Firewood boiler operators and heat exposure

Directory of Open Access Journals (Sweden)

Vilson Bernardo Stollmeier

2017-12-01

Full Text Available This article presents an analysis of heat exposure work in boiler industry wood from a company in the industrial sector, focusing on the analysis of the environmental burden of the activity. Therefore, the methodological procedures consisted of document analysis, interviews, filming, evaluation problems of the effects of the hot environment and its prevention. The results show that the fuel to the boiler operators are exposed to heat and need guidance on their daily activities with prevention of diseases affected by excessive heat. Are also suggested training in technical and health to improve working conditions and the operator's health.

Emissions from three wood-fired domestic central heating boilers - heat load dependence

International Nuclear Information System (INIS)

Karlsson, M.L.

1992-01-01

The flue gases from three wood-fired domestic central heating boilers have been characterized. Measurements were made at three part loads; 3, 7 and 15 kW. Two of the boilers were modern multi-fuel boilers, with inverse firing and natural draught. The third boiler was a single-fuel wood boiler, with inverse firing and combustion air supply through a fan. All boilers were environmentally approved; the tar emissions were below 30 mg/MJ at nominal heat load. The following parameters were measured: - CO, CO 2 , NO x , total hydrocarbons (THC), - tar and particulates, - twelve volatile organic compounds (VOC). The limit value for tar emission was heavily exceeded for all three boilers at the part loads at which they were tested. For the two multi-fuel boilers the tar emissions decreased with increasing load level, while the opposite was found for the wood boiler with a fan. The NO x emissions varied between 20 and 120 mg/MJ. The multi-fuel boilers showed increasing NO x emissions with increasing heat load. The single-fuel wood boiler showed NO x emissions at about 60 mg/MJ, independent of load level. The CO and THC levels in general were high. The CO levels varied between 1000 and 2000 mg/MJ. While the THC levels varied between 300 and 4000 mg/MJ. Broadly speaking, the CO and THC levels decreased with increasing load levels for the multi-fuel boilers. For the single-fuel wood boiler the CO and THC levels were roughly the same at all load levels. Out of the twelve VOC compounds which were measured, the following could be detected and quantified. With FTIR analysis: Methane, ethylene, propene and acetylene. With GC analysis: Methanol, phenol and acetic acid. (1 ref., 31 figs., 7 tabs.)

MEMS-Based Boiler Operation from Low Temperature Heat Transfer and Thermal Scavenging

Directory of Open Access Journals (Sweden)

Leland Weiss

2012-04-01

Full Text Available Increasing world-wide energy use and growing population growth presents a critical need for enhanced energy efficiency and sustainability. One method to address this issue is via waste heat scavenging. In this approach, thermal energy that is normally expelled to the environment is transferred to a secondary device to produce useful power output. This paper investigates a novel MEMS-based boiler designed to operate as part of a small-scale energy scavenging system. For the first time, fabrication and operation of the boiler is presented. Boiler operation is based on capillary action that drives working fluid from surrounding reservoirs across a heated surface. Pressure is generated as working fluid transitions from liquid to vapor in an integrated steamdome. In a full system application, the steam can be made available to other MEMS-based devices to drive final power output. Capillary channels are formed from silicon substrates with 100 µm widths. Varying depths are studied that range from 57 to 170 µm. Operation of the boiler shows increasing flow-rates with increasing capillary channel depths. Maximum fluid mass transfer rates are 12.26 mg/s from 170 µm channels, an increase of 28% over 57 µm channel devices. Maximum pressures achieved during operation are 229 Pa.

Making the most of waste heat

Energy Technology Data Exchange (ETDEWEB)

1975-09-26

Two papers to the first PEMEC conference on plant maintenance held in London, Sept. 1975, are reported. J. O'Shea (Integrated Energy Systems) discussed the financial savings possible in recovering waste heat from diesel engines, smoke-tube and water-tube boilers and gas turbines. He estimates that use of all the waste heat sources from a diesel engine would return a cost of 0.623 p/kWh. R. Aston described a conventional diesel generator standby power installation at Connolly's (Blackley) Manchester works, expressing doubts as to the economy of the peak-lopping operation, with the favorable tariffs they were getting from Norway.

9 CFR 91.22 - Protection from heat of boilers and engines.

Science.gov (United States)

2010-01-01

... 9 Animals and Animal Products 1 2010-01-01 2010-01-01 false Protection from heat of boilers and... Protection from heat of boilers and engines. No animals shall be stowed along the alleyways leading to the engine or boiler rooms unless the sides of said engine or boiler rooms are covered by a tongue and groove...

Real-time monitoring energy efficiency and performance degradation of condensing boilers

NARCIS (Netherlands)

Baldi, S.; Le, Q.T.; Holub, O.; Endel, P

2017-01-01

Condensing boilers achieve higher efficiency than traditional boilers by using waste heat in flue gases to preheat cold return water entering the boiler. Water vapor produced during combustion is condensed into liquid form, thus recovering its latent heat of vaporization, leading to around 10–12%

The heat exchanger of small pellet boiler for phytomass

Science.gov (United States)

Mičieta, Jozef; Lenhard, Richard; Jandačka, Jozef

2014-08-01

Combustion of pellets from plant biomass (phytomass) causes various troubles. Main problem is slagging ash because of low melting temperature of ash from phytomass. This problem is possible to solve either improving energetic properties of phytomass by additives or modification of boiler construction. A small-scale boiler for phytomass is different in construction of heat exchanger and furnace mainly. We solve major problem - slagging ash, by decreasing combustion temperature via redesign of pellet burner and boiler body. Consequence of lower combustion temperature is also lower temperature gradient of combustion gas. It means that is necessary to design larger heat exchanging surface. We plane to use underfed burner, so we would utilize circle symmetry heat exchanger. Paper deals design of heat exchanger construction with help of CFD simulation. Our purpose is to keep uniform water flux and combustion gas flux in heat exchanger without zone of local overheating and excess cooling.

Heat losses in power boilers caused by thermal bridges

Directory of Open Access Journals (Sweden)

Kocot Monika

2017-01-01

Full Text Available In this article the analysis of heat losses caused by thermal bridges that occur in the steam boiler OP-140 is presented. Identification of these bridges were conducted with use of thermographic camera. Heat losses were evaluated based on methodology of VDI 4610 standard, but instead of its simplified equations, criterial equations based on Nusselt number were used. Obtained values of annual heat losses and heat flux density corresponding to the fully insulated boiler surfaces were compared to heat losses generated by thermal bridges located in the same areas. The emphasis is put on the role of industrial insulation in heat losses reduction.

A novel modelling approach for condensing boilers based on hybrid dynamical systems

NARCIS (Netherlands)

Satyavada, H.; Baldi, S.

2016-01-01

Condensing boilers use waste heat from flue gases to pre-heat cold water entering the boiler. Flue gases are condensed into liquid form, thus recovering their latent heat of vaporization, which results in as much as 10%–12% increase in efficiency. Modeling these heat transfer phenomena is crucial to

Intelligent soot blowing for boilers co-firing waste and biofuel; Behovsstyrd sotblaasning foer bio- och avfallseldade pannor - inventering och teknikval

Energy Technology Data Exchange (ETDEWEB)

Kjoerk, Anders [S.E.P. Scandinavian Energy Project AB, Goeteborg (Sweden)

2003-11-01

To achieve optimum boiler operation and performance it is necessary to control the cleanliness and limit the fouling of the heat transfer surfaces. Historically, the heating surfaces in boilers firing biomass and waste are cleaned by steamblowing soot blowers on scheduled time-based and/or parameter-based intervals or by mechanical methods. With the advent of fuel switching strategies and use of mixed-in industrial waste, the control of heating surface cleanliness has become even more crucial for these boilers. Scheduled and/or parameter based approaches do not easily address operational changes. As plant operators push to achieve greater efficiency and performance from their boilers, the ability to more effectively optimize cleaning cycles has become increasingly important. If soot blowing is done only when and where it is required rather than at set intervals, unit performance can be maintained with reduced blowing, which saves steam. Two philosophical approaches toward intelligent soot blowing are currently being applied in the industry. One incorporates heat flux monitors to gather real-time heat transfer data to determine which areas of the furnace need cleaning. The other uses indirect temperature and pressure data to infer locations where soot blowing is needed, and is mainly applied for controlling soot blowers in the superheater and economiser area. The heat flux monitors are so fare used for control of the furnace wall blowers. A system using temperature, pressure and flow data does not require much additional instrumentation as compared with what is available on a standard boiler. However the blower control system must be capable of operating blowers on an individual basis. For advanced options it should also be possible to adjust the speed of the soot blower and the steam pressure. The control program could be more or less advanced but the ability to model heating surfaces and determine real-time cleanliness is crucial for an intelligent soot blowing

Techniques for measurement of heat flux in furnace waterwalls of boilers and prediction of heat flux – A review

International Nuclear Information System (INIS)

Sankar, G.; Chandrasekhara Rao, A.; Seshadri, P.S.; Balasubramanian, K.R.

2016-01-01

Highlights: • Heat flux measurement techniques applicable to boiler water wall are elaborated. • Applications involving heat flux measurement in boiler water wall are discussed. • Appropriate technique for usage in high ash Indian coal fired boilers is required. • Usage of chordal thermocouple is suggested for large scale heat flux measurements. - Abstract: Computation of metal temperatures in a furnace waterwall of a boiler is necessary for the proper selection of tube material and thickness. An adequate knowledge of the heat flux distribution in the furnace walls is a prerequisite for the computation of metal temperatures. Hence, the measurement of heat flux in a boiler waterwall is necessary to arrive at an optimum furnace design, especially for high ash Indian coal fired boilers. Also, a thoroughly validated furnace model will result in a considerable reduction of the quantum of experimentation to be carried out. In view of the above mentioned scenario, this paper reviews the research work carried out by various researchers by experimentation and numerical simulation in the below mentioned areas: (i) furnace modeling and heat flux prediction, (ii) heat flux measurement techniques and (iii) applications of heat flux measurements.

Thermal treatment and vitrification of boiler ash from a municipal solid waste incinerator.

Science.gov (United States)

Yang, Y; Xiao, Y; Voncken, J H L; Wilson, N

2008-06-15

Boiler ash generated from municipal solid waste (MSW) incinerators is usually classified as hazardous materials and requires special disposal. In the present study, the boiler ash was characterized for the chemical compositions, morphology and microstructure. The thermal chemical behavior during ash heating was investigated with thermal balance. Vitrification of the ash was conducted at a temperature of 1400 degrees C in order to generate a stable silicate slag, and the formed slag was examined with chemical and mineralogical analyses. The effect of vitrification on the leaching characteristics of various elements in the ash was evaluated with acid leaching. The study shows that the boiler ash as a heterogeneous fine powder contains mainly silicate, carbonate, sulfates, chlorides, and residues of organic materials and heavy metal compounds. At elevated temperatures, the boiler ash goes through the initial moisture removal, volatilization, decomposition, sintering, melting, and slag formation. At 1400 degrees C a thin layer of salt melt and a homogeneous glassy slag was formed. The experimental results indicate that leaching values of the vitrified slag are significantly reduced compared to the original boiler ash, and the vitrification could be an interesting alternative for a safer disposal of the boiler ash. Ash compacting, e.g., pelletizing can reduce volatilization and weight loss by about 50%, and would be a good option for the feed preparation before vitrification.

Comparative Evaluation of Integrated Waste Heat Utilization Systems for Coal-Fired Power Plants Based on In-Depth Boiler-Turbine Integration and Organic Rankine Cycle

Directory of Open Access Journals (Sweden)

Shengwei Huang

2018-01-01

Full Text Available To maximize the system-level heat integration, three retrofit concepts of waste heat recovery via organic Rankine cycle (ORC, in-depth boiler-turbine integration, and coupling of both are proposed, analyzed and comprehensively compared in terms of thermodynamic and economic performances. For thermodynamic analysis, exergy analysis is employed with grand composite curves illustrated to identify how the systems are fundamentally and quantitatively improved, and to highlight key processes for system improvement. For economic analysis, annual revenue and investment payback period are calculated based on the estimation of capital investment of each component to identify the economic feasibility and competitiveness of each retrofit concept proposed. The results show that the in-depth boiler-turbine integration achieves a better temperature match of heat flows involved for different fluids and multi-stage air preheating, thus a significant improvement of power output (23.99 MW, which is much larger than that of the system with only ORC (6.49 MW. This is mainly due to the limitation of the ultra-low temperature (from 135 to 75 °C heat available from the flue gas for ORC. The thermodynamic improvement is mostly contributed by the reduction of exergy destruction within the boiler subsystem, which is eventually converted to mechanical power; while the exergy destruction within the turbine system is almost not changed for the three concepts. The selection of ORC working fluids is performed to maximize the power output. Due to the low-grade heat source, the cycle with R11 offers the largest additional net power generation but is not significantly better than the other preselected working fluids. Economically, the in-depth boiler-turbine integration is the most economic completive solution with a payback period of only 0.78 year. The ORC concept is less attractive for a sole application due to a long payback time (2.26 years. However, by coupling both

Performance of casting aluminum-silicon alloy condensing heating exchanger for gas-fired boiler

Science.gov (United States)

Cao, Weixue; Liu, Fengguo; You, Xue-yi

2018-01-01

Condensing gas boilers are widely used due to their high heat efficiency, which comes from their ability to use the recoverable sensible heat and latent heat in flue gas. The condensed water of the boiler exhaust has strong corrosion effect on the heat exchanger, which restricts the further application of the condensing gas boiler. In recent years, a casting aluminum-silicon alloy (CASA), which boasts good anti-corrosion properties, has been introduced to condensing hot water boilers. In this paper, the heat transfer performance, CO and NOx emission concentrations and CASA corrosion resistance of a heat exchanger are studied by an efficiency bench test of the gas-fired boiler. The experimental results are compared with heat exchangers produced by Honeywell and Beka. The results show that the excess air coefficient has a significant effect on the heat efficiency and CO and NOx emission of the CASA water heater. When the excess air coefficient of the CASA gas boiler is 1.3, the CO and NOx emission concentration of the flue gas satisfies the design requirements, and the heat efficiency of water heater is 90.8%. In addition, with the increase of heat load rate, the heat transfer coefficient of the heat exchanger and the heat efficiency of the water heater are increased. However, when the heat load rate is at 90%, the NOx emission in the exhaust gas is the highest. Furthermore, when the temperature of flue gas is below 57 °C, the condensation of water vapor occurs, and the pH of condensed water is in the 2.5 5.5 range. The study shows that CASA water heater has good corrosion resistance and a high heat efficiency of 88%. Compared with the heat exchangers produced by Honeywell and Beka, there is still much work to do in optimizing and improving the water heater.

Advanced CFD modelling of air and recycled flue gas staging in a waste wood-fired grate boiler for higher combustion efficiency and greater environmental benefits.

Science.gov (United States)

Rajh, Boštjan; Yin, Chungen; Samec, Niko; Hriberšek, Matjaž; Kokalj, Filip; Zadravec, Matej

2018-07-15

Grate-fired boilers are commonly used to burn biomass/wastes for heat and power production. In spite of the recent breakthrough in integration of advanced secondary air systems in grate boilers, grate-firing technology needs to be advanced for higher efficiency and lower emissions. In this paper, innovative staging of combustion air and recycled flue gas in a 13 MW th waste wood-fired grate boiler is comprehensively studied based on a numerical model that has been previously validated. In particular, the effects of the jet momentum, position and orientation of the combustion air and recycled flue gas streams on in-furnace mixing, combustion and pollutant emissions from the boiler are examined. It is found that the optimized air and recycled flue gas jets remarkably enhance mixing and heat transfer, result in a more uniform temperature and velocity distribution, extend the residence time of the combustibles in the hot zone and improve burnout in the boiler. Optimizing the air and recycled flue gas jet configuration can reduce carbon monoxide emission from the boiler by up to 86%, from the current 41.0 ppm to 5.7 ppm. The findings of this study can serve as useful guidelines for novel design and optimization of the combustion air supply and flue gas recycling for grate boilers of this type. Copyright © 2018 Elsevier Ltd. All rights reserved.

Chemistry and melting characteristics of fireside deposits taken from boiler tubes in waste incinerators

International Nuclear Information System (INIS)

Otsuka, Nobuo

2011-01-01

Highlights: → We examine tube deposits taken from boilers of municipal solid waste incinerators. → Literature survey is done on the corrosion mechanism of tube steels. → Chemical analyses, X-ray diffraction, DSC, and corrosion test were conducted. → Melting behavior of salt constituents affected the corrosiveness of the deposits. - Abstract: Twenty-three tube deposits taken from seven heat-recovery boilers of municipal solid waste incinerators were examined by chemical analyses and X-ray diffraction. These deposits were measured by Differential Scanning Calorimeter (DSC) in N 2 to investigate their melting characteristics. Sixteen deposits were used to evaluate their corrosiveness to carbon steel by high-temperature corrosion test conducted at 400 o C for 20 h in 1500 ppm HCl - 300 ppm SO 2 - 7.5%O 2 - 7.5%CO 2 - 20%H 2 O - N 2 . Total heat of endothermic reactions of the deposits taking place between 200 and 400 o C can be related to the corrosion rate of carbon steel at 400 o C. Corrosion initiated at temperatures when the deposits started to melt, became severe when fused salt constituents increased, and alleviated when the majority of the deposits became fused. The corrosion can be interpreted as fused salt corrosion caused by chloride and sulfate salts.

Economic valuation of heat pumps and electric boilers in the Danish energy system

International Nuclear Information System (INIS)

Nielsen, Maria Grønnegaard; Morales, Juan Miguel; Zugno, Marco; Pedersen, Thomas Engberg; Madsen, Henrik

2016-01-01

Highlights: • We assess the economic value of heat pumps and electric boilers in Denmark. • The daily operation of a heat and power system is modeled by stochastic programming. • Deterministic models overestimate the value of heat pumps and electric boilers. • Heat pumps and electric boilers can reduce the cost of operating the Danish system. • Falling power prices may boost the future value of heat pumps and electric boilers. - Abstract: Heat pumps (HP) and electric immersion boilers (EB) have great potential to increase flexibility in energy systems. In parallel, decreasing taxes on electricity-based heat production are creating a more favorable economic environment for the deployment of these units in Denmark. In this paper, the economic value of heat pumps and electric boilers is assessed by simulating their day-to-day market performance using a novel operational strategy based on two-stage stochastic programming. This stochastic model is employed to optimize jointly the daily operation of HPs and EBs along with the Combined Heat and Power (CHP) units in the system. Uncertainty in the heat demand and power price is modeled via scenarios representing different plausible paths for their future evolution. A series of case-studies are performed using real-world data for the heat and power systems in the Copenhagen area during four representative weeks of 2013. We show that the use of stochastic operational models is critical, as standard deterministic models provide an overestimation of the added benefits from the installation of HPs and EBs, thus leading to over-investment in capacity. Furthermore, we perform sensitivity studies to investigate the effect on market performance of varying capacity and efficiency for these units, as well as of different levels of prices in the electricity market. We find that these parameters substantially affect the profitability of heat pumps and electric boilers, hence, they must be carefully assessed by potential

ENVIRONMENTAL ASPECTS OF MODERNIZATION OF HIGH POWER WATER-HEATING BOILERS

Directory of Open Access Journals (Sweden)

P. M. Glamazdin

2016-01-01

Full Text Available Boilers of KVGM and PTVM series are characterized by high values of NOx and CO content in the combustion products. Reduction of NOx and CO content can be achieved by two ways: by installing the condensing heat recovery unit at the boiler outlet and by improving the heat and mass transfer processes in boiler furnaces. Application of the condensing heat recovery units causes pollution of resulting condensate by low-concentration acids. The authors conducted a study in order to determine the effectiveness of the previously applied methods of suppressing the emission of nitrogen oxides in the boilers of these types. Equalization of the temperature field and, consequently, enhancement of heat transfer in the furnace by substitution the used burners by the more advanced ones, the design of which facilitates reduction the emission of nitrogen oxides, were applied to all the upgraded facilities. The studies fulfilled demonstrate that a reduction of NOx emissions in water-heating high power boilers is fairly possible by means of modernization of the latter. The authors have developed the project of the PTVM-30 boiler modernization, which was implemented at a large boiler plant in the city of Vinnitsa (Ukraine. The project included a number of technical solutions. Six burners were replaced by the two ones that were located in the hearth; also the hearth screen was dismantled. At the same time, reducing the total surface area of the heating caused by the exclusion of hearth screen was compensated by filling the locations of the six embrasures of staff burners on the side screens with straightened furnace tubes. Installing the burners separate from the screen made it possible to eliminate the transfer of vibration to the furnace tubes, and – via them – to the boilers setting. Automation provided “associated regulations”. Draught machines were equipped with frequency regulators. During commissioning of the boiler the studies were carried out that

Engineering and economic aspects of centalized heating from nuclear boilers

International Nuclear Information System (INIS)

Emel'yanov, I.Ya.; Baturov, B.B.; Korytnikov, V.P.; Koryakin, Yu.I.; Chernyaev, V.A.; Kovylyanskij, Ya.A.; Galaktionov, I.V.

1979-01-01

Some engineering and economic aspects for deployment of centralized nuclear boilers (NB) in the USSR are considered. Engineering, maintenance and economic features of NB as compared to organic-fuelled boilers and nuclear thermal power plants are discussed. Among major factors governing economic efficiency of NB underlined are oraganic fuel costs, reactor unit power, location relative to heat-consuming centres and capacity factor. It is concluded that NB can be economical for heating large consumers (more than 1500 G kal/hr). At the periphery NB can be competitive already at reactor unit power of several MWth. The development of HTGR type reactor-based nuclear-chemical boilers and lines for heat transport in a chemically bound state (e.g., CH 4 → H 2 +CO 2 +CO → CH 4 ) opens the way for a substantial breakthrow in the centralized NB efficiency

Numerical investigation of heat transfer characteristics in utility boilers of oxy-coal combustion

International Nuclear Information System (INIS)

Hu, Yukun; Li, Hailong; Yan, Jinyue

2014-01-01

Highlights: • Air-coal and oxy-coal combustion in an industrial scale PF boiler were simulated in ANSYS FLUENT. • The O 2 concentration of 33 vol% in the oxy-coal combustion case matches the air-coal combustion case most closely. • The moisture in the flue gas has little impact on flame temperature, but positive impact on surface incident radiation. - Abstract: Oxy-coal combustion has different flue gas composition from the conventional air-coal combustion. The different composition further results in different properties, such as the absorption coefficient, emissivity, and density, which can directly affect the heat transfer in both radiation and convection zones of utility boilers. This paper numerically studied a utility boiler of oxy-coal combustion and compares with air-coal combustion in terms of flame profile and heat transferred through boiler side walls in order to understand the effects of different operating conditions on oxy-coal boiler retrofitting and design. Based on the results, it was found that around 33 vol% of effective O 2 concentration ([O 2 ] effective ) the highest flame temperature and total heat transferred through boiler side walls in the oxy-coal combustion case match to those in the air-coal combustion case most; therefore, the 33 vol% of [O 2 ] effective could result in the minimal change for the oxy-coal combustion retrofitting of the existing boiler. In addition, the increase of the moisture content in the flue gas has little impact on the flame temperature, but results in a higher surface incident radiation on boiler side walls. The area of heat exchangers in the boiler was also investigated regarding retrofitting. If boiler operates under a higher [O 2 ] effective , to rebalance the load of each heat exchanger in the boiler, the feed water temperature after economizer can be reduced or part of superheating surfaces can be moved into the radiation zone to replace part of the evaporators

Analysis of fouling in refuse waste incinerators

NARCIS (Netherlands)

Beek, van M.C.; Rindt, C.C.M.; Wijers, J.G.; Steenhoven, van A.A.

2001-01-01

Gas-side fouling of waste-heat-recovery boilers, caused mainly by the deposition of particulate matter, reduces the heat transfer in the boiler. The fouling as observed on the tube bundles in the boiler of a Dutch refuse waste incinerator varied from thin and powdery for the economizer to thick and

Rankine cycle waste heat recovery system

Science.gov (United States)

Ernst, Timothy C.; Nelson, Christopher R.

2015-09-22

A waste heat recovery (WHR) system connects a working fluid to fluid passages formed in an engine block and/or a cylinder head of an internal combustion engine, forming an engine heat exchanger. The fluid passages are formed near high temperature areas of the engine, subjecting the working fluid to sufficient heat energy to vaporize the working fluid while the working fluid advantageously cools the engine block and/or cylinder head, improving fuel efficiency. The location of the engine heat exchanger downstream from an EGR boiler and upstream from an exhaust heat exchanger provides an optimal position of the engine heat exchanger with respect to the thermodynamic cycle of the WHR system, giving priority to cooling of EGR gas. The configuration of valves in the WHR system provides the ability to select a plurality of parallel flow paths for optimal operation.

Estimation of low-potential heat recuperation efficiency of smoke fumes in a condensation heat utilizer under various operation conditions of a boiler and a heating system

Science.gov (United States)

Ionkin, I. L.; Ragutkin, A. V.; Luning, B.; Zaichenko, M. N.

2016-06-01

For enhancement of the natural gas utilization efficiency in boilers, condensation heat utilizers of low-potential heat, which are constructed based on a contact heat exchanger, can be applied. A schematic of the contact heat exchanger with a humidifier for preheating and humidifying of air supplied in the boiler for combustion is given. Additional low-potential heat in this scheme is utilized for heating of the return delivery water supplied from a heating system. Preheating and humidifying of air supplied for combustion make it possible to use the condensation utilizer for heating of a heat-transfer agent to temperature exceeding the dewpoint temperature of water vapors contained in combustion products. The decision to mount the condensation heat utilizer on the boiler was taken based on the preliminary estimation of the additionally obtained heat. The operation efficiency of the condensation heat utilizer is determined by its structure and operation conditions of the boiler and the heating system. The software was developed for the thermal design of the condensation heat utilizer equipped by the humidifier. Computation investigations of its operation are carried out as a function of various operation parameters of the boiler and the heating system (temperature of the return delivery water and smoke fumes, air excess, air temperature at the inlet and outlet of the condensation heat utilizer, heating and humidifying of air in the humidifier, and portion of the circulating water). The heat recuperation efficiency is estimated for various operation conditions of the boiler and the condensation heat utilizer. Recommendations on the most effective application of the condensation heat utilizer are developed.

Condensing boiler applications in the process industry

International Nuclear Information System (INIS)

Chen, Qun; Finney, Karen; Li, Hanning; Zhang, Xiaohui; Zhou, Jue; Sharifi, Vida; Swithenbank, Jim

2012-01-01

Major challenging issues such as climate change, energy prices and fuel security have focussed the attention of process industries on their energy efficiency and opportunities for improvement. The main objective of this research study was to investigate technologies needed to exploit the large amount of low grade heat available from a flue gas condensing system through industrial condensing boilers. The technology and application of industrial condensing boilers in various heating systems were extensively reviewed. As the condensers require site-specific engineering design, a case study was carried out to investigate the feasibility (technically and economically) of applying condensing boilers in a large scale district heating system (40 MW). The study showed that by recovering the latent heat of water vapour in the flue gas through condensing boilers, the whole heating system could achieve significantly higher efficiency levels than conventional boilers. In addition to waste heat recovery, condensing boilers can also be optimised for emission abatement, especially for particle removal. Two technical barriers for the condensing boiler application are corrosion and return water temperatures. Highly corrosion-resistant material is required for condensing boiler manufacture. The thermal design of a 'case study' single pass shell-and-tube condensing heat exchanger/condenser showed that a considerable amount of thermal resistance was on the shell-side. Based on the case study calculations, approximately 4900 m 2 of total heat transfer area was required, if stainless steel was used as a construction material. If the heat transfer area was made of carbon steel, then polypropylene could be used as the corrosion-resistant coating material outside the tubes. The addition of polypropylene coating increased the tube wall thermal resistance, hence the required heat transfer area was approximately 5800 m 2 . Net Present Value (NPV) calculations showed that the choice of a carbon

Reconstruction of industrial boiler type DKVR-13 aiming for combustion of waste materials from oil-yielding production

International Nuclear Information System (INIS)

Gadzhanov, P.

1997-01-01

One of the methods for improving of the energy efficiency is the use of a secondary energy resources such as waste products from industrial processes. In case of the oil extraction a great amount of waste product (sunflower shells) with a good thermal potential is available. During the industrial process from 100 kg raw material 15 kg shells are obtained. The combustion heat is about 1700 kJ/kg. The volatile compounds yield is 66.1%. An installation has been constructed intended to use the waste product from the extraction, consisting of: a water tube boiler with a steam capacity of 20 t/h and two PKM-12 type flue boilers and two DKVR 10-13 type water tube boilers. The DKVR 10-13 type boilers are designed for the production of 22.77 kg/s saturated steam with pressure 1.28 MPa and temperature 194 o C. They have an unified constructional schemes with a two-drum evaporating system and a natural circulation. The furnace has a horizontally evaporation beam washed by the gas flux. The reconstruction is aimed to create condition for the use of the sunflower shells as a main fuel and the natural gas or other fuel as additional. The scheme is one using the sloping bed combustion. 70% of the steam production is due to the shells combustion. Calculations for the grid parameters have been done. An additional heater improves the efficiency with 4.5% and the expected annual fuel saving is 300 t. The introduction of hot air (165 o C) provides both combustion and ecological benefits

Quality and generation rate of solid residues in the boiler of a waste-to-energy plant

International Nuclear Information System (INIS)

Allegrini, E.; Boldrin, A.; Jansson, S.; Lundtorp, K.; Fruergaard Astrup, T.

2014-01-01

Highlights: • Ash was sampled at 10 different points of the boiler of a waste-to-energy plant. • Samples were analysed for the chemical composition, PCDD/F and leaching behaviour. • Enrichment trends of elements were investigated in relation to boiler conditions. • No significant differences were found between boiler ash samples. - Abstract: The Danish waste management system relies significantly on waste-to-energy (WtE) plants. The ash produced at the energy recovery section (boiler ash) is classified as hazardous waste, and is commonly mixed with fly ash and air pollution control residues before disposal. In this study, a detailed characterization of boiler ash from a Danish grate-based mass burn type WtE was performed, to evaluate the potential for improving ash management. Samples were collected at 10 different points along the boiler's convective part, and analysed for grain size distribution, content of inorganic elements, polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD and PCDF), and leaching of metals. For all samples, PCDD and PCDF levels were below regulatory limits, while high pH values and leaching of e.g. Cl were critical. No significant differences were found between boiler ash from individual sections of the boiler, in terms of total content and leaching, indicating that separate management of individual ash fractions may not provide significant benefits

Quality and generation rate of solid residues in the boiler of a waste-to-energy plant

Energy Technology Data Exchange (ETDEWEB)

Allegrini, E., E-mail: elia@env.dtu.dk [Technical University of Denmark, Department of Environmental Engineering, Building 115, Lyngby 2800 (Denmark); Boldrin, A. [Technical University of Denmark, Department of Environmental Engineering, Building 115, Lyngby 2800 (Denmark); Jansson, S. [Umeå University, Department of Chemistry, Umeå SE-901 87 (Sweden); Lundtorp, K. [Babcock and Wilcox Vølund A/S, Göteborg (Sweden); Fruergaard Astrup, T. [Technical University of Denmark, Department of Environmental Engineering, Building 115, Lyngby 2800 (Denmark)

2014-04-01

Highlights: • Ash was sampled at 10 different points of the boiler of a waste-to-energy plant. • Samples were analysed for the chemical composition, PCDD/F and leaching behaviour. • Enrichment trends of elements were investigated in relation to boiler conditions. • No significant differences were found between boiler ash samples. - Abstract: The Danish waste management system relies significantly on waste-to-energy (WtE) plants. The ash produced at the energy recovery section (boiler ash) is classified as hazardous waste, and is commonly mixed with fly ash and air pollution control residues before disposal. In this study, a detailed characterization of boiler ash from a Danish grate-based mass burn type WtE was performed, to evaluate the potential for improving ash management. Samples were collected at 10 different points along the boiler's convective part, and analysed for grain size distribution, content of inorganic elements, polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD and PCDF), and leaching of metals. For all samples, PCDD and PCDF levels were below regulatory limits, while high pH values and leaching of e.g. Cl were critical. No significant differences were found between boiler ash from individual sections of the boiler, in terms of total content and leaching, indicating that separate management of individual ash fractions may not provide significant benefits.

Co-firing of coal with biomass and waste in full-scale suspension-fired boilers

Energy Technology Data Exchange (ETDEWEB)

Dam-Johansen, Kim; Frandsen, Flemming J.; Jensen, Peter A.; Jensen, Anker D. [Technical Univ. of Denmark, Lyngby (Denmark). Dept. of chemical and Biochemical Engineering

2013-07-01

The energy policy in Denmark has for many years focused on lowering the net CO{sub 2} emission from heat and power production by replacing fossil fuels by renewable resources. This has been done by developing dedicated grate-fired boilers for biomass and waste fuels but also by developing coal-based suspension-fired boilers to accept still higher fractions of biomass or waste material as fuels. This last development has been challenging of many reasons, including pre-treatment of fuels, and solving potential emission and operational problems during the simultaneous development of supercritical steam cycles with steam temperatures close to 600 C, providing power efficiencies close to 50% (Hein KRG, Sustainable energy supply and environment protection - strategies, resources and technologies. In: Gupta R, Wall T, Hupa M, Wigley F, Tillman D, Frandsen FJ (eds) Proceedings of international conference on impact of fuel quality on power production and the environment, Banff Conference Centre, Banff, Alberta, Canada, 29 Sept-4 Oct, 2008). For 25 years the CHEC (Combustion and Harmful Emission Control) Research Centre at DTU Chemical Engineering, has attained a leading role in research, supporting power producing industry, plant owners and boiler manufacturers to optimize design and operation and minimize cost and environmental impact using alternative fuels in suspension fired boilers. Our contribution has been made via a combination of full-scale measuring campaigns, pilot-scale studies, lab-scale measurements and modeling tools. The research conducted has addressed many issues important for co-firing, i.e. fuel processing, ash induced boiler deposit formation and corrosion, boiler chamber fuel conversion and emission formation, influence on flue gas cleaning equipment and the utilization of residual products. This chapter provides an overview of research activities, aiming at increasing biomass shares during co-firing in suspension, conducted in close collaboration with

The impact of municipal waste combustion in small heat sources

Science.gov (United States)

Vantúch, Martin; Kaduchová, Katarína; Lenhard, Richard

2016-06-01

At present there is a tendency to make greater use for heating houses for burning solid fuel, such as pieces of wood, coal, coke, local sources of heat to burn natural gas. This tendency is given both the high price of natural gas as well as the availability of cheaper solid fuel. In many cases, in the context saving heating costs, respectively in the context of the disposal of waste is co-incinerated with municipal solid fuels and wastes of different composition. This co entails increased production emissions such as CO (carbon monoxide), NOx (nitrogen oxides), particulate matter (particulate matter), PM10, HCl (hydrogen chloride), PCDD/F (polychlorinated dibenzodioxins and dibenzofurans), PCBs (polychlorinated biphenyls) and others. The experiment was focused on the emission factors from the combustion of fossil fuels in combination with municipal waste in conventional boilers designed to burn solid fuel.

AUTOMATIC BIOMASS BOILER WITH AN EXTERNAL THERMOELECTRIC GENERATOR

OpenAIRE

Marian Brázdil; Ladislav Šnajdárek; Petr Kracík; Jirí Pospíšil

2014-01-01

This paper presents the design and test results of an external thermoelectric generator that utilizes the waste heat from a small-scale domestic biomass boiler with nominal rated heat output of 25 kW. The low-temperature Bi2Te3 generator based on thermoelectric modules has the potential to recover waste heat from gas combustion products as effective energy. The small-scale generator is constructed from independent segments. Measurements have shown that up to 11 W of electricity can be generat...

Heat production thanks to waste water; Produire de l'energie grace aux eaux usees

Energy Technology Data Exchange (ETDEWEB)

Wellstein, J.

2009-07-01

The district heating of a large residential compound in Rheinfelden, Switzerland has been refurbished and extended in order to include new buildings and take advantage of the heat from the municipal waste water treatment plant. The initial system was built in 1976 and delivered heat to 3000 people in 1050 housing units, from three natural gas fired boilers with a total power of 3 MW. In 1993, a study supported by the Swiss Federal Office of Energy identified considerable possible energy savings. Some operational measures were implemented immediately. The recent extension of the district heating to a second residential compound in the neighbourhood increased the heat demand by about 50%. In the course of the planning process it was recognized that waste water from the joint municipal treatment plant of Rheinfelden and Magden - a second city located in the vicinity - has to be cooled by 5 K before being rejected into the Rhine River. This water is now used after filtration as the heat source for two big heat pumps (total 2.5 MW; working fluid: ammonia) supplying the refurbished and extended district heating. Peak heat demand is covered by natural gas boilers (total 9 MW) that can operate alone or in parallel with the heat pumps. Provision has been made to later connect another waste heat source to the district heating network: the municipal skating rink and swimming pool sport facility.

Application of Waste Heat Recovery Energy Saving Technology in Reform of UHP-EAF

Science.gov (United States)

Zhao, J. H.; Zhang, S. X.; Yang, W.; Yu, T.

2017-08-01

The furnace waste heat of a company’s existing 4 × 100t ultra-high-power electric arc furnaces is not used and discharged directly of the situation has been unable to meet the national energy-saving emission reduction requirements, and also affected their own competitiveness and sustainable development. In order to make full use of the waste heat of the electric arc furnace, this paper presents an the energy-saving transformation program of using the new heat pipe boiler on the existing ultra-high-power electric arc furnaces for recovering the waste heat of flue gas. The results show that after the implementation of the project can save energy equivalent to 42,349 tons of standard coal. The flue gas waste heat is fully utilized and dust emission concentration is accorded with the standard of Chinese invironmental protection, which have achieved good results.

Analysis of the use of waste heat obtained from coal-fired units in Organic Rankine Cycles and for brown coal drying

International Nuclear Information System (INIS)

Łukowicz, Henryk; Kochaniewicz, Andrzej

2012-01-01

The ever-increasing restrictions on greenhouse gas emissions have created a need for new energy technologies. One way to meet these new requirements is to optimise the efficiency of power units. This paper presents two energy technologies that, if used, will increase the efficiency of electricity generation. One of the most effective ways to improve the efficiency of brown coal-fired units is by drying the coal that is fed into the boiler. Here, we describe a technology that uses the waste heat obtained from exhaust gases. This paper also presents an analysis of the feasibility of and potential for using waste heat obtained from exhaust gases to feed Organic Rankine Cycles (ORCs). Several low-temperature working fluids were considered, which were selected based on properties that were best suited for these types of cycles. The impact of these working fluids on the efficiency and capacity of the ORC was also examined. The calculations for ORCs fed with waste heat obtained from exhaust gases from hard coal- and brown coal-fired boilers were compared. -- Highlights: ► We describe a technology that uses the waste heat obtained from exhaust gases. ► The impact of using different working fluids with a low boiling point is examined. ► We describe integrating the ORC with the power unit. ► The use of waste heat from boiler exhaust gases to dry brown coal is proposed. ► We demonstrate a possible increase in power unit efficiency.

Modelling, simulating and optimizing boiler heating surfaces and evaporator circuits

DEFF Research Database (Denmark)

Sørensen, K.; Condra, T.; Houbak, Niels

2003-01-01

A model for optimizing the dynamic performance of boiler have been developed. Design variables related to the size of the boiler and its dynamic performance have been defined. The object function to be optimized takes the weight of the boiler and its dynamic capability into account. As constraints...... for the optimization a dynamic model for the boiler is applied. Furthermore a function for the value of the dynamic performance is included in the model. The dynamic models for simulating boiler performance consists of a model for the flue gas side, a model for the evaporator circuit and a model for the drum....... The dynamic model has been developed for the purpose of determining boiler material temperatures and heat transfer from the flue gas side to the water-/steam side in order to simulate the circulation in the evaporator circuit and hereby the water level fluctuations in the drum. The dynamic model has been...

Vacuum boilers developed heating surfaces technic and economic efficiency evaluation

Science.gov (United States)

Slobodina, E. N.; Mikhailov, A. G.; Semenov, B. A.

2018-01-01

The vacuum boilers as manufacturing proto types application analysis was carried out, the possible directions for the heating surfaces development are identified with a view to improving the energy efficiency. Economic characteristics to evaluate the vacuum boilers application efficiency (Net Discounted Income (NDI), Internal Rate of Return (IRR), Profitability Index (PI) and Payback Period) are represented. The given type boilers application technic and economic efficiency criteria were established. NDI changing curves depending on the finning coefficient and operating pressure were obtained as a result of the conducted calculation studies.

Performance evaluation of a biomass boiler on the basis of heat loss method and total heat values of steam

International Nuclear Information System (INIS)

Munir, A.; Alvi, J.Z.; Ashfaq, S.; Ghafoor, A.

2014-01-01

Pakistan being an agricultural country has large resources of biomass in the form of crop residues like wood, wheat straw, rice husk, cotton sticks and bagasse. Power generation using biomass offers an excellent opportunity to overcome current scenario of energy crises. Of the all biomass resources, bagasse is one of the potential energy sources which can be successfully utilized for power generation. During the last decade, bagasse fired boilers attained major importance due to increasing prices of primary energy (e.g. fossil fuels). Performance of a bagasse fired boiler was evaluated at Shakarganj Sugar Mill, Bhone-Jhang having steam generation capacity of 80 tons h/sup -1/at 25 bar working pressure. The unit was forced circulation and bi-drum type water tube boiler which was equipped with all accessories like air heater, economizer and super-heater. Flue gas analyzer and thermocouples were used to record percent composition and temperature of flue gases respectively. Physical analysis of bagasse showed gross calorific value of bagasse as 2326 kCal kg/sup -1/. Ultimate analysis of bagasse was performed and the actual air supplied to the boiler was calculated to be 4.05 kg per kg of bagasse under the available resources of the plant. Performance evaluation of the boiler was carried out and a complete heat balance sheet was prepared to investigate the different sources of heat losses. The efficiency of the boiler was evaluated on the basis of heat losses through boiler and was found to be 56.08%. It was also determined that 2 kg of steam produced from 1 kg of bagasse under existing condition of the boiler. The performance evaluation of the boiler was also done on the basis of total heat values of steam and found to be 55.98%. The results obtained from both the methods were found almost similar. Effects of excess air, stack and ambient temperature on the efficiency of boiler have also been evaluated and presented in the manuscript. (author)

Development of heat transfer calculation program for finned-tune heat exchanger of multi-burner boiler

International Nuclear Information System (INIS)

Jang, Sae Byul; Kim, Jong Jin; Ahn, Joon

2009-01-01

We develop a heat exchanger modules for a multi-burner boiler. The heat exchanger module is kind of a Heat Recovery Steam Generator (HRSG). This heat recovery system has 8 heat exchanger modules. The 1st module consists of 27 bare tubes due to high temperature exhaust gas and the others consist of 27 finned tubes. The maximum steam pressure of each module is 1 MPa and tested steam pressure is 0.7 MPa. In order to test these heat exchanger modules, we make a 0.5 t/h flue tube boiler (LNG, 40 Nm 3 /h). We tested the heat exchanger module with changing the position of each heat exchanger module. We measured the inlet and outlet temperature of each heat exchanger module and calculated the heat exchange rate. Based on test results, we develop a heat transfer calculation program to predict flue gas. Calculation results show that temperature and temperature difference between measured and calculated flue gas exit temperature is less than 20 .deg. C when flue gas inlet temperature is 620 .deg. C.

Lauryl Amine as heavy metal collector of boiler ash from pulp and paper mill waste

Science.gov (United States)

Sembiring, M. P.; Kaban, J.; Bangun, N.; Saputra, E.

2018-04-01

Theincreasing of demand of pulp and paper products, will following with the growing the pulp and paper industryand generate significant mill waste. The total waste reached 1/3 of the amount raw materials used and ash boiler is the waste with the largest percentage of 52%. For that it takes effort to manage the existing waste. The boiler ash contained the chemical elements, it can be utilized such as fertilizer, because it also contains transition metals in form of heavy metal such as Cadmium (Cd), Cobalt (Co), Chrome (Cr), Cupprum (Cu), Ferrum (Fe), Nickel (Ni), and Zinc (Zn), the use of boiler ash must follow the threshold specified by the Government. Several studies have been undertaken to reduce and extract heavy metals from ash and sand of the boiler by using carbon dioxide as its ligand. Eelectrochemical method was used to remove and recovery of heavy metals from the incenerator. This study focused on removal of heavy metals using Lauryl Amine as collector and three solvents namely Dichloromethane, Ethanol and n-Hexane. The treatmentswas able to extract the heavy metal and generally reduce the heavy metal content of ash boiler pulp and paper mill waste. The combination treatment used toreduce the heavy metal content of 5 gram Lauryl Amine collector in Dichloromethane solvent for 4 hours process time.

Increased combustion stability in modulating biomass boilers for district heating systems

Energy Technology Data Exchange (ETDEWEB)

Eriksson, Gunnar; Hermansson, Roger (eds.) [Lulea Univ. of Technology (Sweden)

2002-09-01

One of the problems in small district heating systems is the large load variation that must be handled by the system. If the boiler is designed to cover the needs during the coldest day in winter time in northern Europe it would have to run at loads as low as 10% of full load during summer time, when heat is needed only for tap water production. Load variations in small networks are quite fast and earlier investigations have shown that existing biomass boilers give rise to large amounts of harmful emissions at fast load variations and at low loads. The problem has been addressed in different ways: Three new boiler concepts have been realized and tested: A prototype of a 500 kW boiler with partitioned primary combustion chamber and supplied with a water heat store. A 10 kW bench scale combustor and a 500 kW prototype boiler based on pulsating combustion. Bench scale boilers to test the influence from applied sound on emissions and a 150 kW prototype boiler with a two-stage secondary vortex combustion chamber. Development of control and regulating equipment: Glow Guard, a control system using infra-red sensors to detect glowing char on the grate, has been constructed and tested. A fast prediction model that can be used in control systems has been developed. Simulation of the combustion process: Code to simulate pyrolysis/gasification of fuel on the grate has been developed. Combustion of the gas phase inside the combustion chamber has been simulated. The two models have been combined to describe the combustion process inside the primary chamber of a prototype boiler. A fast simulation code based on statistical methods that can predict the environmental performance of boilers has been developed. One of the boiler concepts matches the desired load span from 10 to 100% of full load with emissions far below the set limits for CO and THC and close to the set limits for NO{sub x}. The other boilers had a bit more narrow load range, one with very low emissions except for NO

Comparison of LCA results of low temperature heat plant using electric heat pump, absorption heat pump and gas-fired boiler

International Nuclear Information System (INIS)

Nitkiewicz, Anna; Sekret, Robert

2014-01-01

Highlights: • Usage of geothermal heat pump can bring environmental benefits. • The lowest environmental impact for whole life cycle is obtained for absorption heat pump. • The value of heat pump COP has a significant influence on environmental impact. • In case of coal based power generation the damage to human health is significant. - Abstract: This study compares the life cycle impacts of three heating plant systems which differ in their source of energy and the type of system. The following heating systems are considered: electric water-water heat pump, absorption water-water heat pump and natural gas fired boiler. The heat source for heat pump systems is low temperature geothermal source with temperature below 20 °C and spontaneous outflow 24 m 3 /h. It is assumed that the heat pumps and boiler are working in monovalent system. The analysis was carried out for heat networks temperature characteristic at 50/40 °C which is changing with outdoor temperature during heating season. The environmental life cycle impact is evaluated within life cycle assessment methodological framework. The method used for life cycle assessment is eco-indicator ‘99. The functional unit is defined as heating plant system with given amount of heat to be delivered to meet local heat demand in assumed average season. The data describing heating plant system is derived from literature and energy analysis of these systems. The data describing the preceding life cycle phases: extraction of raw materials and fuels, production of heating devices and their transportation is taken from Ecoinvent 2.0 life cycle inventory database. The results were analyzed on three levels of indicators: single score indicator, damage category indicators and impact category indicator. The indicators were calculated for characterization, normalization and weighting phases as well. SimaPro 7.3.2 is the software used to model the systems’ life cycle. The study shows that heating plants using a low

Application of Evaporative Cooling for the Condensation of Water Vapors from a Flue Gas Waste Heat Boilers CCP

Directory of Open Access Journals (Sweden)

Galashov Nikolay

2016-01-01

Full Text Available The object of the study are boilers that burn organic fuel and the recovery boilers (RB of the combined cycle plant (CCP, which are al-so working on the products of the combustion of hydrocarbon fuels. The purpose of research is to find technologies that increase efficiency of the thermal power plant (TPP and technologies that reduce the environmental impact on the environment by burning fossil fuels. The paper deals with the technology of the boilers burning hydrocarbon fuel with condensation of water vapor from the exhaust flue gases. Considered the problems caused by using of this technology. Research shows that the main problem of this technology in the boilers is the lack of reliable methods of calculation of heat exchangers, condensers. Particular attention is paid to the application of this technology in the recovery boilers combined-cycle plants, which are currently gaining increasing use in the generation of electricity from the combustion of gas in power plants. It is shown that the application of technology of condensation of water vapor in RB CCP, the temperature decreases of exhaust gases from 100 to 40 °С, allows increasing the effi-ciency of the RB with 86.2 % to 99.5 %, i.e. at 12.3 %, and increase the ef-ficiency of the CCP at 2.8 %.

How much Energy is Embodied in your Central Heating Boiler?

Science.gov (United States)

Koubogiannis, D.; Nouhou, C.

2016-11-01

Life Cycle Analysis (LCA) is an important tool in current research to quantitatively assess energy consumption and environmental impact of a building. In the context of LCA, the Embodied Energy (EE) related to the building and the corresponding Embodied CO2 emissions are valuable data. In such a case, these data concern the constitutive materials of the building and any subsystem, component or equipment in it. Usually, after calculating the mass of these materials, embodied energy values are estimated multiplying them by the corresponding EE coefficients concerning the production of these materials (EEMP). However, apart from transportation energy costs, another part of EE is that consumed for the manufacturing of any item as a finished product. The present work focuses on the manufacturing EE (EEMFG) of central heating boilers in Hellenic dwellings. Six typical boilers of different types are studied. Each of them is analyzed to its constitutive materials and its EEMP is estimated. For four of them, the boiler house where it was constructed in Greece was visited and data were collected. Based on them the corresponding boiler EEMFG values are estimated. The results concerning the EE for material production and manufacturing, as well as the results concerning the corresponding ECO2 values are discussed and assessed. Benchmark values correlating EE and ECO2 with the mass or the heat rate of the boiler are extracted.

Averthermodynamic analysis of waste heat recovery for cooling systems in hybrid and electric vehicles

Energy Technology Data Exchange (ETDEWEB)

Javani, N.; Dincer, I.; Naterer, G.F. [Faculty of Engineering and Applied Science, University of Ontario Institute of Technology (Canada)], email: nader.javani@uoit.ca

2011-07-01

The transportation sector is a heavy consumer of energy and better energy use is needed to reduce fuel consumption. One way to improve energy usage is to recover waste heat for cabin heating, cooling, or to produce electricity. The aim of this paper is to examine the use of waste heat in hybrid electric vehicles (HEV) and electric vehicles for cooling purposes using an ejector cooling cycle and an absorption cooling cycle. Energy and exergy analyses were conducted using waste heat from the battery pack and the exhaust gases to power the boiler and generator. Results showed that waste energy from the battery pack does not provide enough energy to produce cabin cooling but that exhaust gases can produce 7.32 kW and 7.91 kW cooling loads in the ejector and absorption systems. This study demonstrated that both ejector and absorption systems can reduce energy consumption in vehicles through the use of waste heat from exhaust gases.

High temperature corrosion in biomass- and waste fired boilers. A status report; Kunskapslaeget betraeffande hoegtemperaturkorrosion i aangpannor foer biobraensle och avfall

Energy Technology Data Exchange (ETDEWEB)

Henderson, P; Ifwer, K; Staalenheim, A; Montgomery, M; Hoegberg, J; Hjoernhede, A

2006-12-15

Many biomass- or waste-fired plants have problems with high temperature corrosion on the furnace walls or at the superheaters, especially if the steam temperature is greater than 500 deg C. An increase in the combustion of waste fuels means that an increasing number of boilers have had problems. Therefore, there is great interest from plant owners to reduce the costs associated with high temperature corrosion. At the same time there exists a considerable driving force towards improving the electrical efficiency of a plant by the use of more advanced steam data. The purpose of the work presented here was to answer three main questions: What can be done to reduce high temperature corrosion with current fuel blends and steam temperatures? How can more waste fuels be burnt without an increased risk for corrosion? What needs to be done to reach higher steam temperatures in the future? The level of knowledge of high temperature corrosion in biomass- and waste-fired boilers has been described and summarised. The following measures are recommended to reduce corrosion in existing plant: Make sure that the fuel is well mixed and improve fuel feeding to obtain a more even spread of the fuel over the cross-section of the boiler. Use combustion technology methods to stabilize the oxygen content of the flue gases near the membrane walls and other heat transfer surfaces. Experiment with additives and/or supplementary fuels which contain sulphur in some form, for example peat. Reduce the flue gas temperature at the superheaters. Review soot-blowing procedures or protect heat transfer surfaces from soot blowers. Evaluate coated membrane wall panels in parts of the furnace that experience the worst corrosion. Test more highly alloyed steels suitable for superheaters and when replacing a superheater change to a more highly alloyed steel. For the future, the following should be considered: The role of sulphur needs to be investigated more and other additives should be investigated

Research on Marine Boiler's Pressurized Combustion and Heat Transfer

Institute of Scientific and Technical Information of China (English)

Pingjian MING; Renqiu JIANG; Yanjun LI; Baozhi SUN

2005-01-01

The effect of pressure on combustion and heat transfer is analyzed. The research is based on the basic combustion and heat transfer theorem. A correction for the heat calculation method for pressurized furnace is made on the basis of the normal pressure case. The correction takes the effect of pressurizing into account. The results show that the correction is reasonable and the method is applicable to combustion and heat transfer of the marine supercharged boiler.

Hydronic Heating Retrofits for Low-Rise Multifamily Buildings: Boiler Control Replacement and Monitoring

Energy Technology Data Exchange (ETDEWEB)

Dentz, J.; Henderson, H.; Varshney, K.

2014-09-01

The ARIES Collaborative, a U.S. Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. (HRI) of Cambridge, Massachusetts, to study improvements to the central hydronic heating system in one of the nonprofit's housing developments. The heating controls in the three-building, 42-unit Columbia Cambridge Alliance for Spanish Tenants housing development were upgraded. Fuel use in the development was excessive compared to similar properties. A poorly insulated thermal envelope contributed to high energy bills, but adding wall insulation was not cost-effective or practical. The more cost-effective option was improving heating system efficiency. Efficient operation of the heating system faced several obstacles, including inflexible boiler controls and failed thermostatic radiator valves. Boiler controls were replaced with systems that offer temperature setbacks and one that controls heat based on apartment temperature in addition to outdoor temperature. Utility bill analysis shows that post-retrofit weather-normalized heating energy use was reduced by 10%-31% (average of 19%). Indoor temperature cutoff reduced boiler runtime (and therefore heating fuel consumption) by 28% in the one building in which it was implemented. Nearly all savings were obtained during night which had a lower indoor temperature cut off (68 degrees F) than day (73 degrees F). This implies that the outdoor reset curve was appropriately adjusted for this building for daytime operation. Nighttime setback of heating system supply water temperature had no discernable impact on boiler runtime or gas bills.

The heating boiler is never to blame; Der Kessel ist immer unschuldig

Energy Technology Data Exchange (ETDEWEB)

Stadelmann, M.

2008-07-01

In this article, certain prejudices are examined that are often encountered when the performance of so-called 'condensing' gas-fired heating boilers is discussed. The boundary conditions necessary for the condensation of the water vapour in the heating boiler's flue gasses are examined. The hydraulics and the flow and return temperatures of heating systems are discussed - this with reference to obtaining sufficiently low return temperatures for the condensation to occur. The adjustment of heating-water flow in the heating system in general is discussed. Such adjustments in the hydraulics of heating systems can help save a lot of heating energy and also assure that the heating system's circulation pump does not consume too much power. Professionals are quoted as saying that the majority of heating systems have never been properly adjusted hydraulically.

FORMATION OF CHLORINATED DIOXINS AND FURANS IN A HAZARDOUS-WASTE-FIRING INDUSTRIAL BOILER

Science.gov (United States)

This research examined the potential for emissions of polychlorinated diebnzodioxin and dibenzofuran (PCDD/F) from industrial boilers that cofire hazardous waste. PCDD/F emissions were sampled from a 732 kW (2.5 x 106 Btu/h), 3-pass, firetube boiler using #2 fuel oil cofired wit...

Investigating the effects of heat exchanger on flame transfer function in a simplified boiler

NARCIS (Netherlands)

Hosseini, N.; Kornilov, V.N.; Teerling, O. J.; Lopez Arteaga, I.; de Goey, Ph.

2015-01-01

The goal of the present work is to investigate the effects the heat exchanger can have on the acoustic response of the flames(flame transfer function) in a boiler. In compact condensing boilers the distance between the burner and heat exchanger is small enough to cause intense interactions. That is

Quality and generation rate of solid residues in the boiler of a waste-to-energy plant

DEFF Research Database (Denmark)

Allegrini, Elisa; Boldrin, Alessio; Jansson, S.

2014-01-01

The Danish waste management system relies significantly on waste-to-energy (WtE) plants. The ash produced at the energy recovery section (boiler ash) is classified as hazardous waste, and is commonly mixed with fly ash and air pollution control residues before disposal. In this study, a detailed...... characterization of boiler ash from a Danish grate-based mass burn type WtE was performed, to evaluate the potential for improving ash management. Samples were collected at 10 different points along the boiler's convective part, and analysed for grain size distribution, content of inorganic elements......, polychlorinated dibenzo-. p-dioxins and dibenzofurans (PCDD and PCDF), and leaching of metals. For all samples, PCDD and PCDF levels were below regulatory limits, while high pH values and leaching of e.g. Cl were critical. No significant differences were found between boiler ash from individual sections...

46 CFR 52.01-35 - Auxiliary, donkey, fired thermal fluid heater, and heating boilers.

Science.gov (United States)

2010-10-01

... 46 Shipping 2 2010-10-01 2010-10-01 false Auxiliary, donkey, fired thermal fluid heater, and... (CONTINUED) MARINE ENGINEERING POWER BOILERS General Requirements § 52.01-35 Auxiliary, donkey, fired thermal... requirements for miscellaneous boiler types, such as donkey, fired thermal fluid heater, heating boiler, etc...

Bed-To-Wall Heat Transfer in a Supercritical Circulating Fluidised Bed Boiler

Directory of Open Access Journals (Sweden)

Błaszczuk Artur

2014-06-01

Full Text Available The purpose of this work is to find a correlation for heat transfer to walls in a 1296 t/h supercritical circulating fluidised bed (CFB boiler. The effect of bed-to-wall heat transfer coefficient in a long active heat transfer surface was discussed, excluding the radiation component. Experiments for four different unit loads (i.e. 100% MCR, 80% MCR, 60% MCR and 40% MCR were conducted at a constant excess air ratio and high level of bed pressure (ca. 6 kPa in each test run. The empirical correlation of the heat transfer coefficient in a large-scale CFB boiler was mainly determined by two key operating parameters, suspension density and bed temperature. Furthermore, data processing was used in order to develop empirical correlation ranges between 3.05 to 5.35 m·s-1 for gas superficial velocity, 0.25 to 0.51 for the ratio of the secondary to the primary air, 1028 to 1137K for bed temperature inside the furnace chamber of a commercial CFB boiler, and 1.20 to 553 kg·m-3 for suspension density. The suspension density was specified on the base of pressure measurements inside the boiler’s combustion chamber using pressure sensors. Pressure measurements were collected at the measuring ports situated on the front wall of the combustion chamber. The obtained correlation of the heat transfer coefficient is in agreement with the data obtained from typical industrial CFB boilers.

Quality and generation rate of solid residues in the boiler of a waste-to-energy plant.

Science.gov (United States)

Allegrini, E; Boldrin, A; Jansson, S; Lundtorp, K; Fruergaard Astrup, T

2014-04-15

The Danish waste management system relies significantly on waste-to-energy (WtE) plants. The ash produced at the energy recovery section (boiler ash) is classified as hazardous waste, and is commonly mixed with fly ash and air pollution control residues before disposal. In this study, a detailed characterization of boiler ash from a Danish grate-based mass burn type WtE was performed, to evaluate the potential for improving ash management. Samples were collected at 10 different points along the boiler's convective part, and analysed for grain size distribution, content of inorganic elements, polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD and PCDF), and leaching of metals. For all samples, PCDD and PCDF levels were below regulatory limits, while high pH values and leaching of e.g. Cl were critical. No significant differences were found between boiler ash from individual sections of the boiler, in terms of total content and leaching, indicating that separate management of individual ash fractions may not provide significant benefits. Copyright © 2014 Elsevier B.V. All rights reserved.

Thermal Efficiency of Power Module “Boiler with Solar Collectors as Additional Heat Source” For Combined Heat Supply System

Directory of Open Access Journals (Sweden)

Denysova A.E.

2015-04-01

Full Text Available The purpose of work is to increase the efficiency of the combined heat supply system with solar collectors as additional thermal generators. In order to optimize the parameters of combined heat supply system the mathematical modeling of thermal processes in multi module solar collectors as additional thermal generators for preheating of the water for boiler have been done. The method of calculation of multi-module solar collectors working with forced circulation for various configurations of hydraulic connection of solar collector modules as the new result of our work have been proposed. The results of numerical simulation of thermal efficiency of solar heat source for boiler of combined heat supply system with the account of design features of the circuit; regime parameters of thermal generators that allow establishing rational conditions of its functioning have been worked out. The conditions of functioning that provide required temperature of heat carrier incoming to boiler and value of flow rate at which the slippage of heat carrier is not possible for different hydraulic circuits of solar modules have been established.

Emission analysis of the best available wood-fired central heating boilers on the market

International Nuclear Information System (INIS)

Axell, M.; Gustavsson, Lennart; Persson, Henrik; Leckner, B.

1998-01-01

The purpose of the present project is to study the emissions from some of the best available wood-fired central heating boilers on the market. The aim is to identify the critical factors which determine the emission levels by means of emission measurements as well as temperature measurements in the combustion chamber. Four boilers with different design characteristics have been included in the project. All boilers use reversed combustion and fan-assisted combustion air supply, and have shown low tar emissions in earlier environmental tests. Boiler A is a boiler with a rather large mass of ceramics in the grate and in the burn-out zone, and a large volume of water. Boiler B has a smaller mass in the cast-iron grate and in the burn-out zone and a small water volume. Boiler C is a boiler with tertiary air and an incorporated accumulator tank. Boiler D has a zirconia-cell probe for continuous control of the air-excess ratio. The measurements have been made with the boilers in accumulator operation, i.e. at maximum heat output, since they are intended for this type of operation. Tests have, in addition to normal operating conditions, been made with high fuel moisture contents, high draught and a low boiler temperature at the start of the test. Measurements have been made of excess-air ratios, contents of CO, total hydrocarbons (THC), NO x and a number of volatile organic compounds (VOC) in the flue gases as well as of combustion temperatures below the grate

Boilers, evaporators, and condensers

International Nuclear Information System (INIS)

Kakac, S.

1991-01-01

This book reports on the boilers, evaporators and condensers that are used in power plants including nuclear power plants. Topics included are forced convection for single-phase side heat exchangers, heat exchanger fouling, industrial heat exchanger design, fossil-fuel-fired boilers, once through boilers, thermodynamic designs of fossil fuel-first boilers, evaporators and condensers in refrigeration and air conditioning systems (with respect to reducing CFC's) and nuclear steam generators

AUTOMATIC BIOMASS BOILER WITH AN EXTERNAL THERMOELECTRIC GENERATOR

Directory of Open Access Journals (Sweden)

Marian Brázdil

2014-02-01

Full Text Available This paper presents the design and test results of an external thermoelectric generator that utilizes the waste heat from a small-scale domestic biomass boiler with nominal rated heat output of 25 kW. The low-temperature Bi2Te3 generator based on thermoelectric modules has the potential to recover waste heat from gas combustion products as effective energy. The small-scale generator is constructed from independent segments. Measurements have shown that up to 11 W of electricity can be generated by one segment. Higher output power can be achieved by linking thermoelectric segments. The maximum output power is given by the dew point of the flue gas. The electrical energy that is generated can be used, e.g., for power supply or for charging batteries. In the near future, thermoelectric generators could completely eliminate the dependence an automated domestic boiler system on the power supply from the electricity grid, and could ensure comfortable operation in the event of an unexpected power grid failure.

Reliability of non-heated tube bends of boilers

International Nuclear Information System (INIS)

Bugaj, N.V.; Akhremenko, V.L.; Zamotaev, V.S.

1984-01-01

Bend failures are described for non-heated boiler tubes of 12Kh1MF and 20 steels. Methods of reliability evaluations are presented which permit revealing and replacing the bends with inadequate resources. Influences of operation conditions on bend durability is shown as well as the factors which are dominating at bend failures

Sulphation reactions of oxidic dust particles in waste heat boiler environment. Literature review

Energy Technology Data Exchange (ETDEWEB)

Ranki, T.

1999-09-01

Sulphation of metal oxides has an important role in many industrial processes. In different applications sulphation reactions have different aims and characteristics. In the flash smelting process sulphation of oxidic flue dust is a spontaneous and inevitable phenomena, which takes place in the waste heat boiler (WHB) when cooling down hot dust laden off-gases from sulphide smelters. Oxidic dust particles (size 0 - 50 {mu}m) react with O{sub 2} and SO{sub 2} or SO{sub 3} in a certain temperature range (500 - 800 deg C). Sulphation reactions are highly exothermic releasing large amount of heat, which affects the gas cooling and thermal performance of the boiler. Thermodynamics and kinetics of the system have to be known to improve the process and WHB operation. The rate of sulphation is affected by the prevailing conditions (temperature, gas composition) and particle size and microstructure (porosity, surface area). Some metal oxides (CuO) can react readily with SO{sub 2} and O{sub 2} and act as self-catalysts, but others (NiO) require the presence of an external catalyst to enhance the SO{sub 3} formation and sulphation to proceed. Some oxides (NiO) sulphate directly, some (CuO) may form first intermediate phases (basic sulphates) depending on the reaction conditions. Thus, the reaction mechanisms are very complex. The aim of this report was to search information about the factors affecting the dust sulphation reactions and suggested reaction mechanisms and kinetics. Many investigators have studied sulphation thermodynamics and reaction kinetics and mechanisms of macroscopical metal oxide pieces, but only few articles have been published about sulphation of microscopical particles, like dust. All the found microscale studies dealt with sulphation reactions of calcium oxide, which is not present in the flash smelting process, but used as an SO{sub 2} absorbent in the combustion processes. However, also these investigations may give some hints about the sulphation

Drying of bio fuel utilizing waste heat; Torkning av biobraenslen med spillvaerme

Energy Technology Data Exchange (ETDEWEB)

Johansson, Inge; Larsson, Sara; Wennberg, Olle [S.E.P. Scandinavian Energy Project AB, Goeteborg (Sweden)

2004-10-01

Many industries today have large sources of low grade heat (waste heat), however this energy is mainly lost with effluents to air and water. The aim of this study has been to investigate the technical and economical aspects of utilizing this low grade heat to dry biofuel. The project has been mainly focused towards the forest industry since they have both large amounts of biofuel and waste heat available. Drying of biofuel could generate added revenue (or reduced purchase costs) and through that also create larger incentives for further energy saving modifications to the main process. Due to the higher moisture content together with the risk of frozen bark in the winter time, additional fuels (such as oil) to combust bark in the existing boiler. This is mainly the case when mechanical dewatering is not available. Drying of bark results in an added energy value, which makes it possible to combust the bark without additional fuel. The primary energy demand, in the form of electricity and optional additional heating at load peaks, is low when waste heat is used for the drying process. In this way it is possible to increase the biofuel potential, since the primary energy input to the drying process is essentially lower then the increased energy value of the fuel. Drying also decreases the biological degradation of the fuel. Taking all the above into consideration, waste heat drying could result in a 25 % increase of the biofuel potential in the forest industry in Sweden, without additional cutting of wood. A survey has been done to state which commercial technologies are available for biofuel drying with waste heat. An inquiry was sent out to a number of suppliers and included a few different cases. Relations for approximating investment cost as well as electric power demand were created based on the answers from the inquiry. These relations have then been used in the economical evaluations made for a number of cases representing both sawmills and pulp and paper mills

Ways to achieve optimum utilization of waste gas heat in cement kiln plants with cyclone preheaters

Energy Technology Data Exchange (ETDEWEB)

Steinbiss, E

1986-02-01

Kiln exit gases and the exhaust gases from clinker coolers often cannot be fully utilized in drying plants. In such cases a part of the heat content of the gases should be utilized for water heating. In addition, it is possible to utilize the waste gas heat in conventional steam boilers, with which, depending on design, it is possible to generate electricity at a rate of between 10-30 kWh/t (net output). A new and promising method of utilization of waste gas heat is provided by precalcining systems with bypass, in which up to 100% of the kiln exit gases can be economically bypassed and be utilized in a steam boiler, without requiring any cooling. A development project, already started, gives information on the operational behaviour of such a plant and on the maximum energy recoverable. Alternatively, the bypass gases may, after partial cooling with air or preheater exit gas, be dedusted and then utilized in a grinding/drying plant. Furthermore, they can be used in the cement grinding process for the drying of wet granulated blastfurnace slag or other materials. For this it is not necessary to dedust the bypass gases.

Environment protection by coupling of a municipal waste incinerator to an existing coal fire steam boiler

Energy Technology Data Exchange (ETDEWEB)

Ionel, I.; Stanescu, P.D.O.; Gruescu, C.; Savu, A.; Ungureanu, C. [University of Politehnic Timisoara, Timisoara (Romania)

2006-12-15

The paper offers an analysis of the potential coupling of a municipal waste incinerator in Romania, to an existing coal fired steam boiler. Considering the retention of heavy metals as well as HCl from the waste flue gases before entering the boiler, the simulation analysis of the boiler, under the situation that the gases from the scrubber are introduced, are presented As general conclusion one notes that it is possible to apply the concept even if the analysed case is of less importance, but more potential application are viewed for larger industrial application, for new concepts of modern power plants, to meet EU environmental regulations, especially for CO{sub 2} reduction.

Affordable Rankine Cycle Waste Heat Recovery for Heavy Duty Trucks

Energy Technology Data Exchange (ETDEWEB)

Subramanian, Swami Nathan [Eaton Corporation

2017-06-30

Nearly 30% of fuel energy is not utilized and wasted in the engine exhaust. Organic Rankine Cycle (ORC) based waste heat recovery (WHR) systems offer a promising approach on waste energy recovery and improving the efficiency of Heavy-Duty diesel engines. Major barriers in the ORC WHR system are the system cost and controversial waste heat recovery working fluids. More than 40% of the system cost is from the additional heat exchangers (recuperator, condenser and tail pipe boiler). The secondary working fluid loop designed in ORC system is either flammable or environmentally sensitive. The Eaton team investigated a novel approach to reduce the cost of implementing ORC based WHR systems to Heavy-Duty (HD) Diesel engines while utilizing safest working fluids. Affordable Rankine Cycle (ARC) concept aimed to define the next generation of waste energy recuperation with a cost optimized WHR system. ARC project used engine coolant as the working fluid. This approach reduced the need for a secondary working fluid circuit and subsequent complexity. A portion of the liquid phase engine coolant has been pressurized through a set of working fluid pumps and used to recover waste heat from the exhaust gas recirculation (EGR) and exhaust tail pipe exhaust energy. While absorbing heat, the mixture is partially vaporized but remains a wet binary mixture. The pressurized mixed-phase engine coolant mixture is then expanded through a fixed-volume ratio expander that is compatible with two-phase conditions. Heat rejection is accomplished through the engine radiator, avoiding the need for a separate condenser. The ARC system has been investigated for PACCAR’s MX-13 HD diesel engine.

A Model for Optimization and Analysis of Energy Flexible Boiler Plants for Building Heating Purposes

Energy Technology Data Exchange (ETDEWEB)

Nielsen, J R

1996-05-01

This doctoral thesis presents a model for optimization and analysis of boiler plants. The model optimizes a boiler plant with respect to the annual total costs or with respect to energy consumption. The optimum solution is identified for a given number of energy carriers and defined characteristics of the heat production units. The number of heat production units and the capacity of units related to each energy carrier or the capacity of units related to the same energy carrier can be found. For a problem comprising large variation during a defined analysis period the model gives the operating costs and energy consumption to be used in an extended optimization. The model can be used to analyse the consequences with respect to costs and energy consumption due to capacity margins and shifts in the boundary conditions. The model is based on a search approach comprising an operational simulator. The simulator is based on a marginal cost method and dynamic programming. The simulation is performed on an hourly basis. A general boiler characteristic representation is maintained by linear energy or cost functions. The heat pump characteristics are represented by tabulated performance and efficiency as function of state and nominal aggregate capacities. The simulation procedure requires a heat load profile on an hourly basis. The problem of the presence of capacity margins in boiler plants is studied for selected cases. The single-boiler, oil-fired plant is very sensitive to the magnitude of the losses present during burner off-time. For a plant comprising two oil-fired burners, the impact of a capacity margin can be dampened by the selected capacity configuration. The present incentive, in Norway, to install an electric element boiler in an oil-fired boiler plant is analysed. 77 refs., 74 figs., 12 tabs.

Combustion of a fuel mix containing animal waste, industry and household waste in FB-boilers; Foerbraenning av en braenslemix bestaaende av animaliskt avfall, industri- och hushaallsavfall i FB-pannor

Energy Technology Data Exchange (ETDEWEB)

Pettersson, Anita; Herstad Svaerd, Solvie; Moradian, Farzad

2012-11-01

The aim of this project is to evaluate how the operation conditions and the combustion chemistry is changed in a Bubbling Fluidized Bed (BFB) Boiler when adding approx. 20 wt-% Biomal into the fuel mixture. The following issues were addressed in the project: 1. How does the new chemical composition of the fuel mix influence bed agglomeration, deposit growth, ash flows, flue gases and particle size distribution? 2. Is it possible to run the boiler at a reduced bed temperature of about 750 deg C due to the increased moisture content originating from the biomal fuel? The project is based on combustion tests in the two Waste to Energy boilers at 20 MWth each owned by Boraas Energy and Environment AB (BEM). Furthermore, results from the Waste Refinery Project 'Reduced bed temperature in FB-boilers burning waste - part II' has been used as reference in some cases. At normal conditions the boilers are run on a fuel mixture containing 80 % sorted industrial waste and 20 % household waste. This fuel mixture consists mainly of paper, plastics and wood. In Boraas the organic part of the household waste is sorted out and used for biogas production. With the addition of biomal, which consists of animal by-products crushed to a pumpable fuel, the chemical composition of the fuel mixture is changed to some extent. The results from the combustion tests shows that biomal influences the chemical fuel composition, but also that there are large variations in the ordinary waste fuel composition as well. The most evident changes with addition of biomal are: 1. Increased moisture. 2. Reduced heat value. 3. Increased amount nitrogen, calcium and phosphorus. 4. Decreased amount lead due to the low concentration in biomal. However, there were no changes in sodium, potassium, sulphur and chlorine, elements important for increased/reduced fuel related problems, derived from biomal. The increase of calcium and phosphorus with biomal derive from bone and the calcium

Size fractionation of waste-to-energy boiler ash enables separation of a coarse fraction with low dioxin concentrations

DEFF Research Database (Denmark)

Weidemann, E.; Allegrini, Elisa; Astrup, Thomas Fruergaard

2016-01-01

Polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/F) formed in modern Waste-to-Energy plants are primarily found in the generated ashes and air pollution control residues, which are usually disposed of as hazardous waste. The objective of this study was to explore the occurrence of PCDD....../F in different grain size fractions in the boiler ash, i.e. ash originating from the convection pass of the boiler. If a correlation between particle size and dioxin concentrations could be found, size fractionation of the ashes could reduce the total amount of hazardous waste. Boiler ash samples from ten...... sections of a boiler's convective part were collected over three sampling days, sieved into three different size fractions - 0.355. mm - and analysed for PCDD/F. The coarse fraction (>0.355. mm) in the first sections of the horizontal convection pass appeared to be of low toxicity with respect to dioxin...

Exergy analysis and evolutionary optimization of boiler blowdown heat recovery in steam power plants

International Nuclear Information System (INIS)

Vandani, Amin Mohammadi Khoshkar; Bidi, Mokhtar; Ahmadi, Fatemeh

2015-01-01

Highlights: • Heat recovery of boiler blow downed water using a flash tank is modeled. • Exergy destruction of each component is calculated. • Exergy efficiency of the whole system is optimized using GA and PSO algorithms. • Utilizing the flash tank increases the net power and efficiency of the system. - Abstract: In this study, energy and exergy analyses of boiler blowdown heat recovery are performed. To evaluate the effect of heat recovery on the system performance, a steam power plant in Iran is selected and the results of implementation of heat recovery system on the power plant are investigated. Also two different optimization algorithms including GA and PSO are established to increase the plant efficiency. The decision variables are extraction pressure from steam turbine and temperature and pressure of boiler outlet stream. The results indicate that using blowdown recovery technique, the net generated power increases 0.72%. Also energy and exergy efficiency of the system increase by 0.23 and 0.22, respectively. The optimization results show that temperature and pressure of boiler outlet stream have a higher effect on the exergy efficiency of the system in respect to the other decision variables. Using optimization methods, exergy efficiency of the system reaches to 30.66% which shows a 1.86% augmentation with regard to the situation when a flash tank is implemented.

Study of immersed heat exchange surface for high efficiency heat recovery from wire rim tires in a fluidized bed boiler; Hai tire nado kara no kokoritsu netsukaishuyo ryudosho boiler no sonai dennetsukan no kenkyu

Energy Technology Data Exchange (ETDEWEB)

Oshita, T; Nagato, S; Miyoshi, N; Hosoda, S [Ebara Corp., Tokyo (Japan)

1996-07-10

In an ICFB boiler, the fluidized bed is separated by a partition into the main combustion and the heat recovery chambers. The flows in these chambers are generated by using silica sand as the fluidizing medium. To determine the overall heat transfer coefficient (HTC) of the boiler`s panel type immersed heat transfer tulles, combustion tests were performed with wire rim tires. The overall HTC of a panel tube array was lower than that of a zigzag tube arrangement. In practice, the heat absorbed by the fins makes the coefficients of either type of tube array almost identical. The air flow rate in the circulating bed at the loot Tom of the heat recovery chamber can be changed to control the overall HTC to a value virtually identical with that of a zigzag tube array. The combustion of wire rim tires leads to a buildup of wires in the zigzag array hampering the transfer of heat. Yet, the panel type array showed no buildup so that it was possible to maintain steady operation with this type of tube arrangement. 8 refs., 10 figs., 2 tabs.

Industrial waste heat for district heating

International Nuclear Information System (INIS)

Heitner, K.L.; Brooks, P.P.

1982-01-01

Presents 2 bounding evaluations of industrial waste heat availability. Surveys waste heat from 29 major industry groups at the 2-digit level in Standard Industrial Codes (SIC). Explains that waste heat availability in each industry was related to regional product sales, in order to estimate regional waste heat availability. Evaluates 4 selected industries at the 4-digit SIC level. Finds that industrial waste heat represents a significant energy resource in several urban areas, including Chicago and Los Angeles, where it could supply all of these areas residential heating and cooling load. Points out that there is a strong need to evaluate the available waste heat for more industries at the 4-digit level. Urges further studies to identify other useful industrial waste heat sources as well as potential waste heat users

Analysis of an effective solution to excessive heat supply in a city primary heating network using gas-fired boilers for peak-load compensation

Energy Technology Data Exchange (ETDEWEB)

Wang, Hai-Chao; Jiao, Wen-Ling; Zou, Ping-Hua; Liu, Jing-Cheng [School of Municipal and Environmental Engineering, Harbin Institute of Technology, mail box 2645, 202 Haihe Road, Nangang District, Harbin 150090 (China)

2010-11-15

Through investigation of the Dengfeng heating network in the city of Daqing, China, for the 2007-2008 heating season, we found serious problems of excessive heat supply in the primary heating network. Therefore, we propose the application of gas-fired boilers in underperforming heating substations as peak-load heat sources to effectively adapt to the regulation demands of seasonal heat-load fluctuations and reduce the excessive heat supply. First, we calculated the excessive heat supply rates (EHSRs) of five substations using detailed investigative data. We then discussed the feasibility of the proposed scheme providing energy savings from both energetic and exergetic points of view. The results showed that the average EHSR of the five substations between January and March was 20.57% of the gross heat production but consequently reduced to 6.24% with the installation of the gas-fired boilers. Therefore, the combined heating scheme with coal as the basic heat-source and gas-fired boilers as peak-load heat sources is energy-efficient to some extent, although requires the use of natural gas. Meanwhile, the exergy decreased by 10.97%, which indicates that the combined heating scheme effectively reduces the primary energy consumption and pollutant emission of the heating systems. (author)

Size fractionation of waste-to-energy boiler ash enables separation of a coarse fraction with low dioxin concentrations.

Science.gov (United States)

Weidemann, E; Allegrini, E; Fruergaard Astrup, T; Hulgaard, T; Riber, C; Jansson, S

2016-03-01

Polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/F) formed in modern Waste-to-Energy plants are primarily found in the generated ashes and air pollution control residues, which are usually disposed of as hazardous waste. The objective of this study was to explore the occurrence of PCDD/F in different grain size fractions in the boiler ash, i.e. ash originating from the convection pass of the boiler. If a correlation between particle size and dioxin concentrations could be found, size fractionation of the ashes could reduce the total amount of hazardous waste. Boiler ash samples from ten sections of a boiler's convective part were collected over three sampling days, sieved into three different size fractions - 0.355 mm - and analysed for PCDD/F. The coarse fraction (>0.355 mm) in the first sections of the horizontal convection pass appeared to be of low toxicity with respect to dioxin content. While the total mass of the coarse fraction in this boiler was relatively small, sieving could reduce the amount of ash containing toxic PCDD/F by around 0.5 kg per tonne input waste or around 15% of the collected boiler ash from the convection pass. The mid-size fraction in this study covered a wide size range (0.09-0.355 mm) and possibly a low toxicity fraction could be identified by splitting this fraction into more narrow size ranges. The ashes exhibited uniform PCDD/F homologue patterns which suggests a stable and continuous generation of PCDD/F. Copyright © 2016 Elsevier Ltd. All rights reserved.

Methods of Thermal Calculations for a Condensing Waste-Heat Exchanger

Directory of Open Access Journals (Sweden)

Rączka Paweł

2014-12-01

Full Text Available The paper presents the algorithms for a flue gas/water waste-heat exchanger with and without condensation of water vapour contained in flue gas with experimental validation of theoretical results. The algorithms were used for calculations of the area of a heat exchanger using waste heat from a pulverised brown coal fired steam boiler operating in a power unit with a capacity of 900 MWe. In calculation of the condensing part, the calculation results obtained with two algorithms were compared (Colburn-Hobler and VDI algorithms. The VDI algorithm allowed to take into account the condensation of water vapour for flue gas temperatures above the temperature of the water dew point. Thanks to this, it was possible to calculate more accurately the required heat transfer area, which resulted in its reduction by 19 %. In addition, the influence of the mass transfer on the heat transfer area was taken into account, which contributed to a further reduction in the calculated size of the heat exchanger - in total by 28% as compared with the Colburn-Hobler algorithm. The presented VDI algorithm was used to design a 312 kW pilot-scale condensing heat exchanger installed in PGE Belchatow power plant. Obtained experimental results are in a good agreement with calculated values.

Performance of double source boiler with coal-fired and solar power tower heat for supercritical power generating unit

International Nuclear Information System (INIS)

Zhang, Maolong; Du, Xiaoze; Pang, Liping; Xu, Chao; Yang, Lijun

2016-01-01

An approach of high-efficiency utilization of solar energy was proposed, by which the high concentrated heat received by the solar tower was integrated to the supercritical coal-fired boiler. Two schemes that solar energy was used to heat superheat steam or subcooled feed water were presented. The thermodynamic and heat transfer models were established. For a practical 660 MW supercritical power generating unit, the standard coal consumption of power generation could be decreased by more than 17 g/kWh by such double source boiler. The drawbacks of both schemes were found and then were amended by adding a flue gas bypass to the boiler. It also can be concluded that the maximum solar contribution of two schemes for the gross power generation are 6.11% and 4.90%, respectively. The solar power efficiency of the re-modified designs were demonstrated be superior to that of PS10. In terms of turbine efficiency, the comparisons with Solar Two plant having similar initial temperature found that the efficiency of Scheme I was 5.25% higher than that of Solar Two while the advantage of Scheme II was existing either. Additionally, in two schemes with flue bypass when the medium was extracted, the thermal efficiency of boiler could be improved as well. - Highlights: • High concentrated solar tower heat is integrated to the supercritical coal-fired boiler. • The double source boiler can use solar energy to heat superheat steam or subcooled feed water. • Power generating coal consumption can be reduced by more than 17 g/kWh by the double source boiler. • The solar contribution of double source boiler for the gross power generation can be as high as 6.11%.

Waste heat recovery system

Energy Technology Data Exchange (ETDEWEB)

Ernst, Timothy C.; Zigan, James A.

2017-12-19

A waste heat recovery system includes a Rankine cycle (RC) circuit having a pump, a boiler, an energy converter, and a condenser fluidly coupled via conduits in that order, to provide additional work. The additional work is fed to an input of a gearbox assembly including a capacity for oil by mechanically coupling to the energy converter to a gear assembly. An interface is positioned between the RC circuit and the gearbox assembly to partially restrict movement of oil present in the gear assembly into the RC circuit and partially restrict movement of working fluid present in the RC circuit into the gear assembly. An oil return line is fluidly connected to at least one of the conduits fluidly coupling the RC components to one another and is operable to return to the gear assembly oil that has moved across the interface from the gear assembly to the RC circuit.

Additive for reducing operational problems in waste fired grate boilers; Additiv foer att minska driftproblem vid rostfoerbraenning av avfall

Energy Technology Data Exchange (ETDEWEB)

Gyllenhammar, Marianne; Herstad Svaerd, Solvie; Davidsson, Kent; Hermansson, Sven; Liske, Jesper; Larsson, Erik; Jonsson, Torbjoern; Zhao, Dongmei

2013-09-01

interface between the steel and the metal oxide. This weakens the adhesion of the oxide to the steel surface and thus increases the corrosion rate. By addition of sewage sludge or sulphur the initial corrosion was decreased on both the low-alloyed steel T22 and the stainless steel 304L; sewage sludge being a little better than sulphur. Qualitatively, the corrosion attack firing SLF was similar to that firing ordinary waste, but the attack was stronger. At material temperatures of 500 deg C and 420 deg C - corresponding to superheaters - alkali chloride corrosion dominated, while at 280 deg C - corresponding to furnace walls - a melt of KCl/ZnCl2 is likely to have accelerated the corrosion. This difference between different material temperatures was especially pronounced in the 'Avfall and the SLF' cases. Higher zinc content in the fuel can therefore increase risk of corrosion. The higher content of iron, lead, copper and zink in the ash from the SLF case corresponds to the content of SLF compared with ordinary waste. Comparing the present tests with similar tests in fludised beds, grate firing resulted in higher deposit rate on the exposed test rings. This can at least partly be attributed to the lack of empty pass in the present grate boiler and to some differences in fuel composition: more chlorine and less sulphur in the waste used in this project. However, the effect of adding sludge was similar but not as strong as in the fluidised bed tests. To summarise, the results show that co-firing SLF with sludge can be advantageous also in a grate-fired boiler. Because of the high heating value of SLF, this combination also makes it possible to add a high fraction of moist sewage sludge.

40 CFR 63.1219 - What are the replacement standards for hazardous waste incinerators?

Science.gov (United States)

2010-07-01

... waste heat boiler or dry air pollution control system, either: (A) Emissions in excess of 0.20 ng TEQ..., for incinerators not equipped with either a waste heat boiler or dry air pollution control system... oxygen, and reported as propane; (6) Hydrogen chloride and chlorine gas (total chlorine) in excess of 32...

Towards an intermittency-friendly energy system: Comparing electric boilers and heat pumps in distributed cogeneration

International Nuclear Information System (INIS)

Blarke, Morten B.

2012-01-01

Highlights: ► We propose an “intermittency-friendly” energy system design. ► We compare intermittency-friendly concepts in distributed cogeneration. ► We investigate a new concept involving a heat pump and intermediate cold storage. ► We find significant improvements in operational intermittency-friendliness. ► Well-designed heat pump concepts are more cost-effective than electric boilers. -- Abstract: Distributed cogeneration has played a key role in the implementation of sustainable energy policies for three decades. However, increasing penetration levels of intermittent renewables is challenging that position. The paradigmatic case of West Denmark indicates that distributed operators are capitulating as wind power penetration levels are moving above 25%; some operators are retiring cogeneration units entirely, while other operators are making way for heat-only boilers. This development is jeopardizing the system-wide energy, economic, and environmental benefits that distributed cogeneration still has to offer. The solution is for distributed operators to adapt their technology and operational strategies to achieve a better co-existence between cogeneration and wind power. Four options for doing so are analysed including a new concept that integrates a high pressure compression heat pump using low-temperature heat recovered from flue gasses in combination with an intermediate cold storage, which enables the independent operation of heat pump and cogenerator. It is found that an electric boiler provides consistent improvements in the intermittency-friendliness of distributed cogeneration. However, well-designed heat pump concepts are more cost-effective than electric boilers, and in future markets where the gas/electricity price ratio is likely to increase, compression heat pumps in combination with intermediate thermal storages represent a superior potential for combining an intermittency-friendly pattern of operation with the efficient use of

Boiler water regime

Science.gov (United States)

Khavanov, Pavel; Chulenyov, Anatoly

2017-10-01

Active development of autonomous heating the past 25 years has led to the widespread use of hot-water boilers of small capacity up to 2.5 MW. Rational use of the design of autonomous sources of heating boilers design features significantly improve their technical, economic and operational performance. This publication reviewed and analyzed a number of features of the design, operation and exploitation of boilers of small capacity, significantly affecting the efficiency and reliability of their application.

Modelling transition states of a small once-through boiler

Energy Technology Data Exchange (ETDEWEB)

Talonpoika, T [Lappeenranta Univ. of Technology (Finland). Dept. of Energy Technology

1998-12-31

This article presents a model for the unsteady dynamic behaviour of a once-through counter flow boiler that uses an organic working fluid. The boiler is a compact waste-heat boiler without a furnace and it has a preheater, a vaporiser and a superheater. The relative lengths of the boiler parts vary with the operating conditions since they are all parts of a single tube. The boiler model is presented using a selected example case that uses toluene as the process fluid and flue gas from natural gas combustion as the heat source. The dynamic behaviour of the boiler means transition from the steady initial state towards another steady state that corresponds to the changed process conditions. The solution method chosen is to find such a pressure of the process fluid that the mass of the process fluid in the boiler equals the mass calculated using the mass flows into and out of the boiler during a time step, using the finite difference method. A special method of fast calculation of the thermal properties is used, because most of the calculation time is spent in calculating the fluid properties. The boiler is divided into elements. The values of the thermodynamic properties and mass flows are calculated in the nodes that connect the elements. Dynamic behaviour is limited to the process fluid and tube wall, and the heat source is regarded as to be steady. The elements that connect the preheater to the vaporiser and the vaporiser to the superheater are treated in a special way that takes into account a flexible change from one part to the other. The initial state of the boiler is received from a steady process model that is not a part of the boiler model. The known boundary values that may vary during the dynamic calculation were the inlet temperature and mass flow rates of both the heat source fluid and the process fluid. The dynamic boiler model is analysed for linear and step charges of the entering fluid temperatures and flow rates. The heat source side tests show that

Modelling transition states of a small once-through boiler

Energy Technology Data Exchange (ETDEWEB)

Talonpoika, T. [Lappeenranta Univ. of Technology (Finland). Dept. of Energy Technology

1997-12-31

This article presents a model for the unsteady dynamic behaviour of a once-through counter flow boiler that uses an organic working fluid. The boiler is a compact waste-heat boiler without a furnace and it has a preheater, a vaporiser and a superheater. The relative lengths of the boiler parts vary with the operating conditions since they are all parts of a single tube. The boiler model is presented using a selected example case that uses toluene as the process fluid and flue gas from natural gas combustion as the heat source. The dynamic behaviour of the boiler means transition from the steady initial state towards another steady state that corresponds to the changed process conditions. The solution method chosen is to find such a pressure of the process fluid that the mass of the process fluid in the boiler equals the mass calculated using the mass flows into and out of the boiler during a time step, using the finite difference method. A special method of fast calculation of the thermal properties is used, because most of the calculation time is spent in calculating the fluid properties. The boiler is divided into elements. The values of the thermodynamic properties and mass flows are calculated in the nodes that connect the elements. Dynamic behaviour is limited to the process fluid and tube wall, and the heat source is regarded as to be steady. The elements that connect the preheater to the vaporiser and the vaporiser to the superheater are treated in a special way that takes into account a flexible change from one part to the other. The initial state of the boiler is received from a steady process model that is not a part of the boiler model. The known boundary values that may vary during the dynamic calculation were the inlet temperature and mass flow rates of both the heat source fluid and the process fluid. The dynamic boiler model is analysed for linear and step charges of the entering fluid temperatures and flow rates. The heat source side tests show that

Waste heat and water recovery opportunities in California tomato paste processing

International Nuclear Information System (INIS)

Amón, Ricardo; Maulhardt, Mike; Wong, Tony; Kazama, Don; Simmons, Christopher W.

2015-01-01

Water and energy efficiency are important for the vitality of the food processing industry as demand for these limited resources continues to increase. Tomato processing, which is dominated by paste production, is a major industry in California – where the majority of tomatoes are processed in the United States. Paste processing generates large amounts of condensate as moisture is removed from the fruit. Recovery of the waste heat in this condensate and reuse of the water may provide avenues to decrease net energy and water use at processing facilities. However, new processing methods are needed to create demand for the condensate waste heat. In this study, the potential to recover condensate waste heat and apply it to the tomato enzyme thermal inactivation processing step (the hot break) is assessed as a novel application. A modeling framework is established to predict heat transfer to tomatoes during the hot break. Heat recovery and reuse of the condensate water are related to energy and monetary savings gained through decreased use of steam, groundwater pumping, cooling towers, and wastewater processing. This analysis is informed by water and energy usage data from relevant unit operations at a commercial paste production facility. The case study indicates potential facility seasonal energy and monetary savings of 7.3 GWh and $166,000, respectively, with most savings gained through reduced natural gas use. The sensitivity of heat recovery to various process variables associated with heat exchanger design and processing conditions is presented to identify factors that affect waste heat recovery. - Highlights: • The potential to recovery waste heat in tomato paste processing is examined. • Heat transfer from evaporator condensate to tomatoes in the hot break is modeled. • Processing facility data is used in model to predict heat recovery energy savings. • The primary benefit of heat recovery is reduced use of natural gas in boilers. • Reusing

Environmental impact of emissions from incineration plants in comparison to typical heating systems

Science.gov (United States)

Wielgosiński, Grzegorz; Namiecińska, Olga; Czerwińska, Justyna

2018-01-01

In recent years, five modern municipal waste incineration plants have been built in Poland. Next ones are being constructed and at the same time building of several others is being considered. Despite positive experience with the operation of the existing installations, each project of building a new incinerator raises a lot of emotions and social protests. The main argument against construction of an incineration plant is the emission of pollutants. The work compares emissions from municipal waste incineration plants with those from typical heating plants: in the first part, for comparison large heating plants equipped with pulverized coal-fired boilers (OP-140), stoker-fired boilers (three OR-32 boilers) or gas blocks with heat output of about 100 MW have been selected, while the second part compares WR-10 and WR-25 stoker-fired boilers most popular in our heating industry with thermal treatment systems for municipal waste or refuse-derived-fuel (RDF) with similar heat output. Both absolute emission and impact - immission of pollutants in vicinity of the plant were analyzed.

Environmental impact of emissions from incineration plants in comparison to typical heating systems

Directory of Open Access Journals (Sweden)

Wielgosiński Grzegorz

2018-01-01

Full Text Available In recent years, five modern municipal waste incineration plants have been built in Poland. Next ones are being constructed and at the same time building of several others is being considered. Despite positive experience with the operation of the existing installations, each project of building a new incinerator raises a lot of emotions and social protests. The main argument against construction of an incineration plant is the emission of pollutants. The work compares emissions from municipal waste incineration plants with those from typical heating plants: in the first part, for comparison large heating plants equipped with pulverized coal-fired boilers (OP-140, stoker-fired boilers (three OR-32 boilers or gas blocks with heat output of about 100 MW have been selected, while the second part compares WR-10 and WR-25 stoker-fired boilers most popular in our heating industry with thermal treatment systems for municipal waste or refuse-derived-fuel (RDF with similar heat output. Both absolute emission and impact - immission of pollutants in vicinity of the plant were analyzed.

Environmental flows and life cycle assessment of associated petroleum gas utilization via combined heat and power plants and heat boilers at oil fields

International Nuclear Information System (INIS)

Rajović, Vuk; Kiss, Ferenc; Maravić, Nikola; Bera, Oskar

2016-01-01

Highlights: • Environmental impact of associated petroleum gas flaring is discussed. • A modern trend of introducing cogeneration systems to the oil fields is presented. • Three alternative utilization options evaluated with life cycle assessment method. • Producing electricity and/or heat instead of flaring would reduce impacts. - Abstract: Flaring of associated petroleum gas is a major resource waste and causes considerable emissions of greenhouse gases and air pollutants. New environmental regulations are forcing oil industry to implement innovative and sustainable technologies in order to compete in growing energy market. A modern trend of introducing energy-effective cogeneration systems to the oil fields by replacing flaring and existing heat generation technologies powered by associated petroleum gas is discussed through material flow analysis and environmental impact assessment. The environmental assessment is based on the consequential life cycle assessment method and mainly primary data compiled directly from measurements on Serbian oil-fields or company-supplied information. The obtained results confirm that the utilization of associated petroleum gas via combined heat and power plants and heat boilers can provide a significant reduction in greenhouse gas emissions and resource depletion by displacing marginal production of heat and electricity. At the base case scenario, which assumes a 100% heat realization rate, the global warming potential of the combined heat and power plant and heat boiler scenarios were estimated at −4.94 and −0.54 kg CO_2_e_q Sm"−"3, whereas the cumulative fossil energy requirements of these scenarios were −48.7 and −2.1 MJ Sm"−"3, respectively. This is a significant reduction compared to the global warming potential (2.25 kg CO_2_e_q Sm"−"3) and cumulative fossil energy requirements (35.36 MJ Sm"−"3) of flaring. Nevertheless, sensitivity analyses have shown that life cycle assessment results are sensitive

APPLICATIONS OF THERMAL ENERGY STORAGE TO WASTE HEAT RECOVERY IN THE FOOD PROCESSING INDUSTRY, Final Report

Energy Technology Data Exchange (ETDEWEB)

Lundberg, W. L.; Christenson, James A.

1979-07-31

A project is discussed in which the possibilities for economical waste heat recovery and utilization in the food industry were examined. Waste heat availability and applications surveys were performed at two manufacturing plants engaged in low temperature (freezing) and high temperature (cooking, sterilizing, etc.) food processing. The surveys indicate usable waste heat is available in significant quantities which could be applied to existing, on-site energy demands resulting in sizable reductions in factory fuel and energy usage. At the high temperature plant, the energy demands involve the heating of fresh water for boiler make-up, for the food processes and for the daily clean-up operation. Clean-up poses an opportunity for thermal energy storage since waste heat is produced during the one or two production shifts of each working day while the major clean-up effort does not occur until food production ends. At the frozen food facility, the clean-up water application again exists and, in addition, refrigeration waste heat could also be applied to warm the soil beneath the ground floor freezer space. Systems to recover and apply waste heat in these situations were developed conceptually and thermal/economic performance predictions were obtained. The results of those studies indicate the economics of waste heat recovery can be attractive for facilities with high energy demand levels. Small factories, however, with relatively low energy demands may find the economics marginal although, percentagewise, the fuel and energy savings are appreciable.

Pellet wood gasification boiler / Combination boiler. Market review. 7. ed.; Scheitholzvergaser-/Kombikessel. Marktuebersicht

Energy Technology Data Exchange (ETDEWEB)

Uth, Joern

2010-08-15

In the market review under consideration on pellet wood gasification boilers and combination boilers, the Federal Ministry of Food, Agriculture and Consumer Protection (Bonn, Federal Republic of Germany) report on planning and installation of wood-fired heating systems, recommendations regarding to the technical assessment of boiler systems, buffers/combination boilers, prices of pellet wood gasification boilers, data sheets of the compared pellet wood gasification boilers, pellet wood combination boilers, prices of pellet wood combination boilers, data sheets of the compared pellet wood gasification boilers, list of providers.

Market review. Pellet wood gasification boiler / combination boiler. 8. ed.; Marktuebersicht. Scheitholzvergaser-/Kombikessel

Energy Technology Data Exchange (ETDEWEB)

Uth, Joern

2012-01-15

In the market review under consideration on pellet wood gasification boilers and combination boilers, the Federal Ministry of Food, Agriculture and Consumer Protection (Bonn, Federal Republic of Germany) reports on planning and installation of wood-fired heating systems, recommendations regarding to the technical assessment of boiler systems, buffers/combination boilers, prices of pellet wood gasification boilers, data sheets of the compared pellet wood gasification boilers, pellet wood combination boilers, prices of pellet wood combination boilers, data sheets of the compared pellet wood gasification boilers, list of providers.

Life extension of MAPS-2 by replacement of boiler hairpin type heat exchangers

International Nuclear Information System (INIS)

Tripathi, J.C.; Rastogi, S.K.; Rastogi, A.K.

2006-01-01

The steam generating equipment in MAPS-1 and 2 are Hairpin type comprises of eight boiler assemblies arranged in two banks of four boilers each. Each hairpin type heat exchangers consist of 195 Monel-400 tubes of 12.7 mm OD x 1.24 mm WT. One boiler assembly consists of eleven inverted U type heat exchangers (called hairpin type heat exchangers) mounted in parallel on inlet and outlet heavy water manifolds and connected to steam drum through individual short riser. Heavy water flows through these tubes where as feed water enters the shell at the bottom of one leg called pre-heat leg. After commissioning of MAPS-2 in 1985, five hairpins of MAPS-2 developed leak during the course of operation by the year 1999. Absence of physical access for health assessment of steam generator tube and lack of provision for tube sheet cleaning to remove the deposits on feed water side had caused pile and resulted in tube failures by under deposit pitting corrosion. All the 88 hairpins of MAPS-2 were replaced to extend the plant life when MAPS-2 was taken out of grid for En-masse Coolant Channel Replacement job (EMCCR) in the year 2001 - 03. The long shutdown of MAPS units for EMCCR was considered to be cost effective since unscheduled plant shut downs on account of tube leaks could be avoided. (author)

Energy Efficient Waste Heat Recovery from an Engine Exhaust System

Science.gov (United States)

2016-12-01

costs for the operation of the ship. The types of boilers used in this process are specially built to have water flowing around thousands of tubes ...uneven heating of the water and metal heat exchanger, leading to damage or possible failure of the boiler . Since the merchant vessels operate at near...one of the central boiler tubes . Each of the sensors was individually adjusted to ensure that the readings were as accurate as possible to allow for

Economic valuation of heat pumps and electric boilers in the Danish energy system

DEFF Research Database (Denmark)

Nielsen, Maria Grønnegaard; Morales González, Juan Miguel; Zugno, Marco

2016-01-01

Heat pumps (HP) and electric immersion boilers (EB) have great potential to increase flexibility in energy systems. In parallel, decreasing taxes on electricity-based heat production are creating a more favorable economic environment for the deployment of these units in Denmark. In this paper, th...... by potential investors....

Radiation from Large Gas Volumes and Heat Exchange in Steam Boiler Furnaces

Energy Technology Data Exchange (ETDEWEB)

Makarov, A. N., E-mail: tgtu-kafedra-ese@mail.ru [Tver State Technical University (Russian Federation)

2015-09-15

Radiation from large cylindrical gas volumes is studied as a means of simulating the flare in steam boiler furnaces. Calculations of heat exchange in a furnace by the zonal method and by simulation of the flare with cylindrical gas volumes are described. The latter method is more accurate and yields more reliable information on heat transfer processes taking place in furnaces.

Low Cost Polymer heat Exchangers for Condensing Boilers

Energy Technology Data Exchange (ETDEWEB)

Butcher, Thomas [Brookhaven National Lab. (BNL), Upton, NY (United States); Trojanowski, Rebecca [Brookhaven National Lab. (BNL), Upton, NY (United States); Wei, George [Brookhaven National Lab. (BNL), Upton, NY (United States); Worek, Michael [Brookhaven National Lab. (BNL), Upton, NY (United States)

2015-09-30

Work in this project sought to develop a suitable design for a low cost, corrosion resistant heat exchanger as part of a high efficiency condensing boiler. Based upon the design parameters and cost analysis several geometries and material options were explored. The project also quantified and demonstrated the durability of the selected polymer/filler composite under expected operating conditions. The core material idea included a polymer matrix with fillers for thermal conductivity improvement. While the work focused on conventional heating oil, this concept could also be applicable to natural gas, low sulfur heating oil, and biodiesel- although these are considered to be less challenging environments. An extruded polymer composite heat exchanger was designed, built, and tested during this project, demonstrating technical feasibility of this corrosion-resistant material approach. In such flue gas-to-air heat exchangers, the controlling resistance to heat transfer is in the gas-side convective layer and not in the tube material. For this reason, the lower thermal conductivity polymer composite heat exchanger can achieve overall heat transfer performance comparable to a metal heat exchanger. However, with the polymer composite, the surface temperature on the gas side will be higher, leading to a lower water vapor condensation rate.

Concept of Heat Recovery from Exhaust Gases

Science.gov (United States)

Bukowska, Maria; Nowak, Krzysztof; Proszak-Miąsik, Danuta; Rabczak, Sławomir

2017-10-01

The theme of the article is to determine the possibility of waste heat recovery and use it to prepare hot water. The scope includes a description of the existing sample of coal-fired boiler plant, the analysis of working condition and heat recovery proposals. For this purpose, a series of calculations necessary to identify the energy effect of exhaust temperature decreasing and transferring recovery heat to hot water processing. Heat recover solutions from the exhaust gases channel between boiler and chimney section were proposed. Estimation for the cost-effectiveness of such a solution was made. All calculations and analysis were performed for typical Polish conditions, for coal-fired boiler plant. Typicality of this solution is manifested by the volatility of the load during the year, due to distribution of heat for heating and hot water, determining the load variation during the day. Analysed system of three boilers in case of load variation allows to operational flexibility and adaptation of the boilers load to the current heat demand. This adaptation requires changes in the operating conditions of boilers and in particular assurance of properly conditions for the combustion of fuel. These conditions have an impact on the existing thermal loss and the overall efficiency of the boiler plant. On the boiler plant efficiency affects particularly exhaust gas temperature and the excess air factor. Increasing the efficiency of boilers plant is possible to reach by following actions: limiting the excess air factor in coal combustion process in boilers and using an additional heat exchanger in the exhaust gas channel outside of boilers (economizer) intended to preheat the hot water.

Release of Corrosive Species above the Grate in a Waste Boiler and the Implication for Improved Electrical Efficiency

DEFF Research Database (Denmark)

Bøjer, Martin; Jensen, Peter Arendt; Dam-Johansen, Kim

2010-01-01

A relatively low electrical efficiency of 20−25% is obtained in typical west European waste boilers. Ash species released from the grate combustion zone form boiler deposits with high concentrations of Cl, Na, K, Zn, Pb, and S that cause corrosion of superheater tubes at high temperature....... The superheater steam temperature has to be limited to around 425 °C, and thereby, the electrical efficiency remains low compared to wood or coal-fired boilers. If a separate part of the flue gas from the grate has a low content of corrosive species, it may be used to superheat steam to a higher temperature......, and thereby, the electrical efficiency of the plant can be increased. In this study, the local temperature, the gas concentrations of CO, CO2, and O2, and the release of the volatile elements Cl, S, Na, K, Pb, Zn, Cu, and Sn were measured above the grate in a waste boiler to investigate if a selected fraction...

Efficient boiler operations sourcebook

Energy Technology Data Exchange (ETDEWEB)

Payne, F.W. (comp.)

1985-01-01

This book emphasizes the practical aspects of industrial and commercial boiler operations. It starts with a comprehensive review of general combustion and boiler fundamentals and then deals with specific efficiency improvement methods, and the cost savings which result. The book has the following chapter headings: boiler combustion fundamentals; boiler efficiency goals; major factors controlling boiler efficiency; boiler efficiency calculations; heat loss; graphical solutions; preparation for boiler testing; boiler test procedures; efficiency-related boiler maintenance procedures; boiler tune-up; boiler operational modifications; effect of water side and gas side scale deposits; load management; auxillary equipment to increase boiler efficiency; air preheaters and economizers; other types of auxillary equipment; combustion control systems and instrumentation; boiler O/sub 2/ trim controls; should you purchase a new boiler.; financial evaluation procedures; case studies. The last chapter includes a case study of a boiler burning pulverized coal and a case study of stoker-fired coal.

Performance analysis on a new multi-effect distillation combined with an open absorption heat transformer driven by waste heat

International Nuclear Information System (INIS)

Zhang, Xiaodong; Hu, Dapeng; Li, Zhiyi

2014-01-01

In this paper, a new water distillation system, which consists of either a single- or multi-effect distiller combined with an open absorption heat transformer (OAHT), has been proposed. The new integrated system can be used for distilling waste water with high amounts of SiO 2 from heavy oil production, and the resultant distilled water can be supplied to steam boilers to produce high quality steam which in turn is injected into oil reservoirs to assist with heavy oil recovery. The thermodynamic cycle performances for these new integrated distillation systems were simulated based on the thermodynamic properties of the aqueous solution of LiBr as well as the mass and energy balance of the system. The results indicate that combined with OAHT, the waste heat at 70 °C can be elevated to 125 °C and thereby produce steam at 120 °C in the absorber, which is able to drive a four-effect distiller to produce distilled water. For a single-effect and four-effect distiller, the coefficients of performance (COP) are approximately 1.02 while the performance ratios are 2.19 and 5.72, respectively. Therefore, the four-effect distillation system combined with an OAHT is more thermally effective and is an ideal option to process the waste water in oilfields. -- Highlights: • A new absorption vapor compression distillation was proposed in present research. • An open absorption heat transformer has a coupled thermally evaporator and absorber. • Distillation of waste water with high content of SiO 2 from heavy oil production. • The waste heat of 70 °C can be elevated up to 125 °C and generate steam of 120 °C. • The waste heat is able to drive four-effect distillation to produce distilled water

Application of newly developed heat resistant materials for USC boilers

International Nuclear Information System (INIS)

Sato, T.; Tamura, K.; Fukuda, Y.; Matsuda, J.

2004-01-01

This paper describes the research on the development and improvement of new high strength heat resistant steels such as SUPER304H (18Cr-9Ni-3Cu-Nb-N), NF709 (20Cr-25Ni-1.5Mo-Nb-Ti-N) and HR3C (25Cr-20Ni-Nb-N) as boiler tube, and NF616 (9Cr-0.5Mo-1.8W-Nb-V) and HCM12A (11Cr-0.4Mo-2W-Nb-V-Cu) as thick section pipe. The latest manufacturing techniques applied for these steels are introduced. In addition the high temperature strength of Alloy617 (52Ni-22Cr-13Co-9Mo-Ti-Al) that is one of the candidate materials for the next generation 700 □ USC boilers is described. (orig.)

Estimation of efficiency of the heat supply system based on a boiler house and a wind turbine in the northern environment

Science.gov (United States)

Bezhan, A. V.; Minin, V. A.

2017-03-01

This article describes a methodological approach to defining indoor air temperature in buildings heated by a power supply unit consisting of a boiler house and a wind-driven power plant (WDPP). We discuss a heating option for a residential building in the windy conditions of Murmansk city. We proved that, during the periods of strong wind, a WDPP can partially or fully satisfy the heat demand and sometimes even create a surplus of energy. During low wind weather, almost all loads are handled by the boiler house. We considered a possibility to accumulate the surplus energy obtained from a WDPP during strong wind by increasing the temperature in the whole building up to 25°C and further using the accumulated heat during the lowwind period when indoor air temperature may fall below 20°C. This allows saving organic fuel in the boiler house. We demonstrated how indoor air temperature in the building may change throughout the year when using the surplus energy from the WDPP due to thermal storage capacitance of the building. We also provided the results of study, showing favorable energy-related effects of using a WDPP along with the boiler house. It was determined that engaging a WDPP in fulfilling the diagram of heating loads promotes the decrease in the boiler house's contribution to heat supply by 30 to 50%, and using the surplus energy from the WDPP and thermal storage capacitance of the building allows reducing the contribution of the boiler house by 5-15% more in certain months.

The optimization of heat supply centralization on the basis of boiler-rooms

International Nuclear Information System (INIS)

Arshakian, D.

1992-01-01

In this article the problem of finding of the optimum of heat supply centralization of towns and insutrial districts on the basis of boiler-rooms, using organic and nuclear fuel in the natural-climatic conditions and town-building transitions of Armenia is considered. (orig.) [de

A novel direct-fired porous-medium boiler

Science.gov (United States)

Prasartkaew, Boonrit

2018-01-01

Nowadays, power and heat generation systems pay an important role in all economic sectors. These systems are mainly based on combustion reaction and operated under the second law of thermodynamics. A conventional boilers, a main component of heat and power generators, have thermal efficiency in the range of 70 to 85%, mainly owing to they have flue gas heat loss. This paper proposes a novel type of boiler, called a Direct-fired Porous-medium Boiler (DPB). Due to being operated without flue gas heat loss, its thermal efficiency cloud be approximately close to 100%. The steam produced from the proposed boiler; however, is not pure water steam. It is the composite gases of steam and combustion-product-gases. This paper aims at presenting the working concept and reporting the experimental results on the performance of the proposed boiler. The experiments of various operating parameters were performed and collected data were used for the performance analysis. The experimental results demonstrated that the proposed boiler can be operated as well as the conceptual design and then it is promising. It can be possibly further developed to be a high efficiency boiler by means of reducing or suppressing the surface heat loss with better insulator and/or refractory lined.

40 CFR 266.110 - Waiver of DRE trial burn for boilers.

Science.gov (United States)

2010-07-01

... 40 Protection of Environment 26 2010-07-01 2010-07-01 false Waiver of DRE trial burn for boilers... HAZARDOUS WASTE MANAGEMENT FACILITIES Hazardous Waste Burned in Boilers and Industrial Furnaces § 266.110 Waiver of DRE trial burn for boilers. Boilers that operate under the special requirements of this section...

Up-date on cyclone combustion and cyclone boilers

Energy Technology Data Exchange (ETDEWEB)

Carmo, Felipe Alfaia do; Nogueira, Manoel Fernandes Martins; Rocha, Rodrigo Carnera Castro da; Gazel, Hussein Felix; Martins, Diego Henrique dos Reis [Universidade Federal do Para (UFPA), Belem, PA (Brazil). Campus Universitario Jose da Silveira Netto], E-mails: mfmn@ufpa.br, mfmn@ufpa.br

2010-07-01

The boiler concept has been around for more than 70 years, and there are many types available. Boilers provide steam or hot water for industrial and commercial use. The Federal University of Para (UFPA) through the research group EBMA (Energy,Biomass and Environment) has been developing cyclonic furnace with a water wall, a boiler, aiming to use regional timbers (sawdust) and agro-industries residues as fuel to produce steam to be used in industrial processes as well as in power generation,. The use of cyclonic combustion for burning waste instead of burning in a fixed bed is mainly due to two factors efficiency improvement causing a more compact boiler and less risk of explosion, since their process does not generate an accumulation of volatile. Present state-of-art for commercial cyclone boilers has as set up a cyclone combustor with two combustion chambers, in fluid communication, where there ducts for supplying air and fuel directly into the first chamber and for forming a cyclonic flow pattern and a heat exchanger surrounding the second chamber for keeping low combustion temperature in both chambers. This paper shows the results of a literature review about design, construction and operation of cyclonic boilers using solid, liquid or gaseous fuel. This information has been used for the design of a cyclone boiler to be constructed at UFPA for research purposes and its basic concept is presented at the end of this article. (author)

On the design of residential condensing gas boilers

Energy Technology Data Exchange (ETDEWEB)

Naeslund, M.

1997-02-01

Two main topics are dealt with in this thesis. Firstly, the performance of condensing boilers with finned tube heat exchangers and premix burners is evaluated. Secondly, ways of avoiding condensate formation in the flue system are evaluated. In the first investigation, a transient heat transfer approach is used to predict performance of different boiler configurations connected to different heating systems. The smallest efficiency difference between heat loads and heating systems is obtained when the heat exchanger gives a small temperature difference between flue gases and return water, the heat transfer coefficient is low and the thermostat hysteresis is large. Taking into account heat exchanger size, the best boiler is one with higher heat transfer per unit area which only causes a small efficiency loss. The total heating cost at part load, including gas and electricity, has a maximum at the lowest simulated heat load. The heat supplied by the circulation heat pump is responsible for this. The second investigation evaluates methods of drying the flue gases. Reheating the flue gases in different ways and water removal in an adsorbent bed are evaluated. Reheating is tested in two specially designed boilers. The necessary reheating is calculated to approximately 100-150 deg C if an uninsulated masonry chimney is used. The tested boilers show that it is possible to design a proper boiler. The losses, stand-by and convective/radiative, must be kept at a minimum in order to obtain a high efficiency. 86 refs, 70 figs, 16 tabs

Dynamic behavior of tobacco waste in the coal-fired fluidized-bed boiler

Energy Technology Data Exchange (ETDEWEB)

Zhang, Kai; Chang, Jian; Chen, Honggang; Yang, Yongping [North China Electric Power Univ., Beijing (China). National Eng Lab for Biomass Power Generation Equipment; Yu, Bangting [China Univ. of Petroleum, Beijing (China). State Key Lab. of Heavy Oil Processing

2013-07-01

Circulating fluidized bed (CFB) technology is an advanced method for utilizing coal and other solid fuels in an environmentally acceptable manner. During the processing procedure in the nicotiana tabacum plants, lots of tobacco stem wastes are produced, which are normally being dumped to the landfill field. If this kind of waste can be used as a part of the fuel to be added into the coal in a CFB combustor, it will reduce the use of coal and then cut the net carbon emissions. To understand the complicated fluid dynamics of nicotiana tabacum wastes in the coal-fired CFB boiler, the mixing and segregation behavior of tobacco stalk are preliminary measured in a cylindrical fluidized bed. Obvious segregation behavior is found due to distinct differences in density and shape between tobacco stem and coal, which results in poor fluidization quality and bad combustion efficiency. To overcome this disadvantage, a jet with high gas velocity is introduced through the air distributor and a detailed experimental study is conducted in a fluidized bed made up of stem-sand mixture with different solid components at various jet velocities, which greatly improve the mixing performance of stem in the fluidized bed. The above findings are helpful for the technological upgrading of small- or middle-sized CFB boiler with adding tobacco stem into coal.

Biomass boiler still best choice

International Nuclear Information System (INIS)

Wallace, Paula

2014-01-01

Full text: The City of Mount Gambier upgraded its boiler in September after analysis showed that biomass was still the optimal energy option. The Mount Gambier Aquatic Centre was built by the local city council in the 1980s as an outdoor pool facility for the public. The complex has three pools — an Olympic-sized, toddler and a learner pool — for a total volume of 1.38ML (including balance tanks). The large pool is heated to 27-28°C, the smaller one 30-32°C. From the very beginning, the pool water was heated by a biomass boiler, and via two heat exchangers whose combined capacity is 520 kW. The original biomass boiler ran on fresh sawdust from a local timber mill. After thirty years of dedicated service the original boiler had become unreliable and difficult to operate. Replacement options were investigated and included a straight gas boiler, a combined solar hot water and gas option, and biomass boilers. The boiler only produces heat, not electricity. All options were subjected to a triple bottom line assessment, which included potential capital costs, operating costs, community and environmental benefits and costs. The project was also assessed using a tool developed by Mount Gambier City Council that considers the holistic benefits — the CHAT Tool, which stands for Comprehensive Holistic Assessment Tool. “Basically it is a survey that covers environmental, social, economic and governance factors,” the council's environmental sustainability officer, Aaron Izzard told WME. In relation to environmental considerations, the kinds of questions explored by the CHAT Tool included: Sustainable use of resources — objective is to reduce council's dependence on non-renewable resources; Greenhouse emissions — objective is to reduce council's contribution of GHG into the atmosphere; Air quality — objective is to improve local air quality. The conclusion of these analyses was that while a biomass boiler would have a higher capital cost than a straight gas

Circulating fluidized bed boilers design and operations

CERN Document Server

Basu, Prabir

1991-01-01

This book provides practicing engineers and students with insight into the design and operation of circulating fluidized bed (CFB) boilers. Through a combination of theoretical concepts and practical experience, this book gives the reader a basic understanding of the many aspects of this subject.Important environmental considerations, including solid waste disposal and predicted emissions, are addressed individually in separate chapters. This book places an emphasis on combustion, hydrodynamics, heat transfer, and material issues, and illustrates these concepts with numerous examples of pres

Advanced modelling and testing of a 13 MWth waste wood-fired grate boiler with recycled flue gas

DEFF Research Database (Denmark)

Rajh, Boštjan; Yin, Chungen; Samec, Niko

2016-01-01

as an innovative attempt to improve the boiler performance, a refined weighted-sum-of-grey-gases-model of greater accuracy is developed to better address the impacts of the elevated CO2 and H2O vapour concentrations on radiative heat transfer in the boiler. The impacts of full buoyancy on the turbulent flow...

46 CFR 61.05-10 - Boilers in service.

Science.gov (United States)

2010-10-01

... 46 Shipping 2 2010-10-01 2010-10-01 false Boilers in service. 61.05-10 Section 61.05-10 Shipping... INSPECTIONS Tests and Inspections of Boilers § 61.05-10 Boilers in service. (a) Each boiler, including superheater, reheater, economizer, auxiliary boiler, low-pressure heating boiler, and unfired steam boiler...

Open absorption heat pump for waste heat utilization in the forest industry. A study of technical and economic potential; Oeppen absorptionsvaermepump foer uppgradering av spillvaerme fraan skogsindustrin. Studie av teknisk och ekonomisk potential

Energy Technology Data Exchange (ETDEWEB)

Westermark, Mats; Vidlund, Anna

2006-02-15

Waste heat from the forest industry is mainly humid air or humid flue gases with somewhat too low dew point for direct use as district heating or for other qualified purposes. Upgrading of the temperature by heat pumps is thus often necessary for the full use of the waste heat. This study evaluates an open absorption heat, based on hygroscopic condensation. The hygroscopic condenser has the potential to replace mechanical heat pumps or conventional absorption heat pumps (based on lithium bromide) for the upgrading of heat from humid gases. The goal for the project is to evaluate technology and potential for an open absorption heat pump for heat recovery from humid gases in the forest industry. In an open heat pump the humid gas is brought in direct contact with the hygroscopic liquid (whereas a conventional heat pump uses an intermediate circuit with evaporation of water in the evaporator). The direct contact makes it possible to recover the heat at a higher temperature than the dew point of the humid gas without the use of evaporator. The target group for the study is the forest industry and its suppliers of technology and knowledge. The study has been carried out in cooperation with representatives from the forest industry and from suppliers of equipment. The study shows that the forest industry has good potential to upgrade waste heat from humid air to district heating. The waste heat can be extracted from various humid gases such as exit air from paper machines, wood driers, green liquid quenchers and flue gases from soda boilers, mesa kilns, bark-fired boilers and gas engines. Hygroscopic condensation is considered to give economic and environmental advantages compared to conventional absorption heat pumps due to much less consumption of driving heat. An interesting special case is the regeneration of the hygroscopic medium by direct contact with hot flue gases and for this application a patent application has been filed. Upgrading of waste heat to process

Guide to Combined Heat and Power Systems for Boiler Owners and Operators

Energy Technology Data Exchange (ETDEWEB)

Oland, CB

2004-08-19

Combined heat and power (CHP) or cogeneration is the sequential production of two forms of useful energy from a single fuel source. In most CHP applications, chemical energy in fuel is converted to both mechanical and thermal energy. The mechanical energy is generally used to generate electricity, while the thermal energy or heat is used to produce steam, hot water, or hot air. Depending on the application, CHP is referred to by various names including Building Cooling, Heating, and Power (BCHP); Cooling, Heating, and Power for Buildings (CHPB); Combined Cooling, Heating, and Power (CCHP); Integrated Energy Systems (IES), or Distributed Energy Resources (DER). The principal technical advantage of a CHP system is its ability to extract more useful energy from fuel compared to traditional energy systems such as conventional power plants that only generate electricity and industrial boiler systems that only produce steam or hot water for process applications. By using fuel energy for both power and heat production, CHP systems can be very energy efficient and have the potential to produce electricity below the price charged by the local power provider. Another important incentive for applying cogeneration technology is to reduce or eliminate dependency on the electrical grid. For some industrial processes, the consequences of losing power for even a short period of time are unacceptable. The primary objective of the guide is to present information needed to evaluate the viability of cogeneration for new or existing industrial, commercial, and institutional (ICI) boiler installations and to make informed CHP equipment selection decisions. Information presented is meant to help boiler owners and operators understand the potential benefits derived from implementing a CHP project and recognize opportunities for successful application of cogeneration technology. Topics covered in the guide follow: (1) an overview of cogeneration technology with discussions about benefits

Boiling process modelling peculiarities analysis of the vacuum boiler

Science.gov (United States)

Slobodina, E. N.; Mikhailov, A. G.

2017-06-01

The analysis of the low and medium powered boiler equipment development was carried out, boiler units possible development directions with the purpose of energy efficiency improvement were identified. Engineering studies for the vacuum boilers applying are represented. Vacuum boiler heat-exchange processes where boiling water is the working body are considered. Heat-exchange intensification method under boiling at the maximum heat- transfer coefficient is examined. As a result of the conducted calculation studies, heat-transfer coefficients variation curves depending on the pressure, calculated through the analytical and numerical methodologies were obtained. The conclusion about the possibility of numerical computing method application through RPI ANSYS CFX for the boiling process description in boiler vacuum volume was given.

Increasing the efficiency of the condensing boiler

Science.gov (United States)

Zaytsev, ON; Lapina, EA

2017-11-01

Analysis of existing designs of boilers with low power consumption showed that the low efficiency of the latter is due to the fact that they work in most cases when the heating period in the power range is significantly less than the nominal power. At the same time, condensing boilers do not work in the most optimal mode (in condensing mode) in the central part of Russia, a significant part of their total operating time during the heating season. This is due to existing methods of equipment selection and joint operation with heating systems with quantitative control of the coolant. It was also revealed that for the efficient operation of the heating system, it is necessary to reduce the inertia of the heat generating equipment. Theoretical patterns of thermal processes in the furnace during combustion gas at different radiating surfaces location schemes considering the influence of the very furnace configuration, characterized in that to reduce the work condensing boiler in conventional gas boiler operation is necessary to maintain a higher temperature in the furnace (in the part where spiral heat exchangers are disposed), which is possible when redistributing heat flow - increase the proportion of radiant heat from the secondary burner emitter allow Perey For the operation of the condensing boiler in the design (condensation) mode practically the entire heating period.

`Green heat` in a UK city

Energy Technology Data Exchange (ETDEWEB)

Anon.

1997-06-01

This brief article describes the Sheffield `green heat` scheme which utilises heat from a local waste incinerator to operate an independent district heating scheme within Sheffield city centre. Standby and peak overload heat generation capacity is provided by four boiler plants ensuring integrity of supply. The benefits of the scheme and future developments are outlined. (UK)

A rule-based industrial boiler selection system

NARCIS (Netherlands)

Tan, C.F.; Khalil, S.N.; Karjanto, J.; Tee, B.T.; Wahidin, L.S.; Chen, W.; Rauterberg, G.W.M.; Sivarao, S.; Lim, T.L.

2015-01-01

Boiler is a device used for generating the steam for power generation, process use or heating, and hot water for heating purposes. Steam boiler consists of the containing vessel and convection heating surfaces only, whereas a steam generator covers the whole unit, encompassing water wall tubes,

Solved and unsolved problems in boiler systems. Learning from accidents

International Nuclear Information System (INIS)

Ozawa, Mamoru

2000-01-01

This paper begins with a brief review on the similarity law of conventional fossil-fuel-fired boilers. The concept is based on the fact that the heat release due to combustion in the furnace is restricted by the furnace volume but the heat absorption is restricted by the heat transfer surface area. This means that a small-capacity boiler has relatively high specific furnace heat release rate, about 10 MW/m 3 , and on the contrary a large-capacity boiler has lower value. The surface-heat-flux limit is mainly dominated by the CHF inside the water-wall tubes of the boiler furnace, about 350 kW/m 2 . This heat-flux limit is almost the same order independently on the capacity of boilers. For the safety of water-walls, it is essential to retain suitable water circulation, i.e. circulation ratio and velocity of water. This principle is a common knowledge of boiler designer, but actual situation is not the case. Newly designed boilers often suffer from similar accidents, especially burnout due to circulation problems. This paper demonstrates recent accidents encountered in practical boilers, and raises problems of rather classical but important two-phase flow and heat transfer. (author)

Flare Temperature and Nitrogen Oxide Emission Reduction and Heat Transfer in the TGMP-314I Steam Boiler Firebox

Energy Technology Data Exchange (ETDEWEB)

Makarov, A. N., E-mail: tgtu-kafedra-ese@mail.ru [Tver’ State Technical University (Russian Federation)

2016-07-15

Asolution is given to the problem of heat transfer in the firebox of a steam boiler, taking account of the radiation from all quadrillions of atoms constituting the flare. An innovative firebox for a steam boiler is proposed: the lower part of the firebox is a rectangular parallelepiped and the upper part a four-sided pyramid. The calculations show that in the proposed firebox the nonuniformity of the heat-flux distribution is diminished along the height and perimeter of the walls and nitrogen oxide emissions are reduced.

HR boiler

Energy Technology Data Exchange (ETDEWEB)

1982-08-01

A number of manufacturers of central heating boilers in the Netherlands have produced high-efficiency boilers, all carrying the GIVEG-HR seal of approval (GIVEG is the manufacturers' association in the Netherlands, and HR stands for 'hoog rendement': high efficiency). Efficiences were considerably improved by reducing flue, idling and radiation losses. Control and safety, discharges of flue gases and condensate need special attention. Whether installation of a GIVEG-HR boiler is profitable in view of the cost/profit ratio, will have to be determined from case to case. N.V. Nederlandse Gasunie felt it was time to present the facts so far in a way specially aimed at the construction industry. This special edition of 'Gas and Architecture' answers a number of questions which the architect or consultant engineer might have in particular before advising on the installation of the new boiler in houses and other buildings in the interests of energy saving. A technical description of the HR boiler covers the backgrounds of its development and considers the role of the Netherlands government as regards to the introduction of the boiler.

Real-time monitoring energy efficiency and performance degradation of condensing boilers

International Nuclear Information System (INIS)

Baldi, Simone; Quang, Thuan Le; Holub, Ondrej; Endel, Petr

2017-01-01

Highlights: • Fully-fledged set of fault detection and diagnosis tools for condensing boilers. • Detection of boiler performance degradation in condensing and noncondensing mode. • Virtual sensing for estimation of water mass flow rate. • Optimal Kalman detection of actuator and sensor faults. • Structural properties for detection and isolation of faults. - Abstract: Condensing boilers achieve higher efficiency than traditional boilers by using waste heat in flue gases to preheat cold return water entering the boiler. Water vapor produced during combustion is condensed into liquid form, thus recovering its latent heat of vaporization, leading to around 10–12% increased efficiency. Many countries have encouraged the use of condensing boilers with financial incentives. It is thus important to develop software tools to assess the correct functioning of the boiler and eventually detect problems. Current monitoring tools are based on boiler static maps and on large sets of historical data, and are unable to assess timely loss of performance due to degradation of the efficiency curve or water leakages. This work develops a set of fault detection and diagnosis tools for dynamic energy efficiency monitoring and assessment in condensing boilers, i.e. performance degradation and faults can be detected using real-time measurements: this real-time feature is particularly relevant because of the limited amount of data that can be stored by state-of-the-art building energy management systems. The monitoring tools are organized as follows: a bimodal parameter estimator to detect deviations of the efficiency of the boiler from nominal values in both condensing and noncondensing mode; a virtual sensor for the estimation of the water mass flow rate; filters to detect actuator and sensor faults, possibly due to control and sensing problems. Most importantly, structural properties for detection and isolation of actuators and sensing faults are given: these properties are

Airflow mixing augmentation device for hot-air heating systems in modular boilers

Directory of Open Access Journals (Sweden)

Kurilenko Nikolay I.

2017-01-01

Full Text Available The article demonstrates the results of the theoretical research devoted to the study of air flow interaction in hot-air heating systems of automatic modular boilers involving the use of fan heaters. The work quotes the results of mathematic simulation of various density air flows that are vertical to each other.

Towards a generic, reliable CFD modelling methodology for waste-fired grate boilers

DEFF Research Database (Denmark)

Rajh, Boštjan; Yin, Chungen; Samec, Niko

of the increased CO2 and H2O vapour concentrations on radiative heat transfer in the boiler. The impacts of full buoyancy on turbulence are also investigated. As a validation effort, the temperature profiles at different ports inside the furnace are measured and the experimental values are compared with the CFD...

Jet operated heat pump

International Nuclear Information System (INIS)

Collard, T.H.

1982-01-01

A jet pump system is shown that utilizes waste heat to provide heating and/or cooling. Waste heat diverted through a boiler causes a refrigerant to evaporate and expand for supersonic discharge through a nozzle thereby creating a vacuum in an evaporator coil. The vacuum draws the refrigerant in a gaseous state into a condensing section of a jet pump along with refrigerant from a reservoir in a subcooled liquid form. This causes condensation of the gas in a condensation section of the jet pump, while moving at constant velocity. The change in momentum of the fluid overcomes the system high side pressure. Some of the condensate is cooled by a subcooler. Refrigerant in a subcooled liquid state from the subcooler is fed back into the evaporator and the condensing section with an adequate supply being insured by the reservoir. The motive portion of the condensate is returned to the boiler sans subcooling. By proper valving start-up is insured, as well as the ability to switch from heating to cooling

Research report for fiscal 1998. Basic research for promoting joint implementation, etc. (master plan for changing district heating boilers, Nizhniy Novgorod province); 1998 nendo chosa hokokusho. Nizhniy Novgorod shu chiiki danboyo boiler tenkan master plan

Energy Technology Data Exchange (ETDEWEB)

NONE

1999-03-01

The above-named plan aims to reduce greenhouse gas emissions and enhance energy efficiency. The above-named Russian system for supplying heat and hot water is operated by the 51 local governments in the province, with boiler houses sited at 4047 locations. Almost all of them are approximately 30 years old, low in thermal efficiency because of their obsolete design and structure, costly because of their old parts and components wanting repair, and higher in fuel cost than those fired by natural gas. It is indispensable to replace the existing boilers with natural gas-fired boilers, and it is estimated that there are 4511 boilers that require such replacement. When the heat supply business operated by the local governments is modernized, the CO2 gas emission will be reduced by approximately 2.675-million tons/year. As for energy efficiency, it is found that replacement by heavy oil-fired boilers is the highest in terms of the effect of investment. (NEDO)

Bottom ash from fluidising bed boilers as filler material in district heating pipe culverts. Chemical and geotechnical characterisation; Pannsand som kringfyllnadsmaterial foer fjaerrvaermeroergravar. Kemisk och geoteknisk karaktaerisering av fluidbaeddsand

Energy Technology Data Exchange (ETDEWEB)

Pettersson, Roger; Rogbeck, Jan; Suer, Pascal

2004-01-01

Bottom ashes from fluid bed boilers have been characterised, both geotechnically and chemically, in order to investigate the possibility to use them as filler material in district heating pipe culverts. Bottom ashes from both biofuel boilers and waste boilers are represented in this project. The companies which ashes have been characterised are Sundsvall Energi AB, Sydkraft OestVaerme AB, Sydkraft MaelarVaerme AB, Eskilstuna Miljoe och Energi, Stora Enso Fors, Soederenergi and Fortum Vaerme. A total of ten ashes have been analysed where three ashes originates from Sundsvall Energi AB, two from Sydkraft OestVaerme AB and one from the each of the remaining companies. The chemical analyses have been performed both on fresh ashes and on ashes aged for three months. The geotechnical analyses performed are grain size distribution, packing abilities and permeability. Chemical analyses performed are total content, available content, leaching tests (leaching both by shaking method and column procedure) and organic analyses (PAH, EOX, TOC, dioxin and fenol). The geotechnical analyses show that the ashes fulfils the demands that are put on the filler material used in district heating pipe culverts. When using the ashes in applications, light compaction should be performed due to the risk of crushing the material which may cause an increased amount of fine material. The leachability of fine material is larger than for coarse material. The ashes are relatively insensitive to precipitation. Bio fuel based bottom ashes have a lower content of environmental affecting substances than waste fuel based ashes. This is also shown in the leaching analyses. The leaching water from fresh ashes contains a higher concentration of leachable components than aged ashes. When aged the pH in the ashes decreases due to carbon uptake and hydration and this makes metals as Pb, Cu, Cr and Zn less mobile. On the other hand, an increase in leachability of Sb, Mo and SO{sub 4} is shown when the ashes

High temperature corrosion in a biomass-fired power boiler : Reducing furnace wall corrosion in a waste wood-fired power plant with advanced steam data

OpenAIRE

Alipour, Yousef

2013-01-01

The use of waste (or recycled) wood as a fuel in heat and power stations is becoming more widespread in Sweden (and Europe), because it is CO2 neutral with a lower cost than forest fuel. However, it is a heterogeneous fuel with a high amount of chlorine, alkali and heavy metals which causes more corrosion than fossil fuels or forest fuel. A part of the boiler which is subjected to a high corrosion risk is the furnace wall (or waterwall) which is formed of tubes welded together. Waterwalls are...

Industrial waste heat utilization for low temperature district heating

International Nuclear Information System (INIS)

Fang, Hao; Xia, Jianjun; Zhu, Kan; Su, Yingbo; Jiang, Yi

2013-01-01

Large quantities of low grade waste heat are discharged into the environment, mostly via water evaporation, during industrial processes. Putting this industrial waste heat to productive use can reduce fossil fuel usage as well as CO 2 emissions and water dissipation. The purpose of this paper is to propose a holistic approach to the integrated and efficient utilization of low-grade industrial waste heat. Recovering industrial waste heat for use in district heating (DH) can increase the efficiency of the industrial sector and the DH system, in a cost-efficient way defined by the index of investment vs. carbon reduction (ICR). Furthermore, low temperature DH network greatly benefits the recovery rate of industrial waste heat. Based on data analysis and in-situ investigations, this paper discusses the potential for the implementation of such an approach in northern China, where conventional heat sources for DH are insufficient. The universal design approach to industrial-waste-heat based DH is proposed. Through a demonstration project, this approach is introduced in detail. This study finds three advantages to this approach: (1) improvement of the thermal energy efficiency of industrial factories; (2) more cost-efficient than the traditional heating mode; and (3) CO 2 and pollutant emission reduction as well as water conservation. -- Highlights: •We review situation of industrial waste heat recovery with a global perspective. •We present a way to analyze the potential to utilize industrial waste heat for DH. •Northern China has huge potential for using low-grade industrial waste heat for DH. •A demonstration project is introduced using the universal approach we propose. •It proves huge benefits for factories, heat-supply companies and the society

Feasibility study - Lowered bed temperature in Fluidised Bed boilers for waste; Foerstudie - Saenkt baeddtemperatur i FB-pannor foer avfallsfoerbraenning

Energy Technology Data Exchange (ETDEWEB)

Niklasson, Fredrik

2009-01-15

Waste incineration generally serves two purposes; 1) dispose of waste and 2) generation of heat and power. In the process of power production from waste fuels, the steam temperatures in super heaters are generally limited by the severe fouling and corrosion that occurs at elevated material temperatures, caused by high concentrations of alkali metals and chloride in the flue gas and fly ash. The overall aim of a continuation of present project is to determine if a reduced temperature of the bed zone in a fluidized bed waste incinerator reduces the amount of alkali chlorides in the flue gas. If so, a reduced bed temperature might enable increased steam temperature in super heaters, or, at unchanged steam temperature, improve the lifespan of the super heaters. The results from the project are of interest for plant owners wishing to improve performance of existing plants. The results may also be used to modify the design of future plants by boiler manufacturers. The aim of present pre-study was to determine how far the bed temperature can be reduced in a waste fired fluidized bed boiler in Boraas while maintaining a stable operation with sufficient combustion temperature in the freeboard to fulfil the directives of waste incineration. A continuation of the project will be based on the results from present study. The work is based on experiments at the test boiler. During the present study, no other measurements were performed apart from some sampling of bed material and ashes at different modes of operation. The experiments show that it is possible to alter the air and recycled flue gas in such a manner that the bed temperature is reduced from about 870 deg C to 700 deg C at 100% load and normal fuel mixture, while fulfilling the directive of 850 deg C at 2 seconds. Within normal variations of the fuel properties, however, the bed temperature increases to somewhat above 700 deg C if the fuel turns dry, while it falls below 650 deg C when the fuel turns wet. With

Research into properties of dust from domestic central heating boiler fired with coal and solid biofuels

Directory of Open Access Journals (Sweden)

Konieczyński Jan

2017-06-01

Full Text Available The aim of this research was to assess the content and composition of the pollutants emitted by domestic central heating boilers equipped with an automatic underfeed fuel delivery system for the combustion chamber. The comparative research was conducted. It concerned fuel properties, flue gas parameters, contents of dust (fl y ash and gaseous substances polluting the air in the flue gases emitted from a domestic CH boiler burning bituminous coal, pellets from coniferous wood, cereal straw, miscanthus, and sunflower husks, coniferous tree bark, and oats and barley grain. The emission factors for dust and gaseous air pollutants were established as they are helpful to assess the contribution of such boilers in the atmospheric air pollution. When assessing the researched boiler, it was found out that despite the development in design and construction, flue gases contained fly ash with a significant EC content, which affected the air quality.

Heat Recovery From Tail Gas Incineration To Generate Power

Energy Technology Data Exchange (ETDEWEB)

Tawfik, Tarek

2010-09-15

Many industrial processes result in tail gas wastes that must be flared or incinerated to abide with environmental guidelines. Tail gas incineration occurs in several chemical processes resulting in high-temperature exhaust gas that simply go to the stack, thus wasting all that valuable heat! This paper discusses useful heat recovery and electric power generation utilizing available heat in exhaust gas from tail gas incinerators. This heat will be recovered in a waste-heat recovery boiler that will produce superheated steam to expand in a steam turbine to generate power. A detailed cost estimate is presented.

Waste energy boosts tomato industry at distillery

Energy Technology Data Exchange (ETDEWEB)

McColl, J

1989-04-01

A trial project aimed at using waste hot water from the cooling process at a Scottish whisky distillery to heat a glasshouse for tomato production is described. Later developments have involved the installation of a waste heat boiler to make use of the heat from the still burner flue gases. Steam from the boiler is used within the distillery and to supplement the glasshouse system. The payback within the distillery industry has been excellent, but tomato production, though continuing, was adversely affected by severe cutbacks in distillery production in the early eighties. Recently further significant savings have been made in the distillery industry by the installation of a regenerative burner in one of the stills and thermo-compressors in the cooling tower condensers to produce low pressure steam which can be fed back into the system. (U.K.).

Technical-and-Economic Efficiency of Draft Enriched with Oxygen in Small-Capacity Heating Boilers

Directory of Open Access Journals (Sweden)

P. Ratnikov

2013-01-01

Full Text Available Data on complex experimental and theoretical investigations pertaining to efficiency of oxygen-enriched draft in the small-capacity heating boilers as exemplified by the plant HEIZA (HW-S-10/K have been presented in the paper. The paper provides a calculation model of heating processes in heat generator burner (as exemplified by HEIZA plant. Simulation of heating processes in the operational zone has been executed in paper. The experimental data have proved model adequacy. The calculation scheme of the plant will be used in future for determination of power and ecological efficiency of draft enrichment with oxygen.

An experimental investigation to evaluate the heating value of palm oil waste by calorimetry. Paper no. IGEC-1-040

International Nuclear Information System (INIS)

Supeni, E.E.; Megat Mohd, M.H.; Mohd Sapuan, S.; Nor Maria, A.; Ismail, M.Y.; Thoguluva, R.V.; Chuah, T.G.

2005-01-01

A palm oil mill produces palm oil and kernel palm oil as main products and biomass residue (fiber and shell). This excess biomass residue can be used as fuel in boilers to meet energy and process heat demand in the industries. Quality of the palm oil waste (POW) is characterized by low fixed carbon and relatively high moisture content which may affect the heating value (HV). By applying the principle of calorimetry, a bomb calorimeter is utilized to evaluate the heating value of POW. From the experimental results, it is found that higher heating value (HHV) varies with the moisture content (MC) and it is observed as a function of MC. (author)

Optimization of waste heat utilization in cold end system of thermal power station based on neural network algorithm

Science.gov (United States)

Du, Zenghui

2018-04-01

At present, the flue gas waste heat utilization projects of coal-fired boilers are often limited by low temperature corrosion problems and conventional PID control. The flue gas temperature cannot be reduced to the best efficiency temperature of wet desulphurization, resulting in the failure of heat recovery to be the maximum. Therefore, this paper analyzes, researches and solves the remaining problems of the cold end system of thermal power station, so as to provide solutions and theoretical support for energy saving and emission reduction and upgrading and the improvement of the comprehensive efficiency of the units.

Ecological boiler modernization, feasible energy solutions

International Nuclear Information System (INIS)

Krcek, F.; Matev, M.; Sykora, J.; Chladek, J.

2005-01-01

Alstom Power, s.r.o., ALSTOM GROUP in Brno, Czech Republic is a successor of PBS (First Brno Machine Works). PBS was a well-known company in Bulgaria - mainly as Heating Power Plant (HPP) and Industrial Plant supplier of boilers, industrial steam turbines, milling systems, heat exchangers Btc. PBS has been privatised in two stages starting at1993 year. Alstom recently deals with boiler and heat exchanger products. Industrial turbine but has been sold to Siemens in 2004

Characterization of industrial process waste heat and input heat streams

Energy Technology Data Exchange (ETDEWEB)

Wilfert, G.L.; Huber, H.B.; Dodge, R.E.; Garrett-Price, B.A.; Fassbender, L.L.; Griffin, E.A.; Brown, D.R.; Moore, N.L.

1984-05-01

The nature and extent of industrial waste heat associated with the manufacturing sector of the US economy are identified. Industry energy information is reviewed and the energy content in waste heat streams emanating from 108 energy-intensive industrial processes is estimated. Generic types of process equipment are identified and the energy content in gaseous, liquid, and steam waste streams emanating from this equipment is evaluated. Matchups between the energy content of waste heat streams and candidate uses are identified. The resultant matrix identifies 256 source/sink (waste heat/candidate input heat) temperature combinations. (MHR)

Multi-objective Optimization of Coal-fired Boiler Combustion Based on NSGA-II

OpenAIRE

Tingfang Yu; Hongzhen Zhu; Chunhua Peng

2013-01-01

NOx emission characteristics and overall heat loss model for a 300MW coal-fired boiler were established by Back Propagation (BP) neural network, by which the the functional relationship between outputs (NOx emissions & overall heat loss of the boiler) and inputs (operational parameters of the boiler) of a coal-fired boiler can be predicted. A number of field test data from a full-scale operating 300MWe boiler were used to train and verify the BP model. The NOx emissions & heat loss pr...

Technical and environmental performance of 10 kW understocker boiler during combustion of biomass and conventional fuels

Science.gov (United States)

Junga, Robert; Wzorek, Małgorzata; Kaszubska, Mirosława

2017-10-01

This paper treats about the impact fuels from biomass wastes and coal combustion on a small boiler operation and the emission of pollutants in this process. Tests were performed in laboratory conditions on a water boiler with retort furnace and the capacity of 10 kW. Fuels from sewage sludge and agriculture wastes (PBZ fuel) and a blend of coal with laying hens mature (CLHM) were taken into account. The results in emission changes of NOx, CO2, CO and SO2 and operating parameters of the tested boiler during combustion were investigated. The obtained results were compared with corresponding results of flame coal (GFC). Combustion of the PBZ fuel turned out to be a stable process in the tested boiler but the thermal output has decreased in about 30% compared to coal combustion, while CO and NOx emission has increased. Similar effect was observed when 15% of the poultry litter was added to the coal. In this case thermal output has also decreased (in about 20%) and increase of CO and NOx emission was observed. As a conclusion, it can be stated that more effective control system with an adaptive air regulation and a modified heat exchanger could be useful in order to achieve the nominal power of the tested boiler.

Technical and environmental performance of 10 kW understocker boiler during combustion of biomass and conventional fuels

Directory of Open Access Journals (Sweden)

Junga Robert

2017-01-01

Full Text Available This paper treats about the impact fuels from biomass wastes and coal combustion on a small boiler operation and the emission of pollutants in this process. Tests were performed in laboratory conditions on a water boiler with retort furnace and the capacity of 10 kW. Fuels from sewage sludge and agriculture wastes (PBZ fuel and a blend of coal with laying hens mature (CLHM were taken into account. The results in emission changes of NOx, CO2, CO and SO2 and operating parameters of the tested boiler during combustion were investigated. The obtained results were compared with corresponding results of flame coal (GFC. Combustion of the PBZ fuel turned out to be a stable process in the tested boiler but the thermal output has decreased in about 30% compared to coal combustion, while CO and NOx emission has increased. Similar effect was observed when 15% of the poultry litter was added to the coal. In this case thermal output has also decreased (in about 20% and increase of CO and NOx emission was observed. As a conclusion, it can be stated that more effective control system with an adaptive air regulation and a modified heat exchanger could be useful in order to achieve the nominal power of the tested boiler.

Expert Meeting: Optimized Heating Systems Using Condensing Boilers and Baseboard Convectors

Energy Technology Data Exchange (ETDEWEB)

Arena, L.

2013-01-01

On August 11, 2011, in Denver, CO, a Building America Expert Meeting was held in conjunction with the Building America Residential Energy Efficiency Technical Update Meeting, to review and discuss results and future plans for research to improve the performance of hydronic heating systems using condensing boilers and baseboard convectors. A meeting objective was to provide an opportunity for other Building America teams and industry experts to provide feedback and specific suggestions for the planned research.

DBSSP - A computer program for simulation of controlled circulation boiler and natural circulation boiler start up behavior

International Nuclear Information System (INIS)

Li Bin; Chen Tingkuan; Yang Dong

2005-01-01

In this paper, a computer program, Drum Boiler Start-up Simulation Program (DBSSP), is developed for simulating the start up behavior of controlled circulation and natural circulation boilers. The mathematical model developed here is based on the first principles of mass, energy and momentum conservations. In the boiler model, heat transfer in the waterwall, the superheater, the reheater and the economizer is simulated by the distributing parameter method, while heat transfer in the drum and the downcomer is simulated by lumped parameter analysis. The program can provide detailed flow and thermodynamic characteristics of the boiler components. The development of this program is based only on design data, so it can be used for any subcritical, controlled or natural circulation boiler. The simulation results were compared with experimental measurements, and good agreements between them were found. This program is expected to be useful for predicting the characteristics and the performance of controlled circulation and natural circulation boilers during the start up process. It also can be used to optimize a start up system for minimum start up time

Characterising boiler ash from a circulating fluidised bed municipal solid waste incinerator and distribution of PCDD/F and PCB.

Science.gov (United States)

Zhang, Mengmei; Buekens, Alfons; Li, Xiaodong

2018-05-31

In this study, ash samples were collected from five locations situated in the boiler of a circulating fluidised bed municipal solid waste incinerator (high- and low-temperature superheater, evaporator tubes and upper and lower economiser). These samples represent a huge range of flue gas temperatures and were characterised for their particle size distribution, surface characteristics, elemental composition, chemical forms of carbon and chlorine and distribution of polychlorinated dibenzo-p-dioxins (PCDD), dibenzofurans (PCDF) and biphenyls (PCB). Enrichment of chlorine, one of the main elements of organochlorinated pollutants, and copper, zinc and lead, major catalytic metals for dioxin-like compounds, was observed in lower-temperature ash deposits. The speciation of carbon and chlorine on ash surfaces was established, showing a positive correlation between organic chlorine and oxygen-containing carbon functional groups. The load of PCDD/F and PCB (especially dioxin-like PCB) tends to rise rapidly with falling temperature of flue gas, reaching their highest value in economiser ashes. The formation of PCDD/F congeners through the chlorophenol precursor route apparently was enhanced downstream the boiler. Principal component analysis (PCA) was applied to study the links between the ash characteristics and distribution of chloro-aromatics. The primary purpose of this study is improving the understanding of any links between the characteristics of ash from waste heat systems and its potential to form PCDD/F and PCB. The question is raised whether further characterisation of fly ash may assist to establish a diagnosis of poor plant operation, inclusive the generation, destruction and eventual emission of persistent organic pollutants (POPs).

The load structure of electro boilers

International Nuclear Information System (INIS)

Feilberg, N.; Livik, K.

1995-01-01

Load measurements have been performed on 24 electro boilers with a time resolution of one hour throughout a period of one year. The boilers are used for space heating and heating of tap water in office buildings, shopping centres and apartment buildings. All boilers have tariffs with disconnection agreements. This report presents load analyses of the measurements from each boiler, and typical load profiles are calculated and presented. It also analyses how boilers are used in relation to the outdoor temperature and the power price on the spot market. All the measurements are performed in Bergen, Norway, in the period August 1993 - August 1994. Typical load profiles are shown, both annual and daily, as well as specific load parameters in addition to key figures used in calculating the total power load on the distribution network. The climate impact on energy and power load is evaluated. The report also shows examples of how the results may be applied in various special fields. 8 figs., 9 tabs

Thermal Spray Coatings for High-Temperature Corrosion Protection in Biomass Co-Fired Boilers

Science.gov (United States)

Oksa, M.; Metsäjoki, J.; Kärki, J.

2015-01-01

There are over 1000 biomass boilers and about 500 plants using waste as fuel in Europe, and the numbers are increasing. Many of them encounter serious problems with high-temperature corrosion due to detrimental elements such as chlorides, alkali metals, and heavy metals. By HVOF spraying, it is possible to produce very dense and well-adhered coatings, which can be applied for corrosion protection of heat exchanger surfaces in biomass and waste-to-energy power plant boilers. Four HVOF coatings and one arc sprayed coating were exposed to actual biomass co-fired boiler conditions in superheater area with a probe measurement installation for 5900 h at 550 and 750 °C. The coating materials were Ni-Cr, IN625, Fe-Cr-W-Nb-Mo, and Ni-Cr-Ti. CJS and DJ Hybrid spray guns were used for HVOF spraying to compare the corrosion resistance of Ni-Cr coating structures. Reference materials were ferritic steel T92 and nickel super alloy A263. The circulating fluidized bed boiler burnt a mixture of wood, peat and coal. The coatings showed excellent corrosion resistance at 550 °C compared to the ferritic steel. At higher temperature, NiCr sprayed with CJS had the best corrosion resistance. IN625 was consumed almost completely during the exposure at 750 °C.

Coupled simulation of a system for the utilization of exhaust heat and cooling of the interior of commercial vehicles; Gekoppelte Simulation eines Abgaswaermenutzungs- und Fahrzeugkuehlsystems im Nutzfahrzeug

Energy Technology Data Exchange (ETDEWEB)

Ambros, Peter; Fezer, Axel; Kapitel, Julian [TheSys GmbH, Kirchentellinsfurt (Germany)

2012-11-01

Based on a simulation software called GT-Suite by Gamma Technology, a one-dimensional model of a waste-heat recovery system with utility vehicle boundary conditions was developed. Using this model, it is possible to simulate stationary operating points of this type WHR. A Clausius-Rankine cycle is used in the power-heat cogeneration. The Clausius-Rankine cycle is linked to the exhaust system by two boilers. The first boiler is installed in the main exhaust steam, the second boiler is implemented in the exhaust gas recirculation. Besides the waste-heat recovery system, the integrated cooling system of the vehicle is also modeled. (orig.)

Waste Heat to Power Market Assessment

Energy Technology Data Exchange (ETDEWEB)

Elson, Amelia [ICF International, Fairfax, VA (United States); Tidball, Rick [ICF International, Fairfax, VA (United States); Hampson, Anne [ICF International, Fairfax, VA (United States)

2015-03-01

Waste heat to power (WHP) is the process of capturing heat discarded by an existing process and using that heat to generate electricity. In the industrial sector, waste heat streams are generated by kilns, furnaces, ovens, turbines, engines, and other equipment. In addition to processes at industrial plants, waste heat streams suitable for WHP are generated at field locations, including landfills, compressor stations, and mining sites. Waste heat streams are also produced in the residential and commercial sectors, but compared to industrial sites these waste heat streams typically have lower temperatures and much lower volumetric flow rates. The economic feasibility for WHP declines as the temperature and flow rate decline, and most WHP technologies are therefore applied in industrial markets where waste heat stream characteristics are more favorable. This report provides an assessment of the potential market for WHP in the industrial sector in the United States.

46 CFR 63.25-1 - Small automatic auxiliary boilers.

Science.gov (United States)

2010-10-01

... 46 Shipping 2 2010-10-01 2010-10-01 false Small automatic auxiliary boilers. 63.25-1 Section 63.25... AUXILIARY BOILERS Requirements for Specific Types of Automatic Auxiliary Boilers § 63.25-1 Small automatic auxiliary boilers. Small automatic auxiliary boilers defined as having heat-input ratings of 400,000 Btu/hr...

The power consumption of mural central heating boilers; La consommation electrique des chaudieres murales

Energy Technology Data Exchange (ETDEWEB)

Anon.

1997-10-01

Two huge campaigns of measurements in the residential sector have revealed the unsuspected level of power consumption of heating and ventilation auxiliaries. It is important to know these levels in order to reduce them as they can significantly increase the energy bill of the lodging. This paper analyzes the case of mural central heating boilers with their auxiliaries: circulating pump of the heating loop and of the sanitary hot water production, ventilation systems, impact of the type of control system used (programmable clock, thermostat or none), annual and seasonal power consumption and the different solutions to reduce these over-consumptions. (J.S.)

40 CFR 270.22 - Specific part B information requirements for boilers and industrial furnaces burning hazardous...

Science.gov (United States)

2010-07-01

... requirements for boilers and industrial furnaces burning hazardous waste. 270.22 Section 270.22 Protection of... requirements for boilers and industrial furnaces burning hazardous waste. When an owner or operator of a cement kiln, lightweight aggregate kiln, solid fuel boiler, liquid fuel boiler, or hydrochloric acid...

Low grade waste heat recovery using heat pumps and power cycles

International Nuclear Information System (INIS)

Bor, D.M. van de; Infante Ferreira, C.A.; Kiss, Anton A.

2015-01-01

Thermal energy represents a large part of the global energy usage and about 43% of this energy is used for industrial applications. Large amounts are lost via exhaust gases, liquid streams and cooling water while the share of low temperature waste heat is the largest. Heat pumps upgrading waste heat to process heat and cooling and power cycles converting waste heat to electricity can make a strong impact in the related industries. The potential of several alternative technologies, either for the upgrading of low temperature waste heat such as compression-resorption, vapor compression and trans-critical heat pumps, or for the conversion of this waste heat by using organic Rankine, Kalina and trilateral cycle engines, are investigated with regards to energetic and economic performance by making use of thermodynamic models. This study focuses on temperature levels of 45–60 °C as at this temperature range large amounts of heat are rejected to the environment but also investigates the temperature levels for which power cycles become competitive. The heat pumps deliver 2.5–11 times more energy value than the power cycles in this low temperature range at equal waste heat input. Heat engines become competitive with heat pumps at waste heat temperatures at 100 °C and above. - Highlights: • Application of heat pump technology for heating and cooling. • Compression resorption heat pumps operating with large glides approaching 100 K. • Compression-resorption heat pumps with wet compression. • Potential to convert Industrial waste heat to power or high grade heat. • Comparison between low temperature power cycles and heat pumps

Feasibility Assessment of Using Power Plant Waste Heat in Large Scale Horticulture Facility Energy Supply Systems

Directory of Open Access Journals (Sweden)

Min Gyung Yu

2016-02-01

Full Text Available Recently, the Korean government has been carrying out projects to construct several large scale horticulture facilities. However, it is difficult for an energy supply to operate stably and economically with only a conventional fossil fuel boiler system. For this reason, several unused energy sources have become attractive and it was found that power plant waste heat has the greatest potential for application in this scenario. In this study, we performed a feasibility assessment of power plant waste heat as an energy source for horticulture facilities. As a result, it was confirmed that there was a sufficient amount of energy potential for the use of waste heat to supply energy to the assumed area. In Dangjin, an horticultural area of 500 ha could be constructed by utilizing 20% of the energy reserves. In Hadong, a horticulture facility can be set up to be 260 ha with 7.4% of the energy reserves. In Youngdong, an assumed area of 65 ha could be built utilizing about 19% of the energy reserves. Furthermore, the payback period was calculated in order to evaluate the economic feasibility compared with a conventional system. The initial investment costs can be recovered by the approximately 83% reduction in the annual operating costs.

Markets and economics of mixed waste paper as a boiler fuel

International Nuclear Information System (INIS)

Lyons, J.K.; Kerstetter, J.D.

1991-01-01

Mixed waste paper (MWP) is the second largest component of the municipal solid waste steam disposal of in Washington State. Recent state legislation has mandated source separation of recycled material including MWP. The quantity collected will soon saturate both domestic and foreign markets. An alternative market could be as a fuel in existing combustors. The use of MWP as a fuel requires environmental and economic acceptance by potential users. MWP was analyzed for heavy metal concentrations and elemental composition and found to be similar to existing solid and fossil fuels burned in existing boilers. Existing regulations, however, may classify MWP as a municipal solid waste, thus increasing the capital and administrative costs of using this fuel. The cost of processing MWP into a fluff and a pellet was determined. Three existing facilities were studied to determine the capital and operating costs for them to use MWP fuel. In all cases, the cost of processing and transporting the fuel was greater than the break-even price that could be paid by the potential users

Life extension of boilers using weld overlay protection

Energy Technology Data Exchange (ETDEWEB)

Lai, G; Hulsizer, P [Welding Services Inc., Norcross, GA (United States); Brooks, R [Welding Services Inc., Welding Services Europe, Spijkenisse (Netherlands)

1999-12-31

The presentation describes the status of modern weld overlay technology for refurbishment, upgrading and life extension of boilers. The approaches to life extension of boilers include field overlay application, shop-fabricated panels for replacement of the worn, corroded waterwall and shop-fabricated overlay tubing for replacement of individual tubes in superheaters, generating banks and other areas. The characteristics of weld overlay products are briefly described. Also discussed are successful applications of various corrosion-resistant overlays for life extension of boiler tubes in waste-to-energy boilers, coal-fired boilers and chemical recovery boilers. Types of corrosion and selection of weld overlay alloys in these systems are also discussed. (orig.) 14 refs.

Life extension of boilers using weld overlay protection

Energy Technology Data Exchange (ETDEWEB)

Lai, G.; Hulsizer, P. [Welding Services Inc., Norcross, GA (United States); Brooks, R. [Welding Services Inc., Welding Services Europe, Spijkenisse (Netherlands)

1998-12-31

The presentation describes the status of modern weld overlay technology for refurbishment, upgrading and life extension of boilers. The approaches to life extension of boilers include field overlay application, shop-fabricated panels for replacement of the worn, corroded waterwall and shop-fabricated overlay tubing for replacement of individual tubes in superheaters, generating banks and other areas. The characteristics of weld overlay products are briefly described. Also discussed are successful applications of various corrosion-resistant overlays for life extension of boiler tubes in waste-to-energy boilers, coal-fired boilers and chemical recovery boilers. Types of corrosion and selection of weld overlay alloys in these systems are also discussed. (orig.) 14 refs.

CFB boilers in multifuel application

International Nuclear Information System (INIS)

Goral, D.; Krzton, B.

2007-01-01

Fuel flexibility characteristic for CFB boilers plays an important rule in industrial and utility size applications. Possibility to use wider range of fuels that has been long time considered as by-products or wastes and possibility to design boilers able to operate with alternative fuels is an important factor that improves fuel delivery security and plant economy. Presented article is based on similar publications that present Foster Wheeler's experience in design and delivery of the CFB boilers for wide range of coals and cofiring by- products of crude oil refining and coal processing. Aspects of biomass cofiring will be also presented. (author)

Efficiency assessment of bi-radiated screens and improved convective set of tubes during the modernization of PTVM-100 tower hot-water boiler based on controlled all-mode mathematic models of boilers on Boiler Designer software

Science.gov (United States)

Orumbayev, R. K.; Kibarin, A. A.; Khodanova, T. V.; Korobkov, M. S.

2018-03-01

This work contains analysis of technical values of tower hot-water boiler PTVM-100 when operating on gas and oil residual. After the test it became clear that due to the construction deficiency during the combustion of oil residual, it is not possible to provide long-term production of heat. There is also given a short review on modernization of PTVM-100 hot-water boilers. With the help of calculations based on controlled all-mode mathematic modules of hot-water boilers in BOILER DESIGNER software, it was shown that boiler modernization by use of bi-radiated screens and new convective set of tubes allows decreasing sufficiently the temperature of combustor output gases and increase reliability of boiler operation. Constructive changes of boiler unit suggested by authors of this work, along with increase of boiler’s operation reliability also allow to improve it’s heat production rates and efficiency rate up to 90,5% when operating on fuel oil and outdoor installation option.

Cleaning of biomass derived product gas for engine applications and for co-firing in PC-boilers

Energy Technology Data Exchange (ETDEWEB)

Kurkela, E; Staahlberg, P; Laatikainen-Luntama, J [VTT Energy, Espoo (Finland). Energy Production Technologies; and others

1997-10-01

The conventional fluidized-bed combustion has become commercially available also to relatively small scale (5 MWe), but this technology has rather low power-to-heat ratio and consequently it`s potential is limited to applications where district or process heat is the main product. Thus, there seems to be a real need to develop more efficient methods for small-scale power production from biomass. Gasification diesel power plant is one alternative for the small-scale power production, which has clearly higher power-to-heat ratio than can be reached in conventional steam cycles. The main technical problem in this process is the gas cleaning from condensable tars. In addition to the diesel-power plants, there are several other interesting applications for atmospheric-pressure clean gas technology. One alternative for cost-effective biomass utilization is co-firing of biomass derived product gas in existing pulverized coal fired boilers (or other types of boilers and furnaces). The aim of the project is to develop dry gas cleaning methods for gasification-diesel power plants and for other atmospheric-pressure applications of biomass and waste gasification. The technical objectives of the project are as follows: To develop and test catalytic gas cleaning methods for engine. To study the removal of problematic ash species of (CFE) gasification with regard to co-combustion of the product gas in PC boilers. To evaluate the technical and economical feasibility of different small-scale power plant concepts based on fixed-bed updraft and circulating fluidized- bed gasification of biomass and waste. (orig.)

CAPE-OPEN simulation of waste-to-energy technologies for urban cities

Science.gov (United States)

Andreadou, Christina; Martinopoulos, Georgios

2018-01-01

Uncontrolled waste disposal and unsustainable waste management not only damage the environment, but also affect human health. In most urban areas, municipal solid waste production is constantly increasing following the everlasting increase in energy consumption. Technologies aim to exploit wastes in order to recover energy, decrease the depletion rate of fossil fuels, and reduce waste disposal. In this paper, the annual amount of municipal solid waste disposed in the greater metropolitan area of Thessaloniki is taken into consideration, in order to size and model a combined heat and power facility for energy recovery. From the various waste-to-energy technologies available, a fluidised bed combustion boiler combined heat and power plant was selected and modelled through the use of COCO, a CAPE-OPEN simulation software, to estimate the amount of electrical and thermal energy that could be generated for different boiler pressures. Although average efficiency was similar in all cases, providing almost 15% of Thessaloniki's energy needs, a great variation in the electricity to thermal energy ratio was observed.

Integrating Waste Heat from CO₂ Removal and Coal-Fired Flue Gas to Increase Plant Efficiency

Energy Technology Data Exchange (ETDEWEB)

Irvin, Nick [Southern Company Services, Inc., Birmingham, AL (United States); Kowalczyk, Joseph [Southern Company Services, Inc., Birmingham, AL (United States)

2017-04-01

In project DE-FE0007525, Southern Company Services demonstrated heat integration methods for the capture and sequestration of carbon dioxide produced from pulverized coal combustion. A waste heat recovery technology (termed High Efficiency System) from Mitsubishi Heavy Industries America was integrated into an existing 25-MW amine-based CO₂ capture process (Kansai Mitsubishi Carbon Dioxide Recovery Process®1) at Southern Company’s Plant Barry to evaluate improvements in the energy performance of the pulverized coal plant and CO₂ capture process. The heat integration system consists of two primary pieces of equipment: (1) the CO₂ Cooler which uses product CO₂ gas from the capture process to heat boiler condensate, and (2) the Flue Gas Cooler which uses air heater outlet flue gas to further heat boiler condensate. Both pieces of equipment were included in the pilot system. The pilot CO₂ Cooler used waste heat from the 25-MW CO₂ capture plant (but not always from product CO₂ gas, as intended). The pilot Flue Gas Cooler used heat from a slipstream of flue gas taken from downstream of Plant Barry’s air heater. The pilot also included a 0.25-MW electrostatic precipitator. The 25-MW High Efficiency System operated for approximately six weeks over a four month time period in conjunction with the 25-MW CO₂ capture facility at Plant Barry. Results from the program were used to evaluate the technical and economic feasibility of full-scale implementation of this technology. The test program quantified energy efficiency improvements to a host power plant that could be realized due to the High Efficiency System. Through the execution of this project, the team verified the integrated operation of the High Efficiency System and Kansai Mitsubishi Carbon Dioxide Recovery Process®. The ancillary benefits of the High Efficiency System were also quantified, including reduced water consumption

Improved combustion performance of waste-fired FB-boilers -The influence of the dynamics of the bed on the air-/fuel interaction; Foerbaettrad foerbraenningsprestanda vid avfallsfoerbraenning i FB-pannor -Baeddynamikens inverkan paa luft-/braensleomblandningen

Energy Technology Data Exchange (ETDEWEB)

Olsson, Johanna (Hoegskolan i Boraas (Sweden)); Pallares, David; Thunman, Henrik; Johnsson, Filip (Chalmers (Sweden)); Andersson, Bengt-Aake (E.on/Hoegskolan i Boraas (Sweden)); Victoren, Anders (Metso Power AB (Sweden)); Johansson, Andreas (SP, Boraas (Sweden))

2010-07-01

One of the key benefits of fluidized bed combustion is that the bed - through mixing of fuel and air and accumulated heat - facilitates combustion at low stoichiometry and with low emissions. Even so, it is not unusual that waste-fired FB-boilers are operated at 6-8% oxygen that corresponds to 30-40% higher flows of gas than theoretically needed. In addition to that and in comparison to grate furnaces, FB-boiler can cause high pressure drop losses because of the fluidization of the bottom bed, which in turn are associated with high costs for power (fans). This work aims therefore at increasing the knowledge for how the dynamics of the bed affects the air and fuel mixture. Methods to explain and characterize the phenomenon have been derived within this work showing: - Distribution of air in a bed for various cases and the influence of pressure drop, bed height and fluidization velocity - A semi-empiric method to calculate an even bubble distribution - The relation between fluidization and fuel distribution for various fluidization flows and fuels - Dispersion rates for various fuels - Volatilization rates for waste in relation to biomass The result can be useful when optimizing units, for instance through finding as low pressure drops as possible with an even bubble distribution, low risk for sintering and unwanted emissions. The work has thereby reached its ultimate goal of increasing the generic knowledge about waste combustion in FB-boiler

DESIGN REPORT: LOW-NOX BURNERS FOR PACKAGE BOILERS

Science.gov (United States)

The report describes a low-NOx burner design, presented for residual-oil-fired industrial boilers and boilers cofiring conventional fuels and nitrated hazardous wastes. The burner offers lower NOx emission levels for these applications than conventional commercial burners. The bu...

FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

International Nuclear Information System (INIS)

Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; Douglas Donovan; John Gaudlip; Matthew Lapinsky; William Serencsits; Neil Raskin; Dale Lamke; Joseph J. Battista

2001-01-01

The Pennsylvania State University, under contract to the U.S. Department of Energy (DOE), National Energy Technology Laboratory (NETL) is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed (CFB) boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. Penn State currently operates an aging stoker-fired steam plant at its University Park campus and has spent considerable resources over the last ten to fifteen years investigating boiler replacements and performing life extension studies. This effort, in combination with a variety of agricultural and other wastes generated at the agricultural-based university and the surrounding rural community, has led Penn State to assemble a team of fluidized bed and cofiring experts to assess the feasibility of installing a CFB boiler for cofiring biomass and other wastes along with coal-based fuels. The objective of the project is being accomplished using a team that includes personnel from Penn State's Energy Institute and the Office of Physical Plant, Foster Wheeler Energy Services, Inc., and Cofiring Alternatives

Fouling control in biomass boilers

Energy Technology Data Exchange (ETDEWEB)

Romeo, Luis M.; Gareta, Raquel [Centro de Investigacion de Recursos y Consumos Energeticos (CIRCE), Universidad de Zaragoza, Centro Politecnico Superior, Maria de Luna, 3, 50018 Zaragoza (Spain)

2009-05-15

One of the important challenges for biomass combustion in industrial applications is the fouling tendency and how it affects to the boiler performance. The classical approach for this question is to activate sootblowing cycles with different strategies to clean the boiler (one per shift, one each six hours..). Nevertheless, it has been often reported no effect on boiler fouling or an excessive steam consumption for sootblowing. This paper illustrates the methodology and the application to select the adequate time for activating sootblowing in an industrial biomass boiler. The outcome is a control strategy developed with artificial intelligence (Neural Network and Fuzzy Logic Expert System) for optimizing the biomass boiler cleaning and maximizing heat transfer along the time. Results from an optimize sootblowing schedule show savings up to 12 GWh/year in the case-study biomass boiler. Extra steam generation produces an average increase of turbine power output of 3.5%. (author)

Recovering heat from waste air from stables

Energy Technology Data Exchange (ETDEWEB)

1983-01-01

A milk cow gives off 35.7 kW h/d via its body, excreta and urine. 68.4% of this is body heat. Part of this waste heat escapes with the waste air from the cowsheds. The heat can be recovered from the waste air by an air/air heat exchanger. The air is collected and taken to a heat exchanger. In the heat exchanger, fresh air is heated by the waste air, and is distributed over the cowshed by a system of ducts. The heated waste air escapes through a central chimney at the end of the heat exchanger. It is sensible to fit the heat exchanger above the cowshed roof, if there is sufficient space available and the chimney should run upwards from the cowshed. A double heat exchanger makes it possible to allocate each half of the cowshed to half of the heat exchanger.

High Efficiency - Reduced Emissions Boiler Systems for Steam, Heat, and Processing

Science.gov (United States)

2012-07-01

enable energy saving necessary for obtaining Energy Star certification for the whole boiler system. Widespread boiler control updates could be possible...adaptability to different boiler and oil/gas burner configurations, and extensibility to operation with nonconventional fuels (e.g., biogas and syngas...typically operating below or slightly above 80%. Higher efficiency improvements can certainly be obtained via boiler replacement and adoption of

A Feasibility Study on District Heating and Cooling Business Using Urban Waste Heat

Energy Technology Data Exchange (ETDEWEB)

Kim, Sang Joon; Choi, Byoung Youn; Lee, Kyoung Ho; Lee, Jae Bong [Korea Electric Power Research Institute, Taejon (Korea, Republic of); Yoo, Jae In; Yoon, Jae Ho; Oh, Myung Do; Park, Moon Su; Kang, Han Kee; Yoo, Kyeoung Hoon; Bak, Jong Heon; Kim, Sun Chang; Park, Heong Kee; Bae, Tae Sik [Korea Academy of Industrial Technology, Seoul (Korea, Republic of)

1996-12-31

Investigation of papers related to waste heat utilization using heat pump. Estimate of various kinds of urban waste heat in korea. Investigation and study on optimal control of district heating and cooling system. Prediction of energy saving and environmental benefits when the urban waste heat will be used as heat source and sink of heat pump for district heating and cooling. Estimation of economic feasibility on district heating and cooling project utilizing urban waste heat. (author). 51 refs., figs

CONVERSION OF BOILER-HOUSES IN MINI-THERMAL POWER STATIONS

Directory of Open Access Journals (Sweden)

V. A. Sednin

2005-01-01

Full Text Available One of the methods that makes it possible to increase operational efficiency of heat supply  systems is development of power-and-heat generation on the basis of boiler houses of small and average power. The paper gives main prerequisites for selection of variants and power of power-and-heat generation (cogeneration installations on the basis of gas-piston engines which are to be used at heating boiler houses.

Increasing the thermal efficiency of boiler plant

Directory of Open Access Journals (Sweden)

Uyanchinov Evgeniy

2017-01-01

Full Text Available The thermal efficiency increase of boiler plant is actual task of scientific and technical researches. The optimization of boiler operating conditions is task complex, which determine by most probable average load of boiler, operating time and characteristics of the auxiliary equipment. The work purpose – the determination of thermodynamic efficiency increase ways for boiler plant with a gas-tube boiler. The tasks, solved at the research are the calculation of heat and fuel demand, the exergetic analysis of boilerhouse and heat network equipment, the determination of hydraulic losses and exergy losses due to restriction. The calculation was shown that the exergy destruction can be reduced by 2.39% due to excess air reducing to 10%; in addition the oxygen enrichment of air can be used that leads to reducing of the exergy destruction rate. The processes of carbon deposition from the side of flame and processes of scale formation on the water side leads to about 4.58% losses of fuel energy at gas-tube boiler. It was shown that the exergy losses may be reduced by 2.31% due to stack gases temperature reducing to 148 °C.

ASPEN Plus simulation of coal integrated gasification combined blast furnace slag waste heat recovery system

International Nuclear Information System (INIS)

Duan, Wenjun; Yu, Qingbo; Wang, Kun; Qin, Qin; Hou, Limin; Yao, Xin; Wu, Tianwei

2015-01-01

Highlights: • An integrated system of coal gasification with slag waste heat recovery was proposed. • The goal of BF slag heat saving and emission reduction was achieved by this system. • The optimal parameters were obtained and the waste heat recovery rate reached 83.08%. • About 6.64 kmol/min syngas was produced when using one ton BF slag to provide energy. - Abstract: This article presented a model for the system of coal gasification with steam and blast furnace slag waste heat recovery by using the ASPEN Plus as the simulating and modeling tool. Constrained by mass and energy balance for the entire system, the model included the gasifier used to product syngas at the chemical equilibrium based on the Gibbs free energy minimization approach and the boiler used to recover the heat of the blast furnace slag (BF slag) and syngas. Two parameters of temperature and steam to coal ratio (S/C) were considered to account for their impacts on the Datong coal (DT coal) gasification process. The carbon gasification efficiency (CE), cold gasification efficiency (CGE), syngas product efficiency (PE) and the heating value of syngas produced by 1 kg pulverized coal (HV) were adopted as the indicators to examine the gasification performance. The optimal operating temperature and S/C were 800 °C and 1.5, respectively. At this condition, CE reached above 90% and the maximum values of the CGE, PE and HV were all obtained. Under the optimal operating conditions, 1000 kg/min BF slag, about 40.41 kg/min DT pulverized coal and 77.94 kg/min steam were fed into the gasifier and approximate 6.64 kmol/min syngas could be generated. Overall, the coal was converted to clean syngas by gasification reaction and the BF slag waste heat was also recovered effectively (reached up to 83.08%) in this system, achieving the objective of energy saving and emission reduction

EFFICIENCY IMPROVEMENT IN INDUSTRIAL BOILER BY FLUE GAS DUCT INSULATION

OpenAIRE

Sanjay H. Zala

2017-01-01

Now a days in industry major losses are find out so here we calculate these losses and find out efficiency of boiler. Boiler efficiency and energy losses from boiler are important parameter for any industry using boiler. In this work a detailed analysis was carried out for boiler at Anish Chemicals Bhavnagar. It is a combined water and fire tube boiler using biomass coal as fuel. Boiler efficiency calculated by direct method is in range of (78.5% to 81.6%). Major losses from boiler are heat ...

Hybrid heat recovery - flat plate Stirling engine system

International Nuclear Information System (INIS)

Bogdanizh, A.M.; Budin, R.; Sutlovizh, I.

2000-01-01

In this paper, the possibility of process condensate heat recovery for boiler water preheating as well as for combined heat and power production for chosen process in textile industry has been investigated. The garment industry requires low pressure process steam or hot water for which production expensive fossil fuel should be used. Fuel usage can be reduced by various energy conservation methods. During the process a great quantity of hot condensate or waste hot water is rejected in the sewage system. To reduce heat wastes and improve technological process this condensate could be returned to the boiler for feed water preheating. When 60% condensate is returned to the steam generator about 8 % natural gas is saved. The rest of the condensate should be used for driving low temperature flat plate Stirling motor the advantage of the flat plate Stirling engine is ability to work at low temperatures. This engine produces electrical energy which can put in motion an electrogenerator in the same plant. While Stirling engine can be used electrical power and economical effect could be much greater using such a hybrid system the process waste heat is not only converted into useful work but at the same time thermal pollution is greatly diminished. (Author)

A thermodynamic approach on vapor-condensation of corrosive salts from flue gas on boiler tubes in waste incinerators

International Nuclear Information System (INIS)

Otsuka, Nobuo

2008-01-01

Thermodynamic equilibrium calculation was conducted to understand the effects of tube wall temperature, flue gas temperature, and waste chemistry on the type and amount of vapor-condensed 'corrosive' salts from flue gas on superheater and waterwall tubes in waste incinerators. The amount of vapor-condensed compounds from flue gases at 650-950 deg. C on tube walls at 350-850 deg. C was calculated, upon combustion of 100 g waste with 1.6 stoichiometry (in terms of the air-fuel ratio). Flue gas temperature, rather than tube wall temperature, influenced the deposit chemistry of boiler tubes significantly. Chlorine, sulfur, sodium, potassium, and calcium contents in waste affected it as well

Improved energy efficiency in juice production through waste heat recycling

International Nuclear Information System (INIS)

Anderson, J.-O.; Elfgren, E.; Westerlund, L.

2014-01-01

Highlights: • A heating system at a juice production was investigated and improved. • Different impacts of drying cycle improvements at the energy usage were explored. • The total heat use for drying could thereby be decreased with 52%. • The results point out a significant decrease of heat consumption with low investment costs. - Abstract: Berry juice concentrate is produced by pressing berries and heating up the juice. The by-products are berry skins and seeds in a press cake. Traditionally, these by-products have been composted, but due to their valuable nutrients, it could be profitable to sell them instead. The skins and seeds need to be separated and dried to a moisture content of less than 10 %wt (on dry basis) in order to avoid fermentation. A berry juice plant in the north of Sweden has been studied in order to increase the energy and resource efficiency, with special focus on the drying system. This was done by means of process integration with mass and energy balance, theory from thermodynamics and psychrometry along with measurements of the juice plant. Our study indicates that the drying system could be operated at full capacity without any external heat supply using waste heat supplied from the juice plant. This would be achieved by increasing the efficiency of the dryer by recirculation of the drying air and by heat supply from the flue gases of the industrial boiler. The recirculation would decrease the need of heat in the dryer with about 52%. The total heat use for the plant could thereby be decreased from 1262 kW to 1145 kW. The improvements could be done without compromising the production quality

TA-2 Water Boiler Reactor Decommissioning Project

International Nuclear Information System (INIS)

Durbin, M.E.; Montoya, G.M.

1991-06-01

This final report addresses the Phase 2 decommissioning of the Water Boiler Reactor, biological shield, other components within the biological shield, and piping pits in the floor of the reactor building. External structures and underground piping associated with the gaseous effluent (stack) line from Technical Area 2 (TA-2) Water Boiler Reactor were removed in 1985--1986 as Phase 1 of reactor decommissioning. The cost of Phase 2 was approximately $623K. The decommissioning operation produced 173 m 3 of low-level solid radioactive waste and 35 m 3 of mixed waste. 15 refs., 25 figs., 3 tabs

Electric Boiler and Heat Pump Thermo-Electrical Models for Demand Side Management Analysis in Low Voltage Grids

DEFF Research Database (Denmark)

Diaz de Cerio Mendaza, Iker; Bak-Jensen, Birgitte; Chen, Zhe

2013-01-01

The last fifteen years many European countries have integrated large percentage of renewable energy on their electricity generation mix. In Denmark the 21.3% of the electricity consumed nowadays is produced by the wind, and it has planned to be the 50% by 2025. In order to front future challenges...... on the power system control and operation, created by this unstable way of generation, Demand Side Management turns to be a promising solution. The storage capacity from thermo-electric units, like electric boilers and heat pumps, allows operating them with certain freedom. Hence they can be employed under...... certain coordination, to actively respond to the power system fluctuations. The following paper presents two simple thermo-electrical models of an electrical boiler and an air-source CO2 heat pump system. The purpose is using them in low voltage grids analysis to assess their capacity and flexibility...

Thermal-hydraulic analysis of a 600 MW supercritical CFB boiler with low mass flux

International Nuclear Information System (INIS)

Pan Jie; Yang Dong; Chen Gongming; Zhou Xu; Bi Qincheng

2012-01-01

Supercritical Circulating Fluidized Bed (CFB) boiler becomes an important development trend for coal-fired power plant and thermal-hydraulic analysis is a key factor for the design and operation of water wall. According to the boiler structure and furnace-sided heat flux, the water wall system of a 600 MW supercritical CFB boiler is treated in this paper as a flow network consisting of series-parallel loops, pressure grids and connecting tubes. A mathematical model for predicting the thermal-hydraulic characteristics in boiler heating surface is based on the mass, momentum and energy conservation equations of these components, which introduces numerous empirical correlations available for heat transfer and hydraulic resistance calculation. Mass flux distribution and pressure drop data in the water wall at 30%, 75% and 100% of the boiler maximum continuous rating (BMCR) are obtained by iteratively solving the model. Simultaneity, outlet vapor temperatures and metal temperatures in water wall tubes are estimated. The results show good heat transfer performance and low flow resistance, which implies that the water wall design of supercritical CFB boiler is applicable. - Highlights: → We proposed a model for thermal-hydraulic analysis of boiler heating surface. → The model is applied in a 600 MW supercritical CFB boiler. → We explore the pressure drop, mass flux and temperature distribution in water wall. → The operating safety of boiler is estimated. → The results show good heat transfer performance and low flow resistance.

Trace element partitioning in ashes from boilers firing pure wood or mixtures of solid waste with respect to fuel composition, chlorine content and temperature

Energy Technology Data Exchange (ETDEWEB)

Saqib, Naeem, E-mail: naeem.saqib@oru.se; Bäckström, Mattias, E-mail: mattias.backstrom@oru.se

2014-12-15

Highlights: • Different solids waste incineration is discussed in grate fired and fluidized bed boilers. • We explained waste composition, temperature and chlorine effects on metal partitioning. • Excessive chlorine content can change oxide to chloride equilibrium partitioning the trace elements in fly ash. • Volatility increases with temperature due to increase in vapor pressure of metals and compounds. • In Fluidized bed boiler, most metals find themselves in fly ash, especially for wood incineration. - Abstract: Trace element partitioning in solid waste (household waste, industrial waste, waste wood chips and waste mixtures) incineration residues was investigated. Samples of fly ash and bottom ash were collected from six incineration facilities across Sweden including two grate fired and four fluidized bed incinerators, to have a variation in the input fuel composition (from pure biofuel to mixture of waste) and different temperature boiler conditions. As trace element concentrations in the input waste at the same facilities have already been analyzed, the present study focuses on the concentration of trace elements in the waste fuel, their distribution in the incineration residues with respect to chlorine content of waste and combustion temperature. Results indicate that Zn, Cu and Pb are dominating trace elements in the waste fuel. Highly volatile elements mercury and cadmium are mainly found in fly ash in all cases; 2/3 of lead also end up in fly ash while Zn, As and Sb show a large variation in distribution with most of them residing in the fly ash. Lithophilic elements such as copper and chromium are mainly found in bottom ash from grate fired facilities while partition mostly into fly ash from fluidized bed incinerators, especially for plants fuelled by waste wood or ordinary wood chips. There is no specific correlation between input concentration of an element in the waste fuel and fraction partitioned to fly ash. Temperature and chlorine

Boiler systems for nuclear powered reactors

International Nuclear Information System (INIS)

Cook, R.K.; George, B.V.

1979-01-01

A power generating plant which comprises a heat source, at least one main steam turbine and at least one main boiler heated by heat from the heat source and providing the steam to drive the turbine, comprises additionally at least one further steam turbine, smaller than the main turbine, and at least one further boiler, of lower capacity than the main boiler, and heated from the same heat source and providing steam for the further turbine. Particularly advantageous in nuclear power stations, where the heat source is a nuclear reactor, the invention enables peak loads, above the normal continuous rating of the main generators driven by the main turbines, to be met by the further turbine(s) and one or more further generators driven thereby. This enables the main turbines to be freed from the thermal stresses of rapid load changes, which stresses are more easily accommodated by the smaller and thus more tolerant further turbine(s). Thus auxiliary diesel-driven or other independent power plant may be made partly or wholly unnecessary. Further, low-load running which would be inefficient if achieved by means of the main turbine(s), can be more efficiently effected by shutting them down and using the smaller further turbine(s) instead. These latter may also be used to provide independent power for servicing the generating plant during normal operation or during emergency or other shutdown, and in this latter case may also serve as a heat sink for the shutdown reactor

A numerical study on thermal behavior of a D-type water-cooled steam boiler

International Nuclear Information System (INIS)

Moghari, M.; Hosseini, S.; Shokouhmand, H.; Sharifi, H.; Izadpanah, S.

2012-01-01

To achieve a precise assessment on thermal performance of a D-type water-cooled natural gas-fired boiler the present paper was aimed at determining temperature distribution of water and flue gas flows in its different heat exchange equipment. Using the zonal method to predict thermal radiation treatment in the boiler furnace and a numerical iterative approach, in which heat and fluid flow relations associated with different heat surfaces in the boiler convective zone were employed to estimate heat transfer characteristics, enabled this numerical study to obtain results in good agreement with experimental data measured in the utility site during steady state operation. A constant flow rate for a natural gas fuel of specified chemical composition was assumed to be mixed with a given excess ratio of air flow at a full boiler load. Significant results attributed to distribution of heat flux on different furnace walls and that of flue gas and water/steam temperature in different convective stages including superheater, evaporating risers and downcomers modules, and economizer were obtained. Besides the rate of heat absorption in every stage and other essential parameters in the boiler design too, inherent thermal characteristics like radiative and convective heat transfer coefficients as well as overall heat transfer conductance and effectiveness of convective stages considered as cross-flow heat exchangers were eventually presented for the given operating condition. - Highlights: ► Detailed distribution of heat flux on all of the boiler furnace walls was obtained. ► Flue gas and water thermal behaviors in different heating sections were evaluated. ► A good agreement was made between numerical results and experimental data. ► Contribution of the boiler furnace to the total thermal absorption was 39%. ► Contribution of the boiler tube banks to the total thermal absorption was 61%.

Test firing and emissions analysis of densified RDF (d-RDF) in a small power boiler

International Nuclear Information System (INIS)

Olson, B.A.; Chehaske, J.T.; Meadows, F.; Owens, H.J.; Yoest, H.H.

1991-01-01

A test program to determine the feasibility of burning densified refuse-derived fuel in a small power boiler has been successfully completed. The first phase of the contract entailed assembly and assessment of information on d-RDF combustion from other studies, compilation of existing and proposed regulations for the seven sponsoring Great Lakes states: Illinois, Indiana, Iowa, Michigan, Minnesota, Ohio, and Wisconsin, location of d-RDF and waste paper pellet manufacturers in the region, and fuel supply/test site selection. The second phase entailed conducting test burns with two types of d-RDF composed of municipal solid waste (MSW) and one type of d-RDF composed of waste cardboard. The tests were conducted at a small boiler located at Dordt College in Sioux Center, Iowa. The boiler is not equipped with any pollution control equipment and the emission measurements therefore represent those from an uncontrolled source. Results demonstrated that a particulate control system is required to meet the standard set by Iowa for less than 0.6 lbs particulate matter per million BTU heat input. With the planned addition of a baghouse system for control, the facility should meet all existing State limits for emissions levels. Air toxics concentrations including metals, dioxins, furans, and PCBs were low relative to other municipal waste combustors and will be further reduced after installation of baghouse filter equipment. The key remaining concerns relate to the acceptable level of HCl emissions which are a strong function of the plastic content of fuel raw material and SO 2 which varies widely with fuel raw material composition

Heat and smoke - a historical perspective

Energy Technology Data Exchange (ETDEWEB)

Hester, C. [SIMTARS, Redbank, Qld. (Australia)

2002-01-01

From 1891 until 1947 coal was used to fire the boiler at the water supply pumping station at Mount Crosby, near Ipswich in south-east Queensland. Ash and waste coal was tipped over the nearest bank which lay between the boiler house and the Brisbane River. By 1947 thousands of tonnes of hot waste had been ejected, covered with a meagre amount of soil, and forgotten. In 1953 the river began to rise in an extensive flow that its 4000 square mile catchment periodically caused, and water sped over the earth fill. A portion of the bank collapsed into the water and when it did, there was a huge and continuing efflux of steam from the ash and coal waste, which had remained heated for as long as 60 years. The possibility of a water gas reaction having caused this 'explosion' cannot be ruled out. This incident gives an indication of the lasting problems associated with discarded coal waste; and the fact that these problem rarely go away of their own accord. Readers interested in details of heat stress or requiring information on compliance monitoring related to the EPA Environmental Protection (Air) Policy are referred to the Queensland Government's Environment and Chemistry Centre. 3 photos.

Field Test of Boiler Primary Loop Temperature Controller

Energy Technology Data Exchange (ETDEWEB)

Glanville, P.; Rowley, P.; Schroeder, D.; Brand, L.

2014-09-01

Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and in some cases return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential. PARR installed and monitored the performance of one type of ALM controller, the M2G from Greffen Systems, at multifamily sites in the city of Chicago and its suburb Cary, IL, both with existing OTR control. Results show that energy savings depend on the degree to which boilers are over-sized for their load, represented by cycling rates. Also savings vary over the heating season with cycling rates, with greater savings observed in shoulder months. Over the monitoring period, over-sized boilers at one site showed reductions in cycling and energy consumption in line with prior laboratory studies, while less over-sized boilers at another site showed muted savings.

Advanced Waste Heat Recovery Systems within Hybrid Powertrains

Directory of Open Access Journals (Sweden)

Albert Boretti

2018-01-01

Full Text Available A waste heat recovery system (WHRS is very well known to provide no advantage during the cold start driving cycles, such as the New European Driving Cycle (NEDC, which are used for certification of emissions and assessment of fuel economy. Here, we propose a novel integrated WHRS using the internal combustion engine (ICE coolant passages and an exchanger on the exhaust working as pre-heater / boiler / super-heater of a Rankine cycle. The expander is connected to an electric generator unit (GU, and the pump is connected to an electric motor unit (MU. The vehicle is also fitted with an electric, kinetic energy recovery system (KERS. The expander and condenser are bypassed during the first part of the NEDC when the vehicle covers the four ECE-15 (Economic Commission for Europe - 15 - UDC (Urban Drive Cycle segments where the engine warms-up.  Only after the engine is fully warmed up, during the last part of the NEDC, the extra urban driving cycle (EUDC segment, the expander and condenser are activated to recover part of the coolant and exhaust energy.

车用生物燃气工程范例余热定量评估及可利用性分析%Quantitive estimation and availability analysis of waste heat from vehicle biogas plant

Institute of Scientific and Technical Information of China (English)

张佳; 邢涛; 孙永明; 孔晓英; 康溪辉; 吕鹏梅; 王春龙; 李金平

2017-01-01

after decarburization results in low utilization rate of waste heat. It also reveals that the main parts of the waste heat in the system are made up of 5 types, i.e. waste heat from stripper top gas for decarburization, CO2-poor MEA liquid waste heat after decarburization, waste heat of cooling water from compressor, waste heat in biogas slurry and waste heat of boiler exhaust gas. Besides, the low-grade waste heat has the characteristics of enormous quantity and stabilization. The main parts of heat required include the heat of the fermentation liquid, the heat of maintaining high-temperature anaerobic digestion and the heat of decarburization. The calculation of requirement of heat shows that the quantity of total heat required is 7.85×104MJ/d in the coldest month, and 6.48×104MJ/d in the hottest month. The calculation of waste heat indicates that the potential of total waste heat is respectively 5.87×104MJ/d in the coldest month, and 4.79×104MJ/d in the hottest month. The corresponding maximum energy-saving rate is 74.81% and 73.92%, respectively. The energy-saving potential of each part of waste heat in descending order of quantity is: waste heat of biogas slurry > waste heat of CO2-poor MEA liquid after decarburization > waste heat of stripper top gas for decarburization >waste heat of cooling water from compressor > waste heat of boiler exhaust gas. Additionally, the analysis of waste heat proves that waste heat from this project can be more effectively utilized and preferably collected. Based on the analysis above, we propose some suggestions about the utilization of waste heat: 1) It is recommended that the waste heat of stripper top gas is collected to drive heat pump rather than cycle in system. 2) Waste heat of CO2-poor MEA liquid can be used to warm the low-temperature CO2-rich MEA liquid via the heat exchanger. 3) We recommend the waste heat of compressor cooling water is adopted to produce hot water by the heat pump, which will be regarded as domestic

Investigation of transient behaviour of combi boiler type appliances for domestic hot water

International Nuclear Information System (INIS)

Atmaca, Ayşe Uğurcan; Erek, Aytunç; Altay, Hürrem Murat

2015-01-01

Combi boiler type appliances heating both space and water demanded for use and consuming natural gas as the energy source are one of the most common branches of the household goods. This study touches mainly on two types of combi boiler concepts to investigate only domestic hot water (DHW) heating function since highly efficient condensing appliances have been manufactured in terms of space heating. First concept has the normal working configuration of the heat exchangers of a standard combi boiler; whereas, the second has the opposite operation order of the heat exchangers. 1D transient energy equations have been constructed with the help of the laws of thermodynamics in order to model the heat exchangers in a standard combi boiler. After obtaining a general mathematical model for the standard combi boiler, the energy equations have been discretised with finite difference scheme, and solved numerically in Matlab ® . Subsequently, numerical results are validated experimentally in different working modes of a standard appliance. As the last step, similar results are obtained for the second proposed concept using the related equations of the standard combi model to compare both concepts on a numerical basis. - Highlights: • 1D theoretical model of a combi boiler was constructed and verified experimentally. • Preliminary estimations will be obtained from the model about the laboratory tests. • Number of the laboratory tests will be decreased thanks to the theoretical model. • The model was used to compare the transient behaviour of two kinds of combi boilers. • The second combi boiler alternative to standard one has a higher comfort potential

Cracking and corrosion recovery boiler

Energy Technology Data Exchange (ETDEWEB)

Suik, H [Tallinn Technical University, Horizon Pulp and Paper, Tallinn (Estonia)

1999-12-31

The corrosion of heat surfaces and the cracking the drums are the main problems of the recovery boiler. These phenomena have been appeared during long-term operation of boiler `Mitsubishi - 315` erected at 1964. Depth of the crack is depending on the number of shutdowns and on operation time. Corrosion intensity of different heat surfaces is varying depend on the metal temperature and the conditions at place of positioning of tube. The lowest intensity of corrosion is on the bank tubes and the greatest is on the tubes of the second stage superheater and on the tubes at the openings of air ports. (orig.) 5 refs.

Cracking and corrosion recovery boiler

Energy Technology Data Exchange (ETDEWEB)

Suik, H. [Tallinn Technical University, Horizon Pulp and Paper, Tallinn (Estonia)

1998-12-31

The corrosion of heat surfaces and the cracking the drums are the main problems of the recovery boiler. These phenomena have been appeared during long-term operation of boiler `Mitsubishi - 315` erected at 1964. Depth of the crack is depending on the number of shutdowns and on operation time. Corrosion intensity of different heat surfaces is varying depend on the metal temperature and the conditions at place of positioning of tube. The lowest intensity of corrosion is on the bank tubes and the greatest is on the tubes of the second stage superheater and on the tubes at the openings of air ports. (orig.) 5 refs.

Questions about the reliability of recovery boilers of steel smelting units

Energy Technology Data Exchange (ETDEWEB)

Sazykin, Yu K; Mukhametzyanov, N K

1979-01-01

Because the main reason for failure of recovery boilers is contamination of the heating surfaces, the operational conditions of individual elements of boiler units, equipped with vibrational and pulsed cleaning are analyzed and the reliability of the cleaning systems in use today is evaluated. The recovery boilers from open hearth furnaces and two bath steel smelting units from the Magnitogorsk Metallurgic Combine were selected as the subjects of the study. It is established that the boiler heating surface cleaning system has a quite large number of failures. The vibrational cleaning readiness factor is rated at 0.9323 and that of the pulsed cleaning system, 0.9698. For the KU-100 recovery boilers with a mean productivity of 18-20 t/h, the losses caused by failures during operation with vibration and pulsed cleaning were 3,200 and 1,700 rubles per year, respectively. With reconstruction of the boilers, which is associated with an increase in their reliability, the vibration cleaning of the heating surface was replaced by pulsed cleaning.

Refrigeration waste heat recovery

Energy Technology Data Exchange (ETDEWEB)

1983-03-01

UK Super A Stores was built in 1972 and is part of a small indoor shopping complex linked together by a heated mall. The store has a public floor area of approximately 1,232 m{sup 2} (13,261 ft.{sup 2}) and sells the usual variety of food produce including a large selection of frozen foods. There are five lengths of refrigerated display cabinets with a total area of approximately 78 m{sup 2}. There are also some frozen food storage rooms at the back of the store. This report provides a description of a waste heat recovery system within a medium sized food store. It details how the waste heat that is produced by the conventional frozen food display cabinets, can be reused by the store's space heating system. Recommended uses for this waste heat include: diverting to the loading bays which would make the reheat coil unnecessary, diverting to the front of the shop, and heating the adjacent shopping mall. The CREDA (Conservation and Renewable Energy Demonstration Assistance) program contributed $17,444 towards the total project cost of $30,444. The project was initiated by the store owner, who is now realizing a lower annual fuel consumption, with the resulting financial savings. 11 figs., 1 tab.

Decreased PCDD/F formation when co-firing a waste fuel and biomass in a CFB boiler by addition of sulphates or municipal sewage sludge.

Science.gov (United States)

Åmand, Lars-Erik; Kassman, Håkan

2013-08-01

Polychlorinated dibenzo-p-dioxins (PCDDs) and polychlorinated dibenzofurans (PCDFs) are formed during waste incineration and in waste-to-energy boilers. Incomplete combustion, too short residence times at low combustion temperatures (boilers. The impact of chlorine and catalysing metals (such as copper and iron) in the fuel on PCDD/F formation was studied in a 12 MW(th) circulating fluidised bed (CFB) boiler. The PCDD/F concentrations in the raw gas after the convection pass of the boiler and in the fly ashes were compared. The fuel types were a so-called clean biomass with low content of chlorine, biomass with enhanced content of chlorine from supply of PVC, and solid recovered fuel (SRF) which is a waste fuel containing higher concentrations of both chlorine, and catalysing metals. The PCDD/F formation increased for the biomass with enhanced chlorine content and it was significantly reduced in the raw gas as well as in the fly ashes by injection of ammonium sulphate. A link, the alkali chloride track, is demonstrated between the level of alkali chlorides in the gas phase, the chlorine content in the deposits in the convection pass and finally the PCDD/F formation. The formation of PCDD/Fs was also significantly reduced during co-combustion of SRF with municipal sewage sludge (MSS) compared to when SRF was fired without MSS as additional fuel. Copyright © 2013 Elsevier Ltd. All rights reserved.

Co-combustion of gasified contaminated waste wood in a coal fired power plant

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-07-01

This project demonstrates the technical and economical feasibility of the producing and cofiring of product gas from demolition waste wood. For this purpose LCV product gas is generated in an atmospheric circulating fluidized bed (CFB) gasification plant, cooled and cleaned and transported to the boiler of a 600 MWe pulverized coal fired power plant. Gas cooling and cleaning takes place in a waste heat boiler and a multi stage wet gas cleaning train. Steam raised in the waste heat boiler is exported to the power plant. On an annual basis 70,000 tons of steam coal are substituted by 150,000 tons of contaminated demolition waste wood (50,000 tons oil equivalent), resulting in a net CO2 emission reduction of 170,000 tons per year, while concurrently generating 205 GWh of electrical power. The wood gasification plant was built by NV EPZ (now incorporated in Essent Energi BV) for Amergas BV, now a 100% subsidiary of Essent Energie BV. The gasification plant is located at the Amer Power Station of NV EPZ Production (now Essent Generation) at Geertruidenberg, The Netherlands. Demonstrating several important design features in wood gasification, the plant started hot service in the Spring of 2000, with first gasification accomplished in the Summer of 2000 and is currently being optimized. (au)

Waste heat recovery system

International Nuclear Information System (INIS)

Phi Wah Tooi

2010-01-01

Full text: The Konzen in-house designed anaerobic digester system for the POME (Palm Oil Mill Effluent) treatment process is one of the registered Clean Development Mechanism (CDM) projects in Malaysia. It is an organic wastewater treatment process which achieves excellent co-benefits objectives through the prevention of water pollution and reduction of greenhouse gas emissions, which is estimated to be 40,000 to 50,000 t-CO 2 per year. The anaerobic digester was designed in mesophile mode with temperature ranging from 37 degree Celsius to 45 degree Celsius. A microorganisms growth is optimum under moderately warm temperature conditions. The operating temperature of the anaerobic digester needs to be maintained constantly. There are two waste heat recovery systems designed to make the treatment process self-sustaining. The heat recovered will be utilised as a clean energy source to heat up the anaerobic digester indirectly. The first design for the waste heat recovery system utilises heat generated from the flue gas of the biogas flaring system. A stainless steel water tank with an internal water layer is installed at the top level of the flare stack. The circulating water is heated by the methane enriched biogas combustion process. The second design utilizes heat generated during the compression process for the biogas compressor operation. The compressed biogas needs to be cooled before being recycled back into the digester tank for mixing purposes. Both the waste heat recovery systems use a design which applies a common water circulation loop and hot water tank to effectively become a closed loop. The hot water tank will perform both storage and temperature buffer functions. The hot water is then used to heat up recycled sludge from 30 degree Celsius to 45 degree Celsius with the maximum temperature setting at 50 degree Celsius. The recycled sludge line temperature will be measured and monitored by a temperature sensor and transmitter, which will activate the

Criteria of choosing building structures for rooftop boiler rooms

Directory of Open Access Journals (Sweden)

Plotnikov Artyom

2018-01-01

Full Text Available The paper investigates parameters of noise and vibration distribution in the territory of residential area depending on the structural materials and power of independent heat supply systems. Rooftop boiler rooms are decentralized heat supply systems in buildings. Today, residential areas are strongly affected by noise and vibrations. Adverse effects are isolated by buildings materials, protective shields and floating floors. Rooftop boiler rooms located in Tyumen city were investigated within this research. Structures of rooftop boiler rooms were analyzed. Acoustic analysis results and the parameters of equivalent continuous sound level are presented. An option for improvement of rooftop boiler rooms structures is suggested. Comparison of capital investments in construction and installation activities is carried out. Conclusion on capital investments required for noise protection is made.

Process for start-up and slack period operation of fully charged boilers, e. g. of coal pressure gasification plants, and boiler system to carry out the process

Energy Technology Data Exchange (ETDEWEB)

Meyer-Kahrweg, H

1978-10-19

For the start-up and slack period of fully charged boilers hot water of e.g. 180/sup 0/C from a high pressure heater which is fed by a start-up boiler is used. In the first instance the boiler, its preheater and the vaporizer are filled with hot water from the start-up boiler until a medium water level is obtained. Subsequently water from the water separator is recycled through the preheater and the boiler by forced circulation and it is heated up to the hot water temperature by the start-up boiler. After the desired temperature has been reached the pressure combustion is ignited and the circulation through the preheater is interrupted by reversing to direct feed back. A considerable shortening of the start-up time is achieved because no heat is released to the condensation water in the boiler system as is done usually.

Final Report, Materials for Industrial Heat Recovery Systems, Tasks 3 and 4 Materials for Heat Recovery in Recovery Boilers

Energy Technology Data Exchange (ETDEWEB)

Keiser, James R.; Kish, Joseph R.; Singh, Preet M.; Sarma, Gorti B.; Yuan, Jerry; Gorog, J. Peter; Frederick, Laurie A.; Jette, Francois R.; Meisner, Roberta A.; Singbeil, Douglas L.

2007-12-31

The DOE-funded project on materials for industrial heat recovery systems included four research tasks: materials for aluminum melting furnace recuperator tubes, materials and operational changes to prevent cracking and corrosion of the co-extruded tubes that form primary air ports in black liquor recovery boilers, the cause of and means to prevent corrosion of carbon steel tubes in the mid-furnace area of recovery boilers, and materials and operational changes to prevent corrosion and cracking of recovery boiler superheater tubes. Results from studies on the latter two topics are given in this report while separate reports on results for the first two tasks have already been published. Accelerated, localized corrosion has been observed in the mid-furnace area of kraft recovery boilers. This corrosion of the carbon steel waterwall tubes is typically observed in the vicinity of the upper level of air ports where the stainless clad co-extruded wall tubes used in the lower portion of the boiler are welded to the carbon steel tubes that extend from this transition point or “cut line” to the top of the boiler. Corrosion patterns generally vary from one boiler to another depending on boiler design and operating parameters, but the corrosion is almost always found within a few meters of the cut line and often much closer than that. This localized corrosion results in tube wall thinning that can reach the level where the integrity of the tube is at risk. Collection and analysis of gas samples from various areas near the waterwall surface showed reducing and sulfidizing gases were present in the areas where corrosion was accelerated. However, collection of samples from the same areas at intervals over a two year period showed the gaseous environment in the mid-furnace section can cycle between oxidizing and reducing conditions. These fluctuations are thought to be due to gas flow instabilities and they result in an unstable or a less protective scale on the carbon steel

Diagnosis of Heat Exchanger Tube Failure in Fossil Fuel Boilers Through Estimation of Steady State Operating Conditions

International Nuclear Information System (INIS)

Herszage, A.; Toren, M.

1998-01-01

Estimation of operating conditions for fossil fuel boiler heat exchangers is often required due to changes in working conditions, design modifications and especially for monitoring performance and failure diagnosis. Regular heat exchangers in fossil fuel boilers are composed of tube banks through which water or steam flow, while hot combustion (flue) gases flow outside the tubes. This work presents a top-down approach to operating conditions estimation based on field measurements. An example for a 350 MW unit superheater is thoroughly discussed. Integral calculations based on measurements for all unit heat exchangers (reheaters, superheaters) were performed first. Based on these calculations a scheme of integral conservation equations (lumped parameter) was then formulated at the single tube level. Steady state temperatures of superheater tube walls were obtained as a main output, and were compared to the maximum allowable operating temperatures of the tubes material. A combined lumped parameter - CFD (Computational Fluid Dynamics, FLUENT code) approach constitutes an efficient tool in certain cases. A brief report of such a case is given for another unit superheater. We conclude that steady state evaluations based on both integral and detailed simulations are a valuable monitoring and diagnosis tool for the power generation industry

Experimental study on heat pipe assisted heat exchanger used for industrial waste heat recovery

International Nuclear Information System (INIS)

Ma, Hongting; Yin, Lihui; Shen, Xiaopeng; Lu, Wenqian; Sun, Yuexia; Zhang, Yufeng; Deng, Na

2016-01-01

Highlights: • A heat pipe heat exchanger (HPHE) was used to recycle the waste heat in a slag cooling process of steel industry. • An specially designed on-line cleaning device was construed and used to enhance the heat transfer of HPHE. • The performance characteristics of a HPHE has been assessed by integrating the first and second law of thermodynamics. • The optimum operation conditions was determined by integrating the first and the second law of thermodynamics. - Abstract: Steel industry plays an important role economically in China. A great amount of hot waste liquids and gases are discharged into environment during many steelmaking processes. These waste liquids and gases have crucial energy saving potential, especially for steel slag cooling process. It could be possible to provide energy saving by employing a waste heat recovery system (WHRS). The optimum operation condition was assessed by integrating the first and the second law of thermodynamics for a water–water heat pipe heat exchanger (HPHE) for a slag cooling process in steel industry. The performance characteristics of a HPHE has been investigated experimentally by analyzing heat transfer rate, heat transfer coefficient, effectiveness, exergy efficiency and number of heat transfer units (NTU). A specially designed on-line cleaning device was used to clean the heat exchange tubes and enhance heat transfer. The results indicated that the exergy efficiency increased with the increment of waste water mass flow rate at constant fresh water mass flow rate, while the effectiveness decreased at the same operation condition. As the waste water mass flow rate varied from 0.83 m"3/h to 1.87 m"3/h, the effectiveness and exergy efficiency varied from 0.19 to 0.09 and from 34% to 41%, respectively. In the present work, the optimal flow rates of waste water and fresh water were 1.20 m"3/h and 3.00 m"3/h, respectively. The on-line cleaning device had an obvious effect on the heat transfer, by performing

Heat transfer in high-level waste management

International Nuclear Information System (INIS)

Dickey, B.R.; Hogg, G.W.

1979-01-01

Heat transfer in the storage of high-level liquid wastes, calcining of radioactive wastes, and storage of solidified wastes are discussed. Processing and storage experience at the Idaho Chemical Processing Plant are summarized for defense high-level wastes; heat transfer in power reactor high-level waste processing and storage is also discussed

Particle size distribution of fly ash from co-incineration of bituminous coal with municipal solid waste

Directory of Open Access Journals (Sweden)

Cieślik Ewelina

2018-01-01

Full Text Available One of the source of air pollutants is emission from local coal-fired boiler-houses and domestic heating boilers. The consequence of incineration of municipal waste is the introduction of additional pollutants into the atmosphere, including fly ash. The aim of this work was to evaluate the particle size distribution of fly ash emitted by coal combustion and co-incineration of coal with municipal waste in a domestic 18 kW central heating boiler equipped with an automatic fuel feeder. Mixtures of bituminous coal with different types of solid waste (5, 10 and 15% of mass fraction were used. Solid waste types consisted of: printed, colored PE caps, fragmented cable trunking, fragmented car gaskets and shredded tires from trucks. During the incineration of a given mixture of municipal waste with bituminous coal, the velocity of exhaust gas was specified, the concentration and mass flow of fly ash were determined together with the physico-chemical parameters of the exhaust gas, the samples of emitted fly ash were taken as the test material. Particle size analysis of fly ash was performed using laser particle sizer Fritch Analysette 22. The PM10 share from all fly ashes from incineration of mixtures was about 100%. Differences were noted between PM2.5 and PM1.

Particle size distribution of fly ash from co-incineration of bituminous coal with municipal solid waste

Science.gov (United States)

Cieślik, Ewelina; Konieczny, Tomasz; Bobik, Bartłomiej

2018-01-01

One of the source of air pollutants is emission from local coal-fired boiler-houses and domestic heating boilers. The consequence of incineration of municipal waste is the introduction of additional pollutants into the atmosphere, including fly ash. The aim of this work was to evaluate the particle size distribution of fly ash emitted by coal combustion and co-incineration of coal with municipal waste in a domestic 18 kW central heating boiler equipped with an automatic fuel feeder. Mixtures of bituminous coal with different types of solid waste (5, 10 and 15% of mass fraction) were used. Solid waste types consisted of: printed, colored PE caps, fragmented cable trunking, fragmented car gaskets and shredded tires from trucks. During the incineration of a given mixture of municipal waste with bituminous coal, the velocity of exhaust gas was specified, the concentration and mass flow of fly ash were determined together with the physico-chemical parameters of the exhaust gas, the samples of emitted fly ash were taken as the test material. Particle size analysis of fly ash was performed using laser particle sizer Fritch Analysette 22. The PM10 share from all fly ashes from incineration of mixtures was about 100%. Differences were noted between PM2.5 and PM1.

Hybrid system for fouling control in biomass boilers

Energy Technology Data Exchange (ETDEWEB)

Romeo, Luis M.; Gareta, Raquel [Centro de Investigacin de Recursos y Consumos Energeticos (CIRCE), Universidad de Zaragoza, Centro Politecnico Superior, Mareda de Luna, 3, Zaragoza 50018, (Spain)

2006-12-15

Renewable energy sources are essential paths towards sustainable development and CO{sub 2} emission reduction. For example, the European Union has set the target of achieving 22% of electricity generation from renewable sources by 2010. However, the extensive use of this energy source is being avoided by some technical problems as fouling and slagging in the surfaces of boiler heat exchangers. Although these phenomena were extensively studied in the last decades in order to optimize the behaviour of large coal power boilers, a simple, general and effective method for fouling control has not been developed. For biomass boilers, the feedstock variability and the presence of new components in ash chemistry increase the fouling influence in boiler performance. In particular, heat transfer is widely affected and the boiler capacity becomes dramatically reduced. Unfortunately, the classical approach of regular sootblowing cycles becomes clearly insufficient for them. Artificial Intelligence (AI) provides new means to undertake this problem. This paper illustrates a methodology based on Neural Networks (NNs) and Fuzzy-Logic Expert Systems to select the moment for activating sootblowing in an industrial biomass boiler. The main aim is to minimize the boiler energy and efficiency losses with a proper sootblowing activation. Although the NN type used in this work is well-known and the Hybrid Systems had been extensively used in the last decade, the excellent results obtained in the use of AI in industrial biomass boilers control with regard to previous approaches makes this work a novelty. (Author)

Potential of waste heat in Croatian industrial sector

Directory of Open Access Journals (Sweden)

Bišćan Davor

2012-01-01

Full Text Available Waste heat recovery in Croatian industry is of the highest significance regarding the national efforts towards energy efficiency improvements and climate protection. By recuperation of heat which would otherwise be wasted, the quantity of fossil fuels used for production of useful energy could be lowered thereby reducing the fuel costs and increasing the competitiveness of examined Croatian industries. Another effect of increased energy efficiency of industrial processes and plants is reduction of greenhouse gases i.e. the second important national goal required by the European Union (EU and United Nations Framework Convention on Climate Change (UNFCCC. Paper investigates and analyses the waste heat potential in Croatian industrial sector. Firstly, relevant industrial sectors with significant amount of waste heat are determined. Furthermore, significant companies in these sectors are selected with respect to main process characteristics, operation mode and estimated waste heat potential. Data collection of waste heat parameters (temperature, mass flow and composition is conducted. Current technologies used for waste heat utilization from different waste heat sources are pointed out. Considered facilities are compared with regard to amount of flue gas heat. Mechanisms for more efficient and more economic utilization of waste heat are proposed. [Acknoledgment. The authors would like to acknowledge the financial support provided by the UNITY THROUGH KNOWLEDGE FUND (UKF of the Ministry of Science, Education and Sports of the Republic of Croatia and the World Bank, under the Grant Agreement No. 89/11.

Techno-economic analysis of wood biomass boilers for the greenhouse industry

International Nuclear Information System (INIS)

Chau, J.; Sowlati, T.; Sokhansanj, S.; Preto, F.; Melin, S.; Bi, X.

2009-01-01

The objective of this study is to perform a techno-economic analysis on a typical wood pellet and wood residue boiler for generation of heat to an average-sized greenhouse in British Columbia. The variables analyzed included greenhouse size and structure, boiler efficiency, fuel types, and source of carbon dioxide (CO 2 ) for crop fertilization. The net present value (NPV) show that installing a wood pellet or a wood residue boiler to provide 40% of the annual heat demand is more economical than using a natural gas boiler to provide all the heat at a discount rate of 10%. For an assumed lifespan of 25 years, a wood pellet boiler system could generate NPV of C$259,311 without electrostatic precipitator (ESP) and C$74,695 with ESP, respectively. While, installing a wood residue boiler with or without an ESP could provide NPV of C$919,922 or C$1,104,538, respectively. Using a wood biomass boiler could also eliminate over 3000 tonne CO 2 equivalents of greenhouse gases annually. Wood biomass combustion generates more particulate matters than natural gas combustion. However, an advanced emission control system could significantly reduce particulate matters emission from wood biomass combustion which would bring the particulate emission to a relatively similar level as for natural gas

Field Test of Boiler Primary Loop Temperature Controller

Energy Technology Data Exchange (ETDEWEB)

Glanville, P. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Rowley, P. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Schroeder, D. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Brand, L. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States)

2014-09-01

Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and, in some cases, return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential.

Design, empirical modelling and analysis of a waste-heat recovery system coupled to a traditional cooking stove

International Nuclear Information System (INIS)

Sakdanuphab, Rachsak; Sakulkalavek, Aparporn

2017-01-01

Highlights: • WHR system was implemented to utilise the waste heat from a stove. • The empirical modelling by RSM can be used to predict the generated TEG power. • The total conversion efficiency of the WHR system was more than 80%. • The stove efficiency decreased less than 5% when the WHR system was attached. - Abstract: In this work, a waste-heat recovery (WHR) system was designed and implemented to utilise the waste heat from a cooking stove. The WHR system was designed to preserve maximum thermal energy efficiency, use passive cooling, and produce a system that did not alter the body of the cooking stove. The thermal energy from the cooking stove was converted into electrical energy by a thermoelectric generator (TEG) and used in a waste-heat hot water boiler. The cold side of the TEG was cooled by heat pipes immersed in a water box that offers a high heat transfer rate. The heated water can be used for domestic purposes. Dependent variables were the heater temperature and the volume of water. The heater temperature was varied between 130 and 271 °C, and 4.2–9.5 L of water was investigated. At equilibrium, response surface methodology based on a central composite design was used to empirically model the influence of the heater temperature and the volume of water on the electrical power generation and the hot water temperature. Experimental results of the system efficiency showed that the heater temperature was more influential than was the volume of water. The total efficiency of the WHR system was more than 80%. Thermal contact resistance was analysed to improve the WHR system performance. Finally, the thermal efficiency of a cooking stove, both with and without the WHR system, was measured. Results showed that the thermal efficiency of the cooking stove decreased by less than 5% when the WHR system was attached.

Development of METHANE de-NOX Reburn Process for Wood Waste and Biomass Fired Stoker Boilers - Final Report - METHANE de-NOX Reburn Technology Manual

Energy Technology Data Exchange (ETDEWEB)

J. Rabovitser; B. Bryan; S. Wohadlo; S. Nester; J. Vaught; M. Tartan (Gas Technology Institute); R. Glickert (ESA Environmental Solutions)

2007-12-31

The overall objective of this project was to demonstrate the effectiveness of the METHANE de-NOX® (MdN) Reburn process in the Forest Products Industry (FPI) to provide more efficient use of wood and sludge waste (biosolids) combustion for both energy generation and emissions reduction (specifically from nitrogen oxides (NOx)) and to promote the transfer of the technology to the wide range of wood waste-fired stoker boilers populating the FPI. This document, MdN Reburn Commercial Technology Manual, was prepared to be a resource to promote technology transfer and commercialization activities of MdN in the industry and to assist potential users understand its application and installation requirements. The Manual includes a compilation of MdN commercial design data from four different stoker boiler designs that were baseline tested as part of the development effort. Design information in the Manual include boiler CFD model studies, process design protocols, engineering data sheets and commercial installation drawings. Each design package is unique and implemented in a manner to meet specific mill requirements.

Monitoring of the energy performance of a district heating CHP plant based on biomass boiler and ORC generator

International Nuclear Information System (INIS)

Prando, Dario; Renzi, Massimiliano; Gasparella, Andrea; Baratieri, Marco

2015-01-01

More than seventy district heating (DH) plants based on biomass are operating in South Tyrol (Italy) and most of them supply heat to residential districts. Almost 20% of them are cogenerative systems, thus enabling primary energy savings with respect to the separate production of heat and power. However, the actual performance of these systems in real operation can considerably differ from the nominal one. The main objectives of this work are the assessment of the energy performance of a biomass boiler coupled with an Organic Rankine Cycle (i.e. ORC) generator under real operating conditions and the identification of its potential improvements. The fluxes of energy and mass of the plant have been measured onsite. This experimental evaluation has been supplemented with a thermodynamic model of the ORC generator, calibrated with the experimental data, which is capable to predict the system performance under different management strategies of the system. The results have highlighted that a decrease of the DH network temperature of 10 °C can improve the electric efficiency of the ORC generator of one percentage point. Moreover, a DH temperature reduction could decrease the main losses of the boiler, namely the exhaust latent thermal loss and the exhaust sensible thermal loss, which account for 9% and 16% of the boiler input power, respectively. The analysis of the plant has pointed out that the ORC pump, the flue gases extractor, the thermal oil pump and the condensation section fan are the main responsible of the electric self-consumption. Finally, the negative effect of the subsidisation on the performance of the plant has been discussed. - Highlights: • Energy performance of a biomass boiler coupled to an ORC turbine in real operation. • Potential improvements of a CHP plant connected to a DH network. • Performance prediction by means of a calibrated ORC thermodynamic model. • Influence of the DH temperature on the electric efficiency. • Impact of the

Energy from waste by gasification; Energi ur avfall genom foergasning

Energy Technology Data Exchange (ETDEWEB)

Padban, Nader; Nilsson, Torbjoern; Berge, Niklas [TPS Termiska Processer AB, Nykoeping (Sweden)

2002-12-01

At present the investigation on alternative techniques to solve the problem with the growing amount of the wastes within European countries is a highly propitiated research area. The driving forces behind this priority are the current EU-legislations regarding the ban on landfill of combustible wastes and also the regulation on emission limits from waste treatment plants. The alternatives for waste treatment besides recycling are incineration, direct co-combustion and gasification. Co-combustion of waste with biomass can be considered a short-term solution for the problem but has the disadvantages of decreasing the capacity for clean fuels such as biomass and set demands on intensive modifications in the existing heat or heat and power plants. Waste gasification is an attractive alternative that can compete with incineration and co-combustion processes when the environmental and economical aspects are concerned. The product gas from a waste gasifier can be burned alone in conventional oil fired boilers or be co-fired with biomass in biomass plant. Fuel quality, gas cleaning system and questions related to ash treatment are the key parameters that must be considered in design and construction of a waste gasification process. Gasification of waste fractions that have limited contents of contaminants such as nitrogen, sulfur and chlorine will simplify the gas cleaning procedure and increase the competitiveness of the process. Heavy metals will be in captured in the fly ash if a gas filtering temperature below 200 deg C is applied. Activated carbon can be used as a sorbent for mercury, lime or alkali for capturing chlorine. For fuels with low Zn content a higher gas filtering temperature can be applied. Direct co-combustion or gasification/co-combustion of a fuel with low heating value affects two main parameters in the boiler: the adiabatic combustion temperature and the total capacity of the boiler. It is possible to co-fire: a) sorted MSW: 25%, b) sorted industrial

Waste heat recovery for offshore applications

DEFF Research Database (Denmark)

Pierobon, Leonardo; Kandepu, Rambabu; Haglind, Fredrik

2012-01-01

vary in the range 20-30%. There are several technologies available for onshore gas turbines (and low/medium heat sources) to convert the waste heat into electricity. For offshore applications it is not economical and practical to have a steam bottoming cycle to increase the efficiency of electricity...... production, due to low gas turbine outlet temperature, space and weight restrictions and the need for make-up water. A more promising option for use offshore is organic Rankine cycles (ORC). Moreover, several oil and gas platforms are equipped with waste heat recovery units to recover a part of the thermal...... energy in the gas turbine off-gas using heat exchangers, and the recovered thermal energy acts as heat source for some of the heat loads on the platform. The amount of the recovered thermal energy depends on the heat loads and thus the full potential of waste heat recovery units may not be utilized...

Effect of Prolong Aging to the Microstructure and Mechanical Properties of Boiler Tube

International Nuclear Information System (INIS)

Norasiah Abdul Kasim; Mohd Harun; Muhamad Rawi Mohd Zin; Zaifol Samsu; Mahdi Ezwan Mahmoud; Zaiton Selamat; Shariff Satar

2013-01-01

Boiler or steam generator is a device used to create steam by applying heat energy to water. For industrial applications, most boilers are used under extreme conditions, which require them to operating continuously or in a batch. Therefore constant heating and cooling will result into certain material failure, or when the operation itself exhibit a few malfunctions, it will affected the boiler condition and contribute to its failure. Hence the main emphasis on this study is investigating the effect of aging, with the influence of temperature by heating it into a period of time. Focus on understanding the changes occurred during the operating hour of boiler by simulating a short term aging experiment. The boilers structure material, Carbon Steel BS3509 used in this experiment were heated on a furnace with 500 and 550 centigrade for 19, 49, 72 and 191 hours. After the heating process, the metal specimens will be observed its micro structural changes and the oxide layer. The hardness will also be tested and taken accounted for before and after heating. The results and insight from the observation have been analyzed and discussed. (author)

Modeling transient heat transfer in nuclear waste repositories.

Science.gov (United States)

Yang, Shaw-Yang; Yeh, Hund-Der

2009-09-30

The heat of high-level nuclear waste may be generated and released from a canister at final disposal sites. The waste heat may affect the engineering properties of waste canisters, buffers, and backfill material in the emplacement tunnel and the host rock. This study addresses the problem of the heat generated from the waste canister and analyzes the heat distribution between the buffer and the host rock, which is considered as a radial two-layer heat flux problem. A conceptual model is first constructed for the heat conduction in a nuclear waste repository and then mathematical equations are formulated for modeling heat flow distribution at repository sites. The Laplace transforms are employed to develop a solution for the temperature distributions in the buffer and the host rock in the Laplace domain, which is numerically inverted to the time-domain solution using the modified Crump method. The transient temperature distributions for both the single- and multi-borehole cases are simulated in the hypothetical geological repositories of nuclear waste. The results show that the temperature distributions in the thermal field are significantly affected by the decay heat of the waste canister, the thermal properties of the buffer and the host rock, the disposal spacing, and the thickness of the host rock at a nuclear waste repository.

Biomass boiler conversion potential in the eastern United States

Science.gov (United States)

Charles D. Ray; Li Ma; Thomas Wilson; Daniel Wilson; Lew McCreery; Janice K. Wiedenbeck

2013-01-01

The U.S. is the world's leading consumer of primary energy. A large fraction of this energy is used in boiler installations to generate steam and hot water for heating applications. It is estimated there are total 163,000 industrial and commercial boilers in use in the United States of all sizes. This paper characterizes the commercial and industrial boilers in...

Efficient recovery and upgrading of waste heat from humid air in the forest industry. Pre-feasibility study; Energieffektivisering inom skogsindustrin genom spillvaermeaatervinning fraan vaatluft. Foerprojektering och loensamhetsbedoemning av anlaeggningsalternativ

Energy Technology Data Exchange (ETDEWEB)

Ingman, Daniel; Gustafsson, Maria; Westermark, Mats

2007-12-15

Within the pulp and paper and saw mill industries there are large quantities of waste heat in the form of moist air or humid flue gases. The temperature and dew point are generally too low for the streams to be useful as process heat. Waste heat can be recovered from humid gas streams e.g. outgoing gas from paper machines, lumber dryers, green liquor flash tanks, flue gases from power and recovery boilers, lime kilns etc. In general, this waste heat is available around 50-65 deg C. One way to utilise the heat on a higher temperature level is by means of heat pumping. The present project studies the possibility to use a recently developed absorption heat pump technology for upgrading waste heat to district heating or process steam. Via direct contact between the absorbent and humid gas stream, the moisture is condensed in the absorbent and the latent heat simultaneously increases the liquid's temperature. A number of process solutions have been calculated in terms of technical and economic performance. The process can be designed for production of hot water or process steam from upgraded waste heat. The end product is indirectly governed be the selection of absorbent or working medium. Investigated absorbents are solutions of potassium formate, sodium hydroxide and phosphoric acid, of which the former two have been included in the techno-economic calculations. The upgraded heat can either save costs by replacing primary fuel or result in increased revenues by exporting produced heat. Internally, the produced heat often replaces oil or electricity on the margin. The choice of regeneration method for the used and diluted absorbent is governed by the mill's energy situation. Industries with large waste heat resources, high value on process steam and use of heat on district heat level, waste heat driven regeneration is advisable. Industries with similar value on MP and LP steam should use back-pressure regeneration with MP steam for optimum cost and energy

FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

Energy Technology Data Exchange (ETDEWEB)

Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; John Gaudlip; Matthew Lapinsky; Rhett McLaren; William Serencsits; Neil Raskin; Tom Steitz; Joseph J. Battista

2003-03-26

The Pennsylvania State University, utilizing funds furnished by the U.S. Department of Energy's Biomass Power Program, investigated the installation of a state-of-the-art circulating fluidized bed boiler at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring biofuels and coal-based feedstocks. The study was performed using a team that included personnel from Penn State's Energy Institute, Office of Physical Plant, and College of Agricultural Sciences; Foster Wheeler Energy Services, Inc.; Foster Wheeler Energy Corporation; Parsons Energy and Chemicals Group, Inc.; and Cofiring Alternatives. The activities included assessing potential feedstocks at the University Park campus and surrounding region with an emphasis on biomass materials, collecting and analyzing potential feedstocks, assessing agglomeration, deposition, and corrosion tendencies, identifying the optimum location for the boiler system through an internal site selection process, performing a three circulating fluidized bed (CFB) boiler design and a 15-year boiler plant transition plan, determining the costs associated with installing the boiler system, developing a preliminary test program, determining the associated costs for the test program, and exploring potential emissions credits when using the biomass CFB boiler.

Increase of efficiency and reliability of liquid fuel combustion in small-sized boilers

Science.gov (United States)

Roslyakov, P. V.; Proskurin, Yu V.; Ionkin, I. L.

2017-11-01

One of the ways to increase the efficiency of using fuels is to create highly efficient domestic energy equipment, in particular small-sized hot-water boilers in autonomous heating systems. Increasing the efficiency of the boiler requires a reduction in the temperature of the flue gases leaving, which, in turn, can be achieved by installing additional heating surfaces. The purpose of this work was to determine the principal design solutions and to develop a draft design for a high-efficiency 3-MW hot-water boiler using crude oil as its main fuel. Ensuring a high efficiency of the boiler is realized through the use of an external remote economizer, which makes it possible to reduce the dimensions of the boiler, facilitate the layout of equipment in a limited size block-modular boiler house and virtually eliminate low-temperature corrosion of boiler heat exchange surfaces. In the article the variants of execution of the water boiler and remote economizer are considered and the preliminary design calculations of the remote economizer for various schemes of the boiler layout in the Boiler Designer software package are made. Based on the results of the studies, a scheme was chosen with a three-way boiler and a two-way remote economizer. The design of a three-way fire tube hot water boiler and an external economizer with an internal arrangement of the collectors, providing for its location above the boiler in a block-modular boiler house and providing access for servicing both a remote economizer and a hot water boiler, is proposed. Its mass-dimensional and design parameters are determined. In the software package Boiler Designer thermal, hydraulic and aerodynamic calculations of the developed fire tube boiler have been performed. Optimization of the boiler design was performed, providing the required 94% efficiency value for crude oil combustion. The description of the developed flue and fire-tube hot water boiler and the value of the main design and technical and

Monitoring energy efficiency of condensing boilers via hybrid first-principle modelling and estimation

NARCIS (Netherlands)

Satyavada, Harish; Baldi, S.

2018-01-01

The operating principle of condensing boilers is based on exploiting heat from flue gases to pre-heat cold water at the inlet of the boiler: by condensing into liquid form, flue gases recover their latent heat of vaporization, leading to 10–12% increased efficiency with respect to traditional

Waste heat of HTR power stations for district heating

International Nuclear Information System (INIS)

Bonnenberg, H.; Schlenker, H.V.

1975-01-01

The market situation, the applied techniques, and the transport, for district heating in combination with HTR plants are considered. Analysis of the heat market indicates a high demand for heat at temperatures between 100 and 150 0 C in household and industry. This market for district heating can be supplied by heat generated in HTR plants using two methods: (1) the combined heat and power generation in steam cycle plants by extracting steam from the turbine, and (2) the use of waste heat of a closed gas turbine cycle. The heat generation costs of (2) are negligible. The cost for transportation of heat over the average distance between existing plant sites and consumer regions (25 km) are between 10 and 20% of the total heat price, considering the high heat output of nuclear power stations. Comparing the price of heat gained by use of waste heat in HTR plants with that of conventional methods, considerable advantages are indicated for the combined heat and power generation in HTR plants. (author)

Knowledge based system for fouling assessment of power plant boiler

International Nuclear Information System (INIS)

Afgan, N.H.; He, X.; Carvalho, M.G.; Azevedo, J.L.T.

1999-01-01

The paper presents the design of an expert system for fouling assessment in power plant boilers. It is an on-line expert system based on selected criteria for the fouling assessment. Using criteria for fouling assessment based on 'clean' and 'not-clean' radiation heat flux measurements, the diagnostic variable are defined for the boiler heat transfer surface. The development of the prototype knowledge-based system for fouling assessment in power plants boiler comprise the integrations of the elements including knowledge base, inference procedure and prototype configuration. Demonstration of the prototype knowledge-based system for fouling assessment was performed on the Sines power plant. It is a 300 MW coal fired power plant. 12 fields are used with 3 on each side of boiler

46 CFR 53.01-3 - Adoption of section IV of the ASME Boiler and Pressure Vessel Code.

Science.gov (United States)

2010-10-01

... 46 Shipping 2 2010-10-01 2010-10-01 false Adoption of section IV of the ASME Boiler and Pressure...) MARINE ENGINEERING HEATING BOILERS General Requirements § 53.01-3 Adoption of section IV of the ASME Boiler and Pressure Vessel Code. (a) Heating boilers shall be designed, constructed, inspected, tested...

New waste heat district heating system with combined heat and power based on absorption heat exchange cycle in China

International Nuclear Information System (INIS)

Sun Fangtian; Fu Lin; Zhang Shigang; Sun Jian

2012-01-01

A new waste heat district heating system with combined heat and power based on absorption heat exchange cycle (DHAC) was developed to increase the heating capacity of combined heat and power (CHP) through waste heat recovery, and enhance heat transmission capacity of the existing primary side district heating network through decreasing return water temperature by new type absorption heat exchanger (AHE). The DHAC system and a conventional district heating system based on CHP (CDH) were analyzed in terms of both thermodynamics and economics. Compared to CDH, the DHAC increased heating capacity by 31% and increased heat transmission capacity of the existing primary side district heating network by 75%. The results showed that the exergetic efficiency of DHAC was 10.41% higher and the product exergy monetary cost was 36.6¥/GJ less than a CHD. DHAC is an effective way to increase thermal utilization factor of CHP, and to reduce district heating cost. - Highlights: ► Absorption heat pumps are used to recover waste heat in CHP. ► Absorption heat exchanger can reduce exergy loss in the heat transfer process. ► New waste heat heating system (DHAC) can increase heating capacity of CHP by 31%. ► DHAC can enhance heat transmission capacity of the primary pipe network by 75%. ► DHAC system has the higher exergetic efficiency and the better economic benefit.

Proceedings of the 3rd international conference on heat exchangers, boilers and pressure vessels (HEB-97). Vol.1 (Research Papers)

International Nuclear Information System (INIS)

1997-04-01

This conference was held on 5-6 Apr 1997 in Alexandria. the specialists discussed heat exchangers, boilers and pressure vessels. more than 200 papers were presented in the meetings. it contains of data, figures and tables

Proceedings of the 3rd international conference on heat exchangers, boilers and pressure vessels (HEB-97). Vol.1 (Research Papers)

Energy Technology Data Exchange (ETDEWEB)

NONE

1997-04-01

This conference was held on 5-6 Apr 1997 in Alexandria. the specialists discussed heat exchangers, boilers and pressure vessels. more than 200 papers were presented in the meetings. it contains of data, figures and tables.

Modeling and optimization of integrated exhaust gas recirculation and multi-stage waste heat recovery in marine engines

DEFF Research Database (Denmark)

Kyriakidis, Fotis; Sørensen, Kim; Singh, Shobhana

2017-01-01

Waste heat recovery combined with exhaust gas recirculation is a promising technology that can address both the issue of NOx (nitrogen oxides) reduction and fuel savings by including a pressurized boiler. In the present study, a theoretical optimization of the performance of two different...... configurations of steam Rankine cycles, with integrated exhaust gas recirculation for a marine diesel engine, is presented. The first configuration employs two pressure levels and the second is configured with three-pressure levels. The models are developed in MATLAB based on the typical data of a large two......-stroke marine diesel engine. A turbocharger model together with a blower, a pre-scrubber and a cooler for the exhaust gas recirculation line, are included. The steam turbine, depending on the configuration, is modeled as either a dual or triple pressure level turbine. The condensation and pre-heating process...

Optimal waste heat recovery and reuse in industrial zones

International Nuclear Information System (INIS)

Stijepovic, Mirko Z.; Linke, Patrick

2011-01-01

Significant energy efficiency gains in zones with concentrated activity from energy intensive industries can often be achieved by recovering and reusing waste heat between processing plants. We present a systematic approach to target waste heat recovery potentials and design optimal reuse options across plants in industrial zones. The approach first establishes available waste heat qualities and reuse feasibilities considering distances between individual plants. A targeting optimization problem is solved to establish the maximum possible waste heat recovery for the industrial zone. Then, a design optimization problem is solved to identify concrete waste heat recovery options considering economic objectives. The paper describes the approach and illustrates its application with a case study. -- Highlights: → Developed a systematic approach to target waste heat recovery potentials and to design optimal recovery and reuse options across plants in industrial zones. → Five stage approach involving data acquisition, analysis, assessment, targeting and design. → Targeting optimization problem establishes the maximum possible waste heat recovery and reuse limit for the industrial zone. → Design optimization problem provides concrete waste heat recovery and reuse network design options considering economic objectives.

Design of Boiler Welding for Improvement of Lifetime and Cost Control.

Science.gov (United States)

Thong-On, Atcharawadi; Boonruang, Chatdanai

2016-11-03

Fe-2.25Cr-1Mo a widely used material for headers and steam tubes of boilers. Welding of steam tube to header is required for production of boiler. Heat affected zone of the weld can have poor mechanical properties and poor corrosion behavior leading to weld failure. The cost of material used for steam tube and header of boiler should be controlled. This study propose a new materials design for boiler welding to improve the lifetime and cost control, using tungsten inert gas (TIG) welding of Fe-2.25Cr-1Mo tube to carbon steel pipe with chromium-containing filler. The cost of production could be reduced by the use of low cost material such as carbon steel pipe for boiler header. The effect of chromium content on corrosion behavior of the weld was greater than that of the microstructure. The lifetime of the welded boiler can be increased by improvement of mechanical properties and corrosion behavior of the heat affected zone.

Design of Boiler Welding for Improvement of Lifetime and Cost Control

Directory of Open Access Journals (Sweden)

Atcharawadi Thong-On

2016-11-01

Full Text Available Fe-2.25Cr-1Mo a widely used material for headers and steam tubes of boilers. Welding of steam tube to header is required for production of boiler. Heat affected zone of the weld can have poor mechanical properties and poor corrosion behavior leading to weld failure. The cost of material used for steam tube and header of boiler should be controlled. This study propose a new materials design for boiler welding to improve the lifetime and cost control, using tungsten inert gas (TIG welding of Fe-2.25Cr-1Mo tube to carbon steel pipe with chromium-containing filler. The cost of production could be reduced by the use of low cost material such as carbon steel pipe for boiler header. The effect of chromium content on corrosion behavior of the weld was greater than that of the microstructure. The lifetime of the welded boiler can be increased by improvement of mechanical properties and corrosion behavior of the heat affected zone.

Design of a small scale boiler package for testing high moisture content biofuels

Energy Technology Data Exchange (ETDEWEB)

Proctor, Andrew

2005-07-01

This report presents the results of a project to design a prototype, small-scale boiler (0.88 MWth output) to enable clean and efficient combustion of high moisture content (>30%) biomass fuels. The boiler was based on an open bottom smoke tube design, modified to incorporate water tubes in the combustion chamber running from front to back. These were added to support refractory bricks to create an extra pass in the boiler combustion chamber such that the reflected heat from the refractory increased the rate of evaporation of moisture from the fuel. A chain grate stoker was employed. The combustion tests involved three biofuels: wood pellets with a low moisture content (8-10%) (to provide combustion rates for a commercially proven biofuel); wood chips from forestry waste with a 30-40% moisture content; and spent mushroom compost with 70-75% moisture. The tests on the wood chips required a number of modifications to the fuel feeding system and to the boiler in order to achieve limited success and the tests with the mushroom compost were unsuccessful due to the combination of the high moisture content and the fuel's low calorific value. Experience gained with the wood chips suggested a number of improvements for a future boiler design. As well as describing the experimental work and test results, the report offers an economic analysis (capital costs, fuel costs, running costs) of the scheme.

Water Boiler Change-Over in Mini-TPP Mode

Directory of Open Access Journals (Sweden)

B. A. Bayrashevsky

2011-01-01

Full Text Available The paper considers water boiler modernization by its change-over in mini-TPP mode with an expansion tank and a heating turbine of small capacity.  A software complex permitting to evaluate competitive ability of such water boiler modernization in comparison with a cogeneration plant.

Condensating flue gases of light oil boilers: Influence on emissions and on the efficiency of the heat production

International Nuclear Information System (INIS)

Lehtinen, M.; Fogelholm, C.J.

1995-01-01

The aim of the research was to find out the influence of condensating the flue gases on emissions and on the efficiency of the heat production. The installations that were examined were a heat pump - boiler combination. Comparable research has not been done in Finland before. For the measurements the test instrument was installed in a laboratory hall. It consisted of a 45 kW boiler and a 10 kW (heating power) heat pump and a flow controlled room. The test instrument was equipped with thermal and current sensors and flue gas analysators. The fuel used in tests was a typical light fuel oil. Sulphur content of the oil was 0,03 percentage by weight Reduction of the emissions was researched in two ways, analysing the flue gases and the condensation water. Following compounds in the flue gases were measured: NO x , O 2 SO 2 , CO and CO 2 . Sulphur, metals and pH-value were analysed from the condensation water. The content of sulphur and metals in condense water were compared to content of the same components in oil. Reduction of the sulphur was under 30 %. As the balance limit for defining the efficiency was chosen the flow controlled room. Measurements were done with two different heat loads. At the first test drive average heat load was about 19 kW. Therefore the burner was on for about five minutes and off for about 15 minutes. The heat pump was running continuously. At the second test drive the average heat load was about 50 kW, therefore both the burner and the heat pump were on all the time The lower heat value of fuel was used on the efficiency calculation At the first test drive efficiency was 1,364 and at the second test drive efficiency was 1,048. Out door temperature was +12 deg C (author)

Experimental validation of a thermodynamic boiler model under steady state and dynamic conditions

International Nuclear Information System (INIS)

Carlon, Elisa; Verma, Vijay Kumar; Schwarz, Markus; Golicza, Laszlo; Prada, Alessandro; Baratieri, Marco; Haslinger, Walter; Schmidl, Christoph

2015-01-01

Highlights: • Laboratory tests on two commercially available pellet boilers. • Steady state and a dynamic load cycle tests. • Pellet boiler model calibration based on data registered in stationary operation. • Boiler model validation with reference to both stationary and dynamic operation. • Validated model suitable for coupled simulation of building and heating system. - Abstract: Nowadays dynamic building simulation is an essential tool for the design of heating systems for residential buildings. The simulation of buildings heated by biomass systems, first of all needs detailed boiler models, capable of simulating the boiler both as a stand-alone appliance and as a system component. This paper presents the calibration and validation of a boiler model by means of laboratory tests. The chosen model, i.e. TRNSYS “Type 869”, has been validated for two commercially available pellet boilers of 6 and 12 kW nominal capacities. Two test methods have been applied: the first is a steady state test at nominal load and the second is a load cycle test including stationary operation at different loads as well as transient operation. The load cycle test is representative of the boiler operation in the field and characterises the boiler’s stationary and dynamic behaviour. The model had been calibrated based on laboratory data registered during stationary operation at different loads and afterwards it was validated by simulating both the stationary and the dynamic tests. Selected parameters for the validation were the heat transfer rates to water and the water temperature profiles inside the boiler and at the boiler outlet. Modelling results showed better agreement with experimental data during stationary operation rather than during dynamic operation. Heat transfer rates to water were predicted with a maximum deviation of 10% during the stationary operation, and a maximum deviation of 30% during the dynamic load cycle. However, for both operational regimes the

Assessment of physical workload in boiler operations.

Science.gov (United States)

Rodrigues, Valéria Antônia Justino; Braga, Camila Soares; Campos, Julio César Costa; Souza, Amaury Paulo de; Minette, Luciano José; Sensato, Guilherme Luciano; Moraes, Angelo Casali de; Silva, Emília Pio da

2012-01-01

The use of boiler wood-fired is fairly common equipment utilized in steam generation for energy production in small industries. The boiler activities are considered dangerous and heavy, mainly due to risks of explosions and the lack of mechanization of the process. This study assessed the burden of physical labor that operators of boilers are subjected during the workday. Assessment of these conditions was carried out through quantitative and qualitative measurements. A heart rate monitor, a wet-bulb globe thermometer (WBGT), a tape-measure and a digital infrared camera were the instruments used to collect the quantitative data. The Nordic Questionnaire and the Painful Areas Diagram were used to relate the health problems of the boiler operator with activity. With study, was concluded that the boiler activity may cause pains in the body of intensity different, muscle fatigue and diseases due to excessive weight and the exposure to heat. The research contributed to improve the boiler operator's workplace and working conditions.

Comparative study of operation of condensing and traditional boilers equipped with the ORC module for electricity generation

Directory of Open Access Journals (Sweden)

Mikielewicz Dariusz

2017-01-01

Full Text Available Condensing technology applied to boilers is to make full use of thermal energy contained in the fuel. That means that additionaly the heat from condensation of exhaust gases can be used for the purposes of heating the domestic hot water and to cover the demand for central heating. The study analyzed the operation of the “traditional” boiler equipped with the ORC module as the similar arrangement but with the condensing boiler. In the case of a conventional boiler there is noted a greater fuel consumption and the greater power generated than in the case of the unit with the condensing boiler. Postulated is the indicator in the form of a ratio of turbine power to the mass flow rate of fuel, which in turn gives a higher value for the condensing boiler, thus demonstrating that the operation of condensing boiler ORC module will be more economical. Perspective domestic micro CHP with ORC should be installed in boilers with recovery of heat from condensation from the exhaust gases.

Thermo Dynamics and Economics Evaluations: Substitution of the Extraction Steam with the Wasted Heat of Flue Gas

Science.gov (United States)

Hao, Lifen; Qiu, Lixia; Li, Jinping; Li, Dongxiong

2018-01-01

A new heat supplying system is proposed that utilizes the exhausted gas of the boiler to substitute the extraction steam from the turbine as the driving force for the adsorption heat pump regarding the recovery of the condensation heat of power plant. However, our system is not subject to the low efficiency of wasted heat utilization due to the low temperature of flue gas, which hence possesses higher performance in COP factors in the utilization of heat than that of the conventional techniques of using flues gas, so the amount of extracted gas from turbine can be reduced and the power generate rate be enhanced. Subsequently, detailed evaluation of the performance of this system in the point of views of thermodynamics and economics are presented in this work. For the instance of a 330 MW heat supply unit, 5 sample cities are chosen to demonstrate and confirm our economic analysis. It is revealed that when the heating coefficient of the heat pump is 1.8, the investment payback periods for these 5 cities are within the range of 2.4 to 4.8 years, which are far below the service year of the heat pump, demonstrating remarkable economic benefits for our system.

Test of a small domestic boiler using different pellets

International Nuclear Information System (INIS)

Dias, J.; Costa, M.; Azevedo, J.L.T.

2004-01-01

This paper presents results from an experimental study performed on a 13 kW th commercial domestic boiler using pellets as fuel. Four different types of pellets were used and, for each one, the boiler was tested as a function of its capacity and the fan regulation affecting excess air. Measurements were performed for boiler heat load, pellet consumption rate, flue-gas temperature and composition. Mass balances allowed the calculation of the flue-gas flow rate and associated heat losses. Losses from incomplete combustion have also been quantified. Under boiler steady-state conditions the flue-gas O 2 concentration changes with boiler load and ventilation due to the regulation scheme of the boiler. Flue-gas CO shows a minimum for values of O 2 in the flue-gases of about 13%. NO x emissions are independent of excess air for low values of nitrogen in the fuel whereas, for larger values, NO x emissions increase with the O 2 present in the combustion products. The fractional conversion of the pellet nitrogen into NO x is in line with literature data. The boiler start-up was characterised by the temperature evolution inside and above the bed showing the propagation of combustion in the bed during about 10 min. During boiler start-up, a maximum in CO emissions was observed which is associated with the maximum combustion intensity, as typified by the flue-gas O 2 concentration and temperature, regardless the pellet type. (Author)

Simultaneous Waste Heat and Water Recovery from Power Plant Flue Gases for Advanced Energy Systems

Energy Technology Data Exchange (ETDEWEB)

Wang, Dexin [Gas Technology Inst., Des Plaines, IL (United States)

2016-12-31

This final report presents the results of a two-year technology development project carried out by a team of participants sponsored by the Department of Energy (DOE). The objective of this project is to develop a membrane-based technology to recover both water and low grade heat from power plant flue gases. Part of the recovered high-purity water and energy can be used directly to replace plant boiler makeup water as well as improving its efficiency, and the remaining part of the recovered water can be used for Flue Gas Desulfurization (FGD), cooling tower water makeup or other plant uses. This advanced version Transport Membrane Condenser (TMC) with lower capital and operating costs can be applied to existing plants economically and can maximize waste heat and water recovery from future Advanced Energy System flue gases with CO₂ capture in consideration, which will have higher moisture content that favors the TMC to achieve higher efficiency.

The use of laser-induced plasma spectroscopy technique for the characterization of boiler tubes

International Nuclear Information System (INIS)

Nicolas, G.; Mateo, M.P.; Yanez, A.

2007-01-01

The present work focuses on the characterization of boiler tube walls using laser-induced plasma spectroscopy technique with visual inspection by optical and scanning electron microscopy of the cross-sections of these tubes. In a watertube boiler, water runs through tubes that are surrounded by a heating source. As a result, the water is heated to very high temperatures, causing accumulation of deposits on the inside surfaces of the tubes. These deposits play an important role in the efficiency of the boiler tube because they produce a reduction of the boiler heat rate and an increase in the number of tube failures. The objectives are to determine the thickness and arrangement of deposits located on the highest heat area of the boiler and compare them with tube parts where the heat flux is lower. The major deposits found were copper and magnetite. These deposits come mainly from the boiler feedwater and from the reaction between iron and water, and they do not form on the tube walls at a uniform rate over time. Their amount depends on the areas where they are collected. A Nd:YAG laser operating at 355 nm has been used to perform laser-induced plasma spectra and depth profiles of the deposits

The use of laser-induced plasma spectroscopy technique for the characterization of boiler tubes

Science.gov (United States)

Nicolas, G.; Mateo, M. P.; Yañez, A.

2007-12-01

The present work focuses on the characterization of boiler tube walls using laser-induced plasma spectroscopy technique with visual inspection by optical and scanning electron microscopy of the cross-sections of these tubes. In a watertube boiler, water runs through tubes that are surrounded by a heating source. As a result, the water is heated to very high temperatures, causing accumulation of deposits on the inside surfaces of the tubes. These deposits play an important role in the efficiency of the boiler tube because they produce a reduction of the boiler heat rate and an increase in the number of tube failures. The objectives are to determine the thickness and arrangement of deposits located on the highest heat area of the boiler and compare them with tube parts where the heat flux is lower. The major deposits found were copper and magnetite. These deposits come mainly from the boiler feedwater and from the reaction between iron and water, and they do not form on the tube walls at a uniform rate over time. Their amount depends on the areas where they are collected. A Nd:YAG laser operating at 355 nm has been used to perform laser-induced plasma spectra and depth profiles of the deposits.

Optimization criteria for low temperature waste heat utilization

International Nuclear Information System (INIS)

Kranebitter, F.

1977-01-01

A special case in this field is the utilization of very low temperature waste heat. The temperature level under consideration in this paper is in the range between the body temperature of human beings and their environment. The waste heat from power generation and industrial processes is also considered. Thermal energy conversion will be mainly accomplished by heat cycles where discharged waste heat is reverse proportional to the upper cycle temperature. Limiting this upper cycle temperature by technological reasons the optimization of the heat cycle will depend on the nature of the cycle itself and specially on the temperature selected for the heat discharge. The waste heat discharge is typical for the different kinds of heat cycles and the paper presents the four most important of them. Feasible heat transfer methods and their economic evaluations are discussed and the distillation processes will be the basis for further considerations. The waste heat utilization for distillation purposes could be realized by three different cycles, the open cycle, the closed cycle and the multy cycle. Resulting problems as deaeration of large water streams and removal of the dissolved gases and their solutions are also discussed. (M.S.)

Possibilities for gas turbine and waste incinerator integration

NARCIS (Netherlands)

Korobitsyn, M.A.; Jellema, P.; Hirs, Gerard

1999-01-01

The aggressive nature of the flue gases in municipal waste incinerators does not allow the temperature of steam in the boiler to rise above 400°C. An increase in steam temperature can be achieved by external superheating in a heat recovery steam generator positioned behind a gas turbine, so that

Simulation of a heat pump system for total heat recovery from flue gas

International Nuclear Information System (INIS)

Wei, Maolin; Yuan, Weixing; Song, Zhijia; Fu, Lin; Zhang, Shigang

2015-01-01

This paper introduces an approach of using an open-cycle absorption heat pump (OAHP) for recovering waste heat from the flue gas of a gas boiler with a system model. And equivalent energy efficiency is used to evaluate two other heat recovery systems that integrate an electric compression heat pump (EHP) or an absorption heat pump (AHP) with a boiler. The key factors influencing the systems are evaluated. The OAHP system efficiency is improved by 11% compared to the base case. And the OAHP system is more efficient than the AHP or the EHP systems, especially when the solution mass flow rate is only a little less than the cold water mass flow rate. The energy efficiency comparison is supplemented with a simplified economic analysis. The results indicate that the OAHP system is the best choice for the current prices of electricity and natural gas in Beijing. - Highlights: • An OAHP system is analyzed to improve heat recovery from natural gas flue gas. • OAHP system models are presented and analyzed. • The key factors influencing the OAHP systems are analyzed. • The OAHP system is most efficient for most cases compared with other systems. • The OAHP system is more economic than other systems

EFFICIENCY OF MULTI-MODULE SOLAR COLLECTORS AS A PREFIX TO A BOILER

Directory of Open Access Journals (Sweden)

Denysova A.E.

2014-12-01

Full Text Available Influencing factors on thermal and economic efficiency of the combined of heat supply installation are established. Constructive circuits of solar heat supply "prefix" interaction with boiler installation are worked out. Mathematical models of heat exchange processes in elements of combined heat supply system with the account solar engineering characteristics are developed. The techniques of analysis of efficiency of multi-modular system of solar collectors with compulsory circulation for water heating boiler allowing calculating of efficiency factor; heat removal factor and heat transfer factor with the account of construction and operation conditions of alternative heat supply system are presented.

DYMEL code for prediction of dynamic stability limits in boilers

International Nuclear Information System (INIS)

Deam, R.T.

1980-01-01

Theoretical and experimental studies of Hydrodynamic Instability in boilers were undertaken to resolve the uncertainties of the existing predictive methods at the time the first Advanced Gas Cooled Reactor (AGR) plant was commissioned. The experiments were conducted on a full scale electrical simulation of an AGR boiler and revealed inadequacies in existing methods. As a result a new computer code called DYMEL was developed based on linearisation and Fourier/Laplace Transformation of the one-dimensional boiler equations in both time and space. Beside giving good agreement with local experimental data, the DYMEL code has since shown agreement with stability data from the plant, sodium heated helical tubes, a gas heated helical tube and an electrically heated U-tube. The code is now used widely within the U.K. (author)

Advanced air/flue gas staging based on CFD modelling for enhanced combustion and burnout in a waste-wood fired boiler

DEFF Research Database (Denmark)

Rajh, Boštjan; Yin, Chungen; Samec, Niko

2017-01-01

The paper presents the impacts of the jet momentum, position and orientation of air and Recycled Flue Gas (RFG) streams on the performance of a grate-fired boiler burning waste wood via a comprehensive CFD-based parametric study. It is found that the air and RFG jets can be optimized to enhance m...

Failure analysis of boiler tube

International Nuclear Information System (INIS)

Mehmood, K.; Siddiqui, A.R.

2007-01-01

Boiler tubes are energy conversion components where heat energy is used to convert water into high pressure superheated steam, which is then delivered to a turbine for electric power generation in thermal power plants or to run plant and machineries in a process or manufacturing industry. It was reported that one of the tubes of a fire-tube boiler used in a local industry had leakage after the formation of pits at the external surface of the tube. The inner side of the fire tube was working with hot flue gasses with a pressure of 10 Kg/cm/sup 2/ and temperature 225 degree C. The outside of the tube was surrounded by feed water. The purpose of this study was to determine the cause of pits developed at the external surface of the failed boiler tube sample. In the present work boiler tube samples of steel grade ASTM AI61/ASTM A192 were analyzed using metallographic analysis, chemical analysis, and mechanical testing. It was concluded that the appearance of defects on the boiler tube sample indicates cavitation type corrosion failure. Cavitation damage superficially resembled pitting, but surface appeared considerably rougher and had many closely spaced pits. (author)

Potential of organic Rankine cycle using zeotropic mixtures as working fluids for waste heat recovery

International Nuclear Information System (INIS)

Li, You-Rong; Du, Mei-Tang; Wu, Chun-Mei; Wu, Shuang-Ying; Liu, Chao

2014-01-01

The performance of the ORC (organic Rankine cycle) systems using zeotropic mixtures as working fluids for recovering waste heat of flue gas from industrial boiler is examined on the basis of thermodynamics and thermo-economics under different operating conditions. In order to explore the potential of the mixtures as the working fluids in the ORC, the effects of various mixtures with different components and composition proportions on the system performance have been analyzed. The results show that the compositions of the mixtures have an important effect on the ORC system performance, which is associated with the temperature glide during the phase change of mixtures. From the point of thermodynamics, the performance of the ORC system is not always improved by employing the mixtures as the working fluids. The merit of the mixtures is related to the restrictive conditions of the ORC, different operating conditions results in different conclusions. At a fixed pinch point temperature difference, the small mean heat transfer temperature difference in heat exchangers will lead to a larger heat transfer area and the larger total cost of the ORC system. Compared with the ORC with pure working fluids, the ORC with the mixtures presents a poor economical performance. - Highlights: • Organic Rankine cycle system with the mixture working fluids for recovering waste heat is analyzed. • The performance of the mixture-fluid ORC is related to temperature glide in phase change of mixture working fluids. • The relative merit of the mixture working fluids depends on the restrictive operation conditions of the ORC. • The ORC with mixture working fluid presents a poor economical performance compared with the pure working fluid case

Researching the Performance of Dual-Chamber Fire-Tube Boiler Furnace

Directory of Open Access Journals (Sweden)

Khaustov Sergei

2015-01-01

Full Text Available Autonomous heating systems equipped with fire-tube or shell boilers show high effectiveness, consistent performance and great technical parameters. But there is a significant limitation of its thermal productivity due to the complexity of durable large diameter fire-tube bottoms implementation. Optimization of combustion aerodynamics can be the way to expand the fire-tube boilers performance limit. In this case lots of problems connected with reducing emissions of toxic substances, providing of burning stability, local heat stresses and aerodynamic resistances should be solved. To resolve the indicated problems, a modified model of dual-chamber fire-tube boiler furnace is proposed. The performance of suggested flame-tube was simulated using the proven computer-aided engineering software ANSYS Multiphysics. Results display proposed flame tube completely filled with moving medium without stagnant zones. Turbulent vortical combustion is observed even with the straight-through fuel supply. Active flue gas recirculation in suggested dual-chamber furnace reduces emissions of pollutants. Diminution of wall heat fluxes allows boiler operation at lower water treatment costs.

Pressure intelligent control strategy of Waste heat recovery system of converter vapors

Science.gov (United States)

Feng, Xugang; Wu, Zhiwei; Zhang, Jiayan; Qian, Hong

2013-01-01

The converter gas evaporative cooling system is mainly used for absorbing heat in the high temperature exhaust gas which produced by the oxygen blowing reaction. Vaporization cooling steam pressure control system of converter is a nonlinear, time-varying, lagging behind, close coupling of multivariable control object. This article based on the analysis of converter operation characteristics of evaporation cooling system, of vaporization in a production run of pipe pressure variation and disturbance factors.For the dynamic characteristics of the controlled objects,we have improved the conventional PID control scheme.In Oxygen blowing process, we make intelligent control by using fuzzy-PID cascade control method and adjusting the Lance,that it can realize the optimization of the boiler steam pressure control.By design simulation, results show that the design has a good control not only ensures drum steam pressure in the context of security, enabling efficient conversion of waste heat.And the converter of 1800 flue gas through pipes and cool and dust removal also can be cooled to about 800. Therefore the converter haze evaporative cooling system has achieved to the converter haze temperature decrease effect and enhanced to the coal gas returns-ratio.

Maximising the recovery of low grade heat: An integrated heat integration framework incorporating heat pump intervention for simple and complex factories

International Nuclear Information System (INIS)

Miah, J.H.; Griffiths, A.; McNeill, R.; Poonaji, I.; Martin, R.; Leiser, A.; Morse, S.; Yang, A.; Sadhukhan, J.

2015-01-01

Highlights: • A new practical heat integration framework incorporating heat pump technology for simple and complex food factories. • A decision making procedure was proposed to select process or utility heat integration in complex and diverse factories. • New stream classifications proposed to identify and compare streams linked between process and utility, especially waste heat. • A range of ‘Heat Pump Thresholds’ to identify and compare heat pump configurations with steam generation combustion boiler. - Abstract: The recovery of heat has long been a key measure to improving energy efficiency and maximising the heat recovery of factories by Pinch analysis. However, a substantial amount of research has been dedicated to conventional heat integration where low grade heat is often ignored. Despite this, the sustainability challenges facing the process manufacturing community are turning interest on low grade energy recovery systems to further advance energy efficiency by technological interventions such as heat pumps. This paper presents a novel heat integration framework incorporating technological interventions for both simple and complex factories to evaluate all possible heat integration opportunities including low grade and waste heat. The key features of the framework include the role of heat pumps to upgrade heat which can significantly enhance energy efficiency; the selection process of heat pump designs which was aided by the development of ‘Heat Pump Thresholds’ to decide if heat pump designs are cost-competitive with steam generation combustion boiler; a decision making procedure to select process or utility heat integration in complex and diverse factories; and additional stream classifications to identify and separate streams that can be practically integrated. The application of the framework at a modified confectionery factory has yielded four options capable of delivering a total energy reduction of about 32% with an economic payback

Technical specifications for the provision of heat and steam sources for INPP and Visaginas. Final report

International Nuclear Information System (INIS)

2003-01-01

In October 1999, the National Energy Strategy was approved by the Lithuanian Parliament. The National Energy Strategy included the decision to close Unit-1 of INPP before 2005. Later is has been decided to close Unit 2 before the end of 2009 as well. The closure and decommissioning will have heavy impact on the heat supply for the city of Visaginas. Unit 1 and Unit 2 of INPP supplies hot water and steam to INPP for process purposes and for space heating of residential and commercial buildings. When Unit 1 is permanently shut down, reliable heat and steam sources independent of the power plants own heat and steam generation facilities are required for safety reasons in the event of shutdown of the remaining unit for maintenance or in an emergency. These steam and heat sources must be operational before single unit operation is envisaged. Provision of a reliable independent heat and steam source is therefore urgent. After both reactors are shut down permanently, a steam source will be needed at the plant for radioactive waste storage and disposal. INPP and DEA has performed a feasibility study for the provision of a reliable heat source for Ignalina Nuclear Power Plant and Visaginas, and the modernisation of Visaginas district heating system. The objective of this project is to prepare technical specifications for the provision of new heat and steam sources for INPP and Visaginas, and for rehabilitation of the heat transmission pipeline between INPP, the back-up boiler station and Visaginas City. The results of the study are presented in detail in the reports and technical specifications: 1. Transient analysis for Visaginas DH system, 2. Non-destructive testing of boiler stations, pump stations and transmission lines, 3. Conceptual design, 4. Technical specifications, Package 1 to 6. The study has suggested: 1. Construction of new steam boiler station, 2. Construction of new heat only boiler station, 3. Renovation of existing back-up heat only boiler station, 4

Possibility analysis of combustion of torrefied biomass in 140 t/h PC boiler

Directory of Open Access Journals (Sweden)

Jagodzińska Katarzyna

2016-01-01

Full Text Available The study attempts to evaluate the impact of combustion of torrefied willow (Latin: Salix viminalis and palm kernel shell (Latin: Elaeis guineensis on the heat exchange in a 140 t/h PC boiler through an analysis of 6 cases for different boiler loads (60 %, 75 % and 100 % and a comparison with coal combustion. The analysis is premised on a 0-dimensional model based on the method presented in [15, 16, 17] and long-standing experimental measurements. Inter alia, the following results are presented: the temperature distribution of flue gases and the working medium (water/steam in characteristic points of the boiler as well as heat transfer coefficients for each element thereof. The temperature distribution of both fluids and the heat transfer coefficients are similar for all analysed fuels for each boiler load. However, the flue gas temperature at the outlet is higher in the case of torrefied biomass combustion. Due to that, there is an increase in the stack loss, which involves a decrease in the boiler efficiency. The conclusion is that torrefied biomass combustion is possible in a PC boiler without the need to change the boiler construction. However, it would be less effective than coal combustion.

Evaluating the potential of process sites for waste heat recovery

International Nuclear Information System (INIS)

Oluleye, Gbemi; Jobson, Megan; Smith, Robin; Perry, Simon J.

2016-01-01

Highlights: • Analysis considers the temperature and duties of the available waste heat. • Models for organic Rankine cycles, absorption heat pumps and chillers proposed. • Exploitation of waste heat from site processes and utility systems. • Concept of a site energy efficiency introduced. • Case study presented to illustrate application of the proposed methodology. - Abstract: As a result of depleting reserves of fossil fuels, conventional energy sources are becoming less available. In spite of this, energy is still being wasted, especially in the form of heat. The energy efficiency of process sites (defined as useful energy output per unit of energy input) may be increased through waste heat utilisation, thereby resulting in primary energy savings. In this work, waste heat is defined and a methodology developed to identify the potential for waste heat recovery in process sites; considering the temperature and quantity of waste heat sources from the site processes and the site utility system (including fired heaters and, the cogeneration, cooling and refrigeration systems). The concept of the energy efficiency of a site is introduced – the fraction of the energy inputs that is converted into useful energy (heat or power or cooling) to support the methodology. Furthermore, simplified mathematical models of waste heat recovery technologies using heat as primary energy source, including organic Rankine cycles (using both pure and mixed organics as working fluids), absorption chillers and absorption heat pumps are developed to support the methodology. These models are applied to assess the potential for recovery of useful energy from waste heat. The methodology is illustrated for an existing process site using a case study of a petroleum refinery. The energy efficiency of the site increases by 10% as a result of waste heat recovery. If there is an infinite demand for recovered energy (i.e. all the recoverable waste heat sources are exploited), the site

Recovery of Water from Boiler Flue Gas Using Condensing Heat Exchangers

Energy Technology Data Exchange (ETDEWEB)

Edward Levy; Harun Bilirgen; John DuPoint

2011-03-31

Most of the water used in a thermoelectric power plant is used for cooling, and DOE has been focusing on possible techniques to reduce the amount of fresh water needed for cooling. DOE has also been placing emphasis on recovery of usable water from sources not generally considered, such as mine water, water produced from oil and gas extraction, and water contained in boiler flue gas. This report deals with development of condensing heat exchanger technology for recovering moisture from flue gas from coal-fired power plants. The report describes: (1) An expanded data base on water and acid condensation characteristics of condensing heat exchangers in coal-fired units. This data base was generated by performing slip stream tests at a power plant with high sulfur bituminous coal and a wet FGD scrubber and at a power plant firing high-moisture, low rank coals. (2) Data on typical concentrations of HCl, HNO{sub 3} and H{sub 2}SO{sub 4} in low temperature condensed flue gas moisture, and mercury capture efficiencies as functions of process conditions in power plant field tests. (3) Theoretical predictions for sulfuric acid concentrations on tube surfaces at temperatures above the water vapor dewpoint temperature and below the sulfuric acid dew point temperature. (4) Data on corrosion rates of candidate heat exchanger tube materials for the different regions of the heat exchanger system as functions of acid concentration and temperature. (5) Data on effectiveness of acid traps in reducing sulfuric acid concentrations in a heat exchanger tube bundle. (6) Condensed flue gas water treatment needs and costs. (7) Condensing heat exchanger designs and installed capital costs for full-scale applications, both for installation immediately downstream of an ESP or baghouse and for installation downstream of a wet SO{sub 2} scrubber. (8) Results of cost-benefit studies of condensing heat exchangers.

Recovery of Water from Boiler Flue Gas Using Condensing Heat Exchangers

Energy Technology Data Exchange (ETDEWEB)

Levy, Edward; Bilirgen, Harun; DuPont, John

2011-03-31

Most of the water used in a thermoelectric power plant is used for cooling, and DOE has been focusing on possible techniques to reduce the amount of fresh water needed for cooling. DOE has also been placing emphasis on recovery of usable water from sources not generally considered, such as mine water, water produced from oil and gas extraction, and water contained in boiler flue gas. This report deals with development of condensing heat exchanger technology for recovering moisture from flue gas from coal-fired power plants. The report describes: • An expanded data base on water and acid condensation characteristics of condensing heat exchangers in coal-fired units. This data base was generated by performing slip stream tests at a power plant with high sulfur bituminous coal and a wet FGD scrubber and at a power plant firing highmoisture, low rank coals. • Data on typical concentrations of HCl, HNO{sub 3} and H{sub 2}SO{sub 4} in low temperature condensed flue gas moisture, and mercury capture efficiencies as functions of process conditions in power plant field tests. • Theoretical predictions for sulfuric acid concentrations on tube surfaces at temperatures above the water vapor dewpoint temperature and below the sulfuric acid dew point temperature. • Data on corrosion rates of candidate heat exchanger tube materials for the different regions of the heat exchanger system as functions of acid concentration and temperature. • Data on effectiveness of acid traps in reducing sulfuric acid concentrations in a heat exchanger tube bundle. • Condensed flue gas water treatment needs and costs. • Condensing heat exchanger designs and installed capital costs for full-scale applications, both for installation immediately downstream of an ESP or baghouse and for installation downstream of a wet SO{sub 2} scrubber. • Results of cost-benefit studies of condensing heat exchangers.

CFD Simulation On CFBC Boiler

Directory of Open Access Journals (Sweden)

Amol S. Kinkar

2015-02-01

Full Text Available Abstract Heavy industrialization amp modernization of society demands in increasing of power cause to research amp develop new technology amp efficient utilization of existing power units. Variety of sources are available for power generation such as conventional sources like thermal hydro nuclear and renewable sources like wind tidal biomass geothermal amp solar. Out of these most common amp economical way for producing the power is by thermal power stations. Various industrial boilers plays an important role to complete the power generation cycle such as CFBC Circulating Fluidized Bed Combustion FBC Fluidized Bed Combustion AFBC Atmospheric Fluidized Bed Combustion Boiler CO Boiler RG amp WHR Boiler Waster heat recovery Boiler. This paper is intended to comprehensively give an account of knowledge related to refractory amp its failure in CFBC boiler with due effect of flue gas flow during operation on refractory by using latest technology of CAD Computer aided Design amp CAE Computer aided Engineering. By conceptual application of these technology the full scale model is able to analyze in regards the flow of flue gas amp bed material flow inside the CFBC loop via CFD Computational Fluid Dynamics software. The results obtained are helpful to understand the impact of gas amp particles on refractory in different areas amp also helped to choose suitable refractory material in different regions.

Chemical cleaning of UK AGR boilers

International Nuclear Information System (INIS)

Rudge, A.; Turner, P.; Ghosh, A.; Clary, W.; Tice, D.

2002-01-01

For the first time in their operational lives, UK advanced gas-cooled reactor once-through boilers have been chemically cleaned. Chemical cleaning was necessary to avoid lost output resulting from boiler pressure drops, which had been increasing for a number of years. Chemical cleaning of these boilers presents a number of unique difficulties. These include lack of access to the boilers, highly sensitised 316H superheater sections that cannot be excluded from the cleaning flow path, relatively thin boiler tube walls and an intolerance to boiler tube failure because of the role of the boilers in nuclear decay heat removal. The difficulties were overcome by implementing the clean in a staged manner, starting with an extensive materials testwork programme to select and then to substantiate the cleaning process. The selected process was based on ammoniated citric acid plus formic acid for the principal acid cleaning stage. Materials testwork was followed by an in-plant trial clean of six boiler tubes, further materials testwork and the clean of a boiler tube in a full-scale test rig. An overview is presented of the work that was carried out to demonstrate that the clean could be carried out safely, effectively and without leading to unacceptable corrosion losses. Full-scale chemical cleaning was implemented by using as much of the existing plant as possible. Careful control and monitoring was employed to ensure that the cleaning was implemented according to the specified design, thus ensuring that a safe and effective clean was carried out. Full-scale cleaning has resulted in significant boiler pressure drop recovery, even though the iron burden was relatively low and cleaning was completed in a short time. (orig.)

Apparatus and method of controlling the thermal performance of an oxygen-fired boiler

Science.gov (United States)

Levasseur, Armand A.; Kang, Shin G.; Kenney, James R.; Edberg, Carl D.

2017-09-05

Disclosed herein is a method of controlling the operation of an oxy-fired boiler; the method comprising combusting a fuel in a boiler; producing a heat absorption pattern in the boiler; discharging flue gases from the boiler; recycling a portion of the flue gases to the boiler; combining a first oxidant stream with the recycled flue gases to form a combined stream; splitting the combined stream into several fractions; and introducing each fraction of the combined stream to the boiler at different points of entry to the boiler.

Particle Emission Characteristics of Modern and Old-Type Residential Boilers Fired with Wood Logs and Wood Pellets

International Nuclear Information System (INIS)

Johansson, L.S.; Gustavsson, L.; Tullin, C.; Potter, A.; Leckner, B.

2005-01-01

Residential biofuel combustion for heating can be performed in two ways: in a stove heating the surrounding room, or in a boiler heating water to be circulated through a piping system to heat an entire house. In contrast to stoves, wood boilers can be connected to heat storage tanks, which is an advantage from an emission point of view. The present work focuses on comparing emissions from old-type and modern boilers by means of systematic variation of combustion device, fuel quality, firing behaviour, and the influence of heat storage tank. User habits are simulated in a schematic way. The purpose of the comparison is to determine the emission differences between old-type and modern residential biofuel boilers and to quantify emission characteristics of different kind of biofuel combustion

Towards controlling dioxins emissions from power boilers fuelled with salt-laden wood waste

International Nuclear Information System (INIS)

Luthe, C.; Karidio, I.; Uloth, V.

1997-01-01

An evaluation of the dioxins emissions from a power boiler fuelled with salt-laden wood waste has provided insights on potential control technologies. Whereas a reduction in stack particulate levels does not preclude a corresponding reduction in dioxins emissions, good combustion conditions, in combination with an efficient secondary collection device for particulate removal, were found to offer effective control (stack emissions of 0.064 to 0.086 ng TEQ/m 3 ). Regarding minimization of dioxins formation at source, a preliminary assessment of the possible beneficial effect of an attenuated chlorine:sulphur ratio was encouraging. A more accurate assessment requires additional trials, preferably longer in duration, to eliminate any possible memory effects. (author)

Combined heat and power production planning in a waste-to-energy plant on a short-term basis

International Nuclear Information System (INIS)

Touš, Michal; Pavlas, Martin; Putna, Ondřej; Stehlík, Petr; Crha, Lukáš

2015-01-01

In many cases, WtE (waste-to-energy) plants are CHP (combined heat and power) producers. They are often integrated into a central heating system and they also export electricity to the grid. Therefore, they have to plan their operation on a long-term basis (months, years) as well as on a short-term basis (hours, days). Simulation models can effectively support decision making in CHP production planning. In general, CHP production planning on a short-term basis is a challenging task for WtE plants. This article presents a simulation based support. It is demonstrated on an example involving a real WtE plant. Most of the models of relevant WtE sub-systems (boilers, steam turbine) are developed using operational data and applying linear regression and artificial neural network technique. The process randomness given mainly by fluctuating heating value of waste leads to uncertainty in a calculation of CHP production and a stochastic approach is appropriate. The models of the sub-systems are, therefore, extended of a stochastic part and Monte-Carlo simulation is applied. Compared to the current planning strategy in the involved WtE plant, the stochastic simulation based planning provides increased CHP production resulting in better net thermal efficiency and increased revenue. This is demonstrated through a comparison using real operational data. - Highlights: • Introduction of a stochastic model of a CHP production in a waste-to-energy plant. • An application of the model for the next day CHP production planning. • Better net thermal efficiency and therefore increased revenue achieved.

Evaluation of thermal overload in boiler operators.

Science.gov (United States)

Braga, Camila Soares; Rodrigues, Valéria Antônia Justino; Campos, Julio César Costa; de Souza, Amaury Paulo; Minette, Luciano José; de Moraes, Angêlo Casali; Sensato, Guilherme Luciano

2012-01-01

The Brazilians educational institutions need a large energy demand for the operation of laundries, restaurants and accommodation of students. Much of that energy comes from steam generated in boilers with wood fuel. The laboral activity in boiler may present problems for the operator's health due to exposure to excessive heat, and its operation has a high degree of risk. This paper describes an analysis made the conditions of thermal environment in the operation of a B category boiler, located at a Higher Education Institution, located in the Zona da Mata Mineira The equipments used to collect data were Meter WBGT of the Heat Index; Meter of Wet Bulb Index and Globe Thermometer (WBGT); Politeste Instruments, an anemometer and an Infrared Thermometer. By the application of questionnaires, the second phase consisted of collecting data on environmental factors (temperature natural environment, globe temperature, relative humidity and air velocity). The study concluded that during the period evaluated, the activity had thermal overload.

Model technique for aerodynamic study of boiler furnace

Energy Technology Data Exchange (ETDEWEB)

1966-02-01

The help of the Division was recently sought to improve the heat transfer and reduce the exit gas temperature in a pulverized-fuel-fired boiler at an Australian power station. One approach adopted was to construct from Perspex a 1:20 scale cold-air model of the boiler furnace and to use a flow-visualization technique to study the aerodynamic patterns established when air was introduced through the p.f. burners of the model. The work established good correlations between the behaviour of the model and of the boiler furnace.

Design of A District Heating System Including The Upgrading of Residual Industrial Waste Heat

NARCIS (Netherlands)

Falcao, P.W.; Mesbah, A.; Suherman, M.V.; Wennekes, S.

2005-01-01

This study was aimed to evaluate the feasibility of using a waste heat stream from DSM for a District Heating System. A conceptual design was carried out with emphasis on the unit for upgrading the residual waste heat. Having reviewed heat pump technology, mechanical heat pump was found to be the

Synergistic Utilization of Coal Fines and Municipal Solid Waste in Coal-Fired Boilers. Phase I Final Report

Energy Technology Data Exchange (ETDEWEB)

V. Zamansky; P. Maly; M. Klosky

1998-06-12

A feasibility study was performed on a novel concept: to synergistically utilize a blend of waste coal fines with so-called E-fuel for cofiring and reburning in utility and industrial boilers. The E-fuel is produced from MSW by the patented EnerTech's slurry carbonization process. The slurry carbonization technology economically converts MSW to a uniform, low-ash, low-sulfur, and essentially chlorine-free fuel with energy content of about 14,800 Btu/lb.

A review of waste heat recovery technologies for maritime applications

International Nuclear Information System (INIS)

Singh, Dig Vijay; Pedersen, Eilif

2016-01-01

Highlights: • Major waste heat sources available on ships have been reviewed. • A review of suitable waste heat recovery systems was conducted for marine vessels. • Technologies have been compared for their potential and suitability for marine use. • Kalina cycle offers the highest potential for marine waste heat recovery. • Turbo compound system most suitable for recovering diesel exhaust pressure energy. - Abstract: A waste heat recovery system produces power by utilizing the heat energy lost to the surroundings from thermal processes, at no additional fuel input. For marine vessels, about 50 percent of the total fuel energy supplied to diesel power-plant aboard is lost to the surroundings. While the total amount of wasted energy is considerable, the quality of this energy is quite low due to its low temperature and has limited potential for power production. Effective waste heat recovery systems use the available low temperature waste heat to produce mechanical/electrical power with high efficiency value. In this study a review of different waste heat recovery systems has been conducted, to lay out the potential recovery efficiencies and suitability for marine applications. This work helps in identifying the most suitable heat recovery technologies for maritime use depending on the properties of shipboard waste heat and achievable recovery efficiencies, whilst discussing the features of each type of system.

Boiler house modernization through shared savings program

Energy Technology Data Exchange (ETDEWEB)

Breault, R.W. [Tecogen, Waltham, MA (United States)

1995-12-31

Throughout Poland as well as the rest of Eastern Europe, communities and industries rely on small heat only boilers to provide district and process heat. Together these two sectors produce about 85,000 MW from boilers in the 2 to 35 MW size range. The bulk of these units were installed prior to 1992 and must be completely overhauled to meet the emission regulations which will be coming into effect on January 1, 1998. Since the only practical fuel is coal in most cases, these boilers must be either retrofit with emission control technology or be replaced entirely. The question that arises is how to accomplish this given the current tight control of capital in Poland and other East European countries. A solution that we have for this problem is shared savings. These boilers are typically operating with a quiet low efficiency as compared to western standards and with excessive manual labor. Installing modernization equipment to improve the efficiency and to automate the process provides savings. ECOGY provides the funds for the modernization to improve the efficiency, add automation and install emission control equipment. The savings that are generated during the operation of the modernized boiler system are split between the client company and ECOGY for a number of years and then the system is turned over in entirety to the client. Depending on the operating capacity, the shared savings agreement will usually span 6 to 10 years.

Performance evaluation and optimization of fluidized bed boiler in ethanol plant using irreversibility analysis

Directory of Open Access Journals (Sweden)

Nugroho Agung Pambudi

2017-09-01

Full Text Available This research aims to evaluate the performance of a fluidized bed boiler in an ethanol production plant through exergy and irreversibility analysis. The study also includes the optimization of the pre-heater and the deaerator in order to improve the system efficiency. Operational data from the ethanol production plant was collected between 2015 and early 2016. The total exergy derived from the fuel was determined to be 7783 kJ/s, while the exergy efficiency of the system was found to be 26.19%, with 2214 kJ/s used in steam production, while 71.55% was lost to component irreversibility and waste heat from the pre-heater. The exergy efficiencies of individual components of the system such as the boiler, deaerator, and pre-heater were found to be 25.82%, 40.13%, and 2.617%, respectively, with the pre-heater having the lowest efficiency. Thus, the pre-heater has the highest potential to significantly improve the efficiency of the boiler system. The optimization of the pre-heater shows that a rise in temperature in the outlet of the pre-heater positively affects the exergy efficiency of the deaerator.

Data for modern boilers used in co-combustion; Moderna panndata inom samfoerbraenning

Energy Technology Data Exchange (ETDEWEB)

Thorson, Ola [S.E.P. Scandinavian Energy Project AB, Goeteborg (Sweden)

2004-04-01

This project is a survey and a description of today's technical status and future development trends in the field of co-combustion. The survey is done from an energy production company's point of view and two technical questions have been studied; the possibilities for high steam data and the possibilities for a wide load range. These parameters are limited by the corrosive properties of the fuel and the environmental requirements in the EU directive for combustion of waste. In the report following issues are discussed: Examples of and experiences from co-combustion plants and plants that combust problematic fuels and have high steam data. A future prospect of high steam data in co-combustion plants by the usage of modern technical solutions and a description of these solutions. Important research and development results from combustion of problematic fuels in combination with high steam data. Choice of firing technology, boiler design and auxiliary systems and its affection on the load range in a boiler for co-combustion. A literature survey has been done to get the latest results from combustion of problematic fuels. Then a number of interesting plants have been identified and facts about them have been collected by contacts with plant owners, suppliers and professional researchers and also through publications. The report shows that Sweden, Finland and Denmark are in the front line of using high steam data for co-combustion of biomass and waste fuels. There are/have been problems with superheater corrosion in many of these plants but a number of ways how to handle high steam data have been identified: Adjust the fuel mix or add additives; Use high alloy materials; Consider the final super heater as a part that is worn out by time; Place the final super heater in the particle loop seal/sand locker; Use an external separate fired super heater; Gasification and then co-combustion of the pyrolysis gas in a conventional existing boiler; Place the

Analysis of Flue Gas Emissions Using a Semi-industrial Boiler Fueled by Biodiesel Produced from Two-stage Transesterification of Waste Cooking Oil

OpenAIRE

Mansourpoor, M.; Shariati, A.

2014-01-01

In this work, waste cooking oil and methanol as feedstock together with sulfuric acid and potassium hydroxide as catalysts were used to produce biodiesel. The physical properties of the waste cooking oil, the produced biodiesel and the purchased petrodiesel were measured using specified ASTM standards. To examine their performance and their flue gases emissions, biodiesel and petrodiesel were burnt in a wet base semi-industrial boiler. The emitted combustion gases, including CO, NOx, SO2 and ...

Analysis of the location for peak heating in CHP based combined district heating systems

International Nuclear Information System (INIS)

Wang, Haichao; Lahdelma, Risto; Wang, Xin; Jiao, Wenling; Zhu, Chuanzhi; Zou, Pinghua

2015-01-01

Combined heat and power (CHP) is the main technology for providing the base load of district heating in China. However, CHP is not efficient for providing the peak load; instead, a peak boiler with high efficiency could be used to compensate the peak load. This paper studies how the location of the peak boiler can affect the energy efficiency and economic performance of such CHP based combined district heating system. Firstly, the connection mode and the control strategy for different peak heating locations are analyzed. Then the effect of the peak boiler's location on the initial investment of the network and the cost for distributing heat is studied. The objective is to place the peak boiler in a location where the overall costs are the smallest. Following this rule, the results indicate that the peak boiler should be located at the CHP plant if that allows using cheaper ‘self-use electricity’ in CHP for distributing the heat. However, if the market electricity price is used everywhere, or if energy efficiency is more emphasized, the location of the peak boiler should be closer to the users with dense heat loads. - Highlights: • Location for peak heating in the CHP based combined DH system is studied. • Regulation or control strategies for combined DH are summarized. • The heat load duration curve for combined DH is demonstrated. • Network design for combined DH with peak boiler outside of the CHP is analyzed

A study by simulation of dynamic instability in boilers using the NUMEL/DYMEL suite of programmes

International Nuclear Information System (INIS)

Jeffries, T.O.

1985-01-01

Tube-to-tube instability in a once through sodium heated boiler has been studied using the finite difference model developed by the CEGB and embodied in the NUMEL and DYMEL compute codes. The method used was to simulate the boiler and then carry out frequency response tests, as one would on a real boiler. The advantages of using the simulation model compared with using the real system are the ease with which experiments may be performed and the ease of access to a wide range of parameters which could only be obtained approximately, if at all, from a real boiler. The advantage is that validation of the model is only approximate though in the case of sodium heated boilers, conditions are similar to those in electrically heated rigs used for validation. The study led to an understanding of how such a boiler should be operated to avoid tube-to-tube instability and with the detailed temperature profiles available from NUMEL it was possible to develop existing theory to predict boiler transfer functions similar to those observed in the frequency response tests. (author)

ANALISA KEHILANGAN ENERGI PADA FIRE TUBE BOILER KAPASITAS 10 TON

Directory of Open Access Journals (Sweden)

Aditio Primayudi Aji Nugroho

2015-06-01

Full Text Available Tujuan dari penulisan ini adalah menghitung kinerja boiler dengan mengetahui kerugian energi pada saat produksi steam. Analisa teknis pada boiler sangat diperlukan, sebagai upaya peningkatan efisiensi dan mengetahui banyaknya energi yang terbuang sebagai kerugian. Faktorfaktor penyebab kehilangan panas/heat loss terbesar pada boiler antara lain : “kehilangan panas akibat gas buang kering, kandungan steam dalam gas buang, kandungan air dalam bahan bakar, kandungan air dalam suplai udara dan lain-lain”.Kehilangan panas/heat loss atau juga bisa disebut kehilangan energi merupakan salah satu faktor penting yang sangat berpengaruh dalam mengidentifikasi efisiensi pada boiler.Untuk itu dilakukan studi analisa dengan perhitungan kehilangan panas dengan tujuan untuk mengetahui besarnya penurunan performance dan penyebab dari penurunan performance. Berdasarkan data dan analisa metode direct diketahui penurunan sebesar 21% pada kondisi normal (operasi 79% dan dari hasil perhitungan kehilangan panas indirect sebesar 16.68% efisiensi boiler sebesar 83.32% maka dari itu adanya kehilangan panas, perlu adanya perbaikan dalam control pengaturan bahan bakar dan udara yang masuk secara optimum dengan cara menggunakan Oxygen Trim Control yang berfungsi untuk mengukur konsentrasi oksigen pada cerobong dan secara otomatis mengatur oksigen pada udara yang masuk burner sehingga dihasilkan pembakaran dengan efisiensi yang optimal.dan dengan menggunakan economizer pada pemanasan awal suhu air umpan dapat menaikan efisiensi boiler.

Influence of boiler load on water tubes burnout

Energy Technology Data Exchange (ETDEWEB)

Said, S.A.M.; Habib, M.A.; Badr, H.M.; Mansour, R. [King Fahd Univ. of Petroleum and Minerals, Dhahran (Saudi Arabia). Dept. of Mechanical Engineering

2009-07-01

The influence of boiler loads on water tube burnout was investigated. The in-service boiler had 2 burners at different levels located in the front of the burner's wall. Homogenous-flow and separated-flow models were designed to simulate the water circulation and combustion processes inside the boiler tubes. Heat flux calculations were derived by solving the conservation of mass, momentum, and energy equations and species concentration as well as by solving turbulence, reaction rate, and radiation model equations. Results of the study showed that heat flux during full loads ranged from close to 0 to 270 kW/m2. The right side screen wall of the burner exhibited higher heat flux values in the middle region of the wall where large areas were subjected to heat flux close to a maximum of 270 kW/m2. Results also included reductions in heat flux values at partial loads. Maximum values were reduced from 270 kW/m2 ato 230 kW/m2 at 75 per cent capacity and 200 kW/m2 at 60 per cent capacity. The rate of steam generation increased from 0.1 kg/s to 0.153 kg/s when the distance from the burner wall increased from 2 meters to 12 meters. 10 refs., 10 figs.

Automotive Thermoelectric Waste Heat Recovery

Science.gov (United States)

Meisner, Gregory P.

2015-03-01

Considerable fuel energy, as much as 70%, is not converted to useful work by internal combustion engines but is instead rejected as waste heat, and more than half of the waste heat, nearly 40% of fuel energy, is contained in vehicle exhaust gas. This provides an opportunity to recover some of the wasted fuel energy and convert it from heat into useful work, subject to the laws of thermodynamics, and thereby improve vehicle energy efficiency. Thermoelectric (TE) materials have been extensively researched and TE devices are now being developed for operation at high temperatures corresponding to automotive exhaust gases for direct solid-state conversion of heat into electricity. This has stimulated substantial progress in the development of practical TE generator (TEG) systems for large-scale commercialization. A significant enabler of this progress has been the US Department of Energy's Vehicle Technologies Program through funding for low cost solutions for automotive TE waste heat recovery to improve fuel economy. Our current project at General Motors has culminated in the identification of the potential supply chain for all components and assembly of an automotive TEG. A significant focus has been to develop integrated and iterative modeling tools for a fully optimized TEG design that includes all components and subsystems (TE modules, heat exchangers, thermal interfaces, electrical interconnects, power conditioning, and vehicle integration for maximal use of TEG power). We have built and tested a new, low-cost Initial TEG prototype based on state-of-the-art production-scale skutterudite TE modules, novel heat exchanger designs, and practical solutions to the many technical challenges for optimum TEG performance. We will use the results for our Initial TEG prototype to refine our modeling and design tools for a Final automotive TEG system prototype. Our recent results will be presented. Thanks to: J.R. Salvador, E.R. Gundlach, D. Thompson, N.K. Bucknor, M

FY 1997 report on the survey on the current residential waste treatment and integrated utilization of waste including heat supply in Shanghai city; 1997 nendo chosa hokokusho (Shanghai shi ni okeru seikatsu gomi shori no genjo narabini kyonetsunado wo fukumu sogo riyo ni kansuru chosa)

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-03-01

Survey was made on residential waste treatment in Shanghai city. Shanghai city with nearly 13 million registered residents produces on average 10,000-11,000 tons/day residential solid wastes. Such wastes are basically disposed by land filling. A landfill site has a current disposal capacity of 7,500 tons/day, and is scheduled to be expanded up to 9,000 tons/day. Problems of waste disposal in Shanghai city are as follows: transportation of wastes collected in the city by trucks, transportation through transit stations to the landfill site by ships, and high disposal cost. Shanghai Environmental Sanitation Bureau is pursuing researches on recycling of wastes, reduction of wastes and harmless treatment in place of conventional land filling. As the survey result, adoption of complete separate collection of wastes is basically important, and application of the latest technologies such as combustion treatment for every waste, heat use, gasification fusion furnace, and RDF (refuse derived fuel) for coal-firing boilers should be considered. 86 figs., 18 tabs.

Device for district heating with utilization of waste heat from power plants

International Nuclear Information System (INIS)

Korek, J.

1976-01-01

In order to utilize the waste heat developing in power plants - especially in nuclear power plants - the author suggests to lead the waste heat of the coolers for oil (which the bearings are lubricated with), hydrogen (which serves for the stator rotor-cooling), and the stator cooling water to the circulating district heating water and to arrange these heat exchangers one behind another or parallel to each other in the water circuit of the district heating system. The oil cooler of the engine transformer is also connected with the circulation of the district heating water. The runback water of the district heating network could thus be heated from approx. 40 0 C up to 65 0 C. (UA) [de

U.S. Experiences in Tackling Energy and Environmental Challenges of Boiler System

Energy Technology Data Exchange (ETDEWEB)

Shen, Bo [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Lu, Hongyou [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Price, Lynn K. [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States)

2017-08-15

In the U.S., energy consumption by steam and process heat combined accounts for over 50% of the total energy use from industrial systems (see Figure 1). The use of boilers, process heaters, and furnaces for generating steam and heat in industrial facilities, commercial settings, and institutions consumes significant amounts of energy and is one of major sources of hazardous air pollutants, which contribute significantly to local pollution and global climate change. To address the energy and environmental challenges caused by boiler systems in the U.S., the country has taken a series of actions to reduce emissions from industrial, commercial and institutional boilers, improve the efficiency of steam systems, replace coal with cleaner energy resources, and promote the wider use of combined heat and power (CHP).

Co-firing coal and hospital waste in a circulating fluidized bed boiler

International Nuclear Information System (INIS)

Coulthard, E.J.; Korenberg, J.; Oswald, K.D.

1991-01-01

The Department of Energy - Morgantown Energy Technology Center and the Pennsylvania Energy Development Authority are co-funding a project which will demonstrate the reduction of infectious hospital waste to an environmentally safe disposable ash by cofiring the waste with coal in a circulating fluidized bed (CFB). The main objective of this paper is increased utilization of coal but the project also provides a solution to a problem which has grown rapidly and become very visible in recent years (e.g., hospital waste washed up on beaches). The application of CFB boilers in hospitals introduces an economical clean coal technology into a size range and market dominated by gas and oil combustion systems. The use of CFB represents the utilization of state-of-the-art technology for burning coal in an environmentally benign manner. SO 2 , NO x , CO and particulate emissions lower than the latest New Source Performance Standards have proven to be achievable in CFB combustion systems. By processing the infectious waste in a steam generation system which operates continuously, the problem of creating excessive gaseous emissions during repeated start-ups (as is the case with current incinerator technology) is avoided. The operating conditions with respect to residence time, temperature and turbulence that are inherent to a CFB combustion system, provide an excellent environment for complete combustion and destruction of potentially hazardous solid and gaseous emissions (e.g., dioxins). The limestone, which is injected into the combustion system to reduce SO 2 emissions, will also react with chlorine. Thus chlorine compound emissions and the corrosive nature of the flue gas are reduced. The work efforts to date indicate that infectious waste thermal processing in a coal-fired CFB is a technically and economically viable on-site disposal option

Millwright Apprenticeship. Related Training Modules. 7.1-7.9 Boilers.

Science.gov (United States)

Lane Community Coll., Eugene, OR.

This packet, part of the instructional materials for the Oregon apprenticeship program for millwright training, contains nine modules covering boilers. The modules provide information on the following topics: fire and water tube types of boilers, construction, fittings, operation, cleaning, heat recovery systems, instruments and controls, and…

Low-temperature waste-heat recovery in the food and paper industries

Energy Technology Data Exchange (ETDEWEB)

Foell, W.K.; Lund, D.; Mitchell, J.W.; Ray, D.; Stevenson, R.; TenWolde, A.

1980-11-01

The potential of low-temperature waste-heat recovery technology is examined. An examination of barriers to impede waste-heat recovery is made and research programs are identified. Extensive information and data are presented in the following chapters: Waste Heat Recovery in the Wisconsin Food Industry; Waste Heat Recovery in the Wisconsin Pulp and Paper Industry; Industries' Economic Analysis of Energy Conservation Projects; Industrial Waste Heat Recovery (selection of heat-recovery heat exchangers for industrial applications, simplified procedure for selection of heat recovery heat exchangers for industrial applications, selection of heat pumps for industrial applications); Institutional Aspects of Industrial Energy Conservation (economic motivation for energy conservation and the industrial response, intrafirm idea channels and their sources, evaluation and approval of plant improvement projects, reported barriers to adopting waste heat recovery projects and recommendations for government involvement, and the final chapter is a summary with major conclusions given. Additional information is given in two appendices on the potential waste heat recovery in a cheese plant (calculation) and conditions for optimum exchanger size and break-even fuel cost. (MCW)

Increase of energy efficiency in proportional adjusting of flow rate in the boiler circuit

OpenAIRE

Artamonov Pavel A.; Kurilenko Nikolai I.; Mamontov Gennady Ya.

2017-01-01

The article presents the results of theoretical studies in the field of the boiler circuit operating modes for the boiler rooms operating by the independent heat supply scheme. The 3D model of a boiler circuit for a boiler room with 3 MW rated output was developed, based on which there was made an estimation of the boiler pump performance indicators. There is proposed a method for reducing energy costs for the operation of the pumping equipment of the boiler circuit.

Waste-heat boiler application for the Vresova combined cycle plant

Energy Technology Data Exchange (ETDEWEB)

Vicek, Z. [Energoprojekt Praha, Prague (Czechoslovakia)

1995-12-01

This report describes a project proposal and implementation of two combined-cycle units of the Vresova Fuel Complex (PKV) with 2 x 200 MWe and heat supply. Participation of ENERGOPROJECT Praha a.s., in this project.

Ultra-Supercritical Pressure CFB Boiler Conceptual Design Study

Energy Technology Data Exchange (ETDEWEB)

Zhen Fan; Steve Goidich; Archie Robertson; Song Wu

2006-06-30

Electric utility interest in supercritical pressure steam cycles has revived in the United States after waning in the 1980s. Since supercritical cycles yield higher plant efficiencies than subcritical plants along with a proportional reduction in traditional stack gas pollutants and CO{sub 2} release rates, the interest is to pursue even more advanced steam conditions. The advantages of supercritical (SC) and ultra supercritical (USC) pressure steam conditions have been demonstrated in the high gas temperature, high heat flux environment of large pulverized coal-fired (PC) boilers. Interest in circulating fluidized bed (CFB) combustion, as an alternative to PC combustion, has been steadily increasing. Although CFB boilers as large as 300 MWe are now in operation, they are drum type, subcritical pressure units. With their sizes being much smaller than and their combustion temperatures much lower than those of PC boilers (300 MWe versus 1,000 MWe and 1600 F versus 3500 F), a conceptual design study was conducted herein to investigate the technical feasibility and economics of USC CFB boilers. The conceptual study was conducted at 400 MWe and 800 MWe nominal plant sizes with high sulfur Illinois No. 6 coal used as the fuel. The USC CFB plants had higher heating value efficiencies of 40.6 and 41.3 percent respectively and their CFB boilers, which reflect conventional design practices, can be built without the need for an R&D effort. Assuming construction at a generic Ohio River Valley site with union labor, total plant costs in January 2006 dollars were estimated to be $1,551/kW and $1,244/kW with costs of electricity of $52.21/MWhr and $44.08/MWhr, respectively. Based on the above, this study has shown that large USC CFB boilers are feasible and that they can operate with performance and costs that are competitive with comparable USC PC boilers.

Effects of combustion and operating conditions on PCDD/PCDF emissions from power boilers burning salt-laden wood waste.

Science.gov (United States)

Leclerc, Denys; Duo, Wen Li; Vessey, Michelle

2006-04-01

This paper discusses the effects of combustion conditions on PCDD/PCDF emissions from pulp and paper power boilers burning salt-laden wood waste. We found no correlation between PCDD/PCDF emissions and carbon monoxide emissions. A good correlation was, however, observed between PCDD/PCDF emissions and the concentration of stack polynuclear aromatic hydrocarbons (PAHs) in the absence of TDF addition. Thus, poor combustion conditions responsible for the formation of products of incomplete combustion (PICs), such as PAHs and PCDD/PCDF precursors, increase PCDD/PCDF emissions. PAH concentrations increased with higher boiler load and/or low oxygen concentrations at the boiler exit, probably because of lower available residence times and insufficient excess air. Our findings are consistent with the current understanding that high ash carbon content generally favours heterogeneous reactions leading to either de novo synthesis of PCDD/PCDFs or their direct formation from precursors. We also found that, in grate-fired boilers, a linear increase in the grate/lower furnace temperature produces an exponential decrease in PCDD/PCDF emissions. Although the extent of this effect appears to be mill-specific, particularly at low temperatures, the results indicate that increasing the combustion temperature may decrease PCDD/PCDF emissions. It must be noted, however, that there are other variables, such as elevated ESP and stack temperatures, a high hog salt content, the presence of large amounts of PICs and a high Cl/S ratio, which contribute to higher PCDD/PCDFs emissions. Therefore, higher combustion temperatures, by themselves, will not necessarily result in low PCDD/PCDFs emissions.

Future heat supply of our cities. Heating by waste heat

Energy Technology Data Exchange (ETDEWEB)

Brachetti, H E [Stadtwerke Hannover A.G. (Germany, F.R.); Technische Univ. Hannover (Germany, F.R.))

1976-08-01

The energy-price crisis resulted in structural changes of the complete energy supply and reactivated the question of energy management with respect to the optimum solution of meeting the energy requirements for space heating. Condensation power plants are increasingly replaced by thermal stations, the waste heat of which is used as so-called district heat. Thermal power stations must be situated close to urban areas. The problem of emission of harmful materials can partly be overcome by high-level emission. The main subject of the article, however, is the problem of conducting and distributing the heat. The building costs of heat pipeline systems and the requirements to be met by heat pipelines such as strength, heat insulation and protection against humidity and ground water are investigated.

Waste Heat Recovery. Technology and Opportunities in U.S. Industry

Energy Technology Data Exchange (ETDEWEB)

Johnson, Ilona [BCS, Inc., Laurel, MD (United States); Choate, William T. [BCS, Inc., Laurel, MD (United States); Davidson, Amber [BCS, Inc., Laurel, MD (United States)

2008-03-01

This study was initiated in order to evaluate RD&D needs for improving waste heat recovery technologies. A bottomup approach is used to evaluate waste heat quantity, quality, recovery practices, and technology barriers in some of the largest energyconsuming units in U.S. manufacturing. The results from this investigation serve as a basis for understanding the state of waste heat recovery and providing recommendations for RD&D to advance waste heat recovery technologies.

Emission of PCDD/F, PCB, and HCB from combustion of firewood and pellets in residential stoves and boilers.

Science.gov (United States)

Hedman, Björn; Naslund, Morgan; Marklund, Stellan

2006-08-15

To assess potential emissions of polychlorinated dibenzo-p-dioxins (PCDDs), polychlorinated dibenzofurans (PCDFs), polychlorinated biphenyls (PCBs), and hexachlorobenzene (HCB) from residential combustion of biofuels, experiments were performed in which various types of pellets and firewood were combusted in four types of stoves and boilers, with both full and reduced rates of air supply. Intermittent combustion of wood pellets resulted in emissions of 11 ng-(WHO-TEQ)/kg combusted fuel (dry weight). A modern, environmentally certified boiler yielded somewhat lower emissions of PCCD/F and PCB than a wood stove. Both gave <0.1 ng(WHO-TEQ)/m3n (1.3-6.5 ng(WHO-TEQ)/kg) and considerably lower emissions than an old boiler (7.0-13 ng(WHO-TEQ)/kg). No positive effect on emissions could be observed in full air combustion (simulating the use of a heat storage tank) compared to combustion with reduced air. Two of the wood combustion experiments included paper and plastic waste fuels. Chlorine-containing plastic waste gave rise to high emissions: ca. 310 ng(WHO-TEQ)/ kg over the whole combustion cycle. The homologue profiles of PCDD/Fs show characteristic differences between ashes and flue gas from combustions with different levels of air supply. These differences do not, however, seem to have any correlation to the relative amount of toxic congeners.

Design of Boiler Welding for Improvement of Lifetime and Cost Control

OpenAIRE

Thong-On, Atcharawadi; Boonruang, Chatdanai

2016-01-01

Fe-2.25Cr-1Mo a widely used material for headers and steam tubes of boilers. Welding of steam tube to header is required for production of boiler. Heat affected zone of the weld can have poor mechanical properties and poor corrosion behavior leading to weld failure. The cost of material used for steam tube and header of boiler should be controlled. This study propose a new materials design for boiler welding to improve the lifetime and cost control, using tungsten inert gas (TIG) welding of F...

High gradient magnetic filters for boiler water treatment

International Nuclear Information System (INIS)

Harland, J.R.; Nichols, R.M.

1977-01-01

Heavy metal oxide suspended solids in those steam condensates recycled to the boilers produce buildup within the boiler tubes which can lead to unequal and reduced heat transfer efficiency, and indirectly, to boiler tube failures. Recommended reductions in such suspended solids in feedwater to the economizers of modern high pressure boilers to levels of under 10 ppb have been published. The industrially-available SALA-HGMF magnetic filter has achieved these desired suspended solids levels in treating steam condensates. The high gradient magnetic filter has been shown in pilot tests to achieve and even exceed the recommended low level suspended solids in a practical and efficient industrial system. Such electromagnetic filters, when combined with good system chemistry, have achieved low single number parts per billion levels of several heavy metals with very high single-pass efficiencies

Method for processing coal-enrichment waste with solid and volatile fuel inclusions

Science.gov (United States)

Khasanova, A. V.; Zhirgalova, T. B.; Osintsev, K. V.

2017-10-01

The method relates to the field of industrial heat and power engineering. It can be used in coal preparation plants for processing coal waste. This new way is realized to produce a loose ash residue directed to the production of silicate products and fuel gas in rotary kilns. The proposed method is associated with industrial processing of brown coal beneficiation waste. Waste is obtained by flotation separation of rock particles up to 13 mm in size from coal particles. They have in their composition both solid and volatile fuel inclusions (components). Due to the high humidity and significant rock content, low heat of combustion, these wastes are not used on energy boilers, they are stored in dumps polluting the environment.

Environment-friendly heat supply with natural refrigerants. Large heat pumps use industrial waste heat and waste water; Umweltschonende Waermeversorgung mit natuerlichen Kaeltemitteln. Grosswaermepumpen nutzen industrielle Abwaerme und Abwaesser

Energy Technology Data Exchange (ETDEWEB)

Anon.

2011-01-15

Everywhere, where industrial processes occur or coldness is produced, simultaneously heat is produced. While many private houses use geothermal energy or ambient air for the production of heat, waste water and waste heat prove to be optimal energy sources for the industrial need due to higher output temperatures. By means of large heat pumps the residual heat is used for heating or the supply of hot water for example in local heat supply grids and makes an important contribution to climate protection.

Position paper -- Waste storage tank heat removal

International Nuclear Information System (INIS)

Stine, M.D.

1995-01-01

The purpose of this paper is to develop and document a position on the heat removal system to be used on the waste storage tanks currently being designed for the Multi-Function Waste Tank Facility (MWTF), project W-236A. The current preliminary design for the waste storage primary tank heat removal system consists of the following subsystems: (1) a once-through dome space ventilation system; (2) a recirculation dome space ventilation system; and (3) an annulus ventilation system. Recently completed and ongoing studies have evaluated alternative heat removal systems in an attempt to reduce system costs and to optimize heat removal capabilities. In addition, a thermal/heat transfer analysis is being performed that will provide assurance that the heat removal systems selected will be capable of removing the total primary tank design heat load of 1.25 MBtu/hr at an allowable operating temperature of 190 F. Although 200 F is the design temperature limit, 190 F has been selected as the maximum allowable operating temperature limit based on instrumentation sensitivity, instrumentation location sensitivity, and other factors. Seven options are discussed and recommendations are made

Flexibility of Large-Scale Solar Heating Plant with Heat Pump and Thermal Energy Storage

DEFF Research Database (Denmark)

Luc, Katarzyna Marta; Heller, Alfred; Rode, Carsten

2017-01-01

to decrease biomass use in a district heating system. The paper focuses on the renewable energy-based district heating system in Marstal, Denmark, with heat produced in central solar heating plant, wood pellet boiler, heat pump and bio-oil boiler. The plant has been the object of research and developments...

Comparative assessment of alternative cycles for waste heat recovery and upgrade

International Nuclear Information System (INIS)

Little, Adrienne B.; Garimella, Srinivas

2011-01-01

Thermally activated systems based on sorption cycles, as well as mechanical systems based on vapor compression/expansion are assessed in this study for waste heat recovery applications. In particular, ammonia-water sorption cycles for cooling and mechanical work recovery, a heat transformer using lithium bromide-water as the working fluid pair to yield high temperature heat, and organic Rankine cycles using refrigerant R245fa for work recovery as well as versions directly coupled to a vapor compression cycle to yield cooling are analyzed with overall heat transfer conductances for heat exchangers that use similar approach temperature differences for each cycle. Two representative cases are considered, one for smaller-scale and lower temperature applications using waste heat at 60 o C, and the other for larger-scale and higher temperature waste heat at 120 o C. Comparative assessments of these cycles on the basis of efficiencies and system footprints guide the selection of waste heat recovery and upgrade systems for different applications and waste heat availabilities. Furthermore, these considerations are used to investigate four case studies for waste heat recovery for data centers, vehicles, and process plants, illustrating the utility and limitations of such solutions. The increased implementation of such waste heat recovery systems in a variety of applications will lead to decreased primary source inputs and sustainable energy utilization. -- Highlights: → Sorption and mechanical pathways for the conversion of waste heat streams to work, cooling, and temperature boosting were investigated. → Waste heat sources including 300 W of energy at 60 o C and 1 kW of energy at 120 o C were analyzed. → Up to about seventy percent of the input waste heat can be converted to cooling. → Up to about ten percent can be converted to work. → Up to about 47 percent can be upgraded to a higher temperature.

AUTOMATIC CONTROL SYSTEM ОF REGIONAL BOILER HOUSE

Directory of Open Access Journals (Sweden)

V. A. Sednin

2005-01-01

Full Text Available Implementation of an automatic control system is one of directions that promotes to increase an operational efficiency of a heat supply system. A heating boiler house in Surgut (Russia is taken as an example to demonstrate an actual realization of such system.

Experimental investigation on a 0.35 MWth coal-fired horizontal circulating fluidized bed boiler

Energy Technology Data Exchange (ETDEWEB)

Meng, Aihong; Li, Qinghai; Zhang, Yanguo; Wang, Zhaojun; Dang, Wenda [Tsinghua Univ., Beijing (China); Ministry of Education, Beijing (China). Key Lab. for Thermal Science and Power Engineering

2013-07-01

The capacities of industrial coal-fired boilers are normally less than 20-30 MWe. And these coal-fired boilers of low capacity are facing the severe situation of low efficiency and heavy environmental pollution. Hence, an innovative horizontal circulating fluidized bed (HCFB) boiler was developed to enhance heat efficiency and reduce pollutant emission of industrial boilers in China. The chamber in the HCFB boiler consists of primary combustion chamber, secondary combustion chamber and burnout chamber, which were combined horizontally side by side. To verify the conception of horizontal fluidized circulation and to obtain the characteristic data, a 0.35 MWth coal-combustion HCFB boiler was designed and installed to perform some experiments of combustion and mass circulation. In the boiler there were two mass circulating paths, one is inner circulating through the inertia separator and another was external circulating through the cyclone separator. The connection bottom of the secondary chamber and the burnout chamber was designed as an inertia separator, in which separated and collected solid materials were returned to the primary combustion. In fact the secondary separator was a small cyclone separator connecting to the exit of the burnout chamber. Heat efficiency and separating efficiency of the experimental boiler were measured and analyzed. Furthermore, mass and temperature distribution along the chambers height were also investigated. The results showed that the heat efficiency of the bare boiler was 82%. The mass balance based on ash content was measured and analyzed. Separating efficiency of the inertia separator and cyclone separator was 60 and 99.9%, respectively. It showed that the two stage material separation and circulation enhanced coal combustion in the HCFB boiler and help to minimize the height of the furnace.

Biomass boilers: towards a higher efficiency

International Nuclear Information System (INIS)

Petitot, Pauline; Signoret, Stephane; Mary, Olivier; Dejeu, Mathieu; Tachet, Jean-Pierre

2014-01-01

A set of articles proposes an overview of the situation and perspectives of biomass fuelled boilers in France. As outlined in an interview, professionals are supported by ADEME and the Heat Fund (Fonds Chaleur) for a continuous development of wood-energy in order to reach national objectives for renewable energies by 2020. The next article discusses issues related to wood supply, with some concerns regarding forest exploitation, and needs to find new management ways and to use other sources than forests. The technical status and perspectives of smoke condensation in wood-fuelled boilers are discussed. The example of a malt-house near Issoudun fuelled by biomass since 2013 is presented. Other examples concern a small town of Burgundy which developed and is still improving a heat network, a wood-fuelled heat network in Saint-Denis, and a biomass wood-fuelled heat production plant for the Toulouse University hospital. Graphs indicate evolutions of prices for different wood-based fuel products. The last article outlines the role of forests and the importance of their protection in the struggle against climate change, and discusses problems faced to support this preservation and its financing

Reconstruction actions carried out in order to achieve nominal design heat capacity of hot water boilers type VKSM 40; A product of TPK-Zagreb

International Nuclear Information System (INIS)

Ninevski, Gjorgji; Sekovanikj, Ivica

2000-01-01

Hot water boilers with a steep turbines membranous produced by TPK-Zagreb in 1979 are projected for nominal capacity of 46.52 MW. But it was demonstrated in practice, according the performed measurements, that during the exploitation they do not give declared thermal power. In this article the chronological review of all successful performed reconstructive operations by engineering staff from Toplifikacija Joint-Stock Co. for district heating -Skopje (Macedonia) on the hot water boilers type VKSM40 with nominal capacity of 46.52 MW is given. (Authors)

Analysis of fuel oil consumption in industrial steam boiler plants in Republic of Macedonia

International Nuclear Information System (INIS)

Armenski, Slave; Dimitrov, Konstantin; Tashevski, Done

1999-01-01

The steam boiler plants with heavy and light fuel oils in Republic of Macedonia are analyzed and determined. Depending of the working exit pressure, they are grouped in main industrial branches. The heat capacity and the steam production for the steam boiler plants are determined both total and separately by the different industrial branches. Depending of heat capacity and working period per year, the consumption of heavy and light oil is analyzed and determined particular for each industrial branch and total for all steam boiler plants for summer and winter period. (Author)

Primary energy savings using heat storage for biomass heating systems

Directory of Open Access Journals (Sweden)

Mitrović Dejan M.

2012-01-01

Full Text Available District heating is an efficient way to provide heat to residential, tertiary and industrial users. The heat storage unit is an insulated water tank that absorbs surplus heat from the boiler. The stored heat in the heat storage unit makes it possible to heat even when the boiler is not working, thus increasing the heating efficiency. In order to save primary energy (fuel, the boiler operates on nominal load every time it is in operation (for the purpose of this research. The aim of this paper is to analyze the water temperature variation in the heat storage, depending on the heat load and the heat storage volume. Heat load is calculated for three reference days, with average daily temperatures from -5 to 5°C. The primary energy savings are also calculated for those days in the case of using heat storage in district heating.[Projekat Ministarstva nauke Republike Srbije, br. TR 33051: The concept of sustainable energy supply of settlements with energy efficient buildings

PAH emissions from old and new types of domestic hot water boilers.

Science.gov (United States)

Horak, Jiri; Kubonova, Lenka; Krpec, Kamil; Hopan, Frantisek; Kubesa, Petr; Motyka, Oldrich; Laciok, Vendula; Dej, Milan; Ochodek, Tadeas; Placha, Daniela

2017-06-01

Five different domestic heating boilers (automatic, over-fire, with down-draft combustion and gasification) and three types of fuel (lignite, wood and mixed fuel) were examined in 25 combustion tests and correlated with the emissions of particulate matter (PM), carbon monoxide (CO), total organic carbon (TOC) and 12 polycyclic aromatic hydrocarbons (PAHs with MW = 178-278 g/mol) focusing on particle phase. However, the distribution of 12 PAHs in gas phase was considered as well due to the presence mainly of lighter PAHs in gas phase. The PAHs, as well as the CO and TOC, are the indicators of incomplete combustion, and in this study PAH emission increased significantly with increasing emissions of CO and TOC. The PAHs were mainly detected on PM 2.5 , their contents were increasing linearly with increasing PM 2.5 emissions. The highest emission factors of PAHs were measured for boilers of old construction, such as over-fire boiler (5.8-929 mg/kg) and boiler with down-draft combustion (3.1-54.1 mg/kg). Modern types of boilers produced much lower emissions of PAHs, in particular, automatic boiler (0.3-3.3 mg/kg) and gasification boilers (0.2-6.7 mg/kg). In general, the inefficient combustion at reduced output of boilers generated 1.4-17.7 times more emissions of PAHs than the combustion at nominal output of boilers. It is recommended to operate boilers at nominal output with sufficient air supply and to use the proper fuel to minimise PAHs emissions from domestic heating appliances. Copyright © 2017 Elsevier Ltd. All rights reserved.

Analisa Kadar Silika Pada Air Umpan Ketel Dan Air Boiler Dengan Alat Lovibond Di Pks PT. Perkebunan Nusantara IV Dolok Ilir

OpenAIRE

Simamora, Evi Novita F.

2016-01-01

Analysis was performed on a silica content of boiler feed water and boiler water at the PKS PT. PTPN IV Dolok Ilir. Samples taken from the boiler feed water tank heated while the boiler water sample taken from the heating pipes in the boiler drum. Silica content in the sample is determined by comparison with a reagent Ammonium molybdat, HCL 1: 1, and oxalic acid. The determinations were performed over a period of 18 to 27 February 2015. The results showed that the silica content of boiler fee...

Successful experience with limestone and other sorbents for combustion of biomass in fluid bed power boilers

Energy Technology Data Exchange (ETDEWEB)

Coe, D.R. [LG& E Power Systems, Inc., Irvine, CA (United States)

1993-12-31

This paper presents the theoretical and practical advantages of utilizing limestone and other sorbents during the combustion of various biomass fuels for the reduction of corrosion and erosion of boiler fireside tubing and refractory. Successful experiences using a small amount of limestone, dolomite, kaolin, or custom blends of aluminum and magnesium compounds in fluid bed boilers fired with biomass fuels will be discussed. Electric power boiler firing experience includes bubbling bed boilers as well as circulating fluid bed boilers in commercial service on biomass fuels. Forest sources of biomass fuels fired include wood chips, brush chips, sawmill waste wood, bark, and hog fuel. Agricultural sources of biomass fuels fired include grape vine prunings, bean straw, almond tree chips, walnut tree chips, and a variety of other agricultural waste fuels. Additionally, some urban sources of wood fuels have been commercially burned with the addition of limestone. Data presented includes qualitative and quantitative analyses of fuel, sorbent, and ash.

Ocean disposal of heat generating radioactive waste

International Nuclear Information System (INIS)

1986-03-01

The objective of this study was to predict tensile stress levels in thin-walled titanium alloy and thick-walled carbon steel containers designed for the ocean disposal of heat-generating radioactive wastes. Results showed that tensile stresses would be produced in both designs by the expansion of the lead filter, for a temperature rise of 200 0 C. Tensile stress could be reduced if the waste heat output at disposal was reduced. Initial stresses for the titanium-alloy containers could be relieved by heat treatment. (UK)

Theory and practice of corrosion related to ashes and deposits in a WtE boiler.

Science.gov (United States)

Verbinnen, Bram; De Greef, Johan; Van Caneghem, Jo

2018-03-01

Corrosion of heat-exchanging components is one of the main operational problems in Waste-to-Energy plants, limiting the electrical efficiency that can be reached. Corrosion is mainly related to the devolatilization and/or formation of chlorides, sulphates and mixtures thereof on the heat-exchanging surfaces. Theoretical considerations on this corrosion were already put forward in literature, but this paper now for the first time combines theory with a large scale sampling campaign of several Waste-to-Energy plants. Based on the outcome of elemental and mineralogical analysis, the distribution of Cl and S in ashes sampled throughout the plant during normal operation is explained. Cl concentrations are high (15-20%) in the first empty pass, decrease in the second and third empty pass, but increase again in the convective part, whereas the S concentrations show an inverse behavior, with the highest concentrations (30%) observed in the second and third empty pass. Sampling of deposits on specific places where corrosion possibly occurred, gives a better insight in the mechanisms related to corrosion phenomena in real-scale WtE plants and provides practical evidence for some phenomena that were only assumed on the basis of theory or lab scale experiments before. More specific, it confirms the role of oxygen content, temperatures in the different stages of the boiler, the presence of polysulphates, Pb and Zb, and the concentrations of HCl and SO 2 in the flue gas for different types of boiler corrosion. Copyright © 2017 Elsevier Ltd. All rights reserved.

Guidelines and checklist for the energetic optimization of municipal waste incinerator plants; Anleitung mit Checkliste zur Energieoptimierung von Kehrichtverbrennungsanlagen

Energy Technology Data Exchange (ETDEWEB)

Egli, S.

2005-07-01

In municipal waste treatment plants energy is produced by burning the waste in a boiler. The hot flue gases from the boiler are cooled when they transfer their heat energy to steam passing through nearby pipes. This heated steam, in turn, not only transfers its energy to a turbogenerator to produce electricity, but is also used for district heating (hot water and/or steam). The electricity from the turbogenerator is used for the plant's own needs and surplus power is sold to the public grid. The overall energy efficiency of individual plants vary from under 20% for pure generation of electricity to over 70% for combined heat and power generation and year-round utilisation of heat. A rough evaluation of the existing statistical data of Swiss waste treatment plants shows that both the generation of electricity and implementation of district heating have a considerable potential for optimisation. The generation of electricity has a considerable optimisation potential realisable by not only lowering the plant's own electricity consumption, but also by increasing the efficiency of the electricity generation itself. This report offers a summary of solutions for overall optimisation and provides a catalogue of measures including checklists for the individual plant areas, allowing improvement measures to be systematically determined. The checklists are thus an aid allowing fast estimation of the optimisation potential. (author)

Co-Combustion of Municipal Sewage Sludge and Hard Coal on Fluidized Bed Boiler WF-6

Directory of Open Access Journals (Sweden)

Rajczyk Rafał

2014-12-01

Full Text Available According to data of the Central Statistical Office, the amount of sludge produced in municipal wastewater treatment plants in 2010 amounted to 526000 Mg d.m. The forecast of municipal sewage sludge amount in 2015 according to KPGO2014 will reach 642400 Mg d.m. and is expected to increase in subsequent years. Significant amounts of sludge will create problems due to its utilization. In order to solve this problem the use of thermal methods for sludge utilization is expected. According to the National Waste Management Plan nearly 30% of sewage sludge mass should be thermally utilized by 2022. The article presents the results of co-combustion of coal and municipal sewage sludge in a bubbling fluidized bed boiler made by SEFAKO and located in the Municipal Heating Company in Morag. Four tests of hard coal and sewage sludge co-combustion have been conducted. Boiler performance, emissions and ash quality were investigated.

Recov'Heat: An estimation tool of urban waste heat recovery potential in sustainable cities

Science.gov (United States)

Goumba, Alain; Chiche, Samuel; Guo, Xiaofeng; Colombert, Morgane; Bonneau, Patricia

2017-02-01

Waste heat recovery is considered as an efficient way to increase carbon-free green energy utilization and to reduce greenhouse gas emission. Especially in urban area, several sources such as sewage water, industrial process, waste incinerator plants, etc., are still rarely explored. Their integration into a district heating system providing heating and/or domestic hot water could be beneficial for both energy companies and local governments. EFFICACITY, a French research institute focused on urban energy transition, has developed an estimation tool for different waste heat sources potentially explored in a sustainable city. This article presents the development method of such a decision making tool which, by giving both energetic and economic analysis, helps local communities and energy service companies to make preliminary studies in heat recovery projects.

Performance of a pellet boiler fired with agricultural fuels

International Nuclear Information System (INIS)

Carvalho, Lara; Wopienka, Elisabeth; Pointner, Christian; Lundgren, Joakim; Verma, Vijay Kumar; Haslinger, Walter; Schmidl, Christoph

2013-01-01

Highlights: ► Performance evaluation of a pellet boiler operated with different agricultural fuels. ► Agricultural fuels could be burn in the tested boiler for a certain period of time. ► All the fuels (except straw and Sorghum) satisfied the European legal requirements. ► Boilers for burning agricultural fuels should have a flexible control system. - Abstract: The increasing demand for woody biomass increases the price of this limited resource, motivating the growing interest in using woody materials of lower quality as well as non-woody biomass fuels for heat production in Europe. The challenges in using non-woody biomass as fuels are related to the variability of the chemical composition and in certain fuel properties that may induce problems during combustion. The objective of this work has been to evaluate the technical and environmental performance of a 15 kW pellet boiler when operated with different pelletized biomass fuels, namely straw (Triticum aestivum), Miscanthus (Miscanthus × giganteus), maize (Zea mays), wheat bran, vineyard pruning (from Vitis vinifera), hay, Sorghum (Sorghum bicolor) and wood (from Picea abies) with 5% rye flour. The gaseous and dust emissions as well as the boiler efficiency were investigated and compared with the legal requirements defined in the FprEN 303-5 (final draft of the European standard 303-5). It was found that the boiler control should be improved to better adapt the combustion conditions to the different properties of the agricultural fuels. Additionally, there is a need for a frequent cleaning of the heat exchangers in boilers operated with agricultural fuels to avoid efficiency drops after short term operation. All the agricultural fuels satisfied the legal requirements defined in the FprEN 303-5, with the exception of dust emissions during combustion of straw and Sorghum. Miscanthus and vineyard pruning were the best fuels tested showing comparable emission values to wood combustion

Research status and evaluation system of heat source evaluation method for central heating

Science.gov (United States)

Sun, Yutong; Qi, Junfeng; Cao, Yi

2018-02-01

The central heating boiler room is a regional heat source heating center. It is also a kind of the urban environment pollution, it is an important section of building energy efficiency. This article through to the evaluation method of central heating boiler room and overviews of the researches during domestic and overseas, summarized the main influence factors affecting energy consumption of industrial boiler under the condition of stable operation. According to the principle of establishing evaluation index system. We can find that is great significance in energy saving and environmental protection for the content of the evaluation index system of the centralized heating system.

Radioactive wastes with negligible heat generation suitable for disposal

International Nuclear Information System (INIS)

Brennecke, P.; Schumacher, J.; Warnecke, E.

1987-01-01

It is planned to dispose of radioactive wastes with negligible heat generation in the Konrad repository. Preliminary waste acceptance requirements are derived taking the results of site-specific safety assessments as a basis. These requirements must be fulfilled by the waste packages on delivery. The waste amounts which are currently stored and those anticipated up to the year 2000 are discussed. The disposability of these waste packages in the Konrad repository was evaluated. This examination reveals that basically almost all radioactive wastes with negligible heat generation can be accepted. (orig.) [de

BIODIESEL BLENDS IN SPACE HEATING EQUIPMENT

International Nuclear Information System (INIS)

KRISHNA, C.R.

2001-01-01

Biodiesel is a diesel-like fuel that is derived from processing vegetable oils from various sources, such as soy oil, rapeseed or canola oil, and also waste vegetable oils resulting from cooking use. Brookhaven National laboratory initiated an evaluation of the performance of blends of biodiesel and home heating oil in space heating applications under the sponsorship of the Department of Energy (DOE) through the National Renewable Energy Laboratory (NREL). This report is a result of this work performed in the laboratory. A number of blends of varying amounts of a biodiesel in home heating fuel were tested in both a residential heating system and a commercial size boiler. The results demonstrate that blends of biodiesel and heating oil can be used with few or no modifications to the equipment or operating practices in space heating. The results also showed that there were environmental benefits from the biodiesel addition in terms of reductions in smoke and in Nitrogen Oxides (NOx). The latter result was particularly surprising and of course welcome, in view of the previous results in diesel engines where no changes had been seen. Residential size combustion equipment is presently not subject to NOx regulation. If reductions in NOx similar to those observed here hold up in larger size (commercial and industrial) boilers, a significant increase in the use of biodiesel-like fuel blends could become possible

Criteria selection for the assessment of Serbian lignites tendency to form deposits on power boilers heat transfer surfaces

Directory of Open Access Journals (Sweden)

Mladenović Milica

2009-01-01

Full Text Available Based on investigations of ash deposit formation, semi-empirical indicators for slagging and fouling, based on ash chemical composition and its fusion temperature, have been determined. These criteria-indicators, in suggested limits, describe the coals on which they are based (North-American and British well. However, the experience in the thermal power production sector of Serbia shows that their literal application to domestic coals does not produce satisfactory results. This contribution provides an analysis of applicability and the choice of criteria that are suitable for Serbian coals. The focus of the contribution is on coal slagging indicators, since slagging has much heavier consequences on heat transfer inside the steam boiler, and on boiler operation as a whole. The basis for the analysis of chosen criteria comprises of the results of investigations of four coal fields - Kostolac, Kolubara, Kosovo (Serbia, and Ugljevik (Bosnia and Herzegovina.

Utilization of waste heat from nuclear power plants in agriculture

International Nuclear Information System (INIS)

Horacek, P.

1981-01-01

The development of nuclear power will result in the relative and absolute increase in the amount of waste heat which can be used in agriculture for heating greenhouses, open spaces, for fish breeding in heated water, for growing edible mushrooms, growing algae, for frost protection of orchards, air conditioning of buildings for breeding livestock and poultry, and for other purposes. In addition of the positive effect of waste heat, the danger increases of disease, weeds and pests. Pilot plant installations should be build in Czechoslovakia for testing the development of waste heat utilization. (Ha)

Fuzzy comprehensive evaluation of district heating systems

International Nuclear Information System (INIS)

Wei Bing; Wang Songling; Li Li

2010-01-01

Selecting the optimal type of district heating (DH) system is of great importance because different heating systems have different levels of efficiency, which will impact the system economics, environment and energy use. In this study, seven DH systems were analysed and evaluated by the fuzzy comprehensive evaluation method. The dimensionless number-goodness was introduced into the calculation, the economics, environment and energy technology factors were considered synthetically, and the final goodness values were obtained. The results show that if only one of the economics, environment or energy technology factors are considered, different heating systems have different goodness values. When all three factors were taken into account, the final ranking of goodness values was: combined heating and power>gas-fired boiler>water-source heat pump>coal-fired boiler>ground-source heat pump>solar-energy heat pump>oil-fired boiler. The combined heating and power system is the best choice from all seven systems; the gas-fired boiler system is the best of the three boiler systems for heating purpose; and the water-source heat pump is the best of the three heat pump systems for heating and cooling.

Green heat is in the pipe

International Nuclear Information System (INIS)

Talpin, J.

2011-01-01

In France almost one third of the energy conveyed by heating distribution systems comes from green sources: waste incineration (23%), biomass (3%) and geothermal energy (3%). Because of incentive measures like low tax rates, subsidies and guarantees for the development of the network, the number of accommodations linked to a heat network is expected to more than double in the next 10 years. For intermediate size towns, heat distribution networks based on wood are developing. 110 networks totaling 260 MW were operating in 2009: 400.000 tonnes of wood were burnt producing 730 GWh. The 151 km long heat distribution network of Grenoble relies on a 43 MW wood boiler. Since 1985 the city of Alfortville has developed a heating distribution network based on geothermal energy. (A.C.)

Materials and boiler rig testing to support chemical cleaning of once-through AGR boilers

International Nuclear Information System (INIS)

Tice, D.R.; Platts, N.; Raffel, A.S.; Rudge, A.

2002-01-01

An extensive programme of work has been carried out to evaluate two candidate inhibited cleaning solutions for possible implementation on plant, which would be the first chemical clean of an AGR boiler. The two candidate cleaning solutions considered were a Stannine-inhibited citric acid/formic acid mixture (GOM106) and inhibited hydrofluoric acid. Citric acid-based cleaning processes are widely used within the UK Power Industry. The GOM106 solution, comprising a mixture of 3% citric acid, 0.5% formic acid and 0.05% Stannine LTP inhibitor, buffered with ammonia to pH 3.5, was developed specifically for the AGR boilers during the 1970's. Although a considerable amount of materials testing work was carried out by British Energy's predecessor companies to produce a recommended cleaning procedure there were some remaining concerns with the use of GOM106, from these earlier studies, for example, an increased risk of pitting attack associated with the removal of thick 9Cr oxide deposits and a risk of unacceptable damage in critical locations such as the upper transition joints and other weld locations. Hence, additional testing was still required to validate the solution for use on plant. Inhibited hydrofluoric acid (HFA) was also evaluated as an alternative reagent to GOM106. HFA has been used extensively for cleaning mild and low'alloy steel boiler tubes in fossil-fired plant in the UK and elsewhere in Europe and is known to remove oxide quickly. Waste treatment is also easier than for the GOM106 process and some protection against damage to the boiler tube materials is provided by complexing of fluoride with ferric ion. Validation of the potential reagents and inhibitors was achieved by assessing the rate and effectiveness of oxide removal from specimens of helical boiler tubing and welds, together with establishing the extent of any metal loss or localised damage. The initial materials testing resulted in the inhibited ammoniated citric / formic acid reagent being

Influence of moisture content of combusted wood on the thermal efficiency of a boiler

Science.gov (United States)

Dzurenda, Ladislav; Banski, Adrián

2017-03-01

In the paper the influence of moisture content of wood on the heat losses and thermal efficiency of a boiler is analysed. The moisture content of wood has a negative effect, especially on flue gas loss. The mathematical dependence of the thermal efficiency of a boiler is presented for the following boundary conditions: the moisture content of wood 10-60%, range of temperatures of emitted flue gases from the boiler into the atmosphere 120-200 C, the emissions meeting the emission standards: carbon monoxide 250 mgm-3, fly ash 50 mgm-3 and the heat power range 30-100%.

Influence of moisture content of combusted wood on the thermal efficiency of a boiler

Directory of Open Access Journals (Sweden)

Dzurenda Ladislav

2017-03-01

Full Text Available In the paper the influence of moisture content of wood on the heat losses and thermal efficiency of a boiler is analysed. The moisture content of wood has a negative effect, especially on flue gas loss. The mathematical dependence of the thermal efficiency of a boiler is presented for the following boundary conditions: the moisture content of wood 10-60%, range of temperatures of emitted flue gases from the boiler into the atmosphere 120-200 C, the emissions meeting the emission standards: carbon monoxide 250 mgm−3, fly ash 50 mgm−3 and the heat power range 30-100%.

Utilization of Aluminum Waste with Hydrogen and Heat Generation

Science.gov (United States)

Buryakovskaya, O. A.; Meshkov, E. A.; Vlaskin, M. S.; Shkolnokov, E. I.; Zhuk, A. Z.

2017-10-01

A concept of energy generation via hydrogen and heat production from aluminum containing wastes is proposed. The hydrogen obtained by oxidation reaction between aluminum waste and aqueous solutions can be supplied to fuel cells and/or infrared heaters for electricity or heat generation in the region of waste recycling. The heat released during the reaction also can be effectively used. The proposed method of aluminum waste recycling may represent a promising and cost-effective solution in cases when waste transportation to recycling plants involves significant financial losses (e.g. remote areas). Experiments with mechanically dispersed aluminum cans demonstrated that the reaction rate in alkaline solution is high enough for practical use of the oxidation process. In theexperiments aluminum oxidation proceeds without any additional aluminum activation.

Two-phase plate-fin heat exchanger modeling for waste heat recovery systems in diesel engines

NARCIS (Netherlands)

Feru, E.; Jager, de A.G.; Willems, F.P.T.; Steinbuch, M.

2014-01-01

This paper presents the modeling and model validation for a modular two-phase heat exchanger that recovers energy in heavy-duty diesel engines. The model is developed for temperature and vapor quality prediction and for control design of the waste heat recovery system. In the studied waste heat

Research on the Improvement of a Natural Gas Fired Burner for the CHP Application in a Central Heating Boiler using Radiant Burner Technology

Energy Technology Data Exchange (ETDEWEB)

Bieleveld, T.

2010-08-15

These days, the reduction of CO2 emissions from combustion devices is one of the main priorities for each design improvement. For the domestic use of the central heating boiler, Microgen Engine Corporation produces free piston Stirling engines for the Combined Heat and Power (CHP) application in these central heating boilers (Dutch: 'HRe ketel'). With CHP, the generation of electricity and heat are combined to increase overall efficiency, as heat is generally a waste product from the combustion to electric generation process. In this application, the Stirling engine, which can be defined as an external combustion engine, is heated by a natural gas fired engine-burner and cooled by a coolant flow. The heat transfer into the engine is converted into mechanical work and a heat flux from the engine. The mechanical work is used to produce electricity via a linear alternator. Heat in the flue gasses from the engine-burner is reused in a secondary burner and condensing heat exchanger. The coolant flow from the engine, after passing the secondary burner, is used for heating purposes. The heat transfer from engine-burner to the Stirling engine is analyzed and via several motivations it is found that it is favorable to improve fuel to electric conversion efficiency, for which the heat transfer efficiency of the engine-burner to the Stirling engine should be improved, as the engine design is not to be altered. From an initially developed linear free piston Stirling engine model and measurements performed at Microgen Engine Corporation, St. Petersborough, (UK), the engine power demand and engine-burner performance are found. The results are used to visualize the current energy flows of the Stirling engine and engine burner subsystem. The heat transfer to the engine is analyzed to find possible heat transfer improvements. It is concluded that heat transfer from the engine-burner to the engine can be approved if the flue losses due to convective heat transfer are

Study of flue-gas temperature difference in supercritical once-through boiler

Science.gov (United States)

Kang, Yanchang; Li, Bing; Song, Ang

2018-02-01

The 600 MW coal-fired once-through Boilers with opposed firing at a power plant are found to experience marked temperature variation and even overtemperature on the wall of the heating surface as a result of flue-gas temperature (FGT) variation in the boiler. In this study, operational adjustments were made to the pulverizing, combustion, and secondary air box systems in these boilers, in order to solve problems in internal combustion. The adjustments were found to reduce FGT difference and optimize the boiler’ combustion conditions. The results of this study can provide a reference for optimization of coal-fired boiler of the same type in similar conditions.

Practical Validation of Economic Efficiency Modelling Method for Multi-Boiler Heating System

Directory of Open Access Journals (Sweden)

Aleksejs Jurenoks

2017-12-01

Full Text Available In up-to-date conditions information technology is frequently associated with the modelling process, using computer technology as well as information networks. Statistical modelling is one of the most widespread methods of research of economic systems. The selection of methods of modelling of the economic systems depends on a great number of conditions of the researched system. Modelling is frequently associated with the factor of uncertainty (or risk, who’s description goes outside the confines of the traditional statistical modelling, which, in its turn, complicates the modelling which, in its turn, complicates the modelling process. This article describes the modelling process of assessing the economic efficiency of a multi-boiler adaptive heating system in real-time systems which allows for dynamic change in the operation scenarios of system service installations while enhancing the economic efficiency of the system in consideration.

Energetical and economical assessment of the waste heat problem

International Nuclear Information System (INIS)

Demicheli, U.; Voort, E. van der; Schneiders, A.; Zegers, P.

1977-01-01

Electrical power plants produce large quantities of low grade heat that remain unused. For ecological reasons this waste heat must be dispersed by means of expensive cooling devices. Waste heat could be used in acquacultural and agricultural complexes this replacing large amounts of primary energy. Energetical and economical aspects are discussed. The state of the art of these and other utilisations is outlined. A different approach to the problem is to reduce the production of waste heat. Various strategies to achieve this challenge are outlined and their actual state and possible future developments are discussed. Finally, the various most promising utilizations are examined from an energetical point of view

Thermoelectricity from wasted heat of integrated circuits

KAUST Repository

Fahad, Hossain M.

2012-05-22

We demonstrate that waste heat from integrated circuits especially computer microprocessors can be recycled as valuable electricity to power up a portion of the circuitry or other important accessories such as on-chip cooling modules, etc. This gives a positive spin to a negative effect of ever increasing heat dissipation associated with increased power consumption aligned with shrinking down trend of transistor dimension. This concept can also be used as an important vehicle for self-powered systemson- chip. We provide theoretical analysis supported by simulation data followed by experimental verification of on-chip thermoelectricity generation from dissipated (otherwise wasted) heat of a microprocessor.

Current and future prospects for heat recovery from waste in European district heating systems: A literature and data review

International Nuclear Information System (INIS)

Persson, Urban; Münster, Marie

2016-01-01

Municipal solid waste has seen increasing annual volumes for many decades in contemporary Europe and constitutes, if not properly managed, an environmental problem due to local pollution and greenhouse gas emissions. From an energy perspective, waste is also an alternative fuel for power and heat generation; energy recovery from waste represents an effective measure to reduce landfilling and avoid disposal emissions while simultaneously reducing the equivalent demand for primary energy supply. A key factor for obtaining the full synergetic benefits of this energy recovery is the presence of local heat distribution infrastructures, without which no large-scale recovery and utilisation of excess heat is possible. In this paper, which aims to estimate municipal solid waste volumes available for heat recovery in European district heating systems in 2030, a literature and data review is performed to establish and assess current and future EU (European Union) waste generation and management. Main conclusions are that more heat can be recovered from current Waste-to-Energy facilities operating at low average heat recovery efficiencies, that efficient incineration capacity is geographically concentrated, and that waste available for heat recovery in 2030 is equally determined by total generation volumes by this year as by future EU deployment levels of district heating. - Highlights: • European municipal solid waste time series data analysed from 1995 to 2012. • Review of modelling approaches to assess future European waste generation. • Weather corrected district heat data for EU Member States in 1995 and 2012. • Low average heat recovery efficiency in current European waste incineration. • Future heat recovery efficiencies as determinant as future generation volumes.

Aspen Plus® and economic modeling of equine waste utilization for localized hot water heating via fast pyrolysis.

Science.gov (United States)

Hammer, Nicole L; Boateng, Akwasi A; Mullen, Charles A; Wheeler, M Clayton

2013-10-15

Aspen Plus(®) based simulation models have been developed to design a pyrolysis process for on-site production and utilization of pyrolysis oil from equine waste at the Equine Rehabilitation Center at Morrisville State College (MSC). The results indicate that utilization of all the available waste from the site's 41 horses requires a 6 oven dry metric ton per day (ODMTPD) pyrolysis system but it will require a 15 ODMTPD system for waste generated by an additional 150 horses at the expanded area including the College and its vicinity. For this a dual fluidized bed combustion reduction integrated pyrolysis system (CRIPS) developed at USDA's Agricultural Research Service (ARS) was identified as the technology of choice for pyrolysis oil production. The Aspen Plus(®) model was further used to consider the combustion of the produced pyrolysis oil (bio-oil) in the existing boilers that generate hot water for space heating at the Equine Center. The model results show the potential for both the equine facility and the College to displace diesel fuel (fossil) with renewable pyrolysis oil and alleviate a costly waste disposal problem. We predict that all the heat required to operate the pyrolyzer could be supplied by non-condensable gas and about 40% of the biochar co-produced with bio-oil. Techno-economic Analysis shows neither design is economical at current market conditions; however the 15 ODMTPD CRIPS design would break even when diesel prices reach $11.40/gal. This can be further improved to $7.50/gal if the design capacity is maintained at 6 ODMTPD but operated at 4950 h per annum. Published by Elsevier Ltd.

Economical analyses of construction of a biomass boiler house

International Nuclear Information System (INIS)

Normak, A.

2002-01-01

To reduce the energy costs we can use cheaper fuel to fire our boiler. One of the cheapest fuels is wood biomass. It is very actual issue how to use cheaper wood biomass in heat generation to decrease energy costs and to increase biomass share in our energy balance. Before we decide to build biomass boiler house it is recommendable to analyse the economical situation and work out most profitable, efficient, reliable and ecological boiler plant design on particular conditions. The best way to perform the analyses is to use the economical model presented. It saves our time and gives objective evaluation to the project. (author)

Thermodynamic performance comparison between ORC and Kalina cycles for multi-stream waste heat recovery

International Nuclear Information System (INIS)

Wang, Yufei; Tang, Qikui; Wang, Mengying; Feng, Xiao

2017-01-01

Highlights: • Comparison between ORC and Kalina cycles (KC) for multi-stream waste heat recovery. • Divide waste heat into straight, convex and concave based on its composite curve. • Use heat ratio and temperature of the most point to show the feature of waste heat. • KC is suitable for straight and most concave heat, while ORC for convex one. - Abstract: Organic Rankine cycle (ORC) and Kalina cycle are the main technologies to recover waste heat for power generation. Up to now, many works dealing with the thermodynamic performance comparison between ORC and Kalina cycles are available, but these studies considered for heat recovery from a single heat source or stream. In the process industry, there are multiple waste heat streams, forming a complex heat source profile. In this paper, based on the simulation model developed in the Aspen Hysys software, the two cycles are calculated and compared. According to the waste heat composite curve, the multi-stream waste heat is divided into three kinds, straight, convex, and concave waste heat. Two parameters, the ratio of the heat above and below the most salient/concave point (R) and the temperature of the most point, are used to roughly express the feature of waste heat. With the efficiency from waste heat (exergy) to power as energy performance indicator, the calculation results for waste heat with maximum supply temperature 180 °C show that for straight and concave waste heat with R not less than 0.2, Kalina cycle is better than ORC, while for convex waste heat, ORC is preferable. The work can provide a reference to choose a suitable technology to recover low temperature waste heat for power generation in the process industry.

Heat supply systems using natural gas in the residential sector: The case of the agglomeration of Seoul

International Nuclear Information System (INIS)

Park, Hi-Chun; Kim, Hoseok

2008-01-01

Combined heat and power (CHP) and district heating (DH) promotion policies are based on the assumption of high energy efficiencies. In the last two decades, however, there has been a big increase in energy efficiencies of combined-cycle gas power plants (CCs) including CHPs and gas-condensing boilers. This study tries to verify the validity of the assumption of high energy efficiency of DH. The experience in the agglomeration of Seoul shows that DH in combination with large modern CHPs is not more energy efficient but substantially more expensive compared to individual gas heating by efficient condensing boilers in combination with CCs. We argue that the Korean government should review its CHP/DH support programs and abandon the so-called heat supply monopoly for DH operators in newly developed residential areas. Such a policy intervention only distorts the space heating market and wastes valuable financial resources. Furthermore, the public should be properly informed on energy efficiency as well as energy- and system-related costs of various heat supply systems. In the light of the present improvements in the performance of gas-condensing boilers and CCs, the validity of the assumption of high energy efficiency of CHP/DH in other countries has to be reviewed

Energy from Waste and Biomass - ALTENER Conference held in Estonia

International Nuclear Information System (INIS)

Roos, Inge

1999-01-01

On November 9-10, 1998 ALTENER Conference Energy from Waste and Biomass took place in the hotel Pirita, Tallinn, Estonia. The Conference was organized by the Swedish National Energy Administration in co-operation with the FEMOPET Estonia and the South Jutland University Centre, Biomass Institute (Denmark). The main topics of the Conference were: collecting biogas from landfall, biogas from municipal sewage treatment, biogas from animal manure, waste heat, biomass from the pulp industry and the sawmill, biomass from forestry, biomass for local and district heating. More than 200 delegates from 14 countries participated in this event. A poster exhibition and two study tours to Paeaeskuela Landfill Plant and Jueri Boiler House were organised too. (author)

Method for utilizing decay heat from radioactive nuclear wastes

International Nuclear Information System (INIS)

Busey, H.M.

1974-01-01

Management of radioactive heat-producing waste material while safely utilizing the heat thereof is accomplished by encapsulating the wastes after a cooling period, transporting the capsules to a facility including a plurality of vertically disposed storage tubes, lowering the capsules as they arrive at the facility into the storage tubes, cooling the storage tubes by circulating a gas thereover, employing the so heated gas to obtain an economically beneficial result, and continually adding waste capsules to the facility as they arrive thereat over a substantial period of time

Renewable-based heat supply of multi-apartment buildings with varied heat demands

International Nuclear Information System (INIS)

Truong, Nguyen Le; Dodoo, Ambrose; Gustavsson, Leif

2015-01-01

This study investigates the cost and primary energy use to heat an existing multi-apartment building in Sweden, before and after deep energy efficiency renovation, with different types of renewable-based systems. District heating systems of different scales as well as local heat production based on bioelectric boilers, ground-source bioelectric heat pumps and wood pellet boilers with or without solar heating are considered. The annual energy demand of the building, calculated hour by hour, with and without energy efficiency improvements, are matched against the renewable-based heat supply options by techno-economic modeling to minimize cost for each considered heat supply option. The results show that the availability of heating technologies at the building site and the scale of the building's heat demand influence the cost and the primary energy efficiency of the heating options. District heat from large-scale systems is cost efficient for the building without energy-efficiency improvement, whereas electric heat pumps and wood pellet boilers are more cost efficient when implementing energy-efficiency improvement. However, the cost difference is small between these alternatives and sensitive to the size of building. Large-scale district heating with cogeneration of power is most primary energy efficient while heat pumps and medium-scale district heating are nearly as efficient. - Highlights: • Heating technologies influence costs and primary energy use of a building. • Large-scale district heating with cogeneration of power is primary energy efficient. • Large-scale district heating is cost efficient for buildings with large heat demand. • Heat pumps and pellet boilers are cost competitive in energy-efficient buildings.

Integrating multi-objective optimization with computational fluid dynamics to optimize boiler combustion process of a coal fired power plant

International Nuclear Information System (INIS)

Liu, Xingrang; Bansal, R.C.

2014-01-01

Highlights: • A coal fired power plant boiler combustion process model based on real data. • We propose multi-objective optimization with CFD to optimize boiler combustion. • The proposed method uses software CORBA C++ and ANSYS Fluent 14.5 with AI. • It optimizes heat flux transfers and maintains temperature to avoid ash melt. - Abstract: The dominant role of electricity generation and environment consideration have placed strong requirements on coal fired power plants, requiring them to improve boiler combustion efficiency and decrease carbon emission. Although neural network based optimization strategies are often applied to improve the coal fired power plant boiler efficiency, they are limited by some combustion related problems such as slagging. Slagging can seriously influence heat transfer rate and decrease the boiler efficiency. In addition, it is difficult to measure slag build-up. The lack of measurement for slagging can restrict conventional neural network based coal fired boiler optimization, because no data can be used to train the neural network. This paper proposes a novel method of integrating non-dominated sorting genetic algorithm (NSGA II) based multi-objective optimization with computational fluid dynamics (CFD) to decrease or even avoid slagging inside a coal fired boiler furnace and improve boiler combustion efficiency. Compared with conventional neural network based boiler optimization methods, the method developed in the work can control and optimize the fields of flue gas properties such as temperature field inside a boiler by adjusting the temperature and velocity of primary and secondary air in coal fired power plant boiler control systems. The temperature in the vicinity of water wall tubes of a boiler can be maintained within the ash melting temperature limit. The incoming ash particles cannot melt and bond to surface of heat transfer equipment of a boiler. So the trend of slagging inside furnace is controlled. Furthermore, the

Estimation of residual life of boiler tubes using steamside oxide scale thickness

International Nuclear Information System (INIS)

Vikrant, K.S.N.; Ramareddy, G.V.; Pavan, A.H.V.; Singh, Kulvir

2013-01-01

In thermal power plants, remaining-life-estimation of boiler tubes is required at regular intervals for a safer and a better functionality of boilers. In this paper, a new method is proposed for the residual life estimation of service exposed boiler tubes using Non-Destructive Ultrasonic Oxide scale thickness measurements, average metal temperature and creep master curve. While steady state conduction heat transfer equations are solved to calculate the average metal temperature, creep master curve is generated from short term stress rupture data of rupture life less than 5000 h on a virgin material. In the present study, the residual life of T22 (2.25Cr-1Mo) service exposed Platen Superheater tube is estimated using two master creep curves, i.e. Larson-Miller Parametric (LMP) method of standard ASME T22 creep data and Wilshire approach of short term stress rupture data of T22. As the residual life is calculated from fundamental conduction heat transfer theory and creep rupture data, the proposed method can be applied for different grades of boiler materials. -- Highlights: ► Residual life is calculated from non-destructive oxide scale thickness, creep master curve and average metal temperature. ► A new method is proposed for calculating residual life using above parameters and from conduction heat transfer principles. ► The method can be applied to different boiler grades for estimating residual life and hence the method is generic

Corrosivity of hot flue gases in the fluidized bed combustion of recovered waste wood

Energy Technology Data Exchange (ETDEWEB)

Enestam, S.

2011-07-01

In recent years, recovered waste wood has become a fuel of interest due to its green energy benefits and low price compared to virgin wood-based fuels. However, waste wood is often contaminated with paint, plastic, and metal components, producing concentrations of heavy metals such as zinc and lead, chlorine, sodium, and sometimes sulphur that are elevated relative to those in virgin wood. In several cases, boilers burning waste wood have experienced increased fouling and corrosion of furnace walls, superheaters, and economizers, problems associated with chlorine, zinc, lead, and alkali metals in the deposits. The location of the deposits and the corrosion as well as the composition of the deposits vary with the fuel composition, boiler design, combustion parameters, flue gas temperature, and material temperature. Experience gained from the operation of biofuel and waste boilers shows that corrosion damage can be reduced, or even avoided, by the selection of optimum materials or for heat exchanger surfaces, by the use of fuel mixtures or additives that decrease the corrosivity of the combustion environment, by the placement of superheaters in a less corrosive environment, and by adjusting the steam parameters. Finding the right solutions for boilers burning RWW requires a thorough understanding of the whole process, including the fuel fed into the boiler, the combustion atmosphere, the corrosivity of the flue gas and the deposits, and the corrosion resistance of different boiler materials under the prevailing conditions. The objective of this work was to shed more light on the combustion environment in bubbling fluidized bed boilers burning RWW and thus increase knowledge about the corrosivity of zinc- and lead-rich deposits formed during the combustion of RWW, with the final goal of developing a corrosion prediction tool for use in the design of boilers for RWW combustion. With such a tool, it would be possible to optimize boiler design and material selection with

Numerical investigation of ash deposition in straw-fired boilers

DEFF Research Database (Denmark)

Kær, Søren Knudsen

in the design phase of straw-fired boilers. Some of the primary model outputs include improved heat transfer rate predictions and detailed information about local deposit formation rates. This information is essential when boiler availability and efficiency is to be estimated. A stand-alone program has been...... accumulation rates encountered during straw combustion in grate-fired boilers. The sub-models have been based on information about the combustion and deposition properties of straw gathered from the literature and combined into a single Computational Fluid Dynamics (CFD) based analysis tool which can aid...... transfer mechanisms have a pronounced influence on the combustion pattern. The combined set of sub-models has been evaluated using the straw-fired boiler at Masnedø CHP plant as a test case. The predicted grate combustion and KCl release patterns are in qualitative agreement with experimental findings...

Decision Document for Heat Removal from High-Level Waste Tanks

International Nuclear Information System (INIS)

WILLIS, W.L.

2000-01-01

This document establishes the combination of design and operational configurations that will be used to provide heat removal from high-level waste tanks during Phase 1 waste feed delivery to prevent the waste temperature from exceeding tank safety requirement limits. The chosen method--to use the primary and annulus ventilation systems to remove heat from the high-level waste tanks--is documented herein

Energy recovery from waste incineration: Assessing the importance of district heating networks

International Nuclear Information System (INIS)

Fruergaard, T.; Christensen, T.H.; Astrup, T.

2010-01-01

Municipal solid waste incineration contributes with 20% of the heat supplied to the more than 400 district heating networks in Denmark. In evaluation of the environmental consequences of this heat production, the typical approach has been to assume that other (fossil) fuels could be saved on a 1:1 basis (e.g. 1 GJ of waste heat delivered substitutes for 1 GJ of coal-based heat). This paper investigates consequences of waste-based heat substitution in two specific Danish district heating networks and the energy-associated interactions between the plants connected to these networks. Despite almost equal electricity and heat efficiencies at the waste incinerators connected to the two district heating networks, the energy and CO 2 accounts showed significantly different results: waste incineration in one network caused a CO 2 saving of 48 kg CO 2 /GJ energy input while in the other network a load of 43 kg CO 2 /GJ. This was caused mainly by differences in operation mode and fuel types of the other heat producing plants attached to the networks. The paper clearly indicates that simple evaluations of waste-to-energy efficiencies at the incinerator are insufficient for assessing the consequences of heat substitution in district heating network systems. The paper also shows that using national averages for heat substitution will not provide a correct answer: local conditions need to be addressed thoroughly otherwise we may fail to assess correctly the heat recovery from waste incineration.

Feasibility of recovery boiler in paper and pulp industry

International Nuclear Information System (INIS)

Rashid, H.

2010-01-01

in this paper feasibility of recovery boiler in terms of economics and environmental impacts in studied. Recovery boilers are employed in the pulp and paper industry where the cooking agent is recovered by burning black liquor. Cooking agent is exhausted due to the absorption of lignin (a burnable component) in cooking agent in the process of straw cooking. The process of recovery boiler is to remove lignin by combustion from black liquor, and heat is produced during the combustion of lignin which is used to produce steam. Recovery boiler is economical as it is recovering valuable chemicals and steam is produced as a byproduct. Steam from recovery boiler is also used for concentrating weak black liquor to concentrated black liquor recovering 50% of the utility water being used at the plant. The regenerated water in the form of foul condensate is reused in the process. The recovery of hazardous chemicals also reduces load of environmental pollution. Which otherwise can pollute the water reservoirs, and regeneration of water makes it environmentally friendly plant. Construction and challenges in operation of recovery boiler such as smelt-water explosion are also discussed in this paper. (author)

Evaluation of trigeneration system using microturbine, ammonia-water absorption chiller, and a heat recovery boiler

Energy Technology Data Exchange (ETDEWEB)