WorldWideScience

Sample records for waste heat boilers

  1. Analysis of a waste-heat boiler by CFD simulation

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Yongziang; Jokilaakso, A. [Helsinki Univ. of Technology, Otaniemi (Finland)

    1996-12-31

    Waste-heat boilers play important roles in the continuous operation of a smelter and in the conservation of energy. However, the fluid flow and heat transfer behaviour has not been well studied, concerning the boiler performance and design. This presentation describes simulated gas flow and heat transfer of a waste-heat boiler in the Outokumpu copper flash smelting process. The governing transport equations for the conservation of mass, momentum and enthalpy were solved with a commercial CFD-code PHOENICS. The standard k-{epsilon} turbulence model and a composite-flux radiation model were used in the computations. The computational results show that the flow is strongly recirculating and distinctly three-dimensional in most part of the boiler, particularly in the radiation section. The predicted flow pattern and temperature distribution were in a good agreement with laboratory models and industrial measurements. The results provide detailed information of flow pattern, the temperature distribution and gas cooling efficiency. The CFD proved to be a useful tool in analysing the boiler operation. (author)

  2. WASTE HEAT RECOVERY FROM BOILER OF LARGE-SCALE TEXTILE INDUSTRY

    OpenAIRE

    Prateep Pattanapunt; Kanokorn Hussaro; Tika Bunnakand; Sombat Teekasap

    2013-01-01

    Many industrial heating processes generate waste energy in textile industry; especially exhaust gas from the boiler at the same time reducing global warming. Therefore, this article will present a study the way to recovery heat waste from boiler exhaust gas by mean of shell and tube heat exchanger. Exhaust gas from boiler dyeing process, which carries a large amount of heat, energy consumptions could be decrease by using of waste-heat recovery systems. In this study, using ANASYS simulation p...

  3. Steam generators and waste heat boilers for process and plant engineers

    CERN Document Server

    Ganapathy, V

    2014-01-01

    Incorporates Worked-Out Real-World ProblemsSteam Generators and Waste Heat Boilers: For Process and Plant Engineers focuses on the thermal design and performance aspects of steam generators, HRSGs and fire tube, water tube waste heat boilers including air heaters, and condensing economizers. Over 120 real-life problems are fully worked out which will help plant engineers in evaluating new boilers or making modifications to existing boiler components without assistance from boiler suppliers. The book examines recent trends and developments in boiler design and technology and presents novel idea

  4. A CFD study on the dust behaviour in a metallurgical waste-heat boiler

    Energy Technology Data Exchange (ETDEWEB)

    Yang Yongxiang; Jokilaakso, A. [Helsinki Univ. of Technology, Otaniemi (Finland). Lab. of Materials Processing and Powder Metallurgy

    1997-12-31

    A waste-heat boiler forms an essential part for the treatment of high temperature flue-gases in most metallurgical processes. Flue-dust carried by the furnace off-gas has to be captured efficiently in the waste-heat boilers before entering the downstream gas purification equipment. Flue dust may accumulate and foul on the heat transfer surfaces such as tube-walls, narrow conjunctions between the boiler and the furnace uptake, and thus may cause smelter shutdown, and interrupt the production. A commercial CFD package is used as the major tool on modelling the dust flow and settling in the waste-heat boiler of an industrial copper flash smelter. In the presentation, dust settling behaviour is illustrated for a wide range of particle sizes, and dust capture efficiency in the radiation section of the boiler for different particle sizes has been shown with the transient simulation. The simulation aims at providing detailed information of dust behaviour in the waste-heat boiler in sulphide smelting. (author) 11 refs.

  5. WASTE HEAT RECOVERY FROM BOILER OF LARGE-SCALE TEXTILE INDUSTRY

    Directory of Open Access Journals (Sweden)

    Prateep Pattanapunt

    2013-01-01

    Full Text Available Many industrial heating processes generate waste energy in textile industry; especially exhaust gas from the boiler at the same time reducing global warming. Therefore, this article will present a study the way to recovery heat waste from boiler exhaust gas by mean of shell and tube heat exchanger. Exhaust gas from boiler dyeing process, which carries a large amount of heat, energy consumptions could be decrease by using of waste-heat recovery systems. In this study, using ANASYS simulation performs a thermodynamics analysis. An energy-based approach is performed for optimizing the effective working condition for waste-heat recovery with exhaust gas to air shell and tube heat exchanger. The variations of parameters, which affect the system performance such as, exhaust gas and air temperature, velocity and mass flow rate and moisture content is examined respectively. From this study, it was found that heat exchanger could be reduced temperature of exhaust gases and emission to atmosphere and the time payback is the fastest. The payback period was determined about 6 months for investigated ANSYS. The air is circulated in four passes from the top to the bottom of the test section, in overall counter-flow with exhaust gas. The front area is 1720×1720 mm, the flow length 7500 mm, the inner and outer diameter of exhaust gas is 800 mm, the tube assembly consist of 196 tubes, the tube diameter is 76.2 mm, the tube thickness is 2.6 mm, the tube length is 4500 mm, the tube length of air inner and outer is 500 mm. The result show that, the boiler for superheated type there are exhaust gas temperature is 190°C, 24% the moisture content of fuel and there are palm kernel shell 70 tons day-1 which there are the high temperature after the heat exchanger, 150°C. It was occurred acid rain. The hot air from heat exchanger process can be reduced the moisture of palm kernel shell fuel to 15%.The fuel consumption is reduced by about 2.05% (322.72 kJ kg-1

  6. Determination of Fuel Consumption Indexes of Co-generation Combined Cycle Steam and Gas Units with unfired waste heat boilers

    Directory of Open Access Journals (Sweden)

    S. A. Kachan

    2010-01-01

    Full Text Available The paper presents the developed methodology and the results of determination of fuel consumption indexes of co-generation combined cycle steam and gas units (PGU with unfired waste heat boilers apply to PGU-230 of 3-d co-generation power plant ofMinsk. 

  7. Particle Image Velocimetry Measurment of Flow Across Tube Bundle in Waste Heat Boiler

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    In the present paper the experimental investigations of flow across staggered tube bundles in waste heat boiler are conducted by mans of PIV (Particle Image Velocimetry)system,Flow visualization and velocity distribution of the wake between different cylinders are measured in detail.It is concluded that there are still Von Karman vortices in the wake and the phenomenas of vortex shedding,pairing,merging are observed in the flow.The Von Karman vortices can't fully developed because of the existence of the downstream cylinder.There is interaction between main streams and vortices,and the development of the vortex is enhanced by this interaction.Meanwhile some statistical results are performed.The distribution of correlated variables of the velocity fluctuations μ′μ′,μ′ν′,ν′ν′ and the space correlation coefficients are obtained.

  8. ANALYSIS ON SELECTION OF FERROSILICON FURNACE WASTE HEAT BOILER%硅铁矿热炉余热锅炉选型分析

    Institute of Scientific and Technical Information of China (English)

    仝伟峰; 彭岩; 吴海燕; 时小宝

    2016-01-01

    介绍了目前硅铁矿热炉余热发电工程中采用的主要余热锅炉型式,分析了各种余热锅炉型式的特点,重点剖析了余热锅炉选型的影响因素及清灰方式对余热锅炉布置型式的影响,提出了适合于硅铁矿热炉余热锅炉的清灰方式及相应的锅炉布置型式,为硅铁矿热炉余热锅炉的选型提供参考,同时也可以为半封闭工业硅矿热炉余热锅炉的选型提供借鉴和参考。%AbstractThe paper introduces the type of waste heat boiler mainly used in ferrosilicon furnace waste heat generating projects currently, analyzes the characteristics of various types of waste heat boiler, mainly expounds the factors influencing the selection of waste heat boiler and effects of dust cleaning method on waste heat boiler arrangement, proposes a cleaning method suitable for ferrosilicon furnace waste heat boiler and the corresponding the boiler arrangement. It provides reference for the selection of ferrosilicon furnace waste heat boiler, and can provide reference for the selection of semi-closed industrial silicon furnace waste heat boiler.

  9. Protection Measures of Synthetic Tower Waste Heat Boiler Maintenance%合成塔废热锅炉检修的保护措施

    Institute of Scientific and Technical Information of China (English)

    刘广

    2016-01-01

    阐述了合成塔废热锅炉产生裂纹的原因,对检修合成塔废热锅炉时合成塔催化剂的保护步骤及检修过程进行了介绍。%The causes of converter waste heat boiler cracks were described,the repair synthesis con-verter waste heat boiler catalyst of synthetic tower steps and maintenance were introduced.

  10. Sulphation reactions of oxidic dust particles in waste heat boiler environment. Literature review

    Energy Technology Data Exchange (ETDEWEB)

    Ranki, T.

    1999-09-01

    Sulphation of metal oxides has an important role in many industrial processes. In different applications sulphation reactions have different aims and characteristics. In the flash smelting process sulphation of oxidic flue dust is a spontaneous and inevitable phenomena, which takes place in the waste heat boiler (WHB) when cooling down hot dust laden off-gases from sulphide smelters. Oxidic dust particles (size 0 - 50 {mu}m) react with O{sub 2} and SO{sub 2} or SO{sub 3} in a certain temperature range (500 - 800 deg C). Sulphation reactions are highly exothermic releasing large amount of heat, which affects the gas cooling and thermal performance of the boiler. Thermodynamics and kinetics of the system have to be known to improve the process and WHB operation. The rate of sulphation is affected by the prevailing conditions (temperature, gas composition) and particle size and microstructure (porosity, surface area). Some metal oxides (CuO) can react readily with SO{sub 2} and O{sub 2} and act as self-catalysts, but others (NiO) require the presence of an external catalyst to enhance the SO{sub 3} formation and sulphation to proceed. Some oxides (NiO) sulphate directly, some (CuO) may form first intermediate phases (basic sulphates) depending on the reaction conditions. Thus, the reaction mechanisms are very complex. The aim of this report was to search information about the factors affecting the dust sulphation reactions and suggested reaction mechanisms and kinetics. Many investigators have studied sulphation thermodynamics and reaction kinetics and mechanisms of macroscopical metal oxide pieces, but only few articles have been published about sulphation of microscopical particles, like dust. All the found microscale studies dealt with sulphation reactions of calcium oxide, which is not present in the flash smelting process, but used as an SO{sub 2} absorbent in the combustion processes. However, also these investigations may give some hints about the sulphation

  11. 基于VB的烟气余热锅炉设计%Design of Flue Gas Waste Heat Boilers Based on VB

    Institute of Scientific and Technical Information of China (English)

    程爱民

    2013-01-01

    根据焦炉烟气的流量、温度及组分,介绍了余热锅炉设计的热平衡计算及热管余热锅炉的热力计算,借助VB语言进行烟气、水及水蒸气的特征参数计算以及热管余热锅炉设计参数选取,对了解和掌握焦炉烟气热管余热锅炉设计有一定的参考价值.%According to the flue gas flow rate, temperature and component of coke even, the waste heat boiler design calculation of heat balance and heat pipe waste heat boiler thermodynamic calculation is introduced, and using VB language for the gas, water and water vapor characteristic parameter calculation and heat pipe waste heat boiler design parameter are selected, and to understand and master the coke oven flue gas heat pipe waste heat boiler.

  12. 浅谈一氧化碳变换废热锅炉的日常维护%Daily Maintenance of Carbon Monoxide Conversion of Waste Heat Boiler

    Institute of Scientific and Technical Information of China (English)

    张文涛

    2016-01-01

    For the carbon monoxide conversion reaction is exothermic,so carbon monoxide conversion device will not waste heat boiler,waste heat boiler can not only make shift gas to reach the appropriate index can also be converted into steam heat,reduce the waste of energy.This article from the phosphate interaction reaction principle,each ion in the waste heat boiler in between,with the actual production,on how to make the waste heat boiler can have high efficiency and service life of.%一氧化碳变换是放热反应,所以一氧化碳变换装置中必然少不了废热锅炉,废热锅炉不但可以使变换气达到适宜的指标还可以将余热转换成蒸汽,减少能源的浪费。从磷酸盐在废热锅炉中的反应原理、各离子间的相互作用入手,结合实际生产,对提高废热锅炉工作效率和延长其使用寿命进行阐述。

  13. Application of Heat Pipe Technology in Flue Gas Waste Heat Recycling of Organic Heat Carrier Boiler%热管技术在有机热载体锅炉烟气余热回收上的应用

    Institute of Scientific and Technical Information of China (English)

    黄云燕

    2014-01-01

    In recent years, more and more construction units use heat pipe technology to reduce exhaust gas temperature for reducing flue gas heat loss. Industrial managers should attach great importance to the application of heat pipe technology in the flue gas waste heat recycling of organic heat carrier boiler. From energy consumption situation of organic heat carrier boiler, this paper introduces the main purpose of flue gas waste heat recycling of organic heat carrier boiler, carries on a brief introduction for application of heat pipe technology in flue gas waste heat recycling of organic heat carrier boiler.%近些年来,越来越多建设单位采用热管技术降低排烟温度来减少烟气热损失,工业管理者应该高度重视热管技术在有机热载体锅炉烟气余热回收上的应用。本文从有机热载体锅炉能耗状况着手,介绍了有机热载体锅炉烟气余热回收的主要用途,对热管技术在有机热载体锅炉烟气余热回收上的应用做了简单介绍。

  14. 热管余热锅炉在钢管退火炉余热回收中的应用%Application of Heat Pipe Waste Heat Boiler to Recovery of Waste Heat of Steel Pipe Annealing Furnace

    Institute of Scientific and Technical Information of China (English)

    李永; 宿新天; 张子禹; 刘亮; 郭少春

    2013-01-01

    钢管退火炉排出的烟气带有可观的热量,如不加以回收利用,将造成能源的浪费。如果以钢管退火炉的烟气余热在热管余热锅炉中产生蒸汽加以利用,可使钢管退火炉的热效率提高到70%以上。热管余热锅炉是一种值得推广应用的节能装置。%The fuel gas of steel pipe annealing furnace bears a considerable heat , which, if not recovered and utilized , will cause waste energy .If the steam is produced by using the waste heat of flue gas of steel pipe annealing furnace in a heat pipe waste heat boiler and is utilized , the heat efficiency of steel pipe annealing furnace can be increased to 70%and above .The heat pipe waste heat boiler is an energy saving device worth extensive applying .

  15. Central heating: package boilers

    Energy Technology Data Exchange (ETDEWEB)

    Farahan, E.

    1977-05-01

    Performance and cost data for electrical and fossil-fired package boilers currently available from manufacturers are provided. Performance characteristics investigated include: unit efficiency, rated capacity, and average expected lifetime of units. Costs are tabulated for equipment and installation of various package boilers. The information supplied in this report will simplify the process of selecting package boilers required for industrial, commercial, and residential applications.

  16. Regulation and control method of water quality in waste heat boiler%废热锅炉水质调节的问题及控制方法

    Institute of Scientific and Technical Information of China (English)

    陈世通; 苏庆贺; 林广顺; 孙善楠

    2013-01-01

    According to the waste heat boiler water pH reduction problem in operation, we analyze reasons of boiler water pH reduction is boiler feed water quality does not conform to specified requirements. Taking appropriate method to ensure safe operation of boiler equipment, and put forward the feasible improvements.%根据废热锅炉炉水在运行中出现pH值降低的问题进行分析,找出炉水pH值过低的原因是锅炉给水水质不符合规定要求所致。采取了相应方法保证锅炉设备安全运行,并提出了可行的改进措施。

  17. Application of Evaporative Cooling for the Condensation of Water Vapors from a Flue Gas Waste Heat Boilers CCP

    Directory of Open Access Journals (Sweden)

    Galashov Nikolay

    2016-01-01

    Full Text Available The object of the study are boilers that burn organic fuel and the recovery boilers (RB of the combined cycle plant (CCP, which are al-so working on the products of the combustion of hydrocarbon fuels. The purpose of research is to find technologies that increase efficiency of the thermal power plant (TPP and technologies that reduce the environmental impact on the environment by burning fossil fuels. The paper deals with the technology of the boilers burning hydrocarbon fuel with condensation of water vapor from the exhaust flue gases. Considered the problems caused by using of this technology. Research shows that the main problem of this technology in the boilers is the lack of reliable methods of calculation of heat exchangers, condensers. Particular attention is paid to the application of this technology in the recovery boilers combined-cycle plants, which are currently gaining increasing use in the generation of electricity from the combustion of gas in power plants. It is shown that the application of technology of condensation of water vapor in RB CCP, the temperature decreases of exhaust gases from 100 to 40 °С, allows increasing the effi-ciency of the RB with 86.2 % to 99.5 %, i.e. at 12.3 %, and increase the ef-ficiency of the CCP at 2.8 %.

  18. Waste-heat boiler application for the Vresova combined cycle plant

    Energy Technology Data Exchange (ETDEWEB)

    Vicek, Z. [Energoprojekt Praha, Prague (Czechoslovakia)

    1995-12-01

    This report describes a project proposal and implementation of two combined-cycle units of the Vresova Fuel Complex (PKV) with 2 x 200 MWe and heat supply. Participation of ENERGOPROJECT Praha a.s., in this project.

  19. Numerical simulation of BFG waste heat boiler and correction of its heat transfer coefficient%高炉煤气余热锅炉数值模拟与传热系数的修正

    Institute of Scientific and Technical Information of China (English)

    聂宇宏; 梁融; 钱飞舟; 胡法议

    2014-01-01

    Numerical simulation of BFG waste heat boiler has been conducted by the CFD software .The distribu-tion of flow fields and temperature fields in the waste heat boiler is studied , and the heat transfer of each flue duct analyzed .By comparing the numerical simulation and the result of thermal calculation , the relevant parame-ter of heat transfer coefficient has been corrected .Our research provides a theoretical basis for design of the same kind waste heat boiler .%应用CFD软件对某高炉煤气余热锅炉进行数值模拟,研究了余热锅炉内部的流动和温度分布,分析了各部分烟道中的换热情况以及流场对换热的影响。将数值模拟与热力计算数据进行比较,根据分析结果,提出了修正热力计算中影响传热系数相关参数的建议,为提高热力计算的精度提供依据,文中的研究可为同类余热锅炉的设计提供参考。

  20. 主烟道内置式余热锅炉在邯钢加热炉上的应用%Application of waste heat boiler built-in flue collector in heating furnace of Han steel

    Institute of Scientific and Technical Information of China (English)

    武绍井; 吴斌; 李会朝

    2013-01-01

    The situation of application of waste heat boiler built -in flue collector in heating furnace of Han Iron and Steel was introduced .Actual running condition indicate that waste heat boiler installed in flue collector of hot rolling heating furnace can help reducing exhaust gas temperature and recovering waste heat, economic and social benefit is remarkable .It wills not effects regular production of the heating furnace depend on certain safety precautions .%介绍了主烟道内置式余热锅炉在邯宝钢铁有限公司热轧厂加热炉上的应用情况。实际运行情况表明,在轧钢加热炉主烟道内设置余热锅炉,可降低排烟温度,回收烟气余热,经济效益和社会效益显著。在采取一定安全措施后,不会对加热炉正常生产造成影响。

  1. New configurations of a heat recovery absorption heat pump integrated with a natural gas boiler for boiler efficiency improvement

    Energy Technology Data Exchange (ETDEWEB)

    Qu, Ming [Purdue University, West Lafayette, IN; Abdelaziz, Omar [ORNL; Yin, Hongxi [Southeast University, Nanjing, China

    2014-11-01

    Conventional natural gas-fired boilers exhaust flue gas direct to the atmosphere at 150 200 C, which, at such temperatures, contains large amount of energy and results in relatively low thermal efficiency ranging from 70% to 80%. Although condensing boilers for recovering the heat in the flue gas have been developed over the past 40 years, their present market share is still less than 25%. The major reason for this relatively slow acceptance is the limited improvement in the thermal efficiency of condensing boilers. In the condensing boiler, the temperature of the hot water return at the range of 50 60 C, which is used to cool the flue gas, is very close to the dew point of the water vapor in the flue gas. Therefore, the latent heat, the majority of the waste heat in the flue gas, which is contained in the water vapor, cannot be recovered. This paper presents a new approach to improve boiler thermal efficiency by integrating absorption heat pumps with natural gas boilers for waste heat recovery (HRAHP). Three configurations of HRAHPs are introduced and discussed. The three configurations are modeled in detail to illustrate the significant thermal efficiency improvement they attain. Further, for conceptual proof and validation, an existing hot water-driven absorption chiller is operated as a heat pump at operating conditions similar to one of the devised configurations. An overall system performance and economic analysis are provided for decision-making and as evidence of the potential benefits. These three configurations of HRAHP provide a pathway to achieving realistic high-efficiency natural gas boilers for applications with process fluid return temperatures higher than or close to the dew point of the water vapor in the flue gas.

  2. Co-Combustion of Animal Waste in a Commercial Waste-to-Energy BFB Boiler

    Directory of Open Access Journals (Sweden)

    Farzad Moradian

    2013-11-01

    Full Text Available Co-combustion of animal waste, in waste-to-energy boilers, is considered a method to produce both heat and power and to dispose of possibly infected animal wastes. This research conducted full-scale combustion tests to identify the impact of changed fuel composition on a fluidized-bed boiler. The impact was characterized by analyzing the deposit formation rate, deposit composition, ash composition, and emissions. Two combustion tests, denoted the reference case and animal waste case, were performed based on different fuel mixes. In the reference case, a normal solid waste fuel mix was combusted in the boiler, containing sorted industry and household waste. In the animal waste case, 20 wt% animal waste was added to the reference fuel mix. The collected samples, comprising sampling probe deposits, fuel mixes, bed ash, return sand, boiler ash, cyclone ash and filter ash, were analyzed using chemical fractionation, SEM-EDX and XRD. The results indicate decreased deposit formation due to animal waste co-combustion. SEM-EDX and chemical fractionation identified higher concentrations of P, Ca, S, and Cl in the bed materials in the animal waste case. Moreover, the risk of bed agglomeration was lower in the animal waste case and also a decreased rate of NOx and SO2 emissions were observed.

  3. 重整装置余热锅炉节能改造%Renovation of Waste Heat Boiler to Save Energy for Reforming Unit

    Institute of Scientific and Technical Information of China (English)

    于强

    2012-01-01

    为了回收重整加热炉系统烟气余热,多生产中压蒸汽,同时提高设备的运行的可靠性,消除安全隐患,对余热炉的烟筒、风机、炉管、保温材料等进行了改造和维修,改造后中压蒸汽产量有了较大幅度提高,同时增加了设备运行可靠性和运转周期,减少了安全隐患和维修费用。%To recover flue gas waste heat emitted from the reforming heaters, generate more medium-pressure steam and improve the reliability of equipment in its operation while eliminating potential safety hazard, renovation and maintenance were performed on such facilities as waste heat boiler stacks, blowers, furnace tubes and insulation materials. The renovation has not only raised the output of medium-pressure steam but improved the reliability and operational cycle of the equipment as well, reducing hence the potential safety hazard and maintenance cost.

  4. 锅炉烟气余热回收的节能改造实践%Practice of Transformation of Energy-saving Boiler Flue Gas Waste Heat Recovery

    Institute of Scientific and Technical Information of China (English)

    戴铭

    2014-01-01

    对上海印钞有限公司蒸汽锅炉的烟气余热回收节能改造项目进行效益分析,结果显示锅炉烟气余热回收可以提高热能利用率,降低排污量,并带来比较可观的经济效益。%This paper analyzes the transforms efficiency of flue gas waste heat recovery energy-saving renovation project of steam boiler in Shanghai banknote printing co., ltd.And the result shows thatthe boiler flue gas waste heat recovery can improve the utilization rate of heat energy, reduce emissions, and brings considerableeconomic benefit.

  5. Biomass and waste gasification in pulverised coal-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Nieminen, M.; Kurkela, E.; Palonen, J. [VTT Processes, Espoo (Finland)

    2004-07-01

    The replacement of coal in existing large pulverised coal-fired boilers is a cost-effective way to lower the CO{sub 2} emissions of power production. A power plant concept consisting of a gasifier connected to a large conventional boiler with a high efficiency steam cycle offers an attractive and efficient way house local biomass and waste sources in energy production. In the simplified concept clean biomass or waste is gasifier and gas is directly fed to PC boiler and co-combusted with coal. At Kymijarvi power plant in Lahti, Finland, 60 MW circulating fluidized bed gasifier was commissioned in early 1998 and has since then been in commercial operation replacing hard coal in a 360 MW{sub th} boiler producing power and district heat. The annual gasifier availability has been over 95% in each year and the Lahti plant has clearly demonstrated that the technology is technically proven and is able to reduce the emission of CO{sub 2}, SO{sub 2}, dust and NOx compared to coal-alone combustion. Contaminated biomass or waste fuels can also be utilised for replacing coal in large-scale PC boiler but most of the harmful contaminants have to be removed prior co-combustion of the gas. Product gas cleaning makes it possible to utilise even fuels with higher chlorine and metal contents. The dry gas cleaning methods have been tested at pilot scale and will be soon demonstrated in gasification plants designed for solid recovered fuels originating form household and industrial wastes. 5 refs., 4 figs., 5 tabs.

  6. 基于MATLAB软件的蒸汽锅炉连续排污余热回收设计%Process Design of Waste Heat Recovery in Continuous Blowdown of Steam Boiler Based on MATLAB Software

    Institute of Scientific and Technical Information of China (English)

    刘舒佳; 关文吉; 刘伟; 冯圣红; 孙晓禹

    2016-01-01

    An energy-saving scheme is proposed to solve the waste heat and water resources in continuous blowdown of steam boiler. Matlab software is utilized to design calculation program for heat exchanger in heat recovery of steam boiler's continuous blowdown because of the complex problems in heat recovery design. Iterative methods are applied to obtain the heat gain of the deaerated water tank and softened water tank respectively. The heat exchange area of heat exchanger is calculated and investigated in different ways in the process of the waste heat recovery. The optimal plan for calculating heat exchange area is selected with comparison and analysis. The energy saving effect of the continuous waste heat recovery scheme for steam boiler is analyzed and calculated.%为解决蒸汽锅炉连续排污余热回收过程中废热及水资源浪费的问题提出一种节能方案.针对蒸汽锅炉连续排污余热回收过程中换热器设计计算较为复杂的问题,运用Matlab软件就蒸汽锅炉连续排污余热回收过程中换热器的设计计算编写程序,使用迭代的方式得出除氧水箱与软化水箱的分别得热量,探讨以不同的方式计算余热回收过程中换热器换热面积的问题;对比分析换热面积计算的2种方法,选取较优方案.分析计算提出的蒸汽锅炉连续排污余热回收方案的节能效果.

  7. Analysis of waste water treatment of heat injection boiler in oilfield%油田热注锅炉外排污水的回收利用分析

    Institute of Scientific and Technical Information of China (English)

    张琳琳

    2015-01-01

    This paper investigates the issues of waste water treatment from heat injection boiler in oilfields to offer suggestions for water recycling.%本文着手于处理油田热注锅炉外排污水过程中常见的问题,通过对相关文献进行分析,总结出若干污水回收与利用的有效策略.

  8. 硫磺制酸工艺中余热锅炉的爆炸影响模拟计算%Explosion Simulation of Waste Heat Boiler in Sulfuric Acid Process

    Institute of Scientific and Technical Information of China (English)

    曹伦

    2011-01-01

    Explosion of waste heat boiler was simulated,cause and risk were distinguished and safety precautions were proposed.%对余热回收装置中危险等级较高的锅炉爆炸及其造成的影响进行模拟计算,探讨形成爆炸的原因并提出安全对策措施。

  9. Operational experiences with the waste heat boilers of the gas and steam installation in the district heating power station Dresden-Nossener Bruecke; Betriebserfahrungen mit den Abhitzekesseln der GuD-Anlage im HKW Dresden-Nossener Bruecke

    Energy Technology Data Exchange (ETDEWEB)

    Busch, F. [DREWAG, Dresden (Germany); Klauke, F. [BBP ENERGY, Oberhausen (Germany)

    2001-07-01

    Today, Dresden is covering just under half of the total heat requirements by district heating, 95% of which come from heating and refuse incineration and heating power stations. The location of the new gas-cycle power station at the intersection of the big long-distance heating lines is near the centre of the town. The district heating power station Dresden-Nossener Bruecke was conceived for base-load operation and, thanks to its flexible design, is capable of supplying the city's networks with about 85% of its requirements of electric energy and district heating in gas and steam operation. For an adequate supply with a high rate of fuel utilization the waste-heat boilers were designed in such a way as to be usable in five different operating modes. (orig.) [German] Dresden deckt heute knapp die Haelfte des gesamten Waermebedarfs durch Fernwaerme, die zu 95% aus Heiz- und Muell-Heizkraftwerken stammt. Der Standort der neuen GuD-Anlage am Knotenpunkt der grossen Fernwaermeleitungen liegt zentrumsnah. Das Heizkraftwerk Dresden-Nossener Bruecke wurde fuer den Grundlastbetrieb konzipiert und ist dank flexibler Auslegung in der Lage, die Stadtnetze mit rund 85% ihres Elektroenergie- und Fernwaermebedarfs im GuD-Betrieb zu versorgen. Zur leistungsgerechten Versorgung mit hohem Brennstoffnutzungsgrad wurden die Abhitzekessel so ausgestattet, dass sie in fuenf verschiedenen Betriebsarten einsetzbar sind. (orig.)

  10. Secondary recycling waste heat of boiler flue%锅炉烟气余热的二次回收利用

    Institute of Scientific and Technical Information of China (English)

    刘方中

    2015-01-01

    In recent years, with the rapid development of industry, boiler applications continue to expand.But there is a common problem in the boiler application process ,that due to the boiler flue gas heat loss due to losses. According to the statistics, no matter how large or small boiler boiler exhaust its average temperatures are above 180℃, and some general industrial boiler flue gas at higher temperatures, which leads to low thermal efficiency, only about 60%, 40%with the heat around all smoke and loss, which gives industrial enterprises brought greater losses. Secondary boiler flue gas heat recycling can reduce exhaust gas temperature, reduce energy loss and improve boiler efficiency and reduce environmental hot pollution.%近年来,随着工业的快速发展,锅炉的应用领域不断拓宽。但在锅炉应用过程中普遍存在一个共同的问题,就是由于排烟损失导致的锅炉热损失较大。根据统计表明,目前无论是大锅炉还是小锅炉,其排烟平均温度都在180℃以上,而一些普遍工业锅炉排烟温度更高,这就导致锅炉热效率极低,只有60%左右,40%左右的热量都随着排烟而损耗,这给工业企业带来了较大的损耗。对锅炉烟气余热二次回收利用可有效降低排烟温度,减小能量损失,提高锅炉运行效率,减轻环境热传染。

  11. Debugging and Rectification of Electric Heating Boilers

    Institute of Scientific and Technical Information of China (English)

    GE; Cheng-song

    2015-01-01

    Steam system of CRARL mainly provides steam for dissolving system,and steam was transported through pipes.The major equipment is a150kW steam electric heating boiler(FH-JZ-003),with rated evaporation 0.2T/h and rated pressure 1.0MPa.It was found during debugging

  12. 电弧炉佘热回收锅炉的自动控制系统%Automatic Control System of the Waste Heat Recovery Boiler for the EAF

    Institute of Scientific and Technical Information of China (English)

    宋水根; 曾玉清; 刘涛; 曾辉

    2011-01-01

    主要介绍了电弧炉余热回收锅炉的自动控制系统.在该系统中采用了西门子S7-300 PLC,实现对中低压汽包水位PID调节及设备的联锁控制,并对余热回收产生蒸汽全过程进行动态管理和控制.%This paper mainly describes the development of automatic control system of electric furnace Waste heat recovery boiler. PID control,equipments chain starting and the water constant level supply are used in this system. The whole process of dynamic management and control of Steam generation from heat recovery boiler are realized by Siemens S7-300 PLC.

  13. Optimization of Boiler Heat Load in Water-Heating Boiler-House

    Directory of Open Access Journals (Sweden)

    B. A. Bayrashevsky

    2009-01-01

    Full Text Available An analytical method for optimization of water-heating boiler loads has been developed on the basis of approximated semi-empirical dependences pertaining to changes of boiler gross efficiency due to its load. A complex (∂tух/∂ξΔξ is determined on the basis of a systematic analysis (monitoring of experimental data and the Y. P. Pecker’s formula for calculation of balance losses q2. This complex makes it possible to set a corresponding correction to a standard value of the boiler gross efficiency due to contamination of heating surfaces.Software means for optimization of water-heating boilers has been developed and it is recommended to be applied under operational conditions.

  14. Waste Heat Boiler Denitration Reactor Optimization and Transformation%余热锅炉中脱硝反应器的优化及改造

    Institute of Scientific and Technical Information of China (English)

    王佰仟; 杨凯; 赵永刚

    2015-01-01

    国内电站实际应用SCR(选择性催化还原)烟气脱硝技术过程中,经常出现中、低负荷下SCR反应器入口烟温低于SCR催化剂的最佳反应温度窗口,严重时甚至低于正常反应温度等问题,导致SCR反应器运行效率明显偏低,严重影响余热锅炉的脱硝效率、NOx排放浓度和氨逃逸率。因此,需要在不影响余热锅炉整体运行下,有效提高SCR反应效率,维持SCR催化剂的较高活性,保证原SCR反应器系统高效稳定运行的是很有必要的。通过热力计算分析对比分析了高压过热器及高压蒸发器两种不同方案下主要热力参数的变化并根据工程实际情况建立了SCR脱硝反应器的模型图,文章分析了夏季运行工况,50%负荷情况下各个烟气参数,对SCR脱硝反应器流场模拟计算时的有关设置进行了说明。介绍了评价SCR脱硝反应器效果的两个指标,即流场均匀性和温度场均匀性指标。%The practical application of domestic power station SCR (Selective Catalytic Reduction) of lfue gas denitriifcation technology process, often appear in, SCR reactor inlet temperature below the low load smoke SCR catalyst optimum reaction temperature window, serious or even lower than normal The reaction temperature and other issues, leading to the SCR reactor is signiifcantly lower operating efifciency, seriously affect the denitration efifciency waste heat boiler, NOx emission concentration and ammonia slip rate. Therefore, without affecting the overall operation of the waste heat boiler, the SCR effectively improve the reaction efifciency, to maintain a high activity of the SCR catalyst, it is necessary to ensure that the original SCR reactor system efifcient and stable operation. Calculation of comparative analysis by thermal changes under high pressure and high-pressure evaporator superheater two different thermodynamic parameters of the main program and in accordance with the actual

  15. Boiler Stack Gas Heat Recovery

    Science.gov (United States)

    1987-09-01

    recover about 17 million Btu/hr. The fact that the exhaust gas was loaded with fiber made the spray recu- perator a prime candidate since it could also wash... properties of water, heating feedwater is more effective than heating air. Research in heat-recovery material technology has identified materials which are...and Acidic fluids up to 180 OF. Piping Fans and Blowers 350 OF flue gas. Scrubbers 300 to 350 OF bagasse flue gas, trash burner flue gas. Electrostatic

  16. Optimization of Boiler Blowdown and Blowdown Heat Recovery in Textile Sector

    Directory of Open Access Journals (Sweden)

    Sunudas T

    2013-09-01

    Full Text Available Boilers are widely used in most of the processing industries like textile, for the heating applications. Surat is the one of the largest textile processing area in India. In textile industries coal is mainly used for the steam generation. In a textile industry normally a 4% of heat energy is wasted through blowdown. In the study conducted in steam boilers in textile industries in surat location, 1.5% of coal of total coal consumption is wasted in an industry by improper blowdwon. This thesis work aims to prevent the wastage in the coal use by optimizing the blowdown in the boiler and maximizing the recovery of heat wasting through blowdown.

  17. 采用复合相变换热器技术回收CFB锅炉烟气余热%Recovery of waste heat of CFB boiler flue gas by compound phase changing heat exchanger

    Institute of Scientific and Technical Information of China (English)

    刘辉; 徐玉陵; 朱相利; 王永祥; 李世栋

    2011-01-01

    The flue gas waste heat of CFB boiler was recovered by compound phase changing heat exchanger (FXH) to heat the condensate instead of 2# low pressure heater of original steam turbine, and the thermodynamic calculation of flue gas waste heat system was simulated by Matlab software. The results showed that the flue gas temperature reduced from 150 - 155 ℃ to 120 ℃ , the saved extraction steam could increase electric generating power by 175.3 x 10 ( Kw · H)/a,the standard coal consumption rate of power supply reduced 1. 323 g/( Kw · H) , theboiler thermal efficiency increased by 1. 85 percent point,and the simple payback period was about 2.3 years. The flue gas temperature at FXH inlet was not suitable for exceeding 150 ℃ , and the flue gas dew point for the selected coal should range between 108 ℃ and 114 ℃.%采用复合相变换热器(FXH)回收CFB锅炉尾部烟气余热,代替原汽轮机2#低压加热器抽汽加热凝结水,并利用Matlab软件对烟气余热系统进行了热力仿真计算.改造后的运行结果表明,锅炉排烟温度从150~155℃降低至120℃,节省的抽汽可增加发电量175.284×104(kW·h)/a,供电标煤耗降低1.323 g/(kW·h),锅炉热效率提高1.85个百分点,改造静态投资回收期约为2.3a;FXH的进口烟气温度不宜超过150℃,所选燃煤的烟气露点温度在108~114℃较适宜.

  18. Thermal Economy Analysis on Waste Heat Recovery of the Exhaust Flue Gas of Boiler in Power Plant%发电厂锅炉烟气余热回收方案热经济性研究

    Institute of Scientific and Technical Information of China (English)

    龙群力; 朱彦雷; 刘继平

    2012-01-01

    分析某发电厂锅炉排烟余热回收利用的热经济性,提出了供暖期利用烟气余热进行供暖、非供暖期利用烟气余热加热凝结水的回收方案。研究表明,采用该方案,供暖期可节约标准煤987.9da,非供暖期可节约标准煤883.1t/a,合计每年可节约标准煤1871t,具有良好的节能减排效果。%This paper presents a case study of recovering waste heat of the exhaust flue gas of boiler in a power plant. The waste heat can be recovered by installing a low temperature economizer. The low temperature economizer can save the steam extracted from the turbine to heat the condensed water to gain extra work in un-heating period, in the heating period, it heat the circulating water for civilian using. Analysis results show that it is feasible to install a low temperature economizer for recovering the heat of exhaust flue gas in power plant, which has sound effect on energy saving and emission reduction. The benefits generated include saving of standard coal equivalent about 987.9 t in the heating period and 883.1 t in un-heating period. The total annual saving of standard coal is about 1 871 t.

  19. Energy Efficient Waste Heat Recovery from an Engine Exhaust System

    Science.gov (United States)

    2016-12-01

    AND DATES COVERED Master’s thesis 4. TITLE AND SUBTITLE ENERGY EFFICIENT WASTE HEAT RECOVERY FROM AN ENGINE EXHAUST SYSTEM 5. FUNDING NUMBERS 6...release. Distribution is unlimited. ENERGY EFFICIENT WASTE HEAT RECOVERY FROM AN ENGINE EXHAUST SYSTEM Aaron R. VanDenBerg Lieutenant, United...HEAT RECOVERY DEVICES Ships mainly extract heat and energy from exhaust gases by using a waste heat boiler located in the actual exhaust duct. The

  20. International water and steam quality standards for thermal power station drum-type and waste heat recovery boilers with the treatment of boiler water with phosphates and NaOH

    Science.gov (United States)

    Petrova, T. I.; Orlov, K. A.; Dooley, R. B.

    2017-01-01

    One of the ways for improving the operational reliability and economy of thermal power station equipment, including combined-cycle equipment, is to decrease the rates of the corrosion of constructional materials and the formation of scales in the water-steam circuit. These processes can be reduced to a minimum via the use of water with a minimum content of admixtures and the correction treatment of a heat-transfer fluid. The International Association for the Properties of Water and Steam (IAPWS), which unites specialists from every country of the world, has developed water and steam quality standards for power station equipment of different types on the basis of theoretical studies and long-term experience in the operation of power plants in 21 countries. Different water chemistry regimes are currently used at conventional and combined-cycle thermal power stations. This paper describes the conditions for the implementation of water chemistry regimes with the use of sodium salts of phosphoric acid and NaOH for the quality correction of boiler water. Water and steam quality standards and some recommendations for their maintenance under different operational conditions are given for each of the considered water chemistry regimes. The standards are designed for the water-steam circuit of conventional and combined-cycle thermal power stations. It is pointed out that the quality control of a heat-transfer fluid must be especially careful at combined-cycle thermal power stations with frequent startups and shutdowns.

  1. Combustion of bark and wood waste in the fluidized bed boiler

    Science.gov (United States)

    Pleshanov, K. A.; Ionkin, I. L.; Roslyakov, P. V.; Maslov, R. S.; Ragutkin, A. V.; Kondrat'eva, O. E.

    2016-11-01

    In the Energy Development Strategy of Russia for the Period until 2035, special attention is paid to increased use of local fuel kinds—one of which is biofuel, in particular, bark and wood waste (BWW)— whose application at thermal power plants in Russia has been not developed due to the lack of appropriate technologies mastered by domestic energy mechanical engineering. The article describes the experience of BWW combustion in fluidized bed boilers installed on the energy objects of northern European countries. Based on this, reference points were defined (it is the section of boiler air-gas path where initially the approximate temperatures are set), making it possible to carry out a thermal design of a boiler and ensure its operation reliability. Permissible gas temperature at the furnace outlet at BWW combustion amounted to 950-1000°C. Exit gas temperature, depending on the implementation of special measures on protection of air heater from corrosion, amounted to 140-190°C. Recommended hot air temperature is within the range of 200-250°C. Recommendations for determining the boiler furnace dimensions are presented. Based on the presented reference temperatures in the main reference points, the thermal design of hot water boiler of KV-F-116-150 type with 116 MW capacity was carried out. The analysis of the results and comparison of designed boiler characteristics with operating energy boilers, in which a fuel is burned in a fluidized bed, were carried out. It is shown that, with increasing the boiler capacity, the ratio of its heating power Q to the crosssectional area of furnace chamber F rises. For power-generating boiler of thermal capacity of 100 MW, the ratio is within 1.8-2.2MW/m2. The boiler efficiency exceeds 90% in the range of changes of exit gas temperature typical for such equipment.

  2. 燃煤锅炉低温余热利用技术应用分析%Application of low-temperature waste heat utilization technology in coal-fired boiler

    Institute of Scientific and Technical Information of China (English)

    李秀平; 李博; 谢津伦

    2011-01-01

    For the problems of the low use ratio of waste heat in thermal power plant boiler, the power plant deficit caused by raising the price of energy sources,and the gradually increasing of the environment stress, the reinforcing of the draining off water from boiler and the using of exhaust gas were carried out in order to save energy. The method of draining off water and using exhaust gas were introduced. An example proves that the economic benefit and environmental benefit of saving energy technique, which can provide a new way for enterprise to increase income, save energy and reduce emissions.%针对当前火电厂锅炉余热利用率低,能源价格上涨导致发电亏损,环境压力逐渐增大的现状,可通过加大对锅炉连排水和烟气余热的利用达到节能的目的.介绍连排水和烟气余热利用的相关技术方法,并分析其技术特点,通过实例进一步阐明应用节能技术后可以产生的经济效益和环境效益,为企业创收和节能减排提供一种新途径.

  3. Heat losses in power boilers caused by thermal bridges

    Directory of Open Access Journals (Sweden)

    Kocot Monika

    2017-01-01

    Full Text Available In this article the analysis of heat losses caused by thermal bridges that occur in the steam boiler OP-140 is presented. Identification of these bridges were conducted with use of thermographic camera. Heat losses were evaluated based on methodology of VDI 4610 standard, but instead of its simplified equations, criterial equations based on Nusselt number were used. Obtained values of annual heat losses and heat flux density corresponding to the fully insulated boiler surfaces were compared to heat losses generated by thermal bridges located in the same areas. The emphasis is put on the role of industrial insulation in heat losses reduction.

  4. Modeling operation mode of pellet boilers for residential heating

    Science.gov (United States)

    Petrocelli, D.; Lezzi, A. M.

    2014-11-01

    In recent years the consumption of wood pellets as energy source for residential heating lias increased, not only as fuel for stoves, but also for small-scale residential boilers that, produce hot water used for both space heating and domestic hot water. Reduction of fuel consumption and pollutant emissions (CO, dust., HC) is an obvious target of wood pellet boiler manufacturers, however they are also quite interested in producing low- maintenance appliances. The need of frequent maintenance turns in higher operating costs and inconvenience for the user, and in lower boiler efficiency and higher emissions also. The aim of this paper is to present a theoretical model able to simulate the dynamic behavior of a pellet boiler. The model takes into account many features of real pellet boilers. Furthermore, with this model, it is possible to pay more attention to the influence of the boiler control strategy. Control strategy evaluation is based not only on pellet consumption and on total emissions, but also on critical operating conditions such as start-up and stop or prolonged operation at substantially reduced power level. Results are obtained for a residential heating system based on a wood pellet boiler coupled with a thermal energy storage. Results obtained so far show a weak dependence of performance in terms of fuel consumption and total emissions on control strategy, however some control strategies present some critical issues regarding maintenance frequency.

  5. Thermal treatment and vitrification of boiler ash from a municipal solid waste incinerator.

    Science.gov (United States)

    Yang, Y; Xiao, Y; Voncken, J H L; Wilson, N

    2008-06-15

    Boiler ash generated from municipal solid waste (MSW) incinerators is usually classified as hazardous materials and requires special disposal. In the present study, the boiler ash was characterized for the chemical compositions, morphology and microstructure. The thermal chemical behavior during ash heating was investigated with thermal balance. Vitrification of the ash was conducted at a temperature of 1400 degrees C in order to generate a stable silicate slag, and the formed slag was examined with chemical and mineralogical analyses. The effect of vitrification on the leaching characteristics of various elements in the ash was evaluated with acid leaching. The study shows that the boiler ash as a heterogeneous fine powder contains mainly silicate, carbonate, sulfates, chlorides, and residues of organic materials and heavy metal compounds. At elevated temperatures, the boiler ash goes through the initial moisture removal, volatilization, decomposition, sintering, melting, and slag formation. At 1400 degrees C a thin layer of salt melt and a homogeneous glassy slag was formed. The experimental results indicate that leaching values of the vitrified slag are significantly reduced compared to the original boiler ash, and the vitrification could be an interesting alternative for a safer disposal of the boiler ash. Ash compacting, e.g., pelletizing can reduce volatilization and weight loss by about 50%, and would be a good option for the feed preparation before vitrification.

  6. The heat exchanger of small pellet boiler for phytomass

    Science.gov (United States)

    Mičieta, Jozef; Lenhard, Richard; Jandačka, Jozef

    2014-08-01

    Combustion of pellets from plant biomass (phytomass) causes various troubles. Main problem is slagging ash because of low melting temperature of ash from phytomass. This problem is possible to solve either improving energetic properties of phytomass by additives or modification of boiler construction. A small-scale boiler for phytomass is different in construction of heat exchanger and furnace mainly. We solve major problem - slagging ash, by decreasing combustion temperature via redesign of pellet burner and boiler body. Consequence of lower combustion temperature is also lower temperature gradient of combustion gas. It means that is necessary to design larger heat exchanging surface. We plane to use underfed burner, so we would utilize circle symmetry heat exchanger. Paper deals design of heat exchanger construction with help of CFD simulation. Our purpose is to keep uniform water flux and combustion gas flux in heat exchanger without zone of local overheating and excess cooling.

  7. Performance analysis of heating plants equipped with condensing boilers

    Energy Technology Data Exchange (ETDEWEB)

    Lazzarin, R.M.; Schibuola, L.

    1986-01-01

    The behaviour of the condensing boilers is strictly bound to the temperature of the water coming back from the plant. This temperature depends on the control modes and on the meteorological conditions. The seasonal performance has been computed for a heating plant of a building equipped with a condensing boiler simulating the load at short time intervals through a suitable modification of TRNSYS. The study has been carried out in the climate of Padova. For other towns a rough estimate is proposed.

  8. 催化裂化装置德尔塔型余热锅炉技术改造%Technical Transformation of DELTAK Waste Heat Boiler for Catalytic Cracking Unit

    Institute of Scientific and Technical Information of China (English)

    叶发强; 樊帆; 郑军如; 李传凯

    2016-01-01

    When the waste heat boiler which is designed by DELTAK,Inc.and equipped with FCC device in a refinery was operating,there were some problems,such as evaporating section tube bank cavitation and leakage,economizer tube bank and elbows corrosion and leakage at the dew point temperature,too high exhaust gas temperature,high furnace pressure caused by heavy dust on heating surface.On the basis of steel structure frames and space of old heating surface e-quipment,we carried out technical transformation through changing the evaporating section into a forced circulation mode,changing the heat exchanger components of economizer and improving technology and processes,adding long nozzle hole shock wave soot blower,etc.After the trans-formation,the amount of boiler steam production increased from 16.4 t/h to 23.57 t/h,operation cycle was over 1 a,the exhaust temperature decreased from over 240 ℃to 170~180 ℃.The pro-j ect achieved good economic and social benefits and accumulated experience for the similar Deltak-type waste heat boiler transformation.%某炼油厂催化裂化装置配套的由美国德尔塔公司设计的余热锅炉运行时,存在蒸发段管束气蚀泄漏、省煤器管束弯头露点腐蚀泄漏、锅炉排烟温度过高、受热面积灰严重导致炉膛压力偏高等问题。在利旧原受热面设备钢结构框架的基础上,利用原受热面布置空间,采取了蒸发段改为强制循环方式、更换省煤器换热元件和工艺流程、增设长喷管多孔激波吹灰器等技术进行改造,改造之后余热锅炉蒸汽产量由16.4 t/h上升到23.57 t/h、运行周期延长至1 a以上、排烟温度由240℃以上下降至170~180℃,取得了良好的经济效益和社会效益,为类似德尔塔型余热锅炉改造积累了经验。

  9. Heat flux distribution on circulating fluidized bed boiler water wall

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The future of circulating fluidized bed (CFB)combustion technology is in raising the steam parameters to supercritical levels.Understanding the heat flux distribution on the water wall is one of the most important issues in the design and operation of supercritical pressure CFB boilers.In the present paper,the finite element analysis (FEA) method is adopted to predict the heat transfer coefficient as well as the heat flux of the membrane wall and the results are validated by direct measurement of the temperature around the tube.Studies on the horizontal heat flux distribution were conducted in three CFB boilers with different furnace size,tube dimension and water temperature.The results are useful in supercritical pressure CFB boiler design.

  10. 注汽锅炉剩余饱和水余热再利用技术%Waste-Heat Utilization Technology of Residual Saturation Water in Steam Injection Boiler

    Institute of Scientific and Technical Information of China (English)

    于慧鹏; 刘宝玉; 李明川; 张玉廷

    2013-01-01

    Steam injection boiler is one of the main power and energy consumption equipments in oil thermal production.Generally,the high temperature saturated water enthalpy which is separated by the steam separator is used through the heat exchanger.However the water treatment system of the steam injection boiler is so simple and the separated saturated water is rich in calcium,magnesium and other ions which are easy to foul pipe surface and affects the heat transfer efficiency of the heat exchange equipment.Comparing with the case of no using the equipment,the screw expander which is of a self-cleaning ability recycled the waste heat of the saturated water,which can improve the thermal efficiency by 10.2% and save about 4.56× 107 kW · h amount to 18 422.4 t of standard coal in the service period.The effect is significant.%注汽锅炉是油田热采的主要动力设备、耗能设备之一.汽水分离器分离出的高温饱和水的热焓一般通过换热器加以利用.但是,注汽锅炉水处理系统简单,而分离出来的饱和水中富含的钙、镁等离子易使管道表面结垢,从而影响换热设备的换热效率.利用具有自洁能力的螺杆膨胀机回收饱和水余热,与未使用该设备的情况相比,可提高注汽锅炉的热效率约10.2%,在服务期内可节省约4.56×107度电,折合标煤约18 422.4 t,效果显著.

  11. Central heating: fossil-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Blazek, C.F.; Baker, N.R.; Tison, R.R.

    1979-05-01

    This evaluation provides performance and cost data for fossil-fuel-fired steam boilers, hot-water generators, and thermal fluid generators currently available from manufacturers. Advanced-technology fluidized-bed boilers also are covered. Performance characteristics investigated include unit efficiencies, turndown capacity, and pollution requirements. Costs are tabulated for equipment and installation of both field-erected and packaged units. The information compiled in this evaluation will assist in the process of selecting energy-conversion units required for industrial, commercial, and residential applications.

  12. Research on Marine Boiler's Pressurized Combustion and Heat Transfer

    Institute of Scientific and Technical Information of China (English)

    Pingjian MING; Renqiu JIANG; Yanjun LI; Baozhi SUN

    2005-01-01

    The effect of pressure on combustion and heat transfer is analyzed. The research is based on the basic combustion and heat transfer theorem. A correction for the heat calculation method for pressurized furnace is made on the basis of the normal pressure case. The correction takes the effect of pressurizing into account. The results show that the correction is reasonable and the method is applicable to combustion and heat transfer of the marine supercharged boiler.

  13. Cycle of waste heat energy transformation

    Science.gov (United States)

    Bormann, H.; Voneynatten, C.; Krause, R.; Rudolph, W.; Gneuss, G.; Groesche, F.

    1983-08-01

    Transformation of industrial waste heat with temperatures up to 300 C into mechanical or electrical energy using organic Rankine cycles technique is considered. Behavior of working fluid was studied and plant components were optimized. A pilot plant (generated power 30 kW) was installed under industrial operating conditions. The working fluid is a fluorochlorohydrocarbon; the expansion machine is a piston type steam engine. The results of the pilot plant were used for the planning and building of a prototype plant (120 kW) with an additional power heat coupling for preheating the boiler heat water. The waste heat source is a calciner process. The predicted results are obtained although full working load is not reached due to reduced available waste heat of the calciner process.

  14. Exhaust gas side corrosion of oil fired central heating boilers

    Energy Technology Data Exchange (ETDEWEB)

    Koebel, M.; Elsener, M.

    1987-09-01

    While Swiss boiler producers aim primarily at achieving low exhaust gas temperatures, in our northern neighbouring country, lower boiler water temperatures are being set as favourite objectives to be met. The first method aims at reducing the exhaust gas losses, i.e. of the heat content of the exhaust gases; the second one aims at reducing service life losses (= losses in the off-air of the boiler). Flue-gas caused corrosion, however, sets practical limits to the energy-saving reduction of the exhaust gas and boiler water temperatures. To be able to define this practical limit more exactly is the main goal of this project which is supported by NEFF and which is carried out in cooperation with the Institute for Energy Engineering of the ETHZ (Professor P. Suter). In addition to this, however, the author also head to find out about sill inexplained cases of corrosion in boilers which are being operated correctly, i.e. with comparably high boiler water and exhaust gas temperatures.

  15. Co-firing of Coal with Biomass and Waste in Full-scale Suspension-fired Boilers

    DEFF Research Database (Denmark)

    Dam-Johansen, Kim; Jappe Frandsen, Flemming; Jensen, Peter Arendt

    2013-01-01

    The energy policy in Denmark has for many years focused on lowering the net CO2 emission from heat and power production by replacing fossil fuels by renewable resources. This has been done by developing dedicated grate-fired boilers for biomass and waste fuels but also by developing coal......-based suspension-fired boilers to accept still higher fractions of biomass or waste material as fuels. This last development has been challenging of many reasons, including pre-treatment of fuels, and solving potential emission and operational problems during the simultaneous development of supercritical steam...

  16. How much Energy is Embodied in your Central Heating Boiler?

    Science.gov (United States)

    Koubogiannis, D.; Nouhou, C.

    2016-11-01

    Life Cycle Analysis (LCA) is an important tool in current research to quantitatively assess energy consumption and environmental impact of a building. In the context of LCA, the Embodied Energy (EE) related to the building and the corresponding Embodied CO2 emissions are valuable data. In such a case, these data concern the constitutive materials of the building and any subsystem, component or equipment in it. Usually, after calculating the mass of these materials, embodied energy values are estimated multiplying them by the corresponding EE coefficients concerning the production of these materials (EEMP). However, apart from transportation energy costs, another part of EE is that consumed for the manufacturing of any item as a finished product. The present work focuses on the manufacturing EE (EEMFG) of central heating boilers in Hellenic dwellings. Six typical boilers of different types are studied. Each of them is analyzed to its constitutive materials and its EEMP is estimated. For four of them, the boiler house where it was constructed in Greece was visited and data were collected. Based on them the corresponding boiler EEMFG values are estimated. The results concerning the EE for material production and manufacturing, as well as the results concerning the corresponding ECO2 values are discussed and assessed. Benchmark values correlating EE and ECO2 with the mass or the heat rate of the boiler are extracted.

  17. Tube Plate Structure Coupling Analysis of Reformed Gas Waste Heat Boiler%转化气余热锅炉管板结构的温度耦合分析

    Institute of Scientific and Technical Information of China (English)

    赵梓童; 任建民

    2016-01-01

    转化气余热锅炉入口温度达到860℃,管壳程温差载荷较大,管板承受内压和温差载荷的双重作用,在管板管程侧、换热管管板部位和旁通管内部设计了防热材料,管板的管壳程的连接结构采用H型锻件,在温差载荷和管壳程设计压力相互作用的三种工况条件下,依据JB4732对设备相应部位进行应力评定,评定结果合格,为工程设计人员提供可参考的数据.%The inlet temperature of the reformed gas waste heat boiler reaches 860 ℃, the temperature difference load along the tube shell was large, the tube plate subjected to internal pressure and the temperature difference. Designed the thermal protection material at the tube pass side of tube plate, the heat exchange tube sheet parts, and inside the by-pass pipe. Connecting structure of the tube sheet shell used H-forging. For three working conditions under the designed temperature differences and tube shell pressures, the stress assessment of the corresponding parts of the device was done according to JB4732, evaluation the results were qualified, provide reference data for engineering design personnel.

  18. Needs-driven soot blowing in waste boilers; Behovsstyrd sotblaasning i avfallspannor

    Energy Technology Data Exchange (ETDEWEB)

    Niklasson, Fredrik; Davidsson, Kent

    2009-09-15

    The increased use of alternative and waste fuels has resulted in an increased number of plants having trouble with fouling and corrosion on boiler banks and superheater tubes. Frequent sootblowing will keep the surfaces relatively clean, but on the other hand, it may erode the tube material. An intelligent sootblowing system will initiate sootblowings on individual tube banks only when needed for that specific tube bank. Such a system depends on the detection of the degree of fouling of specific tube banks. In this project, the conditions for an intelligent sootblowing system at the waste fired boilers in Boraas are investigated from measured flows, temperatures and pressure drop. New thermocouples at the water tubes between the banks of the economiser have been installed and connected to the control and monitoring system of the boiler. From measured temperatures and flows, heat transfer coefficients are calculated and used to detect the fouling on the heat exchangers. A pressure transducer has been altered to measure the pressure over the boiler bank. At the superheaters, the measurements show a significant improvement of the heat transfer coefficients immediately following sootblowing. Thereafter, the heat transfer coefficients decline more slowly, almost linearly. The measurements indicate that the fouling rate is almost same for the two superheaters and do not motivate individual sootblowing sequences of the two superheaters. The pressure drop over the boiler bank was found too insensitive a measure to be used as an indicator for an intelligent sootblowing system, at least in this specific boiler. In the economiser, the decline of calculated heat transfer coefficients showed a relative rate of fouling on individual tube banks. The results show that the fouling rate is significantly higher in the top tube banks, which comes first in the direction of the flue gas, compared to downstream banks. Experiments by sootblowing the top tube bank more frequently than the

  19. WASTE HEAT RECOVERY IN HEAT PUMP SYSTEMS: SOLUTION TO REDUCE GLOBAL WARMING

    Directory of Open Access Journals (Sweden)

    Y. Baradey

    2015-11-01

    Full Text Available Energy conversion technologies, where waste heat recovery systems are included, have received significant attention in recent years due to reasons that include depletion of fossil fuel, increasing oil prices, changes in climatic conditions, and global warming. For low temperature applications, there are many sources of thermal waste heat, and several recovery systems and potential useful applications have been proposed by researchers [1-4]. In addition, many types of equipment are used to recover waste thermal energy from different systems at low, medium, and high temperature applications, such as heat exchangers, waste heat recovery boiler, thermo-electric generators, and recuperators. In this paper, the focus is on waste heat recovery from air conditioners, and an efficient application of these energy resources. Integration of solar energy with heat pump technologies and major factors that affect the feasibility of heat recovery systems have been studied and reviewed as well. KEYWORDS: waste heat recovery; heat pump.

  20. MEMS-Based Boiler Operation from Low Temperature Heat Transfer and Thermal Scavenging

    Directory of Open Access Journals (Sweden)

    Leland Weiss

    2012-04-01

    Full Text Available Increasing world-wide energy use and growing population growth presents a critical need for enhanced energy efficiency and sustainability. One method to address this issue is via waste heat scavenging. In this approach, thermal energy that is normally expelled to the environment is transferred to a secondary device to produce useful power output. This paper investigates a novel MEMS-based boiler designed to operate as part of a small-scale energy scavenging system. For the first time, fabrication and operation of the boiler is presented. Boiler operation is based on capillary action that drives working fluid from surrounding reservoirs across a heated surface. Pressure is generated as working fluid transitions from liquid to vapor in an integrated steamdome. In a full system application, the steam can be made available to other MEMS-based devices to drive final power output. Capillary channels are formed from silicon substrates with 100 µm widths. Varying depths are studied that range from 57 to 170 µm. Operation of the boiler shows increasing flow-rates with increasing capillary channel depths. Maximum fluid mass transfer rates are 12.26 mg/s from 170 µm channels, an increase of 28% over 57 µm channel devices. Maximum pressures achieved during operation are 229 Pa.

  1. Rankine cycle waste heat recovery system

    Energy Technology Data Exchange (ETDEWEB)

    Ernst, Timothy C.; Nelson, Christopher R.

    2015-09-22

    A waste heat recovery (WHR) system connects a working fluid to fluid passages formed in an engine block and/or a cylinder head of an internal combustion engine, forming an engine heat exchanger. The fluid passages are formed near high temperature areas of the engine, subjecting the working fluid to sufficient heat energy to vaporize the working fluid while the working fluid advantageously cools the engine block and/or cylinder head, improving fuel efficiency. The location of the engine heat exchanger downstream from an EGR boiler and upstream from an exhaust heat exchanger provides an optimal position of the engine heat exchanger with respect to the thermodynamic cycle of the WHR system, giving priority to cooling of EGR gas. The configuration of valves in the WHR system provides the ability to select a plurality of parallel flow paths for optimal operation.

  2. Reclaiming Waste Heat

    Science.gov (United States)

    1976-01-01

    'Air-O-Space' heater, based on spacecraft heat, requires no fuel other than electricity to run fan. Installed in chimney flue, heat pipes transfer heat from waste hot gases (but not the gases themselves) to fresh air blown across the other end of the pipes. It can transport roughly 500 times the heat flux of the best solid conductors with a temperature drop of less than 3 degrees per foot. This instrument has also been used by Kin-Tek Laboratories Inc. to produce an instrument to calibrate gas analyzers for air-pollution monitoring.

  3. Modelling Heat Exchangers for Domestic Boilers

    Directory of Open Access Journals (Sweden)

    S. F. C. F. Teixeira

    2000-01-01

    Full Text Available In the present paper the thermal behaviour of fin-tube heat exchangers is modeled. Particular attention has been given to the plate fins. The heat fluxes in the fins are described using a finite volume technique to discretize the energy equation. The thermal interactions with the water in the tubes and the surrounding air are treated as external boundaries, using appropriate relationships for forced convection in pipes and flat plates. The numerical results are presented in terms of dimensionless numbers (Fourier, Biot and geometric ratios which are found to be representative for this particular geometry. Furthermore, the effect of thermal gradients along the fin surface upon the fin efficiency is investigated. Based on a differential model for the heat balances, design charts have been developed for the thermal analysis of heat exchangers.

  4. Thermoelectricity in Self-Contained Heating and Boiler Systems

    Science.gov (United States)

    Anatychuk, L. I.; Mykhailovsky, V. Ya.; Strutynska, L. T.

    2010-09-01

    The use of thermoelectric generators (TEGs) in heating systems enables autonomous supply of power to automatic safety devices, creation of optimized gas mixtures, and automation and precise temperature control of exhaust gas and heat carriers. It is particularly important to make heating systems independent of the district electric grid. Results of research and development efforts on a TEG for supplying power to electric devices of self-contained heating and boiler systems are presented. A TEG physical model is proposed, and results of computer simulation and optimization of its basic power and design parameters are given. Two TEG design variants (single and double sided) are considered. Their advantages and shortcomings are discussed. On the basis of theoretical calculations, a prototype TEG for a 10.5-kW boiler is built. At water heating system temperatures from 35°C to 80°C, the TEG electric power is 50 W to 65 W, which is used to supply a circulation pump for forced liquid heat carrier delivery (30 W to 40 W) and a fan for removal of fuel combustion products from the boiler’s smoke chamber (5 W to 7 W).

  5. 46 CFR 52.01-35 - Auxiliary, donkey, fired thermal fluid heater, and heating boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Auxiliary, donkey, fired thermal fluid heater, and... requirements for miscellaneous boiler types, such as donkey, fired thermal fluid heater, heating boiler, etc... (CONTINUED) MARINE ENGINEERING POWER BOILERS General Requirements § 52.01-35 Auxiliary, donkey, fired...

  6. Modelling, simulating and optimizing boiler heating surfaces and evaporator circuits

    DEFF Research Database (Denmark)

    Sørensen, Kim; Condra, Thomas Joseph; Houbak, Niels

    2003-01-01

    developed as a Differential-Algebraic-Equation system (DAE) and MATLAB has been applied for the integration of the models. In generalMATLAB has proved to be very stable for these DAE systems. Experimental verication has been carried out at a full scale plant equipped with instrumentation to verify heat....... The dynamic model has been developed for the purpose of determining boiler material temperatures and heat transfer from the ue gas side to the water-/steam side in order to simulate the circulation in the evaporator circuit and hereby the water level uctuations in the drum. The dynamic model has been...

  7. Modelling, simulating and optimizing boiler heating surfaces and evaporator circuits

    DEFF Research Database (Denmark)

    Sørensen, K.; Condra, T.; Houbak, Niels

    2003-01-01

    developed as a Differential-Algebraic-Equation system (DAE) and MATLAB has been applied for the integration of the models. In general MATLAB has proved to be very stable for these DAE systems. Experimental verification has been carried out at a full scale plant equipped with instrumentation to verify heat....... The dynamic model has been developed for the purpose of determining boiler material temperatures and heat transfer from the flue gas side to the water-/steam side in order to simulate the circulation in the evaporator circuit and hereby the water level fluctuations in the drum. The dynamic model has been...

  8. 75 FR 65023 - Notice of Issuance of Final Determination Concerning Certain Heating Boilers

    Science.gov (United States)

    2010-10-21

    ... Heating Boilers AGENCY: U.S. Customs and Border Protection, Department of Homeland Security. ACTION... Protection (``CBP'') has issued a final determination concerning the country of origin of certain heating... country of origin of the heating boilers for purposes of U.S. Government procurement. DATES: The...

  9. FORMATION OF CHLORINATED DIOXINS AND FURANS IN A HAZARDOUS-WASTE-FIRING INDUSTRIAL BOILER

    Science.gov (United States)

    This research examined the potential for emissions of polychlorinated diebnzodioxin and dibenzofuran (PCDD/F) from industrial boilers that cofire hazardous waste. PCDD/F emissions were sampled from a 732 kW (2.5 x 106 Btu/h), 3-pass, firetube boiler using #2 fuel oil cofired wit...

  10. Application of fluidized-bed technology to the recovery of waste heat

    Energy Technology Data Exchange (ETDEWEB)

    Vogel, G.J.; Grogan, P.J.; Evans, A.R.

    1979-08-01

    The fluidized-bed, waste-heat boiler (FBWHB) may represent a significant opportunity for industrial energy conservation. The applications of FBWHBs to the recovery of heat from waste streams are examined. Compared to other waste-heat recovery units, FBWHBs can transfer more heat per unit volume and are physically smaller - an important consideration for retrofit and construction costs. A detailed discussion of fluidized beds, including their application in waste-heat recovery and the factors affecting FBWHB design is presented. Design methodology is discussed along with a preliminary engineering design for recovering heat from a waste-gas stream, a typical FBWHB application.

  11. Low Cost Polymer heat Exchangers for Condensing Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Butcher, Thomas [Brookhaven National Lab. (BNL), Upton, NY (United States); Trojanowski, Rebecca [Brookhaven National Lab. (BNL), Upton, NY (United States); Wei, George [Brookhaven National Lab. (BNL), Upton, NY (United States); Worek, Michael [Brookhaven National Lab. (BNL), Upton, NY (United States)

    2015-09-30

    Work in this project sought to develop a suitable design for a low cost, corrosion resistant heat exchanger as part of a high efficiency condensing boiler. Based upon the design parameters and cost analysis several geometries and material options were explored. The project also quantified and demonstrated the durability of the selected polymer/filler composite under expected operating conditions. The core material idea included a polymer matrix with fillers for thermal conductivity improvement. While the work focused on conventional heating oil, this concept could also be applicable to natural gas, low sulfur heating oil, and biodiesel- although these are considered to be less challenging environments. An extruded polymer composite heat exchanger was designed, built, and tested during this project, demonstrating technical feasibility of this corrosion-resistant material approach. In such flue gas-to-air heat exchangers, the controlling resistance to heat transfer is in the gas-side convective layer and not in the tube material. For this reason, the lower thermal conductivity polymer composite heat exchanger can achieve overall heat transfer performance comparable to a metal heat exchanger. However, with the polymer composite, the surface temperature on the gas side will be higher, leading to a lower water vapor condensation rate.

  12. Modelling of boiler heating surfaces and evaporator circuits

    DEFF Research Database (Denmark)

    Sørensen, K.; Condra, T.; Houbak, Niels

    2002-01-01

    the circulation in the evaporator circuit. The models have been developed as Differential-Algebraic-Equations (DAE) and MATLAB has been applied for the integration of the models. In general MATLAB has proved to be very stable for the relatively stiff equation systems. Experimental verification is planned......Dynamic models for simulating boiler performance have been developed. Models for the flue gas side and for the evaporator circuit have been developed for the purpose of determining material temperatures and heat transfer from the flue gas side to the water-/steam side in order to simulate...... at a full scale plant equipped with instrumentation to verify heat transfer and circulation in the evaporator circuit....

  13. Modelling of Boiler Heating Surfaces and Evaporator Circuits

    DEFF Research Database (Denmark)

    Sørensen, Kim; Condra, Thomas Joseph; Houbak, Niels

    2002-01-01

    the circulation in the evaporator circuit. The models have been developed as Differential-Algebraic-Equation systems (DAE) and MATLAB has been applied for the integration of the models. In general MATLAB has proved to be very stable for these relatively stiff equation systems. Experimental verication is planned......Dynamic models for simulating boiler performance have been developed. Models for the ue gas side and for the evaporator circuit have been developed for the purpose of determining material temperatures and heat transfer from the ue gas side to the water-/steam side in order to simulate...... at a full scale plant equipped with instrumentation to verify heat transfer and circulation in the evaporator circuit....

  14. On-Line Life Monitoring Technique for Tube Bundles of Boiler High-Temperature Heating Surface

    Institute of Scientific and Technical Information of China (English)

    Yang Dong; Wang Zhongyuan

    2005-01-01

    High-temperature heating surface such as superheater and reheater of large-sized utility boiler all experiences a relatively severe working conditions. The failure of boiler tubes will directly impact the safe and economic operation of boiler. An on-line life monitoring model of high-temperature heating surface was set up according to the well-known L-M formula of the creep damages. The tube wall metal temperature and working stress was measured by on-line monitoring, and with this model, the real-time calculation of the life expenditure of the heating surface tube bundles were realized. Based on the technique the on-line life monitoring and management system of high-temperature heating surface was developed for a 300 MW utility boiler. An effective device was thus suggested for the implementation of the safe operation and the condition-based maintenance of utility boilers.

  15. Heat transfer in a large-scale circulating fluidized bed boiler

    Institute of Scientific and Technical Information of China (English)

    CHENG Leming; WANG Qinhui; SHI Zhenglun; LUO Zhongyang; NI Mingjiang; CEN Kefa

    2007-01-01

    Heat transfer of a furnace in a large-scale circulating fluidized bed (CFB) boiler was studied based on the analysis of available heat transfer coefficient data from typical industrial CFB boilers and measured data from a 12 MWe,a 50 MWe and a 135 MWe CFB boiler.The heat transfer of heat exchanger surfaces in a furnace,in a steam/water cooled cyclone,in an external heat exchanger and in the backpass was also reviewed.Empirical correlation of heat transfer coefficient was suggested after calculating the two key parameters,solids suspension density and furnace temperature.The correlation approach agrees well with the data from the large-scale CFB boilers.

  16. Heat exchangers for waste heat recovery

    Energy Technology Data Exchange (ETDEWEB)

    Al-Rabghi, O.M.; Akyurt, M.; Najjar, Y.S.H.; Alp, T. (King Abdulaziz Univ., Jeddah (Saudi Arabia). College of Engineering)

    1993-01-01

    A survey is made of the equipment used for heat recovery and utilization. Types and merits of commonly employed heat exchangers are presented, and criteria for selecting heat exchangers are summarized. Applications for waste heat recovery are emphasized. It is concluded that careful selection and operation of such equipment would be expected to result in energy savings as well as problem-free operation. (author)

  17. Additive for reducing operational problems in waste fired grate boilers; Additiv foer att minska driftproblem vid rostfoerbraenning av avfall

    Energy Technology Data Exchange (ETDEWEB)

    Gyllenhammar, Marianne; Herstad Svaerd, Solvie; Davidsson, Kent; Hermansson, Sven; Liske, Jesper; Larsson, Erik; Jonsson, Torbjoern; Zhao, Dongmei

    2013-09-01

    interface between the steel and the metal oxide. This weakens the adhesion of the oxide to the steel surface and thus increases the corrosion rate. By addition of sewage sludge or sulphur the initial corrosion was decreased on both the low-alloyed steel T22 and the stainless steel 304L; sewage sludge being a little better than sulphur. Qualitatively, the corrosion attack firing SLF was similar to that firing ordinary waste, but the attack was stronger. At material temperatures of 500 deg C and 420 deg C - corresponding to superheaters - alkali chloride corrosion dominated, while at 280 deg C - corresponding to furnace walls - a melt of KCl/ZnCl2 is likely to have accelerated the corrosion. This difference between different material temperatures was especially pronounced in the 'Avfall and the SLF' cases. Higher zinc content in the fuel can therefore increase risk of corrosion. The higher content of iron, lead, copper and zink in the ash from the SLF case corresponds to the content of SLF compared with ordinary waste. Comparing the present tests with similar tests in fludised beds, grate firing resulted in higher deposit rate on the exposed test rings. This can at least partly be attributed to the lack of empty pass in the present grate boiler and to some differences in fuel composition: more chlorine and less sulphur in the waste used in this project. However, the effect of adding sludge was similar but not as strong as in the fluidised bed tests. To summarise, the results show that co-firing SLF with sludge can be advantageous also in a grate-fired boiler. Because of the high heating value of SLF, this combination also makes it possible to add a high fraction of moist sewage sludge.

  18. Agricultural uses of waste heat

    Energy Technology Data Exchange (ETDEWEB)

    Pile, R.S.; Behrends, L.L.; Burns, E.R.; Maddox, J.J.; Madewell, C.E.; Mays, D.A.; Meriwether, J.

    1977-11-16

    A major concern of the Tennessee Valley Authority is to ensure efficient use of Tennessee Valley resources in achieving optimum economic development without degrading the environment. As part of this effort, TVA is exploring many uses for waste heat. Activities to develop ways to use waste heat in agricultural production are described. Primary objectives are to: (1) identify potential agricultural uses of waste heat, (2) develop and test technologies and management criteria for more productive uses, (3) demonstrate technologies in commercial-scale production facilities, and (4) provide technical assistance for commercial application. Waste heat research and development projects under investigation or being planned by TVA independently or cooperatively include: (1) controlled environment greenhouses, (2) biological ecycling of nutrients from livestock manures, (3) soil heating and irrigation, and (4) environmental control for livestock housing. (MHR)

  19. Experiences with the KEMA Corrosion Probe in waste incineration plants and coal fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Jong, M.P. de; Leferink, R.G.I. [KEMA Nederland B.V. Arnhem, (Netherlands)

    2001-07-01

    Fireside corrosion is still a major cause of concern in coal- fired power plants and municipal waste incineration plants. In a highly competitive electricity market, the demand for a method to determine the quality or protectiveness of the oxide layers on evaporator walls, in boilers of power plants with low-NO{sub x} firing techniques, will increase. Moreover, co-firing of new fuels (RDF, pulverised wood and other residual fractions) has as yet unknown consequences for corrosion in evaporator walls and super heaters in boiler installations and waste incinerators. Corrosion monitoring enables operators of coal fired power plants to measure and act when corrosion problems are likely to occur. If done properly corrosion monitoring allows the plant operator to adjust the (co-) firing conditions to less corrosive conditions with the highest possible plant efficiency. Recently KEMA developed the KEMA Corrosion Probe (KEMCOP) which enables plant owners to determine fireside corrosion in different locations in their boiler. A good example is the 540 MWe E.on Maasvlakte power plant, which was recently fitted for the exposure of 144 probes simultaneously. The probes can also be used for material testing by exposing different materials under actual firing conditions. Aside from corrosion monitoring also slagging behaviour and condensation of heavy metals can be monitored. In the Netherlands KEMCOP probes are used for several purposes and are more and more becoming common practice for coal fired boilers and waste incinerators. Until now almost 300 probes have been mounted in coal fired boilers and waste incineration plants. (orig.)

  20. Co-firing of coal with biomass and waste in full-scale suspension-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Dam-Johansen, Kim; Frandsen, Flemming J.; Jensen, Peter A.; Jensen, Anker D. [Technical Univ. of Denmark, Lyngby (Denmark). Dept. of chemical and Biochemical Engineering

    2013-07-01

    The energy policy in Denmark has for many years focused on lowering the net CO{sub 2} emission from heat and power production by replacing fossil fuels by renewable resources. This has been done by developing dedicated grate-fired boilers for biomass and waste fuels but also by developing coal-based suspension-fired boilers to accept still higher fractions of biomass or waste material as fuels. This last development has been challenging of many reasons, including pre-treatment of fuels, and solving potential emission and operational problems during the simultaneous development of supercritical steam cycles with steam temperatures close to 600 C, providing power efficiencies close to 50% (Hein KRG, Sustainable energy supply and environment protection - strategies, resources and technologies. In: Gupta R, Wall T, Hupa M, Wigley F, Tillman D, Frandsen FJ (eds) Proceedings of international conference on impact of fuel quality on power production and the environment, Banff Conference Centre, Banff, Alberta, Canada, 29 Sept-4 Oct, 2008). For 25 years the CHEC (Combustion and Harmful Emission Control) Research Centre at DTU Chemical Engineering, has attained a leading role in research, supporting power producing industry, plant owners and boiler manufacturers to optimize design and operation and minimize cost and environmental impact using alternative fuels in suspension fired boilers. Our contribution has been made via a combination of full-scale measuring campaigns, pilot-scale studies, lab-scale measurements and modeling tools. The research conducted has addressed many issues important for co-firing, i.e. fuel processing, ash induced boiler deposit formation and corrosion, boiler chamber fuel conversion and emission formation, influence on flue gas cleaning equipment and the utilization of residual products. This chapter provides an overview of research activities, aiming at increasing biomass shares during co-firing in suspension, conducted in close collaboration with

  1. The impact of municipal waste combustion in small heat sources

    Science.gov (United States)

    Vantúch, Martin; Kaduchová, Katarína; Lenhard, Richard

    2016-06-01

    At present there is a tendency to make greater use for heating houses for burning solid fuel, such as pieces of wood, coal, coke, local sources of heat to burn natural gas. This tendency is given both the high price of natural gas as well as the availability of cheaper solid fuel. In many cases, in the context saving heating costs, respectively in the context of the disposal of waste is co-incinerated with municipal solid fuels and wastes of different composition. This co entails increased production emissions such as CO (carbon monoxide), NOx (nitrogen oxides), particulate matter (particulate matter), PM10, HCl (hydrogen chloride), PCDD/F (polychlorinated dibenzodioxins and dibenzofurans), PCBs (polychlorinated biphenyls) and others. The experiment was focused on the emission factors from the combustion of fossil fuels in combination with municipal waste in conventional boilers designed to burn solid fuel.

  2. Preliminary market assessment of fluidized-bed waste-heat recovery technology

    Energy Technology Data Exchange (ETDEWEB)

    Campos, F.T.; Fey, C.L.; Grogan, P.J.; Klein, N.P.

    1980-06-01

    A preliminary assessment of fluidized-bed waste-heat recovery (FBWHR) system market potential is presented with emphasis on the factors influencing industrial acceptability. Preliminary market potential areas are identified based on the availability of waste heat. Trends in energy use are examined to see the effect they might have on these market potential areas in the future. Focus groups interviews are used to explore important factors in the industrial decision-making process. These important factors are explored quantitatively in a survey of industrial plant engineers. The survey deals with the waste-heat boiler configuration of the FBWHR system. Results indicate market acceptance of the fluidized-bed waste-heat boiler could be quite low.

  3. Technology of latent-heat recovery for boiler system; Boira ni okeru sennetsu kaishu gijutsu

    Energy Technology Data Exchange (ETDEWEB)

    Moriyama, T. [Tokyo Gas Co. Ltd. (Japan)

    1996-08-01

    The boiler has reached the highest degree of completion among combustion equipment and is highly efficient. In order to enhance its efficiency further, it is ordinary to recover the retention heat of the combustion exhaust gas, but due to the problem of low temperature corrosion caused by the sulfur content in fuel resulted from a temperature drop of the exhaust gas, heat recovery has been done not sufficiently. In this article, an example is introduced to plan the betterment of efficiency by application of a latent heat recovering economizer to a sugar manufactory and a report is made on the energy saving effect by recovering the latent heat and a study on the quality of the material for the latent heat reclaimer. The above latent heat reclaimer is a system which takes advantage of the feature of the natural gas reportedly having no sulfur content, brings down the temperature at the outlet of a heat exchanger of the boiler exhaust gas to below the dew point, thereby recovers the condensed latent heat of the vapor in the exhaust gas and utilizes it for heating up the boiler feed water. In this example, the line of an already installed boiler has been partially modified and only a latent heat reclaimer has been installed newly. The increase of efficiency has been as high as 5.28%. 5 figs., 5 tabs.

  4. Heat transfer to finned tubes exposed to hot waste gas

    Energy Technology Data Exchange (ETDEWEB)

    Scholand, E.; Kremer, H.

    1975-05-01

    Transfer of heat by forced convection to finned tubes, particularly to those with an elliptical center pipe, is described. These pipes are used in gas-fired water heaters, boilers, and heat exchangers. Finned tubes in a test tunnel were exposed to a stream of waste gas from a gas/air mixture at different Reynolds numbers. Mathematical relationships showing the dependence of the Nusselt number on the Reynolds number and on the geometry of the tubes were derived. The single pipe showed a significant drop in the heat-transfer coefficient as the gap between fins became closer. The results of the measurement of heat transfer by forced convection to finned tubes were expressed in a standard form for all tubes. The same heat transfer law can be applied to electrically heated finned tubes exposed to a stream of cooling air.

  5. The heating boiler is never to blame; Der Kessel ist immer unschuldig

    Energy Technology Data Exchange (ETDEWEB)

    Stadelmann, M.

    2008-07-01

    In this article, certain prejudices are examined that are often encountered when the performance of so-called 'condensing' gas-fired heating boilers is discussed. The boundary conditions necessary for the condensation of the water vapour in the heating boiler's flue gasses are examined. The hydraulics and the flow and return temperatures of heating systems are discussed - this with reference to obtaining sufficiently low return temperatures for the condensation to occur. The adjustment of heating-water flow in the heating system in general is discussed. Such adjustments in the hydraulics of heating systems can help save a lot of heating energy and also assure that the heating system's circulation pump does not consume too much power. Professionals are quoted as saying that the majority of heating systems have never been properly adjusted hydraulically.

  6. Advanced modelling and testing of a 13 MWth waste wood-fired grate boiler with recycled flue gas

    DEFF Research Database (Denmark)

    Rajh, Boštjan; Yin, Chungen; Samec, Niko

    2016-01-01

    Numerical modelling is widely used in industry for detailed understanding of the combustion process and for appropriate design and optimization of biomass/waste-fired boilers. This paper presents a numerical study of a 13 MWth waste wood-fired grate boiler, based on the coupled in-bed fuel...... conversion modelling and freeboard combustion modelling methodology. A 1D model is developed for the conversion of the waste wood in the fuel bed on the grate, providing the appropriate grate inlet condition for the 3D simulation of the freeboard region. Since part of the flue gas is recycled into the boiler...

  7. Power Generation Systems Using Continuous Blowdown Waste Heat From Drum Boilers Driving an Organic Rankine Cycle%利用汽包锅炉连续排污余热的有机朗肯循环发电系统

    Institute of Scientific and Technical Information of China (English)

    刘强; 段远源; 万绪财

    2013-01-01

    A power generation system which used the continuous blowdown waste heat to drive an organic Rankine cycle (ORC) was developed to improve the energy efficiency. The blowdown waste heat was recovered by organic fluid, and then generates power by expansion through a turbine. The analysis model of thermal performance for the system was established. The performance of seven ORC working fluids including R227ea, RC318, R236ea, R245fa, R245ca, R123 and R113 were optimized using the GRG algorithm, and the maximum power output was obtained. The results show that the optimum turbine inlet temperature increases as the critical temperature of the working fluid decreases for the o2 cycle which has saturated vapor entering the turbine. However, the superheating in the o3 cycle reduces the waste heat utilization ratio. Supercritical ORC improves the match of temperature profiles between the heat source and the working fluid, which helps to increase the system power output. But the high operation pressure and heat transfer deterioration due to the large specific heat near the critical point must be considered in the system design. The thermal performance and the power output of R236ea are better than the six other fluids.%提出了一种利用汽包锅炉排污系统余热的有机朗肯循环发电系统,有机工质回收扩容器疏水的热量,并通过气轮机发电。建立了系统的热力性能分析模型,并对 R227ea、RC318、R236ea、R245fa、R245ca、R123和R113等7种工质的热力性能进行了优化。结果表明,临界温度高的工质,其 o2循环的最佳主气温度(蒸发温度)反而低;亚临界循环采用干流体时,过热不利于余热的利用;超临界循环可以改善热源与工质间的温度匹配,有利于增大系统输出功,但是其运行压力高、大比热区的传热恶化等问题是实际运行和设计需要考虑的因素;R236ea的热力性能优于其余6种工质。

  8. Recovery and utilization of waste heat

    Energy Technology Data Exchange (ETDEWEB)

    Al-Rabghi, O.M.; Beirutty, M.; Akyurt, M.; Najjar, Y.; Alp, T. (King Abdulaziz Univ., Jeddah (Saudi Arabia). Coll. of Engineering)

    1993-09-01

    A review of waste heat recovery and utilization is presented. The potential for re-using the otherwise waste heat in different branches of industry is discussed. Traditional and new ways to recover the discharged heat from industrial equipment are illustrated. It is concluded that there exist numerous opportunities for recuperating and using waste heat. (author)

  9. Quality and generation rate of solid residues in the boiler of a waste-to-energy plant

    Energy Technology Data Exchange (ETDEWEB)

    Allegrini, E., E-mail: elia@env.dtu.dk [Technical University of Denmark, Department of Environmental Engineering, Building 115, Lyngby 2800 (Denmark); Boldrin, A. [Technical University of Denmark, Department of Environmental Engineering, Building 115, Lyngby 2800 (Denmark); Jansson, S. [Umeå University, Department of Chemistry, Umeå SE-901 87 (Sweden); Lundtorp, K. [Babcock and Wilcox Vølund A/S, Göteborg (Sweden); Fruergaard Astrup, T. [Technical University of Denmark, Department of Environmental Engineering, Building 115, Lyngby 2800 (Denmark)

    2014-04-01

    Highlights: • Ash was sampled at 10 different points of the boiler of a waste-to-energy plant. • Samples were analysed for the chemical composition, PCDD/F and leaching behaviour. • Enrichment trends of elements were investigated in relation to boiler conditions. • No significant differences were found between boiler ash samples. - Abstract: The Danish waste management system relies significantly on waste-to-energy (WtE) plants. The ash produced at the energy recovery section (boiler ash) is classified as hazardous waste, and is commonly mixed with fly ash and air pollution control residues before disposal. In this study, a detailed characterization of boiler ash from a Danish grate-based mass burn type WtE was performed, to evaluate the potential for improving ash management. Samples were collected at 10 different points along the boiler's convective part, and analysed for grain size distribution, content of inorganic elements, polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD and PCDF), and leaching of metals. For all samples, PCDD and PCDF levels were below regulatory limits, while high pH values and leaching of e.g. Cl were critical. No significant differences were found between boiler ash from individual sections of the boiler, in terms of total content and leaching, indicating that separate management of individual ash fractions may not provide significant benefits.

  10. 40 CFR 63.1216 - What are the standards for solid fuel boilers that burn hazardous waste?

    Science.gov (United States)

    2010-07-01

    ...; (4) For arsenic, beryllium, and chromium combined, except for an area source as defined under § 63.2... boilers that burn hazardous waste? 63.1216 Section 63.1216 Protection of Environment ENVIRONMENTAL..., and Hydrochloric Acid Production Furnaces § 63.1216 What are the standards for solid fuel boilers...

  11. Radiation from Large Gas Volumes and Heat Exchange in Steam Boiler Furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Makarov, A. N., E-mail: tgtu-kafedra-ese@mail.ru [Tver State Technical University (Russian Federation)

    2015-09-15

    Radiation from large cylindrical gas volumes is studied as a means of simulating the flare in steam boiler furnaces. Calculations of heat exchange in a furnace by the zonal method and by simulation of the flare with cylindrical gas volumes are described. The latter method is more accurate and yields more reliable information on heat transfer processes taking place in furnaces.

  12. Building America Case Study: Boiler Control Replacement for Hydronically Heated Multifamily Buildings, Cambridge, Massachusetts (Fact Sheet)

    Energy Technology Data Exchange (ETDEWEB)

    2014-11-01

    The ARIES Collaborative, a U.S. Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. (HRI) of Cambridge, Massachusetts, to study improvements to the central hydronic heating system in one of the nonprofit's housing developments. The heating controls in the three-building, 42-unit Columbia Cambridge Alliance for Spanish Tenants housing development were upgraded. Fuel use in the development was excessive compared to similar properties. A poorly insulated thermal envelope contributed to high energy bills, but adding wall insulation was not cost-effective or practical. The more cost-effective option was improving heating system efficiency. Efficient operation of the heating system faced several obstacles, including inflexible boiler controls and failed thermostatic radiator valves. Boiler controls were replaced with systems that offer temperature setbacks and one that controls heat based on apartment temperature in addition to outdoor temperature. Utility bill analysis shows that post-retrofit weather-normalized heating energy use was reduced by 10%-31% (average of 19%). Indoor temperature cutoff reduced boiler runtime (and therefore heating fuel consumption) by 28% in the one building in which it was implemented. Nearly all savings were obtained during night which had a lower indoor temperature cut off (68 degrees F) than day (73 degrees F). This implies that the outdoor reset curve was appropriately adjusted for this building for daytime operation. Nighttime setback of heating system supply water temperature had no discernable impact on boiler runtime or gas bills.

  13. Hydronic Heating Retrofits for Low-Rise Multifamily Buildings: Boiler Control Replacement and Monitoring

    Energy Technology Data Exchange (ETDEWEB)

    Dentz, J.; Henderson, H.; Varshney, K.

    2014-09-01

    The ARIES Collaborative, a U.S. Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. (HRI) of Cambridge, Massachusetts, to study improvements to the central hydronic heating system in one of the nonprofit's housing developments. The heating controls in the three-building, 42-unit Columbia Cambridge Alliance for Spanish Tenants housing development were upgraded. Fuel use in the development was excessive compared to similar properties. A poorly insulated thermal envelope contributed to high energy bills, but adding wall insulation was not cost-effective or practical. The more cost-effective option was improving heating system efficiency. Efficient operation of the heating system faced several obstacles, including inflexible boiler controls and failed thermostatic radiator valves. Boiler controls were replaced with systems that offer temperature setbacks and one that controls heat based on apartment temperature in addition to outdoor temperature. Utility bill analysis shows that post-retrofit weather-normalized heating energy use was reduced by 10%-31% (average of 19%). Indoor temperature cutoff reduced boiler runtime (and therefore heating fuel consumption) by 28% in the one building in which it was implemented. Nearly all savings were obtained during night which had a lower indoor temperature cut off (68 degrees F) than day (73 degrees F). This implies that the outdoor reset curve was appropriately adjusted for this building for daytime operation. Nighttime setback of heating system supply water temperature had no discernable impact on boiler runtime or gas bills.

  14. Electronic waste disassembly with industrial waste heat.

    Science.gov (United States)

    Chen, Mengjun; Wang, Jianbo; Chen, Haiyian; Ogunseitan, Oladele A; Zhang, Mingxin; Zang, Hongbin; Hu, Jiukun

    2013-01-01

    Waste printed circuit boards (WPCBs) are resource-rich but hazardous, demanding innovative strategies for post-consumer collection, recycling, and mining for economically precious constituents. A novel technology for disassembling electronic components from WPCBs is proposed, using hot air to melt solders and to separate the components and base boards. An automatic heated-air disassembling equipment was designed to operate at a heating source temperature at a maximum of 260 °C and an inlet pressure of 0.5 MPa. A total of 13 individual WPCBs were subjected to disassembling tests at different preheat temperatures in increments of 20 °C between 80 and 160 °C, heating source temperatures ranging from 220 to 300 °C in increments of 20 °C, and incubation periods of 1, 2, 4, 6, or 8 min. For each experimental treatment, the disassembly efficiency was calculated as the ratio of electronic components released from the board to the total number of its original components. The optimal preheat temperature, heating source temperature, and incubation period to disassemble intact components were 120 °C, 260 °C, and 2 min, respectively. The disassembly rate of small surface mount components (side length ≤ 3 mm) was 40-50% lower than that of other surface mount components and pin through hole components. On the basis of these results, a reproducible and sustainable industrial ecological protocol using steam produced by industrial exhaust heat coupled to electronic-waste recycling is proposed, providing an efficient, promising, and green method for both electronic component recovery and industrial exhaust heat reutilization.

  15. 蓄热式电热蒸汽锅炉%Heat storage type electric steam boilers

    Institute of Scientific and Technical Information of China (English)

    庄正宁; 唐桂华; 叶永强

    2001-01-01

    介绍了蓄热式电热蒸汽锅炉供热系统的供热原理、装置配置和设计要点,该供热系统具有广阔的应用前景。%The heat supply principle, unit arrangement, and desigh factor of the heat supply system of the heat storage type electric steam boilers were presented, the heat supply system could be widely applied.

  16. Biofuel Pilot at St. Juliens Creek and Proposed NAVFAC Policy on Use of Biofuel In Heating Boilers

    Science.gov (United States)

    2013-09-01

    Portsmouth. It is a “D”-type water-tube boiler with a capacity of 40,000 lbs steam per hour, which is approximately 8% less than what is considered...HEATING BOILERS Steven Guzinski Ray West Andy Gallagher Approved for public release; distribution is unlimited...NAVFAC POLICY ON USE OF BIOFUEL IN HEATING BOILERS 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 6. AUTHOR(S) 5d. PROJECT NUMBER

  17. Estimation of low-potential heat recuperation efficiency of smoke fumes in a condensation heat utilizer under various operation conditions of a boiler and a heating system

    Science.gov (United States)

    Ionkin, I. L.; Ragutkin, A. V.; Luning, B.; Zaichenko, M. N.

    2016-06-01

    For enhancement of the natural gas utilization efficiency in boilers, condensation heat utilizers of low-potential heat, which are constructed based on a contact heat exchanger, can be applied. A schematic of the contact heat exchanger with a humidifier for preheating and humidifying of air supplied in the boiler for combustion is given. Additional low-potential heat in this scheme is utilized for heating of the return delivery water supplied from a heating system. Preheating and humidifying of air supplied for combustion make it possible to use the condensation utilizer for heating of a heat-transfer agent to temperature exceeding the dewpoint temperature of water vapors contained in combustion products. The decision to mount the condensation heat utilizer on the boiler was taken based on the preliminary estimation of the additionally obtained heat. The operation efficiency of the condensation heat utilizer is determined by its structure and operation conditions of the boiler and the heating system. The software was developed for the thermal design of the condensation heat utilizer equipped by the humidifier. Computation investigations of its operation are carried out as a function of various operation parameters of the boiler and the heating system (temperature of the return delivery water and smoke fumes, air excess, air temperature at the inlet and outlet of the condensation heat utilizer, heating and humidifying of air in the humidifier, and portion of the circulating water). The heat recuperation efficiency is estimated for various operation conditions of the boiler and the condensation heat utilizer. Recommendations on the most effective application of the condensation heat utilizer are developed.

  18. A Model for Optimization and Analysis of Energy Flexible Boiler Plants for Building Heating Purposes

    Energy Technology Data Exchange (ETDEWEB)

    Nielsen, J.R.

    1996-05-01

    This doctoral thesis presents a model for optimization and analysis of boiler plants. The model optimizes a boiler plant with respect to the annual total costs or with respect to energy consumption. The optimum solution is identified for a given number of energy carriers and defined characteristics of the heat production units. The number of heat production units and the capacity of units related to each energy carrier or the capacity of units related to the same energy carrier can be found. For a problem comprising large variation during a defined analysis period the model gives the operating costs and energy consumption to be used in an extended optimization. The model can be used to analyse the consequences with respect to costs and energy consumption due to capacity margins and shifts in the boundary conditions. The model is based on a search approach comprising an operational simulator. The simulator is based on a marginal cost method and dynamic programming. The simulation is performed on an hourly basis. A general boiler characteristic representation is maintained by linear energy or cost functions. The heat pump characteristics are represented by tabulated performance and efficiency as function of state and nominal aggregate capacities. The simulation procedure requires a heat load profile on an hourly basis. The problem of the presence of capacity margins in boiler plants is studied for selected cases. The single-boiler, oil-fired plant is very sensitive to the magnitude of the losses present during burner off-time. For a plant comprising two oil-fired burners, the impact of a capacity margin can be dampened by the selected capacity configuration. The present incentive, in Norway, to install an electric element boiler in an oil-fired boiler plant is analysed. 77 refs., 74 figs., 12 tabs.

  19. Technology Solutions Case Study: Boiler Control Replacement for Hydronically Heated Multifamily Buildings, Cambridge, Massachusetts

    Energy Technology Data Exchange (ETDEWEB)

    None

    2014-11-01

    The ARIES Collaborative, a U.S. Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. (HRI) of Cambridge, Massachusetts, to study improvements to the central hydronic heating system in one of the nonprofit's housing developments. The heating controls in the three-building, 42-unit Columbia Cambridge Alliance for Spanish Tenants housing development were upgraded. Fuel use in the development was excessive compared to similar properties. A poorly insulated thermal envelope contributed to high energy bills, but adding wall insulation was not cost-effective or practical. The more cost-effective option was improving heating system efficiency, which faced several obstacles, including inflexible boiler controls and failed thermostatic radiator valves. Boiler controls were replaced with systems that offer temperature setbacks and one that controls heat based on apartment temperature in addition to outdoor temperature. Utility bill analysis shows that post-retrofit weather-normalized heating energy use was reduced by 10%-31% (average of 19%). Indoor temperature cutoff reduced boiler runtime (and therefore heating fuel consumption) by 28% in the one building in which it was implemented. Nearly all savings were obtained during night which had a lower indoor temperature cut off (68°F) than day (73° F). This implies that the outdoor reset curve was appropriately adjusted for this building for daytime operation. Nighttime setback of heating system supply water temperature had no discernable impact on boiler runtime or gas bills.

  20. Water recovery using waste heat from coal fired power plants.

    Energy Technology Data Exchange (ETDEWEB)

    Webb, Stephen W.; Morrow, Charles W.; Altman, Susan Jeanne; Dwyer, Brian P.

    2011-01-01

    The potential to treat non-traditional water sources using power plant waste heat in conjunction with membrane distillation is assessed. Researchers and power plant designers continue to search for ways to use that waste heat from Rankine cycle power plants to recover water thereby reducing water net water consumption. Unfortunately, waste heat from a power plant is of poor quality. Membrane distillation (MD) systems may be a technology that can use the low temperature waste heat (<100 F) to treat water. By their nature, they operate at low temperature and usually low pressure. This study investigates the use of MD to recover water from typical power plants. It looks at recovery from three heat producing locations (boiler blow down, steam diverted from bleed streams, and the cooling water system) within a power plant, providing process sketches, heat and material balances and equipment sizing for recovery schemes using MD for each of these locations. It also provides insight into life cycle cost tradeoffs between power production and incremental capital costs.

  1. Study of the Flow and Heat Transfer Characters in the Tube Sheet Cooling Chamber of a Fire Tube Waste Heat Boiler%火管式余热锅炉管板冷却室内流动传热研究

    Institute of Scientific and Technical Information of China (English)

    李超; 黄波; 代正华; 杨骥; 于广锁; 王辅臣

    2015-01-01

    气流床气化–废锅流程具有较高的热效率并可副产一定量蒸汽,适宜于整体气化联合循环(IGCC)发电或无需合成气变换的工况。文中对常用于气态/液体烃气流床气化的工业火锅式余热锅炉管板冷却室建立了三维数值模型。采用Realizable k-ε模型模拟了湍流流动过程,用离散坐标模型(DOM)计算了合成气辐射传热过程,耦合研究了流体与固体壁面间的流动和传热过程。考察了冷却水入口形式、冷却水流量和出口环隙宽度对冷却室内流动传热过程的影响。结果表明,3冷却水入口的形式能够有效改善合成气管水侧壁面的冷却效果,同时获得更均匀的冷却室内速度、温度分布。现有的2冷却水入口形式下,优化的冷却水质量流量为200 t/h。此外,在合成气管道的入口处加入刚玉套管能够使合成气管道壁面的最高温度降低106 K,有效保护合成气管端部。%Due to its high energy efficiency and steam production, the entrained-flow gasification process with the radiant and conductive cooler is suitable for the integrated gasification combined cycle (IGCC) or other processes without water gas shift unit. In this work, a 3D numerical model was established to study the characters of fluid dynamic and heat transfer of the tube sheet cooling chamber of a commercial scale fire-tube waste heat boiler, which was adopted in the gaseous/liquid hydrocarbon gasification process. The realizable k-ε model and discrete ordinate model (DOM) were employed to simulate the turbulence and syngas radiant heat transfer, respectively. The fluid-solid coupling analysis of flow and heat transfer was conducted. The effects of inlet types and mass flow of the cooling water and the width of the cooling water outlet on the velocity and temperature distribution were investigated. The results show that the 3 inlets of the cooling water is the most appropriate type in enhancing the

  2. Towards a generic, reliable CFD modelling methodology for waste-fired grate boilers

    DEFF Research Database (Denmark)

    Rajh, Boštjan; Yin, Chungen; Samec, Niko

    Computational Fluid Dynamics (CFD) is increasingly used in industry for detailed understanding of the combustion process and for appropriate design and optimization of Waste–to–Energy (WtE) plants. In this paper, CFD modelling of waste wood combustion in a 13 MW grate-fired boiler in a WtE plant...... the appropriate inlet boundary condition for the freeboard 3D CFD simulation. Additionally, a refined WSGGM (weighted sum of gray gases model) of greater accuracy, completeness and applicability is proposed and implemented into the CFD model via user defined functions (UDF) to better address the impacts...... is presented. To reduce the risk of slagging, optimize the temperature control and enhance turbulent mixing, part of the flue gas is recycled into the grate boiler. In the simulation, a 1D in–house bed model is developed to simulate the conversion of the waste wood in the fuel bed on the grate, which provides...

  3. Bed-To-Wall Heat Transfer in a Supercritical Circulating Fluidised Bed Boiler

    Directory of Open Access Journals (Sweden)

    Błaszczuk Artur

    2014-06-01

    Full Text Available The purpose of this work is to find a correlation for heat transfer to walls in a 1296 t/h supercritical circulating fluidised bed (CFB boiler. The effect of bed-to-wall heat transfer coefficient in a long active heat transfer surface was discussed, excluding the radiation component. Experiments for four different unit loads (i.e. 100% MCR, 80% MCR, 60% MCR and 40% MCR were conducted at a constant excess air ratio and high level of bed pressure (ca. 6 kPa in each test run. The empirical correlation of the heat transfer coefficient in a large-scale CFB boiler was mainly determined by two key operating parameters, suspension density and bed temperature. Furthermore, data processing was used in order to develop empirical correlation ranges between 3.05 to 5.35 m·s-1 for gas superficial velocity, 0.25 to 0.51 for the ratio of the secondary to the primary air, 1028 to 1137K for bed temperature inside the furnace chamber of a commercial CFB boiler, and 1.20 to 553 kg·m-3 for suspension density. The suspension density was specified on the base of pressure measurements inside the boiler’s combustion chamber using pressure sensors. Pressure measurements were collected at the measuring ports situated on the front wall of the combustion chamber. The obtained correlation of the heat transfer coefficient is in agreement with the data obtained from typical industrial CFB boilers.

  4. Penetration of central heating boilers. Penetratie van centrale verwarmingsketels; Energiezuinige en milieuvriendelijke ketels in woningen

    Energy Technology Data Exchange (ETDEWEB)

    Bais, J.M.; Kant, A.D.; Rouw, M.

    1990-12-01

    The project 'Penetration options for new energy efficient and environment friendly heating techniques in the housing construction' aims at the calculation of market shares of heating techniques in houses for variable conditions. These conditions can be of economic, technical and social-scientific nature. The project concerns: a literature survey of prognoses of the housing supply, the heat demand, heating types and the number of individual central heating (ICV) boilers as well as a market segmentation based on property of the houses; a quantitative market research of the market section replacement/rebuilding by owners/occupants with regard to ICV boilers by means of Discrete Choice Analysis. Based on three policy scenarios the market shares and the penetration of ICV boilers can be determined by means of the analysis of data from the quantitative market survey; and, the calculation of the market shares of ICV boilers in the section new housing and replacement/rebuilding in rented houses, based on the same three scenarios as mentioned above and by means of the so-called Internal Interest Rate (IRV). 27 figs., 22 refs., 42 tabs., 2 apps.

  5. Quality and generation rate of solid residues in the boiler of a waste-to-energy plant

    DEFF Research Database (Denmark)

    Allegrini, Elisa; Boldrin, Alessio; Jansson, S.

    2014-01-01

    The Danish waste management system relies significantly on waste-to-energy (WtE) plants. The ash produced at the energy recovery section (boiler ash) is classified as hazardous waste, and is commonly mixed with fly ash and air pollution control residues before disposal. In this study, a detailed...... characterization of boiler ash from a Danish grate-based mass burn type WtE was performed, to evaluate the potential for improving ash management. Samples were collected at 10 different points along the boiler's convective part, and analysed for grain size distribution, content of inorganic elements...... of the boiler, in terms of total content and leaching, indicating that separate management of individual ash fractions may not provide significant benefits. © 2014 Elsevier B.V....

  6. Size fractionation of waste-to-energy boiler ash enables separation of a coarse fraction with low dioxin concentrations

    DEFF Research Database (Denmark)

    Weidemann, E.; Allegrini, Elisa; Astrup, Thomas Fruergaard

    2016-01-01

    Polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/F) formed in modern Waste-to-Energy plants are primarily found in the generated ashes and air pollution control residues, which are usually disposed of as hazardous waste. The objective of this study was to explore the occurrence of PCDD....../F in different grain size fractions in the boiler ash, i.e. ash originating from the convection pass of the boiler. If a correlation between particle size and dioxin concentrations could be found, size fractionation of the ashes could reduce the total amount of hazardous waste. Boiler ash samples from ten...... sections of a boiler's convective part were collected over three sampling days, sieved into three different size fractions - 0.355. mm - and analysed for PCDD/F. The coarse fraction (>0.355. mm) in the first sections of the horizontal convection pass appeared to be of low toxicity with respect to dioxin...

  7. Characterization of industrial process waste heat and input heat streams

    Energy Technology Data Exchange (ETDEWEB)

    Wilfert, G.L.; Huber, H.B.; Dodge, R.E.; Garrett-Price, B.A.; Fassbender, L.L.; Griffin, E.A.; Brown, D.R.; Moore, N.L.

    1984-05-01

    The nature and extent of industrial waste heat associated with the manufacturing sector of the US economy are identified. Industry energy information is reviewed and the energy content in waste heat streams emanating from 108 energy-intensive industrial processes is estimated. Generic types of process equipment are identified and the energy content in gaseous, liquid, and steam waste streams emanating from this equipment is evaluated. Matchups between the energy content of waste heat streams and candidate uses are identified. The resultant matrix identifies 256 source/sink (waste heat/candidate input heat) temperature combinations. (MHR)

  8. Motorcycle waste heat energy harvesting

    Science.gov (United States)

    Schlichting, Alexander D.; Anton, Steven R.; Inman, Daniel J.

    2008-03-01

    Environmental concerns coupled with the depletion of fuel sources has led to research on ethanol, fuel cells, and even generating electricity from vibrations. Much of the research in these areas is stalling due to expensive or environmentally contaminating processes, however recent breakthroughs in materials and production has created a surge in research on waste heat energy harvesting devices. The thermoelectric generators (TEGs) used in waste heat energy harvesting are governed by the Thermoelectric, or Seebeck, effect, generating electricity from a temperature gradient. Some research to date has featured platforms such as heavy duty diesel trucks, model airplanes, and automobiles, attempting to either eliminate heavy batteries or the alternator. A motorcycle is another platform that possesses some very promising characteristics for waste heat energy harvesting, mainly because the exhaust pipes are exposed to significant amounts of air flow. A 1995 Kawasaki Ninja 250R was used for these trials. The module used in these experiments, the Melcor HT3-12-30, produced an average of 0.4694 W from an average temperature gradient of 48.73 °C. The mathematical model created from the Thermoelectric effect equation and the mean Seebeck coefficient displayed by the module produced an average error from the experimental data of 1.75%. Although the module proved insufficient to practically eliminate the alternator on a standard motorcycle, the temperature data gathered as well as the examination of a simple, yet accurate, model represent significant steps in the process of creating a TEG capable of doing so.

  9. New comprehensive use path of iron and steel industry sintering waste heat and saturated steam%钢铁企业烧结余热和饱和蒸汽综合利用的新途径

    Institute of Scientific and Technical Information of China (English)

    孔昔民

    2011-01-01

    利用煤气过热锅炉把饱和蒸汽加热成过热蒸汽,并入烧结余热锅炉产生的蒸汽进行发电.%Saturated steam superheated by gas heating boiler, and merge the steam produced by sintering waste heat boiler to generate electric power.

  10. Automotive Thermoelectric Waste Heat Recovery

    Science.gov (United States)

    Meisner, Gregory P.

    2015-03-01

    Considerable fuel energy, as much as 70%, is not converted to useful work by internal combustion engines but is instead rejected as waste heat, and more than half of the waste heat, nearly 40% of fuel energy, is contained in vehicle exhaust gas. This provides an opportunity to recover some of the wasted fuel energy and convert it from heat into useful work, subject to the laws of thermodynamics, and thereby improve vehicle energy efficiency. Thermoelectric (TE) materials have been extensively researched and TE devices are now being developed for operation at high temperatures corresponding to automotive exhaust gases for direct solid-state conversion of heat into electricity. This has stimulated substantial progress in the development of practical TE generator (TEG) systems for large-scale commercialization. A significant enabler of this progress has been the US Department of Energy's Vehicle Technologies Program through funding for low cost solutions for automotive TE waste heat recovery to improve fuel economy. Our current project at General Motors has culminated in the identification of the potential supply chain for all components and assembly of an automotive TEG. A significant focus has been to develop integrated and iterative modeling tools for a fully optimized TEG design that includes all components and subsystems (TE modules, heat exchangers, thermal interfaces, electrical interconnects, power conditioning, and vehicle integration for maximal use of TEG power). We have built and tested a new, low-cost Initial TEG prototype based on state-of-the-art production-scale skutterudite TE modules, novel heat exchanger designs, and practical solutions to the many technical challenges for optimum TEG performance. We will use the results for our Initial TEG prototype to refine our modeling and design tools for a Final automotive TEG system prototype. Our recent results will be presented. Thanks to: J.R. Salvador, E.R. Gundlach, D. Thompson, N.K. Bucknor, M

  11. Waste Heat to Power Market Assessment

    Energy Technology Data Exchange (ETDEWEB)

    Elson, Amelia [ICF International, Fairfax, VA (United States); Tidball, Rick [ICF International, Fairfax, VA (United States); Hampson, Anne [ICF International, Fairfax, VA (United States)

    2015-03-01

    Waste heat to power (WHP) is the process of capturing heat discarded by an existing process and using that heat to generate electricity. In the industrial sector, waste heat streams are generated by kilns, furnaces, ovens, turbines, engines, and other equipment. In addition to processes at industrial plants, waste heat streams suitable for WHP are generated at field locations, including landfills, compressor stations, and mining sites. Waste heat streams are also produced in the residential and commercial sectors, but compared to industrial sites these waste heat streams typically have lower temperatures and much lower volumetric flow rates. The economic feasibility for WHP declines as the temperature and flow rate decline, and most WHP technologies are therefore applied in industrial markets where waste heat stream characteristics are more favorable. This report provides an assessment of the potential market for WHP in the industrial sector in the United States.

  12. Waste heat generation: A comprehensive review.

    Science.gov (United States)

    Yeşiller, Nazli; Hanson, James L; Yee, Emma H

    2015-08-01

    A comprehensive review of heat generation in various types of wastes and of the thermal regime of waste containment facilities is provided in this paper. Municipal solid waste (MSW), MSW incineration ash, and mining wastes were included in the analysis. Spatial and temporal variations of waste temperatures, thermal gradients, thermal properties of wastes, average temperature differentials, and heat generation values are provided. Heat generation was influenced by climatic conditions, mean annual earth temperatures, waste temperatures at the time of placement, cover conditions, and inherent heat generation potential of the specific wastes. Time to onset of heat generation varied between months and years, whereas timelines for overall duration of heat generation varied between years and decades. For MSW, measured waste temperatures were as high as 60-90°C and as low as -6°C. MSW incinerator ash temperatures varied between 5 and 87°C. Mining waste temperatures were in the range of -25 to 65°C. In the wastes analyzed, upward heat flow toward the surface was more prominent than downward heat flow toward the subsurface. Thermal gradients generally were higher for MSW and incinerator ash and lower for mining waste. Based on thermal properties, MSW had insulative qualities (low thermal conductivity), while mining wastes typically were relatively conductive (high thermal conductivity) with ash having intermediate qualities. Heat generation values ranged from -8.6 to 83.1MJ/m(3) and from 0.6 to 72.6MJ/m(3) for MSW and mining waste, respectively and was 72.6MJ/m(3) for ash waste. Conductive thermal losses were determined to range from 13 to 1111MJ/m(3)yr. The data and analysis provided in this review paper can be used in the investigation of heat generation and thermal regime of a wide range of wastes and waste containment facilities located in different climatic regions.

  13. Economic valuation of heat pumps and electric boilers in the Danish energy system

    DEFF Research Database (Denmark)

    Nielsen, Maria Grønnegaard; Morales González, Juan Miguel; Zugno, Marco

    2016-01-01

    Heat pumps (HP) and electric immersion boilers (EB) have great potential to increase flexibility in energy systems. In parallel, decreasing taxes on electricity-based heat production are creating a more favorable economic environment for the deployment of these units in Denmark. In this paper......, the economic value of heat pumps and electric boilers is assessed by simulating their day-to-day market performance using a novel operational strategy based on two-stage stochastic programming. This stochastic model is employed to optimize jointly the daily operation of HPs and EBs along with the Combined Heat...... representative weeks of 2013. We show that the use of stochastic operational models is critical, as standard deterministic models provide an overestimation of the added benefits from the installation of HPs and EBs, thus leading to over-investment in capacity. Furthermore, we perform sensitivity studies...

  14. Intelligent soot blowing for boilers co-firing waste and biofuel; Behovsstyrd sotblaasning foer bio- och avfallseldade pannor - inventering och teknikval

    Energy Technology Data Exchange (ETDEWEB)

    Kjoerk, Anders [S.E.P. Scandinavian Energy Project AB, Goeteborg (Sweden)

    2003-11-01

    To achieve optimum boiler operation and performance it is necessary to control the cleanliness and limit the fouling of the heat transfer surfaces. Historically, the heating surfaces in boilers firing biomass and waste are cleaned by steamblowing soot blowers on scheduled time-based and/or parameter-based intervals or by mechanical methods. With the advent of fuel switching strategies and use of mixed-in industrial waste, the control of heating surface cleanliness has become even more crucial for these boilers. Scheduled and/or parameter based approaches do not easily address operational changes. As plant operators push to achieve greater efficiency and performance from their boilers, the ability to more effectively optimize cleaning cycles has become increasingly important. If soot blowing is done only when and where it is required rather than at set intervals, unit performance can be maintained with reduced blowing, which saves steam. Two philosophical approaches toward intelligent soot blowing are currently being applied in the industry. One incorporates heat flux monitors to gather real-time heat transfer data to determine which areas of the furnace need cleaning. The other uses indirect temperature and pressure data to infer locations where soot blowing is needed, and is mainly applied for controlling soot blowers in the superheater and economiser area. The heat flux monitors are so fare used for control of the furnace wall blowers. A system using temperature, pressure and flow data does not require much additional instrumentation as compared with what is available on a standard boiler. However the blower control system must be capable of operating blowers on an individual basis. For advanced options it should also be possible to adjust the speed of the soot blower and the steam pressure. The control program could be more or less advanced but the ability to model heating surfaces and determine real-time cleanliness is crucial for an intelligent soot blowing

  15. Gaseous corrosion of alloys and novel coatings in simulated environments for coal, waste and biomass boilers

    Energy Technology Data Exchange (ETDEWEB)

    Kalivodova, J.; Baxter, D. [JRC Petten, Clean Energies Unit, Postbus 2, 1755 ZG Petten (Netherlands); Schuetze, M.; Rohr, V. [DECHEMA e.V. Theodor-Heuss-Allee 25, 60486 Frankfurt (Germany)

    2005-12-01

    The reduction of emissions from power generation plants is a key part of the Kyoto Protocol. Reduced emissions per unit of power produced can be achieved via increased thermal efficiency and this can be achieved by increasing steam parameters (i.e. temperature and pressure). Increased steam parameters in turn leads to accelerated corrosion of boiler components. Biomass and solid waste fuels introduce a number of aggressive species into process environments that result in enhanced rates of boiler degradation. This paper reports on studies, both theoretical and experimental, of the corrosion behaviour of high-alloy steels and Ni-base alloys as well as coatings for use in high efficiency coal and/or biomass- and waste-fired power plants. Coatings produced within the SUNASPO project have been laboratory tested in gaseous atmospheres representative of coal combustion, biomass combustion and waste incineration. Laboratory tests were carried out mainly in the temperature range 500 C to 800 C. Initial results showed the poor performance of traditional uncoated low-alloy boiler steels P91 (9% Cr) and HCM12A (12% Cr), as well as the higher alloy steel, 17Cr/13Ni. Results show the beneficial effects of coatings containing Al, Si, Al + Si, Al + Ti and Al + B in reducing the rate of corrosive attack. In a combustion product gas containing 100 ppm HCl and 1000 ppm SO{sub 2}, aluminizing affords corrosion resistance of low-alloy steels such as HCM12A and P91 similar to that of Alloy 800 over 1000 h of test. The presence of Al inhibits internal, sometimes localized corrosion by promoting the formation of a protective surface oxide layer even at relatively low temperatures. The results of experiments in simulated coal; biomass and waste atmospheres are presented and discussed in terms of both corrosion kinetics and mechanisms of degradation. (Abstract Copyright [2005], Wiley Periodicals, Inc.)

  16. Application of Waste Heat Recovery Energy Saving Technology in Reform of UHP-EAF

    Science.gov (United States)

    Zhao, J. H.; Zhang, S. X.; Yang, W.; Yu, T.

    2017-08-01

    The furnace waste heat of a company’s existing 4 × 100t ultra-high-power electric arc furnaces is not used and discharged directly of the situation has been unable to meet the national energy-saving emission reduction requirements, and also affected their own competitiveness and sustainable development. In order to make full use of the waste heat of the electric arc furnace, this paper presents an the energy-saving transformation program of using the new heat pipe boiler on the existing ultra-high-power electric arc furnaces for recovering the waste heat of flue gas. The results show that after the implementation of the project can save energy equivalent to 42,349 tons of standard coal. The flue gas waste heat is fully utilized and dust emission concentration is accorded with the standard of Chinese invironmental protection, which have achieved good results.

  17. Technical-and-Economic Efficiency of Draft Enriched with Oxygen in Small-Capacity Heating Boilers

    Directory of Open Access Journals (Sweden)

    P. Ratnikov

    2013-01-01

    Full Text Available Data on complex experimental and theoretical investigations pertaining to efficiency of oxygen-enriched draft in the small-capacity heating boilers as exemplified by the plant HEIZA (HW-S-10/K have been presented in the paper. The paper provides a calculation model of heating processes in heat generator burner (as exemplified by HEIZA plant. Simulation of heating processes in the operational zone has been executed in paper. The experimental data have proved model adequacy. The calculation scheme of the plant will be used in future for determination of power and ecological efficiency of draft enrichment with oxygen.

  18. Waste Heat Recapture from Supermarket Refrigeration Systems

    Energy Technology Data Exchange (ETDEWEB)

    Fricke, Brian A [ORNL

    2011-11-01

    The objective of this project was to determine the potential energy savings associated with improved utilization of waste heat from supermarket refrigeration systems. Existing and advanced strategies for waste heat recovery in supermarkets were analyzed, including options from advanced sources such as combined heat and power (CHP), micro-turbines and fuel cells.

  19. Feasibility study - Lowered bed temperature in Fluidised Bed boilers for waste; Foerstudie - Saenkt baeddtemperatur i FB-pannor foer avfallsfoerbraenning

    Energy Technology Data Exchange (ETDEWEB)

    Niklasson, Fredrik

    2009-01-15

    Waste incineration generally serves two purposes; 1) dispose of waste and 2) generation of heat and power. In the process of power production from waste fuels, the steam temperatures in super heaters are generally limited by the severe fouling and corrosion that occurs at elevated material temperatures, caused by high concentrations of alkali metals and chloride in the flue gas and fly ash. The overall aim of a continuation of present project is to determine if a reduced temperature of the bed zone in a fluidized bed waste incinerator reduces the amount of alkali chlorides in the flue gas. If so, a reduced bed temperature might enable increased steam temperature in super heaters, or, at unchanged steam temperature, improve the lifespan of the super heaters. The results from the project are of interest for plant owners wishing to improve performance of existing plants. The results may also be used to modify the design of future plants by boiler manufacturers. The aim of present pre-study was to determine how far the bed temperature can be reduced in a waste fired fluidized bed boiler in Boraas while maintaining a stable operation with sufficient combustion temperature in the freeboard to fulfil the directives of waste incineration. A continuation of the project will be based on the results from present study. The work is based on experiments at the test boiler. During the present study, no other measurements were performed apart from some sampling of bed material and ashes at different modes of operation. The experiments show that it is possible to alter the air and recycled flue gas in such a manner that the bed temperature is reduced from about 870 deg C to 700 deg C at 100% load and normal fuel mixture, while fulfilling the directive of 850 deg C at 2 seconds. Within normal variations of the fuel properties, however, the bed temperature increases to somewhat above 700 deg C if the fuel turns dry, while it falls below 650 deg C when the fuel turns wet. With

  20. High temperature corrosion in biomass- and waste fired boilers. A status report; Kunskapslaeget betraeffande hoegtemperaturkorrosion i aangpannor foer biobraensle och avfall

    Energy Technology Data Exchange (ETDEWEB)

    Henderson, P.; Ifwer, K.; Staalenheim, A.; Montgomery, M.; Hoegberg, J.; Hjoernhede, A.

    2006-12-15

    Many biomass- or waste-fired plants have problems with high temperature corrosion on the furnace walls or at the superheaters, especially if the steam temperature is greater than 500 deg C. An increase in the combustion of waste fuels means that an increasing number of boilers have had problems. Therefore, there is great interest from plant owners to reduce the costs associated with high temperature corrosion. At the same time there exists a considerable driving force towards improving the electrical efficiency of a plant by the use of more advanced steam data. The purpose of the work presented here was to answer three main questions: What can be done to reduce high temperature corrosion with current fuel blends and steam temperatures? How can more waste fuels be burnt without an increased risk for corrosion? What needs to be done to reach higher steam temperatures in the future? The level of knowledge of high temperature corrosion in biomass- and waste-fired boilers has been described and summarised. The following measures are recommended to reduce corrosion in existing plant: Make sure that the fuel is well mixed and improve fuel feeding to obtain a more even spread of the fuel over the cross-section of the boiler. Use combustion technology methods to stabilize the oxygen content of the flue gases near the membrane walls and other heat transfer surfaces. Experiment with additives and/or supplementary fuels which contain sulphur in some form, for example peat. Reduce the flue gas temperature at the superheaters. Review soot-blowing procedures or protect heat transfer surfaces from soot blowers. Evaluate coated membrane wall panels in parts of the furnace that experience the worst corrosion. Test more highly alloyed steels suitable for superheaters and when replacing a superheater change to a more highly alloyed steel. For the future, the following should be considered: The role of sulphur needs to be investigated more and other additives should be investigated

  1. Thermal Efficiency of Power Module “Boiler with Solar Collectors as Additional Heat Source” For Combined Heat Supply System

    Directory of Open Access Journals (Sweden)

    Denysova A.E.

    2015-04-01

    Full Text Available The purpose of work is to increase the efficiency of the combined heat supply system with solar collectors as additional thermal generators. In order to optimize the parameters of combined heat supply system the mathematical modeling of thermal processes in multi module solar collectors as additional thermal generators for preheating of the water for boiler have been done. The method of calculation of multi-module solar collectors working with forced circulation for various configurations of hydraulic connection of solar collector modules as the new result of our work have been proposed. The results of numerical simulation of thermal efficiency of solar heat source for boiler of combined heat supply system with the account of design features of the circuit; regime parameters of thermal generators that allow establishing rational conditions of its functioning have been worked out. The conditions of functioning that provide required temperature of heat carrier incoming to boiler and value of flow rate at which the slippage of heat carrier is not possible for different hydraulic circuits of solar modules have been established.

  2. ENVIRONMENTAL ASPECTS OF MODERNIZATION OF HIGH POWER WATER-HEATING BOILERS

    Directory of Open Access Journals (Sweden)

    P. M. Glamazdin

    2016-01-01

    Full Text Available Boilers of KVGM and PTVM series are characterized by high values of NOx and CO content in the combustion products. Reduction of NOx and CO content can be achieved by two ways: by installing the condensing heat recovery unit at the boiler outlet and by improving the heat and mass transfer processes in boiler furnaces. Application of the condensing heat recovery units causes pollution of resulting condensate by low-concentration acids. The authors conducted a study in order to determine the effectiveness of the previously applied methods of suppressing the emission of nitrogen oxides in the boilers of these types. Equalization of the temperature field and, consequently, enhancement of heat transfer in the furnace by substitution the used burners by the more advanced ones, the design of which facilitates reduction the emission of nitrogen oxides, were applied to all the upgraded facilities. The studies fulfilled demonstrate that a reduction of NOx emissions in water-heating high power boilers is fairly possible by means of modernization of the latter. The authors have developed the project of the PTVM-30 boiler modernization, which was implemented at a large boiler plant in the city of Vinnitsa (Ukraine. The project included a number of technical solutions. Six burners were replaced by the two ones that were located in the hearth; also the hearth screen was dismantled. At the same time, reducing the total surface area of the heating caused by the exclusion of hearth screen was compensated by filling the locations of the six embrasures of staff burners on the side screens with straightened furnace tubes. Installing the burners separate from the screen made it possible to eliminate the transfer of vibration to the furnace tubes, and – via them – to the boilers setting. Automation provided “associated regulations”. Draught machines were equipped with frequency regulators. During commissioning of the boiler the studies were carried out that

  3. Release of Corrosive Species above the Grate in a Waste Boiler and the Implication for Improved Electrical Efficiency

    DEFF Research Database (Denmark)

    Bøjer, Martin; Jensen, Peter Arendt; Dam-Johansen, Kim;

    2010-01-01

    A relatively low electrical efficiency of 20−25% is obtained in typical west European waste boilers. Ash species released from the grate combustion zone form boiler deposits with high concentrations of Cl, Na, K, Zn, Pb, and S that cause corrosion of superheater tubes at high temperature. The sup......A relatively low electrical efficiency of 20−25% is obtained in typical west European waste boilers. Ash species released from the grate combustion zone form boiler deposits with high concentrations of Cl, Na, K, Zn, Pb, and S that cause corrosion of superheater tubes at high temperature....... The superheater steam temperature has to be limited to around 425 °C, and thereby, the electrical efficiency remains low compared to wood or coal-fired boilers. If a separate part of the flue gas from the grate has a low content of corrosive species, it may be used to superheat steam to a higher temperature......, and thereby, the electrical efficiency of the plant can be increased. In this study, the local temperature, the gas concentrations of CO, CO2, and O2, and the release of the volatile elements Cl, S, Na, K, Pb, Zn, Cu, and Sn were measured above the grate in a waste boiler to investigate if a selected fraction...

  4. Waste heat utilization in industrial processes

    Science.gov (United States)

    Weichsel, M.; Heitmann, W.

    1978-01-01

    A survey is given of new developments in heat exchangers and heat pumps. With respect to practical applications, internal criteria for plant operation are discussed. Possibilities of government support are pointed out. Waste heat steam generators and waste heat aggregates for hot water generation or in some cases for steam superheating are used. The possibilities of utilization can be classified according to the economic improvements and according to their process applications, for example, gascooling. Examples are presented for a large variety of applications.

  5. Energy analysis of a central domestic hot water heating system equipped with condensing boilers

    Energy Technology Data Exchange (ETDEWEB)

    Cirillo, E.; Lazzarin, R.; Piccininni, F. (Bologna Univ. (Italy). Ist. di Fisica); Caliari, R. (Servizio Energia, Provincia Autonoma di Trento (IT))

    1990-01-01

    An experimental study was carried out on a central plant for the heating of domestic hot water for a block of 143 flats and 15 offices. The behaviour of the condensing boilers serving the plant was examined and the energy costs of recirculation and distribution were analysed. Since the losses due to recirculation are of the same order as the useful energy, the influence of the various parameters on the losses has been studied, and some methods of lowering them are proposed. (author).

  6. Expert Meeting. Optimized Heating Systems Using Condensing Boilers and Baseboard Convectors

    Energy Technology Data Exchange (ETDEWEB)

    Arena, L. [Steven Winter Associates, Inc., Norwalk, CT (United States)

    2013-01-01

    On August 11, 2011, in Denver, CO, a Building America Expert Meeting was held in conjunction with the Building America Residential Energy Efficiency Technical Update Meeting, to review and discuss results and future plans for research to improve the performance of hydronic heating systems using condensing boilers and baseboard convectors. A meeting objective was to provide an opportunity for other Building America teams and industry experts to provide feedback and specific suggestions for the planned research.

  7. Expert Meeting: Optimized Heating Systems Using Condensing Boilers and Baseboard Convectors

    Energy Technology Data Exchange (ETDEWEB)

    Arena, L.

    2013-01-01

    On August 11, 2011, in Denver, CO, a Building America Expert Meeting was held in conjunction with the Building America Residential Energy Efficiency Technical Update Meeting, to review and discuss results and future plans for research to improve the performance of hydronic heating systems using condensing boilers and baseboard convectors. A meeting objective was to provide an opportunity for other Building America teams and industry experts to provide feedback and specific suggestions for the planned research.

  8. Quality and generation rate of solid residues in the boiler of a waste-to-energy plant.

    Science.gov (United States)

    Allegrini, E; Boldrin, A; Jansson, S; Lundtorp, K; Fruergaard Astrup, T

    2014-04-15

    The Danish waste management system relies significantly on waste-to-energy (WtE) plants. The ash produced at the energy recovery section (boiler ash) is classified as hazardous waste, and is commonly mixed with fly ash and air pollution control residues before disposal. In this study, a detailed characterization of boiler ash from a Danish grate-based mass burn type WtE was performed, to evaluate the potential for improving ash management. Samples were collected at 10 different points along the boiler's convective part, and analysed for grain size distribution, content of inorganic elements, polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD and PCDF), and leaching of metals. For all samples, PCDD and PCDF levels were below regulatory limits, while high pH values and leaching of e.g. Cl were critical. No significant differences were found between boiler ash from individual sections of the boiler, in terms of total content and leaching, indicating that separate management of individual ash fractions may not provide significant benefits. Copyright © 2014 Elsevier B.V. All rights reserved.

  9. APPLICATIONS OF THERMAL ENERGY STORAGE TO WASTE HEAT RECOVERY IN THE FOOD PROCESSING INDUSTRY, Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Lundberg, W. L.; Christenson, James A.

    1979-07-31

    A project is discussed in which the possibilities for economical waste heat recovery and utilization in the food industry were examined. Waste heat availability and applications surveys were performed at two manufacturing plants engaged in low temperature (freezing) and high temperature (cooking, sterilizing, etc.) food processing. The surveys indicate usable waste heat is available in significant quantities which could be applied to existing, on-site energy demands resulting in sizable reductions in factory fuel and energy usage. At the high temperature plant, the energy demands involve the heating of fresh water for boiler make-up, for the food processes and for the daily clean-up operation. Clean-up poses an opportunity for thermal energy storage since waste heat is produced during the one or two production shifts of each working day while the major clean-up effort does not occur until food production ends. At the frozen food facility, the clean-up water application again exists and, in addition, refrigeration waste heat could also be applied to warm the soil beneath the ground floor freezer space. Systems to recover and apply waste heat in these situations were developed conceptually and thermal/economic performance predictions were obtained. The results of those studies indicate the economics of waste heat recovery can be attractive for facilities with high energy demand levels. Small factories, however, with relatively low energy demands may find the economics marginal although, percentagewise, the fuel and energy savings are appreciable.

  10. Potential industrial applications for fluidized-bed waste heat recovery systems

    Energy Technology Data Exchange (ETDEWEB)

    Cox, D.; Lytton, M.; Rao, C.

    1979-12-01

    Information was developed on potential applications of Fluidized-Bed Waste Heat Recovery Systems (FWHRS) in US industries that will assist the DOE in their decision to plan and participate in a demonstration project of the FWHRS. The study included a review of the literature and personal contacts (via telephone) with industry personnel with the objective to identify a limited number of applications. Technical and economic assessments for specific applications were accomplished by developing generalized design, performance, and cost parameters that could be applied based on selected critical characteristics of each potential application of the FWHR system. Waste energy streams identified included flue gas and off-gas from boilers, furnaces, and kiln. Utilization of the waste energy recovered included electric power generation, preheating combustion air and boiler feedwater, and drying. A course of action is recommended to DOE regarding generic users for demonstration projects.

  11. Waste heat recovery for offshore applications

    DEFF Research Database (Denmark)

    Pierobon, Leonardo; Kandepu, Rambabu; Haglind, Fredrik

    2012-01-01

    energy in the gas turbine off-gas using heat exchangers, and the recovered thermal energy acts as heat source for some of the heat loads on the platform. The amount of the recovered thermal energy depends on the heat loads and thus the full potential of waste heat recovery units may not be utilized...... vary in the range 20-30%. There are several technologies available for onshore gas turbines (and low/medium heat sources) to convert the waste heat into electricity. For offshore applications it is not economical and practical to have a steam bottoming cycle to increase the efficiency of electricity...... production, due to low gas turbine outlet temperature, space and weight restrictions and the need for make-up water. A more promising option for use offshore is organic Rankine cycles (ORC). Moreover, several oil and gas platforms are equipped with waste heat recovery units to recover a part of the thermal...

  12. Boiler startup under conditions of convective heating of the highly reactive coal dust

    Science.gov (United States)

    Zhuikov, A. V.; Kulagin, V. A.; Baranova, M. P.; Glushkov, D. O.

    2016-12-01

    Experimental research of conditions and characteristics of ignition of the pulverized coal (with a particle size of approximately 80 μm) of different-type brown coals (1B, 2B, and 3B) during convective heating by a heated airflow (at a temperature of 425-600°C and velocity of 1-5 m/s) is carried out. The use of low-inertia thermocouples, a high-speed video camera, and dedicated software has made it possible to determine the minimum oxidizer parameters needed for coal dust ignition, and the approximation dependences of a main characteristic of the process under study―ignition delay time―on the air temperature. Results of experimental studies provide a basis for developing an optimal scheme of the boiler startup without heavy oil, which differs from the known schemes by the relatively low energy consumption for fuel-burning initiation. By example of the BKZ 75-39FB boiler, the economic usefulness of applying the boiler startup without heavy oil is shown. This scheme can be implemented using the proposed ignition burner that functions as a part of the direct system of pulverized-fuel preparation.

  13. Experimental Investigation of Transient Heat Transfer in the Once-Through Boiler Water Separator

    Institute of Scientific and Technical Information of China (English)

    1997-01-01

    The transient heat transfer between working fluid and inner wall of 600 MW supercritical pressure boiler's water separator model during start-up was experimentally explored.The test conditioins for water steam two-phase were as follows:pressure P=3=11MPa,mass flow M=0.2-0.35kg/s,and mass quality x=0.2-0.8;for subcooled water (=3-11MPa,M=0.2-0.35kg/s,and subcooled degree Δθ=10℃.By using an accurate and tracable inverse heat conduction solution,the correlations of single-phase and two-phase transient heat transfer coefficients were obtained.The experimental results demonstrated the heat transfer enhanced for subcooled water and water steam mixture compared with fully developed turbulent flow in tube.The increasing heat transfer effect may be attributed to the deformation or destruction of the boundary layer.

  14. Size fractionation of waste-to-energy boiler ash enables separation of a coarse fraction with low dioxin concentrations.

    Science.gov (United States)

    Weidemann, E; Allegrini, E; Fruergaard Astrup, T; Hulgaard, T; Riber, C; Jansson, S

    2016-03-01

    Polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/F) formed in modern Waste-to-Energy plants are primarily found in the generated ashes and air pollution control residues, which are usually disposed of as hazardous waste. The objective of this study was to explore the occurrence of PCDD/F in different grain size fractions in the boiler ash, i.e. ash originating from the convection pass of the boiler. If a correlation between particle size and dioxin concentrations could be found, size fractionation of the ashes could reduce the total amount of hazardous waste. Boiler ash samples from ten sections of a boiler's convective part were collected over three sampling days, sieved into three different size fractions - 0.355 mm - and analysed for PCDD/F. The coarse fraction (>0.355 mm) in the first sections of the horizontal convection pass appeared to be of low toxicity with respect to dioxin content. While the total mass of the coarse fraction in this boiler was relatively small, sieving could reduce the amount of ash containing toxic PCDD/F by around 0.5 kg per tonne input waste or around 15% of the collected boiler ash from the convection pass. The mid-size fraction in this study covered a wide size range (0.09-0.355 mm) and possibly a low toxicity fraction could be identified by splitting this fraction into more narrow size ranges. The ashes exhibited uniform PCDD/F homologue patterns which suggests a stable and continuous generation of PCDD/F.

  15. Effects of heat recovery for district heating on waste incineration health impact: a simulation study in Northern Italy.

    Science.gov (United States)

    Cordioli, Michele; Vincenzi, Simone; De Leo, Giulio A

    2013-02-01

    The construction of waste incinerators in populated areas always causes substantial public concern. Since the heat from waste combustion can be recovered to power district heating networks and allows for the switch-off of domestic boilers in urbanized areas, predictive models for health assessment should also take into account the potential benefits of abating an important source of diffuse emission. In this work, we simulated the dispersion of atmospheric pollutants from a waste incinerator under construction in Parma (Italy) into different environmental compartments and estimated the potential health effect of both criteria- (PM(10)) and micro-pollutants (PCDD/F, PAH, Cd, Hg). We analyzed two emission scenarios, one considering only the new incinerator, and the other accounting for the potential decrease in pollutant concentrations due to the activation of a district heating network. We estimated the effect of uncertainty in parameter estimation on health risk through Monte Carlo simulations. In addition, we analyzed the robustness of health risk to alternative assumptions on: a) the geographical origins of the potentially contaminated food, and b) the dietary habits of the exposed population. Our analysis showed that under the specific set of assumptions and emission scenarios explored in the present work: (i) the proposed waste incinerator plant appears to cause negligible harm to the resident population; (ii) despite the net increase in PM(10) mass balance, ground-level concentration of fine particulate matter may be curbed by the activation of an extensive district heating system powered through waste combustion heat recovery and the concurrent switch-off of domestic/industrial heating boilers. In addition, our study showed that the health risk caused by waste incineration emissions is sensitive to assumptions about the typical diet of the resident population, and the geographical origins of food production.

  16. The production of hot sanitary water by condensing boilers: Analysis of the seasonal experimental results of a central heating plant

    Energy Technology Data Exchange (ETDEWEB)

    Caliari, R.; Cirillo, E.; Lazzarin, R.; Piccininni, F.

    1988-12-01

    The use of condensing boilers in the production of hot sanitary water clearly evidences their advantages, since the highest operating temperatures are only around 60/degree/C. This paper examines performance test results relevant to a central heating plant (serving a residential area in Rovereto, Italy) with 112 kW of thermal power. The analysis reveals the excellent performance characteristics of the condensing boilers and points out the importance of proper management of the recirculation system.

  17. Value analysis of district heating system with gas-fired peak load boiler in secondary network

    Institute of Scientific and Technical Information of China (English)

    郑雪晶; 穆振英

    2009-01-01

    In district heating(DH) system with gas-fired peak load regulating boiler in the secondary network,by prolonging run time of base load plants under rated condition,the mean energy efficiency could be increased. The fuels of the system,including coal and gas,would cause different environmental impacts. Meanwhile,the reliability of the heating networks would be changed because the peak load regulating boiler could work as a standby heat source. A model for assessment of heating system was established by value analysis to optimize this kind of system. Energy consumption,greenhouse gas emission,pollution emission and system reliability were selected as functional assessment indexes in the model. Weights of each function were determined by analytical hierarchy process (AHP) and experts consultation. Life cycle cost was used as the cost in the model. A real case as an example was discussed to obtain the optimal base load ratio. The result shows that the optimal base load ratio of the case is 0.77.

  18. Final Report, Materials for Industrial Heat Recovery Systems, Tasks 3 and 4 Materials for Heat Recovery in Recovery Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Keiser, James R.; Kish, Joseph R.; Singh, Preet M.; Sarma, Gorti B.; Yuan, Jerry; Gorog, J. Peter; Frederick, Laurie A.; Jette, Francois R.; Meisner, Roberta A.; Singbeil, Douglas L.

    2007-12-31

    The DOE-funded project on materials for industrial heat recovery systems included four research tasks: materials for aluminum melting furnace recuperator tubes, materials and operational changes to prevent cracking and corrosion of the co-extruded tubes that form primary air ports in black liquor recovery boilers, the cause of and means to prevent corrosion of carbon steel tubes in the mid-furnace area of recovery boilers, and materials and operational changes to prevent corrosion and cracking of recovery boiler superheater tubes. Results from studies on the latter two topics are given in this report while separate reports on results for the first two tasks have already been published. Accelerated, localized corrosion has been observed in the mid-furnace area of kraft recovery boilers. This corrosion of the carbon steel waterwall tubes is typically observed in the vicinity of the upper level of air ports where the stainless clad co-extruded wall tubes used in the lower portion of the boiler are welded to the carbon steel tubes that extend from this transition point or “cut line” to the top of the boiler. Corrosion patterns generally vary from one boiler to another depending on boiler design and operating parameters, but the corrosion is almost always found within a few meters of the cut line and often much closer than that. This localized corrosion results in tube wall thinning that can reach the level where the integrity of the tube is at risk. Collection and analysis of gas samples from various areas near the waterwall surface showed reducing and sulfidizing gases were present in the areas where corrosion was accelerated. However, collection of samples from the same areas at intervals over a two year period showed the gaseous environment in the mid-furnace section can cycle between oxidizing and reducing conditions. These fluctuations are thought to be due to gas flow instabilities and they result in an unstable or a less protective scale on the carbon steel

  19. The Design of a 350 t/d Incinerator & Heat Recovery-Vertical Boiler%1台350 t/d垃圾焚烧立式余热锅炉的设计

    Institute of Scientific and Technical Information of China (English)

    张红霞

    2014-01-01

    随着城市化进程的推进,生活垃圾日益增多,垃圾处理迫在眉睫。深入分析了我国生活垃圾的特性,阐述了垃圾焚烧余热锅炉的工作原理,介绍了350 t/d垃圾焚烧立式余热锅炉的设计参数及结构特点。垃圾焚烧锅炉对生活垃圾的回收利用和环境保护有着积极的意义。%As the increasing rapidly urbanization, More and more waste force us to put the garbage disposal on the agenda. The characters of municipal solid waste were analyzed deeply and the working principle of incinerator waste heat boiler was expatiated in this paper. The characters of structure and design parameters of 350 t/d incinerator & heat recovery-vertical boiler were introduced in this article. The waste incineration boiler has a positive meaning to waste recycling and environmental protection.

  20. Heat pipe radiator. [for spacecraft waste heat rejection

    Science.gov (United States)

    Swerdling, B.; Alario, J.

    1973-01-01

    A 15,000 watt spacecraft waste heat rejection system utilizing heat pipe radiator panels was investigated. Of the several concepts initially identified, a series system was selected for more in-depth analysis. As a demonstration of system feasibility, a nominal 500 watt radiator panel was designed, built and tested. The panel, which is a module of the 15,000 watt system, consists of a variable conductance heat pipe (VCHP) header, and six isothermalizer heat pipes attached to a radiating fin. The thermal load to the VCHP is supplied by a Freon-21 liquid loop via an integral heat exchanger. Descriptions of the results of the system studies and details of the radiator design are included along with the test results for both the heat pipe components and the assembled radiator panel. These results support the feasibility of using heat pipes in a spacecraft waste heat rejection system.

  1. Accumulation and subsequent utilization of waste heat

    Science.gov (United States)

    Koloničný, Jan; Richter, Aleš; Pavloková, Petra

    2016-06-01

    This article aims to introduce a special way of heat accumulation and primary operating characteristics. It is the unique way in which the waste heat from flue gas of biogas cogeneration station is stored in the system of storage tanks, into the heat transfer oil. Heat is subsequently transformed into water, from which is generated the low-pressure steam. Steam, at the time of peak electricity needs, spins the special designed turbine generator and produces electrical energy.

  2. Evaluation of trigeneration system using microturbine, ammonia-water absorption chiller, and a heat recovery boiler

    Energy Technology Data Exchange (ETDEWEB)

    Preter, Felipe C.; Rocha, Marcelo S.; Simoes-Moreira, Jose Roberto [SISEA - Alternative Energy Systems Lab. Dept. of Mechanical Engineering. University of Sao Paulo (EP/USP), SP (Brazil)], e-mails: felipe.preter@poli.usp.br, msrocha@poli.usp.br, jrsimoes@usp.br; Andreos, Ronaldo [COMGAS - Companhia de Gas de Sao Paulo, SP (Brazil)], e-mail: randreos@comgas.com.br

    2010-07-01

    In this work, a CCHP or tri generation system has been projected, mounted, and tested in laboratory, combining a microturbine for power generation, a heat recovery boiler for hot water production, and an ammonia water absorption chiller for chilled water production. The project was motivated by the large practical applications of this kind of energy recovery system in commerce, and industry, and, in general, more than 85% of the energy source is used as power, hot water, and cold water. In the first part, the trigeneration system theoretical model is detailed, and in the second part, experimental results are presented for different operation conditions. (author)

  3. Pool boiler heat transport system for a 25 kWe advanced Stirling conversion system

    Science.gov (United States)

    Anderson, W. G.; Rosenfeld, J. H.; Saaski, E. L.; Noble, J.; Tower, L.

    1990-01-01

    Experiments to determine alkali metal/enhanced surface combinations that have stable boiling at the temperatures and heat fluxes that occur in the Stirling engine are reported. Two enhanced surfaces and two alkali metal working fluids were evaluated. The enhanced surfaces were an EDM hole covered surface and a sintered-powder-metal porous layer surface. The working fluids tested were potassium and eutectic sodium-potasium alloy (NaK), both with and without undissolved noncondensible gas. Noncondensible gas (He and Xe) was added to the system to provide gas in the nucleation sites, preventing quenching of the sites. The experiments demonstrated the potential of an alkali metal pool boiler heat transport system for use in a solar-powered Stirling engine. The most favorable fluid/surface combination tested was NaK boiling on a -100 +140 mesh 304L stainless steel sintered porous layer with no undissolved noncondensible gas. This combination provided stable, high-performance boiling at the operating temperature of 700 C. Heat fluxes into the system ranged from 10 to 50 W/sq cm. The transition from free convection to nucleate boiling occurred at temperatures near 540 C. Based on these experiments, a pool boiler was designed for a full-scale 25-kWe Stirling system.

  4. Usage of Boiler Unit Exhaust Gas Heat in Contact Heat Exchanger

    Directory of Open Access Journals (Sweden)

    G. I. Zhikhar

    2010-01-01

    Full Text Available The paper presents Results of investigations pertaining to operation of a GM-50-14/250 boiler with a contact economizer are given in the paper. The paper reveals influence of contact economizer on fuel economy and reduction of nitrogen oxide discharge.

  5. Guide to Combined Heat and Power Systems for Boiler Owners and Operators

    Energy Technology Data Exchange (ETDEWEB)

    Oland, CB

    2004-08-19

    Combined heat and power (CHP) or cogeneration is the sequential production of two forms of useful energy from a single fuel source. In most CHP applications, chemical energy in fuel is converted to both mechanical and thermal energy. The mechanical energy is generally used to generate electricity, while the thermal energy or heat is used to produce steam, hot water, or hot air. Depending on the application, CHP is referred to by various names including Building Cooling, Heating, and Power (BCHP); Cooling, Heating, and Power for Buildings (CHPB); Combined Cooling, Heating, and Power (CCHP); Integrated Energy Systems (IES), or Distributed Energy Resources (DER). The principal technical advantage of a CHP system is its ability to extract more useful energy from fuel compared to traditional energy systems such as conventional power plants that only generate electricity and industrial boiler systems that only produce steam or hot water for process applications. By using fuel energy for both power and heat production, CHP systems can be very energy efficient and have the potential to produce electricity below the price charged by the local power provider. Another important incentive for applying cogeneration technology is to reduce or eliminate dependency on the electrical grid. For some industrial processes, the consequences of losing power for even a short period of time are unacceptable. The primary objective of the guide is to present information needed to evaluate the viability of cogeneration for new or existing industrial, commercial, and institutional (ICI) boiler installations and to make informed CHP equipment selection decisions. Information presented is meant to help boiler owners and operators understand the potential benefits derived from implementing a CHP project and recognize opportunities for successful application of cogeneration technology. Topics covered in the guide follow: (1) an overview of cogeneration technology with discussions about benefits

  6. Waste heat rejection from geothermal power stations

    Energy Technology Data Exchange (ETDEWEB)

    Robertson, R.C.

    1978-12-01

    This study of waste heat rejection from geothermal power stations is concerned only with the heat rejected from the power cycle. The heat contained in reinjected or otherwise discharged geothermal fluids is not included with the waste heat considered here. The heat contained in the underflow from the flashtanks in such systems is not considered as part of the heat rejected from the power cycle. By following this definition of the waste heat to be rejected, various methods of waste heat dissipation are discussed without regard for the particular arrangement to obtain heat from the geothermal source. Recent conceptual design studies made for 50-MW(e) geothermal power stations at Heber and Niland, California, are of particular interst. The former uses a flashed-steam system and the latter a binary cycle that uses isopentane. In last-quarter 1976 dollars, the total estimated capital costs were about $750/kW and production costs about 50 mills/kWhr. If wet/dry towers were used to conserve 50% of the water evaporation at Heber, production costs would be about 65 mills/kWhr.

  7. Simulation of one-sided heating of boiler unit membrane-type water walls

    Science.gov (United States)

    Kurepin, M. P.; Serbinovskiy, M. Yu.

    2017-03-01

    This study describes the results of simulation of the temperature field and the stress-strain state of membrane-type gastight water walls of boiler units using the finite element method. The methods of analytical and standard calculation of one-sided heating of fin-tube water walls by a radiative heat flux are analyzed. The methods and software for input data calculation in the finite-element simulation, including thermoelastic moments in welded panels that result from their one-sided heating, are proposed. The method and software modules are used for water wall simulation using ANSYS. The results of simulation of the temperature field, stress field, deformations and displacement of the membrane-type panel for the boiler furnace water wall using the finite-element method, as well as the results of calculation of the panel tube temperature, stresses and deformations using the known methods, are presented. The comparison of the known experimental results on heating and bending by given moments of membrane-type water walls and numerical simulations is performed. It is demonstrated that numerical results agree with high accuracy with the experimental data. The relative temperature difference does not exceed 1%. The relative difference of the experimental fin mutual turning angle caused by one-sided heating by radiative heat flux and the results obtained in the finite element simulation does not exceed 8.5% for nondisplaced fins and 7% for fins with displacement. The same difference for the theoretical results and the simulation using the finite-element method does not exceed 3% and 7.1%, respectively. The proposed method and software modules for simulation of the temperature field and stress-strain state of the water walls are verified and the feasibility of their application in practical design is proven.

  8. The study on the heat transfer characteristics of oxygen fuel combustion boiler

    Science.gov (United States)

    Wu, Haibo; Liu, Zhaohui; Liao, Haiyan

    2016-10-01

    According to 350MW and 600MW boilers, under oxygen fuel condition, through the reasonable control of the primary and secondary flow and the correct option and revision of mathematical model, the temperature distribution, heat flux distribution and absorption heat distribution, etc. was obtained which compared with those under air condition. Through calculation, it is obtained that the primary and secondary flow mixed well, good tangentially fired combustion in furnace was formed, the temperature under air condition obviously higher than the temperature under O26 condition. The adiabatic flame temperature of wet cycle was slightly higher than that of dry cycle. The maximum heat load appeared on the waterwall around the burner area. The heat load gradually decreased along the furnace height up and down in burner area. The heat absorption capacity of the furnace under O26 was lower than that under the air condition. The heat absorption capacity of the platen heating surface under O26 was equal to that under air condition. And the heat absorbing capacity of waterwall under O26 was about7%~12% less than that under air condition.

  9. The Imaginary Plane Mothod of Radiation Heat Transfer in The Freeboard of Atmospheric Bubbling Fluidized Bed Boiler

    Institute of Scientific and Technical Information of China (English)

    LuHuilin; BaoYiling; 等

    1993-01-01

    An imaginary plane method for calcuation of radiative heat transfer and its application in the freeboard of AFBC boiler is presented in this paper,The combustion reaction and particle concentration are taken into account in this method.With is method,one-dimensional freeboard model for radiative heat transfer has been made.Results from this model have been compared with the experimental results of a 130t/h AFBC boiler.The distribution of flue gas temperature and heat flux at the waterwall are obtained .It is shown that this model has the advantage of good accuracy and requiring less computation time.The applicability of the predicted results in the AFBC boiler design and operation was also discussed.

  10. Investigations of ash fouling with cattle wastes as reburn fuel in a small-scale boiler burner under transient conditions.

    Science.gov (United States)

    Oh, Hyukjin; Annamalai, Kalyan; Sweeten, John M

    2008-04-01

    Fouling behavior under reburn conditions was investigated with cattle wastes (termed as feedlot biomass [FB]) and coal as reburn fuels under a transient condition and short-time operation. A small-scale (30 kW or 100,000 Btu/hr) boiler burner research facility was used for the reburn experiments. The fuels considered for these experiments were natural gas (NG) for the ashless case, pure coal, pure FB, and blends of coal and FB. Two parameters that were used to characterize the ash "fouling" were (1) the overall heat-transfer coefficient (OHTC) when burning NG and solid fuels as reburn fuels, and (2) the combustible loss through ash deposited on the surfaces of heat exchanger tubes and the bottom ash in the ash port. A new methodology is presented for determining ash-fouling behavior under transient conditions. Results on the OHTCs for solid reburn fuels are compared with the OHTCs for NG. It was found that the growth of the layer of ash depositions over longer periods typically lowers OHTC, and the increased concentration of ash in gas phase promotes radiation in high-temperature zones during initial periods while decreasing the heat transfer in low-temperature zones. The ash analyses indicated that the bottom ash in the ash port contained a smaller percentage of combustibles with a higher FB percentage in the fuels, indicating better performance compared with coal because small particles in FB burn faster and the FB has higher volatile matter on a dry ash-free basis promoting more burn out.

  11. 40 CFR 270.66 - Permits for boilers and industrial furnaces burning hazardous waste.

    Science.gov (United States)

    2010-07-01

    ... fuel boiler, or hydrochloric acid production furnace becomes subject to RCRA permit requirements after..., solid fuel boiler, liquid fuel boiler, or hydrochloric acid production furnace demonstrates compliance... computation of destruction and removal efficiency (DRE), in accordance with the DRE formula specified in § 266...

  12. Combustion of a fuel mix containing animal waste, industry and household waste in FB-boilers; Foerbraenning av en braenslemix bestaaende av animaliskt avfall, industri- och hushaallsavfall i FB-pannor

    Energy Technology Data Exchange (ETDEWEB)

    Pettersson, Anita; Herstad Svaerd, Solvie; Moradian, Farzad

    2012-11-01

    The aim of this project is to evaluate how the operation conditions and the combustion chemistry is changed in a Bubbling Fluidized Bed (BFB) Boiler when adding approx. 20 wt-% Biomal into the fuel mixture. The following issues were addressed in the project: 1. How does the new chemical composition of the fuel mix influence bed agglomeration, deposit growth, ash flows, flue gases and particle size distribution? 2. Is it possible to run the boiler at a reduced bed temperature of about 750 deg C due to the increased moisture content originating from the biomal fuel? The project is based on combustion tests in the two Waste to Energy boilers at 20 MWth each owned by Boraas Energy and Environment AB (BEM). Furthermore, results from the Waste Refinery Project 'Reduced bed temperature in FB-boilers burning waste - part II' has been used as reference in some cases. At normal conditions the boilers are run on a fuel mixture containing 80 % sorted industrial waste and 20 % household waste. This fuel mixture consists mainly of paper, plastics and wood. In Boraas the organic part of the household waste is sorted out and used for biogas production. With the addition of biomal, which consists of animal by-products crushed to a pumpable fuel, the chemical composition of the fuel mixture is changed to some extent. The results from the combustion tests shows that biomal influences the chemical fuel composition, but also that there are large variations in the ordinary waste fuel composition as well. The most evident changes with addition of biomal are: 1. Increased moisture. 2. Reduced heat value. 3. Increased amount nitrogen, calcium and phosphorus. 4. Decreased amount lead due to the low concentration in biomal. However, there were no changes in sodium, potassium, sulphur and chlorine, elements important for increased/reduced fuel related problems, derived from biomal. The increase of calcium and phosphorus with biomal derive from bone and the calcium

  13. Thermoelectricity from wasted heat of integrated circuits

    KAUST Repository

    Fahad, Hossain M.

    2012-05-22

    We demonstrate that waste heat from integrated circuits especially computer microprocessors can be recycled as valuable electricity to power up a portion of the circuitry or other important accessories such as on-chip cooling modules, etc. This gives a positive spin to a negative effect of ever increasing heat dissipation associated with increased power consumption aligned with shrinking down trend of transistor dimension. This concept can also be used as an important vehicle for self-powered systemson- chip. We provide theoretical analysis supported by simulation data followed by experimental verification of on-chip thermoelectricity generation from dissipated (otherwise wasted) heat of a microprocessor.

  14. Preparation and burning of water-fuel (water in oil type) emulsion in boilers of heat generating installations

    Energy Technology Data Exchange (ETDEWEB)

    Balabyshko, A.M.; Merzlyakov, V.D. [Skochinsky Inst. of Mining, Moscow (Russian Federation). National Scientific Center for Mining Industry; Poderni, R.Y. [Moscow State Mining Univ., Moscow (Russian Federation)

    2005-07-01

    This paper presented an effective technology used in Russia to increase the efficiency of burning petroleum and heavy oil emulsions while reducing the amount of harmful exhaust gases that are released to the atmosphere. A special fuel dispenser controls the the release of exhaust gases. The technology can be applied to heat generating installations working on liquid fuel. In addition to lowering annual fuel consumption by 5 to 10 per cent, the technology makes use of recycled waste water from fuel storage facilities when preparing the emulsion in a small, low-cost hydro-mechanical dispenser. Emissions of nitrogen oxides can be reduced by 15 to 25 per cent, and particulate matter and hydrocarbons, including carcinogens, are lowered 1.5 to 2 times. Other advantages of this technology include a small and more stable flame in the boiler and an intensified water-fuel emulsion burning process with less carbon formation on heat transfer surfaces. It also offers the ability to burn fuels of lower, non-standard quality, or to add pulverized limestone, chalk, dolomite and other admixtures to the dispenser during fuel preparation in order to neutralize acids in the exhaust gases, thereby reducing acid precipitation. The controlled addition of waste water from fuel storage facilities eliminates the risk of land and water contamination by petroleum products. Although the amount of industrial water added to the fuel is determined by the customer, it can be adjusted to between 0 and 20 per cent of the burned fuel. This paper listed the names of some Russian companies that have successfully applied this technology. 2 figs.

  15. Sustainable Development through Waste Heat Recovery

    Directory of Open Access Journals (Sweden)

    P. S. Bundela

    2010-01-01

    Full Text Available Problem statement: Waste Heat Recovery (WHR steam Technology is a proven Technology pioneered by Japanese for cement plant and it is economically viable. Electrical Power can be generated by adopting the latest technology in this field. It used a medium to low temperature (120-350°C Turbine technology (standard thermal power plants run on steam temp-500°C. Approach: It requires treat exchangers (Hx designed for high dust load, no additional fuel is required Kymore Cement Works has proposed to install a power plant of 9 MW which will be operated with the recovered waste heat from the clinker coolers and kilns from its both clinker units. The hot air from cooler and kiln passes through the ESP is taken to the waste heat recovery exchangers. Adequate size of heat-exchangers will be located at proper locations in order to achieve optimum temperature of Thermic Oil from waste gases. Conclusion/Recommendations: This is required for optimal power yield. The hot flue gases will pass through a Heat Exchanger by which the temperature (heat of the waste gas is transferred to the internal elements of the heat exchangers which is used for heating of the thermo oil. In turn this thermal oil vaporizes the organic fluid in close loop cycle. Multi level pressure turbine system will be installed which increases usable heat content resulting in higher power output. The turbine will be run by the organic vapors to generate the electrical energy. The system of oil collection, oil transfer to the vaporizer and its recycling process will be made for the complete recycling of the thermal oil.

  16. Exergy analysis of the Szewalski cycle with a waste heat recovery system

    Directory of Open Access Journals (Sweden)

    Kowalczyk Tomasz

    2015-09-01

    Full Text Available The conversion of a waste heat energy to electricity is now becoming one of the key points to improve the energy efficiency in a process engineering. However, large losses of a low-temperature thermal energy are also present in power engineering. One of such sources of waste heat in power plants are exhaust gases at the outlet of boilers. Through usage of a waste heat regeneration system it is possible to attain a heat rate of approximately 200 MWth, under about 90 °C, for a supercritical power block of 900 MWel fuelled by a lignite. In the article, we propose to use the waste heat to improve thermal efficiency of the Szewalski binary vapour cycle. The Szewalski binary vapour cycle provides steam as the working fluid in a high temperature part of the cycle, while another fluid – organic working fluid – as the working substance substituting conventional steam over the temperature range represented by the low pressure steam expansion. In order to define in detail the efficiency of energy conversion at various stages of the proposed cycle the exergy analysis was performed. The steam cycle for reference conditions, the Szewalski binary vapour cycle as well as the Szewalski hierarchic vapour cycle cooperating with a system of waste heat recovery have been comprised.

  17. Exergy analysis of the Szewalski cycle with a waste heat recovery system

    Science.gov (United States)

    Kowalczyk, Tomasz; Ziółkowski, Paweł; Badur, Janusz

    2015-09-01

    The conversion of a waste heat energy to electricity is now becoming one of the key points to improve the energy efficiency in a process engineering. However, large losses of a low-temperature thermal energy are also present in power engineering. One of such sources of waste heat in power plants are exhaust gases at the outlet of boilers. Through usage of a waste heat regeneration system it is possible to attain a heat rate of approximately 200 MWth, under about 90 °C, for a supercritical power block of 900 MWel fuelled by a lignite. In the article, we propose to use the waste heat to improve thermal efficiency of the Szewalski binary vapour cycle. The Szewalski binary vapour cycle provides steam as the working fluid in a high temperature part of the cycle, while another fluid - organic working fluid - as the working substance substituting conventional steam over the temperature range represented by the low pressure steam expansion. In order to define in detail the efficiency of energy conversion at various stages of the proposed cycle the exergy analysis was performed. The steam cycle for reference conditions, the Szewalski binary vapour cycle as well as the Szewalski hierarchic vapour cycle cooperating with a system of waste heat recovery have been comprised.

  18. The Baumgarte concept for wastes. Grate and boiler designed as a unit; Das Baumgarte Konzept fuer Abfaelle. Rost und Kessel als Einheit

    Energy Technology Data Exchange (ETDEWEB)

    Eckardt, Joerg; Gruener, Gerald [Baumgarte Boiler Systems GmbH, Bielefeld (Germany)

    2009-07-01

    Waste incineration plants essentially consist of a thermal, i.e. combustion, component and a power production component. Baumgarte Boiler Systems GmbH is a boiler manufacturer with a tradition of almost 75 years, and the present contribution therefore naturally focuses on the thermal component. In the course of designing more than 100 waste incineration boilers the company has evolved an overall concept for the basic equipment of an incineration plant including a combustion grate and a flue gas purification system as integral parts. The concept is based on a feed grate and a steam generator of preferably horizontal design. One very good example of the innovativeness and durability of Baumgarte boiler systems is the waste incineration plant of Frankfurt/Main with steam parameters of 6.0 MPa and 500 C and 62.8 t/h of steam output. The present contribution describes the essential features and advantages of the Baumgarte concept.

  19. Connection Between Internal Structural Stresses of the Ist and the IInd kind and Operational Reliability of the Boiler Heating Surface

    Directory of Open Access Journals (Sweden)

    Lyubimova Lyudmila

    2016-01-01

    Full Text Available This paper presents new approaches to solving problems of forecasting the life of heating surface of boilers, based on an analysis of internal structural stresses of the first and second kind that could affect the intragranular and intergranular strength and reliability of the pipeline in continuous operation by making it work without damage by preventing the disclosure of zone cracks.

  20. Utilization of waste heat from energy conversion and industrial processes

    Energy Technology Data Exchange (ETDEWEB)

    Evans, A.R.; Hamilton, R.W.

    The laws of thermodynamics state that no process of energy transformation can take place with perfect efficiency--some waste heat is always produced. The generation of waste heat from energy conversion and industrial processes are discussed. First-law and second-law efficiencies are defined. After listing the amounts of waste heat produced, some technological options for reducing waste heat or using it for other purposes, such as district heating, are described.

  1. High temperature absorption compression heat pump for industrial waste heat

    DEFF Research Database (Denmark)

    Reinholdt, Lars; Horntvedt, B.; Nordtvedt, S. R.

    2016-01-01

    Heat pumps are currently receiving extensive interest because they may be able to support the integration of large shares of fluctuating electricity production based on renewable sources, and they have the potential for the utilization of low temperature waste heat from industry. In most industries......, the needed temperature levels often range from 100°C and up, but until now, it has been quite difficult to find heat pump technologies that reach this level, and thereby opening up the large-scale heat recovery in the industry. Absorption compression heat pumps can reach temperatures above 100°C......, and they have proved themselves a very efficient and reliable technology for applications that have large temperature changes on the heat sink and/or heat source. The concept of Carnot and Lorenz efficiency and its use in the analysis of system integration is shown. A 1.25 MW system having a Carnot efficiency...

  2. Combined incineration of industrial wastes with in-plant residues in fluidized-bed utility boilers--decision relevant factors.

    Science.gov (United States)

    Ragossnig, Arne M; Lorber, Karl E

    2005-10-01

    In Austria more than 50% of the high-calorific industrial residues and wastes generated are utilized for energy recovery in industrial utility boilers. This study investigated full-scale trials of combined incineration of in-plant residues with various industrial wastes. These trials were carried out in order to learn how the alternatively used fuel influences the incineration process itself as well as the quantity and quality of the various incineration products. The currently used fuel, which consisted of in-plant residues as well as externally acquired waste wood and the refuse-derived fuel (RDF) mixtures used during the full-scale trials are characterized in terms of material composition as well as chemical and physical parameters. An input-output mass balance for the incineration plant (two fluidized bed combustion units, 20 and 30 MW, respectively) has been established, based on the data collected during the full-scale incineration trials. Furthermore, pollutant concentrations in the off-gas as well as the solid incineration residue are reported. It is not only the pollutant content but also a variety of other internal as well as external factors that have to be considered if a company is to decide whether or not to thermally utilize specific waste types. Therefore a strengths and weaknesses profile for several types of waste and the specific industrial boiler is also presented.

  3. Overview of waste heat utilization systems

    Science.gov (United States)

    Bailey, M. M.

    1984-01-01

    The heavy truck diesel engine rejects a significant fraction of its fuel energy in the form of waste heat. Historically, the Department of Energy has supported technology efforts for utilization of the diesel exhaust heat. Specifically, the Turbocompound and the Organic Rankine Cycle System (ORCS) have demonstrated that meaningful improvements in highway fuel economy can be realized through waste heat utilization. For heat recovery from the high temperature exhaust of future adiabatic diesel engines, the DOE/NASA are investigating a variety of alternatives based on the Rankine, Brayton, and Stirling power cycles. Initial screening results indicate that systems of this type offer a fuel savings advantage over the turbocompound system. Capital and maintenance cost projections, however, indicate that the alternative power cycles are not competitive on an economic payback basis. Plans call for continued analysis in an attempt to identify a cost effective configuration with adequate fuel savings potential.

  4. Averthermodynamic analysis of waste heat recovery for cooling systems in hybrid and electric vehicles

    Energy Technology Data Exchange (ETDEWEB)

    Javani, N.; Dincer, I.; Naterer, G.F. [Faculty of Engineering and Applied Science, University of Ontario Institute of Technology (Canada)], email: nader.javani@uoit.ca

    2011-07-01

    The transportation sector is a heavy consumer of energy and better energy use is needed to reduce fuel consumption. One way to improve energy usage is to recover waste heat for cabin heating, cooling, or to produce electricity. The aim of this paper is to examine the use of waste heat in hybrid electric vehicles (HEV) and electric vehicles for cooling purposes using an ejector cooling cycle and an absorption cooling cycle. Energy and exergy analyses were conducted using waste heat from the battery pack and the exhaust gases to power the boiler and generator. Results showed that waste energy from the battery pack does not provide enough energy to produce cabin cooling but that exhaust gases can produce 7.32 kW and 7.91 kW cooling loads in the ejector and absorption systems. This study demonstrated that both ejector and absorption systems can reduce energy consumption in vehicles through the use of waste heat from exhaust gases.

  5. Recovery of Water from Boiler Flue Gas Using Condensing Heat Exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Levy, Edward; Bilirgen, Harun; DuPont, John

    2011-03-31

    Most of the water used in a thermoelectric power plant is used for cooling, and DOE has been focusing on possible techniques to reduce the amount of fresh water needed for cooling. DOE has also been placing emphasis on recovery of usable water from sources not generally considered, such as mine water, water produced from oil and gas extraction, and water contained in boiler flue gas. This report deals with development of condensing heat exchanger technology for recovering moisture from flue gas from coal-fired power plants. The report describes: • An expanded data base on water and acid condensation characteristics of condensing heat exchangers in coal-fired units. This data base was generated by performing slip stream tests at a power plant with high sulfur bituminous coal and a wet FGD scrubber and at a power plant firing highmoisture, low rank coals. • Data on typical concentrations of HCl, HNO{sub 3} and H{sub 2}SO{sub 4} in low temperature condensed flue gas moisture, and mercury capture efficiencies as functions of process conditions in power plant field tests. • Theoretical predictions for sulfuric acid concentrations on tube surfaces at temperatures above the water vapor dewpoint temperature and below the sulfuric acid dew point temperature. • Data on corrosion rates of candidate heat exchanger tube materials for the different regions of the heat exchanger system as functions of acid concentration and temperature. • Data on effectiveness of acid traps in reducing sulfuric acid concentrations in a heat exchanger tube bundle. • Condensed flue gas water treatment needs and costs. • Condensing heat exchanger designs and installed capital costs for full-scale applications, both for installation immediately downstream of an ESP or baghouse and for installation downstream of a wet SO{sub 2} scrubber. • Results of cost-benefit studies of condensing heat exchangers.

  6. Recovery of Water from Boiler Flue Gas Using Condensing Heat Exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Edward Levy; Harun Bilirgen; John DuPoint

    2011-03-31

    Most of the water used in a thermoelectric power plant is used for cooling, and DOE has been focusing on possible techniques to reduce the amount of fresh water needed for cooling. DOE has also been placing emphasis on recovery of usable water from sources not generally considered, such as mine water, water produced from oil and gas extraction, and water contained in boiler flue gas. This report deals with development of condensing heat exchanger technology for recovering moisture from flue gas from coal-fired power plants. The report describes: (1) An expanded data base on water and acid condensation characteristics of condensing heat exchangers in coal-fired units. This data base was generated by performing slip stream tests at a power plant with high sulfur bituminous coal and a wet FGD scrubber and at a power plant firing high-moisture, low rank coals. (2) Data on typical concentrations of HCl, HNO{sub 3} and H{sub 2}SO{sub 4} in low temperature condensed flue gas moisture, and mercury capture efficiencies as functions of process conditions in power plant field tests. (3) Theoretical predictions for sulfuric acid concentrations on tube surfaces at temperatures above the water vapor dewpoint temperature and below the sulfuric acid dew point temperature. (4) Data on corrosion rates of candidate heat exchanger tube materials for the different regions of the heat exchanger system as functions of acid concentration and temperature. (5) Data on effectiveness of acid traps in reducing sulfuric acid concentrations in a heat exchanger tube bundle. (6) Condensed flue gas water treatment needs and costs. (7) Condensing heat exchanger designs and installed capital costs for full-scale applications, both for installation immediately downstream of an ESP or baghouse and for installation downstream of a wet SO{sub 2} scrubber. (8) Results of cost-benefit studies of condensing heat exchangers.

  7. Modeling and optimization of integrated exhaust gas recirculation and multi-stage waste heat recovery in marine engines

    DEFF Research Database (Denmark)

    Kyriakidis, Fotis; Sørensen, Kim; Singh, Shobhana

    2017-01-01

    is optimized to utilize the maximum waste heat recovery. The Genetic algorithm and fmincon active-set algorithm are used to optimize the design and operation parameters for the two steam cycles. The optimization aims to find the theoretically optimal combination of the pressure levels and pinch......Waste heat recovery combined with exhaust gas recirculation is a promising technology that can address both the issue of NOx (nitrogen oxides) reduction and fuel savings by including a pressurized boiler. In the present study, a theoretical optimization of the performance of two different...

  8. Thermophysical relationships for waste heat recovery using looped heat pipes

    Energy Technology Data Exchange (ETDEWEB)

    Lamfon, N.J.; Akyurt, M.; Najjar, Y.S.H.; Al-Rabghi, O.M. (King Abdulaziz Univ., Jeddah (Saudi Arabia). Dept. of Mechanical Engineering)

    1994-09-01

    A scheme is described for the recovery of waste heat from stacks of gas turbine engines by means of heat-pipe loops. The recovered energy is supplied to an absorption chiller that cools the intake air of the gas turbine engine to enhance its performance. Mathematical expressions are introduced which accurately portray existing tabulated thermophysical properties data for those variables needed during the modelling of the system. (author)

  9. Rankine cycle waste heat recovery system

    Energy Technology Data Exchange (ETDEWEB)

    Ernst, Timothy C.; Nelson, Christopher R.

    2016-05-10

    This disclosure relates to a waste heat recovery (WHR) system and to a system and method for regulation of a fluid inventory in a condenser and a receiver of a Rankine cycle WHR system. Such regulation includes the ability to regulate the pressure in a WHR system to control cavitation and energy conversion.

  10. Rankine cycle waste heat recovery system

    Energy Technology Data Exchange (ETDEWEB)

    Ernst, Timothy C.; Nelson, Christopher R.

    2014-08-12

    This disclosure relates to a waste heat recovery (WHR) system and to a system and method for regulation of a fluid inventory in a condenser and a receiver of a Rankine cycle WHR system. Such regulation includes the ability to regulate the pressure in a WHR system to control cavitation and energy conversion.

  11. Boiler heat pump with an integrated ice storage device. Final report; Heizkessel-Waermepumpe mit integriertem Eisspeicher. Abschlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Maier-Laxhuber, P.

    2001-03-01

    In the frame of the project boiler heat pump an energy-efficient heating system for space heating and service water is supposed to be developed. The system is a combination consisting of a state-of-the-art condensing value boiler and a thermally driven solid matter sorption heat pump with the natural and environmentally friendly working material pair water/zeolite. A heat exchanger concept has been found during the pre-phase based upon which a cost-effective and highly efficient boiler heat pump appears to be feasible. (orig.) [German] Im Rahmen des Projekts Heizkessel-Waermepumpe soll ein energieeffizientes Heizsystem fuer Raumheizungen und Brauchwasser entwickelt werden. Das System ist eine Kombination aus einem Brennwertkessel des aktuellen Standes der Technik und einer thermisch angetriebenen Feststoff-Sorptionswaermepumpe mit dem natuerlichen und umweltvertraeglichen Arbeitsstoffpaar Wasser/Zeolith. Im Rahmen der vorausgegangenen Vorphase wurde eine Waermetauscherkonzeption gefunden, die eine kostenguenstige und mit hohem Wirkungsgrad arbeitende Heizkessel-Waermepumpe moeglich erscheinen laesst. (orig.)

  12. Improved combustion performance of waste-fired FB-boilers -The influence of the dynamics of the bed on the air-/fuel interaction; Foerbaettrad foerbraenningsprestanda vid avfallsfoerbraenning i FB-pannor -Baeddynamikens inverkan paa luft-/braensleomblandningen

    Energy Technology Data Exchange (ETDEWEB)

    Olsson, Johanna (Hoegskolan i Boraas (Sweden)); Pallares, David; Thunman, Henrik; Johnsson, Filip (Chalmers (Sweden)); Andersson, Bengt-Aake (E.on/Hoegskolan i Boraas (Sweden)); Victoren, Anders (Metso Power AB (Sweden)); Johansson, Andreas (SP, Boraas (Sweden))

    2010-07-01

    One of the key benefits of fluidized bed combustion is that the bed - through mixing of fuel and air and accumulated heat - facilitates combustion at low stoichiometry and with low emissions. Even so, it is not unusual that waste-fired FB-boilers are operated at 6-8% oxygen that corresponds to 30-40% higher flows of gas than theoretically needed. In addition to that and in comparison to grate furnaces, FB-boiler can cause high pressure drop losses because of the fluidization of the bottom bed, which in turn are associated with high costs for power (fans). This work aims therefore at increasing the knowledge for how the dynamics of the bed affects the air and fuel mixture. Methods to explain and characterize the phenomenon have been derived within this work showing: - Distribution of air in a bed for various cases and the influence of pressure drop, bed height and fluidization velocity - A semi-empiric method to calculate an even bubble distribution - The relation between fluidization and fuel distribution for various fluidization flows and fuels - Dispersion rates for various fuels - Volatilization rates for waste in relation to biomass The result can be useful when optimizing units, for instance through finding as low pressure drops as possible with an even bubble distribution, low risk for sintering and unwanted emissions. The work has thereby reached its ultimate goal of increasing the generic knowledge about waste combustion in FB-boiler

  13. 46 CFR 61.05-10 - Boilers in service.

    Science.gov (United States)

    2010-10-01

    ... INSPECTIONS Tests and Inspections of Boilers § 61.05-10 Boilers in service. (a) Each boiler, including superheater, reheater, economizer, auxiliary boiler, low-pressure heating boiler, and unfired steam boiler... 46 Shipping 2 2010-10-01 2010-10-01 false Boilers in service. 61.05-10 Section 61.05-10...

  14. Increased Lifetime for Biomass and Waste to Energy Power Plant Boilers with HVOF Coatings: High Temperature Corrosion Testing Under Chlorine-Containing Molten Salt

    Science.gov (United States)

    Oksa, Maria; Tuurna, Satu; Varis, Tommi

    2013-06-01

    Heat exchanger surfaces of waste to energy and biomass power plant boilers experience often severe corrosion due to very aggressive components in the used fuels. High velocity oxy-fuel (HVOF) coatings offer excellent protection for boiler tubes against high temperature corrosion due to their high density and good adherence to the substrate material. Several thermal spray coatings with high chromium content were sprayed with HVOF technique. Their mechanical properties and high temperature corrosion resistance were tested and analyzed. The coating materials included NiCr, IN625, Ni-21Cr-10W-9Mo-4Cu, and iron-based partly amorphous alloy SHS9172 (Fe-25Cr-15W-12Nb-6Mo). High temperature corrosion testing was performed in NaCl-KCl-Na2SO4 salt with controlled H2O atmosphere at 575 and 625 °C. The corrosion test results of the coatings were compared to corrosion resistance of tube materials (X20, Alloy 263 and Sanicro 25).

  15. Design and implementation of device for effective utilization of residual heat from the back-end of organic heat carrier boiler%有机热载体锅炉尾部高效余热利用装置的设计与应用

    Institute of Scientific and Technical Information of China (English)

    郭建平; 李文炜; 楼云定

    2009-01-01

    Organic heat carrier boilers were widely used in textile, printing and dyeing industries. Due to the special processes of high temperature stereotype and dyeing & finishing, as well as the structure and operating principle of organic heat carrier boilers,the temperature of exhaust gas from the back-end of the organic heat carrier boilers reaches up to 300℃, leading to enormous waste of heat energy. In order to reduce the loss of heat energy, by using heat pipe technology, this paper designed and developed a reasonable-structured, effective and easy-to-operate device for recycling of the high-temperature flue gas from the back-end of organic heat carrier boilers ,through recovery and utilization of the residual heat in the high-temperature flue gas, improving the comprehensive thermal efficiency of organic heat carrier boiler and maximizing the effectiveness of energy conservation and emission reduction.%有机热栽体锅炉广泛应用于纺织、印染行业,由于高温定型和染整的特殊工艺以及有机热载体锅炉的构造和运行原理造成其尾部排烟温度在300℃左右,产生巨大的热能浪费.为减少热能损失,通过高温烟气的余热回收利用,提高有机热载体锅炉的综合热效率,可实现节能降耗和减排.本课题运用热管技术设计研制了结构合理、操作方便、高效的有机热载体锅炉尾部高温烟气的回收再利用装置.

  16. Temperature Corrosion Reasons and Design in Waste Incineration Boiler%垃圾焚烧锅炉省煤器的低温腐蚀及设计简介

    Institute of Scientific and Technical Information of China (English)

    邹嵘

    2014-01-01

    At present, the use of waste incineration method has become a major way of city garbage disposal. But the waste incineration flue gas generated, can cause corrosion and fouling of boiler heating surface, often affect the stable operation of the boiler, causing economic losses to plant. In this paper, through the understanding of waste incineration temperature corrosion reasons economizer furnace, the heating surface protective measures are advanced, in order to improve the service life of heating surface.%目前采用垃圾焚烧方式已成为城市垃圾处理主要方式之一,但垃圾焚烧后产生的烟气会对锅炉受热面造成腐蚀和积灰,往往影响锅炉的稳定运行,给电厂造成经济损失。通过了解垃圾焚烧炉中省煤器的低温腐蚀原因,提出受热面的防护措施,以提高受热面使用寿命。

  17. Practice of Hot Rolling Heating Furnace Waste Heat Utilization%热轧加热炉余热利用的实践

    Institute of Scientific and Technical Information of China (English)

    刘全利

    2015-01-01

    According to waste heat recovery theory and combined with practice of hot rolling heating furnace, it introduced high temperature waste heat’s vaporization cooling and exhaust gas recovery technology, medium temperature preheating billet and preheating combustion air technology, and waste heat boiler using low temperature to produce steam technology.%依照余热梯级回收利用原理,结合在热轧加热炉上的具体实践,对高温余热的汽化冷却和乏气回收技术,中温余热预热坯料和预热助燃空气技术,以及通过余热锅炉使低温余热产蒸汽技术逐一进行了阐述。

  18. Synergistic Utilization of Coal Fines and Municipal Solid Waste in Coal-Fired Boilers. Phase I Final Report

    Energy Technology Data Exchange (ETDEWEB)

    V. Zamansky; P. Maly; M. Klosky

    1998-06-12

    A feasibility study was performed on a novel concept: to synergistically utilize a blend of waste coal fines with so-called E-fuel for cofiring and reburning in utility and industrial boilers. The E-fuel is produced from MSW by the patented EnerTech's slurry carbonization process. The slurry carbonization technology economically converts MSW to a uniform, low-ash, low-sulfur, and essentially chlorine-free fuel with energy content of about 14,800 Btu/lb.

  19. Indirect solar loading of waste heat radiators

    Energy Technology Data Exchange (ETDEWEB)

    Kirkpatrick, R.C.; Tabor, J.E.; Lindman, E.L.; Cooper, A.J.

    1988-01-01

    Waste heat from space based power systems must ultimately be radiated away into space. The local topology around the radiators must be considered from two stand-points: the scattering of sunlight onto the surfaces of the radiator and the heat load that the radiator may put on near-by components of the system. A view factor code (SNAP) developed at Los Alamos allows the computation of the steady-state radiation environment for complex 3-D geometries. An example of the code's utility is given. 4 refs., 2 figs., 1 tab.

  20. Solid waste utilization: incineration with heat recovery

    Energy Technology Data Exchange (ETDEWEB)

    Boegly, W.J. Jr.

    1978-04-01

    As a part of the Integrated Community Energy Systems (ICES) Program, Technology Evaluations, this evaluation considers the potential utilization of municipal solid wastes as an energy source by use of incineration with heat recovery. Subjects covered include costs, design data, inputs and outputs, and operational problems. Two generic types of heat recovery incinerators are evaluated. The first type, called a waterwall incinerator, is one in which heat is recovered directly from the furnace using water circulated through tubes imbedded in the furnace walls. This design normally is used for larger installations (>200 tons/day). The second type, a starved-air incinerator is used mainly in smaller sizes (<100 tons/day). Burning is performed in the incinerator, and heat recovery is obtained by the use of heat exchangers on the flue gases from the incinerator. Currently there are not many installations of either type in the United States; however, interest in this form of solid-waste handling appears to be increasing.

  1. Influence of Heat Flux and Friction Coefficient on Thermal Stresses in Risers of Drum Boilers under Dynamic Conditions of Steam Demand

    Directory of Open Access Journals (Sweden)

    M. A. Habib

    2013-01-01

    Full Text Available Boiler swing rate, which is the rate at which the boiler load is changed, has significant influence on the parameters of the boiler operating conditions such as drum water pressure and level, steam quality in the riser tubes, wall temperatures of riser tubes, and the associated thermal stresses. In this paper, the thermal stresses developed in boiler tubes due to elevated rates of heat transfer and friction are presented versus thermal stresses developed in tubes operated under normal conditions. The differential equations comprising the nonlinear model and governing the flow inside the boiler tubes were formulated to study different operational scenarios in terms of resulting dynamic response of critical variables. The experimental results and field data were obtained to validate the present nonlinear dynamic model. The calculations of the heat flux and the allowable steam quality were used to determine the maximum boiler swing rates at different conditions of riser tube of friction factor and heat flux. Diagrams for the influence of friction factor of the boiler tubes and the heat flux, that the tube is subjected to, on the maximum swing rate were examined.

  2. Waste heat recovery using looped heat pipes for air cooling

    Energy Technology Data Exchange (ETDEWEB)

    Lamfon, N.J.; Akyurt, M.; Najjar, Y.S.H. (King Abdulaziz Univ., Jeddah (Saudi Arabia). Mechanical Engineering Dept.)

    1994-07-01

    A scheme is described for the recovery of waste heat from stacks of gas turbine engines and the utilization of recovered energy for the cooling of ambient air. Relationships are summarized for the modeling of components of the cooling system. Samples are presented from performance data that is predicted by the model. Effect of size and design of system components, as well as operational variables on system performance, are discussed. It is concluded that the single most significant variable in the design of the looped heat-pipe recovery and utilization system is the geometry of the exhaust pipe of the gas turbine engine. (author)

  3. Effects of combustion and operating conditions on PCDD/PCDF emissions from power boilers burning salt-laden wood waste.

    Science.gov (United States)

    Leclerc, Denys; Duo, Wen Li; Vessey, Michelle

    2006-04-01

    This paper discusses the effects of combustion conditions on PCDD/PCDF emissions from pulp and paper power boilers burning salt-laden wood waste. We found no correlation between PCDD/PCDF emissions and carbon monoxide emissions. A good correlation was, however, observed between PCDD/PCDF emissions and the concentration of stack polynuclear aromatic hydrocarbons (PAHs) in the absence of TDF addition. Thus, poor combustion conditions responsible for the formation of products of incomplete combustion (PICs), such as PAHs and PCDD/PCDF precursors, increase PCDD/PCDF emissions. PAH concentrations increased with higher boiler load and/or low oxygen concentrations at the boiler exit, probably because of lower available residence times and insufficient excess air. Our findings are consistent with the current understanding that high ash carbon content generally favours heterogeneous reactions leading to either de novo synthesis of PCDD/PCDFs or their direct formation from precursors. We also found that, in grate-fired boilers, a linear increase in the grate/lower furnace temperature produces an exponential decrease in PCDD/PCDF emissions. Although the extent of this effect appears to be mill-specific, particularly at low temperatures, the results indicate that increasing the combustion temperature may decrease PCDD/PCDF emissions. It must be noted, however, that there are other variables, such as elevated ESP and stack temperatures, a high hog salt content, the presence of large amounts of PICs and a high Cl/S ratio, which contribute to higher PCDD/PCDFs emissions. Therefore, higher combustion temperatures, by themselves, will not necessarily result in low PCDD/PCDFs emissions.

  4. Overview of waste heat utilization techniques

    Energy Technology Data Exchange (ETDEWEB)

    Olszewski, M.

    1979-04-01

    Power plants annually reject about 11 x 10/sup 9/ GJ (11 x 10/sup 15/ Btu) of low-grade heat to the atmosphere. Typically, this heat is found in the large quantities of cooling water necessary to condense the steam in the power-generating cycle. Such cooling water is generally discharged in the range of 15 to 43/sup 0/C (60 to 110/sup 0/F) depending on the temperature of the available inlet water, quantity circulated, plant load, and heat-rejection system used. A number of possible uses have been suggested for this low-grade heat, including: greenhouse horticulture; soil heating (both open field and in greenhouses); spray irrigation for frost protection; organic waste treatment (particularly for algae or biomass production); and aquaculture/mariculture. To date greenhouse and aquaculture/mariculture systems have received the most attention and have, therefore, progressed farthest. This paper describes several innovative techniques that utilize power-plant reject heat for these applications. Schematic descriptions are given for these techniqes and a brief review of the project status is provided. The major efforts to utilize reject heat for agricultural purposes are described not only for the U.S., but efforts in Canada, France, West Germany, and the USSR are noted.

  5. Simulation of heat transfer in combustion chamber waterwall tubes of supercritical steam boilers

    Directory of Open Access Journals (Sweden)

    Grądziel Sławomir

    2016-06-01

    Full Text Available The paper presents the results of numerical computations performed for the furnace chamber waterwalls of a supercritical boiler with a steam output of 2400 × 103 kg/h. A model of distributed parameters is proposed for the waterwall operation simulation. It is based on the solution of equations describing the mass, momentum and energy conservation laws. The aim of the calculations was to determine the distribution of enthalpy, mass flow and fluid pressure in tubes. The balance equations can be brought to a form where on the left-hand side space derivatives, and on the right-hand side – time derivatives are obtained. The time derivatives on the right-hand side were replaced with backward difference quotients. This system of ordinary differential equations was solved using the Runge-Kutta method. The calculation also takes account of the variable thermal load of the chamber along its height. This thermal load distribution is known from the calculations of the heat exchange in the combustion chamber. The calculations were carried out with the zone method.

  6. Nanoparticle synergies in modifying thermal conductivity for heat exchanger in condensing boilers

    Science.gov (United States)

    Yang, Kai; He, Shan; Butcher, Thomas; Trojanowski, Rebecca; Sun, Ning; Gersappe, Dilip; Rafailovich, Miriam

    2013-03-01

    The heat exchanger we are using for condensing boilers is mainly made from aluminum alloys and stainless steel. However, the metal is relatively expensive and corrosion together with maintenance is also a big problem. Therefore, we have developed a new design and material which contain carbon black, carbon nanotube, aluminum oxide and graphene as additives in polypropylene. When multiple types of particles can be melt blended simultaneously and synergies can be achieved, imparting particles to the nanocomposite, achieved much higher thermal conductivity rather than single additive. Here we show the flame retardant nanocomposite which can pass the UL-94-V0 vertical burning test, perform nice in Cone Calorimetry Test and has relatively good mechanical properties. SEM images of the blend show that the Carbon nanobute and other additives well dispersed within the polymer matrix which match our computational calculation for getting the percolation to achieve thermal conductivity around 1.5W/m .K rather than 0.23W/m .K as pure polypropylene. Haydale/Cheap Tubes

  7. Design of A District Heating System Including The Upgrading of Residual Industrial Waste Heat

    NARCIS (Netherlands)

    Falcao, P.W.; Mesbah, A.; Suherman, M.V.; Wennekes, S.

    2005-01-01

    This study was aimed to evaluate the feasibility of using a waste heat stream from DSM for a District Heating System. A conceptual design was carried out with emphasis on the unit for upgrading the residual waste heat. Having reviewed heat pump technology, mechanical heat pump was found to be the be

  8. Design of A District Heating System Including The Upgrading of Residual Industrial Waste Heat

    NARCIS (Netherlands)

    Falcao, P.W.; Mesbah, A.; Suherman, M.V.; Wennekes, S.

    2005-01-01

    This study was aimed to evaluate the feasibility of using a waste heat stream from DSM for a District Heating System. A conceptual design was carried out with emphasis on the unit for upgrading the residual waste heat. Having reviewed heat pump technology, mechanical heat pump was found to be the

  9. Design of A District Heating System Including The Upgrading of Residual Industrial Waste Heat

    NARCIS (Netherlands)

    Falcao, P.W.; Mesbah, A.; Suherman, M.V.; Wennekes, S.

    2005-01-01

    This study was aimed to evaluate the feasibility of using a waste heat stream from DSM for a District Heating System. A conceptual design was carried out with emphasis on the unit for upgrading the residual waste heat. Having reviewed heat pump technology, mechanical heat pump was found to be the be

  10. Use of photovoltaics for waste heat recovery

    Science.gov (United States)

    Polcyn, Adam D

    2013-04-16

    A device for recovering waste heat in the form of radiated light, e.g. red visible light and/or infrared light includes a housing having a viewing window, and a photovoltaic cell mounted in the housing in a relationship to the viewing window, wherein rays of radiated light pass through the viewing window and impinge on surface of the photovoltaic cell. The housing and/or the cell are cooled so that the device can be used with a furnace for an industrial process, e.g. mounting the device with a view of the interior of the heating chamber of a glass making furnace. In this manner, the rays of the radiated light generated during the melting of glass batch materials in the heating chamber pass through the viewing window and impinge on the surface of the photovoltaic cells to generate electric current which is passed onto an electric load.

  11. Methods of Thermal Calculations for a Condensing Waste-Heat Exchanger

    Directory of Open Access Journals (Sweden)

    Rączka Paweł

    2014-12-01

    Full Text Available The paper presents the algorithms for a flue gas/water waste-heat exchanger with and without condensation of water vapour contained in flue gas with experimental validation of theoretical results. The algorithms were used for calculations of the area of a heat exchanger using waste heat from a pulverised brown coal fired steam boiler operating in a power unit with a capacity of 900 MWe. In calculation of the condensing part, the calculation results obtained with two algorithms were compared (Colburn-Hobler and VDI algorithms. The VDI algorithm allowed to take into account the condensation of water vapour for flue gas temperatures above the temperature of the water dew point. Thanks to this, it was possible to calculate more accurately the required heat transfer area, which resulted in its reduction by 19 %. In addition, the influence of the mass transfer on the heat transfer area was taken into account, which contributed to a further reduction in the calculated size of the heat exchanger - in total by 28% as compared with the Colburn-Hobler algorithm. The presented VDI algorithm was used to design a 312 kW pilot-scale condensing heat exchanger installed in PGE Belchatow power plant. Obtained experimental results are in a good agreement with calculated values.

  12. Criteria selection for the assessment of Serbian lignites tendency to form deposits on power boilers heat transfer surfaces

    Directory of Open Access Journals (Sweden)

    Mladenović Milica

    2009-01-01

    Full Text Available Based on investigations of ash deposit formation, semi-empirical indicators for slagging and fouling, based on ash chemical composition and its fusion temperature, have been determined. These criteria-indicators, in suggested limits, describe the coals on which they are based (North-American and British well. However, the experience in the thermal power production sector of Serbia shows that their literal application to domestic coals does not produce satisfactory results. This contribution provides an analysis of applicability and the choice of criteria that are suitable for Serbian coals. The focus of the contribution is on coal slagging indicators, since slagging has much heavier consequences on heat transfer inside the steam boiler, and on boiler operation as a whole. The basis for the analysis of chosen criteria comprises of the results of investigations of four coal fields - Kostolac, Kolubara, Kosovo (Serbia, and Ugljevik (Bosnia and Herzegovina.

  13. Potential of waste heat in Croatian industrial sector

    Directory of Open Access Journals (Sweden)

    Bišćan Davor

    2012-01-01

    Full Text Available Waste heat recovery in Croatian industry is of the highest significance regarding the national efforts towards energy efficiency improvements and climate protection. By recuperation of heat which would otherwise be wasted, the quantity of fossil fuels used for production of useful energy could be lowered thereby reducing the fuel costs and increasing the competitiveness of examined Croatian industries. Another effect of increased energy efficiency of industrial processes and plants is reduction of greenhouse gases i.e. the second important national goal required by the European Union (EU and United Nations Framework Convention on Climate Change (UNFCCC. Paper investigates and analyses the waste heat potential in Croatian industrial sector. Firstly, relevant industrial sectors with significant amount of waste heat are determined. Furthermore, significant companies in these sectors are selected with respect to main process characteristics, operation mode and estimated waste heat potential. Data collection of waste heat parameters (temperature, mass flow and composition is conducted. Current technologies used for waste heat utilization from different waste heat sources are pointed out. Considered facilities are compared with regard to amount of flue gas heat. Mechanisms for more efficient and more economic utilization of waste heat are proposed. [Acknoledgment. The authors would like to acknowledge the financial support provided by the UNITY THROUGH KNOWLEDGE FUND (UKF of the Ministry of Science, Education and Sports of the Republic of Croatia and the World Bank, under the Grant Agreement No. 89/11.

  14. Drying of bio fuel utilizing waste heat; Torkning av biobraenslen med spillvaerme

    Energy Technology Data Exchange (ETDEWEB)

    Johansson, Inge; Larsson, Sara; Wennberg, Olle [S.E.P. Scandinavian Energy Project AB, Goeteborg (Sweden)

    2004-10-01

    Many industries today have large sources of low grade heat (waste heat), however this energy is mainly lost with effluents to air and water. The aim of this study has been to investigate the technical and economical aspects of utilizing this low grade heat to dry biofuel. The project has been mainly focused towards the forest industry since they have both large amounts of biofuel and waste heat available. Drying of biofuel could generate added revenue (or reduced purchase costs) and through that also create larger incentives for further energy saving modifications to the main process. Due to the higher moisture content together with the risk of frozen bark in the winter time, additional fuels (such as oil) to combust bark in the existing boiler. This is mainly the case when mechanical dewatering is not available. Drying of bark results in an added energy value, which makes it possible to combust the bark without additional fuel. The primary energy demand, in the form of electricity and optional additional heating at load peaks, is low when waste heat is used for the drying process. In this way it is possible to increase the biofuel potential, since the primary energy input to the drying process is essentially lower then the increased energy value of the fuel. Drying also decreases the biological degradation of the fuel. Taking all the above into consideration, waste heat drying could result in a 25 % increase of the biofuel potential in the forest industry in Sweden, without additional cutting of wood. A survey has been done to state which commercial technologies are available for biofuel drying with waste heat. An inquiry was sent out to a number of suppliers and included a few different cases. Relations for approximating investment cost as well as electric power demand were created based on the answers from the inquiry. These relations have then been used in the economical evaluations made for a number of cases representing both sawmills and pulp and paper mills

  15. Organic rankine cycle waste heat applications

    Energy Technology Data Exchange (ETDEWEB)

    Brasz, Joost J.; Biederman, Bruce P.

    2007-02-13

    A machine designed as a centrifugal compressor is applied as an organic rankine cycle turbine by operating the machine in reverse. In order to accommodate the higher pressures when operating as a turbine, a suitable refrigerant is chosen such that the pressures and temperatures are maintained within established limits. Such an adaptation of existing, relatively inexpensive equipment to an application that may be otherwise uneconomical, allows for the convenient and economical use of energy that would be otherwise lost by waste heat to the atmosphere.

  16. A Novel Modelling Approach for Condensing Boilers Based on Hybrid Dynamical Systems

    Directory of Open Access Journals (Sweden)

    Harish Satyavada

    2016-04-01

    Full Text Available Condensing boilers use waste heat from flue gases to pre-heat cold water entering the boiler. Flue gases are condensed into liquid form, thus recovering their latent heat of vaporization, which results in as much as 10%–12% increase in efficiency. Modeling these heat transfer phenomena is crucial to control this equipment. Despite the many approaches to the condensing boiler modeling, the following shortcomings are still not addressed: thermal dynamics are oversimplified with a nonlinear efficiency curve (which is calculated at steady-state; the dry/wet heat exchange is modeled in a fixed proportion. In this work we cover these shortcomings by developing a novel hybrid dynamic model which avoids the static nonlinear efficiency curve and accounts for a time-varying proportion of dry/wet heat exchange. The procedure for deriving the model is described and the efficiency of the resulting condensing boiler is shown.

  17. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    Energy Technology Data Exchange (ETDEWEB)

    Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; John Gaudlip; Matthew Lapinsky; Rhett McLaren; William Serencsits; Neil Raskin; Tom Steitz; Joseph J. Battista

    2003-03-26

    The Pennsylvania State University, utilizing funds furnished by the U.S. Department of Energy's Biomass Power Program, investigated the installation of a state-of-the-art circulating fluidized bed boiler at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring biofuels and coal-based feedstocks. The study was performed using a team that included personnel from Penn State's Energy Institute, Office of Physical Plant, and College of Agricultural Sciences; Foster Wheeler Energy Services, Inc.; Foster Wheeler Energy Corporation; Parsons Energy and Chemicals Group, Inc.; and Cofiring Alternatives. The activities included assessing potential feedstocks at the University Park campus and surrounding region with an emphasis on biomass materials, collecting and analyzing potential feedstocks, assessing agglomeration, deposition, and corrosion tendencies, identifying the optimum location for the boiler system through an internal site selection process, performing a three circulating fluidized bed (CFB) boiler design and a 15-year boiler plant transition plan, determining the costs associated with installing the boiler system, developing a preliminary test program, determining the associated costs for the test program, and exploring potential emissions credits when using the biomass CFB boiler.

  18. DOWNSCALE APPLICATION OF BOILER THERMAL CALCULATION APPROACH

    OpenAIRE

    Zelený, Zbynĕk; Hrdlička, Jan

    2016-01-01

    Commonly used thermal calculation methods are intended primarily for large scale boilers. Hot water small scale boilers, which are commonly used for home heating have many specifics, that distinguish them from large scale boilers especially steam boilers. This paper is focused on application of thermal calculation procedure that is designed for large scale boilers, on a small scale boiler for biomass combustion of load capacity 25 kW. Special issue solved here is influence of formation of dep...

  19. CHEMICALLY BONDED CEMENTS FROM BOILER ASH AND SLUDGE WASTES. PHASE I REPORT AUGUST 1997 - JULY 1998

    Energy Technology Data Exchange (ETDEWEB)

    SUGAMA,T.; YAGER,K.A.

    2002-08-05

    In exploring methods to recycle boiler ash (BA) and waste water treatment sludge (WWTS), by-products generated from Keyspan's power plants, into commercially viable materials, we synthesized chemically bonded cements (CBC) offering the following three specific characteristics; (1) immobilization of hazardous heavy metals, such as Pb, Ni, and V, (2) rapid hardening and setting properties, and (3) development of high mechanical strength. The CBCs were prepared through an acid-base reaction between these by-products acting as the solid base reactants and the sodium polyphosphate solution as the cement-forming acid reactant, followed by a hydrating reaction. Furthermore, two additives, the calcium aluminate cements (CAC) and the calcium silicate cements (CSC) were incorporated into the CBC systems to improve their properties. Using a CBC formulation consisting of 53.8 wt% WWTS, 23.1 wt% CSC, and 23.1 wt% [40 wt% -(-NaPO{sub 3}-)-{sub n}]{sub 2} the Toxicity Characteristics Leaching Procedure (TCLP) tests showed that the concentrations of Pb, Ni, and V metals leached out from the specimens were minimal. This formulation originally contained {approx} 28800 mg/kg of Pb, {approx} 6300 mg/kg of Ni, and {approx} 11130 mg/kg of V; the amounts leaching into the acid extraction fluid were only 0.15 mg/L of Pb, 0.15 mg/L of Ni, and 4.63 mgiL of V. On the other hand, CBC specimens derived from a formulation consisting of 42 wt% BA, 18 wt% CAC and 40 wt% [40 wt% -(-NaPO{sub 3}-)-{sub n}] displayed an excellent compressive strength of 10.8 MPa at an early curing age of 2 hours after mixing at room temperature. The reason for its rapid hardening was due to a high exothermic energy evolved by the acid-base reaction. Furthermore, when these specimens were immersed for 28 days in water at 25 C, and exposed for 20 hours to steam at 80 C, a very high compressive strength of 3.32 MPa developed. Two physico-chemical factors played an important role in improving the mechanical strength

  20. Simultaneous Waste Heat and Water Recovery from Power Plant Flue Gases for Advanced Energy Systems

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Dexin [Gas Technology Inst., Des Plaines, IL (United States)

    2016-12-31

    This final report presents the results of a two-year technology development project carried out by a team of participants sponsored by the Department of Energy (DOE). The objective of this project is to develop a membrane-based technology to recover both water and low grade heat from power plant flue gases. Part of the recovered high-purity water and energy can be used directly to replace plant boiler makeup water as well as improving its efficiency, and the remaining part of the recovered water can be used for Flue Gas Desulfurization (FGD), cooling tower water makeup or other plant uses. This advanced version Transport Membrane Condenser (TMC) with lower capital and operating costs can be applied to existing plants economically and can maximize waste heat and water recovery from future Advanced Energy System flue gases with CO2 capture in consideration, which will have higher moisture content that favors the TMC to achieve higher efficiency.

  1. On Prevention of Steam Boiler Heating Surface Cartridge Igniter%浅谈蒸汽锅炉受热面爆管的预防

    Institute of Scientific and Technical Information of China (English)

    李宇翔

    2013-01-01

    This article analyzes the causes of steam boiler heating surface cartridge igniter and presents the main points of preventing steam boiler heating surface abrading cartridge igniter and tips for reducing back-end heating surface abrading cartridge igniter.%本文分析了蒸汽锅炉受热面爆管的原因,指出了防止锅炉受热面磨损爆管应注意的要点以及减少尾部受热面磨损爆管应注意的问题。

  2. Chemical and physical properties of cyclone fly ash from the grate-fired boiler incinerating forest residues at a small municipal district heating plant (6MW).

    Science.gov (United States)

    Pöykiö, R; Rönkkömäki, H; Nurmesniemi, H; Perämäki, P; Popov, K; Välimäki, I; Tuomi, T

    2009-03-15

    In Finland, the new limit values for maximal allowable heavy metal concentrations for materials used as an earth construction agent came into force in July 2006. These limit values are applied if ash is utilized, e.g. in roads, cycling paths, pavements, car parks, sport fields, etc. In this study we have determined the most important chemical and physical properties of the cyclone fly ash originating from the grate-fired boiler incinerating forest residues (i.e. wood chips, sawdust and bark) at a small municipal district heating plant (6 MW), Northern Finland. This study clearly shows that elements are enriched in cyclone fly ash, since the total element concentrations in the cyclone fly ash were within 0.2-10 times higher than those in the bottom ash. The total concentrations of Cd (25 mg kg(-1); d.w.), Zn (3630 mg kg(-1); d.w.), Ba (4260 mg kg(-1); d.w.) and Hg (1.7 mg kg(-1); d.w.) exceeded the limit values, and therefore the cyclone fly ash cannot be used as an earth construction agent. According to the leached amounts of Cr (38 mg kg(-1); d.w.), Zn (51 mg kg(-1); d.w.) and sulphate (50,000 mg kg(-1); d.w.), the cyclone fly ash is classified as a hazardous waste, and it has to be deposited in a hazardous waste landfill.

  3. Feasibility Assessment of Using Power Plant Waste Heat in Large Scale Horticulture Facility Energy Supply Systems

    Directory of Open Access Journals (Sweden)

    Min Gyung Yu

    2016-02-01

    Full Text Available Recently, the Korean government has been carrying out projects to construct several large scale horticulture facilities. However, it is difficult for an energy supply to operate stably and economically with only a conventional fossil fuel boiler system. For this reason, several unused energy sources have become attractive and it was found that power plant waste heat has the greatest potential for application in this scenario. In this study, we performed a feasibility assessment of power plant waste heat as an energy source for horticulture facilities. As a result, it was confirmed that there was a sufficient amount of energy potential for the use of waste heat to supply energy to the assumed area. In Dangjin, an horticultural area of 500 ha could be constructed by utilizing 20% of the energy reserves. In Hadong, a horticulture facility can be set up to be 260 ha with 7.4% of the energy reserves. In Youngdong, an assumed area of 65 ha could be built utilizing about 19% of the energy reserves. Furthermore, the payback period was calculated in order to evaluate the economic feasibility compared with a conventional system. The initial investment costs can be recovered by the approximately 83% reduction in the annual operating costs.

  4. Resistance of Coatings for Boiler Components of Waste-to-Energy Plants to Salt Melts Containing Copper Compounds

    Science.gov (United States)

    Galetz, Mathias Christian; Bauer, Johannes Thomas; Schütze, Michael; Noguchi, Manabu; Cho, Hiromitsu

    2013-06-01

    The accelerating effect of heavy metal compounds on the corrosive attack of boiler components like superheaters poses a severe problem in modern waste-to-energy plants (WTPs). Coatings are a possible solution to protect cheap, low alloyed steel substrates from heavy metal chloride and sulfate salts, which have a relatively low melting point. These salts dissolve many alloys, and therefore often are the limiting factor as far as the lifetime of superheater tubes is concerned. In this work the corrosion performance under artificial salt deposits of different coatings, manufactured by overlay welding, thermal spraying of self-fluxing as well as conventional systems was investigated. The results of our studies clearly demonstrate the importance of alloying elements such as molybdenum or silicon. Additionally, the coatings have to be dense and of a certain thickness in order to resist the corrosive attack under these severe conditions.

  5. Decreased PCDD/F formation when co-firing a waste fuel and biomass in a CFB boiler by addition of sulphates or municipal sewage sludge.

    Science.gov (United States)

    Åmand, Lars-Erik; Kassman, Håkan

    2013-08-01

    Polychlorinated dibenzo-p-dioxins (PCDDs) and polychlorinated dibenzofurans (PCDFs) are formed during waste incineration and in waste-to-energy boilers. Incomplete combustion, too short residence times at low combustion temperatures (boilers. The impact of chlorine and catalysing metals (such as copper and iron) in the fuel on PCDD/F formation was studied in a 12 MW(th) circulating fluidised bed (CFB) boiler. The PCDD/F concentrations in the raw gas after the convection pass of the boiler and in the fly ashes were compared. The fuel types were a so-called clean biomass with low content of chlorine, biomass with enhanced content of chlorine from supply of PVC, and solid recovered fuel (SRF) which is a waste fuel containing higher concentrations of both chlorine, and catalysing metals. The PCDD/F formation increased for the biomass with enhanced chlorine content and it was significantly reduced in the raw gas as well as in the fly ashes by injection of ammonium sulphate. A link, the alkali chloride track, is demonstrated between the level of alkali chlorides in the gas phase, the chlorine content in the deposits in the convection pass and finally the PCDD/F formation. The formation of PCDD/Fs was also significantly reduced during co-combustion of SRF with municipal sewage sludge (MSS) compared to when SRF was fired without MSS as additional fuel.

  6. Market review. Pellet wood gasification boiler / combination boiler. 8. ed.; Marktuebersicht. Scheitholzvergaser-/Kombikessel

    Energy Technology Data Exchange (ETDEWEB)

    Uth, Joern

    2012-01-15

    In the market review under consideration on pellet wood gasification boilers and combination boilers, the Federal Ministry of Food, Agriculture and Consumer Protection (Bonn, Federal Republic of Germany) reports on planning and installation of wood-fired heating systems, recommendations regarding to the technical assessment of boiler systems, buffers/combination boilers, prices of pellet wood gasification boilers, data sheets of the compared pellet wood gasification boilers, pellet wood combination boilers, prices of pellet wood combination boilers, data sheets of the compared pellet wood gasification boilers, list of providers.

  7. Pellet wood gasification boiler / Combination boiler. Market review. 7. ed.; Scheitholzvergaser-/Kombikessel. Marktuebersicht

    Energy Technology Data Exchange (ETDEWEB)

    Uth, Joern

    2010-08-15

    In the market review under consideration on pellet wood gasification boilers and combination boilers, the Federal Ministry of Food, Agriculture and Consumer Protection (Bonn, Federal Republic of Germany) report on planning and installation of wood-fired heating systems, recommendations regarding to the technical assessment of boiler systems, buffers/combination boilers, prices of pellet wood gasification boilers, data sheets of the compared pellet wood gasification boilers, pellet wood combination boilers, prices of pellet wood combination boilers, data sheets of the compared pellet wood gasification boilers, list of providers.

  8. Electric Boiler and Heat Pump Thermo-Electrical Models for Demand Side Management Analysis in Low Voltage Grids

    DEFF Research Database (Denmark)

    Diaz de Cerio Mendaza, Iker; Bak-Jensen, Birgitte; Chen, Zhe

    2013-01-01

    The last fifteen years many European countries have integrated large percentage of renewable energy on their electricity generation mix. In Denmark the 21.3% of the electricity consumed nowadays is produced by the wind, and it has planned to be the 50% by 2025. In order to front future challenges...... on the power system control and operation, created by this unstable way of generation, Demand Side Management turns to be a promising solution. The storage capacity from thermo-electric units, like electric boilers and heat pumps, allows operating them with certain freedom. Hence they can be employed under...

  9. Bottom ash from fluidising bed boilers as filler material in district heating pipe culverts. Chemical and geotechnical characterisation; Pannsand som kringfyllnadsmaterial foer fjaerrvaermeroergravar. Kemisk och geoteknisk karaktaerisering av fluidbaeddsand

    Energy Technology Data Exchange (ETDEWEB)

    Pettersson, Roger; Rogbeck, Jan; Suer, Pascal

    2004-01-01

    Bottom ashes from fluid bed boilers have been characterised, both geotechnically and chemically, in order to investigate the possibility to use them as filler material in district heating pipe culverts. Bottom ashes from both biofuel boilers and waste boilers are represented in this project. The companies which ashes have been characterised are Sundsvall Energi AB, Sydkraft OestVaerme AB, Sydkraft MaelarVaerme AB, Eskilstuna Miljoe och Energi, Stora Enso Fors, Soederenergi and Fortum Vaerme. A total of ten ashes have been analysed where three ashes originates from Sundsvall Energi AB, two from Sydkraft OestVaerme AB and one from the each of the remaining companies. The chemical analyses have been performed both on fresh ashes and on ashes aged for three months. The geotechnical analyses performed are grain size distribution, packing abilities and permeability. Chemical analyses performed are total content, available content, leaching tests (leaching both by shaking method and column procedure) and organic analyses (PAH, EOX, TOC, dioxin and fenol). The geotechnical analyses show that the ashes fulfils the demands that are put on the filler material used in district heating pipe culverts. When using the ashes in applications, light compaction should be performed due to the risk of crushing the material which may cause an increased amount of fine material. The leachability of fine material is larger than for coarse material. The ashes are relatively insensitive to precipitation. Bio fuel based bottom ashes have a lower content of environmental affecting substances than waste fuel based ashes. This is also shown in the leaching analyses. The leaching water from fresh ashes contains a higher concentration of leachable components than aged ashes. When aged the pH in the ashes decreases due to carbon uptake and hydration and this makes metals as Pb, Cu, Cr and Zn less mobile. On the other hand, an increase in leachability of Sb, Mo and SO{sub 4} is shown when the ashes

  10. thermal analysis of a small scale solid waste-fired steam boiler for ...

    African Journals Online (AJOL)

    user

    The average daily municipal solid waste (MSW) generation in Benin Metropolis was considered in order to assess ..... The drying characteristics of solid waste depend on .... [15] Coskun, C., Oktay, Z. and Iten, N., A New Approach.

  11. Circulating fluidized bed boilers design and operations

    CERN Document Server

    Basu, Prabir

    1991-01-01

    This book provides practicing engineers and students with insight into the design and operation of circulating fluidized bed (CFB) boilers. Through a combination of theoretical concepts and practical experience, this book gives the reader a basic understanding of the many aspects of this subject.Important environmental considerations, including solid waste disposal and predicted emissions, are addressed individually in separate chapters. This book places an emphasis on combustion, hydrodynamics, heat transfer, and material issues, and illustrates these concepts with numerous examples of pres

  12. Modeling transient heat transfer in nuclear waste repositories.

    Science.gov (United States)

    Yang, Shaw-Yang; Yeh, Hund-Der

    2009-09-30

    The heat of high-level nuclear waste may be generated and released from a canister at final disposal sites. The waste heat may affect the engineering properties of waste canisters, buffers, and backfill material in the emplacement tunnel and the host rock. This study addresses the problem of the heat generated from the waste canister and analyzes the heat distribution between the buffer and the host rock, which is considered as a radial two-layer heat flux problem. A conceptual model is first constructed for the heat conduction in a nuclear waste repository and then mathematical equations are formulated for modeling heat flow distribution at repository sites. The Laplace transforms are employed to develop a solution for the temperature distributions in the buffer and the host rock in the Laplace domain, which is numerically inverted to the time-domain solution using the modified Crump method. The transient temperature distributions for both the single- and multi-borehole cases are simulated in the hypothetical geological repositories of nuclear waste. The results show that the temperature distributions in the thermal field are significantly affected by the decay heat of the waste canister, the thermal properties of the buffer and the host rock, the disposal spacing, and the thickness of the host rock at a nuclear waste repository.

  13. Thermal energy storage for industrial waste heat recovery

    Science.gov (United States)

    Hoffman, H. W.; Kedl, R. J.; Duscha, R. A.

    1978-01-01

    Thermal energy storage systems designed for energy conservation through the recovery, storage, and reuse of industrial process waste heat are reviewed. Consideration is given to systems developed for primary aluminum, cement, the food processing industry, paper and pulp, and primary iron and steel. Projected waste-heat recovery and energy savings are listed for each category.

  14. Protective Coatings in the Power Boilers Used to Incinerate Waste – Fuel Characteristics of Waste as the Source of Energy

    Directory of Open Access Journals (Sweden)

    Słania J.

    2016-03-01

    Full Text Available A general characteristics of waste management was presented. Municipal waste was characterised and its fuel properties were provided. Numerous thermal processes of waste utilisation were described such as an incinerating process, free-oxygen technology - pyrolysis, technology with oxygen deficiency - gasification and the plasma technology.

  15. Drying of Dewatered Sludge from Large-scale WWTP by Boiler Flue Gas Residual Heat in Power Plant%大型污水厂利用电厂锅炉烟气余热干化脱水污泥

    Institute of Scientific and Technical Information of China (English)

    孙卫东; 姜立安; 汪泳; 黄志强; 严平; 肖斌; 李辉; 赖志强

    2012-01-01

    Shenzhen Nanshan WWTP is near the Shenzhen Nanshan Power Plant, so the sludge treatment has an advantage in the use of residual heat from the power plant. Through reconstructing the heating surface of boiler, the boiler flue gas residual heat can be transformed into the heating source for sludge drying, which can reduce the water content of dewatered sludge from 80% to 10% -30%. The dried sludge can be used as the raw materials for auxiliary fuel, organic fertilizer and building material industry, and the comprehensive utilization of the waste is achieved.%深圳S污水处理厂毗邻热电厂,污泥处理具备了利用电厂余热资源的优势.通过对电厂锅炉受热面进行改造,将烟气余热转换为污泥干化的热源使用,可将污水厂脱水污泥的含水率从80%降至10%~30%.干化污泥可用作辅助燃料、有机制肥及建材等行业原料,实现了废物的综合利用.

  16. Modelling transition states of a small once-through boiler

    Energy Technology Data Exchange (ETDEWEB)

    Talonpoika, T. [Lappeenranta Univ. of Technology (Finland). Dept. of Energy Technology

    1997-12-31

    This article presents a model for the unsteady dynamic behaviour of a once-through counter flow boiler that uses an organic working fluid. The boiler is a compact waste-heat boiler without a furnace and it has a preheater, a vaporiser and a superheater. The relative lengths of the boiler parts vary with the operating conditions since they are all parts of a single tube. The boiler model is presented using a selected example case that uses toluene as the process fluid and flue gas from natural gas combustion as the heat source. The dynamic behaviour of the boiler means transition from the steady initial state towards another steady state that corresponds to the changed process conditions. The solution method chosen is to find such a pressure of the process fluid that the mass of the process fluid in the boiler equals the mass calculated using the mass flows into and out of the boiler during a time step, using the finite difference method. A special method of fast calculation of the thermal properties is used, because most of the calculation time is spent in calculating the fluid properties. The boiler is divided into elements. The values of the thermodynamic properties and mass flows are calculated in the nodes that connect the elements. Dynamic behaviour is limited to the process fluid and tube wall, and the heat source is regarded as to be steady. The elements that connect the preheater to the vaporiser and the vaporiser to the superheater are treated in a special way that takes into account a flexible change from one part to the other. The initial state of the boiler is received from a steady process model that is not a part of the boiler model. The known boundary values that may vary during the dynamic calculation were the inlet temperature and mass flow rates of both the heat source fluid and the process fluid. The dynamic boiler model is analysed for linear and step charges of the entering fluid temperatures and flow rates. The heat source side tests show that

  17. Estimation of efficiency of the heat supply system based on a boiler house and a wind turbine in the northern environment

    Science.gov (United States)

    Bezhan, A. V.; Minin, V. A.

    2017-03-01

    This article describes a methodological approach to defining indoor air temperature in buildings heated by a power supply unit consisting of a boiler house and a wind-driven power plant (WDPP). We discuss a heating option for a residential building in the windy conditions of Murmansk city. We proved that, during the periods of strong wind, a WDPP can partially or fully satisfy the heat demand and sometimes even create a surplus of energy. During low wind weather, almost all loads are handled by the boiler house. We considered a possibility to accumulate the surplus energy obtained from a WDPP during strong wind by increasing the temperature in the whole building up to 25°C and further using the accumulated heat during the lowwind period when indoor air temperature may fall below 20°C. This allows saving organic fuel in the boiler house. We demonstrated how indoor air temperature in the building may change throughout the year when using the surplus energy from the WDPP due to thermal storage capacitance of the building. We also provided the results of study, showing favorable energy-related effects of using a WDPP along with the boiler house. It was determined that engaging a WDPP in fulfilling the diagram of heating loads promotes the decrease in the boiler house's contribution to heat supply by 30 to 50%, and using the surplus energy from the WDPP and thermal storage capacitance of the building allows reducing the contribution of the boiler house by 5-15% more in certain months.

  18. Heat of Hydration of Low Activity Cementitious Waste Forms

    Energy Technology Data Exchange (ETDEWEB)

    Nasol, D. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2015-07-23

    During the curing of secondary waste grout, the hydraulic materials in the dry mix react exothermally with the water in the secondary low-activity waste (LAW). The heat released, called the heat of hydration, can be measured using a TAM Air Isothermal Calorimeter. By holding temperature constant in the instrument, the heat of hydration during the curing process can be determined. This will provide information that can be used in the design of a waste solidification facility. At the Savannah River National Laboratory (SRNL), the heat of hydration and other physical properties are being collected on grout prepared using three simulants of liquid secondary waste generated at the Hanford Site. From this study it was found that both the simulant and dry mix each had an effect on the heat of hydration. It was also concluded that the higher the cement content in the dry materials mix, the greater the heat of hydration during the curing of grout.

  19. Design of Process System for Heat-conducting Oil Boiler House%浅析港区导热油锅炉房工艺系统设计

    Institute of Scientific and Technical Information of China (English)

    韩刚; 杨平; 张自强

    2013-01-01

    In general, a port require a large amount of low-pressure high-temperature heat source,meanwhile,lots of heat-supply points are spread around the region. However,new large-scale coal-fired boiler has to be restricted as per harbor's air pollutant release standard, and the heat-supply pipeline results in a large sum of energy transportation consumption. In comparison with coal-fired boiler, heat-conducting oil boiler meets the requirement of energy-saving and emission reduction well and agrees with harbor's heat-supply characteristic. Some projects are taken as examples to introduce the design idea on liquid-gas circulating process system of heat-conducting oil boiler house, discuss the selection of heat-conducting medium, supporting equipment and accessories as well as key technical issues on heating ventilation design of boiler house.%一般港口对低压高温热源的需求量大、供热用户点多且较分散,新建大型燃煤锅炉不仅要受港区大气污染物排放总量的限制,供热管网的输送能耗也很大,相比之下导热油锅炉更符合国家节能减排的要求和港区供热的特点。结合工程实例详细介绍导热油锅炉房液体与气体循环工艺系统的设计思路,论述导热介质、配套设备和附件的选用,以及锅炉房的暖通设计等关键技术问题。

  20. High Efficiency - Reduced Emissions Boiler Systems for Steam, Heat, and Processing

    Science.gov (United States)

    2012-07-01

    replacement of the existing butterfly valve assembly with a servomotor-driven valve assembly for both the fuel and air linkages. This process is...monitoring of flue gas concentrations of O2 and CO to improve the boiler fuel-to-steam efficiency by means of regulation of the burner inlet fuel valve ...to upgrading the combustion control systems consists of substituting the mechanical linkage between the air inlet damper and the fuel inlet valve

  1. 高炉煤气锅炉热效率计算方法%Calculation methods of heat efficiency for blast furnace gas boilers

    Institute of Scientific and Technical Information of China (English)

    叶亚兰; 司风琪; 徐治皋

    2015-01-01

    对于高炉煤气锅炉,由于其特有的燃料性质以及由此带来的锅炉尾部受热面的不同设置方式,使得其锅炉效热率的计算和修正有别于传统方法。在 GB 10184—1988《电站锅炉性能试验规程》的基础上,结合高炉煤气的特性和锅炉尾部受热面的设置特点,分析得到了适用于高炉煤气锅炉的热效率计算和修正方法,并以某钢铁厂220 t/h 全烧高炉煤气锅炉为研究对象进行实例分析,其结果可为该类锅炉的效率测试和计算提供参考。%The method for calculating and correcting thermal efficiency of blast furnace gas (BFG)boilers is differ-ent from the conventional way,for the special properties of BFG and the resulting boiler heating surface with differ-ent settings.On the basis of GB1 01 84—1 988 Performance test code ofutility boiler,the calculation and correction model for thermal efficiency of BFG boilers was put forward,according to the properties of BFG and the settings characteristics of the boiler tail heating surface.Taking a 220 t/h boiler burning pure BFG in an iron and steel com-pany as the research object,the proposed model was applied for case study.The results can provide references for thermal efficiency test and calculation for BFG boilers.

  2. Up-date on cyclone combustion and cyclone boilers

    Energy Technology Data Exchange (ETDEWEB)

    Carmo, Felipe Alfaia do; Nogueira, Manoel Fernandes Martins; Rocha, Rodrigo Carnera Castro da; Gazel, Hussein Felix; Martins, Diego Henrique dos Reis [Universidade Federal do Para (UFPA), Belem, PA (Brazil). Campus Universitario Jose da Silveira Netto], E-mails: mfmn@ufpa.br, mfmn@ufpa.br

    2010-07-01

    The boiler concept has been around for more than 70 years, and there are many types available. Boilers provide steam or hot water for industrial and commercial use. The Federal University of Para (UFPA) through the research group EBMA (Energy,Biomass and Environment) has been developing cyclonic furnace with a water wall, a boiler, aiming to use regional timbers (sawdust) and agro-industries residues as fuel to produce steam to be used in industrial processes as well as in power generation,. The use of cyclonic combustion for burning waste instead of burning in a fixed bed is mainly due to two factors efficiency improvement causing a more compact boiler and less risk of explosion, since their process does not generate an accumulation of volatile. Present state-of-art for commercial cyclone boilers has as set up a cyclone combustor with two combustion chambers, in fluid communication, where there ducts for supplying air and fuel directly into the first chamber and for forming a cyclonic flow pattern and a heat exchanger surrounding the second chamber for keeping low combustion temperature in both chambers. This paper shows the results of a literature review about design, construction and operation of cyclonic boilers using solid, liquid or gaseous fuel. This information has been used for the design of a cyclone boiler to be constructed at UFPA for research purposes and its basic concept is presented at the end of this article. (author)

  3. Open absorption heat pump for waste heat utilization in the forest industry. A study of technical and economic potential; Oeppen absorptionsvaermepump foer uppgradering av spillvaerme fraan skogsindustrin. Studie av teknisk och ekonomisk potential

    Energy Technology Data Exchange (ETDEWEB)

    Westermark, Mats; Vidlund, Anna

    2006-02-15

    Waste heat from the forest industry is mainly humid air or humid flue gases with somewhat too low dew point for direct use as district heating or for other qualified purposes. Upgrading of the temperature by heat pumps is thus often necessary for the full use of the waste heat. This study evaluates an open absorption heat, based on hygroscopic condensation. The hygroscopic condenser has the potential to replace mechanical heat pumps or conventional absorption heat pumps (based on lithium bromide) for the upgrading of heat from humid gases. The goal for the project is to evaluate technology and potential for an open absorption heat pump for heat recovery from humid gases in the forest industry. In an open heat pump the humid gas is brought in direct contact with the hygroscopic liquid (whereas a conventional heat pump uses an intermediate circuit with evaporation of water in the evaporator). The direct contact makes it possible to recover the heat at a higher temperature than the dew point of the humid gas without the use of evaporator. The target group for the study is the forest industry and its suppliers of technology and knowledge. The study has been carried out in cooperation with representatives from the forest industry and from suppliers of equipment. The study shows that the forest industry has good potential to upgrade waste heat from humid air to district heating. The waste heat can be extracted from various humid gases such as exit air from paper machines, wood driers, green liquid quenchers and flue gases from soda boilers, mesa kilns, bark-fired boilers and gas engines. Hygroscopic condensation is considered to give economic and environmental advantages compared to conventional absorption heat pumps due to much less consumption of driving heat. An interesting special case is the regeneration of the hygroscopic medium by direct contact with hot flue gases and for this application a patent application has been filed. Upgrading of waste heat to process

  4. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    Energy Technology Data Exchange (ETDEWEB)

    Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; Douglas Donovan; John Gaudlip; Matthew Lapinsky; William Serencsits; Neil Raskin; Dale Lamke

    2001-10-12

    The Pennsylvania State University, under contract to the U.S. Department of Energy (DOE), National Energy Technology Laboratory (NETL) is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed (CFB) boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. Penn State currently operates an aging stoker-fired steam plant at its University Park campus and has spent considerable resources over the last ten to fifteen years investigating boiler replacements and performing life extension studies. This effort, in combination with a variety of agricultural and other wastes generated at the agricultural-based university and the surrounding rural community, has led Penn State to assemble a team of fluidized bed and cofiring experts to assess the feasibility of installing a CFB boiler for cofiring biomass and other wastes along with coal-based fuels.

  5. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    Energy Technology Data Exchange (ETDEWEB)

    Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; Douglas Donovan; John Gaudlip; Matthew Lapinsky; William Serencsits; Neil Raskin; Tom Steitz

    2002-07-12

    The Pennsylvania State University, under contract to the U.S. Department of Energy (DOE), National Energy Technology Laboratory (NETL) is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed (CFB) boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. Penn State currently operates an aging stoker-fired steam plant at its University Park campus and has spent considerable resources over the last ten to fifteen years investigating boiler replacements and performing life extension studies. This effort, in combination with a variety of agricultural and other wastes generated at the agricultural-based university and the surrounding rural community, has led Penn State to assemble a team of fluidized bed and cofiring experts to assess the feasibility of installing a CFB boiler for cofiring biomass and other wastes along with coal-based fuels. The objective of the project is being accomplished using a team that includes personnel from Penn State's Energy Institute, Office of Physical Plant, and College of Agricultural Sciences; Foster Wheeler Energy Services, Inc.; Parsons Energy and Chemicals Group, Inc.; and Cofiring Alternatives.

  6. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    Energy Technology Data Exchange (ETDEWEB)

    Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; Douglas Donovan; John Gaudlip; Matthew Lapinsky; William Serencsits; Neil Raskin; Dale Lamke; Joseph J. Battista

    2001-03-31

    The Pennsylvania State University, under contract to the U.S. Department of Energy (DOE), National Energy Technology Laboratory (NETL) is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed (CFB) boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. Penn State currently operates an aging stoker-fired steam plant at its University Park campus and has spent considerable resources over the last ten to fifteen years investigating boiler replacements and performing life extension studies. This effort, in combination with a variety of agricultural and other wastes generated at the agricultural-based university and the surrounding rural community, has led Penn State to assemble a team of fluidized bed and cofiring experts to assess the feasibility of installing a CFB boiler for cofiring biomass and other wastes along with coal-based fuels. The objective of the project is being accomplished using a team that includes personnel from Penn State's Energy Institute and the Office of Physical Plant, Foster Wheeler Energy Services, Inc., and Cofiring Alternatives.

  7. Absorption type water chiller fired directly by waste heat

    Science.gov (United States)

    Sauer, K. L.; Kalwar, K.

    1982-08-01

    The direct use of waste heat as heating element in a water chiller of the absorption type was studied. The chilled water is used as cooling element in the industrial process, producing the waste heat or for conditioning the workplace or further located places. The heat source is gaseous or liquid. The cooling capacity is in the range from 10 to 120 kW. After reviewing the different absorption systems, LiBr/H20 proved to be the most suitable. The process retained for experimenting was the manufacturing of synthetic materials polymer industry and was tested in two different factories. It is proved that the use of absorption type water chillers is practicable with an efficiency of 10% to 25% of the waste heat energy, but that the existing chillers need extensive conversion for obtaining economical operation when using a low temperature heating source.

  8. Measurement and Evaluation of Heating Performance of Heat Pump Systems Using Wasted Heat from Electric Devices for an Electric Bus

    OpenAIRE

    Moo-Yeon Lee; Jong-Phil Won; Chung-Won Cho; Ho-Seong Lee

    2012-01-01

    The objective of this study is to investigate heating performance characteristics of a coolant source heat pump using the wasted heat from electric devices for an electric bus. The heat pump, using R-134a, is designed for heating a passengers’ compartment by using discharged energy from the coolant of electric devices, such as motors and inverters of the electric bus. The heating performance of the heat pump was tested by varying the operating parameters, such as outdoor temperature and volum...

  9. Thermodynamic Analysis of a Waste Heat Driven Vuilleumier Cycle Heat Pump

    OpenAIRE

    Yingbai Xie; Xuejie Sun

    2015-01-01

    A Vuilleumier (VM) cycle heat pump is a closed gas cycle driven by heat energy. It has the highest performance among all known heat driven technologies. In this paper, two thermodynamic analyses, including energy and exergy analysis, are carried out to evaluate the application of a VM cycle heat pump for waste heat utilization. For a prototype VM cycle heat pump, equations for theoretical and actual cycles are established. Under the given conditions, the exergy efficiency for the theoretical ...

  10. High-temperature waste-heat-stream selection and characterization

    Energy Technology Data Exchange (ETDEWEB)

    Wikoff, P.M.; Wiggins, D.J.; Tallman, R.L.; Forkel, C.E.

    1983-08-01

    Four types of industrial high-temperature, corrosive waste heat streams are selected that could yield significant energy savings if improved heat recovery systems were available. These waste heat streams are the flue gases from steel soaking pits, steel reheat furnaces, aluminum remelt furnaces, and glass melting furnaces. Available information on the temperature, pressure, flow, and composition of these flue gases is given. Also reviewed are analyses of corrosion products and fouling deposits resulting from the interaction of these flue gases with materials in flues and heat recovery systems.

  11. Identification of existing waste heat recovery and process improvement technologies

    Energy Technology Data Exchange (ETDEWEB)

    Watts, R.L.; Dodge, R.E.; Smith, S.A.; Ames, K.R.

    1984-03-01

    General information is provided on waste heat recovery opportunities. The currently available equipment for high- and low-temperature applications are described. Other equipment related to wasteheat recovery equipment such as components, instruments and controls, and cleaning equipment is discussed briefly. A description of the microcomputer data base is included. Suppliers of waste heat equipment are mentioned throughout the report, with specific contacts, addresses, and telephone numbers provided in an Appendix.

  12. Reduced Bed Temperature in FB-Boilers Burning Waste - part II; Saenkt baeddtemperatur i FB-pannor foer avfallsfoerbraenning - etapp 2

    Energy Technology Data Exchange (ETDEWEB)

    Niklasson, Fredrik; Pettersson, Anita; Claesson, Frida; Johansson, Andreas; Gunnarsson, Anders; Gyllenhammar, Marianne; Victoren, Anders; Gustafsson, Goeran

    2010-07-01

    This project focuses on evaluating whether lowered bed temperature in FB-boilers for waste combustion gives operational benefits, such as reduced fouling in the convection pass. If so, this mode of operation could reduce the number of unplanned boiler outages, reduce the need for soot blowing, and extend the lifetime of the superheaters at unaltered steam temperature. The project is based on full-scale experiments performed at Ryaverket in Boraas. The plant has two waste-fired 20 MW{sub t} FB-boilers. The study is based on a comparison between operational data and measurement results from two different operating conditions of the boilers. In addition to the data that normally are logged by the control system, samples of fuel, ashes, particles, and deposits were taken and subsequently analyzed. The structure of the bed ash was altered by lowering the bed temperature. Under normal boiler operation, the bed ash contains many small agglomerates that disappeared when the bed temperature was lowered. Due to this, the sand consumption of the plant could be reduced by roughly 25 %. At lowered bed temperature, the concentration of chlorine increased in the bed ash and in the recycled sand while it decreased in the ashes from the cyclone and fabric filter. The concentration of HCl in the flue gas increased as the bed temperature was lowered. This is considered a consequence of less chlorine forming alkali chlorides. Moreover, the particle measurements showed that the amount of submicron particles decreased during lowered bed temperature, which also is an indication of less alkali chlorides in the flue gas. The deposit probes showed an approximate 20 % reduction of the fouling rate when the bed temperature was lowered from 876 to 714 deg C. The chlorine content also decreased in the deposits. For the deposit probes at 500 deg C, (corresponds to a steam temperature of 465 deg C) significant amounts of KCl were found in the deposits, even when the bed temperature was lowered

  13. Reduced Bed Temperature in FB-Boilers Burning Waste - part II; Saenkt baeddtemperatur i FB-pannor foer avfallsfoerbraenning - etapp 2

    Energy Technology Data Exchange (ETDEWEB)

    Niklasson, Fredrik; Pettersson, Anita; Claesson, Frida; Johansson, Andreas; Gunnarsson, Anders; Gyllenhammar, Marianne; Victoren, Anders; Gustafsson, Goeran

    2010-07-01

    This project focuses on evaluating whether lowered bed temperature in FB-boilers for waste combustion gives operational benefits, such as reduced fouling in the convection pass. If so, this mode of operation could reduce the number of unplanned boiler outages, reduce the need for soot blowing, and extend the lifetime of the superheaters at unaltered steam temperature. The project is based on full-scale experiments performed at Ryaverket in Boraas. The plant has two waste-fired 20 MW{sub t} FB-boilers. The study is based on a comparison between operational data and measurement results from two different operating conditions of the boilers. In addition to the data that normally are logged by the control system, samples of fuel, ashes, particles, and deposits were taken and subsequently analyzed. The structure of the bed ash was altered by lowering the bed temperature. Under normal boiler operation, the bed ash contains many small agglomerates that disappeared when the bed temperature was lowered. Due to this, the sand consumption of the plant could be reduced by roughly 25 %. At lowered bed temperature, the concentration of chlorine increased in the bed ash and in the recycled sand while it decreased in the ashes from the cyclone and fabric filter. The concentration of HCl in the flue gas increased as the bed temperature was lowered. This is considered a consequence of less chlorine forming alkali chlorides. Moreover, the particle measurements showed that the amount of submicron particles decreased during lowered bed temperature, which also is an indication of less alkali chlorides in the flue gas. The deposit probes showed an approximate 20 % reduction of the fouling rate when the bed temperature was lowered from 876 to 714 deg C. The chlorine content also decreased in the deposits. For the deposit probes at 500 deg C, (corresponds to a steam temperature of 465 deg C) significant amounts of KCl were found in the deposits, even when the bed temperature was lowered

  14. Application of High Temperature Corrosion-Resistant Materials and Coatings Under Severe Corrosive Environment in Waste-to-Energy Boilers

    Science.gov (United States)

    Kawahara, Yuuzou

    2007-06-01

    Corrosion-resistant materials (CRMs) and coatings are key technologies to increase power generation efficiency and reduce maintenance in waste-to-energy (WTE) plants. Corrosion environment became severe as steam temperatures have increased. The steam condition of more than 400 °C/3.9 MPa became possible in WTE boilers by using highly durable corrosion-resistant coatings, such as thermal spray of Al/80Ni20Cr alloy, HVOF-sprayed NiCrSiB alloy, Alloy 625 weld overlay for waterwall tubes and also superheater tubes. Also, the use of 310S type stainless steels and high Cr-high Mo-Ni base and high Si-Cr-Ni-Fe alloys have progressed because of a better understanding of corrosion mechanisms. Furthermore, high durability coatings using cermet and ceramic materials were applied to high temperature superheaters. This paper describes the major developments and the application of CRMs and coating technologies in the last 30 years in WTE plants, the corrosion mechanisms of alloys, the deterioration mechanisms of spray coating layers, and future subjects for the development of corrosion-resistant materials and coatings.

  15. Toxic emissions during co-combustion of biomass-waste wood-lignite blends in an industrial boiler.

    Science.gov (United States)

    Samaras, P; Skodras, G; Sakellaropoulos, G P; Blumenstock, M; Schramm, K W; Kettrup, A

    2001-01-01

    The objectives of this work were to study the PCDD/F emissions during the co-combustion of waste wood/coal co-combustion in an industrial boiler and to determine the relation of the toxic emissions to the fuel properties. Co-combustion experiments were performed in a 13.8 MWthermal industrial moving grate combustor. The fuels which were examined in this study included Greek lignite, natural uncontaminated wood, power poles and medium density fibers (MDFs) which were by-products of the plant production process. Fuel blends were prepared by mixing single components in various concentrations. PCDD/F emissions were collected during experimental runs and were analyzed according to standard methods. Low PCDD/F emissions were obtained during the co-combustion tests, lower than the limit value of 0.1 ng TEQ/Nm3. The lowest values were observed during the combustion of fuel blends containing MDF, possibly due to the inhibitory action of some of the N-containing MDF ingredients, such as urea. No direct correlation was found between the PCDD/F and the copper emissions, while examination of the PCDD/F homologue patterns revealed the predominance of the lower chlorinated isomers over the higher ones.

  16. Investigations of waste heat recovery from bulk milk cooler

    Directory of Open Access Journals (Sweden)

    S.N. Sapali

    2014-11-01

    Full Text Available Bulk milk coolers are used to chill the milk from its harvest temperature of 35–4 °C to arrest the bacterial growth and maintain the quality of harvested milk. Milk chilling practices are energy intensive with low coefficient of performance (COP of about 3.0. Increased energy cost concern encouraged an investigation of heat recovery from bulk milk cooler as one conservation alternative for reducing water heating cost in dairy industry. Heat dissipated to atmosphere through condenser is recovered to improve the energy efficiency of plant. The waste heat is utilized to heat the water which is used to clean the milk processing equipments thus saving thermal or electrical energy used to heat the water separately. Shell and coil type heat exchanger is designed and used to recover the waste heat during condensation process. Heat rejected in condensation process consists of superheat and latent heat of the refrigerant. In this work, attempt has been made to recover complete superheat along with part of latent heat which is a present research issue. The results show that complete superheat and 35% of latent heat is recovered. Heat recovery rate is measured for various mass flow rates. Water is flowing on shell side and refrigerant through tubes. The effectiveness of the heat exchanger is determined and the results achieved are presented in this paper. Significant improvements have been achieved and COP of the system is increased from 3 to 4.8.

  17. Boiler for generating high quality vapor

    Science.gov (United States)

    Gray, V. H.; Marto, P. J.; Joslyn, A. W.

    1972-01-01

    Boiler supplies vapor for use in turbines by imparting a high angular velocity to the liquid annulus in heated rotating drum. Drum boiler provides a sharp interface between boiling liquid and vapor, thereby, inhibiting the formation of unwanted liquid droplets.

  18. Utilizing Radioisotope Power System Waste Heat for Spacecraft Thermal Management

    Science.gov (United States)

    Pantano, David R.; Dottore, Frank; Tobery, E. Wayne; Geng, Steven M.; Schreiber, Jeffrey G.; Palko, Joseph L.

    2005-01-01

    An advantage of using a Radioisotope Power System (RPS) for deep space or planetary surface missions is the readily available waste heat, which can be used for a number of beneficial purposes including: maintaining electronic components within a controlled temperature range, warming propulsion tanks and mobility actuators, and maintaining liquid propellants above their freezing temperature. Previous missions using Radioisotope Thermoelectric Generators (RTGs) dissipated large quantities of waste heat due to the low efficiency of the thermoelectric conversion technology. The next generation RPSs, such as the 110-Watt Stirling Radioisotope Generator (SRG110) will have higher conversion efficiencies, thereby rejecting less waste heat at a lower temperature and may require alternate approaches to transferring waste heat to the spacecraft. RTGs, with efficiencies of 6 to 7 percent, reject their waste heat at the relatively high heat rejection temperature of 200 C. This is an advantage when rejecting heat to space; however, transferring heat to the internal spacecraft components requires a large and heavy radiator heat exchanger. At the same time, sensitive spacecraft instruments must be shielded from the thermal radiation of the RTG. The SRG110, with an efficiency around 22 percent and 50 C nominal housing surface temperature, can readily transfer the available waste heat directly via heat pipes, thermal straps, or fluid loops. The lower temperatures associated with the SRG110 avoid the chances of overheating other scientific components, eliminating the need for thermal shields. This provides the spacecraft designers more flexibility when locating the generator for a specific mission. A common misconception with high-efficiency systems is that there is not enough waste heat for spacecraft thermal management. This paper will dispel this misconception and investigate the use of a high-efficiency SRG110 for spacecraft thermal management and outline potential methods of

  19. Development of METHANE de-NOX Reburn Process for Wood Waste and Biomass Fired Stoker Boilers - Final Report - METHANE de-NOX Reburn Technology Manual

    Energy Technology Data Exchange (ETDEWEB)

    J. Rabovitser; B. Bryan; S. Wohadlo; S. Nester; J. Vaught; M. Tartan (Gas Technology Institute); R. Glickert (ESA Environmental Solutions)

    2007-12-31

    The overall objective of this project was to demonstrate the effectiveness of the METHANE de-NOX® (MdN) Reburn process in the Forest Products Industry (FPI) to provide more efficient use of wood and sludge waste (biosolids) combustion for both energy generation and emissions reduction (specifically from nitrogen oxides (NOx)) and to promote the transfer of the technology to the wide range of wood waste-fired stoker boilers populating the FPI. This document, MdN Reburn Commercial Technology Manual, was prepared to be a resource to promote technology transfer and commercialization activities of MdN in the industry and to assist potential users understand its application and installation requirements. The Manual includes a compilation of MdN commercial design data from four different stoker boiler designs that were baseline tested as part of the development effort. Design information in the Manual include boiler CFD model studies, process design protocols, engineering data sheets and commercial installation drawings. Each design package is unique and implemented in a manner to meet specific mill requirements.

  20. Pyrolysis Recovery of Waste Shipping Oil Using Microwave Heating

    Directory of Open Access Journals (Sweden)

    Wan Adibah Wan Mahari

    2016-09-01

    Full Text Available This study investigated the use of microwave pyrolysis as a recovery method for waste shipping oil. The influence of different process temperatures on the yield and composition of the pyrolysis products was investigated. The use of microwave heating provided a fast heating rate (40 °C/min to heat the waste oil at 600 °C. The waste oil was pyrolyzed and decomposed to form products dominated by pyrolysis oil (up to 66 wt. % and smaller amounts of pyrolysis gases (24 wt. % and char residue (10 wt. %. The pyrolysis oil contained light C9–C30 hydrocarbons and was detected to have a calorific value of 47–48 MJ/kg which is close to those traditional liquid fuels derived from fossil fuel. The results show that microwave pyrolysis of waste shipping oil generated an oil product that could be used as a potential fuel.

  1. Use of reactor effluent water as steam plant boiler feed

    Energy Technology Data Exchange (ETDEWEB)

    Clukey, H.V.

    1953-12-08

    The radiological aspects of a proposal to recover some of the heat now wasted in cooling water from the Hanford reactors by using the hot water as boiler feed for the steam plants in the 100 Areas are evaluated. The radioactive material in the hot effluent water will contaminate the boiler feed water system, cause additional radiation exposure of personnel, and increase the cost of maintenance and radiation protection, but very little radioactive material will be carried over into the steam system. At present steam loads, this proposal is economically attractive; other proposals being considered may nullify any savings from this one. 21 refs., 1 fig., 10 tabs.

  2. A Feasibility Study of Burning Waste Paper in Coal-Fired Boilers on Air Force Installations

    Science.gov (United States)

    1993-09-01

    briquetting . My final and most important thanks goes to my friends and family for without their help I would have never made it through this long, tough effort...Precipitator Emission Control . . .. 36 11. Fabric Filter Baghouse Emission Control ........ .. 37 12. Waste Paper Briquetting System...fuel into an acceptable form is designated briquetting . 60 The briquetting system designed by Ferro-Tech is shown in Figure 12. This system contains a

  3. NASA 50 amp hour nickel cadmium battery waste heat determination

    Science.gov (United States)

    Mueller, V. C.

    1980-01-01

    A process for determining the waste heat generated in a 50-ampere-hour, nickel cadmium battery as a function of the discharge rate is described and results are discussed. The technique involved is essentially calibration of the battery as a heat transfer rate calorimeter. The tests are run at three different levels of battery activity, one at 40-watts of waste heat generated, one at 60, and one at 100. Battery inefficiency ranges from 14 to 18 percent at discharge rates of 284 to 588 watts, respectively and top-of-cell temperatures of 20 C.

  4. 新型节能型两段加热热泵开水器的研制%Research and manufacture of a new type energy-saving heat pump drinking water boiler with two-stages heating

    Institute of Scientific and Technical Information of China (English)

    金云学; 江勇; 成志方

    2011-01-01

    分析了电加热开水器的现状和空气源热泵优点,以及热泵制取高温热水存在的问题.提出将空气源热泵和电加热开水器相结合的设想,并与先进的步进补水技术相结合,设计了一种新型节能型开水器,并阐述了其设计简图、工作原理、加热模式、补水方式、除霜控制,分析了其低温段及整体能效,体现了其节能效果.%The status of electric heating drinking water boiler and the advantages of air source heat pump are analyzed, and the problems of making high temperature hot water with heat pump are discussed. Based on the idea of combining air source heat pump and electric heating drinking water boiler, a new type energy-saving drinking water boiler is presented with the advanced technology of step water-supply. The details of design sketch, working principle, heating mode, water supply method and defrost control are described. Furthermore, low-temperature part and the overall energy efficiency of the drinking water boiler are analyzed. Also, its energy-saving effect is reflected.

  5. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    Energy Technology Data Exchange (ETDEWEB)

    Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; Douglas Donovan; John Gaudlip; Matthew Lapinsky; William Serencsits; Neil Raskin; Tom Steitz

    2002-10-14

    The Pennsylvania State University, under contract to the U.S. Department of Energy, National Energy Technology Laboratory is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. The objective of the project is being accomplished using a team that includes personnel from Penn State's Energy Institute, Office of Physical Plant, and College of Agricultural Sciences; Foster Wheeler Energy Services, Inc.; Parsons Energy and Chemicals Group, Inc.; and Cofiring Alternatives. During this reporting period, the final technical design and cost estimate were submitted to Penn State by Foster Wheeler. In addition, Penn State initiated the internal site selection process to finalize the site for the boiler plant.

  6. Using waste oil to heat a greenhouse

    Science.gov (United States)

    Marla Schwartz

    2009-01-01

    During the winter of 1990, Northwoods Nursery (Elk River, ID) purchased a wood-burning system to heat the current greenhouses. This system burned slabs of wood to heat water that was then pumped into the greenhouses. The winter of 1990 was extremely harsh, requiring non-stop operation of the heating system. In order to keep seedlings in the greenhouse from freezing,...

  7. Browns Ferry waste heat greenhouse environmental control system design

    Energy Technology Data Exchange (ETDEWEB)

    Olszewski, M.; Stovall, T.K.; Hicks, N.G.; Pile, R.S.; Burns, E.R.; Waddell, E.L. Jr.

    1980-03-01

    Oak Ridge National Laboratory, Tennessee Valley Authority and the Environmental Research Laboratory at the University of Arizona cooperated on the design of an experimental greenhouse located at TVA's Browns Ferry Nuclear Generating Station. Two greenhouse zones are heated by waste heat from the plant's condenser effluent. For comparison, a third greenhouse zone is heated conventionally (fossil-fueled burners) as a control. Design specifics for each of the three zones and a qualitative operating evaluation are presented.

  8. RESEARCH OF EFFICIENCY OF WALL-MOUNTED BOILERS WITH SEALED CHAMBERS USED AS FLAT HEATING SYSTEMS

    Directory of Open Access Journals (Sweden)

    Khavanov Pavel Aleksandrovich

    2012-12-01

    the heating system analysis and to define the area of application of various systems of heat supply. The principal decision based on the basis of the above analysis is the decision to install an independent or a centralized system of heat supply.

  9. System Analysis on Absorption Chiller Utilizing Intermediate Wasted Heat

    Science.gov (United States)

    Yamada, Miki; Suzuki, Hiroshi; Usui, Hiromoto

    A system analysis has been performed for the multi-effect absorption chiller (MEAC) applied as a bottoming system of 30kW class hybrid system including micro gas turbine (MGT) and solid oxide fuel cell (SOFC) hybrid system. In this paper, an intermediate wasted heat utilization (IWHU) system is suggested for lifting up the energy efficiency of the whole system and coefficient of performance (COP) of MEAC. From the results, the suggested IWHU system was found to show the very high energy efficiency compared with a terminal wasted heat utilization (TWHU) system that uses only the heat exhausted from the terminal of MGT/SOFC system. When TWHU system is applied for MEAC, the utilized heat from the MGT/SOFC system is found to remain low because the temperature difference between the high temperature generator and the wasted heat becomes small. Then, the energy efficiency does not become high in spite of high COP of MEAC. On the other hand, the IWHU system could increase the utilized heat for MEAC as performs effectively. The exergy efficiency of IWHU system is also revealed to be higher than that of a direct gas burning system of MEAC, because the wasted heat is effectively utilized in the IWHU system.

  10. Trace element partitioning in ashes from boilers firing pure wood or mixtures of solid waste with respect to fuel composition, chlorine content and temperature.

    Science.gov (United States)

    Saqib, Naeem; Bäckström, Mattias

    2014-12-01

    Trace element partitioning in solid waste (household waste, industrial waste, waste wood chips and waste mixtures) incineration residues was investigated. Samples of fly ash and bottom ash were collected from six incineration facilities across Sweden including two grate fired and four fluidized bed incinerators, to have a variation in the input fuel composition (from pure biofuel to mixture of waste) and different temperature boiler conditions. As trace element concentrations in the input waste at the same facilities have already been analyzed, the present study focuses on the concentration of trace elements in the waste fuel, their distribution in the incineration residues with respect to chlorine content of waste and combustion temperature. Results indicate that Zn, Cu and Pb are dominating trace elements in the waste fuel. Highly volatile elements mercury and cadmium are mainly found in fly ash in all cases; 2/3 of lead also end up in fly ash while Zn, As and Sb show a large variation in distribution with most of them residing in the fly ash. Lithophilic elements such as copper and chromium are mainly found in bottom ash from grate fired facilities while partition mostly into fly ash from fluidized bed incinerators, especially for plants fuelled by waste wood or ordinary wood chips. There is no specific correlation between input concentration of an element in the waste fuel and fraction partitioned to fly ash. Temperature and chlorine content have significant effects on partitioning characteristics by increasing the formation and vaporization of highly volatile metal chlorides. Zinc and cadmium concentrations in fly ash increase with the incineration temperature. Copyright © 2014 Elsevier Ltd. All rights reserved.

  11. Decreased PCDD/F formation when co-firing a waste fuel and biomass in a CFB boiler by addition of sulphates or municipal sewage sludge

    Energy Technology Data Exchange (ETDEWEB)

    Åmand, Lars-Erik [Chalmers University of Technology, Department of Energy and Environment, Gothenburg (Sweden); Kassman, Håkan, E-mail: hakan.kassman@vattenfall.com [Vattenfall Research and Development AB, Nyköping (Sweden)

    2013-08-15

    Highlights: • Two strategies to reduce PCDD/F formation when co-firing solid recovered fuel (SRF) and biomass. • They were co-combustion with municipal sewage sludge (MSS) and addition of ammonium sulphate. • PCDD/Fs were significantly reduced for a biomass rich in chlorine when adding ammonium sulphate. • MSS had a suppressing effect on PCDD/F formation during co-combustion with SRF. • A link is presented between gaseous alkali chlorides, chlorine in deposits and PCDD/F formation. - Abstract: Polychlorinated dibenzo-p-dioxins (PCDDs) and polychlorinated dibenzofurans (PCDFs) are formed during waste incineration and in waste-to-energy boilers. Incomplete combustion, too short residence times at low combustion temperatures (<700 °C), incineration of electronic waste and plastic waste containing chlorine are all factors influencing the formation of PCDD/Fs in boilers. The impact of chlorine and catalysing metals (such as copper and iron) in the fuel on PCDD/F formation was studied in a 12 MW{sub th} circulating fluidised bed (CFB) boiler. The PCDD/F concentrations in the raw gas after the convection pass of the boiler and in the fly ashes were compared. The fuel types were a so-called clean biomass with low content of chlorine, biomass with enhanced content of chlorine from supply of PVC, and solid recovered fuel (SRF) which is a waste fuel containing higher concentrations of both chlorine, and catalysing metals. The PCDD/F formation increased for the biomass with enhanced chlorine content and it was significantly reduced in the raw gas as well as in the fly ashes by injection of ammonium sulphate. A link, the alkali chloride track, is demonstrated between the level of alkali chlorides in the gas phase, the chlorine content in the deposits in the convection pass and finally the PCDD/F formation. The formation of PCDD/Fs was also significantly reduced during co-combustion of SRF with municipal sewage sludge (MSS) compared to when SRF was fired without MSS

  12. Alternatives Generation and Analysis for Heat Removal from High Level Waste Tanks

    Energy Technology Data Exchange (ETDEWEB)

    WILLIS, W.L.

    2000-06-15

    This document addresses the preferred combination of design and operational configurations to provide heat removal from high-level waste tanks during Phase 1 waste feed delivery to prevent the waste temperature from exceeding tank safety requirement limits. An interim decision for the preferred method to remove the heat from the high-level waste tanks during waste feed delivery operations is presented herein.

  13. Experiences from measurements on combined solar heating and biomass-fired boilers; Erfaringer fra maalinger paa kombinerede solvarme- og biobraendselsanlaeg

    Energy Technology Data Exchange (ETDEWEB)

    Overgaard, L.L.; Ellehauge, K.; Saebye, A.

    2000-05-01

    The 12 inspected Danish systems represent both well-designed and well-functioning small Solar and Biomass systems as well as poor system designs. Some of the faults experienced were oversized and undersized components and insufficient insulation. Also, there were several examples of stop-gab solutions resulting in very complicated systems with a lot of piping connections, great heat losses and a great risk of making operation mistakes. Monitoring of three of the systems over a period of almost a year have shown great differences with regard to operation conditions, heat losses from installations, solar contributions, solar gains as well as number of days the biomass boilers can be turned of each year. In general the solar gains of the three systems were not very large. Generally, there is a need for better overall solutions with components adjusted to the actual demands and boundary conditions. As a part of the project such a new system with one storage tank only has been developed - inspired by already gained experience. The work carried out in this project is the first step on the way to better Solar and Biomass system designs in Denmark, but there is still a lot of work to be done. (EHS)

  14. Hydronic Heating Retrofits for Low-Rise Multifamily Buildings - Phase 1: Boiler Control Replacement and Monitoring

    Energy Technology Data Exchange (ETDEWEB)

    Dentz, J.; Henderson, H.

    2012-04-01

    The ARIES Collaborative, a Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. (HRI) of Cambridge, MA to implement and study improvements to the heating system in one of the non-profit's housing developments. The heating control systems in the 42-unit Columbia CAST housing development were upgraded in an effort projected to reduce heating costs by 15 to 25 percent.

  15. A Review on Electroactive Polymers for Waste Heat Recovery

    Directory of Open Access Journals (Sweden)

    Ewa Kolasińska

    2016-06-01

    Full Text Available This paper reviews materials for thermoelectric waste heat recovery, and discusses selected industrial and distributed waste heat sources as well as recovery methods that are currently applied. Thermoelectric properties, especially electrical conductivity, thermopower, thermal conductivity and the thermoelectric figures of merit, are considered when evaluating thermoelectric materials for waste heat recovery. Alloys and oxides are briefly discussed as materials suitable for medium- and high-grade sources. Electroactive polymers are presented as a new group of materials for low-grade sources. Polyaniline is a particularly fitting polymer for these purposes. We also discuss types of modifiers and modification methods, and their influence on the thermoelectric performance of this class of polymers.

  16. Furnace and Heat Recovery Area Design and Analysis for Conceptual Design of Supercritical O2-Based PC Boiler

    Energy Technology Data Exchange (ETDEWEB)

    Andrew Seltzer

    2006-05-01

    The objective of the furnace and heat recovery area design and analysis task of the Conceptual Design of Supercritical Oxygen-Based PC Boiler study is to optimize the location and design of the furnace, burners, over-fire gas ports, and internal radiant surfaces. The furnace and heat recovery area were designed and analyzed using the FW-FIRE, Siemens, and HEATEX computer programs. The furnace is designed with opposed wall-firing burners and over-fire air ports. Water is circulated in the furnace by forced circulation to the waterwalls at the periphery and divisional wall panels within the furnace. Compared to the air-fired furnace, the oxygen-fired furnace requires only 65% of the surface area and 45% of the volume. Two oxygen-fired designs were simulated: (1) with cryogenic air separation unit (ASU) and (2) with oxygen ion transport membrane (OITM). The maximum wall heat flux in the oxygen-fired furnace is more than double that of the air-fired furnace due to the higher flame temperature and higher H{sub 2}O and CO{sub 2} concentrations. The coal burnout for the oxygen-fired case is 100% due to a 500 F higher furnace temperature and higher concentration of O{sub 2}. Because of the higher furnace wall temperature of the oxygen-fired case compared to the air-fired case, furnace water wall material was upgraded from T2 to T92. Compared to the air-fired heat recovery area (HRA), the oxygen-fired HRA total heat transfer surface is 35% less for the cryogenic design and 13% less for the OITM design due to more heat being absorbed in the oxygen-fired furnace and the greater molecular weight of the oxygen-fired flue gas. The HRA tube materials and wall thickness are nearly the same for the air-fired and oxygen-fired design since the flue gas and water/steam temperature profiles encountered by the heat transfer banks are similar.

  17. Analysis of ingredient and heating value of municipal solid waste

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Great differences between municipal solid wastes(MSW) produced at different places and different times in terms of such parameters as physical ingredient and heating value lead to difficulty in effective handling of MSW. In this paper, ingredient,heating value and their temporal varying trends of typical MSW in Beijing were continuously measured and analyzed. With consideration of the process in pyrolysis and incineration, correlation between physical ingredients and heating values was induced, favorable for evaluation of heating value needed in handling of MSW from simple analysis of physical ingredients of it.

  18. Heat loading limits for solid transuranic wastes storage

    Energy Technology Data Exchange (ETDEWEB)

    Spatz, T.L.

    1993-07-01

    Heat loading limits have been established for four storage configurations of TRU wastes. The calculations were performed assuming the worst case scenario whereby all the heat generated within a drum was generated within one ``cut`` and that this cut was located in the very center of the drum. Poly-boxes containing one HEPA filter were assumed to have a uniform heat generation throughout the filter. The maximum allowable temperatures were based on the materials in the containers. A comparison between the drum center temperature for a uniform heat load distribution and for the center temperature when the heat load is confined to one cut in the center of the drum is also illustrated. This comparison showed that the heat load of a particular drum can be more than doubled by distributing the sources of heat uniformly throughout the container.

  19. Flue gas cleaning for co-combustion of waste in biomass boilers 10-25 MW; Roekgasrening vid samfoerbraenning i biobraenslepannor i storleken 10-25 MW

    Energy Technology Data Exchange (ETDEWEB)

    Gyllenhammar, Marianne; Larsson, Sara [S.E.P. Scandinavian Energy Project AB, Goeteborg (Sweden)

    2003-11-01

    Incineration of waste fuel in existing biomass boilers in the power range 10-25 MW is not very common in Sweden today. With increasing waste streams it will be interesting to use such fuel also in these types of boilers. This report gives a description of which regulations you have to comply with when you start to burn waste fuel, the increasing costs it will bring, and different types of flue gas cleaning equipment that are available. For existing boilers the EC-directive for incineration of waste will have to be implemented from 2005. Newly built boilers have to implement the directive from the start. The new requirements that have to be met for co-combustion plants are: The flue gas has to have a temperature of 850 deg C or more for at least two seconds in the combustion chamber. Exceptions can be allowed, but then the emission limit for CO for waste combustion must be met. The emission limit will then be 50 mg/Nm{sup 3} at 11 % O{sub 2}. Exceptions can be allowed for fluid-bed combustion if 100 mg/Nm{sup 3} at 11 % O{sub 2} as a hourly average can be met. There has to be a fuel handling system that automatically stops the waste flow if the temperature drops below 850 deg C, or when any of the emission limit values are exceeded. Some operating parameters have to be measured continuously. Emission limit values for dust, TOC, HCl, HF, SO{sub 2}, NO{sub x}, CO, metals, dioxins and furans. Increased documentation, reporting and control. This report has been focusing on how to meet the regulations on emissions to air. Following conclusions have been drawn: To avoid exceeding the limit value for dust emission a bag filter or an electric precipitator will be needed. Multi-cyclones are not enough. If the limit value for dust is met, the limit value of metals will also be met. To avoid exceeding the limit value for chloride a flue gas condenser/scrubbing tower or a dry flue gas cleaning system is needed, if the waste fuel is not very low in chloride. With a low sulphur

  20. Applications guide for waste heat recovery

    Science.gov (United States)

    Moynihan, P. I.

    1983-01-01

    The state-of-the-art of commercially available organic Rankine cycle (ORC) hardware from a literature search and industry survey is assessed. Engineering criteria for applying ORC technology are established, and a set of nomograms to enable the rapid sizing of the equipment is presented. A comparison of an ORC system with conventional heat recovery techniques can be made with a nomogram developed for a recuperative heat exchanger. A graphical technique for evaluating the economic aspects of an ORC system and conventional heat recovery method is discussed: also included is a description of anticipated future trends in organic Rankine cycle R&D.

  1. Research on the controller of electrical vacuum heat pipe boiler%电真空热管热水锅炉控制器的研究

    Institute of Scientific and Technical Information of China (English)

    朴京海; 朴相吉

    2011-01-01

    To achieve real-time control of the electrical vacuum heat pipe boiler and make the boiler more energy-saving and practicable, a multifunctional controller of electrical vacuum heat pipe boiler was designed. The controller system is composed of AT89C51 microcontroller, digital temperature sensor DS18B20 and speech chip ISD1420, it transfers information by telephone line and intercourse between user and system is performed under the voice prompt. The controller can set and control the temperature of the boiler at any time when it is necessary and alarm telephone number also can be set. It is proved that the controller can detect and control the current of the electrical vacuum heat pipe and achieve switching of heating modes. The controller has characteristics of remote temperature control and remote telephone alerting.%为了实现对电真空热管热水锅炉的实时控制,使它更节能、实用,设计了多功能电真空热管热水锅炉控制器。该控制器系统由AT89C51单片机、数字温度传感器DS18B20、语音芯片ISD1420等组成,采用电话线传输信息,在语音提示下进行用户和系统之间的交流,可随时对锅炉进行温度设定与控制、并且可设定报警电话。实践证明,该控制器可对电真空热管的电流进行检测与控制并可实现供热方式的切换,具有远程温度控制、远程电话报警等特点。

  2. Clean heating with wood. An electrostatic separator reduces particulate matter emissions from biomass boilers; Sauber heizen mit Holz. Ein elektrostatischer Abscheider senkt die Feinstaub-Emissionen von Biomassekesseln

    Energy Technology Data Exchange (ETDEWEB)

    Meyer, Franz

    2016-08-01

    Despite considerable advances in firing technology, harmful particulate matter is produced when wood is combusted. Electrostatic precipitators, however, filter up to 90 per cent of particulate emissions from biomass boilers. These therefore enable wood burners to use a wider range of fuel and still meet the tightened requirements of Germany's 1st Ordinance on the Implementation of the Federal Immission Control Act. The major advantage: Both new and old heating plants can benefit from the new system.

  3. Recov'Heat: An estimation tool of urban waste heat recovery potential in sustainable cities

    Science.gov (United States)

    Goumba, Alain; Chiche, Samuel; Guo, Xiaofeng; Colombert, Morgane; Bonneau, Patricia

    2017-02-01

    Waste heat recovery is considered as an efficient way to increase carbon-free green energy utilization and to reduce greenhouse gas emission. Especially in urban area, several sources such as sewage water, industrial process, waste incinerator plants, etc., are still rarely explored. Their integration into a district heating system providing heating and/or domestic hot water could be beneficial for both energy companies and local governments. EFFICACITY, a French research institute focused on urban energy transition, has developed an estimation tool for different waste heat sources potentially explored in a sustainable city. This article presents the development method of such a decision making tool which, by giving both energetic and economic analysis, helps local communities and energy service companies to make preliminary studies in heat recovery projects.

  4. Entropy Generation of Desalination Powered by Variable Temperature Waste Heat

    Directory of Open Access Journals (Sweden)

    David M. Warsinger

    2015-10-01

    Full Text Available Powering desalination by waste heat is often proposed to mitigate energy consumption and environmental impact; however, thorough technology comparisons are lacking in the literature. This work numerically models the efficiency of six representative desalination technologies powered by waste heat at 50, 70, 90, and 120 °C, where applicable. Entropy generation and Second Law efficiency analysis are applied for the systems and their components. The technologies considered are thermal desalination by multistage flash (MSF, multiple effect distillation (MED, multistage vacuum membrane distillation (MSVMD, humidification-dehumidification (HDH, and organic Rankine cycles (ORCs paired with mechanical technologies of reverse osmosis (RO and mechanical vapor compression (MVC. The most efficient technology was RO, followed by MED. Performances among MSF, MSVMD, and MVC were similar but the relative performance varied with waste heat temperature or system size. Entropy generation in thermal technologies increases at lower waste heat temperatures largely in the feed or brine portions of the various heat exchangers used. This occurs largely because lower temperatures reduce recovery, increasing the relative flow rates of feed and brine. However, HDH (without extractions had the reverse trend, only being competitive at lower temperatures. For the mechanical technologies, the energy efficiency only varies with temperature because of the significant losses from the ORC.

  5. Combustion Air Pre-heating from Ash Sensible Heat in Municipal Waste Incineration Systems

    Directory of Open Access Journals (Sweden)

    Zakariya Kaneesamkandi

    2014-01-01

    Full Text Available Heat recovery from bottom ash is more important in municipal waste combustion systems than in any other solid fuel combustion since almost 50% of it comprises of non-combustibles. In this study, an ash cooling system using air as the cooling medium has been modeled for pre-heating the combustion air. Air cooling has several advantages over water cooling methods. The study involves modeling using Gambit tool and is solved with the fluent solver. Municipal solid waste incineration systems have the advantage of being located near the waste collection area apart from the high volume reduction ratio. Improvements in the emission control systems and combustion technology can make incineration a highly feasible disposal method. Low furnace temperature due to heat losses through fuel moisture loss and ash sensible heat loss has been a disadvantage with these systems. In this study, a small percentage of the combustion air is pre-heated in a non-contact type heat exchanger and its effect on the available energy of combustion gases at the evaporator outlet is studied. The study is performed for two different waste samples. Results indicate significant increase in available energy at the evaporator outlet and better relative performance for the lower grade fuel. A comparison is made with similar methods reported in the literature along with a brief discussion on the methodologies adopted. The results confirm the importance of installing ash sensible heat recovery mechanism for waste incineration systems as well as the feasibility of the air based method.

  6. CHEMICALLY BONDED CEMENTS FROM BOILER ASH AND SLUDGE WASTES. PHASE II REPORT, SEPT.1998-JULY 1999.

    Energy Technology Data Exchange (ETDEWEB)

    SUGAMA,T.YAGER,K.A.BLANKENHORN,D.(KEYSPAN R AND D INITIATIVE)

    1999-08-01

    Based upon the previous Phase I research program aimed at looking for ways of recycling the KeySpan-generated wastes, such as waste water treatment sludge (WWTS) and bottom ash (BA), into the potentially useful cementitious materials called chemically bonded cement (CBC) materials, the emphasis of this Phase II program done at Brookhaven National Laboratory, in a period of September 1998 through July 1999, was directed towards the two major subjects: One was to assess the technical feasibility of WWTS-based CBC material for use as Pb-exchange adsorbent (PEA) which remediates Pb-contaminated soils in the field; and the other was related to the establishment of the optimum-packaging storage system of dry BA-based CBC components that make it a promising matrix material for the steam-cured concrete products containing sand and coarse aggregate. To achieve the goal of the first subject, a small-scale field demonstration test was carried out. Using the PEA material consisting of 30 wt% WWTS, 13 wt% Type I cement and 57 wt% water, the PES slurry was prepared using a rotary shear concrete mixer, and then poured on the Pb-contaminated soil. The PEA-to-soil ratio by weight was a factor of 2.0. The placed PEA slurry was blended with soil using hand mixing tools such as claws and shovels. The wettability of soils with the PEA was very good, thereby facilitating the soil-PEA mix procedures. A very promising result was obtained from this field test; in fact, the mount of Pb leached out from the 25-day-aged PEA-treated soil specimen was only 0.74 mg/l, meeting the requirement for EPA safe regulation of < 5 mg/l. In contrast, a large amount (26.4 mg/l) of Pb was detected from the untreated soil of the same age. Thus, this finding demonstrated that the WWTS-based CBC has a potential for use as PEA material. Regarding the second subject, the dry-packed storage system consisting of 68.7 wt% BA, 13.0 wt% calcium aluminate cement (CAC), 13.0 wt% Type I portland cement and 5.3 wt

  7. Hydronic Heating Retrofits for Low-Rise Multifamily Buildings: Boiler Control Replacement and Monitoring

    Energy Technology Data Exchange (ETDEWEB)

    Dentz, Jordan [ARIES Collaborative, New York, NY (United States); Henderson, Hugh [ARIES Collaborative, New York, NY (United States); Varshney, Kapil [ARIES Collaborative, New York, NY (United States)

    2013-10-01

    The ARIES Collaborative, a U.S. Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. of Cambridge, Massachusetts, to implement and study improvements to the central hydronic heating system in one of the nonprofit's housing developments. The heating control systems in the three-building, 42-unit Columbia Cambridge Alliance for Spanish Tenants housing development were upgraded.

  8. Hydronic Heating Retrofits for Low-Rise Multifamily Buildings: Boiler Control Replacement and Monitoring

    Energy Technology Data Exchange (ETDEWEB)

    Dentz, J.; Henderson, H.; Varshney, K.

    2013-10-01

    The ARIES Collaborative, a U.S. Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. of Cambridge, Massachusetts, to implement and study improvements to the central hydronic heating system in one of the nonprofit's housing developments. The heating control systems in the three-building, 42-unit Columbia Cambridge Alliance for Spanish Tenants housing development were upgraded.

  9. Sewage sludge as additive to reduce the initial fireside corrosion caused by combustion of shredder residues in a waste-fired BFB boiler

    Energy Technology Data Exchange (ETDEWEB)

    Jonsson, T.; Pettersson, J.; Johansson, L.G.; Svensson, J.E. [Chalmers Univ. of Technology, Goeteborg (Sweden). Environmental Inorganic Chemistry; Davidsson, K. [SP Technical Research Institute of Sweden, Boraas (Sweden)

    2010-07-01

    Corrosion/deposition field tests have been carried out in a commercial waste-fired BFB boiler using air-cooled probes. The influence of 20% shredder light fraction (SLF), from recovery of metal scrap material, mixed with waste was studied at different material temperatures (280-420 C). In addition, 3% sewage sludge was added to the 20% SLF/waste mixture. The initial deposit and corrosion products were compared to when the normal waste (municipal solid waste and industrial wastes) fuel was used. After 24 hours exposure, the deposits were analyzed as for elemental composition while the corrosion products were characterised by ESEM/EDX and XRD. The results show that combustion of 20% SLF increased the amount of deposition, which in addition contains a larger fraction chlorine. This causes a higher initial corrosion rate. Adding 3% sewage sludge removes the effect of the SLF and deposits and corrosion products were comparable with the ones formed during the reference exposure. The results indicate that the initial fireside corrosion is chlorine induced and no signs of low-melting heavy metals salts were observed in the corrosion products. (orig.)

  10. Pressure intelligent control strategy of Waste heat recovery system of converter vapors

    Science.gov (United States)

    Feng, Xugang; Wu, Zhiwei; Zhang, Jiayan; Qian, Hong

    2013-01-01

    The converter gas evaporative cooling system is mainly used for absorbing heat in the high temperature exhaust gas which produced by the oxygen blowing reaction. Vaporization cooling steam pressure control system of converter is a nonlinear, time-varying, lagging behind, close coupling of multivariable control object. This article based on the analysis of converter operation characteristics of evaporation cooling system, of vaporization in a production run of pipe pressure variation and disturbance factors.For the dynamic characteristics of the controlled objects,we have improved the conventional PID control scheme.In Oxygen blowing process, we make intelligent control by using fuzzy-PID cascade control method and adjusting the Lance,that it can realize the optimization of the boiler steam pressure control.By design simulation, results show that the design has a good control not only ensures drum steam pressure in the context of security, enabling efficient conversion of waste heat.And the converter of 1800 flue gas through pipes and cool and dust removal also can be cooled to about 800. Therefore the converter haze evaporative cooling system has achieved to the converter haze temperature decrease effect and enhanced to the coal gas returns-ratio.

  11. Super Boiler 2nd Generation Technology for Watertube Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Mr. David Cygan; Dr. Joseph Rabovitser

    2012-03-31

    This report describes Phase I of a proposed two phase project to develop and demonstrate an advanced industrial watertube boiler system with the capability of reaching 94% (HHV) fuel-to-steam efficiency and emissions below 2 ppmv NOx, 2 ppmv CO, and 1 ppmv VOC on natural gas fuel. The boiler design would have the capability to produce >1500 F, >1500 psig superheated steam, burn multiple fuels, and will be 50% smaller/lighter than currently available watertube boilers of similar capacity. This project is built upon the successful Super Boiler project at GTI. In that project that employed a unique two-staged intercooled combustion system and an innovative heat recovery system to reduce NOx to below 5 ppmv and demonstrated fuel-to-steam efficiency of 94% (HHV). This project was carried out under the leadership of GTI with project partners Cleaver-Brooks, Inc., Nebraska Boiler, a Division of Cleaver-Brooks, and Media and Process Technology Inc., and project advisors Georgia Institute of Technology, Alstom Power Inc., Pacific Northwest National Laboratory and Oak Ridge National Laboratory. Phase I of efforts focused on developing 2nd generation boiler concepts and performance modeling; incorporating multi-fuel (natural gas and oil) capabilities; assessing heat recovery, heat transfer and steam superheating approaches; and developing the overall conceptual engineering boiler design. Based on our analysis, the 2nd generation Industrial Watertube Boiler when developed and commercialized, could potentially save 265 trillion Btu and $1.6 billion in fuel costs across U.S. industry through increased efficiency. Its ultra-clean combustion could eliminate 57,000 tons of NOx, 460,000 tons of CO, and 8.8 million tons of CO2 annually from the atmosphere. Reduction in boiler size will bring cost-effective package boilers into a size range previously dominated by more expensive field-erected boilers, benefiting manufacturers and end users through lower capital costs.

  12. Heat exchanger modeling and identification for control of waste heat recovery systems in diesel engines

    NARCIS (Netherlands)

    Feru, E.; Willems, F.P.T.; Rojer, C.; Jager, B. de; Steinbuch, M.

    2013-01-01

    To meet future CO2 emission targets, Waste Heat Recovery systems have recently attracted much attention for automotive applications, especially for long haul trucks. This paper focuses on the development of a dynamic counter-flow heat exchanger model for control purposes. The model captures the dyna

  13. Heat exchanger modeling and identification for control of waste heat recovery systems in diesel engines

    NARCIS (Netherlands)

    Feru, E.; Willems, F.P.T.; Rojer, C.; Jager, B. de; Steinbuch, M.

    2013-01-01

    To meet future CO2 emission targets, Waste Heat Recovery systems have recently attracted much attention for automotive applications, especially for long haul trucks. This paper focuses on the development of a dynamic counter-flow heat exchanger model for control purposes. The model captures the dyna

  14. Performance Analysis of a Reciprocating Piston Expander and a Plate Type Exhaust Gas Recirculation Boiler in a Water-Based Rankine Cycle for Heat Recovery from a Heavy Duty Diesel Engine

    Directory of Open Access Journals (Sweden)

    Gunnar Latz

    2016-06-01

    Full Text Available The exhaust gas in an internal combustion engine provides favorable conditions for a waste-heat recovery (WHR system. The highest potential is achieved by the Rankine cycle as a heat recovery technology. There are only few experimental studies that investigate full-scale systems using water-based working fluids and their effects on the performance and operation of a Rankine cycle heat recovery system. This paper discusses experimental results and practical challenges with a WHR system when utilizing heat from the exhaust gas recirculation system of a truck engine. The results showed that the boiler’s pinch point necessitated trade-offs between maintaining adequate boiling pressure while achieving acceptable cooling of the EGR and superheating of the water. The expander used in the system had a geometric compression ratio of 21 together with a steam outlet timing that caused high re-compression. Inlet pressures of up to 30 bar were therefore required for a stable expander power output. Such high pressures increased the pump power, and reduced the EGR cooling in the boiler because of pinch-point effects. Simulations indicated that reducing the expander’s compression ratio from 21 to 13 would allow 30% lower steam supply pressures without adversely affecting the expander’s power output.

  15. Technical and economic aspects of waste heat utilization

    Directory of Open Access Journals (Sweden)

    Smolen Slavomir

    2007-01-01

    Full Text Available The main aim of the following presentation is the comparison and evaluation of the conditions for waste heat utilization in Germany and in Poland. This paper presents synthetically the results of economic analysis of the different technical variants. The employment of heat pumps and other heat transformers, respectively, can reduce the energy consumption, but using of those technical possibilities depends mainly on the economic aspects. The main parameters of the financial calculations were the energy and equipment costs but beyond it a number of other factors were also considered and compared, for example calculation interests, profit tax level and similar. Four different technical alternatives were analyzed, it is using of absorption heat pump, compression heat pump, heat transformer (absorption, and a special combined system with gas motor to drive of heat pump compressor. The capital value as main result of the investigations is in Poland generally lower because of relatively high investment cost and lower energy prices compared to the situation in Germany and West Europe. The basis for the presented comparative analysis was an industrial project in Germany which effected in development of concepts for waste heat using. .

  16. The new ASME consensus on operating practices for the control of feedwater and boilerwater chemistry in modern industrial boilers

    Energy Technology Data Exchange (ETDEWEB)

    Tvedt, T.J. Jr. [Dow Chemical Co., Freeport, TX (United States); Holloway, R.T. [Holloway Associates, Islington, Ontario (Canada)

    1997-09-01

    In 1979 the American Society of Mechanical Engineers first published Consensus on Operating Practices for the Control of Feedwater and Boiler Water Quality in Modern Industrial boilers. This document quickly became accepted throughout the world. However, as time went on, it became apparent that the document needed to be revised and expanded. For example, the use of equipment not addressed in the original document (such as waste heat recovery boilers and electrode boilers) became much more common. Furthermore, the original document never addressed issues such as steam purity. In 1994 the ASME Committee on Water and Steam in Thermal Power Systems reissued the Consensus document which included guidance on these and many other important feedwater and boiler water parameters. This paper will briefly contrast the new document with the original one, then discuss the content of the present document. Numerous examples will be used to illustrate the practices recommended by the ASME committee.

  17. Optimal Control of Diesel Engines with Waste Heat Recovery System

    NARCIS (Netherlands)

    Willems, F.P.T.; Donkers, M.C.F.; Kupper, F.

    2014-01-01

    This study presents an integrated energy and emission management strategy for a Euro-VI diesel engine with Waste Heat Recovery (WHR) system. This Integrated Powertrain Control (IPC) strategy optimizes the CO2-NOx trade-off by minimizing the operational costs associated with fuel and AdBlue consumpti

  18. RTG Waste Heat System for the Cassini Propulsion Module

    Science.gov (United States)

    Mireles, V.; Stultz, J.

    1994-01-01

    This paper describes the thermal design for the propulsion module subsystem (PMS), and presents the results from the radioisotope thermoelectric generator (RTG) waste heat thermal test, and it summarizes the adjustment techniques and their relative effectiveness; it also shows the resulting predicted PMS flight temperatures relative to the requirements.

  19. Waste heat recovery technologies for offshore platforms

    DEFF Research Database (Denmark)

    Pierobon, Leonardo; Benato, Alberto; Scolari, E.

    2014-01-01

    and of the primary heat exchanger, organic Rankine cycle turbogenerators appear thus to be the preferred solution to abate CO2 emissions and pollutants on oil and gas facilities. As a practical consequence, this paper provides guidelines for the design of high-efficiency, cost-competitive and low-weight power...

  20. Design Model for the Heat Transfer in a Short Straight Tube Boiler.

    Science.gov (United States)

    1981-06-01

    in vertical upflow for Re򒾐. Water properties are evaluated at the film tempera- ture; Prw, at the wall temperature. The work done by Sieder and...Boiling and Condensation, McGraw-Hill Book Co., New York, 1972. 16. Sieder , E.N., and Tate, C.E., Heat Transfer and Pressure Drop of Liquids in Tubes, Inc

  1. Salt disposal of heat-generating nuclear waste.

    Energy Technology Data Exchange (ETDEWEB)

    Leigh, Christi D. (Sandia National Laboratories, Carlsbad, NM); Hansen, Francis D.

    2011-01-01

    This report summarizes the state of salt repository science, reviews many of the technical issues pertaining to disposal of heat-generating nuclear waste in salt, and proposes several avenues for future science-based activities to further the technical basis for disposal in salt. There are extensive salt formations in the forty-eight contiguous states, and many of them may be worthy of consideration for nuclear waste disposal. The United States has extensive experience in salt repository sciences, including an operating facility for disposal of transuranic wastes. The scientific background for salt disposal including laboratory and field tests at ambient and elevated temperature, principles of salt behavior, potential for fracture damage and its mitigation, seal systems, chemical conditions, advanced modeling capabilities and near-future developments, performance assessment processes, and international collaboration are all discussed. The discussion of salt disposal issues is brought current, including a summary of recent international workshops dedicated to high-level waste disposal in salt. Lessons learned from Sandia National Laboratories' experience on the Waste Isolation Pilot Plant and the Yucca Mountain Project as well as related salt experience with the Strategic Petroleum Reserve are applied in this assessment. Disposal of heat-generating nuclear waste in a suitable salt formation is attractive because the material is essentially impermeable, self-sealing, and thermally conductive. Conditions are chemically beneficial, and a significant experience base exists in understanding this environment. Within the period of institutional control, overburden pressure will seal fractures and provide a repository setting that limits radionuclide movement. A salt repository could potentially achieve total containment, with no releases to the environment in undisturbed scenarios for as long as the region is geologically stable. Much of the experience gained from

  2. Nuclear power plant waste heat utilization

    Energy Technology Data Exchange (ETDEWEB)

    Ryther, J.H.; Huke, R.E.; Archer, J.C.; Price, D.R.; Jewell, W.J.; Hayes, T.D.; Witherby, H.R.

    1977-09-01

    The possibility of using Vermont Yankee condenser effluent for commercial food growth enhancement was examined. It was concluded that for the Vermont Yankee Nuclear Station, commercial success, both for horticulture and aquaculture endeavors, could not be assured without additional research in both areas. This is due primarily to two problems. First, the particularly low heat quality of our condenser discharge, being nominally 72 +- 2/sup 0/F; and second, to the capital intensive support systems. The capital needed for the support systems include costs of pumps, piping and controls to move the heated water to growing facilities and the costs of large, efficient heat exchangers that may be necessary to avoid regulatory difficulties due to the 1958 Delaney Amendment to the U.S. Food, Drug and Cosmetics Act. Recommendations for further work include construction of a permanent aquaculture research laboratory and a test greenhouse complex based on a greenhouse wherein a variety of heating configurations would be installed and tested. One greenhouse would be heated with biogas from an adjacent anaerobic digester thermally boosted during winter months by Vermont Yankee condenser effluent. The aquaculture laboratory would initially be dedicated to the Atlantic salmon restoration program. It appears possible to raise fingerling salmon to smolt size within 7 months using water warmed to about 60/sup 0/F. The growth rate by this technique is increased by a factor of 2 to 3. A system concept has been developed which includes an aqua-laboratory, producing 25,000 salmon smolt annually, a 4-unit greenhouse test horticulture complex and an 18,000 square foot commercial fish-rearing facility producing 100,000 pounds of wet fish (brook trout) per year. The aqualab and horticulture test complex would form the initial phase of construction. The trout-rearing facility would be delayed pending results of laboratory studies confirming its commercial viability.

  3. Effect of Particle Size Distribution on Wall Heat Flux in Pulverized-Coal Furnaces and Boilers

    Science.gov (United States)

    Lu, Jun

    A mathematical model of combustion and heat transfer within a cylindrical enclosure firing pulverized coal has been developed and tested against two sets of measured data (one is 1993 WSU/DECO Pilot test data, the other one is the International Flame Research Foundation 1964 Test (Beer, 1964)) and one independent code FURN3D from the Argonne National Laboratory (Ahluwalia and IM, 1992). The model called PILC assumes that the system is a sequence of many well-stirred reactors. A char burnout model combining diffusion to the particle surface, pore diffusion, and surface reaction is employed for predicting the char reaction, heat release, and evolution of char. The ash formation model included relates the ash particle size distribution to the particle size distribution of pulverized coal. The optical constants of char and ash particles are calculated from dispersion relations derived from reflectivity, transmissivity and extinction measurements. The Mie theory is applied to determine the extinction and scattering coefficients. The radiation heat transfer is modeled using the virtual zone method, which leads to a set of simultaneous nonlinear algebraic equations for the temperature field within the furnace and on its walls. This enables the heat fluxes to be evaluated. In comparisons with the experimental data and one independent code, the model is successful in predicting gas temperature, wall temperature, and wall radiative flux. When the coal with greater fineness is burnt, the particle size of pulverized coal has a consistent influence on combustion performance: the temperature peak was higher and nearer to burner, the radiation flux to combustor wall increased, and also the absorption and scattering coefficients of the combustion products increased. The effect of coal particle size distribution on absorption and scattering coefficients and wall heat flux is significant. But there is only a small effect on gas temperature and fuel fraction burned; it is speculated

  4. Feasibility of Thermoelectric Waste Heat Recovery from Research Reactor

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Byunghee [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-05-15

    A thermoelectric generator has the most competitive method to regenerate the waste heat from research reactors, because it has no limitation on operating temperature. In addition, since the TEG is a solid energy conversion device converting heat to electricity directly without moving parts, the regenerating power system becomes simple and highly reliable. In this regard, a waste heat recovery using thermoelectric generator (TEG) from 15-MW pool type research reactor is suggested and the feasibility is demonstrated. The producible power from waste heat is estimated with respect to the reactor parameters, and an application of the regenerated power is suggested by performing a safety analysis with the power. The producible power from TEG is estimated with respect to the LMTD of the HX and the required heat exchange area is also calculated. By increasing LMTD from 2 K to 20K, the efficiency and the power increases greatly. Also an application of the power regeneration system is suggested by performing a safety analysis with the system, and comparing the results with reference case without the power regeneration.

  5. Waste Heat Recovery. Technology and Opportunities in U.S. Industry

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, Ilona [BCS, Inc., Laurel, MD (United States); Choate, William T. [BCS, Inc., Laurel, MD (United States); Davidson, Amber [BCS, Inc., Laurel, MD (United States)

    2008-03-01

    This study was initiated in order to evaluate RD&D needs for improving waste heat recovery technologies. A bottomup approach is used to evaluate waste heat quantity, quality, recovery practices, and technology barriers in some of the largest energyconsuming units in U.S. manufacturing. The results from this investigation serve as a basis for understanding the state of waste heat recovery and providing recommendations for RD&D to advance waste heat recovery technologies.

  6. Applications of thermal energy storage to waste heat recovery in the food processing industry

    Science.gov (United States)

    Wojnar, F.; Lunberg, W. L.

    1980-01-01

    A study to assess the potential for waste heat recovery in the food industry and to evaluate prospective waste heat recovery system concepts employing thermal energy storage was conducted. The study found that the recovery of waste heat in canning facilities can be performed in significant quantities using systems involving thermal energy storage that are both practical and economical. A demonstration project is proposed to determine actual waste heat recovery costs and benefits and to encourage system implementation by the food industry.

  7. Hazardous waste incinerators under waste uncertainty: balancing and throughput maximization via heat recuperation.

    Science.gov (United States)

    Tsiliyannis, Christos Aristeides

    2013-09-01

    Hazardous waste incinerators (HWIs) differ substantially from thermal power facilities, since instead of maximizing energy production with the minimum amount of fuel, they aim at maximizing throughput. Variations in quantity or composition of received waste loads may significantly diminish HWI throughput (the decisive profit factor), from its nominal design value. A novel formulation of combustion balance is presented, based on linear operators, which isolates the wastefeed vector from the invariant combustion stoichiometry kernel. Explicit expressions for the throughput are obtained, in terms of incinerator temperature, fluegas heat recuperation ratio and design parameters, for an arbitrary number of wastes, based on fundamental principles (mass and enthalpy balances). The impact of waste variations, of recuperation ratio and of furnace temperature is explicitly determined. It is shown that in the presence of waste uncertainty, the throughput may be a decreasing or increasing function of incinerator temperature and recuperation ratio, depending on the sign of a dimensionless parameter related only to the uncertain wastes. The dimensionless parameter is proposed as a sharp a' priori waste 'fingerprint', determining the necessary increase or decrease of manipulated variables (recuperation ratio, excess air, auxiliary fuel feed rate, auxiliary air flow) in order to balance the HWI and maximize throughput under uncertainty in received wastes. A 10-step procedure is proposed for direct application subject to process capacity constraints. The results may be useful for efficient HWI operation and for preparing hazardous waste blends.

  8. Microscale Waste Heat Driven Cooling System

    Science.gov (United States)

    2012-05-02

    to the Inter-Agency Power Group Mechanical Working Group Meeting 2012 about the ammonia-water absorption chiller technology demonstrator developed by...Development and Engineering Center is provided. 15. SUBJECT TERMS absorption ; heat actuated cooling 16. SECURITY CLASSIFICATION OF: 17. LIMITATION OF...for a Sustainable Future Sustainable Products for a Sustainable Future Acknowledgments US Army - CERDEC Smaller Lighter Co-Generation & Absorption

  9. Desain Compact Heat Exchanger Tipe Plate Fin Sebagai Pendingin Motor Pada Boiler Feed Pump

    Directory of Open Access Journals (Sweden)

    Nur Sapti Marsheliyana

    2013-12-01

    Full Text Available Listrik meringankan pekerjaan manusia. Dalam mengalirkan listrik pembangkit listrik tenaga uap menggunakan motor listrik sebagai starting awal. Untuk menjaga motor listrik tetap bekerja maksimal diperlukan proses pendinginan. Selama ini motor listrik hanya didinginkan menggunakan fan, namun masalah lain muncul ketika udara luar lembab atau saat udara mengandung debu/partikulat. Hal ini menyebabkan dinding motor listrik ditempeli oleh debu/partikulat yang akan menyebabkan panas tidak bisa keluar dari motor, sehingga terjadi overheating dan motor mudah mengalami kerusakan. Tujuan dari penelitian ini adalah merancang sebuah alat pendingin motor dengan menggunakan alat penukar panas compact tipe plate fin. Pada penelitian ini data operasi diperoleh dari pembangkit listrik tenaga uap dan perancangan desain alat penukar panas berdasarkan spesifikasi yang ada pada buku Kays and London. Setelah dihitung akan dibandingkan nilai UALMTD dengan UAdesain. Variasi pada penelitian ini adalah beban yang harus didinginkan oleh heat exchanger fungsi temperatur masuk dan keluar dari heat exchanger.  Hasil dari penelitian diperoleh dimensi plate fin heat exchanger yang memiliki spesifikasi sesuai desain permukaan 5.3 dari buku Kays and London dengan panjang 1,556 m, lebar 0,897 m, dan tinggi 1,299 m. Sedangkan nilai UALMTD sebesar 17,364 kW/K dan UAdesain sebesar 17,599 kW/K. Kesimpulannya pada analisa performa terhadap variasi beban yang harus didinginkan yaitu semakin tinggi beban yang didinginkan semakin tinggi pula nilai effectiveness. Hal ini terlihat pada beban 105 % dengan efektivitas 0,8845.

  10. Investigation of a P-96 heat-recovery boiler used as part of the PGU-450T power unit at the Kaliningrad TETs-2 cogeneration station in the course of perfecting the starting and shutdown operations and during running with base loads

    Science.gov (United States)

    Lepaev, P. A.; Shtan', T. P.; Glusker, B. N.; Pashnin, L. V.; Konovalov, P. S.

    2007-09-01

    Results from operational tests carried out on the pilot P-96 heat-recovery boiler of the PGU-450T power unit at the Kaliningrad TETs-2 cogeneration station are presented. Technologies of starting and shutting down the boiler from different thermal states and peculiarities of its operating conditions in the load controlled range are considered. Specific features pertinent to the operation of a horizontal heat-recovery boiler with natural circulation of working medium in the evaporation heating surfaces are established.

  11. Waste-Heat-Driven Cooling Using Complex Compound Sorbents

    Science.gov (United States)

    Rocketfeller, Uwe; Kirol, Lance; Khalili, Kaveh

    2004-01-01

    Improved complex-compound sorption pumps are undergoing development for use as prime movers in heat-pump systems for cooling and dehumidification of habitats for humans on the Moon and for residential and commercial cooling on Earth. Among the advantages of sorption heat-pump systems are that they contain no moving parts except for check valves and they can be driven by heat from diverse sources: examples include waste heat from generation of electric power, solar heat, or heat from combustion of natural gas. The use of complex compound sorbents in cooling cycles is not new in itself: Marketing of residential refrigerators using SrCl2 was attempted in the 1920s and 30s and was abandoned because heat- and mass-transfer rates of the sorbents were too low. Addressing the issue that gave rise to the prior abandonment of complex compound sorption heat pumps, the primary accomplishment of the present development program thus far has been the characterization of many candidate sorption media, leading to large increases in achievable heat- and mass-transfer rates. In particular, two complex compounds (called "CC260-1260" and "CC260-2000") were found to be capable of functioning over the temperature range of interest for the lunar-habitat application and to offer heat- and mass-transfer rates and a temperature-lift capability adequate for that application. Regarding the temperature range: A heat pump based on either of these compounds is capable of providing a 95-K lift from a habitable temperature to a heat-rejection (radiator) temperature when driven by waste heat at an input temperature .500 K. Regarding the heat- and mass-transfer rates or, more precisely, the power densities made possible by these rates: Power densities observed in tests were 0.3 kilowatt of cooling per kilogram of sorbent and 2 kilowatts of heating per kilogram of sorbent. A prototype 1-kilowatt heat pump based on CC260-2000 has been built and demonstrated to function successfully.

  12. Prototype implementation and experimental analysis of water heating using recovered waste heat of chimneys

    Directory of Open Access Journals (Sweden)

    Mahmoud Khaled

    2015-03-01

    Full Text Available This work discusses a waste heat recovery system (WHRS applied to chimneys for heating water in residential buildings. A prototype illustrating the suggested system is implemented and tested. Different waste heat scenarios by varying the quantity of burned firewood (heat input are experimented. The temperature at different parts of the WHRS and the gas flow rates of the exhaust pipes are measured. Measurements showed that the temperature of 95 L tank of water can be increased by 68 °C within one hour. Obtained results show that the convection and radiation exchanges at the bottom surface of the tank have a considerable impact on the total heat transfer rate of the water (as high as 70%.

  13. ORC for electricity production in district heating plants. Experience of biomass fired boilers with electricity production based on ORC; ORC foer elproduktion i vaermeverk. Erfarenheter fraan biobraensleeldade pannor med ORC-baserad elproduktion

    Energy Technology Data Exchange (ETDEWEB)

    Goldschmidt, Barbara

    2007-12-15

    The ORC (Organic Rankine Cycle) technology is an option for the production of electricity in heat production plants with steam boilers. Traditionally, the ORC technology has been used mainly in geothermal applications. However, during the last five years, it has become of interest also in bioenergy plants with electricity production in the 0,5-2 MW{sub e} range. Among others in Austria and Germany a number of plants have been installed during the first decade of the 2100th century. Today (2007), about 70 biomass based ORC plants are in operation in Europe. About 30 more plants are under installation and commissioning. In total, around 100 plants will be operating in the near future. In today's biomass fuelled ORC type CHP plants, the ORC circuit is driven by the energy in the flue gases from a biomass fuelled furnace. Via a thermal oil boiler, the energy is transferred to the ORC circuit. The ORC circuit is connected to the district heating net for cooling. Due to the fact that the ORC circuit is connected to 300 deg C flue gas, as compared to the 1990's waste water based ORC plants, an electrical yield of nearly 20% net is obtained in the ORC circuit. The overall electrical yield based on biomass is almost 16%. In the report, operational experience from a number of plants is reported. The economic advantage of the technology is discussed. In conclusion, the ORC technology is more economical than conventional steam turbine technology in the 0,5-2 MW{sub e} range. The calculated investment for a 2 MW{sub e} ORC based CHP plant is 40 kSEK/kW{sub e}, which is considerably lower than for a conventional steam turbine based CHP plant

  14. The application and programming for the hydrodynamic calculation of the heat recovery boiler under natural circulation%余热锅炉自然循环水动力计算软件编制及应用

    Institute of Scientific and Technical Information of China (English)

    姚寿广; 常书英; 钱飞舟; 聂宇宏

    2014-01-01

    针对传统余热锅炉水动力计算软件的局限性,同时兼顾到软件的交互性、通用性以及可扩展性的要求,以归纳的通用水动力数学模型,基于面向对象程序设计方法建立了各管段计算模块,通过使用 C ++编程语言编制了计算软件。实例应用表明:该软件能适应复杂锅炉在不同热负荷、不同结构设计下的水动力计算要求,使用灵活方便,计算结果可为优化设计提供理论支持。%In view of the limitations of traditional waste heat boiler hydrodynamic calculation,taking requirements of the interaction,versatility and scalability of software into account,a universal hydrodynamic mathematical model is proposed to establish a calculation module for each pipe section based on the object-oriented program-ming approach,and software is developed by using the C ++ programming language. The application example in-dicates that the software can be adapted to the hydrodynamic calculation of boilers under different heat load and structure design,and it can be used flexibly and conveniently. The results provide a theoretical support for the optimized design.

  15. Studi Eksperimen Analisa Performa Compact Heat Exchanger Louvered Fin Flat Tube untuk pemanfaatan Waste Energy

    OpenAIRE

    Taqwim Ismail; Ary Bachtiar Khrisna Putra

    2014-01-01

    Waste Heat Recovery merupakan instalasi yang digunakan untuk memanfaatkan kembali waste energy seperti exhaust gas. Penelitian dilakukan pada compact heat exchanger tipe louvered fin flat tube sebagai salah satu komponen penyusun waste heat recovery system. Eksperimen dilakukan dengan mendesain compact heat exchanger tipe louvered fin flat tube kemudian dilakukan pengujian pada compact heat exchanger yang telah didesain. Pengujian dilakukan dengan memberikan tiga variasi kecepatan putaran fan...

  16. Two-phase plate-fin heat exchanger modeling for waste heat recovery systems in diesel engines

    NARCIS (Netherlands)

    Feru, E.; de Jager, B.; Willems, F.; Steinbuch, M.

    2014-01-01

    This paper presents the modeling and model validation for a modular two-phase heat exchanger that recovers energy in heavy-duty diesel engines. The model is developed for temperature and vapor quality prediction and for control design of the waste heat recovery system. In the studied waste heat reco

  17. Heat Pipe-Assisted Thermoelectric Power Generation Technology for Waste Heat Recovery

    Science.gov (United States)

    Jang, Ju-Chan; Chi, Ri-Guang; Rhi, Seok-Ho; Lee, Kye-Bock; Hwang, Hyun-Chang; Lee, Ji-Su; Lee, Wook-Hyun

    2015-06-01

    Currently, large amounts of thermal energy dissipated from automobiles are emitted through hot exhaust pipes. This has resulted in the need for a new efficient recycling method to recover energy from waste hot exhaust gas. The present experimental study investigated how to improve the power output of a thermoelectric generator (TEG) system assisted by a wickless loop heat pipe (loop thermosyphon) under the limited space of the exhaust gas pipeline. The present study shows a novel loop-type heat pipe-assisted TEG concept to be applied to hybrid vehicles. The operating temperature of a TEG's hot side surface should be as high as possible to maximize the Seebeck effect. The present study shows a novel TEG concept of transferring heat from the source to the sink. This technology can transfer waste heat to any local place with a loop-type heat pipe. The present TEG system with a heat pipe can transfer heat and generate an electromotive force power of around 1.3 V in the case of 170°C hot exhaust gas. Two thermoelectric modules (TEMs) for a conductive block model and four Bi2Te3 TEMs with a heat pipe-assisted model were installed in the condenser section. Heat flows to the condenser section from the evaporator section connected to the exhaust pipe. This novel TEG system with a heat pipe can be placed in any location on an automobile.

  18. Optimization Research on Adjacent Boiler Heating System of Ultra Supercritical Unit%超超临界机组邻炉蒸汽加热系统优化研究

    Institute of Scientific and Technical Information of China (English)

    邹罗明

    2016-01-01

    In this paper adjacent boiler heating system of Jiangxi Datang Fuzhou 2 ×1 000 MW ultra supercritical unit has been stud-ied. In consideration of the hot washing temperature of the project, one stage adjacent boiler heating system was adopted. Boiler feed-water was directly heated to hot washing temperature in deaerator by adjacent boiler auxiliary steam. In the whole process of hot wash-ing of boiler, the boiler was not ignitied. It can save a mount of fuel in the boiler startup process, with great energy savings and eco-nomic benefits. After adopting one stage adjacent boiler heating system, two units’ discount comprehensive income of 20 years can reach up to 14. 04 million yuan.%文章以江西大唐抚州电厂2×1000 MW工程为例,对超超临界锅炉设置邻炉蒸汽加热系统进行了研究。针对本工程的热态清洗温度,推荐采用一级邻炉蒸汽加热系统,即在除氧器中利用邻炉蒸汽直接将给水加热到锅炉热态清洗温度,实现本台炉不点火的情况下完成锅炉本体的热态清洗。该系统可节约锅炉启动过程中的燃料量,具有较大的节能效果及经济效益。设置邻炉蒸汽加热系统后,两台机组20年折现综合收益为1404万元。

  19. Performance Analysis of Waste Heat Driven Pressurized Adsorption Chiller

    KAUST Repository

    LOH, Wai Soong

    2010-01-01

    This article presents the transient modeling and performance of waste heat driven pressurized adsorption chillers for refrigeration at subzero applications. This innovative adsorption chiller employs pitch-based activated carbon of type Maxsorb III (adsorbent) with refrigerant R134a as the adsorbent-adsorbate pair. It consists of an evaporator, a condenser and two adsorber/desorber beds, and it utilizes a low-grade heat source to power the batch-operated cycle. The ranges of heat source temperatures are between 55 to 90°C whilst the cooling water temperature needed to reject heat is at 30°C. A parametric analysis is presented in the study where the effects of inlet temperature, adsorption/desorption cycle time and switching time on the system performance are reported in terms of cooling capacity and coefficient of performance. © 2010 by JSME.

  20. Technologies and Materials for Recovering Waste Heat in Harsh Environments

    Energy Technology Data Exchange (ETDEWEB)

    Nimbalkar, Sachin U. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Thekdi, Arvind [E3M, Inc. North Potomac, MD (United States); Rogers, Benjamin M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Kafka, Orion L. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Wenning, Thomas J. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2014-12-15

    A large amount (7,204 TBtu/year) of energy is used for process heating by the manufacturing sector in the United States (US). This energy is in the form of fuels mostly natural gas with some coal or other fuels and steam generated using fuels such as natural gas, coal, by-product fuels, and some others. Combustion of these fuels results in the release of heat, which is used for process heating, and in the generation of combustion products that are discharged from the heating system. All major US industries use heating equipment such as furnaces, ovens, heaters, kilns, and dryers. The hot exhaust gases from this equipment, after providing the necessary process heat, are discharged into the atmosphere through stacks. This report deals with identification of industries and industrial heating processes in which the exhaust gases are at high temperature (>1200 F), contain all of the types of reactive constituents described, and can be considered as harsh or contaminated. It also identifies specific issues related to WHR for each of these processes or waste heat streams.

  1. Transporting industrial waste heat. The potential of using the existing sewer system.

    OpenAIRE

    Niphuis, Sander

    2013-01-01

    SUMMARY The industry in the Netherlands consumes large amounts of energy for the production of heat. After the industrial processes, a substantial share of this heat is degraded to waste heat. In general, this waste heat is just being discharged to surro

  2. Transporting industrial waste heat. The potential of using the existing sewer system.

    NARCIS (Netherlands)

    Niphuis, Sander

    2013-01-01

    SUMMARY The industry in the Netherlands consumes large amounts of energy for the production of heat. After the industrial processes, a substantial share of this heat is degraded to waste heat. In general, this waste heat is just being discharged to surro

  3. Open absorption heat pump and application in flue gas waste heat recovering%开式吸收式热泵及在烟气余热回收中的应用

    Institute of Scientific and Technical Information of China (English)

    贾红书; 付林; 张世钢

    2013-01-01

    开式吸收式热泵具有结构简单、低品位热能驱动、省电等优点,推广利用该技术,对解决目前面临的城市热源不足及提高工业能源利用效率具有重要意义,但运行中存在设备腐蚀、不凝性气体等问题。本文总结了国内外开式吸收式热泵的研究进展,其应用领域涉及供暖、空调、制冷及工业生产,处理气流包括空气、燃烧后烟气,驱动热源包括太阳能、生物质锅炉、天然气锅炉及电厂锅炉等集中热源和分布式能源,结构形式多样化;简述了开式吸收式热泵在工业余热,特别是天然气锅炉烟气余热和湿法脱硫电厂饱和烟气潜热和水回收领域中的应用;分析了运行中出现的溶液腐蚀、不凝气气体及设备堵塞问题,并提出了解决方案。%Simple structure and low grade heat energy requirement are great advantages of open absorption heat pump. Proper use of this technology is important to solve the city heat shortage and improve energy efficiencies in industries. However,equipment corrosion,non-condensable gas and other issues often prevent the application of open absorption pump. This paper summarized the domestic and international research progressed of the open absorption heat pump. It can be used in heating,air conditioning,refrigeration and other industrial processes. Processing media including air, flue gas after combustion,driving heat source can be concentrated heat source and distributed energy, such as solar energy,biomass boiler,gas boiler and power plant boiler. Structures can be different based on heat sources and purposes of applications. Applications of open absorption heat pump in the industrial waste heat recovery,especially flue gas waste heat recovery were also briefly overviewed. The causes and possible solutions to corrosion and non-condensable gas plugging were analyzed as well.

  4. HEAT EXCHANGE NETWORKS IN BIODIESEL PRODUCTION FROM WASTE COOKING OILS

    Directory of Open Access Journals (Sweden)

    María Fernanda Laborde

    2014-11-01

    Full Text Available With the objective to aboard one of the challenges in Engineering teaching: It´s the application in professional practice?, along with attending to the actual requirements of achieve energetic efficiency in industrial process and to reuse wastes of food industry, this work, presents the application of heat exchange networks for the resolution of a real case: pre-treatment of waste cooking oils (WCO withacid catalysis for biodiesel production. Different methods and software are applied to obtain the minimum amounts of heat and the heat exchange network for a processing capacity of 0,19 kg/s of WCO. A minimum temperature difference (Tmin of 10°C is considered and the minimum requirements of heating and cooling result 4629,87 W and 10066,30 W, respectively. If this exchange network is not considered, this values increase to 26838,33 W and 21958,33 W, respectively. Applying heat exchange network, decrease 78,92% the required steam service in the process and water cooling service decreases 62,48%, demonstrating that integration reduces energetic requirements respect the non-integrated process.

  5. EMISSION AND TRENDS IN RECLAIMING WASTE HEAT IN INDUSTRIAL INSTALATIONS

    Directory of Open Access Journals (Sweden)

    Lech Hys

    2013-04-01

    Full Text Available The article presents the analysis of waste heat emission in a typical industrial installation. On the basis of the process monitoring system, periodic analyses of fumes composition, installation process manual and the conducted measurements of the heat fluxes from individual sources emitting heat on the way of natural convection from the devices’ coats and forced convection in the fumes flux were calculated. According to the authors the heat of temperature 140–155 °C and surface power density 860–970 W/m2 emitted by devices’ covers can be reclaimed in ORC techniques, Peltier’s modules and the systems realising Stirling cycle. Part of the waste heat included in fumes, which makes c.a. 76% of the total emission from the installation, should be returned to the process of fuel oxidation, what will reduce the emission by c.a. 18% and the volume of consumed fuel by c.a. 25 m3 CH4/h, according to the presented calculations.

  6. Car companies look to generate power from waste heat

    Science.gov (United States)

    Schirber, Michael

    2008-04-01

    You might think that the steam engine is an outdated technology that had its heyday centuries ago, but in fact steam is once again a hot topic with vehicle manufacturers. Indeed, the next generation of hybrid cars and trucks may incorporate some form of steam power. Honda, for example, has just released details of a new prototype hybrid car that recharges its battery using a steam engine that exploits waste heat from the exhaust pipe.

  7. Advancement of Double Effect Absorption Cycle by Input of Low Temperture Waste Heat

    Science.gov (United States)

    Kojima, Hiroshi; Akisawa, Atsushi; Kashiwagi, Takao

    Energy conservation is becoming important for global environmental protection. New simple techniques of more efficiently using the waste heat of gas co-generation systems for refrigeration are required. This paper proposes a new method of using low temperature waste heat below 100°C for refrigeration. In the new method, the low temperature waste heat is fed into the weak solution line of the double effect absorption cycle directly via an auxiliary heat exchanger. In this paper, first, the location of the auxiliary waste heat recovery heat exchanger on the solution line was studied for each solution flow type of double effect absorption cycle. Then six promising methods of recovering waste heat were selected, and moreover, the basic model was constructed and the effect of input of the low temperature waste heat was investigated for each selected method.

  8. Development of low grade waste heat thermoelectric power generator

    Directory of Open Access Journals (Sweden)

    Suvit Punnachaiya

    2010-07-01

    Full Text Available This research aimed to develop a 50 watt thermoelectric power generator using low grade waste heat as a heat source,in order to recover and utilize the excess heat in cooling systems of industrial processes and high activity radioisotope sources. Electricity generation was based on the reverse operation of a thermoelectric cooling (TEC device. The TEC devices weremodified and assembled into a set of thermal cell modules operating at a temperature less than 100°C. The developed powergenerator consisted of 4 modules, each generating 15 watts. Two cascade modules were connected in parallel. Each modulecomprised of 96 TEC devices, which were connected in series. The hot side of each module was mounted on an aluminumheat transfer pipe with dimensions 12.212.250 cm. Heat sinks were installed on the cold side with cooling fans to provideforced air cooling.To test electricity generation in the experiment, water steam was used as a heat source instead of low grade waste heat.The open-circuit direct current (DC of 250 V and the short-circuit current of 1.2 A was achieved with the following operatingconditions: a hot side temperature of 96°C and a temperature difference between the hot and cold sides of 25°C. The DC poweroutput was inverted to an AC power source of 220 V with 50 Hz frequency, which can continuously supply more than 50 wattsof power to a resistive load as long as the heat source was applied to the system. The system achieved an electrical conversionefficiency of about 0.47 percent with the capital cost of 70 US$/W.

  9. Efficient heating of a swimming pool. High-efficiency boiler and solar system at Blaubeuren; Effiziente Freibad-Beheizung. Brennwert-Solartechnik in Blaubeuren

    Energy Technology Data Exchange (ETDEWEB)

    Trobisch, Jens [Bosch Thermotechnik GmbH, Wernau (Germany)

    2009-07-01

    The ''Blautopf'' karst spring near Blaubeuren is a wonder of nature and widely known even across the borders of Baden-Wuerttemberg. Few visitors, however, are aware that just a few steps away, there is another tourist attraction, i.e. the town's new outdoor swimming pool. In May 2008, a modern gas-fuelled high-efficiency boiler combined with a solar system was installed to heat the shower water for about 60,000 visitors per year. Optimised control ensures energy savings of up to 75 percent. The first season was highly successful. (orig.)

  10. Numerical Modeling of Fin and Tube Heat Exchanger for Waste Heat Recovery

    DEFF Research Database (Denmark)

    Singh, Shobhana; Sørensen, Kim; Condra, Thomas Joseph

    associates conjugate heat transfer phenomenon with the turbulent flow to describe the variable temperature and velocity profile. The performance of heat exchanger design is investigated in terms of overall heat transfer coefficient, Nusselt number, Colburn j-factor, flow resistance factor, and efficiency......In the present work, multiphysics numerical modeling is carried out to predict the performance of a liquid-gas fin and tube heat exchanger design. Three-dimensional (3D) steady-state numerical model using commercial software COMSOL based on finite element method (FEM) is developed. The study...... between fin and tube. The present numerical model predicts the performance of the heat exchanger design, therefore, can be applied to existing waste heat recovery systems to improve the overall performance with optimized design and process-dependent parameters....

  11. Thermoelectric waste heat recovery from an M1 Abrams tank

    Science.gov (United States)

    Stokes, C. David; Thomas, Peter M.; Baldasaro, Nicholas G.; Mantini, Michael J.; Venkatasubramanian, Rama; Barton, Michael D.; Cardine, Christopher V.; Walker, Grayson W.

    2012-06-01

    The addition of advanced sensors, targeting systems and electronic countermeasures to military vehicles has created a strategic need for additional electric power. By incorporating a thermoelectric (TE) waste heat recovery system to convert available exhaust heat to electricity, increased electric power needs can be met without reducing the energy efficiency of the vehicle. This approach allows existing vehicles to be upgraded without requiring a complete re-design of the engine and powertrain to support the integration of advanced electronic sensors and systems that keep the performance at the state of the art level. RTI has partnered with General Dynamics Land Systems and Creare, Inc. under an Army Research Lab program to develop a thermoelectric exhaust waste heat recovery system for the M1 Abrams tank. We have designed a reduced-scale system that was retrofitted to the tank and generated 80W of electric power on the vehicle operating on a test track by capturing a portion of the exhaust heat from the Honeywell/Lycoming AGT-1500 gas turbine engine.

  12. Current and future prospects for heat recovery from waste in European district heating systems: A literature and data review

    DEFF Research Database (Denmark)

    Persson, Urban; Münster, Marie

    2016-01-01

    Municipal solid waste has seen increasing annual volumes for many decades in contemporary Europe and constitutes, if not properly managed, an environmental problem due to local pollution and greenhouse gas emissions. From an energy perspective, waste is also an alternative fuel for power and heat...... heat distribution infrastructures, without which no large-scale recovery and utilisation of excess heat is possible. In this paper, which aims to estimate municipal solid waste volumes available for heat recovery in European district heating systems in 2030, a literature and data review is performed...

  13. 我国工业余热回收利用技术综述%An Overview of Domestic Technologies for Waste Heat Utilization

    Institute of Scientific and Technical Information of China (English)

    连红奎; 李艳; 束光阳子; 顾春伟

    2011-01-01

    节能减排主要依靠工业领域,工业余热利用是重要内容.本文从余热利用过程能量转换情况角度,概述了国内用于余热利用的热交换技术、热功转换余热发电技术及余热制冷制热技术及其设备的技术特点及应用概况,分析了工业余热利用中的存在的问题,认为需进一步推广余热锅妒及低温汽轮机余热发电技术,提高中高温余热的利用率,需要强化研究并掌握有机朗肯循环等300℃以下低温余热发电技术,积极向工程应用推广,提高低品位余热利用率.%Waste heat recovery in industry is indispensable in saving energy, lowering energy consumption and reducing pollutants. This paper overviewed the characteristics and applications of waste heat recovery technologies in China such as heat transfer utilization, power generation technologies, refrigeration and heat pump. The dissemination of waste heat boiler and power generation technologies is necessary for increasing the ratio of midium/high temperature waste heat utilization; meanwhile Organic Rankine Cycle system is an effective solution to the low temperature waste heat recovery and the development is a pressing need.

  14. Planning and dimensioning installations that use the heat of waste water; Planung und Dimensionierung von Abwasserwaermenutzungslangen

    Energy Technology Data Exchange (ETDEWEB)

    Buri, R.

    2005-07-01

    This article takes a look at the specialised know-how needed to be able to plan and dimension installations that extract heating energy from wastewater sewers. Knowledge is needed not only in the wastewater area but also in the heating, ventilation and air-conditioning business. The necessity of avoiding negative impacts on the treatment of wastewater is discussed, as is the provision of a reliable and cost-effective means of using the heat extracted. The use of heat pumps for the extraction of heat in various combinations with other heating equipment such as combined heat and power units and conventional heating boilers is discussed. Dimensioning considerations such as wastewater quantities and the dimensioning of the heat exchangers are looked at and the influence of soiling is examined. Limiting conditions for the extraction of heat from sewage are proposed. Examples are given of equipment used.

  15. Technologies for waste heat recovery in off-shore applications

    DEFF Research Database (Denmark)

    Pierobon, Leonardo; Haglind, Fredrik; Kandepu, Rambabu;

    2013-01-01

    In off-shore oil and gas platforms the selection of the gas turbine to support the electrical and mechanical demand on site is often a compromise between reliability, efficiency, compactness, low weight and fuel flexibility. Therefore, recovering the waste heat in off-shore platforms presents both...... technological and economic challenges that need to be overcome. However, onshore established technologies such as the steam Rankine cycle, the air bottoming cycle and the organic Rankine cycle can be tailored to recover the exhaust heat off-shore. In the present paper, benefits and challenges of these three...... pressure level steam Rankine cycle employing the once-through heat recovery steam generator without bypass stack. We compare the three technologies considering the combined cycle thermal efficiency, the weight, the net present value, the profitability index and payback time. Both incomes related to CO2...

  16. Effect of a condensation utilizer on the operation of steam and hot-water gas-fired boilers

    Science.gov (United States)

    Ionkin, I. L.; Ragutkin, A. V.; Roslyakov, P. V.; Supranov, V. M.; Zaichenko, M. N.; Luning, B.

    2015-05-01

    Various designs for condensation utilizers of the low-grade heat of furnace gases that are constructed based on an open-type heat exchanger are considered. Computational investigations are carried out for the effect of the condensation utilizer with tempering and moistening of air on the operation of steam and hot-water boilers burning natural gas. The investigations are performed based on the predeveloped adequate calculating models of the steam and hot-water boilers in a Boiler Designer program complex. Investigation results for TGM-96B and PTVM-120 boilers are given. The enhancement of the operation efficiency of the condensation utilizer can be attained using a design with tempering and moistening of air supplied to combustion that results in an insignificant increase in the temperature of waste gases. This has no effect on the total operation efficiency of the boiler and the condenser unit, because additional losses with waste gases are compensated owing to the operation of the last. The tempering and moistening of air provide a substantial decrease in the temperature in the zone of active combustion and shortening the nitrogen oxide emission. The computational investigations show that the premoistening of air supplied to combustion makes the technical and economic efficiency of boilers operating with the Condensation Utilizer no worse.

  17. Measurement and Evaluation of Heating Performance of Heat Pump Systems Using Wasted Heat from Electric Devices for an Electric Bus

    Directory of Open Access Journals (Sweden)

    Moo-Yeon Lee

    2012-03-01

    Full Text Available The objective of this study is to investigate heating performance characteristics of a coolant source heat pump using the wasted heat from electric devices for an electric bus. The heat pump, using R-134a, is designed for heating a passengers’ compartment by using discharged energy from the coolant of electric devices, such as motors and inverters of the electric bus. The heating performance of the heat pump was tested by varying the operating parameters, such as outdoor temperature and volume flow rate of the coolant water of the electrical devices. Heating capacity, compressor work, and heating COP were measured; their behaviors with regard to the parameters were observed. Experimental results showed that heating COP increased with decrease of outdoor temperature, from 20.0 °C to 0 °C, and it observed to be 3.0 in the case of 0 °C outdoor temperature. The observed characteristics of the heating COP suggest that the heat pump is applicable as the cabin heater of an electric vehicle, which is limited by short driving range.

  18. Parametric Optimization of Thermoelectric Generators for Waste Heat Recovery

    Science.gov (United States)

    Huang, Shouyuan; Xu, Xianfan

    2016-10-01

    This paper presents a methodology for design optimization of thermoelectric-based waste heat recovery systems called thermoelectric generators (TEGs). The aim is to maximize the power output from thermoelectrics which are used as add-on modules to an existing gas-phase heat exchanger, without negative impacts, e.g., maintaining a minimum heat dissipation rate from the hot side. A numerical model is proposed for TEG coupled heat transfer and electrical power output. This finite-volume-based model simulates different types of heat exchangers, i.e., counter-flow and cross-flow, for TEGs. Multiple-filled skutterudites and bismuth-telluride-based thermoelectric modules (TEMs) are applied, respectively, in higher and lower temperature regions. The response surface methodology is implemented to determine the optimized TEG size along and across the flow direction and the height of thermoelectric couple legs, and to analyze their covariance and relative sensitivity. A genetic algorithm is employed to verify the globality of the optimum. The presented method will be generally useful for optimizing heat-exchanger-based TEG performance.

  19. Feasibility of drying system using waste heat as the heating source

    Science.gov (United States)

    Xie, M. N.; Shi, Y. L.; Chen, L. X.

    2016-08-01

    In this study, a wastewater heat pump system was proposed and its thermal performance was analyzed. The proposed system includes two evaporators: an air-source evaporator and a water-source evaporator. The air-source evaporator absorbs heat from the moist hot air which exhaust from the drying oven. The water-source evaporator absorbs heat from the waste water, while the waste water recovers heat from the mechanical energy, which was produced by cutting and polishing in stone production. The thermodynamic model was developed to evaluate the performance of the proposed system. The energetic analysis was carried out to investigate the influences of the temperature of fresh air. The results show significantly higher energy efficiency, compact-sized and energy-saving compared with the system which uses air as the heat source. Among the seven of alternative refrigerants (R152a, R123, R1234yf, R1234ze, R600a, R22 and R600) investigated, R123 was suggested to be used in this heat pump for its high heating efficiency, inflammable, very low ODP(Ozone Depletion Potential) and GWP(Global warming potential).

  20. Hybrid heat pump technoloy for industrial waste heat; Concept hybride warmtepomp. Meer Industriele restwarmte herbruikbaar

    Energy Technology Data Exchange (ETDEWEB)

    Van der Pal, M.; Van den Heuvel, K. [Energieonderzoek Centrum Nederland ECN, Petten (Netherlands); Infante Ferreira, C. [Technische Universiteit Delft TUD, Delft (Netherlands)

    2011-09-15

    ECN has recently started research on a hybrid adsorption-compression heat transformer concept. Using this technology low-temperature waste heat can be reused, yielding considerable primary energy savings. A study in cooperation with the Delft University of Technology shows the hybrid technology can already be used with waste heat temperatures of 70C, e.g. in the drying process in a paper factory. The technology is also economically feasible. [Dutch] ECN is onlangs begonnen met onderzoek naar hybride adsorptiecompressie warmtetransformatoren. Deze technologie kan worden gebruikt om restwarmte op te waarderen naar nuttige warmte. Hiermee kunnen grote besparingen worden behaald op primair energiegebruik. Een studie uitgevoerd in samenwerking met de TU Delft toont aan dat deze technologie bruikbaar is met restwarmte vanaf 70C, bijvoorbeeld van een papierfabfiek. Naast technologisch is de technologie ook economisch haalbaar gebleken.

  1. 烧结余热回收控制系统设计%Design of Sintering Waste Heat Recovery Control System

    Institute of Scientific and Technical Information of China (English)

    王威

    2015-01-01

    According to the characteristics of the waste heat boiler, the waste heat recovery control system that the paper designs completes the deaerator and the boiler feed water pump frequency conversion control and electric control valve of automatic control, deaerator water level and temperature display and control,three steam generator inlet gas temperature,deaerator feed water pressure, lfow,drum water level,pressure,superheated steam outlet pressure, lfow, temperature display,and the drum water level control.%针对余热锅炉的特点,文章设计的余热回收控制系统完成了除氧器和锅炉给水泵变频控制及电动调节阀的自动控制,完成除氧器水位、温度的显示及控制,3个蒸汽发生器的入口废气温度,除氧器给水压力、流量,汽包水位、压力,过热蒸气出口压力、流量、温度的显示,及汽包水位的控制。

  2. Measurement of gas species, temperatures, coal burnout, and wall heat fluxes in a 200 MWe lignite-fired boiler with different overfire air damper openings

    Energy Technology Data Exchange (ETDEWEB)

    Jianping Jing; Zhengqi Li; Guangkui Liu; Zhichao Chen; Chunlong Liu [Harbin Institute of Technology, Harbin (China). School of Energy Science and Engineering

    2009-07-15

    Measurements were performed on a 200 MWe, wall-fired, lignite utility boiler. For different overfire air (OFA) damper openings, the gas temperature, gas species concentration, coal burnout, release rates of components (C, H, and N), furnace temperature, and heat flux and boiler efficiency were measured. Cold air experiments for a single burner were conducted in the laboratory. The double-swirl flow pulverized-coal burner has two ring recirculation zones starting in the secondary air region in the burner. As the secondary air flow increases, the axial velocity of air flow increases, the maxima of radial velocity, tangential velocity and turbulence intensity all increase, and the swirl intensity of air flow and the size of recirculation zones increase slightly. In the central region of the burner, as the OFA damper opening widens, the gas temperature and CO concentration increase, while the O{sub 2} concentration, NOx concentration, coal burnout, and release rates of components (C, H, and N) decrease, and coal particles ignite earlier. In the secondary air region of the burner, the O{sub 2} concentration, NOx concentration, coal burnout, and release rates of components (C, H, and N) decrease, and the gas temperature and CO concentration vary slightly. In the sidewall region, the gas temperature, O{sub 2} concentration, and NOx concentration decrease, while the CO concentration increases and the gas temperature varies slightly. The furnace temperature and heat flux in the main burning region decrease appreciably, but increase slightly in the burnout region. The NOx emission decreases from 1203.6 mg/m{sup 3} (6% O{sub 2}) for a damper opening of 0% to 511.7 mg/m{sup 3} (6% O{sub 2}) for a damper opening of 80% and the boiler efficiency decreases from 92.59 to 91.9%. 15 refs., 17 figs., 3 tabs.

  3. Investigation of the Performance of a Heat Pump Using Waste Water as a Heat Source

    Directory of Open Access Journals (Sweden)

    Ali Kahraman

    2009-08-01

    Full Text Available In this research, a water-water heat pump system using waste water as a heat source, a type that is not often used in Turkey and the World, was experimentally modeled. The experiments were performed under the conditions of simulated waste water temperature values of 20 °C, 30 °C and 40 °C. Inlet and outlet water temperatures of the evaporator and condenser, water flow rates in the evaporator and condenser circuits, pressures at the compressor inlet and outlet and power consumption of the system were measured. The heating coefficients of performance were calculated based on the measurements. It was found that the maximum temperature in the energy storage tank was about 50.6 °C. For the heat source temperatures of 20 °C, 30 °C and 40 °C, the heating coefficients of the performance of the system became 3.36, 3.43 and 3.69, respectively, 6 min. after the start time of the experiments and then they were decreased to 1.87, 1.83 and 1.77 with increasing water temperature in the condenser tank. The mean uncertainty value of the measurement parameters was found to be about ±2.47%. Finally, for the purpose of meeting hot water need as well as floor heating system requirements, it is seen that energy quality level of a waste low grade temperature heat source can be increased by using a heat pump system.

  4. A heating system for piglets in farrowing house using waste heat from biogas engine

    Directory of Open Access Journals (Sweden)

    Payungsak Junyusen

    2008-12-01

    Full Text Available The aim of this study is to design and test a heating system for piglets in farrowing house by utilising the waste heat from a biogas engine as a heat source. The study was separated into three parts: the study on the biogas combined heat and power plant, the investigation on the properties of the heat panel, and the installation and testing of the heating system. From the experiment, the condition producing 60 kW of electrical power was a proper one, in which electrical efficiency and specific fuel consumption were 14% and 1.22 m3/kWh respectively. Generating both electricity and heat increased the overall efficiency to 37.7% and decreased the specific fuel consumption to 0.45 m3/kWh. The heat panel, which was made of a plastic material, had a thermal conductivity of 0.58 W/mC and the maximum compressive force and operating pressure of 8.1 kN and 0.35 bar respectively. The surface temperature of the panel was dependent on the inlet water temperature. When hot water of 44C was supplied into the farrowing house with room temperature of 26C, the average surface temperature was 33C. The developed heating system could provide heat for 4.3 farrowing houses. The payback period of this project was 2.5 years.

  5. Application and design of an economizer for waste heat recovery in a cogeneration plant

    Directory of Open Access Journals (Sweden)

    Martić Igor I.

    2016-01-01

    Full Text Available Energy increase cost has required its more effective use. However, many industrial heating processes generate waste energy. Use of waste-heat recovery systems decreases energy consumption. This paper presents case study of waste heat recovering of the exhaust flue gas in a 1415 kWe cogeneration plant. This waste heat can be recovered by installing an economizer to heat the condensed and fresh water in thermal degasification unit and reduce steam use for maintaining the temperature of 105˚C for oxygen removal. Design methodology of economizer is presented.

  6. Aspen Plus® and economic modeling of equine waste utilization for localized hot water heating via fast pyrolysis.

    Science.gov (United States)

    Hammer, Nicole L; Boateng, Akwasi A; Mullen, Charles A; Wheeler, M Clayton

    2013-10-15

    Aspen Plus(®) based simulation models have been developed to design a pyrolysis process for on-site production and utilization of pyrolysis oil from equine waste at the Equine Rehabilitation Center at Morrisville State College (MSC). The results indicate that utilization of all the available waste from the site's 41 horses requires a 6 oven dry metric ton per day (ODMTPD) pyrolysis system but it will require a 15 ODMTPD system for waste generated by an additional 150 horses at the expanded area including the College and its vicinity. For this a dual fluidized bed combustion reduction integrated pyrolysis system (CRIPS) developed at USDA's Agricultural Research Service (ARS) was identified as the technology of choice for pyrolysis oil production. The Aspen Plus(®) model was further used to consider the combustion of the produced pyrolysis oil (bio-oil) in the existing boilers that generate hot water for space heating at the Equine Center. The model results show the potential for both the equine facility and the College to displace diesel fuel (fossil) with renewable pyrolysis oil and alleviate a costly waste disposal problem. We predict that all the heat required to operate the pyrolyzer could be supplied by non-condensable gas and about 40% of the biochar co-produced with bio-oil. Techno-economic Analysis shows neither design is economical at current market conditions; however the 15 ODMTPD CRIPS design would break even when diesel prices reach $11.40/gal. This can be further improved to $7.50/gal if the design capacity is maintained at 6 ODMTPD but operated at 4950 h per annum.

  7. Biodiesel production from waste frying oil using waste animal bone and solar heat.

    Science.gov (United States)

    Corro, Grisel; Sánchez, Nallely; Pal, Umapada; Bañuelos, Fortino

    2016-01-01

    A two-step catalytic process for the production of biodiesel from waste frying oil (WFO) at low cost, utilizing waste animal-bone as catalyst and solar radiation as heat source is reported in this work. In the first step, the free fatty acids (FFA) in WFO were esterified with methanol by a catalytic process using calcined waste animal-bone as catalyst, which remains active even after 10 esterification runs. The trans-esterification step was catalyzed by NaOH through thermal activation process. Produced biodiesel fulfills all the international requirements for its utilization as a fuel. A probable reaction mechanism for the esterification process is proposed considering the presence of hydroxyapatite at the surface of calcined animal bones.

  8. 余热锅炉蒸汽温度串级自动调节%Cascade Automatic Regulation for the Steam Temperature of Heat Recovery Boiler

    Institute of Scientific and Technical Information of China (English)

    陈敏

    2013-01-01

    Through analysis and research on the characteristics of the steam system in heat recovery boiler,it is determined that to select temperature of the inlet flue gas,steam flow,and main steam temperature as the control parameters for the cascade control system of main steam ; and the method has been verified in practical productive system.The practice indicates that this control system achieves better regulation effect for heat recovery boiler of which the load is easily affected by external factors and with frequent fluctuations.%通过对余热锅炉蒸汽系统特性的分析和研究,确定了余热锅炉进口烟气温度、蒸汽流量及主汽温度作为主蒸汽串级调节系统的控制参数,并在实际生产系统中进行检验.实际应用表明,该调节系统在负荷受外界因素影响较大、波动频繁的余热锅炉上能达到较好的调节效果.

  9. The Analysis of the Causes of the Heat Conduction Oil Boiler Tube’s Explosion%一起导热油锅炉爆管的原因分析

    Institute of Scientific and Technical Information of China (English)

    钟金华

    2014-01-01

    The paper analyzes the causes of the heat conducting oil boiler tube explosion, and puts forward some matters needing attention in the selection and use of oil on the heat conducting oil in view of these problems , to ensure the safe operation of the boiler economy.%分析导热油锅炉爆管的原因,针对此类问题提出了导热油在油品选型及使用上的注意事项,确保锅炉经济安全运行。

  10. 冷凝式节能器在燃气锅炉余热回收中的应用%Condensing Economizer in Gas-Fired Boiler Heat Recovery Application

    Institute of Scientific and Technical Information of China (English)

    宋丹丹; 俞增盛

    2015-01-01

    论述冷凝式节能器在燃气锅炉烟气余热回收中的应用,并以10t/h锅炉为例,分析其节能改造效益,对烟气余热回收项目提出了完善建议。%The article studies condensing economizer in gas-fired boiler heat recovery application. It makes an example of 10t/h boiler and analyzes energy-saving benefits. It puts forward comprehensive suggestions of flue gas heat recovery project.

  11. Rock Smelting of Copper Ores with Waste Heat Recovery

    Science.gov (United States)

    Norgate, Terry; Jahanshahi, Sharif; Haque, Nawshad

    It is generally recognised that the grades of metallic ores are falling globally. This trend can be expected to increase the life cycle-based energy requirement for primary metal production due to the additional amount of material that must be handled and treated in the mining and mineral processing stages of the metal production life cycle. Rock (or whole ore) smelting has been suggested as a possible alternative processing route for low grade ores with a potentially lower energy intensity and environmental impact than traditional processing routes. In this processing route, the beneficiation stage is eliminated along with its associated energy consumption and greenhouse gas emissions, but this is partially offset by the need for more solid material to be handled and heated up to smelting temperatures. A life cycle assessment study was carried out to assess the potential energy and greenhouse gas benefits of a conceptual flowsheet of the rock smelting process, using copper ore as an example. Recovery and utilisation of waste heat in the slag (via dry slag granulation) and offgas streams from the smelting step was also included in the study, with the waste heat being utilised either for thermal applications or electricity generation.

  12. Thermoelectric Generation Using Waste Heat in Steel Works

    Science.gov (United States)

    Kuroki, Takashi; Kabeya, Kazuhisa; Makino, Kazuya; Kajihara, Takeshi; Kaibe, Hiromasa; Hachiuma, Hirokuni; Matsuno, Hidetoshi; Fujibayashi, Akio

    2014-06-01

    The steelmaking industry in Japan has significantly reduced its energy use for the past several decades and has kept the highest energy efficiency in the world. However, the steelmaking industry is strongly required to develop new technologies for further energy conservation in view of energy security, high and volatile energy prices, and climate change. One of the key technologies to achieve the requirement is waste heat recovery. This paper describes the thermoelectric generation (TEG) system using the waste heat in the steelmaking process. In this system, the TEG unit, which consists of 16 thermoelectric modules made of Bi-Te thermoelectric materials, generates the electrical power directly by converting the radiant heat released from hot steel products. Each thermoelectric module, whose size is 50 mm × 50 mm × 4.2 mm, generates 18 W when the hot-side temperature is 523 K and the cold-side is 303 K. Therefore, the output of the TEG unit is over 250 W. The performance and the durability of the system have been investigated under various operating conditions in steel works. The results of the verification tests in the JFE steel Corporation's continuous casting line will be discussed.

  13. Final flotation waste kinetics of sintering at different heating regimes

    Directory of Open Access Journals (Sweden)

    Cocić Mira

    2016-01-01

    Full Text Available In the copper extraction, especially during the process of flotation enrichment and the pyrometallurgical processing, the waste materials that represent huge polluters of environment are being generated. In order to examine the application of Final flotation waste (FFW in the manufacturing of new materials from the glass-ceramic group phase and mineral composition were examined as well as thermal properties. FFW kinetics of sintering has been tested at different dyamics (1°C/min, 29°C/min and 43°C/min, in order to find the optimum conditions for sintering with a minimum amount of energy and time consumption. The samples were examined using: X-ray diffraction, X-ray fluorescence analysis, SEM (Scanning Electron Microscopy and thermal microscopy. The best results for the production of glass ceramic materials were obtained during the sintering at heating regime of 29°C/min. [Projekat Ministarstva nauke Republike Srbije, br. 176010

  14. Nanostructured oxide materials and modules for high temperature power generation from waste heat

    DEFF Research Database (Denmark)

    Van Nong, Ngo; Pryds, Nini

    2013-01-01

    A large amount of thermal energy that emitted from many industrial processes is available as waste heat. Thermoelectric power generators that convert heat directly into electricity can offer a very promising way for waste heat recovery. However, the requirements for this task place in the materials...

  15. Experimental Investigation on Heating Kerosene Using Thrust Tube Waste Heat of Pulse Detonation Engine

    Science.gov (United States)

    Huang, Xiqiao; Yan, Yu; Mu, Yang; Zheng, Longxi; Chen, Le

    2013-12-01

    Performance of liquid hydrocarbon fueled pulse detonation engines are hindered by the time required to evaporate liquid fuel droplets within the mixture. Efforts such as heating the liquid fuel before introduced into the engine were made to overcome this problem. The engine wall suffered high temperature of gaseous detonative products, which is harmful to the engine. Therefore the waste heat of PDE engine wall was used here to heat the liquid kerosene of the engine by using two concentric heat-exchangers with helical slot inside mounted at the tail of the pulse detonation engine. The pulse detonation engine (PDE) used here are 110 mm in inner diameter and 1700 mm in length and liquid kerosene and gaseous air were used as fuel and oxidizer respectively. Heating liquid kerosene was found effective in enhancing the engine performance, which was helpful for deflagration to detonation transition process. It was found that the waste heat could elevate the kerosene temperature effectively and the wall temperature could also be decreased obviously.

  16. Fabrication of Wire Mesh Heat Exchangers for Waste Heat Recovery Using Wire-Arc Spraying

    Science.gov (United States)

    Rezaey, R.; Salavati, S.; Pershin, L.; Coyle, T.; Chandra, S.; Mostaghimi, J.

    2014-04-01

    Waste heat can be recovered from hot combustion gases using water-cooled heat exchangers. Adding fins to the external surfaces of the water pipes inserted into the hot gases increases their surface area and enhances heat transfer, increasing the efficiency of heat recovery. A method of increasing the heat transfer surface area has been developed using a twin wire-arc thermal spray system to generate a dense, high-strength coating that bonds wire mesh to the outside surfaces of stainless steel pipes through which water passes. At the optimum spray distance of 150 mm, the oxide content, coating porosity, and the adhesion strength of the coating were measured to be 7%, 2%, and 24 MPa, respectively. Experiments were done in which heat exchangers were placed inside a high-temperature oven with temperature varying from 300 to 900 °C. Several different heat exchanger designs were tested to estimate the total heat transfer in each case. The efficiency of heat transfer was found to depend strongly on the quality of the bond between the wire meshes and pipes and the size of openings in the wire mesh.

  17. Simulation on Cooling System of Automotive Waste Heat Thermoelectric Generator

    Directory of Open Access Journals (Sweden)

    Xiaohong Yuan

    2013-06-01

    Full Text Available The cooling system of automobile waste heat Thermoelectric Generator (TEG is researched in the study. Integrated model of cooling system and vehicle is built based on GT-Cool, analysis of the different cooling ways shows that when using independent cooling system, the ratio between power consumption and output is high and system performance is poor; By using integrated cooling system, the expectation of keep constant engine warm up time and synchronous change of water temperature between different tanks is realized after water tanks are improved.

  18. Deployable radiators for waste heat dissipation from Shuttle payloads

    Science.gov (United States)

    Cox, R. L.; Dietz, J. B.; Leach, J. W.

    1976-01-01

    Prototypes of two types of modularized, deployable radiator systems with a high degree of configuration and component commonality to minimize design, development and fabrication costs are currently under development for Shuttle payloads with high waste heat: a rigid radiator system which utilizes aluminum honeycomb panels that are deployed by a scissors mechanism; and two 'flexible' radiator systems which use panels constructed from flexible metal/dielectric composite materials that are deployed by 'unrolling' or 'extending' in orbit. Detail descriptions of these deployable radiator systems along with design and performance features are presented.

  19. Thermal energy storage for industrial waste heat recovery

    Science.gov (United States)

    Hoffman, H. W.; Kedl, R. J.; Duscha, R. A.

    1978-01-01

    The potential is examined for waste heat recovery and reuse through thermal energy storage in five specific industrial categories: (1) primary aluminum, (2) cement, (3) food processing, (4) paper and pulp, and (5) iron and steel. Preliminary results from Phase 1 feasibility studies suggest energy savings through fossil fuel displacement approaching 0.1 quad/yr in the 1985 period. Early implementation of recovery technologies with minimal development appears likely in the food processing and paper and pulp industries; development of the other three categories, though equally desirable, will probably require a greater investment in time and dollars.

  20. Thermodynamic and kinetic studies of dioxin formation and emissions from power boilers burning salt-laden wood waste

    Energy Technology Data Exchange (ETDEWEB)

    Duo, W.; Leclerc, D. [Pulp and Paper Research Institute of Canada (Paprican) (Canada)

    2004-09-15

    Wikstrom et al. investigated PCDD/F formation in the combustion of an artificial fuel with PVC or CaCl{sub 2} added. They found no correlation between the levels of dioxin formation and the fuel chlorine content. However, Yasuhara et al. observed increases in dioxin formation with the NaCl content when impregnated newspapers were incinerated. In power boilers burning salt-laden hog fuel, the chlorine is introduced mainly as NaCl. To our knowledge, high temperature salt chemistry and its influence on dioxin formation in combustion and thermal processes have not been thoroughly studied. A thermodynamic analysis of the salt chemistry will be provided in this paper. Though largely empirical, most of the kinetic models developed to describe PCDD/F formation rates are complicated, containing 8 - 12 parameters that need to be estimated. Everaert and Baeyens reported a very simple correlation between stack PCDD/F emissions and the electrostatic precipitator (ESP) temperature: log(PCDD/F){sub T} = (0.016T - 3.001). Although this correlation cannot quantitatively predict dioxin emissions measured on the Canadian west coastal power boilers burning salt-laden hog fuel, the effect of ESP temperature given in the correlation agrees qualitatively. In this work, we will attempt to develop a semi-empirical model based upon both thermodynamic analysis and kinetic considerations.

  1. A comparison of fuzzy logic and cluster renewal approaches for heat transfer modeling in a 1296 t/h CFB boiler with low level of flue gas recirculation

    Science.gov (United States)

    Błaszczuk, Artur; Krzywański, Jarosław

    2017-03-01

    The interrelation between fuzzy logic and cluster renewal approaches for heat transfer modeling in a circulating fluidized bed (CFB) has been established based on a local furnace data. The furnace data have been measured in a 1296 t/h CFB boiler with low level of flue gas recirculation. In the present study, the bed temperature and suspension density were treated as experimental variables along the furnace height. The measured bed temperature and suspension density were varied in the range of 1131-1156 K and 1.93-6.32 kg/m3, respectively. Using the heat transfer coefficient for commercial CFB combustor, two empirical heat transfer correlation were developed in terms of important operating parameters including bed temperature and also suspension density. The fuzzy logic results were found to be in good agreement with the corresponding experimental heat transfer data obtained based on cluster renewal approach. The predicted bed-to-wall heat transfer coefficient covered a range of 109-241 W/(m2K) and 111-240 W/(m2K), for fuzzy logic and cluster renewal approach respectively. The divergence in calculated heat flux recovery along the furnace height between fuzzy logic and cluster renewal approach did not exceeded ±2%.

  2. Industrial applications study. Volume II. Industrial data base. Final report. [Waste heat recovery and utilization

    Energy Technology Data Exchange (ETDEWEB)

    Brown, Harry L.; Hamel, Bernard B.; Karamchetty, Som; Steigelmann, William H.; Gajanana, Birur C.; Agarwal, Anil P.; Klock, Lawrence W.; Henderson, James M.; Calobrisi, Gary; Hedman, Bruce A.; Koluch, Michael; Biancardi, Frank; Bass, Robert; Landerman, Abraham; Peters, George; Limaye, Dilip; Price, Jeffrey; Farr, Janet

    1976-12-01

    An initial evaluation of the waste heat recovery and utilization potential in the manufacturing portion of the industrial sector is presented. The scope of this initial phase addressed the feasibility of obtaining in-depth energy information in the industrial sector. Within this phase, the methodology and approaches for data gathering and assessment were established. Using these approaches, energy use and waste heat profiles were developed at the 2-digit level; with this data, waste heat utilization technologies were evaluated.

  3. Linear Active Disturbance Rejection Control of Waste Heat Recovery Systems with Organic Rankine Cycles

    OpenAIRE

    Fang Fang; Hong Yue; Yeli Zhou; Jiancun Feng; Jianhua Zhang

    2012-01-01

    In this paper, a linear active disturbance rejection controller is proposed for a waste heat recovery system using an organic Rankine cycle process, whose model is obtained by applying the system identification technique. The disturbances imposed on the waste heat recovery system are estimated through an extended linear state observer and then compensated by a linear feedback control strategy. The proposed control strategy is applied to a 100 kW waste heat recovery system to handle the power ...

  4. Development of Electric Power Units Driven by Waste Heat

    Science.gov (United States)

    Inoue, Naoyuki; Takeuchi, Takao; Kaneko, Atsushi; Uchimura, Tomoyuki; Irie, Kiichi; Watanabe, Hiroyoshi

    For the development of a simple and compact power generator driven by waste heat, working fluids and an expander were studied, then a practical electric power unit was put to test. Many working fluids were calculated with the low temperature power cycle (evaporated at 77°C, condensed at 42°C),and TFE,R123,R245fa were selected to be suitable for the cycle. TFE(Trifluoroethanol CF3CH2OH) was adopted to the actual power generator which was tested. A radial turbine was adopted as an expander, and was newly designed and manufactured for working fluid TFE. The equipment was driven by hot water as heat source and cooling water as cooling source, and generated power was connected with electric utility. Characteristics of the power generating cycle and characteristics of the turbine were obtained experimentally.

  5. DuraLith geopolymer waste form for Hanford secondary waste: Correlating setting behavior to hydration heat evolution

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Hui; Gong, Weiliang, E-mail: gongw@vsl.cua.edu; Syltebo, Larry; Lutze, Werner; Pegg, Ian L.

    2014-08-15

    Highlights: • Quantitative correlations firstly established for cementitious waste forms. • Quantitative correlations firstly established for geopolymeric materials. • Ternary DuraLith geopolymer waste forms for Hanford radioactive wastes. • Extended setting times which improve workability for geopolymer waste forms. • Reduced hydration heat release from DuraLith geopolymer waste forms. - Abstract: The binary furnace slag-metakaolin DuraLith geopolymer waste form, which has been considered as one of the candidate waste forms for immobilization of certain Hanford secondary wastes (HSW) from the vitrification of nuclear wastes at the Hanford Site, Washington, was extended to a ternary fly ash-furnace slag-metakaolin system to improve workability, reduce hydration heat, and evaluate high HSW waste loading. A concentrated HSW simulant, consisting of more than 20 chemicals with a sodium concentration of 5 mol/L, was employed to prepare the alkaline activating solution. Fly ash was incorporated at up to 60 wt% into the binder materials, whereas metakaolin was kept constant at 26 wt%. The fresh waste form pastes were subjected to isothermal calorimetry and setting time measurement, and the cured samples were further characterized by compressive strength and TCLP leach tests. This study has firstly established quantitative linear relationships between both initial and final setting times and hydration heat, which were never discovered in scientific literature for any cementitious waste form or geopolymeric material. The successful establishment of the correlations between setting times and hydration heat may make it possible to efficiently design and optimize cementitious waste forms and industrial wastes based geopolymers using limited testing results.

  6. Operation Characteristics of Fluidized Bed Heat Exchanger of Large-scale Circulating Fluidized Bed Boiler%大型循环流化床锅炉外置换热器运行特性分析

    Institute of Scientific and Technical Information of China (English)

    张缦; 吴海波; 孙运凯; 吕清刚

    2012-01-01

    为掌握大型循环流化床(circulating fluidized bed,CFB)锅炉外置换热器(fluidized bed heat exchanger,FBHE)的运行特性,在2台实际运行的300MW CFB锅炉上进行了运行特性测试研究,包括FBHE对CFB锅炉床温、汽温的调节及其传热特性的研究。结果表明:带FBHE的CFB锅炉炉膛温度沿炉膛高度分布比较均匀,且在60%锅炉最大连续蒸发量(boiler maximum continue rate,BMCR)以上运行时床温无明显变化,而无FBHE的CFB锅炉床温随负荷变化明显,炉膛温度沿炉膛高度差别较大,且随着锅炉负荷的降低,差别更明显;锥型阀的开度随锅炉负荷的增加而增大;在负荷不变的情况下,过热器的喷水量和再热器的吸热量随床温的升高递减,但减少幅度较小;不同负荷下FBHE内不同受热面的传热系数不同,其值均随负荷的增加单调增大。%In order to investigate the operation characteristics of fluidized bed heat exchanger(FBHE) of large-scale circulating fluidized bed(CFB) boiler,experiments were conducted on two 300 MW CFB boilers which have been put into commercial operation,including the effect of FBHE on the adjustment characteristics of furnace temperature and steam temperature of CFB boiler and heat transfer characteristics of FBHE.The results indicate that the furnace temperature of CFB boiler with FBHE is quite even along the height direction,and there is almost no change in temperature when the boiler operates at above 60% boiler maximum continue rate(BMCR),whereas the furnace temperature of CFB boiler without FBHE is quite different,such difference becomes more obvious with the boiler load decreasing.The opening of cone valve increases monotonously along with the boiler load increasing.In the condition of constant load,when the bed temperature rises superheater water spray and reheater heat absorption decreases but at a relatively low degree.At different boiler loads,the heat transfer coefficients of

  7. An examination of heat rate improvements due to waste heat integration in an oxycombustion pulverized coal power plant

    Science.gov (United States)

    Charles, Joshua M.

    Oxyfuel, or oxycombustion, technology has been proposed as one carbon capture technology for coal-fired power plants. An oxycombustion plant would fire coal in an oxidizer consisting primarily of CO2, oxygen, and water vapor. Flue gas with high CO2 concentrations is produced and can be compressed for sequestration. Since this compression generates large amounts of heat, it was theorized that this heat could be utilized elsewhere in the plant. Process models of the oxycombustion boiler, steam cycle, and compressors were created in ASPEN Plus and Excel to test this hypothesis. Using these models, heat from compression stages was integrated to the flue gas recirculation heater, feedwater heaters, and to a fluidized bed coal dryer. All possible combinations of these heat sinks were examined, with improvements in coal flow rate, Qcoal, net power, and unit heat rate being noted. These improvements would help offset the large efficiency impacts inherent to oxycombustion technology.

  8. Optimal Number of Thermoelectric Couples in a Heat Pipe Assisted Thermoelectric Generator for Waste Heat Recovery

    Science.gov (United States)

    Liu, Tongjun; Wang, Tongcai; Luan, Weiling; Cao, Qimin

    2017-01-01

    Waste heat recovery through thermoelectric generators is a promising way to improve energy conversion efficiency. This paper proposes a type of heat pipe assisted thermoelectric generator (HP-TEG) system. The expandable evaporator and condenser surface of the heat pipe facilitates the intensive assembly of thermoelectric (TE) modules to compose a compact device. Compared with a conventional layer structure thermoelectric generator, this system is feasible for the installment of more TE couples, thus increasing power output. To investigate the performance of the HP-TEG and the optimal number of TE couples, a theoretical model was presented and verified by experiment results. Further theoretical analysis results showed the performance of the HP-TEG could be further improved by optimizing the parameters, including the inlet air temperature, the thermal resistance of the heating section, and thermal resistance of the cooling structure. Moreover, applying a proper number of TE couples is important to acquire the best power output performance.

  9. Studi Eksperimen Analisa Performa Compact Heat Exchanger Louvered Fin Flat Tube untuk pemanfaatan Waste Energy

    Directory of Open Access Journals (Sweden)

    Taqwim Ismail

    2014-03-01

    Full Text Available Waste Heat Recovery merupakan instalasi yang digunakan untuk memanfaatkan kembali waste energy seperti exhaust gas. Penelitian dilakukan pada compact heat exchanger tipe louvered fin flat tube sebagai salah satu komponen penyusun waste heat recovery system. Eksperimen dilakukan dengan mendesain compact heat exchanger tipe louvered fin flat tube kemudian dilakukan pengujian pada compact heat exchanger yang telah didesain. Pengujian dilakukan dengan memberikan tiga variasi kecepatan putaran fan sisi exhaust gas, yaitu 0.2, 0.3, dan 0.4 m/s untuk mengetahui unjuk kerja yang berbeda dari compact heat exchanger yang telah didesain.  Hasil yang didapatkan dari studi eksperimen ini adalah dimensi dari compact heat exchanger tipe louvered fin flat tube dan beberapa parameter yang menunjukkan unjuk kerja dari compact heat exchanger seperti nilai heat transfer baik dari sisi air maupun sisi exhaust gas, effectiveness, number of transfer unit (NTU, overall heat transfer coefficient, dan  ΔTLMTD dari compact heat exchanger.

  10. Experimental and statistical determination of indicator parameters for the evaluation of fly ash and boiler ash PCDD/PCDF concentration from municipal solid waste incinerators.

    Science.gov (United States)

    Streibel, T; Nordsieck, H; Neuer-Etscheidt, K; Schnelle-Kreis, J; Zimmermann, R

    2007-04-01

    On-line detectable indicator parameters in the flue gas of municipal solid waste incinerators (MSWI) such as chlorinated benzenes (PCBz) are well known surrogate compounds for gas-phase PCDD/PCDF concentration. In the here presented work derivation of indicators is broadened to the detection of fly and boiler ash fractions with increased PCDD/PCDF content. Subsequently these fractions could be subject to further treatment such as recirculation in the combustion chamber to destroy their PCDD/PCDF and other organic pollutants' content. Aim of this work was to detect suitable on-line detectable indicator parameters in the gas phase, which are well correlated to PCDD/PCDF concentration in the solid residues. For this, solid residues and gas-phase samples were taken at three MSWI plants in Bavaria. Analysis of the ash content from different plants yielded a broad variation range of PCDD/PCDF concentrations especially after disturbed combustion conditions. Even during normal operation conditions significantly increased PCDD/PCDF concentrations may occur after unanticipated disturbances. Statistical evaluation of gas phase and ash measurements was carried out by means of principal component analysis, uni- and multivariate correlation analysis. Surprisingly, well known indicators for gas-phase PCDD/PCDF concentration such as polychlorinated benzenes and phenols proved to be insufficiently correlated to PCDD/PCDF content of the solid residues. Moreover, no single parameter alone was found appropriate to describe the PCDD/PCDF content of fly and boiler ashes. On the other hand, multivariate fitting of three or four parameters yielded convenient correlation coefficients of at least r=0.8 for every investigated case. Thereby, comprehension of plant operation parameters such as temperatures and air flow alongside concentrations of inorganic compounds in the gas phase (HCl, CO, SO2, NOx) gave the best results. However, the suitable set of parameters suited best for estimation of

  11. Industrial applications study. Volume IV. Industrial plant surveys. Final report. [Waste heat recovery and utilization

    Energy Technology Data Exchange (ETDEWEB)

    Brown, Harry L.; Hamel, Bernard B.; Karamchetty, Som; Steigelmann, William H.; Gajanana, Birur C.; Agarwal, Anil P.; Klock, Lawrence M.; Henderson, James M.; Calobrisi, Gary; Hedman, Bruce A.; Koluch, Michael; Biancardi, Frank; Bass, Robert; Landerman, Abraham; Peters, George; Limaye, Dilip; Price, Jeffrey; Farr, Janet

    1977-01-01

    An initial evaluation of the waste heat recovery and utilization potential in the manufacturing portion of the industrial sector is presented. The scope of this initial phase addressed the feasibility of obtaining in-depth energy information in the industrial sector. Within this phase, the methodology and approaches for data gathering and assessment were established. Using these approaches, energy use and waste heat profiles were developed at the 2-digit level; with this data, waste heat utilization technologies were evaluated. This study represents an important first step in the evaluation of waste heat recovery potential.

  12. Low-temperature waste-heat recovery in the food and paper industries

    Energy Technology Data Exchange (ETDEWEB)

    Foell, W.K.; Lund, D.; Mitchell, J.W.; Ray, D.; Stevenson, R.; TenWolde, A.

    1980-11-01

    The potential of low-temperature waste-heat recovery technology is examined. An examination of barriers to impede waste-heat recovery is made and research programs are identified. Extensive information and data are presented in the following chapters: Waste Heat Recovery in the Wisconsin Food Industry; Waste Heat Recovery in the Wisconsin Pulp and Paper Industry; Industries' Economic Analysis of Energy Conservation Projects; Industrial Waste Heat Recovery (selection of heat-recovery heat exchangers for industrial applications, simplified procedure for selection of heat recovery heat exchangers for industrial applications, selection of heat pumps for industrial applications); Institutional Aspects of Industrial Energy Conservation (economic motivation for energy conservation and the industrial response, intrafirm idea channels and their sources, evaluation and approval of plant improvement projects, reported barriers to adopting waste heat recovery projects and recommendations for government involvement, and the final chapter is a summary with major conclusions given. Additional information is given in two appendices on the potential waste heat recovery in a cheese plant (calculation) and conditions for optimum exchanger size and break-even fuel cost. (MCW)

  13. Research and Application of Waste Heat Utilization Technology of Natural Gas Compressor in Xinjiang Oilfield%新疆油田天然气压缩机余热利用技术研究与应用

    Institute of Scientific and Technical Information of China (English)

    习尚斌; 李泽伟; 钱崇林; 孙志勇; 邹志远

    2016-01-01

    新疆油田天然气压缩机以天然气为燃料压缩天然气增压外输,当机组排烟温度为370~400℃时,烟气余热未经回收利用,使排烟损失较大;同时缸体冷却水余热通过风冷器直接排放,造成压缩机组综合热能利用率低。结合处理站用热情况,对余热回收工艺技术进行了分析比较,提出了有针对性的余热回收解决方案。采用余热锅炉回收高温烟气余热,产生的蒸汽用于原油掺热;采用烟气冷凝器回收低温烟气余热用来加热锅炉补水;采用水-水换热器替代风冷器回收缸体冷却水余热,最大限度地回收压缩机余热;并根据余热利用项目的运行效果,做出经济技术分析。%The natural gas compressor in Xinjiang Oilfield uses natural gas as fuel for external transport natural gas compressing and boosting. On 370~400 ℃, smoke of the unit is with-out the use of waste heat,the smoke loss is great,besides the cylinder cooling heat discharg-es directly through the air cooler, the comprehensive heat energy utilization efficiency of the compressor unit is low. Based on the actual situation of processing station, using waste heat boiler to recover the waste heat of high temperature flue gas to produce steam and then heat the crude oil, using flue gas condenser to recover low temperature flue gas waste heat to heat boiler water, at the same time, using water-water heat exchanger instead of the air cooler to recover the waste heat of the cylinder cooling water, and the waste heat of compressor could be recovered to the utmost. According to the operating effect of waste heat utilization project, economic technical analysis could be made.

  14. The catalytic pyrolysis of food waste by microwave heating.

    Science.gov (United States)

    Liu, Haili; Ma, Xiaoqian; Li, Longjun; Hu, ZhiFeng; Guo, Pingsheng; Jiang, Yuhui

    2014-08-01

    This study describes a series of experiments that tested the use of microwave pyrolysis for treating food waste. Characteristics including rise in temperature, and the three-phase products, were analyzed at different microwave power levels, after adding 5% (mass basis) metal oxides and chloride salts to the food waste. Results indicated that, the metal oxides MgO, Fe₂O₃ and MnO₂ and the chloride salts CuCl₂ and NaCl can lower the yield of bio-oil and enhance the yield of gas. Meanwhile, the metal oxides MgO and MnO₂ can also lower the low heating value (LHV) of solid residues and increase the pH values of the lower layer bio-oils. However, the chloride salts CuCl₂ and NaCl had the opposite effects. The optimal microwave power for treating food waste was 400W; among the tested catalysts, CuCl₂ was the best catalyst and had the largest energy ratio of production to consumption (ERPC), followed by MnO₂.

  15. Unburned Carbon Loss in Fly Ash of CFB Boilers Burning Hard Coal

    Institute of Scientific and Technical Information of China (English)

    L(U) Junfu(吕俊复); WANG Qimin(王启民); LI Yong(黎永); YUE Guangxi(岳光溪); Yam Y.Lee; Baldur Eliasson; SHEN Jiezhong(沈解忠); YU Long(于龙)

    2003-01-01

    The unburned carbon loss in fly ash of circulating fluidized bed (CFB) boilers, most of which are burning active fuels such as lignite or peat, is normally very low. However, most CFB boilers in China usually burn hard coals such as anthracite and bituminous coal and coal wastes, so the carbon content in the fly ash from these boilers is higher than expected. This paper investigates the source of unburned carbon in the fly ash of CFB boilers burning hard coal through a series of field tests and laboratory investigations. The char behavior during combustion, including fragmentation and deactivation, which is related to the parent coal, has an important impact on the carbon burnout in CFB boilers. The research shows that char deactivation occurs during char burnout in fluidized bed combustion, especially for large particles of low rank coal. The uneven mixing of solids and air in the core region of the furnace also causes poor burnout of carbon in CFB fly ash. An index describing the volatile content (as dry ash free basis) over the heating value is proposed to present the coal rank. The coal combustion efficiency is shown to be strongly connected with this coal index. Several changes in the CFB boiler design are suggested to reduce the unburned carbon loss in the fly ash.

  16. 600t/d生活垃圾焚烧锅炉的燃烧调整%Combustion Adjustment of 600t/d Waste Incineration Boiler

    Institute of Scientific and Technical Information of China (English)

    江勇

    2011-01-01

    垃圾焚烧炉主要以燃烧城市生活垃圾为主.城市生活垃圾热值低、水分高,燃烧调整控制难度较大.本文就如何调整生活垃圾焚烧炉燃烧进行了总结,希望能对垃圾焚烧生产人员有所启发.%Municipal solid waste mainly burned in incinerator. Because of low heating value and high moisture of municipal solid waste, controlling combustion is difficult. The article summarizes how to adjust the combustion municipal solid waste incinerator. It hopes to inspire the production staff for waste incineration.

  17. Development of a small-sized steam generator for industrial use by utilizing low frequency induction heating. Development of a small-sized electric boiler; Teishuha yudo kanetsu wo riyoshita kogyoyo kogata joki hasseiki no kaihatsu. Kogata denki boiler no kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    Yoshimura, K. [Kansai Electric Power Co. Inc., Osaka (Japan)

    1997-05-10

    Development research of a small-sized electric boiler with high reliability and safety has been performed by using secondary short circuit method of transformer among low frequency induction heating techniques. To commercialize the products with capacities of 3 kW, 6 kW and 10 kW, technology development of 3 kW-class type has been conducted at first. The product concept is as follows. Steam can be obtained whenever and wherever only by connecting to plug socket. Fuel piping and exhaust unit are not needed for the electric boiler. Operation qualification is not required for the simplified boiler. This boiler is maintenance-free. For the steam generator developed, proper quantity of softened water is supplied to the steam generation coil, magnetic field is formed within the iron core by applying current to the electromagnetic induction coil, and short circuit current flows in the steam generation coil excited by the magnetic field. Joule heat is generated by the short circuit current, which heats the water to generate steam. As a result of the tests, it was demonstrated that the load power of the primary coil was 3.35 kW and the power factor was 0.884 which satisfied the development target. 4 figs., 1 tab.

  18. Reducing the Cost of RLS: Waste Heat from Crop Production Can Be Used for Waste Processing

    Science.gov (United States)

    Lamparter, Richard; Flynn, Michael; Kliss, Mark (Technical Monitor)

    1997-01-01

    The applicability of plant-based life support systems has traditionally suffered from the limitations imposed by the high energy demand of controlled environment growth chambers. Theme types of systems are typically less than 2% efficient at converting electrical energy into biomass. The remaining 98% of supplied energy is converted to thermal energy. Traditionally this thermal energy is discharged to the ambient environment as waste heat. This paper describes an energy efficient plant-based life support system which has been designed for use at the Amundsen-Scott South Pole Station. At the South Pole energy is not lost to the environment. What is lost is the ability to extract useful work from it. The CELSS Antarctic Analog Program (CAAP) has developed a system which is designed to extract useful work from the waste thermal energy generated from plant growth lighting systems. In the CAAP system this energy is used to purify Station Sewage.

  19. Reducing the Cost of RLS: Waste Heat from Crop Production Can Be Used for Waste Processing

    Science.gov (United States)

    Lamparter, Richard; Flynn, Michael; Kliss, Mark (Technical Monitor)

    1997-01-01

    The applicability of plant-based life support systems has traditionally suffered from the limitations imposed by the high energy demand of controlled environment growth chambers. Theme types of systems are typically less than 2% efficient at converting electrical energy into biomass. The remaining 98% of supplied energy is converted to thermal energy. Traditionally this thermal energy is discharged to the ambient environment as waste heat. This paper describes an energy efficient plant-based life support system which has been designed for use at the Amundsen-Scott South Pole Station. At the South Pole energy is not lost to the environment. What is lost is the ability to extract useful work from it. The CELSS Antarctic Analog Program (CAAP) has developed a system which is designed to extract useful work from the waste thermal energy generated from plant growth lighting systems. In the CAAP system this energy is used to purify Station Sewage.

  20. The development of a modular system to burn farm animal waste to generate heat and power

    Energy Technology Data Exchange (ETDEWEB)

    Virr, M.J. [Spinheat Ltd., Pottsville, PA (United States)

    2002-07-01

    This paper presents an internally circulating fluid bed (ICFB) boiler that can burn poultry litter or other waste fuels. The disposal of animal waste is a significant problem for many poultry producers in the Chesapeake Bay area where poultry waste has contaminated local watersheds and the unpleasant odour has offended the local population. ICFB boilers can be made in the range of 3,000 to 23,000 kg/hr. Spinheat Ltd. has designed a complete modular small co-generating power plant in the range of 100 to 1,000 kW electrical generation with equivalent steam output. The co-generating power unit fits on the processor's premises to supply electricity and steam for process use by burning the poultry litter. The unit has been tested for poultry litter combustion and for emissions. This paper illustrates the complete design of the modular plants in the 100, 150, 200, 580 kW range as well as the 1 MW size. This new co-generating unit solves the waste management problem for poultry producers, as it can result in half the amount of poultry litter being spread on land as fertilizer. The cost of building the co-generation plant was reported in this paper along with the running costs of the plant. 1 tab., 8 figs.

  1. Assessment of Feasibility of the Beneficial Use of Waste Heat from the Advanced Test Reactor

    Energy Technology Data Exchange (ETDEWEB)

    Donna P. Guillen

    2012-07-01

    This report investigates the feasibility of using waste heat from the Advanced Test Reactor (ATR). A proposed glycol waste heat recovery system was assessed for technical and economic feasibility. The system under consideration would use waste heat from the ATR secondary coolant system to preheat air for space heating of TRA-670. A tertiary coolant stream would be extracted from the secondary coolant system loop and pumped to a new plate and frame heat exchanger, where heat would be transferred to a glycol loop for preheating outdoor air in the heating and ventilation system. Historical data from Advanced Test Reactor operations over the past 10 years indicates that heat from the reactor coolant was available (when needed for heating) for 43.5% of the year on average. Potential energy cost savings by using the waste heat to preheat intake air is $242K/yr. Technical, safety, and logistics considerations of the glycol waste heat recovery system are outlined. Other opportunities for using waste heat and reducing water usage at ATR are considered.

  2. Capturing the Invisible Resource. Analysis of Waste Heat Potential in Chinese Industry and Policy Options for Waste Heat to Power Generation

    Energy Technology Data Exchange (ETDEWEB)

    Lu, Hongyou [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States)

    2015-05-01

    This study analyzed the theoretical maximum potential and practical potential of waste heat in the cement, iron, and steel, and glass sectors in China, based on thermal energy modeling, expert interviews, and literature reviews.

  3. Numerical study of finned type heat exchangers for ICEs exhaust waste heat recovery

    Directory of Open Access Journals (Sweden)

    M. Hatami

    2014-11-01

    Full Text Available In this paper, two cases of heat exchangers (HEXs which previously were used in exhaust of internal combustion engines (ICEs are modeled numerically to recover the exhaust waste heat. It is tried to find the best viscous model to obtain the results with more accordance by experimental results. One of the HEXs is used in a compression ignition (CI engine with water as cold fluid and other is used in a spark ignition (SI engine with a mixture of 50% water and 50% ethylene glycol as cold fluid. As a main outcome, SST k–ω and RNG k–ε are suitable viscous models for these kinds of problems. Also, effect sizes and numbers of fins on recovered heat amount are investigated in various engine loads and speeds.

  4. DuraLith geopolymer waste form for Hanford secondary waste: correlating setting behavior to hydration heat evolution.

    Science.gov (United States)

    Xu, Hui; Gong, Weiliang; Syltebo, Larry; Lutze, Werner; Pegg, Ian L

    2014-08-15

    The binary furnace slag-metakaolin DuraLith geopolymer waste form, which has been considered as one of the candidate waste forms for immobilization of certain Hanford secondary wastes (HSW) from the vitrification of nuclear wastes at the Hanford Site, Washington, was extended to a ternary fly ash-furnace slag-metakaolin system to improve workability, reduce hydration heat, and evaluate high HSW waste loading. A concentrated HSW simulant, consisting of more than 20 chemicals with a sodium concentration of 5 mol/L, was employed to prepare the alkaline activating solution. Fly ash was incorporated at up to 60 wt% into the binder materials, whereas metakaolin was kept constant at 26 wt%. The fresh waste form pastes were subjected to isothermal calorimetry and setting time measurement, and the cured samples were further characterized by compressive strength and TCLP leach tests. This study has firstly established quantitative linear relationships between both initial and final setting times and hydration heat, which were never discovered in scientific literature for any cementitious waste form or geopolymeric material. The successful establishment of the correlations between setting times and hydration heat may make it possible to efficiently design and optimize cementitious waste forms and industrial wastes based geopolymers using limited testing results.

  5. Validation/Uncertainty Quantification for Large Eddy Simulations of the heat flux in the Tangentially Fired Oxy-Coal Alstom Boiler Simulation Facility

    Energy Technology Data Exchange (ETDEWEB)

    Smith, P.J.; Eddings, E.G.; Ring, T.; Thornock, J.; Draper, T.; Isaac, B.; Rezeai, D.; Toth, P.; Wu, Y.; Kelly, K.

    2014-08-01

    The objective of this task is to produce predictive capability with quantified uncertainty bounds for the heat flux in commercial-scale, tangentially fired, oxy-coal boilers. Validation data came from the Alstom Boiler Simulation Facility (BSF) for tangentially fired, oxy-coal operation. This task brings together experimental data collected under Alstom’s DOE project for measuring oxy-firing performance parameters in the BSF with this University of Utah project for large eddy simulation (LES) and validation/uncertainty quantification (V/UQ). The Utah work includes V/UQ with measurements in the single-burner facility where advanced strategies for O2 injection can be more easily controlled and data more easily obtained. Highlights of the work include: • Simulations of Alstom’s 15 megawatt (MW) BSF, exploring the uncertainty in thermal boundary conditions. A V/UQ analysis showed consistency between experimental results and simulation results, identifying uncertainty bounds on the quantities of interest for this system (Subtask 9.1) • A simulation study of the University of Utah’s oxy-fuel combustor (OFC) focused on heat flux (Subtask 9.2). A V/UQ analysis was used to show consistency between experimental and simulation results. • Measurement of heat flux and temperature with new optical diagnostic techniques and comparison with conventional measurements (Subtask 9.3). Various optical diagnostics systems were created to provide experimental data to the simulation team. The final configuration utilized a mid-wave infrared (MWIR) camera to measure heat flux and temperature, which was synchronized with a high-speed, visible camera to utilize two-color pyrometry to measure temperature and soot concentration. • Collection of heat flux and temperature measurements in the University of Utah’s OFC for use is subtasks 9.2 and 9.3 (Subtask 9.4). Several replicates were carried to better assess the experimental error. Experiments were specifically designed for the

  6. Computer system for monitoring power boiler operation

    Energy Technology Data Exchange (ETDEWEB)

    Taler, J.; Weglowski, B.; Zima, W.; Duda, P.; Gradziel, S.; Sobota, T.; Cebula, A.; Taler, D. [Cracow University of Technology, Krakow (Poland). Inst. for Process & Power Engineering

    2008-02-15

    The computer-based boiler performance monitoring system was developed to perform thermal-hydraulic computations of the boiler working parameters in an on-line mode. Measurements of temperatures, heat flux, pressures, mass flowrates, and gas analysis data were used to perform the heat transfer analysis in the evaporator, furnace, and convection pass. A new construction technique of heat flux tubes for determining heat flux absorbed by membrane water-walls is also presented. The current paper presents the results of heat flux measurement in coal-fired steam boilers. During changes of the boiler load, the necessary natural water circulation cannot be exceeded. A rapid increase of pressure may cause fading of the boiling process in water-wall tubes, whereas a rapid decrease of pressure leads to water boiling in all elements of the boiler's evaporator - water-wall tubes and downcomers. Both cases can cause flow stagnation in the water circulation leading to pipe cracking. Two flowmeters were assembled on central downcomers, and an investigation of natural water circulation in an OP-210 boiler was carried out. On the basis of these measurements, the maximum rates of pressure change in the boiler evaporator were determined. The on-line computation of the conditions in the combustion chamber allows for real-time determination of the heat flowrate transferred to the power boiler evaporator. Furthermore, with a quantitative indication of surface cleanliness, selective sootblowing can be directed at specific problem areas. A boiler monitoring system is also incorporated to provide details of changes in boiler efficiency and operating conditions following sootblowing, so that the effects of a particular sootblowing sequence can be analysed and optimized at a later stage.

  7. MIX DESIGN FOR OIL-PALM-BOILER CLINKER (OPBC) CONCRETE

    African Journals Online (AJOL)

    DEPT OF AGRICULTURAL ENGINEERING

    Keywords: Oil-Palm-Boiler Clinker (OPBC), Solid Waste, Mix Design, Lightweight Concrete, ... pality. These solid wastes and by-products, ... alternative to the conventional concrete materi- ... to produce steam to generate electricity for the.

  8. Bypass valve and coolant flow controls for optimum temperatures in waste heat recovery systems

    Science.gov (United States)

    Meisner, Gregory P

    2013-10-08

    Implementing an optimized waste heat recovery system includes calculating a temperature and a rate of change in temperature of a heat exchanger of a waste heat recovery system, and predicting a temperature and a rate of change in temperature of a material flowing through a channel of the waste heat recovery system. Upon determining the rate of change in the temperature of the material is predicted to be higher than the rate of change in the temperature of the heat exchanger, the optimized waste heat recovery system calculates a valve position and timing for the channel that is configurable for achieving a rate of material flow that is determined to produce and maintain a defined threshold temperature of the heat exchanger, and actuates the valve according to the calculated valve position and calculated timing.

  9. Cracking and corrosion recovery boiler

    Energy Technology Data Exchange (ETDEWEB)

    Suik, H. [Tallinn Technical University, Horizon Pulp and Paper, Tallinn (Estonia)

    1998-12-31

    The corrosion of heat surfaces and the cracking the drums are the main problems of the recovery boiler. These phenomena have been appeared during long-term operation of boiler `Mitsubishi - 315` erected at 1964. Depth of the crack is depending on the number of shutdowns and on operation time. Corrosion intensity of different heat surfaces is varying depend on the metal temperature and the conditions at place of positioning of tube. The lowest intensity of corrosion is on the bank tubes and the greatest is on the tubes of the second stage superheater and on the tubes at the openings of air ports. (orig.) 5 refs.

  10. The alternatives for pot-ale disposal. [Evaporation by waste heat recovery and anaerobic digestion

    Energy Technology Data Exchange (ETDEWEB)

    Marriott, S. (UKAEA Harwell Lab. (UK). Energy Technology Div.)

    1990-01-01

    Pot-ale is a by-product of whisky distilling and when concentrated by evaporation can be sold as cattle feed. Examples of energy savings achieved by recovering waste heat from distilleries and using this waste heat to evaporate the water from the pot-ale are described. Another option for pot-ale disposal is anaerobic digestion to biogas. (UK).

  11. System and method for determining the net output torque from a waste heat recovery system

    Science.gov (United States)

    Tricaud, Christophe; Ernst, Timothy C.; Zigan, James A.

    2016-12-13

    The disclosure provides a waste heat recovery system with a system and method for calculation of the net output torque from the waste heat recovery system. The calculation uses inputs from existing pressure and speed sensors to create a virtual pump torque sensor and a virtual expander torque sensor, and uses these sensors to provide an accurate net torque output from the WHR system.

  12. System and method for determining the net output torque from a waste heat recovery system

    Energy Technology Data Exchange (ETDEWEB)

    Tricaud, Christophe; Ernst, Timothy C.; Zigan, James A.

    2016-12-13

    The disclosure provides a waste heat recovery system with a system and method for calculation of the net output torque from the waste heat recovery system. The calculation uses inputs from existing pressure and speed sensors to create a virtual pump torque sensor and a virtual expander torque sensor, and uses these sensors to provide an accurate net torque output from the WHR system.

  13. Model predictive control of a waste heat recovery system for automotive diesel engines

    NARCIS (Netherlands)

    Feru, E.; Willems, F.; De Jager, B.; Steinbuch, M.

    2014-01-01

    In this paper, a switching Model Predictive Control strategy is designed for an automotive Waste Heat Recovery system with two parallel evaporators. The objective is to maximize Waste Heat Recovery system output power, while satisfying safe operation under highly dynamic disturbances from the engine

  14. Measurement of gas species, temperatures, char burnout, and wall heat fluxes in a 200-MW{sub e} lignite-fired boiler at different loads

    Energy Technology Data Exchange (ETDEWEB)

    Li, Zhengqi; Jing, Jianping; Liu, Guangkui; Chen, Zhichao; Liu, Chunlong [School of Energy Science and Engineering, Harbin Institute of Technology, 92, West Dazhi Street, Harbin 150001 (China)

    2010-04-15

    We measured various operational parameters of a 200-MW{sub e}, wall-fired, lignite utility boiler under different loads. The parameters measured were gas temperature, gas species concentration, char burnout, component release rates (C, H and N), furnace temperature, heat flux, and boiler efficiency. Cold air experiments of a single burner were conducted in the laboratory. A double swirl flow pulverized-coal burner has two ring recirculation zones that start in the secondary air region of the burner. With increasing secondary air flow, the air flow axial velocity increases, the maximum values for the radial velocity, tangential velocity, and turbulence intensity all increase, and there are slight increases in the air flow swirl intensity and the recirculation zone size. With increasing load gas, the temperature and CO concentration in the central region of burner decrease, while O{sub 2} concentration, NO{sub x} concentration, char burnout, and component release rates of C, H, and N increase. Pulverized-coal ignites farther into the burner, in the secondary air region. Gas temperature, O{sub 2} concentration, NO{sub x} concentration, char burnout and component release rates of C, H, and N all increase. Furthermore, CO concentration varies slightly and pulverized-coal ignites closer. In the side wall region, gas temperature, O{sub 2} concentration, and NO{sub x} concentration all increase, but CO concentration varies only slightly. In the bottom row burner region the furnace temperature and heat flux increase appreciably, but the increase become more obvious in the middle and top row burner regions and in the burnout region. Compared with a 120-MW{sub e} load, the mean NO{sub x} emission at the air preheater exits for 190-MW{sub e} load increases from 589.5 mg/m{sup 3} (O{sub 2} = 6%) to 794.6 mg/m{sup 3} (O{sub 2} = 6%), and the boiler efficiency increases from 90.73% to 92.45%. (author)

  15. Utilization of waste heat in trucks for increased fuel economy

    Science.gov (United States)

    Leising, C. J.; Purohit, G. P.; Degrey, S. P.; Finegold, J. G.

    1978-01-01

    The waste heat utilization concepts include preheating, regeneration, turbocharging, turbocompounding, and Rankine engine compounding. Predictions are based on fuel-air cycle analyses, computer simulation, and engine test data. All options are evaluated in terms of maximum theoretical improvements, but the Diesel and adiabatic Diesel are also compared on the basis of maximum expected improvement and expected improvement over a driving cycle. The study indicates that Diesels should be turbocharged and aftercooled to the maximum possible level. The results reveal that Diesel driving cycle performance can be increased by 20% through increased turbocharging, turbocompounding, and Rankine engine compounding. The Rankine engine compounding provides about three times as much improvement as turbocompounding but also costs about three times as much. Performance for either can be approximately doubled if applied to an adiabatic Diesel.

  16. Automotive absorption air conditioner utilizing solar and motor waste heat

    Science.gov (United States)

    Popinski, Z. (Inventor)

    1981-01-01

    In combination with the ground vehicles powered by a waste heat generating electric motor, a cooling system including a generator for driving off refrigerant vapor from a strong refrigerant absorbant solution is described. A solar collector, an air-cooled condenser connected with the generator for converting the refrigerant vapor to its liquid state, an air cooled evaporator connected with the condenser for returning the liquid refrigerant to its vapor state, and an absorber is connected to the generator and to the evaporator for dissolving the refrigerant vapor in the weak refrigerant absorbant solution, for providing a strong refrigerant solution. A pump is used to establish a pressurized flow of strong refrigerant absorbant solution from the absorber through the electric motor, and to the collector.

  17. Hazardous Waste: EPA’s Generation and Management Data Need Further Improvement

    Science.gov (United States)

    1990-02-01

    System: Standards Applicable to Generators of Hazardous Waste and Standards Applicable to Owners and Operators of Hazardous Waste Treament , Storage...could be treated as liquids if they become more fluid when heated . More accurate quantitative meas- ures or continuous variables, such as the total...uses of incineration. For example, cement kilns and industrial boilers use hazardous waste as a fuel. The primary pur- pose is to produce heat for an

  18. Gradient utilization of coking waste heat%焦化余热的梯级利用

    Institute of Scientific and Technical Information of China (English)

    徐营营; 刘旭明; 赵永宽

    2015-01-01

    利用焦化生产过程中的余热进行冬季采暖,可将采暖后的余热供蔬菜大棚利用,再回收低品质热能,实现热量梯级利用。%This paper presents the method of utilizing the coking waste heat for winter heating, and the waste heat after winter heating is further supplied to vegetable greenhouse, which has recovered low quality heat energy and realized gradient utilization of heat energy.

  19. Investigation of Heat Exchange Efficiency in the Heat Exchanger Waste Heat Recovery with Granular Nozzle

    Directory of Open Access Journals (Sweden)

    Boshkova I.L.

    2016-12-01

    Full Text Available The article analyzes the characteristics of the heat transfer process between the dispersed and gaseous medium for the moving and fixed layer of particulate material. The methods of calculus of thermal and hydraulic regimes of heat exchangers with a dense layer of particles were elaborated. The results of experimental studies of the process of heating of different kinds of granular material, intended for use as a nozzle in the recuperative heat exchanger. The influence of the height of heating chamber, the particle diameter on the output temperature of the granular material has been determined. The dependence of the temperature of the gas and solid components of the height of the nozzle has been presented.

  20. CFD Simulation On CFBC Boiler

    Directory of Open Access Journals (Sweden)

    Amol S. Kinkar

    2015-02-01

    Full Text Available Abstract Heavy industrialization amp modernization of society demands in increasing of power cause to research amp develop new technology amp efficient utilization of existing power units. Variety of sources are available for power generation such as conventional sources like thermal hydro nuclear and renewable sources like wind tidal biomass geothermal amp solar. Out of these most common amp economical way for producing the power is by thermal power stations. Various industrial boilers plays an important role to complete the power generation cycle such as CFBC Circulating Fluidized Bed Combustion FBC Fluidized Bed Combustion AFBC Atmospheric Fluidized Bed Combustion Boiler CO Boiler RG amp WHR Boiler Waster heat recovery Boiler. This paper is intended to comprehensively give an account of knowledge related to refractory amp its failure in CFBC boiler with due effect of flue gas flow during operation on refractory by using latest technology of CAD Computer aided Design amp CAE Computer aided Engineering. By conceptual application of these technology the full scale model is able to analyze in regards the flow of flue gas amp bed material flow inside the CFBC loop via CFD Computational Fluid Dynamics software. The results obtained are helpful to understand the impact of gas amp particles on refractory in different areas amp also helped to choose suitable refractory material in different regions.

  1. Heat Recovery From Tail Gas Incineration To Generate Power

    Energy Technology Data Exchange (ETDEWEB)

    Tawfik, Tarek

    2010-09-15

    Many industrial processes result in tail gas wastes that must be flared or incinerated to abide with environmental guidelines. Tail gas incineration occurs in several chemical processes resulting in high-temperature exhaust gas that simply go to the stack, thus wasting all that valuable heat! This paper discusses useful heat recovery and electric power generation utilizing available heat in exhaust gas from tail gas incinerators. This heat will be recovered in a waste-heat recovery boiler that will produce superheated steam to expand in a steam turbine to generate power. A detailed cost estimate is presented.

  2. Waste heat potentials in the drying section of the paper machine in Umka Cardboard Mill

    Directory of Open Access Journals (Sweden)

    Jankes Goran

    2011-01-01

    Full Text Available Paper production is one of the most energy intensive industrial processes. The use of waste heat is very important for energy efficiency improvement in paper industry. This paper deals with methods for calculation of potentials of waste heat generated in paper/board production process. For that purpose, the material and heat balance of the cardboard machine at Umka Cardboard Mill has been determined. Field measurements were conducted in order to define the unknown values of process parameters used for calculation in the balance equations and modelling. The focus was given to the cardboard drying section, which consumes most of the energy supplied to the machine. Additional aim of the work presented in the paper was to evaluate the specific energy consumption and the thermal efficiency of all individual energy units within the machine’s drying section. The results indicate two main sources of waste heat: waste heat released to the atmosphere with the discharge air from the present waste heat recovery system (14,380 kW; and waste heat released into the hall from the machine and extracted by the hall ventilation system (4,430 kW. Waste heat from both sources is characterized by fairly low temperatures 58-75ºС and fairly high moisture content (30-40 g/kg. The waste heat can be partly utilized for preheating the fresh air in cardboard drying process, saving up to 13% of steam consumption. The specific heat consumption and specific steam consumption (consumption per tonne of produced cardboard of the machine was 1,490 kWh/t and 1.4 t/t, respectively. The thermal efficiency of drying section and coating drying section was 55.6% and 33.6%, respectively. All these figures imply necessity for further waste heat utilization with the aim of improving the efficiency of energy use.

  3. Desain Compact Heat Exchanger Tipe Fin And Tube Sebagai Alat Pendingin Motor Pada Boiler Feed Pump. Studi Kasus Pada Sebuah Perusahaan Pembangkit Tenaga Listrik

    Directory of Open Access Journals (Sweden)

    Luki Apriliasari

    2013-09-01

    Full Text Available Motor listrik penggerak boiler feed pump harus bekerja secara kontinyu, dan hanya boleh mati pada saat dilakukan maintenance, apabila tidak diberikan pendinginan maka akan terjadi overheating dan menyebabkan kerusakan pada motor. Hal ini sering terjadi di PLTU, motor listrik hanya didinginkan dengan dialiri udara bebas. System ini memiliki keterbatasan yaitu kotoran yang terkandung di udara bisa menempel di dinding motor, justru menyebabkan panas dalam motor tidak keluar dengan maksimal. Untuk mengatasi keterbatasan tersebut, maka diusulkan suatu metode pendinginan yaitu dengan mendesain heat exchanger tipe compact (fin and tube. Data – data operasi diambil dari suatu perusahaan pembangkit tenaga listrik yang dijadikan obyek study. Perhitungan desain heat exchanger dengan metode ∆TLMTD. Setelah mendapat dimensi yang sesuai dengan panas yang akan didinginkan, maka dilakukan analisa performansi yaitu nilai effectiveness terhadap perubahan beban. Hasil yang didapatkan dari penyelesaian study kasus ini adalah dimensi compact heat exchanger yang memiliki spesifikasi sesuai surface 7.75-5/8T dari Kays and London dengan panjang fin 1 meter, lebar fin 0,3 m, dan panjang tube 1 meter. Hasil analisa performansi (effectiveness terhadap variasi beban yaitu semakin tinggi pembebanan maka nilai effectiveness juga semakin tinggi.

  4. Impact of the amount of working fluid in loop heat pipe to remove waste heat from electronic component

    Directory of Open Access Journals (Sweden)

    Smitka Martin

    2014-03-01

    Full Text Available One of the options on how to remove waste heat from electronic components is using loop heat pipe. The loop heat pipe (LHP is a two-phase device with high effective thermal conductivity that utilizes change phase to transport heat. It was invented in Russia in the early 1980’s. The main parts of LHP are an evaporator, a condenser, a compensation chamber and a vapor and liquid lines. Only the evaporator and part of the compensation chamber are equipped with a wick structure. Inside loop heat pipe is working fluid. As a working fluid can be used distilled water, acetone, ammonia, methanol etc. Amount of filling is important for the operation and performance of LHP. This work deals with the design of loop heat pipe and impact of filling ratio of working fluid to remove waste heat from insulated gate bipolar transistor (IGBT.

  5. Application of Gas-fired Heating and Hot Water Combi-boilers in Residential Buildings%燃气采暖热水炉在居住建筑中的应用

    Institute of Scientific and Technical Information of China (English)

    陆继红; 李伟

    2013-01-01

    The development trend of gas-fired consumption is introduced briefly, as well as the utilization of gas-fired heating and hot water combi-boilers in residential building at home and abroad. “The National 12th Five-Year Plan for the Cities and Towns Gas-Fired De-velopment”,“Gas-Fired Heating And Hot Water Combi-Boilers (GB 25034-2010)”, and construction of gas-fired pipeline network promote popularity and rapid growth of gas-fired heating and hot water combi-boilers. The classification and main components of gas-fired heating and hot water combi-boilers are presented. The pollutant emission of gas-fired heating and hot water combi-boilers is far lower than the de-mands in standards by illustrating an example, meeting related requirements of national environmental protection. Main points of designing heating system of gas-fired heating and hot water combi-boilers are sketched.%简要介绍了燃气消费的发展趋势、燃气采暖热水炉在国内外居住建筑中的使用情况。《全国城镇燃气发展“十二五”规划》和GB 25034-2010《燃气采暖热水炉》强制性国家标准的发布实施,燃气管网的建设,推动了城镇燃气采暖热水炉产品的进一步普及和快速增长。介绍了燃气采暖热水炉的种类和组成。举例说明了燃气采暖热水炉的烟气排放中污染物含量远低于标准中污染物排放要求,满足国家环保规定。简述了燃气采暖热水炉采暖系统的设计要点。

  6. Influence of Compressor Station Waste-Heat Recovery Section on Operational Efficiency of Gas Turbine Drive with Isobaric Heat Supply and Regenerative Heat Utilization

    Directory of Open Access Journals (Sweden)

    A. Nesenchuk

    2013-01-01

    Full Text Available The possibility to utilize existing secondary energy resources for heat supply of an industrial enterprise has been proposed on the basis of the analysis on operation of compressor stations of a cross-country gas pipe-line. The paper considers an influence of waste heat recovery section on operational efficiency of gas turbine drive with regenerative heat utilization.

  7. Development Of An Industrial High Temperature Heat Pump With Twin Screw Compressor

    OpenAIRE

    He, Yongning; Yang, Dongfang; Cao, Feng; Li, Gang

    2014-01-01

    In industrial applications, 90-150? hot water needed during production processes is traditionally provided by fuel-fired boilers. The usage of fuel-fired boiler has a low efficiency of energy use and potential danger of explosion. 30-60?waste water with large amount of energy is rejected to environment directly, which causes a great energy loss and thermal pollution. Seeking for a much high efficiency and safe heating pattern is essential to replace the boilers used now. High temperature heat...

  8. 40 CFR 63.6092 - Are duct burners and waste heat recovery units covered by subpart YYYY?

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 12 2010-07-01 2010-07-01 true Are duct burners and waste heat... Combustion Turbines What This Subpart Covers § 63.6092 Are duct burners and waste heat recovery units covered by subpart YYYY? No, duct burners and waste heat recovery units are considered steam generating...

  9. 46 CFR 54.15-15 - Relief devices for unfired steam boilers, evaporators, and heat exchangers (modifies UG-126).

    Science.gov (United States)

    2010-10-01

    ... requirement of § 54.15-5. (g)(1) A heat exchanger with steam in the shell and liquid in the tubes or coils at... more than 6 percent above the safety valve setting. (f) A heat exchanger with liquid in the shell and..., and heat exchangers (modifies UG-126). 54.15-15 Section 54.15-15 Shipping COAST GUARD, DEPARTMENT...

  10. 46 CFR 53.01-3 - Adoption of section IV of the ASME Boiler and Pressure Vessel Code.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Adoption of section IV of the ASME Boiler and Pressure...) MARINE ENGINEERING HEATING BOILERS General Requirements § 53.01-3 Adoption of section IV of the ASME Boiler and Pressure Vessel Code. (a) Heating boilers shall be designed, constructed, inspected,...

  11. Modelling temperature-dependent heat production over decades in High Arctic coal waste rock piles

    DEFF Research Database (Denmark)

    Hollesen, Jørgen; Elberling, Bo; Jansson, P.E.

    2011-01-01

    controlling the internal build up of heat leading to potential self-incineration. However, site specific measurements of temperature-dependent heat production as well as simulation results show that the heat produced from pyrite oxidation alone cannot cause such a temperature increase and that processes......Subsurface heat production from oxidation of pyrite is an important process that may increase subsurface temperatures within coal waste rock piles and increase the release of acid mine drainage, AMD. Waste rock piles in the Arctic are especially vulnerable to changes in subsurface temperatures...... as the release of AMD normally is limited by permafrost. Here we show that temperatures within a 20 year old heat-producing waste rock pile in Svalbard (78°N) can be modelled by the one-dimensional heat and water flow model (CoupModel) with a new temperature-dependent heat-production module that includes both...

  12. Analysis of results obtained using the automatic chemical control of the quality of the water heat carrier in the drum boiler of the Ivanovo CHP-3 power plant

    Science.gov (United States)

    Larin, A. B.; Kolegov, A. V.

    2012-10-01

    Results of industrial tests of the new method used for the automatic chemical control of the quality of boiler water of the drum-type power boiler ( P d = 13.8 MPa) are described. The possibility of using an H-cationite column for measuring the electric conductivity of an H-cationized sample of boiler water over a long period of time is shown.

  13. Recovery of Exhaust Waste Heat for ICE Using the Beta Type Stirling Engine

    Directory of Open Access Journals (Sweden)

    Wail Aladayleh

    2015-01-01

    Full Text Available This paper investigates the potential of utilizing the exhaust waste heat using an integrated mechanical device with internal combustion engine for the automobiles to increase the fuel economy, the useful power, and the environment safety. One of the ways of utilizing waste heat is to use a Stirling engine. A Stirling engine requires only an external heat source as wasted heat for its operation. Because the exhaust gas temperature may reach 200 to 700°C, Stirling engine will work effectively. The indication work, real shaft power and specific fuel consumption for Stirling engine, and the exhaust power losses for IC engine are calculated. The study shows the availability and possibility of recovery of the waste heat from internal combustion engine using Stirling engine.

  14. 大型硫磺制酸废热回收设备的设计与布置%The design and layout of waste heat recovery equipment in large sulphur-burning sulphuric acid plants

    Institute of Scientific and Technical Information of China (English)

    王渭清

    2012-01-01

    介绍了大型硫磺制酸废热回收系统选用的不同工艺流程、设备和蒸汽参数,详细分析了废热锅炉、过热器、省煤器等设备的选型、结构、参数、尺寸、材料,并对废热回收系统的设备、管道布置及防腐保温等方面提出了优化措施。%The processes, equipment and steam parameters of waste heat recovery system used in large-scale sulphur-burning sulphuric acid plants are described. A detail analysis of the structure, parameters, dimensions and materials of waste heat boiler, superheater and economizer is made and optimization measures of equipment and pipe layout, corrosion protection and insulation are proposed.

  15. Industrial Waste Heat Recovery - Potential Applications, Available Technologies and Crosscutting R&D Opportunities

    Energy Technology Data Exchange (ETDEWEB)

    Thekdi, Arvind [E3M Inc, North Potomac, MD (United States); Nimbalkar, Sachin U. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-01-01

    The purpose of this report was to explore key areas and characteristics of industrial waste heat and its generation, barriers to waste heat recovery and use, and potential research and development (R&D) opportunities. The report also provides an overview of technologies and systems currently available for waste heat recovery and discusses the issues or barriers for each. Also included is information on emerging technologies under development or at various stages of demonstrations, and R&D opportunities cross-walked by various temperature ranges, technology areas, and energy-intensive process industries.

  16. Life Cycle Assesment (LCA Based Environmental Impact Minimization of Solid Fuel Boilers in Lithuanian Industry

    Directory of Open Access Journals (Sweden)

    Marius Šulga

    2011-12-01

    Full Text Available Today Europe is facing unprecedented energy problems related to the EU dependence on energy imports, concerns about global supplies of fossil fuel and obvious climate change. However, despite all these problems Europe wastes at least 20 percent of energy due to its inefficient use.The EU energy efficiency policy states that one of the biggest saving potentials lies in heating of the buildings whose current consumption is ~ 1725 Mt. The EU building sector is the largest final energy consumer.This research deals with domestic solid fuel boilers that are used in buildings and their efficiency increase by applying life-cycle tools. This article analyzes the situation of manufacturing solid fuel boilers in Lithuania, the EU EuP policy, the main environmental issues of boilers production (their production and use phases. The impact of two different fuels (wood and coal on the environment is also estimated, propositions of an ecological design of boilers are presented and a new solid fuel boiler is described.

  17. Boiler corrosion. Corrosion of boilers at low boiler water temperatures. Heizkessel-Korrosion. Korrosion von Heizkesseln bei tiefen Kesselwassertemperaturen

    Energy Technology Data Exchange (ETDEWEB)

    Koebel, M.; Elsener, M.

    1989-02-01

    Thermostatic cast iron and steel 35.8 specimens were inserted between the fire tubes of a test boiler and exposed to flue gases for a period of three weeks. The corrosion rates at material temperatures between 20 and 60deg C as well as the effects of continuous and intermittent boiler operation were determined. Details are given on the specimens alloying constituents, the testing and test conditions (schematic representation of the experimental set-up). Diagrams and tables facilitate access to test results informing about corrosion rates and corrosion product structure analyses for continuous burner operation. While low boiler water temperatures (below 60deg C in the case of extra light heating oils) are found to necessarily involve higher risks and shorter boiler service lives, low flue gas temperatures alone are considered not to be increasing the risk of boiler corrosion. (HWJ).

  18. Collection of low-grade waste heat for enhanced energy harvesting

    Science.gov (United States)

    Dede, Ercan M.; Schmalenberg, Paul; Wang, Chi-Ming; Zhou, Feng; Nomura, Tsuyoshi

    2016-05-01

    Enhanced energy harvesting through the collection of low-grade waste heat is experimentally demonstrated. A structural optimization technique is exploited in the design of a thermal-composite substrate to guide and gather the heat emanating from multiple sources to a predetermined location. A thermoelectric generator is then applied at the selected focusing region to convert the resulting low-grade waste heat to electrical power. The thermal characteristics of the device are experimentally verified by direct temperature measurements of the system and numerically validated via heat conduction simulations. Electrical performance under natural and forced convection is measured, and in both cases, the device with optimized heat flow control plus energy harvesting demonstrates increased power generation when compared with a baseline waste heat recovery system. Electronics applications include energy scavenging for autonomously powered sensor networks or self-actuated devices.

  19. Collection of low-grade waste heat for enhanced energy harvesting

    Directory of Open Access Journals (Sweden)

    Ercan M. Dede

    2016-05-01

    Full Text Available Enhanced energy harvesting through the collection of low-grade waste heat is experimentally demonstrated. A structural optimization technique is exploited in the design of a thermal-composite substrate to guide and gather the heat emanating from multiple sources to a predetermined location. A thermoelectric generator is then applied at the selected focusing region to convert the resulting low-grade waste heat to electrical power. The thermal characteristics of the device are experimentally verified by direct temperature measurements of the system and numerically validated via heat conduction simulations. Electrical performance under natural and forced convection is measured, and in both cases, the device with optimized heat flow control plus energy harvesting demonstrates increased power generation when compared with a baseline waste heat recovery system. Electronics applications include energy scavenging for autonomously powered sensor networks or self-actuated devices.

  20. Energy storage-boiler tank

    Science.gov (United States)

    Chubb, T. A.; Nemecek, J. J.; Simmons, D. E.

    1980-01-01

    Activities performed in an effort to demonstrate heat of fusion energy storage in containerized salts are reported. The properties and cycle life characteristics of a eutectic salt having a boiling point of about 385 C (NaCl, KCl, Mg Cl2) were determined. M-terphenyl was chosen as the heat transfer fluid. Compatibility studies were conducted and mild steel containers were selected. The design and fabrication of a 2MWh storage boiler tank are discussed.

  1. Thermodynamic Analysis of Blast Furnace Slag Waste Heat-Recovery System Integrated with Coal Gasification

    Science.gov (United States)

    Duan, W. J.; Li, P.; Lei, W.; Chen, W.; Yu, Q. B.; Wang, K.; Qin, Q.

    2015-05-01

    The blast furnace (BF) slag waste heat was recovered by an integrated system stage by stage, which combined a physical and chemical method. The water and coal gasification reactions were used to recover the heat in the system. Based on the first and second law of thermodynamics, the thermodynamic analysis of the system was carried out by the enthalpy-exergy diagram. The results showed that the concept of the "recovery-temperature countercurrent, energy cascade utilization" was realized by this system to recover and use the high-quality BF slag waste heat. In this system, the high-temperature waste heat was recovered by coal gasification and the relatively low-temperature waste heat was used to produce steam. The system's exergy and thermal recycling efficiency were 52.6% and 75.4%, respectively. The exergy loss of the integrated system was only 620.0 MJ/tslag. Compared with the traditional physical recycling method producing steam, the exergy and thermal efficiencies of the integrated system were improved significantly. Meanwhile, approximately 182.0 m3/tslag syngas was produced by coal gasification. The BF slag waste heat will be used integrally and efficiently by the integrated system. The results provide the theoretical reference for recycling and using the BF slag waste heat.

  2. Research on Pollution Control of Heating Boiler in Center City of Qiqihaer%齐齐哈尔市中心城区供热锅炉污染控制研究

    Institute of Scientific and Technical Information of China (English)

    古伟宏

    2013-01-01

    分析了齐齐哈尔市中心城区供热锅炉存在的环境问题,结合国务院《大气污染防治行动计划》和即将发布的《锅炉大气污染物排放标准》,提出了供热锅炉污染控制措施。%The paper analyses environmental problems of heating boiler in center city of Qiqihaer and puts for-ward pollution control measures of heating boiler on the basis of The State Council" Atmospheric pollution pre-vention and control action plan" and soon to be released “Emission standard of air pollutants for boiler”.

  3. Waste Heat Recovery by Heat Pipe Air-Preheater to Energy Thrift from the Furnace in a Hot Forging Process

    Directory of Open Access Journals (Sweden)

    Lerchai Yodrak

    2010-01-01

    Full Text Available Problem statement: Currently, the heat pipe air-preheater has become importance equipment for energy recovery from industrial waste heat because of its low investment cost and high thermal conductivity. Approach: This purpose of the study was to design, construct and test the waste heat recovery by heat pipe air-preheater from the furnace in a hot brass forging process. The mathematical model was developed to predict heat transfer rate and applied to compute the heat pipe air-preheater in a hot brass forging process. The heat pipe air-preheater was designed, constructed and tested under medium temperature operating conditions with inlet hot gas ranging between 370-420°C using water as the working fluid with 50% filling by volume of evaporator length. Results: The experiment findings indicated that when the hot gas temperature increased, the heat transfer rate also increased. If the internal diameter increased, the heat transfer rate increased and when the tube arrangement changed from inline to staggered arrangement, the heat transfer rate increased. Conclusion/Recommendations: The heat pipe air-preheater can reduced the quantity of using gas in the furnace and achieve energy thrift effectively.

  4. Demand for waste as fuel in the swedish district heating sector: a production function approach.

    Science.gov (United States)

    Furtenback, Orjan

    2009-01-01

    This paper evaluates inter-fuel substitution in the Swedish district heating industry by analyzing almost all the district heating plants in Sweden in the period 1989-2003, specifically those plants incinerating waste. A multi-output plant-specific production function is estimated using panel data methods. A procedure for weighting the elasticities of factor demand to produce a single matrix for the whole industry is introduced. The price of waste is assumed to increase in response to the energy and CO2 tax on waste-to-energy incineration that was introduced in Sweden on 1 July 2006. Analysis of the plants involved in waste incineration indicates that an increase in the net price of waste by 10% is likely to reduce the demand for waste by 4.2%, and increase the demand for bio-fuels, fossil fuels, other fuels and electricity by 5.5%, 6.0%, 6.0% and 6.0%, respectively.

  5. Research and Application of Power Generation by Tail Flue Gas Waste Heat of Sintering Machine%烧结机机尾烟气余热发电的探究与应用

    Institute of Scientific and Technical Information of China (English)

    2013-01-01

      邯钢新区回收了2×360m2烧结机机尾余热烟气,共配置2套余热锅炉,产生中压蒸汽并入原30 MW烧结余热发电中压蒸汽母管,以实现能源循环利用,提高现有烧结余热发电机组的利用效率,提高企业经济效益。%The tail flue gas waste heat of 2í360m2 sintering machines has been recov-ered in the newly-built area of Handan Iron & Steel Group Co., Ltd. Two sets of waste heat boiler are configurated. The produced medium pressure steam is incorporated into the medium pressure steam pipe of the original 30 mw sintering waste heat power generation so as to achieve energy recycling, to increase utilization efficiency of the existing sintering waste heat power generation units, and to improve enterprise economic benefits.

  6. Glass waste forms for heat-generating Cs{sup +} and Sr{sup 2+} wastes from pyro-processing

    Energy Technology Data Exchange (ETDEWEB)

    Seo, Min Suk; Heo, Jong [POSTECH, Pohang (Korea, Republic of); Park, Hwan Seo [KAERI, Daejeon (Korea, Republic of)

    2016-05-15

    Pyro-processing is one of the promising recycling technologies for spent nuclear fuel (SNF) from Light Water Reactors (LWR) in Korea. This processing is able to separate radioactive waste nuclei and reduce heat loading in storage site by extraction of heat generating radioactive nuclei. In this study, we used alumino-borosilicate glasses for the immobilization of Cs{sub 2}O and SrO wastes. Glasses were prepared and their important properties including chemical durability were analyzed. In addition, heat generation and its effect on thermal stability of glasses was examined. Glass waste forms that contain heat-generating Cs{sup +} and Sr{sup 2+} from pyro-processing were synthesized. Basic properties of glasses such as densities, linear expansion coefficients and glass-transition temperatures were similar to those of industrial radioactive waste glass. Analysis on the heat load simulation under the failure of the cooling system indicated that maximum temperature inside the canisters are well below the glass-transition temperature of each glass.

  7. Conformable Thermoelectric Device for Waste Heat Scavenging in Space Applications Project

    Data.gov (United States)

    National Aeronautics and Space Administration — NASA space exploration missions stand to benefit from reliable means to conserve energy that is otherwise given off as waste heat. Thermoelectric generators have...

  8. Catalytic Decomposition of Gaseous Byproducts from Heat Melt Waste Compaction Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Volume reduction is a critical element of Solid Waste Management for manned spacecraft and planetary habitations. To this end, a Heat Melt Compaction System is under...

  9. Thermal Spray Coatings for High-Temperature Corrosion Protection in Biomass Co-Fired Boilers

    Science.gov (United States)

    Oksa, M.; Metsäjoki, J.; Kärki, J.

    2015-01-01

    There are over 1000 biomass boilers and about 500 plants using waste as fuel in Europe, and the numbers are increasing. Many of them encounter serious problems with high-temperature corrosion due to detrimental elements such as chlorides, alkali metals, and heavy metals. By HVOF spraying, it is possible to produce very dense and well-adhered coatings, which can be applied for corrosion protection of heat exchanger surfaces in biomass and waste-to-energy power plant boilers. Four HVOF coatings and one arc sprayed coating were exposed to actual biomass co-fired boiler conditions in superheater area with a probe measurement installation for 5900 h at 550 and 750 °C. The coating materials were Ni-Cr, IN625, Fe-Cr-W-Nb-Mo, and Ni-Cr-Ti. CJS and DJ Hybrid spray guns were used for HVOF spraying to compare the corrosion resistance of Ni-Cr coating structures. Reference materials were ferritic steel T92 and nickel super alloy A263. The circulating fluidized bed boiler burnt a mixture of wood, peat and coal. The coatings showed excellent corrosion resistance at 550 °C compared to the ferritic steel. At higher temperature, NiCr sprayed with CJS had the best corrosion resistance. IN625 was consumed almost completely during the exposure at 750 °C.

  10. CFDB Steam Heat Conduction Oil Composite Boiler Application in Dyeing and Finishing Plant%循环双流化床蒸汽导热油复合锅炉在染整厂的应用

    Institute of Scientific and Technical Information of China (English)

    林金辉

    2016-01-01

    The paper discuss about the principle, structure and advantages of the one new type and high efficient boiler-CFDB steam heat conduction oil composite boiler, what's more, the boiler has the case in dyeing and finishing plant that it has been built and running. Through practical testing, it can bring certain economic benefits, environmental benefits and social benefits, and make some reference for dyeing and finishing plant boiler system integration.%本文对一种新型高效锅炉-循环双流化床蒸汽导热油复合锅炉的原理、结构及优点做了论述,且该型锅炉已在染整厂有实例建成投入运行,通过实践检验,它能够带来一定的经济效益、环保效益和社会效益,为染整厂锅炉系统整合有一定借鉴作用。

  11. Possibilities for gas turbine and waste incinerator integration

    NARCIS (Netherlands)

    Korobitsyn, M.A.; Jellema, P.; Hirs, G.G.

    1999-01-01

    The aggressive nature of the flue gases in municipal waste incinerators does not allow the temperature of steam in the boiler to rise above 400°C. An increase in steam temperature can be achieved by external superheating in a heat recovery steam generator positioned behind a gas turbine, so that ste

  12. EXPERIMENTAL STUDY ON SEMI-OPEN HEAT PIPES AND ITS APPLICATIONS

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Semi-open heat pipes were studied experimentally in this work. A new kind of semi-open heat pipe with fluid swirl backflow was developed on the basis of the traditional semi-open heat pipe. Heat transfer characteristics during operation and start-up of closed heat pipe、traditional semi-open heat pipe and swirl flow semi-open heat pipe were investigated. The swirl orifice' s backflow effect on enhancing the working limitation was obtained. Heat exchangers or waste heat boilers made of swirl flow semi-open heat pipes and semi-open heat pipes have been successfully used in high or variable gas temperature engineering applications.

  13. Experimental Investigation of Heat Transfer and Pressure Drop Characteristics of H-type Finned Tube Banks

    OpenAIRE

    2014-01-01

    H-type finned tube heat exchanger elements maintain a high capacity for heat transfer, possess superior self-cleaning properties and retain the ability to effect flue gas waste heat recovery in boiler renovations. In this paper, the heat transfer and pressure drop characteristics of H-type finned tube banks are studied via an experimental open high-temperature wind tunnel system. The effects of fin width, fin height, fin pitch and air velocity on fin efficiency, convective heat transfer coe...

  14. A JOULE-HEATED MELTER TECHNOLOGY FOR THE TREATMENT AND IMMOBILIZATION OF LOW-ACTIVITY WASTE

    Energy Technology Data Exchange (ETDEWEB)

    KELLY SE

    2011-04-07

    This report is one of four reports written to provide background information regarding immobilization technologies remaining under consideration for supplemental immobilization of Hanford's low-activity waste. This paper provides the reader a general understanding of joule-heated ceramic lined melters and their application to Hanford's low-activity waste.

  15. MUNICIPAL WASTEWATER AS AN SOURCE OF WASTE HEAT – CASE STUDY

    Directory of Open Access Journals (Sweden)

    Alina Żogała

    2016-09-01

    Full Text Available The paper describes the possibility of useing treated wastewater from municipal waste water treatment plant as a waste heat source. Presented and calculated theoretical possibilities of receiving heat takes into account the indirect and direct method. A variant case study was carried out on the example of municipal mechanical and biological wastewater treatment plant Ruptawa belonging to Jastrzębskie Przedsiębiorstwo Wodociągów i Kanalizacji (voivodship Silesia, Jastrzębie City.

  16. Waste Heat Recovery from High Temperature Off-Gases from Electric Arc Furnace

    Energy Technology Data Exchange (ETDEWEB)

    Nimbalkar, Sachin U [ORNL; Thekdi, Arvind [E3M Inc; Keiser, James R [ORNL; Storey, John Morse [ORNL

    2014-01-01

    This article presents a study and review of available waste heat in high temperature Electric Arc Furnace (EAF) off gases and heat recovery techniques/methods from these gases. It gives details of the quality and quantity of the sensible and chemical waste heat in typical EAF off gases, energy savings potential by recovering part of this heat, a comprehensive review of currently used waste heat recovery methods and potential for use of advanced designs to achieve a much higher level of heat recovery including scrap preheating, steam production and electric power generation. Based on our preliminary analysis, currently, for all electric arc furnaces used in the US steel industry, the energy savings potential is equivalent to approximately 31 trillion Btu per year or 32.7 peta Joules per year (approximately $182 million US dollars/year). This article describes the EAF off-gas enthalpy model developed at Oak Ridge National Laboratory (ORNL) to calculate available and recoverable heat energy for a given stream of exhaust gases coming out of one or multiple EAF furnaces. This Excel based model calculates sensible and chemical enthalpy of the EAF off-gases during tap to tap time accounting for variation in quantity and quality of off gases. The model can be used to estimate energy saved through scrap preheating and other possible uses such as steam generation and electric power generation using off gas waste heat. This article includes a review of the historical development of existing waste heat recovery methods, their operations, and advantages/limitations of these methods. This paper also describes a program to develop and test advanced concepts for scrap preheating, steam production and electricity generation through use of waste heat recovery from the chemical and sensible heat contained in the EAF off gases with addition of minimum amount of dilution or cooling air upstream of pollution control equipment such as bag houses.

  17. Apparatus and method of controlling the thermal performance of an oxygen-fired boiler

    Energy Technology Data Exchange (ETDEWEB)

    Levasseur, Armand A.; Kang, Shin G.; Kenney, James R.; Edberg, Carl D.

    2017-09-05

    Disclosed herein is a method of controlling the operation of an oxy-fired boiler; the method comprising combusting a fuel in a boiler; producing a heat absorption pattern in the boiler; discharging flue gases from the boiler; recycling a portion of the flue gases to the boiler; combining a first oxidant stream with the recycled flue gases to form a combined stream; splitting the combined stream into several fractions; and introducing each fraction of the combined stream to the boiler at different points of entry to the boiler.

  18. Modeling Pumped Thermal Energy Storage with Waste Heat Harvesting

    Science.gov (United States)

    Abarr, Miles L. Lindsey

    This work introduces a new concept for a utility scale combined energy storage and generation system. The proposed design utilizes a pumped thermal energy storage (PTES) system, which also utilizes waste heat leaving a natural gas peaker plant. This system creates a low cost utility-scale energy storage system by leveraging this dual-functionality. This dissertation first presents a review of previous work in PTES as well as the details of the proposed integrated bottoming and energy storage system. A time-domain system model was developed in Mathworks R2016a Simscape and Simulink software to analyze this system. Validation of both the fluid state model and the thermal energy storage model are provided. The experimental results showed the average error in cumulative fluid energy between simulation and measurement was +/- 0.3% per hour. Comparison to a Finite Element Analysis (FEA) model showed energy of a recently proposed Pumped Thermal Energy Storage and Bottoming System (Bot-PTES) that uses ammonia as the working fluid. This analysis focused on the effects of hot thermal storage utilization, system pressure, and evaporator/condenser size on the system performance. This work presents the estimated performance for a proposed baseline Bot-PTES. Results of this analysis showed that all selected parameters had significant effects on efficiency, with the evaporator/condenser size having the largest effect over the selected ranges. Results for the baseline case showed stand-alone energy storage efficiencies between 51 and 66% for varying power levels and charge states, and a stand-alone bottoming efficiency of 24%. The resulting efficiencies for this case were low compared to competing technologies; however, the dual-functionality of the Bot-PTES enables it to have higher capacity factor, leading to 91-197/MWh levelized cost of energy compared to 262-284/MWh for batteries and $172-254/MWh for Compressed Air Energy Storage.

  19. Evaluation of Waste Heat Recovery and Utilization from Residential Appliances and Fixtures

    Energy Technology Data Exchange (ETDEWEB)

    Tomlinson, John J [ORNL; Christian, Jeff [Oak Ridge National Laboratory (ORNL); Gehl, Anthony C [ORNL

    2012-09-01

    Executive Summary In every home irrespective of its size, location, age, or efficiency, heat in the form of drainwater or dryer exhaust is wasted. Although from a waste stream, this energy has the potential for being captured, possibly stored, and then reused for preheating hot water or air thereby saving operating costs to the homeowner. In applications such as a shower and possibly a dryer, waste heat is produced at the same time as energy is used, so that a heat exchanger to capture the waste energy and return it to the supply is all that is needed. In other applications such as capturing the energy in drainwater from a tub, dishwasher, or washing machine, the availability of waste heat might not coincide with an immediate use for energy, and consequently a heat exchanger system with heat storage capacity (i.e. a regenerator) would be necessary. This study describes a two-house experimental evaluation of a system designed to capture waste heat from the shower, dishwasher clothes washer and dryer, and to use this waste heat to offset some of the hot water energy needs of the house. Although each house was unoccupied, they were fitted with equipment that would completely simulate the heat loads and behavior of human occupants including operating the appliances and fixtures on a demand schedule identical to Building American protocol (Hendron, 2009). The heat recovery system combined (1) a gravity-film heat exchanger (GFX) installed in a vertical section of drainline, (2) a heat exchanger for capturing dryer exhaust heat, (3) a preheat tank for storing the captured heat, and (4) a small recirculation pump and controls, so that the system could be operated anytime that waste heat from the shower, dishwasher, clothes washer and dryer, and in any combination was produced. The study found capturing energy from the dishwasher and clothes washer to be a challenge since those two appliances dump waste water over a short time interval. Controls based on the status of the

  20. Advanced Thermoelectric Materials for Efficient Waste Heat Recovery in Process Industries

    Energy Technology Data Exchange (ETDEWEB)

    Adam Polcyn; Moe Khaleel

    2009-01-06

    The overall objective of the project was to integrate advanced thermoelectric materials into a power generation device that could convert waste heat from an industrial process to electricity with an efficiency approaching 20%. Advanced thermoelectric materials were developed with figure-of-merit ZT of 1.5 at 275 degrees C. These materials were not successfully integrated into a power generation device. However, waste heat recovery was demonstrated from an industrial process (the combustion exhaust gas stream of an oxyfuel-fired flat glass melting furnace) using a commercially available (5% efficiency) thermoelectric generator coupled to a heat pipe. It was concluded that significant improvements both in thermoelectric material figure-of-merit and in cost-effective methods for capturing heat would be required to make thermoelectric waste heat recovery viable for widespread industrial application.

  1. Evaluation of Waste Heat Recovery and Utilization from Residential Appliances and Fixtures

    Energy Technology Data Exchange (ETDEWEB)

    Tomlinson, John J [ORNL; Christian, Jeff [Oak Ridge National Laboratory (ORNL); Gehl, Anthony C [ORNL

    2012-09-01

    Executive Summary In every home irrespective of its size, location, age, or efficiency, heat in the form of drainwater or dryer exhaust is wasted. Although from a waste stream, this energy has the potential for being captured, possibly stored, and then reused for preheating hot water or air thereby saving operating costs to the homeowner. In applications such as a shower and possibly a dryer, waste heat is produced at the same time as energy is used, so that a heat exchanger to capture the waste energy and return it to the supply is all that is needed. In other applications such as capturing the energy in drainwater from a tub, dishwasher, or washing machine, the availability of waste heat might not coincide with an immediate use for energy, and consequently a heat exchanger system with heat storage capacity (i.e. a regenerator) would be necessary. This study describes a two-house experimental evaluation of a system designed to capture waste heat from the shower, dishwasher clothes washer and dryer, and to use this waste heat to offset some of the hot water energy needs of the house. Although each house was unoccupied, they were fitted with equipment that would completely simulate the heat loads and behavior of human occupants including operating the appliances and fixtures on a demand schedule identical to Building American protocol (Hendron, 2009). The heat recovery system combined (1) a gravity-film heat exchanger (GFX) installed in a vertical section of drainline, (2) a heat exchanger for capturing dryer exhaust heat, (3) a preheat tank for storing the captured heat, and (4) a small recirculation pump and controls, so that the system could be operated anytime that waste heat from the shower, dishwasher, clothes washer and dryer, and in any combination was produced. The study found capturing energy from the dishwasher and clothes washer to be a challenge since those two appliances dump waste water over a short time interval. Controls based on the status of the

  2. 40 CFR 270.22 - Specific part B information requirements for boilers and industrial furnaces burning hazardous...

    Science.gov (United States)

    2010-07-01

    ... requirements for boilers and industrial furnaces burning hazardous waste. 270.22 Section 270.22 Protection of... requirements for boilers and industrial furnaces burning hazardous waste. When an owner or operator of a cement... testing or trial or operational burns of similar boilers or industrial furnaces burning similar...

  3. Extension of Weighted Sum of Gray Gas Data to Mathematical Simulation of Radiative Heat Transfer in a Boiler with Gas-Soot Media

    Directory of Open Access Journals (Sweden)

    Samira Gharehkhani

    2014-01-01

    Full Text Available In this study an expression for soot absorption coefficient is introduced to extend the weighted-sum-of-gray gases data to the furnace medium containing gas-soot mixture in a utility boiler 150 MWe. Heat transfer and temperature distribution of walls and within the furnace space are predicted by zone method technique. Analyses have been done considering both cases of presence and absence of soot particles at 100% load. To validate the proposed soot absorption coefficient, the expression is coupled with the Taylor and Foster's data as well as Truelove's data for CO2-H2O mixture and the total emissivities are calculated and compared with the Truelove's parameters for 3-term and 4-term gray gases plus two soot absorption coefficients. In addition, some experiments were conducted at 100% and 75% loads to measure furnace exit gas temperature as well as the rate of steam production. The predicted results show good agreement with the measured data at the power plant site.

  4. Extension of weighted sum of gray gas data to mathematical simulation of radiative heat transfer in a boiler with gas-soot media.

    Science.gov (United States)

    Gharehkhani, Samira; Nouri-Borujerdi, Ali; Kazi, Salim Newaz; Yarmand, Hooman

    2014-01-01

    In this study an expression for soot absorption coefficient is introduced to extend the weighted-sum-of-gray gases data to the furnace medium containing gas-soot mixture in a utility boiler 150 MWe. Heat transfer and temperature distribution of walls and within the furnace space are predicted by zone method technique. Analyses have been done considering both cases of presence and absence of soot particles at 100% load. To validate the proposed soot absorption coefficient, the expression is coupled with the Taylor and Foster's data as well as Truelove's data for CO2-H2O mixture and the total emissivities are calculated and compared with the Truelove's parameters for 3-term and 4-term gray gases plus two soot absorption coefficients. In addition, some experiments were conducted at 100% and 75% loads to measure furnace exit gas temperature as well as the rate of steam production. The predicted results show good agreement with the measured data at the power plant site.

  5. A Rule-Based Industrial Boiler Selection System

    Science.gov (United States)

    Tan, C. F.; Khalil, S. N.; Karjanto, J.; Tee, B. T.; Wahidin, L. S.; Chen, W.; Rauterberg, G. W. M.; Sivarao, S.; Lim, T. L.

    2015-09-01

    Boiler is a device used for generating the steam for power generation, process use or heating, and hot water for heating purposes. Steam boiler consists of the containing vessel and convection heating surfaces only, whereas a steam generator covers the whole unit, encompassing water wall tubes, super heaters, air heaters and economizers. The selection of the boiler is very important to the industry for conducting the operation system successfully. The selection criteria are based on rule based expert system and multi-criteria weighted average method. The developed system consists of Knowledge Acquisition Module, Boiler Selection Module, User Interface Module and Help Module. The system capable of selecting the suitable boiler based on criteria weighted. The main benefits from using the system is to reduce the complexity in the decision making for selecting the most appropriate boiler to palm oil process plant.

  6. Wind Turbine Waste Heat Recovery—A Short-Term Heat Loss Forecasting Approach

    Directory of Open Access Journals (Sweden)

    George Xydis

    2015-07-01

    Full Text Available The transition from the era of massive renewable energy deployment to the era of cheaper energy needed has made scientists and developers more careful with respect to energy planning compared with a few years ago. The focus is—and will be—placed on retrofitting and on extracting the maximum amount of locally generated energy. The question is not only how much energy can be generated, but also what kind of energy and how it can be utilized efficiently. The waste heat coming from wind farms (WFs when in operation—which until now was wasted—was thoroughly studied. A short-term forecasting methodology that can provide the operator with a better view of the expected heat losses is presented. The majority of mechanical (due to friction and electro-thermal (i.e., generator losses takes place at the nacelle while a smaller part of this thermal source is located near the foundation of the wind turbine (WT where the power electronics and the transformers are usually located. That thermal load can be easily collected via a working fluid and then be transported to the nearest local community or nearby agricultural or small scale industrial units using the necessary piping.

  7. Description of emission control using fluidized-bed, heat-exchange technology

    Energy Technology Data Exchange (ETDEWEB)

    Vogel, G.J.; Grogan, P.J.

    1980-06-01

    Environmental effects of fluidized-bed, waste-heat recovery technology are identified. The report focuses on a particular configuration of fluidized-bed, heat-exchange technology for a hypothetical industrial application. The application is a lead smelter where a fluidized-bed, waste-heat boiler (FBWHB) is used to control environmental pollutants and to produce steam for process use. Basic thermodynamic and kinetic information for the major sulfur dioxide (SO/sub 2/) and NO/sub x/ removal processes is presented and their application to fluidized-bed, waste heat recovery technology is discussed. Particulate control in fluidized-bed heat exchangers is also discussed.

  8. Sources and potential application of waste heat utilization at a gas processing facility

    Science.gov (United States)

    Alshehhi, Alyas Ali

    Waste heat recovery (WHR) has the potential to significantly improve the efficiency of oil and gas plants, chemical and other processing facilities, and reduce their environmental impact. In this Thesis a comprehensive energy audit at Abu Dhabi Gas Industries Ltd. (GASCO) ASAB gas processing facilities is undertaken to identify sources of waste heat and evaluate their potential for on-site recovery. Two plants are considered, namely ASAB0 and ASAB1. Waste heat evaluation criteria include waste heat grade (i.e., temperature), rate, accessibility (i.e., proximity) to potential on-site waste heat recovery applications, and potential impact of recovery on installation performance and safety. The operating parameters of key waste heat source producing equipment are compiled, as well as characteristics of the waste heat streams. In addition, potential waste heat recovery applications and strategies are proposed, focusing on utilities, i.e., enhancement of process cooling/heating, electrical/mechanical power generation, and steam production. The sources of waste heat identified at ASAB facilities consist of gas turbine and gas generator exhaust gases, flared gases, excess propane cooling capacity, excess process steam, process gas air-cooler heat dissipation, furnace exhaust gases and steam turbine outlet steam. Of the above waste heat sources, exhaust gases from five gas turbines and one gas generator at ASAB0 plant, as well as from four gas turbines at ASAB1 plant, were found to meet the rate (i.e., > 1 MW), grade (i.e., > 180°C), accessibility (i.e., absorption refrigeration unit for gas turbine inlet air cooling, which would result in additional electric or mechanical power generation, and pre-cooling of process gas, which could reduce the need for or eliminate air coolers, as well as reduce propane chiller load, and ii) serve for heating of lean gas, which would reduce furnace load. At ASAB1, it is proposed that exhaust gases from all four gas turbines be used to

  9. Technical and Economical Analysis of Regulation Methods for Intermediate Steam Over-Heating in Gas and Fuel Oil Boilers

    Directory of Open Access Journals (Sweden)

    V. I. Nazarov

    2006-01-01

    Full Text Available Various methods for temperature regulation of intermediate steam over-heating have been investigated. The most economical method, namely, smoke gas recirculation with regular water sprinkling from ПВД-8 drain has been selected in the paper.

  10. DESIGN REPORT: LOW-NOX BURNERS FOR PACKAGE BOILERS

    Science.gov (United States)

    The report describes a low-NOx burner design, presented for residual-oil-fired industrial boilers and boilers cofiring conventional fuels and nitrated hazardous wastes. The burner offers lower NOx emission levels for these applications than conventional commercial burners. The bu...

  11. Waste energy boosts tomato industry at distillery

    Energy Technology Data Exchange (ETDEWEB)

    McColl, J.

    1989-04-01

    A trial project aimed at using waste hot water from the cooling process at a Scottish whisky distillery to heat a glasshouse for tomato production is described. Later developments have involved the installation of a waste heat boiler to make use of the heat from the still burner flue gases. Steam from the boiler is used within the distillery and to supplement the glasshouse system. The payback within the distillery industry has been excellent, but tomato production, though continuing, was adversely affected by severe cutbacks in distillery production in the early eighties. Recently further significant savings have been made in the distillery industry by the installation of a regenerative burner in one of the stills and thermo-compressors in the cooling tower condensers to produce low pressure steam which can be fed back into the system. (U.K.).

  12. Parametric Study to Characterize Low Activity Waste Tank Heat Removal Alternatives for Phase 1 Specification Development

    Energy Technology Data Exchange (ETDEWEB)

    GRENARD, C.E.

    2000-09-11

    Alternative for removing heat from Phase 1, low-activity waste feed double-shell tanks using the ventilation systems have been analyzed for Phase 1 waste feed delivery. The analysis was a parametric study using a model that predicted the waste temperatures for a range of primary and annulus ventilation system flow rates. The analysis was performed to determine the ventilation flow required to prevent the waste temperature from exceeding the Limiting Conditions for Operation limits during normal operation and the Safety Limits during off-normal events.

  13. Applications of thermal energy storage to waste heat recovery in the food processing industry

    Science.gov (United States)

    Trebilcox, G. J.; Lundberg, W. L.

    1981-03-01

    The canning segment of the food processing industry is a major energy user within that industry. Most of its energy demand is met by hot water and steam and those fluids, in addition to product cooling water, eventually flow from the processes as warm waste water. To minimize the possibility of product contamination, a large percentage of that waste water is sent directly to factory drains and sewer systems without being recycled and in many cases the thermal energy contained by the waste streams also goes unreclaimed and is lost from further use. Waste heat recovery in canning facilities can be performed economically using systems that employ thermal energy storage (TES). A project was proposed in which a demonstration waste heat recovery system, including a TES feature, would be designed, installed and operated.

  14. Hydrous mineral dehydration around heat-generating nuclear waste in bedded salt formations.

    Science.gov (United States)

    Jordan, Amy B; Boukhalfa, Hakim; Caporuscio, Florie A; Robinson, Bruce A; Stauffer, Philip H

    2015-06-02

    Heat-generating nuclear waste disposal in bedded salt during the first two years after waste emplacement is explored using numerical simulations tied to experiments of hydrous mineral dehydration. Heating impure salt samples to temperatures of 265 °C can release over 20% by mass of hydrous minerals as water. Three steps in a series of dehydration reactions are measured (65, 110, and 265 °C), and water loss associated with each step is averaged from experimental data into a water source model. Simulations using this dehydration model are used to predict temperature, moisture, and porosity after heating by 750-W waste canisters, assuming hydrous mineral mass fractions from 0 to 10%. The formation of a three-phase heat pipe (with counter-circulation of vapor and brine) occurs as water vapor is driven away from the heat source, condenses, and flows back toward the heat source, leading to changes in porosity, permeability, temperature, saturation, and thermal conductivity of the backfill salt surrounding the waste canisters. Heat pipe formation depends on temperature, moisture availability, and mobility. In certain cases, dehydration of hydrous minerals provides sufficient extra moisture to push the system into a sustained heat pipe, where simulations neglecting this process do not.

  15. Experimental validation of a dynamic waste heat recovery system model for control purposes

    NARCIS (Netherlands)

    Feru, E.; Kupper, F.; Rojer, C.; Seykens, X.L.J.; Scappin, F.; Willems, F.P.T.; Smits, J.; Jager, B. de; Steinbuch, M.

    2013-01-01

    This paper presents the identification and validation of a dynamic Waste Heat Recovery (WHR) system model. Driven by upcoming CO2 emission targets and increasing fuel costs, engine exhaust gas heat utilization has recently attracted much attention to improve fuel efficiency, especially for heavy-dut

  16. Experimental validation of a dynamic waste heat recovery system model for control purposes

    NARCIS (Netherlands)

    Feru, E.; Kupper, F.; Rojer, C.; Seykens, X.L.J.; Scappin, F.; Willems, F.P.T.; Smits, J.; Jager, B. de; Steinbuch, M.

    2013-01-01

    This paper presents the identification and validation of a dynamic Waste Heat Recovery (WHR) system model. Driven by upcoming CO2 emission targets and increasing fuel costs, engine exhaust gas heat utilization has recently attracted much attention to improve fuel efficiency, especially for

  17. Potential availability of diesel waste heat at Echo Deep Space Station (DSS 12)

    Science.gov (United States)

    Hughes, R. D.

    1982-01-01

    Energy consumption at the Goldstone Echo Deep Space Station (DSS 12) is predicted and quantified for a future station configuration which will involve implementation of proposed energy conservation modifications. Cogeneration by the utilization of diesel waste-heat to satisfy site heating and cooling requirements of the station is discussed. Scenarios involving expanded use of on-site diesel generators are presented.

  18. Development of Thermoelectric Power Generators for high temperature Waste Heat Recovery

    DEFF Research Database (Denmark)

    Van Nong, Ngo; Pryds, Nini

    By converting heat directly into electricity, thermoclectric generators (TEGs) provide a very promising solution for emerging energy saving and environmental issues. These devices could be incorporated in a variety of applications, in particular those making use of waste heat recovery. To expand...

  19. Regularities pertinent to heat transfer between torch gas layers and steam boiler firebox waterwalls. Part I. Geometrical and physical torch model as a source of heat radiation

    Science.gov (United States)

    Makarov, A. N.

    2014-09-01

    The progress seen in the 19th-21st centuries in the development of methods for calculating heat transfer in torch furnaces, fireboxes, and combustion chambers is analyzed. Throughout the 20th century, calculations of heat transfer were carried out based on the law for radiation from solid bodies deduced by Y. Stefan and L. Boltzmann. It is shown that the use of this law for calculating heat transfer of a torch (a gaseous source of radiation) in heating furnaces and power-generating installations leads to incorrect results. It is substantiated that there is crisis of methods for calculating heat transfer in torch furnaces and power-generating installations. Geometrical and physical torch models in the form of radiating cylindrical gas volumes as sources of heat radiation are proposed for overcoming this crisis.

  20. Heat recovery equipment for engines

    Energy Technology Data Exchange (ETDEWEB)

    Segaser, C.L.

    1977-04-01

    The recovery and use of waste heat from prime movers is an important consideration for evaluating an on-site power system, since it is the basic factor that makes possible a substantial increase in fuel-use efficiency. The equipment usually employed to recover waste heat can be categorized as: (a) shell-and-tube type heat exchangers, (b) radiator-type heat exchangers, (c) exhaust gas boilers for the generation of pressurized hot water and/or steam, (d) steam separators, and (e) combined packaged units for ebulliently cooled internal combustion piston engines. The functional requirements and cost considerations involved in applying these devices for the recovery of waste heat from various types of prime-movers considered for application in the ICES Systems Engineering Program are examined.

  1. Utilizing waste heat from metal industry for drying of organic waste

    OpenAIRE

    Dobric, Sasa

    2014-01-01

    Growing generation of organic waste is a real problem all over the world. This is specifically expressed in the developed countries because the amounts of the waste are larger. Therefore, it implies problem connected with organic waste disposal. In the modern society it is prohibited to dump the waste on landfills. It was necessary to find the solution how to deal with this situation.One of the options is delivering of the organic waste to the burning facilities. In this way it is possible to...

  2. Utilizing waste heat from metal industry for drying of organic waste

    OpenAIRE

    Dobric, Sasa

    2014-01-01

    Growing generation of organic waste is a real problem all over the world. This is specifically expressed in the developed countries because the amounts of the waste are larger. Therefore, it implies problem connected with organic waste disposal. In the modern society it is prohibited to dump the waste on landfills. It was necessary to find the solution how to deal with this situation.One of the options is delivering of the organic waste to the burning facilities. In this way it is possible to...

  3. Thermal control system. [removing waste heat from industrial process spacecraft

    Science.gov (United States)

    Hewitt, D. R. (Inventor)

    1983-01-01

    The temperature of an exothermic process plant carried aboard an Earth orbiting spacecraft is regulated using a number of curved radiator panels accurately positioned in a circular arrangement to form an open receptacle. A module containing the process is insertable into the receptacle. Heat exchangers having broad exterior surfaces extending axially above the circumference of the module fit within arcuate spacings between adjacent radiator panels. Banks of variable conductance heat pipes partially embedded within and thermally coupled to the radiator panels extend across the spacings and are thermally coupled to broad exterior surfaces of the heat exchangers by flanges. Temperature sensors monitor the temperature of process fluid flowing from the module through the heat exchanges. Thermal conduction between the heat exchangers and the radiator panels is regulated by heating a control fluid within the heat pipes to vary the effective thermal length of the heat pipes in inverse proportion to changes in the temperature of the process fluid.

  4. Evaluation the microwave heating of spinel crystals in high-level waste glass

    Energy Technology Data Exchange (ETDEWEB)

    Christian, J. H. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River Ecology Lab. (SREL); Washington, A. L. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River Ecology Lab. (SREL)

    2015-08-18

    In this report, the microwave heating of a crystal-free and a partially (24 wt%) trevorite-crystallized waste glass simulant were evaluated. The results show that a 500 mg piece of partially crystallized waste glass can be heated from room-temperature to above 1600 °C (as measured by infrared radiometry) within 2 minutes using a single mode, highly focused, 2.45 GHz microwave, operating at 300 W. X-ray diffraction measurements show that the partially crystallized glass experiences an 87 % reduction in trevorite following irradiation and thermal quenching. When a crystal-free analogue of the same waste glass simulant composition is exposed to the same microwave radiation it could not be heated above 450 °C regardless of the heating time.

  5. Characteristics of Vacuum Freeze Drying with Utilization of Internal Cooling and Condenser Waste Heat for Sublimation

    Directory of Open Access Journals (Sweden)

    Muhammad Alhamid

    2013-09-01

    Full Text Available Vacuum freeze drying is an excellent drying method, but it is very energy-intensive because a relatively long drying time is required. This research investigates the utilization of condenser waste heat for sublimation as a way of accelerating the drying rate. In addition, it also investigates the effect of internal cooling combined with vacuum cooling in the pressure reduction process. Jelly fish tentacles were used as the specimen, with different configurations for condenser heat waste and internal cooling valve opening. The results show that heating with condenser heat waste can accelerate the drying rate up to 0.0035 kg/m2.s. In addition, pre-freezing by internal cooling prevents evaporation until the mass of the specimen is 0.47 g and promotes transition of the specimen into the solid phase.

  6. Advancement of Double Effect Absorption Cycle by Input of Low Temperature Waste Heat

    Science.gov (United States)

    Kojima, Hiroshi; Edera, Masaru; Nakamura, Makoto; Oka, Masahiro; Akisawa, Atsushi; Kashiwagi, Takao

    Energy conservation is becoming important for global environmental protection. New simple techniques of more efficient1y using the waste heat of gas co-generation systems for refrigerationare required. In first report, a new method of using the low temperature waste heat for refrigeration was proposed, and the basic characteristics of the promising methods of recovering waste heat were c1arified. In this report, the more detailed simulation model of the series flow type double effect absorption refrigerator with auxiliary heat exchanger was constructed and the static characteristics were investigated. Then experiments on this advanced absorption refrigerator were carried out, and the results of the calculation and experiments were compared and discussed. Moreover, the betterment of the simulation model of this advanced absorption refrigerator was carried out.

  7. 5 case studies : boiler system increases availability of hot water in CAP REIT apartment buildings while saving energy : electric-to-gas retrofit drives down energy costs and improves building performance : Novitherm heat reflector panels saves 28 per cent in heating costs for apartment building : Novitherm heat reflector panel installation with system adjustment saves 33.2 per cent in energy costs : natural gas conversion saves over $315,000 a year for condominium

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2010-07-01

    These 5 case studies presented the details of new systems and retrofits conducted by Enbridge Gas Distribution and its partners to improve the energy efficiency of various public and residential buildings. System retrofits included the installation of boiler system installed to address tenant demands on the domestic hot water systems of properties purchased purchased by the CAP REIT organization. The comprehensive program used to address the problems included replacement of the systems with high efficiency heating boilers designed to integrate space, hot water, ramp, and pool heat. A centralized controller included setback control, trend-following processors, and the isolation of heating equipment. The second case study described an electric-to-gas conversion of a make-up air unit and boiler system at an all-electric apartment building. The system was designed to address excessive air handling and water heating costs. The gas conversion included new heating and hot water boilers, as well as a number of efficiency upgrades. The third and fourth case study described the installation of Novitherm heat reflector panels at apartment buildings in Toronto. The fifth case study described a natural gas conversion project conducted at a luxury condominium. Energy savings for all 5 projects were presented. 9 figs.

  8. Performance and Reliability of Exhaust Gas Waste Heat Recovery Units

    Science.gov (United States)

    2014-09-01

    researched. Correlations and relations of extended surfaces with heat transfers can be found in heat transfer textbooks , design handbooks, journals... chemistry . The root causes of thermal induced failures are primarily caused by adverse temperature differences within the WHRU during startup, operation...the ε- NTU method and correlations obtained from open sources such as heat transfer textbooks and handbooks. Subsequently, Chapter VI presents the

  9. Investigation of the flow, combustion, heat-transfer and emissions from a 609MW utility tangentially fired pulverized-coal boiler

    DEFF Research Database (Denmark)

    Yin, Chungen; Caillat, Sébastien; Harion, Jean-Luc.;

    2002-01-01

    A numerical approach is given to investigate the performance of a 609 MW tangentially fired pulverized-coal boiler, with emphasis on formation mechanism of gas flow deviation and uneven wall temperature in crossover pass and on NOx emission. To achieve this purpose and obtain a reliable solution...... are reliable. These conclusions can be used to guide the design and operation of boilers of similar types....

  10. Nanostructured Thermoelectric Oxide Materials for Effective Power Generation from Waste Heat

    OpenAIRE

    Van Nong, Ngo; Pryds, Nini

    2012-01-01

    A large amount of thermal energy that emitted from many industrial processes is available as waste heat. It is difficult to reclaim this heat due to the dispersed nature and relative smallness of its sources. Thermoelectric conversion can offer a very promising method to overcome these difficulties by converting heat directly into electricity. However, the requirements for this task place in the materials are not easily satisfied by the conventional thermoelectric materials. Not only they mus...

  11. Using waste heat for cooling with compact resorption plants; Kompakte Resorptionsanlagen zum Kuehlen mit Abwaerme

    Energy Technology Data Exchange (ETDEWEB)

    Weimer, Thomas [Makatec GmbH, Bondorf (Germany); Helle, Kirsten [Institut fuer Energie- und Umwelttechnik (IUTA) e.V. Energy Conversion and Energy Storage, Duisburg (Germany)

    2012-03-15

    Cooling technologies gain an increasing importance in the industrialized world. Ammonia based absorption chillers can be employed for air conditioning and refrigeration, using waste heat as driving force. With using the resorption technology for ammonia based absorption chillers gas cleaning is needless. Resorption systems consist of two solvent cycles exchanging refrigerant, both with absorber, desorber and solvent heat exchanger. Plate heat exchangers or new membrane contactors used as desorber and absorber lead to compact resorption chillers. (orig.)

  12. Consideration of Thermoelectric Power Generation by Using Hot Spring Thermal Energy or Industrial Waste Heat

    Science.gov (United States)

    Sasaki, Keiichi; Horikawa, Daisuke; Goto, Koichi

    2015-01-01

    Today, we face some significant environmental and energy problems such as global warming, urban heat island, and the precarious balance of world oil supply and demand. However, we have not yet found a satisfactory solution to these problems. Waste heat recovery is considered to be one of the best solutions because it can improve energy efficiency by converting heat exhausted from plants and machinery to electric power. This technology would also prevent atmospheric temperature increases caused by waste heat, and decrease fossil fuel consumption by recovering heat energy, thus also reducing CO2 emissions. The system proposed in this research generates electric power by providing waste heat or unharnessed thermal energy to built-in thermoelectric modules that can convert heat into electric power. Waste heat can be recovered from many places, including machinery in industrial plants, piping in electric power plants, waste incineration plants, and so on. Some natural heat sources such as hot springs and solar heat can also be used for this thermoelectric generation system. The generated power is expected to be supplied to auxiliary machinery around the heat source, stored as an emergency power supply, and so on. The attributes of this system are (1) direct power generation using hot springs or waste heat; (2) 24-h stable power generation; (3) stand-alone power system with no noise and no vibration; and (4) easy maintenance attributed to its simple structure with no moving parts. In order to maximize energy use efficiency, the temperature difference between both sides of the thermoelectric (TE) modules built into the system need to be kept as large as possible. This means it is important to reduce thermal resistance between TE modules and heat source. Moreover, the system's efficiency greatly depends on the base temperature of the heat sources and the material of the system's TE modules. Therefore, in order to make this system practical and efficient, it is necessary to

  13. On the design of residential condensing gas boilers

    Energy Technology Data Exchange (ETDEWEB)

    Naeslund, M.

    1997-02-01

    Two main topics are dealt with in this thesis. Firstly, the performance of condensing boilers with finned tube heat exchangers and premix burners is evaluated. Secondly, ways of avoiding condensate formation in the flue system are evaluated. In the first investigation, a transient heat transfer approach is used to predict performance of different boiler configurations connected to different heating systems. The smallest efficiency difference between heat loads and heating systems is obtained when the heat exchanger gives a small temperature difference between flue gases and return water, the heat transfer coefficient is low and the thermostat hysteresis is large. Taking into account heat exchanger size, the best boiler is one with higher heat transfer per unit area which only causes a small efficiency loss. The total heating cost at part load, including gas and electricity, has a maximum at the lowest simulated heat load. The heat supplied by the circulation heat pump is responsible for this. The second investigation evaluates methods of drying the flue gases. Reheating the flue gases in different ways and water removal in an adsorbent bed are evaluated. Reheating is tested in two specially designed boilers. The necessary reheating is calculated to approximately 100-150 deg C if an uninsulated masonry chimney is used. The tested boilers show that it is possible to design a proper boiler. The losses, stand-by and convective/radiative, must be kept at a minimum in order to obtain a high efficiency. 86 refs, 70 figs, 16 tabs

  14. Waste Heat Power Generation Technology of Steelmaking EAF%炼钢电炉余热发电技术

    Institute of Scientific and Technical Information of China (English)

    何立波

    2013-01-01

    The waste heat condition of flue gas in steelmaking EAF and the project examples of waste heat power generation were introduced. The technologies of gas pulse soot blowing, steam accumulator and saturated steam generation were used to solve the waste heat recovery problem in the project. The waste heat was hard to recovery because of the overmuch dust and big waste heat fluctuation in the waste heat power generation system of the steelmaking EAF.%介绍了炼钢电炉烟气的余热情况及其余热发电的项目实例.项目利用燃气脉冲吹灰、蒸汽蓄能及饱和蒸汽发电技术,解决炼钢电炉烟气余热发电系统中因烟气含尘多和余热波动大而难于回收利用的问题.

  15. Effect of working fluids on organic Rankine cycle for waste heat recovery

    Energy Technology Data Exchange (ETDEWEB)

    Bo Tau Liu; Kuo Hsiang Chien; Chi Chuan Wang [Industrial Technology Research Inst., Hsinchu, Taiwan (China). Energy and Resources Lab.

    2004-06-01

    This study presents an analysis of the performance of organic Rankine cycle (ORC) subjected to the influence of working fluids. The effects of various working fluids on the thermal efficiency and on the total heat-recovery efficiency have been investigated. It is found that the presence of hydrogen bond in certain molecules such as water, ammonia, and ethanol may result in wet fluid conditions due to larger vaporizing enthalpy, and is regarded as inappropriate for ORC systems. The calculated results reveal that the thermal efficiency for various working fluids is a weak function of the critical temperature. The maximum value of the total heat-recovery efficiency occurs at the appropriate evaporating temperature between the inlet temperature of waste heat and the condensing temperature. In addition, the maximum value of total heat-recovery efficiency increases with the increase of the inlet temperature of the waste heat source and decreases it by using working fluids having lower critical temperature. Analytical results using a constant waste heat temperature or based on thermal efficiency may result in considerable deviation of system design relative to the varying temperature conditions of the actual waste heat recovery and is regarded as inappropriate. (author)

  16. CHP Integrated with Burners for Packaged Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Castaldini, Carlo; Darby, Eric

    2013-09-30

    division of Sempra Energy. These match funds were provided via concurrent contracts and investments available via CMCE, Altex, and Leva Energy The project attained all its objectives and is considered a success. CMCE secured the support of GI&E from Italy to supply 100 kW Turbec T-100 microturbines for the project. One was purchased by the project’s subcontractor, Altex, and a second spare was purchased by CMCE under this project. The microturbines were then modified to convert from their original recuperated design to a simple cycle configuration. Replacement low-NOx silo combustors were designed and bench tested in order to achieve compliance with the California Air Resources Board (CARB) 2007 emission limits for NOx and CO when in CHP operation. The converted microturbine was then mated with a low NOx burner provided by Altex via an integration section that allowed flow control and heat recovery to minimize combustion blower requirements; manage burner turndown; and recover waste heat. A new fully integrated control system was designed and developed that allowed one-touch system operation in all three available modes of operation: (1) CHP with both microturbine and burner firing for boiler heat input greater than 2 MMBtu/hr; (2) burner head only (BHO) when the microturbine is under service; and (3) microturbine only when boiler heat input requirements fall below 2 MMBtu/hr. This capability resulted in a burner turndown performance of nearly 10/1, a key advantage for this technology over conventional low NOx burners. Key components were then assembled into a cabinet with additional support systems for generator cooling and fuel supply. System checkout and performance tests were performed in the laboratory. The assembled system and its support equipment were then shipped and installed at a host facility where final performance tests were conducted following efforts to secure fabrication, air, and operating permits. The installed power burner is now in commercial

  17. Technology Development on Waste Heat Recovery of Little Water Quenching Method for BF Slag%高炉炉渣微水淬法余热回收技术开发

    Institute of Scientific and Technical Information of China (English)

    邱润强; 许征鹏

    2014-01-01

    The waste heat recovery technology of BF slag was developed by Shandong Jiuyang Group. The technology is consisted of collecting middle pressure saturated steam changed by evaporated cooling water, getting circulating hot air used of wind cooling, again recovered waste heat by waste heat boiler. The recyclable heat quantity of ton of iron is 257.7 MJ, the comprehensive recovery ratio can reach 87%, and the process can save of water consumption 7-9 t every ton of slag compared with the traditional water quenching slag process.%山东九羊集团有限公司开发了高炉炉渣余热回收技术,将绝大部分冷却水蒸发为中压饱和蒸汽进行收集,然后采用风冷工艺获得热循环空气,通过余热锅炉再次回收余热,吨铁可回收热量257.7 MJ,综合回收率可达87%,与传统的水淬工艺相比吨渣可节约用水7~9t。

  18. The measurement of heat loss with use of a thermal imaging system

    Directory of Open Access Journals (Sweden)

    Tomáš Vítěz

    2011-01-01

    Full Text Available The aim of this work was to verify the method of determining the heat loss of boiler by using of thermal infrared camera. Waste sawdust and wood shavings from the manufacturing of wooden furniture has been used as fuel in considered boiler with an installed heat output of 130 kW. The temperature distribution on the shell of the boiler has been discovered by using of infrared thermal camera, subsequently heat loss caused by radiation and convection has been calculated. For calculating of heat loss caused by radiation Stefan-Boltzmann Law has been used, for calculating of heat loss caused by convection three approaches have been used, Mc Adams, Michijev’s and King‘s. The results of the different approaches have been compared between themselves and the mean heat loss.

  19. Suppressing sub-bandgap phonon-polariton heat transfer in near-field thermophotovoltaic devices for waste heat recovery

    Science.gov (United States)

    Chen, Kaifeng; Santhanam, Parthiban; Fan, Shanhui

    2015-08-01

    We consider a near-field thermophotovoltaic device with metal as the emitter and semiconductor as the photovoltaic cell. We show that when the cell is a III-V semiconductor, such as GaSb, parasitic phonon-polariton heat transfer reduces efficiency in the near-field regime, especially when the temperature of the emitter is not high enough. We further propose ways to avoid the phonon-polariton heat transfer by replacing the III-V semiconductor with a non-polar semiconductor such as Ge. Our work provides practical guidance on the design of near-field thermophotovoltaic systems for efficient harvesting of low-quality waste heat.

  20. EAF Gas Waste Heat Utilization and Discussion of the Energy Conservation and CO2 Emissions Reduction

    Science.gov (United States)

    Yang, Ling-zhi; Zhu, Rong; Ma, Guo-hong

    2016-02-01

    As a large number of energy was taken away by the high temperature furnace gas during the EAF smelting process, a huge economic and environmental benefits would obtained to recycle and utilize. In this paper, the energy of the EAF was analyzed theoretically with the hot metal ratio of 50%. Combined with the utilization of the gas waste heat during the scrap preheating, electricity generation, production of steam and production of coal gas processes, the effect of the energy saving and emission was calculated with comprehensive utilization of the high temperature furnace gas. An optimal scheme for utilization of the waste heat was proposed based on the calculation. The results show that the best way for energy saving and carbon reduction is the production of coal gas, while the optimal scheme for waste heat utilization is combined the production of coal gas with the scrap preheating, which will save 170 kWh/t of energy and decrease 57.88 kg/t of carbon emission. As hot metal ratio in EAF steelmaking is often more than 50%, which will produce more EAF gas waste heat, optimizing EAF gas waste heat utilization will have more obvious effect on energy saving and emission reduction.

  1. Life extension of boilers using weld overlay protection

    Energy Technology Data Exchange (ETDEWEB)

    Lai, G.; Hulsizer, P. [Welding Services Inc., Norcross, GA (United States); Brooks, R. [Welding Services Inc., Welding Services Europe, Spijkenisse (Netherlands)

    1998-12-31

    The presentation describes the status of modern weld overlay technology for refurbishment, upgrading and life extension of boilers. The approaches to life extension of boilers include field overlay application, shop-fabricated panels for replacement of the worn, corroded waterwall and shop-fabricated overlay tubing for replacement of individual tubes in superheaters, generating banks and other areas. The characteristics of weld overlay products are briefly described. Also discussed are successful applications of various corrosion-resistant overlays for life extension of boiler tubes in waste-to-energy boilers, coal-fired boilers and chemical recovery boilers. Types of corrosion and selection of weld overlay alloys in these systems are also discussed. (orig.) 14 refs.

  2. Computer monitoring and optimization of the steam boiler performance

    OpenAIRE

    Sobota Tomasz

    2017-01-01

    The paper presents a method for determination of thermo-flow parameters for steam boilers. This method allows to perform the calculations of the boiler furnace chamber and heat flow rates absorbed by superheater stages. These parameters are important for monitoring the performance of the power unit. Knowledge of these parameters allows determining the degree of the furnace chamber slagging. The calculation can be performed in online mode and use to monitoring of steam boiler. The presented me...

  3. Experimental performance of a waste heat recovery and utilization system with a looped water-in-steel heat pipe

    Energy Technology Data Exchange (ETDEWEB)

    Habeebullah, M.H.; Akyurt, M.; Najjar, Y.S.H.; El-Kalay, A.K. [King Abdulaziz Univ., Jeddah (Saudi Arabia). College of Engineering

    1998-07-01

    An experimental facility is described for the recovery, by means of heat-pipes, of waste-heat from exhaust gases, and the utilization of the recovered energy to cool ambient air. To this end, heat of combustion gases, generated in a stainless-steel combustion chamber, is recovered from the stack by means of a heat-pipe system. The recovered heat is utilized to run a modified commercial aqua-ammonia absorption chiller. Chilled water from the chiller is supplied to a fan-coil type cooling tunnel to cool the intake air of a (conceptual) gas turbine engine to boost its performance. It is concluded from test results that the experimental facility performs well, and that it behaves as predicted by modeling and simulation studies. The system is able to extract between 70 and 93% of the technically recoverable energy from exhaust gases, and utilizes the extracted energy to cool air. (Author)

  4. Studi Eksperimen Analisa Performa Compact Heat Exchanger Circular Tubes Continuous Plate Fin Untuk Pemanfaatan Waste Energy

    Directory of Open Access Journals (Sweden)

    Rachmadi Gewa Saputra

    2014-03-01

    Full Text Available Harga minyak dunia cenderung mengalami peningkatan dalam beberapa tahun terakhir sehingga manusia berfikir untuk memanfaatkan setiap penggunaan minyak bumi. Dengan berkembangnya teknologi saat ini waste energy yang berupa gas hasil pembakaran pada engine dapat dimanfaatkan menjadi bentuk energi lain menggunakan heat recovery system. Pada tugas akhir ini dilakukan desain sebuah heat exchanger tipe circular tubes continuous plate fin dengan susunan tube aligned yang digunakan untuk menyerap waste energy yang berupa exhaust gas. Untuk mendapatkan dimensi desain yang sesuai digunakan metode ΔTLMTD. Metode ini digunakan untuk menentukan nilai dari overall heat transfer  desain dari heat exchanger, kemudian dilakukan perhitungan untuk nilai overall heat transfer hitung. Setelah didapatkan nilai dari overall heat transfer secara desain dan hitung maka dilakukan iterasi untuk mendapatkan dimensi heat exchanger yang memiliki nilai error paling kecil antara nilai overall heat transfer desain dan hitung. Untuk pengujian performa dari heat exchanger yang telah didesain maka dilakukan variasi kacepatan exhaust gas yang melewati heat exchanger, yaitu 0.4 m/s, 0.3 m/s, dan 0.2 m/s. Exhaust gas yang digunakan memiliki temperatur 280oC. Pada tugas akhir ini didapatkan desain compact heat exchanger dengan dimensi panjang 0.38 m, lebar 0.45 m, dan tebal 0.04m. Setelah dilakukan pengujian dengan memvariasikan kecepatan dari exhaust gas yang melewati heat exchanger maka didapatkan bahwa nilai dari qaktual dari heat exchanger mengalami kenaikan dengan bertambahnya reynolds number akibat bertambahnya kecepatan exhaust gas, kemudian nilai dari effectiveness akan mengalami penurunan untuk setiap kenaikan dari reynold number exhaust gas. Selain itu nilai dari NTU heat exchanger juga mengalami penurunan dengan bertambahnya reynold number exhaust gas. Untuk nilai overall heat transfer dari heat exchanger yang didesain akan mengalami kenaikan akibat bertambahnya nilai

  5. Heat supply from municipal solid waste incineration plants in Japan: Current situation and future challenges.

    Science.gov (United States)

    Tabata, Tomohiro; Tsai, Peii

    2016-02-01

    The use of waste-to-energy technology as part of a municipal solid waste management strategy could reduce the use of fossil fuels and contribute to prevention of global warming. In this study, we examined current heat and electricity production by incineration plants in Japan for external use. Herein, we discuss specific challenges to the promotion of heat utilisation and future municipal solid waste management strategies. We conducted a questionnaire survey to determine the actual conditions of heat production by incineration plants. From the survey results, information of about 498 incineration plants was extracted. When we investigated the relationship between heat production for external use and population density where incineration plants were located, we found that regions with a population density heat. We also found that external use of such energy for factories, markets, and related use, was noted in cities with a population density of 2000 to 4000 persons (km(2))(-1). Several incineration plants have poor performance for heat production because there are few facilities near them to provide demand for the energy. This is the result of redundant capacity, and is reflected in the heat production performance. Given these results, we discussed future challenges to creating energy demand around incineration plants where there is presently none. We also examined the challenges involved in increasing heat supply beyond the present situation.

  6. Optimization of Low-Temperature Exhaust Gas Waste Heat Fueled Organic Rankine Cycle

    Institute of Scientific and Technical Information of China (English)

    WANGHui—tao; WANGHua; ZHANGZhu—ming

    2012-01-01

    Low temperature exhaust gases carrying large amount of waste heat are released by steel-making process and many other industries, Organic Rankine Cycles (ORCs) are proven to be the most promising technology to re- cover the low-temperature waste heat, thereby to get more financial benefits for these industries. The exergy analysis of ORC units driven by low-temperature exhaust gas waste heat and charged with dry and isentropic fluid was per- formed, and an intuitive approach with simple impressions was developed to calculate the performances of the ORC unit. Parameter optimization was conducted with turbine inlet temperature simplified as the variable and exergy effi- ciency or power output as the objective function by means of Penalty Function and Golden Section Searching algo- rithm based on the formulation of the optimization problem. The power generated by the optimized ORC unit can be nearly as twice as that generated by a non-optimized ORC unit. In addition, cycle parametric analysis was performed to examine the effects of thermodynamic parameters on the cycle performances such as thermal efficiency and exergy efficiency. It is proven that performance of ORC unit is mainly affected by the thermodynamic property of working fluid, the waste heat temperature, the pinch point temperature of the evaporator, the specific heat capacity of the heat carrier and the turbine inlet temperature under a given environment temperature.

  7. The Waste Heat Power Generation Project of 200 kt/a Coke Oven Gas Methanol Project%20万t/a焦炉煤气甲醇项目的余热发电技改工程

    Institute of Scientific and Technical Information of China (English)

    苏作为

    2012-01-01

    To use waste heat power to generate electricity by analyzing the baIace of steam in methanol production by coke-oven gas and basing the actual situation of the chemical industrial park. After implementation of the project, not only banning all coke-oven gas heating furnaces and variety small low pressure boilers in the park and obtaining high- er economic benefits,but also reducing enviromental pollution.%分析了焦炉煤气制甲醇项目蒸汽平衡情况,结合所在化工园区实际,利用余热进行发电。不仅取缔了园区内所有焦炉气加热炉和各种小型低压锅炉,取得较高的经济效益,而且减少了环境污染。

  8. Linear Active Disturbance Rejection Control of Waste Heat Recovery Systems with Organic Rankine Cycles

    Directory of Open Access Journals (Sweden)

    Fang Fang

    2012-12-01

    Full Text Available In this paper, a linear active disturbance rejection controller is proposed for a waste heat recovery system using an organic Rankine cycle process, whose model is obtained by applying the system identification technique. The disturbances imposed on the waste heat recovery system are estimated through an extended linear state observer and then compensated by a linear feedback control strategy. The proposed control strategy is applied to a 100 kW waste heat recovery system to handle the power demand variations of grid and process disturbances. The effectiveness of this controller is verified via a simulation study, and the results demonstrate that the proposed strategy can provide satisfactory tracking performance and disturbance rejection.

  9. Promising Waste Heat Recovery%余热回收大有可为

    Institute of Scientific and Technical Information of China (English)

    饶霞飞

    2013-01-01

    目前,国内市场余热回收率达30%~50%,余热回收利用基本上不到20%,在美国等其他发达国家则达到50%的利用率。中国余热发电还处于初级阶段,在未来10年中将会有一个跨越式发展。%At present, the waste heat recovery in domestic market amounts to 30%~50%;the recycling waste heat in domestic market is basically less than 20%, but amounting to 50%in the United States and other developed countries. Waste heat power generation in China is still in its infancy, which will have a leapfrog development in the next 10 years.

  10. Waste heat recovery options in a large gas-turbine combined power plant

    Science.gov (United States)

    Upathumchard, Ularee

    This study focuses on power plant heat loss and how to utilize the waste heat in energy recovery systems in order to increase the overall power plant efficiency. The case study of this research is a 700-MW natural gas combined cycle power plant, located in a suburban area of Thailand. An analysis of the heat loss of the combustion process, power generation process, lubrication system, and cooling system has been conducted to evaluate waste heat recovery options. The design of the waste heat recovery options depends to the amount of heat loss from each system and its temperature. Feasible waste heat sources are combustion turbine (CT) room ventilation air and lubrication oil return from the power plant. The following options are being considered in this research: absorption chillers for cooling with working fluids Ammonia-Water and Water-Lithium Bromide (in comparison) and Organic Rankine Cycle (ORC) with working fluids R134a and R245fa. The absorption cycles are modeled in three different stages; single-effect, double-effect and half-effect. ORC models used are simple ORC as a baseline, ORC with internal regenerator, ORC two-phase flash expansion ORC and ORC with multiple heat sources. Thermodynamic models are generated and each system is simulated using Engineering Equation Solver (EES) to define the most suitable waste heat recovery options for the power plant. The result will be synthesized and evaluated with respect to exergy utilization efficiency referred as the Second Law effectiveness and net output capacity. Results of the models give recommendation to install a baseline ORC of R134a and a double-effect water-lithium bromide absorption chiller, driven by ventilation air from combustion turbine compartment. The two technologies yield reasonable economic payback periods of 4.6 years and 0.7 years, respectively. The fact that this selected power plant is in its early stage of operation allows both models to economically and effectively perform waste heat

  11. Waste Heat-to-Power Using Scroll Expander for Organic Rankine Bottoming Cycle

    Energy Technology Data Exchange (ETDEWEB)

    Dieckmann, John [TIAX LLC, Lexington, MA (United States); Smutzer, Chad [TIAX LLC, Lexington, MA (United States); Sinha, Jayanti [TIAX LLC, Lexington, MA (United States)

    2017-05-30

    The objective of this program was to develop a novel, scalable scroll expander for conversion of waste heat to power; this was accomplished and demonstrated in both a bench-scale system as well as a full-scale system. The expander is a key component in Organic Rankine Cycle (ORC) waste heat recovery systems which are used to convert medium-grade waste heat to electric power in a wide range of industries. These types of waste heat recovery systems allow for the capture of energy that would otherwise just be exhausted to the atmosphere. A scroll expander has the benefit over other technologies of having high efficiency over a broad range of operating conditions. The speed range of the TIAX expander (1,200 to 3,600 RPM) enables the shaft power output to directly drive an electric generator and produce 60 Hz electric power without incurring the equipment costs or losses of electronic power conversion. This greatly simplifies integration with the plant electric infrastructure. The TIAX scroll expander will reduce the size, cost, and complexity of a small-scale waste heat recovery system, while increasing the system efficiency compared to the prevailing ORC technologies at similar scale. During this project, TIAX demonstrated the scroll expander in a bench-scale test setup to have isentropic efficiency of 70-75% and operated it successfully for ~200 hours with minimal wear. This same expander was then installed in a complete ORC system driven by a medium grade waste heat source to generate 5-7 kW of electrical power. Due to funding constraints, TIAX was unable to complete this phase of testing, although the initial results were promising and demonstrated the potential of the technology.

  12. Storage of summertime waste heat from electric generating plants for use in wintertime

    Energy Technology Data Exchange (ETDEWEB)

    Smetana, F.P.

    1975-01-01

    As an alternative to the construction of large cooling towers at plants generating electric power, it is suggested that one may wish to consider storing the waste heat produced during the summer until it can be used beneficially the following winter. Keeping tender crops from freezing is one of the most effective ways of using this heat because lower-temperature heat sources will suffice for this purpose than are necessary for space heating human habitations. A 3600 MW plant rejects sufficient heat in 90 days to heat an agricultural area of 2.06 million square meters all winter if sufficient barriers are erected to inhibit horizontal air motion. This heat can be stored in 124 million cubic meters of water. Insulation, construction, and costs of such a tank are treated.

  13. Utilization of waste heat from rotary kiln for burning clinker in the cement plant

    Directory of Open Access Journals (Sweden)

    Sztekler Karol

    2016-01-01

    Full Text Available Cement subsector next to the glass industry is counted among one of the most energy-intensive industries, which absorbs approx. 12-15% of the total energy consumed by the industry. In the paper various methods of energy consumption reduction of in the cement industry are discussed. Cement production carries a very large emissions of greenhouse gases, where CO2 emissions on a global scale with the industry than approx. 5%. Great opportunity in CO2 emissions reduction in addition to the recovery of waste heat is also alternative fuels co-firing in cement kilns [1], [2]. In the cement sector interest in fitting-usable waste energy is growing in order to achieve high rates of savings and hence the financial benefits, as well as the environment ones [3]. In the process of cement production is lost irretrievably lot of energy and reduction of these losses on a global scale gives a visible saving of consumed fuel. The aim of this study is to investigate the possibility of waste heat use in Rudniki Cement Plant near to Czestochowa. After analyzing of all waste heat sources will be analyzed the heat emitted by radiation from the surface of the rotary kiln at the relevant facility. On the basis of thermal-flow calculations the most favorable radiative heat exchanger will be designed. The calculations based on available measurements provided by the cement plant, a thermal power of the heat exchanger, the heat exchange surface, the geometry of the heat exchanger, and other important parameters will be established. In addition the preliminary calculations of hydraulic losses and set directions for further work will be carried out. Direct benefits observed with the introduction of the broader heat recovery technology, is a significant increase in energy efficiency of the industrial process, which is reflected in the reduction of energy consumption and costs. Indirectly it leads to a reduction of pollution and energy consumption.

  14. Engineering Scoping Study of Thermoelectric Generator Systems for Industrial Waste Heat Recovery

    Energy Technology Data Exchange (ETDEWEB)

    Hendricks, Terry [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Choate, William T. [BCS, Inc., Laurel, MD (United States)

    2006-11-01

    This report evaluates thermoelectric generator (TEG) systems with the intent to: 1) examine industrial processes in order to identify and quantify industrial waste heat sources that could potentially use TEGs; 2) describe the operating environment that a TEG would encounter in selected industrial processes and quantify the anticipated TEG system performance; 3) identify cost, design and/or engineering performance requirements that will be needed for TEGs to operate in the selected industrial processes; and 4) identify the research, development and deployment needed to overcome the limitations that discourage the development and use of TEGs for recovery of industrial waste heat.

  15. Investigations of waste heat recovery from bulk milk cooler

    OpenAIRE

    S.N. Sapali; S.M. Pise; A.T. Pise; D.V. Ghewade

    2014-01-01

    Bulk milk coolers are used to chill the milk from its harvest temperature of 35–4 °C to arrest the bacterial growth and maintain the quality of harvested milk. Milk chilling practices are energy intensive with low coefficient of performance (COP) of about 3.0. Increased energy cost concern encouraged an investigation of heat recovery from bulk milk cooler as one conservation alternative for reducing water heating cost in dairy industry. Heat dissipated to atmosphere through condenser is recov...

  16. Direct waste heat recovery via thermoelectric materials - chosen issues of the thermodynamic description

    Science.gov (United States)

    Kolasiński, Piotr; Kolasińska, Ewa

    2016-02-01

    The effective waste heat recovery is one of the present-day challenges in the industry and power engineering. The energy systems dedicated for waste heat conversion into electricity are usually characterized by low efficiency and are complicated in the design. The possibility of waste heat recovery via thermoelectric materials may be an interesting alternative to the currently used technologies. In particular, due to their material characteristics, conducting polymers may be competitive when compared with the power machinery and equipment. These materials can be used in a wide range of the geometries e.g. the bulk products, thin films, pristine form or composites and the others. In this article, the authors present selected issues related to the mathematical and thermodynamic description of the heat transfer processes in the thermoelectric materials dedicated for the waste heat recovery. The link of these models with electrical properties of the material and a material solution based on a conducting polymer have also been presented in this paper.

  17. A Thermoelectric Waste-Heat-Recovery System for Portland Cement Rotary Kilns

    Science.gov (United States)

    Luo, Qi; Li, Peng; Cai, Lanlan; Zhou, Pingwang; Tang, Di; Zhai, Pengcheng; Zhang, Qingjie

    2015-06-01

    Portland cement is produced by one of the most energy-intensive industrial processes. Energy consumption in the manufacture of Portland cement is approximately 110-120 kWh ton-1. The cement rotary kiln is the crucial equipment used for cement production. Approximately 10-15% of the energy consumed in production of the cement clinker is directly dissipated into the atmosphere through the external surface of the rotary kiln. Innovative technology for energy conservation is urgently needed by the cement industry. In this paper we propose a novel thermoelectric waste-heat-recovery system to reduce heat losses from cement rotary kilns. This system is configured as an array of thermoelectric generation units arranged longitudinally on a secondary shell coaxial with the rotary kiln. A mathematical model was developed for estimation of the performance of waste heat recovery. Discussions mainly focus on electricity generation and energy saving, taking a Φ4.8 × 72 m cement rotary kiln as an example. Results show that the Bi2Te3-PbTe hybrid thermoelectric waste-heat-recovery system can generate approximately 211 kW electrical power while saving 3283 kW energy. Compared with the kiln without the thermoelectric recovery system, the kiln with the system can recover more than 32.85% of the energy that used to be lost as waste heat through the kiln surface.

  18. Development and Demonstration of a Biomass Boiler for Food Processing Applications

    Energy Technology Data Exchange (ETDEWEB)

    None

    2009-02-01

    Burns & McDonnell Engineering Company, in collaboration with Frito-Lay, Inc., Oak Ridge National Laboratory, CPL Systems, Inc., Alpha Boilers, and Kansas State University will demonstrate use of a biomass boiler in the food processing industry. The 60,000 lb/hr innovative biomass boiler system utilizing a combination of wood waste and tire-derived fuel (TDF) waste will offset all natural gas consumption at Frito-Lay's Topeka, Kansas, processing facility.

  19. Super Boiler: Packed Media/Transport Membrane Boiler Development and Demonstration

    Energy Technology Data Exchange (ETDEWEB)

    Liss, William E; Cygan, David F

    2013-04-17

    Gas Technology Institute (GTI) and Cleaver-Brooks developed a new gas-fired steam generation system the Super Boiler for increased energy efficiency, reduced equipment size, and reduced emissions. The system consists of a firetube boiler with a unique staged furnace design, a two-stage burner system with engineered internal recirculation and inter-stage cooling integral to the boiler, unique convective pass design with extended internal surfaces for enhanced heat transfer, and a novel integrated heat recovery system to extract maximum energy from the flue gas. With these combined innovations, the Super Boiler technical goals were set at 94% HHV fuel efficiency, operation on natural gas with <5 ppmv NOx (referenced to 3%O2), and 50% smaller than conventional boilers of similar steam output. To demonstrate these technical goals, the project culminated in the industrial demonstration of this new high-efficiency technology on a 300 HP boiler at Clement Pappas, a juice bottler located in Ontario, California. The Super Boiler combustion system is based on two stage combustion which combines air staging, internal flue gas recirculation, inter-stage cooling, and unique fuel-air mixing technology to achieve low emissions rather than external flue gas recirculation which is most commonly used today. The two-stage combustion provides lower emissions because of the integrated design of the boiler and combustion system which permit precise control of peak flame temperatures in both primary and secondary stages of combustion. To reduce equipment size, the Super Boiler's dual furnace design increases radiant heat transfer to the furnace walls, allowing shorter overall furnace length, and also employs convective tubes with extended surfaces that increase heat transfer by up to 18-fold compared to conventional bare tubes. In this way, a two-pass boiler can achieve the same efficiency as a traditional three or four-pass firetube boiler design. The Super Boiler is consequently

  20. Study on methods of calculating resistance of flue gas from cement production line into dual-pressure waste heat recovery power generation system%水泥线双压余热发电系统烟风阻力计算方法研究

    Institute of Scientific and Technical Information of China (English)

    王为术; 贺慧宁; 董英斌; 张红生; 刘军

    2011-01-01

    The dual-pressure waste heat recovery power generation system efficiently recovers low-temperatured waste heat from cement production lines. In order to accurately calculate the pressure of flue gas from cement production lines into the waste heat recovery power generation system, three resistance mathematical models are deduced based on the momentum law and the energy conservation law, which are cooling resistance in clinker layers, resistance of flue gas flowing from boilers into pipeline as well as resistance in boiler tubes. In addition, visual software of calculating resistance of flue gas is developed based on C++ Builder.%水泥线双压余热发电系统可高效回收水泥线低温余热,为准确计算水泥线余热发电系统的烟风阻力,基于动量定律和能量守恒定律,推导建立了熟料料层冷却阻力、锅炉引入管道阻力、锅炉管束阻力等阻力计算模型,并基于C++Builder开发了水泥线余热发电系统烟风阻力可视化计算软件.

  1. Recovery of exhaust waste heat for a hybrid car using steam turbine

    Science.gov (United States)

    Ababatin, Yasser

    A number of car engines operate with an efficiency rate of approximately 22% to 25% [1]. The remainder of the energy these engines generate is wasted through heat escape out of the exhaust pipe. There is now an increasing desire to reuse this heat energy, which would improve the overall efficiency of car engines by reducing their consumption of fuel. Another benefit is that such reuse would minimize harmful greenhouse gases that are emitted into the environment. Therefore, the purpose of this project is to examine how the wasted heat energy can be reused and/or recovered by use of a heat recovery system that would store this energy in a hybrid car battery. Green turbines will be analyzed as a possible solution to recycle the lost energy in a way that will also improve the overall automotive energy efficiency.

  2. Waste-heat disposal from US geothermal power plants: An update

    Science.gov (United States)

    Robertson, R. C.

    1982-05-01

    Some of the more interesting and significant methods that are currently being studied in the US for reducing waste heat dissipation system costs and water consumption are: (1) allowing plant power output to vary with ambient conditions; (2) use of ammonia to transport waste heat from the turbine condenser to air-cooled coils; (3) development of a plastic-membrane type wet/dry tower; (4) marketing of steam turbines that can tolerate a wider range of back pressure; (5) use of circulating water storage to delay heat dissipation until more favorable conditions exist; (6) development of tubes with enhanced heat transfer surfaces to reduce condenser capital costs; and (7) use of evaporative condensers to reduce costs in binary cycles. Many of these projects involve large scale tests that are now fully installed and producing some preliminary data.

  3. Remaining Sites Verification Package for the 100-D-9 Boiler Fuel Oil Tank Site, Waste Site Reclassification Form 2006-030

    Energy Technology Data Exchange (ETDEWEB)

    L. M. Dittmer

    2006-08-10

    The 100-D-9 site is the former location of an underground storage tank used for holding fuel for the 184-DA Boiler House. Results of soil-gas samples taken from six soil-gas probes in a rectangle around the site the tank had been removed from concluded that there were no volatile organic compounds at detectable levels in the area. The 100-D-9 Boiler Fuel Oil Tank Site meets the remedial action objectives specified in the Remaining Sites ROD. The results demonstrated that residual contaminant concentrations do not preclude any future uses and allow for unrestricted use of shallow zone soils. The results also demonstrate that residual contaminant concentrations are protective of groundwater and the Columbia River.

  4. Water Boiler Change-Over in Mini-TPP Mode

    Directory of Open Access Journals (Sweden)

    B. A. Bayrashevsky

    2011-01-01

    Full Text Available The paper considers water boiler modernization by its change-over in mini-TPP mode with an expansion tank and a heating turbine of small capacity.  A software complex permitting to evaluate competitive ability of such water boiler modernization in comparison with a cogeneration plant.

  5. 环冷机余热回收与利用系统的能量分析%Energy analysis of waste heat recovery and utilization system for ring cooler

    Institute of Scientific and Technical Information of China (English)

    刘传鹏; 李国俊; 林文佺; 李明浩; 许渡姜; 郁鸿凌

    2015-01-01

    Based on the process of waste heat recovery from sintering and utilization system for ring cooler,the energy flow diagram and the energy flow diagram were draw,the relevant energy evaluation was established. The thermal bal-ance method and exergy analysis were applied to study waste heat utilization in a ring cooler,such as heat loss,energy loss,thermal efficiency and energy efficiency during the process of the conversion and utilization for waste heat resourc-es. The results show that,the thermal efficiency of ring cooler and waste heat boiler were 26.78%and 45.60%,respective-ly,the corresponding energy efficiencies were 22.88%and 45.08%,respectively,hence,ring cooler was the weak link during the recovery and utilization of waste heat system. The main factors affecting the recovery and utilization of waste heat were the air leakage of ring cooler,Un-utilization of sensible heat of the third cooling gas and the process of gas-sol-id heat transfer in sintering bed.%根据某钢厂的环冷机系统回收与利用烧结矿显热的工艺流程,绘制了能流图、(火用)流图,并建立相关能量评价指标,采用热平衡方法和(火用)分析方法对环冷机的余热回收利用状况进行研究,分析了余热资源在回收与利用过程中的热量损失、(火用)量损失、热效率与(火用)效率.结果表明:环冷机、余热锅炉2个环节的热效率分别为26.78%和45.60%,(火用)利用效率分别为22.88%和45.08%,环冷机是余热回收与利用的薄弱环节;目前影响余热回收与利用的主要因素是环冷机取热段的漏风问题、第三段冷却废气所携带的显热尚未被利用以及烧结矿层的气固换热过程.

  6. Cost Scaling of a Real-World Exhaust Waste Heat Recovery Thermoelectric Generator: A Deeper Dive

    Science.gov (United States)

    Hendricks, Terry J.; Yee, Shannon; LeBlanc, Saniya

    2016-03-01

    Cost is equally important to power density or efficiency for the adoption of waste heat recovery thermoelectric generators (TEG) in many transportation and industrial energy recovery applications. In many cases, the system design that minimizes cost (e.g., the /W value) can be very different than the design that maximizes the system's efficiency or power density, and it is important to understand the relationship between those designs to optimize TEG performance-cost compromises. Expanding on recent cost analysis work and using more detailed system modeling, an enhanced cost scaling analysis of a waste heat recovery TEG with more detailed, coupled treatment of the heat exchangers has been performed. In this analysis, the effect of the heat lost to the environment and updated relationships between the hot-side and cold-side conductances that maximize power output are considered. This coupled thermal and thermoelectric (TE) treatment of the exhaust waste heat recovery TEG yields modified cost scaling and design optimization equations, which are now strongly dependent on the heat leakage fraction, exhaust mass flow rate, and heat exchanger effectiveness. This work shows that heat exchanger costs most often dominate the overall TE system costs, that it is extremely difficult to escape this regime, and in order to achieve TE system costs of 1/W it is necessary to achieve heat exchanger costs of 1/(W/K). Minimum TE system costs per watt generally coincide with maximum power points, but preferred TE design regimes are identified where there is little cost penalty for moving into regions of higher efficiency and slightly lower power outputs. These regimes are closely tied to previously identified low cost design regimes. This work shows that the optimum fill factor F opt minimizing system costs decreases as heat losses increase, and increases as exhaust mass flow rate and heat exchanger effectiveness increase. These findings have profound implications on the design and

  7. Open-cycle vapor compression heat pump

    Science.gov (United States)

    Becker, F. E.; Ruggles, A. E.

    1985-03-01

    Large quantities of low-grade energy in the form of low-pressure steam and low-temperature heat are often discharged to the environment by industry. The practical and economical recovery of energy from these sources is often limited by the number of applications that can directly use low-temperature heat. Thermo Electron has developed an open-cycle steam heat pump system capable of the direct recovery and upgrading of low-grade waste energy. The system compresses low-pressure waste steam (or steam made from sources of low-temperature waste heat) to produce high-pressure steam suitable for use in industrial processes. A prototype system has been developed that is capable of recovering and recompressing up to 10,000 lb/hr of waste steam, while using only 50 percent of the fuel that would be required to produce comparable steam in a boiler.

  8. Modeling and Control of a Parallel Waste Heat Recovery System for Euro-VI Heavy-Duty Diesel Engines

    NARCIS (Netherlands)

    Feru, E.; Willems, F.P.T.; Jager, B. de; Steinbuch, M.

    2014-01-01

    This paper presents the modeling and control of a waste heat recovery system for a Euro-VI heavy-duty truck engine. The considered waste heat recovery system consists of two parallel evaporators with expander and pumps mechanically coupled to the engine crankshaft. Compared to previous work, the

  9. Modeling and Control of a Parallel Waste Heat Recovery System for Euro-VI Heavy-Duty Diesel Engines

    NARCIS (Netherlands)

    Feru, E.; Willems, F.P.T.; Jager, B. de; Steinbuch, M.

    2014-01-01

    This paper presents the modeling and control of a waste heat recovery system for a Euro-VI heavy-duty truck engine. The considered waste heat recovery system consists of two parallel evaporators with expander and pumps mechanically coupled to the engine crankshaft. Compared to previous work, the was

  10. 40 CFR 63.7491 - Are any boilers or process heaters not subject to this subpart?

    Science.gov (United States)

    2010-07-01

    ...., hazardous waste boilers). (e) A commercial and industrial solid waste incineration unit covered by 40 CFR... CATEGORIES (CONTINUED) National Emission Standards for Hazardous Air Pollutants for Industrial, Commercial... process heaters not subject to this subpart? The types of boilers and process heaters listed in paragraphs...

  11. Advanced Energy and Water Recovery Technology from Low Grade Waste Heat

    Energy Technology Data Exchange (ETDEWEB)

    Dexin Wang

    2011-12-19

    The project has developed a nanoporous membrane based water vapor separation technology that can be used for recovering energy and water from low-temperature industrial waste gas streams with high moisture contents. This kind of exhaust stream is widely present in many industrial processes including the forest products and paper industry, food industry, chemical industry, cement industry, metal industry, and petroleum industry. The technology can recover not only the sensible heat but also high-purity water along with its considerable latent heat. Waste heats from such streams are considered very difficult to recover by conventional technology because of poor heat transfer performance of heat-exchanger type equipment at low temperature and moisture-related corrosion issues. During the one-year Concept Definition stage of the project, the goal was to prove the concept and technology in the laboratory and identify any issues that need to be addressed in future development of this technology. In this project, computational modeling and simulation have been conducted to investigate the performance of a nanoporous material based technology, transport membrane condenser (TMC), for waste heat and water recovery from low grade industrial flue gases. A series of theoretical and computational analyses have provided insight and support in advanced TMC design and experiments. Experimental study revealed condensation and convection through the porous membrane bundle was greatly improved over an impermeable tube bundle, because of the membrane capillary condensation mechanism and the continuous evacuation of the condensate film or droplets through the membrane pores. Convection Nusselt number in flue gas side for the porous membrane tube bundle is 50% to 80% higher than those for the impermeable stainless steel tube bundle. The condensation rates for the porous membrane tube bundle also increase 60% to 80%. Parametric study for the porous membrane tube bundle heat transfer

  12. Estimation of heat load in waste tanks using average vapor space temperatures

    Energy Technology Data Exchange (ETDEWEB)

    Crowe, R.D.; Kummerer, M.; Postma, A.K.

    1993-12-01

    This report describes a method for estimating the total heat load in a high-level waste tank with passive ventilation. This method relates the total heat load in the tank to the vapor space temperature and the depth of waste in the tank. Q{sub total} = C{sub f} (T{sub vapor space {minus}} T{sub air}) where: C{sub f} = Conversion factor = (R{sub o}k{sub soil}{sup *}area)/(z{sub tank} {minus} z{sub surface}); R{sub o} = Ratio of total heat load to heat out the top of the tank (function of waste height); Area = cross sectional area of the tank; k{sub soil} = thermal conductivity of soil; (z{sub tank} {minus} z{sub surface}) = effective depth of soil covering the top of tank; and (T{sub vapor space} {minus} T{sub air}) = mean temperature difference between vapor space and the ambient air at the surface. Three terms -- depth, area and ratio -- can be developed from geometrical considerations. The temperature difference is measured for each individual tank. The remaining term, the thermal conductivity, is estimated from the time-dependent component of the temperature signals coming from the periodic oscillations in the vapor space temperatures. Finally, using this equation, the total heat load for each of the ferrocyanide Watch List tanks is estimated. This provides a consistent way to rank ferrocyanide tanks according to heat load.

  13. R&D and Demonstration of Large Domestic CFB Boilers

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    @@ In order to develop large CFB boilers with independent intellectual property,Xi'an Thermal Power Research Institute (TPRI) established a laboratory with complete functions for the technical development of CFB boilers.This laboratory consists ofa 1-MW and a 4-MW CFB combustion test facilities and a laboratory for limestone desulphurization performance evaluation.It carried out tests on CFB combustion and desulphurization for Chinese typical coals and limestone and research on heat-transfer characteristics and key parts,and developed the first home-made 100-MW CFB boiler.Based on the experience of R&D,the laboratory further researched key techniques for enlarging capacity systematically,and cooperating with Harbin Boiler Co.(HBC),developed the first domestic 210-MW CFB boiler with independent intellectual property and put it into engineering demonstration,laying a solid foundation for the development of CFB boilers of even larger capacity.

  14. Field Test of Boiler Primary Loop Temperature Controller

    Energy Technology Data Exchange (ETDEWEB)

    Glanville, P. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Rowley, P. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Schroeder, D. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Brand, L. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States)

    2014-09-01

    Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and, in some cases, return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential.

  15. 环冷机密封对烧结余热回收效率影响的研究%Research on Annular Cooler Sealing Influence to Sinter Waste Heat Recovery Efficiency

    Institute of Scientific and Technical Information of China (English)

    徐启明; 兰军鹏; 石伟丽; 高慧文; 顾铮

    2014-01-01

    Take two completely identical sintering machine waste heat recovery systems as testing platform to research the annular cooler sealing influence on sintering waste heat recovery system .The testing result shows that the annular cooler sealing improvement can reduce annular cooler air leakage rate and increase fume volume as well as reducing the fume temperature .However , when the annular cooler blast volume reach certain level , the improve-ment of annular cooler sealing will decrease the waste heat recovery efficiency .The reason is that when the annular cooler blast volume increase , the heat taken from the sinter ore by air will reach limit value and become stable , but the boiler flue gas loss will keep increasing , finally the waste heat recovery system recovery efficiency will decrease .%以两套完全相同的烧结机余热回收系统为测试平台,研究了环冷机密封对烧结余热回收系统的影响。测试结果表明,环冷机密封的改善降低了环冷机漏风率,提高烟气量、同时降低烟气温度。在环冷机鼓风量达到某一特定值时,通过改善环冷机密封反而降低了余热回收效率。这主要是因为环冷机鼓风量增加时,空气从烧结矿中带走的热量会达到一个极限值并趋于稳定,而锅炉的排烟损失始终增加,最终导致余热回收系统的回收效率降低。

  16. Field Test of Boiler Primary Loop Temperature Controller

    Energy Technology Data Exchange (ETDEWEB)

    Glanville, P.; Rowley, P.; Schroeder, D.; Brand, L.

    2014-09-01

    Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and in some cases return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential. PARR installed and monitored the performance of one type of ALM controller, the M2G from Greffen Systems, at multifamily sites in the city of Chicago and its suburb Cary, IL, both with existing OTR control. Results show that energy savings depend on the degree to which boilers are over-sized for their load, represented by cycling rates. Also savings vary over the heating season with cycling rates, with greater savings observed in shoulder months. Over the monitoring period, over-sized boilers at one site showed reductions in cycling and energy consumption in line with prior laboratory studies, while less over-sized boilers at another site showed muted savings.

  17. A study of the impact of moist-heat and dry-heat treatment processes on hazardous trace elements migration in food waste.

    Science.gov (United States)

    Chen, Ting; Jin, Yiying; Qiu, Xiaopeng; Chen, Xin

    2015-03-01

    Using laboratory experiments, the authors investigated the impact of dry-heat and moist-heat treatment processes on hazardous trace elements (As, Hg, Cd, Cr, and Pb) in food waste and explored their distribution patterns for three waste components: oil, aqueous, and solid components. The results indicated that an insignificant reduction of hazardous trace elements in heat-treated waste-0.61-14.29% after moist-heat treatment and 4.53-12.25% after dry-heat treatment-and a significant reduction in hazardous trace elements (except for Hg without external addition) after centrifugal dehydration (P treatment, over 90% of the hazardous trace elements in the waste were detected in the aqueous and solid components, whereas only a trace amount of hazardous trace elements was detected in the oil component (treatment process did not significantly reduce the concentration of hazardous trace elements in food waste, but the separation process for solid and aqueous components, such as centrifugal dehydration, could reduce the risk considerably. Finally, combined with the separation technology for solid and liquid components, dry-heat treatment is superior to moist-heat treatment on the removal of external water-soluble ionic hazardous trace elements. An insignificant reduction of hazardous trace elements in heat-treated waste showed that heat treatment does not reduce trace elements contamination in food waste considerably, whereas the separation process for solid and aqueous components, such as centrifugal dehydration, could reduce the risk significantly. Moreover, combined with the separation technology for solid and liquid components, dry-heat treatment is superior to moist-heat treatment for the removal of external water-soluble ionic hazardous trace elements, by exploring distribution patterns of trace elements in three waste components: oil, aqueous, and solid components.

  18. Waste Tyres as Heat Sink to Reduce the Driveway Surface Temperatures in Malaysia

    Directory of Open Access Journals (Sweden)

    Aniza Abdul Aziz

    2013-12-01

    Full Text Available The development of roads and driveways are on the rise as automobiles are now a necessity to all. This excessive development with its requirements increased the urban heat temperature and the generation of waste tyres. Waste tyre management has therefore been taken seriously by developed countries and since the European directive to ban used tyre products and whole tire disposal from landfill in 2003 and 2006 respectively, many researchers have looked for alternative ways to use the waste tyre. In Malaysia, The Smart and Cool Home Developer attempted to develop an eco-house by utilising waste tyre as the foundation for the driveway and claimed that the buried tyres act as a heat sink for the concrete and reduce the surface temperature of the driveway. Hence investigations were conducted on two sample houses to investigate this phenomenon. Findings from this pilot study show that waste tyres do act as a heat sink to the concrete driveways which affect the ambient temperature and relative humidity of the immediate surroundings.

  19. Waste Heat Recovery from the Advanced Test Reactor Secondary Coolant Loop

    Energy Technology Data Exchange (ETDEWEB)

    Donna Post Guillen

    2012-11-01

    This study investigated the feasibility of using a waste heat recovery system (WHRS) to recover heat from the Advanced Test Reactor (ATR) secondary coolant system (SCS). This heat would be used to preheat air for space heating of the reactor building, thus reducing energy consumption, carbon footprint, and energy costs. Currently, the waste heat from the reactor is rejected to the atmosphere via a four-cell, induced-draft cooling tower. Potential energy and cost savings are 929 kW and $285K/yr. The WHRS would extract a tertiary coolant stream from the SCS loop and pump it to a new plate and frame heat exchanger, from which the heat would be transferred to a glycol loop for preheating outdoor air supplied to the heating and ventilation system. The use of glycol was proposed to avoid the freezing issues that plagued and ultimately caused the failure of a WHRS installed at the ATR in the 1980s. This study assessed the potential installation of a new WHRS for technical, logistical, and economic feasibility.

  20. Waste-heat usage in agricultural biogas installations; Abwaermenutzung in landwirtschaftlichen Biogasanlagen - Schlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Gutzwiller, S.

    2009-01-15

    This comprehensive final report for the Swiss Federal Office of Energy (SFOE) takes a look at the use of the heat generated in agricultural biogas installations. The author notes that a considerable amount of excess heat is available after internal use and heating requirements of the farm have been met. The article deals with the potential offered by this heat and its possible uses. The methods used in the study are discussed and the boundary conditions for the operation of agricultural biogas installations are examined. The costs incurred when providing an infrastructure for the use, storage and transport of the waste heat are looked at. An economical review of the costs involved in the use of the heat is made and compared with reference systems based on oil-fired heating systems and a number of cold generation systems based on various technologies. Also, electrical power generation using the Organic Rankine Cycle and Kalina processes is looked at. Finally, the various possible uses of the waste heat are evaluated.