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Sample records for waste heat boiler

  1. Analysis of a waste-heat boiler by CFD simulation

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Yongziang; Jokilaakso, A. [Helsinki Univ. of Technology, Otaniemi (Finland)

    1996-12-31

    Waste-heat boilers play important roles in the continuous operation of a smelter and in the conservation of energy. However, the fluid flow and heat transfer behaviour has not been well studied, concerning the boiler performance and design. This presentation describes simulated gas flow and heat transfer of a waste-heat boiler in the Outokumpu copper flash smelting process. The governing transport equations for the conservation of mass, momentum and enthalpy were solved with a commercial CFD-code PHOENICS. The standard k-{epsilon} turbulence model and a composite-flux radiation model were used in the computations. The computational results show that the flow is strongly recirculating and distinctly three-dimensional in most part of the boiler, particularly in the radiation section. The predicted flow pattern and temperature distribution were in a good agreement with laboratory models and industrial measurements. The results provide detailed information of flow pattern, the temperature distribution and gas cooling efficiency. The CFD proved to be a useful tool in analysing the boiler operation. (author)

  2. Analysis of a waste-heat boiler by CFD simulation

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Yongziang; Jokilaakso, A [Helsinki Univ. of Technology, Otaniemi (Finland)

    1997-12-31

    Waste-heat boilers play important roles in the continuous operation of a smelter and in the conservation of energy. However, the fluid flow and heat transfer behaviour has not been well studied, concerning the boiler performance and design. This presentation describes simulated gas flow and heat transfer of a waste-heat boiler in the Outokumpu copper flash smelting process. The governing transport equations for the conservation of mass, momentum and enthalpy were solved with a commercial CFD-code PHOENICS. The standard k-{epsilon} turbulence model and a composite-flux radiation model were used in the computations. The computational results show that the flow is strongly recirculating and distinctly three-dimensional in most part of the boiler, particularly in the radiation section. The predicted flow pattern and temperature distribution were in a good agreement with laboratory models and industrial measurements. The results provide detailed information of flow pattern, the temperature distribution and gas cooling efficiency. The CFD proved to be a useful tool in analysing the boiler operation. (author)

  3. Steam generators and waste heat boilers for process and plant engineers

    CERN Document Server

    Ganapathy, V

    2014-01-01

    Incorporates Worked-Out Real-World ProblemsSteam Generators and Waste Heat Boilers: For Process and Plant Engineers focuses on the thermal design and performance aspects of steam generators, HRSGs and fire tube, water tube waste heat boilers including air heaters, and condensing economizers. Over 120 real-life problems are fully worked out which will help plant engineers in evaluating new boilers or making modifications to existing boiler components without assistance from boiler suppliers. The book examines recent trends and developments in boiler design and technology and presents novel idea

  4. A CFD study on the dust behaviour in a metallurgical waste-heat boiler

    Energy Technology Data Exchange (ETDEWEB)

    Yongxiang, Yang; Jokilaakso, A [Helsinki Univ. of Technology, Otaniemi (Finland). Lab. of Materials Processing and Powder Metallurgy

    1998-12-31

    A waste-heat boiler forms an essential part for the treatment of high temperature flue-gases in most metallurgical processes. Flue-dust carried by the furnace off-gas has to be captured efficiently in the waste-heat boilers before entering the downstream gas purification equipment. Flue dust may accumulate and foul on the heat transfer surfaces such as tube-walls, narrow conjunctions between the boiler and the furnace uptake, and thus may cause smelter shutdown, and interrupt the production. A commercial CFD package is used as the major tool on modelling the dust flow and settling in the waste-heat boiler of an industrial copper flash smelter. In the presentation, dust settling behaviour is illustrated for a wide range of particle sizes, and dust capture efficiency in the radiation section of the boiler for different particle sizes has been shown with the transient simulation. The simulation aims at providing detailed information of dust behaviour in the waste-heat boiler in sulphide smelting. (author) 11 refs.

  5. A CFD study on the dust behaviour in a metallurgical waste-heat boiler

    Energy Technology Data Exchange (ETDEWEB)

    Yang Yongxiang; Jokilaakso, A. [Helsinki Univ. of Technology, Otaniemi (Finland). Lab. of Materials Processing and Powder Metallurgy

    1997-12-31

    A waste-heat boiler forms an essential part for the treatment of high temperature flue-gases in most metallurgical processes. Flue-dust carried by the furnace off-gas has to be captured efficiently in the waste-heat boilers before entering the downstream gas purification equipment. Flue dust may accumulate and foul on the heat transfer surfaces such as tube-walls, narrow conjunctions between the boiler and the furnace uptake, and thus may cause smelter shutdown, and interrupt the production. A commercial CFD package is used as the major tool on modelling the dust flow and settling in the waste-heat boiler of an industrial copper flash smelter. In the presentation, dust settling behaviour is illustrated for a wide range of particle sizes, and dust capture efficiency in the radiation section of the boiler for different particle sizes has been shown with the transient simulation. The simulation aims at providing detailed information of dust behaviour in the waste-heat boiler in sulphide smelting. (author) 11 refs.

  6. Fluidized-bed incineration plant equipped with waste heat boilers. Developed for mid-size municipalities

    Energy Technology Data Exchange (ETDEWEB)

    Handa, Hitoshi

    1988-01-20

    A fluidized bed incineration plant with a waste heat boiler was installed to dispose wastes in Sakura City on March, 1987 and has waste disposing capacity of 120tons/d. Sands are fluidized in the furnace at 700-800/sup 0/C and wastes are burned completely for a short time. The waste heat boiler is used to utilize waste heat to send steam to aquiculturing farms and hot water to the community plaza and further supplies steam to two 90kW back pressure turbines for driving forced draft fan used for the incineration plant. Harmful gases in waste gas are removed by the harmful gas eliminator to lower HCl to 120ppm or less and K value of SOx to 9.0 or less and then cleaned gas is exhausted through the electostatic precipitator and the chimney. Dust and fly ash are transferred to a reservior through a superior seal tight air transportation system, pelletized and disposed for land fill. Bulk waste disposing capacity is 50 tons/d and harmful wastes, magnetic materials, unburnable and burnable wastes are classified and separated. Separated iron purity is 95% or more. (4 figs, 2 photos)

  7. Thermoelectric Power Generation Utilizing the Waste Heat from a Biomass Boiler

    Science.gov (United States)

    Brazdil, Marian; Pospisil, Jiri

    2013-07-01

    The objective of the presented work is to test the possibility of using thermoelectric power to convert flue gas waste heat from a small-scale domestic pellet boiler, and to assess the influence of a thermoelectric generator on its function. A prototype of the generator, able to be connected to an existing device, was designed, constructed, and tested. The performance of the generator as well as the impact of the generator on the operation of the boiler was investigated under various operating conditions. The boiler gained auxiliary power and could become a combined heat and power unit allowing self-sufficient operation. The created unit represents an independent source of electricity with effective use of fuel.

  8. Thermal performance analysis of Brayton cycle with waste heat recovery boiler for diesel engines of offshore oil production facilities

    International Nuclear Information System (INIS)

    Liu, Xianglong; Gong, Guangcai; Wu, Yi; Li, Hangxin

    2016-01-01

    Highlights: • Comparison of Brayton cycle with WHRB adopted in diesel engines with and without fans by thermal performance. • Waste heat recovery technology for FPSO. • The thermoeconomic analysis for the heat recovery for FPSO. - Abstract: This paper presents the theoretical analysis and on-site testing on the thermal performance of the waste heat recovery system for offshore oil production facilities, including the components of diesel engines, thermal boilers and waste heat boilers. We use the ideal air standard Brayton cycle to analyse the thermal performance. In comparison with the traditional design, the fans at the engine outlet of the waste heat recovery boiler is removed due to the limited space of the offshore platform. The cases with fan and without fan are compared in terms of thermal dynamics performance, energy efficiency and thermo-economic index of the system. The results show that the application of the WHRB increases the energy efficiency of the whole system, but increases the flow resistance in the duct. It is proved that as the waste heat recovery boiler takes the place of the thermal boiler, the energy efficiency of whole system without fan is slightly reduced but heat recovery efficiency is improved. This research provides an important guidance to improve the waste heat recovery for offshore oil production facilities.

  9. A new conceptual cold-end design of boilers for coal-fired power plants with waste heat recovery

    International Nuclear Information System (INIS)

    Yang, Yongping; Xu, Cheng; Xu, Gang; Han, Yu; Fang, Yaxiong; Zhang, Dongke

    2015-01-01

    Highlights: • A new cold-end design of boilers for CFPPs with waste heat recovery is proposed. • Thermodynamic and economic analyses are quantitatively conducted. • Higher energy efficiency improvement and greater economic benefits are achieved. • Lower exergy destruction and better matched energy level are obtained. - Abstract: After conducting an in-depth analysis of the conventional boiler cold-end design for waste heat recovery, this work proposed a new conceptual boiler cold-end design integrated with the steam cycle in a 1000 MW CFPP, in which the preheating of air was divided into high-temperature air preheater (HTAP), main air preheater (MAP) and low-temperature air preheater (LTAP). The HTAP and an economizer were installed in separate flue ducts, and the low temperature economizer (LTE) was situated between the MAP and the LTAP in the main flue duct to heat the condensed water. In the proposed boiler cold-end design, the flue gas waste heat was not only used to heat condensed water, but also to further preheat the combustion air. The air temperature at the air-preheater outlet increases and part of the steam bleeds with high exergy can be saved, resulting in greater energy-savings and better economics. Results showed that, for a typical 1000 MW CFPP in China, using the proposed boiler cold-end design for waste heat recovery could produce 13.3 MW e additional net power output with a heat rate reduction of approximately 112.0 kJ/kW h and could yield a net benefit of up to $85.8 M per year, which is much greater than those of the conventional cases. Exergy destruction is also reduced from 49.9 MW th in the conventional boiler cold-end design to 39.6 MW th in the proposed design

  10. Sulphation reactions of oxidic dust particles in waste heat boiler environment. Literature review

    Energy Technology Data Exchange (ETDEWEB)

    Ranki, T.

    1999-09-01

    Sulphation of metal oxides has an important role in many industrial processes. In different applications sulphation reactions have different aims and characteristics. In the flash smelting process sulphation of oxidic flue dust is a spontaneous and inevitable phenomena, which takes place in the waste heat boiler (WHB) when cooling down hot dust laden off-gases from sulphide smelters. Oxidic dust particles (size 0 - 50 {mu}m) react with O{sub 2} and SO{sub 2} or SO{sub 3} in a certain temperature range (500 - 800 deg C). Sulphation reactions are highly exothermic releasing large amount of heat, which affects the gas cooling and thermal performance of the boiler. Thermodynamics and kinetics of the system have to be known to improve the process and WHB operation. The rate of sulphation is affected by the prevailing conditions (temperature, gas composition) and particle size and microstructure (porosity, surface area). Some metal oxides (CuO) can react readily with SO{sub 2} and O{sub 2} and act as self-catalysts, but others (NiO) require the presence of an external catalyst to enhance the SO{sub 3} formation and sulphation to proceed. Some oxides (NiO) sulphate directly, some (CuO) may form first intermediate phases (basic sulphates) depending on the reaction conditions. Thus, the reaction mechanisms are very complex. The aim of this report was to search information about the factors affecting the dust sulphation reactions and suggested reaction mechanisms and kinetics. Many investigators have studied sulphation thermodynamics and reaction kinetics and mechanisms of macroscopical metal oxide pieces, but only few articles have been published about sulphation of microscopical particles, like dust. All the found microscale studies dealt with sulphation reactions of calcium oxide, which is not present in the flash smelting process, but used as an SO{sub 2} absorbent in the combustion processes. However, also these investigations may give some hints about the sulphation

  11. An analysis of the thermodynamic efficiency for exhaust gas recirculation-condensed water recirculation-waste heat recovery condensing boilers (EGR-CWR-WHR CB)

    International Nuclear Information System (INIS)

    Lee, Chang-Eon; Yu, Byeonghun; Lee, Seungro

    2015-01-01

    This study presents fundamental research on the development of a new boiler that is expected to have a higher efficiency and lower emissions than existing boilers. The thermodynamic efficiency of exhaust gas recirculation-condensed water recirculation-waste heat recovery condensing boilers (EGR-CWR-WHR CB) was calculated using thermodynamic analysis and was compared with other boilers. The results show the possibility of obtaining a high efficiency when the temperature of the exhaust gas is controlled within 50–60 °C because water in the exhaust gas is condensed within this temperature range. In addition, the enthalpy emitted by the exhaust gas for the new boiler is smaller because the amount of condensed water is increased by the high dew-point temperature and the low exhaust gas temperature. Thus, the new boiler can obtain a higher efficiency than can older boilers. The efficiency of the EGR-CWR-WHR CB proposed in this study is 93.91%, which is 7.04% higher than that of existing CB that is currently used frequently. - Highlights: • The study presents the development of a new boiler expected to have a high efficiency. • Thermodynamic efficiency of EGR-CWR-WHR condensing boiler was calculated. • Efficiency of EGR-CWR-WHR CB is 93.91%, which is 7.04% higher than existing CB

  12. Application of Evaporative Cooling for the Condensation of Water Vapors from a Flue Gas Waste Heat Boilers CCP

    Directory of Open Access Journals (Sweden)

    Galashov Nikolay

    2016-01-01

    Full Text Available The object of the study are boilers that burn organic fuel and the recovery boilers (RB of the combined cycle plant (CCP, which are al-so working on the products of the combustion of hydrocarbon fuels. The purpose of research is to find technologies that increase efficiency of the thermal power plant (TPP and technologies that reduce the environmental impact on the environment by burning fossil fuels. The paper deals with the technology of the boilers burning hydrocarbon fuel with condensation of water vapor from the exhaust flue gases. Considered the problems caused by using of this technology. Research shows that the main problem of this technology in the boilers is the lack of reliable methods of calculation of heat exchangers, condensers. Particular attention is paid to the application of this technology in the recovery boilers combined-cycle plants, which are currently gaining increasing use in the generation of electricity from the combustion of gas in power plants. It is shown that the application of technology of condensation of water vapor in RB CCP, the temperature decreases of exhaust gases from 100 to 40 °С, allows increasing the effi-ciency of the RB with 86.2 % to 99.5 %, i.e. at 12.3 %, and increase the ef-ficiency of the CCP at 2.8 %.

  13. Waste-heat boiler application for the Vresova combined cycle plant

    Energy Technology Data Exchange (ETDEWEB)

    Vicek, Z. [Energoprojekt Praha, Prague (Czechoslovakia)

    1995-12-01

    This report describes a project proposal and implementation of two combined-cycle units of the Vresova Fuel Complex (PKV) with 2 x 200 MWe and heat supply. Participation of ENERGOPROJECT Praha a.s., in this project.

  14. Comparative Evaluation of Integrated Waste Heat Utilization Systems for Coal-Fired Power Plants Based on In-Depth Boiler-Turbine Integration and Organic Rankine Cycle

    Directory of Open Access Journals (Sweden)

    Shengwei Huang

    2018-01-01

    Full Text Available To maximize the system-level heat integration, three retrofit concepts of waste heat recovery via organic Rankine cycle (ORC, in-depth boiler-turbine integration, and coupling of both are proposed, analyzed and comprehensively compared in terms of thermodynamic and economic performances. For thermodynamic analysis, exergy analysis is employed with grand composite curves illustrated to identify how the systems are fundamentally and quantitatively improved, and to highlight key processes for system improvement. For economic analysis, annual revenue and investment payback period are calculated based on the estimation of capital investment of each component to identify the economic feasibility and competitiveness of each retrofit concept proposed. The results show that the in-depth boiler-turbine integration achieves a better temperature match of heat flows involved for different fluids and multi-stage air preheating, thus a significant improvement of power output (23.99 MW, which is much larger than that of the system with only ORC (6.49 MW. This is mainly due to the limitation of the ultra-low temperature (from 135 to 75 °C heat available from the flue gas for ORC. The thermodynamic improvement is mostly contributed by the reduction of exergy destruction within the boiler subsystem, which is eventually converted to mechanical power; while the exergy destruction within the turbine system is almost not changed for the three concepts. The selection of ORC working fluids is performed to maximize the power output. Due to the low-grade heat source, the cycle with R11 offers the largest additional net power generation but is not significantly better than the other preselected working fluids. Economically, the in-depth boiler-turbine integration is the most economic completive solution with a payback period of only 0.78 year. The ORC concept is less attractive for a sole application due to a long payback time (2.26 years. However, by coupling both

  15. New configurations of a heat recovery absorption heat pump integrated with a natural gas boiler for boiler efficiency improvement

    International Nuclear Information System (INIS)

    Qu, Ming; Abdelaziz, Omar; Yin, Hongxi

    2014-01-01

    Highlights: • Thermal and heat transfer models of absorption heat pumps driven by exhaust gas, hot water, or natural gas. • Natural gas boiler combustion model. • Heat exchanger for condensing. • Experimental data of a hot water absorption heat pump. • Economic assessment of heat recovery absorption heat pump for improving natural gas boilers. - Abstract: Conventional natural gas-fired boilers exhaust flue gas direct to the atmosphere at 150–200 °C, which, at such temperatures, contains large amount of energy and results in relatively low thermal efficiency ranging from 70% to 80%. Although condensing boilers for recovering the heat in the flue gas have been developed over the past 40 years, their present market share is still less than 25%. The major reason for this relatively slow acceptance is the limited improvement in the thermal efficiency of condensing boilers. In the condensing boiler, the temperature of the hot water return at the range of 50–60 °C, which is used to cool the flue gas, is very close to the dew point of the water vapor in the flue gas. Therefore, the latent heat, the majority of the waste heat in the flue gas, which is contained in the water vapor, cannot be recovered. This paper presents a new approach to improve boiler thermal efficiency by integrating absorption heat pumps with natural gas boilers for waste heat recovery (HRAHP). Three configurations of HRAHPs are introduced and discussed. The three configurations are modeled in detail to illustrate the significant thermal efficiency improvement they attain. Further, for conceptual proof and validation, an existing hot water-driven absorption chiller is operated as a heat pump at operating conditions similar to one of the devised configurations. An overall system performance and economic analysis are provided for decision-making and as evidence of the potential benefits. These three configurations of HRAHP provide a pathway to achieving realistic high-efficiency natural

  16. Firewood boiler operators and heat exposure

    Directory of Open Access Journals (Sweden)

    Vilson Bernardo Stollmeier

    2017-12-01

    Full Text Available This article presents an analysis of heat exposure work in boiler industry wood from a company in the industrial sector, focusing on the analysis of the environmental burden of the activity. Therefore, the methodological procedures consisted of document analysis, interviews, filming, evaluation problems of the effects of the hot environment and its prevention. The results show that the fuel to the boiler operators are exposed to heat and need guidance on their daily activities with prevention of diseases affected by excessive heat. Are also suggested training in technical and health to improve working conditions and the operator's health.

  17. Co-Combustion of Animal Waste in a Commercial Waste-to-Energy BFB Boiler

    Directory of Open Access Journals (Sweden)

    Farzad Moradian

    2013-11-01

    Full Text Available Co-combustion of animal waste, in waste-to-energy boilers, is considered a method to produce both heat and power and to dispose of possibly infected animal wastes. This research conducted full-scale combustion tests to identify the impact of changed fuel composition on a fluidized-bed boiler. The impact was characterized by analyzing the deposit formation rate, deposit composition, ash composition, and emissions. Two combustion tests, denoted the reference case and animal waste case, were performed based on different fuel mixes. In the reference case, a normal solid waste fuel mix was combusted in the boiler, containing sorted industry and household waste. In the animal waste case, 20 wt% animal waste was added to the reference fuel mix. The collected samples, comprising sampling probe deposits, fuel mixes, bed ash, return sand, boiler ash, cyclone ash and filter ash, were analyzed using chemical fractionation, SEM-EDX and XRD. The results indicate decreased deposit formation due to animal waste co-combustion. SEM-EDX and chemical fractionation identified higher concentrations of P, Ca, S, and Cl in the bed materials in the animal waste case. Moreover, the risk of bed agglomeration was lower in the animal waste case and also a decreased rate of NOx and SO2 emissions were observed.

  18. Optimization of Boiler Heat Load in Water-Heating Boiler-House

    Directory of Open Access Journals (Sweden)

    B. A. Bayrashevsky

    2009-01-01

    Full Text Available An analytical method for optimization of water-heating boiler loads has been developed on the basis of approximated semi-empirical dependences pertaining to changes of boiler gross efficiency due to its load. A complex (∂tух/∂ξΔξ is determined on the basis of a systematic analysis (monitoring of experimental data and the Y. P. Pecker’s formula for calculation of balance losses q2. This complex makes it possible to set a corresponding correction to a standard value of the boiler gross efficiency due to contamination of heating surfaces.Software means for optimization of water-heating boilers has been developed and it is recommended to be applied under operational conditions.

  19. Modelling, simulating and optimizing boiler heating surfaces and evaporator circuits

    DEFF Research Database (Denmark)

    Sørensen, K.; Condra, T.; Houbak, Niels

    2003-01-01

    A model for optimizing the dynamic performance of boiler have been developed. Design variables related to the size of the boiler and its dynamic performance have been defined. The object function to be optimized takes the weight of the boiler and its dynamic capability into account. As constraints...... for the optimization a dynamic model for the boiler is applied. Furthermore a function for the value of the dynamic performance is included in the model. The dynamic models for simulating boiler performance consists of a model for the flue gas side, a model for the evaporator circuit and a model for the drum....... The dynamic model has been developed for the purpose of determining boiler material temperatures and heat transfer from the flue gas side to the water-/steam side in order to simulate the circulation in the evaporator circuit and hereby the water level fluctuations in the drum. The dynamic model has been...

  20. Project recovers free wasted energy from an OSB dryer while eliminating a hog boiler

    Energy Technology Data Exchange (ETDEWEB)

    Normandin, A.; Levesque, S.; Laflamme, Y.; Charron, R. [Mesar-Environair Inc., Quebec, PQ (Canada)

    2008-09-15

    This article described how a mill producing oriented strand board (OSB) in Quebec optimized its energy balance with the installation of a flue gas heat recovery (FGHR) system developed by Mesar-Environair Inc. Many OSB mills produce enough wood waste heat to supply their hog boilers with valuable, yet inexpensive, fuel. The objective of this project was to recover waste heat and to find an application in the milling process to re-valorize it. The plant was using 3 hog boilers to heat thermal oil for their process, but only the newest hog boiler was in compliance for particulate emissions levels. The solution involved the use of a direct contact heat exchanger to meet the mill's requirements. The process consisted of pumping the log pond water in a counter-current direction to the humid OSB dryer flue gas. The energy was transferred from the gas to the water via vapor condensation. The customized equipment recovered most of the wasted heat and transferred it to the plant's log ponds. Cool process water from the log ponds was then recirculated through the condenser to trap the wasted energy. The efficiency of the main hog boiler and the chip dry was about 80 per cent. The FGHR process was designed to recover 85 per cent of the wasted energy that was directed to the atmosphere. The heat recovery unit can typically generate temperatures of 70 to 80 degrees C. In addition to fewer emissions of carbon dioxide and nitrogen oxides going out the stack, the FGHR system offers the advantages of heating the process water without additional fuel, and shutting down an old hog boiler. 1 tabs., 3 figs.

  1. Heat losses in power boilers caused by thermal bridges

    Directory of Open Access Journals (Sweden)

    Kocot Monika

    2017-01-01

    Full Text Available In this article the analysis of heat losses caused by thermal bridges that occur in the steam boiler OP-140 is presented. Identification of these bridges were conducted with use of thermographic camera. Heat losses were evaluated based on methodology of VDI 4610 standard, but instead of its simplified equations, criterial equations based on Nusselt number were used. Obtained values of annual heat losses and heat flux density corresponding to the fully insulated boiler surfaces were compared to heat losses generated by thermal bridges located in the same areas. The emphasis is put on the role of industrial insulation in heat losses reduction.

  2. Waste heat recovery system

    Energy Technology Data Exchange (ETDEWEB)

    Ernst, Timothy C.; Zigan, James A.

    2017-12-19

    A waste heat recovery system includes a Rankine cycle (RC) circuit having a pump, a boiler, an energy converter, and a condenser fluidly coupled via conduits in that order, to provide additional work. The additional work is fed to an input of a gearbox assembly including a capacity for oil by mechanically coupling to the energy converter to a gear assembly. An interface is positioned between the RC circuit and the gearbox assembly to partially restrict movement of oil present in the gear assembly into the RC circuit and partially restrict movement of working fluid present in the RC circuit into the gear assembly. An oil return line is fluidly connected to at least one of the conduits fluidly coupling the RC components to one another and is operable to return to the gear assembly oil that has moved across the interface from the gear assembly to the RC circuit.

  3. 40 CFR 63.1217 - What are the standards for liquid fuel boilers that burn hazardous waste?

    Science.gov (United States)

    2010-07-01

    ... boilers that burn hazardous waste? 63.1217 Section 63.1217 Protection of Environment ENVIRONMENTAL... that burn hazardous waste? (a) Emission limits for existing sources. You must not discharge or cause... paragraph (a)(2)(iii) of this section: (i) When you burn hazardous waste with an as-fired heating value less...

  4. The heat exchanger of small pellet boiler for phytomass

    Science.gov (United States)

    Mičieta, Jozef; Lenhard, Richard; Jandačka, Jozef

    2014-08-01

    Combustion of pellets from plant biomass (phytomass) causes various troubles. Main problem is slagging ash because of low melting temperature of ash from phytomass. This problem is possible to solve either improving energetic properties of phytomass by additives or modification of boiler construction. A small-scale boiler for phytomass is different in construction of heat exchanger and furnace mainly. We solve major problem - slagging ash, by decreasing combustion temperature via redesign of pellet burner and boiler body. Consequence of lower combustion temperature is also lower temperature gradient of combustion gas. It means that is necessary to design larger heat exchanging surface. We plane to use underfed burner, so we would utilize circle symmetry heat exchanger. Paper deals design of heat exchanger construction with help of CFD simulation. Our purpose is to keep uniform water flux and combustion gas flux in heat exchanger without zone of local overheating and excess cooling.

  5. Vacuum boilers developed heating surfaces technic and economic efficiency evaluation

    Science.gov (United States)

    Slobodina, E. N.; Mikhailov, A. G.; Semenov, B. A.

    2018-01-01

    The vacuum boilers as manufacturing proto types application analysis was carried out, the possible directions for the heating surfaces development are identified with a view to improving the energy efficiency. Economic characteristics to evaluate the vacuum boilers application efficiency (Net Discounted Income (NDI), Internal Rate of Return (IRR), Profitability Index (PI) and Payback Period) are represented. The given type boilers application technic and economic efficiency criteria were established. NDI changing curves depending on the finning coefficient and operating pressure were obtained as a result of the conducted calculation studies.

  6. 9 CFR 91.22 - Protection from heat of boilers and engines.

    Science.gov (United States)

    2010-01-01

    ... 9 Animals and Animal Products 1 2010-01-01 2010-01-01 false Protection from heat of boilers and... Protection from heat of boilers and engines. No animals shall be stowed along the alleyways leading to the engine or boiler rooms unless the sides of said engine or boiler rooms are covered by a tongue and groove...

  7. Evaluation of a flue gas driven open absorption system for heat and water recovery from fossil fuel boilers

    International Nuclear Information System (INIS)

    Wang, Zhenying; Zhang, Xiaoyue; Li, Zhen

    2016-01-01

    Highlights: • Flue gas driven open absorption system that efficiently recovers total heat. • Efficient heat and water recovery for various kinds of fossil fuel boilers. • Heat and water recovery efficiencies increase with moisture content of flue gas. • Temperature requirements for district heat supply and domestic hot water were met. • Experimental system surpasses conventional condensing system in total heat recovery. - Abstract: This paper presents an open absorption system for total heat recovery from fossil fuel boilers using the high temperature flue gas as the regeneration heat source. In this system, liquid desiccant serves as the recycling medium, which absorbs waste heat and moisture contained in the low temperature flue gas in the packed tower and then regenerates in the regenerator by the high temperature flue gas. Water vapor generated in the regenerator gets condensed after releasing heat to the heating water system and the condensing water also gets recycled. The return water collects heat from the solution water heat exchanger, the flue gas water heat exchanger and the condenser respectively and is then used for district heating. Driven by the vapor pressure difference between high humidity flue gas and the liquid desiccant, the heat recovery efficiency of the system is not limited by the dew point of the flue gas, enabling a warmer water to be heated up than the conventional condensing boiler. The performance of this system was analyzed theoretically and experimentally and the results showed that the system operated well for both district heat supply and domestic hot water supply. The system efficiency increased with the moisture content of flue gas and the total heat recovery was about 8.5%, 17.2%, 21.2%, and 9.2% higher than the conventional condensing system in the case of coal fired boiler, fuel oil boiler, natural gas boiler, and coke oven gas boiler, respectively.

  8. Research on Marine Boiler's Pressurized Combustion and Heat Transfer

    Institute of Scientific and Technical Information of China (English)

    Pingjian MING; Renqiu JIANG; Yanjun LI; Baozhi SUN

    2005-01-01

    The effect of pressure on combustion and heat transfer is analyzed. The research is based on the basic combustion and heat transfer theorem. A correction for the heat calculation method for pressurized furnace is made on the basis of the normal pressure case. The correction takes the effect of pressurizing into account. The results show that the correction is reasonable and the method is applicable to combustion and heat transfer of the marine supercharged boiler.

  9. Engineering and economic aspects of centalized heating from nuclear boilers

    International Nuclear Information System (INIS)

    Emel'yanov, I.Ya.; Baturov, B.B.; Korytnikov, V.P.; Koryakin, Yu.I.; Chernyaev, V.A.; Kovylyanskij, Ya.A.; Galaktionov, I.V.

    1979-01-01

    Some engineering and economic aspects for deployment of centralized nuclear boilers (NB) in the USSR are considered. Engineering, maintenance and economic features of NB as compared to organic-fuelled boilers and nuclear thermal power plants are discussed. Among major factors governing economic efficiency of NB underlined are oraganic fuel costs, reactor unit power, location relative to heat-consuming centres and capacity factor. It is concluded that NB can be economical for heating large consumers (more than 1500 G kal/hr). At the periphery NB can be competitive already at reactor unit power of several MWth. The development of HTGR type reactor-based nuclear-chemical boilers and lines for heat transport in a chemically bound state (e.g., CH 4 → H 2 +CO 2 +CO → CH 4 ) opens the way for a substantial breakthrow in the centralized NB efficiency

  10. Thermal treatment and vitrification of boiler ash from a municipal solid waste incinerator.

    Science.gov (United States)

    Yang, Y; Xiao, Y; Voncken, J H L; Wilson, N

    2008-06-15

    Boiler ash generated from municipal solid waste (MSW) incinerators is usually classified as hazardous materials and requires special disposal. In the present study, the boiler ash was characterized for the chemical compositions, morphology and microstructure. The thermal chemical behavior during ash heating was investigated with thermal balance. Vitrification of the ash was conducted at a temperature of 1400 degrees C in order to generate a stable silicate slag, and the formed slag was examined with chemical and mineralogical analyses. The effect of vitrification on the leaching characteristics of various elements in the ash was evaluated with acid leaching. The study shows that the boiler ash as a heterogeneous fine powder contains mainly silicate, carbonate, sulfates, chlorides, and residues of organic materials and heavy metal compounds. At elevated temperatures, the boiler ash goes through the initial moisture removal, volatilization, decomposition, sintering, melting, and slag formation. At 1400 degrees C a thin layer of salt melt and a homogeneous glassy slag was formed. The experimental results indicate that leaching values of the vitrified slag are significantly reduced compared to the original boiler ash, and the vitrification could be an interesting alternative for a safer disposal of the boiler ash. Ash compacting, e.g., pelletizing can reduce volatilization and weight loss by about 50%, and would be a good option for the feed preparation before vitrification.

  11. Emissions from three wood-fired domestic central heating boilers - heat load dependence

    International Nuclear Information System (INIS)

    Karlsson, M.L.

    1992-01-01

    The flue gases from three wood-fired domestic central heating boilers have been characterized. Measurements were made at three part loads; 3, 7 and 15 kW. Two of the boilers were modern multi-fuel boilers, with inverse firing and natural draught. The third boiler was a single-fuel wood boiler, with inverse firing and combustion air supply through a fan. All boilers were environmentally approved; the tar emissions were below 30 mg/MJ at nominal heat load. The following parameters were measured: - CO, CO 2 , NO x , total hydrocarbons (THC), - tar and particulates, - twelve volatile organic compounds (VOC). The limit value for tar emission was heavily exceeded for all three boilers at the part loads at which they were tested. For the two multi-fuel boilers the tar emissions decreased with increasing load level, while the opposite was found for the wood boiler with a fan. The NO x emissions varied between 20 and 120 mg/MJ. The multi-fuel boilers showed increasing NO x emissions with increasing heat load. The single-fuel wood boiler showed NO x emissions at about 60 mg/MJ, independent of load level. The CO and THC levels in general were high. The CO levels varied between 1000 and 2000 mg/MJ. While the THC levels varied between 300 and 4000 mg/MJ. Broadly speaking, the CO and THC levels decreased with increasing load levels for the multi-fuel boilers. For the single-fuel wood boiler the CO and THC levels were roughly the same at all load levels. Out of the twelve VOC compounds which were measured, the following could be detected and quantified. With FTIR analysis: Methane, ethylene, propene and acetylene. With GC analysis: Methanol, phenol and acetic acid. (1 ref., 31 figs., 7 tabs.)

  12. How much Energy is Embodied in your Central Heating Boiler?

    Science.gov (United States)

    Koubogiannis, D.; Nouhou, C.

    2016-11-01

    Life Cycle Analysis (LCA) is an important tool in current research to quantitatively assess energy consumption and environmental impact of a building. In the context of LCA, the Embodied Energy (EE) related to the building and the corresponding Embodied CO2 emissions are valuable data. In such a case, these data concern the constitutive materials of the building and any subsystem, component or equipment in it. Usually, after calculating the mass of these materials, embodied energy values are estimated multiplying them by the corresponding EE coefficients concerning the production of these materials (EEMP). However, apart from transportation energy costs, another part of EE is that consumed for the manufacturing of any item as a finished product. The present work focuses on the manufacturing EE (EEMFG) of central heating boilers in Hellenic dwellings. Six typical boilers of different types are studied. Each of them is analyzed to its constitutive materials and its EEMP is estimated. For four of them, the boiler house where it was constructed in Greece was visited and data were collected. Based on them the corresponding boiler EEMFG values are estimated. The results concerning the EE for material production and manufacturing, as well as the results concerning the corresponding ECO2 values are discussed and assessed. Benchmark values correlating EE and ECO2 with the mass or the heat rate of the boiler are extracted.

  13. Reliability of non-heated tube bends of boilers

    International Nuclear Information System (INIS)

    Bugaj, N.V.; Akhremenko, V.L.; Zamotaev, V.S.

    1984-01-01

    Bend failures are described for non-heated boiler tubes of 12Kh1MF and 20 steels. Methods of reliability evaluations are presented which permit revealing and replacing the bends with inadequate resources. Influences of operation conditions on bend durability is shown as well as the factors which are dominating at bend failures

  14. MEMS-Based Boiler Operation from Low Temperature Heat Transfer and Thermal Scavenging

    Directory of Open Access Journals (Sweden)

    Leland Weiss

    2012-04-01

    Full Text Available Increasing world-wide energy use and growing population growth presents a critical need for enhanced energy efficiency and sustainability. One method to address this issue is via waste heat scavenging. In this approach, thermal energy that is normally expelled to the environment is transferred to a secondary device to produce useful power output. This paper investigates a novel MEMS-based boiler designed to operate as part of a small-scale energy scavenging system. For the first time, fabrication and operation of the boiler is presented. Boiler operation is based on capillary action that drives working fluid from surrounding reservoirs across a heated surface. Pressure is generated as working fluid transitions from liquid to vapor in an integrated steamdome. In a full system application, the steam can be made available to other MEMS-based devices to drive final power output. Capillary channels are formed from silicon substrates with 100 µm widths. Varying depths are studied that range from 57 to 170 µm. Operation of the boiler shows increasing flow-rates with increasing capillary channel depths. Maximum fluid mass transfer rates are 12.26 mg/s from 170 µm channels, an increase of 28% over 57 µm channel devices. Maximum pressures achieved during operation are 229 Pa.

  15. Comparative analysis of heat pump and biomass boiler for small detached house heating

    Directory of Open Access Journals (Sweden)

    Olkowski Tomasz

    2017-01-01

    Full Text Available The purpose of the work is to answer the question - which of the two selected heat sources is more economically beneficial for small detached house: heat pump or biomass boiler fuelled with wood-pellets? The comparative analysis of these sources was carried out to discuss the issue. First, cost of both, equipment and operation of selected heat systems were analysed. Additionally, CO2 emission levels associated with these heat systems were determined. The comparative analysis of the costs of both considered heat systems showed that equipment cost of heat pump system is considerably bigger than the cost of biomass boiler system. The comparison of annual operation costs showed that heat pump operation cost is slightly lower than operation cost of biomass boiler. The analysis of above results shows that lower operation cost of heat pump in comparison with biomass boiler cost lets qualify heat pump as more economically justified only after 38 years of work. For both analysed devices, CO2 emission levels were determined. The considerations take into account the fact that heat pump consumes electricity. It is mostly generated through combustion of coal in Poland. The results show that in Poland biomass boiler can be described as not only more economically justified system but also as considerably more ecological.

  16. Comparative analysis of heat pump and biomass boiler for small detached house heating

    Science.gov (United States)

    Olkowski, Tomasz; Lipiński, Seweryn; Olędzka, Aneta

    2017-10-01

    The purpose of the work is to answer the question - which of the two selected heat sources is more economically beneficial for small detached house: heat pump or biomass boiler fuelled with wood-pellets? The comparative analysis of these sources was carried out to discuss the issue. First, cost of both, equipment and operation of selected heat systems were analysed. Additionally, CO2 emission levels associated with these heat systems were determined. The comparative analysis of the costs of both considered heat systems showed that equipment cost of heat pump system is considerably bigger than the cost of biomass boiler system. The comparison of annual operation costs showed that heat pump operation cost is slightly lower than operation cost of biomass boiler. The analysis of above results shows that lower operation cost of heat pump in comparison with biomass boiler cost lets qualify heat pump as more economically justified only after 38 years of work. For both analysed devices, CO2 emission levels were determined. The considerations take into account the fact that heat pump consumes electricity. It is mostly generated through combustion of coal in Poland. The results show that in Poland biomass boiler can be described as not only more economically justified system but also as considerably more ecological.

  17. Application of newly developed heat resistant materials for USC boilers

    International Nuclear Information System (INIS)

    Sato, T.; Tamura, K.; Fukuda, Y.; Matsuda, J.

    2004-01-01

    This paper describes the research on the development and improvement of new high strength heat resistant steels such as SUPER304H (18Cr-9Ni-3Cu-Nb-N), NF709 (20Cr-25Ni-1.5Mo-Nb-Ti-N) and HR3C (25Cr-20Ni-Nb-N) as boiler tube, and NF616 (9Cr-0.5Mo-1.8W-Nb-V) and HCM12A (11Cr-0.4Mo-2W-Nb-V-Cu) as thick section pipe. The latest manufacturing techniques applied for these steels are introduced. In addition the high temperature strength of Alloy617 (52Ni-22Cr-13Co-9Mo-Ti-Al) that is one of the candidate materials for the next generation 700 □ USC boilers is described. (orig.)

  18. 46 CFR 52.01-35 - Auxiliary, donkey, fired thermal fluid heater, and heating boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Auxiliary, donkey, fired thermal fluid heater, and... (CONTINUED) MARINE ENGINEERING POWER BOILERS General Requirements § 52.01-35 Auxiliary, donkey, fired thermal... requirements for miscellaneous boiler types, such as donkey, fired thermal fluid heater, heating boiler, etc...

  19. Making the most of waste heat

    Energy Technology Data Exchange (ETDEWEB)

    1975-09-26

    Two papers to the first PEMEC conference on plant maintenance held in London, Sept. 1975, are reported. J. O'Shea (Integrated Energy Systems) discussed the financial savings possible in recovering waste heat from diesel engines, smoke-tube and water-tube boilers and gas turbines. He estimates that use of all the waste heat sources from a diesel engine would return a cost of 0.623 p/kWh. R. Aston described a conventional diesel generator standby power installation at Connolly's (Blackley) Manchester works, expressing doubts as to the economy of the peak-lopping operation, with the favorable tariffs they were getting from Norway.

  20. Low Cost Polymer heat Exchangers for Condensing Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Butcher, Thomas [Brookhaven National Lab. (BNL), Upton, NY (United States); Trojanowski, Rebecca [Brookhaven National Lab. (BNL), Upton, NY (United States); Wei, George [Brookhaven National Lab. (BNL), Upton, NY (United States); Worek, Michael [Brookhaven National Lab. (BNL), Upton, NY (United States)

    2015-09-30

    Work in this project sought to develop a suitable design for a low cost, corrosion resistant heat exchanger as part of a high efficiency condensing boiler. Based upon the design parameters and cost analysis several geometries and material options were explored. The project also quantified and demonstrated the durability of the selected polymer/filler composite under expected operating conditions. The core material idea included a polymer matrix with fillers for thermal conductivity improvement. While the work focused on conventional heating oil, this concept could also be applicable to natural gas, low sulfur heating oil, and biodiesel- although these are considered to be less challenging environments. An extruded polymer composite heat exchanger was designed, built, and tested during this project, demonstrating technical feasibility of this corrosion-resistant material approach. In such flue gas-to-air heat exchangers, the controlling resistance to heat transfer is in the gas-side convective layer and not in the tube material. For this reason, the lower thermal conductivity polymer composite heat exchanger can achieve overall heat transfer performance comparable to a metal heat exchanger. However, with the polymer composite, the surface temperature on the gas side will be higher, leading to a lower water vapor condensation rate.

  1. Investigating the effects of heat exchanger on flame transfer function in a simplified boiler

    NARCIS (Netherlands)

    Hosseini, N.; Kornilov, V.N.; Teerling, O. J.; Lopez Arteaga, I.; de Goey, Ph.

    2015-01-01

    The goal of the present work is to investigate the effects the heat exchanger can have on the acoustic response of the flames(flame transfer function) in a boiler. In compact condensing boilers the distance between the burner and heat exchanger is small enough to cause intense interactions. That is

  2. WASTE HEAT RECOVERY IN HEAT PUMP SYSTEMS: SOLUTION TO REDUCE GLOBAL WARMING

    Directory of Open Access Journals (Sweden)

    Y. Baradey

    2015-11-01

    Full Text Available Energy conversion technologies, where waste heat recovery systems are included, have received significant attention in recent years due to reasons that include depletion of fossil fuel, increasing oil prices, changes in climatic conditions, and global warming. For low temperature applications, there are many sources of thermal waste heat, and several recovery systems and potential useful applications have been proposed by researchers [1-4]. In addition, many types of equipment are used to recover waste thermal energy from different systems at low, medium, and high temperature applications, such as heat exchangers, waste heat recovery boiler, thermo-electric generators, and recuperators. In this paper, the focus is on waste heat recovery from air conditioners, and an efficient application of these energy resources. Integration of solar energy with heat pump technologies and major factors that affect the feasibility of heat recovery systems have been studied and reviewed as well. KEYWORDS: waste heat recovery; heat pump.

  3. Industrial waste heat for district heating

    International Nuclear Information System (INIS)

    Heitner, K.L.; Brooks, P.P.

    1982-01-01

    Presents 2 bounding evaluations of industrial waste heat availability. Surveys waste heat from 29 major industry groups at the 2-digit level in Standard Industrial Codes (SIC). Explains that waste heat availability in each industry was related to regional product sales, in order to estimate regional waste heat availability. Evaluates 4 selected industries at the 4-digit SIC level. Finds that industrial waste heat represents a significant energy resource in several urban areas, including Chicago and Los Angeles, where it could supply all of these areas residential heating and cooling load. Points out that there is a strong need to evaluate the available waste heat for more industries at the 4-digit level. Urges further studies to identify other useful industrial waste heat sources as well as potential waste heat users

  4. Rankine cycle waste heat recovery system

    Science.gov (United States)

    Ernst, Timothy C.; Nelson, Christopher R.

    2015-09-22

    A waste heat recovery (WHR) system connects a working fluid to fluid passages formed in an engine block and/or a cylinder head of an internal combustion engine, forming an engine heat exchanger. The fluid passages are formed near high temperature areas of the engine, subjecting the working fluid to sufficient heat energy to vaporize the working fluid while the working fluid advantageously cools the engine block and/or cylinder head, improving fuel efficiency. The location of the engine heat exchanger downstream from an EGR boiler and upstream from an exhaust heat exchanger provides an optimal position of the engine heat exchanger with respect to the thermodynamic cycle of the WHR system, giving priority to cooling of EGR gas. The configuration of valves in the WHR system provides the ability to select a plurality of parallel flow paths for optimal operation.

  5. Chemistry and melting characteristics of fireside deposits taken from boiler tubes in waste incinerators

    International Nuclear Information System (INIS)

    Otsuka, Nobuo

    2011-01-01

    Highlights: → We examine tube deposits taken from boilers of municipal solid waste incinerators. → Literature survey is done on the corrosion mechanism of tube steels. → Chemical analyses, X-ray diffraction, DSC, and corrosion test were conducted. → Melting behavior of salt constituents affected the corrosiveness of the deposits. - Abstract: Twenty-three tube deposits taken from seven heat-recovery boilers of municipal solid waste incinerators were examined by chemical analyses and X-ray diffraction. These deposits were measured by Differential Scanning Calorimeter (DSC) in N 2 to investigate their melting characteristics. Sixteen deposits were used to evaluate their corrosiveness to carbon steel by high-temperature corrosion test conducted at 400 o C for 20 h in 1500 ppm HCl - 300 ppm SO 2 - 7.5%O 2 - 7.5%CO 2 - 20%H 2 O - N 2 . Total heat of endothermic reactions of the deposits taking place between 200 and 400 o C can be related to the corrosion rate of carbon steel at 400 o C. Corrosion initiated at temperatures when the deposits started to melt, became severe when fused salt constituents increased, and alleviated when the majority of the deposits became fused. The corrosion can be interpreted as fused salt corrosion caused by chloride and sulfate salts.

  6. FORMATION OF CHLORINATED DIOXINS AND FURANS IN A HAZARDOUS-WASTE-FIRING INDUSTRIAL BOILER

    Science.gov (United States)

    This research examined the potential for emissions of polychlorinated diebnzodioxin and dibenzofuran (PCDD/F) from industrial boilers that cofire hazardous waste. PCDD/F emissions were sampled from a 732 kW (2.5 x 106 Btu/h), 3-pass, firetube boiler using #2 fuel oil cofired wit...

  7. Numerical investigation of heat transfer characteristics in utility boilers of oxy-coal combustion

    International Nuclear Information System (INIS)

    Hu, Yukun; Li, Hailong; Yan, Jinyue

    2014-01-01

    Highlights: • Air-coal and oxy-coal combustion in an industrial scale PF boiler were simulated in ANSYS FLUENT. • The O 2 concentration of 33 vol% in the oxy-coal combustion case matches the air-coal combustion case most closely. • The moisture in the flue gas has little impact on flame temperature, but positive impact on surface incident radiation. - Abstract: Oxy-coal combustion has different flue gas composition from the conventional air-coal combustion. The different composition further results in different properties, such as the absorption coefficient, emissivity, and density, which can directly affect the heat transfer in both radiation and convection zones of utility boilers. This paper numerically studied a utility boiler of oxy-coal combustion and compares with air-coal combustion in terms of flame profile and heat transferred through boiler side walls in order to understand the effects of different operating conditions on oxy-coal boiler retrofitting and design. Based on the results, it was found that around 33 vol% of effective O 2 concentration ([O 2 ] effective ) the highest flame temperature and total heat transferred through boiler side walls in the oxy-coal combustion case match to those in the air-coal combustion case most; therefore, the 33 vol% of [O 2 ] effective could result in the minimal change for the oxy-coal combustion retrofitting of the existing boiler. In addition, the increase of the moisture content in the flue gas has little impact on the flame temperature, but results in a higher surface incident radiation on boiler side walls. The area of heat exchangers in the boiler was also investigated regarding retrofitting. If boiler operates under a higher [O 2 ] effective , to rebalance the load of each heat exchanger in the boiler, the feed water temperature after economizer can be reduced or part of superheating surfaces can be moved into the radiation zone to replace part of the evaporators

  8. Advanced CFD modelling of air and recycled flue gas staging in a waste wood-fired grate boiler for higher combustion efficiency and greater environmental benefits.

    Science.gov (United States)

    Rajh, Boštjan; Yin, Chungen; Samec, Niko; Hriberšek, Matjaž; Kokalj, Filip; Zadravec, Matej

    2018-07-15

    Grate-fired boilers are commonly used to burn biomass/wastes for heat and power production. In spite of the recent breakthrough in integration of advanced secondary air systems in grate boilers, grate-firing technology needs to be advanced for higher efficiency and lower emissions. In this paper, innovative staging of combustion air and recycled flue gas in a 13 MW th waste wood-fired grate boiler is comprehensively studied based on a numerical model that has been previously validated. In particular, the effects of the jet momentum, position and orientation of the combustion air and recycled flue gas streams on in-furnace mixing, combustion and pollutant emissions from the boiler are examined. It is found that the optimized air and recycled flue gas jets remarkably enhance mixing and heat transfer, result in a more uniform temperature and velocity distribution, extend the residence time of the combustibles in the hot zone and improve burnout in the boiler. Optimizing the air and recycled flue gas jet configuration can reduce carbon monoxide emission from the boiler by up to 86%, from the current 41.0 ppm to 5.7 ppm. The findings of this study can serve as useful guidelines for novel design and optimization of the combustion air supply and flue gas recycling for grate boilers of this type. Copyright © 2018 Elsevier Ltd. All rights reserved.

  9. Refrigeration waste heat recovery

    Energy Technology Data Exchange (ETDEWEB)

    1983-03-01

    UK Super A Stores was built in 1972 and is part of a small indoor shopping complex linked together by a heated mall. The store has a public floor area of approximately 1,232 m{sup 2} (13,261 ft.{sup 2}) and sells the usual variety of food produce including a large selection of frozen foods. There are five lengths of refrigerated display cabinets with a total area of approximately 78 m{sup 2}. There are also some frozen food storage rooms at the back of the store. This report provides a description of a waste heat recovery system within a medium sized food store. It details how the waste heat that is produced by the conventional frozen food display cabinets, can be reused by the store's space heating system. Recommended uses for this waste heat include: diverting to the loading bays which would make the reheat coil unnecessary, diverting to the front of the shop, and heating the adjacent shopping mall. The CREDA (Conservation and Renewable Energy Demonstration Assistance) program contributed $17,444 towards the total project cost of $30,444. The project was initiated by the store owner, who is now realizing a lower annual fuel consumption, with the resulting financial savings. 11 figs., 1 tab.

  10. Environment protection by coupling of a municipal waste incinerator to an existing coal fire steam boiler

    Energy Technology Data Exchange (ETDEWEB)

    Ionel, I.; Stanescu, P.D.O.; Gruescu, C.; Savu, A.; Ungureanu, C. [University of Politehnic Timisoara, Timisoara (Romania)

    2006-12-15

    The paper offers an analysis of the potential coupling of a municipal waste incinerator in Romania, to an existing coal fired steam boiler. Considering the retention of heavy metals as well as HCl from the waste flue gases before entering the boiler, the simulation analysis of the boiler, under the situation that the gases from the scrubber are introduced, are presented As general conclusion one notes that it is possible to apply the concept even if the analysed case is of less importance, but more potential application are viewed for larger industrial application, for new concepts of modern power plants, to meet EU environmental regulations, especially for CO{sub 2} reduction.

  11. Waste heat recovery system

    International Nuclear Information System (INIS)

    Phi Wah Tooi

    2010-01-01

    Full text: The Konzen in-house designed anaerobic digester system for the POME (Palm Oil Mill Effluent) treatment process is one of the registered Clean Development Mechanism (CDM) projects in Malaysia. It is an organic wastewater treatment process which achieves excellent co-benefits objectives through the prevention of water pollution and reduction of greenhouse gas emissions, which is estimated to be 40,000 to 50,000 t-CO 2 per year. The anaerobic digester was designed in mesophile mode with temperature ranging from 37 degree Celsius to 45 degree Celsius. A microorganisms growth is optimum under moderately warm temperature conditions. The operating temperature of the anaerobic digester needs to be maintained constantly. There are two waste heat recovery systems designed to make the treatment process self-sustaining. The heat recovered will be utilised as a clean energy source to heat up the anaerobic digester indirectly. The first design for the waste heat recovery system utilises heat generated from the flue gas of the biogas flaring system. A stainless steel water tank with an internal water layer is installed at the top level of the flare stack. The circulating water is heated by the methane enriched biogas combustion process. The second design utilizes heat generated during the compression process for the biogas compressor operation. The compressed biogas needs to be cooled before being recycled back into the digester tank for mixing purposes. Both the waste heat recovery systems use a design which applies a common water circulation loop and hot water tank to effectively become a closed loop. The hot water tank will perform both storage and temperature buffer functions. The hot water is then used to heat up recycled sludge from 30 degree Celsius to 45 degree Celsius with the maximum temperature setting at 50 degree Celsius. The recycled sludge line temperature will be measured and monitored by a temperature sensor and transmitter, which will activate the

  12. Economic valuation of heat pumps and electric boilers in the Danish energy system

    International Nuclear Information System (INIS)

    Nielsen, Maria Grønnegaard; Morales, Juan Miguel; Zugno, Marco; Pedersen, Thomas Engberg; Madsen, Henrik

    2016-01-01

    Highlights: • We assess the economic value of heat pumps and electric boilers in Denmark. • The daily operation of a heat and power system is modeled by stochastic programming. • Deterministic models overestimate the value of heat pumps and electric boilers. • Heat pumps and electric boilers can reduce the cost of operating the Danish system. • Falling power prices may boost the future value of heat pumps and electric boilers. - Abstract: Heat pumps (HP) and electric immersion boilers (EB) have great potential to increase flexibility in energy systems. In parallel, decreasing taxes on electricity-based heat production are creating a more favorable economic environment for the deployment of these units in Denmark. In this paper, the economic value of heat pumps and electric boilers is assessed by simulating their day-to-day market performance using a novel operational strategy based on two-stage stochastic programming. This stochastic model is employed to optimize jointly the daily operation of HPs and EBs along with the Combined Heat and Power (CHP) units in the system. Uncertainty in the heat demand and power price is modeled via scenarios representing different plausible paths for their future evolution. A series of case-studies are performed using real-world data for the heat and power systems in the Copenhagen area during four representative weeks of 2013. We show that the use of stochastic operational models is critical, as standard deterministic models provide an overestimation of the added benefits from the installation of HPs and EBs, thus leading to over-investment in capacity. Furthermore, we perform sensitivity studies to investigate the effect on market performance of varying capacity and efficiency for these units, as well as of different levels of prices in the electricity market. We find that these parameters substantially affect the profitability of heat pumps and electric boilers, hence, they must be carefully assessed by potential

  13. Performance of casting aluminum-silicon alloy condensing heating exchanger for gas-fired boiler

    Science.gov (United States)

    Cao, Weixue; Liu, Fengguo; You, Xue-yi

    2018-01-01

    Condensing gas boilers are widely used due to their high heat efficiency, which comes from their ability to use the recoverable sensible heat and latent heat in flue gas. The condensed water of the boiler exhaust has strong corrosion effect on the heat exchanger, which restricts the further application of the condensing gas boiler. In recent years, a casting aluminum-silicon alloy (CASA), which boasts good anti-corrosion properties, has been introduced to condensing hot water boilers. In this paper, the heat transfer performance, CO and NOx emission concentrations and CASA corrosion resistance of a heat exchanger are studied by an efficiency bench test of the gas-fired boiler. The experimental results are compared with heat exchangers produced by Honeywell and Beka. The results show that the excess air coefficient has a significant effect on the heat efficiency and CO and NOx emission of the CASA water heater. When the excess air coefficient of the CASA gas boiler is 1.3, the CO and NOx emission concentration of the flue gas satisfies the design requirements, and the heat efficiency of water heater is 90.8%. In addition, with the increase of heat load rate, the heat transfer coefficient of the heat exchanger and the heat efficiency of the water heater are increased. However, when the heat load rate is at 90%, the NOx emission in the exhaust gas is the highest. Furthermore, when the temperature of flue gas is below 57 °C, the condensation of water vapor occurs, and the pH of condensed water is in the 2.5 5.5 range. The study shows that CASA water heater has good corrosion resistance and a high heat efficiency of 88%. Compared with the heat exchangers produced by Honeywell and Beka, there is still much work to do in optimizing and improving the water heater.

  14. Techniques for measurement of heat flux in furnace waterwalls of boilers and prediction of heat flux – A review

    International Nuclear Information System (INIS)

    Sankar, G.; Chandrasekhara Rao, A.; Seshadri, P.S.; Balasubramanian, K.R.

    2016-01-01

    Highlights: • Heat flux measurement techniques applicable to boiler water wall are elaborated. • Applications involving heat flux measurement in boiler water wall are discussed. • Appropriate technique for usage in high ash Indian coal fired boilers is required. • Usage of chordal thermocouple is suggested for large scale heat flux measurements. - Abstract: Computation of metal temperatures in a furnace waterwall of a boiler is necessary for the proper selection of tube material and thickness. An adequate knowledge of the heat flux distribution in the furnace walls is a prerequisite for the computation of metal temperatures. Hence, the measurement of heat flux in a boiler waterwall is necessary to arrive at an optimum furnace design, especially for high ash Indian coal fired boilers. Also, a thoroughly validated furnace model will result in a considerable reduction of the quantum of experimentation to be carried out. In view of the above mentioned scenario, this paper reviews the research work carried out by various researchers by experimentation and numerical simulation in the below mentioned areas: (i) furnace modeling and heat flux prediction, (ii) heat flux measurement techniques and (iii) applications of heat flux measurements.

  15. Emission analysis of the best available wood-fired central heating boilers on the market

    International Nuclear Information System (INIS)

    Axell, M.; Gustavsson, Lennart; Persson, Henrik; Leckner, B.

    1998-01-01

    The purpose of the present project is to study the emissions from some of the best available wood-fired central heating boilers on the market. The aim is to identify the critical factors which determine the emission levels by means of emission measurements as well as temperature measurements in the combustion chamber. Four boilers with different design characteristics have been included in the project. All boilers use reversed combustion and fan-assisted combustion air supply, and have shown low tar emissions in earlier environmental tests. Boiler A is a boiler with a rather large mass of ceramics in the grate and in the burn-out zone, and a large volume of water. Boiler B has a smaller mass in the cast-iron grate and in the burn-out zone and a small water volume. Boiler C is a boiler with tertiary air and an incorporated accumulator tank. Boiler D has a zirconia-cell probe for continuous control of the air-excess ratio. The measurements have been made with the boilers in accumulator operation, i.e. at maximum heat output, since they are intended for this type of operation. Tests have, in addition to normal operating conditions, been made with high fuel moisture contents, high draught and a low boiler temperature at the start of the test. Measurements have been made of excess-air ratios, contents of CO, total hydrocarbons (THC), NO x and a number of volatile organic compounds (VOC) in the flue gases as well as of combustion temperatures below the grate

  16. Combustion and heat transfer monitoring in large utility boilers

    Energy Technology Data Exchange (ETDEWEB)

    Diez, L.I.; Cortes, C.; Arauzo, I.; Valero, A. [University of Zaragoza, Zaragoza (Spain). Center of Power Plant Efficiency Research

    2001-05-01

    The optimization and control of complex energy systems can presently take advantage of highly sophisticated engineering techniques, such as CFD calculations and correlation algorithms based on artificial intelligence concepts. However, the most advanced numerical prediction still relies on strong simplifications of the exact transport equations. Likewise, the output of a neural network is actually based on a long record of observed past responses. Therefore, the implementation of modern diagnosis tools generally requires a great amount of experimental data, in order to achieve an adequate validation of the method. Consequently, a sort of paradox results, since the validation data cannot be less accurate or complete than the predictions sought. To remedy this situation, there are several alternatives. In contrast to laboratory work or well-instrumented pilot plants, the information obtained in the full scale installation offers the advantages of realism and low cost. This paper presents the case-study of a large, pulverized-coal fired utility boiler, discussing both the evaluation of customary measurements and the adoption of supplementary instruments. The generic outcome is that it is possible to significantly improve the knowledge on combustion and heat transfer performance within a reasonable cost. Based on the experience and results, a general methodology is outlined to cope with this kind of analysis.

  17. Combustion and heat transfer monitoring in large utility boilers

    Energy Technology Data Exchange (ETDEWEB)

    Ignacio Diez, L.; Cortes, C.; Arauzo, I.; Valero, A. [Zaragoza Univ., Centro de Investigacion del rendimiento de Centrales Electricas (CIRCE) (Spain)

    2001-05-01

    As a result of the quick and vast development of instrumentation and software capabilities, the optimization and control of complex energy systems can presently take advantage of highly sophisticated engineering techniques, such as CFD calculations and correlation algorithms based on artificial intelligence concepts. However, the most advanced numerical prediction still relies on strong simplifications of the exact transport equations. Likewise, the output of a neural network, or any other refined data-processing device, is actually based in a long record of observed past responses. Therefore, the implementation of modern diagnosis tools generally requires a great amount of experimental data, in order to achieve an adequate validation of the method. Consequently, a sort of paradox results, since the validation data cannot be less accurate or complete than the predictions sought. To remedy this situation, there are several alternatives. In opposition to laboratory work or well-instrumented pilot plants, the information obtained in the full scale installation offers the advantages of realism and low cost. This paper presents the case-study of a large, pulverized-coal fired utility boiler, discussing both the evaluation of customary measurements and the adoption of supplementary instruments. The generic outcome is that it is possible to significantly improve the knowledge on combustion and heat transfer performance within a reasonable cost. Based on the experience and results, a general methodology is outlined to cope with this kind of analysis. (author)

  18. Electricity from waste heat

    Science.gov (United States)

    Larjola, Jaakko; Lindgren, Olli; Vakkilainen, Esa

    In industry and in ships, large amounts of waste heat with quite a high release temperature are produced: examples are combustion gases and the exhaust gases of ceramic kilns. Very often they cannot be used for heating purposes because of long transport distances or because there is no local district heating network. Thus, a practical solution would be to convert this waste heat into electric power. This conversion may be carried out using an ORC-plant (Organic Rankine Cycle). There are probably some twenty ORC-plants in commercial use in the world. They are, however, usually based on conventional power plant technology, and are rather expensive, complicated and may have significant maintenance expenses. In order to obviate these problems, a project was started at Lappeenranta University of Technology at the beginning of 1981 to develop a high-speed, hermetic turbogenerator as the prime mover of the ORC. With this new technology the whole ORC-plant is quite simple, with only one moving part in the power system. It is expected to require very little maintenance, and the calculations made give for it significantly lower specific price than for the conventional technology ORC-plant. Two complete prototypes of the new technology ORC-plant have been built, one to the laboratory, other to industrial use. The nominal output of both is 100 kW electricity. Calculated amortization times for the new ORC-plant range from 2.1 to 6.

  19. Lauryl Amine as heavy metal collector of boiler ash from pulp and paper mill waste

    Science.gov (United States)

    Sembiring, M. P.; Kaban, J.; Bangun, N.; Saputra, E.

    2018-04-01

    Theincreasing of demand of pulp and paper products, will following with the growing the pulp and paper industryand generate significant mill waste. The total waste reached 1/3 of the amount raw materials used and ash boiler is the waste with the largest percentage of 52%. For that it takes effort to manage the existing waste. The boiler ash contained the chemical elements, it can be utilized such as fertilizer, because it also contains transition metals in form of heavy metal such as Cadmium (Cd), Cobalt (Co), Chrome (Cr), Cupprum (Cu), Ferrum (Fe), Nickel (Ni), and Zinc (Zn), the use of boiler ash must follow the threshold specified by the Government. Several studies have been undertaken to reduce and extract heavy metals from ash and sand of the boiler by using carbon dioxide as its ligand. Eelectrochemical method was used to remove and recovery of heavy metals from the incenerator. This study focused on removal of heavy metals using Lauryl Amine as collector and three solvents namely Dichloromethane, Ethanol and n-Hexane. The treatmentswas able to extract the heavy metal and generally reduce the heavy metal content of ash boiler pulp and paper mill waste. The combination treatment used toreduce the heavy metal content of 5 gram Lauryl Amine collector in Dichloromethane solvent for 4 hours process time.

  20. The heating boiler is never to blame; Der Kessel ist immer unschuldig

    Energy Technology Data Exchange (ETDEWEB)

    Stadelmann, M.

    2008-07-01

    In this article, certain prejudices are examined that are often encountered when the performance of so-called 'condensing' gas-fired heating boilers is discussed. The boundary conditions necessary for the condensation of the water vapour in the heating boiler's flue gasses are examined. The hydraulics and the flow and return temperatures of heating systems are discussed - this with reference to obtaining sufficiently low return temperatures for the condensation to occur. The adjustment of heating-water flow in the heating system in general is discussed. Such adjustments in the hydraulics of heating systems can help save a lot of heating energy and also assure that the heating system's circulation pump does not consume too much power. Professionals are quoted as saying that the majority of heating systems have never been properly adjusted hydraulically.

  1. Increased combustion stability in modulating biomass boilers for district heating systems

    Energy Technology Data Exchange (ETDEWEB)

    Eriksson, Gunnar; Hermansson, Roger (eds.) [Lulea Univ. of Technology (Sweden)

    2002-09-01

    One of the problems in small district heating systems is the large load variation that must be handled by the system. If the boiler is designed to cover the needs during the coldest day in winter time in northern Europe it would have to run at loads as low as 10% of full load during summer time, when heat is needed only for tap water production. Load variations in small networks are quite fast and earlier investigations have shown that existing biomass boilers give rise to large amounts of harmful emissions at fast load variations and at low loads. The problem has been addressed in different ways: Three new boiler concepts have been realized and tested: A prototype of a 500 kW boiler with partitioned primary combustion chamber and supplied with a water heat store. A 10 kW bench scale combustor and a 500 kW prototype boiler based on pulsating combustion. Bench scale boilers to test the influence from applied sound on emissions and a 150 kW prototype boiler with a two-stage secondary vortex combustion chamber. Development of control and regulating equipment: Glow Guard, a control system using infra-red sensors to detect glowing char on the grate, has been constructed and tested. A fast prediction model that can be used in control systems has been developed. Simulation of the combustion process: Code to simulate pyrolysis/gasification of fuel on the grate has been developed. Combustion of the gas phase inside the combustion chamber has been simulated. The two models have been combined to describe the combustion process inside the primary chamber of a prototype boiler. A fast simulation code based on statistical methods that can predict the environmental performance of boilers has been developed. One of the boiler concepts matches the desired load span from 10 to 100% of full load with emissions far below the set limits for CO and THC and close to the set limits for NO{sub x}. The other boilers had a bit more narrow load range, one with very low emissions except for NO

  2. Additive for reducing operational problems in waste fired grate boilers; Additiv foer att minska driftproblem vid rostfoerbraenning av avfall

    Energy Technology Data Exchange (ETDEWEB)

    Gyllenhammar, Marianne; Herstad Svaerd, Solvie; Davidsson, Kent; Hermansson, Sven; Liske, Jesper; Larsson, Erik; Jonsson, Torbjoern; Zhao, Dongmei

    2013-09-01

    interface between the steel and the metal oxide. This weakens the adhesion of the oxide to the steel surface and thus increases the corrosion rate. By addition of sewage sludge or sulphur the initial corrosion was decreased on both the low-alloyed steel T22 and the stainless steel 304L; sewage sludge being a little better than sulphur. Qualitatively, the corrosion attack firing SLF was similar to that firing ordinary waste, but the attack was stronger. At material temperatures of 500 deg C and 420 deg C - corresponding to superheaters - alkali chloride corrosion dominated, while at 280 deg C - corresponding to furnace walls - a melt of KCl/ZnCl2 is likely to have accelerated the corrosion. This difference between different material temperatures was especially pronounced in the 'Avfall and the SLF' cases. Higher zinc content in the fuel can therefore increase risk of corrosion. The higher content of iron, lead, copper and zink in the ash from the SLF case corresponds to the content of SLF compared with ordinary waste. Comparing the present tests with similar tests in fludised beds, grate firing resulted in higher deposit rate on the exposed test rings. This can at least partly be attributed to the lack of empty pass in the present grate boiler and to some differences in fuel composition: more chlorine and less sulphur in the waste used in this project. However, the effect of adding sludge was similar but not as strong as in the fluidised bed tests. To summarise, the results show that co-firing SLF with sludge can be advantageous also in a grate-fired boiler. Because of the high heating value of SLF, this combination also makes it possible to add a high fraction of moist sewage sludge.

  3. Reconstruction of industrial boiler type DKVR-13 aiming for combustion of waste materials from oil-yielding production

    International Nuclear Information System (INIS)

    Gadzhanov, P.

    1997-01-01

    One of the methods for improving of the energy efficiency is the use of a secondary energy resources such as waste products from industrial processes. In case of the oil extraction a great amount of waste product (sunflower shells) with a good thermal potential is available. During the industrial process from 100 kg raw material 15 kg shells are obtained. The combustion heat is about 1700 kJ/kg. The volatile compounds yield is 66.1%. An installation has been constructed intended to use the waste product from the extraction, consisting of: a water tube boiler with a steam capacity of 20 t/h and two PKM-12 type flue boilers and two DKVR 10-13 type water tube boilers. The DKVR 10-13 type boilers are designed for the production of 22.77 kg/s saturated steam with pressure 1.28 MPa and temperature 194 o C. They have an unified constructional schemes with a two-drum evaporating system and a natural circulation. The furnace has a horizontally evaporation beam washed by the gas flux. The reconstruction is aimed to create condition for the use of the sunflower shells as a main fuel and the natural gas or other fuel as additional. The scheme is one using the sloping bed combustion. 70% of the steam production is due to the shells combustion. Calculations for the grid parameters have been done. An additional heater improves the efficiency with 4.5% and the expected annual fuel saving is 300 t. The introduction of hot air (165 o C) provides both combustion and ecological benefits

  4. Co-firing of coal with biomass and waste in full-scale suspension-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Dam-Johansen, Kim; Frandsen, Flemming J.; Jensen, Peter A.; Jensen, Anker D. [Technical Univ. of Denmark, Lyngby (Denmark). Dept. of chemical and Biochemical Engineering

    2013-07-01

    The energy policy in Denmark has for many years focused on lowering the net CO{sub 2} emission from heat and power production by replacing fossil fuels by renewable resources. This has been done by developing dedicated grate-fired boilers for biomass and waste fuels but also by developing coal-based suspension-fired boilers to accept still higher fractions of biomass or waste material as fuels. This last development has been challenging of many reasons, including pre-treatment of fuels, and solving potential emission and operational problems during the simultaneous development of supercritical steam cycles with steam temperatures close to 600 C, providing power efficiencies close to 50% (Hein KRG, Sustainable energy supply and environment protection - strategies, resources and technologies. In: Gupta R, Wall T, Hupa M, Wigley F, Tillman D, Frandsen FJ (eds) Proceedings of international conference on impact of fuel quality on power production and the environment, Banff Conference Centre, Banff, Alberta, Canada, 29 Sept-4 Oct, 2008). For 25 years the CHEC (Combustion and Harmful Emission Control) Research Centre at DTU Chemical Engineering, has attained a leading role in research, supporting power producing industry, plant owners and boiler manufacturers to optimize design and operation and minimize cost and environmental impact using alternative fuels in suspension fired boilers. Our contribution has been made via a combination of full-scale measuring campaigns, pilot-scale studies, lab-scale measurements and modeling tools. The research conducted has addressed many issues important for co-firing, i.e. fuel processing, ash induced boiler deposit formation and corrosion, boiler chamber fuel conversion and emission formation, influence on flue gas cleaning equipment and the utilization of residual products. This chapter provides an overview of research activities, aiming at increasing biomass shares during co-firing in suspension, conducted in close collaboration with

  5. Economic valuation of heat pumps and electric boilers in the Danish energy system

    DEFF Research Database (Denmark)

    Nielsen, Maria Grønnegaard; Morales González, Juan Miguel; Zugno, Marco

    2016-01-01

    Heat pumps (HP) and electric immersion boilers (EB) have great potential to increase flexibility in energy systems. In parallel, decreasing taxes on electricity-based heat production are creating a more favorable economic environment for the deployment of these units in Denmark. In this paper, th...... by potential investors....

  6. Radiation from Large Gas Volumes and Heat Exchange in Steam Boiler Furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Makarov, A. N., E-mail: tgtu-kafedra-ese@mail.ru [Tver State Technical University (Russian Federation)

    2015-09-15

    Radiation from large cylindrical gas volumes is studied as a means of simulating the flare in steam boiler furnaces. Calculations of heat exchange in a furnace by the zonal method and by simulation of the flare with cylindrical gas volumes are described. The latter method is more accurate and yields more reliable information on heat transfer processes taking place in furnaces.

  7. Hydronic Heating Retrofits for Low-Rise Multifamily Buildings: Boiler Control Replacement and Monitoring

    Energy Technology Data Exchange (ETDEWEB)

    Dentz, J.; Henderson, H.; Varshney, K.

    2014-09-01

    The ARIES Collaborative, a U.S. Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. (HRI) of Cambridge, Massachusetts, to study improvements to the central hydronic heating system in one of the nonprofit's housing developments. The heating controls in the three-building, 42-unit Columbia Cambridge Alliance for Spanish Tenants housing development were upgraded. Fuel use in the development was excessive compared to similar properties. A poorly insulated thermal envelope contributed to high energy bills, but adding wall insulation was not cost-effective or practical. The more cost-effective option was improving heating system efficiency. Efficient operation of the heating system faced several obstacles, including inflexible boiler controls and failed thermostatic radiator valves. Boiler controls were replaced with systems that offer temperature setbacks and one that controls heat based on apartment temperature in addition to outdoor temperature. Utility bill analysis shows that post-retrofit weather-normalized heating energy use was reduced by 10%-31% (average of 19%). Indoor temperature cutoff reduced boiler runtime (and therefore heating fuel consumption) by 28% in the one building in which it was implemented. Nearly all savings were obtained during night which had a lower indoor temperature cut off (68 degrees F) than day (73 degrees F). This implies that the outdoor reset curve was appropriately adjusted for this building for daytime operation. Nighttime setback of heating system supply water temperature had no discernable impact on boiler runtime or gas bills.

  8. Research into properties of dust from domestic central heating boiler fired with coal and solid biofuels

    Directory of Open Access Journals (Sweden)

    Konieczyński Jan

    2017-06-01

    Full Text Available The aim of this research was to assess the content and composition of the pollutants emitted by domestic central heating boilers equipped with an automatic underfeed fuel delivery system for the combustion chamber. The comparative research was conducted. It concerned fuel properties, flue gas parameters, contents of dust (fl y ash and gaseous substances polluting the air in the flue gases emitted from a domestic CH boiler burning bituminous coal, pellets from coniferous wood, cereal straw, miscanthus, and sunflower husks, coniferous tree bark, and oats and barley grain. The emission factors for dust and gaseous air pollutants were established as they are helpful to assess the contribution of such boilers in the atmospheric air pollution. When assessing the researched boiler, it was found out that despite the development in design and construction, flue gases contained fly ash with a significant EC content, which affected the air quality.

  9. A Model for Optimization and Analysis of Energy Flexible Boiler Plants for Building Heating Purposes

    Energy Technology Data Exchange (ETDEWEB)

    Nielsen, J R

    1996-05-01

    This doctoral thesis presents a model for optimization and analysis of boiler plants. The model optimizes a boiler plant with respect to the annual total costs or with respect to energy consumption. The optimum solution is identified for a given number of energy carriers and defined characteristics of the heat production units. The number of heat production units and the capacity of units related to each energy carrier or the capacity of units related to the same energy carrier can be found. For a problem comprising large variation during a defined analysis period the model gives the operating costs and energy consumption to be used in an extended optimization. The model can be used to analyse the consequences with respect to costs and energy consumption due to capacity margins and shifts in the boundary conditions. The model is based on a search approach comprising an operational simulator. The simulator is based on a marginal cost method and dynamic programming. The simulation is performed on an hourly basis. A general boiler characteristic representation is maintained by linear energy or cost functions. The heat pump characteristics are represented by tabulated performance and efficiency as function of state and nominal aggregate capacities. The simulation procedure requires a heat load profile on an hourly basis. The problem of the presence of capacity margins in boiler plants is studied for selected cases. The single-boiler, oil-fired plant is very sensitive to the magnitude of the losses present during burner off-time. For a plant comprising two oil-fired burners, the impact of a capacity margin can be dampened by the selected capacity configuration. The present incentive, in Norway, to install an electric element boiler in an oil-fired boiler plant is analysed. 77 refs., 74 figs., 12 tabs.

  10. Estimation of low-potential heat recuperation efficiency of smoke fumes in a condensation heat utilizer under various operation conditions of a boiler and a heating system

    Science.gov (United States)

    Ionkin, I. L.; Ragutkin, A. V.; Luning, B.; Zaichenko, M. N.

    2016-06-01

    For enhancement of the natural gas utilization efficiency in boilers, condensation heat utilizers of low-potential heat, which are constructed based on a contact heat exchanger, can be applied. A schematic of the contact heat exchanger with a humidifier for preheating and humidifying of air supplied in the boiler for combustion is given. Additional low-potential heat in this scheme is utilized for heating of the return delivery water supplied from a heating system. Preheating and humidifying of air supplied for combustion make it possible to use the condensation utilizer for heating of a heat-transfer agent to temperature exceeding the dewpoint temperature of water vapors contained in combustion products. The decision to mount the condensation heat utilizer on the boiler was taken based on the preliminary estimation of the additionally obtained heat. The operation efficiency of the condensation heat utilizer is determined by its structure and operation conditions of the boiler and the heating system. The software was developed for the thermal design of the condensation heat utilizer equipped by the humidifier. Computation investigations of its operation are carried out as a function of various operation parameters of the boiler and the heating system (temperature of the return delivery water and smoke fumes, air excess, air temperature at the inlet and outlet of the condensation heat utilizer, heating and humidifying of air in the humidifier, and portion of the circulating water). The heat recuperation efficiency is estimated for various operation conditions of the boiler and the condensation heat utilizer. Recommendations on the most effective application of the condensation heat utilizer are developed.

  11. Performance evaluation of a biomass boiler on the basis of heat loss method and total heat values of steam

    International Nuclear Information System (INIS)

    Munir, A.; Alvi, J.Z.; Ashfaq, S.; Ghafoor, A.

    2014-01-01

    Pakistan being an agricultural country has large resources of biomass in the form of crop residues like wood, wheat straw, rice husk, cotton sticks and bagasse. Power generation using biomass offers an excellent opportunity to overcome current scenario of energy crises. Of the all biomass resources, bagasse is one of the potential energy sources which can be successfully utilized for power generation. During the last decade, bagasse fired boilers attained major importance due to increasing prices of primary energy (e.g. fossil fuels). Performance of a bagasse fired boiler was evaluated at Shakarganj Sugar Mill, Bhone-Jhang having steam generation capacity of 80 tons h/sup -1/at 25 bar working pressure. The unit was forced circulation and bi-drum type water tube boiler which was equipped with all accessories like air heater, economizer and super-heater. Flue gas analyzer and thermocouples were used to record percent composition and temperature of flue gases respectively. Physical analysis of bagasse showed gross calorific value of bagasse as 2326 kCal kg/sup -1/. Ultimate analysis of bagasse was performed and the actual air supplied to the boiler was calculated to be 4.05 kg per kg of bagasse under the available resources of the plant. Performance evaluation of the boiler was carried out and a complete heat balance sheet was prepared to investigate the different sources of heat losses. The efficiency of the boiler was evaluated on the basis of heat losses through boiler and was found to be 56.08%. It was also determined that 2 kg of steam produced from 1 kg of bagasse under existing condition of the boiler. The performance evaluation of the boiler was also done on the basis of total heat values of steam and found to be 55.98%. The results obtained from both the methods were found almost similar. Effects of excess air, stack and ambient temperature on the efficiency of boiler have also been evaluated and presented in the manuscript. (author)

  12. Efficient boiler operations sourcebook

    Energy Technology Data Exchange (ETDEWEB)

    Payne, F.W. (comp.)

    1985-01-01

    This book emphasizes the practical aspects of industrial and commercial boiler operations. It starts with a comprehensive review of general combustion and boiler fundamentals and then deals with specific efficiency improvement methods, and the cost savings which result. The book has the following chapter headings: boiler combustion fundamentals; boiler efficiency goals; major factors controlling boiler efficiency; boiler efficiency calculations; heat loss; graphical solutions; preparation for boiler testing; boiler test procedures; efficiency-related boiler maintenance procedures; boiler tune-up; boiler operational modifications; effect of water side and gas side scale deposits; load management; auxillary equipment to increase boiler efficiency; air preheaters and economizers; other types of auxillary equipment; combustion control systems and instrumentation; boiler O/sub 2/ trim controls; should you purchase a new boiler.; financial evaluation procedures; case studies. The last chapter includes a case study of a boiler burning pulverized coal and a case study of stoker-fired coal.

  13. Bed-To-Wall Heat Transfer in a Supercritical Circulating Fluidised Bed Boiler

    Directory of Open Access Journals (Sweden)

    Błaszczuk Artur

    2014-06-01

    Full Text Available The purpose of this work is to find a correlation for heat transfer to walls in a 1296 t/h supercritical circulating fluidised bed (CFB boiler. The effect of bed-to-wall heat transfer coefficient in a long active heat transfer surface was discussed, excluding the radiation component. Experiments for four different unit loads (i.e. 100% MCR, 80% MCR, 60% MCR and 40% MCR were conducted at a constant excess air ratio and high level of bed pressure (ca. 6 kPa in each test run. The empirical correlation of the heat transfer coefficient in a large-scale CFB boiler was mainly determined by two key operating parameters, suspension density and bed temperature. Furthermore, data processing was used in order to develop empirical correlation ranges between 3.05 to 5.35 m·s-1 for gas superficial velocity, 0.25 to 0.51 for the ratio of the secondary to the primary air, 1028 to 1137K for bed temperature inside the furnace chamber of a commercial CFB boiler, and 1.20 to 553 kg·m-3 for suspension density. The suspension density was specified on the base of pressure measurements inside the boiler’s combustion chamber using pressure sensors. Pressure measurements were collected at the measuring ports situated on the front wall of the combustion chamber. The obtained correlation of the heat transfer coefficient is in agreement with the data obtained from typical industrial CFB boilers.

  14. Real-time monitoring energy efficiency and performance degradation of condensing boilers

    NARCIS (Netherlands)

    Baldi, S.; Le, Q.T.; Holub, O.; Endel, P

    2017-01-01

    Condensing boilers achieve higher efficiency than traditional boilers by using waste heat in flue gases to preheat cold return water entering the boiler. Water vapor produced during combustion is condensed into liquid form, thus recovering its latent heat of vaporization, leading to around 10–12%

  15. Airflow mixing augmentation device for hot-air heating systems in modular boilers

    Directory of Open Access Journals (Sweden)

    Kurilenko Nikolay I.

    2017-01-01

    Full Text Available The article demonstrates the results of the theoretical research devoted to the study of air flow interaction in hot-air heating systems of automatic modular boilers involving the use of fan heaters. The work quotes the results of mathematic simulation of various density air flows that are vertical to each other.

  16. The optimization of heat supply centralization on the basis of boiler-rooms

    International Nuclear Information System (INIS)

    Arshakian, D.

    1992-01-01

    In this article the problem of finding of the optimum of heat supply centralization of towns and insutrial districts on the basis of boiler-rooms, using organic and nuclear fuel in the natural-climatic conditions and town-building transitions of Armenia is considered. (orig.) [de

  17. Exergy analysis and evolutionary optimization of boiler blowdown heat recovery in steam power plants

    International Nuclear Information System (INIS)

    Vandani, Amin Mohammadi Khoshkar; Bidi, Mokhtar; Ahmadi, Fatemeh

    2015-01-01

    Highlights: • Heat recovery of boiler blow downed water using a flash tank is modeled. • Exergy destruction of each component is calculated. • Exergy efficiency of the whole system is optimized using GA and PSO algorithms. • Utilizing the flash tank increases the net power and efficiency of the system. - Abstract: In this study, energy and exergy analyses of boiler blowdown heat recovery are performed. To evaluate the effect of heat recovery on the system performance, a steam power plant in Iran is selected and the results of implementation of heat recovery system on the power plant are investigated. Also two different optimization algorithms including GA and PSO are established to increase the plant efficiency. The decision variables are extraction pressure from steam turbine and temperature and pressure of boiler outlet stream. The results indicate that using blowdown recovery technique, the net generated power increases 0.72%. Also energy and exergy efficiency of the system increase by 0.23 and 0.22, respectively. The optimization results show that temperature and pressure of boiler outlet stream have a higher effect on the exergy efficiency of the system in respect to the other decision variables. Using optimization methods, exergy efficiency of the system reaches to 30.66% which shows a 1.86% augmentation with regard to the situation when a flash tank is implemented.

  18. Towards an intermittency-friendly energy system: Comparing electric boilers and heat pumps in distributed cogeneration

    International Nuclear Information System (INIS)

    Blarke, Morten B.

    2012-01-01

    Highlights: ► We propose an “intermittency-friendly” energy system design. ► We compare intermittency-friendly concepts in distributed cogeneration. ► We investigate a new concept involving a heat pump and intermediate cold storage. ► We find significant improvements in operational intermittency-friendliness. ► Well-designed heat pump concepts are more cost-effective than electric boilers. -- Abstract: Distributed cogeneration has played a key role in the implementation of sustainable energy policies for three decades. However, increasing penetration levels of intermittent renewables is challenging that position. The paradigmatic case of West Denmark indicates that distributed operators are capitulating as wind power penetration levels are moving above 25%; some operators are retiring cogeneration units entirely, while other operators are making way for heat-only boilers. This development is jeopardizing the system-wide energy, economic, and environmental benefits that distributed cogeneration still has to offer. The solution is for distributed operators to adapt their technology and operational strategies to achieve a better co-existence between cogeneration and wind power. Four options for doing so are analysed including a new concept that integrates a high pressure compression heat pump using low-temperature heat recovered from flue gasses in combination with an intermediate cold storage, which enables the independent operation of heat pump and cogenerator. It is found that an electric boiler provides consistent improvements in the intermittency-friendliness of distributed cogeneration. However, well-designed heat pump concepts are more cost-effective than electric boilers, and in future markets where the gas/electricity price ratio is likely to increase, compression heat pumps in combination with intermediate thermal storages represent a superior potential for combining an intermittency-friendly pattern of operation with the efficient use of

  19. Towards a generic, reliable CFD modelling methodology for waste-fired grate boilers

    DEFF Research Database (Denmark)

    Rajh, Boštjan; Yin, Chungen; Samec, Niko

    of the increased CO2 and H2O vapour concentrations on radiative heat transfer in the boiler. The impacts of full buoyancy on turbulence are also investigated. As a validation effort, the temperature profiles at different ports inside the furnace are measured and the experimental values are compared with the CFD...

  20. Quality and generation rate of solid residues in the boiler of a waste-to-energy plant

    International Nuclear Information System (INIS)

    Allegrini, E.; Boldrin, A.; Jansson, S.; Lundtorp, K.; Fruergaard Astrup, T.

    2014-01-01

    Highlights: • Ash was sampled at 10 different points of the boiler of a waste-to-energy plant. • Samples were analysed for the chemical composition, PCDD/F and leaching behaviour. • Enrichment trends of elements were investigated in relation to boiler conditions. • No significant differences were found between boiler ash samples. - Abstract: The Danish waste management system relies significantly on waste-to-energy (WtE) plants. The ash produced at the energy recovery section (boiler ash) is classified as hazardous waste, and is commonly mixed with fly ash and air pollution control residues before disposal. In this study, a detailed characterization of boiler ash from a Danish grate-based mass burn type WtE was performed, to evaluate the potential for improving ash management. Samples were collected at 10 different points along the boiler's convective part, and analysed for grain size distribution, content of inorganic elements, polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD and PCDF), and leaching of metals. For all samples, PCDD and PCDF levels were below regulatory limits, while high pH values and leaching of e.g. Cl were critical. No significant differences were found between boiler ash from individual sections of the boiler, in terms of total content and leaching, indicating that separate management of individual ash fractions may not provide significant benefits

  1. Quality and generation rate of solid residues in the boiler of a waste-to-energy plant

    Energy Technology Data Exchange (ETDEWEB)

    Allegrini, E., E-mail: elia@env.dtu.dk [Technical University of Denmark, Department of Environmental Engineering, Building 115, Lyngby 2800 (Denmark); Boldrin, A. [Technical University of Denmark, Department of Environmental Engineering, Building 115, Lyngby 2800 (Denmark); Jansson, S. [Umeå University, Department of Chemistry, Umeå SE-901 87 (Sweden); Lundtorp, K. [Babcock and Wilcox Vølund A/S, Göteborg (Sweden); Fruergaard Astrup, T. [Technical University of Denmark, Department of Environmental Engineering, Building 115, Lyngby 2800 (Denmark)

    2014-04-01

    Highlights: • Ash was sampled at 10 different points of the boiler of a waste-to-energy plant. • Samples were analysed for the chemical composition, PCDD/F and leaching behaviour. • Enrichment trends of elements were investigated in relation to boiler conditions. • No significant differences were found between boiler ash samples. - Abstract: The Danish waste management system relies significantly on waste-to-energy (WtE) plants. The ash produced at the energy recovery section (boiler ash) is classified as hazardous waste, and is commonly mixed with fly ash and air pollution control residues before disposal. In this study, a detailed characterization of boiler ash from a Danish grate-based mass burn type WtE was performed, to evaluate the potential for improving ash management. Samples were collected at 10 different points along the boiler's convective part, and analysed for grain size distribution, content of inorganic elements, polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD and PCDF), and leaching of metals. For all samples, PCDD and PCDF levels were below regulatory limits, while high pH values and leaching of e.g. Cl were critical. No significant differences were found between boiler ash from individual sections of the boiler, in terms of total content and leaching, indicating that separate management of individual ash fractions may not provide significant benefits.

  2. The impact of municipal waste combustion in small heat sources

    Science.gov (United States)

    Vantúch, Martin; Kaduchová, Katarína; Lenhard, Richard

    2016-06-01

    At present there is a tendency to make greater use for heating houses for burning solid fuel, such as pieces of wood, coal, coke, local sources of heat to burn natural gas. This tendency is given both the high price of natural gas as well as the availability of cheaper solid fuel. In many cases, in the context saving heating costs, respectively in the context of the disposal of waste is co-incinerated with municipal solid fuels and wastes of different composition. This co entails increased production emissions such as CO (carbon monoxide), NOx (nitrogen oxides), particulate matter (particulate matter), PM10, HCl (hydrogen chloride), PCDD/F (polychlorinated dibenzodioxins and dibenzofurans), PCBs (polychlorinated biphenyls) and others. The experiment was focused on the emission factors from the combustion of fossil fuels in combination with municipal waste in conventional boilers designed to burn solid fuel.

  3. Environmental flows and life cycle assessment of associated petroleum gas utilization via combined heat and power plants and heat boilers at oil fields

    International Nuclear Information System (INIS)

    Rajović, Vuk; Kiss, Ferenc; Maravić, Nikola; Bera, Oskar

    2016-01-01

    Highlights: • Environmental impact of associated petroleum gas flaring is discussed. • A modern trend of introducing cogeneration systems to the oil fields is presented. • Three alternative utilization options evaluated with life cycle assessment method. • Producing electricity and/or heat instead of flaring would reduce impacts. - Abstract: Flaring of associated petroleum gas is a major resource waste and causes considerable emissions of greenhouse gases and air pollutants. New environmental regulations are forcing oil industry to implement innovative and sustainable technologies in order to compete in growing energy market. A modern trend of introducing energy-effective cogeneration systems to the oil fields by replacing flaring and existing heat generation technologies powered by associated petroleum gas is discussed through material flow analysis and environmental impact assessment. The environmental assessment is based on the consequential life cycle assessment method and mainly primary data compiled directly from measurements on Serbian oil-fields or company-supplied information. The obtained results confirm that the utilization of associated petroleum gas via combined heat and power plants and heat boilers can provide a significant reduction in greenhouse gas emissions and resource depletion by displacing marginal production of heat and electricity. At the base case scenario, which assumes a 100% heat realization rate, the global warming potential of the combined heat and power plant and heat boiler scenarios were estimated at −4.94 and −0.54 kg CO_2_e_q Sm"−"3, whereas the cumulative fossil energy requirements of these scenarios were −48.7 and −2.1 MJ Sm"−"3, respectively. This is a significant reduction compared to the global warming potential (2.25 kg CO_2_e_q Sm"−"3) and cumulative fossil energy requirements (35.36 MJ Sm"−"3) of flaring. Nevertheless, sensitivity analyses have shown that life cycle assessment results are sensitive

  4. Technical-and-Economic Efficiency of Draft Enriched with Oxygen in Small-Capacity Heating Boilers

    Directory of Open Access Journals (Sweden)

    P. Ratnikov

    2013-01-01

    Full Text Available Data on complex experimental and theoretical investigations pertaining to efficiency of oxygen-enriched draft in the small-capacity heating boilers as exemplified by the plant HEIZA (HW-S-10/K have been presented in the paper. The paper provides a calculation model of heating processes in heat generator burner (as exemplified by HEIZA plant. Simulation of heating processes in the operational zone has been executed in paper. The experimental data have proved model adequacy. The calculation scheme of the plant will be used in future for determination of power and ecological efficiency of draft enrichment with oxygen.

  5. Preliminary market assessment of fluidized-bed waste-heat recovery technology

    Energy Technology Data Exchange (ETDEWEB)

    Campos, F.T.; Fey, C.L.; Grogan, P.J.; Klein, N.P.

    1980-06-01

    A preliminary assessment of fluidized-bed waste-heat recovery (FBWHR) system market potential is presented with emphasis on the factors influencing industrial acceptability. Preliminary market potential areas are identified based on the availability of waste heat. Trends in energy use are examined to see the effect they might have on these market potential areas in the future. Focus groups interviews are used to explore important factors in the industrial decision-making process. These important factors are explored quantitatively in a survey of industrial plant engineers. The survey deals with the waste-heat boiler configuration of the FBWHR system. Results indicate market acceptance of the fluidized-bed waste-heat boiler could be quite low.

  6. ENVIRONMENTAL ASPECTS OF MODERNIZATION OF HIGH POWER WATER-HEATING BOILERS

    Directory of Open Access Journals (Sweden)

    P. M. Glamazdin

    2016-01-01

    Full Text Available Boilers of KVGM and PTVM series are characterized by high values of NOx and CO content in the combustion products. Reduction of NOx and CO content can be achieved by two ways: by installing the condensing heat recovery unit at the boiler outlet and by improving the heat and mass transfer processes in boiler furnaces. Application of the condensing heat recovery units causes pollution of resulting condensate by low-concentration acids. The authors conducted a study in order to determine the effectiveness of the previously applied methods of suppressing the emission of nitrogen oxides in the boilers of these types. Equalization of the temperature field and, consequently, enhancement of heat transfer in the furnace by substitution the used burners by the more advanced ones, the design of which facilitates reduction the emission of nitrogen oxides, were applied to all the upgraded facilities. The studies fulfilled demonstrate that a reduction of NOx emissions in water-heating high power boilers is fairly possible by means of modernization of the latter. The authors have developed the project of the PTVM-30 boiler modernization, which was implemented at a large boiler plant in the city of Vinnitsa (Ukraine. The project included a number of technical solutions. Six burners were replaced by the two ones that were located in the hearth; also the hearth screen was dismantled. At the same time, reducing the total surface area of the heating caused by the exclusion of hearth screen was compensated by filling the locations of the six embrasures of staff burners on the side screens with straightened furnace tubes. Installing the burners separate from the screen made it possible to eliminate the transfer of vibration to the furnace tubes, and – via them – to the boilers setting. Automation provided “associated regulations”. Draught machines were equipped with frequency regulators. During commissioning of the boiler the studies were carried out that

  7. Thermal Efficiency of Power Module “Boiler with Solar Collectors as Additional Heat Source” For Combined Heat Supply System

    Directory of Open Access Journals (Sweden)

    Denysova A.E.

    2015-04-01

    Full Text Available The purpose of work is to increase the efficiency of the combined heat supply system with solar collectors as additional thermal generators. In order to optimize the parameters of combined heat supply system the mathematical modeling of thermal processes in multi module solar collectors as additional thermal generators for preheating of the water for boiler have been done. The method of calculation of multi-module solar collectors working with forced circulation for various configurations of hydraulic connection of solar collector modules as the new result of our work have been proposed. The results of numerical simulation of thermal efficiency of solar heat source for boiler of combined heat supply system with the account of design features of the circuit; regime parameters of thermal generators that allow establishing rational conditions of its functioning have been worked out. The conditions of functioning that provide required temperature of heat carrier incoming to boiler and value of flow rate at which the slippage of heat carrier is not possible for different hydraulic circuits of solar modules have been established.

  8. Development of heat transfer calculation program for finned-tune heat exchanger of multi-burner boiler

    International Nuclear Information System (INIS)

    Jang, Sae Byul; Kim, Jong Jin; Ahn, Joon

    2009-01-01

    We develop a heat exchanger modules for a multi-burner boiler. The heat exchanger module is kind of a Heat Recovery Steam Generator (HRSG). This heat recovery system has 8 heat exchanger modules. The 1st module consists of 27 bare tubes due to high temperature exhaust gas and the others consist of 27 finned tubes. The maximum steam pressure of each module is 1 MPa and tested steam pressure is 0.7 MPa. In order to test these heat exchanger modules, we make a 0.5 t/h flue tube boiler (LNG, 40 Nm 3 /h). We tested the heat exchanger module with changing the position of each heat exchanger module. We measured the inlet and outlet temperature of each heat exchanger module and calculated the heat exchange rate. Based on test results, we develop a heat transfer calculation program to predict flue gas. Calculation results show that temperature and temperature difference between measured and calculated flue gas exit temperature is less than 20 .deg. C when flue gas inlet temperature is 620 .deg. C.

  9. Advanced modelling and testing of a 13 MWth waste wood-fired grate boiler with recycled flue gas

    DEFF Research Database (Denmark)

    Rajh, Boštjan; Yin, Chungen; Samec, Niko

    2016-01-01

    as an innovative attempt to improve the boiler performance, a refined weighted-sum-of-grey-gases-model of greater accuracy is developed to better address the impacts of the elevated CO2 and H2O vapour concentrations on radiative heat transfer in the boiler. The impacts of full buoyancy on the turbulent flow...

  10. Life extension of MAPS-2 by replacement of boiler hairpin type heat exchangers

    International Nuclear Information System (INIS)

    Tripathi, J.C.; Rastogi, S.K.; Rastogi, A.K.

    2006-01-01

    The steam generating equipment in MAPS-1 and 2 are Hairpin type comprises of eight boiler assemblies arranged in two banks of four boilers each. Each hairpin type heat exchangers consist of 195 Monel-400 tubes of 12.7 mm OD x 1.24 mm WT. One boiler assembly consists of eleven inverted U type heat exchangers (called hairpin type heat exchangers) mounted in parallel on inlet and outlet heavy water manifolds and connected to steam drum through individual short riser. Heavy water flows through these tubes where as feed water enters the shell at the bottom of one leg called pre-heat leg. After commissioning of MAPS-2 in 1985, five hairpins of MAPS-2 developed leak during the course of operation by the year 1999. Absence of physical access for health assessment of steam generator tube and lack of provision for tube sheet cleaning to remove the deposits on feed water side had caused pile and resulted in tube failures by under deposit pitting corrosion. All the 88 hairpins of MAPS-2 were replaced to extend the plant life when MAPS-2 was taken out of grid for En-masse Coolant Channel Replacement job (EMCCR) in the year 2001 - 03. The long shutdown of MAPS units for EMCCR was considered to be cost effective since unscheduled plant shut downs on account of tube leaks could be avoided. (author)

  11. The power consumption of mural central heating boilers; La consommation electrique des chaudieres murales

    Energy Technology Data Exchange (ETDEWEB)

    Anon.

    1997-10-01

    Two huge campaigns of measurements in the residential sector have revealed the unsuspected level of power consumption of heating and ventilation auxiliaries. It is important to know these levels in order to reduce them as they can significantly increase the energy bill of the lodging. This paper analyzes the case of mural central heating boilers with their auxiliaries: circulating pump of the heating loop and of the sanitary hot water production, ventilation systems, impact of the type of control system used (programmable clock, thermostat or none), annual and seasonal power consumption and the different solutions to reduce these over-consumptions. (J.S.)

  12. A novel modelling approach for condensing boilers based on hybrid dynamical systems

    NARCIS (Netherlands)

    Satyavada, H.; Baldi, S.

    2016-01-01

    Condensing boilers use waste heat from flue gases to pre-heat cold water entering the boiler. Flue gases are condensed into liquid form, thus recovering their latent heat of vaporization, which results in as much as 10%–12% increase in efficiency. Modeling these heat transfer phenomena is crucial to

  13. Proceedings of the 3rd international conference on heat exchangers, boilers and pressure vessels (HEB-97). Vol.1 (Research Papers)

    International Nuclear Information System (INIS)

    1997-04-01

    This conference was held on 5-6 Apr 1997 in Alexandria. the specialists discussed heat exchangers, boilers and pressure vessels. more than 200 papers were presented in the meetings. it contains of data, figures and tables

  14. Proceedings of the 3rd international conference on heat exchangers, boilers and pressure vessels (HEB-97). Vol.1 (Research Papers)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-04-01

    This conference was held on 5-6 Apr 1997 in Alexandria. the specialists discussed heat exchangers, boilers and pressure vessels. more than 200 papers were presented in the meetings. it contains of data, figures and tables.

  15. Analysis of fouling in refuse waste incinerators

    NARCIS (Netherlands)

    Beek, van M.C.; Rindt, C.C.M.; Wijers, J.G.; Steenhoven, van A.A.

    2001-01-01

    Gas-side fouling of waste-heat-recovery boilers, caused mainly by the deposition of particulate matter, reduces the heat transfer in the boiler. The fouling as observed on the tube bundles in the boiler of a Dutch refuse waste incinerator varied from thin and powdery for the economizer to thick and

  16. Quality and generation rate of solid residues in the boiler of a waste-to-energy plant

    DEFF Research Database (Denmark)

    Allegrini, Elisa; Boldrin, Alessio; Jansson, S.

    2014-01-01

    The Danish waste management system relies significantly on waste-to-energy (WtE) plants. The ash produced at the energy recovery section (boiler ash) is classified as hazardous waste, and is commonly mixed with fly ash and air pollution control residues before disposal. In this study, a detailed...... characterization of boiler ash from a Danish grate-based mass burn type WtE was performed, to evaluate the potential for improving ash management. Samples were collected at 10 different points along the boiler's convective part, and analysed for grain size distribution, content of inorganic elements......, polychlorinated dibenzo-. p-dioxins and dibenzofurans (PCDD and PCDF), and leaching of metals. For all samples, PCDD and PCDF levels were below regulatory limits, while high pH values and leaching of e.g. Cl were critical. No significant differences were found between boiler ash from individual sections...

  17. Size fractionation of waste-to-energy boiler ash enables separation of a coarse fraction with low dioxin concentrations

    DEFF Research Database (Denmark)

    Weidemann, E.; Allegrini, Elisa; Astrup, Thomas Fruergaard

    2016-01-01

    Polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/F) formed in modern Waste-to-Energy plants are primarily found in the generated ashes and air pollution control residues, which are usually disposed of as hazardous waste. The objective of this study was to explore the occurrence of PCDD....../F in different grain size fractions in the boiler ash, i.e. ash originating from the convection pass of the boiler. If a correlation between particle size and dioxin concentrations could be found, size fractionation of the ashes could reduce the total amount of hazardous waste. Boiler ash samples from ten...... sections of a boiler's convective part were collected over three sampling days, sieved into three different size fractions - 0.355. mm - and analysed for PCDD/F. The coarse fraction (>0.355. mm) in the first sections of the horizontal convection pass appeared to be of low toxicity with respect to dioxin...

  18. Expert Meeting: Optimized Heating Systems Using Condensing Boilers and Baseboard Convectors

    Energy Technology Data Exchange (ETDEWEB)

    Arena, L.

    2013-01-01

    On August 11, 2011, in Denver, CO, a Building America Expert Meeting was held in conjunction with the Building America Residential Energy Efficiency Technical Update Meeting, to review and discuss results and future plans for research to improve the performance of hydronic heating systems using condensing boilers and baseboard convectors. A meeting objective was to provide an opportunity for other Building America teams and industry experts to provide feedback and specific suggestions for the planned research.

  19. Intelligent soot blowing for boilers co-firing waste and biofuel; Behovsstyrd sotblaasning foer bio- och avfallseldade pannor - inventering och teknikval

    Energy Technology Data Exchange (ETDEWEB)

    Kjoerk, Anders [S.E.P. Scandinavian Energy Project AB, Goeteborg (Sweden)

    2003-11-01

    To achieve optimum boiler operation and performance it is necessary to control the cleanliness and limit the fouling of the heat transfer surfaces. Historically, the heating surfaces in boilers firing biomass and waste are cleaned by steamblowing soot blowers on scheduled time-based and/or parameter-based intervals or by mechanical methods. With the advent of fuel switching strategies and use of mixed-in industrial waste, the control of heating surface cleanliness has become even more crucial for these boilers. Scheduled and/or parameter based approaches do not easily address operational changes. As plant operators push to achieve greater efficiency and performance from their boilers, the ability to more effectively optimize cleaning cycles has become increasingly important. If soot blowing is done only when and where it is required rather than at set intervals, unit performance can be maintained with reduced blowing, which saves steam. Two philosophical approaches toward intelligent soot blowing are currently being applied in the industry. One incorporates heat flux monitors to gather real-time heat transfer data to determine which areas of the furnace need cleaning. The other uses indirect temperature and pressure data to infer locations where soot blowing is needed, and is mainly applied for controlling soot blowers in the superheater and economiser area. The heat flux monitors are so fare used for control of the furnace wall blowers. A system using temperature, pressure and flow data does not require much additional instrumentation as compared with what is available on a standard boiler. However the blower control system must be capable of operating blowers on an individual basis. For advanced options it should also be possible to adjust the speed of the soot blower and the steam pressure. The control program could be more or less advanced but the ability to model heating surfaces and determine real-time cleanliness is crucial for an intelligent soot blowing

  20. Waste heat utilization in agriculture

    International Nuclear Information System (INIS)

    Horacek, P.

    1983-01-01

    The Proceedings contain 17 papers presented at meetings of the Working Group for Waste Heat Utilization of the Committee of the European Society of Nuclear Methods in Agriculture of which 7 fall under the INIS scope. The working group met in May 1980 in Brno, Czechoslovakia, in October 1981 in Aberdeen, Scotland and in September 1982 in Brno. (Z.M.)

  1. Performance of double source boiler with coal-fired and solar power tower heat for supercritical power generating unit

    International Nuclear Information System (INIS)

    Zhang, Maolong; Du, Xiaoze; Pang, Liping; Xu, Chao; Yang, Lijun

    2016-01-01

    An approach of high-efficiency utilization of solar energy was proposed, by which the high concentrated heat received by the solar tower was integrated to the supercritical coal-fired boiler. Two schemes that solar energy was used to heat superheat steam or subcooled feed water were presented. The thermodynamic and heat transfer models were established. For a practical 660 MW supercritical power generating unit, the standard coal consumption of power generation could be decreased by more than 17 g/kWh by such double source boiler. The drawbacks of both schemes were found and then were amended by adding a flue gas bypass to the boiler. It also can be concluded that the maximum solar contribution of two schemes for the gross power generation are 6.11% and 4.90%, respectively. The solar power efficiency of the re-modified designs were demonstrated be superior to that of PS10. In terms of turbine efficiency, the comparisons with Solar Two plant having similar initial temperature found that the efficiency of Scheme I was 5.25% higher than that of Solar Two while the advantage of Scheme II was existing either. Additionally, in two schemes with flue bypass when the medium was extracted, the thermal efficiency of boiler could be improved as well. - Highlights: • High concentrated solar tower heat is integrated to the supercritical coal-fired boiler. • The double source boiler can use solar energy to heat superheat steam or subcooled feed water. • Power generating coal consumption can be reduced by more than 17 g/kWh by the double source boiler. • The solar contribution of double source boiler for the gross power generation can be as high as 6.11%.

  2. Future heat supply of our cities. Heating by waste heat

    Energy Technology Data Exchange (ETDEWEB)

    Brachetti, H E [Stadtwerke Hannover A.G. (Germany, F.R.); Technische Univ. Hannover (Germany, F.R.))

    1976-08-01

    The energy-price crisis resulted in structural changes of the complete energy supply and reactivated the question of energy management with respect to the optimum solution of meeting the energy requirements for space heating. Condensation power plants are increasingly replaced by thermal stations, the waste heat of which is used as so-called district heat. Thermal power stations must be situated close to urban areas. The problem of emission of harmful materials can partly be overcome by high-level emission. The main subject of the article, however, is the problem of conducting and distributing the heat. The building costs of heat pipeline systems and the requirements to be met by heat pipelines such as strength, heat insulation and protection against humidity and ground water are investigated.

  3. Feasibility study - Lowered bed temperature in Fluidised Bed boilers for waste; Foerstudie - Saenkt baeddtemperatur i FB-pannor foer avfallsfoerbraenning

    Energy Technology Data Exchange (ETDEWEB)

    Niklasson, Fredrik

    2009-01-15

    Waste incineration generally serves two purposes; 1) dispose of waste and 2) generation of heat and power. In the process of power production from waste fuels, the steam temperatures in super heaters are generally limited by the severe fouling and corrosion that occurs at elevated material temperatures, caused by high concentrations of alkali metals and chloride in the flue gas and fly ash. The overall aim of a continuation of present project is to determine if a reduced temperature of the bed zone in a fluidized bed waste incinerator reduces the amount of alkali chlorides in the flue gas. If so, a reduced bed temperature might enable increased steam temperature in super heaters, or, at unchanged steam temperature, improve the lifespan of the super heaters. The results from the project are of interest for plant owners wishing to improve performance of existing plants. The results may also be used to modify the design of future plants by boiler manufacturers. The aim of present pre-study was to determine how far the bed temperature can be reduced in a waste fired fluidized bed boiler in Boraas while maintaining a stable operation with sufficient combustion temperature in the freeboard to fulfil the directives of waste incineration. A continuation of the project will be based on the results from present study. The work is based on experiments at the test boiler. During the present study, no other measurements were performed apart from some sampling of bed material and ashes at different modes of operation. The experiments show that it is possible to alter the air and recycled flue gas in such a manner that the bed temperature is reduced from about 870 deg C to 700 deg C at 100% load and normal fuel mixture, while fulfilling the directive of 850 deg C at 2 seconds. Within normal variations of the fuel properties, however, the bed temperature increases to somewhat above 700 deg C if the fuel turns dry, while it falls below 650 deg C when the fuel turns wet. With

  4. Recovering heat from waste air from stables

    Energy Technology Data Exchange (ETDEWEB)

    1983-01-01

    A milk cow gives off 35.7 kW h/d via its body, excreta and urine. 68.4% of this is body heat. Part of this waste heat escapes with the waste air from the cowsheds. The heat can be recovered from the waste air by an air/air heat exchanger. The air is collected and taken to a heat exchanger. In the heat exchanger, fresh air is heated by the waste air, and is distributed over the cowshed by a system of ducts. The heated waste air escapes through a central chimney at the end of the heat exchanger. It is sensible to fit the heat exchanger above the cowshed roof, if there is sufficient space available and the chimney should run upwards from the cowshed. A double heat exchanger makes it possible to allocate each half of the cowshed to half of the heat exchanger.

  5. High temperature corrosion in biomass- and waste fired boilers. A status report; Kunskapslaeget betraeffande hoegtemperaturkorrosion i aangpannor foer biobraensle och avfall

    Energy Technology Data Exchange (ETDEWEB)

    Henderson, P; Ifwer, K; Staalenheim, A; Montgomery, M; Hoegberg, J; Hjoernhede, A

    2006-12-15

    Many biomass- or waste-fired plants have problems with high temperature corrosion on the furnace walls or at the superheaters, especially if the steam temperature is greater than 500 deg C. An increase in the combustion of waste fuels means that an increasing number of boilers have had problems. Therefore, there is great interest from plant owners to reduce the costs associated with high temperature corrosion. At the same time there exists a considerable driving force towards improving the electrical efficiency of a plant by the use of more advanced steam data. The purpose of the work presented here was to answer three main questions: What can be done to reduce high temperature corrosion with current fuel blends and steam temperatures? How can more waste fuels be burnt without an increased risk for corrosion? What needs to be done to reach higher steam temperatures in the future? The level of knowledge of high temperature corrosion in biomass- and waste-fired boilers has been described and summarised. The following measures are recommended to reduce corrosion in existing plant: Make sure that the fuel is well mixed and improve fuel feeding to obtain a more even spread of the fuel over the cross-section of the boiler. Use combustion technology methods to stabilize the oxygen content of the flue gases near the membrane walls and other heat transfer surfaces. Experiment with additives and/or supplementary fuels which contain sulphur in some form, for example peat. Reduce the flue gas temperature at the superheaters. Review soot-blowing procedures or protect heat transfer surfaces from soot blowers. Evaluate coated membrane wall panels in parts of the furnace that experience the worst corrosion. Test more highly alloyed steels suitable for superheaters and when replacing a superheater change to a more highly alloyed steel. For the future, the following should be considered: The role of sulphur needs to be investigated more and other additives should be investigated

  6. Energy Efficient Waste Heat Recovery from an Engine Exhaust System

    Science.gov (United States)

    2016-12-01

    costs for the operation of the ship. The types of boilers used in this process are specially built to have water flowing around thousands of tubes ...uneven heating of the water and metal heat exchanger, leading to damage or possible failure of the boiler . Since the merchant vessels operate at near...one of the central boiler tubes . Each of the sensors was individually adjusted to ensure that the readings were as accurate as possible to allow for

  7. Final Report, Materials for Industrial Heat Recovery Systems, Tasks 3 and 4 Materials for Heat Recovery in Recovery Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Keiser, James R.; Kish, Joseph R.; Singh, Preet M.; Sarma, Gorti B.; Yuan, Jerry; Gorog, J. Peter; Frederick, Laurie A.; Jette, Francois R.; Meisner, Roberta A.; Singbeil, Douglas L.

    2007-12-31

    The DOE-funded project on materials for industrial heat recovery systems included four research tasks: materials for aluminum melting furnace recuperator tubes, materials and operational changes to prevent cracking and corrosion of the co-extruded tubes that form primary air ports in black liquor recovery boilers, the cause of and means to prevent corrosion of carbon steel tubes in the mid-furnace area of recovery boilers, and materials and operational changes to prevent corrosion and cracking of recovery boiler superheater tubes. Results from studies on the latter two topics are given in this report while separate reports on results for the first two tasks have already been published. Accelerated, localized corrosion has been observed in the mid-furnace area of kraft recovery boilers. This corrosion of the carbon steel waterwall tubes is typically observed in the vicinity of the upper level of air ports where the stainless clad co-extruded wall tubes used in the lower portion of the boiler are welded to the carbon steel tubes that extend from this transition point or “cut line” to the top of the boiler. Corrosion patterns generally vary from one boiler to another depending on boiler design and operating parameters, but the corrosion is almost always found within a few meters of the cut line and often much closer than that. This localized corrosion results in tube wall thinning that can reach the level where the integrity of the tube is at risk. Collection and analysis of gas samples from various areas near the waterwall surface showed reducing and sulfidizing gases were present in the areas where corrosion was accelerated. However, collection of samples from the same areas at intervals over a two year period showed the gaseous environment in the mid-furnace section can cycle between oxidizing and reducing conditions. These fluctuations are thought to be due to gas flow instabilities and they result in an unstable or a less protective scale on the carbon steel

  8. Comparison of LCA results of low temperature heat plant using electric heat pump, absorption heat pump and gas-fired boiler

    International Nuclear Information System (INIS)

    Nitkiewicz, Anna; Sekret, Robert

    2014-01-01

    Highlights: • Usage of geothermal heat pump can bring environmental benefits. • The lowest environmental impact for whole life cycle is obtained for absorption heat pump. • The value of heat pump COP has a significant influence on environmental impact. • In case of coal based power generation the damage to human health is significant. - Abstract: This study compares the life cycle impacts of three heating plant systems which differ in their source of energy and the type of system. The following heating systems are considered: electric water-water heat pump, absorption water-water heat pump and natural gas fired boiler. The heat source for heat pump systems is low temperature geothermal source with temperature below 20 °C and spontaneous outflow 24 m 3 /h. It is assumed that the heat pumps and boiler are working in monovalent system. The analysis was carried out for heat networks temperature characteristic at 50/40 °C which is changing with outdoor temperature during heating season. The environmental life cycle impact is evaluated within life cycle assessment methodological framework. The method used for life cycle assessment is eco-indicator ‘99. The functional unit is defined as heating plant system with given amount of heat to be delivered to meet local heat demand in assumed average season. The data describing heating plant system is derived from literature and energy analysis of these systems. The data describing the preceding life cycle phases: extraction of raw materials and fuels, production of heating devices and their transportation is taken from Ecoinvent 2.0 life cycle inventory database. The results were analyzed on three levels of indicators: single score indicator, damage category indicators and impact category indicator. The indicators were calculated for characterization, normalization and weighting phases as well. SimaPro 7.3.2 is the software used to model the systems’ life cycle. The study shows that heating plants using a low

  9. Characterization of industrial process waste heat and input heat streams

    Energy Technology Data Exchange (ETDEWEB)

    Wilfert, G.L.; Huber, H.B.; Dodge, R.E.; Garrett-Price, B.A.; Fassbender, L.L.; Griffin, E.A.; Brown, D.R.; Moore, N.L.

    1984-05-01

    The nature and extent of industrial waste heat associated with the manufacturing sector of the US economy are identified. Industry energy information is reviewed and the energy content in waste heat streams emanating from 108 energy-intensive industrial processes is estimated. Generic types of process equipment are identified and the energy content in gaseous, liquid, and steam waste streams emanating from this equipment is evaluated. Matchups between the energy content of waste heat streams and candidate uses are identified. The resultant matrix identifies 256 source/sink (waste heat/candidate input heat) temperature combinations. (MHR)

  10. Boilers, evaporators, and condensers

    International Nuclear Information System (INIS)

    Kakac, S.

    1991-01-01

    This book reports on the boilers, evaporators and condensers that are used in power plants including nuclear power plants. Topics included are forced convection for single-phase side heat exchangers, heat exchanger fouling, industrial heat exchanger design, fossil-fuel-fired boilers, once through boilers, thermodynamic designs of fossil fuel-first boilers, evaporators and condensers in refrigeration and air conditioning systems (with respect to reducing CFC's) and nuclear steam generators

  11. Dynamic behavior of tobacco waste in the coal-fired fluidized-bed boiler

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Kai; Chang, Jian; Chen, Honggang; Yang, Yongping [North China Electric Power Univ., Beijing (China). National Eng Lab for Biomass Power Generation Equipment; Yu, Bangting [China Univ. of Petroleum, Beijing (China). State Key Lab. of Heavy Oil Processing

    2013-07-01

    Circulating fluidized bed (CFB) technology is an advanced method for utilizing coal and other solid fuels in an environmentally acceptable manner. During the processing procedure in the nicotiana tabacum plants, lots of tobacco stem wastes are produced, which are normally being dumped to the landfill field. If this kind of waste can be used as a part of the fuel to be added into the coal in a CFB combustor, it will reduce the use of coal and then cut the net carbon emissions. To understand the complicated fluid dynamics of nicotiana tabacum wastes in the coal-fired CFB boiler, the mixing and segregation behavior of tobacco stalk are preliminary measured in a cylindrical fluidized bed. Obvious segregation behavior is found due to distinct differences in density and shape between tobacco stem and coal, which results in poor fluidization quality and bad combustion efficiency. To overcome this disadvantage, a jet with high gas velocity is introduced through the air distributor and a detailed experimental study is conducted in a fluidized bed made up of stem-sand mixture with different solid components at various jet velocities, which greatly improve the mixing performance of stem in the fluidized bed. The above findings are helpful for the technological upgrading of small- or middle-sized CFB boiler with adding tobacco stem into coal.

  12. Characterising boiler ash from a circulating fluidised bed municipal solid waste incinerator and distribution of PCDD/F and PCB.

    Science.gov (United States)

    Zhang, Mengmei; Buekens, Alfons; Li, Xiaodong

    2018-05-31

    In this study, ash samples were collected from five locations situated in the boiler of a circulating fluidised bed municipal solid waste incinerator (high- and low-temperature superheater, evaporator tubes and upper and lower economiser). These samples represent a huge range of flue gas temperatures and were characterised for their particle size distribution, surface characteristics, elemental composition, chemical forms of carbon and chlorine and distribution of polychlorinated dibenzo-p-dioxins (PCDD), dibenzofurans (PCDF) and biphenyls (PCB). Enrichment of chlorine, one of the main elements of organochlorinated pollutants, and copper, zinc and lead, major catalytic metals for dioxin-like compounds, was observed in lower-temperature ash deposits. The speciation of carbon and chlorine on ash surfaces was established, showing a positive correlation between organic chlorine and oxygen-containing carbon functional groups. The load of PCDD/F and PCB (especially dioxin-like PCB) tends to rise rapidly with falling temperature of flue gas, reaching their highest value in economiser ashes. The formation of PCDD/F congeners through the chlorophenol precursor route apparently was enhanced downstream the boiler. Principal component analysis (PCA) was applied to study the links between the ash characteristics and distribution of chloro-aromatics. The primary purpose of this study is improving the understanding of any links between the characteristics of ash from waste heat systems and its potential to form PCDD/F and PCB. The question is raised whether further characterisation of fly ash may assist to establish a diagnosis of poor plant operation, inclusive the generation, destruction and eventual emission of persistent organic pollutants (POPs).

  13. Evaluation of trigeneration system using microturbine, ammonia-water absorption chiller, and a heat recovery boiler

    Energy Technology Data Exchange (ETDEWEB)

    Preter, Felipe C.; Rocha, Marcelo S.; Simoes-Moreira, Jose Roberto [SISEA - Alternative Energy Systems Lab. Dept. of Mechanical Engineering. University of Sao Paulo (EP/USP), SP (Brazil)], e-mails: felipe.preter@poli.usp.br, msrocha@poli.usp.br, jrsimoes@usp.br; Andreos, Ronaldo [COMGAS - Companhia de Gas de Sao Paulo, SP (Brazil)], e-mail: randreos@comgas.com.br

    2010-07-01

    In this work, a CCHP or tri generation system has been projected, mounted, and tested in laboratory, combining a microturbine for power generation, a heat recovery boiler for hot water production, and an ammonia water absorption chiller for chilled water production. The project was motivated by the large practical applications of this kind of energy recovery system in commerce, and industry, and, in general, more than 85% of the energy source is used as power, hot water, and cold water. In the first part, the trigeneration system theoretical model is detailed, and in the second part, experimental results are presented for different operation conditions. (author)

  14. Heat production thanks to waste water; Produire de l'energie grace aux eaux usees

    Energy Technology Data Exchange (ETDEWEB)

    Wellstein, J.

    2009-07-01

    The district heating of a large residential compound in Rheinfelden, Switzerland has been refurbished and extended in order to include new buildings and take advantage of the heat from the municipal waste water treatment plant. The initial system was built in 1976 and delivered heat to 3000 people in 1050 housing units, from three natural gas fired boilers with a total power of 3 MW. In 1993, a study supported by the Swiss Federal Office of Energy identified considerable possible energy savings. Some operational measures were implemented immediately. The recent extension of the district heating to a second residential compound in the neighbourhood increased the heat demand by about 50%. In the course of the planning process it was recognized that waste water from the joint municipal treatment plant of Rheinfelden and Magden - a second city located in the vicinity - has to be cooled by 5 K before being rejected into the Rhine River. This water is now used after filtration as the heat source for two big heat pumps (total 2.5 MW; working fluid: ammonia) supplying the refurbished and extended district heating. Peak heat demand is covered by natural gas boilers (total 9 MW) that can operate alone or in parallel with the heat pumps. Provision has been made to later connect another waste heat source to the district heating network: the municipal skating rink and swimming pool sport facility.

  15. Affordable Rankine Cycle Waste Heat Recovery for Heavy Duty Trucks

    Energy Technology Data Exchange (ETDEWEB)

    Subramanian, Swami Nathan [Eaton Corporation

    2017-06-30

    Nearly 30% of fuel energy is not utilized and wasted in the engine exhaust. Organic Rankine Cycle (ORC) based waste heat recovery (WHR) systems offer a promising approach on waste energy recovery and improving the efficiency of Heavy-Duty diesel engines. Major barriers in the ORC WHR system are the system cost and controversial waste heat recovery working fluids. More than 40% of the system cost is from the additional heat exchangers (recuperator, condenser and tail pipe boiler). The secondary working fluid loop designed in ORC system is either flammable or environmentally sensitive. The Eaton team investigated a novel approach to reduce the cost of implementing ORC based WHR systems to Heavy-Duty (HD) Diesel engines while utilizing safest working fluids. Affordable Rankine Cycle (ARC) concept aimed to define the next generation of waste energy recuperation with a cost optimized WHR system. ARC project used engine coolant as the working fluid. This approach reduced the need for a secondary working fluid circuit and subsequent complexity. A portion of the liquid phase engine coolant has been pressurized through a set of working fluid pumps and used to recover waste heat from the exhaust gas recirculation (EGR) and exhaust tail pipe exhaust energy. While absorbing heat, the mixture is partially vaporized but remains a wet binary mixture. The pressurized mixed-phase engine coolant mixture is then expanded through a fixed-volume ratio expander that is compatible with two-phase conditions. Heat rejection is accomplished through the engine radiator, avoiding the need for a separate condenser. The ARC system has been investigated for PACCAR’s MX-13 HD diesel engine.

  16. Guide to Combined Heat and Power Systems for Boiler Owners and Operators

    Energy Technology Data Exchange (ETDEWEB)

    Oland, CB

    2004-08-19

    Combined heat and power (CHP) or cogeneration is the sequential production of two forms of useful energy from a single fuel source. In most CHP applications, chemical energy in fuel is converted to both mechanical and thermal energy. The mechanical energy is generally used to generate electricity, while the thermal energy or heat is used to produce steam, hot water, or hot air. Depending on the application, CHP is referred to by various names including Building Cooling, Heating, and Power (BCHP); Cooling, Heating, and Power for Buildings (CHPB); Combined Cooling, Heating, and Power (CCHP); Integrated Energy Systems (IES), or Distributed Energy Resources (DER). The principal technical advantage of a CHP system is its ability to extract more useful energy from fuel compared to traditional energy systems such as conventional power plants that only generate electricity and industrial boiler systems that only produce steam or hot water for process applications. By using fuel energy for both power and heat production, CHP systems can be very energy efficient and have the potential to produce electricity below the price charged by the local power provider. Another important incentive for applying cogeneration technology is to reduce or eliminate dependency on the electrical grid. For some industrial processes, the consequences of losing power for even a short period of time are unacceptable. The primary objective of the guide is to present information needed to evaluate the viability of cogeneration for new or existing industrial, commercial, and institutional (ICI) boiler installations and to make informed CHP equipment selection decisions. Information presented is meant to help boiler owners and operators understand the potential benefits derived from implementing a CHP project and recognize opportunities for successful application of cogeneration technology. Topics covered in the guide follow: (1) an overview of cogeneration technology with discussions about benefits

  17. Automotive Thermoelectric Waste Heat Recovery

    Science.gov (United States)

    Meisner, Gregory P.

    2015-03-01

    Considerable fuel energy, as much as 70%, is not converted to useful work by internal combustion engines but is instead rejected as waste heat, and more than half of the waste heat, nearly 40% of fuel energy, is contained in vehicle exhaust gas. This provides an opportunity to recover some of the wasted fuel energy and convert it from heat into useful work, subject to the laws of thermodynamics, and thereby improve vehicle energy efficiency. Thermoelectric (TE) materials have been extensively researched and TE devices are now being developed for operation at high temperatures corresponding to automotive exhaust gases for direct solid-state conversion of heat into electricity. This has stimulated substantial progress in the development of practical TE generator (TEG) systems for large-scale commercialization. A significant enabler of this progress has been the US Department of Energy's Vehicle Technologies Program through funding for low cost solutions for automotive TE waste heat recovery to improve fuel economy. Our current project at General Motors has culminated in the identification of the potential supply chain for all components and assembly of an automotive TEG. A significant focus has been to develop integrated and iterative modeling tools for a fully optimized TEG design that includes all components and subsystems (TE modules, heat exchangers, thermal interfaces, electrical interconnects, power conditioning, and vehicle integration for maximal use of TEG power). We have built and tested a new, low-cost Initial TEG prototype based on state-of-the-art production-scale skutterudite TE modules, novel heat exchanger designs, and practical solutions to the many technical challenges for optimum TEG performance. We will use the results for our Initial TEG prototype to refine our modeling and design tools for a Final automotive TEG system prototype. Our recent results will be presented. Thanks to: J.R. Salvador, E.R. Gundlach, D. Thompson, N.K. Bucknor, M

  18. Waste Heat to Power Market Assessment

    Energy Technology Data Exchange (ETDEWEB)

    Elson, Amelia [ICF International, Fairfax, VA (United States); Tidball, Rick [ICF International, Fairfax, VA (United States); Hampson, Anne [ICF International, Fairfax, VA (United States)

    2015-03-01

    Waste heat to power (WHP) is the process of capturing heat discarded by an existing process and using that heat to generate electricity. In the industrial sector, waste heat streams are generated by kilns, furnaces, ovens, turbines, engines, and other equipment. In addition to processes at industrial plants, waste heat streams suitable for WHP are generated at field locations, including landfills, compressor stations, and mining sites. Waste heat streams are also produced in the residential and commercial sectors, but compared to industrial sites these waste heat streams typically have lower temperatures and much lower volumetric flow rates. The economic feasibility for WHP declines as the temperature and flow rate decline, and most WHP technologies are therefore applied in industrial markets where waste heat stream characteristics are more favorable. This report provides an assessment of the potential market for WHP in the industrial sector in the United States.

  19. High temperature corrosion in a biomass-fired power boiler : Reducing furnace wall corrosion in a waste wood-fired power plant with advanced steam data

    OpenAIRE

    Alipour, Yousef

    2013-01-01

    The use of waste (or recycled) wood as a fuel in heat and power stations is becoming more widespread in Sweden (and Europe), because it is CO2 neutral with a lower cost than forest fuel. However, it is a heterogeneous fuel with a high amount of chlorine, alkali and heavy metals which causes more corrosion than fossil fuels or forest fuel. A part of the boiler which is subjected to a high corrosion risk is the furnace wall (or waterwall) which is formed of tubes welded together. Waterwalls are...

  20. Quality and generation rate of solid residues in the boiler of a waste-to-energy plant.

    Science.gov (United States)

    Allegrini, E; Boldrin, A; Jansson, S; Lundtorp, K; Fruergaard Astrup, T

    2014-04-15

    The Danish waste management system relies significantly on waste-to-energy (WtE) plants. The ash produced at the energy recovery section (boiler ash) is classified as hazardous waste, and is commonly mixed with fly ash and air pollution control residues before disposal. In this study, a detailed characterization of boiler ash from a Danish grate-based mass burn type WtE was performed, to evaluate the potential for improving ash management. Samples were collected at 10 different points along the boiler's convective part, and analysed for grain size distribution, content of inorganic elements, polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD and PCDF), and leaching of metals. For all samples, PCDD and PCDF levels were below regulatory limits, while high pH values and leaching of e.g. Cl were critical. No significant differences were found between boiler ash from individual sections of the boiler, in terms of total content and leaching, indicating that separate management of individual ash fractions may not provide significant benefits. Copyright © 2014 Elsevier B.V. All rights reserved.

  1. Application of Waste Heat Recovery Energy Saving Technology in Reform of UHP-EAF

    Science.gov (United States)

    Zhao, J. H.; Zhang, S. X.; Yang, W.; Yu, T.

    2017-08-01

    The furnace waste heat of a company’s existing 4 × 100t ultra-high-power electric arc furnaces is not used and discharged directly of the situation has been unable to meet the national energy-saving emission reduction requirements, and also affected their own competitiveness and sustainable development. In order to make full use of the waste heat of the electric arc furnace, this paper presents an the energy-saving transformation program of using the new heat pipe boiler on the existing ultra-high-power electric arc furnaces for recovering the waste heat of flue gas. The results show that after the implementation of the project can save energy equivalent to 42,349 tons of standard coal. The flue gas waste heat is fully utilized and dust emission concentration is accorded with the standard of Chinese invironmental protection, which have achieved good results.

  2. Analysis of an effective solution to excessive heat supply in a city primary heating network using gas-fired boilers for peak-load compensation

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Hai-Chao; Jiao, Wen-Ling; Zou, Ping-Hua; Liu, Jing-Cheng [School of Municipal and Environmental Engineering, Harbin Institute of Technology, mail box 2645, 202 Haihe Road, Nangang District, Harbin 150090 (China)

    2010-11-15

    Through investigation of the Dengfeng heating network in the city of Daqing, China, for the 2007-2008 heating season, we found serious problems of excessive heat supply in the primary heating network. Therefore, we propose the application of gas-fired boilers in underperforming heating substations as peak-load heat sources to effectively adapt to the regulation demands of seasonal heat-load fluctuations and reduce the excessive heat supply. First, we calculated the excessive heat supply rates (EHSRs) of five substations using detailed investigative data. We then discussed the feasibility of the proposed scheme providing energy savings from both energetic and exergetic points of view. The results showed that the average EHSR of the five substations between January and March was 20.57% of the gross heat production but consequently reduced to 6.24% with the installation of the gas-fired boilers. Therefore, the combined heating scheme with coal as the basic heat-source and gas-fired boilers as peak-load heat sources is energy-efficient to some extent, although requires the use of natural gas. Meanwhile, the exergy decreased by 10.97%, which indicates that the combined heating scheme effectively reduces the primary energy consumption and pollutant emission of the heating systems. (author)

  3. Flare Temperature and Nitrogen Oxide Emission Reduction and Heat Transfer in the TGMP-314I Steam Boiler Firebox

    Energy Technology Data Exchange (ETDEWEB)

    Makarov, A. N., E-mail: tgtu-kafedra-ese@mail.ru [Tver’ State Technical University (Russian Federation)

    2016-07-15

    Asolution is given to the problem of heat transfer in the firebox of a steam boiler, taking account of the radiation from all quadrillions of atoms constituting the flare. An innovative firebox for a steam boiler is proposed: the lower part of the firebox is a rectangular parallelepiped and the upper part a four-sided pyramid. The calculations show that in the proposed firebox the nonuniformity of the heat-flux distribution is diminished along the height and perimeter of the walls and nitrogen oxide emissions are reduced.

  4. Size fractionation of waste-to-energy boiler ash enables separation of a coarse fraction with low dioxin concentrations.

    Science.gov (United States)

    Weidemann, E; Allegrini, E; Fruergaard Astrup, T; Hulgaard, T; Riber, C; Jansson, S

    2016-03-01

    Polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/F) formed in modern Waste-to-Energy plants are primarily found in the generated ashes and air pollution control residues, which are usually disposed of as hazardous waste. The objective of this study was to explore the occurrence of PCDD/F in different grain size fractions in the boiler ash, i.e. ash originating from the convection pass of the boiler. If a correlation between particle size and dioxin concentrations could be found, size fractionation of the ashes could reduce the total amount of hazardous waste. Boiler ash samples from ten sections of a boiler's convective part were collected over three sampling days, sieved into three different size fractions - 0.355 mm - and analysed for PCDD/F. The coarse fraction (>0.355 mm) in the first sections of the horizontal convection pass appeared to be of low toxicity with respect to dioxin content. While the total mass of the coarse fraction in this boiler was relatively small, sieving could reduce the amount of ash containing toxic PCDD/F by around 0.5 kg per tonne input waste or around 15% of the collected boiler ash from the convection pass. The mid-size fraction in this study covered a wide size range (0.09-0.355 mm) and possibly a low toxicity fraction could be identified by splitting this fraction into more narrow size ranges. The ashes exhibited uniform PCDD/F homologue patterns which suggests a stable and continuous generation of PCDD/F. Copyright © 2016 Elsevier Ltd. All rights reserved.

  5. Design of Waste Heat Boiler for Scranton Army Ammunition Plant

    Science.gov (United States)

    1980-08-01

    order to calculate velocity measurements, the flow (stagnation pressure) was measured with a pitot tube and a slant manometer. The 1.245 m (4𔃻...p where V = velocity (ft/sec) Referring to Figure A-l and letting the subscript 1 indicate conditions at the inlet to the pitot tube where...Mexico, Mo. 65265 Frisch Dampers* Octapus Equipment Co. Buffalo, N.Y. 14221 Alternate source (s) of supply Henry Vogt Machine Co. 1000 W

  6. Techno-economic analysis and optimization of the heat recovery of utility boiler flue gas

    International Nuclear Information System (INIS)

    Xu, Gang; Huang, Shengwei; Yang, Yongping; Wu, Ying; Zhang, Kai; Xu, Cheng

    2013-01-01

    Highlights: • Four typical flue gas heat recovery schemes are quantitatively analyzed. • The analysis considers thermodynamic, heat transfer and hydrodynamics factors. • Techno-economic analysis and optimization design are carried out. • High-stage steam substitute scheme obtains better energy-saving effect. • Large heat transfer area and high flue gas resistances weaken overall performance. - Abstract: Coal-fired power plants in China consume nearly half of available coals, and the resulting CO 2 emissions cover over 40% of total national emissions. Therefore, reducing the energy expenditure of coal-fired power plants is of great significance to China’s energy security and greenhouse gas reduction programs. For coal-fired power plants, the temperature of a boiler’s exhaust gas reaches 120–150 °C or even higher. The thermal energy of boiler’s exhaust accounts for approximately 3–8% of the total energy of fuel input. Given these factors, we conducted a techno-economic analysis and optimization design of the heat recovery system using boiler exhaust gas. This research is conformed to the principles of thermodynamic, heat transfer, and hydrodynamics. Based on the data from an existing 1000 MW typical power generation unit in China, four typical flue gas heat recovery schemes are quantitatively analyzed from the thermodynamics perspective. The impacts of flue gas heat recovery on net work output and standard coal consumption rate of various schemes are performed. Furthermore, the transfer area of heat recovery exchanger and the draft fan work increment due to the flue gas pressure drop are analyzed. Finally, a techno-economic analysis of the heat recovery schemes is conducted, and some recommendations on optimization design parameters are proposed, with full consideration of various factors such as the decrease on fuel cost due to energy conservation as well as the investment cost of heat recovery retrofitting. The results revealed that, high

  7. High Efficiency - Reduced Emissions Boiler Systems for Steam, Heat, and Processing

    Science.gov (United States)

    2012-07-01

    enable energy saving necessary for obtaining Energy Star certification for the whole boiler system. Widespread boiler control updates could be possible...adaptability to different boiler and oil/gas burner configurations, and extensibility to operation with nonconventional fuels (e.g., biogas and syngas...typically operating below or slightly above 80%. Higher efficiency improvements can certainly be obtained via boiler replacement and adoption of

  8. Towards controlling dioxins emissions from power boilers fuelled with salt-laden wood waste

    International Nuclear Information System (INIS)

    Luthe, C.; Karidio, I.; Uloth, V.

    1997-01-01

    An evaluation of the dioxins emissions from a power boiler fuelled with salt-laden wood waste has provided insights on potential control technologies. Whereas a reduction in stack particulate levels does not preclude a corresponding reduction in dioxins emissions, good combustion conditions, in combination with an efficient secondary collection device for particulate removal, were found to offer effective control (stack emissions of 0.064 to 0.086 ng TEQ/m 3 ). Regarding minimization of dioxins formation at source, a preliminary assessment of the possible beneficial effect of an attenuated chlorine:sulphur ratio was encouraging. A more accurate assessment requires additional trials, preferably longer in duration, to eliminate any possible memory effects. (author)

  9. Industrial waste heat utilization for low temperature district heating

    International Nuclear Information System (INIS)

    Fang, Hao; Xia, Jianjun; Zhu, Kan; Su, Yingbo; Jiang, Yi

    2013-01-01

    Large quantities of low grade waste heat are discharged into the environment, mostly via water evaporation, during industrial processes. Putting this industrial waste heat to productive use can reduce fossil fuel usage as well as CO 2 emissions and water dissipation. The purpose of this paper is to propose a holistic approach to the integrated and efficient utilization of low-grade industrial waste heat. Recovering industrial waste heat for use in district heating (DH) can increase the efficiency of the industrial sector and the DH system, in a cost-efficient way defined by the index of investment vs. carbon reduction (ICR). Furthermore, low temperature DH network greatly benefits the recovery rate of industrial waste heat. Based on data analysis and in-situ investigations, this paper discusses the potential for the implementation of such an approach in northern China, where conventional heat sources for DH are insufficient. The universal design approach to industrial-waste-heat based DH is proposed. Through a demonstration project, this approach is introduced in detail. This study finds three advantages to this approach: (1) improvement of the thermal energy efficiency of industrial factories; (2) more cost-efficient than the traditional heating mode; and (3) CO 2 and pollutant emission reduction as well as water conservation. -- Highlights: •We review situation of industrial waste heat recovery with a global perspective. •We present a way to analyze the potential to utilize industrial waste heat for DH. •Northern China has huge potential for using low-grade industrial waste heat for DH. •A demonstration project is introduced using the universal approach we propose. •It proves huge benefits for factories, heat-supply companies and the society

  10. Practical Validation of Economic Efficiency Modelling Method for Multi-Boiler Heating System

    Directory of Open Access Journals (Sweden)

    Aleksejs Jurenoks

    2017-12-01

    Full Text Available In up-to-date conditions information technology is frequently associated with the modelling process, using computer technology as well as information networks. Statistical modelling is one of the most widespread methods of research of economic systems. The selection of methods of modelling of the economic systems depends on a great number of conditions of the researched system. Modelling is frequently associated with the factor of uncertainty (or risk, who’s description goes outside the confines of the traditional statistical modelling, which, in its turn, complicates the modelling which, in its turn, complicates the modelling process. This article describes the modelling process of assessing the economic efficiency of a multi-boiler adaptive heating system in real-time systems which allows for dynamic change in the operation scenarios of system service installations while enhancing the economic efficiency of the system in consideration.

  11. Recovery of Water from Boiler Flue Gas Using Condensing Heat Exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Edward Levy; Harun Bilirgen; John DuPoint

    2011-03-31

    Most of the water used in a thermoelectric power plant is used for cooling, and DOE has been focusing on possible techniques to reduce the amount of fresh water needed for cooling. DOE has also been placing emphasis on recovery of usable water from sources not generally considered, such as mine water, water produced from oil and gas extraction, and water contained in boiler flue gas. This report deals with development of condensing heat exchanger technology for recovering moisture from flue gas from coal-fired power plants. The report describes: (1) An expanded data base on water and acid condensation characteristics of condensing heat exchangers in coal-fired units. This data base was generated by performing slip stream tests at a power plant with high sulfur bituminous coal and a wet FGD scrubber and at a power plant firing high-moisture, low rank coals. (2) Data on typical concentrations of HCl, HNO{sub 3} and H{sub 2}SO{sub 4} in low temperature condensed flue gas moisture, and mercury capture efficiencies as functions of process conditions in power plant field tests. (3) Theoretical predictions for sulfuric acid concentrations on tube surfaces at temperatures above the water vapor dewpoint temperature and below the sulfuric acid dew point temperature. (4) Data on corrosion rates of candidate heat exchanger tube materials for the different regions of the heat exchanger system as functions of acid concentration and temperature. (5) Data on effectiveness of acid traps in reducing sulfuric acid concentrations in a heat exchanger tube bundle. (6) Condensed flue gas water treatment needs and costs. (7) Condensing heat exchanger designs and installed capital costs for full-scale applications, both for installation immediately downstream of an ESP or baghouse and for installation downstream of a wet SO{sub 2} scrubber. (8) Results of cost-benefit studies of condensing heat exchangers.

  12. Recovery of Water from Boiler Flue Gas Using Condensing Heat Exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Levy, Edward; Bilirgen, Harun; DuPont, John

    2011-03-31

    Most of the water used in a thermoelectric power plant is used for cooling, and DOE has been focusing on possible techniques to reduce the amount of fresh water needed for cooling. DOE has also been placing emphasis on recovery of usable water from sources not generally considered, such as mine water, water produced from oil and gas extraction, and water contained in boiler flue gas. This report deals with development of condensing heat exchanger technology for recovering moisture from flue gas from coal-fired power plants. The report describes: • An expanded data base on water and acid condensation characteristics of condensing heat exchangers in coal-fired units. This data base was generated by performing slip stream tests at a power plant with high sulfur bituminous coal and a wet FGD scrubber and at a power plant firing highmoisture, low rank coals. • Data on typical concentrations of HCl, HNO{sub 3} and H{sub 2}SO{sub 4} in low temperature condensed flue gas moisture, and mercury capture efficiencies as functions of process conditions in power plant field tests. • Theoretical predictions for sulfuric acid concentrations on tube surfaces at temperatures above the water vapor dewpoint temperature and below the sulfuric acid dew point temperature. • Data on corrosion rates of candidate heat exchanger tube materials for the different regions of the heat exchanger system as functions of acid concentration and temperature. • Data on effectiveness of acid traps in reducing sulfuric acid concentrations in a heat exchanger tube bundle. • Condensed flue gas water treatment needs and costs. • Condensing heat exchanger designs and installed capital costs for full-scale applications, both for installation immediately downstream of an ESP or baghouse and for installation downstream of a wet SO{sub 2} scrubber. • Results of cost-benefit studies of condensing heat exchangers.

  13. HR boiler

    Energy Technology Data Exchange (ETDEWEB)

    1982-08-01

    A number of manufacturers of central heating boilers in the Netherlands have produced high-efficiency boilers, all carrying the GIVEG-HR seal of approval (GIVEG is the manufacturers' association in the Netherlands, and HR stands for 'hoog rendement': high efficiency). Efficiences were considerably improved by reducing flue, idling and radiation losses. Control and safety, discharges of flue gases and condensate need special attention. Whether installation of a GIVEG-HR boiler is profitable in view of the cost/profit ratio, will have to be determined from case to case. N.V. Nederlandse Gasunie felt it was time to present the facts so far in a way specially aimed at the construction industry. This special edition of 'Gas and Architecture' answers a number of questions which the architect or consultant engineer might have in particular before advising on the installation of the new boiler in houses and other buildings in the interests of energy saving. A technical description of the HR boiler covers the backgrounds of its development and considers the role of the Netherlands government as regards to the introduction of the boiler.

  14. Study of immersed heat exchange surface for high efficiency heat recovery from wire rim tires in a fluidized bed boiler; Hai tire nado kara no kokoritsu netsukaishuyo ryudosho boiler no sonai dennetsukan no kenkyu

    Energy Technology Data Exchange (ETDEWEB)

    Oshita, T; Nagato, S; Miyoshi, N; Hosoda, S [Ebara Corp., Tokyo (Japan)

    1996-07-10

    In an ICFB boiler, the fluidized bed is separated by a partition into the main combustion and the heat recovery chambers. The flows in these chambers are generated by using silica sand as the fluidizing medium. To determine the overall heat transfer coefficient (HTC) of the boiler`s panel type immersed heat transfer tulles, combustion tests were performed with wire rim tires. The overall HTC of a panel tube array was lower than that of a zigzag tube arrangement. In practice, the heat absorbed by the fins makes the coefficients of either type of tube array almost identical. The air flow rate in the circulating bed at the loot Tom of the heat recovery chamber can be changed to control the overall HTC to a value virtually identical with that of a zigzag tube array. The combustion of wire rim tires leads to a buildup of wires in the zigzag array hampering the transfer of heat. Yet, the panel type array showed no buildup so that it was possible to maintain steady operation with this type of tube arrangement. 8 refs., 10 figs., 2 tabs.

  15. Markets and economics of mixed waste paper as a boiler fuel

    International Nuclear Information System (INIS)

    Lyons, J.K.; Kerstetter, J.D.

    1991-01-01

    Mixed waste paper (MWP) is the second largest component of the municipal solid waste steam disposal of in Washington State. Recent state legislation has mandated source separation of recycled material including MWP. The quantity collected will soon saturate both domestic and foreign markets. An alternative market could be as a fuel in existing combustors. The use of MWP as a fuel requires environmental and economic acceptance by potential users. MWP was analyzed for heavy metal concentrations and elemental composition and found to be similar to existing solid and fossil fuels burned in existing boilers. Existing regulations, however, may classify MWP as a municipal solid waste, thus increasing the capital and administrative costs of using this fuel. The cost of processing MWP into a fluff and a pellet was determined. Three existing facilities were studied to determine the capital and operating costs for them to use MWP fuel. In all cases, the cost of processing and transporting the fuel was greater than the break-even price that could be paid by the potential users

  16. APPLICATIONS OF THERMAL ENERGY STORAGE TO WASTE HEAT RECOVERY IN THE FOOD PROCESSING INDUSTRY, Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Lundberg, W. L.; Christenson, James A.

    1979-07-31

    A project is discussed in which the possibilities for economical waste heat recovery and utilization in the food industry were examined. Waste heat availability and applications surveys were performed at two manufacturing plants engaged in low temperature (freezing) and high temperature (cooking, sterilizing, etc.) food processing. The surveys indicate usable waste heat is available in significant quantities which could be applied to existing, on-site energy demands resulting in sizable reductions in factory fuel and energy usage. At the high temperature plant, the energy demands involve the heating of fresh water for boiler make-up, for the food processes and for the daily clean-up operation. Clean-up poses an opportunity for thermal energy storage since waste heat is produced during the one or two production shifts of each working day while the major clean-up effort does not occur until food production ends. At the frozen food facility, the clean-up water application again exists and, in addition, refrigeration waste heat could also be applied to warm the soil beneath the ground floor freezer space. Systems to recover and apply waste heat in these situations were developed conceptually and thermal/economic performance predictions were obtained. The results of those studies indicate the economics of waste heat recovery can be attractive for facilities with high energy demand levels. Small factories, however, with relatively low energy demands may find the economics marginal although, percentagewise, the fuel and energy savings are appreciable.

  17. Co-firing coal and hospital waste in a circulating fluidized bed boiler

    International Nuclear Information System (INIS)

    Coulthard, E.J.; Korenberg, J.; Oswald, K.D.

    1991-01-01

    The Department of Energy - Morgantown Energy Technology Center and the Pennsylvania Energy Development Authority are co-funding a project which will demonstrate the reduction of infectious hospital waste to an environmentally safe disposable ash by cofiring the waste with coal in a circulating fluidized bed (CFB). The main objective of this paper is increased utilization of coal but the project also provides a solution to a problem which has grown rapidly and become very visible in recent years (e.g., hospital waste washed up on beaches). The application of CFB boilers in hospitals introduces an economical clean coal technology into a size range and market dominated by gas and oil combustion systems. The use of CFB represents the utilization of state-of-the-art technology for burning coal in an environmentally benign manner. SO 2 , NO x , CO and particulate emissions lower than the latest New Source Performance Standards have proven to be achievable in CFB combustion systems. By processing the infectious waste in a steam generation system which operates continuously, the problem of creating excessive gaseous emissions during repeated start-ups (as is the case with current incinerator technology) is avoided. The operating conditions with respect to residence time, temperature and turbulence that are inherent to a CFB combustion system, provide an excellent environment for complete combustion and destruction of potentially hazardous solid and gaseous emissions (e.g., dioxins). The limestone, which is injected into the combustion system to reduce SO 2 emissions, will also react with chlorine. Thus chlorine compound emissions and the corrosive nature of the flue gas are reduced. The work efforts to date indicate that infectious waste thermal processing in a coal-fired CFB is a technically and economically viable on-site disposal option

  18. Waste heat recovery for offshore applications

    DEFF Research Database (Denmark)

    Pierobon, Leonardo; Kandepu, Rambabu; Haglind, Fredrik

    2012-01-01

    vary in the range 20-30%. There are several technologies available for onshore gas turbines (and low/medium heat sources) to convert the waste heat into electricity. For offshore applications it is not economical and practical to have a steam bottoming cycle to increase the efficiency of electricity...... production, due to low gas turbine outlet temperature, space and weight restrictions and the need for make-up water. A more promising option for use offshore is organic Rankine cycles (ORC). Moreover, several oil and gas platforms are equipped with waste heat recovery units to recover a part of the thermal...... energy in the gas turbine off-gas using heat exchangers, and the recovered thermal energy acts as heat source for some of the heat loads on the platform. The amount of the recovered thermal energy depends on the heat loads and thus the full potential of waste heat recovery units may not be utilized...

  19. Release of Corrosive Species above the Grate in a Waste Boiler and the Implication for Improved Electrical Efficiency

    DEFF Research Database (Denmark)

    Bøjer, Martin; Jensen, Peter Arendt; Dam-Johansen, Kim

    2010-01-01

    A relatively low electrical efficiency of 20−25% is obtained in typical west European waste boilers. Ash species released from the grate combustion zone form boiler deposits with high concentrations of Cl, Na, K, Zn, Pb, and S that cause corrosion of superheater tubes at high temperature....... The superheater steam temperature has to be limited to around 425 °C, and thereby, the electrical efficiency remains low compared to wood or coal-fired boilers. If a separate part of the flue gas from the grate has a low content of corrosive species, it may be used to superheat steam to a higher temperature......, and thereby, the electrical efficiency of the plant can be increased. In this study, the local temperature, the gas concentrations of CO, CO2, and O2, and the release of the volatile elements Cl, S, Na, K, Pb, Zn, Cu, and Sn were measured above the grate in a waste boiler to investigate if a selected fraction...

  20. Review of biomass fired space heating/domestic hot water boilers' application, operation and design parameters

    International Nuclear Information System (INIS)

    1997-01-01

    Monitoring exercises have been carried out for ETSU, by a number of contractors, on a number of wood fired heating schemes; feasibility studies on proposed schemes have also been carried out. Monitoring reports and feasibility studies have been reviewed to try and establish the suitability and economic viability of the various types of plant used (or proposed) and their application. Of the sixteen schemes reviewed just over 30% showed a reasonable return on the incremental capital cost of plant compared to gas oil fired plant. These schemes had one or more of the following attributes: - Low wood fuel cost -Long operating hours -Relatively low incremental capital cost of wood plant over gas oil plant. Small systems with low operating hours (e.g. short weekday occupancy premises, like schools) and relatively high incremental operating and maintenance costs and capital costs exhibited no advantage over equivalent fossil fuel fired plant. The unit fuel cost advantage to wood, in these cases, was insufficient to outweigh the increased O and M and capital costs, because of the comparatively low annual fuel consumption. Most of the plants reviewed had low thermal efficiencies due to the simplicity of the fuel to air control systems and the wide range of heating demand over which they had to operate. The former can be increased by improved combustion control systems and the latter by correct sizing of boilers and/or the installation of hybrid systems. (Author)

  1. 46 CFR 61.05-10 - Boilers in service.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Boilers in service. 61.05-10 Section 61.05-10 Shipping... INSPECTIONS Tests and Inspections of Boilers § 61.05-10 Boilers in service. (a) Each boiler, including superheater, reheater, economizer, auxiliary boiler, low-pressure heating boiler, and unfired steam boiler...

  2. Combustion of a fuel mix containing animal waste, industry and household waste in FB-boilers; Foerbraenning av en braenslemix bestaaende av animaliskt avfall, industri- och hushaallsavfall i FB-pannor

    Energy Technology Data Exchange (ETDEWEB)

    Pettersson, Anita; Herstad Svaerd, Solvie; Moradian, Farzad

    2012-11-01

    The aim of this project is to evaluate how the operation conditions and the combustion chemistry is changed in a Bubbling Fluidized Bed (BFB) Boiler when adding approx. 20 wt-% Biomal into the fuel mixture. The following issues were addressed in the project: 1. How does the new chemical composition of the fuel mix influence bed agglomeration, deposit growth, ash flows, flue gases and particle size distribution? 2. Is it possible to run the boiler at a reduced bed temperature of about 750 deg C due to the increased moisture content originating from the biomal fuel? The project is based on combustion tests in the two Waste to Energy boilers at 20 MWth each owned by Boraas Energy and Environment AB (BEM). Furthermore, results from the Waste Refinery Project 'Reduced bed temperature in FB-boilers burning waste - part II' has been used as reference in some cases. At normal conditions the boilers are run on a fuel mixture containing 80 % sorted industrial waste and 20 % household waste. This fuel mixture consists mainly of paper, plastics and wood. In Boraas the organic part of the household waste is sorted out and used for biogas production. With the addition of biomal, which consists of animal by-products crushed to a pumpable fuel, the chemical composition of the fuel mixture is changed to some extent. The results from the combustion tests shows that biomal influences the chemical fuel composition, but also that there are large variations in the ordinary waste fuel composition as well. The most evident changes with addition of biomal are: 1. Increased moisture. 2. Reduced heat value. 3. Increased amount nitrogen, calcium and phosphorus. 4. Decreased amount lead due to the low concentration in biomal. However, there were no changes in sodium, potassium, sulphur and chlorine, elements important for increased/reduced fuel related problems, derived from biomal. The increase of calcium and phosphorus with biomal derive from bone and the calcium

  3. Improved energy efficiency in juice production through waste heat recycling

    International Nuclear Information System (INIS)

    Anderson, J.-O.; Elfgren, E.; Westerlund, L.

    2014-01-01

    Highlights: • A heating system at a juice production was investigated and improved. • Different impacts of drying cycle improvements at the energy usage were explored. • The total heat use for drying could thereby be decreased with 52%. • The results point out a significant decrease of heat consumption with low investment costs. - Abstract: Berry juice concentrate is produced by pressing berries and heating up the juice. The by-products are berry skins and seeds in a press cake. Traditionally, these by-products have been composted, but due to their valuable nutrients, it could be profitable to sell them instead. The skins and seeds need to be separated and dried to a moisture content of less than 10 %wt (on dry basis) in order to avoid fermentation. A berry juice plant in the north of Sweden has been studied in order to increase the energy and resource efficiency, with special focus on the drying system. This was done by means of process integration with mass and energy balance, theory from thermodynamics and psychrometry along with measurements of the juice plant. Our study indicates that the drying system could be operated at full capacity without any external heat supply using waste heat supplied from the juice plant. This would be achieved by increasing the efficiency of the dryer by recirculation of the drying air and by heat supply from the flue gases of the industrial boiler. The recirculation would decrease the need of heat in the dryer with about 52%. The total heat use for the plant could thereby be decreased from 1262 kW to 1145 kW. The improvements could be done without compromising the production quality

  4. A Feasibility Study on District Heating and Cooling Business Using Urban Waste Heat

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Sang Joon; Choi, Byoung Youn; Lee, Kyoung Ho; Lee, Jae Bong [Korea Electric Power Research Institute, Taejon (Korea, Republic of); Yoo, Jae In; Yoon, Jae Ho; Oh, Myung Do; Park, Moon Su; Kang, Han Kee; Yoo, Kyeoung Hoon; Bak, Jong Heon; Kim, Sun Chang; Park, Heong Kee; Bae, Tae Sik [Korea Academy of Industrial Technology, Seoul (Korea, Republic of)

    1996-12-31

    Investigation of papers related to waste heat utilization using heat pump. Estimate of various kinds of urban waste heat in korea. Investigation and study on optimal control of district heating and cooling system. Prediction of energy saving and environmental benefits when the urban waste heat will be used as heat source and sink of heat pump for district heating and cooling. Estimation of economic feasibility on district heating and cooling project utilizing urban waste heat. (author). 51 refs., figs

  5. Boiler water regime

    Science.gov (United States)

    Khavanov, Pavel; Chulenyov, Anatoly

    2017-10-01

    Active development of autonomous heating the past 25 years has led to the widespread use of hot-water boilers of small capacity up to 2.5 MW. Rational use of the design of autonomous sources of heating boilers design features significantly improve their technical, economic and operational performance. This publication reviewed and analyzed a number of features of the design, operation and exploitation of boilers of small capacity, significantly affecting the efficiency and reliability of their application.

  6. Electric Boiler and Heat Pump Thermo-Electrical Models for Demand Side Management Analysis in Low Voltage Grids

    DEFF Research Database (Denmark)

    Diaz de Cerio Mendaza, Iker; Bak-Jensen, Birgitte; Chen, Zhe

    2013-01-01

    The last fifteen years many European countries have integrated large percentage of renewable energy on their electricity generation mix. In Denmark the 21.3% of the electricity consumed nowadays is produced by the wind, and it has planned to be the 50% by 2025. In order to front future challenges...... on the power system control and operation, created by this unstable way of generation, Demand Side Management turns to be a promising solution. The storage capacity from thermo-electric units, like electric boilers and heat pumps, allows operating them with certain freedom. Hence they can be employed under...... certain coordination, to actively respond to the power system fluctuations. The following paper presents two simple thermo-electrical models of an electrical boiler and an air-source CO2 heat pump system. The purpose is using them in low voltage grids analysis to assess their capacity and flexibility...

  7. Waste heat of HTR power stations for district heating

    International Nuclear Information System (INIS)

    Bonnenberg, H.; Schlenker, H.V.

    1975-01-01

    The market situation, the applied techniques, and the transport, for district heating in combination with HTR plants are considered. Analysis of the heat market indicates a high demand for heat at temperatures between 100 and 150 0 C in household and industry. This market for district heating can be supplied by heat generated in HTR plants using two methods: (1) the combined heat and power generation in steam cycle plants by extracting steam from the turbine, and (2) the use of waste heat of a closed gas turbine cycle. The heat generation costs of (2) are negligible. The cost for transportation of heat over the average distance between existing plant sites and consumer regions (25 km) are between 10 and 20% of the total heat price, considering the high heat output of nuclear power stations. Comparing the price of heat gained by use of waste heat in HTR plants with that of conventional methods, considerable advantages are indicated for the combined heat and power generation in HTR plants. (author)

  8. Characterization of residues from waste combustion in fluidized bed boilers. Evaluation report

    International Nuclear Information System (INIS)

    Hagman, U.; Elander, P.

    1996-04-01

    In this report a thorough characterization of the solid residues from municipal solid waste combustion in a Kvaerner EnviroPower bubbling fluidized bed boiler in Lidkoeping, is presented. Three different end products are generated, namely bottom ash, cyclone ash, and filter ash. The bottom ash, consisting of bed ash and hopper ash, is screened and useful bed material recycled. In the characterization, also the primary constituents bed ash and hopper ash have been included. A chemical characterization have been performed including total inorganic contents, content of unburnt matter, leaching behaviour (availability tests, column tests, pH-static tests) and leaching tests according to certain standards for classification (AFX31-210, DIN38414, TCLP). Physical characterization have included grain size distribution, grain density, compaction properties and stabilization of cyclone ash with subsequent testing of comprehensive strength and saturated hydraulic conductivity. From an environmental point of view, the quality of the bottom ash and probably the cyclone ash from fluidized bed combustion as determined in this study, indicate a potential for utilization. Utilization of the bottom ash could be accepted in certain countries, e.g. France, according to their current limit values. In other countries, e.g. Sweden, no general limit values are given and utilization have to be applied for in each case. The judgement is then based, not only on total contents in the residue and its leaching behaviour, but also on the specific environmental conditions at the site. 7 refs, 17 figs, 12 tabs

  9. Monitoring of the energy performance of a district heating CHP plant based on biomass boiler and ORC generator

    International Nuclear Information System (INIS)

    Prando, Dario; Renzi, Massimiliano; Gasparella, Andrea; Baratieri, Marco

    2015-01-01

    More than seventy district heating (DH) plants based on biomass are operating in South Tyrol (Italy) and most of them supply heat to residential districts. Almost 20% of them are cogenerative systems, thus enabling primary energy savings with respect to the separate production of heat and power. However, the actual performance of these systems in real operation can considerably differ from the nominal one. The main objectives of this work are the assessment of the energy performance of a biomass boiler coupled with an Organic Rankine Cycle (i.e. ORC) generator under real operating conditions and the identification of its potential improvements. The fluxes of energy and mass of the plant have been measured onsite. This experimental evaluation has been supplemented with a thermodynamic model of the ORC generator, calibrated with the experimental data, which is capable to predict the system performance under different management strategies of the system. The results have highlighted that a decrease of the DH network temperature of 10 °C can improve the electric efficiency of the ORC generator of one percentage point. Moreover, a DH temperature reduction could decrease the main losses of the boiler, namely the exhaust latent thermal loss and the exhaust sensible thermal loss, which account for 9% and 16% of the boiler input power, respectively. The analysis of the plant has pointed out that the ORC pump, the flue gases extractor, the thermal oil pump and the condensation section fan are the main responsible of the electric self-consumption. Finally, the negative effect of the subsidisation on the performance of the plant has been discussed. - Highlights: • Energy performance of a biomass boiler coupled to an ORC turbine in real operation. • Potential improvements of a CHP plant connected to a DH network. • Performance prediction by means of a calibrated ORC thermodynamic model. • Influence of the DH temperature on the electric efficiency. • Impact of the

  10. A thermodynamic approach on vapor-condensation of corrosive salts from flue gas on boiler tubes in waste incinerators

    International Nuclear Information System (INIS)

    Otsuka, Nobuo

    2008-01-01

    Thermodynamic equilibrium calculation was conducted to understand the effects of tube wall temperature, flue gas temperature, and waste chemistry on the type and amount of vapor-condensed 'corrosive' salts from flue gas on superheater and waterwall tubes in waste incinerators. The amount of vapor-condensed compounds from flue gases at 650-950 deg. C on tube walls at 350-850 deg. C was calculated, upon combustion of 100 g waste with 1.6 stoichiometry (in terms of the air-fuel ratio). Flue gas temperature, rather than tube wall temperature, influenced the deposit chemistry of boiler tubes significantly. Chlorine, sulfur, sodium, potassium, and calcium contents in waste affected it as well

  11. Thermoelectricity from wasted heat of integrated circuits

    KAUST Repository

    Fahad, Hossain M.

    2012-05-22

    We demonstrate that waste heat from integrated circuits especially computer microprocessors can be recycled as valuable electricity to power up a portion of the circuitry or other important accessories such as on-chip cooling modules, etc. This gives a positive spin to a negative effect of ever increasing heat dissipation associated with increased power consumption aligned with shrinking down trend of transistor dimension. This concept can also be used as an important vehicle for self-powered systemson- chip. We provide theoretical analysis supported by simulation data followed by experimental verification of on-chip thermoelectricity generation from dissipated (otherwise wasted) heat of a microprocessor.

  12. Ocean disposal of heat generating radioactive waste

    International Nuclear Information System (INIS)

    1986-03-01

    The objective of this study was to predict tensile stress levels in thin-walled titanium alloy and thick-walled carbon steel containers designed for the ocean disposal of heat-generating radioactive wastes. Results showed that tensile stresses would be produced in both designs by the expansion of the lead filter, for a temperature rise of 200 0 C. Tensile stress could be reduced if the waste heat output at disposal was reduced. Initial stresses for the titanium-alloy containers could be relieved by heat treatment. (UK)

  13. Criteria selection for the assessment of Serbian lignites tendency to form deposits on power boilers heat transfer surfaces

    Directory of Open Access Journals (Sweden)

    Mladenović Milica

    2009-01-01

    Full Text Available Based on investigations of ash deposit formation, semi-empirical indicators for slagging and fouling, based on ash chemical composition and its fusion temperature, have been determined. These criteria-indicators, in suggested limits, describe the coals on which they are based (North-American and British well. However, the experience in the thermal power production sector of Serbia shows that their literal application to domestic coals does not produce satisfactory results. This contribution provides an analysis of applicability and the choice of criteria that are suitable for Serbian coals. The focus of the contribution is on coal slagging indicators, since slagging has much heavier consequences on heat transfer inside the steam boiler, and on boiler operation as a whole. The basis for the analysis of chosen criteria comprises of the results of investigations of four coal fields - Kostolac, Kolubara, Kosovo (Serbia, and Ugljevik (Bosnia and Herzegovina.

  14. Condensating flue gases of light oil boilers: Influence on emissions and on the efficiency of the heat production

    International Nuclear Information System (INIS)

    Lehtinen, M.; Fogelholm, C.J.

    1995-01-01

    The aim of the research was to find out the influence of condensating the flue gases on emissions and on the efficiency of the heat production. The installations that were examined were a heat pump - boiler combination. Comparable research has not been done in Finland before. For the measurements the test instrument was installed in a laboratory hall. It consisted of a 45 kW boiler and a 10 kW (heating power) heat pump and a flow controlled room. The test instrument was equipped with thermal and current sensors and flue gas analysators. The fuel used in tests was a typical light fuel oil. Sulphur content of the oil was 0,03 percentage by weight Reduction of the emissions was researched in two ways, analysing the flue gases and the condensation water. Following compounds in the flue gases were measured: NO x , O 2 SO 2 , CO and CO 2 . Sulphur, metals and pH-value were analysed from the condensation water. The content of sulphur and metals in condense water were compared to content of the same components in oil. Reduction of the sulphur was under 30 %. As the balance limit for defining the efficiency was chosen the flow controlled room. Measurements were done with two different heat loads. At the first test drive average heat load was about 19 kW. Therefore the burner was on for about five minutes and off for about 15 minutes. The heat pump was running continuously. At the second test drive the average heat load was about 50 kW, therefore both the burner and the heat pump were on all the time The lower heat value of fuel was used on the efficiency calculation At the first test drive efficiency was 1,364 and at the second test drive efficiency was 1,048. Out door temperature was +12 deg C (author)

  15. Heat exchangers and recuperators for high temperature waste gases

    Science.gov (United States)

    Meunier, H.

    General considerations on high temperature waste heat recovery are presented. Internal heat recovery through combustion air preheating and external heat recovery are addressed. Heat transfer and pressure drop in heat exchanger design are discussed.

  16. Improved combustion performance of waste-fired FB-boilers -The influence of the dynamics of the bed on the air-/fuel interaction; Foerbaettrad foerbraenningsprestanda vid avfallsfoerbraenning i FB-pannor -Baeddynamikens inverkan paa luft-/braensleomblandningen

    Energy Technology Data Exchange (ETDEWEB)

    Olsson, Johanna (Hoegskolan i Boraas (Sweden)); Pallares, David; Thunman, Henrik; Johnsson, Filip (Chalmers (Sweden)); Andersson, Bengt-Aake (E.on/Hoegskolan i Boraas (Sweden)); Victoren, Anders (Metso Power AB (Sweden)); Johansson, Andreas (SP, Boraas (Sweden))

    2010-07-01

    One of the key benefits of fluidized bed combustion is that the bed - through mixing of fuel and air and accumulated heat - facilitates combustion at low stoichiometry and with low emissions. Even so, it is not unusual that waste-fired FB-boilers are operated at 6-8% oxygen that corresponds to 30-40% higher flows of gas than theoretically needed. In addition to that and in comparison to grate furnaces, FB-boiler can cause high pressure drop losses because of the fluidization of the bottom bed, which in turn are associated with high costs for power (fans). This work aims therefore at increasing the knowledge for how the dynamics of the bed affects the air and fuel mixture. Methods to explain and characterize the phenomenon have been derived within this work showing: - Distribution of air in a bed for various cases and the influence of pressure drop, bed height and fluidization velocity - A semi-empiric method to calculate an even bubble distribution - The relation between fluidization and fuel distribution for various fluidization flows and fuels - Dispersion rates for various fuels - Volatilization rates for waste in relation to biomass The result can be useful when optimizing units, for instance through finding as low pressure drops as possible with an even bubble distribution, low risk for sintering and unwanted emissions. The work has thereby reached its ultimate goal of increasing the generic knowledge about waste combustion in FB-boiler

  17. Research on the Improvement of a Natural Gas Fired Burner for the CHP Application in a Central Heating Boiler using Radiant Burner Technology

    Energy Technology Data Exchange (ETDEWEB)

    Bieleveld, T.

    2010-08-15

    These days, the reduction of CO2 emissions from combustion devices is one of the main priorities for each design improvement. For the domestic use of the central heating boiler, Microgen Engine Corporation produces free piston Stirling engines for the Combined Heat and Power (CHP) application in these central heating boilers (Dutch: 'HRe ketel'). With CHP, the generation of electricity and heat are combined to increase overall efficiency, as heat is generally a waste product from the combustion to electric generation process. In this application, the Stirling engine, which can be defined as an external combustion engine, is heated by a natural gas fired engine-burner and cooled by a coolant flow. The heat transfer into the engine is converted into mechanical work and a heat flux from the engine. The mechanical work is used to produce electricity via a linear alternator. Heat in the flue gasses from the engine-burner is reused in a secondary burner and condensing heat exchanger. The coolant flow from the engine, after passing the secondary burner, is used for heating purposes. The heat transfer from engine-burner to the Stirling engine is analyzed and via several motivations it is found that it is favorable to improve fuel to electric conversion efficiency, for which the heat transfer efficiency of the engine-burner to the Stirling engine should be improved, as the engine design is not to be altered. From an initially developed linear free piston Stirling engine model and measurements performed at Microgen Engine Corporation, St. Petersborough, (UK), the engine power demand and engine-burner performance are found. The results are used to visualize the current energy flows of the Stirling engine and engine burner subsystem. The heat transfer to the engine is analyzed to find possible heat transfer improvements. It is concluded that heat transfer from the engine-burner to the engine can be approved if the flue losses due to convective heat transfer are

  18. Waste heat and water recovery opportunities in California tomato paste processing

    International Nuclear Information System (INIS)

    Amón, Ricardo; Maulhardt, Mike; Wong, Tony; Kazama, Don; Simmons, Christopher W.

    2015-01-01

    Water and energy efficiency are important for the vitality of the food processing industry as demand for these limited resources continues to increase. Tomato processing, which is dominated by paste production, is a major industry in California – where the majority of tomatoes are processed in the United States. Paste processing generates large amounts of condensate as moisture is removed from the fruit. Recovery of the waste heat in this condensate and reuse of the water may provide avenues to decrease net energy and water use at processing facilities. However, new processing methods are needed to create demand for the condensate waste heat. In this study, the potential to recover condensate waste heat and apply it to the tomato enzyme thermal inactivation processing step (the hot break) is assessed as a novel application. A modeling framework is established to predict heat transfer to tomatoes during the hot break. Heat recovery and reuse of the condensate water are related to energy and monetary savings gained through decreased use of steam, groundwater pumping, cooling towers, and wastewater processing. This analysis is informed by water and energy usage data from relevant unit operations at a commercial paste production facility. The case study indicates potential facility seasonal energy and monetary savings of 7.3 GWh and $166,000, respectively, with most savings gained through reduced natural gas use. The sensitivity of heat recovery to various process variables associated with heat exchanger design and processing conditions is presented to identify factors that affect waste heat recovery. - Highlights: • The potential to recovery waste heat in tomato paste processing is examined. • Heat transfer from evaporator condensate to tomatoes in the hot break is modeled. • Processing facility data is used in model to predict heat recovery energy savings. • The primary benefit of heat recovery is reduced use of natural gas in boilers. • Reusing

  19. High temperature absorption compression heat pump for industrial waste heat

    DEFF Research Database (Denmark)

    Reinholdt, Lars; Horntvedt, B.; Nordtvedt, S. R.

    2016-01-01

    Heat pumps are currently receiving extensive interest because they may be able to support the integration of large shares of fluctuating electricity production based on renewable sources, and they have the potential for the utilization of low temperature waste heat from industry. In most industries......, the needed temperature levels often range from 100°C and up, but until now, it has been quite difficult to find heat pump technologies that reach this level, and thereby opening up the large-scale heat recovery in the industry. Absorption compression heat pumps can reach temperatures above 100°C......, and they have proved themselves a very efficient and reliable technology for applications that have large temperature changes on the heat sink and/or heat source. The concept of Carnot and Lorenz efficiency and its use in the analysis of system integration is shown. A 1.25 MW system having a Carnot efficiency...

  20. Research report for fiscal 1998. Basic research for promoting joint implementation, etc. (master plan for changing district heating boilers, Nizhniy Novgorod province); 1998 nendo chosa hokokusho. Nizhniy Novgorod shu chiiki danboyo boiler tenkan master plan

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-03-01

    The above-named plan aims to reduce greenhouse gas emissions and enhance energy efficiency. The above-named Russian system for supplying heat and hot water is operated by the 51 local governments in the province, with boiler houses sited at 4047 locations. Almost all of them are approximately 30 years old, low in thermal efficiency because of their obsolete design and structure, costly because of their old parts and components wanting repair, and higher in fuel cost than those fired by natural gas. It is indispensable to replace the existing boilers with natural gas-fired boilers, and it is estimated that there are 4511 boilers that require such replacement. When the heat supply business operated by the local governments is modernized, the CO2 gas emission will be reduced by approximately 2.675-million tons/year. As for energy efficiency, it is found that replacement by heavy oil-fired boilers is the highest in terms of the effect of investment. (NEDO)

  1. An experimental investigation to evaluate the heating value of palm oil waste by calorimetry. Paper no. IGEC-1-040

    International Nuclear Information System (INIS)

    Supeni, E.E.; Megat Mohd, M.H.; Mohd Sapuan, S.; Nor Maria, A.; Ismail, M.Y.; Thoguluva, R.V.; Chuah, T.G.

    2005-01-01

    A palm oil mill produces palm oil and kernel palm oil as main products and biomass residue (fiber and shell). This excess biomass residue can be used as fuel in boilers to meet energy and process heat demand in the industries. Quality of the palm oil waste (POW) is characterized by low fixed carbon and relatively high moisture content which may affect the heating value (HV). By applying the principle of calorimetry, a bomb calorimeter is utilized to evaluate the heating value of POW. From the experimental results, it is found that higher heating value (HHV) varies with the moisture content (MC) and it is observed as a function of MC. (author)

  2. Position paper -- Waste storage tank heat removal

    International Nuclear Information System (INIS)

    Stine, M.D.

    1995-01-01

    The purpose of this paper is to develop and document a position on the heat removal system to be used on the waste storage tanks currently being designed for the Multi-Function Waste Tank Facility (MWTF), project W-236A. The current preliminary design for the waste storage primary tank heat removal system consists of the following subsystems: (1) a once-through dome space ventilation system; (2) a recirculation dome space ventilation system; and (3) an annulus ventilation system. Recently completed and ongoing studies have evaluated alternative heat removal systems in an attempt to reduce system costs and to optimize heat removal capabilities. In addition, a thermal/heat transfer analysis is being performed that will provide assurance that the heat removal systems selected will be capable of removing the total primary tank design heat load of 1.25 MBtu/hr at an allowable operating temperature of 190 F. Although 200 F is the design temperature limit, 190 F has been selected as the maximum allowable operating temperature limit based on instrumentation sensitivity, instrumentation location sensitivity, and other factors. Seven options are discussed and recommendations are made

  3. Synergistic Utilization of Coal Fines and Municipal Solid Waste in Coal-Fired Boilers. Phase I Final Report

    Energy Technology Data Exchange (ETDEWEB)

    V. Zamansky; P. Maly; M. Klosky

    1998-06-12

    A feasibility study was performed on a novel concept: to synergistically utilize a blend of waste coal fines with so-called E-fuel for cofiring and reburning in utility and industrial boilers. The E-fuel is produced from MSW by the patented EnerTech's slurry carbonization process. The slurry carbonization technology economically converts MSW to a uniform, low-ash, low-sulfur, and essentially chlorine-free fuel with energy content of about 14,800 Btu/lb.

  4. Heat transfer in high-level waste management

    International Nuclear Information System (INIS)

    Dickey, B.R.; Hogg, G.W.

    1979-01-01

    Heat transfer in the storage of high-level liquid wastes, calcining of radioactive wastes, and storage of solidified wastes are discussed. Processing and storage experience at the Idaho Chemical Processing Plant are summarized for defense high-level wastes; heat transfer in power reactor high-level waste processing and storage is also discussed

  5. Averthermodynamic analysis of waste heat recovery for cooling systems in hybrid and electric vehicles

    Energy Technology Data Exchange (ETDEWEB)

    Javani, N.; Dincer, I.; Naterer, G.F. [Faculty of Engineering and Applied Science, University of Ontario Institute of Technology (Canada)], email: nader.javani@uoit.ca

    2011-07-01

    The transportation sector is a heavy consumer of energy and better energy use is needed to reduce fuel consumption. One way to improve energy usage is to recover waste heat for cabin heating, cooling, or to produce electricity. The aim of this paper is to examine the use of waste heat in hybrid electric vehicles (HEV) and electric vehicles for cooling purposes using an ejector cooling cycle and an absorption cooling cycle. Energy and exergy analyses were conducted using waste heat from the battery pack and the exhaust gases to power the boiler and generator. Results showed that waste energy from the battery pack does not provide enough energy to produce cabin cooling but that exhaust gases can produce 7.32 kW and 7.91 kW cooling loads in the ejector and absorption systems. This study demonstrated that both ejector and absorption systems can reduce energy consumption in vehicles through the use of waste heat from exhaust gases.

  6. Effects of combustion and operating conditions on PCDD/PCDF emissions from power boilers burning salt-laden wood waste.

    Science.gov (United States)

    Leclerc, Denys; Duo, Wen Li; Vessey, Michelle

    2006-04-01

    This paper discusses the effects of combustion conditions on PCDD/PCDF emissions from pulp and paper power boilers burning salt-laden wood waste. We found no correlation between PCDD/PCDF emissions and carbon monoxide emissions. A good correlation was, however, observed between PCDD/PCDF emissions and the concentration of stack polynuclear aromatic hydrocarbons (PAHs) in the absence of TDF addition. Thus, poor combustion conditions responsible for the formation of products of incomplete combustion (PICs), such as PAHs and PCDD/PCDF precursors, increase PCDD/PCDF emissions. PAH concentrations increased with higher boiler load and/or low oxygen concentrations at the boiler exit, probably because of lower available residence times and insufficient excess air. Our findings are consistent with the current understanding that high ash carbon content generally favours heterogeneous reactions leading to either de novo synthesis of PCDD/PCDFs or their direct formation from precursors. We also found that, in grate-fired boilers, a linear increase in the grate/lower furnace temperature produces an exponential decrease in PCDD/PCDF emissions. Although the extent of this effect appears to be mill-specific, particularly at low temperatures, the results indicate that increasing the combustion temperature may decrease PCDD/PCDF emissions. It must be noted, however, that there are other variables, such as elevated ESP and stack temperatures, a high hog salt content, the presence of large amounts of PICs and a high Cl/S ratio, which contribute to higher PCDD/PCDFs emissions. Therefore, higher combustion temperatures, by themselves, will not necessarily result in low PCDD/PCDFs emissions.

  7. New waste heat district heating system with combined heat and power based on absorption heat exchange cycle in China

    International Nuclear Information System (INIS)

    Sun Fangtian; Fu Lin; Zhang Shigang; Sun Jian

    2012-01-01

    A new waste heat district heating system with combined heat and power based on absorption heat exchange cycle (DHAC) was developed to increase the heating capacity of combined heat and power (CHP) through waste heat recovery, and enhance heat transmission capacity of the existing primary side district heating network through decreasing return water temperature by new type absorption heat exchanger (AHE). The DHAC system and a conventional district heating system based on CHP (CDH) were analyzed in terms of both thermodynamics and economics. Compared to CDH, the DHAC increased heating capacity by 31% and increased heat transmission capacity of the existing primary side district heating network by 75%. The results showed that the exergetic efficiency of DHAC was 10.41% higher and the product exergy monetary cost was 36.6¥/GJ less than a CHD. DHAC is an effective way to increase thermal utilization factor of CHP, and to reduce district heating cost. - Highlights: ► Absorption heat pumps are used to recover waste heat in CHP. ► Absorption heat exchanger can reduce exergy loss in the heat transfer process. ► New waste heat heating system (DHAC) can increase heating capacity of CHP by 31%. ► DHAC can enhance heat transmission capacity of the primary pipe network by 75%. ► DHAC system has the higher exergetic efficiency and the better economic benefit.

  8. Condensing boiler applications in the process industry

    International Nuclear Information System (INIS)

    Chen, Qun; Finney, Karen; Li, Hanning; Zhang, Xiaohui; Zhou, Jue; Sharifi, Vida; Swithenbank, Jim

    2012-01-01

    Major challenging issues such as climate change, energy prices and fuel security have focussed the attention of process industries on their energy efficiency and opportunities for improvement. The main objective of this research study was to investigate technologies needed to exploit the large amount of low grade heat available from a flue gas condensing system through industrial condensing boilers. The technology and application of industrial condensing boilers in various heating systems were extensively reviewed. As the condensers require site-specific engineering design, a case study was carried out to investigate the feasibility (technically and economically) of applying condensing boilers in a large scale district heating system (40 MW). The study showed that by recovering the latent heat of water vapour in the flue gas through condensing boilers, the whole heating system could achieve significantly higher efficiency levels than conventional boilers. In addition to waste heat recovery, condensing boilers can also be optimised for emission abatement, especially for particle removal. Two technical barriers for the condensing boiler application are corrosion and return water temperatures. Highly corrosion-resistant material is required for condensing boiler manufacture. The thermal design of a 'case study' single pass shell-and-tube condensing heat exchanger/condenser showed that a considerable amount of thermal resistance was on the shell-side. Based on the case study calculations, approximately 4900 m 2 of total heat transfer area was required, if stainless steel was used as a construction material. If the heat transfer area was made of carbon steel, then polypropylene could be used as the corrosion-resistant coating material outside the tubes. The addition of polypropylene coating increased the tube wall thermal resistance, hence the required heat transfer area was approximately 5800 m 2 . Net Present Value (NPV) calculations showed that the choice of a carbon

  9. Ways to achieve optimum utilization of waste gas heat in cement kiln plants with cyclone preheaters

    Energy Technology Data Exchange (ETDEWEB)

    Steinbiss, E

    1986-02-01

    Kiln exit gases and the exhaust gases from clinker coolers often cannot be fully utilized in drying plants. In such cases a part of the heat content of the gases should be utilized for water heating. In addition, it is possible to utilize the waste gas heat in conventional steam boilers, with which, depending on design, it is possible to generate electricity at a rate of between 10-30 kWh/t (net output). A new and promising method of utilization of waste gas heat is provided by precalcining systems with bypass, in which up to 100% of the kiln exit gases can be economically bypassed and be utilized in a steam boiler, without requiring any cooling. A development project, already started, gives information on the operational behaviour of such a plant and on the maximum energy recoverable. Alternatively, the bypass gases may, after partial cooling with air or preheater exit gas, be dedusted and then utilized in a grinding/drying plant. Furthermore, they can be used in the cement grinding process for the drying of wet granulated blastfurnace slag or other materials. For this it is not necessary to dedust the bypass gases.

  10. Diagnosis of Heat Exchanger Tube Failure in Fossil Fuel Boilers Through Estimation of Steady State Operating Conditions

    International Nuclear Information System (INIS)

    Herszage, A.; Toren, M.

    1998-01-01

    Estimation of operating conditions for fossil fuel boiler heat exchangers is often required due to changes in working conditions, design modifications and especially for monitoring performance and failure diagnosis. Regular heat exchangers in fossil fuel boilers are composed of tube banks through which water or steam flow, while hot combustion (flue) gases flow outside the tubes. This work presents a top-down approach to operating conditions estimation based on field measurements. An example for a 350 MW unit superheater is thoroughly discussed. Integral calculations based on measurements for all unit heat exchangers (reheaters, superheaters) were performed first. Based on these calculations a scheme of integral conservation equations (lumped parameter) was then formulated at the single tube level. Steady state temperatures of superheater tube walls were obtained as a main output, and were compared to the maximum allowable operating temperatures of the tubes material. A combined lumped parameter - CFD (Computational Fluid Dynamics, FLUENT code) approach constitutes an efficient tool in certain cases. A brief report of such a case is given for another unit superheater. We conclude that steady state evaluations based on both integral and detailed simulations are a valuable monitoring and diagnosis tool for the power generation industry

  11. Rankine cycle waste heat recovery system

    Science.gov (United States)

    Ernst, Timothy C.; Nelson, Christopher R.

    2014-08-12

    This disclosure relates to a waste heat recovery (WHR) system and to a system and method for regulation of a fluid inventory in a condenser and a receiver of a Rankine cycle WHR system. Such regulation includes the ability to regulate the pressure in a WHR system to control cavitation and energy conversion.

  12. Performance analysis on a new multi-effect distillation combined with an open absorption heat transformer driven by waste heat

    International Nuclear Information System (INIS)

    Zhang, Xiaodong; Hu, Dapeng; Li, Zhiyi

    2014-01-01

    In this paper, a new water distillation system, which consists of either a single- or multi-effect distiller combined with an open absorption heat transformer (OAHT), has been proposed. The new integrated system can be used for distilling waste water with high amounts of SiO 2 from heavy oil production, and the resultant distilled water can be supplied to steam boilers to produce high quality steam which in turn is injected into oil reservoirs to assist with heavy oil recovery. The thermodynamic cycle performances for these new integrated distillation systems were simulated based on the thermodynamic properties of the aqueous solution of LiBr as well as the mass and energy balance of the system. The results indicate that combined with OAHT, the waste heat at 70 °C can be elevated to 125 °C and thereby produce steam at 120 °C in the absorber, which is able to drive a four-effect distiller to produce distilled water. For a single-effect and four-effect distiller, the coefficients of performance (COP) are approximately 1.02 while the performance ratios are 2.19 and 5.72, respectively. Therefore, the four-effect distillation system combined with an OAHT is more thermally effective and is an ideal option to process the waste water in oilfields. -- Highlights: • A new absorption vapor compression distillation was proposed in present research. • An open absorption heat transformer has a coupled thermally evaporator and absorber. • Distillation of waste water with high content of SiO 2 from heavy oil production. • The waste heat of 70 °C can be elevated up to 125 °C and generate steam of 120 °C. • The waste heat is able to drive four-effect distillation to produce distilled water

  13. Market review. Pellet wood gasification boiler / combination boiler. 8. ed.; Marktuebersicht. Scheitholzvergaser-/Kombikessel

    Energy Technology Data Exchange (ETDEWEB)

    Uth, Joern

    2012-01-15

    In the market review under consideration on pellet wood gasification boilers and combination boilers, the Federal Ministry of Food, Agriculture and Consumer Protection (Bonn, Federal Republic of Germany) reports on planning and installation of wood-fired heating systems, recommendations regarding to the technical assessment of boiler systems, buffers/combination boilers, prices of pellet wood gasification boilers, data sheets of the compared pellet wood gasification boilers, pellet wood combination boilers, prices of pellet wood combination boilers, data sheets of the compared pellet wood gasification boilers, list of providers.

  14. Pellet wood gasification boiler / Combination boiler. Market review. 7. ed.; Scheitholzvergaser-/Kombikessel. Marktuebersicht

    Energy Technology Data Exchange (ETDEWEB)

    Uth, Joern

    2010-08-15

    In the market review under consideration on pellet wood gasification boilers and combination boilers, the Federal Ministry of Food, Agriculture and Consumer Protection (Bonn, Federal Republic of Germany) report on planning and installation of wood-fired heating systems, recommendations regarding to the technical assessment of boiler systems, buffers/combination boilers, prices of pellet wood gasification boilers, data sheets of the compared pellet wood gasification boilers, pellet wood combination boilers, prices of pellet wood combination boilers, data sheets of the compared pellet wood gasification boilers, list of providers.

  15. Analysis of the use of waste heat obtained from coal-fired units in Organic Rankine Cycles and for brown coal drying

    International Nuclear Information System (INIS)

    Łukowicz, Henryk; Kochaniewicz, Andrzej

    2012-01-01

    The ever-increasing restrictions on greenhouse gas emissions have created a need for new energy technologies. One way to meet these new requirements is to optimise the efficiency of power units. This paper presents two energy technologies that, if used, will increase the efficiency of electricity generation. One of the most effective ways to improve the efficiency of brown coal-fired units is by drying the coal that is fed into the boiler. Here, we describe a technology that uses the waste heat obtained from exhaust gases. This paper also presents an analysis of the feasibility of and potential for using waste heat obtained from exhaust gases to feed Organic Rankine Cycles (ORCs). Several low-temperature working fluids were considered, which were selected based on properties that were best suited for these types of cycles. The impact of these working fluids on the efficiency and capacity of the ORC was also examined. The calculations for ORCs fed with waste heat obtained from exhaust gases from hard coal- and brown coal-fired boilers were compared. -- Highlights: ► We describe a technology that uses the waste heat obtained from exhaust gases. ► The impact of using different working fluids with a low boiling point is examined. ► We describe integrating the ORC with the power unit. ► The use of waste heat from boiler exhaust gases to dry brown coal is proposed. ► We demonstrate a possible increase in power unit efficiency.

  16. Chemical and physical properties of cyclone fly ash from the grate-fired boiler incinerating forest residues at a small municipal district heating plant (6MW).

    Science.gov (United States)

    Pöykiö, R; Rönkkömäki, H; Nurmesniemi, H; Perämäki, P; Popov, K; Välimäki, I; Tuomi, T

    2009-03-15

    In Finland, the new limit values for maximal allowable heavy metal concentrations for materials used as an earth construction agent came into force in July 2006. These limit values are applied if ash is utilized, e.g. in roads, cycling paths, pavements, car parks, sport fields, etc. In this study we have determined the most important chemical and physical properties of the cyclone fly ash originating from the grate-fired boiler incinerating forest residues (i.e. wood chips, sawdust and bark) at a small municipal district heating plant (6 MW), Northern Finland. This study clearly shows that elements are enriched in cyclone fly ash, since the total element concentrations in the cyclone fly ash were within 0.2-10 times higher than those in the bottom ash. The total concentrations of Cd (25 mg kg(-1); d.w.), Zn (3630 mg kg(-1); d.w.), Ba (4260 mg kg(-1); d.w.) and Hg (1.7 mg kg(-1); d.w.) exceeded the limit values, and therefore the cyclone fly ash cannot be used as an earth construction agent. According to the leached amounts of Cr (38 mg kg(-1); d.w.), Zn (51 mg kg(-1); d.w.) and sulphate (50,000 mg kg(-1); d.w.), the cyclone fly ash is classified as a hazardous waste, and it has to be deposited in a hazardous waste landfill.

  17. Estimation of efficiency of the heat supply system based on a boiler house and a wind turbine in the northern environment

    Science.gov (United States)

    Bezhan, A. V.; Minin, V. A.

    2017-03-01

    This article describes a methodological approach to defining indoor air temperature in buildings heated by a power supply unit consisting of a boiler house and a wind-driven power plant (WDPP). We discuss a heating option for a residential building in the windy conditions of Murmansk city. We proved that, during the periods of strong wind, a WDPP can partially or fully satisfy the heat demand and sometimes even create a surplus of energy. During low wind weather, almost all loads are handled by the boiler house. We considered a possibility to accumulate the surplus energy obtained from a WDPP during strong wind by increasing the temperature in the whole building up to 25°C and further using the accumulated heat during the lowwind period when indoor air temperature may fall below 20°C. This allows saving organic fuel in the boiler house. We demonstrated how indoor air temperature in the building may change throughout the year when using the surplus energy from the WDPP due to thermal storage capacitance of the building. We also provided the results of study, showing favorable energy-related effects of using a WDPP along with the boiler house. It was determined that engaging a WDPP in fulfilling the diagram of heating loads promotes the decrease in the boiler house's contribution to heat supply by 30 to 50%, and using the surplus energy from the WDPP and thermal storage capacitance of the building allows reducing the contribution of the boiler house by 5-15% more in certain months.

  18. Advanced Waste Heat Recovery Systems within Hybrid Powertrains

    Directory of Open Access Journals (Sweden)

    Albert Boretti

    2018-01-01

    Full Text Available A waste heat recovery system (WHRS is very well known to provide no advantage during the cold start driving cycles, such as the New European Driving Cycle (NEDC, which are used for certification of emissions and assessment of fuel economy. Here, we propose a novel integrated WHRS using the internal combustion engine (ICE coolant passages and an exchanger on the exhaust working as pre-heater / boiler / super-heater of a Rankine cycle. The expander is connected to an electric generator unit (GU, and the pump is connected to an electric motor unit (MU. The vehicle is also fitted with an electric, kinetic energy recovery system (KERS. The expander and condenser are bypassed during the first part of the NEDC when the vehicle covers the four ECE-15 (Economic Commission for Europe - 15 - UDC (Urban Drive Cycle segments where the engine warms-up.  Only after the engine is fully warmed up, during the last part of the NEDC, the extra urban driving cycle (EUDC segment, the expander and condenser are activated to recover part of the coolant and exhaust energy.

  19. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    Energy Technology Data Exchange (ETDEWEB)

    Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; John Gaudlip; Matthew Lapinsky; Rhett McLaren; William Serencsits; Neil Raskin; Tom Steitz; Joseph J. Battista

    2003-03-26

    The Pennsylvania State University, utilizing funds furnished by the U.S. Department of Energy's Biomass Power Program, investigated the installation of a state-of-the-art circulating fluidized bed boiler at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring biofuels and coal-based feedstocks. The study was performed using a team that included personnel from Penn State's Energy Institute, Office of Physical Plant, and College of Agricultural Sciences; Foster Wheeler Energy Services, Inc.; Foster Wheeler Energy Corporation; Parsons Energy and Chemicals Group, Inc.; and Cofiring Alternatives. The activities included assessing potential feedstocks at the University Park campus and surrounding region with an emphasis on biomass materials, collecting and analyzing potential feedstocks, assessing agglomeration, deposition, and corrosion tendencies, identifying the optimum location for the boiler system through an internal site selection process, performing a three circulating fluidized bed (CFB) boiler design and a 15-year boiler plant transition plan, determining the costs associated with installing the boiler system, developing a preliminary test program, determining the associated costs for the test program, and exploring potential emissions credits when using the biomass CFB boiler.

  20. Bottom ash from fluidising bed boilers as filler material in district heating pipe culverts. Chemical and geotechnical characterisation; Pannsand som kringfyllnadsmaterial foer fjaerrvaermeroergravar. Kemisk och geoteknisk karaktaerisering av fluidbaeddsand

    Energy Technology Data Exchange (ETDEWEB)

    Pettersson, Roger; Rogbeck, Jan; Suer, Pascal

    2004-01-01

    Bottom ashes from fluid bed boilers have been characterised, both geotechnically and chemically, in order to investigate the possibility to use them as filler material in district heating pipe culverts. Bottom ashes from both biofuel boilers and waste boilers are represented in this project. The companies which ashes have been characterised are Sundsvall Energi AB, Sydkraft OestVaerme AB, Sydkraft MaelarVaerme AB, Eskilstuna Miljoe och Energi, Stora Enso Fors, Soederenergi and Fortum Vaerme. A total of ten ashes have been analysed where three ashes originates from Sundsvall Energi AB, two from Sydkraft OestVaerme AB and one from the each of the remaining companies. The chemical analyses have been performed both on fresh ashes and on ashes aged for three months. The geotechnical analyses performed are grain size distribution, packing abilities and permeability. Chemical analyses performed are total content, available content, leaching tests (leaching both by shaking method and column procedure) and organic analyses (PAH, EOX, TOC, dioxin and fenol). The geotechnical analyses show that the ashes fulfils the demands that are put on the filler material used in district heating pipe culverts. When using the ashes in applications, light compaction should be performed due to the risk of crushing the material which may cause an increased amount of fine material. The leachability of fine material is larger than for coarse material. The ashes are relatively insensitive to precipitation. Bio fuel based bottom ashes have a lower content of environmental affecting substances than waste fuel based ashes. This is also shown in the leaching analyses. The leaching water from fresh ashes contains a higher concentration of leachable components than aged ashes. When aged the pH in the ashes decreases due to carbon uptake and hydration and this makes metals as Pb, Cu, Cr and Zn less mobile. On the other hand, an increase in leachability of Sb, Mo and SO{sub 4} is shown when the ashes

  1. Modelling transition states of a small once-through boiler

    Energy Technology Data Exchange (ETDEWEB)

    Talonpoika, T [Lappeenranta Univ. of Technology (Finland). Dept. of Energy Technology

    1998-12-31

    This article presents a model for the unsteady dynamic behaviour of a once-through counter flow boiler that uses an organic working fluid. The boiler is a compact waste-heat boiler without a furnace and it has a preheater, a vaporiser and a superheater. The relative lengths of the boiler parts vary with the operating conditions since they are all parts of a single tube. The boiler model is presented using a selected example case that uses toluene as the process fluid and flue gas from natural gas combustion as the heat source. The dynamic behaviour of the boiler means transition from the steady initial state towards another steady state that corresponds to the changed process conditions. The solution method chosen is to find such a pressure of the process fluid that the mass of the process fluid in the boiler equals the mass calculated using the mass flows into and out of the boiler during a time step, using the finite difference method. A special method of fast calculation of the thermal properties is used, because most of the calculation time is spent in calculating the fluid properties. The boiler is divided into elements. The values of the thermodynamic properties and mass flows are calculated in the nodes that connect the elements. Dynamic behaviour is limited to the process fluid and tube wall, and the heat source is regarded as to be steady. The elements that connect the preheater to the vaporiser and the vaporiser to the superheater are treated in a special way that takes into account a flexible change from one part to the other. The initial state of the boiler is received from a steady process model that is not a part of the boiler model. The known boundary values that may vary during the dynamic calculation were the inlet temperature and mass flow rates of both the heat source fluid and the process fluid. The dynamic boiler model is analysed for linear and step charges of the entering fluid temperatures and flow rates. The heat source side tests show that

  2. Modelling transition states of a small once-through boiler

    Energy Technology Data Exchange (ETDEWEB)

    Talonpoika, T. [Lappeenranta Univ. of Technology (Finland). Dept. of Energy Technology

    1997-12-31

    This article presents a model for the unsteady dynamic behaviour of a once-through counter flow boiler that uses an organic working fluid. The boiler is a compact waste-heat boiler without a furnace and it has a preheater, a vaporiser and a superheater. The relative lengths of the boiler parts vary with the operating conditions since they are all parts of a single tube. The boiler model is presented using a selected example case that uses toluene as the process fluid and flue gas from natural gas combustion as the heat source. The dynamic behaviour of the boiler means transition from the steady initial state towards another steady state that corresponds to the changed process conditions. The solution method chosen is to find such a pressure of the process fluid that the mass of the process fluid in the boiler equals the mass calculated using the mass flows into and out of the boiler during a time step, using the finite difference method. A special method of fast calculation of the thermal properties is used, because most of the calculation time is spent in calculating the fluid properties. The boiler is divided into elements. The values of the thermodynamic properties and mass flows are calculated in the nodes that connect the elements. Dynamic behaviour is limited to the process fluid and tube wall, and the heat source is regarded as to be steady. The elements that connect the preheater to the vaporiser and the vaporiser to the superheater are treated in a special way that takes into account a flexible change from one part to the other. The initial state of the boiler is received from a steady process model that is not a part of the boiler model. The known boundary values that may vary during the dynamic calculation were the inlet temperature and mass flow rates of both the heat source fluid and the process fluid. The dynamic boiler model is analysed for linear and step charges of the entering fluid temperatures and flow rates. The heat source side tests show that

  3. Advanced air/flue gas staging based on CFD modelling for enhanced combustion and burnout in a waste-wood fired boiler

    DEFF Research Database (Denmark)

    Rajh, Boštjan; Yin, Chungen; Samec, Niko

    2017-01-01

    The paper presents the impacts of the jet momentum, position and orientation of air and Recycled Flue Gas (RFG) streams on the performance of a grate-fired boiler burning waste wood via a comprehensive CFD-based parametric study. It is found that the air and RFG jets can be optimized to enhance m...

  4. Circulating fluidized bed boilers design and operations

    CERN Document Server

    Basu, Prabir

    1991-01-01

    This book provides practicing engineers and students with insight into the design and operation of circulating fluidized bed (CFB) boilers. Through a combination of theoretical concepts and practical experience, this book gives the reader a basic understanding of the many aspects of this subject.Important environmental considerations, including solid waste disposal and predicted emissions, are addressed individually in separate chapters. This book places an emphasis on combustion, hydrodynamics, heat transfer, and material issues, and illustrates these concepts with numerous examples of pres

  5. 40 CFR 63.1219 - What are the replacement standards for hazardous waste incinerators?

    Science.gov (United States)

    2010-07-01

    ... waste heat boiler or dry air pollution control system, either: (A) Emissions in excess of 0.20 ng TEQ..., for incinerators not equipped with either a waste heat boiler or dry air pollution control system... oxygen, and reported as propane; (6) Hydrogen chloride and chlorine gas (total chlorine) in excess of 32...

  6. Potential to use waste tires as supplemental fuel in pulp and paper mill boilers, cement kilns and in road pavement

    Energy Technology Data Exchange (ETDEWEB)

    Barlaz, M.A.; Eleazer, W.E. II (North Carolina State Univ., Raleigh, NC (United States). Dept. of Civil Engineering); Whittle, D.J.

    1993-12-01

    The objective of this paper is to evaluate the recycling potential of waste tires as an energy source and for use in road pavement. North Carolina, U.S.A., is used as a case study. Scrap tires may be burned for supplemental fuel in pulp and paper mill boilers and cement kilns. Five pulp and paper mill boilers in North Carolina could consume over 90% of the 6 million tires generated annually in the state. Cement kilns located within 400 km of North Carolina population centers could consume about 6.6 million tires annually. Based on the quantity of pavement laid in North Carolina, non-proprietary and proprietary versions of asphalt rubber concrete have the potential to consume 1.8 and 7.2 million tires, respectively. Rubber modified asphalt concrete has the potential to consume up to 16.5 million tires. However, technological and economic limitations suggest that large scale implementation is unlikely for the short term. Environmental considerations pertaining to each alternative are discussed. (author)

  7. Ocean disposal of heat generating waste

    International Nuclear Information System (INIS)

    1985-06-01

    A number of options for the disposal of vitrified heat generating waste are being studied to ensure that safe methods are available when the time comes for disposal operations to commence. This study has considered the engineering and operational aspects of the Penetrator Option for ocean disposal to enable technical comparisons with other options to be made. In the Penetrator Option concept, waste would be loaded into carefully designed containers which would be launched at a suitable deep ocean site where they would fall freely through the water and would embed themselves completely within the seabed sediments. Radiological protection would be provided by a multi-barrier system including the vitrified waste form, the penetrator containment, the covering sediment and the ocean. Calculations and demonstration have shown that penetrators could easily achieve embedment depths in excess of 30m and preliminary radiological assessments indicate that 30m of intact sediment would be an effective barrier for radionuclide isolation. The study concludes that a 75mm thickness of low carbon steel appears to be sufficient to provide a containment life of 500 to 1000 years during which time the waste heat output would have decayed to an insignificant level. Disposal costs have been assessed. (author)

  8. Design of A District Heating System Including The Upgrading of Residual Industrial Waste Heat

    NARCIS (Netherlands)

    Falcao, P.W.; Mesbah, A.; Suherman, M.V.; Wennekes, S.

    2005-01-01

    This study was aimed to evaluate the feasibility of using a waste heat stream from DSM for a District Heating System. A conceptual design was carried out with emphasis on the unit for upgrading the residual waste heat. Having reviewed heat pump technology, mechanical heat pump was found to be the

  9. Analysis of Flue Gas Emissions Using a Semi-industrial Boiler Fueled by Biodiesel Produced from Two-stage Transesterification of Waste Cooking Oil

    OpenAIRE

    Mansourpoor, M.; Shariati, A.

    2014-01-01

    In this work, waste cooking oil and methanol as feedstock together with sulfuric acid and potassium hydroxide as catalysts were used to produce biodiesel. The physical properties of the waste cooking oil, the produced biodiesel and the purchased petrodiesel were measured using specified ASTM standards. To examine their performance and their flue gases emissions, biodiesel and petrodiesel were burnt in a wet base semi-industrial boiler. The emitted combustion gases, including CO, NOx, SO2 and ...

  10. Methods of Thermal Calculations for a Condensing Waste-Heat Exchanger

    Directory of Open Access Journals (Sweden)

    Rączka Paweł

    2014-12-01

    Full Text Available The paper presents the algorithms for a flue gas/water waste-heat exchanger with and without condensation of water vapour contained in flue gas with experimental validation of theoretical results. The algorithms were used for calculations of the area of a heat exchanger using waste heat from a pulverised brown coal fired steam boiler operating in a power unit with a capacity of 900 MWe. In calculation of the condensing part, the calculation results obtained with two algorithms were compared (Colburn-Hobler and VDI algorithms. The VDI algorithm allowed to take into account the condensation of water vapour for flue gas temperatures above the temperature of the water dew point. Thanks to this, it was possible to calculate more accurately the required heat transfer area, which resulted in its reduction by 19 %. In addition, the influence of the mass transfer on the heat transfer area was taken into account, which contributed to a further reduction in the calculated size of the heat exchanger - in total by 28% as compared with the Colburn-Hobler algorithm. The presented VDI algorithm was used to design a 312 kW pilot-scale condensing heat exchanger installed in PGE Belchatow power plant. Obtained experimental results are in a good agreement with calculated values.

  11. Resistance of Coatings for Boiler Components of Waste-to-Energy Plants to Salt Melts Containing Copper Compounds

    Science.gov (United States)

    Galetz, Mathias Christian; Bauer, Johannes Thomas; Schütze, Michael; Noguchi, Manabu; Cho, Hiromitsu

    2013-06-01

    The accelerating effect of heavy metal compounds on the corrosive attack of boiler components like superheaters poses a severe problem in modern waste-to-energy plants (WTPs). Coatings are a possible solution to protect cheap, low alloyed steel substrates from heavy metal chloride and sulfate salts, which have a relatively low melting point. These salts dissolve many alloys, and therefore often are the limiting factor as far as the lifetime of superheater tubes is concerned. In this work the corrosion performance under artificial salt deposits of different coatings, manufactured by overlay welding, thermal spraying of self-fluxing as well as conventional systems was investigated. The results of our studies clearly demonstrate the importance of alloying elements such as molybdenum or silicon. Additionally, the coatings have to be dense and of a certain thickness in order to resist the corrosive attack under these severe conditions.

  12. Use of photovoltaics for waste heat recovery

    Science.gov (United States)

    Polcyn, Adam D

    2013-04-16

    A device for recovering waste heat in the form of radiated light, e.g. red visible light and/or infrared light includes a housing having a viewing window, and a photovoltaic cell mounted in the housing in a relationship to the viewing window, wherein rays of radiated light pass through the viewing window and impinge on surface of the photovoltaic cell. The housing and/or the cell are cooled so that the device can be used with a furnace for an industrial process, e.g. mounting the device with a view of the interior of the heating chamber of a glass making furnace. In this manner, the rays of the radiated light generated during the melting of glass batch materials in the heating chamber pass through the viewing window and impinge on the surface of the photovoltaic cells to generate electric current which is passed onto an electric load.

  13. Decreased PCDD/F formation when co-firing a waste fuel and biomass in a CFB boiler by addition of sulphates or municipal sewage sludge.

    Science.gov (United States)

    Åmand, Lars-Erik; Kassman, Håkan

    2013-08-01

    Polychlorinated dibenzo-p-dioxins (PCDDs) and polychlorinated dibenzofurans (PCDFs) are formed during waste incineration and in waste-to-energy boilers. Incomplete combustion, too short residence times at low combustion temperatures (boilers. The impact of chlorine and catalysing metals (such as copper and iron) in the fuel on PCDD/F formation was studied in a 12 MW(th) circulating fluidised bed (CFB) boiler. The PCDD/F concentrations in the raw gas after the convection pass of the boiler and in the fly ashes were compared. The fuel types were a so-called clean biomass with low content of chlorine, biomass with enhanced content of chlorine from supply of PVC, and solid recovered fuel (SRF) which is a waste fuel containing higher concentrations of both chlorine, and catalysing metals. The PCDD/F formation increased for the biomass with enhanced chlorine content and it was significantly reduced in the raw gas as well as in the fly ashes by injection of ammonium sulphate. A link, the alkali chloride track, is demonstrated between the level of alkali chlorides in the gas phase, the chlorine content in the deposits in the convection pass and finally the PCDD/F formation. The formation of PCDD/Fs was also significantly reduced during co-combustion of SRF with municipal sewage sludge (MSS) compared to when SRF was fired without MSS as additional fuel. Copyright © 2013 Elsevier Ltd. All rights reserved.

  14. Optimization of waste heat utilization in cold end system of thermal power station based on neural network algorithm

    Science.gov (United States)

    Du, Zenghui

    2018-04-01

    At present, the flue gas waste heat utilization projects of coal-fired boilers are often limited by low temperature corrosion problems and conventional PID control. The flue gas temperature cannot be reduced to the best efficiency temperature of wet desulphurization, resulting in the failure of heat recovery to be the maximum. Therefore, this paper analyzes, researches and solves the remaining problems of the cold end system of thermal power station, so as to provide solutions and theoretical support for energy saving and emission reduction and upgrading and the improvement of the comprehensive efficiency of the units.

  15. Reconstruction actions carried out in order to achieve nominal design heat capacity of hot water boilers type VKSM 40; A product of TPK-Zagreb

    International Nuclear Information System (INIS)

    Ninevski, Gjorgji; Sekovanikj, Ivica

    2000-01-01

    Hot water boilers with a steep turbines membranous produced by TPK-Zagreb in 1979 are projected for nominal capacity of 46.52 MW. But it was demonstrated in practice, according the performed measurements, that during the exploitation they do not give declared thermal power. In this article the chronological review of all successful performed reconstructive operations by engineering staff from Toplifikacija Joint-Stock Co. for district heating -Skopje (Macedonia) on the hot water boilers type VKSM40 with nominal capacity of 46.52 MW is given. (Authors)

  16. 46 CFR 63.25-1 - Small automatic auxiliary boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Small automatic auxiliary boilers. 63.25-1 Section 63.25... AUXILIARY BOILERS Requirements for Specific Types of Automatic Auxiliary Boilers § 63.25-1 Small automatic auxiliary boilers. Small automatic auxiliary boilers defined as having heat-input ratings of 400,000 Btu/hr...

  17. Experimental study on heat pipe assisted heat exchanger used for industrial waste heat recovery

    International Nuclear Information System (INIS)

    Ma, Hongting; Yin, Lihui; Shen, Xiaopeng; Lu, Wenqian; Sun, Yuexia; Zhang, Yufeng; Deng, Na

    2016-01-01

    Highlights: • A heat pipe heat exchanger (HPHE) was used to recycle the waste heat in a slag cooling process of steel industry. • An specially designed on-line cleaning device was construed and used to enhance the heat transfer of HPHE. • The performance characteristics of a HPHE has been assessed by integrating the first and second law of thermodynamics. • The optimum operation conditions was determined by integrating the first and the second law of thermodynamics. - Abstract: Steel industry plays an important role economically in China. A great amount of hot waste liquids and gases are discharged into environment during many steelmaking processes. These waste liquids and gases have crucial energy saving potential, especially for steel slag cooling process. It could be possible to provide energy saving by employing a waste heat recovery system (WHRS). The optimum operation condition was assessed by integrating the first and the second law of thermodynamics for a water–water heat pipe heat exchanger (HPHE) for a slag cooling process in steel industry. The performance characteristics of a HPHE has been investigated experimentally by analyzing heat transfer rate, heat transfer coefficient, effectiveness, exergy efficiency and number of heat transfer units (NTU). A specially designed on-line cleaning device was used to clean the heat exchange tubes and enhance heat transfer. The results indicated that the exergy efficiency increased with the increment of waste water mass flow rate at constant fresh water mass flow rate, while the effectiveness decreased at the same operation condition. As the waste water mass flow rate varied from 0.83 m"3/h to 1.87 m"3/h, the effectiveness and exergy efficiency varied from 0.19 to 0.09 and from 34% to 41%, respectively. In the present work, the optimal flow rates of waste water and fresh water were 1.20 m"3/h and 3.00 m"3/h, respectively. The on-line cleaning device had an obvious effect on the heat transfer, by performing

  18. Drying of bio fuel utilizing waste heat; Torkning av biobraenslen med spillvaerme

    Energy Technology Data Exchange (ETDEWEB)

    Johansson, Inge; Larsson, Sara; Wennberg, Olle [S.E.P. Scandinavian Energy Project AB, Goeteborg (Sweden)

    2004-10-01

    Many industries today have large sources of low grade heat (waste heat), however this energy is mainly lost with effluents to air and water. The aim of this study has been to investigate the technical and economical aspects of utilizing this low grade heat to dry biofuel. The project has been mainly focused towards the forest industry since they have both large amounts of biofuel and waste heat available. Drying of biofuel could generate added revenue (or reduced purchase costs) and through that also create larger incentives for further energy saving modifications to the main process. Due to the higher moisture content together with the risk of frozen bark in the winter time, additional fuels (such as oil) to combust bark in the existing boiler. This is mainly the case when mechanical dewatering is not available. Drying of bark results in an added energy value, which makes it possible to combust the bark without additional fuel. The primary energy demand, in the form of electricity and optional additional heating at load peaks, is low when waste heat is used for the drying process. In this way it is possible to increase the biofuel potential, since the primary energy input to the drying process is essentially lower then the increased energy value of the fuel. Drying also decreases the biological degradation of the fuel. Taking all the above into consideration, waste heat drying could result in a 25 % increase of the biofuel potential in the forest industry in Sweden, without additional cutting of wood. A survey has been done to state which commercial technologies are available for biofuel drying with waste heat. An inquiry was sent out to a number of suppliers and included a few different cases. Relations for approximating investment cost as well as electric power demand were created based on the answers from the inquiry. These relations have then been used in the economical evaluations made for a number of cases representing both sawmills and pulp and paper mills

  19. ASPEN Plus simulation of coal integrated gasification combined blast furnace slag waste heat recovery system

    International Nuclear Information System (INIS)

    Duan, Wenjun; Yu, Qingbo; Wang, Kun; Qin, Qin; Hou, Limin; Yao, Xin; Wu, Tianwei

    2015-01-01

    Highlights: • An integrated system of coal gasification with slag waste heat recovery was proposed. • The goal of BF slag heat saving and emission reduction was achieved by this system. • The optimal parameters were obtained and the waste heat recovery rate reached 83.08%. • About 6.64 kmol/min syngas was produced when using one ton BF slag to provide energy. - Abstract: This article presented a model for the system of coal gasification with steam and blast furnace slag waste heat recovery by using the ASPEN Plus as the simulating and modeling tool. Constrained by mass and energy balance for the entire system, the model included the gasifier used to product syngas at the chemical equilibrium based on the Gibbs free energy minimization approach and the boiler used to recover the heat of the blast furnace slag (BF slag) and syngas. Two parameters of temperature and steam to coal ratio (S/C) were considered to account for their impacts on the Datong coal (DT coal) gasification process. The carbon gasification efficiency (CE), cold gasification efficiency (CGE), syngas product efficiency (PE) and the heating value of syngas produced by 1 kg pulverized coal (HV) were adopted as the indicators to examine the gasification performance. The optimal operating temperature and S/C were 800 °C and 1.5, respectively. At this condition, CE reached above 90% and the maximum values of the CGE, PE and HV were all obtained. Under the optimal operating conditions, 1000 kg/min BF slag, about 40.41 kg/min DT pulverized coal and 77.94 kg/min steam were fed into the gasifier and approximate 6.64 kmol/min syngas could be generated. Overall, the coal was converted to clean syngas by gasification reaction and the BF slag waste heat was also recovered effectively (reached up to 83.08%) in this system, achieving the objective of energy saving and emission reduction

  20. Optimum length of finned pipe for waste heat recovery

    International Nuclear Information System (INIS)

    Soeylemez, M.S.

    2008-01-01

    A thermoeconomic feasibility analysis is presented yielding a simple algebraic optimization formula for estimating the optimum length of a finned pipe that is used for waste heat recovery. A simple economic optimization method is used in the present study by combining it with an integrated overall heat balance method based on fin effectiveness for calculating the maximum savings from a waste heat recovery system

  1. Up-date on cyclone combustion and cyclone boilers

    Energy Technology Data Exchange (ETDEWEB)

    Carmo, Felipe Alfaia do; Nogueira, Manoel Fernandes Martins; Rocha, Rodrigo Carnera Castro da; Gazel, Hussein Felix; Martins, Diego Henrique dos Reis [Universidade Federal do Para (UFPA), Belem, PA (Brazil). Campus Universitario Jose da Silveira Netto], E-mails: mfmn@ufpa.br, mfmn@ufpa.br

    2010-07-01

    The boiler concept has been around for more than 70 years, and there are many types available. Boilers provide steam or hot water for industrial and commercial use. The Federal University of Para (UFPA) through the research group EBMA (Energy,Biomass and Environment) has been developing cyclonic furnace with a water wall, a boiler, aiming to use regional timbers (sawdust) and agro-industries residues as fuel to produce steam to be used in industrial processes as well as in power generation,. The use of cyclonic combustion for burning waste instead of burning in a fixed bed is mainly due to two factors efficiency improvement causing a more compact boiler and less risk of explosion, since their process does not generate an accumulation of volatile. Present state-of-art for commercial cyclone boilers has as set up a cyclone combustor with two combustion chambers, in fluid communication, where there ducts for supplying air and fuel directly into the first chamber and for forming a cyclonic flow pattern and a heat exchanger surrounding the second chamber for keeping low combustion temperature in both chambers. This paper shows the results of a literature review about design, construction and operation of cyclonic boilers using solid, liquid or gaseous fuel. This information has been used for the design of a cyclone boiler to be constructed at UFPA for research purposes and its basic concept is presented at the end of this article. (author)

  2. RESEARCH OF EFFICIENCY OF WALL-MOUNTED BOILERS WITH SEALED CHAMBERS USED AS FLAT HEATING SYSTEMS

    Directory of Open Access Journals (Sweden)

    Khavanov Pavel Aleksandrovich

    2012-12-01

    the heating system analysis and to define the area of application of various systems of heat supply. The principal decision based on the basis of the above analysis is the decision to install an independent or a centralized system of heat supply.

  3. Organic rankine cycle waste heat applications

    Science.gov (United States)

    Brasz, Joost J.; Biederman, Bruce P.

    2007-02-13

    A machine designed as a centrifugal compressor is applied as an organic rankine cycle turbine by operating the machine in reverse. In order to accommodate the higher pressures when operating as a turbine, a suitable refrigerant is chosen such that the pressures and temperatures are maintained within established limits. Such an adaptation of existing, relatively inexpensive equipment to an application that may be otherwise uneconomical, allows for the convenient and economical use of energy that would be otherwise lost by waste heat to the atmosphere.

  4. A review of waste heat recovery technologies for maritime applications

    International Nuclear Information System (INIS)

    Singh, Dig Vijay; Pedersen, Eilif

    2016-01-01

    Highlights: • Major waste heat sources available on ships have been reviewed. • A review of suitable waste heat recovery systems was conducted for marine vessels. • Technologies have been compared for their potential and suitability for marine use. • Kalina cycle offers the highest potential for marine waste heat recovery. • Turbo compound system most suitable for recovering diesel exhaust pressure energy. - Abstract: A waste heat recovery system produces power by utilizing the heat energy lost to the surroundings from thermal processes, at no additional fuel input. For marine vessels, about 50 percent of the total fuel energy supplied to diesel power-plant aboard is lost to the surroundings. While the total amount of wasted energy is considerable, the quality of this energy is quite low due to its low temperature and has limited potential for power production. Effective waste heat recovery systems use the available low temperature waste heat to produce mechanical/electrical power with high efficiency value. In this study a review of different waste heat recovery systems has been conducted, to lay out the potential recovery efficiencies and suitability for marine applications. This work helps in identifying the most suitable heat recovery technologies for maritime use depending on the properties of shipboard waste heat and achievable recovery efficiencies, whilst discussing the features of each type of system.

  5. Potential of waste heat in Croatian industrial sector

    Directory of Open Access Journals (Sweden)

    Bišćan Davor

    2012-01-01

    Full Text Available Waste heat recovery in Croatian industry is of the highest significance regarding the national efforts towards energy efficiency improvements and climate protection. By recuperation of heat which would otherwise be wasted, the quantity of fossil fuels used for production of useful energy could be lowered thereby reducing the fuel costs and increasing the competitiveness of examined Croatian industries. Another effect of increased energy efficiency of industrial processes and plants is reduction of greenhouse gases i.e. the second important national goal required by the European Union (EU and United Nations Framework Convention on Climate Change (UNFCCC. Paper investigates and analyses the waste heat potential in Croatian industrial sector. Firstly, relevant industrial sectors with significant amount of waste heat are determined. Furthermore, significant companies in these sectors are selected with respect to main process characteristics, operation mode and estimated waste heat potential. Data collection of waste heat parameters (temperature, mass flow and composition is conducted. Current technologies used for waste heat utilization from different waste heat sources are pointed out. Considered facilities are compared with regard to amount of flue gas heat. Mechanisms for more efficient and more economic utilization of waste heat are proposed. [Acknoledgment. The authors would like to acknowledge the financial support provided by the UNITY THROUGH KNOWLEDGE FUND (UKF of the Ministry of Science, Education and Sports of the Republic of Croatia and the World Bank, under the Grant Agreement No. 89/11.

  6. Simultaneous Waste Heat and Water Recovery from Power Plant Flue Gases for Advanced Energy Systems

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Dexin [Gas Technology Inst., Des Plaines, IL (United States)

    2016-12-31

    This final report presents the results of a two-year technology development project carried out by a team of participants sponsored by the Department of Energy (DOE). The objective of this project is to develop a membrane-based technology to recover both water and low grade heat from power plant flue gases. Part of the recovered high-purity water and energy can be used directly to replace plant boiler makeup water as well as improving its efficiency, and the remaining part of the recovered water can be used for Flue Gas Desulfurization (FGD), cooling tower water makeup or other plant uses. This advanced version Transport Membrane Condenser (TMC) with lower capital and operating costs can be applied to existing plants economically and can maximize waste heat and water recovery from future Advanced Energy System flue gases with CO2 capture in consideration, which will have higher moisture content that favors the TMC to achieve higher efficiency.

  7. Waste heat recovery technologies for offshore platforms

    DEFF Research Database (Denmark)

    Pierobon, Leonardo; Benato, Alberto; Scolari, E.

    2014-01-01

    This article aims at finding the most suitable waste heat recovery technology for existing and future offshore facilities. The technologies considered in this work are the steam Rankine cycle, the air bottoming cycle and the organic Rankine cycle. A multi-objective optimization approach is employed...... to attain optimal designs for each bottoming unit by selecting specific functions tailored to the oil and gas sector, i.e. yearly CO2 emissions, weight and economic revenue. The test case is the gas turbine-based power system serving an offshore platform in the North Sea. Results indicate that the organic...... and of the primary heat exchanger, organic Rankine cycle turbogenerators appear thus to be the preferred solution to abate CO2 emissions and pollutants on oil and gas facilities. As a practical consequence, this paper provides guidelines for the design of high-efficiency, cost-competitive and low-weight power...

  8. Use of waste heat from a dairy for heating of a community house

    Energy Technology Data Exchange (ETDEWEB)

    Rehn, C

    1976-01-01

    In a dairy, a lot of cooling capacity is needed. This article describes how this waste heat can be used for heating a community house including a sport establishment and producing hot water for that house. Four different technical solutions are discussed; (1) floor heat, (2) heat transfer connected to the ventilation, (3) regenerative heat exchanger, and (4) use of heat pumps.

  9. Life Management Technique of Thermal Fatigue for SMST Boiler Tube at Different Heating Zone Using Smithy Furnace

    OpenAIRE

    Shekhar Pal,; Pradeep Suman

    2014-01-01

    This paper highlights on the evaluation of thermal fatigue failure for SMST (Salzgitter Mannesmann strain less boiler tube) DMV 304 HCu boiler tube using life management technique by using of smithy furnace. Boiler tubes are highly affected by operating conditions like, high temperature and high pressure. So it needs periodic checking for the purpose of safety and health assessment of the plant. So using this technique we can identify the degradation of tubes at microstructure...

  10. Method and means for heating buildings in a district heating system with waste heat from a thermal power plant

    International Nuclear Information System (INIS)

    Margen, P.H.E.

    1975-01-01

    The waste heat from a thermal power plant is transported through a municipal heating network to a plurality of buildings to be heated. The quantity of heat thus supplied to the buildings is higher than that required for the heating of the buildings. The excess heat is released from the buildings to the atmosphere in the form of hot air

  11. Ocean disposal of heat generating radioactive waste

    International Nuclear Information System (INIS)

    1984-12-01

    A study of container designs for heat generating radioactive waste disposal in the deep ocean sediments is presented. The purpose of the container would be to isolate the waste from the environment for a period of 500 to 1000 years. The container designs proposed are based on the use of either corrosion allowance or corrosion resistant metals. Appropriate overpack wall thicknesses are suggested for each design using the results of corrosion studies and experiments but these are necessarily preliminary and data relevant to corrosion in deep ocean sediments remain sparse. It is concluded that the most promising design concept involves a thin titanium alloy overpack in which all internal void spaces are filled with lead or cement grout. In situ temperatures for the sediment adjacent to the emplaced 50 year cooled waste containers are calculated to reach about 260 deg C. The behaviour of the sediments at such a high temperature is not well understood and the possibility of 100 years interim storage is recommended for consideration to allow further cooling. Further corrosion data and sediment thermal studies would be required to fully confirm the engineering feasibility of these designs. (author)

  12. Geological disposal of heat generating radioactive waste

    International Nuclear Information System (INIS)

    1986-03-01

    A number of options for the disposal of vitrified heat-generating radioactive waste are being studied to ensure that safe methods are available when the time comes for disposal operations to commence. This study has considered the feasibility of three designs for containers which would isolate the waste from the environment for a minimum period of 500 to 1000 years. The study was sub-divided into the following major sections: manufacturing feasibility; stress analysis; integrity in accidents; cost benefit review. The candidate container designs were taken from the results of a previous study by Ove Arup and Partners (1985) and were developed as the study progressed. Their major features can be summarised as follows: (A) a thin-walled corrosion-resistant metal shell filled with lead or cement grout. (B) an unfilled thick-walled carbon steel shell. (C) an unfilled carbon steel shell planted externally with corrosion-resistant metal. Reference repository conditions in clay, granite and salt, reference disposal operations and metals corrosion data have been taken from various European Community radioactive waste management research and engineering projects. The study concludes that design Types A and B are feasible in manufacturing terms but design Type C is not. It is recommended that model containers should be produced to demonstrate the proposed methods of manufacture and that they should be tested to validate the analytical techniques used. (author)

  13. One central heating boiler for all combustible gases; Een CV-ketel voor alle brandbare gassen

    Energy Technology Data Exchange (ETDEWEB)

    Gersen, S.; Darmeveil, H.; Hegge, R. [DNV KEMA Energy and Sustainability, Arnhem (Netherlands)

    2012-06-07

    There is increasing interest in the distribution of sustainable gases (H2, H2/CO, CH4/CO2) and imported gases, such as LNG. The composition of these 'new' gases can differ greatly from the traditional distributed gases. The combustion characteristics may cause undesired effects in household appliances. One of the solutions is to develop equipment that can accept a wide range of gases and mixtures thereof. To this end, within the EDGaR-program (Energy Delta Gas Research) the project 'new gas sensors' is started by the Energy Research Centre of the Netherlands (ECN), Delft University of Technology (TUD) and DNV-KEMA/Gasunie to develop a boiler in which the new gases can be used [Dutch] Er is toenemende interesse in de distributie van duurzame gassen (H2 , H2/CO, CH4/CO2 ) en geimporteerde gassen, zoals LNG. De samenstelling van deze 'nieuwe' gassen kan sterk verschillen van de traditioneel gedistribueerde gassen. De verbrandingseigenschappen kunnen ongewenste effecten veroorzaken in huishoudelijke apparatuur. Een van de oplossingen is het ontwikkelen van apparatuur die een breed scala aan gassamenstellingen kan accepteren. Hiertoe is binnen het EDGaR-programma (Energy Delta Gas Research) een project 'new gas sensors' gestart met ECN, TU Delft en DNV-KEMA/Gasunie voor het ontwikkelen van een CV-ketel die geschikt is voor de nieuwe gassen.

  14. Radioactive wastes with negligible heat generation suitable for disposal

    International Nuclear Information System (INIS)

    Brennecke, P.; Schumacher, J.; Warnecke, E.

    1987-01-01

    It is planned to dispose of radioactive wastes with negligible heat generation in the Konrad repository. Preliminary waste acceptance requirements are derived taking the results of site-specific safety assessments as a basis. These requirements must be fulfilled by the waste packages on delivery. The waste amounts which are currently stored and those anticipated up to the year 2000 are discussed. The disposability of these waste packages in the Konrad repository was evaluated. This examination reveals that basically almost all radioactive wastes with negligible heat generation can be accepted. (orig.) [de

  15. Feasibility Assessment of Using Power Plant Waste Heat in Large Scale Horticulture Facility Energy Supply Systems

    Directory of Open Access Journals (Sweden)

    Min Gyung Yu

    2016-02-01

    Full Text Available Recently, the Korean government has been carrying out projects to construct several large scale horticulture facilities. However, it is difficult for an energy supply to operate stably and economically with only a conventional fossil fuel boiler system. For this reason, several unused energy sources have become attractive and it was found that power plant waste heat has the greatest potential for application in this scenario. In this study, we performed a feasibility assessment of power plant waste heat as an energy source for horticulture facilities. As a result, it was confirmed that there was a sufficient amount of energy potential for the use of waste heat to supply energy to the assumed area. In Dangjin, an horticultural area of 500 ha could be constructed by utilizing 20% of the energy reserves. In Hadong, a horticulture facility can be set up to be 260 ha with 7.4% of the energy reserves. In Youngdong, an assumed area of 65 ha could be built utilizing about 19% of the energy reserves. Furthermore, the payback period was calculated in order to evaluate the economic feasibility compared with a conventional system. The initial investment costs can be recovered by the approximately 83% reduction in the annual operating costs.

  16. Biomass boiler still best choice

    International Nuclear Information System (INIS)

    Wallace, Paula

    2014-01-01

    Full text: The City of Mount Gambier upgraded its boiler in September after analysis showed that biomass was still the optimal energy option. The Mount Gambier Aquatic Centre was built by the local city council in the 1980s as an outdoor pool facility for the public. The complex has three pools — an Olympic-sized, toddler and a learner pool — for a total volume of 1.38ML (including balance tanks). The large pool is heated to 27-28°C, the smaller one 30-32°C. From the very beginning, the pool water was heated by a biomass boiler, and via two heat exchangers whose combined capacity is 520 kW. The original biomass boiler ran on fresh sawdust from a local timber mill. After thirty years of dedicated service the original boiler had become unreliable and difficult to operate. Replacement options were investigated and included a straight gas boiler, a combined solar hot water and gas option, and biomass boilers. The boiler only produces heat, not electricity. All options were subjected to a triple bottom line assessment, which included potential capital costs, operating costs, community and environmental benefits and costs. The project was also assessed using a tool developed by Mount Gambier City Council that considers the holistic benefits — the CHAT Tool, which stands for Comprehensive Holistic Assessment Tool. “Basically it is a survey that covers environmental, social, economic and governance factors,” the council's environmental sustainability officer, Aaron Izzard told WME. In relation to environmental considerations, the kinds of questions explored by the CHAT Tool included: Sustainable use of resources — objective is to reduce council's dependence on non-renewable resources; Greenhouse emissions — objective is to reduce council's contribution of GHG into the atmosphere; Air quality — objective is to improve local air quality. The conclusion of these analyses was that while a biomass boiler would have a higher capital cost than a straight gas

  17. Utilization of waste heat from nuclear power plants in agriculture

    International Nuclear Information System (INIS)

    Horacek, P.

    1981-01-01

    The development of nuclear power will result in the relative and absolute increase in the amount of waste heat which can be used in agriculture for heating greenhouses, open spaces, for fish breeding in heated water, for growing edible mushrooms, growing algae, for frost protection of orchards, air conditioning of buildings for breeding livestock and poultry, and for other purposes. In addition of the positive effect of waste heat, the danger increases of disease, weeds and pests. Pilot plant installations should be build in Czechoslovakia for testing the development of waste heat utilization. (Ha)

  18. thermal analysis of a small scale solid waste-fired steam boiler

    African Journals Online (AJOL)

    user

    Thermal analysis of a small scale solid waste-fired steam generator is presented in this paper. The analysis was based on the chosen design specifications which are operating steam ... include: wind, bio-energy, geothermal, solar thermal,.

  19. Low grade waste heat recovery using heat pumps and power cycles

    International Nuclear Information System (INIS)

    Bor, D.M. van de; Infante Ferreira, C.A.; Kiss, Anton A.

    2015-01-01

    Thermal energy represents a large part of the global energy usage and about 43% of this energy is used for industrial applications. Large amounts are lost via exhaust gases, liquid streams and cooling water while the share of low temperature waste heat is the largest. Heat pumps upgrading waste heat to process heat and cooling and power cycles converting waste heat to electricity can make a strong impact in the related industries. The potential of several alternative technologies, either for the upgrading of low temperature waste heat such as compression-resorption, vapor compression and trans-critical heat pumps, or for the conversion of this waste heat by using organic Rankine, Kalina and trilateral cycle engines, are investigated with regards to energetic and economic performance by making use of thermodynamic models. This study focuses on temperature levels of 45–60 °C as at this temperature range large amounts of heat are rejected to the environment but also investigates the temperature levels for which power cycles become competitive. The heat pumps deliver 2.5–11 times more energy value than the power cycles in this low temperature range at equal waste heat input. Heat engines become competitive with heat pumps at waste heat temperatures at 100 °C and above. - Highlights: • Application of heat pump technology for heating and cooling. • Compression resorption heat pumps operating with large glides approaching 100 K. • Compression-resorption heat pumps with wet compression. • Potential to convert Industrial waste heat to power or high grade heat. • Comparison between low temperature power cycles and heat pumps

  20. Furnace and Heat Recovery Area Design and Analysis for Conceptual Design of Supercritical O2-Based PC Boiler

    International Nuclear Information System (INIS)

    Andrew Seltzer

    2006-01-01

    The objective of the furnace and heat recovery area design and analysis task of the Conceptual Design of Supercritical Oxygen-Based PC Boiler study is to optimize the location and design of the furnace, burners, over-fire gas ports, and internal radiant surfaces. The furnace and heat recovery area were designed and analyzed using the FW-FIRE, Siemens, and HEATEX computer programs. The furnace is designed with opposed wall-firing burners and over-fire air ports. Water is circulated in the furnace by forced circulation to the waterwalls at the periphery and divisional wall panels within the furnace. Compared to the air-fired furnace, the oxygen-fired furnace requires only 65% of the surface area and 45% of the volume. Two oxygen-fired designs were simulated: (1) with cryogenic air separation unit (ASU) and (2) with oxygen ion transport membrane (OITM). The maximum wall heat flux in the oxygen-fired furnace is more than double that of the air-fired furnace due to the higher flame temperature and higher H 2 O and CO 2 concentrations. The coal burnout for the oxygen-fired case is 100% due to a 500 F higher furnace temperature and higher concentration of O 2 . Because of the higher furnace wall temperature of the oxygen-fired case compared to the air-fired case, furnace water wall material was upgraded from T2 to T92. Compared to the air-fired heat recovery area (HRA), the oxygen-fired HRA total heat transfer surface is 35% less for the cryogenic design and 13% less for the OITM design due to more heat being absorbed in the oxygen-fired furnace and the greater molecular weight of the oxygen-fired flue gas. The HRA tube materials and wall thickness are nearly the same for the air-fired and oxygen-fired design since the flue gas and water/steam temperature profiles encountered by the heat transfer banks are similar

  1. Trace element partitioning in ashes from boilers firing pure wood or mixtures of solid waste with respect to fuel composition, chlorine content and temperature

    Energy Technology Data Exchange (ETDEWEB)

    Saqib, Naeem, E-mail: naeem.saqib@oru.se; Bäckström, Mattias, E-mail: mattias.backstrom@oru.se

    2014-12-15

    Highlights: • Different solids waste incineration is discussed in grate fired and fluidized bed boilers. • We explained waste composition, temperature and chlorine effects on metal partitioning. • Excessive chlorine content can change oxide to chloride equilibrium partitioning the trace elements in fly ash. • Volatility increases with temperature due to increase in vapor pressure of metals and compounds. • In Fluidized bed boiler, most metals find themselves in fly ash, especially for wood incineration. - Abstract: Trace element partitioning in solid waste (household waste, industrial waste, waste wood chips and waste mixtures) incineration residues was investigated. Samples of fly ash and bottom ash were collected from six incineration facilities across Sweden including two grate fired and four fluidized bed incinerators, to have a variation in the input fuel composition (from pure biofuel to mixture of waste) and different temperature boiler conditions. As trace element concentrations in the input waste at the same facilities have already been analyzed, the present study focuses on the concentration of trace elements in the waste fuel, their distribution in the incineration residues with respect to chlorine content of waste and combustion temperature. Results indicate that Zn, Cu and Pb are dominating trace elements in the waste fuel. Highly volatile elements mercury and cadmium are mainly found in fly ash in all cases; 2/3 of lead also end up in fly ash while Zn, As and Sb show a large variation in distribution with most of them residing in the fly ash. Lithophilic elements such as copper and chromium are mainly found in bottom ash from grate fired facilities while partition mostly into fly ash from fluidized bed incinerators, especially for plants fuelled by waste wood or ordinary wood chips. There is no specific correlation between input concentration of an element in the waste fuel and fraction partitioned to fly ash. Temperature and chlorine

  2. AUTOMATIC BIOMASS BOILER WITH AN EXTERNAL THERMOELECTRIC GENERATOR

    OpenAIRE

    Marian Brázdil; Ladislav Šnajdárek; Petr Kracík; Jirí Pospíšil

    2014-01-01

    This paper presents the design and test results of an external thermoelectric generator that utilizes the waste heat from a small-scale domestic biomass boiler with nominal rated heat output of 25 kW. The low-temperature Bi2Te3 generator based on thermoelectric modules has the potential to recover waste heat from gas combustion products as effective energy. The small-scale generator is constructed from independent segments. Measurements have shown that up to 11 W of electricity can be generat...

  3. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    International Nuclear Information System (INIS)

    Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; Douglas Donovan; John Gaudlip; Matthew Lapinsky; William Serencsits; Neil Raskin; Dale Lamke; Joseph J. Battista

    2001-01-01

    The Pennsylvania State University, under contract to the U.S. Department of Energy (DOE), National Energy Technology Laboratory (NETL) is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed (CFB) boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. Penn State currently operates an aging stoker-fired steam plant at its University Park campus and has spent considerable resources over the last ten to fifteen years investigating boiler replacements and performing life extension studies. This effort, in combination with a variety of agricultural and other wastes generated at the agricultural-based university and the surrounding rural community, has led Penn State to assemble a team of fluidized bed and cofiring experts to assess the feasibility of installing a CFB boiler for cofiring biomass and other wastes along with coal-based fuels. The objective of the project is being accomplished using a team that includes personnel from Penn State's Energy Institute and the Office of Physical Plant, Foster Wheeler Energy Services, Inc., and Cofiring Alternatives

  4. Ocean disposal of heat generating radioactive waste

    International Nuclear Information System (INIS)

    1985-12-01

    The feasibility of safe ocean disposal options for heat-generating radioactive waste relies on the existence of suitable disposal sites. This review considers the status of the development of site selection criteria and the results of the study area investigations carried out under various national and international research programmes. In particular, the usefulness of the results obtained is related to the data needed for environmental and emplacement modelling. Preliminary investigations have identified fifteen potential deep ocean study areas in the North Atlantic. From these Great Meteor East (GME), Southern Nares Abyssal Plan (SNAP) and Kings Trough Flank (KTF) were selected for further investigation. The review includes appraisals of regional geology, geophysical studies, sedimentology, geotechnical studies, geochemical studies and oceanography. (author)

  5. Modeling transient heat transfer in nuclear waste repositories.

    Science.gov (United States)

    Yang, Shaw-Yang; Yeh, Hund-Der

    2009-09-30

    The heat of high-level nuclear waste may be generated and released from a canister at final disposal sites. The waste heat may affect the engineering properties of waste canisters, buffers, and backfill material in the emplacement tunnel and the host rock. This study addresses the problem of the heat generated from the waste canister and analyzes the heat distribution between the buffer and the host rock, which is considered as a radial two-layer heat flux problem. A conceptual model is first constructed for the heat conduction in a nuclear waste repository and then mathematical equations are formulated for modeling heat flow distribution at repository sites. The Laplace transforms are employed to develop a solution for the temperature distributions in the buffer and the host rock in the Laplace domain, which is numerically inverted to the time-domain solution using the modified Crump method. The transient temperature distributions for both the single- and multi-borehole cases are simulated in the hypothetical geological repositories of nuclear waste. The results show that the temperature distributions in the thermal field are significantly affected by the decay heat of the waste canister, the thermal properties of the buffer and the host rock, the disposal spacing, and the thickness of the host rock at a nuclear waste repository.

  6. Optimal waste heat recovery and reuse in industrial zones

    International Nuclear Information System (INIS)

    Stijepovic, Mirko Z.; Linke, Patrick

    2011-01-01

    Significant energy efficiency gains in zones with concentrated activity from energy intensive industries can often be achieved by recovering and reusing waste heat between processing plants. We present a systematic approach to target waste heat recovery potentials and design optimal reuse options across plants in industrial zones. The approach first establishes available waste heat qualities and reuse feasibilities considering distances between individual plants. A targeting optimization problem is solved to establish the maximum possible waste heat recovery for the industrial zone. Then, a design optimization problem is solved to identify concrete waste heat recovery options considering economic objectives. The paper describes the approach and illustrates its application with a case study. -- Highlights: → Developed a systematic approach to target waste heat recovery potentials and to design optimal recovery and reuse options across plants in industrial zones. → Five stage approach involving data acquisition, analysis, assessment, targeting and design. → Targeting optimization problem establishes the maximum possible waste heat recovery and reuse limit for the industrial zone. → Design optimization problem provides concrete waste heat recovery and reuse network design options considering economic objectives.

  7. Clean heating with wood. An electrostatic separator reduces particulate matter emissions from biomass boilers; Sauber heizen mit Holz. Ein elektrostatischer Abscheider senkt die Feinstaub-Emissionen von Biomassekesseln

    Energy Technology Data Exchange (ETDEWEB)

    Meyer, Franz

    2016-08-01

    Despite considerable advances in firing technology, harmful particulate matter is produced when wood is combusted. Electrostatic precipitators, however, filter up to 90 per cent of particulate emissions from biomass boilers. These therefore enable wood burners to use a wider range of fuel and still meet the tightened requirements of Germany's 1st Ordinance on the Implementation of the Federal Immission Control Act. The major advantage: Both new and old heating plants can benefit from the new system.

  8. Ocean disposal of heat generating radioactive waste

    International Nuclear Information System (INIS)

    1985-11-01

    The detailed radiological assessment of any proposed operations for the disposal of heat-generating radioactive waste in deep ocean sediments would require data describing expected embedment depths and spacing of the waste. In this study a theoretical model which predicts penetrator trajectories from launch through to rest in the sediment has been produced and has been used to generate data for environmental models. The trajectory model has been used to study the effects of small imperfections and launch parameters on the motion of a reference penetrator through water and sediment. The model predicts that the horizontal displacements of the penetrators' final resting places in the sediment from their launch positions at the ocean surface could be limited to less than 15m by twisting their tail fins uniformly by just one degree to induce spinning. The reference penetrator is predicted to achieve satisfactory embedment depth for all the cases considered including allowance for the effect of curved penetration paths in the seabed. However, the ability of the model to represent highly non-linear sediment penetration paths is demonstrated. Distribution histograms of seabed impact points relative to specific release points are presented. The area of seabed required is calculated. (author)

  9. Ocean disposal of heat generating radioactive waste

    International Nuclear Information System (INIS)

    1984-07-01

    This report is based on an emplacement techniques review prepared for the Department of the Environment in February 1983, which appeared as Chapter III of the Nuclear Energy Agency, Seabed Working Group's Status Report. The original document (DOE/RW/83.032) has been amended to take account of the results of field trials carried out in March 1983 and to better reflect current UK Government policy on ocean disposal of HGW. In particular Figure 7 has been redrawn using more realistic drag factors for the calculation of the terminal velocity in water. This report reviews the work conducted by the SWG member countries into the different techniques of emplacing heat generating radioactive waste into the deep ocean sediments. It covers the waste handling from the port facilities to final emplacement in the seabed and verification of the integrity of the canister isolation system. The two techniques which are currently being considered in detail are drilled emplacement and the free fall penetrator. The feasibility study work in progress for both techniques as well as the mathematical and physical modelling work for embedment depth and hole closure behind the penetrator are reviewed. (author)

  10. Toxic emissions during co-combustion of biomass-waste wood-lignite blends in an industrial boiler.

    Science.gov (United States)

    Samaras, P; Skodras, G; Sakellaropoulos, G P; Blumenstock, M; Schramm, K W; Kettrup, A

    2001-01-01

    The objectives of this work were to study the PCDD/F emissions during the co-combustion of waste wood/coal co-combustion in an industrial boiler and to determine the relation of the toxic emissions to the fuel properties. Co-combustion experiments were performed in a 13.8 MWthermal industrial moving grate combustor. The fuels which were examined in this study included Greek lignite, natural uncontaminated wood, power poles and medium density fibers (MDFs) which were by-products of the plant production process. Fuel blends were prepared by mixing single components in various concentrations. PCDD/F emissions were collected during experimental runs and were analyzed according to standard methods. Low PCDD/F emissions were obtained during the co-combustion tests, lower than the limit value of 0.1 ng TEQ/Nm3. The lowest values were observed during the combustion of fuel blends containing MDF, possibly due to the inhibitory action of some of the N-containing MDF ingredients, such as urea. No direct correlation was found between the PCDD/F and the copper emissions, while examination of the PCDD/F homologue patterns revealed the predominance of the lower chlorinated isomers over the higher ones.

  11. Evaluation of NOx-reduction with SNCR in a waste-fueled boiler

    International Nuclear Information System (INIS)

    Gromulski, J.; Hinderson, A.; Johansson, A.; Sfiris, G.; Sjoeberg, M.; Westermark, M.

    1994-10-01

    SNCR (Selective Non-Catalytic Reduction) is a method for reducing the level of nitrogen oxides in flue gas that has attracted a lot of attention and has been put to use in several units, both in Sweden and abroad. The chemical basis for this method is the fact that certain nitrogen compounds with a hydrogen content (ammonia, urea, etc) react with nitrogen oxides, forming elementary nitrogen. The maximum NO x removal is obtained when the reducing chemical is injected in the flue gas at a point where the temperature is about 870 - 1010 deg C. The measured removal of NO x using the SNCR system was 30-90%. Most of the observations indicate a NO x removal of 40-60%. The complete picture shows a somewhat improved removal of NO x at lower loads, but also higher emission values for ammonia and nitrous oxide. Within the tested temperature span (870-1020 deg C at high load, and 810-910 deg C at low loads) there is no detectable correlation between temperature and removal of NO x , NH 3 , N 2 O and CO. The dominant factors are stoichiometric ratio and boiler load. The economic evaluation indicates that during 1993, with an average emission reduction of 56%, the NO x emission fee is reduced from 12371 kSEK/yr without flue gas treatment to 5458 kSEK. The total operating costs for the SNCR system (capital cost excluded) being 1248 kSEK/yr, this means a net profit of 5665 kSEK/yr. This means the pay-off time will be about 0.7 year. Note that this figure is computed without regard to capital cost. 74 figs, 9 tabs

  12. Energetical and economical assessment of the waste heat problem

    International Nuclear Information System (INIS)

    Demicheli, U.; Voort, E. van der; Schneiders, A.; Zegers, P.

    1977-01-01

    Electrical power plants produce large quantities of low grade heat that remain unused. For ecological reasons this waste heat must be dispersed by means of expensive cooling devices. Waste heat could be used in acquacultural and agricultural complexes this replacing large amounts of primary energy. Energetical and economical aspects are discussed. The state of the art of these and other utilisations is outlined. A different approach to the problem is to reduce the production of waste heat. Various strategies to achieve this challenge are outlined and their actual state and possible future developments are discussed. Finally, the various most promising utilizations are examined from an energetical point of view

  13. Evaluating the potential of process sites for waste heat recovery

    International Nuclear Information System (INIS)

    Oluleye, Gbemi; Jobson, Megan; Smith, Robin; Perry, Simon J.

    2016-01-01

    Highlights: • Analysis considers the temperature and duties of the available waste heat. • Models for organic Rankine cycles, absorption heat pumps and chillers proposed. • Exploitation of waste heat from site processes and utility systems. • Concept of a site energy efficiency introduced. • Case study presented to illustrate application of the proposed methodology. - Abstract: As a result of depleting reserves of fossil fuels, conventional energy sources are becoming less available. In spite of this, energy is still being wasted, especially in the form of heat. The energy efficiency of process sites (defined as useful energy output per unit of energy input) may be increased through waste heat utilisation, thereby resulting in primary energy savings. In this work, waste heat is defined and a methodology developed to identify the potential for waste heat recovery in process sites; considering the temperature and quantity of waste heat sources from the site processes and the site utility system (including fired heaters and, the cogeneration, cooling and refrigeration systems). The concept of the energy efficiency of a site is introduced – the fraction of the energy inputs that is converted into useful energy (heat or power or cooling) to support the methodology. Furthermore, simplified mathematical models of waste heat recovery technologies using heat as primary energy source, including organic Rankine cycles (using both pure and mixed organics as working fluids), absorption chillers and absorption heat pumps are developed to support the methodology. These models are applied to assess the potential for recovery of useful energy from waste heat. The methodology is illustrated for an existing process site using a case study of a petroleum refinery. The energy efficiency of the site increases by 10% as a result of waste heat recovery. If there is an infinite demand for recovered energy (i.e. all the recoverable waste heat sources are exploited), the site

  14. Proceedings of the 4th international conference on heat exchangers boilers and pressure vessels

    International Nuclear Information System (INIS)

    1999-01-01

    The conference discusses the following issues: pollution control for thermal units in the Egyptian industry; burnup calculations for ETRR-1 and ETRR-2 reactors; environmental impacts; heat exchangers; determination of economic life of marine power plant; psa study of ETRR-2 gadolinium injection system

  15. Development and application of gradient heat flux measurement for industrial boiler furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Sapozhnikov, S.Z.; Grigoryev, K.A.; Mitiakov, V.Yu.; Mitiakov, A.V.; Roundyguine, Yu.A.; Osmanov, V.V. [Saint-Petersburg State Polytechnic Univ., St.-Petersburg (Russian Federation)

    2013-07-01

    Brand new heat flux sensors based on artificial heterogeneous structures are created. These sensors are thermo resistive up to 1,000 K and more; therefore, they are the diagnostic aid for furnace processes. The sensors were tested during full-scale experiments.

  16. Fouling control in biomass boilers

    Energy Technology Data Exchange (ETDEWEB)

    Romeo, Luis M.; Gareta, Raquel [Centro de Investigacion de Recursos y Consumos Energeticos (CIRCE), Universidad de Zaragoza, Centro Politecnico Superior, Maria de Luna, 3, 50018 Zaragoza (Spain)

    2009-05-15

    One of the important challenges for biomass combustion in industrial applications is the fouling tendency and how it affects to the boiler performance. The classical approach for this question is to activate sootblowing cycles with different strategies to clean the boiler (one per shift, one each six hours..). Nevertheless, it has been often reported no effect on boiler fouling or an excessive steam consumption for sootblowing. This paper illustrates the methodology and the application to select the adequate time for activating sootblowing in an industrial biomass boiler. The outcome is a control strategy developed with artificial intelligence (Neural Network and Fuzzy Logic Expert System) for optimizing the biomass boiler cleaning and maximizing heat transfer along the time. Results from an optimize sootblowing schedule show savings up to 12 GWh/year in the case-study biomass boiler. Extra steam generation produces an average increase of turbine power output of 3.5%. (author)

  17. Analytical evaluation of energy efficiency potential enhancement of heat-generating units by flow variation in the boiler circuit

    Directory of Open Access Journals (Sweden)

    Artamonov Pavel A.

    2017-01-01

    Full Text Available Three-dimensional models of the most common boiler schemes are developed and the hydraulic characteristic of each scheme is built. The calculation results of the main technical and economic indicators of the schemes are done. They are energy, metal consumption, capital costs and operating costs. According to the results of the analysis, there is a technical solution to reduce the energy consumption of the boiler circuit pumping equipment. The complex evaluation of the options in the context of the boiler manufacturer and operation is made, the investment attractiveness is calculated.

  18. `Green heat` in a UK city

    Energy Technology Data Exchange (ETDEWEB)

    Anon.

    1997-06-01

    This brief article describes the Sheffield `green heat` scheme which utilises heat from a local waste incinerator to operate an independent district heating scheme within Sheffield city centre. Standby and peak overload heat generation capacity is provided by four boiler plants ensuring integrity of supply. The benefits of the scheme and future developments are outlined. (UK)

  19. Open absorption heat pump for waste heat utilization in the forest industry. A study of technical and economic potential; Oeppen absorptionsvaermepump foer uppgradering av spillvaerme fraan skogsindustrin. Studie av teknisk och ekonomisk potential

    Energy Technology Data Exchange (ETDEWEB)

    Westermark, Mats; Vidlund, Anna

    2006-02-15

    Waste heat from the forest industry is mainly humid air or humid flue gases with somewhat too low dew point for direct use as district heating or for other qualified purposes. Upgrading of the temperature by heat pumps is thus often necessary for the full use of the waste heat. This study evaluates an open absorption heat, based on hygroscopic condensation. The hygroscopic condenser has the potential to replace mechanical heat pumps or conventional absorption heat pumps (based on lithium bromide) for the upgrading of heat from humid gases. The goal for the project is to evaluate technology and potential for an open absorption heat pump for heat recovery from humid gases in the forest industry. In an open heat pump the humid gas is brought in direct contact with the hygroscopic liquid (whereas a conventional heat pump uses an intermediate circuit with evaporation of water in the evaporator). The direct contact makes it possible to recover the heat at a higher temperature than the dew point of the humid gas without the use of evaporator. The target group for the study is the forest industry and its suppliers of technology and knowledge. The study has been carried out in cooperation with representatives from the forest industry and from suppliers of equipment. The study shows that the forest industry has good potential to upgrade waste heat from humid air to district heating. The waste heat can be extracted from various humid gases such as exit air from paper machines, wood driers, green liquid quenchers and flue gases from soda boilers, mesa kilns, bark-fired boilers and gas engines. Hygroscopic condensation is considered to give economic and environmental advantages compared to conventional absorption heat pumps due to much less consumption of driving heat. An interesting special case is the regeneration of the hygroscopic medium by direct contact with hot flue gases and for this application a patent application has been filed. Upgrading of waste heat to process

  20. Development of METHANE de-NOX Reburn Process for Wood Waste and Biomass Fired Stoker Boilers - Final Report - METHANE de-NOX Reburn Technology Manual

    Energy Technology Data Exchange (ETDEWEB)

    J. Rabovitser; B. Bryan; S. Wohadlo; S. Nester; J. Vaught; M. Tartan (Gas Technology Institute); R. Glickert (ESA Environmental Solutions)

    2007-12-31

    The overall objective of this project was to demonstrate the effectiveness of the METHANE de-NOX® (MdN) Reburn process in the Forest Products Industry (FPI) to provide more efficient use of wood and sludge waste (biosolids) combustion for both energy generation and emissions reduction (specifically from nitrogen oxides (NOx)) and to promote the transfer of the technology to the wide range of wood waste-fired stoker boilers populating the FPI. This document, MdN Reburn Commercial Technology Manual, was prepared to be a resource to promote technology transfer and commercialization activities of MdN in the industry and to assist potential users understand its application and installation requirements. The Manual includes a compilation of MdN commercial design data from four different stoker boiler designs that were baseline tested as part of the development effort. Design information in the Manual include boiler CFD model studies, process design protocols, engineering data sheets and commercial installation drawings. Each design package is unique and implemented in a manner to meet specific mill requirements.

  1. Aspects of alkali chloride chemistry on deposit formation and high temperature corrosion in biomass and waste fired boilers

    OpenAIRE

    Broström, Markus

    2010-01-01

    Combustion of biomass and waste has several environmental, economical and political advantages over the use of fossil fuels for the generation of heat and electricity. However, these fuels often have a significantly different composition and the combustion is therefore associated with additional operational problems. A high content of chlorine and alkali metals (potassium and sodium) often causes problems with deposit formation and high temperature corrosion. Some different aspects of these i...

  2. Utilising heat from nuclear waste for space heating

    International Nuclear Information System (INIS)

    Deacon, D.

    1982-01-01

    A heating unit utilising the decay heat from irradiated material comprises a storage envelope for the material associated with a heat exchange system, means for producing a flow of air over the heat exchange system to extract heat from the material, an exhaust duct capable of discharging the heated air to the atmosphere, and means for selectively diverting at least some of the heated air to effect the required heating. With the flow of air over the heat exchange system taking place by a natural thermosyphon process the arrangement is self regulating and inherently reliable. (author)

  3. To Problem of Heat Load Distribution among Boilers with Various Systems for Regulation of Draught Machinery Productivity

    Directory of Open Access Journals (Sweden)

    V. I. Nazarov

    2010-01-01

    Full Text Available The paper shows that while distributing loads among boilers an account of the power consumed by draught machinery with various regulation systems shifts an optimum point of load distribution by 2–5%.

  4. Optimization criteria for low temperature waste heat utilization

    International Nuclear Information System (INIS)

    Kranebitter, F.

    1977-01-01

    A special case in this field is the utilization of very low temperature waste heat. The temperature level under consideration in this paper is in the range between the body temperature of human beings and their environment. The waste heat from power generation and industrial processes is also considered. Thermal energy conversion will be mainly accomplished by heat cycles where discharged waste heat is reverse proportional to the upper cycle temperature. Limiting this upper cycle temperature by technological reasons the optimization of the heat cycle will depend on the nature of the cycle itself and specially on the temperature selected for the heat discharge. The waste heat discharge is typical for the different kinds of heat cycles and the paper presents the four most important of them. Feasible heat transfer methods and their economic evaluations are discussed and the distillation processes will be the basis for further considerations. The waste heat utilization for distillation purposes could be realized by three different cycles, the open cycle, the closed cycle and the multy cycle. Resulting problems as deaeration of large water streams and removal of the dissolved gases and their solutions are also discussed. (M.S.)

  5. A central solar-industrial waste heat heating system with large scale borehole thermal storage

    NARCIS (Netherlands)

    Guo, F.; Yang, X.; Xu, L.; Torrens, I.; Hensen, J.L.M.

    2017-01-01

    In this paper, a new research of seasonal thermal storage is introduced. This study aims to maximize the utilization of renewable energy source and industrial waste heat (IWH) for urban district heating systems in both heating and non-heating seasons through the use of large-scale seasonal thermal

  6. EFFICIENCY IMPROVEMENT IN INDUSTRIAL BOILER BY FLUE GAS DUCT INSULATION

    OpenAIRE

    Sanjay H. Zala

    2017-01-01

    Now a days in industry major losses are find out so here we calculate these losses and find out efficiency of boiler. Boiler efficiency and energy losses from boiler are important parameter for any industry using boiler. In this work a detailed analysis was carried out for boiler at Anish Chemicals Bhavnagar. It is a combined water and fire tube boiler using biomass coal as fuel. Boiler efficiency calculated by direct method is in range of (78.5% to 81.6%). Major losses from boiler are heat ...

  7. Unleashing Flexibility from Electric Boilers and Heat Pumps in Danish Residential Distribution Network

    DEFF Research Database (Denmark)

    Sinha, Rakesh; Bak-Jensen, Birgitte; Pillai, Jayakrishnan Radhakrishna

    2018-01-01

    and thereby improving its techno-economic efficiency. The data used for the evaluation are also from the real household sites in Denmark provided by the district heating utility. Focus is on the low-voltage grid, and that’s very relevant since many doesn’t expect any flexibility from that voltage level. Study...... this model is compared to responses from an average model of the hot water storage tank to evaluate the benefit of the more detailed model. Finally, analysis on consumption patterns of electrical and thermal loads in residential buildings in Northern Jutland, Denmark, are used for analysis of the system...... and use of thermal units as flexible consumer loads in the low voltage (LV) distribution network grid. The models of EB and HP with storage tank are briefly discussed in relation to the actual control and flexibility based on grid condition and status of storage tank temperature or position...

  8. Waste heat recovering device for reactors

    International Nuclear Information System (INIS)

    Sonoda, Masanobu; Shiraishi, Tadashi; Mizuno, Hiroyuki; Sekine, Yasuhiro.

    1982-01-01

    Purpose: To enable utilization of auxiliary-equipment-cooling water from a non-regenerative heat exchanger as a heat source, as well as prevent radioactive contamination. Constitution: A water warming device for recovering the heat of auxiliary equipment cooling water from a non-regenerative heat exchanger is disposed at the succeeding stage of the heat exchanger. Heat exchange is performed in the water warming device between the auxiliary equipment cooling water and a heat source water set to a higher pressure and recycled through the water warming device. The heat recovered from the auxiliary equipment cooling water is utilized in the heat source water for operating relevant equipments. (Aizawa, K.)

  9. Performance Analysis of a Reciprocating Piston Expander and a Plate Type Exhaust Gas Recirculation Boiler in a Water-Based Rankine Cycle for Heat Recovery from a Heavy Duty Diesel Engine

    Directory of Open Access Journals (Sweden)

    Gunnar Latz

    2016-06-01

    Full Text Available The exhaust gas in an internal combustion engine provides favorable conditions for a waste-heat recovery (WHR system. The highest potential is achieved by the Rankine cycle as a heat recovery technology. There are only few experimental studies that investigate full-scale systems using water-based working fluids and their effects on the performance and operation of a Rankine cycle heat recovery system. This paper discusses experimental results and practical challenges with a WHR system when utilizing heat from the exhaust gas recirculation system of a truck engine. The results showed that the boiler’s pinch point necessitated trade-offs between maintaining adequate boiling pressure while achieving acceptable cooling of the EGR and superheating of the water. The expander used in the system had a geometric compression ratio of 21 together with a steam outlet timing that caused high re-compression. Inlet pressures of up to 30 bar were therefore required for a stable expander power output. Such high pressures increased the pump power, and reduced the EGR cooling in the boiler because of pinch-point effects. Simulations indicated that reducing the expander’s compression ratio from 21 to 13 would allow 30% lower steam supply pressures without adversely affecting the expander’s power output.

  10. Method for utilizing decay heat from radioactive nuclear wastes

    International Nuclear Information System (INIS)

    Busey, H.M.

    1974-01-01

    Management of radioactive heat-producing waste material while safely utilizing the heat thereof is accomplished by encapsulating the wastes after a cooling period, transporting the capsules to a facility including a plurality of vertically disposed storage tubes, lowering the capsules as they arrive at the facility into the storage tubes, cooling the storage tubes by circulating a gas thereover, employing the so heated gas to obtain an economically beneficial result, and continually adding waste capsules to the facility as they arrive thereat over a substantial period of time

  11. Geological disposal of heat generating radioactive waste

    International Nuclear Information System (INIS)

    1985-02-01

    A study has been made of the requirements and design features for containers to isolate vitrified heat generating radioactive waste from the environment for a period of 500 to 1000 years. The requirements for handling, storing and transporting containers have been identified following a study of disposal operations, and the pressures and temperatures which may possibly be experienced in clay, granite and salt formations have been estimated. A range of possible container designs have been proposed to satisfy the requirements of each of the disposal environments. Alternative design concepts in corrosion resistant or corrosion allowance material have been suggested. Potentially suitable container shell materials have been selected following a review of corrosion studies and although metals have not been specified in detail, titanium alloys and low carbon steels are thought to be appropriate for corrosion resistant and corrosion allowance designs respectively. Performance requirements for container filler materials have been identified and candidate materials assessed. A preliminary container stress analysis has shown the importance of thermal modelling and that if lead is used as a filler it dominates the stress response of the container. Possible methods of manufacturing disposal containers have been assessed and found to be generally feasible. (author)

  12. Co-firing of Coal with Biomass and Waste in Full-scale Suspension-fired Boilers

    DEFF Research Database (Denmark)

    Dam-Johansen, Kim; Jappe Frandsen, Flemming; Jensen, Peter Arendt

    2013-01-01

    and boiler manufacturers to optimize design and operation and minimize cost and environmental impact using alternative fuels in suspension fired boilers. Our contribution has been made via a combination of full-scale measuring campaigns, pilot-scale studies, lab-scale measurements and modeling tools....... The research conducted has addressed many issues important for co-firing, i.e. fuel processing, ash induced boiler deposit formation and corrosion, boiler chamber fuel conversion and emission formation, influence on flue gas cleaning equipment and the utilization of residual products. This paper provides...... research has provided results with implications for operation of milling and burner equipment, appropriate fuel mixing strategies, minimization of ash deposit formation and corrosion, minimization of NO formation, appropriate operation of SCR catalyst equipment and utilization of residual products...

  13. Real-time monitoring energy efficiency and performance degradation of condensing boilers

    International Nuclear Information System (INIS)

    Baldi, Simone; Quang, Thuan Le; Holub, Ondrej; Endel, Petr

    2017-01-01

    Highlights: • Fully-fledged set of fault detection and diagnosis tools for condensing boilers. • Detection of boiler performance degradation in condensing and noncondensing mode. • Virtual sensing for estimation of water mass flow rate. • Optimal Kalman detection of actuator and sensor faults. • Structural properties for detection and isolation of faults. - Abstract: Condensing boilers achieve higher efficiency than traditional boilers by using waste heat in flue gases to preheat cold return water entering the boiler. Water vapor produced during combustion is condensed into liquid form, thus recovering its latent heat of vaporization, leading to around 10–12% increased efficiency. Many countries have encouraged the use of condensing boilers with financial incentives. It is thus important to develop software tools to assess the correct functioning of the boiler and eventually detect problems. Current monitoring tools are based on boiler static maps and on large sets of historical data, and are unable to assess timely loss of performance due to degradation of the efficiency curve or water leakages. This work develops a set of fault detection and diagnosis tools for dynamic energy efficiency monitoring and assessment in condensing boilers, i.e. performance degradation and faults can be detected using real-time measurements: this real-time feature is particularly relevant because of the limited amount of data that can be stored by state-of-the-art building energy management systems. The monitoring tools are organized as follows: a bimodal parameter estimator to detect deviations of the efficiency of the boiler from nominal values in both condensing and noncondensing mode; a virtual sensor for the estimation of the water mass flow rate; filters to detect actuator and sensor faults, possibly due to control and sensing problems. Most importantly, structural properties for detection and isolation of actuators and sensing faults are given: these properties are

  14. Concept of Heat Recovery from Exhaust Gases

    Science.gov (United States)

    Bukowska, Maria; Nowak, Krzysztof; Proszak-Miąsik, Danuta; Rabczak, Sławomir

    2017-10-01

    The theme of the article is to determine the possibility of waste heat recovery and use it to prepare hot water. The scope includes a description of the existing sample of coal-fired boiler plant, the analysis of working condition and heat recovery proposals. For this purpose, a series of calculations necessary to identify the energy effect of exhaust temperature decreasing and transferring recovery heat to hot water processing. Heat recover solutions from the exhaust gases channel between boiler and chimney section were proposed. Estimation for the cost-effectiveness of such a solution was made. All calculations and analysis were performed for typical Polish conditions, for coal-fired boiler plant. Typicality of this solution is manifested by the volatility of the load during the year, due to distribution of heat for heating and hot water, determining the load variation during the day. Analysed system of three boilers in case of load variation allows to operational flexibility and adaptation of the boilers load to the current heat demand. This adaptation requires changes in the operating conditions of boilers and in particular assurance of properly conditions for the combustion of fuel. These conditions have an impact on the existing thermal loss and the overall efficiency of the boiler plant. On the boiler plant efficiency affects particularly exhaust gas temperature and the excess air factor. Increasing the efficiency of boilers plant is possible to reach by following actions: limiting the excess air factor in coal combustion process in boilers and using an additional heat exchanger in the exhaust gas channel outside of boilers (economizer) intended to preheat the hot water.

  15. Utilization of Aluminum Waste with Hydrogen and Heat Generation

    Science.gov (United States)

    Buryakovskaya, O. A.; Meshkov, E. A.; Vlaskin, M. S.; Shkolnokov, E. I.; Zhuk, A. Z.

    2017-10-01

    A concept of energy generation via hydrogen and heat production from aluminum containing wastes is proposed. The hydrogen obtained by oxidation reaction between aluminum waste and aqueous solutions can be supplied to fuel cells and/or infrared heaters for electricity or heat generation in the region of waste recycling. The heat released during the reaction also can be effectively used. The proposed method of aluminum waste recycling may represent a promising and cost-effective solution in cases when waste transportation to recycling plants involves significant financial losses (e.g. remote areas). Experiments with mechanically dispersed aluminum cans demonstrated that the reaction rate in alkaline solution is high enough for practical use of the oxidation process. In theexperiments aluminum oxidation proceeds without any additional aluminum activation.

  16. Heat removal characteristics of waste storage tanks. Revision 1

    International Nuclear Information System (INIS)

    Kummerer, M.

    1995-10-01

    A topical report that examines the relationship between tank heat load and maximum waste temperatures. The passive cooling response of the tanks is examined, and loss of active cooling in ventilated tanks is investigated

  17. Performance Analysis of Waste Heat Driven Pressurized Adsorption Chiller

    KAUST Repository

    LOH, Wai Soong; SAHA, Bidyut Baran; CHAKRABORTY, Anutosh; NG, Kim Choon; CHUN, Won Gee

    2010-01-01

    This article presents the transient modeling and performance of waste heat driven pressurized adsorption chillers for refrigeration at subzero applications. This innovative adsorption chiller employs pitch-based activated carbon of type Maxsorb III

  18. Trace element partitioning in ashes from boilers firing pure wood or mixtures of solid waste with respect to fuel composition, chlorine content and temperature.

    Science.gov (United States)

    Saqib, Naeem; Bäckström, Mattias

    2014-12-01

    Trace element partitioning in solid waste (household waste, industrial waste, waste wood chips and waste mixtures) incineration residues was investigated. Samples of fly ash and bottom ash were collected from six incineration facilities across Sweden including two grate fired and four fluidized bed incinerators, to have a variation in the input fuel composition (from pure biofuel to mixture of waste) and different temperature boiler conditions. As trace element concentrations in the input waste at the same facilities have already been analyzed, the present study focuses on the concentration of trace elements in the waste fuel, their distribution in the incineration residues with respect to chlorine content of waste and combustion temperature. Results indicate that Zn, Cu and Pb are dominating trace elements in the waste fuel. Highly volatile elements mercury and cadmium are mainly found in fly ash in all cases; 2/3 of lead also end up in fly ash while Zn, As and Sb show a large variation in distribution with most of them residing in the fly ash. Lithophilic elements such as copper and chromium are mainly found in bottom ash from grate fired facilities while partition mostly into fly ash from fluidized bed incinerators, especially for plants fuelled by waste wood or ordinary wood chips. There is no specific correlation between input concentration of an element in the waste fuel and fraction partitioned to fly ash. Temperature and chlorine content have significant effects on partitioning characteristics by increasing the formation and vaporization of highly volatile metal chlorides. Zinc and cadmium concentrations in fly ash increase with the incineration temperature. Copyright © 2014 Elsevier Ltd. All rights reserved.

  19. Techno-economic analysis of a coal-fired CHP based combined heating system with gas-fired boilers for peak load compensation

    International Nuclear Information System (INIS)

    Wang Haichao; Jiao Wenling; Lahdelma, Risto; Zou Pinghua

    2011-01-01

    Combined heat and power (CHP) plants dominate the heating market in China. With the ongoing energy structure reformation and increasing environmental concerns, we propose gas-fired boilers to be deployed in underperforming heating substations of heating networks for peak load compensation, in order to improve both energy efficiency and environmental sustainability. However, due to the relatively high price of gas, techno-economic analysis is required for evaluating different combined heating scenarios, characterized by basic heat load ratio (β). Therefore, we employ the dynamic economics and annual cost method to develop a techno-economic model for computing the net heating cost of the system, considering the current state of the art of cogeneration systems in China. The net heating cost is defined as the investment costs and operations costs of the system subtracted by revenues from power generation. We demonstrate the model in a real-life combined heating system of Daqing, China. The results show that the minimum net heating cost can be realized at β=0.75 with a cost reduction of 16.8% compared to coal heating alone. Since fuel cost is the dominating factor, sensitivity analyses on coal and gas prices are discussed subsequently. - Highlights: ► Combined heating systems comply with the energy structure reformation in China. ► We consider the current state of the art of cogeneration systems in China. ► Combined heating systems can be economically more feasible and sustainable. ► The net heating cost of a combined heating system is more sensitive to coal price. ► The optimal basic heat load ratio is more easily influenced by gas price.

  20. Potential of organic Rankine cycle using zeotropic mixtures as working fluids for waste heat recovery

    International Nuclear Information System (INIS)

    Li, You-Rong; Du, Mei-Tang; Wu, Chun-Mei; Wu, Shuang-Ying; Liu, Chao

    2014-01-01

    The performance of the ORC (organic Rankine cycle) systems using zeotropic mixtures as working fluids for recovering waste heat of flue gas from industrial boiler is examined on the basis of thermodynamics and thermo-economics under different operating conditions. In order to explore the potential of the mixtures as the working fluids in the ORC, the effects of various mixtures with different components and composition proportions on the system performance have been analyzed. The results show that the compositions of the mixtures have an important effect on the ORC system performance, which is associated with the temperature glide during the phase change of mixtures. From the point of thermodynamics, the performance of the ORC system is not always improved by employing the mixtures as the working fluids. The merit of the mixtures is related to the restrictive conditions of the ORC, different operating conditions results in different conclusions. At a fixed pinch point temperature difference, the small mean heat transfer temperature difference in heat exchangers will lead to a larger heat transfer area and the larger total cost of the ORC system. Compared with the ORC with pure working fluids, the ORC with the mixtures presents a poor economical performance. - Highlights: • Organic Rankine cycle system with the mixture working fluids for recovering waste heat is analyzed. • The performance of the mixture-fluid ORC is related to temperature glide in phase change of mixture working fluids. • The relative merit of the mixture working fluids depends on the restrictive operation conditions of the ORC. • The ORC with mixture working fluid presents a poor economical performance compared with the pure working fluid case

  1. Thermo Dynamics and Economics Evaluations: Substitution of the Extraction Steam with the Wasted Heat of Flue Gas

    Science.gov (United States)

    Hao, Lifen; Qiu, Lixia; Li, Jinping; Li, Dongxiong

    2018-01-01

    A new heat supplying system is proposed that utilizes the exhausted gas of the boiler to substitute the extraction steam from the turbine as the driving force for the adsorption heat pump regarding the recovery of the condensation heat of power plant. However, our system is not subject to the low efficiency of wasted heat utilization due to the low temperature of flue gas, which hence possesses higher performance in COP factors in the utilization of heat than that of the conventional techniques of using flues gas, so the amount of extracted gas from turbine can be reduced and the power generate rate be enhanced. Subsequently, detailed evaluation of the performance of this system in the point of views of thermodynamics and economics are presented in this work. For the instance of a 330 MW heat supply unit, 5 sample cities are chosen to demonstrate and confirm our economic analysis. It is revealed that when the heating coefficient of the heat pump is 1.8, the investment payback periods for these 5 cities are within the range of 2.4 to 4.8 years, which are far below the service year of the heat pump, demonstrating remarkable economic benefits for our system.

  2. CFB boilers in multifuel application

    International Nuclear Information System (INIS)

    Goral, D.; Krzton, B.

    2007-01-01

    Fuel flexibility characteristic for CFB boilers plays an important rule in industrial and utility size applications. Possibility to use wider range of fuels that has been long time considered as by-products or wastes and possibility to design boilers able to operate with alternative fuels is an important factor that improves fuel delivery security and plant economy. Presented article is based on similar publications that present Foster Wheeler's experience in design and delivery of the CFB boilers for wide range of coals and cofiring by- products of crude oil refining and coal processing. Aspects of biomass cofiring will be also presented. (author)

  3. Efficient heating of a swimming pool. High-efficiency boiler and solar system at Blaubeuren; Effiziente Freibad-Beheizung. Brennwert-Solartechnik in Blaubeuren

    Energy Technology Data Exchange (ETDEWEB)

    Trobisch, Jens [Bosch Thermotechnik GmbH, Wernau (Germany)

    2009-07-01

    The ''Blautopf'' karst spring near Blaubeuren is a wonder of nature and widely known even across the borders of Baden-Wuerttemberg. Few visitors, however, are aware that just a few steps away, there is another tourist attraction, i.e. the town's new outdoor swimming pool. In May 2008, a modern gas-fuelled high-efficiency boiler combined with a solar system was installed to heat the shower water for about 60,000 visitors per year. Optimised control ensures energy savings of up to 75 percent. The first season was highly successful. (orig.)

  4. Heat-deproteinated xenogeneic bone from slaughterhouse waste

    Indian Academy of Sciences (India)

    Xenogeneic bone procured from the slaughterhouse waste was deproteinated by heat treatment method intended for use as a bone substitute. The effect of heat treatment was investigated by thermal analysis and by physico-chemical methods such as X-ray powder diffraction (XRD) and Fourier transformed infrared (FTIR) ...

  5. Using waste oil to heat a greenhouse

    Science.gov (United States)

    Marla Schwartz

    2009-01-01

    During the winter of 1990, Northwoods Nursery (Elk River, ID) purchased a wood-burning system to heat the current greenhouses. This system burned slabs of wood to heat water that was then pumped into the greenhouses. The winter of 1990 was extremely harsh, requiring non-stop operation of the heating system. In order to keep seedlings in the greenhouse from freezing,...

  6. Research of waste heat energy efficiency for absorption heat pump recycling thermal power plant circulating water

    Science.gov (United States)

    Zhang, Li; Zhang, Yu; Zhou, Liansheng; E, Zhijun; Wang, Kun; Wang, Ziyue; Li, Guohao; Qu, Bin

    2018-02-01

    The waste heat energy efficiency for absorption heat pump recycling thermal power plant circulating water has been analyzed. After the operation of heat pump, the influences on power generation and heat generation of unit were taken into account. In the light of the characteristics of heat pump in different operation stages, the energy efficiency of heat pump was evaluated comprehensively on both sides of benefits belonging to electricity and benefits belonging to heat, which adopted the method of contrast test. Thus, the reference of energy efficiency for same type projects was provided.

  7. Improvement of fire-tube boilers calculation methods by the numerical modeling of combustion processes and heat transfer in the combustion chamber

    Science.gov (United States)

    Komarov, I. I.; Rostova, D. M.; Vegera, A. N.

    2017-11-01

    This paper presents the results of study on determination of degree and nature of influence of operating conditions of burner units and flare geometric parameters on the heat transfer in a combustion chamber of the fire-tube boilers. Change in values of the outlet gas temperature, the radiant and convective specific heat flow rate with appropriate modification of an expansion angle and a flare length was determined using Ansys CFX software package. Difference between values of total heat flow and bulk temperature of gases at the flue tube outlet calculated using the known methods for thermal calculation and defined during the mathematical simulation was determined. Shortcomings of used calculation methods based on the results of a study conducted were identified and areas for their improvement were outlined.

  8. Pyrolysis Recovery of Waste Shipping Oil Using Microwave Heating

    Directory of Open Access Journals (Sweden)

    Wan Adibah Wan Mahari

    2016-09-01

    Full Text Available This study investigated the use of microwave pyrolysis as a recovery method for waste shipping oil. The influence of different process temperatures on the yield and composition of the pyrolysis products was investigated. The use of microwave heating provided a fast heating rate (40 °C/min to heat the waste oil at 600 °C. The waste oil was pyrolyzed and decomposed to form products dominated by pyrolysis oil (up to 66 wt. % and smaller amounts of pyrolysis gases (24 wt. % and char residue (10 wt. %. The pyrolysis oil contained light C9–C30 hydrocarbons and was detected to have a calorific value of 47–48 MJ/kg which is close to those traditional liquid fuels derived from fossil fuel. The results show that microwave pyrolysis of waste shipping oil generated an oil product that could be used as a potential fuel.

  9. NASA 50 amp hour nickel cadmium battery waste heat determination

    Science.gov (United States)

    Mueller, V. C.

    1980-01-01

    A process for determining the waste heat generated in a 50-ampere-hour, nickel cadmium battery as a function of the discharge rate is described and results are discussed. The technique involved is essentially calibration of the battery as a heat transfer rate calorimeter. The tests are run at three different levels of battery activity, one at 40-watts of waste heat generated, one at 60, and one at 100. Battery inefficiency ranges from 14 to 18 percent at discharge rates of 284 to 588 watts, respectively and top-of-cell temperatures of 20 C.

  10. The cadastre of waste heat in the Upper Rhine Valley

    International Nuclear Information System (INIS)

    Bartholomaei, G.; Kinzelbach, W.

    1980-04-01

    The cadastre of waste heat provides the distribution in space and time of anthropogeneous waste heat emissions on a 2 x 2 km 2 grid. In the case of the Upper Rhine Valley it serves as a basis for the numerical evaluations of climatic changes caused by man. Such a cadastre also allows to analyse the distribution of pollutant emissions and the heat or energy supply, respectively, of the region. In a close approximation the distribution of waste heat is equal to the distribution of energy consumption. As there are generally difficulties in obtaining data about the consumption of the types of energy on the grid level, methods were developed which allow to determine the local energy consumption by using the relevant structural data. The methods used for the Federal Republic of Germany and neighbouring countries and the results for the Upper Rhine Valley, obtained by these methods, are presented. The cadastre of waste heat is based on data of the year 1973 which was a time of great energy consumption. Only in 1978 this energy consumption was exceeded. To be able to estimate the change in the influence of the anthropogeneous waste heat during the next 20 years, the cadastre was extrapolated until the year 2000. (orig.) [de

  11. Design, empirical modelling and analysis of a waste-heat recovery system coupled to a traditional cooking stove

    International Nuclear Information System (INIS)

    Sakdanuphab, Rachsak; Sakulkalavek, Aparporn

    2017-01-01

    Highlights: • WHR system was implemented to utilise the waste heat from a stove. • The empirical modelling by RSM can be used to predict the generated TEG power. • The total conversion efficiency of the WHR system was more than 80%. • The stove efficiency decreased less than 5% when the WHR system was attached. - Abstract: In this work, a waste-heat recovery (WHR) system was designed and implemented to utilise the waste heat from a cooking stove. The WHR system was designed to preserve maximum thermal energy efficiency, use passive cooling, and produce a system that did not alter the body of the cooking stove. The thermal energy from the cooking stove was converted into electrical energy by a thermoelectric generator (TEG) and used in a waste-heat hot water boiler. The cold side of the TEG was cooled by heat pipes immersed in a water box that offers a high heat transfer rate. The heated water can be used for domestic purposes. Dependent variables were the heater temperature and the volume of water. The heater temperature was varied between 130 and 271 °C, and 4.2–9.5 L of water was investigated. At equilibrium, response surface methodology based on a central composite design was used to empirically model the influence of the heater temperature and the volume of water on the electrical power generation and the hot water temperature. Experimental results of the system efficiency showed that the heater temperature was more influential than was the volume of water. The total efficiency of the WHR system was more than 80%. Thermal contact resistance was analysed to improve the WHR system performance. Finally, the thermal efficiency of a cooking stove, both with and without the WHR system, was measured. Results showed that the thermal efficiency of the cooking stove decreased by less than 5% when the WHR system was attached.

  12. Regional waste treatment facilities with underground monolith disposal for all low-heat-generating nuclear wastes

    International Nuclear Information System (INIS)

    Forsberg, C.W.

    1982-01-01

    An alternative system for treatment and disposal of all ''low-heat-generating'' nuclear wastes from all sources is proposed. The system, Regional Waste Treatment Facilities with Underground Monolith Disposal (RWTF/UMD), integrates waste treatment and disposal operations into single facilities at regional sites. Untreated and/or pretreated wastes are transported from generation sites such as reactors, hospitals, and industries to regional facilities in bulk containers. Liquid wastes are also transported in bulk after being gelled for transport. The untreated and pretreated wastes are processed by incineration, crushing, and other processes at the RWTF. The processed wastes are mixed with cement. The wet concrete mixture is poured into large low-cost, manmade caverns or deep trenches. Monolith dimensions are from 15 to 25 m wide, and 20 to 60 m high and as long as required. This alternative waste system may provide higher safety margins in waste disposal at lower costs

  13. 40 CFR 266.110 - Waiver of DRE trial burn for boilers.

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 26 2010-07-01 2010-07-01 false Waiver of DRE trial burn for boilers... HAZARDOUS WASTE MANAGEMENT FACILITIES Hazardous Waste Burned in Boilers and Industrial Furnaces § 266.110 Waiver of DRE trial burn for boilers. Boilers that operate under the special requirements of this section...

  14. Device for district heating with utilization of waste heat from power plants

    International Nuclear Information System (INIS)

    Korek, J.

    1976-01-01

    In order to utilize the waste heat developing in power plants - especially in nuclear power plants - the author suggests to lead the waste heat of the coolers for oil (which the bearings are lubricated with), hydrogen (which serves for the stator rotor-cooling), and the stator cooling water to the circulating district heating water and to arrange these heat exchangers one behind another or parallel to each other in the water circuit of the district heating system. The oil cooler of the engine transformer is also connected with the circulation of the district heating water. The runback water of the district heating network could thus be heated from approx. 40 0 C up to 65 0 C. (UA) [de

  15. Measurement of gas species, temperatures, coal burnout, and wall heat fluxes in a 200 MWe lignite-fired boiler with different overfire air damper openings

    Energy Technology Data Exchange (ETDEWEB)

    Jianping Jing; Zhengqi Li; Guangkui Liu; Zhichao Chen; Chunlong Liu [Harbin Institute of Technology, Harbin (China). School of Energy Science and Engineering

    2009-07-15

    Measurements were performed on a 200 MWe, wall-fired, lignite utility boiler. For different overfire air (OFA) damper openings, the gas temperature, gas species concentration, coal burnout, release rates of components (C, H, and N), furnace temperature, and heat flux and boiler efficiency were measured. Cold air experiments for a single burner were conducted in the laboratory. The double-swirl flow pulverized-coal burner has two ring recirculation zones starting in the secondary air region in the burner. As the secondary air flow increases, the axial velocity of air flow increases, the maxima of radial velocity, tangential velocity and turbulence intensity all increase, and the swirl intensity of air flow and the size of recirculation zones increase slightly. In the central region of the burner, as the OFA damper opening widens, the gas temperature and CO concentration increase, while the O{sub 2} concentration, NOx concentration, coal burnout, and release rates of components (C, H, and N) decrease, and coal particles ignite earlier. In the secondary air region of the burner, the O{sub 2} concentration, NOx concentration, coal burnout, and release rates of components (C, H, and N) decrease, and the gas temperature and CO concentration vary slightly. In the sidewall region, the gas temperature, O{sub 2} concentration, and NOx concentration decrease, while the CO concentration increases and the gas temperature varies slightly. The furnace temperature and heat flux in the main burning region decrease appreciably, but increase slightly in the burnout region. The NOx emission decreases from 1203.6 mg/m{sup 3} (6% O{sub 2}) for a damper opening of 0% to 511.7 mg/m{sup 3} (6% O{sub 2}) for a damper opening of 80% and the boiler efficiency decreases from 92.59 to 91.9%. 15 refs., 17 figs., 3 tabs.

  16. Modeling and optimization of integrated exhaust gas recirculation and multi-stage waste heat recovery in marine engines

    DEFF Research Database (Denmark)

    Kyriakidis, Fotis; Sørensen, Kim; Singh, Shobhana

    2017-01-01

    Waste heat recovery combined with exhaust gas recirculation is a promising technology that can address both the issue of NOx (nitrogen oxides) reduction and fuel savings by including a pressurized boiler. In the present study, a theoretical optimization of the performance of two different...... configurations of steam Rankine cycles, with integrated exhaust gas recirculation for a marine diesel engine, is presented. The first configuration employs two pressure levels and the second is configured with three-pressure levels. The models are developed in MATLAB based on the typical data of a large two......-stroke marine diesel engine. A turbocharger model together with a blower, a pre-scrubber and a cooler for the exhaust gas recirculation line, are included. The steam turbine, depending on the configuration, is modeled as either a dual or triple pressure level turbine. The condensation and pre-heating process...

  17. Thermodynamic analysis of waste heat power generation system

    International Nuclear Information System (INIS)

    Guo, Jiangfeng; Xu, Mingtian; Cheng, Lin

    2010-01-01

    In the present work, a waste heat power generation system is analyzed based on the criteria with and without considering the heat/exergy loss to the environment. For the criteria without considering the heat/exergy loss to the environment, the first- and second-law efficiencies display different tendencies with the variations of some system parameters. When the heat/exergy loss to the environment is taken into consideration, the first and second law efficiencies display the same tendency. Thus, choosing the appropriate expressions for the performance criteria is crucial for the optimization design of the waste heat power generation system. It is found that there are two approaches to improving the system performance: one is to improve the heat/exergy input; the other is to enhance the heat-work conversion ability of the system. The former would deteriorate the environment if the heat-work conversion ability of the system remains unchanged; the latter could reduce the environmental impact but it's restricted by the heat/exergy input. Therefore, the optimal operation condition should be achieved at the trade-off between the heat/exergy input and the heat-work conversion ability of the system.

  18. A Study of Ballast Water Treatment Using Engine Waste Heat

    Science.gov (United States)

    Balaji, Rajoo; Yaakob, Omar; Koh, Kho King; Adnan, Faizul Amri bin; Ismail, Nasrudin bin; Ahmad, Badruzzaman bin; Ismail, Mohd Arif bin

    2018-05-01

    Heat treatment of ballast water using engine waste heat can be an advantageous option complementing any proven technology. A treatment system was envisaged based on the ballast system of an existing, operational crude carrier. It was found that the available waste heat could raise the temperatures by 25 °C and voyage time requirements were found to be considerable between 7 and 12 days to heat the high volumes of ballast water. Further, a heat recovery of 14-33% of input energies from exhaust gases was recorded while using a test rig arrangement representing a shipboard arrangement. With laboratory level tests at temperature ranges of around 55-75 °C, almost complete species mortalities for representative phytoplankton, zooplankton and bacteria were observed while the time for exposure varied from 15 to 60 s. Based on the heat availability analyses for harvesting heat from the engine exhaust gases(vessel and test rig), heat exchanger designs were developed and optimized using Lagrangian method applying Bell-Delaware approaches. Heat exchanger designs were developed to suit test rig engines also. Based on these designs, heat exchanger and other equipment were procured and erected. The species' mortalities were tested in this mini-scale arrangement resembling the shipboard arrangement. The mortalities realized were > 95% with heat from jacket fresh water and exhaust gases alone. The viability of the system was thus validated.

  19. Tests with blast furnace slag as bed material in a 12 MW waste fired BFB boiler; Fullskalefoersoek med Hyttsand som baeddmaterial i 12 MW avfallseldad BFB-panna

    Energy Technology Data Exchange (ETDEWEB)

    Eklund, Anders; Oehman, Marcus

    2004-11-01

    A full-scale trial has been performed at Saeverstaverket twin 12 MWth BFB boilers in Bollnaes using Hyttsand (a proprietary blast furnace slag) as bed material. The purpose has been to investigate if Hyttsand can be used as bed material in FB boilers for difficult types of fuels. Used fuel has been municipal waste, recovered wood fuel and different types of bio fuels. The test period was 19 days and nearly 100 tons of Hyttsand was used. The most important conclusions are: Good fluidisation can be achieved with Hyttsand as bed material. Hyttsand can fluidise without any changes in boiler settings. Hyttsand can also be mixed with Baskarpsand (a natural sand with over 90% SiO{sub 2}) and used as bed material without any negative changes to the boiler performance. Bed material make-up rate is reduced with up to 30 % when using Hyttsand compared to using Baskarpsand. Other conclusions are: Bed temperature increased slightly and bed temperature deviation decreased. Emissions was in general not affected, however emissions of SO{sub 2} increased slightly. More deposit containing more sulphur was formed on superheater surfaces when using Hyttsand. The increased amount of sulphur when using Hyttsand could be an effect of higher content of sulphur in the fuel or, which is more likely, that sulphur is released from Hyttsand and forms gaseous sulphurous gases. No significant change in produced amounts of fly-, cyclone- or bottom ash. Hyttsand and Baskarpsand had both similar coatings on their particles and similar agglomeration tendencies. There have been some start-up problems during the trials, including two more severe boiler disturbances, but most of these disturbances can be explained and avoided in the future. Previous investigations in laboratory scale using Hyttsand as bed material when firing different bio fuels have shown the advantage of Hyttsand with its higher resistance against a chemical reaction with alkali in the fuel ash compared to conventional bed materials

  20. Management of radioactive wastes with negligible heat generation

    International Nuclear Information System (INIS)

    Alter, U.

    1990-01-01

    In the Federal Republic of Germany only one company is responsible for the management of radioactive wastes with negligible heat generations. This is the Company for Nuclear Service (GNS mbH). It was the intention of the competent authorities of the FRG to intensify state control during conditioning, intermediate storage and transport of low- and medium level radioactive waste. A guideline provides that the responsibility of the waste producers and of those concerned with conditioning, storage and transport of radioactive waste is assigned in the individual case and that the qualitative and quantitative registration of all waste streams will be ensured. An overview of the radioactive waste management within the last two years in the FRG is presented. (orig./DG)

  1. 车用生物燃气工程范例余热定量评估及可利用性分析%Quantitive estimation and availability analysis of waste heat from vehicle biogas plant

    Institute of Scientific and Technical Information of China (English)

    张佳; 邢涛; 孙永明; 孔晓英; 康溪辉; 吕鹏梅; 王春龙; 李金平

    2017-01-01

    after decarburization results in low utilization rate of waste heat. It also reveals that the main parts of the waste heat in the system are made up of 5 types, i.e. waste heat from stripper top gas for decarburization, CO2-poor MEA liquid waste heat after decarburization, waste heat of cooling water from compressor, waste heat in biogas slurry and waste heat of boiler exhaust gas. Besides, the low-grade waste heat has the characteristics of enormous quantity and stabilization. The main parts of heat required include the heat of the fermentation liquid, the heat of maintaining high-temperature anaerobic digestion and the heat of decarburization. The calculation of requirement of heat shows that the quantity of total heat required is 7.85×104MJ/d in the coldest month, and 6.48×104MJ/d in the hottest month. The calculation of waste heat indicates that the potential of total waste heat is respectively 5.87×104MJ/d in the coldest month, and 4.79×104MJ/d in the hottest month. The corresponding maximum energy-saving rate is 74.81% and 73.92%, respectively. The energy-saving potential of each part of waste heat in descending order of quantity is: waste heat of biogas slurry > waste heat of CO2-poor MEA liquid after decarburization > waste heat of stripper top gas for decarburization >waste heat of cooling water from compressor > waste heat of boiler exhaust gas. Additionally, the analysis of waste heat proves that waste heat from this project can be more effectively utilized and preferably collected. Based on the analysis above, we propose some suggestions about the utilization of waste heat: 1) It is recommended that the waste heat of stripper top gas is collected to drive heat pump rather than cycle in system. 2) Waste heat of CO2-poor MEA liquid can be used to warm the low-temperature CO2-rich MEA liquid via the heat exchanger. 3) We recommend the waste heat of compressor cooling water is adopted to produce hot water by the heat pump, which will be regarded as domestic

  2. Heat transfer in vitrified radioactive waste

    International Nuclear Information System (INIS)

    Palancar, M.C.; Luis, M.A.; Luis, P.; Aragon, J.M.; Montero, M.A.

    1987-01-01

    An experimental method for measuring the thermal conductivity and convection coefficient of borosilicate glass cylinders, containing a simulated high level radioactive waste, is described. A simulation of the thermal behaviour of matrices of solidified waste during the cooling in air, water and a geological repository has been done. The experimental values of the thermal conductivity are ranging from 0.267 to 0.591 w/m K, for matrices with simulated waste contents of 10 to 40% (the waste is simulated by no radioactive isotopes). The convection coefficient for air/cylinders under the operating conditions used is 116 w/m 2 K. The simulated operation of cooling in air shows that about 1-2 days are enough to cool a solidified waste cylinder 0.6m diameter from 900 to 400 0 C. The cooling under water from 400 to near 80 0 C is faster than in air, but sharp temperature gradients within the matrices could be expected. The simulation of geological repositories lead to some criteria of arranging the matrices for avoiding undesirable high temperature points. (author) 1 fig

  3. Generalization of experimental data and development of recommendations for calculating heat transfer of a staggered tube bank with helical and ring extended-surface tubes in a perpendicular gas stream (for new formulation of standard method for boiler heat analyses)

    Energy Technology Data Exchange (ETDEWEB)

    Fomina, V N; Titova, E Ya; Migai, V K; Bystrov, P G; Pis' mennyi, E N [Vsesoyuznyi Teplotekhnicheskii Institut (USSR)

    1991-06-01

    Comparatively evaluates methods for determination of optimum design of extended-surface tubes used in water walls of boilers fired with coal and other fuels in commercial power plants in the USSR. The standard calculation methods introduced in 1973 and other methods developed and tested by individual research institutes of the USSR are described. New and original formulae based on the results of physical and mathematical modeling are evaluated. Heat transfer from flue gases to water walls is analyzed. Arrangement of tube banks, design of extended-surface tubes and other factors that influence heat transfer are considered. Evaluations show that from among the analyzed calculation methods the method developed by the KPI institute is superior to others (it is most accurate and universal). Investigations show that the coefficient of thermal efficiency of the economizers (1st and 2nd stage) of boilers fired with coal amounts to about 0.85. The coefficient considers effects of buildup on the economizer tubes. Use of the method is explained on example of boilers fired with black coal from the Ehkibastuz. 13 refs.

  4. Recov'Heat: An estimation tool of urban waste heat recovery potential in sustainable cities

    Science.gov (United States)

    Goumba, Alain; Chiche, Samuel; Guo, Xiaofeng; Colombert, Morgane; Bonneau, Patricia

    2017-02-01

    Waste heat recovery is considered as an efficient way to increase carbon-free green energy utilization and to reduce greenhouse gas emission. Especially in urban area, several sources such as sewage water, industrial process, waste incinerator plants, etc., are still rarely explored. Their integration into a district heating system providing heating and/or domestic hot water could be beneficial for both energy companies and local governments. EFFICACITY, a French research institute focused on urban energy transition, has developed an estimation tool for different waste heat sources potentially explored in a sustainable city. This article presents the development method of such a decision making tool which, by giving both energetic and economic analysis, helps local communities and energy service companies to make preliminary studies in heat recovery projects.

  5. Applications guide for waste heat recovery

    Science.gov (United States)

    Moynihan, P. I.

    1983-01-01

    The state-of-the-art of commercially available organic Rankine cycle (ORC) hardware from a literature search and industry survey is assessed. Engineering criteria for applying ORC technology are established, and a set of nomograms to enable the rapid sizing of the equipment is presented. A comparison of an ORC system with conventional heat recovery techniques can be made with a nomogram developed for a recuperative heat exchanger. A graphical technique for evaluating the economic aspects of an ORC system and conventional heat recovery method is discussed: also included is a description of anticipated future trends in organic Rankine cycle R&D.

  6. A comparison of fuzzy logic and cluster renewal approaches for heat transfer modeling in a 1296 t/h CFB boiler with low level of flue gas recirculation

    Directory of Open Access Journals (Sweden)

    Błaszczuk Artur

    2017-03-01

    Full Text Available The interrelation between fuzzy logic and cluster renewal approaches for heat transfer modeling in a circulating fluidized bed (CFB has been established based on a local furnace data. The furnace data have been measured in a 1296 t/h CFB boiler with low level of flue gas recirculation. In the present study, the bed temperature and suspension density were treated as experimental variables along the furnace height. The measured bed temperature and suspension density were varied in the range of 1131-1156 K and 1.93-6.32 kg/m3, respectively. Using the heat transfer coefficient for commercial CFB combustor, two empirical heat transfer correlation were developed in terms of important operating parameters including bed temperature and also suspension density. The fuzzy logic results were found to be in good agreement with the corresponding experimental heat transfer data obtained based on cluster renewal approach. The predicted bed-to-wall heat transfer coefficient covered a range of 109-241 W/(m2K and 111-240 W/(m2K, for fuzzy logic and cluster renewal approach respectively. The divergence in calculated heat flux recovery along the furnace height between fuzzy logic and cluster renewal approach did not exceeded ±2%.

  7. Alternatives Generation and Analysis for Heat Removal from High Level Waste Tanks

    Energy Technology Data Exchange (ETDEWEB)

    WILLIS, W.L.

    2000-06-15

    This document addresses the preferred combination of design and operational configurations to provide heat removal from high-level waste tanks during Phase 1 waste feed delivery to prevent the waste temperature from exceeding tank safety requirement limits. An interim decision for the preferred method to remove the heat from the high-level waste tanks during waste feed delivery operations is presented herein.

  8. Alternatives Generation and Analysis for Heat Removal from High Level Waste Tanks

    International Nuclear Information System (INIS)

    WILLIS, W.L.

    2000-01-01

    This document addresses the preferred combination of design and operational configurations to provide heat removal from high-level waste tanks during Phase 1 waste feed delivery to prevent the waste temperature from exceeding tank safety requirement limits. An interim decision for the preferred method to remove the heat from the high-level waste tanks during waste feed delivery operations is presented herein

  9. Pressure intelligent control strategy of Waste heat recovery system of converter vapors

    Science.gov (United States)

    Feng, Xugang; Wu, Zhiwei; Zhang, Jiayan; Qian, Hong

    2013-01-01

    The converter gas evaporative cooling system is mainly used for absorbing heat in the high temperature exhaust gas which produced by the oxygen blowing reaction. Vaporization cooling steam pressure control system of converter is a nonlinear, time-varying, lagging behind, close coupling of multivariable control object. This article based on the analysis of converter operation characteristics of evaporation cooling system, of vaporization in a production run of pipe pressure variation and disturbance factors.For the dynamic characteristics of the controlled objects,we have improved the conventional PID control scheme.In Oxygen blowing process, we make intelligent control by using fuzzy-PID cascade control method and adjusting the Lance,that it can realize the optimization of the boiler steam pressure control.By design simulation, results show that the design has a good control not only ensures drum steam pressure in the context of security, enabling efficient conversion of waste heat.And the converter of 1800 flue gas through pipes and cool and dust removal also can be cooled to about 800. Therefore the converter haze evaporative cooling system has achieved to the converter haze temperature decrease effect and enhanced to the coal gas returns-ratio.

  10. Method of heat decomposition for chemical decontaminating resin waste

    International Nuclear Information System (INIS)

    Kikuchi, Akira.

    1988-01-01

    Purpose: To make resin wastes into non-deleterious state, discharge them into a resin waste storage tank of existent radioactive waste processing facility and store and dispose them. Constitution: In the processing of chemical decontaminating resin wastes, iron exchange resins adsorbing chemical decontaminating agents comprising a solution of citric acid, oxalic acid, formic acid and EDTA alone or as a mixture of them are heated to dry, thermally decomposed and then separated from the ion exchange resins. That is, the main ingredients of the chemical decontaminating agents are heat-decomposed when heated and dried at about 250 deg C in air and converted into non-toxic gases such as CO, CO 2 , NO, NO 2 or H 2 O. Further, since combustion or carbonization of the basic materials for the resin is not caused at such a level of temperature, the resin wastes removed with organic acid and chelating agents are transferred to an existent resin waste storage tank and stored therein. In this way, facility cost and radiation exposure can remarkably be decreased. (Kamimura, M.)

  11. Heat exchanger modeling and identification for control of waste heat recovery systems in diesel engines

    NARCIS (Netherlands)

    Feru, E.; Willems, F.P.T.; Rojer, C.; Jager, B. de; Steinbuch, M.

    2013-01-01

    To meet future CO2 emission targets, Waste Heat Recovery systems have recently attracted much attention for automotive applications, especially for long haul trucks. This paper focuses on the development of a dynamic counter-flow heat exchanger model for control purposes. The model captures the

  12. Insights into the chemistry of the Claus reaction furnace and waste heat boiler

    International Nuclear Information System (INIS)

    Clark, P.D.; Dowling, N.I.; Huang, M.

    1997-01-01

    Methods to deal with the unwanted by-product of acid-gas combustion in the Claus reaction furnace were presented. The by-product, carbon disulfide (CS 2 ), is disturbing because if it is not converted to H 2 S in the first catalytic converter, it will appear as a sulfur emission in the tail gas of plants not using reductive clean-up technology. To address this issue, Claus catalysts have been designed specifically for CS 2 hydrolysis. Studies have been conducted to determine what type of hydrocarbons lead to CS 2 formation. It was concluded that all hydrocarbons result in CS 2 production, but that benzene is particularly difficult. Data for a wide range of acid gas compositions and contaminant hydrocarbons at different process conditions was presented. Methods to destroy CS 2 in the furnace were also identified

  13. EMISSIONS FROM CO-COMBUSTION OF COAL AND MUNICIPAL SOLID WASTE IN DOMESTIC CENTRAL HEATING BOILER

    Directory of Open Access Journals (Sweden)

    Ewelina Maria Cieślik

    2017-04-01

    The results were analyzed in terms of combustion efficiency, emissions of major pollutants (NOx, CO, SO2 and fly ash with adsorbed of PAHs on its surface. The average concentration of emitted particulate matter was 764 mg m-3, and CO - 1944, SO2 - 1256 NOx - 555 mg m-3 (STP, 3% O2, dry gas. The flue gases contain fly ash, with a significant carbon content EC (average 31% and a high proportion of PM10 and PM2.5 - respectively 100 and 75% by volume.

  14. Entropy Generation of Desalination Powered by Variable Temperature Waste Heat

    Directory of Open Access Journals (Sweden)

    David M. Warsinger

    2015-10-01

    Full Text Available Powering desalination by waste heat is often proposed to mitigate energy consumption and environmental impact; however, thorough technology comparisons are lacking in the literature. This work numerically models the efficiency of six representative desalination technologies powered by waste heat at 50, 70, 90, and 120 °C, where applicable. Entropy generation and Second Law efficiency analysis are applied for the systems and their components. The technologies considered are thermal desalination by multistage flash (MSF, multiple effect distillation (MED, multistage vacuum membrane distillation (MSVMD, humidification-dehumidification (HDH, and organic Rankine cycles (ORCs paired with mechanical technologies of reverse osmosis (RO and mechanical vapor compression (MVC. The most efficient technology was RO, followed by MED. Performances among MSF, MSVMD, and MVC were similar but the relative performance varied with waste heat temperature or system size. Entropy generation in thermal technologies increases at lower waste heat temperatures largely in the feed or brine portions of the various heat exchangers used. This occurs largely because lower temperatures reduce recovery, increasing the relative flow rates of feed and brine. However, HDH (without extractions had the reverse trend, only being competitive at lower temperatures. For the mechanical technologies, the energy efficiency only varies with temperature because of the significant losses from the ORC.

  15. Utilizing waste heat. Energy recovery options for trade and industry

    Energy Technology Data Exchange (ETDEWEB)

    Krieg, W

    1988-08-01

    The article shows options for efficient and low-cost thermal energy recovery. Heat recovery involves a number of problems, e.g. the type of waste heat, the uses of the energy recovered, and the best way of utilizing it. There is no generally applicable way of solving these problems. Some practical examples are presented. Economically efficient solutions require detailed technical knowledge as well as a good portion of creativity and imagination. (BR).

  16. Heat exchanger with dirt separator for the use of the heat energy of waste water

    Energy Technology Data Exchange (ETDEWEB)

    1975-11-13

    Well-known heat exchanger systems consist of separate heat exchangers and dirt separators. In the case here in question both devices form a unit. A finned tube heat exchanger is positioned in the center of the dirt separator and is given extra protection through deflection sheets. A safety overflow is supplied so that no residue can appear in the waste water line when decanting.

  17. Utilization of waste heat from aluminium electrolytic cell

    Science.gov (United States)

    Nosek, Radovan; Gavlas, Stanislav; Lenhard, Richard; Malcho, Milan; Sedlak, Veroslav; Teie, Sebastian

    2017-12-01

    During the aluminium production, 50% of the supplied energy is consumed by the chemical process, and 50% of the supplied energy is lost in form of heat. Heat losses are necessary to maintain a frozen side ledge to protect the side walls, so extra heat has to be wasted. In order to increase the energy efficiency of the process, it is necessary to significantly lower the heat losses dissipated by the furnace's external surface. Goodtech Recovery Technology (GRT) has developed a technology based on the use of heat pipes for utilization energy from the waste heat produced in the electrolytic process. Construction of condenser plays important role for efficient operation of energy systems. The condensation part of the heat pipe is situated on top of the heating zone. The thermal oil is used as cooling medium in the condenser. This paper analyses the effect of different operation condition of thermal oil to thermal performance. From the collected results it is obvious that the larger mass flow and higher temperature cause better thermal performance and lower pressure drop.

  18. Experimental study on dew point corrosion characteristics of the heating surface in a 65 t/h biomass-fired circulating fluidized bed boiler

    International Nuclear Information System (INIS)

    Wang, Yungang; Ma, Haidong; Liang, Zhiyuan; Chen, Heng; Zhao, Qinxin; Jin, Xin

    2016-01-01

    Highlights: • Dew point corrosion and ash deposit tests in a biomass-fired boiler were performed. • The XRD, XRF and SEM methods were used to analyze corrosion samples. • The deposits were made up of ash deposit layer, coupling layer and corrosion layer. • The metal matrix simultaneously confronted chlorine corrosion and oxygen corrosion. - Abstract: The dew point corrosion characteristics of the heating surface in a 65 t/h biomass-fired circulating fluidized bed (CFB) boiler were experimentally studied. The cross-sectional morphology and composition of the ash deposition were analyzed by scanning electron microscope (SEM), X-ray diffraction (XRD) and X-ray fluorescence spectrum (XRF), respectively. The results showed that the test tube surface was covered by ash deposit layer, coupling layer and corrosion layer. The ash deposit layer and the coupling layer were prone to spall off together. The coupling layer consists of partial ash and corrosion products. The corrosion layer was mainly composed of chlorides (FeCl_3, FeCl_2, and FeOCl) and oxides (FeOOH, Fe_2O_3). With the increase of the tube wall temperature, the corrosion depth decreased dramatically and the dew point corrosion was alleviated efficiently. The metal matrix simultaneously suffered from chlorine corrosion and oxygen corrosion. As the tube wall temperature was above water dew point, the main corrosion mode was oxygen corrosion. As the tube wall temperature was below water dew point, the main corrosion mode was chlorine corrosion.

  19. Nuclear power plant waste heat utilization

    Energy Technology Data Exchange (ETDEWEB)

    Ryther, J.H.; Huke, R.E.; Archer, J.C.; Price, D.R.; Jewell, W.J.; Hayes, T.D.; Witherby, H.R.

    1977-09-01

    The possibility of using Vermont Yankee condenser effluent for commercial food growth enhancement was examined. It was concluded that for the Vermont Yankee Nuclear Station, commercial success, both for horticulture and aquaculture endeavors, could not be assured without additional research in both areas. This is due primarily to two problems. First, the particularly low heat quality of our condenser discharge, being nominally 72 +- 2/sup 0/F; and second, to the capital intensive support systems. The capital needed for the support systems include costs of pumps, piping and controls to move the heated water to growing facilities and the costs of large, efficient heat exchangers that may be necessary to avoid regulatory difficulties due to the 1958 Delaney Amendment to the U.S. Food, Drug and Cosmetics Act. Recommendations for further work include construction of a permanent aquaculture research laboratory and a test greenhouse complex based on a greenhouse wherein a variety of heating configurations would be installed and tested. One greenhouse would be heated with biogas from an adjacent anaerobic digester thermally boosted during winter months by Vermont Yankee condenser effluent. The aquaculture laboratory would initially be dedicated to the Atlantic salmon restoration program. It appears possible to raise fingerling salmon to smolt size within 7 months using water warmed to about 60/sup 0/F. The growth rate by this technique is increased by a factor of 2 to 3. A system concept has been developed which includes an aqua-laboratory, producing 25,000 salmon smolt annually, a 4-unit greenhouse test horticulture complex and an 18,000 square foot commercial fish-rearing facility producing 100,000 pounds of wet fish (brook trout) per year. The aqualab and horticulture test complex would form the initial phase of construction. The trout-rearing facility would be delayed pending results of laboratory studies confirming its commercial viability.

  20. Nuclear power plant waste heat utilization

    International Nuclear Information System (INIS)

    Ryther, J.H.; Huke, R.E.; Archer, J.C.; Price, D.R.; Jewell, W.J.; Hayes, T.D.; Witherby, H.R.

    1977-09-01

    The possibility of using Vermont Yankee condenser effluent for commercial food growth enhancement was examined. It was concluded that for the Vermont Yankee Nuclear Station, commercial success, both for horticulture and aquaculture endeavors, could not be assured without additional research in both areas. This is due primarily to two problems. First, the particularly low heat quality of our condenser discharge, being nominally 72 +- 2 0 F; and second, to the capital intensive support systems. The capital needed for the support systems include costs of pumps, piping and controls to move the heated water to growing facilities and the costs of large, efficient heat exchangers that may be necessary to avoid regulatory difficulties due to the 1958 Delaney Amendment to the U.S. Food, Drug and Cosmetics Act. Recommendations for further work include construction of a permanent aquaculture research laboratory and a test greenhouse complex based on a greenhouse wherein a variety of heating configurations would be installed and tested. One greenhouse would be heated with biogas from an adjacent anaerobic digester thermally boosted during winter months by Vermont Yankee condenser effluent. The aquaculture laboratory would initially be dedicated to the Atlantic salmon restoration program. It appears possible to raise fingerling salmon to smolt size within 7 months using water warmed to about 60 0 F. The growth rate by this technique is increased by a factor of 2 to 3. A system concept has been developed which includes an aqua-laboratory, producing 25,000 salmon smolt annually, a 4-unit greenhouse test horticulture complex and an 18,000 square foot commercial fish-rearing facility producing 100,000 pounds of wet fish (brook trout) per year. The aqualab and horticulture test complex would form the initial phase of construction. The trout-rearing facility would be delayed pending results of laboratory studies confirming its commercial viability

  1. Temperature control of evaporators in automotive waste heat recovery systems

    NARCIS (Netherlands)

    Oom, M.E.E.; Feru, E.; de Jager, A.G.; de Lange, H.C.; Ouwerkerk, H.

    2017-01-01

    his paper presents a control strategy for the steam generation process in automotive waste heat recovery systems that are based on the subcritical Rankine cycle. The central question is how to regulate the flow of water into the evaporator such that dry steam is generated at its outlet, subject to

  2. Heat-deproteinated xenogeneic bone from slaughterhouse waste ...

    Indian Academy of Sciences (India)

    Unknown

    Xenogeneic bone procured from the slaughterhouse waste was deproteinated by heat treatment method intended for use as a bone ... bone resembles hydroxyapatite (HA) with composition,. Ca10(PO4)6(OH)2. HA is a potential implant .... order to obtain antigenic-free inorganic bone minerals. To gain information about the ...

  3. Optimal Control of Diesel Engines with Waste Heat Recovery System

    NARCIS (Netherlands)

    Willems, F.P.T.; Donkers, M.C.F.; Kupper, F.

    2014-01-01

    This study presents an integrated energy and emission management strategy for a Euro-VI diesel engine with Waste Heat Recovery (WHR) system. This Integrated Powertrain Control (IPC) strategy optimizes the CO2-NOx trade-off by minimizing the operational costs associated with fuel and AdBlue

  4. Optimal control of diesel engines with waste heat recovery systems

    NARCIS (Netherlands)

    Willems, F.P.T.; Donkers, M.C.F.; Kupper, F.; Waschl, H.; Kolmanovsky, I.; Steinbuch, M.; Del Re, L.

    2014-01-01

    This study presents an integrated energy and emission management strategy for a Euro-VI diesel engine with Waste Heat Recovery (WHR) system. This Integrated Powertrain Control (IPC) strategy optimizes the CO 2 - NO x trade-off by minimizing the operational costs associated with fuel and AdBlue

  5. Control of automotive waste heat recovery systems with parallel evaporators

    NARCIS (Netherlands)

    Feru, E.; Willems, F.P.T.; Rascanu, G.C.; Jager, de A.G.; Steinbuch, M.

    2014-01-01

    In this paper, Model Predictive Control (MPC) is applied to control a Waste Heat Recovery system for a highly dynamic automotive application. As a benchmark, a commonly applied control strategy is used that consists of a feedforward based on engine conditions and of two PI controllers that

  6. Heat transfer studies in waste repository design

    International Nuclear Information System (INIS)

    Boehm, R.F.; Chen, Y.T.; Izzeldin, A.; Kuharic, W.; Sudan, N.

    1994-01-01

    The main task of this project is the development of visualization methods in heat transfer through porous media. Experiments have been performed related to the determination of the wavelength that gives equality of the refractive indices of the porous material and the liquid. The work has been accomplished using the calibration setup consisting of a 2-in. long test cell filled with 2-mm diameter soda-lime glass beads. A supplemental task is an unsaturated flow experiment with heat transfer in porous media. For this work the medium of interest in quartz beads. Essentially two-dimensional flows of admitted water are able to be examined. During this quarter, the setup and calibration of the experimental instrumentation was done. Also the modification of the main experimental tank and the inflow system was carried out. Initial testing was done

  7. Optimization-based design of waste heat recovery systems

    DEFF Research Database (Denmark)

    Cignitti, Stefano

    /or selected. This dissertation focuses on the chemical product and process systems used for waste heat recovery. Here, chemical products are working fluids, which are under continuous development and screening to fulfill regulatory environmental protection and safe operation requirements. Furthermore......, for the recovery of low-grade waste heat, new fluids and processes are needed to make the recovery technically and economically feasible. As the chemical product is influential in the design of the process system, the design of novel chemical products must be considered with the process system. Currently, state...... product and process system in terms of efficiency and sustainability. Today, some of the most important chemical product design problems are solvents and working fluids. Solvents are a vital part in the recovery of valuable resources in separation processes or waste water treatment. Working fluids...

  8. Prototype implementation and experimental analysis of water heating using recovered waste heat of chimneys

    Directory of Open Access Journals (Sweden)

    Mahmoud Khaled

    2015-03-01

    Full Text Available This work discusses a waste heat recovery system (WHRS applied to chimneys for heating water in residential buildings. A prototype illustrating the suggested system is implemented and tested. Different waste heat scenarios by varying the quantity of burned firewood (heat input are experimented. The temperature at different parts of the WHRS and the gas flow rates of the exhaust pipes are measured. Measurements showed that the temperature of 95 L tank of water can be increased by 68 °C within one hour. Obtained results show that the convection and radiation exchanges at the bottom surface of the tank have a considerable impact on the total heat transfer rate of the water (as high as 70%.

  9. Thermodynamic performance comparison between ORC and Kalina cycles for multi-stream waste heat recovery

    International Nuclear Information System (INIS)

    Wang, Yufei; Tang, Qikui; Wang, Mengying; Feng, Xiao

    2017-01-01

    Highlights: • Comparison between ORC and Kalina cycles (KC) for multi-stream waste heat recovery. • Divide waste heat into straight, convex and concave based on its composite curve. • Use heat ratio and temperature of the most point to show the feature of waste heat. • KC is suitable for straight and most concave heat, while ORC for convex one. - Abstract: Organic Rankine cycle (ORC) and Kalina cycle are the main technologies to recover waste heat for power generation. Up to now, many works dealing with the thermodynamic performance comparison between ORC and Kalina cycles are available, but these studies considered for heat recovery from a single heat source or stream. In the process industry, there are multiple waste heat streams, forming a complex heat source profile. In this paper, based on the simulation model developed in the Aspen Hysys software, the two cycles are calculated and compared. According to the waste heat composite curve, the multi-stream waste heat is divided into three kinds, straight, convex, and concave waste heat. Two parameters, the ratio of the heat above and below the most salient/concave point (R) and the temperature of the most point, are used to roughly express the feature of waste heat. With the efficiency from waste heat (exergy) to power as energy performance indicator, the calculation results for waste heat with maximum supply temperature 180 °C show that for straight and concave waste heat with R not less than 0.2, Kalina cycle is better than ORC, while for convex waste heat, ORC is preferable. The work can provide a reference to choose a suitable technology to recover low temperature waste heat for power generation in the process industry.

  10. Validation/Uncertainty Quantification for Large Eddy Simulations of the heat flux in the Tangentially Fired Oxy-Coal Alstom Boiler Simulation Facility

    Energy Technology Data Exchange (ETDEWEB)

    Smith, P.J.; Eddings, E.G.; Ring, T.; Thornock, J.; Draper, T.; Isaac, B.; Rezeai, D.; Toth, P.; Wu, Y.; Kelly, K.

    2014-08-01

    The objective of this task is to produce predictive capability with quantified uncertainty bounds for the heat flux in commercial-scale, tangentially fired, oxy-coal boilers. Validation data came from the Alstom Boiler Simulation Facility (BSF) for tangentially fired, oxy-coal operation. This task brings together experimental data collected under Alstom’s DOE project for measuring oxy-firing performance parameters in the BSF with this University of Utah project for large eddy simulation (LES) and validation/uncertainty quantification (V/UQ). The Utah work includes V/UQ with measurements in the single-burner facility where advanced strategies for O2 injection can be more easily controlled and data more easily obtained. Highlights of the work include: • Simulations of Alstom’s 15 megawatt (MW) BSF, exploring the uncertainty in thermal boundary conditions. A V/UQ analysis showed consistency between experimental results and simulation results, identifying uncertainty bounds on the quantities of interest for this system (Subtask 9.1) • A simulation study of the University of Utah’s oxy-fuel combustor (OFC) focused on heat flux (Subtask 9.2). A V/UQ analysis was used to show consistency between experimental and simulation results. • Measurement of heat flux and temperature with new optical diagnostic techniques and comparison with conventional measurements (Subtask 9.3). Various optical diagnostics systems were created to provide experimental data to the simulation team. The final configuration utilized a mid-wave infrared (MWIR) camera to measure heat flux and temperature, which was synchronized with a high-speed, visible camera to utilize two-color pyrometry to measure temperature and soot concentration. • Collection of heat flux and temperature measurements in the University of Utah’s OFC for use is subtasks 9.2 and 9.3 (Subtask 9.4). Several replicates were carried to better assess the experimental error. Experiments were specifically designed for the

  11. Feasibility of Thermoelectric Waste Heat Recovery from Research Reactor

    International Nuclear Information System (INIS)

    Lee, Byunghee

    2015-01-01

    A thermoelectric generator has the most competitive method to regenerate the waste heat from research reactors, because it has no limitation on operating temperature. In addition, since the TEG is a solid energy conversion device converting heat to electricity directly without moving parts, the regenerating power system becomes simple and highly reliable. In this regard, a waste heat recovery using thermoelectric generator (TEG) from 15-MW pool type research reactor is suggested and the feasibility is demonstrated. The producible power from waste heat is estimated with respect to the reactor parameters, and an application of the regenerated power is suggested by performing a safety analysis with the power. The producible power from TEG is estimated with respect to the LMTD of the HX and the required heat exchange area is also calculated. By increasing LMTD from 2 K to 20K, the efficiency and the power increases greatly. Also an application of the power regeneration system is suggested by performing a safety analysis with the system, and comparing the results with reference case without the power regeneration

  12. Salt disposal of heat-generating nuclear waste

    International Nuclear Information System (INIS)

    Leigh, Christi D.; Hansen, Francis D.

    2011-01-01

    This report summarizes the state of salt repository science, reviews many of the technical issues pertaining to disposal of heat-generating nuclear waste in salt, and proposes several avenues for future science-based activities to further the technical basis for disposal in salt. There are extensive salt formations in the forty-eight contiguous states, and many of them may be worthy of consideration for nuclear waste disposal. The United States has extensive experience in salt repository sciences, including an operating facility for disposal of transuranic wastes. The scientific background for salt disposal including laboratory and field tests at ambient and elevated temperature, principles of salt behavior, potential for fracture damage and its mitigation, seal systems, chemical conditions, advanced modeling capabilities and near-future developments, performance assessment processes, and international collaboration are all discussed. The discussion of salt disposal issues is brought current, including a summary of recent international workshops dedicated to high-level waste disposal in salt. Lessons learned from Sandia National Laboratories' experience on the Waste Isolation Pilot Plant and the Yucca Mountain Project as well as related salt experience with the Strategic Petroleum Reserve are applied in this assessment. Disposal of heat-generating nuclear waste in a suitable salt formation is attractive because the material is essentially impermeable, self-sealing, and thermally conductive. Conditions are chemically beneficial, and a significant experience base exists in understanding this environment. Within the period of institutional control, overburden pressure will seal fractures and provide a repository setting that limits radionuclide movement. A salt repository could potentially achieve total containment, with no releases to the environment in undisturbed scenarios for as long as the region is geologically stable. Much of the experience gained from United

  13. Salt disposal of heat-generating nuclear waste.

    Energy Technology Data Exchange (ETDEWEB)

    Leigh, Christi D. (Sandia National Laboratories, Carlsbad, NM); Hansen, Francis D.

    2011-01-01

    This report summarizes the state of salt repository science, reviews many of the technical issues pertaining to disposal of heat-generating nuclear waste in salt, and proposes several avenues for future science-based activities to further the technical basis for disposal in salt. There are extensive salt formations in the forty-eight contiguous states, and many of them may be worthy of consideration for nuclear waste disposal. The United States has extensive experience in salt repository sciences, including an operating facility for disposal of transuranic wastes. The scientific background for salt disposal including laboratory and field tests at ambient and elevated temperature, principles of salt behavior, potential for fracture damage and its mitigation, seal systems, chemical conditions, advanced modeling capabilities and near-future developments, performance assessment processes, and international collaboration are all discussed. The discussion of salt disposal issues is brought current, including a summary of recent international workshops dedicated to high-level waste disposal in salt. Lessons learned from Sandia National Laboratories' experience on the Waste Isolation Pilot Plant and the Yucca Mountain Project as well as related salt experience with the Strategic Petroleum Reserve are applied in this assessment. Disposal of heat-generating nuclear waste in a suitable salt formation is attractive because the material is essentially impermeable, self-sealing, and thermally conductive. Conditions are chemically beneficial, and a significant experience base exists in understanding this environment. Within the period of institutional control, overburden pressure will seal fractures and provide a repository setting that limits radionuclide movement. A salt repository could potentially achieve total containment, with no releases to the environment in undisturbed scenarios for as long as the region is geologically stable. Much of the experience gained from

  14. Heat Pipe-Assisted Thermoelectric Power Generation Technology for Waste Heat Recovery

    Science.gov (United States)

    Jang, Ju-Chan; Chi, Ri-Guang; Rhi, Seok-Ho; Lee, Kye-Bock; Hwang, Hyun-Chang; Lee, Ji-Su; Lee, Wook-Hyun

    2015-06-01

    Currently, large amounts of thermal energy dissipated from automobiles are emitted through hot exhaust pipes. This has resulted in the need for a new efficient recycling method to recover energy from waste hot exhaust gas. The present experimental study investigated how to improve the power output of a thermoelectric generator (TEG) system assisted by a wickless loop heat pipe (loop thermosyphon) under the limited space of the exhaust gas pipeline. The present study shows a novel loop-type heat pipe-assisted TEG concept to be applied to hybrid vehicles. The operating temperature of a TEG's hot side surface should be as high as possible to maximize the Seebeck effect. The present study shows a novel TEG concept of transferring heat from the source to the sink. This technology can transfer waste heat to any local place with a loop-type heat pipe. The present TEG system with a heat pipe can transfer heat and generate an electromotive force power of around 1.3 V in the case of 170°C hot exhaust gas. Two thermoelectric modules (TEMs) for a conductive block model and four Bi2Te3 TEMs with a heat pipe-assisted model were installed in the condenser section. Heat flows to the condenser section from the evaporator section connected to the exhaust pipe. This novel TEG system with a heat pipe can be placed in any location on an automobile.

  15. Increase of energy efficiency in proportional adjusting of flow rate in the boiler circuit

    OpenAIRE

    Artamonov Pavel A.; Kurilenko Nikolai I.; Mamontov Gennady Ya.

    2017-01-01

    The article presents the results of theoretical studies in the field of the boiler circuit operating modes for the boiler rooms operating by the independent heat supply scheme. The 3D model of a boiler circuit for a boiler room with 3 MW rated output was developed, based on which there was made an estimation of the boiler pump performance indicators. There is proposed a method for reducing energy costs for the operation of the pumping equipment of the boiler circuit.

  16. Cracking and corrosion recovery boiler

    Energy Technology Data Exchange (ETDEWEB)

    Suik, H. [Tallinn Technical University, Horizon Pulp and Paper, Tallinn (Estonia)

    1998-12-31

    The corrosion of heat surfaces and the cracking the drums are the main problems of the recovery boiler. These phenomena have been appeared during long-term operation of boiler `Mitsubishi - 315` erected at 1964. Depth of the crack is depending on the number of shutdowns and on operation time. Corrosion intensity of different heat surfaces is varying depend on the metal temperature and the conditions at place of positioning of tube. The lowest intensity of corrosion is on the bank tubes and the greatest is on the tubes of the second stage superheater and on the tubes at the openings of air ports. (orig.) 5 refs.

  17. Cracking and corrosion recovery boiler

    Energy Technology Data Exchange (ETDEWEB)

    Suik, H [Tallinn Technical University, Horizon Pulp and Paper, Tallinn (Estonia)

    1999-12-31

    The corrosion of heat surfaces and the cracking the drums are the main problems of the recovery boiler. These phenomena have been appeared during long-term operation of boiler `Mitsubishi - 315` erected at 1964. Depth of the crack is depending on the number of shutdowns and on operation time. Corrosion intensity of different heat surfaces is varying depend on the metal temperature and the conditions at place of positioning of tube. The lowest intensity of corrosion is on the bank tubes and the greatest is on the tubes of the second stage superheater and on the tubes at the openings of air ports. (orig.) 5 refs.

  18. Ecological boiler modernization, feasible energy solutions

    International Nuclear Information System (INIS)

    Krcek, F.; Matev, M.; Sykora, J.; Chladek, J.

    2005-01-01

    Alstom Power, s.r.o., ALSTOM GROUP in Brno, Czech Republic is a successor of PBS (First Brno Machine Works). PBS was a well-known company in Bulgaria - mainly as Heating Power Plant (HPP) and Industrial Plant supplier of boilers, industrial steam turbines, milling systems, heat exchangers Btc. PBS has been privatised in two stages starting at1993 year. Alstom recently deals with boiler and heat exchanger products. Industrial turbine but has been sold to Siemens in 2004

  19. Measurement of gas species, temperatures, char burnout, and wall heat fluxes in a 200-MW{sub e} lignite-fired boiler at different loads

    Energy Technology Data Exchange (ETDEWEB)

    Li, Zhengqi; Jing, Jianping; Liu, Guangkui; Chen, Zhichao; Liu, Chunlong [School of Energy Science and Engineering, Harbin Institute of Technology, 92, West Dazhi Street, Harbin 150001 (China)

    2010-04-15

    We measured various operational parameters of a 200-MW{sub e}, wall-fired, lignite utility boiler under different loads. The parameters measured were gas temperature, gas species concentration, char burnout, component release rates (C, H and N), furnace temperature, heat flux, and boiler efficiency. Cold air experiments of a single burner were conducted in the laboratory. A double swirl flow pulverized-coal burner has two ring recirculation zones that start in the secondary air region of the burner. With increasing secondary air flow, the air flow axial velocity increases, the maximum values for the radial velocity, tangential velocity, and turbulence intensity all increase, and there are slight increases in the air flow swirl intensity and the recirculation zone size. With increasing load gas, the temperature and CO concentration in the central region of burner decrease, while O{sub 2} concentration, NO{sub x} concentration, char burnout, and component release rates of C, H, and N increase. Pulverized-coal ignites farther into the burner, in the secondary air region. Gas temperature, O{sub 2} concentration, NO{sub x} concentration, char burnout and component release rates of C, H, and N all increase. Furthermore, CO concentration varies slightly and pulverized-coal ignites closer. In the side wall region, gas temperature, O{sub 2} concentration, and NO{sub x} concentration all increase, but CO concentration varies only slightly. In the bottom row burner region the furnace temperature and heat flux increase appreciably, but the increase become more obvious in the middle and top row burner regions and in the burnout region. Compared with a 120-MW{sub e} load, the mean NO{sub x} emission at the air preheater exits for 190-MW{sub e} load increases from 589.5 mg/m{sup 3} (O{sub 2} = 6%) to 794.6 mg/m{sup 3} (O{sub 2} = 6%), and the boiler efficiency increases from 90.73% to 92.45%. (author)

  20. Waste Heat Recovery. Technology and Opportunities in U.S. Industry

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, Ilona [BCS, Inc., Laurel, MD (United States); Choate, William T. [BCS, Inc., Laurel, MD (United States); Davidson, Amber [BCS, Inc., Laurel, MD (United States)

    2008-03-01

    This study was initiated in order to evaluate RD&D needs for improving waste heat recovery technologies. A bottomup approach is used to evaluate waste heat quantity, quality, recovery practices, and technology barriers in some of the largest energyconsuming units in U.S. manufacturing. The results from this investigation serve as a basis for understanding the state of waste heat recovery and providing recommendations for RD&D to advance waste heat recovery technologies.

  1. Applications of thermal energy storage to waste heat recovery in the food processing industry

    Science.gov (United States)

    Wojnar, F.; Lunberg, W. L.

    1980-01-01

    A study to assess the potential for waste heat recovery in the food industry and to evaluate prospective waste heat recovery system concepts employing thermal energy storage was conducted. The study found that the recovery of waste heat in canning facilities can be performed in significant quantities using systems involving thermal energy storage that are both practical and economical. A demonstration project is proposed to determine actual waste heat recovery costs and benefits and to encourage system implementation by the food industry.

  2. Heat pipe cooling system for underground, radioactive waste storage tanks

    International Nuclear Information System (INIS)

    Cooper, K.C.; Prenger, F.C.

    1980-02-01

    An array of 37 heat pipes inserted through the central hole at the top of a radioactive waste storage tank will remove 100,000 Btu/h with a heat sink of 70 0 F atmospheric air. Heat transfer inside the tank to the heat pipe is by natural convection. Heat rejection to outside air utilizes a blower to force air past the heat pipe condenser. The heat pipe evaporator section is axially finned, and is constructed of stainless steel. The working fluid is ammonia. The finned pipes are individually shrouded and extend 35 ft down into the tank air space. The hot tank air enters the shroud at the top of the tank and flows downward as it is cooled, with the resulting increased density furnishing the pressure difference for circulation. The cooled air discharges at the center of the tank above the sludge surface, flows radially outward, and picks up heat from the radioactive sludge. At the tank wall the heated air rises and then flows inward to comple the cycle

  3. Two-phase plate-fin heat exchanger modeling for waste heat recovery systems in diesel engines

    NARCIS (Netherlands)

    Feru, E.; Jager, de A.G.; Willems, F.P.T.; Steinbuch, M.

    2014-01-01

    This paper presents the modeling and model validation for a modular two-phase heat exchanger that recovers energy in heavy-duty diesel engines. The model is developed for temperature and vapor quality prediction and for control design of the waste heat recovery system. In the studied waste heat

  4. Integrating Waste Heat from CO2 Removal and Coal-Fired Flue Gas to Increase Plant Efficiency

    Energy Technology Data Exchange (ETDEWEB)

    Irvin, Nick [Southern Company Services, Inc., Birmingham, AL (United States); Kowalczyk, Joseph [Southern Company Services, Inc., Birmingham, AL (United States)

    2017-04-01

    In project DE-FE0007525, Southern Company Services demonstrated heat integration methods for the capture and sequestration of carbon dioxide produced from pulverized coal combustion. A waste heat recovery technology (termed High Efficiency System) from Mitsubishi Heavy Industries America was integrated into an existing 25-MW amine-based CO2 capture process (Kansai Mitsubishi Carbon Dioxide Recovery Process®1) at Southern Company’s Plant Barry to evaluate improvements in the energy performance of the pulverized coal plant and CO2 capture process. The heat integration system consists of two primary pieces of equipment: (1) the CO2 Cooler which uses product CO2 gas from the capture process to heat boiler condensate, and (2) the Flue Gas Cooler which uses air heater outlet flue gas to further heat boiler condensate. Both pieces of equipment were included in the pilot system. The pilot CO2 Cooler used waste heat from the 25-MW CO2 capture plant (but not always from product CO2 gas, as intended). The pilot Flue Gas Cooler used heat from a slipstream of flue gas taken from downstream of Plant Barry’s air heater. The pilot also included a 0.25-MW electrostatic precipitator. The 25-MW High Efficiency System operated for approximately six weeks over a four month time period in conjunction with the 25-MW CO2 capture facility at Plant Barry. Results from the program were used to evaluate the technical and economic feasibility of full-scale implementation of this technology. The test program quantified energy efficiency improvements to a host power plant that could be realized due to the High Efficiency System. Through the execution of this project, the team verified the integrated operation of the High Efficiency System and Kansai Mitsubishi Carbon Dioxide Recovery Process®. The ancillary benefits of the High Efficiency System were also quantified, including reduced water consumption

  5. 40 CFR 270.22 - Specific part B information requirements for boilers and industrial furnaces burning hazardous...

    Science.gov (United States)

    2010-07-01

    ... requirements for boilers and industrial furnaces burning hazardous waste. 270.22 Section 270.22 Protection of... requirements for boilers and industrial furnaces burning hazardous waste. When an owner or operator of a cement kiln, lightweight aggregate kiln, solid fuel boiler, liquid fuel boiler, or hydrochloric acid...

  6. Utilisation of diesel engine waste heat by Organic Rankine Cycle

    International Nuclear Information System (INIS)

    Kölsch, Benedikt; Radulovic, Jovana

    2015-01-01

    In this paper, three different organic liquids were investigated as potential working fluids in an Organic Rankine Cycle. Performance of Methanol, Toluene and Solkatherm SES36 was modelled in an ORC powered by a diesel engine waste heat. The ORC model consists of a preheater, evaporator, superheater, turbine, pump and two condensers. With variable maximum cycle temperatures and high cycle pressures, the thermal efficiency, net power output and overall heat transfer area have been evaluated. Methanol was found to have the best thermal performance, but also required the largest heat transfer area. While Toluene achieved lower thermal efficiency, it showed great work potential at high pressures and relatively low temperatures. Our model identified the risks associated with employing these fluids in an ORC: methanol condensing during the expansion and toluene not sufficiently superheated at the turbine inlet, which can compromise the cycle operation. The best compromise between the size of heat exchanger and thermodynamic performance was found for Methanol ORC at intermediate temperatures and high pressures. Flammability and toxicity, however, remain the obstacles for safe implementation of both fluids in ORC systems. - Highlights: • ORC powered by diesel-engine waste heat was developed. • Methanol, Toluene and Solkatherm were considered as working fluids. • Methanol was selected due to the best overall thermal performance. • Optimal cycle operating parameters and heat exchanger area were evaluated

  7. Biomass boiler conversion potential in the eastern United States

    Science.gov (United States)

    Charles D. Ray; Li Ma; Thomas Wilson; Daniel Wilson; Lew McCreery; Janice K. Wiedenbeck

    2013-01-01

    The U.S. is the world's leading consumer of primary energy. A large fraction of this energy is used in boiler installations to generate steam and hot water for heating applications. It is estimated there are total 163,000 industrial and commercial boilers in use in the United States of all sizes. This paper characterizes the commercial and industrial boilers in...

  8. CFD Simulation On CFBC Boiler

    Directory of Open Access Journals (Sweden)

    Amol S. Kinkar

    2015-02-01

    Full Text Available Abstract Heavy industrialization amp modernization of society demands in increasing of power cause to research amp develop new technology amp efficient utilization of existing power units. Variety of sources are available for power generation such as conventional sources like thermal hydro nuclear and renewable sources like wind tidal biomass geothermal amp solar. Out of these most common amp economical way for producing the power is by thermal power stations. Various industrial boilers plays an important role to complete the power generation cycle such as CFBC Circulating Fluidized Bed Combustion FBC Fluidized Bed Combustion AFBC Atmospheric Fluidized Bed Combustion Boiler CO Boiler RG amp WHR Boiler Waster heat recovery Boiler. This paper is intended to comprehensively give an account of knowledge related to refractory amp its failure in CFBC boiler with due effect of flue gas flow during operation on refractory by using latest technology of CAD Computer aided Design amp CAE Computer aided Engineering. By conceptual application of these technology the full scale model is able to analyze in regards the flow of flue gas amp bed material flow inside the CFBC loop via CFD Computational Fluid Dynamics software. The results obtained are helpful to understand the impact of gas amp particles on refractory in different areas amp also helped to choose suitable refractory material in different regions.

  9. Performance and availability of seawater distiller with heat pipe utilizing low grade waste heat

    Energy Technology Data Exchange (ETDEWEB)

    Park, Chang Dae; Chung, Kyung Yul [Korea Institute of Machinery and Materials, Daejeon (Korea, Republic of); Tanaka, Hiroshi [Department of Mechanical Engineering, Ulsan (Korea, Republic of)

    2013-01-15

    Exhaust gas from a small portable electric generator is simply exhausted to the surroundings because the capacity and quality of the waste heat of this gas is generally not sufficient to recover and utilize. We have proposed a seawater distiller utilizing the thermal energy of waste gas from an electric generator. The distiller recovers heat from the waste gas by means of a heat pipe and uses it effectively through a multiple effect diffusion type structure. We constructed an experimental apparatus with a vertical single effect still having a 4 stroke 50cc generator engine and found that the experimental results for distillate productivity show good agreement with the theoretical predictions. The results show that the distiller can recover 52W of waste heat from the gas at 171.deg.C, and {approx}85%, of the recovered heat can be utilized for distillation to produce 70g/h of fresh water. This is equivalent to a productivity of 500g/h in the case of a 10 effect still. Therefore, the proposed distiller should be useful in remote areas where electricity and water grids are inadequate.

  10. Thermoelectric System Absorbing Waste Heat from a Steel Ladle

    Science.gov (United States)

    Lu, Baiyi; Meng, Xiangning; Zhu, Miaoyong; Suzuki, Ryosuke O.

    2018-06-01

    China's iron and steel industry has made great progress in energy savings and emission reductions with the application of many waste heat recovery technologies. However, most of the medium and low temperature waste heat and radiant waste heat has not been effectively utilized. This paper proposes a thermoelectric system that generates electricity by absorbing the radiant heat from the surface of steel ladles in a steel plant. The thermoelectric behavior of modules in this system is analyzed by a numerical simulation method. The effects of external resistance and module structure on thermoelectric performance are also discussed in the temperature range of the wall surface of a steel ladle. The results show that the wall temperature has a significant influence on the thermoelectric behavior of the module, so its uniformity and stability should be considered in practical application. The ratio of the optimum external resistance to the internal resistance of the thermoelectric module is in the range of 1.6-2.0, which indicates the importance of external load optimization for a given thermoelectric system. In addition, the output power and the conversion efficiency of the module can be significantly improved by increasing the length of the thermoelectric legs and adopting a double-layer structure. Finally, through the optimization of external resistance and structure, the power output can reach 83-304 W/m2. This system is shown to be a promising approach for energy recovery.

  11. Performance and Reliability of Exhaust Gas Waste Heat Recovery Units

    Science.gov (United States)

    2014-09-01

    Springer. Zamanzadeh, M., Larkin, E. S., Bayer, G. T., & Linhart, W. J. (2007). Failure analysis and investigation methods for boiler tube failures ...Paper presented at the Waterside Boiler Tube Failure Symposium, Pittsburgh, PA. 136 INITIAL DISTRIBUTION LIST 1. Defense Technical...adverse temperature gradients to be one of the most common causes of WHRU tube failures . Adverse temperature results in differential expansions and

  12. Coupled simulation of a system for the utilization of exhaust heat and cooling of the interior of commercial vehicles; Gekoppelte Simulation eines Abgaswaermenutzungs- und Fahrzeugkuehlsystems im Nutzfahrzeug

    Energy Technology Data Exchange (ETDEWEB)

    Ambros, Peter; Fezer, Axel; Kapitel, Julian [TheSys GmbH, Kirchentellinsfurt (Germany)

    2012-11-01

    Based on a simulation software called GT-Suite by Gamma Technology, a one-dimensional model of a waste-heat recovery system with utility vehicle boundary conditions was developed. Using this model, it is possible to simulate stationary operating points of this type WHR. A Clausius-Rankine cycle is used in the power-heat cogeneration. The Clausius-Rankine cycle is linked to the exhaust system by two boilers. The first boiler is installed in the main exhaust steam, the second boiler is implemented in the exhaust gas recirculation. Besides the waste-heat recovery system, the integrated cooling system of the vehicle is also modeled. (orig.)

  13. The comparative analysis of heat transfer efficiency in the conditions of formation of ash deposits in the boiler furnaces, with taking into account the crystallization of slag during combustion of coal and water-coal fuel

    Science.gov (United States)

    Salomatov, V. V.; Kuznetsov, G. V.; Syrodoy, S. V.

    2017-11-01

    The results of the numerical simulation of heat transfer from the combustion products of coal and coal-water fuels (CWF) to the internal environment. The mathematical simulation has been carried out on the sample of the pipe surfaces of the combustion chamber of the boiler unit. The change in the characteristics of heat transfer (change of thermochemical characteristics) in the conditions of formation of the ash deposits have been taken into account. According to the results of the numerical simulation, the comparative analysis of the efficiency of heat transfer has been carried out from the furnace environment to the inside pipe coolant (water, air, or water vapor) from the combustion of coal and coal-water fuels. It has been established that, in the initial period of the boiler unit operation during coal fuel combustion the efficiency of heat transfer from the combustion products of the internal environment is higher than when using CWF. The efficiency of heat transfer in CWF combustion conditions is more at large times (τ≥1.5 hours) of the boiler unit. A significant decrease in heat flux from the combustion products to the inside pipe coolant in the case of coal combustion compared to CWF has been found. It has been proved that this is due primarily to the fact that massive and strong ash deposits are formed during coal combustion.

  14. Specification of a technically justified limiting value for sulphur concentrations in heating oil in order to enhance the use of high-efficiency boiler technology in oil heating systems; Ermittlung eines technisch begruendeten Grenzwertes fuer Schwefelgehalte im Heizoel zur Foerderung des Einsatzes von Brennwerttechnologie in Oelheizungsanlagen

    Energy Technology Data Exchange (ETDEWEB)

    Bellingen, E.-M.; Kuechen, C. [Institut fuer Wirtschaftliche Oelheizung e.V., Hamburg (Germany); Haase, F.; Wilckens, H. [Deutsche Shell AG, Hamburg (Germany); Sinnen, H.D. [VEBA AG, Duesseldorf (Germany)

    2002-04-01

    Different oil condensing boilers, which were available on the German market, have been investigated in order to determine the relevant limit for sulphur content in domestic heating oil. Up to now, the condensate from oil condensing boilers has to be neutralized in many cases due to local legislation. The composition of the condensates from oil boilers came out to be similar to the condensate from gas condensing boilers, as long as the sulphur content of heating oil is below 100 mg/kg. As the neutralization of condensate from gas condensing boilers is usually not required up to 200 kW-boilers, there should be no technical reason for neutralization, as long as the sulphur content is below 100 mg/kg. However, boiler manufactures are convinced, that only if the sulphur content is as low as 50 mg/kg, it will be possible to develop reliable oil condensing boilers for a reasonable price. Calculations of the total energy consumption came to the result, that primary energy can be saved. The increase of efficiency on the boiler side has more influence than the energy needed for desulphurization. (orig.) [German] Zur Bestimmung eines technisch begruendeten Schwefelgrenzwertes fuer ein neues 'schwefelarmes' Heizoel EL wurden Untersuchungen mit Heizoelen unterschiedlichen Schwefelgehaltes an verschiedenen auf dem Markt verfuegbaren Oelbrennwertgeraeten durchgefuehrt. Zur Zeit wird durch das ATV Arbeitsblatt A-251 eine Neutralisation von Kondensaten aus Oelbrennwertanlagen gefordert. Die Untersuchungen zeigen, dass bei Schwefelgehalten unter 100 mg/kg die Kondensate aehnliche Zusammensetzungen aufweisen wie Kondensate aus Gasbrennwertgeraeten. Die Voraussetzung fuer eine Befreiung von der Neutralisationsverpflichtung bei der Verwendung dieser Brennstoffe ist damit aus technischer Sicht gegeben. Fuer die Entwicklung von neuen, kompakten und preiswerten Oelbrennwertgeraeten wird von der Heizgeraeteindustrie ein Schwefelgehalt von max. 50 mg/kg fuer notwendig gehalten

  15. Technologies and Materials for Recovering Waste Heat in Harsh Environments

    Energy Technology Data Exchange (ETDEWEB)

    Nimbalkar, Sachin U. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Thekdi, Arvind [E3M, Inc. North Potomac, MD (United States); Rogers, Benjamin M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Kafka, Orion L. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Wenning, Thomas J. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2014-12-15

    A large amount (7,204 TBtu/year) of energy is used for process heating by the manufacturing sector in the United States (US). This energy is in the form of fuels mostly natural gas with some coal or other fuels and steam generated using fuels such as natural gas, coal, by-product fuels, and some others. Combustion of these fuels results in the release of heat, which is used for process heating, and in the generation of combustion products that are discharged from the heating system. All major US industries use heating equipment such as furnaces, ovens, heaters, kilns, and dryers. The hot exhaust gases from this equipment, after providing the necessary process heat, are discharged into the atmosphere through stacks. This report deals with identification of industries and industrial heating processes in which the exhaust gases are at high temperature (>1200 F), contain all of the types of reactive constituents described, and can be considered as harsh or contaminated. It also identifies specific issues related to WHR for each of these processes or waste heat streams.

  16. Planning and dimensioning installations that use the heat of waste water; Planung und Dimensionierung von Abwasserwaermenutzungslangen

    Energy Technology Data Exchange (ETDEWEB)

    Buri, R.

    2005-07-01

    This article takes a look at the specialised know-how needed to be able to plan and dimension installations that extract heating energy from wastewater sewers. Knowledge is needed not only in the wastewater area but also in the heating, ventilation and air-conditioning business. The necessity of avoiding negative impacts on the treatment of wastewater is discussed, as is the provision of a reliable and cost-effective means of using the heat extracted. The use of heat pumps for the extraction of heat in various combinations with other heating equipment such as combined heat and power units and conventional heating boilers is discussed. Dimensioning considerations such as wastewater quantities and the dimensioning of the heat exchangers are looked at and the influence of soiling is examined. Limiting conditions for the extraction of heat from sewage are proposed. Examples are given of equipment used.

  17. Numerical Modeling of Fin and Tube Heat Exchanger for Waste Heat Recovery

    DEFF Research Database (Denmark)

    Singh, Shobhana; Sørensen, Kim; Condra, Thomas Joseph

    In the present work, multiphysics numerical modeling is carried out to predict the performance of a liquid-gas fin and tube heat exchanger design. Three-dimensional (3D) steady-state numerical model using commercial software COMSOL based on finite element method (FEM) is developed. The study...... associates conjugate heat transfer phenomenon with the turbulent flow to describe the variable temperature and velocity profile. The performance of heat exchanger design is investigated in terms of overall heat transfer coefficient, Nusselt number, Colburn j-factor, flow resistance factor, and efficiency...... between fin and tube. The present numerical model predicts the performance of the heat exchanger design, therefore, can be applied to existing waste heat recovery systems to improve the overall performance with optimized design and process-dependent parameters....

  18. Self-disposal option for heat-generating waste - 59182

    International Nuclear Information System (INIS)

    Ojovan, Michael I.; Poluektov, Pavel P.; Kascheev, Vladimir A.

    2012-01-01

    Self-descending heat generating capsules can be used for disposal of dangerous radioactive wastes in extremely deep layers of the Earth preventing any release of radionuclides into the biosphere. Self-disposal option for heat-generating radioactive waste such as spent fuel, high level reprocessing waste or spent sealed radioactive sources, known also as rock melting concept, was considered in the 70's as a viable alternative disposal option by both Department of Energy in the USA and Atomic Industry Ministry in the USSR. Self-disposal is currently reconsidered as a potential alternative route to existing options for solving the nuclear waste problem and is associated with the renaissance of nuclear industry. Self- disposal option utilises the heat generated by decaying radionuclides of radioactive waste inside a heavy and durable capsule to melt the rock on its way down. As the heat from radionuclides within the capsule partly melts the enclosing rock, the relatively low viscosity and density of the silicate melt allow the capsule to be displaced upwards past the heavier capsule as it sinks. Eventually the melt cools and solidifies (e.g. vitrifies or crystallizes), sealing the route along which the capsule passed. Descending or self-disposal continues until enough heat is generated by radionuclides to provide partial melting of surrounding rock. Estimates show that extreme depths of several tens and up to hundred km can be reached by capsules which could never be achieved by other techniques. Self- disposal does not require complex and expensive disposal facilities and provides a minimal footprint used only at operational stage. It has also an extremely high non- proliferation character and degree of safety. Utilisation of heat generated by relatively short-lived radionuclides diminishes the environmental uncertainties of self-disposal and increases the safety of this concept. Self-sinking heat-generating capsules could be launched from the bottom of the sea as

  19. Absorption technology for solar and waste heat utilization

    International Nuclear Information System (INIS)

    Grossman, G.

    1993-01-01

    Absorption heat pumps, first developed in the 19th century, have received renewed and growing attention in the past two decades. With the increasing cost of oil and electricity, the particular features of this heat-powered cycle have made it attractive for both residential and industrial applications. Solar-powered air conditioning, gas-fired domestic cooling and waste-heat-powered temperature boosters are some of the applications on which intensive research and development has been conducted. This paper describes the operation of absorption systems and discusses several practical applications. It surveys recent advances in absorption technology, including the selection of working fluids, cycle improvements and multi-staging, and fundamentals of the combined heat and mass transfer in absorption processes. (author)

  20. Heat pipe effects in nuclear waste isolation: a review

    International Nuclear Information System (INIS)

    Doughty, C.; Pruess, K.

    1985-12-01

    The existence of fractures favors heat pipe development in a geologic repository as does a partially saturated medium. A number of geologic media are being considered as potential repository sites. Tuff is partially saturated and fractured, basalt and granite are saturated and fractured, salt is unfractured and saturated. Thus the most likely conditions for heat pipe formation occur in tuff while the least likely occur in salt. The relative permeability and capillary pressure dependences on saturation are of critical importance for predicting thermohydraulic behavior around a repository. Mineral redistribution in heat pipe systems near high-level waste packages emplaced in partially saturated formations may significantly affect fluid flow and heat transfer processes, and the chemical environment of the packages. We believe that a combined laboratory, field, and theoretical effort will be needed to identify the relevant physical and chemical processes, and the specific parameters applicable to a particular site. 25 refs., 1 fig

  1. Performance Analysis of Waste Heat Driven Pressurized Adsorption Chiller

    KAUST Repository

    LOH, Wai Soong

    2010-01-01

    This article presents the transient modeling and performance of waste heat driven pressurized adsorption chillers for refrigeration at subzero applications. This innovative adsorption chiller employs pitch-based activated carbon of type Maxsorb III (adsorbent) with refrigerant R134a as the adsorbent-adsorbate pair. It consists of an evaporator, a condenser and two adsorber/desorber beds, and it utilizes a low-grade heat source to power the batch-operated cycle. The ranges of heat source temperatures are between 55 to 90°C whilst the cooling water temperature needed to reject heat is at 30°C. A parametric analysis is presented in the study where the effects of inlet temperature, adsorption/desorption cycle time and switching time on the system performance are reported in terms of cooling capacity and coefficient of performance. © 2010 by JSME.

  2. Current and future prospects for heat recovery from waste in European district heating systems: A literature and data review

    DEFF Research Database (Denmark)

    Persson, Urban; Münster, Marie

    2016-01-01

    Municipal solid waste has seen increasing annual volumes for many decades in contemporary Europe and constitutes, if not properly managed, an environmental problem due to local pollution and greenhouse gas emissions. From an energy perspective, waste is also an alternative fuel for power and heat...... to establish and assess current and future EU (European Union) waste generation and management. Main conclusions are that more heat can be recovered from current Waste-to-Energy facilities operating at low average heat recovery efficiencies, that efficient incineration capacity is geographically concentrated...... heat distribution infrastructures, without which no large-scale recovery and utilisation of excess heat is possible. In this paper, which aims to estimate municipal solid waste volumes available for heat recovery in European district heating systems in 2030, a literature and data review is performed...

  3. Hazardous waste incinerators under waste uncertainty: balancing and throughput maximization via heat recuperation.

    Science.gov (United States)

    Tsiliyannis, Christos Aristeides

    2013-09-01

    Hazardous waste incinerators (HWIs) differ substantially from thermal power facilities, since instead of maximizing energy production with the minimum amount of fuel, they aim at maximizing throughput. Variations in quantity or composition of received waste loads may significantly diminish HWI throughput (the decisive profit factor), from its nominal design value. A novel formulation of combustion balance is presented, based on linear operators, which isolates the wastefeed vector from the invariant combustion stoichiometry kernel. Explicit expressions for the throughput are obtained, in terms of incinerator temperature, fluegas heat recuperation ratio and design parameters, for an arbitrary number of wastes, based on fundamental principles (mass and enthalpy balances). The impact of waste variations, of recuperation ratio and of furnace temperature is explicitly determined. It is shown that in the presence of waste uncertainty, the throughput may be a decreasing or increasing function of incinerator temperature and recuperation ratio, depending on the sign of a dimensionless parameter related only to the uncertain wastes. The dimensionless parameter is proposed as a sharp a' priori waste 'fingerprint', determining the necessary increase or decrease of manipulated variables (recuperation ratio, excess air, auxiliary fuel feed rate, auxiliary air flow) in order to balance the HWI and maximize throughput under uncertainty in received wastes. A 10-step procedure is proposed for direct application subject to process capacity constraints. The results may be useful for efficient HWI operation and for preparing hazardous waste blends. Copyright © 2013 Elsevier Ltd. All rights reserved.

  4. EMISSION AND TRENDS IN RECLAIMING WASTE HEAT IN INDUSTRIAL INSTALATIONS

    Directory of Open Access Journals (Sweden)

    Lech Hys

    2013-04-01

    Full Text Available The article presents the analysis of waste heat emission in a typical industrial installation. On the basis of the process monitoring system, periodic analyses of fumes composition, installation process manual and the conducted measurements of the heat fluxes from individual sources emitting heat on the way of natural convection from the devices’ coats and forced convection in the fumes flux were calculated. According to the authors the heat of temperature 140–155 °C and surface power density 860–970 W/m2 emitted by devices’ covers can be reclaimed in ORC techniques, Peltier’s modules and the systems realising Stirling cycle. Part of the waste heat included in fumes, which makes c.a. 76% of the total emission from the installation, should be returned to the process of fuel oxidation, what will reduce the emission by c.a. 18% and the volume of consumed fuel by c.a. 25 m3 CH4/h, according to the presented calculations.

  5. Environment-friendly heat supply with natural refrigerants. Large heat pumps use industrial waste heat and waste water; Umweltschonende Waermeversorgung mit natuerlichen Kaeltemitteln. Grosswaermepumpen nutzen industrielle Abwaerme und Abwaesser

    Energy Technology Data Exchange (ETDEWEB)

    Anon.

    2011-01-15

    Everywhere, where industrial processes occur or coldness is produced, simultaneously heat is produced. While many private houses use geothermal energy or ambient air for the production of heat, waste water and waste heat prove to be optimal energy sources for the industrial need due to higher output temperatures. By means of large heat pumps the residual heat is used for heating or the supply of hot water for example in local heat supply grids and makes an important contribution to climate protection.

  6. Sea water desalination utilizing waste heat by low temperature evaporation

    International Nuclear Information System (INIS)

    Raha, A.; Srivastava, A.; Rao, I.S.; Majumdar, M.; Srivastava, V.K.; Tewari, P.K.

    2007-01-01

    Economics of a process is controlled by management of energy and resources. Fresh water has become most valued resource in industries. Desalination is a process by which fresh water resource is generated from sea water or brackish water, but it is an energy intensive process. The energy cost contributes around 25-40% to the total cost of the desalted water. Utilization of waste heat from industrial streams is one of the ecofriendly ways to produce low cost desalted water. Keeping this in mind Low Temperature Evaporation (LTE) desalination technology utilizing low quality waste heat in the form of hot water (as low as 50 deg C) or low pressure steam (0.13 bar) has been developed for offshore and land based applications to produce high purity water (conductivity < 2μS/cm) from sea water. The probability of the scale formation is practically eliminated by operating it at low temperature and controlling the brine concentration. It also does not require elaborate chemical pretreatment of sea water except chlorination, so it has no environmental impact. LTE technology has found major applications in nuclear reactors where large quantity of low quality waste heat is available to produce high quality desalted water for make up water requirement replacing conventional ion exchange process. Successful continuous operation of 30 Te/day LTE desalination plant utilizing waste heat from nuclear research reactor has demonstrated the safety, reliability, extreme plant availability and economics of nuclear desalination by LTE technology. It is also proposed to utilize waste heat from Main Heat Transport (MHT) purification circuit of Advanced Heavy Water Reactor (AHWR) to produce about 250 Te/ day high quality desalinated water by Low Temperature Evaporation (LTE) process for the reactor make up and plant utilization. Recently we have commissioned a 50 Te/day 2-effect low temperature desalination plant with cooling tower where the specific energy and cooling water requirement are

  7. Heating a school by means of waste heat from an ice hall

    International Nuclear Information System (INIS)

    2001-01-01

    As the first building in Norway, Gimle school in Halden can be heated by means of a special combination system that gives up waste heat from a nearby ice hall and earth heat. This system will reduce the expenses of the municipality with the equivalent of USD 30 000 per year, or 618 000 kWh. 308 000 kWh comes from the refrigeration plant of the ice hall and 310 000 kWh from the ground. Although the system is both environmentally friendly end energy conserving, financial state support has been refused

  8. A heating system for piglets in farrowing house using waste heat from biogas engine

    Directory of Open Access Journals (Sweden)

    Payungsak Junyusen

    2008-12-01

    Full Text Available The aim of this study is to design and test a heating system for piglets in farrowing house by utilising the waste heat from a biogas engine as a heat source. The study was separated into three parts: the study on the biogas combined heat and power plant, the investigation on the properties of the heat panel, and the installation and testing of the heating system. From the experiment, the condition producing 60 kW of electrical power was a proper one, in which electrical efficiency and specific fuel consumption were 14% and 1.22 m3/kWh respectively. Generating both electricity and heat increased the overall efficiency to 37.7% and decreased the specific fuel consumption to 0.45 m3/kWh. The heat panel, which was made of a plastic material, had a thermal conductivity of 0.58 W/mC and the maximum compressive force and operating pressure of 8.1 kN and 0.35 bar respectively. The surface temperature of the panel was dependent on the inlet water temperature. When hot water of 44C was supplied into the farrowing house with room temperature of 26C, the average surface temperature was 33C. The developed heating system could provide heat for 4.3 farrowing houses. The payback period of this project was 2.5 years.

  9. Development of low grade waste heat thermoelectric power generator

    Directory of Open Access Journals (Sweden)

    Suvit Punnachaiya

    2010-07-01

    Full Text Available This research aimed to develop a 50 watt thermoelectric power generator using low grade waste heat as a heat source,in order to recover and utilize the excess heat in cooling systems of industrial processes and high activity radioisotope sources. Electricity generation was based on the reverse operation of a thermoelectric cooling (TEC device. The TEC devices weremodified and assembled into a set of thermal cell modules operating at a temperature less than 100°C. The developed powergenerator consisted of 4 modules, each generating 15 watts. Two cascade modules were connected in parallel. Each modulecomprised of 96 TEC devices, which were connected in series. The hot side of each module was mounted on an aluminumheat transfer pipe with dimensions 12.212.250 cm. Heat sinks were installed on the cold side with cooling fans to provideforced air cooling.To test electricity generation in the experiment, water steam was used as a heat source instead of low grade waste heat.The open-circuit direct current (DC of 250 V and the short-circuit current of 1.2 A was achieved with the following operatingconditions: a hot side temperature of 96°C and a temperature difference between the hot and cold sides of 25°C. The DC poweroutput was inverted to an AC power source of 220 V with 50 Hz frequency, which can continuously supply more than 50 wattsof power to a resistive load as long as the heat source was applied to the system. The system achieved an electrical conversionefficiency of about 0.47 percent with the capital cost of 70 US$/W.

  10. Between the boiler and buffer tank; Zwischen Kessel und Speicher

    Energy Technology Data Exchange (ETDEWEB)

    Ertmer, Katharina

    2013-08-06

    Some manufacturers offer new heating pump groups for return temperature raising for solid-fuel boilers. [German] Einige Hersteller bieten neue Heizungspumpengruppen zur Ruecklauftemperaturanhebung bei Festbrennstoffkesseln an.

  11. A rule-based industrial boiler selection system

    NARCIS (Netherlands)

    Tan, C.F.; Khalil, S.N.; Karjanto, J.; Tee, B.T.; Wahidin, L.S.; Chen, W.; Rauterberg, G.W.M.; Sivarao, S.; Lim, T.L.

    2015-01-01

    Boiler is a device used for generating the steam for power generation, process use or heating, and hot water for heating purposes. Steam boiler consists of the containing vessel and convection heating surfaces only, whereas a steam generator covers the whole unit, encompassing water wall tubes,

  12. Current and future prospects for heat recovery from waste in European district heating systems: A literature and data review

    International Nuclear Information System (INIS)

    Persson, Urban; Münster, Marie

    2016-01-01

    Municipal solid waste has seen increasing annual volumes for many decades in contemporary Europe and constitutes, if not properly managed, an environmental problem due to local pollution and greenhouse gas emissions. From an energy perspective, waste is also an alternative fuel for power and heat generation; energy recovery from waste represents an effective measure to reduce landfilling and avoid disposal emissions while simultaneously reducing the equivalent demand for primary energy supply. A key factor for obtaining the full synergetic benefits of this energy recovery is the presence of local heat distribution infrastructures, without which no large-scale recovery and utilisation of excess heat is possible. In this paper, which aims to estimate municipal solid waste volumes available for heat recovery in European district heating systems in 2030, a literature and data review is performed to establish and assess current and future EU (European Union) waste generation and management. Main conclusions are that more heat can be recovered from current Waste-to-Energy facilities operating at low average heat recovery efficiencies, that efficient incineration capacity is geographically concentrated, and that waste available for heat recovery in 2030 is equally determined by total generation volumes by this year as by future EU deployment levels of district heating. - Highlights: • European municipal solid waste time series data analysed from 1995 to 2012. • Review of modelling approaches to assess future European waste generation. • Weather corrected district heat data for EU Member States in 1995 and 2012. • Low average heat recovery efficiency in current European waste incineration. • Future heat recovery efficiencies as determinant as future generation volumes.

  13. Recovery of Exhaust Waste Heat for ICE Using the Beta Type Stirling Engine

    OpenAIRE

    Aladayleh, Wail; Alahmer, Ali

    2015-01-01

    This paper investigates the potential of utilizing the exhaust waste heat using an integrated mechanical device with internal combustion engine for the automobiles to increase the fuel economy, the useful power, and the environment safety. One of the ways of utilizing waste heat is to use a Stirling engine. A Stirling engine requires only an external heat source as wasted heat for its operation. Because the exhaust gas temperature may reach 200 to 700°C, Stirling engine will work effectively....

  14. Optimizing Waste Heat Utilization in Vehicle Bio-Methane Plants

    Directory of Open Access Journals (Sweden)

    Feng Zhen

    2018-06-01

    Full Text Available Current vehicle bio-methane plants have drawbacks associated with high energy consumption and low recovery levels of waste heat produced during the gasification process. In this paper, we have optimized the performance of heat exchange networks using pinch analysis and through the introduction of heat pump integration technology. Optimal results for the heat exchange network of a bio-gas system producing 10,000 cubic meters have been calculated using a pinch point temperature of 50 °C, a minimum heating utility load of 234.02 kW and a minimum cooling utility load of 201.25 kW. These optimal parameters are predicted to result in energy savings of 116.08 kW (19.75%, whilst the introduction of new heat pump integration technology would afford further energy savings of 95.55 kW (16.25%. The combined energy saving value of 211.63 kW corresponds to a total energy saving of 36%, with economic analysis revealing that these reforms would give annual savings of 103,300 USD. The installation costs required to introduce these process modifications are predicted to require an initial investment of 423,200 USD, which would take 4.1 years to reach payout time based on predicted annual energy savings.

  15. Paint this pipeline green : new pipeline technologies set to trim fugitive emissions, reuse waste heat

    Energy Technology Data Exchange (ETDEWEB)

    Cope, G.

    2007-01-15

    A significant amount of methane is released when natural gas is moved through North American pipelines, and gas producers continue to search for a method to recapture energy wasted as a result of the pressure reductions needed to deliver natural gas to residential areas. This article provided details of a new direct fuel cell energy recovery generation unit (DFC-ERG) consisting of a 1.2 MW fuel cell and a 1 MW unfired gas expansion turbine. As the natural gas exits the high pressure mainline, it passes through the unfired turbine, which rotates a generator and produces electricity. The fuel cell then uses an electrochemical process to internally convert natural gas to hydrogen, which is then converted into electricity and heat. The combined system can achieve electrical efficiencies of more than 60 per cent, and has almost no emissions. Heat produced by the fuel cell can be captured and used to warm up the gas in the distribution network in order to offset boiler emissions. Designed by Enbridge, the system is expected to be in operation by 2008, and will provide up to 15,000 MW hours per year. TransCanada Corporation has designed a supersonic gas-gas ejector that fits around the turbine shafts that release small amounts of gas to prevent heat build-up at compressor stations. The device encapsulates the gas, which is then re-injected back into the mainline, and may save the company up to 0.5 bcf per year. In Alberta, many portable compressor engines waste as much as 30 per cent of their efficiency through exhaust gases. A 3 year research project has resulted in the design of a slug flow generator. Water from a large tub is pumped into the top of a transparent acrylic cylinder which creates a vortex. Compressed air is then injected into the top of the vortex, where it breaks down into discrete slugs of water. While still in the initial design phases, the device may be used for field compressor exhaust pipes, as well as for commercial and residential applications. 2

  16. 46 CFR 53.01-3 - Adoption of section IV of the ASME Boiler and Pressure Vessel Code.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Adoption of section IV of the ASME Boiler and Pressure...) MARINE ENGINEERING HEATING BOILERS General Requirements § 53.01-3 Adoption of section IV of the ASME Boiler and Pressure Vessel Code. (a) Heating boilers shall be designed, constructed, inspected, tested...

  17. Increasing the efficiency of the condensing boiler

    Science.gov (United States)

    Zaytsev, ON; Lapina, EA

    2017-11-01

    Analysis of existing designs of boilers with low power consumption showed that the low efficiency of the latter is due to the fact that they work in most cases when the heating period in the power range is significantly less than the nominal power. At the same time, condensing boilers do not work in the most optimal mode (in condensing mode) in the central part of Russia, a significant part of their total operating time during the heating season. This is due to existing methods of equipment selection and joint operation with heating systems with quantitative control of the coolant. It was also revealed that for the efficient operation of the heating system, it is necessary to reduce the inertia of the heat generating equipment. Theoretical patterns of thermal processes in the furnace during combustion gas at different radiating surfaces location schemes considering the influence of the very furnace configuration, characterized in that to reduce the work condensing boiler in conventional gas boiler operation is necessary to maintain a higher temperature in the furnace (in the part where spiral heat exchangers are disposed), which is possible when redistributing heat flow - increase the proportion of radiant heat from the secondary burner emitter allow Perey For the operation of the condensing boiler in the design (condensation) mode practically the entire heating period.

  18. Aspen Plus® and economic modeling of equine waste utilization for localized hot water heating via fast pyrolysis.

    Science.gov (United States)

    Hammer, Nicole L; Boateng, Akwasi A; Mullen, Charles A; Wheeler, M Clayton

    2013-10-15

    Aspen Plus(®) based simulation models have been developed to design a pyrolysis process for on-site production and utilization of pyrolysis oil from equine waste at the Equine Rehabilitation Center at Morrisville State College (MSC). The results indicate that utilization of all the available waste from the site's 41 horses requires a 6 oven dry metric ton per day (ODMTPD) pyrolysis system but it will require a 15 ODMTPD system for waste generated by an additional 150 horses at the expanded area including the College and its vicinity. For this a dual fluidized bed combustion reduction integrated pyrolysis system (CRIPS) developed at USDA's Agricultural Research Service (ARS) was identified as the technology of choice for pyrolysis oil production. The Aspen Plus(®) model was further used to consider the combustion of the produced pyrolysis oil (bio-oil) in the existing boilers that generate hot water for space heating at the Equine Center. The model results show the potential for both the equine facility and the College to displace diesel fuel (fossil) with renewable pyrolysis oil and alleviate a costly waste disposal problem. We predict that all the heat required to operate the pyrolyzer could be supplied by non-condensable gas and about 40% of the biochar co-produced with bio-oil. Techno-economic Analysis shows neither design is economical at current market conditions; however the 15 ODMTPD CRIPS design would break even when diesel prices reach $11.40/gal. This can be further improved to $7.50/gal if the design capacity is maintained at 6 ODMTPD but operated at 4950 h per annum. Published by Elsevier Ltd.

  19. Combined heat and power production planning in a waste-to-energy plant on a short-term basis

    International Nuclear Information System (INIS)

    Touš, Michal; Pavlas, Martin; Putna, Ondřej; Stehlík, Petr; Crha, Lukáš

    2015-01-01

    In many cases, WtE (waste-to-energy) plants are CHP (combined heat and power) producers. They are often integrated into a central heating system and they also export electricity to the grid. Therefore, they have to plan their operation on a long-term basis (months, years) as well as on a short-term basis (hours, days). Simulation models can effectively support decision making in CHP production planning. In general, CHP production planning on a short-term basis is a challenging task for WtE plants. This article presents a simulation based support. It is demonstrated on an example involving a real WtE plant. Most of the models of relevant WtE sub-systems (boilers, steam turbine) are developed using operational data and applying linear regression and artificial neural network technique. The process randomness given mainly by fluctuating heating value of waste leads to uncertainty in a calculation of CHP production and a stochastic approach is appropriate. The models of the sub-systems are, therefore, extended of a stochastic part and Monte-Carlo simulation is applied. Compared to the current planning strategy in the involved WtE plant, the stochastic simulation based planning provides increased CHP production resulting in better net thermal efficiency and increased revenue. This is demonstrated through a comparison using real operational data. - Highlights: • Introduction of a stochastic model of a CHP production in a waste-to-energy plant. • An application of the model for the next day CHP production planning. • Better net thermal efficiency and therefore increased revenue achieved.

  20. Failure analysis of boiler tube

    International Nuclear Information System (INIS)

    Mehmood, K.; Siddiqui, A.R.

    2007-01-01

    Boiler tubes are energy conversion components where heat energy is used to convert water into high pressure superheated steam, which is then delivered to a turbine for electric power generation in thermal power plants or to run plant and machineries in a process or manufacturing industry. It was reported that one of the tubes of a fire-tube boiler used in a local industry had leakage after the formation of pits at the external surface of the tube. The inner side of the fire tube was working with hot flue gasses with a pressure of 10 Kg/cm/sup 2/ and temperature 225 degree C. The outside of the tube was surrounded by feed water. The purpose of this study was to determine the cause of pits developed at the external surface of the failed boiler tube sample. In the present work boiler tube samples of steel grade ASTM AI61/ASTM A192 were analyzed using metallographic analysis, chemical analysis, and mechanical testing. It was concluded that the appearance of defects on the boiler tube sample indicates cavitation type corrosion failure. Cavitation damage superficially resembled pitting, but surface appeared considerably rougher and had many closely spaced pits. (author)

  1. Thermophysical and heat transfer properties of phase change material candidate for waste heat transportation system

    Science.gov (United States)

    Kaizawa, Akihide; Maruoka, Nobuhiro; Kawai, Atsushi; Kamano, Hiroomi; Jozuka, Tetsuji; Senda, Takeshi; Akiyama, Tomohiro

    2008-05-01

    A waste heat transportation system trans-heat (TH) system is quite attractive that uses the latent heat of a phase change material (PCM). The purpose of this paper is to study the thermophysical properties of various sugars and sodium acetate trihydrate (SAT) as PCMs for a practical TH system and the heat transfer property between PCM selected and heat transfer oil, by using differential scanning calorimetry (DSC), thermogravimetry-differential thermal analysis (TG-DTA) and a heat storage tube. As a result, erythritol, with a large latent heat of 344 kJ/kg at melting point of 117°C, high decomposition point of 160°C and excellent chemical stability under repeated phase change cycles was found to be the best PCM among them for the practical TH system. In the heat release experiments between liquid erythritol and flowing cold oil, we observed foaming phenomena of encapsulated oil, in which oil droplet was coated by solidification of PCM.

  2. Application and design of an economizer for waste heat recovery in a cogeneration plant

    Directory of Open Access Journals (Sweden)

    Martić Igor I.

    2016-01-01

    Full Text Available Energy increase cost has required its more effective use. However, many industrial heating processes generate waste energy. Use of waste-heat recovery systems decreases energy consumption. This paper presents case study of waste heat recovering of the exhaust flue gas in a 1415 kWe cogeneration plant. This waste heat can be recovered by installing an economizer to heat the condensed and fresh water in thermal degasification unit and reduce steam use for maintaining the temperature of 105˚C for oxygen removal. Design methodology of economizer is presented.

  3. Waste Heat Recovery from a High Temperature Diesel Engine

    Science.gov (United States)

    Adler, Jonas E.

    Government-mandated improvements in fuel economy and emissions from internal combustion engines (ICEs) are driving innovation in engine efficiency. Though incremental efficiency gains have been achieved, most combustion engines are still only 30-40% efficient at best, with most of the remaining fuel energy being rejected to the environment as waste heat through engine coolant and exhaust gases. Attempts have been made to harness this waste heat and use it to drive a Rankine cycle and produce additional work to improve efficiency. Research on waste heat recovery (WHR) demonstrates that it is possible to improve overall efficiency by converting wasted heat into usable work, but relative gains in overall efficiency are typically minimal ( 5-8%) and often do not justify the cost and space requirements of a WHR system. The primary limitation of the current state-of-the-art in WHR is the low temperature of the engine coolant ( 90 °C), which minimizes the WHR from a heat source that represents between 20% and 30% of the fuel energy. The current research proposes increasing the engine coolant temperature to improve the utilization of coolant waste heat as one possible path to achieving greater WHR system effectiveness. An experiment was performed to evaluate the effects of running a diesel engine at elevated coolant temperatures and to estimate the efficiency benefits. An energy balance was performed on a modified 3-cylinder diesel engine at six different coolant temperatures (90 °C, 100 °C, 125 °C, 150 °C, 175 °C, and 200 °C) to determine the change in quantity and quality of waste heat as the coolant temperature increased. The waste heat was measured using the flow rates and temperature differences of the coolant, engine oil, and exhaust flow streams into and out of the engine. Custom cooling and engine oil systems were fabricated to provide adequate adjustment to achieve target coolant and oil temperatures and large enough temperature differences across the

  4. AUTOMATIC BIOMASS BOILER WITH AN EXTERNAL THERMOELECTRIC GENERATOR

    Directory of Open Access Journals (Sweden)

    Marian Brázdil

    2014-02-01

    Full Text Available This paper presents the design and test results of an external thermoelectric generator that utilizes the waste heat from a small-scale domestic biomass boiler with nominal rated heat output of 25 kW. The low-temperature Bi2Te3 generator based on thermoelectric modules has the potential to recover waste heat from gas combustion products as effective energy. The small-scale generator is constructed from independent segments. Measurements have shown that up to 11 W of electricity can be generated by one segment. Higher output power can be achieved by linking thermoelectric segments. The maximum output power is given by the dew point of the flue gas. The electrical energy that is generated can be used, e.g., for power supply or for charging batteries. In the near future, thermoelectric generators could completely eliminate the dependence an automated domestic boiler system on the power supply from the electricity grid, and could ensure comfortable operation in the event of an unexpected power grid failure.

  5. Energy recovery from waste incineration: Assessing the importance of district heating networks

    International Nuclear Information System (INIS)

    Fruergaard, T.; Christensen, T.H.; Astrup, T.

    2010-01-01

    Municipal solid waste incineration contributes with 20% of the heat supplied to the more than 400 district heating networks in Denmark. In evaluation of the environmental consequences of this heat production, the typical approach has been to assume that other (fossil) fuels could be saved on a 1:1 basis (e.g. 1 GJ of waste heat delivered substitutes for 1 GJ of coal-based heat). This paper investigates consequences of waste-based heat substitution in two specific Danish district heating networks and the energy-associated interactions between the plants connected to these networks. Despite almost equal electricity and heat efficiencies at the waste incinerators connected to the two district heating networks, the energy and CO 2 accounts showed significantly different results: waste incineration in one network caused a CO 2 saving of 48 kg CO 2 /GJ energy input while in the other network a load of 43 kg CO 2 /GJ. This was caused mainly by differences in operation mode and fuel types of the other heat producing plants attached to the networks. The paper clearly indicates that simple evaluations of waste-to-energy efficiencies at the incinerator are insufficient for assessing the consequences of heat substitution in district heating network systems. The paper also shows that using national averages for heat substitution will not provide a correct answer: local conditions need to be addressed thoroughly otherwise we may fail to assess correctly the heat recovery from waste incineration.

  6. Final flotation waste kinetics of sintering at different heating regimes

    Directory of Open Access Journals (Sweden)

    Cocić Mira

    2016-01-01

    Full Text Available In the copper extraction, especially during the process of flotation enrichment and the pyrometallurgical processing, the waste materials that represent huge polluters of environment are being generated. In order to examine the application of Final flotation waste (FFW in the manufacturing of new materials from the glass-ceramic group phase and mineral composition were examined as well as thermal properties. FFW kinetics of sintering has been tested at different dyamics (1°C/min, 29°C/min and 43°C/min, in order to find the optimum conditions for sintering with a minimum amount of energy and time consumption. The samples were examined using: X-ray diffraction, X-ray fluorescence analysis, SEM (Scanning Electron Microscopy and thermal microscopy. The best results for the production of glass ceramic materials were obtained during the sintering at heating regime of 29°C/min. [Projekat Ministarstva nauke Republike Srbije, br. 176010

  7. Comparison of vibration and noise level on the boiler during operation of fuel heavy oil (mazut) and on natural gas in TO 'Istok' - Toplifikacija - Joint-Stock Co. for district heating Skopje (Macedonia)

    International Nuclear Information System (INIS)

    Kirovski, Hristo; Ninevski, Gjorgji; Sekovanikj, Ivica; Dzhingov, Gjorgji

    1999-01-01

    In the beginning of the heat season 1997/98, we started to use natural gas as a second fuel (the basic fuel is heavy fuel oil). Preparations were made for the use of natural gas in half of the TO 'Istok' Plant capacity (147 MW) in Skopje (Macedonia). During operation on natural gas, we noted that the levels of vibration and noise are higher when operating on heavy fuel oil. This was the reason why an investigation was carried out through a special company working on that issue. The investigation was made by measurement of vibration levels and noise at the boiler furnace in various orientation and levels. This material gives the results and conclusions from that investigation. A comparison has been made of the dynamic conditions and noise levels of the same boilers during operation on heavy fuel oil and on natural gas. We also compared the dynamic conditions and noise levels of different boilers during operations on natural gas, with different equipment for the atomizing of the natural gas. Conclusions on the dynamic conditions of the investigated boilers while operating on heavy fuel oil and on natural gas are given at the end of this material. (Author)

  8. Extension of weighted sum of gray gas data to mathematical simulation of radiative heat transfer in a boiler with gas-soot media.

    Science.gov (United States)

    Gharehkhani, Samira; Nouri-Borujerdi, Ali; Kazi, Salim Newaz; Yarmand, Hooman

    2014-01-01

    In this study an expression for soot absorption coefficient is introduced to extend the weighted-sum-of-gray gases data to the furnace medium containing gas-soot mixture in a utility boiler 150 MWe. Heat transfer and temperature distribution of walls and within the furnace space are predicted by zone method technique. Analyses have been done considering both cases of presence and absence of soot particles at 100% load. To validate the proposed soot absorption coefficient, the expression is coupled with the Taylor and Foster's data as well as Truelove's data for CO2-H2O mixture and the total emissivities are calculated and compared with the Truelove's parameters for 3-term and 4-term gray gases plus two soot absorption coefficients. In addition, some experiments were conducted at 100% and 75% loads to measure furnace exit gas temperature as well as the rate of steam production. The predicted results show good agreement with the measured data at the power plant site.

  9. Thermal energy storage for industrial waste heat recovery

    Science.gov (United States)

    Hoffman, H. W.; Kedl, R. J.; Duscha, R. A.

    1978-01-01

    The potential is examined for waste heat recovery and reuse through thermal energy storage in five specific industrial categories: (1) primary aluminum, (2) cement, (3) food processing, (4) paper and pulp, and (5) iron and steel. Preliminary results from Phase 1 feasibility studies suggest energy savings through fossil fuel displacement approaching 0.1 quad/yr in the 1985 period. Early implementation of recovery technologies with minimal development appears likely in the food processing and paper and pulp industries; development of the other three categories, though equally desirable, will probably require a greater investment in time and dollars.

  10. Recouping the thermal-to-electric conversion loss by the use of waste heat

    International Nuclear Information System (INIS)

    Bradley, W.J.

    1976-01-01

    This paper looks at ways to recoup the thermal-to-electric conversion loss of our thermal power generating stations. These stations now produce twice as much low-grade waste heat as they do electricity. We can improve the situation in two ways: by improving the station efficiency, and by utilizing the low-grade heat beneficially. The following options are examined: N 2 O 4 turbines condensing at 10 deg C; power from moderator waste heat; 50 MW heat pump for district heating; industrial parks with integrated waste heat upgrading station. (author)

  11. Decision Document for Heat Removal from High-Level Waste Tanks

    International Nuclear Information System (INIS)

    WILLIS, W.L.

    2000-01-01

    This document establishes the combination of design and operational configurations that will be used to provide heat removal from high-level waste tanks during Phase 1 waste feed delivery to prevent the waste temperature from exceeding tank safety requirement limits. The chosen method--to use the primary and annulus ventilation systems to remove heat from the high-level waste tanks--is documented herein

  12. Design of a small scale boiler package for testing high moisture content biofuels

    Energy Technology Data Exchange (ETDEWEB)

    Proctor, Andrew

    2005-07-01

    This report presents the results of a project to design a prototype, small-scale boiler (0.88 MWth output) to enable clean and efficient combustion of high moisture content (>30%) biomass fuels. The boiler was based on an open bottom smoke tube design, modified to incorporate water tubes in the combustion chamber running from front to back. These were added to support refractory bricks to create an extra pass in the boiler combustion chamber such that the reflected heat from the refractory increased the rate of evaporation of moisture from the fuel. A chain grate stoker was employed. The combustion tests involved three biofuels: wood pellets with a low moisture content (8-10%) (to provide combustion rates for a commercially proven biofuel); wood chips from forestry waste with a 30-40% moisture content; and spent mushroom compost with 70-75% moisture. The tests on the wood chips required a number of modifications to the fuel feeding system and to the boiler in order to achieve limited success and the tests with the mushroom compost were unsuccessful due to the combination of the high moisture content and the fuel's low calorific value. Experience gained with the wood chips suggested a number of improvements for a future boiler design. As well as describing the experimental work and test results, the report offers an economic analysis (capital costs, fuel costs, running costs) of the scheme.

  13. Enrichment of water solube substances at heat transfer surfaces in steam boilers and steam generators - a literature survey

    International Nuclear Information System (INIS)

    Kelen, T.

    1975-03-01

    A literature survey has been made to determine the possible need for investigations into enrichment at heat transport surfaces. The survey shows that enrichment in furnace tubes of carbon steel has led both to hydrogen embrittlement as a result of a reduction of pH and to local tube wall thinning and alkaline stress corrosion following an increase of pH. Damage caused by enrichment has occurred also in the steam generators of PWR's. Information concerning measured enrichment, observed hide-out, occurrence of normally easily soluble deposits as well as of corrosion damage requiring high concentrations lead to the conclusion that enrichment factors of the order of 10 000 are to be expected in some instances. The relationship between operational conditions and enrichment in specific cases is, however, poorly documented. The tendency to hide out varies for different substances. This is however not evidently equivalent to variation of the corresponding enrichment factor in the solution. Enrichment at heat transfer surfaces can arise as the result of one or several of the following effects: - formation of porous deposits - poor circulation - high densities of heat flow rate - departure from nucleate boiling leading to dry-out - steam blanketing. The conclusion reached from the literature survey is that knowledge of the degree of enrichment produced under specific operational conditions is extremely inadequate. (author)

  14. Low-temperature waste-heat recovery in the food and paper industries

    Energy Technology Data Exchange (ETDEWEB)

    Foell, W.K.; Lund, D.; Mitchell, J.W.; Ray, D.; Stevenson, R.; TenWolde, A.

    1980-11-01

    The potential of low-temperature waste-heat recovery technology is examined. An examination of barriers to impede waste-heat recovery is made and research programs are identified. Extensive information and data are presented in the following chapters: Waste Heat Recovery in the Wisconsin Food Industry; Waste Heat Recovery in the Wisconsin Pulp and Paper Industry; Industries' Economic Analysis of Energy Conservation Projects; Industrial Waste Heat Recovery (selection of heat-recovery heat exchangers for industrial applications, simplified procedure for selection of heat recovery heat exchangers for industrial applications, selection of heat pumps for industrial applications); Institutional Aspects of Industrial Energy Conservation (economic motivation for energy conservation and the industrial response, intrafirm idea channels and their sources, evaluation and approval of plant improvement projects, reported barriers to adopting waste heat recovery projects and recommendations for government involvement, and the final chapter is a summary with major conclusions given. Additional information is given in two appendices on the potential waste heat recovery in a cheese plant (calculation) and conditions for optimum exchanger size and break-even fuel cost. (MCW)

  15. Performance evaluation of thermophotovoltaic GaSb cell technology in high temperature waste heat

    Science.gov (United States)

    Utlu, Z.; Önal, B. S.

    2018-02-01

    In this study, waste heat was evaluated and examined by means of thermophotovoltaic systems with the application of energy production potential GaSb cells. The aim of our study is to examine GaSb cell technology at high temperature waste heat. The evaluation of the waste heat to be used in the system is designed to be used in the electricity, industry and iron and steel industry. Our work is research. Graphic analysis is done with Matlab program. The high temperature waste heat graphs applied on the GaSb cell are in the results section. Our study aims to provide a source for future studies.

  16. Examination of thermophotovoltaic GaSb cell technology in low and medium temperatures waste heat

    Science.gov (United States)

    Utlu, Z.; Önal, B. S.

    2018-02-01

    In this study, waste heat was evaluated and examined by means of thermophotovoltaic systems with the application of energy production potential GaSb cells. The aim of our study is to examine GaSb cell technology at low and medium temperature waste heat. The evaluation of the waste heat to be used in the system is designed to be used in the electricity, industry and iron and steel industry. Our work is research. Graphic analysis is done with Matlab program. The low and medium temperature waste heat graphs applied on the GaSb cell are in the results section. Our study aims to provide a source for future studies.

  17. Apparatus and method of controlling the thermal performance of an oxygen-fired boiler

    Science.gov (United States)

    Levasseur, Armand A.; Kang, Shin G.; Kenney, James R.; Edberg, Carl D.

    2017-09-05

    Disclosed herein is a method of controlling the operation of an oxy-fired boiler; the method comprising combusting a fuel in a boiler; producing a heat absorption pattern in the boiler; discharging flue gases from the boiler; recycling a portion of the flue gases to the boiler; combining a first oxidant stream with the recycled flue gases to form a combined stream; splitting the combined stream into several fractions; and introducing each fraction of the combined stream to the boiler at different points of entry to the boiler.

  18. Comparative assessment of alternative cycles for waste heat recovery and upgrade

    International Nuclear Information System (INIS)

    Little, Adrienne B.; Garimella, Srinivas

    2011-01-01

    Thermally activated systems based on sorption cycles, as well as mechanical systems based on vapor compression/expansion are assessed in this study for waste heat recovery applications. In particular, ammonia-water sorption cycles for cooling and mechanical work recovery, a heat transformer using lithium bromide-water as the working fluid pair to yield high temperature heat, and organic Rankine cycles using refrigerant R245fa for work recovery as well as versions directly coupled to a vapor compression cycle to yield cooling are analyzed with overall heat transfer conductances for heat exchangers that use similar approach temperature differences for each cycle. Two representative cases are considered, one for smaller-scale and lower temperature applications using waste heat at 60 o C, and the other for larger-scale and higher temperature waste heat at 120 o C. Comparative assessments of these cycles on the basis of efficiencies and system footprints guide the selection of waste heat recovery and upgrade systems for different applications and waste heat availabilities. Furthermore, these considerations are used to investigate four case studies for waste heat recovery for data centers, vehicles, and process plants, illustrating the utility and limitations of such solutions. The increased implementation of such waste heat recovery systems in a variety of applications will lead to decreased primary source inputs and sustainable energy utilization. -- Highlights: → Sorption and mechanical pathways for the conversion of waste heat streams to work, cooling, and temperature boosting were investigated. → Waste heat sources including 300 W of energy at 60 o C and 1 kW of energy at 120 o C were analyzed. → Up to about seventy percent of the input waste heat can be converted to cooling. → Up to about ten percent can be converted to work. → Up to about 47 percent can be upgraded to a higher temperature.

  19. Heat Recovery From Tail Gas Incineration To Generate Power

    Energy Technology Data Exchange (ETDEWEB)

    Tawfik, Tarek

    2010-09-15

    Many industrial processes result in tail gas wastes that must be flared or incinerated to abide with environmental guidelines. Tail gas incineration occurs in several chemical processes resulting in high-temperature exhaust gas that simply go to the stack, thus wasting all that valuable heat! This paper discusses useful heat recovery and electric power generation utilizing available heat in exhaust gas from tail gas incinerators. This heat will be recovered in a waste-heat recovery boiler that will produce superheated steam to expand in a steam turbine to generate power. A detailed cost estimate is presented.

  20. Exergo-economic analysis of finned tube for waste heat recovery including phase change heat transfer

    International Nuclear Information System (INIS)

    Wu, Shuang Ying; Jiu, Jing Rui; Xiao, Lan; Li, You Rong; Liu, Chao; Xu, Jin Liang

    2013-01-01

    In this paper, an exergo-economic criterion, i.e. the net profit per unit transferred heat load, is established from the perspective of exergy recovery to evaluate the performance of finned tube used in waste heat recovery. Also, the dimensionless exergy change number is introduced to investigate the effect of the flow (mechanical) exergy loss rate on the recovered thermal exergy. Selecting R245fa as a working fluid and exhaust flue gas as a heat source, the effects of the internal Reynolds number Re_i, the external Reynolds number Re_o , the unit cost of thermal exergy ε_q , the geometric parameter of finned tube η_oβ and the phase change temperature T_v etc. on the performance of finned tube are discussed in detail. The results show that the higher T_v and η_oβ, and lower Re_i may lead to the negligible flow(mechanical) exergy loss rate. There exists an optimal value of Re_i where the net profit per unit transferred heat load peaks, while the variations of Re_o, ε_q and T_v cause monotonic change of the net profit per unit transferred heat load. The phase change temperature exerts relatively greater influence on the exergo-economic performance of finned tube in comparison with other parameters. And there exists a critical phase change temperature, where the net profit per unit transferred heat load is equal to zero.

  1. Thermoelectrics for waste heat recovery and climate control in automobiles

    Energy Technology Data Exchange (ETDEWEB)

    Maranville, Clay W. [Ford Motor Company, Dearborn, MI (United States); Schmitz, Peter [Ford Forschungszentrum Aachen GmbH, Aachen (Germany)

    2011-07-01

    Thermoelectric (TE) devices have received renewed attention in the past decade for use in light-duty automotive applications. Governmental organizations and private corporations world-wide are sponsoring research at both the basic materials level, as well as for applied research and technology demonstrations. This funding has led to measurable improvement in TE device cost and efficiency, as well as spurring the emergence and growth of a vertically-integrated TE industry. The two broad categories of applications that have been considered for thermoelectrics are power generation through waste-heat recovery and cabin climate control through the use of TE heat pumps. Neither of these uses of TE devices has ever been commercialized in large-scale vehicle applications, in large part due to the challenges of low device efficiency and high costs. While it is still not clear that TEs will emerge as a winner in the marketplace in the near-term, there are several new developments which provide justification for this renewed interest. Among these reasons are increasing electrification of the vehicle fleet, demands from governments and consumers for improvement in fuel economy and reduction in tailpipe CO{sub 2} emissions, and a greater emphasis on occupant comfort. With governments and industry around the world placing substantial financial bets on the promise of this technology to help address national and global concerns for reducing CO{sub 2} and hydrocarbon consumption, it makes sense for the automotive industry to leverage this investment and to re-evaluate TE-based technology for use in vehicles. In this paper, we will present an overview of Ford Motor Company's current and upcoming research efforts into TE technology. This effort is focused on the use of TE waste heat recovery systems in a vehicle exhaust; and the use of TE HVAC systems in hybrid vehicles. We will discuss the role of the automotive OEM in establishing guidelines and targets for cost, power density

  2. DuraLith geopolymer waste form for Hanford secondary waste: Correlating setting behavior to hydration heat evolution

    International Nuclear Information System (INIS)

    Xu, Hui; Gong, Weiliang; Syltebo, Larry; Lutze, Werner; Pegg, Ian L.

    2014-01-01

    Highlights: • Quantitative correlations firstly established for cementitious waste forms. • Quantitative correlations firstly established for geopolymeric materials. • Ternary DuraLith geopolymer waste forms for Hanford radioactive wastes. • Extended setting times which improve workability for geopolymer waste forms. • Reduced hydration heat release from DuraLith geopolymer waste forms. - Abstract: The binary furnace slag-metakaolin DuraLith geopolymer waste form, which has been considered as one of the candidate waste forms for immobilization of certain Hanford secondary wastes (HSW) from the vitrification of nuclear wastes at the Hanford Site, Washington, was extended to a ternary fly ash-furnace slag-metakaolin system to improve workability, reduce hydration heat, and evaluate high HSW waste loading. A concentrated HSW simulant, consisting of more than 20 chemicals with a sodium concentration of 5 mol/L, was employed to prepare the alkaline activating solution. Fly ash was incorporated at up to 60 wt% into the binder materials, whereas metakaolin was kept constant at 26 wt%. The fresh waste form pastes were subjected to isothermal calorimetry and setting time measurement, and the cured samples were further characterized by compressive strength and TCLP leach tests. This study has firstly established quantitative linear relationships between both initial and final setting times and hydration heat, which were never discovered in scientific literature for any cementitious waste form or geopolymeric material. The successful establishment of the correlations between setting times and hydration heat may make it possible to efficiently design and optimize cementitious waste forms and industrial wastes based geopolymers using limited testing results

  3. Technical and environmental performance of 10 kW understocker boiler during combustion of biomass and conventional fuels

    Directory of Open Access Journals (Sweden)

    Junga Robert

    2017-01-01

    Full Text Available This paper treats about the impact fuels from biomass wastes and coal combustion on a small boiler operation and the emission of pollutants in this process. Tests were performed in laboratory conditions on a water boiler with retort furnace and the capacity of 10 kW. Fuels from sewage sludge and agriculture wastes (PBZ fuel and a blend of coal with laying hens mature (CLHM were taken into account. The results in emission changes of NOx, CO2, CO and SO2 and operating parameters of the tested boiler during combustion were investigated. The obtained results were compared with corresponding results of flame coal (GFC. Combustion of the PBZ fuel turned out to be a stable process in the tested boiler but the thermal output has decreased in about 30% compared to coal combustion, while CO and NOx emission has increased. Similar effect was observed when 15% of the poultry litter was added to the coal. In this case thermal output has also decreased (in about 20% and increase of CO and NOx emission was observed. As a conclusion, it can be stated that more effective control system with an adaptive air regulation and a modified heat exchanger could be useful in order to achieve the nominal power of the tested boiler.

  4. Technical and environmental performance of 10 kW understocker boiler during combustion of biomass and conventional fuels

    Science.gov (United States)

    Junga, Robert; Wzorek, Małgorzata; Kaszubska, Mirosława

    2017-10-01

    This paper treats about the impact fuels from biomass wastes and coal combustion on a small boiler operation and the emission of pollutants in this process. Tests were performed in laboratory conditions on a water boiler with retort furnace and the capacity of 10 kW. Fuels from sewage sludge and agriculture wastes (PBZ fuel) and a blend of coal with laying hens mature (CLHM) were taken into account. The results in emission changes of NOx, CO2, CO and SO2 and operating parameters of the tested boiler during combustion were investigated. The obtained results were compared with corresponding results of flame coal (GFC). Combustion of the PBZ fuel turned out to be a stable process in the tested boiler but the thermal output has decreased in about 30% compared to coal combustion, while CO and NOx emission has increased. Similar effect was observed when 15% of the poultry litter was added to the coal. In this case thermal output has also decreased (in about 20%) and increase of CO and NOx emission was observed. As a conclusion, it can be stated that more effective control system with an adaptive air regulation and a modified heat exchanger could be useful in order to achieve the nominal power of the tested boiler.

  5. Solved and unsolved problems in boiler systems. Learning from accidents

    International Nuclear Information System (INIS)

    Ozawa, Mamoru

    2000-01-01

    This paper begins with a brief review on the similarity law of conventional fossil-fuel-fired boilers. The concept is based on the fact that the heat release due to combustion in the furnace is restricted by the furnace volume but the heat absorption is restricted by the heat transfer surface area. This means that a small-capacity boiler has relatively high specific furnace heat release rate, about 10 MW/m 3 , and on the contrary a large-capacity boiler has lower value. The surface-heat-flux limit is mainly dominated by the CHF inside the water-wall tubes of the boiler furnace, about 350 kW/m 2 . This heat-flux limit is almost the same order independently on the capacity of boilers. For the safety of water-walls, it is essential to retain suitable water circulation, i.e. circulation ratio and velocity of water. This principle is a common knowledge of boiler designer, but actual situation is not the case. Newly designed boilers often suffer from similar accidents, especially burnout due to circulation problems. This paper demonstrates recent accidents encountered in practical boilers, and raises problems of rather classical but important two-phase flow and heat transfer. (author)

  6. Chemical cleaning of UK AGR boilers

    International Nuclear Information System (INIS)

    Rudge, A.; Turner, P.; Ghosh, A.; Clary, W.; Tice, D.

    2002-01-01

    For the first time in their operational lives, UK advanced gas-cooled reactor once-through boilers have been chemically cleaned. Chemical cleaning was necessary to avoid lost output resulting from boiler pressure drops, which had been increasing for a number of years. Chemical cleaning of these boilers presents a number of unique difficulties. These include lack of access to the boilers, highly sensitised 316H superheater sections that cannot be excluded from the cleaning flow path, relatively thin boiler tube walls and an intolerance to boiler tube failure because of the role of the boilers in nuclear decay heat removal. The difficulties were overcome by implementing the clean in a staged manner, starting with an extensive materials testwork programme to select and then to substantiate the cleaning process. The selected process was based on ammoniated citric acid plus formic acid for the principal acid cleaning stage. Materials testwork was followed by an in-plant trial clean of six boiler tubes, further materials testwork and the clean of a boiler tube in a full-scale test rig. An overview is presented of the work that was carried out to demonstrate that the clean could be carried out safely, effectively and without leading to unacceptable corrosion losses. Full-scale chemical cleaning was implemented by using as much of the existing plant as possible. Careful control and monitoring was employed to ensure that the cleaning was implemented according to the specified design, thus ensuring that a safe and effective clean was carried out. Full-scale cleaning has resulted in significant boiler pressure drop recovery, even though the iron burden was relatively low and cleaning was completed in a short time. (orig.)

  7. Assessment of Feasibility of the Beneficial Use of Waste Heat from the Advanced Test Reactor

    Energy Technology Data Exchange (ETDEWEB)

    Donna P. Guillen

    2012-07-01

    This report investigates the feasibility of using waste heat from the Advanced Test Reactor (ATR). A proposed glycol waste heat recovery system was assessed for technical and economic feasibility. The system under consideration would use waste heat from the ATR secondary coolant system to preheat air for space heating of TRA-670. A tertiary coolant stream would be extracted from the secondary coolant system loop and pumped to a new plate and frame heat exchanger, where heat would be transferred to a glycol loop for preheating outdoor air in the heating and ventilation system. Historical data from Advanced Test Reactor operations over the past 10 years indicates that heat from the reactor coolant was available (when needed for heating) for 43.5% of the year on average. Potential energy cost savings by using the waste heat to preheat intake air is $242K/yr. Technical, safety, and logistics considerations of the glycol waste heat recovery system are outlined. Other opportunities for using waste heat and reducing water usage at ATR are considered.

  8. Thermal Spray Coatings for High-Temperature Corrosion Protection in Biomass Co-Fired Boilers

    Science.gov (United States)

    Oksa, M.; Metsäjoki, J.; Kärki, J.

    2015-01-01

    There are over 1000 biomass boilers and about 500 plants using waste as fuel in Europe, and the numbers are increasing. Many of them encounter serious problems with high-temperature corrosion due to detrimental elements such as chlorides, alkali metals, and heavy metals. By HVOF spraying, it is possible to produce very dense and well-adhered coatings, which can be applied for corrosion protection of heat exchanger surfaces in biomass and waste-to-energy power plant boilers. Four HVOF coatings and one arc sprayed coating were exposed to actual biomass co-fired boiler conditions in superheater area with a probe measurement installation for 5900 h at 550 and 750 °C. The coating materials were Ni-Cr, IN625, Fe-Cr-W-Nb-Mo, and Ni-Cr-Ti. CJS and DJ Hybrid spray guns were used for HVOF spraying to compare the corrosion resistance of Ni-Cr coating structures. Reference materials were ferritic steel T92 and nickel super alloy A263. The circulating fluidized bed boiler burnt a mixture of wood, peat and coal. The coatings showed excellent corrosion resistance at 550 °C compared to the ferritic steel. At higher temperature, NiCr sprayed with CJS had the best corrosion resistance. IN625 was consumed almost completely during the exposure at 750 °C.

  9. Capturing the Invisible Resource. Analysis of Waste Heat Potential in Chinese Industry and Policy Options for Waste Heat to Power Generation

    Energy Technology Data Exchange (ETDEWEB)

    Lu, Hongyou [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States)

    2015-05-01

    This study analyzed the theoretical maximum potential and practical potential of waste heat in the cement, iron, and steel, and glass sectors in China, based on thermal energy modeling, expert interviews, and literature reviews.

  10. Bypass valve and coolant flow controls for optimum temperatures in waste heat recovery systems

    Science.gov (United States)

    Meisner, Gregory P

    2013-10-08

    Implementing an optimized waste heat recovery system includes calculating a temperature and a rate of change in temperature of a heat exchanger of a waste heat recovery system, and predicting a temperature and a rate of change in temperature of a material flowing through a channel of the waste heat recovery system. Upon determining the rate of change in the temperature of the material is predicted to be higher than the rate of change in the temperature of the heat exchanger, the optimized waste heat recovery system calculates a valve position and timing for the channel that is configurable for achieving a rate of material flow that is determined to produce and maintain a defined threshold temperature of the heat exchanger, and actuates the valve according to the calculated valve position and calculated timing.

  11. On the design of residential condensing gas boilers

    Energy Technology Data Exchange (ETDEWEB)

    Naeslund, M.

    1997-02-01

    Two main topics are dealt with in this thesis. Firstly, the performance of condensing boilers with finned tube heat exchangers and premix burners is evaluated. Secondly, ways of avoiding condensate formation in the flue system are evaluated. In the first investigation, a transient heat transfer approach is used to predict performance of different boiler configurations connected to different heating systems. The smallest efficiency difference between heat loads and heating systems is obtained when the heat exchanger gives a small temperature difference between flue gases and return water, the heat transfer coefficient is low and the thermostat hysteresis is large. Taking into account heat exchanger size, the best boiler is one with higher heat transfer per unit area which only causes a small efficiency loss. The total heating cost at part load, including gas and electricity, has a maximum at the lowest simulated heat load. The heat supplied by the circulation heat pump is responsible for this. The second investigation evaluates methods of drying the flue gases. Reheating the flue gases in different ways and water removal in an adsorbent bed are evaluated. Reheating is tested in two specially designed boilers. The necessary reheating is calculated to approximately 100-150 deg C if an uninsulated masonry chimney is used. The tested boilers show that it is possible to design a proper boiler. The losses, stand-by and convective/radiative, must be kept at a minimum in order to obtain a high efficiency. 86 refs, 70 figs, 16 tabs

  12. TA-2 Water Boiler Reactor Decommissioning Project

    International Nuclear Information System (INIS)

    Durbin, M.E.; Montoya, G.M.

    1991-06-01

    This final report addresses the Phase 2 decommissioning of the Water Boiler Reactor, biological shield, other components within the biological shield, and piping pits in the floor of the reactor building. External structures and underground piping associated with the gaseous effluent (stack) line from Technical Area 2 (TA-2) Water Boiler Reactor were removed in 1985--1986 as Phase 1 of reactor decommissioning. The cost of Phase 2 was approximately $623K. The decommissioning operation produced 173 m 3 of low-level solid radioactive waste and 35 m 3 of mixed waste. 15 refs., 25 figs., 3 tabs

  13. Impact of the amount of working fluid in loop heat pipe to remove waste heat from electronic component

    Directory of Open Access Journals (Sweden)

    Smitka Martin

    2014-03-01

    Full Text Available One of the options on how to remove waste heat from electronic components is using loop heat pipe. The loop heat pipe (LHP is a two-phase device with high effective thermal conductivity that utilizes change phase to transport heat. It was invented in Russia in the early 1980’s. The main parts of LHP are an evaporator, a condenser, a compensation chamber and a vapor and liquid lines. Only the evaporator and part of the compensation chamber are equipped with a wick structure. Inside loop heat pipe is working fluid. As a working fluid can be used distilled water, acetone, ammonia, methanol etc. Amount of filling is important for the operation and performance of LHP. This work deals with the design of loop heat pipe and impact of filling ratio of working fluid to remove waste heat from insulated gate bipolar transistor (IGBT.

  14. Automotive absorption air conditioner utilizing solar and motor waste heat

    Science.gov (United States)

    Popinski, Z. (Inventor)

    1981-01-01

    In combination with the ground vehicles powered by a waste heat generating electric motor, a cooling system including a generator for driving off refrigerant vapor from a strong refrigerant absorbant solution is described. A solar collector, an air-cooled condenser connected with the generator for converting the refrigerant vapor to its liquid state, an air cooled evaporator connected with the condenser for returning the liquid refrigerant to its vapor state, and an absorber is connected to the generator and to the evaporator for dissolving the refrigerant vapor in the weak refrigerant absorbant solution, for providing a strong refrigerant solution. A pump is used to establish a pressurized flow of strong refrigerant absorbant solution from the absorber through the electric motor, and to the collector.

  15. Utilization of waste heat from electricity generating stations

    International Nuclear Information System (INIS)

    Robertson, R.F.S.

    1977-06-01

    Historically the nuclear power station has been designed solely as an electricity producer. But in Canada today only 15 percent of our energy consumption is as electricity. The non-electrical needs today are supplied almost entirely by natural gas and oil. There is an incentive to see whether a nuclear station could supply energy for some of these non-electrical needs, thus freeing gas and oil for uses for which they may be more valuable and suitable, especially in transportation. A group located at the Whiteshell Nuclear Research Establishment undertook a series of studies to examine this problem. These studies were done in sufficient depth to provide technological and economic answers, and as a result several reports have been published on various topics. In this report, the findings from these studies are drawn together in an assessment of the potential in Canada for using waste heat. (author)

  16. Reducing the Cost of RLS: Waste Heat from Crop Production Can Be Used for Waste Processing

    Science.gov (United States)

    Lamparter, Richard; Flynn, Michael; Kliss, Mark (Technical Monitor)

    1997-01-01

    The applicability of plant-based life support systems has traditionally suffered from the limitations imposed by the high energy demand of controlled environment growth chambers. Theme types of systems are typically less than 2% efficient at converting electrical energy into biomass. The remaining 98% of supplied energy is converted to thermal energy. Traditionally this thermal energy is discharged to the ambient environment as waste heat. This paper describes an energy efficient plant-based life support system which has been designed for use at the Amundsen-Scott South Pole Station. At the South Pole energy is not lost to the environment. What is lost is the ability to extract useful work from it. The CELSS Antarctic Analog Program (CAAP) has developed a system which is designed to extract useful work from the waste thermal energy generated from plant growth lighting systems. In the CAAP system this energy is used to purify Station Sewage.

  17. Model predictive control of a waste heat recovery system for automotive diesel engines

    NARCIS (Netherlands)

    Feru, E.; Willems, F.P.T.; de Jager, A.G.; Steinbuch, M.

    2014-01-01

    In this paper, a switching Model Predictive Control strategy is designed for an automotive Waste Heat Recovery system with two parallel evaporators. The objective is to maximize Waste Heat Recovery system output power, while satisfying safe operation under highly dynamic disturbances from the

  18. System and method for determining the net output torque from a waste heat recovery system

    Science.gov (United States)

    Tricaud, Christophe; Ernst, Timothy C.; Zigan, James A.

    2016-12-13

    The disclosure provides a waste heat recovery system with a system and method for calculation of the net output torque from the waste heat recovery system. The calculation uses inputs from existing pressure and speed sensors to create a virtual pump torque sensor and a virtual expander torque sensor, and uses these sensors to provide an accurate net torque output from the WHR system.

  19. CHP Integrated with Burners for Packaged Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Castaldini, Carlo; Darby, Eric

    2013-09-30

    division of Sempra Energy. These match funds were provided via concurrent contracts and investments available via CMCE, Altex, and Leva Energy The project attained all its objectives and is considered a success. CMCE secured the support of GI&E from Italy to supply 100 kW Turbec T-100 microturbines for the project. One was purchased by the project’s subcontractor, Altex, and a second spare was purchased by CMCE under this project. The microturbines were then modified to convert from their original recuperated design to a simple cycle configuration. Replacement low-NOx silo combustors were designed and bench tested in order to achieve compliance with the California Air Resources Board (CARB) 2007 emission limits for NOx and CO when in CHP operation. The converted microturbine was then mated with a low NOx burner provided by Altex via an integration section that allowed flow control and heat recovery to minimize combustion blower requirements; manage burner turndown; and recover waste heat. A new fully integrated control system was designed and developed that allowed one-touch system operation in all three available modes of operation: (1) CHP with both microturbine and burner firing for boiler heat input greater than 2 MMBtu/hr; (2) burner head only (BHO) when the microturbine is under service; and (3) microturbine only when boiler heat input requirements fall below 2 MMBtu/hr. This capability resulted in a burner turndown performance of nearly 10/1, a key advantage for this technology over conventional low NOx burners. Key components were then assembled into a cabinet with additional support systems for generator cooling and fuel supply. System checkout and performance tests were performed in the laboratory. The assembled system and its support equipment were then shipped and installed at a host facility where final performance tests were conducted following efforts to secure fabrication, air, and operating permits. The installed power burner is now in commercial

  20. Uses of the waste heat from the interim fuel storage facility

    International Nuclear Information System (INIS)

    Wehrum, A.

    It was the objective of this study to investigate the possibilities of a convenient use of the waste heat from the designed interim fuel storage at Ahaus. In this sense the following possibilities have been investigated: district heating, heat for industrial processes, fish-production, green house-heating, production of methane from original waste, agrotherm (agricultur field heating). It has been shown, that an economical behaviour for nearly all variations is not given without the financial help of the government, because of the high costs for heat transport and out-put. The most economical project is the intensive fish production plant. (orig.) [de

  1. DESIGN REPORT: LOW-NOX BURNERS FOR PACKAGE BOILERS

    Science.gov (United States)

    The report describes a low-NOx burner design, presented for residual-oil-fired industrial boilers and boilers cofiring conventional fuels and nitrated hazardous wastes. The burner offers lower NOx emission levels for these applications than conventional commercial burners. The bu...

  2. Boiling process modelling peculiarities analysis of the vacuum boiler

    Science.gov (United States)

    Slobodina, E. N.; Mikhailov, A. G.

    2017-06-01

    The analysis of the low and medium powered boiler equipment development was carried out, boiler units possible development directions with the purpose of energy efficiency improvement were identified. Engineering studies for the vacuum boilers applying are represented. Vacuum boiler heat-exchange processes where boiling water is the working body are considered. Heat-exchange intensification method under boiling at the maximum heat- transfer coefficient is examined. As a result of the conducted calculation studies, heat-transfer coefficients variation curves depending on the pressure, calculated through the analytical and numerical methodologies were obtained. The conclusion about the possibility of numerical computing method application through RPI ANSYS CFX for the boiling process description in boiler vacuum volume was given.

  3. Simultaneous heat integration and techno-economic optimization of Organic Rankine Cycle (ORC) for multiple waste heat stream recovery

    International Nuclear Information System (INIS)

    Yu, Haoshui; Eason, John; Biegler, Lorenz T.; Feng, Xiao

    2017-01-01

    In the past decades, the Organic Rankine Cycle (ORC) has become a promising technology for low and medium temperature energy utilization. In refineries, there are usually multiple waste heat streams to be recovered. From a safety and controllability perspective, using an intermedium (hot water) to recover waste heat before releasing heat to the ORC system is more favorable than direct integration. The mass flowrate of the intermediate hot water stream determines the amount of waste heat recovered and the final hot water temperature affects the thermal efficiency of ORC. Both, in turn, exert great influence on the power output. Therefore, the hot water mass flowrate is a critical decision variable for the optimal design of the system. This study develops a model for techno-economic optimization of an ORC with simultaneous heat recovery and capital cost optimization. The ORC is modeled using rigorous thermodynamics with the concept of state points. The task of waste heat recovery using the hot water intermedium is modeled using the Duran-Grossmann model for simultaneous heat integration and process optimization. The combined model determines the optimal design of an ORC that recovers multiple waste heat streams in a large scale background process using an intermediate heat transfer stream. In particular, the model determines the optimal heat recovery approach temperature (HRAT), the utility load of the background process, and the optimal operating conditions of the ORC simultaneously. The effectiveness of this method is demonstrated with a case study that uses a refinery as the background process. Sensitivity of the optimal solution to the parameters (electricity price, utility cost) is quantified in this paper. - Highlights: • A new model for Organic Rankine cycle design optimization is presented. • Process heat integration and ORC are considered simultaneously. • Rigorous equation oriented models of the ORC are used for accurate results. • Impact of working

  4. Increasing the thermal efficiency of boiler plant

    Directory of Open Access Journals (Sweden)

    Uyanchinov Evgeniy

    2017-01-01

    Full Text Available The thermal efficiency increase of boiler plant is actual task of scientific and technical researches. The optimization of boiler operating conditions is task complex, which determine by most probable average load of boiler, operating time and characteristics of the auxiliary equipment. The work purpose – the determination of thermodynamic efficiency increase ways for boiler plant with a gas-tube boiler. The tasks, solved at the research are the calculation of heat and fuel demand, the exergetic analysis of boilerhouse and heat network equipment, the determination of hydraulic losses and exergy losses due to restriction. The calculation was shown that the exergy destruction can be reduced by 2.39% due to excess air reducing to 10%; in addition the oxygen enrichment of air can be used that leads to reducing of the exergy destruction rate. The processes of carbon deposition from the side of flame and processes of scale formation on the water side leads to about 4.58% losses of fuel energy at gas-tube boiler. It was shown that the exergy losses may be reduced by 2.31% due to stack gases temperature reducing to 148 °C.

  5. Process and device for determining the effect of river water heating by waste heat on its temperature characteristics

    International Nuclear Information System (INIS)

    Pietzsch, L.; Kauer, H.; Lautersack, K.

    1979-01-01

    It is proposed to use measurements for determining the effect of heating river water by introducing waste heat from industrial plants or power-stations, instead of deriving the effect from calculations. A suitable method of measurement is proposed and discussed. (UWI) 891 HP/UWI 892 CKA [de

  6. A combined thermodynamic cycle used for waste heat recovery of internal combustion engine

    International Nuclear Information System (INIS)

    He, Maogang; Zhang, Xinxin; Zeng, Ke; Gao, Ke

    2011-01-01

    In this paper, we present a steady-state experiment, energy balance and exergy analysis of exhaust gas in order to improve the recovery of the waste heat of an internal combustion engine (ICE). Considering the different characteristics of the waste heat of exhaust gas, cooling water, and lubricant, a combined thermodynamic cycle for waste heat recovery of ICE is proposed. This combined thermodynamic cycle consists of two cycles: the organic Rankine cycle (ORC), for recovering the waste heat of lubricant and high-temperature exhaust gas, and the Kalina cycle, for recovering the waste heat of low-temperature cooling water. Based on Peng–Robinson (PR) equation of state (EOS), the thermodynamic parameters in the high-temperature ORC were calculated and determined via an in-house computer program. Suitable working fluids used in high-temperature ORC are proposed and the performance of this combined thermodynamic cycle is analyzed. Compared with the traditional cycle configuration, more waste heat can be recovered by the combined cycle introduced in this paper. -- Highlights: ► We study the energy balance of fuel in internal combustion engine. ► Heat recovery effect of exhaust gas is good when ICE is at a high-load condition. ► We propose a new combined thermodynamic cycle for waste heat of ICE. ► The combined cycle has a higher recovery efficiency than previous configurations.

  7. Life extension of boilers using weld overlay protection

    Energy Technology Data Exchange (ETDEWEB)

    Lai, G.; Hulsizer, P. [Welding Services Inc., Norcross, GA (United States); Brooks, R. [Welding Services Inc., Welding Services Europe, Spijkenisse (Netherlands)

    1998-12-31

    The presentation describes the status of modern weld overlay technology for refurbishment, upgrading and life extension of boilers. The approaches to life extension of boilers include field overlay application, shop-fabricated panels for replacement of the worn, corroded waterwall and shop-fabricated overlay tubing for replacement of individual tubes in superheaters, generating banks and other areas. The characteristics of weld overlay products are briefly described. Also discussed are successful applications of various corrosion-resistant overlays for life extension of boiler tubes in waste-to-energy boilers, coal-fired boilers and chemical recovery boilers. Types of corrosion and selection of weld overlay alloys in these systems are also discussed. (orig.) 14 refs.

  8. Life extension of boilers using weld overlay protection

    Energy Technology Data Exchange (ETDEWEB)

    Lai, G; Hulsizer, P [Welding Services Inc., Norcross, GA (United States); Brooks, R [Welding Services Inc., Welding Services Europe, Spijkenisse (Netherlands)

    1999-12-31

    The presentation describes the status of modern weld overlay technology for refurbishment, upgrading and life extension of boilers. The approaches to life extension of boilers include field overlay application, shop-fabricated panels for replacement of the worn, corroded waterwall and shop-fabricated overlay tubing for replacement of individual tubes in superheaters, generating banks and other areas. The characteristics of weld overlay products are briefly described. Also discussed are successful applications of various corrosion-resistant overlays for life extension of boiler tubes in waste-to-energy boilers, coal-fired boilers and chemical recovery boilers. Types of corrosion and selection of weld overlay alloys in these systems are also discussed. (orig.) 14 refs.

  9. Design and optimisation of organic Rankine cycles for waste heat recovery in marine applications using the principles of natural selection

    DEFF Research Database (Denmark)

    Larsen, Ulrik; Pierobon, Leonardo; Haglind, Fredrik

    2013-01-01

    , boundary conditions, hazard levels and environmental concerns. A generally applicable methodology, based on the principles of natural selection, is presented and used to determine the optimum working fluid, boiler pressure and Rankine cycle process layout for scenarios related to marine engine heat...

  10. Life cycle assessment for spray coatings applied to the heating tubes of PFBC boiler; Kaatsu ryudoso boiler sonai kan e tekiyosareru yosha coating no life cycle assessment (LCA hyoka)

    Energy Technology Data Exchange (ETDEWEB)

    Sonoya, K; Kihara, S [Ishikawajima-Harima Heavy Industries, Co. Ltd., Tokyo (Japan)

    1996-12-25

    LCA (Life cycle assessment) is a systematic process used to calculate and evaluate the environmental impacts of products. Because boiler components are now exposed a more severe erosion/corrosion environment by, improving efficiency of thermal power plant, it is expected that the use of thermal spray coatings will increase. The LCA method was attempted to apply to various thermal spray coatings for PFBC (Pressurized Fluidized Bed Combustion) and evaluate the eco-friendly, coatings. The result was gained that all the alumina coatings have good characteristics. In fact the Al2O3-40%ZrO2 coating by APS has the lowest environmental impact and the best erosion resistance, it may be considered the most effective coating. 4 refs., 12 figs., 1 tab.

  11. Multi-objective Optimization of Coal-fired Boiler Combustion Based on NSGA-II

    OpenAIRE

    Tingfang Yu; Hongzhen Zhu; Chunhua Peng

    2013-01-01

    NOx emission characteristics and overall heat loss model for a 300MW coal-fired boiler were established by Back Propagation (BP) neural network, by which the the functional relationship between outputs (NOx emissions & overall heat loss of the boiler) and inputs (operational parameters of the boiler) of a coal-fired boiler can be predicted. A number of field test data from a full-scale operating 300MWe boiler were used to train and verify the BP model. The NOx emissions & heat loss pr...

  12. 40 CFR 63.6092 - Are duct burners and waste heat recovery units covered by subpart YYYY?

    Science.gov (United States)

    2010-07-01

    ... Combustion Turbines What This Subpart Covers § 63.6092 Are duct burners and waste heat recovery units covered by subpart YYYY? No, duct burners and waste heat recovery units are considered steam generating units... 40 Protection of Environment 12 2010-07-01 2010-07-01 true Are duct burners and waste heat...

  13. Heat transfer analyses for grout disposal of radioactive double-shell slurry and customer wastes

    International Nuclear Information System (INIS)

    Robinson, S.M.; Gilliam, T.M.; McDaniel, E.W.

    1987-04-01

    Grout immobilization is being considered by Rockwell Hanford Operations (Rockwell Hanford) as a permanent disposal method for several radioactive waste streams. These include disposal of customer and double-shell slurry wastes in earthen trenches and in single-shell underground waste storage tanks. Heat transfer studies have previously been made to determine the maximum heat loading for grout disposal of various wastes under similar conditions, but a sensitivity analysis of temperature profiles to input parameters was needed. This document presents the results of heat transfer calculations for trenches containing grouted customer and double-shell slurry wastes and for in situ disposal of double-shell wastes in single-shell, domed concrete storage tanks. It discusses the conditions that lead to maximum grout temperatures of 250 0 F during the curing stage and 350 0 F thereafter and shows the dependence of these temperatures on input parameters such as soil and grout thermal conductivity, grout specific heat, waste loading, and disposal geometries. Transient heat transfer calculations were made using the HEATING6 computer code to predict temperature profiles in solidified low-level radioactive waste disposal scenarios at the Rockwell Hanford site. The calculations provide guidance for the development of safe, environmentally acceptable grout formulas for the Transportable Grout Facility. 11 refs

  14. Boiler conversions for biomass

    Energy Technology Data Exchange (ETDEWEB)

    Kinni, J [Tampella Power Inc., Tampere (Finland)

    1997-12-31

    Boiler conversions from grate- and oil-fired boilers to bubbling fluidized bed combustion have been most common in pulp and paper industry. Water treatment sludge combustion, need for additional capacity and tightened emission limits have been the driving forces for the conversion. To accomplish a boiler conversion for biofuel, the lower part of the boiler is replaced with a fluidized bed bottom and new fuel, ash and air systems are added. The Imatran Voima Rauhalahti pulverized-peat-fired boiler was converted to bubbling fluidized bed firing in 1993. In the conversion the boiler capacity was increased by 10 % to 295 MWth and NO{sub x} emissions dropped. In the Kymmene Kuusankoski boiler, the reason for conversion was the combustion of high chlorine content biosludge. The emissions have been under general European limits. During the next years, the emission limits will tighten and the boilers will be designed for most complete combustion and compounds, which can be removed from flue gases, will be taken care of after the boiler. (orig.) 3 refs.

  15. Boiler conversions for biomass

    Energy Technology Data Exchange (ETDEWEB)

    Kinni, J. [Tampella Power Inc., Tampere (Finland)

    1996-12-31

    Boiler conversions from grate- and oil-fired boilers to bubbling fluidized bed combustion have been most common in pulp and paper industry. Water treatment sludge combustion, need for additional capacity and tightened emission limits have been the driving forces for the conversion. To accomplish a boiler conversion for biofuel, the lower part of the boiler is replaced with a fluidized bed bottom and new fuel, ash and air systems are added. The Imatran Voima Rauhalahti pulverized-peat-fired boiler was converted to bubbling fluidized bed firing in 1993. In the conversion the boiler capacity was increased by 10 % to 295 MWth and NO{sub x} emissions dropped. In the Kymmene Kuusankoski boiler, the reason for conversion was the combustion of high chlorine content biosludge. The emissions have been under general European limits. During the next years, the emission limits will tighten and the boilers will be designed for most complete combustion and compounds, which can be removed from flue gases, will be taken care of after the boiler. (orig.) 3 refs.

  16. Recovery of Exhaust Waste Heat for ICE Using the Beta Type Stirling Engine

    Directory of Open Access Journals (Sweden)

    Wail Aladayleh

    2015-01-01

    Full Text Available This paper investigates the potential of utilizing the exhaust waste heat using an integrated mechanical device with internal combustion engine for the automobiles to increase the fuel economy, the useful power, and the environment safety. One of the ways of utilizing waste heat is to use a Stirling engine. A Stirling engine requires only an external heat source as wasted heat for its operation. Because the exhaust gas temperature may reach 200 to 700°C, Stirling engine will work effectively. The indication work, real shaft power and specific fuel consumption for Stirling engine, and the exhaust power losses for IC engine are calculated. The study shows the availability and possibility of recovery of the waste heat from internal combustion engine using Stirling engine.

  17. Parametric optimization and comparative study of organic Rankine cycle (ORC) for low grade waste heat recovery

    International Nuclear Information System (INIS)

    Dai Yiping; Wang Jiangfeng; Gao Lin

    2009-01-01

    Organic Rankine cycles for low grade waste heat recovery are described with different working fluids. The effects of the thermodynamic parameters on the ORC performance are examined, and the thermodynamic parameters of the ORC for each working fluid are optimized with exergy efficiency as an objective function by means of the genetic algorithm. The optimum performance of cycles with different working fluids was compared and analyzed under the same waste heat condition. The results show that the cycles with organic working fluids are much better than the cycle with water in converting low grade waste heat to useful work. The cycle with R236EA has the highest exergy efficiency, and adding an internal heat exchanger into the ORC system could not improve the performance under the given waste heat condition. In addition, for the working fluids with non-positive saturation vapor curve slope, the cycle has the best performance property with saturated vapor at the turbine inlet

  18. Water Boiler Change-Over in Mini-TPP Mode

    Directory of Open Access Journals (Sweden)

    B. A. Bayrashevsky

    2011-01-01

    Full Text Available The paper considers water boiler modernization by its change-over in mini-TPP mode with an expansion tank and a heating turbine of small capacity.  A software complex permitting to evaluate competitive ability of such water boiler modernization in comparison with a cogeneration plant.

  19. Efficient recovery and upgrading of waste heat from humid air in the forest industry. Pre-feasibility study; Energieffektivisering inom skogsindustrin genom spillvaermeaatervinning fraan vaatluft. Foerprojektering och loensamhetsbedoemning av anlaeggningsalternativ

    Energy Technology Data Exchange (ETDEWEB)

    Ingman, Daniel; Gustafsson, Maria; Westermark, Mats

    2007-12-15

    Within the pulp and paper and saw mill industries there are large quantities of waste heat in the form of moist air or humid flue gases. The temperature and dew point are generally too low for the streams to be useful as process heat. Waste heat can be recovered from humid gas streams e.g. outgoing gas from paper machines, lumber dryers, green liquor flash tanks, flue gases from power and recovery boilers, lime kilns etc. In general, this waste heat is available around 50-65 deg C. One way to utilise the heat on a higher temperature level is by means of heat pumping. The present project studies the possibility to use a recently developed absorption heat pump technology for upgrading waste heat to district heating or process steam. Via direct contact between the absorbent and humid gas stream, the moisture is condensed in the absorbent and the latent heat simultaneously increases the liquid's temperature. A number of process solutions have been calculated in terms of technical and economic performance. The process can be designed for production of hot water or process steam from upgraded waste heat. The end product is indirectly governed be the selection of absorbent or working medium. Investigated absorbents are solutions of potassium formate, sodium hydroxide and phosphoric acid, of which the former two have been included in the techno-economic calculations. The upgraded heat can either save costs by replacing primary fuel or result in increased revenues by exporting produced heat. Internally, the produced heat often replaces oil or electricity on the margin. The choice of regeneration method for the used and diluted absorbent is governed by the mill's energy situation. Industries with large waste heat resources, high value on process steam and use of heat on district heat level, waste heat driven regeneration is advisable. Industries with similar value on MP and LP steam should use back-pressure regeneration with MP steam for optimum cost and energy

  20. Industrial Waste Heat Recovery - Potential Applications, Available Technologies and Crosscutting R&D Opportunities

    Energy Technology Data Exchange (ETDEWEB)

    Thekdi, Arvind [E3M Inc, North Potomac, MD (United States); Nimbalkar, Sachin U. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-01-01

    The purpose of this report was to explore key areas and characteristics of industrial waste heat and its generation, barriers to waste heat recovery and use, and potential research and development (R&D) opportunities. The report also provides an overview of technologies and systems currently available for waste heat recovery and discusses the issues or barriers for each. Also included is information on emerging technologies under development or at various stages of demonstrations, and R&D opportunities cross-walked by various temperature ranges, technology areas, and energy-intensive process industries.

  1. Field Test of Boiler Primary Loop Temperature Controller

    Energy Technology Data Exchange (ETDEWEB)

    Glanville, P. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Rowley, P. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Schroeder, D. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Brand, L. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States)

    2014-09-01

    Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and, in some cases, return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential.

  2. Biogas Engine Waste Heat Recovery Using Organic Rankine Cycle

    Directory of Open Access Journals (Sweden)

    Alberto Benato

    2017-03-01

    Full Text Available Italy is a leading country in the biogas sector. Energy crops and manure are converted into biogas using anaerobic digestion and, then, into electricity using internal combustion engines (ICEs. Therefore, there is an urgent need for improving the efficiency of these engines taking the real operation into account. To this purpose, in the present work, the organic Rankine cycle (ORC technology is used to recover the waste heat contained in the exhaust gases of a 1 MWel biogas engine. The ICE behavior being affected by the biogas characteristics, the ORC unit is designed, firstly, using the ICE nameplate data and, then, with data measured during a one-year monitoring activity. The optimum fluid and the plant configuration are selected in both cases using an “in-house” optimization tool. The optimization goal is the maximization of the net electric power while the working fluid is selected among 115 pure fluids and their mixtures. Results show that a recuperative ORC designed using real data guarantees a 30% higher net electric power than the one designed with ICE nameplate conditions.

  3. Field Test of Boiler Primary Loop Temperature Controller

    Energy Technology Data Exchange (ETDEWEB)

    Glanville, P.; Rowley, P.; Schroeder, D.; Brand, L.

    2014-09-01

    Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and in some cases return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential. PARR installed and monitored the performance of one type of ALM controller, the M2G from Greffen Systems, at multifamily sites in the city of Chicago and its suburb Cary, IL, both with existing OTR control. Results show that energy savings depend on the degree to which boilers are over-sized for their load, represented by cycling rates. Also savings vary over the heating season with cycling rates, with greater savings observed in shoulder months. Over the monitoring period, over-sized boilers at one site showed reductions in cycling and energy consumption in line with prior laboratory studies, while less over-sized boilers at another site showed muted savings.

  4. Collection of low-grade waste heat for enhanced energy harvesting

    International Nuclear Information System (INIS)

    Dede, Ercan M.; Schmalenberg, Paul; Wang, Chi-Ming; Zhou, Feng; Nomura, Tsuyoshi

    2016-01-01

    Enhanced energy harvesting through the collection of low-grade waste heat is experimentally demonstrated. A structural optimization technique is exploited in the design of a thermal-composite substrate to guide and gather the heat emanating from multiple sources to a predetermined location. A thermoelectric generator is then applied at the selected focusing region to convert the resulting low-grade waste heat to electrical power. The thermal characteristics of the device are experimentally verified by direct temperature measurements of the system and numerically validated via heat conduction simulations. Electrical performance under natural and forced convection is measured, and in both cases, the device with optimized heat flow control plus energy harvesting demonstrates increased power generation when compared with a baseline waste heat recovery system. Electronics applications include energy scavenging for autonomously powered sensor networks or self-actuated devices.

  5. Collection of low-grade waste heat for enhanced energy harvesting

    Energy Technology Data Exchange (ETDEWEB)

    Dede, Ercan M., E-mail: eric.dede@tema.toyota.com; Schmalenberg, Paul; Wang, Chi-Ming; Zhou, Feng [Toyota Research Institute, Toyota Motor Engineering & Manufacturing North America, Ann Arbor, Michigan 48105 (United States); Nomura, Tsuyoshi [Toyota Central Research and Development Laboratories, Inc., Nagakute 480-1192 (Japan)

    2016-05-15

    Enhanced energy harvesting through the collection of low-grade waste heat is experimentally demonstrated. A structural optimization technique is exploited in the design of a thermal-composite substrate to guide and gather the heat emanating from multiple sources to a predetermined location. A thermoelectric generator is then applied at the selected focusing region to convert the resulting low-grade waste heat to electrical power. The thermal characteristics of the device are experimentally verified by direct temperature measurements of the system and numerically validated via heat conduction simulations. Electrical performance under natural and forced convection is measured, and in both cases, the device with optimized heat flow control plus energy harvesting demonstrates increased power generation when compared with a baseline waste heat recovery system. Electronics applications include energy scavenging for autonomously powered sensor networks or self-actuated devices.

  6. FY 1997 report on the survey on the current residential waste treatment and integrated utilization of waste including heat supply in Shanghai city; 1997 nendo chosa hokokusho (Shanghai shi ni okeru seikatsu gomi shori no genjo narabini kyonetsunado wo fukumu sogo riyo ni kansuru chosa)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-03-01

    Survey was made on residential waste treatment in Shanghai city. Shanghai city with nearly 13 million registered residents produces on average 10,000-11,000 tons/day residential solid wastes. Such wastes are basically disposed by land filling. A landfill site has a current disposal capacity of 7,500 tons/day, and is scheduled to be expanded up to 9,000 tons/day. Problems of waste disposal in Shanghai city are as follows: transportation of wastes collected in the city by trucks, transportation through transit stations to the landfill site by ships, and high disposal cost. Shanghai Environmental Sanitation Bureau is pursuing researches on recycling of wastes, reduction of wastes and harmless treatment in place of conventional land filling. As the survey result, adoption of complete separate collection of wastes is basically important, and application of the latest technologies such as combustion treatment for every waste, heat use, gasification fusion furnace, and RDF (refuse derived fuel) for coal-firing boilers should be considered. 86 figs., 18 tabs.

  7. Assessment of physical workload in boiler operations.

    Science.gov (United States)

    Rodrigues, Valéria Antônia Justino; Braga, Camila Soares; Campos, Julio César Costa; Souza, Amaury Paulo de; Minette, Luciano José; Sensato, Guilherme Luciano; Moraes, Angelo Casali de; Silva, Emília Pio da

    2012-01-01

    The use of boiler wood-fired is fairly common equipment utilized in steam generation for energy production in small industries. The boiler activities are considered dangerous and heavy, mainly due to risks of explosions and the lack of mechanization of the process. This study assessed the burden of physical labor that operators of boilers are subjected during the workday. Assessment of these conditions was carried out through quantitative and qualitative measurements. A heart rate monitor, a wet-bulb globe thermometer (WBGT), a tape-measure and a digital infrared camera were the instruments used to collect the quantitative data. The Nordic Questionnaire and the Painful Areas Diagram were used to relate the health problems of the boiler operator with activity. With study, was concluded that the boiler activity may cause pains in the body of intensity different, muscle fatigue and diseases due to excessive weight and the exposure to heat. The research contributed to improve the boiler operator's workplace and working conditions.

  8. Evaluation of thermal overload in boiler operators.

    Science.gov (United States)

    Braga, Camila Soares; Rodrigues, Valéria Antônia Justino; Campos, Julio César Costa; de Souza, Amaury Paulo; Minette, Luciano José; de Moraes, Angêlo Casali; Sensato, Guilherme Luciano

    2012-01-01

    The Brazilians educational institutions need a large energy demand for the operation of laundries, restaurants and accommodation of students. Much of that energy comes from steam generated in boilers with wood fuel. The laboral activity in boiler may present problems for the operator's health due to exposure to excessive heat, and its operation has a high degree of risk. This paper describes an analysis made the conditions of thermal environment in the operation of a B category boiler, located at a Higher Education Institution, located in the Zona da Mata Mineira The equipments used to collect data were Meter WBGT of the Heat Index; Meter of Wet Bulb Index and Globe Thermometer (WBGT); Politeste Instruments, an anemometer and an Infrared Thermometer. By the application of questionnaires, the second phase consisted of collecting data on environmental factors (temperature natural environment, globe temperature, relative humidity and air velocity). The study concluded that during the period evaluated, the activity had thermal overload.

  9. Energy Conversion Alternatives Study (ECAS), Westinghouse phase 1. Volume 2: Materials considerations. [materials used in boilers and heat exchangers of energy conversion systems for electric power plants using coal

    Science.gov (United States)

    Thomas, D. E.

    1976-01-01

    Extensive studies are presented which were carried out on materials behavior in nine advanced energy conversion systems employing coal and coal-derived fuels. The areas of materials behavior receiving particular attention in this regard are: (1) fireside corrosion and erosion in boiler and heat exchanger materials, (2) oxidation and hot corrosion of gas turbine materials, (3) liquid metal corrosion and mass transport, (4) high temperature steam corrosion, (5) compatability of materials with coal slag and MHD seed, (6) reaction of materials with impure helium, (7) allowable stresses for boiler and heat exchanger materials, (8) environmental effects on mechanical properties, and (9) liquid metal purity control and instrumentation. Such information was then utilized in recommending materials for use in the critical components of the power systems, and at the same time to identify materials problem areas and to evaluate qualitatively the difficulty of solving those problems. Specific materials recommendations for critical components of the nine advanced systems under study are contained in summary tables.

  10. Feasibility of deep ocean disposal of heat generating waste. V.1

    International Nuclear Information System (INIS)

    Hemming, C.R.

    1988-06-01

    This report summarises the research performed in the UK during the period 1977 to 1987 as part of the international programme investigating the feasibility of ocean disposal of heat generating radioactive waste. This study has involved: (i) the definition of the disposal operations needed to meet the minimum requirements for safely emplacing waste on or under the floor of the deep ocean; (ii) the identification and characterisation of areas of the deep ocean that might be suitable for containing heat generating waste; (iii) a study of the processes by which radionuclides might migrate through the multiple barriers that isolate the waste from man's environment; and (iv) a calculation of the radiological impact of the conceptual deep ocean repository. It is concluded that, from a technical and scientific viewpoint, disposal of heat generating waste in the deep ocean could provide a safe, economic and feasible alternative to deep disposal on land. (author)

  11. Electric utility CFB boilers

    International Nuclear Information System (INIS)

    Fairbanks, D.A.

    1991-01-01

    This paper reports on Circulating Fluidized Bed (CFB) boiler technology which caught the attention of boiler users: first for its technical advantages of reduced air emissions and low grade fuel tolerance, then later for its problems in becoming a reliable process. Refractory longevity and fuel feed reliability plagued a number of new installations. The efficacy of CFB technology is now more assured with the recent success of Texas-New Mexico Power Company's 160 MWe CFB based units, the world's largest operating CFB boilers. Most of the more notable CFB development problems have been successfully addressed by these units. The TNP units have demonstrated that CFB's can reliable produce high capacity factors at low emission rates using a fuel that has traditionally hampered the operation of pulverized coal (PC) boilers and without the attendant problems associated with sulfur scrubbers required by PC boilers

  12. The feasibility study on supercritical methane Recuperated Brayton Cycle for waste heat recovery

    KAUST Repository

    Dyuisenakhmetov, Aibolat

    2017-01-01

    solar power. RBC’s compactness and the ease at which it can be integrated into existent power plants for waste heat recovery require few modifications. Methane, carbon dioxide and trifluoromethane are analyzed as possible working fluids. This work shows

  13. Study on a waste heat-driven adsorption cooling cum desalination cycle

    KAUST Repository

    Ng, Kim Choon; Thu, Kyaw; Saha, Bidyut Baran; Chakraborty, Anutosh

    2012-01-01

    This article presents the performance analysis of a waste heat-driven adsorption cycle. With the implementation of adsorption-desorption phenomena, the cycle simultaneously produces cooling energy and high-grade potable water. A mathematical model

  14. On-Board Thermal Management of Waste Heat from a High-Energy Device

    National Research Council Canada - National Science Library

    Klatt, Nathan D

    2008-01-01

    The use of on-board high-energy devices such as megawatt lasers and microwave emitters requires aircraft system integration of thermal devices to either get rid of waste heat or utilize it in other areas of the aircraft...

  15. Possibilities for gas turbine and waste incinerator integration

    NARCIS (Netherlands)

    Korobitsyn, M.A.; Jellema, P.; Hirs, Gerard

    1999-01-01

    The aggressive nature of the flue gases in municipal waste incinerators does not allow the temperature of steam in the boiler to rise above 400°C. An increase in steam temperature can be achieved by external superheating in a heat recovery steam generator positioned behind a gas turbine, so that

  16. A novel direct-fired porous-medium boiler

    Science.gov (United States)

    Prasartkaew, Boonrit

    2018-01-01

    Nowadays, power and heat generation systems pay an important role in all economic sectors. These systems are mainly based on combustion reaction and operated under the second law of thermodynamics. A conventional boilers, a main component of heat and power generators, have thermal efficiency in the range of 70 to 85%, mainly owing to they have flue gas heat loss. This paper proposes a novel type of boiler, called a Direct-fired Porous-medium Boiler (DPB). Due to being operated without flue gas heat loss, its thermal efficiency cloud be approximately close to 100%. The steam produced from the proposed boiler; however, is not pure water steam. It is the composite gases of steam and combustion-product-gases. This paper aims at presenting the working concept and reporting the experimental results on the performance of the proposed boiler. The experiments of various operating parameters were performed and collected data were used for the performance analysis. The experimental results demonstrated that the proposed boiler can be operated as well as the conceptual design and then it is promising. It can be possibly further developed to be a high efficiency boiler by means of reducing or suppressing the surface heat loss with better insulator and/or refractory lined.

  17. Inyección de aire secundario caliente en calderas de vapor bagaceras y su influencia en el rendimiento térmico Injection of heated secondary air in steam bagasse boilers and its influence on thermal efficiency

    Directory of Open Access Journals (Sweden)

    Marcos A. Golato

    2005-12-01

    Full Text Available Como alternativa para aumentar la eficiencia térmica de calderas bagaceras productoras de vapor, se evalúa la inyección de aire secundario al hogar, previamente calentado. Además, se reúne información sobre la combustión y los factores que influyen en dicho fenómeno. Se calculó el rendimiento térmico en una caldera bagacera con inyección de aire secundario frío, mediante el empleo de balances de masa y energía con datos de ensayos experimentales. Se planteó luego un modelo teórico para el caso de calentar todo este aire secundario, y se determinó el nuevo rendimiento térmico. Finalmente se realizó un análisis técnico-económico para evaluar la rentabilidad del uso de esta tecnología, teniendo en cuenta el ahorro de bagazo y su equivalente en gas natural. Para el caso analizado, los resultados mostraron: aumento del rendimiento térmico de la caldera (1,62 puntos; mejora del índice de generación de vapor (2,27%; reducción del consumo de bagazo (2,45%; aceptable periodo de repago de la inversión (114 días de zafra.Previously heated secondary air injection is evaluated as an alternative to increase thermal efficiency of bagasse steam boilers. Aspects regarding the combustion process and the factors affecting it are also described. Tests were made in a bagasse boiler of a sugar mill. Thermal efficiency of the bagasse boiler with cold secondary air injection was determined by solving mass and energy balances. A new thermal efficiency for the case in which all secondary air is pre-heated with hot gases was determined afterwards. Finally, a technical-economic analysis was made to evaluate the yield of this technology, taking into account bagasse saving and its equivalent in natural gas. For the analyzed case, the results showed: an increase in the thermal efficiency of the boiler (1,62 points; a higher steam production index (2,27%; a reduction in bagasse consumption (2,45%; an acceptable payback period of the investment (114

  18. Experimental study on heat transfer performance of fin-tube exchanger and PSHE for waste heat recovery

    Science.gov (United States)

    Chen, Ting; Bae, Kyung Jin; Kwon, Oh Kyung

    2018-02-01

    In this paper, heat transfer characteristics of fin-tube heat exchanger and primary surface heat exchanger (PSHE) used in waste heat recovery were investigated experimentally. The flow in the fin-tube heat exchanger is cross flow and in PSHE counter flow. The variations of friction factor and Colburn j factor with air mass flow rate, and Nu number with Re number are presented. Various comparison methods are used to evaluate heat transfer performance, and the results show that the heat transfer rate of the PSHE is on average 17.3% larger than that of fin-tube heat exchanger when air mass flow rate is ranging from 1.24 to 3.45 kg/min. However, the PSHE causes higher pressure drop, and the fin-tube heat exchanger has a wider application range which leads to a 31.7% higher value of maximum heat transfer rate compared to that of the PSHE. Besides, under the same fan power per unit frontal surface, a higher heat transfer rate value is given in the fin-tube heat exchanger.

  19. HD Diesel engine equipped with a bottoming Rankine cycle as a waste heat recovery system. Part 1: Study and analysis of the waste heat energy

    OpenAIRE

    Dolz Ruiz, Vicente; Novella Rosa, Ricardo; García Martínez, Antonio; Sánchez Serrano, Jaime

    2012-01-01

    This paper describes the study of different bottoming Rankine cycles with water-steam and/or ORC configurations in classical and innovative setups such as a waste heat recovery system in a Heavy Duty Diesel (HDD) Engine. This work has been divided in two parts. This first part describes the model of the studied HDD engine and the available waste energy sources in this HDD Engine. The waste energy sources are studied from the standpoint of energy analysis to determine which are the most approp...

  20. Modeling Pumped Thermal Energy Storage with Waste Heat Harvesting

    Science.gov (United States)

    Abarr, Miles L. Lindsey

    This work introduces a new concept for a utility scale combined energy storage and generation system. The proposed design utilizes a pumped thermal energy storage (PTES) system, which also utilizes waste heat leaving a natural gas peaker plant. This system creates a low cost utility-scale energy storage system by leveraging this dual-functionality. This dissertation first presents a review of previous work in PTES as well as the details of the proposed integrated bottoming and energy storage system. A time-domain system model was developed in Mathworks R2016a Simscape and Simulink software to analyze this system. Validation of both the fluid state model and the thermal energy storage model are provided. The experimental results showed the average error in cumulative fluid energy between simulation and measurement was +/- 0.3% per hour. Comparison to a Finite Element Analysis (FEA) model showed heat transfer. The system model was used to conduct sensitivity analysis, baseline performance, and levelized cost of energy of a recently proposed Pumped Thermal Energy Storage and Bottoming System (Bot-PTES) that uses ammonia as the working fluid. This analysis focused on the effects of hot thermal storage utilization, system pressure, and evaporator/condenser size on the system performance. This work presents the estimated performance for a proposed baseline Bot-PTES. Results of this analysis showed that all selected parameters had significant effects on efficiency, with the evaporator/condenser size having the largest effect over the selected ranges. Results for the baseline case showed stand-alone energy storage efficiencies between 51 and 66% for varying power levels and charge states, and a stand-alone bottoming efficiency of 24%. The resulting efficiencies for this case were low compared to competing technologies; however, the dual-functionality of the Bot-PTES enables it to have higher capacity factor, leading to 91-197/MWh levelized cost of energy compared to 262

  1. Process for start-up and slack period operation of fully charged boilers, e. g. of coal pressure gasification plants, and boiler system to carry out the process

    Energy Technology Data Exchange (ETDEWEB)

    Meyer-Kahrweg, H

    1978-10-19

    For the start-up and slack period of fully charged boilers hot water of e.g. 180/sup 0/C from a high pressure heater which is fed by a start-up boiler is used. In the first instance the boiler, its preheater and the vaporizer are filled with hot water from the start-up boiler until a medium water level is obtained. Subsequently water from the water separator is recycled through the preheater and the boiler by forced circulation and it is heated up to the hot water temperature by the start-up boiler. After the desired temperature has been reached the pressure combustion is ignited and the circulation through the preheater is interrupted by reversing to direct feed back. A considerable shortening of the start-up time is achieved because no heat is released to the condensation water in the boiler system as is done usually.

  2. Boiler house modernization through shared savings program

    Energy Technology Data Exchange (ETDEWEB)

    Breault, R.W. [Tecogen, Waltham, MA (United States)

    1995-12-31

    Throughout Poland as well as the rest of Eastern Europe, communities and industries rely on small heat only boilers to provide district and process heat. Together these two sectors produce about 85,000 MW from boilers in the 2 to 35 MW size range. The bulk of these units were installed prior to 1992 and must be completely overhauled to meet the emission regulations which will be coming into effect on January 1, 1998. Since the only practical fuel is coal in most cases, these boilers must be either retrofit with emission control technology or be replaced entirely. The question that arises is how to accomplish this given the current tight control of capital in Poland and other East European countries. A solution that we have for this problem is shared savings. These boilers are typically operating with a quiet low efficiency as compared to western standards and with excessive manual labor. Installing modernization equipment to improve the efficiency and to automate the process provides savings. ECOGY provides the funds for the modernization to improve the efficiency, add automation and install emission control equipment. The savings that are generated during the operation of the modernized boiler system are split between the client company and ECOGY for a number of years and then the system is turned over in entirety to the client. Depending on the operating capacity, the shared savings agreement will usually span 6 to 10 years.

  3. The load structure of electro boilers

    International Nuclear Information System (INIS)

    Feilberg, N.; Livik, K.

    1995-01-01

    Load measurements have been performed on 24 electro boilers with a time resolution of one hour throughout a period of one year. The boilers are used for space heating and heating of tap water in office buildings, shopping centres and apartment buildings. All boilers have tariffs with disconnection agreements. This report presents load analyses of the measurements from each boiler, and typical load profiles are calculated and presented. It also analyses how boilers are used in relation to the outdoor temperature and the power price on the spot market. All the measurements are performed in Bergen, Norway, in the period August 1993 - August 1994. Typical load profiles are shown, both annual and daily, as well as specific load parameters in addition to key figures used in calculating the total power load on the distribution network. The climate impact on energy and power load is evaluated. The report also shows examples of how the results may be applied in various special fields. 8 figs., 9 tabs

  4. Low temperature industrial waste heat utilization in the area 'Speyer-Ludwigshafen-Frankenthal-Worms'

    International Nuclear Information System (INIS)

    Nunold, K.; Krebs, A.

    1982-01-01

    The aim of the study is the elaboration of reliable facts whether and under which conditions low temperature industrial waste heat systems can be economically utilized for heating purposes. The source of the waste heat are power- and industrial plants. In order to obtain reliable results, investigations have been carried out in the area Speyer-Ludwigshafen-Frankenthal and Worms. These investigations showed a number of application possibilities for heat pumps and it became moreover evident that there is a high variaiton of the heat requirement due to social components and the different type of building structures of the consumers. The economic results showed that the application of this heating system can under certain conditions supplement resp. replace other heating systems. (orig.) [de

  5. Waste-heat recovery potential in Turkish textile industry. Case study for city of Bursa

    Energy Technology Data Exchange (ETDEWEB)

    Pulat, E.; Etemoglu, A.B.; Can, M. [Uludag University, Faculty of Engineering and Architecture, Mechanical Engineering Department, Gorukle, TR-16059, Bursa (Turkey)

    2009-04-15

    Textile sector of Turkey has a large production capacity and it is one of the important sectors. Many industrial heating processes generate waste energy in textile industry. Therefore, there is a tremendous waste-heat potential to utilize in textile applications. This study assesses the potential of waste-heat obtained from particularly dyeing process at textile industry in Bursa where textile center of Turkey. Energy consumptions could be decreased by using of waste-heat recovery systems (WHRSs). A thermodynamic analysis is performed in this study. An exergy-based approach is performed for optimizing the effective working conditions for WHRSs with water-to-water shell and tube heat exchanger. The payback period is found to be less than 6 months. The variations of the parameters which affect the system performance such as waste-water inlet temperature, mass flow rate, cooling water inlet pressure and dead state conditions are examined respectively. The results of the analysis show that the exergy destruction rate and economical profit increase with increasing of mass flow rate of the waste water. Similarly, exergy destruction rate, effectiveness and economical profit increase while the second law efficiency decreases as the waste-water inlet temperature increases. (author)

  6. Boiler systems for nuclear powered reactors

    International Nuclear Information System (INIS)

    Cook, R.K.; George, B.V.

    1979-01-01

    A power generating plant which comprises a heat source, at least one main steam turbine and at least one main boiler heated by heat from the heat source and providing the steam to drive the turbine, comprises additionally at least one further steam turbine, smaller than the main turbine, and at least one further boiler, of lower capacity than the main boiler, and heated from the same heat source and providing steam for the further turbine. Particularly advantageous in nuclear power stations, where the heat source is a nuclear reactor, the invention enables peak loads, above the normal continuous rating of the main generators driven by the main turbines, to be met by the further turbine(s) and one or more further generators driven thereby. This enables the main turbines to be freed from the thermal stresses of rapid load changes, which stresses are more easily accommodated by the smaller and thus more tolerant further turbine(s). Thus auxiliary diesel-driven or other independent power plant may be made partly or wholly unnecessary. Further, low-load running which would be inefficient if achieved by means of the main turbine(s), can be more efficiently effected by shutting them down and using the smaller further turbine(s) instead. These latter may also be used to provide independent power for servicing the generating plant during normal operation or during emergency or other shutdown, and in this latter case may also serve as a heat sink for the shutdown reactor

  7. A Joule-Heated Melter Technology For The Treatment And Immobilization Of Low-Activity Waste

    International Nuclear Information System (INIS)

    Kelly, S.E.

    2011-01-01

    This report is one of four reports written to provide background information regarding immobilization technologies remaining under consideration for supplemental immobilization of Hanford's low-activity waste. This paper provides the reader a general understanding of joule-heated ceramic lined melters and their application to Hanford's low-activity waste.

  8. A JOULE-HEATED MELTER TECHNOLOGY FOR THE TREATMENT AND IMMOBILIZATION OF LOW-ACTIVITY WASTE

    Energy Technology Data Exchange (ETDEWEB)

    KELLY SE

    2011-04-07

    This report is one of four reports written to provide background information regarding immobilization technologies remaining under consideration for supplemental immobilization of Hanford's low-activity waste. This paper provides the reader a general understanding of joule-heated ceramic lined melters and their application to Hanford's low-activity waste.

  9. Waste Tyres as Heat Sink to Reduce the Driveway Surface Temperatures in Malaysia

    OpenAIRE

    Aniza Abdul Aziz; Sreenivasaiah Purushothama Rao; Elias Salleh

    2013-01-01

    The development of roads and driveways are on the rise as automobiles are now a necessity to all. This excessive development with its requirements increased the urban heat temperature and the generation of waste tyres. Waste tyre management has therefore been taken seriously by developed countries and since the European directive to ban used tyre products and whole tire disposal from landfill in 2003 and 2006 respectively, many researchers have looked for alternative ways to use the waste tyr...

  10. Thermoelectric as recovery and harvesting of waste heat from portable generator

    Science.gov (United States)

    Mustafa, S. N.; Kamarrudin, N. S.; Hashim, M. S. M.; Bakar, S. A.; Razlan, Z. M.; Harun, A.; Ibrahim, I.; Faizi, M. K.; Saad, M. A. M.; Zunaidi, I.; Wan, W. K.; Desa, H.

    2017-10-01

    Generation of waste heat was ineluctable especially during energy producing process. Waste heat falls into low temperature grade make it complicated to utilize. Thermoelectric generator (TEG) offers opportunity to harvest any temperature grade heat into useful electricity. This project is covered about recovery and utilizing waste heat from portable electric generator by using a TEG which placed at exhaust surface. Temperature difference at both surfaces of TEG was enhanced with supplying cold air from a wind blower. It is found that, even at low air speed, the TEG was successfully produced electricity with aid from DC-DC booster. Results shows possibility to harvest low temperature grade heat and still exist areas for continual improvement.

  11. Advanced Thermoelectric Materials for Efficient Waste Heat Recovery in Process Industries

    Energy Technology Data Exchange (ETDEWEB)

    Adam Polcyn; Moe Khaleel

    2009-01-06

    The overall objective of the project was to integrate advanced thermoelectric materials into a power generation device that could convert waste heat from an industrial process to electricity with an efficiency approaching 20%. Advanced thermoelectric materials were developed with figure-of-merit ZT of 1.5 at 275 degrees C. These materials were not successfully integrated into a power generation device. However, waste heat recovery was demonstrated from an industrial process (the combustion exhaust gas stream of an oxyfuel-fired flat glass melting furnace) using a commercially available (5% efficiency) thermoelectric generator coupled to a heat pipe. It was concluded that significant improvements both in thermoelectric material figure-of-merit and in cost-effective methods for capturing heat would be required to make thermoelectric waste heat recovery viable for widespread industrial application.

  12. Modelling temperature-dependent heat production over decades in High Arctic coal waste rock piles

    DEFF Research Database (Denmark)

    Hollesen, Jørgen; Elberling, Bo; Jansson, P.E.

    2011-01-01

    Subsurface heat production from oxidation of pyrite is an important process that may increase subsurface temperatures within coal waste rock piles and increase the release of acid mine drainage, AMD. Waste rock piles in the Arctic are especially vulnerable to changes in subsurface temperatures...... such as heat production from coal oxidation may be equally important....... as the release of AMD normally is limited by permafrost. Here we show that temperatures within a 20 year old heat-producing waste rock pile in Svalbard (78°N) can be modelled by the one-dimensional heat and water flow model (CoupModel) with a new temperature-dependent heat-production module that includes both...

  13. Boiler using combustible fluid

    Science.gov (United States)

    Baumgartner, H.; Meier, J.G.

    1974-07-03

    A fluid fuel boiler is described comprising a combustion chamber, a cover on the combustion chamber having an opening for introducing a combustion-supporting gaseous fluid through said openings, means to impart rotation to the gaseous fluid about an axis of the combustion chamber, a burner for introducing a fluid fuel into the chamber mixed with the gaseous fluid for combustion thereof, the cover having a generally frustro-conical configuration diverging from the opening toward the interior of the chamber at an angle of between 15/sup 0/ and 55/sup 0/; means defining said combustion chamber having means defining a plurality of axial hot gas flow paths from a downstream portion of the combustion chamber to flow hot gases into an upstream portion of the combustion chamber, and means for diverting some of the hot gas flow along paths in a direction circumferentially of the combustion chamber, with the latter paths being immersed in the water flow path thereby to improve heat transfer and terminating in a gas outlet, the combustion chamber comprising at least one modular element, joined axially to the frustro-conical cover and coaxial therewith. The modular element comprises an inner ring and means of defining the circumferential, radial, and spiral flow paths of the hot gases.

  14. Emissions from Power Plant and Industrial Boiler Sector

    Data.gov (United States)

    U.S. Environmental Protection Agency — This asset provides hourly data on SO2, NOx, and CO2 emissions; gross load, steam load, and heat input; from electricity generation units and industrial boilers from...

  15. Wood-Fired Boiler System Evaluation at Fort Stewart, GA

    National Research Council Canada - National Science Library

    Potts, Noel

    2002-01-01

    Part of the plan to modernize the central energy plant (CEP) at Fort Stewart, GA is focused on the installations wood-fired boiler, which provides steam for heating, cooling, and domestic hot water. The U.S...

  16. Remaining Sites Verification Package for the 100-D-9 Boiler Fuel Oil Tank Site. Attachment to Waste Site Reclassification Form 2006-030

    International Nuclear Information System (INIS)

    Dittmer, L.M.

    2006-01-01

    The 100-D-9 site is the former location of an underground storage tank used for holding fuel for the 184-DA Boiler House. Results of soil-gas samples taken from six soil-gas probes in a rectangle around the site the tank had been removed from concluded that there were no volatile organic compounds at detectable levels in the area. The 100-D-9 Boiler Fuel Oil Tank Site meets the remedial action objectives specified in the Remaining Sites ROD. The results demonstrated that residual contaminant concentrations do not preclude any future uses and allow for unrestricted use of shallow zone soils. The results also demonstrate that residual contaminant concentrations are protective of groundwater and the Columbia River

  17. Monitoring energy efficiency of condensing boilers via hybrid first-principle modelling and estimation

    NARCIS (Netherlands)

    Satyavada, Harish; Baldi, S.

    2018-01-01

    The operating principle of condensing boilers is based on exploiting heat from flue gases to pre-heat cold water at the inlet of the boiler: by condensing into liquid form, flue gases recover their latent heat of vaporization, leading to 10–12% increased efficiency with respect to traditional

  18. Savannah River Plant Low-Level Waste Heat Utilization Project preliminary analysis. Volume II. Options for capturing the waste heat

    International Nuclear Information System (INIS)

    1978-11-01

    Options for utilizing the heated SRP effluent are investigated. The temperature and availability characteristics of the heated effluent are analyzed. Technical options for energy recovery are discussed. A number of thermodynamic cycles that could generate electrical power using the energy in the heated SRP effluent are described. Conceptual designs for SRP application of two attractive options are presented. Other direct uses for the heated effluent, as heat sources for agriculture and aquaculture options are discussed

  19. Thermal control system. [removing waste heat from industrial process spacecraft

    Science.gov (United States)

    Hewitt, D. R. (Inventor)

    1983-01-01

    The temperature of an exothermic process plant carried aboard an Earth orbiting spacecraft is regulated using a number of curved radiator panels accurately positioned in a circular arrangement to form an open receptacle. A module containing the process is insertable into the receptacle. Heat exchangers having broad exterior surfaces extending axially above the circumference of the module fit within arcuate spacings between adjacent radiator panels. Banks of variable conductance heat pipes partially embedded within and thermally coupled to the radiator panels extend across the spacings and are thermally coupled to broad exterior surfaces of the heat exchangers by flanges. Temperature sensors monitor the temperature of process fluid flowing from the module through the heat exchanges. Thermal conduction between the heat exchangers and the radiator panels is regulated by heating a control fluid within the heat pipes to vary the effective thermal length of the heat pipes in inverse proportion to changes in the temperature of the process fluid.

  20. Investigation on thermal environment improvement by waste heat recovery in the underground station in Qingdao metro

    Science.gov (United States)

    Liu, Jianwei; Liu, Jiaquan; Wang, Fengyin; Wang, Cuiping

    2018-03-01

    The thermal environment parameters, like the temperature and air velocity, are measured to investigate the heat comfort status of metro staff working area in winter in Qingdao. The temperature is affected obviously by the piston wind from the train and waiting hall in the lower Hall, and the temperature is not satisfied with the least heat comfort temperature of 16 °C. At the same time, the heat produced by the electrical and control equipments is brought by the cooling air to atmosphere for the equipment safety. Utilizing the water-circulating heat pump, it is feasible to transfer the emission heat to the staff working area to improve the thermal environment. Analyzed the feasibility from the technique and economy when using the heat pump, the water-circulating heat pump could be the best way to realize the waste heat recovery and to help the heat comfort of staff working area in winter in the underground metro station in north China.

  1. CECIL lances Bruce's boilers

    International Nuclear Information System (INIS)

    Malaugh, J.; Monaghan, D.

    1994-01-01

    Over the past few years Ontario Hydro has become increasingly concerned about accumulations of sludge in its nuclear plant boilers, so a comprehensive sludge management programme has been instituted to combat build-up. This included developing the tele-operated robot CECIL (Consolidated Edison Combined Inspection and Lancing) equipment, originally designed for work in PWRs, for CANDU boilers. This required a significantly reconfigured robotic system as well as modifications to the boilers themselves. Work on the Bruce A reactor is described. (4 figures). (author)

  2. Experimental validation of a dynamic waste heat recovery system model for control purposes

    NARCIS (Netherlands)

    Feru, E.; Kupper, F.; Rojer, C.; Seykens, X.L.J.; Scappin, F.; Willems, F.P.T.; Smits, Jeroen; Jager, de A.G.; Steinbuch, M.

    2013-01-01

    This paper presents the identification and validation of a dynamic Waste Heat Recovery (WHR) system model. Driven by upcoming CO2 emission targets and increasing fuel costs, engine exhaust gas heat utilization has recently attracted much attention to improve fuel efficiency, especially for

  3. Hydrous mineral dehydration around heat-generating nuclear waste in bedded salt formations.

    Science.gov (United States)

    Jordan, Amy B; Boukhalfa, Hakim; Caporuscio, Florie A; Robinson, Bruce A; Stauffer, Philip H

    2015-06-02

    Heat-generating nuclear waste disposal in bedded salt during the first two years after waste emplacement is explored using numerical simulations tied to experiments of hydrous mineral dehydration. Heating impure salt samples to temperatures of 265 °C can release over 20% by mass of hydrous minerals as water. Three steps in a series of dehydration reactions are measured (65, 110, and 265 °C), and water loss associated with each step is averaged from experimental data into a water source model. Simulations using this dehydration model are used to predict temperature, moisture, and porosity after heating by 750-W waste canisters, assuming hydrous mineral mass fractions from 0 to 10%. The formation of a three-phase heat pipe (with counter-circulation of vapor and brine) occurs as water vapor is driven away from the heat source, condenses, and flows back toward the heat source, leading to changes in porosity, permeability, temperature, saturation, and thermal conductivity of the backfill salt surrounding the waste canisters. Heat pipe formation depends on temperature, moisture availability, and mobility. In certain cases, dehydration of hydrous minerals provides sufficient extra moisture to push the system into a sustained heat pipe, where simulations neglecting this process do not.

  4. Energetic and exergetic analysis of waste heat recovery systems in the cement industry

    International Nuclear Information System (INIS)

    Karellas, S.; Leontaritis, A.-D.; Panousis, G.; Bellos, E.; Kakaras, E.

    2013-01-01

    In a typical cement producing procedure, 25% of the total energy used is electricity and 75% is thermal energy. However, the process is characterized by significant heat losses mainly by the flue gases and the ambient air stream used for cooling down the clinker (about 35%–40% of the process heat loss). Approximately 26% of the heat input to the system is lost due to dust, clinker discharge, radiation and convection losses from the kiln and the preheaters. A heat recovery system could be used to increase the efficiency of the cement plant and thus contribute to emissions decrease. The aim of this paper is to examine and compare energetically and exergetically, two different WHR (waste heat recovery) methods: a water-steam Rankine cycle, and an Organic Rankine Cycle (ORC). A parametric study proved that the water steam technology is more efficient than ORC in exhaust gases temperature higher than 310 °C. Finally a brief economic assessment of the most efficient solution was implemented. WHR installations in cement industry can contribute significantly in the reduction of the electrical consumptions operating cost thus being a very attractive investment with a payback period up to 5 years. - Highlights: • This paper presents waste heat recovery as a way to gain energy from the exhaust gases in a cement plant. • Water steam cycle and ORC has been analyzed for waste heat recovery. • The energetic and exergetic evaluation of the two waste heat recovery processes is presented and compared

  5. Development of Thermoelectric Power Generators for high temperature Waste Heat Recovery

    DEFF Research Database (Denmark)

    Van Nong, Ngo; Pryds, Nini

    By converting heat directly into electricity, thermoclectric generators (TEGs) provide a very promising solution for emerging energy saving and environmental issues. These devices could be incorporated in a variety of applications, in particular those making use of waste heat recovery. To expand...

  6. Tank waste remediation system heat stress control program report, 1995

    International Nuclear Information System (INIS)

    Carls, D.R.

    1995-01-01

    Protecting employees from heat stress within tank farms during the summer months is challenging. Work constraints typically experienced in tank farms complicate the measures taken to protect employees from heat stress. TWRS-Industrial Hygiene (IH) has endeavored to control heat stress injuries by anticipating, recognizing, evaluating and controlling the factors which lead or contribute to heat stress in Tank Farms. The TWRS Heat Stress Control Program covers such areas as: employee and PIC training, communication of daily heat stress alerts to tank farm personnel, setting work/rest regimens, and the use of engineering and personal protective controls when applicable. The program has increased worker awareness of heat stress and prevention, established provisions for worker rest periods, increased drinking water availability to help ensure worker hydration, and allowed for the increased use of other protective controls to combat heat stress. The TWRS Heat Stress Control Program is the cornerstone for controlling heat stress among tank farm employees. The program has made great strides since it's inception during the summer of 1994. Some improvements can still be made to enhance the program for the summer of 1996, such as: (1) procurement and use of personal heat stress monitoring equipment to ensure appropriate application of administrative controls, (2) decrease the need for use of containment tents and anti-contamination clothing, and (3) providing a wider variety of engineering and personal protective controls for heat stress prevention

  7. Test of a small domestic boiler using different pellets

    International Nuclear Information System (INIS)

    Dias, J.; Costa, M.; Azevedo, J.L.T.

    2004-01-01

    This paper presents results from an experimental study performed on a 13 kW th commercial domestic boiler using pellets as fuel. Four different types of pellets were used and, for each one, the boiler was tested as a function of its capacity and the fan regulation affecting excess air. Measurements were performed for boiler heat load, pellet consumption rate, flue-gas temperature and composition. Mass balances allowed the calculation of the flue-gas flow rate and associated heat losses. Losses from incomplete combustion have also been quantified. Under boiler steady-state conditions the flue-gas O 2 concentration changes with boiler load and ventilation due to the regulation scheme of the boiler. Flue-gas CO shows a minimum for values of O 2 in the flue-gases of about 13%. NO x emissions are independent of excess air for low values of nitrogen in the fuel whereas, for larger values, NO x emissions increase with the O 2 present in the combustion products. The fractional conversion of the pellet nitrogen into NO x is in line with literature data. The boiler start-up was characterised by the temperature evolution inside and above the bed showing the propagation of combustion in the bed during about 10 min. During boiler start-up, a maximum in CO emissions was observed which is associated with the maximum combustion intensity, as typified by the flue-gas O 2 concentration and temperature, regardless the pellet type. (Author)

  8. Hybrid system for fouling control in biomass boilers

    Energy Technology Data Exchange (ETDEWEB)

    Romeo, Luis M.; Gareta, Raquel [Centro de Investigacin de Recursos y Consumos Energeticos (CIRCE), Universidad de Zaragoza, Centro Politecnico Superior, Mareda de Luna, 3, Zaragoza 50018, (Spain)

    2006-12-15

    Renewable energy sources are essential paths towards sustainable development and CO{sub 2} emission reduction. For example, the European Union has set the target of achieving 22% of electricity generation from renewable sources by 2010. However, the extensive use of this energy source is being avoided by some technical problems as fouling and slagging in the surfaces of boiler heat exchangers. Although these phenomena were extensively studied in the last decades in order to optimize the behaviour of large coal power boilers, a simple, general and effective method for fouling control has not been developed. For biomass boilers, the feedstock variability and the presence of new components in ash chemistry increase the fouling influence in boiler performance. In particular, heat transfer is widely affected and the boiler capacity becomes dramatically reduced. Unfortunately, the classical approach of regular sootblowing cycles becomes clearly insufficient for them. Artificial Intelligence (AI) provides new means to undertake this problem. This paper illustrates a methodology based on Neural Networks (NNs) and Fuzzy-Logic Expert Systems to select the moment for activating sootblowing in an industrial biomass boiler. The main aim is to minimize the boiler energy and efficiency losses with a proper sootblowing activation. Although the NN type used in this work is well-known and the Hybrid Systems had been extensively used in the last decade, the excellent results obtained in the use of AI in industrial biomass boilers control with regard to previous approaches makes this work a novelty. (Author)

  9. Heat transport analysis in a district heating and snow melting system in Sapporo and Ishikari, Hokkaido applying waste heat from GTHTR300

    International Nuclear Information System (INIS)

    Kasahara, Seiji; Kamiji, Yu; Terada, Atsuhiko; Yan Xing; Inagaki, Yoshiyuki; Murata, Tetsuya; Mori, Michitsugu

    2015-01-01

    A district heating and snow melting system utilizing waste heat from Gas Turbine High temperature Gas Reactor of 300 MW_e (GTHTR300), a heat-electricity cogeneration design of high temperature gas-cooled reactor, was analyzed. Application areas are set in Sapporo and Ishikari, the heavy snowfall cities in Northern Japan. The heat transport analyses are carried out by modeling the components in the system; pipelines of the secondary water loops between GTHTR300s and heat demand district and heat exchangers to transport the heat from the secondary water loops to the tertiary loops in the district. Double pipe for the secondary loops are advantageous for less heat loss and smaller excavation area. On the other hand, these pipes has disadvantage of more electricity consumption for pumping. Most of the heat demand in the month of maximum requirement can be supplied by 2 GTHTR300s and delivered by 9 secondary loops and around 5000 heat exchangers. Closer location of GTHTR300 site to the heat demand district is largely advantageous economically. Less decrease of the distance from 40 km to 20 km made the heat loss half and cost of the heat transfer system 22% smaller. (author)

  10. Waste energy boosts tomato industry at distillery

    Energy Technology Data Exchange (ETDEWEB)

    McColl, J

    1989-04-01

    A trial project aimed at using waste hot water from the cooling process at a Scottish whisky distillery to heat a glasshouse for tomato production is described. Later developments have involved the installation of a waste heat boiler to make use of the heat from the still burner flue gases. Steam from the boiler is used within the distillery and to supplement the glasshouse system. The payback within the distillery industry has been excellent, but tomato production, though continuing, was adversely affected by severe cutbacks in distillery production in the early eighties. Recently further significant savings have been made in the distillery industry by the installation of a regenerative burner in one of the stills and thermo-compressors in the cooling tower condensers to produce low pressure steam which can be fed back into the system. (U.K.).

  11. Mathematical modelling of heat production in deep geological repository of high-level nuclear waste

    International Nuclear Information System (INIS)

    Kovanda, O.

    2017-01-01

    Waste produced by nuclear industry requires special handling. Currently, there is a research taking place, focused at possibilities of nuclear waste storage in deep geological repositories, hosted in stable geological environment. The high-level nuclear waste produces significant amount of heat for a long time, which can affect either environment outside of or within the repository in a negative way. Therefore to reduce risks, it is desirable to know the principles of such heat production, which can be achieved using mathematical modeling. This thesis comes up with a general model of heat production-time dependency, dependable on initial composition of the waste. To be able to model real situations, output of this thesis needs to be utilized in an IT solution. (authors)

  12. Heat transfer effects in vertically emplaced high level nuclear waste container

    International Nuclear Information System (INIS)

    Moujaes, S.F.; Lei, Y.M.

    1994-01-01

    Modeling free convection heat transfer in an cylindrical annular enclosure is still an active area of research and an important problem to be addressed in the high level nuclear waste repository. For the vertically emplaced waste container, the air gap which is between the container shell and the rock borehole, have an important role of dissipating heat to surrounding rack. These waste containers are vertically emplaced in the borehole 300 meters below ground, and in a horizontal grid of 30 x 8 meters apart. The borehole will be capped after the container emplacement. The expected initial heat generated is between 3--4.74 kW per container depending on the type of waste. The goal of this study is to use a computer simulation model to find the borehole wall, air-gap and the container outer wall temperature distributions

  13. The thermo-mechanical behaviour of a salt dome with a heat-generating waste repository

    International Nuclear Information System (INIS)

    Janssen, L.G.J.; Prij, J.; Kevenaar, J.W.A.M.; Jong, C.J.T.; Klok, J.; Beemsterboer, C.

    1984-01-01

    This report reviews the analytical work on the disposal of radioactive waste in salt domes performed at ECN in the period 1 January 1980 to 31 December 1982. Chapter 4 in the main report covers the global temperature and deformation analyses of the salt dome and the surrounding rocks. The attached three topical reports cover self-contained parts of the study. The computer program TASTE developed to analyse, at acceptable cost and with, for engineering purposes, sufficient accuracies, the temperature rises in the salt dome due to the stored heat-generating waste is described in Annex 1. Annex 2 gives a description of the extended finite element program GOLIA. The program has been extended to make it suitable for the creep analysis of salt domes with repositories of heat-generating waste. The study on the closing and sealing of boreholes wit heat-generating waste is reported in Annex 3

  14. Influence of working fluids on Organic Rankine Cycle for waste heat recovery applications

    Energy Technology Data Exchange (ETDEWEB)

    Struzyna, Ralf; Eifler, Wolfgang; Steinmill, Jens [Bochum Univ. (Germany). Lehrstuhl fuer Verbrennungsmotoren

    2012-11-01

    More than 50% of the energy contained in fuel is lost due to the loss of heat content to the exhaust gas, the cooling water or the charge air cooler medium. Therefore, one of the most promising attempts to further increase the efficiency of internal combustion engines is waste heat recovery by means of a combined process. The Organic Rankine Cycle (ORC) is a promising process for waste heat recovery systems. The main purpose is to identify suitable working fluids to achieve best system performance. Therefore an analysis of the influence of different working fluids on system output is required. (orig.)

  15. Thermoelectric automotive waste heat energy recovery using maximum power point tracking

    International Nuclear Information System (INIS)

    Yu Chuang; Chau, K.T.

    2009-01-01

    This paper proposes and implements a thermoelectric waste heat energy recovery system for internal combustion engine automobiles, including gasoline vehicles and hybrid electric vehicles. The key is to directly convert the heat energy from automotive waste heat to electrical energy using a thermoelectric generator, which is then regulated by a DC-DC Cuk converter to charge a battery using maximum power point tracking. Hence, the electrical power stored in the battery can be maximized. Both analysis and experimental results demonstrate that the proposed system can work well under different working conditions, and is promising for automotive industry.

  16. Applying the principles of thermoeconomics to the organic Rankine Cycle for low temperature waste heat recovery

    International Nuclear Information System (INIS)

    Xiao, F.; Lilun, Q.; Changsun, S.

    1989-01-01

    In this paper, thermoeconomic principle is used to study the selection of working fluids and the option of the cycle parameters in the organic Rankine cycle of low temperature waste heat recovery. The parameter ξ, the product of the ratio of waste heat recovery and real cycle thermal efficiency, is suggested as a unified thermodynamic criterion for the selection of the working fluids. The mathematical expressions are developed to determine the optimal boiling temperature and the optimal pin point temperature difference in the heat recovery exchanger by way of thermoeconomic principle

  17. Waste heat discharges in the aquatic environment -- impact and monitoring 2

    International Nuclear Information System (INIS)

    Kamath, P.R.

    1980-01-01

    Studies on ecological impacts, on fishes in particular, of waste heat discharges in the aquatic environment are briefly reviewed. These studies cover the susceptibility of fishes to disease and predation, population biology, parasite proliferation and its impact on fishes, synergistic effects due to heat and other stresses such as chemicals, pollutant, lowering of saturation limit of dissolved oxygen at elevated temperature and radioactivity. Experiences of monitoring waste heat discharges at the Rajasthan Atomic Power Station (RAPS) and the Tarapur Atomic Power Station (TAPS) are presented. Entrainment losses and impingement losses are also reviewed. Requirements for thermal monitoring are mentioned. (M.G.B.)

  18. Applications of thermal energy storage to waste heat recovery in the food processing industry

    Science.gov (United States)

    Trebilcox, G. J.; Lundberg, W. L.

    1981-03-01

    The canning segment of the food processing industry is a major energy user within that industry. Most of its energy demand is met by hot water and steam and those fluids, in addition to product cooling water, eventually flow from the processes as warm waste water. To minimize the possibility of product contamination, a large percentage of that waste water is sent directly to factory drains and sewer systems without being recycled and in many cases the thermal energy contained by the waste streams also goes unreclaimed and is lost from further use. Waste heat recovery in canning facilities can be performed economically using systems that employ thermal energy storage (TES). A project was proposed in which a demonstration waste heat recovery system, including a TES feature, would be designed, installed and operated.

  19. Compliance Testing of Eielson Air Force Base Central Heating and Power Plant, Coal Fired Boiler Number 3, Eielson Air Force Base, Alaska

    Science.gov (United States)

    1988-12-01

    a flue gas grab sample for orsat analysis (measures oxygen, and carbon dioxide for stack gas molecular weight determination and emissions correction... molecular weight, was obtained during particulate sampling. Testing was initially started on boiler 2 at the maximum rated steam output of 120,000 lbs/hr...I, r*~td AN[D l FL B( R\\ ViQ( lPjN L!II(,t 1 (d) Open burning of put.rcible iear- i\\ % ~i~ emisions , ec.dirig c dn jc p. c ,f1 pre- cri :rig pair

  20. Compliance Testing of Grissom Air Force Base Central Heating Plant Coal- Fired Boilers 3, 4, and 5, Grissom Air Force Base, Indiana

    Science.gov (United States)

    1992-06-01

    WILLIAMS WS-07 C7 - l ASSISTANT FOREMAUP ,~~~ 7 -- BOILER #5 T!M L.T STEAi PLOW COAL FP. 2C Fab 92 ¢I00 56314 6,055 02U, 563S4 6,06: 0300 570 05 6...92P[H’, RUN U METER BOX ’? METER 80;: l -, METER BG Y’ .40 RH -. 8840 P: 1. 8840 P !;!’ DELTA H? DELTP H’ DELTA H" - --- RUEI BAPR PRESS BAR FFE: Bpp

  1. Heat supply from municipal solid waste incineration plants in Japan: Current situation and future challenges.

    Science.gov (United States)

    Tabata, Tomohiro; Tsai, Peii

    2016-02-01

    The use of waste-to-energy technology as part of a municipal solid waste management strategy could reduce the use of fossil fuels and contribute to prevention of global warming. In this study, we examined current heat and electricity production by incineration plants in Japan for external use. Herein, we discuss specific challenges to the promotion of heat utilisation and future municipal solid waste management strategies. We conducted a questionnaire survey to determine the actual conditions of heat production by incineration plants. From the survey results, information of about 498 incineration plants was extracted. When we investigated the relationship between heat production for external use and population density where incineration plants were located, we found that regions with a population density situation. © The Author(s) 2015.

  2. Characteristics of Vacuum Freeze Drying with Utilization of Internal Cooling and Condenser Waste Heat for Sublimation

    Directory of Open Access Journals (Sweden)

    Muhammad Alhamid

    2013-09-01

    Full Text Available Vacuum freeze drying is an excellent drying method, but it is very energy-intensive because a relatively long drying time is required. This research investigates the utilization of condenser waste heat for sublimation as a way of accelerating the drying rate. In addition, it also investigates the effect of internal cooling combined with vacuum cooling in the pressure reduction process. Jelly fish tentacles were used as the specimen, with different configurations for condenser heat waste and internal cooling valve opening. The results show that heating with condenser heat waste can accelerate the drying rate up to 0.0035 kg/m2.s. In addition, pre-freezing by internal cooling prevents evaporation until the mass of the specimen is 0.47 g and promotes transition of the specimen into the solid phase.

  3. The thermoelectric generators use for waste heat utilization from cement plant

    Directory of Open Access Journals (Sweden)

    Sztekler Karol

    2017-01-01

    Production often entails the formation of by-product which is waste heat. One of the equipment processing heat into electricity is a thermoelectric generator. Its operation is based on the principle of thermoelectric phenomenon, which is known as a Seebeck phenomenon. The simplicity of thermoelectric phenomena allows its use in various industries, in which the main waste product is in the form of heat with the temperature of several hundred degrees. The study analyses the possibility of the thermoelectric systems use for the waste heat utilization resulting in the cement production at the cement plant. The location and design of the thermoelectric system that could be implemented in cement plant is chosen. The analysis has been prepared in the IPSEpro software.

  4. Evaluation the microwave heating of spinel crystals in high-level waste glass

    Energy Technology Data Exchange (ETDEWEB)

    Christian, J. H. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River Ecology Lab. (SREL); Washington, A. L. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River Ecology Lab. (SREL)

    2015-08-18

    In this report, the microwave heating of a crystal-free and a partially (24 wt%) trevorite-crystallized waste glass simulant were evaluated. The results show that a 500 mg piece of partially crystallized waste glass can be heated from room-temperature to above 1600 °C (as measured by infrared radiometry) within 2 minutes using a single mode, highly focused, 2.45 GHz microwave, operating at 300 W. X-ray diffraction measurements show that the partially crystallized glass experiences an 87 % reduction in trevorite following irradiation and thermal quenching. When a crystal-free analogue of the same waste glass simulant composition is exposed to the same microwave radiation it could not be heated above 450 °C regardless of the heating time.

  5. ENERGY STAR Certified Boilers

    Data.gov (United States)

    U.S. Environmental Protection Agency — Certified models meet all ENERGY STAR requirements as listed in the Version 3.0 ENERGY STAR Program Requirements for Boilers that are effective as of October 1,...

  6. Charting the boiler market

    International Nuclear Information System (INIS)

    2003-01-01

    The ''boiler market'' of electricity, sometimes called unsecured transmission, is electric power consumption that in public statistics is restricted by the obligation of the customers to cut their consumption at short notice and therefore are granted some discount on the network lease. The present document is part of a project that aims to provide a better understanding of the flexibility in the Norwegian power market, limited by the power-intensive industry and the boiler market. It discusses the boiler market. It begins with a discusses of the available statistics, where different sources show very dissimilar consumption figures. Then it examines how the consumption in the boiler market developed during the winter 2002/2003. Finally, there is a description of the regulations of unsecured transmission and how the various network owners adapt to the regulations.

  7. Dynamic Boiler Performance

    DEFF Research Database (Denmark)

    Sørensen, Kim

    Traditionally, boilers have been designed mainly focussing on the static operation of the plant. The dynamic capability has been given lower priority and the analysis has typically been limited to assuring that the plant was not over-stressed due to large temperature gradients. New possibilities...... developed. Analyzing boilers for dynamic operation gives rise to a number of opposing aims: shrinking and swelling, steam quality, stress levels, control system/philosophy, pressurization etc. Common for these opposing aims is that an optimum can be found for selected operation conditions. The framework has...... for buying and selling energy has increased the focus on the dynamic operation capability, efciency, emissions etc. For optimizing the design of boilers for dynamic operation a quantication of the dynamic capability is needed. A framework for optimizing design of boilers for dynamic operation has been...

  8. Exergetic life cycle assessment of cement production process with waste heat power generation

    International Nuclear Information System (INIS)

    Sui, Xiuwen; Zhang, Yun; Shao, Shuai; Zhang, Shushen

    2014-01-01

    Highlights: • Exergetic life cycle assessment was performed for the cement production process. • Each system’s efficiency before and after waste heat power generation was analyzed. • The waste heat power generation improved the efficiency of each production system. • It provided technical support for the implementation of energy-saving schemes. - Abstract: The cement industry is an industry that consumes a considerable quantity of resources and energy and has a very large influence on the efficient use of global resources and energy. In this study, exergetic life cycle assessment is performed for the cement production process, and the energy efficiency and exergy efficiency of each system before and after waste heat power generation is investigated. The study indicates that, before carrying out a waste heat power generation project, the objective energy efficiencies of the raw material preparation system, pulverized coal preparation system and rotary kiln system are 39.4%, 10.8% and 50.2%, respectively, and the objective exergy efficiencies are 4.5%, 1.4% and 33.7%, respectively; after carrying out a waste heat power generation project, the objective energy efficiencies are 45.8%, 15.5% and 55.1%, respectively, and the objective exergy efficiencies are 7.8%, 2.8% and 38.1%, respectively. The waste heat power generation project can recover 3.7% of the total input exergy of a rotary kiln system and improve the objective exergy efficiencies of the above three systems. The study can identify degree of resource and energy utilization and the energy-saving effect of a waste heat power generation project on each system, and provide technical support for managers in the implementation of energy-saving schemes

  9. Performance analysis of double organic Rankine cycle for discontinuous low temperature waste heat recovery

    International Nuclear Information System (INIS)

    Wang Dongxiang; Ling Xiang; Peng Hao

    2012-01-01

    This research proposes a double organic Rankine cycle for discontinuous waste heat recovery. The optimal operation conditions of several working fluids have been calculated by a procedure employing MATLAB and REFPROP. The influence of outlet temperature of heat source on the net power output, thermal efficiency, power consumption, mass flow rate, expander outlet temperature, cycle irreversibility and exergy efficiency at a given pinch point temperature difference (PPTD) has been analyzed. Pinch point analysis has also been employed to obtain a thermodynamic understanding of the ORC performance. Of all the working fluids investigated, some performances between each working fluid are rather similar. For a fixed low temperature heat source, the optimal operation condition should be mainly determined by the heat carrier of the heat source, and working fluids have limited influence. Lower outlet temperature of heat source does not always mean more efficient energy use. Acetone exhibits the least exergy destruction, while R245fa possesses the maximal exergy efficiency at a fixed PPTD. Wet fluids exhibit lower thermal efficiency than the others with the increasing of PPTD at a fixed outlet temperature of heat source. Dry and isentropic fluids offer attractive performance. - Highlights: ► We propose a double organic Rankine cycle for discontinuous waste heat recovery. ► Performance of organic Rankine cycle (ORC) is analyzed by pinch point analysis. ► The heat carrier of the heat source determines ORC optimal operation condition. ► Design of ORC heat exchangers prefers lower pinch point temperature difference.

  10. A combination of Stirling engine and high-efficiency boiler. Microsize cogeneration unit for heat and power supply; Stirlingmotor und Brennwertkessel vereint. Mikro-Waermekraftkopplung liefert Strom und Waerme

    Energy Technology Data Exchange (ETDEWEB)

    Donnerbauer, R.

    2001-03-01

    Apart from the heat pump and fuel cell, there is another new development: At the ISH in March, the Dutch producer EnAtEc intends to present a microsize cogeneration unit consisting of a gas-fuelled high-efficiency boiler and a free-piston Stirling motor. [German] Sind die Wirkungsgrade in der Heiztechnik ausgenutzt? Auf die Frage 'Was kommt nach der Brennwerttechnik?' gibt es jetzt neben Waermepumpe und Brennstoffzelle eine neue Antwort. Zur kommenden ISH Ende Maerz hat die niederlaendische Firma EnAtEc die Vorstellung einer 'Mikro-Waermekraftkopplung' ({mu}WK) angekuendigt. Das Geraet kombiniert einen Gas-Brennwertkessel mit einer Freikolben-Stirlingmaschine. (orig.)

  11. Modeling studies for multiphase fluid and heat flow processes in nuclear waste isolation

    International Nuclear Information System (INIS)

    Pruess, K.

    1988-07-01

    Multiphase fluid and heat flow plays an important role in many problems relating to the disposal of nuclear wastes in geologic media. Examples include boiling and condensation processes near heat-generating wastes, flow of water and formation gas in partially saturated formations, evolution of a free gas phase from waste package corrosion in initially water-saturated environments, and redistribution (dissolution, transport, and precipitation) of rock minerals in non-isothermal flow fields. Such processes may strongly impact upon waste package and repository design considerations and performance. This paper summarizes important physical phenomena occurring in multiphase and nonisothermal flows, as well as techniques for their mathematical modeling and numerical simulation. Illustrative applications are given for a number of specific fluid and heat flow problems, including: thermohydrologic conditions near heat-generating waste packages in the unsaturated zone; repository-wide convection effects in the unsaturated zone; effects of quartz dissolution and precipitation for disposal in the saturated zone; and gas pressurization and flow corrosion of low-level waste packages. 34 refs; 7 figs; 2 tabs

  12. Modeling studies of multiphase fluid and heat flow processes in nuclear waste isolation

    International Nuclear Information System (INIS)

    Pruess, K.

    1989-01-01

    Multiphase fluid and heat flow plays an important role in many problems relating to the disposal of nuclear wastes in geologic media. Examples include boiling and condensation processes near heat-generating wastes, flow of water and formation gas in partially saturated formations, evolution of a free gas phase from waste package corrosion in initially water-saturated environments, and redistribution (dissolution, transport and precipitation) of rock minerals in non-isothermal flow fields. Such processes may strongly impact upon waste package and repository design considerations and performance. This paper summarizes important physical phenomena occurring in multiphase and nonisothermal flows, as well as techniques for their mathematical modeling and numerical simulation. Illustrative applications are given for a number of specific fluid and heat flow problems, including: thermohydrologic conditions near heat-generating waste packages in the unsaturated zone; repositorywide convection effects in the unsaturated zone; effects of quartz dissolution and precipitation for disposal in the saturated zone; and gas pressurization and flow effects from corrosion of low-level waste packages

  13. MODELLING, SIMULATING AND OPTIMIZING BOILERS

    DEFF Research Database (Denmark)

    Sørensen, Kim; Condra, Thomas Joseph; Houbak, Niels

    2004-01-01

    In the present work a framework for optimizing the design of boilers for dynamic operation has been developed. A cost function to be minimized during the optimization has been formulated and for the present design variables related to the Boiler Volume and the Boiler load Gradient (i.e. ring rate...... on the boiler) have been dened. Furthermore a number of constraints related to: minimum and maximum boiler load gradient, minimum boiler size, Shrinking and Swelling and Steam Space Load have been dened. For dening the constraints related to the required boiler volume a dynamic model for simulating the boiler...... performance has been developed. Outputs from the simulations are shrinking and swelling of water level in the drum during for example a start-up of the boiler, these gures combined with the requirements with respect to allowable water level uctuations in the drum denes the requirements with respect to drum...

  14. The structure and behavior of salts in kraft recovery boilers

    Energy Technology Data Exchange (ETDEWEB)

    Backman, R.; Badoi, R.D.; Enestam, S. [Aabo Akademi Univ., Turku (Finland). Combustion Chemistry Research Group

    1997-10-01

    The melting behavior in the salt system (Na,K)(CO{sub 3},SO{sub 4},S,Cl,OH) is investigated by laboratory methods to enhance and further develop a chemical model for salt mixtures with compositions relevant for recovery boilers. The model, based on both literature data and experimental work can be used as (a) submodel in models for the over-all chemistry in recovery boilers and to estimate (b) deposit formation on heat transfer surfaces (fouling), (c) the melting properties of the fly ash, and (d) the smelt bed in recovery boilers. Experimental techniques used are thermal analysis, high temperature microscopy` and scanning electron microscopy. The model is implemented in a global calculation model which can handle both gas phases and condensed phases in the recovery boiler. The model gives a detailed description of the chemical reactions involved in the fume and dust formation in different locations of the flue gas channel in the boiler. (orig.)

  15. Energy need, energy production, waste heat quantities - the present state and a look into the future

    International Nuclear Information System (INIS)

    Schikarski, W.

    1975-01-01

    The possibilities and methods to keep the waste heat low in our society so dependent on energy, are manifold and they affect many aspects of our economic and social life. A society which shows concern for its environment will not hesitate to explore all possible avenues and to realize them. Nevertheless, one has to start from the assumption that the energy consumption, which is closely connected with the standard of living, will increase in the near future. Thus, we have to reckon with more waste heat. Therefore, on a medium-term basis, the amount of waste heat we will be confronted with and its distribution in the environment is to be investigated carefully in order that on the one hand hydrosphere and atmosphere, the limit load of which is given, are not burdened in excess, and that on the other hand the media taking up waste heat are utilized in an optimal way (cooling management). On a long-term basis, the limits of waste heat discharge into water and atmosphere have to be determined carefully, something which can probably be done on the basis of climatological consequences. (orig.) [de

  16. Basics about online boiler cleaning according to the Schwandorf principle; Grundlagen zur Online-Kesselreinigung nach dem Schwandorfer Prinzip

    Energy Technology Data Exchange (ETDEWEB)

    Krueger, Joerg [VWT Ing.-Buero, Schwandorf (Germany); Krueger, Sascha [IBK-Verfahrenstechnik, Bad Berka (Germany)

    2013-10-01

    In the Schwandorf waste-to-energy (WtE) plant more than ten years ago a wet online boiler cleaning system was developed which has the capability to clean the radiation passes of (WtE-, biomass- and refuse derived fuel (RDF)) boilers without damaging the boiler. During the development it was recognised that the method of atomising the washing agent (water) is highly influencing the effectiveness of cleaning by securing parts of the boiler (membrane walls). (orig.)

  17. Process integration in bioprocess indystry: waste heat recovery in yeast and ethyl alcohol plant

    International Nuclear Information System (INIS)

    Raskovic, P.; Anastasovski, A.; Markovska, Lj.; Mesko, V.

    2010-01-01

    The process integration of the bioprocess plant for production of yeast and alcohol was studied. Preliminary energy audit of the plant identified the huge amount of thermal losses, caused by waste heat in exhausted process streams, and reviled the great potential for energy efficiency improvement by heat recovery system. Research roadmap, based on process integration approach, is divided on six phases, and the primary tool used for the design of heat recovery network was Pinch Analysis. Performance of preliminary design are obtained by targeting procedure, for three process stream sets, and evaluated by the economic criteria. The results of process integration study are presented in the form of heat exchanger networks which fulfilled the utilization of waste heat and enable considerable savings of energy in short payback period.

  18. Potential ability of zeolite to generate high-temperature vapor using waste heat

    Science.gov (United States)

    Fukai, Jun; Wijayanta, Agung Tri

    2018-02-01

    In various material product industries, a large amount of high temperature steam as heat sources are produced from fossil fuel, then thermal energy retained by condensed water at lower than 100°C are wasted. Thermal energies retained by exhaust gases at lower than 200°C are also wasted. Effective utilization of waste heat is believed to be one of important issues to solve global problems of energy and environment. Zeolite/water adsorption systems are introduced to recover such low-temperature waste heats in this study. Firstly, an adsorption steam recovery system was developed to generate high temperature steam from unused hot waste heat. The system used a new principle that adsorption heat of zeolite/water contact was efficiently extracted. A bench-scaled system was constructed, demonstrating contentious generation of saturated steam nearly 150°C from hot water at 80°C. Energy conservation is expected by returning the generated steam to steam lines in the product processes. Secondly, it was demonstrated that superheated steam/vapor at higher than 200°C could be generated from those at nearly 120°C using a laboratory-scaled setup. The maximum temperature and the time variation of output temperature were successfully estimated using macroscopic heat balances. Lastly, the maximum temperatures were estimated whose saturate air at the relative humidity 20-80% were heated by the present system. Theoretically, air at higher than 200°C was generated from saturate air at higher than 70°C. Consequently, zeolite/water adsorption systems have potential ability to regenerate thermal energy of waste water and exhaust gases.

  19. Applying waste heat recovery system in a sewage sludge dryer – A technical and economic optimization

    International Nuclear Information System (INIS)

    Tańczuk, Mariusz; Kostowski, Wojciech; Karaś, Marcin

    2016-01-01

    Highlights: • A modernization of waste heat recovery system in a sludge drying plant is proposed. • Energy performance analysis rejected the downsize case of modernization. • Optimal system sizes regarding Net Present Value and Net Present Value Ratio do not coincide. • Up to 683 MW h/y of chemical energy savings for optimal heat exchanger size. • Higher profitability for the larger heat exchanger cases: paybacks below 3.65 years. - Abstract: Drying of digested sewage sludge, as an important alternative to sludge disposal at dumping sites, should comply with the requirements of high energy efficiency as well as economic feasibility. The technical and economic optimization analysis of installing a waste process heat recovery unit in a medium-temperature belt dryer operated in a municipal waste water treatment plant was carried out. Inlet capacity of the plant is 1.83 Mg of wet sludge per hour. The post-process air was indicated as a source of waste heat and the configuration of a heat recovery system was proposed. The main objective of the research was to find the optimal size of a chosen type of waste heat recovery heat exchanger for preheating ambient air to the process. The maximization of Net Present Value, and, alternatively, also Net Present Value Ratio were selected for the objective function of the optimization procedure. Simulation of yearly operation of waste heat exchanger was made for a range of different heat exchanging areas (101–270 m"2) regarding given parameters of a post-process air and different temperatures of ambient air. Energy performance of the modernization was evaluated and economic indices were calculated for each of the analyzed cases. The location of the maximum of optimization function was found and the calculations show higher profitability of the cases with larger waste heat exchanger. It can be concluded that the location of optimum of the objective function is very sensitive to the price of natural gas supplied to the

  20. Design and modeling of an advanced marine machinery system including waste heat recovery and removal of sulphur oxides

    DEFF Research Database (Denmark)

    Frimann Nielsen, Rasmus; Haglind, Fredrik; Larsen, Ulrik

    2013-01-01

    -stroke diesel engine and a conventional waste heat recovery system. The results suggest that an organic Rankine cycle placed after the conventional waste heat recovery system is able to extract the sulphuric acid from the exhaust gas, while at the same time increase power generation from waste heat by 32...... consists of a two-stroke diesel engine, the wet sulphuric process for sulphur removal and an advanced waste heat recovery system including a conventional steam Rankine cycle and an organic Rankine cycle. The results are compared with those of a state-of-the-art machinery system featuring a two...