limit loads for wall-thinning feeder pipes under combined bending and internal pressure
International Nuclear Information System (INIS)
Je, Jin Ho; Lee, Kuk Hee; Chung, Ha Joo; Kim, Ju Hee; Han, Jae Jun; Kim, Yun Jae
2009-01-01
Flow Accelerated Corrosion (FAC) during inservice conditions produces local wall-thinning in the feeder pipes of CANDU. The Wall-thinning in the feeder pipes is main degradation mechanisms affecting the integrity of piping systems. This paper discusses the integrity assessment of wall-thinned feeder pipes using limit load analysis. Based on finite element limit analyses, this paper compare limit loads for wall-thinning feeder pipes under combined bending and internal pressure with proposed limit loads. The limit loads are determined from limit analyses based on rectangular wall-thinning and elastic-perfectly-plastic materials using the large geometry change.
International Nuclear Information System (INIS)
Ahn, Seok Hwan; Nam, Ki Woo; Kim, Seon Jin; Kim, Jin Hwan; Kim, Hyun Soo; Do, Jae Yoon
2003-01-01
Fracture behaviors of pipes with local wall thinning are very important for the integrity of nuclear power plant. In pipes of energy plants, sometimes, the local wall thinning may result from severe Erosion-Corrosion (E/C) damage. However, the effects of local wall thinning on strength and fracture behaviors of piping system were not well studied. In this paper, the monotonic bending tests were performed of full-scale carbon steel pipes with local wall thinning. A monotonic bending load was applied to straight pipe specimens by four-point loading at ambient temperature without internal pressure. From the tests, fracture behaviors and fracture strength of locally thinned pipe were manifested systematically. The observed failure modes were divided into four types; ovalization, crack initiation/growth after ovalization, local buckling and crack initiating/growth after local buckling. Also, the strength and the allowable limit of piping system with local wall thinning were evaluated
International Nuclear Information System (INIS)
Peng Jian; Zhou Changyu; Xue Jilin; Dai Qiao; He Xiaohua
2011-01-01
The safety assessment of pipes with local wall thinning defects is highly important in engineering. Most attention has been paid on the safety assessment of pipe with single local wall thinning defect, while the studies about multiple local wall thinning defects are not nearly enough. However, the interaction of multiple local wall thinning defects in some conditions is great, and may have a great impact on the safety assessment. In the present standard API 579/ASME FFS, the safety assessment of pipes with multiple local wall thinning defects is given, while as well as the influence of load condition, the influences of arrangement and relative depth of defects are ignored, which may influence the safety assessment considerably. In this paper, the influence of the interaction between multiple local wall thinning defects on the remaining strength of pipes at different arrangements and depths of defects under different load conditions (pressure, tension-bending moment and compression-bending moment) are studied. A quantified index is defined to describe the interaction between defects quantitatively. For different arrangements and relative depths of defects, based on a limit value 0.05 of the quantified index of the interaction between defects, a relatively systematic safety assessment of pipes with multiple local wall thinning defects under different load conditions has been proposed.
The effect of load-controlled bending load on the failure pressure of wall-thinned pipe elbows
International Nuclear Information System (INIS)
Kim, Jin Weon; Yoon, Min Soo; Park, Chi Yong
2013-01-01
Highlights: • We evaluated bending load effect on the failure pressure of wall-thinned pipe elbows. • Burst tests were conducted on real-scale elbow specimens with local wall thinning. • The tests were performed under combined pressure and load-controlled bending. • Load-controlled bending reduced the failure pressure of wall-thinned elbows. • Bending load effect was significant for opening-mode and intrados wall-thinning case. - Abstract: In this research, burst tests were conducted on real-scale elbow specimens, each with an artificial local wall-thinning defect, under combined internal pressure and constant in-plane bending load, as well as under simple internal pressure, to evaluate the effect of load-controlled bending load on the failure pressure of locally wall-thinned pipe elbows. Ninety-degree, 65A Schedule 80 elbows, with wall-thinning defects in the intrados and extrados, were used as specimens. The bending loads were in-plane opening- and closing-mode bending, applied in load-control mode. The results clearly indicated that a load-controlled in-plane bending load reduced the failure pressure of wall-thinned pipe elbows, in contrast to observations previously made under displacement-controlled bending conditions. The effect of the bending load was more significant for opening-mode than for closing-mode bending, regardless of the wall-thinning location in the elbow. Also, the effect was greater when the wall-thinning defect was located in the intrados region of the elbow, rather than the extrados region. Existing models that have been proposed to evaluate the failure of wall-thinned elbows under simple internal pressure conservatively predicted the failure pressure of elbows subjected to a combined internal pressure and load-controlled bending load
International Nuclear Information System (INIS)
Tsuji, Masataka; Meshii, Toshiyuki
2011-01-01
Highlights: → A limit moment equation applicable to planar/non-planar flaw of 0 ≤ θ ≤ π found in wall thinned straight pipes was proposed. → An idea to rationally classify planar/non-planar flaw in wall thinned pipes was proposed. → The equation based on the experimental observation focused on the fracture mode. - Abstract: In this paper, a limit bending moment equation applicable to all types of planar and non-planar flaws in wall-thinned straight pipes under bending was proposed. A system to rationally classify the planar/non-planar flaws in wall-thinned pipes was suggested based on experimental observations focused on the fracture mode. The results demonstrate the importance of distinguishing between axial and circumferential long flaws in wall-thinned pipes.
Collapse moment estimation by support vector machines for wall-thinned pipe bends and elbows
International Nuclear Information System (INIS)
Na, Man Gyun; Kim, Jin Weon; Hwang, In Joon
2007-01-01
The collapse moment due to wall-thinned defects is estimated through support vector machines with parameters optimized by a genetic algorithm. The support vector regression models are developed and applied to numerical data obtained from the finite element analysis for wall-thinned defects in piping systems. The support vector regression models are optimized by using both the data sets (training data and optimization data) prepared for training and optimization, and its performance verification is performed by using another data set (test data) different from the training data and the optimization data. In this work, three support vector regression models are developed, respectively, for three data sets divided into the three classes of extrados, intrados, and crown defects, which is because they have different characteristics. The relative root mean square (RMS) errors of the estimated collapse moment are 0.2333% for the training data, 0.5229% for the optimization data and 0.5011% for the test data. It is known from this result that the support vector regression models are sufficiently accurate to be used in the integrity evaluation of wall-thinned pipe bends and elbows
Estimation of collapse moment for the wall-thinned pipe bends using fuzzy model identification
International Nuclear Information System (INIS)
Na, Man Gyun; Kim, Jin Weon; Hwang, In Joon
2006-01-01
In this work, the collapse moment due to wall-thinned defects is estimated through fuzzy model identification. A subtractive clustering method is used as the basis of a fast and robust algorithm for identifying the fuzzy model. The fuzzy model is optimized by a genetic algorithm combined with a least squares method. The developed fuzzy model has been applied to the numerical data obtained from the finite element analysis. Principal component analysis is used to preprocess the input signals into the fuzzy model to reduce the sensitivity to the input change and the fuzzy model are trained by using the data set prepared for training (training data) and verified by using another data set different (independent) from the training data. Also, three fuzzy models are trained, respectively, for three data sets divided into the three classes of extrados, intrados, and crown defects, which is because they have different characteristics. The relative root mean square (RMS) errors of the estimated collapse moment are 0.5397% for the training data and 0.8673% for the test data. It is known from this result that the fuzzy models are sufficiently accurate to be used in the integrity evaluation of wall-thinned pipe bends and elbows
Energy Technology Data Exchange (ETDEWEB)
Meshii, Toshiyuki, E-mail: meshii@u-fukui.ac.jp [Graduate School of Engineering, University of Fukui, 3-9-1 Bunkyo, Fukui (Japan); Ito, Yoshiaki [Graduate School of Engineering, University of Fukui, 3-9-1 Bunkyo, Fukui (Japan)
2012-01-15
Highlights: Black-Right-Pointing-Pointer Limit bending load (LBL) of wall-thinned pipe by large strain FEA was considered. Black-Right-Pointing-Pointer Net section yield load had sufficient margin to LBL. Black-Right-Pointing-Pointer LBL for collapse was the load when volume with nominal thickness yielded. Black-Right-Pointing-Pointer LBL for cracking was the load when flawed section stress exceeded tensile strength. Black-Right-Pointing-Pointer Failure criterion considering above was named Domain Collapse Criterion. - Abstract: In this work, a failure criterion applicable to large strain Finite Element Analysis (FEA) results was proposed in order to predict both the fracture mode (collapse or cracking) and the limit bending load of wall-thinned straight pipes. This work was motivated from the recent experimental results of ; that is, fracture mode is not always collapse, and the fracture mode affects the limit bending load. The key finding in comparing their test results and a detailed large strain FEA results was that the Mises stress distribution at the limit bending load of a flawed cylinder was similar to that of a flawless cylinder; specifically, in case of collapse, the Mises stress exceeded the true yield stress of a material for the whole 'volume' of a cylinder with a nominal wall thickness. Based on this finding, a failure criterion applicable to large strain FEA results of wall-thinned straight pipes under a bending load that can predict both fracture mode and limit bending load was proposed and was named the Domain Collapse Criterion (DCC). DCC predicts the limit bending load as the lower value of either the M{sub c}{sup FEA}, which is the load at which the Mises stress exceeds the true yield strength of a straight pipe for the whole 'volume' with a nominal wall thickness (fracture mode: collapse), or the M{sub c}{sup FEAb}, which is the load at which the Mises stress in a section of the flaw ligament exceeds the true tensile stress
International Nuclear Information System (INIS)
Kim, Jin-Weon; Na, Man-Gyun; Park, Chi-Yong
2008-01-01
The objective of this study was to investigate the effect of local wall thinning on the collapse behavior of pipe elbows subjected to a combined internal pressure and in-plane bending load. This study evaluated the global deformation behavior and collapse moment of the elbows, which contained various types of local wall-thinning defects at their intrados or extrados, using three-dimensional elastic-plastic finite element analysis. The analysis results showed that the global deformation behavior of locally wall-thinned elbows was largely governed by the mode of the bending and the elbow geometry rather than the wall-thinning parameters, except for elbows with considerably large and deep wall thinning that showed plastic instabilities induced by local buckling and plastic collapsing in the thinned area. The reduction in the collapse moment with wall-thinning depth was considerable when local buckling occurred in the thinned areas, whereas the effect of the thinning depth was small when ovalization occurred. The effects of the circumferential thinning angle and thinning length on the collapse moment of elbows were not major for shallow wall-thinning cases. For deeper wall-thinning cases, however, their effects were significant and the dependence of collapse moment on the axial thinning length was governed by the stress type applied to the wall-thinned area. Typically, the reduction in the collapse moment due to local wall thinning was clearer when the thinning defect was located at the intrados rather than the extrados, and it was apparent for elbows with larger bend radius
Wall thinning of piping in power plants
International Nuclear Information System (INIS)
Ohta, Joji; Inada, Fumio; Morita, Ryo; Kawai, Noboru; Yoneda, Kimitoshi
2005-01-01
Major mechanisms causing wall thinning of piping in power plants are flow accelerated corrosion (FAC), cavitation erosion and droplet erosion. Their fundamental aspects are reviewed on the basis of literature data. FAC is chemical process and it is affected by hydrodynamic factors, temperature, pH, dissolved oxygen concentration and chemical composition of materials. On the other hand, cavitation erosion and droplet erosion are mechanical process and they are mainly affected by hydrodynamic factors and mechanical properties of materials. Evaluation codes for FAC and mitigation methods of FAC and the erosion are also described. Wall thinning of piping is one of public concerns after an accident of a pipe failure at Mihama Nuclear Power Plant Unit 3, Kansai Electric Power Co., Inc., in August 2004. This paper gives comprehensive understanding of the wall thinning mechanism. (author)
International Nuclear Information System (INIS)
Mori, Kosuke; Meshii, Toshiyuki
2015-01-01
In this paper, a failure criterion applicable to large-strain finite element analysis (FEA) results was studied to predict the limit bending load M_c of the groove shaped wall-thinned pipes, under combined internal pressure and bending load, that experienced cracking. In our previous studies, Meshii and Ito (2012) considered cracking of pipes with groove shaped flaw (small axial length δ_z in Fig. 1) was due to the plastic instability at the wall-thinned section and proposed the Domain Collapse Criterion (DCC). The DCC could predict M_c of cracking for small δ_z by comparing the von Mises stress σ_M_i_s_e_s with the true tensile strength σ_B. Because the discrepancy in prediction of the M_c in the case of cracking was within 15%, it was considered that the predictability was could be improved further. Thus, in this work, attempt was made to improve the accuracy of M_c prediction with a perspective that multi-axial stress state might affect this plastic instability at the wall-thinned section. As a result of examination of the various failure criteria based on multi-axial stress, it was confirmed that the limit bending load of the groove flawed pipe that experienced cracking in experiment (Hereafter, it was expressed 'flawed pipe that experienced cracking') could be predicted within 5% accuracy by applying Hill's plastic instability onset criterion (Hill, 1952) to the outer surface of the crack penetration section. The accuracy of the predicted limit bending load was improved from DCC's within 15% to within 5%. (author)
Development of assessment methodology for locally wall-thinned pipe under combined loading
International Nuclear Information System (INIS)
Shim, Do Jun; Kim, Yun Jae; Kim, Young Jin; Park, Chi Yong
2005-01-01
Recently authors have proposed a new method to estimate failure strength of a pipe with local wall thinning subject to either internal pressure or global bending. The proposed method was based on the equivalent stress averaged over the minimum ligament in the locally wall thinned region, and the simple scheme to estimate the equivalent stress in the minimum ligament was proposed, based on the reference stress concept. This paper extends the new method to combined internal pressure and global bending. The proposed method is validated against FE results for various geometries of local wall thinning under combined loading. The effect of internal pressure is also investigated in the present study. Comparison of maximum moments, predicted according to the proposed method, with published full-scale pipe test data for locally wall-thinned pipes under combined internal pressure and global bending, shows good agreement
NPPs Secondary Circuit Piping Wall-Thinning Management in China
International Nuclear Information System (INIS)
Zhong Zhimin; Li Jinsong; Zheng Hui
2012-01-01
Since 1980s, secondary circuit piping wall-thinning incidents happened in nuclear power plants (NPPs) worldwide. Particularly Surry 2 and Mihama 3 accidents resulted from flow-accelerated corrosion (FAC), unplanned outage, huge fatalities and economic loss pushed whole industry to pay more attention on the wall-thinning problem.
Development of pipe wall thinning prediction software 'FALSET'
International Nuclear Information System (INIS)
Yoneda, Kimitoshi; Morita, Ryo; Inada, Fumio; Fujiwara, Kazutoshi
2012-01-01
Pipe wall thinning in power plants has been managed for maintaining plant integrity and safety with great importance. The target thinning phenomena are Flow Accelerated Corrosion (FAC) and Liquid Droplet Impingement Erosion (LDI). At present, the management is based on thinning rate and residual lifetime evaluation using pipe wall thickness measurement results. For the future, more safety and improvement in the management is required, and in this sense, prediction method of wall thinning is willing to be introduced. Therefore, prediction model of FAC and LDI have been constructed in CRIEPI, and to utilize these models to actual plant piping management easily, prediction software 'FALSET' is developed. FALSET has equipped with essential function for pipe wall thinning management in power plants, as follows; (1) Information and condition input of plant piping system and its component, (2) Wall thinning rate evaluation with CRIEPI's FAC/LDI prediction model, (3) Loading of wall thickness measurement data files and graphics of data trend, (4) Residual lifetime evaluation considering both measured and predicted thinning rate, (5) Statistical process and graphics of thinning rate and residual lifetime for multi-piping systems. With further verification and improvement of each function, there will be a perspective for this FALSET to be utilized as a management tool in power plants. (author)
A Study on Effect of Local Wall Thinning in Carbon Steel Elbow Pipe on Elastic Stress Concentration
International Nuclear Information System (INIS)
Kim, Jong Sung; Seo, Jae Seok
2009-01-01
Feeder pipes that connect the inlet and outlet headers to the reactor core in CANDU nuclear power plants are considered as safety Class 1 piping items. Therefore, fatigue of feeder pipes should be assessed at design stage in order to verify structural integrity during design lifetime. In accordance with the fatigue assessment result, cumulative usage factors of some feeder pipes have significant values. The feeder pipes made of SA-106 Grade B or C carbon steel have some elbows and bends. An active degradation mechanism for the carbon steel outlet feeder piping is local wall thinning due to flow-accelerated corrosion. Inspection results from plants and metallurgical examinations of removed feeders indicated the presence of localized thinning in the vicinity of the welds in the lower portion of outlet feeders, such as Grayloc hub-to-bend weld, Grayloc hub-to-elbow weld, elbow-to-elbow, and elbow-to-pipe weld. This local wall thinning can cause increase of peak stress due to stress concentration by notch effect. The increase of peak stress results in increase of cumulative usage factor. However, present fatigue assessment doesn't consider the stress concentration due to local wall-thinning. Therefore, it is necessary to assess the effect of local wall thinning on stress concentration. This study investigates the effect of local wall thinning geometry on stress concentration by performing finite element elastic stress analysis
Evaluation of fracture mode for local wall-thinned pipes
International Nuclear Information System (INIS)
Herman, Irwan; Suzuki, Tomohisa; Sato, Yasumoto; Meshii, Toshiyuki
2007-01-01
In this study, by referring to our burst pressure tests results, firstly, the effects of flaw length δ z and pipe size (mean radius R) on burst pressure p f were investigated by using Finite Element Method (FEM). Then, fracture mode evaluation was made by using history data of strain ratio ε z /ε θ along with load increment. Furthermore, the effect of flaw depth t 1 on fracture mode was studied and finally, the evaluation method of fracture mode for local wall-thinned pipes was introduced. (author)
Failure probability assessment of wall-thinned nuclear pipes using probabilistic fracture mechanics
International Nuclear Information System (INIS)
Lee, Sang-Min; Chang, Yoon-Suk; Choi, Jae-Boong; Kim, Young-Jin
2006-01-01
The integrity of nuclear piping system has to be maintained during operation. In order to maintain the integrity, reliable assessment procedures including fracture mechanics analysis, etc., are required. Up to now, this has been performed using conventional deterministic approaches even though there are many uncertainties to hinder a rational evaluation. In this respect, probabilistic approaches are considered as an appropriate method for piping system evaluation. The objectives of this paper are to estimate the failure probabilities of wall-thinned pipes in nuclear secondary systems and to propose limited operating conditions under different types of loadings. To do this, a probabilistic assessment program using reliability index and simulation techniques was developed and applied to evaluate failure probabilities of wall-thinned pipes subjected to internal pressure, bending moment and combined loading of them. The sensitivity analysis results as well as prototypal integrity assessment results showed a promising applicability of the probabilistic assessment program, necessity of practical evaluation reflecting combined loading condition and operation considering limited condition
International Nuclear Information System (INIS)
Kim, Jin Weon; Park, Chi Yong
2003-01-01
The present study performed pipe failure tests using 102 mm-Sch. 80 carbon steel pipe with various simulated wall thinning defects, to investigate the effect of axial length of wall thinning and internal pressure on the failure behavior of pipe thinned by flow accelerated corrosion (FAC). The tests were conducted under loading conditions of four-point bending with and without internal pressure. The results showed that a failure mode of pipe with a defect depended on the magnitude of internal pressure and axial thinning length as well as stress type and thinning depth and circumferential angle. Both load carrying capability (LCC) and deformation capability (DC) were depended on stress type in the thinning area and dimensions of thinning defect. For applying tensile stress to the thinned area, the dependence of LCC on the axial length of wall thinning was determined by circumferential thinning angle, and the DC was proportionally increased with increase in axial length of wall thinning regardless of the circumferential angle. For applying compressive stress to thinned area, however, the LCC was decreased with increase in axial length of the thinned area. Also, the effect of internal pressure on failure behavior was characterized by failure mode of thinned pipe, and it promoted crack occurrence and mitigated a local buckling of the thinned area
Influences of overload on low cycle fatigue behaviors of elbow pipe with local wall thinning
International Nuclear Information System (INIS)
Sato, Kyohei; Ogino, Kanako; Takahashi, Koji; Ando, Kotoji; Urabe, Yoshio
2011-01-01
Low cycle fatigue tests were conducted using 100A elbow pipe specimens with or without local wall thinning. Local wall thinning was machined on the inside of the extrados of test elbows to simulate metal loss due to flow-accelerated corrosion or liquid droplet impingement erosion. Low cycle fatigue tests were carried out under displacement control with an inner pressure of 9 MPa. To simulate seismic events, low cycle fatigue tests were carried out on elbow pipe subjected to cyclic overloads. Regardless of local wall thinning, fatigue life of overload pipe was not so different from that of the non-overload pipe in appearance. Miner's rule can be applied to evaluate fatigue life of the elbow pipes with and without wall thinning, even if overload is applied. (author)
Evaluation of wall thinning profile by flow accelerated corrosion in separation and union pipe
International Nuclear Information System (INIS)
Watanabe, Shun; Yoneda, Kimitoshi
2013-01-01
Flow Accelerated Corrosion (FAC) is a pipe wall thinning phenomena to be monitored and managed in power plants with high priority. At present, its management has been conducted with conservative evaluation of thinning rate and residual lifetime of the piping based on wall thickness measurements. However, noticeable case of wall thinning was occurred at separation and union pipe. In such pipe system, it is a problem to manage section beneath reinforcing plate of T-tube pipe and 'crotch' of T-joint pipe; the region where wall thickness measurement is difficult to conduct with ordinary ultrasonic testing device. In this study, numerical analysis for separation and union part of T-tube and T-joint pipe was conducted, and wall thinning profile by Flow Accelerated Corrosion was evaluated by calculating mass transfer coefficient and geometry factor. Based on these results, we considered applicable wall thinning management for T-tube and T-joint pipe. In the case of union flow from main and branch pipe, the wall thinning profile of T-tube showed the tendency of increase at main pipe like semielliptical region. On the other hand, noticeable profile appeared at 'crotch' in T-joint. Although it was found that geometry factor of T-joint in this case was half the value of T-tube, an alternative evaluation method to previous one might be needed for the profiles of 'semielliptical region' and 'crotch'. (author)
Energy Technology Data Exchange (ETDEWEB)
Cho, Seung Hyun; Kwon, Hyu Sang; Ahn, Bong Young; Lee, Seung Seok [Korea Research Institute of Standards and Science, Daejeon (Korea, Republic of)
2008-12-15
Guided wave technology is advantageous for fast inspection of pipe wall thinning since the guided wave propagates long distance. In this investigation, the method to evaluate gradual wall thinning in a pipe based on the arrival time delay with magnetostrictive patch transducers is presented. Low frequency A0 Lamb waves were generated and measured by the present transducer and it was applied to arrival time delay measurement experiments on a test pipe having gradual wall thinnings artificially manufactured. From experiments, consistent results that wall thinning increases the arrival time delay of A0 waves were obtained. Consequently, the feasibility of the magnetostrictive patch transducers to evaluate wall thinning was verified
International Nuclear Information System (INIS)
Cho, Seung Hyun; Kwon, Hyu Sang; Ahn, Bong Young; Lee, Seung Seok
2008-01-01
Guided wave technology is advantageous for fast inspection of pipe wall thinning since the guided wave propagates long distance. In this investigation, the method to evaluate gradual wall thinning in a pipe based on the arrival time delay with magnetostrictive patch transducers is presented. Low frequency A0 Lamb waves were generated and measured by the present transducer and it was applied to arrival time delay measurement experiments on a test pipe having gradual wall thinnings artificially manufactured. From experiments, consistent results that wall thinning increases the arrival time delay of A0 waves were obtained. Consequently, the feasibility of the magnetostrictive patch transducers to evaluate wall thinning was verified
Nuclear Power Plants Secondary Circuit Piping Wall-Thinning Management in China
International Nuclear Information System (INIS)
Zhong Zhimin; Li Jinsong; Zheng Hui
2012-01-01
Research and field feedbacks showed that nuclear power plants secondary circuit steam and water piping are more sensitive than that of fuel plant to the attack of flow-accelerated corrosion (FAC). FAC, Liquid droplet impingement or cavitation erosion will cause secondary circuit piping local wall-thinning in NPPs. Without effective management, the wall-thinning in those high energy piping will cause leakage or pipe rupture during nuclear power plant operation, more seriously cause unplanned shut down, injured and fatality, or heavy economic losses. This paper briefly introduces the history, development and state of the art of secondary circuit piping wall-thinning management in China NPPs. Then, the effectiveness of inspection grid size selecting was analyzed in detail based on field feedbacks. EPRI recommendatory inspection grid, JSME code recommendatory grid and plant specific inspection grid were compared and the detection probabilities of local wall-thinning were estimated. Then, the development and application of NPPs Secondary Circuit Piping Wall Thickness Management Information System, developed, operated and maintained by our team, was briefly introduced and the statistical analysis results of 11 PWR units were shared. It was conclude that the long term, systemic, effective wall-thinning management strategy of high energy piping was very important to the safety and economic operation of NPPs. Furthermore, take into account the actual situation of China nuclear power plants, some advice and suggestion on developing effective nuclear power plant secondary circuit steam and water piping wall-thinning management system are put forward from code development, design and manufacture, operation management, pipeline and locations selection, inspection method selection and application, thickness measurement result evaluation, residual life predication and decision making, feedbacks usage, personnel training and etc. (author)
Online monitoring of pipe wall thinning by electromagnetic acoustic resonance method
International Nuclear Information System (INIS)
Urayama, Ryoichi; Takagi, Toshiyuki; Uchimoto, Tetsuya; Kanemoto, Shigeru
2013-01-01
The electromagnetic acoustic resonance (EMAR) method provides accurate and stable evaluation in high temperature environment, and it is an effective tool for online monitoring. In this study, the EMAR method and the superposition of the n-th compression (SNC) for data processing are applied to online monitoring of pipe wall thinning, and the accuracy and reliability of the measurements are demonstrated through field tests using a large-scale corrosion test loop at high temperature. To measure the thickness of pipes with complicated wall thinning, the SNC extracts thickness information from the spectral responses of the EMAR. Results from monitoring test show that EMAR with SNC can evaluate pipe wall thinning with an accuracy of 10 μm at 165degC. In addition, time evaluation of evaluated thickness decreases monotonically all over the test duration, which indicates high stability of this measurement technique. (author)
Development of NDT simulator with method of mapping for detection of pipe wall thinning using EMAT
International Nuclear Information System (INIS)
Yamaguchi, Hiroshi; Kojima, Fumio; Kosaka, Daigo
2009-01-01
This paper is concerned with a simulator related to nondestructive test using Electromagnetic Acoustic Transducer (EMAT). The simulator developed here can be applied to pipe wall thinning of stainless steel used in nuclear power plants. First, mathematical models for the inspection are given by a transient eddy current equation and by a time dependent elastic wave equation in two dimensions. Secondly, shape of pipe wall thinning is modeled by B-spline function and is applied to the mathematical models using method of mapping. Finally, the validity of the proposed simulator is shown through numerical experiment. (author)
International Nuclear Information System (INIS)
Park, Duckgun; Kishore, M. B.; Lee, D. H.
2013-01-01
The test sample is a ferromagnetic carbon steel pipe having different thickness, covered with a 10 cm plastic insulation laminated by 0.4 mm Al plate to simulate the pipelines in NPPs. The PEC Probe used for the wall thinning detection consists of an excitation coil and a Hall sensor. The excitation coils in the probe is driven by a rectangular bipolar current pulse and the Hall-sensor will detects the resultant field. The Hall sensor output is considered as PEC signal. Results shows that the PEC system can detect wall thinning in an insulated pipeline of the NPPs. Local wall thinning in pipelines affects the structural integrity of industries like nuclear power plants (NPPs). In the present study a pulsed eddy current (PEC) technology to detect the wall thing of carbon steel pipe covered with insulation is developed
Development of engineering program for integrity evaluation of pipes with local wall thinned defects
International Nuclear Information System (INIS)
Park, Chi Yong; Lee, Sung Ho; Kim, Tae Ryong; Park, Sang Kyu
2008-01-01
Integrity evaluation of pipes with local wall thinning by erosion and corrosion is increasingly important in maintenance of wall thinned carbon steel pipes in nuclear power plants. Though a few program for integrity assessment of wall thinned pipes have been developed in domestic nuclear field, however those are limited to straight pipes and methodology proposed in ASME Sec.XI Code Case N-597. Recently, the engineering program for integrity evaluation of pipes with all kinds of local wall defects such as straight, elbow, reducer and branch pipes was developed successfully. The program was designated as PiTEP (Pipe Thinning Evaluation Program), which name was registered as a trademark in the Korea Intellectual Property Office. A developed program is carried out by sequential step of four integrity evaluation methodologies, which are composed of construction code, code case N-597, its engineering method and two developed owner evaluation method. As PiTEP program will be performed through GUI (Graphic User Interface) with user's familiarity, it would be conveniently used by plant engineers with only measured thickness data, basic operation conditions and pipe data
Assessment of wall-thinning in carbon steel pipe by using laser-generated guided wave
Energy Technology Data Exchange (ETDEWEB)
Kim, Do Yong; Cho, Youn Ho; Lee, Joon Hyun [Pusan National University, School of Mechanical Engineering, Busan (Korea, Republic of)
2010-10-15
The objective of this research is to estimate the crack location and size of a carbon steel pipe by using a laser ultrasound guided wave for the wall thinning evaluation of an elbow. The wall thinning of the carbon steel pipe is one of the most serious problems in nuclear power plants, especially the wall thinning of the carbon steel elbow caused by Flow-Accelerated Corrosion (FAC). Therefore, a non-destructive inspection method of elbow is essential for the nuclear power plants to operate safely. The specimens used in this study were carbon steel elbows, which represented the main elements of real nuclear power plants. The shape of the wall thinning was an oval with a width of 120mm, a length of 80mm, and a depth of 5mm. The L(0,1) and L(0,2) modes variation of the ultrasound guided wave signal is obtained from the response of the laser generation/air-coupled detection ultrasonic hybrid system represent the characteristics of the defect. The trends of these characteristics and signal processing were use dto estimate the size and location of wall thinning
Assessment of wall-thinning in carbon steel pipe by using laser-generated guided wave
International Nuclear Information System (INIS)
Kim, Do Yong; Cho, Youn Ho; Lee, Joon Hyun
2010-01-01
The objective of this research is to estimate the crack location and size of a carbon steel pipe by using a laser ultrasound guided wave for the wall thinning evaluation of an elbow. The wall thinning of the carbon steel pipe is one of the most serious problems in nuclear power plants, especially the wall thinning of the carbon steel elbow caused by Flow-Accelerated Corrosion (FAC). Therefore, a non-destructive inspection method of elbow is essential for the nuclear power plants to operate safely. The specimens used in this study were carbon steel elbows, which represented the main elements of real nuclear power plants. The shape of the wall thinning was an oval with a width of 120mm, a length of 80mm, and a depth of 5mm. The L(0,1) and L(0,2) modes variation of the ultrasound guided wave signal is obtained from the response of the laser generation/air-coupled detection ultrasonic hybrid system represent the characteristics of the defect. The trends of these characteristics and signal processing were use dto estimate the size and location of wall thinning
Development of a guided wave simulator and its application to monitoring of pipe wall thinning
International Nuclear Information System (INIS)
Furukawa, Akinori; Kojima, Fumio
2009-01-01
Motivated by growing demand for quantitative nondestructive evaluation of pipe wall thinning, the aim of this paper is to develop a simulator for guided wave analysis. First, an inspection system can be represented by a linear elastic system in cylindrical coordinates. Secondly a dynamical numerical scheme for wave propagation on a pipe wall is proposed based on Fourier-Galerkin approach. Finally, the effectiveness and validity of the proposed method are shown in computational experiments. (author)
Trend of field data on pipe wall thinning for BWR power plants
International Nuclear Information System (INIS)
Hakii, Junichi; Hiranuma, Naoki; Hidaka, Akitaka
2009-01-01
Strongly motivated by every stakeholder not to repeat Mihama Nuclear Power Station pipe rupture accident in August 2004, JSME Main Committee on Codes and Standards on Power Generation Facilities immediately launched a special task force to develop Rules on Pipe Wall Thinning Management for BWR, PWR and fossil Power Plants respectively. The authors describes the process of the development of Rules for BWR Power Plans from the view point of collections and analysis of fields data of pipe wall thinning. Through its activities, the authors confirmed the existing findings, like the effect of Oxygen injection, turbulence and dependence on coolant temperature, derived from series of laboratory-scaled experiments in FAC and coolant velocities effects in LDI. Further based upon the said proven findings with field data, they explain the adequacy of major concept of the rule such as separate treatment of FAC (Flow Accelerated Corrosion) and LDI (Liquid Droplet Impingement). (author)
ON-POWER DETECTION OF PIPE WALL-THINNED DEFECTS USING IR THERMOGRAPHY IN NPPS
Directory of Open Access Journals (Sweden)
JU HYUN KIM
2014-04-01
Full Text Available Wall-thinned defects caused by accelerated corrosion due to fluid flow in the inner pipe appear in many structures of the secondary systems in nuclear power plants (NPPs and are a major factor in degrading the integrity of pipes. Wall-thinned defects need to be managed not only when the NPP is under maintenance but also when the NPP is in normal operation. To this end, a test technique was developed in this study to detect such wall-thinned defects based on the temperature difference on the surface of a hot pipe using infrared (IR thermography and a cooling device. Finite element analysis (FEA was conducted to examine the tendency and experimental conditions for the cooling experiment. Based on the FEA results, the equipment was configured before the cooling experiment was conducted. The IR camera was then used to detect defects in the inner pipe of the pipe specimen that had artificially induced defects. The IR thermography developed in this study is expected to help resolve the issues related to the limitations of non-destructive inspection techniques that are currently conducted for NPP secondary systems and is expected to be very useful on the NPPs site.
International Nuclear Information System (INIS)
Hirai, Junya; Nakamura, Takao; Amano, Yoichi
2013-01-01
Rules for PWR plant pipe wall thinning management were formulated by the Japan Society of Mechanical Engineers in 2006. Since then thinning management of Japanese PWR plants has been carried out based on this rule. Pipe wall thinning phenomena to be dealt with in this rule have been identified in many piping components of power plants. New technical knowledge has been accumulated since the issuance of 2006 edition. We have formulated these knowledge and information about the thinning phenomena in PWR power plants. Given the history of application of this rule, we have to make our best effort to carry out a study of latest technical knowledge and implement them to the revision of rule and improve pipe wall thinning management. This paper summarizes the new technical knowledge and basis to be implemented to the revision of rules on pipe wall thinning management for PWR plants in Japan. (author)
Energy Technology Data Exchange (ETDEWEB)
Yun, Hun; Hwang, Kyeongmo [KEPCO E and C, Gimcheon (Korea, Republic of); Moon, Seung-Jae [Hanyang University, Seoul (Korea, Republic of)
2015-12-15
Pipe wall-thinning by flow-accelerated corrosion (FAC) is a significant and costly damage of secondary system piping in nuclear power plants (NPPs). All NPPs have their management programs to ensure pipe integrity from wall-thinning. This study analyzed the pipe wall-thinning caused by changing the amine, which is used for adjusting the water chemistry in the secondary system of NPPs. The pH change was analyzed according to the addition of amine. Then, the wear rate calculated in two different amines was compared at the steam cycle in NPPs. As a result, increasing the pH at operating temperature (Hot pH) can reduce the rate of FAC damage significantly. Wall-thinning is affected by amine characteristics depending on temperature and quality of water.
Wall thinning trend analyses for secondary side piping of Korean NPPs
International Nuclear Information System (INIS)
Hwang, K.M.; Jin, T.E.; Lee, S.H.; Jeon, S.C.
2003-01-01
Since the mid-1990s, nuclear power plants in Korea have experienced wall thinning, leaks, and ruptures of secondary side piping caused by flow-accelerated corrosion (FAC). The pipe failures have increased as operating time progresses. In order to prevent the FAC-induced pipe failures and to develop an effective FAC management strategy, KEPRI and KOPEC have conducted a study for developing systematic FAC management technology for secondary side piping of all Korean nuclear power plants. As a part of the study, FAC analyses were performed using the CHECWORKS code. The analysis results were used to select components for inspection and to determine inspection intervals on each nuclear power plant. This paper describes the introduction of the FAC analysis method and the wall thinning trend analysis results by reactor type, system, and water treatment amine. This paper also represents the site application feasibility for secondary side piping management. The site application feasibility of the analysis results was proven by comparisons of predicted and measured wear rates. (author)
Wall thinning inspection technique for large-diameter piping using guided wave
International Nuclear Information System (INIS)
Miki, Masahiro; Nagashima, Yoshiaki; Endou, Masao; Kodaira, Kojiro; Maniwa, Kazuhiko
2009-01-01
Guided wave inspection technique is effective for detecting defects like corrosion in piping, because it can perform long range inspection. It is possible to expect this inspection as a method that leads to the decrease of the inspection process and its cost, because the incidental work can be reduced. Especially, the contraction effect of the inspection work is extensive in large-diameter piping inspection. In this paper, we introduce the guided wave inspection system to large-diameter piping. The feature is a guided wave sensor that can freely transform according to the curvature of inspection object, and portable inspection equipment. We discuss the result of detection examination for artificial wall-thinning in large-diameter piping using this system. (author)
Development of laser cladding technology for maintenance of pipe wall thinning
International Nuclear Information System (INIS)
Terada, Takaya; Nishimura, Akihiko; Oka, Kiyoshi
2011-01-01
We are developing the laser welding and cladding device for the maintenance of heat exchanger pipes. In the case of flow accelerated corrosion where pipe wall thinning occurred after a long time operation, laser cladding is mostly expected. A laser processing head was proposed in order to access the pipe wall. A composite-type optical fiber scope was used for real time observation and laser processing. An air-cooled compact fiber laser was used for spot heating. We present the concept of the laser cladding device which have the following features: 1) Wire feeding modules, 2) Module capable of laser irradiation in the vertical heat exchanger pipe, 3) Assist gas injection module. (author)
Application of numerical analysis technique to make up for pipe wall thinning prediction program
International Nuclear Information System (INIS)
Hwang, Kyeong Mo; Jin, Tae Eun; Park, Won; Oh, Dong Hoon
2009-01-01
Flow Accelerated Corrosion (FAC) leads to wall thinning of steel piping exposed to flowing water or wet steam. Experience has shown that FAC damage to piping at fossil and nuclear plants can lead to costly outages and repairs and can affect plant reliability and safety. CHEWORKS have been utilized in domestic nuclear plants as a predictive tool to assist FAC engineers in planning inspections and evaluating the inspection data to prevent piping failures caused by FAC. However, CHECWORKS may be occasionally left out local susceptible portions owing to predicting FAC damage by pipeline group after constructing a database for all secondary side piping in nuclear plants. This paper describes the methodologies that can complement CHECWORKS and the verifications of the CHECWORKS prediction results in terms of numerical analysis. FAC susceptible locations based on CHECWORKS for the two pipeline groups of a nuclear plant was compared with those of numerical analysis based on FLUENT.
International Nuclear Information System (INIS)
Higashi, Yasuhiko
2009-01-01
We developed the device to detect thinning of pipe thorough heat insulation in Power Plant, etc, even while the plant is under operation. It is necessary to test many parts of many pipes for pipe wall thinning management, but it is difficult within a limited time of the routine test. This device consists of detector and radiation source, which can detect the pipe (less than 500 mm in external diameter, less than 50 mm in thickness) with 1.6%-reproducibility (in a few-minutes measurement), based on the attenuation rate. Operation is easy and effective without removing the heat insulation. We will expand this thinning detection system, and contribute the safety of the Plant. (author)
Failure pressure of straight pipe with wall thinning under internal pressure
International Nuclear Information System (INIS)
Kamaya, Masayuki; Suzuki, Tomohisa; Meshii, Toshiyuki
2008-01-01
The failure pressure of pipe with wall thinning was investigated by using three-dimensional elastic-plastic finite element analyses (FEA). With careful modeling of the pipe and flaw geometry in addition to a proper stress-strain relation of the material, FEA could estimate the precise burst pressure obtained by the tests. FEA was conducted by assuming three kinds of materials: line pipe steel, carbon steel, and stainless steel. The failure pressure obtained using line pipe steel was the lowest under the same flaw size condition, when the failure pressure was normalized by the value of unflawed pipe defined using the flow stress. On the other hand, when the failure pressure was normalized by the results of FEA obtained for unflawed pipe under various flaw and pipe configurations, the failure pressures of carbon steel and line pipe steel were almost the same and lower than that of stainless steel. This suggests that the existing assessment criteria developed for line pipe steel can be applied to make a conservative assessment of carbon steel and stainless steel
Erosion corrosion in power plant piping systems - Calculation code for predicting wall thinning
International Nuclear Information System (INIS)
Kastner, W.; Erve, M.; Henzel, N.; Stellwag, B.
1990-01-01
Extensive experimental and theoretical investigations have been performed to develop a calculation code for wall thinning due to erosion corrosion in power plant piping systems. The so-called WATHEC code can be applied to single-phase water flow as well as to two-phase water/steam flow. Only input data which are available to the operator of the plant are taken into consideration. Together with a continuously updated erosion corrosion data base the calculation code forms one element of a weak point analysis for power plant piping systems which can be applied to minimize material loss due to erosion corrosion, reduce non-destructive testing and curtail monitoring programs for piping systems, recommend life-extending measures. (author). 12 refs, 17 figs
Advanced management of pipe wall thinning based on prediction-monitor fusion
International Nuclear Information System (INIS)
Kojima, Fumio; Uchida, Shunsuke
2012-01-01
This article is concerned with pipe wall thinning management system by means of hybrid use of simulation and monitoring. First, the computer-aided simulation for predicting wear rate of piping system is developed based on elucidation of thinning mechanism such as flow-accelerated corrosion (FAC). The accurate prediction of wear rate allows us the useful information on region of interest of inspection. Secondly, several monitoring methods are considered in accordance with interest of inspection. Thirdly, probability of detection (POD) is considered for the reliability of inspection data. The final part of this article is devoted to how to improve safety performance under the hybrid use of predicting and monitoring on the proposed pipe wall management. (author)
A consideration on pipe-wall thinning mechanisms from an aspect of fluid-mechanics
International Nuclear Information System (INIS)
Inada, Fumio; Yoneda, Kimitoshi; Morita, Ryo; Fujiwara, Kazutoshi; Furuya, Masahiro
2008-01-01
The contribution of the fluid mechanics to the piping wall thinning phenomena was investigated. It was shown that the fluid force to the wall was quite different between flow accelerated corrosion (FAC) and erosion. The turbulent mass transfer, which is one of the primary factors of FAC, was analogous to the turbulent heat transfer. The model that the molecular transport in the viscous sublayer nearby soon of wall was predominant was practicable. In addition, the mass transport was predicted using commercial codes of computational fluid dynamics. Some prediction results of the mass transfer in orifice and the elbow using above techniques were explained. (author)
Influence of circumferential flaw length on internal burst pressure of a wall-thinned pipe
Energy Technology Data Exchange (ETDEWEB)
Tsuji, Masataka, E-mail: tsuji-m@u-fukui.ac.jp [Graduate School of Engineering, University of Fukui, 3-9-1 Bunkyo, Fukui, Fukui (Japan); Meshii, Toshiyuki [Graduate School of Engineering, University of Fukui, 3-9-1 Bunkyo, Fukui, Fukui (Japan)
2013-02-15
Highlights: ► The effect of θ on p{sub f} was examined by experimental analysis and FEA. ► Here θ is the circumferential angle of a flaw, p{sub f} is the internal burst pressure. ► p{sub f} decreased as θ increased in some cases. ► The effect of θ on p{sub f} should be taken into consideration in evaluating p{sub f}. -- Abstract: This paper examines the effect of the circumferential angle of a flaw θ on the internal burst pressure p{sub f} of pipes with artificial wall-thinned flaws. The effect of θ has conventionally been regarded as unimportant in the evaluation of the p{sub f} of wall-thinned straight pipes. Therefore, a burst pressure equation for an axial crack inside a cylinder (Fig. 1, left), such as Kiefner's equation (Kiefner et al., 1973), has been widely applied (ANSI/ASME B31.G., 1991; Hasegawa et al., 2011). However, the following implicit assumptions notably exist when applying the equation to planar flaws in situations with non-planar flaws. 1)The fracture mode of the non-planar flaw under consideration is identical to that of the crack. 2)The effect of θ on p{sub f}, which is not considered for an axial crack, is small or negligible. However, the experimental results from the systematic burst tests for carbon steel pipes with artificial wall-thinned flaws examined in this paper showed that these implicit assumptions may be incorrect. In this paper the experimental results are evaluated in further detail. The purpose of the evaluation was to clarify the effect of θ on p{sub f}. Specifically, the significance of the flaw configuration (axial length δ{sub z} and wall-thinning ratio t{sub 1}/t) was studied for its effects on θ and p{sub f}. In addition, a simulation of this effect was conducted using a large strain elastic-plastic Finite Element Analysis (FEA) model. As observed from the experimental results, θ tended to affect p{sub f} in cases with large δ{sub z}, and t{sub 1}/t was also correlated with a decrease in p{sub f
Fluid-structure-interaction analysis for welded pipes with flow-accelerated corrosion wall thinning
Energy Technology Data Exchange (ETDEWEB)
Sun, L.; Ding, Y., E-mail: lan.sun@cnl.ca [Canadian Nuclear Laboratories, Chalk River, Ontario (Canada)
2016-06-15
The flow-accelerated corrosion (FAC) entrance effect results in enhanced wall thinning immediately downstream of a weld if the weld connects an upstream FAC-resistant material with a downstream less resistant material. The weld regions, especially those with local repairs, are susceptible to cracking due to the high residual stresses induced by fabrication. The combined effects of the FAC entrance effect and high stresses at a weld might compromise the structural integrity of the piping and lead to a failure. Weld degradation by FAC entrance effect has been observed at nuclear and fossil power plants. This paper describes an application using fluid-structure-interaction (FSI) modelling to study the combined effects of FAC wall thinning, weld residual stresses, and in-service loads on welded structures. Simplified cases analyzed were based on CANDU outlet feeder conditions. The analysis includes the flow and mass transfer modelling of the FAC entrance effect using computational fluid dynamics (CFD) and nonlinear structural analyses of the welded structures with wall thinning and an assumed weld residual stress and strain distribution. The FSI analyses were performed using ANSYS Workbench, an integrated platform that enables the coupling of CFD and structural analysis solutions. The obtained results show that the combination of FAC, weld residual stresses, in-service loads (including the internal pressure) and (or) extreme loads could cause high stresses and affect the integrity of the welded pipes. The present work demonstrated that the FSI modelling can be used as an effective approach to assess the integrity of welded structures. (author)
International Nuclear Information System (INIS)
Rhee, Chang Kyu; Lee, Min Ku; Park, Jin Ju
2010-07-01
Carbon steel is usually used for piping for secondary coolant system in nuclear power plant because of low cost and good machinability. However, it is generally reported that carbon steel was failed catastrophically because of its low resistance to wall thinning and fracture toughness. Especially, flow accelerated corrosion (FAC) is one of main problems of the wall thinning of piping in the nuclear power plant. Therefore, in this project, fabrication technology of new advanced carbon steel materials modified by dispersion of nano-carbide ceramics into the matrix is developed first in order to improve the resistance to wall thinning and fracture toughness drastically compared to the conventional one. In order to get highly wettable fine TiC ceramic particles into molten metal, the micro-sized TiC particles were first mechanically milled by Fe (MMed TiC/Fe) in a high energy ball mill machine in Ar gas atmosphere, and then mixed with surfactant metal elements (Sn, Cr, Ni) to obtain better wettability, as this lowered surface tension of the carbon steel melt. According to microscopic images revealed that an addition of MMed TiC/Fe-surfactant mixed powders favorably disperses the fine TiC particles in the carbon steel matrix. It was also found that the grain size refinement of the cast matrix is achieved remarkably when fine TiC particles were added due to the fact that they act as nucleation sites during the solidification process. As a results, a cast carbon steel dispersed with fine TiC particles shows improved mechanical properties such as hardness, tensile strength and cavitation resistance compared to that of without particles. However, the slight decrease of toughness was found
Economic Analysis of Installing Fixed and Removable Insulation for Pipe Wall Thinning Management
Energy Technology Data Exchange (ETDEWEB)
Hwang, Kyeongmo; Yun, Hun [KEPCO E and C, Gimcheon (Korea, Republic of)
2016-12-15
To perform ultrasonic testing (UT) thickness measurement of the secondary side piping installed in nuclear power plants, the insulation for preventing heat loss should be removed. The type of insulation can be divided into fixed and removable insulation. Fixed and removable insulation have their own strengths and weaknesses. Removable insulation has been installed in the components susceptible to wall thinning caused by FAC and erosion from Shin-Kori unit 1, which commenced its commercial operation in 2011. In this paper, the number of repeated inspections of components and the number of replacements of fixed insulation were estimated and a more economical way was identified based on the manufacturing and installation costs for fixed and removable insulation.
Survey of a wireless NDT service for a nuclear piping wall thinning defect
International Nuclear Information System (INIS)
Choi, Yoo Rark; Lee, Jae Cheol
2008-01-01
The wireless sensor network has been issued for several years. The nuclear power plants all around world have adapted many kinds of sensor technologies for inspections and diagnostics of main instruments. Even though wireless sensor is more useful than wired sensor, wireless sensor based applications haven't been used in nuclear power plants because of the authorization of a jamming, an electromagnetic interference and so on. A wireless sensor uses a battery for its operations, but this battery can't be used for a long haul. It causes a battery change problem. There aren't any wireless sensor based NDT for a piping wall thinning part. We will describe a method of how to develop it in this paper
Failure Behavior of Elbows with Local Wall Thinning
Lee, Sung-Ho; Lee, Jeong-Keun; Park, Jai-Hak
Wall thinning defect due to corrosion is one of major aging phenomena in carbon steel pipes in most plant industries, and it results in reducing load carrying capacity of the piping components. A failure test system was set up for real scale elbows containing various simulated wall thinning defects, and monotonic in-plane bending tests were performed under internal pressure to find out the failure behavior of them. The failure behavior of wall-thinned elbows was characterized by the circumferential angle of thinned region and the loading conditions to the piping system.
International Nuclear Information System (INIS)
Hirai, Junya; Amano, Yoichi; Nakamura, Takao
2013-01-01
Rules for PWR plant pipe wall thinning management were formulated by the Japan Society of Mechanical Engineers in 2006. Since then thinning management of Japanese PWR plants has been carried out based on this rule. Pipe wall thinning phenomena to be dealt with in this rule have been identified in many piping components of power plants. New technical knowledge has been accumulated since the issuance of 2006 edition. We have formulated these knowledge and information about the thinning phenomena in PWR power plants. Given the history of application of this rule, we have to make our best effort to carry out a study of latest technical knowledge and implement them to the revision of rule and improve pipe wall thinning management. This paper summarizes the new technical knowledge and basis to be implemented to the revision of rules on pipe wall thinning management for PWR plants in Japan. (author)
Construction of Earthquake - Proof Safety Evaluaiton Methods for Pipes with Wall Thinning
International Nuclear Information System (INIS)
Miyano, H.; Sekimura, N.; Takizawa, M.; Mastumoto, M.
2012-01-01
Since the Fukushima Dai-ichi accident, the importance of 'system safety' has been recognized anew. Particularly, system safety assessment of plants in operation from the various degradation perspectives, specifically, transition of time is very important. Accordingly, assessment on degradation will focus on the degradation of functions with passing of time, combined with the changes in the safety standards and concept of safety. Reliability assessment will be made on the consolidation of important functions, and not on individual components. The boundary function of the system will be one of the focus of this study. For the purpose of reliability assessment on the system by evaluating and quantifying the damage (or rupture) risk of piping - method for confirming the integrity of the system through the assessment on the damage (rupture) risk of the system when an external force caused by an earthquake is applied (the system is sound if the damage (rupture) risk is small) was examined on the basis of the prediction results for each of the parts in pipe wall thinning. In the next phase, the prediction results will be verified by tests, whereby, the improvement in reliability will be confirmed, and a combined assessment will be made in relation to the degradation factors of other systems. 'System safety' assessment method of plants in operation will be developed in a manner where a comprehensive assessment on the safety of the entire plant can be made. Specifically, the changes in the conditions, such as material degradations that degrade performance will be assessed on the entire system. Whereby, the risk caused by functional failure (damage) due to degradation will be regarded as the total of risk in the assessment. A framework on safety assessment will be structured, where the degree of safety will be measured by functional degradation, taking into consideration the changes made in the safety standards up to present. (author)
Energy Technology Data Exchange (ETDEWEB)
Jang, Su Ok; Park, Jong Hyun; Choi, Tae Ho; Jung, Hyun Chul; Kim, Kyoung Suk [Chosun Univ., Gwangju (Korea, Republic of)
2008-07-01
Piping in the Nuclear Power plants (NPP) are mostly consisted of carbon steel pipe. The wall thinning defect is mainly occurred by the affect of the Flow Accelerated Corrosion (FAC) of fluid which flows in carbon steel pipes. This type of defect becomes the cause of damage or destruction of piping. Therefore, it is very important to measure defect which is existed not only on the welding partbut also on the whole field of pipe. Over the years, Infrared Thermography (IRT) has been used as a non destructive testing methods of the various kinds of materials. This technique has many merits and applied to the industrial field but has limitation to the materials. Therefore, this method was combined with lock-in technique. So IRT detection resolution has been progressively improved using lock-in technique. In this paper, the quantitative analysis results of the location and the size of wall thinning defect that is artificially processed inside the carbon steel pipe by using IRT are obtained.
International Nuclear Information System (INIS)
Ichihara, Toshiaki; Xie, Shejuan; Uchimoto, Tetsuya; Takagi, Toshiyuki
2011-01-01
No effective inspection method exists at present for detection and evaluation of wall thinning under the reinforcing plates to T-tubes in nuclear power plants, and the establishment of the inspection method is highly required. In this study, eddy current testing (ECT) with controlled exciting field is applied to evaluation of wall thinning under the reinforcing plates of T-tubes, and their feasibility is discussed. In order to induce eddy current field in deep region of doubled plates, pulse excitation and probe structures are investigated. Through experiments using specimens simulating tubes with reinforcing plates, it is shown that pulsed ECT and conventional TR type eddy current probe with optimized configuration have a capability of detecting and sizing the wall thinning under reinforcing plates. (author)
International Nuclear Information System (INIS)
Park, D. G.; Angani, Chandra S.; Cheong, Y. M.; Kim, C. G.
2010-01-01
The local wall thinning is one of the most important factors to limit the life-extension of large structures, such as the pipe lines in the NPPs. The pipelines are covered with a thermal insulator for low thermal loss. The PEC testing is the promising technological approach to the NDT, and it has been principally developed for the measurement of surface flaws, subsurface flaws and corrosion. In the pulsed eddy current (PEC) technique, the excitation coil is driven by repeated pulses. According to the skin - depth relationship multiple frequency components penetrate to different depths, hence the PEC technique has the potential for bringing up deeper information about the tested sample. Because of the potential advantages of the PEC, prevalent investigations on this technique have been done. In the present study a differential probe which is used in the Pulsed Eddy Current (PEC) system has been fabricated for the detection of wall thinning of insulated pipelines in a nuclear power plant (NPP). This technique can be used as a potential tool to detect the corrosion or the wall thinning of the pipelines without removing the insulation
Effect of flow conditions on flow accelerated corrosion in pipe bends
International Nuclear Information System (INIS)
Mazhar, H.; Ching, C.Y.
2015-01-01
Flow Accelerated Corrosion (FAC) in piping systems is a safety and reliability problem in the nuclear industry. In this study, the pipe wall thinning rates and development of surface roughness in pipe bends are compared for single phase and two phase annular flow conditions. The FAC rates were measured using the dissolution of test sections cast from gypsum in water with a Schmidt number of 1280. The change in location and levels of maximum FAC under single phase and two phase flow conditions are examined. The comparison of the relative roughness indicates a higher effect for the surface roughness in single phase flow than in two phase flow. (author)
Energy Technology Data Exchange (ETDEWEB)
Shah, V.N.; Ware, A.G.; Porter, A.M.
1997-03-01
This report presents a review of nuclear industry efforts to manage thermal fatigue, flow-accelerated corrosion, and water hammer damage to pressurized water reactor (PWR) feedwater nozzles, piping, and feedrings. The review includes an evaluation of design modifications, operating procedure changes, augmented inspection and monitoring programs, and mitigation, repair and replacement activities. Four actions were taken: (a) review of field experience to identify trends of operating events, (b) review of technical literature, (c) visits to PWR plants and a PWR vendor, and (d) solicitation of information from 8 other countries. Assessment of field experience is that licensees have apparently taken sufficient action to minimize feedwater nozzle cracking caused by thermal fatigue and wall thinning of J-tubes and feedwater piping. Specific industry actions to minimize the wall-thinning in feedrings and thermal sleeves were not found, but visual inspection and necessary repairs are being performed. Assessment of field experience indicates that licensees have taken sufficient action to minimize steam generator water hammer in both top-feed and preheat steam generators. Industry efforts to minimize multiple check valve failures that have allowed backflow of steam from a steam generator and have played a major role in several steam generator water hammer events were not evaluated. A major finding of this review is that analysis, inspection, monitoring, mitigation, and replacement techniques have been developed for managing thermal fatigue and flow-accelerated corrosion damage to feedwater nozzles, piping, and feedrings. Adequate training and appropriate applications of these techniques would ensure effective management of this damage.
International Nuclear Information System (INIS)
Shah, V.N.; Ware, A.G.; Porter, A.M.
1997-03-01
This report presents a review of nuclear industry efforts to manage thermal fatigue, flow-accelerated corrosion, and water hammer damage to pressurized water reactor (PWR) feedwater nozzles, piping, and feedrings. The review includes an evaluation of design modifications, operating procedure changes, augmented inspection and monitoring programs, and mitigation, repair and replacement activities. Four actions were taken: (a) review of field experience to identify trends of operating events, (b) review of technical literature, (c) visits to PWR plants and a PWR vendor, and (d) solicitation of information from 8 other countries. Assessment of field experience is that licensees have apparently taken sufficient action to minimize feedwater nozzle cracking caused by thermal fatigue and wall thinning of J-tubes and feedwater piping. Specific industry actions to minimize the wall-thinning in feedrings and thermal sleeves were not found, but visual inspection and necessary repairs are being performed. Assessment of field experience indicates that licensees have taken sufficient action to minimize steam generator water hammer in both top-feed and preheat steam generators. Industry efforts to minimize multiple check valve failures that have allowed backflow of steam from a steam generator and have played a major role in several steam generator water hammer events were not evaluated. A major finding of this review is that analysis, inspection, monitoring, mitigation, and replacement techniques have been developed for managing thermal fatigue and flow-accelerated corrosion damage to feedwater nozzles, piping, and feedrings. Adequate training and appropriate applications of these techniques would ensure effective management of this damage
Energy Technology Data Exchange (ETDEWEB)
Hwang, Kyeong Mo; Yun, Hun; Lee, Chan Kyoo [KEPCO E and C, Yongin (Korea, Republic of)
2012-05-15
To manage the wall thinning of carbon steel piping in nuclear power plants, the utility of Korea has performed thickness inspection for some quantity of pipe components during refueling outages and determined whether repair or replacement after evaluating UT (Ultrasonic Test) data. When the existing UT data evaluation methods, such as Band, Blanket, PTP (Point to Point) Methods, are applied to a certain pipe component, unnecessary re-inspecting situations may be generated even though the component does not thinned. In those cases, economical loss caused by repeated inspection and problems of maintaining the pipe integrity followed by decreasing of newly inspected components may be generated. EPRI (Electric Power Research Institute) in USA has suggested several statistical methods, TPM (Total Point Method), LSS (Least Square Slope) Method, etc. to distinguish whether multiple inspecting components have thinned or not. This paper presents the analysis results for multiple inspecting components over three times based on both NAM (Near Area of Minimum) Method developed by KEPCO-E and C and the other methods suggested by EPRI.
International Nuclear Information System (INIS)
Urabe, Yoshio
2011-01-01
Restart rule of nuclear power plants (NPPs) with piping having local wall thinning subjected to an earthquake was proposed taking account of local wall thinning, seismic effects and restart of NPPs with applicability of 'Guidelines for NPP Response to an Earthquake (EPRI NP-6695)' in Japan. Japan Earthquake Damage Intensity Scale (JEDIS) and Earthquake Ground Motion Level (EGML) were introduced. JEDIS was classified into four scales obtained from damage level of components and structures of NPPs subjected to an earthquake, while EGML was divided into four levels by safe shutdown earthquake ground motion (So), elastic design earthquake ground motion (Sd) and design earthquake ground motion (Ss). Combination of JEDIS and EGML formulated 4 x 4 matrix and determined detailed conditions of restart of NPPs. As a response to an earthquake, operator walk inspections and evaluation of earthquake ground motion were conducted to know the level of JEDIS. JEDIS level requested respective allowable conditions of restart of NPP, which were scale level dependent and consisted of weighted combination of damage inspection (operator walk inspections, focused inspections/tests and expanded inspections), integrity evaluation and repair/replacement. If JEDIS were assigned greater than 3 with expanded inspections, inspection of piping with local wall thinning, its integrity evaluation and repair/replacement if necessary were requested. Inspection and evaluation of piping with local wall thinning was performed based on JSME or ASME codes. Detailed work flow charts were presented. Carbon steel piping and elbow was chosen for evaluation. (T. Tanaka)
Measurement of pipe wall thinning by ultra acoustic resonance technique using optical fiber
International Nuclear Information System (INIS)
Shirai, Takehiro; Machijima, Yuichi
2009-01-01
This is the novel system for Pipe Wall Thickness measurement which is combined EAMT(Electro Magnetic Acoustic Transducer) and Optical Fiber Sensor. The conventional ultrasonic thickness meter is using in pipe wall thickness measurement. However, it is necessary to remove a heat insulator from pipe line. A characteristic of this novel system is that it is possible to measure without removing a heat insulator and on-line monitoring, because of measurement probe is attached between pipe surface and heat insulator. As a result of measured with this system, we could measure 30 mm thickness of carbon and stainless steel at the maximum and pipe specimen of elbow shape. Heat-resistant characteristic confirmed at 200 degrees C until about 7000 hours. (author)
Erosion/corrosion-induced pipe wall thinning in US Nuclear Power Plants
International Nuclear Information System (INIS)
Wu, P.C.
1989-04-01
Erosion/corrosion in single-phase piping systems was not clearly recognized as a potential safety issue before the pipe rupture incident at the Surry Power Station in December 1986. This incident reminded the nuclear industry and the regulators that neither the US Nuclear Regulatory Commission (NRC) nor Section XI of the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code require utilities to monitor erosion/corrosion in the secondary systems of nuclear power plants. This report provides a brief review of the erosion/corrosion phenomenon and its major occurrence in nuclear power plants. In addition, efforts by the NRC, the industry, and the ASME Section XI Committee to address this issue are described. Finally, results of the survey and plant audits conducted by the NRC to assess the extent of erosion/corrosion-induced piping degradation and the status of program implementation regarding erosion/corrosion monitoring are discussed. This report will support a staff recommendation for an additional regulatory requirement concerning erosion/corrosion monitoring. 21 refs., 3 tabs
Calculation code for erosion-corrosion induced wall thinning in piping systems
International Nuclear Information System (INIS)
Henzel, N.; Kastner, W.; Stellwag, B.; Erve, M.
1988-01-01
There was great material erosion mainly in consequence of an extremely unfavourable geometry at the damaged place in Surry-2. The pipeline sections affected in Trojan were in the area of action of great sources of turbulence, i.e.: less than 10 pipe diameters from junctions, elbows etc. Because of the many parameters which determine the amount of material removal by erosion-corrosion, the analysis of such damage is only possible using a computer program. The main purpose of such a PC code called WATHEC developed by Siemens/KWU is not the subsequent confirmation of damage which has occurred, but its application for preventive diagnosis in pipeline systems. (orig./DG) [de
Mass transfer coefficient factor in pipe bend - 3 D CFD analysis
International Nuclear Information System (INIS)
Prasad, Mahendra; Gaikwad, Avinash J.; Madasamy, P.; Krishnamohan, T.V.; Velumurugan, S.; Sridharan, Arunkumar; Parida, Smrutiranjan
2015-01-01
In power industries Flow Accelerated Corrosion (FAC) has been a concern for pipe wall thinning where high velocity fluid at elevated temperatures is used. Even straight pipes are found to have non uniform corrosion and this is enhanced in junctions such as bends, orifices etc. Mass transfer coefficient (MTC) which defines the amount of corrosion changes from its value in straight pipe (with same fluid parameters) for flow in bends, orifice etc due to changes in velocity profile in axial direction. In this paper, 3 D computational fluid dynamics (CFD) simulation is carried out for an experiment on 58° bend angle and 2D bend radius circular carbon steel pipe carrying water at 120°C under neutral pH conditions. The turbulent model K-ω with shear stress transport was used for this purpose. The mass transfer boundary layer (MTBL) thickness δ mtbl depends on Schmidt number (Sc), as δ mtbl ∼ δ h /(Sc 1/3 ). MTBL is significantly smaller than hydrodynamic boundary layer δ h for large Sc, hence boundary layer meshing was carried out deep into δ mtbl . Uniform velocity was applied at the inlet. The flow velocity was 3 m/s at room temperature while the experimental fluid velocity was 7 m/s. Lower value of fluid velocity is chosen due to the limitations of grid size since it depends inversely on fluid velocity. The ratio of MTC in bend to straight pipe is not strongly dependent on Sc. CFD simulation at lower temperature is sufficient to get approximate MTC in bends. The ratio of the mass transfer coefficient at some locations in bend to the straight pipe coefficient (MTCR) is determined through simulation. The MTC increased in the extrados of the bend towards the outlet. (author)
Vortex breakdown in simple pipe bends
Ault, Jesse; Shin, Sangwoo; Stone, Howard
2016-11-01
Pipe bends and elbows are one of the most common fluid mechanics elements that exists. However, despite their ubiquity and the extensive amount of research related to these common, simple geometries, unexpected complexities still remain. We show that for a range of geometries and flow conditions, these simple flows experience unexpected fluid dynamical bifurcations resembling the bubble-type vortex breakdown phenomenon. Specifically, we show with simulations and experiments that recirculation zones develop within the bends under certain conditions. As a consequence, fluid and particles can remain trapped within these structures for unexpectedly-long time scales. We also present simple techniques to mitigate this recirculation effect which can potentially have impact across industries ranging from biomedical and chemical processing to food and health sciences.
International Nuclear Information System (INIS)
Kim, J. W.; Park, C. Y.; Kim, B. Y.
2000-01-01
This study proposed the local allowable wall thickness (LAWT) evaluation method for local wall thinned pipe subjected by internal pressure and bending moment. Also, LAWT was evaluated for simplified thinned pipe and the effect of axial extent of thinned area on LAWT was investigated. The results showed that LAWT predicted by present method was thinner, about 50%, than that evaluated by construction code and ASME Code Case N-597, while it was thicker, about 2 times, than that calculated by evaluation model based on pipe experiments. LAWT decreased with increasing axial extent of thinned area and was saturated above axial extent of pipe radius, which was a contrast to the results of ASME Code Case N-597 evaluation. The results of stress analysis with applied loading type indicated that the effect of axial extent of thinned area on LAWT was dependent on loading type considering in the evaluation. That is, the dependence of axial extent on LAWT is determined by magnitude of bending moment, and the contrary trend with axial extent in ASME Code Case is because ASME Code Case N-597 considers only internal pressure in the evaluation
Bending of pipes with inconel cladding
Energy Technology Data Exchange (ETDEWEB)
Nachpitz, Leonardo; Menezes, Carlos Eduardo B; Vieira, Carlos R. Tavares [Primus Processamento de Tubos S.A. (PROTUBO), Macae, RJ (Brazil)
2009-07-01
The high-frequency induction bending process, using API pipes coated with Inconel 625 reconciled to a mechanical transformation for a higher degree of resistance, was developed through a careful specification and control of the manufacturing parameters and inherent heat treatments. The effects of this technology were investigated by a qualification process consisting of a sequence of tests and acceptance criteria typically required by the offshore industry, and through the obtained results was proved the effectiveness of this entire manufacturing process, without causing interference in the properties and the quality of the inconel cladding, adding a gain of resistance to the base material, guaranteed by the requirements of the API 5L Standard. (author)
Mathematical model of polyethylene pipe bending stress state
Serebrennikov, Anatoly; Serebrennikov, Daniil
2018-03-01
Introduction of new machines and new technologies of polyethylene pipeline installation is usually based on the polyethylene pipe flexibility. It is necessary that existing bending stresses do not lead to an irreversible polyethylene pipe deformation and to violation of its strength characteristics. Derivation of the mathematical model which allows calculating analytically the bending stress level of polyethylene pipes with consideration of nonlinear characteristics is presented below. All analytical calculations made with the mathematical model are experimentally proved and confirmed.
Plastic loads of pipe bends under combined pressure and out-of-plane bending
International Nuclear Information System (INIS)
Lee, Kuk Hee; Kim, Yun Jae; Park, Chi Yong; Lee, Sung Ho; Kim, Tae Ryong
2007-01-01
Based on three-Dimensional (3-D) FE limit analyses, this paper provides plastic limit and TES(Twice- Elastic-Slope) loads for pipe bends under combined pressure and out-of-plane bending. The plastic limit loads are determined from FE limit analyses based on elastic.perfectly-plastic materials using the small geometry change option, and the FE limit analyses using the large geometry change option provide TES plastic loads. A wide range of parameters related to the bend geometry is considered. Based on the FE results, closed-form approximations of plastic limit and TES plastic load solutions for pipe bends under out-of-plane bending are proposed
The influence of end constraints on smooth pipe bends
International Nuclear Information System (INIS)
Thomson, G.; Spence, J.
1981-01-01
With present trends in the power industries towards higher operating temperatures and pressures, problems associated with the design and safety assessment of pipework systems have become increasingly complex. Within such systems, the importance of smooth pipe bends is well established. The work which will be presented will attempt to clarify the situation and unify the results. An analytical solution of the problem of a linear elastic smooth pipe bend with end constraints under in-plane bending will be presented. The analysis will deal with constraints in the form of flanged tangents of any length. The analysis employs the theorem of minimum total potential energy with suitable kinematically admissible displacements in the form of Fourier series. The integrations and minimisation were performed numerically, thereby permitting the removal of several of the assumptions made by previous authors. Typical results for flexibilities will be given along with comparisons with other works. The differences in some earlier theory are clarified and other more recent work using different solution techniques is substantiated. The bend behaviour is shown to be strongly influenced by the pipe bend parameter, the bend angle, the tangent pipe length and the bend/cross-sectional radius ratio. (orig./GL)
The creep bending of short radius pipe bends
International Nuclear Information System (INIS)
Spence, John
1975-01-01
In existing and proposed liquid metal fast breeder reactor design the pipework has considerable importance. Parts of the LMFBR include thin walled short radius bends which are expected to operate in the creep regime. In linear elasticity it is known that the assumption of long radius bends is not too severe as far as the flexibility characteristics are concerned although some modifications are necessary for accurate determination of the stresses. No data exists for nonlinear creep. Current work is aimed at elucidating the effect of the various assumptions common to linear elastic theory in so far as they affect the creep characteristics of bends on systems. Herein an energy based analysis using a simple n power constitutive law for stationary creep is employed to derive basic design data for flexibilities and stresses which will be necessary before complete systems can be assessed for creep. The analysis shows on comparison with the long radius work that the assumption of R>r is not much more restrictive in creep than for linear elasticity. Flexibilities for short radius bends appear to be well approximated by the long radius values. Thus the attractive reference stress information already derived may be used directly to find deformations without a complete knowledge of the constitutive relationship. However, stresses are somewhat different. Fortunately the maximum deviation occurs at relatively low levels of stress, the peak stresses being in fair agreement. When n=1 the present results reduce essentially to those obtained from existing linear elastic theory
In-plane and out-of-plane bending tests on carbon steel pipe bends
International Nuclear Information System (INIS)
Brouard, D.; Tremblais, A.; Vrillon, B.
1979-01-01
The objectives of these tests were to obtain experimental results on bends behaviour in elastic and plastic regime by in plane and out of plane bending. Results were used to improve the computer model, for large distorsion of bends, to be used in a simplified beam type computer code for piping calculations. Tests were made on type ANSI B 169 DN 5 bends in ASTM A 106 Grade B carbon steel. These tests made it possible to measure, for identical bends, in elastic regime, the flexibility factors and, in plastic regime, the total evolution in opening, in closing and out of plane. Flexibility factors of 180 0 bend without flanges are approximately the same in opening and in closing. The end effect due to flanges is not very significant, but it is important for 90 0 bends. In plastic regime, collapse loads or collapse moments of bends depends also of both the end effects and the angle bend. The end effects and the angle bend are more sensitive in opening than in closing. The interest of these tests is to procure some precise evolution curves of identical bends well characterized in geometry and metal strength, deflected in large distorsions. (orig./HP)
A bend thickness sensitivity study of Candu feeder piping
International Nuclear Information System (INIS)
Li, M.; Aggarwal, M.L.; Meysner, A.; Micelotta, C.
2005-01-01
In CANDU reactors, feeder bends close to the connection at the fuel channel may be subjected to the highest Flow Accelerated Corrosion (FAC) and stresses. Feeder pipe stress analysis is crucial in the life extension of aging CANDU plants. Typical feeder pipes are interconnected by upper link plates and spacers. It is well known that the stresses at the bends are sensitive to the local bend thicknesses. It is also known from the authors' study (Li and et al, 2005) that feeder inter linkage effect is significant and cannot be ignored. The field measurement of feeder bend thickness is difficult and may be subjected to uncertainty in accuracy. Hence, it is desirable to know how the stress on a subject feeder could be affected by the bend thickness variation of the neighboring feeders. This effect cannot be evaluated by the traditional 'single' feeder model approach. In this paper, the 'row' and 'combined' models developed in the previous study (Li and et al, 2005), which include the feeder interactions, are used to investigate the sensitivity of bend thickness. A series of random thickness bounded by maximum and minimum measured values were applied to feeders in the model. The results show that an individual feeder is not sensitive to the bend thickness variation of the remaining feeders in the model, but depends primarily on its own bend thickness. The highest stress at a feeder always occurs when the feeder has the smallest possible bend thickness. A minimum acceptable bend thickness for individual feeders can be computed by an iterative computing process. The dependency of field thickness measurement and the amount of required analysis work can be greatly reduced. (authors)
Effect of cross section on collapse load in pipe bends subjected to in ...
African Journals Online (AJOL)
user
Also various researchers have estimated the plastic loads of pipe bends with cracks (Hong et al, ... In reality, the pipe bend exists with shape imperfections namely ovality and ... C t. −. = ×. (3). 3. Finite element limit analysis. Figure 1. Pipe bend with ..... Chattopadhyay J., Natahani D. K., Dutta B. K. and Kushwaha H. S. 2000.
Estimates of plastic loads for pipe bends under combined in-plane and out-of-plane bending moment
International Nuclear Information System (INIS)
Kim, Nak Hyun; Oh, Chang Sik; Kim, Yun Jae
2008-01-01
This paper provides a method to estimate plastic loads (defined by twice-elastic-slope) for pipe bends under combined in-plane and out-of-plane bending moment, based on detailed 3-D FE limit analyses using elastic-perfectly plastic materials. Because closing bending moment is always lower than opening bending moment, the combination of in-plane closing bending and out-of-plane bending moment becomes the most significant case. Due to conservatism of each bending moments, the resultant moment provided by ASME B and PV code is unduly conservative. However, the concept of the resultant moment is still valid. In this paper, FE results show that the accurate solutions of bending moments provide better estimates of plastic loads of pipe bend under combined in-plane bending and out-of-plane bending moment
International Nuclear Information System (INIS)
Oh, Chang Sik; Kim, Yun Jae
2006-01-01
In the present paper, approximate plastic limit load solutions for pipe bends under combined internal pressure and bending are obtained from detailed three-dimensional (3-D) FE limit analyses based on elastic-perfectly plastic materials with the small geometry change option. The present FE results show that existing limit load solutions for pipe bends are lower bounds but can be very different from the present FE results in some cases, particularly for bending. Accordingly closed-form approximations are proposed for pipe bends under combined pressure and in-plane bending based on the present FE results. The proposed limit load solutions would be a basis of defective pipe bends and be useful to estimate non-linear fracture mechanics parameters based on the reference stress approach
Energy Technology Data Exchange (ETDEWEB)
Takeuchi, K; Takeda, S [Aisin Seiki Co. Ltd., Aichi (Japan)
1997-10-01
Recently, automotive parts uses move resin products or pipe-like products in order to achieve high quality or light weight. Additionally, the shape of automotive parts becomes more complicated. The rotary stretch bending method, although it is most popular method of bending a pipe, has some problems, such as a bending radius is limited due to use of bending mold, a thickness of an outer side of a bending portion is thinner, and a product is scratched easily during manufacturing. We have developed a three dimensional pipe bending process using a floating expanding plug and confirmed that this method can solve the above problems. 2 refs., 9 figs., 3 tabs.
Ductile fracture of circumferentially cracked pipes subjected to bending loads
International Nuclear Information System (INIS)
Zahoor, A.; Kanninen, M.F.
1981-01-01
A plastic fracture mechanics methodology is presented for part-through cracks in pipes under bending. A previous analysis result on the behavior of part-through cracks in pipes is reviewed. Example quantitative results for the initiation and instability of radial growth of part-through cracks are presented and compared with the experimental data to demonstrate the applicability of the method. The analyses in our previous work are further developed to include the instability of circumferential growth of part-through cracks. Numerical results are then presented for a compliant piping system, under displacement controlled bending, which focus on (1) instability of radial growth (unstable wall breakthrough) and (2) instability of circumferential growth of the resulting throughthe-thickness crack. The combined results of the above two types of analyses are presented on a safety assessment diagram. This diagram defines a curve of critical combination of length and depth of part-through cracks which delineates leak from fracture. The effect of piping compliance on the leak-before-break assessment is discussed
Ductile fracture of circumferentially cracked pipes subjected to bending loads
Energy Technology Data Exchange (ETDEWEB)
Zahoor, A.; Kanninen, M.F.
1981-10-01
A plastic fracture mechanics methodology is presented for part-through cracks in pipes under bending. A previous analysis result on the behavior of part-through cracks in pipes is reviewed. Example quantitative results for the initiation and instability of radial growth of part-through cracks are presented and compared with the experimental data to demonstrate the applicability of the method. The analyses in our previous work are further developed to include the instability of circumferential growth of part-through cracks. Numerical results are then presented for a compliant piping system, under displacement controlled bending, which focus on (1) instability of radial growth (unstable wall breakthrough) and (2) instability of circumferential growth of the resulting throughthe-thickness crack. The combined results of the above two types of analyses are presented on a safety assessment diagram. This diagram defines a curve of critical combination of length and depth of part-through cracks which delineates leak from fracture. The effect of piping compliance on the leak-before-break assessment is discussed.
Load tests with a pipe bend DN 425, applying slowly changing bending loads up to occurrence of leak
International Nuclear Information System (INIS)
Uhlmann, D.; Hunger, H.
1990-01-01
The experimental program deals with the formation of incipient cracks and subsequent crack growth of axially oriented cracks at a pipe bend with a nominal width of DN 425. The pipe bend consists of the ferritic material 20MnMoNi55. The numerical experiments by means of 3 D-FE analyses concentrate on determining the influence of the asymmetric crack depths at the two bend halves, and of the multiple crack fields, on the effective crack strain. (DG) [de
Closed-form plastic collapse loads of pipe bends under combined pressure and in-plane bending
International Nuclear Information System (INIS)
Oh, Chang Sik; Kim, Yun Jae
2006-01-01
Based on three-dimensional (3-D) FE limit analyses, this paper provides plastic limit, collapse and instability load solutions for pipe bends under combined pressure and in-plane bending. The plastic limit loads are determined from FE limit analyses based on elastic-perfectly plastic materials using the small geometry change option, and the FE limit analyses using the large geometry change option provide plastic collapse loads (using the twice-elastic-slope method) and instability loads. For the bending mode, both closing bending and opening bending are considered, and a wide range of parameters related to the bend geometry is considered. Based on the FE results, closed-form approximations of plastic limit and collapse load solutions for pipe bends under combined pressure and bending are proposed
Justification of indirect methods of bending stresses polyethylene pipes evaluation
Serebrennikov, A. A.; Serebrennikov, D. A.; Hakimov, Z. R.
2017-10-01
The world and Russian companies have a long experience of the polyethylene pipeline installation and operation. At the same time, the significant attention is paid to the improvement of the relevant machines and the production technology. The polyethylene pipeline installation experience proves that its operation properties (reliability and durability) depend on physical and mechanical characteristics of polyethylene, which should be saved during its installation. Defects can occur, including in cases when the pipe is subjected to the significant bending stresses during installation. To evaluate these stresses, including when exposed to cold weather conditions, an indirect method based on the relationship between strength characteristics and occurred deformations is proposed.
Large Eddy Simulation of Supercritical CO2 Through Bend Pipes
He, Xiaoliang; Apte, Sourabh; Dogan, Omer
2017-11-01
Supercritical Carbon Dioxide (sCO2) is investigated as working fluid for power generation in thermal solar, fossil energy and nuclear power plants at high pressures. Severe erosion has been observed in the sCO2 test loops, particularly in nozzles, turbine blades and pipe bends. It is hypothesized that complex flow features such as flow separation and property variations may lead to large oscillations in the wall shear stresses and result in material erosion. In this work, large eddy simulations are conducted at different Reynolds numbers (5000, 27,000 and 50,000) to investigate the effect of heat transfer in a 90 degree bend pipe with unit radius of curvature in order to identify the potential causes of the erosion. The simulation is first performed without heat transfer to validate the flow solver against available experimental and computational studies. Mean flow statistics, turbulent kinetic energy, shear stresses and wall force spectra are computed and compared with available experimental data. Formation of counter-rotating vortices, named Dean vortices, are observed. Secondary flow pattern and swirling-switching flow motions are identified and visualized. Effects of heat transfer on these flow phenomena are then investigated by applying a constant heat flux at the wall. DOE Fossil Energy Crosscutting Technology Research Program.
Shimizu, Yukimaru; Sugino, Koichi; Yasui, Masaji; Hayakawa, Yukitaka; Kuzuhara, Sadao
1985-01-01
Pipes with bend combinations are much used in the heat exchangers, since the curved path in the bends promotes the mixing in flow for active heat transfer. In the present paper, one of the pipes with bend combinations, namely, quasi-coiled pipes composed of many bend elements are investigated, and the relationships between the hydraulic loss and the secondary flow are studied experimentally. The configurations of the cross sections, the bent angles and the curvature ratios of the bend element...
The effect of cracks on the limit load of pipe bends under in-plane bending
International Nuclear Information System (INIS)
Griffiths, J.E.
1976-06-01
The limit analysis of the in-plane bending of curved tubes had received attention previously, but the effect of defects in the tube has not been considered. A lower bound has been established which, with no defects present, is in agreement with previous theoretical work. The method of linear programming allows cracks to be introduced into analysis, and results have been obtained for various geometries of defect. The results show that the presence of cracks in the pipe bend can have a marked effect on the theoretical limit load: a part-through crack penetrating only half the wall thickness will reduce the limit moment by up to 10%. The worst possible case of a through-crack may reduce the limit load by 60%. (author)
The effect of cracks on the limit load of pipe bends under in-plane bending
International Nuclear Information System (INIS)
Griffiths, J.E.
1976-06-01
The limit analysis of the in-plane bending of curved tubes had received attention previously, but the effect of defects in the tube has not been considered. A lower bound is established, which, with no defects present, is in agreement with previous theoretical work. The method of linear programming allows cracks to be introduced into the analysis. and results have been obtained for various geometries of defect. The results show that the presence of cracks in the pipe bend can have a marked effect on the theoretical limit load: a part-through crack penetrating only half the wall thickness will reduce the limit moment by up to 10%. The worst possible case of a through-crack may reduce the limit load by 60% (author)
Limit load solutions for piping branch junctions under out-of-plane bending
International Nuclear Information System (INIS)
Xu, Ying Hu; Lee, Kuk Hee; Jeon, Jun Young; Kim, Yun Jae
2009-01-01
Approximate plastic limit load solutions for piping branch junctions under out-of plane bending are obtained from detailed three-dimensional (3-D) FE limit analyses based on elastic-perfectly plastic materials with the small geometry change option. Two types of bending are considered; out-of-plane bending to the branch pipe and out-of-plane bending to the run pipe. Accordingly closed-form approximations are proposed for piping branch junctions under out-of-plane bending based on the FE results. The proposed solutions are valid for the branch-to-run pipe radius and thickness from 0.0 to 1.0, and the mean radius-to-thickness ratio of the run pipe from 2.0 to 20.0. And, this study provides effects of reinforcement area on plastic limit loads.
Stresses in a curved pipe subject to an in-plane bending moment
International Nuclear Information System (INIS)
Hofmann, E.; Heeschen, U.
1979-01-01
The design of the KWU-primary component supports is mainly defined by the loads of the postulated pipe breaks. To estimate the maximum loading of a component support it is necessary to know the maximum in-plane bending moment (opening and closing) that can be transmitted by a pipe bend. Another reason for such information is that the displacements and distortions of the components cause higher stresses in elbows than in straight pipes. With a detailed knowledge of the deformation characteristic of a pipe bend an integrity analysis could be done without an expensive plastic system analysis. With this purpose in mind experiments were performed with straight pipes and pipe bends of different dimensions subject to in-plane bending moments. The experimental results give the ratio between the maximum transmittable moment of a pipe bend to that of a straight pipe or, the distortion of the end cross-sections and the flattening of the elbow cross-section. An attempt is made to derive simple expressions for estimating the behaviour at pipe elbows. Parallel to the experiments calculations were done for the straight pipe and elbow with a finite difference code with plastic capabilities. The results of the experiment and calculation are compared with the formulas of the ASME-Code section III subjection NB. (orig.)
Pulsatile turbulent flow through pipe bends at high Dean and Womersley numbers
Kalpakli, Athanasia; Örlü, Ramis; Tillmark, Nils; Alfredsson, P. Henrik
2011-12-01
Turbulent pulsatile flows through pipe bends are prevalent in internal combustion engine components which consist of bent pipe sections and branching conduits. Nonetheless, most of the studies related to pulsatile flows in pipe bends focus on incompressible, low Womersley and low Dean number flows, primarily because they aim in modeling blood flow, while internal combustion engine related flows have mainly been addressed in terms of integral quantities and consist of single point measurements. The present study aims at bridging the gap between these two fields by means of time-resolved stereoscopic particle image velocimetry measurements in a pipe bend with conditions that are close to those encountered in exhaust manifolds. The time/phase-resolved three-dimensional cross-sectional flow-field 3 pipe diameters downstream the pipe bend is captured and the interplay between different secondary motions throughout a pulse cycle is discussed.
Pulsatile turbulent flow through pipe bends at high Dean and Womersley numbers
International Nuclear Information System (INIS)
Kalpakli, Athanasia; Örlü, Ramis; Tillmark, Nils; Alfredsson, P Henrik
2011-01-01
Turbulent pulsatile flows through pipe bends are prevalent in internal combustion engine components which consist of bent pipe sections and branching conduits. Nonetheless, most of the studies related to pulsatile flows in pipe bends focus on incompressible, low Womersley and low Dean number flows, primarily because they aim in modeling blood flow, while internal combustion engine related flows have mainly been addressed in terms of integral quantities and consist of single point measurements. The present study aims at bridging the gap between these two fields by means of time-resolved stereoscopic particle image velocimetry measurements in a pipe bend with conditions that are close to those encountered in exhaust manifolds. The time/phase-resolved three-dimensional cross-sectional flow-field 3 pipe diameters downstream the pipe bend is captured and the interplay between different secondary motions throughout a pulse cycle is discussed.
Chen, X.; Le, T.; Ewing, D.; Ching, C. Y.
2016-12-01
The mass transfer to turbulent flow through back-to-back pipe bends arranged in a 180° configuration with different lengths of pipe between the bends was measured using a dissolving gypsum test section in water. The measurements were performed for bends with a radius of curvature of 1.5 times the pipe diameter ( D) at a Reynolds numbers of 70,000 and Schmidt number of 1280. The maximum mass transfer in the bends decreased from approximately 1.8 times the mass transfer in the upstream pipe when there was no separation distance between the bends to 1.7 times when there was a 1 D or 5 D length of pipe between the bends. The location of the maximum mass transfer was on the inner sidewall downstream of the second bend when there was no separation distance between the bends. This location changed to the inner wall at the beginning of the second bend when there was a 1 D long pipe between the bends, and to the inner sidewall at the end of the first bend when there was a 5 D long pipe between the bends.
Analysis of pipe mitred bends using beam models - by finite element method
International Nuclear Information System (INIS)
Salles, A.C.S.L. de.
1984-01-01
The formulation of a recently proposed displacement based straight pipe element for the analysis of pipe mitred bends is summarized in this work. The element kinematics includes axial, bending, torsional and ovalisation displacements, all varying cubically along the axis of the element. Interaction effects between angle adjoined straight pipe section are modeled including the appropriate additional strain terms in the stiffness matrix formulation and by using a penalty procedure to enforce continuity of pipe skin flexural rotations at the common helical edge. The element model capabilities are ilustrated in some sample analysis and the results are compared with other available experimental, analytical or more complex numerical models. (Author) [pt
Energy Technology Data Exchange (ETDEWEB)
Sasidharan, Sumesh; Arunachalam, Veerappan; Subramaniam, Shanmugam [Dept. of Mechanical Engineering, National Institute of Technology, Tiruchirappalli (India)
2017-02-15
Finite-element analysis based on elastic-perfectly plastic material was conducted to examine the influence of structural deformations on collapse loads of circumferential through-wall critically cracked 90 .deg. pipe bends undergoing in-plane closing bending and internal pressure. The critical crack is defined for a through-wall circumferential crack at the extrados with a subtended angle below which there is no weakening effect on collapse moment of elbows subjected to in-plane closing bending. Elliptical and semioval cross sections were postulated at the bend regions and compared. Twice-elastic-slope method was utilized to obtain the collapse loads. Structural deformations, namely, ovality and thinning, were each varied from 0% to 20% in steps of 5% and the normalized internal pressure was varied from 0.2 to 0.6. Results indicate that elliptic cross sections were suitable for pipe ratios 5 and 10, whereas for pipe ratio 20, semioval cross sections gave satisfactory solutions. The effect of ovality on collapse loads is significant, although it cancelled out at a certain value of applied internal pressure. Thinning had a negligible effect on collapse loads of bends with crack geometries considered.
Flooding characteristics of gas-liquid two-phase flow in a horizontal U bend pipe
International Nuclear Information System (INIS)
Sakaguchi, T.; Hosokawa, S.; Fujii, Y.
1995-01-01
For next-generation nuclear reactors, hybrid safety systems which consist of active and passive safety systems have been planned. Steam generators with horizontal U bend pipelines will be used as one of the passive safety systems. It is required to clarify flow characteristics, especially the onset of flooding, in the horizontal U bend pipelines in order to examine their safety. Flooding in vertical pipes has been studied extensively. However, there is little study on flooding in the horizontal U bend pipelines. It is supposed that the onset of flooding in the horizontal U bend pipelines is different from that in vertical pipes. On the other hand, liquid is generated due to condensation of steam in pipes of the horizontal steam generators at the loss of coolant accident because the steam generators will be used as a condenser of a cooling system of steam from the reactor. It is necessary to simulate this situation by the supply of water at the middle of horizontal pipe. In the present paper, experiments were carried out using a horizontal U bend pipeline with a liquid supply section in the midway of pipeline. The onset of flooding in the horizontal U bend pipeline was measured. Effects of the length of horizontal pipe and the radius of U bend on the onset of flooding were discussed
Flooding characteristics of gas-liquid two-phase flow in a horizontal U bend pipe
Energy Technology Data Exchange (ETDEWEB)
Sakaguchi, T.; Hosokawa, S.; Fujii, Y. [Kobe Univ. (Japan)] [and others
1995-09-01
For next-generation nuclear reactors, hybrid safety systems which consist of active and passive safety systems have been planned. Steam generators with horizontal U bend pipelines will be used as one of the passive safety systems. It is required to clarify flow characteristics, especially the onset of flooding, in the horizontal U bend pipelines in order to examine their safety. Flooding in vertical pipes has been studied extensively. However, there is little study on flooding in the horizontal U bend pipelines. It is supposed that the onset of flooding in the horizontal U bend pipelines is different from that in vertical pipes. On the other hand, liquid is generated due to condensation of steam in pipes of the horizontal steam generators at the loss of coolant accident because the steam generators will be used as a condenser of a cooling system of steam from the reactor. It is necessary to simulate this situation by the supply of water at the middle of horizontal pipe. In the present paper, experiments were carried out using a horizontal U bend pipeline with a liquid supply section in the midway of pipeline. The onset of flooding in the horizontal U bend pipeline was measured. Effects of the length of horizontal pipe and the radius of U bend on the onset of flooding were discussed.
Numerical Heat Transfer Prediction for Laminar Flow in a Circular Pipe with a 90° Bend
Patro, Pandaba; Rout, Ani; Barik, Ashok
2018-06-01
Laminar air flow in a 90° bend has been studied numerically to investigate convective heat transfer, which is of practical relevance to electronic systems and refrigeration piping layout. CFD simulations are performed for Reynolds number in the range 200 to 1000 at different bend radius ratios (5, 10 and 20). The heat transfer characteristics are found to be enhanced in the curved pipe compared to a straight pipe, which are subjected to the same flow rate. The curvature and buoyancy effectively increase heat transfer in viscous laminar flows. The correlation between the flow structure and the heat transfer is found to be strong.
Ductile failure of pipes with defects under combined pressure and bending
International Nuclear Information System (INIS)
Darlaston, B.J.L.; Harrison, R.P.
1977-01-01
The main part of the experimental programme was carried out on 3.5'' diam. pipes with a wall thickness of 0.064''. Various lengths of defect were assessed but only two depths, 0.044'' and 0.060''. Some full penetration defect tests were carried out under bending loading. The defects were 0.012'' wide and nominally flat bottomed. The tensile properties of the pipes were determined by taking specimens from each of the tubes. The pipes were exposed to pressure only test, bending only test and combined bending and pressure test. The results are given in tables. The observations led to the postulation of a design rule relating to the effect of defect in pipes under combined internal pressure and bending. It applies only to ductile situations in which the mode of failure is by a collapse mechanism: If the failure of a pipe containing an axial defect occurs by plastic collapse then provided the bending moment does not exceed half that for collapse due to bending alone, it will have a negligible effect on the failure pressure. (J.B.)
Determination of optimal tool parameters for hot mandrel bending of pipe elbows
Tabakajew, Dmitri; Homberg, Werner
2018-05-01
Seamless pipe elbows are important components in mechanical, plant and apparatus engineering. Typically, they are produced by the so-called `Hamburg process'. In this hot forming process, the initial pipes are subsequently pushed over an ox-horn-shaped bending mandrel. The geometric shape of the mandrel influences the diameter, bending radius and wall thickness distribution of the pipe elbow. This paper presents the numerical simulation model of the hot mandrel bending process created to ensure that the optimum mandrel geometry can be determined at an early stage. A fundamental analysis was conducted to determine the influence of significant parameters on the pipe elbow quality. The chosen methods and approach as well as the corresponding results are described in this paper.
Local effects in flow-accelerated corrosion wall thinning
International Nuclear Information System (INIS)
Pietralik, J.
2006-01-01
'Full text:' There is enough evidence that flow conditions play the dominant role locally in Flow-Accelerated Corrosion (FAC) under certain conditions, e.g., in CANDU feeders. While chemistry and materials set the overall potential for FAC, which can be low or high, flow conditions determine the local distribution of wall thinning. This relationship is not new and recent accurate measurements of FAC rate of a plant feeder bend confirm that the relationship between flow local conditions expressed by local mass transfer coefficient and FAC rate in CANDU feeder bends is close. There is also a lot of other direct and indirect, experimental and laboratory evidence about this relationship. This knowledge can be useful for minimizing inspection, predicting new locations for inspection, predicting the location with the highest FAC rate for a given piping component, e.g., feeder element, and determining what components or feeders and to what extent they should be replaced. It applies also to heat exchangers and steam generators. The objective of this paper is to examine the relationship between FAC rate and local flow parameters. For FAC, the most important flow parameter is mass transfer coefficient. The mass transfer coefficient describes the intensity of the transport of corrosion products from the oxide-water interface into the bulk water. Therefore, this parameter can be used for predicting the local distribution of FAC rate. It could also be used in planning experiments because time-varying surface roughness can explain the time-dependence of FAC rates. The paper presents plant and laboratory evidence about the relationship. In addition, it shows correlations for mass transfer coefficient in components that are highly susceptible to FAC. The role of surface roughness, wall shear stress, and local turbulence is also discussed. (author)
Ratcheting failure of pressurised straight pipes and elbows under reversed bending
International Nuclear Information System (INIS)
Vishnuvardhan, S.; Raghava, G.; Gandhi, P.; Saravanan, M.; Goyal, Sumit; Arora, Punit; Gupta, Suneel K.; Bhasin, Vivek
2013-01-01
Ratcheting studies were carried out on Type 304LN stainless steel straight pipes and elbows subjected to steady internal pressure and cyclic bending load. The internal pressure for all the straight pipes was 35 MPa and in the case of elbows the internal pressure was varied for different elbows, ranging from 27.6 MPa to 39.2 MPa. Cyclic bending load was applied on the specimens by subjecting them to different levels of load-line displacement. The specimens have undergone significant ratchet swelling (ballooning), ovalization and consequent thinning of the cross-section during ratcheting. The straight pipes failed either by occurrence of through-wall crack accompanied by simultaneous ballooning, or bursting with simultaneous ballooning. All the elbows failed by occurrence of through-wall crack accompanied by simultaneous ballooning. Ratcheting behaviour of straight pipes and elbows were compared and it was generally inferred that ratcheting was more pronounced in straight pipes than in elbows. -- Graphical abstract: Strain history for the specimen QCE-RAT-6-L1. Highlights: • Studies were carried out under combined internal pressure and cyclic bending. • Ratcheting strains were measured at critical locations of the specimens. • Quantified the percentage of ballooning, ovalization and reduction in thickness. • Modes of ratcheting failure of straight pipes and elbows are studied. • Inferred that ratcheting is more pronounced in straight pipes than in elbows
International Nuclear Information System (INIS)
Fukue, Hisayoshi; Mochizuki, Yoji; Nakamura, Harushige; Kobo, Hiroshi; Nitta, Tetsuo; Kawakami, Kiyoshi
1986-01-01
A pipe bending apparatus has recently been developed by applying high frequency induction heating. However, the smaller the radius of pipe bending, the greater becomes the reduction in wall thickness and the ovality of the pipe form. This makes it impossible to manufacture pipe bending which will meet the nuclear pipe design code. In order to solve this problem it is crucial to obtain a temperature distributions in a pipe which is moving. It is calculated by giving the following boundary conditions : distribution of the heat generation rate, and that of heat transfer of cooling water. In the process of analyzing these distributions, the following results were obtained. (1) The distribution of the heat generation rate is determined by the sink of energy flux of Poynting vectors. The coil efficiency thus calculated was sixty percent. This figure accords with the test data. (2) The distribution of heat transfer coefficient of cooling water is mainly determined by the rate of liquid film heat transfer, but departure from nucleate boiling and dryout has to be taken into consideration. (3) TRUMP CODE is modified so that the temperature distribution in moving pipes can be calculated by taking the boundary conditions into account. The calculated results were in accordance with the test data. (author)
Numerical simulation for hot forming of head plates and pipe bending
International Nuclear Information System (INIS)
Ohta, Takahiro; Itoh, Shingo; Yamasaki, Masato; Miura, Akira.
1995-01-01
A great deal of time could be saved if physical experiments were replaced by numerical simulations in the development of new forming processes. In this paper, explicit dynamic finite element methods for the hot forming of head plates and pipe bending are investigated. In the case of hemispherical hot forming, the predicted formed shapes and the punch force by thermo elastic plastic analysis are very similar to those found by experiment. Moreover, it is shown that wrinkles occuring in the hot forming process can be predicted. And we can also simulate pipe bending processes by numerical analysis. (author)
A contribution for stress analysis in bend acessories of piping systems
International Nuclear Information System (INIS)
Melo, F.J.M.Q. de; Castro, P.M.S.T. de
1986-01-01
Analytical and numerical studies of the linear elastic behavior of bend pipes, with tangent pipes or flanged ends, such as used in nuclear power plants are presented. Two analytical techniques were developed; one is based on the integration of Euler equation and the other one is based on a Fourier analysis. The results obtained using these approaches are compared with results obtained by a finite element code for 'semiloof shells. (Author) [pt
Experimental evaluation of J in cracked straight and curved pipes under bending
International Nuclear Information System (INIS)
Moulin, D.; Touboul, F.; Foucher, N.; Lebey, J.; Acker, D.
1989-01-01
An experimental program is being carried out at the CEA Saclay in collaboration with FRAMATOME and IPSN with a view to validate analysis methods applicable for evaluation of leak before break behavior in P.W.R. piping. A large experimental work was already performed in USA, Germany and Japan and cracked pipes made of stainless steel material under bending. The methods of analysis got same validations for straight pipes. However applicability to elbows and comparison with toughness values obtained on small specimens like CT specimens was not completely dealt with
Research on Flow Pattern of Nitrogen Tetroxide Liquid in the Different Bend Radii Pipes
Directory of Open Access Journals (Sweden)
Hao Pengfei
2016-01-01
Full Text Available N2O4 is a common rocket fuel propellants, it has the characteristics of low boiling point and a large viscosity , the friction between viscosity fluids and pipeline dramatic leads to a huge sticky heat, therefore, the vaporization phenomenon often occurs in the pipeline, particularly in bending of the viscous heat. For this reason, the research of the different bending radii vaporized fluid conditions for optimizing the piping and precise the filling flow is significant. In this paper, the MIXTURE mixed flow model is used to achieve the numerical simulation the pipelines filling of the three different bending radii, it still have not solved the mass transfer problem between the different phases. Therefore, the custom functions are needed to define the mass transfer problems from the liquid phase to the vapor phase. Though the contrast among the volume phase cloud of six different elbow models , we have the following conclusions: 1 In the entire pipeline transportation, the distribution vaporization rate from the inlet pipe to the outlet pipe follows the distribution of the first increasing and then decreasing, the gas rates of the elbow area is highest; 2Analyzing the sticky heat for different bend radii, we have the conclusion that the lowest bending vaporization the of the optimal radius is 0.45m. The above conclusions are drawn in good agreement with the actual law, can effectively guide the engineering practice, have important significance for the future design for the optimization of the fuel pipeline transportation.
A comparison of plastic collapse and limit loads for single mitred pipe bends under in-plane bending
International Nuclear Information System (INIS)
Neilson, R.; Wood, J.; Hamilton, R.; Li, H.
2010-01-01
This paper presents a comparison of the plastic collapse loads from experimental in-plane bending tests on three 90 o single un-reinforced mitred pipe bends, with the results from various 3D solid finite element models. The bending load applied reduced the bend angle and in turn, the resulting cross-sectional ovalisation led to a recognised weakening mechanism. In addition, at maximum load there was a reversal in stiffness, characteristic of buckling. This reversal in stiffness was accompanied by significant ovalisation and plasticity at the mitre intersection. Both the weakening mechanism and the post-buckling behaviour are only observable by testing or by including large displacement effects in the plastic finite element solution. A small displacement limit solution with an elastic-perfectly plastic material model overestimated the collapse load by more than 40% and could not reproduce the buckling behaviour. The plastic collapse finite element solution, with large displacements, produced excellent agreement with the experiment. Sufficient experimental detail is presented for these results to be used as a benchmark for analysts in this area. Given the robustness of non-linear solutions in commercial finite element codes and the ready availability of computing resources, it is argued that pressure vessel code developers should now be recommending large displacement analysis as the default position for limit and plastic collapse analyses, rather than expecting engineers to anticipate weakening mechanisms and related non-linear phenomena.
Erosion resistance of pipe bends with bio-inspired internal surfaces
Zhang, Chengchun; Matar, Omar
2013-11-01
Guided by the structure of a shell surface, a bio-inspired surface is proposed to enhance the erosion resistance of pipe bends carrying crude-oil and sand in the turbulent flow regime. A comparison of the erosion rate between a smooth bend and the bio-inspired one is carried out using numerical simulations: large eddy simulations are used to simulate turbulence, and these are coupled to a discrete element method for the solid particles. The results indicate that the bio-inspired surface can control effectively the liquid-solid flow near the wall, and decrease the particle-wall force. This, then, leads to a reduction in the erosion rate brought about by the sand transported by the crude-oil in the pipe bend. The China Scholarship Council is gratefully acknowledged.
Elasto-plastic behavior of pipe subjected to steady axial load and cyclic bending
International Nuclear Information System (INIS)
Yao Yanping; Lu Mingwan; Zhang Xiong
2004-01-01
The elasto-plastic behavior of a pipe subjected to a steady axial force and a cyclic bending moment is studied. By using two parameters c and d, which describe the elasto-plastic interfaces of beam cross-section, the boundary curve equations between various types of elasto-plastic behavior, such as shakedown, plastic fatigue, ratcheting, and plastic collapse, are derived. The results are applicable for beams of any cross-section with two orthogonal axes of symmetry. As a result, the load regime diagram for a pipe is obtained, which gives an intuitive picture of the elasto-plastic behavior of the pipe under a given combination of constant axial load and cyclic bending moment
Directory of Open Access Journals (Sweden)
Ramaswami P.
2017-09-01
Full Text Available The present paper makes an attempt to depict the effect of ovality in the inlet pigtail pipe bend of a reformer under combined internal pressure and in-plane bending. Finite element analysis (FEA and experiments have been used. An incoloy Ni-Fe-Cr B407 alloy material was considered for study and assumed to be elastic-perfectly plastic in behavior. The design of pipe bend is based on ASME B31.3 standard and during manufacturing process, it is challenging to avoid thickening on the inner radius and thinning on the outer radius of pipe bend. This geometrical shape imperfection is known as ovality and its effect needs investigation which is considered for the study. The finite element analysis (ANSYS-workbench results showed that ovality affects the load carrying capacity of the pipe bend and it was varying with bend factor (h. By data fitting of finite element results, an empirical formula for the limit load of inlet pigtail pipe bend with ovality has been proposed, which is validated by experiments.
A study on the impulse wave discharged from the exit of a right-angle pipe bend
International Nuclear Information System (INIS)
Lee, D. H.; Hur, S. C.; Kweon, Y. H.; Kim, H. D.
2001-01-01
The current study addresses experimental and computational work of impulse wave discharged from the exit of two kinds of right-angle pipe bends, which are attached to the open end of a simple shock tube. The weak normal shock wave with its magnitude of Mach number from 1.02 to 1.20 is employed to obtain the impulse wave propagating outside the exit of the pipe bends. A Schlieren optical system visualizes the impulse wave discharged from the exit of the pipe bends at an instant. The experimental data of the magnitude of the impulse wave and its propagating directivity are analyzed to characterize the impulse waves discharged from the exit of the pipe bends and compared with those discharged from a straight pipe. Computational results well predict the experimented dynamic behaviors of the impulse wave. The results obtained show that a right-angle miter bend considerably reduces the magnitude of the impulse wave and its directivity toward to the pipe axis, compared with the straight pipe and right-angle smooth bend. It is believed that the right-angle miter bend pipe can play a role of a passive control against the impulse wave
Experimental study of turbulent flows through pipe bends
Kalpakli, Athanasia
2012-01-01
This thesis deals with turbulent flows in 90 degree curved pipes of circular cross-section. The flow cases investigated experimentally are turbulent flow with and without an additional motion, swirling or pulsating, superposed on the primary flow. The aim is to investigate these complex flows in detail both in terms of statistical quantities as well as vortical structures that are apparent when curvature is present. Such a flow field can contain strong secondary flow in a plane normal to the ...
International Nuclear Information System (INIS)
Perry, R.F.
1977-01-01
Historically, developments of computer codes used for piping analysis were based upon the flexibility method of structural analysis. Because of the specialized techniques employed in this method, the codes handled systems composed of only piping elements. Over the past ten years, the direct stiffness method has gained great popularity because of its systematic solution procedure regardless of the type of structural elements composing the system. A great advantage is realized with a direct stiffness code that combines piping elements along with other structural elements such as beams, plates, and shells, in a single model. One common problem, however, has been the lack of an accurate pipe elbow element that would adequately represent the effects of transverse shear and bend flexibility factors. The purpose of the present paper is to present a systematic derivation of the required 12x12 stiffness matrix and load vectors for a three dimensional pipe elbow element which includes the effects of transverse shear and pipe bend flexibility according to the ASME Boiler and Pressure Vessel Code, Section III. The results are presented analytically and as FORTRAN subroutines to be directly incorporated into existing direct stiffness codes. (Auth.)
International Nuclear Information System (INIS)
Zahoor, A.; Kanninen, M.F.
1981-01-01
A method of analyzing internal surface circumferential cracks in ductile reactor piping is presented. The method utilizes an alternate but equivalent definition of the J-integral based on nonlinear structural compliance. The analysis is valid for situations where the cross section containing the crack is fully yielded. Results are obtained for radial and circumferential crack growth for pipes subjected to bending. The stability of radial crack growth (wall breakthrough) is assessed using the J-integral-based tearing modulus approach. The analysis is shown to be in agreement with experimental results on the stability of surface crack growth in Type 304 stainless stee pipes. Example quantitative results for fracture instability assessments for nuclear piping are presented. 23 refs
Energy Technology Data Exchange (ETDEWEB)
Zahoor, A.; Kanninen, M.F.
1981-07-01
A method of analyzing internal surface circumferential cracks in ductile reactor piping is presented. The method utilizes an alternate but equivalent definition of the J-integral based on nonlinear structural compliance. The analysis is valid for situations where the cross section containing the crack is fully yielded. Results are obtained for radial and circumferential crack growth for pipes subjected to bending. The stability of radial crack growth (wall breakthrough) is assessed using the J-integral-based tearing modulus approach. The analysis is shown to be in agreement with experimental results on the stability of surface crack growth in Type 304 stainless stee pipes. Example quantitative results for fracture instability assessments for nuclear piping are presented. 23 refs.
Leak-before-break analysis of thermally aged nuclear pipe under different bending moments
Energy Technology Data Exchange (ETDEWEB)
Lv, Xuming; Li, Shilei; Zhang, Hailong; Wang, Yanli; Wang, Xitao [University of Science and Technology Beijing, Beijing (China); Wang, Zhaoxi [CPI Nuclear Power Institute, Beijing (China); Xue, Fei [Suzhou Nuclear Power Research Institute, Suzhou (China)
2015-10-15
Cast duplex stainless steels are susceptible to thermal aging during long-term service at temperatures ranging from 280°C to 450°C. To analyze the effect of thermal aging on leak-before-break (LBB) behavior, three-dimensional finite element analysis models were built for circumferentially cracked pipes. Based on the elastic–plastic fracture mechanics theory, the detectable leakage crack length calculation and J-integral stability assessment diagram approach were carried out under different bending moments. The LBB curves and LBB assessment diagrams for unaged and thermally aged pipes were constructed. The results show that the detectable leakage crack length for thermally aged pipes increases with increasing bending moments, whereas the critical crack length decreases. The ligament instability line and critical crack length line for thermally aged pipes move downward and to the left, respectively, and unsafe LBB assessment results will be produced if thermal aging is not considered. If the applied bending moment is increased, the degree of safety decreases in the LBB assessment.
Induction bending of API 5L X80 pipes; Curvamento a quente de tubos API 5L X80
Energy Technology Data Exchange (ETDEWEB)
Batista, Gilmar Z. [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil)]. E-mail: g.zacca@petrobras.com.br; Naschpitz, Leonardo [Primus Processamento de Tubos S.A. - PROTUBO, Campo Grande, RJ (Brazil)]. E-mail: naschpitz@protubo.com.br
2005-07-01
The present work is a part of an extensive program to make possible the application of API 5L X80 in pipeline construction in Brazil. At this stage, the effect of the induction bending process on the microstructure and mechanical properties of the pipe is presented. For this study an API 5L X80 pipe, made by the UOE process, is used. The pipe was manufactured from a plate produced by thermo-mechanically controlled rolling without accelerated cooling. The pipe bending was carried out applying a local induction heating following by water quenching. The bend section, outer and inner curvature regions, of the pipe bend were evaluated and compared with the original pipe. The longitudinal weld and transition zones were not evaluated at this stage. Dimensional analyses, microstructural evaluation, Charpy-V impact tests, and tensile tests were performed. A significant microstructural change was verified in the bend area. The yield strength of the pipe bend was found to be lower than original pipe and standard requirements. Other tensile properties and impact properties are compatible with API 5L X80 requirements. (author)
Limit moments for non circular cross-section (elliptical) pipe bends
International Nuclear Information System (INIS)
Spence, J.
1977-01-01
A number of experiment studies have been reported or are underway which investigate limit moments applied to pipe bends. Some theoretical work is also available. However, most of the work has been confined to nominally circular cross-section bends and little account has been taken of the practical problem of manufacturing tolerances. Many methods of manufacture result in bends which are not circular in cross-section but have an oval or elliptical shape. The present paper extends previous analyses on circular bends to cater for initially elliptical cross-sections. The loading is primarily in plane bending but out of plane is also considered and several independent methods are presented. No previous information is known to the authors. Upper and lower bound limit moments are derived first of all from existing linear elastic analyses and secondly upper bound moments are derived via a plastic analogy from existing stationary creep results. It is also shown that the creep information on design factors for bends can be used to obtain a reasonable estimate of the complete moment/strain behaviour of a bend or indeed a system. (Auth.)
The stability of through-wall circumferential cracks in cylindrical pipes subjected to bending loads
International Nuclear Information System (INIS)
Smith, E.
1983-01-01
Tada, Paris and Gamble have used the tearing modulus approach to show that when a circumferential through-wall crack exists in a 304 SS circular cylindrical pipe, and the pipe is subjected to an applied bending moment, then crack growth requires the rotation at the pipe-ends to be increased, (i.e. crack growth is stable), unless the pipe length is unduly large. On this basis it was concluded that unstable fracture is unlikely to occur in BWR SS piping, when the system is designed in accord with the ASME Code load levels for normal operation and anticipated transients. The Tada-Paris-Gamble analysis focuses on the inter-relation between instability and the onset of crack extension, and does not specifically consider the possibility that a crack might become unstable after some stable crack extension. The paper addresses this aspect of the crack stability problem using a crack tip opening angle criterion for crack extension, which has similarities with the tearing modulus approach. The results show that unstable fracture should not occur even after some stable crack extension, again provided that the pipe length is not unduly large. In other words, guillotine failure of a pipe in a BWR system is unlikely, even though the ASME Code limiting stress levels as might be exceeded, as may be the case with a very severe earthquake. (orig./HP)
Pipe bend wear - is tungsten carbide the answer?
International Nuclear Information System (INIS)
Freinkel, D.
1988-01-01
The purpose of the investigation was to compare the relative wear resistance of various grades of sintered tungsten carbide liners against a mild steel standard in a full-scale pneumatic conveying testing rig. Speciments ranging in cobalt content from 6 to 30 per cent and in grain size from 0,56 to 2,98 microns, including a mild steel standard, were placed on a specially designed holder which fitted into a tee type 100 mm diameter bend. The specimens were tested under various operating conditions, ie air velocity ranging from 28m/s to 52m/s, impact angles of 30 0 to 70 0 mass flow rates of 35kg/min to 83kg/min and phase densities of 1,2 to 2,9, using a 4 mm nominal size crushed granite rock. The experimental results show that the ultrafine-grained, low cobalt (6 per cent) tungsten carbide displays little sensitivity to varying velocities, impact angles, mass flow rates or phase densities, and consistently gave the best wear resistance under all testing conditions. It consistently showed the least wear resistance under all testing conditions and performed only slightly better than mild steel. The effect of the carbide grain size was found to be small, although the finer grain sizes displayed greater wear resistance than the coarse grains. The effect of cobalt content was such that the lower cobalt specimens (6 per cent range) consistently performed better than the higher cobalt contents (10 per cent, 15 per cent, 30 per cent) under all testing conditions; the wear resistance decreasing with increasing cobalt content. An empirical model for the prediction of wear for each type of material tested has been proposed, given the particular operating conditions. Microstructurally it has been shown that there is a definite relationship between erosion resistance and the inverse of the magnetic coercivity of the tungsten carbide alloys
Bending of pipes with inconel cladding; Curvamento de tubos revestidos com inconel
Energy Technology Data Exchange (ETDEWEB)
Nachpitz, Leonardo; Menezes, Carlos Eduardo B; Vieira, Carlos R. Tavares [PROTUBO, Macae, RJ (Brazil)
2008-07-01
The pipes used in offshore equipment, such as wet Christmas trees, sub sea manifolds and rigid platform risers, as well as some pipes for refineries and ships, must have mechanical resistance to high pressure and also be resistant to corrosion from acids. Some special materials, such as stainless steel, duplex and super duplex steel are used to resolve this problem, but the cost is very high. Besides the problem of cost, these materials have other drawbacks, such as the difficulty of welding them, a technology mastered in few countries. As a better alternative, the use has been increasing of carbon steel and API pipes coated internally with inconel by welding deposition. This groundbreaking technology, of proven efficiency, has a far superior cost-benefit relation. Carbon steel and API pipes, besides having better mechanical resistance to high pressure and corrosion resistance, can be fabricated with technology mastered worldwide. Nickel alloys, such as inconel, are highly resistant to corrosion and temperature, and in these aspects are better than stainless steels. The pipes for transportation equipment and for refining hydrocarbons, as mentioned above, require various turns and special geometries, which generally are solved by the use of bends and spools made by high-frequency induction. This technology, already well established for various carbon and stainless steels, was developed to work with pipes coated internally with inconel (inconel cladding). Therefore, our work describes the process of fabricating bends from API steel pipes with inconel cladding, demonstrating the efficacy of this technology along with its quality gains and cost reduction. (author)
Influence of Long-term Annealing and Hot Bending on Creep of P92 Pipe
Czech Academy of Sciences Publication Activity Database
Král, Petr; Dvořák, Jiří; Kvapilová, Marie; Kuchařová, Květa; Sklenička, Václav; Svobodová, M.; Čmakal, J.
2015-01-01
Roč. 128, č. 4 (2015), s. 543-547 ISSN 0587-4246. [ISPMA13 - International Symposium on Physics of Materials /13./. Praha, 31.08.2014-04.09.2014] R&D Projects: GA TA ČR TA02010260; GA MŠk(CZ) ED1.1.00/02.0068 Institutional support: RVO:68081723 Keywords : creep * long-term annealing * hot bending * P92 pipe Subject RIV: JG - Metallurgy Impact factor: 0.525, year: 2015
International Nuclear Information System (INIS)
Abdalla, Hany F.
2014-01-01
No experimental data exist within open literature, to the best knowledge of the author, for determining shakedown boundaries of 90° back-to-back pipe bends. Ninety degree back-to-back pipe bends are extensively utilized within piping networks of nuclear submarines and modern turbofan aero-engines where space limitation is considered a paramount concern. In the current research, the 90° back-to-back pipe bend setup analyzed is subjected to a spectrum of steady internal pressures and cyclic in-plane bending moments. A previously developed direct non-cyclic simplified technique for determining elastic shakedown limit loads is utilized to generate the elastic shakedown boundary of the analyzed structure. The simplified technique outcomes showed excellent correlation with the results of full elastic–plastic cyclic loading finite element simulations. - Highlights: • No shakedown experimental data exist for 90° back-to-back pipe bends. • A non-cyclic technique is utilized to generate the elastic shakedown boundary. • The non-cyclic technique succeeded in generating the structure's Bree diagram. • The non-cyclic technique correlated well with full cyclic loading FE simulations
Zhu, Hongjun; Feng, Guang; Wang, Qijun
2014-01-01
Accurate prediction of erosion thickness is essential for pipe engineering. The objective of the present paper is to study the temperature distribution in an eroded bend pipe and find a new method to predict the erosion reduced thickness. Computational fluid dynamic (CFD) simulations with FLUENT software are carried out to investigate the temperature field. And effects of oil inlet rate, oil inlet temperature, and erosion reduced thickness are examined. The presence of erosion pit brings about the obvious fluctuation of temperature drop along the extrados of bend. And the minimum temperature drop presents at the most severe erosion point. Small inlet temperature or large inlet velocity can lead to small temperature drop, while shallow erosion pit causes great temperature drop. The dimensionless minimum temperature drop is analyzed and the fitting formula is obtained. Using the formula we can calculate the erosion reduced thickness, which is only needed to monitor the outer surface temperature of bend pipe. This new method can provide useful guidance for pipeline monitoring and replacement. PMID:24719576
International Nuclear Information System (INIS)
Kim, Yun-Jae; Lee, Kuk-Hee; Park, Chi-Yong
2008-01-01
The authors have previously proposed plastic limit load solutions for thin-walled branch junctions under internal pressure and in-plane bending, based on finite element (FE) limit loads resulting from three-dimensional (3-D) FE limit analyses using elastic-perfectly plastic materials [Kim YJ, Lee KH, Park CY. Limit loads for thin-walled piping branch junctions under internal pressure and in-plane bending. Int J Press Vessels Piping 2006;83:645-53]. The solutions are valid for ratios of the branch-to-run pipe radius and thickness from 0.4 to 1.0, and for the mean radius-to-thickness ratio of the run pipe from 10.0 to 20.0. Moreover, the solutions considered the case of in-plane bending only on the branch pipe. This paper extends the previous solutions in two aspects. Firstly, plastic limit load solutions are given also for in-plane bending on the run pipe. Secondly, the validity of the proposed solutions is extended to ratios of the branch-to-run pipe radius and thickness from 0.0 to 1.0, and the mean radius-to-thickness ratio of the run pipe from 5.0 to 20.0. Comparisons with FE results show good agreement
Energy Technology Data Exchange (ETDEWEB)
Zhang, X., E-mail: Xuan.Zhang@candu.com [Candu Energy Inc, Mississauga, ON (Canada)
2015-07-01
A curved pipe element, ELBOW290, became available in ANSYS 12. This element was developed based on a simplified shell theory, and maintains the ability to capture cross-sectional deformations of elbows. Numerical testing on the applicability of this element for the flexibility calculation of the tight radius bends in CANDU reactors is carried out to determine the usability of this element in completing stress analyses for feeder pipes. Comparisons are made between the ELBOW290 and the shell element for various feeder bend types found in domestic and overseas CANDU reactors. The comparisons show that the ELBOW290 element is suitable for calculating the flexibility of the tight radius bends. (author)
Low cycle fatigue of pressurized pipes with circumferential flaws under cyclic bending moment
International Nuclear Information System (INIS)
Stoppler, W.; Sturm, D.
1993-01-01
Pipes of 706 mm inner diameter, 47 mm wall thickness and about 5,000 mm in length were provided with circumferential surface cracks and loaded by internal pressure of 15 MPa whilst being simultaneously subjected to an alternating external bending moment. Usually a load ratio R of -1 (M min /M max ), in one case R = 0.1, was applied. The pipes were fabricated of two types of ferritic steel: one, grade 20 MnMoNi 5 5, with a high upper shelf impact energy of about 200 J and one, MnMoNiV-special melt, with a low upper shelf impact energy of about 60 J. Deformation and crack growth in the wall thickness and circumferential direction were determined and compared with calculated values. 9 refs., 13 figs
An analysis of a pipe bend subjected to in-plane loads
International Nuclear Information System (INIS)
Hellen, T.K.
1979-01-01
This report describes a set of finite element analyses conducted on a pipe bend subjected to in-plane loads. The pipe is thin-walled, and two types of finite element, shells and solid bricks, are compared elastically. An alternative semi-analytical technique has also been used and experimental results are available, all of which show good correlative agreement. The use of suitable mesh refinement and order of numerical integration is examined. Finally, the solid elements are used to follow a loading sequence incorporating elasto-plastic behaviour as conducted by experiment. This work is an updated version of that used for the CEC benchmark calculations for the Fast Reactor Codes and Standards Working Group, Activity No 2, on Structural Analysis. (author)
Crack initiation life analysis in notched pipe under cyclic bending loads
International Nuclear Information System (INIS)
Goak, S. R.; Kim, Y. J.; Lee, J. S.; Park, Y. W.
2000-01-01
In order to improve LBB(Leak-Before-Break) methodology, more precisely the crack growth evaluation, a benchmark problem was proposed by the CEA Saclay. The aim of this benchmark analysis was to evaluate the crack growth in a notched pipe under cyclic bending loads. The proposed benchmark analysis is composed of three main topic; fatigue crack initiation, crack propagation and crack penetration. This paper deals with the first topic, crack initiation in a notched pipe under four point bending. Both elastic-plastic finite element analysis and Neuber's rule were used to estimate the crack initiation life and the finite element models were verified by mesh-refinement, stress distribution and global deflection. In elastic-plastic finite element analysis, crack initiation life was determined by strain amplitude at the notch tip and strain-life curve of the material. In the analytical method, Neuber's rule with the consideration of load history and mean stress effect, was used for the life estimation. The effect of notch tip radius, strain range, cyclic hardening rule were examined in this study. When these results were compared with the experimental ones, the global deformation was a good agreement but the crack initiation cycle was higher than the experimental result
Energy Technology Data Exchange (ETDEWEB)
Mohan, R.; Marshall, C.; Ghadiali, N.; Wilkowski, G. [Battelle, Columbus, OH (United States)
1997-04-01
This paper summarizes work on angled through-wall-crack initiation and combined loading effects on ferritic nuclear pipe performed as part of the Nuclear Regulatory Commission`s research program entitled {open_quotes}Short Cracks In Piping an Piping Welds{close_quotes}. The reader is referred to Reference 1 for details of the experiments and analyses conducted as part of this program. The major impetus for this work stemmed from the observation that initially circumferentially oriented cracks in carbon steel pipes exhibited a high tendency to grow at a different angle when the cracked pipes were subjected to bending or bending plus pressure loads. This failure mode was little understood, and the effect of angled crack grown from an initially circumferential crack raised questions about how cracks in a piping system subjected to combined loading with torsional stresses would behave. There were three major efforts undertaken in this study. The first involved a literature review to assess the causes of toughness anisotropy in ferritic pipes and to develop strength and toughness data as a function of angle from the circumferential plane. The second effort was an attempt to develop a screening criterion based on toughness anisotropy and to compare this screening criterion with experimental pipe fracture data. The third and more significant effort involved finite element analyses to examine why cracks grow at an angle and what is the effect of combined loads with torsional stresses on a circumferentially cracked pipe. These three efforts are summarized.
Energy Technology Data Exchange (ETDEWEB)
Li, Tianjin, E-mail: tjli@tsinghua.edu.cn; Zhang, He; Liu, Malin; Huang, Zhiyong; Bo, Hanliang; Dong, Yujie
2017-04-01
Highlights: • The work concerns granular flow in a vertical pipe with a bend. • Discharge rate fluctuation in vertical pipe are mainly from velocity fluctuation. • Steady discharge rate decreases rapidly and saturates with μ{sub s} increasing. • Steady discharge rate W{sub s} still obey the 5/2 power law of pipe internal diameter. • A correlation developed for steady discharge rate for this new geometry. - Abstract: Absorber sphere pneumatic conveying is a special application of pneumatic conveying technique in the pebble bed High Temperature Gas-Cooled Reactor (HTGR or HTR). Granular discharge through a vertical pipe with a bend outlet is one of the control modes to determine solid mass flowrate which is an important parameter for the design of absorber sphere pneumatic conveying. Granular discharge rate through the vertical pipe with a bend outlet in the small absorber sphere system are investigated by discrete element method simulation. The effect of geometry parameters on discharge rate, the discharge rate fluctuation in the vertical pipe, and the effect of friction on steady discharge rate (W{sub s}) are analyzed and discussed. The phenomena of discharge rate fluctuation in the vertical pipe are observed, which are mainly resulted from the evolution of the average downward granular velocity. The steady discharge rate decreases rapidly with sliding friction coefficient increasing from 0.125 to 0.5, and gradually saturates with the friction coefficient further increasing from 0.5 to 1. It is interesting that the linear relation between W{sub s}{sup 2/5} and pipe internal diameter D with zero intercept are found for the vertical pipe discharge with a bend outlet, which is different from the orifice discharge through a hopper or silo with none-zero intercept. A correlation similar to Beverloo’s correlation is developed to predict the steady discharge rate through the vertical pipe with a bend outlet. These results are helpful for the design of sphere
Effect of combined loading due to bending and internal pressure on pipe flaw evaluation criteria
International Nuclear Information System (INIS)
Miura, Naoki; Sakai, Shinsuke
2006-01-01
Considering a rational maintenance rule of Light Water Reactor piping, reliable flaw evaluation criteria are essential to determine how a detected flaw is detrimental to continuous plant operation. Ductile fracture is one of the dominant failure modes to be considered for carbon steel piping, and can be analyzed by the elastic-plastic fracture mechanics. Some analytical efforts have been provided as flaw evaluation criteria using load correction factors such like the Z-factors in the JSME codes on fitness-for-service for nuclear power plants or the ASME boiler and pressure vessel code section XI. The present correction factors were conventionally determined taken conservatism and simplicity into account, however, the effect of internal pressure which would be an important factor under an actual plant condition was not adequately considered. Recently, a J-estimation scheme, 'LBB. ENGC' for ductile fracture analysis of circumferentially through-wall-cracked pipes subjected combined loading was newly developed to have a better prediction with more realistic manner. This method is explicitly incorporated the contribution of both bending and tension due to internal pressure by means of the scheme compatible with an arbitrary combined loading history. In this paper, the effect of internal pressure on the flaw evaluation criteria was investigated using the new J-estimation scheme. A correction factor based on the new J-estimation scheme was compared with the present correction factors, and the predictability of the current flaw evaluation criteria was quantitatively evaluated in consideration of internal pressure. (author)
International Nuclear Information System (INIS)
Hempel, Nico; Nitschke-Pagel, Thomas; Dilger, Klaus
2017-01-01
This research is dedicated to the experimental investigation of the residual stress relaxation in girth-welded pipes due to quasi-static bending loads. Ferritic-pearlitic steel pipes are welded with two passes, resulting in a characteristic residual stress state with high tensile residual stresses at the weld root. Also, four-point bending is applied to generate axial load stress causing changes in the residual stress state. These are determined both on the outer and inner surfaces of the pipes, as well as in the pipe wall, using X-ray and neutron diffraction. Focusing on the effect of tensile load stress, it is revealed that not only the tensile residual stresses are reduced due to exceeding the yield stress, but also the compressive residual stresses for equilibrium reasons. Furthermore, residual stress relaxation occurs both parallel and perpendicular to the applied load stress.
International Nuclear Information System (INIS)
Ardillon, E.; Bouchacourt, M.
1994-04-01
This paper describes the application of the probabilistic approach to a selected study section having known characteristics. The method is based on the physico-chemical model of erosion-corrosion, the variables of which are probabilized. The three main aspects of the model, namely the thermohydraulic flow conditions, the chemistry of the fluid, and the geometry of the installation, are described. The study ultimately makes it possible determine: - the evolution of wall thinning distribution, using the power station's measurements; - the main parameters of influence on the kinetics of wall thinning; - the evolution of the fracture probabilistic of the pipe in question. (authors). 10 figs., 7 refs
Tank wall thinning -- Process and programs
International Nuclear Information System (INIS)
Greer, S.D.; McBrine, W.J.
1994-01-01
In-service thinning of tank walls has occurred in the power industry and can pose a significant risk to plant safety and dependability. Appropriate respect for the energy stored in a high-pressure drain tank warrants a careful consideration of this possibility and appropriate action in order to assure the adequate safety margins against leakage or rupture. Although it has not proven to be a widespread problem, several cases of wall thinning and at least one recent tank rupture has highlighted this issue in recent years, particularly in nuclear power plants. However, the problem is not new or unique to the nuclear power industry. Severe wall thinning in deaerator tanks has been frequently identified at fossil-fueled power plants. There are many mechanisms which can contribute to tank wall thinning. Considerations for a specific tank are dictated by the system operating conditions, tank geometry, and construction material. Thinning mechanisms which have been identified include: Erosion/Corrosion Impingement Erosion Cavitation Erosion General Corrosion Galvanic Corrosion Microbial-induced Corrosion of course there are many other possible types of material degradation, many of which are characterized by pitting and cracking. This paper specifically addresses wall thinning induced by Erosion/Corrosion (also called Flow-Accelerated Corrosion) and Impingement Erosion of tanks in a power plant steam cycle. Many of the considerations presented are applicable to other types of vessels, such as moisture separators and heat exchangers
Nondestructive evaluation of wall thinning occurred under reinforced plate by MFL method
International Nuclear Information System (INIS)
Kikuchi, Hiroaki; Sato, Kaito; Shimizu, Isamu
2013-01-01
Basic study on applying magnetic flux leakage (MFL) method using ac excitation to a nondestructive evaluation of wall thinning occurred under reinforcing plates in nuclear power plants were performed. Frequently, MFL method by means of dc field for exciting specimens is adopted, and only intensity of magnetic flux density is evaluated. On the other hand, MFL with alternating current enable us to utilize not only amplitude of magnetic flux density but also phase difference, which contributes to evaluation with higher accuracy. Here, specimens with slit and pipe with imitated wall thinning are prepared and magnetized using magnetic yoke with ac field, and then the leakage magnetic flux density and the phase difference on the specimen surface are investigated. Additionally, specimens imitated wall thinning occurred under reinforcing plates were investigated by MFL with ac excitation. (author)
Laminar flow of a shear-thickening fluid in a 90∘ pipe bend
Marn, Jure; Ternik, Primož
2006-05-01
The non-Newtonian fluid flow in a sharp 90∘ curved pipe is studied numerically to obtain the pressure loss coefficient prompted by disagreement between the existing empirical correlations and results obtained by computer codes. This disagreement results from presumption of fully developed flow throughout the curvature (correlations) while the actual flow is partially developed for the Newtonian and sharp 90∘ curved bend non-Newtonian flows, and fully developed for slightly bent 90∘ curvature non-Newtonian flow. The Quadratic model is employed to accommodate the shear-thickening behavior of an electrostatic ash and water mixture. Numerical results are obtained for different values of Reynolds number. Finally, results for local pressure loss coefficient are compared with values obtained for the Power law rheological model.
On the accuracy of analyses for in-plane bending of smooth pipe bends with end constraints
International Nuclear Information System (INIS)
Thomson, G.; Spence, J.
1985-01-01
The accuracy of theoretical analyses for in-plane bending of smooth pipebends with end constraints is discussed and investigated with a view to explaining and reducing the differences between the major works. An earlier theory of the authors is improved to give more accurate answers for bends with rigid flanges. Flanged bends are then examined in some detail, quantifying for the first time the important influence of the flange rigidity on the bend flexibility and stresses. A summary of some finite element analyses is presented from which it is clear that further work is desirable. (orig.)
Crack initiation life analysis in notched pipe under cyclic bending loads
International Nuclear Information System (INIS)
Lee, Joon Seong; Kwak, Sang Log; Kim, Young Jin; Park, Youn Won
2001-01-01
In order to improve leak-before-break methodology, more precisely the crack growth evaluation, a round robin analysis was proposed by the CEA Saclay. The aim of this analysis was to evaluate the crack initiation life, penetration life and shape of through wall crack under cyclic bending loads. The proposed round robin analysis is composed of three main topic; fatigue crack initiation, crack propagation and crack penetration. This paper deals with the first topic, crack initiation in a notched pipe under four point bending. Both elastic-plastic finite element analysis and Neuber's rule were used to estimate the crack initiation life and the finite element models were verified by mesh-refinement, stress distribution and global deflection. In elastic-plastic finite element analysis, crack initiation life was determined by strain amplitude at the notch tip and strain-life curve of the material. In the analytical method, Neuber's rule with the consideration of load history and mean stress effect, was used for the life estimation. The effect of notch tip radius, strain range, cyclic hardening rule were examined in this study. When these results were compared with the experimental ones, the global deformation was a good agreement but crack initiation cycle was higher than the experimental result
International Nuclear Information System (INIS)
Bradford, R.A.W.; Tipping, D.J.
2015-01-01
The ratchet and shakedown boundaries are derived analytically for a thin cylinder composed of elastic-perfectly plastic Tresca material subject to constant internal pressure with capped ends, plus an additional constant axial load, F, and a cycling secondary global bending load. The analytic solution is in good agreement with solutions found using the linear matching method. When F is tensile, ratcheting can occur for sufficiently large cyclic bending loads in which the pipe gets longer and thinner but its diameter remains the same. When F is compressive, ratcheting can occur in which the pipe diameter increases and the pipe gets shorter, but its wall thickness remains the same. When subject to internal pressure and cyclic bending alone (F = 0), no ratcheting is possible, even for arbitrarily large bending loads, despite the presence of the axial pressure load. The reason is that the case with a primary axial membrane stress exactly equal to half the primary hoop membrane stress is equipoised between tensile and compressive axial ratcheting, and hence does not ratchet at all. This remarkable result appears to have escaped previous attention. - Highlights: • A thin cylinder is subject to pressure and cyclic global bending and additional axial load. • Ratchet and shakedown boundaries are derived analytically and using LMM. • Good agreement is found. • No ratcheting occurs for zero additional axial load.
Effect of combined loading due to bending and internal pressure on pipe flaw evaluation criteria
International Nuclear Information System (INIS)
Miura, Naoki; Sakai, Shinsuke
2008-01-01
Considering a rule for the rationalization of maintenance of Light Water Reactor piping, reliable flaw evaluation criteria are essential for determining how a detected flaw will be detrimental to continuous plant operation. Ductile fracture is one of the dominant failure modes that must be considered for carbon steel piping and can be analyzed by elastic-plastic fracture mechanics. Some analytical efforts have provided various flaw evaluation criteria using load correction factors, such as the Z-factors in the JSME codes on fitness-for-service for nuclear power plants and the section XI of the ASME boiler and pressure vessel code. The present Z-factors were conventionally determined, taking conservativity and simplicity into account; however, the effect of internal pressure, which is an important factor under actual plant conditions, was not adequately considered. Recently, a J-estimation scheme, LBB.ENGC for the ductile fracture analysis of circumferentially through-wall-cracked pipes subjected to combined loading was developed for more accurate prediction under more realistic conditions. This method explicitly incorporates the contributions of both bending and tension due to internal pressure by means of a scheme that is compatible with an arbitrary combined-loading history. In this study, the effect of internal pressure on the flaw evaluation criteria was investigated using the new J-estimation scheme. The Z-factor obtained in this study was compared with the presently used Z-factors, and the predictability of the current flaw evaluation criteria was quantitatively evaluated in consideration of the internal pressure. (author)
A study on optimization of laser-generated ultrasound for evaluation of wall-thinning in pipelines
International Nuclear Information System (INIS)
Kang, Seung Hyun; Lee, Joon Hyun; Cho, Youn Ho
2004-01-01
Carbon steel pipes of nuclear power plants, local wall thinning may result from erosion-corrosion or FAC(Flow Accelerated Corrosion) damage. Local wall thinning is one of the major causes for the structural fracture of these pipes. Therefore, assessment of local wall thinning due to corrosion is an important issue in nondestructive evaluation for the integrity of nuclear power plants. In this study, a pulsed laser with an linear array slit generated guided waves in a carbon steel pipe. Time-frequency analysis of ultrasonic waveforms using the wavelet transform allowed the identification of generated guided wave modes by comparison with the theoretical dispersion curves. This study shows some experimental results about optimization of generating laser ultrasound using various linear array slits.
Flow visualization study of two-phase flow in a single bend outlet feeder pipe of a CANDU reactor
International Nuclear Information System (INIS)
Savalaxs, S.-A.; Lister, D.H.; Steward, F.R.
2005-01-01
In CANDU reactors, the feeder piping that is used to direct the high-temperature water coolant between the fuel channels and the steam generators is made of carbon steel. Since 1996, several CANDU stations have reported excessive corrosion of their outlet feeders. The first metre is particularity vulnerable because the piping there consists of single or double bends, which have relatively thin walls produced by the bending process. Early studies related the attack to the hydrodynamics of the coolant and verified that it was a type of flow-accelerated corrosion. In order to understand the hydrodynamics of the coolant in the outlet feeders by flow visualization, a full-scale transparent test section simulating the geometry and orientation of an outlet feeder bend with its upstream components was fabricated. The feeder consisted of a 54 mm diameter acrylic pipe with a 73 degree bend. This was connected to the upstream component with an acrylic simulation of a Grayloc flanged fitting. A test loop supplied room temperature water to the test section at flow rates up to 0.019 m3/s. Air could be injected into the water to give a mean volume fraction of up to 0.56. In this preliminary investigation, the size and velocity of air bubbles at different flow conditions and their distribution within the pipe bend were studied. Particular attention was paid to the flow pattern at the inside of the bend, where a CFD (computational fluid dynamics) code - Fluent 6.1-had failed to predict a liquid film in an earlier study. A high-speed digital video camera was used to determine the relation between bubble size and velocity. Such a relation should help to explain the discrepancy in the CFD modelling and provide the basis for accurate predictions of phase distribution in complex geometries at high flow rates. (authors)
Mass transfer effects in feeder flow-accelerated corrosion wall thinning
International Nuclear Information System (INIS)
Pietralik, J.
2008-01-01
Flow conditions play a dominant role in Flow-Accelerated Corrosion (FAC) under certain conditions, e.g., in CANDU feeders. While chemistry and materials set the overall potential for FAC, flow conditions determine the local distribution of wall thinning. Recent plant data of feeders and laboratory tests confirms that there is a close relationship between local flow conditions, expressed by mass transfer coefficient, and FAC rate in CANDU feeder bends. The knowledge of local effects can be useful for minimizing the number of inspected components, predicting the location of the highest FAC rate for a given piping component, and determining what components or feeders should be replaced. A similar evaluation applies also to FAC in heat transfer equipment such as heat exchangers and steam generators. The objective of this paper is to examine the relationship between FAC rate and local mass transfer parameters. For FAC where the flow is dominant, the FAC rate is proportional to mass flux of ferrous ions. The mass flux is the product of the mass transfer coefficient and the concentration difference, or degree of saturation. The mass transfer coefficient describes the intensity of the transport of corrosion products (ferrous ions) from the oxide-water interface into the bulk water. Therefore, this parameter can be used for predicting the local distribution of FAC rate in the mass-transfer controlled FAC. The degree of saturation reduces the mass flux, thus reducing the FAC rate. This effect can be significant in long piping, e.g., in outlet feeders. The paper presents plant and laboratory evidence for the relationship between local mass transfer conditions and the FAC rate. It shows correlations for mass transfer coefficient in components that are highly susceptible to FAC and most important flow parameters that affect mass transfer coefficient. The role of surface roughness, wall shear stress, and local turbulence is also discussed. (author)
Energy Technology Data Exchange (ETDEWEB)
Zahoor, A.; Kanninen, M.F.
1981-11-01
A method of evaluating the J-integral for a circumferentially cracked pipe in bending is proposed. The method allows a J-resistance curve to be evaluated directly from the load-displacement record obtained in a pipe fracture experiment. It permits an analysis for fracture instability in a circumferential crack growth using a J-resistance curve and the tearing modulus parameter. The influence of the system compliance on fracture instability is discussed in conjunction with the latter application. The importance of using a J-resistance curve that is consistent with the type of constraint for a given application is emphasized. The possibility of a pipe fracture emanating from a stress corrosion crack in the heat-affected zones of girth-welds in Type 304 stainless steel pipes was investigated. The J-resistance curve was employed. A pipe fracture experiment was performed using a spring-loaded four-point bending system that simulated an 8.8-m long section of unsupported 102-mm-dia pipe. An initial through-wall crack of length equal to 104 mm was used. Fracture instability was predicted to occur between 15.2 and 22.1 mm of stable crack growth at each tip. In the actual experiment, the onset of fracture instability occurred beyond maximum load at an average stable crack growth of 11.7 to 19 mm at each tip. 24 refs.
International Nuclear Information System (INIS)
Zahoor, A.; Kanninen, M.F.
1981-01-01
A method of evaluating the J-integral for a circumferentially cracked pipe in bending is proposed. The method allows a J-resistance curve to be evaluated directly from the load-displacement record obtained in a pipe fracture experiment. It permits an analysis for fracture instability in a circumferential crack growth using a J-resistance curve and the tearing modulus parameter. The influence of the system compliance on fracture instability is discussed in conjunction with the latter application. The importance of using a J-resistance curve that is consistent with the type of constraint for a given application is emphasized. The possibility of a pipe fracture emanating from a stress corrosion crack in the heat-affected zones of girth-welds in Type 304 stainless steel pipes was investigated. The J-resistance curve was employed. A pipe fracture experiment was performed using a spring-loaded four-point bending system that simulated an 8.8-m long section of unsupported 102-mm-dia pipe. An initial through-wall crack of length equal to 104 mm was used. Fracture instability was predicted to occur between 15.2 and 22.1 mm of stable crack growth at each tip. In the actual experiment, the onset of fracture instability occurred beyond maximum load at an average stable crack growth of 11.7 to 19 mm at each tip. 24 refs
International Nuclear Information System (INIS)
Ryu, Kyung Ha; Hwang, Il Soon; Kim, Ji Hyun
2013-01-01
Highlights: • Wall loss screening system (WalSS) has been developed based on ES-DCPD method. • Screening criteria was established based on the thinning of the actual shape that occur in the power plant. • With the criteria, the WalSS gives priority of the need for inspection. • This technique was successfully applied to commercial nuclear power plant. - Abstract: A new non-destructive evaluation (NDE) method has been developed for metal pipes for the detection wall thinning. The method has been showed to be suitable for applications to electric power generation plants where flow accelerated corrosion (FAC) of carbon steel piping is a significant cause of increased maintenance and plant personnel casualty. The wall thinning screening system (WalSS) was developed in two major phases. In the first phase, the equipotential switching direct current potential drop (ES-DCPD) method was developed for piping wall (Ryu et al., 2008a, 2010). In the second phase, in this paper, a quantitative detection criteria was developed. The relative ES-DCPD change of 3.8% has been defined as the screening criteria for wall thinning schematization. This criteria means that the component with measured ES-DCPD change greater than 3.8% is called for a more comprehensive examination. In the criteria development, all variables were taken into consideration based on commercial plant piping inspection data such as initial thickness distributions, wall thinning shape and nominal thickness. The developed WalSS based on ES-DCPD was applied to a moisture separator reheater (MSR) drain line of a commercial nuclear power plant (NPP) during a scheduled overhaul. The measured ES-DCPD change was 2.16%, which is lower than the ES-DCPD criteria, identifying the pipe having adequate wall thickness. This is confirmed by site thickness inspection using ultrasonic technique (UT)
International Nuclear Information System (INIS)
Zahoor, A.; Kanninen, M.F.
1980-01-01
A method of evaluating the J-integral for a circumferentially cracked pipe in bending is proposed. The method allows a J-resistance curve to be evaluated directly from the load-displacement record obtained in a pipe fracture experiment. This method also permits an analysis for fracture instability in a circumferential crack growth using a J-resistance curve and the tearing modulus parameter. The importance of using a J-resistance curve that is consistent with the type of constraint for a given application is emphasized. 18 refs
Parametric Study of Defect Detection in Pipes with Bend Using Guided Ultrasonic Waves
Directory of Open Access Journals (Sweden)
Jack Tan Jin
2016-01-01
Full Text Available The propagation behaviour of guided ultrasonic waves in a steel pipe with welded bend is studied by finite element simulation. The effectiveness of the longitudinal L(0,2 and torsional T(0,1 guided waves in detecting circumferential cut near the weld is investigated. In order to identify the presence of the defect, the reflection strength due to the cut is studied. The geometry of the weld is constructed based on common V-bevel butt joints and the anisotropy of the 316L stainless steel weld is included to correctly predict the scattering of ultrasonic waves. The finite element model is built to allow high accuracy. Detection of small circumferential cut (up to 60° circumferential extent can be achieved with longitudinal L(0,2 mode. Detection of moderate to large circumferential cut can be achieved by torsional T(0,1 or longitudinal L(0,2 modes, with T(0,1 mode preferred due to its less mode conversion to higher order modes.
International Nuclear Information System (INIS)
Smith, E.
1987-01-01
Tada, Paris and Gamble have used the tearing modulus approach to examine the stability of growth of a through-wall circumferential crack in a 304 stainless steel circular cylindrical pipe subject to bending deformation. They showed that crack growth is stable, in the sense that growth requires the rotation imposed at the pipe-ends to be increased, provided the pipe length is less than a critical length Lsub(c), which is given by their analysis. The Tada-Paris-Gamble analysis focuses on the question of the stability, or otherwise, of crack growth at the onset of crack extension. The analysis does not consider the possibilities that (a) instability might occur after some stable crack growth, and (b) arrest might occur after some unstable growth. A study of these aspects of the circumferential crack growth problem using the tearing modulus approach is precluded by the geometry dependence of the J-crack growth resistance curve. Consequently the present paper uses a crack tip opening angle criterion to describe crack growth, and thereby demonstrates that possibilities (a) and (b) should both occur, depending on the initial crack length and pipe length. In terms of relevance to the technologically important problem of cracking in Boiling Water Reactor piping, the important conclusion stemming from the paper's analysis is that stability of crack growth after the onset of crack extension is assured if the pipe length is less than a critical length L'sub(c). L'sub(c) is less than Lsub(c), the critical length relevant to the onset of crack extension, but it is still appreciably greater than the pipe run lengths in actual reactor piping systems, and safety against guillotine failure of a pipe is therefore generally assured. (author)
International Nuclear Information System (INIS)
Mohan, R.; Marschall, C.; Krishnaswamy, P.; Brust, F.; Ghadiali, N.; Wilkowski, G.
1995-04-01
This topical report summarizes the work on angled crack growth and combined loading effects performed within the Nuclear Regulatory Commission's research program entitled open-quotes Short Cracks in Piping and Piping Weldsclose quotes. The major impetus for this work stemmed from the observation that initial circumferential cracks in carbon steel pipes exhibited angular crack growth. This failure mode was little understood, and the effect of angled crack growth from an initially circumferential crack raised questions of how pipes under combined loading with torsional stresses would behave. There were three major conclusions from this work. The first was that virtually all ferritic nuclear pipes will have toughness anisotropy. The second was that the ratio of the normalized crack driving force (as a function of angle) to the normalized toughness (also as a function of the angle of crack growth) showed that there was an equal likelihood of cracks growing at any angle between 25 and 65 degrees. This agreed with the scatter of crack growth angles observed in pipe tests. Third, for combined loads with torsional stresses, an effective moment allows pure bending analyses to be used up to crack initiation. Crack opening area under combined loads could also be determined in this mariner
Energy Technology Data Exchange (ETDEWEB)
Mohan, R.; Marschall, C.; Krishnaswamy, P.; Brust, F.; Ghadiali, N.; Wilkowski, G. [Battelle, Columbus, OH (United States)
1995-04-01
This topical report summarizes the work on angled crack growth and combined loading effects performed within the Nuclear Regulatory Commission`s research program entitled {open_quotes}Short Cracks in Piping and Piping Welds{close_quotes}. The major impetus for this work stemmed from the observation that initial circumferential cracks in carbon steel pipes exhibited angular crack growth. This failure mode was little understood, and the effect of angled crack growth from an initially circumferential crack raised questions of how pipes under combined loading with torsional stresses would behave. There were three major conclusions from this work. The first was that virtually all ferritic nuclear pipes will have toughness anisotropy. The second was that the ratio of the normalized crack driving force (as a function of angle) to the normalized toughness (also as a function of the angle of crack growth) showed that there was an equal likelihood of cracks growing at any angle between 25 and 65 degrees. This agreed with the scatter of crack growth angles observed in pipe tests. Third, for combined loads with torsional stresses, an effective moment allows pure bending analyses to be used up to crack initiation. Crack opening area under combined loads could also be determined in this mariner.
International Nuclear Information System (INIS)
Mello, R.M.; Scheller, J.D.
1975-01-01
The inelastic analysis of elbows typical of use in Liquid Metal Fast Reactor piping systems is described. Detailed information on stresses, plastic and creep strains, and deformations throughout the elbow bodies resulting from elastic/plastic, elastic/plastic/creep, and elastic/plastic-creep/relaxation material behavior was obtained for the cases of applied inplane and out-of-plane moment loading on the elbows. Some conclusions are made concerning the nature of the resulting stresses in the elbows. The simplified pipe-bend element in the MARC nonlinear finite element program is used as the analytical tool. This element permits nonlinear analysis of piping elbows and pipeline systems at realistic cost. 16 refs
Fatigue analysis of flexible pipes using alternative element types and bend stiffener data
Chen, Minghao
2011-01-01
The flexible pipe is a vital part of a floating production system. The lifetime of a flexible riser system is crucial for the Health Safety and Environment (HSE) management. As a result of this, it is very necessary to carry out research on the lifetime of flexible pipe. In this thesis we formalized analysis on flexible pipes, utilizing the finite element analysis software BFLEX 2010, developed by MARINTEK. Chapter 1 describes basic knowledge about flexible pipe and relevant facilities. C...
International Nuclear Information System (INIS)
Semete, P.; Faidy, C.; Lautier, J.L.
2001-01-01
EDF has conducted a research programme to demonstrate the fracture resistance of carbon-manganese welded pipes. The main task of this programme consisted of testing three four inches diameter (114.3 mm O.D.) thin welded pipes (8.56 mm thick) which are representative of those of the sites. The three pipes were loaded under four point bending at a quasi-static rate at -20 C till their maximum bending moment was reached. This paper presents the experimental results, finite element calculations and their comparison with the simplified fracture assessment method of the RSE-M Code. (author)
Directory of Open Access Journals (Sweden)
Hun Yun
2016-06-01
Full Text Available Pipe wall thinning by flow-accelerated corrosion and various types of erosion is a significant and costly damage phenomenon in secondary piping systems of nuclear power plants (NPPs. Most NPPs have management programs to ensure pipe integrity due to wall thinning that includes periodic measurements for pipe wall thicknesses using nondestructive evaluation techniques. Numerous measurements using ultrasonic tests (UTs; one of the nondestructive evaluation technologies have been performed during scheduled outages in NPPs. Using the thickness measurement data, wall thinning rates of each component are determined conservatively according to several evaluation methods developed by the United States Electric Power Research Institute. However, little is known about the conservativeness or reliability of the evaluation methods because of a lack of understanding of the measurement error. In this study, quantitative models for UT thickness measurement deviations of nuclear pipes and fittings were developed as the first step for establishing an optimized thinning evaluation procedure considering measurement error. In order to understand the characteristics of UT thickness measurement errors of nuclear pipes and fittings, round robin test results, which were obtained by previous researchers under laboratory conditions, were analyzed. Then, based on a large dataset of actual plant data from four NPPs, a quantitative model for UT thickness measurement deviation is proposed for plant conditions.
International Nuclear Information System (INIS)
Roos, E.; Herter, K.-H.; Julisch, P.; Otremba, F.; Schuler, X.
2003-01-01
The determination of critical crack sizes or permissible/allowable loading levels in pipes with degraded pipe sections (circumferential cracks) for the assurance of component integrity is usually based on deterministic approaches. Therefore along with numerical calculational methods (finite element (FE) analyses) limit load calculations, such as e.g. the 'Plastic limit load concept' and the 'Flow stress concept' as well as fracture mechanics approximation methods as e.g. the R-curve method or the 'Ductile fracture handbook' and the R6-Method are currently used for practical application. Numerous experimental tests on both ferritic and austenitic pipes with different pipe dimensions were investigated at MPA Stuttgart. The geometries of the pipes were comparable to actual piping systems in Nuclear Power Plants, both BWR as well as PWR. Through wall cracks and part wall through cracks on the inside surface of the pipes were considered. The results of these tests were used to determine the flow stresses used within the limit load calculations. Therefore the deterministic concepts assessing the integrity of degraded pipes are available A new post-calculation of the above mentioned tests was performed using probabilistic approaches to assure the component integrity of degraded piping systems. As a result the calculated probability of failure was compared to experimental behaviour during the pipe test. Different reliability techniques were used for the verification of the probabilistic approaches. (author)
Technical report on the fatigue crack Growth Benchmark based on CEA pipe bending tests
International Nuclear Information System (INIS)
2001-07-01
In order to improve the estimation methods of surface crack propagation through the thickness of components, CEA has proposed a benchmark to members of the IAGE WG, sub-group on Integrity of metal components and structures. The subject is a simple configuration of a pipe containing an axisymmetric notch and submitted to a cyclic bending load. An experimental data-set form CEA was used to validate three issues in the topic of Leak Before Break. - Crack initiation, - Crack propagation through the thickness, - Crack penetration. All material and geometrical data which are necessary for the simulation were given in the proposal, including experimental results. Due to the peculiar complexity of the problem, it was decided to focus the work on methodologies comparison so as to allow participants to tune up parameters and adjust their models and tools. This report presents all estimations performed by the participants and collected by CEA. They are compared to the experimental results. An analysis of the used procedures is also proposed. This, associated with the study of the accuracy of different methodologies, leads to comments and recommendations on the analysis of fatigue crack growth. The participation in the first step was important: nine participants have proposed analyses, sometimes parametric analysis to estimate crack growth. Results sorted out three estimation methods groups that give results in accordance with experimental ones (these three groups are based on a strain range evaluation and the fatigue curve of the material): - The use of an elastic stress at the notch tip and a fatigue notch concentration factor to determine the strain range. - The use of a KI (or elastic F.E. calculation) and a Neuber rule for the estimation of the strain range at a characteristic distance from the crack tip. - The direct calculation of the strain range at the characteristic distance by an elastic plastic F.E. calculation. Only 4 participants have proposed an estimate of the
International Nuclear Information System (INIS)
Kim, Nam In; Kim, Young Sik; Kim, Kyung Soo; Chang, Hyun Young; Park, Heung Bae; Sung, Gi Ho; Sung, Gi Ho
2015-01-01
The usage of bending products recently have increased since many industries such as automobile, aerospace, shipbuilding, and chemical plants need the application of pipings. Bending process is one of the inevitable steps to fabricate the facilities. Induction heat bending is composed of compressive bending process by local heating and cooling. This work focused on the effect of induction heat bending process on the properties of ASME SA312 Gr. TP304 stainless steel pipes. Tests were performed for base metal and bended area including extrados, intrados, crown up, and down parts. Microstructure was analyzed using an optical microscope and SEM. In order to determine intergranular corrosion resistance, Double Loop Electrochemical Potentiokinetic Reactivation (DL-EPR) test and ASTM A262 practice A and C tests were done. Every specimen revealed non-metallic inclusion free under the criteria of 1.5i of the standard and the induction heat bending process did not affect the non-metallic inclusion in the alloys. Also, all the bended specimens had finer grain size than ASTM grain size number 5 corresponding to the grain sizes of the base metal and thus the grain size of the pipe bended by induction heat bending process is acceptable. Hardness of transition start, bend, and transition end areas of ASME SA312 TP304 stainless steel was a little higher than that of base metal. Intergranular corrosion behavior was determined by ASTM A262 practice A and C and DL-EPR test, and respectively step structure, corrosion rate under 0.3 mm/y, and Degree of Sensitization (DOS) of 0.001 - 0.075 % were obtained. That is, the induction heat bending process didn't affect the intergranular corrosion behavior of ASME SA312 TP304 stainless steel
Directory of Open Access Journals (Sweden)
Salau Tajudeen A.O.
2014-01-01
Full Text Available This study reported a simulation approach to the understanding of the interactions between a buried pipe and the soil system by computing the bending stress variation of harmonically-excited buried pipes. The established principles of linear dynamics theory and simple beam theory were utilised in the analysis of the problem of buried pipe bending stress accumulation and its dynamics. With regards to the parameters that influence the bending stress variations, the most important are the isolation factor, uniform external load, and the corresponding limiting conditions. The simulated mathematical expressions, containing static and dynamic parameters of the buried pipe and earth, were coded in Fortran programming language and applied in the simulation experiment. The results obtained showed that harmonically-excited buried thick-walled pipe became stable and effective when the ratio of the natural frequency of vibration to the forced frequency is greater than 2.0, whenever the damped factor is used as the control parameter for the maximum bending stress. The mirror image of the stress variation produces variation in the location of the maximum bending stress in quantitative terms. The acceptable pipe materials for the simulated cases must have yield strength in bending greater than or equal to 13.95 MPa. The results obtained in this work fill a gap in the literature and will be useful to pipeline engineers and designers, as well as to environmental scientists in initialising and controlling environmental issues and policy formulation concerning the influence of buried pipe on the soil and water in the environment.
Imperfection analysis of flexible pipe armor wires in compression and bending
DEFF Research Database (Denmark)
Østergaard, Niels Højen; Lyckegaard, Anders; Andreasen, Jens H.
2012-01-01
The work presented in this paper is motivated by a specific failure mode known as lateral wire buckling occurring in the tensile armor layers of flexible pipes. The tensile armor is usually constituted by two layers of initially helically wound steel wires with opposite lay directions. During pipe...... ability of the wires. This may cause the wires to buckle in the circumferential pipe direction, when these are restrained against radial deformations by adjacent layers. In the present paper, a single armoring wire modeled as a long and slender curved beam embedded in a frictionless cylinder bent...
User's guide to MITRE, a stress analysis program for Mitred pipe bends
International Nuclear Information System (INIS)
Beveridge, D.C.; Carmichael, G.D.T.
1977-12-01
The MITRE computer program calculates the flexibility factor, circumferential and longitudinal inside and outside surface bending stress ratio, pressure stresses, and total stresses around the mitre section at both the mid and edge section locations of a pressurised multimitred bend under in and/or out of plane bending. Additionally, the circumferential and longitudinal strains, equivalent stress (Mises and Tresca), principal stresses, and total stresses perpendicular and parallel to the edge section at the inside and outside surfaces are calculated for the edge section. The stresses sustained by single mitres subjected to internal pressure can also be evaluated for bends with either 'long' or 'short' leg lengths. Results are tabulated and plotted in graphical form on the line printer. (author)
Parametric peak stress functions of 90o pipe bends with ovality under steady-state creep conditions
International Nuclear Information System (INIS)
Yaghi, A.H.; Hyde, T.H.; Becker, A.A.; Sun, W.
2009-01-01
Stress-based life prediction techniques are commonly used to estimate the failure life of pressurised pipe-related components, such as welds and bends, under creep conditions. Previous research has shown that reasonable life predictions can be obtained, based on the steady-state peak stresses, compared with the life predictions obtained from creep damage modelling. In this work, a series of parametric steady-state peak rupture stress functions of right-angled pipe bends with ovality are presented, which are based on the results obtained from finite element (FE) analyses, covering a number of material property and geometry parameters in practical ranges. Methods used to determine the stress functions are described. The FE analyses have been performed using axisymmetric models, subjected to internal pressure only, with a Norton creep law. Typical examples of parametric peak stress curve fitting are shown. In particular, the accuracy of the interpolation and extrapolation abilities of the stress functions is assessed. The results show that in most cases the interpolated and extrapolated peak stresses are accurate to within ±3% and ±5%, respectively.
Directory of Open Access Journals (Sweden)
Bo Sun
2018-03-01
Full Text Available In the degradation process, the randomness and multiplicity of variables are difficult to describe by mathematical models. However, they are common in engineering and cannot be neglected, so it is necessary to study this issue in depth. In this paper, the copper bending pipe in seawater piping systems is taken as the analysis object, and the time-variant reliability is calculated by solving the interference of limit strength and maximum stress. We did degradation experiments and tensile experiments on copper material, and obtained the limit strength at each time. In addition, degradation experiments on copper bending pipe were done and the thickness at each time has been obtained, then the response of maximum stress was calculated by simulation. Further, with the help of one kind of Monte Carlo method we propose, the time-variant reliability of copper bending pipe was calculated based on the stochastic degradation process and interference theory. Compared with traditional methods and verified by maintenance records, the results show that the time-variant reliability model based on the stochastic degradation process proposed in this paper has better applicability in the reliability analysis, and it can be more convenient and accurate to predict the replacement cycle of copper bending pipe under seawater-active corrosion.
On the impact bending test technique for high-strength pipe steels
Arsenkin, A. M.; Odesskii, P. D.; Shabalov, I. P.; Likhachev, M. V.
2015-10-01
It is shown that the impact toughness (KCV-40 = 250 J/cm2) accepted for pipe steels of strength class K65 (σy ≥ 550 MPa) intended for large-diameter gas line pipes is ineffective to classify steels in fracture strength. The results obtained upon testing of specimens with a fatigue crack and additional sharp lateral grooves seem to be more effective. In energy consumption, a macrorelief with splits is found to be intermediate between ductile fracture and crystalline brittle fracture. A split formation mechanism is considered and a scheme is proposed for split formation.
International Nuclear Information System (INIS)
Rahman, S.; Wilkowski, G.M.; Bonora, N.
1996-01-01
Current models for the crack-opening-area analysis of pipes with circumferential through-wall cracks are based on various idealizations or assumptions which are often necessary to simplify the mathematical formulation and numerical calculation. This paper focuses on the validity of two such assumptions that involve off-centered cracks and the restraint of induced bending caused by pressure, and quantifies their effects on the crack-opening area analysis of pipes. Finite element and/or simple estimation methods were employed to compute the center-crack-opening displacement and crack-opening shape for a through-wall-cracked pipe, considering off-centered cracks and the restraint of induced bending caused by pressure. The results of the analyses show that, for both cases, the crack-opening area can be reduced significantly. For pipes with off-centered cracks, the crack-opening area can be evaluated from analyses of symmetrically centered cracks and assuming elliptical profile. For pipes with complete restraint of the induced bending caused by pressure, the reduction in crack-opening area depends on the crack size. When the crack size is small, the restraint effects can be ignored. However, when the crack size is large, the restrained crack opening can be significantly smaller than the unrestrained crack opening, depending on the length of pipe involved; hence, it may be important for the crack-opening-area and leak-rate analyses. (orig.)
Laser-Doppler measurements of laminar and turbulent flow in a pipe bend
Energy Technology Data Exchange (ETDEWEB)
Enayet, M.M.; Gibson, M.M.; Taylor, A.M.K.P.; Yianneskis, M.
1982-12-01
Laser-Doppler measurements are reported for laminar and turbulent flow through a 90/sup 0/ bend of circular cross-section with mean radius of curvature equal to 2.8 times the diameter. The measurements were made in cross-stream planes 0.58 diameters upstream of the bend inlet plane, in 30, 60, and 75/sup 0/ planes in the bend and in planes one and six diameters downstream of the exit plane. Three sets of data were obtained: for laminar flow at Reynolds numbers of 500 and 1093 and for turbulent flow at the maximum obtainable Reynolds number of 43 000. The results show the development of strong pressure-driven secondary flows in the form of a pair of counter-rotating vortices in the streamwise direction. The strength and character of the secondary flows were found to depend on the thickness and nature of the inlet boundary layerd, conditions which could not be varied independently of Reynolds number. The quantitative anemometer measurements are supported by flow visualization studies. Refractive index matching at the fluid-wall interface was not used; the measurements consist, therefore, of streamwise components of mean and fluctuating velocities only, supplemented by wall pressure measurements for the turbulent flow. This displacement of the laser measurement volume due to refraction is allowed for in simple geometrical calculations. The results are intended for use as benchmark data for calibrating flow calculation methods.
International Nuclear Information System (INIS)
Touboul, F.; Ben Jdidia, M.; Acker, D.
1989-01-01
Design rules for class 1 piping components are based on stress indices (B, C, K) and flexibility factors (k). For elbows, adjacent straight parts and internal pressure inhibit ovalization of the cross-section, so reducing the sub-mentioned indices. Published theoretical works and experimental results allow for improvement of coded values. End effect may be represented by a suitable function of the elbow angle. The favourable effect of pressure on C 2 , for fatigue damage evaluation, can be taken into account
Laser Doppler measurements of laminar and turbulent flow in a pipe bend
Enayet, M. M.; Gibson, M. M.; Taylor, A. M. K. P.; Yianneskis, M.
1982-01-01
The streamwise components of velocity in the flow through a ninety degree bend of circular cross section for which the ratio of radius of curvature to diameter is 2.8 were measured. The development of strong pressure driven secondary flow in the form of a pair of counter rotating vortices in the steamwise direction is shown. Refractive index matching at the fluid wall interface was not employed; the displacement of the measurement volume due to refraction is allowed for in simple geometrical calculations.
Energy Technology Data Exchange (ETDEWEB)
Steinbuch, R [Fachhochschule fuer Technik und Wirtschaft Reutlingen (Germany). Fachbereich Maschinenbau
1998-11-01
Methods for calculation of critical, circumferential through-wall crack lengths in pipes have been developed and verified by several research projects. In applications during the last few years it has been found that the force or displacement-controlled loads have to be considered separately, and this approach was integrated into the recent methods. Methods so far assumed cracks to be located in welds joining straight pipes. But this approach starts from an incomplete picture of reality, as with today`s technology, circumferential welds are less frequent in straight pipes and much more frequent in pipework of other geometry, as for instance in welds joining straight pipes and bends, or bends with longer legs, nozzles, or T-pieces. The non-linear FEM parameter study presented in the paper, covering cases with internal pressure of pipes and one-dimensional bending loads, is based on current geometries of pipework in the primary and secondary loops of industrial plants and compares the conditions induced by circumferential through-wall cracks in welds joining only straight pipes and in those joining bended and straight pipes. At the relevant, displacement-controlled bending loads due to hampered thermal expansion of the pipe system, the critical through-wall cracks lengths occurring in pipe-to-bend welds are of about the same size and importance as those in pipe-to-pipe welds. As for the case of force-controlled loads, the technical codes calculate more serious effects and require lower bending load limits. Within the range of admissible loads given in the codes, the critical through-wall crack lengths occurring in pipe-to-bend welds are similar in size to those in straight pipe welds. It is therefore a conservative or realistic approach to apply the values determined for critical through-wall crack lengths in pipe-to-pipe joints also to pipe-to-bend welds. (orig./CB) [Deutsch] Verfahren zur Berechnung kritischer Umfangdurchrisslaengen in Rohrleitungen wurden in
International Nuclear Information System (INIS)
Rahman, S.; Ghadiali, N.; Wilkowski, G.; Bonora, N.
1995-01-01
Estimation of leak rate is an important element in developing leak-before-break (LBB) methodology for piping integrity and safety analysis of nuclear power plants. Here, current models for the crack-opening-area analysis of pipes with circumferential through-wall cracks are based on various idealizations or assumption which are often necessary to simplify the mathematical formulation and numerical calculation. This paper focuses on the validity of two such assumptions involving off-centered cracks and restraint of induced bending due to pressure and quantifies their effects on the crack-opening analysis of pipes. Both finite element and/or simple estimation methods were employed to compute the center-crack-opening displacement and crack-opening shape for a through-wall-cracked pipe considering off-centered cracks and restrain of induced bending due to pressure. The results of analyses show that for both cases the crack-opening area can be reduced significantly. For pipes with off-centered cracks, the crack-opening area can be evaluated from analyses of symmetrically centered cracks and assuming elliptical profile. For pipes with complete restraint of induced bending due to pressure, the reduction of crack-opening area depends on the crack size. When the crack size is small, the restraint effects can be ignored. However, when the crack size is larger, the restrained crack-opening can be significantly smaller than the unrestrained crack-opening depending on the length of pipe involved, and hence, may be important for the crack-opening-area and leak-rate analyses
Energy Technology Data Exchange (ETDEWEB)
Kim, Hyung Joon [School of Mechanical and Aerospace Engineering, Seoul National University, Gwanak-gu, Seoul 151-744 (Korea, Republic of); Kim, Kyung Hoon, E-mail: kimkh@khu.ac.kr [Department of Mechanical Engineering, Kyung Hee University, Seochun 1, Yongin, Gyeonggi 446-701 (Korea, Republic of)
2016-05-15
Highlights: • Wall-thinning erosion of pipelines in plants leads to fatal accidents unexpectedly. • Flow Acceleration Corrosion (FAC) is a main reason of wall-thinning. • For industrial safety, it is necessary to verify the tendency of FAC. • We focused on local wall thinning by FAC with intuitional visualization experiment and numerical analysis in elbow pipe.
Energy Technology Data Exchange (ETDEWEB)
Kim, Ki-Tae; Kim, Young-Sik [Andong National University, Gyeongbuk (Korea, Republic of); Chang, Hyun-Young; Park, Heung-Bae [KEPCO EandC, Gyeongbuk (Korea, Republic of); Sung, Gi-Ho; Shin, Min-Chul [Sungil SIM Co. Ltd, Busan (Korea, Republic of)
2016-11-15
In many plants, including nuclear power plants, pipelines are composed of numerous fittings such as elbows. When plants use these fittings, welding points need to be increased, and the number of inspections also then increases. As an alternative to welding, the pipe bending process forms bent pipe by applying strain at low or high temperatures. This work investigates how heat treatment affects on the boric acid corrosion of ASME SA335 Gr. P22 caused by the induction heat bending process. Microstructure analysis and immersion corrosion tests were performed. It was shown that every area of the induction heat bent pipe exhibited a high corrosion rate in the boric acid corrosion test. This behavior was due to the enrichment of phosphorous in the ferrite phase, which occurred during the induction heat bending process. This caused the ferrite phase to act as a corrosion initiation site. However, when re-heat treatment was applied after the bending process, it enhanced corrosion resistance. It was proved that this resistance was closely related to the degree of the phosphorus segregation in the ferrite phase.
Vollrath, Bastian; Hübel, Hartwig
2018-01-01
The Simplified Theory of Plastic Zones (STPZ) may be used to determine post-shakedown quantities such as strain ranges and accumulated strains at plastic or elastic shakedown. The principles of the method are summarized. Its practical applicability is shown by the example of a pipe bend subjected to constant internal pressure along with cyclic in-plane bending or/and cyclic radial temperature gradient. The results are compared with incremental analyses performed step-by-step throughout the entire load history until the state of plastic shakedown is achieved.
International Nuclear Information System (INIS)
Supa-Amornkul, S.; Lister, D.H.; Steward, F.R.
2005-01-01
'Full text:' In CANDU-6 reactors, the pressurized high-temperature coolant flows through 380 fuel channels passing horizontally through the core. Each end of a fuel channel has a stainless steel annular end-fitting connected to a carbon steel feeder pipe. The outlet coolant, which is at 310 o C with up to 0.30 steam voidage, turns through 90 o as it passes from flow in the annular end-fitting to pipe flow in the feeder via a Grayloc connector. Since 1996, several CANDU stations have reported excessive corrosion of their outlet feeder pipes; especially between the first metre, which consisted of single or double bends. Early studies related the attack to the hydrodynamics of the coolant and verified that it was a type of flow accelerated corrosion. In order to understand the hydrodynamics of the coolant in the outlet feeders by flow-visualization, a full-scale transparent test section simulating the geometry and orientation of an outlet feeder bend with its upstream annular end-fitting were fabricated. The feeder consisted of a 54 mm inside diameter acrylic pipe with a 73 o bend, connecting to an acrylic simulation of a Grayloc flanged fitting and annular end-fitting. The annular end-fitting consisted of an inner pipe, 110 mm outer diameter, and an outer pipe, 150 mm inner diameter, both 190.7 cm long in length. The tests were performed with water and air at atmospheric pressure and room temperature. The maximum water volumetric flow rate was 19 L/s and the volume fraction of air varied from 0.05 to 0.56. The phase distributions within the feeder pipe and along the length of the annulus were investigated with a digital video recorder. Size, concentration and velocity of the air bubbles at particular locations were studied with a high-speed digital still camera and a high-speed digital video camera. Phase distributions and variations in bubble size with velocity were determined. Particular attention was paid to the flow pattern at the inside of the bend, where a CFD
Energy Technology Data Exchange (ETDEWEB)
Supa-Amornkul, S.; Lister, D.H.; Steward, F.R. [Univ. of New Brunswick, Fredericton, New Brunswick (Canada)]. E-mail: h796e@unb.ca; dlister@unb.ca; fsteward@unb.ca
2005-07-01
'Full text:' In CANDU-6 reactors, the pressurized high-temperature coolant flows through 380 fuel channels passing horizontally through the core. Each end of a fuel channel has a stainless steel annular end-fitting connected to a carbon steel feeder pipe. The outlet coolant, which is at 310{sup o}C with up to 0.30 steam voidage, turns through 90{sup o} as it passes from flow in the annular end-fitting to pipe flow in the feeder via a Grayloc connector. Since 1996, several CANDU stations have reported excessive corrosion of their outlet feeder pipes; especially between the first metre, which consisted of single or double bends. Early studies related the attack to the hydrodynamics of the coolant and verified that it was a type of flow accelerated corrosion. In order to understand the hydrodynamics of the coolant in the outlet feeders by flow-visualization, a full-scale transparent test section simulating the geometry and orientation of an outlet feeder bend with its upstream annular end-fitting were fabricated. The feeder consisted of a 54 mm inside diameter acrylic pipe with a 73{sup o} bend, connecting to an acrylic simulation of a Grayloc flanged fitting and annular end-fitting. The annular end-fitting consisted of an inner pipe, 110 mm outer diameter, and an outer pipe, 150 mm inner diameter, both 190.7 cm long in length. The tests were performed with water and air at atmospheric pressure and room temperature. The maximum water volumetric flow rate was 19 L/s and the volume fraction of air varied from 0.05 to 0.56. The phase distributions within the feeder pipe and along the length of the annulus were investigated with a digital video recorder. Size, concentration and velocity of the air bubbles at particular locations were studied with a high-speed digital still camera and a high-speed digital video camera. Phase distributions and variations in bubble size with velocity were determined. Particular attention was paid to the flow pattern at the inside
Almabrok, Almabrok A.; Aliyu, Aliyu M.; Baba, Yahaya D.; Lao, Liyun; Yeung, Hoi
2018-01-01
We investigate the effect of a return U-bend on flow behaviour in the vertical upward section of a large-diameter pipe. A wire mesh sensor was employed to study the void fraction distributions at axial distances of 5, 28 and 47 pipe diameters after the upstream bottom bend. The study found that, the bottom bend has considerable impacts on up-flow behaviour. In all conditions, centrifugal action causes appreciable misdistribution in the adjacent straight section. Plots from WMS measurements show that flow asymmetry significantly reduces along the axis at L/D = 47. Regime maps generated from three axial locations showed that, in addition to bubbly, intermittent and annular flows, oscillatory flow occurred particularly when gas and liquid flow rates were relatively low. At this position, mean void fractions were in agreement with those from other large-pipe studies, and comparisons were made with existing void fraction correlations. Among the correlations surveyed, drift flux-type correlations were found to give the best predictive results.
DEFF Research Database (Denmark)
Vestergaard Lukassen, Troels; Glejbøl, Kristian; Lyckegaard, Anders
2016-01-01
to stress patterns obtained during in-situ OMS measurements carried out during an actual experimental inplane bending test. The study showed a good correlation between the stress variation predicted with the finite element model and the measured stress variation.......To predict the lifetime and long-term properties of tensile armour wires in a dynamically loaded pipe, it is essential to have a tool which allows detailed prediction of the stress variations in the tensile armour wires during global pipe loading. Furthermore, detailed understanding of the stress...... variations will allow for performance optimization of the armour layers. To study the detailed stress variations in flexible pipes during dynamic loading, a comprehensive three-dimensional implicit nonlinear finite element model has been developed. The predicted numerical stress variations will be compared...
Development of new assessment methodology for locally corroded pipe
International Nuclear Information System (INIS)
Lim, Hwan; Shim, Do Jun; Kim, Yun Jae; Kim, Young Jin
2002-01-01
In this paper, a unified methodology based on the local stress concept to estimate residual strength of locally thinned pipes is proposed. An underlying idea of the proposed methodology is that the local stress in the minimum section for locally thinned pipe is related to the reference stress, popularly used in creep problems. Then the problem remains how to define the reference stress, that is the reference load. Extensive three-dimensional Finite Element (FE) analyses were performed to simulate full-scale pipe tests conducted for various shapes of wall thinned area under internal pressure and bending moment. Based on these FE results, the reference load is proposed, which is independent of materials. A natural outcome of this method is the maximum load capacity. By comparing with existing test results, it is shown that the reference stress is related to the fracture stress, which in turn can be posed as the fracture criterion of locally thinned pipes. The proposed method is powerful as it can be easily generalised to more complex problems, such as pipe bends and tee-joints
International Nuclear Information System (INIS)
Park, S. H.; Kim, K. H.; Hwang, K. M.
2010-01-01
When components made of carbon steel in nuclear, fossil, and industry plants are exposed to flowing fluid, wall thinning caused by FAC (flow accelerated corrosion) can be generated and eventually ruptured at the portion of pressure boundary. A study to identify the locations generating local wall thinning and to disclose turbulence coefficients related to the local wall thinning was performed. Experiments and numerical analyses for orifice of down-scaled piping components were performed and the results were compared. Based on the results that the flow behaviors inside piping components can be simulated by numerical analysis, numerical analyses for magnified models to actual size of plants were performed. To disclose the relationship between turbulence coefficients and local thinning rate, numerical analyses were preformed for orifice components included in the main feedwater systems. The turbulence coefficients based on the numerical analyses were compared with the local wear rate based on the measured data. From the comparison of the results, the vertical flow velocity component (Vr) flowing to the wall after separating in the wall due to the geometrical configuration and colliding with the wall directly at an angle of some degree was analogous to the configuration of local wall thinning. (authors)
International Nuclear Information System (INIS)
Urabe, Yoshio
2015-01-01
In order to rationalize the low cycle fatigue evaluation of elbow piping subjected to in-plane cyclic bending displacement, an advanced revised universal slope method is proposed. In the proposed method, the coefficient of the first term of the fatigue life equation which resembles Manson's equation is expressed by parameters of the multi-axial degree, the tensile strength and the fracture strength. Also, the coefficient of the second term is expressed by the multi-axial degree, the fracture ductility and the minimum fracture ductility under the maximum multi-axial degree. Here equivalent strain range is used for the fatigue life estimation. The previously carried out pipe elbow test data were reanalyzed using the proposed method. As the result, the experimentally obtained fatigue lives had considerably good coincidences with the predicted fatigue lives by the proposed method. Application of the proposed method is also discussed. (author)
Investigation of erosion behavior in different pipe-fitting using Eulerian-Lagrangian approach
Kulkarni, Harshwardhan; Khadamkar, Hrushikesh; Mathpati, Channamallikarjun
2017-11-01
Erosion is a wear mechanism of piping system in which wall thinning occurs because of turbulent flow along with along with impact of solid particle on the pipe wall, because of this pipe ruptures causes costly repair of plant and personal injuries. In this study two way coupled Eulerian-Lagrangian approach is used to solve the liquid solid (water-ferrous suspension) flow in the different pipe fitting namely elbow, t-junction, reducer, orifice and 50% open gate valve. Simulations carried out using incomressible transient solver in OpenFOAM for different Reynolds's number (10k, 25k, 50k) and using WenYu drag model to find out possible higher erosion region in pipe fitting. Used transient solver is a hybrid in nature which is combination of Lagrangian library and pimpleFoam. Result obtained from simulation shows that exit region of elbow specially downstream of straight, extradose of the bend section more affected by erosion. Centrifugal force on solid particle at bend affect the erosion behavior. In case of t-junction erosion occurs below the locus of the projection of branch pipe on the wall. For the case of reducer, orifice and a gate valve reduction area as well as downstream is getting more affected by erosion because of increase in velocities.
International Nuclear Information System (INIS)
Wilkowski, G.M.; Zahoor, A.; Kanninen, M.F.
1980-01-01
The possibility of a pipe fracture emanating from a stress corrosion crack in the heat-affected zones of girth-welds in Type 304 stainless steel pipes was investigated. The J-resistance curve--tearing modulus parameter for the prediction of crack initiation, stable growth and fracture instability--was employed. In the actual experiment, the onset of fracture instability occurred beyond maximum load at an average stable crack growth of 16 to 19 mm (0.63 to 0.75-in.) at each tip. 6 refs
Defect Depth Measurement of Straight Pipe Specimen Using Shearography
International Nuclear Information System (INIS)
Chang, Ho Seob; Kim, Kyung Suk
2012-01-01
In the nuclear industry, wall thinning defect of straight pipe occur the enormous loss in life evaluation and safety evaluation. To use non-destructive technique, we measure deformation, vibration, defect evaluation. But, this techniques are a weak that is the measurement of the wide area is difficult and the time is caught long. In the secondary side of nuclear power plants mostly used steel pipe, artificiality wall thinning defect make in the side and different thickness make to the each other, wall thinning defect part of deformation measure by using shearography. In addition, optical measurement through deformation, vibration, defect evaluation evaluate pipe and thickness defects of pressure vessel is to evaluate quantitatively. By shearography interferometry to measure the pipe's internal wall thinning defect and the variation of pressure use the proposed technique, the quantitative defect is to evaluate the thickness of the surplus. The amount of deformation use thickness of surplus prediction of the actual thickness defect and approximately 7 percent error by ensure reliability. According to pressure the amount of deformation and the thickness of the surplus through DB construction, nuclear power plant pipe use wall thinning part soundness evaluation. In this study, pressure vessel of thickness defect measure proposed nuclear pipe of wall thinning defect prediction and integrity assessment technology development. As a basic research defected theory and experiment, pressure vessel of advanced stability and soundness and maintainability is expected to contribute foundation establishment
Cold bending of 34'' OD API 5L X80 pipes; Curvamento a frio de tubos API 5L X80 de 34'' de diametro
Energy Technology Data Exchange (ETDEWEB)
Silva, Ronaldo; Moreira, Fabio A.; Chad, Luis; Fritz, Marcelo C. [TenarisConfab, Pindamonhangaba, SP (Brazil); Batista, Gilmar Z.; Hippert, Eduardo [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil)
2008-07-01
A key factor that demands special attention in the pipeline construction is the cold bending process, since 30 to 40% of the pipes use this process in the field. This study aimed to evaluate the X80 cold bending operational parameters, in order make viable the use of this process in the installation of future onshore pipelines. Three 34''OD x 0,750'' pipes were bended. The bending was conducted using a hydraulic equipment with application of equally spaced punches, recording the correspondent angles related to the elastic and plastic deformations in order to assess the spring-back effect and performing dimensional inspection. Samples from pipe and the weld were subjected to mechanical and metallographic tests. It was possible to obtain a 19 deg curve and 27D radius without presenting any evidence of wrinkles, out of roundness or any type of mechanical damage. After analysis, all criteria established from project specifications were complied, the mechanical tests performed allowed comparing pipe mechanical properties of straight and bended regions. The results of this study provide technical know how for future X80 onshore pipelines applications. (author)
Radiation transmission pipe thickness measurement system
International Nuclear Information System (INIS)
Higashi, Yasuhiko
2010-01-01
Fuji Electric Systems can be measured from the outer insulation of the transmission Characteristics and radiation detection equipment had been developed that can measure pipe wall thinning in plant and running, the recruitment of another three-beam calculation method by pipe thickness measurement system was developed to measure the thickness of the pipe side. This equipment has been possible to measure the thickness of the circumferential profile of the pipe attachment by adopting automatic rotation. (author)
Investigation of air-water flow in a horizontal pipe with 90 degree bends using wire mesh sensors
Energy Technology Data Exchange (ETDEWEB)
Bowden, R.C.; Yang, S.K., E-mail: robert.bowden@cnl.ca, E-mail: sun-kyu.yang@cnl.ca [Canadian Nuclear Laboratories, Chalk River, ON (Canada)
2015-07-01
Wire mesh sensors were used to investigate the void fraction distribution along a 9 meter long, 50.8 mm diameter, horizontal test section that contained two 90 degree bends. Deionised water and compressed air were used as the working fluids, with the bubbly flow regime achieved at a superficial liquid velocity of 3.5 m/s and superficial gas velocities that varied between 0.1 and 1.2 m/s. The effects of superficial gas velocity and axial location on the void fraction distribution were investigated. Bubble and slug flow patterns were identified using a probability density function analysis based on a Gaussian mixture model. (author)
SCF analysis of a pressurized vessel-nozzle intersection with wall thinning damage
International Nuclear Information System (INIS)
Qadir, M.; Redekop, D.
2009-01-01
A three-dimensional finite element analysis is carried out of a pressurized vessel-nozzle intersection (tee joint), with wall thinning damage. A convergence-validation study is first carried out for undamaged intersections, in which comparisons are made with previously published work for the stress concentration factor (SCF), and good agreement is observed. A study is then carried out for specific tee joints to examine the effect on the SCF of varying the extent of the wall thinning damage. Finally, a parametric study is conducted in which the SCF is computed for a wide range of tee joints, initially considered undamaged, and then with wall thinning damage.
International Nuclear Information System (INIS)
Grebner, H.; Hoefler, A.; Hunger, H.
1989-01-01
The experiments carried out so far on straight pipes with circumferential cracks and results of subsequent calculations from this experiment are introduced. The subsequent calculations are not yet completed at all points. From the experiments one can record that the selected crack sizes and stresses have guaranteed stable crack behaviour in all cases. The comparison of experimental and calculated crack openings shows satisfactory agreement (difference about 20% for experiment E22.03. The compared leak rates show differences of up to about 50% (in isolated cases even more). For small leak rates (0.01 to 0.1 kg/sec), one can expect a difference of about 100% between calculation and experiment. For medium leak rates, we regard a maximum difference of about 30% as achievable. For large leak rates, the achievable accuracy plays no part for the detectability. (orig./DG) [de
International Nuclear Information System (INIS)
Yuki, Kazuhisa; Hashizume, Hidetoshi; Tanaka, Masaaki; Muramatsu, Toshiharu
2006-03-01
In T-junction pipe, where two fluids of different temperatures mix together, temperature fluctuation is induced due to unstable fluid mixing. Since there is a possibility that high cycle thermal fatigue in structural materials is caused by this temperature fluctuation in fluid, the development of the mitigation and control techniques for the thermal fatigue is one of the most important issues in the future plant design. If a 90-degree bend exists in the upstream of T-junction pipe, a secondary flow formed in the bend makes the fluid mixing phenomena even more complex. This study aims to clarify the effects of curvature ratio of the bend on the temperature fluctuation in T-junction pipe, by the flow visualization with PIV (Particle Image Velocimetry) and the measurement of fluid temperature in the vicinity of wall with thermo couples. From the visualization, it is clarified that a jet from branch pipe swings and sways near the wall and they brings strong temperature fluctuation in comparison of the case without the 90-degree bend. In the case of the short curvature bend, in which there exists flow separation, the fluid mixing and the temperature fluctuation characteristics are completely different from those in the case of the long curvature bend. Furthermore, in the case of long curvature bend, in which the flow separation doesn't occur, there are cautionary conditions that the temperature fluctuation is maximized in a transition regime of a stratified flow and a turn-jet flow. It seems that the cause for this phenomena is the repetition of generation and disappearance of a circulating flow formed behind the jet, due to the oscillation of jet caused by an interaction between unsteady behavior of a secondary flow and the wakes formed behind the jet. In the experiments, experimental correlation equations to predict the temperature fluctuation were obtained in each flow pattern. By using these equations, it's possible to predict the suitable flow condition and piping
Construction of Earthquake-Proof Safety Evaluation Methods for Pipes with Wall Thinning
International Nuclear Information System (INIS)
Miyano, Hiroshi; Sekimura, Naoto; Takizawa, Masayuki; Matsumoto, Masaaki
2012-01-01
After the accident at the Fukushima Daiichi Nuclear Power Plant, the extreme importance of 'system safety' evaluation has been recognized. In this study, some fundamental ways of thinking about the concept of 'system safety' for operating plants is shown, and concrete evaluation structures of system safety are proposed. System safety for nuclear power plants and safety assessment for aging plants are constructed. (author)
Component wall thinning and a corrosion-erosion monitoring system
International Nuclear Information System (INIS)
Bogard, T.; Batt, T.; Roarty, D.
1989-01-01
Since a 1986 incident involving failure of a piping elbow due to erosion-corrosion, the electric utility industry has been actively developing technology for implementing long term programs to address corrosion-erosion. This paper describes a typical corrosion-erosion monitoring program, the types of non-destructive examinations (NDE) performed on components, and the extensive NDE data obtained when the program is applied to components in a power plant. To facilitate evaluation of the NDE data on components, an automated NDE data manipulation and data display system is advisable and perhaps necessary due to the large amounts of NDE data typically obtained during a program. Such a comprehensive corrosion-erosion monitoring system (CEMS) needs to be integral with methods for selection of inspection locations and perform NDE data analysis to help in replace, repair, or run decisions. The structure for one CEMS is described which uses IBM PC compatible hardware and a set of software addressing most data evaluation and decision making needs. CEMS features include automated input/output for typical NDE devices, database structuring, graphics outputs including color 2-D or 3-D contour plots of components, trending and predictive evaluations for future inspection planning, EC severity determination, integration of piping isometrics and component properties, and desktop publishing capabilities
A Study of Laser-generated Ultrasound for Evaluation of Thickness Reduction in Piping System
International Nuclear Information System (INIS)
Seo, Kyung Chul; Choi, Sang Woo; Lee, Jun Hyun; Kang, Seung Hyun
2005-01-01
In carbon steel pipes of nuclear power plants, local wall thinning may result from erosion-corrosion or FAC(Flow Accelerated Corrosion) damage. Local wall thinning is one of the major causes for the structural fracture of these pipes. Therefore, assessment of local wall thinning due to corrosion is an important issue in nondestructive evaluation for the integrity of nuclear power plants. In this study, laser-generated ultrasound technique was employed to evaluate local wall thinning due to corrosion. Guided waves were generated in the thermoelastic regime using a Q-switched pulsed Nd:YAG laser with an linear array slit. Time-frequency analysis of ultrasonic waveforms using wavelet transform and FRT(Fast Fourier Transform) allowed the identification of generated guided wave modes by comparison with the theoretical dispersion curves. This study shows some experimental results about optimization of generating laser ultrasound using various linear array slits.
Influence of geometry of pipe on flow accelerated corrosion - a study under neutral pH condition
International Nuclear Information System (INIS)
Madasamy, P.; Mukunthan, M.; Chandramohan, P.; Krishna Mohan, T.V.; Velmurugan, S.; Sylvanus, Andrews; Natarajan, E.
2015-01-01
The carbon steel piping material's degradation due to flow accelerated corrosion (FAC) is one of the problems in nuclear power plant. FAC impacts plant operation and maintenance significantly. Wall thinning of structural materials should be predictable based on combined hydrodynamics analyses and experimental corrosion data. Such predictive tools help to take preventive measures before loss of material becomes a serious issue for plant operation. In order to develop predictive tools, data on the effect of various parameters that control FAC are required. As per existing literature, one of the important parameters that affect FAC is piping configuration (Geometry of flow path). Hence, experiments were carried out to assess the role played by the geometry of the piping in the FAC of carbon steel. In this study, experiments were conducted in simulation loop under neutral pH condition while varying the geometry parameter of bend such as bend angle and bend radius. Therefore, pipe specimen holder 15 NB bend with 58 °, 73 ° as bend angle and 4D, 2D bend radius was designed and fabricated. The experiments were carried out in order to quantify the wear rate (wall thickness measurement was by ultrasonic method) with a single phase flow velocity (7 m/s) under neutral pH conditions With the pipe specimen four experiments were conducted under neutral pH condition and at 120 DC. Wall thickness mapping was carried out by ultrasonic thickness gauge using a template before and after the experiment. High wall thickness reduction under neutral water chemistry enables easy measurement by ultrasonic thickness gauge. It was observed from the first two sets (2D 58°, 4D 58°) that the corrosion rate with 4D, 58 ° was 50% less than the corrosion with 2D 58°. Subsequently, another two sets of experiments (2D 73° and 4D 73°) was carried out in SIM loop at 7 m/s under neutral pH conditions for two months. Thus, this method of experiments enables us to understand the geometrical
Thinned pipe management program of Korean NPPs
International Nuclear Information System (INIS)
Lee, S.H.; Kim, T.R.; Jeon, S.C.; Hwang, K.M.
2003-01-01
Wall thinning of carbon steel pipe components due to Flow-Accelerated Corrosion (FAC) is one of the most serious threats to the integrity of steam cycle systems in Nuclear Power Plants (NPP). If the thickness of a pipe component is reduced below the critical level, it cannot sustain stress and consequently results in leakage or rupture. In order to minimize the possibility of excessive wall thinning, Thinned Pipe Management Program (TPMP) has been set up and being implemented to all Korean NPPs. Important elements of the TPMP include the prediction of the FAC rate for each component based on model analysis, prioritization of pipe components for inspection, thickness measurement, calculation of wear and wear rate for each component. Additionally, decision making associated with replacement or continuous service for thinned pipe components and establishment of long-term strategic management plan based on diagnosis of plant condition regarding overall wall thinning also are essential part of the TPMP. From pre-service inspection data, it has been found that initial thickness is varies, which influences wear and wear rate calculations. (author)
Full-signature real-time corrosion detection of underground casing pipes
Yin, Jiming; Lu, Mi; Pineda de Gyvez, J.
2000-01-01
Corrosion monitoring and early detection of pits and wall thinning for casing pipes are considerably important to gas and petroleum industries since the frequently occurring corrosion at the internal or external parts of those steel casing pipes used in underground gas storage or oil fields causes
A flexible film type EMAT for inspection of small diameter pipe
Energy Technology Data Exchange (ETDEWEB)
Pei, Cuixiang; Xiao, Pan; Zhao, Siqi; Chen, Zhenmao [Xi' an Jiaotong University, Xi' an (China); Takagi, Toshiyuki [Institute of Fluid Science, Tohoku University, Sendai (Japan)
2017-08-15
Pipe structures are widely applied in industries, and different kinds of defects may occur in the structures during their long-time service. For non-destructive testing of defects in pipes of small diameter, it has to be conducted from the inner side of the pipe when there is no space for detection from the outside or the geometry of the outside tube surface is too complicated. In this work, a flexible film type Electromagnetic acoustic transducer (EMAT) probe with a dual coil configuration is developed. The new probe is flexible and can be inserted into the pipe for inspection. First, the feasibility of the new probe was studied through numerical simulation. Then the feasibility of the proposed flexible EMAT for detection of wall thinning in small diameter pipe was verified experimentally. It was found that the new EMAT method is suitable for the detection of wall thinning defects for small pipes.
International Nuclear Information System (INIS)
Morita, Ryo
2014-01-01
Liquid droplet impingement erosion (LDI) is defined as an erosion phenomenon caused by high-speed droplet attack in a steam flow. Pipe wall thinning by LDI is sometimes observed in a steam piping system of a power plant. As LDI usually occurs very locally and is difficult to detect, predicting LDI location is required for safe operation of power plant systems. Therefore, we have involved in the research program to develop prediction tools that will be used easily in actual power plants. Our previous researches developed a thinning rate evaluation model due to LDI (LDI model) and the evaluation system of the thinning rate and the thinning shape within a practically acceptable time (LDI evaluation system). Though the LDI model can include a cushioning effect of liquid film which is generated on the material surface by droplet impingement as an empirical equation with fluid parameter, the liquid film thickness is not clarified due to complex flow condition. In this study, to improve the LDI model and the LDI evaluation system, an analytical model of the liquid film thickness was proposed with consideration of the liquid film flow behavior on the material surface. The mass balance of the liquid film was considered, and the results of CFD calculations and existing researches were applied to obtain the liquid film thickness in this model. As a result of the LDI evaluation of the new LDI model with liquid film model, improvement of the LDI model was achieved. (author)
Microstructural characterization of pipe bomb fragments
International Nuclear Information System (INIS)
Gregory, Otto; Oxley, Jimmie; Smith, James; Platek, Michael; Ghonem, Hamouda; Bernier, Evan; Downey, Markus; Cumminskey, Christopher
2010-01-01
Recovered pipe bomb fragments, exploded under controlled conditions, have been characterized using scanning electron microscopy, optical microscopy and microhardness. Specifically, this paper examines the microstructural changes in plain carbon-steel fragments collected after the controlled explosion of galvanized, schedule 40, continuously welded, steel pipes filled with various smokeless powders. A number of microstructural changes were observed in the recovered pipe fragments: deformation of the soft alpha-ferrite grains, deformation of pearlite colonies, twin formation, bands of distorted pearlite colonies, slip bands, and cross-slip bands. These microstructural changes were correlated with the relative energy of the smokeless powder fillers. The energy of the smokeless powder was reflected in a reduction in thickness of the pipe fragments (due to plastic strain prior to fracture) and an increase in microhardness. Moreover, within fragments from a single pipe, there was a radial variation in microhardness, with the microhardness at the outer wall being greater than that at the inner wall. These findings were consistent with the premise that, with the high energy fillers, extensive plastic deformation and wall thinning occurred prior to pipe fracture. Ultimately, the information collected from this investigation will be used to develop a database, where the fragment microstructure and microhardness will be correlated with type of explosive filler and bomb design. Some analyses, specifically wall thinning and microhardness, may aid in field characterization of explosive devices.
Estimation of Collapse Moment for Wall Thinned Elbows Using Fuzzy Neural Networks
International Nuclear Information System (INIS)
Na, Man Gyun; Kim, Jin Weon; Shin, Sun Ho; Kim, Koung Suk; Kang, Ki Soo
2004-01-01
In this work, the collapse moment due to wall-thinning defects is estimated by using fuzzy neural networks. The developed fuzzy neural networks have been applied to the numerical data obtained from the finite element analysis. Principal component analysis is used to preprocess the input signals into the fuzzy neural network to reduce the sensitivity to the input change and the fuzzy neural networks are trained by using the data set prepared for training (training data) and verified by using another data set different (independent) from the training data. Also, two fuzzy neural networks are trained for two data sets divided into the two classes of extrados and intrados defects, which is because they have different characteristics. The relative 2-sigma errors of the estimated collapse moment are 3.07% for the training data and 4.12% for the test data. It is known from this result that the fuzzy neural networks are sufficiently accurate to be used in the wall-thinning monitoring of elbows
OPDE-The international pipe failure data exchange project
Energy Technology Data Exchange (ETDEWEB)
Lydell, Bengt [OPDE Clearinghouse, 16917 S. Orchid Flower Trail, Vail, AZ 85641-2701 (United States)], E-mail: boylydell@msn.com; Riznic, Jovica [Canadian Nuclear Safety Commission, Operational Engineering Assessment Division, PO Box 1046, Station B, Ottawa, Ont. K1P 5S9 (Canada)], E-mail: jovica.riznic@cnsc-ccsn.gc.ca
2008-08-15
Certain member countries of the Organization for Economic Cooperation and development (OECD) in 2002 established the OECD pipe failure data exchange project (OPDE) to produce an international database on the piping service experience applicable to commercial nuclear power plants. OPDE is operated under the umbrella of the OECD Nuclear Energy Agency (NEA). The Project collects pipe failure data including service-induced wall thinning, part through-wall crack, pinhole leak, leak, and rupture/severance (i.e., events involving large through-wall flow rates up to and beyond the make-up capacity of engineered safeguards systems). The part through-wall events include degradation in excess of design code allowable for pipe wall thinning or crack depth. OPDE also addresses such degradation that could have generic implications regarding the reliability of in-service inspection. Currently the OPDE database includes approximately 3,700 records on pipe failure affecting ASME Code Class 1 through 3 and non-safety-related (non-Code) piping. This paper presents the motivations and objectives behind the establishment of the OPDE project. The paper also summarizes the unique data quality considerations that are associated with the reporting and recording of piping component degradation and failure. An overview of the database content is included to place it in perspective relative to past efforts to systematically collect and evaluate service experience data on piping performance. Finally, a brief summary is given of current database application studies.
OPDE-The international pipe failure data exchange project
International Nuclear Information System (INIS)
Lydell, Bengt; Riznic, Jovica
2008-01-01
Certain member countries of the Organization for Economic Cooperation and development (OECD) in 2002 established the OECD pipe failure data exchange project (OPDE) to produce an international database on the piping service experience applicable to commercial nuclear power plants. OPDE is operated under the umbrella of the OECD Nuclear Energy Agency (NEA). The Project collects pipe failure data including service-induced wall thinning, part through-wall crack, pinhole leak, leak, and rupture/severance (i.e., events involving large through-wall flow rates up to and beyond the make-up capacity of engineered safeguards systems). The part through-wall events include degradation in excess of design code allowable for pipe wall thinning or crack depth. OPDE also addresses such degradation that could have generic implications regarding the reliability of in-service inspection. Currently the OPDE database includes approximately 3,700 records on pipe failure affecting ASME Code Class 1 through 3 and non-safety-related (non-Code) piping. This paper presents the motivations and objectives behind the establishment of the OPDE project. The paper also summarizes the unique data quality considerations that are associated with the reporting and recording of piping component degradation and failure. An overview of the database content is included to place it in perspective relative to past efforts to systematically collect and evaluate service experience data on piping performance. Finally, a brief summary is given of current database application studies
Size Control of Porous Silicon-Based Nanoparticles via Pore-Wall Thinning.
Secret, Emilie; Leonard, Camille; Kelly, Stefan J; Uhl, Amanda; Cozzan, Clayton; Andrew, Jennifer S
2016-02-02
Photoluminescent silicon nanocrystals are very attractive for biomedical and electronic applications. Here a new process is presented to synthesize photoluminescent silicon nanocrystals with diameters smaller than 6 nm from a porous silicon template. These nanoparticles are formed using a pore-wall thinning approach, where the as-etched porous silicon layer is partially oxidized to silica, which is dissolved by a hydrofluoric acid solution, decreasing the pore-wall thickness. This decrease in pore-wall thickness leads to a corresponding decrease in the size of the nanocrystals that make up the pore walls, resulting in the formation of smaller nanoparticles during sonication of the porous silicon. Particle diameters were measured using dynamic light scattering, and these values were compared with the nanocrystallite size within the pore wall as determined from X-ray diffraction. Additionally, an increase in the quantum confinement effect is observed for these particles through an increase in the photoluminescence intensity of the nanoparticles compared with the as-etched nanoparticles, without the need for a further activation step by oxidation after synthesis.
Piping dynamic analysis by the synthesis method
International Nuclear Information System (INIS)
Bezler, P.; Curreri, J.R.
1976-01-01
Since piping systems are a frequent source of noise and vibrations, their efficient dynamic analysis is imperative. As an alternate to more conventional analyses methods, an application of the synthesis method to piping vibrations analyses is demonstrated. Specifically, the technique is illustrated by determining the normal modes and natural frequencies of a composite bend from the normal mode and natural frequency data of two component parts. A comparison of the results to those derived for the composite bend by other techniques is made
Mechanical assessment of local thinned pipings
International Nuclear Information System (INIS)
Meister, E.
2007-01-01
Local wall thinning is likely to be found in some piping systems of nuclear power plant under, for example, Flow Accelerated Corrosion in raw water systems or by loss of metal during the grinding of the weld seam. To assess the mechanical integrity in such situations, EDF/SEPTEN has developed calculation methods for the RSE-M (In Service Inspection Rules for the Mechanical components of PWR nuclear power islands) code. This paper focuses on the methodology used for internal pressure resistance evaluation based on limit load calculations. Beyond the Nuclear Safety classification and requirements given by the RSE-M code, this problem is general for Power Piping and the associated in service rules. (author) [fr
Mechanized ultrasonic inspection of austenitic pipe systems
International Nuclear Information System (INIS)
Dressler, K.; Luecking, J.; Medenbach, S.
1999-01-01
The contribution explains the system of standard testing methods elaborated by ABB ZAQ GmbH for inspection of austenitic plant components. The inspection tasks explained in greater detail are basic materials testing (straight pipes, bends, and pipe specials), and inspection of welds and dissimilar welds. The techniques discussed in detail are those for detection and sizing of defects. (orig./CB) [de
Energy Technology Data Exchange (ETDEWEB)
Heo, Tae Hoon; Cho, Seung Hyun [Center for Safety Measurement, Korea Research Institute of Standards and Science, Daejeon (Korea, Republic of)
2016-12-15
Pipe wall thinning in the secondary piping system of a nuclear power plant is currently a major problem that typically affects the safety and reliability of the nuclear power plant directly. Regular in-service inspections are carried out to manage the piping system only during the overhaul. Online thickness monitoring is necessary to avoid abrupt breakage due to wall thinning. To this end, a transducer that can withstand a high-temperature environment and should be installed under the insulation layer. We propose a thin plate type of embedded ultrasonic transducer based on magnetostriction. The transducer was designed and fabricated to measure the thickness of a pipe under a high-temperature condition. A number of experimental results confirmed the validity of the present transducer.
Secondary pipe rupture at Mihama unit 3
International Nuclear Information System (INIS)
Hajime Ito; Takehiko Sera
2005-01-01
The secondary system pipe rupture occurred on August 9, 2004, while Mihama unit 3 was operating at the rated thermal power. The rupture took place on the condensate line-A piping between the No.4 LP heater and the deaerator, downstream of an orifice used for measuring the condensate flux. The pipe is made of carbon steel, and normally has 558.8 mm diameter and 10 mm thickness. The pipe wall had thinned to 0.4 mm at the point of minimum thickness. It is estimated that the disturbed flow of water downstream of the orifice caused erosion/corrosion and developed wall thinning, leading to a rupture at the thinnest section under internal pressure, about 1MPa. Observation of the pipe internal surface revealed a scale-like pattern typical in this kind of phenomenon. Eleven workers who were preparing for an annual outage that was to start from August 14 suffered burn injuries, of who five died. Since around 1975, we, Kansai Electric, have been checking pipe wall thickness while focusing on the thinning of carbon steel piping in the secondary system. Summarizing the results from such investigation and reviewing the latest technical knowledge including operating experience from overseas utilities, we compiled the pipe thickness management guideline for PWR secondary pipes, 1990. The pipe section that ruptured at the Mihama unit 3 should have been included within the inspection scopes according to the guideline but was not registered on the inspection list. It had not been corrected for almost thirty years. As the result, this pipe section had not been inspected even once since the beginning of the plant operation, 1976. It seems that the quality assurance and maintenance management had not functioned well regarding the secondary system piping management, although we were responsible for the safety of nuclear power plants as licensee. We will review the secondary system inspection procedure and also improve the pipe thickness management guideline. And also, we would replace
International Nuclear Information System (INIS)
Pollono, L.P.
1979-01-01
A pipe support for high temperature, thin-walled piping runs such as those used in nuclear systems is described. A section of the pipe to be suppported is encircled by a tubular inner member comprised of two walls with an annular space therebetween. Compacted load-bearing thermal insulation is encapsulated within the annular space, and the inner member is clamped to the pipe by a constant clamping force split-ring clamp. The clamp may be connected to pipe hangers which provide desired support for the pipe
International Nuclear Information System (INIS)
Hwang, Kyeong Mo; Woo, Lee; Jin, Tae Eun; Kim, Kyung Hoon
2008-01-01
Feedwater heaters of many nuclear power plants have recently experienced severe wall thinning damage, which accelerates as the operation progresses. Several nuclear power plants in Korea have undergone this damage around the impingement baffle - installed downstream of the high-pressure turbine extraction steam line - inside numbers 5A and 5B feedwater heaters. At that point, the extracted steam from the high-pressure turbine consists in the form of two-phase fluid at high temperature, high pressure and high velocity. Since it flows in reverse direction after impinging the impingement baffle, the shell wall of number 5 high-pressure feedwater heater may be affected by flow-accelerated corrosion. This paper describes the comparisons between the numerical analysis results using the FLUENT code and the downscaled experimental data in an effort to determine root causes of the shell wall thinning of the high-pressure feedwater heaters. The numerical analysis and experimental data were also confirmed by the actual wall thickness measured by ultrasonic tests. From the comparison of the results for the local velocity profiles and the wall thinning measurements, the local velocity component only in the y-direction flowing vertically to the shell wall, and not in the x- and z-directions, was analogous to the wall thinning data
Screening method for piping wall loss by flow accelerated corrosion
International Nuclear Information System (INIS)
Ryu, Kyung Ha; Hwang, Il Soon; Lee, Na Young; Oh, Young Jin; Kim, Ji Hyun; Park, Jin Ho; Sohn, Chang Ho
2008-01-01
Flow accelerated corrosion (FAC) phenomenon has persisted its impact on plant reliability and personnel safety. Unless we change the operation condition drastically, most parameters affecting FAC will not be effectively controlled. In order to help expand piping inspection coverage, we have developed a screening approach to monitor the wall thinning by direct current potential drop (DCPD) technique. To improve the applicability to the complex piping network such as the secondary cooling water system in PWR's, we devised the equipotential control method that can eliminate undesired leakage currents outside a measurement section. In this paper, we present Wide Range Monitoring (WiRM) and Narrow Range Monitoring (NaRM) with Equipotential Switching Direct Current Potential Drop (ES-DCPD) method to rapidly monitor the thinning of piping. Based on the WiRM results, susceptible locations can be identified for further inspection by ultrasound technique (UT). On-line monitoring of a thinned location can be made by NaRM. Finite element analysis results and a closed-form resistance model are developed for the comparison with measured wall thinning by the developed DCPD technique. Verification experiments were conducted using UT as the reference. The result shows that model predictions and the experimental results agree well to confirm that both WiRM and NaRM based on ES-DCPD can be applicable to FAC management efforts
Screening method for piping wall loss by flow accelerated corrosion
International Nuclear Information System (INIS)
Ryu, K.H.; Hwang, I.S.; Lee, N.Y.; Oh, Y.J.; Park, J.H.; Sohn, C.H.
2007-01-01
Flow accelerated corrosion (FAC) phenomenon has persisted in its impact on plant reliability and personnel safety. Unless we change the operation condition drastically, most parameters affecting FAC will not be effectively controlled. In order to help expand piping inspection coverage, we have developed a screening approach to monitor the wall thinning by a Direct Current Potential drop (DCPD) technique. To improve the applicability to the complex piping network such as the secondary cooling water system in PWR's, we devised the equipotential control method that can eliminate undesired leakage currents outside a measurement section. In this paper, we present Wide Range Monitoring (WiRM) and Narrow Range Monitoring (NaRM) with Equipotential Switching Direct Current Potential Drop (ES-DCPD) method to rapidly monitor the thinning of piping. Based on the WiRM results, susceptible locations can be identified for further inspection by Ultrasonic Technique (UT). On-line monitoring of a thinned location can be made by NaRM. Finite element analysis results and a closed-form resistance model are developed for the comparison with measured wall thinning by the developed DCPD technique. Verification experiments were conducted using UT as the reference. The result shows that model predictions and the experimental results agree well to confirm that both WiRM and NaRM based on ES-DCPD can be applicable to FAC management efforts. (author)
Turbulent flow computation in a circular U-Bend
Directory of Open Access Journals (Sweden)
Miloud Abdelkrim
2014-03-01
Full Text Available Turbulent flows through a circular 180° curved bend with a curvature ratio of 3.375, defined as the the bend mean radius to pipe diameter is investigated numerically for a Reynolds number of 4.45×104. The computation is performed for a U-Bend with full long pipes at the entrance and at the exit. The commercial ANSYS FLUENT is used to solve the steady Reynolds–Averaged Navier–Stokes (RANS equations. The performances of standard k-ε and the second moment closure RSM models are evaluated by comparing their numerical results against experimental data and testing their capabilities to capture the formation and extend this turbulence driven vortex. It is found that the secondary flows occur in the cross-stream half-plane of such configurations and primarily induced by high anisotropy of the cross-stream turbulent normal stresses near the outer bend.
Turbulent flow computation in a circular U-Bend
Miloud, Abdelkrim; Aounallah, Mohammed; Belkadi, Mustapha; Adjlout, Lahouari; Imine, Omar; Imine, Bachir
2014-03-01
Turbulent flows through a circular 180° curved bend with a curvature ratio of 3.375, defined as the the bend mean radius to pipe diameter is investigated numerically for a Reynolds number of 4.45×104. The computation is performed for a U-Bend with full long pipes at the entrance and at the exit. The commercial ANSYS FLUENT is used to solve the steady Reynolds-Averaged Navier-Stokes (RANS) equations. The performances of standard k-ɛ and the second moment closure RSM models are evaluated by comparing their numerical results against experimental data and testing their capabilities to capture the formation and extend this turbulence driven vortex. It is found that the secondary flows occur in the cross-stream half-plane of such configurations and primarily induced by high anisotropy of the cross-stream turbulent normal stresses near the outer bend.
International Nuclear Information System (INIS)
Urabe, Yoshio
2017-01-01
The R and D of fatigue strength at multiaxial stress intensity is recognized to become extremely important in the future in terms of the elaboration of low-cycle fatigue evaluation of various structures including piping systems and reflection on those standards. This paper focuses on the evaluation method developed by the author, namely cumulative damage rule in consideration of multiaxial stress intensity, and explains the concept and the results of verification and evaluation. It also discusses the engineering problems of the current low cycle fatigue assessment technology that were clarified in the process of developing low-cycle fatigue assessment method based on multiaxial stress intensity. The conservative lifespan and somewhat more conservative actual lifetime of elbow piping can be estimated by the conventional 'revised universal slope method' and 'advanced revised universal slope method.' However, these are empirical rules, and the theoretical basis is not clear. From 'cumulative damage rule in consideration of multiaxial stress intensity,' the author calculated furthermore 'low cycle fatigue evaluation formula based on cumulative damage rule in consideration of multi-axial stress intensity,' and examined it. As a result, an evaluation formula that can reasonably assume the equivalent thermoplastic strain range could be obtained at half of the repeat count as targeted. Furthermore, at the stage where future high precision FEM analysis can be used, direct low-cycle fatigue life curve can be established. (A.O.)
International Nuclear Information System (INIS)
Ware, A.G.
1985-01-01
Studies are being conducted at the Idaho National Engineering Laboratory to determine whether an increase in the damping values used in seismic structural analyses of nuclear piping systems is justified. Increasing the allowable damping would allow fewer piping supports which could lead to safer, more reliable, and less costly piping systems. Test data from availble literature were examined to determine the important parameters contributing to piping system damping, and each was investigated in separate-effects tests. From the combined results a world pipe damping data bank was established and multiple regression analyses performed to assess the relative contributions of the various parameters. The program is being extended to determine damping applicable to higher frequency (33 to 100 Hz) fluid-induced loadings. The goals of the program are to establish a methodology for predicting piping system damping and to recommend revised guidelines for the damping values to be included in analyses
International Nuclear Information System (INIS)
Ware, A.G.; Arendts, J.G.
1984-01-01
A program has been developed to assess the available piping damping data, to generate additional data and conduct seperate effects tests, and to establish a plan for reporting and storing future test results into a data bank. This effort is providing some of the basis for developing higher allowable damping values for piping seismic analyses, which will potentially permit removal of a considerable number of piping supports, particularly snubbers. This in turn will lead to more flexible piping systems which will be less susceptible to thermal cracking, will be easier to maintain and inspect, as well as less costly
International Nuclear Information System (INIS)
Triggs, G.W.; Lightowlers, R.J.; Robinson, D.; Rice, G.
1986-01-01
A heat pipe for use in stabilising a specimen container for irradiation of specimens at substantially constant temperature within a liquid metal cooled fast reactor, comprises an evaporator section, a condenser section, an adiabatic section therebetween, and a gas reservoir, and contains a vapourisable substance such as sodium. The heat pipe further includes a three layer wick structure comprising an outer relatively fine mesh layer, a coarse intermediate layer and a fine mesh inner layer for promoting unimpeded return of condensate to the evaporation section of the heat pipe while enhancing heat transfer with the heat pipe wall and reducing entrainment of the condensate by the upwardly rising vapour. (author)
Lightweight Heat Pipes Made from Magnesium
Rosenfeld, John N.; Zarembo, Sergei N.; Eastman, G. Yale
2010-01-01
Magnesium has shown promise as a lighter-weight alternative to the aluminum alloys now used to make the main structural components of axially grooved heat pipes that contain ammonia as the working fluid. Magnesium heat-pipe structures can be fabricated by conventional processes that include extrusion, machining, welding, and bending. The thermal performances of magnesium heat pipes are the same as those of equal-sized aluminum heat pipes. However, by virtue of the lower mass density of magnesium, the magnesium heat pipes weigh 35 percent less. Conceived for use aboard spacecraft, magnesium heat pipes could also be attractive as heat-transfer devices in terrestrial applications in which minimization of weight is sought: examples include radio-communication equipment and laptop computers.
International Nuclear Information System (INIS)
Sullivan, T.E.; Pardini, J.A.
1978-01-01
A safety test facility for testing sodium-cooled nuclear reactor components includes a reactor vessel and a heat exchanger submerged in sodium in the tank. The reactor vessel and heat exchanger are connected by an expansion/deflection pipe coupling comprising a pair of coaxially and slidably engaged tubular elements having radially enlarged opposed end portions of which at least a part is of spherical contour adapted to engage conical sockets in the ends of pipes leading out of the reactor vessel and in to the heat exchanger. A spring surrounding the pipe coupling urges the end portions apart and into engagement with the spherical sockets. Since the pipe coupling is submerged in liquid a limited amount of leakage of sodium from the pipe can be tolerated
Energy Technology Data Exchange (ETDEWEB)
Silva, Danilo Machado L. da; Rodrigues, Marcos V. [Det Norske Veritas (DNV), Rio de Janeiro, RJ (Brazil); Venaas, Asle [Det Norske Veritas (DNV), Oslo (Norway); Medeiros, Antonio Roberto de [Subsea 7 (Brazil)
2009-12-19
Bending is a primary loading experienced by pipelines during installation and operation. Significant bending in the presence of tension is experienced during installation by the S-lay method, as the pipe conforms to the curvature of the stinger and beyond in the over bend region. Bending in the presence of external pressure is experienced in the sag bend of all major installation methods (e.g., reeling, J-lay, S-lay) as well as in free-spans on the sea floor. Bending is also experienced by pipelines during installation by horizontal directional drilling. HDD procedures are increasingly being utilized around the world not only for crossings of rivers and other obstacles but also for shore approach of offshore pipelines. During installation the pipeline experience a combination of tensile, bending, and compressive stresses. The magnitude of these stresses is a function of the approach angle, bending radius, pipe diameter, length of the borehole, and the soil properties at the site. The objective of this paper is to present an overview of some aspects related to bending of the product pipe during HDD operations, which is closely related to the borehole path as the pipeline conforms to the curvature of the hole. An overview of the aspects related to tensile forces is also presented. The combined effect of bending and tensile forces during the pullback operation is discussed. (author)
Energy Technology Data Exchange (ETDEWEB)
Bampton, M C.C.; Alzheimer, J M; Friley, J R; Simonen, F A
1985-11-01
Existing licensing criteria express what damage shall be assumed for various pipe sizes as a consequence of a postulated break in a high energy system. The criteria are contained in Section 3.6.2 of the Standard Review Plan, and the purpose of the program described with this paper is to evaluate the impact criteria by means of a combined experimental and analytical approach. A series of tests has been completed. Evaluation of the test showed a deficiency in the range of test parameters. These deficiencies are being remedied by a second series of tests and a more powerful impact machine. A parallel analysis capability has been developed. This capability has been used to predict the damage for the first test series. The quality of predictions has been improved by tests that establish post-crush and bending relationships. Two outputs are expected from this project: data that may, or may not, necessitate changes to the criteria after appropriate value impact evaluations and an analytic capability for rapidly evaluating the potential for pipe whip damage after a postulated break. These outputs are to be contained in a value-impact document and a program final report. (orig.).
2002-01-01
A Japanese team has found a way to bend and shape silicon substrates by growing a thin layer of diamond on top. The technique has been proposed as an alternative to mechanical bending, which is currently used to make reflective lenses for X-ray systems and particle physics systems (2 paragraphs).
Occipital bending in schizophrenia.
Maller, Jerome J; Anderson, Rodney J; Thomson, Richard H; Daskalakis, Zafiris J; Rosenfeld, Jeffrey V; Fitzgerald, Paul B
2017-01-01
To investigate the prevalence of occipital bending (an occipital lobe crossing or twisting across the midline) in subjects with schizophrenia and matched healthy controls. Occipital bending prevalence was investigated in 37 patients with schizophrenia and 44 healthy controls. Ratings showed that prevalence was nearly three times higher among schizophrenia patients (13/37 [35.1%]) than in control subjects (6/44 [13.6%]). Furthermore, those with schizophrenia had greater normalized gray matter volume but less white matter volume and had larger brain-to-cranial ratio. The results suggest that occipital bending is more prevalent among schizophrenia patients than healthy subjects and that schizophrenia patients have different gray matter-white matter proportions. Although the cause and clinical ramifications of occipital bending are unclear, the results infer that occipital bending may be a marker of psychiatric illness.
Multiphase fluid structure interaction in bends and T-joints
Cargnelutti, M.F.; Belfroid, S.P.C.; Schiferli, W.; Osch, M.M.E. van
2010-01-01
Air-water experiments were carried out in a horizontal 1" pipe system to measure the magnitude of the forces induced by the multiphase flow. Forces and accelerations were measured on a number of bends and T-joint configurations for a wide range of operating conditions. Five different configurations
Static analysis of a piping system with elbows
International Nuclear Information System (INIS)
Bryan, B.J.
1994-01-01
Vibration tests of elbows to failure were performed in Japan in the early 1970s. The piping system included two elbows and an eccentric mass. Tests were run both pressurized and unpressurized. This report documents a static analysis of the piping system in which the elbows are subjected to out of plane bending. The effects of internal pressure and material plasticity are investigated
Dunn, Peter D
1994-01-01
It is approximately 10 years since the Third Edition of Heat Pipes was published and the text is now established as the standard work on the subject. This new edition has been extensively updated, with revisions to most chapters. The introduction of new working fluids and extended life test data have been taken into account in chapter 3. A number of new types of heat pipes have become popular, and others have proved less effective. This is reflected in the contents of chapter 5. Heat pipes are employed in a wide range of applications, including electronics cooling, diecasting and injection mo
Numerical Analysis of Damage Iinitiation and Development in Bends of Steel Pipelines
Swart, A.E.
2010-01-01
Gasses and fluids are transported via an extensive infrastructure of steel pipelines. In the design of pipeline systems the use of elbows (pipe bends) is important because their flexibility makes them able to sustain significant deformations. These bends can be subjected to permanent deformations
Fatigue analysis of aluminum drill pipes
Directory of Open Access Journals (Sweden)
João Carlos Ribeiro Plácido
2005-12-01
Full Text Available An experimental program was performed to investigate the fundamental fatigue mechanisms of aluminum drill pipes. Initially, the fatigue properties were determined through small-scale tests performed in an optic-mechanical fatigue apparatus. Additionally, full-scale fatigue tests were carried out with three aluminum drill pipe specimens under combined loading of cyclic bending and constant axial tension. Finally, a finite element model was developed to simulate the stress field along the aluminum drill pipe during the fatigue tests and to estimate the stress concentration factors inside the tool joints. By this way, it was possible to estimate the stress values in regions not monitored during the fatigue tests.
Forces on bends and T-joints due to multiphase flow
Belfroid, S.P.C.; Cargnelutti, M.F.; Schiferli, W.; Osch, M.M.E. van
2010-01-01
To be able to assess the mechanical integrity of piping structures for loading to multiphase flow conditions, air-water experiments were carried out in a horizontal 1" pipe system. Forces and accelerations were measured on a number of bends and T-joint configurations for a wide range of operating
J-integral estimation analysis for circumferential throughwall cracked pipes
International Nuclear Information System (INIS)
Zahoor, A.
1988-01-01
J-integral estimation solution is derived for pipes containing a circumferential throughwall crack. Bending moment and axial tension loadings are considered. These solutions are useful for calculating J from single load-displacement record obtained as part of pipe fracture testing, and are applicable for a wide range of flaw length to pipe circumference ratios. Results for J at initiation of crack growth generated using the solution developed in this paper agree well with J results from finite elements analyses. (orig.)
J-integral estimation analysis for circumferential throughwall cracked pipes
Energy Technology Data Exchange (ETDEWEB)
Zahoor, A.
J-integral estimation solution is derived for pipes containing a circumferential throughwall crack. Bending moment and axial tension loadings are considered. These solutions are useful for calculating J from single load-displacement record obtained as part of pipe fracture testing, and are applicable for a wide range of flaw length to pipe circumference ratios. Results for J at initiation of crack growth generated using the solution developed in this paper agree well with J results from finite elements analyses.
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Inertial Effects on Finite Length Pipe Seismic Response
Directory of Open Access Journals (Sweden)
Virginia Corrado
2012-01-01
Full Text Available A seismic analysis for soil-pipe interaction which accounts for length and constraining conditions at the ends of a continuous pipe is developed. The Winkler model is used to schematize the soil-structure interaction. The approach is focused on axial strains, since bending strains in a buried pipe due to the wave propagation are typically a second-order effect. Unlike many works, the inertial terms are considered in solving equations. Accurate numerical simulations are carried out to show the influence of pipe length and constraint conditions on the pipe seismic strain. The obtained results are compared with results inferred from other models present in the literature. For free-end pipelines, inertial effects have significant influence only for short length. On the contrary, their influence is always important for pinned pipes. Numerical simulations show that a simple rigid model can be used for free-end pipes, whereas pinned pipes need more accurate models.
Significance of residual stress on fatigue properties of welded pipes
International Nuclear Information System (INIS)
Ohta, A.; Maeda, Y.; Kanao, M.
1984-01-01
The mean stress effect on the fatigue properties of two kinds of welded pipes was investigated in cantilever bending. The fatigue strength changed with the mean stress on fillet welded pipes, but did not change on butt welded pipes. The fatigue crack initiated from the toe of weld on the outer surface of fillet welded pipes and from the undercut on the inner surface of butt welded pipes. The measurement of the fatigue crack propagation rate and the residual stress distribution through the thickness of pipe revealed that the difference in the fatigue properties between fillet and butt welded pipes arose from the weld-induced residual stress, tension on the inner surface and compression on the outer surface. It is suggested that the production of compressive residual stress along the inner surface would be an effective means for improving the fatigue strength of butt welded pipes. (author)
Energy Technology Data Exchange (ETDEWEB)
Sharafutdinov, I.G.; Mubashirov, S.G.; Prokopov, O.I.
1981-05-15
A pipe grabber is suggested which contains a housing, clamping elements and centering mechanism with drive installed on the lower end of the housing. In order to improve the reliable operation of the pipe grabber, the centering mechanism is made in the form of a reinforced ringed flexible shaft, while the drive is made in the form of elastic rotating discs. In this case the direction of rotation of the discs and the flexible shaft is the opposite.
International Nuclear Information System (INIS)
Yang, Chao; Chang, Chao; Song, Chengyi; Shang, Wen; Wu, Jianbo; Tao, Peng; Deng, Tao
2016-01-01
Highlights: • A flexible and high-performance heat pipe is fabricated. • Bending effect on thermal performance of flexible heat pipes is evaluated. • Theoretical analysis is carried out to reveal the change of thermal resistance with bending. • Thermal control of foldable electronics with flexible heat pipes is demonstrated. - Abstract: In this work, we report the fabrication and thermal performance evaluation of flexible heat pipes prepared by using a fluororubber tube as the connector in the adiabatic section and using strong base treated hydrophilic copper meshes as the wick structure. Deionized water was chosen as working fluid and three different filling ratios (10%, 20%, and 30%) of working fluid were loaded into the heat pipe to investigate its impact on thermal performance. The fabricated heat pipes can be easily bended from 0"o to 180"o in the horizontal operation mode and demonstrated consistently low thermal resistances after repeated bending. It was found that with optimized amount of working fluid, the thermal resistance of flexible heat pipes increased with larger bending angles. Theoretical analysis reveals that bending disturbs the normal vapor flow from evaporator to condenser in the heat pipe, thus leads to increased liquid–vapor interfacial thermal resistance in the evaporator section. The flexible heat pipes have been successfully applied for thermal control of foldable electronic devices showing superior uniform heat-transfer performance.
Photoelastic investigation of the stresses in mitred bent cylinders under bending, (1)
International Nuclear Information System (INIS)
Sawa, Yoshiaki
1982-01-01
Recently large bore pipes have been frequently used, and the techniques of jointing such pipes are important technical problem. As for the actual design of pipe joints, the stress condition has not been sufficiently clarified. When two same diameter pipes are jointed making a certain angle, mitred bent pipes are often used from economical and technical viewpoints as the pipes become large bore. In a mitred bent pipe, there is a sharp edge in its pipe joint, at which the measurement of stress and strain is difficult. The stress distribution near the joint when a mitred bent pipe is subjected to the bending moment in the plane containing the axes of both pipes was analyzed by the freezing three-dimensional photo-elastic method, and not only the bending stress in the joint but also the hoop stress were determined by the wedge method. This stress concentration phenomenon is due to the whole structural factor of the intersection of two pipes and the local stress peak factor caused at the wedge-shaped edge formed in the intersection. The local form of the intersection plays important role in the stress concentration. The manufactured models, the method of loading, slices and the wedge method, and the stress distribution are reported. (Kako, I.)
Flow induced vibrations of piping
International Nuclear Information System (INIS)
Gibert, R.J.; Axisa, F.
1977-01-01
In order to design the supports of piping systems, estimations of the vibrations induced by the fluid conveyed through the pipes are generally needed. For that purpose it is necessary to calculate the model parameters of liquid containing pipes. In most computer codes, fluid effects are accounted for just by adding the fuid mass to the structure. This may lead to serious errors.- Inertial effects from the fluid are not correctly evaluated especially in the case of bended or of non-uniform section pipes. Fluid boundary conditions are simply ignored. - In many practical problems fluid compressibility cannot be negelcted, even in the low frequencies domain which corresponds to efficient excitation by turbulent sources of the flow. This paper presents a method to take into account these efects, by solving a coupled mechanical acoustical problem: the computer code TEDEL of the C.E.A./D.E.M.T. System, based on the finite-elements method, has been extended to calculate simultaneously the pressure fluctuations in the fluid and the vibrations of the pipe. (Auth.)
1990-01-01
Bobs Candies, Inc. produces some 24 million pounds of candy a year, much of it 'Christmas candy.' To meet Christmas demand, it must produce year-round. Thousands of cases of candy must be stored a good part of the year in two huge warehouses. The candy is very sensitive to temperature. The warehouses must be maintained at temperatures of 78-80 degrees Fahrenheit with relative humidities of 38- 42 percent. Such precise climate control of enormous buildings can be very expensive. In 1985, energy costs for the single warehouse ran to more than 57,000 for the year. NASA and the Florida Solar Energy Center (FSEC) were adapting heat pipe technology to control humidity in building environments. The heat pipes handle the jobs of precooling and reheating without using energy. The company contacted a FSEC systems engineer and from that contact eventually emerged a cooperative test project to install a heat pipe system at Bobs' warehouses, operate it for a period of time to determine accurately the cost benefits, and gather data applicable to development of future heat pipe systems. Installation was completed in mid-1987 and data collection is still in progress. In 1989, total energy cost for two warehouses, with the heat pipes complementing the air conditioning system was 28,706, and that figures out to a cost reduction.
Pipe rupture test results: 4-inch pipe whip tests under PWR LOCA conditions
International Nuclear Information System (INIS)
Miyazaki, Noriyuki; Ueda, Shuzo; Isozaki, Toshikuni; Kato, Rokuro; Kurihara, Ryoichi; Yano, Toshikazu; Miyazono, Shohachiro
1982-09-01
This report summarizes the results of 4-inch pipe whip tests (RUN No. 5506, 5507, 5508 and 5604) under the PWR LOCA conditions. The dynamic behaviors of the test pipe and restraints were studied in the tests. In the tests, the gap between the test pipe and the restraints was kept at the constant value of 8.85 mm and the overhang length was varied from 250 mm to 650 mm. The dynamic behaviors of the test pipe and the restraint were made clear by the outputs of strain gages and the measurements of residual deformations. The data of water hammer in subcooled water were also obtained by the pressure transducers mounted on the test pipe. The main conclusions obtained from the tests are as follows. (1) The whipping of pipe can be prevented more effectively as the overhang length becomes shorter. (2) The load acting on the restraint-support structure becomes larger as the overhang length becomes shorter. (3) The restraint farther from the break location does not limit the pipe movement except for the first impact when the overhang length is long. (4) The ultimate moment M sub(u) of the pipe at the restraint location can be used to predict the plastic collapse of the whipping pipe. (5) The restraints slide along the pipe axis and are subjected to bending moment, when the overhang length is long. (author)
International Nuclear Information System (INIS)
Fujiwara, Kazutoshi; Domae, Masafumi; Ohta, Joji; Yoneda, Kimitoshi; Inada, Fumio
2009-01-01
Flow Accelerated Corrosion (FAC), which is one of the important subjects at fossil and nuclear power plans, is caused by the accelerated dissolution of protective oxide film due to the turbulent flow. The influence factors on FAC such as water chemistry, material, and fluid dynamics are closely related to the oxide property so that the risk of FAC can be reduced by the suitable control of water chemistry. There are some FAC models and evaluation codes of FAC rate. Some of them are used in wall thinning management of nuclear power plant in some country. Nevertheless, these FAC codes include many empirical parameters so that some uncertainty to evaluate the synergistic effectiveness of factors are the controversial point for the application of FAC code to wall thinning management in Japanese nuclear power plant. In this study, a FAC model that can evaluate the effect of temperature, NH3 concentration, chromium content, and dissolved oxygen concentration on FAC rate was developed by considering the diffusion of dissolved species. The critical dissolved oxygen concentration, which can inhibit FAC, was also calculated by this model. (author)
International Nuclear Information System (INIS)
Uchida, Shunsuke; Naitoh, Masanori; Okada, Hidetoshi; Uehara, Yasushi; Koshizuka, Seiichi
2011-01-01
Systematic approaches to evaluate flow accelerated corrosion (FAC) are desired before discussing application of countermeasures for FAC. First, future FAC occurrence should be evaluated to identify locations where a higher possibility of FAC occurrence exists, and then, wall thinning rate at the identified FAC occurrence zone is evaluated to obtain the preparation time for applying countermeasures. Wall thinning rates were calculated with two coupled models: 1.static electrochemical analysis and 2.dynamic oxide layer growth analysis. The anodic current density and the electrochemical corrosion potential (ECP) were calculated with the static electrochemistry model based on an Evans diagram. The ferrous ion release rate, determined by the anodic current density, was applied as input for the dynamic double oxide layer model. Some of the dissolved ferrous ion was removed to the bulk water and others precipitated on the surface as magnetite particles. The thickness of oxide layer was calculated with the dynamic oxide layer growth model and then its value was used as input in the electrochemistry model. It was confirmed that the calculated results (corrosion rate and ECP) based on the coupled models were in good agreement with the measured ones. Higher ECP was essential for preventing FAC rate. Moderated conditions due to lower mass transfer coefficients resulted in thicker oxide layer thickness and then higher ECP, while moderated corrosion conditions due to higher oxidant concentrations resulted in larger hematite/magnetite rate and then higher ECP.
International Nuclear Information System (INIS)
Uchida, Shunsuke; Naitoh, Masanori; Okada, Hidetoshi; Uehara, Yasushi; Koshizuka, Seiichi
2009-01-01
Systematic approaches for evaluating flow accelerated corrosion (FAC) are desired before discussing application of countermeasures for FAC. Firstly, future FAC occurrence should be evaluated to identify locations where a higher possibility of FAC occurrence exists, and then, wall thinning rate at the identified FAC occurrence zone is evaluated to obtain the preparation time for applying countermeasures. Wall thinning rates were calculated with the coupled models of static electrochemical analysis and dynamic double oxide layer analysis. Anodic current density and electrochemical corrosion potential (ECP) were calculated with the static electrochemistry model based on an Evans diagram and ferrous ion release rate determined by the anodic current density was applied as input for the dynamic double oxide layer model. Some of the dissolved ferrous ion was removed to the bulk water and others precipitated on the surface as magnetite particles. The thickness of oxide layer was calculated with the dynamic double oxide layer model and then was applied as input for the electrochemistry model. It was confirmed that the calculated results based on the coupled models resulted good agreement with the measured ones. Higher ECP was essential for preventing FAC rate. Moderated conditions due to lower mass transfer coefficients resulted in thicker oxide layer thickness and then higher ECP, while moderated corrosion conditions due to higher oxidant concentrations resulted in larger hematite/magnetite rate and then higher ECP. (author)
Adjustable Tooling for Bending Brake
Ellis, J. M.
1986-01-01
Deep metal boxes and other parts easily fabricated. Adjustable tooling jig for bending brake accommodates spacing blocks and either standard male press-brake die or bar die. Holds spacer blocks, press-brake die, bar window die, or combination of three. Typical bending operations include bending of cut metal sheet into box and bending of metal strip into bracket with multiple inward 90 degree bends. By increasing free space available for bending sheet-metal parts jig makes it easier to fabricate such items as deep metal boxes or brackets with right-angle bends.
International Nuclear Information System (INIS)
Srividya, A.; Suresh, H.N.; Verma, A.K.; Gopika, V.; Santosh
2006-01-01
Piping systems are part of passive structural elements in power plants. The analysis of the piping systems and their quantification in terms of failure probability is of utmost importance. The piping systems may fail due to various degradation mechanisms like thermal fatigue, erosion-corrosion, stress corrosion cracking and vibration fatigue. On examination of previous results, erosion corrosion was more prevalent and wall thinning is a time dependent phenomenon. The paper is intended to consolidate the work done by various investigators on erosion corrosion in estimating the erosion corrosion rate and reliability predictions. A comparison of various erosion corrosion models is made. The reliability predictions based on remaining strength of corroded pipelines by wall thinning is also attempted. Variables in the limit state functions are modelled using normal distributions and Reliability assessment is carried out using some of the existing failure pressure models. A steady state corrosion rate is assumed to estimate the corrosion defect and First Order Reliability Method (FORM) is used to find the probability of failure associated with corrosion defects over time using the software for Component Reliability evaluation (COMREL). (author)
Bolted flanged connections subjected to longitudinal bending moments
International Nuclear Information System (INIS)
Blach, A.E.
1992-01-01
Flanges in piping systems and also pressure vessel flanges on tall columns are often subjected to longitudinal bending moments of considerable magnitude, be it from thermal expansion stresses in piping systems or from wind or seismic loadings on tall vertical pressure vessels. Except for the ASME Code, Section III, Subsections NB, NC, and ND, other pressure vessel and piping codes do not contain design ASME Nuclear Power Plant Code (Section III), an empirical formula is given, expressing a longitudinal bending moment in bolted flanged connections in terms of an equivalent internal pressure to be added to the design pressure of the flange. In this paper, an attempt is made to analyse the stresses on flanges and bolting due to external bending moments and to compare flange thicknesses thus obtained with thicknesses required using the equivalent design pressure specified in Subsections NB, NC, and ND. A design method is proposed, based on analysis and experimental work, which may be suitable for flange bending moment analysis when the rules of the Nuclear Power Plant Code are not mandatory. (orig.)
Structural integrity assessment of piping components
International Nuclear Information System (INIS)
Kushwaha, H.S.; Chattopadhyay, J.
2008-01-01
Integrity assessment of piping components is very essential for safe and reliable operation of power plants. Over the last several decades, considerable work has been done throughout the world to develop a methodology for integrity assessment of pipes and elbows, appropriate for the material involved. However, there is scope of further development/improvement of issues, particularly for pipe bends, that are important for accurate integrity assessment of piping. Considering this aspect, a comprehensive Component Integrity Test Program was initiated in 1998 at Bhabha Atomic Research Centre (BARC), India. In this program, both theoretical and experimental investigations were undertaken to address various issues related to the integrity assessment of pipes and elbows. Under the experimental investigations, fracture mechanics tests have been conducted on pipes and elbows of 200-400 mm nominal bore (NB) diameter with various crack configurations and sizes under different loading conditions. Tests on small tensile and three point bend specimens, machined from the tested pipes, have also been done to evaluate the actual stress-strain and fracture resistance properties of pipe/elbow material. The load-deflection curve and crack initiation loads predicted by non-linear finite element analysis matched well with the experimental results. The theoretical collapse moments of throughwall circumferentially cracked elbows, predicted by the recently developed equations, are found to be closer to the test data compared to the other existing equations. The role of stress triaxialities ahead of crack tip is also shown in the transferability of J-Resistance curve from specimen to component. The cyclic loading and system compliance effect on the load carrying capacity of piping components are investigated and new recommendations are made. (author)
Pressurized water-reactor feedwater piping response to water hammer
International Nuclear Information System (INIS)
Arthur, D.
1978-03-01
The nuclear power industry is interested in steam-generator water hammer because it has damaged the piping and components at pressurized water reactors (PWRs). Water hammer arises when rapid steam condensation in the steam-generator feedwater inlet of a PWR causes depressurization, water-slug acceleration, and slug impact at the nearest pipe elbow. The resulting pressure pulse causes the pipe system to shake, sometimes violently. The objective of this study is to evaluate the potential structural effects of steam-generator water hammer on feedwater piping. This was accomplished by finite-element computation of the response of two sections of a typical feedwater pipe system to four representative water-hammer pulses. All four pulses produced high shear and bending stresses in both sections of pipe. Maximum calculated pipe stresses varied because the sections had different characteristics and were sensitive to boundary-condition modeling
Small-bore-piping seismic-test findings
International Nuclear Information System (INIS)
Severud, L.K.; Barta, D.A.; Anderson, M.J.
1981-12-01
Description is given of a test series in which a 1-inch diameter stainless steel pipe system was subjected to dynamic testing. The test system consisted of approximately 40-feet of schedule 40 pipe, with several bends and risers, supported from a rigid test frame. FFTF prototypic pipe clamps, dead weight supports, mechanical snubbers, and insulation were utilized. Several variations of the pipe support configuration were tested. Measured test results are compared with analytical predictions for each configuration. Plans for future testing are discussed
Emittance growth of bunched beams in bends
International Nuclear Information System (INIS)
Carlsten, B.E.; Raubenheimer, T.O.
1995-01-01
Talman [Phys. Rev. Lett. 56, 1429 (1986)] has proposed a novel relativistic effect that occurs when a charged particle beam is bent in the magnetic field from an external dipole. The consequence of this effect is that the space-charge forces from the particles do not exhibit the usual inverse-square energy dependence and some part of them are, in fact, independent of energy. This led to speculation that this effect could introduce significant emittance growth for a bending electron beam. Subsequently, it was shown that this effect's influence on the beam's transverse motion is canceled for a dc beam by a potential depression within the beam (to first order in the beam radius divided by the bend radius). In this paper, we extend the analysis to include short bunch lengths (as compared to the beam pipe dimensions) and find that there is no longer the cancellation for forces both transverse to and in the direction of motion. We provide an estimate for the emittance growth as a function of bend angle, beam radius, and current, and for magnetic compression of an electron bunch
Bending stresses: imposed on underground small diameter lines in city streets
Energy Technology Data Exchange (ETDEWEB)
Kottmann, A
1975-05-01
Die Technischen Werke der Stadt Stuttgart AG (TWS, Stuttgart) investigated the accuracy of available bending stress calculations to represent the actual stress exerted on underground pipelines, the effective bending intervals, and the pipe diameter required to effectively resist the expected stress. The investigation covers steel, cast iron, ductile cast iron, asbestos cement, and PVC 100. The theoretical stresses were determined by the Boussinesgne method from the effects of SLW60 vehicles on pipes buried 3.28 ft (1 m) underground. The cumulative load on the pipe was obtained as the total of the vehicle load, soil load, pipe load, and water load. Results indicate that the tensile stress from internal pipe pressure can be omitted, and that welded steel and sealed PVC pipes should account for longitudinal tensile stresses. Steel pipes are generally so oversized that they need not account for these stresses. The calculations also considered the interaction between the pipe and pipe joint as the pipe emerges from the trench for the 3 possible conditions: an overhang beam, a beam encased at one end and jointed at the other, and a beam, encased at both ends. The curves of the resisting moments varied according to the type of material and pipe diameter, with the greatest rate increase reported for asbestos cement, followed by PVC 100, cast iron, ductile cast iron, and steel. Operating data of a cast-iron underground TWS system in Stuttgart indicated that pipes with less than or equal to 4 in. ( less than or equal to 100 mm) nominal diameter were quite fragile while those with diameters >6 in. (>105 mm) sustained considerably less damage. The degree of damage was found to decrease with increasing diameters. The effect of temperature also proved important. Since it is not economically possible to reinstall the distribution lines with 8-in. (200-mm) pipes, elastic support systems such as crossing troughs are recommended to support the pipes in stress areas.
Occipital bending in depression.
Maller, Jerome J; Thomson, Richard H S; Rosenfeld, Jeffrey V; Anderson, Rodney; Daskalakis, Zafiris J; Fitzgerald, Paul B
2014-06-01
There are reports of differences in occipital lobe asymmetry within psychiatric populations when compared with healthy control subjects. Anecdotal evidence and enlarged lateral ventricles suggests that there may also be a different pattern of curvature whereby one occipital lobe wraps around the other, termed 'occipital bending'. We investigated the prevalence of occipital bending in 51 patients with major depressive disorder (males mean age = 41.96 ± 14.00 years, females mean age = 40.71 ± 12.41 years) and 48 age- and sex-matched healthy control subjects (males mean age = 40.29 ± 10.23 years, females mean age = 42.47 ± 14.25 years) and found the prevalence to be three times higher among patients with major depressive disorder (18/51, 35.3%) when compared with control subjects (6/48, 12.5%). The results suggest that occipital bending is more common among patients with major depressive disorder than healthy subjects, and that occipital asymmetry and occipital bending are separate phenomena. Incomplete neural pruning may lead to the cranial space available for brain growth being restricted, or ventricular enlargement may exacerbate the natural occipital curvature patterns, subsequently causing the brain to become squashed and forced to 'wrap' around the other occipital lobe. Although the clinical implications of these results are unclear, they provide an impetus for further research into the relevance of occipital bending in major depression disorder. © The Author (2014). Published by Oxford University Press on behalf of the Guarantors of Brain. All rights reserved. For Permissions, please email: journals.permissions@oup.com.
International Nuclear Information System (INIS)
Ando, Kotoji; Takahashi, Koji; Matsuo, Kazuya; Urabe, Yoshio
2013-01-01
Pipe elbows were important parts frequently used in the pipelines of nuclear power, thermal power and chemical plants, and their integrity needed to be assured under seismic loads and thermal stresses considering local wall thinning or complex stress distribution due to special configuration different from straight pipe. This article investigated in details elastic-plastic stress-strain state of pipe elbow using finite element analysis and clarified there existed high bi-axial stress field at side inner surface of pipe elbow axial cracks initiated. Bi-axial stress factor was around 0.6 for sound elbow and up to 0.95 for local wall thinning at crown. Fracture strain of 1.15 was reduced to around 0.15 for bi-axial stress factor from 0.6 to 0.9. Normalized fatigue life for bi-axial stress field (0.6 - 0.8) was largely reduced to around 15, 19 and 10% of fatigue life of uni-axial state dependent on material strength level. Proposed revised universal slopes taking account of multi-axial stress factor could explain qualitatively effects of strain range, internal pressure and ratchet strain (pre-strain) on low-cycle fatigue life of pipe elbow. (T. Tanaka)
International Nuclear Information System (INIS)
Naitoh, Masanori; Uchida, Shunsuke; Okada, Hidetoshi; Uehara, Yasushi; Koshizuka, Seiichi
2009-01-01
Six calculation steps have been prepared for predicting flow accelerated corrosion (FAC) occurrence and evaluating wall thinning rate. (1) Flow pattern and temperature in each elemental volume along the flow path are obtained with a 1D plant system code, (2) Corrosive conditions, e.g., oxygen concentration and electrochemical corrosion potential (ECP) along the flow path are calculated with a hydrazine-oxygen reaction code, (3) Precise flow patterns and mass transfer coefficients at the structure surface are calculated with a 3D CFD code, (4) Danger zones are evaluated by combining major FAC parameters, (5) Wall thinning rates are calculated with the coupled models of static electrochemical analysis and dynamic double oxide layer analysis at the identified danger zone, and then, (6) Residual life and effects of countermeasures can be evaluated. Anodic and cathodic current densities and ECPs were calculated with the static electrochemistry model, and ferrous ion release rate determined by the anodic current density was used as input for the dynamic double oxide layer model. Thickness of the oxide film and its characteristics determined by the dynamic double oxide layer model were used for the electrochemistry model to determine the resistances of cathodic current from the bulk to the surface and anodic current from the surface to the bulk. The calculated results of the coupled models had been compared with the data measured at operating Boiling Water Reactor (BWR) plants and it was demonstrated that the calculated results had good agreements with the measured ones. 6 step-evaluation procedures for liquid droplet impingement (LDI) were also proposed. (author)
Piping system damping data at higher frequencies
International Nuclear Information System (INIS)
Ware, A.G.
1987-01-01
Research has been performed at the Idaho National Engineering Laboratory (INEL) for the United States Nuclear Regulatory Commission (USNRC) to determine best-estimate damping values for dynamic analyses of nuclear piping systems excited in the 20 to 100 Hz frequency range. Vibrations in this frequency range are typical of fluid-induced transients, for which no formal pipe damping guidelines exist. The available data found in the open literature and the USNRC/INEL nuclear piping damping data bank were reviewed, and a series of tests on a straight 3-in. (76-mm) piping system and a 5-in. (127-mm) system with several bends and elbows were conducted as part of this research program. These two systems were supported with typical nuclear piping supports that could be changed from test to test during the series. The resulting damping values were ≥ those of the Pressure Vessel Research Committee (PVRC) proposal for unisulated piping. Extending the PVRC damping curve from 20 to 100 Hz at 3% of critical damping would give a satisfactory representation of the test data. This position has been endorsed by the PVRC Technical Committee on Piping Systems. 14 refs
International Nuclear Information System (INIS)
Hyuk Kwon; Dong Un Seo; Goon-Cherl Park
2005-01-01
Full text of publication follows: Flow Accelerated Corrosion (FAC) is a corrosion mechanism that results in wall thinning in piping systems and components. FAC on carbon steels in pure water has occurred in a number of industry and power plant. A pipe wall thinning due to the FAC at nuclear power plant is just reported in confined to carbon steel pipe on the secondary system which does not equip a radioactive component. Recently, at Canadian Deuterium Uranium type reactor, it is reported that the feeder lines suffer the wall thinning on the primary system to equip 380 feeder pipes. Differently from the fast FAC rate of the secondary system on PWR, FAC rate of feeder pipes on CANDU is not more than the 0.2 mm/year. Although the FAC rate of feeder pipe is relatively slow, the narrow thickness margin of 2.6089 mm is endangered sufficiently by only the slow FAC rate. The FAC is governed by the mass transfer coefficient which is determined by the flow field. To well predict the FAC rate, mass transfer coefficient should be well measured or calculated. New measurement method of mass transfer coefficient is developed to obtain the coefficient for the complex shape like feeder pipe. The method evaluated the naphthalene sublimation method to apply it under the water flow. The naphthalene sublimation method can be used to study mass and heat transfer with confidence for a variety of applications, but with certain restrictions. At present, Plaster of paris method can modified the sublimation method to overcome the restrictions. This method is particularly useful in complex flows on geometries and for flows with large gradients in wall transport rate. The test specimen can be easily prepared by several methods, including dipping, machining, spraying, and casting. The local transfer coefficients can be determined with high accuracy and in detail by automated measurement systems that eliminate most human errors during the measurement process. To evaluate the method, the
Design analysis of liquid metal pipe supports
International Nuclear Information System (INIS)
Margolin, L.L.; LaSalle, F.R.
1979-02-01
Design guidelines pertinent to liquid metal pipe supports are presented. The numerous complex conditions affecting the support stiffness and strength are addressed in detail. Topics covered include modeling of supports for natural frequency and stiffness calculations, support hardware components, formulas for deflection due to torsion, plate bending, and out-of-plane flexibility. A sample analysis and a discussion on stress analysis of supports are included. Also presented are recommendations for design improvements for increasing the stiffness of pipe supports and which were utilized in the FFTF system
CERN PhotoLab
1980-01-01
The very particular lattice of the AA required 2 types of dipole (bending magnets; BLG, long and narrow; BST, short and wide). The BLG had a steel length of 4.70 m, a good field width of 0.24 m, and a weight of about 70 t. Jean-Claude Brunet inspects the lower half of a BLG. For the BST magnets see 7811105 and 8006036.
Surveys of embedded piping for Shoreham license termination
International Nuclear Information System (INIS)
Williams, D.E. Jr.
2004-01-01
In planning the decommissioning of the Shoreham Nuclear Power Station (SNPS) in Wading River, N.Y., it was determined that the cost of removing contaminated floor drain piping was prohibitive. The piping is typically embedded approximately four feet deep in reinforced concrete, often below structural I-beams. A decision was made to develop remote survey devices ('pipe crawlers') that would allow SNPS to decontaminate and survey embedded piping within NRC free release limits. Pipe crawlers currently in use at SNPS are able to traverse multiple 45 and 90 degree bends while maintaining all detectors in the required geometry (less than 1 cm detector to surface distance). The following aspects of this project will be presented: 1) System classification and cost-benefit analysis 2) Overview of system decontamination 3) Pipe crawler mechanical and electrical development 4) Detector backgrounds and MDA's 5) Additional devices and techniques 6) NRC position on crawler use. 7) SNPS results to date. (author)
Dunn, Peter D
1982-01-01
A comprehensive, up-to-date coverage of the theory, design and manufacture of heat pipes and their applications. This latest edition has been thoroughly revised, up-dated and expanded to give an in-depth coverage of the new developments in the field. Significant new material has been added to all the chapters and the applications section has been totally rewritten to ensure that topical and important applications are appropriately emphasised. The bibliography has been considerably enlarged to incorporate much valuable new information. Thus readers of the previous edition, which has established
International Nuclear Information System (INIS)
Ferng, Y.M.
2008-01-01
The erosion-corrosion (E/C) wear is an essential degradation mechanism for the piping in the nuclear power plant, which results in the oxide mass loss from the inside of piping, the wall thinning, and even the pipe break. The pipe break induced by the E/C wear may cause costly plant repairs and personal injures. The measurement of pipe wall thickness is a useful tool for the power plant to prevent this incident. In this paper, CFD models are proposed to predict the local distributions of E/C wear sites, which include both the two-phase hydrodynamic model and the E/C models. The impacts of centrifugal and gravitational forces on the liquid droplet behaviors within the piping can be reasonably captured by the two-phase model. Coupled with these calculated flow characteristics, the E/C models can predicted the wear site distributions that show satisfactory agreement with the plant measurements. Therefore, the models proposed herein can assist in the pipe wall monitoring program for the nuclear power plant by way of concentrating the measuring point on the possible sites of severe E/C wear for the piping and reducing the measurement labor works
A compound crack in a pipe under tension
International Nuclear Information System (INIS)
Zahoor, A.
1992-01-01
Limit load and J-resistance curve solutions are developed for a compound crack in a pipe subjected to axial tension. The solutions are based on thick-walled cylinder assumption and the J solution can be applied with load-displacement data from one pipe test. The J-R solution can be used to assess the effect of loading type on the material's resistance to crack extension when used with previously published solution for bending moment loading. (orig.)
A compound crack in a pipe under tension
Energy Technology Data Exchange (ETDEWEB)
Zahoor, A. (Zenith Corp., Rockville, MD (United States))
1992-03-01
Limit load and J-resistance curve solutions are developed for a compound crack in a pipe subjected to axial tension. The solutions are based on thick-walled cylinder assumption and the J solution can be applied with load-displacement data from one pipe test. The J-R solution can be used to assess the effect of loading type on the material's resistance to crack extension when used with previously published solution for bending moment loading. (orig.).
Inelastic analysis of Battelle-Columbus piping elbow creep test
International Nuclear Information System (INIS)
Dhalla, A.K.; Newman, S.Z.
1979-01-01
Analytical results are presented for room temperature and 593 deg. C creep bending deformation of a piping elbow structure tested at the Battelle-Columbus Laboratory. This analysis was performed in support of the International Piping Benchmark Problem Program being coordinated by ORNL. Results are presented for both simplified and refined structural models, and compared with test measurements reported by the Battelle-Columbus Laboratory. (author)
Stress analysis of feeder bends using neutrons: new results and cumulative impacts
Energy Technology Data Exchange (ETDEWEB)
Banks, D.; Donaberger, R. [Canadian Neutron Beam Centre, Chalk River, ON (Canada); Leitch, B. [Atomic Energy of Canada Limited, Chalk River, ON (Canada); Rogge, R.B. [Canadian Neutron Beam Centre, Chalk River, ON (Canada)
2014-07-01
Neutron diffraction has played a vital role in stress analysis of bends in carbon steel pipes, known as feeder pipes, in CANDU reactors. Due to incidents of cracking of feeders, extensive R&D programs to manage feeder cracking have been implemented over about ten years. We review the cumulative impacts of this research from the view point of the stress analysis using neutrons, and present new results by examining a feeder bend with a partial crack both experimentally using neutron diffraction and theoretically using a finite element model. (author)
Flow induced vibrations of piping system (Vibration sources - Mechanical response of the pipes)
International Nuclear Information System (INIS)
Gibert, R.J.; Axisa, F.; Villard, B.
1978-01-01
In order to design the supports of piping system, an estimation of the vibration induced by the fluid conveyed through the pipes are generally needed. For that purpose it is necessary. To evaluate the power spectra of all the main sources generated by the flow. These sources are located at the singular points of the circuit (enlargements, bends, valves, etc. ...). To calculate the modal parameters of fluid containing pipes. This paper presents: a methodical study of the most current singularities. Inter-correlation spectra of local pressure fluctuation downstream from the singularity and correlation spectra of associated acoustical sources have been measured. A theory of noise generation by unsteady flow in internal acoustics has been developed. All these results are very useful for evaluating the source characteristics in most practical pipes. A comparison between the calculation and the results of an experimental test has shown a good agreement
AGS superconducting bending magnets
International Nuclear Information System (INIS)
Robins, K.E.; Sampson, W.B.; McInturff, A.D.; Dahl, P.F.; Abbatiello, F.; Aggus, J.; Bamberger, J.; Brown, D.; Damm, R.; Kassner, D.; Lasky, C.; Schlafke, A.
1976-01-01
Four large aperture superconducting bending magnets are being built for use in the experimental beams at the AGS. Each of these magnets is 2.5 m long and has a room temperature aperture of 20 cm. The magnets are similar in design to the dipoles being developed for ISABELLE and employ a low temperature iron core. Results are presented on the ''training'' behavior of the magnets and a comparison will be made with the smaller aperture versions of this design. The magnet field measurements include end fields and leakage fields as well as the harmonic components of the straight section of the magnet
Flexible heat pipes with integrated bioinspired design
Directory of Open Access Journals (Sweden)
Chao Yang
2015-02-01
Full Text Available In this work we report the facile fabrication and performance evaluation of flexible heat pipes that have integrated bioinspired wick structures and flexible polyurethane polymer connector design between the copper condenser and evaporator. Inside the heat pipe, a bioinspired superhydrophilic strong-base-oxidized copper mesh with multi-scale micro/nano-structures was used as the wicking material and deionized water was selected as working fluid. Thermal resistances of the fabricated flexible heat pipes charged with different filling ratios were measured under thermal power inputs ranging from 2 W to 12 W while the device was bent at different angles. The fabricated heat pipes with a 30% filling ratio demonstrated a low thermal resistance less than 0.01 K/W. Compared with the vertically oriented straight heat pipes, bending from 30° up to 120° has negligible influence on the heat-transfer performance. Furthermore, repeated heating tests indicated that the fabricated flexible heat pipes have consistent and reliable heat-transfer performance, thus would have important applications for advanced thermal management in three dimensional and flexible electronic devices.
Computing the effect of plastic deformation of piping on pressure transient propagation
International Nuclear Information System (INIS)
Youngdahl, C.K.; Kot, C.A.
1977-01-01
The computer program PTA-1 performs pressure-transient analysis of large piping networks using the one-dimensional method of characteristics applied to a fluid-hammer formulation. The effect of elastic-plastic deformation of piping on pulse propagation is included in the computation. Each pipe is modeled as a series of rings, neglecting axial effects, bending moments, and inertia. The fluid wave speed is a function of pipe deformation and, consequently, of position and time. Comparison with existing experimental data indicate that this simple fluid-structure interaction model gives suprisingly accurate results for both pressure histories in the fluid and strain histories in the piping
Bend testing for miniature disks
International Nuclear Information System (INIS)
Huang, F.H.; Hamilton, M.L.; Wire, G.L.
1982-01-01
A bend test was developed to obtain ductility measurements on a large number of alloy variants being irradiated in the form of miniature disks. Experimental results were shown to be in agreement with a theoretical analysis of the bend configuration. Disk specimens fabricated from the unstrained grip ends of previously tested tensile specimens were used for calibration purposes; bend ductilities and tensile ductilities were in good agreement. The criterion for estimating ductility was judged acceptable for screening purposes
International Nuclear Information System (INIS)
Li Heng; Yang He; Zhan Mei
2010-01-01
Thin-walled tube bending(TWTB) method of Al-alloy tube has attracted wide applications in aerospace, aviation and automobile,etc. While, under in-plane double tensile stress states at the extrados of bending tube, the over-thinning induced ductile fracture is one dominant defect in Al-alloy tube bending. The main objective of this study is to predict the critical wall-thinning of Al-alloy tube bending by coupling two ductile fracture criteria(DFCs) into FE simulation. The DFCs include Continuum Damage Mechanics(CDM)-based model and GTN porous model. Through the uniaxial tensile test of the curved specimen, the basic material properties of the Al-alloy 5052O tube is obtained; via the inverse problem solution, the damage parameters of both the two fracture criteria are interatively determined. Thus the application study of the above DFCs in the TWTB is performed, and the more reasonable one is selected to obtain the critical thinning of Al-alloy tube in bending. The virtual damage initiation and evolution (when and where the ductile fracture occurs) in TWTB are investigated, and the fracture mechanisms of the voided Al-alloy tube in tube bending are consequently discussed.
International Nuclear Information System (INIS)
Arora, Punit; Singh, P.K.; Bhasin, Vivek; Vaze, K.K.; Pukazhendhi, D.M.; Gandhi, P.; Raghava, G.
2011-01-01
The objective of the present study is to understand the fatigue crack growth behavior in austenitic stainless steel and carbon steel pipes and pipe welds by carrying out analysis/predictions and experiments. The Paris law has been used for the prediction of fatigue crack growth life. To carry out the analysis, Paris constants have been determined for pipe (base) and pipe weld materials by using Compact Tension (CT)/Three Point Bend (TPB) specimens machined from the actual pipe/pipe weld. Analyses have been carried out to predict the fatigue crack growth life of pipes/pipe welds having part through cracks on the outer surface. In the analyses, Stress Intensity Factors (K) have been evaluated through two different schemes. The first scheme considers the 'K' evaluations at two points of the crack front i.e. maximum crack depth and crack tip at the outer surface. The second scheme accounts for the area averaged root mean square stress intensity factor (K RMS ) at deepest and surface points. In order to validate the analytical procedure/results, experiments have been carried out on full scale pipe and pipe welds with part through circumferential crack. Fatigue crack growth life evaluated using both schemes have been compared with experimental results. Use of stress intensity factor (K RMS ) evaluated using second scheme gives better fatigue crack growth life prediction compared to that of first scheme. (author)
Seismic analysis of liquid metal reactor piping systems
International Nuclear Information System (INIS)
Wang, C.Y.
1987-01-01
This paper describes the finite-element numerical algorithm and its applications to LMR piping under seismic excitations. A time-history analysis technique using the implicit temporal integration scheme is addressed. A 3-D pipe element is formulated which has eight degrees of freedom per node (three displacements, three rotations, one membrane displacement, and one bending rotation) to account for the hoop, flexural, rotational, and torsional modes of the piping system. Both geometric and material nonlinearities are considered. This algorithm is unconditionally stable and is particularly suited for the seismic analysis. (orig./GL)
Characterization of radioactive contamination inside pipes with the Pipe Explorer trademark system
International Nuclear Information System (INIS)
Kendrick, D.T.; Cremer, C.D.; Lowry, W.; Cramer, E.
1995-01-01
The U.S. Department of Energy's nuclear facility decommissioning program needs to characterize radiological contamination inside piping systems before the pipe can be recycled, remediated, or disposed. Science and Engineering associates, Inc. under contract with the DOE Morgantown Energy Technology Center has developed and demonstrated the Pipe Explorer trademark system, which uses an inverting membrane to transport various characterization sensors into pipes. The basic process involves inverting (turning inside out) a tubular impermeable membrane under air pressure. A characterization sensor is towed down the interior of the pipe by the membrane. Advantages of this approach include the capability of deploying through constrictions in the pipe, around 90 degrees bends, vertically up and down, and in slippery conditions. Because the detector is transported inside the membrane (which is inexpensive and disposable), it is protected from contamination, which eliminates cross-contamination. Characterization sensors that have been demonstrated with the system thus far include: gamma detectors, beta detectors, video cameras, and pipe locators. Alpha measurement capability is currently under development. A remotely operable Pipe Explorer trademark system has been developed and demonstrated for use in DOE facilities in the decommissioning stage. The system is capable of deployment in pipes as small as 2-inch-diameter and up to 250 feet long. This paper describes the technology and presents measurement results of a field demonstration conducted with the Pipe Explorer trademark system at a DOE site. These measurements identify surface activity levels of U-238 contamination as a function of location in drain lines. Cost savings to the DOE of approximately $1.5 million dollars were realized from this one demonstration
Smith, Peter
2013-01-01
Written for the piping engineer and designer in the field, this two-part series helps to fill a void in piping literature,since the Rip Weaver books of the '90s were taken out of print at the advent of the Computer Aid Design(CAD) era. Technology may have changed, however the fundamentals of piping rules still apply in the digitalrepresentation of process piping systems. The Fundamentals of Piping Design is an introduction to the designof piping systems, various processes and the layout of pipe work connecting the major items of equipment forthe new hire, the engineering student and the vetera
Elastic-plastic fracture analysis of carbon steel piping using the latest CEGB R6 approach
International Nuclear Information System (INIS)
Kanno, S.; Hasegawa, K.; Shimizu, T.; Kobayashi, H.
1991-01-01
The elastic-plastic fracture of carbon steel piping having various pipe diameters and circumferential crack angles and subjected to a bending moment is analyzed using the latest United Kingdom Central Electricity Generating Board R6 approach. The elastic-plastic fracture criterion must be applied instead of the plastic collapse criterion with increase of the pipe diameter and the crack angle. A simplified elastic-plastic fracture analysis procedure based on the R6 approach is proposed. (author)
Experimental investigation of high cycle thermal fatigue in a T-junction piping system
Energy Technology Data Exchange (ETDEWEB)
Selvam, P. Karthick; Kulenovic, Rudi; Laurien, Eckart [Stuttgart Univ. (Germany). Inst. of Nuclear Technology and Energy Systems (IKE)
2015-10-15
High cycle thermal fatigue damage of structure in the vicinity of T-junction piping systems in nuclear power plants is of importance. Mixing of coolant streams at significant temperature differences causes thermal fluctuations near piping wall leading to gradual thermal degradation. Flow mixing in a T-junction is performed. The determined factors result in bending stresses being imposed on the piping system ('Banana effect').
Estimation of strength parameters of small-bore metal-polymer pipes
Shaydakov, V. V.; Chernova, K. V.; Penzin, A. V.
2018-03-01
The paper presents results from a set of laboratory studies of strength parameters of small-bore metal-polymer pipes of type TG-5/15. A wave method was used to estimate the provisional modulus of elasticity of the metal-polymer material of the pipes. Longitudinal deformation, transverse deformation and leak-off pressure were determined experimentally, with considerations for mechanical damage and pipe bend.
International Nuclear Information System (INIS)
Nakamura, Izumi; Otani, Akihito; Shiratori, Masaki
2005-01-01
In order to clarify the behavior of thinned wall pipes under seismic events, cyclic in-plane and/or out-of-plane bending tests on thinned straight pipe and elbow and also shaking table tests using degraded piping system models were conducted. Relation between the failure mode and thinned condition and the influence of the final failure mode of degraded piping systems were investigated. In addition to these experiments, elastic-plastic FEM analysis using ABAQUS were conducted on thinned piping elements. It has been found that the strain concentrated point could be predicted and the cause of its generation could be explained by the simulated deformation behavior of the pipe. In order to predict the piping system's maximum response under elastic-plastic response, a simple response prediction method was proposed. Further tests and safety margin analyses of thinned pipes against seismic loading will be performed. (T. Tanaka)
Evaluation of flawed-pipe experiments: Final report
Energy Technology Data Exchange (ETDEWEB)
Zahoor, A.; Gamble, R.M.
1986-11-01
The purpose of this work was to perform elastic plastic fracture mechanics evaluations of experimental data that have become available from the NRC Degraded Pipe Program, Phase II (DPII) and other NRC and EPRI sponsored programs. These evaluations were used to assess flaw evaluation procedures for austenitic and ferritic steel piping. The results also have application to leak before break fracture mechanics analysis. An improved relationship was developed for computing the J-Integral for pipes containing throughwall flaws and loaded in pure bending. The results from several DPII experiments were compared to predictions based on new J estimation scheme solutions for circumferential, finite length part-throughwall flaws in pipes with bending loading. Comparisons of experimental maximum loads with those predicted using procedures in Paragraph IWB-3640, Section XI of the ASME Code indicate that the Code flaw evaluation procedures and allowables for austenitic steel pipe are appropriate and conservative. However, the comparisons also indicate that the base metal Code allowable loads may be about 15 to 20% high for small diameter piping (less than 8-inch diameter) at allowable a/t larger than about 0.5. The work further indicates that there is justification for reducing the conservatism in IWB-3640 allowable flaw sizes and loads for austenitic steel pipe with submerged or shielded metal arc welds.
International Nuclear Information System (INIS)
Anderson, M.J.; Hyde, L.L.; Wagner, S.E.; Severud, L.K.
1980-01-01
Thin wall large diameter piping for breeder reactor plants can be subjected to significant thermal shocks during reactor scrams and other upset events. On the Fast Flux Test Facility, the addition of thick clamps directly on the piping was undesired because the differential metal temperatures between the pipe wall and the clamp could have significantly reduced the pipe thermal fatigue life cycle capabilities. Accordingly, an insulated pipe clamp design concept was developed. 5 refs
2010-10-01
... HOMELAND SECURITY TANK VESSELS SPECIAL EQUIPMENT, MACHINERY, AND HULL REQUIREMENTS Pumps, Piping, and Hose... may be omitted where the pipe is extra heavy, all joints are welded, and bends are installed to provide for expansion and contraction. (b) Cargo piping shall not pass through spaces containing machinery...
Uncertainty analysis for probabilistic pipe fracture evaluations in LBB applications
International Nuclear Information System (INIS)
Rahman, S.; Ghadiali, N.; Wilkowski, G.
1997-01-01
During the NRC's Short Cracks in Piping and Piping Welds Program at Battelle, a probabilistic methodology was developed to conduct fracture evaluations of circumferentially cracked pipes for application to leak-rate detection. Later, in the IPIRG-2 program, several parameters that may affect leak-before-break and other pipe flaw evaluations were identified. This paper presents new results from several uncertainty analyses to evaluate the effects of normal operating stresses, normal plus safe-shutdown earthquake stresses, off-centered cracks, restraint of pressure-induced bending, and dynamic and cyclic loading rates on the conditional failure probability of pipes. systems in BWR and PWR. For each parameter, the sensitivity to conditional probability of failure and hence, its importance on probabilistic leak-before-break evaluations were determined
Uncertainty analysis for probabilistic pipe fracture evaluations in LBB applications
Energy Technology Data Exchange (ETDEWEB)
Rahman, S.; Ghadiali, N.; Wilkowski, G.
1997-04-01
During the NRC`s Short Cracks in Piping and Piping Welds Program at Battelle, a probabilistic methodology was developed to conduct fracture evaluations of circumferentially cracked pipes for application to leak-rate detection. Later, in the IPIRG-2 program, several parameters that may affect leak-before-break and other pipe flaw evaluations were identified. This paper presents new results from several uncertainty analyses to evaluate the effects of normal operating stresses, normal plus safe-shutdown earthquake stresses, off-centered cracks, restraint of pressure-induced bending, and dynamic and cyclic loading rates on the conditional failure probability of pipes. systems in BWR and PWR. For each parameter, the sensitivity to conditional probability of failure and hence, its importance on probabilistic leak-before-break evaluations were determined.
Ultrasonic Measurement of Erosion/corrosion Rates in Industrial Piping Systems
Sinclair, A. N.; Safavi, V.; Honarvar, F.
2011-06-01
Industrial piping systems that carry aggressive corrosion or erosion agents may suffer from a gradual wall thickness reduction that eventually threatens pipe integrity. Thinning rates could be estimated from the very small change in wall thickness values measured by conventional ultrasound over a time span of at least a few months. However, measurements performed over shorter time spans would yield no useful information—minor signal distortions originating from grain noise and ultrasonic equipment imperfections prevent a meaningful estimate of the minuscule reduction in echo travel time. Using a Model-Based Estimation (MBE) technique, a signal processing scheme has been developed that enables the echo signals from the pipe wall to be separated from the noise. This was implemented in a laboratory experimental program, featuring accelerated erosion/corrosion on the inner wall of a test pipe. The result was a reduction in the uncertainty in the wall thinning rate by a factor of four. This improvement enables a more rapid response by system operators to a change in plant conditions that could pose a pipe integrity problem. It also enables a rapid evaluation of the effectiveness of new corrosion inhibiting agents under plant operating conditions.
Impacting effects of seismic loading in feeder pipes of PHWR power plants
International Nuclear Information System (INIS)
Kumar, R.
1996-01-01
The core of a pressurized heavy water reactor (PHWR) consists of a large number of fuel channels. These fuel channels are connected to the feeder pipes through which the heavy water flows and transports heat from the reactor core to the steam generators. The feeder pipes are several hundreds in number. They run close to each other with small gaps and have several bends. Thus they represent a complex piping system. Under seismic loading, the adjacent feeder pipes may impact each other. In this paper a simplified procedure has been established to assess such impacting effects. The results of the proposed analysis include bending moment and impact force, which provide the stresses due to impacting effects. These results are plotted in nondimensional form so that they could be utilized for any set of feeder pipes. The procedure used for studying the impacting effects includes seismic analysis of individual feeder pipes without impacting effects, selection of pipes for impact analysis, and estimating their maximum impact velocity. Based on the static and dynamic characteristics of the selected feeder pipes, the maximum bending moment, impact force, and stresses are obtained. The results of this study are useful for quick evaluation of the impacting effects in feeder pipes
Seismic analysis of liquid metal reactor piping systems
International Nuclear Information System (INIS)
Wang, C.Y.
1987-01-01
To safely assess the adequacy of the LMR piping, a three-dimensional piping code, SHAPS, has been developed at Argonne National Laboratory. This code was initially intended for calculating hydrodynamic-wave propagation in a complex piping network. It has salient features for treating fluid transients of fluid-structure interactions for piping with in-line components. The code also provides excellent structural capabilities of computing stresses arising from internal pressurization and 3-D flexural motion of the piping system. As part of the development effort, the SHAPS code has been further augmented recently by introducing the capabilities of calculating piping response subjected to seismic excitations. This paper describes the finite-element numerical algorithm and its applications to LMR piping under seismic excitations. A time-history analysis technique using the implicit temporal integration scheme is addressed. A 3-D pipe element is formulated which has eight degrees of freedom per node (three displacements, three rotations, one membrane displacement, and one bending rotation) to account for the hoop, flexural, rotational, and torsional modes of the piping system. Both geometric and material nonlinearities are considered. This algorithm is unconditionally stable and is particularly suited for the seismic analysis
International Nuclear Information System (INIS)
Anderson, M.J.; Hyde, L.L.; Wagner, S.E.; Severud, L.K.
1980-01-01
Thin wall large diameter piping for breeder reactor plants can be subjected to significant thermal shocks during reactor scrams and other upset events. On the Fast Flux Test Facility, the addition of thick clamps directly on the piping was undesired because the differential metal temperatures between the pipe wall and the clamp could have significantly reduced the pipe thermal fatigue life cycle capabilities. Accordingly, an insulated pipe clamp design concept was developed. The design considerations and methods along with the development tests are presented. Special considerations to guard against adverse cracking of the insulation material, to maintain the clamp-pipe stiffness desired during a seismic event, to minimize clamp restraint on the pipe during normal pipe heatup, and to resist clamp rotation or spinning on the pipe are emphasized
International Nuclear Information System (INIS)
Li, Yinsheng; Hasegawa, Kunio; Miura, Naoki; Hoshino, Katsuaki
2010-01-01
When a flaw is detected in stainless steel pipes during in-service inspection, the limit load criterion given in the codes such as JSME Rules on Fitness-for-Service for Nuclear Power Plants or ASME Boiler and Pressure Vessel Code Section XI can be applied to evaluate the integrity of the pipe. However, in these codes, the limit load criterion is only provided for pipes containing a flaw with uniform depth, although many flaws with complicated shape such as stress corrosion cracking have been actually detected in pipes. In order to evaluate the integrity of the flawed pipes for general case, a limit load estimation method has been proposed by authors considering a circumferential surface flaw with arbitrary shape. The plastic collapse bending moment and corresponding stress are obtained by dividing the surface flaw into several segmented sub-flaws. In this paper, the proposed method was verified by comparing with experimental results. Four-point bending experiments were carried out for full scale stainless steel pipes with a symmetrical or non-symmetrical circumferential flaw. Estimated failure bending moments by the proposed method were found to be in good agreement with the experimental results, and the proposed method was confirmed to be effective for evaluating bending failure of pipes with flaw. (author)
DEFF Research Database (Denmark)
Stang, Henrik; Pedersen, Carsten
1996-01-01
The present paper gives an overview of the research onHigh Performance Fiber Reinforced Cementitious Composite -- HPFRCC --pipes recently carried out at Department of Structural Engineering, Technical University of Denmark. The project combines material development, processing technique development......-w$ relationship is presented. Structural development involved definition of a new type of semi-flexiblecement based pipe, i.e. a cement based pipe characterized by the fact that the soil-pipe interaction related to pipe deformation is an importantcontribution to the in-situ load carrying capacity of the pipe...
Parisher, Roy A; Parisher
2000-01-01
Pipe designers and drafters provide thousands of piping drawings used in the layout of industrial and other facilities. The layouts must comply with safety codes, government standards, client specifications, budget, and start-up date. Pipe Drafting and Design, Second Edition provides step-by-step instructions to walk pipe designers and drafters and students in Engineering Design Graphics and Engineering Technology through the creation of piping arrangement and isometric drawings using symbols for fittings, flanges, valves, and mechanical equipment. The book is appropriate primarily for pipe
Directory of Open Access Journals (Sweden)
Qazi H. A. A.
2017-12-01
Full Text Available Verification and validation of welding procedure specifications for X-70 grade line pipe welding was performed as per clause 8.2, Annexure B and D of API 5L, 45th Edition to check weld integrity in its future application conditions. Hot rolled coils were imported from China, de-coiling, strip edge milling, three roller bending to from pipe, inside and outside submerged arc welding of pipe, online ultrasonic testing of weld, HAZ and pipe body, cutting at fixed random length of pipe, visual inspection of pipe, Fluoroscopic inspection of pipe, welding procedure qualification test pieces marking at weld portion of the pipe, tensile testing, guided bend testing, CVN Impact testing were performed. Detailed study was conducted to explore possible explanations and variation in mechanical properties, WPS is examined and qualified as per API 5L 45th Edition.
Overview of cooperative international piping benchmark analyses
International Nuclear Information System (INIS)
McAfee, W.J.
1982-01-01
This paper presents an overview of an effort initiated in 1976 by the International Working Group on Fast Reactors (IWGFR) of the International Atomic Energy Agency (IAEA) to evaluate detailed and simplified inelastic analysis methods for piping systems with particular emphasis on piping bends. The procedure was to collect from participating member IAEA countries descriptions of tests and test results for piping systems or bends (with emphasis on high temperature inelastic tests), to compile, evaluate, and issue a selected number of these problems for analysis, and to compile and make a preliminary evaluation of the analyses results. Of the problem descriptions submitted three were selected to be used: a 90 0 -elbow at 600 0 C with an in-plane transverse force; a 90 0 -elbow with an in-plane moment; and a 180 0 -elbow at room temperature with a reversed, cyclic, in-plane transverse force. A variety of both detailed and simplified analysis solutions were obtained. A brief comparative assessment of the analyses is contained in this paper. 15 figures
International Nuclear Information System (INIS)
Hoefler, A.; Grebner, H.
1992-01-01
Calculations of leak opening and leak rate for through cracks in piping components have been performed. The analyses are pre- or mostly post-calculations to experiments performed at the HDR facility under PWR operating conditions. Piping components under consideration are small diameter straight pipes with circumferential cracks, pipe bends with longitudinal or circumferential cracks and pipe branches with weldment cracks. The component are loaded by internal pressure and opening as well as closing bending moment. The finite element method and two-phase flow leak rate programs are used for the calculations. Results of the analyses are presented as J-integral values, crack opening displacements and areas and leak rates as well as comparisons to the experimental results. 6 refs., 16 figs., 2 tabs
International Nuclear Information System (INIS)
Alzheimer, J.M.; Bampton, M.C.C.; Friley, J.R.; Simonen, F.A.
1984-06-01
This report documents the tests and analyses performed as part of the Pipe-to-Pipe Impact (PTPI) Program at the Pacific Northwest Laboratory. This work was performed to assist the NRC in making licensing decisions regarding pipe-to-pipe impact events following postulated breaks in high energy fluid system piping. The report scope encompasses work conducted from the program's start through the completion of the initial hot oil tests. The test equipment, procedures, and results are described, as are analytic studies of failure potential and data correlation. Because the PTPI Program is only partially completed, the total significance of the current test results cannot yet be accurately assessed. Therefore, although trends in the data are discussed, final conclusions and recommendations will be possible only after the completion of the program, which is scheduled to end in FY 1984
Experimental basis for parameters contributing to energy dissipation in piping systems
International Nuclear Information System (INIS)
Ibanez, P.; Ware, A.G.
1985-01-01
The paper reviews several pipe testing programs to suggest the phenomena causing energy dissipation in piping systems. Such phenomena include material damping, plasticity, collision in gaps and between pipes, water dynamics, insulation straining, coupling slippage, restraints (snubbers, struts, etc.), and pipe/structure interaction. These observations are supported by a large experimental data base. Data are available from in-situ and laboratory tests (pipe diameters up to about 20 inches, response levels from milli-g's to responses causing yielding, and from excitation wave forms including sinusoid, snapback, random, and seismic). A variety of pipe configurations have been tested, including simple, bare, straight sections and complex lines with bends, snubbers, struts, and insulation. Tests have been performed with and without water and at zero to operating pressure. Both light water reactor and LMFBR piping have been tested
Energy Technology Data Exchange (ETDEWEB)
Hinson-Rider, G.
1977-10-04
A fluid carrying pipe is described having an integral transparent portion formed into a longitudinally extending cylindrical lens that focuses solar heat rays to a focal axis within the volume of the pipe. The pipe on the side opposite the lens has a heat ray absorbent coating for absorbing heat from light rays that pass through the focal axis.
A study of inter linkage effects on Candu feeder piping
International Nuclear Information System (INIS)
Li, M.; Aggarwal, M.L.; Meysner, A.
2005-01-01
A CANDU (Canadian Deuterium Uranium) reactor core consists of a large number of fuel channels where heat is generated. Two feeder pipes are connected to each fuel channel to transport D 2 O coolant into and out of the reactor core. The feeder piping is designed to the requirements of Class 1 piping of Section III NB of the ASME Boiler and Pressure Vessel and CSA Codes. Feeder piping stress analysis is being performed to demonstrate the code compliance check and the fitness for service of feeders. In the past, stress analyses were conducted for each individual feeder without including interaction effects among connected feeders. Interaction effects occur as a result of linkages that exist between feeders to prevent fretting and impacting damage during normal, abnormal and accident conditions. In this paper, a 'combined' approach is adopted to include all feeders connected by inter linkages into one feeder piping model. MSC/NASTRAN finite element software was used in the stress simulation, which contains up to 127 feeder pipes. The ASME Class 1 piping analysis was conducted to investigate the effects of the linkages between feeders. Both seismic time history and broadened response spectra methods were used in the seismic stress calculation. The results show that the effect of linkages is significant in dynamic stresses for all feeder configurations, as well as in static stresses for certain feeder configurations. The single feeder analysis could either underestimate or overestimate feeder stresses depending on the pipe geometry and bend wall thickness. (authors)
Phase 2 of the International Piping Integrity Research Group programme
International Nuclear Information System (INIS)
Darlaston, B.J.
1994-01-01
The results of phase 1 of the International Piping Integrity Research Group (IPIRG-1) programme have been widely reported. The significance of the results is reviewed briefly, in order to put the phase 2 programme into perspective. The success of phase 1 led the participants to consider further development and validation of pipe and pipe component fracture analysis technology as part of another international group programme (IPIRG-2). The benefits of combined funding and of the technical exchanges and interactions are considered to be of significant advantage and value. The phase 2 programme has been designed with the overall objective of developing and experimentally validating methods of predicting the fracture behaviour of nuclear reactor safety-related piping, to both normal operating and accident loads. The programme will add to the engineering estimation analysis methods that have been developed for straight pipes. The pipe system tests will expand the database to include seismic loadings and flaws in fittings, such as bends, elbows and tees, as well as ''short'' cracks. The results will be used to validate further the analytical methods, expand the capability to make fittings and extend the quasi-static results for the USNRC's new programme on short cracks in piping and piping welds. The IPIRG-2 programme is described to provide a clear understanding of the content, strategy, potential benefits and likely significance of the work. ((orig.))
International Nuclear Information System (INIS)
Kanninen, M.F.; Roy, S.; Grigory, S.C.; Pagalthivarthi, K.V.; Maple, J.
1992-01-01
This paper reported on a study that examined the feasibility of developing a theoretically valid methodology for assessing the residual strength of corroded oil pipelines in combined pressure loading and axial bending conditions. Bending can occur due to local subsidence that can occur in moist soil, resulting in bending stresses that can equal or exceed the pressure-related stresses. The study involved a series of pipe testing, finite element analyses and shell theory modelling. The experiment performed to validate the modelling involved an artificially degraded 20 inch diameter X52 steel pipe that was subjected to pressure and bending loadings. The integration of the 3 technical activities demonstrated the feasibility of the proposed analysis methodology for determining the potential failure of oil and gas pipelines with metal loss. Predictions were found to be in good agreement with experimental results when the methodology was combined with criteria such as the instability of the effective plastic strain. 1 ref., 7 figs.
Bond, John W; Brady, Thomas F
2013-05-01
Pipe bombs made from 1 mm thick copper pipe were detonated with a low explosive power powder. Analysis of the physical characteristics of fragments revealed that the copper had undergone work hardening with an increased Vickers Hardness of 107HV1 compared with 80HV1 for unexploded copper pipe. Mean plastic strain prior to fracture was calculated at 0.28 showing evidence of both plastic deformation and wall thinning. An examination of the external surface showed microfractures running parallel with the length of the pipe at approximately 100 μm intervals and 1-2 μm in width. Many larger fragments had folded "inside out" making the original outside surface inaccessible and difficult to fold back through work hardening. A visual examination for fingerprint corrosion revealed ridge details on several fragments that were enhanced by selective digital mapping of colors reflected from the surface of the copper. One of these fingerprints was identified partially to the original donor. © 2013 American Academy of Forensic Sciences.
Deposition of aerosol particles in bent pipe
International Nuclear Information System (INIS)
Matsui, Hiroshi; Ohhata, Tsutomu
1989-01-01
An equation to estimate deposition fraction of aerosol particles in a bent pipe is derived and the validity is verified experimentally. The equation is obtained by assuming that the resultant acceleration of the gravity and the centrifugal force induced in the bend acts on the aerosol particles, and is found to give a relatively accurate estimation of the deposition fraction if a certain correction factor is introduced to the equation. The deposition fraction has a minimum against Reynold number, and the deposition due to centrifugal force dominates at greater Reynolds number than that at the minimum deposition fraction. On the other hand, the smaller the radius of curvature of the bend is, the larger the deposition fraction due to the centrifugal force is. (author)
Fatigue strength of socket welded pipe joint
International Nuclear Information System (INIS)
Iida, K.; Matsuda, F.; Sato, M.; Higuchi, M.; Nakagawa, A.
1994-01-01
Fully reversed four point bending fatigue tests were carried out of small diameter socket welded joints made of carbon steels. Experimental parameters are pipe diameter, thickness of pipe and socket wall, throat depth and shape of fillet welds, slip-on and diametral gaps in the socket welding, lack of penetration at the root of fillet welds, and peening of fillet welds. In most cases a fatigue crack started from the root of the fillet, but in the case of higher stress amplitude, it tended to start from the toe of fillet. The standard socket welded joint of 50 mm diameter showed relatively low fatigue strength, 46 MPa in stress amplitude at the 10 7 cycles failure life. This value corresponds to about 1/5 of that of the smoothed base metal specimens in axial fatigue. The fatigue strength showed decrease with increasing pipe diameter, and increase with increasing the thickness of pipe and socket wall. The effects of throat depth and shape of fillet welds on fatigue strength were not significant. Contrary to the expectation, the fatigue strength of the socket welded joint without slip-on gap is higher than that of the joint with the normal gap. A lack of penetration at the root deleteriously reduced fatigue strength, showing 14 MPa in stress amplitude at the 10 7 cycles failure life for the 50 mm diameter socket joint. (orig.)
Institute of Scientific and Technical Information of China (English)
无
2000-01-01
A new kind of bend sensor is introduced.It can be used to detect the bend angle of an object or inclination between two objects.It has characteristics of small size, lightweight, high reliability, fine flexibility and plasticity.When this bend sensor is used with a proper converting circuit, it can implement dynamic measuring the bend angle of an object conveniently.The application of the bend sensor in dataglove is also described.
International Nuclear Information System (INIS)
Winslow, D.W.; Brisco, D.P.
1991-01-01
This patent describes a method of stopping flow of fluid up through a pipe bore of a pipe string in a well. It comprises: lowering a bridge plug apparatus on a work string into the pipe string to a position where the pipe bore is to be closed; communicating the pipe bore below a packer of the bridge plug apparatus through the bridge plug apparatus with a low pressure zone above the packer to permit the fluid to flow up through the bridge plug apparatus; engaging the bridge plug apparatus with an internal upset of the pipe string; while the fluid is flowing up through the bridge plug apparatus, pulling upward on the work string and the bridge plug apparatus and thereby sealing the packer against the pipe bore; isolating the pipe bore below the packer from the low pressure zone above the packer and thereby stopping flow of the fluid up through the pipe bore; disconnecting the work string from the bridge plug apparatus; and maintaining the bridge plug apparatus in engagement with the internal upset and sealed against the pipe bore due to an upward pressure differential applied to the bridge plug apparatus by the fluid contained therebelow
Manufacturing and use of spiral welded pipes for high pressure service : state of the art
Energy Technology Data Exchange (ETDEWEB)
Knoop, F.M.; Sommer, B. [Salzgitter GroBrohre GmbH, Salzgitter (Germany)
2004-07-01
This paper provided details of an improved helical seam 2-step (HTS) manufacturing process used to produce spiral welded large diameter pipes for high pressure transmission pipelines. During the process, pipe forming is combined with continuous tack welding and internal and external submerged arc welding at separate welding stations. The pipe forming unit consists of a 3 roll bending system with an outside roller cage used to guarantee the roundness of the pipe. The converging strip edges of the pipe are joined using a continuous shielded arc tack weld. Tack welding is done automatically with a laser-guided weld head. Run-out angles are adjusted by an automatic gap control system. The formed and tack-welded pipes are then fed to computer-controlled welding stations for final welding, where each pipe is rotated with a precise screw-like motion. The same welding materials used for the helical seam are used for the skelp end welding. The process offers more precise root gap control, as well as improved pipe geometry. Use of the process has also increased production rates and improved weld stability. The dimensions of the spiral-weld pipes are adjustable so that any diameter can be produced from a base material of the same width. The pipes can also be coated externally with fusion-bonded epoxy or 3-layer polyethylene/polypropylene. It was concluded that the process is being further refined to support the use of HTS pipes in high-pressure pipelines. New nondestructive testing techniques used to assess the performance of the line pipes were presented, as well as the results from hot and cold bending tests, field weldability trials, and tests related to the safety of spiral pipes. 16 refs., 2 tabs., 12 figs.
Bending characteristics of resin concretes
Directory of Open Access Journals (Sweden)
Ribeiro Maria Cristina Santos
2003-01-01
Full Text Available In this research work the influence of composition and curing conditions in bending strength of polyester and epoxy concrete is analyzed. Various mixtures of resin and aggregates were considered in view of an optimal combination. The Taguchi methodology was applied in order to reduce the number of tests, and in order to evaluate the influence of various parameters in concrete properties. This methodology is very useful for the planning of experiments. Test results, analyzed by this methodology, shown that the most significant factors affecting bending strength properties of resin concretes are the type of resin, resin content and charge content. An optimal formulation leading to a maximum bending strength was achieved in terms of material parameters.
Assessment of cracked pipes in primary piping systems of PWR nuclear reactors
International Nuclear Information System (INIS)
Jong, Rudolf Peter de
2004-01-01
Pipes related to the Primary System of Pressurized Water Reactors (PWR) are manufactured from high toughness austenitic and low alloy ferritic steels, which are resistant to the unstable growth of defects. A crack in a piping system should cause a leakage in a considerable rate allowing its identification, before its growth could cause a catastrophic rupture of the piping. This is the LBB (Leak Before Break) concept. An essential step in applying the LBB concept consists in the analysis of the stability of a postulated through wall crack in a specific piping system. The methods for the assessment of flawed components fabricated from ductile materials require the use of Elasto-Plastic Fracture Mechanics (EPFM). Considering that the use of numerical methods to apply the concepts of EPFM may be expensive and time consuming, the existence of the so called simplified methods for the assessment of flaws in piping are still considered of great relevance. In this work, some of the simplified methods, normalized procedures and criteria for the assessment of the ductile behavior of flawed components available in literature are described and evaluated. Aspects related to the selection of the material properties necessary for the application of these methods are also discussed. In a next .step, the methods are applied to determine the instability load in some piping configurations under bending and containing circumferential through wall cracks. Geometry and material variations are considered. The instability loads, obtained for these piping as the result of the application of the selected methods, are analyzed and compared among them and with some experimental results obtained from literature. The predictions done with the methods demonstrated that they provide consistent results, with good level of accuracy with regard to the determination of maximum loads. These methods are also applied to a specific Study Case. The obtained results are then analyzed in order to give
Pipeline Bending Strain Measurement and Compensation Technology Based on Wavelet Neural Network
Directory of Open Access Journals (Sweden)
Rui Li
2016-01-01
Full Text Available The bending strain of long distance oil and gas pipelines may lead to instability of the pipeline and failure of materials, which seriously deteriorates the transportation security of oil and gas. To locate the position of the bending strain for maintenance, an Inertial Measurement Unit (IMU is usually adopted in a Pipeline Inspection Gauge (PIG. The attitude data of the IMU is usually acquired to calculate the bending strain in the pipe. However, because of the vibrations in the pipeline and other system noises, the resulting bending strain calculations may be incorrect. To improve the measurement precision, a method, based on wavelet neural network, was proposed. To test the proposed method experimentally, a PIG with the proposed method is used to detect a straight pipeline. It can be obtained that the proposed method has a better repeatability and convergence than the original method. Furthermore, the new method is more accurate than the original method and the accuracy of bending strain is raised by about 23% compared to original method. This paper provides a novel method for precisely inspecting bending strain of long distance oil and gas pipelines and lays a foundation for improving the precision of inspection of bending strain of long distance oil and gas pipelines.
1997-01-01
Small Business Innovation Research contracts from Goddard Space Flight Center to Thermacore Inc. have fostered the company work on devices tagged "heat pipes" for space application. To control the extreme temperature ranges in space, heat pipes are important to spacecraft. The problem was to maintain an 8-watt central processing unit (CPU) at less than 90 C in a notebook computer using no power, with very little space available and without using forced convection. Thermacore's answer was in the design of a powder metal wick that transfers CPU heat from a tightly confined spot to an area near available air flow. The heat pipe technology permits a notebook computer to be operated in any position without loss of performance. Miniature heat pipe technology has successfully been applied, such as in Pentium Processor notebook computers. The company expects its heat pipes to accommodate desktop computers as well. Cellular phones, camcorders, and other hand-held electronics are forsible applications for heat pipes.
Filtering algorithm for radial displacement measurements of a dented pipe
International Nuclear Information System (INIS)
Hojjati, M.H.; Lukasiewicz, S.A.
2008-01-01
Experimental measurements are always affected by some noise and errors caused by inherent inaccuracies and deficiencies of the experimental techniques and measuring devices used. In some fields, such as strain calculations in a dented pipe, the results are very sensitive to the errors. This paper presents a filtering algorithm to remove noise and errors from experimental measurements of radial displacements of a dented pipe. The proposed filter eliminates the errors without harming the measured data. The filtered data can then be used to estimate membrane and bending strains. The method is very effective and easy to use and provides a helpful practical measure for inspection purposes
Seismic behaviour of un-cracked and cracked thin pipes
International Nuclear Information System (INIS)
Blay, N.; Brunet, G.; Gantenbein, F.; Aguilar, J.
1995-01-01
In order to evaluate the seismic behaviour of un-cracked and cracked thin pipes, subjected to high acceleration levels, seismic tests and calculations have been performed on straight thin pipes made of 316L stainless steel, loaded in pure bending by a permanent static and dynamic loading. The seismic tests were carried out on the AZALEE shaking table of the CEA laboratory TAMARIS. The influence of the elasto-plastic model with isotropic or kinematic hardening are studied. 5 refs., 7 figs., 2 tabs
Ku, Jentung
2015-01-01
This is the presentation file for the short course Introduction to Heat Pipes, to be conducted at the 2015 Thermal Fluids and Analysis Workshop, August 3-7, 2015, Silver Spring, Maryland. NCTS 21070-15. Course Description: This course will present operating principles of the heat pipe with emphases on the underlying physical processes and requirements of pressure and energy balance. Performance characterizations and design considerations of the heat pipe will be highlighted. Guidelines for thermal engineers in the selection of heat pipes as part of the spacecraft thermal control system, testing methodology, and analytical modeling will also be discussed.
Energy Technology Data Exchange (ETDEWEB)
Bennett, W.; Jimenez, A.F.
1987-09-08
This patent describes a method for storing and retrieving a riser pipe, comprising the steps of: providing an upright annular magazine comprised of an inside annular wall and an outside annular wall, the magazine having an open top; storing the riser pipe in a substantially vertically oriented position within the annular magazine; and moving the riser pipe upwardly through the open top of the annular magazine at an angle to the vertical along at least a portion of the length of the riser pipe.
Piping engineering and operation
International Nuclear Information System (INIS)
1993-01-01
The conference 'Piping Engineering and Operation' was organized by the Institution of Mechanical Engineers in November/December 1993 to follow on from similar successful events of 1985 and 1989, which were attended by representatives from all sectors of the piping industry. Development of engineering and operation of piping systems in all aspects, including non-metallic materials, are highlighted. The range of issues covered represents a balance between current practices and implementation of future international standards. Twenty papers are printed. Two, which are concerned with pressurized pipes or steam lines in the nuclear industry, are indexed separately. (Author)
Piping equipment; Materiel petrole
Energy Technology Data Exchange (ETDEWEB)
NONE
2001-07-01
This 'blue bible' of the perfect piping-man appeals to end-users of industrial facilities of the petroleum and chemical industries (purchase services, standardization, new works, maintenance) but also to pipe-makers and hollow-ware makers. It describes the characteristics of materials (carbon steels, stainless steels, alloyed steels, special alloys) and the dimensions of pipe elements: pipes, welding fittings, flanges, sealing products, forged steel fittings, forged steel valves, cast steel valves, ASTM standards, industrial valves. (J.S.)
Alignment Compensation for Bending Radius in TT40 and TI 8 Transfer Line Magnets
Weterings, W
2003-01-01
The BEATCH file for the TI 8 transfer lines specifies the position of the bending magnets assuming that the beam enters and exits at the centre of the vacuum pipe. In order to distribute the deflected beam evenly inside the vacuum tube, the alignment has to be compensated by moving the magnets half of the beam deflection away from the centre of the bending radius. In this note the saggitas of the various TT40 and TI 8 magnets are calculated and the alignment displacements tabulated for future reference.
Alignment Compensation for Bending Radius in TI 2 Transfer Line Magnets
Weterings, W
2004-01-01
The optics file for the TI 2 transfer lines specifies the position of the bending magnets assuming that the beam enters and exists at the centre of the vacuum pipe. In order to disbribute the deflected beam evenly inside the vacuum tube, the alignment has to be compensated by moving the magnets half of the beam deflection away from the centre of the bending radius. In this note the saggitas of the various TI 2 magnets are calculated and the alignment displacements tabulated for future reference.
Specialist meeting on leak before break in reactor piping and vessels
Energy Technology Data Exchange (ETDEWEB)
Bartholome, G.; Bazant, E.; Wellein, R. [Siemens KWU, Stuttgart (Germany)] [and others
1997-04-01
A series of research projects sponsored by the Federal Minister for Education, Science, Research and Technology, Bonn are summarized and compared to utility, manufacturer, and vendor tests. The purpose of the evaluation was to experimentally verify Leak-before-Break behavior, confirm the postulation of fracture preclusion for piping (straight pipe, bends and branches), and quantify the safety margin against massive failure. The results are applicable to safety assessment of ferritic and austenitic piping in primary and secondary nuclear power plant circuits. Moreover, because of the wide range of the test parameters, they are also important for the design and assessment of piping in other technical plant. The test results provide justification for ruling out catastrophic fractures, even on pipes of dimensions corresponding to those of a main coolant pipe of a pressurized water reactor plant on the basis of a mechanical deterministic safety analysis in correspondence with the Basis Safety Concept (Principle of Fracture Exclusion).
Computational study of duct and pipe flows using the method of pseudocompressibility
Williams, Robert W.
1991-01-01
A viscous, three-dimensional, incompressible, Navier-Stokes Computational Fluid Dynamics code employing pseudocompressibility is used for the prediction of laminar primary and secondary flows in two 90-degree bends of constant cross section. Under study are a square cross section duct bend with 2.3 radius ratio and a round cross section pipe bend with 2.8 radius ratio. Sensitivity of predicted primary and secondary flow to inlet boundary conditions, grid resolution, and code convergence is investigated. Contour and velocity versus spanwise coordinate plots comparing prediction to experimental data flow components are shown at several streamwise stations before, within, and after the duct and pipe bends. Discussion includes secondary flow physics, computational method, computational requirements, grid dependence, and convergence rates.
Hydroforming Process for an Ultrasmall Bending Radius Elbow
Directory of Open Access Journals (Sweden)
Shangwen Ruan
2018-01-01
Full Text Available Bent pipes are widely used in automotive, aviation, and aerospace industries for delivering fluids. Parts having small relative bending radiuses are called elbows. However, fabricating a thin-walled elbow part using the simple bending process poses many challenges. One possible way to manufacture elbows is with the stamping-welding process. The major drawbacks of this method include the decline in sealing performance and the addition in weight attributed to the lap welding process. Tube hydroforming (THF is considered as a feasible solution to these problems. However, the forming process could be quite complex, and multistep forming is necessary. This study investigates the effects of preliminary processes on elbow forming such as bending, partition forming, and heat treatment and presents a high-performance optimized process design to achieve an ultrasmall radius elbow. The effects of multistep forming on the thickness distribution and the heat treatment on the microstructure have been evaluated. The results obtained from simulations show a reasonable agreement with those from the experiments.
International Nuclear Information System (INIS)
Chattopadhyay, J.; Dutta, B.K.; Kushwaha, H.S.; Mahajan, S.C.; Kakodkar, A.
1993-01-01
The advent of Leak-Before-Break (LBB) concept has replaced the traditional design basis event of Double Ended Guillotine Break (DEGB) in the design of primary heat transport (PHT) piping. The use of LBB concept requires postulation of largest credible cracks at highly stressed locations and demonstration of its stability under the maximum credible loading conditions. Stress analysis of PHT piping in nuclear power plants shows that the highly stressed piping components are normally elbows and branch tees. This necessitates detailed fracture mechanics evaluation of piping connections by computing Stress Intensity Factor (SIF) and/or J-integral. Simple analytical solutions for evaluation of SIF and J-integral for cracks in straight pipes are readily available in literature. However, the same type of solutions for elbows and tees are limited in open literature. In the present work, a database is generated to evaluate SIF for throughwall circumferential and longitudinal cracks under combined internal pressure and bending moment. Different parameters to characterise a cracked elbow are pipe factor (h), pipe bore radius to thickness ratio (r/t) and crack length. Another parameter (σ) is used to consider the relative magnitude of stresses due to internal pressure and remote bending moment. The database has been used to derive closed form expressions to evaluate SIF for elbow with cracks in terms of the aforementioned parameters. (author). 8 refs., 12 figs., 3 tabs
Ductile fracture of circumferentially cracked type-304 stainless steel pipes in tension
Energy Technology Data Exchange (ETDEWEB)
Zahoor, A.; Norris, D.M.
1984-11-01
Circumferentially cracked pipes subjected to tensile load were analyzed for finite length and constant depth part-through cracks located at the inside of the pipe wall. The analysis postulated loads sufficient to cause net-section yielding of the flawed section. It was demonstrated that a propensity for predominantly radial growth exists for part-through cracks loaded in tension. This result is similar to the result for bend loading, except that bend loading causes more favorable conditions for wall breakthrough than tension loading. Numerical results were developed for 4-in. and 24-in-dia pipes. Safety margins for displacement controlled loads were described by a safety assessment diagram. This diagram defines a curve delineating leak from fracture in a space of nondimensional crack length and crack depth. 4-india schedule 80 Type-304 stainless steel pipes with length to radius ratio (L/R) of up to 100 exhibited leak-before-break behavior.
Ductile fracture of circumferentially cracked type-304 stainless steel pipes in tension
International Nuclear Information System (INIS)
Zahoor, A.; Norris, D.M.
1984-01-01
Circumferentially cracked pipes subjected to tensile load were analyzed for finite length and constant depth part-through cracks located at the inside of the pipe wall. The analysis postulated loads sufficient to cause net-section yielding of the flawed section. It was demonstrated that a propensity for predominantly radial growth exists for part-through cracks loaded in tension. This result is similar to the result for bend loading, except that bend loading causes more favorable conditions for wall breakthrough than tension loading. Numerical results were developed for 4-in. and 24-in-dia pipes. Safety margins for displacement controlled loads were described by a safety assessment diagram. This diagram defines a curve delineating leak from fracture in a space of nondimensional crack length and crack depth. 4-india schedule 80 Type-304 stainless steel pipes with length to radius ratio (L/R) of up to 100 exhibited leak-before-break behavior
International Nuclear Information System (INIS)
Zahoor, A.; Wilkowski, G.; Abou-Sayed, I.; Marschall, C.; Broek, D.; Sampath, S.; Rhee, H.; Ahmad, J.
1982-04-01
This report provides methods to predict margins of safety for circumferentially cracked Type 304 stainless steel pipes subjected to applied bending loads. An integrated combination of experimentation and analysis research was pursued. Two types of experiments were performed: (1) laboratory-scale tests on center-cracked panels and bend specimens to establish the basic mechanical and fracture properties of Type 304 stainless steel, and (2) full-scale pipe fracture tests under quasi-static and dynamic loadings to assess the analysis procedures. Analyses were based upon the simple plastic collapse criterion, a J-estimation procedure, and elastic-plastic large-deformation finite element models
The Characteristics of Turbulence in Curved Pipes under Highly Pulsatile Flow Conditions
Kalpakli, A.; Örlü, R.; Tillmark, N.; Alfredsson, P. Henrik
High speed stereoscopic particle image velocimetry has been employed to provide unique data from a steady and highly pulsatile turbulent flow at the exit of a 90 degree pipe bend. Both the unsteady behaviour of the Dean cells under steady conditions, the so called "swirl switching" phenomenon, as well as the secondary flow under pulsations have been reconstructed through proper orthogonal decomposition. The present data set constitutes - to the authors' knowledge - the first detailed investigation of a turbulent, pulsatile flow through a pipe bend.
Evaluation of throughwall crack pipes under displacement controlled loading
Energy Technology Data Exchange (ETDEWEB)
Zahoor, A.
1987-02-01
Tearing modulus solutions are developed for flawed throughwall pipes subjected to displacement controlled loading. Two cases of loading were considered: (1) a displacement controlled bending loading, and (2) a displacement controlled axial tension loading. A revised version of the EPRI J-integral estimation scheme is used in the development of the solutions. These solutions can be used for the entire range of elastic-plastic loading, from linear elastic, contained yielding, to large scale yielding of the crack section. Experimental data from pipes in bending were used to assess the accuracy of the compliant loading solutions. The evaluations were performed using elastic plastic J-integral (J) and tearing modulus (T) analysis methods. These solutions are shown to have good accuracy when used to predict the experimental results. The methodology and procedure can also be applied to part-throughwall cracks. These solutions have application to the leak before break fracture mechanics analyses.
Evaluation of throughwall crack pipes under displacement controlled loading
International Nuclear Information System (INIS)
Zahoor, A.
1987-01-01
Tearing modulus solutions are developed for flawed throughwall pipes subjected to displacement controlled loading. Two cases of loading were considered: (1) a displacement controlled bending loading, and (2) a displacement controlled axial tension loading. A revised version of the EPRI J-integral estimation scheme is used in the development of the solutions. These solutions can be used for the entire range of elastic-plastic loading, from linear elastic, contained yielding, to large scale yielding of the crack section. Experimental data from pipes in bending were used to assess the accuracy of the compliant loading solutions. The evaluations were performed using elastic plastic J-integral (J) and tearing modulus (T) analysis methods. These solutions are shown to have good accuracy when used to predict the experimental results. The methodology and procedure can also be applied to part-throughwall cracks. These solutions have application to the leak before break fracture mechanics analyses. (orig.)
Design, fabrication and performance tests for a polymer-based flexible flat heat pipe
International Nuclear Information System (INIS)
Hsieh, Shou-Shing; Yang, Ya-Ru
2013-01-01
Highlights: ► Fabrication of a polymer-based flexible flat heat pipe. ► Bending angle of 15° will lead to a better thermal performance of the system. ► Powers higher than 12.67 W can be transferred/delivered. - Abstract: In this paper, we report on the novel design, fabrication and performance tests for a polymer-based flexible flat heat pipe (FHP) with a bending angle in the range of 15–90°. Each heat pipe is 4 mm thick, 20 mm wide and 80 mm long, with two layers of No. 250 copper mesh as the wicking material. A copper/silicone rubber hybrid structure is designed and fabricated to achieve the flexibility of the heat pipe. Thermal characteristics are measured and studied for de-ionized water under different working conditions. Experimental results reveal that a bending angle of 15° on the vertical plane has a better thermal performance than those of heat pipes with/without bending. In addition, a higher power of 12.67 W can be transferred/delivered
A review of literature for the structural assessment of mitred bends
International Nuclear Information System (INIS)
Wood, J.
2008-01-01
This paper presents a state-of-the-art review of literature available for the structural assessment of all types of mitred pipe bends. Compared with smooth bends, the volume of literature available for mitres is less extensive and its scope is not as wide. Historically, this reflects a reduced application level, as well as a less demanding range of applications, such as non-high temperature use. There is also the issue that an analysis of a mitred bend is complicated by discontinuity stresses, as well as those due to cross-section ovalisation. This fact delayed the development of non-linear analysis of mitred bends. Nevertheless, there is now a substantial body of work on mitred bends. This review tabulates and characterises all publications to date in chronological order. The details of experimental specimens are highlighted, with a view to these perhaps providing useful verification data for any future finite element analysis for example. Issues of particular interest to pipework designers are discussed, including the effects of combinations of loading, out-of-circularity, tangent pipe length and flanges. Failure characteristics and loads are discussed where relevant. Topics for further research are also noted. For example, comprehensive design curves do not exist for the elastic and plastic behaviour of all mitre types, over a practical range of geometry and loading parameters. Similarly, there is still scope for further work on the effect of combined loading, end effects and out-of-circularity. Limit, collapse and burst loads are not yet available across the entire spectrum of bends and loading parameters either. Creep and optimisation represent virgin territory as far as mitred bends are concerned and given that unforeseen vibration is a common source of high-cycle fatigue failure in pipework, there must also be scope for vibration-induced fatigue studies
Safety catching device for pipes in missile shielding cylinders of nuclear power plants
International Nuclear Information System (INIS)
Hering, S.; Doll, B.
1976-01-01
The safety catching device consists of a steel wire passed in U-shape around the pipe to be caught and supported by two anchor ties embedded in the concrete of the missile shielding cylinder. This flexible catching device is to cause the energy released in case of a pipe rupture to be absorbed and no dangerous bending shesses to be transferred to the walls of the missile shielding cylinder. (UWI) [de
International Nuclear Information System (INIS)
Marchesin, D.; Paes-Leme, P.J.S.; Sampaio, R.
1981-01-01
The motion of a fluid in a pipe is commonly modeled utilizing the one space dimension conservation laws of mass and momentum. The development of shocks and spikes utilizing the uniform sampling method is studied. The effects of temperature variations and friction are compared for gas pipes. (Author) [pt
Skophammer, Karen
2010-01-01
The author is blessed with having the water pipes for the school system in her office. In this article, the author describes how the breaking of the pipes had led to a very worthwhile art experience for her students. They practiced contour and shaded drawing techniques, reviewed patterns and color theory, and used their reasoning skills--all while…
International Nuclear Information System (INIS)
1988-09-01
This document presents the piping research program plan for the Structural and Seismic Engineering Branch and the Materials Engineering Branch of the Division of Engineering, Office of Nuclear Regulatory Research. The plan describes the research to be performed in the areas of piping design criteria, environmentally assisted cracking, pipe fracture, and leak detection and leak rate estimation. The piping research program addresses the regulatory issues regarding piping design and piping integrity facing the NRC today and in the foreseeable future. The plan discusses the regulatory issues and needs for the research, the objectives, key aspects, and schedule for each research project, or group of projects focussing of a specific topic, and, finally, the integration of the research areas into the regulatory process is described. The plan presents a snap-shot of the piping research program as it exists today. However, the program plan will change as the regulatory issues and needs change. Consequently, this document will be revised on a bi-annual basis to reflect the changes in the piping research program. (author)
International Nuclear Information System (INIS)
Kim, Jin-Weon
2006-01-01
Most of the pipe crack evaluation procedures, including leak-before-break (LBB) analysis, assume that the cracked pipe subjected to remote bending or internal pressure is free to rotate. In this case, the pressure induced bending (PIB) enhances crack opening of a through-wall-crack (TWC) in a pipe. In a real piping system, however, the PIB will be restrained because the ends of the pipe are constrained by the rest of the piping system. Hence, the amount of restraint affects the crack opening of a TWC in a pipe, and the restraint effect on crack opening directly affects the results of LBB evaluation. Therefore, it is necessary to investigate the restraint effect of PIB on crack opening displacement (COD) to quantify the uncertainties in current analysis procedures and to ensure the application of LBB concepts to nuclear piping systems. Recently, several researches were conducted to investigate the restraint effect of PIB on COD, and they proposed a simplified model to evaluate COD under restrained conditions. However, these results are quite limited because the restraint effect was evaluated only in terms of linear-elastic crack opening. In practice, the TWC in a pipe behaves plastically under normal operating loads, and the current LBB analysis methodologies require elastic-plastic crack opening evaluation. Therefore, this study evaluates the restraint effect of PIB on the plastic crack opening of a TWC in a pipe using finite element analysis under various influencing parameters. Based on these results, a closed-from model to be able to estimate the restraint effect of PIB on plastic crack opening is proposed
Ma, Hongbin
2015-01-01
This book presents the fundamental fluid flow and heat transfer principles occurring in oscillating heat pipes and also provides updated developments and recent innovations in research and applications of heat pipes. Starting with fundamental presentation of heat pipes, the focus is on oscillating motions and its heat transfer enhancement in a two-phase heat transfer system. The book covers thermodynamic analysis, interfacial phenomenon, thin film evaporation, theoretical models of oscillating motion and heat transfer of single phase and two-phase flows, primary factors affecting oscillating motions and heat transfer, neutron imaging study of oscillating motions in an oscillating heat pipes, and nanofluid’s effect on the heat transfer performance in oscillating heat pipes. The importance of thermally-excited oscillating motion combined with phase change heat transfer to a wide variety of applications is emphasized. This book is an essential resource and learning tool for senior undergraduate, gradua...
Fracture mechanics analysis of a longitudinally cracked bend under cyclic loading
International Nuclear Information System (INIS)
Kussmaul, K.; Uhlmann, D.; Koski, K.; Hunger, H.
1993-01-01
Where information is available about the actual crack configuration, the boundary conditions of the load case, the geometry, and the material characteristics, extensive numerical calculations by means of the finite element method allow crack growth to be calculated for pipe bends carrying longitudinal cracks. If the influence of multiple-crack fields is taken into account in the crack growth calculations, good agreement is obtained with experimental findings. Less sophisticated assessments of individual cracks furnish results which are on the safe side. (author)
MIT miniaturized disk bend test
International Nuclear Information System (INIS)
Harling, O.K.; Lee, M.; Sohn, D.S.; Kohse, G.; Lau, C.W.
1983-01-01
A miniaturized disk bend test (MDBT) using transmission electron microscopy specimens for the determination of various mechanical properties is being developed at MIT. Recent progress in obtaining strengths and ductilities of highly irradiated metal alloys is reviewed. Other mechanical properties can also be obtained using the MDBT approach. Progress in fatigue testing and in determination of the ductile-to-brittle transition temperature is reviewed briefly. 11 figures
Response of the primary piping loop to an HCDA
International Nuclear Information System (INIS)
Chang, Y.W.; Moneim, M.T.A.; Wang, C.Y.; Gvildys, J.
1975-01-01
The paper describes a method for analyzing the response of the primary piping loop that consists of straight pipes, elbows, and other components connected in series and subject to hypothetical core disruptive accident (HCDA) loads at both ends of the loop. The complete hydrodynamic equations in two-dimensions, that include both the nonlinear convective and viscous dissipation terms are used for the fluid dynamics together with the implicit ICE technique. The external walls of the pipes and components are treated as thin shells in which the analysis accounts for the membrane and bending strength of the wall, elastic-plastic material behavior, as well as large deformation under the effect of transient loading conditions. In the straight pipes, the flow is assumed to be axisymmetric; in the elbow regions, the two dimensions considered are the r and theta directions. The flow in the other components is also assumed to be axisymmetric; the components are modeled as a circular cylinder, in which the radius of the cylinder can be varied to conform with the outside shape of the component and the flow area inside can be changed independently from the outside shape. However, they must remain axially symmetric. The method is applied to a piping loop which consists of six elastic-plastic pipes and five rigid elbows connected in series and subjected to pressure pulses at both ends of the loop
Determination of leakage areas in nuclear piping
International Nuclear Information System (INIS)
Keim, E.
1997-01-01
For the design and operation of nuclear power plants the Leak-Before-Break (LBB) behavior of a piping component has to be shown. This means that the length of a crack resulting in a leak is smaller than the critical crack length and that the leak is safely detectable by a suitable monitoring system. The LBB-concept of Siemens/KWU is based on computer codes for the evaluation of critical crack lengths, crack openings, leakage areas and leakage rates, developed by Siemens/KWU. In the experience with the leak rate program is described while this paper deals with the computation of crack openings and leakage areas of longitudinal and circumferential cracks by means of fracture mechanics. The leakage areas are determined by the integration of the crack openings along the crack front, considering plasticity and geometrical effects. They are evaluated with respect to minimum values for the design of leak detection systems, and maximum values for controlling jet and reaction forces. By means of fracture mechanics LBB for subcritical cracks has to be shown and the calculation of leakage areas is the basis for quantitatively determining the discharge rate of leaking subcritical through-wall cracks. The analytical approach and its validation will be presented for two examples of complex structures. The first one is a pipe branch containing a circumferential crack and the second one is a pipe bend with a longitudinal crack
Determination of leakage areas in nuclear piping
Energy Technology Data Exchange (ETDEWEB)
Keim, E. [Siemens/KWU, Erlangen (Germany)
1997-04-01
For the design and operation of nuclear power plants the Leak-Before-Break (LBB) behavior of a piping component has to be shown. This means that the length of a crack resulting in a leak is smaller than the critical crack length and that the leak is safely detectable by a suitable monitoring system. The LBB-concept of Siemens/KWU is based on computer codes for the evaluation of critical crack lengths, crack openings, leakage areas and leakage rates, developed by Siemens/KWU. In the experience with the leak rate program is described while this paper deals with the computation of crack openings and leakage areas of longitudinal and circumferential cracks by means of fracture mechanics. The leakage areas are determined by the integration of the crack openings along the crack front, considering plasticity and geometrical effects. They are evaluated with respect to minimum values for the design of leak detection systems, and maximum values for controlling jet and reaction forces. By means of fracture mechanics LBB for subcritical cracks has to be shown and the calculation of leakage areas is the basis for quantitatively determining the discharge rate of leaking subcritical through-wall cracks. The analytical approach and its validation will be presented for two examples of complex structures. The first one is a pipe branch containing a circumferential crack and the second one is a pipe bend with a longitudinal crack.
Effects of the inner mould material on the aluminium–316L stainless steel explosive clad pipe
International Nuclear Information System (INIS)
Guo, Xunzhong; Tao, Jie; Wang, Wentao; Li, Huaguan; Wang, Chen
2013-01-01
Highlights: ► Different mould materials were adopted to evaluate the effect of the constraint on the clad quality. ► The interface characteristics of clad pipe were analyzed for the different clad pipe. ► The clad pipes possess excellent bonding quality. - Abstract: The clad pipe played an important part in the pipeline system of the nuclear power industry. To prepare the clad pipe with even macrosize and excellent bonding quality, in this work, different mould materials were adopted to evaluate the effect of the constraint on the clad quality of the bimetal pipe prepared by explosive cladding. The experiment results indicated that, the dimension uniformity and bonding interface of clad pipe were poor by using low melting point alloy as mould material; the local bulge or the cracking of the clad pipe existed when the SiC powder was utilized. When the steel mould was adopted, the outer diameter of the clad pipe was uniform from head to tail. In addition, the metallurgical bonding was formed. Furthermore, the results of shear test, bending test and flattening test showed that the bonding quality was excellent. Therefore, the Al–316L SS clad pipe could endure the second plastic forming
Strain measurements at the HDR-pipe-system under LOCA-load: Effects on elbows and displaced weldings
International Nuclear Information System (INIS)
Hunger, H.
1985-01-01
This paper characterizes some effects which have been detected during strain gauge measurements on a test piping with feed water check valve oscillating under blowdown-load. The ovalization of a pipe elbow subjected to in-plane-bending affects the connected straight pipe; this is shown by means of circumferential stresses. Very high LOCA-load produces plastic strain and changes the pipe dynamics. Artificial displaced welds increase the local strain but no defects have occurred. One example compares stresses from measurement and post-calculation. Moreover there are given some remarks on the optimization of the comparison of measurement and calculation. (orig.)
Propagation of ovalization along straight pipes and elbows
International Nuclear Information System (INIS)
Millard, A.; Roche, R.L.
1981-01-01
The aim of this paper is to present analytical solutions for the propagation of evalization and the variation of the flexibility factor along pipe bends terminated by straight pipes or flanges, under in-plane bending, assuming an elastic material behaviour. The influence of the various strains in analysed in the simple case of a straight pipe, subjected to an elliptical cross-section shape deformation at one end. The results enlighten the very important part played by the distorsion in the propagation. They have been compared with finite elements solutions and with simple experiments. The solution is developed for an elbow terminated by a straight pipe or a flange, following the Von Karman's approach: local displacements are expanded in Fourier series, the coefficients of which vary along the curvilinear abscissa, like the rotation of the cross-section as a whole; the differential equations as well as the boundary conditions are found by minimization of the total potential energy of the assembly. The solutions are compared to existing and experimental results. (orig./HP)
Ratcheting of pressurized piping subjected to seismic loading
International Nuclear Information System (INIS)
Scavuzzo, R.J.; Lam, P.C.; Gau, J.S.
1992-01-01
The ABAQUS finite element code was used to model a pressurized pipe and subjected to cyclic bending loads to investigate ratcheting. A 1-in. schedule 40 pipe was loaded with a slow (static) cyclic load. The pipe internal pressure was varied from 0 to 6000 psi. In this paper, two types of materials were considered: an elastic perfectly plastic and a bilinear elastic-plastic material. Two types of finite elements of the ABAQUS program were compared to analytical solutions to evaluate the element accuracy in the plastic regime. Depending upon loading conditions and specified material properties, three different responses were observed from the finite element analyses: cyclic plasticity, ratcheting of the hoop strain, or shakedown. These analytical results are compared to some experimental measurements
Evaluation of piping fracture analysis method by benchmark study, 1
International Nuclear Information System (INIS)
Takahashi, Yukio; Kashima, Koichi; Kuwabara, Kazuo
1987-01-01
Importance of strength evaluation methods for cracked piping is growing with the progress of the rationalization of the nuclear piping system based on the leak-before-break concept. As an analytical tool, finite element method is principally used. To obtain the reliable solutions by the finite element programs, it is important to grasp the influences of various factors on the solutions. In this study, benchmark analysis is carried out for a stainless steel pipe with a circumferential through-wall crack subjected to four-point bending loading. Eight solutions obtained by using five finite element programs are compared with each other. Good agreement is obtained between the solutions on the deformation characteristics as well as fracture mechanics parameters. It is found through this study that the influence of the difference in the solution technique is generally small. (author)
Analysis of piping system response to seismic excitations
International Nuclear Information System (INIS)
Wang, C.Y.
1987-01-01
This paper describes a numerical algorithm for analyzing piping system response to seismic excitations. The numerical model of the piping considers hoop, flexural, axial, and torsional modes of deformation. Hoop modes generated from internal hydrodynamic loading are superimposed on the bending and twisting modes by two extra degrees of freedom. A time-history analysis technique using the implicit temporal integration scheme is addressed. The time integrator uses a predictor-corrector successive iterative scheme which satisfies the equation of motion. Both geometrical and material nonlinearities are considered. Multiple support excitations, fluid effect, piping insulation, and material dampings can be included in the analysis. Two problems are presented to illustrate the method. The results are discussed in detail
The Effects of Hot Bending on the Low Cycle Fatigue Behaviors of 347 SS in PWR Primary Environment
Energy Technology Data Exchange (ETDEWEB)
Kim, Ho-Sub; Hong, Jong-Dae; Lee, Junho; Jang, Changheui [Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of)
2014-10-15
Fatigue damage could be significant for some locations, especially the welds and bends where stress concentration is typically high. As a possible solution, a large radius hot-bending method has been suggested to eliminate some weld joints and all tight bends. However, for the hot-bending process which involves a high temperature thermal cycle, there is a concern about changes in mechanical properties including low cycle fatigue behaviors. In APR1400, Type 347 SS have been used as surge line pipes. Therefore, to verify the applicability of hot-bending on 347 SS surge line pipes, an environmental fatigue test program was initiated. In this paper, the preliminary results of the on-going test program are introduced. Also, the low cycle fatigue behaviors of 347 SS are compared with those of other grade of stainless steels. The effects of hot bending on the low cycle fatigue behavior of 347 SS were quantitatively evaluated. The fatigue life was compared with the estimated values per NUREG 6909 rev. 1. There are no distinct differences between NUREG 6909 and LCF tests. According to fractography and cross section analysis in progress, basically, the reduction of LCF life of 347 SS in PWR water was caused by operation of HIC mechanism. The cyclic stress responses shows that there is no secondary hardening in 330 .deg.C air and PWR water.
Directory of Open Access Journals (Sweden)
A.N. Shulyupin
2017-03-01
Full Text Available At present, the exploitation of geothermal resources develops in a fair competition with other types of energy resources. This leads to actuality of questions which associated with the more efficient use of existing wells, because cost of their drilling is a significant share of geothermal projects. In domestic practice of development of geothermal resources the steam-water wells have greatest energy potential. One way to improve the performance of these wells is a providing of smooth change of direction of motion of steam-water mixture from the vertical, in the well, to the horizontal, in steam gathering system. Typical wellhead piping of domestic steam-water wells involves the removal of the mixture through a cross bar at a right angle. Cross bar can generate considerable pressure loss that increases the operating pressure at the mouth of the well and reduces flow rate. It seems reasonable to substitute the typical cross bar by smooth pipe bend. This reduces wellhead resistance coefficient by more than on 2. Increase of curvature radius of pipe bend reduces the pressure loss to a local resistance but increases the friction pressure loss. There is an optimal curvature radius of pipe bend for minimum pressure loss in view of a local resistance and friction in the pipe bend. Calculations have shown that the optimum value for the radius of curvature is found in the range from 1.4 to 4.5 tube internal diameters. However, for technological reasons it is recommended to choose the radius of curvature from 1.4 to 2.4 diameters. Mounting of smooth pipe bend on the wellhead can provide significant economic benefits. For Mutnovka field (Kamchatka, this effect is estimated at 17.5 million rubles in year.
Parisher, Roy A
2011-01-01
Pipe Drafting and Design, Third Edition provides step-by-step instructions to walk pipe designers, drafters, and students through the creation of piping arrangement and isometric drawings. It includes instructions for the proper drawing of symbols for fittings, flanges, valves, and mechanical equipment. More than 350 illustrations and photographs provide examples and visual instructions. A unique feature is the systematic arrangement of drawings that begins with the layout of the structural foundations of a facility and continues through to the development of a 3-D model. Advanced chapters
Pipe robots for internal inspection, non-destructive testing and machining of pipelines
International Nuclear Information System (INIS)
Reiss, Alexander
2016-01-01
Inspector Systems is a specialist in manufacturing of tethered self-propelled pipe robots for internal inspection, non-destructive testing and machining of pipeline systems. Our industrial sectors, which originates from 30 year experience in the nuclear industry, are Gas and Oil (On-/Offshore, Refineries), Chemical, Petrochemical, Water etc. The pipe robots are able to get inserted through poor access points (e.g. valves) and to pass in bi-directional travelling vertical sections and numerous bends with small arc radius. The paper describes the system concept and performance of the pipe robot technology. A modular construction allows to equip the robots with different operational elements for the respective application.
Dynamic simulation of Z-bend and comparison with experimental data
International Nuclear Information System (INIS)
Bezler, P.; Subudhi, M.
1983-01-01
The ongoing program for benchmark computer methods used to design and qualify nuclear piping has been expanded to the consideration and use of physical test results. In the first evaluation, the capability of the linear elastic piping code, PSAFE2, was undertaken to predict the response of a simple planar piping configuration, tested by others, designated for the Z-bend. The time-history solution was developed using the modal superposition method and considering independent-support excitations. The results include acceleration and displacement-time-history response of all interior points. Both the inertia and pseudo-static responses are included. Comparisons are made between the measured and predicted time-history results for selected points in the system. The overall agreement was found to be good and a discussion of discrepancies between the results is presented in the paper
Bienart, W. B.
1973-01-01
The objective of this program was to investigate analytically and experimentally the performance of heat pipes with composite wicks--specifically, those having pedestal arteries and screwthread circumferential grooves. An analytical model was developed to describe the effects of screwthreads and screen secondary wicks on the transport capability of the artery. The model describes the hydrodynamics of the circumferential flow in triangular grooves with azimuthally varying capillary menisci and liquid cross-sections. Normalized results were obtained which give the influence of evaporator heat flux on the axial heat transport capability of the arterial wick. In order to evaluate the priming behavior of composite wicks under actual load conditions, an 'inverted' glass heat pipe was designed and constructed. The results obtained from the analysis and from the tests with the glass heat pipe were applied to the OAO-C Level 5 heat pipe, and an improved correlation between predicted and measured evaporator and transport performance were obtained.
International Nuclear Information System (INIS)
Sorensen, H.; Nordskov, A.; Sass, B.; Visler, T.
1987-01-01
A simplified version of a deuterium pellet gun based on the pipe gun principle is described. The pipe gun is made from a continuous tube of stainless steel and gas is fed in from the muzzle end only. It is indicated that the pellet length is determined by the temperature gradient along the barrel right outside the freezing cell. Velocities of around 1000 m/s with a scatter of +- 2% are obtained with a propellant gas pressure of 40 bar
Alzahrani, Majed
2016-03-10
Disclosed are various embodiments for a prediction application to predict a stuck pipe. A linear regression model is generated from hook load readings at corresponding bit depths. A current hook load reading at a current bit depth is compared with a normal hook load reading from the linear regression model. A current hook load greater than a normal hook load for a given bit depth indicates the likelihood of a stuck pipe.
Alzahrani, Majed; Alsolami, Fawaz; Chikalov, Igor; Algharbi, Salem; Aboudi, Faisal; Khudiri, Musab
2016-01-01
Disclosed are various embodiments for a prediction application to predict a stuck pipe. A linear regression model is generated from hook load readings at corresponding bit depths. A current hook load reading at a current bit depth is compared with a normal hook load reading from the linear regression model. A current hook load greater than a normal hook load for a given bit depth indicates the likelihood of a stuck pipe.
Issacci, F.; Roche, G. L.; Klein, D. B.; Catton, I.
1988-01-01
The vapor flow in a heat pipe was mathematically modeled and the equations governing the transient behavior of the core were solved numerically. The modeled vapor flow is transient, axisymmetric (or two-dimensional) compressible viscous flow in a closed chamber. The two methods of solution are described. The more promising method failed (a mixed Galerkin finite difference method) whereas a more common finite difference method was successful. Preliminary results are presented showing that multi-dimensional flows need to be treated. A model of the liquid phase of a high temperature heat pipe was developed. The model is intended to be coupled to a vapor phase model for the complete solution of the heat pipe problem. The mathematical equations are formulated consistent with physical processes while allowing a computationally efficient solution. The model simulates time dependent characteristics of concern to the liquid phase including input phase change, output heat fluxes, liquid temperatures, container temperatures, liquid velocities, and liquid pressure. Preliminary results were obtained for two heat pipe startup cases. The heat pipe studied used lithium as the working fluid and an annular wick configuration. Recommendations for implementation based on the results obtained are presented. Experimental studies were initiated using a rectangular heat pipe. Both twin beam laser holography and laser Doppler anemometry were investigated. Preliminary experiments were completed and results are reported.
Replaceable liquid nitrogen piping
International Nuclear Information System (INIS)
Yasujima, Yasuo; Sato, Kiyoshi; Sato, Masataka; Hongo, Toshio
1982-01-01
This liquid nitrogen piping with total length of about 50 m was made and installed to supply the liquid nitrogen for heat insulating shield to three superconducting magnets for deflection and large super-conducting magnet for detection in the π-meson beam line used for high energy physics experiment in the National Laboratory for High Energy Physics. The points considered in the design and manufacture stages are reported. In order to minimize the consumption of liquid nitrogen during transport, vacuum heat insulation method was adopted. The construction period and cost were reduced by the standardization of the components, the improvement of welding works and the elimination of ineffective works. For simplifying the maintenance, spare parts are always prepared. The construction and the procedure of assembling of the liquid nitrogen piping are described. The piping is of double-walled construction, and its low temperature part was made of SUS 316L. The super-insulation by aluminum vacuum evaporation and active carbon were attached on the external surface of the internal pipe. The final leak test and the heating degassing were performed. The tests on evacuation, transport capacity and heat entry are reported. By making the internal pipe into smaller size, the piping may be more efficient. (Kako, I.)
Bending and stretching of plates
Mansfield, E H; Hemp, W S
1964-01-01
The Bending and Stretching of Plates deals with elastic plate theory, particularly on small- and large-deflexion theory. Small-deflexion theory concerns derivation of basic equations, rectangular plates, plates of various shapes, plates whose boundaries are amenable to conformal transformation, plates with variable rigidity, and approximate methods. Large-deflexion theory includes general equations and some exact solutions, approximate methods in large-deflexion theory, asymptotic large-deflexion theories for very thin plates. Asymptotic theories covers membrane theory, tension field theory, a
International Nuclear Information System (INIS)
Studness, C.M.
1990-01-01
This article looks at the attempts by Gulf States Utilities to get the River Bend Nuclear Plant into its rate base. The review begins with the initial filing of rate cases in Texas and Louisiana in 1986 and continues through many court cases and appeals all the way to the Texas Supreme Court. The preferred and preference shareholders now nominally control the company through election of 10 of 15 members of the company's board of directors. This case is used as an argument for deregulation in favor of competition
On modelling of lateral buckling failure in flexible pipe tensile armour layers
DEFF Research Database (Denmark)
Østergaard, Niels Højen; Lyckegaard, Anders; Andreasen, Jens H.
2012-01-01
In the present paper, a mathematical model which is capable of representing the physics of lateral buckling failure in the tensile armour layers of flexible pipes is introduced. Flexible pipes are unbounded composite steel–polymer structures, which are known to be prone to lateral wire buckling...... when exposed to repeated bending cycles and longitudinal compression, which mainly occurs during pipe laying in ultra-deep waters. On the basis of multiple single wire analyses, the mechanical behaviour of both layers of tensile armour wires can be determined. Since failure in one layer destabilises...... the torsional equilibrium which is usually maintained between the layers, lateral wire buckling is often associated with a severe pipe twist. This behaviour is discussed and modelled. Results are compared to a pipe model, in which failure is assumed not to cause twist. The buckling modes of the tensile armour...
A finite element model for the stress and flexibility analysis of curved pipes
International Nuclear Information System (INIS)
Guerreiro, J.N.C.
1987-03-01
We present a finite element model for the analysis of pipe bends with flanged ends or flanged tangents. Comments are made on the consideration of the internal pressure load. Flexibility and stress instensification factores obtained with the present model are compared with others available. (Author) [pt
Automatic seismic support design of piping system by an object oriented expert system
International Nuclear Information System (INIS)
Nakatogawa, T.; Takayama, Y.; Hayashi, Y.; Fukuda, T.; Yamamoto, Y.; Haruna, T.
1990-01-01
The seismic support design of piping systems of nuclear power plants requires many experienced engineers and plenty of man-hours, because the seismic design conditions are very severe, the bulk volume of the piping systems is hyge and the design procedures are very complicated. Therefore we have developed a piping seismic design expert system, which utilizes the piping design data base of a 3 dimensional CAD system and automatically determines the piping support locations and support styles. The data base of this system contains the maximum allowable seismic support span lengths for straight piping and the span length reduction factors for bends, branches, concentrated masses in the piping, and so forth. The system automatically produces the support design according to the design knowledge extracted and collected from expert design engineers, and using design information such as piping specifications which give diameters and thickness and piping geometric configurations. The automatic seismic support design provided by this expert system achieves in the reduction of design man-hours, improvement of design quality, verification of design result, optimization of support locations and prevention of input duplication. In the development of this system, we had to derive the design logic from expert design engineers and this could not be simply expressed descriptively. Also we had to make programs for different kinds of design knowledge. For these reasons we adopted the object oriented programming paradigm (Smalltalk-80) which is suitable for combining programs and carrying out the design work
International Nuclear Information System (INIS)
Yoo, Yeon-Sik
2003-01-01
This study is concerned with crack opening displacements (CODs) of cylinders with a circumferential through-crack which is subjected to tension and in-plane bending loads. Most studies about crack opening behavior have performed on membrane and global bending stresses. Moreover, they cannot be valid for large-scale structures. For simplicity on evaluation for structural integrity, crack opening displacement has been often calculated by plate or pipe model considering almost stresses as a membrane component. However, it is important to investigate ones close to real crack opening behaviors under stress states for reliability on evaluation. The results must be directly related to evaluate leakage detection in reactor vessel and the primary piping system of FBR structures. From that purpose, a series of FEM analyses were performed, and hence the characteristics of COD under an in-plane bending stress were compared with those under a membrane stress. In addition, the plate model was indicated to be unreasonable for application on large-scale pipes by comparing the plate model with the pipe model. The results of this study are expected to be valid for leakage evaluation of high temperature structures especially. (author)
Investigation on Mechanical Properties of Austenitic Stainless-Steel Pipes Welded by TIG Method
Directory of Open Access Journals (Sweden)
Mushtaq Albdiry
2017-11-01
Full Text Available This paper investigates the mechanical properties of austenitic stainless steel (type 204 pipes welded by Tungsten Inert Gas (TIG welding process. Testing of hardness (HRC, tensile strength and bending strength was performed for the steel pipes welded at two different welding temperatures (700 °C and 900 °C with and without using the weld filler wire. The microstructure of the welding regions was examined by using an optical microscopy. The properties showed that the steel pipes welded by 900 °C with using the weld filler obtained the highest tensile strength and bending strength versus these welded by 700 °C without the use of the weld filler. This is attributed to the weld filler heated and melt at sufficient temperature (900 °C and compensate losing in the Ni metal occurred in the base steel metal during the welding process.
Risk analysis of in-service pressure piping containing defects
International Nuclear Information System (INIS)
Lin, Y.C.; Xie, Y.J.; Wang, X.H.; Luo, H.
2004-01-01
The reliability of pressure piping containing defects is important in engineering. The failure probability of pressure piping containing defects may be used as a guide to the most economic deployment of resources on maintenance, inspection and repair. This paper presents a probabilistic assessment methodology for in-service pressure piping containing defects, which is especially designed for programming. It is based on three assessment codes, BS 7910, R6 and SAPV-99, considering uncertainties in operating loadings, flaw sizes, material fracture toughness and flow stress. A general sampling computation method of stress intensity factor (SIF), in the form of the relationship between SIF and axial force and bending moment and torsion, is adopted. This relationship has been successfully used in developing software, Safety Assessment System of In-service Pressure Piping Containing Flaws (SAPP-2003), to assess planar and non-planar flaws. A numerical example is presented to illustrate the application of SAPP-2003 for calculating the failure probabilities of separate defects and for the assessed pressure piping
Influence of gravity on flutter of cantilevered pipes conveying fluid
Rivero, Javier; Perez-Saborid, Miguel
2012-11-01
We have considered the dynamics of the nonlinear interaction between a flexible pipe and the conveyed fluid in the presence of gravity. The stability of the system (fllutter and buckling) depends on parameters such as the dimensionless fluid flow rate, the gravity to bending stiffness ratio and the fluid to pipe mass ratio and it has been studied in detail both numerically and experimentally. It has also been found that the stabilizing or destabilizing effects of fluid flow depends crucially on the direction of gravity respect to the undeformed midline of the pipe. We have also computed the post-critical behavior of the system by solving the full nonlinear equations of the problem and analyzed the transfer of energy within the system in the nonlinear regime. We have formulated the problem in terms of the angles of the midline of the pipe instead of its transverse displacements, so that we can deal with large deflections without recurring to the quasi-linear approximations concerning the pipe curvature usually made in the literature. Supported by the Ministerio de Educación, Cultura y Deportes of Spain under grant DPI 2010-20450 C03-02.
Measurement of developing turbulent flow in a U-bend of circular cross-section
International Nuclear Information System (INIS)
Lee, Gun Hyee; Choi, Young Don; Han, Seong Ho
2007-01-01
Hot-wire measurements of the full mapping of the velocity and Reynolds stress components are reported for developing turbulent flow in a strongly curved 180 deg pipe and its tangents. A slanted wire is rotated into 6 orientations and the voltage outputs from wires are combined to obtain the mean velocity and Reynolds stress components. The strength of secondary flow reaches up to the 28% of bulk mean velocity. The strong counter-rotating vortex pair induced by the transverse pressure gradient and centrifugal force imbalance grows up to θ = 67.5 .deg. into the bend. But the vortex pair breaks down into two cell pattern after θ=90 .deg. Core vortex formation and reversal of secondary flow direction along the bend symmetry plane is cleanly found in the secondary vector plot. At θ=67.5 .deg. and θ = 90 .deg. into bend a large 'trough' develops in the longitudinal velocity toward the inside of the bend due to the breakdown of secondary flow. In the bend, the mean longitudinal velocity component changes little after θ=90 .deg., but secondary flow never achieves fully-developed state. Similar behaviors are observed in the radial and circumferential stresses
Energy Technology Data Exchange (ETDEWEB)
Zahoor, A.; Wilkowski, G.; Abou-Sayed, I.; Marschall, C.; Broek, D.; Sampath, S.; Rhee, H.; Ahmad, J.
1982-04-01
This report provides methods to predict margins of safety for circumferentially cracked Type 304 stainless steel pipes subjected to applied bending loads. An integrated combination of experimentation and analysis research was pursued. Two types of experiments were performed: (1) laboratory-scale tests on center-cracked panels and bend specimens to establish the basic mechanical and fracture properties of Type 304 stainless steel, and (2) full-scale pipe fracture tests under quasi-static and dynamic loadings to assess the analysis procedures. Analyses were based upon the simple plastic collapse criterion, a J-estimation procedure, and elastic-plastic large-deformation finite element models.
International Nuclear Information System (INIS)
Zahoor, A.; Wilkowski, G.; Abou-Sayed, I.; Marschall, C.; Broek, D.; Sampath, S.; Rhee, H.; Ahmad, J.
1982-04-01
This report provides methods to predict margins of safety for circumferentially cracked Type 304 stainless steel pipes subjected to applied bending loads. An integrated combination of experimentation and analysis research was pursued. Two types of experiments were performed: (1) laboratory-scale tests on center-cracked panels and bend specimens to establish the basic mechanical and fracture properties of Type 304 stainless steel, and (2) full-scale pipe fracture tests under quasi-static and dynamic loadings to assess the analysis procedures. Analyses were based upon the simple plastic collapse criterion, a J-estimation procedure, and elastic-plastic large-deformation finite element models
Energy Technology Data Exchange (ETDEWEB)
Zahoor, A.; Wilkowski, G.; Abou-Sayed, I.; Marschall, C.; Broek, D.; Sampath, S.; Rhee, H.; Ahmad, J.
1982-04-01
This report provides methods to predict margins of safety for circumferentially cracked Type 304 stainless steel pipes subjected to applied bending loads. An integrated combination of experimentation and analysis research was pursued. Two types of experiments were performed: (1) laboratory-scale tests on center-cracked panels and bend specimens to establish the basic mechanical and fracture properties of Type 304 stainless steel, and (2) full-scale pipe fracture tests under quasi-static and dynamic loadings to assess the analysis procedures. Analyses were based upon the simple plastic collapse criterion, a J-estimation procedure, and elastic-plastic large-deformation finite element models.
Moore, William B; Webb, A Alexander G
2013-09-26
The heat transport and lithospheric dynamics of early Earth are currently explained by plate tectonic and vertical tectonic models, but these do not offer a global synthesis consistent with the geologic record. Here we use numerical simulations and comparison with the geologic record to explore a heat-pipe model in which volcanism dominates surface heat transport. These simulations indicate that a cold and thick lithosphere developed as a result of frequent volcanic eruptions that advected surface materials downwards. Declining heat sources over time led to an abrupt transition to plate tectonics. Consistent with model predictions, the geologic record shows rapid volcanic resurfacing, contractional deformation, a low geothermal gradient across the bulk of the lithosphere and a rapid decrease in heat-pipe volcanism after initiation of plate tectonics. The heat-pipe Earth model therefore offers a coherent geodynamic framework in which to explore the evolution of our planet before the onset of plate tectonics.
Pipe whip: a summary of the damage observed in BNL pipe-on-pipe impact tests
International Nuclear Information System (INIS)
Baum, M.R.
1987-01-01
This paper describes examples of the damage resulting from the impact of a whipping pipe on a nearby pressurised pipe. The work is a by-product of a study of the motion of a whipping pipe. The tests were conducted with small-diameter pipes mounted in rigid supports and hence the results are not directly applicable to large-scale plant applications where flexible support mountings are employed. The results illustrate the influence of whipping pipe energy, impact position and support type on the damage sustained by the target pipe. (author)
Heat pipes and use of heat pipes in furnace exhaust
Polcyn, Adam D.
2010-12-28
An array of a plurality of heat pipe are mounted in spaced relationship to one another with the hot end of the heat pipes in a heated environment, e.g. the exhaust flue of a furnace, and the cold end outside the furnace. Heat conversion equipment is connected to the cold end of the heat pipes.
Brömstrup, Heiner
2012-01-01
English translation of the 3rd edition ""Rohrsysteme aus PE 100"". Because of the considerably increased performance, pipe and pipe systems made from 100 enlarge the range of applications in the sectors of gas and water supply, sewage disposal, industrial pipeline construction and in the reconstruction and redevelopment of defective pipelines (relining). This book applies in particular to engineers, technicians and foremen working in the fields of supply, disposal and industry. Subject matters of the book are all practice-relevant questions regarding the construction, operation and maintenance
A Numerical Study of the Spring-Back Phenomenon in Bending with a Rebar Bending Machine
Directory of Open Access Journals (Sweden)
Chang Hwan Choi
2014-10-01
Full Text Available Recently, the rebar bending methodology started to change from field processing to utilizing rebar bending machines at plant sites prior to transport to the construction locations. Computerized control of rebar plant bending machines provides more accurate and faster bending of rebars than the low quality inefficient field processing alternative. The bending process involves plastic deformation of rebars, where bending stress beyond the yield point of the material is applied. When the bending stress is removed, spring back is caused by the elastic restoring stress. Therefore, an accurate numerical analysis of the spring-back process is required to reduce the bending process errors. The most sensitive factors affecting the spring-back process are the bending radius, the bending angle, the diameter of the rebar, the friction coefficient, and the yielding strength of material. In this paper, we suggest a numerical modeling method using these factors. The finite element modeling of the dynamic mechanical behavior of the material during bending is performed using a commercial dynamic analysis program “DAFUL.” We use the least squares approach to derive the spring-back deflection as a function of the rebar bending parameters.
Performance of buried pipe installation.
2010-05-01
The purpose of this study is to determine the effects of geometric and mechanical parameters : characterizing the soil structure interaction developed in a buried pipe installation located under : roads/highways. The drainage pipes or culverts instal...
Compilation of piping benchmark problems - Cooperative international effort
Energy Technology Data Exchange (ETDEWEB)
McAfee, W J [comp.
1979-06-01
This report is the culmination of an effort initiated in 1976 by the IWGFR to evaluate detailed and simplified analysis methods for piping systems with particular emphasis on piping bends. The procedure was to collect from participating member IWGFR countries descriptions of tests and test results for piping systems or bends, to compile, evaluate, and issue a selected number of these problems for analysis, and to compile and make a preliminary evaluation of the analysis results. The Oak Ridge National Laboratory agreed to coordinate this activity, including compilation of the original problems and the final analyses results. Of the problem descriptions submitted three were selected to be used. These were issued in December 1977. As a follow-on activity, addenda were issued that provided additional data or corrections to the original problem statement. A variety of both detailed and simplified analysis solutions were obtained. A brief comparative assessment of the analyses is contained in this report. All solutions submitted have also been included in order to provide users of this report the information necessary to make their own comparisons or evaluations.
Compilation of piping benchmark problems - Cooperative international effort
International Nuclear Information System (INIS)
McAfee, W.J.
1979-06-01
This report is the culmination of an effort initiated in 1976 by the IWGFR to evaluate detailed and simplified analysis methods for piping systems with particular emphasis on piping bends. The procedure was to collect from participating member IWGFR countries descriptions of tests and test results for piping systems or bends, to compile, evaluate, and issue a selected number of these problems for analysis, and to compile and make a preliminary evaluation of the analysis results. The Oak Ridge National Laboratory agreed to coordinate this activity, including compilation of the original problems and the final analyses results. Of the problem descriptions submitted three were selected to be used. These were issued in December 1977. As a follow-on activity, addenda were issued that provided additional data or corrections to the original problem statement. A variety of both detailed and simplified analysis solutions were obtained. A brief comparative assessment of the analyses is contained in this report. All solutions submitted have also been included in order to provide users of this report the information necessary to make their own comparisons or evaluations
International Nuclear Information System (INIS)
Inagaki, Takeyuki; Kobayashi, Teruaki; Shimada, Shigeru; Inoue, Ryousuke; Usuba, Satoshi; Kimura, Takeo
2011-01-01
Through wall degradation was found on the extraction steam drain piping of Unit 6 of Fukushima Dai-ichi Nuclear Power Plant owned by Tokyo Electric Power Company after replacement of the turbine rotors with those of higher thermal efficiency. The mechanism of this degradation was loss of material due to liquid drop impingement. Since the estimated life time of the piping based on wall thickness measurements before the replacement was at least 9 years, the rapid wall thinning occurred after the replacement. This paper describes a summary of the phenomenon, its degradation mechanism and root cause, a temporary measurement taken for an immediate action and permanent measures taken during the next refueling outage. (author)
Bends and splitters in graphene nanoribbon waveguides
DEFF Research Database (Denmark)
Zhu, Xiaolong; Yan, Wei; Mortensen, N. Asger
2013-01-01
We investigate the performance of bends and splitters in graphene nanoribbon waveguides. Although the graphene waveguides are lossy themselves, we show that bends and splitters do not induce any additional loss provided that the nanoribbon width is sub-wavelength. We use transmission line theory...
Study of elasticity and limit analysis of joints and branch pipe tee connections
International Nuclear Information System (INIS)
Plancq, David
1997-01-01
The industrial context of this study is the behaviour and sizing the pipe joints in PWR and fast neutron reactors. Two aspects have been approached in this framework. The first issue is the elastic behaviour of the pipe joining with a plane or spherical surface or with another pipe in order to get a better understanding of this components usually modelled in classical calculations in a very simplified way. We focused our search on the bending of an intersecting pipe. In the case of the intersection with a plane surface we have conducted our study on the basis of literature results. In the case of intersection on a spherical surface we have also solved entirely the problem by using a sphere shell description different from that usually utilized. Finally, we give an approach to obtain a simple result for the bending of branch pipe tee joints allowing the formulation of a specific finite element. The second issue approached is the limit analysis which allows characterising the plastic failure of this structures and defining reference constraints. This constraints are used in numerous applications. We mention here the rules of pipe sizing and analyzing under primary load, the mechanics of cracks and the definition of global plasticity criteria. To solve this problem we concentrated our studies on the development of a new calculation techniques for the limit load called elastic compensation method (ECM). We have tested it on a large number of classical structures and on the branch pipe tee connections. We propose also a very simple result regarding the lower limit of the bending of a tee junction
DEFF Research Database (Denmark)
Hansen, C. T.; Madsen, Kaj; Nielsen, Hans Bruun
1991-01-01
algorithm using successive linear programming is presented. The performance of the algorithm is illustrated by optimizing a network with 201 pipes and 172 nodes. It is concluded that the new algorithm seems to be very efficient and stable, and that it always finds a solution with a cost near the best...
Energy Technology Data Exchange (ETDEWEB)
Kinoshita, Kanji; Murayama, Kouichi; Ogata, Hiroyuki [and others
1997-04-01
The fracture behavior for Japanese carbon steel pipe STS410 was examined under dynamic monotonic and cyclic loading through a research program of International Piping Integrity Research Group (EPIRG-2), in order to evaluate the strength of pipe during the seismic event The tensile test and the fracture toughness test were conducted for base metal and TIG weld metal. Three base metal pipe specimens, 1,500mm in length and 6-inch diameter sch.120, were employed for a quasi-static monotonic, a dynamic monotonic and a dynamic cyclic loading pipe fracture tests. One weld joint pipe specimen was also employed for a dynamic cyclic loading test In the dynamic cyclic loading test, the displacement was controlled as applying the fully reversed load (R=-1). The pipe specimens with a circumferential through-wall crack were subjected four point bending load at 300C in air. Japanese STS410 carbon steel pipe material was found to have high toughness under dynamic loading condition through the CT fracture toughness test. As the results of pipe fracture tests, the maximum moment to pipe fracture under dynamic monotonic and cyclic loading condition, could be estimated by plastic collapse criterion and the effect of dynamic monotonic loading and cyclic loading was a little on the maximum moment to pipe fracture of the STS410 carbon steel pipe. The STS410 carbon steel pipe seemed to be less sensitive to dynamic and cyclic loading effects than the A106Gr.B carbon steel pipe evaluated in IPIRG-1 program.
International Nuclear Information System (INIS)
Kinoshita, Kanji; Murayama, Kouichi; Ogata, Hiroyuki
1997-01-01
The fracture behavior for Japanese carbon steel pipe STS410 was examined under dynamic monotonic and cyclic loading through a research program of International Piping Integrity Research Group (EPIRG-2), in order to evaluate the strength of pipe during the seismic event The tensile test and the fracture toughness test were conducted for base metal and TIG weld metal. Three base metal pipe specimens, 1,500mm in length and 6-inch diameter sch.120, were employed for a quasi-static monotonic, a dynamic monotonic and a dynamic cyclic loading pipe fracture tests. One weld joint pipe specimen was also employed for a dynamic cyclic loading test In the dynamic cyclic loading test, the displacement was controlled as applying the fully reversed load (R=-1). The pipe specimens with a circumferential through-wall crack were subjected four point bending load at 300C in air. Japanese STS410 carbon steel pipe material was found to have high toughness under dynamic loading condition through the CT fracture toughness test. As the results of pipe fracture tests, the maximum moment to pipe fracture under dynamic monotonic and cyclic loading condition, could be estimated by plastic collapse criterion and the effect of dynamic monotonic loading and cyclic loading was a little on the maximum moment to pipe fracture of the STS410 carbon steel pipe. The STS410 carbon steel pipe seemed to be less sensitive to dynamic and cyclic loading effects than the A106Gr.B carbon steel pipe evaluated in IPIRG-1 program
Heat pipe applications workshop report
International Nuclear Information System (INIS)
Ranken, W.A.
1978-04-01
The proceedings of the Heat Pipe Applications Workshop, held at the Los Alamos Scientific Laboratory October 20-21, 1977, are reported. This workshop, which brought together representatives of the Department of Energy and of a dozen industrial organizations actively engaged in the development and marketing of heat pipe equipment, was convened for the purpose of defining ways of accelerating the development and application of heat pipe technology. Recommendations from the three study groups formed by the participants are presented. These deal with such subjects as: (1) the problem encountered in obtaining support for the development of broadly applicable technologies, (2) the need for applications studies, (3) the establishment of a heat pipe technology center of excellence, (4) the role the Department of Energy might take with regard to heat pipe development and application, and (5) coordination of heat pipe industry efforts to raise the general level of understanding and acceptance of heat pipe solutions to heat control and transfer problems
Electrostatic bending response of a charged helix
Zampetaki, A. V.; Stockhofe, J.; Schmelcher, P.
2018-04-01
We explore the electrostatic bending response of a chain of charged particles confined on a finite helical filament. We analyze how the energy difference Δ E between the bent and the unbent helical chain scales with the length of the helical segment and the radius of curvature and identify features that are not captured by the standard notion of the bending rigidity, normally used as a measure of bending tendency in the linear response regime. Using Δ E to characterize the bending response of the helical chain we identify two regimes with qualitatively different bending behaviors for the ground state configuration: the regime of small and the regime of large radius-to-pitch ratio, respectively. Within the former regime, Δ E changes smoothly with the variation of the system parameters. Of particular interest are its oscillations with the number of charged particles encountered for commensurate fillings which yield length-dependent oscillations in the preferred bending direction of the helical chain. We show that the origin of these oscillations is the nonuniformity of the charge distribution caused by the long-range character of the Coulomb interactions and the finite length of the helix. In the second regime of large values of the radius-to-pitch ratio, sudden changes in the ground state structure of the charges occur as the system parameters vary, leading to complex and discontinuous variations in the ground state bending response Δ E .
International Nuclear Information System (INIS)
Mikkola, T.P.J.; Diem, H.; Blind, D.; Hunger, H.
1989-01-01
At the german HDR-test-facility a pipe failure experiment was performed at a fullsize feedwater piping system under operating conditions of T=240 0 C, p=10.6 MPa and with an elevated oxygen content in the pressure medium. The loading was internal pressure and a cyclic varying bending moment with an R-ratio of 0.5. The in form of a circumferentially orientated notch initially weakened piping system failed after a total number of 4773 loaded cycles with different frequencies in form of a small leak. The analyses of the fracture surface indicated the strongly growing influence of corrosion effects on the crack propagation rate with decreasing loading frequency. The cyclic crack growth and the leak-before-break behavior of the piping system could be explained on the basis of results of finite element calculations using ADINA-code. (orig.)
A comparison of time-history elastic plastic piping analysis with measurement
International Nuclear Information System (INIS)
Scavuzzo, R.J.; Sansalone, K.H.
1992-01-01
The GE/ETEC Green piping system was subjected to high seismic inputs from hydraulic sleds at each pipe foundation. These inputs were high enough to force bending stresses into the plastic regime. Strain gages recorded the pipe response at various positions within the system. The ABAQUS finite element code was used to model this piping system and the dynamic input. Problems associated with the dynamic input are discussed. Various types of finite elements were evaluated for accurancy. Both an elastic time-history analysis and an elastic-plastic time-history analysis of the system were conducted. Results of these analyses are compared to each other and the experimental data. These comparisons indicated that elastic analysis of dynamic strains are conservative at all points of comparison and that there is good agreement between the nonlinear elastic-plastic analysis and experimental data. (orig.)
Evaluation of J-integral estimation scheme for flawed throughwall pipes
Energy Technology Data Exchange (ETDEWEB)
Zahoor, A.
1987-02-01
The accuracy of the EPRI J-integral estimation scheme for pipes with throughwall cracks and subjected to pure bending was assessed using available experimental data on circumferentially flawed throughwall pipes. The evaluations were performed using elastic plastic J-integral (J) and tearing modulus (T) analysis methods. The results indicated that the EPRI J estimation scheme solutions are unnecessarily conservative compared to results from pipe experiments. As a result of these evaluations an improved J estimation scheme is developed, which is shown to have improved accuracy compared to the original EPRI J estimation scheme. These results imply that the flaw evaluation procedures in the ASME Code on austenitic piping welds are conservative. These results also have applications to the leak before break fracture mechanics analyses.
Evaluation of J-integral estimation scheme for flawed throughwall pipes
International Nuclear Information System (INIS)
Zahoor, A.
1987-01-01
The accuracy of the EPRI J-integral estimation scheme for pipes with throughwall cracks and subjected to pure bending was assessed using available experimental data on circumferentially flawed throughwall pipes. The evaluations were performed using elastic plastic J-integral (J) and tearing modulus (T) analysis methods. The results indicated that the EPRI J estimation scheme solutions are unnecessarily conservative compared to results from pipe experiments. As a result of these evaluations an improved J estimation scheme is developed, which is shown to have improved accuracy compared to the original EPRI J estimation scheme. These results imply that the flaw evaluation procedures in the ASME Code on austenitic piping welds are conservative. These results also have applications to the leak before break fracture mechanics analyses. (orig.)
Fully plastic crack opening analyses of complex-cracked pipes for Ramberg-Osgood materials
International Nuclear Information System (INIS)
Jeong, Jae Uk; Choi, Jae Boong; Huh, Nam Su; Kim, Yun Jae
2016-01-01
The plastic influence functions for calculating fully plastic Crack opening displacement (COD) of complex-cracked pipes were newly proposed based on systematic 3-dimensional (3-D) elastic-plastic Finite element (FE) analyses using Ramberg-Osgood (R-O) relation, where global bending moment, axial tension and internal pressure are considered separately as a loading condition. Then, crack opening analyses were performed based on GE/EPRI concept by using the new plastic influence functions for complex-cracked pipes made of SA376 TP304 stainless steel, and the predicted CODs were compared with FE results based on deformation plasticity theory of tensile material behavior. From the comparison, the confidence of the proposed fully plastic crack opening solutions for complex-cracked pipes was gained. Therefore, the proposed engineering scheme for COD estimation using the new plastic influence functions can be utilized to estimate leak rate of a complex-cracked pipe for R-O material.
Probabilistic fracture failure analysis of nuclear piping containing defects using R6 method
International Nuclear Information System (INIS)
Lin, Y.C.; Xie, Y.J.; Wang, X.H.
2004-01-01
Failure analysis of in-service nuclear piping containing defects is an important subject in the nuclear power plants. Considering the uncertainties in various internal operating loadings and external forces, including earthquake and wind, flaw sizes, material fracture toughness and flow stress, this paper presents a probabilistic assessment methodology for in-service nuclear piping containing defects, which is especially designed for programming. A general sampling computation method of the stress intensity factor (SIF), in the form of the relationship between the SIF and the axial force, bending moment and torsion, is adopted in the probabilistic assessment methodology. This relationship has been successfully used in developing the software, Safety Assessment System of In-service Pressure Piping Containing Flaws (SAPP-2003), based on a well-known engineering safety assessment procedure R6. A numerical example is given to show the application of the SAPP-2003 software. The failure probabilities of each defect and the whole piping can be obtained by this software
Energy Technology Data Exchange (ETDEWEB)
Isozaki, Toshikuni; Shibata, Katsuyuki
1997-04-01
Experimental and computed results applicable to Leak Before Break analysis are presented. The specific area of investigation is the effect of the temperature distribution changes due to wetting of the test pipe near the crack on the increase in the crack opening area and leak rate. Two 12-inch straight pipes subjected to both internal pressure and thermal load, but not to bending load, are modelled. The leak rate was found to be very susceptible to the metal temperature of the piping. In leak rate tests, therefore, it is recommended that temperature distribution be measured precisely for a wide area.
Metallurgical failure investigation of a pipe connector fracture of an expansion vessel
International Nuclear Information System (INIS)
Neidel, Andreas
2016-01-01
A pipe connector of an expansion vessel of a safety heat exchanger was torn off in a test facility's natural gas compressor. From a material point of view, the cause of the damage is a fatigue fracture induced by pulsating bending stress. The fatigue fracture originated from both, the pipe's outer surface as well as from its inner surface, which is consistent with the given stress situation (pulsating bending stress). Material defects or welding-induced flaws were not observed. Corrosion, wear, or thermal overload which may have promoted the damage, were not observed either. The primary cause was a major design error. Cases of dynamic load were obviously not duly taken into account during designing, so that the free-swinging mass of the expansion vessel which was mounted to a pipe of a diameter of only half an inch and, furthermore, installed in an angle of 45 (additional static preload.), could cause the fatigue failure induced by pulsating bending stress in the zone of highest stresses at the transition of the expansion vessel and the the pipe connector due to dynamic operating loads which always occur in plants like these.
Flow induced vibration of secondary piping of LMFBR
International Nuclear Information System (INIS)
Gibert, R.J.; Axisa, F.
1977-01-01
This paper presents a method for evaluating the characteristics of vibrations caused by internal flow in three-dimensional piping systems conveying high density fluids. The excitation of the circuit is mainly caused by the flow singularities, and it is shown that the problem may be reduced to calculate the response of the circuit to an acoustical pressure discontinuity, localised at each flow singularity. The paper is divided into two main parts: First part is devoted to the theoretical formulation of the coupled acoustical-mechanical problem and to its numerical solution by the french computer code TEDEL. Second part describes an experimental test of the method. The tested piping system consists of a stainless steel tube circuit comprising four 909 bends, conveying water. Vibrations are excited by a half closed gate valve. Satisfactory results are obtained concerning both the frequencies of resonance of the circuit and the level of the vibrations observed
Nuclear piping and pipe support design and operability relating to loadings and small bore piping
International Nuclear Information System (INIS)
Stout, D.H.; Tubbs, J.M.; Callaway, W.O.; Tang, H.T.; Van Duyne, D.A.
1994-01-01
The present nuclear piping system design practices for loadings, multiple support design and small bore piping evaluation are overly conservative. The paper discusses the results developed for realistic definitions of loadings and loading combinations with methodology for combining loads under various conditions for supports and multiple support design. The paper also discusses a simplified method developed for performing deadweight and thermal evaluations of small bore piping systems. Although the simplified method is oriented towards the qualification of piping in older plants, this approach is applicable to plants designed to any edition of the ASME Section III or B31.1 piping codes
Bending stresses in Facetted Glass Shells
DEFF Research Database (Denmark)
Bagger, Anne; Jönsson, Jeppe; Almegaard, Henrik
2008-01-01
A shell structure of glass combines a highly effective structural principle with a material of optimal permeability to light. A facetted shell structure has a piecewise plane geometry, and together the facets form an approximation to a curved surface. A distributed load on a plane-based facetted...... structure will locally cause bending moments in the loaded facets. The bending stresses are dependent on the stiffness of the joints. Approximate solutions are developed to estimate the magnitude of the bending stresses. A FE-model of a facetted glass shell structure is used to validate the expressions...
Synchrotron radiation leakage from the B-factory beam pipe
International Nuclear Information System (INIS)
Jenkins, T.M.; Nelson, W.R.; Ipe, N.
1990-01-01
The high-energy ring (HER) of the B-Factory, running at an energy of 9 GeV, generates the synchrotron spectrum when applied to a ring with the PEP bending radius. The B-Factory HER may also run at 12 GeV, producing the harder spectrum. Depending upon beam-pipe material and thickness, some of this radiation may escape and deposit energy in the surrounding material. This was originally pointed out in PEP-109 during the initial design of PEP, and subsequently verified by measurements at both PEP and PETRA at DESY. Of concern to the B Factory is magnet insulation, though other adjacent materials such as wire insulation and cooling water hoses are even more radiosensitive. Radiation damage to magnets is a function of the type of material used in the potting compound. The PEP magnets, which hopefully can be used for the high-energy ring of the B-Factory, are insulated with an epoxy composed of DER-332, DER-732, NMA and aluminum oxide. It is estimated that this epoxy compound should tolerate doses near the 10 10 rad range. To summarize the results of these calculations, 0.87 cm of copper is needed at the point of maximum dose from 12-GeV operation in order to reach the dose criterion if a rectangular beam pipe is used. The copper needs to be only 0.7-cm thick for an octagonal beam pipe and the same energy. For 9-GeV operation, an octagonal copper pipe needs only to be 0.25-cm thick. An octagonal aluminum pipe that is 0.5-cm thick also needs 0.3 cm of lead on the outside to reach the same criterion for 12-GeV operation. For 9-GeV operation, the aluminum pipe still requires a lead liner
Frohn, Peter; Engel, Bernd; Groth, Sebastian
2018-05-01
Kinematic forming processes shape geometries by the process parameters to achieve a more universal process utilizations regarding geometric configurations. The kinematic forming process Incremental Swivel Bending (ISB) bends sheet metal strips or profiles in plane. The sequence for bending an arc increment is composed of the steps clamping, bending, force release and feed. The bending moment is frictionally engaged by two clamping units in a laterally adjustable bending pivot. A minimum clamping force hindering the material from slipping through the clamping units is a crucial criterion to achieve a well-defined incremental arc. Therefore, an analytic description of a singular bent increment is developed in this paper. The bending moment is calculated by the uniaxial stress distribution over the profiles' width depending on the bending pivot's position. By a Coulomb' based friction model, necessary clamping force is described in dependence of friction, offset, dimensions of the clamping tools and strip thickness as well as material parameters. Boundaries for the uniaxial stress calculation are given in dependence of friction, tools' dimensions and strip thickness. The results indicate that changing the bending pivot to an eccentric position significantly affects the process' bending moment and, hence, clamping force, which is given in dependence of yield stress and hardening exponent. FE simulations validate the model with satisfactory accordance.
LHC Report: A spring clean for the beam pipe
CERN Bulletin
2011-01-01
After a successful calibration run at 1.38TeV, the LHC went into a four-day technical stop on Monday 28 March. Work conducted during the technical stop included wrapping solenoids around vacuum pipes to help counteract electron-cloud effects. X-rays of the cryogenic piping line in Sector 4-5 were also taken, and a cryogeniccompressor was replaced at Point 4. The recently installed solenoids suppress the electron cloud effect by creating a longitudinal magnetic field that bends back the emitted electrons avoiding their escape from the beam pipe surface and thus preventing their participation in the avalanche process in the beam pipe. After coming out of the technical stop on 1 April, a series of rigorous tests with low-intensity beams was performed to make sure that everything was working as it should. This is standard procedure, as a number of hardware (and software) changes are made during a technical stop and it is imperative that we make sure that none of these have impacted machine protectio...
Energy Technology Data Exchange (ETDEWEB)
Brogaard Kristensen, S.
2000-06-01
This report describes the work done on modelling and simulation of the complex diffusion of gas through the wall of a flexible pipe. The diffusion and thus the pressure in annulus depends strongly on the diffusion and solubility parameters of the gas-polymer system and on the degree of blocking of the outer surface of the inner liner due to pressure reinforcements. The report evaluates the basis modelling required to describe the complex geometries and flow patterns. Qualitatively results of temperature and concentration profiles are shown in the report. For the program to serve any modelling purpose in 'real life' the results need to be validated and possibly the model needs corrections. Hopefully, a full-scale test of a flexible pipe will provide the required temperatures and pressures in annulus to validate the models. (EHS)
Energy Technology Data Exchange (ETDEWEB)
Brogaard Kristensen, S
2000-06-01
This report describes the work done on modelling and simulation of the complex diffusion of gas through the wall of a flexible pipe. The diffusion and thus the pressure in annulus depends strongly on the diffusion and solubility parameters of the gas-polymer system and on the degree of blocking of the outer surface of the inner liner due to pressure reinforcements. The report evaluates the basis modelling required to describe the complex geometries and flow patterns. Qualitatively results of temperature and concentration profiles are shown in the report. For the program to serve any modelling purpose in 'real life' the results need to be validated and possibly the model needs corrections. Hopefully, a full-scale test of a flexible pipe will provide the required temperatures and pressures in annulus to validate the models. (EHS)
International Nuclear Information System (INIS)
Kaufman, A.M.
1978-01-01
A rapid method is presented for calculating transport in a network of one-dimensional flow paths or ''pipes''. The method defines a Green's function for each flow path and prescribes a method of combining these Green's functions to produce an overall Green's function for the flow path network. A unique feature of the method is the use of the Laplace transform of these Green's functions to carry out most of the calculations
International Nuclear Information System (INIS)
Ware, A.G.
1986-01-01
The Idaho National Engineering Laboratory (INEL) is conducting a research program to assist the United States Nuclear Regulatory Commission (USNRC) in determining best-estimate damping values for use in the dynamic analysis of nuclear power plant piping systems. This paper describes four tasks in the program that were undertaken in FY-86. In the first task, tests were conducted on a 5-in. INEL laboratory piping system and data were analyzed from a 6-in. laboratory system at the ANCO Engineers facility to investigate the parameters influencing damping in the seismic frequency range. Further tests were conducted on 3- and 5-in. INEL laboratory piping systems as the second task to determine damping values representative of vibrations in the 33 to 100 Hz range, typical of hydrodynamic transients. In the third task a statistical evaluation of the available damping data was conduted to determine probability distributions suitable for use in probabilistic risk assessments (PRAs), and the final task evaluated damping data at high strain levels
Pipe clamp effects on thin-walled pipe design
International Nuclear Information System (INIS)
Lindquist, M.R.
1980-01-01
Clamp induced stresses in FFTF piping are sufficiently large to require structural assessment. The basic principles and procedures used in analyzing FFTF piping at clamp support locations for compliance with ASME Code rules are given. Typical results from a three-dimensional shell finite element pipe model with clamp loads applied over the clamp/pipe contact area are shown. Analyses performed to categorize clamp induced piping loads as primary or secondary in nature are described. The ELCLAMP Computer Code, which performs analyses at clamp locations combining clamp induced stresses with stresses from overall piping system loads, is discussed. Grouping and enveloping methods to reduce the number of individual clamp locations requiring analysis are described
Big Bend National Park: Acoustical Monitoring 2010
2013-06-01
During the summer of 2010 (September October 2010), the Volpe Center collected baseline acoustical data at Big Bend National Park (BIBE) at four sites deployed for approximately 30 days each. The baseline data collected during this period will he...
Pipe inspection using the pipe crawler. Innovative technology summary report
International Nuclear Information System (INIS)
1999-05-01
The US Department of Energy (DOE) continually seeks safer and more cost-effective remediation technologies for use in the decontamination and decommissioning (D and D) of nuclear facilities. In several of the buildings at the Fernald Site, there is piping that was used to transport process materials. As the demolition of these buildings occur, disposal of this piping has become a costly issue. Currently, all process piping is cut into ten-foot or less sections, the ends of the piping are wrapped and taped to prevent the release of any potential contaminants into the air, and the piping is placed in roll off boxes for eventual repackaging and shipment to the Nevada Test Site (NTS) for disposal. Alternatives that allow for the onsite disposal of process piping are greatly desired due to the potential for dramatic savings in current offsite disposal costs. No means is currently employed to allow for the adequate inspection of the interior of piping, and consequently, process piping has been assumed to be internally contaminated and thus routinely disposed of at NTS. The BTX-II system incorporates a high-resolution micro color camera with lightheads, cabling, a monitor, and a video recorder. The complete probe is capable of inspecting pipes with an internal diameter (ID) as small as 1.4 inches. By using readily interchangeable lightheads, the same system is capable of inspecting piping up to 24 inches in ID. The original development of the BTX system was for inspection of boiler tubes and small diameter pipes for build-up, pitting, and corrosion. However, the system is well suited for inspecting the interior of most types of piping and other small, confined areas. The report describes the technology, its performance, uses, cost, regulatory and policy issues, and lessons learned
Heat pipes and heat pipe exchangers for heat recovery systems
Energy Technology Data Exchange (ETDEWEB)
Vasiliev, L L; Grakovich, L P; Kiselev, V G; Kurustalev, D K; Matveev, Yu
1984-01-01
Heat pipes and heat pipe exchangers are of great importance in power engineering as a means of recovering waste heat of industrial enterprises, solar energy, geothermal waters and deep soil. Heat pipes are highly effective heat transfer units for transferring thermal energy over large distance (tens of meters) with low temperature drops. Their heat transfer characteristics and reliable working for more than 10-15 yr permit the design of new systems with higher heat engineering parameters.
Pipe inspection using the pipe crawler. Innovative technology summary report
Energy Technology Data Exchange (ETDEWEB)
NONE
1999-05-01
The US Department of Energy (DOE) continually seeks safer and more cost-effective remediation technologies for use in the decontamination and decommissioning (D and D) of nuclear facilities. In several of the buildings at the Fernald Site, there is piping that was used to transport process materials. As the demolition of these buildings occur, disposal of this piping has become a costly issue. Currently, all process piping is cut into ten-foot or less sections, the ends of the piping are wrapped and taped to prevent the release of any potential contaminants into the air, and the piping is placed in roll off boxes for eventual repackaging and shipment to the Nevada Test Site (NTS) for disposal. Alternatives that allow for the onsite disposal of process piping are greatly desired due to the potential for dramatic savings in current offsite disposal costs. No means is currently employed to allow for the adequate inspection of the interior of piping, and consequently, process piping has been assumed to be internally contaminated and thus routinely disposed of at NTS. The BTX-II system incorporates a high-resolution micro color camera with lightheads, cabling, a monitor, and a video recorder. The complete probe is capable of inspecting pipes with an internal diameter (ID) as small as 1.4 inches. By using readily interchangeable lightheads, the same system is capable of inspecting piping up to 24 inches in ID. The original development of the BTX system was for inspection of boiler tubes and small diameter pipes for build-up, pitting, and corrosion. However, the system is well suited for inspecting the interior of most types of piping and other small, confined areas. The report describes the technology, its performance, uses, cost, regulatory and policy issues, and lessons learned.
Development of a software for the ASME code qualification of class-I nuclear piping systems
International Nuclear Information System (INIS)
Mishra, Rajesh; Umashankar, C.; Soni, R.S.; Kushwaha, H.S.; Venkat Raj, V.
1999-11-01
In nuclear industry, the designer often comes across the requirements of Class-1 piping systems which need to be qualified for various normal and abnormal loading conditions. In order to have quick design changes and the design reviews at various stages of design, it is quite helpful if a dedicated software is available for the qualification of Class-1 piping systems. BARC has already purchased a piping analysis software CAESAR-II and has used it for the life extension of heavy water plant, Kota. CAESAR-II facilitates the qualification of Class-2 and Class-3 piping systems among others. However, the present version of CAESAR-II does not have the capability to perform stress checks for the ASME Class-1 nuclear piping systems. With this requirement in mind and the prohibitive costs of commercially available software for the Class-1 piping analyses, it was decided to develop a separate software for this class of piping in such a way that the input and output details of the piping from the CAESAR-II software can be made use of. This report principally contains the details regarding development of a software for codal qualification of Class-1 nuclear piping as per ASME code section-III, NB-3600. The entire work was carried out in three phases. The first phase consisted of development of the routines for reading the output files obtained from the CAESAR-II software, and converting them into required format for further processing. In this phase, the nodewise informations available from the CAESAR-II output file were converted into element-wise informations. The second phase was to develop a general subroutine for reading the various input parameters such as diameter, wall thickness, corrosion allowance, bend radius and also to recognize the bend elements based on the bend radius, directly from the input file of CAESAR-II software. The third phase was regarding the incorporation of the required steps for performing the ASME codal checks as per NB-3600 for Class-1 piping
This is a slice of a LEP dipole bending magnet, made as a concrete and iron sandwich. The bending field needed in LEP is small (about 1000 Gauss), equivalent to two of the magnets people stick on fridge doors. Because it is very difficult to keep a low field steady, a high field was used in iron plates embedded in concrete. A CERN breakthrough in magnet design, LEP dipoles can be tuned easily and are cheaper than conventional magnets.
International Nuclear Information System (INIS)
Dubey, P.N.; Reddy, G.R.; Vaze, K.K.; Ghosh, A.K.
2010-05-01
Three layouts have been considered for AHWR downcomer for codal qualification in order to ensure its structural integrity under normal and occasional loads. In addition to codal qualification a good piping layout should have less number of bends and weld joints in order to reduce the in-service inspection cost. Less number of bends will reduce the pressure drop in natural circulation and lesser number of weld joints will reduce the total time of in-service inspection that finally reduces the radiation dose to the workers. Conventional seismic design approach of piping with snubbers leads to high cost, maintenance and possible locking causing undue higher thermal stress during normal operation. New seismic supports in the form of Elasto-Plastic Damper (EPD) are the best suited for nuclear piping because of their simple design, low cost, passive nature and ease in installation. In this report the characteristics of EPD obtained from theory, finite element analysis and tests have been presented and comparison has also been made among the three. Analysis method and code qualification of AHWR downcomer piping considering the loadings due to normal operating and occasional loads such as earthquake have been discussed in detail. This report also explains the concept of single support and multi-support response spectrum analysis methods. The results obtained by using both types of supports i.e. conventional and EPD supports have been compared and use of EPD supports in AHWR downcomer pipe is recommended. (author)
Ratcheting study in pressurized piping components under cyclic loading at room temperature
International Nuclear Information System (INIS)
Ravi Kiran, A.; Agrawal, M.K.; Reddy, G.R.; Vaze, K.K.; Ghosh, A.K.; Kushwaha, H.S.
2006-07-01
The nuclear power plant piping components and systems are often subjected to reversing cyclic loading conditions due to various process transients, seismic and other events. Earlier the design of piping subjected to seismic excitation was based on the principle of plastic collapse. It is believed that during such events, fatigue-ratcheting is likely mode of failure of piping components. The 1995 ASME Boiler and Pressure Vessel code, Section-III, has incorporated the reverse dynamic loading and ratcheting into the code. Experimental and analytical studies are carried out to understand this failure mechanism. The biaxial ratcheting characteristics of SA 333, Gr. 6 steel and SS 304 stainless steel at room temperature are investigated in the present work. Experiments are carried out on straight pipes subjected to internal pressure and cyclic bending load applied in a three point and four point bend test configurations. A shake table test is also carried out on a pressurized elbow by applying sinusoidal base excitation. Analytical simulation of ratcheting in the piping elements is carried out. Chaboche nonlinear kinematic hardening model is used for ratcheting simulation. (author)
Flow topology of rare back flow events and critical points in turbulent channels and toroidal pipes
Chin, C.; Vinuesa, R.; Örlü, R.; Cardesa, J. I.; Noorani, A.; Schlatter, P.; Chong, M. S.
2018-04-01
A study of the back flow events and critical points in the flow through a toroidal pipe at friction Reynolds number Re τ ≈ 650 is performed and compared with the results in a turbulent channel flow at Re τ ≈ 934. The statistics and topological properties of the back flow events are analysed and discussed. Conditionally-averaged flow fields in the vicinity of the back flow event are obtained, and the results for the torus show a similar streamwise wall-shear stress topology which varies considerably for the spanwise wall-shear stress when compared to the channel flow. The comparison between the toroidal pipe and channel flows also shows fewer back flow events and critical points in the torus. This cannot be solely attributed to differences in Reynolds number, but is a clear effect of the secondary flow present in the toroidal pipe. A possible mechanism is the effect of the secondary flow present in the torus, which convects momentum from the inner to the outer bend through the core of the pipe, and back from the outer to the inner bend through the pipe walls. In the region around the critical points, the skin-friction streamlines and vorticity lines exhibit similar flow characteristics with a node and saddle pair for both flows. These results indicate that back flow events and critical points are genuine features of wall-bounded turbulence, and are not artifacts of specific boundary or inflow conditions in simulations and/or measurement uncertainties in experiments.
A transparent bending-insensitive pressure sensor
Lee, Sungwon; Reuveny, Amir; Reeder, Jonathan; Lee, Sunghoon; Jin, Hanbit; Liu, Qihan; Yokota, Tomoyuki; Sekitani, Tsuyoshi; Isoyama, Takashi; Abe, Yusuke; Suo, Zhigang; Someya, Takao
2016-05-01
Measuring small normal pressures is essential to accurately evaluate external stimuli in curvilinear and dynamic surfaces such as natural tissues. Usually, sensitive and spatially accurate pressure sensors are achieved through conformal contact with the surface; however, this also makes them sensitive to mechanical deformation (bending). Indeed, when a soft object is pressed by another soft object, the normal pressure cannot be measured independently from the mechanical stress. Here, we show a pressure sensor that measures only the normal pressure, even under extreme bending conditions. To reduce the bending sensitivity, we use composite nanofibres of carbon nanotubes and graphene. Our simulations show that these fibres change their relative alignment to accommodate bending deformation, thus reducing the strain in individual fibres. Pressure sensitivity is maintained down to a bending radius of 80 μm. To test the suitability of our sensor for soft robotics and medical applications, we fabricated an integrated sensor matrix that is only 2 μm thick. We show real-time (response time of ∼20 ms), large-area, normal pressure monitoring under different, complex bending conditions.
Bending sound in graphene: Origin and manifestation
Energy Technology Data Exchange (ETDEWEB)
Adamyan, V.M., E-mail: vadamyan@onu.edu.ua [Department of Theoretical Physics, Odessa I.I. Mechnikov National University, 2 Dvoryanska St., Odessa 65026 (Ukraine); Bondarev, V.N., E-mail: bondvic@onu.edu.ua [Department of Theoretical Physics, Odessa I.I. Mechnikov National University, 2 Dvoryanska St., Odessa 65026 (Ukraine); Zavalniuk, V.V., E-mail: vzavalnyuk@onu.edu.ua [Department of Theoretical Physics, Odessa I.I. Mechnikov National University, 2 Dvoryanska St., Odessa 65026 (Ukraine); Department of Fundamental Sciences, Odessa Military Academy, 10 Fontanska Road, Odessa 65009 (Ukraine)
2016-11-11
Highlights: • The origin of sound-like dispersion of graphene bending mode is disclosed. • The speed of graphene bending sound is determined. • The renormalized graphene bending rigidity is derived. • The intrinsic corrugations of graphene are estimated. - Abstract: It is proved that the acoustic-type dispersion of bending mode in graphene is generated by the fluctuation interaction between in-plane and out-of-plane terms in the free energy arising with account of non-linear components in the graphene strain tensor. In doing so we use an original adiabatic approximation based on the alleged (confirmed a posteriori) significant difference of sound speeds for in-plane and bending modes. The explicit expression for the bending sound speed depending only on the graphene mass density, in-plane elastic constants and temperature is deduced as well as the characteristics of the microscopic corrugations of graphene. The obtained results are in good quantitative agreement with the data of real experiments and computer simulations.
Bending sound in graphene: Origin and manifestation
International Nuclear Information System (INIS)
Adamyan, V.M.; Bondarev, V.N.; Zavalniuk, V.V.
2016-01-01
Highlights: • The origin of sound-like dispersion of graphene bending mode is disclosed. • The speed of graphene bending sound is determined. • The renormalized graphene bending rigidity is derived. • The intrinsic corrugations of graphene are estimated. - Abstract: It is proved that the acoustic-type dispersion of bending mode in graphene is generated by the fluctuation interaction between in-plane and out-of-plane terms in the free energy arising with account of non-linear components in the graphene strain tensor. In doing so we use an original adiabatic approximation based on the alleged (confirmed a posteriori) significant difference of sound speeds for in-plane and bending modes. The explicit expression for the bending sound speed depending only on the graphene mass density, in-plane elastic constants and temperature is deduced as well as the characteristics of the microscopic corrugations of graphene. The obtained results are in good quantitative agreement with the data of real experiments and computer simulations.
International Nuclear Information System (INIS)
Goerner, F.; Munz, D.
1984-01-01
Simple criteria for local and global instabilities were used to calculate leak-before-break-diagrams for load-controlled deformations. Relations between the tension and bending stresses in the uncracked pipe and the critical crack angle α/sub c/, below which complete fracture cannot occur, were developed for combined loading by internal pressure and external tension and bending. The different assumptions made for local and global instability lead to similar conclusions about the allowable crack length for leak-before-break behavior. It was not the intention of this paper to compare the conclusions with experimental results available
Pipe support program at Pickering
International Nuclear Information System (INIS)
Sahazizian, L.A.; Jazic, Z.
1997-01-01
This paper describes the pipe support program at Pickering. The program addresses the highest priority in operating nuclear generating stations, safety. We present the need: safety, the process: managed and strategic, and the result: assurance of critical piping integrity. In the past, surveillance programs periodically inspected some systems, equipment, and individual components. This comprehensive program is based on a managed process that assesses risk to identify critical piping systems and supports and to develop a strategy for surveillance and maintenance. The strategy addresses all critical piping supports. Successful implementation of the program has provided assurance of critical piping and support integrity and has contributed to decreasing probability of pipe failure, reducing risk to worker and public safety, improving configuration management, and reducing probability of production losses. (author)
Residual stress state in pipe cut ring specimens for fracture toughness testing
Energy Technology Data Exchange (ETDEWEB)
Damjanovic, Darko [J.J. Strossmayer Univ. of Osijek, Slavonski Brod (Croatia). Mechanical Engineering Faculty; Kozak, Drazan [Zagreb Univ. (Croatia). Dept. for Mechanical Design; Marsoner, Stefan [Materials Center, Leoben (Austria).; Gubeljak, Nenad [Maribor Univ. (Slovenia). Chair of Mechanics
2017-07-01
Thin-walled pipes are not suitable for measuring fracture toughness parameters of vital importance because longitudinal crack failure is the most common failure mode in pipes. This is due to the impossibility to manufacture standard specimens for measuring fracture toughness, such as SENB or CT specimens, from the thin wall of the pipe. Previous works noticed this problem, but until now, a good and convenient solution has not been found or developed. To overcome this problem, very good alternative solution was proposed, the so-called pipe ring notched bend specimen (PRNB) [1-5]. Until now, only the idealized geometry PRNB specimen is analyzed, i. e., a specimen which is not cut out from an actual pipe but produced from steel plate. Based on that, residual stresses are neglected along with the imperfections in geometry (elliptical and eccentricity). The aim of this research is to estimate the residual stress state(s) in real pipes used in the boiler industry produced by hot rolling technique. These types of pipes are delivered only in normalized condition, but not stress relieved. Therefore, there are residual stresses present due to the manufacturing technique, but also due to uneven cooling after the production process. Within this paper, residual stresses are estimated by three methods: the incremental hole drilling method (IHMD), X-ray diffraction (XRD) and the splitting method (SM). Knowing the residual stress state in the ring specimen, it is possible to assess their impact on fracture toughness measured on the corresponding PRNB specimen(s).
International Nuclear Information System (INIS)
Cunha, Sérgio B.; Netto, Theodoro A.
2012-01-01
The mechanical behavior of internally pressurized pipes with volumetric flaws is analyzed. The two possible modes of circumferentially straining the pipe wall are identified and associated to hypothesized geometries. The radial deformation that takes place by bending the pipe wall is studied by means of axisymmetric flaws and the membrane strain developed by unequal hoop deformation is analyzed with the help of narrow axial flaws. Linear elastic shell solutions for stress and strain are developed, the plastic behavior is studied and the maximum hoop stress at the flaw is related to the undamaged pipe hoop stress by means of stress concentration factors. The stress concentration factors are employed to obtain equations predicting the pressure at which the pipe fails by plastic instability for both types of flaw. These analytical solutions are validated by comparison with burst tests on 3″ diameter pipes and finite element simulations. Forty-one burst tests were carried out and two materials with very dissimilar plastic behavior, carbon steel and austenitic stainless steel, were used in the experiments. Both the analytical and the numerical predictions showed good correlation with the experimentally observed burst pressures. - Highlights: ► An analytical model for the burst of a pipe with a volumetric flaw is developed. ► Deformation, strain and stress are modeled in the elastic and plastic domains. ► The model is comprehensively validated by experiments and numerical simulations. ► The burst pressure model’s accuracy is equivalent to finite element simulations.
Residual stress state in pipe cut ring specimens for fracture toughness testing
International Nuclear Information System (INIS)
Damjanovic, Darko; Kozak, Drazan; Marsoner, Stefan; Gubeljak, Nenad
2017-01-01
Thin-walled pipes are not suitable for measuring fracture toughness parameters of vital importance because longitudinal crack failure is the most common failure mode in pipes. This is due to the impossibility to manufacture standard specimens for measuring fracture toughness, such as SENB or CT specimens, from the thin wall of the pipe. Previous works noticed this problem, but until now, a good and convenient solution has not been found or developed. To overcome this problem, very good alternative solution was proposed, the so-called pipe ring notched bend specimen (PRNB) [1-5]. Until now, only the idealized geometry PRNB specimen is analyzed, i. e., a specimen which is not cut out from an actual pipe but produced from steel plate. Based on that, residual stresses are neglected along with the imperfections in geometry (elliptical and eccentricity). The aim of this research is to estimate the residual stress state(s) in real pipes used in the boiler industry produced by hot rolling technique. These types of pipes are delivered only in normalized condition, but not stress relieved. Therefore, there are residual stresses present due to the manufacturing technique, but also due to uneven cooling after the production process. Within this paper, residual stresses are estimated by three methods: the incremental hole drilling method (IHMD), X-ray diffraction (XRD) and the splitting method (SM). Knowing the residual stress state in the ring specimen, it is possible to assess their impact on fracture toughness measured on the corresponding PRNB specimen(s).
Energy Technology Data Exchange (ETDEWEB)
Dressler, K.; Luecking, J.; Medenbach, S. [ABB ZAQ GmbH, Essen (Germany)
1999-08-01
The contribution explains the system of standard testing methods elaborated by ABB ZAQ GmbH for inspection of austenitic plant components. The inspection tasks explained in greater detail are basic materials testing (straight pipes, bends, and pipe specials), and inspection of welds and dissimilar welds. The techniques discussed in detail are those for detection and sizing of defects. (orig./CB) [Deutsch] Das Ziel dieses Beitrages ist die Vorstellung der von der ABB ZAQ GmbH eingesetzten Standardprueftechniken fuer die Pruefung austenitischer Anlagenkomponenten. Im einzelnen wird die Grundwerkstoffpruefung (Rohre, Boegen, Formstuecke), die Schweissnahtpruefung und die Mischnahtpruefung angesprochen. Es werden dabei die Techniken fuer `Detection` und `Sizing` differenziert betrachtet und erlaeutert. (orig.)
An example demonstrating the conservatism of pipe calculations using KTA safety standard 3201.2
International Nuclear Information System (INIS)
Zeitner, W.
1991-01-01
The conservatism of the code calculation is demonstrated by using an example of a highly stressed pipe subject to internal pressure and a dynamic bending moment. For this reason the allowable code loadings are compared with the load carrying capacity, which is derived by realistic analysis (plastic strains) and experiment. The latter analysis is based on measured stress-strain curves of materials and stresses at which crack initiation occurs. The experiment shows that the pipe is capable of withstanding considerably higher loads than the code permits. The realistic analysis explains this discrepancy. (orig.)
Inelastic finite element analysis of a pipe-elbow assembly (benchmark problem 2)
Energy Technology Data Exchange (ETDEWEB)
Knapp, H P [Internationale Atomreaktorbau GmbH (INTERATOM) Bergisch Gladbach (Germany); Prij, J [Netherlands Energy Research Foundation (ECN) Petten (Netherlands)
1979-06-01
In the scope of the international benchmark problem effort on piping systems, benchmark problem 2 consisting of a pipe elbow assembly, subjected to a time dependent in-plane bending moment, was analysed using the finite element program MARC. Numerical results are presented and a comparison with experimental results is made. It is concluded that the main reason for the deviation between the calculated and measured values is due to the fact that creep-plasticity interaction is not taken into account in the analysis. (author)
Design rules for piping: Plastic stability of straight parts under level D loadings
International Nuclear Information System (INIS)
Touboul, F.; Ben Djidia, M.; Acker, D.
1989-01-01
Design rules for piping, elaborated for Fast Breeder Reactors, are based on analysis performed for Pressure Water Reactors. Interpretation of largely diversified straight parts tests, enable us to validate and improve existing rules and to propose a more suitable formula. Design rules for piping appear to be non conservative for austenitic thin tubes in bending or torsion. By introducing a B 2 coefficient, geometrically dependent, the gap between thin and thick tubes may be withheld. Conservatism of rules can be ensured by considering the allowable stress defined by ASME, Section III, Appendix F
International Nuclear Information System (INIS)
Anderson, M.J.; Barta, D.A.; Lindquist, M.R.; Renkey, E.J.; Ryan, J.A.
1983-06-01
LMFBR pipe systems typically utilize a thicker insulation package than that used on water plant pipe systems. They are supported with special insulated pipe clamps. Mechanical snubbers are employed to resist seismic loads. Recent laboratory testing has indicated that these features provide significantly more damping than presently allowed by Regulatory Guide 1.61 for water plant pipe systems. This paper presents results of additional in-situ vibration tests conducted on FFTF pipe systems. Pipe damping values obtained at various excitation levels are presented. Effects of filtering data to provide damping values at discrete frequencies and the alternate use of a single equivalent modal damping value are discussed. These tests further confirm that damping in typical LMFBR pipe systems is larger than presently used in pipe design. Although some increase in damping occurred with increased excitation amplitude, the effect was not significant. Recommendations are made to use an increased damping value for both the OBE and DBE seismic events in design of LMFBR pipe systems
Dynamic experiments on cracked pipes
International Nuclear Information System (INIS)
Petit, M.; Brunet, G.; Buland, P.
1991-01-01
In order to apply the leak before break concept to piping systems, the behavior of cracked pipes under dynamic, and especially seismic loading must be studied. In a first phase, an experimental program on cracked stainless steel pipes under quasi-static monotonic loading has been conducted. In this paper, the dynamic tests on the same pipe geometry are described. These tests have been performed on a shaking table with a mono frequency input signal. The main parameter of the tests is the frequency of excitation versus the frequency of the system
International Nuclear Information System (INIS)
Gale, J.; Tiselj, I.
2002-01-01
One dimensional two-fluid six-equation model of two-phase flow, that can be found in computer codes like RELAP5, TRAC, and CATHARE, was upgraded with additional terms, which enable modelling of the pressure waves in elastic pipes. It is known that pipe elasticity reduces the propagation velocity of the shock and other pressure waves in the piping systems. Equations that include the pipe elasticty terms are used in WAHA code, which is being developed within the WAHALoads project of 5't'h EU research program.(author)
International Nuclear Information System (INIS)
Glover, J.B.
1980-07-01
A method is described of making a pipe coupling of the type comprising a plastics socket and a resilient annular sealing member secured in the mouth thereof, in which the material of at least one component of the coupling is subjected to irradiation with high energy radiation whereby the material is caused to undergo cross-linking. As examples, the coupling may comprise a polyethylene or plasticised PVC socket the material of which is subjected to irradiation, and the sealing member may be moulded from a thermoplastic elastomer which is subjected to irradiation. (U.K.)
Reliability of non-heated tube bends of boilers
International Nuclear Information System (INIS)
Bugaj, N.V.; Akhremenko, V.L.; Zamotaev, V.S.
1984-01-01
Bend failures are described for non-heated boiler tubes of 12Kh1MF and 20 steels. Methods of reliability evaluations are presented which permit revealing and replacing the bends with inadequate resources. Influences of operation conditions on bend durability is shown as well as the factors which are dominating at bend failures
Large-bore pipe decontamination
International Nuclear Information System (INIS)
Ebadian, M.A.
1998-01-01
The decontamination and decommissioning (D and D) of 1200 buildings within the US Department of Energy-Office of Environmental Management (DOE-EM) Complex will require the disposition of miles of pipe. The disposition of large-bore pipe, in particular, presents difficulties in the area of decontamination and characterization. The pipe is potentially contaminated internally as well as externally. This situation requires a system capable of decontaminating and characterizing both the inside and outside of the pipe. Current decontamination and characterization systems are not designed for application to this geometry, making the direct disposal of piping systems necessary in many cases. The pipe often creates voids in the disposal cell, which requires the pipe to be cut in half or filled with a grout material. These methods are labor intensive and costly to perform on large volumes of pipe. Direct disposal does not take advantage of recycling, which could provide monetary dividends. To facilitate the decontamination and characterization of large-bore piping and thereby reduce the volume of piping required for disposal, a detailed analysis will be conducted to document the pipe remediation problem set; determine potential technologies to solve this remediation problem set; design and laboratory test potential decontamination and characterization technologies; fabricate a prototype system; provide a cost-benefit analysis of the proposed system; and transfer the technology to industry. This report summarizes the activities performed during fiscal year 1997 and describes the planned activities for fiscal year 1998. Accomplishments for FY97 include the development of the applicable and relevant and appropriate regulations, the screening of decontamination and characterization technologies, and the selection and initial design of the decontamination system
Heat pipe and method of production of a heat pipe
International Nuclear Information System (INIS)
Kemp, R.S.
1975-01-01
The heat pipe consists of a copper pipe in which a capillary network or wick of heat-conducting material is arranged in direct contact with the pipe along its whole length. Furthermore, the interior space of the tube contains an evaporable liquid for pipe transfer. If water is used, the capillary network consists of, e.g., a phosphorus band network. To avoid contamination of the interior of the heat pipe during sealing, its ends are closed by mechanical deformation so that an arched or plane surface is obtained which is in direct contact with the network. After evacuation of the interior space, the remaining opening is closed with a tapered pin. The ratio wall thickness/tube diameter is between 0.01 and 0.6. (TK/AK) [de
Bending and tensile deformation of metallic nanowires
International Nuclear Information System (INIS)
McDowell, Matthew T; Leach, Austin M; Gall, Ken
2008-01-01
Using molecular statics simulations and the embedded atom method, a technique for bending silver nanowires and calculating Young's modulus via continuum mechanics has been developed. The measured Young's modulus values extracted from bending simulations were compared with modulus values calculated from uniaxial tension simulations for a range of nanowire sizes, orientations and geometries. Depending on axial orientation, the nanowires exhibit stiffening or softening under tension and bending as size decreases. Bending simulations typically result in a greater variation of Young's modulus values with nanowire size compared with tensile deformation, which indicates a loading-method-dependent size effect on elastic properties at sub-5 nm wire diameters. Since the axial stress is maximized at the lateral surfaces in bending, the loading-method-dependent size effect is postulated to be primarily a result of differences in nanowire surface and core elastic modulus. The divergence of Young's modulus from the bulk modulus in these simulations occurs at sizes below the range in which experiments have demonstrated a size scale effect on elastic properties of metallic nanowires. This difference indicates that other factors beyond native metallic surface properties play a role in experimentally observed nanowire elastic modulus size effects
International Nuclear Information System (INIS)
Shibata, Katsuyuki; Ohba, Toshihiro; Kawamura, Takaichi; Miyazono, Shohachiro; Kaneko, Tadashi; Yokoyama, Norio.
1986-05-01
The double ended guillotine break philosophy in the design base accident of the nuclear power plant is considered to be overly conservative from the view point of piping design. Through the past experiences and developments of the fabrication, inspection, and operation of nuclear power plants, it has been recognized that the Leak-Before-Break (LBB) concept can be justified in the LWR pressure boundary pipings. In order to verify the LBB concept, extensive experimental and theoretical works are being conducted in many countries. Furthermore, a revised piping design standard, in which LBB concept is introduced, is under preparation in Japan, U.S.A., and European countries. At JAERI, a research program to investigate the unstable ductile fracture behavior of LWR piping under bending load has been carried out as a part of the LBB verification researches since 1983. This report summarizes the result of the ductile fracture tests conducted at room temperature in 1983 and 84. The 6-inch diameter pipes of type 304 stainless steel and STS 42 carbon steel pipe with a through-wall or part-through crack were tested under bending load with low or high compliance condition at room temperature. Pipe fracture data were obtained from the test as regards to load- displacement curve, crack extension, net section stress, J-resistance curve, and so on. Besides, the influence of the compliance on the fracture behavior was examined. Discussions are performed on the ductile pipe fracture criterion, flaw evaluation criterion, and LBB evaluation method. (author)
Bending the law: tidal bending and its effects on ice viscosity and flow
Rosier, S.; Gudmundsson, G. H.
2017-12-01
Many ice shelves are subject to strong ocean tides and, in order to accommodate this vertical motion, the ice must bend within the grounding zone. This tidal bending generates large stresses within the ice, changing its effective viscosity. For a confined ice shelf, this is particularly relevant because the tidal bending stresses occur along the sidewalls, which play an important role in the overall flow regime of the ice shelf. Hence, tidal bending stresses will affect both the mean and time-varying components of ice shelf flow. GPS measurements reveal strong variations in horizontal ice shelf velocities at a variety of tidal frequencies. We show, using full-Stokes viscoelastic modelling, that inclusion of tidal bending within the model accounts for much of the observed tidal modulation of horizontal ice shelf flow. Furthermore, our model shows that in the absence of a vertical tidal forcing, the mean flow of the ice shelf is reduced considerably.
International Nuclear Information System (INIS)
Chandra, S.; Habicht, P.; Chexal, B.; Mahini, R.; McBrine, W.; Esselman, T.; Horowitz, J.
1995-01-01
A large amount of piping in a typical nuclear power plant is susceptible to Flow-Accelerated Corrosion (FAC) wall thinning to varying degrees. A typical PAC monitoring program includes the wall thickness measurement of a select number of components in order to judge the structural integrity of entire systems. In order to appropriately allocate resources and maintain an adequate FAC program, it is necessary to optimize the selection of components for inspection by focusing on those components which provide the best indication of system susceptibility to FAC. A better understanding of system FAC predictability and the types of FAC damage encountered can provide some of the insight needed to better focus and optimize the inspection plan for an upcoming refueling outage. Laboratory examination of FAC damaged components removed from service at Northeast Utilities' (NU) nuclear power plants provides a better understanding of the damage mechanisms involved and contributing causes. Selected results of this ongoing study are presented with specific conclusions which will help NU to better focus inspections and thus optimize the ongoing FAC inspection program
Impact analyses after pipe rupture
International Nuclear Information System (INIS)
Chun, R.C.; Chuang, T.Y.
1983-01-01
Two of the French pipe whip experiments are reproduced with the computer code WIPS. The WIPS results are in good agreement with the experimental data and the French computer code TEDEL. This justifies the use of its pipe element in conjunction with its U-bar element in a simplified method of impact analyses
Mechanical Behaviour of Lined Pipe
Hilberink, A.
2011-01-01
Installing lined pipe by means of the reeling installation method seems to be an attractive combination, because it provides the opportunity of eliminating the demanding welds from the critical time offshore and instead preparing them onshore. However, reeling of lined pipe is not yet proven
International Nuclear Information System (INIS)
Killing, U.
1989-01-01
The present study investigates into the effects of impulse welding parameters on weld geometry in the joint welding of thin-walled sheets and pipes (d=2.5 mm), and it uses random samples of thick-walled sheets and pipes (d=10 mm), in fixed positions. (orig./MM) [de
Anofriev, P. G.
2015-01-01
Purpose. In modern construction the placing of concrete is often performed using distribution equipment of concrete pumps. Increase of productivity and quality of this construction work requires improvement of both concrete pumps and their tooling. The concrete pumps tooling consists of standardized concrete conveying pipes and connector bends radius of up to 2 m. A promising direction of tooling improvement is the reduce of resistance to movement of the concrete in the concrete conveying pip...
Non-linear finite element analysis of flexible pipes for deep-water applications
Edmans, Ben
2013-01-01
This thesis was submitted for the degree of Doctor of Philosophy and awarded by Brunel University London Flexible pipes are essential components in the subsea oil and gas industry, where they are used to convey fluids under conditions of extreme external pressure and (often) axial load, while retaining low bending stiffness. This is made possible by their complex internal structure, consisting of unbonded components that are, to a certain extent, free to move internally relative to eac...
Strength measurement of optical fibers by bending
Srubshchik, Leonid S.
1999-01-01
A two-point bending technique has been used not only to measure the breaking stress of optical fiber but also to predict its static and dynamic fatigue. The present theory of this test is based on elastica theory of rod. However, within the limits of elastica theory the tensile and shear stresses cannot be determined. In this paper we study dynamic and static problems for optical fiber in the two- point bending test on the base of geometrically exact theory in which rod can suffer flexure, extension, and shear. We obtain the governing partial differential equations taking into account the fact that the lateral motion of the fiber is restrained by the presence of flat parallel plates. We develop the computational methods for solving the initial and equilibrium free-boundary nonlinear planar problems. We derive the formulas for predicting of the tensile strength from strength in the bending and calculate one example.
Functional capability of piping systems
International Nuclear Information System (INIS)
Terao, D.; Rodabaugh, E.C.
1992-11-01
General Design Criterion I of Appendix A to Part 50 of Title 10 of the Code of Federal Regulations requires, in part, that structures, systems, and components important to safety be designed to withstand the effects of earthquakes without a loss of capability to perform their safety function. ne function of a piping system is to convey fluids from one location to another. The functional capability of a piping system might be lost if, for example, the cross-sectional flow area of the pipe were deformed to such an extent that the required flow through the pipe would be restricted. The objective of this report is to examine the present rules in the American Society of Mechanical Engineers Boiler and Pressure Vessel Code, Section III, and potential changes to these rules, to determine if they are adequate for ensuring the functional capability of safety-related piping systems in nuclear power plants
Promethus Hot Leg Piping Concept
International Nuclear Information System (INIS)
AM Girbik; PA Dilorenzo
2006-01-01
The Naval Reactors Prime Contractor Team (NRPCT) recommended the development of a gas cooled reactor directly coupled to a Brayton energy conversion system as the Space Nuclear Power Plant (SNPP) for NASA's Project Prometheus. The section of piping between the reactor outlet and turbine inlet, designated as the hot leg piping, required unique design features to allow the use of a nickel superalloy rather than a refractory metal as the pressure boundary. The NRPCT evaluated a variety of hot leg piping concepts for performance relative to SNPP system parameters, manufacturability, material considerations, and comparison to past high temperature gas reactor (HTGR) practice. Manufacturability challenges and the impact of pressure drop and turbine entrance temperature reduction on cycle efficiency were discriminators between the piping concepts. This paper summarizes the NRPCT hot leg piping evaluation, presents the concept recommended, and summarizes developmental issues for the recommended concept
Magnetic field of longitudinal gradient bend
Aiba, Masamitsu; Böge, Michael; Ehrlichman, Michael; Streun, Andreas
2018-06-01
The longitudinal gradient bend is an effective method for reducing the natural emittance in light sources. It is, however, not a common element. We have analyzed its magnetic field and derived a set of formulae. Based on the derivation, we discuss how to model the longitudinal gradient bend in accelerator codes that are used for designing electron storage rings. Strengths of multipole components can also be evaluated from the formulae, and we investigate the impact of higher order multipole components in a very low emittance lattice.
Slice through an LHC bending magnet
Slice through an LHC superconducting dipole (bending) magnet. The slice includes a cut through the magnet wiring (niobium titanium), the beampipe and the steel magnet yokes. Particle beams in the Large Hadron Collider (LHC) have the same energy as a high-speed train, squeezed ready for collision into a space narrower than a human hair. Huge forces are needed to control them. Dipole magnets (2 poles) are used to bend the paths of the protons around the 27 km ring. Quadrupole magnets (4 poles) focus the proton beams and squeeze them so that more particles collide when the beams’ paths cross. There are 1232 15m long dipole magnets in the LHC.
Bending energy of buckled edge dislocations
Kupferman, Raz
2017-12-01
The study of elastic membranes carrying topological defects has a longstanding history, going back at least to the 1950s. When allowed to buckle in three-dimensional space, membranes with defects can totally relieve their in-plane strain, remaining with a bending energy, whose rigidity modulus is small compared to the stretching modulus. In this paper we study membranes with a single edge dislocation. We prove that the minimum bending energy associated with strain-free configurations diverges logarithmically with the size of the system.
Waste pipe calculus extensions
International Nuclear Information System (INIS)
O'Connell, W.J.
1979-01-01
The waste pipe calculus provides a rapid method, using Laplace transforms, to calculate the transport of a pollutant such as nuclear waste, by a network of one-dimensional flow paths. The present note extends previous work as follows: (1) It provides an alternate approximation to the time-domain function (inverse Laplace transform) for the resulting transport. This algebraic approximation may be viewed as a simpler and more approximate model of the transport process. (2) It identifies two scalar quantities which may be used as summary consequence measures of the waste transport (or inversely, waste retention) system, and provides algebraic expressions for them. (3) It includes the effects of radioactive decay on the scalar quantity results, and further provides simplifying approximations for the cases of medium and long half-lives. This algebraic method can be used for quick approximate analyses of expected results, uncertainty and sensitivity, in evaluating selection and design choices for nuclear waste disposal systems
International Nuclear Information System (INIS)
Levy, M.; Levitan, R.; Rosin, H.; Rubin, R.
1991-08-01
The performance of a solar chemical heat pipe was studied using CO 2 reforming of methane as a vehicle for storage and transport of solar energy. The endothermic reforming reaction was carried out in an Inconel reactor, packed with a Rh catalyst. The reactor was suspended in an insulated box receiver which was placed in the focal plane of the Schaeffer Solar Furnace of the Weizman Institute of Science. The exothermic methanation reaction was run in a 6-stage adiabatic reactor filled with the same Rh catalyst. Conversions of over 80% were achieved for both reactions. In the closed loop mode the products from the reformer and from the metanator were compressed into separate storage tanks. The two reactions were run either separately or 'on-line'. The complete process was repeated for over 60 cycles. The overall performance of the closed loop was quite satisfactory and scale-up work is in progress in the Solar Tower. (authors). 35 refs., 2 figs
Energy Technology Data Exchange (ETDEWEB)
Balcombe, Mark
1988-09-22
The Gulf of Mexico is famous today mainly for the ferocity of its hurricanes. But for anyone in the oil industry, it is also known for the vast array of oil pipelines that criss-cross its stormy waters, and for the large number of pipeline-laying barges which install them. Soon many of these vessels could be steaming to British waters - not to escape the weather, but to cash in on a bonanza of pipe-laying activity which could soon take place offshore northern Europe. The construction of new pipelines off the UK, Norway and Netherlands will, however, present a new range of challenges for pipeline designers and builders. First and foremost is the Piper Alpha platform disaster, which could saddle the UK offshore industry with a Pound 500 million-plus bill for the installation of emergency shutdown valves (ESVs) on existing lines.
Plastic influence functions for calculating J-integral of complex-cracks in pipe
International Nuclear Information System (INIS)
Jeong, Jae-Uk; Choi, Jae-Boong; Kim, Moon-Ki; Huh, Nam-Su; Kim, Yun-Jae
2016-01-01
In this study, the plastic influence functions, h_1, for estimates of J-integral of a pipe with a complex crack were newly proposed based on the systematic 3-dimensional (3-D) elastic-plastic finite element (FE) analyses by using Ramberg-Osgood (R-O) relation, in which global bending moment, axial tension and internal pressure were considered as loading conditions. Based on the present plastic influence functions, the GE/EPRI-type J-estimation scheme for complex-cracked pipes was suggested, and the results from the proposed J-estimation were compared with the FE results using both R-O fit parameters and actual tensile data of SA376 TP304 stainless steel. The comparison results demonstrate that although the proposed scheme provided sensitive J estimations according to fitting ranges of R-O parameters, it showed overall good agreements with the FE results using R-O relation. Thus, the proposed engineering J prediction method can be utilized to assess instability of a complex crack in pipes for R-O material. - Highlights: • New h_1values of GE/EPRI method for complex-cracked pipes are proposed. • The plastic limit loads of complex-cracked pipes using Mises yield criterion are provided. • The new J estimates of complex-cracked pipes are proposed based on GE/EPRI concept. • The proposed estimates for J are validated against 3-D finite element results.
Understanding and coming through PVC-tape-induced stress corrosion cracking in PWR piping system
International Nuclear Information System (INIS)
Shibayama, Motoaki; Shigemoto, Naoya; Noguchi, Shinji; Hirano, Shin-ichi; Takagi, Toshimitsu
2003-01-01
In October 2000, the 24 years old Ikata-1 PWR-type nuclear power plant suffered cracking in pipes of special two lines, where poly vinyl chloride (PVC) tape had been placed and had become baked over time. The existence of residual stress over 100 MPa in the pipes, a bit of chlorine and a feather like-pattern on the crack faces suggested the event was one of stress corrosion cracking. Residual chlorine on the pipes of special two lines was estimated to be 1100 mg/m 2 . A four points bending stress test was performed on the steel plates with the baked on PVC tape in humid air at 80degC. Taking the actual temperature, stress and chlorine on the pipes of the special two lines into consideration, cracking times were estimated to be 12 years and 15 years respectively, which were close to the actual cracking time of 24 years. The authors calculated damage to pipes with fluids of various temperature and duration, and graphed damage contour with a fluid temperature ordinate and a flow duration abscissa. The fluid conditions of major pipes at the Ikata-1 nuclear power plant, which had not received the full inspection, were positioned on so low area on the damage contour that the plant was estimated to be safe for the coming forty years. (author)
On the behavior of pressurized pipings under excessive-stresses caused by earthquake loadings
International Nuclear Information System (INIS)
Udoguchi, Y.; Akino, K.; Shibata, H.
1975-01-01
Five types of breaking experiments on pipe elements and piping structures had been carried out from 1971 to 1973 by the technical sub-committee of the Japan Electric Association under the leadership taken by Y. Udoguchi, one of the authors. One of the fruitful results was to realize the guillotine-type rupture of pipe element on a shaking table. However, it was also shown that the margin for the design is enough, and allowable stresses under earthquake loading are obtained by modifying those of the Emergency Condition of the ASME Code. The experiments effected were as follows: straight pipe elements, curved pipes and T-branch pipe connections, made of both ferritic and austenitic steels, were subjected to repeated bending moment, torsional moment and combined under pressurized condition. The pressure corresponded to their design value, but the stresses caused by such moments exceeded over their allowable stress of the Faulted Condition of the ASME Code. The wave patterns were both sinusoidal and natural earthquake records
Effect of combined loading on pipe flaw evaluation criteria
International Nuclear Information System (INIS)
Miura, Naoki; Chung Yeonki
1999-01-01
Considering a rational maintenance rule of Light Water Reactor piping, reliable flaw evaluation criteria are essential to determine how a detected flaw is detrimental to continuous plant operation. Ductile fracture is one of the dominant failure modes to be considered for carbon steel piping, and can be analyzed by the elastic-plastic fracture mechanics. Currently the analytical results are provided as flaw evaluation criteria using load correction factors such like the Z-factor in ASME Code Section 6. The present correction factors were conventionally determined taken a conservatism and a simplicity into account, however, the effect of internal pressure which would be an important factor under an actual plant condition was not adequately considered. Recently, a J-estimation scheme, 'LBB.ENGC' for ductile fracture analysis of circumferentially through-wall-cracked pipes subjected to combined loading was newly developed to have a better prediction with more realistic manner. This method is explicitly incorporated the contribution of both bending and tension due to internal pressure by means of the scheme compatible with an arbitrary combined loading history. In this paper, the effect of internal pressure on the flaw evaluation criteria was investigated using the new J-estimation scheme. A correction factor based on the new J-estimation scheme was compared with the present correction factors, and the predictability of the current flaw evaluation criteria was quantitatively evaluated in consideration of internal pressure. (author)
Numerical evaluation of cracked pipes under dynamic loading
International Nuclear Information System (INIS)
Petit, M.; Jamet, P.
1989-01-01
In order to apply the leak-before-break concept to piping systems, the behavior of cracked pipes under dynamic, and especially seismic, loadings must be studied. A simple finite element model of a cracked pipe has been developed and implemented in the general purpose computer code CASTEM 2000. The model is a generalization of the approach proposed by Paris and Tada (1). Considered loads are bending moment and axial force (representing thermal expansion and internal pressure.) The elastic characteristics of the model are determined using the Zahoor formulae for the geometry-dependent factors. Owing to the material behabior plasticity must be taken into account. To represent the crack growth, the material is defined by two characteristic values: J 1c which is the level of energy corresponding to crack initiation and the tearing modulus, T, which governs the length of propagation of the crack. For dynamic loads, unilateral conditions are imposed to represent crack closure. The model has been used for the design of dynamic tests to be conducted on shaking tables. Test principle is briefly described and numerical results are presented. Finally evaluation of margin, due to plasticity, in comparison with the standard design procedure is made
Investigations on the ratchetting behaviour of austenitic pipes
International Nuclear Information System (INIS)
Kraemer, D.; Krolop, S.; Scheffold, A.; Stegmeyer, R.
1994-01-01
Reversed bending tests at room temperature with pipes with and without internal pressure were carried out. The pipes were manufactured from the austenitic steel X10 CrNiNb 18 9. Under internal pressure ratchetting was observed in circumferential direction. The component tests were accompanied by numerical computations using a nonlinear kinematic hardening rule and superposed isotropic hardening. In total the constitutive model needed 13 parameters to be fitted when isotropic hardening resulted in a cyclic saturation. Uniaxial monotonic and cyclic loading tests served for characterizing the material. A reasonable parameter fitting with respect to describe ratchetting required load controlled nonzero mean-stress tests. On condition, that the loading will lead to cyclic saturation, ratchetting could be well predicted in the pipe with the found set of parameters. An extension of the isotropic hardening rule in the constitutive model was proposed allowing to describe various types of isotropic hardening. In a first step it was shown that under uniaxial conditions the extension reproduces continuous isotropic hardening up to incipient cracking quite well. (orig.)
Ductile fracture mechanics methodology for complex cracks in nuclear piping
Energy Technology Data Exchange (ETDEWEB)
Zahoor, A.
1988-02-01
Limit load and J-integral estimation solutions are developed for circumferentially complex-cracked pipes in bending. The limit load solution is developed using thick-walled cylinder analysis which included the effects of flaw depth accurately. J-integral estimation solutions are developed that are suitable for a wide range of loading from linear elastic, elastic-plastic to net-section yielding of the flawed section. Mode I stress intensity factor solution is developed from experimental compliance data. Two types of J solutions are developed. First, J solutions for determining the J-resistance curve from single load-displacement record are presented. Next, elastic-plastic J solution in the format of EPRI J estimation scheme is presented. The latter solution was used to predict the load carrying capacity of complex-cracked pipes made of Type-304 stainless steel, Inconel 600, and A106 GrB materials. Predictions were compared against pipe tests to demonstrate the accuracy of the limit load and J estimation solutions.
Ductile fracture mechanics methodology for complex cracks in nuclear piping
International Nuclear Information System (INIS)
Zahoor, A.
1988-01-01
Limit load and J-integral estimation solutions are developed for circumferentially complex-cracked pipes in bending. The limit load solution is developed using thick-walled cylinder analysis which included the effects of flaw depth accurately. J-integral estimation solutions are developed that are suitable for a wide range of loading from linear elastic, elastic-plastic to net-section yielding of the flawed section. Mode I stress intensity factor solution is developed from experimental compliance data. Two types of J solutions are developed. First, J solutions for determining the J-resistance curve from single load-displacement record are presented. Next, elastic-plastic J solution in the format of EPRI J estimation scheme is presented. The latter solution was used to predict the load carrying capacity of complex-cracked pipes made of Type-304 stainless steel, Inconel 600, and A106 GrB materials. Predictions were compared against pipe tests to demonstrate the accuracy of the limit load and J estimation solutions. (orig.)
Superconducting pipes and levitating magnets.
Levin, Yan; Rizzato, Felipe B
2006-12-01
Motivated by a beautiful demonstration of the Faraday and the Lenz laws in which a small neodymium magnet falls slowly through a conducting nonferromagnetic tube, we consider the dynamics of a magnet falling coaxially through a superconducting pipe. Unlike the case of normal conducting pipes, in which the magnet quickly reaches the terminal velocity, inside a superconducting tube the magnet falls freely. On the other hand, to enter the pipe the magnet must overcome a large electromagnetic energy barrier. For sufficiently strong magnets, the barrier is so large that the magnet will not be able to penetrate it and will be levitated over the mouth of the pipe. We calculate the work that must done to force the magnet to enter a superconducting tube. The calculations show that superconducting pipes are very efficient at screening magnetic fields. For example, the magnetic field of a dipole at the center of a short pipe of radius a and length L approximately > a decays, in the axial direction, with a characteristic length xi approximately 0.26a. The efficient screening of the magnetic field might be useful for shielding highly sensitive superconducting quantum interference devices. Finally, the motion of the magnet through a superconducting pipe is compared and contrasted to the flow of ions through a trans-membrane channel.
Comparison of different nail bending apparatus
Vianen, H.P.C.A.; Schot, F.; Vermeltfoort, A.Th.
1992-01-01
A research to develope a registrated testmethod to define the allowable bending moment of a nail was started in spring of this year. A request for a registrated testmethod is caused by the final project of ir. H.P.C.A. Vianen ‘s study. The consequence of developing new codes in The Netherlands and
Amplification caused by gravitational bending of light
International Nuclear Information System (INIS)
Schneider, P.
1985-01-01
Gravitational bending of light may not only lead to multiple imaging (gravitational lens effect), but also affects the apparent luminosity of a source. It is shown here that a mass distribution near the line-of-sight to any source always increases the observable flux relative to the case in which the deflector is absent
Interdisciplinary Invitations: Exploring Gee's Bend Quilts
Mitchell, Rebecca; Whitin, Phyllis; Whitin, David
2012-01-01
Engaging with the quilts of Gee's Bend offers a rich opportunity for students in grades four through eight to develop appreciation for pattern, rhythm, and innovation while learning about history, entrepreneurship, and political activism. By easily accessing print, film, and Internet resources teachers can include these vibrant quilts and…
Demonstration model of LEP bending magnet
CERN PhotoLab
1981-01-01
To save iron and raise the flux density, the LEP bending magnet laminations were separated by spacers and the space between the laminations was filled with concrete. This is a demonstration model, part of it with the spaced laminations only, the other part filled with concrete.
Tubular lining material for pipelines having bends
Energy Technology Data Exchange (ETDEWEB)
Moringa, A.; Sakaguchi, Y.; Hyodo, M.; Yagi, I.
1987-03-24
A tubular lining material for pipelines having bends or curved portions comprises a tubular textile jacket made of warps and wefts woven in a tubular form overlaid with a coating of a flexible synthetic resin. It is applicable onto the inner surface of a pipeline having bends or curved portions in such manner that the tubular lining material with a binder onto the inner surface thereof is inserted into the pipeline and allowed to advance within the pipeline, with or without the aid of a leading rope-like elongated element, while turning the tubular lining material inside out under fluid pressure. In this manner the tubular lining material is applied onto the inner surface of the pipeline with the binder being interposed between the pipeline and the tubular lining material. The lining material is characterized in that a part of all of the warps are comprised of an elastic yarn around which, over the full length thereof, a synthetic fiber yarn or yarns have been left-and/or right-handedly coiled. This tubular lining material is particularly suitable for lining a pipeline having an inner diameter of 25-200 mm and a plurality of bends, such as gas service pipelines or house pipelines, without occurrence of wrinkles in the lining material in a bend.
Systematisk løbende refleksion
DEFF Research Database (Denmark)
Kristiansson, Michael
2010-01-01
Artiklen omhandler en model kaldet systematisk løbende refleksion, der repræsenterer en procedure til overvejelse og genovervejelse af de vurderingskriterier, man lægger til grund for evaluering af et udviklingsprojekt. Pointen er at justere udviklingsprojektet ind i en ønsket retning. Formålet m...
Fuzzy model for Laser Assisted Bending Process
Directory of Open Access Journals (Sweden)
Giannini Oliviero
2016-01-01
Full Text Available In the present study, a fuzzy model was developed to predict the residual bending in a conventional metal bending process assisted by a high power diode laser. The study was focused on AA6082T6 aluminium thin sheets. In most dynamic sheet metal forming operations, the highly nonlinear deformation processes cause large amounts of elastic strain energy stored in the formed material. The novel hybrid forming process was thus aimed at inducing the local heating of the mechanically bent workpiece in order to decrease or eliminate the related springback phenomena. In particular, the influence on the extent of springback phenomena of laser process parameters such as source power, scan speed and starting elastic deformation of mechanically bent sheets, was experimentally assessed. Consistent trends in experimental response according to operational parameters were found. Accordingly, 3D process maps of the extent of the springback phenomena according to operational parameters were constructed. The effect of the inherent uncertainties on the predicted residual bending caused by the approximation in the model parameters was evaluated. In particular, a fuzzy-logic based approach was used to describe the model uncertainties and the transformation method was applied to propagate their effect on the residual bending.
Aerosol deposition in bends with turbulent flow
Energy Technology Data Exchange (ETDEWEB)
McFarland, A.R.; Gong, H.; Wente, W.B. [Texas A& M Univ., College Station, TX (United States)] [and others
1997-08-01
The losses of aerosol particles in bends were determined numerically for a broad range of design and operational conditions. Experimental data were used to check the validity of the numerical model, where the latter employs a commercially available computational fluid dynamics code for characterizing the fluid flow field and Lagrangian particle tracking technique for characterizing aerosol losses. Physical experiments have been conducted to examine the effect of curvature ratio and distortion of the cross section of bends. If it curvature ratio ({delta} = R/a) is greater than about 4, it has little effect on deposition, which is in contrast with the recommendation given in ANSI N13.1-1969 for a minimum curvature ratio of 10. Also, experimental results show that if the tube cross section is flattened by 25% or less, the flattening also has little effect on deposition. Results of numerical tests have been used to develop a correlation of aerosol penetration through a bend as a function of Stokes number (Stk), curvature ratio ({delta}) and the bend angle ({theta}). 17 refs., 10 figs., 2 tabs.
Crack resistance of austenitic pipes with circumferential through-wall cracks
International Nuclear Information System (INIS)
Foerster, K.; Grueter, L.; Setz, W.; Bhandari, S.; Debaene, J.P.; Faidy, C.; Schwalbe, K.H.
1993-01-01
For monotonously increasing load the correct evaluation of the crack resistance properties of a structure is essential for safety analyses. Considerable attention has been given to the through-wall case, since this is generally believed to be the controlling case with regard to complete pipe failure. The maximum load conditions for circumferential crack growth in pipes under displacement-controlled loadings has been determined. The need for crack resistance curves, measured on circumferentially through-wall cracked straight pipes of austenitic stainless steel 316L under bending, is emphasized by the limitation in the data range on small specimens and by the differences in the procedures. To answer open questions and to improve calculational methods a joint fracture mechanics program is being performed by Electricite de France, Novatome and Siemens-Interatom. The working program contains experimental and theoretical investigations on the applicability of small-specimen data to real structures. 10 refs., 10 figs., 4 tabs
Analysis of the failure performance of internally pressurized piping with surface flaws
International Nuclear Information System (INIS)
Iorio, A.F; Crespi, J.C.
1987-01-01
Due to frequent failures an Atucha I PHWR moderator circuit branch piping, made of stainless steel type AISI 347 (DIN 1.4550), studies have been made, involving the application of several fracture mechanics criteria, in order to determine the conditions of leak-before-break (L.BB) and the critical crack length of the piping. These studies lead to the conclusions that, for a straight pipe of outer diameter of 219 mm and 16 mm wall thickness, with a circumferential flaw and the principal stress being in the bending, the L.BB criteria are satisfied, being the critical crack length of the order of 400 mm. A better mechanical finishing and heat treatment was suggested in order to improve the resistance to crack initiation. (Author)
Stress index development for piping with trunnion attachment under pressure and moment loading
International Nuclear Information System (INIS)
Lee, D. H.; Kim, J. M.; Park, S. H.
1997-01-01
A finite element analysis of a trunnion pipe anchor is presented. The structure is analyzed for the case of internal pressure and moment loadings. The stress results are categorized into the average (membrane) stress, the linearly varying (bending) stress and the peak stress through the thickness. The resulting stresses are interpreted per section III of the ASME boiler and pressure vessel code from which the Primary (B 1 ), Secondary (C 1 ) and Peak (K 1 ) stress indices for pressure, the Primary (B 2 ), Secondary (C 2 ) and Peak (K 2 ) stress indices for moment are developed. Based on the comparison between stress value by stress indices derived in this paper and stress value represented by the ASME Code Case N-391-1, the empirical equations for stress indices are effectively used in the piping stress analysis. Therefore, the use of empirical equations can simplify the procedure of evaluating the local stress in the piping design stage. (author)
Loop Heat Pipe Startup Behaviors
Ku, Jentung
2016-01-01
A loop heat pipe must start successfully before it can commence its service. The startup transient represents one of the most complex phenomena in the loop heat pipe operation. This paper discusses various aspects of loop heat pipe startup behaviors. Topics include the four startup scenarios, the initial fluid distribution between the evaporator and reservoir that determines the startup scenario, factors that affect the fluid distribution between the evaporator and reservoir, difficulties encountered during the low power startup, and methods to enhance the startup success. Also addressed are the pressure spike and pressure surge during the startup transient, and repeated cycles of loop startup and shutdown under certain conditions.
Symmetric bends how to join two lengths of cord
Miles, Roger E
1995-01-01
A bend is a knot securely joining together two lengths of cord (or string or rope), thereby yielding a single longer length. There are many possible different bends, and a natural question that has probably occurred to many is: "Is there a 'best' bend and, if so, what is it?"Most of the well-known bends happen to be symmetric - that is, the two constituent cords within the bend have the same geometric shape and size, and interrelationship with the other. Such 'symmetric bends' have great beauty, especially when the two cords bear different colours. Moreover, they have the practical advantage o
Energy Technology Data Exchange (ETDEWEB)
Kim, Yeji; Hwang, Il-Soon [Seoul National University, Seoul 08826 (Korea, Republic of); Oh, Young-Jin, E-mail: yjoh2@kepco-enc.com [KEPCO Engineering and Construction Co. Inc., Gimcheon 39660 (Korea, Republic of)
2016-05-15
Highlights: • Effective applied moment at pipe cracked section considering the pipe restraint effect. • Verification of the proposed evaluation methods using finite element analyses. • Applicability for distributed external load of the proposed methods. - Abstract: In the leak-before-break (LBB) design of nuclear power plants, crack opening displacement (COD) is an essential element for determining the length of the leakage size crack. Recent researches regarding the evaluation of COD have indicated that the current practice of the LBB evaluation without consideration of the pressure induced bending (PIB) restraint overestimates COD, which in turn gives non-conservative results. Under a free-ended boundary condition, however, the applied moment at cracked section also can be overestimated, which has conservative effects on LBB evaluation. Therefore, it is necessary to evaluate pipe restraint effects on the applied moment as well as on COD to keep the constancy. In this paper, an evaluation method for the effect of the PIB restraint on COD and an effective applied moment (=crack driving force) at cracked section was developed. Both the linear elastic and elastic–plastic behaviors of the crack were considered. By comparing the behaviors with 3-D finite element analysis results from earlier studies, it was confirmed that the proposed methods make accurate estimations of the PIB restraint effect on COD. Next, the applicability of the proposed method to other types of external loading conditions was examined.
International Nuclear Information System (INIS)
Jang, Hyun Min; Cho, Doo Ho; Kim, Young Jin; Huh, Nam Su; Shim, Do Jun; Choi, Young Hwan; Park, Jung Soon
2011-01-01
On the basis of detailed 3D finite-element (FE) limit analyses, the plastic limit load solutions for pipes with slanted circumferential through-wall cracks (TWCs) subjected to axial tension, global bending, and internal pressure are reported. The FE model and analysis procedure employed in the present numerical study were validated by comparing the present FE results with existing solutions for plastic limit loads of pipes with idealized TWCs. For the quantification of the effect of slanted crack on plastic limit load, slant correction factors for calculating the plastic limit loads of pipes with slanted TWCs from pipes with idealized TWCs are newly proposed from extensive 3D FE calculations. These slant-correction factors are presented in tabulated form for practical ranges of geometry and for each set of loading conditions
Leachate storage transport tanker loadout piping
International Nuclear Information System (INIS)
Whitlock, R.W.
1994-01-01
This report shows the modifications to the W-025 Trench No. 31 leachate loadout discharge piping, and also the steps involved in installing the discharge piping, including dimensions and welding information. The installation of the discharge pipe should be done in accordance to current pipe installation standards. Trench No. 31 is a radioactive mixed waste land disposal facility
Determination of the pipe stemming load
International Nuclear Information System (INIS)
Cowin, S.C.
1979-01-01
A mechanical model for the emplacement pipe system is developed. The model is then employed to determine the force applied to the surface collar of the emplacement pipe, the pipe-stemming load, and the stress along the emplacement pipe as a function of stemming height. These results are presented as integrals and a method for their numerical integration is given
Determination of Secondary Encasement Pipe Design Pressure
Energy Technology Data Exchange (ETDEWEB)
TEDESCHI, A.R.
2000-10-26
This document published results of iterative calculations for maximum tank farm transfer secondary pipe (encasement) pressure upon failure of the primary pipe. The maximum pressure was calculated from a primary pipe guillotine break. Results show encasement pipeline design or testing pressures can be significantly lower than primary pipe pressure criteria.
Steady flow in shallow channel bends
De Vriend, H.J.
1981-01-01
Making use of a mathematical model solving the complete NavierStokes equations for steady flow in coiled rectangular pipes, fully-developed laminar flow in shallow curved channels is analysed physically and mathematically. Transverse convection of momentum by the secondary flow is shown to cause
Energy Technology Data Exchange (ETDEWEB)
Neidel, Andreas [Siemens AG, Power and Gas, Gas Turbines and Generators, Gasturbinenwerk Berlin (Germany). Werkstoffprueflabor
2016-08-15
A pipe connector of an expansion vessel of a safety heat exchanger was torn off in a test facility's natural gas compressor. From a material point of view, the cause of the damage is a fatigue fracture induced by pulsating bending stress. The fatigue fracture originated from both, the pipe's outer surface as well as from its inner surface, which is consistent with the given stress situation (pulsating bending stress). Material defects or welding-induced flaws were not observed. Corrosion, wear, or thermal overload which may have promoted the damage, were not observed either. The primary cause was a major design error. Cases of dynamic load were obviously not duly taken into account during designing, so that the free-swinging mass of the expansion vessel which was mounted to a pipe of a diameter of only half an inch and, furthermore, installed in an angle of 45 (additional static preload.), could cause the fatigue failure induced by pulsating bending stress in the zone of highest stresses at the transition of the expansion vessel and the the pipe connector due to dynamic operating loads which always occur in plants like these.
Hou, Hongjuan; Wang, Leilei; Wang, Rui; Yang, Yanzhao
2017-04-01
A turbocharger compressor working in commercial vehicles, especially in some passenger cars, often works together with some pipes with complicated geometry as an air intake system, due to limit of available space in internal combustion engine compartments. These pipes may generate various distortions of physical parameters of the air at the inlet of the compressor and therefore the compressor aerodynamic performance deteriorates. Sometimes, the turbocharging engine fails to work at some operation points. This paper investigates the effects of various swirl distortions induced by different bending-torsional intake ducts on the aerodynamic performance of a turbocharger compressor by both 3D numerical simulations and experimental measurements. It was found that at the outlet of the pipes the different inlet ducts can generate different swirl distortions, twin vortices and bulk-like vortices with different rotating directions. Among them, the bulk-like vortices not only affect seriously the pressure distribution in the impeller domain, but also significantly deteriorate the compressor performance, especially at high flow rate region. And the rotating direction of the bulk-like vortices is also closely associated with the efficiency penalty. Besides the efficiency, the transient flow rate through a single impeller channel, or the asymmetric mass flow crossing the whole impeller, can be influenced by two disturbances. One is from the upstream bending-torsional ducts; other one is from the downstream volute.
Nitrogen heat pipe for cryocooler thermal shunt
International Nuclear Information System (INIS)
Prenger F.C.; Hill, D.D.; Daney, D.E.
1996-01-01
A nitrogen heat pipe was designed, built and tested for the purpose of providing a thermal shunt between the two stages of a Gifford-McMahan (GM) cryocooler during cooldown. The nitrogen heat pipe has an operating temperature range between 63 and 123 K. While the heat pipe is in this temperature range during the system cooldown, it acts as a thermal shunt between the first and second stage of the cryocooler. The heat pipe increases the heat transfer to the first stage of the cryocooler, thereby reducing the cooldown time of the system. When the heat pipe temperature drops below the triple point, the nitrogen working fluid freezes, effectively stopping the heat pipe operation. A small heat leak between cryocooler stages remains because of axial conduction along the heat pipe wall. As long as the heat pipe remains below 63 K, the heat pipe remains inactive. Heat pipe performance limits were measured and the optimum fluid charge was determined
Pipe restraints for nuclear power plants
International Nuclear Information System (INIS)
Keever, R.E.; Broman, R.; Shevekov, S.
1976-01-01
A pipe restraint for nuclear power plants in which a support member is anchored on supporting surface is described. Formed in the support member is a semicylindrical wall. Seated on the semicylindrical wall is a ring-shaped pipe restrainer that has an inner cylindrical wall. The inner cylindrical wall of the pipe restrainer encircles the pressurized pipe. In a modification of the pipe restraint, an arched-shaped pipe restrainer is disposed to overlie a pressurized pipe. The ends of the arch-shaped pipe restrainer are fixed to support members, which are anchored in concrete or to a supporting surface. A strap depends from the arch-shaped pipe restrainer. The pressurized pipe is supported by the depending strap
Finite Element Analysis for Bending Process of U-Bending Specimens
Energy Technology Data Exchange (ETDEWEB)
Park, Won Dong; Bahn, Chi Bum [Pusan National University, Busan (Korea, Republic of)
2015-10-15
ASTM G30 suggests that the applied strain can be calculated by dividing thickness by a bend radius. It should be noted, however, that the formula is reliable under an assumption that the ratio of thickness to bend radius is less than 0.2. Typically, to increase the applied stress/strain, the ratio of thickness to bend radius becomes larger than 0.2. This suggests that the estimated strain values by ASTM G30 are not reliable to predict the actual residual strain state of the highly deformed U-bend specimen. For this reason, finite element analysis (FEA) for the bending process of Ubend specimens was conducted by using a commercial finite element analysis software ABAQUS. ver.6.14- 2;2014. From the results of FEA, PWSCC initiation time and U-bend specimen size can be determined exactly. Since local stress and strain have a significant effect on the initiation of PWSCC, it was inappropriate to apply results of ASTM G30 to the PWSCC test directly. According to results of finite element analysis (FEA), elastic relaxation can cause inaccuracy in intended final residual stress. To modify this inaccuracy, additional process reducing the spring back is required. However this additional process also may cause uncertainty of stress/strain state. Therefore, the U-bending specimen size which is not creating uncertainty should be optimized and selected. With the bending radius of 8.3 mm, the thickness of 3 mm and the roller distance of 32.6 mm, calculated maximum stress and strain were 670 MPa and 0.21, respectively.
Energy Technology Data Exchange (ETDEWEB)
Castello, Xavier; Estefen, Segen [Universidade Federal, Rio de Janeiro, RJ (Brazil). Coordenacao dos Programas de Pos-graduacao de Engenharia. Programa de Engenharia Oceanica
2005-07-01
Sandwich pipes composed of two steel layers separated by a polypropylene annulus can be used for the transport of oil and gas in deep waters, combining high structural resistance with thermal insulation in order to prevent blockage by paraffin and hydrates. In this work, sandwich pipes with typical inner diameters of those employed in the offshore production are analyzed numerically regarding to the influence of the inter-layer adhesion of steel pipes and polymer on the limit strength under external pressure and longitudinal bending as well as the bending and straightening process representative of the reeling installation method. The numerical model incorporates geometric and material non-linearity, which had been based on previous works of the authors. Tests of specimens under tension and segments of sandwich pipes are carried through to evaluate the maximum shear stresses of the interfaces metal-polymer. The adhesion is modeled by contact adopting a maximum shear stress value to allow the relative displacement between the layers. It was observed that the structural resistance of the sandwich pipe is strongly dependent on the shear stress acting at the interface, occurring the collapse of the pipe when the maximum shear stress is reached. The results obtained are analyzed to determine the minimum shear strength at the union which provides adequate structural resistance for the sandwich pipe under representative conditions of the installation and operation loading phases. (author)
B Plant process piping replacement feasibility study
International Nuclear Information System (INIS)
Howden, G.F.
1996-01-01
Reports on the feasibility of replacing existing embedded process piping with new more corrosion resistant piping between cells and between cells and a hot pipe trench of a Hanford Site style canyon facility. Provides concepts for replacement piping installation, and use of robotics to replace the use of the canyon crane as the primary means of performing/supporting facility modifications (eg, cell lining, pipe replacement, equipment reinstallation) and operational maintenenace
Flow induced vibrations of piping
International Nuclear Information System (INIS)
Gibert, R.J.; Axisa, F.
1977-01-01
In order to design the supports of piping systems, estimations of the vibrations induced by the fluid conveyed through the pipes are generally needed. For that purpose it is necessary to calculate the model parameters of liquid containing pipes. In most computer codes, fluid effects are accounted for just by adding the fluid mass to the structure. This may lead to serious errors. This paper presents a method to take into account these effects, by solving a coupled mechanical-acoustical problem: the computer code TEDEL of the C.E.A /D.E.M.T. System, based on the finite-elements method, has been extended to calculate simultaneously the pressure fluctuations in the fluid and the vibrations of the pipe. By this way the mechanical-acoustical coupled eigenmodes of any piping system can be obtained. These eigenmodes are used to determine the response of the system to various sources. Equations have been written in the hypohesis that acoustical wave lengths remain large compared to the diameter of the pipe. The method has been checked by an experiment performed on the GASCOGNE loop at D.E.M.T. The piping system under test consists of a tube with four elbows. The circuit is ended at each extremity by a large vessel which performs acoustical isolation by generating modes for the pressure. Excitation of the circuit is caused by a valve located near the downstream vessel. This provides an efficient localised broad band acoustical source. The comparison between the test results and the calculations has shown that the low frequency resonant characteristics of the pipe and the vibrational amplitude at various flow-rates can be correctly predicted
ADIMEW: Fracture assessment and testing of an aged dissimilar metal weld pipe assembly
International Nuclear Information System (INIS)
Wintle, J.B.; Hayes, B.; Goldthorpe, M.R.
2004-01-01
ADIMEW (Assessment of Aged Piping Dissimilar Metal Weld Integrity) was a three-year collaborative research programme carried out under the EC 5th Framework Programme. The objective of the study was to advance the understanding of the behaviour and safety assessment of defects in dissimilar metal welds between pipes representative of those found in nuclear power plant. ADIMEW studied and compared different methods for predicting the behaviour of defects located near the fusion boundaries of dissimilar metal welds typically used to join sections of austenitic and ferritic piping operating at high temperature. Assessment of such defects is complicated by issues that include: severe mis-match of yield strength of the constituent parent and weld metals, strong gradients of material properties, the presence of welding residual stresses and mixed mode loading of the defect. The study includes the measurement of material properties and residual stresses, predictive engineering analysis and validation by means of a large-scale test. The particular component studied was a 453mm diameter pipe that joins a section of type A508 Class 3 ferritic pipe to a section of type 316L austenitic pipe by means of a type 308 austenitic weld with type 308/309L buttering laid on the ferritic pipe. A circumferential, surface-breaking defect was cut using electro discharge machining into the 308L/309L weld buttering layer parallel to the fusion line. The test pipe was subjected to four-point bending to promote ductile tearing of the defect. This paper presents the results of TWI contributions to ADIMEW including: fracture toughness testing, residual stress measurements and assessments of the ADIMEW test using elastic-plastic, cracked body, finite element analysis. (orig.)
Stability of cracked pipe under inertial stresses. Subtask 1.1 final report
International Nuclear Information System (INIS)
Scott, P.; Wilson, M.; Olson, R.; Marschall, C.; Schmidt, R.; Wilkowski, G.
1994-08-01
This report presents the results of the pipe fracture experiments, analyses, and material characterization efforts performed within Subtask 1.1 of the IPIRG Program. The objective of Subtask 1.1 was to experimentally verify the analysis methodologies for circumferentially cracked pipe subjected primarily to inertial stresses. Eight cracked-pipe experiments were conducted on 6-inch nominal diameter TP304 and A106B pipe. The experimental procedure was developed using nonlinear time-history finite element analyses which included the nonlinear behavior due to the crack. The model did an excellent job of predicting the displacements, forces, and times to maximum moment. The comparison of the experimental loads to the predicted loads by the Net-Section-Collapse (NSC), Dimensionless Plastic-Zone Parameter, J-estimation schemes, R6, and ASME Section XI in-service flaw assessment criteria tended to underpredict the measured bending moments except for the NSC analysis of the A106B pipe. The effects of flaw geometry and loading history on toughness were evaluated by calculating the toughness from the pipe tests and comparing these results to C(l) values. These effects were found to be variable. The surface-crack geometry tended to increase the toughness (relative to CM results), whereas a negative load-ratio significantly decreased the TP304 stainless steel surface-cracked pipe apparent toughness. The inertial experiments tended to achieve complete failure within a few cycles after reaching maximum load in these relatively small diameter pipe experiments. Hence, a load-controlled fracture mechanics analysis may be more appropriate than a displacement-controlled analysis for these tests
Experimental study on fluid mixing phenomena in T-pipe junction with upstream elbow
International Nuclear Information System (INIS)
Hiroshi Ogawa; Minoru Igarashi; Nobuyuki Kimura; Hideki Kamide
2005-01-01
Full text of publication follows: Temperature fluctuation in fluid causes high cycle thermal fatigue in shroud structure according to its amplitude and frequency. There are still some incidents of thermal fatigue and leakage in light water reactors (Japanese PWR Tomari-2 in 2003, French PWR CIVAUX in 1998), and also in sodium cooled reactors (French FBR Phenix in 1992). Mixing tee is a typical component where temperature fluctuation occurs. Water experiment has been carried out to investigate temperature fluctuation characteristics and flow velocity field in a simple T-pipe junction with straight inlet pipings for main and branch lines; test facility is named as WATLON (Water Experiment on Fluid Mixing in T-pipe with Long Cycle Fluctuation). Here, influence of upstream elbow in the main pipe was studied in the WATLON facility. Elbow can be set near the mixing tee in a real plant. Outlet of the elbow has biased velocity distribution and also the secondary flow, which decays unsteadily. Temperature distribution in the mixing tee was measured by a movable tree with 17 thermocouples and velocity field was measured by Dynamic PIV (high speed particle image velocimetry) with sampling frequency of 200 Hz. Measured temperature showed that fluctuation intensity near the wall was larger in the elbow geometry than in the straight inlet pipes in a case of wall jet (branch flow velocity is smaller than main pipe flow velocity); high intensity region in the elbow case was enlarged around the jet exiting from the branch pipe. The result of flow velocity measurement showed that secondary flow and biased flow velocity distributions due to the elbow influenced bending of the jet exiting from the branch pipe and the temperature fluctuation intensity around the jet. The detailed flow velocity distributions and the secondary flow of upstream elbow can be measured by Dynamic PIV. Influence of such elbow was discussed based on detailed temperature data together with fluctuated velocity
Effect of vibration loading on the fatigue life of part-through notched pipe
International Nuclear Information System (INIS)
Mittal, Rahul; Singh, P.K.; Pukazhendi, D.M.; Bhasin, V.; Vaze, K.K.; Ghosh, A.K.
2011-01-01
A systematic experimental and analytical study has been carried out to investigate the effect of vibration loading on the fatigue life of the piping components. Three Point bend (TPB) specimens machined from the actual pipe have been used for the evaluation of Paris constants by carrying out the experiments under vibration + cyclic and cyclic loading as per the ASTM Standard E647. These constants have been used for the prediction of the fatigue life of the pipe having part-through notch of a/t = 0.25 and aspect ratio (2c/a) of 10. Predicted results have shown the reduction in fatigue life of the notched pipe subjected to vibration + cyclic loading by 50% compared to that of cyclic loading. Predicted results have been validated by carrying out the full-scale pipe (with part-through notch) tests. Notched pipes were subjected to loading conditions such that the initial stress-intensity factor remains same as that of TPB specimen. Experimental results of the full-scale pipe tests under vibration + cyclic loading has shown the reduction in fatigue life by 70% compared to that of cyclic loading. Fractographic examination of the fracture surface of the tested specimens subjected to vibration + cyclic loading have shown higher presence of brittle phases such as martensite (in the form of isolated planar facets) and secondary micro cracks. This could be the reason for the reduction of fatigue life in pipe subjected to vibration + cyclic loading. - Highlights: → Vibration loading affects fatigue crack growth rate. → Crack initiation life depends on crack tip radius. → Crack initiation life depends on the characteristic distance. → Characteristic distance depends on the loading conditions. → Vibration + cyclic load gives lower fatigue life.
Incomplete (bending) fractures of the mandibular condyle in children
International Nuclear Information System (INIS)
Ahrendt, D.; Swischuk, L.E.; Hayden, C.K. Jr.; Texas Univ., Galveston
1984-01-01
Incomplete, bending or bowing fractures of the mandibular condyle in children frequently go undetected. The reason is that the bending deformity often is subtle and passes for normal. This is especially true if the fractures are bilateral. (orig.)
Heat pipe turbine vane cooling
Energy Technology Data Exchange (ETDEWEB)
Langston, L.; Faghri, A. [Univ. of Connecticut, Storrs, CT (United States)
1995-10-01
The applicability of using heat pipe principles to cool gas turbine vanes is addressed in this beginning program. This innovative concept involves fitting out the vane interior as a heat pipe and extending the vane into an adjacent heat sink, thus transferring the vane incident heat transfer through the heat pipe to heat sink. This design provides an extremely high heat transfer rate and an uniform temperature along the vane due to the internal change of phase of the heat pipe working fluid. Furthermore, this technology can also eliminate hot spots at the vane leading and trailing edges and increase the vane life by preventing thermal fatigue cracking. There is also the possibility of requiring no bleed air from the compressor, and therefore eliminating engine performance losses resulting from the diversion of compressor discharge air. Significant improvement in gas turbine performance can be achieved by using heat pipe technology in place of conventional air cooled vanes. A detailed numerical analysis of a heat pipe vane will be made and an experimental model will be designed in the first year of this new program.
On the computer simulation of LMFBR piping systems
International Nuclear Information System (INIS)
A-Moneim, M.T.; Chang, Y.-W.; Fistedis, S.H.
1977-01-01
A two-dimensional coupled hydrodynamic-structural response analysis of piping systems is described. Implicit Continuous-Fluid Eulerian (ICE) technique is utilized in the hydrodynamics while a finite-element technique is used in the structural analysis. Different piping components such as elbows, valves, reducers, expansions, heat exchangers, and tees are modelled and coupled with the straight pipe model. An axisymmetric general component model that can be used in modelling valves, reducers, expansions, and heat exchangers is described. At the inlet and outlet region of such component the cross-sectional area may change suddently or gradually, or many not change at all. Among the options available in this model are deformable exterior walls, interior rigid wall simulation, and tube bundle effect. Exterior walls of pipes and components are treated as thin axisymmetric shell. A convected coordinate explicit finite-element scheme for large displacement small strain, elastic-plastic material behavior in which membrane and bending strengths are accounted for is employed. The strains are linearly related to the displacement of the element relative to its convective coordinates, and similarly, the nodal forces are linearly related to the elements stresses. The coupling of the hydrodynamics and structural problems is done in such a way that the hydrodynamics supplies the structure with a pressure loading and the structure supplying the hydrodynamics with a moving boundary condition. Because of the difficulties of handling interior walls that may occupy partial zones, the walls are assumed rigid and limited in their orientation to be parallel to the radial or axial directions, their position to zone boundaries, and their thickness to zero
Reliability analysis of stiff versus flexible piping
International Nuclear Information System (INIS)
Lu, S.C.
1985-01-01
The overall objective of this research project is to develop a technical basis for flexible piping designs which will improve piping reliability and minimize the use of pipe supports, snubbers, and pipe whip restraints. The current study was conducted to establish the necessary groundwork based on the piping reliability analysis. A confirmatory piping reliability assessment indicated that removing rigid supports and snubbers tends to either improve or affect very little the piping reliability. The authors then investigated a couple of changes to be implemented in Regulatory Guide (RG) 1.61 and RG 1.122 aimed at more flexible piping design. They concluded that these changes substantially reduce calculated piping responses and allow piping redesigns with significant reduction in number of supports and snubbers without violating ASME code requirements. Furthermore, the more flexible piping redesigns are capable of exhibiting reliability levels equal to or higher than the original stiffer design. An investigation of the malfunction of pipe whip restraints confirmed that the malfunction introduced higher thermal stresses and tended to reduce the overall piping reliability. Finally, support and component reliabilities were evaluated based on available fragility data. Results indicated that the support reliability usually exhibits a moderate decrease as the piping flexibility increases. Most on-line pumps and valves showed an insignificant reduction in reliability for a more flexible piping design
International Nuclear Information System (INIS)
Heasler, P.G.; Doctor, S.R.
1996-04-01
The piping inspection round robin was conducted in 1981 at the Pacific Northwest National Laboratory (PNNL) to quantify the capability of ultrasonics for inservice inspection and to address some aspects of reliability for this type of nondestructive evaluation (NDE). The round robin measured the crack detection capabilities of seven field inspection teams who employed procedures that met or exceeded the 1977 edition through the 1978 addenda of the American Society of Mechanical Engineers (ASME) Section 11 Code requirements. Three different types of materials were employed in the study (cast stainless steel, clad ferritic, and wrought stainless steel), and two different types of flaws were implanted into the specimens (intergranular stress corrosion cracks (IGSCCs) and thermal fatigue cracks (TFCs)). When considering near-side inspection, far-side inspection, and false call rate, the overall performance was found to be best in clad ferritic, less effective in wrought stainless steel and the worst in cast stainless steel. Depth sizing performance showed little correlation with the true crack depths
A Study on U-bending Technology using Rotary Draw Bending
Energy Technology Data Exchange (ETDEWEB)
Kwak, Ok-gyu; Kim, Won-seok [BHI Co., Gyunsang-Namdo (Korea, Republic of); Ku, Tae-wan [Pusan National Univ., Busan (Korea, Republic of)
2014-10-15
In the steam generator, heat transfer phenomenon for producing the steam between the primary system of the nuclear reactor and the secondary one occurs around the heat transfer tube. That is, the primary coolant with high temperature(320 .deg.. C) and high pressure(157Kgf/cm2) derived from the reactor flows in the heat transfer tube, and the secondary one runs out that tube. Therefore, it is able to mention that the heat transfer tube itself is a boundary of the heat transfer phenomenon. The heat transfer tube bundle of each steam generator used for the PWR and the PHWR(Pressurized Heavy Water Reactor) is generally composed of about 8,000-13,000 U-tubes. And these tubes are the core component as the structural and heat transfer material in the steam generator, which is in charge of cooling about 70% of the cooling surface of the primary system. For achieving the U-bending process with the thin walled tube, generally, a mandrel could be inserted in the tube according to the bending radius. But when the bending radius is small, the tube U-bending process could be also performed without the mandrel. In this study, numerical and experimental investigations on the U-bending process for producing the heat transfer tubes by using the straight and long tubes were carried out with the consideration of the elastic recovery after the U-bending. In the numerical approach, finite element analysis scheme was adopted with a commercial code, ABAQUS Implicit/Explicit. As the precedent study, the related experiment was also performed to verify the predicted results on the ovality and the minimum wall thickness of the U-bending heat transfer tube. Furthermore, its bending process was also conducted to analyze the deformation behavior for the Alloy 690 tube. In this study, the U-bending process was considered to simulate and manufactured the heat transfer tube used for the steam generator. To investigate the deformation behavior of the U-bending process, and a series of the
46 CFR 32.50-15 - Cargo piping on tank vessels constructed on or after July 1, 1951-TB/ALL.
2010-10-01
... TANK VESSELS SPECIAL EQUIPMENT, MACHINERY, AND HULL REQUIREMENTS Pumps, Piping, and Hose for Cargo... heavy, all joints are welded, and bends are installed to provide for expansion and contraction. (2) Tank... shall not pass through spaces containing machinery where sources of vapor ignition are normally present...
Thermal Analysis of Bending Under Tension Test
DEFF Research Database (Denmark)
Ceron, Ermanno; Martins, Paulo A.F.; Bay, Niels
2014-01-01
during testing is similar to the one in the production tool. A universal sheet tribo-tester has been developed, which can run multiple tests automatically from coil. This allows emulating the temperature increase as in production. The present work performs finite element analysis of the evolution......The tribological conditions in deep drawing can be simulated in the Bending Under Tension test to evaluate the performance of new lubricants, tool materials, etc. Deep drawing production with automatic handling runs normally at high rate. This implies considerable heating of the tools, which...... sometimes can cause lubricant film breakdown and galling. In order to replicate the production conditions in bending under tension testing it is thus important to control the tool/workpiece interface temperature. This can be done by pre-heating the tool, but it is essential that the interface temperature...
Nuclear fuels accounting interface: River Bend experience
International Nuclear Information System (INIS)
Barry, J.E.
1986-01-01
This presentation describes nuclear fuel accounting activities from the perspective of nuclear fuels management and its interfaces. Generally, Nuclear Fuels-River Bend Nuclear Group (RBNG) is involved on a day-by-day basis with nuclear fuel materials accounting in carrying out is procurement, contract administration, processing, and inventory management duties, including those associated with its special nuclear materials (SNM)-isotopics accountability oversight responsibilities as the Central Accountability Office for the River Bend Station. As much as possible, these duties are carried out in an integrated, interdependent manner. From these primary functions devolve Nuclear Fuels interfacing activities with fuel cost and tax accounting. Noting that nuclear fuel tax accounting support is of both an esoteric and intermittent nature, Nuclear Fuels-RBNG support of developments and applications associated with nuclear fuel cost accounting is stressed in this presentation