Radio-vulcanization of natural rubber in the latex phase. Study of an experimental 1 tonne per hour production; Radio-vulcanisation du caoutchouc naturel en phase latex. Etude d'une production experimentale de 1 tonne par heure
Leveque, P.; Puig, J.R.; Roudeix, H. [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires
After briefly reviewing the main research carried out on the radio-vulcanization of latex and elastomers, a description is given of 4 types of cell which have been used successively with a view to industrial irradiation. They have made it possible to acquire the information necessary for resolving the main problem arising during irradiation - the formation of coagulum. The first two cell are designed for irradiation by a horizontal beam ('Dynamitron'), the two others use a vertical beam ('Circe'). The study of the properties of the rubber obtained shows it to compare favorably with 'Revultex'. In the appendix are given some characteristics of natural latex and information about its processing. (authors) [French] Apres un rappel des principales etudes sur la radio-vulcanisation du latex et des elastomeres, on decrit les quatre types de cellules successivement essayes en vue de l'irradiation industrielle. Ils ont permis d'acquerir les informations necessaires a la resolution du probleme principal pose par l'irradiation, la formation de coagulum au cours de celle,-ci. Les deux premiers sont concus pour l'irradiation par un faisceau horizontal ('Dynamitron'), les derniers par un faisceau vertical ('Circe'). L'etude des proprietes du caoutchouc obtenu montre qu'il se compare favorablement au 'Revultex'. Un apercu est donne en annexe des caracteristiques du latex naturel et de sa mise en oeuvre. (auteurs)
Gojić Mirko T.
Full Text Available The mixtures of elastomer compounds based on natural and 1,4-cispolybutadiene rubber of 80:20 ratio, were used for the investigation of adhesion promoters influence on adhesion of vulcanisate to steel cord. Ni-stearate and resorsynol-formaldehyde resin combined with hexamethylenetetramine in various mass ratios were included as adhesion promoters. Elastomer mixtures were prepared using a laboratory double mill, and the rheological and vulcanization characteristics were examined on a vulcameter provided with an oscillating disc, a higher temperature of 145 °C. The crosslinking of the mixture was carried out by press, at a temperature of 145 °C and specific pressure of 40 bar, in period of 45 minutes. A wide number of standardized methods for physical mechanical characterization of vulcanization prior and after accelerated aging were used. The adhesion of vulcanizate bond with zinc coated steel cord was determined according to the so called H-test, by measuring the pulling-out force of the cord from the vulcanized block, and the degree of coverage of cord with vulcanizate after separation. The results of examinations show significant dependence of physico-mechanical characteristics and adhesion forces on the type and amount of used adhesion promoters in experimental elastomer mixtures.
Bear, Joseph C; Peveler, William J; McNaughter, Paul D; Parkin, Ivan P; O'Brien, Paul; Dunnill, Charles W
Composites of sulphur polymers with nanoparticles such as PbS, with tunable optical properties are reported. A hydrothermal route incorporating pre-formed nanoparticles was used, and their physical and chemical properties evaluated by transmission and scanning electron microscopy, thermogravimetric and elemental analyses. These polymers are easily synthesised from an industrial waste material, elemental sulphur, can be cast into virtually any form and as such represent a new class of materials designed for a responsible energy future.
Geertsma RE; Orzechowski TJH; Jonker M; Dorpema JW; Asten JAAM van; LGM
Door middel van cytotoxiciteitstesten is aangetoond dat RVNRL (straling-gevulcaniseerde natuurlijke latex rubber) materialen aanzienlijk minder cytotoxisch zijn dan zwavel-gevulcaniseerde materialen. Dit is een sterke aanwijzing dat een deel van de allergieproblemen, namelijk de zogeheten Type
Full Text Available Reactive processing combines melt mixing process and chemical reaction simultaneously. TPVs are produced by such reactive processing. Polymer modification with high energy electrons is based on generation of excited atoms or molecules and ions for subsequent molecular changes via radical induced chemical reactions. In the present study, electron induced reactive processing is used for the development of TPVs. A 1.5 MeV electron accelerator was directly coupled to an internal mixer in order to induce chemical reactions by energy input via high energy electrons under dynamic conditions of melt mixing of polypropylene (PP and ethylene propylene diene monomer rubber (EPDM. The influence of absorbed dose (25 to 100 kGy as well as electron energy (1.5 and 0.6 MeV and electron treatment time (15 to 60 s have been studied. Increased values of both tensile strength and elongation at break of the TPVs indicate in-situ compatibilisation of PP and EPDM as well as cross-linking in the EPDM phase upon electron induced reactive processing. Dynamic mechanical analyses showed a decrease in value of glass transition temperature peak of EPDM in tangent delta curve with increasing dose. This also indicates higher degree of cross-linking in EPDM phase, which is further supported by a gel content that is higher than the EPDM content itself in the blend.
Becerra, M. B.
Full Text Available This paper presents the development of an eco-efficient product/process, which has improved mechanical properties from the introduction of natural fibres in the EPDM (Ethylene-Propylene-Diene-Terpolymer rubber formulation. The optimisation analysis is made by a fractional factorial design 211-7. Different formulations were evaluated using a multi-response desirability function, with the aim of finding efficient levels for the manufacturing time-cycle, improving the mechanical properties of the product, and reducing the raw material costs. The development of an eco-efficient product/process generates a sustainable alternative to conventional manufacturing.
Heideman, G.; Noordermeer, Jacobus W.M.; Datta, Rabin; van Baarle, Ben
Because of environmental concerns, the zinc content in rubber compounds has come under scrutiny. The research described in this article encompasses zinc-oxide, various zinc-complexes and alternative metal oxides as activators for sulphur vulcanisation. Regarding zinc complexes, it can be concluded
Alvarez Grima, Maria Montserrat
Peroxide vulcanisation is a widely used cure system for elastomers and offers many possibilities for use, mainly because of the availability of co-agents and scorch retarders. The range of applications of peroxide cure could significantly be widened, if certain mechanical properties could be improve
Raffoul, S.; Garcia, R; Pilakoutas, K.; Guadagnini, M.; Flores Medina, N.
This article investigates experimentally the behaviour of rubberised concrete (RuC) with high rubber content so as to fully utilise the mechanical properties of vulcanised rubber. The fresh properties and short-term uniaxial compressive strength of 40 rubberised concrete mixes were assessed. The parameters examined included the volume (0–100%) and type of mineral aggregate replacement (fine or coarse), water or admixture contents, type of binder, rubber particle properties, and rubber surface...
Full Text Available Particulate fillers (carbon black and silica and short fibre (aromatic polyamide, Kevlar have been utilised to produce rubber composites based on acrylonitrile-co-butadiene rubber (NBR. Mechanical properties of these composites have been determined and compared with unfilled rubber vulcanisate. The effect of surface treatment on the improvement of strength, in case of Kevlar, has also been considered. The influence of elevated temperature on tear strength, an important failure criterion, has been evaluated. Scanning electron microscopy has been used as a tool to correlate the topographical features associated with changes in the tear strength of the composites.
This book is intended for those people who have a knowledge or understanding of rubber materials and processes but who wish to update their knowledge. It should be read in conjunction with Developments in Rubber Technology-l as that volume discussed developments in natural rubber and selected special purpose synthetic rubbers as well as additives. The authors have been selected for their expertise in each particular field and we, as editors, would like to express our appreciation to the individual authors and also to their companies. Such a book would be impossible to produce without such active cooperation as we have received. Volumes 1 and 2 of Developments in Rubber Technology cover rubbers which are processed and vulcanised in the traditional manner. It is appreciated that the omission of non-vulcanised rubber materials (the so called thermoplastic elastomers) will be unwelcome to many readers but it is intended, because of the size of the subject, to cover these materials in a subsequent volume. A.W. K...
Kumar, V; Tandon, O P
The effects of rubber factory environment on functional integrity of auditory pathway have been studied in forty rubber factory workers using Brainstem Auditory Evoked Potentials (BAEPs) technique to detect early subclinical impairments. Results indicate that 47 percent of the workers showed abnormalities in prolongations of either peak latencies or interpeak latencies when compared with age and sex matched control subjects not exposed to rubber factory environment. The percent distribution of abnormalities (ears affected) were in the order of extrusion and calendering (75%) > vulcanising (41.66%) > mixing (28.57%) > loading and dispatch (23.07%) > tubing (18.75%) sections of the factory. This incidence of abnormalities may be attributed to solvents being used in these units of rubber factory. These findings suggest that rubber factory environment does affect auditory pathway in the brainstem.
Chhabria, Mahesh T; Patel, Shivani; Modi, Palmi; Brahmkshatriya, Pathik S
Thiazole, a unique heterocycle containing sulphur and nitrogen atoms, occupies an important place in medicinal chemistry. It is an essential core scaffold present in many natural (Vitamin B1- Thiamine) and synthetic medicinally important compounds. The versatility of thiazole nucleus demonstrated by the fact that it is an essential part of penicillin nucleus and some of its derivatives which have shown antimicrobial (sulfazole), antiretroviral (ritonavir), antifungal (abafungin), antihistaminic and antithyroid activities. The synthetic importance of thiazole derivatives, its reduced forms and condensed derivatives have been increased much by their recent applications as anticancer (tiazofurin), anthelmintic, vulcanising accelerators (mercaptobenzothiazole) and photographic sensitizers. Thiazole chemistry has developed steadily after the pioneering work of Hofmann and Hantsch. Bogert and co-workers made significant contribution to expand this field. Mills established the importance of thiazole ring in cyanine dyes which is used as photographic sensitizer. Benzothiazole, a fused derivative of thiazole have also proved its commercial value. Present review describes chemical and biological importance of thiazole and its condensed derivatives with an emphasis on recent developments.
Agirre-Olabide, I.; Lion, A.; Elejabarrieta, M. J.
In this work, a four-parameter fractional derivative viscoelastic model was developed to describe the dynamic shear behaviour of magnetorheological elastomers (MREs) as a function of the matrix, particle content and magnetic field. The material parameters were obtained from experimental data measured with a Physica MCR 501 rheometer from the Anton Paar Company, equipped with a magnetorheological cell. The synthetised isotropic MRE samples were based on room-temperature vulcanising silicone rubber and spherical carbonyl iron powder micro particles as fillers, and seven volumetric particle contents were studied. The influence of particle contents was included in each parameter of the four-parameter fractional derivative model. The dependency of the storage modulus as a function of an external magnetic field (magnetorheological (MR) effect) was studied, and a dipole–dipole interaction model was used. A new three-dimensional magneto-viscoelastic model was developed to couple the viscoelastic model, the particle-matrix interaction and the magneto-induced modulus model, which predicts the influence of the magnetic field and the particle content in the MR effect of isotropic MREs.
F. B. Mainier
Full Text Available The pollutants found in emissions from cement plants depend on the processes used and the operation of the clinker kilns. Another crucial aspect concerns the characteristics of raw materials and fuels. The intensive use of fuels in rotary kilns of cement plants and the increasing fuel diversification, including fuels derived from coal and oil, from a multitude of industrial waste and from biomass, charcoal and agricultural waste (sugarcane bagasse, rice husk, is increasing the possibilities of combinations or mixtures of different fuels, known as blends. Thus, there are socio-environmental impacts associated with the burning of alternative fuels in clinker kilns. In view of the growing trend of entrepreneurs who want to target the waste produced in their unit and of the owners of the cement plants who want to reduce their production costs by burning a waste with lower cost than conventional fuels, it is necessary to warn that a minimum level of environmental care should be followed regarding these decisions. It is necessary to monitor the points of emission from cement kilns and in the wider area influenced by the plant, in order to improve environmental quality. Laboratory studies of burning vulcanised rubber contaminated with arsenic simulate the burning of used tyres in cement clinker kilns producing SO2 and As2O3.
Pan, Suhong; Sun, Yali; Zhang, Gan; Li, Jun; Xie, Qilai; Chakraborty, Paromita
2-(4-Morpholinyl) benzothiazole (24MoBT) and N-cyclohexyl-2-benzothiazolamine (NCBA), which are present in automobile tires, are impurities of the vulcanisation accelerators OBS and CBS, respectively, as defined by the Japan Industrial Standard. To assess 24MoBT and NCBA as markers to trace the usage patterns of OBS and CBS in developing countries, urban dusts were collected from five representative cities of China and India for the analysis of 24MoBT and NCBA. The concentrations in these dust samples were found to be within the range of 3.40-151 ng g-1 for 24MoBT and nd-56.9 ng g-1 for NCBA. The higher levels of 24MoBT may indicate that the traditional accelerator OBS is still used in vehicle tires, whereas the relatively lower contents of NCBA are mainly related to the lesser use of CBS tires. The individual fractions of 24MoBT and NCBA in BTs (24MoBT + NCBA) are compared among cities, and the results show that the fraction sequence is consistent with the number of vehicles and the cities' economic development. This study indicates not only that 24MoBT is presently more suitable for tracing tire wear emissions than NCBA in China but also that there is a potential to assess the impact of traffic sources on urban environments using BTs.
Full Text Available The purpose of this research was to determine the physical properties and functional groups on O-ring rubber seals made of thermoplastic elastomers blend NBR and PVC. Composition of the NBR / PVC were successively varied : 90/10; 85/15; 80/20; 75/25; 70/30 and 65/35 phr. Mixing process between NBR/PVC with additive used a two roll mill within a temperature of 60º - 80 ºC, the vulcanization process used a hydraulic press at a temperature of 170 oC and pressure of 150 kg/cm2. The physical properties were evaluated including tensile strength, elongation at break, hardness, before and after aging, hardness after immersion in isooctane and swelling while analysis of functional groups was also carried out by method of Fourier Transform Infrared Spectrophotometer (FTIR. The result of the best vulcanized was characterized by tensile strength 188.93 kg/cm2, the change of tensile strength after aging 2.50%, elongation at break of 400%, the change of elongation at break after aging was 12.5%, hardness 75 shore A, the change of hardness after aging 0%, the change of hardness after immersion in isooctane 1.3%, swelling 0.8% and functional group of vulcanisate was indicated by new peak (OH at wave band of 3468 cm-1. Those formula met the requirements of the technical specifications of ASTM D 2000 seal O-ring.
Full Text Available ‘Konstige tanden’ – False teeth made of bone and ivory from Dutch collectionsDental healthcare in the past was not as advanced as nowadays. Most people who suffered from caries (or worse had no other option than to have the ‘bad’ tooth extracted. A set of false teeth was only an option the rich could afford. Finding a suitable material for these prostheses was a struggle for the manufacturers. For a long period ivory, and sometimes bone, was the only option.The aim of this study was to examine more than one hundred false teeth made of bone and ivory from archaeological and museum collections, with the purpose to identify the used materials and to investigate the development of these dentures. Archaeological examples were the oldest false teeth recovered, the oldest dating to the 17th century.A persistent misinterpretation is the use of walrus ivory for the manufacture of false teeth in the time under investigation. Both walrus and hippopotamus ivory have been misidentified for a long time mainly because both species have been named ‘seahorse’. Of all the examined dentures 71% was made of hippopotamus ivory, 18% of walrus ivory, 8% of elephant ivory and only 3% of bone. Before the discovery of vulcanised rubber in the mid-19th century hippopotamus ivory was the best material to manufacture false teeth, because of the hard enamel layer which retained its white colour much longer than other materials. Archaeological finds show that hippopotamus ivory was imported for only one purpose: the manufacture of false teeth.These false teeth were probably made more often by ivory workers rather than by ‘tooth masters’. Although ivory false teeth were a good solution for esthetical reasons and to regain speech and chewing abilities, the lack of hygiene must have caused a lot of pain and trouble to their rich wearers.
Behanam, Mohammed; Ahila, S.C.; Jei, J. Brintha
Introduction Replication of natural skin colour in maxillofacial prosthesis has been traditionally done using trial and error method, as concrete shade guides are unavailable till date. Hence a novel custom made intrinsic silicone shade guide has been attempted for Indian population. Aim Reconstruction of maxillofacial defects is challenging, as achieving an aesthetic result is not always easy. A concoction of a novel intrinsic silicone shade guide was contemplated for the study and its reproducibility in clinical practice was analysed. Materials and Methods Medical grade room temperature vulcanising silicone was used for the fabrication of shade tabs. The shade guide consisted of three main groups I, II and III which were divided based upon the hues yellow, red and blue respectively. Five distinct intrinsic pigments were added in definite proportions to subdivide each group of different values from lighter to darker shades. A total number of 15 circular shade tabs comprised the guide. To validate the usage of the guide, visual assessment of colour matching was done by four investigators to investigate the consent of perfect colour correspondence. Data was statistically analysed using kappa coefficients. Results The kappa values were found to be 0.47 to 0.78 for yellow based group I, 0.13 to 0.65 for red based group II, and 0.07 to 0.36 for blue based group III. This revealed that the shade tabs of yellow and red based hues matched well and showed a statistically good colour matching. Conclusion This intrinsic silicone shade guide can be effectively utilised for fabrication of maxillofacial prosthesis with silicone in Indian population. A transparent colour formula with definite proportioning of intrinsic pigments is provided for obtaining an aesthetic match to skin tone. PMID:27190946
Full Text Available The possibility of microwaves utilisation in drying processes of different materials (e.g. wood, textiles, coffee, paper, treating of synthetics, glass and ceramic materials, vulcanisation of gum, melting of ferrous and non-ferrous ores, intensification processes of disintegration of raw materials, desulphurization of coal as well as in processes of disposing hazardous wastes is studied. The presented paper describes the influence of microwave radiation on on the change of magnetic properties of minerals and ores. The modification of magnetic properties of valuable components of irradiated ores increases the efficiency of process of their magnetic separation. Changes of magnetic properties of samples were evaluated by measuring the magnetic susceptibility and by X-ray diffraction analysis before and after their microwave heating.Thermal pretreatment of weakly magnetic ores by applying of microwave radiation is tested on the samples of iron spathic ore from the Rudòany deposit (25.1 % of Fe, 5.1 % of SiO2 and the Niná Slaná ore (31.1 % of Fe, 9.6 % of SiO2. The influence of microwave on a rate of change of iron spathic ore to magnetite depending on the time of heating was observed for a grain size of 0.5 1 mm at a constant oven output of 900 W. The weight of tested samples was 100 g. After 10 min. of heating, an essential change of magnetic properties of ore samples from both deposits occurs and after 15 min. a rapid growth of magnetic susceptibility value is observed. This fact testifies about an intensive decomposition of siderite. The achieved values of magnetic susceptibility, results of chemical analyses as well as the X-ray diffraction records of irradiated samples confirmed the formation of new strongly magnetic mineral phases. Finally, after 40 min. of heating, a sintering of grains resulting in agglomerates, accompanied by molten mass creation, were observed.
Viviane X. Moreira
Full Text Available A influência do resíduo de poli(etileno-co-acetato de vinila (EVAR no desempenho mecânico de composições vulcanizadas de NBR foi estudada. A concentração ótima de EVAR, a qual apresentou maior valor de tensão na ruptura, foi de 50 phr. Além disso, a influência do EVA e do EVAR funcionalizado com grupos tióis (EVALSH e do EVAR modificado com anidrido maleico (EVARCO como agentes compatibilizantes foi estudada. O copolímero EVALSH atuou como acelerador no processo de vulcanização, sendo observado um decréscimo do tempo de vulcanização. Uma melhora na resistência ao envelhecimento também foi observada. A adição de 10 phr de EVARCO resultou na redução do tempo de vulcanização e em uma melhora na maior parte das propriedades avaliadas. As propriedades termodinâmico-mecânicas foram avaliadas por análises de DMTA. Os estudos da interação entre a fase dispersa e a fase matriz foram realizados utilizando-se microscopia eletrônica de varredura (MEV.The influence of poly(ethylene-co-vinyl acetate (EVA waste (EVAR on the mechanical performance of NBR vulcanisates compounds was studied. The optimum concentration of EVAR, which has presented higher ultimate tensile stress, was found at 50 phr. In addition, the influence of EVA and EVAR functionalized with mercaptan groups (EVALSH and EVAR functionalized with maleic anidride (EVARCO as compatibilizing agents was studied. The copolymer EVALSH acted as accelerator for the curing system, since a decreasing of the curing time was observed. An improvement of ageing resistance was also observed. The addition of EVARCO resulted in a reduction of the curing time and an improvement of most of evaluated properties. The thermodynamic-mechanic properties were investigated by DMTA analysis. The studies on the interaction between dispersed phase and matrix were performed by scanning electron microscopy (SEM.
Full Text Available Abstract The objective of the research was to investigate the utilization of Precipitated Calcium Carbonate (PCC as filler in producing sport shoe rubber soles. PCC is a white filler needed for production of nonblack colour rubber products. There are four types of PCC that have been used including two local PCC from Wonosari and East Java, and two imported PCC from Japan and Taiwan. The amount of PCC added into the sport shoe sole rubber compound was varied in 30,45,60,75 and 90 per hundred rubber (phr. The compounding was carried-out by using two roll mills machine, and the compound was subsequently measured their optimum vulcanization time by using rheometer. The produced compound was then subjected to vulcanistion process by using hydrolic press at temperature 1500C and pressure 150 kg/ cm2. The quality of shoes sole vulcanisates were compare to standard quality of SNI. 12-7075-2005 about cemented system sport shoes. The results indicated that the best formula of rubber compound for sport shoes sole were made by using NR 80 phr, NBR 20 phr, paraffinic oil 10 phr, aluminium silicate 30 phr, ZnO 5 phr, TiO2 10 phr, stearic acid 1 phr, vulkanox SP 1 phr, paraffin wax 1 phr, TMTD 0,5 phr, CBS 2 phr, sulphur 1,2 phr with the amount of PCC Actifort 700 of 45 phr. The best formula meet the requirement SNI 12-7075-2005 and they were characterized by tensile sterength 16,79 N/mm2, elongation at break 529,92% tear resistance 9,06 N/mm2, specific gravity 1,28 g/cm3, hardness 55 shore A, Grasselli absrassion resistancing filler. The local PCC from Wonosari can be used for substitution of the imported PCC as the white filler for the production of rubber compound sport shoes sole. However, particle size reduction and coating or surface treatment of local PCC were needed for improving the quality and the role of reinforcing filler.