WorldWideScience

Sample records for volume ray casting

  1. Direct Multifield Volume Ray Casting of Fiber Surfaces.

    Science.gov (United States)

    Wu, Kui; Knoll, Aaron; Isaac, Benjamin J; Carr, Hamish; Pascucci, Valerio

    2017-01-01

    Multifield data are common in visualization. However, reducing these data to comprehensible geometry is a challenging problem. Fiber surfaces, an analogy of isosurfaces to bivariate volume data, are a promising new mechanism for understanding multifield volumes. In this work, we explore direct ray casting of fiber surfaces from volume data without any explicit geometry extraction. We sample directly along rays in domain space, and perform geometric tests in range space where fibers are defined, using a signed distance field derived from the control polygons. Our method requires little preprocess, and enables real-time exploration of data, dynamic modification and pixel-exact rendering of fiber surfaces, and support for higher-order interpolation in domain space. We demonstrate this approach on several bivariate datasets, including analysis of multi-field combustion data.

  2. Volume Ray Casting with Peak Finding and Differential Sampling

    KAUST Repository

    Knoll, A.

    2009-11-01

    Direct volume rendering and isosurfacing are ubiquitous rendering techniques in scientific visualization, commonly employed in imaging 3D data from simulation and scan sources. Conventionally, these methods have been treated as separate modalities, necessitating different sampling strategies and rendering algorithms. In reality, an isosurface is a special case of a transfer function, namely a Dirac impulse at a given isovalue. However, artifact-free rendering of discrete isosurfaces in a volume rendering framework is an elusive goal, requiring either infinite sampling or smoothing of the transfer function. While preintegration approaches solve the most obvious deficiencies in handling sharp transfer functions, artifacts can still result, limiting classification. In this paper, we introduce a method for rendering such features by explicitly solving for isovalues within the volume rendering integral. In addition, we present a sampling strategy inspired by ray differentials that automatically matches the frequency of the image plane, resulting in fewer artifacts near the eye and better overall performance. These techniques exhibit clear advantages over standard uniform ray casting with and without preintegration, and allow for high-quality interactive volume rendering with sharp C0 transfer functions. © 2009 IEEE.

  3. Streaming Model Based Volume Ray Casting Implementation for Cell Broadband Engine

    Directory of Open Access Journals (Sweden)

    Jusub Kim

    2009-01-01

    Full Text Available Interactive high quality volume rendering is becoming increasingly more important as the amount of more complex volumetric data steadily grows. While a number of volumetric rendering techniques have been widely used, ray casting has been recognized as an effective approach for generating high quality visualization. However, for most users, the use of ray casting has been limited to datasets that are very small because of its high demands on computational power and memory bandwidth. However the recent introduction of the Cell Broadband Engine (Cell B.E. processor, which consists of 9 heterogeneous cores designed to handle extremely demanding computations with large streams of data, provides an opportunity to put the ray casting into practical use. In this paper, we introduce an efficient parallel implementation of volume ray casting on the Cell B.E. The implementation is designed to take full advantage of the computational power and memory bandwidth of the Cell B.E. using an intricate orchestration of the ray casting computation on the available heterogeneous resources. Specifically, we introduce streaming model based schemes and techniques to efficiently implement acceleration techniques for ray casting on Cell B.E. In addition to ensuring effective SIMD utilization, our method provides two key benefits: there is no cost for empty space skipping and there is no memory bottleneck on moving volumetric data for processing. Our experimental results show that we can interactively render practical datasets on a single Cell B.E. processor.

  4. Real-Time Ray Casting Rendering of Volume Clipping in Medical Visualization

    Institute of Scientific and Technical Information of China (English)

    CHEN Wei (陈为); HUA Wei (华炜); BAO HuJun (鲍虎军); PENG QunSheng (彭群生)

    2003-01-01

    This paper presents a real-time ray casting rendering algorithm for “volume clip ping plane” as an extension of the conventional ray casting technique. For each viewing direction a (moderate) pre-processing step is performed: the ray traverses the entire volume data (no early ray termination). Its intensity and opacity contributions are divided into several segments which are then sorted and stored by depth. At each sampling position along a segment, accumulated trans parency and color are stored at a moderate memory overhead. For visualizing real-time volume clipping, only relevant segment contributions (maximum two) at the location of the clipping plane are considered, thus reducing the calculation to meet real-time requirements. Compared with the previous work that involves time-consuming re-clipping, re-traversing and re-shading, the proposed method achieves quality identical to ray casting at real-time speed. The performance is indepen dent of the volume resolution and/or the number of clipping planes along a given viewing direction. Therefore it is suitable for real-time “internal volume inspections”, involving one or several cutting planes, typically applied e.g., in medical visualization and material testing applications.

  5. The X-ray Telescope of CAST

    OpenAIRE

    Kuster, M.; Bräuninger, H.; Cébrian, S.; Davenport, M.; Elefteriadis, C.; Englhauser, J.; Fischer, H.; Franz, J.; Friedrich, P.; R. Hartmann; Heinsius, F.H.; Hoffmann, D.H.H.; Hoffmeister, G.; Joux, J. N.; Kang, D.

    2007-01-01

    The Cern Axion Solar Telescope (CAST) is in operation and taking data since 2003. The main objective of the CAST experiment is to search for a hypothetical pseudoscalar boson, the axion, which might be produced in the core of the sun. The basic physics process CAST is based on is the time inverted Primakoff effect, by which an axion can be converted into a detectable photon in an external electromagnetic field. The resulting X-ray photons are expected to be thermally distributed between 1 and...

  6. The X-ray Telescope of CAST

    CERN Document Server

    Kuster, M; Cebrián, S; Davenport, M; Elefteriadis, C; Englhauser, J; Fischer, H; Franz, J; Friedrich, P; Hartmann, R; Heinsius, F H; Hoffmann, Dieter H H; Hoffmeister, G; Joux, J N; Königsmann, K C; Kang, D; Kotthaus, R; Lasseur, C; Lippitsch, A; Lutz, G; Morales, J; Papaevangelou, T; Rodríguez, A; Strüder, L; Vogel, J; Zioutas, K

    2007-01-01

    The Cern Axion Solar Telescope (CAST) is in operation and taking data since 2003. The main objective of the CAST experiment is to search for a hypothetical pseudoscalar boson, the axion, which might be produced in the core of the sun. The basic physics process CAST is based on is the time inverted Primakoff effect, by which an axion can be converted into a detectable photon in an external electromagnetic field. The resulting X-ray photons are expected to be thermally distributed between 1 and 7 keV. The most sensitive detector system of CAST is a pn-CCD detector combined with a Wolter I type X-ray mirror system. With the X-ray telescope of CAST a background reduction of more than 2 orders off magnitude is achieved, such that for the first time the axion photon coupling constant g_agg can be probed beyond the best astrophysical constraints g_agg < 1 x 10^-10 GeV^-1.

  7. The x-ray telescope of CAST

    Science.gov (United States)

    Kuster, M.; Bräuninger, H.; Cebrián, S.; Davenport, M.; Eleftheriadis, C.; Englhauser, J.; Fischer, H.; Franz, J.; Friedrich, P.; Hartmann, R.; Heinsius, F. H.; Hoffmann, D. H. H.; Hoffmeister, G.; Joux, J. N.; Kang, D.; Königsmann, K.; Kotthaus, R.; Papaevangelou, T.; Lasseur, C.; Lippitsch, A.; Lutz, G.; Morales, J.; Rodríguez, A.; Strüder, L.; Vogel, J.; Zioutas

    2007-06-01

    The CERN Axion Solar Telescope (CAST) has been in operation and taking data since 2003. The main objective of the CAST experiment is to search for a hypothetical pseudoscalar boson, the axion, which might be produced in the core of the sun. The basic physics process CAST is based on is the time inverted Primakoff effect, by which an axion can be converted into a detectable photon in an external electromagnetic field. The resulting x-ray photons are expected to be thermally distributed between 1 and 7 keV. The most sensitive detector system of CAST is a pn-CCD detector combined with a Wolter I type x-ray mirror system. With the x-ray telescope of CAST a background reduction of more than 2 orders of magnitude is achieved, such that for the first time the axion photon coupling constant gaγγ can be probed beyond the best astrophysical constraints gaγγ < 1 × 10-10 GeV-1.

  8. The CAST X-ray telescope

    Energy Technology Data Exchange (ETDEWEB)

    Rosu, Madalin M. [Institut fuer Kernphysik, Technische Universitaet Darmstadt (Germany)

    2010-07-01

    CAST (CERN Axion Solar Telescope) is a project at the European Organization for Nuclear Research CERN in Geneva, which searches for Axions coming from the Sun. The most sensitive detector system used at CAST is the X-ray Wolter type I telescope. Its two constituents, the X-ray mirror optics and the fully depleted EPIC pn-CCD detector, were originally built for ABRIXAS and XMM-Newton space missions. Their combined use provides the X-ray telescope with the highest axion discovery potential of all CAST detectors, excellent imaging capability and almost 100% data tacking reliability in conditions of low background which is suppressed by a factor of 155 by focusing the photons from the aperture of the magnet of 14.5 cm{sup 2} to a spot of roughly 9.3 mm{sup 2} on the CCD chip. For achieving a high sensitivity the CCD chip is operated at -130 C in a vacuum vessel made of aluminum and a passive shield of copper and led to reduce the external {gamma}-ray. All these combined with a extremely thin and homogeneous entrance window of 20 nm located on the back side of the chip result in a quantum efficiency of >95% in the photon energy range of 1 to 7 keV, which is the interesting region for the axion search with the CAST experiment.

  9. Direct Isosurface Ray Casting of NURBS-Based Isogeometric Analysis.

    Science.gov (United States)

    Schollmeyer, Andre; Froehlich, Bernd

    2014-09-01

    In NURBS-based isogeometric analysis, the basis functions of a 3D model's geometric description also form the basis for the solution space of variational formulations of partial differential equations. In order to visualize the results of a NURBS-based isogeometric analysis, we developed a novel GPU-based multi-pass isosurface visualization technique which performs directly on an equivalent rational Bézier representation without the need for discretization or approximation. Our approach utilizes rasterization to generate a list of intervals along the ray that each potentially contain boundary or isosurface intersections. Depth-sorting this list for each ray allows us to proceed in front-to-back order and enables early ray termination. We detect multiple intersections of a ray with the higher-order surface of the model using a sampling-based root-isolation method. The model's surfaces and the isosurfaces always appear smooth, independent of the zoom level due to our pixel-precise processing scheme. Our adaptive sampling strategy minimizes costs for point evaluations and intersection computations. The implementation shows that the proposed approach interactively visualizes volume meshes containing hundreds of thousands of Bézier elements on current graphics hardware. A comparison to a GPU-based ray casting implementation using spatial data structures indicates that our approach generally performs significantly faster while being more accurate.

  10. Interactive high-resolution isosurface ray casting on multicore processors.

    Science.gov (United States)

    Wang, Qin; JaJa, Joseph

    2008-01-01

    We present a new method for the interactive rendering of isosurfaces using ray casting on multi-core processors. This method consists of a combination of an object-order traversal that coarsely identifies possible candidate 3D data blocks for each small set of contiguous pixels, and an isosurface ray casting strategy tailored for the resulting limited-size lists of candidate 3D data blocks. While static screen partitioning is widely used in the literature, our scheme performs dynamic allocation of groups of ray casting tasks to ensure almost equal loads among the different threads running on multi-cores while maintaining spatial locality. We also make careful use of memory management environment commonly present in multi-core processors. We test our system on a two-processor Clovertown platform, each consisting of a Quad-Core 1.86-GHz Intel Xeon Processor, for a number of widely different benchmarks. The detailed experimental results show that our system is efficient and scalable, and achieves high cache performance and excellent load balancing, resulting in an overall performance that is superior to any of the previous algorithms. In fact, we achieve an interactive isosurface rendering on a 1024(2) screen for all the datasets tested up to the maximum size of the main memory of our platform.

  11. Fast and robust ray casting algorithms for virtual X-ray imaging

    Science.gov (United States)

    Freud, N.; Duvauchelle, P.; Létang, J. M.; Babot, D.

    2006-07-01

    Deterministic calculations based on ray casting techniques are known as a powerful alternative to the Monte Carlo approach to simulate X- or γ-ray imaging modalities (e.g. digital radiography and computed tomography), whenever computation time is a critical issue. One of the key components, from the viewpoint of computing resource expense, is the algorithm which determines the path length travelled by each ray through complex 3D objects. This issue has given rise to intensive research in the field of 3D rendering (in the visible light domain) during the last decades. The present work proposes algorithmic solutions adapted from state-of-the-art computer graphics to carry out ray casting in X-ray imaging configurations. This work provides an algorithmic basis to simulate direct transmission of X-rays, as well as scattering and secondary emission of radiation. Emphasis is laid on the speed and robustness issues. Computation times are given in a typical case of radiography simulation.

  12. Fast and robust ray casting algorithms for virtual X-ray imaging

    Energy Technology Data Exchange (ETDEWEB)

    Freud, N. [CNDRI, Laboratory of Nondestructive Testing Using Ionizing Radiations, INSA-Lyon Scientific and Technical University, Bat. Antoine de Saint-Exupery, 20, Avenue Albert Einstein, 69621 Villeurbanne Cedex (France)]. E-mail: Nicolas.Freud@insa-lyon.fr; Duvauchelle, P. [CNDRI, Laboratory of Nondestructive Testing Using Ionizing Radiations, INSA-Lyon Scientific and Technical University, Bat. Antoine de Saint-Exupery, 20, Avenue Albert Einstein, 69621 Villeurbanne Cedex (France); Letang, J.M. [CNDRI, Laboratory of Nondestructive Testing Using Ionizing Radiations, INSA-Lyon Scientific and Technical University, Bat. Antoine de Saint-Exupery, 20, Avenue Albert Einstein, 69621 Villeurbanne Cedex (France); Babot, D. [CNDRI, Laboratory of Nondestructive Testing Using Ionizing Radiations, INSA-Lyon Scientific and Technical University, Bat. Antoine de Saint-Exupery, 20, Avenue Albert Einstein, 69621 Villeurbanne Cedex (France)

    2006-07-15

    Deterministic calculations based on ray casting techniques are known as a powerful alternative to the Monte Carlo approach to simulate X- or {gamma}-ray imaging modalities (e.g. digital radiography and computed tomography), whenever computation time is a critical issue. One of the key components, from the viewpoint of computing resource expense, is the algorithm which determines the path length travelled by each ray through complex 3D objects. This issue has given rise to intensive research in the field of 3D rendering (in the visible light domain) during the last decades. The present work proposes algorithmic solutions adapted from state-of-the-art computer graphics to carry out ray casting in X-ray imaging configurations. This work provides an algorithmic basis to simulate direct transmission of X-rays, as well as scattering and secondary emission of radiation. Emphasis is laid on the speed and robustness issues. Computation times are given in a typical case of radiography simulation.

  13. National Metal Casting Research Institute final report. Volume 2, Die casting research

    Energy Technology Data Exchange (ETDEWEB)

    Jensen, D. [University of Northern Iowa, Cedar Falls, IA (United States). Dept. of Industrial Technology] [comp.

    1994-06-01

    Four subprojects were completed: development and evaluation of die coatings, accelerated die life characterization of die materials, evaluation of fluid flow and solidification modeling programs, selection and characterization of Al-based die casting alloys, and influence of die materials and coatings on die casting quality.

  14. Contribute to quantitative identification of casting defects based on computer analysis of X-ray images

    Directory of Open Access Journals (Sweden)

    Z. Ignaszak

    2007-12-01

    Full Text Available The forecast of structure and properties of casting is based on results of computer simulation of physical processes which are carried out during the casting processes. For the effective using of simulation system it is necessary to validate mathematica-physical models describing process of casting formation and the creation of local discontinues, witch determinate the casting properties.In the paper the proposition for quantitative validation of VP system using solidification casting defects by information sources of II group (methods of NDT was introduced. It was named the VP/RT validation (virtual prototyping/radiographic testing validation. Nowadays identification of casting defects noticeable on X-ray images bases on comparison of X-ray image of casting with relates to the ASTM. The results of this comparison are often not conclusive because based on operator’s subjective assessment. In the paper the system of quantitative identification of iron casting defects on X-ray images and classification this defects to ASTM class is presented. The methods of pattern recognition and machine learning were applied.

  15. Development of volume deposition on cast iron by additive manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Niyanth S, Niyanth [ORNL; Dehoff, Ryan R [ORNL; Jordan, Brian H [ORNL; Babu, Suresh S. [University of Tennessee (UTK) and Oak Ridge National Laboratory (ORNL)

    2016-11-10

    ORNL partnered with Cummins to demonstrate the feasibility of using additive manufacturing techniques to help develop repair techniques for refurbished cast iron engine blocks. Cummins is interested in the refurbished engine business due to the increased cost savings and reduced emissions. It is expected that by refurbishing engines could help reduce the green house gas emissions by as much as 85%. Though such repair techniques are possible in principle there has been no major industry in the automotive sector that has deployed this technology. Therefore phase-1 would seek to evaluate the feasibility of using the laser directed energy deposition technique to repair cast iron engine blocks. The objective of the phase-1 would be to explore various strategies and understand the challenges involved. During phase-1 deposits were made using Inconel-718, Nickel, Nr-Cr-B braze filler. Inconel 718 builds showed significant cracking in the heat-affected zone in the cast iron. Nickel was used to reduce the cracking in the cast iron substrate, however the Ni builds did not wet the substrate sufficiently resulting in poor dimensional tolerance. In order to increase wetting the Ni was alloyed with the Ni-Cr-B braze to decrease the surface tension of Ni. This however resulted in significant cracks in the build due to shrinkage stresses associated with multiple thermal cycling. Hence to reduce the residual stresses in the builds the DMD-103D equipment was modified and the cast iron block was pre heated using cartridge heaters. Inconel-718 alloyed with Ni was deposited on the engine block. The pre-heated deposits showed a reduced susceptibility to cracking. If awarded the phase-2 of the project would aim to develop process parameters to achieve a crack free deposit engine block.

  16. Virtual X-ray imaging techniques in an immersive casting simulation environment

    Energy Technology Data Exchange (ETDEWEB)

    Li, Ning [Visual Computing and Virtual Reality Laboratory, Department of Computer Science and Engineering, Ewha Womans University, 405-1, Ewha-SK Telecom Building, 11-1, Daehyun-dong, Seodaemun-gu, 120-750 Seoul (Korea, Republic of)]. E-mail: lining@ewha.ac.kr; Kim, Sung-Hee [Visual Computing and Virtual Reality Laboratory, Department of Computer Science and Engineering, Ewha Womans University, 405-1, Ewha-SK Telecom Building, 11-1, Daehyun-dong, Seodaemun-gu, 120-750 Seoul (Korea, Republic of); Suh, Ji-Hyun [Visual Computing and Virtual Reality Laboratory, Department of Computer Science and Engineering, Ewha Womans University, 405-1, Ewha-SK Telecom Building, 11-1, Daehyun-dong, Seodaemun-gu, 120-750 Seoul (Korea, Republic of); Cho, Sang-Hyun [Center for e-Design, Korea Institute of Industrial Technology, 7-47, Songdo-Dong, Yeonsu-Ku, Inchon (Korea, Republic of); Choi, Jung-Gil [Center for e-Design, Korea Institute of Industrial Technology, 7-47, Songdo-Dong, Yeonsu-Ku, Inchon (Korea, Republic of); Kim, Myoung-Hee [Visual Computing and Virtual Reality Laboratory, Department of Computer Science and Engineering, Ewha Womans University, 405-1, Ewha-SK Telecom Building, 11-1, Daehyun-dong, Seodaemun-gu, 120-750 Seoul (Korea, Republic of) and Center for Computer Graphics and Virtual Reality, Ewha Womans University, 400, Ewha-SK Telecom Building, 11-1, Daehyun-dong, Seodaemun-gu, 120-750 Seoul (Korea, Republic of)]. E-mail: mhkim@ewha.ac.kr

    2007-08-15

    A computer code was developed to simulate radiograph of complex casting products in a CAVE{sup TM}-like environment. The simulation is based on the deterministic algorithms and ray tracing techniques. The aim of this study is to examine CAD/CAE/CAM models at the design stage, to optimize the design and inspect predicted defective regions with fast speed, good accuracy and small numerical expense. The present work discusses the algorithms for the radiography simulation of CAD/CAM model and proposes algorithmic solutions adapted from ray-box intersection algorithm and octree data structure specifically for radiographic simulation of CAE model. The stereoscopic visualization of full-size of product in the immersive casting simulation environment as well as the virtual X-ray images of castings provides an effective tool for design and evaluation of foundry processes by engineers and metallurgists.

  17. Rapid die manufacturing - high pressure casting of low volume non ferrous metals components

    CSIR Research Space (South Africa)

    Pereira, MFV

    2006-11-01

    Full Text Available Pressure Casting of Low Volume Non Ferrous Metals Components Date: 2 November 2006 Slide 2 © CSIR 2006 www.csir.co.za Introduction to RPT • Rapid Prototyping Techniques (RPT) generally used for non functional prototypes • RPT...

  18. A reliable and consistent production technology for high volume compacted graphite iron castings

    Institute of Scientific and Technical Information of China (English)

    Liu Jincheng

    2014-01-01

    The demands for improved engine performance, fuel economy, durability, and lower emissions provide a continual chalenge for engine designers. The use of Compacted Graphite Iron (CGI) has been established for successful high volume series production in the passenger vehicle, commercial vehicle and industrial power sectors over the last decade. The increased demand for CGI engine components provides new opportunities for the cast iron foundry industry to establish efficient and robust CGI volume production processes, in China and globaly. The production window range for stable CGI is narrow and constantly moving. Therefore, any one step single addition of magnesium aloy and the inoculant cannot ensure a reliable and consistent production process for complicated CGI engine castings. The present paper introduces the SinterCast thermal analysis process control system that provides for the consistent production of CGI with low nodularity and reduced porosity, without risking the formation of lfake graphite. The technology is currently being used in high volume Chinese foundry production. The Chinese foundry industry can develop complicated high demand CGI engine castings with the proper process control technology.

  19. 一种改进的光线投射方法%An improved ray casting method

    Institute of Scientific and Technical Information of China (English)

    何士和; 王小鹏; 吴双; 万生阳

    2013-01-01

    Ray casting algorithm is a classical algorithm of volume rendering.However,there is slow rendering speed in its drawing.In this paper,the equidistant resampling in traditional ray casting algorithm is improved by the introduction of the bounding box method and the use of resampling method with variable steps.This ensures a reduction in the number of data volume and projection light,thereby optimizing the resampling process to improve the sampling efficiency.Visualization experiments of medical images demonstrate that this method can improve the rendering speed while ensuring the quality of image.%光线投射算法是体绘制中的经典算法,但其绘制速度较慢.本文对传统的光线投射算法中等间距重采样进行了改进,引入包围盒方法,采用变步长的采样方法,减少冗余数据量和投射光线数量,优化重采样过程,提高采样效率.医学图像可视化实验表明,改进方法能够在保证图像质量的同时,提高绘制速度.

  20. Changes in blood volume and response to vaso-active drugs in horizontally casted primates

    Science.gov (United States)

    Dickey, D. T.; Teoh, K. K.; Sandler, H.; Stone, H. L.

    1982-01-01

    Experiments were performed on horizontally casted primates (male rhesus monkeys) in order to note changes in blood volume caused by horizontal restraint, to compare orthostatic tolerance before and after casting using the responses to upright tilting, to begin to uncover the cardiovascular and neural mechanisms involved in deconditioning, and to compare the data with that obtained from bed-rested human subjects and from humans exposed to weightlessness. Bolus injections of norepinephrine of 2.0 microgram/kg, phenylephrine of 4.0 microgram/kg, and nitroprusside of 2.0 microgram/kg were administered; and aortic pressure and heart rate were recorded during the injections. The results indicate that the horizontally casted primate is a valid animal model for studying the effects of simulated zero-G on the human cardiovascular system.

  1. Operation of an InGrid based X-ray detector at the CAST experiment

    Energy Technology Data Exchange (ETDEWEB)

    Krieger, Christoph; Desch, Klaus; Kaminski, Jochen; Lupberger, Michael [Physikalisches Institut, Universitaet Bonn, Nussallee 12, 53115 Bonn (Germany)

    2015-07-01

    The CERN Axion Solar Telescope (CAST) is searching for axions and other new particles emerging from the Sun and coupling to photons. Those particles are converted into soft X-ray photons in a high magnetic field. To enhance sensitivity for physics beyond the Standard Model it is necessary to cope with weak couplings and low energies, thus requiring an efficient background discrimination as well as a detection threshold below 1 keV. Both requirements are fulfilled by an X-ray detector based on the combination of a Micromegas gas amplification stage with a highly integrated pixel chip (InGrid) which allows to make full use of the Micromegas structure's granularity. The necessary precision in fabrication is achieved by the use of photolithographic postprocessing techniques. The high spatial resolution allows for a topological suppression of background events originating from cosmic rays as well as for the low detection threshold as single electrons can be detected. After the detector's energy threshold was evaluated at an X-ray generator to be low enough to allow for the detection of the carbon K{sub α} line at 277 eV, the detector was mounted at one of CAST's X-ray telescopes and installed along with the necessary infrastructure in 2014. The data taken during the CAST run 2014 is being analysed. Background studies and rates are presented as a first result.

  2. Minimal dead-volume connectors for microfluidics using PDMS casting techniques

    Science.gov (United States)

    Chiou, Chi-Han; Lee, Gwo-Bin

    2004-11-01

    This paper presents a minimal dead-volume micro-connector fabricated using poly-dimethylsiloxane (PDMS) casting techniques for microfluidic applications. A simple and versatile method of fabricating a micro-connector to have an efficient interconnection to external large-scale fluid equipment was demonstrated. To eliminate the dead volume, a capillary was bridged to a micro-channel via a connection channel, which was formed by the removal of a metal wire after the PDMS casting process. The new method does not require any adhesive, precise drilling, delicate alignment procedure and micromachining processes. It could also effectively prevent blocking of the capillaries which was commonly observed while using adhesives. With this approach, detachable and reusable micro-connectors with a minimal dead volume could be achieved. According to leakage tests, the micro-connector could withstand pressures up to 150 psi and a maximum flow rate of 50 µl min-1. The pull-out tests indicated that the PDMS fitting could provide enough mechanical strength for practical applications. Not only does this micro-connector significantly eliminate the dead volume, but it also increases the detection signal. While compared with more conventional Teflon tubing fitting, the micro-connector could reduce by at least 50% the dilution effect for sample loading analysis due to substantial elimination of the dead volume. Most importantly, this micro-connector has greater versatility for coupling capillaries to various kinds of microfluidic chips made of different materials.

  3. 3D Quantitative Analysis of Graphite Morphology in Ductile Cast Iron by X-ray Microtomography

    Science.gov (United States)

    Yin, Yajun; Tu, Zhixin; Zhou, Jianxin; Zhang, Dongqiao; Wang, Min; Guo, Zhao; Liu, Changchang; Chen, Xiang

    2017-08-01

    In this article, X-ray microtomography and color metallographic techniques have been used to perform three-dimensional quantitative characterization of graphite nodule morphology in a step-shaped ductile cast iron casting. Statistical analyses of the graphite nodule count, diameter, sphericity, and spatial distribution have been processed for three samples in detail. The results reveal that graphite nodules in ductile cast iron can be categorized into two categories. The first types are nodules located in eutectic cells (NIECs), and the other one refers to nodules located between the eutectic cells (NBECs). The NIECs possess a larger average diameter but smaller sphericity compared with the NBECs, and the sphericity decreases along with the increasing of diameter. The increasing casting thickness results in an increasing count and percentage of NBECs. In addition, most nodules are NIECs in thin walls instead of NBECs in thick walls. Nonuniform spatial distributions of graphite nodules caused by the existence of NBECs have been found to become more obvious along with the increase of cast thickness.

  4. Final Report, Volume 2, The Development of Qualification Standards for Cast Duplex Stainless Steel

    Energy Technology Data Exchange (ETDEWEB)

    Russell, Steven, W.; Lundin, Carl, D.

    2005-09-30

    The scope of testing cast Duplex Stainless Steel (DSS) required testing to several ASTM specifications, while formulating and conducting industry round robin tests to verify and study the reproducibility of the results. ASTM E562 (Standard Test Method for Determining Volume Fraction by Systematic manual Point Count) and ASTM A923 (Standard Test Methods for Detecting Detrimental Intermetallic Phase in Wrought Duplex Austenitic/Ferritic Stainless Steels) were the specifications utilized in conducting this work. An ASTM E562 industry round robin, ASTM A923 applicability study, ASTM A923 industry round robin, and an ASTM A923 study of the effectiveness of existing foundry solution annealing procedures for producing cast DSS without intermetallic phases were implemented. In the ASTM E562 study, 5 samples were extracted from various cast austenitic and DSS in order to have varying amounts of ferrite. Each sample was metallographically prepared by UT and sent to each of 8 participants for volume fraction of ferrite measurements. Volume fraction of ferrite was measured using manual point count per ASTM E562. FN was measured from the Feritescope{reg_sign} and converted to volume fraction of ferrite. Results indicate that ASTM E562 is applicable to DSS and the results have excellent lab-to-lab reproducibility. Also, volume fraction of ferrite conversions from the FN measured by the Feritescope{reg_sign} were similar to volume fraction of ferrite measured per ASTM E562. In the ASTM A923 applicability to cast DSS study, 8 different heat treatments were performed on 3 lots of ASTM A890-4A (CD3MN) castings and 1 lot of 2205 wrought DSS. The heat treatments were selected to produce a wide range of cooling rates and hold times in order to study the suitability of ASTM A923 to the response of varying amounts on intermetallic phases [117]. The test parameters were identical to those used to develop ASTM A923 for wrought DSS. Charpy V-notch impact samples were extracted from the

  5. Final Report, Volume 2, The Development of Qualification Standards for Cast Duplex Stainless Steel

    Energy Technology Data Exchange (ETDEWEB)

    Russell, Steven, W.; Lundin, Carl, W.

    2005-09-30

    The scope of testing cast Duplex Stainless Steel (DSS) required testing to several ASTM specifications, while formulating and conducting industry round robin tests to verify and study the reproducibility of the results. ASTM E562 (Standard Test Method for Determining Volume Fraction by Systematic manual Point Count) and ASTM A923 (Standard Test Methods for Detecting Detrimental Intermetallic Phase in Wrought Duplex Austenitic/Ferritic Stainless Steels) were the specifications utilized in conducting this work. An ASTM E562 industry round robin, ASTM A923 applicability study, ASTM A923 industry round robin, and an ASTM A923 study of the effectiveness of existing foundry solution annealing procedures for producing cast DSS without intermetallic phases were implemented. In the ASTM E562 study, 5 samples were extracted from various cast austenitic and DSS in order to have varying amounts of ferrite. Each sample was metallographically prepared by UT and sent to each of 8 participants for volume fraction of ferrite measurements. Volume fraction of ferrite was measured using manual point count per ASTM E562. FN was measured from the Feritescope® and converted to volume fraction of ferrite. Results indicate that ASTM E562 is applicable to DSS and the results have excellent lab-to-lab reproducibility. Also, volume fraction of ferrite conversions from the FN measured by the Feritescope® were similar to volume fraction of ferrite measured per ASTM E562. In the ASTM A923 applicability to cast DSS study, 8 different heat treatments were performed on 3 lots of ASTM A890-4A (CD3MN) castings and 1 lot of 2205 wrought DSS. The heat treatments were selected to produce a wide range of cooling rates and hold times in order to study the suitability of ASTM A923 to the response of varying amounts on intermetallic phases [117]. The test parameters were identical to those used to develop ASTM A923 for wrought DSS. Charpy V-notch impact samples were extracted from the castings and wrought

  6. Application of X-ray microtomography to study the influence of the casting microstructure upon the tensile behaviour of an Al–Si alloy

    Energy Technology Data Exchange (ETDEWEB)

    Limodin, Nathalie, E-mail: nathalie.limodin@ec-lille.fr [Laboratoire de Mécanique de Lille (LML), CNRS, UMR 8107, Cité Scientifique, 59650 Villeneuve d’Ascq (France); El Bartali, Ahmed, E-mail: ahmed.elbartali@ec-lille.fr [Laboratoire de Mécanique de Lille (LML), CNRS, UMR 8107, Cité Scientifique, 59650 Villeneuve d’Ascq (France); Ecole Centrale de Lille, 59650 Villeneuve d’Ascq (France); Wang, Long, E-mail: long.wang@ec-lille.fr [Laboratoire de Mécanique de Lille (LML), CNRS, UMR 8107, Cité Scientifique, 59650 Villeneuve d’Ascq (France); Ecole Centrale de Lille, 59650 Villeneuve d’Ascq (France); Lachambre, Joël, E-mail: joel.lachambre@insa-lyon.fr [Laboratoire Matériaux, Ingénierie et Sciences (MATEIS), INSA-Lyon, CNRS, UMR 5510, 20 Av. Albert Einstein, 69621 Villeurbanne (France); Buffiere, Jean-Yves, E-mail: jean-yves.buffiere@insa-lyon.fr [Laboratoire Matériaux, Ingénierie et Sciences (MATEIS), INSA-Lyon, CNRS, UMR 5510, 20 Av. Albert Einstein, 69621 Villeurbanne (France); Charkaluk, Eric, E-mail: eric.charkaluk@ec-lille.fr [Laboratoire de Mécanique de Lille (LML), CNRS, UMR 8107, Cité Scientifique, 59650 Villeneuve d’Ascq (France)

    2014-04-01

    In cast aluminium alloys used in the automotive industry the microstructure inherited from the foundry process has a strong influence on the mechanical properties. In the cylinder heads produced by the Lost Foam Casting process, the microstructure consists of hard intermetallic phases and large gas and microshrinkage pores. To study its influence, full field measurements at the microstructure scale were performed during a tensile test performed in situ under X-ray microtomography. Intermetallics were used as a natural speckle pattern. Feasibility of Digital Volume Correlation on this alloy was proved and the accuracy of the measurement was assessed and discussed in light of the small volume fraction of intermetallics and in comparison with the accuracy of Digital Image Correlation performed on optical images at a finer spatial resolution.

  7. Real-time, ray casting-based scatter dose estimation for c-arm x-ray system.

    Science.gov (United States)

    Alnewaini, Zaid; Langer, Eric; Schaber, Philipp; David, Matthias; Kretz, Dominik; Steil, Volker; Hesser, Jürgen

    2017-03-01

    Dosimetric control of staff exposure during interventional procedures under fluoroscopy is of high relevance. In this paper, a novel ray casting approximation of radiation transport is presented and the potential and limitation vs. a full Monte Carlo transport and dose measurements are discussed. The x-ray source of a Siemens Axiom Artix C-arm is modeled by a virtual source model using single Gaussian-shaped source. A Geant4-based Monte Carlo simulation determines the radiation transport from the source to compute scatter from the patient, the table, the ceiling and the floor. A phase space around these scatterers stores all photon information. Only those photons are traced that hit a surface of phantom that represents medical staff in the treatment room, no indirect scattering is considered; and a complete dose deposition on the surface is calculated. To evaluate the accuracy of the approximation, both experimental measurements using Thermoluminescent dosimeters (TLDs) and a Geant4-based Monte Carlo simulation of dose depositing for different tube angulations of the C-arm from cranial-caudal angle 0° and from LAO (Left Anterior Oblique) 0°-90° are realized. Since the measurements were performed on both sides of the table, using the symmetry of the setup, RAO (Right Anterior Oblique) measurements were not necessary. The Geant4-Monte Carlo simulation agreed within 3% with the measured data, which is within the accuracy of measurement and simulation. The ray casting approximation has been compared to TLD measurements and the achieved percentage difference was -7% for data from tube angulations 45°-90° and -29% from tube angulations 0°-45° on the side of the x-ray source, whereas on the opposite side of the x-ray source, the difference was -83.8% and -75%, respectively. Ray casting approximation for only LAO 90° was compared to a Monte Carlo simulation, where the percentage differences were between 0.5-3% on the side of the x-ray source where the highest dose

  8. Effects of Melt-to-Solid Insert Volume Ratio on the Microstructures and Mechanical Properties of Al/Mg Bimetallic Castings Produced by Lost Foam Casting

    Science.gov (United States)

    Jiang, Wenming; Fan, Zitian; Li, Guangyu; Yang, Li; Liu, Xinwang

    2016-12-01

    A356 aluminum and AZ91D magnesium alloys, which act as a solid insert and a melt, respectively, were used to prepare Al/Mg bimetallic castings using the lost-foam casting process, and the effects of the melt-to-solid volume ratio (VR) on the microstructures, mechanical properties, and fractographies of the Al/Mg bimetallic castings were investigated in this paper. Obtained results show that the average thickness of the reaction layer between aluminum and magnesium significantly increased with increasing VR, and a compact and uniform interface was obtained with a VR of 14.6. The reaction layers of all the bimetallic castings obtained by different VRs mainly consisted of the Al12Mg17 + δ eutectic layer close to the magnesium matrix, the Al12Mg17 + Mg2Si intermediate layer as well as the Al3Mg2 + Mg2Si layer next to the aluminum base. The microhardnesses of reaction layers of all the bimetallic castings with different VRs were considerably higher than those of the magnesium and aluminum matrix alloys, particularly the Al3Mg2 layer. Excessive thick reaction layer and pore defects remarkably weakened the bonding strength of the bimetallic castings, especially pore defects, and a relative maximum shear strength was obtained with a VR of 14.6. The fractographs of the push-out samples showed a change in the fracture surface from a mixed brittle and ductile fracture nature to that of a brittle fracture nature with the increase of VR.

  9. Improved GPU ray-casting for uniform grid%改进的均匀数据场GPU光线投射

    Institute of Scientific and Technical Information of China (English)

    袁斌

    2011-01-01

    Some problems exist in computing gradient, proxy polygon and pre-integration in GPU ray-casting for uniform grid and cracks may be easily produced in multi-block GPU ray-casting. To address these issues, improved GPU ray-casting for uniform grid is designed and implemented in this paper. Main improvements include an improved gradient computing method where that gradient is computed on need and on physical space and upper limit of gradient magnitude is evaluated, single pass GPU pre-integration, volume clipping method that is utilized to compute proxy polygon correctly and crack-free method for multi-block GPU ray-casting. Improved GPU ray-casting in this paper facilitates gradient magnitude modulation so that the interesting substances can be highlighted. It can compute pre-integration rapidly so that one can modify transfer function interactively and interesting features can be found quickly. Volume can be rendered correctly with it and one can peel the front thing and see the internal things. Crack is free when it renders multi-block dataset.%针对均匀数据场GPU光线投射技术中梯度、代理面和预积分计算存在的一些问题和多块绘制中可能存在缝隙的问题,设计了改进的GPU光线投射方法.主要改进有按需在物理空间实时计算梯度,估计梯度上界;单趟GPU预积分;设计体裁剪方法、缝隙消除方法.实验结果表明,改进的GPU光线投射技术便于采用梯度量调制,以突出感兴趣的物质;可以交互修改转换函数,快速发现感兴趣的特征;可以避免绘制错误;还可以逐步剥离前面的物体,看到后面的物体;可以对数据进行漫游;绘制多块数据时没有缝隙.

  10. Search for Solar Axions with the CCD Detector and X-ray Telescope at CAST Experiment

    CERN Document Server

    Rosu, Madalin Mihai; Zioutas, Konstantin

    2015-06-09

    The CERN Axion Solar Telescope (CAST) is an experiment that uses the world’s highest sensitivity Helioscope to date for solar Axions searches. Axions are weakly interacting pseudoscalar particles proposed to solve the so-called Strong Charge-Parity Problem of the Standard Model. The principle of detection is the inverse Primakoff Effect, which is a mechanism for converting the Axions into easily detectable X-ray photons in a strong transverse magnetic field. The solar Axions are produced due to the Primakoff effect in the hot and dense core of from the coupling of a real and a virtual photon. The solar models predict a peak Axion luminosity at an energy of 3 keV originating mostly from the inner 20% of the solar radius. Thus an intensity peak at an energy of 3 keV is also expected in the case of the X-ray radiation resulting from Axion conversion. CAST uses a high precision movement system for tracking the Sun twice a day with a LHC dipole twin aperture prototype magnet, 9.26 meters long and with a field of...

  11. Effect of liquid volume on the evolution of solidified structure in horizontal centrifugal casting

    Science.gov (United States)

    Esaka, H.; Kataoka, Y.; Shinozuka, K.

    2015-06-01

    Horizontal centrifugal casting process is widely applied for long products. However, it often has macro-segregation problems, such as band segregation. In order to understand solidification process in this process, in-situ observation using transparent substances has been performed. Here, the effect of liquid volume in the mold was investigated. Succinonitrile-water alloy was introduced in the glass cell and filling ratio of organic alloy was varied from 70 to 100 vol. % and the rotation rate was set to be 250 rpm. Equiaxed grains formed in case of low filling ratio. On the other hand, no equiaxed grain formed when the filling ratio was 100 vol. %. Strong fluid flow may be induced by the fluctuation of free surface and this may form equiaxed grains. However, when the area of free surface decreased with increasing filling ratio, the influence of free surface diminished and fluid flow was stabilized. Therefore, well-developed columnar zone grew and no equiaxed grains formed.

  12. Cerium-Based, Intermetallic-Strengthened Aluminum Casting Alloy: High-Volume Co-product Development

    Science.gov (United States)

    Sims, Zachary C.; Weiss, D.; McCall, S. K.; McGuire, M. A.; Ott, R. T.; Geer, Tom; Rios, Orlando; Turchi, P. A. E.

    2016-07-01

    Several rare earth elements are considered by-products to rare earth mining efforts. By using one of these by-product elements in a high-volume application such as aluminum casting alloys, the supply of more valuable rare earths can be globally stabilized. Stabilizing the global rare earth market will decrease the long-term criticality of other rare earth elements. The low demand for Ce, the most abundant rare earth, contributes to the instability of rare earth extraction. In this article, we discuss a series of intermetallic-strengthened Al alloys that exhibit the potential for new high-volume use of Ce. The castability, structure, and mechanical properties of binary, ternary, and quaternary Al-Ce based alloys are discussed. We have determined Al-Ce based alloys to be highly castable across a broad range of compositions. Nanoscale intermetallics dominate the microstructure and are the theorized source of the high ductility. In addition, room-temperature physical properties appear to be competitive with existing aluminum alloys with extended high-temperature stability of the nanostructured intermetallic.

  13. pn-CCDs in a Low-Background Environment: Detector Background of the CAST X-ray Telescope

    CERN Document Server

    Kuster, M.; Rodriquez, A.; Kotthaus, R.; Brauninger, H.; Franz, J.; Friedrich, P.; Hartmann, R.; Kang, D.; Lutz, G.; Struder, L.

    2005-01-01

    The CAST experiment at CERN (European Organization of Nuclear Research) searches for axions from the sun. The axion is a pseudoscalar particle that was motivated by theory thirty years ago, with the intention to solve the strong CP problem. Together with the neutralino, the axion is one of the most promising dark matter candidates. The CAST experiment has been taking data during the last two years, setting an upper limit on the coupling of axions to photons more restrictive than from any other solar axion search in the mass range below 0.1 eV. In 2005 CAST will enter a new experimental phase extending the sensitivity of the experiment to higher axion masses. The CAST experiment strongly profits from technology developed for high energy physics and for X-ray astronomy: A superconducting prototype LHC magnet is used to convert potential axions to detectable X-rays in the 1-10 keV range via the inverse Primakoff effect. The most sensitive detector system of CAST is a spin-off from space technology, a Wolter I ty...

  14. Stress/strain Modelling of Casting Processes in the Framework of the Control-Volume Method

    DEFF Research Database (Denmark)

    Hattel, Jesper Henri; Thorborg, Jesper; Andersen, Søren

    1998-01-01

    Realistic computer simulations of casting processes call for the solution of both thermal, fluid-flow and stress/strain related problems. The multitude of the influencing parameters, and their non-linear, transient and temperature dependent nature, make the calculations complex. Therefore the need......, the present model is based on the mainly decoupled representation of the thermal, mechanical and microstructural processes. Examples of industrial applications, such as predicting residual deformations in castings and stress levels in die casting dies, are presented...

  15. Final Report, Volume 4, The Develpoment of Qualification Standards forCast Super Duplex Stainless Steel (2507 Wrought Equivalent)

    Energy Technology Data Exchange (ETDEWEB)

    Hariharan, Vasudevan; Lundin, Carl, D.

    2005-09-30

    was carried out between the ferrite content, hardness values and the type of fracture. SEM was also carried out on the corrosion samples in order to see the difference on the surface after corrosion analysis has been carried out. Energy Dispersive Spectroscopy was carried out on the material acquired from Foundry D in order to determine the variation in the amount of the chemical composition of various elements when the material is subjected to different heat treatment schedules. X-Ray analysis was also carried out in order to verify whether it is possible to identify the different phases present in the material. Volume percentage of ferrite was also calculated from X-Ray diffraction and compared with the Feritscope{reg_sign} and ASTM E562 Manual Point Count data in order to determine whether X-Ray Diffraction is a suitable method for carrying out qualitative analysis of different phases present. From the various tests that were conducted, it was concluded that since ASTM A923 Methods adequately identifies the presence of intermetallic phases in A890-5A grade Cast Super Duplex Stainless Steel A890-5A can be directly included in ASTM A923. Correlation was determined between all the ASTM A923 Test Methods A, B and C and Test Method B were identified as the best method for detecting the presence of detrimental intermetallic phases. The micrographs from the A890-4A grade (now in ASTM A923) were identified as applicable for the A890-5A grade to compare and detect the presence of intermetallic phases. Using these micrographs one can verify whether an A890-5A sample has an unaffected, affected or a possibly affected structure. It was also observed that when compared to the A890-4A grade A890-5A grade is more sensitive to heat treatment. From the ferrite and hardness measurement a correlation was developed between toughness, volume percentage ferrite and hardness of the material. From SEM and EDS the type of intermetallic phase present and its chemical composition was

  16. Final Report, Volume 4, The Development of Qualification Standards for Cast Super Duplex Stainless Steel (2507 Wrought Equivalent)

    Energy Technology Data Exchange (ETDEWEB)

    Hariharan, Vasudevan; Lundin, Carl, W.

    2005-09-30

    carried out between the ferrite content, hardness values and the type of fracture. SEM was also carried out on the corrosion samples in order to see the difference on the surface after corrosion analysis has been carried out. Energy Dispersive Spectroscopy was carried out on the material acquired from Foundry D in order to determine the variation in the amount of the chemical composition of various elements when the material is subjected to different heat treatment schedules. X-Ray analysis was also carried out in order to verify whether it is possible to identify the different phases present in the material. Volume percentage of ferrite was also calculated from X-Ray diffraction and compared with the Feritscope® and ASTM E562 Manual Point Count data in order to determine whether X-Ray Diffraction is a suitable method for carrying out qualitative analysis of different phases present. From the various tests that were conducted, it was concluded that since ASTM A923 Methods adequately identifies the presence of intermetallic phases in A890 5A grade Cast Super Duplex Stainless Steel A890 5A can be directly included in ASTM A923. Correlation was determined between all the ASTM A923 Test Methods A, B and C and Test Method B were identified as the best method for detecting the presence of detrimental intermetallic phases. The micrographs from the A890-4A grade (now in ASTM A923) were identified as applicable for the A890-5A grade to compare and detect the presence of intermetallic phases. Using these micrographs one can verify whether an A890-5A sample has an unaffected, affected or a possibly affected structure. It was also observed that when compared to the A890-4A grade A890-5A grade is more sensitive to heat treatment. From the ferrite and hardness measurement a correlation was developed between toughness, volume percentage ferrite and hardness of the material. From SEM and EDS the type of intermetallic phase present and its chemical composition was determined. The best

  17. Final Report, Volume 1, Metallurgical Evaluation of Cast Duplex Stainless Steels and their Weldments

    Energy Technology Data Exchange (ETDEWEB)

    Wen, Songqing; Lundin, Carl, W.; Batten, Greg, W.

    2005-09-30

    Duplex stainless steels (DSS) are being specified for chloride containing environments due to their enhanced pitting and stress corrosion cracking resistance. They exhibit improved corrosion performance over the austenitic stainless steels. Duplex stainless steels also offer improved strength properties and are available in various wrought and cast forms. Selected grades of duplex stainless steel castings and their welds, in comparison with their wrought counterparts, were evaluated, regarding corrosion performance and mechanical properties and weldability. Multiple heats of cast duplex stainless steel were evaluated in the as-cast, solution annealed (SA) static cast and SA centrifugal cast conditions, while their wrought counterparts were characterized in the SA condition and in the form of as-rolled plate. Welding, including extensive assessment of autogenous welds and a preliminary study of composite welds (shielded metal arc weld (SMAW)), was performed. The evaluations included critical pitting temperature (CPT) testing, intergranular corrosion (IGC) testing, ASTM A923 (Methods A, B and C), Charpy impact testing, weldability testing (ASTM A494), ferrite measurement and microstructural evaluations. In the study, the corrosion performances of DSS castings were characterized and assessed, including the wrought counterparts for comparison. The evaluation filled the pore of lack of data for cast duplex stainless steels compared to wrought materials. A database of the pitting corrosion and IGC behavior of cast and wrought materials was generated for a greater depth of understanding for the behavior of cast duplex stainless steel. In addition, improved evaluation methods for DSS castings were developed according to ASTM A923, A262, G48 and A494. The study revealed that when properly heat treated according to the specification, (1) DSS castings have equal or better pitting and intergranular corrosion resistance than their wrought counterparts; (2) Welding reduces the

  18. Final Report, Volume 1, Metallurgical Evaluation of Cast Duplex Stainless Steels and their Weldments

    Energy Technology Data Exchange (ETDEWEB)

    Wen, Songqing; Lundin, Carl, W.; Batten, Greg, W.

    2005-09-30

    Duplex stainless steels (DSS) are being specified for chloride containing environments due to their enhanced pitting and stress corrosion cracking resistance. They exhibit improved corrosion performance over the austenitic stainless steels. Duplex stainless steels also offer improved strength properties and are available in various wrought and cast forms. Selected grades of duplex stainless steel castings and their welds, in comparison with their wrought counterparts, were evaluated, regarding corrosion performance and mechanical properties and weldability. Multiple heats of cast duplex stainless steel were evaluated in the as-cast, solution annealed (SA) static cast and SA centrifugal cast conditions, while their wrought counterparts were characterized in the SA condition and in the form of as-rolled plate. Welding, including extensive assessment of autogenous welds and a preliminary study of composite welds (shielded metal arc weld (SMAW)), was performed. The evaluations included critical pitting temperature (CPT) testing, intergranular corrosion (IGC) testing, ASTM A923 (Methods A, B and C), Charpy impact testing, weldability testing (ASTM A494), ferrite measurement and microstructural evaluations. In the study, the corrosion performances of DSS castings were characterized and assessed, including the wrought counterparts for comparison. The evaluation filled the pore of lack of data for cast duplex stainless steels compared to wrought materials. A database of the pitting corrosion and IGC behavior of cast and wrought materials was generated for a greater depth of understanding for the behavior of cast duplex stainless steel. In addition, improved evaluation methods for DSS castings were developed according to ASTM A923, A262, G48 and A494. The study revealed that when properly heat treated according to the specification, (1) DSS castings have equal or better pitting and intergranular corrosion resistance than their wrought counterparts; (2) Welding reduces the

  19. A robust segmentation approach based on analysis of features for defect detection in X-ray images of aluminium castings

    DEFF Research Database (Denmark)

    Lecomte, G.; Kaftandjian, V.; Cendre, Emmanuelle

    2007-01-01

    A robust image processing algorithm has been developed for detection of small and low contrasted defects, adapted to X-ray images of castings having a non-uniform background. The sensitivity to small defects is obtained at the expense of a high false alarm rate. We present in this paper a feature...... three parameters and taking into account the fact that X-ray grey-levels follow a statistical normal law. Results are shown on a set of 684 images, involving 59 defects, on which we obtained a 100% detection rate without any false alarm....

  20. Final Report, Volume 4, The Development of Qualification Standards for Cast Super Duplex Stainless Steel (2507 Wrought Equivalent)

    Energy Technology Data Exchange (ETDEWEB)

    Hariharan, Vasudevan; Lundin, Carl, W.

    2005-09-30

    carried out between the ferrite content, hardness values and the type of fracture. SEM was also carried out on the corrosion samples in order to see the difference on the surface after corrosion analysis has been carried out. Energy Dispersive Spectroscopy was carried out on the material acquired from Foundry D in order to determine the variation in the amount of the chemical composition of various elements when the material is subjected to different heat treatment schedules. X-Ray analysis was also carried out in order to verify whether it is possible to identify the different phases present in the material. Volume percentage of ferrite was also calculated from X-Ray diffraction and compared with the Feritscope® and ASTM E562 Manual Point Count data in order to determine whether X-Ray Diffraction is a suitable method for carrying out qualitative analysis of different phases present. From the various tests that were conducted, it was concluded that since ASTM A923 Methods adequately identifies the presence of intermetallic phases in A890 5A grade Cast Super Duplex Stainless Steel A890 5A can be directly included in ASTM A923. Correlation was determined between all the ASTM A923 Test Methods A, B and C and Test Method B were identified as the best method for detecting the presence of detrimental intermetallic phases. The micrographs from the A890-4A grade (now in ASTM A923) were identified as applicable for the A890-5A grade to compare and detect the presence of intermetallic phases. Using these micrographs one can verify whether an A890-5A sample has an unaffected, affected or a possibly affected structure. It was also observed that when compared to the A890-4A grade A890-5A grade is more sensitive to heat treatment. From the ferrite and hardness measurement a correlation was developed between toughness, volume percentage ferrite and hardness of the material. From SEM and EDS the type of intermetallic phase present and its chemical composition was determined. The best

  1. Final Report, Volume 4, The Develpoment of Qualification Standards forCast Super Duplex Stainless Steel (2507 Wrought Equivalent)

    Energy Technology Data Exchange (ETDEWEB)

    Hariharan, Vasudevan; Lundin, Carl, D.

    2005-09-30

    was carried out between the ferrite content, hardness values and the type of fracture. SEM was also carried out on the corrosion samples in order to see the difference on the surface after corrosion analysis has been carried out. Energy Dispersive Spectroscopy was carried out on the material acquired from Foundry D in order to determine the variation in the amount of the chemical composition of various elements when the material is subjected to different heat treatment schedules. X-Ray analysis was also carried out in order to verify whether it is possible to identify the different phases present in the material. Volume percentage of ferrite was also calculated from X-Ray diffraction and compared with the Feritscope{reg_sign} and ASTM E562 Manual Point Count data in order to determine whether X-Ray Diffraction is a suitable method for carrying out qualitative analysis of different phases present. From the various tests that were conducted, it was concluded that since ASTM A923 Methods adequately identifies the presence of intermetallic phases in A890-5A grade Cast Super Duplex Stainless Steel A890-5A can be directly included in ASTM A923. Correlation was determined between all the ASTM A923 Test Methods A, B and C and Test Method B were identified as the best method for detecting the presence of detrimental intermetallic phases. The micrographs from the A890-4A grade (now in ASTM A923) were identified as applicable for the A890-5A grade to compare and detect the presence of intermetallic phases. Using these micrographs one can verify whether an A890-5A sample has an unaffected, affected or a possibly affected structure. It was also observed that when compared to the A890-4A grade A890-5A grade is more sensitive to heat treatment. From the ferrite and hardness measurement a correlation was developed between toughness, volume percentage ferrite and hardness of the material. From SEM and EDS the type of intermetallic phase present and its chemical composition was

  2. Search for chameleons with an InGrid based X-ray detector at the CAST experiment

    Energy Technology Data Exchange (ETDEWEB)

    Desch, Klaus; Kaminski, Jochen; Krieger, Christoph; Schmidt, Sebastian [Physikalisches Institut, Universitaet Bonn, Nussallee 12, 53115 Bonn (Germany)

    2016-07-01

    The CERN Axion Solar Telescope (CAST) searches for axions and also other exotic particles emerging from the Sun. Chameleons, for example, are part of Dark Energy theories. Like Axions they can be converted into soft X-ray photons in a high magnetic field and should result in an X-ray spectrum peaking below 1 keV. Because of their low energy and weak coupling, detectors with low energy threshold and low background rates are mandatory. Both requirements are met by an X-ray detector based on the combination of a Micromegas gas amplification stage with a highly integrated pixel chip which allows to make full use of the Micromegas structure's granularity. It has been demonstrated that these devices can detect even single electrons. Thus, allowing for a topological background suppression as well as for detection of low energy X-ray photons creating only very few primary electrons. After the detection threshold had been evaluated to be low enough to allow for the detection of the carbon K{sub α} line at 277 eV, the detector was mounted at one of CAST's X-ray telescopes and installed along with its infrastructure in 2014. During data taking until end of 2015 background rates of less than 10{sup -4} keV/(cm{sup 2}.s) have been achieved below 2 keV. First preliminary results of the ongoing chameleon analysis and possibly an improved limit for solar chameleons are presented.

  3. Gamma ray densitometry techniques for measuring of volume fractions

    Energy Technology Data Exchange (ETDEWEB)

    Affonso, Renato Raoni Werneck; Silva, Ademir Xavier da; Salgado, Cesar Marques, E-mail: raoniwa@yahoo.com.br, E-mail: ademir@nuclear.ufrj.br, E-mail: otero@ien.gov.br [Instituto de Engenharia Nuclear (IEN/CNEN-RJ), Rio de Janeiro, RJ (Brazil)

    2015-07-01

    Knowledge of the volume fraction in a multiphase flow is of key importance in predicting the performance of many systems and processes. It is therefore an important parameter to characterize such flows. In the context of nuclear techniques, the gamma ray densitometry is promising and this is due to its non-invasive characteristics and very reliable results. It is used in several applications for multiphase flows (water-oil-air), which are employed tools such as: computational fluid dynamics, artificial neural networks and statistical methods of radiation transport, such as the Monte Carlo method. Based on the gamma radiation techniques for measurements of volume fractions, the aim of this paper is to present several techniques developed for this purpose. (author)

  4. Improved Foundry Castings Utilizing CAD/CAM (Computer Aided Design/ Computer Aided Manufacture). Volume 1. Overview

    Science.gov (United States)

    1988-06-30

    temperature gradient during freezing is less than one degree Farenheit per inch. Simple routines for the analysis of fluid flow and heat loss during...casting, the gradient never goes below 6 degrees Farenheit per inch. The gradient approaches zero in Plate D. Thermal gradient is a parameter that may be...Element Methods in Stress Analysis, I. Holand and K Bell, TAPIR, 1969, pp 451 -473. ACKNOWLEDGEMENT This study, part of an overall CAD-CAM process for

  5. A GridPix-based X-ray detector for the CAST experiment

    Science.gov (United States)

    Krieger, C.; Kaminski, J.; Lupberger, M.; Desch, K.

    2017-09-01

    The CAST experiment has been searching for axions and axion-like particles for more than 10 years. The continuous improvements in the detector designs have increased the physics reach of the experiment far beyond what was originally conceived. As part of this development, a new detector based on a GridPix readout had been developed in 2014 and was mounted on the CAST experiment during the end of the data taking period of 2014 and the complete period in 2015. We report on the detector design, its advantages and the performance during both periods.

  6. X-ray tomographic imaging of Al/SiC{sub p} functionally graded composites fabricated by centrifugal casting

    Energy Technology Data Exchange (ETDEWEB)

    Velhinho, A. E-mail: ajv@fct.unl.ptajv@engmateriais.eng.uminho.pt; Sequeira, P.D.; Martins, Rui; Vignoles, G.; Braz Fernandes, F.; Botas, J.D.; Rocha, L.A

    2003-01-01

    The present work refers to an X-ray microtomography experiment aiming at the elucidation of some aspects regarding particle distribution in SiC-particle-reinforced functionally graded aluminium composites. Precursor composites were produced by rheocasting. These were then molten and centrifugally cast to obtain the functionally graded composites. From these, cylindrical samples, around 1 mm in diameter, were extracted, which were then irradiated with a X-ray beam produced at the European Synchrotron Radiation Facility. The 3-D images were obtained in edge-detection mode. A segmentation procedure has been adapted in order to separate the pores and SiC particles from the Al matrix. Preliminary results on the particle and pore distributions are presented.

  7. X-ray tomographic imaging of Al/SiC p functionally graded composites fabricated by centrifugal casting

    Science.gov (United States)

    Velhinho, A.; Sequeira, P. D.; Martins, Rui; Vignoles, G.; Braz Fernandes, F.; Botas, J. D.; Rocha, L. A.

    2003-01-01

    The present work refers to an X-ray microtomography experiment aiming at the elucidation of some aspects regarding particle distribution in SiC-particle-reinforced functionally graded aluminium composites. Precursor composites were produced by rheocasting. These were then molten and centrifugally cast to obtain the functionally graded composites. From these, cylindrical samples, around 1 mm in diameter, were extracted, which were then irradiated with a X-ray beam produced at the European Synchrotron Radiation Facility. The 3-D images were obtained in edge-detection mode. A segmentation procedure has been adapted in order to separate the pores and SiC particles from the Al matrix. Preliminary results on the particle and pore distributions are presented.

  8. Accelerated Algorithm of Ray Castingin Medical Volume Rendering%医学体绘制的一种快速光线投射算法

    Institute of Scientific and Technical Information of China (English)

    牛翠霞; 范辉; 杜慧秋

    2006-01-01

    The accelerated direct volume rendering algorithm in medical data sets was discussed. Based on several accelerated techniques of DVR, an efficient ray-casting algorithm was proposed which improved the traditional ray-casting algorithm. The algorithm mainly applies methods of polygon scan conversion and voxelization of casting rays. The algorithm uses the method of determining the convex hull of a set and the intersecting algorithm related directly to x,y, z family planes to clip data sets and rays.%针对医学体数据场的直接体绘制(DVR)的加速算法进行了讨论.基于体绘制的多种加速技术,利用格雷厄姆求凸壳算法和与平面簇求交算法对体数据场和投射光线进行裁剪,结合多边形的扫描线转换和投射光线的离散化、体素化,改进了光线投射算法.

  9. [Flow of molten metal in denture base in horizontal centrifugal casting procedure. (Part 2) Flow, inflow volume and casting time of molten metal passing through several sprues into model denture plate mold (author's transl)].

    Science.gov (United States)

    Okamura, H

    1978-10-01

    Two types of spruing methods were used in the casting of the denture type model pattern (thickness, 0.43 mm). Flow of molten metal in the mold was filmed by the improved system of Part 1. When three sprues were attached to the pattern vertically, molten metal passed through each sprue gate flowed being affected by the direction of gravity and revolution of casting machine, and gathered at the lower part of the mold. Next molten metal filled the mold from the lower part to the upper part. In this spruing type, molten metal turned its direction of flow several times. At the middle stage of casting, the inflow volume per unit time (inflow rate), v (mm3/10-2)s)was evaluated as v = 12.36 + 5.16A-0.16 A2 (A: total cross-sectional areas of sprues). The inflow rate increased with increase of the area of the sprues, but it saturated. When the main sprue and the subsprues were attached at the posterior border, the molten metal filled the mold from the lower part to the upper part quietly. In this spruing type, the casting mold was set facing its sprue gates downwards. The inflow rate at the middle stage of casting was evaluated as v = 21.05 + 1.79 C (C: the cross-sectional area of the main sprue). The inflow rate increased linearly with increase of the area of the main sprue.

  10. [Flow of molten metal in denture base in horizontal centrifugal casting procedure. (Part 1) Flow, inflow volume and casting time of molten metal passing through single aprue into disk type mold (author's transl)].

    Science.gov (United States)

    Okamura, H

    1976-01-01

    A pyrex glass plate was fitted at the bottom of casting ring, and disk type wax pattern (thickness. 0.43 mm) was put on the plate. Five types of sprueing were applied. Pure tin was casted using holizontal centrifugal casting machine. Flow of molten metal was filmed by the motor drive camera with the method of stroboscope. The results were summarized as follows. 1) When the sprue was attached at the center of the disk type mold vertically, moten metal flowed like a concentric circle at the early stage of casting. It was affected gradually by the direction of gravity and revolution, and it filled the mold from the lower part to the upper part. 2) When the sprue gate was attached to the side edge of the mold, and the sprue gate was placed to the forward and backward direction against the revolution direction, molten metal filled from lower part to the upper part. 3) When the sprue gate was placed against upper edge, molten metal flow was affected by the direction of gravity and revolution. When the sprue gate was placed against lower edge, molten metal filled quietry from the lower part to the upper part. 4) Inflow volume per unit time (inflow rate) was small at the early stage of casting. Inflow rate increased and became constant at the next stage. At the latter stage it became small again. 5) Inflow rate increased with the increase of area of sprue. 6) The time which was necessary to fill the volume of 1 cm (about 80% of the mold volume) became short with the increase of area of sprue. It was also influenced by the type of sprueing.

  11. Cellular Automaton Simulation For Volume Changes Of Solidifying Nodular Cast Iron

    Directory of Open Access Journals (Sweden)

    Burbelko A.

    2015-09-01

    Full Text Available Volume changes of the binary Fe-C alloy with nodular graphite were forecast by means of the Cellular Automaton Finite Differences (CA-FD model of solidification. Simulations were performed in 2D space for differing carbon content. Dependences of phase density on temperature were considered in the computations; additionally density of the liquid phase and austenite were deemed as a function of carbon concentration. Changes of the specific volume were forecast on the base of the phase volume fractions and changes of phase density. Density of modeled material was calculated as weighted average of densities of each phase.

  12. Influence of tooth dimension on the initial mobility based on plaster casts and X-ray images : A numerical study.

    Science.gov (United States)

    Hartmann, Martin; Dirk, Cornelius; Reimann, Susanne; Keilig, Ludger; Konermann, Anna; Jäger, Andreas; Bourauel, Christoph

    2017-07-01

    The goal was to determine the influence of different geometric parameters of the tooth on the initial tooth mobility and the position of the center of resistance employing numerical models based on scaled X-ray images and plaster casts. The dimensions of tooth 21 were measured in 21 patients, using radiographs and dental casts. Length and mesiodistal width of the tooth were obtained from the X-ray image and the orovestibular diameter from the plaster cast. Finite element models were generated. Cortical and cancellous bone and the periodontal ligament were simulated to create realistic models. Root length (11-17 mm), mesiodistal width (6-10 mm) and orovestibular thickness (7-9 mm) were varied in 1-mm steps to generate 105 models. In the simulation, each model was loaded with a force of 10 N in vestibulopalatinal direction and with a torque of 10 Nmm to determine tooth displacements and center of resistance. Initial tooth displacement and thus mobility increased with decreasing total root surface. The shortest, slimmest and thinnest tooth showed a total deflection of 0.14 mm at the incisal edge, while the longest, widest and thickest tooth showed a total deflection of 0.10 mm. Changes in mesiodistal width had the greatest influence on initial tooth mobility and changes in orovestibular thickness the least. The teeth's center of resistance was positioned between 37 and 43% of the root length measured from the cervical margin of the alveolar bone. The center of resistance of the longest dental root investigated was located around 6% more cervically compared to the one of the shortest dental root. The influence of root width and thickness on the position of the center of resistance was significantly lower than root length. Geometric parameters significantly impact initial tooth mobility and position of the center of resistance. Thus, tooth dimensions should be considered in orthodontic treatment planning. Dental radiographs represent a sufficient validation tool

  13. Finite volume modeling of the solidification of an axial steel cast impeller

    Directory of Open Access Journals (Sweden)

    M. Copur

    2014-04-01

    Full Text Available In the foundry industry, obtaining the solidification contours in cast geometries are extremely important to know the last location(s to solidify in order to define the correct feeding path and the number of risers. This paper presents three-dimensional simulation of transient conduction heat transfer within an axial impeller, made of AISI 1016 steel, poured and solidified in chemically bonded mold and core medium, by using FVM technique and ANSYS CFX. Specific heat, density and thermal conductivity of AISI 1016 steel, mold and Core materials are considered as functions of temperatures. In this transient thermal analysis, the convection heat transfer phenomenon is also considered at the outer surfaces of the mold. In order to shorten the run-time, the nonlinear transient analysis has been made for 600/3600 segment of the impeller, core and mold. The solidification contours of the impeller as well as isothermal lines in core and mold have been obtained in 3-D. The cooling curves of diff erent points are also shown in the result section.

  14. Numerical modelling of stresses and deformations in casting processes

    DEFF Research Database (Denmark)

    Hattel, Jesper Henri

    1997-01-01

    Keywords: Stresses and deformations, casting, governing equations, thermal strain, control volume method......Keywords: Stresses and deformations, casting, governing equations, thermal strain, control volume method...

  15. Numerical modelling of stresses and deformations in casting processes

    DEFF Research Database (Denmark)

    Hattel, Jesper Henri

    1997-01-01

    Keywords: Stresses and deformations, casting, governing equations, thermal strain, control volume method......Keywords: Stresses and deformations, casting, governing equations, thermal strain, control volume method...

  16. Mushroom body volumes and visual interneurons in ants: comparison between sexes and castes.

    Science.gov (United States)

    Ehmer, Birgit; Gronenberg, Wulfila

    2004-02-01

    The mushroom bodies are brain centers involved in complex behaviors such as learning and orientation. Here we examine the organization of mushroom bodies in ants, focusing on visual input. We describe the structure of visual neurons and compare the volume of brain structures involved in visual processing, especially the optic lobes and parts of the mushroom bodies receiving visual input in males, winged females, and workers of carpenter ants (Camponotus). A relatively small number of neurons connect the medulla with the mushroom bodies, and these neurons have relatively large dendritic fields in the medulla, suggesting low spatial resolution in ants. These neurons terminate in different yet overlapping strata in the mushroom bodies' collar region. While males have larger optic lobes than workers, their collar region is smaller than in females. Male ants have an additional type of medulla-mushroom body neuron with dendrites probing the distal medulla. These neurons are absent in female and worker ants. Most mushroom body Kenyon cells that are postsynaptic to visual input neurons appear to integrate visual as well as antennal input. This is in contrast to honey bees, where visual input to the mushroom bodies is more prominent and where Kenyon cells are not known to combine visual and antennal input.

  17. (60)Co in cast steel matrix: A European interlaboratory comparison for the characterisation of new activity standards for calibration of gamma-ray spectrometers in metallurgy.

    Science.gov (United States)

    Tzika, Faidra; Burda, Oleksiy; Hult, Mikael; Arnold, Dirk; Marroyo, Belén Caro; Dryák, Pavel; Fazio, Aldo; Ferreux, Laurent; García-Toraño, Eduardo; Javornik, Andrej; Klemola, Seppo; Luca, Aurelian; Moser, Hannah; Nečemer, Marijan; Peyrés, Virginia; Reis, Mario; Silva, Lidia; Šolc, Jaroslav; Svec, Anton; Tyminski, Zbigniew; Vodenik, Branko; Wätjen, Uwe

    2016-08-01

    Two series of activity standards of (60)Co in cast steel matrix, developed for the calibration of gamma-ray spectrometry systems in the metallurgical sector, were characterised using a European interlaboratory comparison among twelve National Metrology Institutes and one international organisation. The first standard, consisting of 14 disc shaped samples, was cast from steel contaminated during production ("originally"), and the second, consisting of 15 similar discs, from artificially-contaminated ("spiked") steel. The reference activity concentrations of (60)Co in the cast steel standards were (1.077±0.019) Bqg(-1) on 1 January 2013 12h00 UT and (1.483±0.022) Bqg(-1) on 1 June 2013 12h00 UT, respectively.

  18. The effect of remelting on the melt and casting quality in Al–7%Si–Mg castings

    Energy Technology Data Exchange (ETDEWEB)

    Eisaabadi B, Ghasem [Department of Materials Science and Engineering, Sharif University of Technology, Tehran (Iran, Islamic Republic of); Foundry Technology Center, Korea Institute of Industrial Technology, Incheon (Korea, Republic of); Department of Materials Science and Engineering, Faculty of Engineering, Arak University, Arak (Iran, Islamic Republic of); Tiryakioğlu, Murat, E-mail: m.tiryakioglu@unf.edu [School of Engineering, University of North Florida Jacksonville, FL 32224 (United States); Davami, Parviz [Department of Materials Science and Engineering, Sharif University of Technology, Tehran (Iran, Islamic Republic of); Kim, Shae-Kwang; Yoon, Yong Ok; Yeom, Gil-Yong; Kim, Nam-Seok [Foundry Technology Center, Korea Institute of Industrial Technology, Incheon (Korea, Republic of)

    2014-05-01

    An experiment was conducted to determine whether allowing an aluminum melt to solidify in the crucible and later remelting it would improve the quality of the melt and the casting. To investigate this, data were collected through reduced pressure test, density measurement, metallography, X-ray radiography and tensile testing and analyzed statistically. Results indicated that remelting improved the quality of the melt by reduction of the number of defects in the casting and their area and volume fractions. The improvement in elongation of remelted specimens was found to be statistically significant. Analysis of deformation characteristics showed that the improvement in elongation is due to the improved casting quality after remelting.

  19. Search for solar axions with the X-ray telescope of the CAST experiment (phase II); Suche nach solaren Axionen mit dem Roentgenteleskop des CAST-Experiments (Phase II)

    Energy Technology Data Exchange (ETDEWEB)

    Nordt, Annika

    2009-10-14

    The CAST (CERN Solar Axion Telescope) experiment is searching for solar axions by their conversion into photons inside a transverse magnetic field. So far, no solar axionsignal has been detected, but a new upper limit could be given (CAST Phase I). Since 2005, CAST entered in its second phase where it operates with a buffer gas ({sup 4}He) in the conversion region to extend the sensitivity of the experiment to higher axionmasses. For the first time it is possible to enter the theoretically favored axion massrange and to give an upper limit for this solar axion mass-range (>0.02 eV). This thesis is about the analysis of the X-ray telescope data Phase II with {sup 4}He inside the magnet. The result for the coupling constant of axions to photons is: g{sub {alpha}}{sub {gamma}}{sub {gamma}}<1.6-6.0 x 10{sup -10} GeV{sup -1} (95%C.L.) for m{sub a}=0.02-0.4 eV. (2) This result is better than any result that has been given before in this mass range for solar axions. (orig.)

  20. High integrity automotive castings

    Energy Technology Data Exchange (ETDEWEB)

    Weiss, D. [Eck Industries Inc., St. Manitowoc, WI (United States)

    2007-07-01

    This paper described the High Integrity Magnesium Automotive Casting (HI-MAC) program, which was developed to ensure the widespread adoption of magnesium in structural castings. The program will encourage the use of low pressure permanent molds, squeeze casting, and electromagnetic pumping of magnesium into dies. The HI-MAC program is currently investigating new heat treatment methods, and is in the process of creating improved fluid flow and solidification modelling to produce high volume automotive components. In order to address key technology barriers, the program has been divided into 8 tasks: (1) squeeze casting process development; (2) low pressure casting technology; (3) thermal treatment; (4) microstructure control; (5) computer modelling and properties; (6) controlled molten metal transfer and filling; (7) emerging casting technologies; and (8) technology transfer throughout the automotive value chain. Technical challenges were outlined for each of the tasks. 1 ref., 3 tabs., 5 figs.

  1. Wear Behavior of Al-Mg2Si Cast In-situ Composite: Effect of Mg2Si Different Volume Fractions

    Science.gov (United States)

    Ghiasinejad, J.; Emamy, M.; Ghorbani, M. R.; Malekan, A.

    2010-06-01

    Al-Mg2Si in situ composites are great candidates for automobile brake discs due to their low density, reasonably high young's modulus and low thermal expansion coefficient. Thus, understanding wear properties of this composite is of a great importance. In this study wear behavior of an in-situ Al-Mg2Si composite, prepared from a simple casting route, has been investigated using a pin-on-disc configuration concerning the effect of Mg2Si volume fractions, 15, 20 and 25% respectively. It was found that the weight loss increases with increase in reinforce volume fraction which can be due to a coarse morphology of primary Mg2Si particles. It was found that the variations of weight loss with sliding distance comprise different regimes of which the mechanisms are discussed.

  2. Low energy prompt gamma-ray tests of a large volume BGO detector

    Energy Technology Data Exchange (ETDEWEB)

    Naqvi, A.A., E-mail: aanaqvi@kfupm.edu.sa [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran (Saudi Arabia); Kalakada, Zameer [Department of Civil Engineering, King Fahd University of Petroleum and Minerals, Dhahran (Saudi Arabia); Al-Anezi, M.S.; Raashid, M.; Khateeb-ur-Rehman [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran (Saudi Arabia); Maslehuddin, M. [Center for Engineering Research, King Fahd University of Petroleum and Minerals, Dhahran (Saudi Arabia); Garwan, M.A. [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran (Saudi Arabia)

    2012-01-15

    Tests of a large volume Bismuth Germinate (BGO) detector were carried out to detect low energy prompt gamma-rays from boron and cadmium-contaminated water samples using a portable neutron generator-based Prompt Gamma Neutron Activation Analysis (PGNAA) setup. Inspite of strong interference between the sample- and the detector-associated prompt gamma-rays, an excellent agreement has been observed between the experimental and calculated yields of the prompt gamma-rays, indicating successful application of the large volume BGO detector in the PGNAA analysis of bulk samples using low energy prompt gamma-rays. - Highlights: Black-Right-Pointing-Pointer Performance tests of a portable neutron generator based PGNAA setup for field measurement. Black-Right-Pointing-Pointer Application of large volume BGO detector in prompt gamma analysis of bulk samples utilizing low energy prompt-gamma rays. Black-Right-Pointing-Pointer Study of interference of boron and cadmium prompt gamma-rays from bulk samples with BGO detector background spectrum.

  3. 3D Reconstruction from X-ray Fluoroscopy for Clinical Veterinary Medicine using Differential Volume Rendering

    Science.gov (United States)

    Khongsomboon, Khamphong; Hamamoto, Kazuhiko; Kondo, Shozo

    3D reconstruction from ordinary X-ray equipment which is not CT or MRI is required in clinical veterinary medicine. Authors have already proposed a 3D reconstruction technique from X-ray photograph to present bone structure. Although the reconstruction is useful for veterinary medicine, the thechnique has two problems. One is about exposure of X-ray and the other is about data acquisition process. An x-ray equipment which is not special one but can solve the problems is X-ray fluoroscopy. Therefore, in this paper, we propose a method for 3D-reconstruction from X-ray fluoroscopy for clinical veterinary medicine. Fluoroscopy is usually used to observe a movement of organ or to identify a position of organ for surgery by weak X-ray intensity. Since fluoroscopy can output a observed result as movie, the previous two problems which are caused by use of X-ray photograph can be solved. However, a new problem arises due to weak X-ray intensity. Although fluoroscopy can present information of not only bone structure but soft tissues, the contrast is very low and it is very difficult to recognize some soft tissues. It is very useful to be able to observe not only bone structure but soft tissues clearly by ordinary X-ray equipment in the field of clinical veterinary medicine. To solve this problem, this paper proposes a new method to determine opacity in volume rendering process. The opacity is determined according to 3D differential coefficient of 3D reconstruction. This differential volume rendering can present a 3D structure image of multiple organs volumetrically and clearly for clinical veterinary medicine. This paper shows results of simulation and experimental investigation of small dog and evaluation by veterinarians.

  4. Frequency domain volume rendering by the wavelet X-ray transform

    NARCIS (Netherlands)

    Westenberg, Michel A.; Roerdink, Jos B.T.M.

    2000-01-01

    We describe a wavelet-based X-ray rendering method in the frequency domain with a smaller time complexity than wavelet splatting. Standard Fourier volume rendering is summarized and interpolation and accuracy issues are briefly discussed. We review the implementation of the fast wavelet transform in

  5. The cosmic X-ray background-IRAS galaxy correlation and the local X-ray volume emissivity

    Science.gov (United States)

    Miyaji, Takamitsu; Lahav, Ofer; Jahoda, Keith; Boldt, Elihu

    1994-01-01

    We have cross-correlated the galaxies from the IRAS 2 Jy redshift survey sample and the 0.7 Jy projected sample with the all-sky cosmic X-ray background (CXB) map obtained from the High Energy Astronomy Observatory (HEAO) 1 A-2 experiment. We have detected a significant correlation signal between surface density of IRAS galaxies and the X-ray background intensity, with W(sub xg) = (mean value of ((delta I)(delta N)))/(mean value of I)(mean value of N)) of several times 10(exp -3). While this correlation signal has a significant implication for the contribution of the local universe to the hard (E greater than 2 keV) X-ray background, its interpretation is model-dependent. We have developed a formulation to model the cross-correlation between CXB surface brightness and galaxy counts. This includes the effects of source clustering and the X-ray-far-infrared luminosity correlation. Using an X-ray flux-limited sample of active galactic nuclei (AGNs), which has IRAS 60 micrometer measurements, we have estimated the contribution of the AGN component to the observed CXB-IRAS galaxy count correlations in order to see whether there is an excess component, i.e., contribution from low X-ray luminosity sources. We have applied both the analytical approach and Monte Carlo simulations for the estimations. Our estimate of the local X-ray volume emissivity in the 2-10 keV band is rho(sub x) approximately = (4.3 +/- 1.2) x 10(exp 38) h(sub 50) ergs/s/cu Mpc, consistent with the value expected from the luminosity function of AGNs alone. This sets a limit to the local volume emissivity from lower luminosity sources (e.g., star-forming galaxies, low-ionization nuclear emission-line regions (LINERs)) to rho(sub x) less than or approximately = 2 x 10(exp 38) h(sub 50) ergs/s/cu Mpc.

  6. The Chandra Local Volume Survey: The X-ray Point Source Population of NGC 404

    CERN Document Server

    Binder, B; Eracleous, M; Gaetz, T J; Kong, A K H; Skillman, E D; Weisz, D R

    2012-01-01

    We present a comprehensive X-ray point source catalog of NGC 404 obtained as part of the Chandra Local Volume Survey. A new, 97 ks Chandra ACIS-S observation of NGC 404 was combined with archival observations for a total exposure of ~123 ks. Our survey yields 74 highly significant X-ray point sources and is sensitive to a limiting unabsorbed luminosity of ~6x10^35 erg s^-1 in the 0.35-8 keV band. To constrain the nature of each X-ray source, cross-correlations with multi-wavelength data were generated. We searched overlapping HST observations for optical counterparts to our X-ray detections, but find only two X-ray sources with candidate optical counterparts. We find 21 likely low mass X-ray binaries (LMXBs), although this number is a lower limit due to the difficulties in separating LMXBs from background AGN. The X-ray luminosity functions (XLFs) in both the soft and hard energy bands are presented. The XLFs in the soft band (0.5-2 keV) and the hard band (2-8 keV) have a limiting luminosity at the 90% comple...

  7. THE CHANDRA LOCAL VOLUME SURVEY: THE X-RAY POINT-SOURCE POPULATION OF NGC 404

    Energy Technology Data Exchange (ETDEWEB)

    Binder, B.; Williams, B. F.; Weisz, D. R. [University of Washington, Department of Astronomy, Box 351580, Seattle, WA 98195 (United States); Eracleous, M. [Department of Astronomy and Astrophysics and Center for Gravitational Wave Physics, The Pennsylvania State University, 525 Davey Lab, University Park, PA 16802 (United States); Gaetz, T. J. [Harvard-Smithsonian Center for Astrophysics, 60 Garden Street Cambridge, MA 02138 (United States); Kong, A. K. H. [Institute of Astronomy and Department of Physics, National Tsing Hua University, Hsinchu 30013, Taiwan (China); Skillman, E. D. [University of Minnesota, Astronomy Department, 116 Church St. SE, Minneapolis, MN 55455 (United States)

    2013-02-15

    We present a comprehensive X-ray point-source catalog of NGC 404 obtained as part of the Chandra Local Volume Survey. A new 97 ks Chandra ACIS-S observation of NGC 404 was combined with archival observations for a total exposure of {approx}123 ks. Our survey yields 74 highly significant X-ray point sources and is sensitive to a limiting unabsorbed luminosity of {approx}6 Multiplication-Sign 10{sup 35} erg s{sup -1} in the 0.35-8 keV band. To constrain the nature of each X-ray source, cross-correlations with multi-wavelength data were generated. We searched overlapping Hubble Space Telescope observations for optical counterparts to our X-ray detections, but find only two X-ray sources with candidate optical counterparts. We find 21 likely low-mass X-ray binaries (LMXBs), although this number is a lower limit due to the difficulties in separating LMXBs from background active galactic nuclei. The X-ray luminosity functions (XLFs) in both the soft and hard energy bands are presented. The XLFs in the soft band (0.5-2 keV) and the hard band (2-8 keV) have a limiting luminosity at the 90% completeness limit of 10{sup 35} erg s{sup -1} and 10{sup 36} erg s{sup -1}, respectively, significantly lower than previous X-ray studies of NGC 404. We find the XLFs to be consistent with those of other X-ray populations dominated by LMXBs. However, the number of luminous (>10{sup 37} erg s{sup -1}) X-ray sources per unit stellar mass in NGC 404 is lower than is observed for other galaxies. The relative lack of luminous XRBs may be due to a population of LMXBs with main-sequence companions formed during an epoch of elevated star formation {approx}0.5 Gyr ago.

  8. Frequency domain volume rendering by the wavelet X-ray transform.

    Science.gov (United States)

    Westenberg, M A; Roerdink, J M

    2000-01-01

    We describe a wavelet based X-ray rendering method in the frequency domain with a smaller time complexity than wavelet splatting. Standard Fourier volume rendering is summarized and interpolation and accuracy issues are briefly discussed. We review the implementation of the fast wavelet transform in the frequency domain. The wavelet X-ray transform is derived, and the corresponding Fourier-wavelet volume rendering algorithm (FWVR) is introduced, FWVR uses Haar or B-spline wavelets and linear or cubic spline interpolation. Various combinations are tested and compared with wavelet splatting (WS). We use medical MR and CT scan data, as well as a 3-D analytical phantom to assess the accuracy, time complexity, and memory cost of both FWVR and WS. The differences between both methods are enumerated.

  9. Dynamic measures of regional lung air volume using phase contrast x-ray imaging

    Energy Technology Data Exchange (ETDEWEB)

    Kitchen, M J; Lewis, R A; Morgan, M J; Siu, K K W; Habib, A [School of Physics, Monash University, Melbourne VIC 3800 (Australia); Wallace, M J; Siew, M L; Hooper, S B [Department of Physiology, Monash University, Melbourne VIC 3800 (Australia); Fouras, A [Division of Biological Engineering, Monash University, Melbourne VIC 3800 (Australia); Yagi, N; Uesugi, K [SPring-8/JASRI, Sayo, Hyogo 679-5198 (Japan)], E-mail: Marcus.Kitchen@sci.monash.edu.au

    2008-11-07

    Phase contrast x-ray imaging can provide detailed images of lung morphology with sufficient spatial resolution to observe the terminal airways (alveoli). We demonstrate that quantitative functional and anatomical imaging of lung ventilation can be achieved in vivo using two-dimensional phase contrast x-ray images with high contrast and spatial resolution (<100 {mu}m) in near real time. Changes in lung air volume as small as 25 {mu}L were calculated from the images of term and preterm rabbit pup lungs (n = 28) using a single-image phase retrieval algorithm. Comparisons with plethysmography and computed tomography showed that the technique provided an accurate and robust method of measuring total lung air volumes. Furthermore, regional ventilation was measured by partitioning the phase contrast images, which revealed differences in aeration for different ventilation strategies.

  10. 基于新投影模型的利用图像均匀性的RayCasting加速方法%Improved RayCasting Method Based on Image Homogeneity

    Institute of Scientific and Technical Information of China (English)

    魏嵬; 贾晓未; 贾克斌

    2013-01-01

    计算机仿真投影图像(digitally reconstructed radiograph,DRR)在计算机辅助医学领域有着广泛的应用,特别是二维三维图像配准对仿真投影图像生成的效率有着苛刻的要求.提出了一种新的投影模型,该模型可有效地分离投影图像中物体的尺度变换和投影失真的耦合度,提高仿真投影图像尺度的可控性.同时提出基于图像内容均匀性的RayCasting改进算法,加速针对光线的积分过程.实验表明:针对均匀性较好的数据,改进算法的效率较传统RayCasting算法有一定提高,同时改进算法生成的仿真投影图像的边缘具有较高的精确度.%Digitally reconstructed radiograph (DRR) has been widely used in computer assisted diagnostics and 2D-3D medical image registration applications.This paper designs a new projection model that can release the interconnection of image scale and projection distortion.Therefore,this model can create projection image with a higher accuracy in image scale.Based on this model,an improved RayCasting method,which employs the image region homogeneity to accelerate the integration process along the X-ray beam,is proposed.According to the experimental result,this method is faster than the traditional RayCasting method when it comes to the data with high homogeneity.This method can preserve the accuracy of the object edges.

  11. THE CHANDRA LOCAL VOLUME SURVEY: THE X-RAY POINT-SOURCE CATALOG OF NGC 300

    Energy Technology Data Exchange (ETDEWEB)

    Binder, B.; Williams, B. F.; Dalcanton, J. J.; Anderson, S. F.; Weisz, D. R. [Department of Astronomy, University of Washington, Box 351580, Seattle, WA 98195 (United States); Eracleous, M. [Department of Astronomy and Astrophysics, Pennsylvania State University, 525 Davey Laboratory, University Park, PA 16802 (United States); Gaetz, T. J.; Plucinsky, P. P. [Harvard-Smithsonian Center for Astrophysics, 60 Garden Street Cambridge, MA 02138 (United States); Skillman, E. D. [Astronomy Department, University of Minnesota, 116 Church St. SE, Minneapolis, MN 55455 (United States); Kong, A. K. H. [Institute of Astronomy and Department of Physics, National Tsing Hua University, Hsinchu 30013, Taiwan (China)

    2012-10-10

    We present the source catalog of a new Chandra ACIS-I observation of NGC 300 obtained as part of the Chandra Local Volume Survey. Our 63 ks exposure covers {approx}88% of the D{sub 25} isophote (R Almost-Equal-To 6.3 kpc) and yields a catalog of 95 X-ray point sources detected at high significance to a limiting unabsorbed 0.35-8 keV luminosity of {approx}10{sup 36} erg s{sup -1}. Sources were cross-correlated with a previous XMM-Newton catalog, and we find 75 'X-ray transient candidate' sources that were detected by one observatory, but not the other. We derive an X-ray scale length of 1.7 {+-} 0.2 kpc and a recent star formation rate of 0.12 M{sub Sun} yr{sup -1} in excellent agreement with optical observations. Deep, multi-color imaging from the Hubble Space Telescope, covering {approx}32% of our Chandra field, was used to search for optical counterparts to the X-ray sources, and we have developed a new source classification scheme to determine which sources are likely X-ray binaries, supernova remnants, and background active galactic nucleus candidates. Finally, we present the X-ray luminosity functions (XLFs) at different X-ray energies, and we find the total NGC 300 X-ray point-source population to be consistent with other late-type galaxies hosting young stellar populations ({approx}< 50 Myr). We find that XLF of sources associated with older stellar populations has a steeper slope than the XLF of X-ray sources coinciding with young stellar populations, consistent with theoretical predictions.

  12. The Chandra Local Volume Survey: The X-ray Point Source Catalog of NGC 300

    CERN Document Server

    Binder, Breanna; Eracleous, Michael; Gaetz, Terrance J; Plucinsky, Paul P; Skillman, Evan D; Dalcanton, Julianne J; Anderson, Scott F; Weisz, Daniel R; Kong, Albert K H

    2012-01-01

    We present the source catalog of a new Chandra ACIS-I observation of NGC 300 obtained as part of the Chandra Local Volume Survey. Our 63 ks exposure covers ~88% of the D25 isophote (R~6.3 kpc) and yields a catalog of 95 X-ray point sources detected at high significance to a limiting unabsorbed 0.35-8 keV luminosity of ~10^36 erg s^-1. Sources were cross-correlated with a previous XMM-Newton catalog, and we find 75 "X-ray transient candidate" sources that were detected by one observatory, but not the other. We derive an X-ray scale length of 1.7+/-0.2 kpc and a recent star formation rate of 0.12 Msun yr^-1, in excellent agreement with optical observations. Deep, multi-color imaging from the Hubble Space Telescope, covering ~32% of our Chandra field, was used to search for optical counterparts to the X-ray sources, and we have developed a new source classification scheme to determine which sources are likely X-ray binaries, supernova remnants, and background AGN candidates. Finally, we present the X-ray luminos...

  13. International cosmic ray conference, 18th, Bangalore, India, August 22-September 3, 1983, papers. Volumes 1-14

    Energy Technology Data Exchange (ETDEWEB)

    Durgaprasad, N.; Ramadurai, S.; Ramana Murthy, P.V.; Rao, M.V.S.; Sivaprasad, K.

    1983-01-01

    The generation, propagation, and detection of cosmic rays are discussed in reviews and reports of theoretical and observational investigations. Individual volumes are devoted to X-rays and G gamma rays, high-energy physics, models of cosmic-ray origin and galactic interactions, muons and neutrinos, extensive air showers, solar particles, modulation and geophysical effects, and observation techniques, for a total of over 900 contributions. Late papers and invited and rapporteur reviews are included in four additional volumes, grouped under the same rubrics.

  14. Volume effect of laser produced plasma on X-ray emissions

    Indian Academy of Sciences (India)

    V K Senecha; Y B S R Prasad; M P Kamath; A S Joshi; G S Solanki; A P Kulkarni; S Gupta; R Pareek; H C Pant

    2000-11-01

    An investigation of x-ray emission from Cu plasma produced by 1.054 m Nd:glass laser pulses of 5 ns duration, at 2 × 1012-2 × 1013 W cm-2 is reported. The x-ray emission has been studied as a function of target position with respect to the laser beam focus position. It has been observed that x-ray emissions from ns duration plasma show a volume effect similar to subnanosecond plasmas. Due to this effect the x-ray yield increases when target is moved away relative to the best focal plane of the laser beam. This result supports the theoretical model of Tallents and has also been testified independently using suitably modified theoretical model for our experimental conditions. While above result is in good agreement with similar experimental results obtained for sub-nanosecond laser produced plasmas, it differs from result claiming filamentation rather than pure geometrical effect leading to x-ray enhancement for ns plasmas.

  15. Imaging air volume fraction in sea ice using non-destructive X-ray tomography

    Directory of Open Access Journals (Sweden)

    O. Crabeck

    2015-09-01

    Full Text Available Although the presence of a gas phase in sea ice creates the potential for gas exchange with the atmosphere, the distribution of gas bubbles and transport of gases within the sea ice are still poorly understood. Currently no straightforward technique exists to measure the vertical distribution of air volume fraction in sea ice. Here, we present a new fast and non-destructive X-ray computed tomography technique to quantify the air volume fraction and produce separate 3-D images of air-volume inclusions in sea ice. The technique was performed on relatively thin (4–22 cm sea ice collected from an experimental ice tank. While most of the internal layers showed air-volume fractions 5 mm. While micro bubbles were the most abundant type of air inclusions, most of the air porosity observed resulted from the presence of large and macro bubbles. The ice microstructure (granular and columnar as well as the permeability state of ice are important factors controlling the air volume fraction. The technique developed is suited for studies related to gas transport and bubble migration and can help considerably improving parameterization of these processes in sea ice biogeochemical models.

  16. Imaging air volume fraction in sea ice using non-destructive X-ray tomography

    Science.gov (United States)

    Crabeck, Odile; Galley, Ryan; Delille, Bruno; Else, Brent; Geilfus, Nicolas-Xavier; Lemes, Marcos; Des Roches, Mathieu; Francus, Pierre; Tison, Jean-Louis; Rysgaard, Søren

    2016-05-01

    Although the presence of a gas phase in sea ice creates the potential for gas exchange with the atmosphere, the distribution of gas bubbles and transport of gases within the sea ice are still poorly understood. Currently no straightforward technique exists to measure the vertical distribution of air volume fraction in sea ice. Here, we present a new fast and non-destructive X-ray computed tomography technique to quantify the air volume fraction and produce separate images of air volume inclusions in sea ice. The technique was performed on relatively thin (4-22 cm) sea ice collected from an experimental ice tank. While most of the internal layers showed air volume fractions bubbles (Ø bubbles (1 mm bubbles (Ø > 5 mm). While micro bubbles were the most abundant type of gas bubbles, most of the air porosity observed resulted from the presence of large and macro bubbles. The ice texture (granular and columnar) as well as the permeability state of ice are important factors controlling the air volume fraction. The technique developed is suited for studies related to gas transport and bubble migration.

  17. Image quality simulation and verification of x-ray volume imaging systems

    Science.gov (United States)

    Kroon, Han; Schoumans, Nicole; Snoeren, Ruud

    2006-03-01

    Nowadays, 2D X-ray systems are used more and more for 3-dimensional rotational X-ray imaging (3D-RX) or volume imaging, such as 3D rotational angiography. However, it is not evident that the application of settings for optimal 2D images also guarantee optimal conditions for 3D-RX reconstruction results. In particular the search for a good compromise between patient dose and IQ may lead to different results in case of 3D imaging. For this purpose we developed an additional 3D-RX module for our full-scale image quality & patient dose (IQ&PD) simulation model, with specific calculations of patient dose under rotational conditions, and contrast, sharpness and noise of 3D images. The complete X-ray system from X-ray tube up to and including the display device is modelled in separate blocks for each distinguishable component or process. The model acts as a tool for X-ray system design, image quality optimisation and patient dose reduction. The model supports the decomposition of system level requirements, and takes inherently care of the prerequisite mutual coherence between component requirements. The short calculation times enable comprehensive multi-parameter optimisation studies. The 3D-RX IQ&PD performance is validated by comparing calculation results with actual measurements performed on volume images acquired with a state-of-the-art 3D-RX system. The measurements include RXDI dose index, signal and contrast based on Hounsfield units (H and ΔH), modulation transfer function (MTF), noise variance (σ2) and contrast-to-noise ratio (CNR). Further we developed a new 3D contrast-delta (3D-CΔ) phantom with details of varying size and contrast medium material and concentration. Simulation and measurement results show a significant correlation.

  18. Caste System

    OpenAIRE

    Hoff, Karla

    2016-01-01

    In standard economics, individuals are rational actors and economic forces undermine institutions that impose large inefficiencies. The persistence of the caste system is evidence of the need for psychologically more realistic models of decision-making in economics. The caste system divides South Asian society into hereditary groups whose lowest ranks are represented as innately polluted. ...

  19. Image plane sweep volume illumination.

    Science.gov (United States)

    Sundén, Erik; Ynnerman, Anders; Ropinski, Timo

    2011-12-01

    In recent years, many volumetric illumination models have been proposed, which have the potential to simulate advanced lighting effects and thus support improved image comprehension. Although volume ray-casting is widely accepted as the volume rendering technique which achieves the highest image quality, so far no volumetric illumination algorithm has been designed to be directly incorporated into the ray-casting process. In this paper we propose image plane sweep volume illumination (IPSVI), which allows the integration of advanced illumination effects into a GPU-based volume ray-caster by exploiting the plane sweep paradigm. Thus, we are able to reduce the problem complexity and achieve interactive frame rates, while supporting scattering as well as shadowing. Since all illumination computations are performed directly within a single rendering pass, IPSVI does not require any preprocessing nor does it need to store intermediate results within an illumination volume. It therefore has a significantly lower memory footprint than other techniques. This makes IPSVI directly applicable to large data sets. Furthermore, the integration into a GPU-based ray-caster allows for high image quality as well as improved rendering performance by exploiting early ray termination. This paper discusses the theory behind IPSVI, describes its implementation, demonstrates its visual results and provides performance measurements.

  20. X-ray powder diffraction characterization of the large-volume unit cell of the M8 murataite polytype

    OpenAIRE

    MAKI, Ryosuke S. S.; Morgan, Peter E. D.; Suzuki, Yoshikazu

    2016-01-01

    We have used conventional X-ray powder diffraction to study one of the largest volume inorganic mixed oxide unit-supercell structures done so far. This necessitated some small-angle X-ray scattering-like observations at low angles from

  1. Snapshot full-volume coded aperture x-ray diffraction tomography

    Science.gov (United States)

    Greenberg, Joel A.; Brady, David J.

    2016-05-01

    X-ray diffraction tomography (XRDT) is a well-established technique that makes it possible to identify the material composition of an object throughout its volume. We show that using coded apertures to structure the measured scatter signal gives rise to a family of imaging architectures than enables snapshot XRDT in up to 4-dimensions. We consider pencil, fan, and cone beam snapshot XRDT and show results from both experimental and simulation-based studies. We find that, while lower-dimensional systems typically result in higher imaging fidelity, higher-dimensional systems can perform adequately for a specific task at orders of magnitude faster scan times.

  2. Geostatistics and the representative elementary volume of gamma ray tomography attenuation in rocks cores

    Science.gov (United States)

    Vogel, J.R.; Brown, G.O.

    2003-01-01

    Semivariograms of samples of Culebra Dolomite have been determined at two different resolutions for gamma ray computed tomography images. By fitting models to semivariograms, small-scale and large-scale correlation lengths are determined for four samples. Different semivariogram parameters were found for adjacent cores at both resolutions. Relative elementary volume (REV) concepts are related to the stationarity of the sample. A scale disparity factor is defined and is used to determine sample size required for ergodic stationarity with a specified correlation length. This allows for comparison of geostatistical measures and representative elementary volumes. The modifiable areal unit problem is also addressed and used to determine resolution effects on correlation lengths. By changing resolution, a range of correlation lengths can be determined for the same sample. Comparison of voxel volume to the best-fit model correlation length of a single sample at different resolutions reveals a linear scaling effect. Using this relationship, the range of the point value semivariogram is determined. This is the range approached as the voxel size goes to zero. Finally, these results are compared to the regularization theory of point variables for borehole cores and are found to be a better fit for predicting the volume-averaged range.

  3. Effect of casting technology on microstructure and phases of high carbon high speed steel

    Directory of Open Access Journals (Sweden)

    Zhang Tianming

    2011-05-01

    Full Text Available The as-cast microstructures of high carbon high speed steels (HC-HSS made by sand casting, centrifugal casting and electromagnetic centrifugal casting, respectively, were studied by using of optical microscopy (OM and D/max2200pc X-ray diffraction. The results show that the microstructure of as-cast HC-HSS is dominated by alloy carbides (W2C, VC, Cr7C3, martensite and austenite. The centrifugal casting and electromagnetic centrifugal casting apparently improve the solidification structure of HC-HSS. With the increase of magnetic intensity (B, the volume fraction of austenite in the HC-HSS solidification structure increases significantly while the eutectic ledeburite decreases. Moreover, the secondary carbides precipitated from the austenite are finer with more homogeneous distribution in the electromagnetic centrifugal castings. It has also been found that the lath of eutectic carbide in ledeburite becomes finer and carbide phase spacing in eutectic ledeburite increases along with the higher magnetic field strength.

  4. Fillability of Thin-Wall Steel Castings

    Energy Technology Data Exchange (ETDEWEB)

    Robert C. Voigt; Joseph Bertoletti; Andrew Kaley; Sandi Ricotta; Travis Sunday

    2002-07-30

    The use of steel components is being challenged by lighter nonferrous or cast iron components. The development of techniques for enhancing and ensuring the filability of thin-wall mold cavities is most critical for thinner wall cast steel production. The purpose of this research was to develop thin-wall casting techniques that can be used to reliably produce thin-wall castings from traditional gravity poured sand casting processes. The focus of the research was to enhance the filling behavior to prevent misrunds. Experiments were conducted to investigate the influence of various foundry variables on the filling of thin section steel castings. These variables include casting design, heat transfer, gating design, and metal fluidity. Wall thickness and pouring temperature have the greatest effect on casting fill. As wall thickness increases the volume to surface area of the casting increases, which increases the solidification time, allowing the metal to flow further in thicker sect ions. Pouring time is another significant variable affecting casting fill. Increases or decreases of 20% in the pouring time were found to have a significant effect on the filling of thin-wall production castings. Gating variables, including venting, pouring head height, and mold tilting also significantly affected thin-wall casting fill. Filters offer less turbulent, steadier flow, which is appropriate for thicker castings, but they do not enhance thin-wall casting fill.

  5. The Einstein Observatory catalog of IPC x ray sources. Volume 1E: Documentation

    Science.gov (United States)

    Harris, D. E.; Forman, W.; Gioia, I. M.; Hale, J. A.; Harnden, F. R., Jr.; Jones, C.; Karakashian, T.; Maccacaro, T.; Mcsweeney, J. D.; Primini, F. A.

    1993-01-01

    The Einstein Observatory (HEAO-2, launched November 13, 1978) achieved radically improved sensitivity over previous x-ray missions through the use of focusing optics, which simultaneously afforded greatly reduced background and produced true images. During its 2.5-yr mission, the Einstein X-Ray Telescope was pointed toward some 5,000 celestial targets, most of which were detected, and discovered several thousand additional 'serendipitous' sources in the observed fields. This catalog contains contour diagrams and source data, obtained with the imaging proportional counter in the 0.16 to 3.5 keV energy band, and describes methods for recovering upper limits for any sky position within the observed images. The main catalog consists of six volumes (numbered 2 through 7) of right ascension ordered pages, each containing data for one observation. Along with the primary documentation describing how the catalog was constructed, volume 1 contains a complete source list, results for merged fields, a reference system to published papers, and data useful for calculating upper limits and fluxes.

  6. Hair casts

    Directory of Open Access Journals (Sweden)

    Sweta S Parmar

    2014-01-01

    Full Text Available Hair casts or pseudonits are circumferential concretions,which cover the hair shaft in such a way that, it could be easily removed. They are thin, cylindrical, and elongated in length. We present an unusual case of an 8-year-old girl presenting with hair casts. Occurrence of these is unusual, and they may have varied associations. This patient was suffering from developmental delay. It is commonly misdiagnosed as and very important to differentiate from pediculosis capitis.

  7. Induced alignment of a solution-cast discotic hexabenzocoronene derivative for electronic devices investigated by surface X-ray diffraction

    DEFF Research Database (Denmark)

    Bunk, Oliver; Nielsen, Martin Meedom; Sølling, Theis Ivan

    2003-01-01

    A surface X-ray diffraction study is presented showing that highly ordered and uniaxially aligned hexa(3,7-dimethyl-octanyl)hexa-peri-hexabenzocoronene (HBC-C8,2) films can be fabricated by crystallization from solution onto friction-transferred poly(tetrafluoroethylene) (PTFE) layers. Three...... crystalline HBC-C8,2 majority phases result. In all three phases, the HBC-C8,2 molecules self-organize into columns which are uniaxially aligned along the direction defined by the PTFE macromolecules of the substrate. The three phases are quite similar, the major difference being their orientation...

  8. The CAST Time Projection Chamber

    CERN Document Server

    Autiero, D; Cébrian, S; Carmona, J M; Chesi, Enrico Guido; Davenport, M; Delattre, M; Di Lella, L; Formenti, F; Gomez, H; Hasinoff, M; Irastorza, I G; Lakic, B; Luzón, G; Morales, J; Musa, L; Ortiz, A; Placci, A; Rodríguez, A; Ruz, J; Villar, J A; Zioutas, K

    2007-01-01

    One of the three X-ray detectors of the CAST experiment searching for solar axions is a Time Projection Chamber (TPC) with a multi-wire proportional counter (MWPC) as a readout structure. Its design has been optimized to provide high sensitivity to the detection of the low intensity X-ray signal expected in the CAST experiment. A low hardware threshold of 0.8 keV is safely set during normal data taking periods, and the overall efficiency for the detection of photons coming from conversion of solar axions is 62 %. Shielding has been installed around the detector, lowering the background level to 4.10 x 10^-5 counts/cm^2/s/keV between 1 and 10 keV. During phase I of the CAST experiment the TPC has provided robust and stable operation, thus contributing with a competitive result to the overall CAST limit on axion-photon coupling and mass.

  9. Solidification and casting

    CERN Document Server

    Cantor, Brian

    2002-01-01

    INDUSTRIAL PERSPECTIVEDirect chillcasting of aluminium alloysContinuous casting of aluminium alloysContinuous casting of steelsCastings in the automotive industryCast aluminium-silicon piston alloysMODELLING AND SIMULATIONModelling direct chill castingMold filling simulation of die castingThe ten casting rulesGrain selection in single crystal superalloy castingsDefects in aluminium shape castingPattern formation during solidificationPeritectic solidificationSTRUCTURE AND DEFECTSHetergeneous nucleation in aluminium alloysCo

  10. Some Historical Treatments should not be Forgotten: A Review of Cast Wedging and A Trick to Normalize Non-Standardized Digital X-rays

    Science.gov (United States)

    Jacobson, Nathan A.; Lee, Christopher L.

    2014-01-01

    Introduction: Cast wedging is a simple and reproducible method of manipulating a sub-optimally reduced fracture producing a correction and a final alignment that is amenable to definitive closed treatment. Multiple successful techniques have been previously described in the literature (opening wedge, closing wedge and combination). Technical Note: We present a simple reproducible method of templating and executing a proper cast wedging technique using digital imaging systems that are not controlled for magnification with an illustrative case. Conclusion: Renewed interest in cast wedging can provide a cost effective treatment with proven clinical outcomes in an ever changing and uncertain reimbursement climate. PMID:27298956

  11. Influence of prior activity on residual limb volume and shape measured using plaster casting: Results from individuals with transtibial limb loss

    Directory of Open Access Journals (Sweden)

    Joan E. Sanders, PhD

    2013-10-01

    Full Text Available The purpose of this research was to determine whether prior activity affected the shape of a plaster cast taken of a transtibial residual limb. Plaster casts were taken twice on one day in 24 participants with transtibial limb loss, with 5 s between doffing and casting in one trial (PDI-5s and 20 min in the other trial (PDI-20m. The ordering of the trials was randomized. The mean +/- standard deviation radial difference between PDI-20m and PDI-5s was 0.34 +/- 0.21 mm when PDI-5s was conducted first and -0.02 +/- 0.20 mm when PDI-20m was conducted first. Ordering of the trials had a statistically significant influence on the mean radial difference between the two shapes (p = 0.008. The result shows that prior activity influenced the residual limb cast shape. Practitioners should be mindful of prior activity and doffing history when casting an individual's limb for socket design and prosthetic fitting.

  12. 3D skewing and de-skewing scheme for conflict-free access to rays in volume rendering

    Energy Technology Data Exchange (ETDEWEB)

    Cohen-or, D.; Kaufman, A. [Tel-Aviv Univ., Ramat Aviv (Israel)

    1995-05-01

    We extend a 2D linear skewed memory organization to 3D and introduce the associated de-skewing scheme designed to provide conflict-free access to projection rays of voxels for use in a volume rendering architecture. This is an application of a 3D linear skewing scheme which supports real-time axonometric projection from 26 primary orientations. 17 refs.

  13. Some Historical Treatments should not be Forgotten: A Review of Cast Wedging and A Trick to Normalize Non-Standardized Digital X-rays

    OpenAIRE

    2014-01-01

    Introduction: Cast wedging is a simple and reproducible method of manipulating a sub-optimally reduced fracture producing a correction and a final alignment that is amenable to definitive closed treatment. Multiple successful techniques have been previously described in the literature (opening wedge, closing wedge and combination). Technical Note: We present a simple reproducible method of templating and executing a proper cast wedging technique using digital imaging systems that are not cont...

  14. Continuous squeeze casting process by mass production

    Institute of Scientific and Technical Information of China (English)

    Yun Xia; Rich Jacques

    2006-01-01

    Squeeze casting has become the most competitive casting process in the automotive industry because of its many advantages over high pressure die casting (HPDC). Many squeeze casting R & D and small amount volume making have been implemented around the world, but the mass production control still exists problem. SPX Contech squeeze casting process P2000 successfully achieved the goal of mass production; it includes lower metal turbulence, less gas entrapment, minimum volumetric shrinkage, and thus less porosity. Like other casting processes, however, the quality of squeeze castings is still sensitive to process control and gate and runner design. Casting defects can form in both die-filling and metal solidification phases. The occurrence of casting defects is directly attributed to improper adjustment or lack of control of process parameters including metal filling velocity, temperature, dwell time, cooling pattern, casting design, and etc. This paper presents examples using P2000 techniques to improve part quality in the following areas: runner & gate design, casting & runner layout in the die, squeeze pin application, high thermal conductivityinserts, cooling/heating systems, spray & lubricant techniques,and part stress calculation from shrinkage or displacement prediction after stress relief.

  15. Nodular cast iron and casting monitoring

    OpenAIRE

    2008-01-01

    In this paper quality monitoring of nodular cast iron and casting made of it is presented. A control system of initial liquid cast iron to spheroidization, after spheroidization and inoculation with using of TDA method was shown. An application of an ultrasonic method to assessment of the graphite form and the metal matrix microstructure of castings was investigated.

  16. Nodular cast iron and casting monitoring

    Directory of Open Access Journals (Sweden)

    S. Pietrowski

    2008-10-01

    Full Text Available In this paper quality monitoring of nodular cast iron and casting made of it is presented. A control system of initial liquid cast iron to spheroidization, after spheroidization and inoculation with using of TDA method was shown. An application of an ultrasonic method to assessment of the graphite form and the metal matrix microstructure of castings was investigated.

  17. Long-term embrittlement of cast duplex stainless steels in LWR systems. Semiannual report, October 1991--March 1992: Volume 7, No.1

    Energy Technology Data Exchange (ETDEWEB)

    Chopra, O.K. [Argonne National Lab., IL (United States)

    1993-05-01

    This progress report summarizes work performed by Argonne National Laboratory on long-term thermal embrittlement of cast duplex stainless steels in LWR systems during the six months from October 1991 to March 1992. Charpy-impact, tensile, and fracture toughness J-R curve data are presented for several heats of cast stainless steel that were aged 10,000-58,000 h at 290, 320, and 350{degree}C. The results indicate that thermal aging decreases the fracture toughness of cast stainless steels. In general, CF-3 steels are the least sensitive to thermal aging and CF-8M steels are the most sensitive. The values of fracture toughness J{sub IC} and tearing modulus for CF-8M steels can be as low as {approx}90 kJ/m{sup 2} and {approx}60, respectively. The fracture toughness data are consistent with the Charpy-impact results, i.e. unaged and aged steels that show low impact energy also exhibit lower fracture toughness. All steels reach a minimum saturation fracture toughness after thermal aging; the time to reach saturation depends on the aging temperature. The results also indicate that low-strength cast stainless steels are generally insensitive to thermal aging.

  18. Casting materials

    Energy Technology Data Exchange (ETDEWEB)

    Chaudhry, Anil R. (Xenia, OH); Dzugan, Robert (Cincinnati, OH); Harrington, Richard M. (Cincinnati, OH); Neece, Faurice D. (Lyndurst, OH); Singh, Nipendra P. (Pepper Pike, OH)

    2011-06-14

    A foam material comprises a liquid polymer and a liquid isocyanate which is mixed to make a solution that is poured, injected or otherwise deposited into a corresponding mold. A reaction from the mixture of the liquid polymer and liquid isocyanate inside the mold forms a thermally collapsible foam structure having a shape that corresponds to the inside surface configuration of the mold and a skin that is continuous and unbroken. Once the reaction is complete, the foam pattern is removed from the mold and may be used as a pattern in any number of conventional casting processes.

  19. The interpretation of X-ray computed microtomography images of rocks as an application of volume image processing and analysis

    OpenAIRE

    Kaczmarczyk, J.; Dohnalik, M; Zalewska, J; Cnudde, Veerle

    2010-01-01

    X-ray computed microtomography (CMT) is a non-destructive method of investigating internal structure of examined objects. During the reconstruction of CMT measurement data, large volume images are generated. Therefore, the image processing and analysis are very important steps in CMT data interpretation. The first step in analyzing the rocks is image segmentation. The differences in density are shown on the reconstructed image as the differences in gray level of voxel, so the proper threshold...

  20. SMALL VOLUME LONG PULSE X RAY PREIONISED XeCl LASER WITH DOUBLE DISCHARGE AND FAST FERRITE MAGNETIC SWITCH

    OpenAIRE

    J. Hueber; Kobhio, M.; Fontaine, B.; Delaporte, Ph.; Sentis, M.; Forestier, B.

    1991-01-01

    Experimental results obtained with a high efficiency small volume long pulse X-Ray preionised XeCl laser with double discharge and very fast ferrite magnetic switch are presented and compared with the results given by a new XeCl laser numerical self consistant model. The model takes into account most recent kinetic data and time variation of discharge impedence and switch inductance. There is a good agreement between experiment and model on electrical and laser parameters for typical conditions.

  1. The UK Casting Industry

    Institute of Scientific and Technical Information of China (English)

    Jincheng Liu

    2006-01-01

    The casting production in the UK in 2004 is presented and analysed. The UK casting industry has played an important role in world casting and manufacturing production. However recent years the rapid development of some developing countries has been shifting the casting production from the western industrialized countries including the UK. The UK casting industry and associated research and technology organizations, universities have been working together very hard to face the serious competition to make the UK casting industry have a sustainable future. The UK casting industry remains strong and plays an important role in world casting and manufacturing production.

  2. CA Investment Casting Process of Complex Castings

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    CA (Computer aided) investment casting technique used in superalloy castings of aerospace engine parts was presented. CA investment casting integrated computer application, RP (Rapid Prototyping) process, solidification simulation and investment casting process. It broke the bottle neck of making metal die. Solid model of complex parts were produced by UGII or other software, then translated into STL(Stereolithography) file, after RP process of SLS(Selective Laser Sintering), wax pattern used in investment ...

  3. SparseLeap: Efficient Empty Space Skipping for Large-Scale Volume Rendering

    KAUST Repository

    Hadwiger, Markus

    2017-08-28

    Recent advances in data acquisition produce volume data of very high resolution and large size, such as terabyte-sized microscopy volumes. These data often contain many fine and intricate structures, which pose huge challenges for volume rendering, and make it particularly important to efficiently skip empty space. This paper addresses two major challenges: (1) The complexity of large volumes containing fine structures often leads to highly fragmented space subdivisions that make empty regions hard to skip efficiently. (2) The classification of space into empty and non-empty regions changes frequently, because the user or the evaluation of an interactive query activate a different set of objects, which makes it unfeasible to pre-compute a well-adapted space subdivision. We describe the novel SparseLeap method for efficient empty space skipping in very large volumes, even around fine structures. The main performance characteristic of SparseLeap is that it moves the major cost of empty space skipping out of the ray-casting stage. We achieve this via a hybrid strategy that balances the computational load between determining empty ray segments in a rasterization (object-order) stage, and sampling non-empty volume data in the ray-casting (image-order) stage. Before ray-casting, we exploit the fast hardware rasterization of GPUs to create a ray segment list for each pixel, which identifies non-empty regions along the ray. The ray-casting stage then leaps over empty space without hierarchy traversal. Ray segment lists are created by rasterizing a set of fine-grained, view-independent bounding boxes. Frame coherence is exploited by re-using the same bounding boxes unless the set of active objects changes. We show that SparseLeap scales better to large, sparse data than standard octree empty space skipping.

  4. Cast irons

    CERN Document Server

    1996-01-01

    Cast iron offers the design engineer a low-cost, high-strength material that can be easily melted and poured into a wide variety of useful, and sometimes complex, shapes. This latest handbook from ASM covers the entire spectrum of one of the most widely used and versatile of all engineered materials. The reader will find the basic, but vital, information on metallurgy, solidification characteristics, and properties. Extensive reviews are presented on the low-alloy gray, ductile, compacted graphite, and malleable irons. New and expanded material has been added covering high-alloy white irons used for abrasion resistance and high-alloy graphitic irons for heat and corrosion resistance. Also discussed are melting furnaces and foundry practices such as melting, inoculation, alloying, pouring, gating and rising, and molding. Heat treating practices including stress relieving, annealing, normalizing, hardening and tempering, autempering (of ductile irons), and surface-hardening treatments are covered, too. ASM Spec...

  5. Titanium Aluminide Casting Technology Development

    Science.gov (United States)

    Bünck, Matthias; Stoyanov, Todor; Schievenbusch, Jan; Michels, Heiner; Gußfeld, Alexander

    2017-08-01

    Titanium aluminide alloys have been successfully introduced into civil aircraft engine technology in recent years, and a significant order volume increase is expected in the near future. Due to its beneficial buy-to-fly ratio, investment casting bears the highest potential for cost reduction of all competing production technologies for TiAl-LPTB. However, highest mechanical properties can be achieved by TiAl forging. In view of this, Access e.V. has developed technologies for the production of TiAl investment cast parts and TiAl die cast billets for forging purposes. While these parts meet the highest requirements, establishing series production and further optimizing resource and economic efficiency are present challenges. In order to meet these goals, Access has recently been certified according to aircraft standards, aiming at qualifying parts for production on technology readiness level 6. The present work gives an overview of the phases of development and certification.

  6. The ancient Chinese casting techniques

    OpenAIRE

    2011-01-01

    In the course of Chinese civilization, which lasted more than 5,000 years, casting production has made a huge contribution. In this paper, some representative metal castings were presented. According to their forming techniques, they can be grouped into stone mould casting, clay mould casting, ablation casting, lost wax casting, stack casting, permanent mould casting, sand casting, etc. According to their materials, they can be categorized into tin bronze, bimetallic bronze, malleable cast ir...

  7. LARGE VOLUME IONIZATION CHAMBER USED AS LABORATORY REFERENCE FOR LOW ENERGY X—RAY MEASUREMENT

    Institute of Scientific and Technical Information of China (English)

    杨国山; 薛永库; 等

    1994-01-01

    A large volume spherical ionization chamber of 195mm diameter and 0.36mg/cm2 wall thickness made from conducting carbon-fibre epoxy composite material has been developed.The mechanical intensity of the chamber is satisfactory for a good longterm volume stability.Owing to its large volume and thin wall,the chamber is sensitive to low energy photon beams and has excellent energy-response characteristics.This ionization chamber is suitable not only for a laboratory reference but also for measurement of low energy photon beam exposure rates at protection-level.

  8. Dose-volume histogram comparison between static 5-field IMRT with 18-MV X-rays and helical tomotherapy with 6-MV X-rays.

    Science.gov (United States)

    Hayashi, Akihiro; Shibamoto, Yuta; Hattori, Yukiko; Tamura, Takeshi; Iwabuchi, Michio; Otsuka, Shinya; Sugie, Chikao; Yanagi, Takeshi

    2015-03-01

    We treated prostate cancer patients with static 5-field intensity-modulated radiation therapy (IMRT) using linac 18-MV X-rays or tomotherapy with 6-MV X-rays. As X-ray energies differ, we hypothesized that 18-MV photon IMRT may be better for large patients and tomotherapy may be more suitable for small patients. Thus, we compared dose-volume parameters for the planning target volume (PTV) and organs at risk (OARs) in 59 patients with T1-3 N0M0 prostate cancer who had been treated using 5-field IMRT. For these same patients, tomotherapy plans were also prepared for comparison. In addition, plans of 18 patients who were actually treated with tomotherapy were analyzed. The evaluated parameters were homogeneity indicies and a conformity index for the PTVs, and D2 (dose received by 2% of the PTV in Gy), D98, Dmean and V10-70 Gy (%) for OARs. To evaluate differences by body size, patients with a known body mass index were grouped by that index ( 25 kg/m(2)). For the PTV, all parameters were higher in the tomotherapy plans compared with the 5-field IMRT plans. For the rectum, V10 Gy and V60 Gy were higher, whereas V20 Gy and V30 Gy were lower in the tomotherapy plans. For the bladder, all parameters were higher in the tomotherapy plans. However, both plans were considered clinically acceptable. Similar trends were observed in 18 patients treated with tomotherapy. Obvious trends were not observed for body size. Tomotherapy provides equivalent dose distributions for PTVs and OARs compared with 18-MV 5-field IMRT. Tomotherapy could be used as a substitute for high-energy photon IMRT for prostate cancer regardless of body size.

  9. Thin Wall Iron Castings

    Energy Technology Data Exchange (ETDEWEB)

    J.F. Cuttino; D.M. Stefanescu; T.S. Piwonka

    2001-10-31

    Results of an investigation made to develop methods of making iron castings having wall thicknesses as small as 2.5 mm in green sand molds are presented. It was found that thin wall ductile and compacted graphite iron castings can be made and have properties consistent with heavier castings. Green sand molding variables that affect casting dimensions were also identified.

  10. Yield Improvement in Steel Casting (Yield II)

    Energy Technology Data Exchange (ETDEWEB)

    Richard A. Hardin; Christoph Beckermann; Tim Hays

    2002-02-18

    This report presents work conducted on the following main projects tasks undertaken in the Yield Improvement in Steel Casting research program: Improvement of Conventional Feeding and Risering Methods, Use of Unconventional Yield Improvement Techniques, and Case Studies in Yield Improvement. Casting trials were conducted and then simulated using the precise casting conditions as recorded by the participating SFSA foundries. These results present a statistically meaningful set of experimental data on soundness versus feeding length. Comparisons between these casting trials and casting trials performed more than forty years ago by Pellini and the SFSA are quite good and appear reasonable. Comparisons between the current SFSA feeding rules and feeding rules based on the minimum Niyama criterion reveal that the Niyama-based rules are generally less conservative. The niyama-based rules also agree better with both the trials presented here, and the casting trails performed by Pellini an d the SFSA years ago. Furthermore, the use of the Niyama criterion to predict centerline shrinkage for horizontally fed plate sections has a theoretical basis according to the casting literature reviewed here. These results strongly support the use of improved feeding rules for horizontal plate sections based on the Niyama criterion, which can be tailored to the casting conditions for a given alloy and to a desired level of soundness. The reliability and repeatability of ASTM shrinkage x-ray ratings was investigated in a statistical study performed on 128 x-rays, each of which were rated seven different times. A manual ''Feeding and Risering Guidelines for Steel Castings' is given in this final report. Results of casting trials performed to test unconventional techniques for improving casting yield are presented. These use a stacked arrangement of castings and riser pressurization to increase the casting yield. Riser pressurization was demonstrated to feed a casting up to

  11. Opportunities and challenges of Chinese die-casting market

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    The present status and perspectives of Chinese die-casting market were commented. In 2003, the total output of die castings in the whole country was 708 000 tons, in which the outputs of Al-alloy, Zn-alloy, Mg-alloy, Cu-alloy die castings were 474 600 tons, 222 000 tons, 5 800 tons, 5 600 tons, respectively, each accounted for 67%, 31.35%, 0.85%,0.8% of the total. The annual sale volume of die-casting machines was approximately 1 800. And the gross output value of dies approached RMB 38 billion, in which die-casting dies accounted for about 10%. In the die-casting industry of the entire country, the foreign capital enterprises, public-run enterprises, township and village enterprises, private enterprises accounted for over 80% of the total die-casting enterprises. Super huge die-casting groups are forming.

  12. The CAST time projection chamber

    Science.gov (United States)

    Autiero, D.; Beltrán, B.; Carmona, J. M.; Cebrián, S.; Chesi, E.; Davenport, M.; Delattre, M.; Di Lella, L.; Formenti, F.; Irastorza, I. G.; Gómez, H.; Hasinoff, M.; Lakic, B.; Luzón, G.; Morales, J.; Musa, L.; Ortiz, A.; Placci, A.; Rodrigurez, A.; Ruz, J.; Villar, J. A.; Zioutas, K.

    2007-06-01

    One of the three x-ray detectors of the CERN Axion Solar Telescope (CAST) experiment searching for solar axions is a time projection chamber (TPC) with a multi-wire proportional counter (MWPC) as a readout structure. Its design has been optimized to provide high sensitivity to the detection of the low intensity x-ray signal expected in the CAST experiment. A low hardware threshold of 0.8 keV is set to a safe level during normal data taking periods, and the overall efficiency for the detection of photons coming from conversion of solar axions is 62%. Shielding has been installed around the detector, lowering the background level to 4.10 × 10-5 counts cm-2 s-1 keV-1 between 1 and 10 keV. During phase I of the CAST experiment the TPC has provided robust and stable operation, thus contributing with a competitive result to the overall CAST limit on axion photon coupling and mass.

  13. Quantitative grain-scale ferroic domain volume fractions and domain switching strains from three-dimensional X-ray diffraction data

    DEFF Research Database (Denmark)

    Oddershede, Jette; Majkut, Marta; Caosyd, Qinghua

    2015-01-01

    A method for the extension of the three-dimensional X-ray diffraction technique to allow the extraction of domain volume fractions in polycrystalline ferroic materials is presented. This method gives access to quantitative domain volume fractions of hundreds of independent embedded grains within...

  14. Microstructure analysis of AISI 304 stainless steel produced by twin-roll thin strip casting process

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The microstructure of AISI 304 austenite stainless steel fabricated by the thin strip casting process were investigated using optical microscope, scanning electron microscope (SEM), transmission electron microscope (TEM), and X-ray diffraction (XRD).The microstructures of the casting strips show a duplex structure consisting of delta ferrite and austenite. The volume fraction of the delta ferrite is about 9.74vol% at the center and 6.77vol% at the surface of the casting thin strip, in vermicular and band shapes. On account of rapid cooling and solidification in the continuous casting process, many kinds of inclusions and precipitates have been found. Most of the inclusions and precipitates are spherical complex compounds consisting of oxides, such as, SiO2, MnO, Al2O3,Cr2O3,and FeO or their multiplicity oxides of MnO·Al2O3,2FeO·SiO2, and 2MnO·SiO2. Many defects including dislocations and stacking faults have also formed during the rapid cooling and solidification process, which is helpful to improve the mechanical properties of the casting strips.

  15. Fabrication of in situ composite layer on cast steel

    Directory of Open Access Journals (Sweden)

    E. Fraś

    2010-01-01

    Full Text Available The study describes the technology of fabrication of composite layers in cast steel reinforced with titanium carbides. In the process under discussion, the reinforcing TiC phase is formed in situ from the substrates deposited on mould cavity, where the said substrates under the effect of heat supplied by molten metal poured into mould (1823K undergo a synthesis in the SHS reaction. An outcome of this process is the formation, within the casting surface, of a layer from 550 to 1200μm thick. Carbides produced in this synthesis have the size from 0,5 to 20μm and a non-typical spheroidal shape. The hardness of the produced layer examined in function of the distance from the casting surface is from 700 to 1134 HV, and is determined by volume fraction of the reinforcing TiC phase. To better document the type of microstructure obtained in the produced material, metallographic and structural examinations were carried out using the method of scanning electron microscopy (SEM, X-ray microanalysis (EDS/EDX, and phase analysis (XRD. To check the mechanical properties of the examined material, hardness was measured by the Vickers test.

  16. High spatiotemporal resolution measurement of regional lung air volumes from 2D phase contrast x-ray images

    Energy Technology Data Exchange (ETDEWEB)

    Leong, Andrew F. T.; Islam, M. Sirajul; Kitchen, Marcus J. [School of Physics, Monash University, Victoria 3800 (Australia); Fouras, Andreas [Division of Biological Engineering, Monash University, Victoria 3800 (Australia); Wallace, Megan J.; Hooper, Stuart B. [Ritchie Centre and Department of Obstetrics and Gynaecology, Monash Institute of Medical Research, Monash University, Victoria 3168 (Australia)

    2013-04-15

    Purpose: Described herein is a new technique for measuring regional lung air volumes from two-dimensional propagation-based phase contrast x-ray (PBI) images at very high spatial and temporal resolution. Phase contrast dramatically increases lung visibility and the outlined volumetric reconstruction technique quantifies dynamic changes in respiratory function. These methods can be used for assessing pulmonary disease and injury and for optimizing mechanical ventilation techniques for preterm infants using animal models. Methods: The volumetric reconstruction combines the algorithms of temporal subtraction and single image phase retrieval (SIPR) to isolate the image of the lungs from the thoracic cage in order to measure regional lung air volumes. The SIPR algorithm was used to recover the change in projected thickness of the lungs on a pixel-by-pixel basis (pixel dimensions {approx}16.2 {mu}m). The technique has been validated using numerical simulation and compared results of measuring regional lung air volumes with and without the use of temporal subtraction for removing the thoracic cage. To test this approach, a series of PBI images of newborn rabbit pups mechanically ventilated at different frequencies was employed. Results: Regional lung air volumes measured from PBI images of newborn rabbit pups showed on average an improvement of at least 20% in 16% of pixels within the lungs in comparison to that measured without the use of temporal subtraction. The majority of pixels that showed an improvement was found to be in regions occupied by bone. Applying the volumetric technique to sequences of PBI images of newborn rabbit pups, it is shown that lung aeration at birth can be highly heterogeneous. Conclusions: This paper presents an image segmentation technique based on temporal subtraction that has successfully been used to isolate the lungs from PBI chest images, allowing the change in lung air volume to be measured over regions as small as the pixel size. Using

  17. MGA: A gamma-ray spectrum analysis code for determining plutonium isotopic abundances. Volume 3, FORTRAN listing of the GA code

    Energy Technology Data Exchange (ETDEWEB)

    Gunnink, R

    1991-09-01

    Nondestructive measurements of x-ray and gamma-ray emissions can be used to determine the abundances of various actinides in a sample. Volume 1 of this report describes the methods and algorithms we have developed to determine the relative isotopic abundances of actinides in a sample, by analyzing gamma-ray spectra obtained using germanium detector systems. Volume 2 is a guide to using the MGA (Multiple Group Analysis) computer program we have written to perform plutonium isotopic analyses. This report contains a listing of the FORTRAN instructions of the code.

  18. An approach for the fatigue estimation of porous cast iron based on non-destructive testing results

    Directory of Open Access Journals (Sweden)

    Heinrietz André

    2014-06-01

    Full Text Available Big cast iron components made of spheroidal cast iron allow constructing big structures such as stone mills, engine blocks or wind mills with acceptable expenses. Thus, in economically optimized cast processes pores cannot be always prevented in thick walled cast iron components and these components are often rejected because of safety reasons. On the one hand the fatigue performance of high loadable spheroidal cast iron components is reduced significantly by the presence of local porosities which has been pointed out in the past. On the other hand concepts for the fatigue estimation based on fracture mechanics which take the size and localization of the defect into account can lead to erroneous estimations because the defect is modelled as a crack. The challenge of an estimation method is to derive a fatigue life without the necessity to perform component tests. In the contribution an estimation method is presented which is able to determine the fatigue strength of a material volume taking the pores into account. The method can be applied based on data from computer tomographic X-ray (CT or Sampling Phased Array (SPA ultrasonic analyses. The method is presented for three spheroidal cast iron types: ferritic GJS-400-18, ferritic GJS-450-15 with high silicon content and perlitic GJS-700-3.

  19. CAST with its micromegas detector installed.

    CERN Multimedia

    Maximilien Brice

    2002-01-01

    The CERN Axion Solar Telescope (CAST) uses a prototype LHC dipole magnet to search for very weakly interacting neutral particles called axions, which should originate in the core of the Sun. The magnet converts the solar axions to photons which are then detected by an X-ray detector based on Micromegas technology. CAST's Micromegas detector has now been installed. Photos 01 02: General view of the CAST experiment with the Micromegas detector in place. Photo 03: Close-up of the micromegas set-up.

  20. The Archaeology and History of Lake Ray Roberts. Volume 1. Cultural Resources Survey.

    Science.gov (United States)

    1982-03-01

    in the Tehuacan Valley of Mexico and speculations about the cultural processes. In Man, settlement and urbanism. Ucko, Tringham and Dimbleby...The prehistory of the Tehuacan Valley, Volume 5: Excavations and reconnaissance. The University of Texas Press. Mattson, Richard 1980 The bungalow

  1. Seismic Imaging of the Waltham Canyon Fault, California: Comparison of Ray-Theoretical and Fresnel Volume Prestack Migration

    Science.gov (United States)

    Bauer, K.; Ryberg, T.; Fuis, G. S.; Lueth, S.

    2011-12-01

    Steep faults can be imaged by migration of reflected refractions observed in controlled-source seismic data. The processing can be focussed on the enhancement of the reflected refractions and simultaneous suppression of undesired phases. The Kirchhoff prestack migration is then applied where migration noise is suppressed by constructive stacking of multi-fold data. The Fresnel volume migration is an efficient alternative method, where smearing along isochrones (potential reflection points, partly migration noise) is limited to the first Fresnel zone in this technique. This makes the Fresnel volume migration particularly interesting for the imaging of steep faults using only low-fold data. We depeloped a ray-theroretical line drawing migration, which can be considered as the high-frequency approximation of the Fresnel volume migration. The ray-theoretical migration is less time consuming, and, hence, can be used to optimize the migration parameters before the final application of Fresnel volume migration. Another advantage of our ray-theoretical migration is possible wave field separation before and after migration. This feature can be used to optimize the pre-processing of the data before migration. We tested the prestack migration techniques with synthetic data. The methods were then applied to low-fold data collected across the SAFOD drill site near Parkfield, California. We chose five shot gathers with clear phases interpreted as reflected refractions. The phases are not obvious in shot gathers apart from the five shot locations. The resulting images show near-vertical reflector segments at 1-5 km depth, which project close to the surface track of the Waltham Canyon fault running approximately 10 km eastward and parallel to the San Andreas fault. Some more details were resolved in comparison with previous investigations. Based on modeling studies, the imaged features can be interpreted as reflections from a fault with lower internal velocities compared with the

  2. Casting behavior of titanium alloys in a centrifugal casting machine.

    Science.gov (United States)

    Watanabe, K; Miyakawa, O; Takada, Y; Okuno, O; Okabe, T

    2003-05-01

    Since dental casting requires replication of complex shapes with great accuracy, this study examined how well some commercial titanium alloys and experimental titanium-copper alloys filled a mold cavity. The metals examined were three types of commercial dental titanium [commercially pure titanium (hereinafter noted as CP-Ti), Ti-6Al-4V (T64) and Ti-6Al-7Nb (T67)], and experimental titanium-copper alloys [3%, 5% and 10% Cu (mass %)]. The volume percentage filling the cavity was evaluated in castings prepared in a very thin perforated sheet pattern and cast in a centrifugal casting machine. The flow behavior of the molten metal was also examined using a so-called "tracer element technique." The amounts of CP-Ti and all the Ti-Cu alloys filling the cavity were similar; less T64 and T67 filled the cavity. However, the Ti-Cu alloys failed to reach the end of the cavities due to a lower fluidity compared to the other metals. A mold prepared with specially designed perforated sheets was effective at differentiating the flow behavior of the metals tested. The present technique also revealed that the more viscous Ti-Cu alloys with a wide freezing range failed to sequentially flow to the end of the cavity.

  3. X-ray diffraction and electroresistance measurements under high pressure and temperature using a large-volume cell

    Energy Technology Data Exchange (ETDEWEB)

    Principi, E; Minicucci, M [CNISM, CNR-INFM SOFT and Dipartimento di Fisica Universita degli Studi di Camerino via Madonna delle Carceri 62032, Camerino (Italy); Di Cicco, A

    2008-07-15

    In this communication we report about original experimental techniques for in-house x-ray diffraction and electrical resistance measurements under high-temperature and high pressure conditions, using large volume cells in the opposite anvil recessed geometry. The high-pressure devices we are currently using are a compact Paris-Edinburgh (PE) V5 150 Tons press and a 50 Tons standard hydraulic press, coupled usually with WC anvils and 10 mm or 7 mm boron-epoxy or pyrophyllite biconical gaskets for x-ray diffraction and resistance measurements respectively. Limiting pressures, using such a non-toroidal sample assembly and WC anvils, are about 10 GPa on samples of large sizes (10-20 mm{sup 3}). Samples can be heated using an hollow graphite cylinder as a crucible reaching temperatures as high as 2300 K, while the temperature can be measured up to 1300 K by using a K-type thermocouple. The highly automated setup developed for resistance measurements is described in details. In particular, we present electroresistance measurements of Bi melting under pressure and measurements of the Ge and LiF EOS (equation of state) at high temperature and pressure obtained using x-ray diffraction showing the sensitivity of the techniques. The relevance of these experiments to the exploitation of the potential of equipments available at synchrotron radiation facilities is emphasized.

  4. A study of X-ray volume imaging system in image guided radiotherapy with variable gantry rotations

    Directory of Open Access Journals (Sweden)

    NVN Madhusudhana Sresty

    2016-03-01

    Full Text Available Purpose: The main purpose of this work is to investigate the optimal usage of X-ray volume imaging (XVI system in image-guided radiotherapy with different gantry rotations in order to reduce scanning volume.Methods: A total of 60 scans of 16 individual patients with breast and head and neck cancer were used in this study. Full and partial gantry rotations were performed at the same time with same setup on the couch using XVI system by changing the preset information. The reference and localization images were matched with this system. The set up errors were evaluated with XVI software.Results: Variation in translational errors with full and half gantry rotations in breast cases were <2 mm in 86.6% of measurements. Similarly, variations between full and partial gantry rotations in head and neck cases were <1 mm in 95.5% of measurements. Results showed almost similar translational and rotational shifts in both full and partial gantry rotations in the majority of the cases.Conclusion: Based on selected cases in this study, partial rotation of the gantry for acquiring 3D cone beam computerized tomography (CBCT is very useful option in reducing scanning volume and total treatment time in IGRT. However, the use of partial rotation of the gantry depends on patient thickness and area to be reconstructed to track anatomical changes near to the target.

  5. Non-rigid Reconstruction of Casting Process with Temperature Feature

    Science.gov (United States)

    Lin, Jinhua; Wang, Yanjie; Li, Xin; Wang, Ying; Wang, Lu

    2017-09-01

    Off-line reconstruction of rigid scene has made a great progress in the past decade. However, the on-line reconstruction of non-rigid scene is still a very challenging task. The casting process is a non-rigid reconstruction problem, it is a high-dynamic molding process lacking of geometric features. In order to reconstruct the casting process robustly, an on-line fusion strategy is proposed for dynamic reconstruction of casting process. Firstly, the geometric and flowing feature of casting are parameterized in manner of TSDF (truncated signed distance field) which is a volumetric block, parameterized casting guarantees real-time tracking and optimal deformation of casting process. Secondly, data structure of the volume grid is extended to have temperature value, the temperature interpolation function is build to generate the temperature of each voxel. This data structure allows for dynamic tracking of temperature of casting during deformation stages. Then, the sparse RGB features is extracted from casting scene to search correspondence between geometric representation and depth constraint. The extracted color data guarantees robust tracking of flowing motion of casting. Finally, the optimal deformation of the target space is transformed into a nonlinear regular variational optimization problem. This optimization step achieves smooth and optimal deformation of casting process. The experimental results show that the proposed method can reconstruct the casting process robustly and reduce drift in the process of non-rigid reconstruction of casting.

  6. Dose efficiency consideration for volume-of-interest breast imaging using x-ray differential phase-contrast CT

    Science.gov (United States)

    Cai, Weixing; Ning, Ruola

    2009-02-01

    The newly developed differential phase-contrast (DPC) imaging technique has attracted increasing interest among researchers. In a DPC system, the self-imaging effect and the phase-stepping method are implemented through three gratings to manifest phase contrast, and differentiated phase images can be obtained. An important advantage of this technique is that hospital-grade x-ray tubes can be used, allowing much higher x-ray output power and faster image processing than with micro-focus in-line phase-contrast imaging. A DPC-CT system can acquire images from different view angles along a circular orbit, and tomographic images can be reconstructed. However, the principle of DPC imaging requires multiple exposures to compute any differentiated phase image at each view angle, which raises concerns about radiation exposure via x-ray dose. Computer simulations are carried out to study the dose efficiency for DPC-CT for volume-of-interest breast imaging. A conceptual CBCT/DPC-CT hybrid imaging system and a numerical breast phantom are designed for this study. A FBP-type reconstruction algorithm is optimized for the VOI reconstruction. Factors including the x-ray flux and detector pixel size are considered and their effects on reconstruction image quality in terms of noise level and contrast-to-noise ratio are investigated. The results indicate that with a pixel size of 20 microns and a dose level of 5.7mGy, which is equivalent to the patient dose of a two-view mammography screening or a dedicated CBCT breast imaging scan, much better tissue contrast and spatial resolution can be achieved using the DPC-CT technique. It is very promising for possible application at pathology-level in vivo study for human breasts.

  7. LLNL casting technology

    Science.gov (United States)

    Shapiro, A. B.; Comfort, W. J., III

    1994-01-01

    Competition to produce cast parts of higher quality, lower rejection rate, and lower cost is a fundamental factor in the global economy. To gain an edge on foreign competitors, the US casting industry must cut manufacturing costs and reduce the time from design to market. Casting research and development (R&D) are the key to increasing US competiveness in the casting arena. Lawrence Livermore National Laboratory (LLNL) is the home of a wide range of R&D projects that push the boundaries of state-of-the art casting. LLNL casting expertise and technology include: casting modeling research and development, including numerical simulation of fluid flow, heat transfer, reaction/solidification kinetics, and part distortion with residual stresses; special facilities to cast toxic material; extensive experience casting metals and nonmetals; advanced measurement and instrumentation systems. Department of Energy (DOE) funding provides the leverage for LLNL to collaborate with industrial partners to share this advanced casting expertise and technology. At the same time, collaboration with industrial partners provides LLNL technologists with broader insights into casting industry issues, casting process data, and the collective experience of industry experts. Casting R&D is also an excellent example of dual-use technology; it is the cornerstone for increasing US industrial competitiveness and minimizing waste nuclear material in weapon component production. Annual funding for casting projects at LLNL is $10M, which represents 1% of the total LLNL budget. Metal casting accounts for about 80% of the funding. Funding is nearly equally divided between development directed toward US industrial competitiveness and weapon component casting.

  8. Interactive volume exploration of petascale microscopy data streams using a visualization-driven virtual memory approach

    KAUST Repository

    Hadwiger, Markus

    2012-12-01

    This paper presents the first volume visualization system that scales to petascale volumes imaged as a continuous stream of high-resolution electron microscopy images. Our architecture scales to dense, anisotropic petascale volumes because it: (1) decouples construction of the 3D multi-resolution representation required for visualization from data acquisition, and (2) decouples sample access time during ray-casting from the size of the multi-resolution hierarchy. Our system is designed around a scalable multi-resolution virtual memory architecture that handles missing data naturally, does not pre-compute any 3D multi-resolution representation such as an octree, and can accept a constant stream of 2D image tiles from the microscopes. A novelty of our system design is that it is visualization-driven: we restrict most computations to the visible volume data. Leveraging the virtual memory architecture, missing data are detected during volume ray-casting as cache misses, which are propagated backwards for on-demand out-of-core processing. 3D blocks of volume data are only constructed from 2D microscope image tiles when they have actually been accessed during ray-casting. We extensively evaluate our system design choices with respect to scalability and performance, compare to previous best-of-breed systems, and illustrate the effectiveness of our system for real microscopy data from neuroscience. © 1995-2012 IEEE.

  9. Representative elementary volume assessment of three-dimensional x-ray microtomography images of heterogeneous materials: Application to limestones

    Science.gov (United States)

    Rozenbaum, O.; du Roscoat, S. Rolland

    2014-05-01

    Over the last 15 years, x-ray microtomography has become a useful technique to obtain morphological, structural, and topological information on materials. Moreover, these three-dimensional (3D) images can be used as input data to assess certain properties (e.g., permeability) or to simulate phenomena (e.g., transfer properties). In order to capture all the features of interest, high spatial resolution is required. This involves imaging small samples, raising the question of the representativity of the data sets. In this article, we (i) present a methodology to analyze the microstructural properties of complex porous media from 3D images, (ii) assess statistical representative elementary volumes (REVs) for such materials; and (iii) establish criteria to delimit these REVs. In the context of cultural heritage conservation, a statistical study was done on 30 quarry samples for three sorts of stones. We first present the principles of x-ray microtomography experiments and emphasize the care that must be taken in the 3D image segmentation steps. Results show that statistical REVs exist for these media and are reached for the image sizes studied (1300 × 1300 × 1000 voxels) for two characteristics: porosity and chord length distributions. Furthermore, the estimators used (porosity, autocorrelation function, and chord length distributions) are sufficiently sensitive to quantitatively distinguish these three porous media from each other. Lastly, this study puts forward criteria based on the above-mentioned estimators to evaluate the REVs. These criteria avoid having to repeat the statistical study for each new material studied. This is particularly relevant to quantitatively monitor the modifications in materials (weathering, deformation …) or to determine the smallest 3D volume for simulation in order to reduce computing time.

  10. 3-D reconstruction and virtual ductoscopy of high-grade ductal carcinoma in situ of the breast with casting type calcifications using refraction-based X-ray CT.

    Science.gov (United States)

    Ichihara, Shu; Ando, Masami; Maksimenko, Anton; Yuasa, Tetsuya; Sugiyama, Hiroshi; Hashimoto, Eiko; Yamasaki, Katsuhito; Mori, Kensaku; Arai, Yoshinori; Endo, Tokiko

    2008-01-01

    Stereomicroscopic observations of thick sections, or three-dimensional (3-D) reconstructions from serial sections, have provided insights into histopathology. However, they generally require time-consuming and laborious procedures. Recently, we have developed a new algorithm for refraction-based X-ray computed tomography (CT). The aim of this study is to apply this emerging technology to visualize the 3-D structure of a high-grade ductal carcinomas in situ (DCIS) of the breast. The high-resolution two-dimensional images of the refraction-based CT were validated by comparing them with the sequential histological sections. Without adding any contrast medium, the new CT showed strong contrast and was able to depict the non-calcified fine structures such as duct walls and intraductal carcinoma itself, both of which were barely visible in a conventional absorption-based CT. 3-D reconstruction and virtual endoscopy revealed that the high-grade DCIS was located within the dichotomatous branches of the ducts. Multiple calcifications occurred in the necrotic core of the continuous DCIS, resulting in linear and branching (casting type) calcifications, a hallmark of high-grade DCIS on mammograms. In conclusion, refraction-based X-ray CT approaches the low-power light microscopic view of the histological sections. It provides high quality slice data for 3-D reconstruction and virtual ductosocpy.

  11. A volume-limited sample of X-ray galaxy groups and clusters - I. Radial entropy and cooling time profiles

    CERN Document Server

    Panagoulia, Electra; Sanders, Jeremy

    2013-01-01

    We present the first results of our study of a sample of 101 X-ray galaxy groups and clusters, which is volume-limited in each of three X-ray luminosity bins. The aim of this work is to study the properties of the innermost ICM in the cores of our groups and clusters, and to determine the effect of non-gravitational processes, such as active galactic nucleus (AGN) feedback, on the ICM. The entropy of the ICM is of special interest, as it bears the imprint of the thermal history of a cluster, and it also determines a cluster's global properties. Entropy profiles can therefore be used to examine any deviations from cluster self-similarity, as well as the effects of feedback on the ICM. We find that the entropy profiles are well-fitted by a simple powerlaw model, of the form $K(r) = \\alpha\\times(r/100 \\rm{kpc})^{\\beta}$, where $\\alpha$ and $\\beta$ are constants. We do not find evidence for the existence of an "entropy floor", i.e. our entropy profiles do not flatten out at small radii, as suggested by some previ...

  12. Portable microcomputer for the analysis of plutonium gamma-ray spectra. Volume II. Software description and listings. [IAEAPU

    Energy Technology Data Exchange (ETDEWEB)

    Ruhter, W.D.

    1984-05-01

    A portable microcomputer has been developed and programmed for the International Atomic Energy Agency (IAEA) to perform in-field analysis of plutonium gamma-ray spectra. The unit includes a 16-bit LSI-11/2 microprocessor, 32-K words of memory, a 20-character display for user prompting, a numeric keyboard for user responses, and a 20-character thermal printer for hard-copy output of results. The unit weights 11 kg and has dimensions of 33.5 x 30.5 x 23.0 cm. This compactness allows the unit to be stored under an airline seat. Only the positions of the 148-keV /sup 241/Pu and 208-keV /sup 237/U peaks are required for spectral analysis that gives plutonium isotopic ratios and weight percent abundances. Volume I of this report provides a detailed description of the data analysis methodology, operation instructions, hardware, and maintenance and troubleshooting. Volume II describes the software and provides software listings.

  13. Determination of the Representative Elementary Volume for the study of sandstones and siltstones by X-Ray microtomography

    Directory of Open Access Journals (Sweden)

    Jaquiel Salvi Fernandes

    2012-08-01

    Full Text Available X-Ray computerized microtomography (µ-CT besides providing two-dimensional images (2-D of the transversal sections of the sample, the biggest attraction of the methodology is the rendering of three-dimensional images (3-D, enabling a more real analysis of the porous structure of the rock. However, the reconstruction, visualization and analysis of such 3-D images are limited in computer terms. Thus, it is not always possible to reconstruct the images with the total size of the microtomographed sample. Therefore, this study aims at determining the Representative Elementary Volume (REV in reservoir rocks concerning their porosity. In order to collect microtomographic data from reservoir rocks, a microtomograph Skyscan model 1172 was utilized for the sandstone and siltstone samples scanning. After the analysis of the graphs obtained by REV, it was concluded that the most adequate dimensions for the reconstructed volume in each analyzed sample were approximately 1400 × 1400 × 1400 µm, which are dimensions that can easily be reconstructed, visualized and analyzed.

  14. Search for chameleons with CAST

    Directory of Open Access Journals (Sweden)

    V. Anastassopoulos

    2015-10-01

    Full Text Available In this work we present a search for (solar chameleons with the CERN Axion Solar Telescope (CAST. This novel experimental technique, in the field of dark energy research, exploits both the chameleon coupling to matter (βm and to photons (βγ via the Primakoff effect. By reducing the X-ray detection energy threshold used for axions from 1 keV to 400 eV CAST became sensitive to the converted solar chameleon spectrum which peaks around 600 eV. Even though we have not observed any excess above background, we can provide a 95% C.L. limit for the coupling strength of chameleons to photons of βγ≲1011 for 1<βm<106.

  15. Search for chameleons with CAST

    CERN Document Server

    Anastassopoulos, V; Aune, S; Barth, K; Belov, A; Bräuninger, H; Cantatore, G; Carmona, J M; Cetin, S A; Christensen, F; Collar, J I; Dafni, T; Davenport, M; Desch, K; Dermenev, A; Eleftheriadis, C; Fanourakis, G; Ferrer-Ribas, E; Friedrich, P; Galán, J; García, J A; Gardikiotis, A; Garza, J G; Gazis, E N; Geralis, T; Giomataris, I; Hailey, C; Haug, F; Hasinoff, M D; Hofmann, D H H; Iguaz, F J; Irastorza, I G; Jacoby, J; Jakobsen, A; Jakovčić, K; Kaminski, J; Karuza, M; Kavuk, M; Krčmar, M; Krieger, C; Krüger, A; Lakić, B; Laurent, J M; Liolios, A; Ljubičić, A; Luzón, G; Neff, S; Ortega, I; Papaevangelou, T; Pivovarov, M J; Raffelt, G; Riege, H; Rosu, M; Ruz, J; Savvidis, I; Solanki, S K; Vafeiadis, T; Villar, J A; Vogel, J K; Yildiz, S C; Zioutas, K; Brax, P; Lavrentyev, I; Upadhye, A

    2015-01-01

    In this work we present a search for (solar) chameleons with the CERN Axion Solar Telescope (CAST). This novel experimental technique, in the field of dark energy research, exploits both the chameleon coupling to matter ($\\beta_{\\rm m}$) and to photons ($\\beta_{\\gamma}$) via the Primakoff effect. By reducing the X-ray detection energy threshold used for axions from 1$\\,$keV to 400$\\,$eV CAST became sensitive to the converted solar chameleon spectrum which peaks around 600$\\,$eV. Even though we have not observed any excess above background, we can provide a 95% C.L. limit for the coupling strength of chameleons to photons of $\\beta_{\\gamma}\\!\\lesssim\\!10^{11}$ for $1<\\beta_{\\rm m}<10^6$.

  16. Mapping soil deformation around plant roots using in vivo 4D X-ray Computed Tomography and Digital Volume Correlation.

    Science.gov (United States)

    Keyes, S D; Gillard, F; Soper, N; Mavrogordato, M N; Sinclair, I; Roose, T

    2016-06-14

    The mechanical impedance of soils inhibits the growth of plant roots, often being the most significant physical limitation to root system development. Non-invasive imaging techniques have recently been used to investigate the development of root system architecture over time, but the relationship with soil deformation is usually neglected. Correlative mapping approaches parameterised using 2D and 3D image data have recently gained prominence for quantifying physical deformation in composite materials including fibre-reinforced polymers and trabecular bone. Digital Image Correlation (DIC) and Digital Volume Correlation (DVC) are computational techniques which use the inherent material texture of surfaces and volumes, captured using imaging techniques, to map full-field deformation components in samples during physical loading. Here we develop an experimental assay and methodology for four-dimensional, in vivo X-ray Computed Tomography (XCT) and apply a Digital Volume Correlation (DVC) approach to the data to quantify deformation. The method is validated for a field-derived soil under conditions of uniaxial compression, and a calibration study is used to quantify thresholds of displacement and strain measurement. The validated and calibrated approach is then demonstrated for an in vivo test case in which an extending maize root in field-derived soil was imaged hourly using XCT over a growth period of 19h. This allowed full-field soil deformation data and 3D root tip dynamics to be quantified in parallel for the first time. This fusion of methods paves the way for comparative studies of contrasting soils and plant genotypes, improving our understanding of the fundamental mechanical processes which influence root system development.

  17. The influence of solidification speed during heating on allotropic transformations of chromium cast iron casting

    Directory of Open Access Journals (Sweden)

    M. Przybył

    2008-08-01

    Full Text Available The unique stand to founding dilatometric samples ("on ready” which solidify with different cooling speeds was presented. The dilatometric investigations, X-ray, metallographic they disclosed the occurrence in matrix of chromium cast iron of considerable quantity of austenite in dependence from concentration of chromium (18% and 23% and the speed of solidification. Castings these despite large part of austenite mark with high hardness in raw state.

  18. Investigation of the initial and volume recombination losses in gamma versatile cylindrical ionization chamber VGIC developed for gamma ray dosimetry

    Energy Technology Data Exchange (ETDEWEB)

    Fares, M.; Mameri, S.; Abdlani, I.; Negara, K. [COMENA, Laboratoire Detection et Mesures, CRNB, BP no. 180 Ain-Oussera 17200 W. de Djelfa (Algeria)

    2015-07-01

    A versatile Gamma ionization chambers are used for flow control in systems with gamma nuclear reactors and reprocessing plants in and monitoring atmosphere around these facilities, this in order to protect staff. In the Laboratory Detection and Measures (LDM) Division for Study and Development of Nuclear Instrumentation (DSDNI) of CRNB, we designed, developed and characterized a versatile gamma ionization chamber (VGIC) to study experimentally its characteristics according to the geometry of the electrodes, the volume and pressure of the filler gas for the design of a gamma sealed chamber. The tests were conducted under the IEC (International Electro-technical Commission). In this paper, we present the results obtained in the various nuclear tests for characterization and calibration that we have made on the ionization chamber gamma VGIC prototype developed at our Department. To do this, three irradiators were operated at the Laboratory Calibration (SSDL) of the Department of Medical Physics Nuclear Research Center of Algiers (CRNA). Irradiator intensive gamma ({sup 60}Co: 1.25 MeV), one medium intensity gamma ({sup 137}Cs: 0.662 MeV) and 3rd low intensity ({sup 60}Co). Saturation curves and linearity were identified and the operating range and the sensitivity of the chamber have been deducted. The (I,V) characteristics of the chamber filled, with argon gas at 3 bar (0.3 M pa) pressure, for gamma ray irradiator sources were studied. To do so, the chamber was irradiated with gamma rays using different numbers of gamma sources (i.e. Up to 5). The plateau region is reached above 200 V and the detector operating voltage is found to be 600 V. It is observed that in the plateau region the slope is constant with an increase in the exposure rate. The (1/I, 1/V) and (I, l/V{sup 2}) characteristic curves reveal the presence of the initial and volume recombination losses. The volume recombination losses are found to be smaller than the initial recombination losses. Finally

  19. Glovebox Advanced Casting System Casting Optimization

    Energy Technology Data Exchange (ETDEWEB)

    Fielding, Randall Sidney [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2016-03-01

    Casting optimization in the GACS included three broad areas; casting of U-10Zr pins, incorporation of an integral FCCI barrier, and development of a permanent crucible coating. U-10Zr casting was improved over last year’s results by modifying the crucible design to minimize contact with the colder mold. Through these modifications casting of a three pin batch was successful. Incorporation of an integral FCCI barrier also was optimized through furnace chamber pressure changes during the casting cycle to reduce gas pressures in the mold cavities which led to three full length pins being cast which incorporated FCCI barriers of three different thicknesses. Permanent crucible coatings were tested against a base case; 1500°C for 10 minutes in a U-20Pu-10Zr molten alloy. None of the candidate coating materials showed evidence of failure upon initial visual examination. In all areas of work a large amount of characterization will be needed to fully determine the effects of the optimization activities. The characterization activities and future work will occur next year.

  20. Improving Metal Casting Process

    Science.gov (United States)

    1998-01-01

    Don Sirois, an Auburn University research associate, and Bruce Strom, a mechanical engineering Co-Op Student, are evaluating the dimensional characteristics of an aluminum automobile engine casting. More accurate metal casting processes may reduce the weight of some cast metal products used in automobiles, such as engines. Research in low gravity has taken an important first step toward making metal products used in homes, automobiles, and aircraft less expensive, safer, and more durable. Auburn University and industry are partnering with NASA to develop one of the first accurate computer model predictions of molten metals and molding materials used in a manufacturing process called casting. Ford Motor Company's casting plant in Cleveland, Ohio is using NASA-sponsored computer modeling information to improve the casting process of automobile and light-truck engine blocks.

  1. Efficient Runner Networks for Investment Castings

    Energy Technology Data Exchange (ETDEWEB)

    GIVLER,RICHARD C.; SAYLORS,DAVID B.

    2000-07-18

    We present a computational method that finds an efficient runner network for an investment casting, once the gate locations have been established. The method seeks to minimize a cost function that is based on total network volume. The runner segments are restricted to lie in the space not occupied by the part itself. The collection of algorithms has been coded in C and runner designs have been computed for several real parts, demonstrating substantial reductions in rigging volume.

  2. Performance Steel Castings

    Science.gov (United States)

    2012-09-30

    alloys , foundry, muzzle brake, supply center, tooling, sources Notice Distribution Statement A Format Information Report created in Microsoft Word...Development of Sand Properties 103 Advanced Modeling Dataset.. 105 High Strength Low Alloy (HSLA) Steels 107 Steel Casting and Engineering Support...University, University of Northern Iowa, Non- Ferrous Founders’ Society, QuesTek, buyCASTINGS.com, Spokane Industries, Nova Precision Casting, Waukesha

  3. Volume digital image correlation to assess displacement field in compression loaded bread crumb under X-ray microtomography

    KAUST Repository

    Moussawi, Ali

    2014-10-01

    In this study, we present an original approach to assess structural changes during bread crumb compression using a mechanical testing bench coupled to 3D X-ray microtomography. X-ray images taken at different levels of compression of the bread crumb are processed using image analysis. A subset-based digital volume correlation method is used to achieve the 3D displacement field. Within the limit of the approach, deterministic search strategy is implemented for solving subset displacement in each deformed image with regards to the undeformed one. The predicted displacement field in the transverse directions shows differences that depend on local cell arrangement as confirmed by finite element analysis. The displacement component in the loading direction is affected by the magnitude of imposed displacement and shows more regular change. Large displacement levels in the compression direction are in good agreement with the imposed experimental displacement. The results presented here are promising in a sense of possible identification of local foam properties. New insights are expected to achieve better understanding of structural heterogeneities in the overall perception of the product. Industrial relevance: Texture evaluation of cereal product is an important aspect for testing consumer acceptability of new designed products. Mechanical evaluation of backed products is a systemic route for determining texture of cereal based product. From the industrial viewpoint, mechanical evaluation allows saving both time and cost compared to panel evaluation. We demonstrate that better understanding of structural changes during texture evaluation can be achieved in addition to texture evaluation. Sensing structural changes during bread crumb compression is achievable by combining novel imaging technique and processing based on image analysis. We present thus an efficient way to predict displacements during compression of freshly baked product. This method can be used in different

  4. Evolution of halictine castes

    Science.gov (United States)

    Knerer, Gerd

    1980-03-01

    Social halictine bees have female castes that range from species with no size differences to those with a discrete bimodality. Female caste differences are inversely correlated with the number of males produced in the first brood. It is proposed that the sexual dimorphism of solitary forms is being usurped by the female caste system of species in the process of turning social. Thus, caste differences and summer male suppression are greatest in the social species originating from solitary precursors with distinct sexual dimorphism, and are least in species evolving from solitary ancestors with a continuous sexual polymorphism.

  5. Using Ray Tracing to Evaluate the Performance of Several Methods for Determining the Ground Range and Refractive Index of Ionospheric Scattering Volumes

    Science.gov (United States)

    Greenwald, R. A.; Frissell, N. A.; de Larquier, S.

    2016-12-01

    In this paper, we evaluate the performance of three methods used by HF radars in the SuperDARN network for determining the ground ranges to ionospheric scattering volumes. Each method uses somewhat different approaches, but the same equivalent-path analysis. We also show that Snell's Law can be added to this analysis to determine the refractive index of each scattering volume and thereby correct Doppler velocity measurements for ionospheric refraction. Two of these methods make their predictions using the group range to the scattering volume and a virtual height model, while the third method uses the group range and the elevation angle each backscattered return. The effectiveness of each of these methods is evaluated using ray tracing analyses through the International Reference Ionosphere. Ray tracings analysis provides determinations of the initial elevation angle, group range, group range, and refractive index of each ionospheric volume that backscatters signals to the radar. The initial or final elevation angle and the group range are used as inputs to the geolocation methods and the ground range and refractive index serve as reference data against which the predictions of the geolocation methods can be evaluated. We find that the methods using virtual height models actually change the initial elevation angle determined from ray tracing to a different elevation angle that is consistent with the virtual height model. Due to this change, predictions of the ground range and refractive index of scattering volumes located with virtual-height models are rarely consistent with the predictions obtained from ray tracing. In contrast, the geolocation method that uses the group range and initial or final elevation angle yields predictions that are in good agreement with ray tracing. Modifications to the equivalent-path analysis are required to obtain consistent predictions of the ground range and refractive index of backscatter from the topside F-layer.

  6. Latest results of cast and future prospects

    CERN Document Server

    Vafeiadis, Theodoros

    2014-01-01

    CERN Axion Solar Telescope (CAST) is currently the most sensitive axion helioscope designed to search for axions and axion-like particles produced in the Sun. CAST completed successfully the second part of CAST phase II where the magnet bores were lled with 3He gas at variable pressure scanning axion masses up to 1.2 eV In the absence of signal it has set the best experimental limit on the axion-photon coupling constant over a broad range of axion masses. In 2013 CAST has improved its sensitivity to solar axions with rest mass below 0.02 eV by upgrading the Micromegas detectors and it will continue in 2014 with the implementation of a second X-ray optic and a new type detector (InGRID). In addition, CAST has extended its sensitivity into the sub-keV energy range using a silicon detector (SDD), to search for solar chameleons. Thus, CAST also became sensitive to dark energy particles. A new generation axion helioscope (IAXO) aims to improve the current axion-photon coupling by 1-1.5 orders of magnitude. This wi...

  7. CASTing light on dark matter particles

    CERN Multimedia

    2005-01-01

    CERN's CAST collaboration recently released first results from its search for solar axions, a candidate dark matter particle. Though they haven't found any axions yet, they have done much to narrow the hunt. The CAST experiment. Physicists think the universe is permeated with dark matter, particles that don't emit or absorb radiation and so are invisible to traditional telescopes. So far no one has found direct signs of dark matter. A different breed of telescope, however, may be able to see such particles. CERN's Axion Solar Telescope (CAST), currently the world's only working axion helioscope, is a superconducting test magnet from the Large Hadron Collider (LHC) that has been refurbished and outfitted with X-ray detectors, plus a focusing mirror system for X-rays that was recovered from the German space program. CAST stares into the sun in search of particles called axions, one of the leading candidates for dark matter. On 9 November, the CAST collaboration released the results of their first experimen...

  8. Physical Simulation of Investment Casting of Complex Shape Parts

    Science.gov (United States)

    Rahimian, Mehdi; Milenkovic, Srdjan; Maestro, Laura; De Azua, Aitor Eguidazu Ruiz; Sabirov, Ilchat

    2015-05-01

    Development of investment casting process has been a challenge for manufacturers of complex shape parts. Numerous experimental casting trials are typically carried out to determine the optimum casting parameters for fabrication of high-quality products. In this work, it is demonstrated that physical simulation of investment casting can successfully predict microstructure and hardness in as-cast complex shape parts. The physical simulation tool consists of a thermal model and melting/solidification experiments in thermo-mechanical simulator. The thermal model is employed to predict local cooling rate during solidification at each point of a casting. Melting/solidification experiments are carried out under controlled cooling rates estimated by the thermal model. Microstructural and mechanical characterization of the solidified specimens is performed; the obtained results predict the local microstructure and mechanical properties of the casting. This concept is applied to investment casting of complex shape nozzle guide vanes from Mar-M247 Ni-based superalloy. Experimental casting trials are performed and the outcomes of physical simulation tool are validated against experimental results. It is shown that phase composition, secondary dendrite arm spacing, grain size, γ/ γ' eutectic size and volume fraction, size and shape of carbide particles, and local microhardness can be predicted at each point of the casting via physical simulation.

  9. Synthesis, Characterization and Cold Workability of Cast Copper-Magnesium-Tin Alloys

    Science.gov (United States)

    Bravo Bénard, Agustín Eduardo; Martínez Hernández, David; González Reyes, José Gonzalo; Ortiz Prado, Armando; Schouwenaars Franssens, Rafael

    2014-02-01

    The use of Mg as an alloying element in copper alloys has largely been overlooked in scientific literature and technological applications. Its supposed tribological compatibility with iron makes it an interesting option to replace Pb in tribological alloys. This work describes the casting process of high-quality thin slabs of Cu-Mg-Sn alloys with different compositions by means of conventional methods. The resulting phases were analyzed using X-ray diffraction, scanning electron microscopy, optical microscopy, and energy dispersive X-ray spectroscopy techniques. Typical dendritic α-Cu, eutectic Cu2Mg(Sn) and eutectoid non-equilibrium microstructures were found. Tensile tests and Vickers microhardness show the excellent hardening capability of Mg as compared to other copper alloys in the as-cast condition. For some of the slabs and compositions, cold rolling reductions of over 95 pct have been easily achieved. Other compositions and slabs have failed during the deformation process. Failure analysis after cold rolling reveals that one cause for brittleness is the presence of casting defects such as microshrinkage and inclusions, which can be eliminated. However, for high Mg contents, a high volume fraction of the intermetallic phase provides a contiguous path for crack propagation through the connected interdendritic regions.

  10. Caste in Itself, Caste and Class, or Caste in Class

    OpenAIRE

    Ramkrishna Mukherjee

    2015-01-01

    After the British conquered Bengal and eventually the whole of India,they set out to administer the colony. In this context they encountered two phenomena with which they were not familiar: (1) the relation of people to land for production (and not for revenue receiving, household living, etc.), and (2) the caste system of India, viz. the jati strati?cation of society.

  11. Effect of thermomechanical treatments on the aging response of centrifugally cast silicon carbide/aluminum composites

    OpenAIRE

    May, Christopher William

    1992-01-01

    Approved for public release; distribution is unlimited Differential scanning calorimetry was conducted using centrifugally cast monolithic A3356 aluminum material and 26 volume present silicon carbide (SiC) particle reinforced A356 aluminum matrix composite material in as-cast, cast and rolled, and cast and extruded conditions. Electrical resistivity and matrix micro-hardness measurements during isothermal aging treatments were also conducted. The effects of thermo-mechanical processing ...

  12. Effect of thermomechanical treatments on the aging response of centrifugally cast silicon carbide/aluminum composites

    OpenAIRE

    May, Christopher William

    1992-01-01

    Approved for public release; distribution is unlimited Differential scanning calorimetry was conducted using centrifugally cast monolithic A3356 aluminum material and 26 volume present silicon carbide (SiC) particle reinforced A356 aluminum matrix composite material in as-cast, cast and rolled, and cast and extruded conditions. Electrical resistivity and matrix micro-hardness measurements during isothermal aging treatments were also conducted. The effects of thermo-mechanical processing ...

  13. The Chandra Local Volume Survey I: The X-ray Point Source Populations of NGC 55, NGC 2403, and NGC 4214

    CERN Document Server

    Binder, B; Eracleous, M; Plucinsky, P P; Gaetz, T J; Anderson, S F; Skillman, E D; Dalcanton, J J; Kong, A K H; Weisz, D R

    2015-01-01

    We present comprehensive X-ray point source catalogs of NGC~55, NGC~2403, and NGC~4214 as part of the Chandra Local Volume Survey. The combined archival observations have effective exposure times of 56.5 ks, 190 ks, and 79 ks for NGC~55, NGC~2403, and NGC~4214, respectively. When combined with our published catalogs for NGC 300 and NGC 404, our survey contains 629 X-ray sources total down to a limiting unabsorbed luminosity of $\\sim5\\times10^{35}$ erg s$^{-1}$ in the 0.35-8 keV band in each of the five galaxies. We present X-ray hardness ratios, spectral analysis, radial source distributions, and an analysis of the temporal variability for the X-ray sources detected at high significance. To constrain the nature of each X-ray source, we carried out cross-correlations with multi-wavelength data sets. We searched overlapping Hubble Space Telescope observations for optical counterparts to our X-ray detections to provide preliminary classifications for each X-ray source as a likely X-ray binary, background AGN, su...

  14. Casting Technology Development for SFR Metallic Fuel

    Energy Technology Data Exchange (ETDEWEB)

    Lee, C.T.; Oh, S.J.; Ryu, H.J.; Kim, K.H.; Lee, Y.S.; Kim, S.K.; Woo, Y.M.; Ko, Y.M.; Lee, C.B. [KAERI, 150 Deokjin-dong, Yuseong, Daejeon, 305-353 (Korea, Republic of)

    2009-06-15

    Fabrication technology of metallic fuel for sodium fast reactor (SFR) is being developed in Korea as a national mid- and long-term nuclear R and D program from 2007. The metallic fuel for SFR should be remotely fabricated under a radiation shielded environment such as a glove box or hot cell, because it contains long-lived minor actinides such as Np, Am and Cm. In order to design a reliable remote fabrication system, various casting techniques have been studied by using U-Zr and U-Zr-RE alloys as surrogate fuel material. Rare earth elements such as Ce or Nd were used as a surrogate for minor actinide elements or solid solution fission products. Macro-scale soundness, microstructures and compositional homogeneity of metallic fuel samples fabricated by vacuum-assisted injection casting, vacuum-assisted gravity casting, centrifugal atomization and continuous casting were compared. Although sound slugs of U-Zr metallic fuel of 4{approx}6 mm in diameter could be fabricated by vacuum-assisted injection casting or vacuum-assisted gravity casting, it was necessary to consider that vaporization of Am and volume of radioactive wastes such as crucibles and molds should be minimized. Effects of casting parameters on the volatile loss, and effects of coatings on the chemical reaction between metallic fuel and molds are discussed. Some methods to reduce the volatile Am loss and waste molds and crucibles will be proposed. Short rods of U-Zr or U-Zr-Ce fuel will be fabricated by the vacuum-assisted gravity casting technique for an irradiation test in the HANARO research reactor from 2010. (authors)

  15. Spatial dispersion and clustering of soil structure through lacunarity of X-ray CT images of soil macropore volumes

    Science.gov (United States)

    San José Martínez, Fernando; Caniego, Javier; García-Gutiérrez, Carlos

    2016-04-01

    Lacunarity can be seen as a scale dependent measure of heterogeneity or texture ―in terms of image analysis― that was first introduced to quantify different patterns of dispersion and clustering that display geometrical objects with the same fractal dimension. Notwithstanding, lacunarity functions have been revealed as means to measure the deviation of object's geometrical structure from translational invariance beyond self-similarity and fractal geometry. In this work, we will explore how lacunarity quantifies different patterns of dispersion and clustering of different geometrical structures of soil macropore volumes imaged by X-ray computed tomography. Samples extracted from columns were collected at the experimental farm "Finca La Grajera" in La Rioja (Spain), property of La Rioja Regional Government (northern Spain). The vineyard selected was established in 1996. During the 1996 to 2004 period, the soil management was conventional tillage. Before the vineyard was established in 1996, a pasture-legume-cereal rotation was used. In 2004 an experiment was established with different types of soil cover management in between. On December 2010 columns were extracted vertically by percussion drilling between rows of the vineyard.

  16. Higher Education's Caste System

    Science.gov (United States)

    Iannone, Ron

    2004-01-01

    In this article, the author discusses the history of the present caste system in higher education. He shows how the public's perception of this caste system is based on image and not usually on the quality of teaching and curriculum in colleges and universities. Finally, he discusses a model for accessibility to higher education and how higher…

  17. A cast orientation index.

    Science.gov (United States)

    Ivanhoe, J R; Mahanna, G K

    1994-12-01

    This article describes a technique that allows multiple master casts to be precisely oriented to the same path of insertion and withdrawal. This technique is useful in situations where multiple fixed prosthodontic preparations require surveyed restorations and a single master cast is not available.

  18. Caste and power

    DEFF Research Database (Denmark)

    Roy, Dayabati

    2011-01-01

    This paper explores the institution of caste and its operation in a micro-level village setting of West Bengal, an Indian state, where state politics at grass roots level is vibrant with functioning local self-government and entrenched political parties. This ethnographic study reveals that caste...

  19. CAST reaches milestone but keeps on searching

    CERN Multimedia

    CERN Courier (september 2011 issue)

    2011-01-01

    After eight years of searching for the emission of a dark matter candidate particle, the axion, from the Sun, the CERN Axion Solar Telescope (CAST) has fulfilled its original physics programme.   Members of the CAST collaboration in July, together with dipole-based helioscope. CAST, the world’s most sensitive axion helioscope, points a recycled prototype LHC dipole magnet at the Sun at dawn and dusk, looking for the conversion of axions to X-rays. It incorporates four state-of-the-art X-ray detectors: three Micromegas detectors and a pn-CCD imaging camera attached to a focusing X-ray telescope that was recovered from the German space programme (see CERN Courier April 2010).  Over the years, CAST has operated with the magnet bores - the location of the axion conversion - in different conditions: first in vacuum, covering axion masses up to 20 meV/c2, and then with a buffer gas (4He and later 3He) at various densities, finally reaching the goal of 1.17 eV/c2 on 22 ...

  20. Multi-layers castings

    Directory of Open Access Journals (Sweden)

    J. Szajnar

    2010-01-01

    Full Text Available In paper is presented the possibility of making of multi-layers cast steel castings in result of connection of casting and welding coating technologies. First layer was composite surface layer on the basis of Fe-Cr-C alloy, which was put directly in founding process of cast carbon steel 200–450 with use of preparation of mould cavity method. Second layer were padding welds, which were put with use of TIG – Tungsten Inert Gas surfacing by welding technology with filler on Ni matrix, Ni and Co matrix with wolfram carbides WC and on the basis on Fe-Cr-C alloy, which has the same chemical composition with alloy, which was used for making of composite surface layer. Usability for industrial applications of surface layers of castings were estimated by criterion of hardness and abrasive wear resistance of type metal-mineral.

  1. SU-E-T-143: Effect of X-Ray and Cone Beam CT Reconstruction Parameters On Estimation of Bone Volume of Mice Used in Aging Research

    Energy Technology Data Exchange (ETDEWEB)

    Russ, M; Pang, M; Troen, B; Rudin, S; Ionita, C [University at Buffalo, Buffalo, NY (United States)

    2014-06-01

    Purpose: To investigate the variations in bone volume calculations in mice involved in aging research when changing cone beam micro-CT x-ray and reconstruction parameters. Methods: Mouse spines were placed on an indexed turn table that rotated 0.5° per projection and imaged by a self-built micro CT machine containing a CCD-based high-resolution x-ray detector. After the full 360° rotation data set of object images was obtained, a standard filtered back-projection cone beam reconstruction was performed. Four different kVp's between 40–70 kVp in 10kVp increments were selected. For each kVp two mAs settings were used. Each acquisition was reconstructed using two voxel sizes (12 and 25μm) and two step angles, 0.5° and 1°, respectively. A LabView program was written to determine the total bone volume contained in the mouse's total spine volume (bone plus gaps) as a measure of spine health. First, the user selected the desired 512×512 reconstruction to view the whole spine volume which was then used to select a gray-level threshold that allowed for viewing of the bone structure, then another threshold to include gaps. The program returned bone volume, bone × gap volume, and their ratio, BVF. Results: The calculated bone volume fractions were compared as a function of tube potential. Cases with 25μm slice thickness showed trials with lower kVp's had greater image contrast, which resulted in higher calculated bone volume fractions. Cases with 12μm reconstructed slice thickness were significantly noisier, and showed no clear maximum BVF. Conclusion: Using the projection images and reconstructions acquired from the micro CT, it can be shown that the micro-CT x-ray and reconstruction parameters significantly affect the total bone volume calculations. When comparing mice cohorts treated with different therapies researchers need to be aware of such details and use volumes which were acquired and processed in identical conditions.

  2. Caste in Itself, Caste and Class, or Caste in Class

    Directory of Open Access Journals (Sweden)

    Ramkrishna Mukherjee

    2015-08-01

    Full Text Available After the British conquered Bengal and eventually the whole of India,they set out to administer the colony. In this context they encountered two phenomena with which they were not familiar: (1 the relation of people to land for production (and not for revenue receiving, household living, etc., and (2 the caste system of India, viz. the jati strati?cation of society.

  3. The ancient Chinese casting techniques

    Directory of Open Access Journals (Sweden)

    Tan Derui

    2011-02-01

    Full Text Available In the course of Chinese civilization, which lasted more than 5,000 years, casting production has made a huge contribution. In this paper, some representative metal castings were presented. According to their forming techniques, they can be grouped into stone mould casting, clay mould casting, ablation casting, lost wax casting, stack casting, permanent mould casting, sand casting, etc. According to their materials, they can be categorized into tin bronze, bimetallic bronze, malleable cast iron, ductile cast iron, brass, cupronickel alloy (Packtong, etc. According to their surface decorative techniques they can be devided into gem inlay, gilding, gold and silver inlay, copper inlay, engraved decoration, surface tin-enrichment, mother-of-pearl inlay, burnished works with gold or silver inlay, surface coloring and cloisonné enamel, etc.

  4. Clean Metal Casting

    Energy Technology Data Exchange (ETDEWEB)

    Makhlouf M. Makhlouf; Diran Apelian

    2002-02-05

    The objective of this project is to develop a technology for clean metal processing that is capable of consistently providing a metal cleanliness level that is fit for a given application. The program has five tasks: Development of melt cleanliness assessment technology, development of melt contamination avoidance technology, development of high temperature phase separation technology, establishment of a correlation between the level of melt cleanliness and as cast mechanical properties, and transfer of technology to the industrial sector. Within the context of the first task, WPI has developed a standardized Reduced Pressure Test that has been endorsed by AFS as a recommended practice. In addition, within the context of task1, WPI has developed a melt cleanliness sensor based on the principles of electromagnetic separation. An industrial partner is commercializing the sensor. Within the context of the second task, WPI has developed environmentally friendly fluxes that do not contain fluorine. Within the context of the third task, WPI modeled the process of rotary degassing and verified the model predictions with experimental data. This model may be used to optimize the performance of industrial rotary degassers. Within the context of the fourth task, WPI has correlated the level of melt cleanliness at various foundries, including a sand casting foundry, a permanent mold casting foundry, and a die casting foundry, to the casting process and the resultant mechanical properties. This is useful in tailoring the melt cleansing operations at foundries to the particular casting process and the desired properties of cast components.

  5. Symptomatic stent cast.

    Science.gov (United States)

    Keohane, John; Moore, Michael; O'Mahony, Seamus; Crosbie, Orla

    2008-02-01

    Biliary stent occlusion is a major complication of endoscopic stent insertion and results in repeat procedures. Various theories as to the etiology have been proposed, the most frequently studied is the attachment of gram negative bacteria within the stent. Several studies have shown prolongation of stent patency with antibiotic prophylaxis. We report the case of stent occlusion from a cast of a previously inserted straight biliary stent; a "stent cast" in an 86-year-old woman with obstructive jaundice. This was retrieved with the lithotrypter and she made an uneventful recovery. This is the first reported case of a biliary stent cast.

  6. CENTRIFUGAL CASTING MACHINE

    Science.gov (United States)

    Shuck, A.B.

    1958-04-01

    A device is described that is specifically designed to cast uraniumn fuel rods in a vacuunn, in order to obtain flawless, nonoxidized castings which subsequently require a maximum of machining or wastage of the expensive processed material. A chamber surrounded with heating elements is connected to the molds, and the entire apparatus is housed in an airtight container. A charge of uranium is placed in the chamber, heated, then is allowed to flow into the molds While being rotated. Water circulating through passages in the molds chills the casting to form a fine grained fuel rod in nearly finished form.

  7. Symptomatic stent cast.

    LENUS (Irish Health Repository)

    Keohane, John

    2012-02-03

    Biliary stent occlusion is a major complication of endoscopic stent insertion and results in repeat procedures. Various theories as to the etiology have been proposed, the most frequently studied is the attachment of gram negative bacteria within the stent. Several studies have shown prolongation of stent patency with antibiotic prophylaxis. We report the case of stent occlusion from a cast of a previously inserted straight biliary stent; a "stent cast" in an 86-year-old woman with obstructive jaundice. This was retrieved with the lithotrypter and she made an uneventful recovery. This is the first reported case of a biliary stent cast.

  8. Shrinkages in heavy-sized cast components of nodular cast iron – NDT and fatigue

    Directory of Open Access Journals (Sweden)

    Bleicher Christoph

    2014-06-01

    Full Text Available Material defects like shrinkages, dross, pores and chunky graphite are likely to occur in thick-walled castings and are a challenge for the foundries and their customers. These defects are mostly detected with handheld ultrasonic testing (UT or X-ray analysis. Within a research project done at the Fraunhofer Institute for Structural Durability and System Reliability LBF, the fatigue of Dross, shrinkages and chunky graphite in thick-walled cast material GGG-40 was estimated based on X-ray and fatigue tests on bending specimens. High fatigue reductions were received for the different material imperfections. Based on these impressions a further research project was executed at the Fraunhofer LBF to get an estimation of the informational value of UT in relation to fatigue of shrinkages in thick-walled castings of the material EN-GJS-400-18U-LT, EN-GJS-450-18 and EN-GJS-700-2. With the help of X-ray analysis and the UT technique Sampling Phased Array (SPA information about geometry and density were derived for a numerical analysis of shrinkages in thick-walled castings concerning fatigue. The following text summarizes the fatigue results achieved in the two research projects with the help of the X-ray and UT analysis.

  9. Bainite obtaining in cast iron with carbides castings

    Directory of Open Access Journals (Sweden)

    S. Pietrowski

    2010-01-01

    Full Text Available In these paper the possibility of upper and lower bainite obtaining in cast iron with carbides castings are presented. Conditions, when in cast iron with carbides castings during continuous free air cooling austenite transformation to upper bainite or its mixture with lower bainte proceeds, have been given. A mechanism of this transformation has been given, Si, Ni, Mn and Mo distribution in the eutectic cell has been tested and hardness of tested castings has been determined.

  10. Systematic errors in digital volume correlation due to the self-heating effect of a laboratory x-ray CT scanner

    Science.gov (United States)

    Wang, B.; Pan, B.; Tao, R.; Lubineau, G.

    2017-04-01

    The use of digital volume correlation (DVC) in combination with a laboratory x-ray computed tomography (CT) for full-field internal 3D deformation measurement of opaque materials has flourished in recent years. During x-ray tomographic imaging, the heat generated by the x-ray tube changes the imaging geometry of x-ray scanner, and further introduces noticeable errors in DVC measurements. In this work, to provide practical guidance high-accuracy DVC measurement, the errors in displacements and strains measured by DVC due to the self-heating for effect of a commercially available x-ray scanner were experimentally investigated. The errors were characterized by performing simple rescan tests with different scan durations. The results indicate that the maximum strain errors associated with the self-heating of the x-ray scanner exceed 400 µε. Possible approaches for minimizing or correcting these displacement and strain errors are discussed. Finally, a series of translation and uniaxial compression tests were performed, in which strain errors were detected and then removed using pre-established artificial dilatational strain-time curve. Experimental results demonstrate the efficacy and accuracy of the proposed strain error correction approach.

  11. Systematic errors in digital volume correlation due to the self-heating effect of a laboratory x-ray CT scanner

    KAUST Repository

    Wang, B

    2017-02-15

    The use of digital volume correlation (DVC) in combination with a laboratory x-ray computed tomography (CT) for full-field internal 3D deformation measurement of opaque materials has flourished in recent years. During x-ray tomographic imaging, the heat generated by the x-ray tube changes the imaging geometry of x-ray scanner, and further introduces noticeable errors in DVC measurements. In this work, to provide practical guidance high-accuracy DVC measurement, the errors in displacements and strains measured by DVC due to the self-heating for effect of a commercially available x-ray scanner were experimentally investigated. The errors were characterized by performing simple rescan tests with different scan durations. The results indicate that the maximum strain errors associated with the self-heating of the x-ray scanner exceed 400 µε. Possible approaches for minimizing or correcting these displacement and strain errors are discussed. Finally, a series of translation and uniaxial compression tests were performed, in which strain errors were detected and then removed using pre-established artificial dilatational strain-time curve. Experimental results demonstrate the efficacy and accuracy of the proposed strain error correction approach.

  12. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng

    2011-01-01

    White Cast Iron (Ⅰ) White cast iron or ‘white iron' refers to the type of cast iron in which all of the carbon exists as carbide;there is no graphite in the as-cast structure and the fractured surface shows a white colour.White cast iron can be divided in three classes:· Normal white cast iron — this iron contains only C,Si,Mn,P and S,with no other alloying elements.· Low-alloy white cast iron — the total mass fraction of alloying elements is less than 5%.

  13. 利用光线投射法虚拟X光线图片进行基于灰度的2D/3D配准算法研究%2D/3D Registration Method Based on Simulate A Reconstructed X-ray Image Using Ray Casting Method

    Institute of Scientific and Technical Information of China (English)

    陈克寒; 杨华民

    2016-01-01

    2D/3D图像配准是一种图像信息融合技术,解决了医学图像领域不同维度的图像存在信息缺失的问题,在临床诊疗和手术导航中都有广泛的应用.所采用的配准方法是基于图像灰度的配准,通过以光线跟踪算法(Ray Casting)为基础的数字影像重建技术对CT体数据进行操作,从而生成虚拟X光线图像,使其与待配准的X光线图像进行比较,进行相似性测度的计算,通过优化算法使测度值达到最小.实验结果表明,本算法精度较高,而且当改变曝光强度,添加噪声等条件下,仍能保证很好的精度.%2D/3D image registration is a kind of image information fusion technology. In the field of medical image, this technology solves the problem of the lack of information with the image of different dimensions. It has a wide range of applications In clinical diagnosis and surgical navigation. The registration method is based on the gray level registration. Digitally Reconstructed Radiograph (DRR) technology which is based on the Ray Casting algorithm gener-ates DRR images of CT data. Compare it with the X ray images to be registered and the calculation of similarity mea-sure is carried out. The measured value is minimized by the optimization algorithm. Experimental results show that the algorithm has high precision, and when the exposure intensity is changed, and the noise is added, the accuracy of the algorithm can be guaranteed.

  14. Effect of bainite transformation and retained austenite on mechanical properties of austempered spheroidal graphite cast steel

    Science.gov (United States)

    Takahashi, Toshio; Abe, Toshihiko; Tada, Shuji

    1996-06-01

    Austempered ductile iron (ADI) has excellent mechanical properties, but its Young's modulus is low. Austempered spheroidal graphite cast steel (AGS) has been developed in order to obtain a new material with superior mechanical properties to ADI. Its carbon content (approximately 1.0 pct) is almost one-third that of a standard ADI; thus, the volume of graphite is also less. Young's modulus of AGS is 195 to 200 GPa and is comparable to that of steel. Austempered spheroidal graphite cast steel has an approximately 200 MPa higher tensile strength than ADI and twice the Charpy absorbed energy of ADI. The impact properties and the elongation are enhanced with increasing volume fraction of carbon-enriched retained austenite. At the austempering temperature of 650 K, the volume fraction of austenite is approximately 40 pct for 120 minutes in the 2.4 pct Si alloy, although it decreases rapidly in the 1.4 pct Si alloy. The X-ray diffraction analysis shows that appropriate quantity of silicon retards the decomposition of the carbon-enriched retained austenite. For austempering at 570 K, the amount of the carbon-enriched austenite decreases and the ferrite is supersaturated with carbon, resulting in high tensile strength but low toughness.

  15. Effect of bainite transformation and retained austenite on mechanical properties of austempered spheroidal graphite cast steel

    Energy Technology Data Exchange (ETDEWEB)

    Takahashi, Toshio; Abe, Toshihiko; Tada, Shuji [Tohoku National Industrial Research Inst., Sendai (Japan). Materials Engineering Div.

    1996-06-01

    Austempered ductile iron (ADI) has excellent mechanical properties, but its Young`s modulus is low. Austempered spheroidal graphite cast steel (AGS) has been developed in order to obtain a new material with superior mechanical properties to ADI. Its carbon content (approximately 1.0 pct) is almost one-third that of a standard ADI; thus, the volume of graphite is also less. Young`s modulus of AGS is 195 to 200 GPa and is comparable to that of steel. Austempered spheroidal graphite cast steel has an approximately 200 MPa higher tensile strength than ADI and twice the Charpy absorbed energy of ADI. The impact properties and the elongation are enhanced with increasing volume fraction of carbon-enriched retained austenite. At the austempering temperature of 650 K, the volume fraction of austenite is approximately 40 pct for 120 minutes in the 2.4 pct Si alloy, although it decreases rapidly in the 1.4 pct Si alloy. The X-ray diffraction analysis shows that appropriate quantity of silicon retards the decomposition of the carbon-enriched retained austenite. For austempering at 570 K, the amount of the carbon-enriched austenite decreases and the ferrite is supersaturated with carbon, resulting in high tensile strength but low toughness.

  16. Characteristics of mold filling and entrainment of oxide film in low pressure casting of A356 alloy

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Shan-Guang; Cao, Fu-Yang; Zhao, Xin-Yi; Jia, Yan-Dong; Ning, Zhi-Liang; Sun, Jian-Fei, E-mail: jfsun_hit@263.net

    2015-02-25

    The effect of pressurizing speed of low pressure casting on mold filling and mechanical properties of A356 alloy was studied. The mold filling behavior was calculated by two phase flow model using VOF (Volume of Fluid) method. In order to evaluate the accuracy of simulated results, the real mold filling process observed by X-ray radiography was compared. The results show that during mold filling the gate velocity first increased dramatically, then kept unchanged under relatively low pressurizing speed, or increased slowly under relatively high pressurizing speed. High gate velocity causes melt falling back under gravity with high speed. The falling velocity and the resultant relative rotating vortex are the main causes of oxide film entrainment in low pressure casting. The mechanical properties of the as-cast A356 alloy were measured by four-point bend test. Weibull probability plots were used to assess the fracture mechanisms under different pressurizing speeds. The results obtained in this paper illuminate on designing suitable pressurizing speed for mold filling in low pressure casting.

  17. Repeatability of Volume and Regional Body Composition Measurements of the Lower Limb Using Dual-energy X-ray Absorptiometry

    DEFF Research Database (Denmark)

    Gjorup, Caroline A; Zerahn, Bo; Juul, Sarah

    2016-01-01

    Lower limb lymphedema is a dynamic condition in which tissue composition and volume measurements are affected. Various definitions of lower limb lymphedema exist but volume differences between the limbs are widely used. It is therefore necessary to have a readily available noninvasive measurement...... of agreement on the Bland-Altman plots. These results confirm DXA to be a highly repeatable method for volume and tissue composition measurements of the lower limb. In a population at risk of lymphedema, DXA offers a clinically readily available noninvasive method allowing multiple measurements of volume...... and tissue composition on a routine basis, important for diagnosing, monitoring, managing, and researching lymphedema....

  18. Effect of Al-5Ti-B Inoculant Addition on the Graded Microstructure of Centrifugally Cast Al-13.8 wt.% Mg2Si Composite

    Directory of Open Access Journals (Sweden)

    A. Samadi

    2015-07-01

    Full Text Available To evaluate the effect of inoculant addition on functionally graded microstructure of centrifugally cast Al-Mg2Si composites, two cylinders of Al-13.8 wt.% Mg2Si with and without the addition of 1 wt.% Al-5Ti-B inoculant were cast in a vertical centrifugal casting machine. The chemical composition, microstructures and microstructural phases of the different radial sections of the cast cylinders were studied using induction coupled plasma (ICP method, optical/scanning electron microscopes, and X-ray diffractometry, respectively. The results showed that in the inoculant content cylinder, owing to the prevailing thermal regime as well as the specific mode of eutectic solidification in this composite, the titanium and boron compounds were segregated towards the middle layer of the cylinder and caused the formation of primary Mg2Si particles and non-eutectic Al ( in this layer. In addition, due to the effect of centrifugal force during solidification, a higher volume fraction of the light primary Mg2Si particles, according to Stocks law, was segregated towards the inner layer of the cast cylinders.

  19. The effect of microstructure of low-alloy spheroidal cast iron on impact strength

    Directory of Open Access Journals (Sweden)

    T. Szykowny

    2010-01-01

    Full Text Available The study presents an evaluation of the effect of microstructure of low-alloy spheroidal cast iron on impact strength within the temperature range from –60 to 100°C. Analyses were conducted on one type of cast iron containing 0.51% Cu and 0.72% Ni. Cast iron was austempered or normalized. Values of KCV and static mechanical properties were determined. Structural and fractographic analyses were based on light and scanning microscopy as well as X-ray diffraction. It was found that thermal processing considerably improves impact strength in relation to cast iron after casting. At the same time static mechanical properties are enhanced.

  20. Prediction of Microporosity in Complex Thin-Wall Castings with the Dimensionless Niyama Criterion

    Science.gov (United States)

    Kang, Maodong; Gao, Haiyan; Wang, Jun; Ling, Lishibao; Sun, Baode

    2013-01-01

    The dimensionless Niyama criterion was used to predict the formation of microporosity in nickel-based superalloy casting, which extended the model application from a simple plate casting to complex thin-wall superalloy casting. The physical characteristics of the superalloy were calculated by JMatPro software. The relation between the volume percentage of microporosity and the dimensionless Niyama values were constructed. Quantitative metallographic measurements of the microporosity of the practical thin-wall casting were carried out. The prediction agreed well with the experiment in general, except for some thick-wall sites in the casting. PMID:28809243

  1. Lower limb intracast pressures generated by different types of immobilisation casts

    Science.gov (United States)

    Chaudhury, Salma; Hazlerigg, Alexandra; Vusirikala, Anuhya; Nguyen, Joseph; Matthews, Stuart

    2017-01-01

    AIM To determine if complete, split casts and backslabs [plaster of Paris (POP) and fiberglass] generate different intracast pressures and pain. METHODS Increased swelling within casts was modeled by a closed water system attached to an expandable bag placed directly under different types of casts applied to a healthy lower limb. Complete fiberglass and POP casts, split casts and backslabs were applied. Twenty-five milliliter aliquots of saline were injected into the system and the generated intracast pressures were measured using a sphygmomanometer. The subject was blinded to the pressure scores to avoid bias. All casts were applied to the same right limb on the same subject to avoid the effects of variations in anatomy or physiology on intracast pressures. Pain levels were evaluated using the Visual Analogue Score after each sequential saline injection. Each type of cast was reapplied four times and the measurements were repeated on four separate occasions. Sample sizes were determined by a pre-study 90% power calculation to detect a 20% difference in intracast pressures between cast groups. RESULTS A significant difference between the various types of casts was noted when the saline volume was greater than 100 mL (P = 0.009). The greatest intracast pressure was generated by complete fiberglass casts, which were significantly higher than complete POP casts or backslabs (P = 0.018 and P = 0.008 respectively) at intracast saline volumes of 100 mL and higher. Backslabs produced a significantly lower intracast pressure compared to complete POP only once the saline volume within casts exceeded 225 mL (P = 0.009). Intracast pressures were significantly lower in split casts (P = 0.003). Split POP and fiberglass casts produced the lowest intracast pressures, even compared to backslabs (P = 0.009). Complete fiberglass casts generated the highest pain levels at manometer pressures of 75 mmHg and greater (P = 0.001). Split fiberglass casts had significantly reduced pain

  2. Virtual Mold Technique in Thermal Stress Analysis during Casting Process

    Institute of Scientific and Technical Information of China (English)

    Si-Young Kwak; Jae-Wook Baek; Jeong-Ho Nam; Jeong-Kil Choi

    2008-01-01

    It is important to analyse the casting product and the mold at the same time considering thermal contraction of the casting and thermal expansion of the mold. The analysis considering contact of the casting and the mold induces the precise prediction of stress distribution and the defect such as hot tearing. But it is difficult to generate FEM mesh for the interface of the casting and the mold. Moreover the mesh for the mold domain spends lots of computational time and memory for the analysis due to a number of meshes. Consequently we proposed the virtual mold technique which only uses mesh of the casting part for thermal stress analysis in casting process. The spring bar element in virtual mold technique is used to consider the contact of the casting and the mold. In general, a volume of the mold is much bigger than that of casting part, so the proposed technique decreases the number of mesh and saves the computational memory and time greatly. In this study, the proposed technique was verified by the comparison with the traditional contact technique on a specimen. And the proposed technique gave satisfactory results.

  3. Vascular Corrosion Casting: Review of Advantages and Limitations in the Application of Some Simple Quantitative Methods.

    Science.gov (United States)

    Hossler, Fred E.; Douglas, John E.

    2001-05-01

    Vascular corrosion casting has been used for about 40 years to produce replicas of normal and abnormal vasculature and microvasculature of various tissues and organs that could be viewed at the ultrastructural level. In combination with scanning electron microscopy (SEM), the primary application of corrosion casting has been to describe the morphology and anatomical distribution of blood vessels in these tissues. However, such replicas should also contain quantitative information about that vasculature. This report summarizes some simple quantitative applications of vascular corrosion casting. Casts were prepared by infusing Mercox resin or diluted Mercox resin into the vasculature. Surrounding tissues were removed with KOH, hot water, and formic acid, and the resulting dried casts were observed with routine SEM. The orientation, size, and frequency of vascular endothelial cells were determined from endothelial nuclear imprints on various cast surfaces. Vascular volumes of heart, lung, and avian salt gland were calculated using tissue and resin densities, and weights. Changes in vascular volume and functional capillary density in an experimentally induced emphysema model were estimated from confocal images of casts. Clearly, corrosion casts lend themselves to quantitative analysis. However, because blood vessels differ in their compliances, in their responses to the toxicity of casting resins, and in their response to varying conditions of corrosion casting procedures, it is prudent to use care in interpreting this quantitative data. Some of the applications and limitations of quantitative methodology with corrosion casts are reviewed here.

  4. Geometrical modulus of a casting and its influence on solidification process

    Directory of Open Access Journals (Sweden)

    F. Havlicek

    2011-10-01

    Full Text Available Object: The work analyses the importance of the known criterion for evaluating the controlled solidification of castings, so called geometrical modulus defined by N. Chvorinov as the first one. Geometrical modulus influences the solidification process. The modulus has such specificity that during the process of casting formation it is not a constant but its initial value decreases with the solidification progress because the remaining melt volume can decrease faster than its cooling surface.Methodology: The modulus is determined by a simple calculation from the ratio of the casting volume after pouring the metal in the mould to the cooled mould surface. The solidified metal volume and the cooled surface too are changed during solidification. That calculation is much more complicated. Results were checked up experimentally by measuring the temperatures in the cross-section of heavy steel castings during cooling them.Results: The given experimental results have completed the original theoretical calculations by Chvorinov and recent researches done with use of numerical calculations. The contribution explains how the geometrical modulus together with the thermal process in the casting causes the higher solidification rate in the axial part of the casting cross-section and shortening of solidification time. Practical implications: Change of the geometrical modulus negatively affects the casting internal quality. Melt feeding by capillary filtration in the dendritic network in the casting central part decreases and in such a way the shrinkage porosity volume increases. State of stress character in the casting is changed too and it increases.

  5. Microstructures of electromagnetic casting and direct chill casting LY12 aluminum alloys

    Institute of Scientific and Technical Information of China (English)

    曹志强; 金俊泽; 郝海; 贾非

    2003-01-01

    LY12 aluminum alloys made by electromagnetic casting (EMC) and direct chill casting (DCC), were analyzed by optical microscope, differential scanning calorimetry, transmission electron microscope and X-ray diffraction. It is found that the surface and subsurface quality of the ingot is improved largely due to the absence of an ingot mold, which is impossible to achieve with conventional DCC. It is also found that the intense forced convection can promote the fast superheat evacuation and break the dendrite arms, leading to the grain multiplication and the appearance of a fine equiaxed grains over the whole cross section. As a result, the hardness of EMC specimens increases one time than that from DCC in the as-cast state. Even though after the solid solution treatment and the artificial aging, the DCC ingot still can not get the same hardness as EMC ones.

  6. Melt Cast High Explosives

    Directory of Open Access Journals (Sweden)

    Stanisław Cudziło

    2014-12-01

    Full Text Available [b]Abstract[/b]. This paper reviews the current state and future developments of melt-cast high explosives. First the compositions, properties and methods of preparation of trinitrotoluene based (TNT conventional mixtures with aluminum, hexogen (RDX or octogen (HMX are described. In the newer, less sensitive explosive formulations, TNT is replaced with dinitroanisole (DNANDNANDNAN and nitrotriazolone (NTONTONTO, nitroguanidine (NG or ammonium perchlorate (AP are the replacement for RDRDX and HMX. Plasticized wax or polymer-based binder systems for melt castable explosives are also included. Hydroxyl terminated polybutadiene (HPTB is the binder of choice, but polyethylene glycol, and polycaprolactone with energetic plasticizers are also used. The most advanced melt-cast explosives are compositions containing energetic thermoplastic elastomers and novel highly energetic compounds (including nitrogen rich molecules in whose particles are nanosized and practically defect-less.[b]Keywords[/b]: melt-cast explosives, detonation parameters

  7. Effective incorporation of spatial information in a mutual information based 3D-2D registration of a CT volume to X-ray images.

    Science.gov (United States)

    Zheng, Guoyan

    2008-01-01

    This paper addresses the problem of estimating the 3D rigid pose of a CT volume of an object from its 2D X-ray projections. We use maximization of mutual information, an accurate similarity measure for multi-modal and mono-modal image registration tasks. However, it is known that the standard mutual information measure only takes intensity values into account without considering spatial information and its robustness is questionable. In this paper, instead of directly maximizing mutual information, we propose to use a variational approximation derived from the Kullback-Leibler bound. Spatial information is then incorporated into this variational approximation using a Markov random field model. The newly derived similarity measure has a least-squares form and can be effectively minimized by a multi-resolution Levenberg-Marquardt optimizer. Experimental results are presented on X-ray and CT datasets of a plastic phantom and a cadaveric spine segment.

  8. Casting Characteristics of Aluminum Die Casting Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Makhlouf M. Makhlouf; Diran Apelian

    2002-02-05

    The research program investigates the casting characteristics of selected aluminum die casting alloys. Specifically, the alloys' tendencies towards die soldering and sludge formation, and the alloys' fluidity and machinability are evaluated. It was found that: When the Fe and Mn contents of the alloy are low; caution has to be taken against possible die soldering. When the alloy has a high sludge factor, particularly a high level of Fe, measures must be taken to prevent the formation of large hardspots. For this kind of alloy, the Fe content should be kept at its lowest allowable level and the Mn content should be at its highest possible level. If there are problems in die filling, measures other than changing the alloy chemistry need to be considered first. In terms of alloy chemistry, the elements that form high temperature compounds must be kept at their lowest allowable levels. The alloys should not have machining problems when appropriate machining techniques and machining parameters are used.

  9. A comparison between the dimensions of positive transtibial residual limb molds prepared by air pressure casting and weight-bearing casting methods

    Science.gov (United States)

    Hajiaghaei, Behnam; Ebrahimi, Ismail; Kamyab, Mojtaba; Saeedi, Hassan; Jalali, Maryam

    2016-01-01

    Background: Creating a socket with proper fit is an important factor to ensure the comfort and control of prosthetic devices. Several techniques are commonly used to cast transtibial stumps but their effect on stump shape deformation is not well understood. This study compares the dimensions, circumferences and volumes of the positive casts and also the socket comfort between two casting methods. Our hypothesis was that the casts prepared by air pressure method have less volume and are more comfortable than those prepared by weight bearing method. Methods: Fifteen transtibial unilateral amputees participated in the study. Two weight bearing and air pressure casting methods were utilized for their residual limbs. The diameters and circumferences of various areas of the residual limbs and positive casts were compared. The volumes of two types of casts were measured by a volumeter and compared. Visual Analogue Scale (VAS) was used to measure the sockets fit comfort. Results: Circumferences at 10 and 15 cm below the patella on the casts were significantly smaller in air pressure casting method compared to the weight bearing method (p=0.00 and 0.01 respectively). The volume of the cast in air pressure method was lower than that of the weight bearing method (p=0.006). The amputees found the fit of the sockets prepared by air pressure method more comfortable than the weight bearing sockets (p=0.015). Conclusion: The air pressure casting reduced the circumferences of the distal portion of residual limbs which has more soft tissue and because of its snug fit it provided more comfort for amputees, according to the VAS measurements. PMID:27390711

  10. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Ph.D Liu Jincheng

    2010-01-01

    @@ Note: This book consists of five sections: Chapter 1 Introduction, Chapter 2 Grey Iron, Chapter 3 Spheroidal Graphite Cast Iron, Chapter 4 Vermicular Cast Iron, and Chapter 5 White Cast Iron. CHINA FOUNDRY publishes this book in several parts serially, starting from the first issue of 2009.

  11. Full-Body X-Ray Imaging to Facilitate Triage: A Potential Aid in High-Volume Emergency Departments

    Directory of Open Access Journals (Sweden)

    S. P. Whiley

    2013-01-01

    Full Text Available The levels of traumatic injury seen in South African emergency departments (EDs are epidemic. This is coupled with a severe lack of resources and adequately trained emergency staff. The Lodox Statscan (LS is an X-ray scanner capable of producing rapid, low-dose, and full-body X-ray images. In this paper, a new trauma protocol—the Johannesburg trauma protocol—that implements LS scanning on entry to the ED as a triage tool is reported. A case study illustrating the use of LS to triage 63 patients in a single Saturday shift at a level 1 Trauma Centre is also presented. Because of the ability to rapidly and safely provide X-ray imaging information to support clinical decision making, the LS could be a useful tool to aid in resource allocation to improve treatment of the high levels of trauma patients that present to South African EDs daily.

  12. Full-body x-ray imaging to facilitate triage: a potential aid in high-volume emergency departments.

    Science.gov (United States)

    Whiley, S P; Alves, H; Grace, S

    2013-01-01

    The levels of traumatic injury seen in South African emergency departments (EDs) are epidemic. This is coupled with a severe lack of resources and adequately trained emergency staff. The Lodox Statscan (LS) is an X-ray scanner capable of producing rapid, low-dose, and full-body X-ray images. In this paper, a new trauma protocol-the Johannesburg trauma protocol-that implements LS scanning on entry to the ED as a triage tool is reported. A case study illustrating the use of LS to triage 63 patients in a single Saturday shift at a level 1 Trauma Centre is also presented. Because of the ability to rapidly and safely provide X-ray imaging information to support clinical decision making, the LS could be a useful tool to aid in resource allocation to improve treatment of the high levels of trauma patients that present to South African EDs daily.

  13. Evaluation of an improved centrifugal casting machine.

    Science.gov (United States)

    Donovan, T E; White, L E

    1985-05-01

    A Type III gold alloy, a silver-palladium alloy, and a base metal alloy were cast in two different centrifugal casting machines. With the number of complete cast mesh squares as an indicator of castability, the Airspin casting machine produced superior castings with all three alloys. The base metal alloy produced the greatest number of complete squares with both casting machines.

  14. ToxCast Dashboard

    Science.gov (United States)

    The ToxCast Dashboard helps users examine high-throughput assay data to inform chemical safety decisions. To date, it has data on over 9,000 chemicals and information from more than 1,000 high-throughput assay endpoint components.

  15. Graphite nodules in fatigue-tested cast iron characterized in 2D and 3D

    DEFF Research Database (Denmark)

    Mukherjee, Krishnendu; Fæster, Søren; Hansen, Niels

    2017-01-01

    Thick-walled ductile iron casts have been studied by applying (i) cooling rate calculations by FVM, (ii) microstructural characterization by 2D SEM and 3D X-ray tomography techniques and (iii) fatigue testing of samples drawn from components cast in sand molds and metal molds. An analysis has shown...... correlations between cooling rate, structure and fatigue strengths demonstrating the benefit of 3D structural characterization to identify possible causes of premature fatigue failure of ductile cast iron....

  16. Characterization of Solidification and Solid State Transformation in Duplex Cast Steel: Thermo-Calc Investigation

    OpenAIRE

    2007-01-01

    The paper presents a characteristic of solidification process and changes occurring in the solid state in a duplex cast steel. Theoretical chemical composition of individual phases, its changes during solidification and cooling after solidification and also changes in volume fractions of phases versus temperature have been determined. Theoretical results of Thermo-Calc analysis have been correlated with the microstructure of as-cast cast steel as well as with analysis of chemical composition ...

  17. Full-Body X-Ray Imaging to Facilitate Triage: A Potential Aid in High-Volume Emergency Departments

    OpenAIRE

    2013-01-01

    The levels of traumatic injury seen in South African emergency departments (EDs) are epidemic. This is coupled with a severe lack of resources and adequately trained emergency staff. The Lodox Statscan (LS) is an X-ray scanner capable of producing rapid, low-dose, and full-body X-ray images. In this paper, a new trauma protocol—the Johannesburg trauma protocol—that implements LS scanning on entry to the ED as a triage tool is reported. A case study illustrating the use of LS to triage 63 pati...

  18. Ultrasonic measurement of porosity in casts and welds

    Science.gov (United States)

    Adler, L.; Wang, S. W.

    1986-01-01

    The development of a quantitative nondestructive method which involves ultrasonic attenuation measurements in frequency domain to determine volume fraction of porosity in aluminum cast is discussed. The aluminum alloy A357 casting samples were produced at the Ohio State University Foundry with controlled porosity contents ranging from 0% to 6%. A computer controlled system was used to direct ultrasonic beam to a test sample to different places to conduct ultrasonic attenuation measurements. The plot of attenuation coefficients as a function of frequency was then evaluated based on existing theories to determine volume fraction of porosity and pore size.

  19. Control of cast iron and casts manufacturing by Inmold method

    Directory of Open Access Journals (Sweden)

    S. Pietrowski

    2009-07-01

    Full Text Available In this paper the usability of cast iron spheroidizing process in mould control by ATD method as well as by ultrasonic method were presented. Structure of instrumentation needed for control form performance of cast iron spheroidizing by Inmold method was illustrated. Author, pointed out that amount of magnesium master alloy should obtain 0,8 ÷ 1,0% of mass in form at all. Such quantity of preliminary alloy assure of obtain of nodular graphite in cast iron. In consequence of this, is reduce the cast iron liquidus temperature and decrease of recalescence temperature of graphite-eutectic crystallization in compare with initial cast iron. Control of casts can be carried out by ultrasonic method. In plain cast iron, ferritic-pearlitic microstructure is obtaining. Additives of 1,5% Cu ensure pearlitic structure.

  20. Grindability of cast Ti-Hf alloys.

    Science.gov (United States)

    Kikuchi, Masafumi; Takahashi, Masatoshi; Sato, Hideki; Okuno, Osamu; Nunn, Martha E; Okabe, Toru

    2006-04-01

    As part of our systematic studies characterizing the properties of titanium alloys, we investigated the grindability of a series of cast Ti-Hf alloys. Alloy buttons with hafnium concentrations up to 40 mass% were made using an argon-arc melting furnace. Each button was cast into a magnesia-based mold using a dental titanium casting machine; three specimens were made for each metal. Prior to testing, the hardened surface layer was removed. The specimens were ground at five different speeds for 1 min at 0.98 N using a carborundum wheel on an electric dental handpiece. Grindability was evaluated as the volume of metal removed per minute (grinding rate) and the volume ratio of metal removed compared to the wheel material lost (grinding ratio). The data were analyzed using ANOVA. A trend of increasing grindability was found with increasing amounts of hafnium, although there was no statistical difference in the grindability with increasing hafnium contents. We also found that hafnium may be used to harden or strengthen titanium without deteriorating the grindability.

  1. Low Background Micromegas in CAST

    CERN Document Server

    Garza, J G; Aznar, F.; Calvet, D.; Castel, J.F.; Christensen, F.E.; Dafni, T.; Davenport, M.; Decker, T.; Ferrer-Ribas, E.; Galán, J.; García, J.A.; Giomataris, I.; Hill, R.M.; Iguaz, F.J.; Irastorza, I.G.; Jakobsen, A.C.; Jourde, D.; Mirallas, H.; Ortega, I.; Papaevangelou, T.; Pivovaroff, M.J.; Ruz, J.; Tomás, A.; Vafeiadis, T.; Vogel, J.K.

    2015-01-01

    Solar axions could be converted into x-rays inside the strong magnetic field of an axion helioscope, triggering the detection of this elusive particle. Low background x-ray detectors are an essential component for the sensitivity of these searches. We report on the latest developments of the Micromegas detectors for the CERN Axion Solar Telescope (CAST), including technological pathfinder activities for the future International Axion Observatory (IAXO). The use of low background techniques and the application of discrimination algorithms based on the high granularity of the readout have led to background levels below 10$^{-6}$ counts/keV/cm$^2$/s, more than a factor 100 lower than the first generation of Micromegas detectors. The best levels achieved at the Canfranc Underground Laboratory (LSC) are as low as 10$^{-7}$ counts/keV/cm$^2$/s, showing good prospects for the application of this technology in IAXO. The current background model, based on underground and surface measurements, is presented, as well as ...

  2. The Einstein Observatory catalog of IPC x ray sources. Volume 7E: Right ascension range 20h 00m to 23h 59m

    Science.gov (United States)

    Harris, D. E.; Forman, W.; Gioia, I. M.; Hale, J. A.; Harnden, F. R., Jr.; Jones, C.; Karakashian, T.; Maccacaro, T.; Mcsweeney, J. D.; Primini, F. A.

    1993-01-01

    The Einstein Observatory (HEAO-2, launched November 13, 1978) achieved radically improved sensitivity over previous x-ray missions through the use of focusing optics which simultaneously afforded greatly reduced background and produced true images. During its 2.5-yr mission, the Einstein X-Ray Telescope was pointed toward some 5,000 celestial targets, most of which were detected, and discovered several thousand additional 'serendipitous' sources in the observed fields. This catalog contains contour diagrams and source data, obtained with the imaging proportional counter in the 0.16 to 3.5 keV energy band, and describes methods for recovering upper limits for any sky position within the observed images. The main catalog consists of six volumes (numbered 2 through 7) of right ascension ordered pages, each containing data for one observation. Along with the primary documentation describing how the catalog was constructed, volume 1 contains a complete source list, results for merged fields, a reference system to published papers, and data useful for calculating upper limits and fluxes.

  3. The Einstein Observatory catalog of IPC x ray sources. Volume 5E: Right ascension range 12h 00m to 15h 59m

    Science.gov (United States)

    Harris, D. E.; Forman, W.; Gioia, I. M.; Hale, J. A.; Harnden, F. R., Jr.; Jones, C.; Karakashian, T.; Maccacaro, T.; Mcsweeney, J. D.; Primini, F. A.

    1993-01-01

    The Einstein Observatory (HEAO-2, launched November 13, 1978) achieved radically improved sensitivity over previous x-ray missions through the use of focusing optics, which simultaneously afforded greatly reduced background and produced true images. During its 2.5-yr mission, the Einstein X-Ray Telescope was pointed toward some 5,000 celestial targets, most of which were detected, and discovered several thousand additional 'serendipitous' sources in the observed fields. This catalog contains contour diagrams and source data, obtained with the imaging proportional counter in the 0.16 to 3.5 keV energy band, and describes methods for recovering upper limits for any sky position within the observed images. The main catalog consists of six volumes (numbered 2 through 7) of right ascension ordered pages, each containing data for one observation. Along with the primary documentation describing how the catalog was constructed, volume 1 contains a complete source list, results for merged fields, a reference system to published papers, and data useful for calculating upper limits and fluxes.

  4. The Einstein Observatory catalog of IPC x ray sources. Volume 6E: Right ascension range 16h 00m to 19h 59m

    Science.gov (United States)

    Harris, D. E.; Forman, W.; Gioia, I. M.; Hale, J. A.; Harnden, F. R., Jr.; Jones, C.; Karakashian, T.; Maccacaro, T.; Mcsweeney, J. D.; Primini, F. A.

    1993-01-01

    The Einstein Observatory (HEAO-2 launched November 13, 1978) achieved radically improved sensitivity over previous x-ray missions through the use of focusing optics, which simultaneously afforded greatly reduced background and produced true images. During its 2.5-yr mission, the Einstein X-Ray Telescope was pointed toward some 5,000 celestial targets, most of which were detected, and discovered several thousand additional 'serendipitous' sources in the observed fields. This catalog contains contour diagrams and source data, obtained with the imaging proportional counter in the 0.16 to 3.5 keV energy band, and describes methods for recovering upper limits for any sky position within the observed images. The main catalog consists of six volumes (numbered 2 through 7) of right ascension ordered pages, each containing data for one observation. Along with the primary documentation describing how the catalog was constructed, volume 1 contains a complete source list, results for merged fields, a reference system to published papers, and data useful for calculating upper limits and fluxes.

  5. The Einstein Observatory catalog of IPC x ray sources. Volume 2E: Right ascension range 00h 00m to 03h 59m

    Science.gov (United States)

    Harris, D. E.; Forman, W.; Gioia, I. M.; Hale, J. A.; Harnden, F. R., Jr.; Jones, C.; Karakashian, T.; Maccacaro, T.; Mcsweeney, J. D.; Primini, F. A.

    1993-01-01

    The Einstein Observatory (HEAO-2, launched November 13, 1978) achieved radically improved sensitivity over previous x-ray missions through the use of focusing optics which simultaneously afforded greatly reduced background and produced true images. During its 2.5-yr mission, the Einstein X-Ray Telescope was pointed toward some 5,000 celestial targets, most of which were detected, and discovered several thousand additional 'serendipitous' sources in the observed fields. This catalog contains contour diagrams and source data, obtained with the imaging proportional counter in the 0.16 to 3.5 keV energy band, and describes methods for recovering upper limits for any sky position within the observed images. The main catalog consists of six volumes (numbered 2 through 7) of right ascension ordered pages, each containing data for one observation. Along with the primary documentation describing how the catalog was constructed, volume 1 contains a complete source list, results for merged fields, a reference system to published papers and data useful for calculating upper limits and fluxes.

  6. The Einstein Observatory catalog of IPC x ray sources. Volume 4E: Right ascension range 08h 00m to 11h 59m

    Science.gov (United States)

    Harris, D. E.; Forman, W.; Gioia, I. M.; Hale, J. A.; Harnden, F. R., Jr.; Jones, C.; Karakashian, T.; Maccacaro, T.; Mcsweeney, J. D.; Primini, F. A.

    1993-01-01

    The Einstein Observatory (HEAO-2, launched November 13, 1978) achieved radically improved sensitivity over previous x-ray missions through the use of focusing optics which simultaneously afforded greatly reduced background and produced true images. During its 2.5-yr mission, the Einstein X-Ray Telescope was pointed toward some 5,000 celestial targets, most of which were detected, and discovered several thousand additional 'serendipitous' sources in the observed fields. This catalog contains contour diagrams and source data, obtained with the imaging proportional counter in the 0.16 to 3.5 keV energy band, and describes methods for recovering upper limits for any sky position within the observed images, The main catalog consists of six volumes (numbered 2 through 7) of right ascension ordered pages, each containing data for one observation. Along with the primary documentaion describing how the catalog was constructed, volume 1 contains a complete source list, results for merged fields, a reference system to published papers, and data useful for calculating upper limits and fluxes.

  7. The Einstein Observatory catalog of IPC x ray sources. Volume 3E: Right ascension range 04h 00m to 07h 59m

    Science.gov (United States)

    Harris, D. E.; Forman, W.; Gioia, I. M.; Hale, J. A.; Harnden, F. R., Jr.; Jones, C.; Karakashian, T.; Maccacaro, T.; Mcsweeney, J. D.; Primini, F. A.

    1993-01-01

    The Einstein Observatory (HEAO-2, launched November 13, 1978) achieved radically improved sensitivity over previous x-ray missions through the use of focusing optics which simultaneously afforded greatly reduced background and produced true images. During its 2.5-yr mission, the Einstein X-Ray Telescope was pointed toward some 5,000 celestial targets, most of which were detected, and discovered several thousand additional 'serendipitous' sources in the observed fields. This catalog contains contour diagrams and source data, obtained with the imaging proportional counter in the 0.16 to 3.5 keV energy band, and describes methods for recovering upper limits for any sky position within the observed images. The main catalog consists of six volumes (numbered 2 through 7) of right ascension ordered pages, each containing data for one observation. Along with the primary documentation describing how the catalog was constructed, volume 1 contains a complete source list, results for merged fields, a reference system to published papers and data useful for calculating upper limits and fluxes.

  8. Investigation of Shrinkage Defect in Castings by Quantitative Ishikawa Diagram

    Directory of Open Access Journals (Sweden)

    Chokkalingam B.

    2017-03-01

    Full Text Available Metal casting process involves processes such as pattern making, moulding and melting etc. Casting defects occur due to combination of various processes even though efforts are taken to control them. The first step in the defect analysis is to identify the major casting defect among the many casting defects. Then the analysis is to be made to find the root cause of the particular defect. Moreover, it is especially difficult to identify the root causes of the defect. Therefore, a systematic method is required to identify the root cause of the defect among possible causes, consequently specific remedial measures have to be implemented to control them. This paper presents a systematic procedure to identify the root cause of shrinkage defect in an automobile body casting (SG 500/7 and control it by the application of Pareto chart and Ishikawa diagram. with quantitative Weightage. It was found that the root causes were larger volume section in the cope, insufficient feeding of riser and insufficient poured metal in the riser. The necessary remedial measures were taken and castings were reproduced. The shrinkage defect in the castings was completely eliminated.

  9. Optimization of Heat Treatment in Aspect of Production’s Costs Reducing and Improving of Casting Quality from Duplex Cast Steel

    Directory of Open Access Journals (Sweden)

    D. Dyja

    2007-07-01

    Full Text Available The paper determines possibilities of cost optimisation in the production of GX2CrNiMoCu25-6-3-3 type duplex cast steel castings through selection of appropriate solution heat treatment temperature, which value depends on the content of alloying elements. Metallographic analysis was carried out for as-cast and heat treated cast steel. Hardness and impact strength of the cast steel were determined, which were correlated with the volume fraction of phases determined by means of ImagePro computer image analyser. It has been shown that increased carbon content creates a need to use higher treatment temperatures, thereby increasing the production cost. With increasing carbon content the cast steel hardness after solution heat treatment increases, however, crack resistance decreases

  10. Extinction-Optimized Volume Illumination.

    Science.gov (United States)

    Ament, Marco; Zirr, Tobias; Dachsbacher, Carsten

    2016-05-16

    We present a novel method to optimize the attenuation of light for the single scattering model in direct volume rendering. A common problem of single scattering is the high dynamic range between lit and shadowed regions due to the exponential attenuation of light along a ray. Moreover, light is often attenuated too strong between a sample point and the camera, hampering the visibility of important features. Our algorithm employs an importance function to selectively illuminate important structures and make them visible from the camera. With the importance function, more light can be transmitted to the features of interest, while contextual structures cast shadows which provide visual cues for perception of depth. At the same time, more scattered light is transmitted from the sample point to the camera to improve the primary visibility of important features. We formulate a minimization problem that automatically determines the extinction along a view or shadow ray to obtain a good balance between sufficient transmittance and attenuation. In contrast to previous approaches, we do not require a computationally expensive solution of a global optimization, but instead provide a closed-form solution for each sampled extinction value along a view or shadow ray and thus achieve interactive performance.

  11. The casting of western sculpture during the XIXth century: sand casting versus lost wax casting

    NARCIS (Netherlands)

    Beentjes, T.P.C.

    2014-01-01

    This paper will discuss research into bronze casting techniques as practiced during the XIXth and early XXth century. Both natural sand casting (fonte au sable naturel) and lost wax casting (fonte à la cire perdue) were employed during this period and sometimes rivalled for commissions. Before the X

  12. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng

    2010-01-01

    @@ Chapter 3 Spheroidal Graphite Cast Iron(I) Spheroidal Graphite Cast Iron, SG iron in short, refers to the cast iron in which graphite precipitates as spheroidal shape during solidification of liquid iron. The graphite in common commercial cast iron can only be changed from flake to spheroidal shape by spheroidising treatment. Since spheroidal graphite reduces the cutting effect of stress concentration, the metal matrix strength of SG iron can be applied around 70%-90%, thus the mechanical property of SG iron is significantly superior to other cast irons;even the tensile strength of SG iron is higher than that carbon steel.

  13. Numerical simulation for thermal flow filling process of casting

    Institute of Scientific and Technical Information of China (English)

    CHEN Ye; ZHAO Yu-hong; HOU Hua

    2006-01-01

    The solution algorithm (SOLA) method was used to solve the velocity and pressure field of the thermal flow filling process, and the volume of fluid (VOF) method for the free surface problem. Since the "donor-acceptor" rule often results in the free interface vague, the explicit difference method was adopted, and a method describing the free surface state at 0<F<1 was proposed to deal with this problem. In order to raise the computation efficiency, such algorithms were investigated and invalidated as: 1) internal and external area separation simplification algorithm; 2) the reducing necessary search area method. With the improved algorithms, the filling processes of the valve cover castings with gravity cast and an up cylinder block casting with low-pressure cast were simulated, the simulation results are believable and the computation efficiency is greatly improved. The SOLA-VOF model and its difference method for thermal fluid flow filling process were introduced.

  14. Enhancements in Magnesium Die Casting Impact Properties

    Energy Technology Data Exchange (ETDEWEB)

    David Schwam; John F. Wallace; Yulong Zhu; Srinath Viswanathan; Shafik Iskander

    2000-06-30

    % in AM50 to over 9% in AZ91, more of the intermetallic Mg17Al12 is formed in the microstructure. For instance, for 15 increase in the aluminum content from AM50 to AM60, the volume fraction of eutectic present in the microstructure increases by 35%! Eventually, the brittle Mg17Al12 compound forms an interconnected network that reduces ductility and impact resistance. The lower aluminum in AM50 and AM60 are therefore a desirable feature in applications that call for higher impact resistance. Further improvement in impact resistance depends on the processing condition of the casting. Sound castings without porosity and impurities will have better mechanical properties. Since magnesium oxidizes readily, good melting and metal transfer practices are essential. The liquid metal has to be protected from oxidation at all times and entrainment of oxide films in the casting needs to be prevented. In this regard, there is evidence that us of vacuum to evacuate air from the die casting cavity can improve the quality of the castings. Fast cooling rates, leading to smaller grain size are beneficial and promote superior mechanical properties. Micro-segregation and banding are two additional defect types often encountered in magnesium alloys, in particular in AZ91D. While difficult to eliminate, segregation can be minimized by careful thermal management of the dies and the shot sleeve. A major source of segregation is the premature solidification in the shot sleeve. The primary solid dendrites are carried into the casting and form a heterogeneous structure. Furthermore, during the shot, segregation banding can occur. The remedies for this kind of defects include a hotter shot sleeve, use of insulating coatings on the shot sleeve and a short lag time between pouring into the shot sleeve and the shot.

  15. X-ray flat-panel imager (FPI)-based cone-beam volume CT (CBVCT) under a circle-plus-two-arc data acquisition orbit

    Science.gov (United States)

    Tang, Xiangyang; Ning, Ruola; Yu, Rongfeng; Conover, David L.

    2001-06-01

    The potential of cone beam volume CT (CBVCT) to improve the data acquisition efficiency for volume tomographic imaging is well recognized. A novel x-ray FPI based CBVCT prototype and its preliminary performance evaluation are presented in this paper. To meet the data sufficiency condition, the CBVCT prototype employs a circle-plus-two-arc orbit accomplished by a tiltable circular gantry. A cone beam filtered back-projection (CB-FBP) algorithm is derived for this data acquisition orbit, which employs a window function in the Radon domain to exclude the redundancy between the Radon information obtained from the circular cone beam (CB) data and that from the arc CB data. The number of projection images along the circular sub-orbit and each arc sub-orbit is 512 and 43, respectively. The reconstruction exactness of the prototype x-ray FPI based CBVCT system is evaluated using a disc phantom in which seven acrylic discs are stacked at fixed intervals. Images reconstructed with this algorithm show that both the contrast and geometric distortion existing in the disc phantom images reconstructed by the Feldkamp algorithm are substantially reduced. Meanwhile, the imaging performance of the prototype, such as modulation transfer function (MTF) and low contrast resolution, are quantitatively evaluated in detail through corresponding phantom studies. Furthermore, the capability of the prototype to reconstruct an ROI within a longitudinally unbounded object is verified. The results obtained from this preliminary performance evaluation encourage an expectation of medical applications of the x-ray FPI based CBVCT under the circle-plus-two-arc data acquisition, particularly the application in image-guided interventional procedures and radiotherapy where the movement of a patient table is to be avoided.

  16. Cast iron - a predictable material

    Directory of Open Access Journals (Sweden)

    Jorg C. Sturm

    2011-02-01

    Full Text Available High strength compacted graphite iron (CGI or alloyed cast iron components are substituting previously used non-ferrous castings in automotive power train applications. The mechanical engineering industry has recognized the value in substituting forged or welded structures with stiff and light-weight cast iron castings. New products such as wind turbines have opened new markets for an entire suite of highly reliable ductile iron cast components. During the last 20 years, casting process simulation has developed from predicting hot spots and solidification to an integral assessment tool for foundries for the entire manufacturing route of castings. The support of the feeding related layout of the casting is still one of the most important duties for casting process simulation. Depending on the alloy poured, different feeding behaviors and self-feeding capabilities need to be considered to provide a defect free casting. Therefore, it is not enough to base the prediction of shrinkage defects solely on hot spots derived from temperature fields. To be able to quantitatively predict these defects, solidification simulation had to be combined with density and mass transport calculations, in order to evaluate the impact of the solidification morphology on the feeding behavior as well as to consider alloy dependent feeding ranges. For cast iron foundries, the use of casting process simulation has become an important instrument to predict the robustness and reliability of their processes, especially since the influence of alloying elements, melting practice and metallurgy need to be considered to quantify the special shrinkage and solidification behavior of cast iron. This allows the prediction of local structures, phases and ultimately the local mechanical properties of cast irons, to asses casting quality in the foundry but also to make use of this quantitative information during design of the casting. Casting quality issues related to thermally driven

  17. Structure and properties of cast and splat-quenched high-entropy Al-Cu-Fe-Ni-Si alloys

    Science.gov (United States)

    Bashev, V. F.; Kushnerov, O. I.

    2017-01-01

    The effect of the composition and cooling rate of the melt on the microhardness, phase composition, and fine-structure parameters of as-cast and splat-quenched (SQ) high-entropy (HE) Al-Cu-Fe-Ni-Si alloys was studied. The quenching was performed by conventional splat-cooling technique. The cooling rate was estimated to be 106 K/s. Components of the studied HE alloys were selected taking into account both criteria for designing and estimating their phase composition, which are available in the literature and based on the calculations of the entropy and enthalpy of mixing, and the difference between atomic radii of components as well. According to X-ray diffraction data, the majority of studied Al-Cu-Fe-Ni-Si compositions are two-phase HE alloys, the structure of which consists of disordered solid solutions with bcc and fcc structures. At the same time, the Al0.5CuFeNi alloy is single-phase in terms of X-ray diffraction and has an fcc structure. The studied alloys in the as-cast state have a dendritic structure, whereas, after splat quenching, the uniform small-grained structure is formed. It was found that, as the volume fraction of bcc solid solution in the studied HE alloys increases, the microhardness increases; the as-cast HE Al-Cu-Fe-Ni-Si alloys are characterized by higher microhardness compared to that of splat-quenched alloys. This is likely due to the more equilibrium multiphase state of as-cast alloys.

  18. Melting and casting of FeAl-based cast alloy

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K. [Oak Ridge National Lab., TN (United States); Wilkening, D. [Columbia Falls Aluminum Co., Columbia Falls, MT (United States); Liebetrau, J.; Mackey, B. [AFFCO, L.L.C., Anaconda, MT (United States)

    1998-11-01

    The FeAl-based intermetallic alloys are of great interest because of their low density, low raw material cost, and excellent resistance to high-temperature oxidation, sulfidation, carburization, and molten salts. The applications based on these unique properties of FeAl require methods to melt and cast these alloys into complex-shaped castings and centrifugal cast tubes. This paper addresses the melting-related issues and the effect of chemistry on the microstructure and hardness of castings. It is concluded that the use of the Exo-Melt{trademark} process for melting and the proper selection of the aluminum melt stock can result in porosity-free castings. The FeAl alloys can be melted and cast from the virgin and revert stock. A large variation in carbon content of the alloys is possible before the precipitation of graphite flakes occurs. Titanium is a very potent addition to refine the grain size of castings. A range of complex sand castings and two different sizes of centrifugal cast tubes of the alloy have already been cast.

  19. Melting and casting of FeAl-based cast alloy

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.; Wilkening, D. [Columbia Falls Aluminum Co., 2000 Aluminum Dr., Columbia Falls, MT 59912 (United States); Liebetrau, J.; Mackey, B. [AFFCO, L.L.C., P.O. Box 1071, Anaconda, MT 59711 (United States)

    1998-12-31

    The FeAl-based intermetallic alloys are of great interest because of their low density, low raw material cost, and excellent resistance to high-temperature oxidation, sulfidation, carburization, and molten salts. The applications based on these unique properties of FeAl require methods to melt and cast these alloys into complex-shaped castings and centrifugal cast tubes. This paper addresses the melting-related issues and the effect of chemistry on the microstructure and hardness of castings. It is concluded that the use of the Exo-Melt{sup TM} process for melting and the proper selection of the aluminum melt stock can result in porosity-free castings. The FeAl alloys can be melted and cast from the virgin and revert stock. A large variation in carbon content of the alloys is possible before the precipitation of graphite flakes occurs. Titanium is a very potent addition to refine the grain size of castings. A range of complex sand castings and two different sizes of centrifugal cast tubes of the alloy have already been cast. (orig.) 18 refs.

  20. Three-dimensional assessment of dental casts' occlusal surfaces using two impression materials.

    Science.gov (United States)

    Tarawneh, F M; Panos, P G; Athanasiou, A E

    2008-11-01

    The aim of this study was to assess by means of a three-dimensional computed tomography scanning system the occlusal surface characteristics of dental casts made using two different impression materials. Alginate and polyvinyl siloxane impressions were taken of 20 dental students resulting in 40 dental casts. The casts were paired for each student separately so that each pair consisted of an alginate poured cast and a polyvinyl siloxane poured out cast. The casts were scanned using FlashCT scanner and for each cast, a three-dimensional digital image was obtained. The digitized casts were processed using the three-dimensional imaging software Geomagic Studio 9. A total of 464 paired teeth were digitally separated and superimposed. For each tooth, two measurements were obtained corresponding to the two different impression materials used. The two sets of volumes for all digitally separated teeth were compared and analysed using the Wilcoxon signed test. Larger volume measurements were obtained for teeth separated from alginate poured out casts than from their corresponding ones from polyvinyl siloxane casts (P = 0.005). When the teeth were divided into the groups of incisors, canines and premolars/molars, only the last one exhibited significant difference (P = 0.00). The mean difference between the volumes measured for all 464 teeth separated was 0.041 mm(3) (+/-0.33). The occlusal surfaces of teeth appear differently in dental casts depending on the impression materials used. Impressions of dental casts should be utilized with caution in relation to their research application and in reference with dental wear studies.

  1. Strain Rate Dependency of Bronze Metal Matrix Composite Mechanical Properties as a Function of Casting Technique

    Science.gov (United States)

    Brown, Lloyd; Joyce, Peter; Radice, Joshua; Gregorian, Dro; Gobble, Michael

    2012-07-01

    Strain rate dependency of mechanical properties of tungsten carbide (WC)-filled bronze castings fabricated by centrifugal and sedimentation-casting techniques are examined, in this study. Both casting techniques are an attempt to produce a functionally graded material with high wear resistance at a chosen surface. Potential applications of such materials include shaft bushings, electrical contact surfaces, and brake rotors. Knowledge of strain rate-dependent mechanical properties is recommended for predicting component response due to dynamic loading or impact events. A brief overview of the casting techniques for the materials considered in this study is followed by an explanation of the test matrix and testing techniques. Hardness testing, density measurement, and determination of the volume fraction of WC particles are performed throughout the castings using both image analysis and optical microscopy. The effects of particle filling on mechanical properties are first evaluated through a microhardness survey of the castings. The volume fraction of WC particles is validated using a thorough density survey and a rule-of-mixtures model. Split Hopkinson Pressure Bar (SHPB) testing of various volume fraction specimens is conducted to determine strain dependence of mechanical properties and to compare the process-property relationships between the two casting techniques. The baseline performances of C95400 bronze are provided for comparison. The results show that the addition of WC particles improves microhardness significantly for the centrifugally cast specimens, and, to a lesser extent, in the sedimentation-cast specimens, largely because the WC particles are more concentrated as a result of the centrifugal-casting process. Both metal matrix composites (MMCs) demonstrate strain rate dependency, with sedimentation casting having a greater, but variable, effects on material response. This difference is attributed to legacy effects from the casting process, namely

  2. [Casting faults and structural studies on bonded alloys comparing centrifugal castings and vacuum pressure castings].

    Science.gov (United States)

    Fuchs, P; Küfmann, W

    1978-07-01

    The casting processes in use today such as centrifugal casting and vacuum pressure casting were compared with one another. An effort was made to answer the question whether the occurrence of shrink cavities and the mean diameter of the grain of the alloy is dependent on the method of casting. 80 crowns were made by both processes from the baked alloys Degudent Universal, Degudent N and the trial alloy 4437 of the firm Degusa. Slice sections were examined for macro and micro-porosity and the structural appearance was evaluated by linear analysis. Statistical analysis showed that casting faults and casting structure is independent of the method used and their causes must be found in the conditions of casting and the composition of the alloy.

  3. Hands-Off and Hands-On Casting Consistency of Amputee below Knee Sockets Using Magnetic Resonance Imaging

    Directory of Open Access Journals (Sweden)

    Mohammad Reza Safari

    2013-01-01

    Full Text Available Residual limb shape capturing (Casting consistency has a great influence on the quality of socket fit. Magnetic Resonance Imaging was used to establish a reliable reference grid for intercast and intracast shape and volume consistency of two common casting methods, Hands-off and Hands-on. Residual limbs were cast for twelve people with a unilateral below knee amputation and scanned twice for each casting concept. Subsequently, all four volume images of each amputee were semiautomatically segmented and registered to a common coordinate system using the tibia and then the shape and volume differences were calculated. The results show that both casting methods have intra cast volume consistency and there is no significant volume difference between the two methods. Inter- and intracast mean volume differences were not clinically significant based on the volume of one sock criteria. Neither the Hands-off nor the Hands-on method resulted in a consistent residual limb shape as the coefficient of variation of shape differences was high. The resultant shape of the residual limb in the Hands-off casting was variable but the differences were not clinically significant. For the Hands-on casting, shape differences were equal to the maximum acceptable limit for a poor socket fit.

  4. Hands-Off and Hands-On Casting Consistency of Amputee below Knee Sockets Using Magnetic Resonance Imaging

    Science.gov (United States)

    Rowe, Philip

    2013-01-01

    Residual limb shape capturing (Casting) consistency has a great influence on the quality of socket fit. Magnetic Resonance Imaging was used to establish a reliable reference grid for intercast and intracast shape and volume consistency of two common casting methods, Hands-off and Hands-on. Residual limbs were cast for twelve people with a unilateral below knee amputation and scanned twice for each casting concept. Subsequently, all four volume images of each amputee were semiautomatically segmented and registered to a common coordinate system using the tibia and then the shape and volume differences were calculated. The results show that both casting methods have intra cast volume consistency and there is no significant volume difference between the two methods. Inter- and intracast mean volume differences were not clinically significant based on the volume of one sock criteria. Neither the Hands-off nor the Hands-on method resulted in a consistent residual limb shape as the coefficient of variation of shape differences was high. The resultant shape of the residual limb in the Hands-off casting was variable but the differences were not clinically significant. For the Hands-on casting, shape differences were equal to the maximum acceptable limit for a poor socket fit. PMID:24348164

  5. Effective incorporating spatial information in a mutual information based 3D-2D registration of a CT volume to X-ray images.

    Science.gov (United States)

    Zheng, Guoyan

    2010-10-01

    This paper addresses the problem of estimating the 3D rigid poses of a CT volume of an object from its 2D X-ray projection(s). We use maximization of mutual information, an accurate similarity measure for multi-modal and mono-modal image registration tasks. However, it is known that the standard mutual information measures only take intensity values into account without considering spatial information and their robustness is questionable. In this paper, instead of directly maximizing mutual information, we propose to use a variational approximation derived from the Kullback-Leibler bound. Spatial information is then incorporated into this variational approximation using a Markov random field model. The newly derived similarity measure has a least-squares form and can be effectively minimized by a multi-resolution Levenberg-Marquardt optimizer. Experiments were conducted on datasets from two applications: (a) intra-operative patient pose estimation from a limited number (e.g. 2) of calibrated fluoroscopic images, and (b) post-operative cup orientation estimation from a single standard X-ray radiograph with/without gonadal shielding. The experiment on intra-operative patient pose estimation showed a mean target registration accuracy of 0.8mm and a capture range of 11.5mm, while the experiment on estimating the post-operative cup orientation from a single X-ray radiograph showed a mean accuracy below 2 degrees for both anteversion and inclination. More importantly, results from both experiments demonstrated that the newly derived similarity measures were robust to occlusions in the X-ray image(s).

  6. Light metal compound casting

    Institute of Scientific and Technical Information of China (English)

    Konrad J.M.PAPIS; Joerg F.LOEFFLER; Peter J.UGGOWITZER

    2009-01-01

    'Compound casting'simplifies joining processes by directly casting a metallic melt onto a solid metal substrate. A continuously metallurgic transition is very important for industrial applications, such as joint structures of spaceframe constructions in transport industry. In this project, 'compound casting' of light metals is investigated, aiming at weight-saving. The substrate used is a wrought aluminium alloy of type AA5xxx, containing magnesium as main alloying element. The melts are aluminium alloys, containing various alloying elements (Cu, Si, Zn), and magnesium. By replacing the natural oxygen layer with a zinc layer, the inherent wetting difficulties were avoided, and compounds with flawless interfaces were successfully produced (no contraction defects, cracks or oxides). Electron microscopy and EDX investigations as well as optical micrographs of the interfacial areas revealed their continu-ously metallic constitution. Diffusion of alloying elements leads to heat-treatable microstructures in the vicinity of the joining interfaces in Al-Al couples. This permits significant variability of mechanical properties. Without significantly cutting down on wettability, the formation of low-melting intermetallic phases (Al3Mg2 and AI12Mg17 IMPs) at the interface of Al-Mg couples was avoided by applying a protec-tive coating to the substrate.

  7. Lightweight Concrete Produced Using a Two-Stage Casting Process

    Directory of Open Access Journals (Sweden)

    Jin Young Yoon

    2015-03-01

    Full Text Available The type of lightweight aggregate and its volume fraction in a mix determine the density of lightweight concrete. Minimizing the density obviously requires a higher volume fraction, but this usually causes aggregates segregation in a conventional mixing process. This paper proposes a two-stage casting process to produce a lightweight concrete. This process involves placing lightweight aggregates in a frame and then filling in the remaining interstitial voids with cementitious grout. The casting process results in the lowest density of lightweight concrete, which consequently has low compressive strength. The irregularly shaped aggregates compensate for the weak point in terms of strength while the round-shape aggregates provide a strength of 20 MPa. Therefore, the proposed casting process can be applied for manufacturing non-structural elements and structural composites requiring a very low density and a strength of at most 20 MPa.

  8. Bimetallic layered castings alloy steel – carbon cast steel

    Directory of Open Access Journals (Sweden)

    T. Wróbel

    2011-01-01

    Full Text Available In paper is presented technology of bimetallic layered castings based on founding method of layer coating directly in cast processso-called method of mould cavity preparation. Prepared castings consist two fundamental parts i.e. bearing part and working part (layer. The bearing part of bimetallic layered casting is typical foundry material i.e. ferritic-pearlitic carbon cast steel, whereas working part (layer is plate of austenitic alloy steel sort X10CrNi 18-8. The ratio of thickness between bearing and working part is 8:1. The quality of the bimetallic layered castings was evaluated on the basis of ultrasonic NDT (non-destructive testing, structure and macro- and microhardness researches.

  9. Casting larger polycrystalline silicon ingots

    Energy Technology Data Exchange (ETDEWEB)

    Wohlgemuth, J.; Tomlinson, T.; Cliber, J.; Shea, S.; Narayanan, M.

    1995-08-01

    Solarex has developed and patented a directional solidification casting process specifically designed for photovoltaics. In this process, silicon feedstock is melted in a ceramic crucible and solidified into a large grained semicrystalline silicon ingot. In-house manufacture of low cost, high purity ceramics is a key to the low cost fabrication of Solarex polycrystalline wafers. The casting process is performed in Solarex designed casting stations. The casting operation is computer controlled. There are no moving parts (except for the loading and unloading) so the growth process proceeds with virtually no operator intervention Today Solarex casting stations are used to produce ingots from which 4 bricks, each 11.4 cm by 11.4 cm in cross section, are cut. The stations themselves are physically capable of holding larger ingots, that would yield either: 4 bricks, 15 cm by 15 an; or 9 bricks, 11.4 cm by 11.4 an in cross-section. One of the tasks in the Solarex Cast Polycrystalline Silicon PVMaT Program is to design and modify one of the castings stations to cast these larger ingots. If successful, this effort will increase the production capacity of Solarex`s casting stations by 73% and reduce the labor content for casting by an equivalent percentage.

  10. Fracture Mechanisms in Steel Castings

    Directory of Open Access Journals (Sweden)

    Z. Stradomski

    2013-07-01

    Full Text Available The investigations were inspired with the problem of cracking of steel castings during the production process. A single mechanism of decohesion - the intergranular one - occurs in the case of hot cracking, while a variety of structural factors is decisive for hot cracking initiation, depending on chemical composition of the cast steel. The low-carbon and low-alloyed steel castings crack due to the presence of the type II sulphides, the cause of cracking of the high-carbon tool cast steels is the net of secondary cementite and/or ledeburite precipitated along the boundaries of solidified grains. Also the brittle phosphor and carbide eutectics precipitated in the final stage solidification are responsible for cracking of castings made of Hadfield steel. The examination of mechanical properties at 1050°C revealed low or very low strength of high-carbon cast steels.

  11. Commissioning and quality assurance of the X-ray volume Imaging system of an image-guided radiotherapy capable linear accelerator

    Science.gov (United States)

    Muralidhar, K. R.; Murthy, P. Narayana; Kumar, Rajneesh

    2008-01-01

    An Image-Guided Radiotherapy–capable linear accelerator (Elekta Synergy) was installed at our hospital, which is equipped with a kV x-ray volume imaging (XVI) system and electronic portal imaging device (iViewGT). The objective of this presentation is to describe the results of commissioning measurements carried out on the XVI facility to verify the manufacturer's specifications and also to evolve a QA schedule which can be used to test its performance routinely. The QA program consists of a series of tests (safety features, geometric accuracy, and image quality). These tests were found to be useful to assess the performance of the XVI system and also proved that XVI system is very suitable for image-guided high-precision radiation therapy. PMID:19893694

  12. Commissioning and quality assurance of the X-ray volume Imaging system of an image-guided radiotherapy capable linear accelerator

    Directory of Open Access Journals (Sweden)

    Muralidhar K

    2008-01-01

    Full Text Available An Image-Guided Radiotherapy-capable linear accelerator (Elekta Synergy was installed at our hospital, which is equipped with a kV x-ray volume imaging (XVI system and electronic portal imaging device (iViewGT. The objective of this presentation is to describe the results of commissioning measurements carried out on the XVI facility to verify the manufacturer′s specifications and also to evolve a QA schedule which can be used to test its performance routinely. The QA program consists of a series of tests (safety features, geometric accuracy, and image quality. These tests were found to be useful to assess the performance of the XVI system and also proved that XVI system is very suitable for image-guided high-precision radiation therapy.

  13. Characterization of morphology and hydration products of high-volume fly ash paste by monochromatic scanning x-ray micro-diffraction (μ-SXRD)

    Energy Technology Data Exchange (ETDEWEB)

    Bae, Sungchul [Department of Civil and Environmental Engineering, University of California, Berkeley, CA 94720 (United States); Meral, Cagla [Department of Civil and Environmental Engineering, University of California, Berkeley, CA 94720 (United States); Department of Civil Engineering, Middle East Technical University, 06800 Ankara (Turkey); Oh, Jae-eun [School of Urban and Environmental Engineering, Ulsan National Institute of Science and Technology, Ulsan 689-798 (Korea, Republic of); Moon, Juhyuk [Civil Engineering Program, Department of Mechanical Engineering, State University of New York at Stony Brook, NY 11794 (United States); Kunz, Martin [Lawrence Berkeley National Laboratory, 1 Cyclotron Road, Berkeley, CA 94720 (United States); Monteiro, Paulo J.M., E-mail: monteiro@ce.berkeley.edu [Department of Civil and Environmental Engineering, University of California, Berkeley, CA 94720 (United States)

    2014-05-01

    The present study focuses on identification and micro-structural characterization of the hydration products formed in high-volume fly ash (HVFA)/portland cement (PC) systems using monochromatic scanning x-ray micro-diffraction (μ-SXRD) and SEM-EDS. Pastes with up to 80% fly ash replacement were studied. Phase maps for HVFA samples using μ-SXRD patterns prove that μ-SXRD is an effective method to identify and visualize the distribution of phases in the matrix. μ-SXRD and SEM-EDS analysis shows that the C-S-H formed in HVFA system containing 50% or more of fly ash has a similar structure as C-S-H(I) with comparatively lower Ca/Si ratio than the one produced in PC system. Moreover, coexistence of C-S-H(I) and strätlingite is observed in the system containing 80% of fly ash, confirming that the amount of alumina and silicate phases provided by the fly ash is a major factor for the formation of C-S-H(I) and strätlingite in HVFA system. - Highlights: • High-volume fly ash (HVFA) paste was studied by scanning x-ray micro-diffraction. • Coexistence of C-S-H(I) and strätlingite in the HVFA system is clearly shown. • The distribution of minor phases in the HVFA system is shown. • Differences between inner and outer products of fly ash are observed by SEM-EDS.

  14. Improved Casting Furnace Conceptual Design

    Energy Technology Data Exchange (ETDEWEB)

    Fielding, Randall Sidney [Idaho National Lab. (INL), Idaho Falls, ID (United States); Tolman, David Donald [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2017-02-01

    In an attempt to ensure more consistent casting results and remove some schedule variance associated with casting, an improved casting furnace concept has been developed. The improved furnace uses the existing arc melter hardware and glovebox utilities. The furnace concept was designed around physical and operational requirements such as; a charge sized of less than 30 grams, high heating rates and minimal additional footprint. The conceptual model is shown in the report as well as a summary of how the requirements were met.

  15. Letter Report: LAW Simulant Development for Cast Stone Screening Test

    Energy Technology Data Exchange (ETDEWEB)

    Russell, Renee L.; Westsik, Joseph H.; Swanberg, David J.; Eibling, Russell E.; Cozzi, Alex; Lindberg, Michael J.; Josephson, Gary B.; Rinehart, Donald E.

    2013-03-27

    More than 56 million gallons of radioactive and hazardous waste are stored in 177 underground storage tanks at the U.S. Department of Energy’s (DOE’s) Hanford Site in southeastern Washington State. The Hanford Tank Waste Treatment and Immobilization Plant (WTP) is being constructed to treat the wastes and immobilize them in a glass waste form. The WTP includes a pretreatment facility to separate the wastes into a small volume of high-level waste (HLW) containing most of the radioactivity and a larger volume of low-activity waste (LAW) containing most of the nonradioactive chemicals. The HLW will be converted to glass in the HLW vitrification facility for ultimate disposal at an offsite federal repository. At least a portion (~35%) of the LAW will be converted to glass in the LAW vitrification facility and will be disposed of onsite at the Integrated Disposal Facility (IDF). The pretreatment and HLW vitrification facilities will have the capacity to treat and immobilize the wastes destined for each facility. However, a second facility will be needed for the expected volume of additional LAW requiring immobilization. A cementitious waste form known as Cast Stone is being considered to provide the required additional LAW immobilization capacity. The Cast Stone waste form must be acceptable for disposal in the IDF. The Cast Stone waste form and immobilization process must be tested to demonstrate that the final Cast Stone waste form can comply with waste acceptance criteria for the IDF disposal facility and that the immobilization processes can be controlled to consistently provide an acceptable waste form product. Further, the waste form must be tested to provide the technical basis for understanding the long term performance of the waste form in the IDF disposal environment. These waste form performance data are needed to support risk assessment and performance assessment (PA) analyses of the long-term environmental impact of the waste disposal in the IDF. A

  16. The effect of strain path change on subgrain volume fraction determined from in situ X-ray measurements

    DEFF Research Database (Denmark)

    Wejdemann, Christian; Poulsen, Henning Friis; Lienert, U.

    2009-01-01

    The evolution of dislocation structures in individual bulk grains in copper during strain path changes is studied with a new in situ synchrotron technique which combines high angular resolution with fast three-dimensional reciprocal space mapping. Deformed copper contains regions with vanishing...... dislocation density called subgrains bounded by dislocation rich walls. With the new technique reciprocal space maps, consisting of sharp peaks arising from the subgrains superimposed on a cloud of lower intensity arising from the dislocation walls, are obtained, which allows properties such as subgrain...... volume fraction to be quantified. The studied strain path changes are tension-tension sequences. Polycrystalline copper sheets are pre-deformed in tension to 5% strain, and tensile samples are cut with varying angles between the first and second loading axis. The second tensile deformation up...

  17. Squeeze Casting of Semiolid A356 Alloy

    Directory of Open Access Journals (Sweden)

    Xiang-Jie Yang

    2014-05-01

    Full Text Available The rheo-squeeze casting (rheo-SQC combining the rheocasting and the SQC was developed, in which semisolid slurry was produced by the low superheat pouring with a shearing field (LSPSF process. The three-dimensional morphology of the primary α-Al phase and the rest spacing of slurry prepared by LSPSF process have been reconstructed and visualized, and the microstructures of squeeze cast A356 alloy have been obtained. Based on the three-dimensional microstructure reconstructed, their three-dimensional characterizations such as solid volume fraction and equivalent diameter of the extracted primary α-Al phase of the slurry were measured and calculated. And the microstructures of cross-section of squeeze cast product were investigated. Compared and analyzed the typical microstructure characteristics of parts in different positions produced by SQC and rheo-SQC, the results show that the primary α-Al phase was in the form of enriched dendrites across the whole section of parts produced by SQC. Nevertheless, in the relative case of the rheo-SQC, the whole formations of dendrites have been inhibited effectively, revealing a conspicuous modification in morphology and refinement of the primary α-Al phase. In addition, the solid fraction decreased from the centre to the verge of products along the slurry flow orientation.

  18. Making Artificial Heart Components – Selected Aspects Of Casting Technology

    Directory of Open Access Journals (Sweden)

    Sobczak J.J.

    2015-09-01

    Full Text Available This study shown possibilities of Rapid Prototyping techniques (RP and metal casting simulation software (MCSS, including non inertial reference systems. RP and MCSS have been used in order to design and produce essential elements for artificial heart. Additionally it has been shown possibilities of Fused Deposition Modeling (FDM technique and DodJet technology using prototyped elements of rotodynamic pump. MAGMASOFT® software allowed to verify the cast kit heart valves model. Optical scanner Atos III enabled size verification of experimental elements supplied by rapid prototyping together with metal casting elements. Due to the selection of ceramic materials and assessment of molten metal – ceramic reactivity at high temperatures together with pattern materials selection model it was possible to design, manufacture a ceramic mould for titanium based alloys. The casting structure modification has been carried out by means of high isostatic pressure technique (HIP. The quality assessment of the casting materials has been performed using X-ray fluorescence (XRF, ARL 4460 Optical Emission Spectrometer, metallographic techniques and X-ray computed tomography.

  19. Data Package for Secondary Waste Form Down-Selection—Cast Stone

    Energy Technology Data Exchange (ETDEWEB)

    Serne, R. Jeffrey; Westsik, Joseph H.

    2011-09-05

    Available literature on Cast Stone and Saltstone was reviewed with an emphasis on determining how Cast Stone and related grout waste forms performed in relationship to various criteria that will be used to decide whether a specific type of waste form meets acceptance criteria for disposal in the Integrated Disposal Facility (IDF) at Hanford. After the critical review of the Cast Stone/Saltstone literature, we conclude that Cast Stone is a good candidate waste form for further consideration. Cast stone meets the target IDF acceptance criteria for compressive strength, no free liquids, TCLP leachate are below the UTS permissible concentrations and leach rates for Na and Tc-99 are suiteably low. The cost of starting ingredients and equipment necessary to generate Cast Stone waste forms with secondary waste streams are low and the Cast Stone dry blend formulation can be tailored to accommodate variations in liquid waste stream compositions. The database for Cast Stone short-term performance is quite extensive compared to the other three candidate waste solidification processes. The solidification of liquid wastes in Cast Stone is a mature process in comparison to the other three candidates. Successful production of Cast Stone or Saltstone has been demonstrated from lab-scale monoliths with volumes of cm3 through m3 sized blocks to 210-liter sized drums all the way to the large pours into vaults at Savannah River. To date over 9 million gallons of low activity liquid waste has been solidified and disposed in concrete vaults at Savannah River.

  20. Development of Refractories for Continuous Casting

    Institute of Scientific and Technical Information of China (English)

    TIAN Shouxin; JIN Congjin; YAO Jinfu; LI Zeya

    2004-01-01

    The paper introduces refractories for continuous casting, especially, refractories for continuous casting for clean steel in baosteel. Developing direction of refractories for continuous casting has been pointed out to satisfy the new metallurgical operating practice.

  1. Segregation in cast products

    Indian Academy of Sciences (India)

    A Ghosh

    2001-02-01

    Microsegregation gets eliminated significantly if subsequent hot working and/or annealing are done on cast products. Macrosegregation however persists, causing problems in quality, and hence, has to be attended to. Microsegregation is a consequence of rejection of solutes by the solid into the interdendritic liquid. Scheil’s equation is mostly employed. However, other equations have been proposed, which take into account diffusion in solid phase and/or incomplete mixing in liquid. Macrosegregation results from movements of microsegregated regions over macroscopic distances due to motion of liquid and free crystals. Motion of impure interdendritic liquid causes regions of positive macrosegregation, whereas purer solid crystals yield negative macrosegregation. Flow of interdendritic liquid is primarily natural convection due to thermal and solutal buoyancy, and partly forced convection due to suction by shrinkage cavity formation etc. The present paper briefly deals with fundamentals of the above and contains some recent studies as well. Experimental investigations in molten alloys do not allow visualization of the complex flow pattern as well as other phenomena, such as dendrite-tip detachment. Experiments with room temperature analogues, and mathematical modelling have supplemented these efforts. However, the complexity of the phenomena demands simplifying assumptions. The agreement with experimental data is mostly qualitative. The paper also briefly discusses centreline macrosegregation during continuous casting of steel, methods to avoid it, and the, importance of early columnar-to-equiaxed transition (CET) as well as the fundamentals of CET.

  2. Biomaterials by freeze casting.

    Science.gov (United States)

    Wegst, Ulrike G K; Schecter, Matthew; Donius, Amalie E; Hunger, Philipp M

    2010-04-28

    The functional requirements for synthetic tissue substitutes appear deceptively simple: they should provide a porous matrix with interconnecting porosity and surface properties that promote rapid tissue ingrowth; at the same time, they should possess sufficient stiffness, strength and toughness to prevent crushing under physiological loads until full integration and healing are reached. Despite extensive efforts and first encouraging results, current biomaterials for tissue regeneration tend to suffer common limitations: insufficient tissue-material interaction and an inherent lack of strength and toughness associated with porosity. The challenge persists to synthesize materials that mimic both structure and mechanical performance of the natural tissue and permit strong tissue-implant interfaces to be formed. In the case of bone substitute materials, for example, the goal is to engineer high-performance composites with effective properties that, similar to natural mineralized tissue, exceed by orders of magnitude the properties of its constituents. It is still difficult with current technology to emulate in synthetic biomaterials multi-level hierarchical composite structures that are thought to be the origin of the observed mechanical property amplification in biological materials. Freeze casting permits to manufacture such complex, hybrid materials through excellent control of structural and mechanical properties. As a processing technique for the manufacture of biomaterials, freeze casting therefore has great promise.

  3. Mapping high-fidelity volume rendering for medical imaging to CPU, GPU and many-core architectures.

    Science.gov (United States)

    Smelyanskiy, Mikhail; Holmes, David; Chhugani, Jatin; Larson, Alan; Carmean, Douglas M; Hanson, Dennis; Dubey, Pradeep; Augustine, Kurt; Kim, Daehyun; Kyker, Alan; Lee, Victor W; Nguyen, Anthony D; Seiler, Larry; Robb, Richard

    2009-01-01

    Medical volumetric imaging requires high fidelity, high performance rendering algorithms. We motivate and analyze new volumetric rendering algorithms that are suited to modern parallel processing architectures. First, we describe the three major categories of volume rendering algorithms and confirm through an imaging scientist-guided evaluation that ray-casting is the most acceptable. We describe a thread- and data-parallel implementation of ray-casting that makes it amenable to key architectural trends of three modern commodity parallel architectures: multi-core, GPU, and an upcoming many-core Intel architecture code-named Larrabee. We achieve more than an order of magnitude performance improvement on a number of large 3D medical datasets. We further describe a data compression scheme that significantly reduces data-transfer overhead. This allows our approach to scale well to large numbers of Larrabee cores.

  4. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng

    2009-01-01

    @@ This book consists of five sections:Chapter 1 Introduction,Chapter 2 Grey Iron,Chapter 3 Ductile Iron,Chapter 4Vermicular Cast Iron,and Chapter 5 White Cast Iron. CHINA FOUNDRY publishs this book in several parts serially,starting from the first issue of 2009.

  5. Theory of batchwise centrifugal casting

    NARCIS (Netherlands)

    Biesheuvel, P. Maarten; Nijmeijer, Arian; Verweij, Henk

    1998-01-01

    In batchwise centrifugal casting a cylindrical mold is filled with suspension and rotated rapidly around its axis. This results in the movement of the particulate phase toward the cylinder wall and the formation of a tubular cast. Theory is presented for particle transport in the suspension phase an

  6. Lost Foam Casting in China

    Institute of Scientific and Technical Information of China (English)

    YE Sheng-ping; WU Zhi-chao

    2006-01-01

    @@ 1. Lost Foam Casting Committee of Foundry Institution of Chinese Mechanical Engineering Society (FICMES) From the beginning of the 1990s, China entered a research and expansion climax in lost foam casting technology realm after the United States, Germany, and Japan etc.

  7. Education and Caste in India

    Science.gov (United States)

    Chauhan, Chandra Pal Singh

    2008-01-01

    This paper analyses the policy of reservation for lower castes in India. This policy is similar to that of affirmative action in the United States. The paper provides a brief overview of the caste system and discusses the types of groups that are eligible for reservation, based on data from government reports. The stance of this paper is that…

  8. Effects of Zn on Microstructure and Mechanical Properties of As-cast Mg-Y-Nd-Zr Alloys

    Directory of Open Access Journals (Sweden)

    SU Zai-jun

    2017-09-01

    Full Text Available Effects of Zn on microstructure and mechanical properties of Mg-Y-Nd-Zr as-cast alloys were investigated by the optical microscopy(OM, scanning electron microscopy(SEM, X-ray diffractometry(XRD and the mechanical properties test. The results show that the grain size of Mg-Y-Nd-Zr-xZn(x=0.0%, 0.5%, 1.0%, 1.5%,mass fractionalloys is greatly refined with the increase of Zn content, which is refined from (57±0.8μm to (30±0.3μm. The volume fraction of eutectic structure at grain boundary increases gradually. Mg12Nd phase and Mg24Y5 phase exist mainly in Mg-Y-Nd-Zr as-cast alloy. With the addition of 0.5%Zn, Mg12YZn phase appears at the grain boundary. With the increase of Zn, the volume fraction of Mg12YZn phase and the mechanical properties of the alloys increases gradually. The alloy containing 1.0%Zn exhibits the optimal mechanical properties, the ultimate tensile strength, yield strength and elongation are (208±5.9, (159±3.9MPa and (7.5±0.2%, respectively; comparing with the alloy without the addition of Zn, the ultimate tensile strength, yield strength and elongation increase by 18, 42MPa and 1.2%.

  9. [Application of gypsum-bonded investment containing niobium carbide on casting of alloy for metal-ceramic restoration].

    Science.gov (United States)

    Tsuruta, S; Ban, S; Hasegawa, J; Hayashi, S; Iiyama, K; Yamamura, Y

    1990-07-01

    Experimental gypsum-bonded investments containing 0.5-5.0 wt% NbC were prepared by mechanical mixing of each powder. Setting and thermal expansion measurement, compressive strength and casting accuracy for Ni-Cr alloy for metal-ceramic restoration were investigated. Analysis of NbC during heating was carried out by X-ray diffraction, TG-DTA and SEM. NbC was oxidized to Nb2O5 with a volume change between 300-600 degrees C, as in the following equation: 2NbC + 4 1/2O2----Nb2O5 + 2CO2 The theoretical volume of 1/2Nb2O5 calculated from the lattice constants according to JCPDS file was approximately 4 times larger than that of NbC. The experimental investments of 70 wt% cristobalite and 30 wt% gypsum containing 2.0, 3.0 and 5.0 wt% NbC showed large thermal expansion of 7.0, 10.0 and 13.0% respectively. The investment containing 2.0 wt% NbC showed nearly the same casting accuracy for Ni-Cr alloys for metal-ceramic restoration as the commercial phosphate-bonded investment.

  10. EVOLUTION OF AS—CAST MICROSTRUCTURES OF 356 ALUMINIUM ALLOY CAST BY LIQUIDUS CASTING

    Institute of Scientific and Technical Information of China (English)

    J.Dong; G.M.Lu; 等

    2003-01-01

    A new method (liquidus casting)was used for 356 Al alloy semi-solid slurry mak-ing.The structures of 356 Al alloy cast by a fe mould and semi-continuous casting machine at different temperatures were inves tigated.How the globular grains form was qlso discussed.The results show that either being cast by single Fe mould or semi-continuous machine,the microstructures are not conventional dendrites but fine and net-globular grains.The average grain size is smaller than 30μm and suitable enough for thixoforming,meanwhile it can improve the mechanical properties of fol-lowing products.Under the suitable casting velocity and cooling intensity,most of global grains prolong their global browth and collide with each other before dendritic growth because of the large amount of the nucleation sites.

  11. Rotational X-ray angiography: a method for intra-operative volume imaging of the left-atrium and pulmonary veins for atrial fibrillation ablation guidance

    Science.gov (United States)

    Manzke, R.; Zagorchev, L.; d'Avila, A.; Thiagalingam, A.; Reddy, V. Y.; Chan, R. C.

    2007-03-01

    Catheter-based ablation in the left atrium and pulmonary veins (LAPV) for treatment of atrial fibrillation in cardiac electrophysiology (EP) are complex and require knowledge of heart chamber anatomy. Electroanatomical mapping (EAM) is typically used to define cardiac structures by combining electromagnetic spatial catheter localization with surface models which interpolate the anatomy between EAM point locations in 3D. Recently, the incorporation of pre-operative volumetric CT or MR data sets has allowed for more detailed maps of LAPV anatomy to be used intra-operatively. Preoperative data sets are however a rough guide since they can be acquired several days to weeks prior to EP intervention. Due to positional and physiological changes, the intra-operative cardiac anatomy can be different from that depicted in the pre-operative data. We present an application of contrast-enhanced rotational X-ray imaging for CT-like reconstruction of 3D LAPV anatomy during the intervention itself. Depending on the heart size a single or two selective contrastenhanced rotational acquisitions are performed and CT-like volumes are reconstructed with 3D filtered back projection. In case of dual injection, the two volumes depicting the left and right portions of the LAPV are registered and fused. The data sets are visualized and segmented intra-procedurally to provide anatomical data and surface models for intervention guidance. Our results from animal and human experiments indicate that the anatomical information from intra-operative CT-like reconstructions compares favorably with preacquired imaging data and can be of sufficient quality for intra-operative guidance.

  12. Numerical simulation of low pressure die-casting aluminum wheel

    Institute of Scientific and Technical Information of China (English)

    Mi Guofa; Liu Xiangyu; Wang Kuangfei; Fu Hengzhi

    2009-01-01

    The FDM numerical simulation software, ViewCast system, was employed to simulate the low pressure die casting (LPDC) of an aluminum wheel. By analyzing the mold-filling and solidification stage of the LPDC process, the distribution of liquid fraction, temperature field and solidification pattern of castings were studied. The potential shrinkage defects were predicted to be formed at the rim/spoke junctions, which is in consistence with the X-ray detection result. The distribution pattern of the defects has also been studied. A solution towards reducing such defects has been presented. The cooling capacity of the mold was improved by installing water pipes both in the side mold and the top mold. Analysis on the shrinkage defects under forced cooling mode proved that adding the cooling system in the mold is an effective method for reduction of shrinkage defects.

  13. Comparison of marginal accuracy of castings fabricated by conventional casting technique and accelerated casting technique: An in vitro study

    Directory of Open Access Journals (Sweden)

    S Srikanth Reddy

    2013-01-01

    Full Text Available Background: Conventional casting technique is time consuming when compared to accelerated casting technique. In this study, marginal accuracy of castings fabricated using accelerated and conventional casting technique was compared. Materials and Methods: 20 wax patterns were fabricated and the marginal discrepancy between the die and patterns were measured using Optical stereomicroscope. Ten wax patterns were used for Conventional casting and the rest for Accelerated casting. A Nickel-Chromium alloy was used for the casting. The castings were measured for marginal discrepancies and compared. Results: Castings fabricated using Conventional casting technique showed less vertical marginal discrepancy than the castings fabricated by Accelerated casting technique. The values were statistically highly significant. Conclusion: Conventional casting technique produced better marginal accuracy when compared to Accelerated casting. The vertical marginal discrepancy produced by the Accelerated casting technique was well within the maximum clinical tolerance limits. Clinical Implication: Accelerated casting technique can be used to save lab time to fabricate clinical crowns with acceptable vertical marginal discrepancy.

  14. Microstructures of ancient and modern cast silver–copper alloys

    Energy Technology Data Exchange (ETDEWEB)

    Northover, S.M., E-mail: s.m.northover@open.ac.uk [Materials Engineering, The Open University, Walton Hall, Milton Keynes MK7 6AA (United Kingdom); Northover, J.P., E-mail: peter.northover@materials.ox.ac.uk [Department of Materials, University of Oxford, Parks Rd, Oxford OX1 3PH,UK (United Kingdom)

    2014-04-01

    The microstructures of modern cast Sterling silver and of cast silver objects about 2500 years old have been compared using optical microscopy (OM), scanning electron microscopy (SEM), transmission electron microscopy (TEM), scanning transmission electron microscopy (STEM), energy dispersive X-ray microanalysis (EDX) and electron backscatter diffraction (EBSD). Microstructures of both ancient and modern alloys were typified by silver-rich dendrites with a few pools of eutectic and occasional cuprite particles with an oxidised rim on the outer surface. EBSD showed the dendrites to have a complex internal structure, often involving extensive twinning. There was copious intragranular precipitation within the dendrites, in the form of very fine copper-rich rods which TEM, X-ray diffraction (XRD), SEM and STEM suggest to be of a metastable face-centred-cubic (FCC) phase with a cube–cube orientation relationship to the silver-rich matrix but a higher silver content than the copper-rich β in the eutectic. Samples from ancient objects displayed a wider range of microstructures including a fine scale interpenetration of the adjoining grains not seen in the modern material. Although this study found no unambiguous evidence that this resulted from microstructural change produced over archaeological time, the copper supersaturation remaining after intragranular precipitation suggests that such changes, previously proposed for wrought and annealed material, may indeed occur in ancient silver castings. - Highlights: • Similar twinned structures and oxidised surfaces seen in ancient and modern cast silver • General precipitation of fine Cu-rich rods apparently formed by discontinuous precipitation is characteristic of as-cast silver. • The fine rods are cube-cube related to the matrix in contrast with the eutectic. • The silver-rich phase remains supersaturated with copper. • Possibly age-related grain boundary features seen in ancient cast silver.

  15. Modelling of Mould Filling and Solidification of Castings

    Institute of Scientific and Technical Information of China (English)

    Xu Zhian

    2000-01-01

    An experimental casting for validation has been designed. The casting is composed of two 50×600×2.5 (width×length×thick) thin-wall pieces. One downsprue is located in the middle. A pouring cup with a stopper is used. This design allows to using two different types of moulds simultaneously. An Al-10%Si alloy has been poured at different temperatures. Two effects have been studied: one is the pouring temperature and the other is the moulding method (namely by machine or manually). The filling length is proportional to the pouring temperature. The influence of different moulding methods on mould filling is more complicated. The filling length in the manual-made mould is 1.5 times as long as the one in the machine-made mould due to the different thermal conductivities. Vents have little influence. A finite volume based computer code which can simulate fluid flow during mould filling coupled with heat transfer as well as solidification has been developed in WTCM Foundry Center.. The code can predict cold shut during mould filling and shrinkage defects during solidification. The simulated results are in good agreement with the experiments.In the second part of the paper, an example is given which illustrates how to use computer simulation to aid designing the casting system. The final computational result is compared with the industrial casting. The process of designing castings by using simulation is completely different from the traditional way. The computer aided casting design offers the possibility to obtain a sound casting from the first time.

  16. NUMERICAL MODELING OF HARDENING OF UNINTERRUPTEDLY-CASTED BRONZE CASTING

    Directory of Open Access Journals (Sweden)

    E. I. Marukovich

    2009-01-01

    Full Text Available The three-dimensional numerical model for calculation of thermal fields during solidification of continuously casted bronze casting is developed. Coefficients of heat transfer on borders of calculation areas on the basis of the solution of inverse heat transfer conduction problem are determined. The analysis of thermal fields, depending on loop variables of drawing and the sizes of not cooled zone of crystallizer is curried out.

  17. Extracting Metrics for Three-dimensional Root Systems: Volume and Surface Analysis from In-soil X-ray Computed Tomography Data

    Energy Technology Data Exchange (ETDEWEB)

    Suresh, Niraj; Stephens, Sean A.; Adams, Lexor; Beck, Anthon N.; McKinney, Adriana L.; Varga, Tamas

    2016-01-01

    Plant roots play a critical role in plant-soil-microbe interactions that occur in the rhizosphere, as well as processes with important implications to climate change and forest management. Quantitative size information on roots in their native environment is invaluable for studying root growth and environmental processes involving the plant. X ray computed tomography (XCT) has been demonstrated to be an effective tool for in situ root scanning and analysis. Our group at the Environmental Molecular Sciences Laboratory (EMSL) has developed an XCT-based tool to image and quantitatively analyze plant root structures in their native soil environment. XCT data collected on a Prairie dropseed (Sporobolus heterolepis) specimen was used to visualize its root structure. A combination of open-source software RooTrak and DDV were employed to segment the root from the soil, and calculate its isosurface, respectively. Our own computer script named 3DRoot-SV was developed and used to calculate root volume and surface area from a triangular mesh. The process utilizing a unique combination of tools, from imaging to quantitative root analysis, including the 3DRoot-SV computer script, is described.

  18. Quality analysis of the Al-Si-Cu alloy castings

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2007-04-01

    Full Text Available The developed design methodologies both the material and technological ones will make it possible to improve shortly the quality of materials from the light alloys in the technological process, and the automatic process flow correction will make the production cost reduction possible, and - first of all - to reduce the amount of the waste products. Method was developed for analysis of the casting defects images obtained with the X-ray detector analysis of the elements made from the Al-Si-Cu alloys of the AC-AlSi7Cu3Mg type as well as the method for classification of casting defects using the artificial intelligence tools, including the neural networks; the developed method was implemented as software programs for quality control. Castings were analysed in the paper of car engine blocks and heads from the Al-Si-Cu alloys of the AC-AlSi7Cu3Mg type fabricated with the “Cosworth” technological process. The computer system, in which the artificial neural networks as well as the automatic image analysis methods were used makes automatic classification possible of defects occurring in castings from the Al-Si-Cu alloys, assisting and automating in this way the decisions about rejection of castings which do not meet the defined quality requirements, and therefore ensuring simultaneously the repeatability and objectivity of assessment of the metallurgical quality of these alloys.

  19. Modelling of flow phenomena during DC casting

    NARCIS (Netherlands)

    Zuidema, J.

    2005-01-01

    Modelling of Flow Phenomena during DC Casting Jan Zuidema The production of aluminium ingots, by semi-continuous casting, is a complex process. DC Casting stands for direct chill casting. During this process liquid aluminium transforms to solid aluminium while cooling down. This is not an instanta

  20. Modelling of flow phenomena during DC casting

    NARCIS (Netherlands)

    Zuidema, J.

    2005-01-01

    Modelling of Flow Phenomena during DC Casting Jan Zuidema The production of aluminium ingots, by semi-continuous casting, is a complex process. DC Casting stands for direct chill casting. During this process liquid aluminium transforms to solid aluminium while cooling down. This is not an

  1. FY06 LDRD Final Report Next-generation x-ray optics: focusing hard x-rays

    Energy Technology Data Exchange (ETDEWEB)

    Pivovaroff, M; Soufli, R

    2007-03-01

    The original goal of our research was to open up a new class of scientific experiments by increasing the power of newly available x-ray sources by orders of magnitude. This was accomplished by developing a new generation of x-ray optics, based on hard x-ray (10-200 keV) reflective and diffractive focusing elements. The optical systems we envision begin with a core reflective optic, which has the ability to capture and concentrate x-rays across a wide range of energies and angles band, combined with diffractive optics, based on large-scale multilayer structures, that will further enhance the spatial, spectral and temporal resolving power of the system. Enabling technologies developed at LLNL such as precise mounting of thermally formed substrates, smoothing techniques and multilayer films of ultra-high reflectance and precision were crucial in the development and demonstration of our research objectives. Highlights of this phase of the project include: the design and fabrication of a concentrator optic for the Pleiades Thomson X-ray source located at LLNL, smoothing of glass substrates through application of polyimide films, and the design, fabrication and testing of novel volume multilayers structures. Part of our research into substrate smooth led to the development of a new technique (patent pending) to construct high-quality, inexpensive x-ray optics. This innovation resulted in LLNL constructing a x-ray optic for the CERN Axion Solar Telescope (CAST) and allowed LLNL to join the international experiment.

  2. Fiber laser cladding of nickel-based alloy on cast iron

    Energy Technology Data Exchange (ETDEWEB)

    Arias-González, F., E-mail: felipeag@uvigo.es [Applied Physics Dpt., University of Vigo, EEI, Lagoas-Marcosende, Vigo E-36310 (Spain); Val, J. del [Applied Physics Dpt., University of Vigo, EEI, Lagoas-Marcosende, Vigo E-36310 (Spain); Comesaña, R. [Materials Engineering, Applied Mechanics and Construction Dpt., University of Vigo, EEI, Lagoas-Marcosende, Vigo E-36310 (Spain); Penide, J.; Lusquiños, F.; Quintero, F.; Riveiro, A.; Boutinguiza, M.; Pou, J. [Applied Physics Dpt., University of Vigo, EEI, Lagoas-Marcosende, Vigo E-36310 (Spain)

    2016-06-30

    Highlights: • Fiber laser cladding of Ni-based alloy on cast iron was experimentally studied. • Two different types of cast iron have been analyzed: gray and ductile cast iron. • Suitable processing parameters to generate a Ni-based coating were determined. • Dilution is higher in gray cast iron samples than in ductile cast iron. • Ni-based coating presents higher hardness than cast iron but similar Young's modulus. - Abstract: Gray cast iron is a ferrous alloy characterized by a carbon-rich phase in form of lamellar graphite in an iron matrix while ductile cast iron presents a carbon-rich phase in form of spheroidal graphite. Graphite presents a higher laser beam absorption than iron matrix and its morphology has also a strong influence on thermal conductivity of the material. The laser cladding process of cast iron is complicated by its heterogeneous microstructure which generates non-homogeneous thermal fields. In this research work, a comparison between different types of cast iron substrates (with different graphite morphology) has been carried out to analyze its impact on the process results. A fiber laser was used to generate a NiCrBSi coating over flat substrates of gray cast iron (EN-GJL-250) and nodular cast iron (EN-GJS-400-15). The relationship between processing parameters (laser irradiance and scanning speed) and geometry of a single laser track was examined. Moreover, microstructure and composition were studied by Scanning Electron Microscopy (SEM), Energy Dispersive X-Ray Spectroscopy (EDS) and X-Ray Diffraction (XRD). The hardness and elastic modulus were analyzed by means of micro- and nanoindentation. A hardfacing coating was generated by fiber laser cladding. Suitable processing parameters to generate the Ni-based alloy coating were determined. For the same processing parameters, gray cast iron samples present higher dilution than cast iron samples. The elastic modulus is similar for the coating and the substrate, while the Ni

  3. Some Theoretical Considerations on Caste

    Directory of Open Access Journals (Sweden)

    Madhusudan Subedi

    2014-05-01

    Full Text Available Caste as a system of social stratification was an encompassing system in the past. There was reciprocal system of exchange goods and services. With time, occupation and mode of generation of livelihood of various caste groups changed, and the traditional form of jajmani system fizzled out. This paper provides an account of changing perspectives of caste relations in social science writing and political discourse. The discourse of caste has been shifted from ritual hierarchy and social discrimination to an instrument to mobilize people for economic and political gain. DOI: http://dx.doi.org/10.3126/dsaj.v7i0.10437 Dhaulagiri Journal of Sociology and Anthropology Vol. 7, 2013; 51-86

  4. Casting Using A Polystyrene Pattern

    Science.gov (United States)

    Vasquez, Peter; Guenther, Bengamin; Vranas, Thomas; Veneris, Peter; Joyner, Michael

    1993-01-01

    New technique for making metal aircraft models saves significant amount of time and effort in comparison with conventional lost-wax method. Produces inexpensive, effective wind-tunnel models. Metal wind-tunnel model cast by use of polystyrene pattern.

  5. Search for Solar Axions with the CAST-Experiment

    CERN Document Server

    Vogel, J.; Aune, S.; Autiero, D.; Barth, K.; Belov, A.; Beltran, B.; Borghi, S.; Bourlis, G.; Boydag, F. S.; Brauninger, H.; Carmona, J.; Cebrian, S.; Cetin, S. A.; Collar, J.I.; Dafni, T.; Davenport, M.; Di Lella, L.; Dogan, O. B.; Elefheriadis, C.; Elias, N.; Fanourakis, G.; Ferrer-Ribas, E.; Fisher, H.; Franz, J.; Galan, J.; Geralis, T.; Giomataris, I.; Gninenko, S.; Gomez, H.; Hasinoff, M.; Heinsius, H.; Hikmet, I.; Hoffmann, D. H. H.; Irastorza, I. G.; Jacoby, J.; Jakovcic, K.; Kang, D.; Konigsmann, K.; Kotthaus, R.; Krcmar, M.; Kousouris, K.; Kuster, M.; Lakic, B.; Lasseur, C.; Liolios, A.; Ljubicic, A.; Lutz, G.; Luzon, G.; Miller, D.; Morales, J.; Niinikoski, T.; Nordt, A.; Ortiz, A.; Papaevangelou, T.; Pivovaroff, M.; Placci, A.; Raffelt, G.; Riege, H.; Rodriguez, A.; Ruz, J.; Savvidis, I.; Semertzidis, Y.; Serpico, P.; Soufli, R.; Stewart, L.; Tzamarias, S.; Van Bibber, K.; Villar, J.; Walckiers, L.; Zioutas, K.; Morales, A.

    2008-01-01

    Solar axions can be produced in the Sun via the so-called Primakoff effect. The CERN Axion Solar Telescope (CAST) uses an LHC prototype magnet of about 9 T to reconvert these axions into photons. The magnet is able to follow the Sun for about 3 hours per day. Three different X-Ray detectors are mounted on its ends to detect photons from axion-to-photon conversion: a Time Projection Chamber (TPC), a MICROMEGAS (MICROMEsh GAseous Structure) and a Charge Coupled Device (CCD). For the CCD an X-ray focusing device is used to improve the signal-to-background ratio significantly. With the completion of CAST'S first phase, the current limits on the coupling constant gaγ for axion masses up to 0.02 eV have been improved. In its second phase, CAST extends the axion mass range by filling the magnet with a buffer gas. Masses up to about 0.4 eV have already been covered and thus the experiment is entering the regions favored by axion models. This paper will present the status of CAST'S second phase.

  6. Influence of casting size and graphite nodule refinement on fracture toughness of austempered ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Lee, S.C.; Hsu, C.H.; Chang, C.C.; Feng, H.P. [Tatung Inst. of Tech., Raipei (Taiwan, Province of China). Dept. of Materials Engineering

    1998-10-01

    Casting size affects the solidification cooling rate and microstructure of casting materials. Graphite nodules existing in the structure of ductile iron are an inherent and inert second phase that cannot be modified in subsequent heat-treatment processing. The matrix and the fineness of the second phase undoubtedly have some impact on the fracture toughness of the as-cast material, as does the subsequent heat treatment, as it alters the microstructure. This research applied austempering heat treatment to ductile iron of different section sizes and graphite nodule finenesses. The influence of these variables on the plane strain fracture toughness (K{sub IC}) of the castings so treated was compared to that of the as-cast state. Metallography, scanning electron microscopy (SEM), and X-ray diffraction analysis were performed to correlate the properties attained to the microstructural observation.

  7. Agile Manufacturing Development of Castings

    Science.gov (United States)

    2007-11-02

    responsible for con- verting the available 2D CATIA casting design into a 3D Pro/Engineering geometric model of the casting, for use by Clinkenbeard...changes to the draw- ings. MWM. As the part designer, MWM reviewed and evalu- ated proposed changes to the design. MWM also updated the CATIA ...creation of solid models of the cores and molds, using IGES translations of the CATIA files secured from MWM through GE Transportation Sys- tems. Due

  8. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng

    2011-01-01

    @@ Vermicular graphite cast iron(VG iron for short in the following sections)is a type of cast iron in which the graphite is intermediate in shape between flake and spheroidal.Compared with the normal flake graphite in grey iron, the graphite in VG iron is shorter and thicker and shows a curved, more rounded shape.Because its outer contour is exactly like a worm, hence it is called vermicular graphite.

  9. Effect of austempering temperature and time on the kinetics and microstructure of austempered compacted graphite cast irons; Einfluss von Zwischenstufenverguetungstemperatur und -zeit auf die Kinetik und die Mikrostruktur von zwischenstufenverguetetem, Gusseisen mit Vermiculargraphit

    Energy Technology Data Exchange (ETDEWEB)

    Teymourian, Mehdi [LMI Co., Tehran (Iran, Islamic Republic of). Casting Dept.; Boutorabi, Seyed Mohammad Ali [Iran Univ. of Science and Technology, Narmak, Tehran (Iran, Islamic Republic of). Center of Excellence for Advanced Materials

    2012-07-01

    After starting the austempering nucleation of bainitic ferrite was observed within a very short time. Samples that austempered for 2 min. showed martensite in the microstructure. By increasing the austempering time from 30 min to 90 min the retained austenite decomposes and X-ray diffraction observations revealed the greatest volume fraction of retained austenite up to 17.3 and 23.8 percent when austempered for 30 min. Micro-hardness of the bainitic Verbesferrite increased up to 370 and 500 HV and micro-hardness of the retained austenite increased up to 300 and 400 HV at the austempering temperatures of 300 C and 400 C respectively. In comparison to austempered ductile iron, the austempered compacted graphite cast iron shows higher rate of bainitic reaction. Bainite formation driving force and consequently the rate of austempering process are higher in compacted graphite cast irons. (orig.)

  10. Inoculation of chromium white cast iron

    Directory of Open Access Journals (Sweden)

    D. Kopyciński

    2009-01-01

    Full Text Available It has been proved that an addition of boron carbide introduced as an inoculant to the chromium white cast iron changes the structureof castings. Castings after inoculation revealed a different structure with numerous grains. Primary precipitates of chromium carbide also appeared, reducing the mechanical properties of as-cast parts. Properly established heat treatment regime makes chromium iron castings regain their, originally high, mechanical properties.

  11. Analysis of Solidification Parameters and Macrostructure of IN-713C Castings after Complex Modification

    Directory of Open Access Journals (Sweden)

    Binczyk F.

    2013-09-01

    Full Text Available The paper presents a research results concerning impact of volume modification (ceramic filter containning cobalt aluminate and hafnium powder and simultaneous surface and volume modification on solidification and stereological parameters of macrostructure of castings made from post-production scrap of nickel superalloy IN-713C. Research included investigation of the influence of chemical composition on the temperature Tliq i Tsol and evaluation of following macrostructure parameters: the number of grains per mm2, average grain area and shape coefficient. Results indicate high influence of carbon content on Tliq. Macrostructure of sample castings indicate positive effect of surface and volume modification, however impact of surface modification is more pronounced.

  12. Analysis of Solidification Parameters and Macrostructure of IN-713C Castings after Complex Modification

    Directory of Open Access Journals (Sweden)

    F. Binczyk

    2013-07-01

    Full Text Available The paper presents a research results concerning impact of volume modification (ceramic filter containning cobalt aluminate and hafnium powder and simultaneous surface and volume modification on solidification and stereological parameters of macrostructure of castings made from post-production scrap of nickel superalloy IN-713C. Research included investigation of the influence of chemical composition on the temperature Tliq i Tsol and evaluation of following macrostructure parameters: the number of grains per mm2, average grain area and shape coefficient. Results indicate high influence of carbon content on Tliq. Macrostructure of sample castings indicate positive effect of surface and volume modification, however impact of surface modification is more pronounced.

  13. Light metal compound casting

    Institute of Scientific and Technical Information of China (English)

    Konrad; J.; M.; PAPIS; Joerg; F.; LOEFFLER; Peter; J.; UGGOWITZER

    2009-01-01

    ‘Compound casting’simplifies joining processes by directly casting a metallic melt onto a solid metal substrate. A continuously metallurgic transition is very important for industrial applications, such as joint structures of spaceframe constructions in transport industry. In this project, ‘compound casting’ of light metals is investigated, aiming at weight-saving. The substrate used is a wrought aluminium alloy of type AA5xxx, containing magnesium as main alloying element. The melts are aluminium alloys, containing various alloying elements (Cu, Si, Zn), and magnesium. By replacing the natural oxygen layer with a zinc layer, the inherent wetting difficulties were avoided, and compounds with flawless interfaces were successfully produced (no contraction defects, cracks or oxides). Electron microscopy and EDX investigations as well as optical micrographs of the interfacial areas revealed their continu- ously metallic constitution. Diffusion of alloying elements leads to heat-treatable microstructures in the vicinity of the joining interfaces in Al-Al couples. This permits significant variability of mechanical properties. Without significantly cutting down on wettability, the formation of low-melting intermetallic phases (Al3Mg2 and Al12Mg17 IMPs) at the interface of Al-Mg couples was avoided by applying a protective coating to the substrate.

  14. Moldless casting by laser

    Science.gov (United States)

    McLean, Marc A.; Shannon, G. J.; Steen, William M.

    1997-09-01

    The principle of laser cladding involves the use of high power carbon-dioxide lasers and powder deposition technology to provide wear and corrosion resistant surface coatings to engineering components. By injecting metal powder into a laser generated melt pool on a moving substrate a solidified metal track can be produced. Deposition of successive tracks produces a multi-layer build. Laser direct casting (LDC) utilizes a coaxial nozzle enabling consistent omnidirectional deposition to produce 3D components from a selection of metal powders. The influence of the principal process parameters over the process features namely, powder catchment efficiency, beam shape and build rates are presented with several successfully generated 3D components. Nickel, stainless steel and satellite powders were deposited at laser powders of 0.4 to 1.4 kW and speeds of 500 to 1000 mm/min achieving build rates of 3 to 9 mm3/s. Fully dense metallurgical structures have been produced with no cracking or porosity and powder catchment efficiencies up to 85% have been achieved.

  15. Nurse forecasting in Europe (RN4CAST): Rationale, design and methodology.

    NARCIS (Netherlands)

    Sermeus, W.; Aiken, L.H.; Heede, K. Van den; Rafferty, A.M.; Griffiths, P.; Moreno-Casbas, M.T.; Busse, R.; Lindqvist, R.; Scott, A.P.; Bruyneel, L.; Brzostek, T.; Kinnunen, J.; Schubert, M.; Schoonhoven, L.; Zikos, D.

    2011-01-01

    BACKGROUND: Current human resources planning models in nursing are unreliable and ineffective as they consider volumes, but ignore effects on quality in patient care. The project RN4CAST aims innovative forecasting methods by addressing not only volumes, but quality of nursing staff as well as

  16. Nurse forecasting in Europe (RN4CAST): Rationale, design and methodology.

    NARCIS (Netherlands)

    Sermeus, W.; Aiken, L.H.; Heede, K. Van den; Rafferty, A.M.; Griffiths, P.; Moreno-Casbas, M.T.; Busse, R.; Lindqvist, R.; Scott, A.P.; Bruyneel, L.; Brzostek, T.; Kinnunen, J.; Schubert, M.; Schoonhoven, L.; Zikos, D.

    2011-01-01

    BACKGROUND: Current human resources planning models in nursing are unreliable and ineffective as they consider volumes, but ignore effects on quality in patient care. The project RN4CAST aims innovative forecasting methods by addressing not only volumes, but quality of nursing staff as well as quali

  17. Nurse forecasting in Europe (RN4CAST): Rationale, design and methodology.

    NARCIS (Netherlands)

    Sermeus, W.; Aiken, L.H.; Heede, K. Van den; Rafferty, A.M.; Griffiths, P.; Moreno-Casbas, M.T.; Busse, R.; Lindqvist, R.; Scott, A.P.; Bruyneel, L.; Brzostek, T.; Kinnunen, J.; Schubert, M.; Schoonhoven, L.; Zikos, D.

    2011-01-01

    BACKGROUND: Current human resources planning models in nursing are unreliable and ineffective as they consider volumes, but ignore effects on quality in patient care. The project RN4CAST aims innovative forecasting methods by addressing not only volumes, but quality of nursing staff as well as quali

  18. EVOLUTION OF AS-CAST MICROSTRUCTURES OF 356 ALUMINIUM ALLOY CAST BY LIQUIDUS CASTING

    Institute of Scientific and Technical Information of China (English)

    J. Dong; G.M. Lu; J.Z. Cui; Z.H. Zhao

    2003-01-01

    A new method (liquidus casting) was used for 356 Al alloy semi-solid slurry mak-ing. The structures of 356 Al alloy cast by a Fe mould and semi-continuous castingmachine at different temperatures were investigated. How the globular grains formwas also discussed. The results show that either being cast by single Fe mould orsemi-continuous machine, the microstructures are not conventional dendrites but fineand net-globular grains. The average grain size is smaller than 30μm and suitableenough for thixoforming, meanwhile it can improve the mechanical properties of fol-lowing products. Under the suitable casting velocity and cooling intensity, most ofglobal grains prolong their global growth and collide with each other before dendriticgrowth because of the large amount of the nucleation sites.

  19. A Statistics-Based Cracking Criterion of Resin-Bonded Silica Sand for Casting Process Simulation

    Science.gov (United States)

    Wang, Huimin; Lu, Yan; Ripplinger, Keith; Detwiler, Duane; Luo, Alan A.

    2017-02-01

    Cracking of sand molds/cores can result in many casting defects such as veining. A robust cracking criterion is needed in casting process simulation for predicting/controlling such defects. A cracking probability map, relating to fracture stress and effective volume, was proposed for resin-bonded silica sand based on Weibull statistics. Three-point bending test results of sand samples were used to generate the cracking map and set up a safety line for cracking criterion. Tensile test results confirmed the accuracy of the safety line for cracking prediction. A laboratory casting experiment was designed and carried out to predict cracking of a cup mold during aluminum casting. The stress-strain behavior and the effective volume of the cup molds were calculated using a finite element analysis code ProCAST®. Furthermore, an energy dispersive spectroscopy fractographic examination of the sand samples confirmed the binder cracking in resin-bonded silica sand.

  20. Modeling of solidification of MMC composites during gravity casting process

    Directory of Open Access Journals (Sweden)

    R. Zagórski

    2013-04-01

    Full Text Available The paper deals with computer simulation of gravity casting of the metal matrix composites reinforced with ceramics (MMC into sand mold. The subject of our interest is aluminum matrix composite (AlMMC reinforced with ceramic particles i.e. silicon carbide SiC and glass carbon Cg. The created model describes the process taking into account solidification and its influence on the distribution of reinforcement particles. The computer calculation has been carried out in 2D system with the use of Navier-Stokes equations using ANSYS FLUENT 13. The Volume of Fluid approach (VOF and enthalpy method have been used to model the air-fluid free surface (and also volume fraction of particular continuous phases and the solidification of the cast, respectively.

  1. Property Characteristics of a TiB2P/AI Composite Fabricated by Squeeze Casting Technology

    Institute of Scientific and Technical Information of China (English)

    Min ZHAO; Gaohui WU; Zuoyong DOU; Longtao JIANG

    2006-01-01

    TiB2P/Al composite was successfully fabricated by squeeze casting technology. Its mechanical and tribological properties were evaluated. The elimination of Ti-Al intermetallic compound was confirmed by X-ray diffraction (XRD) studies. At 45% volume fraction, the bending strength at ambient temperature was 934 MPa. And the fracture modes included ductile failure of Al matrix and brittle fracture of TiB2 particles. In dry sliding wear mode, severe plastic deformation and adhesive wear were found on the worn surfaces of the SiCP/Alcomposite. But no obvious characteristics of adhesion or abrasion wear were observed on that of the TiB2P/Al composites. At the steady stage, the friction coefficient of the SiCP/Al composite was about 0.6. While that of TiB2P/Al composite was only about 0.16~0.17.

  2. Aluminum Alloy and Article Cast Therefrom

    Science.gov (United States)

    Lee, Jonathan A. (Inventor); Chen, Po-Shou (Inventor)

    2003-01-01

    A cast article from an aluminum alloy, which has improved mechanical properties at elevated temperatures, has the following composition in weight percent: Silicon 14 - 25.0, Copper 5.5 - 8.0, Iron 0.05 - 1.2, Magnesium 0.5 - 1.5, Nickel 0.05 - 0.9, Manganese 0.05 - 1.0, Titanium 0.05 - 1.2, Zirconium 0.05 - 1.2, Vanadium 0.05 - 1.2, Zinc 0.05 - 0.9, Phosphorus 0.001 - 0.1, and the balance is Aluminum, wherein the silicon-to-magnesium ratio is 10 - 25, and the copper-to-magnesium ratio is 4 - 15. The aluminum alloy contains a simultaneous dispersion of three types of Al3X compound particles (X=Ti, V, Zr) having a LI2, crystal structure, and their lattice parameters are coherent to the aluminum matrix lattice. A process for producing this cast article is also disclosed, as well as a metal matrix composite, which includes the aluminum alloy serving as a matrix and containing up to about 60% by volume of a secondary filler material.

  3. Relationship Between the 3D Porosity and β-Phase Distributions and the Mechanical Properties of a High Pressure Die Cast AZ91 Mg Alloy

    Science.gov (United States)

    Biswas, Somjeet; Sket, Federico; Chiumenti, Michele; Gutiérrez-Urrutia, Iván; Molina-Aldareguía, Jon M.; Pérez-Prado, Maria Teresa

    2013-09-01

    Currently, most magnesium lightweight components are fabricated by casting as this process is cost effective and allows forming parts with complex geometries and weak textures. However, cast microstructures are known to be heterogeneous and contain unpredictable porosity distributions, which give rise to a large variability in the mechanical properties. This work constitutes an attempt to correlate the microstructure and the mechanical behavior of a high pressure die cast (HPDC) Mg AZ91 alloy, aimed at facilitating process optimization. We have built a stairway-shaped die to fabricate alloy sections with different thicknesses and, thus, with a range of microstructures. The grain size distributions and the content of β-phase (Mg17Al12) were characterized by optical and electron microscopy techniques as well as by electron backscatter diffraction (EBSD). The bulk porosity distribution was measured by 3D computed X-ray microtomography. It was found that the through-thickness microhardness distribution is mostly related to the local area fraction of the β-phase and to the local area fraction of the pores. We correlate the tensile yield strength to the average pore size and the fracture strength and elongation to the bulk porosity volume fraction. We propose that this empirical approach might be extended to the estimation of mechanical properties in other HPDC Mg alloys.

  4. Influence of time of annealing on anneal hardening effect of a cast CuZn alloy

    OpenAIRE

    Nestorović Svetlana; Ivanić Lj.; Marković Desimir

    2003-01-01

    Investigated cast copper alloy containing 8at%Zn of a solute. For comparison parallel specimens made from cast pure copper. Copper and copper alloy were subjected to cold rolling with different a final reduction of 30,50 and 70%. The cold rolled copper and copper alloy samples were isochronally and isothermally annealed up to recrystallization temperature. After that the values of hardness, strength and electrical conductivity were measured and X-ray analysis was performed. These investigatio...

  5. Measurement of casting parameters in ZnAlCu3 molds created by additive technology

    Directory of Open Access Journals (Sweden)

    S. Medić

    2016-10-01

    Full Text Available This paper examines the parameters of casting ZnAl4Cu3 alloy (volume, castability, density and occupancy of the mold in mold made additive technology. Molds made by additive technology are: cheaper in production of a small number of castings, geometrically more accurate and faster made. From obtained results of this paper it is clearly seen that printed mold must be protected with thermal coating because liquid adhesive of powder otherwise evaporates during casting and creates additional moisture in the mold, as it was noted.

  6. Autonomous Optimization of a Solidification Pattern and Its Effect on Porosity and Segregation in Steel Castings

    DEFF Research Database (Denmark)

    Kotas, Petr; Tutum, Cem Celal; Hattel, Jesper Henri

    2011-01-01

    distribution. This was accomplished by coupling a casting simulation software package with an optimization module. The casting process of the original casting design was simulated using a transient 3D thermal model incorporated in a commercial simulation software package to determine potential flaws......-objective optimization case with two conflicting objectives was considered in which minimization of the riser volume together with minimization of centerline porosity and elimination of macrosegregation issues were performed. Note: Copyrights belong to the AFS, therefore it is not allowed to be shared on the web....

  7. The production of synthetic cast iron in aspect of less environmental nuisance

    OpenAIRE

    K. Janerka; J. Szajnar; D. Bartocha; Jezierski, J.

    2010-01-01

    The issues of synthetic cast iron production on the steel scrap basis were presented in the paper. The steel scrap volume increase in solidcharge is undoubtedly beneficial from the environmental point of view because it is a waste material. The pig iron amount decrease oreven its complete elimination from the solid charge allows the pollution from its production decrease. However, when the synthetic cast iron is produced the problem of proper carbon content appears. Therefore in the paper the...

  8. Untouchable castes of Uttar Pradesh

    Directory of Open Access Journals (Sweden)

    Kharinin Artem Igorevich

    2015-04-01

    Full Text Available The Untouchable Castes of Uttar Pradesh are examined in this article. This region is one of the most populated in India. Also it is one of the most social mixed-composed in whole State. That’s why main conclusions which were made on this material can be extrapolated to all social space of country. The authors choose four ethno-caste groups, which represent the majority in untouchables and the three smallest in jaties. Their positions in regional hierarchy and economic specialization are analyzed in detail. There are a lot of information about their number, social structure, literacy rating, endogamy, day-to-day practices, customs and other features. Special accents were pointed on mind orientation of their elites toward integration in modern society or, conversely, toward the conservation of traditional forms of existence. The issues of origin and social evolution of untouchable castes of Uttar Pradesh are examined. There is assessment of castes’ sanskritization or other forms of social selfdevelopment. The quality of “scheduled” castes social environment is analyzed. As a marks of its positiveness the data about discrimination untouchables from other social groups and degree of political representativeness of “scheduled” castes, accessibility of education and labour were chosen. The conclusions were made about development degree of some castes. The factors that play role in positive changes in contemporary conditions were determined. The authors put forward their own hypothesis of future development of untouchable castes in Uttar Pradesh. Empiric base of this article was established on sources that have Indian origin and historical and social research of outstanding western indologies.

  9. Real-time volume graphics

    CERN Document Server

    Engel, Klaus; Kniss, Joe; Rezk-Salama, Christof; Weiskopf, Daniel

    2006-01-01

    Based on course notes of SIGGRAPH course teaching techniques for real-time rendering of volumetric data and effects; covers both applications in scientific visualization and real-time rendering. Starts with the basics (texture-based ray casting) and then improves and expands the algorithms incrementally. Book includes source code, algorithms, diagrams, and rendered graphics.

  10. Development of vacuum die-casting process

    Institute of Scientific and Technical Information of China (English)

    Masashi Uchida

    2009-01-01

    The vacuum die-casting process, started 25 years ago in Japan, has been widely applied. This technology contributes very much to improvement of castings quality. The main factor causing the defects of die castings is the trapped air in the mold cavity, while the key technology of vacuum die-casting process is to avoid the trapped air effectively by evacuating the cavity before casting. At the same time, due to the shot speed and the casting pressure reduced in half, the service life of the die is prolonged and the productivity is enhanced, as well. Vacuum die-casting process is of great significance in improving the die castings quality and making up the shortcomings of super-high-speed shot casting.

  11. Influence of copper on effects of precipitation hardening of ductile cast iron

    Directory of Open Access Journals (Sweden)

    T. Szykowny

    2008-10-01

    Full Text Available Ductile cast iron with different copper content was precipitation hardened. Cast iron with 0.48 % Cu content was ferritized. That operation was ended with rapid quenching, and then aged. Cast iron with 1.27 or 2.10 % Cu content was spheroid annealing. After rapid quenching cast iron was aged. Not alloy cast iron with small copper content (0.04 % had a chemical composition similar to cast iron with 0.48 % Cu content. Such copper was for tests in order to obtain an answer for the question whether only copper is responsible for precipitate hardening effects. Metalographic microscope tests (LM, SEM of mechanical properties (Rm, Rp, A5, Z, K and H and x-ray diffraction tests were performed. It has been stated, that hardening of ferretic cast iron let to obtain tensile strength above 500 MPa and elongation approx. 23 %.Precipitation hardening of ductile cast iron efficiently compensates reducing of hardening caused by partial graphitization and spheroidization of pearlitic cementite.

  12. Tribological behaviour of plasma nitrided cast iron D6510 and cast steel S0050A under the inclined-impact sliding condition with extremely high contact pressure

    Science.gov (United States)

    Zhao, C.; Zhang, J.; Nie, X.

    2017-05-01

    Plasma nitriding as a surface modification was applied on two substrate materials: cast iron D6510 and cast steel S0050A. After measurement of the friction coefficients of the treated samples using a pin-on-disc tribotester, an inclined impact-sliding wear tester was utilized to investigate their tribological behaviour under tilting contact with extremely high contact pressure. While numerous surface fatigue cracks, severe chipping, and peeling of the compound layer were observed for the treated cast steel sample, the treated cast iron sample had far fewer surface fatigue cracks without chipping or peeling of the compound at the same test condition. The governing mechanisms of the treated cast iron sample’s superior resistance to surface fatigue failure were revealed by studying the cross-sectional hardness and nitrogen concentration profile. Energy-dispersive X-ray spectroscopy (EDS) analysis indicated that the treated cast iron sample had a smaller nitrogen concentration gradient, which led to a smaller hardness gradient as measured. The results suggest that a smaller hardness gradient between the compound layer and the diffusion zone and a thicker hardened case was able to improve the wear resistance and surface fatigue cracking resistance against high contact loads. Moreover, the smaller friction coefficient of the treated cast iron sample could also be beneficial for improving the wear resistance.

  13. X-ray tomography investigation of intensive sheared Al–SiC metal matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    De Giovanni, Mario; Warnett, Jason M.; Williams, Mark A. [WMG, University of Warwick, Coventry CV4 7AL (United Kingdom); Haribabu, Nadendla [BCAST, Brunel University London, Uxbridge UB8 3PH (United Kingdom); Srirangam, Prakash, E-mail: p.srirangam@warwick.ac.uk [WMG, University of Warwick, Coventry CV4 7AL (United Kingdom)

    2015-12-15

    X-ray computed tomography (XCT) was used to characterise three dimensional internal structure of Al–SiC metal matrix composites. The alloy composite was prepared by casting method with the application of intensive shearing to uniformly disperse SiC particles in the matrix. Visualisation of SiC clusters as well as porosity distribution were evaluated and compared with non-shearing samples. Results showed that the average particle size as well as agglomerate size is smaller in sheared sample compared to conventional cast samples. Further, it was observed that the volume fraction of porosity was reduced by 50% compared to conventional casting, confirming that the intensive shearing helps in deagglomeration of particle clusters and decrease in porosity of Al–SiC metal matrix composites. - Highlights: • XCT was used to visualise 3D internal structure of Al-SiC MMC. • Al-SiC MMC was prepared by casting with the application of intensive shearing. • SiC particles and porosity distribution were evaluated. • Results show shearing deagglomerates particle clusters and reduces porosity in MMC.

  14. Modeling wear of cast Ti alloys.

    Science.gov (United States)

    Chan, Kwai S; Koike, Marie; Okabe, Toru

    2007-05-01

    The wear behavior of Ti-based alloys was analyzed by considering the elastic-plastic fracture of individual alloys in response to the relevant contact stress field. Using the contact stresses as the process driving force, wear was computed as the wear rate or volume loss as a function of hardness and tensile ductility for Ti-based cast alloys containing an alpha, alpha+beta or beta microstructure with or without the intermetallic precipitates. Model predictions indicated that wear of Ti alloys increases with increasing hardness but with decreasing fracture toughness or tensile ductility. The theoretical results are compared with experimental data to elucidate the roles of microstructure in wear and contrasted against those in grindability.

  15. As-Cast Acicular Ductile Aluminum Cast Iron

    Institute of Scientific and Technical Information of China (English)

    S M Mostafavi Kashani; S M A Boutorabi

    2009-01-01

    The effects of nickel (2.2%)and molybdenum (0.6%)additions on the kinetics, microstructure, and me-chanical properties of ductile aluminum cast iron were studied under the as-cast and tempered conditions. Test bars machined from cast to size samples were used for mechanical and metallurgical studies. The results showed that adding nickel and molybdenum to the base iron produced an upper bainitic structure, resulting in an increase in strength and hardness. The same trend was shown when the test bars were tempered at 300 ℃ in the range of 300℃ to 400 ℃. The elongation increased with increasing the temperature from 300 ℃ to 400 ℃. The carbon content of the retained austenite also increased with increasing the temperature. The results also showed that the kinetics, mi-crostructure, and mechanical properties of this iron were similar to those of Ni-Mo alloyed silicon ductile iron.

  16. Research progress on squeeze casting in China

    Institute of Scientific and Technical Information of China (English)

    Li Yuanyuan; Zhang Weiwen; Zhao Haidong; You Dongdong; Zhang Datong; Shao Ming; Zhang Wen

    2014-01-01

    Squeeze casting is a technology with short route, high efficiency and precise forming, possessing features of casting and plastic processing. It is widely used to produce high performance metallic structural parts. As energy conservation and environmental protection concerns have risen, lightweight and high performance metal parts are urgently needed, which accelerated the development of squeeze casting technology over the past two decades in China. In this paper, research progress on squeeze casting aloys, typical parts manufacturing and development of squeeze casting equipment in China are introduced. The future trend and development priorities of squeeze casting are discussed.

  17. CAST Physics Proposal to SPSC

    CERN Document Server

    CAST, Collaboration

    2011-01-01

    The CAST experiment has the potential to search for solar axions (dark matter particle candidates) or other particles with similar coupling. E.g., paraphtons (Hidden Sector), chameleons (dark energy), while considering the possibility whether CAST could be transformed to an antenna for relic axions with rest mass up to 0.1 to 1meV. While axion searches suggest detectors with lower background, paraphoton and chameleon searches require detectors with sub-keV threshold energy and the use of transparent windows in front of the Micromegas detectors, which cover 3 out of the 4 CAST magnet exits. Ongoing theoretical estimates and experimental investigations will define the priorities of the suggested 4 physics items of this proposal for the period 2012-2014.

  18. Energy Consumption of Die Casting Operations

    Energy Technology Data Exchange (ETDEWEB)

    Jerald Brevick; clark Mount-Campbell; Carroll Mobley

    2004-03-15

    Molten metal processing is inherently energy intensive and roughly 25% of the cost of die-cast products can be traced to some form of energy consumption [1]. The obvious major energy requirements are for melting and holding molten alloy in preparation for casting. The proper selection and maintenance of melting and holding equipment are clearly important factors in minimizing energy consumption in die-casting operations [2]. In addition to energy consumption, furnace selection also influences metal loss due to oxidation, metal quality, and maintenance requirements. Other important factors influencing energy consumption in a die-casting facility include geographic location, alloy(s) cast, starting form of alloy (solid or liquid), overall process flow, casting yield, scrap rate, cycle times, number of shifts per day, days of operation per month, type and size of die-casting form of alloy (solid or liquid), overall process flow, casting yield, scrap rate, cycle times, number of shifts per day, days of operation per month, type and size of die-casting machine, related equipment (robots, trim presses), and downstream processing (machining, plating, assembly, etc.). Each of these factors also may influence the casting quality and productivity of a die-casting enterprise. In a die-casting enterprise, decisions regarding these issues are made frequently and are based on a large number of factors. Therefore, it is not surprising that energy consumption can vary significantly from one die-casting enterprise to the next, and within a single enterprise as function of time.

  19. Fiber laser cladding of nickel-based alloy on cast iron

    Science.gov (United States)

    Arias-González, F.; del Val, J.; Comesaña, R.; Penide, J.; Lusquiños, F.; Quintero, F.; Riveiro, A.; Boutinguiza, M.; Pou, J.

    2016-06-01

    Gray cast iron is a ferrous alloy characterized by a carbon-rich phase in form of lamellar graphite in an iron matrix while ductile cast iron presents a carbon-rich phase in form of spheroidal graphite. Graphite presents a higher laser beam absorption than iron matrix and its morphology has also a strong influence on thermal conductivity of the material. The laser cladding process of cast iron is complicated by its heterogeneous microstructure which generates non-homogeneous thermal fields. In this research work, a comparison between different types of cast iron substrates (with different graphite morphology) has been carried out to analyze its impact on the process results. A fiber laser was used to generate a NiCrBSi coating over flat substrates of gray cast iron (EN-GJL-250) and nodular cast iron (EN-GJS-400-15). The relationship between processing parameters (laser irradiance and scanning speed) and geometry of a single laser track was examined. Moreover, microstructure and composition were studied by Scanning Electron Microscopy (SEM), Energy Dispersive X-Ray Spectroscopy (EDS) and X-Ray Diffraction (XRD). The hardness and elastic modulus were analyzed by means of micro- and nanoindentation. A hardfacing coating was generated by fiber laser cladding. Suitable processing parameters to generate the Ni-based alloy coating were determined. For the same processing parameters, gray cast iron samples present higher dilution than cast iron samples. The elastic modulus is similar for the coating and the substrate, while the Ni-based coating obtained presents a significantly superior hardness than cast iron.

  20. Modeling on Fluid Flow and Inclusion Motion in Centrifugal Continuous Casting Strands

    Science.gov (United States)

    Wang, Qiangqiang; Zhang, Lifeng; Sridhar, Seetharaman

    2016-08-01

    During the centrifugal continuous casting process, unreasonable casting parameters can cause violent level fluctuation, serious gas entrainment, and formation of frozen shell pieces at the meniscus. Thus, in the current study, a three-dimensional multiphase turbulent model was established to study the transport phenomena during centrifugal continuous casting process. The effects of nozzle position, casting and rotational speed on the flow pattern, centrifugal force acting on the molten steel, level fluctuation, gas entrainment, shear stress on mold wall, and motion of inclusions during centrifugal continuous casting process were investigated. Volume of Fluid model was used to simulate the molten steel-air two-phase. The level fluctuation and the gas entrainment during casting were calculated by user-developed subroutines. The trajectory of inclusions in the rotating system was calculated using the Lagrangian approach. The results show that during centrifugal continuous casting, a large amount of gas was entrained into the molten steel, and broken into bubbles of various sizes. The greater the distance to the mold wall, the smaller the centrifugal force. Rotation speed had the most important influence on the centrifugal force distribution at the side region. Angular moving angle of the nozzle with 8° and keeping the rotation speed with 60 revolutions per minute can somehow stabilize the level fluctuation. The increase of angular angle of nozzle from 8 to 18 deg and rotation speed from 40 to 80 revolutions per minute favored to decrease the total volume of entrained bubbles, while the increase of distance of nozzle moving left and casting speed had reverse effects. The trajectories of inclusions in the mold were irregular, and then rotated along the strand length. After penetrating a certain distance, the inclusions gradually moved to the center of billet and gathered there. More work, such as the heat transfer, the solidification, and the inclusions entrapment

  1. The influence of the forced movement of components on the structure in fabricated AlSi/CrxCy composite castings

    Directory of Open Access Journals (Sweden)

    A. Dulęba

    2012-01-01

    Full Text Available Fabrication and microstructure of the AlSi11 matrix composite containing 10 % volume fraction of CrFe30C8 particles were presented in this paper. Composite suspension was manufactured by using mechanical stirring. During stirring process the temperature of liquid metal, time of mixing and rotational speed of mixer were fixed. After stirring process composite suspension was gravity cast into shell mould. The composites were cast, applying simultaneously an electromagnetic field. The aim of the present study was to determine the effect of changes in the frequency of the current power inductor on the morphology of the reinforcing phase in the aluminum matrix. The concept is based on the assumption that a chromium-iron matrix of CrFe30C8 particles dissolves and residual carbide phases will substantially strengthen the composite. The microstructure and interface structure of the AlSi11/CrFe30C8 composite has been studied by optical microscopy, scanning microscopy and X-ray diffraction.

  2. Effect of rolling deformation and solution treatment on microstructure and mechanical properties of a cast duplex stainless steel

    Indian Academy of Sciences (India)

    S K Ghosh; D Mahata; R Roychaudhuri; R Mondal

    2012-10-01

    The present study deals with the effect of rolling deformation and solution treatment on the microstructure and mechanical properties of a cast duplex stainless steel. Cast steel reveals acicular/Widmanstätten morphology as well as island of austenite within the -ferrite matrix. Hot rolled samples exhibit the presence of lower volume percent of elongated band of -ferrite (∼40%) and austenite phase which convert into finer and fragmented microstructural constituents after 30% cold deformation. By the solution treatment, the elongated and broken crystalline grains recrystallize which leads to the formation of finer grains (<10 m) of austenite. X-ray diffraction analysis has corroborated well with the above-mentioned microstructural investigation. Enhancement in hardness, yield strength and tensile strength values as well as drop in percent elongation with cold deformation increases its suitability for use in thinner sections. 30% cold rolled and solution treated sample reveals attractive combination of strength and ductility (25.22 GPa%). The examination of fracture surface also substantiates the tensile results. The sub-surface micrographs provide the potential sites for initiation of microvoids.

  3. Material Characterization of Austempered Ductile Iron (ADI) Produced by a Sustainable Continuous Casting-Heat Treatment Process

    Science.gov (United States)

    Meena, Anil; El Mansori, Mohamed

    2012-12-01

    Selecting a suitable manufacturing process is one way of achieving sustainability of a product by diminishing energy consumption during its production cycle and improving material efficiency. The article attempts to explore the new processing technology for direct manufacturing of lightweight austempered ductile iron (ADI) casting in a permanent mold. The new processing technology is based on the innovative integrated approach toward casting and heat-treatment process. In this technology, the ductile iron samples obtained using the permanent mold are first austenized immediately after solidification process followed by austempering heat treatment in the fluidized bed and then air cooled at room temperature to obtain ADI material. The influence of austempering time on the microstructural characteristics, mechanical properties, and strain-hardening behavior of ADI was studied. Optical microscopy, scanning electron microscopy (SEM), and X-ray diffraction (XRD) analyses were performed to correlate the mechanical properties with microstructural characteristics. It was observed that the mechanical properties of resulting ADI samples were influenced by the microstructural transformations and varied retained austenite volume fractions obtained due to different austempering time. The results indicate that the strain-hardening behavior of the ADI material is influenced by the carbon content of retained austenite.

  4. WEAR-RESISTANCE OF CHROMIC CAST IRONS OF EUTECTIC COMPOSITION

    Directory of Open Access Journals (Sweden)

    K. E. Baranovskij

    2009-01-01

    Full Text Available Casting of wear-resistant chrome cast irons in combined molds and iron chills is studied. Application of these ways of casting results in blending of carbides and increasing of hardness of castings.

  5. CAST-IRONS AT HIGH TEMPERATURES

    Directory of Open Access Journals (Sweden)

    A. N. Krutilin

    2008-01-01

    Full Text Available The results of investigations of physical-mechanical characteristics of cast iron slugs, received by semicontinuos way of casting, at temperatures from 850 up to 1100^ С are given. 

  6. Probing eV-scale axions with CAST

    CERN Document Server

    Ruz, J

    2009-01-01

    CAST (CERN Axion Solar Telescope) is a helioscope looking for axions coming from the solar core to the Earth. The experiment, located at CERN, is based on the Primakoff effect and uses a magnetic field of 9 Tesla provided by a decommissioned LHC magnet. CAST is able to follow the Sun during sunrise and sunset having four X-ray detectors mounted on both ends of the magnet to look for photons from axion-to-photon conversions. During its First Phase, which concluded in 2004, CAST searched for axions with masses up to 0.02 eV. By using a buffer gas the coherence needed to scan for axions with masses up to 1.20 eV is re-established in CAST’s Second Phase. This technique enables the experiment to study the theoretical regions for axions. During the years 2005 and 2006, the use of 4He has already enabled the search for axions with masses up to 0.39 eV. Up to present time, CAST has upgraded its experimental setup to operate with 3He in the magnetic field.

  7. CONTINUOUSLY-CYCLIC CASTING OF HOLLOW CYLINDER SLUGS OF HIGH-CHROMIUM CAST IRON

    Directory of Open Access Journals (Sweden)

    E. I. Marukovich

    2009-01-01

    Full Text Available The analysis of castings formation is presented and the package of measures dircted on increase of stability of casting process is developed. Parametres of casting of hollow cylindrical billets by the method of directional solidification out of white high-chromium cast iron are defined.

  8. Developing technological process of obtaining giality casts

    Directory of Open Access Journals (Sweden)

    A. Issagulov

    2014-10-01

    Full Text Available The article considers the process of manufacturing castings using sand-resin forms and alloying furnace. Were the optimal technological parameters of manufacturing shell molds for the manufacture of castings of heating equipment. Using the same upon receipt of castings by casting in shell molds furnace alloying and deoxidation of the metal will provide consumers with quality products and have a positive impact on the economy in general engineering.

  9. Gating of Permanent Molds for Aluminum Casting

    Energy Technology Data Exchange (ETDEWEB)

    David Schwam; John F. Wallace; Tom Engle; Qingming Chang

    2004-01-01

    This report summarizes a two-year project, DE-FC07-011D13983 that concerns the gating of aluminum castings in permanent molds. The main goal of the project is to improve the quality of aluminum castings produced in permanent molds. The approach taken was to determine how the vertical type gating systems used for permanent mold castings can be designed to fill the mold cavity with a minimum of damage to the quality of the resulting casting. It is evident that somewhat different systems are preferred for different shapes and sizes of aluminum castings. The main problems caused by improper gating are entrained aluminum oxide films and entrapped gas. The project highlights the characteristic features of gating systems used in permanent mold aluminum foundries and recommends gating procedures designed to avoid common defects. The study also provides direct evidence on the filling pattern and heat flow behavior in permanent mold castings. Equipment and procedure for real time X-Ray radiography of molten aluminum flow into permanent molds have been developed. Other studies have been conducted using water flow and behavior of liquid aluminum in sand mold using real time photography. This investigation utilizes graphite molds transparent to X-Rays making it possible to observe the flow pattern through a number of vertically oriented grating systems. These have included systems that are choked at the base of a rounded vertical sprue and vertical gating systems with a variety of different ingates into the bottom of a mold cavity. These systems have also been changed to include gating systems with vertical and horizontal gate configurations. Several conclusions can be derived from this study. A sprue-well, as designed in these experiments, does not eliminate the vena contracta. Because of the swirling at the sprue-base, the circulating metal begins to push the entering metal stream toward the open runner mitigating the intended effect of the sprue-well. Improved designs of

  10. Squeeze Casting of Steel Weapon Components

    Science.gov (United States)

    1976-09-01

    equipment. The squeeze casting process also differs from rheo- casting.(10-12) Unlike the former, the rheocasting process (8) "Ferrous Die Casting...various phases of rheocasting . At least so far, the process has not been applied to fabrication of complex steel components of the type that are under

  11. Pressure distribution in centrifugal dental casting.

    Science.gov (United States)

    Nielsen, J P

    1978-02-01

    Equations are developed for liquid metal pressure in centrifugal dental casting, given the instantaneous rotational velocity, density, and certain dimensions of the casting machine and casting pattern. A "reference parabola" is introduced making the fluid pressure concept more understandable. A specially designed specimen demonstrates experimentally the reference parabola at freezing.

  12. Prediction of Microporosity in Shrouded Impeller Castings

    Energy Technology Data Exchange (ETDEWEB)

    Viswanathan, S. Nelson, C.D.

    1998-09-01

    The purpose of this Cooperative Research and Development Agreement (CRADA) between the Oak Ridge National Laboratory (ORNL) and Morris Bean and Company was to link computer models of heat and fluid flow with previously developed quality criteria for the prediction of microporosity in a Al-4.5% Cu alloy shrouded impeller casting. The results may be used to analyze the casting process design for the commercial production of 206 o alloy shrouded impeller castings. Test impeller castings were poured in the laboratory for the purpose of obtaining thermal data and porosity distributions. Also, a simulation of the test impeller casting was conducted and the results validated with porosity measurements on the test castings. A comparison of the predicted and measured microporosity distributions indicated an excellent correlation between experiments and prediction. The results of the experimental and modeling studies undertaken in this project indicate that the quality criteria developed for the prediction of microporosity in Al-4.5% Cu alloy castings can accurately predict regions of elevated microporosity even in complex castings such as the shrouded impeller casting. Accordingly, it should be possible to use quality criteria for porosity prediction in conjunction with computer models of heat and fluid flow to optimize the casting process for the production of shrouded impeller castings. Since high levels of microporosity may be expected to result in poor fatigue properties, casting designs that are optimized for low levels of microporosity should exhibit superior fatigue life.

  13. When Your Child Needs a Cast

    Science.gov (United States)

    ... 1- to 2-Year-Old When Your Child Needs a Cast KidsHealth > For Parents > When Your Child Needs a Cast Print A A A What's in ... A cast wraps around the broken area and needs to be removed by a doctor when the ...

  14. Investigation of Elastic Deformation Mechanism in As-Cast and Annealed Eutectic and Hypoeutectic Zr–Cu–Al Metallic Glasses by Multiscale Strain Analysis

    Directory of Open Access Journals (Sweden)

    Hiroshi Suzuki

    2016-01-01

    Full Text Available Elastic deformation behaviors of as-cast and annealed eutectic and hypoeutectic Zr–Cu–Al bulk metallic glasses (BMG were investigated on a basis of different strain-scales, determined by X-ray scattering and the strain gauge. The microscopic strains determined by Direct-space method and Reciprocal-space method were compared with the macroscopic strain measured by the strain gauge, and the difference in the deformation mechanism between eutectic and hypoeutectic Zr–Cu–Al BMGs was investigated by their correlation. The eutectic Zr50Cu40Al10 BMG obtains more homogeneous microstructure by free-volume annihilation after annealing, improving a resistance to deformation but degrading ductility because of a decrease in the volume fraction of weakly-bonded regions with relatively high mobility. On the other hand, the as-cast hypoeutectic Zr60Cu30Al10 BMG originally has homogeneous microstructure but loses its structural and elastic homogeneities because of nanocluster formation after annealing. Such structural changes by annealing might develop unique mechanical properties showing no degradations of ductility and toughness for the structural-relaxed hypoeutectic Zr60Cu30Al10 BMGs.

  15. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng

    2010-01-01

    @@ Spheroidal Graphite Cast Iron(Ⅲ) 3.6 Solidification morphology of SG iron Solidification morphology refers to the description of change,distribution and interrelationship of the solidification structures such as graphite spheroids,austenite,eutectic cells,etc.[99

  16. Cern Axion Solar Telescope (CAST)

    CERN Multimedia

    2002-01-01

    The CERN Solar Axion Telescope, CAST, aims to shed light on a 30-year-old riddle of particle physics by detecting axions originating from the 15 million degree plasma in the Sun 's core. Axions were proposed as an extension to the Standard Model of particle physics to explain why CP violation is observed in weak but not strong interactions.

  17. Advanced Lost Foam Casting Technology

    Energy Technology Data Exchange (ETDEWEB)

    Charles E. Bates; Harry E. Littleton; Don Askeland; Taras Molibog; Jason Hopper; Ben Vatankhah

    2000-11-30

    This report describes the research done under the six tasks to improve the process and make it more functional in an industrial environment. Task 1: Pattern Pyrolysis Products and Pattern Properties Task 2: Coating Quality Control Task 3: Fill and Solidification Code Task 4: Alternate Pattern Materials Task 5: Casting Distortion Task 6: Technology Transfer

  18. CENTRIFUGAL CASTING OF ANTIFRICTION SILUMIN

    Directory of Open Access Journals (Sweden)

    V. Ju. Stetsenko

    2010-01-01

    Full Text Available It is shown that the way of centrifugal casting into water-cooled mould with vertical rotation axis enables to receive hollow slugs with diameter 100–250 mm, with height under 200 mm with wall thickness under 15 mm of antifriction silumin АК15М3, which will replace expensive antifriction bronze.

  19. Search for chameleons with CAST

    DEFF Research Database (Denmark)

    Anastassopoulos, V.; Arik, M.; Aune, S.

    2015-01-01

    energy threshold used for axions from 1 keV to 400 eV CAST became sensitive to the converted solar chameleon spectrum which peaks around 600 eV. Even though we have not observed any excess above background, we can provide a 95% C.L. limit for the coupling strength of chameleons to photons of βΥ≤1011...

  20. Tape casting of magnesium oxide.

    Energy Technology Data Exchange (ETDEWEB)

    Ayala, Alicia; Corral, Erica L.; Loehman, Ronald E.; Bencoe, Denise Nora; Reiterer, Markus; Shah, Raja A.

    2008-02-01

    A tape casting procedure for fabricating ceramic magnesium oxide tapes has been developed as a method to produce flat sheets of sintered MgO that are thin and porous. Thickness of single layer tapes is in the range of 200-400 {micro}m with corresponding surface roughness values in the range of 10-20 {micro}m as measured by laser profilometry. Development of the tape casting technique required optimization of pretreatment for the starting magnesium oxide (MgO) powder as well as a detailed study of the casting slurry preparation and subsequent heat treatments for sintering and final tape flattening. Milling time of the ceramic powder, plasticizer, and binder mixture was identified as a primary factor affecting surface morphology of the tapes. In general, longer milling times resulted in green tapes with a noticeably smoother surface. This work demonstrates that meticulous control of the entire tape casting operation is necessary to obtain high-quality MgO tapes.

  1. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng

    2010-01-01

    @@ Spheroidal Graphite Cast Iron(Ⅳ) 3.7 Segregation of SG iron The non-uniform distribution of solute elements during solidification results in the micro segregation of SG iron.As for the redistribution of elements in the phases of the solidification structure,there is no intrinsic difference between SG iron and grey iron[132].

  2. Graphite Formation in Cast Iron

    Science.gov (United States)

    Stefanescu, D. M.

    1985-01-01

    In the first phase of the project it was proven that by changing the ratio between the thermal gradient and the growth rate for commercial cast iron samples solidifying in a Bridgman type furnace, it is possible to produce all types of graphite structures, from flake to spheroidal, and all types of matrices, from ferritic to white at a certain given level of cerium. KC-135 flight experiments have shown that in a low-gravity environment, no flotation occurs even in spheroidal graphite cast irons with carbon equivalent as high as 5%, while extensive graphite flotation occurred in both flake and spheroidal graphite cast irons, in high carbon samples solidified in a high gravity environment. This opens the way for production of iron-carbon composite materials, with high carbon content (e.g., 10%) in a low gravity environment. By using KC-135 flights, the influence of some basic elements on the solidification of cast iron will be studied. The mechanism of flake to spheroidal graphite transition will be studied, by using quenching experiments at both low and one gravity for different G/R ratios.

  3. Technological parameters of die casting and quality of casting from EN AC46500 alloy

    OpenAIRE

    2016-01-01

    Die casting represents the highest technological level of metal mold casting. This technology enables production of almost all final products without necessity of further processing. The important aspect of efficiency and production is a proper casting parameters setting. In the submitted paper following die casting parameters are analyzed: plunger pressing speed and pressure. The studied parameters most significantly affect a qualitative of castings from EN AC46500 alloy and they influence t...

  4. Axion helioscopes update: the status of CAST and IAXO

    CERN Document Server

    Dafni, T.

    2014-01-01

    Almost 35 years since their suggestion as a good solution to the strong CP-problem, axions remain one of the few viable candidates for the Dark Matter, although still eluding detection. Most of the methods for their detection are based on their coupling to photons, one of the most sensitive ones being the helioscope technique. We report on the current status of the CERN Axion Solar Telescope and the future International Axion Observatory (IAXO). Recent results from the second part of CAST phase II, where the magnet bores were filled with 3He gas at variable pressure achieving sensibilities on the axion mass up to 1.2 eV, are presented. Currently, CAST is expecting to improve its sensitivity to solar axions with rest mass below 0.02 eV/c^2 after the upgrade of the X-ray detectors and with the implementation of a second X-ray optic. At the same time, it is exploring other possibilities at the low energy physics frontier. On the other hand IAXO, the fourth generation axion helioscope, aims to improve CAST's perf...

  5. Study of Al/cast iron interface and graphite behavior

    Directory of Open Access Journals (Sweden)

    Akbarifar M.

    2017-01-01

    Full Text Available The interface characteristics of aluminum/cast iron bimetals produced by compound casting were investigated. Aluminum melt was poured into molds, at 700°C and 750°C, around cylindrical cast iron bars having melt-to-solid volume ratios (Vm/Vs of 3, 5 and 8, respectively. Microscopic observations showed that a reaction layer may form at the interface. This layer is composed of Fe2Al5 intermetallic which has been formed initially at the notches of the insert’s surface after making contact with the molten metal. The thickness of the interaction layer varied from 5μm, for the sample produced at 700°C and 3 Vm/Vs, up to 20μm for the sample poured at 750°C and 8 Vm/Vs. Microstructural analysis showed that increasing of the temperature and the melt-to-solid (m/s volume ratio leads to the formation of a thicker and more uniform intermetallic layer. Microhardness of the Fe2Al5 compound was measured 824 HV. A mechanism is suggested for the nucleation and growth of this intermetallic layer and also encapsulation of the flake graphite at the interface of two metals. It seems that the thermal and chemical situation at the interface of two metals, leads to an acceptable wettability of the graphite by molten aluminum.

  6. Gating System Design for Casting thin Aluminium Alloy (Al-Si Plates

    Directory of Open Access Journals (Sweden)

    Victor ANJO

    2013-11-01

    Full Text Available The main problems caused by improper gating are entrained aluminium oxide films, cuts and washes, low casting yield and entrapped gas. This study describes the design of a gating system to produce thin Aluminium cast alloy plates of different sizes and thicknesses of 4mm, 6mm, 8mm, and 10mm using the non-pressurized gating with ratio of 1:4:4 and green sand moulding technique. The gating design was based on the laws of fluid mechanics and empirical rules of gating for non ferrous metals. The equipments used for this experiment includes; a coal fired crucible furnace and an X-Ray machine. Materials used include; silica sand, clay, wood, glue and Aluminium alloy scraps. The experimental procedure involved: the gating design calculations, construction of wooden pattern and gating; using the wooden pattern and gating to produce the mould cavities and gating; melting, melt treatment and pouring of melt in the sand mould to produce the casting. The plate castings after removal from mould were visually examined for surface defects and after fettling and cleaning X-Ray radiography was used to find the internal soundness of the castings. From the results obtained in the experiment, it was found that there were no internal defects and quality castings were produced.

  7. Study on Type C Coal Fly ash as an Additive to Molding Sand for Steel Casting

    Science.gov (United States)

    Palaniappan, Jayanthi

    2017-04-01

    Study of physio-chemical properties studies such as granulometric analysis, moisture, X ray fluorescence etc. were performed with Type C coal—combustion fly ash to investigate their potential as a distinct option for molding sand in foundry, thereby reducing the dependency on latter. Technological properties study such as compressive strength, tensile strength, permeability and compaction of various compositions of fly ash molding sand (10, 20 and 30 % fly ash substitute to chemically bonded sand) were performed and compared with silica molding sand. Steel casting production using this fly ash molding sand was done and the casting surface finish and typical casting parameters were assessed. It was noted that a good quality steel casting could be produced using type C fly ash molding sand, which effectively replaced 20 % of traditional molding sand and binders thereby providing greater financial profits to the foundry and an effective way of fly ash utilization (waste management).

  8. Experimental Damage Criterion for Static and Fatigue Life Assessment of Commercial Aluminum Alloy Die Castings

    Science.gov (United States)

    Battaglia, Eleonora; Bonollo, Franco; Ferro, Paolo

    2017-05-01

    Defects, particularly porosity and oxides, in high-pressure die casting can seriously compromise the in-service behavior and durability of products subjected to static or cyclic loadings. In this study, the influence of dimension, orientation, and position of casting defects on the mechanical properties of an AlSi12(b) (EN-AC 44100) aluminum alloy commercial component has been studied. A finite element model has been carried out in order to calculate the stress distribution induced by service loads and identify the crack initiation zones. Castings were qualitatively classified on the basis of porosities distribution detected by X-ray technique and oxides observed on fracture surfaces of specimens coming from fatigue and tensile tests. A damage criterion has been formulated which considers the influence of defects position and orientation on the mechanical strength of the components. Using the proposed damage criterion, it was possible to describe the mechanical behavior of the castings with good accuracy.

  9. Influence of fabricating process on microstructure and properties of spheroidal cast tungsten carbide powder

    Institute of Scientific and Technical Information of China (English)

    DAI Yu; TAN Xing-long; LI Yu-xi; YANG Jian-gao; HUANG Bai-yun

    2005-01-01

    A super-high temperature furnace was developed to fabricate spheroidal cast tungsten carbide powder with excellent flowability and fine feathery structure in a large scale. Optical microscope and scanning electron microscope were taken to characterize the morphology and microstructure of cast tungsten carbide powder. X-ray diffractometry was used to analyze the phase composition of powders involved. It is found that the carbon potential in the furnace and feeding speed play an important role on the microstructure, morphology and properties of the spheroidal cast tungsten carbide powder. As carbon potential is between 0.3% and 0.9% in the furnace, cast tungsten carbide powder with hardness over 2800(HV0.5 ), flowability over 7. 1 s/50 g and tap density over 10.3 g/cm3 is obtained.

  10. Fabrication and properties of strip casting 4.5 wt% Si steel thin sheet

    Science.gov (United States)

    Zu, Guoqing; Zhang, Xiaoming; Zhao, Jingwei; Wang, Yuqian; Yan, Yi; Li, Chengang; Cao, Guangming; Jiang, Zhengyi

    2017-02-01

    Three 4.5 wt% Si steel thin sheets with different thicknesses were efficiently fabricated by twin-roll strip casting, warm rolling and cold rolling followed by final annealing. A comprehensive investigation from the workability of the as-cast strip to the magnetic property of the produces was performed to illustrate the superiority of the new materials. The results show that the as-cast strip, which has a much lower Vickers hardness than that of the 6.5 wt% Si steel, is suitable for rolling processing. The X-ray diffraction (XRD) and transmission electron microscopy (TEM) studies confirm that no ordering phase exists in the as-cast strip. The cold-rolled thin sheets exhibit good surface quality without edge cracks. Furthermore, all the three 4.5 wt% Si steel thin sheets possess relative strong //ND texture and present high magnetic inductions and low iron losses after finial annealing.

  11. Scientific paper zircon-based coating for the applications in Lost Foam casting process

    Directory of Open Access Journals (Sweden)

    Prstić Aurel

    2012-01-01

    Full Text Available In this work, a possibility to develop a new zircon-based refractory coating for casting applications was investigated. Optimization of the coating composition with controlled rheological properties was attained by application of different coating components, particularly by application of a new suspension agent and by alteration of coating production procedure. Zircon powder with particle size of 25x10-6 m was used as filler. The zircon sample was investigated by means of the following methods: X-ray diffraction analysis, diffraction thermal analysis and polarized microscope. The shape and grain size were analyzed by means of the PC program package OZARIA 2.5. It was shown that application of this type of water-alcohol-based coating had a positive influence on surface quality, structural and mechanical properties of the castings of cast iron obtained by pouring into sand molds by means of the expandable patterns method (Lost Foam casting process.

  12. Contribution to the search for solar axions in the CAST experiment

    CERN Document Server

    Vafeiadis, Theodoros; Savvidis, Ilias; Liolios, Tassos; Eleftheriadis, Christos

    The CERN Axion Solar Telescope (CAST) is an implementation of the axion helioscope with the highest sensitivity to date. In the present thesis the results of the analysis of one of the Micromegas detectors in CAST (sunrise side) for the 2009 and 2010 data taking periods are presented. A new detector lab has been realized at CERN (162 S-065) with a variable energy calibration system based on an X-ray beam line built at the Max-Planck-Institut für extraterrestrische Physik/Garching (MPE). The purpose of this work is to calibrate for the first time the present and future CAST detectors, in a number of energies and test the efficiency of the software selection criteria.The results of the measurements in the lab were used in the analysis of the data acquired in 2009 and 2010 with the sunrise Micromegas detector of CAST.\

  13. Prediction of Part Distortion in Die Casting

    Energy Technology Data Exchange (ETDEWEB)

    R. Allen Miller

    2005-03-30

    The die casting process is one of the net shape manufacturing techniques and is widely used to produce high production castings with tight tolerances for many industries. An understanding of the stress distribution and the deformation pattern of parts produced by die casting will result in less deviation from the part design specification, a better die design and eventually more productivity and cost savings. This report presents methods that can be used to simulate the die casting process in order to predict the deformation and stresses in the produced part and assesses the degree to which distortion modeling is practical for die casting at the current time. A coupled thermal-mechanical finite elements model was used to simulate the die casting process. The simulation models the effect of thermal and mechanical interaction between the casting and the die. It also includes the temperature dependant material properties of the casting. Based on a designed experiment, a sensitivity analysis was conducted on the model to investigate the effect of key factors. These factors include the casting material model, material properties and thermal interaction between casting and dies. To verify the casting distortion predictions, it was compared against the measured dimensions of produced parts. The comparison included dimensions along and across the parting plane and the flatness of one surface.

  14. Process development of thin strip steel casting

    Energy Technology Data Exchange (ETDEWEB)

    Sussman, R.C.; Williams, R.S.

    1990-12-01

    An important new frontier is being opened in steel processing with the emergence of thin strip casting. Casting steel directly to thin strip has enormous benefits in energy savings by potentially eliminating the need for hot reduction in a hot strip mill. This has been the driving force for numerous current research efforts into the direct strip casting of steel. The US Department of Energy initiated a program to evaluate the development of thin strip casting in the steel industry. In earlier phases of this program, planar flow casting on an experimental caster was studied by a team of engineers from Westinghouse Electric corporation and Armco Inc. A subsequent research program was designed as a fundamental and developmental study of both planar and melt overflow casting processes. This study was arranged as several separate and distinct tasks which were often completed by different teams of researchers. An early task was to design and build a water model to study fluid flow through different designs of planar flow casting nozzles. Another important task was mathematically modeling of melt overflow casting process. A mathematical solidification model for the formation of the strip in the melt overflow process was written. A study of the material and conditioning of casting substrates was made on the small wheel caster using the melt overflow casting process. This report discusses work on the development of thin steel casting.

  15. Process development of thin strip steel casting

    Energy Technology Data Exchange (ETDEWEB)

    Sussman, R.C.; Williams, R.S.

    1990-12-01

    An important new frontier is being opened in steel processing with the emergence of thin strip casting. Casting steel directly to thin strip has enormous benefits in energy savings by potentially eliminating the need for hot reduction in a hot strip mill. This has been the driving force for numerous current research efforts into the direct strip casting of steel. The US Department of Energy initiated a program to evaluate the development of thin strip casting in the steel industry. In earlier phases of this program, planar flow casting on an experimental caster was studied by a team of engineers from Westinghouse Electric corporation and Armco Inc. A subsequent research program was designed as a fundamental and developmental study of both planar and melt overflow casting processes. This study was arranged as several separate and distinct tasks which were often completed by different teams of researchers. An early task was to design and build a water model to study fluid flow through different designs of planar flow casting nozzles. Another important task was mathematically modeling of melt overflow casting process. A mathematical solidification model for the formation of the strip in the melt overflow process was written. A study of the material and conditioning of casting substrates was made on the small wheel caster using the melt overflow casting process. This report discusses work on the development of thin steel casting.

  16. Simulating a high pressure die casting

    Energy Technology Data Exchange (ETDEWEB)

    Goldak, J.; Zhou, J.; Downey, D.; Aldea, V.; Li, G.; Mocanita, M. [Carleton Univ., Ottawa, Ontario (Canada)

    2000-07-01

    High pressure die casting is simulated for parts with complex geometry such as a large automotive transmission case. The closed die is filled in approximately 40 ms, the casting cools in the closed die for approximately 40s, to open the die, eject the casting and spray the die cavity surface requires another 40s. This 3D cyclic process is simulated using the following coupled composite solvers: the energy equation in the die and in the casting with solidification; filling of the casting by a droplet or a Navier-Stokes solver, and thermal stress analysis of the casting machine, casting and die during the cycle. This thermal analysis can be done for both starting and stopping transients and for the cyclic steady state. The software enables this analysis to be done almost automatically by designers. (author)

  17. Numerical simulation of mold-filling capability for a thin- walled aluminum die casting

    Science.gov (United States)

    Sun, L.; Subasic, E.; Jakumeit, J.

    2015-06-01

    Mold-filling capability is an important property of casting materials. Especially in thin-walled die casting, fast cooling of the melt by contact to the die makes complete filling difficult to ensure. Simulation is an important tool enabling investigation of filling problems, even before the die is manufactured. However, the prediction of misruns is challenging. Flow and solidification have to be computed as closely coupled. The effects of surface tension, the wetting angle and reduced melt flow due to solidification must be modeled with high precision. To meet these requirements, a finite-volume method using arbitrary polyhedral control volumes is used to solve flow and solidification as closely coupled. The Volume-of-Fluid approach is used to capture the phase separation between gas, melt and solid in connection with a High-Resolution Interface-Capturing scheme to obtain sharp interfaces between phases. To model the resistance of the dendrite network to the melt flow, an additional source term in the momentum equation was implemented. The Bolt test was performed for A356 alloys at a range of different casting temperatures. Numerical prediction of incomplete filling in the bottleneck regions agreed well with experimental findings using 3D camera scanning. The simulation enables derivation of the dependence of critical wall-thickness, i.e. the thickness which is fillable, on casting temperature and metallostatic pressure. This could prove useful in predicting filling problems ahead of casting.

  18. Inner surface roughness of complete cast crowns made by centrifugal casting machines.

    Science.gov (United States)

    Ogura, H; Raptis, C N; Asgar, K

    1981-05-01

    Six variables that could affect the surface roughness of a casting were investigated. The variables were (1) type of alloy, (2) mold temperature, (3) metal casting temperature, (4) casting machine, (5) sandblasting, and (6) location of each section. It was determined that the training portion of a complete cast crown had rougher surfaces than the leading portion. Higher mold and casting temperatures produced rougher castings, and this effect was more pronounced in the case of the base metal alloy. Sandblasting reduced the roughness, but produced scratched surfaces. Sandblasting had a more pronounced affect on the surface roughness of the base metal alloy cast either at a higher mold temperature or metal casting temperature. The morphology and the roughness profile of the original cast surface differed considerably with the type of alloy used.

  19. Pressure rig for repetitive casting

    Science.gov (United States)

    Vasquez, Peter (Inventor); Hutto, William R. (Inventor); Philips, Albert R. (Inventor)

    1989-01-01

    The invention is a pressure rig for repetitive casting of metal. The pressure rig performs like a piston for feeding molten metal into a mold. Pressure is applied to an expandable rubber diaphragm which expands like a balloon to force the metal into the mold. A ceramic cavity which holds molten metal is lined with blanket-type insulating material, necessitating only a relining for subsequent use and eliminating the lengthy cavity preparation inherent in previous rigs. In addition, the expandable rubber diaphragm is protected by the insulating material thereby decreasing its vulnerability to heat damage. As a result of the improved design the life expectancy of the pressure rig contemplated by the present invention is more than doubled. Moreover, the improved heat protection has allowed the casting of brass and other alloys with higher melting temperatures than possible in the conventional pressure rigs.

  20. Innovative algorithm for cast detection

    Science.gov (United States)

    Gasparini, Francesca; Schettini, Raimondo; Gallina, Paolo

    2001-12-01

    The paper describes a method for detecting a color cast (i.e. a superimposed dominant color) in a digital image without any a priori knowledge of its semantic content. The color gamut of the image is first mapped in the CIELab color space. The color distribution of the whole image and of the so-called Near Neutral Objects (NNO) is then investigated using statistical tools then, to determine the presence of a cast. The boundaries of the near neutral objects in the color space are set adaptively by the algorithm on the basis of a preliminary analysis of the image color gamut. The method we propose has been tuned and successfully tested on a large data set of images, downloaded from personal web-pages or acquired using various digital and traditional cameras.

  1. NURE aerial gamma-ray and magnetic reconnaissance survey of portions of New Mexico, Arizona and Texas. Volume II. New Mexico-Las Cruces NI 13-10 Quadrangle. Final report

    Energy Technology Data Exchange (ETDEWEB)

    1981-09-01

    The results of a high-sensitivity, aerial gamma-ray spectrometer and magnetometer survey of the Las Cruces two degree quadrangle, New Mexico, are presented. Instrumentation and methods are described in Volume 1 of this final report. The work was done by Carson Helicopters, Inc., and International Exploration, Inc. The work was performed for the US Department of Energy - National Uranium Resource Evaluation (NURE) program. Analysis of this radiometric data yielded 192 statistically significant eU anomalies. Of this number, thirty-nine were considered to be of sufficient strength to warrant further investigation.

  2. A Coupled Thermo-Mechanical Simulation on Squeeze Casting Solidification Process of Three-Dimensional Geometrically Complex Components

    Science.gov (United States)

    Tang, Jie; Han, Zhiqiang; Wang, Feifan; Sun, Jue; Xu, Shanxin

    A coupled thermo-mechanical simulation method for three-dimensional squeeze casting components has been developed. The simulation was achieved by using ANSYS Parametric Design Language (APDL). The effect of volume shrinkage due to cooling and solidification, the effect of pressure on the latent heat release, the mutual dependence of interfacial heat transfer and casting deformation, and materials behavior under elevated temperatures were taken into account in the simulation. A step-shaped trial casting was simulated, which demonstrates the ability of the method to simulate the pressure transmission and decline inside the casting as well as the distribution and evolution of the interfacial heat transfer coefficient. Finally, the method was applied to simulate the solidification of an automotive sub-frame component, based on which the squeeze casting process of the component was optimized.

  3. Rapid Cycle Casting of Steel

    Science.gov (United States)

    1981-07-01

    such as macrosegregation, hot tears, and blowholes are also difficult to control. Rheocasting l on the other hand, is a recent development which...viscosity. Advantages of the rheocasting process are: * Reduced attack of die or mold because of the reduced tempera- ture (by 1000 C for steel) and...4W W ’ V6W 4 1.2 THE SD PROCESS Many metals, including steel, can be cast at still lower tempera- soliifiction(2) tures than rheocasting by

  4. X-ray cone beam microtomography for quantitative assessment of tracheal and pharyngeal volumes of Rhodnius prolixus; Utilizacao da microtomografia computadorizada com feixe de raios-X conico para a determinacao quantitativa do volume da traqueia e faringe do Rhodnius prolixus

    Energy Technology Data Exchange (ETDEWEB)

    Souza, Izabella Soares de

    2017-07-01

    In the past decade microcomputerized tomography imaging using synchrotron radiation has become a powerful technique to generate high resolution images of Rhodinus prolixus. Images of soft tissues (protocerebrum and muscles) and dense structures (pharynx, trachea and esophagus) of R. prolixus head have been obtained using synchrotron radiation microtomography in mono and polychromatic configuration, respectively. Advancements in conventional microtomography have increased the achievable resolution and contrast, making this relatively inexpensive and widely available technology potentially useful for studies of insect internal morphology. The main goal of this work was to provide a new set of high quality microtomographic images of R. prolixus achieved by means of a desktop X-ray microtomograph. It allows the three-dimensional visualization of important chitinized structures: pharynx and tracheae. Pharyngeal and tracheal volumes were quantitatively evaluated at different days (1, 4, 10, 15 and 20) after feeding. The results suggest that variation of average volumes could be attributed to insect hormone 20-hydroxy-ecdysone (20-OH-Ec) pulse at 11 days after feeding. Pharyngeal volumes decrease 3.80 times. On the other hand, tracheal volumes increase 1.78 times. Head total volume showed similar trends than trachea. (author)

  5. Effect of cast steel production metallurgy on the emergence of casting defects

    Directory of Open Access Journals (Sweden)

    L. Čamek

    2016-10-01

    Full Text Available The paper documents metallurgical possibilities of high alloy cast steel production in open induction medium frequency furnaces and an electric arc furnace in a gravity die casting foundry. The observation was focused on the emergence of gas defects in steel castings. The content of gases achieved during the metallurgical processes was evaluated for every unit of the production equipment and the casting ladle before casting into disposable sand moulds. The sand mould area was considered to be constant. The aim was to evaluate the current metallurgical possibilities of affecting the content of gases in high alloy cast steel in the current technical conditions of the foundry.

  6. Computer precision simulation for titanium casting centrifugal mold filling of prescision titanium castings

    Directory of Open Access Journals (Sweden)

    Daming XU

    2004-08-01

    Full Text Available Computer simulation codes were developed based on proposed mathematical model for centrifugal mold filling processes and previous computer software for 3D mold filling and solidification of castings. Sample simulations were implemented for mold filling processes of precision titanium castings under gravity and different centrifugal casting techniques. The computation results show that the alloy melt has a much stronger mold filling ability for thin section castings unde a centrifugal force field than that only under the gravity. A "return back" mold filling manner is showed to be a reasonable technique for centrifugal casting processes, especially for thin section prcision castings.

  7. Numerical simulation of casting processes: coupled mould filling and solidification using VOF and enthalpy-porosity method

    Science.gov (United States)

    Richter, Ole; Turnow, Johann; Kornev, Nikolai; Hassel, Egon

    2017-06-01

    Within the scope of industrial casting applications a numerical model for the simultaneous mould filling and solidification process has been formulated, implemented in a finite volume code and successfully validated using analytical and experimental data. In order to account for the developing of free surface flow and the liquid/solid phase change, respectively, the volume-of-fluid and enthalpy-porosity method have been coupled under a volume averaging framework on a fixed Eulerian grid. The coupled method captures the basic physical effects of a combined mould filling and solidification process and provides a trustful method for comprehensive casting simulations.

  8. Cast Stone Formulation At Higher Sodium Concentrations

    Energy Technology Data Exchange (ETDEWEB)

    Fox, K. M.; Edwards, T. A.; Roberts, K. B.

    2013-10-02

    A low temperature waste form known as Cast Stone is being considered to provide supplemental Low Activity Waste (LAW) immobilization capacity for the Hanford site. Formulation of Cast Stone at high sodium concentrations is of interest since a significant reduction in the necessary volume of Cast Stone and subsequent disposal costs could be achieved if an acceptable waste form can be produced with a high sodium molarity salt solution combined with a high water to premix (or dry blend) ratio. The objectives of this study were to evaluate the factors involved with increasing the sodium concentration in Cast Stone, including production and performance properties and the retention and release of specific components of interest. Three factors were identified for the experimental matrix: the concentration of sodium in the simulated salt solution, the water to premix ratio, and the blast furnace slag portion of the premix. The salt solution simulants used in this study were formulated to represent the overall average waste composition. The cement, blast furnace slag, and fly ash were sourced from a supplier in the Hanford area in order to be representative. The test mixes were prepared in the laboratory and fresh properties were measured. Fresh density increased with increasing sodium molarity and with decreasing water to premix ratio, as expected given the individual densities of these components. Rheology measurements showed that all of the test mixes produced very fluid slurries. The fresh density and rheology data are of potential value in designing a future Cast Stone production facility. Standing water and density gradient testing showed that settling is not of particular concern for the high sodium compositions studied. Heat of hydration measurements may provide some insight into the reactions that occur within the test mixes, which may in turn be related to the properties and performance of the waste form. These measurements showed that increased sodium

  9. Cast Stone Formulation At Higher Sodium Concentrations

    Energy Technology Data Exchange (ETDEWEB)

    Fox, K. M.; Roberts, K. A.; Edwards, T. B.

    2014-02-28

    A low temperature waste form known as Cast Stone is being considered to provide supplemental Low Activity Waste (LAW) immobilization capacity for the Hanford site. Formulation of Cast Stone at high sodium concentrations is of interest since a significant reduction in the necessary volume of Cast Stone and subsequent disposal costs could be achieved if an acceptable waste form can be produced with a high sodium molarity salt solution combined with a high water to premix (or dry blend) ratio. The objectives of this study were to evaluate the factors involved with increasing the sodium concentration in Cast Stone, including production and performance properties and the retention and release of specific components of interest. Three factors were identified for the experimental matrix: the concentration of sodium in the simulated salt solution, the water to premix ratio, and the blast furnace slag portion of the premix. The salt solution simulants used in this study were formulated to represent the overall average waste composition. The cement, blast furnace slag, and fly ash were sourced from a supplier in the Hanford area in order to be representative. The test mixes were prepared in the laboratory and fresh properties were measured. Fresh density increased with increasing sodium molarity and with decreasing water to premix ratio, as expected given the individual densities of these components. Rheology measurements showed that all of the test mixes produced very fluid slurries. The fresh density and rheology data are of potential value in designing a future Cast Stone production facility. Standing water and density gradient testing showed that settling is not of particular concern for the high sodium compositions studied. Heat of hydration measurements may provide some insight into the reactions that occur within the test mixes, which may in turn be related to the properties and performance of the waste form. These measurements showed that increased sodium

  10. Cast Stone Formulation At Higher Sodium Concentrations

    Energy Technology Data Exchange (ETDEWEB)

    Fox, K. M.; Roberts, K. A.; Edwards, T. B.

    2013-09-17

    A low temperature waste form known as Cast Stone is being considered to provide supplemental Low Activity Waste (LAW) immobilization capacity for the Hanford site. Formulation of Cast Stone at high sodium concentrations is of interest since a significant reduction in the necessary volume of Cast Stone and subsequent disposal costs could be achieved if an acceptable waste form can be produced with a high sodium molarity salt solution combined with a high water to premix (or dry blend) ratio. The objectives of this study were to evaluate the factors involved with increasing the sodium concentration in Cast Stone, including production and performance properties and the retention and release of specific components of interest. Three factors were identified for the experimental matrix: the concentration of sodium in the simulated salt solution, the water to premix ratio, and the blast furnace slag portion of the premix. The salt solution simulants used in this study were formulated to represent the overall average waste composition. The cement, blast furnace slag, and fly ash were sourced from a supplier in the Hanford area in order to be representative. The test mixes were prepared in the laboratory and fresh properties were measured. Fresh density increased with increasing sodium molarity and with decreasing water to premix ratio, as expected given the individual densities of these components. Rheology measurements showed that all of the test mixes produced very fluid slurries. The fresh density and rheology data are of potential value in designing a future Cast Stone production facility. Standing water and density gradient testing showed that settling is not of particular concern for the high sodium compositions studied. Heat of hydration measurements may provide some insight into the reactions that occur within the test mixes, which may in turn be related to the properties and performance of the waste form. These measurements showed that increased sodium

  11. [The cast structure after vacuum-pressure casting and centrifugal casting].

    Science.gov (United States)

    Finger, W; Jung, T; Quast, U

    1975-02-01

    Evaluation of polished sections revealed the following: 1. Grain size in marginal areas of the crown is, in general, smaller than it is in the occlusal region. 2. Grain size varies depending on the casting method applied. Differences in hardness were found only to a limited extent. They were not always in line with the grain structure. This phenomenon deviating from the rule cannot satisfactorily be explained. The piping distribution was in accordance with observations made so far.

  12. Changes Found on Run-In and Scuffed Surfaces of Steel Chrome Plate, and Cast Iron

    Science.gov (United States)

    Good, J. N.; Godfrey, Douglas

    1947-01-01

    A study was made of run-in and scuffed steel, chrome-plate, and cast-iron surfaces. X-ray and electron diffraction techniques, micro-hardness determinations, and microscopy were used. Surface changes varied and were found to include three classes: chemical reaction, hardening, and crystallite-size alteration. The principal chemical reactions were oxidation and carburization.

  13. Properties of cast films made of chayote (Sechium edule Sw.) tuber starch reinforced with cellulose nanocrystals

    Science.gov (United States)

    In this study, cellulose (C) and cellulose nanocrystals (CN) were blended with chayote tuber (Sechium edule Sw.) starch (CS) in formulations cast into films. The films were conditioned at different storage temperatures and relative humidity (RH), and analyzed by mechanical tests, X-ray diffraction, ...

  14. Advanced casting technologies for lightweight automotive applications

    Directory of Open Access Journals (Sweden)

    Alan A. Luo

    2010-11-01

    Full Text Available This paper provides an overview of alloy and process developments in aluminum and magnesium castings for lightweight automotive applications. Wear-resistant aluminum alloys, creep-resistant and high strength/ductility magnesium alloys have been developed for automotive applications. On the process front, vacuum-assisted die casting and high vacuum die casting technologies have been developed for high-integrity body and chassis applications. Thin-wall and hollow casting components are being produced by low-pressure die casting processes for structural applications. Overcasting technology is gaining traction and has enabled mixed material designs for automotive sub-systems such as engine cradles and instrument panel beams. Simulation tools developed to predict the interfacial interactions of the dissimilar components and the structural integrity of the overcast systems are being validated in the casting trials.

  15. Chilling Tendency and Chill of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    E. Fra(s); M. Górny; W. Kapturkiewicz; H. López

    2008-01-01

    An analytical expression is presented for the susceptibility of liquid cast iron to solidify according tothe Fe-C-X metastable system (also known as the chilling tendency of cast iron, CT). The analysis incorpo-rates the nucleation and growth processes associated with the eutectic transformation. The CT is related tothe physicochemical state of the liquid, the eutectic cells in the flake graphite, and the number of nodules innodular cast iron. In particular, the CT can be related to the critical wall thickness, Scr, or the chill width, Wcr,in wedge shaped castings. Finally, this work serves as a guide for understanding the effect of technical fac-tors such as the melt chemistry, the spheroidizing and inoculation practice, and the holding time and tam-perature on the resultant CT and chill of the cast iron. Theoretical calculations of Scr and Wcr compare wellwith experimental data for flake graphite and nodular cast iron.

  16. Clean Cast Steel Technology, Phase IV

    Energy Technology Data Exchange (ETDEWEB)

    Charles E. Bates

    2003-02-24

    The objective of the Clean Cast Steel Technology Program was to improve casting product quality by removing or minimizing oxide defects and to allow the production of higher integrity castings for high speed machining lines. Previous research has concentrated on macro-inclusions that break, chip, or crack machine tool cutters and drills and cause immediate shutdown of the machining lines. The overall goal of the project is to reduce the amount of surface macro-inclusions and improve the machinability of steel castings. Macro-inclusions and improve the machinability of steel castings. Macro-inclusions have been identified by industrial sponsors as a major barrier to improving the quality and marketability of steel castings.

  17. Gating of Permanent Molds for ALuminum Casting

    Energy Technology Data Exchange (ETDEWEB)

    David Schwam; John F. Wallace; Tom Engle; Qingming Chang

    2004-03-30

    This report summarizes a two-year project, DE-FC07-01ID13983 that concerns the gating of aluminum castings in permanent molds. The main goal of the project is to improve the quality of aluminum castings produced in permanent molds. The approach taken was determine how the vertical type gating systems used for permanent mold castings can be designed to fill the mold cavity with a minimum of damage to the quality of the resulting casting. It is evident that somewhat different systems are preferred for different shapes and sizes of aluminum castings. The main problems caused by improper gating are entrained aluminum oxide films and entrapped gas. The project highlights the characteristic features of gating systems used in permanent mold aluminum foundries and recommends gating procedures designed to avoid common defects. The study also provides direct evidence on the filling pattern and heat flow behavior in permanent mold castings.

  18. Homogenity of Die Casting and Returning Material

    Directory of Open Access Journals (Sweden)

    J. Malik

    2012-04-01

    Full Text Available Homogeneity of die castings is influenced by wide range of technological parameters as piston velocity in filling chamber of die casting machine, filling time of mould cavity, temperature of cast alloy, temperature of the mould, temperature of filling chamber, surface pressure on alloy during mould filling, final pressure and others. Based on stated parameters it is clear, that main parameters of die casting are filling time of die mould cavity and velocity of the melt in the ingates. Filling time must ensure the complete filling of the mould cavity before solidification process can negatively influence it. Among technological parameters also belong the returning material, which ratio in charge must be constrained according to requirement on final homogeneity of die castings. With the ratio of returning material influenced are the mechanical properties of castings, inner homogeneity and chemical composition.

  19. Method for casting thin metal objects

    Energy Technology Data Exchange (ETDEWEB)

    Pehrson, Brandon P; Moore, Alan F

    2015-04-14

    Provided herein are various embodiments of systems for casting thin metal plates and sheets. Typical embodiments include layers of mold cavities that are oriented vertically for casting the metal plates. In some embodiments, the mold cavities include a beveled edge such that the plates that are cast have a beveled edge. In some embodiments, the mold cavities are filled with a molten metal through an open horizontal edge of the cavity. In some embodiments, the mold cavities are filled through one or more vertical feed orifices. Further disclosed are methods for forming a thin cast metal plate or sheet where the thickness of the cast part is in a range from 0.005 inches to 0.2 inches, and the surface area of the cast part is in a range from 16 square inches to 144 square inches.

  20. A Study of Effects of Precipitation Hardening of Low-Alloy Copper-Nickel Spheroidal Cast Iron

    Directory of Open Access Journals (Sweden)

    Szykowny T.

    2014-08-01

    Full Text Available One type of spheroidal cast iron, with additions of 0.51% Cu and 0.72% Ni, was subjected to precipitation hardening. Assuming that the greatest increase in hardness after the shortest time of ageing is facilitated by chemical homogenisation and fragmentation of cast iron grain matrix, precipitation hardening after pre-normalisation was executed. Hardness (HB, microhardness (HV, qualitative and quantitative metalographic (LM, SEM and X-ray structural (XRD tests were performed. The acquired result of 13.2% increase in hardness after ca. 5-hour ageing of pre-normalised cast iron confirmed the assumption.

  1. Numerical Solution of Heat Tranfer Problem with Flow and Solidification in Round Billet Continuous Casting of Steel

    Institute of Scientific and Technical Information of China (English)

    JiahongGUO; XinHong

    1999-01-01

    In this paper,two dimensional unsteady flow and energy equations are employed for simulation of the flow and heat transfer in round billet continuous casting A numerical method is developed,by using finite volume method and equivalent specific heat method to solve the equations of flow and heat transfer with solidification.The numerical result shows that the method of this paper is efficient for analyzing the flow and heat transfer with solidification of round billet continuous casting.

  2. Detection and Influence of Shrinkage Pores and Nonmetallic Inclusions on Fatigue Life of Cast Aluminum Alloys

    Science.gov (United States)

    Tijani, Yakub; Heinrietz, André; Stets, Wolfram; Voigt, Patrick

    2013-12-01

    In the current study, test bars of cast aluminum alloys EN AC-AlSi8Cu3 and EN AC-AlSi7Mg0.3 were produced with a defined amounts of shrinkage pores and oxides. For this purpose, a permanent mold with heating and cooling devices for the generation of pores was constructed. The oxides were produced by contaminating the melt. The specimens and their corresponding defect distributions were examined and quantified by X-ray computer tomography (CT) and quantitative metallography, respectively. A special test algorithm for the simultaneous image analyses of pores and oxides was developed. Fatigue tests were conducted on the defective samples. It was found that the presence of shrinkage pores lowers the fatigue strength, and only few oxide inclusions were found to initiate fatigue cracks when shrinkage pores are present. The results show that the pore volume is not sufficient to characterize the influence of shrinkage pores on fatigue life. A parametric model for the calculation of fatigue life based on the pore parameters obtained from CT scans was implemented. The model accounts for the combined impact of pore location, size, and shape on fatigue life reduction.

  3. Microstructure Formation in Strip-Cast RE-Fe-B Alloys for Magnets

    Science.gov (United States)

    Yamamoto, Kazuhiko; Matsuura, Masashi; Sugimoto, Satoshi

    2017-07-01

    During the manufacturing of sintered NdFeB magnets, it is well known that the microstructure of the starting alloy has a strong influence on the processing and the magnetic properties of the product. In this study, we clarify the microstructure formation in strip-cast rare earth (R)-Fe-B alloys used to produce magnets. The microstructure of the alloy surface in contact with the cooling roll and its cross-section were observed using laser microscopy, field emission electron microprobe analysis, and transmission electron microscopy. The orientations of crystal grains were determined by X-ray diffraction and electron backscatter diffraction analyses. Petal-shaped structures were found to cover the alloy surface in contact with the cooling roll, each consisting of a central nucleation region and radially grown Nd2Fe14B dendritic structures. The nucleation region, consisting of a "disc" and "predendrites", occurs in the super-cooled region of the contact area between the cooling roll and melt. In the disc region, spherical Nd2Fe14B particles in the thickness direction increase in volume. These discs and predendrites observed in the super-cooled area negatively influence the magnetic orientation and sinterability in the produced magnets. Therefore, it is important to avoid excessive super-cooling to obtain optimum magnetic properties.

  4. Newly developed vacuum differential pressure casting of thin-walled complicated Al-alloy castings

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    The newly designed vacuum differential pressure casting (VDPC) unit was introduced, by which the capability of the VDPC process to produce thin-walled complicated Al-alloy castings, that are free from oxides, gas pore and shrinkage cavity and thus enhance overall part quality, was studied. Experimental results were compared with those of traditional gravity pouring and vacuum suction casting. The first series of experiments were focused on investigating the castability of thin section Al-alloy casting. In the second series of experiments the metallographic evidence, casting strength and soundness were examined. Finally, case studies of very interesting thin walled complicated casting applications were described. The advantages of the described technique have made possible to produce thin walled complicated Al-alloy casting (up to a section thickness of 1 mm), which is not practical for gravity pouring and vacuum suction casting.

  5. COOLING METHOD OF SILUMINA CASTINGS AK15M3 AT VERTICAL CENTRIFUGAL CASTING

    Directory of Open Access Journals (Sweden)

    V. Yu. Stecenko

    2013-01-01

    Full Text Available The way of cooling of castings from silumin AK15M3 is developed at the vertical centrifugal casting, enabling to receive bimetallic blanks with high-disperse eutectic and hypereutectic microstructures and minimal allowance for machining.

  6. Influence of Technological Parameters of Furane Mixtures on Shrinkage Creation in Ductile Cast Iron Castings

    Directory of Open Access Journals (Sweden)

    Vasková I.

    2014-10-01

    Full Text Available Ductile cast iron (GS has noticed great development in last decades and its boom has no analogue in history humankind. Ductile iron has broaden the use of castings from cast iron into areas, which where exclusively domains for steel castings. Mainly by castings, which weight is very high, is the propensity to shrinkage creation even higher. Shrinkage creation influences mainly material, construction of casting, gating system and mould. Therefore, the main realized experiment was to ascertain the influence of technological parameters of furane mixture on shrinkage creation in castings from ductile iron. Together was poured 12 testing items in 3 moulds forto determine and compare the impact of various technological parameters forms the propensity for shrinkage in the casting of LGG.

  7. RESEARCH AND APPLICATION OF AS-CAST WEAR RESISTANCE HIGH CHROMIUM CAST IRON

    Institute of Scientific and Technical Information of China (English)

    1998-01-01

    The influence of alloy elements, such as boron and silicon, on the microstructure and properties of as-cast high chromium cast iron is studied. The results show that boron and silicon have a great effect on the mechanical properties and the wear resistance. Through proper addition of boron and silicon, the properties of as-cast high chromium cast iron can be improved effectively. Through analyzing the distribution of elements by scanning electron microscope, it has been shown that the addition of boron and silicon lowers the mass fraction of chromium saturated in as-cast austenite, and makes it unstable and liable to be transformed into martensite. The as-cast high chromium cast iron with proper content of boron and silicon is suitable for the manufacture of lining for asphalt concrete mixer and its wear resistance is 14 times that of lining made of low alloy white cast iron.

  8. Assessment of Volume Measurement of Breast Cancer-Related Lymphedema by Three Methods: Circumference Measurement, Water Displacement, and Dual Energy X-Ray Absorptiometry

    DEFF Research Database (Denmark)

    Gjørup, Caroline; Zerahn, B.; Hendel, Helle Westergren

    2010-01-01

    Background: Following treatment for breast cancer 12%-60% develop breast cancer-related lymphedema (BCRL). There are several ways of assessing BCRL. Circumference measurement (CM) and water displacement (WD) for volume measurements (VM) are frequently used methods in practice and research...

  9. Nurse forecasting in Europe (RN4CAST): Rationale, design and methodology

    OpenAIRE

    Scott, Anne

    2011-01-01

    Background: Current human resources planning models in nursing are unreliable and ineffective as they consider volumes, but ignore effects on quality in patient care. The project RN4CAST aims innovative forecasting methods by addressing not only volumes, but quality of nursing staff as well as quality of patient care. Methods/Design: A multi-country, multilevel cross-sectional design is used to obtain important unmeasured factors in forecasting models including how features of hospital wo...

  10. Thermal gradient analysis of solidifying casting

    Directory of Open Access Journals (Sweden)

    J. Suchoń

    2008-08-01

    Full Text Available For description of casting solidification and crystallization process the thermal derivative analysis (TDA is commonly used. Besides the process kinetics considered in TDA method to describe the solidification process, the thermal gradient analysis can be also used for this purpose [1, 2]. In conducted studies analysis of thermal gradient distribution inside the solidifying wedge casting was shown which enabled determination of heat flow intensity on casting section.

  11. Caste and wealth inequality in India

    OpenAIRE

    Zacharias, Ajit; Vakulabharanam, Vamsi

    2009-01-01

    In this paper, we conduct the novel exercise of analyzing the relationship between overall wealth inequality and caste divisions in India using nationally representative surveys on household wealth conducted during 1991–92 and 2002–03. According to our findings, the groups in India that are generally considered disadvantaged (known as Scheduled Castes or Scheduled Tribes) have, as one would expect, substantially lower wealth than the "forward" caste groups, while the Other Backward Classes an...

  12. Improved Foundry Castings Utilizing CAD/CAM

    Science.gov (United States)

    1981-10-01

    designed to simulate the heat transfer behavior during freezing and the subsequent cooling of an arbitrarily shaped 3D casting solidify- ing in a sand...variety of complex 2D and 3D geometries may be simulated by these routines. It is important, however, to be aware of the assumptions made in the design...three-dimensional with a sand mold surrounding a steel casting. The simulation program is desing - ed to simulate any shape. The shape of test casting

  13. Theory of uniqueness of Indian Caste System

    OpenAIRE

    Kumar, Ashwin

    2006-01-01

    Classical studies on pre-modern Indian social structure have suggested apparent differences between the Indian caste system and social stratification as one can discern in other parts of the world. However, one needs to question such dogmatic assertions that such vast differences really existed. An endeavor is made in this research paper to reflect on the nature of caste hierarchy in pre-modern India. The caste system forms the significant basis of pre-modern Indian social structure. Early wr...

  14. Maritime Cast Shop Integrated Improvement Plan

    Science.gov (United States)

    2010-08-20

    as well as the risers, sprues and runners that are cut off as scrap from the cast component. The post cast component clean up process should...include several steps  Revert from all sources, risers, sprues, runners and pigged material, must be weighed  The revert must be marked with alloy and...heat all surfaces of the mold to 250F. The higher interior temperature is advantageous in pouring castings with thin sections such as impeller blades

  15. Development and application of titanium alloy casting technology in China

    Institute of Scientific and Technical Information of China (English)

    NAN Hai; XIE Cheng-mu; ZHAO Jia-qi

    2005-01-01

    The development and research of titanium cast alloy and its casting technology, especially its application inaeronautical industry in China are presented. The technology of molding, melting and casting of titanium alloy, casting quality control are introduced. The existing problems and development trend in titanium alloy casting technology are also discussed.

  16. Self-assembly in casting solutions of block copolymer membranes

    KAUST Repository

    Marques, Debora S.

    2013-01-01

    Membranes with exceptional pore regularity and high porosity were obtained from block copolymer solutions. We demonstrate by small-angle X-ray scattering that the order which gives rise to the pore morphology is already incipient in the casting solution. Hexagonal order was confirmed in PS-b-P4VP 175k-b-65k solutions in DMF/THF/dioxane with concentrations as high as 24 wt%, while lamellar structures were obtained in more concentrated solutions in DMF or DMF/dioxane. The change in order has been understood with the support of dissipative particle dynamic modeling. © 2013 The Royal Society of Chemistry.

  17. Analysis and Evaluation of Novel Al-Mg-Sc-Zr Aerospace Alloy Strip Produced Using the Horizontal Single Belt Casting (HSBC) Process

    Science.gov (United States)

    Ge, Sa; Celikin, Mert; Isac, Mihaiela; Guthrie, Roderick I. L.

    2015-04-01

    Horizontal single belt casting (HSBC) is a near net shape casting process in which molten metal is directly cast into thin strips, at high cooling rates (order of several 100 °C/s), with the potential for high volume, friction free, continuous production of metal strips. This casting process was used in the present work to produce strips of Al-Mg alloys in the AA5000 series, with additions of Sc and Zr. Such aluminum alloys show exceptional potential as a structural material for transportation/aerospace applications. To demonstrate the suitability of the HSBC process to manufacture competitive strip products of Al-Mg-Sc-Zr, the mechanical properties and microstructures of the strips produced using the HSBC process were compared with conventionally cast products. The effects of annealing on the mechanical properties of the strip-cast Al-Mg-Sc-Zr alloys were also investigated.

  18. Technological Aspects of Low-Alloyed Cast Steel Massive Casting Manufacturing

    Directory of Open Access Journals (Sweden)

    Szajnara J.

    2013-12-01

    Full Text Available In the paper authors have undertaken the attempt of explaining the causes of cracks net occurrence on a massive 3-ton cast steel casting with complex geometry. Material used for casting manufacturing was the low-alloyed cast steel with increased wear resistance modified with vanadium and titanium. The studies included the primary and secondary crystallization analysis with use of TDA and the qualitative and quantitative analysis of non-metallic inclusions.

  19. Cast functional accessories for heat treatment furnaces

    Directory of Open Access Journals (Sweden)

    A. Drotlew

    2010-10-01

    Full Text Available The study gives examples of the cast functional accessories operating in furnaces for the heat treatment of metals and alloys. The describeddesign solutions of castings and their respective assemblies are used for charge preparation and handling. They were put in systematicorder depending on furnace design and the technological purpose of heat treatment. Basic grades of austenitic cast steel, used for castings of this type, were enumerated, and examples of general guidelines formulated for their use were stated. The functional accessories described in this study were designed and made by the Foundry Research Laboratory of West Pomeranian University of Technology.

  20. Vacuum-sealed casting process under pressure

    Institute of Scientific and Technical Information of China (English)

    LI Chen-xi; GUO Tai-ming; WU Chun-jing; WANG Hong

    2006-01-01

    A new casting method, the vacuum-sealed mold casting under pressure, has been developed, and thin wall iron castings with high precision and smooth surface have been produced successfully with this casting method. The experimental results show that the liquid iron has a very excellent filling ability because a high negative pressure is formed in the mold cavity during filling process. The vacuum-sealed mold under pressure has very high compressive strength greater than 650 kPa, which is 3-4 times as high as that of the molds produced by high-pressure molding process or vacuum-sealed molding process.

  1. Friction Stir Processing of Cast Superalloys Project

    Data.gov (United States)

    National Aeronautics and Space Administration — This SBIR effort examines the feasibility of an innovative fabrication technology incorporating sand casting and friction stir processing (FSP) for producing...

  2. The thermal analysis and derivative bronzes cast to plaster moulds

    Directory of Open Access Journals (Sweden)

    B. Pisarek

    2009-07-01

    Full Text Available It plaster moulds gets casted the alloys of following metals: Al, Cu, Ag, Au in precise and artistic founding. The investigation of the crys-tallization of bronzes in hot plaster moulds the method of the thermal analysis and derivative (TDA was not realized out so far. Probe TDAg and tripod enabling the execution of measurements on inductive casting machine INDUTHERM-VC 500D were designed for this technology especially. It was confirmed that one the method TDA can identify the crystallization process of the bronze in hot plaster moulds. The investigations of the superficial distribution of the concentration of elements in the microstructure of the studied grades of the bronze on X-ray microanalizer were conducted. It results that they be subject to in bronze CuSn10-C (B10 and the CuSn5Zn5Pb5-C (B555 of strong microsegregation from conducted investigations: Pb, Sn and Sb. The single separates of intermetallic phase κ was identified in the bronze B10 rich first of all in Zn, Sn, Sb and Fe, and two intermetallic phase, one rich were identified in the bronze B555 first of all in Zn, Sb, (Nor, Fe and second rich in Sn, Sb, (Nor, Fe. The most homogeneous microstructure from the bronze CuAl10Fe5Ni5-C (BA1055 is characterizes among the studied grades of the bronze in the cast state.

  3. Electrochemical behavior of Co-Cr and Ni-Cr dental cast alloys

    Institute of Scientific and Technical Information of China (English)

    Viswanathan S. SAJI; Han-Cheol CHOE

    2009-01-01

    The cast structures influencing the electrochemical corrosion behavior of Co-Cr and Ni-Cr dental alloys were studied using potentiodynamic polarization and AC impedance in 0.9% (mass fraction) NaCl solution at (37±1) ℃. The phase and microstructure of the alloys that were fabricated using two different casting methods viz. centrifugal casting and high frequency induction casting, were examined using X-ray diffraction analysis, scanning electron microscopy and energy dispersive spectroscopy. The roles of alloying elements and the passive film homogeneity on the corrosion resistance of Co-Cr-Mo and Ni-Cr-Mo dental cast alloys were reviewed. The results of electrochemical study show that the dependence of corrosion resistance on the microstructure associated with the casting methods is marginal. The Co-Cr alloy exhibits more desirable corrosion resistance properties than the Ni-Cr alloy. There is severe preferential dissolution of Ni-rich, Cr and Mo depleted zones in the Ni-Cr alloy.

  4. Removal of arsenate and arsenite from aqueous solution by waste cast iron.

    Science.gov (United States)

    Choi, Nag-Choul; Kim, Song-Bae; Kim, Soon-Oh; Lee, Jae-Won; Park, Jun-Boum

    2012-01-01

    The removal of As(III) and As(V) from aqueous solution was investigated using waste cast iron, which is a byproduct of the iron casting process in foundries. Two types of waste cast iron were used in the experiment: grind precipitate dust (GPD) and cast iron shot (CIS). The X-ray diffraction analysis indicated the presence of Feo on GPD and CIS. Batch experiments were performed under different concentrations of As(III) and As(V) and at various initial pH levels. Results showed that waste cast iron was effective in the removal of arsenic. The adsorption isotherm study indicated that the Langmuir isotherm was better than the Freundlich isotherm at describing the experimental result. In the adsorption of both As(IH) and As(V), the adsorption capacity of GPD was greater than CIS, mainly due to the fact that GPD had higher surface area and weight percent of Fe than CIS. Results also indicated the removal of As(III) and As(V) by GPD and CIS was influenced by the initial solution pH, generally decreasing with increasing pH from 3.0 to 10.5. In addition, both GPD and CIS were more effective at the removal of As(III) than As(V) under given experimental conditions. This study demonstrates that waste cast iron has potential as a reactive material to treat wastewater and groundwater containing arsenic.

  5. Thermal stress analysis method considering geometric effect of risers in sand mold casting process

    Institute of Scientific and Technical Information of China (English)

    S Y Kwak; HY Hwang; C Cho

    2014-01-01

    Solidification and fluid flow analysis using computer simulation is a current common practice. There is also a high demand for thermal stress analysis in the casting process because casting engineers want to control the defects related to thermal stresses, such as large deformation and crack generation during casting. The riser system is an essential part of preventing the shrinkage defects in the casting process, and it has a great influence on thermal phenomena. The analysis domain is dramatical y expanded by attaching the riser system to a casting product due to its large volume, and it makes FEM mesh generation difficult. However, it is difficult to study and solve the above proposed problem caused by riser system using traditional analysis methods which use single numerical method such as FEM or FDM. In this paper, some research information is presented on the effects of the riser system on thermal stress analysis using a FDM/FEM hybrid method in the casting process simulation. The results show the optimal conditions for stress analysis of the riser model in order to save computation time and memory resources.

  6. Trends in the Production of Castings in the World and in Poland in the XXI Century

    Directory of Open Access Journals (Sweden)

    Soiński M.S.

    2016-06-01

    Full Text Available The paper presents data concerning the total production of castings over the 2000-2014 period, both on a global scale, and in Poland. The basic types of casting alloys were taken into account. Changes in the production volume and structure over the period of the analysed 15 years were pointed out with respect to countries leading in foundry production. The topmost position in the world foundry industry is held by China for several years (with almost 45% share in the foundry market, the second place is taken by India (with almost 9% share. A distinct reduction in the shares of the once significant producers of castings, such as USA, Japan, Germany, Russia, Italy, or France, was observed over the 2000-2014 period. Poland had a share of 1.16% in 2000, and of 1.02% in 2014. Comparing the detailed data concerning the years 2000 and 2014, one can see that the fractions of castings made of ductile iron, cast steel, aluminium alloys, or magnesium alloys increase on a global scale, while such alloys as grey cast iron or malleable are in decline.

  7. The temperature gradient on section of casting in process of primary crystallization of chromium cast iron

    OpenAIRE

    2008-01-01

    The methodology of defining in article was introduced the temperature gradient in process of primary crystallization during cooling the casting from chromium cast iron on basis of measurements of thermal field in test DTA-K3. Insert also the preliminary results of investigations of influence temperature gradient on structure of studied wear resistance chromium cast iron.

  8. The temperature gradient on section of casting in process of primary crystallization of chromium cast iron

    Directory of Open Access Journals (Sweden)

    A. Studnicki

    2008-08-01

    Full Text Available The methodology of defining in article was introduced the temperature gradient in process of primary crystallization during cooling the casting from chromium cast iron on basis of measurements of thermal field in test DTA-K3. Insert also the preliminary results of investigations of influence temperature gradient on structure of studied wear resistance chromium cast iron.

  9. Determination of effective axion masses in the helium-3 buffer of CAST

    Energy Technology Data Exchange (ETDEWEB)

    Ruz, J

    2011-11-18

    The CERN Axion Solar Telescope (CAST) is a ground based experiment located in Geneva (Switzerland) searching for axions coming from the Sun. Axions, hypothetical particles that not only could solve the strong CP problem but also be one of the favored candidates for dark matter, can be produced in the core of the Sun via the Primakoff effect. They can be reconverted into X-ray photons on Earth in the presence of strong electromagnetic fields. In order to look for axions, CAST points a decommissioned LHC prototype dipole magnet with different X-ray detectors installed in both ends of the magnet towards the Sun. The analysis of the data acquired during the first phase of the experiment yielded the most restrictive experimental upper limit on the axion-to-photon coupling constant for axion masses up to about 0.02 eV/c{sup 2}. During the second phase, CAST extends its mass sensitivity by tuning the electron density present in the magnetic field region. Injecting precise amounts of helium gas has enabled CAST to look for axion masses up to 1.2 eV/c{sup 2}. This paper studies the determination of the effective axion masses scanned at CAST during its second phase. The use of a helium gas buffer at temperatures of 1.8 K has required a detailed knowledge of the gas density distribution. Complete sets of computational fluid dynamic simulations validated with experimental data have been crucial to obtain accurate results.

  10. High Density Die Casting (HDDC): new frontiers in the manufacturing of heat sinks

    Science.gov (United States)

    Sce, Andrea; Caporale, Lorenzo

    2014-07-01

    Finding a good solution for thermal management problems is every day more complex. due to the power density and the required performances. When a solution suitable for high volumes is needed. die-casting and extrusion are the most convenient technologies. However designers have to face the well-known limitations for those processes. High Density Die Casting (HDDC) is a process under advanced development. in order to overcome the extrusion and traditional die casting limits by working with alloys having much better thermal performances than the traditional die-casting process. while keeping the advantages of a flexible 3D design and a low cost for high volumes. HDDC offers the opportunity to design combining different materials (aluminium and copper. aluminium and stainless steel) obtaining a structure with zero porosity and overcoming some of die-casting limits. as shown in this paper. A dedicated process involving embedded heat pipes is currently under development in order to offer the possibility to dramatically improve the heat spreading.

  11. Spray casting project final report

    Energy Technology Data Exchange (ETDEWEB)

    Churnetski, S.R.; Thompson, J.E.

    1996-08-01

    Lockheed Martin Energy Systems, Inc. (Energy Systems), along with other participating organizations, has been exploring the feasibility of spray casting depleted uranium (DU) to near-net shape as a waste minimization effort. Although this technology would be useful in a variety of applications where DU was the material of choice, this effort was aimed primarily at gamma-shielding components for use in storage and transportation canisters for high-level radioactive waste, particularly in the Multipurpose Canister (MPC) application. In addition to the waste-minimization benefits, spray casting would simplify the manufacturing process by allowing the shielding components for MPC to be produced as a single component, as opposed to multiple components with many fabrication and assembly steps. In earlier experiments, surrogate materials were used to simulate the properties (specifically reactivity and density) of DU. Based on the positive results from those studies, the project participants decided that further evaluation of the issues and concerns that would accompany spraying DU was warranted. That evaluation occupied substantially all of Fiscal Year 1995, yielding conceptual designs for both an intermediate facility and a production facility and their associated engineering estimates. An intermediate facility was included in this study to allow further technology development in spraying DU. Although spraying DU to near-net shape seems to be feasible, a number of technical, engineering, and safety issues would need to be evaluated before proceeding with a production facility. This report is intended to document the results from the spray-casting project and to provide information needed by anyone interested in proceeding to the next step.

  12. Microdefects in cast multicrystalline silicon

    Energy Technology Data Exchange (ETDEWEB)

    Wolf, E.; Klinger, D.; Bergmann, S. [Inst. of Crystal Growth Berlin (Germany)

    1995-08-01

    The microdefect etching behavior of cast multicrystalline BAYSIX and SILSO samples is mainly the same as that of EFG silicon, in spite of the very different growth parameters applied to these two techniques and the different carbon contents of the investigated materials. Intentional decorating of mc silicon with copper, iron and gold did not influence the results of etching and with help of infrared transmission microscopy no metal precipitates at the assumed microdefects could be established. There are many open questions concerning the origin of the assumed, not yet doubtless proved microdefects.

  13. Control of Cast Iron Microstructure

    Science.gov (United States)

    Graham, J.; Lillybeck, N.; Franco, N.; Stefanescu, D. M.

    1985-01-01

    The use of microgravity for industrial research in the processing of cast iron was investigated. Solidification experiments were conducted using the KC-135 and F-104 aircraft, and an experiment plan was developed for follow-on experiments using the Shuttle. Three areas of interest are identified: (1) measurement of thermophysical properties in the melt; (2) understanding of the relative roles of homogeneous nucleation, grain multiplication, and innocultants in forming the microstructure; and (3) exploring the possibility of obtaining an aligned graphite structure in hypereutectic Fe, Ni, and Co.

  14. Effects of casting and post casting annealing on xylene isomer transport properties of Torlon® 4000T films

    KAUST Repository

    Chafin, Raymond

    2010-07-01

    Procedures for Torlon® 4000T membrane formation were developed to provide attractive and repeatable xylene separation properties. Torlon® 4000T membrane films cast by our method were investigated in terms of thermally induced imidization, molecular weight enhancement, and solvent removal. After development of the Torlon® 4000T casting procedure, pervaporation of a xylene mixture (i.e. 30% para-xylene, 30% meta-xylene, 30% ortho-xylene, and 10% ethylbenzene) was performed in both Torlon® 4000T and post casting annealed Torlon® 4000T films. The xylene pervaporation in annealed Torlon® 4000T film at 200°C gave a permeability of 0.25 Barrer and a selectivity of 3.1 (para/ortho) and 2.1 (para/meta) respectively. A so-called " permeability collapse" reflecting an accelerated reduction in the free volume is consistent with significant temperature-induced changes in the films observed after thermal annealing at 300°C. This conditioning effect is induced by a combination of heat treatment and the presence of the interacting aromatic penetrants. Optical methods were used to verify that the density of annealed samples exposed to xylene for 5 days eventually increased, suggesting that the membrane is originally swollen upon initial xylene exposure, and then relaxes to a more densified, and more discriminating state. © 2010 Elsevier Ltd.

  15. Tribological Properties of AlSi11-SiCp Composite Castings Produced by Pressure Die Casting Method

    Directory of Open Access Journals (Sweden)

    Konopka Z.

    2014-08-01

    Full Text Available The measurement results concerning the abrasive wear of AlSi11-SiC particles composites are presented in paper. The method of preparing a composite slurry composed of AlSi11 alloy matrix and 10, 20% vol.% of SiC particles, as well as the method of its high-pressure die casting was described. Composite slurry was injected into metal mould of cold chamber pressure die cast machine and castings were produced at various values of the piston velocity in the second stage of injection, diverse intensification pressure values, and various injection gate width values. Very good uniform arrangement of SiC particles in volume composite matrix was observed and these results were publicated early in this journal. The kinetics of abrasive wear and correlation with SiC particles arrangement in composite matrix were presented. Better wear resistance of composite was observed in comparison with aluminium alloy. Very strong linear correlation between abrasive wear and particle arrangement was observed. The conclusion gives the analysis and the interpretation of the obtained results.

  16. X-Ray Microtomographic Characterization of Porosity in Aluminum Alloy A356

    Science.gov (United States)

    Lashkari, Omid; Yao, Lu; Cockcroft, Steve; Maijer, Daan

    2009-04-01

    The presence of microporosity can, in certain circumstances, lead to a significant reduction in the mechanical properties of cast aluminum alloys. The size of the microporosity is especially crucial to the performance of castings in fatigue applications. The aim of this study is to investigate the effect of cooling rate and degassing time on the formation and evolution of microporosity in aluminum alloy A356 (Al-7Si-0.3Mg) castings using traditional metallography and X-ray microtomography (XMT) methods. The final results clearly confirm that increasing the cooling rate and degassing time yield lower microporosity within the microstructure. The XMT analysis enabled the calculation of the volume fraction and size distribution of microporosity. The XMT analysis revealed a bimodel distribution of pores with one population of small pores and a second population of large pores. The large population has been attributed to hydrogen gas solubility, whereas the smaller population is proposed to be linked to the localized entrapment of liquid metal occurring at the end of mass feeding.

  17. Selection of the temperature of casting the bronzes to plaster moulds

    Directory of Open Access Journals (Sweden)

    B. Pisarek

    2009-07-01

    Full Text Available The results of the investigations of the process of solidification of the bronze CuSn5Zn5Pb5-C (B555 and CuSn10-C (B10 in the hot plaster mould show in the work. For four temperatures of casting: 1200 ° C, 1180 ° C, 1160 ° C and 1140 ° C was conducted the investi-gation: the size of contraction cavity, the fulfillment of the mould cavity formative the casts of test slats about the thickness: 4 mm, 0,8 mm and 0,5 mm. It was conducted the investigation the processes sets in the arrangement the cast-mould and X-ray analysis phase XRD of compound coming into being in indirect layer created among mould and cast in the result of the thermal decomposition of the anhy-drite. It results that the temperature 1140 ° C is the optimum temperature of casting the bronze to hot plaster mould from carried out investiga-tions. The minimum thickness of the wall of the cast from the bronze B555 is 0.5 mm, and from the bronze B10 0.8 mm.The realization of casts about thinner walls is made difficult because of giving off formed gases in the result of the thermal decomposition of the anhydrite. The products of the decomposition of the anhydrite react with elements steps in the chemical composition of studied bronzes, create in the arrangement the cast-mould the indirect layer folded from: sulphites, sulphides, oxides and clean metals (Pb or their compounds, especially Sn and Sb.

  18. Microstructure Characteristics of the Eutectics of Die Cast AM60B Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    Mengwu Wu; Shoumei Xiong

    2011-01-01

    Under the cold-chamber high pressure die casting (HPDC) process, samples were produced with AM60B magnesium alloy to investigate the microstructure characteristics of the eutectics, especially focusing on the constitution, morphology and distribution of the eutectics over cross section of the castings. Attentions were also paid to study the effect of heat treatment on the eutectics in the die castings. Based on experimental analysis using optical microscopy (OM), X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy-dispersive spectroscopy (EDS), it was determined that fully divorced eutectics consisting of a-Mg and β-Mg17Al12 appeared at the grain boundary of the primary α-Mg in the as-cast microstructure. Islands and networks of β-Mg17Al12 phase were observed in the central region of the castings, while the β-Mg17Al12 phase revealed a more dispersed and granular morphology on the surface layer. The two phases ratio β/α in the central region of the castings was approximately 10%, which was higher than that on the surface layer. Besides, the defect bands contained a higher percentage of the eutectics than the adjacent regions. After aging treatment (T6), only a-Mg phase was detected by XRD in the AM60B magnesium alloy, though a small amount of precipitated β-Mg17Al12 phase was observed at the grain boundary. In contrast to the microstructure of die cast AZ91D magnesium alloy under the same T6 heat treatment, no discontinuous precipitation of the β-Mg17Al12 phase was observed in AM60B magnesium alloy die castings.

  19. Synthesis and structural evaluation of freeze-cast porous alumina

    Energy Technology Data Exchange (ETDEWEB)

    Souza, Douglas F., E-mail: souzadf@outlook.com [Department of Metallurgical and Materials Engineering, Federal University of Minas Gerais — UFMG, Avenida Presidente Antônio Carlos, 6627, Campus UFMG, Belo Horizonte, MG CEP: 31270-901, Escola de Engenharia, bloco 2, sala 2230 (Brazil); Nunes, Eduardo H.M., E-mail: eduardohmn@gmail.com [Department of Metallurgical and Materials Engineering, Federal University of Minas Gerais — UFMG, Avenida Presidente Antônio Carlos, 6627, Campus UFMG, Belo Horizonte, MG CEP: 31270-901, Escola de Engenharia, bloco 2, sala 2230 (Brazil); Pimenta, Daiana S.; Vasconcelos, Daniela C.L. [Department of Metallurgical and Materials Engineering, Federal University of Minas Gerais — UFMG, Avenida Presidente Antônio Carlos, 6627, Campus UFMG, Belo Horizonte, MG CEP: 31270-901, Escola de Engenharia, bloco 2, sala 2230 (Brazil); Nascimento, Jailton F.; Grava, Wilson [Petrobras/CENPES, Avenida Horácio Macedo 950, Cidade Universitária, Ilha do Fundão, Rio de Janeiro, RJ CEP:21941-915 (Brazil); Houmard, Manuel [Department of Materials Engineering and Civil Construction, Federal University of Minas Gerais — UFMG, Avenida Presidente Antônio Carlos, 6627, Campus UFMG, Belo Horizonte, MG CEP: 31270-901, Escola de Engenharia, bloco 1, sala 3304 (Brazil); Vasconcelos, Wander L., E-mail: wlv@demet.ufmg.br [Department of Metallurgical and Materials Engineering, Federal University of Minas Gerais — UFMG, Avenida Presidente Antônio Carlos, 6627, Campus UFMG, Belo Horizonte, MG CEP: 31270-901, Escola de Engenharia, bloco 2, sala 2230 (Brazil)

    2014-10-15

    In this work we fabricated alumina samples by the freeze-casting technique using tert-butanol as the solvent. The prepared materials were examined by scanning electron microscopy and X-ray microtomography. Next, they were coated with sol–gel silica films by dip-coating. Permeability tests were carried out in order to assess the permeation behavior of the materials processed in this study. We observed that the sintering time and alumina loading showed a remarkable effect on both the structural properties and flexural strength of the freeze-cast samples. Nitrogen adsorption tests revealed that the silica prepared in this study exhibited a microporous structure. It was observed that the presence of silica coatings on the alumina surface decreased the CO{sub 2} permeance by about one order of magnitude. Because of the similar kinetic diameters of nitrogen and carbon dioxide, the CO{sub 2}/N{sub 2} system showed a separation efficiency that was lower than that observed for the He/CO{sub 2} and He/N{sub 2} systems. We noticed that increasing the feed pressure improved the separation capacity of the obtained materials. - Highlights: • Porous alumina samples obtained by the freeze-casting technique • Microporous silica coating prepared by a simple sol–gel dip-coating methodology • Samples examined by SEM, μ-CT, and nitrogen sorption tests • Mechanical tests were carried out in the freeze-cast samples. • The presence of silica coatings on the alumina surface decreased the CO{sub 2} permeance.

  20. Clean cast steel technology. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Bates, C.E.; Griffin, J.A.

    1998-06-01

    This report documents the results obtained from the Clean Cast Steel Technology Program financially supported by the DOE Metal Casting Competitiveness Research Program and industry. The primary objective of this program is to develop technology for delivering steel free of oxide macroinclusions to mold cavities. The overall objective is to improve the quality of cast steel by developing and demonstrating the technology for substantially reducing surface and sub-surface oxide inclusions. Two approaches are discussed here. A total of 23 castings were produced by submerge pouring along with sixty conventionally poured castings. The submerged poured castings contained, on average, 96% fewer observable surface inclusions (11.9 vs 0.4) compared to the conventionally poured cast parts. The variation in the population of surface inclusions also decreased by 88% from 5.5 to 0.7. The machinability of the casting was also improved by submerged pouring. The submerge poured castings required fewer cutting tool changes and less operator intervention during machining. Subsequent to these trials, the foundry has decided to purchase more shrouds for continued experimentation on other problem castings where submerge pouring is possible. An examination of melting and pouring practices in four foundries has been carried out. Three of the four foundries showed significant improvement in casting quality by manipulating the melting practice. These melting practice variables can be grouped into two separate categories. The first category is the pouring and filling practice. The second category concerns the concentration of oxidizable elements contained in the steel. Silicon, manganese, and aluminum concentrations were important factors in all four foundries. Clean heats can consistently be produced through improved melting practice and reducing exposure of the steel to atmospheric oxygen during pouring and filling.

  1. The Role of Indian Caste Identity and Caste Inconsistent Norms on Status Representation.

    Science.gov (United States)

    Sankaran, Sindhuja; Sekerdej, Maciek; von Hecker, Ulrich

    2017-01-01

    The Indian caste system is a complex social structure wherein social roles like one's profession became 'hereditary,' resulting in restricted social mobility and fixed status hierarchies. Furthermore, we argue that the inherent property of caste heightens group identification with one's caste. Highly identified group members would protect the identity of the group in situations when group norms are violated. In this paper, we were interested in examining the consequence of caste norm violation and how an individual's status is mentally represented. High caste norms are associated with moral values while the lower caste norms are associated with immorality. We predicted a 'black sheep effect,' that is, when high caste individuals' group identity (caste norm violation condition) is threatened their salient high caste identity would increase, thereby resulting in devaluing the status of their fellow in-group member if the latter is perceived as perpetrator. We presented participants with a social conflict situation of a victim and a perpetrator that is 'Caste norm consistent' (Lower caste individual as a perpetrator and higher caste individual as a victim) and vice versa 'Caste norm inconsistent' condition (higher caste individual as perpetrator and lower caste individual as a victim). Then, participants had to choose from nine pictorial depictions representing the protagonists in the story on a vertical line, with varying degrees of status distance. Results showed evidence for the black sheep effect and, furthermore, revealed that no other identity (religious, national, and regional) resulted in devaluing the status of fellow in-group member. These results help us understand the 'black sheep' effect in the context of moral norms and status representation and are discussed in the framework of the Indian society.

  2. Validation of stress prediction during solidification of cast components

    CSIR Research Space (South Africa)

    Paine, AP

    2007-07-01

    Full Text Available designed box shaped experimental casting was used to validate the commercial finite-element code ProCAST (casting simulation software), with respect to distortions as well as residual stresses....

  3. Accuracy of stereolithography additive casts used in a digital workflow

    DEFF Research Database (Denmark)

    Al-Imam, Hiba; Gram, Mia; Benetti, Ana R

    2017-01-01

    additive (SLA) casts from 2 manufacturers: 9 Dreve SLA casts and 9 Scanbiz SLA casts. All casts were then scanned 9 times with an extraoral scanner to produce the reference data set. Trueness was evaluated by superimposing the data sets obtained by scanning the casts with the reference data set. Precision...... 95.3%, IQR 16.7) and the least RMS (median 25.8 μm, IQR 14.6), followed by Dreve and Scanbiz. Differences in RMS were observed between gypsum and the SLA casts (P... (within 50 μm) and the least RMS, followed by Scanbiz and Dreve. CONCLUSIONS: This study found that gypsum casts had higher accuracy than SLA casts. Within 50 μm, gypsum casts were better than Scanbiz SLA casts, while gypsum casts and Dreve SLA casts had similar trueness. Significant differences were...

  4. PERFECTION OF TECHNOLOGY OF CASTINGS PRODUCTION TECHNOLOGY BY CONSUMABLE PATTERNS

    OpenAIRE

    N. I. Urbanovich; O. S. Komarov; V. I. Volosatikov; M. I. Kurbatov; V. G. Pavlovich

    2008-01-01

    The role of closed air gates at casting by gasified models of non-casting polystyrene in the process of castings defects elimination, connected with creation of non-gasified products of polystyrene thermodestruction, is studied.

  5. PERFECTION OF TECHNOLOGY OF CASTINGS PRODUCTION TECHNOLOGY BY CONSUMABLE PATTERNS

    Directory of Open Access Journals (Sweden)

    N. I. Urbanovich

    2008-01-01

    Full Text Available The role of closed air gates at casting by gasified models of non-casting polystyrene in the process of castings defects elimination, connected with creation of non-gasified products of polystyrene thermodestruction, is studied.

  6. Energy use in selected metal casting facilities - 2003

    Energy Technology Data Exchange (ETDEWEB)

    Eppich, Robert E. [Eppich Technologies, Syracuse, IN (United States)

    2004-05-01

    This report represents an energy benchmark for various metal casting processes. It describes process flows and energy use by fuel type and processes for selected casting operations. It also provides recommendations for improving energy efficiency in casting.

  7. Technological parameters of die casting and quality of casting from EN AC46500 alloy

    Directory of Open Access Journals (Sweden)

    Š. Gašpár

    2016-07-01

    Full Text Available Die casting represents the highest technological level of metal mold casting. This technology enables production of almost all final products without necessity of further processing. The important aspect of efficiency and production is a proper casting parameters setting. In the submitted paper following die casting parameters are analyzed: plunger pressing speed and pressure. The studied parameters most significantly affect a qualitative of castings from EN AC46500 alloy and they influence the most a gained porosity level as well as basic mechanical properties represented by permanent deformations.

  8. Laboratory grey cast iron continuous casting line with electromagnetic forced convection support

    Directory of Open Access Journals (Sweden)

    J. Szajnar

    2010-07-01

    Full Text Available The article describes the construction of a 20 mm diameter grey cast iron ingots continuous casting laboratory line. This line is made ofthree main units: melting unit (induction furnace, casting unit and the pulling unit. In order to improve the homogeneity of themicrostructure of ingots (by applying forced convection of liquid metal during the crystallization process in this case a crystallizer system generating the forced movement of liquid metal based on a system of electrical power windings of the AC specific frequency. Thissolution allowed to obtain a homogeneous microstructure of the continuous casting of cast iron EN-GJL-200 species.

  9. DEVELOPMENTS IN THE FIELD OF STEEL AND CAST IRON

    Directory of Open Access Journals (Sweden)

    E. B. Ten

    2013-01-01

    Full Text Available The article describes the use of a number of promising casting technologies applied to produce the castings of steel and cast iron with special properties. Such as, technology of centrifugal casting of large-size workpieces made of steel, forecasting method composition of slag in the smelting of high-manganese steels, method of complex modifying chromium cast irons, analysis of properties of perspective high-alloy aluminium cast iron.

  10. Casting fine grained, fully dense, strong inorganic materials

    Energy Technology Data Exchange (ETDEWEB)

    Brown, Sam W.; Spencer, Larry S.; Phillips, Michael R.

    2015-11-24

    Methods and apparatuses for casting inorganic materials are provided. The inorganic materials include metals, metal alloys, metal hydrides and other materials. Thermal control zones may be established to control the propagation of a freeze front through the casting. Agitation from a mechanical blade or ultrasonic energy may be used to reduce porosity and shrinkage in the casting. After solidification of the casting, the casting apparatus may be used to anneal the cast part.

  11. Mechanical Properties of Squeeze-Cast A356 Composites Reinforced With B4C Particulates

    Science.gov (United States)

    Mazahery, Ali; Ostad Shabani, Mohsen

    2012-02-01

    In this study, different volume fractions of B4C particles were incorporated into the aluminum alloy by a mechanical stirrer, and squeeze-cast A356 matrix composites reinforced with B4C particles were fabricated. Microstructural characterization revealed that the B4C particles were distributed among the dendrite branches, leaving the dendrite branches as particle-free regions in the material. It also showed that the grain size of aluminum composite is smaller than that of monolithic aluminum. X-ray diffraction studies also confirmed the existence of boron carbide and some other reaction products such as AlB2 and Al3BC in the composite samples. It was observed that the amount of porosity increases with increasing volume fraction of composites. The porosity level increased, since the contact surface area was increased. Tensile behavior and the hardness values of the unreinforced alloy and composites were evaluated. The strain-hardening behavior and elongation to fracture of the composite materials appeared very different from those of the unreinforced Al alloy. It was noted that the elastic constant, strain-hardening and the ultimate tensile strength (UTS) of the MMCs are higher than those of the unreinforced Al alloy and increase with increasing B4C content. The elongation to fracture of the composite materials was found very low, and no necking phenomenon was observed before fracture. The tensile fracture surface of the composite samples was indicative of particle cracking, interface debonding, and deformation constraint in the matrix and revealed the brittle mode of fracture.

  12. Low Background Micromegas in CAST

    DEFF Research Database (Denmark)

    Garza, J G; Aune, S.; Aznar, F.

    2014-01-01

    Solar axions could be converted into x-rays inside the strong magnetic field of an axion helioscope, triggering the detection of this elusive particle. Low background x-ray detectors are an essential component for the sensitivity of these searches. We report on the latest developments of the Micr...

  13. Geometric aspects of the casting process

    NARCIS (Netherlands)

    Ahn, H.-K.

    2002-01-01

    Manufacturing is the process of converting raw materials into useful products. Among the most important manufacturing processes, casting is a commonly used manufacturing process for plastic and metal objects. The industrial casting process consists of two stages. First, liquid is filled into a cavit

  14. Theory of Cast Formation in Electrophoretic Deposition

    NARCIS (Netherlands)

    Biesheuvel, P. Maarten; Verweij, Henk

    1999-01-01

    The rate of cast formation in electrophoretic deposition is described by a combination of the equation of continuity for the suspension phase with expressions for the particle velocity and the movement of the cast-suspension boundary. The assumptions necessary to arrive at the well-known equations o

  15. Model castings with composite surface layer - application

    Directory of Open Access Journals (Sweden)

    J. Szajnar

    2008-10-01

    Full Text Available The paper presents a method of usable properties of surface layers improvement of cast carbon steel 200–450, by put directly in foundingprocess a composite surface layer on the basis of Fe-Cr-C alloy. Technology of composite surface layer guarantee mainly increase inhardness and aberasive wear resistance of cast steel castings on machine elements. This technology can be competition for generallyapplied welding technology (surfacing by welding and thermal spraying. In range of studies was made cast steel test castings withcomposite surface layer, which usability for industrial applications was estimated by criterion of hardness and aberasive wear resistance of type metal-mineral and quality of joint cast steel – (Fe-Cr-C. Based on conducted studies a thesis, that composite surface layer arise from liquid state, was formulated. Moreover, possible is control of composite layer thickness and its hardness by suitable selection of parameters i.e. thickness of insert, pouring temperature and solidification modulus of casting. Possibility of technology application of composite surface layer in manufacture of cast steel slide bush for combined cutter loader is presented.

  16. Engineering design of centrifugal casting machine

    Science.gov (United States)

    Kusnowo, Roni; Gunara, Sophiadi

    2017-06-01

    Centrifugal casting is a metal casting process in which metal liquid is poured into a rotating mold at a specific temperature. Given round will generate a centrifugal force that will affect the outcome of the casting. Casting method is suitable in the manufacture of the casting cylinder to obtain better results. This research was performed to design a prototype machine by using the concept of centrifugal casting. The design method was a step-by-step systematic approach in the process of thinking to achieve the desired goal of realizing the idea and build bridges between idea and the product. Design process was commenced by the conceptual design phase and followed by the embodiment design stage and detailed design stage. With an engineering design process based on the method developed by G. E. Dieter, draft prototype of centrifugal casting machine with dimension of 550×450×400 mm, ¼ HP motor power, pulley and belt mechanism, diameter of 120-150mm, simultaneously with the characteristics of simple casting product, easy manufacture and maintenance, and relatively inexpensive, was generated.

  17. Detection of Cast Shadows in Surveillance Applications

    DEFF Research Database (Denmark)

    Erbou, Søren G.; Sørensen, Helge Bjarne Dissing; Stage, Bjarne

    2005-01-01

    Cast shadows from moving objects reduce the general ability of robust classification and tracking of these objects, in outdoor surveillance applications. A method for segmentation of cast shadows is proposed, combining statistical features with a new similarity feature, derived from a physics...

  18. Iron/Phosphorus Alloys for Continuous Casting

    Science.gov (United States)

    Dufresne, E. R.

    1986-01-01

    Continuous casting becomes practicable because of reduced eutectic temperature. Experimental ferrous alloy has melting point about 350 degrees C lower than conventional steels, making possible to cast structural members and eliminating need for hot rolling. Product has normal metal structure and good physical properties. Process used to make rails, beams, slabs, channels, and pipes.

  19. High resolution lung airway cast segmentation with proper topology suitable for computational fluid dynamic simulations.

    Science.gov (United States)

    Carson, James P; Einstein, Daniel R; Minard, Kevin R; Fanucchi, Michelle V; Wallis, Christopher D; Corley, Richard A

    2010-10-01

    Developing detailed lung airway models is an important step towards understanding the respiratory system. While modern imaging and airway casting approaches have dramatically improved the potential detail of such models, challenges have arisen in image processing as the demand for greater detail pushes the image processing approaches to their limits. Airway segmentations with proper topology have neither loops nor invalid voxel-to-voxel connections. Here we describe a new technique for segmenting airways with proper topology and apply the approach to an image volume generated by magnetic resonance imaging of a silicone cast created from an excised monkey lung.

  20. The production of synthetic cast iron in aspect of less environmental nuisance

    Directory of Open Access Journals (Sweden)

    K. Janerka

    2010-04-01

    Full Text Available The issues of synthetic cast iron production on the steel scrap basis were presented in the paper. The steel scrap volume increase in solidcharge is undoubtedly beneficial from the environmental point of view because it is a waste material. The pig iron amount decrease oreven its complete elimination from the solid charge allows the pollution from its production decrease. However, when the synthetic cast iron is produced the problem of proper carbon content appears. Therefore in the paper the recarburization methods and carburizers used in foundry industry were presented. The analysis covers some issues of pollution in pig iron production process, blast-furnace coke and carburizers.

  1. Numerical modeling and experimental validation of microstructure in gray cast iron

    DEFF Research Database (Denmark)

    Jabbari, Masoud; Davami, Parviz; Varahram, Naser

    2012-01-01

    To predict the amount of different phases in gray cast iron by a finite difference model (FDM) on the basis of cooling rate (R), the volume fractions of total γ phase, graphite, and cementite were calculated. The results of phase composition were evaluated to find a proper correlation with cooling...... rate. More trials were carried out to find a good correlation between the hardness and phase composition. New proposed formulas show that the hardness of gray cast iron decreases as the amount of graphite phase increases, and increases as the amount of cementite increases. These formulas are developed...

  2. The quality of the joint between alloy steel and unalloyed cast steel in bimetallic layered castings

    Directory of Open Access Journals (Sweden)

    T. Wróbel

    2012-01-01

    Full Text Available In paper is presented technology of bimetallic layered castings based on founding method of layer coating directly in cast process so-called method of mould cavity preparation. Prepared castings consist two fundamental parts i.e. bearing part and working part (layer. The bearing part of bimetallic layered casting is typical foundry material i.e. ferritic-pearlitic unalloyed cast steel, whereas working part (layer is plate of austenitic alloy steel sort X2CrNi 18-9. The ratio of thickness between bearing and working part is 8:1. The aim of paper was assessed the quality of the joint between bearing and working part in dependence of pouring temperature and carbon concentration in cast steel. The quality of the joint in bimetallic layered castings was evaluated on the basis of ultrasonic non-destructive testing, structure and microhardness researches.

  3. Determination of thirteen components in cast iron by X-ray fluorescence spectrometry with power press method%X射线荧光光谱粉末压片法检测合金铸铁中13种成分

    Institute of Scientific and Technical Information of China (English)

    武映梅; 石仕平; 宋武元

    2012-01-01

    本文介绍了粉末压片制样-X射线荧光光谱法对合金铸铁中Si、P、Cu、S、Mn、As、Ti、Sn、V、Cr、Ni、Mo和Al的分析.采用样品低温退火的方式进行样品前处理,并在样品成型过程中于黏结剂层中滴加10d按一定比例配制的松香与丙酮的混合溶液进行样品制备.选用15个国家级、部级标准物质及自制标准物质配制成标准系列绘制校准工作曲线;运用空白试样系数校正法对V、Cr、Mn等各元素的谱线重叠进行校正,同时将理论α系数与经验系数相结合,有效的克服了铸铁中各元素谱线干扰与基体效应.本法测定结果与电感耦合等离子体发射光谱及火花发射光谱法分析结果一致.%This paper reported the method for the determination of Si, P, Cu, S, Mn, As, Ti, Sn, V, Cr, Ni, Mo and Al in cast iron by X-ray fluorescence (XRF) spectrometry with power pressed method. The sample was pretreated with low-temperature annealing method, and during the sample-molding process, ten drops of mixed solution with certain ratio of rosin and acetone in the adhesive layer. The method selected fifteen national/ministerial grade and self-made standard samples to prepare a standard series of sample for establishing the calibration curve. The blank sample coefficient correction method was employed for calibrating the interference resulted from the overlaps of spectrum lines. Theoretical alpha coefficient and empirical coefficient was combined to overcome the sample spectral interference and matrix effect. The results of the proposed method were consistent with those of inductively coupled plasma spectrometry and spark source optical emission spectrometry.

  4. Standard digital reference images for titanium castings

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2010-01-01

    1.1 The digital reference images provided in the adjunct to this standard illustrate various types and degrees of discontinuities occurring in titanium castings. Use of this standard for the specification or grading of castings requires procurement of the adjunct digital reference images, which illustrate the discontinuity types and severity levels. They are intended to provide the following: 1.1.1 A guide enabling recognition of titanium casting discontinuities and their differentiation both as to type and degree through digital radiographic examination. 1.1.2 Example digital radiographic illustrations of discontinuities and a nomenclature for reference in acceptance standards, specifications and drawings. 1.2 The digital reference images consist of seventeen digital files each illustrating eight grades of increasing severity. The files illustrate seven common discontinuity types representing casting sections up to 1-in. (25.4-mm). 1.3 The reference radiographs were developed for casting sections up to 1...

  5. Possible segregation caused by centrifugal titanium casting.

    Science.gov (United States)

    Watanabe, K; Okawa, S; Kanatani, M; Nakano, S; Miyakawa, O; Kobayashi, M

    1996-12-01

    The possibility of the segregation under solidification process using a centrifugal casting machine was investigated using an electron probe microanalyzer with elemental distribution map, line analysis and quantitative analysis. When a very small quantity of platinum was added to local molten titanium during the casting process, macroscopic segregation was observed under conditions of density difference of 0.1 g/cm3 at the most, confirming that the centrifugal force of the casting machine is extremely strong. When a Ti-6Al-4V alloy was cast, however, no macroscopic segregation was observed. The centrifugal force of the casting machine examined in the present study hardly results in the body-force segregation in this titanium alloy.

  6. Ferritic-austenitic cast steel - selected problems

    Directory of Open Access Journals (Sweden)

    Z. Stradomski

    2011-07-01

    Full Text Available The author has been involved in the problems occurring in the manufacture of ferritic-austenitic cast steel castings for many years. The author’s remarks and investigation results reported in this article will enable potential manufacturers to determine their own technical capabilities and structural determinants related to the chemical composition of material, which are crucial to the good quality of a casting. Particular emphasis should be laid on the role of enhanced carbon content, the presence of copper, the precipitates of the ζ phase, and the nature of solidification structure in the tendency of duplex-type cast steel to cracking. It seems that in view of the pro-ecological activities undertaken, including flue gas desulphurization in coal-fired power plants, efforts should be made in steel foundries to introduce selected grades of ferritic-austenitic cast steel to production.

  7. INDIAN CASTE SYSTEM: HISTORICAL AND PSYCHOANALYTIC VIEWS.

    Science.gov (United States)

    Vallabhaneni, Madhusudana Rao

    2015-12-01

    This paper elucidates the historical origins and transformations of India's caste system. Surveying the complex developments over many centuries, it points out that three positions have been taken in this regard. One suggests that the caste one is born into can be transcended within one's lifetime by performing good deeds. The other declares caste to be immutable forever. And, the third says that one can be reborn into a higher caste if one lives a virtuous life. Moving on to the sociopolitical realm, the paper notes how these positions have been used and exploited. The paper then attempts to anchor the existence and purpose of the Hindu caste system in Freud's ideas about group psychology and Klein's proposals of splitting and projective identification. The paper also deploys the large group psychology concepts of Volkan and the culturally nuanced psychoanalytic anthropology of Roland and Kakar. It concludes with delineating some ameliorative strategies for this tragic problem in the otherwise robust democratic society of India.

  8. Numerical study of internal load transfer in metal/ceramic composites based on freeze-cast ceramic preforms and experimental validation

    Energy Technology Data Exchange (ETDEWEB)

    Sinchuk, Yuriy [Institute of Engineering Mechanics, Karlsruhe Institute of Technology, Kaiserstr. 10, 76131 Karlsruhe (Germany); Roy, Siddhartha, E-mail: siddhartha.roy@kennametal.com [Institute for Applied Materials, Karlsruhe Institute of Technology, Kaiserstr. 12, 76131 Karlsruhe (Germany); Gibmeier, Jens [Institute for Applied Materials, Karlsruhe Institute of Technology, Kaiserstr. 12, 76131 Karlsruhe (Germany); Piat, Romana [Institute of Engineering Mechanics, Karlsruhe Institute of Technology, Kaiserstr. 10, 76131 Karlsruhe (Germany); Wanner, Alexander [Institute for Applied Materials, Karlsruhe Institute of Technology, Kaiserstr. 12, 76131 Karlsruhe (Germany)

    2013-11-15

    The elastic–plastic deformation and internal load transfer in metal/ceramic composites are studied in this work both numerically and experimentally. The composite was fabricated by squeeze-casting AlSi12 melt in an open porous preform made by freeze-casting and drying of alumina suspension. Such composites exhibit a complex microstructure composed of lamellar domains. Single-domain samples were extracted from bulk material. Uniaxial compression tests were carried out parallel to the direction of the alternating metallic alloy and ceramic lamellae in the plane normal to the direction of freeze-casting. This loading mode is selected as highest load transfer occurs when loaded along the ceramic lamellae. Numerical modeling was done using the finite element method using quasi-3D microstructure based on metallographic 2D section and a modified Voigt homogenization technique assuming plastic behavior of the metallic alloy, absence of any damage and ideal interface between the phases. Internal load transfer mechanism was predicted for composites with different ceramic volume fractions. Results show that at any applied stress, as the ceramic content increases, the phase stress in alumina along the loading direction continuously decreases. Experimental validation of the numerical results is carried out by in-situ compression test along with energy dispersive synchrotron X-ray diffraction in one sample with 41 vol% ceramic. Results show that both the numerical techniques yield similar results, which match well with the experimental measurements. The ratio of the phase stress to the applied stress in alumina reaches a highest value between 2 and 2.5 up to a compressive stress of about 300 MPa. At higher applied stresses both the experimentally determined lattice microstrain and the phase stress along the loading direction in alumina decrease due to the initiation of possible damage. This study shows that the applied economic and more flexible homogenization technique is a

  9. Automatic quantitative analysis of microstructure of ductile cast iron using digital image processing

    Directory of Open Access Journals (Sweden)

    Abhijit Malage

    2015-09-01

    Full Text Available Ductile cast iron is preferred as nodular iron or spheroidal graphite iron. Ductile cast iron contains graphite in form of discrete nodules and matrix of ferrite and perlite. In order to determine the mechanical properties, one needs to determine volume of phases in matrix and nodularity in the microstructure of metal sample. Manual methods available for this, are time consuming and accuracy depends on expertize. The paper proposes a novel method for automatic quantitative analysis of microstructure of Ferritic Pearlitic Ductile Iron which calculates volume of phases and nodularity of that sample. This gives results within a very short time (approximately 5 sec with 98% accuracy for volume phases of matrices and 90% of accuracy for nodule detection and analysis which are in the range of standard specified for SG 500/7 and validated by metallurgist.

  10. Investigation and performance tests of a new parallel plate ionization chamber with double sensitive volume for measuring diagnostic X-rays

    Science.gov (United States)

    Sharifi, B.; Zamani Zeinali, H.; Soltani, J.; Negarestani, A.; Shahvar, A.

    2015-01-01

    Medical diagnostic equipment, like diagnostic radiology and mammography require a dosimeter with high accuracy for dosimetry of the diagnostic X-ray beam. Ionization chambers are suitable instruments for dosimetry of diagnostic-range X-ray beams because of their appropriate response and high reliability. This work introduces the design and fabrication of a new parallel plate ionization chamber with a PMMA body, graphite-coated PMMA windows (0.5 mm thick) and a graphite-foil central electrode (0.1 mm thick, 0.7 g/cm3 dense). This design improves upon the response characteristics of existing designs through the specific choice of materials as well as the appropriate size and arrangement of the ionization chamber components. The results of performance tests conducted at the Secondary Standard Dosimetry laboratory in Karaj-Iran demonstrated the short and long-term stability, the low leakage current, the low directional dependence, and the high ion collection efficiency of the design. Furthermore, the FLUKA Monte Carlo simulations confirmed the low effect of central electrode on this new ionization chamber response. The response characteristics of the parallel plate ionization chamber presented in this work makes the instrument suitable for use as a standard dosimeter in laboratories.

  11. Investigation and performance tests of a new parallel plate ionization chamber with double sensitive volume for measuring diagnostic X-rays

    Energy Technology Data Exchange (ETDEWEB)

    Sharifi, B., E-mail: babak_sharifi88@yahoo.com [Graduate University of Advanced Technology, Kerman (Iran, Islamic Republic of); Zamani Zeinali, H. [Application of Radiation Research School, Nuclear Science and Technology Research Institute, AEOI, Karaj (Iran, Islamic Republic of); Soltani, J.; Negarestani, A. [Graduate University of Advanced Technology, Kerman (Iran, Islamic Republic of); Shahvar, A. [Application of Radiation Research School, Nuclear Science and Technology Research Institute, AEOI, Karaj (Iran, Islamic Republic of)

    2015-01-11

    Medical diagnostic equipment, like diagnostic radiology and mammography require a dosimeter with high accuracy for dosimetry of the diagnostic X-ray beam. Ionization chambers are suitable instruments for dosimetry of diagnostic-range X-ray beams because of their appropriate response and high reliability. This work introduces the design and fabrication of a new parallel plate ionization chamber with a PMMA body, graphite-coated PMMA windows (0.5 mm thick) and a graphite-foil central electrode (0.1 mm thick, 0.7 g/cm{sup 3} dense). This design improves upon the response characteristics of existing designs through the specific choice of materials as well as the appropriate size and arrangement of the ionization chamber components. The results of performance tests conducted at the Secondary Standard Dosimetry laboratory in Karaj-Iran demonstrated the short and long-term stability, the low leakage current, the low directional dependence, and the high ion collection efficiency of the design. Furthermore, the FLUKA Monte Carlo simulations confirmed the low effect of central electrode on this new ionization chamber response. The response characteristics of the parallel plate ionization chamber presented in this work makes the instrument suitable for use as a standard dosimeter in laboratories.

  12. Evaluation of physical and mechanical properties of AZ91D/SiC composites by two step stir casting process

    Directory of Open Access Journals (Sweden)

    S. Aravindan

    2015-03-01

    Full Text Available Magnesium alloy (AZ91D composites reinforced with silicon carbide particle with different volume percentage were fabricated by two step stir casting process. The effect of changes in particle size and volume fraction of SiC particles on physical and mechanical properties of composites were evaluated under as cast and heat treated (T6 conditions. The experimental results were compared with the standard theoretical models. The results reveal that the mechanical properties of composites increased with increasing SiC particles and decrease with increasing particle size. Distribution of particles and fractured surface were studied through SEM and the presence of elements is revealed by EDS study.

  13. Application of Integrated Database to the Casting Design

    Institute of Scientific and Technical Information of China (English)

    In-Sung Cho; Seung-Mok Yoo; Chae-Ho Lim; Jeong-Kil Choi

    2008-01-01

    Construction of integrated database including casting shapes with their casting design, technical knowledge, and thermophysical properties of the casting alloys were introduced in the present study. Recognition tech- nique for casting design by industrial computer tomography was used for the construction of shape database. Technical knowledge of the casting processes such as ferrous and non-ferrous alloys and their manufacturing process of the castings were accumulated and the search engine for the knowledge was developed. Database of thermophysical properties of the casting alloys were obtained via the experimental study, and the properties were used for .the in-house computer simulation of casting process. The databases were linked with intelligent casting expert system developed in center for e-design, KITECH. It is expected that the databases can help non casting experts to devise the casting and its process. Various examples of the application by using the databases were shown in the present study.

  14. Effect of Some Parameters on the Cast Component Properties in Hot Chamber Die Casting

    Science.gov (United States)

    Singh, Rupinder; Singh, Harvir

    2016-04-01

    Hot chamber die casting process is designed to achieve high dimensional accuracy for small products by forcing molten metal under high pressure into reusable moulds, called dies. The present research work is aimed at study of some parameters (as a case study of spring adjuster) on cast component properties in hot chamber die casting process. Three controllable factors of the hot chamber die casting process (namely: pressure at second phase, metal pouring temperature and die opening time) were studied at three levels each by Taguchi's parametric approach and single-response optimization was conducted to identify the main factors controlling surface hardness, dimensional accuracy and weight of the casting. Castings were produced using aluminium alloy, at recommended parameters through hot chamber die casting process. Analysis shows that in hot chamber die casting process the percentage contribution of second phase pressure, die opening time, metal pouring temperature for surface hardness is 82.48, 9.24 and 6.78 % respectively. While in the case of weight of cast component the contribution of second phase pressure is 94.03 %, followed by metal pouring temperature and die opening time (4.58 and 0.35 % respectively). Further for dimensional accuracy contribution of die opening time is 76.97 %, metal pouring temperature is 20.05 % and second phase pressure is 1.56 %. Confirmation experiments were conducted at an optimal condition showed that the surface hardness, dimensional accuracy and weight of the castings were improved significantly.

  15. Preparation of casting alloy ZL101 with coarse aluminum-silicon alloy

    Institute of Scientific and Technical Information of China (English)

    YOU Jing; WANG Yao-wu; FENG Nai-xiang; YANG Ming-sheng

    2008-01-01

    The coarse Al-Si alloy produced by carbothermal reduction of aluminous ore contains 55% Al, 25% Si and some impurities. The main impurities are slag and iron. The process of manufacturing casting Al-Si alloy ZL101 with the coarse Al-Si alloy was studied. The phase constitution and microstructure of the coarse Al-Si alloy, slag and ZL101 were examined by X-ray diffractometry and scanning electron microscopy. The results show that the content of silicon and iron in the casting alloy reduces with the increase of the dosage of purificant and manganese, but increases with the rise of filtering temperature. It is found that casting Al-Si alloy conforming to industrial standard can be produced after refining by using purificant, and removing iron by using manganese and added magnesium.

  16. Study on Numerical Simulation of Mold Filling and HeatTransfer in Die Casting Process

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    A 3-D mathematical model considering turbulence phenomena has been established basedon a computational fluid dynamics technique, so called 3-D SOLA-VOF (Solution Algorithm-Volume of Fluid), to simulate the fluid flow of mold filling process of die casting. In addition, the mathematical model for simulating the heat transfer in die casting process has also been established.The computation program has been developed by the authors with the finite difference method (FDM) recently. As verification, the mold filling process of a S-shaped die casting has been simulated and the simulation results coincide with that of the benchmark test. Finally, as a practical application, the gating design of a motorcycle component was modified by the mold filling simulation and the dies design of another motorcycle component was optimized by theheat transfer simulation. All the optimized designs were verified by the production practice.

  17. Characterization of Technetium Speciation in Cast Stone

    Energy Technology Data Exchange (ETDEWEB)

    Um, Wooyong; Jung, Hun Bok; Wang, Guohui; Westsik, Joseph H.; Peterson, Reid A.

    2013-11-11

    This report describes the results from laboratory tests performed at Pacific Northwest National Laboratory (PNNL) for the U.S. Department of Energy (DOE) EM-31 Support Program (EMSP) subtask, “Production and Long-Term Performance of Low Temperature Waste Forms” to provide additional information on technetium (Tc) speciation characterization in the Cast Stone waste form. To support the use of Cast Stone as an alternative to vitrification for solidifying low-activity waste (LAW) and as the current baseline waste form for secondary waste streams at the Hanford Site, additional understanding of Tc speciation in Cast Stone is needed to predict the long-term Tc leachability from Cast Stone and to meet the regulatory disposal-facility performance requirements for the Integrated Disposal Facility (IDF). Characterizations of the Tc speciation within the Cast Stone after leaching under various conditions provide insights into how the Tc is retained and released. The data generated by the laboratory tests described in this report provide both empirical and more scientific information to increase our understanding of Tc speciation in Cast Stone and its release mechanism under relevant leaching processes for the purpose of filling data gaps and to support the long-term risk and performance assessments of Cast Stone in the IDF at the Hanford Site.

  18. Evaluation of Centrifugal Casting Process Parameters for In Situ Fabricated Functionally Gradient Fe-TiC Composite

    Science.gov (United States)

    Rahimipour, Mohammad Reza; Sobhani, Manoochehr

    2013-10-01

    A gradient Fe-TiC composite was successfully produced via combination of in situ reaction with centrifugal casting techniques. Additionally, some of the effective parameters of the centrifugal casting process have been studied. Cast iron and ferrotitanium, which were used as raw materials, were melted using a high-frequency induction furnace coupled with centrifugal equipment. The microstructure and phase characterization of the fabricated composite was studied by scanning electron microscopy, optical microscopy, and X-ray diffraction. The results show that the production of a pearlite matrix composite reinforced by TiC particles is feasible. The distribution of TiC in the pearlitic matrix is completely uneven as a result of density difference between molten medium and TiC in the centrifugal casting process.

  19. Study on Bond Ability of Arc-Spraying Coatings with Different Surface Pretreatment on Cast-Iron

    Institute of Scientific and Technical Information of China (English)

    HAO Jian-jun; MA Yue-jin; SHEN Yu-zeng

    2004-01-01

    Arc spraying coatings are widely used in various applications, but uncommon in cast iron substrate. Different surface pretreatment technology is tested on substrates of gray cast iron. Surface roughness and residual stress were measured by TR200 and X-ray diffraction analyzer. Influence of different surface pretreatment methods ( dry blasting and fusebond) on roughness and residual stress was analyzed. The arc-sprayed coatings of wire 3Cr13 (φ2mm) on gray cast iron substrate is studied. The microstructure and interface of bonding layer were observed by SEM. The bond strength was taken by tensile test. Results show that bond strength with grit blasting is higher than fuse-bond; it is feasible to make wire 3Cr13 coating with arc spraying on cast iron substrate roughened by grit blasting.

  20. Si-PIN探测器灵敏体积最优厚度的MC模拟%Monte Carlo Simulations of the Thickness of the Sensitive Volume in Si-PIN Type X-ray Detector

    Institute of Scientific and Technical Information of China (English)

    李柯; 吴和喜; 严川

    2015-01-01

    Si-PIN探测器灵敏材料厚度影响探测时间、探测结果可靠性及设备价格。从能量响应谱的比对研究证实EGS4模拟适用于Si-PIN探测器能量色散X荧光仪的设计分析。通过不同入射X射线对不同厚度灵敏体积的Si-PIN探测器的能量响应模拟研究发现:探测器灵敏体积最优厚度随待测X射线的能量增加而变厚,厚度与特征峰计数或峰总比的饱和厚度相等。%Real time of detection, the reliability of the detecting results and the cost of detector are affected by thickness of the sensitive material in Si -PIN semiconductor detector.EGS4 platform is appropriate for the study of energy-dispersive X-ray fluorescence design and analysis by the comparison of the simulated and the real detector energy response.A lot of detector response spectrum from these interactions between different thickness of the sensitive material in Si-PIN type X-ray detector and different energy of X-ray was acquired based on EGS4 platform.Count of characteristic peak and Peak-to-Total ratio was applied to depict the per-formance of Si-PIN semiconductor detector and calculate from the above detector response spectrum.The study found that the saturation thickness goes up with energy increasing,and optimal thickness of the sensitive volume is equal with the saturation thickness of count of characteristic peak and Peak-to-Total ratio.

  1. HipMatch: an object-oriented cross-platform program for accurate determination of cup orientation using 2D-3D registration of single standard X-ray radiograph and a CT volume.

    Science.gov (United States)

    Zheng, Guoyan; Zhang, Xuan; Steppacher, Simon D; Murphy, Stephen B; Siebenrock, Klaus A; Tannast, Moritz

    2009-09-01

    The widely used procedure of evaluation of cup orientation following total hip arthroplasty using single standard anteroposterior (AP) radiograph is known inaccurate, largely due to the wide variability in individual pelvic orientation relative to X-ray plate. 2D-3D image registration methods have been introduced for an accurate determination of the post-operative cup alignment with respect to an anatomical reference extracted from the CT data. Although encouraging results have been reported, their extensive usage in clinical routine is still limited. This may be explained by their requirement of a CAD model of the prosthesis, which is often difficult to be organized from the manufacturer due to the proprietary issue, and by their requirement of either multiple radiographs or a radiograph-specific calibration, both of which are not available for most retrospective studies. To address these issues, we developed and validated an object-oriented cross-platform program called "HipMatch" where a hybrid 2D-3D registration scheme combining an iterative landmark-to-ray registration with a 2D-3D intensity-based registration was implemented to estimate a rigid transformation between a pre-operative CT volume and the post-operative X-ray radiograph for a precise estimation of cup alignment. No CAD model of the prosthesis is required. Quantitative and qualitative results evaluated on cadaveric and clinical datasets are given, which indicate the robustness and the accuracy of the program. HipMatch is written in object-oriented programming language C++ using cross-platform software Qt (TrollTech, Oslo, Norway), VTK, and Coin3D and is transportable to any platform.

  2. Aerospace Structural Metals Handbook. Volume 5. Supplement XI. Nonferrous Alloys

    Science.gov (United States)

    1978-12-01

    356, A356 Dec 69 310O , AI-4.SCu-0.BAq-O.25Mn-0 .25Ti ................................................ KO-1 cast Jun 69 ALUMINUM ALLOYS...DECEMBER 1978 VOLUME 3 CONTENTS CODE DESIGNATION REVISED ALUMINUM ALLOYS; Cast (AIC) 3104 AI-SSi-l.3Cu-0 .5f1g...2048 1 Jun 27 ALUMINUM ALLOYS; Wrought, Not Heat Treatable (AIWN) 3301 A -7 .5 7-O . 25Cr

  3. Characteristics of cast and welded aluminium nodes

    Energy Technology Data Exchange (ETDEWEB)

    Oedegaard, J.; Polanco, M.; Syvertsen, F.; Sund, H. [SINTEF, Trondheim (Norway). Materials Technology

    2000-07-01

    It has been demonstrated that sand cast aluminium nodes can be produced with properties that gives competitive energy absorption capacity compared with welded aluminium nodes. Sand cast nodes could be mass-produced to a low cost and with properties that should be competitive to the properties of fusion welded nodes. This may open for simpler and more cost-effective joint alternatives when production of aluminium space-frames and subassemblies are in focus. Cast nodes joined to extruded members by adhesive bonding could be one example. (orig.)

  4. PHYSICAL SIMULATION OF CONTINUOUS ROLL CASTING PROCESS

    Institute of Scientific and Technical Information of China (English)

    L.H. Zhan; J. Zhong; X.Q. Li; M.H. Huang

    2005-01-01

    A series of simulating experimental studies on the rheological behavior and its influential factors of aluminum alloy in continuous roll-casting process have been explored in this paper with a Gleeble-1500 Thermal-Mechanical Simulation Tester and a set of special clamp system. Relevant rheological rules in the process of coupling transient solidification and continuous deformation of roll-casting conditions are obtained. Experimental results indicate that four different characteristic stages exist in the whole rheological process, and relative constitutive models suitable for the given conditions of continuous roll casting process have been established through multivariable linear regression analysis of the experimental data.

  5. Volatile Elements Retention During Injection Casting of Metallic Fuel Slug for a Recycling Fast Reactor

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jong-Hwan; Song, Hoon; Kim, Hyung-Tae; Oh, Seok-Jin; Kuk, Seoung-Woo; Keum, Chang-Woon; Lee, Jung-Won; Kim, Ki-Hwan; Lee, Chan-Bock [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-10-15

    The as-cast fuels prepared by injection casting were sound and the internal integrities were found to be satisfactory through gamma-ray radiography. U and Zr were uniform throughout the matrix of the slug, and the impurities, i.e., oxygen, carbon, and nitrogen, satisfied the specification of the total impurities of less than 2000 ppm. The losses of the volatile Mn were effectively controlled using argon over pressures, and dynamic pumping for a period of time before injection showed no detrimental effect on the Mn loss by vaporization. This result suggests that volatile minor actinide-bearing fuels for SFRs can be prepared by improved injection methods. A practical process of metallic fuel fabrication for an SFR needs to be cost efficient, suitable for remote operation, and capable of mass production while reducing the amount of radioactive waste. Injection casting was chosen as the most promising technique, and this technique has been applied to fuel slug fabrication for the Experimental Breeder Reactor-II (EBR-II) driver and the Fast Flux Test Facility (FFTF) fuel pins. Because of the simplistic nature of the process and equipment, compared to other processes examined, this process has been successfully used in a remote operation environment for fueling of the EBR-II reactor. In this study, several injection casting methods were applied in order to prepare metallic fuel for an fast reactor that control the transport of volatile elements during fuel melting and casting. Mn was selected as a surrogate alloy since it possesses a total vapor pressure equivalent to that of a volatile minor actinide-bearing fuel. U.10Zr and U.10Zr.5Mn (wt%) metallic fuels were injection cast under various casting conditions and their soundness was characterized.

  6. Use of freeze-casting in advanced burner reactor fuel design

    Energy Technology Data Exchange (ETDEWEB)

    Lang, A. L.; Yablinsky, C. A.; Allen, T. R. [Dept. of Engineering Physics, Univ. of Wisconsin Madison, 1500 Engineering Drive, Madison, WI 53711 (United States); Burger, J.; Hunger, P. M.; Wegst, U. G. K. [Thayer School of Engineering, Dartmouth College, 8000 Cummings Hall, Hanover, NH 03755 (United States)

    2012-07-01

    This paper will detail the modeling of a fast reactor with fuel pins created using a freeze-casting process. Freeze-casting is a method of creating an inert scaffold within a fuel pin. The scaffold is created using a directional solidification process and results in open porosity for emplacement of fuel, with pores ranging in size from 300 microns to 500 microns in diameter. These pores allow multiple fuel types and enrichments to be loaded into one fuel pin. Also, each pore could be filled with varying amounts of fuel to allow for the specific volume of fission gases created by that fuel type. Currently fast reactors, including advanced burner reactors (ABR's), are not economically feasible due to the high cost of operating the reactors and of reprocessing the fuel. However, if the fuel could be very precisely placed, such as within a freeze-cast scaffold, this could increase fuel performance and result in a valid design with a much lower cost per megawatt. In addition to competitive costs, freeze-cast fuel would also allow for selective breeding or burning of actinides within specific locations in fast reactors. For example, fast flux peak locations could be utilized on a minute scale to target specific actinides for transmutation. Freeze-cast fuel is extremely flexible and has great potential in a variety of applications. This paper performs initial modeling of freeze-cast fuel, with the generic fast reactor parameters for this model based on EBR-II. The core has an assumed power of 62.5 MWt. The neutronics code used was Monte Carlo N-Particle (MCNP5) transport code. Uniform pore sizes were used in increments of 100 microns. Two different freeze-cast scaffold materials were used: ceramic (MgO-ZrO{sub 2}) and steel (SS316L). Separate models were needed for each material because the freeze-cast ceramic and metal scaffolds have different structural characteristics and overall porosities. Basic criticality results were compiled for the various models

  7. Optimization of the Chemical Composition of Cast Iron Used for Casting Ball Bearing Grinding Disks

    Institute of Scientific and Technical Information of China (English)

    Aurel Crisan; Sorin Ion; Munteanu; Ioan Ciobanu; Iulian Riposan

    2008-01-01

    The chemical composition of cast iron used for casting ball bearing machining disks was varied to optimize the properties such as castability, hardenability, and durability in ball machining. The cast iron characteristics were most strongly dependent on the Ni content and the carbon saturation degree, So. This paper describes the types of test specimens, the working conditions, and the experimental results. The in-crease of the degree of carbon saturation reduces the tendency to form shrinkholes in the castings. The de-crease in the Ni content negatively affects the final hardening treatment. A way to control solidification de-fects in cast iron, by reducing the Ni content, has been verified on cast disks.

  8. The structure of abrasion-resisting castings made of chromium cast iron

    Directory of Open Access Journals (Sweden)

    D. Kopyciński

    2011-01-01

    Full Text Available In this study presents the analyse of chrome iron cast structure (as-cast condition which are used in rugged conditions abrasion-percussive and high temperature. While producing the casts of chrome iron major influence has been preserve the structure of technologi cal process parameters. The addition to Fe-C-Cr alloy Ni, Mo or Cu and then proper heat treatment leads to the improvement of functional and mechanical cast qualities. Then it is possible to develop high mechanical properties which are recommended by PN-EN12513. As can it be seen from the above research silicon is an adverse chemical element in this kind of alloy cast iron. However, the reason of cracksappearing in chrome iron casts are phosphorus eutectic microareas. When the compound of Si and P reach the critical point, described inPN-88/H-83144 outdated standard, the microareas might appear.

  9. Exothermic properties of plaster-synthetic composite casts.

    Science.gov (United States)

    Burghardt, Rolf D; Anderson, John G; Reed, Rob A; Herzenberg, John E

    2014-03-01

    Plaster casts can cause burns. Synthetic casts do not. Composite plaster-synthetic casts have not been thoroughly evaluated. This study analyzed the temperature from plaster casts compared with composite casts in a variety of in vitro conditions that would simulate clinical practice. A Pyrex cylinder filled with constant body temperature circulating water simulated a human extremity. Circumferential casts, of either plaster or composite construction (plaster inner layer with outer synthetic layer), were applied to the model. Peak temperatures generated by the exothermic reactions were studied relative to the following variables: dip water temperature (24 °C versus 40 °C), cast thickness (16, 30, and 34 ply), and delayed (5-min) versus immediate application of the synthetic outer layers. Peak temperatures from the all-plaster casts were compared with the composite casts of the same thickness. Finally, the relative cast strength was determined. Potentially dangerous high temperatures were measured only when 40 °C dip water was used or when thick (30- or 34-ply) casts were made. Cast strength increased with increasing cast thickness. However, the presence of synthetics in the composite casts layers did not increase cast strength in every case. When applying composite casts, the outer synthetic layers should be applied several minutes after the plaster to minimize temperature rise. Composite casts do not routinely generate peak temperatures higher than plaster casts of similar thickness. Because the skin of children and the elderly is more temperature-sensitive than average adult skin, extra care should be taken to limit the exothermic reaction when casting children and the elderly: clean, room temperature dip water, minimal required cast thickness, avoidance of insulating pillows/blankets while the cast is drying.

  10. Characterisation and modelling of defect formation in direct-chill cast AZ80 alloy

    Energy Technology Data Exchange (ETDEWEB)

    Mackie, D.; Robson, J.D.; Withers, P.J. [School of Materials, University of Manchester, Manchester M13 9PL (United Kingdom); Turski, M. [Magnesium Elektron UK, Rake Lane, Manchester, M27 8BF (United Kingdom)

    2015-06-15

    Wrought magnesium alloys for demanding structural applications require high quality defect free cast feedstock. The aim of this study was to first identify and characterise typical defects in direct chill cast magnesium–aluminium–zinc (AZ) alloy billet and then use modelling to understand the origins of these defects so they can be prevented. Defects were first located using ultrasonic inspection and were then characterised using X-ray computed tomography (XCT) and serial sectioning, establishing the presence of oxide films and intermetallic particles Al{sub 8}Mn{sub 5} in all defects. A model was developed to predict the flow patterns and growth kinetics of the intermetallic phases during casting, which influence the formation of defects. Simulation of the growth of the intermetallic particles demonstrated that precipitation from the liquid occurs in the mould. The combination of the entrained oxide films and intermetallic particles recirculates in the liquid metal and continues to grow, until large enough to settle, which is predicted to occur at the centre of the mould where the flow is the slowest. Based on these predictions, strategies to reduce the susceptibility to defect formation are suggested. - Highlights: • Casting defects in magnesium direct chill casting have been imaged and characterised in 3-dimensions. • The occurrences of co-located clusters of particles and oxide films have been characterised and explained. • A coupled model has been developed to help interpret the observed trend for defects located towards the centre of billets.

  11. The mechanism of changes in the surface layer of grey cast iron automotive brake disc

    Directory of Open Access Journals (Sweden)

    Adam Polak

    2005-12-01

    Full Text Available The aim of the study was to create a model, describing the run of tribological processes in the surface layer of grey cast iron automotive brake discs. Grey cast iron discs mating with non-asbestos organic brake pads were chosen for the investigations, as the most widely used materials in car brakes. Samples for surface analysis were prepared from disc operating in stand and road conditions. Stand tests were pin-on-disc kind. Operating parameters for the stand tests were chosen on the basis of results of our earlier research. Topography of brake disc surface was evaluated by surface roughness measurements. The surface layer was examined with use of metallography and scanning electron microscopy. In order to differentiate structures of grey cast iron brake discs SE and BSE modes were used in scanning electron microscopy. Chemical investigations of samples were done by X-ray analysis linked with SEM. Studies showed influence of grey cast iron structures on tribological processes taking place in a brake friction pair. The surface layer of grey cast iron discs was described and features and functions of separated structures were presented. On the basis of the obtained results a physical model of friction mechanism was created. Special attention was paid to the influence of graphite on the run of tribological processes and mechanism of compaction and removal of wear debris.

  12. The sort of carburization and the quality of obtained cast iron

    Directory of Open Access Journals (Sweden)

    K. Janerka

    2008-12-01

    Full Text Available In the production of cast iron, the pig iron’s amount in charge material is more and more often limited, and replaced by steel scrap. That extorts the necessity of know-how the carburization and one is looking for carburizers, which ensure obtaining big carbon increment as quickly as possible with the high repeatability and the ones which ensure getting the adequate quality of cast iron. The object of presented research was definition of the influence of charge materials’ sort on the structure, course of solidification, and the effectiveness of process. The cast iron melts, which are presented below, are made only on the basis of steel scrap with portion of graphitoidal, coke and anthracite carburizers, which were added to the charge in solid. In the article one compared the carburizers in respect of their structure, chemical constitution and the effectiveness obtained during the carburization of liquid metal. The melting of cast iron, based on the special pig iron, was carried out as well. The course of melts, chemical constitution of obtained cast iron and its structure were presented. The comparison between quality distribution and the volume fraction of graphite in classes of size for the individual melts were achieved and the TDA curves were inserted.

  13. 49 CFR 192.275 - Cast iron pipe.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Cast iron pipe. 192.275 Section 192.275... Cast iron pipe. (a) Each caulked bell and spigot joint in cast iron pipe must be sealed with mechanical leak clamps. (b) Each mechanical joint in cast iron pipe must have a gasket made of a...

  14. Small angle X-ray scattering study of poly(N-isopropyl acrylamide) based cryogels near the volume-phase transition temperature

    Energy Technology Data Exchange (ETDEWEB)

    Chalal, Mohand [Laboratoire d' Electronique Quantique, Faculte de Physique, USTHB Alger, 16111 Alger (Algeria); Ehrburger-Dolle, Francoise; Morfin, Isabelle [Laboratoire de Spectrometrie Physique, UMR 5588 CNRS/UJF, 38402 Saint Martin d' Heres (France); Armas, Maria-Rosa Aguilar de; Lopez, Maria-Luisa [Instituto de Ciencia y TecnologIa de PolImeros, CSIC and CIBER-BBN, 28006 Madrid (Spain); Bley, Francoise, E-mail: francoise.ehrburger-dolle@ujf-grenoble.f [Science et Ingenierie des Materiaux et Procedes, UMR 5266 CNRS/INPG/UJF, 38402 Saint Martin d' Heres (France)

    2010-10-01

    The structural modifications induced by changes in temperature are investigated by Small-Angle X-ray Scattering (SAXS) over a broad range of q-values (3.5x10{sup -2} - 12 nm{sup -1}) in cryogels based on N-isopropylacrylamide (NIPA) and/or 2-Hydroxyethyl methacrylate-L-Lactide-Dextran (HEMA-LLA-D) macromer. Various copolymeric cryogels of these two monomers are prepared by cryopolymerization yielding macroporous gels (cryogels). For the plain pNIPA cryogel, the SAXS curves obtained at each temperature are well fitted by a sum of four equations describing respectively the scattering resulting from the gel surface (power law), from the solid-like (Guinier equation) and liquid-like (Ornstein-Zernike equation) heterogeneities and from the chain-chain correlation yielding a broad peak (pseudo-Voigt equation) in the high-q domain. The temperature dependence of the parameters obtained from the fit is analyzed and discussed. It is shown that the existence of an isoscattering (or isosbestic) point observed in pNIPA gels and in some copolymers is related to features observed by Differential Scanning Calorimetry and swelling ratio measurements.

  15. Laboratory grey cast iron continuous casting line with electromagnetic forced convection support

    OpenAIRE

    2010-01-01

    The article describes the construction of a 20 mm diameter grey cast iron ingots continuous casting laboratory line. This line is made ofthree main units: melting unit (induction furnace), casting unit and the pulling unit. In order to improve the homogeneity of themicrostructure of ingots (by applying forced convection of liquid metal during the crystallization process) in this case a crystallizer system generating the forced movement of liquid metal based on a system of electrical power win...

  16. Dimensional accuracy of small gold alloy castings. Part 4. The casting ring and ring liners.

    Science.gov (United States)

    Morey, E F

    1992-04-01

    The role of the casting ring and its asbestos liner is discussed. Asbestos as a liner has now largely been replaced by two alternative materials, one based on cellulose and the other on ceramic fibres. The limited literature on the effect of these newer materials on casting accuracy is also reviewed as their introduction may require significant changes in the traditional technology of dental casting.

  17. Impact characteristics of austempered spheroidal graphite cast steel. Austemper kyujo kokuen chuko no shogeki tokusei

    Energy Technology Data Exchange (ETDEWEB)

    Takahashi, T.; Tada, S.; Abe, T. (Government Industrial Research Institute, Tohoku, Sendai (Japan))

    1993-08-25

    Austempered ductile cast iron (ADI) has excellent mechanical properties both in strength and toughness, but the Young's modulus of ADI is lower than that of steel because ADI contains much graphite. In order to obtain better mechanical properties than ADI, spheroidal graphite cast steel containing less graphite by volume was austempered. The Young's modulus of austempered spheroidal graphite cast steel (AGS) was 200 GPa, which was comparable to steel. The retained austenite volume of the sample containing 2.4% Si varied with the austempering conditions, but that of the sample containing 1.4% Si decreased in a shorter austempered time. As a result, it was found that Si affects stability of the retained austenite. Charpy impact value increased with increasing the retained austenite volume when the volume was above 15%. The impact value of AGS with 40% retained austenite was over twice as large as that of ADI austempered under the same conditions. 21 refs., 8 figs., 1 tab.

  18. Investigations of Protective Coatings for Castings of High-manganese Cast Steels

    Directory of Open Access Journals (Sweden)

    M. Holtzer

    2013-01-01

    Full Text Available When cast steel castings are made in moulding sands on matrices of high-silica sand, which has a low fire resistance the problem of theso-called chemical penetration is distinctly visible. Whereas this effect appears to a small degree only when moulding sand matrices are of chromite, zircon or olivine sands. Therefore in case of making castings of high-manganese cast steel (e.g. Hadfield steel sands not containing free silica should be applied (e.g. olivine sand or in case of a high-silica matrix protective coatings for moulds and cores should be used. Two protective coatings, magnesite alcoholic (marked as coating 1 and coating 2 originated from different producers and intended for moulds for castings of the Hadfield steel, were selected for investigations. Examinations of the basic properties were performed for these coatings: viscosity, thermal analysis, sedimentation properties, wear resistance. In order to estimate the effectiveness of protective coatings the experimental castings were prepared. When applying coating 1, the surface quality of the casting was worse and traces of interaction between the casting material (cast steel and the coating were seen. When protective coating 2 was used none interactions were seen and the surface quality was better.

  19. Centrifugal Casting of High Speed Steel/Nodular Cast Iron Compound Roll Collar

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The centrifugal casting of compound HSS/nodular cast iron roll collar was studied, and the factors affecting transition zone quality were analyzed. The pouring temperature and interval in pouring are the main factors affecting transition zone quality. By controlling process parameter and flux adding during casting, high quality roll collar was obtained. The cause, why in the casting of HSS part, segregation appears easily, was analyzed and the countermeasure eliminating segregation was put forward, the measure eliminating heat treatment crackling was also put forward.

  20. Genetic structure of Rajaka caste and affinities with other caste populations of Andhra Pradesh, India.

    Science.gov (United States)

    Parvatheesam, C; Babu, B V; Babu, M C

    1997-01-01

    The present study gives an account of the genetic structure in terms of distribution of a few genetic markers, viz., A1A2B0, Rh(D), G6PD deficiency and haemoglobin among the Rajaka caste population of Andhra Pradesh, India. The genetic relationships of the Rajaka caste with other Andhra caste populations were investigated in terms of genetic distance, i.e., Sq B (mn) of Balakrishnan and Sanghvi. Relatively lesser distance was established between the Rajaka and two Panchama castes. Also, the pattern of genetic distance corroborates the hierarchical order of the Hindu varna system.

  1. Advanced lost foam from casting technology

    Energy Technology Data Exchange (ETDEWEB)

    Bates, C. E.; Littleton, H. E.; Askeland, D.; Griffin, J.; Miller, B. A.; Sheldon, D. S.

    1996-05-01

    Previous research made significant advances in understanding the Lost Foam Casting (LFC) Process and clearly identified areas where additional research was needed to improve the process and make it more functional in an industrial environment. The current project focused on five areas listed as follows: Task 1: Precision Pattern Production Task 2: Pattern Coating Consistency Task 3: Sand Fill and Compaction Effects Task 4: Pattern Gating Task 5: Mechanical Properties of Castings. This report summarizes the work done under the current contract in all five areas in the period of October 1, 1994 through December 31, 1995. Twenty-eight (28) companies jointly participate in the project. These companies represent a variety of disciplines, including pattern designers, pattern producers, coating manufacturers, plant design companies, compaction equipment manufacturers, casting producers, and casting buyers.

  2. Ambiguous chairs cast in fabric formed concrete

    DEFF Research Database (Denmark)

    Manelius, Anne-Mette

    2009-01-01

    On the basis of a specific experiment with a new casting technique for concrete structures, this paper discusses explorations of materiality as a way of generating discussion of the use of new technologies....

  3. Rare Earth Additions in Continuously Cast Steel

    Science.gov (United States)

    Wilson, William G.; Heaslip, L. J.; Sommerville, I. D.

    1985-09-01

    Rare earth (lanthanide metals) addiiions to continuously cast steel are particularly advantageous because of their ability to refine as-cast structures, reduce segregation and increase hot ductility at temperatures just below that of solidification. The complete shape control of sulfides in steels containing Rare Earth Metals (REM), whether continuously cast or ingot cast, is primarily responsible for improvements in ductility related mechanical properties, weldability, fatigue resistance and resistance to hydrogen damage. Complete sulfide shape control can be obtained with REM additions at sulfur levels as high as.020%. The greatest improvements, however, are obtained with REM additions to low sulfur steels. However, to achieve full operational advantages afforded by REM, nozzle blockage problems must be circumvented. Water model studies indicate a possible solution.

  4. ToxCast/ToxRefDB

    Data.gov (United States)

    U.S. Environmental Protection Agency — ToxCast is used as a cost-effective approach for efficiently prioritizing the toxicity testing of thousands of chemicals. It uses data from state-of-the-art high...

  5. Alumina Carbon Refractory Products for Continuous Casting

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    @@ 1 Scope This standard specifies the classification.techni-cal requirements,test methods,inspection rules,packing,marking,transportation,storage and quality certificate of alumina carbon refractory products for continuous casting.

  6. Caste in India, Past and Present

    Science.gov (United States)

    Bishop, Donald H.

    1971-01-01

    Traced is the sociocultural framework for the system in Indian culture which emphasized duty and obligations rather than individual freedom and rights. Also discussed are contemporary changes in the caste system. (DB)

  7. Theory of uniqueness of Indian Caste System

    Directory of Open Access Journals (Sweden)

    Ashwin Kumar

    2006-08-01

    Full Text Available Classical studies on pre-modern Indian social structure have suggested apparent differences between the Indian caste system and social stratification as one can discern in other parts of the world. However, one needs to question such dogmatic assertions that such vast differences really existed. An endeavor is made in this research paper to reflect on the nature of caste hierarchy in pre-modern India. The caste system forms the significant basis of pre-modern Indian social structure. Early writers conceived the caste system of pre-modern India as something unique to India. An attempt is made to question this application of theory of uniqueness in the case of India.

  8. Theory of uniqueness of Indian Caste System

    Directory of Open Access Journals (Sweden)

    Ashwin Kumar

    2005-11-01

    Full Text Available Classical studies on pre-modern Indian social structure have suggested apparent differences between the Indian caste system and social stratification as one can discern in other parts of the world. However, one needs to question such dogmatic assertions that such vast differences really existed. An endeavor is made in this research paper to reflect on the nature of caste hierarchy in pre-modern India. The caste system forms the significant basis of pre-modern Indian social structure. Early writers conceived the caste system of pre-modern India as something unique to India. An attempt is made to question this application of theory of uniqueness in the case of India.

  9. Cast Care: Do's and Don'ts

    Science.gov (United States)

    ... has a fiberglass cast that's lined with a water-repellent liner, it's probably OK for him or her ... opportunities Reprint Permissions A single copy of these materials may be reprinted for noncommercial personal use only. " ...

  10. Friction Stir Processing of Cast Superalloys Project

    Data.gov (United States)

    National Aeronautics and Space Administration — This SBIR Phase I effort examines the feasibility of an innovative fabrication technology incorporating sand casting and friction stir processing (FSP) for producing...

  11. Mathematical Modeling of Particle Segregation During Centrifugal Casting of Metal Matrix Composites

    Science.gov (United States)

    Balout, B.; Litwin, J.

    2012-04-01

    When a metal matrix composite undergoes centrifugal casting, the velocity, deceleration, displacement, and segregation of its particles are modeled according to changes in the centrifugal radius, as well as by variations in the molten metal viscosity as the temperature decreases during the cooling process. A cast aluminum alloy A356 reinforced by 10 V% of silicon carbide particles (SiC), with a median diameter of 12 μm, was used to conduct the experiments, and a mathematical modeling showed that the particles' volume fraction on the outer casting face varied according to whether the viscosity of the liquid metal used was constant or variable. If variations in viscosity during the cooling process are taken into account, then the volume fraction of the particles for a given time of centrifugation changes on the outer casting face, while it increases if the viscosity was constant. Modeling the particle segregation with variable viscosity produces results that are closer to those obtained with experiments than is the case when a constant viscosity is used. In fact, the higher the initial pouring and mold temperatures, the higher the effect of the viscosity variation on particle segregation.

  12. Volume Entropy

    CERN Document Server

    Astuti, Valerio; Rovelli, Carlo

    2016-01-01

    Building on a technical result by Brunnemann and Rideout on the spectrum of the Volume operator in Loop Quantum Gravity, we show that the dimension of the space of the quadrivalent states --with finite-volume individual nodes-- describing a region with total volume smaller than $V$, has \\emph{finite} dimension, bounded by $V \\log V$. This allows us to introduce the notion of "volume entropy": the von Neumann entropy associated to the measurement of volume.

  13. Casting Process Developments for Improving Quality

    Science.gov (United States)

    El-Mahallawy, Nahed A.; Taha, Mohamed A.

    1985-09-01

    This paper presents a short synopsis of the important developments in casting/solidification processes, as well as the important advances in the conventional methods. These developments are discussed related to quality aspects. The position of each process with respect to practice, as well as expected gains in cost, are examined. The paper briefly features the author's work on innovative processes (directional solidification, rheocasting, squeeze-casting and rapid solidification) as well as work of other investigators on developments in conventional methods.

  14. CAST Xi'an Branch Established

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    @@ China Academy of Space Technology (CAST) Xi'an Branch was established on April 8,2008.The new branch consists of the headquarters of the former Xi'an Institute of Space Radio Technology (XISRT) of CAST and five former subsidiaries of the XISRT,i.e.the Institute of Space Electronic Technology,the Institute of Microwave Technology,the Institute of Space Antenna Technology,the Manufacturing Center for Space Electronics and Civilian High-tech Company.

  15. Combination Of Investment And Centrifugal Casting

    Science.gov (United States)

    Creeger, Gordon A.

    1994-01-01

    Modifications, including incorporation of centrifugal casting, made in investment-casting process reducing scrap rate. Used to make first- and second-stage high-pressure-fuel-turbopump nozzles, containing vanes with thin trailing edges and other thin sections. Investment mold spun for short time while being filled, and stopped before solidification occurs. Centrifugal force drives molten metal into thin trailing edges, ensuring they are filled. With improved filling, preheat and pour temperatures reduced and solidification hastened so less hot tearing.

  16. Strip Casting of High Performance Structural Alloys

    Institute of Scientific and Technical Information of China (English)

    S S Park; J G Lee; Nack J Kim

    2004-01-01

    There exists a great need for the development of high performance alloys due to increasing demands for energy conservation and environmental protection. Application of strip casting shows a strong potential for the improvement of properties of existing alloys and also for the development of novel alloy systems with superior properties. The present paper reviews our Center's activities in the development of high performance alloys by strip casting. Examples include (1) Al alloys, (2) wrought Mg alloys, and (3) bulk metallic glass (BMG) alloys.

  17. Fabrication of bulk metallic glasses by centrifugal casting method

    OpenAIRE

    R. Nowosielski; R. Babilas

    2007-01-01

    Purpose: The aim of the present work is characterization of the centrifugal casting method, apparatus andproduced amorphous materials, which are also known as bulk metallic glassesDesign/methodology/approach: The studied centrifugal casting system consists of two main parts: castingapparatus and injection system of molten alloy. The described centrifugal casting method was presented bypreparing a casting apparatus “CentriCast – 5”. The apparatus includes a cylindrical copper mold, which isrot...

  18. Microbiological Study of Cast Posts before Cementation

    Science.gov (United States)

    Ojeda-Garces, Juan Carlos

    2017-01-01

    This study identifies the most common microorganisms present in type III gold cast posts related to pulpal disease and evaluates the sterilization/disinfection method before cementation in the root canal. Forty-five type III gold cast posts were aseptically collected in sterile sealed plastic bags and taken to the microbiology laboratory to carry out the study: fifteen cast posts had no treatment, fifteen were disinfected (immersion in 70% alcohol during 15 minutes), and fifteen were autoclaved at 121°C for 15 minutes by using saturated steam under 15 psi pressure. By using a two-proportion z-test, the difference was statistically significant (p > 0.05) and demonstrates that, in spite of the aseptic pattern used in the cast post collection and laboratory procedures, some cast posts arrive contaminated at the consulting office. The disinfection process worked out in a high percentage and demonstrated that the sterilization by autoclaving eliminated completely the pathogenic microbiota without affecting the cast post shape and integrity that could compromise their final fitting.

  19. Microbiological Study of Cast Posts before Cementation

    Directory of Open Access Journals (Sweden)

    Maricela Vallejo-Labrada

    2017-01-01

    Full Text Available This study identifies the most common microorganisms present in type III gold cast posts related to pulpal disease and evaluates the sterilization/disinfection method before cementation in the root canal. Forty-five type III gold cast posts were aseptically collected in sterile sealed plastic bags and taken to the microbiology laboratory to carry out the study: fifteen cast posts had no treatment, fifteen were disinfected (immersion in 70% alcohol during 15 minutes, and fifteen were autoclaved at 121°C for 15 minutes by using saturated steam under 15 psi pressure. By using a two-proportion z-test, the difference was statistically significant (p>0.05 and demonstrates that, in spite of the aseptic pattern used in the cast post collection and laboratory procedures, some cast posts arrive contaminated at the consulting office. The disinfection process worked out in a high percentage and demonstrated that the sterilization by autoclaving eliminated completely the pathogenic microbiota without affecting the cast post shape and integrity that could compromise their final fitting.

  20. Last cast for the LHC

    CERN Multimedia

    2005-01-01

    The first major contract signed for the LHC is drawing to a close. Belgian firm Cockerill Sambre (a member of the Arcelor Group) has just completed production of 50,000 tonnes of steel sheets for the accelerator's superconducting magnet yokes, in what has proved to be an exemplary partnership with CERN. Philippe Lebrun, Head of the AT Department, Lyn Evans, LHC Project Leader, and Lucio Rossi, Head of the AT-MAS Group, in front of the last batch of steel for the LHC at Cockerill Sambre. It was a bright red-letter day at the end of May, when Belgian firm Cockerill Sambre of the Arcelor Group marked the completion of one of the largest contracts for the LHC machine by casting the last batch of steel sheets for the LHC superconducting magnet yokes in the presence of LHC Project Leader Lyn Evans, AT Department Head Philippe Lebrun, Magnets and Superconductors (AT-MAS) Group Leader Lucio Rossi and Head of the AT-MAS Group's components centre Francesco Bertinelli. The yokes constitute approximately 80% of the acc...

  1. Hybrid Parallelism for Volume Rendering on Large, Multi- and Many-core Systems

    Energy Technology Data Exchange (ETDEWEB)

    Howison, Mark; Bethel, E. Wes; Childs, Hank

    2011-01-01

    With the computing industry trending towards multi- and many-core processors, we study how a standard visualization algorithm, ray-casting volume rendering, can benefit from a hybrid parallelism approach. Hybrid parallelism provides the best of both worlds: using distributed-memory parallelism across a large numbers of nodes increases available FLOPs and memory, while exploiting shared-memory parallelism among the cores within each node ensures that each node performs its portion of the larger calculation as efficiently as possible. We demonstrate results from weak and strong scaling studies, at levels of concurrency ranging up to 216,000, and with datasets as large as 12.2 trillion cells. The greatest benefit from hybrid parallelism lies in the communication portion of the algorithm, the dominant cost at higher levels of concurrency. We show that reducing the number of participants with a hybrid approach significantly improves performance.

  2. A borax fusion technique for quantitative X-ray fluorescence analysis

    NARCIS (Netherlands)

    van Willigen, J.H.H.G.; Kruidhof, H.; Dahmen, E.A.M.F.

    1971-01-01

    A borax fusion technique to cast glass discs for quantitative X-ray analysis is described in detail. The method is based on the “nonwetting” properties of a Pt/Au alloy towards molten borax, on the favourable composition of the flux and finally on the favourable form of the casting mould. The

  3. A borax fusion technique for quantitative X-ray fluorescence analysis

    NARCIS (Netherlands)

    Willigen, van J.H.H.G.; Kruidhof, H.; Dahmen, E.A.M.F.

    1971-01-01

    A borax fusion technique to cast glass discs for quantitative X-ray analysis is described in detail. The method is based on the “nonwetting” properties of a Pt/Au alloy towards molten borax, on the favourable composition of the flux and finally on the favourable form of the casting mould. The critic

  4. Influence of time of annealing on anneal hardening effect of a cast CuZn alloy

    Directory of Open Access Journals (Sweden)

    Nestorović Svetlana

    2003-01-01

    Full Text Available Investigated cast copper alloy containing 8at%Zn of a solute. For comparison parallel specimens made from cast pure copper. Copper and copper alloy were subjected to cold rolling with different a final reduction of 30,50 and 70%. The cold rolled copper and copper alloy samples were isochronally and isothermally annealed up to recrystallization temperature. After that the values of hardness, strength and electrical conductivity were measured and X-ray analysis was performed. These investigations show that anneal hardening effect at alloys was attained under recrystallization temperature in the temperature range of 180-3000C, followed with an increase in hardness. The amount of strengthening increase with increasing degree of prior cold work. Also the X-ray analysis show the change of lattice parameter during annealing when anneal hardening effect was attained.

  5. The technology transfer of non-ferrous alloys casting during the middle age

    Directory of Open Access Journals (Sweden)

    A. Garbacz-Klempka

    2017-01-01

    Full Text Available The article reports on the findings from the metallographic analysis of 13th c. archaeological objects from Chełm (eastern Poland. The group submitted for analysis includes jeweller’s dies used in the production of women’s ceremonial ornaments, crucibles and bronze ornaments. The Mongol invasion of 13th c. had caused craftsmen from central areas of East Europe to flee and seek shelter in the western parts of Rus. It may be safe to interpret the finds from Chełm as the remains of a jeweller’s workshop, the site of casting and working copper alloys and silver. The analysis of the technology used in casting copper alloys and silver in the jeweller’s workshop were made using optical microscopy, X-ray spectroscopy and X-ray radiography.

  6. Modelling the void deformation and closure by hot forging of ingot castings

    DEFF Research Database (Denmark)

    Christiansen, Peter; Hattel, Jesper Henri; Kotas, Petr;

    2012-01-01

    After solidification and cooling cast ingots contain voids due to improper feeding and volume shrinkage. Such voids are normally unwanted, so besides of forming the ingot to the desired shape, one of the purposes of the post processing of the ingot by hot forging is to close such voids by mechani......After solidification and cooling cast ingots contain voids due to improper feeding and volume shrinkage. Such voids are normally unwanted, so besides of forming the ingot to the desired shape, one of the purposes of the post processing of the ingot by hot forging is to close such voids...... and focuses on how the voids deform depending on their size and distribution in the ingot as well ashow the forging forces are applied....

  7. Mechanical properties of cast Ti-Hf alloys.

    Science.gov (United States)

    Sato, Hideki; Kikuchi, Masafumi; Komatsu, Masashi; Okuno, Osamu; Okabe, Toru

    2005-02-15

    This study examined the mechanical properties of a series of Ti-Hf alloys. Titanium alloys with 10 to 40 mass % Hf were made with titanium and hafnium sponge in an argon-arc melting furnace. Specimens cast into magnesia-based investment molds were tested for yield strength, tensile strength, percentage elongation, and modulus of elasticity. Vickers microhardness was determined at 25 to 600 microm from the cast surface. X-ray diffractometry was also performed. Commercially pure Ti (CP Ti) and pure Ti prepared from titanium sponge were used as controls. The data (n = 5) were analyzed with a one-way ANOVA and the Student-Newman-Keuls test (alpha = 0.05). The diffraction peaks of all the metals matched those for alpha Ti; no beta phase peaks were found. Alloys with Hf > or = 25% had significantly (p 0.05) in elongation among all the Ti-Hf alloys and CP Ti, whereas the elongation of alloys with Hf > or = 30% was significantly (p alloys tested can be considered viable alternatives to CP Ti because they were stronger than CP Ti and had similar elongation.

  8. Fabrication of large-volume, low-cost ceramic lanthanum halide scintillators for gamma ray detection : final report for DHS/DNDO/TRDD project TA-01-SL01.

    Energy Technology Data Exchange (ETDEWEB)

    Boyle, Timothy J.; Ottley, Leigh Anna M.; Yang, Pin; Chen, Ching-Fong; Sanchez, Margaret R.; Bell, Nelson Simmons

    2008-10-01

    This project uses advanced ceramic processes to fabricate large, optical-quality, polycrystalline lanthanum halide scintillators to replace small single crystals produced by the conventional Bridgman growth method. The new approach not only removes the size constraint imposed by the growth method, but also offers the potential advantages of both reducing manufacturing cost and increasing production rate. The project goal is to fabricate dense lanthanum halide ceramics with a preferred crystal orientation by applying texture engineering and solid-state conversion to reduce the thermal mechanical stress in the ceramic and minimize scintillation light scattering at grain boundaries. Ultimately, this method could deliver the sought-after high sensitivity and <3% energy resolution at 662 keV of lanthanum halide scintillators and unleash their full potential for advanced gamma ray detection, enabling rapid identification of radioactive materials in a variety of practical applications. This report documents processing details from powder synthesis, seed particle growth, to final densification and texture development of cerium doped lanthanum bromide (LaBr{sub 3}:Ce{sup +3}) ceramics. This investigation demonstrated that: (1) A rapid, flexible, cost efficient synthesis method of anhydrous lanthanum halides and their solid solutions was developed. Several batches of ultrafine LaBr{sub 3}:Ce{sup +3} powder, free of oxyhalide, were produced by a rigorously controlled process. (2) Micron size ({approx} 5 {micro}m), platelet shape LaBr{sub 3} seed particles of high purity can be synthesized by a vapor phase transport process. (3) High aspect-ratio seed particles can be effectively aligned in the shear direction in the ceramic matrix, using a rotational shear-forming process. (4) Small size, highly translucent LaBr{sub 3} (0.25-inch diameter, 0.08-inch thick) samples were successfully fabricated by the equal channel angular consolidation process. (5) Large size, high density

  9. FORMATION OF WEAR-RESISTANT CHROMIUM CAST IRON CASTING INTO THE CHILL MOLD

    Directory of Open Access Journals (Sweden)

    E. I. Marukovich

    2013-01-01

    Full Text Available The analysis of thermal processes of formation of castings from wearproof chromic cast irons for replaceable details of centrifugal mills and crushers is carried out. Influence of protective and dividing coverings on intensity of heating of the chill mold is investigated.

  10. Methods and apparatus for manufacturing monocrystalline cast silicon and monocrystalline cast silicon bodies for photovoltaics

    Science.gov (United States)

    Stoddard, Nathan G

    2014-01-14

    Methods and apparatuses are provided for casting silicon for photovoltaic cells and other applications. With such methods and apparatuses, a cast body of monocrystalline silicon may be formed that is free of, or substantially free of, radially-distributed impurities and defects and having at least two dimensions that are each at least about 35 cm is provided.

  11. Mechanical properties of homogenized twin-roll cast and conventionally cast AZ31 magnesium alloys

    Directory of Open Access Journals (Sweden)

    Mariia Zimina

    2015-02-01

    Full Text Available The improvement of mechanical properties of magnesium alloys nowadays is very important, because of the variety of industrial applications. For this goal, the number of casting techniques and further treatments were developed. Among the continuous casting techniques, which allow producing long strips of the alloys, is twin-roll casting. Using this process one can get the magnesium alloy with finest microstructure and higher specific strength. In this paper the comparison of tensile properties of conventionally cast and twin-roll cast AZ31 magnesium alloys was made. Tensile tests were carried out with constant strain rate 10-3 s-1 at temperatures ranging from 100 to 300 °C. Both materials were tested in as-cast state and after homogenization treatment at 450 °C for 10 hours. The investigation showed that there are no significant changes in ductility of AZ31 conventionally cast alloy even after heat treatment, while the ductility of twin-roll cast alloy increases.

  12. Methods and apparatuses for manufacturing monocrystalline cast silicon and monocrystalline cast silicon bodies for photovoltaics

    Science.gov (United States)

    Stoddard, Nathan G.

    2011-11-01

    Methods and apparatuses are provided for casting silicon for photovoltaic cells and other applications. With such methods and apparatuses, a cast body of monocrystalline silicon may be formed that is free of, or substantially free of, radially-distributed impurities and defects and having at least two dimensions that are each at least about 35 cm is provided.

  13. Effect of composition and cooling rate on structures and properties of quenched or cast Al-V-Fe alloys

    Energy Technology Data Exchange (ETDEWEB)

    Shek, C.H.; He, G.; Bian, Z.; Chen, G.L.; Lai, J.K.L

    2003-09-25

    Rapidly solidified Al-V-Fe alloys are promising structural materials because of the high tensile strength of up to 1400 MPa combined with the light weight. In this investigation, the authors prepared Al-V-Fe alloys of various V and Fe contents by melt-spinning and water-cooled copper mould casting. The alloy samples were characterized with X-ray diffraction (XRD), SEM, TEM, nanoindention, and tensile test. It was shown that the V and Fe contents strongly affect the microstructure and hence the mechanical properties. Increasing V and Fe content causes an increase of the volume fraction of the quasicrystalline phase which gives rise to the strengthening of the alloy. The amount of quasicrystals depends also on the cooling rate during solidification. At very high cooling rate, dispersions of quasicrystals and amorphous nanoscale clusters are favored while at low cooling rate, a stable Al{sub 10}V crystalline phase form instead in the {alpha}-Al matrix. A gradual transition between these two extremes is observed at intermediate cooling rates.

  14. Sclero-topometry Metrology in Valorisation of Waste Oil for Micro-machining of Ductile Cast Iron

    Directory of Open Access Journals (Sweden)

    Eymard S.

    2013-12-01

    Full Text Available During the time, the specific characteristics and the efficient lifetime of oil progressively decrease, due to complex pollution, ultimately making the oil unsuitable for the initial applications. The strategy to regenerate and to valorise waste oils is investigated using improved combinations of sclerometric and topometric tests on ductile nodular cast iron. Tribo-abrasive tests are performed in critical conditions, with base oil, waste oil and regenerated oil, of similar viscosities in order to discriminate their interfacial performances. The forms of the scratch traces indicate wear resistance and tendency to elasto-plastic deformation. The mechanisms of deformation and frictional behaviours were evaluated using optical and Scanning Electron Microscopy and measured for various tribological conditions with tactile and optical profilometry. The Energy Dispersive X ray Spectroscopy completes the chemical superficial distribution of pertinent elements. The surface topography metrology is used to characterize the scratch profiles and to determine the volume of the displaced and removed material, as well as maximum pit height. The originality of this paper is that it is a unique approach specifically devoted to transformer oil concerning tribological conditions.

  15. Characterisation of Fourteenth-Century Bell-Casting Pit in Old Town Hall Sibiu, Romania

    CERN Document Server

    Olariu, A; Olariu, Agata; Munteanu-Besliu, Petre

    1999-01-01

    In this work we have made an analytical investigation by neutron activation analysis and X-ray fluorescence of a number of pieces found on the two hearths and the slag layer discovered at the Old Town Hall from Sibiu, Romania and some bells from the surrounding region of Sibiu. The elemental analyses suggest the fact that the hearths preserve traces of an activity of alloying of copper with tin for casting bells.

  16. Precision Casting via Advanced Simulation and Manufacturing

    Science.gov (United States)

    1997-01-01

    A two-year program was conducted to develop and commercially implement selected casting manufacturing technologies to enable significant reductions in the costs of castings, increase the complexity and dimensional accuracy of castings, and reduce the development times for delivery of high quality castings. The industry-led R&D project was cost shared with NASA's Aerospace Industry Technology Program (AITP). The Rocketdyne Division of Boeing North American, Inc. served as the team lead with participation from Lockheed Martin, Ford Motor Company, Howmet Corporation, PCC Airfoils, General Electric, UES, Inc., University of Alabama, Auburn University, Robinson, Inc., Aracor, and NASA-LeRC. The technical effort was organized into four distinct tasks. The accomplishments reported herein. Task 1.0 developed advanced simulation technology for core molding. Ford headed up this task. On this program, a specialized core machine was designed and built. Task 2.0 focused on intelligent process control for precision core molding. Howmet led this effort. The primary focus of these experimental efforts was to characterize the process parameters that have a strong impact on dimensional control issues of injection molded cores during their fabrication. Task 3.0 developed and applied rapid prototyping to produce near net shape castings. Rocketdyne was responsible for this task. CAD files were generated using reverse engineering, rapid prototype patterns were fabricated using SLS and SLA, and castings produced and evaluated. Task 4.0 was aimed at developing technology transfer. Rocketdyne coordinated this task. Casting related technology, explored and evaluated in the first three tasks of this program, was implemented into manufacturing processes.

  17. Colour Metallography of Cast Iron - Chapter 3: Spheroidal Graphite Cast Iron (Ⅰ

    Directory of Open Access Journals (Sweden)

    Zhou Jiyang

    2010-02-01

    Full Text Available Cast iron, as a traditional metal material, has advantages of low total cost, good castability and machinability, good wear resistance and low notch sensitivity, and is still facing tough challenge in quality, property and variety of types etc. Experts and engineers studying and producing iron castings all around world extremely concern this serious challenge. Over more than 30 years, a great of research work has been carried out on how to further improve its property, expand its application and combine cast iron technology with some hi-techs (for example, computer technology. Nevertheless, cast iron is a multi-element and multi-phase alloy and has complex and variety of structures and still has great development potential in structure and property. For further studying and developing cast iron, theoretical research work is important promise, and the study on solidification process and control mechanism of graphite morphology is fundamental for improving property of cast iron and developing new type of cast iron. Metallography of cast iron normally includes two sections: liquid phase transformation and solid phase transformation. The book, Colour Metallography of Cast Iron, uses colour metallography technique to study solidification structures of cast irons: graphite, carbides, austenite and eutectics; and focuses on solidification processes. With progress of modern solidification theory, the control of material solidification process becomes important measure for improving traditional materials and developing new materials. Solidification structure not only influences mechanical and physical properties of cast iron, but also affects its internal quality. The book uses a large amount of colour photos to describe the formation of solidification structures and their relations. Crystallization phenomena, which cannot be displayed with traditional metallography, are presented and more phase transformation information is obtained from these colour

  18. Predicting Pattern Tooling and Casting Dimensions for Investment Casting - Phase II

    Energy Technology Data Exchange (ETDEWEB)

    Sabau, Adrian S [ORNL

    2005-09-01

    The investment casting process allows the production of complex-shape parts and close dimensional tolerances. One of the most important phases in the investment casting process is the design of the pattern die. Pattern dies are used to create wax patterns by injecting wax into dies. The wax patterns are used to create a ceramic shell by the application of a series of ceramic coatings, and the alloy is cast into the dewaxed shell mold (Fig. 1.1). However, the complexity of shape and the close dimensional tolerances required in the final casting make it difficult to determine tooling dimensions. The final linear dimension of the casting depends on the cumulative effects of the linear expansions or contractions in each step of the investment casting process (Fig. 1.2). In most cases, the mold geometry or cores restrict the shrinkage of the pattern or the cast part, and the final casting dimensions may be affected by time-dependent processes such as viscoelastic deformation of the wax, and viscoplastic creep and plastic deformations of the shell and alloy. The pattern die is often reworked several times to produce castings whose dimensions are within acceptable tolerances. To date, investment casting technology has been based on hands-on training and experience. Technical literature is limited to experimental, phenomenological studies aimed at obtaining empirical correlations for quick and easy application in industry. The goal of this project was to predict casting dimensions for investment castings in order to meet blueprint nominal during the first casting run. Several interactions have to be considered in a coupled manner to determine the shrinkage factors: these are the die-wax, wax-shell, and shell-alloy interactions (as illustrated in Fig. 1.3). In this work, the deformations of the die-wax and shell-alloy systems were considered in a coupled manner, while the coupled deformation of the wax-shell system was not considered. Future work is needed in order to

  19. Microstructure and mechanical properties of as-cast Zr-Nb alloys.

    Science.gov (United States)

    Kondo, Ryota; Nomura, Naoyuki; Suyalatu; Tsutsumi, Yusuke; Doi, Hisashi; Hanawa, Takao

    2011-12-01

    On the basis of the microstructures and mechanical properties of as-cast Zr-(0-24)Nb alloys the effects of phase constitution on the mechanical properties and magnetic susceptibility are discussed in order to develop Zr alloys for use in magnetic resonance imaging (MRI). The microstructures were evaluated using an X-ray diffractometer, an optical microscope, and a transmission electron microscope; the mechanical properties were evaluated by a tensile test. The α' phase was dominantly formed with less than 6 mass% Nb content. The ω phase was formed in Zr-(6-20)Nb alloys, but disappeared from Zr-22Nb. The β phase dominantly existed in Zr-(9-24)Nb alloys. The mechanical properties as well as the magnetic susceptibility of the Zr-Nb alloys varied depending on the phase constitution. The Zr-Nb alloys consisting of mainly α' phase showed high strength, moderate ductility, and a high Young's modulus, retaining low magnetic susceptibility. Zr-Nb alloys containing a larger volume of ω phase were found to be brittle and, thus, should be avoided, despite their low magnetic susceptibility. When the Zr-Nb alloys consisted primarily of β phase the effect of ω phase weakened the mechanical properties, thereby leading to an increase in ductility, even with an increase in magnetic susceptibility. The minimum value of Young's modulus was obtained for Zr-20Nb, because this composition was the phase boundary between the β and ω phases. However, the magnetic susceptibility of the alloy was half that of Ti-6Al-4V alloys. Zr-Nb alloys consisting of α' or β phase have excellent mechanical properties with low magnetic susceptibility and, thus, these alloys could be useful for medical devices used in MRI. Copyright © 2011 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

  20. Evaluation of porosity in Al alloy die castings

    Directory of Open Access Journals (Sweden)

    M. Říhová

    2012-01-01

    Full Text Available Mechanical properties of an Al-alloy die casting depend significantly on its structural properties. Porosity in Al-alloy castings is one of the most frequent causes of waste castings. Gas pores are responsible for impaired mechanical-technological properties of cast materials. On the basis of a complex evaluation of experiments conducted on AlSi9Cu3 alloy samples taken from the upper engine block which was die- cast with and without local squeeze casting it can be said that castings manufactured without squeeze casting exhibit maximum porosity in the longitudinal section. The area without local squeeze casting exhibits a certain reduction in mechanical properties and porosity increased to as much as 5%. However, this still meets the norms set by SKODA AUTO a.s.