Processing of magnetically anisotropic MnBi particles by surfactant assisted ball milling

Energy Technology Data Exchange (ETDEWEB)

Kanari, K. [Department of Physics, Aristotle University of Thessaloniki, 54124 Thessaloniki (Greece); Sarafidis, C., E-mail: hsara@physics.auth.gr [Department of Physics, Aristotle University of Thessaloniki, 54124 Thessaloniki (Greece); Gjoka, M.; Niarchos, D. [INN, NCSR Demokritos, Athens 15310 (Greece); Kalogirou, O. [Department of Physics, Aristotle University of Thessaloniki, 54124 Thessaloniki (Greece)

2017-03-15

MnBi particles are obtained from bulk MnBi using mechanochemical processing. The structure and magnetic properties of the MnBi particles are investigated by means of X-ray diffraction analysis, scanning electron microscopy and magnetometry. Surfactant assisted high energy ball milling results to the samples’ degradation even after one hour of milling. In the case of surfactant assisted low energy ball milling the increase of ball milling duration decreases the average particle size while the particles seem to be more separated. The saturation magnetization (M{sub s}) was found to decrease for large milling times beginning from 61 Am{sup 2}/kg, while the coercivity (μ{sub 0}H{sub c}) increases with the increase of ball milling duration up to 35 min where it reaches 1.62 T and thereafter it decreases. - Highlights: • Effect of surfactants in processing of MnBi. • Magnetization degradation due to air storage and due to processing. • Coercivity of 1.6 T in epoxy resin oriented material.

The effect of intermediate stop and ball size in fabrication of recycled steel powder using ball milling from machining steel chips

International Nuclear Information System (INIS)

Fitri, M.W.M.; Shun, C.H.; Rizam, S.S.; Shamsul, J.B.

2007-01-01

A feasibility study for producing recycled steel powder from steel scrap by ball milling was carried out. Steel scrap from machining was used as a raw material and was milled using planetary ball milling. Three samples were prepared in order to study the effect of intermediate stop and ball size. Sample with intermediate stop during milling process showed finer particle size compared to the sample with continuous milling. Decrease in the temperature of the vial during the intermediate stop milling gives less ductile behaviour to the steel powder, which is then easily work-hardened and fragmented to fine powder. Mixed small and big size ball give the best production of recycled steel powder where it gives higher impact force to the scrap and accelerate the fragmentation of the steel scrap into powder. (author)

Ball Milling Assisted Solvent and Catalyst Free Synthesis of Benzimidazoles and Their Derivatives.

Science.gov (United States)

El-Sayed, Taghreed H; Aboelnaga, Asmaa; Hagar, Mohamed

2016-08-24

Benzoic acid and o-phenylenediamine efficiently reacted under the green solvent-free Ball Milling method. Several reaction parameters were investigated such as rotation frequency; milling balls weight and milling time. The optimum reaction condition was milling with 56.6 g weight of balls at 20 Hz frequency for one hour milling time. The study was extended for synthesis of a series of benzimidazol-2-one or benzimidazol-2-thione using different aldehydes; carboxylic acids; urea; thiourea or ammonium thiocyanate with o-phenylenediamine. Moreover; the alkylation of benzimidazolone or benzimidazolthione using ethyl chloroacetate was also studied.

Reduced graphene oxide synthesis by high energy ball milling

Energy Technology Data Exchange (ETDEWEB)

Mondal, O. [Department of Physics, M.U.C Women' s College, Burdwan 713104 (India); Mitra, S. [MLS Prof' s Unit, Indian Association for the Cultivation of Science, Kolkata 700032 (India); Pal, M. [CSIR-Central Glass and Ceramic Research Institute, Kolkata 700032 (India); Datta, A. [University School of Basic and Applied Science (USBAS), Guru Gobind Singh Indraprastha University, New Delhi 110075 (India); Dhara, S. [Surface and Nanoscience Division, Indira Gandhi Centre for Atomic Research, Kalpakkam 603102 (India); Chakravorty, D., E-mail: mlsdc@iacs.res.in [MLS Prof' s Unit, Indian Association for the Cultivation of Science, Kolkata 700032 (India)

2015-07-01

Graphene oxide is transformed to reduced graphene oxide by high energy ball milling in inert atmosphere. The process of ball milling introduces defects and removes oxygen functional groups, thereby creating the possibility of fine tuning the band gap of all intermediate stages of the structural evolution. A limit of the backbone sp{sup 2} network structure has been found which should be able to accommodate defects, before amorphization sets in. The amorphization of graphene oxide is achieved rather quickly in comparison to that of graphite. From thermogravimetric and differential scanning calorimetric analysis along with Fourier transform infrared (FTIR) and Raman spectroscopic studies, it is found that the number of oxygen-containing groups decreases at a faster rate than that of aromatic double bonds with increasing ball milling time with a maximum limit of 3 h. Several characterization techniques (FTIR, Raman, UV–Visible and X-ray photoelectron spectroscopy) have confirmed that the material synthesized is, indeed, reduced graphene oxide. - Highlights: • Graphene oxide is transformed to reduced graphene oxide by high energy ball milling in inert atmosphere. • Fine tuning the band gap by introducing defects and removing oxygen functional groups. • Introduction of excess defects leads to amorphization. • Photoluminescence has been observed in the UV-blue region.

Ball milling of chalcopyrite: Moessbauer spectroscopy and XRD studies

International Nuclear Information System (INIS)

Pollak, H.; Fernandes, M.; Levendis, D.; Schonig, L.

1999-01-01

The aim of this project is to study the behavior of chalcopyrite under ball milling for extended periods in order to determine how it's decompose or transform. Tests were done with chalcopyrite mixed with iron and zinc with and without surfactant. The use of surfactants has various effects such as avoiding oxidation and clustering of the fine particles. In all case magnetic chalcopyrite is transformed into a paramagnetic component showing a disordered structure, thus revealing that Cu atoms have replaced Fe atoms. In the case of ball milling in air, chalcopyrite is decomposed with the lost of iron, while in milling under surfactants, iron enters into the chalcopyrite structure. (author)

Comprehensive characterization of ball-milled powders simulating a tribofilm system

Energy Technology Data Exchange (ETDEWEB)

Häusler, I., E-mail: ines.haeusler@bam.de; Dörfel, I., E-mail: Ilona.doerfel@bam.de; Peplinski, B., E-mail: Burkhard.peplinski@bam.de; Dietrich, P.M., E-mail: Paul.dietrich@yahoo.de; Unger, W.E.S., E-mail: Wolfgang.Unger@bam.de; Österle, W., E-mail: Werner.Oesterle@bam.de

2016-01-15

A model system was used to simulate the properties of tribofilms which form during automotive braking. The model system was prepared by ball milling of a blend of 70 vol.% iron oxides, 15 vol.% molybdenum disulfide and 15 vol.% graphite. The resulting mixture was characterized by X-ray powder diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and various transmission electron microscopic (TEM) methods, including energy dispersive X-ray spectroscopy (EDXS), high resolution investigations (HRTEM) with corresponding simulation of the HRTEM images, diffraction methods such as scanning nano-beam electron diffraction (SNBED) and selected area electron diffraction (SAED). It could be shown that the ball milling caused a reduction of the grain size of the initial components to the nanometer range. Sometimes even amorphization or partial break-down of the crystal structure was observed for MoS{sub 2} and graphite. Moreover, chemical reactions lead to a formation of surface coverings of the nanoparticles by amorphous material, molybdenum oxides, and iron sulfates as derived from XPS. - Highlights: • Ball milling of iron oxides, MoS{sub 2}, and graphite to simulate a tribofilm • Increasing coefficient of friction after ball milling of the model blend • Drastically change of the diffraction pattern of the powder mixture • TEM & XPS showed the components of the milled mixture and the process during milling. • MoS{sub 2} and graphite suffered a loss in translation symmetry or became amorphous.

High-Energy Ball-Milling of Alloys and Compounds

International Nuclear Information System (INIS)

Le Caer, G.; Delcroix, P.; Begin-Colin, S.; Ziller, T.

2002-01-01

After outlining some characteristics of high-energy ball-milling, we discuss selected examples of phase transformation and of alloy synthesis which focus on deviations from archetypal behaviours and throw light on the milling mechanisms. Some contributions of Moessbauer spectrometry to the characterization of ground materials are described.

FePt magnetic particles prepared by surfactant-assisted ball milling

Energy Technology Data Exchange (ETDEWEB)

Velasco, V., E-mail: vvjimeno@fis.ucm.es [Instituto de Magnetismo Aplicado, UCM-ADIF-CSIC, P.O. Box 155, Las Rozas 28230 (Spain); Departamento de Física de Materiales, Universidad Complutense de Madrid, Madrid 28040 (Spain); Hernando, A.; Crespo, P. [Instituto de Magnetismo Aplicado, UCM-ADIF-CSIC, P.O. Box 155, Las Rozas 28230 (Spain); Departamento de Física de Materiales, Universidad Complutense de Madrid, Madrid 28040 (Spain)

2013-10-15

High-energy ball milling of Fe and Pt elemental powders has been carried out under dry and wet (in presence of solvent and surfactants) conditions. Dry milling leads to the formation of the disordered FCC-FePt alloy whereas by the wet milling procedure the main process is the decrease of Fe and Pt particle size, although some dissolution of Pt into Fe grains cannot be ruled out, and no hint of the formation of the FCC-FePt phase is observed even to milling times up to 20 h, as X-ray diffraction, electron microscopy and Mössbauer spectroscopy indicates. The as-milled particles were annealed at 600 °C for 2 h under Ar atmosphere. It is noticed that the disordered fcc-FePt phase observed in particles milled under dry conditions transform to ordered fct phase characterized by a hard magnetic behavior with a coercive field up to 10,000 Oe. However, those particles milled in the surfactant/solvent medium exhibit a soft magnetic behavior with a coercive field of 600 Oe. These results indicate that wet high-energy ball milling is not an adequate technique for obtaining single-phase FePt particles. - Highlights: • FePt particles have been obtained by high-energy ball milling. • In the presence of surfactants and solvents, almost no alloying process takes place. • After annealing, the coercive field of the FePt alloy particles increases from 150 Oe to 10,000 Oe.

Structural and magnetic properties of ball milled copper ferrite

DEFF Research Database (Denmark)

Goya, G.F.; Rechenberg, H.R.; Jiang, Jianzhong

1998-01-01

The structural and magnetic evolution in copper ferrite (CuFe2O4) caused by high-energy ball milling are investigated by x-ray diffraction, Mössbauer spectroscopy, and magnetization measurements. Initially, the milling process reduces the average grain size of CuFe2O4 to about 6 nm and induces....... The canted spin configuration is also suggested by the observed reduction in magnetization of particles in the blocked state. Upon increasing the milling time, nanometer-sized CuFe2O4 particles decompose, forming alpha-Fe2O3 and other phases, causing a further decrease of magnetization. After a milling time...... of 98 h, alpha-Fe2O3 is reduced to Fe3O4, and magnetization increases accordingly to the higher saturation magnetization value of magnetite. Three sequential processes during high-energy ball milling are established: (a) the synthesis of partially inverted CuFe2O4 particles with a noncollinear spin...

Nanocrystalline TiAl powders synthesized by high-energy ball milling: effects of milling parameters on yield and contamination

International Nuclear Information System (INIS)

Bhattacharya, Prajina; Bellon, Pascal; Averback, Robert S.; Hales, Stephen J.

2004-01-01

High-energy ball milling was employed to produce nanocrystalline Ti-Al powders. As sticking of the powders can be sufficiently severe to result in a near zero yield, emphasis was placed on varying milling conditions so as to increase the yield, while avoiding contamination of the powders. The effects of milling parameters such as milling tools, initial state of the powders and addition of process control agents (PCA's) were investigated. Cyclohexane, stearic acid and titanium hydride were used as PCA's. Milling was conducted either in a Cr-steel vial with C-steel balls, or in a tungsten carbide (WC) vial with WC balls, using either elemental or pre-alloyed powders. Powder samples were characterized using X-ray diffraction, scanning and transmission electron microscopy. In the absence of PCA's mechanical alloying in a WC vial and attrition milling in a Cr-steel vial were shown to lead to satisfactory yields, about 65-80%, without inducing any significant contamination of the powders. The results suggest that sticking of the powders on to the milling tools is correlated with the phase evolution occurring in these powders during milling

The Tool Life of Ball Nose end Mill Depending on the Different Types of Ramping

Science.gov (United States)

Vopát, Tomáš; Peterka, Jozef; Kováč, Martin

2014-12-01

The article deals with the cutting tool wear measurement process and tool life of ball nose end mill depending on upward ramping and downward ramping. The aim was to determine and compare the wear (tool life) of ball nose end mill for different types of copy milling operations, as well as to specify particular steps of the measurement process. In addition, we examined and observed cutter contact areas of ball nose end mill with machined material. For tool life test, DMG DMU 85 monoBLOCK 5-axis CNC milling machine was used. In the experiment, cutting speed, feed rate, axial depth of cut and radial depth of cut were not changed. The cutting tool wear was measured on Zoller Genius 3s universal measuring machine. The results show different tool life of ball nose end mills depending on the copy milling strategy.

Process intensification effect of ball milling on the hydrothermal pretreatment for corn straw enzymolysis

International Nuclear Information System (INIS)

Yuan, Zhengqiu; Long, Jinxing; Wang, Tiejun; Shu, Riyang; Zhang, Qi; Ma, Longlong

2015-01-01

Highlights: • Novel pretreatment of ball milling combined with hydrothermal method was presented. • Intensification effect of ball milling was significant for corn straw enzymolysis. • Ball milling destroyed the physical structure of corn straw. • Chemical (liquid mixture) method removed lignin and hemicellulose. • Glucose yield increased from 0.41 to 13.86 mg mL −1 under the optimized condition. - Abstract: Enhancement of the cellulose accessibility is significant for biomass enzymatic hydrolysis. Here, we reported an efficient combined pretreatment for corn straw enzymolysis using ball milling and dilute acid hydrothermal method (a mixture solvent of H 2 O/ethanol/sulfuric acid/hydrogen peroxide liquid). The process intensification effect of ball milling on the pretreatment of the corn straw was studied through the comparative characterization of the physical–chemical properties of the raw and pretreated corn straw using FT-IR, BET, XRD, SEM, and HPLC analysis. The effect of the pretreatment temperature was also investigated. Furthermore, various pretreatment methods were compared as well. Moreover, the pretreatment performance was measured by enzymolysis. The results showed that ball milling had a significant process intensification effect on the corn straw enzymolysis. The glucose concentration was dramatically increased from 0.41 to 13.86 mg mL −1 after the combined treatment of ball milling and hydrothermal. The efficient removal of lignin and hemicellulose and the enlargement of the surface area were considered to be responsible for this significant increase based on the intensive analysis on the main components and the physical–chemical properties of the raw and pretreated corn straw

Discrete element method based scale-up model for material synthesis using ball milling

Science.gov (United States)

Santhanam, Priya Radhi

depending on hardness of brittle component relative to milling media. To improve the DEM model of the attritor mill, it is desired to avoid the removal of unrealistic, high-force events using an approach that would not predict such events in the first place. It is observed that during experiments in attritor, balls may jam causing an increased resistance to the impeller's rotation. The impeller may instantaneously slow down, quickly returning to its pre-set rotation rate. Previous DEM models did not account for such rapid changes in the impeller's rotation. In this work, this relationship between impeller's torque and rotation rate is obtained experimentally and introduced in DEM. As a result, predicted Ed, are shown to correlate well with the experimental data. Finally, a methodology is proposed combining an experiment and its DEM description enabling one to identify the appropriate interaction parameters for powder systems. The experiment uses a miniature vibrating hopper and can be applied to characterize the powder flow for variety of materials. The hopper is designed to hold up to 20,000 particles of 50-mum diameter, which can be directly described in DEM. Based on comparison of discharge rate from experiments and model, all 6 interaction parameters were analyzed and the ideal conditions identified for Zirconia beads. The values of these parameters for powders are generally not the same as those established for macroscopic bodies. In addition, effects of some other experimental parameters such as particle size distribution and amplitude of vibration are also investigated.

The Tool Life of Ball Nose end Mill Depending on the Different Types of Ramping

Directory of Open Access Journals (Sweden)

Vopát Tomáš

2014-12-01

Full Text Available The article deals with the cutting tool wear measurement process and tool life of ball nose end mill depending on upward ramping and downward ramping. The aim was to determine and compare the wear (tool life of ball nose end mill for different types of copy milling operations, as well as to specify particular steps of the measurement process. In addition, we examined and observed cutter contact areas of ball nose end mill with machined material. For tool life test, DMG DMU 85 monoBLOCK 5-axis CNC milling machine was used. In the experiment, cutting speed, feed rate, axial depth of cut and radial depth of cut were not changed. The cutting tool wear was measured on Zoller Genius 3s universal measuring machine. The results show different tool life of ball nose end mills depending on the copy milling strategy.

Mechanically Induced Graphite-Nanodiamonds-Phase Transformations During High-Energy Ball Milling

Science.gov (United States)

El-Eskandarany, M. Sherif

2017-05-01

Due to their unusual mechanical, chemical, physical, optical, and biological properties, nearly spherical-like nanodiamonds have received much attention as desirable advanced nanomaterials for use in a wide spectrum of applications. Although, nanodiamonds can be successfully synthesized by several approaches, applications of high temperature and/or high pressure may restrict the real applications of such strategic nanomaterials. Distinct from the current preparation approaches used for nanodiamonds preparation, here we show a new process for preparing ultrafine nanodiamonds (3-5 nm) embedded in a homogeneous amorphous-carbon matrix. Our process started from high-energy ball milling of commercial graphite powders at ambient temperature under normal atmospheric helium gas pressure. The results have demonstrated graphite-single wall carbon nanotubes-amorphous-carbon-nanodiamonds phase transformations carried out through three subsequent stages of ball milling. Based on XRD and RAMAN analyses, the percentage of nanodiamond phase + C60 (crystalline phase) produced by ball milling was approximately 81%, while the amorphous phase amount was 19%. The pressure generated on the powder together the with temperature increase upon the ball-powder-ball collision is responsible for the phase transformations occurring in graphite powders.

Characterization of structures and novel magnetic response of Fe87.5Si7Al5.5 alloy processed by ball milling

International Nuclear Information System (INIS)

Duan, Yuping; Gu, Shuchao; Zhang, Zhonglun; Wen, Ming

2012-01-01

Highlights: ► The water atomized Fe 87.5 Si 7 Al 5.5 (Wt.%) alloy was processed by ball-milling. ► The microstructure and magnetic properties of alloy changed following milling. ► The powders milled for 10 h have the largest M s and strongest reflection loss. ► The permeability of the powders milled for 2 h is the largest. ► The charge exchange between Fe and Si is discussed base on first-principles. - Abstract: The water atomized Fe 87.5 Si 7 Al 5.5 (Wt.%) alloy was processed by a high-energy planetary ball-milling. The characterization of morphology, microstructure, and electromagnetic properties were measured by scanning electron microscope (SEM), X-ray diffractometer, vibrating sample magnetometer (VSM), vector network analyzer and the first principle method. The analysis results showed that the powders shape became flaky from fusiform. The powders showed a reduction of the average grain size and the increase of the internal strain, and then presented an adverse variation trend after 55 h milling. The powders that milled 10 h had the largest saturation magnetization M S (131 emu/g). The value μ′ of the powders decreased with increasing milling time at relatively lower frequency (2–8 GHz), but opposite variation tendency happened at higher frequency (8–18 GHz). Also, only short time milling can enhance the value of μ″ in the test frequency. The powders after 10 h milling showed excellent microwave absorption (RL < −10 dB) at the frequency 9.0–15.6 GHz and the absorption peak shifted regularly to the high frequency as the increased milling time. Furthermore, the effect of charge exchange between the Fe and Si on the saturation magnetization in the ball-milling process was also investigated by using density functional theory (DFT) of first principle.

Ammonia synthesis over multi-promoted iron catalysts obtained by high-energy ball-milling

DEFF Research Database (Denmark)

Jacobsen, C.J.H.; Jiang, Jianzhong; Mørup, Steen

1999-01-01

The feasibility of producing ammonia synthesis catalysts from high-energy ball-milling of a simple mixture of the constituent oxides has been investigated. The effect of ball-milling the fused oxidic precursor of the industrial KM1 ammonia synthesis catalyst has also been studied. The results show...

Crystallite sizes of LiH before and after ball milling and thermal exposure

International Nuclear Information System (INIS)

Ortiz, Angel L.; Osborn, William; Markmaitree, Tippawan; Shaw, Leon L.

2008-01-01

The powder characteristics of lithium hydride (LiH) as a function of high-energy ball milling condition are systematically investigated via quantitative X-ray diffraction (XRD) analysis. The results obtained from the XRD analysis are compared with those attained from scanning electron microscopy (SEM), transmission electron microscopy (TEM), and specific surface area (SSA) analyses. The thermal stability of the ball-milled LiH is also investigated in order to provide physical insights into its cyclic stability in hydrogen sorption and desorption cycles. The results indicate that ball milling is effective in obtaining nano-crystalline LiH powder which is relatively stable with retention of nano-crystals after thermal exposure at 285 deg. C (equivalent to 0.58T m ) for 1 h. The good thermal stability observed is attributed to the presence of many pores in the agglomerates at the ball-milled condition. These pores effectively prevent crystal growth during the thermal exposure

Crystallite sizes of LiH before and after ball milling and thermal exposure

Energy Technology Data Exchange (ETDEWEB)

Ortiz, Angel L. [Departamento de Electronica e Ingenieria Electromecanica, Universidad de Extremadura, Badajoz (Spain); Osborn, William; Markmaitree, Tippawan [Department of Chemical, Materials and Biomolecular Engineering, University of Connecticut, 97 North Eagleville Road, U-3136 Storrs, CT 06269-3136 (United States); Shaw, Leon L. [Department of Chemical, Materials and Biomolecular Engineering, University of Connecticut, 97 North Eagleville Road, U-3136 Storrs, CT 06269-3136 (United States)], E-mail: leon.shaw@uconn.edu

2008-04-24

The powder characteristics of lithium hydride (LiH) as a function of high-energy ball milling condition are systematically investigated via quantitative X-ray diffraction (XRD) analysis. The results obtained from the XRD analysis are compared with those attained from scanning electron microscopy (SEM), transmission electron microscopy (TEM), and specific surface area (SSA) analyses. The thermal stability of the ball-milled LiH is also investigated in order to provide physical insights into its cyclic stability in hydrogen sorption and desorption cycles. The results indicate that ball milling is effective in obtaining nano-crystalline LiH powder which is relatively stable with retention of nano-crystals after thermal exposure at 285 deg. C (equivalent to 0.58T{sub m}) for 1 h. The good thermal stability observed is attributed to the presence of many pores in the agglomerates at the ball-milled condition. These pores effectively prevent crystal growth during the thermal exposure.

Acoustic monitoring of a ball sinking in vibrated granular sediments

Science.gov (United States)

van den Wildenberg, Siet; Léopoldès, Julien; Tourin, Arnaud; Jia, Xiaoping

2017-06-01

We develop an ultrasound probing to investigate the dynamics of a high density ball sinking in 3D opaque dense granular suspensions under horizontal weak vibrations. We show that the motion of the ball in these horizontally vibrated glass bead packings saturated by water is consistent with the frictional rheology. The extracted stress-strain relation evidences an evolution of flow behaviour from frictional creep to inertial regimes. Our main finding is that weak external vibration primarily affects the yield stress and controls the depth of sinking via vibration-induced sliding at the grain contact. Also, we observe that the extracted rheological parameters depend on the size of the probing ball, suggesting thus a non-local rheology.

Effect of high-energy ball milling in the structural and textural properties of kaolinite

Directory of Open Access Journals (Sweden)

E. C. Leonel

2014-06-01

Full Text Available Through the process of high-energy ball milling it is possible to obtain solid materials with higher surface area and different particle sizes. These characteristics are very important for some application such as adsorption. Besides, applications of some clays depend on the functionalization which, for kaolinite, takes place in the aluminol groups. Modification in the structural and textural properties of kaolinite by high-energy milling can improve functionalization of kaolinite due to the exposure of aluminol groups. In this work studies were done on the influence of high-energy ball milling on the morphological properties of kaolinite, taking into account parameters such as filling of the miller, number of balls and amount of mass to be milled. Moreover, studies involving milling kinetics of purified kaolinite were carried out to verify modification in the morphology of kaolinite with milling time.

Microstructural Evolution, Thermodynamics, and Kinetics of Mo-Tm2O3 Powder Mixtures during Ball Milling

Directory of Open Access Journals (Sweden)

Yong Luo

2016-10-01

Full Text Available The microstructural evolution, thermodynamics, and kinetics of Mo (21 wt % Tm2O3 powder mixtures during ball milling were investigated using X-ray diffraction and transmission electron microscopy. Ball milling induced Tm2O3 to be decomposed and then dissolved into Mo crystal. After 96 h of ball milling, Tm2O3 was dissolved completely and the supersaturated nanocrystalline solid solution of Mo (Tm, O was obtained. The Mo lattice parameter increased with increasing ball-milling time, opposite for the Mo grain size. The size and lattice parameter of Mo grains was about 8 nm and 0.31564 nm after 96 h of ball milling, respectively. Ball milling induced the elements of Mo, Tm, and O to be distributed uniformly in the ball-milled particles. Based on the semi-experimental theory of Miedema, a thermodynamic model was developed to calculate the driving force of phase evolution. There was no chemical driving force to form a crystal solid solution of Tm atoms in Mo crystal or an amorphous phase because the Gibbs free energy for both processes was higher than zero. For Mo (21 wt % Tm2O3, it was mechanical work, not the negative heat of mixing, which provided the driving force to form a supersaturated nanocrystalline Mo (Tm, O solid solution.

Matrix model of the grinding process of cement clinker in the ball mill

Science.gov (United States)

Sharapov, Rashid R.

2018-02-01

In the article attention is paid to improving the efficiency of production of fine powders, in particular Portland cement clinker. The questions of Portland cement clinker grinding in closed circuit ball mills. Noted that the main task of modeling the grinding process is predicting the granulometric composition of the finished product taking into account constructive and technological parameters used ball mill and separator. It is shown that the most complete and informative characterization of the grinding process in a ball mill is a grinding matrix taking into account the transformation of grain composition inside the mill drum. Shows how the relative mass fraction of the particles of crushed material, get to corresponding fraction. Noted, that the actual task of reconstruction of the matrix of grinding on the experimental data obtained in the real operating installations. On the basis of experimental data obtained on industrial installations, using matrix method to determine the kinetics of the grinding process in closed circuit ball mills. The calculation method of the conversion of the grain composition of the crushed material along the mill drum developed. Taking into account the proposed approach can be optimized processing methods to improve the manufacturing process of Portland cement clinker.

Tungsten-nanodiamond composite powders produced by ball milling

Energy Technology Data Exchange (ETDEWEB)

Nunes, D., E-mail: daniela.nunes@ist.utl.pt [Associacao Euratom/IST, Instituto de Plasmas e Fusao Nuclear, Instituto Superior Tecnico, Universidade Tecnica de Lisboa, Av. Rovisco Pais, 1049-001 Lisboa (Portugal); LNEG, Estrada do Paco do Lumiar, 1649-038 Lisboa (Portugal); ICEMS, Instituto Superior Tecnico, Av. Rovisco Pais, 1049-001 Lisboa (Portugal); Livramento, V. [Associacao Euratom/IST, Instituto de Plasmas e Fusao Nuclear, Instituto Superior Tecnico, Universidade Tecnica de Lisboa, Av. Rovisco Pais, 1049-001 Lisboa (Portugal); LNEG, Estrada do Paco do Lumiar, 1649-038 Lisboa (Portugal); Mardolcar, U.V. [Departamento de Fisica, Instituto Superior Tecnico, Av. Rovisco Pais, 1049-001 Lisboa (Portugal); Centro de Ciencias Moleculares e Materiais, Faculdade de Ciencias da Universidade de Lisboa, Campo Grande, 1749-016 Lisboa (Portugal); Correia, J.B. [LNEG, Estrada do Paco do Lumiar, 1649-038 Lisboa (Portugal); Carvalho, P.A. [ICEMS, Instituto Superior Tecnico, Av. Rovisco Pais, 1049-001 Lisboa (Portugal); Departamento de Bioengenharia, Instituto Superior Tecnico, Av. Rovisco Pais, 1049-001 Lisboa (Portugal)

2012-07-15

The major challenge in producing tungsten-nanodiamond composites by ball milling lies in successfully dispersing carbon nanoparticles in the metallic matrix while keeping carbide formation at a minimum. Processing windows for carbide minimization have been established through systematic variation of the nanodiamond fraction, milling energy and milling time. Materials characterization has been carried out by X-ray diffraction, scanning and transmission electron microscopy and microhardness testing. Nanostructured matrices with homogeneously dispersed particles that preserved the diamond structure have been produced. Differential thermal analysis has been used to evaluate the composites thermal stability.

Preparation of iron sulphides by high energy ball milling

DEFF Research Database (Denmark)

Lin, R.; Jiang, Jianzhong; Larsen, R.K.

1998-01-01

The reaction of a powder mixture consisting of 50 a.% Fe and 50 a.% S during high energy ball milling has been studied by x-ray diffraction and Mossbauer spectroscopy. After around 19 h of milling FeS2 and FeS havebeen formed. By further milling the FeS compound becomes dominating and only Fe......S with an average crystallite size of about 10 nm was observed after milling times longer than 67 h. Mossbauer spectra obtained with applied fields show that the particles are antiferromagnetic or have a strongly canted spin structure....

Low-temperature magnetic behavior of ball-milled copper ferrite

DEFF Research Database (Denmark)

Goya, G.F.; Rechenberg, H.R.; Jiang, Jianzhong

1999-01-01

We present a study on magnetic properties of CuFe2O4 nanoparticles, produced by high-energy ball milling. The series of samples obtained, with average particle sizes LFAN alpha d RTAN ranging from 61 nm to 9 nm, display increasing relaxation effects at room temperature. Irreversibility of the mag......We present a study on magnetic properties of CuFe2O4 nanoparticles, produced by high-energy ball milling. The series of samples obtained, with average particle sizes LFAN alpha d RTAN ranging from 61 nm to 9 nm, display increasing relaxation effects at room temperature. Irreversibility...... of the magnetization and shifts to negative fields in the hysteresis loops are observed below T-f APEQ 55 K, indicating unidirectional magnetic anisotropy in milled samples. These features could be explained by assuming the formation of a spin-disordered surface layer, which is exchange-coupled to the ferrimagnetic...

Dry grinding of talc in a stirred ball mill

Directory of Open Access Journals (Sweden)

Cayirli Serkan

2016-01-01

Full Text Available The aim of this work was to investigate micro fine size dry grindability of talc in a stirred ball mill. The effects of various parameters such as grinding time, stirrer speed, powder filling ratio and ball filling ratio were investigated. Alumina balls were used as grinding media. Experiments were carried out using the 24 full factorial design. The main and interaction effects were evaluated using the Yates method. Test results were evaluated on the basis of product size and surface area.

Reversible a-Fe2O3 to Fe3O4 transformation during ball milling

DEFF Research Database (Denmark)

Linderoth, Søren; Jiang, Jianzhong; Mørup, Steen

1997-01-01

The transformation of hematite to magnetite by high-energy ball milling in a sealed container has been studied by Mossbauer spectroscopy and x-ray diffraction. Mechanisms for this transformation are critically discussed. The dominant mechanism is concluded to be due to bond breaking during the high...... energy ball milling followed by release of the oxygen from the vial. The reverse transformation, magnetite to hematite, is demonstrated to occur by ball milling in air. Mechanisms for this reverse transformation are also put forward....

Defect induced electronic states and magnetism in ball-milled graphite.

Science.gov (United States)

Milev, Adriyan; Dissanayake, D M A S; Kannangara, G S K; Kumarasinghe, A R

2013-10-14

The electronic structure and magnetism of nanocrystalline graphite prepared by ball milling of graphite in an inert atmosphere have been investigated using valence band spectroscopy (VB), core level near-edge X-ray absorption fine structure (NEXAFS) spectroscopy and magnetic measurements as a function of the milling time. The NEXAFS spectroscopy of graphite milled for 30 hours shows simultaneous evolution of new states at ~284.0 eV and at ~290.5 eV superimposed upon the characteristic transitions at 285.4 eV and 291.6 eV, respectively. The modulation of the density of states is explained by evolution of discontinuities within the sheets and along the fracture lines in the milled graphite. The magnetic measurements in the temperature interval 2-300-2 K at constant magnetic field strength show a correlation between magnetic properties and evolution of the new electronic states. With the reduction of the crystallite sizes of the graphite fragments, the milled material progressively changes its magnetic properties from diamagnetic to paramagnetic with contributions from both Pauli and Curie paramagnetism due to the evolution of new states at ~284 and ~290.5 eV, respectively. These results indicate that the magnetic behaviour of ball-milled graphite can be manipulated by changing the milling conditions.

Nano-oxide nucleation in a 14Cr-ODS steel elaborated by reactive-inspired ball-milling: Multiscale characterizations

International Nuclear Information System (INIS)

Brocq, M.; Legendre, F.; Sakasegawa, H.; Radiguet, B.; Cuvilly, F.; Pareige, P.; Mathon, M.H.

2009-01-01

Oxide dispersion strengthened (ODS) steels are promising structural materials for both fusion and fission Generation IV reactors. Indeed, they exhibit excellent mechanical and creep properties and radiation resistance thanks to a fine and dense dispersion of complex nanometric oxides. ODS steels are usually elaborated by ball-milling iron based and yttrium oxide powders and then by thermomechanical treatments. It is expected that ball-milling dissolves yttrium oxides in the metallic matrix and that annealing induces nano-oxide precipitation. However the formation mechanism remains unclear and as a consequence the process is still uncontrolled. In this context, we proposed a new approach based on reactive ball milling of iron oxide (Fe 2 O 3 ), yttria (YFe 3 ) and iron based alloy in a dedicated instrumented ball-milling device. Also, a fine scale characterization, after each step of the process including ball-milling, is performed. A Fe-14Cr-2W-1Ti-0.8Y-0.2O (%wt) ODS steel was synthesized by reactive ball-milling and was characterized at very fine scale in both as-milled and as-annealed state. Atom Probe Tomography (APT) and Small Angle Neutron Scattering (SANS) were combined. After ballmilling, most of Y and O were, as expected, in solution in the ferritic matrix but some complex Y-Ti nano-oxides were also observed, indicating that oxide nucleation can start during ball-milling. With annealing the number of nano-oxides increases. In this presentation, experimental results of APT and SANS will be detailed and compared with what is usually observed in ODS steels elaborated by conventional ball milling. Finally, a formation mechanism of nano-oxides deduced from these results will be proposed. (author)

Transforming from paramagnetism to room temperature ferromagnetism in CuO by ball milling

Directory of Open Access Journals (Sweden)

Daqiang Gao

2011-12-01

Full Text Available In this work, we experimentally demonstrate that it is possible to induce ferromagnetism in CuO by ball milling without any ferromagnetic dopant. The magnetic measurements indicate that paramagnetic CuO is driven to the ferromagnetic state at room temperature by ball milling gradually. The saturation magnetization of the milled powders is found to increase with expanding the milling time and then decrease by annealing under atmosphere. The fitted X-ray photoelectron spectroscopy results indicate that the observed induction and weaken of the ferromagnetism shows close relationship with the valence charged oxygen vacancies (Cu1+-VO in CuO.

Effect of additional nickel on crystallization degree evolution of expanded graphite during ball-milling and annealing

International Nuclear Information System (INIS)

Wang Liqin; Yue Xueqing; Zhang Fucheng; Zhang Ruijun

2010-01-01

Expanded graphite (EG) and a mixture of EG and nickel (EG-Ni system) were ball-milled and subsequently annealed, respectively. The products were characterized by X-ray diffraction (XRD), Raman spectra and transmission electron microscopy (TEM). After 100 h milling, the average crystallite thickness (L c ) of EG and EG-Ni system deceases from 14.5 to 8.0 and 9.6 nm, respectively, while the interlayer spacing (d 002 ) increases from 0.3341 to 0.3371 and 0.3348 nm, respectively. It can be concluded that ball-milling decreases the crystallization degree of EG, while the additional nickel restrains this process. For the samples ball-milled for 80 h, the disorder parameter I D /(I D + I G ) ratio of EG and EG-Ni system is in the range of 20.7-55.8% and 31.7-45.8%, respectively, implying that the presence of nickel is beneficial to more homogeneous ball-milling of EG. When the samples after ball-milling for 80 h were annealed for 4 h, the average crystallite thickness of EG and EG-Ni system increases from 8.5 to 9.0 nm and from 11.8 to 15.5 nm, respectively. It is deduced that annealing improves the crystallization degree of ball-milled EG, and the additional nickel is helpful for this process.

Fabrication of Ti-Ni-Cu shape memory alloy powders by ball milling method

International Nuclear Information System (INIS)

Kang, S.; Nam, T.

2001-01-01

Ti-Ni and Ti-Ni-Cu shape memory alloy powders have been fabricated by ball milling method, and then alloying behavior and transformation behavior were investigated by means of optical microscopy, electron microscopy, X-ray diffraction and differential scanning calorimetry. As milled Ti-Ni powders fabricated with milling time less than 20 hrs was a mixture of pure elemental Ti and Ni, and therefore it was unable to obtain alloy powders because the combustion reaction between Ti and Ni occurred during heat treatment. Since those fabricated with milling time more than 20 hrs was a mixture of Ti-rich and Ni-rich Ti-Ni solid solution, however, it was possible to obtain alloy powders without the combustion reaction during heat treatment. Clear exothermic and endothermic peaks appeared in the cooling and heating curves, respectively in DSC curves of 20 hrs and 30 hrs milled Ti-Ni powders. On the other hand, in DSC curves of 1 hr, 10 hrs, 50 hrs and 100 hrs, the thermal peaks were almost discernible. The most optimum ball milling time for fabricating Ti-Ni alloy powders was 30 hrs. Ti-40Ni-10Cu(at%) alloy powders were fabricated successfully by ball milling conditions with rotating speed of 100 rpm and milling time of 30 hrs. (author)

Effect of ball-milling to the surface morphology of CaCO3

Science.gov (United States)

Sulimai, N. H.; Rani, Rozina Abdul; Khusaimi, Z.; Abdullah, S.; Salifairus, M. J.; Alrokayan, Salman; Khan, Haseeb; Rusop, M.

2018-05-01

Calcium Carbonate can be synthesized in many approaches. This work studied on the physical changes to Calcium Carbonate (CaCO3) by ball-milling activity in different parameters; number of ball; collision duration; revolution per minute (RPM). Zirconia balls were used in the work because it has the best durability to withstand ball-milling conditions set. Industrial grade CaCO3 particles that were run in aforementioned parameters were characterized by Field Emission Scanning Electron Microscope (FE-SEM) to study the physical changes on the size and surface of the CaCO3. They were also characterized with Fourier Transform Infra-red Spectroscopy (FTIR) were fingerprint of CaCO3 regions were identified and any changes in the band position and intensity were discussed. Number of Zirconia balls and collision duration is directly proportional to the absorbance intensity whereas it is inversely proportional for the rpm. The best number of parameters producing the highest Absorbance is 100 Zirconia balls in duration of 1 hour and 100rpm.

Comparative Study by MS and XRD of Fe50Al50 Alloys Produced by Mechanical Alloying, Using Different Ball Mills

International Nuclear Information System (INIS)

Rojas Martinez, Y.; Perez Alcazar, G. A.; Bustos Rodriguez, H.; Oyola Lozano, D.

2005-01-01

In this work we report a comparative study of the magnetic and structural properties of Fe 50 Al 50 alloys produced by mechanical alloying using two different planetary ball mills with the same ball mass to powder mass relation. The Fe 50 Al 50 sample milled during 48 h using the Fritsch planetary ball mill pulverisette 5 and balls of 20 mm, presents only a bcc alloy phase with a majority of paramagnetic sites, whereas that sample milled during the same time using the Fritsch planetary ball mill pulverisette 7 with balls of 15 mm, presents a bcc alloy phase with paramagnetic site (doublet) and a majority of ferromagnetic sites which include pure Fe. However for 72 h of milling this sample presents a bcc paramagnetic phase, very similar to that prepared with the first system during 48 h. These results show that the conditions used in the first ball mill equipment make more efficient the milling process.

Magnetoresistivity and microstructure of YBa2Cu3Oy prepared using planetary ball milling

International Nuclear Information System (INIS)

Hamrita, A.; Ben Azzouz, F.; Madani, A.; Ben Salem, M.

2012-01-01

Superconducting properties of YBa 2 Cu 3 O y prepared using planetary ball milling were studied. Y-deficient YBa 2 Cu 3 O y nanoparticles are embedded in the superconducting matrix. Ball milled sample exhibits a large magnetoresistivity in weak magnetic fields at 77 K. We have studied the microstructure and the magnetoresistivity of polycrystalline YBa 2 Cu 3 O y (YBCO or Y-123 for brevity) embedded with nanoparticles of Y-deficient YBCO, generated by the planetary ball milling technique. Bulk samples were synthesized from a precursor YBCO powder, which was prepared from commercial high purity Y 2 O 3 , Ba 2 CO 3 and CuO via a one-step annealing process in air at 950 °C. After planetary ball milling of the precursor, the powder was uniaxially pressed and subsequently annealed at 950 °C in air. Phase analysis by X-ray diffraction (XRD), granular structure examination by scanning electron microscopy (SEM), microstructure investigation by transmission electron microscopy (TEM) coupled with energy dispersive X-ray spectroscopy (EDXS) were carried out. TEM analyses show that nanoparticles of Y-deficient YBCO, generated by ball milling, are embedded in the superconducting matrix. Electrical resistance as a function of temperature, ρ(T), revealed that the zero resistance temperature, T co , is 84.5 and 90 K for the milled and unmilled samples respectively. The milled ceramics exhibit a large magnetoresistance in weak magnetic fields at liquid nitrogen temperature. This attractive effect is of high significance as it makes these materials promising candidates for practical application in magnetic field sensor devices.

Electrochemical properties of the ball-milled LaMg10NiMn alloy with Ni powders

International Nuclear Information System (INIS)

Wang Yi; Wang Xin; Gao Xueping; Shen Panwen

2008-01-01

The electrochemical characteristics of the ball-milled LaMg 10 NiMn alloys with Ni powders were investigated. It was found that the ball-milled LaMg 10 NiMn + 150 wt.% Ni composite exhibited higher first discharge capacity and better cycle performance. By means of the analysis of electrochemical impedance spectra (EIS), it was shown that the existence of manganese in LaMg 10 NiMn alloy increased the electrocatalytic activity due to its catalytic effect, and destabilized metal hydrides, and so reduced the hydrogen diffusion resistance. These contributed to the higher discharge capacity of the ball-milled LaMg 10 NiMn-Ni composite. According to the analytical results of X-ray diffraction (XRD), EIS and steady-state polarization (SSP) experiments, the inhibition of metal corrosion is not the main reason for the better cycle performance. The main reason is that the electrochemical reaction resistance of the ball-milled LaMg 10 NiMn-Ni composite is always lower than that of the ball-milled LaMg 10 Ni 2 -Ni composite because the former one contains manganese, which is a catalyst for the electrode reaction

Thermogravimetric and Differential Scanning Calorimetric Behavior of Ball-Milled Nuclear Graphite

Energy Technology Data Exchange (ETDEWEB)

Kim, Eung Seon; Kim, Min Hwan; Kim, Yong Wan [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Park, Yi Hyun; Cho, Seung Yon [National Fusion Research Institute, Daejeon (Korea, Republic of)

2013-10-15

An examination was made to characterize the oxidation behavior of ball-milled nuclear graphite powder through a TG-DSC analysis. With the ball milling time, the BET surface area increased with the reduction of particle size, but decreased with the chemisorptions of O{sub 2} on the activated surface. The enhancement of the oxidation after the ball milling is attributed to both increases in the specific surface area and atomic scale defects in the graphite structure. In a high temperature gas-cooled reactor, nuclear graphite has been widely used as fuel elements, moderator or reflector blocks, and core support structures owing to its excellent moderating power, mechanical properties and machinability. For the same reason, it will be used in a helium cooled ceramic reflector test blanket module for the ITER. Each submodule has a seven-layer breeding zone, including three neutron multiplier layers packed with beryllium pebbles, three lithium ceramic pebbles packed tritium breeder layers, and a reflector layer packed with 1 mm diameter graphite pebbles to reduce the volume of beryllium. The abrasion of graphite structures owing to relative motion or thermal cycle during operation may produce graphite dust. It is expected that graphite dust will be more oxidative than bulk graphite, and thus the oxidation behavior of graphite dust must be examined to analyze the safety of the reactors during an air ingress accident. In this study, the thermal stability of ball-milled graphite powder was investigated using a simultaneous thermogravimeter-differential scanning calorimeter.

Effect of ball milling time on thermoelectric properties of bismuth telluride nanomaterials

Science.gov (United States)

Khade, Poonam; Bagwaiya, Toshi; Bhattacharaya, Shovit; Singh, Ajay; Jha, Purushottam; Shelke, Vilas

2018-04-01

The effect of different milling time on thermoelectric properties of bismuth telluride (Bi2Te3) was investigated. The nanomaterial was prepared by varying the ball milling time and followed by hot press sintering. The crystal structure and phase formation were verified by X-ray diffraction and Raman Spectroscopy. The experimental results show that electrical conductivity increases whereas thermal conductivity decreases with increasing milling time. The negative sign of seebeck coefficient indicate the n-type nature with majority charge carriers of electrons. A maximum figure of merit about 0.55 is achieved for l5hr ball milled Bi2Te3 sample. The present study demonstrates the simple and cost-effective method for synthesis of Bi2Te3 thermoelectric material at large scale thermoelectric applications.

An analytical model for force prediction in ball nose micro milling of inclined surfaces

DEFF Research Database (Denmark)

Bissacco, Giuliano; Hansen, Hans Nørgaard; De Chiffre, Leonardo

2010-01-01

Ball nose micro milling is a key process for the generation of free form surfaces and inclined surfaces often present in mould inserts for micro replication. This paper presents a new cutting force model for ball nose micro milling that is capable of taking into account the effect of the edge...

Effect of the milling conditions on the degree of amorphization of selenium by milling in a planetary ball mill

International Nuclear Information System (INIS)

Ksiazek, K; Wacke, S; Gorecki, T; Gorecki, Cz

2007-01-01

The effect of the milling parameters (rotation speed of the milling device and duration of milling) on the phase composition of the products of milling of fully crystalline selenium has been investigated. The milling was conducted using a planetary micromill and the phase composition of the milling products was determined by differential thermal analysis. It has been found that ball milling leads to the partial amorphization of the starting crystalline material. The content of amorphous phase in the milling products depends, in a rather complicated way, on the milling parameters. At the milling parameters adopted in the present study, the milling product was never fully amorphous. The complicated way the milling parameters affect the content of amorphous phase in the milling products is a result of competition of two processes: amorphization due to deformation and refinement of grains of milled material and crystallization of the already produced amorphous material at the cost of heat evolved in the milling vial during the milling process

Refinement of Crystalline Boron and the Superconducting Properties of MgB2 by Attrition Ball Milling

International Nuclear Information System (INIS)

Lee, J. H.; Shin, S. Y.; Park, H. W.; Jun, B. H.; Kim, C. J.

2008-01-01

We report refinement of crystalline boron by an attrition ball milling system and the superconducting properties of the MgB 2 pellets prepared from the refined boron. In this work, we have conducted the ball milling with only crystalline boron powder, in order to improve homogeneity and control the grain size of the MgB 2 that is formed from it. We observed that the crystalline responses in the ball-milled boron became broader and weaker when the ball-milling time was further increased. On the other hand, the B 2 O 3 peak became stronger in the powders, resulting in an increase in the amount of MgO within the MgB 2 volume. The main reason for this is a greater oxygen uptake. From the perspective of the superconducting properties, however, the sample prepared from boron that was ball milled for 5 hours showed an improvement of critical current density (J c ), even with increased MgO phase, under an external magnetic field at 5 and 20 K.

Study on the bonding state for carbon-boron nitrogen with different ball milling time

International Nuclear Information System (INIS)

Xiong, Y.H.; Xiong, C.S.; Wei, S.Q.; Yang, H.W.; Mai, Y.T.; Xu, W.; Yang, S.; Dai, G.H.; Song, S.J.; Xiong, J.; Ren, Z.M.; Zhang, J.; Pi, H.L.; Xia, Z.C.; Yuan, S.L.

2006-01-01

The varied bonding state and microstructure characterization were discussed for carbon-boron nitrogen (CBN) with abundant phase structure and nanostructure, which were synthesized directly by mechanical alloying technique at room temperature. According to the results of SEM and X-ray photoelectron spectroscopy (XPS) of CBN with different ball milling time, it is substantiated that the bonding state and microstructure for CBN were closely related to the ball milling time. With the increase of the ball milling time, some new chemical bonding states of CBN were observed, which implies that some new bonding state and microstructures have been formed. The results of XPS are accordance with that of X-ray diffraction of CBN

Reliable Mechanochemistry: Protocols for Reproducible Outcomes of Neat and Liquid Assisted Ball-mill Grinding Experiments.

Science.gov (United States)

Belenguer, Ana M; Lampronti, Giulio I; Sanders, Jeremy K M

2018-01-23

The equilibrium outcomes of ball mill grinding can dramatically change as a function of even tiny variations in the experimental conditions such as the presence of very small amounts of added solvent. To reproducibly and accurately capture this sensitivity, the experimentalist needs to carefully consider every single factor that can affect the ball mill grinding reaction under investigation, from ensuring the grinding jars are clean and dry before use, to accurately adding the stoichiometry of the starting materials, to validating that the delivery of solvent volume is accurate, to ensuring that the interaction between the solvent and the powder is well understood and, if necessary, a specific soaking time is added to the procedure. Preliminary kinetic studies are essential to determine the necessary milling time to achieve equilibrium. Only then can exquisite phase composition curves be obtained as a function of the solvent concentration under ball mill liquid assisted grinding (LAG). By using strict and careful procedures analogous to the ones here presented, such milling equilibrium curves can be obtained for virtually all milling systems. The system we use to demonstrate these procedures is a disulfide exchange reaction starting from the equimolar mixture of two homodimers to obtain at equilibrium quantitative heterodimer. The latter is formed by ball mill grinding as two different polymorphs, Form A and Form B. The ratio R = [Form B] / ([Form A] + [Form B]) at milling equilibrium depends on the nature and concentration of the solvent in the milling jar.

Scale-up of organic reactions in ball mills: process intensification with regard to energy efficiency and economy of scale.

Science.gov (United States)

Stolle, Achim; Schmidt, Robert; Jacob, Katharina

2014-01-01

The scale-up of the Knoevenagel-condensation between vanillin and barbituric acid carried out in planetary ball mills is investigated from an engineering perspective. Generally, the reaction proceeded in the solid state without intermediate melting and afforded selectively only one product. The reaction has been used as a model to analyze the influence and relationship of different parameters related to operation in planetary ball mills. From the viewpoint of technological parameters the milling ball diameter, dMB, the filling degree with respect to the milling balls' packing, ΦMB,packing, and the filling degree of the substrates with respect to the void volume of the milling balls' packing, ΦGS, have been investigated at different reaction scales. It was found that milling balls with small dMB lead to higher yields within shorter reaction time, treaction, or lower rotation frequency, rpm. Thus, the lower limit is set considering the technology which is available for the separation of the milling balls from the product after the reaction. Regarding ΦMB,packing, results indicate that the optimal value is roughly 50% of the total milling beakers' volume, VB,total, independent of the reaction scale or reaction conditions. Thus, 30% of VB,total are taken by the milling balls. Increase of the initial batch sizes changes ΦGS significantly. However, within the investigated parameter range no negative influence on the yield was observed. Up to 50% of VB,total can be taken over by the substrates in addition to 30% for the total milling ball volume. Scale-up factors of 15 and 11 were realized considering the amount of substrates and the reactor volume, respectively. Beside technological parameters, variables which influence the process itself, treaction and rpm, were investigated also. Variation of those allowed to fine-tune the reaction conditions in order to maximize the yield and minimize the energy intensity.

Performance Study of Graphite Anode Slurry in Lithium-ion Flow Battery by Ball Milling

Directory of Open Access Journals (Sweden)

FENG Cai-mei

2018-02-01

Full Text Available Graphite anode slurry of lithium-ion flow battery was prepared by the method of ball milling. The morphology, conductivity, specific capacity and cycle performance of graphite anode slurry were studied. Results show that the addition of conductive carbon material can improve the suspension stability of the electrode slurry; the ball milling process can not only improve the suspension stability but also reduce the resistivity of the mixed powders of graphite and conductive carbon materials, the ball milling effect is satisfactory when the mass ratio of the balls and the solid particles is 5:1, but too high ratio of the milling ball and the solid materials can destroy the layer structure of the graphite and affect the stability of the slurry. Increasing the fraction of the graphite and conductive carbon materials can form stable electrical network structure in the slurry and improve the reversible capacity; at the premise of keeping the flowability of the electrode slurry, the reversible specific capacity can be more than 40mAh/g. The capacity loss of graphite anode slurry mainly occurs in the first charging-discharging process, as the increase of the cycles, the capacity loss rate decreases, the capacity goes stable after 5 cycles.

High-efficient production of boron nitride nanosheets via an optimized ball milling process for lubrication in oil.

Science.gov (United States)

Deepika; Li, Lu Hua; Glushenkov, Alexey M; Hait, Samik K; Hodgson, Peter; Chen, Ying

2014-12-03

Although tailored wet ball milling can be an efficient method to produce a large quantity of two-dimensional nanomaterials, such as boron nitride (BN) nanosheets, milling parameters including milling speed, ball-to-powder ratio, milling ball size and milling agent, are important for optimization of exfoliation efficiency and production yield. In this report, we systematically investigate the effects of different milling parameters on the production of BN nanosheets with benzyl benzoate being used as the milling agent. It is found that small balls of 0.1-0.2 mm in diameter are much more effective in exfoliating BN particles to BN nanosheets. Under the optimum condition, the production yield can be as high as 13.8% and the BN nanosheets are 0.5-1.5 μm in diameter and a few nanometers thick and of relative high crystallinity and chemical purity. The lubrication properties of the BN nanosheets in base oil have also been studied. The tribological tests show that the BN nanosheets can greatly reduce the friction coefficient and wear scar diameter of the base oil.

Fabrication of lanthanum-doped thorium dioxide by high-energy ball milling and spark plasma sintering

Energy Technology Data Exchange (ETDEWEB)

Scott, Spencer M.; Yao, Tiankai [Department of Mechanical, Aerospace, and Nuclear Engineering, Rensselaer Polytechnic Institute, 110 8th Street, Troy, NY 12180 (United States); Lu, Fengyuan [Department of Mechanical & Industrial Engineering, Louisiana State University, Baton Rouge, LA 70803 (United States); Xin, Guoqing; Zhu, Weiguang [Department of Mechanical, Aerospace, and Nuclear Engineering, Rensselaer Polytechnic Institute, 110 8th Street, Troy, NY 12180 (United States); Lian, Jie, E-mail: lianj@rpi.edu [Department of Mechanical, Aerospace, and Nuclear Engineering, Rensselaer Polytechnic Institute, 110 8th Street, Troy, NY 12180 (United States)

2017-03-15

Abstract: High-energy ball milling was used to synthesize Th{sub 1-x}La{sub x}O{sub 2-0.5x} (x = 0.09, 0.23) solid solutions, as well as improve the sinterability of ThO{sub 2} powders. Dense La-doped ThO{sub 2} pellets with theoretical density above 94% were consolidated by spark plasma sintering at temperatures above 1400 °C for 20 min, and the densification behavior and the non-equilibrium effects on phase and structure were investigated. A lattice contraction of the SPS-densified pellets occurred with increasing ball milling duration, and a secondary phase with increased La-content was observed in La-doped pellets. A dependence on the La-content and sintering duration for the onset of localized phase segregation has been proposed. The effects of high-energy ball milling, La-content, and phase formation on the thermal diffusivity were also studied for La-doped ThO{sub 2} pellets by laser flash measurement. Increasing La-content and high energy ball milling time decreases thermal diffusivity; while the sintering peak temperature and holding time beyond 1600 °C dramatically altered the temperature dependence of the thermal diffusivity beyond 600 °C. - Highlights: • Lanthanum incorporation into ThO{sub 2} by high energy ball milling and rapid consolidation by spark plasma sintering. • Elucidation of phase behavior of the La-doped ThO{sub 2} and the contributions of La incorporation and SPS sintering conditions. • Investigation of the effects of La incorporation and high energy ball milling on the thermal behavior of La-doped ThO{sub 2}.

Partial amorphization of an α-FeCr alloy by ball-milling

International Nuclear Information System (INIS)

Loureiro, J. M.; Costa, B. F. O.; Caer, G. Le; Delcroix, P.

2008-01-01

The structural changes of near-equiatomic α-FeCr alloys, ground in a vibratory mill in vacuum and in argon, were followed as a function of milling time. An amorphous phase forms in both cases but at a much faster rate when milling in argon than when milling in vacuum. Amorphisation by ball-milling of α-FeCr alloys is deduced to be an intrinsic phenomenon which is however speeded-up by oxygen. The amorphous phase crystallizes into a bcc Cr-rich phase and a bcc Fe-rich phase when annealed for short times.

Comparative Study by MS and XRD of Fe{sub 50}Al{sub 50} Alloys Produced by Mechanical Alloying, Using Different Ball Mills

Energy Technology Data Exchange (ETDEWEB)

Rojas Martinez, Y., E-mail: yarojas@ut.edu.co [University of Tolima, Department of Physics (Colombia); Perez Alcazar, G. A. [University of Valle, Department of Physics (Colombia); Bustos Rodriguez, H.; Oyola Lozano, D., E-mail: doyolalozano@yahoo.com.mx [University of Tolima, Department of Physics (Colombia)

2005-02-15

In this work we report a comparative study of the magnetic and structural properties of Fe{sub 50}Al{sub 50} alloys produced by mechanical alloying using two different planetary ball mills with the same ball mass to powder mass relation. The Fe{sub 50}Al{sub 50} sample milled during 48 h using the Fritsch planetary ball mill pulverisette 5 and balls of 20 mm, presents only a bcc alloy phase with a majority of paramagnetic sites, whereas that sample milled during the same time using the Fritsch planetary ball mill pulverisette 7 with balls of 15 mm, presents a bcc alloy phase with paramagnetic site (doublet) and a majority of ferromagnetic sites which include pure Fe. However for 72 h of milling this sample presents a bcc paramagnetic phase, very similar to that prepared with the first system during 48 h. These results show that the conditions used in the first ball mill equipment make more efficient the milling process.

Effect of Milling Time on the Microstructure, Physical and Mechanical Properties of Al-Al₂O₃ Nanocomposite Synthesized by Ball Milling and Powder Metallurgy.

Science.gov (United States)

Toozandehjani, Meysam; Matori, Khamirul Amin; Ostovan, Farhad; Abdul Aziz, Sidek; Mamat, Md Shuhazlly

2017-10-26

The effect of milling time on the morphology, microstructure, physical and mechanical properties of pure Al-5 wt % Al₂O₃ (Al-5Al₂O₃) has been investigated. Al-5Al₂O₃ nanocomposites were fabricated using ball milling in a powder metallurgy route. The increase in the milling time resulted in the homogenous dispersion of 5 wt % Al₂O₃ nanoparticles, the reduction of particle clustering, and the reduction of distances between the composite particles. The significant grain refining during milling was revealed which showed as a reduction of particle size resulting from longer milling time. X-Ray diffraction (XRD) analysis of the nanocomposite powders also showed that designated ball milling contributes to the crystalline refining and accumulation of internal stress due to induced severe plastic deformation of the particles. It can be argued that these morphological and microstructural variations of nanocomposite powders induced by designated ball milling time was found to contribute to an improvement in the density, densification, micro-hardness ( HV ), nano-hardness ( HN ), and Young's modulus ( E ) of Al-5Al₂O₃ nanocomposites. HV , HN , and E values of nanocomposites were increased by ~48%, 46%, and 40%, after 12 h of milling, respectively.

Kinetic parameters of grinding media in ball mills with various liner design and mill speed based on DEM modeling

Science.gov (United States)

Khakhalev, P. A.; Bogdanov, VS; Kovshechenko, V. M.

2018-03-01

The article presents analysis of the experiments in the ball mill of 0.5x0.3 m with four different liner types based on DEM modeling. The numerical experiment always complements laboratory research and allow obtaining high accuracy output data. An important property of the numerical experiment is the possibility of visualization of the results. The EDEM software allows calculating trajectory of the grinding bodies and kinetic parameters of each ball for the relative mill speed and the different types of mill’s liners.

Synthesis of Randomly Substituted Anionic Cyclodextrins in Ball Milling

Directory of Open Access Journals (Sweden)

László Jicsinszky

2017-03-01

Full Text Available A number of influencing factors mean that the random substitution of cyclodextrins (CD in solution is difficult to reproduce. Reaction assembly in mechanochemistry reduces the number of these factors. However, lack of water can improve the reaction outcomes by minimizing the reagent’s hydrolysis. High-energy ball milling is an efficient, green and simple method for one-step reactions and usually reduces degradation and byproduct formation. Anionic CD derivatives have successfully been synthesized in the solid state, using a planetary ball mill. Comparison with solution reactions, the solvent-free conditions strongly reduced the reagent hydrolysis and resulted in products of higher degree of substitution (DS with more homogeneous DS distribution. The synthesis of anionic CD derivatives can be effectively performed under mechanochemical activation without significant changes to the substitution pattern but the DS distributions were considerably different from the products of solution syntheses.

Ball Milling Treatment of Black Dross for Selective Dissolution of Alumina in Sodium Hydroxide Leaching

OpenAIRE

Thi Thuy Nhi Nguyen; Man Seung Lee; Thi Hong Nguyen

2018-01-01

A process consisting of ball milling followed by NaOH leaching was developed to selectively dissolve alumina from black dross. From the ball milling treatment, it was found that milling speed greatly affected the leaching behavior of silica and the oxides of Ca, Fe, Mg, and Ti present in dross. The leaching behavior of the mechanically activated dross was investigated by varying NaOH concentration, leaching temperature and time, and pulp density. In most of the leaching conditions, only alumi...

THEORETICAL AND EXPERIMENTAL STUDIES OF ENERGY-EFFICIENT GRINDING PROCESS OF CEMENT CLINKER IN A BALL MILL

Directory of Open Access Journals (Sweden)

Kuznetsova M.M.

2014-08-01

Full Text Available The article presents results of theoretical and experimental research of grinding process of bulk materials in a ball mill. The new method of determination of energy efficiently mode of operation of ball mills in a process of a cement clinker grinding is proposed and experimentally tested.

Residual stresses analysis in ball end milling of nickel-based superalloy Inconel 718

Energy Technology Data Exchange (ETDEWEB)

Wang, Junteng; Zhang, Dinghua; Wu, Baohai; Luo, Ming [Key Laboratory of Contemporary Design and Integrated Manufacturing Technology, Northwestern Polytechnical University (China)

2017-11-15

Inconel 718 is widely used in the aviation, space, automotive and biomedical industries because of its outstanding properties. Near-surface residual stresses that are induced by ball end milling in Inconel 718 can be crucial for the performance and service time of the machined parts. In this paper, the influences of cutting conditions, including the use of cutting parameters, cutting fluid and spindle angles, on the residual stresses in the ball end milling process of Inconel 718 alloy were investigated experimentally. X-ray diffraction measurements reveal that residual stress distributions are highly influenced by cutting parameters, especially the depth of cut and cutting speed. The milling operation with cooling induces more compressive stresses trend and the magnitude of the residual stresses increases in the tensile direction with the increase of spindle angles. These cutting induced effects were further discussed with respect to thermal- mechanical coupling theory and some observations made by optical microscopy. From this investigation, it is suggested that the machining process parameters are not the smaller the better for the control of residual stresses in the ball end milling process of Inconel 718. (author)

A study of the mechanism of microwave-assisted ball milling preparing ZnFe{sub 2}O{sub 4}

Energy Technology Data Exchange (ETDEWEB)

Zhang, Yingzhe; Wu, Yujiao [College of materials and metallurgical engineering, Guizhou Institute of Technology, Guiyang 550003 (China); 2011 Collaborative Innovation Center of Guizhou Province, Guiyang 550003 (China); Qin, Qingdong [College of materials and metallurgical engineering, Guizhou Institute of Technology, Guiyang 550003 (China); Wang, Fuchun [College of materials and metallurgical engineering, Guizhou Institute of Technology, Guiyang 550003 (China); 2011 Collaborative Innovation Center of Guizhou Province, Guiyang 550003 (China); Chen, Ding [College of Materials Science and Engineering, Hunan University, Changsha, Hunan 410082 (China)

2016-07-01

In this paper, well dispersed ZnFe{sub 2}O{sub 4} nano-particles with high magnetization saturation of 82.23 emu/g were first synthesized by microwave assisted ball milling and then the influences of pre-treatments and microwave powers to the progress were studied. It was found that under the both function of crack effect induced by ball milling and rotary motion induced by microwave the synthesized ferrtie nano-particles were well dispersed that is much different from the powders synthesized by normal high energy ball milling. The pre-treatment of ball milling can only enhance the reaction rate in the first several hours but the pre-irradiation of microwave can enhance the hole reaction rate. Further more, it was also been found that with increasing the microwave power, the more raw materials will converted into zinc ferrite in the first 5 h. 5 h latter the microwave power of 720 W is high enough for the coupling effect of microwave and ball milling with stirrer rotation speed of 256 rpm. - Highlights: • ZnFe{sub 2}O{sub 4} with 82.23 emu/g were synthesized without heat treatment. • The produced powder dispersed very well without any dispersant. • The pre-treatment of microwave enhanced the reaction rate much. • The pre-treatment of ball milling enhance chemical rate at beginning.

Synthesis of the Mg2Ni alloy prepared by mechanical alloying using a high energy ball mill

International Nuclear Information System (INIS)

Iturbe G, J. L.; Lopez M, B. E.; Garcia N, M. R.

2010-01-01

Mg 2 Ni was synthesized by a solid state reaction from the constituent elemental powder mixtures via mechanical alloying. The mixture was ball milled for 10 h at room temperature in an argon atmosphere. The high energy ball mill used here was fabricated at ININ. A hardened steel vial and three steel balls of 12.7 mm in diameter were used for milling. The ball to powder weight ratio was 10:1. A small amount of powder was removed at regular intervals to monitor the structural changes. All the steps were performed in a little lucite glove box under argon gas, this glove box was also constructed in our Institute. The structural evolution during milling was characterized by X-ray diffraction and scanning electron microscopy techniques. The hydrogen reaction was carried out in a micro-reactor under controlled conditions of pressure and temperature. The hydrogen storage properties of mechanically milled powders were evaluated by using a thermogravimetric analysis system. Although homogeneous refining and alloying take place efficiently by repeated forging, the process time can be reduced to one fiftieth of the time necessary for conventional mechanical milling and attrition. (Author)

One step conversion of wheat straw to sugars by simultaneous ball milling, mild acid, and fungus Penicillium simplicissimum treatment.

Science.gov (United States)

Yuan, Li; Chen, Zhenhua; Zhu, Yonghua; Liu, Xuanming; Liao, Hongdong; Chen, Ding

2012-05-01

Wheat straw is one of the major lignocellulosic plant residues in many countries including China. An attractive alternative is the utilization of wheat straw for bioethanol production. This article mainly studies a simple one-step wet milling with Penicillium simplicissimum and weak acid to hydrolysis of wheat straw. The optimal condition for hydrolysis was ball milling 48 h in citrate solvent (pH = 4) with P. simplicissimum H5 at the speed of 500 rpm and the yield of sugar increased with increased milling time. Corresponding structure transformations before and after milling analyzed by X-ray diffraction, transmission Fourier transform infrared spectroscopy, and environmental scanning electron microscopy clearly indicated that this combined treatment could be attributed to the crystalline and chemical structure changes of cellulose in wheat straw during ball milling. This combined treatment of ball milling, mild acid, and fungus hydrolysis enabled the conversion of the wheat straw. Compared with traditional method of ball milling, this work showed a more simple, novel, and environmentally friendly way in mechanochemical treatment of wheat straw.

Sintered Fe-Ni-Cu-Sn-C Alloys Made of Ball-Milled Powders

Directory of Open Access Journals (Sweden)

Romański A.

2014-10-01

Full Text Available The main objective of this paper was to perform sinterability studies of ball-milled Fe-12%Ni-6.4%Cu-1.6%Sn-0.6%C powders. A mixture of precisely weighed amounts of elemental iron, nickel and graphite, and pre-alloyed 80/20 bronze powders was ball-milled for 8, 30 and 120 hours. After cold-pressing at 400 MPa the specimens were sintered at 900oC for 30 minutes in a reducing atmosphere and subsequently tested for density and hardness as well as subjected to structural studies using scanning electron microscopy (SEM and X-ray diffraction (XRD analysis.

Fe-Al2O3 nanocomposites prepared by high-energy ball milling

DEFF Research Database (Denmark)

Linderoth, Søren; Pedersen, M.S.

1994-01-01

Nanocomposites of alpha-Fe and alpha-Al2O3, prepared by high-energy ball milling, exhibit coercivities which are enhanced by about two orders of magnitude with respect to the bulk value. The degree of enhancement depends on the volume fraction (x(upsilon)) of Fe, with a maximum for x(upsilon) alm......Nanocomposites of alpha-Fe and alpha-Al2O3, prepared by high-energy ball milling, exhibit coercivities which are enhanced by about two orders of magnitude with respect to the bulk value. The degree of enhancement depends on the volume fraction (x(upsilon)) of Fe, with a maximum for x...

Synthesis of Ni-YSZ cermet for an electrode of high temperature electrolysis by high energy ball milling

International Nuclear Information System (INIS)

Hong, H.S.; Chae, U.S.; Park, K.M.; Choo, S.T.

2005-01-01

Ni/YSZ composites for a cathode that can be used in high temperature electrolysis were prepared by ball milling of Ni and YSZ powder. Ball milling was performed in a dry process and in ethanol. The microstructure and electrical conductivity of the composites were examined by XRD, SEM, TEM and a 4-point probe. XRD patterns for both the dry and wet ball-milled powders showed that the composites were composed of crystalline Ni and YSZ particles. The patterns did not change with increases in the milling time up to 48 h. Dry-milling slightly increased the average particle size compared to starting Ni particles, but little change in the particle size was observed with the increase in milling time. On the other hand, the wet-milling reduced the average size and the increasing milling time induced a further decrease in the particle size. After cold-pressing and annealing at 900 C for 2 h, the dry-milled powder exhibited high stability against Ni sintering so that the particle size changed little, but the particle size increased in the wet-milled powder. The electrical conductivity increased after sintering at 900 C. Particles from the dry and wet process became denser and contacted closer after sintering, providing better electron migration paths. (orig.)

Optimum condition determination of Rirang uranium ores grinding using ball mill

International Nuclear Information System (INIS)

Affandi, Kosim; Waluyo, Sugeng; Sarono, Budi; Sujono; Muhammad

2002-01-01

The grinding experiment on Rirang Uranium ore has been carried out with the aim is to find out the optimum condition of wet grinding using ball mill to produce particle size -325, -200 and -100 mesh. This will be used for decomposition feed the test was done by examine the parameters comparison of ore's weight against ball's weight and time of grinding. The test shown that the product of particle size -325 meshes was achieved optimum condition at the comparison ore's weight: ball = 1:3, grinding time 150 minutes, % solid 60, speed rotation of ball mill 60 rpm and recovery of grinding was 93.51 % of -325 mesh. The product of particle size -200 mesh was achieved optimum condition at comparison ore's weight: ball = 1:2, time of grinding 60 minutes, the fraction of + 200 mesh was regrind, the recovery of grinding 6.82% at particle size of (-200 + 250) mesh, 5.75 % at (-250 + 325)m mesh and, 47.93 % -325 mesh. The product of particle size -100 mesh was achieved the optimum condition at comparison ore's weight: ball = 1:2, time of grinding at 30 minutes particle size +100 mesh regrinding using mortar grinder, recovery of grinding 30.10% at particle size (-100 + 150) m, 12.28 % at (-150 + 200) mesh, 15.92 % at (-200 + 250) mesh, 12.44 % at (-250 + 325) mesh and 29.26 % -325 mesh. The determination of specific gravity of Rirang uranium ore was between 4.15 - 4.55 g/cm 3

Synthesis of the Mg{sub 2}Ni alloy prepared by mechanical alloying using a high energy ball mill

Energy Technology Data Exchange (ETDEWEB)

Iturbe G, J. L.; Lopez M, B. E. [ININ, Departamento de Quimica, Carretera Mexico-Toluca s/n, 52750 Ocoyoacac, Estado de Mexico (Mexico); Garcia N, M. R., E-mail: joseluis.iturbe@inin.gob.m [UNAM, Facultad de Estudios Superiores Zaragoza, Batalla 5 de Mayo s/n, Esq. Fuerte de Loreto, Col. Ejercito de Oriente, 09230 Mexico D. F. (Mexico)

2010-07-01

Mg{sub 2}Ni was synthesized by a solid state reaction from the constituent elemental powder mixtures via mechanical alloying. The mixture was ball milled for 10 h at room temperature in an argon atmosphere. The high energy ball mill used here was fabricated at ININ. A hardened steel vial and three steel balls of 12.7 mm in diameter were used for milling. The ball to powder weight ratio was 10:1. A small amount of powder was removed at regular intervals to monitor the structural changes. All the steps were performed in a little lucite glove box under argon gas, this glove box was also constructed in our Institute. The structural evolution during milling was characterized by X-ray diffraction and scanning electron microscopy techniques. The hydrogen reaction was carried out in a micro-reactor under controlled conditions of pressure and temperature. The hydrogen storage properties of mechanically milled powders were evaluated by using a thermogravimetric analysis system. Although homogeneous refining and alloying take place efficiently by repeated forging, the process time can be reduced to one fiftieth of the time necessary for conventional mechanical milling and attrition. (Author)

Microstructural evolution of nanostructured Ti0.9Al0.1N prepared by reactive ball-milling

International Nuclear Information System (INIS)

Bhaskar, U.K.; Bid, S.; Pradhan, S.K.

2011-01-01

Research highlights: → Nanocrystalline stoichiometric Ti 0.9 Al 0.1 N powder has been prepared by ball-milling the 0.9 mol fraction of α-Ti (hcp) and 0.1 mol fraction of aluminum (fcc) powders under N 2 at room temperature. Initially, α-Ti phase partially transformed to the transient β-Ti phase and Ti 0.9 Al 0.1 N (fcc) phase is noticed to form after 3 h of milling. Nanocrystalline stoichiometric Ti 0.9 Al 0.1 N phase is formed after 7 h of milling. The main features which are observed in the present study are stated below: 1.During ball-milling of α-Ti, the α-Ti phase partially converted to transient cubic β-Ti phase within 1 h of milling. 2.Ti 0.9 Al 0.1 N (fcc) phase is noticed to form after 3 h of milling. Complete formation of Ti 0.9 Al 0.1 N (fcc) is obtained at 7 h of milling which is lesser than complete formation time (9 h) of TiN. Doping Al atoms accelerates the formation of (TiAl)N phase. 3.The particle size of Ti 0.9 Al 0.1 N decrease rapidly up to 3 h and then increase slightly due to agglomeration effect. 4.The particle size of Ti 0.9 Al 0.1 N estimated from X-ray is in good agreement with that measured from HRTEM. - Abstract: Nanocrystalline stoichiometric Ti 0.9 Al 0.1 N powder has been prepared by ball-milling the α-Ti (hcp) and aluminum (fcc) powders under N 2 at room temperature. Initially, α-Ti phase partially transformed to the transient cubic β-Ti phase and Ti 0.9 Al 0.1 N (fcc) phase is noticed to form after 3 h of milling. Nanocrystalline stoichiometric Ti 0.9 Al 0.1 N phase is formed after 7 h of milling. After 1 h of milling, all Al atoms are diffused into the α-Ti matrix. The transient β-Ti phase is noticed to form after 1 h of milling and disappears completely after 7 h of milling. Microstructure characterization of unmilled and ball-milled powders by analyzing XRD patterns employing the Rietveld structure refinement reveals the inclusion of Al and nitrogen atoms into the Ti lattice on the way to formation of Ti 0.9 Al 0.1 N

A software tool for simulation of surfaces generated by ball nose end milling

DEFF Research Database (Denmark)

Bissacco, Giuliano

2004-01-01

, for prediction of surface topography of ball nose end milled surfaces, was developed. Such software tool is based on a simplified model of the ideal tool motion and neglects the effects due to run-out, static and dynamic deflections and error motions, but has the merit of generating in output a file in a format...... readable by a surface processor software (SPIP [2]), for calculation of a number of surface roughness parameters. In the next paragraph a description of the basic features of ball nose end milled surfaces is given, while in paragraph 3 the model is described....

Design and Testing of UMM Vertical Ball Mill (UVBM) for producing Aluminium Powder

Science.gov (United States)

Aisyah, I. S.; Caesarendra, Wahyu; Suprihanto, Agus

2018-04-01

UMM Vertical Ball Mill (UVBM) was intended to be the apparatus to produce metal powder with superior characteristic in production rate while retaining good quality of metal powder. The concept of design was adopting design theory of Phal and Beitz with emphasis on increasing of probability of success in engineering and economy aspects.Since it was designed as vertical ball mill, a new way to produce powder, then it need to be tested for the performance after manufactured. The test on UVBM was carried out by milling of aluminium chip for 5 (five) different milling time of 0.5 hours, 1 hour, 3 hours, 5 hours and 7 hours, and the powder product then be characterized for it morphology and size using Scanning Electron Microscope (SEM) and Sieve.The results of the study were the longer of the milling time, the finer of the powder. From the test results of SEM, the morphology of the powder with 5 variations of milling time were most of the powder in form of flake (flat), small round and angular (irregular). The distribution of powder size was best obtained on the variation of milling time 3 hours, 5 hours, and 7 hours with percentage of 200 mesh in size of 22.14 %, 64 % and 91.25 % respectively.

Effect of Milling Time on the Microstructure, Physical and Mechanical Properties of Al-Al2O3 Nanocomposite Synthesized by Ball Milling and Powder Metallurgy

Science.gov (United States)

Matori, Khamirul Amin; Ostovan, Farhad; Abdul Aziz, Sidek; Mamat, Md Shuhazlly

2017-01-01

The effect of milling time on the morphology, microstructure, physical and mechanical properties of pure Al-5 wt % Al2O3 (Al-5Al2O3) has been investigated. Al-5Al2O3 nanocomposites were fabricated using ball milling in a powder metallurgy route. The increase in the milling time resulted in the homogenous dispersion of 5 wt % Al2O3 nanoparticles, the reduction of particle clustering, and the reduction of distances between the composite particles. The significant grain refining during milling was revealed which showed as a reduction of particle size resulting from longer milling time. X-Ray diffraction (XRD) analysis of the nanocomposite powders also showed that designated ball milling contributes to the crystalline refining and accumulation of internal stress due to induced severe plastic deformation of the particles. It can be argued that these morphological and microstructural variations of nanocomposite powders induced by designated ball milling time was found to contribute to an improvement in the density, densification, micro-hardness (HV), nano-hardness (HN), and Young’s modulus (E) of Al-5Al2O3 nanocomposites. HV, HN, and E values of nanocomposites were increased by ~48%, 46%, and 40%, after 12 h of milling, respectively. PMID:29072632

Effect of Milling Time on the Microstructure, Physical and Mechanical Properties of Al-Al2O3 Nanocomposite Synthesized by Ball Milling and Powder Metallurgy

Directory of Open Access Journals (Sweden)

Meysam Toozandehjani

2017-10-01

Full Text Available The effect of milling time on the morphology, microstructure, physical and mechanical properties of pure Al-5 wt % Al2O3 (Al-5Al2O3 has been investigated. Al-5Al2O3 nanocomposites were fabricated using ball milling in a powder metallurgy route. The increase in the milling time resulted in the homogenous dispersion of 5 wt % Al2O3 nanoparticles, the reduction of particle clustering, and the reduction of distances between the composite particles. The significant grain refining during milling was revealed which showed as a reduction of particle size resulting from longer milling time. X-Ray diffraction (XRD analysis of the nanocomposite powders also showed that designated ball milling contributes to the crystalline refining and accumulation of internal stress due to induced severe plastic deformation of the particles. It can be argued that these morphological and microstructural variations of nanocomposite powders induced by designated ball milling time was found to contribute to an improvement in the density, densification, micro-hardness (HV, nano-hardness (HN, and Young’s modulus (E of Al-5Al2O3 nanocomposites. HV, HN, and E values of nanocomposites were increased by ~48%, 46%, and 40%, after 12 h of milling, respectively.

Synthesis of free standing nanocrystalline Cu by ball milling at cryogenic temperature

Energy Technology Data Exchange (ETDEWEB)

Barai, K. [Department of Metallurgy and Materials Engineering, Bengal Engineering College, Shibpur, Howrah 711103 (India); Tiwary, C.S. [Department of Materials Engineering, Indian Institute of Science, Bangalore 560012 (India); Chattopadhyay, P.P. [Department of Metallurgy and Materials Engineering, Bengal Engineering College, Shibpur, Howrah 711103 (India); Chattopadhyay, K., E-mail: kamanio@materials.iisc.ernet.in [Department of Materials Engineering, Indian Institute of Science, Bangalore 560012 (India)

2012-12-15

This paper reports for the first time synthesis of free standing nano-crystalline copper crystals of a {approx}30-40 nm by ball milling of copper powder at 150 K under Argon atmosphere in a specially designed cryomill. The detailed characterization of these particles using multiple techniques that includes transmission electron microscopy confirms our conclusion. Careful analysis of the chemistry of these particles indicates that these particles are essentially contamination free. Through the analysis of existing models of grain size refinements during ball milling and low temperature deformation, we argue that the suppression of thermal processes and low temperature leads to formation of free nanoparticles as the process of fracture dominates over possible cold welding at low temperatures.

Effect of expansion temperature of expandable graphite on microstructure evolution of expanded graphite during high-energy ball-milling

International Nuclear Information System (INIS)

Yue Xueqing; Li Liang; Zhang Ruijun; Zhang Fucheng

2009-01-01

Two expanded graphites (EG), marked as EG-1 and EG-2, were prepared by rapid heating of expandable graphite to 600 and 1000 deg. C, respectively, and ball milled in a high-energy mill (planetary-type) under air atmosphere. The microstructure evolution of the ball-milled samples was characterized by X-ray diffraction (XRD) and high resolution transmission electron microscopy (HRTEM). XRD analysis shows that the evolution degree of the average crystallite thickness along the c-axis (L c ) of EG-2 is lower than that of EG-1 during the milling process. From the HRTEM images of the samples after 100 h ball-milling, slightly curved graphene planes can be frequently observed both in the two EGs, however, EG-1 and EG-2 exhibit sharply curved graphene planes and smoothly curved graphene planes with high bending angles, respectively.

Magnetic properties of nanocrystalline Fe–10%Ni alloy obtained by planetary ball mills

International Nuclear Information System (INIS)

Hamzaoui, Rabah; Elkedim, Omar

2013-01-01

Highlights: •Solid solution formation accompanied by a grain refinement for nanocrystalline Fe-Ni. •The shock mode process (SMP) prevails when Ω > >ω. •The friction mode process (FMP) is stronger when Ω < <ω. •The FMP leads to the formation of alloys exhibiting a soft magnetic behavior. -- Abstract: Planetary ball mill PM 400 from Retsch (with different milling times for Ω = 400 rpm, ω = 800 rpm) and P4 vario ball mill from Fritsch (with different milling conditions (Ω/ω), Ω and ω being the disc and the vial rotation speeds, respectively) are used for obtaining nanocrystalline Fe–10wt% Ni. The structure and magnetic properties are studied by using X-ray diffraction, SEM and hysteresis measurements, respectively. The bcc-Fe(Ni) phase formation is identified by X-ray diffraction. The higher the shock power and the higher milling time are, the larger the bcc lattice parameter and the lower the grain size. The highest value of the coercivity is 1600 A/m for Fe–10 wt.%Ni (with shock mode (424 rpm/100 rpm) after 36 h of milling), while the lowest value is 189 A/m for (400 rpm/800 rpm) after 72 h of milling. The milling performed in the friction mode has been found to lead the formation of alloys exhibiting a soft magnetic behavior for nanocrystalline Fe–10%Ni

Influence of octanoic acid on SmCo{sub 5} nanoflakes prepared by surfactant-assisted high-energy ball milling

Energy Technology Data Exchange (ETDEWEB)

Zheng Liyun, E-mail: zheng@udel.ed [Department of Physics and Astronomy, University of Delaware, Newark, DE 19716 (United States); College of Electromechanical Engineering, Hebei University of Engineering, Handan, Hebei 056038 (China); Cui Baozhi; Akdogan, Nilay G.; Li Wanfeng; Hadjipanayis, George C. [Department of Physics and Astronomy, University of Delaware, Newark, DE 19716 (United States)

2010-08-20

High-energy ball milling (HEBM) of magnetically hard SmCo{sub 5} was conducted in heptane with octanoic acid as the surfactant. The effects of octanoic acid on the morphology and magnetic properties of the powders were investigated by scanning electron microscopy, X-ray diffraction and vibrating sample magnetometry. The results show an interesting unexpected fact that the SmCo{sub 5} powders processed by octanoic acid-assisted HEBM were in form of nanoflakes with aspect-ratio of 10{sup 2}-10{sup 3} without the presence of nanoparticles. The thickness of nanoflakes decreases with increasing milling time. X-ray diffraction patterns did not show the sign of oxidation and the diffraction peaks of SmCo{sub 5} were getting broader with the increase of milling time. The nanoflakes were magnetically anisotropic and had a higher coercivity than the micro-particles prepared by HEBM without surfactant. The coercivity of SmCo{sub 5} increased initially with the milling time and then it decreased after reaching the maximum value of 15.2 kOe. High-resolution transmission electron microscopy image showed that the SmCo{sub 5} nanoflakes are nanocrystalline with an average crystallite size approximately 12 nm.

Excess lithium storage in LiFePO4-Carbon interface by ball-milling

Science.gov (United States)

Guo, Hua; Song, Xiaohe; Zheng, Jiaxin; Pan, Feng

2016-07-01

As one of the most popular cathode materials for high power lithium ion batteries (LIBs) of the electrical-vehicle (EV), lithium iron phosphate (LiFePO4 (LFP)) is limited to its relatively lower theoretical specific capacity of 170mAh g-1. To break the limits and further improve the capacity of LFP is promising but challenging. In this study, the ball-milling method is applied to the mixture of LFP and carbon, and the effective capacity larger than the theoretical one by 30mAh g-1 is achieved. It is demonstrated that ball-milling leads to the LFP-Carbon interface to store the excess Li-ions.

ZnO nanoparticles obtained by ball milling technique: Structural, micro-structure, optical and photo-catalytic properties

Energy Technology Data Exchange (ETDEWEB)

Balamurugan, S., E-mail: scandium.chemistry@gmail.com; Joy, Josny; Godwin, M. Anto; Selvamani, S.; Raja, T. S. Gokul [Advanced Nanomaterials Research Laboratory, Department of Nanotechnology, Noorul Islam Centre for Higher Education, Thuckalay, Kumaracoil - 629 180 (India)

2016-05-23

The ZnO nanoparticles were obtained by ball milling of commercial grade ZnO powder at 250 rpm for 20 h and studied their structural, micro-structure, optical and photo-catalytic properties. Due to ball milling significant decrease in lattice parameters and average crystalline size is noticed for the as-milled ZnO nano powder. The HRSEM images of the as-milled powder consist of agglomerated fine spherical nanoparticles in the range of ~10-20 nm. The room temperature PL spectrum of as-milled ZnO nano powder excited under 320 nm reveals two emission bands at ~406 nm (violet emission) and ~639 nm (green emission). Interestingly about 98 % of photo degradation of methylene (MB) by the ZnO catalyst is achieved at 100 minutes of solar light irradiation.

Polycrystalline Nd2Fe14B/α-Fe nanocomposite flakes with a sub-micro/nanometre thickness prepared by surfactant-assisted high-energy ball milling

International Nuclear Information System (INIS)

Tang, Xin; Chen, Xi; Chen, Renjie; Yan, Aru

2015-01-01

Highlights: • Nd 2 Fe 14 B/α-Fe flakes are formed by peeling along preferential planes. • (0 0 l) planes are found to be preferential cleavage planes. • Magnetic properties degrade with increasing ball milling time. • Anisotropic nanocomposite magnets are fabricated. - Abstract: A surfactant-assisted high-energy ball milling technique was employed to synthesize Nd 2 Fe 14 B/α-Fe nanoparticles and nanoflakes from melt-spun nanocrystalline powders. The microstructure evolution in ball milling process was investigated. In the beginning stage (0–4 h) of ball milling, raw powders were crushed into micrometre-sized particles. While flakes were mainly formed by reducing thickness of particles via peeling layer by layer along preferential planes in the late stage (8–16 h). The selected area electron diffraction and high-resolution transmission electron microscopy images show that preferential cleavage planes are basal planes. With ball milling proceeding, more and more defects were induced by ball milling. As a result, the coercivity and remanence decreased to 1.6 kOe and 3.2 kGs, respectively. After 16 h ball milling, the exchange decoupling occurred due to severe amorphorization. A weakly-textured nanocomposite magnet was fabricated after 12 h ball milling and the anisotropy in magnetic properties can be further improved by employing settling down process to select particle size and aligning particles in external field

Preparation of 50Ni-45Ti-5Zr powders by high-energy ball milling and hot pressing

Energy Technology Data Exchange (ETDEWEB)

Marinzeck de Alcantara Abdala, Julia, E-mail: juabdala@yahoo.com.b [Instituto de Pesquisa e Desenvolvimento, Universidade do Vale do Paraiba, Av. Shishima Hifumi, 2911, 12244-000 Sao Jose dos Campos (Brazil); Bacci Fernandes, Bruno, E-mail: brunobacci@yahoo.com.b [Divisao de Engenharia Mecanica, Instituto Tecnologico de Aeronautica, Praca Marechal-do-Ar Eduardo Gomes, 50, 12228-904 Sao Jose dos Campos (Brazil); Santos, Dalcy Roberto dos, E-mail: dalcy@iae.cta.b [Instituto de Aeronautica e Espaco, Centro Tecnologico Aeroespacial, Praca Marechal-do-Ar Eduardo Gomes, 50, 12228-904 Sao Jose dos Campos (Brazil); Rodrigues Henriques, Vinicius Andre, E-mail: vinicius@iae.cta.b [Instituto de Aeronautica e Espaco, Centro Tecnologico Aeroespacial, Praca Marechal-do-Ar Eduardo Gomes, 50, 12228-904 Sao Jose dos Campos (Brazil); Moura Neto, Carlos de, E-mail: mneto@ita.b [Divisao de Engenharia Mecanica, Instituto Tecnologico de Aeronautica, Praca Marechal-do-Ar Eduardo Gomes, 50, 12228-904 Sao Jose dos Campos (Brazil); Saraiva Ramos, Alfeu, E-mail: alfeu@univap.b [Instituto de Pesquisa e Desenvolvimento, Universidade do Vale do Paraiba, Av. Shishima Hifumi, 2911, 12244-000 Sao Jose dos Campos (Brazil)

2010-04-16

This study reports on the preparation of the 50Ni-45Ti-5Zr (at.%) alloy by high-energy ball milling and hot pressing. The elemental powder mixture was processed in silicon nitride and hardened steel vials, and samples were collected after different milling times. To recover the previous powders in addition wet milling isopropyl alcohol (for 20 min) was adopted. The mechanically alloyed powders were hot-pressed under vacuum at 900 {sup o}C for 1 h using pressure levels close to 200 MPa. The milled powders were characterized by means of scanning electron microscopy, X-ray diffraction, and energy dispersive spectrometry techniques. It was noted that the ductile starting powders were continuously cold-welded during ball milling. This fact was more pronounced during the processing of 50Ni-45Ti-5Zr powders in hardened steel vial. After milling for 5 h, the results suggested that amorphous and nanocrystalline structures were achieved. The complete consolidation was found after hot pressing of mechanically alloyed 50Ni-45Ti-5Zr powders, and a large amount of the B2-NiTi phase was formed mainly after processing in stainless steel balls and vial.

Nitrogen-doped graphene by ball-milling graphite with melamine for energy conversion and storage

International Nuclear Information System (INIS)

Xue, Yuhua; Chen, Hao; Qu, Jia; Dai, Liming

2015-01-01

N-doped graphene was prepared by ball milling of graphite with melamine. It was found that ball-milling reduced the size of graphite particles from 30 to 1 μm and facilitated the exfoliation of the resultant small particles into few-layer N-doped graphene nanosheets under ultrasonication. The as-prepared N-doped graphene nanoplatelets (NGnPs) exhibited a nitrogen content as high as 11.4 at.%, making them attractive as efficient electrode materials in supercapacitors for energy storage and as highly-active metal-free catalysts for oxygen reduction in fuel cells for energy conversion. (paper)

Reactive-inspired ball-milling synthesis of an ODS steel: study of the influence of ball-milling and annealing; Synthese et caracterisation d'un acier ODS prepare par un procede inspiredu broyage reactif: etude de l'influence des conditions de broyage et recuit

Energy Technology Data Exchange (ETDEWEB)

Brocq, M.

2010-10-15

In the context of the development of new ODS (Oxide Dispersion Strengthened) steels as core materials in future nuclear reactors, we investigated a new process inspired by reactive ball-milling which consists in using YFe{sub 3} andFe{sub 2}O{sub 3} as starting reactants instead of Y{sub 2}O{sub 3} to produce a dispersion of nano-oxides in a steel matrix and the influence of synthesis conditions on the nano-oxide characteristics were studied. For that aim, ODS steels were prepared by ball-milling and then annealed. Multi-scale characterizations were performed after each synthesis step, using notably atom probe tomography and small angle neutron scattering. The process inspired by reactive ball-milling was shown to be efficient for ODS steel synthesis, but it does not modify the nano-oxide characteristics as compared to those of oxides directly incorporated in the matrix by ball-milling. Broadly speaking, the nature of the starting oxygen bearing reactants has no influence on nano-oxide formation. Moreover, we showed that the nucleation of nano-oxides nucleation can start during milling and continues during annealing with a very fast kinetic. The final characteristics of nano-oxides formed in this way can be monitored through ball-milling parameters (intensity, temperature and atmosphere) and annealing parameters (duration and temperature). (author)

Impact Analysis of Roller System Stability for Four-High Mill Horizontal Vibration

Directory of Open Access Journals (Sweden)

Xiao-bin Fan

2016-01-01

Full Text Available In order to study the hot Compact Strip Production (CSP, four-high mill vibration characteristics, and vibration suppression method, the roller system structure stability was analyzed and calculated at first in the paper. And then, the mill stand gap was measured at field and its influence on roll transverse vibration was analyzed. The drum gear coupling effect on the roller system stability and the automatic balance conditions of the coupling transmission torque were studied; the influence of axial force caused by the roller cross on the system stability was analyzed. Finally, the roller transverse friction chatter vibration mechanics model was established; the simulation analysis was carried out with eliminating mill house-bearing clearance and adding floating support for coupling, respectively. And the characteristics of the roller “jump vibration” were studied. We applied copper gaskets to eliminate or reduce mill house-bearing clearance for suppressing the rolling mill vibration on the spot; the test results show that the roller transverse vibration was suppressed after eliminating clearance.

Ball milled bauxite residue as a reinforcing filler in phosphate-based intumescent system

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Adiat Ibironke Arogundade

2018-01-01

Full Text Available Bauxite residue (BR is an alumina refinery waste with a global disposal problem. Of the 120 MT generated annually, only 3 MT is disposed via utilization. One of the significant challenges to sustainable utilization has been found to be the cost of processing. In this work, using ball milling, we achieved material modification of bauxite residue. Spectrometric imaging with FESEM showed the transformation from an aggregate structure to nano, platy particulates, leading to particle size homogeneity. BET analysis showed surface area was increased by 23%, while pH was reduced from 10.8 to 9.1 due to collapsing of the hydroxyl surface by the fracturing action of the ball mill. Incorporation of this into a phosphate-based fire retardant, intumescent formulation led to improved material dispersion and the formation of reinforcing heat shielding char nodules. XRD revealed the formation of ceramic metal phosphates which acted as an additional heat sink to the intumescent system, thereby reducing char oxidation and heat transfer to the substrate. Steel substrate temperature from a Bunsen burner test reduced by 33%. Therefore, ball milling can serve as a simple, low-cost processing route for the reuse of bauxite residue in intumescent composites.

Research on cutting vibration characteristics of face-milling involute gear

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Chengzhe JIN

2017-10-01

Full Text Available Traditional machining methods, such as gear hobbing, gear shaping and gear milling, etc, are commonly used for cutting machining of gear tooth profile, which cannot meet huge machining demand of gears to a certain extent. This article proposes to utilize a face-milling machining method in involute gear machining, which can be used to reduce production cost effectively. Cutting vibration generated during cutting machining has a direct effect on the machining accuracy and machined surface quality of workpiece. Therefore, it is desiderated to perform in-depth research regarding this issue. ADAMS software was used to establish a rigid-flexible coupling virtual prototyping model of face-milling gear milling system and a cutting vibration system model. Cutting vibration analysis was performed for face-milling gear by adopting quick sine frequency sweep method, so that the frequency response characteristics of workpiece in three directions X, Y and Z and space were acquired. The research results will provide reference and theoretical foundation for actual application of face-milling gear machining technology.

Effect of ball-milling time on the structural characteristics of biomedical porous Ti-Sn-Nb alloy

Energy Technology Data Exchange (ETDEWEB)

Nouri, Alireza, E-mail: alireza_nouri@yahoo.com [CQM-Centro de Quimica da Madeira, MMRG, Universidade da Madeira, Campus Universitario da Penteada, 9000-390 Funchal (Portugal); Institute for Technology Research and Innovation, Deakin University, Geelong, Victoria 3217 (Australia); Hodgson, Peter D. [Institute for Technology Research and Innovation, Deakin University, Geelong, Victoria 3217 (Australia); Wen Cuie [IRIS, Faculty of Engineering and Industrial Sciences, Swinburne University of Technology, 543-454 Burwood Road, Hawthorn, Victoria 3122 Australia (Australia)

2011-07-20

The structural characteristics of biomedical porous materials are crucial for bone tissue to grow into a porous structure and can also influence the fixation and remodeling between the implant and the human tissues. The current study has been investigating the effect of the ball-milling variable of time on the structural characteristics and pore morphology of a biomedical porous Ti-16Sn-4Nb (wt.%) alloy. The alloy was synthesized using high-energy ball milling for different periods of time, and the porous Ti-16Sn-4Nb alloy was fabricated by using a space holder sintering process. The resultant powder particles, bulk, and porous samples were characterized using a scanning electron microscope (SEM), laser particle-size analyzer, chemical analysis, X-ray diffraction analysis (XRD), and the Vickers hardness test. The results indicated that the inner pore surface, pore wall architecture, degree of porosity, pore size and the inter-pore connectivity of the sintered porous alloy are all considerably affected by ball-milling time.

CNTs/Al5083 Composites of High-performance Uniform and Dispersion Fabricated by High-energy Ball-milling

Directory of Open Access Journals (Sweden)

GUO Li

2017-11-01

Full Text Available Carbon nanotubes (CNTs, mass fraction of 0%-2% reinforced Al5083 composites were fabricated by horizontal high-energy ball milling. The effects of ball milling time and CNTs contents on the properties of composite materials were studied. The micro morphology of CNTs/Al5083 composites was characterized by scanning electron microscopy(SEM and transmission electron microscopy(TEM, the tensile strength and microhardness of the composites were tested. The results indicate that after high-energy ball milling for 1.5h, the carbon nanotubes are dispersed homogeneously in the Al5083 matrix, and good interfacial bonding strength between CNTs and Al5083 is obtained at the addition of 1.5%CNTs. Under these conditions, the tensile strength and microhardness of CNTs/Al5083 composites are 188.8MPa and 136HV, respectively. Compared to Al5083 matrix without CNTs reinforcement, tensile strength and microhardness of CNTs/Al5083 composites are increased by 32.2% and 36%, respectively.

Hydrogen storage in Mg-Ni-Fe compounds prepared by melt spinning and ball milling

Energy Technology Data Exchange (ETDEWEB)

Palade, P. [Settore Materiali, Dipartimento di Ingegneria Meccanica, Universita di Padova, via Marzolo 9, 35131 Padova (Italy); National Institute for Physics of Materials, Atomistilor 105 bis, P.O. Box MG-7, 077125 Bucharest-Magurele (Romania); Sartori, S. [Settore Materiali, Dipartimento di Ingegneria Meccanica, Universita di Padova, via Marzolo 9, 35131 Padova (Italy); Maddalena, A. [Settore Materiali, Dipartimento di Ingegneria Meccanica, Universita di Padova, via Marzolo 9, 35131 Padova (Italy); Principi, G. [Settore Materiali, Dipartimento di Ingegneria Meccanica, Universita di Padova, via Marzolo 9, 35131 Padova (Italy)]. E-mail: giovanni.principi@unipd.it; Lo Russo, S. [Dipartimento di Fisica, Universita di Padova, Via Marzolo 8, 35131 Padova (Italy); Lazarescu, M. [National Institute for Physics of Materials, Atomistilor 105 bis, P.O. Box MG-7, 077125 Bucharest-Magurele (Romania); Schinteie, G. [National Institute for Physics of Materials, Atomistilor 105 bis, P.O. Box MG-7, 077125 Bucharest-Magurele (Romania); Kuncser, V. [National Institute for Physics of Materials, Atomistilor 105 bis, P.O. Box MG-7, 077125 Bucharest-Magurele (Romania); Filoti, G. [National Institute for Physics of Materials, Atomistilor 105 bis, P.O. Box MG-7, 077125 Bucharest-Magurele (Romania)

2006-05-18

Magnesium-rich Mg-Ni-Fe intermetallic compounds have been prepared by two different routes: (a) short time ball milling of ribbons obtained by melt spinning; (b) long time ball milling of a mixture of MgH{sub 2}, Ni and Fe powders. The first type of samples displays an hydrogen desorption kinetics better than the second one. Pressure composition isotherm measurements exhibit for both type of samples two plateaux, the lower and wider corresponding to the MgH{sub 2} phase and the upper and shorter corresponding to the Mg{sub 2}NiH{sub 4} phase. The presence of the two types of hydrides is confirmed by X-ray diffraction analysis. Moessbauer spectroscopy shows that in melt spun and subsequently milled samples iron is mainly in a disordered structure and segregates after hydrogenation, while in directly milled powders remains mainly unalloyed. After multiple hydrogen absorption/desorption cycles the main part of iron is in metallic state in samples of both types, those of first type preserving better hydrogen desorption kinetics.

Highly anisotropic SmCo5 nanoflakes by surfactant-assisted ball milling at low temperature

International Nuclear Information System (INIS)

Liu, Lidong; Zhang, Songlin; Zhang, Jian; Ping Liu, J.; Xia, Weixing; Du, Juan; Yan, Aru; Yi, Jianhong; Li, Wei; Guo, Zhaohui

2015-01-01

Surfactant-assisted ball milling (SABM) has been shown to be a promising method for preparing rare earth-transition metal (RE-TM) nanoflakes and nanoparticles. In this work, we prepared SmCo 5 nanoflakes by SABM at low temperature, and 2-methyl pentane and trioctylamine were specially selected as solvent and surfactant, respectively, due to their low melting points. The effects of milling temperature on the morphology, microstructure and magnetic performance of SmCo 5 nanoflakes were investigated systematically. Comparing with the samples milled at room temperature, the SmCo 5 nanoflakes prepared at low temperature displayed more homogeneous morphology and lower oxygen content. Remarkably, better crystallinity, better grain alignment and larger remanence ratio were shown in the samples milled at low temperature, which resulted from the distinct microstructure caused by low milling temperature. The differences in structural evolution between the SmCo 5 nanoflakes milled at room temperature and low temperature, including the formation of nanocrystalline, grain boundary sliding, grain rotation, et al., were discussed. It was found that lowering the temperature of SABM was a powerful method for the fabrication of RE-TM nanoflakes, which showed better hard magnetic properties and lower oxygen content. This was important for the preparation of high-performance sintered magnets, bonded magnets and nanocomposite magnets. - Highlights: • We prepare SmCo 5 nanoflakes by surfactant-assisted ball milling at low temperature. • Better grain alignment and higher remanence ratio are achieved. • The oxygen content is reduced by lowering the milling temperature. • A distinct microstructural evolution caused by low milling temperature is clarified

Effects of ball milling on microstructures and thermoelectric properties of higher manganese silicides

International Nuclear Information System (INIS)

Chen, Xi; Shi, Li; Zhou, Jianshi; Goodenough, John B.

2015-01-01

Highlights: • The already low κ L of HMS can be suppressed further by decreasing the grain size. • The ball milling process can lead to the formation of secondary MnSi and W/C-rich phases. • The formation of the MnSi ad W/C rich phases is found to suppress the thermoelectric power factor. - Abstract: Bulk nanostructured higher manganese silicide (HMS) samples with different grain size are prepared by melting, subsequent ball milling (BM), and followed by spark plasma sintering (SPS). The effects of BM time on the microstructures and thermoelectric properties of these samples are investigated. It is found that BM effectively reduces the grain size to about 90 nm in the sample after SPS, which leads to a decrease in both the thermal conductivity and electrical conductivity. By prolonging the BM time, MnSi and tungsten/carbon-rich impurity phases are formed due to the impact-induced decomposition of HMS and contamination from the tungsten carbide jar and balls during the BM, respectively. These impurities result in a reduced Seebeck coefficient and increased thermal conductivity above room temperature. The measured size-dependent lattice thermal conductivities agree qualitatively with the reported calculation results based on a combined phonon and diffuson model. The size effects are found to be increasingly significant as temperature decreases. Because of the formation of the impurity phases and a relatively large grain size, the ZT values are not improved in the ball-milled HMS samples. These findings suggest the need of alternative approaches for the synthesis of pure HMS with further reduced grain size and controlled impurity doping in order to enhance the thermoelectric figure-of-merit of HMS via nanostructuring

Polycrystalline Nd{sub 2}Fe{sub 14}B/α-Fe nanocomposite flakes with a sub-micro/nanometre thickness prepared by surfactant-assisted high-energy ball milling

Energy Technology Data Exchange (ETDEWEB)

Tang, Xin, E-mail: tangshincn@gmail.com [Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); Chen, Xi [Mechanical and Electrical Engineering College, Xinxiang University, No. 192, Jinsui Road, Xinxiang, Henan 453003 (China); Chen, Renjie; Yan, Aru [Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China)

2015-09-25

Highlights: • Nd{sub 2}Fe{sub 14}B/α-Fe flakes are formed by peeling along preferential planes. • (0 0 l) planes are found to be preferential cleavage planes. • Magnetic properties degrade with increasing ball milling time. • Anisotropic nanocomposite magnets are fabricated. - Abstract: A surfactant-assisted high-energy ball milling technique was employed to synthesize Nd{sub 2}Fe{sub 14}B/α-Fe nanoparticles and nanoflakes from melt-spun nanocrystalline powders. The microstructure evolution in ball milling process was investigated. In the beginning stage (0–4 h) of ball milling, raw powders were crushed into micrometre-sized particles. While flakes were mainly formed by reducing thickness of particles via peeling layer by layer along preferential planes in the late stage (8–16 h). The selected area electron diffraction and high-resolution transmission electron microscopy images show that preferential cleavage planes are basal planes. With ball milling proceeding, more and more defects were induced by ball milling. As a result, the coercivity and remanence decreased to 1.6 kOe and 3.2 kGs, respectively. After 16 h ball milling, the exchange decoupling occurred due to severe amorphorization. A weakly-textured nanocomposite magnet was fabricated after 12 h ball milling and the anisotropy in magnetic properties can be further improved by employing settling down process to select particle size and aligning particles in external field.

Study of the preparation of Cu-TiC composites by reaction of soluble Ti and ball-milled carbon coating TiC

Science.gov (United States)

Xu, Xuexia; Li, Wenbin; Wang, Yong; Dong, Guozhen; Jing, Shangqian; Wang, Qing; Feng, Yanting; Fan, Xiaoliang; Ding, Haimin

2018-06-01

In this work, Cu-TiC composites have been successfully prepared by reaction of soluble Ti and carbon coating TiC. Firstly, the ball milling of graphite and TiC mixtures is used to obtain the carbon coating TiC which has fine size and improved reaction activity. After adding the ball milled carbon coating TiC into Cu-Ti melts, the soluble Ti will easily react with the carbon coating to form TiC. This process will also improve the wettability between Cu melts and TiC core. As a result, besides the TiC prepared by reaction of soluble Ti and carbon coating, the ball milled TiC will also be brought into the melts. Some of these ball-milled TiC particles will go on being coated by the formed TiC from the reaction of Ti and the coating carbon and left behind in the composites. However, most of TiC core will be further reacted with the excessive Ti and be transformed into the newly formed TiC with different stoichiometry. The results indicate that it is a feasible method to synthesize TiC in Cu melts by reaction of soluble Ti and ball-milled carbon coating TiC.

XRD and HREM studies from the decomposition of icosahedral AlCuFe single-phase by high-energy ball milling

International Nuclear Information System (INIS)

Patino-Carachure, C.; Tellez-Vazquez, O.; Rosas, G.

2011-01-01

Highlights: → Point defects induced during milling leading to an order-disorder quasicrystal transition. → Nanoquasicrystalline regions of 12 nm are obtained. → Highly ordered i-phase with high symmetry transforms to a crystalline phase of intermetallic character and lower symmetry. - Abstract: In this investigation the Al 64 Cu 24 Fe 12 alloy was melted in an induction furnace and solidified under normal casting conditions. In order to obtain the icosahedral phase (i-phase) in a single-phase region, the as-cast sample was subject to a heat treatment at 700 deg. C under argon atmosphere. Subsequently, the i-phase was milled for different times in order to evaluate phase stability under heavy deformation. X-ray diffraction (XRD) and high-resolution electron microscopy (HREM) analysis were conducted to the structural characterization of ball-milled powders. XRD results indicated a reduction in quasicrystal size during mechanical ball milling to about 30 h. HREM analysis revealed the presence of aperiodic nano-domains, for example, with apparent fivefold symmetry axis. Therefore, the i-phase remains stable over the first 30 h of ball-milling time. However, among 30-50 h of mechanical milling the i-phase transforms progressively into β-cubic phase.

XRD and HREM studies from the decomposition of icosahedral AlCuFe single-phase by high-energy ball milling

Energy Technology Data Exchange (ETDEWEB)

Patino-Carachure, C.; Tellez-Vazquez, O. [Instituto de Investigaciones Metalurgicas, UMSNH, Edificio U, Ciudad Universitaria, Morelia, Michoacan 58000 (Mexico); Rosas, G., E-mail: grtrejo@umich.mx [Instituto de Investigaciones Metalurgicas, UMSNH, Edificio U, Ciudad Universitaria, Morelia, Michoacan 58000 (Mexico)

2011-10-13

Highlights: > Point defects induced during milling leading to an order-disorder quasicrystal transition. > Nanoquasicrystalline regions of 12 nm are obtained. > Highly ordered i-phase with high symmetry transforms to a crystalline phase of intermetallic character and lower symmetry. - Abstract: In this investigation the Al{sub 64}Cu{sub 24}Fe{sub 12} alloy was melted in an induction furnace and solidified under normal casting conditions. In order to obtain the icosahedral phase (i-phase) in a single-phase region, the as-cast sample was subject to a heat treatment at 700 deg. C under argon atmosphere. Subsequently, the i-phase was milled for different times in order to evaluate phase stability under heavy deformation. X-ray diffraction (XRD) and high-resolution electron microscopy (HREM) analysis were conducted to the structural characterization of ball-milled powders. XRD results indicated a reduction in quasicrystal size during mechanical ball milling to about 30 h. HREM analysis revealed the presence of aperiodic nano-domains, for example, with apparent fivefold symmetry axis. Therefore, the i-phase remains stable over the first 30 h of ball-milling time. However, among 30-50 h of mechanical milling the i-phase transforms progressively into {beta}-cubic phase.

Hydrogen sorption properties of ball-milled Mg-C nanocomposites

Energy Technology Data Exchange (ETDEWEB)

Spassov, Tony; Zlatanova, Zlatina; Spassova, Maya; Todorova, Stanislava [Faculty of Chemistry, University of Sofia ' ' St.Kl.Ohridski' ' , 1 James Bourchier str. 1164 Sofia (Bulgaria)

2010-10-15

MgH{sub 2} 75 at.%-C 25 at.% composites are synthesized by ball milling using different kinds of carbon additives: carbon black (CB), nanodiamonds (ND) and amorphous carbon soot (AC). X-ray diffraction analysis showed that the MgH{sub 2} phase in the as-obtained composite powders is nanocrystalline (80-100 nm). The SEM observations revealed that the samples consist of 5-15 {mu}m MgH{sub 2} particles, surrounded and in some cases coated by carbon flakes. The composite containing nanodiamonds revealed strong decrease of the MgH{sub 2} decomposition temperature with more than 100 C, compared to ball-milled pure MgH{sub 2}. Important issue of the present study is also the low temperature hydriding of the ball-milled Mg-C nanocomposites, investigated by high-pressure DSC. The process starts at about 200 C for all materials studied, but the hydriding mechanism looks different for the composites with different kinds of carbon additives. Whereas for Mg-carbon black it takes place in a relatively narrow temperature range, expressed by a single exothermic peak (200-300 C) for the other two composites the hydriding is a multi-step process, featured by two overlapped exothermic peaks for Mg-nanodiamonds and by two well separated exothermic effects (at about 300 C and 400 C) for Mg-amorphous carbon soot. The observed difference in the hydriding behavior of the Mg-C composites is attributed to the different kind of carbon component, which is supposed to play a catalytic role as well as protects magnesium from oxidation. The incorporation of carbon into the MgH{sub 2} particles results in the formation of high density of defects (dislocations and grain boundaries), which is supposed to be among the most possible reasons for the decreased hydride decomposition temperature. The Mg-C nanocomposites show reproducible hydriding/dehydriding behavior (thermodynamics and kinetics) during multiple cycling. Among the composites in the present study ''Mg-carbon black

Synthesis of Ni3Ta, Ni2Ta and NiTa by high-energy ball milling and subsequent heat treatment

International Nuclear Information System (INIS)

Benites, H.S.N.; Silva, B.P da; Ramos, A.S.; Silva, A.A.A.P.; Coelho, G.C.; Lima, B.B. de

2014-01-01

The tantalum has relevance for the development of multicomponent Ni-based superalloys which are hardened by solid solution and precipitation mechanisms. Master alloys are normally used in the production step in order to produce refractory metals and alloys. The present work reports on the synthesis of Ni_3Ta, Ni_2Ta and NiTa by high-energy ball milling and subsequent heat treatment. The elemental Ni-25Ta, Ni-33Ta and Ni-50Ta (at.-%) powder mixtures were ball milled under Ar atmosphere using stainless steel balls and vials, 300 rpm and a ball-to-powder weight ratio of 10:1. Following, the as-milled samples were uniaxially compacted and heat-treated at 1100 deg C for 4h under Ar atmosphere. The characterization of as-milled and heat-treated samples was conducted by means of X-ray diffraction, scanning electron microscopy, and energy dispersive spectrometry. A large amount of Ni_3Ta, Ni_2Ta and NiTa was formed in the mechanically alloyed heat-treated Ni-25Ta, Ni-33Ta and Ni-50Ta alloys. (author)

Reverse martensitic transformation in alumina-15 vol% zirconia nanostructured powder synthesized by high energy ball milling

Energy Technology Data Exchange (ETDEWEB)

Maneshian, M.H. [Department of Materials Science and Engineering, Sharif University of Technology, Azadi Avenue, P.O. Box 11365-9466, Tehran (Iran, Islamic Republic of)], E-mail: mh_maneshian@yahoo.com; Banerjee, M.K. [National Institute of Foundry and Forge Technology, Hatia, Ranchi 834003 (India)

2008-07-14

In the present work, three alumina-15 vol% zirconia composites with Y{sub 2}O{sub 3}, MgO as dopants and without oxide as dopant have been investigated. High energy ball milling (HEBM) provides the positive thermodynamic driving force for monoclinic to tetragonal transformation and it reduces starting temperature for the reverse martensitic transformation, meanwhile mobility of zirconium cations and oxygen anions are enhanced in zirconia by HEBM. The general, albeit heuristic, reasoning is corroborated by nanocrystallity, particle size and also the retained monoclinic seem to play an important role. After 10 h HEBM, approximately 28% zirconia tetragonal phase is achieved. Non-stoichiometric tetragonal zirconia phase; Zr{sub 0.95}O{sub 2} is seen to have been achieved by high energy ball milling (HEBM). The structural and compositional evolutions during HEBM have been investigated using X-ray diffraction method (XRD) and scanning electron microscopy (SEM). High resolution transmission electron microscope (TEM) is also used for further understanding about the phenomenological changes taking place during high energy ball milling.

Effects of ball milling on microstructures and thermoelectric properties of higher manganese silicides

Energy Technology Data Exchange (ETDEWEB)

Chen, Xi [Materials Science and Engineering Program, Texas Materials Institute, The University of Texas at Austin, Austin, TX 78712 (United States); Shi, Li, E-mail: lishi@mail.utexas.edu [Materials Science and Engineering Program, Texas Materials Institute, The University of Texas at Austin, Austin, TX 78712 (United States); Department of Mechanical Engineering, The University of Texas at Austin, Austin, TX 78712 (United States); Zhou, Jianshi; Goodenough, John B. [Materials Science and Engineering Program, Texas Materials Institute, The University of Texas at Austin, Austin, TX 78712 (United States); Department of Mechanical Engineering, The University of Texas at Austin, Austin, TX 78712 (United States)

2015-08-25

Highlights: • The already low κ{sub L} of HMS can be suppressed further by decreasing the grain size. • The ball milling process can lead to the formation of secondary MnSi and W/C-rich phases. • The formation of the MnSi ad W/C rich phases is found to suppress the thermoelectric power factor. - Abstract: Bulk nanostructured higher manganese silicide (HMS) samples with different grain size are prepared by melting, subsequent ball milling (BM), and followed by spark plasma sintering (SPS). The effects of BM time on the microstructures and thermoelectric properties of these samples are investigated. It is found that BM effectively reduces the grain size to about 90 nm in the sample after SPS, which leads to a decrease in both the thermal conductivity and electrical conductivity. By prolonging the BM time, MnSi and tungsten/carbon-rich impurity phases are formed due to the impact-induced decomposition of HMS and contamination from the tungsten carbide jar and balls during the BM, respectively. These impurities result in a reduced Seebeck coefficient and increased thermal conductivity above room temperature. The measured size-dependent lattice thermal conductivities agree qualitatively with the reported calculation results based on a combined phonon and diffuson model. The size effects are found to be increasingly significant as temperature decreases. Because of the formation of the impurity phases and a relatively large grain size, the ZT values are not improved in the ball-milled HMS samples. These findings suggest the need of alternative approaches for the synthesis of pure HMS with further reduced grain size and controlled impurity doping in order to enhance the thermoelectric figure-of-merit of HMS via nanostructuring.

Characterization of prealloyed copper powders treated in high energy ball mill

International Nuclear Information System (INIS)

Rajkovic, Viseslava; Bozic, Dusan; Jovanovic, Milan T.

2006-01-01

The inert gas atomised prealloyed copper powders containing 3.5 wt.% Al were milled up to 20 h in the planetary ball mill in order to oxidize aluminium in situ with oxygen from the air. In the next procedure compacts from milled powder were synthesized by hot-pressing in argon atmosphere. Compacts from as-received Cu-3.5 wt.% Al powder and electrolytic copper powder were also prepared under the same conditions. Microstructural and morphological changes of high energy milled powder as well as changes of thermal stability and electrical conductivity of compacts were studied as a function of milling time and high temperature exposure at 800 deg. C. Optical, scanning electron microscopy (SEM) and X-ray diffraction analysis were performed for microstructural characterization, whereas thermal stability and electrical conductivity were evaluated by microhardness measurements and conductometer Sigmatest, respectively. The prealloyed 5 h-milled and compacted powder showed a significant increase in microhardness reaching the value of 2600 MPa, about 4 times greater than that of compacts synthesized from as-received electrolytic copper powder (670 MPa). The electrical conductivity of compacts from 5 h-milled powder was 52% IACS. The results were discussed in terms of the effect of small grain size and finely distributed alumina dispersoids on hardening and thermal stability of compacts

Magnetic and mechanical properties of Cu (75 wt%) – 316L grade stainless steels synthesized by ball milling and annealing

Energy Technology Data Exchange (ETDEWEB)

Mondal, Bholanath, E-mail: bholanath_mondal@yahoo.co.in [Department of Central Scientific Services, Indian Association for the Cultivation of Science, Jadavpur, Kolkata 700032 (India); Chabri, Sumit [Department of Metallurgy and Materials Engineering, Indian Institute of Engineering Science and Technology, Shibpur, Howrah 711103 (India); Sardar, Gargi [Department of Zoology, Baruipur College, South 24 Parganas, 743610 (India); Bhowmik, Nandagopal [Department of Metallurgy and Materials Engineering, Indian Institute of Engineering Science and Technology, Shibpur, Howrah 711103 (India); Sinha, Arijit, E-mail: arijitsinha2@yahoo.co.in [School of Materials Science and Engineering, Indian Institute of Engineering Science and Technology, Shibpur, Howrah 711103 (India); Chattopadhyay, Partha Protim [Department of Metallurgy and Materials Engineering, Indian Institute of Engineering Science and Technology, Shibpur, Howrah 711103 (India)

2015-05-01

Elemental powders of Cu (75 wt%) and 316-stainless steel (25 wt%) has been subjected to ball milling upto 70 h followed by isothermal annealing at the temperature range of 350–750 °C for 1 h to investigate the microstructural evolution along with magnetic and mechanical properties. After 40 h of milling, the bcc Fe is almost dissolved in the solid solution of Cu but no significant change has been observed in the XRD pattern after 70 h of milling, Annealing of the alloy has resulted in precipitation of nanocrystalline bcc-Fe in Cu which triggers the soft ferromagnetic properties. The extensive mechanical characterization has been done at the microstructural scale by nanoindentation technique which demonstrates a hardening behavior of the compacted and annealed alloys due to possible precipitation of nanocrystalline bcc-Fe in Cu. - Highlights: • Nanocrystalline phases with partial amorphorization obtained after 70 h of milling. • Precipitation and grain coarsening of Fe and Cu after annealing as observed by XRD. • Annealing of the ball milled sample upto 550 {sup o}C has evolved ferromagnetic behavior. • Nanoindentation predicts a hardening behavior of annealed ball milled samples.

Ball mill tool for crushing coffee and cocoa beans base on fraction size sieving results

Science.gov (United States)

Haryanto, B.; Sirait, M.; Azalea, M.; Alvin; Cahyani, S. E.

2018-02-01

Crushing is one of the operation units that aimed to convert the size of solid material to be smoother particle’s size. The operation unit that can be used in this crushing is ball mill. The purpose of this study is to foresee the effect of raw material mass, grinding time, and the number of balls that are used in the ball mill tool related to the amount of raw material of coffee and cocoa beans. Solid material that has become smooth is then sieved with sieve mesh with size number: 50, 70, 100, and 140. It is in order to obtain the mass fraction that escaped from each sieve mesh. From the experiment, it can be concluded that mass percentage fraction of coffee powder is bigger than cocoa powder that escaped from the mesh. Hardness and humidity of coffee beans and cocoa beans have been the important factors that made coffee beans is easier to be crushed than cocoa beans.

Simulation of Vibrations in Real Time Plane Milling with Spindle Speed Correction

Directory of Open Access Journals (Sweden)

I. I. Ivanov

2017-01-01

Full Text Available In milling the hard-to-machine materials vibrations (chatter often arise from the high cutting forces if a technological system is insufficiently rigid.The main way to suppress these vibrations is to increase a stiffness of the mounting system of the tool and the work-piece to be machined. However, sometimes this method doesn’t lead to desirable result because of high values of intrinsic pliability of the tool and the work-piece. Currently, there are more complicated methods to ensure milling process quality. Among them there are three main groups:mathematical simulation of milling process dynamics and computation of processing parameters which provide high quality of machined surface, low level of vibrations and static deflections of a tool and a work-piece;introduction of the active vibration suppression devices into machine tool design; such devices include a vibration sensor, a feedback circuit, and an actuator which induces kinematic or force action on the oscillatory system;control of processing parameters, mainly of rotation frequency for minimizing the amplitudes of vibrations.The paper studies one of the 3rd group methods. There is a suggestion to process a signal of vibrational accelerations in real time and detect a chatter onset. If the chatter has been detected its frequency is to be identified, and the new value of rotation speed is set:where Ω – rotation frequency, rot/s; p – the tool eigenfrequency value identified during processing, Hz; z – mill tooth number; i – positive integer number; ε<1 – small positive parameter. In the current research it is assumed that ε = 0,2.The formula has been chosen because at the rotation frequency axis where tooth pass frequency is slightly less than the eigenfrequency divided by the integer value there are stable zones of dynamics in the milling process.The study shows a developed model of the plane milling dynamics. It includes a dynamic model of the tool, a model of cutting

Effect of ball milling time on the hydrogen storage properties of TiF{sub 3}-doped LiAlH{sub 4}

Energy Technology Data Exchange (ETDEWEB)

Liu, Shu-Sheng [Materials and Thermochemistry Laboratory, Dalian Institute of Chemical Physics, Chinese Academy of Sciences, 457 Zhongshan Road, Dalian, Liaoning 116023 (China); Graduate School of Chinese Academy of Sciences, Beijing 100049 (China); Sun, Li-Xian; Zhang, Yao; Zhang, Jian; Chu, Hai-Liang; Fan, Mei-Qiang; Zhang, Tao [Materials and Thermochemistry Laboratory, Dalian Institute of Chemical Physics, Chinese Academy of Sciences, 457 Zhongshan Road, Dalian, Liaoning 116023 (China); Xu, Fen [Faculty of Chemistry and Chemical Engineering, Liaoning Normal University, Dalian 116029 (China); Song, Xiao-Yan [College of Materials Science and Engineering, Key Laboratory of Advanced Functional Materials, Chinese Education Ministry, Beijing University of Technology, Beijing 100124 (China); Grolier, Jean Pierre [Laboratory of Thermodynamics of Solutions and Polymers, Blaise Pascal University, 24 Avenue des Landais, 63177-Aubiere Cedex (France)

2009-10-15

In the present work, the catalytic effect of TiF{sub 3} on the dehydrogenation properties of LiAlH{sub 4} has been investigated. Decomposition of LiAlH{sub 4} occurs during ball milling in the presence of 4 mol% TiF{sub 3}. Different ball milling times have been used, from 0.5 h to 18 h. With ball milling time increasing, the crystallite sizes of LiAlH{sub 4} get smaller (from 69 nm to 43 nm) and the dehydrogenation temperature becomes lower (from 80 C to 60 C). Half an hour ball milling makes the initial dehydrogenation temperature of doped LiAlH{sub 4} reduce to 80 C, which is 70 C lower than as-received LiAlH{sub 4}. About 5.0 wt.% H{sub 2} can be released from TiF{sub 3}-doped LiAlH{sub 4} after 18 h ball milling in the range of 60 C-145 C (heating rate 2 C min{sup -1}). TiF{sub 3} probably reacts with LiAlH{sub 4} to form the catalyst, TiAl{sub 3}. The mechanochemical and thermochemical reactions have been clarified. However, the rehydrogenation of LiAlH{sub 4}/Li{sub 3}AlH{sub 6} can not be realized under 95 bar H{sub 2} in the presence of TiF{sub 3} because of their thermodynamic properties. (author)

Efficiency of ball milled South African bentonite clay for remediation of acid mine drainage

CSIR Research Space (South Africa)

Masindi, Vhahangwele

2015-12-01

Full Text Available The feasibility of using vibratory ball milled South African bentonite clay for neutralization and attenuation of inorganic contaminants from acidic and metalliferous mine effluents has been evaluated. Treatment of acid mine drainage (AMD...

Highly anisotropic SmCo{sub 5} nanoflakes by surfactant-assisted ball milling at low temperature

Energy Technology Data Exchange (ETDEWEB)

Liu, Lidong; Zhang, Songlin [Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Science, Ningbo 315201 (China); Zhejiang Province Key Laboratory of Magnetic Materials and Application Technology, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Science, Ningbo 315201 (China); Zhang, Jian, E-mail: zhangj@nimte.ac.cn [Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Science, Ningbo 315201 (China); Zhejiang Province Key Laboratory of Magnetic Materials and Application Technology, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Science, Ningbo 315201 (China); Ping Liu, J. [Department of Physics, University of Texas at Arlington, Arlington, TX 76019 (United States); Xia, Weixing; Du, Juan; Yan, Aru [Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Science, Ningbo 315201 (China); Zhejiang Province Key Laboratory of Magnetic Materials and Application Technology, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Science, Ningbo 315201 (China); Yi, Jianhong [Institute of Material Science and Engineering, Kunming University of Science and Technology, Kunming 650500 (China); Li, Wei; Guo, Zhaohui [Division of Functional Materials, Central Iron and Steel Research Institute, Beijing 100081 (China)

2015-01-15

Surfactant-assisted ball milling (SABM) has been shown to be a promising method for preparing rare earth-transition metal (RE-TM) nanoflakes and nanoparticles. In this work, we prepared SmCo{sub 5} nanoflakes by SABM at low temperature, and 2-methyl pentane and trioctylamine were specially selected as solvent and surfactant, respectively, due to their low melting points. The effects of milling temperature on the morphology, microstructure and magnetic performance of SmCo{sub 5} nanoflakes were investigated systematically. Comparing with the samples milled at room temperature, the SmCo{sub 5} nanoflakes prepared at low temperature displayed more homogeneous morphology and lower oxygen content. Remarkably, better crystallinity, better grain alignment and larger remanence ratio were shown in the samples milled at low temperature, which resulted from the distinct microstructure caused by low milling temperature. The differences in structural evolution between the SmCo{sub 5} nanoflakes milled at room temperature and low temperature, including the formation of nanocrystalline, grain boundary sliding, grain rotation, et al., were discussed. It was found that lowering the temperature of SABM was a powerful method for the fabrication of RE-TM nanoflakes, which showed better hard magnetic properties and lower oxygen content. This was important for the preparation of high-performance sintered magnets, bonded magnets and nanocomposite magnets. - Highlights: • We prepare SmCo{sub 5} nanoflakes by surfactant-assisted ball milling at low temperature. • Better grain alignment and higher remanence ratio are achieved. • The oxygen content is reduced by lowering the milling temperature. • A distinct microstructural evolution caused by low milling temperature is clarified.

Preparation of natural pyrite nanoparticles by high energy planetary ball milling as a nanocatalyst for heterogeneous Fenton process

Energy Technology Data Exchange (ETDEWEB)

Fathinia, Siavash [Department of Mining Engineering, Faculty of Engineering and Technology, Imam Khomeini International University, Qazvin (Iran, Islamic Republic of); Research Laboratory of Advanced Water and Wastewater Treatment Processes, Department of Applied Chemistry, Faculty of Chemistry, University of Tabriz, Tabriz (Iran, Islamic Republic of); Fathinia, Mehrangiz [Research Laboratory of Advanced Water and Wastewater Treatment Processes, Department of Applied Chemistry, Faculty of Chemistry, University of Tabriz, Tabriz (Iran, Islamic Republic of); Rahmani, Ali Akbar [Department of Mining Engineering, Faculty of Engineering and Technology, Imam Khomeini International University, Qazvin (Iran, Islamic Republic of); Khataee, Alireza, E-mail: a_khataee@tabrizu.ac.ir [Research Laboratory of Advanced Water and Wastewater Treatment Processes, Department of Applied Chemistry, Faculty of Chemistry, University of Tabriz, Tabriz (Iran, Islamic Republic of)

2015-02-01

Graphical abstract: - Highlights: • Pyrite nanoparticles were successfully produced by planetary ball milling process. • The physical and chemical properties of pyrite nanoparticles were fully examined. • The degradation of AO7 was notably enhanced by pyrite nanoparticles Fenton system. • The influences of basic operational parameters were investigated using CCD. - Abstract: In the present study pyrite nanoparticles were prepared by high energy mechanical ball milling utilizing a planetary ball mill. Various pyrite samples were produced by changing the milling time from 2 h to 6 h, in the constant milling speed of 320 rpm. X-ray diffraction (XRD), scanning electron microscopy (SEM) linked with energy dispersive X-ray (EDX), Fourier transform infrared spectroscopy (FT-IR) analysis and Brunauer–Emmett–Teller (BET) were performed to explain the characteristics of primary (unmilled) and milled pyrite samples. The average particle size distribution of the produced pyrite during 6 h milling was found to be between 20 nm and 100 nm. The catalytic performance of the different pyrite samples was examined in the heterogeneous Fenton process for degradation of C.I. Acid Orange 7 (AO7) solution. Results showed that the decolorization efficiency of AO7 in the presence of 6 h-milled pyrite sample was the highest. The impact of key parameters on the degradation efficiency of AO7 by pyrite nanoparticles catalyzed Fenton process was modeled using central composite design (CCD). Accordingly, the maximum removal efficiency of 96.30% was achieved at initial AO7 concentration of 16 mg/L, H{sub 2}O{sub 2} concentration of 5 mmol/L, catalyst amount of 0.5 g/L and reaction time of 25 min.

Influence of structural parameters of deep groove ball bearings on vibration

Science.gov (United States)

Yu, Guangwei; Wu, Rui; Xia, Wei

2018-04-01

Taking 6201 bearing as the research object, a dynamic model of 4 degrees of freedom is established to solve the vibration characteristics such as the displacement, velocity and acceleration of deep groove ball bearings by MATLAB and Runge-Kutta method. By calculating the theoretical value of the frequency of the rolling element passing through the outer ring and the simulation value of the model, it can be known that the theoretical calculation value and the simulation value have good consistency. By the experiments, the measured values and simulation values are consistent. Using the mathematical model, the effect of structural parameters on vibration is obtained. The method in the paper is testified to be feasible and the results can be used as references for the design, manufacturing and testing of deep groove ball bearings.

Effect of process variables on synthesis of MgB2 by a high energy ball mill

Directory of Open Access Journals (Sweden)

Kurama Haldun

2016-01-01

Full Text Available The discovery of superconductivity of MgB2 in 2001, with a critical temperature of 39 K, offered the promise of important large-scale applications at around 20 K. Except than the other featured synthesis methods, mechanical activation performed by high energy ball mills, as bulk form synthesis or as a first step of wire and thin film productions, has considered as an effective alternative production route in recent years. The process of mechanical activation (MA starts with mixing the powders in the right proportion and loading the powder mixture into the mill with the grinding media. The milled powder is then consolidated into a bulk shape and heat-treated to obtain desired microstructure and properties. Thus, the important components of the MA process are the raw materials, mill type and process variables. During the MA process, heavy deformation of particles occure. This is manifested by the presence of a variety of crystal defects such as dislocations, vacancies, stacking faults and increased number of particle boundaries. The presence of this defect structure enhances the diffusivity of solute hence the critical currents and magnetic flux pinning ability of MgB2 are improved. The aim of the present study is to determine the effects of process variables such as ball-to-powder mass ratio, size of balls, milling time, annealing temperature and contribution of process control agent (toluene on the product size, morphology and conversion level of precursor powders to MgB2 after subsequent heat treatment. The morphological analyses of the samples were performed by a high vacuum electron microscope ZEISS SUPRA VP 50. The phase compositions of the samples were performed with an Rigaku-Rint 2200 diffractometer, with nickel filtered Cu Kα radiation and conversion level. The MgB2 phase wt % was calculated by the Rietveld refinement method. The obtained results were discussed according to the process variables to find out their affect on the structure

Magnetic properties of ball-milled Fe0.6Mn0.1Al0.3 alloys

International Nuclear Information System (INIS)

Rebolledo, A.F.; Romero, J.J.; Cuadrado, R.; Gonzalez, J.M.; Pigazo, F.; Palomares, F.J.; Medina, M.H.; Perez Alcazar, G.A.

2007-01-01

The FeMnAl-disordered alloy system exhibits, depending on the composition and the temperature, a rich variety of magnetic phases including the occurrence of ferromagnetism, antiferromagnetism, paramagnetism and spin-glass and reentrant spin glass behaviors. These latter phases result from the presence of atomic disorder and magnetic dilution and from the competing exchange interactions taking place between an Fe atom and its Mn and Fe first neighbors. The use of mechanical alloying in order to prepare these alloys is specially interesting since it allows to introduce in a progressive way large amounts of disorder. In this work, we describe the evolution with the milling time of the temperature dependence of the magnetic properties of mechanically alloyed Fe 0.6 Mn 0.1 Al 0.3 samples. The materials were prepared in a planetary ball mill using a balls-to-powder mass ratio of 15:1 and pure (99.95 at%) Fe, Mn and Al powders for times up to 19 h. The X-rays diffraction (XRD) spectra show the coexistence of three phases at short milling times. For milling times over 6 h, only the FeMnAl ternary alloy BCC phase is observed. Moesbauer spectroscopy reveals the complete formation of the FeMnAl alloy after 9 h milling time. The magnetic characterization showed that all the samples were ferromagnetic at room temperature with coercivities decreasing from 105 Oe (3 h milled sample) down to 5 Oe in the case of the sample milled for 19 h

Effect of ball mill treatment on kinetics of amorphous Ni78Si10B12 alloy crystallization

International Nuclear Information System (INIS)

Tomilin, I.A.; Mochalova, T.Yu.; Kaloshkin, S.D.; Kostyukovich, T.G.; Lopatina, E.A.

1993-01-01

The effect of the parameters of Ni 78 Si 10 B 12 alloy amorphous strip milling in a ball planetary mill on the stability of powder amorphous state, crytallization kinetics and dispersity is studied by the methods of differential scanning microcaloremetry and X-ray diffraction analysis. Energy intensity of milling conditions is assessed. An increase of input energy results in a decrease of activation energy of powder crystallization. Strip milling parameters which enable to avaintain the amorphous state of the material are determined

Surface Generation Modeling in Ball Nose End Milling: a review of relevant literature

DEFF Research Database (Denmark)

Bissacco, Giuliano

One of the most common metal removal operation used in industry is the milling process. This machining process is well known since the beginning of last century and has experienced, along the years, many improvements of the basic technology, as concerns tools, machine tools, coolants...... to be adjusted afterwards. Nevertheless, many efforts have been done during the last 50 years in order to realize prediction tools for machining processes and particularly for conventional turning and milling operations. Most of these models aim at prediction of cutting forces tool wear and tool life. However...... been addressed in this direction. Among all the machining operations, ball nose end milling has shown great potentials, particularly in machining of sculptured surfaces with high requirements in terms of surface finish; this is due to the good spatial agreement of the mill shape with the geometry...

Microstructural changes and effect of variation of lattice strain on positron annihilation lifetime parameters of zinc ferrite nanocomposites prepared by high enegy ball-milling

Directory of Open Access Journals (Sweden)

Abhijit Banerjee

2012-12-01

Full Text Available Zn-ferrite nanoparticles were synthesized at room temperature by mechanical alloying the stoichiometric (1:1 mol% mixture of ZnO and α-Fe2O3 powder under open air. Formation of both normal and inverse spinel ferrite phases was noticed after 30 minutes and 2.5 hours ball milling respectively and the content of inverse spinel phase increased with increasing milling time. The phase transformation kinetics towards formation of ferrite phases and microstructure characterization of ball milled ZnFe2O4 phases was primarily investigated by X-ray powder diffraction pattern analysis. The relative phase abundances of different phases, crystallite size, r.m.s. strain, lattice parameter change etc. were estimated from the Rietveld powder structure refinement analysis of XRD data. Positron annihilation lifetime spectra of all ball milled samples were deconvoluted with three lifetime parameters and their variation with milling time duration was explained with microstructural changes and formation of different phases with increase of milling time duration.

Long-Term Effects on Graphene Supercapacitors of Using a Zirconia Bowl and Zirconia Balls for Ball-Mill mixing of Active Materials

Science.gov (United States)

Song, Dae-Hoon; Kim, Jin-Young; Kahng, Yung Ho; Cho, Hoonsung; Kim, Eung-Sam

2018-04-01

Improving the energy storage performance of supercapacitor electrodes based on reduced graphene oxide (RGO) is one of the main subjects in this research field. However, when a zirconia bowl and zirconia balls were used for ball-mill mixing of the active materials for RGO supercapacitors, the energy storage performance deteriorated over time. Our study revealed that the source of the problem was the inclusion of zirconia bits from abrasion of the bowl and the balls during the ballmill mixing, which increased during a period of 1 year. We probed two solutions to this problem: 1) hydrofluoric (HF) acid treatment of the RGO supercapacitors and 2) use of a tempered steel bowl and tempered steel balls for the mixing. For both cases, the energy storage performance was restored to near the initial level, showing a specific capacitance ( C sp ) of 200 F/g. Our results should lead to progress in research on RGO supercapacitors.

Structural and magnetic properties of Fe60Al40 alloys prepared by means of a magnetic mill

International Nuclear Information System (INIS)

Bernal-Correa, R.; Rosales-Rivera, A.; Pineda-Gomez, P.; Salazar, N.A.

2010-01-01

A study on synthesis, structural and magnetic characterization of Fe 60 Al 40 (at.%) alloys prepared by means of mechanical alloying process is presented. The mechanical alloying was performed using a milling device with magnetically controlled ball movement (Uni-Ball-Mill 5 equipment) at several milling times. The characterization was carried out via X-ray diffraction (XRD), scanning electron microscopy (SEM) and vibrating sample magnetometer (VSM). The effects of milling time on the structural state, morphological evolution and magnetic behaviour of the Fe 60 Al 40 (at.%) alloys are discussed. Besides, in this current study we emphasize the result that indicating a ferro-para-ferromagnetic transition from a correlation between X-ray diffraction and magnetization data.

Effects of processing parameters on the synthesis of (K0.5Na0.5)NbO3 nanopowders by reactive high-energy ball milling method.

Science.gov (United States)

Nguyen, Duc Van

2014-01-01

The effects of ball milling parameters, namely, the ball-to-powder mass ratio and milling speed, on the synthesis of (K0.5Na0.5)NbO3 nanopowders by high-energy ball milling method from a stoichiometric mixture containing Na2CO3, K2CO3, and Nb2O5 were investigated in this paper. The results indicated that the single crystalline phase of (K0.5Na0.5)NbO3 was received in as-milled samples synthesized using optimized ball-to-powder mass ratio of 35 : 1 and at a milling speed of 600 rpm for 5 h. In the optimized as-milled samples, no remaining alkali carbonates that can provide the volatilizable potassium-containing species were found and (K0.5Na0.5)NbO3 nanopowders were readily obtained via the formation of an intermediate carbonato complex. This complex was mostly transformed into (K0.5Na0.5)NbO3 at temperature as low as 350°C and its existence was no longer detected at spectroscopic level when calcination temperature crossed over 700°C.

Ferromagnetic resonance parameters of ball-milled Ni-Zn ferrite nanoparticles

International Nuclear Information System (INIS)

Rao, B. Parvatheeswara; Caltun, Ovidiu; Dumitru, Ioan; Spinu, Leonard

2006-01-01

Ferrite nanoparticles of the size about 6 nm have been made by using high-energy ball mill on the sintered pellets of the system Ni 0.65 Zn 0.375 In x Ti 0.025 Fe 1.95- x O 4 . XRD, VSM and FMR techniques were used for structural and magnetic characterizations of the samples. The magnetic characteristics of indium-doped samples are compared with those for bulk samples. The differences are discussed in terms of the particle size and small-particle magnetism

Reduction of hydrogen desorption temperature of ball-milled MgH2 by NbF5 addition

International Nuclear Information System (INIS)

Recham, N.; Bhat, V.V.; Kandavel, M.; Aymard, L.; Tarascon, J.-M.; Rougier, A.

2008-01-01

Enhanced sorption properties of ball-milled MgH 2 are reported by adding NbF 5 . Among various catalyst amounts, 2 mol% of NbF 5 reveals to be the optimum concentration leading to significant reduction of the desorption temperature as well as faster kinetics of ball-milled MgH 2 . At 200 deg. C, temperature at which MgH 2 does not show any activity, MgH 2NbF 5 /2mol% composite desorbs 3.2 wt.% of H 2 in 50 mins. Interestingly, the addition of NbF 5 is also associated with an increase in the desorption pressure. At 300 deg. C, MgH 2NbF 5 /2mol% composite starts to desorb hydrogen at 600 mbar in comparison with 1 mbar for MgH 2 . Further improvements were successfully achieved by pre-grinding NbF 5 prior to ball-milling the catalyst with MgH 2 . Such pre-ground NbF 5 catalyzed MgH 2 composite desorbs 3 wt.% of H 2 at 150 deg. C. Improved properties are associated with smaller activation energies down to values close to the enthalpy of formation of MgH 2 . Finally, the mechanism at the origin of the enhancement is discussed in terms of catalyst stability, MgF 2 formation and electronic density localization

Study on residual stresses in ultrasonic torsional vibration assisted micro-milling

Science.gov (United States)

Lu, Zesheng; Hu, Haijun; Sun, Yazhou; Sun, Qing

2010-10-01

It is well known that machining induced residual stresses can seriously affect the dimensional accuracy, corrosion and wear resistance, etc., and further influence the longevity and reliability of Micro-Optical Components (MOC). In Ultrasonic Torsional Vibration Assisted Micro-milling (UTVAM), cutting parameters, vibration parameters, mill cutter parameters, the status of wear length of tool flank are the main factors which affect residual stresses. A 2D model of UTVAM was established with FE analysis software ABAQUS. Johnson-Cook's flow stress model and shear failure principle are used as the workpiece material model and failure principle, while friction between tool and workpiece uses modified Coulomb's law whose sliding friction area is combined with sticking friction. By means of FEA, the influence rules of cutting parameters, vibration parameters, mill cutter parameters, the status of wear length of tool flank on residual stresses are obtained, which provides a basis for choosing optimal process parameters and improving the longevity and reliability of MOC.

Dehydriding and re-hydriding properties of high-energy ball milled LiBH{sub 4}+MgH{sub 2} mixtures

Energy Technology Data Exchange (ETDEWEB)

Crosby, Kyle; Shaw, Leon L. [Department of Chemical, Materials and Biomolecular Engineering, University of Connecticut, 97 North Eagleville Road, U-3136, Storrs, CT 06269 (United States)

2010-07-15

Here we report the first investigation of the dehydriding and re-hydriding properties of 2LiBH{sub 4} + MgH{sub 2} mixtures in the solid state. Such a study is made possible by high-energy ball milling of 2LiBH{sub 4}+MgH{sub 2} mixtures at liquid nitrogen temperature with the addition of graphite. The 2LiBH{sub 4}+MgH{sub 2} mixture ball milled under this condition exhibits a 5-fold increase in the released hydrogen at 265 C when compared with ineffectively ball milled counterparts. Furthermore, both LiBH{sub 4} and MgH{sub 2} contribute to hydrogen release in the solid state. The isothermal dehydriding/re-hydriding cycles at 265 C reveal that re-hydriding is dominated by re-hydriding of Mg. These unusual phenomena are explained based on the formation of nanocrystalline and amorphous phases, the increased defect concentration in crystalline compounds, and possible catalytic effects of Mg,MgH{sub 2} and LiBH{sub 4} on their dehydriding and re-hydriding properties. (author)

Grinding arrangement for ball nose milling cutters

Science.gov (United States)

Burch, C. F. (Inventor)

1974-01-01

A grinding arrangement for spiral fluted ball nose end mills and like tools includes a tool holder for positioning the tool relative to a grinding wheel. The tool is mounted in a spindle within the tool holder for rotation about its centerline and the tool holder is pivotably mounted for angular movement about an axis which intersects that centerline. A follower arm of a cam follower secured to the spindle cooperates with a specially shaped cam to provide rotation of the tool during the angular movement of the tool holder during the grinding cycle, by an amount determined by the cam profile. In this way the surface of the cutting edge in contact with the grinding wheel is maintained at the same height on the grinding wheel throughout the angular movement of the tool holder during the grinding cycle.

Moessbauer Study of the Ball Milling Disordering Process of FeAl Intermetallic Compounds

International Nuclear Information System (INIS)

Oleszak, Dariusz; Bruna, Pere; Crespo, Daniel; Pradell, Trinitat

2005-01-01

Structural changes during ball milling of ordered Fe50Al50 intermetallic compounds were studied. X-Ray diffraction allowed the computation of a Long Range Order parameter (LRO) which dropped to zero after a short milling time. The initial B2 ordered structure gradually transforms into a disordered BCC structure, with a final crystallite size of about 25 nm. Moessbauer spectroscopy was used for obtaining a Chemical Short Range Order parameter (CSRO). Using a semiempirical n-body noncentral potential a model of the partially disordered B2 structure was built allowing computing the distribution of Quadrupole Splitting during the disordering process. Comparison between experimental and simulated Moessbauer spectra shows a maximum of disorder in the system for 5h milling, related to the highest value of the lattice spacing and the broader quadrupole hyperfine distribution. However, after milling for times longer than 5h, there is a change on the behavior of the experimental data that cannot be explained by the simple disordering process

A combination method of the theory and experiment in determination of cutting force coefficients in ball-end mill processes

Directory of Open Access Journals (Sweden)

Yung-Chou Kao

2015-10-01

Full Text Available In this paper, the cutting force calculation of ball-end mill processing was modeled mathematically. All derivations of cutting forces were directly based on the tangential, radial, and axial cutting force components. In the developed mathematical model of cutting forces, the relationship of average cutting force and the feed per flute was characterized as a linear function. The cutting force coefficient model was formulated by a function of average cutting force and other parameters such as cutter geometry, cutting conditions, and so on. An experimental method was proposed based on the stable milling condition to estimate the cutting force coefficients for ball-end mill. This method could be applied for each pair of tool and workpiece. The developed cutting force model has been successfully verified experimentally with very promising results.

High anisotropic NdFeB submicro/nanoflakes prepared by surfactant-assisted ball milling at low temperature

Science.gov (United States)

An, Xiaoxin; Jin, Kunpeng; Abbas, Nadeem; Fang, Qiuli; Wang, Fang; Du, Juan; Xia, Weixing; Yan, Aru; Liu, J. Ping; Zhang, Jian

2017-11-01

Hard magnetic NdFeB submicro/nanoflakes were successfully prepared by surfactant-assisted ball milling at low temperature (SABMLT) by specially using 2-methyl pentane and trioctylamine (TOA) as solvent and surfactant, respectively. Influences of the amount of TOA and milling temperature on the crystal structure, morphology and magnetic performances of the as-prepared NdFeB powders were investigated systematically. There is significant difference on morphology between the NdFeB powders milled at room and low temperature. The NdFeB powders with flaky morphology could be obtained even with a small amount of TOA by SABMLT, which could not be achieved by surfactant-assisted ball milling at room temperature (SABMRT). The better crystallinity, better grain alignment, higher coercivity, larger saturation magnetization and remanence ratio were achieved in the samples prepared by SABMLT. Furthermore, the final NdFeB powders prepared by SABMLT possessed a lower amount of residual TOA than those prepared by SABMRT. It was demonstrated that SABMLT is a promising way to fabricate rare-earth-transition metal nanoflakes with high anisotropy for permanent magnetic materials. The effective method of preparing NdFeB flakes by lowering temperature will be also useful to fabricate flakes of other functional materials.

Influence of Temperature on the Performance of LiNi1/3Co1/3Mn1/3O2 Prepared by High-Temperature Ball-Milling Method

Directory of Open Access Journals (Sweden)

Ming Tian

2018-01-01

Full Text Available Aiming at the preparation of high electrochemical performance LiNi1/3Co1/3Mn1/3O2 cathode material for lithium-ion battery, LiNi1/3Co1/3Mn1/3O2 was prepared with lithium carbonate, nickel (II oxide, cobalt (II, III oxide, and manganese dioxide as raw materials by high-temperature ball-milling method. Influence of ball-milling temperature was investigated in this work. It was shown that the fine LiNi1/3Co1/3Mn1/3O2 powder with high electrochemical performance can be produced by the high-temperature ball-milling process, and the optimal ball-milling temperature obtained in the current study was 750°C. Its initial discharge capacity was 146.0 mAhg−1 at the rate of 0.1 C, and over 50 cycles its capacity retention rate was 90.2%.

Analytical Prediction of Three Dimensional Chatter Stability in Milling

Science.gov (United States)

Altintas, Yusuf

The chip regeneration mechanism during chatter is influenced by vibrations in three directions when milling cutters with ball end, bull nose, or inclined cutting edges are used. A three dimensional chatter stability is modeled analytically in this article. The dynamic milling system is formulated as a function of cutter geometry, the frequency response of the machine tool structure at the cutting zone in three Cartesian directions, cutter engagement conditions and material property. The dynamic milling system with nonlinearities and periodic delayed differential equations is reduced to a three dimensional linear stability problem by approximations based on the physics of milling. The chatter stability lobes are predicted in the frequency domain using the proposed analytical solution, and verified experimentally in milling a Titanium alloy with a face milling cutter having circular inserts.

A co-production of sugars, lignosulfonates, cellulose, and cellulose nanocrystals from ball-milled woods.

Science.gov (United States)

Du, Lanxing; Wang, Jinwu; Zhang, Yang; Qi, Chusheng; Wolcott, Michael P; Yu, Zhiming

2017-08-01

This study demonstrated the technical potential for the large-scale co-production of sugars, lignosulfonates, cellulose, and cellulose nanocrystals. Ball-milled woods with two particle sizes were prepared by ball milling for 80min or 120min (BMW 80 , BMW 120 ) and then enzymatically hydrolyzed. 78.3% cellulose conversion of BMW 120 was achieved, which was three times as high as the conversion of BMW 80 . The hydrolyzed residues (HRs) were neutrally sulfonated cooking. 57.72g/L and 88.16g/L lignosulfonate concentration, respectively, were harvested from HR 80 and HR 120 , and 42.6±0.5% lignin were removed. The subsequent solid residuals were purified to produce cellulose and then this material was acid-hydrolyzed to produce cellulose nanocrystals. The BMW 120 maintained smaller particle size and aspect ratio during each step of during the multiple processes, while the average aspect ratio of its cellulose nanocrystals was larger. The crystallinity of both materials increased with each step of wet processing, reaching to 74% for the cellulose. Copyright © 2017 Elsevier Ltd. All rights reserved.

Hydrophilic functionalized silicon nanoparticles produced by high energy ball milling

Science.gov (United States)

Hallmann, Steffen

The mechanochemical synthesis of functionalized silicon nanoparticles using High Energy Ball Milling (HEBM) is described. This method facilitates the fragmentation of mono crystalline silicon into the nanometer regime and the simultaneous surface functionalization of the formed particles. The surface functionalization is induced by the reaction of an organic liquid, such as alkynes and alkenes with reactive silicon sites. This method can be applied to form water soluble silicon nanoparticles by lipid mediated micelle formation and the milling in organic liquids containing molecules with bi-functional groups, such as allyl alcohol. Furthermore, nanometer sized, chloroalkyl functionalized particles can be synthesized by milling the silicon precursor in the presence of an o-chloroalkyne with either alkenes or alkynes as coreactants. This process allows tuning of the concentration of the exposed, alkyl linked chloro groups, simply by varying the relative amounts of the coreactant. The silicon nanoparticles that are formed serve as the starting point for a wide variety of chemical reactions, which may be used to alter the surface properties of the functionalized nanoparticles. Finally, the use of functionalized silicon particles for the production of superhydrophobic films is described. Here HEBM proves to be an efficient method to produce functionalized silicon particles, which can be deposited to form a stable coating exhibiting superhydrophobic properties. The hydrophobicity of the silicon film can be tuned by the milling time and thus the resulting surface roughness of the films.

Improved critical current densities in bulk FeSe superconductor using ball milled powders and high temperature sintering

Energy Technology Data Exchange (ETDEWEB)

Muralidhar, M.; Furutani, K.; Murakami, M. [Graduate School of Science and Engineering, Superconducting Materials Laboratory, Shibaura Institute of Technology, Tokyo (Japan); Kumar, Dinesh; Rao, M.S. Ramachandra [Department of Physics, Nano Functional Materials Technology Centre and Materials Science Research Centre, Indian Institute of Technology Madras, Chennai (India); Koblischka, M.R. [Institute of Experimental Physics, Saarland University, Saarbruecken (Germany)

2016-12-15

The present study is investigating the effect of high temperature sintering combined with ball milled powders for the preparation of FeSe material via solid state sintering technique. The commercial powders of Fe (99.9% purity) and Se (99.9% purity) were mixed in a nominal ratio Fe:Se = 1:1 and thoroughly ground and ball-milled in a glove box during 6 h. Then, the powder mixture was pressed into pellets of 5 mm in diameter and 2 mm thickness using an uniaxial pressure of 100 MPa. The samples were sealed in quartz tubes and sintered at 600 C for 24 h. Then, the pellets were again thoroughly ground and ball-milled in the glove box and pressed into pellets, and the final sintering was performed at two different temperatures, namely at 900 C for 24 h and at 950 C for 24 h. X-ray diffraction results confirmed that both samples showed mainly of the β-FeSe with tetragonal structure. The temperature dependence of magnetization (M-T) curves revealed a sharp superconducting transition T{sub c,} {sub onset} = 8.16 K for the sample sintered at 900 C. Further, scanning electron microscopy observations proved that samples sintered at 900 C show a platelike grain structure with high density. As a result, improved irreversibility fields around 5 T and the critical current density (J{sub c}) values of 6252 A cm{sup -2} at 5 K and self-field are obtained. Furthermore, the normalized volume pinning force versus the reduced field plots indicated a peak position at 0.4 for the sample sintered at 900 C. Improved flux pinning and the high J{sub c} values are attributed to the textured microstructure of the material, produced by a combination of high temperature sintering and ball milling. (copyright 2016 The Authors. Phys. Status Solidi A published by WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Structural and magnetic properties of Fe{sub 60}Al{sub 40} alloys prepared by means of a magnetic mill

Energy Technology Data Exchange (ETDEWEB)

Bernal-Correa, R. [Laboratorio de Magnetismo y Materiales Avanzados, Facultad de Ciencias Exactas y Naturales, Universidad Nacional de Colombia, Manizales (Colombia); Rosales-Rivera, A., E-mail: arosalesr@unal.edu.c [Laboratorio de Magnetismo y Materiales Avanzados, Facultad de Ciencias Exactas y Naturales, Universidad Nacional de Colombia, Manizales (Colombia); Pineda-Gomez, P. [Laboratorio de Magnetismo y Materiales Avanzados, Facultad de Ciencias Exactas y Naturales, Universidad Nacional de Colombia, Manizales (Colombia); Universidad de Caldas, Manizales (Colombia); Salazar, N.A. [Laboratorio de Magnetismo y Materiales Avanzados, Facultad de Ciencias Exactas y Naturales, Universidad Nacional de Colombia, Manizales (Colombia)

2010-04-16

A study on synthesis, structural and magnetic characterization of Fe{sub 60}Al{sub 40} (at.%) alloys prepared by means of mechanical alloying process is presented. The mechanical alloying was performed using a milling device with magnetically controlled ball movement (Uni-Ball-Mill 5 equipment) at several milling times. The characterization was carried out via X-ray diffraction (XRD), scanning electron microscopy (SEM) and vibrating sample magnetometer (VSM). The effects of milling time on the structural state, morphological evolution and magnetic behaviour of the Fe{sub 60}Al{sub 40} (at.%) alloys are discussed. Besides, in this current study we emphasize the result that indicating a ferro-para-ferromagnetic transition from a correlation between X-ray diffraction and magnetization data.

Microstructures, Mechanical Properties and Thermal Conductivities of W-0.5 wt.%TiC Alloys Prepared via Ball Milling and Wet Chemical Method

Science.gov (United States)

Lang, Shaoting; Yan, Qingzhi; Sun, Ningbo; Zhang, Xiaoxin; Ge, Changchun

2017-10-01

Two kinds of W-0.5 wt.%TiC alloys were prepared, one by ball milling and the other by the wet chemical method. For comparison, pure tungsten powders were chemically prepared and sintered by the same process. The microstructures, mechanical properties and thermal conductivities of the prepared samples were characterized. It has been found that the wet chemical method resulted in finer sizes and more uniform distribution of TiC particles in the sintered tungsten matrix than the ball milling method. The W-TiC alloy prepared by the wet chemical method achieved the highest bending strength (1065.72 MPa) among the samples. Further, it also exhibited obviously higher thermal conductivities in the temperature range of room temperature to 600°C than did the W-TiC alloy prepared by ball milling, but the differences in their thermal conductivities could be ignored in the range of 600-800°C.

Encaging palladium(0 in layered double hydroxide: A sustainable catalyst for solvent-free and ligand-free Heck reaction in a ball mill

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Wei Shi

2017-08-01

Full Text Available In this paper, the synthesis of a cheap, reusable and ligand-free Pd catalyst supported on MgAl layered double hydroxides (Pd/MgAl-LDHs by co-precipitation and reduction methods is described. The catalyst was used in Heck reactions under high-speed ball milling (HSBM conditions at room temperature. The effects of milling-ball size, milling-ball filling degree, reaction time, rotation speed and grinding auxiliary category, which would influence the yields of mechanochemical Heck reactions, were investigated in detail. The characterization results of XRD, ICP–MS and XPS suggest that Pd/MgAl-LDHs have excellent textural properties with zero-valence Pd on its layers. The reaction results indicate that the catalyst could be utilized in HSBM systems to afford a wide range of Heck coupling products in satisfactory yields. Furthermore, this catalyst could be easily recovered and reused for at least five times without significant loss of catalytic activity.

Milling condition effects on the Nd15 Fe77 B8 powder magnetic properties

International Nuclear Information System (INIS)

Landgraf, Fernando J.G.; Missell, Frank P.

1992-01-01

As a result of the first part of a study of the development of permanent magnets, an investigation of the effect of milling on the magnetic properties of the alloy Nd 15 Fe 77 B 8 showed differences in efficiency between ball milling and vibration milling, as well as a dependence of the intrinsic coercive field on particle size. The maximum value of the coercive field was obtained for a particle size of 1.7 μm in samples compacted without magnetic orientation. (author)

Conductometry and Size Characterization of Polypyrrole Nanoparticles Produced by Ball Milling

OpenAIRE

Abbasi, Abdul Malik Rehan; Marsalkova, Miroslava; Militky, Jiri

2013-01-01

Polypyrrole (PPy), one of the most extensively investigated conducting polymers, has attracted a great deal of interest because of its good electrical conductivity, environmental stability, and easy synthesis. PPy films were produced by polymerization of pyrrole and tosylate (TsO−) as dopants in the presence of oxidant FeCl3 and polyethylene glycol (Mw 8000) at −5°C for 48 h. High energy milling was carried out at 850 rpm in the dry media with the balls of 10 mm. Particles were then character...

Hydroamination reactions of alkynes with ortho-substituted anilines in ball mills: synthesis of benzannulated N-heterocycles by a cascade reaction.

Science.gov (United States)

Weiße, Maik; Zille, Markus; Jacob, Katharina; Schmidt, Robert; Stolle, Achim

2015-04-20

It was demonstrated that ortho-substituted anilines are prone to undergo hydroamination reactions with diethyl acetylenedicarboxylate in a planetary ball mill. A sequential coupling of the intermolecular hydroamination reaction with intramolecular ring closure was utilized for the syntheses of benzooxazines, quinoxalines, and benzothiazines from readily available building blocks, that is, electrophilic alkynes and anilines with OH, NH, or SH groups in the ortho position. For the heterocycle formation, it was shown that several stress conditions were able to initiate the reaction in the solid state. Processing in a ball mill seemed to be advantageous over comminution with mortar and pestle with respect to process control. In the latter case, significant postreaction modification occurred during solid-state analysis. Cryogenic milling proved to have an adverse effect on the molecular transformation of the reagents. © 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

A vertical ball mill as a new reactor design for biomass hydrolysis and fermentation process

DEFF Research Database (Denmark)

de Assis Castro, Rafael Cunha; Mussatto, Solange I.; Conceicao Roberto, Inês

2017-01-01

A vertical ball mill (VBM) reactor was evaluated for use in biomass conversion processes. The effects of agitation speed (100–200 rpm), number of glass spheres (0–30 units) and temperature (40–46 °C) on enzymatic hydrolysis of rice straw and on glucose fermentation by a thermotolerant Kluyveromyces...

Biodistribution of nanoparticles of hydrophobic gadopentetic-acid derivative prepared with a planetary ball mill for neutron-capture therapy of cancer

International Nuclear Information System (INIS)

Nabeta, Chika; Ichikawa, Hideki; Fukumori, Yoshinobu

2006-01-01

Nanoparticles of hydrophobic gadopentetic-acid derivatives (Gd-nanoGR) were prepared with a wet ball-milling process for gadolinium neutron-capture therapy. Ball-milling of solid mass of gadopentetic acid distearylamide with soybean lecithin as a dispersant in the presence of water and subsequent sonication at 70degC resulted in the Gd-nanoGR with the particle size of 63 nm. Biodistribution study using melanoma-bearing hamsters demonstrated that the i.v. injection of the Gd-nanoGR made a higher gadolinium accumulation in tumor (109 μg Gd/g wet tumor at 6h after administration), when compared with the gadolinium-loaded micellar-like nanoparticles previously reported. (author)

Raman spectroscopy fingerprint of stainless steel-MWCNTs nanocomposite processed by ball-milling

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Marcos Allan Leite dos Reis

2018-01-01

Full Text Available Stainless steel 304L alloy powder and multiwalled carbon nanotubes were mixed by ball-milling under ambient atmosphere and in a broad range of milling times, which spans from 0 to 120 min. Here, we provided spectroscopic signatures for several distinct composites produced, to show that the Raman spectra present interesting splittings of the D-band feature into two main sub-bands, D-left and D-right, together with several other secondary features. The G-band feature also presents multiple splittings that are related to the outer and inner diameter distributions intrinsic to the multiwalled carbon nanotube samples. A discussion about the second order 2D-band (also known as G′-band is also provided. The results reveal that the multiple spectral features observed in the D-band are related to an increased chemical functionalization. A lower content of amorphous carbon at 60 and 90 min of milling time is verified and the G-band frequencies associated to the tubes in the outer diameters distribution is upshifted, which suggests that doping induced by strain is taking place in the milled samples. The results indicate that Raman spectroscopy can be a powerful tool for a fast and non-destructive characterization of carbon nanocomposites used in powder metallurgy manufacturing processes.

Raman spectroscopy fingerprint of stainless steel-MWCNTs nanocomposite processed by ball-milling

Science.gov (United States)

dos Reis, Marcos Allan Leite; Barbosa Neto, Newton Martins; de Sousa, Mário Edson Santos; Araujo, Paulo T.; Simões, Sónia; Vieira, Manuel F.; Viana, Filomena; Loayza, Cristhian R. L.; Borges, Diego J. A.; Cardoso, Danyella C. S.; Assunção, Paulo D. C.; Braga, Eduardo M.

2018-01-01

Stainless steel 304L alloy powder and multiwalled carbon nanotubes were mixed by ball-milling under ambient atmosphere and in a broad range of milling times, which spans from 0 to 120 min. Here, we provided spectroscopic signatures for several distinct composites produced, to show that the Raman spectra present interesting splittings of the D-band feature into two main sub-bands, D-left and D-right, together with several other secondary features. The G-band feature also presents multiple splittings that are related to the outer and inner diameter distributions intrinsic to the multiwalled carbon nanotube samples. A discussion about the second order 2D-band (also known as G'-band) is also provided. The results reveal that the multiple spectral features observed in the D-band are related to an increased chemical functionalization. A lower content of amorphous carbon at 60 and 90 min of milling time is verified and the G-band frequencies associated to the tubes in the outer diameters distribution is upshifted, which suggests that doping induced by strain is taking place in the milled samples. The results indicate that Raman spectroscopy can be a powerful tool for a fast and non-destructive characterization of carbon nanocomposites used in powder metallurgy manufacturing processes.

Synthesis of Cu(In,Ga)Se{sub 2} crystals using a crank ball mill

Energy Technology Data Exchange (ETDEWEB)

Yamada, Suzuka; Noji, Hideki; Akaki, Yoji [Miyakonojo National College of Technology, 473-1 Yoshio, Miyakonojo Miyazaki 885-8567 (Japan); Okamoto, Tomoichiro [Nagaoka University of Technology, 1603-1 Kamitomioka, Nagaoka, Niigata 940-2188 (Japan)

2015-06-15

Cu(In,Ga)Se{sub 2} (CIGS) crystals were synthesized by a mechanochemical (MC) process using a crank ball mill. The molar ratios of starting materials were Cu:In:Ga:Se=1:1-x:x:2 (0≤x≤1) and Cu:In:Ga:Se=1:0.7:0.3:y (2≤y≤3). The reaction time reduced with decreasing Se and Ga molar ratios. The collection rate decreased with longer reaction times. From XRD patterns, we confirmed that the CuInSe{sub 2} and/or CuGaSe{sub 2}crystals were successfully grown when the powders reacted. Although the crystals grown with a selenium molar ration of 2 were Se-poor, those grown at a molar ratio of 3 were Se-rich. When Se increasing molar ratio, Cu, In, and Ga were away from the stoichiometric. With a molar ratio of Cu:In:Ga:Se=1:0.7:0.3:2.5∝2.7, their composition became stoichiometric. Crystal morphology was varied. CIGS crystals were thus successfully synthesized using a crank ball mill. (copyright 2015 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Generation of drugs coated iron nanoparticles through high energy ball milling

Energy Technology Data Exchange (ETDEWEB)

Radhika Devi, A.; Murty, B. S. [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Madras, Chennai 600036 (India); Chelvane, J. A. [Defence Metallurgical Research Laboratory, Hyderabad 500058 (India); Prabhakar, P. K.; Padma Priya, P. V.; Doble, Mukesh [Department of Biotechnology, Indian Institute of Technology Madras, Chennai 600036 (India)

2014-03-28

The iron nanoparticles coated with oleic acid and drugs such as folic acid/Amoxicillin were synthesized by high energy ball milling and characterized by X-ray diffraction, Transmission electron microscope, zeta potential, dynamic light scattering, Fourier Transform Infra red (FT-IR) measurements, and thermo gravimetric analysis (TGA). FT-IR and TGA measurements show good adsorption of drugs on oleic acid coated nanoparticles. Magnetic measurements indicate that saturation magnetization is larger for amoxicillin coated particles compared to folic acid coated particles. The biocompatibility of the magnetic nanoparticles prepared was evaluated by in vitro cytotoxicity assay using L929 cells as model cells.

Ball Nut Preload Diagnosis of the Hollow Ball Screw through Support Vector Machine

Directory of Open Access Journals (Sweden)

Yi-Cheng Huang

2018-01-01

Full Text Available This paper studies the diagnostic results of hollow ball screws with different ball nut preload through the support vector machine (SVM process. The method is testified by considering the use of ball screw pretension and different ball nut preload. SVM was used to discriminate the hollow ball screw preload status through the vibration signals and servo motor current signals. Maximum dynamic preloads of 2%, 4%, and 6% ball screws were predesigned, manufactured, and conducted experimentally. Signal patterns with different preload features are separatedby SVM. The irregularity development of the ball screw driving motion current and rolling balls vibration of the ball screw can be discriminated via SVM based on complexity perception. The experimental results successfully show that the prognostic status of ball nut preload can be envisaged by the proposed methodology. The smart reasoning for the health of the ball screw is available based on classification of SVM. This diagnostic method satisfies the purposes of prognostic effectiveness on knowing the ball nut preload status

Tool wear in terms of vibration effects in milling medium-density fibreboard with an industrial robot

International Nuclear Information System (INIS)

Tratar, Janez; Pusavec, Franci; Kopac, Janez

2014-01-01

Machining with robots represents a promising, highly flexible and cost effective alternative to standard machining and hand labour applications when machining mid tolerance soft material end products. One of the most challenging issues is to know the vibration characteristics in milling with the robots which greatly affect tool life. In general the technological bases of tool life expectancy while milling with robot arms are not available or studied. That's why the purpose of this paper is to investigate the influence of attained vibrations analysis during the milling process and correlated tool wear. Primarily the study is focused on tool wear according to the distance between the milling position and the robot's base. Results show that increasing distance between the robot's base and the milling position significantly affects tool wear because of the attained vibrations in proportion to the increasing distance respectively. Tool wear has also proved to be greater in comparison to machining with CNC machine and applicable new information for woodworking industry.

Si@SiOx/Graphene nanosheet anode materials for lithium-ion batteries synthesized by ball milling process

Science.gov (United States)

Tie, Xiaoyong; Han, Qianyan; Liang, Chunyan; Li, Bo; Zai, Jiantao; Qian, Xuefeng

2017-12-01

Si@SiOx/Graphene nanosheet (GNS) nanocomposites as high performance anode materials for lithium-ion batteries are synthesized by mechanically blending the mixture of expanded graphite with Si nanoparticles, and characterized by X-ray diffraction, Raman spectrum, field emission scanning electron microscopy and transmission electron microscopy. During the ball milling process, the size of Si nanoparticles will decrease, and the layer of expanded graphite can be peeled off to thin multilayers. Electrochemical performances reveal that the obtained Si@SiOx/GNS nanocomposites exhibit improved cycling stability, high reversible lithium storage capacity and superior rate capability, e.g. the discharge capacity is kept as high as 1055 mAh g-1 within 50 cycles at a current density of 200 mA g-1, retaining 63.6% of the initial value. The high performance of the obtained nanocomposites can be ascribed to GNS prepared through heat-treat and ball-milling methods, the decrease in the size of Si nanoparticles and SiOx layer on Si surface, which enhance the interactions between Si and GNS.

Band gap-engineered ZnO and Ag/ZnO by ball-milling method and their photocatalytic and Fenton-like photocatalytic activities

International Nuclear Information System (INIS)

Choi, Young In; Jung, Hye Jin; Shin, Weon Gyu; Sohn, Youngku

2015-01-01

Graphical abstract: - Highlights: • Ag/ZnO hybrid materials were prepared by a ball-milling method. • Adsorption and photocatalytic dye degradation were tested for pure RhB under visible light. • Adsorption and photocatalytic dye degradation were tested for mixed dye (MO + RhB + MB) under visible light. • Fenton-like photocatalytic activity (H 2 O 2 addition effects) was examined. - Abstract: The hybridization of ZnO with Ag has been performed extensively to increase the efficiency of ZnO in various applications, including catalysis. In this study, a wet (w) and dry (d) ball-milling method was used to hybridize Ag with ZnO nanoparticles, and their physicochemical properties were examined. Visible light absorption was enhanced and the band gap was engineered by ball-milling and Ag hybridization. Their photocatalytic activities were tested with rhodamine B (RhB) and a mixed dye (methyl orange + RhB + methylene blue) under visible light irradiation. For pure RhB, the photocatalytic activity was decreased by ball-milling and was observed in the order of ZnO(d) < Ag/ZnO(d) < ZnO(w) < Ag/ZnO(w) ≤ ZnO(ref). For the degradation of RhB and methylene blue (MB) in the mixed dye (or the simulated real contaminated water), the photocatalytic activity was observed in the order of Ag/ZnO(d) < ZnO(d) < ZnO(w) < Ag/ZnO(w) ≤ ZnO(ref). When the photodegradation tested with H 2 O 2 addition, however, the Fenton-like photocatalytic activity was reversed and the ZnO(ref) showed the poorest activity for the degradation of RhB and methylene blue (MB). In the mixed dye over all the catalysts, methyl orange (MO) was degraded most rapidly. The relative degradation rates of RhB and MB were found to be dependent on the catalyst and reaction conditions.

Crystallographic alignment evolution and magnetic properties of anisotropic Sm{sub 0.6}Pr{sub 0.4}Co{sub 5} nanoflakes prepared by surfactant-assisted ball milling

Energy Technology Data Exchange (ETDEWEB)

Xu, M.L.; Wu, Q.; Li, Y.Q.; Liu, W.Q.; Lu, Q.M.; Yue, M., E-mail: yueming@bjut.edu.cn

2015-08-01

The microstructure, crystal structure and magnetic properties were studied for Sm{sub 0.6}Pr{sub 0.4}Co{sub 5} nanoflakes prepared by surfactant-assisted high-energy ball milling (SAHEBM). Effect of ball-milling time on the c-axis crystallographic alignment, morphology and magnetic properties of Sm{sub 0.6}Pr{sub 0.4}Co{sub 5} nanoflakes was systematically investigated. With increasing milling time from 1 h to 7 h, the intensity ratio between (002) and (111) reflection peaks indicating degree of c-axis crystal texture of the (Sm, Pr)Co{sub 5} phase increases first, peaks at 3 h, then drops again, revealing that the strongest c-axis crystal texture was obtained in the nanoflakes milled for 3 h. On the other hand, the coercivity (H{sub ci}) of the flakes increases gradually from 1.71 to 14.65 kOe with the increase of ball milling time. As a result, an optimal magnetic properties of M{sub r} of 10.23 kGs, H{sub ci} of 11.45 kOe and (BH){sub max} of 24.40 MGOe was obtained in Sm{sub 0.6}Pr{sub 0.4}Co{sub 5} nanoflakes milled for 3 h, which also displayed a high aspect ratio, small in-plane size, pronounced (001) out-of-plane texture. - Highlights: • Anisotropic Sm{sub 0.6}Pr{sub 0.4}Co{sub 5} nanoflakes with strong c-axis texture were prepared. • Effects of ball-milling time on structure and magnetic properties were studied. • (BH){sub max} value of Sm{sub 0.6}Pr{sub 0.4}Co{sub 5} nanoflakes is larger than that of SmCo{sub 5} nanoflakes.

Failure Diagnosis System for a Ball-Screw by Using Vibration Signals

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Won Gi Lee

2015-01-01

Full Text Available Recently, in order to reduce high maintenance costs and to increase operating ratio in manufacturing systems, condition-based maintenance (CBM has been developed. CBM is carried out with indicators, which show equipment’s faults and performance deterioration. In this study, indicator signal acquisition and condition monitoring are applied to a ball-screw-driven stage. Although ball-screw is a typical linearly reciprocating part and is widely used in industry, it has not gained attention to be diagnosed compared to rotating parts such as motor, pump, and bearing. First, the vibration-based monitoring method, which uses vibration signal to monitor the condition of a machine, is proposed. Second, Wavelet transform is used to analyze the defect signals in time-frequency domain. Finally, the failure diagnosis system is developed using the analysis, and then its performance is evaluated. Using the system, we estimated the severity of failure and detect the defect position. The low defect frequency (≈58.7 Hz is spread all over the time in the Wavelet-filtered signal with low frequency range. Its amplitude reflects the progress of defect. The defect position was found in the signal with high frequency range (768~1,536 Hz. It was detected from the interval between abrupt changes of signal.

Structural study of ball-milled sodium alanate under high pressure

International Nuclear Information System (INIS)

Selva Vennila, R.; Drozd, Vadym; George, Lyci; Saxena, Surendra K.; Liermann, Hanns-Peter; Liu, H.Z.; Stowe, Ashley C.; Berseth, Polly; Anton, Donald; Zidan, Ragaiy

2009-01-01

Ball-milled NaAlH 4 was studied up to 15 GPa in a diamond anvil cell (DAC) by X-ray diffraction using a synchrotron radiation source. Lattice parameters were determined from the X-ray diffraction data at various pressures up to 6.5 GPa. Intensity of the powder diffraction patterns decreased with increasing pressure. Amorphisation started at a pressure of ∼6.5 GPa and completed at 13.5 GPa. Reversible phase transformation from amorphous phase to the tetragonal phase was observed. A fit to the pressure-volume data equation of state was obtained using the Birch-Murnaghan equation of state and the bulk modulus was found to be 52.16 ± 0.9 GPa which is twice higher than the unmilled NaAlH 4

Cold compaction behavior and pressureless sinterability of ball milled WC and WC/Cu powders

Directory of Open Access Journals (Sweden)

Hashemi Seyed R.

2016-01-01

Full Text Available In this research, cold compaction behavior and pressureless sinterability of WC, WC-10%wtCu and WC-30%wtCu powders were investigated. WC and WC/Cu powders were milled in a planetary ball mill for 20h. The milled powders were cold compacted at 100, 200, 300 and 400 MPa pressures. The compressibility behavior of the powders was evaluated using the Heckel, Panelli-Ambrosio and Ge models. The results showed that the Panelli-Ambrosio was the preferred equation for description the cold compaction behavior of the milled WC and WC-30%wtCu powders. Also, the most accurate model for describing the compressibility of WC-10%wtCu powders was the Heckel equation. The cold compacts were sintered at 1400°C. It was found that by increasing the cold compaction pressure of powder compacts before sintering, the sinterability of WC-30%wtCu powder compacts was enhanced. However, the cold compaction magnitude was not affected significantly on the sinterability of WC and WC-10%wtCu powders. The microstructural investigations of the sintered samples by Scanning Electron Microscopy (SEM confirmed the presence of porosities at the interface of copper-tungsten carbide phases.

A morphological evaluation of a duplex stainless steel processed by high energy Ball Mill

International Nuclear Information System (INIS)

Yonekubo, Ariane Emi; Cintho, Osvaldo Mitsuyuki; Aguiar, Denilson Jose Marcolino de; Capocchi, Jose Deodoro Trani

2009-01-01

The duplex stainless steels are formed by a ferrite and austenite mixture, giving them a combination of properties. Commercially, these steels are hot rolled, developing an anisotropic, alternated ferrite and austenite elongated lamellae microstructure. In this work, a duplex stainless steel was produced by the mixture of elementary powders with the composition Fe-19.5Cr-5Ni processed in an ATTRITOR ball mill during periods up to 15 hours. The powders obtained were compressed in specimens and were heat treated in the temperatures of 900, 1050 and 1200 °C during 1 hour and analysed by x ray diffraction, optic microscopy, scanning electron microscopy and energy dispersion spectroscopy. An optimized microstructure with ultrafine, equiaxial and regular duplex microstructure was obtained in the 15 hour milling and 1200 °C heat treatment. Afterwards, a commercially super duplex stainless steel UNS S32520 was aged at 800 °C aiming the precipitation of σ phase in order to reduce its toughness and then, milled in SPEX mill. The resulting microstructure was a very fine duplex type with irregular grain boundary morphology duo to the grain growth barrier promoted by the renascent σ phase particles during sintering process. (author)

Synthesis and characterization of FePt nanoparticles by high energy ball milling with and without surfactant

International Nuclear Information System (INIS)

Velasco, V.; Martinez, A.; Recio, J.; Hernando, A.; Crespo, P.

2012-01-01

Highlights: ► Fe and Pt powders in the presence of surfactants don’t alloyed by HEBM technique. ► FePt alloys obtained by dry milling exhibit particle sizes of around 10 μm. ► FePt alloys obtained by dry milling exhibit soft magnetic behavior. ► A thermal treatment induces a phase transformation from FCC to FCT. - Abstract: FePt nanoparticles were prepared by high energy ball milling (HEBM) in two different ways. In the first one, elemental powders were mixed and milled whereas in the second one the milling was performed in the presence of oleyl amine and oleic acid as surfactants and hexane as a solvent. X-ray diffraction shows that when the milling is performed in dry conditions, Fe and Pt are alloyed after 5 h, whereas in the wet milling procedure alloying does not take place. In the first case, the diffraction pattern corresponds to the disordered FCC phase. This behavior is also corroborated by the evolution of the magnetic characteristics. In the case of the alloy obtained in dry conditions, the powder was heat treated in order to induce the transformation to the ordered phase. Coercivities of 2.5 kOe are obtained after 650 °C for 2 h.

Si/C composite lithium-ion battery anodes synthesized from coarse silicon and citric acid through combined ball milling and thermal pyrolysis

International Nuclear Information System (INIS)

Gu Peng; Cai Rui; Zhou Yingke; Shao Zongping

2010-01-01

Silicon and related materials have recently received considerable attention as potential anodes in Li-ion batteries for their high theoretical specific capacities. To overcome the problem of volume variations during the Li insertion/extraction process, in this work, Si/C composites with low carbon content were synthesized from cheap coarse silicon and citric acid by simple ball milling and subsequent thermal treatment. The effects of ball milling time and calcination temperature on the structure, composition and morphology of the composites were systematically investigated by the determination of specific surface area (BET) and particle-size distribution, X-ray diffraction (XRD), O 2 -TPO, and scanning electron microscopy (SEM). The capacity and cycling stability of the composites were systematically evaluated by electrochemical charge/discharge tests. It was found that both the initial capacity and the cycling stability of the composites were dependent on the milling and calcination conditions, and attractive overall electrochemical performance could be obtained by optimizing the synthesis process.

Preparation, characterization and optoelectronic properties of nanodiamonds doped zinc oxide nanomaterials by a ball milling technique

Science.gov (United States)

Ullah, Hameed; Sohail, Muhammad; Malik, Uzma; Ali, Naveed; Bangash, Masroor Ahmad; Nawaz, Mohsan

2016-07-01

Zinc oxide (ZnO) is one of the very important metal oxides (MOs) for applications in optoelectronic devices which work in the blue and UV regions. However, to meet the challenges of obtaining ZnO nanomaterials suitable for practical applications, various modifications in physico-chemical properties are highly desirable. One of the ways adopted for altering the properties is to synthesize composite(s) of ZnO with various reinforcements. Here we report on the tuning of optoelectronic properties of ZnO upon doping by nanodiamonds (NDs) using the ball milling technique. A varying weight percent (wt.%) of NDs were ball milled for 2 h with ZnO nanoparticles prepared by a simple precipitation method. The effects of different parameters, the calcination temperature of ZnO, wt.% of NDs and mechanical milling upon the optoelectronic properties of the resulting ZnO-NDs nanocomposites have been investigated. The ZnO-NDs nanocomposites were characterized by IR spectroscopy, powder x-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive x-ray spectroscopy (EDX). The UV-vis spectroscopy revealed the alteration in the bandgap energy (Eg ) of ZnO as a function of the calcination temperature of ZnO, changing the concentration of NDs, and mechanical milling of the resulting nanocomposites. The photoluminescence (PL) spectroscopy showed a decrease in the deep level emission (DLE) peaks and an increase in near-band-edge transition peaks as a result of the increasing concentration of NDs. The decrease in DLE and increase in band to band transition peaks were due to the strong interaction between the NDs and the Zn+; consequently, the Zn+ concentration decreased on the interstitial sites.

Influence of cation disorder on the magnetic properties of ball-milled ilmenite (FeTiO₃)

DEFF Research Database (Denmark)

Mørup, Steen; Rasmussen, Helge Kildahl; Brok, Erik

2012-01-01

We have investigated the evolution of crystal structure, cation disorder and magnetic properties of ilmenite (FeTiO3) after increasing time of high-energy ball-milling in an inert atmosphere. Refinement of X-ray diffraction data show that the hexagonal crystal structure of ilmenite is maintained...

Niobium Carbide-Reinforced Al Matrix Composites Produced by High-Energy Ball Milling

Science.gov (United States)

Travessa, Dilermando Nagle; Silva, Marina Judice; Cardoso, Kátia Regina

2017-06-01

Aluminum and its alloys are key materials for the transportation industry as they contribute to the development of lightweight structures. The dispersion of hard ceramic particles in the Al soft matrix can lead to a substantial strengthening effect, resulting in composite materials exhibiting interesting mechanical properties and inspiring their technological use in sectors like the automotive and aerospace industries. Powder metallurgy techniques are attractive to design metal matrix composites, achieving a homogeneous distribution of the reinforcement into the metal matrix. In this work, pure aluminum has been reinforced with particles of niobium carbide (NbC), an extremely hard and stable refractory ceramic. Its use as a reinforcing phase in metal matrix composites has not been deeply explored. Composite powders produced after different milling times, with 10 and 20 vol pct of NbC were produced by high-energy ball milling and characterized by scanning electron microscopy and by X-ray diffraction to establish a relationship between the milling time and size, morphology, and distribution of the particles in the composite powder. Subsequently, an Al/10 pct NbC composite powder was hot extruded into cylindrical bars. The strength of the obtained composite bars is comparable to the commercial high-strength, aeronautical-grade aluminum alloys.

Atomic disorder and amorphization of B2-structure CoZr by ball milling

International Nuclear Information System (INIS)

Zhou, G.F.; Bakker, H.

1996-01-01

For a considerable number of intermetallic compounds it has been found that ball milling introduces atomic (chemical) disorder. Disorder due to milling was demonstrated by x-ray diffraction in AlRu, crystallizing in the B2 structure (ordered b.c.c.) by a decrease of the intensity of superlattice reflections relative to fundamental reflections. The same technique was used to investigate disordering by milling in Ni 3 Al, crystallizing in the L1 2 structure (ordered f.c.c.). In both cases the disorder is anti-site disorder of both components, i.e. both atomic species substitute on the wrong sublattices. Besides x-ray diffraction measurements of magnetic properties turned out to be useful in monitoring structural changes due to milling. The change in the superconducting transition temperature, measured by magnetic a.c. susceptibility, was used to demonstrate atomic disordering by milling in Nb 3 Sn and Nb 3 Au. The type of disorder turned out to be anti-site disorder. Such a type of disorder occurs in the same materials also at high temperatures or after irradiation by neutrons. The disordering was accompanied by an increase of the lattice parameter. An increase in high-field magnetization accompanied by a decrease of the lattice parameter during milling was found in B2 CoGa and B2 CoAl. In principle in the completely ordered state both compounds are non-magnetic, because the CO atoms are shielded from one another by Ga and Al atoms, respectively. However, when a Co atom is transferred to the wrong sublattice, it is surrounded by Co atoms as nearest neighbors and bears a magnetic moment. This explains the strong increase of the magnetization due to milling

Effect of metal ion and ball milling on the electrochemical properties of M0.5TiOPO4 (M = Ni, Cu, Mg)

International Nuclear Information System (INIS)

Godbole, Vikram A.; Villevieille, Claire; Novák, Petr

2013-01-01

Various metal titanium oxyphosphates, M 0.5 TiOPO 4 (M = Ni, Cu, Mg) were synthesized via modified solution route synthesis. The as synthesized M 0.5 TiOPO 4 (M = Ni, Cu, Mg) were electrochemically tested using galvanostatic cycling, cyclic voltammetry, and rate performance measurements in order to investigate the effect of metal ion (M) on the electrochemical performance of this family of materials. All the studied materials reacted with 3 Li + during the 1st lithiation showing reaction plateaus at different potentials versus Lithium. Similar studies were performed on M 0.5 TiOPO 4 (M = Ni, Cu, Mg) samples with smaller particle size, obtained via ball milling, in order to understand the effect of particle size on the electrochemistry of the materials. The ball milled samples delivered higher specific charge during the 1st cycle showing reaction plateaus at different potentials, poorer capacity retention, and poorer rate capability as compared to the as synthesized ones. This was attributed to a change in morphology and particle size of the samples upon ball milling. Amongst all the tested materials, the as synthesized Cu 0.5 TiOPO 4 showed the best electrochemistry. The ball milled Mg 0.5 TiOPO 4 reacted with ∼5.5 Li + during 1st lithiation (as compared to 3 Li + expected from this family of compounds) and 3.3 Li + during the 1st delithiation (rather than the expected 2 Li + ). This suggests a reaction mechanism where Mg 0.5 TiOPO 4 undergoes a phase transformation forming Mg 0 , which reversibly alloys with 2.5 extra Li + . Thus the electrochemical cycling of Mg 0.5 TiOPO 4 gives insights into the reaction mechanism in this family of materials

A novel fabrication technology of in situ TiB2/6063Al composites: High energy ball milling and melt in situ reaction

International Nuclear Information System (INIS)

Zhang, S.-L.; Yang, J.; Zhang, B.-R.; Zhao, Y.-T.; Chen, G.; Shi, X.-X.; Liang, Z.-P.

2015-01-01

Highlights: • This paper presents a novel technology to fabricate the TiB 2 /6063Al composites. • The novel technology decreases in situ reaction temperature and shortens the time. • The reaction mechanism of in situ reaction at the low temperature is discussed. • Effect of ball milling time and in situ reaction time on the composites is studied. - Abstract: TiB 2 /6063Al matrix composites are fabricated from Al–TiO 2 –B 2 O 3 system by the technology combining high energy ball milling with melt in situ reaction. The microstructure and tensile properties of the composites are investigated by XRD, SEM, EDS, TEM and electronic tensile testing. The results indicate that high energy ball milling technology decreases the in situ reaction temperature and shortens the reaction time for Al–TiO 2 –B 2 O 3 system in contrast with the conventional melt in situ synthesis. The morphology of in situ TiB 2 particles is exhibited in irregular shape or nearly circular shape, and the average size of the particles is less than 700 nm, thereinto the minimum size is approximately 200 nm. In addition, the morphology and size of the reinforced particles are affected by the time of ball milling and in situ reaction. TEM images indicate that the interface between 6063Al matrix and TiB 2 particles is clear and no interfacial outgrowth is observed. Tensile testing results show that the as-cast TiB 2 /6063Al composites exhibit a much higher strength, reaching 191 MPa, which is 1.23 times as high as the as-cast 6063Al matrix. Besides, the tensile fracture surface of the composites displays the dimple-fracture character

The crystallization of amorphous Fe2MnGe powder prepared by ball milling

International Nuclear Information System (INIS)

Zhang, L.; Brueck, E.; Tegus, O.; Buschow, K.H.J.; Boer, F.R. de

2003-01-01

We synthesized for the first time the intermetallic compound Fe 2 MnGe. To avoid preferential evaporation of volatile components we exploited mechanical alloying. Amorphous Fe 2 MnGe alloy powder was prepared by planetary ball milling elemental starting materials. The amorphous-to-crystalline transition was studied by means of differential scanning calorimetry (DSC) and X-ray diffraction (XRD). A cubic D0 3 phase is formed at low temperature and transforms to a high-temperature hexagonal D0 19 phase. The apparent activation energy was determined by means of the Kissinger method

Morphology and magnetic properties of CeCo5 submicron flakes prepared by surfactant-assisted high-energy ball milling

International Nuclear Information System (INIS)

Zhang, J.J.; Gao, H.M.; Yan, Y.; Bai, X.; Su, F.; Wang, W.Q.; Du, X.B.

2012-01-01

CeCo 5 permanent magnetic alloy has been processed by surfactant assisted high energy ball milling. Heptane and oleic acid were used as the solvent and surfactant, respectively. The amount of surfactant used was 50% by weight of the starting powder. The produced particles were deposited on a piece of copper (4 mm in length and width) under a magnetic field of 27 kOe applied along the copper surface and immobilized by ethyl α-cyanoacrylate. Scanning electron microscope pictures show that the particles are flakes, several μm in length and width and tens of nm in thickness. X-ray diffraction patterns and magnetic measurements prove that the flakes are crystalline with c-axes magnetic anisotropy. The easy magnetization axis is oriented perpendicular to the surface of the flake. A maximum coercivity of 3.3 kOe was obtained for the sample milled for 40 min. - Highlights: ► CeCo 5 permanent magnetic alloy has been processed by surfactant assisted high energy ball milling (HEBM). ► The particles show a flake-like morphology with several μm in length and width and tens nm in thickness. ► The flakes are crystallographic and magnetic anisotropic and the c-axes, also the easy magnetization directions are oriented perpendicular to the surface of the flake. ► Maximum coercivity of 3.3 kOe has been obtained for the sample milled for 40 min.

The Effect of Powder Ball Milling on the Microstructure and Mechanical Properties of Sintered Fe-Cr-Mo-Mn-(Cu) Steel

Science.gov (United States)

Kulecki, P.; Lichańska, E.

2017-12-01

The effect of ball milling powder mixtures of Höganäs pre-alloyed iron Astaloy CrM, low-carbon ferromanganese Elkem, elemental electrolytic Cu and C-UF graphite on the sintered structure and mechanical properties was evaluated. The mixing was conducted using Turbula mixer for 30 minutes and CDI-EM60 frequency inverter for 1 and 2 hours. Milling was performed on 150 g mixtures with (in weight %) CrM + 1% Mn, CrM + 2% Mn, CrM + 1% Mn + 1% Cu and CrM + 2% Mn + 1% Cu, all with 0.6%C. The green compacts were single pressed at 660 MPa according to PN-EN ISO 2740. Sintering was carried out in a laboratory horizontal furnace Carbolite STF 15/450 at 1250°C for 60 minutes in 5%H2 - 95%N2 atmosphere with a heating rate of 75°C/min, followed by sintering hardening at 60°C/min cooling rate. All the steels were characterized by martensitic structures. Mechanical testing revealed that steels based on milled powders have slightly higher mechanical properties compared to those only mixed and sintered. The best combination of mechanical properties, for ball milled CrM + 1% Mn + 1% Cu was UTS 1046 MPa, TRS 1336 MPa and A 1.94%.

Structural study of ball-milled sodium alanate under high pressure

Energy Technology Data Exchange (ETDEWEB)

Selva Vennila, R. [Center for Study of Matter at Extreme Conditions, Florida International University, Miami, FL 33199 (United States)], E-mail: selva.raju@fiu.edu; Drozd, Vadym; George, Lyci; Saxena, Surendra K. [Center for Study of Matter at Extreme Conditions, Florida International University, Miami, FL 33199 (United States); Liermann, Hanns-Peter [High Pressure Collaboration Access Team (HPCAT) and Geophysical Laboratory, Advanced Photon Source, Argonne National Laboratory, Argonne, IL 60439 (United States); Liu, H.Z. [HPCAT, Geophysical Laboratory, Carnegie Institution of Washington, Building 434E, 9700 South Cass Avenue, Argonne, Illinois 60439 (United States); Stowe, Ashley C.; Berseth, Polly; Anton, Donald; Zidan, Ragaiy [Savannah River National Laboratory, Energy Security Department, Aiken, SC 29808 (United States)

2009-04-03

Ball-milled NaAlH{sub 4} was studied up to 15 GPa in a diamond anvil cell (DAC) by X-ray diffraction using a synchrotron radiation source. Lattice parameters were determined from the X-ray diffraction data at various pressures up to 6.5 GPa. Intensity of the powder diffraction patterns decreased with increasing pressure. Amorphisation started at a pressure of {approx}6.5 GPa and completed at 13.5 GPa. Reversible phase transformation from amorphous phase to the tetragonal phase was observed. A fit to the pressure-volume data equation of state was obtained using the Birch-Murnaghan equation of state and the bulk modulus was found to be 52.16 {+-} 0.9 GPa which is twice higher than the unmilled NaAlH{sub 4}.

Fabrication of a Micro-Lens Array Mold by Micro Ball End-Milling and Its Hot Embossing

Directory of Open Access Journals (Sweden)

Peng Gao

2018-02-01

Full Text Available Hot embossing is an efficient technique for manufacturing high-quality micro-lens arrays. The machining quality is significant for hot embossing the micro-lens array mold. This study investigates the effects of micro ball end-milling on the machining quality of AISI H13 tool steel used in the micro-lens array mold. The micro ball end-milling experiments were performed under different machining strategies, and the surface roughness and scallop height of the machined micro-lens array mold are measured. The experimental results showed that a three-dimensional (3D offset spiral strategy could achieve a higher machining quality in comparison with other strategies assessed in this study. Moreover, the 3D offset spiral strategy is more appropriate for machining the micro-lens array mold. With an increase of the cutting speed and feed rate, the surface roughness of the micro-lens array mold slightly increases, while a small step-over can greatly reduce the surface roughness. In addition, a hot embossing experiment was undertaken, and the obtained results indicated higher-quality production of the micro-lens array mold by the 3D offset spiral strategy.

Highly Al-doped TiO2 nanoparticles produced by Ball Mill Method: structural and electronic characterization

International Nuclear Information System (INIS)

Santos, Desireé M. de los; Navas, Javier; Sánchez-Coronilla, Antonio; Alcántara, Rodrigo; Fernández-Lorenzo, Concha; Martín-Calleja, Joaquín

2015-01-01

Highlights: • Highly Al-doped TiO 2 nanoparticles were synthesized using a Ball Mill Method. • Al doping delayed anatase to rutile phase transformation. • Al doping allow controlling the structural and electronic properties of nanoparticles. - Abstract: This study presents an easy method for synthesizing highly doped TiO 2 nanoparticles. The Ball Mill method was used to synthesize pure and Al-doped titanium dioxide, with an atomic percentage up to 15.7 at.% Al/(Al + Ti). The samples were annealed at 773 K, 973 K and 1173 K, and characterized using ICP-AES, XRD, Raman spectroscopy, FT-IR, TG, STEM, XPS, and UV–vis spectroscopy. The effect of doping and the calcination temperature on the structure and properties of the nanoparticles were studied. The results show high levels of internal doping due to the substitution of Ti 4+ ions by Al 3+ in the TiO 2 lattice. Furthermore, anatase to rutile transformation occurs at higher temperatures when the percentage of doping increases. Therefore, Al doping allows us to control the structural and electronic properties of the nanoparticle synthesized. So, it is possible to obtain nanoparticles with anatase as predominant phase in a higher range of temperature

Research kinetic of motion of milling bodies in ball mill, outfit heat-exchange unit and calculation of its energy performance

Science.gov (United States)

Romanovich, A. A.; Romanovich, M. A.; Apukhtina, I. V.

2018-03-01

The article considers topical issues of energy saving in cement production with the use of a technological grinding complex, which includes a press roller grinder and a ball mill. Rational conditions of grinding are proposed for pre-shredded material through the installation of blade energy exchange devices (BEED) in the mill drum. The loading level in the first chamber varies periodically depending on the drum rotation angle, equipped with BEED. In the zone of BEED’s active action, there is a “scooping” of a part of grinding bodies together with crushed material, raising them to a height and giving them a longitudinally transverse movement, which is different from movement created in the mill without BEED. At the same time, additional work that consumes engine power is being done. A technique is proposed for calculating the additional engine power consumption of a mill, equipped with a BEED. This power is spent on creating a longitudinal-transverse motion of grinding bodies and its first and second chambers in areas of active influence of the BEED. Comparative analysis of results obtained experimentally and calculations of proposed equations show a high convergence of results. These analytical dependencies may be interest to Russian and foreign organizations that carry out their activities in the field of design and manufacture of cement equipment, as well as to cement producers.

Utilization of aluminum to obtaining a duplex type stainless steel using high energy ball milling

International Nuclear Information System (INIS)

Pavlak, I.E.; Cintho, O.M.; Capocchi, J.D.T.

2010-01-01

The obtaining of stainless steel using aluminum in its composition - FeMnAl system, has been researches subject since the sixties, by good mechanical properties and resistance to oxidation presented, when compared with conventional FeNiCr stainless steel system. In another point, the aluminum and manganese are low cost then traditional elements. This work, metallic powders of iron, manganese and pure aluminum, were processed in a Spex type high-energy ball mill in nitrogen atmosphere. The milling products were compressed into pastille form and sintered under inert atmosphere. The final products were characterized by optical and electronic microscopy and microhardness test. The metallographic analysis shows a typical austenite and ferrite duplex type microstructure. The presence of these phases was confirmed according X ray diffraction analysis. (author)

Quenching ilmenite with a high-temperature and high-pressure phase using super-high-energy ball milling.

Science.gov (United States)

Hashishin, Takeshi; Tan, Zhenquan; Yamamoto, Kazuhiro; Qiu, Nan; Kim, Jungeum; Numako, Chiya; Naka, Takashi; Valmalette, Jean Christophe; Ohara, Satoshi

2014-04-25

The mass production of highly dense oxides with high-temperature and high-pressure phases allows us to discover functional properties that have never been developed. To date, the quenching of highly dense materials at the gramme-level at ambient atmosphere has never been achieved. Here, we provide evidence of the formation of orthorhombic Fe2TiO4 from trigonal FeTiO3 as a result of the high-temperature (>1250 K) and high-pressure (>23 GPa) condition induced by the high collision energy of 150 gravity generated between steel balls. Ilmenite was steeply quenched by the surrounding atmosphere, when iron-rich ilmenite (Fe2TiO4) with a high-temperature and high-pressure phase was formed by planetary collisions and was released from the collision points between the balls. Our finding allows us to infer that such intense planetary collisions induced by high-energy ball milling contribute to the mass production of a high-temperature and high-pressure phase.

Microstructural characteristics and mechanical properties of carbon nanotube reinforced aluminum alloy composites produced by ball milling

International Nuclear Information System (INIS)

Raviathul Basariya, M.; Srivastava, V.C.; Mukhopadhyay, N.K.

2014-01-01

Highlights: • 6082 Al alloy composite with 2 wt% multiwalled carbon nanotubes prepared by milling. • Effect of milling time on structure and property evolution has been studied. • The reinforced composite powders showed a drastic crystallite size refinement. • The presence of carbon nanotube led to a two fold increase in the hardness and modulus. • The composite powder showed good thermal stability studied by DTA. - Abstract: The influence of milling time on the structure, morphology and thermal stability of multi-walled carbon nanotubes (MWCNTs) reinforced EN AW6082 aluminum alloy powders has been studied. After structural and microstructural characterization of the mechanically milled powders micro- and nano-hardness of the composite powder particles were evaluated. The morphological and X-ray diffraction studies on the milled powders revealed that the carbon nanotubes (CNTs) were uniformly distributed and embedded within the aluminum matrix. No reaction products were detected even after long milling up to 50 h. Nanotubes became shorter in length as they fractured under the impact and shearing action during the milling process. A high hardness of about 436 ± 52 HV is achieved for the milled powders, due to the addition of MWCNTs, after milling for 50 h. The increased elastic modulus and nanohardness can be attributed to the finer grain size evolved during high energy ball milling and to the uniform distribution of hard CNTs in the Al-alloy matrix. The hardness values of the composite as well as the matrix alloy compares well with that predicted by the Hall–Petch relationship

Synthesis and characterization of FePt nanoparticles by high energy ball milling with and without surfactant

Energy Technology Data Exchange (ETDEWEB)

Velasco, V., E-mail: vvjimeno@fis.ucm.es [Instituto de Magnetismo Aplicado, UCM-ADIF-CSIC, 28230 Las Rozas (Spain); Martinez, A.; Recio, J. [Instituto de Magnetismo Aplicado, UCM-ADIF-CSIC, 28230 Las Rozas (Spain); Hernando, A.; Crespo, P. [Instituto de Magnetismo Aplicado, UCM-ADIF-CSIC, 28230 Las Rozas (Spain); Dpto. de Fisica de Materiales, UCM, 28040 Madrid (Spain)

2012-09-25

Highlights: Black-Right-Pointing-Pointer Fe and Pt powders in the presence of surfactants don't alloyed by HEBM technique. Black-Right-Pointing-Pointer FePt alloys obtained by dry milling exhibit particle sizes of around 10 {mu}m. Black-Right-Pointing-Pointer FePt alloys obtained by dry milling exhibit soft magnetic behavior. Black-Right-Pointing-Pointer A thermal treatment induces a phase transformation from FCC to FCT. - Abstract: FePt nanoparticles were prepared by high energy ball milling (HEBM) in two different ways. In the first one, elemental powders were mixed and milled whereas in the second one the milling was performed in the presence of oleyl amine and oleic acid as surfactants and hexane as a solvent. X-ray diffraction shows that when the milling is performed in dry conditions, Fe and Pt are alloyed after 5 h, whereas in the wet milling procedure alloying does not take place. In the first case, the diffraction pattern corresponds to the disordered FCC phase. This behavior is also corroborated by the evolution of the magnetic characteristics. In the case of the alloy obtained in dry conditions, the powder was heat treated in order to induce the transformation to the ordered phase. Coercivities of 2.5 kOe are obtained after 650 Degree-Sign C for 2 h.

Band gap-engineered ZnO and Ag/ZnO by ball-milling method and their photocatalytic and Fenton-like photocatalytic activities

Energy Technology Data Exchange (ETDEWEB)

Choi, Young In [School of Chemistry and Biochemistry, Yeungnam University, Gyeongsan, Gyeongbuk 38541 (Korea, Republic of); Jung, Hye Jin [Department of Mechanical Engineering, Chungnam National University, Daejeon 34134 (Korea, Republic of); Shin, Weon Gyu, E-mail: wgshin@cnu.ac.kr [Department of Mechanical Engineering, Chungnam National University, Daejeon 34134 (Korea, Republic of); Sohn, Youngku, E-mail: youngkusohn@ynu.ac.kr [School of Chemistry and Biochemistry, Yeungnam University, Gyeongsan, Gyeongbuk 38541 (Korea, Republic of)

2015-11-30

Graphical abstract: - Highlights: • Ag/ZnO hybrid materials were prepared by a ball-milling method. • Adsorption and photocatalytic dye degradation were tested for pure RhB under visible light. • Adsorption and photocatalytic dye degradation were tested for mixed dye (MO + RhB + MB) under visible light. • Fenton-like photocatalytic activity (H{sub 2}O{sub 2} addition effects) was examined. - Abstract: The hybridization of ZnO with Ag has been performed extensively to increase the efficiency of ZnO in various applications, including catalysis. In this study, a wet (w) and dry (d) ball-milling method was used to hybridize Ag with ZnO nanoparticles, and their physicochemical properties were examined. Visible light absorption was enhanced and the band gap was engineered by ball-milling and Ag hybridization. Their photocatalytic activities were tested with rhodamine B (RhB) and a mixed dye (methyl orange + RhB + methylene blue) under visible light irradiation. For pure RhB, the photocatalytic activity was decreased by ball-milling and was observed in the order of ZnO(d) < Ag/ZnO(d) < ZnO(w) < Ag/ZnO(w) ≤ ZnO(ref). For the degradation of RhB and methylene blue (MB) in the mixed dye (or the simulated real contaminated water), the photocatalytic activity was observed in the order of Ag/ZnO(d) < ZnO(d) < ZnO(w) < Ag/ZnO(w) ≤ ZnO(ref). When the photodegradation tested with H{sub 2}O{sub 2} addition, however, the Fenton-like photocatalytic activity was reversed and the ZnO(ref) showed the poorest activity for the degradation of RhB and methylene blue (MB). In the mixed dye over all the catalysts, methyl orange (MO) was degraded most rapidly. The relative degradation rates of RhB and MB were found to be dependent on the catalyst and reaction conditions.

Minimization of Surface Roughness and Tool Vibration in CNC Milling Operation

Directory of Open Access Journals (Sweden)

Sukhdev S. Bhogal

2015-01-01

Full Text Available Tool vibration and surface roughness are two important parameters which affect the quality of the component and tool life which indirectly affect the component cost. In this paper, the effect of cutting parameters on tool vibration, and surface roughness has been investigated during end milling of EN-31 tool steel. Response surface methodology (RSM has been used to develop mathematical model for predicting surface finish, tool vibration and tool wear with different combinations of cutting parameters. The experimental results show that feed rate is the most dominating parameter affecting surface finish, whereas cutting speed is the major factor effecting tool vibration. The results of mathematical model are in agreement with experimental investigations done to validate the mathematical model.

A novel fabrication technology of in situ TiB{sub 2}/6063Al composites: High energy ball milling and melt in situ reaction

Energy Technology Data Exchange (ETDEWEB)

Zhang, S.-L.; Yang, J. [School of Materials Science and Engineering, Jiangsu University, Zhenjiang, Jiangsu 212013 (China); Zhang, B.-R. [School of Mechanical Engineering, Qilu University of Technology, Jinan, Shandong 250022 (China); Zhao, Y.-T., E-mail: 278075525@qq.com [School of Materials Science and Engineering, Jiangsu University, Zhenjiang, Jiangsu 212013 (China); Chen, G.; Shi, X.-X.; Liang, Z.-P. [School of Materials Science and Engineering, Jiangsu University, Zhenjiang, Jiangsu 212013 (China)

2015-08-05

Highlights: • This paper presents a novel technology to fabricate the TiB{sub 2}/6063Al composites. • The novel technology decreases in situ reaction temperature and shortens the time. • The reaction mechanism of in situ reaction at the low temperature is discussed. • Effect of ball milling time and in situ reaction time on the composites is studied. - Abstract: TiB{sub 2}/6063Al matrix composites are fabricated from Al–TiO{sub 2}–B{sub 2}O{sub 3} system by the technology combining high energy ball milling with melt in situ reaction. The microstructure and tensile properties of the composites are investigated by XRD, SEM, EDS, TEM and electronic tensile testing. The results indicate that high energy ball milling technology decreases the in situ reaction temperature and shortens the reaction time for Al–TiO{sub 2}–B{sub 2}O{sub 3} system in contrast with the conventional melt in situ synthesis. The morphology of in situ TiB{sub 2} particles is exhibited in irregular shape or nearly circular shape, and the average size of the particles is less than 700 nm, thereinto the minimum size is approximately 200 nm. In addition, the morphology and size of the reinforced particles are affected by the time of ball milling and in situ reaction. TEM images indicate that the interface between 6063Al matrix and TiB{sub 2} particles is clear and no interfacial outgrowth is observed. Tensile testing results show that the as-cast TiB{sub 2}/6063Al composites exhibit a much higher strength, reaching 191 MPa, which is 1.23 times as high as the as-cast 6063Al matrix. Besides, the tensile fracture surface of the composites displays the dimple-fracture character.

Memory effect of ball-milled and annealed nanosized hematite

International Nuclear Information System (INIS)

Bercoff, P.G.; Bertorello, H.R.; Oliva, M.I.

2007-01-01

Fine particles of hematite (mean size 55 nm) were produced by ball milling a mixture of hematite and pure Fe and annealing at 1000 o C. X-ray diffraction (XRD) and Moessbauer spectroscopy show that only α-Fe 2 O 3 is present in the final product, with lattice and Moessbauer parameters that correspond to bulk hematite. ZFC and FC magnetization measurements were performed from 5 to 300 K, at different applied fields. Two magnetic regimes were observed: one at low temperatures (≤100 K) that we ascribe to the magnetic moments in the outer shell of the particles that couple to the magnetic moments in the core, and another at higher temperature that corresponds to the Morin transition, finding that the Morin temperature is T M =246 K. The memory effect is clearly observed in magnetic measurements that start from different remanence states and explained as dependent on the ordering of the magnetic moments within the particles

Experimental and theoretical study of phase transitions under ball milling; Etude experimentale et modelisation des changements de phases sous broyage a haute energie

Energy Technology Data Exchange (ETDEWEB)

Pochet, P

1998-12-31

The aim of this work was to determine how phase transition s under ball-milling depend on the milling conditions and to find out if one can rationalize such transitions with the theory of driven alloys. We have chosen two phase transitions: the order-disorder transition in Fe Al and the precipitation-dissolution NiGe. In the case of Fe Al we have found that the steady-state long range order parameter achieved under ball milling intensity; moreover the same degree of order is achieved starting from an ordered alloy or a disordered solid solution. On the way to fully disordered state the degree of order either decreases monotonically or goes through a short lived transient state. This behaviour is reminiscent of a first order transition while the equilibrium transition is second order. All the above features are well reproduced by a simple model of driven alloys, which was originally build for alloys under irradiation. The stationary degree of order results of two competitive atomic jump mechanisms: the forced displacements induced by the shearing of the grains, and the thermally activated jumps caused by vacancies migrations. Finally we have performed atomistic simulations with a Monte Carlo kinetic algorithm, which revealed the role of the fluctuations in the intensity of the forcing. Moreover we have shown that specific atomistic mechanisms are active in a dilute NiGe solid solution which might lead to ball milling induced precipitation in under-saturated solid solution. (author). 149 refs.

Experimental and theoretical study of phase transitions under ball milling; Etude experimentale et modelisation des changements de phases sous broyage a haute energie

Energy Technology Data Exchange (ETDEWEB)

Pochet, P

1997-12-31

The aim of this work was to determine how phase transition s under ball-milling depend on the milling conditions and to find out if one can rationalize such transitions with the theory of driven alloys. We have chosen two phase transitions: the order-disorder transition in Fe Al and the precipitation-dissolution NiGe. In the case of Fe Al we have found that the steady-state long range order parameter achieved under ball milling intensity; moreover the same degree of order is achieved starting from an ordered alloy or a disordered solid solution. On the way to fully disordered state the degree of order either decreases monotonically or goes through a short lived transient state. This behaviour is reminiscent of a first order transition while the equilibrium transition is second order. All the above features are well reproduced by a simple model of driven alloys, which was originally build for alloys under irradiation. The stationary degree of order results of two competitive atomic jump mechanisms: the forced displacements induced by the shearing of the grains, and the thermally activated jumps caused by vacancies migrations. Finally we have performed atomistic simulations with a Monte Carlo kinetic algorithm, which revealed the role of the fluctuations in the intensity of the forcing. Moreover we have shown that specific atomistic mechanisms are active in a dilute NiGe solid solution which might lead to ball milling induced precipitation in under-saturated solid solution. (author). 149 refs.

Structural evolution of Ni-20Cr alloy during ball milling of elemental powders

International Nuclear Information System (INIS)

Lopez B, I.; Trapaga M, L. G.; Martinez F, E.; Zoz, H.

2011-01-01

The ball milling (B M) of blended Ni and Cr elemental powders was carried out in a Simoloyer performing on high-energy scale mode at maximum production to obtain a nano structured Ni-20Cr alloy. The phase transformations and structural changes occurring during mechanical alloying were investigated by X-ray diffraction (XRD) and optical microscopy (Om). A gradual solid solubility of Cr and the subsequent formation of crystalline metastable solid solutions described in terms of the Avrami-Ero fe ev kinetics model were calculated. The XRD analysis of the structure indicates that cumulative lattice strain contributes to the driving force for solid solution between Ni and Cr during B M. Microstructure evolution has shown, additionally to the lamellar length refinement commonly observed, the folding of lamellae in the final processing stage. Om observations revealed that the lamellar spacing of Ni rich zones reaches a steady value near 500 nm and almost disappears after 30 h of milling. (Author)

Structural evolution of Ni-20Cr alloy during ball milling of elemental powders

Energy Technology Data Exchange (ETDEWEB)

Lopez B, I.; Trapaga M, L. G. [IPN, Centro de Investigacion y de Estudios Avanzados, Unidad Queretaro, Libramiento Norponiente No. 2000, Juriquilla, 76230 Queretaro (Mexico); Martinez F, E. [Centro de Investigacion e Innovacion Tecnologica, Cerrada de Cecati s/n, Col. Santa Catarina Azcapotzalco, 02250 Mexico D. F. (Mexico); Zoz, H., E-mail: israelbaez@gmail.co [Zoz GmbH, D-57482, Wenden (Germany)

2011-07-01

The ball milling (B M) of blended Ni and Cr elemental powders was carried out in a Simoloyer performing on high-energy scale mode at maximum production to obtain a nano structured Ni-20Cr alloy. The phase transformations and structural changes occurring during mechanical alloying were investigated by X-ray diffraction (XRD) and optical microscopy (Om). A gradual solid solubility of Cr and the subsequent formation of crystalline metastable solid solutions described in terms of the Avrami-Ero fe ev kinetics model were calculated. The XRD analysis of the structure indicates that cumulative lattice strain contributes to the driving force for solid solution between Ni and Cr during B M. Microstructure evolution has shown, additionally to the lamellar length refinement commonly observed, the folding of lamellae in the final processing stage. Om observations revealed that the lamellar spacing of Ni rich zones reaches a steady value near 500 nm and almost disappears after 30 h of milling. (Author)

Morphology and magnetic properties of CeCo{sub 5} submicron flakes prepared by surfactant-assisted high-energy ball milling

Energy Technology Data Exchange (ETDEWEB)

Zhang, J.J.; Gao, H.M.; Yan, Y.; Bai, X.; Su, F.; Wang, W.Q. [State key Laboratory for Superhard Materials and Department of Physics, Jilin University, Changchun 130012 (China); Du, X.B., E-mail: duxb@jlu.edu.cn [State key Laboratory for Superhard Materials and Department of Physics, Jilin University, Changchun 130012 (China)

2012-10-15

CeCo{sub 5} permanent magnetic alloy has been processed by surfactant assisted high energy ball milling. Heptane and oleic acid were used as the solvent and surfactant, respectively. The amount of surfactant used was 50% by weight of the starting powder. The produced particles were deposited on a piece of copper (4 mm in length and width) under a magnetic field of 27 kOe applied along the copper surface and immobilized by ethyl {alpha}-cyanoacrylate. Scanning electron microscope pictures show that the particles are flakes, several {mu}m in length and width and tens of nm in thickness. X-ray diffraction patterns and magnetic measurements prove that the flakes are crystalline with c-axes magnetic anisotropy. The easy magnetization axis is oriented perpendicular to the surface of the flake. A maximum coercivity of 3.3 kOe was obtained for the sample milled for 40 min. - Highlights: Black-Right-Pointing-Pointer CeCo{sub 5} permanent magnetic alloy has been processed by surfactant assisted high energy ball milling (HEBM). Black-Right-Pointing-Pointer The particles show a flake-like morphology with several {mu}m in length and width and tens nm in thickness. Black-Right-Pointing-Pointer The flakes are crystallographic and magnetic anisotropic and the c-axes, also the easy magnetization directions are oriented perpendicular to the surface of the flake. Black-Right-Pointing-Pointer Maximum coercivity of 3.3 kOe has been obtained for the sample milled for 40 min.

Fabrication mechanism of FeSe superconductors with high-energy ball milling aided sintering process

International Nuclear Information System (INIS)

Zhang, Shengnan; Liu, Jixing; Feng, Jianqing; Wang, Yao; Ma, Xiaobo; Li, Chengshan; Zhang, Pingxiang

2015-01-01

FeSe Superconducting bulks with high content of superconducting PbO-type β-FeSe phase were prepared with high-energy ball milling (HEBM) aided sintering process. During this process, precursor powders with certain Fe/Se ratio were ball milled first then sintered. The influences of HEBM process as well as initial Fe/Se ratio on the phase evolution process were systematically discussed. With HEBM process and proper initial Fe/Se ratio, the formation of non-superconducting hexagonal δ-FeSe phase were effectively avoided. FeSe bulk with the critical temperature of 9.0 K was obtained through a simple one-step sintering process with lower sintering temperature. Meanwhile, the phase evolution mechanism of the HEBM precursor powders during sintering was deduced based on both the thermodynamic analysis and step-by-step sintering results. The key function of the HEBM process was to provide a high uniformity of chemical composition distribution, thus to successfully avoide the formation of intermediate product during sintering, including FeSe 2 and Fe 7 Se 8 . Therefore, the fundamental principal for the synthesis of FeSe superconductors were concluded as: HEBM aided sintering process, with the sintering temperature of >635 °C and a slow cooling process. - Highlights: • A novel synthesis technique was developed for FeSe based superconductors. • FeSe bulks with high Tc and high β-FeSe phase content has been obtained. • Phase evolution process for the HEBM aided sintering process was proposed

Study of the Vibration Effect on the Cutting Forces and Roughness of Slub Milling

Science.gov (United States)

Germa, S.; Estrems Amestoy, M.; Sánchez Reinoso, H. T.; Franco Chumillas, P.

2009-11-01

For the planning process of slab milling operations, the vibration of the tool is the main factor to be considered. Under vibration conditions, the effect of the small displacements of the cutting tool and the cutting forces on the chip thickness must be minimized in order to avoid undesirable consequences, such as the fast flank wear, superficial defects and roughness increase. In this work, a mathematical model is developed to take into account the combined effect of the cutting tool and workpiece oscillation, as well as the axial errors of different milling tool tips. As a result, the model estimates the variation of the cutting forces and the ideal surface roughness.

Determination of rational parameters for process of grinding materials pre-crushed by pressure in ball mill

Science.gov (United States)

Romanovich, A. A.; Romanovich, L. G.; Chekhovskoy, E. I.

2018-03-01

The article presents the results of experimental studies on the grinding process of a clinker preliminarily ground in press roller mills in a ball mill equipped with energy exchange devices. The authors studied the influence of the coefficients of loading for grinding bodies of the first and second mill chambers, their lengths, angles of inclination, and the mutual location of energy exchange devices (the ellipse segment and the double-acting blade) on the output parameters of the grinding process (productivity, drive power consumption and specific energy consumption). It is clarified that the best results of the disaggregation and grinding process, judging by the minimum specific energy consumption in the grinding of clinker with an anisotropic texture after force deformation between the rolls of a press roller shredder, are achieved at a certain angle of ellipse segment inclination; the length of the first chamber and the coefficients of loading the chambers with grinding bodies.

Influence of B4C-doping and high-energy ball milling on phase formation and critical current density of (Bi,Pb)-2223 HTS

Science.gov (United States)

Margiani, N. G.; Mumladze, G. A.; Adamia, Z. A.; Kuzanyan, A. S.; Zhghamadze, V. V.

2018-05-01

In this paper, the combined effects of B4C-doping and planetary ball milling on the phase evolution, microstructure and transport properties of Bi1.7Pb0.3Sr2Ca2Cu3Oy(B4C)x HTS with x = 0 ÷ 0.125 were studied through X-ray diffraction (XRD), scanning electron microscopy (SEM), resistivity and critical current density measurements. Obtained results have shown that B4C additive leads to the strong acceleration of high-Tc phase formation and substantial enhancement in Jc. High-energy ball milling seems to produce a more homogeneous distribution of refined doped particles in the (Bi,Pb)-2223 HTS which results in an improved intergranular flux pinning and better self-field Jc performance.

Characterization of steel 70XL used in the manufacture of balls for the clinker's milling

Directory of Open Access Journals (Sweden)

Eider Gresesqui-Lobaina

2017-10-01

Full Text Available The present article deals with the wear of the balls used for the grinding of the clinker in the processes of obtaining cement. Three specimens of different steel were made: one of steel AISI 4140, with which balls are forged for the milling process; another 70XL steel (70 XL with normalized, tempered and tempered thermal treatments; and the third, of equal material that the second but without treatment. For the metallographic observation the samples were made with dimensions of 10 mm in diameter and 8 mm in thickness, revealing for AISI 4140 steel a structure of martensitic type with some presence of acicular ferrite. For the 70XL steel without heat treatment the presence of ferrite and cementite was observed, while the steel 70XL with heat treatment showed in the limits of free cementite grain in a pearly matrix, which resulted in a higher hardness (up to HRC 59 , 8 and lower gravimetric wear compared to other materials. Therefore it is recommended as the most suitable for the manufacture of balls for grinding minerals 70XL steel with heat treatment.

Design of Contactlessly Powered and Piezoelectrically Actuated Tools for Non-Resonant Vibration Assisted Milling

Directory of Open Access Journals (Sweden)

Martin Silge

2018-04-01

Full Text Available This contribution presents a novel design approach for vibration assisted machining (VAM. A lot of research has already been done regarding the influence of superimposed vibrations during a milling process, but there is almost no information about how to design a VAM tool where the tool is actually rotating. The proposed system consists of a piezoelectric actuator for vibration excitation, an inductive contactless energy transfer system and an electronic circuit for powering the actuated tool. The main benefit of transferring the required power without mechanical contact is that the maximum spindle speed is no longer restricted by friction of slip rings. A detailed model is shown that enables for preliminary estimation of the system’s response to different excitation signals. Experimental data are provided to validate the model. Finally, some parts are shown that have been manufactured using the contactlessly actuated milling tool.

Magnetic Properties of Nanocrystalline FexCu1-x Alloys Prepared by Ball Milling

International Nuclear Information System (INIS)

Yousif, A.; Bouziane, K.; Elzain, M. E.; Ren, X.; Berry, F. J.; Widatallah, H. M.; Al Rawas, A.; Gismelseed, A.; Al-Omari, I. A.

2004-01-01

X-ray diffraction, Moessbauer and magnetization measurements were used to study Fe x Cu 1-x alloys prepared by ball-milling. The X-ray data show the formation of a nanocrystalline Fe-Cu solid solution. The samples with x≥0.8 and x≤0.5 exhibit bcc or fcc phase, respectively. Both the bcc and fcc phases are principally ferromagnetic for x≥0.2, but the sample with x=0.1 remains paramagnetic down to 78 K. The influence of the local environment on the hyperfine parameters and the local magnetic moment are discussed using calculations based on the discrete-variational method in the local density approximation.

Recycling process for recovery of gallium from GaN an e-waste of LED industry through ball milling, annealing and leaching.

Science.gov (United States)

Swain, Basudev; Mishra, Chinmayee; Kang, Leeseung; Park, Kyung-Soo; Lee, Chan Gi; Hong, Hyun Seon

2015-04-01

Waste dust generated during manufacturing of LED contains significant amounts of gallium and indium, needs suitable treatment and can be an important resource for recovery. The LED industry waste dust contains primarily gallium as GaN. Leaching followed by purification technology is the green and clean technology. To develop treatment and recycling technology of these GaN bearing e-waste, leaching is the primary stage. In our current investigation possible process for treatment and quantitative leaching of gallium and indium from the GaN bearing e-waste or waste of LED industry dust has been developed. To recycle the waste and quantitative leaching of gallium, two different process flow sheets have been proposed. In one, process first the GaN of the waste the LED industry dust was leached at the optimum condition. Subsequently, the leach residue was mixed with Na2CO3, ball milled followed by annealing, again leached to recover gallium. In the second process, the waste LED industry dust was mixed with Na2CO3, after ball milling and annealing, followed acidic leaching. Without pretreatment, the gallium leaching was only 4.91 w/w % using 4M HCl, 100°C and pulp density of 20g/L. After mechano-chemical processing, both these processes achieved 73.68 w/w % of gallium leaching at their optimum condition. The developed process can treat and recycle any e-waste containing GaN through ball milling, annealing and leaching. Copyright © 2015 Elsevier Inc. All rights reserved.

Investigation of the milling-induced thermal behavior of crystalline and amorphous griseofulvin.

Science.gov (United States)

Trasi, Niraj S; Boerrigter, Stephan X M; Byrn, Stephen Robert

2010-07-01

To gain a better understanding of the physical state and the unusual thermal behavior of milled griseofulvin. Griseofulvin crystals and amorphous melt quench samples were milled in a vibrating ball mill for different times and then analyzed using differential scanning calorimetry (DSC) and powder X-ray diffraction (PXRD). Modulated DSC (mDSC) and annealing studies were done for the milled amorphous samples to further probe the effects of milling. Milling of griseofulvin crystals results in decrease in crystallinity and amorphization of the compound. A double peak is seen for crystallization in the DSC, which is also seen for the milled melt quench sample. Both enthalpy and temperature of crystallization decrease for the milled melt quenched sample. Tg is visible under the first peak with the mDSC, and annealing shows that increasing milling time results in faster crystallization upon storage. Milling of griseofulvin results in the formation of an amorphous form and not a mesophase. It increases the amount of surface created and the overall energy of the amorphous griseofulvin, which leads to a decreased temperature of crystallization. The two exotherms in the DSC are due to some particles having nuclei on the surface.

Influence of spark plasma sintering conditions on the sintering and functional properties of an ultra-fine grained 316L stainless steel obtained from ball-milled powder

Energy Technology Data Exchange (ETDEWEB)

Keller, C., E-mail: clement.keller@insa-rouen.fr [Groupe de Physique des Matériaux, CNRS-UMR 6634, Université de Rouen, INSA de Rouen, Avenue de l' Université, 76800 Saint-Etienne du Rouvray (France); Tabalaiev, K.; Marnier, G. [Groupe de Physique des Matériaux, CNRS-UMR 6634, Université de Rouen, INSA de Rouen, Avenue de l' Université, 76800 Saint-Etienne du Rouvray (France); Noudem, J. [Laboratoire de Cristallographie des Matériaux, CNRS-UMR 6508, Université de Caen, ENSICAEN, 7 bd du Maréchal Juin, 14050 Caen (France); Sauvage, X. [Groupe de Physique des Matériaux, CNRS-UMR 6634, Université de Rouen, INSA de Rouen, Avenue de l' Université, 76800 Saint-Etienne du Rouvray (France); Hug, E. [Laboratoire de Cristallographie des Matériaux, CNRS-UMR 6508, Université de Caen, ENSICAEN, 7 bd du Maréchal Juin, 14050 Caen (France)

2016-05-17

In this work, 316L samples with submicrometric grain size were sintered by spark plasma sintering. To this aim, 316L powder was first ball-milled with different conditions to obtain nanostructured powder. The process control agent quantity and milling time were varied to check their influence on the crystallite size of milled powder. Samples were then sintered by spark plasma sintering using different sets of sintering parameters (temperature, dwell time and pressure). For each sample, grain size and density were systematically measured in order to investigate the influence of the sintering process on these two key microstructure parameters. Results show that suitable ball-milling and subsequent sintering can be employed to obtain austenitic stainless steel samples with grain sizes in the nanometer range with porosity lower than 3%. However, ball-milling and subsequent sintering enhance chromium carbides formation at the sample surface in addition to intragranular and intergranular oxides in the sample as revealed by X-ray diffraction and transmission electron microscopy. It has been shown that using Boron nitride together with graphite foils to protect the mold from powder welding prevent such carbide formation. For mechanical properties, results show that the grain size refinement strongly increases the hardness of the samples without deviation from Hall-Petch relationship despite the oxides formation. For corrosion resistance, grain sizes lower than a few micrometers involve a strong decrease in the pitting potential and a strong increase in passivation current. As a consequence, spark plasma sintering can be considered as a promising tool for ultra-fine grained austenitic stainless steel.

Hydrogen storage materials discovery via high throughput ball milling and gas sorption.

Science.gov (United States)

Li, Bin; Kaye, Steven S; Riley, Conor; Greenberg, Doron; Galang, Daniel; Bailey, Mark S

2012-06-11

The lack of a high capacity hydrogen storage material is a major barrier to the implementation of the hydrogen economy. To accelerate discovery of such materials, we have developed a high-throughput workflow for screening of hydrogen storage materials in which candidate materials are synthesized and characterized via highly parallel ball mills and volumetric gas sorption instruments, respectively. The workflow was used to identify mixed imides with significantly enhanced absorption rates relative to Li2Mg(NH)2. The most promising material, 2LiNH2:MgH2 + 5 atom % LiBH4 + 0.5 atom % La, exhibits the best balance of absorption rate, capacity, and cycle-life, absorbing >4 wt % H2 in 1 h at 120 °C after 11 absorption-desorption cycles.

The influence of ball-milling time on the dehydrogenation properties of the NaAlH4-MgH2 composite

NARCIS (Netherlands)

Bendyna, J.K.; Dyjak, S.M.; Notten, P.H.L.

2015-01-01

The recently developed NaAlH4eMgH2 composite shows improved hydrogen-storage properties compared to MgH2 and NaAlH4. However, the dehydrogenation reaction rates are still too limited, hampering practical applications. Mechanical ball milling is broadly used to improve the dehydrogenation reaction

Highly Al-doped TiO{sub 2} nanoparticles produced by Ball Mill Method: structural and electronic characterization

Energy Technology Data Exchange (ETDEWEB)

Santos, Desireé M. de los, E-mail: desire.delossantos@uca.es; Navas, Javier, E-mail: javier.navas@uca.es; Sánchez-Coronilla, Antonio; Alcántara, Rodrigo; Fernández-Lorenzo, Concha; Martín-Calleja, Joaquín

2015-10-15

Highlights: • Highly Al-doped TiO{sub 2} nanoparticles were synthesized using a Ball Mill Method. • Al doping delayed anatase to rutile phase transformation. • Al doping allow controlling the structural and electronic properties of nanoparticles. - Abstract: This study presents an easy method for synthesizing highly doped TiO{sub 2} nanoparticles. The Ball Mill method was used to synthesize pure and Al-doped titanium dioxide, with an atomic percentage up to 15.7 at.% Al/(Al + Ti). The samples were annealed at 773 K, 973 K and 1173 K, and characterized using ICP-AES, XRD, Raman spectroscopy, FT-IR, TG, STEM, XPS, and UV–vis spectroscopy. The effect of doping and the calcination temperature on the structure and properties of the nanoparticles were studied. The results show high levels of internal doping due to the substitution of Ti{sup 4+} ions by Al{sup 3+} in the TiO{sub 2} lattice. Furthermore, anatase to rutile transformation occurs at higher temperatures when the percentage of doping increases. Therefore, Al doping allows us to control the structural and electronic properties of the nanoparticle synthesized. So, it is possible to obtain nanoparticles with anatase as predominant phase in a higher range of temperature.

Integrated modeling and analysis of ball screw feed system and milling process with consideration of multi-excitation effect

Science.gov (United States)

Zhang, Xing; Zhang, Jun; Zhang, Wei; Liang, Tao; Liu, Hui; Zhao, Wanhua

2018-01-01

The present researches about feed drive system and milling process are almost independent with each other, and ignore the interaction between the two parts, especially the influence of nonideal motion of feed drive system on milling process. An integrated modeling method of ball screw feed system and milling process with multi-excitation effect is proposed in this paper. In the integrated model, firstly an analytical model of motor harmonic torque with consideration of asymmetrical drive circuit and asymmetrical permanent magnet is given. Then, the numerical simulation procedure of cutter/workpiece engagement during milling process with displacement fluctuation induced by harmonic torque is put forward, which is followed by the solving flow for the proposed integrated model. Based on the integrated model, a new kind of quality defect shown as contour low frequency oscillation on machined surface is studied by experiments and simulations. The results demonstrate that the forming mechanism of the contour oscillation can be ascribed to the multi-excitation effect with motor harmonic torque and milling force. Moreover, the influence of different milling conditions on the contour oscillation characteristics, particularly on surface roughness, are further discussed. The results indicate that it is necessary to explain the cause of the new kind of quality defect with a view of system integration.

Synthesis of stoichiometric Ca{sub 2}Fe{sub 2}O{sub 5} nanoparticles by high-energy ball milling and thermal annealing

Energy Technology Data Exchange (ETDEWEB)

Amorim, B.F.; Morales, M.A.; Bohn, F.; Carriço, A.S. [Departamento de Física Teórica e Experimental, Universidade Federal do Rio Grande do Norte, 59078-900 Natal, RN (Brazil); Medeiros, S.N. de, E-mail: sndemedeiros@gmail.com [Departamento de Física Teórica e Experimental, Universidade Federal do Rio Grande do Norte, 59078-900 Natal, RN (Brazil); Dantas, A.L. [Departamento de Física, Universidade do Estado do Rio Grande do Norte, 59610-210 Mossoró, RN (Brazil)

2016-05-01

We report the synthesis of Ca{sub 2}Fe{sub 2}O{sub 5} nanoparticles by high-energy ball milling and thermal annealing from α-Fe{sub 2}O{sub 3} and CaCO{sub 3}. Magnetization measurements, Mössbauer and X-ray spectra reveal that annealing at high temperatures leads to better quality samples. Our results indicate nanoparticles produced by 10 h high-energy ball milling and thermal annealing for 2 h at 1100 °C achieve improved stoichiometry and the full weak ferromagnetic signal of Ca{sub 2}Fe{sub 2}O{sub 5}. Samples annealed at lower temperatures show departure from stoichiometry, with a higher occupancy of Fe{sup 3+} in octahedral sites, and a reduced magnetization. Thermal relaxation for temperatures in the 700–1100 °C range is well represented by a Néel model, assuming a random orientation of the weak ferromagnetic moment of the Ca{sub 2}Fe{sub 2}O{sub 5} nanoparticles.

The incredible shrinking ball

Energy Technology Data Exchange (ETDEWEB)

Smith, Maurice

2011-12-15

In the oil and gas industry, the implementation of fracture systems using ball and seat technology helped make multistage fracturing possible. However, frac balls can obstruct later production flow by staying in the well. Baker Hughes Inc. developed a technology to solve this problem: IN-Tallic frac balls. The unique feature of these frac balls is that they are made of an electrolytic metallic nanostructured material which is light and strong and which melts away with salt water or brine through a decomposition process governed by electrochemical reactions controlled by nanoscale coatings. These balls need to be kept away from moisture in order to prevent degradation. This technology is more expensive than traditional frac balls but it prevents the need to mill out obstructions created by the balls. The IN-Tallic frac balls are a new technology which provides operators with peace of mind.

Controlling the number of walls in multi walled carbon nanotubes/alumina hybrid compound via ball milling of precipitate catalyst

Energy Technology Data Exchange (ETDEWEB)

Nosbi, Norlin [School of Materials and Mineral Resources Engineering, Engineering Campus, Universiti Sains Malaysia (USM), 14300 Nibong Tebal, Seberang Perai Selatan, Pulau Pinang (Malaysia); Akil, Hazizan Md, E-mail: hazizan@usm.my [School of Materials and Mineral Resources Engineering, Engineering Campus, Universiti Sains Malaysia (USM), 14300 Nibong Tebal, Seberang Perai Selatan, Pulau Pinang (Malaysia); Cluster for Polymer Composite (CPC), Science and Engineering Research Centre, Engineering Campus, Universiti Sains Malaysia (USM), 14300 Nibong Tebal, Seberang Perai Selatan, Pulau Pinang (Malaysia)

2015-06-15

Graphical abstract: - Highlights: • We report that, to manipulate carbon nanotubes geometry and number of walls are by controlling the precipitate catalyst size. • Number of walls and geometry effects depend on the milling time of the precipitate catalyst. • Increasing milling of time will decrease the carbon nanotubes number of walls. • Increasing milling of time will increase the carbon nanotubes thermal conductivity. - Abstract: This paper reports the influence of milling time on the structure and properties of the precipitate catalyst of multi walled carbon nanotubes (MWCNT)/alumina hybrid compound, produced through the chemical vapour deposition (CVD) process. For this purpose, light green precipitate consisted of aluminium, nickel(II) nitrate hexahydrate and sodium hydroxide mixture was placed in a planetary mill equipped with alumina vials using alumina balls at 300 rpm rotation speed for various milling time (5–15 h) prior to calcinations and CVD process. The compound was characterized using various techniques. Based on high-resolution transmission electron microscopy analysis, increasing the milling time up to 15 h decreased the diameter of MWCNT from 32.3 to 13.1 nm. It was noticed that the milling time had a significant effect on MWCNT wall thickness, whereby increasing the milling time from 0 to 15 h reduced the number of walls from 29 to 12. It was also interesting to note that the carbon content increased from 23.29 wt.% to 36.37 wt.% with increasing milling time.

Heterogeneous sono-Fenton-like process using martite nanocatalyst prepared by high energy planetary ball milling for treatment of a textile dye.

Science.gov (United States)

Dindarsafa, Mahsa; Khataee, Alireza; Kaymak, Baris; Vahid, Behrouz; Karimi, Atefeh; Rahmani, Amir

2017-01-01

High energy planetary ball milling was applied to prepare sono-Fenton nanocatalyst from natural martite (NM). The NM samples were milled for 2-6h at the speed of 320rpm for production of various ball milled martite (BMM) samples. The catalytic performance of the BMMs was greater than the NM for treatment of Acid Blue 92 (AB92) in heterogeneous sono-Fenton-like process. The NM and the BMM samples were characterized by XRD, FT-IR, SEM, EDX and BET analyses. The particle size distribution of the 6h-milled martite (BMM 3 ) was in the range of 10-90nm, which had the highest surface area compared to the other samples. Then, the impact of main operational parameters was investigated on the process. Complete removal of the dye was obtained at the desired conditions including initial pH 7, 2.5g/L BMM 3 dosage, 10mg/L AB92 concentration, and 150W ultrasonic power after 30min of treatment. The treatment process followed pseudo-first order kinetic. Environmentally-friendly modification of the NM, low leached iron amount and repeated application at milder pH were the significant benefits of the BMM 3 . The GC-MS was successfully used to identify the generated intermediates. Eventually, an artificial neural network (ANN) was applied to predict the AB92 removal efficiency based upon the experimental data with a proper correlation coefficient (R 2 =0.9836). Copyright © 2016 Elsevier B.V. All rights reserved.

Unraveling the synthesis of homoleptic [Ag(N,N-diaryl-NHC)2]Y (Y = BF4, PF6) complexes by ball-milling.

Science.gov (United States)

Beillard, Audrey; Bantreil, Xavier; Métro, Thomas-Xavier; Martinez, Jean; Lamaty, Frédéric

2016-11-28

A user-friendly and general mechanochemical method was developed to access rarely described NHC (N-heterocyclic carbene) silver(i) complexes featuring N,N-diarylimidazol(idin)ene ligands and non-coordinating tetrafluoroborate or hexafluorophosphate counter anions. Comparison with syntheses in solution clearly demonstrated the superiority of the ball-milling conditions.

A study on waviness induced vibration of ball bearings based on signal coherence theory

Science.gov (United States)

Liu, Wentao; Zhang, Yun; Feng, Zhi-Jing; Zhao, Jing-Shan; Wang, Dongfeng

2014-11-01

This paper focuses on the effects of waviness on vibration of ball bearings. An experimental analysis method is developed by adopting signal coherence theory of multiple-inputs/single-output (MISO) system. The inputs are waviness excitations of the inner and outer races, and the output is vibration response of the outer ring. Waviness excitation signals are first derived from the manufacturing deviations, and found to be strongly coherent in low frequency range. Virtual input signals are then introduced by the method of orthogonalization. In both cases of vibration acceleration and speed responses, the cumulated virtual input-output coherence function verifies that the first peak region of vibration spectrum is mainly induced by the waviness excitations. In order to distinguish the contributions of the inner and outer races, coherence functions of the virtual inputs with real inputs are calculated, and the results indicate that the outer race waviness contributes more to vibration than the inner race waviness does in the example. Further, a multi-body dynamic model is constructed and employed to frequency response analyses. It is discovered that the waviness induced spectral peak frequency is close to the natural frequency of bearing.

Effect of rare earth oxide on the properties of laser cladding layer and machining vibration suppressing in side milling

International Nuclear Information System (INIS)

Zhao, Yanhua; Sun, Jie; Li, Jianfeng

2014-01-01

Highlights: • A novel laser cladding powder is developed which can reduce the machining vibration. • The machining vibrations of coating are reduced and the chatter is avoided occurring. • The vibration-suppressing mechanism is analyzed. • The hardness and wear resistance of coatings are improved significantly. - Abstract: Laser cladding, which can increase the hardness and wear resistance of the used components, is widely used in remanufacture and sustainable manufacturing field. Generally, laser cladding layer should to be machined to meet the function as well as the assembly requirements. Milling is an effective mean for precision machining. However, there exist great differences of physical and mechanical performances between laser cladding layer and substrate material, including microstructure, hardness, wear resistance, etc. This produces some new milling problems for laser cladding layer, such as machining vibration which may lead to low productivity and worse surface integrity. Thus, it is necessary to develop a novel laser cladding powder which can improve the surface hardness and wear resistance, while reducing the machining vibration in milling. Laser cladding layer was prepared by FeCr alloy and La 2 O 3 mixed powder. The effect of La 2 O 3 on the coating properties was investigated. Signal analysis methods of the time and frequency domain were used to evaluate the effect of the La 2 O 3 on machining vibration in the side milling laser cladding layer. The key findings of this study are: (a) with the La 2 O 3 content increasing, the grain size decreases dramatically and the microstructure of laser cladding layer are refine; (b) the hardness and wear resistance of the coatings with La 2 O 3 are improved significantly; and (c) the machining vibrations of laser cladding layer with La 2 O 3 are obviously reduced and the chatter is effectively avoided occurring

Production of pyrite nanoparticles using high energy planetary ball milling for sonocatalytic degradation of sulfasalazine.

Science.gov (United States)

Khataee, Alireza; Fathinia, Siavash; Fathinia, Mehrangiz

2017-01-01

Sonocatalytic performance of pyrite nanoparticles was evaluated by the degradation of sulfasalazine (SSZ). Pyrite nanoparticles were produced via a high energy mechanical ball milling (MBM) in different processing time from 2h to 6h, in the constant milling speed of 320rpm. X-ray diffraction (XRD), scanning electron microscopy (SEM) coupled with energy dispersive X-ray (EDX), Fourier transform infrared spectroscopy (FT-IR) analysis and Brunauer-Emmett-Teller (BET) confirmed the production of pyrite nanoparticles during 6h of ball milling with the average size distribution of 20-80nm. The effects of various operational parameters including pH value, catalyst amount (mg/L), SSZ concentration (mg/L), ultrasonic frequency (kHz) and reaction time on the SSZ removal efficiency were examined. The obtained results showed that the maximum removal efficiency of 97.00% was obtained at pH value of 4, catalyst dosage of 0.5g/L, SSZ concentration of 10mg/L and reaction time of 30min. Experimental results demonstrated that the kinetic of the degradation process can be demonstrated using Langmuir-Hinshelwood (L-H) kinetic model. The effect of different inorganic ions such as Cl - , CO 3 2- and SO 4 2- was investigated on the L-H reaction rate (k r ) and adsorption (K s ) constants. Results showed that the presence of the mentioned ions significantly influenced the L-H constants. The impact of ethanol as a OH radical scavenger and some enhancers including H 2 O 2 and K 2 S 2 O 8 was investigated on the SSZ removal efficiency. Accordingly, the presence of ethanol suppressed SSZ degradation due to the quenching of OH radicals and the addition of K 2 S 2 O 8 and H 2 O 2 increased the SSZ removal efficiency, due to the formation of SO 4 - and additional OH radicals, respectively. Under the identical conditions of operating parameters, pyrite nanoparticles maintained their catalytic activity during four consecutive runs. Copyright © 2016 Elsevier B.V. All rights reserved.

Fabrication and characterization of Cu/YSZ cermet high temperature electrolysis cathode material prepared by high-energy ball-milling method

International Nuclear Information System (INIS)

Lee, Sungkyu; Kim, Jong-Min; Hong, Hyun Seon; Woo, Sang-Kook

2009-01-01

Cu/YSZ cermet (40 and 60 vol.% Cu powder with balance YSZ) is a more economical cathode material than the conventional Ni/YSZ cermet for high temperature electrolysis (HTE) of water vapor and it was successfully fabricated by high-energy ball-milling of Cu and YSZ powders, pressing into pellets (o 13 mm x 2 mm) and subsequent sintering process at 700 deg. C under flowing 5%-H 2 /Ar gas. The Cu/YSZ composite material thus fabricated was characterized using various analytical tools such as XRD, SEM, and laser diffraction and scattering method. Electrical conductivity of sintered Cu/YSZ cermet pellets thus fabricated was measured by using 4-probe technique for comparison with that of conventional Ni/YSZ cermets. The effect of composite composition on the electrical conductivity was investigated and a marked increase in electrical conductivity for copper contents greater than 40 vol.% in the composite was explained by percolation threshold. Also, Cu/YSZ cermet was selected as a candidate for HTE cathode of self-supporting planar unit cell and its electrochemical performance was investigated, paving the way for preliminary correlation of high-energy ball-milling parameters with observed physical and electrochemical performance of Cu/YSZ cermets

Performance enhancement of NdFeB nanoflakes prepared by surfactant-assisted ball milling at low temperature by using different surfactants

Science.gov (United States)

An, Xiaoxin; Jin, Kunpeng; Wang, Fang; Fang, Qiuli; Du, Juan; Xia, Weixing; Yan, Aru; Liu, J. Ping; Zhang, Jian

2017-02-01

Hard magnetic NdFeB submicron and nanoflakes were successfully prepared by surfactant-assisted ball milling at room temperature (SABMRT) and low temperature (SABMLT) by using oleic acid (OA), oleylamine (OLA) and trioctylamine (TOA) as surfactant, respectively. Among the surfactants used, OA and OLA have similar effects on the morphology of the NdFeB nanoflakes milled at both room and low temperature. In the case of TOA, irregular micron-sized particles and submirco/nanoflakes were obtained for the NdFeB powders prepared by SABMRT and SABMLT, respectively. Samples prepared by SABMLT show better crystallinity and better degree of grain alignment than that prepared by SABMRT with the same surfactant. Comparing with the samples milled at RT, higher coercivity and larger remanence ratio were achieved in the NdFeB samples prepared at LT. The amounts of residual surfactants in final NdFeB powders were also calculated, which reveals that the final NdFeB powders milled at LT possess lower amount of residual surfactants than those milled at RT. It was found that lowering milling temperature of SABM would be a promising way for fabricating permanent magnetic materials with better hard magnetic properties.

The synthesis of Cu/Fe/Fe3O4 catalyst through the aqueous solution ball milling method assisted by high-frequency electromagnetic field

Science.gov (United States)

Yingzhe, Zhang; Yuxing, He; Qingdong, Qin; Fuchun, Wang; Wankun, Wang; Yongmei, Luo

2018-06-01

In this paper, nano-magnetic Cu/Fe/Fe3O4 catalyst was prepared by a new aqueous solution ball milling method assisted by high-frequency electromagnetic field at room temperature. The products were characterized by means of X-ray diffraction (XRD), high-resolution transmission electron microscope (HRTEM), selected area electron diffraction (SAED), and vibrating sample magnetometer (VSM). Microwave induced catalytic degradation of methylene blue (MB) was carried out in the presence of Cu/Fe/Fe3O4. The concentration of methylene blue was determined by UV-Vis spectrophotometry. The solid catalyst showed high catalytic activity of degrade MB and considerable saturation magnetization, lower remanence and coercivity. It indicate that the catalyst can be effectively separated for reuse by simply applying an external magnetic field and it can greatly promote their potential industrial application to eliminate organic pollutants from waste-water. Finally, we found that it is the non-thermal effect of microwave that activated the catalytic activity of Cu/Fe/Fe3O4 to degrade MB.

Mechanism of nanostructure formation in ball-milled Cu and Cu–3wt%Zn studied by X-ray diffraction line profile analysis

International Nuclear Information System (INIS)

Khoshkhoo, M. Samadi; Scudino, S.; Bednarcik, J.; Kauffmann, A.; Bahmanpour, H.; Freudenberger, J.; Scattergood, R.; Zehetbauer, M.J.; Koch, C.C.; Eckert, J.

2014-01-01

Highlights: • Nanostructured powders of Cu and Cu–3wt%Zn were produced using ball milling. • During cryomilling, nanostructure was formed by structural decomposition. • Dynamic recrystallization happened in room–temperature milling of Cu–3wt%Zn. • Structural decomposition took place during room–temperature milling of Cu. -- Abstract: The mechanism of nanostructure formation during cryogenic and room-temperature milling of Cu and Cu–3wt%Zn was investigated using X-ray diffraction line profile analysis. For that, the whole powder pattern modeling approach (WPPM) was used to analyze the evolution of microstructural features including coherently scattering domain size, dislocation density, and density of planar faults. It was found that for all sets of experiments, structural decomposition is the dominant mechanism of nanostructure formation during cryomilling. During subsequent RT-milling, grain refinement still occurs by structural decomposition for pure copper. On the other hand, discontinuous dynamic recrystallization is responsible for nanostructure formation during RT-milling of Cu–3wt%Zn. This is attributed to lower stacking-fault energy of Cu–3wt%Zn compared to pure copper. Finally, room temperature milling reveals the occurrence of a detwinning phenomenon

Investigation of physical properties and stability of indomethacin-cimetidine and naproxen-cimetidine co-amorphous systems prepared by quench cooling, coprecipitation and ball milling

DEFF Research Database (Denmark)

Lim, Ai Wei; Löbmann, Korbinian; Grohganz, Holger

2016-01-01

the samples. Structural relaxation (i.e. molecular mobility) behaviour was obtained from the Kohlrausch-Williams-Watts (KWW) relationship. KEY FINDINGS: A glass transition temperature (Tg ), on average 20 °C higher than the predicted Tg (calculated from the Fox equation), was observed in all samples....... The structural relaxation was dependent on the preparative methods. At a storage temperature of 40 °C, a comparatively higher molecular mobility was observed in indomethacin-cimetidine samples prepared by ball milling (ln τ(β) = 0.8), while similar molecular mobility was found for the same sample prepared...... by quench cooling (ln τ(β) = 2.4) and co-evaporation (ln τ(β) = 2.5). In contrast, molecular mobility of the naproxen-cimetidine samples followed the order co-evaporation (ln τ(β) = 0.8), quench cooling (ln τ(β) = 1.6) and ball milling (ln τ(β) = 1.8). CONCLUSION: The estimated relaxation times by the DSC...

A study on thermal and mechanical properties of mechanically milled HDPE and PP

International Nuclear Information System (INIS)

Can, S.; Tan, S.

2003-01-01

In this study, mechanical mixing of HDPE and PP was performed via ball milling. Prepared compositions were 75/25 , 50/50 , 25/75 w/w HDPE/PP. Milling time and ball to powder ratio (B/P) were kept constant and system was cooled by adding solid CO 2 to improve the milling efficiency. To compare these systems with traditional methods, mixtures were also melt mixed by Brabender Plasti-Corder. Both milled and melt mixed systems were examined with DSC for thermal properties and tensile testing for mechanical properties Results are discussed by comparing milled , melt mixed and as-received polymers. It is observed that, unlike ball milled systems' in melt mixed systems mechanical properties are composition dependent. In addition , ball milling results in amorphization of both polymers and very high amounts of PP (75wt %) creates very amorphous HDPE structure. (Original)

Fabrication of Al/A206–Al2O3 nano/micro composite by combining ball milling and stir casting technology

International Nuclear Information System (INIS)

Tahamtan, S.; Halvaee, A.; Emamy, M.; Zabihi, M.S.

2013-01-01

Highlights: ► Uniform distribution of alumina particles in molten Al alloy by using MMMC. ► Improvement in wettability of alumina particles with molten Al alloy by using MMMC. ► Porosity content in Al/A206-alumina composite decreased by using MMMC. ► Improvement in tensile strength of Al/A206-alumina composite by using MMMC. ► Decrease in interfacial reaction product by incorporating MMMC in semi-solid state. - Abstract: Al206/5vol.%Al 2 O 3p cast composites were fabricated by the injection of reinforcing particles into molten Al alloy in two different forms, i.e. as Al 2 O 3 particles and milled particulates of alumina with Al and Mg powders. The resultant milled powders (Master Metal Matrix Composite (MMMC)) were then added into the molten Al alloy both in semi-solid state and above liquidus temperature. Effects of powder addition technique, reinforcement particle size and casting temperature on distribution and incorporation of reinforcing particles into molten Al alloy were investigated. Morphology evolution of powders during milling, microscopic examinations of composite and matrix alloy were studied by scanning electron microscopy (SEM). X-ray diffraction (XRD) analysis was also used to determine the possible interaction between powders after ball milling process. Results showed that injection of powders in the form of MMMC leads to considerable improvement in incorporation and distribution of Al 2 O 3p in the Al206 matrix alloy leading to the improvement in tensile properties. Improvement in tensile properties is attributed to the better wetting of Al 2 O 3p by melt as well as removing microchannels and roughness on alumina particles as a consequence of ball milling process

SnSe/carbon nanocomposite synthesized by high energy ball milling as an anode material for sodium-ion and lithium-ion batteries

International Nuclear Information System (INIS)

Zhang, Zhian; Zhao, Xingxing; Li, Jie

2015-01-01

Graphical abstract: A homogeneous nanocomposite of SnSe and carbon black was synthesised by high energy ball milling and empolyed as an anode material for sodium-ion batteries (SIBs) and lithium-ion batteries (LIBs). The nanocomposite anode exhibits excellent electrochemical performances in both SIBs and LIBs. - Highlights: • A homogeneous nanocomposite of SnSe and carbon black was fabricated by high energy ball milling. • SnSe and carbon black are homogeneously mixed at the nanoscale level. • The SnSe/C anode exhibits excellent electrochemical performances in both SIBs and LIBs. - Abstract: A homogeneous nanocomposite of SnSe and carbon black, denoted as SnSe/C nanocomposite, was fabricated by high energy ball milling and empolyed as a high performance anode material for both sodium-ion batteries and lithium-ion batteries. The X-ray diffraction patterns, scanning electron microscopy and transmission electron microscopy observations confirmed that SnSe in SnSe/C nanocomposite was homogeneously distributed within carbon black. The nanocomposite anode exhibited enhanced electrochemical performances including a high capacity, long cycling behavior and good rate performance in both sodium-ion batteries (SIBs) and lithium-ion batteries (LIBs). In SIBs, an initial capacitiy of 748.5 mAh g −1 was obtained and was maintained well on cycling (324.9 mAh g −1 at a high current density of 500 mA g −1 in the 200 th cycle) with 72.5% retention of second cycle capacity (447.7 mAh g −1 ). In LIBs, high initial capacities of approximately 1097.6 mAh g −1 was obtained, and this reduced to 633.1 mAh g −1 after 100 cycles at 500 mA g −1

Easily recycled Bi2O3 photocatalyst coatings prepared via ball milling followed by calcination

Science.gov (United States)

Cheng, Lijun; Hu, Xumin; Hao, Liang

2017-06-01

Bi2O3 photocatalyst coatings derived from Bi coatings were first prepared by a two-step method, namely ball milling followed by the calcination process. The as-prepared samples were characterized by XRD, SEM, XPS and UV-Vis spectra, respectively. The results showed that monoclinic Bi2O3 coatings were obtained after sintering Bi coatings at 673 or 773 K, while monoclinic and triclinic mixed phase Bi2O3 coatings were obtained at 873 or 973 K. The topographies of the samples were observably different, which varied from flower-like, irregular, polygonal to nanosized particles with the increase in calcination temperature. Photodegradation of malachite green under simulated solar irradiation for 180 min showed that the largest degradation efficiency of 86.2% was achieved over Bi2O3 photocatalyst coatings sintered at 873 K. The Bi2O3 photocatalyst coatings, encapsulated with Al2O3 ball with an average diameter around 1 mm, are quite easily recycled, which provides an alternative visible light-driven photocatalyst suitable for practical water treatment application.

Contamination risk of stable isotope samples during milling.

Science.gov (United States)

Isaac-Renton, M; Schneider, L; Treydte, K

2016-07-15

Isotope analysis of wood is an important tool in dendrochronology and ecophysiology. Prior to mass spectrometry analysis, wood must be homogenized, and a convenient method involves a ball mill capable of milling samples directly in sample tubes. However, sample-tube plastic can contaminate wood during milling, which could lead to biological misinterpretations. We tested possible contamination of whole wood and cellulose samples during ball-mill homogenization for carbon and oxygen isotope measurements. We used a multi-factorial design with two/three steel milling balls, two sample amounts (10 mg, 40 mg), and two milling times (5 min, 10 min). We further analyzed abrasion by milling empty tubes, and measured the isotope ratios of pure contaminants. A strong risk exists for carbon isotope bias through plastic contamination: the δ(13) C value of polypropylene deviated from the control by -6.77‰. Small fibers from PTFE filter bags used during cellulose extraction also present a risk as the δ(13) C value of this plastic deviated by -5.02‰. Low sample amounts (10 mg) showed highest contamination due to increased abrasion during milling (-1.34‰), which is further concentrated by cellulose extraction (-3.38‰). Oxygen isotope measurements were unaffected. A ball mill can be used to homogenize samples within test tubes prior to oxygen isotope analysis, but not prior to carbon or radiocarbon isotope analysis. There is still a need for a fast, simple and contamination-free sample preparation procedure. Copyright © 2016 John Wiley & Sons, Ltd. Copyright © 2016 John Wiley & Sons, Ltd.

Particle fracture and plastic deformation in vanadium pentoxide

Indian Academy of Sciences (India)

Particle fracture and plastic deformation in vanadium pentoxide powders induced by high energy vibrational ball-mill ... Keywords. X-ray diffraction; ball-milling; plastic deformation; microstrain. ... Bulletin of Materials Science | News.

Magnetic properties of Co{sub 1−x}Zn{sub x}Fe{sub 2}O{sub 4} spinel ferrite nanoparticles synthesized by starch-assisted sol–gel autocombustion method and its ball milling

Energy Technology Data Exchange (ETDEWEB)

Yadav, Raghvendra Singh, E-mail: yadav@fch.vutbr.cz [Materials Research Centre, Brno University of Technology, Purkyňova 464/118, 61200 Brno (Czech Republic); Havlica, Jaromir [Materials Research Centre, Brno University of Technology, Purkyňova 464/118, 61200 Brno (Czech Republic); Hnatko, Miroslav; Šajgalík, Pavol [Institute of Inorganic Chemistry, Slovak Academy of Sciences, Dúbravská cesta 9, SK-845 36 Bratislava (Slovakia); Alexander, Cigáň [Institute of Measurement Science, Slovak Academy of Sciences, Dúbravská cesta 9, SK-841 04 Bratislava (Slovakia); Palou, Martin; Bartoníčková, Eva; Boháč, Martin; Frajkorová, Františka; Masilko, Jiri; Zmrzlý, Martin; Kalina, Lukas; Hajdúchová, Miroslava; Enev, Vojtěch [Materials Research Centre, Brno University of Technology, Purkyňova 464/118, 61200 Brno (Czech Republic)

2015-03-15

In this article, Co{sub 1−x}Zn{sub x}Fe{sub 2}O{sub 4} (x=0.0 and 0.5) spinel ferrite nanoparticles were achieved at 800 °C by starch-assisted sol–gel autocombustion method. To further reduce the particle size, these synthesized ferrite nanoparticles were ball-milled for 2 h. X-ray diffraction patterns demonstrated single phase formation of Co{sub 1−x}Zn{sub x}Fe{sub 2}O{sub 4} (x=0.0 and 0.5) spinel ferrite nanoparticles. FE-SEM analysis indicated the nanosized spherical particles formation with spherical morphology. The change in Raman modes and relative intensity were observed due to ball milling and consequently decrease of particle size and cationic redistribution. An X-ray Photoelectron Spectroscopy (XPS) result indicated that Co{sup 2+}, Zn{sup 2+} and Fe{sup 3+} exist in octahedral and tetrahedral sites. The cationic redistribution of Zn{sup 2+} and consequently Fe{sup 3+} occurred between octahedral and tetrahedral sites after ball-milling. The change in saturation magnetization (M{sub s}) and coercivity (H{sub c}) with decrease of nanocrystalline size and distribution of cations in spinel ferrite were observed. - Highlights: • Co{sub 1−x}Zn{sub x}Fe{sub 2}O{sub 4} spinel ferrite nanoparticles. • Starch-assisted sol–gel auto-combustion method. • Effect of ball-milling on particle size and cation distribution. • Magnetic property dependent on cations and particle size.

Effect of rare earth oxide on the properties of laser cladding layer and machining vibration suppressing in side milling

Energy Technology Data Exchange (ETDEWEB)

Zhao, Yanhua, E-mail: zhaoyanhua_007@163.com [School of Mechanical Engineering, Shandong University, Jinan 250061 (China); Key Laboratory of High Efficiency and Clean Mechanical Manufacture, Ministry of Education, Shandong University, Jinan 250061 (China); Sun, Jie, E-mail: sunjie@sdu.edu.cn [School of Mechanical Engineering, Shandong University, Jinan 250061 (China); Key Laboratory of High Efficiency and Clean Mechanical Manufacture, Ministry of Education, Shandong University, Jinan 250061 (China); Li, Jianfeng [School of Mechanical Engineering, Shandong University, Jinan 250061 (China); Key Laboratory of High Efficiency and Clean Mechanical Manufacture, Ministry of Education, Shandong University, Jinan 250061 (China)

2014-12-01

Highlights: • A novel laser cladding powder is developed which can reduce the machining vibration. • The machining vibrations of coating are reduced and the chatter is avoided occurring. • The vibration-suppressing mechanism is analyzed. • The hardness and wear resistance of coatings are improved significantly. - Abstract: Laser cladding, which can increase the hardness and wear resistance of the used components, is widely used in remanufacture and sustainable manufacturing field. Generally, laser cladding layer should to be machined to meet the function as well as the assembly requirements. Milling is an effective mean for precision machining. However, there exist great differences of physical and mechanical performances between laser cladding layer and substrate material, including microstructure, hardness, wear resistance, etc. This produces some new milling problems for laser cladding layer, such as machining vibration which may lead to low productivity and worse surface integrity. Thus, it is necessary to develop a novel laser cladding powder which can improve the surface hardness and wear resistance, while reducing the machining vibration in milling. Laser cladding layer was prepared by FeCr alloy and La{sub 2}O{sub 3} mixed powder. The effect of La{sub 2}O{sub 3} on the coating properties was investigated. Signal analysis methods of the time and frequency domain were used to evaluate the effect of the La{sub 2}O{sub 3} on machining vibration in the side milling laser cladding layer. The key findings of this study are: (a) with the La{sub 2}O{sub 3} content increasing, the grain size decreases dramatically and the microstructure of laser cladding layer are refine; (b) the hardness and wear resistance of the coatings with La{sub 2}O{sub 3} are improved significantly; and (c) the machining vibrations of laser cladding layer with La{sub 2}O{sub 3} are obviously reduced and the chatter is effectively avoided occurring.

Removal of fluoride from drinking water using modified ultrafine tea powder processed using a ball-mill

Energy Technology Data Exchange (ETDEWEB)

Cai, Huimei; Xu, Lingyun; Chen, Guijie; Peng, Chuanyi [School of Tea & Food Science and Technology, Anhui Agricultural University/State Key Laboratory of Tea Plant Biology and Utilization, Anhui Agricultural University, Hefei 230036, Anhui (China); Ke, Fei [School of Tea & Food Science and Technology, Anhui Agricultural University/State Key Laboratory of Tea Plant Biology and Utilization, Anhui Agricultural University, Hefei 230036, Anhui (China); School of Science, Anhui Agricultural University, Hefei 230036 (China); Liu, Zhengquan; Li, Daxiang; Zhang, Zhengzhu [School of Tea & Food Science and Technology, Anhui Agricultural University/State Key Laboratory of Tea Plant Biology and Utilization, Anhui Agricultural University, Hefei 230036, Anhui (China); Wan, Xiaochun, E-mail: xcwan@ahau.edu.cn [School of Tea & Food Science and Technology, Anhui Agricultural University/State Key Laboratory of Tea Plant Biology and Utilization, Anhui Agricultural University, Hefei 230036, Anhui (China)

2016-07-01

Highlights: • Ultrafine tea powder (UTP) was prepared by ball-milling. • A novel and high efficient biosorbent from ultrafine tea powder (UTP) for the removal of fluoride from drinking water was prepared. • Loaded ultrafine tea powder adsorbed more fluoride adsorption than loaded tea waste. • UTP-Zr performed well over a considerably wide pH range, from 3.0 to 10.0. • UTP-Zr retains Zr metal ion during defluoridation, limiting secondary pollution. - Abstract: A low-cost and highly efficient biosorbent was prepared by loading zirconium(IV) onto ball-milled, ultrafine tea powder (UTP-Zr) for removal of fluoride from drinking water. To evaluate the fluoride adsorption capacity of UTP-Zr over a wide range of conditions, the biosorbent dosage, contact time, initial pH, initial fluoride concentration and presence of other ions were varied. UTP-Zr performed well over the considerably wide pH range of 3–10. The residual concentration of Zr in the treated water was below the limit of detection (0.01 mg/L). Fluoride adsorption by the UTP-Zr biosorbent followed the Langmuir model, with a maximum adsorption capacity of 12.43 mgF/g at room temperature. The fluoride adsorption kinetics fit the pseudo-second-order kinetic model. The synthesized biosorbent was characterized by BET, SEM, EDS, XRD and XPS to reveal how UTP-Zr interacts with fluoride. Results from this study demonstrated that UTP-based biosorbents will be useful and safe for the removal of fluoride from drinking water.

Removal of fluoride from drinking water using modified ultrafine tea powder processed using a ball-mill

International Nuclear Information System (INIS)

Cai, Huimei; Xu, Lingyun; Chen, Guijie; Peng, Chuanyi; Ke, Fei; Liu, Zhengquan; Li, Daxiang; Zhang, Zhengzhu; Wan, Xiaochun

2016-01-01

Highlights: • Ultrafine tea powder (UTP) was prepared by ball-milling. • A novel and high efficient biosorbent from ultrafine tea powder (UTP) for the removal of fluoride from drinking water was prepared. • Loaded ultrafine tea powder adsorbed more fluoride adsorption than loaded tea waste. • UTP-Zr performed well over a considerably wide pH range, from 3.0 to 10.0. • UTP-Zr retains Zr metal ion during defluoridation, limiting secondary pollution. - Abstract: A low-cost and highly efficient biosorbent was prepared by loading zirconium(IV) onto ball-milled, ultrafine tea powder (UTP-Zr) for removal of fluoride from drinking water. To evaluate the fluoride adsorption capacity of UTP-Zr over a wide range of conditions, the biosorbent dosage, contact time, initial pH, initial fluoride concentration and presence of other ions were varied. UTP-Zr performed well over the considerably wide pH range of 3–10. The residual concentration of Zr in the treated water was below the limit of detection (0.01 mg/L). Fluoride adsorption by the UTP-Zr biosorbent followed the Langmuir model, with a maximum adsorption capacity of 12.43 mgF/g at room temperature. The fluoride adsorption kinetics fit the pseudo-second-order kinetic model. The synthesized biosorbent was characterized by BET, SEM, EDS, XRD and XPS to reveal how UTP-Zr interacts with fluoride. Results from this study demonstrated that UTP-based biosorbents will be useful and safe for the removal of fluoride from drinking water.

Record critical current densities in IG processed bulk YBa{sub 2}Cu{sub 3}O{sub y} fabricated using ball-milled Y{sub 2}Ba{sub 1}Cu{sub 1}O{sub 5} phase

Energy Technology Data Exchange (ETDEWEB)

Muralidhar, Miryala; Kenta, Nakazato; Murakami, Masato [Department of Materials Science and Engineering, Superconducting Materials Laboratory, Shibaura Institute of Technology, Tokyo (Japan); Zeng, XianLin; Koblischka, Michael R. [Institute of Experimental Physics, Saarland University, Saarbruecken (Germany); Diko, Pavel [Institute of Experimental Physics, Material Physics Laboratory, Slovak Academy of Sciences, Kosice (Slovakia)

2016-02-15

The infiltration-growth (IG) technique enables the uniform and controllable Y{sub 2}BaCuO{sub 5} (Y211) secondary phase particles formation within the YBa{sub 2}Cu{sub 3}O{sub y} (Y123) matrix. Recent results clarified that the flux pinning performance of the Y123 material was dramatically improved by optimizing the processing conditions during the IG process. In this paper, we adapted the IG technique and produced several samples with addition of nanometer-sized Y211 secondary phase particles, which were produced by a ball milling technique. We found that the performance of the IG processed Y123 material dramatically improved in the low field region for a ball milling time of 12 h as compared to the samples without a ball milling step. Magnetization measurements showed a sharp superconducting transition with an onset T{sub c} at around 92 K. The critical current density (J{sub c}) at 77 K and zero field was determined to be 224 022 Acm{sup -2}, which is higher than the not ball-milled sample. Furthermore, microstructural observations exhibited a uniform microstructure with homogenous distribution of nanosized Y-211 inclusions within the Y-123 matrix. The improved performance of the Y-123 material can be understood in terms of fine distribution of the secondary phases. (copyright 2015 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Correlation of gas sensitivite properties with microstructure of Fe2O3-SnO2 ceramics prepared by high energy ball milling

DEFF Research Database (Denmark)

Jiang, Jianzhong; Lu, S.W.; Zhou, Y.X.

1997-01-01

A remarkable gas sensitivity to ethnaol gas has been observed in nanostructured Fe2O3-SnO2 materials with a composition of 6.4 mol% SnO2 prepared by high energy ball milling. The microstructure of the materials has been examined by x-ray diffraction (XRD) and Mossbauer spectroscopy. It was found...

Influence of emulsifiers on the optimization of processing parameters of refining milk chocolate in the ball mill

Directory of Open Access Journals (Sweden)

Pajin Biljana

2011-01-01

Full Text Available Chocolate manufacture is a complex process which includes a large number of technology operations. One of the obligatory phases is milling, called refining, which aims at obtaining the appropriate distribution of particle size, resulting in the chocolate with optimal physical and sensory characteristics. The aim of this work was to define and optimize the process parameters for the production of milk chocolate by a non-conventional procedure, using the ball mill. The quality of chocolate mass, produced on this way, is determined by measuring the following parameters: moisture, size of the largest cocoa particle, yield flow, and Casson plastic viscosity. A special consideration of this study is the optimization of the types and amounts of emulsifiers, which are responsible for achieving the appropriate rheological and physical characteristics of the chocolate mass. The obtained parameters are compared with those which are typical for the standard procedure.

Analyses of the most influential factors for vibration monitoring of planetary power transmissions in pellet mills by adaptive neuro-fuzzy technique

Science.gov (United States)

Milovančević, Miloš; Nikolić, Vlastimir; Anđelković, Boban

2017-01-01

Vibration-based structural health monitoring is widely recognized as an attractive strategy for early damage detection in civil structures. Vibration monitoring and prediction is important for any system since it can save many unpredictable behaviors of the system. If the vibration monitoring is properly managed, that can ensure economic and safe operations. Potentials for further improvement of vibration monitoring lie in the improvement of current control strategies. One of the options is the introduction of model predictive control. Multistep ahead predictive models of vibration are a starting point for creating a successful model predictive strategy. For the purpose of this article, predictive models of are created for vibration monitoring of planetary power transmissions in pellet mills. The models were developed using the novel method based on ANFIS (adaptive neuro fuzzy inference system). The aim of this study is to investigate the potential of ANFIS for selecting the most relevant variables for predictive models of vibration monitoring of pellet mills power transmission. The vibration data are collected by PIC (Programmable Interface Controller) microcontrollers. The goal of the predictive vibration monitoring of planetary power transmissions in pellet mills is to indicate deterioration in the vibration of the power transmissions before the actual failure occurs. The ANFIS process for variable selection was implemented in order to detect the predominant variables affecting the prediction of vibration monitoring. It was also used to select the minimal input subset of variables from the initial set of input variables - current and lagged variables (up to 11 steps) of vibration. The obtained results could be used for simplification of predictive methods so as to avoid multiple input variables. It was preferable to used models with less inputs because of overfitting between training and testing data. While the obtained results are promising, further work is

Milling and dispersion of multi-walled carbon nanotubes in texanol

Science.gov (United States)

Darsono, Nono; Yoon, Dang-Hyok; Kim, Jaemyung

2008-03-01

Rheological results were used to determine the optimum type of dispersant and its concentration for six commercial dispersants for the dispersion of multi-walled carbon nanotube (MWCNT) agglomerates in texanol. An unsaturated polycarboxylic acid copolymer (BYK P-104) exhibited the optimum performance with the lowest MWCNT slurry viscosity in texanol. The cutting and dispersion efficiencies of MWCNTs with 20 wt.% of BYK P-104 dispersant were compared using conventional ball milling and high energy milling, whereby the latter was found to be more effective. High energy milling for 2 h produced a large portion of MWCNT agglomerates smaller than 150 nm, showing a drastic increase in slurry viscosity due to the dispersion into individual CNTs. On the other hand, 120 h ball milling was required to achieve the agglomerate size of 300 nm with less viscosity increase upon milling. Decrease in the degree of MWCNT crystallinity was observed by both milling, even though 2 h high energy milling showed slightly less damage than 120 h ball milling based on XRD and Raman spectroscopy results.

Effect of milling time on the structure, particle size, and morphology of montmorillonite

International Nuclear Information System (INIS)

Abareshi, M.

2017-01-01

In the current research, effect of milling on the structure, particle size and morphology of montmorillonite was investigated. For this purpose, the montmorillonite was analyzed by X-ray diffraction, Fourier transform infrared spectroscopy, and scanning electron microscopy. Then the montmorillonite was milled using high energy planetary ball mill at different milling times (1-60 hours). After that, the structure, particle size and morphology of all samples were investigated by XRD, FTIR, SEM, and transmission electron microscopy. Results showed that the ball milling causes the particle size reduction of clay and separation of the clay layers. Moreover, ball milling increases the overall structural disorder and transforms the crystalline structure into an amorphous phase. Also, the morphology of clay particle changes from layered to aggregates of almost rounded particles after 60 hours of milling.

Moessbauer spectroscopy study of the synthesis of SnFe2O4 by high energy ball milling (HEBM) of SnO and α-Fe2O3

International Nuclear Information System (INIS)

Uwakweh, Oswald N C; Perez Moyet, Richard; Mas, Rita; Morales, Carolyn; Vargas, Pedro; Silva, Josue; Rossa, Angel; Lopez, Neshma

2010-01-01

The formation of single phase nanoparticles of spinel structured ferrite, SnFe 2 O 4 , by mechanochemical syntheses using HEBM of stoichiometric amounts of solid SnO and α-Fe 2 O 3 with acetone as surfactant was achieved progressively as function of ball milling time. Single phase SnFe 2 O 4 formation commenced from five hours of continuous ball milling, and reached completion after 22 hours, thereby yielding a material with a lattice parameter of 8.543 A, and particle size of 10.91 nm. The coercivity was 4.44 mT, magnetic saturation value of 17.75 Am 2 /kg, and remanent magnetizations of 1.50 Am 2 /kg, correspondingly. The nanosized particles exhibited superparamagnetic behavior phenomenon based on Moessbauer spectroscopy measurements. The kinetic analyses based on the modified Kissinger method yielded four characteristic stages during the thermal evolution of the 22 hours milled state with activation energies of 0.23 kJ/mol, 2.52 kJ/mol, 0.024 kJ/mol, and 1.57 kJ/mol respectively.

Recycling process for recovery of gallium from GaN an e-waste of LED industry through ball milling, annealing and leaching

Energy Technology Data Exchange (ETDEWEB)

Swain, Basudev, E-mail: swain@iae.re.kr; Mishra, Chinmayee; Kang, Leeseung; Park, Kyung-Soo, E-mail: kspark@iae.re.kr; Lee, Chan Gi; Hong, Hyun Seon, E-mail: hshong@iae.re.kr

2015-04-15

Waste dust generated during manufacturing of LED contains significant amounts of gallium and indium, needs suitable treatment and can be an important resource for recovery. The LED industry waste dust contains primarily gallium as GaN. Leaching followed by purification technology is the green and clean technology. To develop treatment and recycling technology of these GaN bearing e-waste, leaching is the primary stage. In our current investigation possible process for treatment and quantitative leaching of gallium and indium from the GaN bearing e-waste or waste of LED industry dust has been developed. To recycle the waste and quantitative leaching of gallium, two different process flow sheets have been proposed. In one, process first the GaN of the waste the LED industry dust was leached at the optimum condition. Subsequently, the leach residue was mixed with Na{sub 2}CO{sub 3}, ball milled followed by annealing, again leached to recover gallium. In the second process, the waste LED industry dust was mixed with Na{sub 2}CO{sub 3}, after ball milling and annealing, followed acidic leaching. Without pretreatment, the gallium leaching was only 4.91 w/w % using 4 M HCl, 100 °C and pulp density of 20 g/L. After mechano-chemical processing, both these processes achieved 73.68 w/w % of gallium leaching at their optimum condition. The developed process can treat and recycle any e-waste containing GaN through ball milling, annealing and leaching. - Highlights: • Simplest process for treatment of GaN an LED industry waste developed. • The process developed recovers gallium from waste LED waste dust. • Thermal analysis and phase properties of GaN to Ga{sub 2}O{sub 3} and GaN to NaGaO{sub 2} revealed. • Solid-state chemistry involved in this process reported. • Quantitative leaching of the GaN was achieved.

Fabrication, characterization and application of Cu{sub 2}ZnSn(S,Se){sub 4} absorber layer via a hybrid ink containing ball milled powders

Energy Technology Data Exchange (ETDEWEB)

Li, Chunran [State Key Laboratory of Superhard Materials and College of Physics, Jilin University, Changchun 130023 (China); Key Laboratory of Physics and Technology for Advanced Batteries (Ministry of Education), College of Physics, Jilin University, Changchun 130012 (China); College of Mathematics and Physics, Bohai University, Jinzhou 121013 (China); Yao, Bin, E-mail: binyao@jlu.edu.cn [State Key Laboratory of Superhard Materials and College of Physics, Jilin University, Changchun 130023 (China); Key Laboratory of Physics and Technology for Advanced Batteries (Ministry of Education), College of Physics, Jilin University, Changchun 130012 (China); Li, Yongfeng, E-mail: liyongfeng@jlu.edu.cn [Key Laboratory of Physics and Technology for Advanced Batteries (Ministry of Education), College of Physics, Jilin University, Changchun 130012 (China); Xiao, Zhenyu [State Key Laboratory of Superhard Materials and College of Physics, Jilin University, Changchun 130023 (China); Ding, Zhanhui [Key Laboratory of Physics and Technology for Advanced Batteries (Ministry of Education), College of Physics, Jilin University, Changchun 130012 (China); Zhao, Haifeng; Zhang, Ligong; Zhang, Zhenzhong [State Key Laboratory of Luminescence and Applications, Changchun Institute of Optics, Fine Mechanics and Physics, Chinese Academy of Sciences, No. 3888 Dongnanhu Road, Changchun 130033 (China)

2015-09-15

Highlights: • CZTS powders are prepared from binary sulfides by a low cost ball milling process. • Elaborated on phase evolution and formation mechanism of CZTS. • Proposed a hybrid ink approach to resolve difficulty in deposition of CZTS film. • CZTSSe solar cells with highest efficiency of 4.2% are fabricated. • Small-grained CZTS layer hinders the collection of minority carriers. - Abstract: Cu{sub 2}ZnSnS{sub 4} (CZTS) powder with kesterite structure was prepared by ball milling of mixture of Cu{sub 2}S, ZnS and SnS{sub 2} powders for more than 15 h. By dispersing the milled CZTS powder in a Cu-, Zn- and Sn-chalcogenide precursor solution, a hybrid ink was fabricated. With the hybrid ink, a precursor CZTS film was deposited on Mo coated soda-lime glass by spin-coating. In order to obtain Cu{sub 2}ZnSn(S,Se){sub 4} (CZTSSe) absorber film with kesterite structure, the CZTS film was annealed at 560 °C for 15 min in Se ambient. It is demonstrated that the annealed film is dominated by a thick layer of kesterite CZTSSe with larger grain size and Cu{sub 8}Fe{sub 3}Sn{sub 2}(S,Se){sub 12} impurity phase with the exception of a very thin layer of kesterite CZTS with smaller grain size at interface between the CZTSSe and Mo layers. Solar cell device was fabricated by using the annealed CZTSSe film as absorber layer, and its conversion efficiency reached 4.2%. Mechanism of formation of the kesterite CZTS powder and CZTSSe film as well as effect of impurity phases on conversion efficiency are discussed in the present paper. The present results suggest that the hybrid ink approach combining with ball milling is a simple, low cost and promising method for preparation of kesterite CZTSSe absorber film and CZTSSe-based solar cell.

Magnetic Properties of Nanocrystalline Fe{sub x}Cu{sub 1-x} Alloys Prepared by Ball Milling

Energy Technology Data Exchange (ETDEWEB)

Yousif, A.; Bouziane, K., E-mail: bouzi@squ.edu.om; Elzain, M. E. [Sultan Qaboos University, Physics Department, College of Science (Oman); Ren, X.; Berry, F. J. [The Open University, Department of Chemistry (United Kingdom); Widatallah, H. M. [Sudan Atomic Energy Commission, Institute of Nuclear Research (Sudan); Al Rawas, A.; Gismelseed, A.; Al-Omari, I. A. [Sultan Qaboos University, Physics Department, College of Science (Oman)

2004-12-15

X-ray diffraction, Moessbauer and magnetization measurements were used to study Fe{sub x}Cu{sub 1-x} alloys prepared by ball-milling. The X-ray data show the formation of a nanocrystalline Fe-Cu solid solution. The samples with x{>=}0.8 and x{<=}0.5 exhibit bcc or fcc phase, respectively. Both the bcc and fcc phases are principally ferromagnetic for x{>=}0.2, but the sample with x=0.1 remains paramagnetic down to 78 K. The influence of the local environment on the hyperfine parameters and the local magnetic moment are discussed using calculations based on the discrete-variational method in the local density approximation.

Phase transformation and magnetic properties of MnAl powders prepared by elemental-doping and salt-assisted ball milling

Science.gov (United States)

Qian, Hui-Dong; Si, Ping-Zhan; Choi, Chul-Jin; Park, Jihoon; Cho, Kyung Mox

2018-05-01

The effects of elemental doping of Si and Fe on the ɛ→τ phase transformation and the magnetic properties of MnAl were studied. The magnetic powders of Si- and Fe-doped MnAl were prepared by using induction melting followed by water-quenching, annealing, and salt-assisted ball-milling. The Fe-doped MnAl powders are mainly composed of the L10-structured τ-phase, while the Si-doped MnAl are composed of τ-phase and a small fraction of γ2- and β-phases. A unique thin leaves-like morphology with thickness of several tens of nanometers and diameter size up to 500 nm were observed in the Si-doped MnAl powders. The Fe-doped MnAl powders show irregular shape with much larger dimensions in the range from several to 10 μm. The morphology difference of the samples was ascribed to the variation of the mechanical properties affected by different doping elements. The phase transformation temperatures of the ɛ-phase of the samples were measured. The doping of Fe decreases the onset temperature of the massive phase transformation in MnAl, while the Si-doping increases the massive phase transformation temperature. Both Fe and Si increase the Curie temperature of MnAl. A substantially enhanced coercivity up to 0.45 T and 0.42 T were observed in the ball-milled MnAl powders doped with Si and Fe, respectively.

The Structure and Mechanical Properties of High-Strength Bulk Ultrafine-Grained Cobalt Prepared Using High-Energy Ball Milling in Combination with Spark Plasma Sintering

Czech Academy of Sciences Publication Activity Database

Marek, I.; Vojtěch, D.; Michalcová, A.; Kubatík, Tomáš František

2016-01-01

Roč. 9, č. 5 (2016), č. článku 391. ISSN 1996-1944 Institutional support: RVO:61389021 Keywords : ultrafine-grained material * cobalt * ball milling * spark plasma sintering * mechanical properties Subject RIV: JG - Metallurgy Impact factor: 2.654, year: 2016 www.mdpi.com/1996-1944/9/5/391/pdf

Barium Ferrite Ball Milled in Vacuum

International Nuclear Information System (INIS)

Campbell, S.J.; Wu, E.; Kaczmarek, W.A.; Wang, G.

1998-01-01

The structural and magnetic behaviour of BaFe 12 O 19 subjected to milling in vacuum for 1000 h has been investigated by x-ray powder diffraction and Moessbauer effect spectroscopy techniques. Pronounced structural disorder is obtained along with partial decomposition of BaFe 12 O 19 to α-Fe 2 O 3 and evidence for superparamagnetic relaxation effects due to the fine particles produced on milling. Restoration of the fully crystallised BaFe 12 O 19 structure on annealing at 1000 deg. C is accompanied by a six fold enhancement in the magnetic coercivity. This behaviour is linked with the fine crystallites

A Novel Hybrid Error Criterion-Based Active Control Method for on-Line Milling Vibration Suppression with Piezoelectric Actuators and Sensors

Directory of Open Access Journals (Sweden)

Xingwu Zhang

2016-01-01

Full Text Available Milling vibration is one of the most serious factors affecting machining quality and precision. In this paper a novel hybrid error criterion-based frequency-domain LMS active control method is constructed and used for vibration suppression of milling processes by piezoelectric actuators and sensors, in which only one Fast Fourier Transform (FFT is used and no Inverse Fast Fourier Transform (IFFT is involved. The correction formulas are derived by a steepest descent procedure and the control parameters are analyzed and optimized. Then, a novel hybrid error criterion is constructed to improve the adaptability, reliability and anti-interference ability of the constructed control algorithm. Finally, based on piezoelectric actuators and acceleration sensors, a simulation of a spindle and a milling process experiment are presented to verify the proposed method. Besides, a protection program is added in the control flow to enhance the reliability of the control method in applications. The simulation and experiment results indicate that the proposed method is an effective and reliable way for on-line vibration suppression, and the machining quality can be obviously improved.

Morphology and magnetic properties of CeCo5 submicron flakes prepared by surfactant-assisted high-energy ball milling

Science.gov (United States)

Zhang, J. J.; Gao, H. M.; Yan, Y.; Bai, X.; Su, F.; Wang, W. Q.; Du, X. B.

2012-10-01

CeCo5 permanent magnetic alloy has been processed by surfactant assisted high energy ball milling. Heptane and oleic acid were used as the solvent and surfactant, respectively. The amount of surfactant used was 50% by weight of the starting powder. The produced particles were deposited on a piece of copper (4 mm in length and width) under a magnetic field of 27 kOe applied along the copper surface and immobilized by ethyl α-cyanoacrylate. Scanning electron microscope pictures show that the particles are flakes, several μm in length and width and tens of nm in thickness. X-ray diffraction patterns and magnetic measurements prove that the flakes are crystalline with c-axes magnetic anisotropy. The easy magnetization axis is oriented perpendicular to the surface of the flake. A maximum coercivity of 3.3 kOe was obtained for the sample milled for 40 min.

Microstructures and Dehydrogenation Properties of Ball-milled MgH2-K2Ti6O13-Ni Composite Systems

Directory of Open Access Journals (Sweden)

ZHANG Jian

2016-11-01

Full Text Available The K2Ti6O13 whisker separate-doped and K2Ti6O13 whisker and Ni powder multi-doped MgH2 hydrogen storage composite systems were prepared by mechanical milling method. The microstructures and dehydrogenation properties of the prepared samples were characterized by some testing methods such as X-ray diffraction (XRD, scanning electron microscope (SEM and differential scanning calorimeter (DSC. The results show that the K2Ti6O13 whisker not only plays the roles in refining the MgH2 crystalline grain, but also inhibit the agglomeration of MgH2 particles in K2Ti6O13 whisker separate-doped system, which results in the decreased dehydrogenation temperature of MgH2 matrix. When the mass ratio of K2Ti6O13 to MgH2 is 3:7, the improvement effect on dehydrogenation properties of MgH2 is the most remarkable. As compared with pure ball-milled MgH2, the dehydrogenation temperature of MgH2 in K2Ti6O13 whisker separate-doped system is decreased by nearly 75℃. For K2Ti6O13 whisker and Ni powder multi-dopedsystem, the dehydrogenation temperature of MgH2 matrix is further decreased compared to K2Ti6O13 whisker separate-doped one due to the dual effects of refined MgH2 crystalline grain by K2Ti6O13 whisker and destabilized MgH2 lattice by Ni solution. As compared with pure ball-milled MgH2, the dehydrogenation temperature of MgH2 in K2Ti6O13 whisker and Ni powder multi-doped system is decreased by nearly 87℃.

BALL KINEMATICS IN FINE POLISHING BETWEEN MISALIGNED DISKS IN CONIC OPENINGS

Directory of Open Access Journals (Sweden)

K. G. Shchetnikovich

2009-01-01

Full Text Available The paper considers ball kinematics in polishing between misaligned disks rotating with equal angular velocity; one of these disks has conic openings. Analytical dependences have been obtained for calculation of an angular velocity and ball sliding speed in the conic opening. It has been revealed that at a constant contact of a ball with elastic coating of a flat disk and absence of vibrations in the technological system an instantaneous axis of ball rotation does not change its position in the moving ball. It has been ascertained that when a ball is in contact with a flat disk having elastic coating with grooves changes in the position of ball rotation instantaneous axis have a regular character and do not depend on vibrations in the technological system.

Milling condition effects on the Nd{sub 15} Fe{sub 77} B{sub 8} powder magnetic properties; Efeito das condicoes de moagem sobre as propriedades magneticas de po de Nd{sub 15} Fe{sub 77} B{sub 8}

Energy Technology Data Exchange (ETDEWEB)

Landgraf, Fernando J.G.; Missell, Frank P

1993-12-31

As a result of the first part of a study of the development of permanent magnets, an investigation of the effect of milling on the magnetic properties of the alloy Nd{sub 15} Fe{sub 77} B{sub 8} showed differences in efficiency between ball milling and vibration milling, as well as a dependence of the intrinsic coercive field on particle size. The maximum value of the coercive field was obtained for a particle size of 1.7 {mu}m in samples compacted without magnetic orientation. (author) 9 refs., 4 figs.

Lignocellulose fermentation and residual solids characterization for senescent switchgrass fermentation by Clostridium thermocellum in the presence and absence of continuous in situ ball-milling

Energy Technology Data Exchange (ETDEWEB)

Balch, Michael L.; Holwerda, Evert K.; Davis, Mark F.; Sykes, Robert W.; Happs, Renee M.; Kumar, Rajeev; Wyman, Charles E.; Lynd, Lee R.

2017-04-12

Milling during lignocellulosic fermentation, henceforth referred to as cotreatment, is investigated as an alternative to thermochemical pretreatment as a means of enhancing biological solubilization of lignocellulose. We investigate the impact of milling on soluble substrate fermentation by Clostridium thermocellum with comparison to yeast, document solubilization for fermentation of senescent switchgrass with and without ball milling, and characterize residual solids. Soluble substrate fermentation by C. thermocellum proceeded readily in the presence of continuous ball milling but was completely arrested for yeast. Total fractional carbohydrate solubilization achieved after fermentation of senescent switchgrass by C. thermocellum for 5 days was 0.45 without cotreatment or pretreatment, 0.81 with hydrothermal pretreatment (200 degrees C, 15 minutes, severity 4.2), and 0.88 with cotreatment. Acetate and ethanol were the main fermentation products, and were produced at similar ratios with and without cotreatment. Analysis of solid residues was undertaken using molecular beam mass spectrometry (PyMBMS) and solid-state nuclear magnetic resonance spectroscopy (NMR) in order to provide insight into changes in plant cell walls during processing via various modes. The structure of lignin present in residual solids remaining after fermentation with cotreatment appeared to change little, with substantially greater changes observed for hydrothermal pretreatment - particularly with respect to formation of C-C bonds. The observation of high solubilization with little apparent modification of the residue is consistent with cotreatment enhancing solubilization primarily by increasing the access of saccharolytic enzymes to the feedstock, and C. thermocellum being able to attack all the major linkages in cellulosic biomass provided that these linkages are accessible.

Formation of ultra-fine grained TiC-dispersed SUS316L by ball-milling and their consolidation by hot isostatic pressing

International Nuclear Information System (INIS)

Zheng, Yongjia; Yamasaki, Tohru; Fukami, Takeshi; Mitamura, Tohru; Terasawa, Mititaka

2003-01-01

In order to overcome the irradiation embrittlement in austenitic stainless steels, ultra-fine grained SUS316L steels with very fine TiC particles have been developed. The SUS316-TiC nanocomposite powders having 1.0 to 2.0 mass%TiC were prepared by ball-milling SUS316-TiC powder mixtures for 125h in an argon gas atmosphere. The milled powders were consolidated by hot isostatic pressing (HIP) under a pressure of 200 MPa at temperature between 700-1000degC, and the bulk materials with crystallite size ranging between 100-400 nm have been produced. The possibility of using fine-grained TiC particles for pinning grain boundaries and thereby to maintain the ultra-fine grained structures has been discussed. (author)

Synthesis of carbon nanotubes from acetylene on the FeCoMgO catalytic system obtained by ball milling

Energy Technology Data Exchange (ETDEWEB)

Biris, A R; Simon, S; Lupu, D; Misan, I [National Institute for Research and Development of Isotopic and Molecular Technologies, 65-103 Donath, 400293 Cluj-Napoca (Romania); Biris, A S; Dervishi, E; Li, Z; Watanabe, F [UALR Nanotechnology Center, University of Arkansas, 2801 S University Ave, Little Rock, AR 72204 (United States); Lucaci, M, E-mail: alexandru.biris@itim-cj.r [National Institute for Research and Development in Electrical Engineering ICPE-CA 313 Splaiul Unirii, 030138 Bucharest (Romania)

2009-08-01

Highly crystalline multi wall carbon nanotubes have been synthesized by RF-CVD from acetylene at 850{sup 0}C over a Fe:Co:MgO catalyst. The catalytic system was obtained by mixing for 100 h Fe, Co and MgO powders in a ball milling device under petroleum ether environment, followed by oxidation in air at 500{sup 0}C for 24 h. Most of the nanotubes had external diameters in order of dozens of nm and lengths of microns, resulting in an aspect ration of over 1000. Their external to internal diameter ratio varied between 2.5 and 3.

EFFECT OF CUP AND BALL TYPES ON MECHANO-CHEMICAL SYNTHES IS OF Al2O3–TiC NANOCOMPOSITE POWDER

Directory of Open Access Journals (Sweden)

M. Zakeri

2012-07-01

Full Text Available Al2O3–TiC nanocomposite powder was successfully synthesized by ball milling TiO2, Al and graphite powders. Effects of cup and ball type, milling time and annealing were investigated. XRD was used to characterize milled and annealed powders. The morphological and microstructural evolutions were studied by SEM and TEM. Results showed that the formation of this composite begins after 20 h and completes after 35 h of milling with stainless steel cup and balls. In contrast, there is no reaction during milling (up to 80 h with ZrO2 cup and balls. Fe and ZrO2 were the major impurities introduced during milling with stainless steel and ZrO2 cups, respectively. The Fe impurity was removed by leaching in 3HCl·HNO3 solution for 4 days. Mean grain size less than 7 nm was achieved at the end of milling. In spite of grain growth, this composite maintained its nanocrystalline nature after annealing at 1000°C.

Colloidal Precursors from 'Ball-Milling in Liquid Medium' Process for CuInSe{sub 2} Thin Film

Energy Technology Data Exchange (ETDEWEB)

Chung, Jae Hoon; Kim, Seung Joo [Ajou University, Suwon (Korea, Republic of)

2010-09-15

CIS thin film can be fabricated by using the precursor obtained through ball-milling the elemental reagents in liquid media. The amorphous colloidal precursor with good dispersity was prepared in the medium that contains strong base and polar solvent (2 M ethylenediamine in DMF solution as used in this study). The 'ball-milling in liquid medium' method requires only elemental sources as starting materials and a proper solution so that it can be employed without additional processes for separation and purification. As a simple and less-toxic preparative route, this method would be practically available to prepare CIS-related solar cells. CuInSe{sub 2} (CIS) and related chalcopyrite compounds are very promising materials for thin film solar cells due to their favorable band gap, high optical absorption coefficient and long-term stability. CIS-based solar cells have shown the highest conversion efficiency reaching a value of 20%. However, the vacuum-based processes that are used to fabricate CIS thin-films have some drawbacks such as the complexity in process, high production cost and difficulty in scaling up. Recently, several research groups have proposed different non-vacuum deposition processes for CIS solar cell. For example, H. W. Hillhouse et al. prepared the CIS absorber layer by using 'nanocrystal ink method' in which a colloidal nanocrystal ink was obtained from reaction of CuCl, InCl{sub 3} and Se in oleylamine. D. B. Mitzi et al. used a solution-based precursor that was prepared by dissolution of Cu{sub 2}Se, In{sub 2}Se{sub 3}, Ga{sub 2}Se{sub 3} and Se in hydrazine to fabricate the Ga-containing absorber layer, Cu(In,Ga)Se{sub 2}.

Mechanical alloying and reactive milling in a high energy planetary mill

International Nuclear Information System (INIS)

Jiang Xianjin; Trunov, Mikhaylo A.; Schoenitz, Mirko; Dave, Rajesh N.; Dreizin, Edward L.

2009-01-01

Powder refinement in a planetary mill (Retsch PM 400-MA) is investigated experimentally and analyzed using discrete element modeling (DEM). Refinement is defined as the average size of the individual components in a composite powder. The specific milling dose, defined as the product of charge ratio and milling time, is used as an experimental parameter tracking the progress of the material refinement. This parameter is determined experimentally for milling of boron and titanium powders, for which the time of initiation of a self-sustained reaction is measured under different milling conditions. It is assumed that the reaction becomes self-sustaining when the same powder refinement is achieved. The DEM calculations established that the milling balls primarily roll along the milling container's perimeter. The inverse of the rate of energy dissipation resulting from this rolling motion is used as the DEM analog of the specific milling dose. The results correlate well with experimental observations.

Colloidal Precursors from 'Ball-Milling in Liquid Medium' Process for CuInSe2 Thin Film

International Nuclear Information System (INIS)

Chung, Jae Hoon; Kim, Seung Joo

2010-01-01

CIS thin film can be fabricated by using the precursor obtained through ball-milling the elemental reagents in liquid media. The amorphous colloidal precursor with good dispersity was prepared in the medium that contains strong base and polar solvent (2 M ethylenediamine in DMF solution as used in this study). The 'ball-milling in liquid medium' method requires only elemental sources as starting materials and a proper solution so that it can be employed without additional processes for separation and purification. As a simple and less-toxic preparative route, this method would be practically available to prepare CIS-related solar cells. CuInSe 2 (CIS) and related chalcopyrite compounds are very promising materials for thin film solar cells due to their favorable band gap, high optical absorption coefficient and long-term stability. CIS-based solar cells have shown the highest conversion efficiency reaching a value of 20%. However, the vacuum-based processes that are used to fabricate CIS thin-films have some drawbacks such as the complexity in process, high production cost and difficulty in scaling up. Recently, several research groups have proposed different non-vacuum deposition processes for CIS solar cell. For example, H. W. Hillhouse et al. prepared the CIS absorber layer by using 'nanocrystal ink method' in which a colloidal nanocrystal ink was obtained from reaction of CuCl, InCl 3 and Se in oleylamine. D. B. Mitzi et al. used a solution-based precursor that was prepared by dissolution of Cu 2 Se, In 2 Se 3 , Ga 2 Se 3 and Se in hydrazine to fabricate the Ga-containing absorber layer, Cu(In,Ga)Se 2

Effect of milling variables on powder character and sintering behaviour of 434L ferritic stainless steel-Al2O3 composites

International Nuclear Information System (INIS)

Mukherjee, S.K.; Upadhyaya, G.S.

1985-01-01

Ball milling of ferritic stainless steel-4 vol% Al 2 O 3 powder was carried out for the duration up to 222 ks. Attritor milling of ferritic stainless steel-6 vol% Al 2 O 3 were also carried out for the duration up to 32.4 ks. The characterization of the milled powders were performed. The sintering of ball milled powders was carried out at 1623 K for 10.8 ks in hydrogen. The premix of as received stainless steel powder and the attritor milled powder was also sintered at 1623 K for 3.6 ks in hydrogen. The results showed that an optimum ball milling period in between 58 and 173 ks was required to achieve better sintered properties. The attritor milling was more effective in grinding the powders as compared to ball milling, and the sinterability was also higher for such powders. (author)

Superthermostability of nanoscale TIC-reinforced copper alloys manufactured by a two-step ball-milling process

Science.gov (United States)

Wang, Fenglin; Li, Yunping; Xu, Xiandong; Koizumi, Yuichiro; Yamanaka, Kenta; Bian, Huakang; Chiba, Akihiko

2015-12-01

A Cu-TiC alloy, with nanoscale TiC particles highly dispersed in the submicron-grained Cu matrix, was manufactured by a self-developed two-step ball-milling process on Cu, Ti and C powders. The thermostability of the composite was evaluated by high-temperature isothermal annealing treatments, with temperatures ranging from 727 to 1273 K. The semicoherent nanoscale TiC particles with Cu matrix, mainly located along the grain boundaries, were found to exhibit the promising trait of blocking grain boundary migrations, which leads to a super-stabilized microstructures up to approximately the melting point of copper (1223 K). Furthermore, the Cu-TiC alloys after annealing at 1323 K showed a slight decrease in Vickers hardness as well as the duplex microstructure due to selective grain growth, which were discussed in terms of hardness contributions from various mechanisms.

Effect of Stiffness of Rolling Joints on the Dynamic Characteristic of Ball Screw Feed Systems in a Milling Machine

Directory of Open Access Journals (Sweden)

Dazhong Wang

2015-01-01

Full Text Available Dynamic characteristic of ball screw feed system in a milling machine is studied numerically in this work. In order to avoid the difficulty in determining the stiffness of rolling joints theoretically, a dynamic modeling method for analyzing the feed system is discussed, and a stiffness calculation method of the rolling joints is proposed based on the Hertz contact theory. Taking a 3-axis computer numerical control (CNC milling machine set ermined as a research object, the stiffness of its fixed joint between the column and the body together with the stiffness parameters of the rolling joints is evaluated according to the Takashi Yoshimura method. Then, a finite element (FE model is established for the machine tool. The correctness of the FE model and the stiffness calculation method of the rolling joints are validated by theoretical and experimental modal analysis results of the machine tool’s workbench. Under the two modeling methods of joints incorporating the stiffness parameters and rigid connection, a theoretical modal analysis is conducted for the CNC milling machine. The natural frequencies and modal shapes reveal that the joints’ dynamic characteristic has an important influence on the dynamic performance of a whole machine tool, especially for the case with natural frequency and higher modes.

Modeling of Surface Geometric Structure State After Integratedformed Milling and Finish Burnishing

Science.gov (United States)

Berczyński, Stefan; Grochała, Daniel; Grządziel, Zenon

2017-06-01

The article deals with computer-based modeling of burnishing a surface previously milled with a spherical cutter. This method of milling leaves traces, mainly asperities caused by the cutting crossfeed and cutter diameter. The burnishing process - surface plastic treatment - is accompanied by phenomena that take place right in the burnishing ball-milled surface contact zone. The authors present the method for preparing a finite element model and the methodology of tests for the assessment of height parameters of a surface geometrical structure (SGS). In the physical model the workpieces had a cuboidal shape and these dimensions: (width × height × length) 2×1×4.5 mm. As in the process of burnishing a cuboidal workpiece is affected by plastic deformations, the nonlinearities of the milled item were taken into account. The physical model of the process assumed that the burnishing ball would be rolled perpendicularly to milling cutter linear traces. The model tests included the application of three different burnishing forces: 250 N, 500 N and 1000 N. The process modeling featured the contact and pressing of a ball into the workpiece surface till the desired force was attained, then the burnishing ball was rolled along the surface section of 2 mm, and the burnishing force was gradually reduced till the ball left the contact zone. While rolling, the burnishing ball turned by a 23° angle. The cumulative diagrams depict plastic deformations of the modeled surfaces after milling and burnishing with defined force values. The roughness of idealized milled surface was calculated for the physical model under consideration, i.e. in an elementary section between profile peaks spaced at intervals of crossfeed passes, where the milling feed fwm = 0.5 mm. Also, asperities after burnishing were calculated for the same section. The differences of the obtained values fall below 20% of mean values recorded during empirical experiments. The adopted simplification in after-milling

Comparison of particle sizes between ²³⁸PuO₂ before aqueous processing, after aqueous processing, and after ball milling

Energy Technology Data Exchange (ETDEWEB)

Mulford, Roberta Nancy [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

2017-02-06

Particle sizes determined for a single lot of incoming Russian fuel and for a lot of fuel after aqueous processing are compared with particle sizes measured on fuel after ball-milling. The single samples of each type are believed to have particle size distributions typical of oxide from similar lots, as the processing of fuel lots is fairly uniform. Variation between lots is, as yet, uncharacterized. Sampling and particle size measurement methods are discussed elsewhere.

Effects of surfactant addition and high-speed ball milling on magnetic powders based on Pr-Fe-B obtained by HDDR

International Nuclear Information System (INIS)

Santos, Patricia Brissi

2011-01-01

This work verified the effect caused by adding the surfactant in the high speed/energy milling in order to obtain Pr 12 Fe 65.9 Co 16 B 6 Nb 0.1 magnetic nano powders. The first part of this work involved the magnetic powder obtainment through the process of hydrogenation, disproportionation, desorption and recombination (HDDR). The pressure of H2 during the hydrogenation and disproportion steps was 930 mbar and the temperature of desorption and recombination was 840 deg C. Initially, the HDDR powders were subjected a high speed milling process at 900 rpm, with quantity variations of the milling medium (cyclohexane) and without the addition of oleic acid. Then, the HDDR powders were subjected to the milling process with the addition of oleic acid and with milling time variations. After the milling process, heat treatments of the powder were carried out at 700 deg C or 800 deg C for 30 minutes in order to obtain the crystallization of the powder. By performing the procedures, it was verified that the milling efficiency improved with the addition of 6.6 ml of cyclohexane as the milling medium and with the addition of oleic acid. It was determined that for the surfactant additions of 0.02 ml to 0.05 ml, with a milling time of up to 360 minutes, powder agglomeration does not occur in the milling pot and the milling efficiency is higher than 90%. The second stage of this work involved the magnetic powder's characterization obtained by using vibrating sample magnetometer, scanning electron microscopy, transmission electron microscopy and X-ray diffraction. Through the characterizations it was found that the powder's magnetic properties improved when the addition of oleic acid in a high-speed /energy milling occurred. It was also verified that the α-Fe phase, present in the powder, shows a crystallite size decrease (from 35 nm to ∼ 10 nm) when the time milling variation occurred; meanwhile, the crystallinity degree was lower in the Pr 2 Fe 14 B phase when the time

Investigation of planetary milling for nano-silicon carbide reinforced aluminium metal matrix composites

Energy Technology Data Exchange (ETDEWEB)

Kollo, Lauri, E-mail: lauri.kollo@staff.ttu.e [Laboratory of Advanced Materials Processing, EMPA, Feuerwerkerstrasse 39, 3602 Thun (Switzerland); Department of Materials Engineering, Tallinn University of Technology, Ehitajate tee 5, 19086 Tallinn (Estonia); Leparoux, Marc; Bradbury, Christopher R.; Jaeggi, Christian [Laboratory of Advanced Materials Processing, EMPA, Feuerwerkerstrasse 39, 3602 Thun (Switzerland); Carreno-Morelli, Efrain; Rodriguez-Arbaizar, Mikel [University of Applied Sciences of Western Switzerland, Design and Materials Unit, 1950 Sion (Switzerland)

2010-01-21

High-energy planetary milling was used for mixing aluminium powders with 1 vol.% of silicon carbide (SiC) nanoparticles. A number of milling parameters were modified for constituting the relationship between the energy input from the balls and the hardness of the bulk nanocomposite materials. It was shown that mixing characteristics and reaction kinetics with stearic acid as process control agent can be estimated by normalised input energy from the milling bodies. For this, the additional parameter characterising the vial filling was determined experimentally. Depending on the ball size, a local minimum in filling parameter was found, laying at 25 or 42% filling of the vial volume for the balls with diameter of 10 and 20 mm, respectively. These regions should be avoided to achieve the highest milling efficiency.After a hot compaction, fourfold difference of hardness for different milling conditions was detected. Therewith the hardness of the Al-1 vol.% nanoSiC composite could be increased from 47 HV{sub 0.5} of pure aluminium to 163 HV{sub 0.5} when milling at the highest input energy levels.

The Influence of Milling on the Dissolution Performance of Simvastatin

Directory of Open Access Journals (Sweden)

Thomas Rades

2010-12-01

Full Text Available Particle size reduction is a simple means to enhance the dissolution rate of poorly water soluble BCS-class II and IV drugs. However, the major drawback of this process is the possible introduction of process induced disorder. Drugs with different molecular arrangements may exhibit altered properties such as solubility and dissolution rate and, therefore, process induced solid state modifications need to be monitored. The aim of this study was two-fold: firstly, to investigate the dissolution rates of milled and unmilled simvastatin; and secondly, to screen for the main milling factors, as well as factor interactions in a dry ball milling process using simvastatin as model drug, and to optimize the milling procedure with regard to the opposing responses particle size and process induced disorder by application of a central composite face centered design. Particle size was assessed by scanning electron microscopy (SEM and image analysis. Process induced disorder was determined by partial least squares (PLS regression modeling of respective X-ray powder diffractograms (XRPD and Raman spectra. Valid and significant quadratic models were built. The investigated milling factors were milling frequency, milling time and ball quantity at a set drug load, out of which milling frequency was found to be the most important factor for particle size as well as process induced disorder. Milling frequency and milling time exhibited an interaction effect on the responses. The optimum milling settings using the maximum number of milling balls (60 balls with 4 mm diameter was determined to be at a milling frequency of 21 Hz and a milling time of 36 min with a resulting primary particle size of 1.4 μm and a process induced disorder of 6.1% (assessed by Raman spectroscopy and 8.4% (assessed by XRPD, at a set optimization limit of < 2 μm for particle size and < 10% for process induced disorder. This optimum was tested experimentally and the process induced disorder

Solvent-Free Biginelli Reactions Catalyzed by Hierarchical Zeolite Utilizing a Ball Mill Technique: A Green Sustainable Process

Directory of Open Access Journals (Sweden)

Ameen Shahid

2017-03-01

Full Text Available A sustainable, green one-pot process for the synthesis of dihydropyrimidinones (DHPMs derivatives by a three-component reaction of β-ketoester derivatives, aldehyde and urea or thiourea over the alkali-treated H-ZSM-5 zeolite under ball-milling was developed. Isolation of the product with ethyl acetate shadowed by vanishing of solvent was applied. The hierachical zeolite catalyst (MFI27_6 showed high yield (86%–96% of DHPMs in a very short time (10–30 min. The recyclability of the catalyst for the subsequent reactions was examined in four subsequent runs. The catalyst was shown to be robust without a detectable reduction in catalytic activity, and high yields of products showed the efficient protocol of the Biginelli reactions.

Bioethanol production from ball milled bagasse using an on-site produced fungal enzyme cocktail and xylose-fermenting Pichia stipitis.

Science.gov (United States)

Buaban, Benchaporn; Inoue, Hiroyuki; Yano, Shinichi; Tanapongpipat, Sutipa; Ruanglek, Vasimon; Champreda, Verawat; Pichyangkura, Rath; Rengpipat, Sirirat; Eurwilaichitr, Lily

2010-07-01

Sugarcane bagasse is one of the most promising agricultural by-products for conversion to biofuels. Here, ethanol fermentation from bagasse has been achieved using an integrated process combining mechanical pretreatment by ball milling, with enzymatic hydrolysis and fermentation. Ball milling for 2 h was sufficient for nearly complete cellulose structural transformation to an accessible amorphous form. The pretreated cellulosic residues were hydrolyzed by a crude enzyme preparation from Penicillium chrysogenum BCC4504 containing cellulase activity combined with Aspergillus flavus BCC7179 preparation containing complementary beta-glucosidase activity. Saccharification yields of 84.0% and 70.4% for glucose and xylose, respectively, were obtained after hydrolysis at 45 degrees C, pH 5 for 72 h, which were slightly higher than those obtained with a commercial enzyme mixture containing Acremonium cellulase and Optimash BG. A high conversion yield of undetoxified pretreated bagasse (5%, w/v) hydrolysate to ethanol was attained by separate hydrolysis and fermentation processes using Pichia stipitis BCC15191, at pH 5.5, 30 degrees C for 24 h resulting in an ethanol concentration of 8.4 g/l, corresponding to a conversion yield of 0.29 g ethanol/g available fermentable sugars. Comparable ethanol conversion efficiency was obtained by a simultaneous saccharification and fermentation process which led to production of 8.0 g/l ethanol after 72 h fermentation under the same conditions. This study thus demonstrated the potential use of a simple integrated process with minimal environmental impact with the use of promising alternative on-site enzymes and yeast for the production of ethanol from this potent lignocellulosic biomass. 2009. Published by Elsevier B.V.

Physicochemical properties of direct compression tablets with spray dried and ball milled solid dispersions of tadalafil in PVP-VA.

Science.gov (United States)

Wlodarski, K; Tajber, L; Sawicki, W

2016-12-01

The aim of this research was to develop immediate release tablets comprising solid dispersion (IRSDTs) of tadalafil (Td) in a vinylpyrrolidone and vinyl acetate block copolymer (PVP-VA), characterized by improved dissolution profiles. The solid dispersion of Td in PVP-VA (Td/PVP-VA) in a weight ratio of 1:1 (w/w) was prepared using two different processes i.e. spray drying and ball milling. While the former process has been well established in the formulation of IRSDTs the latter has not been exploited in these systems yet. Regardless of the preparation method, both Td/PVP-VA solid dispersions were amorphous as confirmed by PXRD, DSC and FTIR. However, different morphology of particles (SEM) resulted in differences in water apparent solubility and disk intrinsic dissolution rate (DIDR). Both solid dispersions and crystalline Td were successfully made into directly compressible tablets at three doses of Td, i.e. 2.5mg, 10mgand20mg, yielding nine different formulations (D 1 -D 9 ). Each of the lots met the requirements set by Ph.Eur. and was evaluated with respect to appearance, diameter, thickness, mass, hardness, friability, disintegration time and content of Td. IRSDTs performed as supersaturable formulations and had significantly improved water dissolution profiles in comparison with equivalent tablets containing crystalline Td and the marketed formulations. Tablets with both spray dried and ball milled Td/PVP-VA revealed the greatest improvement in dissolution depending on the investigated doses, i.e. 2.5mgand20mg, respectively. Also, dissolution of Td from Td/PVP-VA delivered in different forms occurred in the following order: powders>tablets>capsules. Copyright © 2016 Elsevier B.V. All rights reserved.

Effect of ball milling and dynamic compaction on magnetic properties of Al{sub 2}O{sub 3}/Co(P) composite particles

Energy Technology Data Exchange (ETDEWEB)

Denisova, E. A. [Kirensky Institute of Physics SB RAS, Krasnoyarsk (Russian Federation); Krasnoyarsk Institute of Railways Transport, Krasnoyarsk (Russian Federation); Kuzovnikova, L. A. [Krasnoyarsk Institute of Railways Transport, Krasnoyarsk (Russian Federation); Iskhakov, R. S., E-mail: rauf@iph.krasn.ru; Eremin, E. V. [Kirensky Institute of Physics SB RAS, Krasnoyarsk (Russian Federation); Bukaemskiy, A. A. [Institut fur Sicherheitsforschung und Reaktortechnik, D-52425 Juelich (Germany); Nemtsev, I. V. [Krasnoyarsk Scientific Center SB RAS, Krasnoyarsk (Russian Federation)

2014-05-07

The evolution of the magnetic properties of composite Al{sub 2}O{sub 3}/Co(P) particles during ball milling and dynamic compaction is investigated. To prepare starting composite particles, the Al{sub 2}O{sub 3} granules were coated with a Co{sub 95}P{sub 5} shell by electroless plating. The magnetic and structural properties of the composite particles are characterized by scanning electron microscopy, X-ray diffraction, and the use of the Physical Property Measurement System. The use of composite core-shell particles as starting powder for mechanoactivation allows to decrease treatment duration to 1 h and to produce a more homogeneous bulk sample than in the case of the mixture of Co and Al{sub 2}O{sub 3} powders. The magnetic properties of the milled composite particles are correlated with changes in the microstructure. Reduction in grain size of Co during milling leads to an increase of the volume fraction of superparamagnetic particles and to a decrease of the saturation magnetization. The local magnetic anisotropy field depends on the amount of hcp-Co phase in sample. The anisotropy field value decreases from 8.4 kOe to 3.8 kOe with an increase in milling duration up to 75 min. The regimes of dynamic compaction were selected so that the magnetic characteristics—saturation magnetization and coercive field—remained unchanged.

Magneto-optical properties of α-Fe2O3@ZnO nanocomposites prepared by the high energy ball-milling technique

Science.gov (United States)

Chaudhury, Chandana Roy; Roychowdhury, Anirban; Das, Anusree; Das, Dipankar

2016-05-01

Magnetic-fluorescent nanocomposites (NCs) with 10 wt% of α-Fe2O3 in ZnO have been prepared by the high energy ball-milling. The crystallite sizes of α-Fe2O3 and ZnO in the NCs are found to vary from 65 nm to 20 nm and 47 nm to 15 nm respectively as milling time is increased from 2 to 30 h. XRD analysis confirms presence of α-Fe2O3 and ZnO in pure form in all the NCs. UV-vis study of the NCs shows a continuous blue-shift of the absorption peak and a steady increase of band gap of ZnO with increasing milling duration that are assigned to decreasing particle size of ZnO in the NCs. Photoluminescence (PL) spectra of the NCs reveal three weak emission bands in the visible region at 421, 445 and 485 nm along with the strong near band edge emission at 391 nm. These weak emission bands are attributed to different defect - related energy levels e.g. Zn-vacancy, Zn interstitial and oxygen vacancy. Dc and ac magnetization measurements show presence of weakly interacting superparamagnetic (SPM) α-Fe2O3 particles in the NCs. 57Fe-Mössbauer study confirms presence of SPM hematite in the sample milled for 30 h. Positron annihilation lifetime measurements indicate presence of cation vacancies in ZnO nanostructures confirming results of PL studies.

Condition monitoring of face milling tool using K-star algorithm and histogram features of vibration signal

Directory of Open Access Journals (Sweden)

C.K. Madhusudana

2016-09-01

Full Text Available This paper deals with the fault diagnosis of the face milling tool based on machine learning approach using histogram features and K-star algorithm technique. Vibration signals of the milling tool under healthy and different fault conditions are acquired during machining of steel alloy 42CrMo4. Histogram features are extracted from the acquired signals. The decision tree is used to select the salient features out of all the extracted features and these selected features are used as an input to the classifier. K-star algorithm is used as a classifier and the output of the model is utilised to study and classify the different conditions of the face milling tool. Based on the experimental results, K-star algorithm is provided a better classification accuracy in the range from 94% to 96% with histogram features and is acceptable for fault diagnosis.

Synthesis, thermal properties and recrystallization of ball-milled high Tc superconductors. (Topological stabilization of metastable phases)

International Nuclear Information System (INIS)

Schulz, R.; Lanteigne, J.; Simoneau, M.; Tessier, P.; Neste, A. van; Strom Olsen, J.O.

1995-01-01

Amorphous and nanocrystalline phases have been formed by ball-milling Y-Ba-Cu-O and Bi-Ca-Sr-Cu-O. The strong mechanical deformations induce disorder on the oxygen sublattice and on the cation sites. These order-disorder transformations often produce simple cubic perovskite structures. During recrystallization, the chemical order is restored. Small ordered regions nucleate, grow and produce particular metastable configurations which minimize the total elastic strain energy. The sequence of events giving rise to the various metastable phases has been followed by x-ray diffraction and differential scanning calorimetry and is explained in terms of free energy diagrams. The stress and strain fields associated with the Y-Ba disorder are calculated using the elastic properties of the Y-Ba-Cu-O superconductor. A simple model is proposed to explain the stability of the structures observed after thermal treatments. (orig.)

Effect of zirconium on grain growth and mechanical properties of a ball-milled nanocrystalline FeNi alloy

Energy Technology Data Exchange (ETDEWEB)

Kotan, Hasan, E-mail: hkotan@ncsu.edu [Department of Materials Science and Engineering, NC State University, 911 Partners Way, Room 3078, Raleigh, NC 27606-7907 (United States); Darling, Kris A. [U.S. Army Research Laboratory, Weapons and Materials Research Directorate, RDRL-WMM-F, Aberdeen Proving Ground, MD 21005-5069 (United States); Saber, Mostafa; Koch, Carl C.; Scattergood, Ronald O. [Department of Materials Science and Engineering, NC State University, 911 Partners Way, Room 3078, Raleigh, NC 27606-7907 (United States)

2013-02-25

Highlights: Black-Right-Pointing-Pointer Pure Fe, Fe{sub 92}Ni{sub 8}, and Fe{sub 91}Ni{sub 8}Zr{sub 1} powders were hardened up to 10 GPa by ball milling. Black-Right-Pointing-Pointer Annealing of Fe and Fe{sub 92}Ni{sub 8} leads to reduced hardness and extensive grain growth. Black-Right-Pointing-Pointer The addition of Zr to Fe{sub 92}Ni{sub 8} increases its stability and strength by second phases. Black-Right-Pointing-Pointer The second phases are found to promote the stability of Fe{sub 91}Ni{sub 8}Zr{sub 1} by Zener pinning. Black-Right-Pointing-Pointer The Zr-containing precipitates contribute to the overall strength of the material. - Abstract: Grain growth of ball-milled pure Fe, Fe{sub 92}Ni{sub 8}, and Fe{sub 91}Ni{sub 8}Zr{sub 1} alloys has been studied using X-ray diffractometry (XRD), focused ion beam (FIB) microscopy and transmission electron microscopy (TEM). Mechanical properties with respect to compositional changes and annealing temperatures have been investigated using microhardness and shear punch tests. We found the rate of grain growth of the Fe{sub 91}Ni{sub 8}Zr{sub 1} alloy to be much less than that of pure Fe and the Fe{sub 92}Ni{sub 8} alloy at elevated temperatures. The microstructure of the ternary Fe{sub 91}Ni{sub 8}Zr{sub 1} alloy remains nanoscale up to 700 Degree-Sign C where only a few grains grow abnormally whereas annealing of pure iron and the Fe{sub 92}Ni{sub 8} alloy leads to extensive grain growth. The grain growth of the ternary alloy at high annealing temperatures is coupled with precipitation of Fe{sub 2}Zr. A fine dispersion of precipitated second phase is found to promote the microstructural stability at high annealing temperatures and to increase the hardness and ultimate shear strength of ternary Fe{sub 91}Ni{sub 8}Zr{sub 1} alloy drastically when the grain size is above nanoscale.

Chatter identification in milling of Inconel 625 based on recurrence plot technique and Hilbert vibration decomposition

Directory of Open Access Journals (Sweden)

Lajmert Paweł

2018-01-01

Full Text Available In the paper a cutting stability in the milling process of nickel based alloy Inconel 625 is analysed. This problem is often considered theoretically, but the theoretical finding do not always agree with experimental results. For this reason, the paper presents different methods for instability identification during real machining process. A stability lobe diagram is created based on data obtained in impact test of an end mill. Next, the cutting tests were conducted in which the axial cutting depth of cut was gradually increased in order to find a stability limit. Finally, based on the cutting force measurements the stability estimation problem is investigated using the recurrence plot technique and Hilbert vibration decomposition method.

Nanograin formation in milled MoO3 powders

International Nuclear Information System (INIS)

Guerrero-Paz, J; Dorantes-Rosales, H; Aguilar-Martínez, J A; Garibay-Febles, V

2013-01-01

Powder of Molybdenum trioxide was milled for different times in horizontal ball mills. Such powder was characterized by TEM and XRD. Powder was rapidly de-agglomerated and fragmented up to attain nanoplates of two types, amorphous and crystalline. Finally, cold-welding of nanoplates occurred permitting some relaxation process to obtain a more stable energized structure consisting of equiaxial crystalline nanograins after 16 hours of milling.

Efek Waktu Wet Milling dan Suhu Annealing Terhadap Sifat Fisis, Mikrostruktur dan Magnet dari Flakes NdFeB

OpenAIRE

Sipahutar, Wahyu Solafide

2015-01-01

Had made research manufacture NdFeB magnets of flakes of wet milling process using a ball mill to the physic properties, microstructure, and magnetic properties with variations milling time is 16 hours, 24 hours, 48 hours, 72 hours. Powder result of mechanical milling using a ball mill and then analyzed the resulting particle size by using PSA and XRD. Then do the manufacture of test samples in the form of pellets by compaction process through print isotropy. Having obtained a sample of pelle...

Dependence of rates of breakage on fines content in wet ball mill grinding

Science.gov (United States)

Bhattacharyya, Anirban

The following research fundamentally deals with the cause and implications of nonlinearities in breakage rates of materials in wet grinding systems. The innate dependence of such nonlinearities on fines content and the milling environment during wet grinding operations is also tested and observed. Preferential breakage of coarser size fractions as compared to the finer size fractions in a particle population were observed and discussed. The classification action of the pulp was deemed to be the probable cause for such a peculiarity. Ores with varying degrees of hardness and brittleness were used for wet grinding experiments, primarily to test the variations in specific breakage rates as a function of varying hardness. For this research, limestone, quartzite, and gold ore were used. The degree of hardness is of the order of: limestone, quartzite, gold ore. Selection and breakage function parameters were determined in the course of this research. Functional forms of these expressions were used to compare experimentally derived parameter estimates. Force-fitting of parameters was not done in order to examine the realtime behavior of particle populations in wet grinding systems. Breakage functions were established as being invariant with respect to such operating variables like ball load, mill speed, particle load, and particle size distribution of the mill. It was also determined that specific selection functions were inherently dependent on the particle size distribution in wet grinding systems. Also, they were consistent with inputs of specific energy, according to grind time. Nonlinearity trends were observed for 1st order specific selection functions which illustrated variations in breakage rates with incremental inputs of grind time and specific energy. A mean particle size called the fulcrum was noted below which the nonlinearities in the breakage trends were observed. This magnitude of the fulcrum value varied with percent solids and slurry filling, indicating

Investigation of nanostructured Al-10 wt.% Zr material prepared by ball milling for high temperature applications

International Nuclear Information System (INIS)

Prosviryakov, A.S.; Shcherbachev, K.D.; Tabachkova, N.Yu.

2017-01-01

Ground chips of as-cast Al-10 wt.% Zr alloy were subjected to mechanical alloying (MA) with 5 vol.% of nanodiamond addition in a high energy planetary ball-mill. The aim of this work was to investigate the microstructure, phase transformation and mechanical properties of the material both after MA and after subsequent annealing. Optical and transmission electron microscopes were used for morphological and microstructural analysis. The effect of milling time on powder microhardness, Al lattice parameter, lattice microstrain and crystallite size was determined. It was shown that mechanical alloying of as-cast Al-10wt.%Zr alloy during 20 h leads to a complete dissolution of the primary tetragonal Al 3 Zr crystals in aluminum. At the same time, the powder microhardness increases to 370 HV. Metastable cubic Al 3 Zr phase nanoparticles precipitate from the Al solution due to its decomposition after annealing, however, the Al solid solution remains supersaturated and nanocrystalline. Compression tests at room temperature and at 300 °C showed that the strength values of the hot-pressed samples reach 822 MPa and 344 MPa, respectively. - Highlights: •As-cast Al-10 wt.% Zr alloy was mechanically alloyed with 5 vol.% nanodiamond. •The primary tetragonal Al 3 Zr crystals were completely dissolved in Al after 20 h. •Cubic Al 3 Zr phase nanoparticles precipitated from Al solution after aging. •The aged bulk material showed a high strength at room and elevated temperatures.

Investigation of nanostructured Al-10 wt.% Zr material prepared by ball milling for high temperature applications

Energy Technology Data Exchange (ETDEWEB)

Prosviryakov, A.S., E-mail: pro.alex@mail.ru; Shcherbachev, K.D.; Tabachkova, N.Yu.

2017-01-15

Ground chips of as-cast Al-10 wt.% Zr alloy were subjected to mechanical alloying (MA) with 5 vol.% of nanodiamond addition in a high energy planetary ball-mill. The aim of this work was to investigate the microstructure, phase transformation and mechanical properties of the material both after MA and after subsequent annealing. Optical and transmission electron microscopes were used for morphological and microstructural analysis. The effect of milling time on powder microhardness, Al lattice parameter, lattice microstrain and crystallite size was determined. It was shown that mechanical alloying of as-cast Al-10wt.%Zr alloy during 20 h leads to a complete dissolution of the primary tetragonal Al{sub 3}Zr crystals in aluminum. At the same time, the powder microhardness increases to 370 HV. Metastable cubic Al{sub 3}Zr phase nanoparticles precipitate from the Al solution due to its decomposition after annealing, however, the Al solid solution remains supersaturated and nanocrystalline. Compression tests at room temperature and at 300 °C showed that the strength values of the hot-pressed samples reach 822 MPa and 344 MPa, respectively. - Highlights: •As-cast Al-10 wt.% Zr alloy was mechanically alloyed with 5 vol.% nanodiamond. •The primary tetragonal Al{sub 3}Zr crystals were completely dissolved in Al after 20 h. •Cubic Al{sub 3}Zr phase nanoparticles precipitated from Al solution after aging. •The aged bulk material showed a high strength at room and elevated temperatures.

An Experimental Investigation of Cutting Temperature and Tool Wear in 2 Dimensional Ultrasonic Vibrations Assisted Micro-Milling

Directory of Open Access Journals (Sweden)

Ibrahim Mohd Rasidi

2017-01-01

Full Text Available Two dimensional Ultrasonic vibration assisted milling (2D UVAM well knows process that involved in high tech system to generate ultra range of frequency applied to the milling process. More industries nowadays become aware taking this opportunity to improve their productivity without decreasing their product accuracies. This paper investigate a comparative machining between UVAM and conventional machining (CM in tool wear and cutting temperature in milling process. Micro amplitude and sine wave frequency will be generate into the workpiece jig by piezo-actuator. Thus, creating a micro gap that allow heat remove effectively with the chip produces. A more complex tool trajectory mechanics of 2D UVAM has been found during this research. The approaching the tool tip into the workpiece surfaces is affected by the amplitude displacement along the frequency applied. It is found that the tool wear was reduce and surface roughness improvement by applying the 2D UVAM compared to the CM when choosing the optimum amplitude and appropriate frequency.

C, N co-doped TiO_2/TiC_0_._7N_0_._3 composite coatings prepared from TiC_0_._7N_0_._3 powder using ball milling followed by oxidation

International Nuclear Information System (INIS)

Hao, Liang; Wang, Zhenwei; Zheng, Yaoqing; Li, Qianqian; Guan, Sujun; Zhao, Qian; Cheng, Lijun; Lu, Yun; Liu, Jizi

2017-01-01

Highlights: • TiO_2/TiC_0_._7N_0_._3 coatings were prepared by ball milling followed by oxidation. • In situ co-doping of C and N with simultaneous TiO_2 formation was observed. • Improved photocatalytic activity under UV/visible light was noticed. • Synergism in co-doping and heterojunction formation promoted carrier separation. - Abstract: Ball milling followed by heat oxidation was used to prepared C, N co-doped TiO_2 coatings on the surfaces of Al_2O_3 balls from TiC_0_._7N_0_._3 powder. The as-prepared coatings were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS) and ultraviolet-visible spectrophotometer (UV–vis). The results show that continuous TiC_0_._7N_0_._3 coatings were formed after ball milling. C, N co-doped TiO_2/TiC_0_._7N_0_._3 composite coatings were prepared after the direct oxidization of TiC_0_._7N_0_._3 coatings in the atmosphere. However, TiO_2 was hardly formed in the surface layer of TiC_0_._7N_0_._3 coatings within a depth less than 10 nm during the heat oxidation of TiC_0_._7N_0_._3 coatings in carbon powder. Meanwhile, the photocatalytic activity evaluation of these coatings was conducted under the irradiation of UV and visible light. All the coatings showed photocatalytic activity in the degradation of MB no matter under the irradiation of UV or visible light. The C, N co-doped TiO_2/TiC_0_._7N_0_._3 composite coatings showed the most excellent performance. The enhancement under visible light irradiation should attribute to the co-doping of carbon and nitrogen, which enhances the absorption of visible light. The improvement of photocatalytic activity under UV irradiation should attribute to the synergistic effect of C, N co-doping, the formation of rutile-anatase mixed phases and the TiO_2/TiC_0_._7N_0_._3 composite microstructure.

Effect of grain size on structural and dielectric properties of barium titanate piezoceramics synthesized by high energy ball milling

Science.gov (United States)

Verma, Narendra Kumar; Patel, Sandeep Kumar Singh; Kumar, Dinesh; Singh, Chandra Bhal; Singh, Akhilesh Kumar

2018-05-01

We have investigated the effect of sintering temperature on the densification behaviour, grain size, structural and dielectric properties of BaTiO3 ceramics, prepared by high energy ball milling method. The Powder x-ray diffraction reveals the tetragonal structure with space group P4mm for all the samples. The samples were sintered at four different temperatures, (T = 900°C, 1000°C, 1100°C, 1200°C and 1300°C). Density increased with increasing sintering temperature, reaching up to 97% at 1300°C. A grain growth was observed with increasing sintering temperature. Impedance analyses of the sintered samples at various temperatures were performed. Increase in dielectric constant and Curie temperature is observed with increasing sintering temperature.

Comparison of various milling modes combined to the enzymatic hydrolysis of lignocellulosic biomass for bioenergy production: Glucose yield and energy efficiency

International Nuclear Information System (INIS)

Licari, A.; Monlau, F.; Solhy, A.; Buche, P.; Barakat, A.

2016-01-01

Bagasse is an abundant by-product from sugarcane production that can be used for conversion into biofuels. Nonetheless, the recalcitrant structures of lignocellulosic fibers required a pretreatment prior conversion into biofuels. In this study, four mechanical deconstruction methods were compared in terms of energy demand and energy efficiency at lab scale: BM (ball mill), VBM (vibratory ball mill), CM (centrifugal mill) and JM (jet mill). Results indicate that VBM was more effective compared to BM, JM and CM in enzymatic accessibility and sugars solubilization: VBM-3h > BM-72 h > JM-5000 rpm > CM-0.12 mm. However, preliminary energetic assessment showed that at lab scale, the CM (centrifugal mill) as mechanical fractionation process appears to be the most efficient in terms of energy-efficiency (kg glucose/kWh) compared to BM, VBM and JM. A comparison with literature pretreatments data highlighted that fine and/or ultrafine milling process (BM, VBM, CM) are simpler saccharification technologies, which not required any chemical or water inputs, thus minimizing waste generation and treatment. - Highlights: • VBM (vibro ball milling) was the most effective in decreasing of cellulose crystallinity. • BM (ball milling) was the most effective in increasing surface area. • The highest energy efficiency was obtained with CM (centrifugal milling).

Actual behaviour of a ball vibration absorber

Czech Academy of Sciences Publication Activity Database

Pirner, Miroš

2002-01-01

Roč. 90, č. 8 (2002), s. 987-1005 ISSN 0167-6105 R&D Projects: GA ČR(CZ) GV103/96/K034 Institutional support: RVO:68378297 Keywords : TV towers * wind-excited vibrations * vibration absorbers * pendulum absorber Subject RIV: JM - Building Engineering Impact factor: 0.513, year: 2002 http://www.sciencedirect.com/science/article/pii/S0167610502002155#

Use of high energy ball milling to study the role of graphene nanoplatelets and carbon nanotubes reinforced magnesium alloy

Energy Technology Data Exchange (ETDEWEB)

Rashad, Muhammad, E-mail: rashadphy87@gmail.com [College of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China); National Engineering Research Center for Magnesium Alloys, Chongqing University, Chongqing 400044 (China); Pan, Fusheng, E-mail: fspan@cqu.edu.cn [College of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China); National Engineering Research Center for Magnesium Alloys, Chongqing University, Chongqing 400044 (China); Chongqing Academy of Science and Technology, Chongqing, Chongqing 401123 (China); Zhang, Jianyue [College of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China); National Engineering Research Center for Magnesium Alloys, Chongqing University, Chongqing 400044 (China); Asif, Muhammad [School of Materials Science and Engineering, Dalian University of Technology, Dalian 116024 (China)

2015-10-15

Graphene nanoplatelets (few layer graphene) and carbon nanotubes were used as reinforcement fillers to enhance the mechanical properties of AZ31 magnesium alloy through high energy ball milling, sintering, and hot extrusion techniques. Experimental results revealed that tensile fracture strain of AZ31 magnesium alloy was enhanced by +49.6% with 0.3 wt.% graphene nanoplatelets compared to −8.3% regression for 0.3 wt.% carbon nanotubes. The tensile strength of AZ31 magnesium alloy was decreased (−11.2%) with graphene nanoplatelets addition, while increased (+7.7%) with carbon nanotubes addition. Unlike tensile test, compression tests showed different trend. The compression strength of carbon nanotubes-AZ31 composite was +51.2% greater than AZ31 magnesium alloy as compared to +0.6% increase for graphene nanoplatelets. The compressive fracture strain of carbon nanotubes-AZ31 composite was decreased (−14.1%) while no significant change in fracture strain of graphene nanoplatelets-AZ31 composite was observed. The X-ray diffraction results revealed that addition of reinforcement particles weaken the basal textures which affect the composite's yield asymmetry. Microstructure evaluation revealed the absence of intermetallic phase formation between reinforcements and matrix. The carbon reinforcements in AZ31 magnesium alloy dissolve and isolate β phases throughout the matrix. The increased fracture strain and mechanical strength of graphene nanoplatelets and carbon nanotubes-AZ31 composites are attributed to large specific surface area of graphene nanoplatelets and stiffer nature of carbon nanotubes respectively. - Highlights: • Powder metallurgy method was used to fabricate magnesium composites. • The AZ31-carbon materials composite were blended using ball milling. • The reinforcement particles weaken the basal texture which affects yield asymmetry of composites. • AZ31-graphene nanoplatelets composite exhibited impressive increase in tensile elongation

Use of high energy ball milling to study the role of graphene nanoplatelets and carbon nanotubes reinforced magnesium alloy

International Nuclear Information System (INIS)

Rashad, Muhammad; Pan, Fusheng; Zhang, Jianyue; Asif, Muhammad

2015-01-01

Graphene nanoplatelets (few layer graphene) and carbon nanotubes were used as reinforcement fillers to enhance the mechanical properties of AZ31 magnesium alloy through high energy ball milling, sintering, and hot extrusion techniques. Experimental results revealed that tensile fracture strain of AZ31 magnesium alloy was enhanced by +49.6% with 0.3 wt.% graphene nanoplatelets compared to −8.3% regression for 0.3 wt.% carbon nanotubes. The tensile strength of AZ31 magnesium alloy was decreased (−11.2%) with graphene nanoplatelets addition, while increased (+7.7%) with carbon nanotubes addition. Unlike tensile test, compression tests showed different trend. The compression strength of carbon nanotubes-AZ31 composite was +51.2% greater than AZ31 magnesium alloy as compared to +0.6% increase for graphene nanoplatelets. The compressive fracture strain of carbon nanotubes-AZ31 composite was decreased (−14.1%) while no significant change in fracture strain of graphene nanoplatelets-AZ31 composite was observed. The X-ray diffraction results revealed that addition of reinforcement particles weaken the basal textures which affect the composite's yield asymmetry. Microstructure evaluation revealed the absence of intermetallic phase formation between reinforcements and matrix. The carbon reinforcements in AZ31 magnesium alloy dissolve and isolate β phases throughout the matrix. The increased fracture strain and mechanical strength of graphene nanoplatelets and carbon nanotubes-AZ31 composites are attributed to large specific surface area of graphene nanoplatelets and stiffer nature of carbon nanotubes respectively. - Highlights: • Powder metallurgy method was used to fabricate magnesium composites. • The AZ31-carbon materials composite were blended using ball milling. • The reinforcement particles weaken the basal texture which affects yield asymmetry of composites. • AZ31-graphene nanoplatelets composite exhibited impressive increase in tensile elongation

Rock Characteristics and Ball Mill Energy Requirements at ...

African Journals Online (AJOL)

These changes can have great impact on milling operations. ... Goldfields Ghana Limited, Tarkwa Gold Mine (TGM), processes ores which occur in ... The parameters examined had deviated from the design; Work Index (WI) for example was ...

Fibrillation of Aspen by Alkaline Cold Pre-treatment and Vibration Milling

Directory of Open Access Journals (Sweden)

Kärt KÄRNER

2016-09-01

Full Text Available In this article an attempt to fibrillate aspen bleached chemi-thermo mechanical pulp (BCTMP fibre in an environmentally friendly way is reported. The effects of various NaOH, KOH, urea and ethanol aqueous solutions at lowered temperature were tested for pre-treatment. The pre-treatment was followed by vibration milling aiming to peel off outer cell wall layers and to fibrillate S2 layer of the aspen wood fibre. The effects of the treatments were evaluated by scanning electron microscopy (SEM. The results show that it is possible to fibrillate BCTMP aspen fibres by using alkaline aqueous solutions at low temperatures followed by a mechanical treatment. A strong dependence on fibrillation of cellulose on temperature, time and alkali concentration was established.DOI: http://dx.doi.org/10.5755/j01.ms.22.3.7412

Magnetic properties and coercivity mechanism of Sm{sub 1-x}Pr{sub x}Co{sub 5} (x=0-0.6) nanoflakes prepared by surfactant-assisted ball milling

Energy Technology Data Exchange (ETDEWEB)

Xu, M. L.; Yue, M., E-mail: yueming@bjut.edu.cn; Wu, Q.; Li, Y. Q.; Lu, Q. M. [College of Materials Science and Engineering, Beijing University of Technology, Beijing 100124 (China)

2016-05-15

Sm{sub 1-x}Pr{sub x}Co{sub 5} (x=0-0.6) nanoflakes with CaCu{sub 5} structure were successfully prepared by surfactant-assisted high-energy ball milling (SAHEBM). The crystal structure and magnetic properties of Sm{sub 1-x}Pr{sub x}Co{sub 5} (x=0-0.6) nanoflakes were studied by X-ray diffraction and vibrating sample magnetometer. Effects of Pr addition on the structure, magnetic properties and coercivity mechanism of Sm{sub 1-x}Pr{sub x}Co{sub 5} nanoflakes were systematically investigated. XRD results show that all the nanoflakes have a hexagonal CaCu{sub 5}-type (Sm, Pr){sub 1}Co{sub 5} main phase and the (Sm, Pr){sub 2}Co{sub 7} impurity phase, and all of the samples exhibit a strong (00l) texture after magnetic alignment. As the Pr content increases, remanence firstly increases, then slightly reduced, while anisotropy field (H{sub A}) and H{sub ci} of decrease monotonically. Maximum energy product [(BH){sub max}] of the flakes increases first, peaks at 24.4 MGOe with Pr content of x = 0.4, then drops again. Magnetization behavior analysis indicate that the coercivity mechanism is mainly controlled by inhomogeneous domain wall pinning, and the pinning strength weakens with the increased Pr content, suggesting the great influence of H{sub A} on the coercivity of flakes.

Effect of mechanical milling on barium titanate (BaTiO3) perovskite

Science.gov (United States)

Singh, Rajan Kumar; Sanodia, Sagar; Jain, Neha; Kumar, Ranveer

2018-05-01

Commercial Barium Titanate BaTiO3 (BT) is milled by planetary ball mill in acetone medium using stainless steel bowl & ball for different hours. BT is an important perovskite oxide with structure ABO3. BT has applications in electro-optic devices, energy storing devices such as photovoltaic cells, thermistors, multiceramic capacitors & DRAMs etc. BT is non-toxic & environment friendly ceramic with high dielectric and piezoelectric property so it can be used as the substitute of PZT & PbTiO3. Here, we have investigated the effect of milling time and temperature on particle size and phase transition of BT powder. We used use Raman spectroscopy for studying the spectra of BT; XRD is used for structural study. Intensity (height) of Raman spectra and XRD spectra continuously decrease with increasing the milling hours and width if these spectra increases which indicates, decrease in BT size.

Texture formation in iron particles using mechanical milling with graphite as a milling aid

Energy Technology Data Exchange (ETDEWEB)

Motozuka, S.; Hayashi, K. [Department of Mechanical Engineering, Gifu National College of Technology, 2236-2 Kamimakuwa, Motosu, Gifu 501-0495 (Japan); Tagaya, M. [Department of Materials Science and Technology, Nagaoka University of Technology, 1603-1 Kamitomioka, Nagaoka, Niigata 940-2188 (Japan); Morinaga, M. [Toyota Physical and Chemical Research Institute, 41-1, Yokomichi, Nagakute, Aichi 480-1192 (Japan)

2015-09-15

Crystallographically anisotropic platelet iron particles were successfully prepared using a conventional ball mill with addition of graphite (Gp) particles. The morphological and structural changes resulting from the milling were investigated using scanning electron microscopy and X-ray diffraction. The spherical iron particles were plastically deformed into platelet shapes during the milling. Simultaneously, it is suggested that the size of the Gp particles decreased and adhered as nanoparticles on the surface of the iron particles. The adhered Gp particles affected the plastic deformation behavior of the iron particles: the (001) planes of α-iron were oriented parallel to the particle face, and no preferred in-plane orientation was observed. This study not only details the preparation of soft magnetic metal particles that crystallographically oriented to enhance their magnetic properties but also provides new insight into the activities of the well-established and extensively studied mechanical milling method.

Texture formation in iron particles using mechanical milling with graphite as a milling aid

International Nuclear Information System (INIS)

Motozuka, S.; Hayashi, K.; Tagaya, M.; Morinaga, M.

2015-01-01

Crystallographically anisotropic platelet iron particles were successfully prepared using a conventional ball mill with addition of graphite (Gp) particles. The morphological and structural changes resulting from the milling were investigated using scanning electron microscopy and X-ray diffraction. The spherical iron particles were plastically deformed into platelet shapes during the milling. Simultaneously, it is suggested that the size of the Gp particles decreased and adhered as nanoparticles on the surface of the iron particles. The adhered Gp particles affected the plastic deformation behavior of the iron particles: the (001) planes of α-iron were oriented parallel to the particle face, and no preferred in-plane orientation was observed. This study not only details the preparation of soft magnetic metal particles that crystallographically oriented to enhance their magnetic properties but also provides new insight into the activities of the well-established and extensively studied mechanical milling method

Fabrication of Fe1.1Se0.5Te0.5 bulk by a high energy ball milling technique

Science.gov (United States)

Liu, Jixing; Li, Chengshan; Zhang, Shengnan; Feng, Jianqing; Zhang, Pingxiang; Zhou, Lian

2017-11-01

Fe1.1Se0.5Te0.5 superconducting bulks were successfully synthesized by a high energy ball milling (HEBM) aided sintering technique. Two advantages of this new technique have been revealed compared with traditional solid state sintering method. One is greatly increased the density of sintered bulks. It is because the precursor powders with β-Fe(Se, Te) and δ-Fe(Se, Te) were obtained directly by the HEBM process and without formation of liquid Se (and Te), which could avoid the huge volume expansion. The other is the obvious decrease of sintering temperature and dwell time due to the effective shortened length of diffusion paths. The superconducting critical temperature Tc of 14.2 K in our sample is comparable with those in previous reports, and further optimization of chemical composition is on the way.

In situ Fabrication of Fe-TiB{sub 2} Nanocomposite Powder by Planetary Ball Milling and Subsequent Heat-treatment of FeB and TiH{sub 2} Powder Mixture

Energy Technology Data Exchange (ETDEWEB)

Huynh, Xuan-Khoa [Hanoi Uneversity of Science and Technology, Hanoi (Viet Nam); Bae, Sun-Woo; Kim, Ji Soon [University of Ulsan, Ulsan (Korea, Republic of)

2017-01-15

Fe-TiB{sub 2} powder was synthesized in-situ by the planetary ball milling and subsequent heat-treatment of an iron boride (FeB) and titanium hydride (TiH{sub 2}) powder mixture. Mechanical activation of the (FeB+TiH{sub 2}) powder mixtures was observed after a milling time of 3 hours at 700 rpm of rotation speed, but activation was not the same after 1 hour milling time. The particle size of the (FeB+ TiH{sub 2}) powder mixture was reduced to the nanometer scale, and each constituent was homogeneously distributed. A sharp exothermic peak was observed at a lower temperature (749 ℃) on the DSC curves for the (FeB+TiH{sub 2}) powder mixture milled for 3 hours, compared to the one milled for 1 hour (774 ℃). These peaks were confirmed to have resulted from the formation reaction of the TiB{sub 2} phase, from Ti and B elements in the FeB. The Fe-TiB{sub 2} composite powder fabricated in situ exhibited only two phases of Fe and TiB{sub 2} with homogeneous distribution. The size of the TiB{sub 2} particulates in the Fe matrix was less than 5 nm.

Free Vibration Analysis of a Spinning Flexible DISK-SPINDLE System Supported by Ball Bearing and Flexible Shaft Using the Finite Element Method and Substructure Synthesis

Science.gov (United States)

JANG, G. H.; LEE, S. H.; JUNG, M. S.

2002-03-01

Free vibration of a spinning flexible disk-spindle system supported by ball bearing and flexible shaft is analyzed by using Hamilton's principle, FEM and substructure synthesis. The spinning disk is described by using the Kirchhoff plate theory and von Karman non-linear strain. The rotating spindle and stationary shaft are modelled by Rayleigh beam and Euler beam respectively. Using Hamilton's principle and including the rigid body translation and tilting motion, partial differential equations of motion of the spinning flexible disk and spindle are derived consistently to satisfy the geometric compatibility in the internal boundary between substructures. FEM is used to discretize the derived governing equations, and substructure synthesis is introduced to assemble each component of the disk-spindle-bearing-shaft system. The developed method is applied to the spindle system of a computer hard disk drive with three disks, and modal testing is performed to verify the simulation results. The simulation result agrees very well with the experimental one. This research investigates critical design parameters in an HDD spindle system, i.e., the non-linearity of a spinning disk and the flexibility and boundary condition of a stationary shaft, to predict the free vibration characteristics accurately. The proposed method may be effectively applied to predict the vibration characteristics of a spinning flexible disk-spindle system supported by ball bearing and flexible shaft in the various forms of computer storage device, i.e., FDD, CD, HDD and DVD.

Processing of Polysulfone to Free Flowing Powder by Mechanical Milling and Spray Drying Techniques for Use in Selective Laser Sintering

Directory of Open Access Journals (Sweden)

Nicolas Mys

2016-04-01

Full Text Available Polysulfone (PSU has been processed into powder form by ball milling, rotor milling, and spray drying technique in an attempt to produce new materials for Selective Laser Sintering purposes. Both rotor milling and spray drying were adept to make spherical particles that can be used for this aim. Processing PSU pellets by rotor milling in a three-step process resulted in particles of 51.8 μm mean diameter, whereas spray drying could only manage a mean diameter of 26.1 μm. The resulting powders were characterized using Differential Scanning Calorimetry (DSC, Gel Permeation Chromatography (GPC and X-ray Diffraction measurements (XRD. DSC measurements revealed an influence of all processing techniques on the thermal behavior of the material. Glass transitions remained unaffected by spray drying and rotor milling, yet a clear shift was observed for ball milling, along with a large endothermic peak in the high temperature region. This was ascribed to the imparting of an orientation into the polymer chains due to the processing method and was confirmed by XRD measurements. Of all processed powder samples, the ball milled sample was unable to dissolve for GPC measurements, suggesting degradation by chain scission and subsequent crosslinking. Spray drying and rotor milling did not cause significant degradation.

The coercivity mechanism of Pr–Fe–B nanoflakes prepared by surfactant-assisted ball milling

Energy Technology Data Exchange (ETDEWEB)

Zuo, Wen-Liang, E-mail: wlzuo@iphy.ac.cn; Zhang, Ming; Niu, E.; Shao, Xiao-Ping; Hu, Feng-Xia; Sun, Ji-Rong; Shen, Bao-Gen, E-mail: shenbg@aphy.iphy.ac.cn

2015-09-15

The strong (00l) textured Pr{sub 12+x}Fe{sub 82−x}B{sub 6} (x=0, 1, 2, 3, 4) nanoflakes with high coercivity were prepared by surfactant-assisted ball milling (SABM). The thickness and length of the flakes are mainly in the range of 50−200 nm and 0.5−2 μm, respectively. A coercivity of 4.16 kOe for Pr{sub 15}Fe{sub 79}B{sub 6} nanoflakes was obtained, which is the maximum coercivity of R{sub 2}Fe{sub 14}B (R=Pr, Nd) nanoflakes or nanoparticles reported up to now. The results of XRD and SEM for the aligned Pr{sub 15}Fe{sub 79}B{sub 6} nanoflakes indicate that a strong (00l) texture is obtained and the easy magnetization direction is parallel to the surface of the flakes. The angular dependence of coercivity for aligned sample indicates that the coercivity mechanism of the as-milled nanoflakes is mainly dominated by domain wall pinning. Meanwhile, the field dependence of coercivity, isothermal (IRM) and dc demagnetizing (DCD) remanence curves also indicate that the coercivity is mainly determined by domain wall pinning, and nucleation also has an important effect. In addition, the mainly interaction of flakes is dipolar coupling. The research of coercivity mechanism for Pr{sub 15}Fe{sub 79}B{sub 6} nanoflakes is important for guidance the further increase its value, and is useful for the future development of the high performance nanocomposite magnets and soft/hard exchange spring magnets. - Highlights: • A coercivity of 4.16 kOe for Pr{sub 15}Fe{sub 79}B{sub 6} nanoflakes was obtained. • The strong (00l) textured is obtained for Pr{sub 15}Fe{sub 79}B{sub 6} nanoflakes. • The interaction of nanoflakes is mainly dipolar coupling. • Domain wall pinning is the mainly coercivity mechanism.

Formation of ultra-fine grained SUS316L steels by ball-milling and their mechanical properties after neutron irradiation

International Nuclear Information System (INIS)

Zheng, Y.J.; Yamasaki, T.; Fukami, T.; Terasawa, M.; Mitamura, T.

2003-01-01

In order to overcome the irradiation embrittlement in austenitic stainless steels, ultra-fine grained SUS316L steels with very fine TiC particles have been developed. The SUS316L-TiC nanocomposite powders having 1.0 to 2.0 mass% TiC were prepared by ball-milling SUS316L-TiC powder mixtures for 125 h in an argon gas atmosphere. The milled powders were consolidated by hot isostatic pressing (HIP) under a pressure of 200 MPa at temperatures between 700 and 1000 C, and the bulk materials with grain sizes between 100 and 400 nm have been produced. The possibility of using fine-grained TiC particles to pin grain boundaries and thereby maintain the ultra-fine grained structures has been discussed. In order to clarify the effects of the neutron irradiation on mechanical properties of the ultra-fine grained SUS316L steels, Vickers microhardness measurements were performed before and after the irradiation of 1.14 x 10 23 n/m 2 and 1.14 x 10 24 n/m 2 . The hardness increased with increasing the dose of the irradiation. However, these increasing rates of the ultra-fine grained steels were much smaller than those of the coarse-grained SUS316L steels having grain sizes between 13 and 50 μm. (orig.)

Structure and electrochemical hydrogen storage properties of Ti2Ni alloy synthesized by ball milling

International Nuclear Information System (INIS)

Hosni, B.; Li, X.; Khaldi, C.; ElKedim, O.; Lamloumi, J.

2014-01-01

Highlights: • The Ti 2 Ni alloy activation requires only one cycle of charge and discharge, regardless of the temperature. • By increasing the temperature the capacity loss, undergoes an increase and it is more pronounced for the 60 °C. • A good correlation is found between the evolutions of the different electrochemical parameters according to the temperature. - Abstract: The structure and the electrochemical hydrogen storage properties of amorphous Ti 2 Ni alloy synthesized by ball milling and used as an anode in nickel–metal hydride batteries were studied. Nominal Ti 2 Ni was synthesized under argon atmosphere at room temperature using a planetary high-energy ball mill. The structural and morphological characterization of the amorphous Ti 2 Ni alloy is carried out by X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The electrochemical characterization of the Ti 2 Ni electrodes is carried out by the galvanostatic charging and discharging, the constant potential discharge, the open circuit potential and the potentiodynamic polarization techniques. The Ti 2 Ni alloy activation requires only one cycle of charge and discharge, regardless of the temperature. The electrochemical discharge capacity of the Ti 2 Ni alloy, during the first eight cycles, and at a temperature of 30 °C, remained practically unchanged and a good held cycling is observed. By increasing the temperature, the electrochemical discharge capacity loss after eight cycles undergoes an increase and it is more pronounced for the temperature 60 °C. At 30 °C, the anodic corrosion current density is 1 mA cm −2 and then it undergoes a rapid drop, remaining substantially constant (0.06 mA cm −2 ) in the range 40–60 °C, before undergoing a slight increase to 70 °C (0.3 mA cm −2 ). This variation is in good agreement with the maximum electrochemical discharge capacity values found for the different temperatures. By increasing the

Hydrogen storage performances of LaMg{sub 11}Ni + x wt% Ni (x = 100, 200) alloys prepared by mechanical milling

Energy Technology Data Exchange (ETDEWEB)

Zhang, Yanghuan, E-mail: zhangyh59@sina.com [Key Laboratory of Integrated Exploitation of Baiyun Obo Multi-Metal Resources, Inner Mongolia University of Science and Technology, Baotou 014010 (China); Department of Functional Material Research, Central Iron and Steel Research Institute, Beijing 100081 (China); Wang, Haitao [Key Laboratory of Integrated Exploitation of Baiyun Obo Multi-Metal Resources, Inner Mongolia University of Science and Technology, Baotou 014010 (China); Department of Functional Material Research, Central Iron and Steel Research Institute, Beijing 100081 (China); Zhai, Tingting; Yang, Tai; Yuan, Zeming; Zhao, Dongliang [Department of Functional Material Research, Central Iron and Steel Research Institute, Beijing 100081 (China)

2015-10-05

Highlights: • Amorphous and nanostructured alloys were prepared by mechanical milling. • The maximum discharge capacity of ball milled alloys reaches to 1053.5 mA h/g. • The addition of Ni significantly increases the discharge capacity. • Increasing milling time reduces the kinetic performances of ball milled alloys. - Abstract: In order to improve the hydrogen storage performances of Mg-based materials, LaMg{sub 11}Ni alloy was prepared by vacuum induction melting. Then the nanocrystalline/amorphous LaMg{sub 11}Ni + x wt% Ni (x = 100, 200) hydrogen storage alloys were synthesized by ball milling technology. The structure characterizations of the alloys were carried out by X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The electrochemical hydrogen storage characteristics were tested by using programmed control battery testing system. The electrochemical impedance spectra (EIS), potentiodynamic polarization curves and potential-step curves were also plotted by an electrochemical workstation (PARSTAT 2273). The results indicate that the as-milled alloys exhibit a nanocrystalline and amorphous structure, and the amorphization degree of the alloys visibly increases with extending milling time. Prolonging the milling duration markedly enhances the electrochemical discharge capacity and cyclic stability of the alloys. The electrochemical kinetics, including high rate discharge ability (HRD), charge transfer rate, limiting current density (I{sub L}), hydrogen diffusion coefficient (D), monotonously decrease with milling time prolonging.

Influence of Process Control Agent on Characterization and Structure of Micron Chitosan Powders Prepared by Ball Milling Method

Directory of Open Access Journals (Sweden)

ZHANG Chuan-jie

2016-12-01

Full Text Available With ethyl alcohol or distilled water as process control agent (PCA, micron chitosan powder was prepared by ball milling method. The yield rate, particle size distribution, micro morphology, viscosity average molecular mass, chemical and crystal structures, and thermal properties of these different micron chitosan powders were measured. The results indicate that the yield rate of micron chitosan powders prepared with ethyl alcohol as PCA increases significantly, and improves to 94.7% from 25% while the amount of ethyl alcohol is 0.75mL/g. The particle size distribution of micron chitosan powder prepared with ethyl alcohol as PCA is concentrated, while the D50 and D90 in size are 824nm and 1629nm respectively. Chitosan do not react with ethyl alcohol used as PCA, but the viscosity average molecular mass of prepared micron chitosan powder decreases by 23%, the crystal structures are destroyed slightly, and its thermal stability is slightly weakened.

Phase evolution during early stages of mechanical alloying of Cu–13 wt.% Al powder mixtures in a high-energy ball mill

International Nuclear Information System (INIS)

Dudina, Dina V.; Lomovsky, Oleg I.; Valeev, Konstantin R.; Tikhov, Serguey F.; Boldyreva, Natalya N.; Salanov, Aleksey N.; Cherepanova, Svetlana V.; Zaikovskii, Vladimir I.; Andreev, Andrey S.; Lapina, Olga B.; Sadykov, Vladislav A.

2015-01-01

Highlights: • Phase formation during early stages of Cu–Al mechanical alloying was studied. • The products of mechanical alloying are of highly non-equilibrium character. • X-ray amorphous phases are present in the products of mechanical alloying. • An Al-rich X-ray amorphous phase is distributed between the crystallites. - Abstract: We report the phase and microstructure evolution of the Cu–13 wt.% Al mixture during treatment in a high-energy planetary ball mill with a particular focus on the early stages of mechanical alloying. Several characterization techniques, including X-ray diffraction phase analysis, nuclear magnetic resonance spectroscopy, differential dissolution, thermal analysis, and electron microscopy/elemental analysis, have been combined to study the evolution of the phase composition of the mechanically alloyed powders and describe the microstructure of the multi-phase products of mechanical alloying at different length scales. The following reaction sequence has been confirmed: Cu + Al → CuAl 2 (+Cu) → Cu 9 Al 4 + (Cu) → Cu(Al). The phase evolution was accompanied by the microstructure changes, the layered structure of the powder agglomerates disappearing with milling time. This scheme is further complicated by the processes of copper oxidation, reduction of copper oxides by metallic aluminum, and by variation of the stoichiometry of Cu(Al) solid solutions with milling time. Substantial amounts of X-ray amorphous phases were detected as well. Differential dissolution technique has revealed that a high content of aluminum in the Cu(Al) solid solution-based powders is due to the presence of Al-rich phases distributed between the Cu(Al) crystallites

Ball-milling synthesis of ZnO@sulphur/carbon nanotubes and Ni(OH)_2@sulphur/carbon nanotubes composites for high-performance lithium-sulphur batteries

International Nuclear Information System (INIS)

Gu, Xingxing; Tong, Chuan-jia; Wen, Bo; Liu, Li-min; Lai, Chao; Zhang, Shanqing

2016-01-01

Highlights: • Metal oxides or hydroxides coating sulfur-based composite are successfully prepared. • Large-scale synthesis can be realized via the facile wet ball-milling strategy. • Density functional theory (DFT) calculation is applied to calculate adsorption energy. • ZnO exhibits a higher adsorption energy for Li_2S_8 than that Ni(OH)_2. • ZnO@sulphur/carbon nanotubes composite show excellent cycle and discharge performance. - Abstract: Zinc oxide wrapped sulphur/carbon nanotubes (ZnO@S/CNT) and nickel hydroxide wrapped sulphur/carbon nanotubes (Ni(OH)_2@S/CNT) nanocomposites are prepared using a simple, low cost and scalable ball-milling method. As the cathodes in Li-S batteries, the as-prepared ZnO@S/CNT composite illustrates a superior high initial capacity of 1663 mAh g"−"1 at a charge/discharge rate of 160 mA g"−"1, and maintains a reversible capacity at approximately 942 mAh g"−"1 after 70 cycles. While for Ni(OH)_2@S/CNT composites, its initial capacity is also as high as 1331 mAh g"−"1, but a poorer cycling stability is presented. When the charge/discharge current is increased to 1600 mA g"−"1, a high reversible capacity of 698 mAh g"−"1 after 200 cycles still can be obtained for the ZnO@S/CNT composite, far better than that of Ni(OH)_2@S/CNT composites. The better cycling performance and high discharge capacity can be attributed to the strong interactions between ZnO and S_x"2"− species, which is verified by the density functional theory (DFT) calculation result that the ZnO exhibits a higher adsorption energy for Li_2S_8 than the Ni(OH)_2.

Surface modification of calcined kaolin with toluene diisocyanate based on high energy ball milling

International Nuclear Information System (INIS)

Yuan, Yongbing; Chen, Hongling; Lin, Jinbin; Ji, Yan

2013-01-01

The surface of calcined kaolin particle was modified with toluene diisocyanate (TDI) by using high energy ball milling. The prepared hybrids were characterized by FT-IR, MAS NMR, thermal analysis (TGA-DSC), static water contact angle (CA), apparent viscosity and transmission electron microscopy (TEM). FT-IR and MAS NMR spectra demonstrated that TDI molecules were chemically anchored to kaolin surface after modification. The results of thermal analysis showed that the maximum grafting ratio reached up to 446.61% when the mass ratio of TDI/kaolin was 0.5:1.0, and CA measurements revealed that the resultant hybrids exhibited strong hydrophobicity (148.82°). Apparent viscosity and TEM were employed to examine the dispersion properties of blank and modified kaolin particles in poly (dimenthylsiloxane) matrix. The results illustrated that the dispersion stability depended strongly on the grafting ratio of TDI, neither too low nor too high achieved uniform and stable dispersion, and the favorable grafting ratio was obtained when the mass ratio of TDI/kaolin was 0.2:1.0. Further modification of TDI/kaolin (mass ration of TDI/kaolin, 1.0:1.0) particles with bis(aminopropyl)-terminated-poly(dimethylsiloxane) (APS) was also investigated. TEM evidenced that the dispersion properties of the obtained TDI/APS/kaolin particles were remarkably improved in octamethyl cyclotetrasiloxane compared with the original TDI/kaolin particles.

Surface modification of calcined kaolin with toluene diisocyanate based on high energy ball milling

Energy Technology Data Exchange (ETDEWEB)

Yuan, Yongbing; Chen, Hongling, E-mail: hlchen@njut.edu.cn; Lin, Jinbin; Ji, Yan

2013-11-01

The surface of calcined kaolin particle was modified with toluene diisocyanate (TDI) by using high energy ball milling. The prepared hybrids were characterized by FT-IR, MAS NMR, thermal analysis (TGA-DSC), static water contact angle (CA), apparent viscosity and transmission electron microscopy (TEM). FT-IR and MAS NMR spectra demonstrated that TDI molecules were chemically anchored to kaolin surface after modification. The results of thermal analysis showed that the maximum grafting ratio reached up to 446.61% when the mass ratio of TDI/kaolin was 0.5:1.0, and CA measurements revealed that the resultant hybrids exhibited strong hydrophobicity (148.82°). Apparent viscosity and TEM were employed to examine the dispersion properties of blank and modified kaolin particles in poly (dimenthylsiloxane) matrix. The results illustrated that the dispersion stability depended strongly on the grafting ratio of TDI, neither too low nor too high achieved uniform and stable dispersion, and the favorable grafting ratio was obtained when the mass ratio of TDI/kaolin was 0.2:1.0. Further modification of TDI/kaolin (mass ration of TDI/kaolin, 1.0:1.0) particles with bis(aminopropyl)-terminated-poly(dimethylsiloxane) (APS) was also investigated. TEM evidenced that the dispersion properties of the obtained TDI/APS/kaolin particles were remarkably improved in octamethyl cyclotetrasiloxane compared with the original TDI/kaolin particles.

Experimental Analysis of Damping and Tribological Characteristics of Nano-CuO Particle Mixed Lubricant in Ball Bearings

Science.gov (United States)

Prakash, E.; Sivakumar, K.

2015-12-01

Experimental analysis of damping capacity and tribological characteristics of nano CuO added Servosystem 68 lubricant is attempted. CuO nano particles were synthesized by aqueous precipitation method and characterized. Prior to dispersion into lubricant, CuO nano particles were coated with 0.2 wt.% surfactant (Span-80) to stabilize the nano fluid. Tribological characteristics of particle added lubricant were tested in ASTM D 4172 four ball wear tester. Scanning electron microscopy test results of worn surfaces of nano CuO particle added lubricant were smoother than base lubricant. The particle added lubricant was applied in a new ball bearing and three defected ball bearings. When particle added lubricant was used, the ball defected bearing's vibration amplitude was reduced by 21.94% whereas it was 16.46% for new bearing and was ≤ 11% for other defected bearings. The formation of protection film of CuO over ball surface and regime of full film lubrication near the ball zone were observed to be reason for improved damping of vibrations.

Mechanochemical Ring-Opening Polymerization of Lactide: Liquid-Assisted Grinding for the Green Synthesis of Poly(lactic acid) with High Molecular Weight.

Science.gov (United States)

Ohn, Nuri; Shin, Jihoon; Kim, Sung Sik; Kim, Jeung Gon

2017-09-22

Mechanochemical polymerization of lactide is carried out by using ball milling. Mechanical energy from collisions between the balls and the vessel efficiently promotes an organic-base-mediated metal- and solvent-free solid-state polymerization. Investigation of the parameters of the ball-milling synthesis revealed that the degree of lactide ring-opening polymerization could be modulated by the ball-milling time, vibration frequency, mass of the ball media, and liquid-assisted grinding. Liquid-assisted grinding was found to be an especially important factor for achieving a high degree of mechanochemical polymerization. Although polymer-chain scission from the strong collision energy prevented mechanical-force-driven high-molecular-weight polymer synthesis, the addition of only a small amount of liquid enabled sufficient energy dissipation and poly(lactic acid) was thereby obtained with a molecular weight of over 1×10 5  g mol -1 . © 2017 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim.

Fabrication and characterization of Cu/YSZ cermet high-temperature electrolysis cathode material prepared by high-energy ball-milling method

International Nuclear Information System (INIS)

Lee, Sungkyu; Kang, Kyoung-Hoon; Kim, Jong-Min; Hong, Hyun Seon; Yun, Yongseung; Woo, Sang-Kook

2008-01-01

Cu/YSZ composites (40 and 60 vol.% Cu powder with balance YSZ) was successfully fabricated by high-energy ball-milling of Cu and YSZ powders at 400 rpm for 24 h, pressing into pellets (O 13 mm x 2 mm) and subsequent sintering process at 900 deg. C under flowing 5%-H 2 /Ar gas for use as cermet cathode material of high-temperature electrolysis (HTE) of water vapor in a more economical way compared with conventional Ni/YSZ cermet cathode material. The Cu/YSZ composite powders thus synthesized and sintered were characterized using various analytical tools such as XRD, SEM, and laser diffraction and scattering method. Electrical conductivity of sintered Cu/YSZ cermet pellets thus fabricated was measured using 4-probe technique and compared with that of Ni/YSZ cermets. The effect of composites composition on the electrical conductivity was investigated and marked increase in electrical conductivity for copper contents greater than 40 vol.% in the composite was explained by percolation threshold

Structure and electrochemical hydrogen storage properties of Ti{sub 2}Ni alloy synthesized by ball milling

Energy Technology Data Exchange (ETDEWEB)

Hosni, B. [Equipe des Hydrures Métalliques, Laboratoire de Mécanique, Matériaux et Procédés, Ecole Nationale Supérieure d’Ingénieurs de Tunis, ENSIT Ex ESSTT, Université de Tunis, 5 Avenue Taha Hussein, 1008 Tunis (Tunisia); Li, X. [FEMTO-ST, MN2S, Université de Technologie de Belfort-Montbéliard, Site de Sévenans, 90010 Belfort cedex (France); Khaldi, C., E-mail: chokri.khaldi@esstt.rnu.tn [Equipe des Hydrures Métalliques, Laboratoire de Mécanique, Matériaux et Procédés, Ecole Nationale Supérieure d’Ingénieurs de Tunis, ENSIT Ex ESSTT, Université de Tunis, 5 Avenue Taha Hussein, 1008 Tunis (Tunisia); ElKedim, O. [FEMTO-ST, MN2S, Université de Technologie de Belfort-Montbéliard, Site de Sévenans, 90010 Belfort cedex (France); Lamloumi, J. [Equipe des Hydrures Métalliques, Laboratoire de Mécanique, Matériaux et Procédés, Ecole Nationale Supérieure d’Ingénieurs de Tunis, ENSIT Ex ESSTT, Université de Tunis, 5 Avenue Taha Hussein, 1008 Tunis (Tunisia)

2014-12-05

Highlights: • The Ti{sub 2}Ni alloy activation requires only one cycle of charge and discharge, regardless of the temperature. • By increasing the temperature the capacity loss, undergoes an increase and it is more pronounced for the 60 °C. • A good correlation is found between the evolutions of the different electrochemical parameters according to the temperature. - Abstract: The structure and the electrochemical hydrogen storage properties of amorphous Ti{sub 2}Ni alloy synthesized by ball milling and used as an anode in nickel–metal hydride batteries were studied. Nominal Ti{sub 2}Ni was synthesized under argon atmosphere at room temperature using a planetary high-energy ball mill. The structural and morphological characterization of the amorphous Ti{sub 2}Ni alloy is carried out by X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The electrochemical characterization of the Ti{sub 2}Ni electrodes is carried out by the galvanostatic charging and discharging, the constant potential discharge, the open circuit potential and the potentiodynamic polarization techniques. The Ti{sub 2}Ni alloy activation requires only one cycle of charge and discharge, regardless of the temperature. The electrochemical discharge capacity of the Ti{sub 2}Ni alloy, during the first eight cycles, and at a temperature of 30 °C, remained practically unchanged and a good held cycling is observed. By increasing the temperature, the electrochemical discharge capacity loss after eight cycles undergoes an increase and it is more pronounced for the temperature 60 °C. At 30 °C, the anodic corrosion current density is 1 mA cm{sup −2} and then it undergoes a rapid drop, remaining substantially constant (0.06 mA cm{sup −2}) in the range 40–60 °C, before undergoing a slight increase to 70 °C (0.3 mA cm{sup −2}). This variation is in good agreement with the maximum electrochemical discharge capacity values found for the

Ball-milling and AlB2 addition effects on the hydrogen sorption properties of the CaH2 + MgB2 system

International Nuclear Information System (INIS)

Schiavo, B.; Girella, A.; Agresti, F.; Capurso, G.; Milanese, C.

2011-01-01

Research highlights: → Calcium hydride + magnesium-aluminum borides as candidates for hydrogen storage. → Long time ball milling improves hydrogen sorption kinetics of the CaH 2 +MgB 2 system. → Coexistence of MgB 2 and AlB 2 does not improve hydrogen sorption performances. → Total substitution of MgB 2 with AlB 2 improves the system kinetics and reversibility. → Below 400 deg. C almost the full hydrogen capacity of the CaH 2 + AlB 2 system is reached. - Abstract: Among the borohydrides proposed for solid state hydrogen storage, Ca(BH 4 ) 2 is particularly interesting because of its favourable thermodynamics and relatively cheap price. Composite systems, where other species are present in addition to the borohydride, show some advantages in hydrogen sorption properties with respect to the borohydrides alone, despite a reduction of the theoretical storage capacity. We have investigated the milling time influence on the sorption properties of the CaH 2 + MgB 2 system from which Ca(BH 4 ) 2 and MgH 2 can be synthesized by hydrogen absorption process. Manometric and calorimetric measurements showed better kinetics for long time milled samples. We found that the total substitution of MgB 2 with AlB 2 in the starting material can improve the sorption properties significantly, while the co-existence of both magnesium and aluminum borides in the starting mixture did not cause any improvement. Rietveld refinements of the X-ray powder diffraction spectra were used to confirm the hypothesized reactions.

Ball Bearing Stiffnesses- A New Approach Offering Analytical Expressions

Science.gov (United States)

Guay, Pascal; Frikha, Ahmed

2015-09-01

Space mechanisms use preloaded ball bearings in order to withstand the severe vibrations during launch.The launch strength requires the calculation of the bearing stiffness, but this calculation is complex. Nowadays, there is no analytical expression that gives the stiffness of a bearing. Stiffness is computed using an iterative algorithm such as Newton-Raphson, to solve the nonlinear system of equations.This paper aims at offering a simplified analytical approach, based on the assumption that the contact angle is constant. This approach gives analytical formulas of the stiffness of preloaded ball bearing.

Improved oral bioavailability of probucol by dry media-milling.

Science.gov (United States)

Li, Jia; Yang, Yan; Zhao, Meihui; Xu, Hui; Ma, Junyuan; Wang, Shaoning

2017-09-01

The polymer/probucol co-milled mixtures were prepared to improve drug dissolution rate and oral bioavailability. Probucol, a BCS II drug, was co-milled together with Copovidone (Kollidon VA64, VA64), Soluplus, or MCC using the dry media-milling process with planetary ball-milling equipment. The properties of the milled mixtures including morphology, crystal form, vitro drug dissolution and in vivo oral bioavailability in rats were evaluated. Probucol existed as an amorphous in the matrix of the co-milled mixtures containing VA64, which helped to enhance drug dissolution. The ternary mixture composed of VA64, RH40, and probucol showed increased dissolution rates in both sink and non-sink conditions. It also had a higher oral bioavailability compared to the reference formulation. Dry-media milling of binary or ternary mixtures composed of drug, polymer and surfactant possibly have wide applications to improve dissolution rate and oral bioavailability of water-insoluble drugs. Copyright © 2017 Elsevier B.V. All rights reserved.

DEM modeling of ball mills with experimental validation: influence of contact parameters on charge motion and power draw

Science.gov (United States)

Boemer, Dominik; Ponthot, Jean-Philippe

2017-01-01

Discrete element method simulations of a 1:5-scale laboratory ball mill are presented in this paper to study the influence of the contact parameters on the charge motion and the power draw. The position density limit is introduced as an efficient mathematical tool to describe and to compare the macroscopic charge motion in different scenarios, i.a. with different values of the contact parameters. While the charge motion and the power draw are relatively insensitive to the stiffness and the damping coefficient of the linear spring-slider-damper contact law, the coefficient of friction has a strong influence since it controls the sliding propensity of the charge. Based on the experimental calibration and validation by charge motion photographs and power draw measurements, the descriptive and predictive capabilities of the position density limit and the discrete element method are demonstrated, i.e. the real position of the charge is precisely delimited by the respective position density limit and the power draw can be predicted with an accuracy of about 5 %.

Fabrication of Al-20 wt%Si powder using scrap Si by ultra high-energy milling process

Energy Technology Data Exchange (ETDEWEB)

Kang, Won-Kyung [Division of Advanced Materials Engineering and Institute for Rare Metals, Kongju National University, 275, Budae-dong, Cheonan, Chungnam 330-717 (Korea, Republic of); Y Latin-Small-Letter-Dotless-I lmaz, Fikret [Department of Physics, Faculty of Art and Science, Gaziosmanpasa University, Tasliciftlik Campus, 60240 Tokat (Turkey); Kim, Hyo-Seob; Koo, Jar-Myung [Division of Advanced Materials Engineering and Institute for Rare Metals, Kongju National University, 275, Budae-dong, Cheonan, Chungnam 330-717 (Korea, Republic of); Hong, Soon-Jik, E-mail: hongsj@kongju.ac.kr [Division of Advanced Materials Engineering and Institute for Rare Metals, Kongju National University, 275, Budae-dong, Cheonan, Chungnam 330-717 (Korea, Republic of)

2012-09-25

Highlights: Black-Right-Pointing-Pointer High energy ball milling process has been successfully employed to produce Al-20Si alloy using scrap Si powders. Black-Right-Pointing-Pointer Fully finer and homogenous structure could be achieved after 60 min of milling time. Black-Right-Pointing-Pointer Si particles were not dissolved but uniformly dispersed in the Al matrix in a milled state. Black-Right-Pointing-Pointer The hardness of as-milled Al-20Si powder increased steadily with the increase of milling time. Black-Right-Pointing-Pointer Grain size and dispersion strengthening are two mechanisms being responsible for hardness increment. - Abstract: In this study, microstructural evolution and mechanical properties of Al-20 wt%Si and pure Al powders fabricated by ultra high-energy ball milling technique were investigated as a function of milling time. The microstructure and mechanical properties of the as-milled powders were examined by scanning electron microscope (SEM), energy dispersive spectrometry (EDS), X-ray diffractometer (XRD) and Vickers hardness tester. SEM observation showed that the particle size increased at an early stage of milling, and then decreased drastically with further milling. XRD and cross-sectional EDS-mapping analyses revealed that Si particles were not dissolved but uniformly dispersed in the Al matrix in a milled state. Vickers hardness of both pure Al and Al-Si powder increases with milling time, which attributes to the grain size strengthening and dispersion strengthening.

Magnetic interactions in high-energy ball-milled NiZnFe2O4/SiO2 composites

International Nuclear Information System (INIS)

Pozo Lopez, G.; Silvetti, S.P.; Urreta, S.E.; Cabanillas, E.D.

2007-01-01

Composites Ni 0.5 Zn 0.5 Fe 2 O 4 /SiO 2 are obtained after high-energy ball milling precursor oxides, in stoichiometric proportions, for 200 h at room temperature and further isothermal annealing for 1 h at 1273 K, under air and argon atmosphere, respectively. After 200 h grinding, a complex microstructure develops with small hematite crystals mixed with SiO 2 and remanent NiO and ZnO particles, and very small NiZn ferrite clusters, reaching a mean size of ∼9 nm. The high temperature treatments remove the hematite grains from the powder and promote the growth of NiZn ferrite grains to reach mean sizes nearly ∼20 nm. For treatments in oxidizing atmospheres, the major phases are SiO 2 and NiZn ferrite, while for annealing in Ar a new phase appears, fayalite, which is paramagnetic at room temperature. The M-H loops are all well described by the sum of a ferromagnetic and a superparamagnetic-like contribution. The observed properties are interpreted considering the different magnetic phases obtained, their crystal sizes and their mutual interactions

An Investigation of Finite Element Analysis (FEA on Piezoelectric Compliance in Ultrasonic Vibration Assisted Milling (UVAM

Directory of Open Access Journals (Sweden)

Ibrahim Rasidi

2018-01-01

Full Text Available Finite element analysis for piezoelectric actuator has been developed in Ansys Software which are a program that can analyses and simulate the dynamic behaviour of piezoelectric. The Ultrasonic Vibration assisted Milling (UVAM experimental having a difficulty to investigate the effect of vibration mechanism where existence of error in material, mechanism and attachment of piezoelectric thus affect the amplitude and frequency of mechanical compliance during the machining of UVAM. This paper will investigate the modelling of piezoelectric compliance and follow the procedures of FEA to accurately predict the dynamic behaviour of compliance. The parameters for simulation of piezoelectric are voltage, electromechanical coupling and frequency. The compliance mechanism is model by using SolidWorks 2014 and imported to Ansys Mechanical APDL Software were the piezoelectric are embedded on the mechanism. Modal analysis and harmonic analysis has been used in order to obtain the mode shape and displacement. The displacement of the compliance mechanism will be compare between simulation and experimental. The dynamic behaviour was discussed in simulation to study the reliability of the compliance mechanism before it safely used in UVAM.

C, N co-doped TiO{sub 2}/TiC{sub 0.7}N{sub 0.3} composite coatings prepared from TiC{sub 0.7}N{sub 0.3} powder using ball milling followed by oxidation

Energy Technology Data Exchange (ETDEWEB)

Hao, Liang, E-mail: haoliang@tust.edu.cn [Tianjin Key Lab of Integrated Design and On-line Monitoring for Light Industry & Food Machinery and Equipment, Tianjin (China); College of Mechanical Engineering, Tianjin University of Science & Technology, No. 1038 Dagu Nanlu, Hexi District, Tianjin 300222 (China); Wang, Zhenwei, E-mail: 1004329228@qq.com [School of Naval Architecture and Ocean Engineering, Harbin Institute of Technology, Weihai, No. 2, Wenhua West Road, Weihai 264209 (China); Zheng, Yaoqing, E-mail: 13612177268@163.com [College of Mechanical Engineering, Tianjin University of Science & Technology, No. 1038 Dagu Nanlu, Hexi District, Tianjin 300222 (China); Li, Qianqian, E-mail: 1482471595@qq.com [College of Mechanical Engineering, Tianjin University of Science & Technology, No. 1038 Dagu Nanlu, Hexi District, Tianjin 300222 (China); Guan, Sujun, E-mail: sujunguan1221@gmail.com [College of Mechanical Engineering & Graduate School, Chiba University, 1-33, Yayoi-cho, Inage-ku, Chiba 263-8522 (Japan); Zhao, Qian, E-mail: zhaoqian@tust.edu.cn [Tianjin Key Lab of Integrated Design and On-line Monitoring for Light Industry & Food Machinery and Equipment, Tianjin (China); College of Mechanical Engineering, Tianjin University of Science & Technology, No. 1038 Dagu Nanlu, Hexi District, Tianjin 300222 (China); Cheng, Lijun, E-mail: chenglijun@tust.edu.cn [Tianjin Key Lab of Integrated Design and On-line Monitoring for Light Industry & Food Machinery and Equipment, Tianjin (China); College of Mechanical Engineering, Tianjin University of Science & Technology, No. 1038 Dagu Nanlu, Hexi District, Tianjin 300222 (China); Lu, Yun, E-mail: luyun@faculty.chiba-u.jp [College of Mechanical Engineering & Graduate School, Chiba University, 1-33, Yayoi-cho, Inage-ku, Chiba 263-8522 (Japan); Liu, Jizi, E-mail: jzliu@njust.edu.cn [Herbert Gleiter Institute of Nanoscience, Nanjing University of Science and Technology, No. 200, Xiaolingwei Street, Nanjing 210094 (China)

2017-01-01

Highlights: • TiO{sub 2}/TiC{sub 0.7}N{sub 0.3} coatings were prepared by ball milling followed by oxidation. • In situ co-doping of C and N with simultaneous TiO{sub 2} formation was observed. • Improved photocatalytic activity under UV/visible light was noticed. • Synergism in co-doping and heterojunction formation promoted carrier separation. - Abstract: Ball milling followed by heat oxidation was used to prepared C, N co-doped TiO{sub 2} coatings on the surfaces of Al{sub 2}O{sub 3} balls from TiC{sub 0.7}N{sub 0.3} powder. The as-prepared coatings were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS) and ultraviolet-visible spectrophotometer (UV–vis). The results show that continuous TiC{sub 0.7}N{sub 0.3} coatings were formed after ball milling. C, N co-doped TiO{sub 2}/TiC{sub 0.7}N{sub 0.3} composite coatings were prepared after the direct oxidization of TiC{sub 0.7}N{sub 0.3} coatings in the atmosphere. However, TiO{sub 2} was hardly formed in the surface layer of TiC{sub 0.7}N{sub 0.3} coatings within a depth less than 10 nm during the heat oxidation of TiC{sub 0.7}N{sub 0.3} coatings in carbon powder. Meanwhile, the photocatalytic activity evaluation of these coatings was conducted under the irradiation of UV and visible light. All the coatings showed photocatalytic activity in the degradation of MB no matter under the irradiation of UV or visible light. The C, N co-doped TiO{sub 2}/TiC{sub 0.7}N{sub 0.3} composite coatings showed the most excellent performance. The enhancement under visible light irradiation should attribute to the co-doping of carbon and nitrogen, which enhances the absorption of visible light. The improvement of photocatalytic activity under UV irradiation should attribute to the synergistic effect of C, N co-doping, the formation of rutile-anatase mixed phases and the TiO{sub 2}/TiC{sub 0.7}N{sub 0.3} composite microstructure.

The influence of milling on the dissolution performance of simvastatin

DEFF Research Database (Denmark)

Zimper, Ulrike; Aaltonen, Jaakko; Krauel-Goellner, Karen

2012-01-01

properties such as solubility and dissolution rate and, therefore, process induced solid state modifications need to be monitored. The aim of this study was two-fold: firstly, to investigate the dissolution rates of milled and unmilled simvastatin; and secondly, to screen for the main milling factors......, as well as factor interactions in a dry ball milling process using simvastatin as model drug, and to optimize the milling procedure with regard to the opposing responses particle size and process induced disorder by application of a central composite face centered design. Particle size was assessed...... by scanning electron microscopy (SEM) and image analysis. Process induced disorder was determined by partial least squares (PLS) regression modeling of respective X-ray powder diffractograms (XRPD) and Raman spectra. Valid and significant quadratic models were built. The investigated milling factors were...

Crystallization degree change of expanded graphite by milling and annealing

International Nuclear Information System (INIS)

Tang Qunwei; Wu Jihuai; Sun Hui; Fang Shijun

2009-01-01

Expanded graphite was ball milled with a planetary mill in air atmosphere, and subsequently thermal annealed. The samples were characterized by using X-ray diffraction spectroscopy (XRD), scanning electron microscopy (SEM) and thermal gravimetric analysis (TGA). It was found that in the milling initial stage (less than 12 h), the crystallization degree of the expanded graphite declined gradually, but after milling more than 16 h, a recrystallization of the expanded graphite toke place, and ordered nanoscale expanded graphite was formed gradually. In the annealing initial stage, the non-crystallization of the graphite occurred, but, beyond an annealing time, recrystallizations of the graphite arise. Higher annealing temperature supported the recrystallization. The milled and annealed expanded graphite still preserved the crystalline structure as raw material and hold high thermal stability.

Structural and Magnetic Properties Evolution of Co-Nd Substituted M-type Hexagonal Strontium Ferrites Synthesized by Ball-Milling-Assisted Ceramic Process

Science.gov (United States)

Chen, Wen; Wu, Wenwei; Zhou, Chong; Zhou, Shifang; Li, Miaoyu; Ning, Yu

2018-03-01

M-type hexagonal Sr1- x Co x Nd x Fe12- x O19 ( x = 0, 0.08, 0.16, and 0.24) has been synthesized by ball milling, followed by calcination in air. The calcined products have been characterized by x-ray powder diffraction (XRD), scanning electron microscopy (SEM), Fourier transform infrared spectra, and vibrating sample magnetometry. XRD and SEM analyses confirm the formation of M-type Sr hexaferrite with platelet-like morphology when Sr1- x Co x Nd x Fe12- x O19 ( x = 0, 0.08, 0.16, and 0.24) precursors are calcined at 950°C in air for 2.5 h. Lattice parameters " a" and " c" values of Sr1- x Co x Nd x Fe12- x O19 reflect a very small variation after doping of Nd3+ and Co2+ ions. Average crystallite size of Sr1- x Co x Nd x Fe12- x O19 sample, calcined at 1150°C, decreased obviously after doping of Co2+ and Nd3+ ions. This is because the bond energy of Nd3+-O2- is much larger than that of Sr2+-O2-. Magnetic characterization indicates that all the samples exhibit good magnetic properties. Substitution of Sr2+ and Fe3+ ions by Nd3+ and Co2+ ions can improve the specific saturation magnetizations and remanence of Sr1- x Co x Nd x Fe12- x O19. Sr0.84Co0.16Nd0.16Fe11.84O19, calcined at 1050°C, has the highest specific saturation magnetization value (74.75 ± 0.60 emu/g), remanence (45.15 ± 0.32 emu/g), and magnetic moment (14.34 ± 0.11 μ B); SrFe12O19, calcined at 1150°C, has the highest coercivity value (4037.01 ± 42.39 Oe). These magnetic parameters make this material a promising candidate for applications such as high-density magnetic recording and microwave absorbing materials.

Vibration modelling and verifications for whole aero-engine

Science.gov (United States)

Chen, G.

2015-08-01

In this study, a new rotor-ball-bearing-casing coupling dynamic model for a practical aero-engine is established. In the coupling system, the rotor and casing systems are modelled using the finite element method, support systems are modelled as lumped parameter models, nonlinear factors of ball bearings and faults are included, and four types of supports and connection models are defined to model the complex rotor-support-casing coupling system of the aero-engine. A new numerical integral method that combines the Newmark-β method and the improved Newmark-β method (Zhai method) is used to obtain the system responses. Finally, the new model is verified in three ways: (1) modal experiment based on rotor-ball bearing rig, (2) modal experiment based on rotor-ball-bearing-casing rig, and (3) fault simulations for a certain type of missile turbofan aero-engine vibration. The results show that the proposed model can not only simulate the natural vibration characteristics of the whole aero-engine but also effectively perform nonlinear dynamic simulations of a whole aero-engine with faults.

Catalytic effect of halide additives ball milled with magnesium hydride

Energy Technology Data Exchange (ETDEWEB)

Malka, I.E.; Bystrzycki, J. [Department of Advanced Materials and Technologies, Military University of Technology, Kaliskiego 2, 00-908 Warsaw (Poland); Czujko, T. [Department of Advanced Materials and Technologies, Military University of Technology, Kaliskiego 2, 00-908 Warsaw (Poland); CanmetENERGY, Hydrogen Fuel Cells and Transportation Energy, Natural Resources (Canada)

2010-02-15

The influence of various halide additives milled with magnesium hydride (MgH{sub 2}) on its decomposition temperature was studied. The optimum amount of halide additive and milling conditions were evaluated. The MgH{sub 2} decomposition temperature and energy of activation reduction were measured by temperature programmed desorption (TPD) and differential scanning calorimetry (DSC). The difference in catalytic efficiency between chlorides and fluorides of the various metals studied is presented. The effects of oxidation state, valence and position in the periodic table for selected halides on MgH{sub 2} decomposition temperature were also studied. The best catalysts, from the halides studied, for magnesium hydride decomposition were ZrF{sub 4}, TaF{sub 5}, NbF{sub 5}, VCl{sub 3} and TiCl{sub 3}. (author)

Characterization of Tool Wear in High-Speed Milling of Hardened Powder Metallurgical Steels

Directory of Open Access Journals (Sweden)

Fritz Klocke

2011-01-01

Full Text Available In this experimental study, the cutting performance of ball-end mills in high-speed dry-hard milling of powder metallurgical steels was investigated. The cutting performance of the milling tools was mainly evaluated in terms of cutting length, tool wear, and cutting forces. Two different types of hardened steels were machined, the cold working steel HS 4-2-4 PM (K490 Microclean/66 HRC and the high speed steel HS 6-5-3 PM (S790 Microclean/64 HRC. The milling tests were performed at effective cutting speeds of 225, 300, and 400 m/min with a four fluted solid carbide ball-end mill (0 = 6, TiAlN coating. It was observed that by means of analytically optimised chipping parameters and increased cutting speed, the tool life can be drastically enhanced. Further, in machining the harder material HS 4-2-4 PM, the tool life is up to three times in regard to the less harder material HS 6-5-3 PM. Thus, it can be assumed that not only the hardness of the material to be machined plays a vital role for the high-speed dry-hard cutting performance, but also the microstructure and thermal characteristics of the investigated powder metallurgical steels in their hardened state.

Amorphous phase formation in intermetallic Mg2Ni alloy synthesized by ethanol wet milling

International Nuclear Information System (INIS)

Wang, H.-W.; Chyou, S.-D.; Wang, S.-H.; Yang, M.-W.; Hsu, C.-Y.; Tien, H.-C.; Huang, N.-N.

2009-01-01

The hydriding/dehydriding properties of an intermetallic Mg 2 Ni alloy synthesized by wet ball milling in ethanol have been investigated. The appearance of the particle surface after different milling methods is one obvious difference. The alloyed powders prepared by either dry milling or wet milling under ethanol were characterized for phase content by X-ray diffractometer (XRD). The results show that two broad diffuse peaks, which are an ionic-organic-Mg amorphous material, appear in addition to the nickel element peaks. This unexpected amorphous phase has the special hydrogen absorbing/desorbing features.

Room temperature ferromagnetism and CH{sub 4} gas sensing of titanium oxynitride induced by milling and annealing

Energy Technology Data Exchange (ETDEWEB)

Bolokang, Amogelang S., E-mail: Sylvester.Bolokang@transnet.net [DST/CSIR National Centre for Nano-Structured Materials, Council for Scientific and Industrial Research, Pretoria, 0001 (South Africa); Transnet Engineering, Product Development, Private Bag X 528, Kilnerpark, 0127 (South Africa); Tshabalala, Zamaswazi P. [DST/CSIR National Centre for Nano-Structured Materials, Council for Scientific and Industrial Research, Pretoria, 0001 (South Africa); Malgas, Gerald F. [Department of Physics, University of the Western Cape, Private Bag X17, Bellville, 7535 (South Africa); Kortidis, Ioannis [DST/CSIR National Centre for Nano-Structured Materials, Council for Scientific and Industrial Research, Pretoria, 0001 (South Africa); West Virginia University, Department of Mechanical & Aerospace Engineering, Evansdale Campus, Morgantown, WV, 26506 (United States); Swart, Hendrik C. [Department of Physics, University of the Free State, P.O. Box 339, Bloemfontein, ZA9300 (South Africa); Motaung, David E., E-mail: dmotaung@csir.co.za [DST/CSIR National Centre for Nano-Structured Materials, Council for Scientific and Industrial Research, Pretoria, 0001 (South Africa)

2017-06-01

We report on the room temperature ferromagnetism and CH{sub 4} gas sensing of titanium oxynitride prepared by milling and annealing at 1100 °C in a nitrogen gas environment. Structural analyses revealed a metastable orthorhombic TiO{sub 2} phase after milling for 120 h. The 120 h milled TiO{sub 2} particles and subsequently annealed in nitrogen gas at 1100 °C showed the formation of titanium oxynitride (TiO{sub x}N{sub y}) with a tetragonal crystal structure. An FCC metastable TiO{sub x}N{sub y} phase was also observed with a lattice parameter a = 4.235 Å. The vibrating sample magnetometer and electron paramagnetic analyses showed that the milled and TiO{sub x}N{sub y} samples possess room temperature ferromagnetism. Gas sensing measurements were carried out toward CH{sub 4} and H{sub 2} gases. The TiO{sub x}N{sub y} nanostructures demonstrated higher sensing response and selectivity to CH{sub 4} gas at room temperature. The enhanced response of 1010 and sensitivity of 50.12 ppm{sup -1} at a concentration of 20 ppm CH{sub 4} are associated with higher surface area, pore diameter and surface defects such as oxygen vacancies and Ti{sup 3+}, as evidenced from the Brunauer–Emmet–Teller, photoluminescence, electron paramagnetic resonance and x-ray photoelectron analyses. - Highlights: • Ball milled of TiO{sub 2} structure revealed metastable orthorhombic phase. • Upon nitridation tetragonal and FCC TiO{sub x}N{sub y} crystal structures were induced. • The magnetic properties of TiO{sub 2} nanoparticles was transformed by milling. • TiO{sub x}N{sub y} sensing response for CH{sub 4} gas at room temperature was high.

Obtention of the TiFe compound by high-energy milling of Ti+Fe and TiH{sub 2}+Fe powder mixtures; Obtencao do composto TiFe a partir da moagem de alta energia de misturas Ti+Fe e TiH{sub 2}+Fe

Energy Technology Data Exchange (ETDEWEB)

Falcao, R.B.; Dammann, E.D.C.C.; Rocha, C.J.; Leal Neto, R.M., E-mail: railson.falcao@usp.b [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil). Centro de Ciencias e Tecnologia de Materiais. Lab. de Intermetalicos

2010-07-01

In this work TiFe compound was obtained by two process routes involving high-energy ball milling: mechanical alloying from Ti and Fe powders (route 1) and mechanical milling from TiH{sub 2} and Fe powders, both followed by an annealing heat treatment. Shaker and planetary ball mills were utilized for times varying from 1-25 hours. Milled and annealed powders were characterized by SEM and X-ray diffraction analyses. TiFe compound was formed in both routes. A strong powder adherence in the milling vial and balls occurred with route 1 in both mills. Powder adherence was significantly reduced by using TiH{sub 2} (route 2) mainly in the planetary mill, in spite of TiFe formation has only occurred after the annealing treatment. (author)

Utilization of aluminum to obtaining a duplex type stainless steel using high energy ball milling; Obtencao de um aco inoxidavel de estrutura duplex do sistema FeMnAl processado por moagem de alta energia

Energy Technology Data Exchange (ETDEWEB)

Pavlak, I.E.; Cintho, O.M., E-mail: eng.igorpavlak@yahoo.com.b [Universidade Estadual de Ponta Grossa (UEPG), PR (Brazil); Capocchi, J.D.T. [Universidade de Sao Paulo (USP), SP (Brazil)

2010-07-01

The obtaining of stainless steel using aluminum in its composition - FeMnAl system, has been researches subject since the sixties, by good mechanical properties and resistance to oxidation presented, when compared with conventional FeNiCr stainless steel system. In another point, the aluminum and manganese are low cost then traditional elements. This work, metallic powders of iron, manganese and pure aluminum, were processed in a Spex type high-energy ball mill in nitrogen atmosphere. The milling products were compressed into pastille form and sintered under inert atmosphere. The final products were characterized by optical and electronic microscopy and microhardness test. The metallographic analysis shows a typical austenite and ferrite duplex type microstructure. The presence of these phases was confirmed according X ray diffraction analysis. (author)

Research In Diagnosing Bearing Defects From Vibrations

Science.gov (United States)

Zoladz, T.; Earhart, E.; Fiorucci, T.

1995-01-01

Report describes research in bearing-defect signature analysis - use of vibration-signal analysis to diagnose defects in roller and ball bearings. Experiments performed on bearings in good condition and other bearings in which various parts scratched to provide known defects correlated with vibration signals. Experiments performed on highly instrumented motor-driven rotor assembly at speeds up to 10,050 r/min, using accelerometers, velocity probes, and proximity sensors mounted at various locations on assembly to measure vibrations.

Fe-FeS2 adsorbent prepared with iron powder and pyrite by facile ball milling and its application for arsenic removal.

Science.gov (United States)

Min, Xiaobo; Li, Yangwenjun; Ke, Yong; Shi, Meiqing; Chai, Liyuan; Xue, Ke

2017-07-01

Arsenic is one of the major pollutants and a worldwide concern because of its toxicity and chronic effects on human health. An adsorbent of Fe-FeS 2 mixture for effective arsenic removal was successfully prepared by mechanical ball milling. The products before and after arsenic adsorption were characterized with scanning electron microscopy, X-ray diffraction, Fourier transform infrared spectroscopy, and X-ray photoelectron spectroscopy. The adsorbent shows high arsenic removal efficiency when molar ratio of iron to pyrite is 5:5. The experimental data of As(III) adsorption are fitted well with the Langmuir isotherm model with a maximal adsorption capacity of 101.123 mg/g. And As(V) data were described perfectly by the Freundlich model with a maximal adsorption capacity of 58.341 L/mg. As(III) is partial oxidized to As(V) during the adsorption process. High arsenic uptake capability and cost-effectiveness of waste make it potentially attractive for arsenic removal.

A compact ball screw based electromagnetic energy harvester for railroad application

Science.gov (United States)

Pan, Yu; Lin, Teng; Liu, Cheng; Yu, Jie; Zuo, Jianyong; Zuo, Lei

2018-03-01

To enable the smart technologies, such as the positive train controls, rail damage detection and track health monitoring on the railroad side, the electricity is required and in needed. In this paper, we proposed a novel ball-screw based electromagnetic energy harvester for railway track with mechanical-motion-rectifier (MMR) mechanism, to harvest the energy that usually dissipated and wasted during train induced track vibration. Ball screw based design reduces backlash during motion transmission, and MMR nonlinear characteristics with one way clutches makes the harvester convert the bi-direction track vibration into a generator's unidirectional rotation, which improves the transmission reliability and increases the energy harvesting efficiency. A systematic model combining train-rail-harvester was established to analyze the dynamic characteristic of the proposed railway energy, and lab and in-field tests were carried out to experimentally characterize the proposed energy harvester. In lab bench test showed the proposed harvester reached a 70% mechanical efficiency with a high sensitivity to the environment vibration. In filed test showed that a peak 7.8W phase power was achieved when a two marshaling type A metro train passed by with a 30 km/h.

Bismuth-ceramic nanocomposites through ball milling and liquid crystal synthetic methods

Science.gov (United States)

Dellinger, Timothy Michael

Three methods were developed for the synthesis of bismuth-ceramic nanocomposites, which are of interest due to possible use as thermoelectric materials. In the first synthetic method, high energy ball milling of bismuth metal with either MgO or SiO2 was found to produce nanostructured bismuth dispersed on a ceramic material. The morphology of the resulting bismuth depended on its wetting behavior with respect to the ceramic: the metal wet the MgO, but did not wet on the SiO2. Differential Scanning Calorimetry measurements on these composites revealed unusual thermal stability, with nanostructure retained after multiple cycles of heating and cooling through the metal's melting point. The second synthesis methodology was based on the use of lyotropic liquid crystals. These mixtures of water and amphiphilic molecules self-assemble to form periodic structures with nanometer-scale hydrophilic and hydrophobic domains. A novel shear mixing methodology was developed for bringing together reactants which were added to the liquid crystals as dissolved salts. The liquid crystals served to mediate synthesis by acting as nanoreactors to confine chemical reactions within the nanoscale domains of the mesophase, and resulted in the production of nanoparticles. By synthesizing lead sulfide (PbS) and bismuth (Bi) particles as proof-of-concept, it was shown that nanoparticle size could be controlled by controlling the dimensionality of the nanoreactors through control of the liquid crystalline phase. Particle size was shown to decrease upon going from three-dimensionally percolating nanoreactors, to two dimensional sheet-like nanoreactors, to one dimensional rod-like nanoreactors. Additionally, particle size could be controlled by varying the precursor salt concentration. Since the nanoparticles did not agglomerate in the liquid crystal immediately after synthesis, bismuth-ceramic nanocomposites could be prepared by synthesizing Bi nanoparticles and mixing in SiO2 particles which

Ball Screw Actuator Including a Compliant Ball Screw Stop

Science.gov (United States)

Wingett, Paul T. (Inventor); Hanlon, Casey (Inventor)

2017-01-01

An actuator includes a ball nut, a ball screw, and a ball screw stop. The ball nut is adapted to receive an input torque and in response rotates and supplies a drive force. The ball screw extends through the ball nut and has a first end and a second end. The ball screw receives the drive force from the ball nut and in response selectively translates between a retract position and a extend position. The ball screw stop is mounted on the ball screw proximate the first end to translate therewith. The ball screw stop engages the ball nut when the ball screw is in the extend position, translates, with compliance, a predetermined distance toward the first end upon engaging the ball nut, and prevents further rotation of the ball screw upon translating the predetermined distance.

Determination of milling parameters to obtain mechanosynthesized ZnFe2O4

International Nuclear Information System (INIS)

Jean, Malick; Nachbaur, Virginie

2008-01-01

In this work, the mechanosynthesis of zinc ferrite in WC vials is studied. Millings are performed under air, with a planetary ball-milling, starting from elemental oxides α-Fe 2 O 3 and ZnO. As-milled powders are structurally and magnetically characterized by X-ray diffraction and Moessbauer spectroscopy. Milling parameters as rotational speeds of main disc and vials are particularly discussed in terms of influence on the obtaining of a pure zinc ferrite phase. These parameters have a strong influence on injected power, on radial and tangential components of the impact force. Friction phenomenon, associated with injected power, have been found to be the governing parameters of the end product

Unravelling the relationship between degree of disorder and the dissolution behavior of milled glibenclamide

DEFF Research Database (Denmark)

Mah, Pei T; Laaksonen, Timo; Rades, Thomas

2014-01-01

Milling is an attractive method to prepare amorphous formulations as it does not require the use of solvents and is suitable for thermolabile drugs. One of the key critical quality attributes of milled amorphous formulations is their dissolution behavior. However, there are limited studies...... that have investigated the relationship between degree of disorder induced by milling and dissolution behavior. The main aim of this study was to identify the analytical technique used to characterize degree of disorder that correlates best with the recrystallization behavior during dissolution of milled...... glibenclamide samples. Solid state and surface changes during dissolution of milled glibenclamide samples were monitored in order to elucidate the processes that influence the dissolution behavior of milled glibenclamide samples. Glibenclamide was ball milled for different durations and analyzed using X...

Non-isothermal synergetic catalytic effect of TiF{sub 3} and Nb{sub 2}O{sub 5} on dehydrogenation high-energy ball milled MgH{sub 2}

Energy Technology Data Exchange (ETDEWEB)

Zhang, Tiebang, E-mail: tiebangzhang@nwpu.edu.cn; Hou, Xiaojiang; Hu, Rui; Kou, Hongchao; Li, Jinshan

2016-11-01

MgH{sub 2}-M (M = TiF{sub 3} or Nb{sub 2}O{sub 5} or both of them) composites prepared by high-energy ball milling are used in this work to illustrate the dehydrogenation behavior of MgH{sub 2} with the addition of catalysts. The phase compositions, microstructures, particle morphologies and distributions of MgH{sub 2} with catalysts have been evaluated. The non-isothermal synergetic catalytic-dehydrogenation effect of TiF{sub 3} and Nb{sub 2}O{sub 5} evaluated by differential scanning calorimetry gives the evidences that the addition of catalysts is an effective strategy to destabilize MgH{sub 2} and reduce hydrogen desorption temperatures and activation energies. Depending on additives, the desorption peak temperatures of catalyzed MgH{sub 2} reduce from 417 °C to 341 °C for TiF{sub 3} and from 417 °C to 336 °C for Nb{sub 2}O{sub 5}, respectively. The desorption peak temperature reaches as low as 310 °C for MgH{sub 2} catalyzed by TiF{sub 3} coupling with Nb{sub 2}O{sub 5}. The non-isothermal synergetic catalytic effect of TiF{sub 3} and Nb{sub 2}O{sub 5} is mainly attributed to electronic exchange reactions with hydrogen molecules, which improve the recombination of hydrogen atoms during dehydrogenation process of MgH{sub 2}. - Highlights: • Catalytic surface for MgH{sub 2} is achieved by high-energy ball milling. • Non-isothermal dehydrogenation behavior of MgH{sub 2} with TiF{sub 3} and/or Nb{sub 2}O{sub 5} is illustrated. • Dehydrogenation activation energies of synergetic catalyzed MgH{sub 2} are obtained. • Synergetic catalytic-dehydrogenation mechanism of TiF{sub 3} and Nb{sub 2}O{sub 5} is proposed.

High resolution Transmission Electron Microscopy characterization of a milled oxide dispersion strengthened steel powder

Energy Technology Data Exchange (ETDEWEB)

Loyer-Prost, M., E-mail: marie.loyer-prost@cea.fr [DEN-Service de Recherches de Métallurgie Physique, CEA, Université Paris-Saclay, F-91191, Gif-sur-Yvette (France); Merot, J.-S. [Laboratoire d’Etudes des Microstructures – UMR 104, CNRS/ONERA, BP72-29, Avenue de la Division Leclerc, 92 322, Châtillon (France); Ribis, J. [DEN-Service de Recherches de Métallurgie Appliquée, CEA, Université Paris-Saclay, F-91191, Gif-sur-Yvette (France); Le Bouar, Y. [Laboratoire d’Etudes des Microstructures – UMR 104, CNRS/ONERA, BP72-29, Avenue de la Division Leclerc, 92 322, Châtillon (France); Chaffron, L. [DEN-Service de Recherches de Métallurgie Appliquée, CEA, Université Paris-Saclay, F-91191, Gif-sur-Yvette (France); Legendre, F. [DEN-Service de la Corrosion et du Comportement des Matériaux dans leur Environnement, CEA, Université Paris-Saclay, F-91191, Gif-sur-Yvette (France)

2016-10-15

Oxide Dispersion Strengthened (ODS) steels are promising materials for generation IV fuel claddings as their dense nano-oxide dispersion provides good creep and irradiation resistance. Even if they have been studied for years, the formation mechanism of these nano-oxides is still unclear. Here we report for the first time a High Resolution Transmission Electron Microscopy and Energy Filtered Transmission Electron Microscopy characterization of an ODS milled powder. It provides clear evidence of the presence of small crystalline nanoclusters (NCs) enriched in titanium directly after milling. Small NCs (<5 nm) have a crystalline structure and seem partly coherent with the matrix. They have an interplanar spacing close to the (011) {sub bcc} iron structure. They coexist with larger crystalline spherical precipitates of 15–20 nm in size. Their crystalline structure may be metastable as they are not consistent with any Y-Ti-O or Ti-O structure. Such detailed observations in the as-milled grain powder confirm a mechanism of Y, Ti, O dissolution in the ferritic matrix followed by a NC precipitation during the mechanical alloying process of ODS materials. - Highlights: • We observed an ODS ball-milled powder by high resolution transmission microscopy. • The ODS ball-milled powder exhibits a lamellar microstructure. • Small crystalline nanoclusters were detected in the milled ODS powder. • The nanoclusters in the ODS milled powder are enriched in titanium. • Larger NCs of 15–20 nm in size are, at least, partly coherent with the matrix.

Aluminum-graphite composite produced by mechanical milling and hot extrusion

International Nuclear Information System (INIS)

Flores-Zamora, M.I.; Estrada-Guel, I.; Gonzalez-Hernandez, J.; Miki-Yoshida, M.; Martinez-Sanchez, R.

2007-01-01

Aluminum-graphite composites were produced by mechanical milling followed by hot extrusion. Graphite content was varied between 0 and 1 wt.%. Al-graphite mixtures were initially mixed in a shaker mill without ball, followed by mechanical milling in a High-energy simoloyer mill for 2 h under argon atmosphere. Milled powders were subsequently pressed at ∼950 MPa for 2 min, and next sintered under vacuum for 3 h at 823 K. Finally, sintered products were held for 0.5 h at 823 K and hot extruded using indirect extrusion. Tension and compression tests were carried out to determine the yield stress and maximum stress of the materials. We found that the mechanical resistance increased as the graphite content increased. Microstructural characterization was done by transmission electron microscopy. Al-O-C nanofibers and graphite nanoparticles were observed in extruded samples by transmission electron microscopy. These nanoparticles and nanofibers seemed to be responsible of the reinforcement phenomenon

Investigation of a Ball Screw Feed Drive System Based on Dynamic Modeling for Motion Control

Directory of Open Access Journals (Sweden)

Yi-Cheng Huang

2017-06-01

Full Text Available This paper examines the frequency response relationship between the ball screw nut preload, ball screw torsional stiffness variations and table mass effect for a single-axis feed drive system. Identification for the frequency response of an industrial ball screw drive system is very important for the precision motion when the vibration modes of the system are critical for controller design. In this study, there is translation and rotation modes of a ball screw feed drive system when positioning table is actuated by a servo motor. A lumped dynamic model to study the ball nut preload variation and torsional stiffness of the ball screw drive system is derived first. The mathematical modeling and numerical simulation provide the information of peak frequency response as the different levels of ball nut preload, ball screw torsional stiffness and table mass. The trend of increasing preload will indicate the abrupt peak change in frequency response spectrum analysis in some mode shapes. This study provides an approach to investigate the dynamic frequency response of a ball screw drive system, which provides significant information for better control performance when precise motion control is concerned.

Size effect of primary Y{sub 2}O{sub 3} additions on the characteristics of the nanostructured ferritic ODS alloys: Comparing as-milled and as-milled/annealed alloys using S/TEM

Energy Technology Data Exchange (ETDEWEB)

Saber, Mostafa, E-mail: msaber@ncsu.edu; Xu, Weizong; Li, Lulu; Zhu, Yuntian; Koch, Carl C.; Scattergood, Ronald O.

2014-09-15

The need for providing S/TEM evidence to clarify the mechanisms of nano-scale precipitate formation was the motivation of this investigation. In this study, an Fe–14Cr–0.4Ti alloy was ball-milled with different amounts of Y{sub 2}O{sub 3} content up to 10 wt.%, and then annealed at temperatures up to 1100 °C. Micron-size Y{sub 2}O{sub 3} particles were substituted for the nano-size counterpart to elucidate the mechanism of oxide precipitate formation. The S/TEM studies revealed that the microstructure of the alloy with 10 wt.% yttria contained amorphous undissolved Y{sub 2}O{sub 3} after ball milling, while a small part of the initial oxide particles were dissolved into the solid solution. Consequently, when the amount of yttria was reduced to 1 wt.%, the amorphous phase of the yttria vanished and the whole content of Y{sub 2}O{sub 3} was dissolved into the BCC solid solution. Defect analysis of precipitates on the annealed samples via S/TEM and micro-hardness studies revealed that the use of micron-size primary oxide particles can produce nano-size precipitates, stable up to temperatures as high as 1100 °C, and uniformly distributed throughout the microstructure. This study indicates that the use of high energy ball milling along with micron-size primary oxide particles can lead to nanostructured ferritic ODS alloys without the use of nano-size primary oxide additions.

Dynamic analysis of double-row self-aligning ball bearings due to applied loads, internal clearance, surface waviness and number of balls

Science.gov (United States)

Zhuo, Yaobin; Zhou, Xiaojun; Yang, Chenlong

2014-11-01

In this paper, a three degrees of freedom (dof) model was established for a double-row self-aligning ball bearing (SABB) system, and was applied to study the dynamic behavior of the system during starting process and constant speed rotating process. A mathematical model was developed concerning stiffness and damping characteristics of the bearing, as well as three-dimensional applied load, rotor centrifugal force, etc. Balls and races were all considered as nonlinear springs, and the contact force between ball and race was calculated based on classic Hertzian elastic contact deformation theory and deformation compatibility theory. The changes of each ball's contact force and loaded angle of each row were taken into account. In order to solve the nonlinear dynamical equilibrium equations of the system, these equations were rewritten as differential equations and the fourth order Runge-Kutta method was used to solve the equations iteratively. In order to verify accuracy of the dynamical model and correctness of the numerical solution method, a kind of SABB-BRF30 was chosen for case studies. The effects of several important governing parameters, such as radial and axial applied loads, normal internal, inner and outer races waviness, and number of balls were investigated. These parametric studies led to a complete characterization of the shaft-bearing system vibration transmission. The research provided a theoretical reference for new type bearing design, shaft-bearing system kinetic analysis, optimal design, etc.

Degradation of Trichloroethene with a Novel Ball Milled Fe–C Nanocomposite

Energy Technology Data Exchange (ETDEWEB)

Gao, Jie; Wang, Wei [Environmental Sciences Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Rondinone, Adam J. [Center for Nanophase Materials Sciences, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); He, Feng, E-mail: fenghe@zjut.edu.cn [College of Biological and Environmental Engineering, Zhejiang University of Technology, Hangzhou, Zhejiang 310032 (China); Liang, Liyuan [Environmental Sciences Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States)

2015-12-30

Highlights: • Novel, inexpensive iron–carbon (Fe–C) nanocomposite was obtained by milling. • Fe–C instantaneously sorbed >90% of trichloroethene and continuously degraded them. • The carbon reduced the generation of C{sub 3}−C{sub 6} intermediates and mainly produced C{sub 2}H{sub 4}. • Fe–C can attach to the DNAPL phase thus enhancing degradation efficiency. - Abstract: Nanoscale zero-valent iron (NZVI) is effective in reductively degrading dense non-aqueous phase liquids (DNAPLs), such as trichloroethene (TCE), in groundwater (i.e., dechlorination) although the NZVI technology itself still suffers from high material costs and inability to target hydrophobic contaminants in source zones. To address these problems, we developed a novel, inexpensive iron–carbon (Fe–C) nanocomposite material by simultaneously milling micron-size iron and activated carbon powder. Microscopic and X-ray diffraction (XRD) characterization of the composite material revealed that nanoparticles of Fe were dispersed in activated carbon and a new iron carbide phase was formed. Bench-scale studies showed that this material instantaneously sorbed >90% of TCE from aqueous solutions and subsequently decomposed TCE into non-chlorinated products. Compared to milled Fe, Fe–C nanocomposite dechlorinated TCE at a slightly slower rate and favored the production of ethene over other TCE degradation products such as C{sub 3}−C{sub 6} compounds. When placed in hexane-water mixture, the Fe–C nanocomposite materials are preferentially partitioned into the organic phase, indicating the ability of the composite materials to target DNAPL during remediation.

Energy-Saving Vibration Impulse Coal Degradation at Finely Dispersed Coal-Water Slurry Preparation

Directory of Open Access Journals (Sweden)

Moiseev V.A.

2015-01-01

Full Text Available Theoretical and experimental research results of processes of finely dispersed coal-water slurry preparation for further generation of energetic gas in direct flow and vortex gas generator plants have been presented. It has been stated that frequency parameters of parabolic vibration impulse mill influence degradation degree. Pressure influence on coal parameters in grinding cavity has been proven. Experimental researches have proven efficiency of vibration impulse mill with unbalanced mass vibrator generator development. Conditions of development on intergranular walls of coal cracks have been defined.

Abridged acid-base wet-milling synthesis of high purity hydroyapatite

Directory of Open Access Journals (Sweden)

Sandi Carolina Ruiz-Mendoza

2008-06-01

Full Text Available There is a plethora of routes to produce hydroxyapatite(HA and in general calcium phosphates(CP but production usually leads to a mixture of several phases. Besides ionic contamination, most of these methods are cumbersome, restricted to small volumes of product and require a lot of thermal energy. The acid-base route eliminates foreign ions or additives and its only byproduct is water. Heterogeneous reaction drawback is that solid reactants do not easily come in contact with each other and therefore addition and stirring times become very lengthy and still the product is a mixture. The synthesis started from calcium hydroxide and phosphoric acid (PA. Ball milling was used to favor kinetics and stoichiometry. Six sets of PA addition, paddle stirring and ball milling times were used. Products were evaluated by X ray diffraction (XRD, Fourier Transform Infrared (FTIR, scanning electron microscopy (SEM, X ray fluorescence (XRF and Ca/P ratio. Chemical analysis for calcium proceeded through oxalate precipitate and phosphorus by the phosphomolibdate technique. A set of conditions yielding high purity HA was established.

Bifurcation and stability analysis of a nonlinear milling process

Science.gov (United States)

Weremczuk, Andrzej; Rusinek, Rafal; Warminski, Jerzy

2018-01-01

Numerical investigations of milling operations dynamics are presented in this paper. A two degree of freedom nonlinear model is used to study workpiece-tool vibrations. The analyzed model takes into account both flexibility of the tool and the workpiece. The dynamics of the milling process is described by the discontinuous ordinary differential equation with time delay, which can cause process instability. First, stability lobes diagrams are created on the basis of the parameters determined in impact test of an end mill and workpiece. Next, the bifurcations diagrams are performed for different values of rotational speeds.

SVD and Hankel matrix based de-noising approach for ball bearing fault detection and its assessment using artificial faults

Science.gov (United States)

Golafshan, Reza; Yuce Sanliturk, Kenan

2016-03-01

Ball bearings remain one of the most crucial components in industrial machines and due to their critical role, it is of great importance to monitor their conditions under operation. However, due to the background noise in acquired signals, it is not always possible to identify probable faults. This incapability in identifying the faults makes the de-noising process one of the most essential steps in the field of Condition Monitoring (CM) and fault detection. In the present study, Singular Value Decomposition (SVD) and Hankel matrix based de-noising process is successfully applied to the ball bearing time domain vibration signals as well as to their spectrums for the elimination of the background noise and the improvement the reliability of the fault detection process. The test cases conducted using experimental as well as the simulated vibration signals demonstrate the effectiveness of the proposed de-noising approach for the ball bearing fault detection.

Phase control of the transient resonance of the automatic ball balancer

Science.gov (United States)

Michalczyk, Jerzy; Pakuła, Sebastian

2016-05-01

Hazards related to undesired increases of vibration amplitudes in transient resonance of vibroinsulated rotor systems with automatic ball balancer (ABB) are discussed in the paper. The application of the phase control method with taking into account the limited drive power is proposed for these amplitudes reduction. The high efficiency of this approach is indicated.

Magnetic characterization of nanocrystalline Fe80−xCrxCo20 (15≤x≤35) alloys during milling and subsequent annealing

International Nuclear Information System (INIS)

Rastabi, Reza Amini; Ghasemi, Ali; Tavoosi, Majid; Sodaee, Tahmineh

2016-01-01

Magnetic characterization of nanocrystalline Fe–Cr–Co alloys during milling and annealing process was the goal of this study. To formation of Fe 80−x Cr x Co 20 (15≤x≤35) solid solution, different powder mixtures of Fe, Cr and Co elements were mechanically milled in a planetary ball mill. The annealing process was done in as-milled samples at different temperature in the range of 500–640 °C for 2 h. The produced samples were characterized using X-ray diffraction, scanning electron microscopy, differential scanning calorimetry and vibrating sample magnetometer. Performed mechanical alloying in different powder mixtures lead to the formation of Fe–Cr–Co α-phase solid solution with average crystallite sizes of about 10 nm. The produced nanocrystalline alloys exhibit magnetic properties with the coercivity and saturation of magnetization in the range of 110–200 Oe and 150–220 emu/g, respectively. The coercivity of produced alloys after annealing process decreased and reached to about 40–150 Oe. The highest value of coercivity in as-milled and annealed samples was achieved in alloys with higher Cr contents. - Highlights: • Hc and Ms of produced alloys obtained in the range of 110–200 Oe and 150–220 emu/g. • The highest value of Hc in milled and annealed samples was achieved in Fe 45 Cr 35 Co 20 . • Hc of produced alloys after spinodal decomposition decreased to about 40–150 Oe. • The effect of crystalline defects and residual strain on magnetic fields pinning in milled samples is higher than spinodal decomposition in annealed samples. • The highest value of Hc in as-milled and annealed samples was achieved in Fe 45 Cr 35 Co 20 . The coercivity of produced alloys after annealing process decreased and reach to about 40–150 Oe. • The produced nanocrystalline alloys exhibit magnetic properties with the coercivity and saturation of magnetization in the range of 110–200 Oe and 150–220 emu/g, respectively.

Mechanical ball-milling preparation of fullerene/cobalt core/shell nanocomposites with high electrochemical hydrogen storage ability.

Science.gov (United States)

Bao, Di; Gao, Peng; Shen, Xiande; Chang, Cheng; Wang, Longqiang; Wang, Ying; Chen, Yujin; Zhou, Xiaoming; Sun, Shuchao; Li, Guobao; Yang, Piaoping

2014-02-26

The design and synthesis of new hydrogen storage nanomaterials with high capacity at low cost is extremely desirable but remains challenging for today's development of hydrogen economy. Because of the special honeycomb structures and excellent physical and chemical characters, fullerenes have been extensively considered as ideal materials for hydrogen storage materials. To take the most advantage of its distinctive symmetrical carbon cage structure, we have uniformly coated C60's surface with metal cobalt in nanoscale to form a core/shell structure through a simple ball-milling process in this work. The X-ray diffraction (XRD), scanning electron microscope (SEM), Raman spectra, high-solution transmission electron microscopy (HRTEM), energy-dispersive X-ray spectrometry (EDX) elemental mappings, and X-ray photoelectron spectroscopy (XPS) measurements have been conducted to evaluate the size and the composition of the composites. In addition, the blue shift of C60 pentagonal pinch mode demonstrates the formation of Co-C chemical bond, and which enhances the stability of the as-obtained nanocomposites. And their electrochemical experimental results demonstrate that the as-obtained C60/Co composites have excellent electrochemical hydrogen storage cycle reversibility and considerably high hydrogen storage capacities of 907 mAh/g (3.32 wt % hydrogen) under room temperature and ambient pressure, which is very close to the theoretical hydrogen storage capacities of individual metal Co (3.33 wt % hydrogen). Furthermore, their hydrogen storage processes and the mechanism have also been investigated, in which the quasi-reversible C60/Co↔C60/Co-Hx reaction is the dominant cycle process.

High surface area niobium oxides as catalysts for improved hydrogen sorption properties of ball milled MgH2

International Nuclear Information System (INIS)

Bhat, V.V.; Rougier, A.; Aymard, L.; Nazri, G.A.; Tarascon, J.-M.

2008-01-01

We report, high surface area (up to 200 m 2 /g) nanocrystalline niobium oxide (so called p-Nb 2 O 5 ) synthesized by 'chimie douce' route and its importance in enhancing the hydrogen sorption properties of MgH 2 . p-Nb 2 O 5 induces faster kinetics than commonly used commercial Nb 2 O 5 (c-Nb 2 O 5 ) when ball milled with MgH 2 (named (MgH 2 ) catalyst ) by reducing the time of desorption from 35 min in (MgH 2 ) c-Nb 2 O 5 to 12 min in (MgH 2 ) p-Nb 2 O 5 at 300 deg. C. The BET surface area of as-prepared Nb 2 O 5 was tuned by heat treatment and its effect on sorption properties was studied. Among them, both p-Nb 2 O 5 and Nb 2 O 5 :350 (p-Nb 2 O 5 heated to 350 deg. C with a BET specific surface area of 46 m 2 /g) desorb 5 wt.% within 12 min, exhibiting the best catalytic activity. Furthermore, thanks to the addition of high surface area Nb 2 O 5 , the desorption temperature was successfully lowered down to 200 deg. C, with a significant amount of desorbed hydrogen (4.5 wt.%). In contrast, the composite (MgH 2 ) c-Nb 2 O 5 shows no desorption at this 'low' temperature

Infrared Thermographic Diagnosis Mechanism for Fault Detection of Ball Bearing under Dynamic Loading Conditions

International Nuclear Information System (INIS)

Seo, Jin Ju; Yoon, Hanvit; Kim, Dong Yeon; Hong, Dong Pyo; Kim, Won Tae

2011-01-01

Fault detection for dynamic loading conditions of rotational machineries was considered from the contactless, non-destructive infrared thermographic method, rather than the traditional diagnosis method. In this paper, by applying a rotating deep-grooved ball bearing, passive thermographic experiment was performed as an alternative way proceeding the traditional fault monitoring. In addition, the thermographic experiments were compared with the vibration spectrum analysis to evaluate the efficiency of the proposed method. Based on the results, it was concluded the temperature characteristics of the ball bearing under dynamic loading conditions were analyzed thoroughly

Recent development of the passive vibration control method

Science.gov (United States)

Ishida, Yukio

2012-05-01

This paper introduces new passive vibration suppression methods developed recently in our laboratory. First, two methods used to suppress steady-state resonances are explained. One is the improvement of the efficiency of a ball balancer. A simple method to eliminate the influence of friction of balls and to improve its efficiency is introduced. The other is an effective method that utilizes the discontinuous spring characteristics. Secondly, a method to eliminate unstable ranges in rotor systems is explained. Unstable ranges in an asymmetrical shaft, and in a hollow rotor partially filled with liquid, are eliminated by the discontinuous spring characteristics. Thirdly, a method to suppress self-excited oscillations is explained. Self-excited oscillations due to internal damping and rubbing are discussed. Finally, the methods of using a pendulum or roller type absorbers to suppress torsional vibrations are explained.

Crises in a dissipative bouncing ball model

Energy Technology Data Exchange (ETDEWEB)

Livorati, André L.P., E-mail: livorati@usp.br [Departamento de Física, UNESP, Universidade Estadual Paulista, Av. 24A, 1515, Bela Vista, 13506-900, Rio Claro, SP (Brazil); School of Mathematics, University of Bristol, Bristol, BS8 1TW (United Kingdom); Instituto de Física, IFUSP, Universidade de São Paulo, USP, Rua do Matão, Tr.R 187, Cidade Universitária, 05314-970, São Paulo, SP (Brazil); Caldas, Iberê L. [Instituto de Física, IFUSP, Universidade de São Paulo, USP, Rua do Matão, Tr.R 187, Cidade Universitária, 05314-970, São Paulo, SP (Brazil); Dettmann, Carl P. [School of Mathematics, University of Bristol, Bristol, BS8 1TW (United Kingdom); Leonel, Edson D. [Departamento de Física, UNESP, Universidade Estadual Paulista, Av. 24A, 1515, Bela Vista, 13506-900, Rio Claro, SP (Brazil)

2015-11-06

Highlights: • We studied a dissipative bouncing ball dynamics. • A two-dimensional nonlinear mapping describes the dynamics. • Crises between attractors and its manifolds were characterized. • A new physical crisis between vibrating platform and an attractor was characterized. • The existence of a ‘robust’ chaotic attractor was set. - Abstract: The dynamics of a bouncing ball model under the influence of dissipation is investigated by using a two-dimensional nonlinear mapping. When high dissipation is considered, the dynamics evolves to different attractors. The evolution of the basins of the attracting fixed points is characterized, as we vary the control parameters. Crises between the attractors and their boundaries are observed. We found that the multiple attractors are intertwined, and when the boundary crisis between their stable and unstable manifolds occurs, it creates a successive mechanism of destruction for all attractors originated by the sinks. Also, a physical impact crisis is described, an important mechanism in the reduction of the number of attractors.

Magnetic and Structural Properties of the Mechanically Alloyed Nd2(Fe100-xNbx)14B System

International Nuclear Information System (INIS)

Lozano, D. Oyola; Zamora, L. E.; Perez Alcazar, G. A.; Rojas, Y. A.; Bustos, H.; Greneche, J. M.

2005-01-01

In this work we report the magnetic and structural properties obtained by Moessbauer spectrometry, Vibrating Sample Magnetometer and X-ray diffraction of milled powders with initial composition Nd 2 (Fe 100-x Nb x ) 14 B with x = 0 and x = 4. The mixtures were ball milled for different times up to 240 h. Structural and microstructural parameters were derived from high statistics X-ray patterns and discussed as a function of milling time. The Moessbauer spectra of the samples were fitted by means of a sextet and an hyperfine field distribution, associated to a pure iron phase (α-Fe) and a disordered iron-based phase, respectively. The α-Fe grain size decreases from 50 nm for 6 h up to 5 nm for 240 h milling time. The Vibrating Sample Magnetometer results allow to conclude that these samples behave as soft ferromagnets.

Effect of the milling energy on the production and thermal stability of amorphous Mg50Ni50

International Nuclear Information System (INIS)

Guzman, D.; Ordonez, S.; Serafini, D.; Rojas, P.; Bustos, O.

2009-01-01

The effect of milling energy on the amorphisation process and subsequent thermal crystallization of Mg 50 Ni 50 was investigated. The amorphous Mg 50 Ni 50 was produced using a planetary mill (medium energy) with a ball to material weight ratio of 13:1, and a SPEX mill (high energy) with a ball to material weight ratio of 20:1. The results obtained by means of X-ray diffraction showed that it is possible to obtain an amorphous Mg 50 Ni 50 alloy, through both milling processes, starting of Ni powders and Mg turnings. However, the amorphisation process requires more time in the planetary mill (80-90 h) than in the SPEX mill (15-20 h), due to the difference in energy level and milling mechanism between these mills. The phase evolution during the amorphisation process is practically independent of the mill energy. In this way, it was observed that the mill conditions promoted an extensive refinement of the microstructure during the first hours of milling. The defects produced during this time led to the amorphisation of part of the system. This amorphous precursor suffers a mechanically induced crystallization into Mg 2 Ni, which is subsequently destabilized into amorphous Mg 50 Ni 50 . Based on the results obtained, it is proposed that the formation of amorphous precursor during mechanical milling of Mg and Ni is a characteristic of the Mg-Ni system, over a wide composition range, rather than of a particular composition. In relation to the thermal crystallization of the amorphous produced, the results of the differential thermal analysis applied to the amorphous samples showed that the formation enthalpy for both amorphous is the same, however, the amorphous produced in a planetary mill presented higher crystallization temperatures and apparent activation energies than the amorphous produced in a SPEX mill. The last behavior would be related with iron contamination coming from the erosion of the milling media. Finally, it is possible to conclude, that under the

Vibration and acoustic frequency spectra for industrial process modeling using selective fusion multi-condition samples and multi-source features

Science.gov (United States)

Tang, Jian; Qiao, Junfei; Wu, ZhiWei; Chai, Tianyou; Zhang, Jian; Yu, Wen

2018-01-01

Frequency spectral data of mechanical vibration and acoustic signals relate to difficult-to-measure production quality and quantity parameters of complex industrial processes. A selective ensemble (SEN) algorithm can be used to build a soft sensor model of these process parameters by fusing valued information selectively from different perspectives. However, a combination of several optimized ensemble sub-models with SEN cannot guarantee the best prediction model. In this study, we use several techniques to construct mechanical vibration and acoustic frequency spectra of a data-driven industrial process parameter model based on selective fusion multi-condition samples and multi-source features. Multi-layer SEN (MLSEN) strategy is used to simulate the domain expert cognitive process. Genetic algorithm and kernel partial least squares are used to construct the inside-layer SEN sub-model based on each mechanical vibration and acoustic frequency spectral feature subset. Branch-and-bound and adaptive weighted fusion algorithms are integrated to select and combine outputs of the inside-layer SEN sub-models. Then, the outside-layer SEN is constructed. Thus, "sub-sampling training examples"-based and "manipulating input features"-based ensemble construction methods are integrated, thereby realizing the selective information fusion process based on multi-condition history samples and multi-source input features. This novel approach is applied to a laboratory-scale ball mill grinding process. A comparison with other methods indicates that the proposed MLSEN approach effectively models mechanical vibration and acoustic signals.

Ball-milling effect on Indonesian natural bentonite for manganese removal from acid mine drainage

Directory of Open Access Journals (Sweden)

Prastistho Widyawanto

2018-01-01

Full Text Available The influences of mechanical milling on Indonesian Natural Bentonite (INB characteristics and manganese (Mn removal from acid mine drainage (AMD were investigated. The INB characteristics were observed by scanning electron microscope (SEM, X-ray diffraction (XRD, nitrogen adsorption-desorption for specific surface area (SSA and microporosity measurement, cation exchange capacity (CEC and particle size distribution (PSD analyzer. Four minutes milling with frequency 20 Hz on INB caused morphological change which showed more crumbled and destructed particle, lost the (001 peak but still retained the (100 peak that indicated delamination of montmorillonite mineral without breaking the tetrahedral-octahedral-tetrahedral (T-O-T structure, rose the CEC from 28.49 meq/100g to 35.51 meq/100g, increase in the SSA from 60.63 m2/g to 104.88 m2/g, significant increase in microporosity which described in the t plots and decrease in the mean particle size distribution peak from 49.28 μm to 38.84 μm. The effect of contact time and effect of adsorbent dosage on Mn sorption was studied. Both unmilled and milled samples reached equilibrium at 24 hours and the pH rose from 4 to 7 in first 30 minutes. The Mn removal percentage increased significantly after milling. Using Langmuir isotherm, the maximum adsorbed metals (qmax also increased from 0.570 to 4.219 mg/g.

Assessment of crystalline disorder in cryo-milled samples of indomethacin using atomic pair-wise distribution functions

DEFF Research Database (Denmark)

Bøtker, Johan P; Karmwar, Pranav; Strachan, Clare J

2011-01-01

to analyse the cryo-milled samples. The high similarity between the ¿-indomethacin cryogenic ball milled samples and the crude ¿-indomethacin indicated that milled samples retained residual order of the ¿-form. The PDF analysis encompassed the capability of achieving a correlation with the physical......The aim of this study was to investigate the usefulness of the atomic pair-wise distribution function (PDF) to detect the extension of disorder/amorphousness induced into a crystalline drug using a cryo-milling technique, and to determine the optimal milling times to achieve amorphisation. The PDF...... properties determined from DSC, ss-NMR and stability experiments. Multivariate data analysis (MVDA) was used to visualize the differences in the PDF and XRPD data. The MVDA approach revealed that PDF is more efficient in assessing the introduced degree of disorder in ¿-indomethacin after cryo-milling than...

Ball clay

Science.gov (United States)

Virta, R.L.

2001-01-01

Part of the 2000 annual review of the industrial minerals sector. A general overview of the ball clay industry is provided. In 2000, sales of ball clay reached record levels, with sanitary ware and tile applications accounting for the largest sales. Ball clay production, consumption, prices, foreign trade, and industry news are summarized. The outlook for the ball clay industry is also outlined.

Magnetic structure evolution in mechanically milled nanostructured ZnFe2O4 particles

DEFF Research Database (Denmark)

Jiang, Jianzhong; Wynn, P.; Mørup, Steen

1999-01-01

Nanostructured partially-inverted ZnFe2O4 particles have been prepared from bulk ZnFe2O4 by high-energy ball milling in an open container. The grain size reduction, cation site distributions, and the evolution of magnetic structures have been studied by x-ray diffraction with Rietveld structure...... refinements, transmission electron microscopy, and Mossbauer spectroscopy. It is found that a change of magnetic structure from an antiferromagnetic to a ferrimagnetic (or ferromagnetic) structure occurs in the milled samples. This change is correlated with the redistribution of the cations, Zn and Fe...

Discrete element simulation of mill charge in 3D using the BLAZE-DEM GPU framework

CSIR Research Space (South Africa)

Govender, Nicolin

2015-08-01

Full Text Available The Discrete Element Method (DEM) simulation of charge motion in ball, semi autogenous (SAG) and autogenous mills has advanced to a stage where the effects of lifter design, power draft and product size can be evaluated with sufficient accuracy...

Synthesis of niobium carbide by a high energy milling technique of powder metallurgy

International Nuclear Information System (INIS)

Antonello, Rodrigo Tecchio; Gonzalez, Cezar Henrique; Urtiga Filho, Severino Leopoldino; Araujo Filho, Oscar Olimpio de; Ambrozio Filho, Francisco

2010-01-01

The aim of this work is to obtain and characterize the Niobium Carbide (NbC) by a suitable high energy milling technique using a SPEX Mill vibratory type and niobium and carbon (graphite) powders. Since this carbide is scarced in the national market and it's necessary to apply this NbC as a reinforcement in two molybdenum high speed steels (AISI M2 and AISI M3:2) object of another work motivated this research. The powders were submitted to a high energy milling procedure for suitable times and conditions and then were characterized by means of Scanning Electronic Microscopy (SEM), Energy Dispersive Spectroscopy (EDS) and X-ray diffraction (DRX) techniques. The ball-to-powder weight ratio was 10:1. The analysed samples showed that the high-energy milling is an alternative route of the NbC synthesis. (author)

Synthesis of niobium carbide (NbC) by powder metallurgy high energy milling technique

International Nuclear Information System (INIS)

Antonello, Rodrigo Tecchio; Urtiga Filho, Severino Leopoldino; Araujo Filho, Oscar Olimpio de; Ambrozio Filho, Francisco; Gonzalez, Cezar Henrique

2009-01-01

The aim of this work is to obtain and characterize the Niobium Carbide (NbC) by a suitable high energy milling technique using a SPEX Mill vibratory type and niobium and carbon (graphite) powders. Since this carbide is scarce in the national market and it's necessary to apply this NbC as a reinforcement in two molybdenum high speed steels (AISI M2 and AISI M3:2) object of another work motivated this research. The powders were submitted to a high energy milling procedure for suitable times and conditions and then were characterized by means of Scanning Electronic Microscopy (SEM) and X-ray diffraction (DRX) techniques. The ball-to-powder weight ratio was 10:1. The analysed samples showed that the high-energy milling is an alternative route of the NbC synthesis. (author)

AN IMPLEMENTATION OF VIBRATION-BASED AUTOMATIC SCORE-KEEPING SYSTEM FOR TABLE TENNIS GAME

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Erdem YAVUZ

2014-01-01

Full Text Available In sport tournaments human factor plays an important role to evaluate the game. Table tennis is an example of this kind of sports. In order to avoid erroneous human decisions and to enhance referees’ decisions an automatic score-keeping system for table tennis game is designed and implemented with low cost vibration sensors attached underside of the tennis table. The purpose of using vibration sensors is to detect ball colliding with the surface. An additional vibration sensor is also used to detect ball touching the net, determining let state in the game. Petri net scheme is used to model the operation of the system, making it easy to visualize its operation. We believe that the proposed system will contribute much to better evaluate the various phases of table tennis games and to aid the referees to make better decisions.

Effect of Milling Condition on the Microstructure and the Properties of Nano structured Copper Tungsten Carbide Composite

International Nuclear Information System (INIS)

Mahani Yusoff; Zuhailawati Hussain

2011-01-01

In this work, in-situ Cu-WC composite has been fabricated by high energy milling followed by sintering. Cu, W and C mixture were mechanically alloyed in a planetary ball mill for 40 h at various milling speeds. Cu-W-C composite powders were cold compacted and sintered in argon ambient. Milled powder and sintered Cu-W-C composite were characterized in terms of Xray diffraction (XRD), field emission scanning electron microscopy (FESEM) and its properties. The result showed that carbide phases are only detected after sintering process. Greater amount of grain refinement during milling generates very high internal strain which reduced Cu crystallite size. It was found that formation of metastable, W 2 C has taken place before the formation of WC. With the presence of WC, the composite become increasingly harden with the increased of milling speed. Increasing milling speed also found to lower the electrical conductivity. (author)

Production of nanocrystalline cermet thermal spray powders for wear resistant coatings by high-energy milling

International Nuclear Information System (INIS)

Eigen, N.; Klassen, T.; Aust, E.; Bormann, R.; Gaertner, F.

2003-01-01

TiC-Ni based nanocrystalline cermet powders for thermal spraying were produced by high-energy milling. Milling experiments were performed in an attrition mill and a vibration mill in kilogram scale, and powder morphologies and microstructures were characterized using scanning electron microscopy, X-ray diffraction, and laser scattering for particle size analysis. Milling time and powder input were optimized with respect to the desired microstructure and particle sizes, and the results using both types of mill were compared. Powders with homogeneously dispersed hard phase particles below 300 nm could be produced in both mills. Additional processes for the refinement of powder morphology and particle size distribution are discussed

S P Sen Gupta

Indian Academy of Sciences (India)

Home; Journals; Bulletin of Materials Science. S P Sen Gupta. Articles written in Bulletin of Materials Science. Volume 24 Issue 2 April 2001 pp 173-180. Particle fracture and plastic deformation in vanadium pentoxide powders induced by high energy vibrational ball-mill · Partha Chatterjee S P Sen Gupta Suchitra Sen.

Magnetic and Structural Properties of the Mechanically Alloyed Nd{sub 2}(Fe{sub 100-x}Nb{sub x}){sub 14}B System

Energy Technology Data Exchange (ETDEWEB)

Lozano, D. Oyola, E-mail: doyola@ut.edu.co [University of Tolima, Department of Physics (Colombia); Zamora, L. E.; Perez Alcazar, G. A. [University of Valle, Department of Physics (Colombia); Rojas, Y. A.; Bustos, H. [University of Tolima, Department of Physics (Colombia); Greneche, J. M. [UMR CNRS 6087, Laboratoire de Physique de l' Etat Condense (France)

2005-02-15

In this work we report the magnetic and structural properties obtained by Moessbauer spectrometry, Vibrating Sample Magnetometer and X-ray diffraction of milled powders with initial composition Nd{sub 2}(Fe{sub 100-x}Nb{sub x}){sub 14}B with x = 0 and x = 4. The mixtures were ball milled for different times up to 240 h. Structural and microstructural parameters were derived from high statistics X-ray patterns and discussed as a function of milling time. The Moessbauer spectra of the samples were fitted by means of a sextet and an hyperfine field distribution, associated to a pure iron phase ({alpha}-Fe) and a disordered iron-based phase, respectively. The {alpha}-Fe grain size decreases from 50 nm for 6 h up to 5 nm for 240 h milling time. The Vibrating Sample Magnetometer results allow to conclude that these samples behave as soft ferromagnets.

Coexistence of short- and long-range ferromagnetic order in nanocrystalline Fe2Mn1−xCuxAl (x=0.0, 0.1 and 0.3) synthesized by high-energy ball milling

International Nuclear Information System (INIS)

Thanh, Tran Dang; Nanto, Dwi; Tuyen, Ngo Thi Uyen; Nan, Wen-Zhe; Yu, YiKyung; Tartakovsky, Daniel M.; Yu, S.C.

2015-01-01

In this work, we prepared nanocrystalline Fe 2 Mn 1−x Cu x Al (x=0.0, 0.1 and 0.3) powders by the high energy ball milling technique, and then studied their critical properties. Our analysis reveals that the increase of Cu-doping concentration (up to x=0.3) in these powders leads to a gradual increase of the ferromagnetic–paramagnetic transition temperature from 406 to 452 K. The Banerjee criterion suggests that all the samples considered undergo a second-order phase transition. A modified Arrott plot and scaling analysis indicate that the critical exponents (β=0.419 and 0.442, γ=1.082 and 1.116 for x=0.0 and 0.1, respectively) are located in between those expected for the 3D-Heisenberg and the mean-field models; the values of β=0.495 and γ=1.046 for x=0.3 sample are very close to those of the mean-field model. These features reveal the coexistence of the short- and long-range ferromagnetic order in the nanocrystalline Fe 2 Mn 1−x Cu x Al powders. Particularly, as the concentration of Cu increases, values of the critical exponent shift towards those of the mean-field model. Such results prove the Cu doping favors establishing a long-range ferromagnetic order. - Highlights: • Fe 2 Mn 1−x Cu x Al nanocrystals were prepared by a high energy ball milling method. • A coexistence of the short- and long-range FM order in the nanocrystals. • Cu doping favors establishing a long-range FM order in the nanocrystals. • All the ΔS m (T, H) data are followed a universal master curve

Galvanic Interaction between Chalcopyrite and Pyrite with Low Alloy and High Carbon Chromium Steel Ball

Directory of Open Access Journals (Sweden)

Asghar Azizi

2013-01-01

Full Text Available This study was aimed to investigate the galvanic interaction between pyrite and chalcopyrite with two types of grinding media (low alloy and high carbon chromium steel ball in grinding of a porphyry copper sulphide ore. Results indicated that injection of different gases into mill altered the oxidation-reduction environment during grinding. High carbon chromium steel ball under nitrogen gas has the lowest galvanic current, and low alloy steel ball under oxygen gas had the highest galvanic current. Also, results showed that the media is anodic relative to pyrite and chalcopyrite, and therefore pyrite or chalcopyrite with a higher rest potential acted as the cathode, whilst the grinding media with a lower rest potential acted as the anode, when they are electrochemically contacted. It was also found that low alloy steel under oxygen produced the highest amount of EDTA extractable iron in the slurry, whilst high carbon chromium steel under nitrogen atmosphere led to the lowest amount.

NdFeB nanoparticles prepared by wet-milling

Energy Technology Data Exchange (ETDEWEB)

Thielsch, Juliane; Lyubina, Julia; Woodcock, Thomas; Schultz, Ludwig; Gutfleisch, Oliver [IFW Dresden (Germany)

2010-07-01

Since the prediction of a giant energy product of textured nanocomposite magnets those materials where believed to be the next generation of permanent magnets. For effective exchange-coupling in such two-phase magnets grain sizes need to be in the range of the domain wall width of the hard magnetic phase. That makes a homogenous phase distribution and a microstructure with nanograins necessary. One option of preparing such materials is the synthesis of magnetic nanoparticles which further could be aligned and compacted to a bulk magnet. For this we performed wet-milling experiments of a NdFeGaNbB alloy. XRD studies revealed that by using a surfactant and a solvent during the high energy ball milling process amorphization sets in later than compared to dry milling experiments under the same conditions. Dynamic Light Scattering investigations showed a Gauss distribution of the particle size with a mean diameter of about 12nm which was also proven by TEM. Magnetic properties were measured with SQUID and showed so far rather poor coercivity values.

Synthesis of the hydride mixtures (1 - x)AlH3/xMgH2 (0 ≤ x ≤ 0.3) by ball milling and their hydrogen storage properties

International Nuclear Information System (INIS)

Iosub, V.; Matsunaga, T.; Tange, K.; Ishikiriyama, M.; Miwa, K.

2009-01-01

In an effort to thermodynamically stabilize the alane (i.e., to increase the desorption enthalpy), partial substitution of Mg for Al was investigated by ball milling the mixtures (1 - x)AlH 3 /xMgH 2 (x = 0.1, 0.2 and 0.3). Rietveld analysis of the XRD profiles showed that the cell volume of α-AlH 3 increased with the Mg substitution rate, and thereby formation of solid solutions was assumed (x ≤ 0.05). In agreement with the experimental results, theoretical calculations indicated that a hypothetical supercell structure (MgAl 15 )H 47 (x = 0.0625), which contained a hydrogen vacancy, was at least metastable. However, the effect of alane stabilization by Mg substitution for Al was not observed, either by experiment or by simulation, and only an increase in the activation energy was measured.

Synthesis and characterization of NaCo(1-x)MnxO2 solid electrolyte using sol-gel method: the effect of milling speed variations

Science.gov (United States)

Suyati, L.; Widyayanti, O. A.; Qushoyyi, M.; Darmawan, A.; Nuryanto, R.

2018-04-01

Battery is a device that converts chemical energy into electrical energy through electrochemical process. Further research on the synthesis of cathode of Na-ion battery that has good conductivity to maximize the battery performance needs to be conducted. One of the production steps of the NaCo(1-x)NaCo cathode synthesis in the Na-Ion battery was a ball-milling process, in which by the ball-milling process, the crystal size of NaCo(1-x)MnxO2 cathode can be minimized. The purpose of this study was to determine the effect of variation of ball-milling speed to the characteristics of resulting product including the oxide types composing NaCo(1-x)MnxO2 cathode, surface morphology, and conductivity. The main ingredients used were sodium acetate, manganese acetate, cobalt acetate with molar ratio of 0.7: 0.66: 0.22, respectively and citric acid as chelating agent with the M/CA ratio of 1: 1. The variations of milling speed were 0, 300, 400, 500, 600 and 700 rpm. Characterization of the product was conducted using XRD, SEM-EDS, and conductivity meter (LCR-meter). The result showed that a solid electrolyte of NaCo(1-x)MnxO2 consisting of NaMnO2, NaO2, CoO, Co2O3, MnO2 components was successfully synthesized. The observation on the milling speed at 400 rpm showed that the solid electrolyte produced had the highest conductivity i.e. 4.08 x 10-6 Scm-1 with a homogeneous surface morphology and had a spinel formula NaCo0,65Mn0,35O2.

Effect of milling parameters on sinterability, mechanical and electrical properties of Cu-4 wt.% ZrO{sub 2} nanocomposite

Energy Technology Data Exchange (ETDEWEB)

Taha, Mohammed A., E-mail: mtahanrc@gmail.com [Solid-State Physics Department, National Research Centre, El-Buhooth St., 12622, Dokki, Cairo (Egypt); Nassar, Amira H. [Solid-State Physics Department, National Research Centre, El-Buhooth St., 12622, Dokki, Cairo (Egypt); Zawrah, M.F. [Ceramics Department, National Research Centre, El-Buhooth St., 12622, Dokki, Cairo (Egypt)

2016-09-15

Mechanical alloying was used to produce Cu matrix nanocomposite reinforced by 4 wt.% ZrO{sub 2} nanoparticles with different milling time up to 16 h and ball-to-powder ratios (BPRs) up to 40:1. The milled nanocomposite powders were investigated by X-ray diffraction (XRD) technique and transmission electron microscopy (TEM). To study the sinterability, the milled powders were cold pressed and sintered at 800 °C for 1 h in argon atmosphere. In order to investigate the relative density and microstructures of the sintered nanocomposites, scanning electron microscopy (SEM) as well as energy dispersive spectrometer (EDS) were employed. The electrical and mechanical properties of the sintered nanocomposites were also examined. The results revealed that a uniform distribution of ZrO{sub 2} reinforcement in Cu matrix was successfully obtained and the agglomeration, crystal and particle sizes were decreased after either milling times and/or BPRs. The results also pointed out that the relative density, microhardness, compressive strength and electrical conductivity of the sintered nanocomposite samples were increased with the increasing of milling time and/or BPRs while apparent porosity was decreased. The maximum values of microhardness, compressive strength and electrical conductivity were 872 MPa, 304 MPa and 45.9% IACS, respectively for the milled sample for 16 h and BRP 40:1. - Highlights: • Cu-4 wt.% ZrO{sub 2} nanoparticles with different parameter by mechanical alloying. • The increased milling times and/or BPRs led to a decrease in the particle size. • Microhardness is increased with increasing ball-to-powder weight ratios. • Compressive strength is increased with increasing milling time. • Electrical conductivity of the samples was increasing with increase milling time.

Comminution of B₄C powders with a high-energy mill operated in air in dry or wet conditions and its effect on their spark-plasma sinterability

DEFF Research Database (Denmark)

Ortiz, Angel L.; Sánchez-Bajo, Florentino; Leal, Victor Manuel Candelario

2017-01-01

to the nanoscale. While this is accompanied by oxidation and aggregation, these are not serious drawbacks. Wet shaker milling in methanol (i.e., conventional ball-milling) resulted only in a moderate B4C particle refinement with greater contamination by the milling tools, which limits its usefulness. It was also......-plasma sintering confirmed this recommendation, and also showed the usefulness of dry shaker milling to obtain refined B4C microstructures for structural applications....

A Primer on Vibrational Ball Bearing Feature Generation for Prognostics and Diagnostics Algorithms

Science.gov (United States)

2015-03-01

ball bearings. • Plastic deformation – alterations in the contact surfaces as a result of excessive loading while stationary or during small movements... disintegrate or break. In this final stage, the usual suspects (bearing defect frequency, its harmonics, and sidebands) may 11 actually disappear

Application of Silicon Nitride (Si3N4 Ceramics in Ball Bearing

Directory of Open Access Journals (Sweden)

Wijianto Wijianto

2016-08-01

operation up to 1000°C, greater thermal shock resistance, lower density and low thermal expansion. This properties gives some benefit for ball bearing material such as higher running speed, reduce vibration of the shaft, will improve the life time and maintenance cost, lower heat generated, less energy consumption, lower wear rate, reducing noise level and reduce of using lubricant. The sintering methods are used to produce ball bearing from silicon nitride. Some techniques can be applied to increase ceramics strength which are reduce porosity, reduce grain size, reduce surface flaw and proof stressing. The surface finishing of the ceramic bearing is very important because silicon nitride as a brittle material, its strength is limited to the flaw sizes especially the flaw at the surface.

Full Dynamic Ball Bearing Model with Elastic Outer Ring for High Speed Applications

Directory of Open Access Journals (Sweden)

Christian Wagner

2017-06-01

Full Text Available Ball bearings are commonly used in high speed turbomachinery and have a critical influence on the rotordynamic behavior. Therefore, a simulation model of the bearing to predict the dynamic influence is essential. The presented model is a further step to develop an accurate and efficient characterization of the ball bearing’s rotor dynamic parameters such as stiffness and deflections as well as vibrational excitations induced by the discrete rolling elements. To make it applicable to high speed turbomachinery, the model considers centrifugal forces, gyroscopic effects and ball spinning. The consideration of an elastic outer ring makes the bearing model suitable for integrated lightweight bearing constructions used in modern aircraft turbines. In order to include transient rotordynamic behavior, the model is built as a full dynamic multibody simulation with time integration. To investigate the influence of the elasticity of the outer ring, a comparison with a rigid formulation for several rotational speeds and loads is presented.

Having a Ball with Fitness Balls

Science.gov (United States)

McNulty, Betty

2011-01-01

Fitness programs can be greatly enhanced with the addition of fitness balls. They are a fun, challenging, economical, and safe way to incorporate a cardiovascular, strength, and stretching program for all fitness levels in a physical education setting. The use of these balls has become more popular during the last decade, and their benefits and…

Ball-milled nano-colloids of rare-earth compounds as liquid gain media for capillary optical amplifiers and lasers

Science.gov (United States)

Patel, Darayas; Blockmon, Avery; Ochieng, Vanesa; Lewis, Ashley; Wright, Donald M.; Lewis, Danielle; Valentine, Rueben; Valentine, Maucus; Wesley, Dennis; Sarkisov, Sergey S.; Darwish, Abdalla M.; Sarkisov, Avedik S.

2017-02-01

Nano-colloids and nano-crystals doped with ions of rare-earth elements have recently attracted a lot of attention in the scientific community due to their potential applications as biomarkers, fluorescent inks, gain media for lasers and optical amplifiers. Many rare-earth doped materials of different compositions, shapes and size distribution have been prepared by different synthetic methods, such as chemical vapor deposition, sol-gel process, micro-emulsion techniques, gas phase condensation methods, hydrothermal methods and laser ablation. In this paper micro-crystalline powder of the rare-earthdoped compound NaYF4:Yb3+, Er3+ was synthesized using a simple wet process followed by baking in open air. Under 980 nm diode laser excitation strong fluorescence in the 100 nm band around 1531-nm peak was observed from the synthesized micro-powder. The micro-powder was pulverized using a ball mill and prepared in the form of nano-colloids in different liquids. The particle size of the obtained nano-colloids was measured using an atomic force microscope and a dynamic light scatterometer. The size of the nano-particles was close to 100-nm. The nano-colloids were utilized as a filling media in capillary optical amplifiers and lasers. The gain of a 7-cm-long capillary optical amplifier (150-micron inner diameter) was as high as 6 dB at 200 mW pump power. The synthesized nano-colloids and the active optical components using them can be potentially used in optical communication, signal processing, optical computing, and other applications.

Investigation of the Machining Stability of a Milling Machine with Hybrid Guideway Systems

Directory of Open Access Journals (Sweden)

Jui-Pin Hung

2016-03-01

Full Text Available This study was aimed to investigate the machining stability of a horizontal milling machine with hybrid guideway systems by finite element method. To this purpose, we first created finite element model of the milling machine with the introduction of the contact stiffness defined at the sliding and rolling interfaces, respectively. Also, the motorized built-in spindle model was created and implemented in the whole machine model. Results of finite element simulations reveal that linear guides with different preloads greatly affect the dynamic responses and machining stability of the horizontal milling machine. The critical cutting depth predicted at the vibration mode associated with the machine tool structure is about 10 mm and 25 mm in the X and Y direction, respectively, while the cutting depth predicted at the vibration mode associated with the spindle structure is about 6.0 mm. Also, the machining stability can be increased when the preload of linear roller guides of the feeding mechanism is changed from lower to higher amount.

Magnetic properties of Ni nanoparticles dispersed in silica prepared by high-energy ball milling

Science.gov (United States)

González, E. M.; Montero, M. I.; Cebollada, F.; de Julián, C.; Vicent, J. L.; González, J. M.

1998-04-01

We analyze the magnetic properties of mechanically ground nanosized Ni particles dispersed in a SiO2 matrix. Our magnetic characterization of the as-milled samples show the occurrence of two blocking processes and that of non-monotonic milling time evolutions of the magnetic-order temperature, the high-field magnetization and the saturation coercivity. The measured coercivities exhibit giant values and a uniaxial-type temperature dependence. Thermal treatment carried out in the as-prepared samples result in a remarkable coercivity reduction and in an increase of the high-field magnetization. We conclude, on the basis of the consideration of a core (pure Ni) and shell (Ni-Si inhomogeneous alloy) particle structure, that the magnetoelastic anisotropy plays the dominant role in determining the magnetic properties of our particles.

The effect of ZrO2 grinding media on the attrition milling of FeAl with Y2O3

International Nuclear Information System (INIS)

Gedevanishvili, S.; Deevi, S.C.

2004-01-01

Attrition milling of water and gas atomized FeAl was carried out with Y 2 O 3 , where ZrO 2 was used as a grinding media in place of stainless steel balls to avoid contamination with Cr and C. Consolidation of the milled powders produced complex FeAl phases containing Zr which doubled the hardness and significantly improved the creep resistance as compared to that of unmilled and consolidated FeAl

Comparison of various tool wear prediction methods during end milling of metal matrix composite

Science.gov (United States)

Wiciak, Martyna; Twardowski, Paweł; Wojciechowski, Szymon

2018-02-01

In this paper, the problem of tool wear prediction during milling of hard-to-cut metal matrix composite Duralcan™ was presented. The conducted research involved the measurements of acceleration of vibrations during milling with constant cutting conditions, and evaluation of the flank wear. Subsequently, the analysis of vibrations in time and frequency domain, as well as the correlation of the obtained measures with the tool wear values were conducted. The validation of tool wear diagnosis in relation to selected diagnostic measures was carried out with the use of one variable and two variables regression models, as well as with the application of artificial neural networks (ANN). The comparative analysis of the obtained results enable.

Spark-plasma sintering and mechanical property of mechanically alloyed NiAl powder compact and ball-milled (Ni+Al) mixed powder compact

International Nuclear Information System (INIS)

Kim, J.S.; Jang, Y.I.; Kwon, Y.S.; Kim, Y.D.; Ahn, I.S.

2001-01-01

Mechanically-alloyed NiAl powder and (Ni+Al) powder mixture prepared by ball-milling were sintered by spark-plasma sintering (SPS) process. Densification behavior and mechanical property were determined from the experimental results and analysis such as changes in linear shrinkage, shrinkage rate, microstructure, and phase during sintering process, Vicker's hardness and transverse rupture strength tests. Densification mechanisms for MA-NiAl powder compact and (Ni+Al) powder mixture were different from each other. While the former showed a rapid increase in densification rate only at higher temperature region of 800-900 o C, the latter revealed firstly a rapid increase in densification rate even at low temperature of 300 o C and a subsequent increase up to 500 o C. Densities of both powder compact (MA and mixture) sintered at 1150 o C for 5 min were 98 and above 99 %, respectively. Sintered bodies were composed mainly of NiAl phase with Ni 3 Al as secondary phase for both powders. Sintered body of MA-NiAl powder showed a very fine grain structure. Crystallite size determined by XRD result and the Sherrer's equation was approximately 80 nm. Vicker's hardness for the sintered bodies of (Ni+Al) powder mixture and MA-NiAl powder were 410±12 H v and 555±10 H v , respectively, whereas TRS values 1097±48 MPa and 1393±75 MPa. (author)

Effect of milling on DSC thermogram of excipient adipic acid.

Science.gov (United States)

Ng, Wai Kiong; Kwek, Jin Wang; Yuen, Aaron; Tan, Chin Lee; Tan, Reginald

2010-03-01

The purpose of this research was to investigate why and how mechanical milling results in an unexpected shift in differential scanning calorimetry (DSC) measured fusion enthalpy (Delta(fus)H) and melting point (T(m)) of adipic acid, a pharmaceutical excipient. Hyper differential scanning calorimetry (hyper-DSC) was used to characterize adipic acid before and after ball-milling. An experimental study was conducted to evaluate previous postulations such as electrostatic charging using the Faraday cage method, crystallinity loss using powder X-ray diffraction (PXRD), thermal annealing using DSC, impurities removal using thermal gravimetric analysis (TGA) and Karl Fischer titration. DSC thermograms showed that after milling, the values of Delta(fus)H and T(m) were increased by approximately 9% and 5 K, respectively. Previous suggestions of increased electrostatic attraction, change in particle size distribution, and thermal annealing during measurements did not explain the differences. Instead, theoretical analysis and experimental findings suggested that the residual solvent (water) plays a key role. Water entrapped as inclusions inside adipic acid during solution crystallization was partially evaporated by localized heating at the cleaved surfaces during milling. The correlation between the removal of water and melting properties measured was shown via drying and crystallization experiments. These findings show that milling can reduce residual solvent content and causes a shift in DSC results.

Influence of the milling time in the microstructural parameters of TA2O5-Al powder refined by Rietveld method

International Nuclear Information System (INIS)

Brito, R.A.; Mendes, M.W.D.; Alves Junior, C.; Costa, F.A. da; Gomes, U.U.

2009-01-01

Mechanical alloying (MA) is a solid-state powder processing technique involving repeated welding, fracturing, and re-welding of powder particles in a high energy mill. This process is used for producing of fine powders containing unique microstructures. The process starts with mixing of the powders in the desired proportion. Then, the mixture is milled using the established time in the high-energy mill. The powder particles are submitted to repeated cycles of cold working and fracture, and the final product correspond to a composite powder, containing characteristics different of the initial constituents. Ta 2 O 5 -Al powders were milled in a planetary ball mill for different times in order to evaluate the influence of the milling time in their microstructural parameters like crystallite size and micro deformation. The microstructural parameters were obtained by the Rietveld Method. The results showed that the microstructural parameters were influenced by the increase of the milling time. (author)

Magnetic characterization of nanocrystalline Fe{sub 80−x}Cr{sub x}Co{sub 20} (15≤x≤35) alloys during milling and subsequent annealing

Energy Technology Data Exchange (ETDEWEB)

Rastabi, Reza Amini; Ghasemi, Ali, E-mail: ali13912001@yahoo.com; Tavoosi, Majid; Sodaee, Tahmineh

2016-10-15

Magnetic characterization of nanocrystalline Fe–Cr–Co alloys during milling and annealing process was the goal of this study. To formation of Fe{sub 80−x}Cr{sub x}Co{sub 20} (15≤x≤35) solid solution, different powder mixtures of Fe, Cr and Co elements were mechanically milled in a planetary ball mill. The annealing process was done in as-milled samples at different temperature in the range of 500–640 °C for 2 h. The produced samples were characterized using X-ray diffraction, scanning electron microscopy, differential scanning calorimetry and vibrating sample magnetometer. Performed mechanical alloying in different powder mixtures lead to the formation of Fe–Cr–Co α-phase solid solution with average crystallite sizes of about 10 nm. The produced nanocrystalline alloys exhibit magnetic properties with the coercivity and saturation of magnetization in the range of 110–200 Oe and 150–220 emu/g, respectively. The coercivity of produced alloys after annealing process decreased and reached to about 40–150 Oe. The highest value of coercivity in as-milled and annealed samples was achieved in alloys with higher Cr contents. - Highlights: • Hc and Ms of produced alloys obtained in the range of 110–200 Oe and 150–220 emu/g. • The highest value of Hc in milled and annealed samples was achieved in Fe{sub 45}Cr{sub 35}Co{sub 20}. • Hc of produced alloys after spinodal decomposition decreased to about 40–150 Oe. • The effect of crystalline defects and residual strain on magnetic fields pinning in milled samples is higher than spinodal decomposition in annealed samples. • The highest value of Hc in as-milled and annealed samples was achieved in Fe{sub 45}Cr{sub 35}Co{sub 20}. The coercivity of produced alloys after annealing process decreased and reach to about 40–150 Oe. • The produced nanocrystalline alloys exhibit magnetic properties with the coercivity and saturation of magnetization in the range of 110–200 Oe and 150–220 emu

Real/binary co-operative and co-evolving swarms based multivariable PID controller design of ball mill pulverizing system

International Nuclear Information System (INIS)

Menhas, Muhammad Ilyas; Fei Minrui; Wang Ling; Qian Lin

2012-01-01

Highlights: ► We extend the concept of co-operation and co-evolution in some PSO variants. ► We use developed co-operative PSOs in multivariable PID controller design/tuning. ► We find that co-operative PSOs converge faster and give high quality solutions. ► Dividing the search space among swarms improves search efficiency. ► The proposed methods allow the practitioner for heterogeneous problem formulation. - Abstract: In this paper, multivariable PID controller design based on cooperative and coevolving multiple swarms is demonstrated. A simplified multi-variable MIMO process model of a ball mill pulverizing system with steady state decoupler is considered. In order to formulate computational models of cooperative and coevolving multiple swarms three different algorithms like real coded PSO, discrete binary PSO (DBPSO) and probability based discrete binary PSO (PBPSO) are employed. Simulations are carried out on three composite functions simultaneously considering multiple objectives. The cooperative and coevolving multiple swarms based results are compared with the results obtained through single swarm based methods like real coded particle swarm optimization (PSO), discrete binary PSO (DBPSO), and probability based discrete binary PSO (PBPSO) algorithms. The cooperative and coevolving swarms based techniques outperform the real coded PSO, PBPSO, and the standard discrete binary PSO (DBPSO) algorithm in escaping from local optima. Furthermore, statistical analysis of the simulation results is performed to calculate the comparative reliability of various techniques. All of the techniques employed are suitable for controller tuning, however, the multiple cooperative and coevolving swarms based results are considerably better in terms of mean fitness, variance of fitness, and success rate in finding a feasible solution in comparison to those obtained using single swarm based methods.

Effects of high energy ball milling on synthesis and characteristics of Ti-Mg alloys

CSIR Research Space (South Africa)

Chikwanda, HK

2008-01-01

Full Text Available The synthesis of Ti-Mg alloys using mechanical alloying method has been investigated. Effects of the mechanical alloying parameters on the resultant microstructural features have been studied. This work presents the effects of milling speed...

Hermitian Yang-Mills equations and pseudo-holomorphic bundles on nearly Kaehler and nearly Calabi-Yau twistor 6-manifolds

International Nuclear Information System (INIS)

Popov, Alexander D.

2010-01-01

We consider the Hermitian Yang-Mills (HYM) equations for gauge potentials on a complex vector bundle E over an almost complex manifold X 6 which is the twistor space of an oriented Riemannian manifold M 4 . Each solution of the HYM equations on such X 6 defines a pseudo-holomorphic structure on the bundle E. It is shown that the pull-back to X 6 of any anti-self-dual gauge field on M 4 is a solution of the HYM equations on X 6 . This correspondence allows us to introduce new twistor actions for bosonic and supersymmetric Yang-Mills theories. As examples of X 6 we consider homogeneous nearly Kaehler and nearly Calabi-Yau manifolds which are twistor spaces of S 4 , CP 2 and B 4 , CB 2 (real 4-ball and complex 2-ball), respectively. Various explicit examples of solutions to the HYM equations on these spaces are provided. Applications in flux compactifications of heterotic strings are briefly discussed.

Vibration control for precision manufacturing using piezoelectric actuators

Energy Technology Data Exchange (ETDEWEB)

Martinez, D.R.; Hinnerichs, T.D.; Redmond, J.M.

1995-12-31

Piezoelectric actuators provide high frequency, force, and stiffness capabilities along with reasonable Stroke limits, all of which can be used to increase performance levels in precision manufacturing systems. This paper describes two examples of embedding piezoelectric actuators in structural components for vibration control. One example involves suppressing the self excited chatter phenomenon in the metal cutting process of a milling machine and the other involves damping vibrations induced by rigid body stepping of a photolithography platen. Finite element modeling and analyses are essential for locating and sizing the actuators and permit further simulation studies of the response of the dynamic system. Experimental results are given for embedding piezoelectric actuators in a cantilevered bar configuration, which was used as a surrogate machine tool structure. These results are incorporated into a previously developed milling process simulation and the effect of the control on the cutting process stability diagram is quantified. Experimental results are also given for embedding three piezoelectric actuators in a surrogate photolithography platen to suppress vibrations. These results demonstrate the potential benefit that can be realized by applying advances from the field of adaptive structures to problems in precision manufacturing.

Dolphin underwater bait-balling behaviors in relation to group and prey ball sizes.

Science.gov (United States)

Vaughn-Hirshorn, Robin L; Muzi, Elisa; Richardson, Jessica L; Fox, Gabriella J; Hansen, Lauren N; Salley, Alyce M; Dudzinski, Kathleen M; Würsig, Bernd

2013-09-01

We characterized dusky dolphin (Lagenorhynchus obscurus) feeding behaviors recorded on underwater video, and related behaviors to variation in prey ball sizes, dolphin group sizes, and study site (Argentina versus New Zealand, NZ). Herding behaviors most often involved dolphins swimming around the side or under prey balls, but dolphins in Argentina more often swam under prey balls (48% of passes) than did dolphins in NZ (34% of passes). This result may have been due to differences in group sizes between sites, since groups are larger in Argentina. Additionally, in NZ, group size was positively correlated with proportion of passes that occurred under prey balls (pdolphins in Argentina more often swam through prey balls (8% of attempts) than did dolphins in NZ (4% of attempts). This result may have been due to differences in prey ball sizes between sites, since dolphins fed on larger prey balls in Argentina (>74m(2)) than in NZ (maximum 33m(2)). Additionally, in NZ, dolphins were more likely to swim through prey balls to capture fish when they fed on larger prey balls (p=0.025). Copyright © 2013 Elsevier B.V. All rights reserved.

Optimization of chemical composition in the manufacturing process of flotation balls based on intelligent soft sensing

Directory of Open Access Journals (Sweden)

Dučić Nedeljko

2016-01-01

Full Text Available This paper presents an application of computational intelligence in modeling and optimization of parameters of two related production processes - ore flotation and production of balls for ore flotation. It is proposed that desired chemical composition of flotation balls (Mn=0.69%; Cr=2.247%; C=3.79%; Si=0.5%, which ensures minimum wear rate (0.47 g/kg during copper milling is determined by combining artificial neural network (ANN and genetic algorithm (GA. Based on the results provided by neuro-genetic combination, a second neural network was derived as an ‘intelligent soft sensor’ in the process of white cast iron production. The proposed ANN 12-16-12-4 model demonstrated favourable prediction capacity, and can be recommended as a ‘intelligent soft sensor’ in the alloying process intended for obtaining favourable chemical composition of white cast iron for production of flotation balls. In the development of intelligent soft sensor data from the two real production processes was used. [Projekat Ministarstva nauke Republike Srbije, br. TR35037 i br. TR35015

Golf Ball

Science.gov (United States)

1998-01-01

The Ultra 500 Series golf balls, introduced in 1995 by Wilson Sporting Goods Company, has 500 dimples arranged in a pattern of 60 spherical triangles. The design employs NASA's aerodynamics technology analysis of air loads of the tank and Shuttle orbiter that was performed under the Space Shuttle External Tank program. According to Wilson, this technology provides 'the most symmetrical ball surface available, sustaining initial velocity longer and producing the most stable ball flight for unmatched accuracy and distance.' The dimples are in three sizes, shapes and depths mathematically positioned for the best effect. The selection of dimples and their placement optimizes the interaction of opposing forces of lift and drag. Large dimples reduce air drag, enhance lift, and maintain spin for distance. Small dimples prevent excessive lift that destabilizes the ball flight and the medium size dimples blend the other two.

Coexistence of short- and long-range ferromagnetic order in nanocrystalline Fe{sub 2}Mn{sub 1−x}Cu{sub x}Al (x=0.0, 0.1 and 0.3) synthesized by high-energy ball milling

Energy Technology Data Exchange (ETDEWEB)

Thanh, Tran Dang, E-mail: thanhxraylab@yahoo.com [Institute of Materials Science, Vietnam Academy of Science and Technology, 18 Hoang Quoc Viet, Hanoi (Viet Nam); Nanto, Dwi [Physics Education, Syarif Hidayatullah States Islamic University, Jakarta 15412 (Indonesia); Tuyen, Ngo Thi Uyen [Department of Natural Science, Nha Trang Pedagogic College, Nguyen Chanh, Nha Trang, Khanh Hoa (Viet Nam); Nan, Wen-Zhe [Department of Physics, Chungbuk National University, Cheongju 361-763 (Korea, Republic of); Yu, YiKyung [Department of Mechanical and Aerospace Engineering, University of California, San Diego, CA 92093-0411 (United States); Tartakovsky, Daniel M., E-mail: dmt@ucsd.edu [Department of Mechanical and Aerospace Engineering, University of California, San Diego, CA 92093-0411 (United States); Yu, S.C., E-mail: scyu@cbnu.ac.kr [Institute of Materials Science, Vietnam Academy of Science and Technology, 18 Hoang Quoc Viet, Hanoi (Viet Nam)

2015-11-15

In this work, we prepared nanocrystalline Fe{sub 2}Mn{sub 1−x}Cu{sub x}Al (x=0.0, 0.1 and 0.3) powders by the high energy ball milling technique, and then studied their critical properties. Our analysis reveals that the increase of Cu-doping concentration (up to x=0.3) in these powders leads to a gradual increase of the ferromagnetic–paramagnetic transition temperature from 406 to 452 K. The Banerjee criterion suggests that all the samples considered undergo a second-order phase transition. A modified Arrott plot and scaling analysis indicate that the critical exponents (β=0.419 and 0.442, γ=1.082 and 1.116 for x=0.0 and 0.1, respectively) are located in between those expected for the 3D-Heisenberg and the mean-field models; the values of β=0.495 and γ=1.046 for x=0.3 sample are very close to those of the mean-field model. These features reveal the coexistence of the short- and long-range ferromagnetic order in the nanocrystalline Fe{sub 2}Mn{sub 1−x}Cu{sub x}Al powders. Particularly, as the concentration of Cu increases, values of the critical exponent shift towards those of the mean-field model. Such results prove the Cu doping favors establishing a long-range ferromagnetic order. - Highlights: • Fe{sub 2}Mn{sub 1−x}Cu{sub x}Al nanocrystals were prepared by a high energy ball milling method. • A coexistence of the short- and long-range FM order in the nanocrystals. • Cu doping favors establishing a long-range FM order in the nanocrystals. • All the ΔS{sub m}(T, H) data are followed a universal master curve.

Optimization of operating variables for production of ultra-fine talc in a stirred mill. Specific surface area investigations

Directory of Open Access Journals (Sweden)

Toraman Oner Yusuf

2016-01-01

Full Text Available Due to its properties such as chemical inertness, softness, whiteness, high thermal conductivity, low electrical conductivity and adsorption properties talc has wide industrial applications in paper, cosmetics, paints, polymer, ceramics, refractory materials and pharmaceutical. The demand for ultra-fine talc is emerging which drives the mineral industry to produce value added products. In this study, it was investigated how certain grinding parameters such as mill speed, ball filling ratio, powder filling ratio and grinding time of dry stirred mill affect grindability of talc ore (d97=127 μm. A series of laboratory experiments using a 24 full factorial design was conducted to determine the optimal operational parameters of a stirred mill in order to minimize the specific surface area. The main and interaction effects on the volume specific surface area (SV, m2.cm−3 of the ground product were evaluated using the Yates analysis. Under the optimal conditions at the stirrer speed of 600 rpm, grinding time of 20 min, sample mass of 5% and ball ratio of 70%, the resulting talc powder had larger volume specific surface area (i.e., 3.48 m2.cm−3 than the starting material (i.e., 1.84 m2.cm−3.

Characteristics of Cu–Al2O3 composites of various starting particle size obtained by high-energy milling

Directory of Open Access Journals (Sweden)

VIŠESLAVA RAJKOVIĆ

2009-05-01

Full Text Available The powder Cu– Al2O3 composites were produced by high-energy milling. Various combinations of particle size and mixtures and approximately constant amount of Al2O3 were used as the starting materials. These powders were separately milled in air for up to 20 h in a planetary ball mill. The copper matrix was reinforced by internal oxidation and mechanical alloying. During the milling, internal oxidation of pre-alloyed Cu-2 mass %-Al powder generated 3.7 mass % Al2O3 nano-sized particles finely dispersed in the copper matrix. The effect of different size of the starting copper and Al2O3 powder particles on the lattice parameter, lattice distortion and grain size, as well as on the size, morphology and microstructure of the Cu– Al2O3 composite powder particles was studied.

Frictional performance of ball screw

International Nuclear Information System (INIS)

Nakashima, Katuhiro; Takafuji, Kazuki

1985-01-01

As feed screws, ball screws have become to be adopted in place of trapezoidal threads. The structure of ball screws is complex, but those are the indispensable component of NC machine tools and machining centers, and are frequently used for industrial robots. As the problems in the operation of ball screws, there are damage, life and the performance related to friction. As to the damage and life, though there is the problem of the load distribution on balls, the results of the research on rolling bearings are applied. The friction of ball screws consists of the friction of balls and a spiral groove, the friction of a ball and a ball, the friction in a ball-circulating mechanism and the viscous friction of lubricating oil. It was decided to synthetically examine the frictional performance of ball screws, such as driving torque, the variation of driving torque, efficiency, the formation of oil film and so on, under the working condition of wide range, using the screws with different accuracy and the nuts of various circuit number. The experimental setup and the processing of the experimental data, the driving performance of ball screws and so on are reported. (Kako, I.)

Formation of metacinnabar by milling of liquid mercury and elemental sulfur for long term mercury storage

International Nuclear Information System (INIS)

Lopez, F.A.; Lopez-Delgado, A.; Padilla, I.; Tayibi, H.; Alguacil, F.J.

2010-01-01

In this paper we present the results of the formation of black HgS (metacinnabar) from liquid mercury and elemental sulfur using the mechanical energy provided by a ball mill in different conditions. Metacinnabar formation was observed even after short milling times (15 min) and unreacted liquid mercury was no longer detected after 60 min of milling. The reaction mechanism was monitored with a scanning electron microscope. The impact and friction forces of milling on the Hg and S mixture resulted in the formation of metacinnabar by reducing the size of mercury drops, giving rise to microspheres, and lowering the surface tension to allow sulfur grains to become adhered at the reaction interface. After 60 min of milling, the metacinnabar formation reaction was observed to be more than 99.99% complete, yielding a Toxicity Characteristic Leaching Procedure value of 3.1 μg/L Hg. The reaction product thus complies with the limits of the most stringent Universal Treatment Standard requirements, which allow a maximum TCLP concentration of 25 μg/L.

The grinding behavior of ground copper powder for Cu/CNT nanocomposite fabrication by using the dry grinding process with a high-speed planetary ball mill

Science.gov (United States)

Choi, Heekyu; Bor, Amgalan; Sakuragi, Shiori; Lee, Jehyun; Lim, Hyung-Tae

2016-01-01

The behavior of ground copper powder for copper-carbon nanotube (copper-CNT) nanocomposite fabrication during high-speed planetary ball milling was investigated because the study of the behavior characteristics of copper powder has recently gained scientific interest. Also, studies of Cu/CNT composites have widely been done due to their useful applications to enhanced, advanced nano materials and components, which would significantly improve the properties of new mechatronics-integrated materials and components. This study varied experimental conditions such as the rotation speed and the grinding time with and without CNTs, and the particle size distribution, median diameter, crystal structure and size, and particle morphology were monitored for a given grinding time. We observed that pure copper powders agglomerated and that the morphology changed with changing rotation speed. The particle agglomerations were observed with maximum experiment conditions (700 rpm, 60 min) in this study of the grinding process for mechanical alloys in the case of pure copper powders because the grinding behavior of Cu/CNT agglomerations was affected by the addition of CNTs. Indeed, the powder morphology and the crystal size of the composite powder could be changed by increasing the grinding time and the rotation speed.

Prognostics Health Management of Electronic Systems Under Mechanical Shock and Vibration Using Kalman Filter Models and Metrics

Data.gov (United States)

National Aeronautics and Space Administration — Structural damage to ball grid array interconnects incurred during vibration testing has been monitored in the prefailure space using resistance spectroscopy-based...

Individual ball possession in soccer.

Directory of Open Access Journals (Sweden)

Daniel Link

Full Text Available This paper describes models for detecting individual and team ball possession in soccer based on position data. The types of ball possession are classified as Individual Ball Possession (IBC, Individual Ball Action (IBA, Individual Ball Control (IBC, Team Ball Possession (TBP, Team Ball Control (TBC und Team Playmaking (TPM according to different starting points and endpoints and the type of ball control involved. The machine learning approach used is able to determine how long the ball spends in the sphere of influence of a player based on the distance between the players and the ball together with their direction of motion, speed and the acceleration of the ball. The degree of ball control exhibited during this phase is classified based on the spatio-temporal configuration of the player controlling the ball, the ball itself and opposing players using a Bayesian network. The evaluation and application of this approach uses data from 60 matches in the German Bundesliga season of 2013/14, including 69,667 IBA intervals. The identification rate was F = .88 for IBA and F = .83 for IBP, and the classification rate for IBC was κ = .67. Match analysis showed the following mean values per match: TBP 56:04 ± 5:12 min, TPM 50:01 ± 7:05 min and TBC 17:49 ± 8:13 min. There were 836 ± 424 IBC intervals per match and their number was significantly reduced by -5.1% from the 1st to 2nd half. The analysis of ball possession at the player level indicates shortest accumulated IBC times for the central forwards (0:49 ± 0:43 min and the longest for goalkeepers (1:38 ± 0:58 min, central defenders (1:38 ± 1:09 min and central midfielders (1:27 ± 1:08 min. The results could improve performance analysis in soccer, help to detect match events automatically, and allow discernment of higher value tactical structures, which is based on individual ball possession.

Structure and magnetic properties of nanocrystalline Fe75Si25 powders prepared by mechanical alloying

International Nuclear Information System (INIS)

Kalita, M.P.C.; Perumal, A.; Srinivasan, A.

2008-01-01

Nanocrystalline Fe 75 Si 25 powders were prepared by mechanical alloying in a planetary ball mill. The evolution of the microstructure and magnetic properties during the milling process were studied by X-ray diffraction, scanning electron microscope and vibrating sample magnetometer measurements. The evolution of non-equilibrium solid solution Fe (Si) during milling was accompanied by refinement of crystallite size down to 10 nm and the introduction of high density of dislocations of the order of 10 17 m -2 . During the milling process, Fe sites get substituted by Si. This structural change and the resulting disorder are reflected in the lattice parameters and average magnetic moment of the powders milled for various time periods. A progressive increase of coercivity was also observed with increasing milling time. The increase of coercivity could be attributed to the introduction of dislocations and reduction of powder particle size as a function of milling time

Monitoring machining conditions by analyzing cutting force vibration

Energy Technology Data Exchange (ETDEWEB)

Piao, Chun Guang; Kim, Ju Wan; Kim, Jin Oh; Shin, Yoan [Soongsl University, Seoul (Korea, Republic of)

2015-09-15

This paper deals with an experimental technique for monitoring machining conditions by analyzing cutting-force vibration measured at a milling machine. This technique is based on the relationship of the cutting-force vibrations with the feed rate and cutting depth as reported earlier. The measurement system consists of dynamic force transducers and a signal amplifier. The analysis system includes an oscilloscope and a computer with a LabVIEW program. Experiments were carried out at various feed rates and cutting depths, while the rotating speed was kept constant. The magnitude of the cutting force vibration component corresponding to the number of cutting edges multiplied by the frequency of rotation was linearly correlated with the machining conditions. When one condition of machining is known, another condition can be identified by analyzing the cutting-force vibration.

Monitoring machining conditions by analyzing cutting force vibration

International Nuclear Information System (INIS)

Piao, Chun Guang; Kim, Ju Wan; Kim, Jin Oh; Shin, Yoan

2015-01-01

This paper deals with an experimental technique for monitoring machining conditions by analyzing cutting-force vibration measured at a milling machine. This technique is based on the relationship of the cutting-force vibrations with the feed rate and cutting depth as reported earlier. The measurement system consists of dynamic force transducers and a signal amplifier. The analysis system includes an oscilloscope and a computer with a LabVIEW program. Experiments were carried out at various feed rates and cutting depths, while the rotating speed was kept constant. The magnitude of the cutting force vibration component corresponding to the number of cutting edges multiplied by the frequency of rotation was linearly correlated with the machining conditions. When one condition of machining is known, another condition can be identified by analyzing the cutting-force vibration

Varying stiffness and load distributions in defective ball bearings: Analytical formulation and application to defect size estimation

Science.gov (United States)

Petersen, Dick; Howard, Carl; Prime, Zebb

2015-02-01

This paper presents an analytical formulation of the load distribution and varying effective stiffness of a ball bearing assembly with a raceway defect of varying size, subjected to static loading in the radial, axial and rotational degrees of freedom. The analytical formulation is used to study the effect of the size of the defect on the load distribution and varying stiffness of the bearing assembly. The study considers a square-shaped outer raceway defect centered in the load zone and the bearing is loaded in the radial and axial directions while the moment loads are zero. Analysis of the load distributions shows that as the defect size increases, defect-free raceway sections are subjected to increased static loading when one or more balls completely or partly destress when positioned in the defect zone. The stiffness variations that occur when balls pass through the defect zone are significantly larger and change more rapidly at the defect entrance and exit than the stiffness variations that occur for the defect-free bearing case. These larger, more rapid stiffness variations generate parametric excitations which produce the low frequency defect entrance and exit events typically observed in the vibration response of a bearing with a square-shaped raceway defect. Analysis of the stiffness variations further shows that as the defect size increases, the mean radial stiffness decreases in the loaded radial and axial directions and increases in the unloaded radial direction. The effects of such stiffness changes on the low frequency entrance and exit events in the vibration response are simulated with a multi-body nonlinear dynamic model. Previous work used the time difference between the low frequency entrance event and the high frequency exit event to estimate the size of the defect. However, these previous defect size estimation techniques cannot distinguish between defects that differ in size by an integer number of the ball angular spacing, and a third feature

Structural modifications of ultra-high molecular weight polyethylene (UHMWPE) processed in attritor type mill

International Nuclear Information System (INIS)

Gabriel, Melina C.; Carvalho, Benjamim de M.; Pinheiro, Luis A.; Cintho, Osvaldo M.; Capocchi, Jose D.T.; Kubaski, Evaldo T.

2009-01-01

Ultra-high molecular weight polyethylene (UHMWPE) is a polyethylene that has a high melt viscosity, hence its processing becomes very difficult. High-energy mechanical milling provides physical and chemical changes in polymers that have been studied recently. In order to study these changes in UHMWPE, powder of this polymer was mechanical milled in attritor type mill with a ball-to-powder weight ratio of 40:1 for 8 hours, varying the rotation speed: 200, 300, 400, 500 e 600 rpm. The polymer was characterized by scanning electron microscopy (SEM) and xray diffraction (XRD). From the XRD results it was noted that as the rotation speed increased the monoclinic phase also increased up to 500 rpm. For 600 rpm, the amount of monoclinic phase apparently decreased. At this rotation speed, the deformation rate probably increased the process temperature, allowing the monoclinic phase to return to its initial structural orthorhombic form. (author)

Characterisation of Mn0.63Zn0.37Fe2O4 powders after intensive milling and subsequent thermal treatment

Directory of Open Access Journals (Sweden)

Labus Nebojša

2017-01-01

Full Text Available Commercial Mn-Zn powder (Mn0.63Zn0.37Fe2O4, 93 wt. % and Fe2O3 7 wt. % was milled 0.5, 1, 2 and 4 hours in a planetary ball mill. The goal was to observe intensive milling influences on oxidation and reduction processes that will happen during subsequent heating. Powders were characterized with XRD, SEM and particle seizer. Subsequent heating was monitored on TGA/DTA in an air atmosphere. After compaction of the milled powders, sintering was also performed in a dilatometric device. Sintered specimens were characterized micro structurally with SEM on a fresh breakage. Obtained differential TGA diagrams suggest intensive changes during prolonged milling of the oxidation kinetics on heating. Ferrite powders changed with milling as well as with second run heating were characterized to enable determination of the potentially best ratio of milling and heating to be applied to obtain the desired microstructure. [Project of the Serbian Ministry of Education, Science and Technological Development, Grant no. OI172057 and Grant no. III45014

Fabrication of Al2O3–20 vol.% Al nanocomposite powders using high energy milling and their sinterability

International Nuclear Information System (INIS)

Zawrah, M.F.; Abdel-kader, H.; Elbaly, N.E.

2012-01-01

Highlights: ► Al 2 O 3 /Al nanocomposite powders were prepared via high energy ball milling. After 20 h milling, the size of Al 2 O 3 –20 vol.% Al nanocomposite particles was in the range of 23–29 nm. A uniform distribution of nanosized Al reinforcement throughout the Al 2 O 3 matrix, coating the particles was successfully obtained. ► There was no any sign of phase changes during the milling. A competition between the cold welding mechanism and the fracturing mechanism were found during milling and finally the above two mechanisms reached an equilibrium. ► The highest value of relative density was obtained for the sintered bodies at 1500 °C. ► The harness of the sintered composite was decreased while the fracture toughness was improved after addition Al into alumina. -- Abstract: In this study, alumina-based matrix nanocomposite powders reinforced with Al particles were fabricated and investigated. The sinterability of the prepared nanocomposite powder at different firing temperature was also conducted. Their mechanical properties in terms of hardness and toughness were tested. Alumina and aluminum powder mixtures were milled in a planetary ball mill for various times up to 30 h in order to produce Al 2 O 3 –20% Al nanocomposite. The phase composition, morphological and microstructural changes during mechanical milling of the nanocomposite particles were characterized by X-ray diffraction (XRD), transmission electron microscope (TEM), scanning electron microscope (SEM) techniques, respectively. The crystallite size and internal strain were evaluated by XRD patterns using Scherrer methods. A uniform distribution of the Al reinforcement in the Al 2 O 3 matrix was successfully obtained after milling the powders. The results revealed that there was no any sign of phase changes during the milling. The crystal size decreased with the prolongation of milling times, while the internal strain increased. A simple model is presented to illustrate the mechanical

Ceramic Rail-Race Ball Bearings

Science.gov (United States)

Balzer, Mark A.; Mungas, Greg S.; Peters, Gregory H.

2010-01-01

Non-lubricated ball bearings featuring rail races have been proposed for use in mechanisms that are required to function in the presence of mineral dust particles in very low-pressure, dry environments with extended life. Like a conventional ball bearing, the proposed bearing would include an inner and an outer ring separated by balls in rolling contact with the races. However, unlike a conventional ball bearing, the balls would not roll in semi-circular or gothic arch race grooves in the rings: instead, the races would be shaped to form two or more rails (see figure). During operation, the motion of the balls would push dust particles into the spaces between the rails where the particles could not generate rolling resistance for the balls

Functional nanometers for hydrogen storage produced by ball milling

Energy Technology Data Exchange (ETDEWEB)

Czujko, T. [Waterloo Univ., ON (Canada). Dept. of Mechanical and Mechatronics Engineering]|[Military Univ. of Technology, Warsaw (Poland). Dept. of Advanced Materials and Technologies; Varin, R.A. [Waterloo Univ., ON (Canada). Dept. of Mechanical and Mechatronics Engineering; Wronski, Z.S. [Natural Resources Canada, Ottawa, ON (Canada). CANMET Energy Technology Centre, Hydrogen Fuel Cells and Transportation; Zaranski, Z. [Military Univ. of Technology, Warsaw (Poland). Dept. of Advanced Materials and Technologies

2008-07-01

It is becoming increasingly important to switch to cleaner alternative energy carriers such as hydrogen, as environmental concerns over greenhouse gas emissions from the burning of fossil fuel increase. Specifically, there is a need for efficient on-board hydrogen storage technologies for vehicular applications. This paper discussed three different methods of hydrogen desorption temperature reduction and desorption kinetics of nanostructured hydrides. The first method was based on substantial hydride particle size refinement. The second method utilized catalytic effects of nanometric n-alumina (Al{sub 2}O{sub 3}), n-yttrium oxide powder (Y{sub 2}O{sub 3}) and n-nickel (Ni) additives. The third method was based on a composite of nanohydride mixtures. The composite approach was applied to the magnesium hydride (MgH{sub 2}) plus sodium tetrahydridoborate (NaBH{sub 4}) and lithium aluminum hydride (LiAlH{sub 4}) systems. The paper presented the effects of nanostructuring and nanocatalytic additives on Mg hydride desorption properties as well as a composite behaviour of nanostructured complex hydrides. It was concluded that milling of commercial MgH{sub 2} with the nano-oxide additives had a limited effect on improving the hydrogen storage properties. The addition of specialty Inco nanometric Ni reduced the hydrogen desorption temperature considerably. 28 refs., 1 tab., 9 figs.

Preparation and characterization of CBN ternary compounds with nano-structure

International Nuclear Information System (INIS)

Xiong, Y.H.; Yang, S.; Xiong, C.S.; Pi, H.L.; Zhang, J.; Ren, Z.M.; Mai, Y.T.; Xu, W.; Dai, G.H.; Song, S.J.; Xiong, J.; Zhang, L.; Xia, Z.C.; Yuan, S.L.

2006-01-01

CBN ternary compounds with nano-structure have been prepared directly by a mechanical alloying technique at room temperature. The characteristic and formation mechanism of CBN are discussed. The nano-sheets and nano-layered rods of CBN are observed according to the morphology of scanning electron microscopy. It is substantiated that the microstructure of CBN was closely related to the ball milling time and the ball milling condition according to the results of X-ray diffraction of CBN with different ball milling time. After ball milling for 60 and 90 h, some new diffraction peaks are observed, which implies that some unknown microstructure and phase separation are induced in the reactive ball milling of CBN. The results of XRD are in accordance with that of X-ray photoelectron spectroscopy of CBN before ball milling and after ball milling for 90 h

Effects of Ultrasonics-Assisted Face Milling on Surface Integrity and Fatigue Life of Ni-Alloy 718

Science.gov (United States)

Suárez, Alfredo; Veiga, Fernando; de Lacalle, Luis N. López; Polvorosa, Roberto; Lutze, Steffen; Wretland, Anders

2016-11-01

This work investigates the effects of ultrasonic vibration-assisted milling on important aspects such us material surface integrity, tool wear, cutting forces and fatigue resistance. As an alternative to natural application of ultrasonic milling in brittle materials, in this study, ultrasonics have been applied to a difficult-to-cut material, Alloy 718, very common in high-temperature applications. Results show alterations in the sub-superficial part of the material which could influence fatigue resistance of the material, as it has been observed in a fatigue test campaign of specimens obtained with the application of ultrasonic milling in comparison with another batch obtained applying conventional milling. Tool wear pattern was found to be very similar for both milling technologies, concluding the study with the analysis of cutting forces, exhibiting certain improvement in case of the application of ultrasonic milling with a more stable evolution.

Effect of a ball skill intervention on children's ball skills and cognitive functions.

Science.gov (United States)

Westendorp, Marieke; Houwen, Suzanne; Hartman, Esther; Mombarg, Remo; Smith, Joanne; Visscher, Chris

2014-02-01

This study examined the effect of a 16-wk ball skill intervention on the ball skills, executive functioning (in terms of problem solving and cognitive flexibility), and in how far improved executive functioning leads to improved reading and mathematics performance of children with learning disorders. Ninety-one children with learning disorders (age 7-11 yr old) were recruited from six classes in a Dutch special-needs primary school. The six classes were assigned randomly either to the intervention or to the control group. The control group received the school's regular physical education lessons. In the intervention group, ball skills were practiced in relative static, simple settings as well as in more dynamic and cognitive demanding settings. Both groups received two 40-min lessons per week. Children's scores on the Test of Gross Motor Development-2 (ball skills), Tower of London (problem solving), Trail Making Test (cognitive flexibility), Dutch Analysis of Individual Word Forms (reading), and the Dutch World in Numbers test (mathematics) at pretest, posttest, and retention test were used to examine intervention effects. The results showed that the intervention group significantly improved their ball skills, whereas the control group did not. No intervention effects were found on the cognitive parameters. However, within the intervention group, a positive relationship (r = 0.41, P = 0.007) was found between the change in ball skill performance and the change in problem solving: the larger children's improvement in ball skills, the larger their improvement in problem solving. The present ball skill intervention is an effective instrument to improve the ball skills of children with learning disorders. Further research is needed to examine the effect of the ball skill intervention on the cognitive parameters in this population.

Transient Vibration Prediction for Rotors on Ball Bearings Using Load-dependent Non-linear Bearing Stiffness

Science.gov (United States)

Fleming, David P.; Poplawski, J. V.

2002-01-01

Rolling-element bearing forces vary nonlinearly with bearing deflection. Thus an accurate rotordynamic transient analysis requires bearing forces to be determined at each step of the transient solution. Analyses have been carried out to show the effect of accurate bearing transient forces (accounting for non-linear speed and load dependent bearing stiffness) as compared to conventional use of average rolling-element bearing stiffness. Bearing forces were calculated by COBRA-AHS (Computer Optimized Ball and Roller Bearing Analysis - Advanced High Speed) and supplied to the rotordynamics code ARDS (Analysis of Rotor Dynamic Systems) for accurate simulation of rotor transient behavior. COBRA-AHS is a fast-running 5 degree-of-freedom computer code able to calculate high speed rolling-element bearing load-displacement data for radial and angular contact ball bearings and also for cylindrical and tapered roller beatings. Results show that use of nonlinear bearing characteristics is essential for accurate prediction of rotordynamic behavior.

Machining Chatter Analysis for High Speed Milling Operations

Science.gov (United States)

Sekar, M.; Kantharaj, I.; Amit Siddhappa, Savale

2017-10-01

Chatter in high speed milling is characterized by time delay differential equations (DDE). Since closed form solution exists only for simple cases, the governing non-linear DDEs of chatter problems are solved by various numerical methods. Custom codes to solve DDEs are tedious to build, implement and not error free and robust. On the other hand, software packages provide solution to DDEs, however they are not straight forward to implement. In this paper an easy way to solve DDE of chatter in milling is proposed and implemented with MATLAB. Time domain solution permits the study and model of non-linear effects of chatter vibration with ease. Time domain results are presented for various stable and unstable conditions of cut and compared with stability lobe diagrams.

Modeling the milling tool wear by using an evolutionary SVM-based model from milling runs experimental data

Science.gov (United States)

Nieto, Paulino José García; García-Gonzalo, Esperanza; Vilán, José Antonio Vilán; Robleda, Abraham Segade

2015-12-01

The main aim of this research work is to build a new practical hybrid regression model to predict the milling tool wear in a regular cut as well as entry cut and exit cut of a milling tool. The model was based on Particle Swarm Optimization (PSO) in combination with support vector machines (SVMs). This optimization mechanism involved kernel parameter setting in the SVM training procedure, which significantly influences the regression accuracy. Bearing this in mind, a PSO-SVM-based model, which is based on the statistical learning theory, was successfully used here to predict the milling tool flank wear (output variable) as a function of the following input variables: the time duration of experiment, depth of cut, feed, type of material, etc. To accomplish the objective of this study, the experimental dataset represents experiments from runs on a milling machine under various operating conditions. In this way, data sampled by three different types of sensors (acoustic emission sensor, vibration sensor and current sensor) were acquired at several positions. A second aim is to determine the factors with the greatest bearing on the milling tool flank wear with a view to proposing milling machine's improvements. Firstly, this hybrid PSO-SVM-based regression model captures the main perception of statistical learning theory in order to obtain a good prediction of the dependence among the flank wear (output variable) and input variables (time, depth of cut, feed, etc.). Indeed, regression with optimal hyperparameters was performed and a determination coefficient of 0.95 was obtained. The agreement of this model with experimental data confirmed its good performance. Secondly, the main advantages of this PSO-SVM-based model are its capacity to produce a simple, easy-to-interpret model, its ability to estimate the contributions of the input variables, and its computational efficiency. Finally, the main conclusions of this study are exposed.

Effect of milling on the magnetic properties of Al–Mn obtained by mechanical alloying

International Nuclear Information System (INIS)

Betancourt, Mirna; Silva, Pedro; Gonzalez, Gema

2012-01-01

Highlights: ► Al–42 at.% Mn transforms to α-Mn(Al) by mechanical milling after 5 h of milling. ► Transformation to nano β-Mn is reached after 50 h of milling with 6 nm grain size. ► Milling strongly affects magnetic behavior. - Abstract: Al–Mn powders were prepared to obtain the compound Mn 42 Al 58 by mechanical alloying. The powders were milled during different periods (1 h, 5 h, 11.5 h, 15 h, 20 h and 50 h) using a SPEX 8000 mixer mill in nitrogen atmosphere. The materials were characterized by X-ray diffraction (XRD) and magnetic properties at room temperature, using a vibrating sample magnetometer (VSM). XRD shows partial transformation to α-Mn after only 1 h of milling and a mixture of α-Mn and β-Mn after 11.5 h of milling and further milling resulted in transformation to β-Mn phase with a grain size of 6 nm after 50 h. The change in magnetic properties with milling time is quite dramatic, from a ferromagnetic behavior for α-Mn(Al) to paramagnetic after 11.5 h of milling and showing again ferromagnetic behavior, with a strong increase of magnetization values of 5.5 emu/g, after 50 h of milling with formation of β-Mn(Al).

Analysis of the influence of two different milling processes in the properties of precursor powder and [Beta]-TCP cement

International Nuclear Information System (INIS)

Cardoso, H.A.I.; Pereira, C.H.R.; Zavaglia, C.A.C.; Motisuke, M.

2011-01-01

There are several characteristics that put calcium phosphate cements in evidence, like its bioactivity and in vivo resorption. The influence of two milling processes in the morphological properties of the [beta]-tricalcium phosphate powder, [beta]-TCP, and in the mechanical properties of the cement were analyzed. The powder was obtained by solid state reaction of CaCO_3 and CaHPO_4 at 1050 ° C. It showed high phase purity and absence of toxic elements. The powder was processed in ball mill (A) and high-energy vibratory mill (B), with posterior analyze by SEM and particle size distribution. The powders showed different average and distribution of grain size. Finally, the cement obtained by the process (B) showed values of axial tensile strength significantly greater than that obtained by the process (A). The milling process (B) is much more efficient than the process (A). (author)

Synthesis and characterization of high volume fraction Al-Al2O3 nanocomposite powders by high-energy milling

International Nuclear Information System (INIS)

Prabhu, B.; Suryanarayana, C.; An, L.; Vaidyanathan, R.

2006-01-01

Al-Al 2 O 3 metal matrix composite (MMC) powders with volume fractions of 20, 30, and 50% Al 2 O 3 were synthesized by high-energy milling of the blended component powders. The particle sizes of Al 2 O 3 studied were 50 nm, 150 nm, and 5 μm. A uniform distribution of the Al 2 O 3 reinforcement in the Al matrix was successfully obtained after milling the powders for a period of 20 h at a ball-to-powder ratio of 10:1 in a SPEX mill. The uniform distribution of Al 2 O 3 in the Al matrix was confirmed by characterizing these nanocomposite powders by scanning electron microscopy (SEM), energy dispersive spectrometry (EDS), X-ray mapping, and X-ray diffraction (XRD) techniques

Optical and Acoustic Sensor-Based 3D Ball Motion Estimation for Ball Sport Simulators †

Directory of Open Access Journals (Sweden)

Sang-Woo Seo

2018-04-01

Full Text Available Estimation of the motion of ball-shaped objects is essential for the operation of ball sport simulators. In this paper, we propose an estimation system for 3D ball motion, including speed and angle of projection, by using acoustic vector and infrared (IR scanning sensors. Our system is comprised of three steps to estimate a ball motion: sound-based ball firing detection, sound source localization, and IR scanning for motion analysis. First, an impulsive sound classification based on the mel-frequency cepstrum and feed-forward neural network is introduced to detect the ball launch sound. An impulsive sound source localization using a 2D microelectromechanical system (MEMS microphones and delay-and-sum beamforming is presented to estimate the firing position. The time and position of a ball in 3D space is determined from a high-speed infrared scanning method. Our experimental results demonstrate that the estimation of ball motion based on sound allows a wider activity area than similar camera-based methods. Thus, it can be practically applied to various simulations in sports such as soccer and baseball.

The bowling balls

CERN Multimedia

CERN Bulletin

2010-01-01

10 November 1972: CERN’s Bent Stumpe places an order for 12 bowling balls for a total cost of 95 US dollars. Although not evident at first sight, he is buying the heart of some of the first tracking devices to be used in the SPS control room. Today, Bent Stumpe’s device would be called a desktop mouse…   The first order for 4 bowling balls later changed to 12 balls. The bowling balls became the heart of Bent Stumpe's mouse. Almost 40 years ago, the web, Wikipedia and Google did not exist and it was much more difficult to know whether other people in other parts of the world or even in the same laboratory were facing the same problems or developing the same tools. At that time, Bent Stumpe was an electronics engineer, newly recruited to work on developments for the SPS Central Control room. One of the things his supervisor asked him to build as soon as possible was a device to control a pointer on a screen, also called a tracker ball. The heart of the device was the...

Wind Turbine Bearing Diagnostics Based on Vibration Monitoring

Science.gov (United States)

Kadhim, H. T.; Mahmood, F. H.; Resen, A. K.

2018-05-01

Reliability maintenance can be considered as an accurate condition monitoring system which increasing beneficial and decreasing the cost production of wind energy. Supporting low friction of wind turbine rotating shaft is the main task of rolling element bearing and it is the main part that suffers from failure. The rolling failures elements have an economic impact and may lead to malfunctions and catastrophic failures. This paper concentrates on the vibration monitoring as a Non-Destructive Technique for assessing and demonstrates the feasibility of vibration monitoring for small wind turbine bearing defects based on LabVIEW software. Many bearings defects were created, such as inner race defect, outer race defect, and ball spin defect. The spectra data were recorded and compared with the theoretical results. The accelerometer with 4331 NI USB DAQ was utilized to acquiring, analyzed, and recorded. The experimental results were showed the vibration technique is suitable for diagnostic the defects that will be occurred in the small wind turbine bearings and developing a fault in the bearing which leads to increasing the vibration amplitude or peaks in the spectrum.

Facile synthesis technology of Li_3V_2(PO_4)_3/C adding H_2O_2 in ball mill process

International Nuclear Information System (INIS)

Min, Xiujuan; Mu, Deying; Li, Ruhong; Dai, Changsong

2016-01-01

Highlights: • Sintering time of Li_3V_2(PO_4)_3 reduced to 6 hours by adding hydrogen peroxide. • Electrochemical performance of Li_3V_2(PO_4)_3 was improved by reducing sintering time. • The Li_3V_2(PO_4)_3 production process was simplified during material synthesis stage. - Abstract: Li_3V_2(PO_4)_3/C has stable structure, high theory specific capacity and good safety performance, therefore it has become the research focus of lithium-ion batteries in recent years. The facile synthesis technology of Li_3V_2(PO_4)_3/C was characterized by adding different amounts of H_2O_2. Structure and morphology characteristics were examined by XRD, TG, Raman Spectroscopy, XPS and SEM. Electrochemical performance was investigated by constant current charging and discharging test. The results revealed that the Li_3V_2(PO_4)_3/C electrochemical performance of adding 15 mL H_2O_2 was better after sintering during 6 h. At the charge cut-off voltage of 4.3 V, the first discharge capacity at 0.2 C rate reached 127 mAh g"−"1. Because of adding H_2O_2 in the ball-mill dispersant, the vanadium pentoxide formed the wet sol. The molecular-leveled mixture increased the homogeneity of raw materials. Therefore, the addition of H_2O_2 shortened the sintering time and significantly improved the electrochemical performance of Li_3V_2(PO_4)_3/C.

Hydrogen storage thermodynamics and kinetics of LaMg11Ni + x wt.% Ni (x = 100, 200) alloys synthesized by mechanical milling

International Nuclear Information System (INIS)

Zhang, Yanghuan; Jia, Zhichao; Central Iron and Steel Research Institute, Beijing; Yuan, Zeming; Qi, Yan; Zhao, Dongliang; Hou, Zhonghui

2016-01-01

LaMg 11 Ni + x wt.% Ni (x = 100, 200) composite hydrogen storage alloys with a nanocrystalline/amorphous structure were synthesized using ball milling technology. The effects of Ni content and milling time on hydrogen storage thermodynamics and dynamics of the alloys were investigated systematically. The hydrogen desorption properties were assessed using a Sieverts apparatus and differential scanning calorimetry. The thermodynamic parameters for the hydrogen absorption and desorption were calculated using the Van't Hoff equation. The hydrogen desorption activation energies of the hydrogenated alloys were also estimated by Arrhenius and Kissinger methods. Results indicate that the amount of Ni added has no effect on the thermodynamics of the alloys, but it significantly improves their absorption and desorption kinetics. Furthermore, the milling time has a great influence on the hydrogen storage properties. To be specific, the hydrogen absorption capacities reach the maximum values with the variation of milling time, and the hydrogen desorption activation energy obviously decreases with increasing milling time.

Analysis of bearing stiffness variations, contact forces and vibrations in radially loaded double row rolling element bearings with raceway defects

Science.gov (United States)

Petersen, Dick; Howard, Carl; Sawalhi, Nader; Moazen Ahmadi, Alireza; Singh, Sarabjeet

2015-01-01

A method is presented for calculating and analyzing the quasi-static load distribution and varying stiffness of a radially loaded double row bearing with a raceway defect of varying depth, length, and surface roughness. The method is applied to ball bearings on gearbox and fan test rigs seeded with line or extended outer raceway defects. When balls pass through the defect and lose all or part of their load carrying capacity, the load is redistributed between the loaded balls. This includes balls positioned outside the defect such that good raceway sections are subjected to increased loading when a defect is present. The defective bearing stiffness varies periodically at the ball spacing, and only differs from the good bearing case when balls are positioned in the defect. In this instance, the stiffness decreases in the loaded direction and increases in the unloaded direction. For an extended spall, which always has one or more balls positioned in the defect, this results in an average stiffness over the ball spacing period that is lower in the loaded direction in comparison to both the line spall and good bearing cases. The variation in bearing stiffness due to the defect produces parametric excitations of the bearing assembly. The qualitative character of the vibration response correlates to the character of the stiffness variations. Rapid stiffness changes at a defect exit produce impulses. Slower stiffness variations due to large wavelength waviness features in an extended spall produce low frequency excitation which results in defect components in the velocity spectra. The contact forces fluctuate around the quasi-static loads on the balls, with rapid stiffness changes producing high magnitude impulsive force fluctuations. Furthermore, it is shown that analyzing the properties of the dynamic model linearized at the quasi-static solutions provides greater insight into the time-frequency characteristics of the vibration response. This is demonstrated by relating