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Sample records for vascular corrosion casts

  1. The effect of prefixation on the quality of vascular corrosion casts of rat heart.

    Science.gov (United States)

    Reddy, P A; Douglas, J E; Schulte, M; Hossler, F E

    1995-01-01

    To help define the optimal conditions for the preparation of vascular corrosion casts of rat heart, we examined the effect of prefixation with aldehyde fixatives on the perfusion rates of rat heart and on the quality of vascular casts. For these studies, beating hearts were removed from rats, cannulated via the aortic stump, arrested with KCl, perfused retrograde with buffered saline or fixative, and infused with resin to prepare corrosion casts. Fixatives used were 2.5% glutaraldehyde or 2% paraformaldehyde, and the casting resin consisted of a Mercox-methylmethacrylate mixture (4:1). All perfusion pressures were monitored at 80 to 100 mm Hg using a mercury manometer. The perfusion rate of control hearts was 13 to 14 mL/min. Prefixation with glutaraldehyde and paraformaldehyde reduced perfusion to 8.5 and 8.1 mL/min, respectively. Cast quality was observed grossly and with the scanning electron microscope. Control hearts yielded high quality, complete casts with 2570 capillaries/mm(2+). Casts from prefixed hearts exhibited areas of incomplete vessel filling and resisted complete tissue maceration, leaving tissue remnants adhering to the vessel replicas. Casts from glutaraldehyde-fixed hearts were of very poor quality. Our results indicate that prefixation is an unnecessary step in the preparation of vascular casts of rat heart and is inconsistent with cast quality.

  2. Analyzing the human liver vascular architecture by combining vascular corrosion casting and micro-CT scanning: a feasibility study.

    Science.gov (United States)

    Debbaut, Charlotte; Segers, Patrick; Cornillie, Pieter; Casteleyn, Christophe; Dierick, Manuel; Laleman, Wim; Monbaliu, Diethard

    2014-04-01

    Although a full understanding of the hepatic circulation is one of the keys to successfully perform liver surgery and to elucidate liver pathology, relatively little is known about the functional organization of the liver vasculature. Therefore, we materialized and visualized the human hepatic vasculature at different scales, and performed a morphological analysis by combining vascular corrosion casting with novel micro-computer tomography (CT) and image analysis techniques. A human liver vascular corrosion cast was obtained by simultaneous resin injection in the hepatic artery (HA) and portal vein (PV). A high resolution (110 μm) micro-CT scan of the total cast allowed gathering detailed macrovascular data. Subsequently, a mesocirculation sample (starting at generation 5; 88 × 68 × 80 mm³) and a microcirculation sample (terminal vessels including sinusoids; 2.0 × 1.5 × 1.7 mm³) were dissected and imaged at a 71-μm and 2.6-μm resolution, respectively. Segmentations and 3D reconstructions allowed quantifying the macro- and mesoscale branching topology, and geometrical features of HA, PV and hepatic venous trees up to 13 generations (radii ranging from 13.2 mm to 80 μm; lengths from 74.4 mm to 0.74 mm), as well as microvascular characteristics (mean sinusoidal radius of 6.63 μm). Combining corrosion casting and micro-CT imaging allows quantifying the branching topology and geometrical features of hepatic trees using a multiscale approach from the macro- down to the microcirculation. This may lead to novel insights into liver circulation, such as internal blood flow distributions and anatomical consequences of pathologies (e.g. cirrhosis).

  3. Vascular regression during amphibian metamorphosis--a scanning electron microscope study of vascular corrosion casts of the ventral velum in tadpoles of Xenopus laevis Daudin.

    Science.gov (United States)

    Aichhorn, H; Lametschwandtner, A

    1996-09-01

    We used scanning electron microscopy and vascular casting to study gross arterial supply, venous drainage, and microvascular patterns of the fully developed ventral velum of tadpoles of Xenopus laevis Daudin and analyzed changes of the velar vascular bed from prometamorphosis to metamorphic climax in a qualitative and quantitative manner. The multilayered, highly secretory ventral velum is supplied bilaterally by an anterior and a posterior velar artery, branches of the external carotid artery. Velar arterioles branch mainly dichotomously and form a flat two-dimensional capillary meshwork overlying the tops of filterplates I-IV. Thymopharyngeal veins, dorsal branches of the filter plates veins, and the internal jugular veins drain the velum toward the venous sinus of the heart. Location, architecture, and the drainage of the velar microvascular bed into the venous sinus make a significant contribution of the velar capillaries to gas exchange unlikely. Instead, velar capillaries rather serve the nutrition of the secretory epithelium. The overall morphology of velar vessels from prometamorphosis to metamorphic climax--deduced from vascular corrosion casts--points to atonic vessels with increased leakage indicated by adhering globular extravasations, and to obstructed or blind ending vessels evidenced by the tapered and/or rounded blind ending cast vessels. The significant decrease in the size of the ventral velum during the metamorphic cycle was paralleled by a miniaturization of the velar vascular bed. We hypothetize that this miniaturization occurs by a shortening and fusion of capillary mesh elements. Our findings in corrosion casts, particularly the miniaturization of the velar microvascular bed and the morphology of the regressing capillaries, point to profound morphologic and ultrastructural changes in velar vessels; a study on the fine structure of the microvascular bed of the ventral velum in metamorphic tadpoles is in progress.

  4. Vascular system of the human spinal cord in the prenatal period: a dye injection and corrosion casting study.

    Science.gov (United States)

    Zawiliński, J; Litwin, J A; Nowogrodzka-Zagórska, M; Gorczyca, J; Miodoński, A J

    2001-07-01

    The vascularization of the spinal cord was investigated in 50 human fetuses aged from 10 to 28 gestational weeks using dye injection methods and corrosion casting accompanied by scanning electron microscopy. In the investigated period of fetal development, the general vascular architecture of the spinal cord, corresponding to that described postnatally, seemed to be already established. The observed changes included: (1) remodeling of the supplying (extrinsic) arterial branches, (2) transformation of the posterior anastomotic chain into two distinct posterior spinal arteries, and (3) development of the capillary networks in the gray and white matter. The remodeling of the radicular arteries supplying the spinal cord was accompanied by a decrease in their number and transition from regular to irregular distribution (appearance of intersegmental differences in their frequency). The anterior spinal artery and regular array of the central arteries were already present in the youngest fetuses examined, but the final remodeling of the posterior anastomotic chain into two posterior spinal arteries occurred between 15th and 20th week of fetal life indicating that the vascularization of the anterior region of the spinal cord in the investigated period of fetal life was more advanced as compared with that of the posterior region. The capillary network of the gray matter in the youngest fetuses had the form of discrete glomerular plexuses supplied by groups of central arteries and mainly vascularizing the anterior horns. Successively, the plexuses fused to form a continuous system along the anterior columns and the system expanded to fully vascularize the posterior horns. The white matter in the earlier fetal period seemed to be partially avascular, later the density of capillaries vascularizing those areas was still much lower than in the gray matter. The veins showed considerably greater variability than the arteries, as far as their topography and distribution was

  5. 肝细胞癌病变肝脏血管铸型标本的制作及意义%Preparation of vascular corrosion casting mould specimen of liver with tumor and its clinical significance

    Institute of Scientific and Technical Information of China (English)

    张文辉; 莫木琼; 聂钊铭; 钟觉民; 罗灿峤

    2015-01-01

    目的 制作有肝细胞癌病变的肝脏血管铸型标本,为科研和教学了解肝细胞癌的生长提供形态学依据.方法 将肝细胞癌患者手术切除的新鲜成人肝组织用10%醋酸生理盐水插管冲洗,彻底去除肝脏血管内的血液,分别用混合红色、蓝色和黄色油画颜料的过氯乙烯-自凝牙托粉材料填充剂依次灌注肝固有动脉、肝门静脉和肝静脉,通过聚合反应塑化成型,经插管→灌注→腐蚀→冲洗→修整→装瓶密封,制成有肝细胞癌病变的肝脏血管铸型标本进行观察. 结果 肝细胞癌病变的肝脏血管铸型标本能清晰显示肝门静脉、肝动脉、肝静脉、肝肿瘤及其周围血管分布. 显示的血管充盈饱满,粗细、疏密合理,色泽鲜艳,立体感强,精致美观. 结论 肝细胞癌病变的肝脏可制成血管铸型标本,制成的标本能直观显示肝细胞癌病变的肝脏内血管、肿瘤区域及其周围血管分布.%Objective To prepare the vascular corrosion casting mould specimen of liver with hepatocellular carcino -ma and to provide reliable morphological evidence for clinical activity , teaching and scientific research of liver tumor . Methods A fresh hepatocellular carcinoma specimen obtained by surgical resection was injected with 10%acetic acid sa-line to thoroughly remove blood within the liver .Then the hepatic artery , hepatic portal vein and hepatic vein were perfused with mixtures of perchlorovinyl resin and polymethyl methacrylate resin with red , blue and yellow coloring agent , respec-tively.Vascular corrosion casting mould specimen of the liver with primary tumor was obtained by intubation , perfusion, corrosion, flushing, trimming and sealing to the container .Results The method could clearly showed the hepatic artery , hepatic portal vein and hepatic venous system and the distribution of blood vessels in and around the tumor area .The ves-sels were full filling, in reasonable size and density

  6. Partial corrosion casting to assess cochlear vasculature in mouse models of presbycusis and CMV infection.

    Science.gov (United States)

    Carraro, Mattia; Park, Albert H; Harrison, Robert V

    2016-02-01

    Some forms of sensorineural hearing loss involve damage or degenerative changes to the stria vascularis and/or other vascular structures in the cochlea. In animal models, many methods for anatomical assessment of cochlear vasculature exist, each with advantages and limitations. One methodology, corrosion casting, has proved useful in some species, however in the mouse model this technique is difficult to achieve because digestion of non vascular tissue results in collapse of the delicate cast specimen. We have developed a partial corrosion cast method that allows visualization of vasculature along much of the cochlear length but maintains some structural integrity of the specimen. We provide a detailed step-by-step description of this novel technique. We give some illustrative examples of the use of the method in mouse models of presbycusis and cytomegalovirus (CMV) infection.

  7. Corrosion cast study of the canine hepatic veins.

    Science.gov (United States)

    Uršič, M; Vrecl, M; Fazarinc, G

    2014-11-01

    This study presents a detailed description of the distribution, diameters and drainage patterns of hepatic veins on the basis of the corrosion cast analysis in 18 dogs. We classified the hepatic veins in three main groups: the right hepatic veins of the caudate process and right lateral liver lobe, the middle hepatic veins of the right medial and quadrate lobes and the left hepatic veins of both left liver lobes and the papillary process. The corrosion cast study showed that the number of the veins in the Nomina Anatomica Veterinaria and most anatomical textbooks is underestimated. The number of various-sized hepatic veins of the right liver division ranged from 3 to 5 and included 1 to 4 veins from the caudate process and 2 to 4 veins from the right lateral liver lobe. Generally, in all corrosion casts, one middle-sized vein from the right part of the right medial lobe, which emptied separately in the caudal vena cava, was established. The other vein was a large-sized vein from the remainder of the central division, which frequently joined the common left hepatic vein from the left liver lobes. The common left hepatic vein was the largest of all the aforementioned hepatic veins.

  8. High Temperature Corrosion of Fe-C-S Cast Irons in Oxidizing and Sulfidizing Atmospheres

    Institute of Scientific and Technical Information of China (English)

    Thuan-Dinh NGUYEN; Dong-Bok LEE

    2008-01-01

    The corrosion behavior of spheroidal graphite and flake graphite cast irons was studied in oxidizing and sulfidizing atmospheres between 600 and 800℃ for 50 h. The corrosion rate in the sulfidizing atmosphere was faster than that in air above 700℃, due to the formation of the Feo.975S sulfide. The corrosion rate of the spheroidal graphite cast iron was similar to that of the flake graphite cast iron.

  9. Comparison of corrosion behavior of ZL104 alloy at as-cast and heat treatment states

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The corrosion behavior of ZL 104 alloy at different states (as-cast and heat treatment) in salt spray corrosion (SSC) was studied. The results show that the sample treated after refinement and modification has the least corrosive resistance compared with the sample bearing as-cast structure at the beginning of the corrosion. As the corrosion process continued, however, the trend reversed itself. After 44 h continuous corrosion, the corrosive rates of all samples tend to be stable. After experiments, the sample bearing as-cast structure had the most corrosive products on the surface whereas the sample being refined and modified had the least products. The Fourier transformation infrared spectroscopy (FTIR)analyses of the corrosion products show that these products are composed of hydroxyl-containing substances.

  10. Influence of Trace Alloying Elements on Corrosive Resistance of Cast Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    DUAN Han-qiao; YAN Xiang; WEI Bo-kang; LIN Han-tong

    2005-01-01

    The influences of trace alloying elements niobium, vanadium and zirconium on the corrosive resistance of 18-8 type cast stainless steel have been studied in deta() orthogonal design experiments. The results show that zirconium is mainly in the form of compound inclusions, which is unfavorable to promote the corrosive resistance of the cast stainless steel. It can alleviate the disadvantageous influence of carbon addition on corrosive resistance when some elements such as vanadium and niobium exist in the steel, and niobium has a remarkable influence on the intergranular corrosive resistance but unobvious on the pitting corrosion, and vanadium has a slightly favorable influence on the corrosive resistance of the steel.

  11. Corrosion of two kinds of cast steels containing chromium in hot concentrated alkaline

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    LI Wei

    2007-02-01

    Full Text Available A typical hot concentrated alkaline corrosion environment exists in alumina metallurgical industry, so that steel materials with outstanding alkaline corrosion resistance are strongly demanded for its processing equipment. In this paper, the corrosion resistance of two kinds of martensitic cast steels containing chromium in static 303g/L NaOH alkaline solution at 85℃ was studied through polarization and potential-time curves, corrosion weight loss and corrosion morphology analysis. Experimental results showed that protection effect by passive film of cast steel containing Cr was temporary. The low carbon steel without Cr content also exhibited chemical passivity in the same solution. The corrosion mode of the tested Cr-containing cast steel was composed of active dissolving corrosion and caustic embrittlement cracking. Dissolving corrosion was the primary mechanism for the induced weight loss, while severe caustic embrittlement cracking was secondary. With the increase of chromium content in the cast steel, the tendency of the caustic embrittlement cracking decreased, while the active dissolving corrosion increased.

  12. Corrosion of two kinds of cast steels containing chromium in hot concentrated alkaline

    Institute of Scientific and Technical Information of China (English)

    LI Wei; LIU Jun-quan; TU Xiao-hui

    2007-01-01

    A typical hot concentrated alkaline corrosion environment exists in alumina metallurgical industry, so that steel materials with outstanding alkaline corrosion resistance are strongly demanded for its processing equipment. In this paper, the corrosion resistance of two kinds of martensitic cast steels containing chromium in static 303 g/L NaOH alkaline solution at 85℃ was studied through polarization and potential-time curves, corrosion weight loss and corrosion morphology analysis. Experimental results showed that protection effect by passive film of cast steel containing Cr was temporary. The low carbon steel without Cr content also exhibited chemical passivity in the same solution. The corrosion mode of the tested Cr-containing cast steel was composed of active dissolving corrosion and caustic embrittlement cracking. Dissolving corrosion was the primary mechanism for the induced weight loss, while severe caustic embrittlement cracking was secondary. With the increase of chromium content in the cast steel, the tendency of the caustic embrittlement cracking decreased, while the active dissolving corrosion increased.

  13. Erosion-corrosion behavior of austenitic cast iron in an acidic slurry medium

    Science.gov (United States)

    Yang, Ke; Sun, Lan; Liu, Yu-zhen; Fan, Hong-yuan

    2015-06-01

    A series of austenitic cast iron samples with different compositions were cast and a part of nickel in the samples was replaced by manganese for economic reason. Erosion-corrosion tests were conducted under 2wt% sulfuric acid and 15wt% quartz sand. The results show that the matrix of cast irons remains austenite after a portion of nickel is replaced with manganese. (Fe,Cr)3C is a common phase in the cast irons, and nickel is the main alloying element in high-nickel cast iron; whereas, (Fe,Mn)3C is observed with the increased manganese content in low-nickel cast iron. Under erosion-corrosion tests, the weight-loss rates of the cast irons increase with increasing time. Wear plays a more important role than corrosion in determining the weight loss. It is indicated that the processes of weight loss for the cast irons with high and low nickel contents are different. The erosion resistance of the cast iron containing 7.29wt% nickel and 6.94wt% manganese is equivalent to that of the cast iron containing 13.29wt% nickel.

  14. Study of biofilm influenced corrosion on cast iron pipes in reclaimed water

    Science.gov (United States)

    Zhang, Haiya; Tian, Yimei; Wan, Jianmei; Zhao, Peng

    2015-12-01

    Biofilm influenced corrosion on cast iron pipes in reclaimed water was systemically studied using the weight loss method and electrochemical impedance spectroscopy (EIS). The results demonstrated that compared to sterile water, the existence of the biofilm in reclaimed water promoted the corrosion process significantly. The characteristics of biofilm on cast iron coupons were examined by the surface profiler, scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). The bacterial counts in the biofilm were determined using the standard plate count method and the most probable number (MPN). The results demonstrated that the corrosion process was influenced by the settled bacteria, EPS, and corrosion products in the biofilm comprehensively. But, the corrosion mechanisms were different with respect to time and could be divided into three stages in our study. Furthermore, several corresponding corrosion mechanisms were proposed for different immersion times.

  15. Influence of the casting processing route on the corrosion behavior of dental alloys.

    Science.gov (United States)

    Galo, Rodrigo; Rocha, Luis Augusto; Faria, Adriana Claudia; Silveira, Renata Rodrigues; Ribeiro, Ricardo Faria; de Mattos, Maria da Gloria Chiarello

    2014-12-01

    Casting in the presence of oxygen may result in an improvement of the corrosion performance of most alloys. However, the effect of corrosion on the casting without oxygen for dental materials remains unknown. The aim of this study was to investigate the influence of the casting technique and atmosphere (argon or oxygen) on the corrosion behavior response of six different dental casting alloys. The corrosion behavior was evaluated by electrochemical measurements performed in artificial saliva for the different alloys cast in two different conditions: arc melting in argon and oxygen-gas flame centrifugal casting. A slight decrease in open-circuit potential for most alloys was observed during immersion, meaning that the corrosion tendency of the materials increases due to the contact with the solution. Exceptions were the Co-based alloys prepared by plasma, and the Co-Cr-Mo and Ni-Cr-4Ti alloys processed by oxidized flame, in which an increase in potential was observed. The amount of metallic ions released into the artificial saliva solution during immersion was similar for all specimens. Considering the pitting potential, a parameter of high importance when considering the fluctuating conditions of the oral environment, Co-based alloys show the best performance in comparison with the Ni-based alloys, independent of the processing route.

  16. On Corrosion of Ferrous Metals in Typical Indian Soils Part I : Cast Iron

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    Brajendra Nath Tripathi

    1965-01-01

    Full Text Available Corrodibility of cast iron in ten typical Indian soils, employing Schwerdtfeger's soil corrosion cell procedure and the physico-chemical properties of the soils responsible for their corrosivity have been determined. The results have been statistically analysed, interpreted and correlated with various factors. Corrosion of cast iron in non acidic soils (p/supH4-10 proceeds through electro-chemical mechanism. Usually the rate of corrosion is maximum at the beginning and with development of the film of corrosion products, the rate gradually decrease with time until it becomes more or less constant, 'Even' general corrosion is observed on most of the cases. The maximum penetration is directly proportional corrodibility. The corrosivity of soils in situ is directly poroportional to the moisture equivalent or, in turn, to the clay content. The corrosivity of soils increases with the concentration at soluble electrolytes. Ferric oxide present in a laterite soil functions as a cathodic depolariser and hence increases its corrosivity. In an acidic soil, the corrosion mainly proceeds through the mechanism of direct chemical reaction.

  17. An Electrochemical Evaluation on the Corrosion of Weld Zone in Cold Arc Welding of the Cast Iron

    Energy Technology Data Exchange (ETDEWEB)

    Moon, Kyung Man; Lee, Myung Hoon; Kim, Ki Joon [Korea Maritime University, Busan (Korea, Republic of); Kim, Jin Gyeong [Korea Institute of Marine and Frsheries Technology, Busan (Korea, Republic of)

    2008-04-15

    Cold arc welding of cast iron has been widely used with repair welding of metal structures. However its welding is often resulted in the galvanic corrosion between weld metal zone and heat affected zone(HAZ) due to increasing of hardness. In this study, corrosion properties such as hardness, corrosion potential, surface microstructures, and variation of corrosion current density of welding zone with parameters of used electrodes for cast iron welding were investigated with an electrochemical evaluation. Hardness of HAZ showed the highest value compared to other welding zone regardless of kinds of used electrodes for cast iron welding. And its corrosion potential was also shifted to more negative direction than other welding zone. In addition, corrosion current density of WM in polarization cures was qualitatively smaller than that of HAZ. Therefore galvanic corrosion may be apparently observed at HAZ. However galvanic corrosion may be somewhat controlled by using an optimum welding electrode.

  18. Corrosion Inhibition of Cast Iron in Arabian Gulf Seawater by Two Different Ionic Liquids

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    El-Sayed M. Sherif

    2015-06-01

    Full Text Available In this paper we report on the corrosion inhibition of cast iron in Arabian Gulf seawater by two different ionic liquids namely, 1-ethyl-3-methylimidazolium chloride ([EMIm]Cl and 1-butyl-1-methylpyrrolidinium chloride ([Py1,4]Cl. The inhibiting influence of the employed ionic liquids was investigated by weight loss, open circuit potential electrochemical impedance spectroscopy, and cyclic potentiodynamic polarization. The results show the corrosion inhibition impact of the employed ionic liquids (ILs. Compared with [Py1,4]Cl, [EMIm]Cl shows a higher inhibition efficiency at a short immersion time, for the examined ILs concentrations. However, [Py1,4]Cl exhibits a higher efficiency upon increasing the immersion time indicating the persistence of the inhibiting influence. The corrosion inhibition of the employed ionic liquids is attributed to the adsorption of the cations of the ionic liquids onto the surface of cast iron forming a corrosion barrier.

  19. Fine blood vascular casting by monomeric methacrylate injection and microwave treatment

    OpenAIRE

    日根野谷, 仁

    1992-01-01

    A modified injection replica SEM method was introduced. Thorough injection of a resin mixture (monomeric metacrylate containing 1% benzoyl peroxide and 1% N, N-dimethylaniline) prior to the microwave treatment prepares good and fine blood vascular casts or replicas of brain, hypophysis, pineal body, thyroid gland and other organs. These casts sufficiently withstood ionbombardment and were useful for scanning electron microscopy. In this casting, preliminary perfusion fixation prior to the res...

  20. Wear and Corrosion of Cast Al Alloy Piston with and without Brake Oil

    OpenAIRE

    Olawale Olarewaju Ajibola; Daniel Toyin Oloruntoba

    2015-01-01

    The effects of wear and corrosion of cast AA6061 aluminium alloy were studied with and without brake fluid using a wear jig while the corrosion rate was determined in brake fluid for 70 days under two experimental set-ups. The tests, yielded 0.00000123 g/mm2/min highest wear rate at 147000 wear cycles and 0.0334 mg/mm2/yr as the highest corrosion rate within the early 39th day of immersion in oil, the values being considered comparatively lower than those obtained for Al alloy in most common ...

  1. Influence of casting procedures on the corrosion resistance of clinical dental alloys containing palladium.

    Science.gov (United States)

    Viennot, Stéphane; Lissac, Michèle; Malquarti, Guillaume; Dalard, Francis; Grosgogeat, Brigitte

    2006-05-01

    The aim of this study was to compare the in vitro corrosion resistance in artificial saliva of two palladium-silver alloys (a Pd-Ag (Pors on 4) and an Ag-Pd (Palliag LTG)), with and without casting defects; 1 nickel-chrome alloy and 1 high-gold alloy, cast under recommended conditions, served as controls. For each of the palladium-based alloys, three specimens corresponding to three different casting conditions were used: under recommended conditions, with the use of a graphite-containing investment and crucible, and by reusing the sprues and sprue button. The electrochemical tests were run in Fusayama-Meyer artificial saliva. The open-circuit potential was recorded in mV/SCE at t=24h. Then, potentiodynamic polarization was performed to measure the polarization resistance (R(p)) in kOmega cm(2) and the corrosion current (i(corr)) in microA cm(-2). Data were evaluated with one-way analysis of variance and multiple comparisons test (alpha=0.05). In addition, each specimen was examined by scanning electron microscopy. Compared to the control alloys, the electrochemical experiments in artificial saliva indicated satisfactory corrosion resistance for the Pd-Ag and Ag-Pd alloys; these results are related to their high noble metal content and stable substructure. The Pd-Ag alloy displayed superior electrochemical properties to those of the Ag-Pd alloy regardless of the casting condition. The use of the graphite-containing crucible and investment during the cast process did not dramatically reduce the corrosion resistance values, but the reuse of sprues and the sprue button did. The optimal corrosion resistance values were obtained for the alloys cast according to the recommended conditions.

  2. Wear and Corrosion of Cast Al Alloy Piston with and without Brake Oil

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    Olawale Olarewaju Ajibola

    2015-01-01

    Full Text Available The effects of wear and corrosion of cast AA6061 aluminium alloy were studied with and without brake fluid using a wear jig while the corrosion rate was determined in brake fluid for 70 days under two experimental set-ups. The tests, yielded 0.00000123 g/mm2/min highest wear rate at 147000 wear cycles and 0.0334 mg/mm2/yr as the highest corrosion rate within the early 39th day of immersion in oil, the values being considered comparatively lower than those obtained for Al alloy in most common wet abrasion test and corrosion in aqueous solutions as previously reported in literature. The material loss rates to wear and corrosion were determined from the equations relating to wear and corrosion based on the ASTM designations. The results show that the combined actions of wear and corrosion contribute to the total loss of piston material immersed in brake oil. This is greater than either of their effects individually on cast Al alloy in the brake oil.

  3. Erosion-corrosion investigation of high chromium cast irons using newly designed jet type tester

    Institute of Scientific and Technical Information of China (English)

    TU Xiao-hui; LIU Jun-quan; LI Wei; ZHANG Feng-hua; SU Jun-yi

    2004-01-01

    A jet type erosion-corrosion tester was developed for the erosion-corrosion investigation of high-chromium cast irons. During tests the size and the shape of particles in the slurry can be maintained stable. The jet velocity and attack angle can be accurately controlled. The repeatability and ranking consistency of the test results are satisfactory. The test parameters can be adjusted in a wide range, so that the tester can simulate various practical working conditions. Electrochemical test data can be automatically collected and processed. Dynamic polarization curves can be obtained during erosion-corrosion test, which can be used to study the dynamic corrosion characteristics.Two high chromium cast irons were studied in hot concentrated alkaline slurry. The results show that the erosioncorrosion mass loss rate and dynamic corrosion rate of 295Cr26 iron is lower than that of 185Cr13 under the conditions similar to alumyte processing. The mechanism of erosion-corrosion of 295Cr26 and 185Cr13 was studied by using the tester. The interaction between erosion and corrosion was also quantitatively evaluated.

  4. Corrosion of Cast Iron Mill Plates in Wet Grinding

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    Anthony ANDREWS

    2010-12-01

    Full Text Available Corrosion studies were carried out on two different maize grinding plates. Maize was soaked in water for three days and the water decanted and used as electrolyte. Mass loss and pH measurements were carried out every 3 days for 15-day period. Results show that, for each plate, mass loss and pH increased with exposure time. Corrosion rates determined from mass loss data was found to be strongly dependent on pH. The observed behaviour may be explained in terms of the chemical composition and/or microstructures of the plates. Results are briefly discussed in terms of the contribution of corrosion to wear.

  5. Study on the hot corrosion behavior of a cast Ni-base superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Wang, W.; Guo, J.T.; Zhang, J.; Yuan, C.; Zhou, L.Z.; Hu, Z.Q. [Chinese Academy of Sciences, Shenyang (China). Inst. of Metal Research

    2010-07-01

    Hot corrosion behavior of Nickel-base cast superalloy K447 in 90% Na{sub 2}SO{sub 4} + 10% NaCl melting salt at 850 C and 900 C was studied. The hot corrosion kinetic of the alloy follows parabolic rate law under the experimental conditions. The external layer is mainly Cr{sub 2}O{sub 3} scale which is protective to the alloy, the intermediate layer is the Ti-rich phase, and the internal layer is mainly the international oxides and sulfides. With increased corrosion time and temperature, the oxide scales are gradually dissolved in the molten salt and then precipitate as a thick and non-protective scale. Chlorides cause the formation of volatile species, which makes the oxide scale disintegrate and break off. The corrosion kinetics and morphology examinations tend to support the basic dissolution model for hot corrosion mechanisms. (orig.)

  6. Corrosion resistance of various bio-films deposited on austenitic cast steel casted by lost-wax process and in gypsum mould

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    J. Gawroński

    2010-01-01

    Full Text Available This work is the next of a series concerning the improvement of austenitic cast steel utility predicted for use in implantology for complicated long term implants casted by lost-wax process and in gypsum mould. Austenitic cast steel possess chemical composition of AISI 316L medical steel used for implants. In further part of present work investigated cast steel indicated as AISI 316L medical steel. Below a results of electrochemical corrosion resistance of carbon layer and bi-layer of carbon/HAp deposited on AISI 316L researches are presented. Coatings were manufactured by RF PACVD and PLD methods respectively. Obtained results, unequivocally indicates on the improvement of this type of corrosion resistance by substrate material with as deposited carbon layer. While bi-layer of carbon/HAp are characterized by very low corrosion resistance.

  7. Corrosion Behavior of AlSi10Mg Alloy Produced by Additive Manufacturing (AM vs. Its Counterpart Gravity Cast Alloy

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    Avi Leon

    2016-06-01

    Full Text Available The attractiveness of additive manufacturing (AM relates to the ability of this technology to rapidly produce very complex components at affordable costs. However, the properties and corrosion behavior, in particular, of products produced by AM technology should at least match the properties obtained by conventional technologies. The present study aims at evaluating the corrosion behavior and corrosion fatigue endurance of AlSi10Mg alloy produced by selective laser melting (SLM in comparison with its conventional counterpart, gravity cast alloy. The results obtained indicate that the corrosion resistance of the printed and cast alloys was relatively similar, with a minor advantage to the printed alloy. The corrosion fatigue endurance of the printed alloy was relatively improved compared to the cast alloy. This was mainly attributed to the significant differences between the microstructure and defect characteristics of those two alloys.

  8. CORROSION RESISTANCE OF PEARLITIC AND BAINITIC CAST IRON IN A SYNTHETIC SOLUTION OF CONDENSED GAS FROM COMBUSTION

    Directory of Open Access Journals (Sweden)

    Sandra Matos Cordeiro Costa

    2015-03-01

    Full Text Available The corrosion of engine components of the combustion chamber is usually related to the formation of acids such as sulfuric and nitric. These acids are generated by the condensation of combustion gases that usually occur in vehicle exhaust systems. However, with the development of new technologies to reduce emissions, condensation is also being promoted in vehicle combustion chambers. This fact is associated with high exhaust gas recirculation rates, known as EGR (English term for Exhaust Gas Recirculation. Consequently, corrosion problems in the engine components are increasing, especially in cylinder liners alloy manufactured using cast iron. In this study, the corrosion resistance of two cast iron alloys, one with a pearlitic microstructure and the other with a bainite microstructure in a solution simulating the composition of the condensate obtained from the combustion gases. It was found that the microstructure of the cast iron is an important factor affecting the corrosion behavior. The results showed that none of the two materials investigated is resistant to corrosion in the test medium, and the small difference observed between the behavior of the two cast iron was related to its microstructure, which are dependent on their chemical compositions. The cast iron with a pearlitic microstructure showed less formation of corrosion products than the bainitic cast iron. This result is related to the presence of steadite phase, highly stable and resistant to corrosion in pearlitic microstructure. This phase (steadite anchors the corrosion products formed on the surface and act as a partial barrier slowing the progress of the corrosion process, that was more pronounced in the bainitic cast iron.

  9. Physicochemical studies of glucose, gellan gum, and hydroxypropyl cellulose--inhibition of cast iron corrosion.

    Science.gov (United States)

    Rajeswari, Velayutham; Kesavan, Devarayan; Gopiraman, Mayakrishnan; Viswanathamurthi, Periasamy

    2013-06-05

    Glucose, gellan gum, and hydroxypropyl cellulose were studied against the acid corrosion of cast iron by means of weight loss, potentiodynamic polarization, and AC impedance spectroscopy techniques. The inhibition efficiency was found to increase with increasing concentration of the inhibitors. The effect of immersion time and temperature were also studied. The addition of potassium iodide to the corrosion-inhibition system showed both antagonism and synergism toward inhibition efficiency. Polarization studies revealed the mixed-type inhibiting nature of the carbohydrates. The adsorption of inhibitors on the cast iron surface obeys Langmuir adsorption isotherm model, both in presence and absence of KI. Physical interaction between the inhibitor molecules and the iron surface was suggested by the thermochemical parameters, rather than chemical interaction.

  10. Effect of heat treatment on corrosion behavior of low pressure sand cast Mg-10Gd-3Y-0.5Zr alloys

    OpenAIRE

    2016-01-01

    The corrosion behaviors of low-pressure sand cast Mg-10Gd-3Y-0.5Zr (wt.%) alloys in as-cast, solution treated (T4) and aged (T6) conditions were studied by means of immersion test and electrochemical measurements in 5wt.% NaCl solution saturated with Mg(OH)2. It was observed that the corrosion rate in the T4 condition was lower than that of the as-cast and T6 conditions by both sand casting and permanent mold casting with the same order of as-cast>T6>T4; while the corrosion resistance of the ...

  11. Effects of microbial redox cycling of iron on cast iron pipe corrosion in drinking water distribution systems.

    Science.gov (United States)

    Wang, Haibo; Hu, Chun; Zhang, Lili; Li, Xiaoxiao; Zhang, Yu; Yang, Min

    2014-11-15

    Bacterial characteristics in corrosion products and their effect on the formation of dense corrosion scales on cast iron coupons were studied in drinking water, with sterile water acting as a reference. The corrosion process and corrosion scales were characterized by electrochemical and physico-chemical measurements. The results indicated that the corrosion was more rapidly inhibited and iron release was lower due to formation of more dense protective corrosion scales in drinking water than in sterile water. The microbial community and denitrifying functional genes were analyzed by pyrosequencing and quantitative polymerase chain reactions (qPCR), respectively. Principal component analysis (PCA) showed that the bacteria in corrosion products played an important role in the corrosion process in drinking water. Nitrate-reducing bacteria (NRB) Acidovorax and Hydrogenophaga enhanced iron corrosion before 6 days. After 20 days, the dominant bacteria became NRB Dechloromonas (40.08%) with the protective corrosion layer formation. The Dechloromonas exhibited the stronger corrosion inhibition by inducing the redox cycling of iron, to enhance the precipitation of iron oxides and formation of Fe3O4. Subsequently, other minor bacteria appeared in the corrosion scales, including iron-respiring bacteria and Rhizobium which captured iron by the produced siderophores, having a weaker corrosion-inhibition effect. Therefore, the microbially-driven redox cycling of iron with associated microbial capture of iron caused more compact corrosion scales formation and lower iron release.

  12. New Mechanism on Synergistic Effect of Nitrite and Triethanolamine Addition on the Corrosion of Ductile Cast Iron

    Directory of Open Access Journals (Sweden)

    K. T. Kim

    2016-01-01

    Full Text Available In general, we compared the different inhibition mechanisms of organic inhibitor with that of anodic inhibitor. When triethanolamine or nitrite was added separately to tap water for inhibiting the corrosion of ductile cast iron, large amounts of inhibitor were needed. This is because the corrosion inhibitors had to overcome the galvanic corrosion that occurs between graphite and matrix. In this work, we investigated the corrosion of ductile cast iron in tap water with/without inhibitors. The corrosion rate was measured using chemical immersion test and electrochemical methods, including anodic polarization test. The inhibited surface was analyzed using EPMA and XPS. Test solutions were analyzed by performing FT-IR measurement. When triethanolamine and nitrite coexisted in tap water, synergistic effect built up, and the inhibition effect was ca. 30 times more effective than witnessed with single addition. This work focused on the synergistic effect brought about by nitrite and triethanolamine and its novel mechanism was also proposed.

  13. Blood vessel remodeling in pig ovarian follicles during the periovulatory period: an immunohistochemistry and SEM-corrosion casting study

    Directory of Open Access Journals (Sweden)

    Berardinelli Paolo

    2009-07-01

    Full Text Available Abstract Background The present research aims to describe the process of vascular readjustment occurring in pig ovary during the periovulatory phase (from LH surge to ovulation that drives the transformation of the follicle, a limited blood supplied structure, into the corpus luteum, a highly vascularised endocrine gland required to maintain high levels of progesterone in pregnancy. The swine model was chosen because it is characterized by a long periovulatory window (about 40–44 hrs-similar to human that permits to recover follicles at a precise endocrinological timing. Methods By validated hormonal protocol (eCG+hCG, able to mimic the physiologic gonadotropin stimulation, preovulatory follicles (PreOFs, 60 h-eCG, follicles in the middle (early periovulatory follicles, EPerOFs, 18 h-hCG or late (LPerOFs, 36 h-hCG periovulatory phase were isolated from prepubertal gilts. To understand the angiogenic process, morphological/morphometrical analyses were performed by combining immunohistochemistry (IHC and SEM of vascular corrosion casts (VCC techniques. Results PreOFs showed a vascular plexus with proliferating endothelial cells (EPI. This plexus was characterized by a dense inner capillary network, with angiogenic figures, connected to the outer network by anastomotic vessels (arterioles and venules of the middle network. EPerOFs decreased their EPI, blood vessel extension in the outer network, and evidenced a reduced compactness of blood vessels. In LPerOFs, a rapid neovascularization was associated to an intensive tissue remodeling: the follicle acquired an undulated aspect presenting arterioles/venules near the basal membrane, increased vascular extension by EPI, sprouting and non-sprouting angiogenesis. The analysis of vascular geometric relations and branching angles evidenced similar values at all stages. Conclusion These data allow us to hypothesize that EPerOFs are in a quiescent status. LPerOFs represent the "metamorphic" follicles that

  14. The development of high strength corrosion resistant precipitation hardening cast steels

    Science.gov (United States)

    Abrahams, Rachel A.

    Precipitation Hardened Cast Stainless Steels (PHCSS) are a corrosion resistant class of materials which derive their properties from secondary aging after a normalizing heat treatment step. While PHCSS materials are available in austenitic and semi-austenitic forms, the martensitic PHCSS are most widely used due to a combination of high strength, good toughness, and corrosion resistance. If higher strength levels can be achieved in these alloys, these materials can be used as a lower-cost alternative to titanium for high specific strength applications where corrosion resistance is a factor. Although wrought precipitation hardened materials have been in use and specified for more than half a century, the specification and use of PHCSS has only been recent. The effects of composition and processing on performance have received little attention in the cast steel literature. The work presented in these investigations is concerned with the experimental study and modeling of microstructural development in cast martensitic precipitation hardened steels at high strength levels. Particular attention is focused on improving the performance of the high strength CB7Cu alloy by control of detrimental secondary phases, notably delta ferrite and retained austenite, which is detrimental to strength, but potentially beneficial in terms of fracture and impact toughness. The relationship between age processing and mechanical properties is also investigated, and a new age hardening model based on simultaneous precipitation hardening and tempering has been modified for use with these steels. Because the CB7Cu system has limited strength even with improved processing, a higher strength prototype Fe-Ni-Cr-Mo-Ti system has been designed and adapted for use in casting. This prototype is expected to develop high strengths matching or exceed that of cast Ti-6Al-4V alloys. Traditional multicomponent constitution phase diagrams widely used for phase estimation in conventional stainless steels

  15. Effects of Solution and Aging Treatments on Corrosion Resistance of As-cast 60NiTi Alloy

    Science.gov (United States)

    Qin, Qiuhui; Wen, Yuhua; Wang, Gaixia; Zhang, Lanhui

    2016-12-01

    60NiTi alloy has become a competitive candidate for bearing applications due to its shape memory effect, superelasticity, high strength, hardness, excellent abrasion resistance and corrosion resistance, etc. However, the relationship between its corrosion resistance and heat treatment is not clearly understood. Therefore, we used OM, XRD, SEM and EDS to study the evolution of microstructure in as-cast, solution-treated and aged 60NiTi alloy. Besides, the potentiodynamic polarization and salt spray test were used to compare corrosion resistance of 60NiTi alloy and 316 stainless steel and to study the effect of microstructures on corrosion resistance of 60NiTi alloy. The results show that the corrosion resistance of as-cast 60NiTi alloy is comparable to that of 316 stainless steel, but the corrosion resistance of solution-treated and aged 60NiTi alloys is much superior. The significantly reduced Ni3Ti phase after the solution and aging treatments is responsible for the remarkable improvement in the corrosion resistance of as-cast 60NiTi alloy.

  16. Galvanic corrosion behavior of die cast AZ91D magnesium alloy in chloride solution

    Institute of Scientific and Technical Information of China (English)

    Zhensong Tong; Wei Zhang; Jiuqing Li; Jin Gao; Jiquan He; Ji Zhou

    2004-01-01

    The galvanic corrosion behavior of die cast AZ91D magnesium alloy coupled with H62 brass, 316L stainless steel, A3steel and LY12 aluminum alloy of different areas in 3.5% NaC1 solution was studied. The free corrosion potentials, galvanic potentials and currents of these galvanic couples were measured. The galvanic effects were determined by the mass loss and regression method using three points. The results show that: (1) In these four kinds of couples AZ91D acts as the anode, whose galvanic corrosion behavior is mainly controlled by the cathodic polarization; (2) The free corrosion potentials of these four kinds of couples change a liffle with time and cathodic/anodic area ratio (CAAR); (3) The galvanic potential of AZ91D/LY12 moves positively with the increase of time and CAAR; (4) The galvanic currents increase with CAAR, but there is difference in the current change between different couples; (5) The anodic dissolution rate of the magnesium alloy increases by 2-3 orders after being coupled with these four kinds of metals and the galvanic effects of these couples have such a relation as γH62>γ316LS.S>γLY12 >γA3.

  17. Hot Corrosion Behavior of High-Chromium, High-Carbon Cast Irons in NaCl-KCl Molten Salts

    Directory of Open Access Journals (Sweden)

    S. Vuelvas-Rayo

    2012-01-01

    Full Text Available A study on the corrosion behavior of a series of experimental high-chromium (18.53–30.48 wt.%, high-carbon (3.82–5.17% cast irons in NaCl-KCl (1 : 1 M at 670°C has been evaluated by using weight loss technique and compared with a 304-type stainless steel. It was found that all castings had a higher corrosion rate than conventional 304SS and that the addition of Cr increased the degradation rate of the cast irons. Additionally, corrosion rate increased by increasing the C contents up to 4.29%, but it decreased with a further increase in its contents. Results are discussed in terms of consumption of the Cr2O3 layer by the melt.

  18. Corrosion Inhibiting Mechanism of Nitrite Ion on the Passivation of Carbon Steel and Ductile Cast Iron for Nuclear Power Plants

    Directory of Open Access Journals (Sweden)

    K. T. Kim

    2015-01-01

    Full Text Available While NaNO2 addition can greatly inhibit the corrosion of carbon steel and ductile cast iron, in order to improve the similar corrosion resistance, ca. 100 times more NaNO2 addition is needed for ductile cast iron compared to carbon steel. A corrosion and inhibition mechanism is proposed whereby NO2- ion is added to oxidize. The NO2- ion can be reduced to nitrogen compounds and these compounds may be absorbed on the surface of graphite. Therefore, since nitrite ion needs to oxidize the surface of matrix and needs to passivate the galvanic corroded area and since it is absorbed on the surface of graphite, a greater amount of corrosion inhibitor needs to be added to ductile cast iron compared to carbon steel. The passive film of carbon steel and ductile cast iron, formed by NaNO2 addition showed N-type semiconductive properties and its resistance, is increased; the passive current density is thus decreased and the corrosion rate is then lowered. In addition, the film is mainly composed of iron oxide due to the oxidation by NO2- ion; however, regardless of the alloys, nitrogen compounds (not nitrite were detected at the outermost surface but were not incorporated in the inner oxide.

  19. Effect of heat treatment on corrosion behavior of low pressure sand cast Mg-10Gd-3Y-0.5Zr alloys

    Institute of Scientific and Technical Information of China (English)

    Qian-qian Wu; Guang-ling Wei; Guo-hua Wu; Wen-cai Liu; Tian-peng Xuan; Wen-jiang Ding

    2016-01-01

    The corrosion behaviors of low-pressure sand cast Mg-10Gd-3Y-0.5Zr (wt.%) aloys in as-cast, solution treated (T4) and aged (T6) conditions were studied by means of immersion test and electrochemical measurements in 5wt.% NaCl solution saturated with Mg(OH)2. It was observed that the corrosion rate in the T4 condition was lower than that of the as-cast and T6 conditions by both sand casting and permanent mold casting with the same order of as-cast>T6>T4; while the corrosion resistance of the permanent mold casting is superior to the sand casting. The morphologies of the corrosion products are similar porous structures consisting of tiny erect lfakes perpendicular to the corroded surface of the aloy, irrespective of the heat treatment conditions. Especialy, the corrosion iflm in T4 condition is more compact than that in the other two conditions. In addition, the severer corrosion happening to the as-cast condition is correlated with the galvanic corrosion between the matrix and the eutectic compounds; while improved corrosion resistance for the T4 and T6 conditions is ascribed to the dissolution of the secondary eutectic compounds. The measured corrosion current densities of Mg-10Gd-3Y-0.5Zr aloys in as-cast, T4, and T6 conditions are 36 μA·cm-2, 10 μA·cm-2, and 33 μA·cm-2, respectively. The proposed equivalent circuit [Rs(CPE1(Rt(RfCPE2))] by Zview software matches wel with the tested electrochemical impedance spectra (EIS) data.

  20. Effect of heat treatment on corrosion behavior of low pressure sand cast Mg-10Gd-3Y-0.5Zr alloys

    Directory of Open Access Journals (Sweden)

    Qian-qian Wu

    2016-07-01

    Full Text Available The corrosion behaviors of low-pressure sand cast Mg-10Gd-3Y-0.5Zr (wt.% alloys in as-cast, solution treated (T4 and aged (T6 conditions were studied by means of immersion test and electrochemical measurements in 5wt.% NaCl solution saturated with Mg(OH2. It was observed that the corrosion rate in the T4 condition was lower than that of the as-cast and T6 conditions by both sand casting and permanent mold casting with the same order of as-cast>T6>T4; while the corrosion resistance of the permanent mold casting is superior to the sand casting. The morphologies of the corrosion products are similar porous structures consisting of tiny erect flakes perpendicular to the corroded surface of the alloy, irrespective of the heat treatment conditions. Especially, the corrosion film in T4 condition is more compact than that in the other two conditions. In addition, the severer corrosion happening to the as-cast condition is correlated with the galvanic corrosion between the matrix and the eutectic compounds; while improved corrosion resistance for the T4 and T6 conditions is ascribed to the dissolution of the secondary eutectic compounds. The measured corrosion current densities of Mg-10Gd-3Y-0.5Zr alloys in as-cast, T4, and T6 conditions are 36 μA·cm-2, 10 μA·cm-2, and 33 μA·cm-2, respectively. The proposed equivalent circuit [Rs(CPE1(Rt(RfCPE2] by Zview software matches well with the tested electrochemical impedance spectra (EIS data.

  1. Effect of T4 and T6 treatment on corrosion of die cast AZ91D magnesium alloys in 3.5% NaCl

    Institute of Scientific and Technical Information of China (English)

    ZHOU Wan-qiu; SHAN Da-yong; HAN En-hou; KE Wei

    2006-01-01

    The effect of heat treatment on microstructure and corrosion behavior of die-cast AZ91D magnesium alloys in 3.5% NaCl solution was investigated by SEM, EDX, XRD and electrochemical technique. It is found that the distribution of β phase influences the corrosion morphology. Corrosion occurs preferentially in primary α phase and presents pitting corrosion feature in die-cast AZ91D. After homogenization of T4 treatment, β phase dissolves in α phase and forms a single phase with α matrix, and the corrosion form turns to localized corrosion. The attack initiates at local site, expands towards deep direction and produces "digging effect". After artificial aging of T6 treatment, β phase is produced in abundance and provides a great deal of effective micro-cathode for anodic dissolution, and the corrosion form exhibits in general corrosion.

  2. Eddy current measurement system evaluation for corrosion depth determination on cast aluminum aircraft structure

    Science.gov (United States)

    Singh, Surendra; Greving, Dan; Kinney, Andy; Vensel, Fred; Ohm, Jim; Peeler, Mike

    2013-01-01

    An eddy current (EC) technique was developed to determine the corrosion depth on a bare flange face of a cast aluminum A356-T6 aircraft engine structure. The EC response and the corrosion depths determined through metallurgical cross sections were used to develop an empirical relation between EC response and depth. The EC technique and depth determination are used to inspect the engine structures during overhaul to determine if they are fit for continued service. An accurate and reliable Non-Destructive Inspection is required to ensure that structures returned to service are safe for continued operation. NDE system reliability demonstrations of the eddy current technique are traditionally reported in terms of Probability of Detection (POD) data using MIL-HDBK-1823A. However, the calculation of POD data is based on a simple linear predictive model that is valid only if certain criteria are met. These are: 1) NDE system response is measurable (i.e. continuous data), 2) Flaw size is known and measurable (i.e. continuous data), 3) relationship between the NDE system response and flaw size is linear (or linear on a log scale), 4) variation in measured responseresponse around a predicted response for a given flaw size is normally distributed, 5) the variation around the predicted response is constant (i.e. variation does not change with flaw size), and 6) inherent variability in the NDE system is known and fully understood. In this work, a Measurement System Evaluation (MSE) of the Eddy Current System was used to address some of these concerns. This work was completed on two aircraft structures having varying corrosion depths. The data were acquired in a random manner at fifty regions of interests (ROIs). Three operators participated in this study, and each operator measured Eddy Current response three times in each ROI. In total, there were four hundred and fifty data points collected. Following this, the two structures were sectioned for measuring corrosion depth. The

  3. Corrosion inhibition of Eleusine aegyptiaca and Croton rottleri leaf extracts on cast iron surface in 1 M HCl medium

    Energy Technology Data Exchange (ETDEWEB)

    Rajeswari, Velayutham [Department of Chemistry, Periyar University, Salem 636011 (India); Kesavan, Devarayan [Department of Chemistry, Dhirajlal Gandhi College of Technology, Salem 636309 (India); Gopiraman, Mayakrishnan [Department of Chemistry, National Institute of Technology, Tiruchirappalli 620015 (India); Viswanathamurthi, Periasamy, E-mail: viswanathamurthi72@gmail.com [Department of Chemistry, Periyar University, Salem 636011 (India); Poonkuzhali, Kaliyaperumal; Palvannan, Thayumanavan [Department of Bio-Chemistry, Periyar University, Salem 636011 (India)

    2014-09-30

    Graphical abstract: - Highlights: • Eleusine aegyptiaca and Croton rottleri are commonly available, less-toxic and eco-friendly inhibitors for cast iron corrosion. • The active constituents present in extracts adsorbed on the iron surface to inhibit the acidic corrosion. • The higher values of E{sub a} and ΔH{sup *} point out the higher inhibition efficiency noticed for the inhibitors. • Weight loss methods at various temperature and spectral data provides evidence for adsorption mechanism of inhibitors. - Abstract: The adsorption and corrosion inhibition activities of Eleusine aegyptiaca (E. aegyptiaca) and Croton rottleri (C. rottleri) leaf extracts on cast iron corrosion in 1 M hydrochloric acid solution were studied first time by weight loss and electrochemical techniques viz., Tafel polarization and electrochemical impedance spectroscopy. The results obtained from the weight loss and electrochemical methods showed that the inhibition efficiency increased with inhibitor concentrations. It was found that the extracts acted as mixed-type inhibitors. The addition of halide additives (KCl, KBr, and KI) on the inhibition efficiency has also been investigated. The adsorption of the inhibitors on cast iron surface both in the presence and absence of halides follows the Langmuir adsorption isotherm model. The inhibiting nature of the inhibitors was supported by FT-IR, UV–vis, Wide-angle X-ray diffraction and SEM methods.

  4. Characterization of biofilm and corrosion of cast iron pipes in drinking water distribution system with UV/Cl2 disinfection.

    Science.gov (United States)

    Zhu, Ying; Wang, Haibo; Li, Xiaoxiao; Hu, Chun; Yang, Min; Qu, Jiuhui

    2014-09-01

    The effect of UV/Cl2 disinfection on the biofilm and corrosion of cast iron pipes in drinking water distribution system were studied using annular reactors (ARs). Passivation occurred more rapidly in the AR with UV/Cl2 than in the one with Cl2 alone, decreasing iron release for higher corrosivity of water. Based on functional gene, pyrosequencing assays and principal component analysis, UV disinfection not only reduced the required initial chlorine dose, but also enhanced denitrifying functional bacteria advantage in the biofilm of corrosion scales. The nitrate-reducing bacteria (NRB) Dechloromonas exhibited the greatest corrosion inhibition by inducing the redox cycling of iron to enhance the precipitation of iron oxides and formation of Fe3O4 in the AR with UV/Cl2, while the rhizobia Bradyrhizobium and Rhizobium, and the NRB Sphingomonas, Brucella producing siderophores had weaker corrosion-inhibition effect by capturing iron in the AR with Cl2. These results indicated that the microbial redox cycling of iron was possibly responsible for higher corrosion inhibition and lower effect of water Larson-Skold Index (LI) changes on corrosion. This finding could be applied toward the control of water quality in drinking water distribution systems.

  5. Polarization-corrosion behavior of commercial gold- and silver-base casting alloys in Fusayama solution.

    Science.gov (United States)

    Johnson, D L; Rinne, V W; Bleich, L L

    1983-12-01

    Based on polarization measurements, high Au alloys are highly corrosion-resistant and exhibit the lowest corrosion rates; intermediate Au, Ag, and Pd alloys with Cu are passive but exhibit higher corrosion rates. Twenty weight percent (w/o) In-Ag alloys exhibit active corrosion behavior at potentials only 100 mV noble to the corrosion potential.

  6. Corrosion inhibition of Eleusine aegyptiaca and Croton rottleri leaf extracts on cast iron surface in 1 M HCl medium

    Science.gov (United States)

    Rajeswari, Velayutham; Kesavan, Devarayan; Gopiraman, Mayakrishnan; Viswanathamurthi, Periasamy; Poonkuzhali, Kaliyaperumal; Palvannan, Thayumanavan

    2014-09-01

    The adsorption and corrosion inhibition activities of Eleusine aegyptiaca (E. aegyptiaca) and Croton rottleri (C. rottleri) leaf extracts on cast iron corrosion in 1 M hydrochloric acid solution were studied first time by weight loss and electrochemical techniques viz., Tafel polarization and electrochemical impedance spectroscopy. The results obtained from the weight loss and electrochemical methods showed that the inhibition efficiency increased with inhibitor concentrations. It was found that the extracts acted as mixed-type inhibitors. The addition of halide additives (KCl, KBr, and KI) on the inhibition efficiency has also been investigated. The adsorption of the inhibitors on cast iron surface both in the presence and absence of halides follows the Langmuir adsorption isotherm model. The inhibiting nature of the inhibitors was supported by FT-IR, UV-vis, Wide-angle X-ray diffraction and SEM methods.

  7. Corrosion behaviour of the AlSi6Cu4 alloy and cast AlSi6Cu4-graphite particles composite

    Directory of Open Access Journals (Sweden)

    S. Holecek

    2009-04-01

    Full Text Available The corrosion behaviour of the AlSi6Cu4 alloy as a composite matrix and of composites with 8% vol. of graphite particles was investigated. The corrosion experiments were performed over a range of elevated temperatures and were carried out in sea water (3.5%NaCl solution. We have focused our attention to the determination of the mode of corrosion attack and to the determination of the rate ofcorrosion and other corrosion characteristics. Both as-cast and annealed matrix and composite specimens were tested, as well as the99.9% as-cast aluminium for comparison. Corrosion behaviour of the materials was assessed by the corrosion potential (Ec and bypotentiodynamic (polarization curves. As expected, composite is less corrosion resistant than the matrix alloy. In addition to pitting,a severe galvanic corrosion occurs as a result of galvanic couple aluminium/graphite formation. Corrosion potentials imply that examinedmaterials would be sufficiently resistant in non or slightly oxidizing solutions without dissolved oxygen. All studied materials corrode very slowly at potentials negative to corrosion potential, while at potentials positive to corrosion potential the corrosion rate goes up by 1 or 2 orders.

  8. Maximizing Modern Distribution of Complex Anatomical Spatial Information: 3D Reconstruction and Rapid Prototype Production of Anatomical Corrosion Casts of Human Specimens

    Science.gov (United States)

    Li, Jianyi; Nie, Lanying; Li, Zeyu; Lin, Lijun; Tang, Lei; Ouyang, Jun

    2012-01-01

    Anatomical corrosion casts of human specimens are useful teaching aids. However, their use is limited due to ethical dilemmas associated with their production, their lack of perfect reproducibility, and their consumption of original specimens in the process of casting. In this study, new approaches with modern distribution of complex anatomical…

  9. Blood microvascular organization of the nasal-associated lymphoid tissue of the guinea pig: a scanning electron microscopic study of corrosion casts.

    Directory of Open Access Journals (Sweden)

    Okada,Satoko

    1995-08-01

    Full Text Available It has previously been confirmed that the guinea pig has aggregations of 10-20 lymphoid follicles at the junction of the nasal cavity and the nasopharyngeal duct. The vascular architecture of this nasal-associated lymphoid tissue (NALT was studied by the corrosion cast/scanning electron microscope method. The NALT was supplied by branches of the inferior nasal artery. These afferent arterial branches gave off arterioles to the follicles and the interfollicular regions, where the arterioles ramified into capillaries. Some of these arterioles reached the subepithelial region to form a single-layer dense capillary network. The subepithelial capillaries gathered into short collecting venules, which in turn drained into high endothelial venules (HEV in the interfollicular region. The HEV, which also receives tributaries from the follicular and interfollicular capillary plexuses, descended in the interfollicular regions and finally flowed into the efferent veins at the bottom of the NALT. Indentations impressed by high endothelial cells (HEC were prominent on the surface of the HEV casts, and their frequency was larger in the upper course or segments than in the lower. This suggests that the incidence of HEC in the upper segments is higher than in the lower segments, and these findings are consistent with the hypothesis that some substances which are taken up into the subepithelial capillaries and transported to the venules induce differentiation and maintain of HEVs.

  10. Corrosion

    Science.gov (United States)

    Slabaugh, W. H.

    1974-01-01

    Presents some materials for use in demonstration and experimentation of corrosion processes, including corrosion stimulation and inhibition. Indicates that basic concepts of electrochemistry, crystal structure, and kinetics can be extended to practical chemistry through corrosion explanation. (CC)

  11. Progress of Vascular Cast Technique%人体血管铸型技术的研究进展

    Institute of Scientific and Technical Information of China (English)

    潘雪梅; 周军

    2012-01-01

    Objective:To explore the preparation of vascular cast and its application in anatomy and clinical medicine. Methods:' Vascular, cast, anatomy, vein and artery' were searched as key words by CNKI and PubMed series full - text database retrieval systems from Jan. 1991 to Dec. 2011. Total 2 046 Chinese papers and 197 English papers of literatures were obtained. Reading related literature,summaring progress of vascular cast technique. Results: Vascular cast is an established method of anatomical preparation which has built models showed artery and vein vascular network for diverseness organs. It shows the three - dimensional morphological of vessel. It provides a basis on the surgery preserving artery and the treatment of intervention in vascular. Conclusions:Vascular cast has been proven to be an excellent method for the examination of vessel. With effort for about 30 years, it has been matured. It has revived recently with the development of anatomy and clin-cical medicine.%目的:探讨血管铸型的制作及其在解剖学、临床等学科的应用进展.方法:登录CNKI及PubMed期刊全文数据库检索系统,以“血管、铸型、静脉、动脉”等为关键词,检索1991年1月~2011年12月的相关文献,共检索到中文文献2 046条,英文文献197条;阅读相关文献,并总结血管铸型技术及其应用进展.结果:血管铸型技术为解剖标本制作已确定的方法,已构建出全身多个器官的动脉、静脉血管网铸型标本.铸型标本可显示脉管系统的三维立体结构,可为临床各种保留血管的术式、血管内介入治疗等提供依据.结论:血管铸型是研究微血管系统的可靠手段,经过如多年的发展已日趋成熟.随着解剖学、临床等学科的发展,近年来有复兴的趋势.

  12. Mechanical Properties and Corrosion-Abrasion Wear Behavior of Low-Alloy MnSiCrB Cast Steels Containing Cu

    Science.gov (United States)

    Luo, Kaishuang; Bai, Bingzhe

    2011-01-01

    Two medium carbon low-alloy MnSiCrB cast steels containing different Cu contents (0.01 wt pct and 0.62 wt pct) were designed, and the effect of Cu on the mechanical properties and corrosion-abrasion wear behavior of the cast steels was studied. The results showed that the low-alloy MnSiCrB cast steels obtained excellent hardenability by a cheap alloying scheme. The microstructure of the MnSiCrB cast steels after water quenching from 1123 K (850 °C) consists of lath martensite and retained austenite. After tempering at 503 K (230 °C), carbides precipitated, and the hardness of the cast steels reached 51 to 52 HRC. The addition of Cu was detrimental to the ductility and impact toughness but was beneficial to the wear resistance in a corrosion-abrasion wear test. The MnSiCrB cast steel with Cu by the simple alloying scheme and heat treatment has the advantages of being high performance, low cost, and environmentally friendly. It is a potential, advanced wear-resistant cast steel for corrosion-abrasion wear conditions.

  13. Energy Saving Melting and Revert Reduction (E-SMARRT): Optimization of Heat Treatments on Stainless Steel Castings for Improved Corrosion Resistance and Mechanical Properties

    Energy Technology Data Exchange (ETDEWEB)

    John N. DuPont; Jeffrey D. Farren; Andrew W. Stockdale; Brett M. Leister

    2012-06-30

    It is commonly believed that high alloy steel castings have inferior corrosion resistance to their wrought counterparts as a result of the increased amount of microsegregation remaining in the as-cast structure. Homogenization and dissolution heat treatments are often utilized to reduce or eliminate the residual microsegregation and dissolve the secondary phases. Detailed electron probe microanalysis (EPMA) and light optical microscopy (LOM) were utilized to correlate the amount of homogenization and dissolution present after various thermal treatments with calculated values and with the resultant corrosion resistance of the alloys.The influence of heat treatment time and temperature on the homogenization and dissolution kinetics were investigated using stainless steel alloys CN3MN and CK3MCuN. The influence of heat treatment time and temperature on the impact toughness and corrosion reistance of cast stainless steel alloys CF-3, CF-3M, CF-8, and CF-8M was also investigated.

  14. Effect of the Solution Annealing and Chemical Passivation Followed by Aging on the Corrosion of Shell Mold Cast CF8 Stainless Steel

    Science.gov (United States)

    Kim, Kuk-Jin; Ju, Heongkyu; Moon, Young-Dae; Hong, Jun Ho; Pak, Sung Joon

    2016-10-01

    The effects of solution annealing and passivation of shell mold cast CF8 stainless steels on Elbow pipe fittings with 2-month room temperature aging have been studied using a corrosion technique. The resistance of corrosion increased with 2-month room temperature aging combined with solid solution annealing and chemical passivation. The mode of corrosion was deeply related to the δ-ferrite content, permeability, and passivation. The corrosion probability decreased as both the δ-ferrite content and the permeability decreased. Therefore, it is considered that δ-ferrite content and passive film of Cr2O3 play an important role in corrosion resistance of CF8 Elbow pipe fittings due to the long-term aging with solid solution annealing and chemical passivation. This result shows that the corrosion resistance of CF8 fittings can be enhanced by the solid solution annealing and chemical passivation. Decreased ferrite phases and permeability improve IGC resistance in CF8 steel.

  15. Applied 3-D anatomy of liver bile ducts in injection-corrosion casts

    Directory of Open Access Journals (Sweden)

    Jurković Dragica M.

    2013-03-01

    Full Text Available On the 20 post-autopsy adult isolated liver specimens of patients of both sexes (17 male and 3 female aged 29-88, the injection-corrosion method was used. Colored acrylate was injected into the biliary system, and uncolored acrylate into the portal vein. A total of 17 acrylate casts were of proper quality. Within the 9 portal segments, both the anatomical determination and quantity and the mode of confluence of intrahepatic bile ducts were established. Different modes of biliary tract confluence up to the sectors and hepatics were found. Besides the most frequent findings of convention­ally confluence bile ducts, there were aberrant modalities of biliary drainage in eight cases. Among them 5 cases had confluence of posterior and anterior sector ducts in the left hepatic duct and 1 case had confluence at first of anterior and then posterior sector ducts in the left hepatic duct. Also, extrahilar connection of the right posterior with left lateral into common hepatic duct, where the latter entered the medial and anterior sectors ducts in 1 case was found. There was a subsequent confluence of ducts from the 8th and 5th segments in 1 case, and from the lateral and medial sectors with or without caudate lobe in 3 cases. A common (4 or separate (2 confluence of left and right portions ducts in the left drainage system were in 6 cases, whereas in both, the left and right drainage system in 7 cases was found. Rare, there was an aberrant single channel from the right portion in 1 case, as well as the presence and biliary drainage only of the left portion of 1st segment was found. Segment 9 bile ducts drained all three subsegments (b, c and d in 10 cases, and only two (c and d in 3 cases, as well as only two (c and b of present three subsegments in 3 cases. Also, there was even one case with present 9d subsegment and without 9th segment duct. Those modalities are of interest in an applying and accurate interpretation and performance of diagnostic and

  16. Effects of the Exposure to Corrosive Salts on the Frictional Behavior of Gray Cast Iron and a Titanium-Based Metal Matrix Composite

    Energy Technology Data Exchange (ETDEWEB)

    Blau, Peter Julian [ORNL; Truhan, Jr., John J [ORNL; Kenik, Edward A [ORNL

    2007-01-01

    The introduction of increasingly aggressive road-deicing chemicals has created significant and costly corrosion problems for the trucking industry. From a tribological perspective, corrosion of the sliding surfaces of brakes after exposure to road salts can create oxide scales on the surfaces that affect friction. This paper describes experiments on the effects of exposure to sodium chloride and magnesium chloride sprays on the transient frictional behavior of cast iron and a titanium-based composite sliding against a commercial brake lining material. Corrosion scales on cast iron initially act as abrasive third-bodies, then they become crushed, spread out, and behave as a solid lubricant. The composition and subsurface microstructures of the corrosion products on the cast iron were analyzed. Owing to its greater corrosion resistance, the titanium composite remained scale-free and its frictional response was markedly different. No corrosion scales were formed on the titanium composite after aggressive exposure to salts; however, a reduction in friction was still observed. Unlike the crystalline sodium chloride deposits that tended to remain dry, hygroscopic magnesium chloride deposits absorbed ambient moisture from the air, liquefied, and retained a persistent lubricating effect on the titanium surfaces.

  17. Wear and Corrosion Resistance of Fe Based Coatings by HVOF Sprayed on Gray Cast-Iron for Automotive Application

    Directory of Open Access Journals (Sweden)

    M.S. Priyan

    2014-12-01

    Full Text Available In this study, commercially available FeSiNiCr and FeBCr alloy powders were designed with suitable compositions, gas atomized and then coated on gray cast-iron substrate. The microstructures of the feed stock Fe based alloy powders and the coatings were investigated by means of optical microscopy (OM, X-Ray diffraction (XRD, Thermogravimetric analysis (TGA and Scanning Electron Microscopy (SEM. In the present study, both the coating materials experienced two-body wear mechanisms. The results showed that for loads of 0.05 N, 0.1 N and 0.2 N, the wear resistance of FeBCr coating was less than FeSiNiCr by 44 %, 40 % and 31 %, respectively. The results indicated that the coated substrates exhibited lower corrosion current densities and lower corrosion rates, when placed in 20 wt.% H2SO4 solutions. In addition, the use of optimal spraying parameters/conditions gave improvements to the corrosion resistance of the substrates that had been treated with the crystalline coating.

  18. Self-sealing anodization approach to enhance micro-Vickers hardness and corrosion protection of a die cast Al alloy

    Science.gov (United States)

    Lee, Chulho; Oh, Kiseok; Lee, Dongeun; Kim, Yelim; Yoon, Hyungsop; Park, Dong-Wha; Gab Kim, Moon; Lee, Kiyoung; Choi, Jinsub

    2017-04-01

    Die cast, high-Si content ADC12 Al alloy samples were successfully anodized without surface cracks. This was accomplished with a 0.3 M sulfuric acid electrolyte with a high concentration of sodium aluminate. During anodization, the AlO2- anions were attracted to the positively-charged Al substrate and deposited in the cracks formed by un-oxidized Si islands within the ADC12. Anodic films prepared in electrolytes with a high concentration of AlO2- drastically enhanced surface morphology, thickness uniformity, Vickers hardness, and corrosion behavior in comparison with anodic film prepared without AlO2- concentration. The simultaneous sealing mechanism by AlO2- anions during anodization is reported in detail.

  19. A Study of Variations of the Branching Patterns of right Upper Lobar Bronchus by Corrosive Cast Method

    Directory of Open Access Journals (Sweden)

    SV Solanki

    2015-06-01

    Full Text Available Introduction: Respiratory system is the basic prerequisite for living organisms. So precise knowledge of normal anatomy and various dimensions of human respiratory tract is inevitable. The right upper lobe bronchus is prevailingly trifurcates into apical, anterior and posterior segmental bronchi. Material and Methods: The present study was done on 28 tracheo-bronchial casts prepared by corrosive cast method in the anatomy department of B. J. medical college of Ahmedabad, Gujarat, India from 2011 to 2013. Result and Observation: In 16 specimens (57% normal trifurcate branching pattern was seen in right upper lobar bronchus. Most common variation observed was bifurcate pattern in right upper lobar bronchus in 36% of specimens. In 7% specimens quadrivial pattern was seen in right upper lobar bronchus in which it divided into four bronchi. Conclusion: The knowledge of anatomy and variation in branching pattern of the tracheo-bronchial tree enables the physicians to recognize clinical picture and pathology of human lungs, as well as the application of therapeutic and diagnostic methods like tracheal intubation, bronchoscopy, bronchography and postural drainage etc.

  20. Cardiovascular cast model fabrication and casting effectiveness evaluation in fetus with severe congenital heart disease or normal heart.

    Science.gov (United States)

    Wang, Yu; Cao, Hai-yan; Xie, Ming-xing; He, Lin; Han, Wei; Hong, Liu; Peng, Yuan; Hu, Yun-fei; Song, Ben-cai; Wang, Jing; Wang, Bin; Deng, Cheng

    2016-04-01

    To investigate the application and effectiveness of vascular corrosion technique in preparing fetal cardiovascular cast models, 10 normal fetal heart specimens with other congenital disease (control group) and 18 specimens with severe congenital heart disease (case group) from induced abortions were enrolled in this study from March 2013 to June 2015 in our hospital. Cast models were prepared by injecting casting material into vascular lumen to demonstrate real geometries of fetal cardiovascular system. Casting effectiveness was analyzed in terms of local anatomic structures and different anatomical levels (including overall level, atrioventricular and great vascular system, left-sided and right-sided heart), as well as different trimesters of pregnancy. In our study, all specimens were successfully casted. Casting effectiveness analysis of local anatomic structures showed a mean score from 1.90±1.45 to 3.60±0.52, without significant differences between case and control groups in most local anatomic structures except left ventricle, which had a higher score in control group (P=0.027). Inter-group comparison of casting effectiveness in different anatomical levels showed no significant differences between the two groups. Intra-group comparison also revealed undifferentiated casting effectiveness between atrioventricular and great vascular system, or left-sided and right-sided heart in corresponding group. Third-trimester group had a significantly higher perfusion score in great vascular system than second-trimester group (P=0.046), while the other anatomical levels displayed no such difference. Vascular corrosion technique can be successfully used in fabrication of fetal cardiovascular cast model. It is also a reliable method to demonstrate three-dimensional anatomy of severe congenital heart disease and normal heart in fetus.

  1. MRI-compatible Nb-60Ta-2Zr alloy for vascular stents: Electrochemical corrosion behavior in simulated plasma solution.

    Science.gov (United States)

    Li, Hui-Zhe; Zhao, Xu; Xu, Jian

    2015-11-01

    Using revised simulated body fluid (r-SBF), the electrochemical corrosion behavior of an Nb-60Ta-2Zr alloy for MRI compatible vascular stents was characterized in vitro. As indicated by XPS analysis, the surface passive oxide film of approximately 1.3nm thickness was identified as a mixture of Nb2O5, Ta2O5 and ZrO2 after immersion in the r-SBF. The Nb-60Ta-2Zr alloy manifests a low corrosion rate and high polarization resistance similar to pure Nb and Ta, as shown by the potentiodynamic polarization curves and EIS. Unlike 316L stainless steel and the L605 Co-Cr alloy, no localized corrosion has been detected. Semiconducting property of passive film on the Nb-60Ta-2Zr alloy was identified as the n-type, with growth mechanism of high-field controlled growth. The excellent corrosion resistance in simulated human blood enviroment renders the Nb-60Ta-2Zr alloy promising as stent candidate material.

  2. Corrosion and protection of heterogeneous cast Al-Si (356) and Al-Si-Cu-Fe (380) alloys by chromate adn cerium inhibitors

    Science.gov (United States)

    Jain, Syadwad

    In this study, the localized corrosion and conversion coating on cast alloys 356 (Al-7.0Si-0.3Mg) and 380 (Al-8.5Si-3.5Cu-1.6Fe) were characterized. The intermetallic phases presence in the permanent mold cast alloy 356 are primary-Si, Al5FeSi, Al8Si6Mg3Fe and Mg2Si. The die cast alloy 380 is rich in Cu and Fe elements. These alloying elements result in formation of the intermetallic phases Al 5FeSi, Al2Cu and Al(FeCuCr) along with primary-Si. The Cu- and Fe-rich IMPS are cathodic with respect to the matrix phase and strongly govern the corrosion behavior of the two cast alloys in an aggressive environment due to formation of local electrochemical cell in their vicinity. Results have shown that corrosion behavior of permanent mould cast alloy 356 is significantly better than the die cast aluminum alloy 380, primarily due to high content of Cu- and Fe-rich phases such as Al2Cu and Al 5FeSi in the latter. The IMPS also alter the protection mechanism of the cast alloys in the presence of inhibitors in an environment. The presence of chromate in the solution results in reduced cathodic activity on all the phases. Chromate provides some anodic inhibition by increasing pitting potentials and altering corrosion potentials for the phases. Results have shown that performance of CCC was much better on 356 than on 380, primarily due to inhomogeneous and incomplete coating deposition on Cu- and Fe- phases present in alloy 380. XPS and Raman were used to characterize coating deposition on intermetallics. Results show evidence of cyanide complex formation on the intermetallic phases. The presence of this complex is speculated to locally suppress CCC formation. Formation and breakdown of cerium conversion coatings on 356 and 380 was also analyzed. Results showed that deposition of cerium hydroxide started with heavy precipitation on intermetallic particles with the coatings growing outwards onto the matrix. Electrochemical analysis of synthesized intermetallics compounds in the

  3. Corrosion behavior of as-cast Mg-8Li-3Al+ xCe alloy in 3.5wt% NaCl solution

    Science.gov (United States)

    Manivannan, S.; Dinesh, P.; Mahemaa, R.; MariyaPillai, Nandhakumaran; Kumaresh Babu, S. P.; Sundarrajan, Srinivasan

    2016-10-01

    Mg-8Li-3Al+ xCe alloys ( x = 0.5wt%, 1.0wt%, and 1.5wt%) were prepared through a casting route in an electric resistance furnace under a controlled atmosphere. The cast alloys were characterized by X-ray diffraction, optical microscopy, scanning electron microscopy, and energy-dispersive X-ray spectroscopy. The corrosion behavior of the as-cast Mg-8Li-3Al+ xCe alloys were studied under salt spray tests in 3.5wt% NaCl solution at 35°C, in accordance with standard ASTM B-117, in conjunction with potentiodynamic polarization (PDP) tests. The results show that the addition of Ce to Mg-8Li-3Al (LA83) alloy results in the formation of Al2Ce intermetallic phase, refines both the α-Mg phase and the Mg17Al12 intermetallic phase, and then increases the microhardness of the alloys. The results of PDP and salt spray tests reveal that an increase in Ce content to 1.5wt% decreases the corrosion rate. The best corrosion resistance is observed for the LA83 alloy sample with 1.0wt% Ce.

  4. Corrosion behaviour of ductile cast irons partially modified with silicon in 0.03 M NaCl; Comportamiento frente a la corrosion de fundiciones con grafito laminar y esferoidal parcialmente modificadas con silicio en NaCl 0,03 M

    Energy Technology Data Exchange (ETDEWEB)

    Arenas, M. A.; Niklas, A.; Conde, A.; Mendez, S.; Sertucha, J.; Damborenea, J. J. de

    2014-07-01

    NaCl. The increasing demand of ductile cast irons with extensive technological applications leads to enlarge the corrosion resistance of this group of metallic materials. In this sense, the use of different chemical compositions on such cast irons becomes one of the most interesting aspects among the different ways to improve their behaviour against corrosion due to the extra opportunity for increasing the mechanical properties. Additionally such improvements have to be made without any increase of processing costs to keep the interesting competitiveness of developed cast irons. In the present work the preliminary results obtained from corrosion tests made on a group of cast irons with different chemical compositions are presented. Among ductile cast irons, silicon content has been varied in order to investigate the effect of this element on corrosion resistance of the alloys. The obtained results show a slight improvement of this property for the alloys with high silicon content with respect to the conventional ones though such effect was found in the first time period of the corrosion tests. Interestingly this improvement was found for alloys that exhibit better tensile properties than the conventional ductile irons. Thus an important way for developing new ductile cast irons with improved corrosion properties by alloying has been opened. (Author)

  5. Evaluation of Neutron Elastic Scatter (NES) technique for detection of graphitic corrosion in gas cast iron pipe. Final report, March 1996-April 1997

    Energy Technology Data Exchange (ETDEWEB)

    Charatis, G.; Hugg, E.; McEllistrem, M.

    1997-04-01

    PENETRON, Inc., in two phases, demonstrated the effectiveness of its Neutron elastic Scatter (NES) techniques in detecting the change in the carbon weight percentage (CWt%) as a measure of corrosion in gray cast iron pipe. In Phase I, experiments were performed with synthetic standards supplied by IIT Research Institute (IITRI) to test the applicability of the NES techniques. Irradiation experiments performed at the University of Kentucky showed that CWt% could be detected, ranging from 1.6% to 13%, within an uncertainty of around 4%. In Phase II, experiments were performed on seven (7) corroded pipe sections supplied by MichCon. Tests were made on pipe sliced lengthwise into quarter sections, and in re-assembled whole pipe sections. X-ray films of the quarter sections indicated probable areas of corrosion for each quarter section.

  6. A galvanic corrosion study of brass/stainless steel and brass/cast iron couples; Estudio de corrosion galvanica en pares laton/acero inoxidable y laton/fundicion de hierro

    Energy Technology Data Exchange (ETDEWEB)

    Ohanian, M.; Diaz, V.; Corengia, M.; Zinola, C. F.

    2011-07-01

    Corrosion attack in heat exchanger systems is a topic of main interest for the maintenance in each industrial plant. These are multi galvanic systems with particular geometric and fluidodynamic complexity. Corrosive damages include zinc selective dealeation in copper alloys. In order to explain zinc dealeation attack, this paper deals with laboratory scale testing, characterization and interactions between two copper and zinc alloys (Yellow brass UNS C268 and Admiralty brass UNS C443) compared to AISI 316 stainless steel and cast iron. The tests were performed at 20 degree centigrade in 1.5 % NaCl and 1.5 % Na{sub 2}SO{sub 4} solutions, pH 8 and each material was characterized by potentiodynamic sweeps. The couples are analyzed by studying transient galvanic currents. We conclude about the cause of the analyzed pathology, brass protection potential ranges and its coupling compatibility with other metals. (Author) 33 refs.

  7. Effects Of T6 Heat Treatment With Double Solution Treatment On Microstructure, Hardness And Corrosion Resistance Of Cast Al-Si-Cu Alloy

    Directory of Open Access Journals (Sweden)

    Wiengmoon A.

    2015-06-01

    Full Text Available Effects of T6 heat treatment with double solution treatment on microstructure, hardness and corrosion resistance of a cast A319 (Al-4.93wt%Si-3.47wt%Cu alloy were investigated. The T6 heat treatment comprised of the first solution treatment at 500±5°C for 8 h, the second solution treatment in the temperature range of 510 to 530±5°C for 2 h followed by water quenching (80°C, and artificial aging at 170°C for 24 h followed by water quenching (80°C. Microstructure of the alloy was studied by optical microscopy and electron microscopy, Rockwell hardness was measured, and corrosion resistance in 0.1 M NaCl aqueous solution was determined by a potentiodynamic technique. The results revealed that the T6 heat treatment with double solution treatment led to an improvement in corrosion resistance and comparable macrohardness as compared to those obtained from the case of single solution treatment. The second solution treatment at 520°C is the optimum leading to relatively low corrosion current density without substantial drawbacks on breakdown potential or the width of passive range.

  8. The Structure and Properties of Inductively Coupled Plasma Assisted Magnetron Sputtered Nanocrystalline NbN Coatings in Corrosion Protective Die Casting Molds.

    Science.gov (United States)

    Chun, Sung-Yong

    2016-02-01

    Niobium nitride coatings for the surface modified die casting molds with various ICP powers have been prepared using ICP assisted magnetron sputtering. The applied ICP power was varied from 0 to 200 W. The deposited coatings were characterized post-deposition using X-ray diffractometry (XRD) and atomic force microscopy (AFM). Single NbN phased coatings with nano-grain sized (hardness of each coating were evaluated from potentiostat and nanoindentator. Superior corrosion protective coatings in excess of 13.9 GPa were deposited with assistance of ICP plasma during sputtering.

  9. Effect of Chloride on the Atmospheric Corrosion of Cast Iron in Sulphur or Nitrogen-Bearing Pollutant Environment%氯离子在含硫氮污染物的环境中对模拟铁器文物的大气腐蚀的影响

    Institute of Scientific and Technical Information of China (English)

    曹霞; 许淳淳

    2005-01-01

    The effect of chloride on the atmospheric corrosion of cast iron in sulphur or nitrogen-bearing pollutant was investigated by using periodic wet-dry test, electrochemical experiment and surface tension test. Scanning electron microscopy coupled with energy dispersive atomic (EDAX) and stereoscopic microscopy was used to identify the corrosion processes and products. Cl- and NO-3 were shown accelerating effects during the whole corrosion process but depression effects were observed in Cl- and HSO-3 bearing pollutant at the initial corrosion stage.However, with the corrosion going on, the depression effects was less obviously and the initial corrosion process was investigated from the viewpoint of surface activity. At the initial corrosion stage, the corrosion rate was proportional to the adsorptivity of anions, but as corrosion went on, the penetration effect of anions and different characteristics of the corrosion products began to dominate the corrosion process, which led to changes on the corrosion rate.

  10. Architectural optimization of an epoxy-based hybrid sol-gel coating for the corrosion protection of a cast Elektron21 magnesium alloy

    Science.gov (United States)

    Murillo-Gutiérrez, N. V.; Ansart, F.; Bonino, J.-P.; Kunst, S. R.; Malfatti, C. F.

    2014-08-01

    An epoxy-based hybrid sol-gel coating was prepared in various architectural configurations has been studied for the corrosion protection of a cast Elektron21 magnesium alloy. The creation of a single layer of this coating presents defects consisting of macro-pores and protuberances, which opens access for corrosive species to reach the metallic substrate. These defects are suspected to result from the high reactivity of the substrate, as well as to the irregular topography of the substrate disrupted by the microstructure of the own magnesium alloy. Hence, a sol-gel coating in bilayer architecture is proposed, where the first layer would “inert” the surface of the magnesium substrate, and the second layer would cover the defects of the first layer and also thickening the coating. The morphological characteristics of the sol-gel coatings were analyzed by scanning electron microscopy (SEM), and their corrosion behavior was evaluated by OCP (open circuit potential) monitoring and electrochemical impedance spectroscopy (EIS) in chloride media. It is shown that both the architectural arrangement and the individual thickness of the first and second layers have an important influence on the anticorrosion performances of the protective system, just as much as its global thickness.

  11. Architectural optimization of an epoxy-based hybrid sol–gel coating for the corrosion protection of a cast Elektron21 magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Murillo-Gutiérrez, N.V., E-mail: murillo@chimie.ups-tlse.fr [Université de Toulouse UPS-INP-CNRS, Institut Carnot CIRIMAT, Toulouse (France); Ansart, F.; Bonino, J-P. [Université de Toulouse UPS-INP-CNRS, Institut Carnot CIRIMAT, Toulouse (France); Kunst, S.R.; Malfatti, C.F. [Universidade Federal do Rio grande do Sul, Laboratory of Corrosion Research (LAPEC), Porto Alegre (Brazil)

    2014-08-01

    An epoxy-based hybrid sol–gel coating was prepared in various architectural configurations has been studied for the corrosion protection of a cast Elektron21 magnesium alloy. The creation of a single layer of this coating presents defects consisting of macro-pores and protuberances, which opens access for corrosive species to reach the metallic substrate. These defects are suspected to result from the high reactivity of the substrate, as well as to the irregular topography of the substrate disrupted by the microstructure of the own magnesium alloy. Hence, a sol–gel coating in bilayer architecture is proposed, where the first layer would “inert” the surface of the magnesium substrate, and the second layer would cover the defects of the first layer and also thickening the coating. The morphological characteristics of the sol–gel coatings were analyzed by scanning electron microscopy (SEM), and their corrosion behavior was evaluated by OCP (open circuit potential) monitoring and electrochemical impedance spectroscopy (EIS) in chloride media. It is shown that both the architectural arrangement and the individual thickness of the first and second layers have an important influence on the anticorrosion performances of the protective system, just as much as its global thickness.

  12. Effect of heat treatment on the wear and corrosion behaviors of a gray cast iron coated with a COLMONOY 88 alloy deposited by high velocity oxygen fuel (HVOF thermal spray

    Directory of Open Access Journals (Sweden)

    A. Öz

    2013-07-01

    Full Text Available The present work has been conducted in order to determine the influence of heat treatment on the wear and corrosion behaviours of a gray cast iron substrate coated with a Ni base coating deposited by HVOF thermal spray. The wear resistance of the coatings was obtained using a reciprocating wear tester by rubbing a 10 mm diameter steel ball on the coatings at normal atmospheric conditions. Corrosion tests were performed using potentiodynamic polarization measurements in a 3,5 % NaCl solution. It was observed that the corrosion and wear resistance of the coatings increased along with the reduction of porosity and roughness by the heat treatment.

  13. Effect of samarium on microstructure and corrosion resistance of aged as-cast AZ92 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    吴道高; 颜世宏; 王志强; 张志琦; 苗睿瑛; 张小伟; 陈德宏

    2014-01-01

    The effects of samarium (Sm) on microstructure and corrosion resistance of AZ92 magnesium alloy were characterized and analyzed by scanning electronic microscopy, X-ray diffraction, mass loss test, electrochemical impedance spectroscopy, X-ray photoelectron spectroscopy and potentio-dynamic polarization test. The results showed that the added Sm could promote continuous precipitation ofβ-Mg17Al12 phase in grains, and meanwhile restrain discontinuous precipitation of the same phase along the grain boundaries. Thus, the precipitations distributed more uniformly in the aged AZ92 magnesium alloys. When the content of Sm was 0.5 wt.%, the corrosion resistance of aged AZ92 alloy tended to be the best, which was due to theβ-phase distributes more homogeneous reducing the galvanic corrosion. The corrosion product film had more integrality and compactness than AZ92 alloys without Sm. However, it resulted in worse corrosion resistance of AZ92 alloy because of the formation of mass cathodic Al2Sm phase coming from excess Sm in AZ92 alloy.

  14. A Comparative Analysis of the Corrosive Effect of Artificial Saliva of Variable pH on DMLS and Cast Co-Cr-Mo Dental Alloy

    Directory of Open Access Journals (Sweden)

    Tatjana Puskar

    2014-09-01

    Full Text Available Dental alloys for direct metal laser sintering (DMLS are available on the market today, but there is little scientific evidence reported on their characteristics. One of them is the release of ions, as an indicator of the corrosion characteristics of a dental alloy. Within this research, the difference in the elution of metals from DMLS and cast (CM samples of Co-Cr-Mo dental alloy in saliva-like medium of three different pH was examined by inductively-coupled plasma mass spectrometry (ICP-MS. The obtained results show that the metal elution in artificial saliva from the DMLS alloy was lower than the elution from the CM alloy. The release of all investigated metal ions was influenced by the acidity, both from the DMLS and CM alloy, throughout the investigated period of 30 days. The change in acidity from a pH of 6.8 to a pH of 2.3 for the cast alloy led to a higher increase of the elution of Co, Cr and Mo from CM than from the DMLS alloy. The greatest release out of Co, Cr and Mo was for Co for both tested alloys. Further, the greatest release of all ions was measured at pH 2.3. In saliva of pH 2.3 and pH 4.5, the longer the investigated period, the higher the difference between the total metal ion release from the CM and DMLS alloys. Both alloys showed a safe level of elution according to the ISO definition in all investigated acidic environments.

  15. 子痫前期患者胎盘血管铸型研究%A Study on the Placental Vascular Casting of Pre-eclampsia Pregnant Women

    Institute of Scientific and Technical Information of China (English)

    尹格平; 李秀云; 陈铭; 李娟; 武爱芳

    2015-01-01

    Objective To investigate vascular distribution and structure by analyzing placental vascular casting of pre-eclampsia ( PE) pregnant women. Methods A total of 88 pregnant women admitted during October 2007 and Oc-tober 2010 were recruited in this study, including 40 normal pregnant women, 40 PE pregnant women and 8 pregnant women with special placentas. An improved epoxy resin vascular casting technique was used. Placental vascular bed vol-ume was measured using water displacement method. Peripheral artery-to-vein ratios were calculated, and placental vas-cular casting characteristics were observed. Results In normal pregnant women, the placental veins were branched into 5-7 branches from large to small, and distal and rich vessel branches ended the blood sinusoid;numbers of venous tribu-tary in placentas of pregnant women with severe PE were obviously decreased compared with those of normal pregnant women. The values of placental volumes of blood vascular system and classification of umbilical veins of pregnant women with severe PE were less than those of normal pregnant women, while the peripheral artery-to-vein ratio of pregnant women with severe PE was higher than that of normal pregnant women. The grade 1-3 internal diameters of umbilical veins were significantly small than those of same grades of normal pregnant women, and the grade 2 or 3 internal diame-ters of umbilical arteries of pregnant women with severe PE were significantly small than those of same grades of normal pregnant women (P<0. 05, P<0. 01). Conclusion The placental vascular casting may help to directly study the pla-cental veins structures of pregnant women. The decreased placental vascular bed volume, small diameter of grade 3 vas-cular branch and increased peripheral artery-to-vein ratio of pregnant women with severe PE may be the cause of placenta insufficiency.%目的:通过对子痫前期( PE)胎盘血管的结构铸型,探讨其血管分布结构。方法选择2007年10月—2010年10

  16. 铸造Mg-2%Ca合金的拉伸蠕变和抗腐蚀性能%Tensile creep and corrosion properties of Mg-2%Ca based cast alloys

    Institute of Scientific and Technical Information of China (English)

    Jeong-Min KIM; Joon-Sik PARK; Ki-Tae KIM

    2011-01-01

    对分别添加Zn和Al的Mg-2%Ca合金的拉伸蠕变和抗腐蚀性能进行比较.结果表明:添加Zn比添加Al能更加显著地提高Mg-2%Ca合金在170℃下的蠕变性能.然而,添加Al对提高合金的耐腐蚀性能更为有效.由于添加zn的合金的凝固区间更为宽大,因此,为了生产高质量的铸件产品,对铸造工艺的控制要求更加严格.%The relative effect of Zn addition to Mg-2%Ca based alloy on the creep and corrosion characteristics was compared with Al addition. The creep resistance of Mg-2%Ca based alloy at 175 ℃ was improved by Zn addition more significantly than by Al addition. However, the Al addition showed more effective in enhancing corrosion resistance. Since the solidification range for Zn-added alloy was considerably wide, the cautious casting design may be necessary to produce high-quality castings.

  17. Cast irons

    CERN Document Server

    1996-01-01

    Cast iron offers the design engineer a low-cost, high-strength material that can be easily melted and poured into a wide variety of useful, and sometimes complex, shapes. This latest handbook from ASM covers the entire spectrum of one of the most widely used and versatile of all engineered materials. The reader will find the basic, but vital, information on metallurgy, solidification characteristics, and properties. Extensive reviews are presented on the low-alloy gray, ductile, compacted graphite, and malleable irons. New and expanded material has been added covering high-alloy white irons used for abrasion resistance and high-alloy graphitic irons for heat and corrosion resistance. Also discussed are melting furnaces and foundry practices such as melting, inoculation, alloying, pouring, gating and rising, and molding. Heat treating practices including stress relieving, annealing, normalizing, hardening and tempering, autempering (of ductile irons), and surface-hardening treatments are covered, too. ASM Spec...

  18. Resin polymer and corrosion casting of the porcine pelvi-calyceal system: a useful model for investigating new imaging and endoscopic techniques of the upper urinary tract.

    Science.gov (United States)

    John, Babbin; Ghani, Khurshid R; Patel, Uday; Anson, Ken

    2008-02-01

    We describe the use of polyester resin casting of the pelvi-calyceal (PC) system as a method of evaluating the accuracy of new three-dimensional imaging technology such as ultrasound and computerised tomography. Thirty-eight kidneys from large white pigs were used for the study. We describe the process of preparation of the kidney and polyester resin for injection into the PC systems. The setting process of the resin is an exothermic reaction with an associated change in consistency. The PC systems of the kidneys were injected with resin in a controlled manner and casts obtained by maceration of the kidneys. Some of these kidneys had been distended previously with 11% glycerol and three-dimensional ultrasound reconstructions of their PC systems were compared to resin casts to assess accuracy of the reconstructions. Thirty-eight casts were created out of which 13 were poor. The quality of the casts improved with practice and pelvi-calyceal morphology could be faithfully recreated. Controlled perfusion and watching for signs such as a "turgid feel" of the kidney help avoid pelvi-calyceal disruption. Anatomically accurate casts of the kidney PC system can be created using polyester resin with the technique described. These casts can be a useful research and training tool with urological and radiological applications.

  19. Corrosion Prevention and Control Planning Guidebook Spiral 3

    Science.gov (United States)

    2007-09-01

    and Design Corrosion Considerations • General corrosion • Galvanic corrosion • Pitting corrosion • Concentration cell corrosion • Dealloying...due to corrosion can often be quantified through physi- cal measurements. These may include plating thickness loss, pit depth measurements, torque...approval) Group II Cadmium, zinc (use requires approval) Aluminum alloy 5052, 5056, A356 (and other casting alloys), 6061 , 6013, 6063 (and other

  20. Improvement of corrosion resistance in NaOH solution and glass forming ability of as-cast Mg-based bulk metallic glasses by microalloying

    Directory of Open Access Journals (Sweden)

    Peng Hao

    2011-02-01

    Full Text Available The influences of the addition of Ag on the glass forming ability (GFA and corrosion behavior were investigated in the Mg-Ni-based alloy system by X-ray diffraction (XRD and electrochemical polarization in 0.1 mol/L NaOH solution. Results shows that the GFA of the Mg-Ni-based BMGs can be improved dramatically by the addition of an appropriate amount of Ag; and the addition element Ag can improve the corrosion resistance of Mg-Ni-based bulk metallic glass. The large difference in atomic size and large negative mixing enthalpy in alloy system can contribute to the high GFA. The addition element Ag improves the forming speed and the stability of the passive film, which is helpful to decrease the passivation current density and to improve the corrosion resistance of Mg-Ni-based bulk metallic glass.

  1. Influence of casting process on the corrosion resistance of the magnetic attachment keeper%铸造对磁性附着体衔铁耐腐蚀性能的影响

    Institute of Scientific and Technical Information of China (English)

    胡闻奇; 王益骏; 干则兴

    2016-01-01

    Objective The objective of this study was to evaluate the differences in the corrosion properties of a magnetic attachment keeper processed using the 2 treatments of alloy casting in artificial saliva. Methods Magnetic attachment keepers were treated with Ni-Cr metal alloy and gold noble metal alloy, forming samples to be immersed in artificial saliva and tested 10and 20 d after treatment. An inductively coupled spectrum instrument was used to detect the ionic(Fe and Mo)concentrations in the soak solution. Results The results of comparing the test samples of the Co-Cr alloy and gold alloy casting with samples from the control group showed that the values of metal ions in the former 2 groups were significantly higher than that in the control. Conclusion The casting process decreases the keeper’s resistance to corrosion in the oral environment.%目的:评价磁性附着体衔铁AUM20衔铁用2种铸造方法处理后在人工唾液中的腐蚀性能的变化。方法:AUM20衔铁分别与Co-Cr合金,BioHeradoN贵金属合金铸接后形成的试件浸泡在人工唾液中,分别在10天、20天取出5ml人工唾液进行检测。以电感耦合光谱分析仪测定浸泡液中溶出的金属离子浓度。结果:钴铬合金、金合金铸接处理的试验件Fe离子Mo离子的析出量与对照组比较,具有显著差异。结论:铸造会减低衔铁金属在口腔环境中的耐腐蚀性。

  2. XPS Analysis of Corrosion Product Scale on Surface of 29Cr Super Duplex Stainless Cast Steel%29Cr超级双相不锈铸钢表面腐蚀XPS分析

    Institute of Scientific and Technical Information of China (English)

    向红亮; 黄伟林; 刘东; 何福善

    2011-01-01

    用x射线光电子能谱(XPS)技术研究29Cr超级双相不锈铸钢在人工海水中经电化学极化后表面腐蚀产物.结果表明,材料的腐蚀是以点蚀为主的局部腐蚀;MoO4^2-,NH+和少量Noi吸附在钝化膜表面,从而提升钝化膜的保护作用.材料在人工海水中极化后的钝化膜表层主要由氢氧化物Cr(OH)3,FeOOH等和氧化物Cr2O3,Fe3O4,FeO,Fe2O3,MOo2,MoO3,NiO等组成;在膜的里层有大量的金属单质Fe,Cr,Ni,Mo等和氧化物Cr2O3,Fe3O4,FeO,MoO2,NiO等及金属氮化物Cr2%The chemical constituent of corrosion product scale on 29Cr super duplex stainless cast steel after electrochemical polarization in artificial seawater was studied by X-ray photoelectron spectroscopy in this paper. The results indicate that the corrosion is mainly pitting corrosion; MoO42-, NH+ and a small amount of NO3 absorbed on the surface of the passive film so that to enhance the protectiveness of the layer. The outer portion of passive film of 29Cr super duplex stainless steel is mainly composed of hydroxide type compounds such as Cr(OH)3, FeOOH and oxides such as Cr2O3, Fe3O4, FeO, Fe2O3, MOO2, MoO3 and NiO, but its inner portion is mainly composed of abundant metallic elements of Fe, Cr, Ni, Mo and oxides including Cr2O3, Fe3O4, FeO, MOO2, NiO and some nitride such as Cr2N. During the passivation process, Cr2N tends to enrich at the passive film surface, thereby its pitting corrosion resistance may be enhanced.

  3. Preferential dissolution behaviour in Ni–Cr dental cast alloy

    Indian Academy of Sciences (India)

    Viswanathan S Saji; Han Cheol Choe

    2010-08-01

    A Ni–Cr–Mo dental alloy was fabricated by three different casting methods, viz. centrifugal casting, high frequency induction casting and vacuum pressure casting. The dependence of cast microstructure on the electrochemical corrosion behaviour was investigated using potentiodynamic cyclic and potentiostatic polarization techniques, impedance spectroscopy and scanning electron microscopy. The experimental results were compared and discussed with those obtained for a Co–Cr–Mo counterpart. The results of the study showed that the variation in casting morphologies with casting methods has only marginal influence in the overall corrosion resistance of Ni–Cr and Co–Cr dental alloys. There was severe preferential dissolution of Ni rich, Cr and Mo depleted zones from the Ni–Cr–Mo alloy. The overall corrosion resistance property of the Co–Cr base alloy was better than that of the Ni–Cr base alloy.

  4. Corrosion study of iron-cobalt alloys for MRI-based propulsion embedded in untethered microdevices operating in the vascular network.

    Science.gov (United States)

    Pouponneau, Pierre; Savadogo, Oumarou; Napporn, Teko; Yahia, L'hocine; Martel, Sylvain

    2010-04-01

    Our group have shown in an experiment performed in the carotid artery of a living swine that magnetic gradients generated by a clinical magnetic resonance imaging (MRI) system could propel and navigate untethered medical microdevices and micro-nanorobots in the human vasculature. The main problem with these devices is that the metal necessary for magnetic propulsion may corrode and induce cytotoxic effects. The challenge, then, is to find an alloy with low corrosion yet providing an adequate magnetization level for propulsion in often stringent physiological conditions. Because of their high magnetization, we studied the corrosion behavior of two iron-cobalt alloys, Permendur (49% Fe, 49% Co, 2% V) and Vacoflux 17 (81% Fe, 17% Co, 2% Cr), in physiological solution by potentiodynamic polarization assay, surface analysis, and corrosion electrolyte analysis. Both alloys exhibited low corrosion parameters such as a corrosion potential (E(corr)) of -0.57 V/SCE and E(corr) of -0.42 V/SCE for Vacoflux 17. The surface of Permendur samples was homogenously degraded. Vacoflux 17 surface was impaired by cracks and crevices. Both alloys had a stoichiometric dissolution in the electrolyte, and they released enough cobalt to induce cytotoxic effects. This study concluded that Fe-Co alloys could be used preferably in medical microdevices if they were coated so as not to come in contact with physiological solutions.

  5. 49 CFR 192.487 - Remedial measures: Distribution lines other than cast iron or ductile iron lines.

    Science.gov (United States)

    2010-10-01

    ... cast iron or ductile iron lines. 192.487 Section 192.487 Transportation Other Regulations Relating to... iron or ductile iron lines. (a) General corrosion. Except for cast iron or ductile iron pipe, each... the purpose of this paragraph. (b) Localized corrosion pitting. Except for cast iron or ductile...

  6. Caste System

    OpenAIRE

    Hoff, Karla

    2016-01-01

    In standard economics, individuals are rational actors and economic forces undermine institutions that impose large inefficiencies. The persistence of the caste system is evidence of the need for psychologically more realistic models of decision-making in economics. The caste system divides South Asian society into hereditary groups whose lowest ranks are represented as innately polluted. ...

  7. Electrochemical corrosion of metallic biomaterials.

    Science.gov (United States)

    Pourbaix, M

    1984-05-01

    Methods of electrochemical thermodynamics (electrode potential-pH equilibrium diagrams) and electrochemical kinetics (polarization curves) may help to understand and predict the corrosion behaviour of metals and alloys in the presence of body fluids. A short review of the literature is given concerning some applications of such methods, both in vitro and in vivo, relating to surgical implants (stainless steels, chromium-cobalt-molybdenum alloys, titanium and titanium alloys) and to dental alloys (silver-tin-copper amalgams, silver-base and gold-base casting alloys, nickel-base casting alloys). Attention is drawn to the necessity of more basic research on crevice- and fretting-corrosion of surgical implant materials and dental alloys, and to the toxicity of corrosion products. A perfect understanding of the exact significance of electrode-potentials is essential for the success of such a task.

  8. Influence of Fasciola hepatica on Serum Biochemical Parameters and Vascular and Biliary System of Sheep Liver

    Science.gov (United States)

    Hodžić, A; Zuko, A; Avdić, R; Alić, A; Omeragić, J; Jažić, A

    2013-01-01

    Background The aim of this study was to evaluate the functional capacity of the liver based on the activity of specific enzymes and bilirubin in serum and also to investigate the influence of mechanical and toxic effects of Fasciola hepatica on the structures of the blood vessels and biliary tract in the sheep liver. Methods Blood samples and liver of 63 indigenous sheep of Pramenka breed, slaughtered in the period from March to December 2009 were used. Based on parasitological findings in the liver, all animals were divided into two groups: control (n = 34) and infected group (n = 29). For investigation and description of pathological changes in sheep liver, naturally infected with F. hepatica, corrosion cast technique was used. Results Biochemical analysis of tested parameters showed a significant elevation (P≤0.05) of serum gamma-glutamyl transferase (GGT), total bilirubin (TBIL) and direct bilirubin (DBIL) in infected sheep group comparing with the control group. No significant differences were observed for activity of aspartate aminotranferase (AST) between groups. Vascular and biliary systems of the liver were found to be affected. Conclusion Results of biochemical analysis are consistent with pathological findings and measuring of tested parameters could be used in early diagnosis of sheep fasciolosis and to test the effectiveness of anthelmintic therapy. Corrosion cast technique is very useful for investigation of pathological changes and neoangiogenesis of vascular and biliary system in sheep liver, caused by mechanical and toxic effects of F. hepatica. PMID:23682266

  9. Influence of Fasciola Hepatica on Serum Biochemical Parameters and Vascular and Biliary System of Sheep Liver

    Directory of Open Access Journals (Sweden)

    A Hodžić

    2013-03-01

    Full Text Available Background: The aim of this study was to evaluate the functional capacity of the liver based on the activity of specific enzymes and bilirubin in serum and also to investigate the influence of mechanical and toxic effects of Fasciola hepatica on the structures of the blood vessels and biliary tract in the sheep liver.Methods: Blood samples and liver of 63 indigenous sheep of Pramenka breed, slaughtered in the period from March to December 2009 were used. Based on parasitological findings in the liver, all animals were divided into two groups: control (n=34 and infected group (n=29. For investigation and description of pathological changes in sheep liver, naturally infected with F. hepatica, corrosion cast technique was used.Results: Biochemical analysis of tested parameters showed a significant elevation (P≤0.05 of serum gamma-glutamyl transferase (GGT, total bilirubin (TBIL and direct bilirubin (DBIL in infected sheep group comparing with the control group. No significant differences were observed for activity of aspartate aminotranferase (AST between groups. Vascular and biliary systems of the liver were found to be affected.Conclusion: Results of biochemical analysis are consistent with pathological findings and measuring of tested parameters could be used in early diagnosis of sheep fasciolosis and to test the effectiveness of anthelmintic therapy. Corrosion cast technique is very useful for investigation of pathological changes and neoangiogenesis of vascular and biliary system in sheep liver, caused by mechanical and toxic effects of F. hepatica.

  10. Nogo-A regulates vascular network architecture in the postnatal brain.

    Science.gov (United States)

    Wälchli, Thomas; Ulmann-Schuler, Alexandra; Hintermüller, Christoph; Meyer, Eric; Stampanoni, Marco; Carmeliet, Peter; Emmert, Maximilian Y; Bozinov, Oliver; Regli, Luca; Schwab, Martin E; Vogel, Johannes; Hoerstrup, Simon P

    2017-02-01

    Recently, we discovered a new role for the well-known axonal growth inhibitory molecule Nogo-A as a negative regulator of angiogenesis in the developing central nervous system. However, how Nogo-A affected the three-dimensional (3D) central nervous system (CNS) vascular network architecture remained unknown. Here, using vascular corrosion casting, hierarchical, synchrotron radiation μCT-based network imaging and computer-aided network analysis, we found that genetic ablation of Nogo-A significantly increased the three-dimensional vascular volume fraction in the postnatal day 10 (P10) mouse brain. More detailed analysis of the cerebral cortex revealed that this effect was mainly due to an increased number of capillaries and capillary branchpoints. Interestingly, other vascular parameters such as vessel diameter, -length, -tortuosity, and -volume were comparable between both genotypes for non-capillary vessels and capillaries. Taken together, our three-dimensional data showing more vessel segments and branchpoints at unchanged vessel morphology suggest that stimulated angiogenesis upon Nogo-A gene deletion results in the insertion of complete capillary micro-networks and not just single vessels into existing vascular networks. These findings significantly enhance our understanding of how angiogenesis, vascular remodeling, and three-dimensional vessel network architecture are regulated during central nervous system development. Nogo-A may therefore be a potential novel target for angiogenesis-dependent central nervous system pathologies such as brain tumors or stroke.

  11. The surface layer of austempered ductile iron investment castings properties

    OpenAIRE

    D. Myszka; M. Kłębczyk; Zych, A.; L. Kwiatkowski

    2009-01-01

    The article presents a unique process of carbonnitriding and nitriding the precision casting surfaces of austempered ductile iron. The results of the research are pointing that adequate process parameters allow to obtain multiple increase of wear resistance and a significant increase of corrosion resistance. Also, changes of cast microstructure and hardness are presented.

  12. The surface layer of austempered ductile iron investment castings properties

    Directory of Open Access Journals (Sweden)

    D. Myszka

    2009-01-01

    Full Text Available The article presents a unique process of carbonnitriding and nitriding the precision casting surfaces of austempered ductile iron. The results of the research are pointing that adequate process parameters allow to obtain multiple increase of wear resistance and a significant increase of corrosion resistance. Also, changes of cast microstructure and hardness are presented.

  13. Dominância coronariana em corações humanos em moldes por corrosão Coronary dominance patterns in the human heart investigated by corrosion casting

    Directory of Open Access Journals (Sweden)

    Décio Cavalet Soares Abuchaim

    2009-12-01

    Full Text Available OBJETIVO: Esse trabalho tem como objetivo analisar os padrões de dominância circulatória de corações humanos, o número de ramos que a artéria coronária direita fornece ao ventrículo esquerdo, o número de ramos que a artéria coronária esquerda fornece ao direito e a presença de anastomoses intercoronarianas, com sua localização e frequência. MÉTODOS: Foram produzidos 25 moldes de corações submetidos à instilação de acrílico colorido e posterior corrosão com ácido clorídrico, no Laboratório de Cirurgia Experimental da FURB. Peças com lesões e cicatrizes não foram usadas. RESULTADOS: Os corações pertenciam a indivíduos de ambos os sexos, sendo 17 (68% de indivíduos do sexo masculino, com idade média de 40,2 anos (15 a 70 anos. A dominância direita ocorreu em 18 (72% peças, com 1, 2, 3 e 4 ramos em 2, 14, 2 e 1 moldes, respectivamente; a dominância esquerda foi observada em 5 (20% casos, com 1 ramo em 4 moldes e 2 em 1 molde; e a dominância balanceada foi verificada em 2 (8% moldes. Houve diferença significativa entre a dominância direita e esquerda (α > 5%, direita e balanceada (α > 5% e sem significância entre esquerda e balanceada (α OBJECTIVES: The aim of this work was to analyze the dominance patterns of the circulation of the human heart, the number of branches from the right coronary artery to the left ventricle, the number of branches from the left coronary artery to the right ventricle and the frequency and location of intercoronary anastomoses. METHODS: Casts were made of 25 hearts by the injection of colored acrylic resin and subsequent corrosion using hydrochloric acid at the experimental surgery laboratory of Furb. Specimens with lesions or scars were discarded. RESULTS: The hearts, from both men (17 - 68% and women (8 - 32%, had a mean age of 40.2 (15 to 70 years-old. Right dominance occurred in 18 (72% subjects, with 1, 2, 3 and 4 branches leading to the left ventricle in 2, 14, 2 and 2

  14. Vascular Cures

    Science.gov (United States)

    ... Contact Us Vascular Disease What is Vascular Disease? Education and Awareness Vascular Diseases Abdominal Aortic Aneurysm Aortic Dissection Arteriovenous Malformation Atherosclerosis Buerger's Disease Carotid Artery Disease ...

  15. Solidification and casting

    CERN Document Server

    Cantor, Brian

    2002-01-01

    INDUSTRIAL PERSPECTIVEDirect chillcasting of aluminium alloysContinuous casting of aluminium alloysContinuous casting of steelsCastings in the automotive industryCast aluminium-silicon piston alloysMODELLING AND SIMULATIONModelling direct chill castingMold filling simulation of die castingThe ten casting rulesGrain selection in single crystal superalloy castingsDefects in aluminium shape castingPattern formation during solidificationPeritectic solidificationSTRUCTURE AND DEFECTSHetergeneous nucleation in aluminium alloysCo

  16. 49 CFR 192.489 - Remedial measures: Cast iron and ductile iron pipelines.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Remedial measures: Cast iron and ductile iron... for Corrosion Control § 192.489 Remedial measures: Cast iron and ductile iron pipelines. (a) General graphitization. Each segment of cast iron or ductile iron pipe on which general graphitization is found to...

  17. Ultrasound -- Vascular

    Science.gov (United States)

    ... News Physician Resources Professions Site Index A-Z Ultrasound - Vascular Vascular ultrasound uses sound waves to evaluate ... the limitations of Vascular Ultrasound? What is Vascular Ultrasound? Ultrasound is safe and painless, and produces pictures ...

  18. 不同浓度咖啡因人工唾液对牙科镍铬合金腐蚀行为的影响%Influence of artificial saliva solutions with different concentrations of caffeine on the corrosion behavior of dental Ni-Cr casting alloy

    Institute of Scientific and Technical Information of China (English)

    蔡文姬; 叶嘉沂; 苏俭生

    2012-01-01

    目的:研究镍铬合金在咖啡因人工唾液中的电化学腐蚀行为.方法:将镍铬合金分别浸泡在人工唾液及浓度为0.02g/L、0.20g/L和2.00g/L的咖啡因人工唾液溶液中,采用动电位极化曲线法检测其自腐蚀电流密度(Icorr)、腐蚀电位(Ecorr)和极化电阻(Rp)等指标.结果:以人工唾液中Icorr为参照、镍铬合金在0.02g/L咖啡因人工唾液溶液中的Icorr差异有统计学意义(P<0.01),随着咖啡因浓度升高,Icorr逐渐减小、Rp逐渐增大.结论:一定浓度的咖啡因可对镍铬合金产生腐蚀作用,对于选用镍铬合金制作修复体的患者,饮用咖啡对修复体有一定影响,可适量饮用咖啡,但是不建议饮用浓咖啡.%Objective: This study aimed to investigate the influence of caffeine on the corrosion behavior of dental Ni-Cr casting alloy. Methods: The corrosion potential, self-corrosion current density and polarization resistance of Ni-Cr immersed in artificial saliva without (control group) or with caffeine with concentrations of 0.02g/L, 0.20g/L and 2.00g/L were detected with potentiodynamic polarization test. Results: It was showed that compared with control group, the corrosion rate (Icorr) of Ni-Cr alloy was significant increased in 0.20g/L caffeine artificial saliva solution(P<0.01), and the Icorr value decreased with the increasing concentration. Conclusions: Caffeine with certain concentrations were proved to have corrosion behavior to dental Ni-Cr casting alloy. Ni-Cr alloy was selected for being dental prostheses, which would be unavoidably infected by coffee. Coffee with high concentration is not recommended for patients wearing dental prostheses of Ni-Cr alloys.

  19. Extraglandular and intraglandular vascularization of canine prostate.

    Science.gov (United States)

    Stefanov, Miroslav

    2004-03-01

    The literature on the vascularization of the canine prostate is reviewed and the clinical significance of prostate morphology is described. Scanning Electron Microscopy (SEM), combined with improved corrosion casting methods, reveal new morphological details that promise better diagnostics and treatment but also require expansion of clinical nomenclature. A proposal is made for including two previously unnamed veins in Nomina Anatomica Veterinaria (NAV). The canine prostate has two lobes with independent vascularization. Each lobe is supplied through the left and right a. prostatica, respectively. The a. prostatica sprouts three small vessels (cranial, middle, and caudal) towards the prostate gland. A. prostatica is a small-size artery whose wall structure is similar to the arteries of the muscular type. V. prostatica is a small-size valved vein. The canine prostate has capsular, parenchymal, and urethral vascular zones. The surface vessels of the capsule are predominantly veins and the diameter of arterial vessels is larger than that of the veins. The trabecular vessels are of two types: direct and branched. The prostate parenchyma is supplied by branches of the trabecular vessels. The periacinary capillaries are fenestrated and form a net in a circular pattern. The processes of the myoepithelial cells embrace both the acins and the periacinar capillaries. In the prostate ductal system. there are spermatozoa. The prostatic part of the urethra is supplied by an independent branch of a. prostatica. The prostatic urethral part is drained by v. prostatica, the vein of the urethral bulb and the ventral prostate veins. M. urethralis begins as early as the urethral prostatic part. The greater part of the white muscle fibers in m. urethralis suggest an enhanced anaerobic metabolism.

  20. Corrosion protection

    Science.gov (United States)

    Brown, Donald W.; Wagh, Arun S.

    2003-05-27

    There has been invented a chemically bonded phosphate corrosion protection material and process for application of the corrosion protection material for corrosion prevention. A slurry of iron oxide and phosphoric acid is used to contact a warm surface of iron, steel or other metal to be treated. In the presence of ferrous ions from the iron, steel or other metal, the slurry reacts to form iron phosphates which form grains chemically bonded onto the surface of the steel.

  1. Integration of Nanofluids into Commercial Antifreeze Concentrates with ASTM D15 Corrosion Testing

    Science.gov (United States)

    2013-05-01

    Corrosion Tests ASTM D 1384 Corrosion Test for Engine Coolants in Glassware and ASTM D 4340 Corrosion Test of Cast Aluminum Alloys in Engine Coolants...Saint-Gobain provided free nano slurry samples (300 nm, 360 nm, 13 mass% in water). 80 nm powders were purchased from NanoAmor. Diamond: 6 nm nano

  2. Development of chloride-induced corrosion in pre-cracked RC beams under sustained loading: Effect of load-induced cracks, concrete cover, and exposure conditions

    Energy Technology Data Exchange (ETDEWEB)

    Yu, Linwen [Université de Toulouse, UPS, INSA, LMDC, Toulouse (France); Université de Sherbrooke, Quebec (Canada); François, Raoul, E-mail: raoul.francois@insa-toulouse.fr [Université de Toulouse, UPS, INSA, LMDC, Toulouse (France); Dang, Vu Hiep [Hanoi Architectural University, Faculty of Civil Engineering, Hanoi (Viet Nam); L' Hostis, Valérie [CEA Saclay, CEA, DEN, DPC, SECR, Laboratoire d' Etude du Comportement des Bétons et des Argiles, Gif-sur-Yvette (France); Gagné, Richard [Université de Sherbrooke, Quebec (Canada)

    2015-01-15

    This paper deals with corrosion initiation and propagation in pre-cracked reinforced concrete beams under sustained loading during exposure to a chloride environment. Specimen beams that were cast in 2010 were compared to specimens cast in 1984. The only differences between the two sets of beams were the casting direction in relation to tensile reinforcement and the exposure conditions in the salt-fog chamber. The cracking maps, corrosion maps, chloride profiles, and cross-sectional loss of one group of two beams cast in 2010 were studied and their calculated corrosion rates were compared to that of beams cast in 1984 in order to investigate the factors influencing the natural corrosion process. Experimental results show that, after rapid initiation of corrosion at the crack tip, the corrosion process practically halted and the time elapsing before corrosion resumed depended on the exposure conditions and cover depth.

  3. Nodular cast iron and casting monitoring

    Directory of Open Access Journals (Sweden)

    S. Pietrowski

    2008-10-01

    Full Text Available In this paper quality monitoring of nodular cast iron and casting made of it is presented. A control system of initial liquid cast iron to spheroidization, after spheroidization and inoculation with using of TDA method was shown. An application of an ultrasonic method to assessment of the graphite form and the metal matrix microstructure of castings was investigated.

  4. Nodular cast iron and casting monitoring

    OpenAIRE

    2008-01-01

    In this paper quality monitoring of nodular cast iron and casting made of it is presented. A control system of initial liquid cast iron to spheroidization, after spheroidization and inoculation with using of TDA method was shown. An application of an ultrasonic method to assessment of the graphite form and the metal matrix microstructure of castings was investigated.

  5. Corrosion Engineering.

    Science.gov (United States)

    White, Charles V.

    A description is provided for a Corrosion and Corrosion Control course offered in the Continuing Engineering Education Program at the General Motors Institute (GMI). GMI is a small cooperative engineering school of approximately 2,000 students who alternate between six-week periods of academic study and six weeks of related work experience in…

  6. Corrosion sensor

    Science.gov (United States)

    Glass, Robert S.; Clarke, Jr., Willis L.; Ciarlo, Dino R.

    1994-01-01

    A corrosion sensor array incorporating individual elements for measuring various elements and ions, such as chloride, sulfide, copper, hydrogen (pH), etc. and elements for evaluating the instantaneous corrosion properties of structural materials. The exact combination and number of elements measured or monitored would depend upon the environmental conditions and materials used which are subject to corrosive effects. Such a corrosion monitoring system embedded in or mounted on a structure exposed to the environment would serve as an early warning system for the onset of severe corrosion problems for the structure, thus providing a safety factor as well as economic factors. The sensor array is accessed to an electronics/computational system, which provides a means for data collection and analysis.

  7. Casting materials

    Energy Technology Data Exchange (ETDEWEB)

    Chaudhry, Anil R. (Xenia, OH); Dzugan, Robert (Cincinnati, OH); Harrington, Richard M. (Cincinnati, OH); Neece, Faurice D. (Lyndurst, OH); Singh, Nipendra P. (Pepper Pike, OH)

    2011-06-14

    A foam material comprises a liquid polymer and a liquid isocyanate which is mixed to make a solution that is poured, injected or otherwise deposited into a corresponding mold. A reaction from the mixture of the liquid polymer and liquid isocyanate inside the mold forms a thermally collapsible foam structure having a shape that corresponds to the inside surface configuration of the mold and a skin that is continuous and unbroken. Once the reaction is complete, the foam pattern is removed from the mold and may be used as a pattern in any number of conventional casting processes.

  8. Final Report, Volume 1, Metallurgical Evaluation of Cast Duplex Stainless Steels and their Weldments

    Energy Technology Data Exchange (ETDEWEB)

    Wen, Songqing; Lundin, Carl, W.; Batten, Greg, W.

    2005-09-30

    Duplex stainless steels (DSS) are being specified for chloride containing environments due to their enhanced pitting and stress corrosion cracking resistance. They exhibit improved corrosion performance over the austenitic stainless steels. Duplex stainless steels also offer improved strength properties and are available in various wrought and cast forms. Selected grades of duplex stainless steel castings and their welds, in comparison with their wrought counterparts, were evaluated, regarding corrosion performance and mechanical properties and weldability. Multiple heats of cast duplex stainless steel were evaluated in the as-cast, solution annealed (SA) static cast and SA centrifugal cast conditions, while their wrought counterparts were characterized in the SA condition and in the form of as-rolled plate. Welding, including extensive assessment of autogenous welds and a preliminary study of composite welds (shielded metal arc weld (SMAW)), was performed. The evaluations included critical pitting temperature (CPT) testing, intergranular corrosion (IGC) testing, ASTM A923 (Methods A, B and C), Charpy impact testing, weldability testing (ASTM A494), ferrite measurement and microstructural evaluations. In the study, the corrosion performances of DSS castings were characterized and assessed, including the wrought counterparts for comparison. The evaluation filled the pore of lack of data for cast duplex stainless steels compared to wrought materials. A database of the pitting corrosion and IGC behavior of cast and wrought materials was generated for a greater depth of understanding for the behavior of cast duplex stainless steel. In addition, improved evaluation methods for DSS castings were developed according to ASTM A923, A262, G48 and A494. The study revealed that when properly heat treated according to the specification, (1) DSS castings have equal or better pitting and intergranular corrosion resistance than their wrought counterparts; (2) Welding reduces the

  9. Final Report, Volume 1, Metallurgical Evaluation of Cast Duplex Stainless Steels and their Weldments

    Energy Technology Data Exchange (ETDEWEB)

    Wen, Songqing; Lundin, Carl, W.; Batten, Greg, W.

    2005-09-30

    Duplex stainless steels (DSS) are being specified for chloride containing environments due to their enhanced pitting and stress corrosion cracking resistance. They exhibit improved corrosion performance over the austenitic stainless steels. Duplex stainless steels also offer improved strength properties and are available in various wrought and cast forms. Selected grades of duplex stainless steel castings and their welds, in comparison with their wrought counterparts, were evaluated, regarding corrosion performance and mechanical properties and weldability. Multiple heats of cast duplex stainless steel were evaluated in the as-cast, solution annealed (SA) static cast and SA centrifugal cast conditions, while their wrought counterparts were characterized in the SA condition and in the form of as-rolled plate. Welding, including extensive assessment of autogenous welds and a preliminary study of composite welds (shielded metal arc weld (SMAW)), was performed. The evaluations included critical pitting temperature (CPT) testing, intergranular corrosion (IGC) testing, ASTM A923 (Methods A, B and C), Charpy impact testing, weldability testing (ASTM A494), ferrite measurement and microstructural evaluations. In the study, the corrosion performances of DSS castings were characterized and assessed, including the wrought counterparts for comparison. The evaluation filled the pore of lack of data for cast duplex stainless steels compared to wrought materials. A database of the pitting corrosion and IGC behavior of cast and wrought materials was generated for a greater depth of understanding for the behavior of cast duplex stainless steel. In addition, improved evaluation methods for DSS castings were developed according to ASTM A923, A262, G48 and A494. The study revealed that when properly heat treated according to the specification, (1) DSS castings have equal or better pitting and intergranular corrosion resistance than their wrought counterparts; (2) Welding reduces the

  10. Corrosion of oil-fired domestic boilers

    Energy Technology Data Exchange (ETDEWEB)

    Koebel, M.; Elsener, M.

    1989-05-01

    Depending on the surface temperature of the flue gas side the corrosion of oil fired domestic boilers proceeds either mainly by acid corrosion or by oxygen corrosion: (1) At surface temperatures of 60/sup 0/C and higher the corrosion mechanism of acid corrosion prevails and the corrosion rates amount to 0.1-0.3 mm/year (values referred to continuous burner operation). The corrosion products consist of soluble iron(II)- and iron(III)sulfates. Higher corrosion rates can be attributed to an appreciable catalytic formation of sulfur trioxide on the corrosion products formed on the convective heating surfaces. (2) At surface temperatures of 40/sup 0/C the mechanism of oxygen corrosion already dominates and the corrosion rates are about ten times higher (1.5-3 mm/year, referred to continuous burner operation). The high portion of iron oxide hydrates, especially goethit (/alpha/-FeOOH), makes the corrosion products difficult to remove. (3) Distinctly reduced service lives are also expected for the so called reduced temperature boilers ('Niedertemperaturkessel') and low temperature boilers ('Tieftemperaturkessel'): According to the manufacturers these boilers may be operated at boiler water temperatures well below 60/sup 0/C, as they are equipped with constructive measures to enhance the surface temperature on the flue gas side. However, these measures are only fully effective under stationary conditions. Some of the results were obtained from weight loss measurements on test specimen made from St 35.8 and gray cast iron, that were exposed to the flue gases of an fired experimental boiler. Other important results come from field measurements of the sulfuric acid content of about 30 boilers that are in practical use. (orig.).

  11. Wear resistant steels and casting alloys containing niobium carbide

    Energy Technology Data Exchange (ETDEWEB)

    Theisen, W.; Siebert, S.; Huth, S. [Lehrstuhl Werkstofftechnik, Ruhr-Univ. Bochum (Germany)

    2007-12-15

    Niobium, like titanium and vanadium, forms superhard MC carbides that remain relatively pure in technical alloys on account of their low solubility for other metallic alloying elements. However, because they have a greater hardness than the precipitated chromium carbides commonly used in wear-resistant alloys, they are suitable as alternative hard phases. This contribution deals with new wear-resistant steels and casting alloys containing niobium carbide. These include a secondary hardening hardfacing alloy, a composite casting alloy for wear applications at elevated temperatures, a white cast iron as well as two variants of a corrosion-resistant cold-work tool steel produced by melt metallurgy and by powder metallurgy. A heat-resistant casting alloy is also discussed. Based on equilibrium calculations the microstructures developing during production of the alloys are analysed, and the results are discussed with respect to important properties such as abrasive wear and corrosion resistance. (orig.)

  12. The UK Casting Industry

    Institute of Scientific and Technical Information of China (English)

    Jincheng Liu

    2006-01-01

    The casting production in the UK in 2004 is presented and analysed. The UK casting industry has played an important role in world casting and manufacturing production. However recent years the rapid development of some developing countries has been shifting the casting production from the western industrialized countries including the UK. The UK casting industry and associated research and technology organizations, universities have been working together very hard to face the serious competition to make the UK casting industry have a sustainable future. The UK casting industry remains strong and plays an important role in world casting and manufacturing production.

  13. Evaluation of microstructural effects on the corrosion behaviour of AZ91D magnesium alloy

    DEFF Research Database (Denmark)

    Ambat, Rajan; Aung, Naing Naing; Zhou, W.

    2000-01-01

    The effect of microconstituents on the corrosion and electrochemical behaviour of AZ91D alloy prepared by die-casting and ingot casting route has been investigated in 3.5% NaCl solution at pH 7.25. The experimental techniques used include constant immersion technique, in-situ corrosion monitoring....... The corrosion products for ingot consisted of Mg(OH)(2) with small amounts beta phase, magnesium-aluminum oxide and MgH2 while for die-cast, the product showed a highly amorphous structure. (C) 2000 Elsevier Science Ltd. All rights reserved....

  14. Influence of cryogenic treatment and age-hardening heat treatment on the corrosion behavior of a dental casting Ag-Pd alloy%不同热处理对牙科铸造银钯合金腐蚀行为的影响

    Institute of Scientific and Technical Information of China (English)

    赵耀; 武斌; 孟玉坤

    2014-01-01

    Objective The purpose of this study is to investigate the influence of cryogenic treatment and age-hardening heat treatment on the corrosion behavior of a dental casting Ag-Pd alloy. Methods A low gold content dental casting alloy composed of Ag-Pd-Cu-Au was prepared for this study. Corrosion test was performed according to ISO 10271:2001 dental metalliecorrosion test methods. Experimental specimens were casted according to a standard dental lost-wax casting procedure, treated with solution by heating the specimens to 900 ℃, and immediately quenched in ice water. The specimens were then divided into four groups and subjected to heat treatment, cryogenic treatment, and heat treatment combined with cryogenic treatment. The specimens after the solution treatment were taken as control. The metallographic structures of the specimens were observed. The electrochemical parameters and the quantity of non-precious metallic ions released were evaluated via electrochemical and static immersion tests. Results Metallographic observation revealed that all the treatments resulted in a change in the microstructure of the alloy. The treatments were effective in improving the electrochemical parameters, such as an increase in Eocp and Ecorr and a decrease in Icorr (P0.05). Conclusion After different treatments, the antierosion properties of the alloy satisfied the ISO requirements. Age-hardening heat treatment and cryogenic treatment improved the corrosion resistance of the alloy.%目的:研究不同处理对牙科用银钯铸造合金腐蚀行为的影响。方法熔炼银钯铸造合金,参照ISO10271:2001牙科金属材料抗腐蚀实验标准,按照标准牙科失蜡法铸造程序制作测试样本,经固溶软化处理后,分别进行相应的热处理、深冷处理、热处理并深冷处理,以固溶软化处理组作为对照组。采用金相显微镜观察分析,并行电化学实验、静态浸泡实验测试合金的电化学参数及非贵金属离

  15. Phase Transformation in Cast Superaustenitic Stainless Steels

    Energy Technology Data Exchange (ETDEWEB)

    Lee Phillips, Nathaniel Steven [Iowa State Univ., Ames, IA (United States)

    2006-01-01

    Superaustenitic stainless steels constitute a group of Fe-based alloys that are compositionally balanced to have a purely austenitic matrix and exhibit favorable pitting and crevice corrosion resistant properties and mechanical strength. However, intermetallic precipitates such as sigma and Laves can form during casting or exposure to high-temperature processing, which degrade the corrosion and mechanical properties of the material. The goal of this study was to accurately characterize the solid-solid phase transformations seen in cast superaustenitic stainless steels. Heat treatments were performed to understand the time and temperature ranges for intermetallic phase formations in alloys CN3MN and CK3MCuN. Microstructures were characterized using scanning electron microscopy (SEM), transmission electron microscopy (TEM), and energy and wavelength dispersive spectroscopy (EDS, WDS). The equilibrium microstructures, composed primarily of sigma and Laves within purely austenitic matrices, showed slow transformation kinetics. Factors that determine the extent of transformation, including diffusion, nucleation, and growth, are discussed.

  16. CA Investment Casting Process of Complex Castings

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    CA (Computer aided) investment casting technique used in superalloy castings of aerospace engine parts was presented. CA investment casting integrated computer application, RP (Rapid Prototyping) process, solidification simulation and investment casting process. It broke the bottle neck of making metal die. Solid model of complex parts were produced by UGII or other software, then translated into STL(Stereolithography) file, after RP process of SLS(Selective Laser Sintering), wax pattern used in investment ...

  17. Effect of pellicle on galvanic corrosion of amalgam.

    Science.gov (United States)

    Holland, R I

    1984-02-01

    Galvanic corrosion of amalgam, induced by contact with a type IV dental casting gold alloy, was determined under simulated oral conditions in an electrochemical cell. The effect of a pellicle layer formed by 1 h exposure to saliva in the oral cavity was determined. Pellicle on the amalgam had no effect on the maximum corrosion rate or the 2 h corrosion charge, whereas pellicle on the gold alloy substantially reduced both these parameters of the conventional low-copper amalgam; the corrosion of the high-copper amalgam was less and was not influenced by pellicle formation.

  18. In Vitro Corrosion Study of Friction Stir Processed WE43 Magnesium Alloy in a Simulated Body Fluid

    Directory of Open Access Journals (Sweden)

    Genghua Cao

    2016-07-01

    Full Text Available Corrosion behavior of friction stir processing (FSP WE43 alloy in a simulated body fluid (SBF was investigated. Micro-galvanic corrosion was the dominated corrosion behavior, and the corrosion resistance of FSP WE43 alloy was improved compared to the cast counterpart. Furthermore, due to the fine-grained and homogeneous microstructure, uniform corrosion morphology was observed on FSP WE43 alloy. According to the tensile properties of specimens with different immersion time intervals, FSP WE43 alloy shows better performance to maintain the mechanical integrity in SBF as compared to the as-cast alloy.

  19. Corrosion in airframes

    OpenAIRE

    PETROVIC ZORAN C.

    2016-01-01

    The introductory chapter provides a brief reference to the issue of corrosion and corrosion damage to aircraft structures. Depending on the nature and dimensions of this non uniformity, three different categories of corrosion are defined: uniform, selective and localized corrosion. The following chapters present the forms of corrosion that can occur in three defined categories of corrosion. Conditions that cause certain types of corrosion in various corrosive environments are discussed. Examp...

  20. CORROSION IN AIRFRAMES

    OpenAIRE

    PETROVIC ZORAN C.

    2016-01-01

    The introductory chapter provides a brief reference to the issue of corrosion and corrosion damage to aircraft structures. Depending on the nature and dimensions of this non uniformity, three different categories of corrosion are defined: uniform, selective and localized corrosion. The following chapters present the forms of corrosion that can occur in three defined categories of corrosion. Conditions that cause certain types of corrosion in various corrosive environments are discussed. Examp...

  1. The ancient Chinese casting techniques

    OpenAIRE

    2011-01-01

    In the course of Chinese civilization, which lasted more than 5,000 years, casting production has made a huge contribution. In this paper, some representative metal castings were presented. According to their forming techniques, they can be grouped into stone mould casting, clay mould casting, ablation casting, lost wax casting, stack casting, permanent mould casting, sand casting, etc. According to their materials, they can be categorized into tin bronze, bimetallic bronze, malleable cast ir...

  2. Moldless casting by laser

    Science.gov (United States)

    McLean, Marc A.; Shannon, G. J.; Steen, William M.

    1997-09-01

    The principle of laser cladding involves the use of high power carbon-dioxide lasers and powder deposition technology to provide wear and corrosion resistant surface coatings to engineering components. By injecting metal powder into a laser generated melt pool on a moving substrate a solidified metal track can be produced. Deposition of successive tracks produces a multi-layer build. Laser direct casting (LDC) utilizes a coaxial nozzle enabling consistent omnidirectional deposition to produce 3D components from a selection of metal powders. The influence of the principal process parameters over the process features namely, powder catchment efficiency, beam shape and build rates are presented with several successfully generated 3D components. Nickel, stainless steel and satellite powders were deposited at laser powders of 0.4 to 1.4 kW and speeds of 500 to 1000 mm/min achieving build rates of 3 to 9 mm3/s. Fully dense metallurgical structures have been produced with no cracking or porosity and powder catchment efficiencies up to 85% have been achieved.

  3. EFFECT OF CHLORIDE ON THE ATMOSPHERIC CORROSION OF SIMULATED ARTIFACT IRON IN NO3-BEARING POLLUTANT ENVIRONMENT

    Institute of Scientific and Technical Information of China (English)

    X. Cao; C.C. Xu

    2006-01-01

    The effect of chloride in nitrogen-bearing pollutant on the atmospheric corrosion of cast iron was investigated by using periodic wet-dry test, electrochemical experiment and surface tension test.Scanning electron microscopy (SEM) with energy disperse atomic X-ray (EDAX) was used to identify the corrosion processes and products. The results of the weight loss measurement showed that the whole corrosion kinetics can be approximately described by: AW=AtB. With the addition of NaC1, B increases. The result presented that Cl- accelerated the corrosion rate obviously during the whole corrosion process. The initial corrosion process was investigated from the viewpoint of surface tension. At the initial corrosion period, the corrosion rate was proportion to the adsorption of anions contained the solutions. And as corrosion went on, the penetration effect of anions and different characteristics of the corrosion products began to dominant the corrosion process, which led to the accelerated effect.

  4. Thin Wall Iron Castings

    Energy Technology Data Exchange (ETDEWEB)

    J.F. Cuttino; D.M. Stefanescu; T.S. Piwonka

    2001-10-31

    Results of an investigation made to develop methods of making iron castings having wall thicknesses as small as 2.5 mm in green sand molds are presented. It was found that thin wall ductile and compacted graphite iron castings can be made and have properties consistent with heavier castings. Green sand molding variables that affect casting dimensions were also identified.

  5. Fatigue - corrosion of endoprosthesis titanium alloys.

    Science.gov (United States)

    Cornet, A; Muster, D; Jaeger, J H

    1979-01-01

    Commercial total hip prostheses often show certain metallurgical faults (porosities, coarse grains, growth dendrites, carbide networks). In order to investigate more accurately the role played by these different parameters in prostheses failure we performed a large number of systematic corrosion, fatigue and fatigue - corrosion tests on these materials and on commercial total hip prostheses. Ultimate strengthes seem to be reached for cast cobalt alloys, whereas titanium alloys, such as Ta 6 V, present very high fatigue limit under corrosion. Thus, rotative bending fatigue - corrosion tests in biological environment provide values about 50 DaN/mm2. This value, is nevertheless appreciably higher than those obtained with stellites and stainless steel. Titanium alloys, because of their mechanical performances, their weak Young's modulus (11000 DaN/mm2) and their relative lightness (4.5. g/cm3), which are associated with a good biocompatibility, seem very promising for permanent implants realisation.

  6. Electrochemical characterization of cast titanium alloys.

    Science.gov (United States)

    Cai, Zhuo; Shafer, Ty; Watanabe, Ikuya; Nunn, Martha E; Okabe, Toru

    2003-01-01

    A reaction layer forms on cast titanium alloy surfaces due to the reaction of the molten metal with the investment. This surface layer may affect the corrosion of the alloy in the oral environment. The objective of this study was to characterize the in vitro corrosion behavior of cast titanium alloys. ASTM Grade 2 CP titanium, Ti-6Al-4V, Ti-6Al-7Nb and Ti-13Nb-13Zr alloys were cast into a MgO-based investment. Experiments were performed on castings (N=4) with three surface conditions: (A) as-cast surface after sandblasting, (B) polished surface after removal of the reaction layer, and (C) sandblasted surface after removal of the reaction layer. Open-circuit potential (OCP) measurement, linear polarization, and potentiodynamic cathodic polarization were performed in aerated (air+10% CO(2)) modified Tani-Zucchi synthetic saliva at 37 degrees C. Potentiodynamic anodic polarization was subsequently conducted in the same medium deaerated with N(2)+10% CO(2) gas 2 h before and during the experiment. Polarization resistance (R(P)) and corrosion rate (I(CORR)) were calculated. Numerical results were subjected to nonparametric statistical analysis at alpha=0.05. The OCP stabilized for all the specimens after 6 x 10(4)s. Apparent differences in anodic polarization were observed among the different surfaces for all the metals. A passivation region followed by breakdown and repassivation were seen on specimens with surfaces A and C. An extensive passive region was observed on all the metals with surface B. The Kruskal-Wallis test showed no significant differences in OCP, R(p), I(CORR) or break down potential for each of the three surfaces among all the metals. The Mann-Whitney test showed significantly lower R(P) and higher I(CORR) values for surface C compared to the other surfaces. Results indicate that the surface condition has more effect on corrosion of these alloys than the surface reaction layer. Within the oxidation potential range of the oral cavity, all the metal

  7. Underground pipeline corrosion

    CERN Document Server

    Orazem, Mark

    2014-01-01

    Underground pipelines transporting liquid petroleum products and natural gas are critical components of civil infrastructure, making corrosion prevention an essential part of asset-protection strategy. Underground Pipeline Corrosion provides a basic understanding of the problems associated with corrosion detection and mitigation, and of the state of the art in corrosion prevention. The topics covered in part one include: basic principles for corrosion in underground pipelines, AC-induced corrosion of underground pipelines, significance of corrosion in onshore oil and gas pipelines, n

  8. Cast iron deterioration with time in various aqueous salt solutions

    Indian Academy of Sciences (India)

    Rita Mehra; Aditi Soni

    2002-02-01

    The changes with time in the corrosion rate and corrosion current density on a cast iron electrode in various aqueous salt solutions have been carried out using total immersion test and potentiostatic polarization curves. The concentration of salts taken is expected to be present in potable water. The relative behaviour of these salts towards corrosion has also been studied, which is found to be different from previous studies. The total immersion test parameters viz. weight loss, corrosion rate as well as potentiostatic parameters, open circuit potential, corr, Tafel slopes, corrosion rate, have been calculated by standard methods. Besides these the relative increase in corrosion rate with time as well as the percentage to which corrosion rate should be decreased so as to provide protection towards corrosion have also been calculated. It was found that KCl and NaCl are major contributors than MnSO4, Pb(NO3)2, KI and KBr. The relative increase in corrosion is high in KBr, KI, NaNO3, CaCl2, and less in Pb(NO3)2, NaHCO3 and CaCO3 test solutions. For the reliability of results the data has been statistically analysed.

  9. A novel in vivo vascular imaging approach for hierarchical quantification of vasculature using contrast enhanced micro-computed tomography.

    Directory of Open Access Journals (Sweden)

    Laura Nebuloni

    Full Text Available The vasculature of body tissues is continuously subject to remodeling processes originating at the micro-vascular level. The formation of new blood vessels (angiogenesis is essential for a number of physiological and pathophysiological processes such as tissue regeneration, tumor development and the integration of artificial tissues. There are currently no time-lapsed in vivo imaging techniques providing information on the vascular network at the capillary level in a non-destructive, three-dimensional and high-resolution fashion. This paper presents a novel imaging framework based on contrast enhanced micro-computed tomography (micro-CT for hierarchical in vivo quantification of blood vessels in mice, ranging from largest to smallest structures. The framework combines for the first time a standard morphometric approach with densitometric analysis. Validation tests showed that the method is precise and robust. Furthermore, the framework is sensitive in detecting different perfusion levels after the implementation of a murine ischemia-reperfusion model. Correlation with both histological data and micro-CT analysis of vascular corrosion casts confirmed accuracy of the method. The newly developed time-lapsed imaging approach shows high potential for in vivo monitoring of a number of different physiological and pathological conditions in angiogenesis and vascular development.

  10. The effects of Δ9-Tetrahydrocannabinole treatment on gonadal micro-vascularization and affected fertility examined by SEM and 3D-morphometry

    Science.gov (United States)

    Erlbacher, K. M. T.; Minnich, B.

    2015-10-01

    The present study focuses on the effects of Δ9-tetrahydrocannabinol (THC) on the reproductive system in nude rats with special emphasis on how Δ9-THC impacts the vascularization of testes which in turn indirectly influences fertility. Basically, Δ9-tetrahydrocannabinol (THC) causes not only negative (psychoactive) effects in the human body as cannabinole administration in medical use (dose-dependent) offers multiple new treatment opportunities such as pain relief or containment of various cancers. Concerning the reproductive system it strongly influences CB-receptors along the hypothalamic-pituitary-gonadal axis resulting in reduced plasma testosterone levels. There is also altered sperm quality parameters reported such as sperm motility or sperm count. On the other hand Δ9-THC effects endothelial growth factors (VEGF, Ang-1 etc.) respectively acts on their specific receptors which in turn modify angiogenesis and vascularization of tissues and organs (e.g. tumorous tissues). This leads to new therapeutical strategies in the suppression of various cancers by inhibiting (neo-)vascularization and in turn famishment of tumorous tissues (lack of nutrition supply). Here we studied the micro-vascularization of gonads in a long-term THC-treated nude rat model by vascular corrosion casting, SEM and 3D-morphometry.

  11. Corrosion protection of low-carbon steel using exopolysaccharide coatings from Leuconostoc mesenteroides.

    Science.gov (United States)

    Finkenstadt, Victoria L; Côté, Gregory L; Willett, J L

    2011-06-01

    Corrosion of metals is a serious and challenging problem faced worldwide by industry. Purified Leuconostoc mesenteroides exopolysaccharide (EPS) coatings, cast from aqueous solution, inhibited the corrosion of low-carbon steel as determined by electrochemical impedance spectroscopy (EIS). There were two different corrosion behaviors exhibited when EPS films from different strains were cast onto the steel. One EPS coating reacted immediately with the steel substrate to form an iron (III) oxide layer ("rust") during the drying process while another did not. The samples that did not flash corrode had higher corrosion inhibition and formed an iron (II) passivation layer during EIS testing that persisted after the cells were disassembled. Corrosion inhibition was strain-specific as polysaccharides with similar structure did not have the same corrosion potential.

  12. LLNL casting technology

    Science.gov (United States)

    Shapiro, A. B.; Comfort, W. J., III

    1994-01-01

    Competition to produce cast parts of higher quality, lower rejection rate, and lower cost is a fundamental factor in the global economy. To gain an edge on foreign competitors, the US casting industry must cut manufacturing costs and reduce the time from design to market. Casting research and development (R&D) are the key to increasing US competiveness in the casting arena. Lawrence Livermore National Laboratory (LLNL) is the home of a wide range of R&D projects that push the boundaries of state-of-the art casting. LLNL casting expertise and technology include: casting modeling research and development, including numerical simulation of fluid flow, heat transfer, reaction/solidification kinetics, and part distortion with residual stresses; special facilities to cast toxic material; extensive experience casting metals and nonmetals; advanced measurement and instrumentation systems. Department of Energy (DOE) funding provides the leverage for LLNL to collaborate with industrial partners to share this advanced casting expertise and technology. At the same time, collaboration with industrial partners provides LLNL technologists with broader insights into casting industry issues, casting process data, and the collective experience of industry experts. Casting R&D is also an excellent example of dual-use technology; it is the cornerstone for increasing US industrial competitiveness and minimizing waste nuclear material in weapon component production. Annual funding for casting projects at LLNL is $10M, which represents 1% of the total LLNL budget. Metal casting accounts for about 80% of the funding. Funding is nearly equally divided between development directed toward US industrial competitiveness and weapon component casting.

  13. Pitting corrosion resistant austenite stainless steel

    Science.gov (United States)

    van Rooyen, D.; Bandy, R.

    A pitting corrosion resistant austenite stainless steel comprises 17 to 28 wt. % chromium, 15 to 26 wt. % nickel, 5 to 8 wt. % molybdenum, and 0.3 to 0.5 wt. % nitrogen, the balance being iron, unavoidable impurities, minor additions made in the normal course of melting and casting alloys of this type, and may optionally include up to 10 wt. % of manganese, up to 5 wt. % of silicon, and up to 0.08 wt. % of carbon.

  14. Corrosion Testing Facility

    Data.gov (United States)

    Federal Laboratory Consortium — The Corrosion Testing Facility is part of the Army Corrosion Office (ACO). It is a fully functional atmospheric exposure site, called the Corrosion Instrumented Test...

  15. Development of Cast Alumina-Forming Austenitic Stainless Steels

    Science.gov (United States)

    Muralidharan, G.; Yamamoto, Y.; Brady, M. P.; Walker, L. R.; Meyer, H. M., III; Leonard, D. N.

    2016-09-01

    Cast Fe-Ni-Cr chromia-forming austenitic stainless steels with Ni levels up to 45 wt.% are used at high temperatures in a wide range of industrial applications that demand microstructural stability, corrosion resistance, and creep strength. Although alumina scales offer better corrosion protection at these temperatures, designing cast austenitic alloys that form a stable alumina scale and achieve creep strength comparable to existing cast chromia-forming alloys is challenging. This work outlines the development of cast Fe-Ni-Cr-Al austenitic stainless steels containing about 25 wt.% Ni with good creep strength and the ability to form a protective alumina scale for use at temperatures up to 800-850°C in H2O-, S-, and C-containing environments. Creep properties of the best alloy were comparable to that of HK-type cast chromia-forming alloys along with improved oxidation resistance typical of alumina-forming alloys. Challenges in the design of cast alloys and a potential path to increasing the temperature capability are discussed.

  16. Development of Cast Alumina-Forming Austenitic Stainless Steels

    Science.gov (United States)

    Muralidharan, G.; Yamamoto, Y.; Brady, M. P.; Walker, L. R.; Meyer, H. M., III; Leonard, D. N.

    2016-11-01

    Cast Fe-Ni-Cr chromia-forming austenitic stainless steels with Ni levels up to 45 wt.% are used at high temperatures in a wide range of industrial applications that demand microstructural stability, corrosion resistance, and creep strength. Although alumina scales offer better corrosion protection at these temperatures, designing cast austenitic alloys that form a stable alumina scale and achieve creep strength comparable to existing cast chromia-forming alloys is challenging. This work outlines the development of cast Fe-Ni-Cr-Al austenitic stainless steels containing about 25 wt.% Ni with good creep strength and the ability to form a protective alumina scale for use at temperatures up to 800-850°C in H2O-, S-, and C-containing environments. Creep properties of the best alloy were comparable to that of HK-type cast chromia-forming alloys along with improved oxidation resistance typical of alumina-forming alloys. Challenges in the design of cast alloys and a potential path to increasing the temperature capability are discussed.

  17. Corrosion behaviours of the dental magnetic keeper complexes made by different alloys and methods.

    Science.gov (United States)

    Wu, Min-Ke; Song, Ning; Liu, Fei; Kou, Liang; Lu, Xiao-Wen; Wang, Min; Wang, Hang; Shen, Jie-Fei

    2016-09-29

    The keeper and cast dowel-coping, as a primary component for a magnetic attachment, is easily subjected to corrosion in a wet environment, such as the oral cavity, which contains electrolyte-rich saliva, complex microflora and chewing behaviour and so on. The objective of this in vitro study was to examine the corrosion resistance of a dowel and coping-keeper complex fabricated by finish keeper and three alloys (cobalt-chromium, CoCr; silver-palladium-gold, PdAu; gold-platinum, AuPt) using a laser-welding process and a casting technique. The surface morphology characteristics and microstructures of the samples were examined by means of metallographic microscope and scanning electron microscope (SEM). Energy-dispersive spectroscopy (EDS) with SEM provided elements analysis information for the test samples after 10% oxalic acid solution etching test. Tafel polarization curve recordings demonstrated parameter values indicating corrosion of the samples when subjected to electrochemical testing. This study has suggested that massive oxides are attached to the surface of the CoCr-keeper complex but not to the AuPt-keeper complex. Only the keeper area of cast CoCr-keeper complex displayed obvious intergranular corrosion and changes in the Fe and Co elements. Both cast and laser-welded AuPt-keeper complexes had the highest free corrosion potential, followed by the PdAu-keeper complex. We concluded that although the corrosion resistance of the CoCr-keeper complex was worst, the keeper surface passive film was actually preserved to its maximum extent. The laser-welded CoCr- and PdAu-keeper complexes possessed superior corrosion resistance as compared with their cast specimens, but no significant difference was found between the cast and laser-welded AuPt-keeper complexes. The Fe-poor and Cr-rich band, appearing on the edge of the keeper when casting, has been proven to be a corrosion-prone area.

  18. Corrosion behaviours of the dental magnetic keeper complexes made by different alloys and methods

    Institute of Scientific and Technical Information of China (English)

    Min-Ke Wu; Ning Song; Fei Liu; Liang Kou; Xiao-Wen Lu; Min Wang; Hang Wang; Jie-Fei Shen

    2016-01-01

    The keeper and cast dowel–coping, as a primary component for a magnetic attachment, is easily subjected to corrosion in a wet environment, such as the oral cavity, which contains electrolyte-rich saliva, complex microflora and chewing behaviour and so on. The objective of this in vitro study was to examine the corrosion resistance of a dowel and coping-keeper complex fabricated by finish keeper and three alloys (cobalt–chromium, CoCr;silver–palladium–gold, PdAu; gold–platinum, AuPt) using a laser-welding process and a casting technique. The surface morphology characteristics and microstructures of the samples were examined by means of metallographic microscope and scanning electron microscope (SEM). Energy-dispersive spectroscopy (EDS) with SEM provided elements analysis information for the test samples after 10% oxalic acid solution etching test. Tafel polarization curve recordings demonstrated parameter values indicating corrosion of the samples when subjected to electrochemical testing. This study has suggested that massive oxides are attached to the surface of the CoCr–keeper complex but not to the AuPt–keeper complex. Only the keeper area of cast CoCr–keeper complex displayed obvious intergranular corrosion and changes in the Fe and Co elements. Both cast and laser-welded AuPt–keeper complexes had the highest free corrosion potential, followed by the PdAu–keeper complex. We concluded that although the corrosion resistance of the CoCr–keeper complex was worst, the keeper surface passive film was actually preserved to its maximum extent. The laser-welded CoCr–and PdAu–keeper complexes possessed superior corrosion resistance as compared with their cast specimens, but no significant difference was found between the cast and laser-welded AuPt–keeper complexes. The Fe-poor and Cr-rich band, appearing on the edge of the keeper when casting, has been proven to be a corrosion-prone area.

  19. High pressure infiltration casting: manufacturing net shape composites with a unique interface

    Energy Technology Data Exchange (ETDEWEB)

    Bhagat, R.B. (Dept. of Engineering Science and Mechanics, Pennsylvania State Univ., University Park (United States))

    1991-10-01

    An overview of the major casting-based manufacturing techniques of metal matrix composites is presented. These techniques include compocasting (rheocasting), squeeze casting, infiltration, investment casting and pressure casting (squeeze infiltration casting). This is followed by a detailed description of the high pressure infiltration casting (HiPIC) recently developed at the Applied Research Laboratory of the Pennsylvania State University. HiPIC uses a rapid application of a relatively high pressure (above 100 MPa) to force-infiltrate molten metal into fiber pre-forms. Reaction between fiber and matrix metal is negligible and the cast composites are free from voids, gas porosity and shrinkage cavities. Experimental results on tensile strength, stiffness, low cycle fatigue, fracture toughness, damping and corrosion resistance of the HiPIC composites are summarized and discussed. (orig.).

  20. [Vascular dementia

    NARCIS (Netherlands)

    Leeuw, H.F. de; Gijn, J. van

    2004-01-01

    Vascular dementia is one of the most frequently occurring dementia syndromes. Its prevalence is about 5% among subjects above 85 years of age. Elevated blood pressure and atherosclerosis are the most important risk factors. According to international criteria, vascular dementia usually occurs within

  1. EFFECT OF THE HEAT AND SURFACE LASER TREATMENT ON THE CORROSION DEGRADATION OF THE Mg-Al ALLOYS

    Directory of Open Access Journals (Sweden)

    Leszek A. Dobrzański

    2011-09-01

    Full Text Available In this paper there is presented the corrosion behavior of the cast magnesium alloys as cast state, after heat and laser treatment. Pitting corrosion resistance of the analyzed alloys was carried out using the potentiodynamic electrochemical method (direct current, based on a anodic polarization curve. On the basis of the achieved anodic polarization curves, using the Tefel extrapolation method near to the corrosion potential, the quantitative data were determined, which describe the electrochemical corrosion process of the investigated alloys: value of the corrosion potential Ecorr (mV, polarization resistance RP (kohm.cm2, corrosion current density icorr (10-6A/cm2, corrosion rate Vcorr (mm/year as well the mass loss Vc (g/m2<.

  2. Flow-induced corrosion behavior of absorbable magnesium-based stents.

    Science.gov (United States)

    Wang, Juan; Giridharan, Venkataraman; Shanov, Vesselin; Xu, Zhigang; Collins, Boyce; White, Leon; Jang, Yongseok; Sankar, Jagannathan; Huang, Nan; Yun, Yeoheung

    2014-12-01

    The aim of this work was to study corrosion behavior of magnesium (Mg) alloys (MgZnCa plates and AZ31 stents) under varied fluid flow conditions representative of the vascular environment. Experiments revealed that fluid hydrodynamics, fluid flow velocity and shear stress play essential roles in the corrosion behavior of absorbable magnesium-based stent devices. Flow-induced shear stress (FISS) accelerates the overall corrosion (including localized, uniform, pitting and erosion corrosions) due to the increased mass transfer and mechanical force. FISS increased the average uniform corrosion rate, the localized corrosion coverage ratios and depths and the removal rate of corrosion products inside the corrosion pits. For MgZnCa plates, an increase of FISS results in an increased pitting factor but saturates at an FISS of ∼0.15Pa. For AZ31 stents, the volume loss ratio (31%) at 0.056Pa was nearly twice that (17%) at 0Pa before and after corrosion. Flow direction has a significant impact on corrosion behavior as more severe pitting and erosion corrosion was observed on the back ends of the MgZnCa plates, and the corrosion product layer facing the flow direction peeled off from the AZ31 stent struts. This study demonstrates that flow-induced corrosion needs be understood so that Mg-based stents in vascular environments can be effectively designed.

  3. Electrochemical behavior of Co-Cr and Ni-Cr dental cast alloys

    Institute of Scientific and Technical Information of China (English)

    Viswanathan S. SAJI; Han-Cheol CHOE

    2009-01-01

    The cast structures influencing the electrochemical corrosion behavior of Co-Cr and Ni-Cr dental alloys were studied using potentiodynamic polarization and AC impedance in 0.9% (mass fraction) NaCl solution at (37±1) ℃. The phase and microstructure of the alloys that were fabricated using two different casting methods viz. centrifugal casting and high frequency induction casting, were examined using X-ray diffraction analysis, scanning electron microscopy and energy dispersive spectroscopy. The roles of alloying elements and the passive film homogeneity on the corrosion resistance of Co-Cr-Mo and Ni-Cr-Mo dental cast alloys were reviewed. The results of electrochemical study show that the dependence of corrosion resistance on the microstructure associated with the casting methods is marginal. The Co-Cr alloy exhibits more desirable corrosion resistance properties than the Ni-Cr alloy. There is severe preferential dissolution of Ni-rich, Cr and Mo depleted zones in the Ni-Cr alloy.

  4. Quality control of cast brake discs

    Directory of Open Access Journals (Sweden)

    M. Stawarz

    2008-04-01

    Full Text Available The largest industrial application so far have the gray cast irons which are characterized by low tensile and bending strength, while at the same time they have good ultimate comprehensive strength. Additionally, the fatigue strength of gray cast irons is comparatively low and they are only to some extend sensitive for the surface waters effects. Cast iron is the material, which is comparatively easy to be processed, and for this reason – it is not expensive. Brake discs are exploited in particularly hard conditions. They must be resistant both against the thermal fatigue and abrasion wearing (at dry friction as well as against seizing, corrosion and mechanical load [1-3]. The gray cast iron, better than other materials, fulfills all the requirements necessary for making the material for the casts resistant against such tough conditions. This work reflects the researches aiming to define the quality of cast brake discs (ventilated and non-ventilated ones upon a period of their exploitation in real conditions. The following researches were performed: evaluations of the disc surface condition, measurement of disc thickness, examination of run – out flank and metallographic analysis. In order to more detailed recognition of mechanisms and reasons of brake discs wearing in real conditions, one should conduct additional examinations: computer analysis of the microstructure, chemical composition analysis, etc., as well as study of the technology of their production in foundries, where they are manufactured [4]. By obtaining the full set of the mentioned above data one can draw final conclusions and remove causes of possible defects.

  5. Glovebox Advanced Casting System Casting Optimization

    Energy Technology Data Exchange (ETDEWEB)

    Fielding, Randall Sidney [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2016-03-01

    Casting optimization in the GACS included three broad areas; casting of U-10Zr pins, incorporation of an integral FCCI barrier, and development of a permanent crucible coating. U-10Zr casting was improved over last year’s results by modifying the crucible design to minimize contact with the colder mold. Through these modifications casting of a three pin batch was successful. Incorporation of an integral FCCI barrier also was optimized through furnace chamber pressure changes during the casting cycle to reduce gas pressures in the mold cavities which led to three full length pins being cast which incorporated FCCI barriers of three different thicknesses. Permanent crucible coatings were tested against a base case; 1500°C for 10 minutes in a U-20Pu-10Zr molten alloy. None of the candidate coating materials showed evidence of failure upon initial visual examination. In all areas of work a large amount of characterization will be needed to fully determine the effects of the optimization activities. The characterization activities and future work will occur next year.

  6. vascular hemiplegia

    OpenAIRE

    Voto Bernales, Jorge; Facultad de Medicina, Universidad Nacional Mayor de San Marcos, Lima, Perú

    2014-01-01

    The vascular hemiplegia is the functional disorder of a lateral half of the body produced by alterations of cerebral vessels. Should review the concepts of this common condition, with the dual aim of expanding its nosographic value and considering the hemiplegic patient as worthy of the highest professional care La hemiplejia vascular, es el trastorno funcional de una mitad lateral del cuerpo producido por alteraciones de los vasos cerebrales. Conviene revisar los conceptos sobre esta frec...

  7. High integrity automotive castings

    Energy Technology Data Exchange (ETDEWEB)

    Weiss, D. [Eck Industries Inc., St. Manitowoc, WI (United States)

    2007-07-01

    This paper described the High Integrity Magnesium Automotive Casting (HI-MAC) program, which was developed to ensure the widespread adoption of magnesium in structural castings. The program will encourage the use of low pressure permanent molds, squeeze casting, and electromagnetic pumping of magnesium into dies. The HI-MAC program is currently investigating new heat treatment methods, and is in the process of creating improved fluid flow and solidification modelling to produce high volume automotive components. In order to address key technology barriers, the program has been divided into 8 tasks: (1) squeeze casting process development; (2) low pressure casting technology; (3) thermal treatment; (4) microstructure control; (5) computer modelling and properties; (6) controlled molten metal transfer and filling; (7) emerging casting technologies; and (8) technology transfer throughout the automotive value chain. Technical challenges were outlined for each of the tasks. 1 ref., 3 tabs., 5 figs.

  8. On Potentials of Ferrous Electrodes in Soil Corrosion Cells

    Directory of Open Access Journals (Sweden)

    B. N. Tripathi

    1966-04-01

    Full Text Available Open circuit potentials of electrodes and short circuit of soil corrosion cells constituted by cast iron, mild steel and wrought iron electrodes in the typical Indian soils have been determined and the voltages and the internal resistances of the cells have been calculated. The electrode potentials do not have a simple correlation with any of the soil properties. In non-acidic soils, the cell voltage at first increases abruptly with moisture equivalent, reaches maximum at about 15 and then decreases gradually. Based on this an interpretation has been offered for the maximum corrosivity of soils, having moisture equivalent, 30, as observed for mild steel and wrought iron. In an acidic soil electrode potentials of all the ferrous metals are indentical and cell voltages, very small. Hence most of the corrosion proceeds through direct chemical reaction. Cast iron is slightly less corrodible than mild steel and wrought iron because of additional protective influence of liberated carbon deposited over the metal.

  9. Evolution of halictine castes

    Science.gov (United States)

    Knerer, Gerd

    1980-03-01

    Social halictine bees have female castes that range from species with no size differences to those with a discrete bimodality. Female caste differences are inversely correlated with the number of males produced in the first brood. It is proposed that the sexual dimorphism of solitary forms is being usurped by the female caste system of species in the process of turning social. Thus, caste differences and summer male suppression are greatest in the social species originating from solitary precursors with distinct sexual dimorphism, and are least in species evolving from solitary ancestors with a continuous sexual polymorphism.

  10. Increased corrosion resistance of the AZ80 magnesium alloy by rapid solidification.

    Science.gov (United States)

    Aghion, E; Jan, L; Meshi, L; Goldman, J

    2015-11-01

    Magnesium (Mg) and Mg-alloys are being considered as implantable biometals. Despite their excellent biocompatibility and good mechanical properties, their rapid corrosion is a major impediment precluding their widespread acceptance as implantable biomaterials. Here, we investigate the potential for rapid solidification to increase the corrosion resistance of Mg alloys. To this end, the effect of rapid solidification on the environmental and stress corrosion behavior of the AZ80 Mg alloy vs. its conventionally cast counterpart was evaluated in simulated physiological electrolytes. The microstructural characteristics were examined by optical microscopy, SEM, TEM, and X-ray diffraction analysis. The corrosion behavior was evaluated by immersion, salt spraying, and potentiodynamic polarization. Stress corrosion resistance was assessed by Slow Strain Rate Testing. The results indicate that the corrosion resistance of rapidly solidified ribbons is significantly improved relative to the conventional cast alloy due to the increased Al content dissolved in the α-Mg matrix and the correspondingly reduced presence of the β-phase (Mg17 Al12 ). Unfortunately, extrusion consolidated solidified ribbons exhibited a substantial reduction in the environmental performance and stress corrosion resistance. This was mainly attributed to the detrimental effect of the extrusion process, which enriched the iron impurities and increased the internal stresses by imposing a higher dislocation density. In terms of immersion tests, the average corrosion rate of the rapidly solidified ribbons was <0.4 mm/year compared with ∼2 mm/year for the conventionally cast alloy and 26 mm/year for the rapidly solidified extruded ribbons.

  11. Corrosion behaviour of TiB2 reinforced aluminium based in situ metal matrix composites

    Directory of Open Access Journals (Sweden)

    G.S. Pradeep Kumar

    2016-09-01

    Full Text Available This paper focuses on corrosion characteristics of cast and forged aluminium 6061 based composites reinforced with TiB2 particles. Composites were synthesised by in situ technique using potassium hexafluorotitanate salt (K2TiF6 and potassium tetrafluroborate (KBF4 halide salts by stir casting route at a temperature of 850 °C. Cast aluminium alloy and its in situ composites were subjected to open die drop forging at a temperature of 500 °C. Both cast and forged alloy 6061 and in situ composites were then subjected to microstructure studies, salt spray test. Salt spray test was conducted as per ASTM B117 standard test procedure using 5% sodium chloride test solution. Result reveals that, forged alloy and its in situ composites exhibited improved corrosion resistance compared to cast ones.

  12. Evolutionary morphology of the hemolymph vascular system in scorpions: a character analysis.

    Science.gov (United States)

    Klußmann-Fricke, B-J; Prendini, L; Wirkner, C S

    2012-11-01

    Phylogenetically informative characters from the internal anatomy of scorpions were first reported more than 150 years ago, but the subject received little attention after the mid-1920s. Recent investigations, using traditional dissection, illustration and histological sectioning, microscopy, and innovative new methods for investigating complex soft tissue anatomy identified a new wealth of variation. Additionally, these investigations confirmed the phylogenetic significance of previously identified structures. Building on earlier work we present a more detailed description of the hemolymph vascular system (HVS) in scorpions, based on comparison of the vascular structures of the heart and the branching pattern of the prosomal arteries among 45 exemplar species representing most of the major scorpion lineages. Using corrosion-casting, MicroCT in combination with computer-aided 3D-reconstruction, and scanning electron microscopy, we conceptualize a series of phylogenetically informative characters for the anterior aorta system and characters of the heart and associated structures (e.g. arrangement of the ostia) of scorpions. Furthermore, we optimize the possible evolution of these new characters on a previous hypothesis of scorpion phylogeny, and discuss alternative character state transformations, their evolutionary consequences, and possible underlying evolutionary mechanisms acting on the HVS.

  13. Caste in Itself, Caste and Class, or Caste in Class

    OpenAIRE

    Ramkrishna Mukherjee

    2015-01-01

    After the British conquered Bengal and eventually the whole of India,they set out to administer the colony. In this context they encountered two phenomena with which they were not familiar: (1) the relation of people to land for production (and not for revenue receiving, household living, etc.), and (2) the caste system of India, viz. the jati strati?cation of society.

  14. An overview of the corrosion aspect of dental implants (titanium and its alloys

    Directory of Open Access Journals (Sweden)

    Chaturvedi T

    2009-01-01

    Full Text Available Titanium and its alloys are used in dentistry for implants because of its unique combination of chemical, physical, and biological properties. They are used in dentistry in cast and wrought form. The long term presence of corrosion reaction products and ongoing corrosion lead to fractures of the alloy-abutment interface, abutment, or implant body. The combination of stress, corrosion, and bacteria contribute to implant failure. This article highlights a review of the various aspects of corrosion and biocompatibility of dental titanium implants as well as suprastructures. This knowledge will also be helpful in exploring possible research strategies for probing the biological properties of materials.

  15. A cast orientation index.

    Science.gov (United States)

    Ivanhoe, J R; Mahanna, G K

    1994-12-01

    This article describes a technique that allows multiple master casts to be precisely oriented to the same path of insertion and withdrawal. This technique is useful in situations where multiple fixed prosthodontic preparations require surveyed restorations and a single master cast is not available.

  16. Higher Education's Caste System

    Science.gov (United States)

    Iannone, Ron

    2004-01-01

    In this article, the author discusses the history of the present caste system in higher education. He shows how the public's perception of this caste system is based on image and not usually on the quality of teaching and curriculum in colleges and universities. Finally, he discusses a model for accessibility to higher education and how higher…

  17. Caste and power

    DEFF Research Database (Denmark)

    Roy, Dayabati

    2011-01-01

    This paper explores the institution of caste and its operation in a micro-level village setting of West Bengal, an Indian state, where state politics at grass roots level is vibrant with functioning local self-government and entrenched political parties. This ethnographic study reveals that caste...

  18. PLANT DIVERSITY OF THE ZHELTOKAMENSKIY OPEN CAST MINES

    Directory of Open Access Journals (Sweden)

    Yarova T.A.

    2012-11-01

    Full Text Available Floristic structure data of soil algae, lichens, mosses, and vascular plants are given. Rare plant species which are protected at the Ukrainian, European, and International levels were revealed. The species list of trees and bushes was conducted. The soil analysis was carried out by such parameters: pH-value, the maintenance of hygroscopic water, the maintenance of mineral substances. Vegetation biomass on the open cast mines sample areas is defined. Ecological analysis of the biotopes of registered algae species was performed. The ecological analysis of the vascular plants species biotopes was carried out.The estimation of the perspective vegetation pattern was suggested for natural restoration of the open cast mines. The plant species are selected according to the ecological and morphological characteristics for plant rehabilitation and planting of open cast mines.

  19. Multi-layers castings

    Directory of Open Access Journals (Sweden)

    J. Szajnar

    2010-01-01

    Full Text Available In paper is presented the possibility of making of multi-layers cast steel castings in result of connection of casting and welding coating technologies. First layer was composite surface layer on the basis of Fe-Cr-C alloy, which was put directly in founding process of cast carbon steel 200–450 with use of preparation of mould cavity method. Second layer were padding welds, which were put with use of TIG – Tungsten Inert Gas surfacing by welding technology with filler on Ni matrix, Ni and Co matrix with wolfram carbides WC and on the basis on Fe-Cr-C alloy, which has the same chemical composition with alloy, which was used for making of composite surface layer. Usability for industrial applications of surface layers of castings were estimated by criterion of hardness and abrasive wear resistance of type metal-mineral.

  20. Friction surfacing for enhanced surface protection of marine engineering components: erosion-corrosion study

    Science.gov (United States)

    Rajakumar, S.; Balasubramanian, V.; Balakrishnan, M.

    2016-08-01

    Good mechanical properties combined with outstanding corrosion-resistance properties of cast nickel-aluminum bronze (NAB) alloy lead to be a specific material for many marine applications, including ship propellers. However, the erosion-corrosion resistance of cast-NAB alloy is not as good as wrought NAB alloy. Hence, in this investigation, an attempt has been made to improve the erosion-corrosion resistance of cast NAB alloy by depositing wrought (extruded) NAB alloy applying the friction surfacing (FS) technique. Erosion-corrosion tests were carried out in slurries composed of sand particles of 3.5% NaCl solution. Silica sand having a nominal size range of 250-355 μm is used as an erodent. Specimens were tested at 30° and 90° impingement angles. It is observed that the erosion and erosion-corrosion resistance of friction surfaced NAB alloy exhibited an improvement as compared to cast NAB alloy. Scanning electron microscope (SEM) analysis showed that the erosion tracks developed on the cast NAB alloy were wider and deeper than those formed on the friction surfaced extruded NAB alloy.

  1. Vascular Disease Foundation

    Science.gov (United States)

    ... Contact Us Vascular Disease What is Vascular Disease? Education and Awareness Vascular Diseases Abdominal Aortic Aneurysm Aortic Dissection Arteriovenous Malformation Atherosclerosis Buerger's Disease Carotid Artery Disease ...

  2. What Is Vascular Disease?

    Science.gov (United States)

    ... Contact Us Vascular Disease What is Vascular Disease? Education and Awareness Vascular Diseases Abdominal Aortic Aneurysm Aortic Dissection Arteriovenous Malformation Atherosclerosis Buerger's Disease Carotid Artery Disease ...

  3. Vascular emergencies.

    Science.gov (United States)

    Semashko, D C

    1997-01-01

    This article reviews the initial assessment and emergent management of several common as well as uncommon vascular emergencies. Aortic dissection, aneurysms, and arterial occlusive disease are familiar but challenging clinical entities. Less frequently encountered conditions are also discussed including an aortic enteric fistula, mesenteric venous thrombosis, phlegmasia alba dolens, and subclavian vein thrombosis.

  4. The ancient Chinese casting techniques

    Directory of Open Access Journals (Sweden)

    Tan Derui

    2011-02-01

    Full Text Available In the course of Chinese civilization, which lasted more than 5,000 years, casting production has made a huge contribution. In this paper, some representative metal castings were presented. According to their forming techniques, they can be grouped into stone mould casting, clay mould casting, ablation casting, lost wax casting, stack casting, permanent mould casting, sand casting, etc. According to their materials, they can be categorized into tin bronze, bimetallic bronze, malleable cast iron, ductile cast iron, brass, cupronickel alloy (Packtong, etc. According to their surface decorative techniques they can be devided into gem inlay, gilding, gold and silver inlay, copper inlay, engraved decoration, surface tin-enrichment, mother-of-pearl inlay, burnished works with gold or silver inlay, surface coloring and cloisonné enamel, etc.

  5. Caste in Itself, Caste and Class, or Caste in Class

    Directory of Open Access Journals (Sweden)

    Ramkrishna Mukherjee

    2015-08-01

    Full Text Available After the British conquered Bengal and eventually the whole of India,they set out to administer the colony. In this context they encountered two phenomena with which they were not familiar: (1 the relation of people to land for production (and not for revenue receiving, household living, etc., and (2 the caste system of India, viz. the jati strati?cation of society.

  6. Corrosion behavior of bulk metallic glasses in different aqueous solutions

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    The corrosion behavior of as-cast fully amorphous, structural relaxed amorphous and crystallized Fe65.5Cr4Mo4Ga4P12C5B5.5 bulk metallic glasses (BMGs) in NaCl, HCl and NaOH solutions was investigated by electrochemical polarization and immersion methods. X-ray photoelectron spectroscopy measurements was used to analyze the changes of the elements on the alloy surface before and after immersion in various solutions. The corrosion resistance of the Fe65.5Cr4Mo4Ga4P12C5B5.5 BMG was better than its structural relaxation/crystallization counterparts and common alloys (such as stainless steel, carbonized steel, and steel) in the selected aqueous solutions. The high corrosion resistance of this alloy in corrosive solutions leads to the formation of Fe-, Cr- and Mo-enriched protective thin surface films.

  7. Corrosion-resistant nickel-base alloys for gas turbines

    Energy Technology Data Exchange (ETDEWEB)

    Schultz, J.W.; Hulsizer, W.R.

    1976-08-01

    Laboratory corrosion screening procedures used during the past ten years in developing nickel-base superalloys for gas turbine applications are described. Hot salt corrosion tests have included crucible and salt shower exposures. Reproducible techniques were established and alloy composition effects defined, leading to development of M313, IN-587, a IN-792. Correlations have been made with corrosion results in burner rigs, and engine experience confirming anticipated behavior is now becoming available. During this work a number of limitations of these accelerated laboratory tests were uncovered; these are discussed. Finally, brief descriptions of the states of development of alloy MA 755E (an oxide dispersion-strengthened superalloy) and IN-939 (a cast 23 percent chromium superalloy) are outlined as examples of advanced corrosion resistant, high strength materials of the future.

  8. Streptococcus mutans attachment on a cast titanium surface

    Directory of Open Access Journals (Sweden)

    Sicknan Soares da Rocha

    2009-03-01

    Full Text Available This study examined by means of scanning electron microscopy (SEM, the attachment of Streptococcus mutans and the corrosion of cast commercially pure titanium, used in dental dentures. The sample discs were cast in commercially pure titanium using the vacuum-pressure machine (Rematitan System. The surfaces of each metal were ground and polished with sandpaper (#300-4000 and alumina paste (0.3 µm. The roughness of the surface (Ra was measured using the Surfcorder rugosimeter SE 1700. Four coupons were inserted separately into Falcon tubes contained Mueller Hinton broth inoculated with S. mutans ATCC 25175 (10(9 cuf and incubated at 37 °C. The culture medium was changed every three days during a 365-day period, after which the falcons were prepared for observations by SEM. The mean Ra value of CP Ti was 0.1527 µm. After S. mutans biofilm removal, pits of corrosion were observed. Despite the low roughness, S. mutans attachment and biofilm formation was observed, which induced a surface corrosion of the cast pure titanium.

  9. Clean Metal Casting

    Energy Technology Data Exchange (ETDEWEB)

    Makhlouf M. Makhlouf; Diran Apelian

    2002-02-05

    The objective of this project is to develop a technology for clean metal processing that is capable of consistently providing a metal cleanliness level that is fit for a given application. The program has five tasks: Development of melt cleanliness assessment technology, development of melt contamination avoidance technology, development of high temperature phase separation technology, establishment of a correlation between the level of melt cleanliness and as cast mechanical properties, and transfer of technology to the industrial sector. Within the context of the first task, WPI has developed a standardized Reduced Pressure Test that has been endorsed by AFS as a recommended practice. In addition, within the context of task1, WPI has developed a melt cleanliness sensor based on the principles of electromagnetic separation. An industrial partner is commercializing the sensor. Within the context of the second task, WPI has developed environmentally friendly fluxes that do not contain fluorine. Within the context of the third task, WPI modeled the process of rotary degassing and verified the model predictions with experimental data. This model may be used to optimize the performance of industrial rotary degassers. Within the context of the fourth task, WPI has correlated the level of melt cleanliness at various foundries, including a sand casting foundry, a permanent mold casting foundry, and a die casting foundry, to the casting process and the resultant mechanical properties. This is useful in tailoring the melt cleansing operations at foundries to the particular casting process and the desired properties of cast components.

  10. Modelling of Corrosion Cracks

    DEFF Research Database (Denmark)

    Thoft-Christensen, Palle

    Modelling of corrosion cracking of reinforced concrete structures is complicated as a great number of uncertain factors are involved. To get a reliable modelling a physical and mechanical understanding of the process behind corrosion in needed.......Modelling of corrosion cracking of reinforced concrete structures is complicated as a great number of uncertain factors are involved. To get a reliable modelling a physical and mechanical understanding of the process behind corrosion in needed....

  11. Boiler corrosion. Corrosion of boilers at low boiler water temperatures. Heizkessel-Korrosion. Korrosion von Heizkesseln bei tiefen Kesselwassertemperaturen

    Energy Technology Data Exchange (ETDEWEB)

    Koebel, M.; Elsener, M.

    1989-02-01

    Thermostatic cast iron and steel 35.8 specimens were inserted between the fire tubes of a test boiler and exposed to flue gases for a period of three weeks. The corrosion rates at material temperatures between 20 and 60deg C as well as the effects of continuous and intermittent boiler operation were determined. Details are given on the specimens alloying constituents, the testing and test conditions (schematic representation of the experimental set-up). Diagrams and tables facilitate access to test results informing about corrosion rates and corrosion product structure analyses for continuous burner operation. While low boiler water temperatures (below 60deg C in the case of extra light heating oils) are found to necessarily involve higher risks and shorter boiler service lives, low flue gas temperatures alone are considered not to be increasing the risk of boiler corrosion. (HWJ).

  12. A new method of producing casts for anatomical studies.

    Science.gov (United States)

    De Sordi, Nadia; Bombardi, Cristiano; Chiocchetti, Roberto; Clavenzani, Paolo; Trerè, Claudio; Canova, Marco; Grandis, Annamaria

    2014-09-01

    The objective of the present study was to verify if polyurethane foam is a suitable material to make accurate casts of vessels and viscera, and to develop a method based on its use for anatomical studies. This new technique has been tested primarily on the lungs of different animals, but also on the renal, intestinal and equine digital vessels. It consisted of three steps: specimen preparation, injection of the foam and corrosion of the cast. All structures injected with foam were properly filled. The bronchial tree and the vessels could be observed up to their finer branches. The method is inexpensive, simple and requires no special equipment. The pre-casting procedure does not require perfusion of the specimens with formalin, or prolonged flushing with carbon dioxide gas or air for drying. The polyurethane foam does not need a catalyst. It is simply diluted with acetone, which does not cause shrinkage of the cast due to evaporation during hardening. The foam naturally expands into the cavities without high pressure of the inoculum, and hardens in just 2 or 3 h at room temperature. Only two drawbacks were observed. The first is the fact that multiple injections cannot be made in the same cavity since the foam solidifies quickly; the second is the slight brittleness of the cast, due to the low elasticity of polyurethane foam. In conclusion, polyurethane foam was a suitable material for producing accurate casts of vessels and viscera.

  13. Symptomatic stent cast.

    LENUS (Irish Health Repository)

    Keohane, John

    2012-02-03

    Biliary stent occlusion is a major complication of endoscopic stent insertion and results in repeat procedures. Various theories as to the etiology have been proposed, the most frequently studied is the attachment of gram negative bacteria within the stent. Several studies have shown prolongation of stent patency with antibiotic prophylaxis. We report the case of stent occlusion from a cast of a previously inserted straight biliary stent; a "stent cast" in an 86-year-old woman with obstructive jaundice. This was retrieved with the lithotrypter and she made an uneventful recovery. This is the first reported case of a biliary stent cast.

  14. Symptomatic stent cast.

    Science.gov (United States)

    Keohane, John; Moore, Michael; O'Mahony, Seamus; Crosbie, Orla

    2008-02-01

    Biliary stent occlusion is a major complication of endoscopic stent insertion and results in repeat procedures. Various theories as to the etiology have been proposed, the most frequently studied is the attachment of gram negative bacteria within the stent. Several studies have shown prolongation of stent patency with antibiotic prophylaxis. We report the case of stent occlusion from a cast of a previously inserted straight biliary stent; a "stent cast" in an 86-year-old woman with obstructive jaundice. This was retrieved with the lithotrypter and she made an uneventful recovery. This is the first reported case of a biliary stent cast.

  15. CENTRIFUGAL CASTING MACHINE

    Science.gov (United States)

    Shuck, A.B.

    1958-04-01

    A device is described that is specifically designed to cast uraniumn fuel rods in a vacuunn, in order to obtain flawless, nonoxidized castings which subsequently require a maximum of machining or wastage of the expensive processed material. A chamber surrounded with heating elements is connected to the molds, and the entire apparatus is housed in an airtight container. A charge of uranium is placed in the chamber, heated, then is allowed to flow into the molds While being rotated. Water circulating through passages in the molds chills the casting to form a fine grained fuel rod in nearly finished form.

  16. Management of Reinforcement Corrosion

    DEFF Research Database (Denmark)

    Küter, André; Geiker, Mette Rica; Møller, Per

    Reinforcement corrosion is the most important cause for deterioration of reinforced concrete structures, both with regard to costs and consequences. Thermodynamically consistent descriptions of corrosion mechanisms are expected to allow the development of innovative concepts for the management...... of reinforcement corrosion....

  17. Bainite obtaining in cast iron with carbides castings

    Directory of Open Access Journals (Sweden)

    S. Pietrowski

    2010-01-01

    Full Text Available In these paper the possibility of upper and lower bainite obtaining in cast iron with carbides castings are presented. Conditions, when in cast iron with carbides castings during continuous free air cooling austenite transformation to upper bainite or its mixture with lower bainte proceeds, have been given. A mechanism of this transformation has been given, Si, Ni, Mn and Mo distribution in the eutectic cell has been tested and hardness of tested castings has been determined.

  18. Corrosion inhibitors; Los inhibidores de corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Godinez, L. A.; Meas, Y.; Ortega-Borges, R.; Corona, A.

    2003-07-01

    In this paper, we briefly describe the characteristics, cost and electrochemical nature of the corrosion phenomena as well as some of the technologies that are currently employed to minimize its effect. The main subject of the paper however, deals with the description, classification and mechanism of protection of the so-called corrosion inhibitors. Examples of the use of these substances in different aggressive environments are also presented as means to show that these compounds, or their combination, can in fact be used as excellent and relatively cheap technologies to control the corrosion of some metals. In the last part of the paper, the most commonly used techniques to evaluate the efficiency and performance of corrosion inhibitors are presented as well as some criteria to make a careful and proper selection of a corrosion inhibitor technology in a given situation. (Author) 151 refs.

  19. Failure analysis of blistered organic coatings on gray iron castings

    Science.gov (United States)

    Tianen, Matthew N.

    This study investigates the blistering failure of a two part coating consisting of talc-filled polyester resin and polyurethane primer on large gray iron castings. Surface metallography was performed and failed coating was characterized by scanning electron microscopy. Corrosion products were found inside of coating blisters. The proposed blistering mechanism is osmosis as a result of soluble species produced by the corrosion. It was believed that excessively thin primer layers resulted in a poor barrier to permeation of water, leading to blisters, and that a basecoat containing a corrosion inhibitor like zinc phosphate would reduce blistering. These hypotheses were tested with designed experiments using environmental testing in humidity and submersion environments. Thicker primer layers resulted in significant reductions in blistering and prolonged the time required before blister formation. A basecoat containing zinc phosphate was not found to be effective at reducing blistering in this coating system.

  20. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng

    2011-01-01

    White Cast Iron (Ⅰ) White cast iron or ‘white iron' refers to the type of cast iron in which all of the carbon exists as carbide;there is no graphite in the as-cast structure and the fractured surface shows a white colour.White cast iron can be divided in three classes:· Normal white cast iron — this iron contains only C,Si,Mn,P and S,with no other alloying elements.· Low-alloy white cast iron — the total mass fraction of alloying elements is less than 5%.

  1. Zinc-The key to preventing corrosion

    Science.gov (United States)

    Kropschot, S.J.; Doebrich, Jeff L.

    2011-01-01

    Centuries before it was identified as an element, zinc was used to make brass (an alloy of zinc and copper) and for medicinal purposes. Metallic zinc and zinc oxide were produced in India sometime between the 11th and 14th centuries and in China in the 17th century, although the discovery of pure metallic zinc is credited to the German chemist Andreas Marggraf, who isolated the element in 1746. Refined zinc metal is bluish-white when freshly cast; it is hard and brittle at most temperatures and has relatively low melting and boiling points. Zinc alloys readily with other metals and is chemically active. On exposure to air, it develops a thin gray oxide film (patina), which inhibits deeper oxidation (corrosion) of the metal. The metal's resistance to corrosion is an important characteristic in its use.

  2. Study of corrosion erosion behaviour of stainless alloys in industrial phosphoric acid medium

    Science.gov (United States)

    Guenbour, Abdellah; Hajji, Mohamed-Adil; Jallouli, El Miloudi; Bachir, Ali Ben

    2006-12-01

    The corrosion and corrosion-abrasion resistance of some stainless steels in industrial phosphoric acid 30% P 2O 5 has been studied using electrochemical techniques. The corrosion rate of materials increases with the increase of temperature. Alloys which contain chromium, molybdenum and nitrogen in sufficient quantities present the best behaviour. In the abrasion-corrosion conditions, the experimental device set up allowed to follow continually samples electrochemical behaviour. Under dynamic conditions and without solid particles, the increase of acid projection speed has no effect on the alloys corrosion behaviour. The adding of abrasive leads to a general increase of corrosion rate and to a decrease of material resistance. Under these conditions, materials attack is controlled by synergistic effect between the abrasion and the impurities. The cast 30% Cr shows good resistance according to his high chromium content.

  3. Investigation on Exfoliation Corrosion and Neutral Salt Spray Corrosion Resistanceof Al-6Mg Alloy with Addition of Scandium

    Institute of Scientific and Technical Information of China (English)

    WANG Yue

    2004-01-01

    Al-6Mg-Sc alloy was prepared by means of melting-casting. Corrosionresistance of Al-6Mg-Sc alloy was studied in exfoliation corrosion and Neutral Salt Spray Test. Microstructure of the Al-6Mg-Sc alloy was investigated by using optical microscope and transmission electron micrograph( TEM ). It was found that additionof scandium served as a potent grain refiner, resulting a homogeneous, dispersed distribution of β-phrase in microstructure of the alloys. The discontinuous precipitation of β-phrase in grain boundaries therefore highly improved corrosion resistance of the alloys.

  4. Tuning the Corrosion Behavior of Rapidly Solidified and Thermally-annealed Fe-Ti-Pd Alloys

    OpenAIRE

    Gonzalez Sanchez, Sergio; Sort, Jordi

    2014-01-01

    The corrosion behavior of rapidly solidified Fe(91-x)Ti9Pdx (x=0, 1, 3 5) alloys (wt. %), both in the as-cast and thermally annealed (i.e., slowly cooled) states, has been investigated by means of electrochemical potentiodynamic polarization and immersion tests. Addition of Pd shifts the corrosion potential towards more anodic values than in the Fe91Ti9 alloy, both in the as-cast and annealed samples. In turn, the processing route (rapid cooling vs. thermal annealing) has a strong influence i...

  5. Surface properties and corrosion behavior of Co-Cr alloy fabricated with selective laser melting technique.

    Science.gov (United States)

    Xin, Xian-zhen; Chen, Jie; Xiang, Nan; Wei, Bin

    2013-01-01

    We sought to study the corrosion behavior and surface properties of a commercial cobalt-chromium (Co-Cr) alloy which was fabricated with selective laser melting (SLM) technique. For this purpose, specimens were fabricated using different techniques, such as SLM system and casting methods. Surface hardness testing, microstructure observation, surface analysis using X-ray photoelectron spectroscopy (XPS) and electrochemical corrosion test were carried out to evaluate the corrosion properties and surface properties of the specimens. We found that microstructure of SLM specimens was more homogeneous than that of cast specimens. The mean surface hardness values of SLM and cast specimens were 458.3 and 384.8, respectively; SLM specimens showed higher values than cast ones in hardness. Both specimens exhibited no differences in their electrochemical corrosion properties in the artificial saliva through potentiodynamic curves and EIS, and no significant difference via XPS. Therefore, we concluded that within the scope of this study, SLM-fabricated restorations revealed good surface properties, such as proper hardness, homogeneous microstructure, and also showed sufficient corrosion resistance which could meet the needs of dental clinics.

  6. Comparison Of Metal Corrosion Inhibition By Gravimetric And Linear Polarization Resistance Methods

    OpenAIRE

    1992-01-01

    Studies were conducted to evaluate the effectiveness of various dosages of the selected silicate and phosphate compounds applied for corrosion inhibition of cast iron, copper, lead, and galvanized steel specimens. The compounds selected for study were zinc polyphosphate (Calgon C-39), zinc orthophosphate (Virchem V-931), sodium metasilicate and glassy silicate. The effectiveness of these compounds for corrosion inhibition were studied under differing water quality conditions using gravimetric...

  7. Surface films and corrosion of copper

    Energy Technology Data Exchange (ETDEWEB)

    Hilden, J.; Laitinen, T.; Maekelae, K.; Saario, T.; Bojinov, M. [VTT Manufacturing Technology, Espoo (Finland)

    1999-03-01

    In Sweden and Finland the spent nuclear fuel is planned to be encapsulated in cast iron canisters that have an outer shield made of copper. The copper shield is responsible for the corrosion protection of the canister construction. General corrosion of the copper is not expected to be the limiting factor in the waste repository environment when estimating the life-time of the canister construction. However, different forms of localised corrosion, i.e. pitting, stress corrosion cracking, or environmentally assisted creep fracture may cause premature failure of the copper shield. Of the probable constituents in the groundwater, nitrites, chlorides, sulphides and carbonates have been suggested to promote localised corrosion of copper. The main assumption made in planning this research program is that the surface films forming on copper in the repository environment largely determine the susceptibility of copper to the different forms of localised corrosion. The availability of reactants, which also may become corrosion rate limiting, is investigated in several other research programs. This research program consists of a set of successive projects targeted at characterising the properties of surface films on copper in repository environment containing different detrimental anions. A further aim was to assess the significance of the anion-induced changes in the stability of the oxide films with regard to localised corrosion of copper. This report summarises the results from a series of investigations on properties of surface films forming on copper in water of pH = 8.9 at temperature of 80 deg C and pressure of 2 MPa. The main results gained so far in this research program are as follows: The surface films forming on copper in the thermodynamic stability region of monovalent copper at 80 deg C consist of a bulk part (about 1 mm thick) which is a good ionic and electronic conductor, and an outer, interfacial layer (0.001 - 0.005 mm thick) which shows p-type semiconductor

  8. The mutual co-regulation of extracellular polymeric substances and iron ions in biocorrosion of cast iron pipes.

    Science.gov (United States)

    Jin, Juntao; Guan, Yuntao

    2014-10-01

    New insights into the biocorrosion process may be gained through understanding of the interaction between extracellular polymeric substances (EPS) and iron. Herein, the effect of iron ions on the formation of biofilms and production of EPS was investigated. Additionally, the impact of EPS on the corrosion of cast iron coupons was explored. The results showed that a moderate concentration of iron ions (0.06 mg/L) promoted both biofilm formation and EPS production. The presence of EPS accelerated corrosion during the initial stage, while inhibited corrosion at the later stage. The functional groups of EPS acted as electron shuttles to enable the binding of iron ions. Binding of iron ions with EPS led to anodic dissolution and promoted corrosion, while corrosion was later inhibited through oxygen reduction and availability of phosphorus from EPS. The presence of EPS also led to changes in crystalline phases of corrosion products.

  9. Monitoring Microbially Influenced Corrosion

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    Abstract Microbially influenced corrosion (MIC) of carbon steel may occur in media with microbiological activity of especially sulphate-reducing bacteria (SRB). The applicability and reliability of a number of corrosion monitoring techniques for monitoring MIC has been evaluated in experiments...... and diffusional effects and unreliable corrosion rates, when biofilm and ferrous sulphide corrosion products cover the steel surface. Corrosion rates can be overestimated by a factor of 10 to 100 by electrochemical techniques. Weight loss coupons and ER are recommended as necessary basic monitoring techniques....... EIS might be used for detection of MIC as the appearance of very large capacitances can be attributed to the combined ferrous sulphide and biofilm formation. Capacitance correlates directly with sulphide concentration in sterile sulphide media. Keywords: Corrosion monitoring, carbon steel, MIC, SRB...

  10. Aqueous corrosion behavior of uranium-molybdenum alloys

    Science.gov (United States)

    Gardner, Levi D.

    Nuclear fuel characterization requires understanding of the various conditions to which materials are exposed in-reactor. One of these important conditions is corrosion, particularly that of fuel constituents. Therefore, corrosion behavior is of special interest and an essential part of nuclear materials characterization efforts. In support of the Office of Material Management and Minimization's Reactor Conversion Program, monolithic uranium-10 wt% molybdenum alloy (U-Mo) is being investigated as a low enriched uranium alternative to highly enriched uranium dispersion fuel currently used in domestic high performance research reactors. The aqueous corrosion behavior of U-Mo is being examined at Pacific Northwest National Laboratory (PNNL) as part of U-Mo fuel fabrication capability activity. No prior study adequately represents this behavior given the current state of alloy composition and thermomechanical processing methods, and research reactor water chemistry. Two main measurement techniques were employed to evaluate U-Mo corrosion behavior. Low-temperature corrosion rate values were determined by means of U-Mo immersion testing and subsequent mass-loss measurements. The electrochemical behavior of each processing condition was also qualitatively examined using the techniques of corrosion potential and anodic potentiodynamic polarization. Scanning electron microscopy (SEM) and optical metallography (OM) imagery and hardness measurements provided supplemental corrosion analysis in an effort to relate material corrosion behavior to processing. The processing effects investigated as part of this were those of homogenization heat treatment (employed to mitigate the effects of coring in castings) and sub-eutectoid heat treatment, meant to represent additional steps in fabrication (such as hot isostatic pressing) performed at similar temperatures. Immersion mass loss measurements and electrochemical results both showed very little appreciable difference between

  11. Erosion-corrosion; Erosionkorrosion

    Energy Technology Data Exchange (ETDEWEB)

    Aghili, B

    1999-05-01

    A literature study on erosion-corrosion of pipings in the nuclear industry was performed. Occurred incidents are reviewed, and the mechanism driving the erosion-corrosion is described. Factors that influence the effect in negative or positive direction are treated, as well as programs for control and inspection. Finally, examples of failures from databases on erosion-corrosion are given in an attachment 32 refs, 16 figs, tabs

  12. Electrochemical corrosion studies

    Science.gov (United States)

    Knockemus, W. W.

    1986-01-01

    The objective was to gain familiarity with the Model 350 Corrosion Measurement Console, to determine if metal protection by grease coatings can be measured by the polarization-resistance method, and to compare corrosion rates of 4130 steel coated with various greases. Results show that grease protection of steel may be determined electrochemically. Studies were also conducted to determine the effectiveness of certain corrosion inhibitors on aluminum and steel.

  13. Grain boundary corrosion of copper canister material

    Energy Technology Data Exchange (ETDEWEB)

    Fennell, P.A.H.; Graham, A.J.; Smart, N.R.; Sofield, C.J. [AEA Technology plc, Harwell (United Kingdom)

    2001-03-01

    The proposed design for a final repository for spent fuel and other long-lived residues in Sweden is based on the multi-barrier principle. The waste will be encapsulated in sealed cylindrical canisters, which will then be placed in granite bedrock and surrounded by compacted bentonite clay. The canister design is based on a thick cast inner container fitted inside a corrosion-resistant copper canister. During fabrication of the outer copper canisters there will be some unavoidable grain growth in the welded areas. As grains grow they will tend to concentrate impurities within the copper at the new grain boundaries. The work described in this report was undertaken to determine whether there is any possibility of enhanced corrosion at grain boundaries within the copper canister. The potential for grain boundary corrosion was investigated by exposing copper specimens, which had undergone different heat treatments and hence had different grain sizes, to aerated artificial bentonite-equilibrated groundwater with two concentrations of chloride, for increasing periods of time. The degree of grain boundary corrosion was determined by atomic force microscopy (AFM) and optical microscopy. AFM showed no increase in grain boundary 'ditching' for low chloride groundwater. In high chloride groundwater the surface was covered uniformly with a fine-grained oxide. No increases in oxide thickness were observed. No significant grain boundary attack was observed using optical microscopy either. The work suggests that in aerated artificial groundwaters containing chloride ions, grain boundary corrosion of copper is unlikely to adversely affect SKB's copper canisters.

  14. Coatings and Corrosion Laboratory

    Data.gov (United States)

    Federal Laboratory Consortium — Purpose: The mission of the Coatings and Corrosion Laboratory is to develop and analyze the effectiveness of innovative coatings test procedures while evaluating the...

  15. Casting Characteristics of Aluminum Die Casting Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Makhlouf M. Makhlouf; Diran Apelian

    2002-02-05

    The research program investigates the casting characteristics of selected aluminum die casting alloys. Specifically, the alloys' tendencies towards die soldering and sludge formation, and the alloys' fluidity and machinability are evaluated. It was found that: When the Fe and Mn contents of the alloy are low; caution has to be taken against possible die soldering. When the alloy has a high sludge factor, particularly a high level of Fe, measures must be taken to prevent the formation of large hardspots. For this kind of alloy, the Fe content should be kept at its lowest allowable level and the Mn content should be at its highest possible level. If there are problems in die filling, measures other than changing the alloy chemistry need to be considered first. In terms of alloy chemistry, the elements that form high temperature compounds must be kept at their lowest allowable levels. The alloys should not have machining problems when appropriate machining techniques and machining parameters are used.

  16. Corrosion in the oil industry

    Energy Technology Data Exchange (ETDEWEB)

    Brondel, D. (Sedco Forex, Montrouge (France)); Edwards, R. (Schlumberger Well Services, Columbus, OH (United States)); Hayman, A. (Etudes et Productions Schlumberger, Clamart (France)); Hill, D. (Schlumberger Dowell, Tulsa, OK (United States)); Mehta, S. (Schlumberger Dowell, St. Austell (United Kingdom)); Semerad, T. (Mobil Oil Indonesia, Inc., Sumatra (Indonesia))

    1994-04-01

    Corrosion costs the oil industry billions of dollars a year, a fact that makes the role of the corrosion engineer an increasingly important one. Attention is paid to how corrosion affects every aspect of exploration and production, from offshore rigs to casing. Also the role of corrosion agents such as drilling and production fluids is reviewed. Methods of control and techniques to monitor corrosion are discussed, along with an explanation of the chemical causes of corrosion. 21 figs., 32 refs.

  17. Influence of mictrostructure features on the corrosion behaviourof AZ91 alloy in chloride media

    Directory of Open Access Journals (Sweden)

    Lenka Bukovinová

    2014-11-01

    Full Text Available The influence of the microstructure of as-cast AZ91 magnesium alloy, which applied to solution annealing treatment and ageing treatment respectively, was evaluated in terms of its corrosion behaviour in 0.1 M NaCl solution at room temperature. The corrosion process was monitored by electrochemical impedance spectroscopy (EIS and the surface was characterized by scanning Kelvin probe force microscopy (SKPFM. The extent of corrosion damage was dependent on the microstructure. Surface potential maps indicated that, the surface potential of α-matrix is more positive than surface potential of β phase.

  18. Corrosion mechanism of micro-arc oxidation treated biocompatible AZ31 magnesium alloy in simulated body fluid

    OpenAIRE

    Ying Li; Fang Lu; Honglong Li; Wenjun Zhu; Haobo Pan; Guoxin Tan; Yonghua Lao; Chengyun Ning; Guoxin Ni

    2014-01-01

    The rapid degradation of magnesium (Mg) based alloys has prevented their further use in orthopedic trauma fixation and vascular intervention, and therefore it is essential to investigate the corrosion mechanism for improving the corrosion resistance of these alloys. In this work, the effect of applied voltage on the surface morphology and the corrosion behavior of micro-arc oxidation (MAO) with different voltages were carried out to obtain biocompatible ceramic coatings on AZ31 Mg alloy. The ...

  19. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Ph.D Liu Jincheng

    2010-01-01

    @@ Note: This book consists of five sections: Chapter 1 Introduction, Chapter 2 Grey Iron, Chapter 3 Spheroidal Graphite Cast Iron, Chapter 4 Vermicular Cast Iron, and Chapter 5 White Cast Iron. CHINA FOUNDRY publishes this book in several parts serially, starting from the first issue of 2009.

  20. Evaluation of an improved centrifugal casting machine.

    Science.gov (United States)

    Donovan, T E; White, L E

    1985-05-01

    A Type III gold alloy, a silver-palladium alloy, and a base metal alloy were cast in two different centrifugal casting machines. With the number of complete cast mesh squares as an indicator of castability, the Airspin casting machine produced superior castings with all three alloys. The base metal alloy produced the greatest number of complete squares with both casting machines.

  1. Galvanic corrosion behavior of titanium implants coupled to dental alloys.

    Science.gov (United States)

    Cortada, M; Giner, L; Costa, S; Gil, F J; Rodríguez, D; Planell, J A

    2000-05-01

    The corrosion of five materials for implant suprastructures (cast-titanium, machined-titanium, gold alloy, silver-palladium alloy and chromium-nickel alloy), was investigated in vitro, the materials being galvanically coupled to a titanium implant. Various electrochemical parameters E(CORR), i(CORR) Evans diagrams, polarization resistance and Tafel slopes) were analyzed. The microstructure of the different dental materials was observed before and after corrosion processes by optical and electron microscopy. Besides, the metallic ions released in the saliva environment were quantified during the corrosion process by means of inductively coupled plasma-mass spectrometry technique (ICP-MS). The cast and machined titanium had the most passive current density at a given potential and chromium-nickel alloy had the most active critical current density values. The high gold content alloys have excellent resistance corrosion, although this decreases when the gold content is lower in the alloy. The palladium alloy had a low critical current density due to the presence of gallium in this composition but a selective dissolution of copper-rich phases was observed through energy dispersive X-ray analysis.

  2. Carbon Dioxide Corrosion:

    DEFF Research Database (Denmark)

    Fosbøl, Philip Loldrup

    2008-01-01

    CO2 corrosion is a general problem in the industry and it is expensive. The focus of this study is an oil gas production related problem. CO2 corrosion is observed in offshore natural gas transportation pipelines. A general overview of the problem is presented in chapter 1. The chemical system co...

  3. Avionics Corrosion Control Study

    Science.gov (United States)

    1974-01-01

    found at seacoast (harsn) environnents is the most destructive. Differences in electrolte concentration and oxygen concentration promote corrosion...against corrosion by acting as moisture and gas barriers. CMCVIT B0.4ID *COATINGS Polyurethane’s, cprxies, silicones, and polystyrenes are the most

  4. The effect of heat treatment on the corrosion behaviour of 319 aluminium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Panagopoulos, C.N.; Georgiou, E.P.; Giannakopoulos, K.I. [Laboratory of Physical Metallurgy, National Technical University of Athens, Zografos, Athens (Greece)

    2009-06-15

    The effect of various heat treatments on the corrosion behaviour of 319 T1 cast aluminium alloy was investigated. From this alloy, specimens were heat treated in T5, T6 and two steps solution heat treatment T6 conditions and afterwards were subjected to electrochemical corrosion in a 0.1 M NaCl solution (pH = 12). From the above treatments, T5 heat treatment did not improve the corrosion resistance of the as-received alloy in contrast to T6 heat treatment which improved the corrosion resistance of the same alloy. However, two steps solutionizing T6 treatment showed the best corrosion resistance of the aluminium alloy. (Abstract Copyright [2009], Wiley Periodicals, Inc.)

  5. The casting of western sculpture during the XIXth century: sand casting versus lost wax casting

    NARCIS (Netherlands)

    Beentjes, T.P.C.

    2014-01-01

    This paper will discuss research into bronze casting techniques as practiced during the XIXth and early XXth century. Both natural sand casting (fonte au sable naturel) and lost wax casting (fonte à la cire perdue) were employed during this period and sometimes rivalled for commissions. Before the X

  6. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng

    2010-01-01

    @@ Chapter 3 Spheroidal Graphite Cast Iron(I) Spheroidal Graphite Cast Iron, SG iron in short, refers to the cast iron in which graphite precipitates as spheroidal shape during solidification of liquid iron. The graphite in common commercial cast iron can only be changed from flake to spheroidal shape by spheroidising treatment. Since spheroidal graphite reduces the cutting effect of stress concentration, the metal matrix strength of SG iron can be applied around 70%-90%, thus the mechanical property of SG iron is significantly superior to other cast irons;even the tensile strength of SG iron is higher than that carbon steel.

  7. Microstructure and Corrosion Properties of AlCoCrFeNi High Entropy Alloy Coatings Deposited on AISI 1045 Steel by the Electrospark Process

    Science.gov (United States)

    Li, Q. H.; Yue, T. M.; Guo, Z. N.; Lin, X.

    2013-04-01

    Electrospark deposition (ESD) was employed to clad the AlCoCrFeNi high-entropy alloy (HEA) on AISI 1045 carbon steel. The relationship between the microstructure and corrosion properties of the HEA-coated specimens was studied and compared with that of the copper-molded cast HEA material. Two major microstructural differences were found between the cast HEA material and the HEA coatings. First, the cast material comprises both columnar and equiaxed crystals with a columnar-to-equiaxed transition (CET), whereas the HEA coatings consist of an entirely columnar crystal structure. The CET phenomenon was analyzed based on Hunt's criterion. Second, unlike the cast HEA material, there was no obvious Cr-rich interdendritic segregation and nano-sized precipitate distributed within the dendrites of the HEA coating. With regard to corrosion properties, the corrosion current of the HEA-coated specimen was significantly lower than for the 1045 steel and the cast HEA material. This was attributed to the ESD specimen having a relatively high Cr oxide and Al oxide content at the surface. Moreover, for the ESD specimen, the absence of Cr-rich interdendritic phase and second-phase precipitation resulted in a relatively uniform corrosion attack, which is different from the severe galvanic corrosion attack that occurred in the cast specimen.

  8. Monitoring corrosion rates and localised corrosion in low conductivity water

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    2006-01-01

    Monitoring of low corrosion rates and localised corrosion in a media with low conductivity is a challenge. In municipal district heating, quality control may be improved by implementing on-line corrosion monitoring if a suitable technique can be identified to measure both uniform and localised...... corrosion. Electrochemical techniques (LPR, EIS, crevice corrosion current) as well as direct measurement techniques (high-sensitive electrical resistance, weight loss) have been applied in operating plants. Changes in the corrosion processes are best monitored in non-aggressive, low conductivity media...... with sensitive electrical resistance technique and crevice corrosion current measurements....

  9. Cast iron - a predictable material

    Directory of Open Access Journals (Sweden)

    Jorg C. Sturm

    2011-02-01

    Full Text Available High strength compacted graphite iron (CGI or alloyed cast iron components are substituting previously used non-ferrous castings in automotive power train applications. The mechanical engineering industry has recognized the value in substituting forged or welded structures with stiff and light-weight cast iron castings. New products such as wind turbines have opened new markets for an entire suite of highly reliable ductile iron cast components. During the last 20 years, casting process simulation has developed from predicting hot spots and solidification to an integral assessment tool for foundries for the entire manufacturing route of castings. The support of the feeding related layout of the casting is still one of the most important duties for casting process simulation. Depending on the alloy poured, different feeding behaviors and self-feeding capabilities need to be considered to provide a defect free casting. Therefore, it is not enough to base the prediction of shrinkage defects solely on hot spots derived from temperature fields. To be able to quantitatively predict these defects, solidification simulation had to be combined with density and mass transport calculations, in order to evaluate the impact of the solidification morphology on the feeding behavior as well as to consider alloy dependent feeding ranges. For cast iron foundries, the use of casting process simulation has become an important instrument to predict the robustness and reliability of their processes, especially since the influence of alloying elements, melting practice and metallurgy need to be considered to quantify the special shrinkage and solidification behavior of cast iron. This allows the prediction of local structures, phases and ultimately the local mechanical properties of cast irons, to asses casting quality in the foundry but also to make use of this quantitative information during design of the casting. Casting quality issues related to thermally driven

  10. Localized corrosion mechanism associated with precipitates containing Mg in Al alloys

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    To clarify the localized corrosion mechanism associated with precipitates containing Mg in Al alloys, the simulated bulk precipitates of S and β were synthesized through melting and casting. Their electrochemical behaviors and coupling behaviors with α(Al) in NaCl solution were measured. Meanwhile, simulated Al alloys containing S and β particles were prepared and their corrosion morphologies were observed. It's found that there exist two kinds of corrosion mechanisms associated with precipitates containing Mg. The precipitate of β is anodic to the alloy base, resulting in its anodic dissolution and corrosion during the whole corrosion process. While, there exists a corrosion conversion mechanism associated with the S precipitate, which contains active element Mg and noble element Cu simultaneously. At an initial stage, S is anodic to the alloy matrix at its periphery and the corrosion occurs on its surface. However, during its corrosion process, Mg is preferentially dissolved and noble Cu is enriched in the remnants.This makes S become cathodic to α(Al) and leads to anodic dissolution and corrosion on the alloy base at its periphery at a later stage.

  11. Influence of shape and finishing on the corrosion of palladium-based dental alloys

    NARCIS (Netherlands)

    Milheiro, A.; Muris, J.; Kleverlaan, C.J.; Feilzer, A.J.

    2015-01-01

    PURPOSE: The purpose of this study was to evaluate the effects of the surface treatment and shape of the dental alloy on the composition of the prosthetic work and its metallic ion release in a corrosive medium after casting. MATERIALS AND METHODS: Orion Argos (Pd-Ag) and Orion Vesta (Pd-Cu) were us

  12. Corrosion behaviour of metals and alloys in the waters of the Arabian Sea

    Digital Repository Service at National Institute of Oceanography (India)

    Sawant, S.S.; Wagh, A.B.

    CAST W-1ST Stainless steel Apparently nosurl~lceattack was observed on the panels on visual examination. However. the results of SEM investigation revealed that the alloy was attacked by corrosion along the grain boundaries. Fig.7 shows the SEM...

  13. Melting and casting of FeAl-based cast alloy

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K. [Oak Ridge National Lab., TN (United States); Wilkening, D. [Columbia Falls Aluminum Co., Columbia Falls, MT (United States); Liebetrau, J.; Mackey, B. [AFFCO, L.L.C., Anaconda, MT (United States)

    1998-11-01

    The FeAl-based intermetallic alloys are of great interest because of their low density, low raw material cost, and excellent resistance to high-temperature oxidation, sulfidation, carburization, and molten salts. The applications based on these unique properties of FeAl require methods to melt and cast these alloys into complex-shaped castings and centrifugal cast tubes. This paper addresses the melting-related issues and the effect of chemistry on the microstructure and hardness of castings. It is concluded that the use of the Exo-Melt{trademark} process for melting and the proper selection of the aluminum melt stock can result in porosity-free castings. The FeAl alloys can be melted and cast from the virgin and revert stock. A large variation in carbon content of the alloys is possible before the precipitation of graphite flakes occurs. Titanium is a very potent addition to refine the grain size of castings. A range of complex sand castings and two different sizes of centrifugal cast tubes of the alloy have already been cast.

  14. Melting and casting of FeAl-based cast alloy

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.; Wilkening, D. [Columbia Falls Aluminum Co., 2000 Aluminum Dr., Columbia Falls, MT 59912 (United States); Liebetrau, J.; Mackey, B. [AFFCO, L.L.C., P.O. Box 1071, Anaconda, MT 59711 (United States)

    1998-12-31

    The FeAl-based intermetallic alloys are of great interest because of their low density, low raw material cost, and excellent resistance to high-temperature oxidation, sulfidation, carburization, and molten salts. The applications based on these unique properties of FeAl require methods to melt and cast these alloys into complex-shaped castings and centrifugal cast tubes. This paper addresses the melting-related issues and the effect of chemistry on the microstructure and hardness of castings. It is concluded that the use of the Exo-Melt{sup TM} process for melting and the proper selection of the aluminum melt stock can result in porosity-free castings. The FeAl alloys can be melted and cast from the virgin and revert stock. A large variation in carbon content of the alloys is possible before the precipitation of graphite flakes occurs. Titanium is a very potent addition to refine the grain size of castings. A range of complex sand castings and two different sizes of centrifugal cast tubes of the alloy have already been cast. (orig.) 18 refs.

  15. Mitigation of Corrosion on Magnesium Alloy by Predesigned Surface Corrosion

    OpenAIRE

    Xuming Zhang; Guosong Wu; Xiang Peng; Limin Li; Hongqing Feng; Biao Gao; Kaifu Huo; Chu, Paul K.

    2015-01-01

    Rapid corrosion of magnesium alloys is undesirable in structural and biomedical applications and a general way to control corrosion is to form a surface barrier layer isolating the bulk materials from the external environment. Herein, based on the insights gained from the anticorrosion behavior of corrosion products, a special way to mitigate aqueous corrosion is described. The concept is based on pre-corrosion by a hydrothermal treatment of Al-enriched Mg alloys in water. A uniform surface c...

  16. Corrosion Failures in Marine Environment

    Directory of Open Access Journals (Sweden)

    R. Krishnan

    1985-04-01

    Full Text Available This paper gives a brief description of typical marine environments and the most common form of corrosion of materials used in this environment. Some typical case histories of failures pertaining to pitting, bimetallic corrosion, dealloying, cavitation and stress corrosion cracking are illustrated as typical examples of corrosion failures.

  17. Corrosion Inhibitors for Reinforced Concrete

    OpenAIRE

    ECT Team, Purdue

    2007-01-01

    Steel corrosion in reinforced concrete structures has been a major problem across the U.S. Steel-reinforced concrete structures are continually subject to attack by corrosion brought on by naturally occurring environmental conditions. FerroGard, a corrosion inhibitor, developed by Sika Corporation, penetrates hardened concrete to dramatically reduce corrosion by 65% and extend the structure's service life.

  18. Automated Methods Of Corrosion Measurements

    DEFF Research Database (Denmark)

    Bech-Nielsen, Gregers; Andersen, Jens Enevold Thaulov; Reeve, John Ch

    1997-01-01

    The chapter describes the following automated measurements: Corrosion Measurements by Titration, Imaging Corrosion by Scanning Probe Microscopy, Critical Pitting Temperature and Application of the Electrochemical Hydrogen Permeation Cell.......The chapter describes the following automated measurements: Corrosion Measurements by Titration, Imaging Corrosion by Scanning Probe Microscopy, Critical Pitting Temperature and Application of the Electrochemical Hydrogen Permeation Cell....

  19. The Corrosion and Preservation of Iron Antiques.

    Science.gov (United States)

    Walker, Robert

    1982-01-01

    Discusses general corrosion reactions (iron to rust), including corrosion of iron, sulfur dioxide, chlorides, immersed corrosion, and underground corrosion. Also discusses corrosion inhibition, including corrosion inhibitors (anodic, cathodic, mixed, organic); safe/dangerous inhibitors; and corrosion/inhibition in concrete/marble, showcases/boxes,…

  20. Natural analogues for expansion due to the anaerobic corrosion of ferrous materials

    Energy Technology Data Exchange (ETDEWEB)

    Smart, N.R.; Adams, R. [Serco Assurance, Culham Science Centre (United Kingdom)

    2006-10-15

    In Sweden, spent nuclear fuel will be encapsulated in sealed cylindrical canisters, consisting of a cast iron insert and a copper outer container. The canisters will be placed in a deep geologic repository and surrounded by bentonite. If a breach of the outer copper container were to occur the cast iron insert would undergo anaerobic corrosion, forming a magnetite film whose volume would be greater than that of the base metal. In principle there is a possibility that accumulation of iron corrosion product could cause expansion of the copper canister. Anaerobic corrosion rates are very slow, so in the work described in this report reference was made to analogous materials that had been corroding for long periods in natural anoxic aqueous environments. The report considers the types of naturally occurring environments that may give rise to anoxic environments similar to deep geological groundwater and where ferrous materials may be found. Literature information regarding the corrosion of iron archaeological artefacts is summarised and a number of specific archaeological artefacts containing iron and copper corroding in constrained geometries in anoxic natural waters are discussed in detail. No evidence was obtained from natural analogues which would suggest that severe damage is likely to occur to the SKB waste canister design as a result of expansive corrosion of cast iron under repository conditions.

  1. Use of electron microscopy on microstructure characterization of high chromium cast irons

    Institute of Scientific and Technical Information of China (English)

    J.T.H. Pearce; T. Chairuangsri; A. Wiengmoon; N. Poolthong; H. Nomura

    2007-01-01

    The physical metallurgy underlying the development of cast microstructures in abrasion resistant high chromium cast irons, and their structural modification by thermal treatments is relatively complex. Structural characterisation via electron microscopy therefore has a key role to play in furthering our understanding of the phase transformations that control the microstructures and hence the service performances of these irons as wear parts.This paper shows how both scanning and especially transmission electron microscopy can provide valuable information on the nature of eutectic and secondary carbides and on the matrix structures in these irons. Particular attention is given to current characterisation research on conventionally cast 30%Cr irons that are used for applications involving corrosive wear e.g. slurry pumps and on a semi-solid cast 27%Cr iron that has a potential for applications in industry.

  2. [Casting faults and structural studies on bonded alloys comparing centrifugal castings and vacuum pressure castings].

    Science.gov (United States)

    Fuchs, P; Küfmann, W

    1978-07-01

    The casting processes in use today such as centrifugal casting and vacuum pressure casting were compared with one another. An effort was made to answer the question whether the occurrence of shrink cavities and the mean diameter of the grain of the alloy is dependent on the method of casting. 80 crowns were made by both processes from the baked alloys Degudent Universal, Degudent N and the trial alloy 4437 of the firm Degusa. Slice sections were examined for macro and micro-porosity and the structural appearance was evaluated by linear analysis. Statistical analysis showed that casting faults and casting structure is independent of the method used and their causes must be found in the conditions of casting and the composition of the alloy.

  3. The effects of latex additions on centrifugally cast concrete for internal pipeline protection

    Energy Technology Data Exchange (ETDEWEB)

    Buchheit, R.G.; Hinkebein, T.E.; Hlava, P.F. [Sandia National Labs., Albuquerque, NM (United States); Melton, D.G. [LaQue Center for Corrosion Technology, Inc., Wrightsville Beach, NC (United States)

    1993-07-01

    Centrifugally-cast concrete liners applied to the interiors of plain steel pipe sections were tested for corrosion performance in brine solutions. An American Petroleum Institute (API) standard concrete, with and without additions of a styrene-butadiene copolymer latex, was subjected to simulated service and laboratory tests. Simulated service tests used a mechanically pumped test manifold containing sections of concrete-lined pipe. Linear polarization probes embedded at steel-concrete interfaces tracked corrosion rates of these samples as a function of exposure time. Laboratory tests used electrochemical impedance spectroscopy to study corrosion occurring at the steel-concrete interfaces. Electron probe microanalysis (EPMA) determined ingress and distribution of damaging species, such as Cl, in concrete liners periodically returned from the field. Observations of concrete-liner fabrication indicate that latex loading levels were difficult to control in the centrifugal-casting process. Overall, test results indicate that latex additions do not impart significant improvements to the performance of centrifugally cast liners and may even be detrimental. Corrosion at steel-concrete interfaces appears to be localized and the area fraction of corroding interfaces can be greater in latex-modified concretes than in API baseline material. EPMA shows higher interfacial Cl concentration in the latex-modified concretes than in the API standard due to rapid brine transport through cracks to the steel surface.

  4. Development of Lead-Free Copper Alloy-Graphite Castings

    Energy Technology Data Exchange (ETDEWEB)

    Rohatgi, P.K. [Univ. of Wisconsin-Milwaukee (US)

    1999-10-01

    In this project, graphite is used as a substitute for lead in order to maintain the machinability of plumbing components at the level of leaded brass. Graphite dispersed in Cu alloy was observed to impart good machinability and reduce the sizes of chips during machining of plumbing components in a manner similar to lead. Copper alloys containing dispersed graphite particles could be successfully cast in several plumbing fixtures which exhibited acceptable corrosion rate, solderability, platability, and pressure tightness. The power consumption for machining of composites was also lower than that of the matrix alloy. In addition, centrifugally cast copper alloy cylinders containing graphite particles were successfully made. These cylinders can therefore be used for bearing applications, as substitutes for lead-containing copper alloys. The results indicate that copper graphite alloys developed under this DOE project have a great potential to substitute for lead copper alloys in both plumbing and bearing applications.

  5. Cast iron-base alloy for cylinder/regenerator housing

    Science.gov (United States)

    Witter, Stewart L.; Simmons, Harold E.; Woulds, Michael J.

    1985-01-01

    NASACC-1 is a castable iron-base alloy designed to replace the costly and strategic cobalt-base X-40 alloy used in the automotive Stirling engine cylinder/generator housing. Over 40 alloy compositions were evaluated using investment cast test bars for stress-rupture testing. Also, hydrogen compatibility and oxygen corrosion resistance tests were used to determine the optimal alloy. NASACC-1 alloy was characterized using elevated and room temperature tensile, creep-rupture, low cycle fatigue, heat capacity, specific heat, and thermal expansion testing. Furthermore, phase analysis was performed on samples with several heat treated conditions. The properties are very encouraging. NASACC-1 alloy shows stress-rupture and low cycle fatigue properties equivalent to X-40. The oxidation resistance surpassed the program goal while maintaining acceptable resistance to hydrogen exposure. The welding, brazing, and casting characteristics are excellent. Finally, the cost of NASACC-1 is significantly lower than that of X-40.

  6. Light metal compound casting

    Institute of Scientific and Technical Information of China (English)

    Konrad J.M.PAPIS; Joerg F.LOEFFLER; Peter J.UGGOWITZER

    2009-01-01

    'Compound casting'simplifies joining processes by directly casting a metallic melt onto a solid metal substrate. A continuously metallurgic transition is very important for industrial applications, such as joint structures of spaceframe constructions in transport industry. In this project, 'compound casting' of light metals is investigated, aiming at weight-saving. The substrate used is a wrought aluminium alloy of type AA5xxx, containing magnesium as main alloying element. The melts are aluminium alloys, containing various alloying elements (Cu, Si, Zn), and magnesium. By replacing the natural oxygen layer with a zinc layer, the inherent wetting difficulties were avoided, and compounds with flawless interfaces were successfully produced (no contraction defects, cracks or oxides). Electron microscopy and EDX investigations as well as optical micrographs of the interfacial areas revealed their continu-ously metallic constitution. Diffusion of alloying elements leads to heat-treatable microstructures in the vicinity of the joining interfaces in Al-Al couples. This permits significant variability of mechanical properties. Without significantly cutting down on wettability, the formation of low-melting intermetallic phases (Al3Mg2 and AI12Mg17 IMPs) at the interface of Al-Mg couples was avoided by applying a protec-tive coating to the substrate.

  7. Bimetallic layered castings alloy steel – carbon cast steel

    Directory of Open Access Journals (Sweden)

    T. Wróbel

    2011-01-01

    Full Text Available In paper is presented technology of bimetallic layered castings based on founding method of layer coating directly in cast processso-called method of mould cavity preparation. Prepared castings consist two fundamental parts i.e. bearing part and working part (layer. The bearing part of bimetallic layered casting is typical foundry material i.e. ferritic-pearlitic carbon cast steel, whereas working part (layer is plate of austenitic alloy steel sort X10CrNi 18-8. The ratio of thickness between bearing and working part is 8:1. The quality of the bimetallic layered castings was evaluated on the basis of ultrasonic NDT (non-destructive testing, structure and macro- and microhardness researches.

  8. Corrosion control in mining technology

    Energy Technology Data Exchange (ETDEWEB)

    Telekesi, J.

    1985-01-01

    An overview of corrosion effects in mining technology and the importance of protection is presented. The most common corrosion processes and effects are summarized and the system and criteria of their avoidance are discussed in detail. Preventive measures are recommended to decrease possible corrosion effects including the selection of corrosion-resistive constructions, to use protective coatings and inhibition techniques and some other protection possibilities where applicable. The organization aspects and the economic impact of corrosion control in mining are discussed.

  9. Casting larger polycrystalline silicon ingots

    Energy Technology Data Exchange (ETDEWEB)

    Wohlgemuth, J.; Tomlinson, T.; Cliber, J.; Shea, S.; Narayanan, M.

    1995-08-01

    Solarex has developed and patented a directional solidification casting process specifically designed for photovoltaics. In this process, silicon feedstock is melted in a ceramic crucible and solidified into a large grained semicrystalline silicon ingot. In-house manufacture of low cost, high purity ceramics is a key to the low cost fabrication of Solarex polycrystalline wafers. The casting process is performed in Solarex designed casting stations. The casting operation is computer controlled. There are no moving parts (except for the loading and unloading) so the growth process proceeds with virtually no operator intervention Today Solarex casting stations are used to produce ingots from which 4 bricks, each 11.4 cm by 11.4 cm in cross section, are cut. The stations themselves are physically capable of holding larger ingots, that would yield either: 4 bricks, 15 cm by 15 an; or 9 bricks, 11.4 cm by 11.4 an in cross-section. One of the tasks in the Solarex Cast Polycrystalline Silicon PVMaT Program is to design and modify one of the castings stations to cast these larger ingots. If successful, this effort will increase the production capacity of Solarex`s casting stations by 73% and reduce the labor content for casting by an equivalent percentage.

  10. Corrosion-resistant uranium

    Science.gov (United States)

    Hovis, V.M. Jr.; Pullen, W.C.; Kollie, T.G.; Bell, R.T.

    1981-10-21

    The present invention is directed to the protecting of uranium and uranium alloy articles from corrosion by providing the surfaces of the articles with a layer of an ion-plated metal selected from aluminum and zinc to a thickness of at least 60 microinches and then converting at least the outer surface of the ion-plated layer of aluminum or zinc to aluminum chromate or zinc chromate. This conversion of the aluminum or zinc to the chromate form considerably enhances the corrosion resistance of the ion plating so as to effectively protect the coated article from corrosion.

  11. Evaluation of the corrosion resistance of plasma nitrided austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Mareci, Daniel; Bolat, Georgiana [Technical Univ. Iasi (Romania). Faculty of Chemical Engineering and Environmental Protection; Strugaru, Sorin Iacob; Munteanu, Corneliu [Technical Univ. Iasi (Romania). Faculty of Mechanical Engineering; Souto, Ricardo M. [Univ. of La Laguna, Tenerife (Spain). Dept. of Chemistry

    2015-03-15

    Plasma nitriding at 500 C for 14 h was applied to austenitic 304 stainless steel for surface hardening. The effect of surface treatment on the corrosion resistance of the material was investigated in naturally-aerated 0.5 M NaCl solution for 30 days using linear potentiodynamic polarization and electrochemical impedance spectroscopy methods. Both as-cast and plasma nitrided stainless steel samples underwent spontaneous passivation, though the nitrided sample exhibited more positive zero current potential, higher breakdown potential, and lower anodic current densities than the as-cast material. Impedance spectra were interpreted in terms of a duplex passive film, corrosion resistance mainly arising from a thin inner compact layer, whereas the outer layer was more porous and less sealing. Capacitive behaviour and high corrosion resistance were observed in the low and medium frequency ranges for the nitrided samples.

  12. The design of an instrumented rebar for assessment of corrosion in cracked reinforced concrete

    DEFF Research Database (Denmark)

    Pease, Bradley Justin; Geiker, Mette Rica; Stang, Henrik;

    2011-01-01

    An instrumented rebar is presented which was designed to have a realistic mechanical performance and to provide location dependent measurements to assess the environment with regards to reinforcement corrosion. The instrumented rebar was constructed from a hollowed 10 mm nominal diameter standard...... between the steel and concrete. Cracked beams with cast-in instrumented and standard rebars were ponded with a 10\\% chloride solution and the open circuit corrosion potential (OCP) of the 17 sensors was measured for up to 62 days. Measurements from the individual sensors indicate when and where active...... rebar with 17 electronically isolated corrosion sensors. Instrumented and standard rebars were cast into concrete beams and bending cracks were induced and held open using steel frames. Epoxy impregnation was used to assess and compare cracks in the concrete around the instrumented and standard rebar...

  13. Phase Transformations in Cast Duplex Stainless Steels

    Energy Technology Data Exchange (ETDEWEB)

    Yoon-Jun Kim

    2004-12-19

    Duplex stainless steels (DSS) constitute both ferrite and austenite as a matrix. Such a microstructure confers a high corrosion resistance with favorable mechanical properties. However, intermetallic phases such as {sigma} and {chi} can also form during casting or high-temperature processing and can degrade the properties of the DSS. This research was initiated to develop time-temperature-transformation (TTT) and continuous-cooling-transformation (CCT) diagrams of two types of cast duplex stainless steels, CD3MN (Fe-22Cr-5Ni-Mo-N) and CD3MWCuN (Fe-25Cr-7Ni-Mo-W-Cu-N), in order to understand the time and temperature ranges for intermetallic phase formation. The alloys were heat treated isothermally or under controlled cooling conditions and then characterized using conventional metallographic methods that included tint etching, and also using electron microscopy (SEM, TEM) and wavelength dispersive spectroscopy (WDS). The kinetics of intermetallic-phase ({sigma} + {chi}) formation were analyzed using the Johnson-Mehl-Avrami (MA) equation in the case of isothermal transformations and a modified form of this equation in the case of continuous cooling transformations. The rate of intermetallic-phase formation was found to be much faster in CD3MWCuN than CD3MN due mainly to differences in the major alloying contents such as Cr, Ni and Mo. To examine in more detail the effects of these elements of the phase stabilities; a series of eight steel castings was designed with the Cr, Ni and Mo contents systematically varied with respect to the nominal composition of CD3MN. The effects of varying the contents of alloying additions on the formation of intermetallic phases were also studied computationally using the commercial thermodynamic software package, Thermo-Calc. In general, {sigma} was stabilized with increasing Cr addition and {chi} by increasing Mo addition. However, a delicate balance among Ni and other minor elements such as N and Si also exists. Phase equilibria in

  14. Phase Transformations in Cast Duplex Stainless Steels

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Yoon-Jun [Iowa State Univ., Ames, IA (United States)

    2004-01-01

    Duplex stainless steels (DSS) constitute both ferrite and austenite as a matrix. Such a microstructure confers a high corrosion resistance with favorable mechanical properties. However, intermetallic phases such as σ and χ can also form during casting or high-temperature processing and can degrade the properties of the DSS. This research was initiated to develop time-temperature-transformation (TTT) and continuous-cooling-transformation (CCT) diagrams of two types of cast duplex stainless steels, CD3MN (Fe-22Cr-5Ni-Mo-N) and CD3MWCuN (Fe-25Cr-7Ni-Mo-W-Cu-N), in order to understand the time and temperature ranges for intermetallic phase formation. The alloys were heat treated isothermally or under controlled cooling conditions and then characterized using conventional metallographic methods that included tint etching, and also using electron microscopy (SEM, TEM) and wavelength dispersive spectroscopy (WDS). The kinetics of intermetallic-phase (σ + χ) formation were analyzed using the Johnson-Mehl-Avrami (MA) equation in the case of isothermal transformations and a modified form of this equation in the case of continuous cooling transformations. The rate of intermetallic-phase formation was found to be much faster in CD3MWCuN than CD3MN due mainly to differences in the major alloying contents such as Cr, Ni and Mo. To examine in more detail the effects of these elements of the phase stabilities; a series of eight steel castings was designed with the Cr, Ni and Mo contents systematically varied with respect to the nominal composition of CD3MN. The effects of varying the contents of alloying additions on the formation of intermetallic phases were also studied computationally using the commercial thermodynamic software package, Thermo-Calc. In general, σ was stabilized with increasing Cr addition and χ by increasing Mo addition. However, a delicate balance among Ni and other minor elements such as N and Si also exists. Phase equilibria in DSS can be affected by

  15. Mechanical and Corrosion Behaviour of Zn-27Al Based Composites Reinforced with Groundnut Shell Ash and Silicon Carbide

    OpenAIRE

    K.K. Alaneme; B.O. Fatile; J.O. Borode

    2014-01-01

    The mechanical and corrosion behaviour of Zn-27Al alloy based composites reinforced with groundnut shell ash and silicon carbide was investigated. Experimental test composite samples were prepared by melting Zn-27Al alloy with pre-determined proportions of groundnut ash and silicon carbide as reinforcements using double stir casting. Microstructural examination, mechanical properties and corrosion behaviour were used to characterize the composites produced. The results show that hardness and ...

  16. Fracture Mechanisms in Steel Castings

    Directory of Open Access Journals (Sweden)

    Z. Stradomski

    2013-07-01

    Full Text Available The investigations were inspired with the problem of cracking of steel castings during the production process. A single mechanism of decohesion - the intergranular one - occurs in the case of hot cracking, while a variety of structural factors is decisive for hot cracking initiation, depending on chemical composition of the cast steel. The low-carbon and low-alloyed steel castings crack due to the presence of the type II sulphides, the cause of cracking of the high-carbon tool cast steels is the net of secondary cementite and/or ledeburite precipitated along the boundaries of solidified grains. Also the brittle phosphor and carbide eutectics precipitated in the final stage solidification are responsible for cracking of castings made of Hadfield steel. The examination of mechanical properties at 1050°C revealed low or very low strength of high-carbon cast steels.

  17. Corrosion Inhibitors for Aluminum.

    Science.gov (United States)

    Muller, Bodo

    1995-01-01

    Describes a simple and reliable test method used to investigate the corrosion-inhibiting effects of various chelating agents on aluminum pigments in aqueous alkaline media. The experiments that are presented require no complicated or expensive electronic equipment. (DDR)

  18. Branding of vascular surgery.

    Science.gov (United States)

    Perler, Bruce A

    2008-03-01

    The Society for Vascular Surgery surveyed primary care physicians (PCPs) to understand how PCPs make referral decisions for their patients with peripheral vascular disease. Responses were received from 250 PCPs in 44 states. More than 80% of the respondents characterized their experiences with vascular surgeons as positive or very positive. PCPs perceive that vascular surgeons perform "invasive" procedures and refer patients with the most severe vascular disease to vascular surgeons but were more than twice as likely to refer patients to cardiologists, believing they are better able to perform minimally invasive procedures. Nevertheless, PCPs are receptive to the notion of increasing referrals to vascular surgeons. A successful branding campaign will require considerable education of referring physicians about the totality of traditional vascular and endovascular care increasingly provided by the contemporary vascular surgical practice and will be most effective at the local grassroots level.

  19. Long term stability analysis of cast iron shaft linings after Coal Mine closure and flooding

    Energy Technology Data Exchange (ETDEWEB)

    Hadj-Hassen, F. [Ecole des Mines de Paris - CGES, 77 - Fontainebleau (France); Bienvenu, Y. [Ecole des Mines de Paris, CM, 91 - Evry (France); Noirel, J.F. [Charbonnages de France, DTN, 57 - Freyming Merlebach (France); Metz, M. [charbonnages de France, ESA, 57 - Freyming Merlebach (France)

    2005-07-01

    This paper presents the results of a study conducted to analyse the long term stability of the cast iron shaft lining after coal mine closure and flooding. The attention is mainly focused on the behaviour during the critical phase of flooding as well as the phase corresponding to the disappearance of the water pressure and the stabilization of the environment. This pluri-disciplinary study was conducted by a team combining specialists in rock mechanics who identified the main risks and the conditions of stability of the lining and specialists in metallurgy who studied the composition of the cast iron and its corrosion behaviour after exposure to mine water. (authors)

  20. Modelling reinforcement corrosion in concrete

    DEFF Research Database (Denmark)

    Michel, Alexander; Geiker, Mette Rica; Stang, Henrik

    2012-01-01

    A physio-chemical model for the simulation of reinforcement corrosion in concrete struc-tures was developed. The model allows for simulation of initiation and subsequent propaga-tion of reinforcement corrosion. Corrosion is assumed to be initiated once a defined critical chloride threshold...... is reached causing the formation of anodic and cathodic regions along the reinforcement. Critical chloride thresholds, randomly distributed along the reinforcement sur-face, link the initiation and propagation phase of reinforcement corrosion. To demonstrate the potential use of the developed model......, a numerical example is pre-sented, that illustrates the formation of corrosion cells as well as propagation of corrosion in a reinforced concrete structure....

  1. Development of Refractories for Continuous Casting

    Institute of Scientific and Technical Information of China (English)

    TIAN Shouxin; JIN Congjin; YAO Jinfu; LI Zeya

    2004-01-01

    The paper introduces refractories for continuous casting, especially, refractories for continuous casting for clean steel in baosteel. Developing direction of refractories for continuous casting has been pointed out to satisfy the new metallurgical operating practice.

  2. Corrosion and Corrosion Control in Light Water Reactors

    Science.gov (United States)

    Gordon, Barry M.

    2013-08-01

    Serious corrosion problems have plagued the light water reactor (LWR) industry for decades. The complex corrosion mechanisms involved and the development of practical engineering solutions for their mitigation will be discussed in this article. After a brief overview of the basic designs of the boiling water reactor (BWR) and pressurized water reactor (PWR), emphasis will be placed on the general corrosion of LWR containments, flow-accelerated corrosion of carbon steel components, intergranular stress corrosion cracking (IGSCC) in BWRs, primary water stress corrosion cracking (PWSCC) in PWRs, and irradiation-assisted stress corrosion cracking (IASCC) in both systems. Finally, the corrosion future of both plants will be discussed as plants extend their period of operation for an additional 20 to 40 years.

  3. Society for Vascular Medicine

    Science.gov (United States)

    ... Certification with this new online course from the Society for Vascular Medicine. Learn more. Looking for a ... jobs are listed right now. Copyright © 2016 The Society for Vascular Medicine. All Rights Reserved.

  4. Segregation in cast products

    Indian Academy of Sciences (India)

    A Ghosh

    2001-02-01

    Microsegregation gets eliminated significantly if subsequent hot working and/or annealing are done on cast products. Macrosegregation however persists, causing problems in quality, and hence, has to be attended to. Microsegregation is a consequence of rejection of solutes by the solid into the interdendritic liquid. Scheil’s equation is mostly employed. However, other equations have been proposed, which take into account diffusion in solid phase and/or incomplete mixing in liquid. Macrosegregation results from movements of microsegregated regions over macroscopic distances due to motion of liquid and free crystals. Motion of impure interdendritic liquid causes regions of positive macrosegregation, whereas purer solid crystals yield negative macrosegregation. Flow of interdendritic liquid is primarily natural convection due to thermal and solutal buoyancy, and partly forced convection due to suction by shrinkage cavity formation etc. The present paper briefly deals with fundamentals of the above and contains some recent studies as well. Experimental investigations in molten alloys do not allow visualization of the complex flow pattern as well as other phenomena, such as dendrite-tip detachment. Experiments with room temperature analogues, and mathematical modelling have supplemented these efforts. However, the complexity of the phenomena demands simplifying assumptions. The agreement with experimental data is mostly qualitative. The paper also briefly discusses centreline macrosegregation during continuous casting of steel, methods to avoid it, and the, importance of early columnar-to-equiaxed transition (CET) as well as the fundamentals of CET.

  5. Biomaterials by freeze casting.

    Science.gov (United States)

    Wegst, Ulrike G K; Schecter, Matthew; Donius, Amalie E; Hunger, Philipp M

    2010-04-28

    The functional requirements for synthetic tissue substitutes appear deceptively simple: they should provide a porous matrix with interconnecting porosity and surface properties that promote rapid tissue ingrowth; at the same time, they should possess sufficient stiffness, strength and toughness to prevent crushing under physiological loads until full integration and healing are reached. Despite extensive efforts and first encouraging results, current biomaterials for tissue regeneration tend to suffer common limitations: insufficient tissue-material interaction and an inherent lack of strength and toughness associated with porosity. The challenge persists to synthesize materials that mimic both structure and mechanical performance of the natural tissue and permit strong tissue-implant interfaces to be formed. In the case of bone substitute materials, for example, the goal is to engineer high-performance composites with effective properties that, similar to natural mineralized tissue, exceed by orders of magnitude the properties of its constituents. It is still difficult with current technology to emulate in synthetic biomaterials multi-level hierarchical composite structures that are thought to be the origin of the observed mechanical property amplification in biological materials. Freeze casting permits to manufacture such complex, hybrid materials through excellent control of structural and mechanical properties. As a processing technique for the manufacture of biomaterials, freeze casting therefore has great promise.

  6. Education and Caste in India

    Science.gov (United States)

    Chauhan, Chandra Pal Singh

    2008-01-01

    This paper analyses the policy of reservation for lower castes in India. This policy is similar to that of affirmative action in the United States. The paper provides a brief overview of the caste system and discusses the types of groups that are eligible for reservation, based on data from government reports. The stance of this paper is that…

  7. Theory of batchwise centrifugal casting

    NARCIS (Netherlands)

    Biesheuvel, P. Maarten; Nijmeijer, Arian; Verweij, Henk

    1998-01-01

    In batchwise centrifugal casting a cylindrical mold is filled with suspension and rotated rapidly around its axis. This results in the movement of the particulate phase toward the cylinder wall and the formation of a tubular cast. Theory is presented for particle transport in the suspension phase an

  8. Lost Foam Casting in China

    Institute of Scientific and Technical Information of China (English)

    YE Sheng-ping; WU Zhi-chao

    2006-01-01

    @@ 1. Lost Foam Casting Committee of Foundry Institution of Chinese Mechanical Engineering Society (FICMES) From the beginning of the 1990s, China entered a research and expansion climax in lost foam casting technology realm after the United States, Germany, and Japan etc.

  9. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng

    2009-01-01

    @@ This book consists of five sections:Chapter 1 Introduction,Chapter 2 Grey Iron,Chapter 3 Ductile Iron,Chapter 4Vermicular Cast Iron,and Chapter 5 White Cast Iron. CHINA FOUNDRY publishs this book in several parts serially,starting from the first issue of 2009.

  10. Renovascular hypertension causes cerebral vascular remodeling

    Institute of Scientific and Technical Information of China (English)

    Yamei Tang; Xiangpen Li; Yi Li; Qingyu Shen; Xiaoming Rong; Ruxun Huang; Ying Peng

    2011-01-01

    Renovascular hypertensive rats (RHRs) were developed using the 2-kidney, 2-clip method. All RHRs at 10 weeks displayed high permeability of the cerebral surface blood vessels. Vascular casts of the RHRs showed that the vascular network was sparse. The arterioles of the RHRs at 10 weeks had smaller lumen diameters, but thicker vessel walls with hyalinosis formation compared with control animals. The endothelial cell membrane appeared damaged, and microthrombus formed. After ischemia, the infarction size was larger in RHRs than in control animals. These results suggest that cerebral arterioles in RHRs underwent structural remodeling. High blood pressure may aggravate the severity of brain injury in cerebral ischemia and affect the recovery of ischemia.

  11. Vascular grading of angiogenesis

    DEFF Research Database (Denmark)

    Hansen, S; Grabau, D A; Sørensen, Flemming Brandt;

    2000-01-01

    was moderately reproduced (kappa = 0.59). Vascular grade was significantly associated with axillary node involvement, tumour size, malignancy grade, oestrogen receptor status and histological type. In univariate analyses vascular grade significantly predicted recurrence free survival and overall survival for all...... patients (P analysis showed that vascular grading contributed with independent prognostic value in all patients (P

  12. Corrosion testing using isotopes

    Science.gov (United States)

    Hohorst, Frederick A.

    1995-12-05

    A method for determining the corrosion behavior of a material with respect to a medium in contact with the material by: implanting a substantially chemically inert gas in a matrix so that corrosion experienced by the material causes the inert gas to enter the medium; placing the medium in contact with the material; and measuring the amount of inert gas which enters the medium. A test sample of a material whose resistance to corrosion by a medium is to be tested, composed of: a body of the material, which body has a surface to be contacted by the medium; and a substantially chemically inert gas implanted into the body to a depth below the surface. A test sample of a material whose resistance to corrosion by a medium is to be tested, composed of: a substrate of material which is easily corroded by the medium, the substrate having a surface; a substantially chemically inert gas implanted into the substrate; and a sheet of the material whose resistance to corrosion is to be tested, the sheet being disposed against the surface of the substrate and having a defined thickness.

  13. Severe Environmental Corrosion Erosion Facility

    Data.gov (United States)

    Federal Laboratory Consortium — NETL’s Severe Environment Corrosion Erosion Facility in Albany, OR, allows researchers to safely examine the performance of materials in highly corrosive or erosive...

  14. Corrosion-resistant metal surfaces

    Science.gov (United States)

    Sugama, Toshifumi

    2009-03-24

    The present invention relates to metal surfaces having thereon an ultrathin (e.g., less than ten nanometer thickness) corrosion-resistant film, thereby rendering the metal surfaces corrosion-resistant. The corrosion-resistant film includes an at least partially crosslinked amido-functionalized silanol component in combination with rare-earth metal oxide nanoparticles. The invention also relates to methods for producing such corrosion-resistant films.

  15. Corrosion-resistant metallic coatings

    OpenAIRE

    F. Presuel-Moreno; M.A. Jakab; N. Tailleart; Goldman, M.; J. R. Scully

    2008-01-01

    We describe recent computational and experimental studies on the corrosion properties of metallic coatings that can be tailored (tuned) to deliver up to three corrosion-inhibiting functions to an underlying substrate. Attributes are tuned by a selection of alloy compositions and nanostructures, ideally in alloy systems that offer flexibility of choice to optimize the corrosion-resisting properties. An amorphous Al-based coating is tuned for corrosion protection by on-demand release of ionic i...

  16. Solving A Corrosion Problem

    Science.gov (United States)

    1979-01-01

    The corrosion problem, it turned out, stemmed from the process called electrolysis. When two different metals are in contact, an electrical potential is set up between them; when the metals are surrounded by an electrolyte, or a conducting medium, the resulting reaction causes corrosion, often very rapid corrosion. In this case the different metals were the copper grounding system and the ferry's aluminum hull; the dockside salt water in which the hull was resting served as the electrolyte. After identifying the source of the trouble, the Ames engineer provided a solution: a new wire-and-rod grounding system made of aluminum like the ferry's hull so there would no longer be dissimilar metals in contact. Ames research on the matter disclosed that the problem was not unique to the Golden Gate ferries. It is being experienced by many pleasure boat operators who are probably as puzzled about it as was the Golden Gate Transit Authority.

  17. Plastics for corrosion inhibition

    CERN Document Server

    Goldade, Victor A; Makarevich, Anna V; Kestelman, Vladimir N

    2005-01-01

    The development of polymer composites containing inhibitors of metal corrosion is an important endeavour in modern materials science and technology. Corrosion inhibitors can be located in a polymer matrix in the solid, liquid or gaseous phase. This book details the thermodynamic principles for selecting these components, their compatibility and their effectiveness. The various mechanisms of metal protection – barrier, inhibiting and electromechanical – are considered, as are the conflicting requirements placed on the structure of the combined material. Two main classes of inhibited materials (structural and films/coatings) are described in detail. Examples are given of structural plastics used in friction units subjected to mechano-chemical wear and of polymer films/coatings for protecting metal objects against corrosion.

  18. Effects of Copper and Austempering on Corrosion Behavior of Ductile Iron in 3.5 Pct Sodium Chloride

    Science.gov (United States)

    Hsu, Cheng-Hsun; Lin, Kuan-Ting

    2013-10-01

    Although alloying and heat treatments are common industrial practices to obtain ductile irons with desired mechanical properties, related information on how the two practices affect corrosion behavior is scarce. In this study, two ductile irons—with and without 1 wt pct copper addition—were austempered to obtain austempered ductile irons (ADIs). Polarization tests and salt spray tests were conducted to explore how both copper-alloying and austempering heat treatments influenced the corrosion behavior of ductile irons. The results showed that the corrosion resistance of 1 wt pct copper-alloyed ductile iron was better than that of the unalloyed one, while ADI had improved corrosion resistance compared with the as-cast. In particular, the ductile iron combined with the copper-alloying and austempering treatments increased the corrosion inhibition efficiency up to 84 pct as tested in 3.5 wt pct NaCl solution.

  19. Mechanical and corrosion properties of biodegradable Mg-1.5Mn-1Ca-xSr alloys

    Science.gov (United States)

    Sun, X.; Sun, S. Y.; Ning, Y. H.; Ning, Y. T.

    2017-03-01

    The mechanical properties and corrosion mechanism of both as-cast and solution-naturally age (T4) treated Mg-1.5Mn-1Ca-xSr alloys were investigated. The results showed that Sr is helpful to decrease grain size and increase the strength. The corrosion process of alloys was mainly determined by the quantity and distribution of second phases. Mg17Sr2, α-Mn and Ca-Sr phases acted as cathodes accelerated the corrosion of Mg2Ca anodic phase and α-Mg matrix. However, continuous distributed Mg17Sr2 was beneficial to resist the happening of localized corrosion because of its barrier effect. T4 treatment could significantly improve the mechanical properties and corrosion resistance of Mg alloys because of the dissolution of Mg2Ca phase and the dispersive distribution of Mg17Sr2 and α-Mn phases.

  20. Thin film corrosion. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Raut, M.K.

    1980-06-01

    Corrosion of chromium/gold (Cr/Au) thin films during photolithography, prebond etching, and cleaning was evaluated. Vapors of chromium etchant, tantalum nitride etchant, and especially gold etchant were found to corrosively attack chromium/gold films. A palladium metal barrier between the gold and chromium layers was found to reduce the corrosion from gold etchant.

  1. Corrosion resistant PEM fuel cell

    Science.gov (United States)

    Fronk, Matthew Howard; Borup, Rodney Lynn; Hulett, Jay S.; Brady, Brian K.; Cunningham, Kevin M.

    2002-01-01

    A PEM fuel cell having electrical contact elements comprising a corrosion-susceptible substrate metal coated with an electrically conductive, corrosion-resistant polymer containing a plurality of electrically conductive, corrosion-resistant filler particles. The substrate may have an oxidizable metal first layer (e.g., stainless steel) underlying the polymer coating.

  2. Effects of porosity on corrosion resistance of Mg alloy foam produced by powder metallurgy technology

    Energy Technology Data Exchange (ETDEWEB)

    Aghion, E., E-mail: egyon@bgu.ac.il; Perez, Y.

    2014-10-15

    Magnesium alloy foams have the potential to serve as structural material for regular light-weight applications as well as for biodegradable scaffold implants. However, their main disadvantage relates to the high reactivity of magnesium and consequently their natural tendency to corrode in regular service conditions and in physiological environments. The present study aims at evaluating the effect of porosity on the corrosion resistance of MRI 201S magnesium alloy foams in 0.9% NaCl solution and in phosphate buffer saline solution as a simulated physiological electrolyte. The magnesium foams were produced by powder metallurgy technology using space-holding particles to control the porosity content. Machined chips were used as raw material for the production of Mg alloy powder by milling process. The microstructure of the foams was examined using optical and scanning electron microscopy, X-ray diffraction, and X-ray photoelectron spectroscopy analysis. The corrosion behavior was evaluated by immersion test and potentiodynamic polarization analysis. The results obtained clearly demonstrate that the porosity has a significant effect on the corrosion resistance of the tested foams. Foams with 14–19% porosity have a corrosion rate of 4–10 mcd and 7–15 mcd in NaCl and phosphate buffer saline solution, respectively, compared to only 0.10 mcd for the same alloy in as cast conditions. This increased corrosion degradation of the Mg foams by more than one order of magnitude compared to the cast alloy may limit their potential application in regular and physiological environments. - Highlights: • Porosity has a detrimental effect on corrosion resistance of MRI 201S Mg foams. • 14–19% porosity increases the corrosion rate by more than one order of magnitude. • Accelerated corrosion limits the use of foams in regular/physiological environments.

  3. EVOLUTION OF AS—CAST MICROSTRUCTURES OF 356 ALUMINIUM ALLOY CAST BY LIQUIDUS CASTING

    Institute of Scientific and Technical Information of China (English)

    J.Dong; G.M.Lu; 等

    2003-01-01

    A new method (liquidus casting)was used for 356 Al alloy semi-solid slurry mak-ing.The structures of 356 Al alloy cast by a fe mould and semi-continuous casting machine at different temperatures were inves tigated.How the globular grains form was qlso discussed.The results show that either being cast by single Fe mould or semi-continuous machine,the microstructures are not conventional dendrites but fine and net-globular grains.The average grain size is smaller than 30μm and suitable enough for thixoforming,meanwhile it can improve the mechanical properties of fol-lowing products.Under the suitable casting velocity and cooling intensity,most of global grains prolong their global browth and collide with each other before dendritic growth because of the large amount of the nucleation sites.

  4. Comparison of marginal accuracy of castings fabricated by conventional casting technique and accelerated casting technique: An in vitro study

    Directory of Open Access Journals (Sweden)

    S Srikanth Reddy

    2013-01-01

    Full Text Available Background: Conventional casting technique is time consuming when compared to accelerated casting technique. In this study, marginal accuracy of castings fabricated using accelerated and conventional casting technique was compared. Materials and Methods: 20 wax patterns were fabricated and the marginal discrepancy between the die and patterns were measured using Optical stereomicroscope. Ten wax patterns were used for Conventional casting and the rest for Accelerated casting. A Nickel-Chromium alloy was used for the casting. The castings were measured for marginal discrepancies and compared. Results: Castings fabricated using Conventional casting technique showed less vertical marginal discrepancy than the castings fabricated by Accelerated casting technique. The values were statistically highly significant. Conclusion: Conventional casting technique produced better marginal accuracy when compared to Accelerated casting. The vertical marginal discrepancy produced by the Accelerated casting technique was well within the maximum clinical tolerance limits. Clinical Implication: Accelerated casting technique can be used to save lab time to fabricate clinical crowns with acceptable vertical marginal discrepancy.

  5. Soil corrosion monitoring near a pipeline under CP

    Energy Technology Data Exchange (ETDEWEB)

    Bullard, Sophie J.; Covino, Bernard S., Jr.; Cramer, Stephen D.; Holcomb, Gordon R.; Ziomek-Moroz, Margaret; Locke, M.L. (NW Natural); Warthen, M.R. (NW Natural); Kane, Russell D. (Intercorr International Inc.); Eden, Dawn C. (Intercorr International Inc.)

    2005-01-01

    Electrochemical noise (EN), linear polarization resistance (LPR), and harmonic distortion analysis (HDA) were used with three-electrode probes to monitor the corrosion occurring in soil in dry and wet conditions near a gas pipeline under cathodic protection. The test site was a cathodic protection (CP) test station where impressed current CP was applied to a 2 in. (5.1 cm) diameter FBE coated steel pipe using an 84 in. (0.2 m) TA-2 high-silicon cast iron anode. Electrochemical measurements were made at three locations, two inside the CP field and one outside the CP field. Electrochemical measurements were first made with the CP system off to establish the baseline corrosion and then with increasing levels of CP. The degree of protection was based on polarized potential and the adequacy of protection was determined by depolarization measurements. CP of an adjacent pipeline did not affect the measurement of either corrosion rate or pitting factor when using buried soil corrosion probes and the EN, LPR, and HDA techniques.

  6. Effect of microstructure on corrosion behavior of Ag-30Cu-27Sn alloy in vitro media

    Energy Technology Data Exchange (ETDEWEB)

    Salehisaki, Mehdi, E-mail: mehdisasaki@ut.ac.ir [Department of Materials Science and Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Aryana, Maryam, E-mail: maryam.aryana@yahoo.com [AGSP Engineering Company, Biomaterial Research Unit, R.N: 12786 Kerman (Iran, Islamic Republic of)

    2014-04-01

    Highlights: • High cooling rates decrease the number of Ag intermetallic particles in Cu-rich phase. • Increasing cooling rate improves corrosion behavior of Ag-30Cu-27Sn dental alloy. • Cathode/anode ratio in Cu-rich phases determines the corrosion behavior of alloy. - Abstract: In the present work, three simple heat treatment cycles were used to study the effects of microstructure on electrochemical corrosion behavior of Ag-30Cu-27Sn dental alloy. The electrochemical impedance spectroscopy (EIS) measurements and potentiodynamic polarization tests were carried out to investigate the corrosion behavior of as-cast and heat treated samples in synthetic saliva solution. The presence of intermetallic compounds were studied by X-ray diffraction method (XRD) and scanning electron microscopy (SEM) with energy dispersive X-ray detector (EDAX). The microstructural observations and electrochemical corrosion results revealed that, increasing the cooling rate improves the corrosion behavior of under investigation samples. Improvement of the corrosion behavior is attributed to reducing the area of fine distributed Ag{sub 3}Sn islands in the Cu-rich matrix which decrease the cathode/anode ratio of microgalvanic cells.

  7. A Positron Annihilation Study of Corrosion of Aluminum and Aluminum Alloy by NaOH

    Science.gov (United States)

    Wu, Y. C.; Zhai, T.; Coleman, P. G.

    2012-08-01

    Corrosion of fully-annealed pure aluminum and a continuous-cast AA2037 aluminum alloy (solutionized and water quenched) in a 1M NaOH solution for various periods of time were analyzed with positron beam-based Doppler broadening spectroscopy. By varying the energy of the incident positron beam, corrosion-induced defects at different depths from the surface were detected. It was found that the Doppler-broadened annihilation line-width parameter was significantly increased near the surface of pure aluminum after corrosion, probably due to the interaction between positrons and nanometer-sized voids formed near the aluminum surface during corrosion. Examination by atomic force microscopy indicated that many pits were formed on the aluminum surface after corrosion. In contrast, a significant decrease in the line-width parameter was observed in AA2037 alloy after corrosion and interpreted as being caused by copper enrichment at the metal-oxide interface during corrosion; such enrichment at large cavity sites was confirmed by energy dispersion spectrometry.

  8. NUMERICAL MODELING OF HARDENING OF UNINTERRUPTEDLY-CASTED BRONZE CASTING

    Directory of Open Access Journals (Sweden)

    E. I. Marukovich

    2009-01-01

    Full Text Available The three-dimensional numerical model for calculation of thermal fields during solidification of continuously casted bronze casting is developed. Coefficients of heat transfer on borders of calculation areas on the basis of the solution of inverse heat transfer conduction problem are determined. The analysis of thermal fields, depending on loop variables of drawing and the sizes of not cooled zone of crystallizer is curried out.

  9. Modelling of flow phenomena during DC casting

    NARCIS (Netherlands)

    Zuidema, J.

    2005-01-01

    Modelling of Flow Phenomena during DC Casting Jan Zuidema The production of aluminium ingots, by semi-continuous casting, is a complex process. DC Casting stands for direct chill casting. During this process liquid aluminium transforms to solid aluminium while cooling down. This is not an instanta

  10. Corrosion protection by anaerobiosis.

    Science.gov (United States)

    Volkland, H P; Harms, H; Wanner; Zehnder, A J

    2001-01-01

    Biofilm-forming bacteria can protect mild (unalloyed) steel from corrosion. Mild steel coupons incubated with Rhodoccocus sp. strain C125 and Pseudomonas putida mt2 in an aerobic phosphate-buffered medium containing benzoate as carbon and energy source, underwent a surface reaction leading to the formation of a corrosion-inhibiting vivianite layer [Fe3(PO4)2]. Electrochemical potential (E) measurements allowed us to follow the buildup of the vivianite cover. The presence of sufficient metabolically active bacteria at the steel surface resulted in an E decrease to -510 mV, the potential of free iron, and a continuous release of ferrous iron. Part of the dissolved iron precipitated as vivianite in a compact layer of two to three microns in thickness. This layer prevented corrosion of mild steel for over two weeks, even in a highly corrosive medium. A concentration of 20 mM phosphate in the medium was found to be a prerequisite for the formation of the vivianite layer.

  11. Smart Coatings for Corrosion Protection

    Science.gov (United States)

    Calle, Luz Marina; Li, Wendy; Buhrow, Jerry W.; Johnsey, Marissa N.

    2016-01-01

    Nearly all metals and their alloys are subject to corrosion that causes them to lose their structural integrity or other critical functionality. It is essential to detect corrosion when it occurs, and preferably at its early stage, so that action can be taken to avoid structural damage or loss of function. Protective coatings are the most commonly used method of corrosion control. However, progressively stricter environmental regulations have resulted in the ban of many commercially available corrosion protective coatings due to the harmful effects of their solvents or corrosion inhibitors. This work concerns the development of a multifunctional, smart coating for the autonomous control of corrosion. This coating is being developed to have the inherent ability to detect the chemical changes associated with the onset of corrosion and respond autonomously to indicate it and control it.

  12. Corrosion mechanism of micro-arc oxidation treated biocompatible AZ31 magnesium alloy in simulated body fluid

    Directory of Open Access Journals (Sweden)

    Ying Li

    2014-10-01

    Full Text Available The rapid degradation of magnesium (Mg based alloys has prevented their further use in orthopedic trauma fixation and vascular intervention, and therefore it is essential to investigate the corrosion mechanism for improving the corrosion resistance of these alloys. In this work, the effect of applied voltage on the surface morphology and the corrosion behavior of micro-arc oxidation (MAO with different voltages were carried out to obtain biocompatible ceramic coatings on AZ31 Mg alloy. The effects of applied voltage on the surface morphology and the corrosion behavior of MAO samples in the simulated body fluid (SBF were studied systematically. Scanning electron microscope (SEM and X-ray diffractometer (XRD were employed to characterize the morphologies and phase compositions of coating before and after corrosion. The results showed that corrosion resistance of the MAO coating obtained at 250 V was better than the others in SBF. The dense layer of MAO coating and the corrosion precipitation were the key factors for corrosion behavior. The corrosion of precipitation Mg(OH2 and the calcium phosphate (Ca–P minerals on the surface of MAO coatings could enhance their corrosion resistance effectively. In addition, the mechanism of MAO coated Mg alloys was proposed.

  13. Corrosion mechanism of micro-arc oxidation treated biocompatible AZ31 magnesium alloy in simulated body fluid

    Institute of Scientific and Technical Information of China (English)

    Ying Lia; Fang Lu; Honglong Li; Wenjun Zhu; Haobo Pan; Guoxin Tand; Yonghua Lao; Chengyun Ning; Guoxin Ni

    2014-01-01

    The rapid degradation of magnesium (Mg) based alloys has prevented their further use in orthopedic trauma fixation and vascular intervention, and therefore it is essential to investigate the corrosion mechanism for improving the corrosion resistance of these alloys. In this work, the effect of applied voltage on the surface morphology and the corrosion behavior of micro-arc oxidation (MAO) with different voltages were carried out to obtain biocompatible ceramic coatings on AZ31 Mg alloy. The effects of applied voltage on the surface morphology and the corrosion behavior of MAO samples in the simulated body fluid (SBF) were studied systematically. Scanning electron microscope (SEM) and X-ray diffractometer (XRD) were employed to characterize the morphologies and phase compositions of coating before and after corrosion. The results showed that corrosion resistance of the MAO coating obtained at 250 V was better than the others in SBF. The dense layer of MAO coating and the corrosion precipitation were the key factors for corrosion behavior. The corrosion of precipitation Mg(OH)2 and the calcium phosphate (Ca–P) minerals on the surface of MAO coatings could enhance their corrosion resistance effectively. In addition, the mechanism of MAO coated Mg alloys was proposed.

  14. Reliability and Sensitivity Analysis of Cast Iron Water Pipes for Agricultural Food Irrigation

    Directory of Open Access Journals (Sweden)

    Yanling Ni

    2014-07-01

    Full Text Available This study aims to investigate the reliability and sensitivity of cast iron water pipes for agricultural food irrigation. The Monte Carlo simulation method is used for fracture assessment and reliability analysis of cast iron pipes for agricultural food irrigation. Fracture toughness is considered as a limit state function for corrosion affected cast iron pipes. Then the influence of failure mode on the probability of pipe failure has been discussed. Sensitivity analysis also is carried out to show the effect of changing basic parameters on the reliability and life time of the pipe. The analysis results show that the applied methodology can consider different random variables for estimating of life time of the pipe and it can also provide scientific guidance for rehabilitation and maintenance plans for agricultural food irrigation. In addition, the results of the failure and reliability analysis in this study can be useful for designing of more reliable new pipeline systems for agricultural food irrigation.

  15. Aluminide protective coatings on high–temperature creep resistant cast steel

    Directory of Open Access Journals (Sweden)

    J. Kubicki

    2009-10-01

    Full Text Available This paper presents the results of research on aluminide protective coatings manufactured on high–temperature creep resistant cast steel. The main purpose of these coatings is protection against the high temperature corrosion, especially at high carburizing potential atmosphere. Coatings were obtained on cast steel type G–XNiCrSi36–18 with the following methods: pack cementation, paste method, cast method and slurry cementation. The phase composition, thickness and morphology of coatings were determined. Coatings capacity of carbon diffusion inhibition and thermal shocks resistance of coatings were determined with different methods. It was found, that all of the coatings reduce carbon diffusion in different degree and all coatings liable to degradation in consequence cracking and oxidation. Coating life time is mainly dependent on morphology, phase composition and service condition (thermal shocks first of all.

  16. Effect of rare earths on corrosion resistance of Cu-30Ni alloys in simulated seawater

    Institute of Scientific and Technical Information of China (English)

    毛向阳; 方峰; 蒋建清; 谈荣生

    2009-01-01

    Cu-30Ni-xRE(x=0-0.213 wt.%) alloy was prepared by adding rare earths(RE) in melted Cu-30Ni alloy using metal mould casting method.The effects of RE on corrosion resistance of the alloy in simulated seawater were investigated using optical microscope,scanning electronic microscope with energy-dispersive spectrometer and electrochemical measurement system.The results showed that the corrosion resistance of Cu-30Ni alloy was greatly improved by adding proper amount of RE,whereas excess addition of RE worsened ...

  17. Corrosion behaviours of the dental magnetic keeper complexes made by different alloys and methods

    OpenAIRE

    Wu, Min-Ke; Song, Ning; Liu, Fei; Kou, Liang; Lu, Xiao-Wen; Min WANG; Wang, Hang; Shen, Jie-Fei

    2016-01-01

    The keeper and cast dowel–coping, as a primary component for a magnetic attachment, is easily subjected to corrosion in a wet environment, such as the oral cavity, which contains electrolyte-rich saliva, complex microflora and chewing behaviour and so on. The objective of this in vitro study was to examine the corrosion resistance of a dowel and coping-keeper complex fabricated by finish keeper and three alloys (cobalt–chromium, CoCr; silver–palladium–gold, PdAu; gold–platinum, AuPt) using a ...

  18. 3-dimensional resin casting and imaging of mouse portal vein or intrahepatic bile duct system.

    Science.gov (United States)

    Walter, Teagan J; Sparks, Erin E; Huppert, Stacey S

    2012-10-25

    In organs, the correct architecture of vascular and ductal structures is indispensable for proper physiological function, and the formation and maintenance of these structures is a highly regulated process. The analysis of these complex, 3-dimensional structures has greatly depended on either 2-dimensional examination in section or on dye injection studies. These techniques, however, are not able to provide a complete and quantifiable representation of the ductal or vascular structures they are intended to elucidate. Alternatively, the nature of 3-dimensional plastic resin casts generates a permanent snapshot of the system and is a novel and widely useful technique for visualizing and quantifying 3-dimensional structures and networks. A crucial advantage of the resin casting system is the ability to determine the intact and connected, or communicating, structure of a blood vessel or duct. The structure of vascular and ductal networks are crucial for organ function, and this technique has the potential to aid study of vascular and ductal networks in several ways. Resin casting may be used to analyze normal morphology and functional architecture of a luminal structure, identify developmental morphogenetic changes, and uncover morphological differences in tissue architecture between normal and disease states. Previous work has utilized resin casting to study, for example, architectural and functional defects within the mouse intrahepatic bile duct system that were not reflected in 2-dimensional analysis of the structure(1,2), alterations in brain vasculature of a Alzheimer's disease mouse model(3), portal vein abnormalities in portal hypertensive and cirrhotic mice(4), developmental steps in rat lymphatic maturation between immature and adult lungs(5), immediate microvascular changes in the rat liver, pancreas, and kidney in response in to chemical injury(6). Here we present a method of generating a 3-dimensional resin cast of a mouse vascular or ductal network

  19. Expansion due to the anaerobic corrosion of iron

    Energy Technology Data Exchange (ETDEWEB)

    Smart, N.R.; Rance, A.P.; Fennell, P.A.H. [Serco Assurance, Culham Science Centre (United Kingdom)

    2006-12-15

    The proposed design for a final repository for spent fuel and other long-lived residues in Sweden is based on the multi-barrier principle. The waste will be encapsulated in sealed cylindrical canisters, which will then be placed in vertical storage holes drilled in a series of caverns excavated from the granite bedrock at a depth of about 500 m and surrounded by compacted bentonite clay. The canister design is based on a thick cast inner container, designed to provide mechanical strength and to keep individual fuel bundles at a safe distance from one another, thereby minimising the risk of criticality. The container is fitted inside an inherently corrosion resistant copper overpack that is designed to provide containment over the long timescales required. As part of the safety case for the repository, one of the scenarios being addressed by SKB involves the early mechanical failure of the outer copper overpack, allowing water to enter the outer container and corrode the inner one. One consequence of this failure would be the long-term build up of corrosion product, which could induce stresses in the spent fuel canister. A programme of experimental work was undertaken to investigate the effect of corrosion product formation on the generation of stresses in the outer copper container. This report describes the construction of an apparatus to directly measure the expansion caused by the anaerobic corrosion of ferrous material in a simulated repository environment whilst under representative compressive loads. This apparatus, known as the 'stress cell' consisted of a stack of interleaved carbon steel and copper discs that was subjected to a compressive load simulating the loads expected in a repository and immersed in simulated anoxic groundwater at 69 deg C. The stack was mounted in a rigid frame and a system of levers was used to amplify any expansion caused by corrosion; the expansion of the stack was measured using sensitive displacement transducers

  20. Casting Using A Polystyrene Pattern

    Science.gov (United States)

    Vasquez, Peter; Guenther, Bengamin; Vranas, Thomas; Veneris, Peter; Joyner, Michael

    1993-01-01

    New technique for making metal aircraft models saves significant amount of time and effort in comparison with conventional lost-wax method. Produces inexpensive, effective wind-tunnel models. Metal wind-tunnel model cast by use of polystyrene pattern.

  1. The CAST Time Projection Chamber

    CERN Document Server

    Autiero, D; Cébrian, S; Carmona, J M; Chesi, Enrico Guido; Davenport, M; Delattre, M; Di Lella, L; Formenti, F; Gomez, H; Hasinoff, M; Irastorza, I G; Lakic, B; Luzón, G; Morales, J; Musa, L; Ortiz, A; Placci, A; Rodríguez, A; Ruz, J; Villar, J A; Zioutas, K

    2007-01-01

    One of the three X-ray detectors of the CAST experiment searching for solar axions is a Time Projection Chamber (TPC) with a multi-wire proportional counter (MWPC) as a readout structure. Its design has been optimized to provide high sensitivity to the detection of the low intensity X-ray signal expected in the CAST experiment. A low hardware threshold of 0.8 keV is safely set during normal data taking periods, and the overall efficiency for the detection of photons coming from conversion of solar axions is 62 %. Shielding has been installed around the detector, lowering the background level to 4.10 x 10^-5 counts/cm^2/s/keV between 1 and 10 keV. During phase I of the CAST experiment the TPC has provided robust and stable operation, thus contributing with a competitive result to the overall CAST limit on axion-photon coupling and mass.

  2. Some Theoretical Considerations on Caste

    Directory of Open Access Journals (Sweden)

    Madhusudan Subedi

    2014-05-01

    Full Text Available Caste as a system of social stratification was an encompassing system in the past. There was reciprocal system of exchange goods and services. With time, occupation and mode of generation of livelihood of various caste groups changed, and the traditional form of jajmani system fizzled out. This paper provides an account of changing perspectives of caste relations in social science writing and political discourse. The discourse of caste has been shifted from ritual hierarchy and social discrimination to an instrument to mobilize people for economic and political gain. DOI: http://dx.doi.org/10.3126/dsaj.v7i0.10437 Dhaulagiri Journal of Sociology and Anthropology Vol. 7, 2013; 51-86

  3. Aldosterone and vascular damage.

    Science.gov (United States)

    Duprez, D; De Buyzere, M; Rietzschel, E R; Clement, D L

    2000-06-01

    Although the aldosterone escape mechanism is well known, aldosterone has often been neglected in the pathophysiologic consequences of the activated renin-angiotensin-aldosterone system in arterial hypertension and chronic heart failure. There is now evidence for vascular synthesis of aldosterone aside from its secretion by the adrenal cortex. Moreover, aldosterone is involved in vascular smooth muscle cell hypertrophy and hyperplasia, as well as in vascular matrix impairment and endothelial dysfunction. The mechanisms of action of aldosterone may be either delayed (genomic) or rapid (nongenomic). Deleterious effects of aldosterone leading to vascular target-organ damage include (besides salt and water retention) decreased arterial and venous compliance, increased peripheral vascular resistance, and impaired autonomic vascular control due to baroreflex dysfunction.

  4. Inoculation of chromium white cast iron

    Directory of Open Access Journals (Sweden)

    D. Kopyciński

    2009-01-01

    Full Text Available It has been proved that an addition of boron carbide introduced as an inoculant to the chromium white cast iron changes the structureof castings. Castings after inoculation revealed a different structure with numerous grains. Primary precipitates of chromium carbide also appeared, reducing the mechanical properties of as-cast parts. Properly established heat treatment regime makes chromium iron castings regain their, originally high, mechanical properties.

  5. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng

    2011-01-01

    @@ Vermicular graphite cast iron(VG iron for short in the following sections)is a type of cast iron in which the graphite is intermediate in shape between flake and spheroidal.Compared with the normal flake graphite in grey iron, the graphite in VG iron is shorter and thicker and shows a curved, more rounded shape.Because its outer contour is exactly like a worm, hence it is called vermicular graphite.

  6. Agile Manufacturing Development of Castings

    Science.gov (United States)

    2007-11-02

    responsible for con- verting the available 2D CATIA casting design into a 3D Pro/Engineering geometric model of the casting, for use by Clinkenbeard...changes to the draw- ings. MWM. As the part designer, MWM reviewed and evalu- ated proposed changes to the design. MWM also updated the CATIA ...creation of solid models of the cores and molds, using IGES translations of the CATIA files secured from MWM through GE Transportation Sys- tems. Due

  7. Light metal compound casting

    Institute of Scientific and Technical Information of China (English)

    Konrad; J.; M.; PAPIS; Joerg; F.; LOEFFLER; Peter; J.; UGGOWITZER

    2009-01-01

    ‘Compound casting’simplifies joining processes by directly casting a metallic melt onto a solid metal substrate. A continuously metallurgic transition is very important for industrial applications, such as joint structures of spaceframe constructions in transport industry. In this project, ‘compound casting’ of light metals is investigated, aiming at weight-saving. The substrate used is a wrought aluminium alloy of type AA5xxx, containing magnesium as main alloying element. The melts are aluminium alloys, containing various alloying elements (Cu, Si, Zn), and magnesium. By replacing the natural oxygen layer with a zinc layer, the inherent wetting difficulties were avoided, and compounds with flawless interfaces were successfully produced (no contraction defects, cracks or oxides). Electron microscopy and EDX investigations as well as optical micrographs of the interfacial areas revealed their continu- ously metallic constitution. Diffusion of alloying elements leads to heat-treatable microstructures in the vicinity of the joining interfaces in Al-Al couples. This permits significant variability of mechanical properties. Without significantly cutting down on wettability, the formation of low-melting intermetallic phases (Al3Mg2 and Al12Mg17 IMPs) at the interface of Al-Mg couples was avoided by applying a protective coating to the substrate.

  8. Vascular Cognitive Impairment.

    Science.gov (United States)

    Dichgans, Martin; Leys, Didier

    2017-02-03

    Cerebrovascular disease typically manifests with stroke, cognitive impairment, or both. Vascular cognitive impairment refers to all forms of cognitive disorder associated with cerebrovascular disease, regardless of the specific mechanisms involved. It encompasses the full range of cognitive deficits from mild cognitive impairment to dementia. In principle, any of the multiple causes of clinical stroke can cause vascular cognitive impairment. Recent work further highlights a role of microinfarcts, microhemorrhages, strategic white matter tracts, loss of microstructural tissue integrity, and secondary neurodegeneration. Vascular brain injury results in loss of structural and functional connectivity and, hence, compromise of functional networks within the brain. Vascular cognitive impairment is common both after stroke and in stroke-free individuals presenting to dementia clinics, and vascular pathology frequently coexists with neurodegenerative pathology, resulting in mixed forms of mild cognitive impairment or dementia. Vascular dementia is now recognized as the second most common form of dementia after Alzheimer's disease, and there is increasing awareness that targeting vascular risk may help to prevent dementia, even of the Alzheimer type. Recent advances in neuroimaging, neuropathology, epidemiology, and genetics have led to a deeper understanding of how vascular disease affects cognition. These new findings provide an opportunity for the present reappraisal of vascular cognitive impairment. We further briefly address current therapeutic concepts.

  9. Scanning reference electrode techniques in localized corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Isaacs, H.S.; Vyas, B.

    1979-04-01

    The principles, advantages, and implementations of scanning reference electrode techniques are reviewed. Data related to pitting, intergranular corrosion, welds and stress corrosion cracking are presented. The technique locates the position of localized corrosion and can be used to monitor the development of corrosion and changes in the corrosion rate under a wide range of conditions.

  10. Corrosion Evaluation and Corrosion Control of Steam Generators

    Energy Technology Data Exchange (ETDEWEB)

    Maeng, W. Y.; Kim, U. C.; Sung, K. W.; Na, J. W.; Lee, Y. H.; Lee, D. H.; Kim, K. M

    2008-06-15

    Corrosion damage significantly influences the integrity and efficiency of steam generator. Corrosion problems of steam generator are unsolved issues until now even though much effort is made around world. Especially the stress corrosion cracking of heat exchange materials is the first issue to be solved. The corrosion protection method of steam generator is important and urgent for the guarantee of nuclear plant's integrity. The objectives of this study are 1) to evaluate the corrosion properties of steam generator materials, 2) to optimize the water chemistry of steam generator and 3) to develop the corrosion protection method of primary and secondary sides of steam generator. The results will be reflected to the water chemistry guideline for improving the integrity and efficiency of steam generator in domestic power plants.

  11. EVOLUTION OF AS-CAST MICROSTRUCTURES OF 356 ALUMINIUM ALLOY CAST BY LIQUIDUS CASTING

    Institute of Scientific and Technical Information of China (English)

    J. Dong; G.M. Lu; J.Z. Cui; Z.H. Zhao

    2003-01-01

    A new method (liquidus casting) was used for 356 Al alloy semi-solid slurry mak-ing. The structures of 356 Al alloy cast by a Fe mould and semi-continuous castingmachine at different temperatures were investigated. How the globular grains formwas also discussed. The results show that either being cast by single Fe mould orsemi-continuous machine, the microstructures are not conventional dendrites but fineand net-globular grains. The average grain size is smaller than 30μm and suitableenough for thixoforming, meanwhile it can improve the mechanical properties of fol-lowing products. Under the suitable casting velocity and cooling intensity, most ofglobal grains prolong their global growth and collide with each other before dendriticgrowth because of the large amount of the nucleation sites.

  12. Corrosion Behaviour of Heat - Treated Al-6063/ SiCp Composites Immersed in 5 wt% NaCl Solution

    Directory of Open Access Journals (Sweden)

    Kenneth ALANEME

    2011-06-01

    Full Text Available The influence of SiC volume percent and temper conditions (namely, as-cast, solutionized, and artificial age hardening at 180°C and 195°C on the corrosion behaviour of Al (6063 composites and its monolithic alloy immersed in 5wt% NaCl solution has been investigated. Al (6063 - SiC particulate composites containing 6, 12 and 15 volume percent SiC were produced by premixing the SiC particles with borax additive and then adopting two step stir casting. Mass loss and corrosion rate measurements were utilized as criteria for evaluating the corrosion behaviour of the composites. The results show that the corrosion susceptibility of the Al (6063 - SiCp composites was higher than that of the monolithic alloy, and for most cases the corrosion rate of the composites increased with increase in volume percent of SiC. However, it was discovered that the nature of the passive films formed on the composites was sufficiently stable to reduce significantly the corrosion rate of the composites after 13days of immersion. This trend was observed to be consistent for all heat-treatment conditions utilized.

  13. Effect of microstructure on the corrosion and deformation behavior of a newly developed 6Mn-5Cr-1.5Cu corrosion-resistant white iron

    Science.gov (United States)

    Rao, P. N. V. R. S. S. V. Prasada; Patwardhan, A. K.; Jain, N. C.

    1993-02-01

    An experimental study has been made of the effect of heat treatment on the transformation behavior of a 4.8 pct Cr white iron, alloyed with 6 pct Mn and 1.5 pct Cu, by employing optical metallography, X-ray diffractometry, and differential thermal analysis (DTA) techniques, with a view to assess the suitability of the different microstructures in resisting aqueous corrosion. The matrix microstructure in the as-cast condition, comprising pearlite + bainite/martensite, transformed to austenite on heat-treating at all the temperatures between 900 °C and 1050 °C. Increasing the soaking period at each of the heat-treating temperatures led to an increase in the volume fraction and stability of austenite. M3C was the dominant carbide present in the as-cast condition. On heat-treating, different carbides formed: M23C6 carbide was present on heat-treating at 900 °C and 950 °C; on heat-treating at 1000 °C, M7C3 formed and persisted even on heattreating at 1050 °C. The possible formation of M5C2 carbide in the as-cast and heat-treated conditions (900 °C and 950 °C) is also indicated. Dispersed carbides (DC), present in austenite up to 950 °C, mostly comprised M3C and M5C2. On stress relieving of the heat-treated samples, M7C3-type DC also formed. The hardness changes were found to be consistent with the micro-structural changes occurring on heat-treating. The as-cast state was characterized by a reasonable resistance to corrosion in 5 pct NaCl solution. On heat-treating, the corrosion resistance improved over that in the as-cast state. After 4 hours soaking, increasing the temperature from 900 °C to 1050 °C led to an improvement in corrosion resistance. However, after 10 hours soaking, corrosion resistance decreased on increasing the temperature from 900 °C to 950 °C and improved thereafter on increasing the heat-treating temperature. Deformation behavior responded to the microstructure on similar lines as the corrosion behavior. Although in an early stage of

  14. Microvascularization on collared peccary placenta: a microvascular cast study [corrected] in late pregnancy.

    Science.gov (United States)

    Santos, Tatiana Carlesso; Oliveira, Moacir Franco; Dantzer, Vibeke; Miglino, Maria Angélica

    2012-07-01

    The microvascularization of the collared peccary (Tayassu tajacu) placenta was studied by vascular casts and immunolocalization of α-smooth muscle actin and vimentin, to identify the three dimensional organization and vascular flow interrelation in the microvasculature between the maternal and fetal compartments of the placentae. The immunolocalization of vimentin in the vascular endothelium and in the smooth muscle cells of blood vessels showed indented capillaries along the uterine epithelium and the trophoblast at the sides of complementary maternal and fetal microfolds, or rugae. This confers the three-dimensional structure observed in vascular casts. On the maternal side, casts demonstrated uterine folds coated by with primary and secondary ridges, and by areolae dispersed between these ridges. The arteriole runs through the center/middle of ridges, branching at the top into a microvascular network wall in a basket-like fashion. At the base of these baskets venules were formed. On the fetal side, arterioles branched centrally in the fetal rugae into a capillary network in a bulbous form, complementary to the opposite maternal depressions forming the baskets. At the base of the bulbous protrusions, the fetal venules arise. The blood vessel orientation in the materno-fetal interface of the placentae of collared peccaries suggests a blood flow pattern of the type countercurrent to cross current. The same pattern has been reported in domestic swine demonstrating that, even after 38 million years, the Tayassuidae and Suidae families exhibit similar placental morphology, which is here characterized at the microvascular level.

  15. Untouchable castes of Uttar Pradesh

    Directory of Open Access Journals (Sweden)

    Kharinin Artem Igorevich

    2015-04-01

    Full Text Available The Untouchable Castes of Uttar Pradesh are examined in this article. This region is one of the most populated in India. Also it is one of the most social mixed-composed in whole State. That’s why main conclusions which were made on this material can be extrapolated to all social space of country. The authors choose four ethno-caste groups, which represent the majority in untouchables and the three smallest in jaties. Their positions in regional hierarchy and economic specialization are analyzed in detail. There are a lot of information about their number, social structure, literacy rating, endogamy, day-to-day practices, customs and other features. Special accents were pointed on mind orientation of their elites toward integration in modern society or, conversely, toward the conservation of traditional forms of existence. The issues of origin and social evolution of untouchable castes of Uttar Pradesh are examined. There is assessment of castes’ sanskritization or other forms of social selfdevelopment. The quality of “scheduled” castes social environment is analyzed. As a marks of its positiveness the data about discrimination untouchables from other social groups and degree of political representativeness of “scheduled” castes, accessibility of education and labour were chosen. The conclusions were made about development degree of some castes. The factors that play role in positive changes in contemporary conditions were determined. The authors put forward their own hypothesis of future development of untouchable castes in Uttar Pradesh. Empiric base of this article was established on sources that have Indian origin and historical and social research of outstanding western indologies.

  16. Development of vacuum die-casting process

    Institute of Scientific and Technical Information of China (English)

    Masashi Uchida

    2009-01-01

    The vacuum die-casting process, started 25 years ago in Japan, has been widely applied. This technology contributes very much to improvement of castings quality. The main factor causing the defects of die castings is the trapped air in the mold cavity, while the key technology of vacuum die-casting process is to avoid the trapped air effectively by evacuating the cavity before casting. At the same time, due to the shot speed and the casting pressure reduced in half, the service life of the die is prolonged and the productivity is enhanced, as well. Vacuum die-casting process is of great significance in improving the die castings quality and making up the shortcomings of super-high-speed shot casting.

  17. Corrosion resistant coating

    Science.gov (United States)

    Wrobleski, Debra A.; Benicewicz, Brian C.; Thompson, Karen G.; Bryan, Coleman J.

    1997-01-01

    A method of protecting a metal substrate from corrosion including coating a metal substrate of, e.g., steel, iron or aluminum, with a conductive polymer layer of, e.g., polyaniline, coating upon said metal substrate, and coating the conductive polymer-coated metal substrate with a layer of a topcoat upon the conductive polymer coating layer, is provided, together with the resultant coated article from said method.

  18. CORROSION PROTECTION OF ALUMINUM

    Science.gov (United States)

    Dalrymple, R.S.; Nelson, W.B.

    1963-07-01

    Treatment of aluminum-base metal surfaces in an autoclave with an aqueous chromic acid solution of 0.5 to 3% by weight and of pH below 2 for 20 to 50 hrs at 160 to 180 deg C produces an extremely corrosion-resistant aluminum oxidechromium film on the surface. A chromic acid concentration of 1 to 2% and a pH of about 1 are preferred. (D.C.W.)

  19. Nuclear corrosion science and engineering

    CERN Document Server

    2012-01-01

    Understanding corrosion mechanisms, the systems and materials they affect, and the methods necessary for accurately measuring their incidence is of critical importance to the nuclear industry for the safe, economic and competitive running of its plants. This book reviews the fundamentals of nuclear corrosion. Corrosion of nuclear materials, i.e. the interaction between these materials and their environments, is a major issue for plant safety as well as for operation and economic competitiveness. Understanding these corrosion mechanisms, the systems and materials they affect, and the methods to accurately measure their incidence is of critical importance to the nuclear industry. Combining assessment techniques and analytical models into this understanding allows operators to predict the service life of corrosion-affected nuclear plant materials, and to apply the most appropriate maintenance and mitigation options to ensure safe long term operation. This book critically reviews the fundamental corrosion mechani...

  20. Corrosion inhibitors from expired drugs.

    Science.gov (United States)

    Vaszilcsin, Nicolae; Ordodi, Valentin; Borza, Alexandra

    2012-07-15

    This paper presents a method of expired or unused drugs valorization as corrosion inhibitors for metals in various media. Cyclic voltammograms were drawn on platinum in order to assess the stability of pharmaceutically active substances from drugs at the metal-corrosive environment interface. Tafel slope method was used to determine corrosion rates of steel in the absence and presence of inhibitors. Expired Carbamazepine and Paracetamol tablets were used to obtain corrosion inhibitors. For the former, the corrosion inhibition of carbon steel in 0.1 mol L(-1) sulfuric acid solution was about 90%, whereas for the latter, the corrosion inhibition efficiency of the same material in the 0.25 mol L(-1) acetic acid-0.25 mol L(-1) sodium acetate buffer solution was about 85%.

  1. Automated methods of corrosion measurement

    DEFF Research Database (Denmark)

    Andersen, Jens Enevold Thaulov; Bech-Nielsen, Gregers; Reeve, John Ch

    1997-01-01

    Measurements of corrosion rates and other parameters connected with corrosion processes are important, first as indicators of the corrosion resistance of metallic materials and second because such measurements are based on general and fundamental physical, chemical, and electrochemical relations....... Hence improvements and innovations in methods applied in corrosion research are likeliy to benefit basic disciplines as well. A method for corrosion measurements can only provide reliable data if the beckground of the method is fully understood. Failure of a method to give correct data indicates a need...... to revise assumptions regarding the basis of the method, which sometimes leads to the discovery of as-yet unnoticed phenomena. The present selection of automated methods for corrosion measurements is not motivated simply by the fact that a certain measurement can be performed automatically. Automation...

  2. Corrosion-resistant metallic coatings

    Directory of Open Access Journals (Sweden)

    F. Presuel-Moreno

    2008-10-01

    Full Text Available We describe recent computational and experimental studies on the corrosion properties of metallic coatings that can be tailored (tuned to deliver up to three corrosion-inhibiting functions to an underlying substrate. Attributes are tuned by a selection of alloy compositions and nanostructures, ideally in alloy systems that offer flexibility of choice to optimize the corrosion-resisting properties. An amorphous Al-based coating is tuned for corrosion protection by on-demand release of ionic inhibitors to protect defects in the coating, by formation of an optimized barrier to local corrosion in Cl− containing environments, as well as by sacrificial cathodic prevention. Further progress in this field could lead to the design of the next generation of adaptive or tunable coatings that inhibit corrosion of underlying substrates.

  3. Poikiloderma vasculare atrophicans

    Directory of Open Access Journals (Sweden)

    Padmavathy L

    1994-01-01

    Full Text Available A 65 year old lady presented with generalised pruritus and discolouration of skin and mucous membranes of 5 years duration. The histopathology from the cutaneous lesions revealed features suggestive of poikiloderma vasculare atrophicans (PVA. Investigations did not reveal any underlying connective tissue disease,lymphoma or systemic disease. A diagnosis of idiopathic poikiloderma vasculare atrophicans was made.

  4. Corrosion in supercritical fluids

    Energy Technology Data Exchange (ETDEWEB)

    Propp, W.A.; Carleson, T.E.; Wai, Chen M.; Taylor, P.R.; Daehling, K.W.; Huang, Shaoping; Abdel-Latif, M.

    1996-05-01

    Integrated studies were carried out in the areas of corrosion, thermodynamic modeling, and electrochemistry under pressure and temperature conditions appropriate for potential applications of supercritical fluid (SCF) extractive metallurgy. Carbon dioxide and water were the primary fluids studied. Modifiers were used in some tests; these consisted of 1 wt% water and 10 wt% methanol for carbon dioxide and of sulfuric acid, sodium sulfate, ammonium sulfate, and ammonium nitrate at concentrations ranging from 0.00517 to 0.010 M for the aqueous fluids. The materials studied were Types 304 and 316 (UNS S30400 and S31600) stainless steel, iron, and AISI-SAE 1080 (UNS G10800) carbon steel. The thermodynamic modeling consisted of development of a personal computer-based program for generating Pourbaix diagrams at supercritical conditions in aqueous systems. As part of the model, a general method for extrapolating entropies and related thermodynamic properties from ambient to SCF conditions was developed. The experimental work was used as a tool to evaluate the predictions of the model for these systems. The model predicted a general loss of passivation in iron-based alloys at SCF conditions that was consistent with experimentally measured corrosion rates and open circuit potentials. For carbon-dioxide-based SCFs, measured corrosion rates were low, indicating that carbon steel would be suitable for use with unmodified carbon dioxide, while Type 304 stainless steel would be suitable for use with water or methanol as modifiers.

  5. Corrosion detection by induction

    Science.gov (United States)

    Roddenberry, Joshua L.

    Bridges in Florida are exposed to high amounts of humidity due to the state's geography. This excess moisture results in a high incidence of corrosion on the bridge's steel support cables. Also, the inclusion of ineffective waterproofing has resulted in additional corrosion. As this corrosion increases, the steel cables, responsible for maintaining bridge integrity, deteriorate and eventually break. If enough of these cables break, the bridge will experience a catastrophic failure resulting in collapse. Repairing and replacing these cables is very expensive and only increases with further damage. As each of the cables is steel, they have strong conductive properties. By inducing a current along each group of cables and measuring its dissipation over distance, a picture of structural integrity can be determined. The purpose of this thesis is to prove the effectiveness of using electromagnetic techniques to determine cable integrity. By comparing known conductive values (determined in a lab setting) to actual bridge values, the tester will be able to determine the location and severity of any damage, if present.

  6. Corrosion of bio implants

    Indian Academy of Sciences (India)

    U Kamachi Mudali; T M Sridhar; Baldev Raj

    2003-06-01

    Chemical stability, mechanical behaviour and biocompatibility in body fluids and tissues are the basic requirements for successful application of implant materials in bone fractures and replacements. Corrosion is one of the major processes affecting the life and service of orthopaedic devices made of metals and alloys used as implants in the body. Among the metals and alloys known, stainless steels (SS), Co–Cr alloys and titanium and its alloys are the most widely used for the making of biodevices for extended life in human body. Incidences of failure of stainless steel implant devices reveal the occurrence of significant localised corroding viz., pitting and crevice corrosion. Titanium forms a stable TiO2 film which can release titanium particles under wear into the body environment. To reduce corrosion and achieve better biocompatibility, bulk alloying of stainless steels with titanium and nitrogen, surface alloying by ion implantation of stainless steels and titanium and its alloys, and surface modification of stainless steel with bioceramic coatings are considered potential methods for improving the performance of orthopaedic devices. This review discusses these issues in depth and examines emerging directions.

  7. Non-Magnetic, Tough, Corrosion- and Wear-Resistant Knives From Bulk Metallic Glasses and Composites

    Science.gov (United States)

    Hoffman, Douglas C.; Potter, Benjamin

    2013-01-01

    Quality knives are typically fabricated from high-strength steel alloys. Depending on the application, there are different requirements for mechanical and physical properties that cause problems for steel alloys. For example, diver's knives are generally used in salt water, which causes rust in steel knives. Titanium diver's knives are a popular alternative due to their salt water corrosion resistance, but are too soft to maintain a sharp cutting edge. Steel knives are also magnetic, which is undesirable for military applications where the knives are used as a tactical tool for diffusing magnetic mines. Steel is also significantly denser than titanium (8 g/cu cm vs. 4.5 g/cu cm), which results in heavier knives for the same size. Steel is hard and wear-resistant, compared with titanium, and can keep a sharp edge during service. A major drawback of both steel and titanium knives is that they must be ground or machined into the final knife shape from a billet. Since most knives have a mirrored surface and a complex shape, manufacturing them is complex. It would be more desirable if the knife could be cast into a net or near-net shape in a single step. The solution to the deficiencies of titanium, steel, and ceramic knives is to fabricate them using bulk metallic glasses (or composites). These alloys can be cast into net or near-net shaped knives with a combination of properties that exceed both titanium and steel. A commercially viable BMG (bulk metallic glass) or composite knife is one that exhibits one or all of the following properties: It is based on titanium, has a self-sharpening edge, can retain an edge during service, is hard, is non-magnetic, is corrosion-resistant against a variety of corrosive environments, is tough (to allow for prying), can be cast into a net-shape with a mirror finish and a complex shape, has excellent wear resistance, and is low-density. These properties can be achieved in BMG and composites through alloy chemistry and processing. For

  8. Automated Methods of Corrosion Measurements

    DEFF Research Database (Denmark)

    Andersen, Jens Enevold Thaulov

    1997-01-01

    electrochemical measurements as well as elemental analysis look very promising for elucidating corrosion reaction mechanisms. The study of initial surface reactions at the atomic or submicron level is becoming an important field of research in the understanding of corrosion processes. At present, mainly two...... scanning microscope techniques are employed investigating corrosion processes, and usually in situ: in situ scanning tunneling microscopy (in situ STM) and in situ scanning force microscopy (in situ AFM). It is these techniques to which attention is directed here....

  9. As-Cast Acicular Ductile Aluminum Cast Iron

    Institute of Scientific and Technical Information of China (English)

    S M Mostafavi Kashani; S M A Boutorabi

    2009-01-01

    The effects of nickel (2.2%)and molybdenum (0.6%)additions on the kinetics, microstructure, and me-chanical properties of ductile aluminum cast iron were studied under the as-cast and tempered conditions. Test bars machined from cast to size samples were used for mechanical and metallurgical studies. The results showed that adding nickel and molybdenum to the base iron produced an upper bainitic structure, resulting in an increase in strength and hardness. The same trend was shown when the test bars were tempered at 300 ℃ in the range of 300℃ to 400 ℃. The elongation increased with increasing the temperature from 300 ℃ to 400 ℃. The carbon content of the retained austenite also increased with increasing the temperature. The results also showed that the kinetics, mi-crostructure, and mechanical properties of this iron were similar to those of Ni-Mo alloyed silicon ductile iron.

  10. [Vascular factors in glaucoma].

    Science.gov (United States)

    Mottet, B; Aptel, F; Geiser, M; Romanet, J P; Chiquet, C

    2015-12-01

    The exact pathophysiology of glaucoma is not fully understood. Understanding of the vascular pathophysiology of glaucoma requires: knowing the techniques for measuring ocular blood flow and characterizing the topography of vascular disease and the mechanisms involved in this neuropathy. A decreased mean ocular perfusion pressure and a loss of vascular autoregulation are implicated in glaucomatous disease. Early decrease in ocular blood flow has been identified in primary open-angle glaucoma and normal pressure glaucoma, contributing to the progression of optic neuropathy. The vascular damage associated with glaucoma is present in various vascular territories within the eye (from the ophthalmic artery to the retina) and is characterized by a decrease in basal blood flow associated with a dysfunction of vasoregulation.

  11. Panel report on corrosion in energy systems

    Energy Technology Data Exchange (ETDEWEB)

    None

    1979-06-01

    Corrosion problems in high-temperature (non aqueous) energy systems, corrosion in aqueous energy systems and institutional problems inhibiting the development of corrosion science and engineering are discussed. (FS)

  12. Mechanisms of metal dusting corrosion

    DEFF Research Database (Denmark)

    Hummelshøj, Thomas Strabo

    In this thesis the early stages of metal dusting corrosion is addressed; the development of carbon expanded austenite, C, and the decomposition hereof into carbides. Later stages of metal dusting corrosion are explored by a systematic study of stainless steel foils exposed to metal dusting...... influence of oxygen and carbon on the metal dusting corrosion is explored. The results indicate that exposure to metal dusting conditions have a detrimental effect on the resistance against oxidation and, conversely, that exposure to oxidation has a detrimental effect on the resistance towards metal dusting....... Consequently, a combination of carburizing and oxidizing conditions has a strong mutual catalyzing effect on the metal dusting corrosion....

  13. Research progress on squeeze casting in China

    Institute of Scientific and Technical Information of China (English)

    Li Yuanyuan; Zhang Weiwen; Zhao Haidong; You Dongdong; Zhang Datong; Shao Ming; Zhang Wen

    2014-01-01

    Squeeze casting is a technology with short route, high efficiency and precise forming, possessing features of casting and plastic processing. It is widely used to produce high performance metallic structural parts. As energy conservation and environmental protection concerns have risen, lightweight and high performance metal parts are urgently needed, which accelerated the development of squeeze casting technology over the past two decades in China. In this paper, research progress on squeeze casting aloys, typical parts manufacturing and development of squeeze casting equipment in China are introduced. The future trend and development priorities of squeeze casting are discussed.

  14. Effect of Heat Treatment on Corrosion Behaviors of Mg-5Y-1.5Nd Alloys

    Directory of Open Access Journals (Sweden)

    Xiumin Ma

    2016-01-01

    Full Text Available Corrosion behavior of Mg-5Y-1.5Nd alloy was investigated after heat treatment. The microstructure and precipitation were studied by scanning electron microscope (SEM and energy dispersive spectrometer (EDS. The weight loss rates of different samples were arranged as T6-24 h>T6-6 h>T6-14 h>as-cast>T4. The open circuit potential (OCP showed that T4 sample had a more positive potential than that of other samples. The potentiodynamic polarization curves showed that the T6-24 h sample had the highest corrosion current density of 245.362 μA·cm−2, whereas the T4 sample had the lowest at 52.164 μA·cm−2. The EIS results confirmed that the heat treatment reduced the corrosion resistance for Mg-5Y-1.5Nd alloy, because the precipitations acted as the cathode of electrochemical reactions to accelerate the corrosion process. The corrosion rates of different samples were mainly determined by the amount and distribution of the precipitations. The precipitations played dual roles that depended on the amount and distribution. The presence of the phase in the alloys could deteriorate the corrosion performance as it could act as an effective galvanic cathode. Otherwise, a fine and homogeneous phase appeared to be a better anticorrosion barrier.

  15. Biliary Cast Syndrome: Hepatic Artery Resistance Index, Pathological Changes, Morphology and Endoscopic Therapy

    Directory of Open Access Journals (Sweden)

    Hu Tian

    2015-01-01

    Full Text Available Background: Biliary cast syndrome (BCS was a postoperative complication of orthotopic liver transplantation (OLT, and the reason for BSC was considered to relate with ischemic type biliary lesions. This study aimed to evaluate the relationship between BCS following OLT and the hepatic artery resistance index (HARI, and to observe pathological changes and morphology of biliary casts. Methods: Totally, 18 patients were diagnosed with BCS by cholangiography following OLT using choledochoscope or endoscopic retrograde cholangiopancreatography. In addition, 36 patients who did not present with BCS in the corresponding period had detectable postoperative HARI on weeks 1, 2, 3 shown by color Doppler flow imaging. The compositions of biliary casts were analyzed by pathological examination and scanning electron microscopy. Results: HARI values of the BCS group were significantly decreased as compared with the non-BCS group on postoperative weeks 2 and 3 (P 1 (OR = 1.300; 1.223; and 1.889, respectively. The OR of HARI 3 was statistically significant (OR = 1.889; 95% confidence interval = 1.166-7.490; P = 0.024. The compositions of biliary casts were different when bile duct stones were present. Furthermore, vascular epithelial cells were found by pathological examination in biliary casts. Conclusions: HARI may possibly serve as an independent risk factor and early predictive factor of BCS. Components and formation of biliary casts and bile duct stones are different.

  16. Energy Consumption of Die Casting Operations

    Energy Technology Data Exchange (ETDEWEB)

    Jerald Brevick; clark Mount-Campbell; Carroll Mobley

    2004-03-15

    Molten metal processing is inherently energy intensive and roughly 25% of the cost of die-cast products can be traced to some form of energy consumption [1]. The obvious major energy requirements are for melting and holding molten alloy in preparation for casting. The proper selection and maintenance of melting and holding equipment are clearly important factors in minimizing energy consumption in die-casting operations [2]. In addition to energy consumption, furnace selection also influences metal loss due to oxidation, metal quality, and maintenance requirements. Other important factors influencing energy consumption in a die-casting facility include geographic location, alloy(s) cast, starting form of alloy (solid or liquid), overall process flow, casting yield, scrap rate, cycle times, number of shifts per day, days of operation per month, type and size of die-casting form of alloy (solid or liquid), overall process flow, casting yield, scrap rate, cycle times, number of shifts per day, days of operation per month, type and size of die-casting machine, related equipment (robots, trim presses), and downstream processing (machining, plating, assembly, etc.). Each of these factors also may influence the casting quality and productivity of a die-casting enterprise. In a die-casting enterprise, decisions regarding these issues are made frequently and are based on a large number of factors. Therefore, it is not surprising that energy consumption can vary significantly from one die-casting enterprise to the next, and within a single enterprise as function of time.

  17. CAST Physics Proposal to SPSC

    CERN Document Server

    CAST, Collaboration

    2011-01-01

    The CAST experiment has the potential to search for solar axions (dark matter particle candidates) or other particles with similar coupling. E.g., paraphtons (Hidden Sector), chameleons (dark energy), while considering the possibility whether CAST could be transformed to an antenna for relic axions with rest mass up to 0.1 to 1meV. While axion searches suggest detectors with lower background, paraphoton and chameleon searches require detectors with sub-keV threshold energy and the use of transparent windows in front of the Micromegas detectors, which cover 3 out of the 4 CAST magnet exits. Ongoing theoretical estimates and experimental investigations will define the priorities of the suggested 4 physics items of this proposal for the period 2012-2014.

  18. Archaeological analogs and corrosion; Analogues archeologiques et corrosion

    Energy Technology Data Exchange (ETDEWEB)

    David, D

    2008-07-01

    In the framework of the high level and long life radioactive wastes disposal deep underground, the ANDRA built a research program on the material corrosion. In particular they aim to design containers for a very long time storage. Laboratory experiments are in progress and can be completed by the analysis of metallic archaeological objects and their corrosion after hundred years. (A.L.B.)

  19. Civil Engineering Corrosion Control. Volume 1. Corrosion Control - General

    Science.gov (United States)

    1975-01-01

    pipes, so accelerated corrosion occurs there. Small corrosion cells may result from differential aeration on pumps or sludge digesters under rust...and cables Transmission towers Shielding inside communication cables Lamp poles 1 Also used ’extensively in chemical, rutber, soap, brewery, dairy ...Inconel Applications Type of Application Materials Being Handled Evaporators concentration or magnesium chloride (tubes) Fermentation tanks Processing of

  20. Mitigation of Corrosion on Magnesium Alloy by Predesigned Surface Corrosion

    Science.gov (United States)

    Zhang, Xuming; Wu, Guosong; Peng, Xiang; Li, Limin; Feng, Hongqing; Gao, Biao; Huo, Kaifu; Chu, Paul K.

    2015-11-01

    Rapid corrosion of magnesium alloys is undesirable in structural and biomedical applications and a general way to control corrosion is to form a surface barrier layer isolating the bulk materials from the external environment. Herein, based on the insights gained from the anticorrosion behavior of corrosion products, a special way to mitigate aqueous corrosion is described. The concept is based on pre-corrosion by a hydrothermal treatment of Al-enriched Mg alloys in water. A uniform surface composed of an inner compact layer and top Mg-Al layered double hydroxide (LDH) microsheet is produced on a large area using a one-step process and excellent corrosion resistance is achieved in saline solutions. Moreover, inspired by the super-hydrophobic phenomenon in nature such as the lotus leaves effect, the orientation of the top microsheet layer is tailored by adjusting the hydrothermal temperature, time, and pH to produce a water-repellent surface after modification with fluorinated silane. As a result of the trapped air pockets in the microstructure, the super-hydrophobic surface with the Cassie state shows better corrosion resistance in the immersion tests. The results reveal an economical and environmentally friendly means to control and use the pre-corrosion products on magnesium alloys.

  1. WEAR-RESISTANCE OF CHROMIC CAST IRONS OF EUTECTIC COMPOSITION

    Directory of Open Access Journals (Sweden)

    K. E. Baranovskij

    2009-01-01

    Full Text Available Casting of wear-resistant chrome cast irons in combined molds and iron chills is studied. Application of these ways of casting results in blending of carbides and increasing of hardness of castings.

  2. Corrosion Activity on CFRP-Strengthened RC Piles of High-Pile Wharf in a Simulated Marine Environment

    Directory of Open Access Journals (Sweden)

    Ning Zhuang

    2017-01-01

    Full Text Available We report test results from an experimental study to investigate the effectiveness of carbon fiber-reinforced polymer (CFRP against reinforcing steel bar corrosion. Twelve reinforced-concrete pile specimens of 180 mm square by 1,600 mm long were cast. Three pile specimens were corroded to 5% steel mass loss and then strengthened with CFRP sheets; four specimens were strengthened by using CFRP sheets, whereas the remaining five specimens were not strengthened. The specimens were placed in a simulated marine environment, and corrosion was induced by an impressed current technique. At different theoretical corrosion degrees, nondestructive tests were performed to investigate the corrosion activity of the pile specimens, and destructive tests were performed to determine reinforcing steel bar mass loss. Based on the findings, the effectiveness of the CFRP-strengthened RC piles under aggressive marine environmental conditions was established.

  3. Longitudinal Mechanical Properties of Small-Diameter Polyurethane Vascular Graft Reinforced by Tubular Knitted Fabric

    Institute of Scientific and Technical Information of China (English)

    ZHOU Fei; XU Wei-lin; OUYANG Chen-xi; LIU Xiu-ying; XU Hai-ye; YAO Mu

    2008-01-01

    The vascular graft with 4 nun diameter was prepared by casting one layer of polyurethane (PU) film onto the knitting tubular fabric as the reinforced support. The effects of different PU content and wall thickness on the longitudinal mechanical properties of vascular graft were investigated. The breaking elongation, breaking force, initial modulus and breaking work were studied. The results showed that the longitudinal mechanical properties of vascular graft were enhanced as the content of polyurethane increased, which resulted from the combination of PU excellent elasticity and fabric preferable strength.

  4. Wear resistance and corrosion resistance of VCp particle reinforced stainless steel composites

    Institute of Scientific and Technical Information of China (English)

    YAO Xiu-rong; HAN Jie-cai; ZUO Hong-bo; LIU Zhao-jing; LI Feng-zhen; REN Shan-zhi

    2005-01-01

    The VCp reinforced stainless steel composite was produced by in-situ reaction casting. The composite was tested for its wear resistance under the wet abrasive condition and corrosion resistance, compared with the wear-resistant white iron and stainless steel. The results show that the wear resistance of the composite is slightly inferior to that of the white iron, but much better than that of the stainless steel under the wet grinding abrasive condition. The corrosion resistance of the composite is much better than that of the white iron in the acid medium,and a little worse than that of the stainless steel. Thus the composite exhibits superior properties of wear resistance and corrosion resistance.

  5. Microstructure and corrosion behavior of binary titanium alloys with beta-stabilizing elements.

    Science.gov (United States)

    Takada, Y; Nakajima, H; Okuno, O; Okabe, T

    2001-03-01

    Binary titanium alloys with the beta-stabilizing elements of Co, Cr, Cu, Fe, Mn and Pd (up to 30%) and Ag (up to 45%) were examined through metallographic observation and X-ray diffractometry to determine whether beta phases that are advantageous for dental use could be retained. Corrosion behavior was also investigated electrochemically and discussed thermodynamically. Some cast alloys with Co, Cr, Fe, Mn, and Pd retained the beta phase, whereas those with Ag and Cu had no beta phase. In some alloys, an intermetallic compound formed, based on information from the phase diagram. The corrosion resistance deteriorated in the TiAg alloys because Ti2Ag and/or TiAg intermetallic compounds preferentially dissolved in 0.9% NaCl solution. On the other hand, the remaining titanium alloys became easily passive and revealed good corrosion resistance similar to pure titanium since their matrices seemed to thermodynamically form titanium oxides as did pure titanium.

  6. Mechanical properties and corrosion resistance of hot extruded Mg–2.5Zn–1Ca alloy

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Dexue, E-mail: dexeliu@hotmail.com [State Key Laboratory of Advanced Processing and Recycling of Non-Ferrous Metals, Lanzhou University of Technology, Lanzhou 730050 (China); Department of Mechanical and Aerospace Engineering, University of California, San Diego, CA 92093-0411 (United States); Guo, Chenggong; Chai, Liqiang [State Key Laboratory of Advanced Processing and Recycling of Non-Ferrous Metals, Lanzhou University of Technology, Lanzhou 730050 (China); Sherman, Vincent R. [Department of Mechanical and Aerospace Engineering, University of California, San Diego, CA 92093-0411 (United States); Qin, Xiaoqiong; Ding, Yutian [State Key Laboratory of Advanced Processing and Recycling of Non-Ferrous Metals, Lanzhou University of Technology, Lanzhou 730050 (China); Meyers, Marc A. [Department of Mechanical and Aerospace Engineering, University of California, San Diego, CA 92093-0411 (United States)

    2015-05-15

    Highlights: • MgZnCa alloy was extruded into precise microtube for resorbable stent applications. • Interconnection between micro-structure and corrosion properties was revealed. • Both strength and ductility were simultaneously improved by processing sequence. • Better corrosion resistance in PBS solution was achieved after grain refining. - Abstract: It is demonstrated that the mechanical properties and corrosion resistance of Mg–2.5 wt%Zn–1 wt%Ca alloy are enhanced by the microstructural changes imparted by hot extrusion. A processing procedure is developed to form hollow tubes with an outer diameter of ∼2.0 mm and wall thickness of ∼0.1 mm, which is well suited for subsequent stent manufacturing. The influence of thermal and mechanical processing on corrosion and plasticity was found to be associated with grain-size reduction and the redistribution of intermetallic particles within the microstructure, providing significant improvement of performance over the cast alloy. Observation of the fracture surfaces reveals a mode transition from brittle (cast) to ductile (processed). Enhanced mechanical properties and decreased resorption rate represent significantly improved performance of this alloy after the novel processing sequence. Based on the improved properties, the produced Mg alloy is more suitable for practical in vivo applications.

  7. Fretting corrosion behaviour of ball-and-socket joint on dental implants with different prosthodontic alloys.

    Science.gov (United States)

    Gil, F J; Canedo, R; Padrós, A; Bañeres, M V; Arano, J M

    2003-01-01

    The fretting corrosion of five materials for implant suprastructures (cast-titanium, machined-titanium, gold alloy, silver-palladium alloy and chromium-nickel alloy), was investigated in vitro, the materials being galvanically coupled to a titanium ball-and-socket-joint with tetrafluoroethylene under mechanical load. Various electrochemical parameters (E(corr), i(corr), Evans diagrams, polarization resistance and Tafel slopes) were analyzed. The microstructure of the different dental materials was observed before and after corrosion processes by optical and electron microscopy. It can be observed that the mechanical load produces an important decrease of the corrosion resistance. The cast and machined titanium had the most passive current density at a given potential and chromium-nickel alloy had the most active critical current density values. The high gold content alloys have excellent resistance corrosion, although this decreases when the gold content is lower in the alloy. The palladium alloy had a low critical current density due to the presence of gallium in this composition but a selective dissolution of copper-rich phases was observed through energy dispersive X-ray analysis.

  8. Casting behavior of titanium alloys in a centrifugal casting machine.

    Science.gov (United States)

    Watanabe, K; Miyakawa, O; Takada, Y; Okuno, O; Okabe, T

    2003-05-01

    Since dental casting requires replication of complex shapes with great accuracy, this study examined how well some commercial titanium alloys and experimental titanium-copper alloys filled a mold cavity. The metals examined were three types of commercial dental titanium [commercially pure titanium (hereinafter noted as CP-Ti), Ti-6Al-4V (T64) and Ti-6Al-7Nb (T67)], and experimental titanium-copper alloys [3%, 5% and 10% Cu (mass %)]. The volume percentage filling the cavity was evaluated in castings prepared in a very thin perforated sheet pattern and cast in a centrifugal casting machine. The flow behavior of the molten metal was also examined using a so-called "tracer element technique." The amounts of CP-Ti and all the Ti-Cu alloys filling the cavity were similar; less T64 and T67 filled the cavity. However, the Ti-Cu alloys failed to reach the end of the cavities due to a lower fluidity compared to the other metals. A mold prepared with specially designed perforated sheets was effective at differentiating the flow behavior of the metals tested. The present technique also revealed that the more viscous Ti-Cu alloys with a wide freezing range failed to sequentially flow to the end of the cavity.

  9. General Corrosion and Localized Corrosion of Waste Package Outer Barrier

    Energy Technology Data Exchange (ETDEWEB)

    K.G. Mon

    2004-10-01

    The waste package design for the License Application is a double-wall waste package underneath a protective drip shield (BSC 2004 [DIRS 168489]; BSC 2004 [DIRS 169480]). The purpose and scope of this model report is to document models for general and localized corrosion of the waste package outer barrier (WPOB) to be used in evaluating waste package performance. The WPOB is constructed of Alloy 22 (UNS N06022), a highly corrosion-resistant nickel-based alloy. The inner vessel of the waste package is constructed of Stainless Steel Type 316 (UNS S31600). Before it fails, the Alloy 22 WPOB protects the Stainless Steel Type 316 inner vessel from exposure to the external environment and any significant degradation. The Stainless Steel Type 316 inner vessel provides structural stability to the thinner Alloy 22 WPOB. Although the waste package inner vessel would also provide some performance for waste containment and potentially decrease the rate of radionuclide transport after WPOB breach before it fails, the potential performance of the inner vessel is far less than that of the more corrosion-resistant Alloy 22 WPOB. For this reason, the corrosion performance of the waste package inner vessel is conservatively ignored in this report and the total system performance assessment for the license application (TSPA-LA). Treatment of seismic and igneous events and their consequences on waste package outer barrier performance are not specifically discussed in this report, although the general and localized corrosion models developed in this report are suitable for use in these scenarios. The localized corrosion processes considered in this report are pitting corrosion and crevice corrosion. Stress corrosion cracking is discussed in ''Stress Corrosion Cracking of the Drip Shield, the Waste Package Outer Barrier, and the Stainless Steel Structural Material'' (BSC 2004 [DIRS 169985]).

  10. CAST-IRONS AT HIGH TEMPERATURES

    Directory of Open Access Journals (Sweden)

    A. N. Krutilin

    2008-01-01

    Full Text Available The results of investigations of physical-mechanical characteristics of cast iron slugs, received by semicontinuos way of casting, at temperatures from 850 up to 1100^ С are given. 

  11. Corrosion behaviour of Al86.0Co7.6Ce6.4 glass forming alloy with different microstructures

    Science.gov (United States)

    Li, C. L.; Wang, P.; Sun, S. Q.; Voisey, K. T.; McCartney, D. G.

    2016-10-01

    It has been extensively reported that Al-TM-RE amorphous alloy has excellent mechanical properties and corrosion resistance. In this paper, the corrosion behaviour of an Al86.0Co7.6Ce6.4 glass forming alloy with different microstructures is investigated through electrochemical experiments and microscopy. Results show the effect of microstructure. Laser and electron beam surface melting processes produce rapidly solidified microstructures with different extents of passivation compared to the as-cast alloy. An amorphous surface layer produced by these surface treatments had superior corrosion resistance compared with the crystalline alloy. As-cast and laser treated Al86.0Co7.6Ce6.4 suffered localised corrosion in the Al/Al11Ce3 eutectic region whereas the amorphous material exhibited uniform corrosion. Compared with the electrochemical behaviour of AA2024 and Alclad 2024, the fully amorphous layer prepared by combined laser-electron beam treatment exhibited advantages such as the more negative corrosion potential, the higher pitting potential and the uniform corrosion mechanism, which indicates that this material is a potential anode candidate in the protection of AA2024.

  12. CONTINUOUSLY-CYCLIC CASTING OF HOLLOW CYLINDER SLUGS OF HIGH-CHROMIUM CAST IRON

    Directory of Open Access Journals (Sweden)

    E. I. Marukovich

    2009-01-01

    Full Text Available The analysis of castings formation is presented and the package of measures dircted on increase of stability of casting process is developed. Parametres of casting of hollow cylindrical billets by the method of directional solidification out of white high-chromium cast iron are defined.

  13. DPC materials and corrosion environments.

    Energy Technology Data Exchange (ETDEWEB)

    Ilgen, Anastasia Gennadyevna; Bryan, Charles R.; Teich-McGoldrick, Stephanie; Hardin, Ernest

    2014-10-01

    After an exposition of the materials used in DPCs and the factors controlling material corrosion in disposal environments, a survey is given of the corrosion rates, mechanisms, and products for commonly used stainless steels. Research needs are then identified for predicting stability of DPC materials in disposal environments. Stainless steel corrosion rates may be low enough to sustain DPC basket structural integrity for performance periods of as long as 10,000 years, especially in reducing conditions. Uncertainties include basket component design, disposal environment conditions, and the in-package chemical environment including any localized effects from radiolysis. Prospective disposal overpack materials exist for most disposal environments, including both corrosion allowance and corrosion resistant materials. Whereas the behavior of corrosion allowance materials is understood for a wide range of corrosion environments, demonstrating corrosion resistance could be more technically challenging and require environment-specific testing. A preliminary screening of the existing inventory of DPCs and other types of canisters is described, according to the type of closure, whether they can be readily transported, and what types of materials are used in basket construction.

  14. Agricultural Polymers as Corrosion Inhibitors

    Science.gov (United States)

    Agricultural polymers were composed of extra-cellular polysaccharides secreted by Leuconostoc mesenteroides have been shown to inhibit corrosion on corrosion-sensitive metals. The substantially pure exopolysaccharide has a general structure consisting of alpha(1-6)-linked D-glucose backbone and appr...

  15. Developing technological process of obtaining giality casts

    Directory of Open Access Journals (Sweden)

    A. Issagulov

    2014-10-01

    Full Text Available The article considers the process of manufacturing castings using sand-resin forms and alloying furnace. Were the optimal technological parameters of manufacturing shell molds for the manufacture of castings of heating equipment. Using the same upon receipt of castings by casting in shell molds furnace alloying and deoxidation of the metal will provide consumers with quality products and have a positive impact on the economy in general engineering.

  16. Microbiologically Influenced Corrosion

    Science.gov (United States)

    2015-11-05

    temporarily protective films of iron sulfides form on low-alloy steel surfaces with a conse- quent reduction in the corrosion rate. High rates of SPP...fine clay sun·ounded by a film of water. Under low flow conditions, these particles precipitate and form a sludge deposit. 27.4 TESTING 27 .4.1 A...tion of iron sulfide within a 28-day period were scored as positive for SRB. Additionally, the time required for black. ening was suggested as a

  17. INHIBITION OF CORROSION

    Science.gov (United States)

    Atherton, J.E. Jr.; Gurinsky, D.H.

    1958-06-24

    A method is described for preventing corrosion of metallic container materials by a high-temperature liquid bismuth flowing therein. The method comprises fabricating the containment means from a steel which contains between 2 and 12% chromium, between 0.5 and 1.5% of either molybdenum and silicon, and a minimum of nickel and manganese, and maintaining zirconium dissolved in the liquid bismuth at a concentration between 50 parts per million and its saturation value at the lowest temperature in the system.

  18. Fatigue and Corrosion in Metals

    CERN Document Server

    Milella, Pietro Paolo

    2013-01-01

    This textbook, suitable for students, researchers and engineers, gathers the experience of more than 20 years of teaching fracture mechanics, fatigue and corrosion to professional engineers and running experimental tests and verifications to solve practical problems in engineering applications. As such, it is a comprehensive blend of fundamental knowledge and technical tools to address the issues of fatigue and corrosion. The book initiates with a systematic description of fatigue from a phenomenological point of view, since the early signs of submicroscopic damage in few surface grains and continues describing, step by step, how these precursors develop to become mechanically small cracks and, eventually, macrocracks whose growth is governed by fracture mechanics. But fracture mechanics is also introduced to analyze stress corrosion and corrosion assisted fatigue in a rather advanced fashion. The author dedicates a particular attention to corrosion starting with an electrochemical treatment that mechanical e...

  19. Intracranial Vascular Treatments

    Science.gov (United States)

    ... full size with caption Related Articles and Media Gamma Knife Linear Accelerator Catheter Embolization Angioplasty and Vascular Stenting Proton Therapy Radiation Dose in X-Ray and CT Exams Stereotactic ...

  20. Congenital Vascular Malformation

    Science.gov (United States)

    ... also be effective for small, localized birthmarks (port wine stains). Patients with a rare venous malformation (Kleppel– ... 3) non-profit organization focused on providing public education and improving awareness about vascular diseases. For more ...

  1. When Your Child Needs a Cast

    Science.gov (United States)

    ... 1- to 2-Year-Old When Your Child Needs a Cast KidsHealth > For Parents > When Your Child Needs a Cast Print A A A What's in ... A cast wraps around the broken area and needs to be removed by a doctor when the ...

  2. Prediction of Microporosity in Shrouded Impeller Castings

    Energy Technology Data Exchange (ETDEWEB)

    Viswanathan, S. Nelson, C.D.

    1998-09-01

    The purpose of this Cooperative Research and Development Agreement (CRADA) between the Oak Ridge National Laboratory (ORNL) and Morris Bean and Company was to link computer models of heat and fluid flow with previously developed quality criteria for the prediction of microporosity in a Al-4.5% Cu alloy shrouded impeller casting. The results may be used to analyze the casting process design for the commercial production of 206 o alloy shrouded impeller castings. Test impeller castings were poured in the laboratory for the purpose of obtaining thermal data and porosity distributions. Also, a simulation of the test impeller casting was conducted and the results validated with porosity measurements on the test castings. A comparison of the predicted and measured microporosity distributions indicated an excellent correlation between experiments and prediction. The results of the experimental and modeling studies undertaken in this project indicate that the quality criteria developed for the prediction of microporosity in Al-4.5% Cu alloy castings can accurately predict regions of elevated microporosity even in complex castings such as the shrouded impeller casting. Accordingly, it should be possible to use quality criteria for porosity prediction in conjunction with computer models of heat and fluid flow to optimize the casting process for the production of shrouded impeller castings. Since high levels of microporosity may be expected to result in poor fatigue properties, casting designs that are optimized for low levels of microporosity should exhibit superior fatigue life.

  3. Pressure distribution in centrifugal dental casting.

    Science.gov (United States)

    Nielsen, J P

    1978-02-01

    Equations are developed for liquid metal pressure in centrifugal dental casting, given the instantaneous rotational velocity, density, and certain dimensions of the casting machine and casting pattern. A "reference parabola" is introduced making the fluid pressure concept more understandable. A specially designed specimen demonstrates experimentally the reference parabola at freezing.

  4. Squeeze Casting of Steel Weapon Components

    Science.gov (United States)

    1976-09-01

    equipment. The squeeze casting process also differs from rheo- casting.(10-12) Unlike the former, the rheocasting process (8) "Ferrous Die Casting...various phases of rheocasting . At least so far, the process has not been applied to fabrication of complex steel components of the type that are under

  5. Slurry Erosion Behavior of Destabilized and Deep Cryogenically Treated Cr-Mn-Cu White Cast Irons

    Directory of Open Access Journals (Sweden)

    S. Gupta

    2016-12-01

    Full Text Available The effects of destabilization treatment and destabilization followed by cryogenic treatment have been evaluated on the microstructural evolution and sand-water slurry erosion behavior of Cr-Mn-Cu white cast irons. The phase transformations after the destabilization and cryotreatment have been characterized by bulk hardness measurement, optical and scanning electron microscopy, x-ray diffraction analysis. The static corrosion rate has been measured in tap water (with pH=7 and the erosion-corrosion behavior has been studied by slurry pot tester using sand-water slurry. The test results indicate that the cryogenic treatment has a significant effect in minimizing the as-cast retained austenite content and transforming into martensitic and bainitic matrix embedded with ultra-fine M7C3 alloy carbides. In contrast, by conventional destabilization treatment retained austenite in the matrix are not fully eliminated. The slurry erosive wear resistance has been compared with reference to destabilized and cryotreated high chromium iron samples which are commonly employed for such applications. The cryotreated Cr-Mn-Cu irons have exhibited a comparable erosive wear performance to those of high chromium irons. Higher hardness combined with improved corrosion resistance result in better slurry erosion resistance.

  6. [Complex vascular access].

    Science.gov (United States)

    Mangiarotti, G; Cesano, G; Thea, A; Hamido, D; Pacitti, A; Segoloni, G P

    1998-03-01

    Availability of a proper vascular access is a basic condition for a proper extracorporeal replacement in end-stage chronic renal failure. However, biological factors, management and other problems, may variously condition their middle-long term survival. Therefore, personal experience of over 25 years has been critically reviewed in order to obtain useful information. In particular "hard" situations necessitating complex procedures have been examined but, if possible, preserving the peripherical vascular features.

  7. Ageing and vascular ageing

    OpenAIRE

    2006-01-01

    There is an age related decline in various physiological processes. Vascular ageing is associated with changes in the mechanical and the structural properties of the vascular wall, which leads to the loss of arterial elasticity and reduced arterial compliance. Arterial compliance can be measured by different parameters like pulse wave velocity, augmentation index, and systemic arterial compliance. There is evidence that arterial compliance is reduced in disease states such as hypertension, di...

  8. Adhesion enhancement of titanium nitride coating on aluminum casting alloy by intrinsic microstructures

    Science.gov (United States)

    Nguyen, Chuong L.; Preston, Andrew; Tran, Anh T. T.; Dickinson, Michelle; Metson, James B.

    2016-07-01

    Aluminum casting alloys have excellent castability, high strength and good corrosion resistance. However, the presence of silicon in these alloys prevents surface finishing with conventional methods such as anodizing. Hard coating with titanium nitride can provide wear and corrosion resistances, as well as the aesthetic finish. A critical factor for a durable hard coating is its bonding with the underlying substrate. In this study, a titanium nitride layer was coated on LM25 casting alloy and a reference high purity aluminum substrate using Ion Assisted Deposition. Characterization of the coating and the critical interface was carried out by a range of complementing techniques, including SIMS, XPS, TEM, SEM/EDS and nano-indentation. It was observed that the coating on the aluminum alloy is stronger compared to that on the pure aluminum counterpart. Silicon particles in the alloy offers the reinforcement though mechanical interlocking at microscopic level, even with nano-scale height difference. This reinforcement overcomes the adverse effect caused by surface segregation of magnesium in aluminum casting alloys.

  9. The cavitational erosion resistance of the B2-type Fe-Al casting alloys

    Directory of Open Access Journals (Sweden)

    R. Jasionowski

    2010-01-01

    Full Text Available The problem of the destruction of turbo-machinery components is very complex, because it consists of processes of erosion and corrosion. The most dangerous factor is the cavitation phenomenon, which is very difficult to eliminate through the use of design solutions. It causes deterioration of the operating characteristics of machinery and equipment, such as water turbines, steam turbines, centrifugal pumps, screw vessels, cylinder liners with water-cooled engines, acoustic probe. The most commonly used method of limiting the destruction of cavitation phenomenon is the optimum choice of parameters of geometric and hydraulic machines, the appropriate design of elements and streamlined flow and providing working conditions of flow devices. The above-mentioned methods by design, the size of flow devices are limited, so better action to prevent the flow of erosion may use the material for greater resistance to erosion and cavitation corrosion is the alloy of intermetallic FeAl phase, which production costs are low compared to cast steel and cast iron alloy based on chromium and nickel.The paper presents results of an investigation carried out for cavitational resistance of the B2-type Fe-Al casting alloys using a flux-impact measuring device. The intermetallic FeAl alloys proved to have good resistance to this type of erosion in comparison to other construction materials, investigated by flux-impact device.

  10. Assessment the possibility of enhancing the tribological properties of the ferritic-austenitic cast steel

    Directory of Open Access Journals (Sweden)

    A. Brodziak

    2010-01-01

    Full Text Available The purpose of the research was to explore the possibility of enhancing the tribological properties of the ferritic-austenitic cast steel which is widely used in combustion gas desulphurization systems in the power industry. The subject of the research is the GX2CrNiMoN25-6-3 cast steel, a material for making pump rotors and other parts intended for operation at a temperature of up to 70°C in a water suspension containing Cl- and SO4-2 ions and sand / gypsum particles. It seems that in some applications, at low dynamics of parts’ operation and a predominance of erosive phenomena over corrosive ones, there is a potential for using the σ phase as a structural constitu-ent that enhances the tribological properties. However, due to the increased brittleness of the material, a need arises for optimizing the quantity of this phase and carrying out detailed research into the morphology of precipitates. To describe the tribological properties, the testing of the erosive and corrosive wear mechanism was used, which was carried out on a test stand of the authors' own construction. Metallographic and stereological examinations and hardness tests were performed, which enabled the understanding of the successive stages of tribological wear of the cast steel under investigation. The increasing volumetric share of the σ phase advantageously influenced the erosive wear resistance of the material.

  11. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng

    2010-01-01

    @@ Spheroidal Graphite Cast Iron(Ⅳ) 3.7 Segregation of SG iron The non-uniform distribution of solute elements during solidification results in the micro segregation of SG iron.As for the redistribution of elements in the phases of the solidification structure,there is no intrinsic difference between SG iron and grey iron[132].

  12. Search for chameleons with CAST

    DEFF Research Database (Denmark)

    Anastassopoulos, V.; Arik, M.; Aune, S.

    2015-01-01

    energy threshold used for axions from 1 keV to 400 eV CAST became sensitive to the converted solar chameleon spectrum which peaks around 600 eV. Even though we have not observed any excess above background, we can provide a 95% C.L. limit for the coupling strength of chameleons to photons of βΥ≤1011...

  13. Inoculation Effects of Cast Iron

    Directory of Open Access Journals (Sweden)

    E. Fraś

    2012-12-01

    Full Text Available The paper presents a solidification sequence of graphite eutectic cells of A and D types, as well as globular and cementite eutectics. The morphology of eutectic cells in cast iron, the equations for their growth and the distances between the graphite precipitations in A and D eutectic types were analyzed. It is observed a critical eutectic growth rate at which one type of eutectic transformed into another. A mathematical formula was derived that combined the maximum degree of undercooling, the cooling rate of cast iron, eutectic cell count and the eutectic growth rate. One type of eutectic structure turned smoothly into the other at a particular transition rate, transformation temperature and transformational eutectic cell count. Inoculation of cast iron increased the number of eutectic cells with flake graphite and the graphite nodule count in ductile iron, while reducing the undercooling. An increase in intensity of inoculation caused a smooth transition from a cementite eutectic structure to a mixture of cementite and D type eutectic structure, then to a mixture of D and A types of eutectics up to the presence of only the A type of eutectic structure. Moreover, the mechanism of inoculation of cast iron was studied.

  14. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng

    2010-01-01

    @@ Spheroidal Graphite Cast Iron(Ⅲ) 3.6 Solidification morphology of SG iron Solidification morphology refers to the description of change,distribution and interrelationship of the solidification structures such as graphite spheroids,austenite,eutectic cells,etc.[99

  15. Tape casting of magnesium oxide.

    Energy Technology Data Exchange (ETDEWEB)

    Ayala, Alicia; Corral, Erica L.; Loehman, Ronald E.; Bencoe, Denise Nora; Reiterer, Markus; Shah, Raja A.

    2008-02-01

    A tape casting procedure for fabricating ceramic magnesium oxide tapes has been developed as a method to produce flat sheets of sintered MgO that are thin and porous. Thickness of single layer tapes is in the range of 200-400 {micro}m with corresponding surface roughness values in the range of 10-20 {micro}m as measured by laser profilometry. Development of the tape casting technique required optimization of pretreatment for the starting magnesium oxide (MgO) powder as well as a detailed study of the casting slurry preparation and subsequent heat treatments for sintering and final tape flattening. Milling time of the ceramic powder, plasticizer, and binder mixture was identified as a primary factor affecting surface morphology of the tapes. In general, longer milling times resulted in green tapes with a noticeably smoother surface. This work demonstrates that meticulous control of the entire tape casting operation is necessary to obtain high-quality MgO tapes.

  16. CENTRIFUGAL CASTING OF ANTIFRICTION SILUMIN

    Directory of Open Access Journals (Sweden)

    V. Ju. Stetsenko

    2010-01-01

    Full Text Available It is shown that the way of centrifugal casting into water-cooled mould with vertical rotation axis enables to receive hollow slugs with diameter 100–250 mm, with height under 200 mm with wall thickness under 15 mm of antifriction silumin АК15М3, which will replace expensive antifriction bronze.

  17. Cern Axion Solar Telescope (CAST)

    CERN Multimedia

    2002-01-01

    The CERN Solar Axion Telescope, CAST, aims to shed light on a 30-year-old riddle of particle physics by detecting axions originating from the 15 million degree plasma in the Sun 's core. Axions were proposed as an extension to the Standard Model of particle physics to explain why CP violation is observed in weak but not strong interactions.

  18. The CAST time projection chamber

    Science.gov (United States)

    Autiero, D.; Beltrán, B.; Carmona, J. M.; Cebrián, S.; Chesi, E.; Davenport, M.; Delattre, M.; Di Lella, L.; Formenti, F.; Irastorza, I. G.; Gómez, H.; Hasinoff, M.; Lakic, B.; Luzón, G.; Morales, J.; Musa, L.; Ortiz, A.; Placci, A.; Rodrigurez, A.; Ruz, J.; Villar, J. A.; Zioutas, K.

    2007-06-01

    One of the three x-ray detectors of the CERN Axion Solar Telescope (CAST) experiment searching for solar axions is a time projection chamber (TPC) with a multi-wire proportional counter (MWPC) as a readout structure. Its design has been optimized to provide high sensitivity to the detection of the low intensity x-ray signal expected in the CAST experiment. A low hardware threshold of 0.8 keV is set to a safe level during normal data taking periods, and the overall efficiency for the detection of photons coming from conversion of solar axions is 62%. Shielding has been installed around the detector, lowering the background level to 4.10 × 10-5 counts cm-2 s-1 keV-1 between 1 and 10 keV. During phase I of the CAST experiment the TPC has provided robust and stable operation, thus contributing with a competitive result to the overall CAST limit on axion photon coupling and mass.

  19. Advanced Lost Foam Casting Technology

    Energy Technology Data Exchange (ETDEWEB)

    Charles E. Bates; Harry E. Littleton; Don Askeland; Taras Molibog; Jason Hopper; Ben Vatankhah

    2000-11-30

    This report describes the research done under the six tasks to improve the process and make it more functional in an industrial environment. Task 1: Pattern Pyrolysis Products and Pattern Properties Task 2: Coating Quality Control Task 3: Fill and Solidification Code Task 4: Alternate Pattern Materials Task 5: Casting Distortion Task 6: Technology Transfer

  20. Graphite Formation in Cast Iron

    Science.gov (United States)

    Stefanescu, D. M.

    1985-01-01

    In the first phase of the project it was proven that by changing the ratio between the thermal gradient and the growth rate for commercial cast iron samples solidifying in a Bridgman type furnace, it is possible to produce all types of graphite structures, from flake to spheroidal, and all types of matrices, from ferritic to white at a certain given level of cerium. KC-135 flight experiments have shown that in a low-gravity environment, no flotation occurs even in spheroidal graphite cast irons with carbon equivalent as high as 5%, while extensive graphite flotation occurred in both flake and spheroidal graphite cast irons, in high carbon samples solidified in a high gravity environment. This opens the way for production of iron-carbon composite materials, with high carbon content (e.g., 10%) in a low gravity environment. By using KC-135 flights, the influence of some basic elements on the solidification of cast iron will be studied. The mechanism of flake to spheroidal graphite transition will be studied, by using quenching experiments at both low and one gravity for different G/R ratios.

  1. Vascular compression syndromes.

    Science.gov (United States)

    Czihal, Michael; Banafsche, Ramin; Hoffmann, Ulrich; Koeppel, Thomas

    2015-11-01

    Dealing with vascular compression syndromes is one of the most challenging tasks in Vascular Medicine practice. This heterogeneous group of disorders is characterised by external compression of primarily healthy arteries and/or veins as well as accompanying nerval structures, carrying the risk of subsequent structural vessel wall and nerve damage. Vascular compression syndromes may severely impair health-related quality of life in affected individuals who are typically young and otherwise healthy. The diagnostic approach has not been standardised for any of the vascular compression syndromes. Moreover, some degree of positional external compression of blood vessels such as the subclavian and popliteal vessels or the celiac trunk can be found in a significant proportion of healthy individuals. This implies important difficulties in differentiating physiological from pathological findings of clinical examination and diagnostic imaging with provocative manoeuvres. The level of evidence on which treatment decisions regarding surgical decompression with or without revascularisation can be relied on is generally poor, mostly coming from retrospective single centre studies. Proper patient selection is critical in order to avoid overtreatment in patients without a clear association between vascular compression and clinical symptoms. With a focus on the thoracic outlet-syndrome, the median arcuate ligament syndrome and the popliteal entrapment syndrome, the present article gives a selective literature review on compression syndromes from an interdisciplinary vascular point of view.

  2. The Prediction of Long-Term Thermal Aging in Cast Austenitic Stainless Steel

    Energy Technology Data Exchange (ETDEWEB)

    Byun, Thak Sang; Yang, Ying; Lach, Timothy G.

    2017-02-15

    Cast austenitic stainless steel (CASS) materials are extensively used for many massive primary coolant system components of light water reactors (LWRs) including coolant piping, valve bodies, pump casings, and piping elbows. Many of these components are operated in complex and persistently damaging environments of elevated temperature, high pressure, corrosive environment, and sometimes radiation for long periods of time. Since a large number of CASS components are installed in every nuclear power plant and replacing such massive components is prohibitively expensive, any significant degradation in mechanical properties that affects structural integrity, cracking resistance in particular, of CASS components will raise a serious concern on the performance of entire power plant. The CASS materials for nuclear components are highly corrosion-resistant Fe-Cr-Ni alloys with 300 series stainless steel compositions and mostly austenite (γ)–ferrite (δ) duplex structures, which result from the casting processes consisting of alloy melting and pouring or injecting liquid metal into a static or spinning mold. Although the commonly used static and centrifugal casting processes enable the fabrication of massive components with proper resistance to environmental attacks, the alloying and microstructural conditions are not highly controllable in actual fabrication, especially in the casting processes of massive components. In the corrosion-resistant Fe-Cr-Ni alloy system, the minor phase (i.e., the δ-ferrite phase) is inevitably formed during the casting process, and is in a non-equilibrium state subject to detrimental changes during exposure to elevated temperature and/or radiation. In general, relatively few critical degradation modes are expected within the current design lifetime of 40 years, given that the CASS components have been processed properly. It has been well known, however, that both the thermal aging and the neutron irradiation can cause degradation of static

  3. Technological parameters of die casting and quality of casting from EN AC46500 alloy

    OpenAIRE

    2016-01-01

    Die casting represents the highest technological level of metal mold casting. This technology enables production of almost all final products without necessity of further processing. The important aspect of efficiency and production is a proper casting parameters setting. In the submitted paper following die casting parameters are analyzed: plunger pressing speed and pressure. The studied parameters most significantly affect a qualitative of castings from EN AC46500 alloy and they influence t...

  4. Electrochemical behavior of cast Ti-Ag alloys.

    Science.gov (United States)

    Takahashi, Masatoshi; Kikuchi, Masafumi; Takadai, Yukyo; Okabe, Toru; Okuno, Osamu

    2006-09-01

    Anodic polarization tests were performed in 0.9% NaCl and 1% lactic acid solutions to characterize the relationship between the corrosion behavior and the microstructures of cast Ti-Ag (5-40% Ag) alloys. The anodic polarization curves for the Ti-Ag alloys up to 17.5% Ag were similar to those for pure titanium in both solutions. On the other hand, an abrupt increase in the current density was observed for the alloys with more than 20% Ag in the NaCl solution and with more than 27.5% Ag in the lactic acid solution. The microstructures of the corroded alloy surfaces indicated the deterioration of precipitated intermetallic compounds along the grain boundaries. The Ti-Ag alloys up to 17.5% Ag had excellent corrosion resistance similar to that of pure titanium. The alloys with 20-25% Ag may be also used as dental alloys, since they passivated again immediately after preferential dissolution in the NaCl solution.

  5. Corrosion behaviour of Al{sub 86.0}Co{sub 7.6}Ce{sub 6.4} glass forming alloy with different microstructures

    Energy Technology Data Exchange (ETDEWEB)

    Li, C.L., E-mail: lichunling@upc.edu.cn [Department of Materials Physics and Chemistry, College of Science, China University of Petroleum (East China), Qingdao 266580 (China); Wang, P.; Sun, S.Q. [Department of Materials Physics and Chemistry, College of Science, China University of Petroleum (East China), Qingdao 266580 (China); Voisey, K.T.; McCartney, D.G. [Materials, Mechanics and Structures Research Division, Faculty of Engineering, The University of Nottingham, Nottingham NG7 2RD (United Kingdom)

    2016-10-30

    Highlights: • Corrosion behaviour of Al-Co-Ce glass forming alloys is microstructure dependent. • Coarse-grain and microstructure refined crystalline alloys were locally corroded. • The superior corrosion resistance of EBSM treated alloy was limited by cracks. • Crack-free amorphous layer generated by LSM-EBSM showed uniform and slight corrosion. - Abstract: It has been extensively reported that Al-TM-RE amorphous alloy has excellent mechanical properties and corrosion resistance. In this paper, the corrosion behaviour of an Al{sub 86.0}Co{sub 7.6}Ce{sub 6.4} glass forming alloy with different microstructures is investigated through electrochemical experiments and microscopy. Results show the effect of microstructure. Laser and electron beam surface melting processes produce rapidly solidified microstructures with different extents of passivation compared to the as-cast alloy. An amorphous surface layer produced by these surface treatments had superior corrosion resistance compared with the crystalline alloy. As-cast and laser treated Al{sub 86.0}Co{sub 7.6}Ce{sub 6.4} suffered localised corrosion in the Al/Al{sub 11}Ce{sub 3} eutectic region whereas the amorphous material exhibited uniform corrosion. Compared with the electrochemical behaviour of AA2024 and Alclad 2024, the fully amorphous layer prepared by combined laser-electron beam treatment exhibited advantages such as the more negative corrosion potential, the higher pitting potential and the uniform corrosion mechanism, which indicates that this material is a potential anode candidate in the protection of AA2024.

  6. Understanding corrosion behavior of Mg-Zn-Ca alloys from subcutaneous mouse model: effect of Zn element concentration and plasma electrolytic oxidation.

    Science.gov (United States)

    Jang, Yongseok; Tan, Zongqing; Jurey, Chris; Xu, Zhigang; Dong, Zhongyun; Collins, Boyce; Yun, Yeoheung; Sankar, Jagannathan

    2015-03-01

    Mg-Zn-Ca alloys are considered as suitable biodegradable metallic implants because of their biocompatibility and proper physical properties. In this study, we investigated the effect of Zn concentration of Mg-xZn-0.3Ca (x=1, 3 and 5wt.%) alloys and surface modification by plasma electrolytic oxidation (PEO) on corrosion behavior in in vivo environment in terms of microstructure, corrosion rate, types of corrosion, and corrosion product formation. Microstructure analysis of alloys and morphological characterization of corrosion products were conducted using x-ray computed tomography (micro-CT) and scanning electron microscopy (SEM). Elemental composition and crystal structure of corrosion products were determined using x-ray diffraction (XRD) and electron dispersive x-ray spectroscopy (EDX). The results show that 1) as-cast Mg-xZn-0.3Ca alloys are composed of Mg matrix and a secondary phase of Ca2Mg6Zn3 formed along grain boundaries, 2) the corrosion rate of Mg-xZn-0.3Ca alloys increases with increasing concentration of Zn in the alloy, 3) corrosion rates of alloys treated by PEO sample are decreased in in vivo environment, and 4) the corrosion products of these alloys after in vivo tests are identified as brucite (Mg(OH)2), hydroxyapatite (Ca10(PO4)6(OH)2), and magnesite (MgCO3·3H2O).

  7. IN DRIFT CORROSION PRODUCTS

    Energy Technology Data Exchange (ETDEWEB)

    D.M. Jolley

    1999-12-02

    As directed by a written development plan (CRWMS M&O 1999a), a conceptual model for steel and corrosion products in the engineered barrier system (EBS) is to be developed. The purpose of this conceptual model is to assist Performance Assessment Operations (PAO) and its Engineered Barrier Performance Department in modeling the geochemical environment within a repository drift, thus allowing PAO to provide a more detailed and complete in-drift geochemical model abstraction and to answer the key technical issues (KTI) raised in the NRC Issue Resolution Status Report (IRSR) for the Evolution of the Near-Field Environment (NFE) Revision 2 (NRC 1999). This document provides the conceptual framework for the in-drift corrosion products sub-model to be used in subsequent PAO analyses including the EBS physical and chemical model abstraction effort. This model has been developed to serve as a basis for the in-drift geochemical analyses performed by PAO. However, the concepts discussed within this report may also apply to some near and far-field geochemical processes and may have conceptual application within the unsaturated zone (UZ) and saturated zone (SZ) transport modeling efforts.

  8. Recognition and Analysis of Corrosion Failure Mechanisms

    Directory of Open Access Journals (Sweden)

    Steven Suess

    2006-02-01

    Full Text Available Corrosion has a vast impact on the global and domestic economy, and currently incurs losses of nearly $300 billion annually to the U.S. economy alone. Because of the huge impact of corrosion, it is imperative to have a systematic approach to recognizing and mitigating corrosion problems as soon as possible after they become apparent. A proper failure analysis includes collection of pertinent background data and service history, followed by visual inspection, photographic documentation, material evaluation, data review and conclusion procurement. In analyzing corrosion failures, one must recognize the wide range of common corrosion mechanisms. The features of any corrosion failure give strong clues as to the most likely cause of the corrosion. This article details a proven approach to properly determining the root cause of a failure, and includes pictographic illustrations of the most common corrosion mechanisms, including general corrosion, pitting, galvanic corrosion, dealloying, crevice corrosion, microbiologically-influenced corrosion (MIC, corrosion fatigue, stress corrosion cracking (SCC, intergranular corrosion, fretting, erosion corrosion and hydrogen damage.

  9. A Multifunctional Coating for Autonomous Corrosion Control

    Science.gov (United States)

    Calle, Luz M.; Li, Wenyan; Buhrow, Jerry W.; Jolley, Scott t.

    2011-01-01

    Nearly all metals and their alloys are subject to corrosion that causes them to lose their structural integrity or other critical functionality. Protective coatings are the most commonly used method of corrosion control. However, progressively stricter environmental regulations have resulted in the ban of many commercially available corrosion protective coatings due to the harmful effects of their solvents or corrosion inhibitors. This work concerns the development of a multifunctional smart coating for the autonomous control of corrosion. This coating is being developed to have the inherent ability to detect the chemical changes associated with the onset of corrosion and respond autonomously to indicate it and control it. The multi-functionality of the coating is based on microencapsulation technology specifically designed for corrosion control applications. This design has, in addition to all the advantages of existing microcapsulation designs, the corrosion controlled release function that triggers the delivery of corrosion indicators and inhibitors on demand, only when and where needed. Microencapsulation of self-healing agents for autonomous repair of mechanical damage to the coating is also being pursued. Corrosion indicators, corrosion inhibitors, as well as self-healing agents, have been encapsulated and dispersed into several paint systems to test the corrosion detection, inhibition, and self-healing properties of the coating. Key words: Corrosion, coating, autonomous corrosion control, corrosion indication, corrosion inhibition, self-healing coating, smart coating, multifunctional coating, microencapsulation.

  10. Investigation on Atmospheric Corrosiveness in Hainan Province

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    According to the results of four-year exposure tests for carbon steel samples in Hainan province, the influences of meteorological factors and Cl- on atmospheric corrosion were investigated. The feature of atmospheric corrosion in this area was summarized. A corrosive map for the area was drawn. The corrosion products on carbon steel at some typical places were analyzed by XRD and XPS.

  11. Corrosion Prevention and Control Applications Guide

    Science.gov (United States)

    1987-03-31

    Money, Manpower Called Keys to Progress, Aviation Week & Space Technology, October 6, 1980. 12. Reboul , M. C., Galvanic Corrosion of Aluminum, National...PA, April 1980. 25. Reboul , M.C., Galvanic Corrosion of Aluminum, National Association of Corrosion Engineers, Corrosion, V. 35#9, September 1979. 146

  12. High Cr white cast iron/carbon steel bimetal liner by lost foam casting with liquid-liquid composite process

    Directory of Open Access Journals (Sweden)

    Xiao Xiaofeng

    2012-05-01

    Full Text Available Liners in wet ball mill for mineral processing industry must bear abrasive wear and corrosive wear, and consequently, the service life of the liner made from traditional materials, such as Hadfield steel and alloyed steels, is typically less than ten months. Bimetal liner, made from high Cr white cast iron and carbon steel, has been successfully developed by using liquid-liquid composite lost foam casting process. The microstructure and interface of the composite were analyzed using optical microscope, SEM, EDX and XRD. Micrographs indicate that the boundary of bimetal combination regions is staggered like dogtooth, two liquid metals are not mixed, and the interface presents excellent metallurgical bonding state. After heat treatment, the composite liner specimens have shown excellent properties, including hardness > 61 HRC, fracture toughness αk >16.5 J·cm-2 and bending strength >1,600 MPa. Wear comparison was made between the bimetal composite liner and alloyed steel liner in an industrial hematite ball mill of WISCO, and the results of eight-month test in wet grinding environment have proved that the service life of the bimetal composite liner is three times as long as that of the alloyed steel liner.

  13. Corrosion behavior of duplex coatings

    Directory of Open Access Journals (Sweden)

    K. Raghu Ram Mohan Reddy

    2016-07-01

    Full Text Available The titanium alloys are used in defense, aerospace, automobile, chemical plants and biomedical applications due to their very high strength and lightweight properties. However, corrosion is a life-limiting factor when Ti alloys are exposed to different chemical environments at high temperatures. In the present paper, duplex NiCrAlY/WC–Co coating is coated onto Ti6Al4V substrate to investigate the corrosion behavior of both coated samples and the substrate. The duplex coating was performed with NiCrAlY as the intermediate coat of 200 μm thickness deposited by HVOF process and WC–Co ceramic top coat with varying thicknesses of 250 μm, 350 μm and 450 μm deposited by DS process. Potentiodynamic polarization tests were employed to investigate the corrosion performance of duplex coated samples and substrate in Ringer’s solution at 37 °C and pH value was set to 5.7. Finally the results reveal that 350 μm thick coated samples showed highest corrosion resistance compared to 250 μm thick samples as well as bare substrate. However, the 450 μm thick coated sample showed poor corrosion resistance compared to the substrate. The scale formed on the samples upon corrosion was characterized by using SEM analysis to understand the degree of corrosion behavior.

  14. Diffusion Coatings as Corrosion Inhibitors

    Science.gov (United States)

    Ivanov, Radoslav; Ignatova-Ivanova, Tsveteslava

    2016-03-01

    Corrosion is the cause of irretrievable loss of huge amounts of metals and alloys. The harmful effects of corrosion can be reduced significantly by applying appropriate methods of corrosion protection. One method to protect metals against corrosion is the formation of diffusion coatings on them. High corrosion resistance is typical for the boride diffusion layers. Aluminothermy is one of the main methods for diffusion saturation of the surface of metal products with various elements, including boron, and under certain conditions with aluminum, too. Samples of steel 45 were put to aluminothermic diffusion saturation with boron in a pressurized steel container at a temperature of 1100K, for 6 hours in powdered aluminothermic mixtures. The content of B2O3 in the starting mixtures decreased from the optimum - 20% to 0%, and the content of Al and the activator - (NH4)2.4BF3 is constant, respectively 7% and 0.5%. Al2O3 was used as filler. The borided samples were tested for corrosion resistance in 10% HCl for 72 hours. The results show that their corrosion resistance depends on the composition of the starting saturating mixture (mainly on the content of B2O3), and respectively on the composition, structure, thickness and degree of adhesion of the layer to the metal base.

  15. Diffusion Coatings as Corrosion Inhibitors

    Directory of Open Access Journals (Sweden)

    Ivanov Radoslav

    2016-03-01

    Full Text Available Corrosion is the cause of irretrievable loss of huge amounts of metals and alloys. The harmful effects of corrosion can be reduced significantly by applying appropriate methods of corrosion protection. One method to protect metals against corrosion is the formation of diffusion coatings on them. High corrosion resistance is typical for the boride diffusion layers. Aluminothermy is one of the main methods for diffusion saturation of the surface of metal products with various elements, including boron, and under certain conditions with aluminum, too. Samples of steel 45 were put to aluminothermic diffusion saturation with boron in a pressurized steel container at a temperature of 1100K, for 6 hours in powdered aluminothermic mixtures. The content of В2О3 in the starting mixtures decreased from the optimum - 20% to 0%, and the content of Al and the activator - (NH42.4BF3 is constant, respectively 7% and 0.5%. Al2O3 was used as filler. The borided samples were tested for corrosion resistance in 10% HCl for 72 hours. The results show that their corrosion resistance depends on the composition of the starting saturating mixture (mainly on the content of В2О3, and respectively on the composition, structure, thickness and degree of adhesion of the layer to the metal base.

  16. Continuous squeeze casting process by mass production

    Institute of Scientific and Technical Information of China (English)

    Yun Xia; Rich Jacques

    2006-01-01

    Squeeze casting has become the most competitive casting process in the automotive industry because of its many advantages over high pressure die casting (HPDC). Many squeeze casting R & D and small amount volume making have been implemented around the world, but the mass production control still exists problem. SPX Contech squeeze casting process P2000 successfully achieved the goal of mass production; it includes lower metal turbulence, less gas entrapment, minimum volumetric shrinkage, and thus less porosity. Like other casting processes, however, the quality of squeeze castings is still sensitive to process control and gate and runner design. Casting defects can form in both die-filling and metal solidification phases. The occurrence of casting defects is directly attributed to improper adjustment or lack of control of process parameters including metal filling velocity, temperature, dwell time, cooling pattern, casting design, and etc. This paper presents examples using P2000 techniques to improve part quality in the following areas: runner & gate design, casting & runner layout in the die, squeeze pin application, high thermal conductivityinserts, cooling/heating systems, spray & lubricant techniques,and part stress calculation from shrinkage or displacement prediction after stress relief.

  17. Prediction of Part Distortion in Die Casting

    Energy Technology Data Exchange (ETDEWEB)

    R. Allen Miller

    2005-03-30

    The die casting process is one of the net shape manufacturing techniques and is widely used to produce high production castings with tight tolerances for many industries. An understanding of the stress distribution and the deformation pattern of parts produced by die casting will result in less deviation from the part design specification, a better die design and eventually more productivity and cost savings. This report presents methods that can be used to simulate the die casting process in order to predict the deformation and stresses in the produced part and assesses the degree to which distortion modeling is practical for die casting at the current time. A coupled thermal-mechanical finite elements model was used to simulate the die casting process. The simulation models the effect of thermal and mechanical interaction between the casting and the die. It also includes the temperature dependant material properties of the casting. Based on a designed experiment, a sensitivity analysis was conducted on the model to investigate the effect of key factors. These factors include the casting material model, material properties and thermal interaction between casting and dies. To verify the casting distortion predictions, it was compared against the measured dimensions of produced parts. The comparison included dimensions along and across the parting plane and the flatness of one surface.

  18. Process development of thin strip steel casting

    Energy Technology Data Exchange (ETDEWEB)

    Sussman, R.C.; Williams, R.S.

    1990-12-01

    An important new frontier is being opened in steel processing with the emergence of thin strip casting. Casting steel directly to thin strip has enormous benefits in energy savings by potentially eliminating the need for hot reduction in a hot strip mill. This has been the driving force for numerous current research efforts into the direct strip casting of steel. The US Department of Energy initiated a program to evaluate the development of thin strip casting in the steel industry. In earlier phases of this program, planar flow casting on an experimental caster was studied by a team of engineers from Westinghouse Electric corporation and Armco Inc. A subsequent research program was designed as a fundamental and developmental study of both planar and melt overflow casting processes. This study was arranged as several separate and distinct tasks which were often completed by different teams of researchers. An early task was to design and build a water model to study fluid flow through different designs of planar flow casting nozzles. Another important task was mathematically modeling of melt overflow casting process. A mathematical solidification model for the formation of the strip in the melt overflow process was written. A study of the material and conditioning of casting substrates was made on the small wheel caster using the melt overflow casting process. This report discusses work on the development of thin steel casting.

  19. Corrosion protection and control using nanomaterials

    CERN Document Server

    Cook, R

    2012-01-01

    This book covers the use of nanomaterials to prevent corrosion. The first section deals with the fundamentals of corrosion prevention using nanomaterials. Part two includes a series of case studies and applications of nanomaterials for corrosion control.$bCorrosion is an expensive and potentially dangerous problem in many industries. The potential application of different nanostructured materials in corrosion protection, prevention and control is a subject of increasing interest. Corrosion protection and control using nanomaterials explores the potential use of nanotechnology in corrosion control. The book is divided into two parts. Part one looks at the fundamentals of corrosion behaviour and the manufacture of nanocrystalline materials. Chapters discuss the impact of nanotechnology in reducing corrosion cost, and investigate the influence of various factors including thermodynamics, kinetics and grain size on the corrosion behaviour of nanocrystalline materials. There are also chapters on electrodeposition ...

  20. Simulating a high pressure die casting

    Energy Technology Data Exchange (ETDEWEB)

    Goldak, J.; Zhou, J.; Downey, D.; Aldea, V.; Li, G.; Mocanita, M. [Carleton Univ., Ottawa, Ontario (Canada)

    2000-07-01

    High pressure die casting is simulated for parts with complex geometry such as a large automotive transmission case. The closed die is filled in approximately 40 ms, the casting cools in the closed die for approximately 40s, to open the die, eject the casting and spray the die cavity surface requires another 40s. This 3D cyclic process is simulated using the following coupled composite solvers: the energy equation in the die and in the casting with solidification; filling of the casting by a droplet or a Navier-Stokes solver, and thermal stress analysis of the casting machine, casting and die during the cycle. This thermal analysis can be done for both starting and stopping transients and for the cyclic steady state. The software enables this analysis to be done almost automatically by designers. (author)

  1. Naphthenic corrosion resistance, mechanical properties and microstructure evolution of experimental Cr-Mo steels with high Mo content

    Directory of Open Access Journals (Sweden)

    Lorena Braga Moura

    2012-04-01

    Full Text Available One method to face the effects of naphthenic acid corrosion in petroleun refining plants is to use alloys with good resistance to this kind of corrosion. For this purpose, molybdenum additions to chromium containing steels are specially recommended. In this work, experimental Fe-9Cr-xMo (x = 5, 7 and 9 wt. (% ingots were cast, forged and hot rolled before being tested in a naphthenic acid environment. Evolution of the mechanical properties with composition is presented. The precipitation and dissolution of phases were investigated with the help of Thermocalc and electron backscattered diffraction (EBSD.

  2. Shutdown corrosion in geothermal energy systems

    Energy Technology Data Exchange (ETDEWEB)

    Ellis, Peter F.

    1982-10-08

    Experience has shown that corrosion occurring during geothermal energy utilization system downtime--shutdown corrosion--can pose a serious threat to successful operations. Shutdown corrosion in geothermal plants appears more severe than would be expected in their nongeothermal analogs, and its mitigation may pose a severe challenge to corrosion engineering personnel. This paper presents four case histories of geothermal shutdown corrosion problems. General methods of mitigation are explored.

  3. Critical Study of Corrosion Damaged Concrete Structures

    OpenAIRE

    Sallehuddin Shah Ayop; John Cairns

    2013-01-01

    Corrosion of steel reinforcement in concrete is one of the major problems with respect to the durability of reinforced concrete structures. The degradation of the structure strength due to reinforcement corrosion decreases its design life. This paper presents the literature study on the influence of the corrosion on concrete structure starting from the mechanism of the corrosion until the deterioration stage and the structural effects of corrosion on concrete structures.

  4. Corrosion Protection of Electrically Conductive Surfaces

    OpenAIRE

    Jian Song; Liangliang Wang; Andre Zibart; Christian Koch

    2012-01-01

    The basic function of the electrically conductive surface of electrical contacts is electrical conduction. The electrical conductivity of contact materials can be largely reduced by corrosion and in order to avoid corrosion, protective coatings must be used. Another phenomenon that leads to increasing contact resistance is fretting corrosion. Fretting corrosion is the degradation mechanism of surface material, which causes increasing contact resistance. Fretting corrosion occurs when there is...

  5. Corrosion-resistant sulfur concretes

    Science.gov (United States)

    McBee, W. C.; Sullivan, T. A.; Jong, B. W.

    1983-04-01

    Sulfur concretes have been developed by the Bureau of Mines as construction materials with physical and mechanical properties that suit them for use in acid and salt corrosive environments where conventional concretes fail. Mixture design methods were established for preparing sulfur concretes using different types of aggregates and recently developed mixed-modified sulfur cements. Bench-scale testing of the sulfur concretes has shown their potential value. Corrosion resistance, strength, and durability of sulfur concrete are superior to those of conventional materials. Field in situ evaluation tests of the sulfur concretes as replacement for conventional concrete materials are in progress in corrosive areas of 24 commercial chemical, fertilizer, and metallurgical plants.

  6. Cracking and corrosion recovery boiler

    Energy Technology Data Exchange (ETDEWEB)

    Suik, H. [Tallinn Technical University, Horizon Pulp and Paper, Tallinn (Estonia)

    1998-12-31

    The corrosion of heat surfaces and the cracking the drums are the main problems of the recovery boiler. These phenomena have been appeared during long-term operation of boiler `Mitsubishi - 315` erected at 1964. Depth of the crack is depending on the number of shutdowns and on operation time. Corrosion intensity of different heat surfaces is varying depend on the metal temperature and the conditions at place of positioning of tube. The lowest intensity of corrosion is on the bank tubes and the greatest is on the tubes of the second stage superheater and on the tubes at the openings of air ports. (orig.) 5 refs.

  7. Corrosion-resistant coating development

    Energy Technology Data Exchange (ETDEWEB)

    Stinton, D.P.; Kupp, D.M.; Martin, R.L. [Oak Ridge National Lab., TN (United States)

    1997-12-01

    SiC-based heat exchangers have been identified as the prime candidate material for use as heat exchangers in advanced combined cycle power plants. Unfortunately, hot corrosion of the SiC-based materials created by alkali metal salts present in the combustion gases dictates the need for corrosion-resistant coatings. The well-documented corrosion resistance of CS-50 combined with its low (and tailorable) coefficient of thermal expansion and low modulus makes CS-50 an ideal candidate for this application. Coatings produced by gelcasting and traditional particulate processing have been evaluated.

  8. Review on Stress Corrosion and Corrosion Fatigue Failure of Centrifugal Compressor Impeller

    Institute of Scientific and Technical Information of China (English)

    SUN Jiao; CHEN Songying; QU Yanpeng; LI Jianfeng

    2015-01-01

    Corrosion failure, especially stress corrosion cracking and corrosion fatigue, is the main cause of centrifugal compressor impeller failure. And it is concealed and destructive. This paper summarizes the main theories of stress corrosion cracking and corrosion fatigue and its latest developments, and it also points out that existing stress corrosion cracking theories can be reduced to the anodic dissolution (AD), the hydrogen-induced cracking (HIC), and the combined AD and HIC mechanisms. The corrosion behavior and the mechanism of corrosion fatigue in the crack propagation stage are similar to stress corrosion cracking. The effects of stress ratio, loading frequency, and corrosive medium on the corrosion fatigue crack propagation rate are analyzed and summarized. The corrosion behavior and the mechanism of stress corrosion cracking and corrosion fatigue in corrosive environments, which contain sulfide, chlorides, and carbonate, are analyzed. The working environments of the centrifugal compressor impeller show the behavior and the mechanism of stress corrosion cracking and corrosion fatigue in different corrosive environments. The current research methods for centrifugal compressor impeller corrosion failure are analyzed. Physical analysis, numerical simulation, and the fluid-structure interaction method play an increasingly important role in the research on impeller deformation and stress distribution caused by the joint action of aerodynamic load and centrifugal load.

  9. Thermal Fatigue Behaviour of Co-Based Alloy Coating Obtained by Laser Surface Melt-Casting on High Temperature Alloy

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    A thermal fatigue behaviour of C o-based alloy coating obtained by laser surface melt-casting on the high tempe rature alloy GH33 was studied. The results show that after each time of thermal cycling, the final residual stress was formed in the melt-casting layer which is attributed to the thermal stress and structural stress. Through the first 50 times of thermal cycling, the morphology of coating still inherits the laser casting one, but the dendrites get bigger; After the second 50 times of thermal cycling, corrosion pits emerge from coating, and mostly in the places where coating and substrate meet. The fatigue damage type of coating belongs to stress corrosi on.

  10. Effect of Zr Addition on Microstructure and Corrosion Properties of AlFeCrCoCuZrx High-entropy Alloys

    Directory of Open Access Journals (Sweden)

    XIE Hong-bo

    2016-06-01

    Full Text Available The microstructure, hardness and the corrosion resistance in 3.5% NaCl solution of the as-cast AlFeCrCoCuZrx(x=0, 0.5, 1 high-entropy alloys were investigated. The results show that typically cast dendrite structure is formed in the alloys. With the increase of Zr addition, phases in the dendrite region change from single BCC structure to two phases, while phase in the interdendrite region is Cu-rich FCC structure and kept unchanged. The hardness of the alloys increases with the increase of Zr addition and hardness AlFeCrCoCuZr alloy reaches the maximum of HV 698. The corrosion resistance of these alloys in 3.5% NaCl solution is better than that of 304L stainless steel, however as the Zr content increases, the corrosion resistance of alloys is degenerated.

  11. Inner surface roughness of complete cast crowns made by centrifugal casting machines.

    Science.gov (United States)

    Ogura, H; Raptis, C N; Asgar, K

    1981-05-01

    Six variables that could affect the surface roughness of a casting were investigated. The variables were (1) type of alloy, (2) mold temperature, (3) metal casting temperature, (4) casting machine, (5) sandblasting, and (6) location of each section. It was determined that the training portion of a complete cast crown had rougher surfaces than the leading portion. Higher mold and casting temperatures produced rougher castings, and this effect was more pronounced in the case of the base metal alloy. Sandblasting reduced the roughness, but produced scratched surfaces. Sandblasting had a more pronounced affect on the surface roughness of the base metal alloy cast either at a higher mold temperature or metal casting temperature. The morphology and the roughness profile of the original cast surface differed considerably with the type of alloy used.

  12. Erosion--Corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Vyas, B.

    1978-01-01

    The deterioration of materials by corrosion or erosion by itself presents a formidable problem and for this reason investigators have studied these two phenomena independently. In fact, there are very few systematic studies on E-C and the majority of references mention it only in passing. In most real systems, however, the two destructive processes take place simultaneously, hence the purpose of this review is to present the various interactions between the chemical and mechanical agents leading to accelerated degradation of the material. The papers cited in the review are those that lead to a better understanding of the process involved in the accelerated rate of material loss under E-C conditions.

  13. Pressure rig for repetitive casting

    Science.gov (United States)

    Vasquez, Peter (Inventor); Hutto, William R. (Inventor); Philips, Albert R. (Inventor)

    1989-01-01

    The invention is a pressure rig for repetitive casting of metal. The pressure rig performs like a piston for feeding molten metal into a mold. Pressure is applied to an expandable rubber diaphragm which expands like a balloon to force the metal into the mold. A ceramic cavity which holds molten metal is lined with blanket-type insulating material, necessitating only a relining for subsequent use and eliminating the lengthy cavity preparation inherent in previous rigs. In addition, the expandable rubber diaphragm is protected by the insulating material thereby decreasing its vulnerability to heat damage. As a result of the improved design the life expectancy of the pressure rig contemplated by the present invention is more than doubled. Moreover, the improved heat protection has allowed the casting of brass and other alloys with higher melting temperatures than possible in the conventional pressure rigs.

  14. Search for chameleons with CAST

    Directory of Open Access Journals (Sweden)

    V. Anastassopoulos

    2015-10-01

    Full Text Available In this work we present a search for (solar chameleons with the CERN Axion Solar Telescope (CAST. This novel experimental technique, in the field of dark energy research, exploits both the chameleon coupling to matter (βm and to photons (βγ via the Primakoff effect. By reducing the X-ray detection energy threshold used for axions from 1 keV to 400 eV CAST became sensitive to the converted solar chameleon spectrum which peaks around 600 eV. Even though we have not observed any excess above background, we can provide a 95% C.L. limit for the coupling strength of chameleons to photons of βγ≲1011 for 1<βm<106.

  15. Search for chameleons with CAST

    CERN Document Server

    Anastassopoulos, V; Aune, S; Barth, K; Belov, A; Bräuninger, H; Cantatore, G; Carmona, J M; Cetin, S A; Christensen, F; Collar, J I; Dafni, T; Davenport, M; Desch, K; Dermenev, A; Eleftheriadis, C; Fanourakis, G; Ferrer-Ribas, E; Friedrich, P; Galán, J; García, J A; Gardikiotis, A; Garza, J G; Gazis, E N; Geralis, T; Giomataris, I; Hailey, C; Haug, F; Hasinoff, M D; Hofmann, D H H; Iguaz, F J; Irastorza, I G; Jacoby, J; Jakobsen, A; Jakovčić, K; Kaminski, J; Karuza, M; Kavuk, M; Krčmar, M; Krieger, C; Krüger, A; Lakić, B; Laurent, J M; Liolios, A; Ljubičić, A; Luzón, G; Neff, S; Ortega, I; Papaevangelou, T; Pivovarov, M J; Raffelt, G; Riege, H; Rosu, M; Ruz, J; Savvidis, I; Solanki, S K; Vafeiadis, T; Villar, J A; Vogel, J K; Yildiz, S C; Zioutas, K; Brax, P; Lavrentyev, I; Upadhye, A

    2015-01-01

    In this work we present a search for (solar) chameleons with the CERN Axion Solar Telescope (CAST). This novel experimental technique, in the field of dark energy research, exploits both the chameleon coupling to matter ($\\beta_{\\rm m}$) and to photons ($\\beta_{\\gamma}$) via the Primakoff effect. By reducing the X-ray detection energy threshold used for axions from 1$\\,$keV to 400$\\,$eV CAST became sensitive to the converted solar chameleon spectrum which peaks around 600$\\,$eV. Even though we have not observed any excess above background, we can provide a 95% C.L. limit for the coupling strength of chameleons to photons of $\\beta_{\\gamma}\\!\\lesssim\\!10^{11}$ for $1<\\beta_{\\rm m}<10^6$.

  16. Innovative algorithm for cast detection

    Science.gov (United States)

    Gasparini, Francesca; Schettini, Raimondo; Gallina, Paolo

    2001-12-01

    The paper describes a method for detecting a color cast (i.e. a superimposed dominant color) in a digital image without any a priori knowledge of its semantic content. The color gamut of the image is first mapped in the CIELab color space. The color distribution of the whole image and of the so-called Near Neutral Objects (NNO) is then investigated using statistical tools then, to determine the presence of a cast. The boundaries of the near neutral objects in the color space are set adaptively by the algorithm on the basis of a preliminary analysis of the image color gamut. The method we propose has been tuned and successfully tested on a large data set of images, downloaded from personal web-pages or acquired using various digital and traditional cameras.

  17. Ageing and vascular ageing

    Science.gov (United States)

    Jani, B; Rajkumar, C

    2006-01-01

    There is an age related decline in various physiological processes. Vascular ageing is associated with changes in the mechanical and the structural properties of the vascular wall, which leads to the loss of arterial elasticity and reduced arterial compliance. Arterial compliance can be measured by different parameters like pulse wave velocity, augmentation index, and systemic arterial compliance. There is evidence that arterial compliance is reduced in disease states such as hypertension, diabetes, and end stage renal failure. Changes in arterial compliance can be present before the clinical manifestation of cardiovascular disease. Pharmacological and non‐pharmacological measures have been shown to improve arterial compliance. Arterial compliance may constitute an early cardiovascular risk marker and may be useful in assessing the effects of drugs on the cardiovascular system. Pharmacogenetics and genetics of arterial compliance in the future will improve our knowledge and understanding about vascular ageing. PMID:16754702

  18. Galvanic and stress corrosion of copper canisters in repository environment. A short review

    Energy Technology Data Exchange (ETDEWEB)

    Hermansson, H.P.; Koenig, M. [Studsvik Nuclear AB, Nykoeping (Sweden)

    2001-02-01

    The Swedish Nuclear Power Inspectorate, SKI, has studied different aspects of canister and copper corrosion as part of the general improvement of the knowledge base within the area. General and local corrosion has earlier been treated by experiments as well as by thermodynamic calculations. For completeness also galvanic and stress corrosion should be treated. The present work is a short review, intended to indicate areas needing further focus. The work consists of two parts, the first of which contains a judgement of statements concerning risk of galvanic corrosion of copper in the repository. The second part concerns threshold values for the stress intensity factor of stress corrosion in copper. A suggestion is given on how such values possibly could be measured for copper at repository conditions. In early investigations by SKB, galvanic corrosion is not mentioned or at least not treated. In later works it is treated but often in a theoretical way without indications of any further treatment or investigation. Several pieces of work indicate that further investigations are required to ensure that different types of corrosion, like galvanic, cannot occur in the repository environment. There are for example effects of grain size, grain boundary conditions, impurities and other factors that could influence the appearance of galvanic corrosion that are not treated. Those factors have to be considered to be completely sure that galvanic corrosion and related effects does not occur for the actual canister in the specific environment of the repository. The circumstances are so specific, that a rather general discussion indicating that galvanic corrosion is not probable just is not enough. Experiments should also be performed for verification. It is concluded that the following specific areas, amongst others, could benefit from further consideration. Galvanic corrosion of unbreached copper by inhomogeneities in the environment and in the copper metal should be addressed

  19. Prefabrication of axial vascularized tissue engineering coral bone by an arteriovenous loop: A better model

    Energy Technology Data Exchange (ETDEWEB)

    Dong Qingshan [Department of Oral and Maxillofacial Surgery, Wuhan General Hospital of Guangzhou Military Command, Wuhan 430070 (China); Shang Hongtao; Wu Wei [Department of Oral and Maxillofacial Surgery, School of Stomatology, Fourth Military Medical University, Xi' an 710032 (China); Chen Fulin [Lab of Tissue Engineering, Faculty of Life Science, Northwest University, Xi' an 710069 (China); Zhang Junrui [Department of Oral and Maxillofacial Surgery, School of Stomatology, Fourth Military Medical University, Xi' an 710032 (China); Guo Jiaping [Department of Oral and Maxillofacial Surgery, Wuhan General Hospital of Guangzhou Military Command, Wuhan 430070 (China); Mao Tianqiu, E-mail: tianqiumao@126.com [Department of Oral and Maxillofacial Surgery, School of Stomatology, Fourth Military Medical University, Xi' an 710032 (China)

    2012-08-01

    The most important problem for the survival of thick 3-dimensional tissues is the lack of vascularization in the context of bone tissue engineering. In this study, a modified arteriovenous loop (AVL) was developed to prefabricate an axial vascularized tissue engineering coral bone in rabbit, with comparison of the arteriovenous bundle (AVB) model. An arteriovenous fistula between rabbit femoral artery and vein was anastomosed to form an AVL. It was placed in a circular side groove of the coral block. The complex was wrapped with an expanded-polytetrafluoroethylene membrane and implanted beneath inguinal skin. After 2, 4, 6 and 8 weeks, the degree of vascularization was evaluated by India ink perfusion, histological examination, vascular casts, and scanning electron microscopy images of vascular endangium. Newly formed fibrous tissues and vasculature extended over the surfaces and invaded the interspaces of entire coral block. The new blood vessels robustly sprouted from the AVL. Those invaginated cavities in the vascular endangium from scanning electron microscopy indicated vessel's sprouted pores. Above indexes in AVL model are all superior to that in AVB model, indicating that the modified AVL model could more effectively develop vascularization in larger tissue engineering bone. - Highlights: Black-Right-Pointing-Pointer A modified arteriovenous loop (AVL) model in rabbit was developed in this study. Black-Right-Pointing-Pointer Axial prevascularization was induced in a larger coral block by using the AVL. Black-Right-Pointing-Pointer The prefabrication of axial vascularized coral bone is superior as vascular carrier.

  20. Barium phosphate conversion coating on die-cast AZ91D magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Poor corrosion resistance limits the application of magnesium alloys.Conversion coating is widely used to protect magnesium alloys because of easy operation and low cost.A novel conversion coating on die.cast AZ91D magnesium alloy containing barium salts was studied.The optimum concentrations of Ba(NO3)2,Mn(NO3)2 and NH4H2PO4 are 25 g/L,15 mL/L and 20 g/L,respectively,based on orthogonal test resulm.The treating time,solution temperature and PH value are settled to be 5-30 min,50-70℃and 2.35-3.0.respectively.The corrosion resistance of barium conversion coating is better than that of manganese-based phosphate conversion coating by immersion test.The coating is composed of Ba,P, O,Mg,Zn,Mn and Al by EDX analysis.

  1. The mechanism of corrosion of palladium-silver binary alloys in artificial saliva.

    Science.gov (United States)

    Joska, L; Marek, M; Leitner, J

    2005-05-01

    Palladium dental casting alloys are alternatives to gold alloys. The aim of this study was to determine the electrochemical behaviour and the corrosion mechanism of binary silver-palladium alloys. Seven binary silver-palladium alloys and pure palladium and silver were tested in a model saliva solution. Electrochemical tests included corrosion potential, polarization resistance, and potentiodynamic polarization measurements. The corrosion products, which may be theoretically formed, were determined by thermodynamic calculation. The behaviour of silver and silver-rich alloys was dominated by the preferential formation of a thiocyanate surface layer, which controlled the free corrosion potential. Palladium dissolved in the form of a thiocyanate complex, but the surface became passivated by either palladium oxide or solid palladium thiocyanate layer, the thermodynamic calculations indicating preference for the oxide. Palladium-rich alloys showed evidence of silver depletion of the surface, resulting in behaviour similar to palladium. Examination of binary silver-palladium alloys has made possible determination of the role of the components of the alloys and model saliva in the corrosion behaviour. The findings are applicable to the more complex commercial dental alloys containing silver and palladium as major components.

  2. Rapid Cycle Casting of Steel

    Science.gov (United States)

    1981-07-01

    such as macrosegregation, hot tears, and blowholes are also difficult to control. Rheocasting l on the other hand, is a recent development which...viscosity. Advantages of the rheocasting process are: * Reduced attack of die or mold because of the reduced tempera- ture (by 1000 C for steel) and...4W W ’ V6W 4 1.2 THE SD PROCESS Many metals, including steel, can be cast at still lower tempera- soliifiction(2) tures than rheocasting by

  3. Computer precision simulation for titanium casting centrifugal mold filling of prescision titanium castings

    Directory of Open Access Journals (Sweden)

    Daming XU

    2004-08-01

    Full Text Available Computer simulation codes were developed based on proposed mathematical model for centrifugal mold filling processes and previous computer software for 3D mold filling and solidification of castings. Sample simulations were implemented for mold filling processes of precision titanium castings under gravity and different centrifugal casting techniques. The computation results show that the alloy melt has a much stronger mold filling ability for thin section castings unde a centrifugal force field than that only under the gravity. A "return back" mold filling manner is showed to be a reasonable technique for centrifugal casting processes, especially for thin section prcision castings.

  4. Corrosion Problems in Absorption Chillers

    Science.gov (United States)

    Stetson, Bruce

    1978-01-01

    Absorption chillers use a lithium bromide solution as the medium of absorption and water as the refrigerant. Discussed are corrosion and related problems, tests and remedies, and cleaning procedures. (Author/MLF)

  5. Greener Approach towards Corrosion Inhibition

    Directory of Open Access Journals (Sweden)

    Neha Patni

    2013-01-01

    Full Text Available Corrosion control of metals is technically, economically, environmentally, and aesthetically important. The best option is to use inhibitors for protecting metals and alloys against corrosion. As organic corrosion inhibitors are toxic in nature, so green inhibitors which are biodegradable, without any heavy metals and other toxic compounds, are promoted. Also plant products are inexpensive, renewable, and readily available. Tannins, organic amino acids, alkaloids, and organic dyes of plant origin have good corrosion-inhibiting abilities. Plant extracts contain many organic compounds, having polar atoms such as O, P, S, and N. These are adsorbed on the metal surface by these polar atoms, and protective films are formed, and various adsorption isotherms are obeyed. Various types of green inhibitors and their effect on different metals are mentioned in the paper.

  6. Accelerated corrosion test and corrosion failure distribution model of aircraft structural aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    LIU Wen-lin; MU Zhi-tao; JIN Ping

    2006-01-01

    Based on corrosion damage data of 10 years for a type of aircraft aluminum alloy, the statistical analysis was conducted by Gumbel, Normal and two parameters Weibull distribution function. The results show that aluminum alloy structural member has the corrosion history of pitting corrosion-intergranular corrosion-exfoliation corrosion, and the maximum corrosion depth is in conformity to normal distribution. The accelerated corrosion test was carried out with the complied equivalent airport accelerated environment spectrum. The corrosion damage failure modes of aluminum alloy structural member indicate that the period of validity of the former protective coating is about 2.5 to 3 years, and that of the novel protective coating is about 4.0 to 4.5 years. The corrosion kinetics law of aluminum spar flange was established by fitting corrosion damage test data. The law indicates two apparent corrosion stages of high strength aluminum alloy section material: pitting corrosion and intergranular corrosion/exfoliation corrosion.The test results agree with the statistical fit result of corrosion data collected from corrosion member in service. The fractional error is 5.8% at the same calendar year. The accelerated corrosion test validates the corrosion kinetics law of aircraft aluminum alloy in service.

  7. Mechanical characteristics of fused cast basalt tube encased in steel pipe for protecting steel surface

    Institute of Scientific and Technical Information of China (English)

    Jee-Seok WANG; Jong-Do KIM; Hee-Jong YOON

    2009-01-01

    Because of the various excellent characteristics of cast basalt materials, such as, anti-corrosion, anti-wearing, good hardness, high chemical stability, of which steel may not possess, the steel-basalt composite pipes are used in severe environments for compensating the defects of steel. The limit of bending moment with which steel-basalt composite pipe may safely endure was calculated and the limit curvature of the composite pipe in the safe range was presented. The application temperature of steel-basalt pipe was examined due to a different coefficient among basalt, mortar and mild steel.

  8. Electrochemical Studies of Atmospheric Corrosion.

    Science.gov (United States)

    1979-01-01

    Todynamlc polarization curves using a mod ifiedatmospheric corrosion mon i tor (ACM). Norma l Tafel behavior was observed , the limiting current for oxygen...following a suggestion of Peter Serada, who is heading a task group on time-of-wetness measurements In ASTM GO1 .04, in which the author is participating...about 5 papers except for 1968 where a symposium on atmospheric corrosion was held which resulted in the publ ication of an ASTM Special Technical

  9. Corrosion Control Anniston Army Depot

    Science.gov (United States)

    2010-02-09

    parts. • Anodize, Chrome, and Black Oxide (et.al.) • Substrate Prep and CARC paint. Stowage • Climate controlled storage (limited). • Weather...resistant (rain, uv) stowage . • Right Material – Right Time In Process Actions Bldgs 129 and 114 • Installation of new cleaning technologies for small... Rack Dehydration Prep Area CARC Application Flash-Off Oven De-mask and Anti- Corrosion App. Planned Future Actions Survey • Perform a corrosion survey

  10. Corrosion resistant neutron absorbing coatings

    Science.gov (United States)

    Choi, Jor-Shan [El Cerrito, CA; Farmer, Joseph C [Tracy, CA; Lee, Chuck K [Hayward, CA; Walker, Jeffrey [Gaithersburg, MD; Russell, Paige [Las Vegas, NV; Kirkwood, Jon [Saint Leonard, MD; Yang, Nancy [Lafayette, CA; Champagne, Victor [Oxford, PA

    2012-05-29

    A method of forming a corrosion resistant neutron absorbing coating comprising the steps of spray or deposition or sputtering or welding processing to form a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material. Also a corrosion resistant neutron absorbing coating comprising a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material.

  11. Maintainability Improvement Through Corrosion Prediction

    Science.gov (United States)

    1997-12-01

    potential, current, pH, and chloride ion concentration were made along a simulated corrosion fatigue crack for HY80 (UNS K31820) steel in seawater...frequency range of 0.05-50 Hz, a 7075-T6 aluminium alloy and 304 and 316L stainless steels were fatigue tested in 3.0% NaCl solution. The increments...DESCRIPTORS: Conference Paper; Aluminum base alloys- Mechanical properties; Austenitic stainless steels - Mechanical properties; Corrosion fatigue

  12. Microstructures and formation mechanism of hypoeutectic white cast iron by isothermal electromagnetic rheocast process

    Directory of Open Access Journals (Sweden)

    Zhang Wanning

    2010-05-01

    Full Text Available An investigation was made on the evolution of microstructures of hypoeutectic white cast iron slurry containing 2.5wt.%C and 1.8wt.%Si produced by rheocasting in which the solidifying alloy was vigorously agitated by electromagnetic stirrer during isothermal cooling processes. The results indicated that under the proper agitating temperatures and speeds applied, the dendrite structures in white cast iron slurry were gradually evolved into spherical structures during a certain agitating time. It also revealed that the bent dendrites were formed by either convection force or by the growth of the dendrites themselves in the bending direction; then, as they were in solidifying, they were gradually being alternated into separated particles and into more spherical structures at the end of the isothermal cooling process. Especially, the dendrites were granulated as the bending process proceeding, which suggested that they were caused by unwanted elements such as sulfur and phosphor usually contained in engineering cast iron. Convective flow of the melt caused corrosion on the dendritic segments where they were weaker in strength and lower in melting temperature because of higher concentration of sulfur or phosphor. And the granulation process for such dendrites formed in the melt became possible under the condition. Certainly, dendrite fragments are another factors considerable to function for spherical particles formation. A new mechanism, regarding to the rheocast structure formation of white cast iron, was suggested based on the structural evolution observed in the study.

  13. Evaluation of Chill Cast Co-Cr Alloys for Biomedical Applications

    Directory of Open Access Journals (Sweden)

    Ana Laura Ramirez-Ledesma

    2016-08-01

    Full Text Available Binary Co-Cr alloys containing various Cr contents were vacuum induction melted and cast into wedge-shaped copper molds. It was intended to develop a microstructure (1 free from interdendritic segregation and porosity; (2 having minimal intermetallic precipitates; and (3 suitable for biomedical applications. The resultant microstructures were evaluated from sections obtained longitudinally and centrally in the plane normal to the diverging wedge faces. All ingots showed a dendritic microstructure with some characteristic features. For instance, in Co-20–30 wt. % Cr alloys, the chilled cast microstructures consisted of columnar dendrites without interdendritic segregation, a minimum of intermetallic precipitates, and the presence of a predominantly athermal HCP ε-martensite (>80 vol. %. In addition, the metastable FCC γ-Co phase was identified by X-ray diffraction and scanning electron microscopy. In the case of 35–44 wt. % Cr cobalt alloys, a eutectic constituent including the σ-phase were found to develop in the interdendritic regions. From this work, a Co-20 wt. % Cr alloy was chosen for further investigation after heat treating below the γ/ε transition temperature. The resultant tensile strength and ductility were further improved after applying a heat treatment at 730 °C for 30 min, obtaining values of elongation of 26% as compared with 2.55 < 5 of elongation in the as cast condition. Also, the alloy corrosion resistance in artificial saliva was investigated. It was found that the exhibited corrosion rates for the as-cast and heat-treated conditions are between those reported for other similar systems.

  14. [The cast structure after vacuum-pressure casting and centrifugal casting].

    Science.gov (United States)

    Finger, W; Jung, T; Quast, U

    1975-02-01

    Evaluation of polished sections revealed the following: 1. Grain size in marginal areas of the crown is, in general, smaller than it is in the occlusal region. 2. Grain size varies depending on the casting method applied. Differences in hardness were found only to a limited extent. They were not always in line with the grain structure. This phenomenon deviating from the rule cannot satisfactorily be explained. The piping distribution was in accordance with observations made so far.

  15. Gating of Permanent Molds for ALuminum Casting

    Energy Technology Data Exchange (ETDEWEB)

    David Schwam; John F. Wallace; Tom Engle; Qingming Chang

    2004-03-30

    This report summarizes a two-year project, DE-FC07-01ID13983 that concerns the gating of aluminum castings in permanent molds. The main goal of the project is to improve the quality of aluminum castings produced in permanent molds. The approach taken was determine how the vertical type gating systems used for permanent mold castings can be designed to fill the mold cavity with a minimum of damage to the quality of the resulting casting. It is evident that somewhat different systems are preferred for different shapes and sizes of aluminum castings. The main problems caused by improper gating are entrained aluminum oxide films and entrapped gas. The project highlights the characteristic features of gating systems used in permanent mold aluminum foundries and recommends gating procedures designed to avoid common defects. The study also provides direct evidence on the filling pattern and heat flow behavior in permanent mold castings.

  16. Clean Cast Steel Technology, Phase IV

    Energy Technology Data Exchange (ETDEWEB)

    Charles E. Bates

    2003-02-24

    The objective of the Clean Cast Steel Technology Program was to improve casting product quality by removing or minimizing oxide defects and to allow the production of higher integrity castings for high speed machining lines. Previous research has concentrated on macro-inclusions that break, chip, or crack machine tool cutters and drills and cause immediate shutdown of the machining lines. The overall goal of the project is to reduce the amount of surface macro-inclusions and improve the machinability of steel castings. Macro-inclusions and improve the machinability of steel castings. Macro-inclusions have been identified by industrial sponsors as a major barrier to improving the quality and marketability of steel castings.

  17. Homogenity of Die Casting and Returning Material

    Directory of Open Access Journals (Sweden)

    J. Malik

    2012-04-01

    Full Text Available Homogeneity of die castings is influenced by wide range of technological parameters as piston velocity in filling chamber of die casting machine, filling time of mould cavity, temperature of cast alloy, temperature of the mould, temperature of filling chamber, surface pressure on alloy during mould filling, final pressure and others. Based on stated parameters it is clear, that main parameters of die casting are filling time of die mould cavity and velocity of the melt in the ingates. Filling time must ensure the complete filling of the mould cavity before solidification process can negatively influence it. Among technological parameters also belong the returning material, which ratio in charge must be constrained according to requirement on final homogeneity of die castings. With the ratio of returning material influenced are the mechanical properties of castings, inner homogeneity and chemical composition.

  18. Advanced casting technologies for lightweight automotive applications

    Directory of Open Access Journals (Sweden)

    Alan A. Luo

    2010-11-01

    Full Text Available This paper provides an overview of alloy and process developments in aluminum and magnesium castings for lightweight automotive applications. Wear-resistant aluminum alloys, creep-resistant and high strength/ductility magnesium alloys have been developed for automotive applications. On the process front, vacuum-assisted die casting and high vacuum die casting technologies have been developed for high-integrity body and chassis applications. Thin-wall and hollow casting components are being produced by low-pressure die casting processes for structural applications. Overcasting technology is gaining traction and has enabled mixed material designs for automotive sub-systems such as engine cradles and instrument panel beams. Simulation tools developed to predict the interfacial interactions of the dissimilar components and the structural integrity of the overcast systems are being validated in the casting trials.

  19. Chilling Tendency and Chill of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    E. Fra(s); M. Górny; W. Kapturkiewicz; H. López

    2008-01-01

    An analytical expression is presented for the susceptibility of liquid cast iron to solidify according tothe Fe-C-X metastable system (also known as the chilling tendency of cast iron, CT). The analysis incorpo-rates the nucleation and growth processes associated with the eutectic transformation. The CT is related tothe physicochemical state of the liquid, the eutectic cells in the flake graphite, and the number of nodules innodular cast iron. In particular, the CT can be related to the critical wall thickness, Scr, or the chill width, Wcr,in wedge shaped castings. Finally, this work serves as a guide for understanding the effect of technical fac-tors such as the melt chemistry, the spheroidizing and inoculation practice, and the holding time and tam-perature on the resultant CT and chill of the cast iron. Theoretical calculations of Scr and Wcr compare wellwith experimental data for flake graphite and nodular cast iron.

  20. Method for casting thin metal objects

    Energy Technology Data Exchange (ETDEWEB)

    Pehrson, Brandon P; Moore, Alan F

    2015-04-14

    Provided herein are various embodiments of systems for casting thin metal plates and sheets. Typical embodiments include layers of mold cavities that are oriented vertically for casting the metal plates. In some embodiments, the mold cavities include a beveled edge such that the plates that are cast have a beveled edge. In some embodiments, the mold cavities are filled with a molten metal through an open horizontal edge of the cavity. In some embodiments, the mold cavities are filled through one or more vertical feed orifices. Further disclosed are methods for forming a thin cast metal plate or sheet where the thickness of the cast part is in a range from 0.005 inches to 0.2 inches, and the surface area of the cast part is in a range from 16 square inches to 144 square inches.

  1. Renal posttransplant's vascular complications

    Directory of Open Access Journals (Sweden)

    Bašić Dragoslav

    2003-01-01

    Full Text Available INTRODUCTION Despite high graft and recipient survival figures worldwide today, a variety of technical complications can threaten the transplant in the postoperative period. Vascular complications are commonly related to technical problems in establishing vascular continuity or to damage that occurs during donor nephrectomy or preservation [13]. AIM The aim of the presenting study is to evaluate counts and rates of vascular complications after renal transplantation and to compare the outcome by donor type. MATERIAL AND METHODS A total of 463 kidneys (319 from living related donor LD and 144 from cadaveric donor - CD were transplanted during the period between June 1975 and December 1998 at the Urology & Nephrology Institute of Clinical Centre of Serbia in Belgrade. Average recipients' age was 33.7 years (15-54 in LD group and 39.8 (19-62 in CD group. Retrospectively, we analyzed medical records of all recipients. Statistical analysis is estimated using Hi-squared test and Fischer's test of exact probability. RESULTS Major vascular complications including vascular anastomosis thrombosis, internal iliac artery stenosis, internal iliac artery rupture obliterant vasculitis and external iliac vein rupture were analyzed. In 25 recipients (5.4% some of major vascular complications were detected. Among these cases, 22 of them were from CD group vs. three from LD group. Relative rate of these complications was higher in CD group vs. LD group (p<0.0001. Among these complications dominant one was vascular anastomosis thrombosis which occurred in 18 recipients (17 from CD vs. one from LD. Of these recipients 16 from CD lost the graft, while the rest of two (one from each group had lethal outcome. DISCUSSION Thrombosis of renal allograft vascular anastomosis site is the most severe complication following renal transplantation. In the literature, renal allograft thrombosis is reported with different incidence rates, from 0.5-4% [14, 15, 16]. Data from the

  2. Structure, mechanical properties, corrosion behavior and cytotoxicity of biodegradable Mg–X (X = Sn, Ga, In) alloys

    Energy Technology Data Exchange (ETDEWEB)

    Kubásek, J., E-mail: Jiri.Kubasek@vscht.cz [Department of Metals and Corrosion Engineering, Institute of Chemical Technology, Prague, Technická 5, 166 28 Prague 6 (Czech Republic); Vojtěch, D. [Department of Metals and Corrosion Engineering, Institute of Chemical Technology, Prague, Technická 5, 166 28 Prague 6 (Czech Republic); Lipov, J.; Ruml, T. [Department of Biochemistry and Microbiology, Institute of Chemical Technology, Prague, Technická 5, 166 28 Prague 6 (Czech Republic)

    2013-05-01

    As-cast Mg–Sn, Mg–Ga and Mg–In alloys containing 1–7 wt.% of alloying elements were studied in this work. Structural and chemical analysis of the alloys was performed by using light and scanning electron microscopy, energy dispersive spectrometry, x-ray diffraction, x-ray photoelectron spectroscopy and glow discharge spectrometry. Mechanical properties were determined by Vickers hardness measurements and tensile testing. Corrosion behavior in a simulated physiological solution (9 g/l NaCl) was studied by immersion tests and potentiodynamic measurements. The cytotoxicity effect of the alloys on human osteosarcoma cells (U-2 OS) was determined by an indirect contact assay. Structural investigation revealed the dendritic morphology of the as-cast alloys with the presence of secondary eutectic phases in the Mg–Sn and Mg–Ga alloys. All the alloying elements showed hardening and strengthening effects on magnesium. This effect was the most pronounced in the case of Ga. All the alloying elements at low concentrations of approximately 1 wt.% were also shown to positively affect the corrosion resistance of Mg. But at higher concentrations of Ga and Sn the corrosion resistance worsened due to galvanic effects of secondary phases. Cytotoxicity tests indicated that Ga had the lowest toxicity, followed by Sn. The most severe toxicity was observed in the case of In. - Highlights: ► Gallium addition (up to 7 wt.%) improves the strength and toughness of as-cast Mg. ► The effect of indium addition (up to 7 wt.%) on mechanical properties is small. ► Gallium, Tin and Indium addition improves the corrosion resistance of as-cast Mg. ► Gallium shows no toxic effect on osteosarcoma cells. ► Tin and indium show serious toxic effect on osteosarcoma cells.

  3. RESEARCH AND APPLICATION OF AS-CAST WEAR RESISTANCE HIGH CHROMIUM CAST IRON

    Institute of Scientific and Technical Information of China (English)

    1998-01-01

    The influence of alloy elements, such as boron and silicon, on the microstructure and properties of as-cast high chromium cast iron is studied. The results show that boron and silicon have a great effect on the mechanical properties and the wear resistance. Through proper addition of boron and silicon, the properties of as-cast high chromium cast iron can be improved effectively. Through analyzing the distribution of elements by scanning electron microscope, it has been shown that the addition of boron and silicon lowers the mass fraction of chromium saturated in as-cast austenite, and makes it unstable and liable to be transformed into martensite. The as-cast high chromium cast iron with proper content of boron and silicon is suitable for the manufacture of lining for asphalt concrete mixer and its wear resistance is 14 times that of lining made of low alloy white cast iron.

  4. Influence of Technological Parameters of Furane Mixtures on Shrinkage Creation in Ductile Cast Iron Castings

    Directory of Open Access Journals (Sweden)

    Vasková I.

    2014-10-01

    Full Text Available Ductile cast iron (GS has noticed great development in last decades and its boom has no analogue in history humankind. Ductile iron has broaden the use of castings from cast iron into areas, which where exclusively domains for steel castings. Mainly by castings, which weight is very high, is the propensity to shrinkage creation even higher. Shrinkage creation influences mainly material, construction of casting, gating system and mould. Therefore, the main realized experiment was to ascertain the influence of technological parameters of furane mixture on shrinkage creation in castings from ductile iron. Together was poured 12 testing items in 3 moulds forto determine and compare the impact of various technological parameters forms the propensity for shrinkage in the casting of LGG.

  5. COOLING METHOD OF SILUMINA CASTINGS AK15M3 AT VERTICAL CENTRIFUGAL CASTING

    Directory of Open Access Journals (Sweden)

    V. Yu. Stecenko

    2013-01-01

    Full Text Available The way of cooling of castings from silumin AK15M3 is developed at the vertical centrifugal casting, enabling to receive bimetallic blanks with high-disperse eutectic and hypereutectic microstructures and minimal allowance for machining.

  6. Newly developed vacuum differential pressure casting of thin-walled complicated Al-alloy castings

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    The newly designed vacuum differential pressure casting (VDPC) unit was introduced, by which the capability of the VDPC process to produce thin-walled complicated Al-alloy castings, that are free from oxides, gas pore and shrinkage cavity and thus enhance overall part quality, was studied. Experimental results were compared with those of traditional gravity pouring and vacuum suction casting. The first series of experiments were focused on investigating the castability of thin section Al-alloy casting. In the second series of experiments the metallographic evidence, casting strength and soundness were examined. Finally, case studies of very interesting thin walled complicated casting applications were described. The advantages of the described technique have made possible to produce thin walled complicated Al-alloy casting (up to a section thickness of 1 mm), which is not practical for gravity pouring and vacuum suction casting.

  7. Migrating corrosion inhibitor protection of concrete

    Energy Technology Data Exchange (ETDEWEB)

    Bjegovic, D.; Miksic, B.

    1999-11-01

    Migrating corrosion inhibitors (MCI) were developed to protect steel rebar from corrosion in concrete. They were designed to be incorporated as an admixture during concrete batching or used for surface impregnation of existing concrete structures. Two investigations are summarized. One studied the effectiveness of MCIs as a corrosion inhibitor for steel rebar when used as an admixture in fresh concrete mix. The other is a long-term study of MCI concrete impregnation that chronicles corrosion rates of rebar in concrete specimens. Based on data from each study, it was concluded that migrating corrosion inhibitors are compatible with concrete and effectively delay the onset of corrosion.

  8. Solutions of corrosion Problems in advanced Technologies

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Karlsson, Asger

    1999-01-01

    Austenitic and ferritic steels were exposed in the superheater area of a straw-fired CHP plant. The specimens were exposed for 1400 hours at 450-600°C. The rate of corrosion was assessed based on unattacked metal remaining. The corrosion products and course of corrosion for the various steel types...... were investigated using light optical and scanning electron microscopy. The ferritic steels suffered from corrosion mainly via material loss. The austenitic steels suffered from predominantly selective corrosion resulting in chromium depletion from the alloy. A clear trend was observed that selective...... corrosion increased with increasing chromium content of the alloy....

  9. Development and application of titanium alloy casting technology in China

    Institute of Scientific and Technical Information of China (English)

    NAN Hai; XIE Cheng-mu; ZHAO Jia-qi

    2005-01-01

    The development and research of titanium cast alloy and its casting technology, especially its application inaeronautical industry in China are presented. The technology of molding, melting and casting of titanium alloy, casting quality control are introduced. The existing problems and development trend in titanium alloy casting technology are also discussed.

  10. Improved Foundry Castings Utilizing CAD/CAM

    Science.gov (United States)

    1981-10-01

    designed to simulate the heat transfer behavior during freezing and the subsequent cooling of an arbitrarily shaped 3D casting solidify- ing in a sand...variety of complex 2D and 3D geometries may be simulated by these routines. It is important, however, to be aware of the assumptions made in the design...three-dimensional with a sand mold surrounding a steel casting. The simulation program is desing - ed to simulate any shape. The shape of test casting

  11. Thermal gradient analysis of solidifying casting

    Directory of Open Access Journals (Sweden)

    J. Suchoń

    2008-08-01

    Full Text Available For description of casting solidification and crystallization process the thermal derivative analysis (TDA is commonly used. Besides the process kinetics considered in TDA method to describe the solidification process, the thermal gradient analysis can be also used for this purpose [1, 2]. In conducted studies analysis of thermal gradient distribution inside the solidifying wedge casting was shown which enabled determination of heat flow intensity on casting section.

  12. Theory of uniqueness of Indian Caste System

    OpenAIRE

    Kumar, Ashwin

    2006-01-01

    Classical studies on pre-modern Indian social structure have suggested apparent differences between the Indian caste system and social stratification as one can discern in other parts of the world. However, one needs to question such dogmatic assertions that such vast differences really existed. An endeavor is made in this research paper to reflect on the nature of caste hierarchy in pre-modern India. The caste system forms the significant basis of pre-modern Indian social structure. Early wr...

  13. Caste and wealth inequality in India

    OpenAIRE

    Zacharias, Ajit; Vakulabharanam, Vamsi

    2009-01-01

    In this paper, we conduct the novel exercise of analyzing the relationship between overall wealth inequality and caste divisions in India using nationally representative surveys on household wealth conducted during 1991–92 and 2002–03. According to our findings, the groups in India that are generally considered disadvantaged (known as Scheduled Castes or Scheduled Tribes) have, as one would expect, substantially lower wealth than the "forward" caste groups, while the Other Backward Classes an...

  14. Corrosion behavior of corrosion resistant alloys in stimulation acids

    Energy Technology Data Exchange (ETDEWEB)

    Cheldi, Tiziana [ENI E and P Division, 20097 San Donato Milanese Milano (Italy); Piccolo, Eugenio Lo; Scoppio, Lucrezia [Centro Sviluppo Materiali, via Castel Romano 100, 00128 Rome (Italy)

    2004-07-01

    In the oil and gas industry, selection of CRAs for downhole tubulars is generally based on resistance to corrosive species in the production environment containing CO{sub 2}, H{sub 2}S, chloride and in some case elemental sulphur. However, there are non-production environments to which these materials must also be resistant for either short term or prolonged duration; these environments include stimulation acids, brine and completion fluids. This paper reports the main results of a laboratory study performed to evaluate the corrosion and stress corrosion behaviour to the acidizing treatments of the most used CRAs for production tubing and casing. Laboratory tests were performed to simulate both 'active' and 'spent' acids operative phases, selecting various environmental conditions. The selected steel pipes were a low alloyed steel, martensitic, super-martensitic, duplex 22 Cr, superduplex 25 Cr and super-austenitic stainless steels (25 Cr 35 Ni). Results obtained in the 'active' acid environments over the temperature range of 100-140 deg. C, showed that the blend acids with HCl at high concentration and HCl + HF represented too much severe conditions, where preventing high general corrosion and heavy localised corrosion by inhibition package becomes very difficult, especially for duplex steel pipe, where, in some case, the specimens were completely dissolved into the solution. On the contrary, all steels pipes were successfully protected by inhibitor when organic acid solution (HCOOH + CH{sub 3}COOH) were used. Furthermore, different effectiveness on corrosion protection was showed by the tested inhibitors packages: e.g. in the 90% HCl at 12% + 10 CH{sub 3}COOH acid blend. In 'spent' acid environments, all steel pipes showed to be less susceptible to the localised and general corrosion attack. Moreover, no Sulphide Stress Corrosion Cracking (SSC) was observed. Only one super-austenitic stainless steel U-bend specimen showed

  15. General Corrosion and Localized Corrosion of the Drip Shield

    Energy Technology Data Exchange (ETDEWEB)

    F. Hua

    2004-09-16

    The repository design includes a drip shield (BSC 2004 [DIRS 168489]) that provides protection for the waste package both as a barrier to seepage water contact and a physical barrier to potential rockfall. The purpose of the process-level models developed in this report is to model dry oxidation, general corrosion, and localized corrosion of the drip shield plate material, which is made of Ti Grade 7. This document is prepared according to ''Technical Work Plan For: Regulatory Integration Modeling and Analysis of the Waste Form and Waste Package'' (BSC 2004 [DIRS 171583]). The models developed in this report are used by the waste package degradation analyses for TSPA-LA and serve as a basis to determine the performance of the drip shield. The drip shield may suffer from other forms of failure such as the hydrogen induced cracking (HIC) or stress corrosion cracking (SCC), or both. Stress corrosion cracking of the drip shield material is discussed in ''Stress Corrosion Cracking of the Drip Shield, the Waste Package Outer Barrier, and the Stainless Steel Structural Material'' (BSC 2004 [DIRS 169985]). Hydrogen induced cracking of the drip shield material is discussed in ''Hydrogen Induced Cracking of Drip Shield'' (BSC 2004 [DIRS 169847]).

  16. PEO of pre-anodized Al–Si alloys: Corrosion properties and influence of sealings

    Energy Technology Data Exchange (ETDEWEB)

    Mohedano, M., E-mail: marta.mohedano@hzg.de [Helmholtz Zentrum Geesthacht, Magnesium Innovation Centre, Institute of Materials Research, Max-Planck-Str. 1, D-21502 Geesthacht (Germany); Matykina, E.; Arrabal, R.; Mingo, B.; Pardo, A. [Departamento de Ciencia de Materiales, Facultad de Ciencias Químicas, Universidad Complutense, 28040 Madrid (Spain)

    2015-08-15

    Highlights: • A356 gravity-cast and rheocast pre-anodized aluminium alloys were coated by PEO. • Different sealing techniques were applied after the coating process. • Iron-rich constituents of the substrate occlude the continuity of the porous anodic film. • PEO coatings consisted of a mixture of α-Al{sub 2}O{sub 3}, γ-Al{sub 2}O{sub 3} and mullite. • Post-treatments improved both hydrophobic and corrosion properties. - Abstract: Voltage-controlled PEO coatings were developed on A356 aluminum alloys (gravity-cast and rheocast) with a pre-anodized layer. The influence of the alloy manufacturing process and the effect of Si-rich phase on the structure and composition of the oxide layers were evaluated using SEM, EDS and XRD. The pre-anodized oxide layer preserves the microstructure of the substrate due to the presence of secondary phases that have a different behavior relative to the matrix during anodizing. PEO coatings consisted of a mixture of α-Al{sub 2}O{sub 3}, γ-Al{sub 2}O{sub 3} and mullite. The corrosion behavior and the effectiveness of different sealing techniques based on salts of nickel, cobalt, cerium and phosphonic acid were also studied. Post-treatments improved the hydrophobic properties of the coatings and showed a beneficial effect, significantly increasing the coating impedance and thereby reducing the susceptibility to corrosion.

  17. Vacuum-sealed casting process under pressure

    Institute of Scientific and Technical Information of China (English)

    LI Chen-xi; GUO Tai-ming; WU Chun-jing; WANG Hong

    2006-01-01

    A new casting method, the vacuum-sealed mold casting under pressure, has been developed, and thin wall iron castings with high precision and smooth surface have been produced successfully with this casting method. The experimental results show that the liquid iron has a very excellent filling ability because a high negative pressure is formed in the mold cavity during filling process. The vacuum-sealed mold under pressure has very high compressive strength greater than 650 kPa, which is 3-4 times as high as that of the molds produced by high-pressure molding process or vacuum-sealed molding process.

  18. Cast functional accessories for heat treatment furnaces

    Directory of Open Access Journals (Sweden)

    A. Drotlew

    2010-10-01

    Full Text Available The study gives examples of the cast functional accessories operating in furnaces for the heat treatment of metals and alloys. The describeddesign solutions of castings and their respective assemblies are used for charge preparation and handling. They were put in systematicorder depending on furnace design and the technological purpose of heat treatment. Basic grades of austenitic cast steel, used for castings of this type, were enumerated, and examples of general guidelines formulated for their use were stated. The functional accessories described in this study were designed and made by the Foundry Research Laboratory of West Pomeranian University of Technology.

  19. Friction Stir Processing of Cast Superalloys Project

    Data.gov (United States)

    National Aeronautics and Space Administration — This SBIR effort examines the feasibility of an innovative fabrication technology incorporating sand casting and friction stir processing (FSP) for producing...

  20. Corrosion of steel structures in sea-bed sediment

    Indian Academy of Sciences (India)

    Xiutong Wang; Jizhou Duan; Yan Li; Jie Zhang; Shide Ma; Baorong Hou

    2005-04-01

    Seabed sediment (SBS) is a special soil that is covered by seawater. With the developments in marine oil exploitation and engineering, more and more steel structures have been buried in SBS. SBS corrosion has now become a serious problem in marine environment and an important issue in corrosion science. In this paper, approach in the field of SBS corrosion is reviewed. Electrochemical and microbial corrosion factors, corrosion mechanism, measurement of metal corrosion rate, corrosion evaluation and prediction of corrosion are also discussed here.

  1. Report on accelerated corrosion studies.

    Energy Technology Data Exchange (ETDEWEB)

    Mowry, Curtis Dale; Glass, Sarah Jill; Sorensen, Neil Robert

    2011-03-01

    Sandia National Laboratories (SNL) conducted accelerated atmospheric corrosion testing for the U.S. Consumer Product Safety Commission (CPSC) to help further the understanding of the development of corrosion products on conductor materials in household electrical components exposed to environmental conditions representative of homes constructed with problem drywall. The conditions of the accelerated testing were chosen to produce corrosion product growth that would be consistent with long-term exposure to environments containing humidity and parts per billion (ppb) levels of hydrogen sulfide (H{sub 2}S) that are thought to have been the source of corrosion in electrical components from affected homes. This report documents the test set-up, monitoring of electrical performance of powered electrical components during the exposure, and the materials characterization conducted on wires, screws, and contact plates from selected electrical components. No degradation in electrical performance (measured via voltage drop) was measured during the course of the 8-week exposure, which was approximately equivalent to 40 years of exposure in a light industrial environment. Analyses show that corrosion products consisting of various phases of copper sulfide, copper sulfate, and copper oxide are found on exposed surfaces of the conductor materials including wires, screws, and contact plates. The morphology and the thickness of the corrosion products showed a range of character. In some of the copper wires that were observed, corrosion product had flaked or spalled off the surface, exposing fresh metal to the reaction with the contaminant gasses; however, there was no significant change in the wire cross-sectional area.

  2. The temperature gradient on section of casting in process of primary crystallization of chromium cast iron

    Directory of Open Access Journals (Sweden)

    A. Studnicki

    2008-08-01

    Full Text Available The methodology of defining in article was introduced the temperature gradient in process of primary crystallization during cooling the casting from chromium cast iron on basis of measurements of thermal field in test DTA-K3. Insert also the preliminary results of investigations of influence temperature gradient on structure of studied wear resistance chromium cast iron.

  3. The temperature gradient on section of casting in process of primary crystallization of chromium cast iron

    OpenAIRE

    2008-01-01

    The methodology of defining in article was introduced the temperature gradient in process of primary crystallization during cooling the casting from chromium cast iron on basis of measurements of thermal field in test DTA-K3. Insert also the preliminary results of investigations of influence temperature gradient on structure of studied wear resistance chromium cast iron.

  4. Mechanical and Corrosion Behaviour of Zn-27Al Based Composites Reinforced with Groundnut Shell Ash and Silicon Carbide

    Directory of Open Access Journals (Sweden)

    K.K. Alaneme

    2014-06-01

    Full Text Available The mechanical and corrosion behaviour of Zn-27Al alloy based composites reinforced with groundnut shell ash and silicon carbide was investigated. Experimental test composite samples were prepared by melting Zn-27Al alloy with pre-determined proportions of groundnut ash and silicon carbide as reinforcements using double stir casting. Microstructural examination, mechanical properties and corrosion behaviour were used to characterize the composites produced. The results show that hardness and ultimate tensile strength of the hybrid composites decreased with increase in GSA content. Although the % Elongation somewhat decreased with increase the GSA content, the trend was not as consistent as that of hardness and tensile strength. The fracture toughness of the hybrid composites however, increased with increase in the GSA content of the composites. In 3.5 % NaCl solution, the composites were resistant to corrosion with some of the hybrid composite grades containing GSA exhibiting relatively superior corrosion resistance to the grades without GSA. In 0.3M H2SO4 solution, the composites were generally a bit more susceptible to corrosion (compared to 3.5 % NaCl solution, but the effect of GSA content on the corrosion resistance of the composites was not consistent for the Zn-27Al alloy based composites.

  5. Spray casting project final report

    Energy Technology Data Exchange (ETDEWEB)

    Churnetski, S.R.; Thompson, J.E.

    1996-08-01

    Lockheed Martin Energy Systems, Inc. (Energy Systems), along with other participating organizations, has been exploring the feasibility of spray casting depleted uranium (DU) to near-net shape as a waste minimization effort. Although this technology would be useful in a variety of applications where DU was the material of choice, this effort was aimed primarily at gamma-shielding components for use in storage and transportation canisters for high-level radioactive waste, particularly in the Multipurpose Canister (MPC) application. In addition to the waste-minimization benefits, spray casting would simplify the manufacturing process by allowing the shielding components for MPC to be produced as a single component, as opposed to multiple components with many fabrication and assembly steps. In earlier experiments, surrogate materials were used to simulate the properties (specifically reactivity and density) of DU. Based on the positive results from those studies, the project participants decided that further evaluation of the issues and concerns that would accompany spraying DU was warranted. That evaluation occupied substantially all of Fiscal Year 1995, yielding conceptual designs for both an intermediate facility and a production facility and their associated engineering estimates. An intermediate facility was included in this study to allow further technology development in spraying DU. Although spraying DU to near-net shape seems to be feasible, a number of technical, engineering, and safety issues would need to be evaluated before proceeding with a production facility. This report is intended to document the results from the spray-casting project and to provide information needed by anyone interested in proceeding to the next step.

  6. Mechanical Performances of Carbonitriding Films on Cast Iron by Plasma Electrolytic Carbonitriding

    Institute of Scientific and Technical Information of China (English)

    PANG Hua; ZHANG Gu-Ling; WANG Xing-Quan; LV Guo-Hua; CHEN Huan; YANG Si-Ze

    2011-01-01

    The plasma electrolytic carbonitriding (PEC/N) process is applied to cast iron using an aqueous solution of acetamide and glycerin as the electrolyte. Mechanical properties of the carbonitriding layers on cast iron are investigated. After the PEC/N treatment, the microhardness and wear resistance of cast iron are improved significantly compared to the untreated substrate. When the substrate is processed at 350 V for 60s, the coating presents the highest microhardness and it is about 554.14HK0.02, and the coating with the highest hardness has the best wear resistance.%The plasma electrolytic carbonitriding (PEC/N) process is applied to cast iron using an aqueous solution of acetamide and glycerin as the electrolyte.Mechanical properties of the carbonitriding layers on cast iron are investigated.After the PEC/N treatment,the microhardness and wear resistance of cast iron are improved significantly compared to the untreated substrate.When the substrate is processed at 350 V for 60s,the coating presents the highest microhardness and it is about 554.14HK0.02,and the coating with the highest hardness has the best wear resistance.Plasma electrolytic saturation (PES) is a relatively novel surface engineering technique,which operates at room temperature and atmospheric pressure.[1-3]It includes plasma electrolytic carburizing (PEC),[4,5]plasma electrolytic nitriding (PEN)[6] and plasma electrolytic carbonitriding (PEC/N).[7-10] The relatively unrestrained size and shape,and shorter treatment time compared to vacuum-plasma processes make the PES a desirable and flexible technique for industrial use.The PES treatments on low carbon steel,[11] stainless steel[3,12] and pure iron[13] have been investigated.Researchers studied the microstructure,phase composition,corrosion resistance,microhardness and wear performance of the PES-treated samples.It was found that the diffusion of N into stainless steels can improve the corrosion resistance of stainless steels,[14] while the

  7. Control of Cast Iron Microstructure

    Science.gov (United States)

    Graham, J.; Lillybeck, N.; Franco, N.; Stefanescu, D. M.

    1985-01-01

    The use of microgravity for industrial research in the processing of cast iron was investigated. Solidification experiments were conducted using the KC-135 and F-104 aircraft, and an experiment plan was developed for follow-on experiments using the Shuttle. Three areas of interest are identified: (1) measurement of thermophysical properties in the melt; (2) understanding of the relative roles of homogeneous nucleation, grain multiplication, and innocultants in forming the microstructure; and (3) exploring the possibility of obtaining an aligned graphite structure in hypereutectic Fe, Ni, and Co.

  8. Microdefects in cast multicrystalline silicon

    Energy Technology Data Exchange (ETDEWEB)

    Wolf, E.; Klinger, D.; Bergmann, S. [Inst. of Crystal Growth Berlin (Germany)

    1995-08-01

    The microdefect etching behavior of cast multicrystalline BAYSIX and SILSO samples is mainly the same as that of EFG silicon, in spite of the very different growth parameters applied to these two techniques and the different carbon contents of the investigated materials. Intentional decorating of mc silicon with copper, iron and gold did not influence the results of etching and with help of infrared transmission microscopy no metal precipitates at the assumed microdefects could be established. There are many open questions concerning the origin of the assumed, not yet doubtless proved microdefects.

  9. Corrosion in Electronic Devices and Sensors to Prevent Corrosion

    Directory of Open Access Journals (Sweden)

    Siddharth Dev

    2014-02-01

    Full Text Available Many types of metal and alloys are used in various electronic devices and components like computers, microchips, printed circuit board (PCB, integrated circuits, transistors, and diodes etc. Such components have variety of applications in the field of medical, aerospace, automotive sectors, telecommunication and defense. These components are exposed to different types of environments. The increased used of electronics has also increased the demand for reliability. The size of electronic equipment is also very significant parameter and it has been decreasing presently at a faster rate. The smaller size of equipment has undetectable failures. Though the corrosion taking place in electronic components is generally of micro level which can not be detected easily but the services of device are seized. The paper deals with the various types of corrosion in electronic components as a case study and an approach towards development of some sensor for corrosion monitoring.

  10. Synergy effect of naphthenic acid corrosion and sulfur corrosion in crude oil distillation unit

    Science.gov (United States)

    Huang, B. S.; Yin, W. F.; Sang, D. H.; Jiang, Z. Y.

    2012-10-01

    The synergy effect of naphthenic acid corrosion and sulfur corrosion at high temperature in crude oil distillation unit was studied using Q235 carbon-manganese steel and 316 stainless steel. The corrosion of Q235 and 316 in corrosion media containing sulfur and/or naphthenic acid at 280 °C was investigated by weight loss, scanning electron microscope (SEM), EDS and X-ray diffractometer (XRD) analysis. The results showed that in corrosion media containing only sulfur, the corrosion rate of Q235 and 316 first increased and then decreased with the increase of sulfur content. In corrosion media containing naphthenic acid and sulfur, with the variations of acid value or sulfur content, the synergy effect of naphthenic acid corrosion and sulfur corrosion has a great influence on the corrosion rate of Q235 and 316. It was indicated that the sulfur accelerated naphthenic acid corrosion below a certain sulfur content but prevented naphthenic acid corrosion above that. The corrosion products on two steels after exposure to corrosion media were investigated. The stable Cr5S8 phases detected in the corrosion products film of 316 were considered as the reason why 316 has greater corrosion resistance to that of Q235.

  11. Quantitative measures of corrosion and prevention: application to corrosion in agriculture

    NARCIS (Netherlands)

    Schouten, J.C.; Gellings, P.J.

    1987-01-01

    The corrosion protection factor (c.p.f.) and the corrosion condition (c.c.) are simple instruments for the study and evaluation of the contribution and efficiency of several methods of corrosion prevention and control. The application of c.p.f. and c.c. to corrosion and prevention in agriculture in

  12. Corrosion effects on friction factors

    Energy Technology Data Exchange (ETDEWEB)

    Magleby, H.L.; Shaffer, S.J.

    1996-03-01

    This paper presents the results of NRC-sponsored material specimen tests that were performed to determine if corrosion increases the friction factors of sliding surfaces of motor-operated gate valves, which could require higher forces to close and open safety-related valves when subjected to their design basis differential pressures. Friction tests were performed with uncorroded specimens and specimens subjected to accelerated corrosion. Preliminary tests at ambient conditions showed that corrosion increased the friction factors, indicating the need for additional tests duplicating valve operating parameters at hot conditions. The additional tests showed friction factors of corroded specimens were 0.1 to 0.2 higher than for uncorroded specimens, and that the friction factors of the corroded specimens were not very dependent on contact stress or corrosion film thickness. The measured values of friction factors for the three corrosion films tested (simulating three operating times) were in the range of 0.3 to 0.4. The friction factor for even the shortest simulated operating time was essentially the same as the others, indicating that the friction factors appear to reach a plateau and that the plateau is reached quickly.

  13. Graphene: corrosion-inhibiting coating.

    Science.gov (United States)

    Prasai, Dhiraj; Tuberquia, Juan Carlos; Harl, Robert R; Jennings, G Kane; Rogers, Bridget R; Bolotin, Kirill I

    2012-02-28

    We report the use of atomically thin layers of graphene as a protective coating that inhibits corrosion of underlying metals. Here, we employ electrochemical methods to study the corrosion inhibition of copper and nickel by either growing graphene on these metals, or by mechanically transferring multilayer graphene onto them. Cyclic voltammetry measurements reveal that the graphene coating effectively suppresses metal oxidation and oxygen reduction. Electrochemical impedance spectroscopy measurements suggest that while graphene itself is not damaged, the metal under it is corroded at cracks in the graphene film. Finally, we use Tafel analysis to quantify the corrosion rates of samples with and without graphene coatings. These results indicate that copper films coated with graphene grown via chemical vapor deposition are corroded 7 times slower in an aerated Na(2)SO(4) solution as compared to the corrosion rate of bare copper. Tafel analysis reveals that nickel with a multilayer graphene film grown on it corrodes 20 times slower while nickel surfaces coated with four layers of mechanically transferred graphene corrode 4 times slower than bare nickel. These findings establish graphene as the thinnest known corrosion-protecting coating.

  14. Yield Improvement in Steel Casting (Yield II)

    Energy Technology Data Exchange (ETDEWEB)

    Richard A. Hardin; Christoph Beckermann; Tim Hays

    2002-02-18

    This report presents work conducted on the following main projects tasks undertaken in the Yield Improvement in Steel Casting research program: Improvement of Conventional Feeding and Risering Methods, Use of Unconventional Yield Improvement Techniques, and Case Studies in Yield Improvement. Casting trials were conducted and then simulated using the precise casting conditions as recorded by the participating SFSA foundries. These results present a statistically meaningful set of experimental data on soundness versus feeding length. Comparisons between these casting trials and casting trials performed more than forty years ago by Pellini and the SFSA are quite good and appear reasonable. Comparisons between the current SFSA feeding rules and feeding rules based on the minimum Niyama criterion reveal that the Niyama-based rules are generally less conservative. The niyama-based rules also agree better with both the trials presented here, and the casting trails performed by Pellini an d the SFSA years ago. Furthermore, the use of the Niyama criterion to predict centerline shrinkage for horizontally fed plate sections has a theoretical basis according to the casting literature reviewed here. These results strongly support the use of improved feeding rules for horizontal plate sections based on the Niyama criterion, which can be tailored to the casting conditions for a given alloy and to a desired level of soundness. The reliability and repeatability of ASTM shrinkage x-ray ratings was investigated in a statistical study performed on 128 x-rays, each of which were rated seven different times. A manual ''Feeding and Risering Guidelines for Steel Castings' is given in this final report. Results of casting trials performed to test unconventional techniques for improving casting yield are presented. These use a stacked arrangement of castings and riser pressurization to increase the casting yield. Riser pressurization was demonstrated to feed a casting up to

  15. Clean cast steel technology. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Bates, C.E.; Griffin, J.A.

    1998-06-01

    This report documents the results obtained from the Clean Cast Steel Technology Program financially supported by the DOE Metal Casting Competitiveness Research Program and industry. The primary objective of this program is to develop technology for delivering steel free of oxide macroinclusions to mold cavities. The overall objective is to improve the quality of cast steel by developing and demonstrating the technology for substantially reducing surface and sub-surface oxide inclusions. Two approaches are discussed here. A total of 23 castings were produced by submerge pouring along with sixty conventionally poured castings. The submerged poured castings contained, on average, 96% fewer observable surface inclusions (11.9 vs 0.4) compared to the conventionally poured cast parts. The variation in the population of surface inclusions also decreased by 88% from 5.5 to 0.7. The machinability of the casting was also improved by submerged pouring. The submerge poured castings required fewer cutting tool changes and less operator intervention during machining. Subsequent to these trials, the foundry has decided to purchase more shrouds for continued experimentation on other problem castings where submerge pouring is possible. An examination of melting and pouring practices in four foundries has been carried out. Three of the four foundries showed significant improvement in casting quality by manipulating the melting practice. These melting practice variables can be grouped into two separate categories. The first category is the pouring and filling practice. The second category concerns the concentration of oxidizable elements contained in the steel. Silicon, manganese, and aluminum concentrations were important factors in all four foundries. Clean heats can consistently be produced through improved melting practice and reducing exposure of the steel to atmospheric oxygen during pouring and filling.

  16. Resistance to corrosion by water at high temperatures of Al-Fe-Ni alloy after prolonged heat treatment. Influence of Ti and Zr additions; Tenue a la corrosion par l'eau a haute temperature de l'alliage Al-Fe-Ni apres des chauffages de longue duree. Influence des additions Ti et Zr

    Energy Technology Data Exchange (ETDEWEB)

    Lelong, P.; Moisan, J.; Herenguel, J. [Commissariat a l' Energie Atomique, Saclay (France).Centre d' Etudes Nucleaires; Centre de Recherches de la Ste des Trefileries et Laminoirs du Havre, 92 - Antony (France)

    1960-07-01

    The influence of titanium and zirconium additions on the heterogeneity texture of Al-Fe-Ni alloys, and the resultant effect on their corrosion resistance, is briefly recalled. The present article records the results of corrosion tests on these alloys after prolonged heat treatment. Without additions, the eutectic structure of the basis alloy is subject to a coalescence, which results in a deterioration of corrosion resistance. This effect applies equally to the as-cast and to the wrought conditions. The addition of titanium or zirconium retards this deterioration very considerably, both for the as-cast and wrought alloys. (author) [French] Apres un rappel de l'influence la texture d'heterogeneite sur la tenue a la corrosion, et du role joue par les additions de titane et de zirconium sur cette texture, il est rapporte dans le present travail les resultats d'essais de corrosion apres ces chauffages de longue duree. Pour l'alliage de base, la coalescence de l'eutectique dans l'etat de fonderie comme dans l'etat corroye, suivie micrographiquement, s'accompagne d'une degradation sensible de la tenue a la corrosion. Les additions de zirconium et de titane retardent tres fortement cette degradation, qu'il s'agisse encore de la texture de fonderie ou de celle de corroyage. (auteur)

  17. Microencapsulation of Corrosion Indicators for Smart Coatings

    Science.gov (United States)

    Li, Wenyan; Buhrow, Jerry W.; Jolley, Scott T.; Calle, Luz M.; Hanna,Joshua S.; Rawlins, James W.

    2011-01-01

    A multifunctional smart coating for the autonomous detection, indication, and control of corrosion is been developed based on microencapsulation technology. This paper summarizes the development, optimization, and testing of microcapsules specifically designed for early detection and indication of corrosion when incorporated into a smart coating. Results from experiments designed to test the ability of the microcapsules to detect and indicate corrosion, when blended into several paint systems, show that these experimental coatings generate a color change, indicative of spot specific corrosion events, that can be observed with the naked eye within hours rather than the hundreds of hours or months typical of the standard accelerated corrosion test protocols.. Key words: smart coating, corrosion detection, microencapsulation, microcapsule, pH-sensitive microcapsule, corrosion indicator, corrosion sensing paint

  18. Method For Testing Properties Of Corrosive Lubricants

    Science.gov (United States)

    Ohi, James; De La Cruz, Jose L.; Lacey, Paul I.

    2006-01-03

    A method of testing corrosive lubricating media using a wear testing apparatus without a mechanical seal. The wear testing apparatus and methods are effective for testing volatile corrosive lubricating media under pressure and at high temperatures.

  19. PERFECTION OF TECHNOLOGY OF CASTINGS PRODUCTION TECHNOLOGY BY CONSUMABLE PATTERNS

    OpenAIRE

    N. I. Urbanovich; O. S. Komarov; V. I. Volosatikov; M. I. Kurbatov; V. G. Pavlovich

    2008-01-01

    The role of closed air gates at casting by gasified models of non-casting polystyrene in the process of castings defects elimination, connected with creation of non-gasified products of polystyrene thermodestruction, is studied.

  20. PERFECTION OF TECHNOLOGY OF CASTINGS PRODUCTION TECHNOLOGY BY CONSUMABLE PATTERNS

    Directory of Open Access Journals (Sweden)

    N. I. Urbanovich

    2008-01-01

    Full Text Available The role of closed air gates at casting by gasified models of non-casting polystyrene in the process of castings defects elimination, connected with creation of non-gasified products of polystyrene thermodestruction, is studied.

  1. Energy use in selected metal casting facilities - 2003

    Energy Technology Data Exchange (ETDEWEB)

    Eppich, Robert E. [Eppich Technologies, Syracuse, IN (United States)

    2004-05-01

    This report represents an energy benchmark for various metal casting processes. It describes process flows and energy use by fuel type and processes for selected casting operations. It also provides recommendations for improving energy efficiency in casting.

  2. Neurobiology of Vascular Dementia

    Directory of Open Access Journals (Sweden)

    Ana-Maria Enciu

    2011-01-01

    Full Text Available Vascular dementia is, in its current conceptual form, a distinct type of dementia with a spectrum of specific clinical and pathophysiological features. However, in a very large majority of cases, these alterations occur in an already aged brain, characterized by a milieu of cellular and molecular events common for different neurodegenerative diseases. The cell signaling defects and molecular dyshomeostasis might lead to neuronal malfunction prior to the death of neurons and the alteration of neuronal networks. In the present paper, we explore some of the molecular mechanisms underlying brain malfunction triggered by cerebrovascular disease and risk factors. We suggest that, in the age of genetic investigation and molecular diagnosis, the concept of vascular dementia needs a new approach.

  3. Plant Vascular Biology 2010

    Energy Technology Data Exchange (ETDEWEB)

    Ding, Biao

    2014-11-17

    This grant supported the Second International Conference on Plant Vascular Biology (PVB 2010) held July 24-28, 2010 on the campus of Ohio State University, Columbus, Ohio. Biao Ding (Ohio State University; OSU) and David Hannapel (Iowa State University; ISU) served as co-chairs of this conference. Biao Ding served as the local organizer. PVB is defined broadly here to include studies on the biogenesis, structure and function of transport systems in plants, under conditions of normal plant growth and development as well as of plant interactions with pathogens. The transport systems cover broadly the xylem, phloem, plasmodesmata and vascular cell membranes. The PVB concept has emerged in recent years to emphasize the integrative nature of the transport systems and approaches to investigate them.

  4. [Vascular endothelial Barrier Function].

    Science.gov (United States)

    Ivanov, A N; Puchinyan, D M; Norkin, I A

    2015-01-01

    Endothelium is an important regulator of selective permeability of the vascular wall for different molecules and cells. This review summarizes current data on endothelial barrier function. Endothelial glycocalyx structure, its function and role in the molecular transport and leukocytes migration across the endothelial barrier are discussed. The mechanisms of transcellular transport of macromolecules and cell migration through endothelial cells are reviewed. Special section of this article addresses the structure and function of tight and adherens endothelial junction, as well as their importance for the regulation of paracellular transport across the endothelial barrier. Particular attention is paid to the signaling mechanism of endothelial barrier function regulation and the factors that influence on the vascular permeability.

  5. Microstructure characterization and electrochemical corrosion behavior of Zn and Zn/Mg alloys in H2SO4 solution

    Institute of Scientific and Technical Information of China (English)

    S H Ettefagh Far; A Rahimi; M Chaghazardi; A Davoodi

    2015-01-01

    The three systems of pure Zn, Zn−0.10% Mg (mass fraction), and Zn−0.15% Mg (mass fraction) were cast under controlled atmosphere and their microstructures were characterized by SEM/EDS analysis. The electrochemical corrosion behavior of these three samples was examined in the very aggressive solution of 50% H2SO4 (mass fraction) using electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization measurements. The results show that magnesium improves in some extent the corrosion resistance of pure Zn in 50% H2SO4 (mass fraction) confirmed by EIS test. Results of polarization measurment also demonstrate that small amount of Mg significantly improves the passivation of Zn in the test solution. Results of surface morphology of the samples and EDS analysis reveal that Mg reduced the corrosion attacks to pure Zn.

  6. Effects of partial crystallinity and quenched-in defects on corrosion of a rapidly solidified Ti–Cu alloy

    Indian Academy of Sciences (India)

    R S Dutta; G K Dey

    2003-08-01

    Rapid solidification by planar flow casting has been found to have introduced deficiencies, viz. partial crystallinity, air pockets and compositional difference in the ribbons of rapidly solidified Ti42.9-Cu57.1 alloy. In order to investigate the effects of these deficiencies on the corrosion of rapidly solidified Ti42.9-Cu57.1 alloy ribbons, electrochemical behaviour of alloy ribbons has been investigated in the acidic chloride environments at room temperature by taking into consideration each side of the alloy ribbon separately. The alloy displayed passivity followed by pitting corrosion. In the as-solidified condition, air pockets appear to be the most detrimental defect from the viewpoint of corrosion resistance of the alloy ribbons.

  7. Influence of solid-solution treatment on microstructure, mechanical property and corrosion behavior of biodegradable Mg-Zn-Ca alloy

    Science.gov (United States)

    Ly, Xuan Nam; Yang, S.; Qin, Y.

    2017-03-01

    The influence of solid-solution treatment on microstructure, mechanical property and corrosion behavior of Mg-Zn-Ca alloy was studied in the present investigation by SEM, tensile test, electrochemical and immersion test. The results show that the microstructure of Mg alloys after solid solution treatment significantly changed, a large number of the second phase (Ca2Mg6Zn3, Mg2Ca) dissolved into the α-Mg matrix reaching a supersaturated state, and the grains size was bigger than before solid solution treatment; the mechanical properties were obviously improved. In particular the tensile strength of 0.5wt.% Ca of Mg alloy reached 220MPa and the ductility reached 16.6%. Compared with the as-cast Mg alloys, the corrosion potential after solid-solution treatment slightly shifted negative, but the corrosion current density significantly decreased. After solid solution treatment, the surface corrosion was not serious and the result of weight gain was lower compared with those of the as-cast Mg alloys.

  8. Adhesion in vascular biology

    OpenAIRE

    2014-01-01

    The vasculature delivers vital support for all other tissues by supplying oxygen and nutrients for growth and by transporting the immune cells that protect and cure them. Therefore, the microvasculature developed a special barrier that is permissive for gasses like oxygen and carbon dioxide, while fluids are kept inside and pathogens are kept out. While maintaining this tight barrier, the vascular wall also allows immune cells to exit at sites of inflammation or damage, a process that is call...

  9. Technological parameters of die casting and quality of casting from EN AC46500 alloy

    Directory of Open Access Journals (Sweden)

    Š. Gašpár

    2016-07-01

    Full Text Available Die casting represents the highest technological level of metal mold casting. This technology enables production of almost all final products without necessity of further processing. The important aspect of efficiency and production is a proper casting parameters setting. In the submitted paper following die casting parameters are analyzed: plunger pressing speed and pressure. The studied parameters most significantly affect a qualitative of castings from EN AC46500 alloy and they influence the most a gained porosity level as well as basic mechanical properties represented by permanent deformations.

  10. Laboratory grey cast iron continuous casting line with electromagnetic forced convection support

    Directory of Open Access Journals (Sweden)

    J. Szajnar

    2010-07-01

    Full Text Available The article describes the construction of a 20 mm diameter grey cast iron ingots continuous casting laboratory line. This line is made ofthree main units: melting unit (induction furnace, casting unit and the pulling unit. In order to improve the homogeneity of themicrostructure of ingots (by applying forced convection of liquid metal during the crystallization process in this case a crystallizer system generating the forced movement of liquid metal based on a system of electrical power windings of the AC specific frequency. Thissolution allowed to obtain a homogeneous microstructure of the continuous casting of cast iron EN-GJL-200 species.

  11. Smart Coatings for Launch Site Corrosion Protection

    Science.gov (United States)

    Calle, Luz M.

    2014-01-01

    Smart, environmentally friendly paint system for early corrosion detection, mitigation, and healing that will enable supportability in KSC launch facilities and ground systems through their operational life cycles. KSC's Corrosion Technology Laboratory is developing a smart, self-healing coating that can detect and repair corrosion at an early stage. This coating is being developed using microcapsules specifically designed to deliver the contents of their core when corrosion starts.

  12. Multicomponent Oxide Systems for Corrosion Protection.

    Science.gov (United States)

    1980-11-15

    and Si(OEt) 4 are somewhat lpss corrosive to aluminum than is SiCI 4 alone, although some pitting occurs for slow hydrolysis after coating by solutions...humidity (x) 86 A𔃻 determinants of corrosion resistance. The magnesium-silicon- aluminum alloy AA 6061 is generally considered to have good corrosion ... 6061 ), the corrosion resistance exceeded that of the chromate coatings. The feasibilityof the basic approach taken here has been validated. It

  13. DEVELOPMENTS IN THE FIELD OF STEEL AND CAST IRON

    Directory of Open Access Journals (Sweden)

    E. B. Ten

    2013-01-01

    Full Text Available The article describes the use of a number of promising casting technologies applied to produce the castings of steel and cast iron with special properties. Such as, technology of centrifugal casting of large-size workpieces made of steel, forecasting method composition of slag in the smelting of high-manganese steels, method of complex modifying chromium cast irons, analysis of properties of perspective high-alloy aluminium cast iron.

  14. Casting fine grained, fully dense, strong inorganic materials

    Energy Technology Data Exchange (ETDEWEB)

    Brown, Sam W.; Spencer, Larry S.; Phillips, Michael R.

    2015-11-24

    Methods and apparatuses for casting inorganic materials are provided. The inorganic materials include metals, metal alloys, metal hydrides and other materials. Thermal control zones may be established to control the propagation of a freeze front through the casting. Agitation from a mechanical blade or ultrasonic energy may be used to reduce porosity and shrinkage in the casting. After solidification of the casting, the casting apparatus may be used to anneal the cast part.

  15. Surface modification for corrosion resistance

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K.

    1993-06-01

    The raw gas environments that arise from coal gasification have chemical compositions that are low in pO{sub 2} and moderate-to-high in pS{sub 2}. Metallic materials for service in such an environment undergo predominantly sulfidation attack at temperatures of 400 to 700{degree}C. Modification of alloy compositions in bulk can alter the scaling processes and lead to improvements in corrosion resistance, but the benefits can only be attained at temperatures much higher than the service temperatures of the components. Modification of surfaces of structural components by several of the coating techniques examined in this study showed substantial benefit in corrosion resistance when tested in simulated coal gasification environments. The paper presents several examples of surface modification and their corrosion performance.

  16. Theory of Cast Formation in Electrophoretic Deposition

    NARCIS (Netherlands)

    Biesheuvel, P. Maarten; Verweij, Henk

    1999-01-01

    The rate of cast formation in electrophoretic deposition is described by a combination of the equation of continuity for the suspension phase with expressions for the particle velocity and the movement of the cast-suspension boundary. The assumptions necessary to arrive at the well-known equations o

  17. Model castings with composite surface layer - application

    Directory of Open Access Journals (Sweden)

    J. Szajnar

    2008-10-01

    Full Text Available The paper presents a method of usable properties of surface layers improvement of cast carbon steel 200–450, by put directly in foundingprocess a composite surface layer on the basis of Fe-Cr-C alloy. Technology of composite surface layer guarantee mainly increase inhardness and aberasive wear resistance of cast steel castings on machine elements. This technology can be competition for generallyapplied welding technology (surfacing by welding and thermal spraying. In range of studies was made cast steel test castings withcomposite surface layer, which usability for industrial applications was estimated by criterion of hardness and aberasive wear resistance of type metal-mineral and quality of joint cast steel – (Fe-Cr-C. Based on conducted studies a thesis, that composite surface layer arise from liquid state, was formulated. Moreover, possible is control of composite layer thickness and its hardness by suitable selection of parameters i.e. thickness of insert, pouring temperature and solidification modulus of casting. Possibility of technology application of composite surface layer in manufacture of cast steel slide bush for combined cutter loader is presented.

  18. Geometric aspects of the casting process

    NARCIS (Netherlands)

    Ahn, H.-K.

    2002-01-01

    Manufacturing is the process of converting raw materials into useful products. Among the most important manufacturing processes, casting is a commonly used manufacturing process for plastic and metal objects. The industrial casting process consists of two stages. First, liquid is filled into a cavit

  19. Iron/Phosphorus Alloys for Continuous Casting

    Science.gov (United States)

    Dufresne, E. R.

    1986-01-01

    Continuous casting becomes practicable because of reduced eutectic temperature. Experimental ferrous alloy has melting point about 350 degrees C lower than conventional steels, making possible to cast structural members and eliminating need for hot rolling. Product has normal metal structure and good physical properties. Process used to make rails, beams, slabs, channels, and pipes.

  20. Strain Measurement Technology for Corrosion Fatigue Specimen

    Institute of Scientific and Technical Information of China (English)

    ZHONG; Wei-hua; NING; Guang-sheng; ZHANG; Chang-yi; TONG; Zhen-feng; YANG; Wen

    2015-01-01

    Main pipeline is the key component of nuclear power plants(NPPs).Under the first loop water and low-cyclic load condition,the main pipeline may be induced to corrosion fatigue failure.Thus,it’s necessary to test and get the corrosion fatigue property of main pipeline material.During the corrosion fatigue test,the strain

  1. 7 CFR 2902.44 - Corrosion preventatives.

    Science.gov (United States)

    2010-01-01

    ... 7 Agriculture 15 2010-01-01 2010-01-01 false Corrosion preventatives. 2902.44 Section 2902.44... Items § 2902.44 Corrosion preventatives. (a) Definition. Products designed to prevent the deterioration (corrosion) of metals. (b) Minimum biobased content. The preferred procurement product must have a...

  2. 49 CFR 193.2625 - Corrosion protection.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Corrosion protection. 193.2625 Section 193.2625...: FEDERAL SAFETY STANDARDS Maintenance § 193.2625 Corrosion protection. (a) Each operator shall determine which metallic components could, unless corrosion is controlled, have their integrity or...

  3. Corrosion-Induced Concrete Cracking Model Considering Corrosion-Filled Paste

    OpenAIRE

    Dong, Jianfeng; Zhao, Yuxi; Wu, Yingyao; Jin, Weiliang

    2016-01-01

    A TCP–TCL model is established to describe the relationship between the thickness of the corrosion-filled paste (CP) and that of the corrosion layer (CL). This model can describe the phenomenon that the corrosion filling in the concrete pores and accumulating at the steel/concrete interface occur synchronously. Based on the TCP–TCL model, a corrosion-induced concrete cracking model, which can quantitatively consider corrosion-filled paste at concrete/steel interface, is proposed. Combined wit...

  4. Corrosion-Inhibitor Efficiency Control: Comparison by Means of Different Portable Corrosion Rate Meters

    OpenAIRE

    Martinez Sierra, Isabel; Andrade Perdrix, Maria del Carmen; Rebolledo Ramos, Nuria; Luo, L; De Schutter, G

    2010-01-01

    Corrosion-inhibiting substances have been applied to suppress corrosion mainly on bare steel, but when corrosion is progressing, suppression can be achieved if anodic and cathodic reactions are avoided, which is not an easy objective, particularly if the bare metal is surrounded by concrete. In the present article, several corrosion inhibitors are studied to identify their inhibition efficiency in concrete. The percentage of reduction of the corrosion rate without and with inhibitor is named ...

  5. Microstructures, mechanical and corrosion properties and biocompatibility of as extruded Mg–Mn–Zn–Nd alloys for biomedical applications

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, Ying-Long, E-mail: ylzhou@fosu.edu.cn [Department of Mechatronics Engineering, Foshan University, Foshan 528000, Guangdong (China); Li, Yuncang [Institute for Frontier Materials, Deakin University, Victoria 3217 (Australia); Luo, Dong-Mei [Department of Civil Engineering, Foshan University, Foshan 528000, Guangdong (China); Ding, Yunfei; Hodgson, Peter [Institute for Frontier Materials, Deakin University, Victoria 3217 (Australia)

    2015-04-01

    Extruded Mg–1Mn–2Zn–xNd alloys (x = 0.5, 1.0, 1.5 mass %) have been developed for their potential use as biomaterials. The extrusion on the alloys was performed at temperature of 623 K with an extrusion ratio of 14.7 under an average extrusion speed of 4 mm/s. The microstructure, mechanical property, corrosion behavior and biocompatibility of the extruded Mg–Mn–Zn–Nd alloys have been investigated in this study. The microstructure was examined using X-ray diffraction analysis and optical microscopy. The mechanical properties were determined from uniaxial tensile and compressive tests. The corrosion behavior was investigated using electrochemical measurement. The biocompatibility was evaluated using osteoblast-like SaOS2 cells. The experimental results indicate that all extruded Mg–1Mn–2Zn–xNd alloys are composed of both α phase of Mg and a compound of Mg{sub 7}Zn{sub 3} with very fine microstructures, and show good ductility and much higher mechanical strength than that of cast pure Mg and natural bone. The tensile strength and elongation of the extruded alloys increase with an increase in neodymium content. Their compressive strength does not change significantly with an increase in neodymium content. The extruded alloys show good biocompatibility and much higher corrosion resistance than that of cast pure Mg. The extruded Mg–1Mn–2Zn–1.0Nd alloy shows a great potential for biomedical applications due to the combination of enhanced mechanical properties, high corrosion resistance and good biocompatibility. - Highlights: • Extruded Mg–1Mn–2Zn–xNd alloys exhibit very fine microstructures. • Extrusion greatly improves the tensile property and corrosion behavior of alloys. • Tensile strength and ductility of the extruded alloys increase with Nd content. • Increase of Nd does not significantly alter the corrosion resistance. • Mg–1Mn–2Zn–1Nd alloy shows a great potential for biomedical applications.

  6. Electrochemical Measurement of Atmospheric Corrosion

    Science.gov (United States)

    DeArmond, Anna H.; Davis, Dennis D.; Beeson, Harold D.

    1999-01-01

    Corrosion of Shuttle thruster components in atmospheres containing high concentrations of nitrogen tetroxide (NTO) and water is an important issue in ground operations of bipropellant systems in humid locations. Measurements of the corrosivities of NTO-containing atmospheres and the responses of different materials to these atmospheres have been accomplished using an electrochemical sensor. The sensor is composed of alternating aluminum/titanium strips separated by thin insulating layers. Under high humidity conditions a thin film of water covers the surface of the sensor. Added NTO vapor reacts with the water film to form a conductive medium and establishes a galvanic cell. The current from this cell can be integrated with respect to time and related to the corrosion activity. The surface layer formed from humid air/NTO reacts in the same way as an aqueous solution of nitric acid. Nitric acid is generally considered an important agent in NTO corrosion situations. The aluminum/titanium sensor is unresponsive to dry air, responds slightly to humid air (> 75% RH), and responds strongly to the combination of humid air and NTO. The sensor response is a power function (n = 2) of the NTO concentration. The sensor does not respond to NTO in dry air. The response of other materials in this type of sensor is related to position of the material in a galvanic series in aqueous nitric acid. The concept and operation of this electrochemical corrosion measurement is being applied to other corrosive atmospheric contaminants such as hydrogen chloride, hydrogen fluoride, sulfur dioxide, and acidic aerosols.

  7. Corrosion performance of structural alloys.

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K.

    1999-07-15

    Component reliability and long-term trouble-free performance of structural materials are essential in power-generating and gasification processes that utilize coal as a feedstock. During combustion and conversion of coal, the environments encompass a wide range of oxygen partial pressures, from excess-air conditions in conventional boilers to air-deficient conditions in 10W-NO{sub x} and gasification systems. Apart from the environmental aspects of the effluent from coal combustion and conversion, one concern from the systems standpoint is the aggressiveness of the gaseous/deposit environment toward structural components such as waterwall tubes, steam superheaters, syngas coolers, and hot-gas filters. The corrosion tests in the program described in this paper address the individual and combined effects of oxygen, sulfur, and chlorine on the corrosion response of several ASME-coded and noncoded structural alloys that were exposed to air-deficient and excess-air environments typical of coal-combustion and gasification processes. Data in this paper address the effects of preoxidation on the subsequent corrosion performance of structural materials such as 9Cr-1Mo ferritic steel, Type 347 austenitic stainless steel, Alloys 800, 825, 625, 214, Hastelloy X, and iron aluminide when exposed at 650 C to various mixed-gas environments with and without HCI. Results are presented for scaling kinetics, microstructural characteristics of corrosion products, detailed evaluations of near-surface regions of the exposed specimens, gains in our mechanistic understanding of the roles of S and Cl in the corrosion process, and the effect of preoxidation on subsequent corrosion.

  8. The quality of the joint between alloy steel and unalloyed cast steel in bimetallic layered castings

    Directory of Open Access Journals (Sweden)

    T. Wróbel

    2012-01-01

    Full Text Available In paper is presented technology of bimetallic layered castings based on founding method of layer coating directly in cast process so-called method of mould cavity preparation. Prepared castings consist two fundamental parts i.e. bearing part and working part (layer. The bearing part of bimetallic layered casting is typical foundry material i.e. ferritic-pearlitic unalloyed cast steel, whereas working part (layer is plate of austenitic alloy steel sort X2CrNi 18-9. The ratio of thickness between bearing and working part is 8:1. The aim of paper was assessed the quality of the joint between bearing and working part in dependence of pouring temperature and carbon concentration in cast steel. The quality of the joint in bimetallic layered castings was evaluated on the basis of ultrasonic non-destructive testing, structure and microhardness researches.

  9. Numerical modelling of stresses and deformations in casting processes

    DEFF Research Database (Denmark)

    Hattel, Jesper Henri

    1997-01-01

    Keywords: Stresses and deformations, casting, governing equations, thermal strain, control volume method......Keywords: Stresses and deformations, casting, governing equations, thermal strain, control volume method...

  10. The thermal fatigue behaviour of creep-resistant Ni-Cr cast steel

    Directory of Open Access Journals (Sweden)

    B. Piekarski

    2007-12-01

    Full Text Available The study gives a summary of the results of industrial and laboratory investigations regarding an assessment of the thermal fatigue behaviour of creep-resistant austenitic cast steel. The first part of the study was devoted to the problem of textural stresses forming in castings during service, indicating them as a cause of crack formation and propagation. Stresses are forming in carbides and in matrix surrounding these carbides due to considerable differences in the values of the coefficients of thermal expansion of these phases. The second part of the study shows the results of investigations carried out to assess the effect of carbon, chromium and nickel on crack resistance of austenitic cast steel. As a criterion of assessment the amount and propagation rate of cracks forming in the specimens as a result of rapid heating followed by cooling in running water was adopted. Tests were carried out on specimens made from 11 alloys. The chemical composition of these alloys was comprised in a range of the following values: (wt-%: 18-40 %Ni, 17-30 %Cr, 1.2-1.6%Si and 0.05-0.6 %C. The specimens were subjected to 75 cycles of heating to a temperature of 900oC followed by cooling in running water. After every 15 cycles the number of the cracks was counted and their length was measured. The results of the measurements were mathematically processed. It has been proved that the main factor responsible for an increase in the number of cracks is carbon content in the alloy. In general assessment of the results of investigations, the predominant role of carbon and of chromium in the next place in shaping the crack behaviour of creep-resistant austenitic cast steel should be stressed. Attention was also drawn to the effect of high-temperature corrosion as a factor definitely deteriorating the cast steel resistance to thermal fatigue.

  11. Identification of a cast iron alloy containing nonstrategic elements

    Science.gov (United States)

    Cooper, C. V.; Anton, D. L.; Lemkey, F. D.; Nowotny, H.; Bailey, R. S.; Favrow, L. H.; Smeggil, J. G.; Snow, D. B.

    1989-01-01

    A program was performed to address the mechanical and environmental needs of Stirling engine heater head and regenerator housing components, while reducing the dependence on strategic materials. An alloy was developed which contained no strategic elemental additions per se. The base is iron with additions of manganese, molybdenum, carbon, silicon, niobium, and ferro-chromium. Such an alloy should be producible on a large scale at very low cost. The resulting alloy, designated as NASAUT 4G-Al, contained 15 Mn, 15 Cr, 2 Mo, 1.5 C, 1.0 Si, 1.0 Nb (in weight percent) with a balance of Fe. This alloy was optimized for chemistry, based upon tensile strength, creep-rupture strength, fracture behavior, and fatigue resistance up to 800 C. Alloys were also tested for environmental compatibility. The microstructure and mechanic properties (including hardness) were assessed in the as-cast condition and following several heat treatments, including one designed to simulate a required braze cycle. The alloy was fabricated and characterized in the form of both equiaxed and columnar-grained castings. The columnar grains were produced by directional solidification, and the properties were characterized in both the longitudinal and transverse orientations. The NASAUT 4G-Al alloy was found to be good in cyclic-oxidation resistance and excellent in both hydrogen and hot-corrosion resistance, especially in comparison to the baseline XF-818 alloy. The mechanical properties of yield strength, stress-rupture life, high-cycle-fatigue resistance, and low-cycle-fatigue resistance were good to excellent in comparison to the current alloy for this application, HS-31 (X-40), with precise results depending in a complex manner on grain orientation and temperature. If required, the ductility could be improved by lowering the carbon content.

  12. Standard digital reference images for titanium castings

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2010-01-01

    1.1 The digital reference images provided in the adjunct to this standard illustrate various types and degrees of discontinuities occurring in titanium castings. Use of this standard for the specification or grading of castings requires procurement of the adjunct digital reference images, which illustrate the discontinuity types and severity levels. They are intended to provide the following: 1.1.1 A guide enabling recognition of titanium casting discontinuities and their differentiation both as to type and degree through digital radiographic examination. 1.1.2 Example digital radiographic illustrations of discontinuities and a nomenclature for reference in acceptance standards, specifications and drawings. 1.2 The digital reference images consist of seventeen digital files each illustrating eight grades of increasing severity. The files illustrate seven common discontinuity types representing casting sections up to 1-in. (25.4-mm). 1.3 The reference radiographs were developed for casting sections up to 1...

  13. Ferritic-austenitic cast steel - selected problems

    Directory of Open Access Journals (Sweden)

    Z. Stradomski

    2011-07-01

    Full Text Available The author has been involved in the problems occurring in the manufacture of ferritic-austenitic cast steel castings for many years. The author’s remarks and investigation results reported in this article will enable potential manufacturers to determine their own technical capabilities and structural determinants related to the chemical composition of material, which are crucial to the good quality of a casting. Particular emphasis should be laid on the role of enhanced carbon content, the presence of copper, the precipitates of the ζ phase, and the nature of solidification structure in the tendency of duplex-type cast steel to cracking. It seems that in view of the pro-ecological activities undertaken, including flue gas desulphurization in coal-fired power plants, efforts should be made in steel foundries to introduce selected grades of ferritic-austenitic cast steel to production.

  14. INDIAN CASTE SYSTEM: HISTORICAL AND PSYCHOANALYTIC VIEWS.

    Science.gov (United States)

    Vallabhaneni, Madhusudana Rao

    2015-12-01

    This paper elucidates the historical origins and transformations of India's caste system. Surveying the complex developments over many centuries, it points out that three positions have been taken in this regard. One suggests that the caste one is born into can be transcended within one's lifetime by performing good deeds. The other declares caste to be immutable forever. And, the third says that one can be reborn into a higher caste if one lives a virtuous life. Moving on to the sociopolitical realm, the paper notes how these positions have been used and exploited. The paper then attempts to anchor the existence and purpose of the Hindu caste system in Freud's ideas about group psychology and Klein's proposals of splitting and projective identification. The paper also deploys the large group psychology concepts of Volkan and the culturally nuanced psychoanalytic anthropology of Roland and Kakar. It concludes with delineating some ameliorative strategies for this tragic problem in the otherwise robust democratic society of India.

  15. Possible segregation caused by centrifugal titanium casting.

    Science.gov (United States)

    Watanabe, K; Okawa, S; Kanatani, M; Nakano, S; Miyakawa, O; Kobayashi, M

    1996-12-01

    The possibility of the segregation under solidification process using a centrifugal casting machine was investigated using an electron probe microanalyzer with elemental distribution map, line analysis and quantitative analysis. When a very small quantity of platinum was added to local molten titanium during the casting process, macroscopic segregation was observed under conditions of density difference of 0.1 g/cm3 at the most, confirming that the centrifugal force of the casting machine is extremely strong. When a Ti-6Al-4V alloy was cast, however, no macroscopic segregation was observed. The centrifugal force of the casting machine examined in the present study hardly results in the body-force segregation in this titanium alloy.

  16. Corrosive effects of hvdc transmission

    Energy Technology Data Exchange (ETDEWEB)

    Cornwell, F.E.; Backstrom, T.E.

    1966-02-01

    Field tests using ac transmission lines for introduction of direct current into the earth at widely separated points are described. One test circuit was between a Tracy pumping plant and a Shasta power plant in California, and two others were in the Hoover power plant area. Evaluation of the effects of such ground currents on corrosion of buried metalwork was a primary aim of the tests. Potential gradients, pipe-to-soil potentials, and soil resistivities are discussed in detail. Estimates are made of the distances from ehv dc terminal installations within which corrosion prevention procedures may become necessary.

  17. Coatings for improved corrosion resistance

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K.

    1992-05-01

    Several coating approaches are being developed to resist attack in coal-fired environments and thereby minimize corrosion of underlying substrate alloys and extend the time for onset of breakaway corrosion. In general, coating systems can be classified as either diffusion or overlay type, which are distinguished principally by the method of deposition and the structure of the resultant coating-substrate bond. The coating techniques examined are pack cementation, electrospark deposition, physical and chemical vapor deposition, plasma spray, and ion implantation. In addition, ceramic coatings are used in some applications.

  18. High temperature corrosion in gasifiers

    Directory of Open Access Journals (Sweden)

    Bakker Wate

    2004-01-01

    Full Text Available Several commercial scale coal gasification combined cycle power plants have been built and successfully operated during the last 5-10 years. Supporting research on materials of construction has been carried out for the last 20 years by EPRI and others. Emphasis was on metallic alloys for heat exchangers and other components in contact with hot corrosive gases at high temperatures. In this paper major high temperature corrosion mechanisms, materials performance in presently operating gasifiers and future research needs will be discussed.

  19. Cyclone reburning retrofit: Corrosion evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Sarv, H.; Paul, L.D. (Babcock and Wilcox Co., New Orleans, LA (USA))

    1991-01-01

    Reburning is an emerging NO{sub x} reducing technology which offers cyclone boiler owners a promising alternative to the more expensive flue gas cleanup techniques. Pilot-scale test results have shown that the corrosive H{sub 2}S gas can evolve during reburn. This can pose a potential problem and concern in retrofits burning high-sulfur Illinois coals. This research program is intended to assess tube corrosion under simulated reburning conditions (temperature, stoichiometry, and H{sub 2}S concentration). Performance of existing carbon steel as well as other alloys will be tested and compared. 1 fig.

  20. Cyclone reburning retrofit: Corrosion evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Farzan, H.; Paul, L.D. (Babcock and Wilcox Co., New Orleans, LA (USA))

    1990-01-01

    Reburning is an emerging NO{sub x} reducing technology which offers cyclone boiler owners a promising alternative to the more expensive flue gas cleanup techniques. Pilot-scale test results have shown that the corrosive H{sub 2}S gas can evolve during reburn. This can pose a potential problem and concern in retrofits burning high-sulfur Illinois coals. This research program is intended to assess tube corrosion under simulated reburning conditions (temperature, stoichiometry, and H{sub 2}S concentration). Performance of existing carbon steel as well as other alloys will be tested and compared. 1 fig.