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Sample records for ultrasonic corrosion surveys

  1. Remote measurement of corrosion using ultrasonic techniques

    International Nuclear Information System (INIS)

    Garcia, K.M.; Porter, A.M.

    1995-02-01

    Supercritical water oxidation (SCWO) technology has the potential of meeting the US Department of Energy's treatment requirements for mixed radioactive waste. A major technical constraint of the SCWO process is corrosion. Safe operation of a pilot plant requires monitoring of the corrosion rate of the materials of construction. A method is needed for measurement of the corrosion rate taking place during operation. One approach is to directly measure the change in wall thickness or growth of oxide layer at critical points in the SCWO process. In FY-93, a brief survey of the industry was performed to evaluate nondestructive evaluation (NDE) methods for remote corrosion monitoring in supercritical vessels. As a result of this survey, it was determined that ultrasonic testing (UT) methods would be the most cost-effective and suitable method of achieving this. Therefore, the objective for FY-94 was to prove the feasibility of using UT to monitor corrosion of supercritical vessels remotely during operation without removal of the insulation

  2. Ultrasonic guided wave for monitoring corrosion of steel bar

    Science.gov (United States)

    Liu, Xi; Qin, Lei; Huang, Bosheng

    2018-01-01

    Steel corrosion of reinforced concrete structures has become a serious problem all over the word. In this paper, the work aims at monitoring steel corrosion using ultrasonic guided wave (UGW). Ultrasonic guided wave monitoring is a dynamic and non-destructive testing technology. The advantages of ultrasonic guided wave monitoring for reinforcement corrosion are real-time, online and continuous. In addition, it can judge the different stages of steel bar corrosion, which achieved non-destructive detection.

  3. Ultrasonic Measurement of Corrosion Depth Development in Concrete Exposed to Acidic Environment

    Directory of Open Access Journals (Sweden)

    Fan Yingfang

    2012-01-01

    Full Text Available Corrosion depth of concrete can reflect the damage state of the load-carrying capacity and durability of the concrete structures servicing in severe environment. Ultrasonic technology was studied to evaluate the corrosion depth quantitatively. Three acidic environments with the pH level of 3.5, 2.5, and 1.5 were simulated by the mixture of sulfate and nitric acid solutions in the laboratory. 354 prism specimens with the dimension of 150 mm × 150 mm × 300 mm were prepared. The prepared specimens were first immersed in the acidic mixture for certain periods, followed by physical, mechanical, computerized tomography (CT and ultrasonic test. Damage depths of the concrete specimen under different corrosion states were obtained from both CT and ultrasonic test. Based on the ultrasonic test, a bilinear regression model is proposed to estimate the corrosion depth. It is shown that the results achieved by ultrasonic and CT test are in good agreement with each other. Relation between the corrosion depth of concrete specimen and the mechanical indices such as mass loss, compressive strength, and elastic modulus is discussed in detail. It can be drawn that the ultrasonic test is a reliable nondestructive way to measure the damage depth of concrete exposed to acidic environment.

  4. Factors of Nonlinear-ultrasonic Detection and Its Application to HR3C Fireside Corrosion

    Directory of Open Access Journals (Sweden)

    QIN Peng

    2016-11-01

    Full Text Available Based on the discussion of the factors influencing the nonlinear ultrasonic testing, the feasibility of nondestructive evaluation of HR3C fireside corrosion was investigated using nonlinear ultrasonic testing. The results show that the number of pulse string is no more than 2df/c and the installation of Hanning window is helpful to reduce the disturbance of the system, in addition, the rough surface of the sample has a significant impact on the nonlinear parameter β. The nonlinear coefficient demonstrates a phased growth trend as corrosion time prolongs. At the initial stage of corrosion(within 50h,there are small increments within 20% in the nonlinear coefficient, however,the nonlinear coefficient β is increased obviously with the duration time to 150h. Compared with un-corroded sample, the amplification in the sample corroded for 200h reaches to 260%. The monotonous varieties in nonlinear coefficient are consistent with the aggravation of corrosion damage,hence,it is feasible to nondestructively evaluate HR3C fireside corrosion by means of ultrasonic nonlinear testing.

  5. Ultrasonic irradiation and its application for improving the corrosion resistance of phosphate coatings on aluminum alloys.

    Science.gov (United States)

    Sheng, Minqi; Wang, Chao; Zhong, Qingdong; Wei, Yinyin; Wang, Yi

    2010-01-01

    In this paper, ultrasonic irradiation was utilized for improving the corrosion resistance of phosphate coatings on aluminum alloys. The chemical composition and morphology of the coatings were analyzed by X-ray diffraction analysis (XRD) and scanning electron microscopy (SEM). The effect of ultrasonic irradiation on the corrosion resistance of phosphate coatings was investigated by polarization curves and electrochemical impedance spectroscopy (EIS). Various effects of the addition of Nd(2)O(3) in phosphating bath on the performance of the coatings were also investigated. Results show that the composition of phosphate coating were Zn(3)(PO(4))(2).4H(2)O(hopeite) and Zn crystals. The phosphate coatings became denser with fewer microscopic holes by utilizing ultrasonic irradiation treatment. The addition of Nd(2)O(3) reduced the crystallinity of the coatings, with the additional result that the crystallites were increasingly nubby and spherical. The corrosion resistance of the coatings was also significantly improved by ultrasonic irradiation treatment; both the anodic and cathodic processes of corrosion taking place on the aluminum alloy substrate were suppressed consequently. In addition, the electrochemical impedance of the coatings was also increased by utilizing ultrasonic irradiation treatment compared with traditional treatment.

  6. Corrosion monitoring using high-frequency guided ultrasonic waves

    Science.gov (United States)

    Fromme, Paul

    2014-02-01

    Corrosion develops due to adverse environmental conditions during the life cycle of a range of industrial structures, e.g., offshore oil platforms, ships, and desalination plants. Both pitting corrosion and generalized corrosion leading to wall thickness loss can cause the degradation of the structural integrity. The nondestructive detection and monitoring of corrosion damage in difficult to access areas can be achieved using high frequency guided waves propagating along the structure from accessible areas. Using standard ultrasonic transducers with single sided access to the structure, guided wave modes were generated that penetrate through the complete thickness of the structure. The wave propagation and interference of the different guided wave modes depends on the thickness of the structure. Laboratory experiments were conducted and the wall thickness reduced by consecutive milling of the steel structure. Further measurements were conducted using accelerated corrosion in a salt water bath and the damage severity monitored. From the measured signal change due to the wave mode interference the wall thickness reduction was monitored. The high frequency guided waves have the potential for corrosion damage monitoring at critical and difficult to access locations from a stand-off distance.

  7. Hidden corrosion detection in aircraft aluminum structures using laser ultrasonics and wavelet transform signal analysis.

    Science.gov (United States)

    Silva, M Z; Gouyon, R; Lepoutre, F

    2003-06-01

    Preliminary results of hidden corrosion detection in aircraft aluminum structures using a noncontact laser based ultrasonic technique are presented. A short laser pulse focused to a line spot is used as a broadband source of ultrasonic guided waves in an aluminum 2024 sample cut from an aircraft structure and prepared with artificially corroded circular areas on its back surface. The out of plane surface displacements produced by the propagating ultrasonic waves were detected with a heterodyne Mach-Zehnder interferometer. Time-frequency analysis of the signals using a continuous wavelet transform allowed the identification of the generated Lamb modes by comparison with the calculated dispersion curves. The presence of back surface corrosion was detected by noting the loss of the S(1) mode near its cutoff frequency. This method is applicable to fast scanning inspection techniques and it is particularly suited for early corrosion detection.

  8. Monitoring of corrosion damage using high-frequency guided ultrasonic waves

    Science.gov (United States)

    Chew, D.; Fromme, P.

    2015-03-01

    Due to adverse environmental conditions corrosion can develop during the life cycle of industrial structures, e.g., offshore oil platforms, ships, and desalination plants. Both pitting corrosion and generalized corrosion leading to wall thickness loss can cause the degradation of the integrity and load bearing capacity of the structure. Structural health monitoring of corrosion damage in difficult to access areas can in principle be achieved using high frequency guided waves propagating along the structure from accessible areas. Using standard ultrasonic transducers with single sided access to the structure, high frequency guided wave modes were generated that penetrate through the complete thickness of the structure. Wall thickness reduction was induced using accelerated corrosion in a salt water bath. The corrosion damage was monitored based on the effect on the wave propagation and interference of the different modes. The change in the wave interference was quantified based on an analysis in the frequency domain (Fourier transform) and was found to match well with theoretical predictions for the wall thickness loss. High frequency guided waves have the potential for corrosion damage monitoring at critical and difficult to access locations from a stand-off distance.

  9. Ultrasonic monitoring of pitting corrosion

    Science.gov (United States)

    Jarvis, A. J. C.; Cegla, F. B.; Bazaz, H.; Lozev, M.

    2013-01-01

    Exposure to corrosive substances in high temperature environments can cause damage accumulation in structural steels, particularly in the chemical and petrochemical industries. The interaction mechanisms are complex and varied; however initial damage propagation often manifests itself in the form of localized areas of increased material loss. Recent development of an ultrasonic wall thickness monitoring sensor capable of withstanding temperatures in excess of 500°C has allowed permanent monitoring within such hostile environments, providing information on how the shape of a pulse which has reflected from a corroding surface can change over time. Reconstructing localized corrosion depth and position may be possible by tracking such changes in reflected pulse shape, providing extra information on the state of the backwall and whether process conditions should be altered to increase plant life. This paper aims to experimentally investigate the effect certain localized features have on reflected pulse shape by `growing' artificial defects into the backwall while wall thickness is monitored using the sensor. The size and complexity of the three dimensional scattering problem lead to the development of a semi-analytical simulation based on the distributed point source method (DPSM) which is capable of simulating pulse reflection from complex surfaces measuring approximately 17×10λ Comparison to experimental results show that amplitude changes are predicted to within approximately 1dB and that pulse shape changes are accurately modelled. All experiments were carried out at room temperature, measurements at high temperature will be studied in the future.

  10. Survey of Water Chemistry and Corrosion of NPP

    Energy Technology Data Exchange (ETDEWEB)

    Jung, Ki Sok; Hong, Bong Geon

    2008-06-15

    Status of water chemistry of nuclear power plant and materials corrosion has been surveyed. For PWR, system chemistry of primary coolant and secondary coolant as well as the related corrosion of materials was surveyed. For BWR, system chemistry as whole has been surveyed with its accompanying corrosion problems. Radiolysis of coolant water and activation of corrosion products also was surveyed. Future NPP such as supercritical water cooled reactor and fusion reactor has also been surveyed for their water chemistry and corrosion problems. As a result, proposal for some research items has been suggested. Some related corrosion research techniques and electrochemical fundamentals are also presented.

  11. Survey of Water Chemistry and Corrosion of NPP

    International Nuclear Information System (INIS)

    Jung, Ki Sok; Hong, Bong Geon

    2008-06-01

    Status of water chemistry of nuclear power plant and materials corrosion has been surveyed. For PWR, system chemistry of primary coolant and secondary coolant as well as the related corrosion of materials was surveyed. For BWR, system chemistry as whole has been surveyed with its accompanying corrosion problems. Radiolysis of coolant water and activation of corrosion products also was surveyed. Future NPP such as supercritical water cooled reactor and fusion reactor has also been surveyed for their water chemistry and corrosion problems. As a result, proposal for some research items has been suggested. Some related corrosion research techniques and electrochemical fundamentals are also presented

  12. Ultrasonic Measurement of Erosion/corrosion Rates in Industrial Piping Systems

    Science.gov (United States)

    Sinclair, A. N.; Safavi, V.; Honarvar, F.

    2011-06-01

    Industrial piping systems that carry aggressive corrosion or erosion agents may suffer from a gradual wall thickness reduction that eventually threatens pipe integrity. Thinning rates could be estimated from the very small change in wall thickness values measured by conventional ultrasound over a time span of at least a few months. However, measurements performed over shorter time spans would yield no useful information—minor signal distortions originating from grain noise and ultrasonic equipment imperfections prevent a meaningful estimate of the minuscule reduction in echo travel time. Using a Model-Based Estimation (MBE) technique, a signal processing scheme has been developed that enables the echo signals from the pipe wall to be separated from the noise. This was implemented in a laboratory experimental program, featuring accelerated erosion/corrosion on the inner wall of a test pipe. The result was a reduction in the uncertainty in the wall thinning rate by a factor of four. This improvement enables a more rapid response by system operators to a change in plant conditions that could pose a pipe integrity problem. It also enables a rapid evaluation of the effectiveness of new corrosion inhibiting agents under plant operating conditions.

  13. Simultaneous sound velocity and thickness measurement by the ultrasonic pitch-catch method for corrosion-layer-forming polymeric materials.

    Science.gov (United States)

    Kusano, Masahiro; Takizawa, Shota; Sakai, Tetsuya; Arao, Yoshihiko; Kubouchi, Masatoshi

    2018-01-01

    Since thermosetting resins have excellent resistance to chemicals, fiber reinforced plastics composed of such resins and reinforcement fibers are widely used as construction materials for equipment in chemical plants. Such equipment is usually used for several decades under severe corrosive conditions so that failure due to degradation may result. One of the degradation behaviors in thermosetting resins under chemical solutions is "corrosion-layer-forming" degradation. In this type of degradation, surface resins in contact with a solution corrode, and some of them remain asa corrosion layer on the pristine part. It is difficult to precisely measure the thickness of the pristine part of such degradation type materials by conventional pulse-echo ultrasonic testing, because the sound velocity depends on the degree of corrosion of the polymeric material. In addition, the ultrasonic reflection interface between the pristine part and the corrosion layer is obscure. Thus, we propose a pitch-catch method using a pair of normal and angle probes to measure four parameters: the thicknesses of the pristine part and the corrosion layer, and their respective sound velocities. The validity of the proposed method was confirmed by measuring a two-layer sample and a sample including corroded parts. The results demonstrate that the pitch-catch method can successfully measure the four parameters and evaluate the residual thickness of the pristine part in the corrosion-layer-forming sample. Copyright © 2017 Elsevier B.V. All rights reserved.

  14. Improvement of detection of stress corrosion cracks with ultrasonic phased array probes

    International Nuclear Information System (INIS)

    Wustenberg, H.; Mohrle, W.; Wegner, W.; Schenk, G.; Erhard, A.

    1986-01-01

    Probes with linear arrays can be used for the detection of stress corrosion cracks especially if the variability of the sound field is used to change the skewing angle of angle beam probes. The phased array concept can be used to produce a variable skewing angle or a variable angle of incidence depending on the orientation of the linear array on the wedge. This helps to adapt the direction of the ultrasonic beam to probable crack orientations. It has been demonstrated with artificial reflectors as well as with corrosion cracks, that the detection of misoriented cracks can be improved by this approach. The experiences gained during the investigations are encouraging the application of phased array probes for stress corrosion phenomena close to the heat effected zone of welds. Probes with variable skewing angles may find some interesting applications on welds in tubular structures e.g., at off shore constructions and on some difficult geometries within the primary circuit of nuclear power plants

  15. Intergranular Corrosion of 316L Stainless Steel by Aging and UNSM (Ultrasonic Nano-crystal Surface Modification) treatment

    International Nuclear Information System (INIS)

    Lee, J. H.; Kim, Y. S.

    2015-01-01

    Austenitic stainless steels have been widely used in many engineering fields because of their high corrosion resistance and good mechanical properties. However, welding or aging treatment may induce intergranular corrosion, stress corrosion cracking, pitting, etc. Since these types of corrosion are closely related to the formation of chromium carbide in grain boundaries, the alloys are controlled using methods such as lowering the carbon content, solution heat treatment, alloying of stabilization elements, and grain boundary engineering. This work focused on the effects of aging and UNSM (Ultrasonic Nano-crystal Surface Modification) on the intergranular corrosion of commercial 316L stainless steel and the results are discussed on the basis of the sensitization by chromium carbide formation and carbon segregation, residual stress, grain refinement, and grain boundary engineering

  16. Formation of the self-assembled structures by the ultrasonic cavitation erosion-corrosion effect on carbon steel

    Directory of Open Access Journals (Sweden)

    Dayun Yan

    2015-11-01

    Full Text Available The cavitation erosion-corrosion effect on the metal surface always forms irregular oxide structures. In this study, we reported the formation of regular self-assembled structures of amorphous nanoparticles around the cavitation erosion pits on carbon steel upon the ultrasonic cavitation in methylene blue solution. Each self-assembled structure was composed of linearly aligned nanoparticles of about 100 nm. The formation of self-assembled structures might be due to the combined effect of corrosion, specific sonochemical reaction in methylene blue solution, and the magnetic domain structures on the carbon steel.

  17. Effects of Ultrasonic Nanocrystal Surface Modification on the Residual Stress, Microstructure, and Corrosion Resistance of 304 Stainless Steel Welds

    Science.gov (United States)

    Ye, Chang; Telang, Abhishek; Gill, Amrinder; Wen, Xingshuo; Mannava, Seetha R.; Qian, Dong; Vasudevan, Vijay K.

    2018-03-01

    In this study, ultrasonic nanocrystal surface modification (UNSM) of 304 stainless steel welds was carried out. UNSM effectively eliminates the tensile stress generated during welding and imparts beneficial compressive residual stresses. In addition, UNSM can effectively refine the grains and increase hardness in the near-surface region. Corrosion tests in boiling MgCl2 solution demonstrate that UNSM can significantly improve the corrosion resistance due to the compressive residual stresses and changes in the near-surface microstructure.

  18. Corrosion Monitoring System

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Russ Braunling

    2004-10-31

    The Corrosion Monitoring System (CMS) program developed and demonstrated a continuously on-line system that provides real-time corrosion information. The program focused on detecting pitting corrosion in its early stages. A new invention called the Intelligent Ultrasonic Probe (IUP) was patented on the program. The IUP uses ultrasonic guided waves to detect small defects and a Synthetic Aperture Focusing Technique (SAFT) algorithm to provide an image of the pits. Testing of the CMS demonstrated the capability to detect pits with dimensionality in the sub-millimeter range. The CMS was tested in both the laboratory and in a pulp and paper industrial plant. The system is capable of monitoring the plant from a remote location using the internet.

  19. A systematic study of mechanical properties, corrosion behavior and biocompatibility of AZ31B Mg alloy after ultrasonic nanocrystal surface modification.

    Science.gov (United States)

    Hou, Xiaoning; Qin, Haifeng; Gao, Hongyu; Mankoci, Steven; Zhang, Ruixia; Zhou, Xianfeng; Ren, Zhencheng; Doll, Gary L; Martini, Ashlie; Sahai, Nita; Dong, Yalin; Ye, Chang

    2017-09-01

    Magnesium alloys have tremendous potential for biomedical applications due to their good biocompatibility, osteoconductivity, and degradability, but can be limited by their poor mechanical properties and fast corrosion in the physiological environment. In this study, ultrasonic nanocrystal surface modification (UNSM), a recently developed surface processing technique that utilizes ultrasonic impacts to induce plastic strain on metal surfaces, was applied to an AZ31B magnesium (Mg) alloy. The mechanical properties, corrosion resistance, and biocompatibility of the alloy after UNSM treatment were studied systematically. Significant improvement in hardness, yield stress and wear resistance was achieved after the UNSM treatment. In addition, the corrosion behavior of UNSM-treated AZ31B was not compromised compared with the untreated samples, as demonstrated by the weight loss and released element concentrations of Mg and Al after immersion in alpha-minimum essential medium (α-MEM) for 24h. The in vitro biocompatibility of the AZ31B Mg alloys toward adipose-derived stem cells (ADSCs) before and after UNSM processing was also evaluated using a cell culture study. Comparable cell attachments were achieved between the two groups. These studies showed that UNSM could significantly improve the mechanical properties of Mg alloys without compromising their corrosion rate and biocompatibility in vitro. These findings suggest that UNSM is a promising method to treat biodegradable Mg alloys for orthopaedic applications. Copyright © 2017 Elsevier B.V. All rights reserved.

  20. Proceedings of the specialists' meeting on reliability of the ultrasonic inspection of austenitic materials

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1980-07-01

    The contributions of this meeting addressed several topics: the fundamentals of ultrasonic examination of austenitic materials (effect of anisotropy on propagation, improvement of ultrasonic testing to thick bimetallic welds, aspects of the ultrasonic testing of austenitic steel structures, utilization of a Fisher linear discriminant function in intergranular stress corrosion cracking or IGSCC detection, case of coarse grain austenitic welds, efforts of the Argonne National Laboratory), instruments and methods (longitudinal wave ultrasonic inspection, Grass echo suppression technique during the ultrasonic inspection of fuel cladding tubes, inspections of fillet and butt welds, improvement by signal averaging techniques, multiple bearing angle crack detector for cladded pipes examinations, flow-to-grain echo enhancement by split-spectrum processing, ultrasonic imaging techniques, ultrasonic inspection of pipe weldments for IGSCC), industrial practice (ultrasonic testing techniques for fabrication and in-service inspection, experiences in ultrasonic examination of austenitic steel components, experience and practice on nuclear piping in Spain, detection of underclad defects, sizing of cracks perpendicular to stainless overlay), and reliability (survey of ultrasonic testing in austenitic weld material, examination of electron beam welds, factors affecting the reliability of ultrasonic examination, detectability of IGSCC, ultrasonic inspection reliability for primary piping systems)

  1. Proceedings of the specialists' meeting on reliability of the ultrasonic inspection of austenitic materials

    International Nuclear Information System (INIS)

    1980-01-01

    The contributions of this meeting addressed several topics: the fundamentals of ultrasonic examination of austenitic materials (effect of anisotropy on propagation, improvement of ultrasonic testing to thick bimetallic welds, aspects of the ultrasonic testing of austenitic steel structures, utilization of a Fisher linear discriminant function in intergranular stress corrosion cracking or IGSCC detection, case of coarse grain austenitic welds, efforts of the Argonne National Laboratory), instruments and methods (longitudinal wave ultrasonic inspection, Grass echo suppression technique during the ultrasonic inspection of fuel cladding tubes, inspections of fillet and butt welds, improvement by signal averaging techniques, multiple bearing angle crack detector for cladded pipes examinations, flow-to-grain echo enhancement by split-spectrum processing, ultrasonic imaging techniques, ultrasonic inspection of pipe weldments for IGSCC), industrial practice (ultrasonic testing techniques for fabrication and in-service inspection, experiences in ultrasonic examination of austenitic steel components, experience and practice on nuclear piping in Spain, detection of underclad defects, sizing of cracks perpendicular to stainless overlay), and reliability (survey of ultrasonic testing in austenitic weld material, examination of electron beam welds, factors affecting the reliability of ultrasonic examination, detectability of IGSCC, ultrasonic inspection reliability for primary piping systems)

  2. Visualization and quantitative research of stress corrosion cracking using the three-dimensional phased array ultrasonic technique

    International Nuclear Information System (INIS)

    Kitazawa, So; Kono, Naoyuki; Kudo, Takeshi; Isaka, Katsumi

    2013-01-01

    The three-dimensional phased-array (3D-PA) ultrasonic technique has been applied to a stress corrosion cracking (SCC) in base metal, and its results for sizing have been quantitatively evaluated. The 3D-PA allows operators to scan objects volumetrically and to display results as 3D images facilitating evaluation processes considerably. The scanning pattern used is called the moving rotational sectorial-scan (MRS-scan) and it is composed of many sectors of different azimuth angles as moving the probe linearly. The MRS-scan significantly improves the inspection of flaws without skillful searching motion of the probe, because the flaws are stereoscopically insonified by a number of ultrasonic beams coming from various directions. The SCC was evaluated by the MRS-scan with a matrix array probe. Not only the deepest tip but also all parts of the crack were able to be successfully visualized and sized with an accuracy of the root mean square error of 0.9 mm. (author)

  3. Chemical coloring on stainless steel by ultrasonic irradiation.

    Science.gov (United States)

    Cheng, Zuohui; Xue, Yongqiang; Ju, Hongbin

    2018-01-01

    To solve the problems of high temperature and non-uniformity of coloring on stainless steel, a new chemical coloring process, applying ultrasonic irradiation to the traditional chemical coloring process, was developed in this paper. The effects of ultrasonic frequency and power density (sound intensity) on chemical coloring on stainless steel were studied. The uniformity of morphology and colors was observed with the help of polarizing microscope and scanning electron microscopy (SEM), and the surface compositions were characterized by X-ray photoelectric spectroscopy (XPS), meanwhile, the wear resistance and the corrosion resistance were investigated, and the effect mechanism of ultrasonic irradiation on chemical coloring was discussed. These results show that in the process of chemical coloring on stainless steel by ultrasonic irradiation, the film composition is the same as the traditional chemical coloring, and this method can significantly enhance the uniformity, the wear and corrosion resistances of the color film and accelerate the coloring rate which makes the coloring temperature reduced to 40°C. The effects of ultrasonic irradiation on the chemical coloring can be attributed to the coloring rate accelerated and the coloring temperature reduced by thermal-effect, the uniformity of coloring film improved by dispersion-effect, and the wear and corrosion resistances of coloring film enhanced by cavitation-effect. Ultrasonic irradiation not only has an extensive application prospect for chemical coloring on stainless steel but also provides an valuable reference for other chemical coloring. Copyright © 2017 Elsevier B.V. All rights reserved.

  4. Economic effects of full corrosion surveys for aging concrete structures

    NARCIS (Netherlands)

    Polder, R.B.; Peelen, W.H.A.; Raupach, M.; Reichling, K.

    2013-01-01

    This paper investigates the economic effects of full corrosion surveys of concrete structures. The background is that the existing concrete infrastructure is aging, while being exposed to aggressive influences, which increases the occurrence of corrosion and related concrete damage over time. The

  5. Evaluating Corrosion in SAVY Containers using Non-Destructive Techniques

    Energy Technology Data Exchange (ETDEWEB)

    Davenport, Matthew Nicholas [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Vaidya, Rajendra U. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Abeyta, Adrian Anthony [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2017-11-16

    Powerpoint presentation on Ultrasonic and Eddy Current NDT; UT Theory; Eddy current (ECA): How it works; Controlled Corrosion at NM Tech; Results – HCl Corrosion; Waveform Data for 10M HCl; Accuracy Statistics; Results – FeCl3 Pitting; Waveforms for Anhydrous FeCl3; Analyzing Corroded Stainless Steel 316L Plates; 316L Plate to Imitate Pitting; ECA Pit Depth Calibration Curve; C Scan Imaging; UT Pit Detection; SST Containers: Ultrasonic (UT) vs. CMM; UT Data Analysis; UT Conclusions and Observations; ECA Conclusions; Automated System Vision.

  6. Monitoring of corrosion damage using high-frequency guided ultrasonic waves

    OpenAIRE

    Chew, D.; Fromme, P.

    2014-01-01

    Due to adverse environmental conditions corrosion can develop during the life cycle of industrial structures, e.g., offshore oil platforms, ships, and desalination plants. Both pitting corrosion and generalized corrosion leading to wall thickness loss can cause the degradation of the integrity and load bearing capacity of the structure. Structural health monitoring of corrosion damage in difficult to access areas can in principle be achieved using high frequency guided waves propagating along...

  7. Quantitative sensing of corroded steel rebar embedded in cement mortar specimens using ultrasonic testing

    Science.gov (United States)

    Owusu Twumasi, Jones; Le, Viet; Tang, Qixiang; Yu, Tzuyang

    2016-04-01

    Corrosion of steel reinforcing bars (rebars) is the primary cause for the deterioration of reinforced concrete structures. Traditional corrosion monitoring methods such as half-cell potential and linear polarization resistance can only detect the presence of corrosion but cannot quantify it. This study presents an experimental investigation of quantifying degree of corrosion of steel rebar inside cement mortar specimens using ultrasonic testing (UT). A UT device with two 54 kHz transducers was used to measure ultrasonic pulse velocity (UPV) of cement mortar, uncorroded and corroded reinforced cement mortar specimens, utilizing the direct transmission method. The results obtained from the study show that UPV decreases linearly with increase in degree of corrosion and corrosion-induced cracks (surface cracks). With respect to quantifying the degree of corrosion, a model was developed by simultaneously fitting UPV and surface crack width measurements to a two-parameter linear model. The proposed model can be used for predicting the degree of corrosion of steel rebar embedded in cement mortar under similar conditions used in this study up to 3.03%. Furthermore, the modeling approach can be applied to corroded reinforced concrete specimens with additional modification. The findings from this study show that UT has the potential of quantifying the degree of corrosion inside reinforced cement mortar specimens.

  8. A Visualization Method for Corrosion Damage on Aluminum Plates Using an Nd:YAG Pulsed Laser Scanning System.

    Science.gov (United States)

    Lee, Inbok; Zhang, Aoqi; Lee, Changgil; Park, Seunghee

    2016-12-16

    This paper proposes a non-contact nondestructive evaluation (NDE) technique that uses laser-induced ultrasonic waves to visualize corrosion damage in aluminum alloy plate structures. The non-contact, pulsed-laser ultrasonic measurement system generates ultrasonic waves using a galvanometer-based Q-switched Nd:YAG laser and measures the ultrasonic waves using a piezoelectric (PZT) sensor. During scanning, a wavefield can be acquired by changing the excitation location of the laser point and measuring waves using the PZT sensor. The corrosion damage can be detected in the wavefield snapshots using the scattering characteristics of the waves that encounter corrosion. The structural damage is visualized by calculating the logarithmic values of the root mean square (RMS), with a weighting parameter to compensate for the attenuation caused by geometrical spreading and dispersion of the waves. An intact specimen is used to conduct a comparison with corrosion at different depths and sizes in other specimens. Both sides of the plate are scanned with the same scanning area to observe the effect of the location where corrosion has formed. The results show that the damage can be successfully visualized for almost all cases using the RMS-based functions, whether it formed on the front or back side. Also, the system is confirmed to have distinguished corroded areas at different depths.

  9. Evaluation of alternatives for upgrading double shell tank corrosion monitoring at Hanford

    International Nuclear Information System (INIS)

    Nelson, J.L.

    1996-01-01

    Recent discovery of low hydroxide conditions in Double Shell Tanks have demonstrated that the current corrosion control system of waste sampling and analysis is inadequate to monitor and maintain specified chemistries for dilute and low volume waste tanks. Moreover, waste sampling alone cannot provide adequate information to resolve the questions raised regarding tank corrosion. This report evaluates available technologies which could be used to improve on the existing corrosion control system. The evaluation concludes that a multi-technique corrosion monitoring system is necessary, utilizing ultrasonic and visual examinations for direct evaluation of tank liner condition, probes for rapid detection (alarm) of corrosive conditions, and waste sampling and analysis for determination of corrective action. The probes would incorporate electrochemical noise and linear polarization resistance techniques. When removed from the waste tank, the probe electrodes would be physically examined as corrosion coupons. The probes would be used in addition to a modified regimen of waste sampling and the existing schedule for ultrasonic examination of the tank liners. Supporting information would be obtained by examination of in-tank equipment as it is removed

  10. Final results of double-shell tank 241-AZ-101 ultrasonic inspection

    International Nuclear Information System (INIS)

    JENSEN, C.E.

    1999-01-01

    This document presents the results and documentation of the nondestructive ultrasonic examination of tank 241-AZ-101. A tank inspection supplier was retained to provide and use an ultrasonic examination system (equipment, procedures, and inspectors) to scan a limited area of double-shell tank 241-AZ-101 primary tank wall and welds. The inspection found one reportable indication of thinning and no reportable pitting, corrosion, or cracking

  11. Extremely high resolution corrosion monitoring of pipelines: retrofittable, non-invasive and real-time

    Energy Technology Data Exchange (ETDEWEB)

    Baltzersen, Oeystein; Tveit, Edd [Sensorlink AS, Trondheim (Norway); Verley, Richard [StatoilHydro ASA, Stockholm (Sweden)

    2009-07-01

    The Ultramonit unit is a clamp-on tool (removable) that uses an array of sensors to provide online, real-time, reliable and repeatable high accuracy ultrasonic wall thickness measurements and corrosion monitoring at selected locations along the pipeline. The unit can be installed on new or existing pipelines by diver or ROV. The system is based on the well-established ultrasonic pulse-echo method (A-scan). Special processing methods, and the fact that the unit is fixed to the pipeline, enable detection of changes in wall thickness in the micro-meter range. By utilizing this kind of resolution, it is possible to project corrosion rates in hours or days. The tool is used for calibration of corrosion inhibitor programs, verification and calibration of inspection pig data and general corrosion monitoring of new and existing pipelines. (author)

  12. A review on pipeline corrosion, in-line inspection (ILI), and corrosion growth rate models

    International Nuclear Information System (INIS)

    Vanaei, H.R.; Eslami, A.; Egbewande, A.

    2017-01-01

    Pipelines are the very important energy transmission systems. Over time, pipelines can corrode. While corrosion could be detected by in-line inspection (ILI) tools, corrosion growth rate prediction in pipelines is usually done through corrosion rate models. For pipeline integrity management and planning selecting the proper corrosion ILI tool and also corrosion growth rate model is important and can lead to significant savings and safer pipe operation. In this paper common forms of pipeline corrosion, state of the art ILI tools, and also corrosion growth rate models are reviewed. The common forms of pipeline corrosion introduced in this paper are Uniform/General Corrosion, Pitting Corrosion, Cavitation and Erosion Corrosion, Stray Current Corrosion, Micro-Bacterial Influenced Corrosion (MIC). The ILI corrosion detection tools assessed in this study are Magnetic Flux Leakage (MFL), Circumferential MFL, Tri-axial MFL, and Ultrasonic Wall Measurement (UT). The corrosion growth rate models considered in this study are single-value corrosion rate model, linear corrosion growth rate model, non-linear corrosion growth rate model, Monte-Carlo method, Markov model, TD-GEVD, TI-GEVD model, Gamma Process, and BMWD model. Strengths and limitations of ILI detection tools, and also corrosion predictive models with some practical examples are discussed. This paper could be useful for those whom are supporting pipeline integrity management and planning. - Highlights: • Different forms of pipeline corrosion are explained. • Common In-Line Inspection (ILI) tools and corrosion growth rate models are introduced. • Strength and limitations of corrosion growth rate models/ILI tools are discussed. • For pipeline integrity management programs using more than one corrosion growth rate model/ILI tool is suggested.

  13. Pipe Wall Thickness Monitoring Using Dry-Coupled Ultrasonic Waveguide Technique

    International Nuclear Information System (INIS)

    Cheong, Yong Moo; Kim, Ha Nam; Kim, Hong Pyo

    2012-01-01

    In order to monitor a corrosion or FAC (Flow Accelerated Corrosion) in a pipe, there is a need to measure pipe wall thickness at high temperature. Ultrasonic thickness gauging is the most commonly used non-destructive testing technique for wall thickness measurement. However, current commonly available ultrasonic transducers cannot withstand high temperatures, such as above 200 .deg. C. It is therefore necessary to carry out manual measurements during plant shutdowns. The current method thus reveals several disadvantages: inspection have to be performed during shutdowns with the possible consequences of prolonging down time and increasing production losses, insulation has to be removed and replaced for each manual measurement, and scaffolding has to be installed to inaccessible areas, resulting in considerable cost for interventions. It has been suggested that a structural health monitoring approach with permanently installed ultrasonic thickness gauges could have substantial benefits over current practices. The main reasons why conventional piezoelectric ultrasonic transducers cannot be used at high temperatures are that the piezo-ceramic becomes depolarized at temperature above the Curie temperature and because differential thermal expansion of the substrate, couplant, and piezoelectric materials cause failure. In this paper, a shear horizontal waveguide technique for wall thickness monitoring at high temperature is investigated. Two different designs for contact to strip waveguide are shown and the quality of output signal is compared and reviewed. After a success of acquiring high quality ultrasonic signal, experiment on the wall thickness monitoring at high temperature is planned

  14. Detecting accuracy of flaws by manual and automatic ultrasonic inspections

    International Nuclear Information System (INIS)

    Iida, K.

    1988-01-01

    As the final stage work in the nine year project on proving tests of the ultrasonic inspection technique applied to the ISI of LWR plants, automatic ultrasonic inspection tests were carried out on EDM notches, surface fatigue cracks, weld defects and stress corrosion cracks, which were deliberately introduced in full size structural components simulating a 1,100 MWe BWR. Investigated items are the performance of a newly assembled automatic inspection apparatus, detection limit of flaws, detection resolution of adjacent collinear or parallel EDM notches, detection reproducibility and detection accuracy. The manual ultrasonic inspection of the same flaws as inspected by the automatic ultrasonic inspection was also carried out in order to have comparative data. This paper reports how it was confirmed that the automatic ultrasonic inspection is much superior to the manual inspection in the flaw detection rate and in the detection reproducibility

  15. Nonlinear Ultrasonic Characterization for Intergranular Corrosion Susceptibility of 304 Austenitic Stainless Steel

    Directory of Open Access Journals (Sweden)

    HOU Tian-yu

    2017-10-01

    Full Text Available The variation law of nonlinear ultrasonic parameters for the samples sensitized at 650℃ for 2, 6, 10h was discussed using nonlinear ultrasonic testing technique and XRD pattern as well as microstructure. The results indicate that normalized nonlinear parameters(β/β0 of the samples show a monotonous growth trend with the increase of the sensitized time, and normalized nonlinear parameters(β/β0 of the samples sensitized with 2,6,10h increase to 28%, 32% and 43% respectively compared with that of the base material, meaning that it is feasible to use nonlinear parameter to characterize the sensitivity degree. It is analyzed that the mismatch between the carbide (Cr23C6 precipitated on the grain boundary and the austenitic matrix causes the local strain fields which interfere with the propagation of ultrasonic wave in the solid sample. In addition, the increment of precipitation phase exacerbates further the distortion of the ultrasonic with prolonging of the sensitization time.

  16. Effect of Sonification Time on Synthesisi and Corrosion Resistance of Epoxy-Clay Nanocomposite

    Directory of Open Access Journals (Sweden)

    Niloufar Bahrami Panah

    2016-09-01

    Full Text Available In recent years many research works have been carried out on anti-corrosive nanocomposites coatings containing mineral reinforcements. The most important criteria in these attempts are polymerization method and the type of matrix and reinforcement of nanocomposites. In this regard, the physical and mechanical properties of the polymers in which a small amount of filler is used can be improved. In this research, an epoxy-clay nanocomposite was synthesized by in-situ polymerization method using a resin matrix based on bisphenol-A type epoxy and montmorillonite clay (Closite 15A. The treatment was used at different ultrasonic stirring times to disperse 1-4 weight percentages of clay particles into the matrix. The structure of synthesized epoxy-clay nanocomposite was studied by scanning electron microscopy and X-ray diffraction techniques. The average size of clay particles was determined by X-ray diffraction measurement. Then, anti-corrosion properties of epoxy-clay coatings, prepared under different ultrasonic durations and applied on carbon steel panels, were investigated by Tafel and electrochemical impedance spectroscopy techniques. For this purpose, the carbon steel panels coated with these coatings were immersed in 3.5% sodium chloride solution and tested at different immersion times. The results indicated that a nanocomposite containing 1% clay, synthesized, stirred 60 min ultrasonically, produced smaller particle size, lower corrosion current density and higher coating corrosion resistance than the other composite formulations. This nanocomposite provided superior protection against corrosion in sodium chloride solution.

  17. A New Detecting Technology for External Anticorrosive Coating Defects of Pipelines Based on Ultrasonic Guided Wave

    Science.gov (United States)

    Liu, Shujun; Zuo, Yonggang; Zhang, Zhen

    2018-01-01

    The external anticorrosive coating is the shelter for preventing steel pipelines from Corrosive damage. A number of pipelines face severe corrosive problems for the performance decrease of the coating, especially during long-term services, which usually led to safety accidents. To solve the detection problem about the defect of anticorrosive layer for pipeline, a new detection method for anticorrosive layer of pipelines based on Ultrasonic Guided Wave was proposed in the paper. The results from the investigation show a possibility of using the Ultrasonic Guided Wave method for detecting the damage of pipeline’s External Anticorrosive Coating.

  18. Corrosion damage to the aluminum tank liner of the U.S. Geological Survey TRIGA Reactor

    International Nuclear Information System (INIS)

    Perryman, R.E.; Millard, H.T. Jr.; Rusling, D.H.; Heifer, P.G.; Smith, W.L.

    1988-01-01

    During a routine maintenance small holes at the side of the tank of the reactor, penetrating the tank liner were discovered. Apparently the corrosion was acting from the back side of the tank forming the holes. The NRC was promptly notified and routine operations were suspended. Further investigation lead to the discovery of 74 holes, most of which were less than 1/8 inch in diameter with a few as large as 1/4 inch diameter. The results of an examination of the plate cut from the side of the tank correlated the absence of tar coating with the presence of numerous corrosion pits and craters. Along the welds in the corroded areas, parallel corrosion troughs existed on either side of the weld. Most of the pits and craters were too small to be detected by ultrasonic survey. In order to remedy the physical problem and be able to resume the reactor operation, a short-term strategy was adopted which involved covering the 74 holes with aluminum patches coated with epoxy. Reactor operations were resumed and over the next month four new holes were found and four patches applied. An inspection conducted after four months of operation found 28 new holes and the rate of leakage of water from the tank had increased to about 0.7 l/h. Because the rate of formation of holes seemed to be accelerating and the time required for maintenance was becoming unacceptable, it was decided to cease operation of the reactor until long-term repairs could be made. A new aluminum tank liner will be installed within the existing tank. A 2-inch wide annular void will then exist between the new and old liners. A pump will be installed inside the new liner to prevent the ground water from contacting it. The top of the void will be shielded to reduce the exposure to neutrons and gamma rays scattered from areas near the reactor. The reactor will be reinstalled at the bottom of the new liner on a plate which can be levelled from a distance of 10 feet

  19. Effect of ultrasonic cold forging technology as the pretreatment on the corrosion resistance of MAO Ca/P coating on AZ31B Mg alloy

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Lingling, E-mail: daisy_chenlingling@163.com [College of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102617 (China); College of Mechanical and Electrical Engineering, Beijing University of Chemical Technology, Beijing 100029 (China); Gu, Yanhong, E-mail: gu_yanhong@163.com [College of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102617 (China); Liu, Lu, E-mail: liulu@bipt.edu.cn [College of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102617 (China); Liu, Shujing, E-mail: liushujing@bipt.edu.cn [College of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102617 (China); Hou, Binbin, E-mail: sohu19880815@126.com [School of Engineering and Technology, China University of Geosciences, Beijing 100083 (China); Liu, Qi, E-mail: 13521196884@sina.cn [College of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102617 (China); Ding, Haiyang, E-mail: dinghaiyang@bipt.edu.cn [College of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102617 (China)

    2015-06-25

    Highlights: • Ultrasonic cold forging technology was used as the pretreatment for MAO coating. • Nano layer with the grain size of 30–80 nm was formed on the UCFT treated surface. • Calcium phosphate contained coating was obtained by MAO process. • The remained nano layer underlying MAO coating could impact the corrosion resistance greatly. - Abstract: A calcium phosphate contained (Ca/P) coating was obtained on AZ31B Mg alloy by micro-arc oxidation (MAO) process under the pretreatment of ultrasonic cold forging technology (UCFT). The surface nanograins were introduced after UCFT pretreatment on AZ31B Mg alloy. Optical microscope (OM) was employed to observe the microstructures of the untreated and UCFT treated samples. Transmission electron microscopy (TEM) and atomic force microscope (AFM) were employed to observe the microstructures of nanograins and the surface roughness of the UCFT treated Mg alloys. The grain size of the UCFT treated Mg alloy is 48.67 nm and the surface roughness is 17.03 nm. The microstructures and the phase compositions of MAO samples were observed and analyzed by scanning electron microscopy (SEM) and X-ray diffraction (XRD), respectively. The XRD results show that the coating include Ca/P phase, including hydroxyapatite (Ca{sub 10}(PO{sub 4}){sub 6}(OH){sub 2}), HA), tertiary calcium phosphate (Ca{sub 3}(PO{sub 4}){sub 2}, TCP) and calcium phosphate dehydrate (CaHPO{sub 4}⋅2H{sub 2}O, DCPD). The hardness of the samples was measured by the micro-hardness tester under the loads of 10 g, 25 g and 50 g. 3D topographies of hardness indenter were characterized by 3D profiler. The immersion tests and potentiodynamic polarization tests were used to evaluate the weight loss rate and corrosion current density in simulated body fluid (SBF). The results show that the corrosion resistance of Ca/P MAO coating on Mg alloy was improved greatly by the pretreatment of UCFT.

  20. Ultrasonic analysis of UO{sub 2} pellets

    Energy Technology Data Exchange (ETDEWEB)

    Bittencourt, Marcelo de S.Q.; Baroni, Douglas B.; Martorelli, Daniel S., E-mail: bittenc@ien.gov.br, E-mail: douglasbaroni@ien.gov.br, E-mail: daniel@ien.gov.br [Instituto de Engenharia Nuclear (IEN/CNEN-RJ), Rio de Janeiro, RJ (Brazil). Lab. de Ultrassom; Dias, Fabio C.; Silva, Jose W.S. da, E-mail: fabio@ird.gov.br, E-mail: wanderley@ird.gov.br [Instituto de Radioprotecao e Dosimetria (IRD/CNEN-RJ), Rio de Janeiro, RJ (Brazil). Lab. de Salvaguardas

    2013-07-01

    Ceramic materials have been widely used for various purposes in many different industries due to certain characteristics, such as high melting point and high resistance to corrosion. In the nuclear area, ceramics are of great importance due to the process of fabrication of fuel pellets for nuclear reactors. Generally, high accuracy destructive techniques are used to characterize nuclear materials for fuel fabrication. These techniques usually require costly equipment and facilities, as well as experienced personnel. This paper aims at presenting an analysis methodology for UO2 pellets using a non-destructive ultrasonic technique for porosity measurement. This technique differs from traditional ultrasonic techniques in the sense it uses ultrasonic pulses in frequency domain instead of time domain. Therefore, specific characteristics of the analyzed material are associated with the obtained frequency spectrum. In the present work, four fuel grade UO2 pellets were analyzed and the corresponding results evaluated. (author)

  1. Ultrasonic tests on materials with protective coatings

    International Nuclear Information System (INIS)

    Whaley, H.L.

    1977-01-01

    Protective coatings are applied to some nuclear components such as reactor vessels to inhibit surface corrosion. Since in-service ultrasonic inspection is required for such components, a study was performed to determine whether the use of protective coatings can affect ultrasonic tests. Two 2 in. thick steel plates were uniformly machined, sandblasted, and used as bases for two types of protective coatings. The type and thickness of the coating and the presence of contamination, such as fingerprints or mild oxidation under the paint, were the independent variables associated with the coating. Tests were run to determine the effects of the protective coatings on ultrasonic tests conducted on the steel plates. Significant variations in ultrasonic test sensitivity occurred as a function of the type and thickness of protective coating, couplant (material that conducts the ultrasound from the transducer into the test part, normally water or some type of oil), transducer wear plate, and ultrasonic test frequency. Ultrasonic tests can be strongly affected by a protective coating on the component to be inspected. As compared to the test sensitivity for an uncoated reference sample, the sensitivity may be dramatically shifted up or down on the coated surface. In certain coating thickness ranges, the sensitivity can fluctuate widely with small changes in coating thickness. If a coating is chosen properly, however, components with protective coatings can be tested ultrasonically with valid results. These results are for the case of ultrasonic input on the coated surface. It is not expected that an ultrasonic test conducted from the front surface would be appreciably affected by a coating on the rear surface

  2. Ultrasonic sectional imaging for crack identification. Part 1. Confirmation test of essential factors for ultrasonic imaging

    International Nuclear Information System (INIS)

    Sasahara, Toshihiko

    2008-01-01

    Since the first reports of inter-granular stress corrosion crack (IGSCC) in boiling water reactor (BWR) pipe in the 1970s, nuclear power industry has focused considerable attention on service induced crack detection and sizing using ultrasonic examination. In recent years, phased array systems, those reconstruct high quality flaw images at real time are getting to apply for crack detection and sizing. But because the price of phased array systems are expensive for inspection vendors, field application of phased array systems are limited and reliable ultrasonic imaging systems with reasonable price are expected. This paper will discuss cost effective ultrasonic equipment with sectional image (B-scan) presentation as the simplified imaging system for assisting ultrasonic examination personnel. To develop the simplified B-scan imaging system, the frequency characteristics of IGSCC echoes and neighboring geometry echoes such as base-metal to weld interface and inner surface of a pipe are studied. The experimental study confirmed the reflectors have different frequency characteristics and 2MHz is suitable to visualize IGSCC and 5MHz and higher frequency are suitable to reconstruct geometry images. The other study is the amplifier selection for the imaging system. To reconstruct images of IGSCC and geometry echoes, the ultrasonic imaging instrument with linear amplifier has to adjust gain setting to the target. On the other hand, the ultrasonic imaging instrument with logarithmic amplifier can collect and display wider dynamic range on a screen and this wider dynamic range are effective to visualize IGSCC and geometry echoes on a B-scan presentation at a time. (author)

  3. Development of an on-line ultrasonic system to monitor flow-accelerated corrosion of piping in nuclear power plants

    International Nuclear Information System (INIS)

    Lee, N.Y.; Bahn, C.B.; Lee, S.G.; Kim, J.H.; Hwang, I.S.; Lee, J.H.; Kim, J.T.; Luk, V.

    2004-01-01

    Designs of contemporary nuclear power plants (NPPs) are concentrated on improving plant life as well as safety. As the nuclear industry prepares for continued operation beyond the design lifetime of existing NPP, aging management through advanced monitoring is called for. Therefore, we suggested two approaches to develop the on-line piping monitoring system. Piping located in some position is reported to go through flow accelerated corrosion (FAC). One is to monitor electrochemical parameters, ECP and pH, which can show occurrence of corrosion. The other is to monitor mechanical parameters, displacement and acceleration. These parameters are shown to change with thickness. Both measured parameters will be combined to quantify the amount of FAC of a target piping. In this paper, we report the progress of a multidisciplinary effort on monitoring of flow-induced vibration, which changes with reducing thickness. Vibration characteristics are measured using accelerometers, capacitive sensor and fiber optic sensors. To theoretically support the measurement, we analyzed the vibration mode change in a given thickness with the aid of finite element analysis assuming FAC phenomenon is represented only as thickness change. A high temperature flow loop has been developed to simulate the NPP secondary condition to show the applicability of new sensors. Ultrasonic transducer is introduced as validation purpose by directly measuring thickness. By this process, we identify performance and applicability of chosen sensors and also obtain base data for analyzing measured value in unknown conditions. (orig.)

  4. In situ ultrasonic examination of high-strength steam generator support bolts

    International Nuclear Information System (INIS)

    Jusino, A.

    1985-01-01

    Currently employed high-strength steam generator support bolting material (designed prior to ASME Section III Part NF or Component Supports), 38.1 mm in diameter, in combination with high preloads are susceptible to stress corrosion cracking because of the relatively low stress corrosion resistance (K/sub ISCC/) properties. These bolts are part of the pressurized water reactor steam generator supports at the integral support pads (three per steam generator, with each pad housing six, eight, or ten bolts depending on the design). The US Nuclear Regulatory Commission concerns for high-strength bolting were identified in NUREG-0577, ''Potential for Low Fracture Toughness and Laminar Tearing in PWR Steam Generator and Reactor Coolant Pump Supports,'' which was issued for comment on unresolved safety issue A-12. Subsequently, the bolting issues were addressed in generic issue B29. One of the issues deals specifically with high-strength bolting materials, which are vulnerable to stress corrosion cracking. A Westinghouse Owners Group funded program was established to develop in situ ultrasonic examination techniques to determine steam generator support bolting integrity at the head-to-shank and first-thread locations. This program was established in order to determine bolting integrity in place. Ultrasonic techniques were developed for both socket-head and flat-head bolt configurations. As a result of this program, in situ ultrasonic examination techniques were developed for examination of PWR steam generator support bolts. By employing these techniques utilities will be able to ensure the integrity of this in-place bolting without incurring the costs previously experienced during removal for surface examinations

  5. A survey on the corrosion susceptibility of Alloy 800 CANDU steam generator tubing materials

    International Nuclear Information System (INIS)

    Lu, Y.C.; Dupuis, M.; Burns, D.

    2008-01-01

    To provide support for a proactive steam generator (SG) aging management strategy, a survey on the corrosion susceptibility of the archived Alloy 800 tubing from CANDU SGs under plausible crevice chemistry conditions was conducted to assess the potential material degradation issues in CANDU SGs. Archived Alloy 800 samples were collected from four CANDU utilities. High-temperature electrochemical analysis was carried out to assess the corrosion susceptibility of the archived SG tubing under simulated CANDU crevice chemistry conditions at both 150 o C and 300 o C. The potentiodynamic polarization results obtained from the archived CANDU SG tubes were compared to the data from ex-service tubes removed from Darlington Nuclear Generating Station (DNGS) SGs and a reference nuclear grade Alloy 800 tubing. It was found that the removed Darlington SG tubes, with signs of in-service degradation, were more susceptible to pitting corrosion than the reference nuclear grade Alloy 800 tubing. At 150 o C, under the same neutral crevice chemistry conditions, the potentiodynamic polarization curve of the ex-service Darlington SG tubing has an active peak, which is a sign of propensity to crevice/underdeposit corrosion. This active peak was not observed in any of the potentiodynamic polarization curves of all archived Alloy 800 CANDU SG tubing indicating that archived CANDU SG tubes are less susceptible to the underdeposit corrosion under SG startup conditions. The corrosion behaviour of the archived Alloy 800 tubes from CANDU SG was similar to that of the reference nuclear grade Alloy 800 tubing. The results of this survey suggest that the Alloy 800 tubing materials used in the existing CANDU utilities (other than ex-service DNGS tubing) will continue to have reliable performance under specified CANDU operating conditions. Ex-service SG tubing from DNGS, although showing lower than average corrosion resistance, still has a wide acceptable operating margin and the in

  6. Development of ultrasonic heat transfer tube thickness measurement apparatus. Contract research

    Energy Technology Data Exchange (ETDEWEB)

    Ohba, Toshihiro; Katoh, Chiaki; Yanagihara, Takao [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment; Suetugu, Hidehiko; Yano, Masaya [Sumitomo Chemical Co., Ltd., Tokyo (Japan)

    2003-01-01

    The demonstration test for evaluating reliability of the acid recovery evaporator at Rokkasho Reprocessing Plant has been carried out at JAERI. For the nondestructive measurement of the thickness of heat transfer tubes of the acid recovery evaporator in corrosion test, we have developed thickness measurement apparatus for heat transfer tubes by ultrasonic immersion method with high resolution. The ultrasonic prove in a heat transfer tube can be moved vertically and radially. The results obtained by this apparatus coincident well with those obtained by a destructive method using an optical microscope. (author)

  7. An ultrasonic inspection tool for production tubulars

    Energy Technology Data Exchange (ETDEWEB)

    Newton, K; Martin, R; Ravenscroft, F [AEA Technology, Harwell (United Kingdom)

    1994-06-01

    Advances in ultrasonic technology, high temperature techniques and remote processing power are enabling a new generation of inspection tools to be developed. This paper describes a particular new ultrasonic caliper system, developed by AEA Technology, with the aim of providing improved information about the condition of production tubulars of oil and gas wells. The system is designed to provide enhanced surface area coverage compared to the current devices, which are typically mechanical 'finger' calipers. It also provides a non-contacting measure of corrosion and wear together with direct on-line output and automated data analysis. The new tool is designed to operate in oil and gas, vertical or deviated wells and has the potential for modification to inspect small diameter pipes in topside or other plant. (author)

  8. An Auger and XPS survey of cerium active corrosion protection for AA2024-T3 aluminum alloy

    Energy Technology Data Exchange (ETDEWEB)

    Uhart, A. [IPREM-ECP-UMR CNRS 5254, Université de Pau et des Pays de l' Adour, Technopole Hélioparc, 2 Avenue Président Pierre Angot, 64053 Pau Cedex 09 (France); Ledeuil, J.B. [IPREM-ECP-UMR CNRS 5254, Université de Pau et des Pays de l' Adour, Technopole Hélioparc, 2 Avenue Président Pierre Angot, 64053 Pau Cedex 09 (France); Université de Toulouse, UPS-INP-CNRS, Institut Carnot CIRIMAT, 118 Route de Narbonne, 31062 Toulouse Cedex 09 (France); Gonbeau, D. [IPREM-ECP-UMR CNRS 5254, Université de Pau et des Pays de l' Adour, Technopole Hélioparc, 2 Avenue Président Pierre Angot, 64053 Pau Cedex 09 (France); Dupin, J.C., E-mail: dupin@univ-pau.fr [IPREM-ECP-UMR CNRS 5254, Université de Pau et des Pays de l' Adour, Technopole Hélioparc, 2 Avenue Président Pierre Angot, 64053 Pau Cedex 09 (France); Bonino, J.P.; Ansart, F. [Université de Toulouse, UPS-INP-CNRS, Institut Carnot CIRIMAT, 118 Route de Narbonne, 31062 Toulouse Cedex 09 (France); Esteban, J. [Messier-Bugatti-Dowty, Etablissement de Molsheim, 3, rue Antoine de St Exupéry, 67129 Molsheim (France)

    2016-12-30

    Graphical abstract: Coupled SAM/SEM survey of cerium inhibitor migration towards corrosion pits in a conversion coating over AA2024-T3 substrate. - Highlights: • XPS evidenced the proximity of the inhibitor with the surface AA2024 alloy. • Cerium conversion coatings with [Ce] = 0.1 M offer the best corrosion resistance. • SAM shown the migration of Ce + III entities towards the corrosion pits or crevices. • High resolution analyses (Auger) connecting the nano-scale order with the chemical distribution.

  9. Electroless deposition of nickel-boron coatings using low frequency ultrasonic agitation: Effect of ultrasonic frequency on the coatings.

    Science.gov (United States)

    Bonin, L; Bains, N; Vitry, V; Cobley, A J

    2017-05-01

    The effect of ultrasound on the properties of Nickel-Boron (NiB) coatings was investigated. NiB coatings were fabricated by electroless deposition using either ultrasonic or mechanical agitation. The deposition of Ni occurred in an aqueous bath containing a reducible metal salt (nickel chloride), reducing agent (sodium borohydride), complexing agent (ethylenediamine) and stabilizer (lead tungstate). Due to the instability of the borohydride in acidic, neutral and slightly alkaline media, pH was controlled at pH 12±1 in order to avoid destabilizing the bath. Deposition was performed in three different configurations: one with a classical mechanical agitation at 300rpm and the other two employing ultrasound at a frequency of either 20 or 35kHz. The microstructures of the electroless coatings were characterized by a combination of optical Microscopy and Scanning Electron Microscope (SEM). The chemistry of the coatings was determined by ICP-AES (Inductively Coupled Plasma - Atomic Emission Spectrometry) after dissolution in aqua regia. The mechanical properties of the coatings were established by a combination of roughness measurements, Vickers microhardness and pin-on-disk tribology tests. Lastly, the corrosion properties were analysed by potentiodynamic polarization. The results showed that low frequency ultrasonic agitation could be used to produce coatings from an alkaline NiB bath and that the thickness of coatings obtained could be increased by over 50% compared to those produced using mechanical agitation. Although ultrasonic agitation produced a smoother coating and some alteration of the deposit morphology was observed, the mechanical and corrosion properties were very similar to those found when using mechanical agitation. Copyright © 2017 Elsevier B.V. All rights reserved.

  10. Terahertz NDE application for corrosion detection and evaluation under Shuttle tiles

    Science.gov (United States)

    Anastasi, Robert F.; Madaras, Eric I.; Seebo, Jeffrey P.; Smith, Stephen W.; Lomness, Janice K.; Hintze, Paul E.; Kammerer, Catherine C.; Winfree, William P.; Russell, Richard W.

    2007-04-01

    Pulsed Terahertz NDE is being examined as a method to inspect for possible corrosion under Space Shuttle Tiles. Other methods such as ultrasonics, infrared, eddy current and microwave technologies have demonstrable shortcomings for tile NDE. This work applies Terahertz NDE, in the frequency range between 50 GHz and 1 THz, for the inspection of manufactured corrosion samples. The samples consist of induced corrosion spots that range in diameter (2.54 to 15.2 mm) and depth (0.036 to 0.787 mm) in an aluminum substrate material covered with tiles. Results of these measurements are presented for known corrosion flaws both covered and uncovered and for blind tests with unknown corrosion flaws covered with attached tiles. The Terahertz NDE system is shown to detect all artificially manufactured corrosion regions under a Shuttle tile with a depth greater than 0.13 mm.

  11. Development of ultrasonic inspection technique for crack detection in retaining rings

    International Nuclear Information System (INIS)

    Brook, M.V.

    1990-01-01

    The majority of retaining rings which are currently in service, are composed of a material which is susceptible to stress corrosion when exposed to moisture. Due to the inherent stress levels in the shrunk-on areas, they are particularly susceptible to stress corrosion attack. Therefore, retaining rings require non-destructive examination to avert catastrophic failure. Guidelines for retaining ring inspection issued by EPRI recommend ultrasonic manual and automated methods of inspection for rings in place. Application of the conventional manual method, using S-waves is difficult, and yields unreliable results. Due to the unreliability factor, utilities have been forced to depend upon surface examination methods, such as visual and penetrant techniques. In most instances, a surface exam will necessitate the costly and potentially damaging removal of the rings from the rotor to provide full access to areas of interest. Due to the various complexities of conventional ultrasonic retaining ring inspections, it is essential that the front end ultrasonics (i.e., transducers and techniques) be optimized to produce the best possible examination. For this reason, AMDATA has developed custom transducers and techniques to enhance automated detection capability of flaws in the various suspect areas of retaining rings. When the optimized techniques are applied to generate the best possible raw data, the Intraspect /98 trademark is then used to reliably apply technique, acquire the data and perform post processing evaluations. One of the most promising ultrasonic techniques for retaining ring inspection is creeping waves. This paper investigates the use of creeping waves for retaining ring inspection

  12. Corrosion monitoring of insulated pipe using radiographic technique

    International Nuclear Information System (INIS)

    Azali Muhammad; Abd Aziz Mohamed; Abd Razak Hamzah; Mohd Pauzi Ismail; Abd Nassir Ibrahim; Shaharudin Sayuti; Shukri Ahmad

    2001-01-01

    In petrochemical and power plants, detection of corrosion and evaluation of deposit in insulated pipes using radiographic technique are considered as very challenging tasks. In general this degradation problem is attributed to water condensation. It causes the formation of deposit and scale inside the pipe, as well as between the insulation and pipe in cold temperature pipes. On the other hand, for hot temperature pipes the main problem is mainly due to corrosion/erosion attack inside the pipe. In the study of corrosion in pipelines, one of the most important parameters to be monitored and measured is he wall thickness. Currently, most pipeline corrosion monitoring and evaluation for both insulated and non-insulated pipes is performed using an ultrasonic method. The most common technique is that based on the A-Scan, using either a normal flaw detector or some form of dedicated equipment. However, with recent development of ultrasonic technology, more advance method, namely B-Scan and C-scan techniques are also available. The most notable disadvantage of using this method is that the insulation covering the pipe has to be removed before the inspection can be carried out and this is considered as not so cost effective. Due to this reason, the possibility of employing other alternative NDT method, namely radiographic testing method was studied. The technique used in this studied are known as tangential technique. In this study it was found that the result found using tangential technique is consistent with the actual thickness of the pipe. Result of this study is presented and discussed in this paper. (Author)

  13. Ultrasonic neuromodulation

    Science.gov (United States)

    Naor, Omer; Krupa, Steve; Shoham, Shy

    2016-06-01

    Ultrasonic waves can be non-invasively steered and focused into mm-scale regions across the human body and brain, and their application in generating controlled artificial modulation of neuronal activity could therefore potentially have profound implications for neural science and engineering. Ultrasonic neuro-modulation phenomena were experimentally observed and studied for nearly a century, with recent discoveries on direct neural excitation and suppression sparking a new wave of investigations in models ranging from rodents to humans. In this paper we review the physics, engineering and scientific aspects of ultrasonic fields, their control in both space and time, and their effect on neuronal activity, including a survey of both the field’s foundational history and of recent findings. We describe key constraints encountered in this field, as well as key engineering systems developed to surmount them. In closing, the state of the art is discussed, with an emphasis on emerging research and clinical directions.

  14. Nondestructive technique application for corrosion evaluation by hydrogen charging of stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Jin Kyung, E-mail: leejink@deu.ac.kr [Department of Mechanical Engineering, Dongeui University, Busan (Korea, Republic of); Bae, Dong Su [Department of Advanced Materials Engineering, Dongeui University, Busan (Korea, Republic of); Lee, Sang Pill; Hwang, Sung Guk [Department of Mechanical Engineering, Dongeui University, Busan (Korea, Republic of); Lee, Joon Hyun [School of Mechanical Engineering, Pusan National University, Busan (Korea, Republic of)

    2016-11-01

    Highlights: • We have studied on the nondestructive technique application for corrosion evaluation by hydrogen charging of stainless steel. An ultrasonic test (UT) is an useful method to evaluate the mechanical properties of material. By measuring the velocity and the attenuation of ultrasonic wave propagating the hydrogen charged stainless steel, the relation of ultrasonic wave and mechanical properties of hydrogen charged 316L stainless steel was discussed. However, in order to evaluate the dynamic behavior of materials, an acoustic emission (AE) technique was applied to investigate the corrosion characteristics of hydrogen charged specimen. Acoustic emission is one of elastic waves caused by dislocation, cracks initiation and propagation within material from loading outside. The waveform of the acoustic emission is different depending on the damage mechanism of material. Lots of AE parameters such as energy, duration time, event and amplitude were used to analyze the dynamic behavior of the hydrogen charged specimen. • A conventional 316L stainless steel was used in this study, and electrochemical treat system for hydrogen charging of the specimen. ASTM (G142) type tensile specimens (diameter 6.0 mm, gage length 28.6 mm) were prepared, and sulfuric acid(H{sub 2}SO{sub 4}) and arsenic trioxide(As{sub 2}O{sub 3}) were used as the electrolyte, and potentiostat(HA 151) supplied the current to platinum wire and specimen. • Tensile strength and attenuation coefficient has a relation to some extent. Therefore, we could estimate the tensile strength and the hydrogen charging time by measuring the attenuation coefficient using ultrasonic wave nondestructively. • Acoustic emission technique was useful to evaluate the dynamic damage because AE parameters of AE event, average energy and average frequency showed various change by external loading at the specimens with and without hydrogen. - Abstract: Caused corrosion by hydrogen on stainless steel using

  15. A case study of application of guided waves for detecting corrosion in pipelines

    Science.gov (United States)

    Rostami, Javad; Safizadeh, Mir Saeed

    2012-05-01

    Every year noticeable amount of money is spent on fixing and replacing the damaged pipes which carry gas and fuel. Since there is a possibility for a catastrophic failure, knowing the proper time of this repair is of great importance. Because significant proportion of failures is due to wall thinning of pipes because of the corrosion, detecting the wall thinning has been a main part of nondestructive testing of pipes. There are wide variety of NDT techniques to detect this kind of defect such as conventional ultrasonic, eddy current, radiography etc. but some of these techniques, for example conventional ultrasonic needs the insulation of pipes removed and in some other cases such as radiography the test is not done at a reasonable speed. A new method of nondestructive testing of pipes which has the potential to test a long distance in a short period of time and does not need the whole insulation removed, has drawn a lot of attention. In this paper, the ability of ultrasonic guided waves for detecting corrosion in gas pipelines is experimentally investigated.

  16. Stress corrosion cracking of low pressure turbine discs - an industry survey

    International Nuclear Information System (INIS)

    Lyle, F.F. Jr.; Lamping, G.A.; Leverant, G.R.

    1981-01-01

    Comprehensive industry survey identifies the key factors responsible for a large number of stress corrosion cracking incidents in low-pressure steam turbine discs of U.S. power plants. The survey included interviews with domestic and foreign utilities, as well as a review of available public documents. Plant operating practices, water treatment methods, turbine design and stress levels, and alloy chemistry and mechanical properties were among the principal variables considered in the study. Analyses of the data identified six potential key variables. Summaries of foreign and U.S. disc-cracking experience, relationship between variables and cracking experience, and the potential key cracking variables identified are presented in this paper. 11 refs

  17. Considerations for ultrasonic testing application for on-orbit NDE

    Science.gov (United States)

    Koshti, Ajay M.

    2015-04-01

    The paper addresses some on-orbit nondestructive evaluation (NDE) needs of NASA for International Space Station (ISS). The presentation gives NDE requirements for inspecting suspect damage due to micro-meteoroids and orbital debris (MMOD) impact on the pressure wall of the ISS. This inspection is meant to be conducted from inside of the ISS module. The metallic wall of the module has a fixed wall thickness but also has integral orthogrid ribs for reinforcement. Typically, a single MMOD hit causes localized damage in a small area causing loss of material similar to pitting corrosion, but cracks may be present too. The impact may cause bulging of the wall. Results of the ultrasonic and eddy current demonstration scans on test samples are provided. The ultrasonic technique uses shear wave scans to interrogate the localized damage area from the surrounding undamaged area. The scanning protocol results in multiple scans, each with multiple "vee" paths. A superimposition and mosaic of the three-dimensional ultrasonic data from individual scans is desired to create C-scan images of the damage. This is a new data reduction process which is not currently implemented in state-of-art ultrasonic instruments. Results of ultrasonic scans on the simulated MMOD damage test plates are provided. The individual C-scans are superimposed manually creating mosaic of the inspection. The resulting image is compared with visibly detected damage boundaries, X-ray images, and localized ultrasonic and eddy current scans for locating crack tips to assess effectiveness of the ultrasonic scanning. The paper also discusses developments needed in improving ergonomics of the ultrasonic testing for on-orbit applications.

  18. Experience with automatic ultrasonic testing with the P-scan system

    International Nuclear Information System (INIS)

    Edelmann, X.; Pfister, O.; Allidi, F.

    1989-01-01

    In this contribution, there is a report on experience in the automated ultrasonic testing of Austenitic components with the P-scan system. Examples of testing Austenitic joints and mixed joints on pipeline systems in the primary circuit of nuclear powerstations are discussed. Further, the mechanised measurement of wall thickness of pipelines endangered by erosion and corrosion is dealt with. (MM) [de

  19. Corrosion monitoring using high-frequency guided waves

    Science.gov (United States)

    Fromme, P.

    2016-04-01

    Corrosion can develop due to adverse environmental conditions during the life cycle of a range of industrial structures, e.g., offshore oil platforms, ships, and desalination plants. Generalized corrosion leading to wall thickness loss can cause the reduction of the strength and thus degradation of the structural integrity. The monitoring of corrosion damage in difficult to access areas can be achieved using high frequency guided waves propagating along the structure from accessible areas. Using standard ultrasonic wedge transducers with single sided access to the structure, guided wave modes were selectively generated that penetrate through the complete thickness of the structure. The wave propagation and interference of the different guided wave modes depends on the thickness of the structure. Laboratory experiments were conducted for wall thickness reduction due to milling of the steel structure. From the measured signal changes due to the wave mode interference the reduced wall thickness was monitored. Good agreement with theoretical predictions was achieved. The high frequency guided waves have the potential for corrosion damage monitoring at critical and difficult to access locations from a stand-off distance.

  20. Application of Phased Array Ultrasonic Testing (PAUT) on Single V-Butt Weld Integrity Determination

    International Nuclear Information System (INIS)

    Amry Amin Abas; Mohd Kamal Shah Shamsudin; Norhazleena Azaman

    2015-01-01

    Phased Array Ultrasonic Testing (PAUT) utilizes arrays of piezoelectric elements that are embedded in an epoxy base. The benefit of having such kind of array is that beam forming such as steering and focusing the beam front possible. This enables scanning patterns such as linear scan, sectorial scan and depth focusing scan to be performed. Ultrasonic phased array systems can potentially be employed in almost any test where conventional ultrasonic flaw detectors have traditionally been used. Weld inspection and crack detection are the most important applications, and these tests are done across a wide range of industries including aerospace, power generation, petrochemical, metal billet and tubular goods suppliers, pipeline construction and maintenance, structural metals, and general manufacturing. Phased arrays can also be effectively used to profile remaining wall thickness in corrosion survey applications. The benefits of PAUT are simplifying inspection of components of complex geometry, inspection of components with limited access, testing of welds with multiple angles from a single probe and increasing the probability of detection while improving signal-to-noise ratio. This paper compares the result of inspection on several specimens using PAUT as to digital radiography. The specimens are welded plates with single V-butt weld made of carbon steel. Digital radiography is done using blue imaging plate with x-ray source. PAUT is done using Olympus MX2 with 5 MHz probe consisting of 64 elements. The location, size and length of defect is compared. (author)

  1. The use of radiography for thickness measurement and corrosion monitoring in pipes

    International Nuclear Information System (INIS)

    Edalati, K.; Rastkhah, N.; Kermani, A.; Seiedi, M.; Movafeghi, A.

    2006-01-01

    In this study of pipes of 150 mm diameters, thickness ranging from 4.2 to 15.0 mm was determined by using two radiography techniques: tangential radiography and double wall radiography. It was concluded that thickness losses of 10%, 20% and 50% could be determined by these methods. Formulae were developed for the double wall radiography method with a high precision of thickness measurement for non-insulated pipes. The precision was comparable with ultrasonic measurement results. Corrosion type and corrosion surface could be observed by these methods. Internal or external corrosion produced different effects in tangential radiography. Insulation removal was not necessary using the radiographic techniques

  2. The use of radiography for thickness measurement and corrosion monitoring in pipes

    Energy Technology Data Exchange (ETDEWEB)

    Edalati, K. [Department of NDT, Nuclear Safety and Radiation Protection Technological Centre, AEOI, P.O. Box 14155-1399, Tehran (Iran, Islamic Republic of)]. E-mail: NDT99@aeoi.org.ir; Rastkhah, N. [Department of NDT, Nuclear Safety and Radiation Protection Technological Centre, AEOI, P.O. Box 14155-1399, Tehran (Iran, Islamic Republic of); Kermani, A. [Department of NDT, Nuclear Safety and Radiation Protection Technological Centre, AEOI, P.O. Box 14155-1399, Tehran (Iran, Islamic Republic of); Seiedi, M. [Department of NDT, Nuclear Safety and Radiation Protection Technological Centre, AEOI, P.O. Box 14155-1399, Tehran (Iran, Islamic Republic of); Movafeghi, A. [Department of NDT, Nuclear Safety and Radiation Protection Technological Centre, AEOI, P.O. Box 14155-1399, Tehran (Iran, Islamic Republic of)

    2006-10-15

    In this study of pipes of 150 mm diameters, thickness ranging from 4.2 to 15.0 mm was determined by using two radiography techniques: tangential radiography and double wall radiography. It was concluded that thickness losses of 10%, 20% and 50% could be determined by these methods. Formulae were developed for the double wall radiography method with a high precision of thickness measurement for non-insulated pipes. The precision was comparable with ultrasonic measurement results. Corrosion type and corrosion surface could be observed by these methods. Internal or external corrosion produced different effects in tangential radiography. Insulation removal was not necessary using the radiographic techniques.

  3. Corrosion Cost and Corrosion Map of Korea - Based on the Data from 2005 to 2010

    International Nuclear Information System (INIS)

    Kim, Y. S.; Lim, H. K.; Kim, J. J.; Hwang, W. S.; Park, Y. S.

    2011-01-01

    Corrosion of metallic materials occurs by the reaction with corrosive environment such as atmosphere, marine, soil, urban, high temperature etc. In general, reduction of thickness and cracking and degradation are resulted from corrosion. Corrosion in all industrial facilities and infrastructure causes large economic losses as well as a large number of accidents. Economic loss by corrosion has been reported to be nearly 1-6% of GNP or GDP. In order to reduce corrosion damage of industrial facilities, corrosion map as well as a systematic investigation of the loss of corrosion in each industrial sector is needed. The Corrosion Science Society of Korea in collaboration with 15 universities and institutes has started to survey on the cost of corrosion and corrosion map of Korea since 2005. This work presents the results of the survey on cost of corrosion by Uhlig, Hoar, and input-output methods, and the evaluation of atmospheric corrosion rate of carbon steel, weathering steel, galvanized steel, copper, and aluminum in Korea. The total corrosion cost was estimated in terms of the percentage of the GDP of industry sectors and the total GDP of Korea. According to the result of Input/output method, corrosion cost of Korea was calculated as 2.9% to GDP (2005). Time of wetness was shown to be categories 3 to 4 in all exposure areas. A definite seasonal difference was observed in Korea. In summer and fall, time of wetness was higher than in other seasons. Because of short exposure period (12 months), significant corrosion trends depending upon materials and exposure corrosion environments were not revealed even though increased mass loss and decreased corrosion rate by exposure time

  4. The multi-element ultrasonic technology: examples of application on military naval structures

    International Nuclear Information System (INIS)

    Recolin, P.; Rivalin, S.

    2009-01-01

    DCNS is the European leader in the military ship construction and maintenance (conventional and nuclear propulsion). The potential of ultrasonic technologies with multi-element probes has been studied in its Materials laboratory since the end of the 80's, and a growing number of applications has appeared these last ten years. A series of examples is given: in-service nuclear reactor pipe welds monitoring, time-of-flight diffraction (TOFD) technique for the inspection of containment welds, coating fabrication control, detection of laminating corrosion on aluminum rings, detection of corrosion on submarine hulls in basin, inspection of hull welded joints

  5. Corrosion Resistance of Ni/Al2O3 Nanocomposite Coatings

    Directory of Open Access Journals (Sweden)

    Beata KUCHARSKA

    2016-05-01

    Full Text Available Nickel matrix composite coatings with ceramic disperse phase have been widely investigated due to their enhanced properties, such as higher hardness and wear resistance in comparison to the pure nickel. The main aim of this research was to characterize the structure and corrosion properties of electrochemically produced Ni/Al2O3 nanocomposite coatings. The coatings were produced in a Watts bath modified by nickel grain growth inhibitor, cationic surfactant and the addition of alumina particles (low concentration 5 g/L. The process has been carried out with mechanical and ultrasonic agitation. The Ni/Al2O3 nanocomposite coatings were characterized by SEM, XRD and TEM techniques. In order to evaluate corrosion resistance of produced coatings, the corrosion studies have been carried out by the potentiodynamic method in a 0.5 M NaCl solution. The corrosion current, corrosion potential and corrosion rate were determined. Investigations of the morphology, topography and corrosion damages of the produced surface layers were performed by scanning microscope techniques. DOI: http://dx.doi.org/10.5755/j01.ms.22.1.7407

  6. Laser-Ultrasonic Testing and its Applications to Nuclear Reactor Internals

    Science.gov (United States)

    Ochiai, M.; Miura, T.; Yamamoto, S.

    2008-02-01

    A new nondestructive testing technique for surface-breaking microcracks in nuclear reactor components based on laser-ultrasonics is developed. Surface acoustic wave generated by Q-switched Nd:YAG laser and detected by frequency-stabilized long pulse laser coupled with confocal Fabry-Perot interferometer is used to detect and size the cracks. A frequency-domain signal processing is developed to realize accurate sizing capability. The laser-ultrasonic testing allows the detection of surface-breaking microcrack having a depth of less than 0.1 mm, and the measurement of their depth with an accuracy of 0.2 mm when the depth exceeds 0.5 mm including stress corrosion cracking. The laser-ultrasonic testing system combined with laser peening system, which is another laser-based maintenance technology to improve surface stress, for inner surface of small diameter tube is developed. The generation laser in the laser-ultrasonic testing system can be identical to the laser source of the laser peening. As an example operation of the system, the system firstly works as the laser-ultrasonic testing mode and tests the inner surface of the tube. If no cracks are detected, the system then changes its work mode to the laser peening and improves surface stress to prevent crack initiation. The first nuclear industrial application of the laser-ultrasonic testing system combined with the laser peening was completed in Japanese nuclear power plant in December 2004.

  7. Corrosion evaluation in insulated pipes by non destructive testing method

    International Nuclear Information System (INIS)

    Abd Razak Hamzah; Azali Muhammad; Mohammad Pauzi Ismail; Abd Nassir Ibrahim; Abd Aziz Mohamed; Sufian Saad; Saharuddin Sayuti; Shukri Ahmad

    2002-01-01

    In engineering plants, detection of corrosion and evaluation of deposit in insulated pipes using radiography method are considered as a very challenging tasks. In General this degradation problem is attributed to water condensation. It causes the formation of deposit and scale inside the pipe, as well as between the insulation and pipe in cold temperature pipes. On the other hand, for hot temperature pipes the main problem is mainly due to corrosion/erosion attack inside the pipe. In the study of corrosion in pipelines, one of the most important parameters to be monitored and measured is the wall thickness. Currently, most pipeline corrosion monitoring and evaluation for both insulated and non-insulated pipes is performed using an ultrasonic method. The most common technique is that based on the A-Scan, using either a normal flaw detector or some form of dedicated equipment. However, with recent development of ultrasonic technology, more advance method, namely B-Scan and C-scan techniques are also available. The most notable disadvantage of using this method is that the insulation covering the pipe has to be removed before the inspection can be carried out and this is considered as not so cost effective. Due to this reason, the possibility of employing other alternative NDT method, namely radiographic testing method were studied. The technique used in this studied are known as tangential technique. In this study it was found that the result found using tangential technique is consistent with the actual thickness of the pipe. Result of this study is presented and discussed in this paper. (Author)

  8. Rotary union for use with ultrasonic thickness measuring probe

    Science.gov (United States)

    Nachbar, Henry D.

    1992-01-01

    A rotary union for rotatably supporting an ultrasonic probe operable to nondestructively measure the thickness of steam generator tubes to determine the amount of corrosion experienced by the tubes includes a stationary body having a bore therethrough and an outlet drain, and a fitting rotatably mounted within the upper end of the body. The fitting has a bore aligned with the bore of the body. An electrical cable positioned within a water supply tube in an annular arrangement passes through the bore of the body and the bore of the fitting. This annular arrangement, in turn, is positioned within a connector element which extends outwardly from the fitting bore and is connected to the ultrasonic probe. An elastomeric lower bushing seals the annular arrangement to the lower end of the rotary union body and an elastomeric upper bushing seals the connector element to the fitting to permit the connector element and the ultrasonic probe connected thereto to rotate with the fitting relative to the body. The lower and upper bushings permit water to be passed through the annular arrangement and into the ultrasonic probe and thereafter discharged between the annular arrangement and the connector element to the outlet drain of the rotary union body.

  9. Rotary union for use with ultrasonic thickness measuring probe

    International Nuclear Information System (INIS)

    Nachbar, H.D.

    1992-01-01

    A rotary union for rotatably supporting an ultrasonic probe operable to nondestructively measure the thickness of steam generator tubes to determine the amount of corrosion experienced by the tubes includes a stationary body having a bore therethrough and an outlet drain, and a fitting rotatably mounted within the upper end of the body. The fitting has a bore aligned with the bore of the body. An electrical cable positioned within a water supply tube in an annular arrangement passes through the bore of the body and the bore of the fitting. This annular arrangement, in turn, is positioned within a connector element which extends outwardly from the fitting bore and is connected to the ultrasonic probe. An elastomeric lower bushing seals the annular arrangement to the lower end of the rotary union body and an elastomeric upper bushing seals the connector element to the fitting to permit the connector element and the ultrasonic probe connected thereto to rotate with the fitting relative to the body. The lower and upper bushings permit water to be passed through the annular arrangement and into the ultrasonic probe and thereafter discharged between the annular arrangement and the connector element to the outlet drain of the rotary union body. 5 figs

  10. NDT method in determining the rate of corrosion applicable to risk based inspection

    International Nuclear Information System (INIS)

    Mohamed Hairul Hasmoni; Mohamad Pauzi Ismail; Ab Razak Hamzah

    2004-01-01

    Corrosion is a major problem in oil and gas industries, refineries and chemical process plants as the equipment is often exposed to corrosive environments or elevated temperature. Important equipment need to operate safely and reliably to avoid injuries to personnel and the public, and to prevent loss time and cost incurred due to loss of production and shutdown. The paper assess the approach in evaluating the technique of non-destructive testing (NDT) using Ultrasonic Testing (UT) in determining the rate of corrosion and remaining life of equipment applicable to Risk Based Inspection (RBI). Methods in determining the corrosion rate are presented using analytical method. Examples and data from MINT chiller water pipeline are presented to illustrate the application of these methods. (Author)

  11. Developmental techniques for ultrasonic flaw detection and characterization in stainless steel

    International Nuclear Information System (INIS)

    Kupperman, D.S.

    1983-04-01

    Flaw detection and characterization by ultrasonic methods is particularly difficult for stainless steel. This paper focuses on two specific problem areas: (a) the inspection of centrifugally cast stainless steel (CCSS) and (b) the differentiation of intergranular stress-corrosion cracking (IGSCC) from geometrical reflectors such as the weld root. To help identify optimal conditions for the ultrasonic inspection of CCSS, the effect of frequency on propagation of longitudinal and shear waves was examined in both isotropic and anisotropic samples. Good results were obtained with isotropic CCSS and 0.5-MHz angle beam shear waves. The use of beam-scattering patterns (i.e. signal amplitude vs skew angle) as a tool for discriminating IGSCC from geometrical reflectors is also discussed

  12. Stress corrosion cracking mitigation by ultrasound induced cavitation technique

    Energy Technology Data Exchange (ETDEWEB)

    Fong, C.; Lee, Y.C. [Industrial Technology Research Inst., Taiwan (China); Yeh, T.K. [National Tsing Hua Univ., Taiwan (China)

    2014-07-01

    Cavitation is usually considered as a damaging mechanism under erosion corrosion condition. However, if used appropriately, cavitation can be applied as a peening technique for surface stress modification process. The aim of surface stress modification is to alter the stress state of processed surface through direct or indirect thermo-mechanical treatments to reduce cracking problems initiated from surface. Ultrasonic devices are used to generate cavitation bubbles which when collapse will produce high intensity shock waves and high velocity micro-jet streams. The cavitation impact when properly controlled will create plastically deformed compressive layers in nearby surfaces and minimize cracking susceptibility in corrosive environments. This study is to investigate the effectiveness of Ultrasound Induced Cavitation (UIC) technique in surface stress improvement. Ultrasonic cavitation treatment of SS304 stainless steel under pure water is carried out with different controlling parameters. The cavitation impact on SS304 surface is measured in terms of surface roughness, surface strain, hardness, and microstructural characteristics. The in-depth residual stress distribution and crack mitigation effect are also evaluated. Test result indicates ultrasound induced cavitation treatment only has minor effect on surface physical characteristics. The extent of compressive stress produced on top surface exceeds the yield strength and can reach a depth above 150 μm. The maximum surface strain measured is generally below 20%, which is not considered detrimental to accelerate crack initiation. Stress corrosion verification tests show UIC treatment is capable in preventing environmental assisted cracking of stainless steels in severely corrosive conditions. In view of the test results, UIC technique has demonstrated to be a low cost, low contaminating, and effective surface stress improvement technology. (author)

  13. Stress corrosion cracking mitigation by ultrasound induced cavitation technique

    International Nuclear Information System (INIS)

    Fong, C.; Lee, Y.C.; Yeh, T.K.

    2014-01-01

    Cavitation is usually considered as a damaging mechanism under erosion corrosion condition. However, if used appropriately, cavitation can be applied as a peening technique for surface stress modification process. The aim of surface stress modification is to alter the stress state of processed surface through direct or indirect thermo-mechanical treatments to reduce cracking problems initiated from surface. Ultrasonic devices are used to generate cavitation bubbles which when collapse will produce high intensity shock waves and high velocity micro-jet streams. The cavitation impact when properly controlled will create plastically deformed compressive layers in nearby surfaces and minimize cracking susceptibility in corrosive environments. This study is to investigate the effectiveness of Ultrasound Induced Cavitation (UIC) technique in surface stress improvement. Ultrasonic cavitation treatment of SS304 stainless steel under pure water is carried out with different controlling parameters. The cavitation impact on SS304 surface is measured in terms of surface roughness, surface strain, hardness, and microstructural characteristics. The in-depth residual stress distribution and crack mitigation effect are also evaluated. Test result indicates ultrasound induced cavitation treatment only has minor effect on surface physical characteristics. The extent of compressive stress produced on top surface exceeds the yield strength and can reach a depth above 150 μm. The maximum surface strain measured is generally below 20%, which is not considered detrimental to accelerate crack initiation. Stress corrosion verification tests show UIC treatment is capable in preventing environmental assisted cracking of stainless steels in severely corrosive conditions. In view of the test results, UIC technique has demonstrated to be a low cost, low contaminating, and effective surface stress improvement technology. (author)

  14. Fighting corrosion in India

    Energy Technology Data Exchange (ETDEWEB)

    Rajagopalan, K S; Rangaswamy, N S

    1979-03-01

    A survey covers the cost of corrosion in India; methods of preventing corrosion in industrial plants; some case histories, including the prevention of corrosion in pipes through which fuels are pumped to storage and the stress-corrosion cracking of evaporators in fertilizer plants; estimates of the increase in demand in 1979-89 for anticorrosion products and processes developed by the Central Electrochemical Research Institute (CECRI) at Karaikudi, India; industries that may face corrosion problems requiring assistance from CECRI, including the light and heavy engineering structural, and transport industries and the chemical industry; and some areas identified for major efforts, including the establishment of a Corrosion Advisory Board with regional centers and the expansion of the Tropical Corrosion Testing Station at Mandapam Camp, Tamil Nadu.

  15. Corrosion Control Specialist Career Ladder AFSC 53530, 53550, 53570, and 53690. Occupational Survey Report.

    Science.gov (United States)

    Air Force Occupational Measurement Center, Lackland AFB, TX.

    The report describes the results of a detailed occupational survey of the corrosion control career ladder. Responses to a 457-task, time rating inventory from 1,015 personnel (representing 64 percent of the career field) were analyzed to produce seven specific findings and the career ladder structure. The career ladder includes a variety of jobs…

  16. Ultrasonic testing of materials at level 2

    International Nuclear Information System (INIS)

    1988-06-01

    Ultrasonic inspection is a nondestructive method in which high frequency sound waves are introduced into the material being inspected. Ultrasonic testing has a superior penetrating power to radiography and can detect flaws deep in the test specimen (say up to about 6 to 7 meters of steel). It is quite sensitive to small flaws and allows the precise determination of the location and size of the flaws. Basic ultrasonic test methods such as the through transmission method and the resonance method, sensors and testing techniques are described. Pulse echo type flaw detectors and their applications for inspection of welds are surveyed. Ultrasonic standards, calibration of the equipment and evaluation methods are presented. Examples of practical applications in welding, casting and forging processes are given. Figs and tabs

  17. Recent Development in Ultrasonic Guided Waves for Aircraft and Composite Materials

    International Nuclear Information System (INIS)

    Rose, Joseph L.

    2009-01-01

    Emphasis in the paper is placed on describing guided wave successes and challenges for applications in aircraft and composite materials inspection. Guided wave imaging methods discussed includes line of sight, tomography, guided wave C-scan, phased array, and ultrasonic vibration methods. Applications outlined encircles lap splice, bonded repair patch, fuselage corrosion, water loaded structures, delamination, and ice detection and de-icing of various structures.

  18. Enhanced ultrasonically assisted turning of a β-titanium alloy.

    Science.gov (United States)

    Maurotto, Agostino; Muhammad, Riaz; Roy, Anish; Silberschmidt, Vadim V

    2013-09-01

    Although titanium alloys have outstanding mechanical properties such as high hot hardness, a good strength-to-weight ratio and high corrosion resistance; their low thermal conductivity, high chemical affinity to tool materials severely impair their machinability. Ultrasonically assisted machining (UAM) is an advanced machining technique, which has been shown to improve machinability of a β-titanium alloy, namely, Ti-15-3-3-3, when compared to conventional turning processes. Copyright © 2013 Elsevier B.V. All rights reserved.

  19. Corrosion Detection of Reinforcement of Building Materials with Piezoelectric Sensors

    Directory of Open Access Journals (Sweden)

    Jia Peng

    2017-06-01

    Full Text Available The extensive use of reinforced materials in the construction industry has raised increased concerns about their safety and durability, while corrosion detection of steel materials is becoming increasingly important. For the scientific management, timely repair and health monitoring of construction materials, as well as to ensure construction safety and prevent accidents, this paper investigates corrosion detection on construction materials based on piezoelectric sensors. At present, the commonly used corrosion detection methods include physical and electrochemical methods, but there are shortcomings such as large equipment area, low detection frequency, and complex operation. In this study an improved piezoelectric ultrasonic sensor was designed, which could not only detect the internal defects of buildings while not causing structural damage, but also realize continuous detection and enable qualitative and quantitative assessment. Corrosion detection of reinforced building materials with piezoelectric sensors is quick and accurate, which can find hidden dangers and provide a reliable basis for the safety of the buildings.

  20. Evaluation on ultrasonic examination methods applied to Ni-base alloy weld including cracks due to stress corrosion cracking found in BWR reactor internal

    International Nuclear Information System (INIS)

    Aoki, Takayuki; Kobayashi, Hiroyuki; Higuchi, Shinichi; Shimizu, Sadato

    2005-01-01

    A Ni-base alloy weld, including cracks due to stress corrosion cracking found in the reactor internal of the oldest BWR in Japan, Tsuruga unit 1, in 1999, was examined by three (3) types of UT method. After this examination, a depth of each crack was confirmed by carrying out a little excavation with a grinder and PT examination by turns until each crack disappeared. Then, the depth measured by the former method was compared with the one measured by the latter method. In this fashion, performances of the UT methods were verified. As a result, a combination of the three types of UT method was found to meet the acceptance criteria given by ASME Sec.XI Appendix VIII, Performance Demonstration for Ultrasonic Examination Systems-Supplement 6. In this paper, the results of the UT examination described above and their evaluation are discussed. (author)

  1. Guidelines for destructive examination of potential MIC [microbiologically influenced corrosion]-related failures

    International Nuclear Information System (INIS)

    Borenstein, S.S.

    1989-01-01

    Microbiologically influenced corrosion (MIC) is recognized as a major cause of pitting corrosion failures in natural waters. In order to alleviate the problem, it is important to establish the exact cause of corrosion. If there is a possibility that the failure is due to MIC, a particularly careful failure analysis must be conducted. MIC can be misdiagnosed as attack due to conventional chloride crevice/pitting corrosion unless specialized techniques are used. Certain techniques generally must be employed, including a careful visual examination, is situ bacterial sampling of residual water, bacterial analysis for corrosion products, radiographic examinations, and metallographic examinations. Other techniques may be necessary, or may be very helpful in the analysis, including culture growth, scanning electron microscopy, and ultrasonic examinations. Metallographic examinations can reveal MIC characteristics such as selective pitting of one phase in duplex stainless steel weldments. The methods of failure analysis and their importance are addressed, including each of the steps in the nondestructive examinations and destructive analyses

  2. Merging of gamma radiographic and ultrasonic inspection data: bibliographical survey

    International Nuclear Information System (INIS)

    Gautier, S.

    1995-01-01

    This paper presents a number of experimental data processing notions with the aim of developing an NDT method based on merging ultrasonic and gamma radiographic data. We first review the industrial context concerned and, before moving on to specific data merging problems, we discuss the difficulties of reconstruction using only one type of data (radiographic or ultrasonic). The main part of the report begins with a brief reminder of gamma radiation and ultrasonic wave propagation principles. Certain imaging and reconstruction methods conventionally used for each type of measurement are also presented. Reconstruction problems are then directly approached in algebraic form. For the type of problem studied, the inspection data alone cannot lead to satisfactory reconstructions and we evidence the need to regulate the problem by introducing deductive information on the object to be reconstructed. The Bayes' approach provides a self-consistent means of integrating both the data information and the deductive information. It is based on probabilistic models of the variables involved, notably those of the object sought. We discuss at some length certain models of images used in gamma radiography (independent variable fields, variables having a Markov-type structure) and the Bernoulli-Gauss-type models used for ultrasonic trace deconvolution. Finally, we outline data merging paths. A formal Bayes' framework is used to present two merging approaches, after which we briefly describe our projects for the processing of already available experimental data. (author)

  3. Feasibility study of flexible phased array ultrasonic technology using irregular surface specimen

    International Nuclear Information System (INIS)

    Lee, Seung Pyo; Moon, Yong Sik; Jung, Nam Du

    2015-01-01

    Nuclear power plant contain many dissimilar metal welds that connect carbon steel components with stainless steel pipes using alloy 600 welding materials. Primary water stress corrosion cracks at dissimilar metal welds have been continuously reported around the world. In periodic integrity evaluations, dissimilar metal welds are examined using a generic ultrasonic testing procedure, KPD-UT-10. In this procedure, the gap between the probe and examination surface is limited to 1/32 inch (0.8 mm). It is not easy to test some dissimilar metal welds in Korean plants applying ordinary technology because of their tapered shapes and irregular surface conditions. This paper introduces a method for applying a flexible phased array technology to improve the reliability of ultrasonic testing results for various shapes and surface conditions. The artificial flaws in specimens with irregular surfaces were completely detected using the flexible phased array ultrasonic technology. Therefore, it can be said that the technology is applicable to field examination.

  4. Feasibility study of flexible phased array ultrasonic technology using irregular surface specimen

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Seung Pyo; Moon, Yong Sik; Jung, Nam Du [NDE Performance Demonstration Team, Korea Hydro and Nuclear Power, Central Research Institute, Daejeon (Korea, Republic of)

    2015-02-15

    Nuclear power plant contain many dissimilar metal welds that connect carbon steel components with stainless steel pipes using alloy 600 welding materials. Primary water stress corrosion cracks at dissimilar metal welds have been continuously reported around the world. In periodic integrity evaluations, dissimilar metal welds are examined using a generic ultrasonic testing procedure, KPD-UT-10. In this procedure, the gap between the probe and examination surface is limited to 1/32 inch (0.8 mm). It is not easy to test some dissimilar metal welds in Korean plants applying ordinary technology because of their tapered shapes and irregular surface conditions. This paper introduces a method for applying a flexible phased array technology to improve the reliability of ultrasonic testing results for various shapes and surface conditions. The artificial flaws in specimens with irregular surfaces were completely detected using the flexible phased array ultrasonic technology. Therefore, it can be said that the technology is applicable to field examination.

  5. A review on feasibility study of ultrasonic assisted machining on aircraft component manufacturing

    Science.gov (United States)

    Hafiz, M. S. A.; Kawaz, M. H. A.; Mohamad, W. N. F.; Kasim, M. S.; Izamshah, R.; Saedon, J. B.; Mohamed, S. B.

    2017-12-01

    Inconel 718 has been widely used in aerospace because of its excellent mechanical properties such as good corrosion resistance, strong creep resistance and high fatigue strength. However, these excellent properties also lead to heavy tool damage and high cutting force in the milling process. There is no reported investigation on ultrasonic assisted machining (UAM) of Inconel 718 parts. In this paper, UAM is proposed as the potential technique to reduce tool damage and the cutting force of Inconel 718 parts. This review paper provides an overview of UAM to investigate the relationship between the tool wear and the cutting force with ultrasonic vibration compared to without ultrasonic vibration assisted. Throughout the study, the UAM scopes are related to the tool life of coated carbide insert, the force generated during the cutting process and also the final surface finish of the workpiece by using various parameters during the machining activity.

  6. Exploratory shaft liner corrosion estimate

    International Nuclear Information System (INIS)

    Duncan, D.R.

    1985-10-01

    An estimate of expected corrosion degradation during the 100-year design life of the Exploratory Shaft (ES) is presented. The basis for the estimate is a brief literature survey of corrosion data, in addition to data taken by the Basalt Waste Isolation Project. The scope of the study is expected corrosion environment of the ES, the corrosion modes of general corrosion, pitting and crevice corrosion, dissimilar metal corrosion, and environmentally assisted cracking. The expected internal and external environment of the shaft liner is described in detail and estimated effects of each corrosion mode are given. The maximum amount of general corrosion degradation was estimated to be 70 mils at the exterior and 48 mils at the interior, at the shaft bottom. Corrosion at welds or mechanical joints could be significant, dependent on design. After a final determination of corrosion allowance has been established by the project it will be added to the design criteria. 10 refs., 6 figs., 5 tabs

  7. Ultrasonic Testing

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Hyeong Jun; Kuk, Jeong Han

    2002-02-15

    This book introduces ultrasonic testing, which tells of outline of ultrasonic testing, principle of ultrasonic testing, prosperities of ultrasonic waves, radiographic test and ultrasonic test, basic theory on ultrasonic testing, mode conversion, transmission and diffraction, ultrasonic flaw detection and probe, standard test piece and reference test piece, like KS(JIS) ASME and ASTM, classification and properties of ultrasonic testing, straight beam method, angle beam method, ASME SEC.V.Art.5 ASTMA 388 and KS B 0817 Korean industrial standard.

  8. Corrosion and deposit evaluation in industrial plants by non destructive testing method

    International Nuclear Information System (INIS)

    Azali Muhammad; Abd Razak Hamzah; Abd Aziz Mohamed; Mohd Pauzi Ismail; S Saad; S Sayuti; S Ahmad

    2000-01-01

    In petrochemical plants, the detection of corrosion and evaluation of deposit in insulated pipes using a radiography method are very challenging tasks. This main degradation problem experienced by pipelines is due to water condensation. It will cause deposit and scale inside the pipe, as well as between the insulation and pipe for the cold temperature pipes. On the other hand, for the hot temperature pipes the main problem is mainly due to corrosion/erosion attack inside the pipe. In the case of corrosion study one of the most important parameters in a piping or pipeline to be monitored and measured is that the wall thickness. In general, most pipeline corrosion monitoring and evaluation for both insulated and non-insulated pipes is done by using an ultrasonic method. The most common technique for corrosion is that based on the A-Scan, using either a normal flow detector or some form of dedicated equipment. However, with recent development of ultrasonic technology, more advance method, namely B-Scan and C-scan techniques are also available. The most notable disadvantage of using this current method is that the insulation covered the pipe has to be removed before the inspection can be carried out and this is considered as not so cost effective. Due to this reason other alternative NDT method, namely radiographic testing method has been studied. The testing technique used in this studied are tangential technique and double wall radiographic technique which involve studying the changing in density of radiographic film. The result found using tangential technique is consistent with real thickness of the pipe. However for the later technique the result is only achieved with a reasonable accuracy when the changing in wall thickness is very small. The result of the studies is discussed in this paper

  9. Lamb Wave Tomography for Corrosion Mapping

    Science.gov (United States)

    Hinders, Mark K.; McKeon, James C. P.

    1999-01-01

    As the world-wide civil aviation fleet continues to age, methods for accurately predicting the presence of structural flaws-such as hidden corrosion-that compromise airworthiness become increasingly necessary. Ultrasonic guided waves, Lamb waves, allow large sections of aircraft structures to be rapidly inspected. However, extracting quantitative information from Lamb wave data has always involved highly trained personnel with a detailed knowledge of mechanical-waveguide physics. Our work focuses on using a variety of different tomographic reconstruction techniques to graphically represent the Lamb wave data in images that can be easily interpreted by technicians. Because the velocity of Lamb waves depends on thickness, we can convert the travel times of the fundamental Lamb modes into a thickness map of the inspection region. In this paper we show results for the identification of single or multiple back-surface corrosion areas in typical aluminum aircraft skin structures.

  10. Ultrasonic techniques for measuring physical properties of fluids in harsh environments

    Science.gov (United States)

    Pantea, Cristian

    Ultrasonic-based measurement techniques, either in the time domain or in the frequency domain, include a wide range of experimental methods for investigating physical properties of materials. This discussion is specifically focused on ultrasonic methods and instrumentation development for the determination of liquid properties at conditions typically found in subsurface environments (in the U.S., more than 80% of total energy needs are provided by subsurface energy sources). Such sensors require materials that can withstand harsh conditions of high pressure, high temperature and corrosiveness. These include the piezoelectric material, electrically conductive adhesives, sensor housings/enclosures, and the signal carrying cables, to name a few. A complete sensor package was developed for operation at high temperatures and pressures characteristic to geothermal/oil-industry reservoirs. This package is designed to provide real-time, simultaneous measurements of multiple physical parameters, such as temperature, pressure, salinity and sound speed. The basic principle for this sensor's operation is an ultrasonic frequency domain technique, combined with transducer resonance tracking. This multipurpose acoustic sensor can be used at depths of several thousand meters, temperatures up to 250 °C, and in a very corrosive environment. In the context of high precision measurement of sound speed, the determination of acoustic nonlinearity of liquids will also be discussed, using two different approaches: (i) the thermodynamic method, in which precise and accurate frequency domain sound speed measurements are performed at high pressure and high temperature, and (ii) a modified finite amplitude method, requiring time domain measurements of the second harmonic at room temperature. Efforts toward the development of an acoustic source of collimated low-frequency (10-150 kHz) beam, with applications in imaging, will also be presented.

  11. Atmospheric corrosion monitoring at the US Department of Energy's Oak Ridge K-25 Site

    International Nuclear Information System (INIS)

    Rao, M.

    1995-01-01

    Depleted uranium hexafluoride (UF 6 ) at the US Department of Energy's K-25 Site at Oak Ridge, TN has been stored in large steel cylinders which have undergone significant atmospheric corrosion damage over the last 35 years. A detailed experimental program to characterize and monitor the corrosion damage was initiated in 1992. Large amounts of corrosion scale and deep pits are found to cover cylinder surfaces. Ultrasonic wall thickness measurements have shown uniform corrosion losses up to 20 mils (0.5 mm) and pits up to 100 mils (2.5 mm) deep. Electrical resistance corrosion probes, time-of-wetness sensors and thermocouples have been attached to cylinder bodies. Atmospheric conditions are monitored using rain gauges, relative humidity sensors and thermocouples. Long-term (16 years) data are being obtained from mild steel corrosion coupons on test racks as well as attached directly to cylinder surfaces. Corrosion rates have been found to intimately related to the times-of-wetness, both tending to be higher on cylinder tops due to apparent sheltering effects. Data from the various tests are compared, discrepancies are discussed and a pattern of cylinder corrosion as a function of cylinder position and location is described

  12. Resistance to Corrosion of Zirconia Coatings Deposited by Spray Pyrolysis in Nitrided Steel

    Science.gov (United States)

    Cubillos, G. I.; Olaya, J. J.; Bethencourt, M.; Cifredo, G.; Blanco, G.

    2013-10-01

    Coatings of zirconium oxide were deposited onto three types of stainless steel, AISI 316L, 2205, and tool steel AISI D2, using the ultrasonic spray pyrolysis method. The effect of the flux ratio on the process and its influence on the structure and morphology of the coatings were investigated. The coatings obtained, 600 nm thick, were characterized using x-ray diffraction, scanning electron microscopy, confocal microscopy, and atomic force microscopy. The resistance to corrosion of the coatings deposited over steel (not nitrided) and stainless steel nitrided (for 2 h at 823 K) in an ammonia atmosphere was evaluated. The zirconia coating enhances the stainless steel's resistance to corrosion, with the greatest increase in corrosion resistance being observed for tool steel. When the deposition is performed on previously nitrided stainless steel, the morphology of the surface improves and the coating is more homogeneous, which leads to an improved corrosion resistance.

  13. Design of segmental ultrasonic cleaning equipment for removing the sludge in a steam generator

    International Nuclear Information System (INIS)

    Kim, Seok Tae; Jeong, Woo Tae; Byeon, Min Suk; Lee, Ho One

    2010-01-01

    In nuclear power plants, the water in the coolant system is managed to be clean but metallic sludge is accumulated on the top of tube-sheet in a steam generator. The sludge causes the corrosion of the tubesheet. The electric utility company in Korea removes the sludge with a lancing system for every outage of nuclear power plants. But the sludge is not perfectly removed with lancing system because the pressurized water of the lancing system cannot reach all area in a steam generator. Therefore the steam generator cleaning system with ultrasonic energy has been developed in KEPCO Research Institute. In this paper, the ultrasonic cleaning system is designed for removing the sludge on the steam generator

  14. Ultrasonic Characterization And Micro-Structural Studies On 2205 Duplex Stainless Steel In Thermal Variations

    Directory of Open Access Journals (Sweden)

    Bernice Victoria

    2015-08-01

    Full Text Available Abstract Due to increasing concern on potential impact of materials on human health and environment the materials used in hygienic applications should be durable corrosion resistant clean surface etc. Type 2205 duplex stainless steel is a preferred material for use in biomedical pharmaceutical nuclear pressure vessels chemical tankers etc. it exhibits good mechanical strength and high resistance to corrosion. The strength toughness hardness of such materials are usually determined by destructive tests. However continuous destructive measurements are generally difficult to perform during the productive process which creates a need for a fast and easy nondestructive method of material characterization. Microstructural changes in duplex stainless steel due to changes in annealing temperature are characterized by ultrasonic pulse echo technique and optical microscopy. Type 2205 duplex stainless steel are heat treated at 1000 deg C 1050 deg C 1100 deg C 1150 deg C and 1200 deg C for 15 min and water quenched. There is an appreciable change in the morphology of all the heat treated samples and the ultrasonic velocity is dependent on both ferrite and austenite ratio and the grain size.

  15. Determination of plant components degradation using ultrasonic C-scan

    International Nuclear Information System (INIS)

    Mohamad Pauzi Ismail; Suhairy Sani; Abdul Nassir Ibrahim

    2002-01-01

    C-scan Ultrasonic Inspection technique is increasingly used for the assessment of plant integrity. Due to the advancement of the equipment, Probability of Detection (POD) of this technique increased significantly as compared with the conventional techniques. Thus in many cases, the technique is accepted by engineers to be used to replace the conventional inspection methods such as visual inspections, thickness gauging and ultrasonic B-Scan. Thickness gauging and ultrasonic B-scan is still widely used by industries. However, both techniques have their own disadvantages. The most notable disadvantages of these techniques are related to the reliability of readings given by the equipment. In addition to this, thickness gauge would only provide data at certain points and B-scan would only provide data for certain lines. This paper presents and discusses results of C-scan measurement performed in power generation, chemical and petro-chemical plants. Due to its high accuracy, results from these measurements were used to establish the true condition of plant and to calculate its remaining safe life. Results presented in this paper include those related to corrosion, erosion and lamination in acid and gas pipelines, finger sludge catcher, steam drums in vessels and piping and electron beam machine. (Author)

  16. Effect of structure evolution induced by ultrasonic peening on the corrosion behavior of AISI-321 stainless steel

    International Nuclear Information System (INIS)

    Mordyuk, B.N.; Prokopenko, G.I.; Vasylyev, M.A.; Iefimov, M.O.

    2007-01-01

    A nanocrystalline surface layer was produced on an AISI-321 stainless steel by severe plastic deformation via ultrasonic peening (UP). The microstructural evolution of the surface layer was characterized by means of X-ray diffraction (XRD) analysis and transmission electron microscopy (TEM). The volume fraction of strain-induced α-martensite as a function of the effective strain (e-bar) was evaluated quantitatively using XRD and magnetic measurements. Considering the e-bar magnitudes and the TEM data obtained, it is concluded that a grain refinement of austenitic structure passes ahead of the α-martensite formation, particularly in the top surface layer. The nanocrystalline austenitic grain structure (mean grain size∼15nm) was observed at e-bar=0.45, while the startup of the strain-induced martensitic transformation was revealed at the strain extent of 0.62. The nanostructured surface layer formed after straining to e-bar=0.8 already contains mainly the martensite nanograins characterized by an average size of about 10nm. Grain size increased gradually up to 60nm within the layer containing both austenite and martensite phases at a depth of about 30μm from the treated surface. Both the microhardness behavior of the stainless steel surface and its corrosion performance in 3.5% NaCl solution can be enhanced by the UP. They are shown to be in correlation with: (i) the grain refinement process and (ii) the increase in the volume fraction of strain-induced α-martensite

  17. Ultrasonic assessment of service life of concrete structures subject to reinforcing steel corrosion

    Science.gov (United States)

    Udegbunam, Ogechukwu Christian

    Over half of the bridges in the United States were built before 1970. Such bridges and the network of roads that they carry include the Inter State system, which was built as part of the great public works program, following the end of the Second World War. During that era, the emphasis was on strength design and economical construction of new structures, and not much premium was placed on durability and maintainability concerns. Since the end of this construction boom in the early 1970s, the concern for the durability of transportation infrastructure has steadily gained prominence among those agencies that must secure, program and administer funds for maintaining highway networks. The objective of this research was to develop a nondestructive method of assessing the durability of concrete bridge decks susceptible to damage from corrosion of embedded reinforcing steel. This was accomplished by formulating a holistic approach that accounts for the major factors that influence corrosion based deterioration of reinforced concrete. In this approach, the assessment of the durability of concrete bridge decks is based on a model that estimates the time it takes for the cover concrete to fail a result of stresses caused by expansion of reinforcing steel bars, due to corrosion activities. This time to failure is comprised of two distinct periods that must be evaluated before the problem can be solved. The research consisted of an experimental program and an analytical study. In the experimental program concrete specimens were cast and tested to determine their diffusivity and mechanical properties. The diffusivity was used to evaluate the period it takes for corrosion of the reinforcing bars to commence. In the analytical study, the resistance of the concrete structure against the internal forces caused by corrosion was evaluated with the finite element techniques. This resistance was used to evaluate the period defining the failure of the cover concrete. These two periods

  18. Long-Range Piping Inspection by Ultrasonic Guided Waves

    International Nuclear Information System (INIS)

    Joo, Young Sang; Lim, Sa Hoe; Eom, Heung Seop; Kim, Jae Hee

    2005-01-01

    The ultrasonic guided waves are very promising for the long-range inspection of large structures because they can propagate a long distance along the structures such as plates, shells and pipes. The guided wave inspection could be utilized for an on-line monitoring technique when the transmitting and receiving transducers are positioned at a remote point on the structure. The received signal has the information about the integrity of the monitoring area between the transmitting and receiving transducers. On-line monitoring of a pipe line using an ultrasonic guided wave can detect flaws such as corrosion, erosion and fatigue cracking at an early stage and collect useful information on the flaws. However the guided wave inspection is complicated by the dispersive characteristics for guided waves. The phase and group velocities are a function of the frequency-thickness product. Therefore, the different frequency components of the guided waves will travel at different speeds and the shape of the received signal will changed as it propagates along the pipe. In this study, we analyze the propagation characteristics of guided wave modes in a small diameter pipe of nuclear power plant and select the suitable mode for a long-range inspection. And experiments will be carried out for the practical application of a long-range inspection in a 26m long pipe by using a high-power ultrasonic inspection system

  19. Influence of geometry of pipe on flow accelerated corrosion - a study under neutral pH condition

    International Nuclear Information System (INIS)

    Madasamy, P.; Mukunthan, M.; Chandramohan, P.; Krishna Mohan, T.V.; Velmurugan, S.; Sylvanus, Andrews; Natarajan, E.

    2015-01-01

    The carbon steel piping material's degradation due to flow accelerated corrosion (FAC) is one of the problems in nuclear power plant. FAC impacts plant operation and maintenance significantly. Wall thinning of structural materials should be predictable based on combined hydrodynamics analyses and experimental corrosion data. Such predictive tools help to take preventive measures before loss of material becomes a serious issue for plant operation. In order to develop predictive tools, data on the effect of various parameters that control FAC are required. As per existing literature, one of the important parameters that affect FAC is piping configuration (Geometry of flow path). Hence, experiments were carried out to assess the role played by the geometry of the piping in the FAC of carbon steel. In this study, experiments were conducted in simulation loop under neutral pH condition while varying the geometry parameter of bend such as bend angle and bend radius. Therefore, pipe specimen holder 15 NB bend with 58 °, 73 ° as bend angle and 4D, 2D bend radius was designed and fabricated. The experiments were carried out in order to quantify the wear rate (wall thickness measurement was by ultrasonic method) with a single phase flow velocity (7 m/s) under neutral pH conditions With the pipe specimen four experiments were conducted under neutral pH condition and at 120 DC. Wall thickness mapping was carried out by ultrasonic thickness gauge using a template before and after the experiment. High wall thickness reduction under neutral water chemistry enables easy measurement by ultrasonic thickness gauge. It was observed from the first two sets (2D 58°, 4D 58°) that the corrosion rate with 4D, 58 ° was 50% less than the corrosion with 2D 58°. Subsequently, another two sets of experiments (2D 73° and 4D 73°) was carried out in SIM loop at 7 m/s under neutral pH conditions for two months. Thus, this method of experiments enables us to understand the geometrical

  20. Community survey on reference blocks and transducers for non-destructive ultrasonic testing

    International Nuclear Information System (INIS)

    Vinche, C.; Borloo, E.; Jehenson, P.

    1978-01-01

    In the frame of the European programmes 'Standards and Reference Substances' and 'Reference Materials and Methods' (BCR) the Commission of the European Communities, in conjunction with National experts launched in 1975 an inquiry on reference blocks and transducers for non-destructive ultrasonic testing. This inquiry which is complementary to a general survey made in 1971-1972 by the Commission on Reference Materials (Ref. EUR Report 1973. EUR 4886. d,f,i,n,e) was felt necessary and prepared by a specialists group from the Community Countries and the Joint Research Centre (JRC), Ispra Establishment (the list of these specialists is indicated on p. 2 of the questionnaire). The results of this survey, collated by the JRC Ispra Members have been discussed by the group of specialists and form the subject of this report. On bases of mailing lists submitted by national specialists, 215 organizations have been contacted; the fields of activity of these organizations are mainly: metallurgy, machine parts, technical assistance, aeronautics, power stations and research, 73 organizations have replied to the questionnaire. Most answers were obained from organizations dealing with metallurgy, machine parts manufacturers and technical consultants. The annexes supply a detailed analysis of the results given, on a national basis

  1. Corrosion monitoring in insulated pipes using x-ray radiography

    International Nuclear Information System (INIS)

    Azali Muhammad; Abd Razak Hamzah; Abd Aziz Mohamed; Abd Nasir Ibrahim; Suffian Saad; Shaharuddin Sayuti; Shukri Ahmad

    2000-01-01

    In engineering plants, detection of corrosion and evaluation of deposit in insulated pipes using radiography method are considered as very challenging tasks. In general, this degradation problem is attributed to water condensation. It causes the formation of deposit and scale inside the pipe, as well as between the insulation and pipe in cold temperature pipes. On the other hand, for hot temperature pipes the main problem is mainly due to corrosion/erosion attack inside the pipe. In the study of corrosion in pipelines, one of the most important parameters to be monitored and measured is the wall thickness. Currently, most pipeline corrosion monitoring and evaluation for both insulated and non-insulated pipes is performed using an ultrasonic method. The most notable disadvantage of using this method is that the insulation covering the pipe has to be removed before the inspection can be carried out and this is considered as not so cost effective. Due to this reason, the possibility of employing other alternative NDT method, namely radiographic testing method was studied. The technique used in this studied are known as tangential technique. In this study it was found that the result found using tangential technique is consistent with the actual thickness of the pipe. Besides the thickness, types of corrosion can also be identified easily. Result of this study is presented and discussed in this paper. (Author)

  2. Influence of use of ultrasound on the mechanical properties of plated pieces by welding in ultrasonic field

    Directory of Open Access Journals (Sweden)

    Gh. Amza

    2015-07-01

    Full Text Available Plating by welding in an ultrasonic field represents a technological solution to increase resistance to corrosion and / or wear of pieces of the machinery industry. Research has been carried out for two types of parts, namely a piece of flange end type and bonnet type made of AISI 4130 steel, and as filler material for plating was used Inconel 625 Fe developed as electrode wire with a diameter of ø 1.2 / mm. The plating was done by depositing a single layer by welding in ultrasonic field, welding process in Ar 100/ % environment non-consumable tungsten electrode, WIG process, and when using ultrasonic activation it was used a longitudinal and a transverse wave with a frequency of 15 / kHz. For pieces plated by welding there have been made attempts of the hardness and tensile and bend shock.

  3. Automated evaluation of ultrasonic indications

    International Nuclear Information System (INIS)

    Hansch, M.K.T.; Stegemann, D.

    1994-01-01

    Future requirements of reliability and reproducibility in quality assurance demand computer evaluation of defect indications. The ultrasonic method with its large field of applications and a high potential for automation provides all preconditions for fully automated inspection. The survey proposes several desirable hardware improvements, data acquisition requirements and software configurations. (orig.) [de

  4. DPC materials and corrosion environments.

    Energy Technology Data Exchange (ETDEWEB)

    Ilgen, Anastasia Gennadyevna; Bryan, Charles R.; Teich-McGoldrick, Stephanie; Hardin, Ernest

    2014-10-01

    After an exposition of the materials used in DPCs and the factors controlling material corrosion in disposal environments, a survey is given of the corrosion rates, mechanisms, and products for commonly used stainless steels. Research needs are then identified for predicting stability of DPC materials in disposal environments. Stainless steel corrosion rates may be low enough to sustain DPC basket structural integrity for performance periods of as long as 10,000 years, especially in reducing conditions. Uncertainties include basket component design, disposal environment conditions, and the in-package chemical environment including any localized effects from radiolysis. Prospective disposal overpack materials exist for most disposal environments, including both corrosion allowance and corrosion resistant materials. Whereas the behavior of corrosion allowance materials is understood for a wide range of corrosion environments, demonstrating corrosion resistance could be more technically challenging and require environment-specific testing. A preliminary screening of the existing inventory of DPCs and other types of canisters is described, according to the type of closure, whether they can be readily transported, and what types of materials are used in basket construction.

  5. Assessing Level and Effectiveness of Corrosion Education in the UAE

    OpenAIRE

    Lim, Hwee Ling

    2012-01-01

    The consequences of corrosion can be minimized by an engineering workforce well trained in corrosion fundamentals and management. Since the United Arab Emirates incurs the second highest cost of corrosion after Saudi Arabia, this paper examined the quality of corrosion education in the UAE. Surveys with academia and industry respondents showed that dedicated corrosion courses and engineering courses that integrated corrosion into the curricula were available in UAE universities, but graduates...

  6. Ultrasonic testing

    Energy Technology Data Exchange (ETDEWEB)

    Song, Sung Jin [Sungkwunkwan Univ., Seoul (Korea, Republic of); Jeong, Hyun Jo [Wonkwang Univ., Iksan (Korea, Republic of)

    2004-02-15

    For the proper performance of ultrasonic testing of steel welded joints, and anisotropic material it is necessary to have sound understanding on the underlying physics. To provide such an understanding, it is beneficial to have simulation tools for ultrasonic testing. In order to address such a need, we develop effective approaches to simulate angle beam ultrasonic testing with a personal computer. The simulation is performed using ultrasonic measurement models based on the computationally efficient multi-Gaussian beams. This reach will describe the developed ultrasonic testing models together with the experimental verification of their accuracy.

  7. Development of portable gamma ray tomography for imaging corrosion under insulation

    International Nuclear Information System (INIS)

    Rasif Mohd Zain; Roslan Yahya

    2009-01-01

    Corrosion under insulation (CUI) on the external wall of steel pipes is a common problem in many types of industrial plants. This is mainly due to the presence of moisture or water in the insulation materials. This type of corrosion can cause failures in areas that are normally of a primary concern to an inspection program. The failures are often the result of localized corrosion and not general wasting over large area. These failures can tee catastrophic in nature at least have an adverse economic effect in terms of downtime and repairs. There are number of techniques used today for CUI investigations. The main ones are profile radiography, pulse eddy current (PEC), ultrasonic spot readings and insulation removal. A new system that has been developed is gamma-ray computer tomography. The system is based on parallel-beam gamma ray absorption technique using NaI(Tl) 1 ' x 1 ' scintillation detectors. This paper describes the development of gamma ray tomography system. (author)

  8. Effect of Ultrasonic Surface Impact on the Fatigue Behavior of Ti-6Al-4V Subject to Simulated Body Fluid

    Directory of Open Access Journals (Sweden)

    Xiaojian Cao

    2017-10-01

    Full Text Available The effect of ultrasonic nanocrystal surface modification (UNSM on the fatigue behavior of Ti6Al4V (TC4 in simulated body fluid (SBF was investigated. UNSM with the condition of a static load of 25 N, vibration amplitude of 30 μm and 36,000 strikes per unit produced about 35 μm surface severe plastic deformation (SPD layers on the TC4 specimens. One group was treated with a hybrid surface treatment (UNSM + TiN film. UNSM technique improves the micro hardness and the compressive residual stress. The surface roughness is increased slightly, but it can be remarkably improved by the TiN film. The fatigue strength of TC4 is improved by about 7.9% after UNSM. Though the current density of corrosion is increased and the pitting corrosion is accelerated, UNSM still improved the fatigue strength of TC4 after pre-soaking in SBF by 10.8%. Interior cracks initiate at the deformed carbide and oxide inclusions due to the ultrasonic impacts of UNSM. Corrosion products are always observed at the edge of fracture surface to both interior cracks and surface cracks. Coating a TiN film on the UNSMed surface helps to improve the whole properties of TC4 further.

  9. The ultrasonic copper and brass decontamination study; Etude de la decontamination du cuivre et des laitons en presence d'ultra-sons

    Energy Technology Data Exchange (ETDEWEB)

    Courtault, J; Kerdelleau, J de; Mestre, E [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

    1965-07-01

    The use of ultra-sounds as a decontamination technic does not bring an absolute solution. As a function of the materials it seemed necessary to find what was the optimum conditions for using the ultra-sounds and to define not only the ultra-sonic factors but also the chemical solutions which bring some appreciable decontamination factors without bringing any too important corrosion processus. This report gives the results of this study applied to copper and brass. This study allowed to select some effective treatment baths on the two types of contamination: plutonium and fission products. (authors) [French] L'emploi des ultra-sons comme technique de decontamination n'amene pas une solution absolue. Il est apparu necessaire de rechercher en fonction de la nature du materiau a decontaminer quelles etaient les conditions optimales d'utilisation des ultra-sons et de definir alors non seulement les facteurs ultrasoniques mais encore les solutions chimiques qui apportent des facteurs de decontamination appreciables sans amener des phenomenes de corrosion trop importants. Ce rapport donne les resultats de cette etude appliquee au cuivre et aux laitons. Cette etude a permis de selectionner des bains de traitement efficaces dans les deux cas de contamination: plutonium et produits de fission. (auteurs)

  10. Corrosion of reactor materials

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1963-01-15

    Much operational experience and many experimental results have accumulated in recent years regarding corrosion of reactor materials, particularly since the 1958 Geneva Conference on the Peaceful Uses of Atomic Energy, where these problems were also discussed. It was, felt that a survey and critical appraisal of the results obtained during this period had become necessary and, in response to this need, IAEA organized a Conference on the Corrosion of Reactor Materials at Salzburg, Austria (4-9 June 1962). It covered many of the theoretical, experimental and engineering problems relating to the corrosion phenomena which occur in nuclear reactors as well as in the adjacent circuits

  11. Literature Survey on the Stress Corrosion Cracking of Low-Alloy Steels in High Temperature Water

    Energy Technology Data Exchange (ETDEWEB)

    Seifert, H.P

    2002-02-01

    The present report is a summary of a literature survey on the stress corrosion cracking (SCC) behaviour/ mechanisms in low-alloy steels (LAS) in high-temperature water with special emphasis to primary-pressure-boundary components of boiling water reactors (BWR). A brief overview on the current state of knowledge concerning SCC of low-alloy reactor pressure vessel and piping steels under BWR conditions is given. After a short introduction on general aspects of SCC, the main influence parameter and available quantitative literature data concerning SCC of LAS in high-temperature water are discussed on a phenomenological basis followed by a summary of the most popular SCC models for this corrosion system. The BWR operating experience and service cracking incidents are discussed with respect to the existing laboratory data and background knowledge. Finally, the most important open questions and topics for further experimental investigations are outlined. (author)

  12. The Development of Corrosion Resistant Zirconium Alloy

    International Nuclear Information System (INIS)

    Abdul-Latief; Noor-Yudhi; Isfandi; Djoko-Kisworo; Pranjono

    2000-01-01

    Corrosion test of Zr alloy consisting of quenching and tempering Zry-2,Zry-4 cast, Zr-1% Nb cast, has been. conducted. In corrosion test, thechanges during β-quenching, tempering and corrosion test at varioustemperature and time in autoclave water medium, can be seen. The treatmentconsisted of heating at 1050 o C for 30 minutes, quenching in water andtempering at 200 o C, 300 o C, 400 o C, 500 o C, 600 o C as well as corrosiontests at 225 o C, 275 o C, 325 o C at 4, 8, 12 hours. Sample preparation forcorrosion test was based on ASTM G-2 procedure, which consisted of washing,rinsing, pickling (3.5 cc HF 50%; 2.9 cc HNO 3 65% and 57 cc AMB),neutralizing in 0.1 M Al(NO 3 ) 3 , 9 H 2 O and ultrasonic rinsing/washing.Measurement performed are weight gain during corrosion, hardness test andmicrostructure observation using microscope optic. The results show thatβ-quenching of Zr alloy which was followed by tempering can turn αmartensite into tempered α 1 martensit. The increase of temperingtemperature decreases the Zr alloy hardness and the lowest hardness ispossessed by Zr-1% Nb alloy. The corrosion test at 275 o C and 325 o C showsthat the weight gain depends on the tempering temperature, the temperingtemperature of 400 o C and 200 o C gives the maximum weight gain for Zry-2,Zry-4 cast, Zr-1% Nb. The largest number of hydride formed during corrosionis found in Zry-2, while the small one is in Zr-1% Nb. (author)

  13. Evaluation of the feasibility for detecting hidden corrosion damage in multi-layer gusset plates using multiple inspection techniques

    International Nuclear Information System (INIS)

    Cobb, Adam C.; Duffer, Charles E.; Light, Glenn M.

    2014-01-01

    Gusset plates are used to connect the members in truss bridges and they are usually inspected using calipers or conventional thickness measurement ultrasonic testing (UT) devices. The damage mechanism of particular concern in gusset plates is corrosion and the regions most susceptible to corrosion damage are on the gusset interior surface where it intersects the chord, diagonal, and vertical members from water collecting at the interfaces. For heavily loaded gusset plates, one or more shingle plates are used to reinforce the gusset plate, creating a multi-layer structure. While the areas with corrosion damage remain near the members on the gusset plate, the shingle plates cover the gusset plate and greatly limit the surface access to the gusset plate, making UT thickness measurement impractical. Because of the critical nature of the gussets, a viable inspection strategy for multi-layer gusset assemblies must be developed. The premise of this research and development effort was to develop viable, field-deployable inspection approaches for this problem area. This paper presents three separate inspection approaches: two ultrasonic-based techniques and one radiographic approach. Each of these techniques was evaluated on a mock-up specimen provided by the Federal Highway Administration (FHWA) that is representative of gusseted connection from a truss bridge

  14. Evaluation of the feasibility for detecting hidden corrosion damage in multi-layer gusset plates using multiple inspection techniques

    Energy Technology Data Exchange (ETDEWEB)

    Cobb, Adam C.; Duffer, Charles E.; Light, Glenn M. [Southwest Research Institute, 6220 Culebra Road, San Antonio, TX 78238-5166 (United States)

    2014-02-18

    Gusset plates are used to connect the members in truss bridges and they are usually inspected using calipers or conventional thickness measurement ultrasonic testing (UT) devices. The damage mechanism of particular concern in gusset plates is corrosion and the regions most susceptible to corrosion damage are on the gusset interior surface where it intersects the chord, diagonal, and vertical members from water collecting at the interfaces. For heavily loaded gusset plates, one or more shingle plates are used to reinforce the gusset plate, creating a multi-layer structure. While the areas with corrosion damage remain near the members on the gusset plate, the shingle plates cover the gusset plate and greatly limit the surface access to the gusset plate, making UT thickness measurement impractical. Because of the critical nature of the gussets, a viable inspection strategy for multi-layer gusset assemblies must be developed. The premise of this research and development effort was to develop viable, field-deployable inspection approaches for this problem area. This paper presents three separate inspection approaches: two ultrasonic-based techniques and one radiographic approach. Each of these techniques was evaluated on a mock-up specimen provided by the Federal Highway Administration (FHWA) that is representative of gusseted connection from a truss bridge.

  15. The development of PC-based real time ultrasonic metal thickness inspection system

    International Nuclear Information System (INIS)

    Suhairy Sani; Mohd Hanif Md Saad; Mohamad Pauzi Ismail; Ab Razak Hamzah; Abd Nassir Ibrahim; Amri Amin Abas

    2006-01-01

    This paper discusses the development of a PC-Based Real Time Ultrasonic Thickness Measurement system (UTMS) for metallic components such as pipes, pressure vessels and metal slabs. Metal thickness measurement for these components is crucial in industrial plants with dangerous environment, such as in oil and gas industry. From the measured metal thickness, a number of deductions could be made, for example the state and the rate of corrosion propagation inside a pipe or pressure vessel, etc. One of the most widely used methods in assessing metal thickness in industry is through the use of Ultrasonic technology. The benefits of using UTMS lies in the flexibility of data analysis, which includes signal processing, feature extraction, visualization capability and intelligent diagnosis. Data can be acquired in real-time and stored for future usage and application. The system was developed as a standalone computer software using Microsoft Visual-BASIC 6. (Author)

  16. Effect of Ultrasonic Nano-Crystal Surface Modification (UNSM) on the Passivation Behavior of Aged 316L Stainless Steel.

    Science.gov (United States)

    Kim, Ki-Tae; Lee, Jung-Hee; Kim, Young-Sik

    2017-06-27

    Stainless steels have good corrosion resistance in many environments but welding or aging can decrease their resistance. This work focused on the effect of aging time and ultrasonic nano-crystal surface modification on the passivation behavior of 316L stainless steel. In the case of slightly sensitized 316L stainless steel, increasing the aging time drastically decreased the pitting potential, increased the passive current density, and decreased the resistance of the passive film, even though aging did not form chromium carbide and a chromium depletion zone. This behavior is due to the micro-galvanic corrosion between the matrix and carbon segregated area, and this shows the importance of carbon segregation in grain boundaries to the pitting corrosion resistance of stainless steel, in addition to the formation of the chromium depletion zone. UNSM (Ultrasonic Nano Crystal Surface Modification)-treatment to the slightly sensitized 316L stainless steel increased the pitting potential, decreased the passive current density, and increased the resistance of the passive film. However, in the case of heavily sensitized 316L stainless steel, UNSM-treatment decreased the pitting potential, increased the passive current density, and decreased the resistance of the passive film. This behavior is due to the dual effects of the UNSM-treatment. That is, the UNSM-treatment reduced the carbon segregation, regardless of whether the stainless steel 316L was slightly or heavily sensitized. However, since this treatment made mechanical flaws in the outer surface in the case of the heavily sensitized stainless steel, UNSM-treatment may eliminate chromium carbide, and this flaw can be a pitting initiation site, and therefore decrease the pitting corrosion resistance.

  17. Phased array UT (Ultrasonic Testing) used in electricity production plants

    International Nuclear Information System (INIS)

    Kodaira, Takeshi

    2012-01-01

    Phased Array-Ultrasonic testing techniques widely used for detection and quantitative determination of the lattice defects which have been formed from fatigues or stress corrosion cracking in the materials used in the electricity production plants are presented with particular focus on the accurate determination of the defects depth (sizing) and defects discrimination applicable to weld metals of austenite stainless steels and Ni base alloys. The principle of this non-destructive analysis is briefly explained, followed by point and matrix focus phased array methods developed by Mitsubishi Heavy Industries, Ltd are explained rather in detail with illustration and the evaluated results. (S. Ohno)

  18. Dictionary corrosion and corrosion control

    International Nuclear Information System (INIS)

    1985-01-01

    This dictionary has 13000 entries in both languages. Keywords and extensive accompanying information simplify the choice of word for the user. The following topics are covered: Theoretical principles of corrosion; Corrosion of the metals and alloys most frequently used in engineering. Types of corrosion - (chemical-, electro-chemical, biological corrosion); forms of corrosion (superficial, pitting, selective, intercrystalline and stress corrosion; vibrational corrosion cracking); erosion and cavitation. Methods of corrosion control (material selection, temporary corrosion protection media, paint and plastics coatings, electro-chemical coatings, corrosion prevention by treatment of the corrosive media); Corrosion testing methods. (orig./HP) [de

  19. A study on non-contact ultrasonic technique for on-line inspection of CFRP

    International Nuclear Information System (INIS)

    Lee, Seung-Joon; Park, Won-Su; Lee, Joon-Hyun; Byun, Joon-Hyung

    2007-01-01

    The advantages of carbon fiber reinforced plastic materials (CFRP) are: they are light structure materials, they have corrosion resistance, and higher specific strength and elasticity. The recently developed 3-dimentional fiber placement system is able to produce a more complex and various shaped structures due to less limitations of a product shape according to the problem in conventional fabrication process. This fiber placement system stacks the narrow prepreg tape on the mold according to the designed sequence and thickness. Non-destructive evaluation was rquired for these composites to evaluate changes in strength caused by defects such as delamination and porosity. Additionally, the expectent quality should be satisfied for the high cost fabrication process using the fiber placement system. Therefore, an on line non-destructive evaluation system is required and real-time complement is needed when the defects are detected [1]. Defect imaging by the ultrasonic C-scan method is a useful technique for defect detection in CFRP. However, the conventional ultrasonic C-scan technique cannot be applied during the fabrication process because the test piece should be immersed into the water. Therefore, non-contact ultrasonic techniques should be applied during the fabricating process. For the development of non-contact ultrasonic techniques available in non-destructive evaluation of CFRP, a recent laser-generated ultrasonic technique and an air-coupled transducer that transmit and receive ultrasounds in the air are studied [2-3]. In this study, generating and receiving techniques of laser-generated ultrasound and the characteristics of received signals upon the internal defects of CFRO were studied for non-contact inspection

  20. Development of ultrasonic testing technique with the large transducer to inspect the containment vessel plates of nuclear power plant embedded in concrete

    International Nuclear Information System (INIS)

    Ishida, Hitoshi; Kurozumi, Yasuo; Kaneshima, Yoshiari

    2004-01-01

    The containment vessel plates embedded in concrete on Pressurized Water Reactors are inaccessible to inspect directly. Therefore, it is advisable to prepare inspection technology to detect existence and a location of corrosion on the embedded plates indirectly. In order to establish ultrasonic testing technique to be able to inspect the containment vessel plates embedded in concrete widely at the accessible point, experiments to detect artificial hollows simulating corrosion on a surface of a carbon steel plate mock-up covered with concrete simulating the embedded containment vessel plates were carried out with newly made ultrasonic transducers. We made newly low frequency (0.3 MHz and 0.5 MHz) surface shear horizontal (SH) wave transducers combined with three large active elements, which were equivalent to a 120mm width element. As a result of the experiments, the surface SH transducers could detect clearly the echo from the hollows with a depth of 9.5 mm and 19 mm at a distance of 1500mm from the transducers on the surface of the mock-up covered with concrete. Therefore, we evaluate that it is possible to detect the defects such as corrosion on the plates embedded in concrete with the newly made low frequency surface SH transducers with large elements. (author)

  1. Corrosion and Environmental Degradation, 2 Volume Set

    Science.gov (United States)

    Schütze, Michael; Cahn, Robert W.; Haasen, Peter; Kramer, E. J.

    2001-06-01

    Corrosion and corrosion protection is one of most important topics in applied materials science. Corrosion science is not only important from an economic point of view, but, due to its interdisciplinary nature combining metallurgy, materials physics and electrochemistry, it is also of high scientific interest. Nowadays corrosion science even gets new impetus from surface science and polymer chemistry. This two-volume reference work belonging to the well renown series Materials Science and Tehcnology provides the reader with a sound and broad survey on the whole subject - from the fundamentals to the latest research results. Written by a team of international top-experts it will become an indispensable reference for any materials scientist, physicist or chemist involved in corrosion science.

  2. Corrosion studies on retrievable spent fuel containers: a progress report

    International Nuclear Information System (INIS)

    Ludemann, W.D.; Abrego, L.; McCright, R.D.

    1978-12-01

    Spent fuel canisters stored in halite (NaCl) deposits (salt beds) are subject to a severely corrosive environment when the hot brine inclusions, rich in calcium and magnesium chlorides, migrate to the canister. Since no data base exists on corrosion in halite brines, a survey was made of the corrosion resistance of potential canister materials in other concentrated brine environments. Corrosion-resistant metals include Ta, Ti Code 12, TiPd Alloy, Inconel 625, Hastelloy C-276, and Fe-base 29-4 Alloy. Although carbon steels have cost and availability advantages, they suffer from excessive corrosion rates in brines. Corrosion-resistant nonmetals include carbon, Teflon-type fluorocarbons, epoxide coatings, and polymer cements. While these materials are not suitable for constructing the canister, they could be used as a protective coating on a carbon steel canister. On the basis of this survey, we recommend a coated carbon steel canister, used with cathodic protection. It is important to start a test program to gather a data base on the corrosion of materials in halite brines and to verify the suitability of canister materials

  3. Ultrasonic Examination of Jet Pump Diffuser Assemblies

    International Nuclear Information System (INIS)

    Hacker, M.; Levesque, M.; Whitman, G.

    1998-01-01

    In October 1997 the Boiling Water REactor Vessel and Internals Project (BWRVIP) issued the BWR Jet Pump Assembly Inspection and Flaw Evaluation Guidelines (BWRVIP-41). This document identified several welds on the jet pump diffuser assembly that are susceptible to Intergranular Stress Corrosion Cracking (IGSCC) or fatigue, and whose failure could result in jet pump disassembly. Based on the potential for failures, the document recommends inspection of 50% of the high priority welds at the next refueling outage for each BWR, with 100% expansion if flaws are identified. Because each diffuser assembly contains as many as six high priority welds, and access to these welds from the annulus is very restricted, implementing these recommendations can have a significant impact on outage critical path. In an effort to minimize the impact of implementing these recommendations, Framatome Technologies, Inc (FTI) developed a method to perform ultrasonic examinations of the jet pump diffuser assembly welds utilizing remotely operated equipment from the inner diameter (ID) of the diffuser assembly. This paper will discuss the tooling, ultrasonic methods, and delivery techniques used to perform the examinations, as well as the results obtained from a spring 1998 deployment of the system at a U.S. Nuclear Generating Plant. (Author)

  4. Ultrasonic signature

    International Nuclear Information System (INIS)

    Borloo, E.; Crutzen, S.

    1974-12-01

    The unique and tamperproof identification technique developed at Ispra is based on ultrasonic Non-Destructive-Techniques. Reading fingerprints with ultrasonic requires high reproducibility of standard apparatus and transducers. The present report gives an exhaustive description of the ultrasonic technique developed for identification purposes. Different applications of the method are described

  5. Ultrasonic inspectability of austenitic stainless steel and dissimilar metal weld joints

    Energy Technology Data Exchange (ETDEWEB)

    Pudovikov, S.; Bulavinov, A.; Kroening, M. [Fraunhofer-Institut fuer Zerstoerungsfreie Pruefverfahren IZFP, Saarbruecken (Germany)

    2008-07-01

    Since their invention in 1912, austenitic stainless steel materials are widely used in a variety of industry sectors. In particular, austenitic stainless steel material is qualified to meet the design criteria of high quality, safety related applications, for example, the primary loop of the most of the nuclear power plants in the world, due to high durability and corrosion resistance. Certain operating conditions may cause a range of changes in the integrity of the component, and therefore require nondestructive testing at reasonable intervals. These in-service inspections are often performed using ultrasonic techniques, in particular when cracking is of specific concern. However, the coarse, dendritic grain structure of the weld material, formed during the welding process, is extreme and unpredictably anisotropic. Such structure is no longer direction-independent to the ultrasonic wave propagation; therefore, the ultrasonic beam deflects and redirects and the wave front becomes distorted. Thus, the use of conventional ultrasonic testing techniques using fixed beam angles is very limited and the application of ultrasonic Phased Array techniques becomes desirable. The ''Sampling Phased Array'' technique, invented and developed by Fraunhofer IZFP, allows the acquisition of time signals (A-scans) for each individual transducer element of the array along with image reconstruction techniques using ''SynFoc'' algorithms. The reconstruction considers the sound propagation from each image pixel to the individual sensor element. For anisotropic media, where the sound beam is deflected and the sound path is not known a-priory, we implement a new phase adjustment called ''Reverse Phase Matching'' technique. This algorithm permits the acquisition of phase-corrected A-scans that represent the actual sound propagation in the anisotropic structure; this technique can be utilized for image reconstruction. (orig.)

  6. The enhanced corrosion resistance of UMAO coatings on Mg by silane treatment

    Directory of Open Access Journals (Sweden)

    Muqin Li

    2014-10-01

    Full Text Available The surface silanization was carried out on ultrasonic micro-arc oxidation (UMAO coatings on pure magnesium using KH550 as silane coupling agent (SCA. The surface morphology, chemical bonds and corrosion resistance of the silane films were investigated by scanning electron microscope (SEM, Fourier transform infrared spectroscopy (FTIR and electrochemical workstation, respectively. The results showed that hybrid coatings were successfully prepared on pure magnesium by UMAO-NaOH (1 mol/L, 2 mol/L, 3 mol/L-SCA processing. The organic films with Si–O–Mg bonds are helpful for the reduction of the pores in UMAO coatings. The pores decreased with increasing NaOH concentration. Compared with single UMAO treatment, the corrosion potentials (Ecorr of magnesium plates with UMAO-NaOH (1 mol/L, 2 mol/L, 3 mol/L-SCA treatment increased by 29 mV, 53 mV and 75 mV, respectively, meanwhile the corrosion current density (Icorr reduced one to two orders of magnitude. It indicated that the corrosion resistance of the coatings was improved by silane treatment.

  7. Hanford transuranic storage corrosion review

    International Nuclear Information System (INIS)

    Nelson, J.L.; Divine, J.R.

    1980-12-01

    The rate of atmospheric corrosion of the transuranic (TRU) waste drums at the US Department of Energy's Hanford Project, near Richland, Washington, was evaluated by Pacific Northwest Laboratory (PNL). The rate of corrosion is principally contingent upon the effects of humidity, airborne pollutants, and temperature. Results of the study indicate that actual penetration of barrels due to atmospheric corrosion will probably not occur within the 20-year specified recovery period. Several other US burial sites were surveyed, and it appears that there is sufficient uncertainty in the available data to prevent a clearcut statement of the corrosion rate at a specific site. Laboratory and site tests are recommended before any definite conclusions can be made. The corrosion potential at the Hanford TRU waste site could be reduced by a combination of changes in drum materials (for example, using galvanized barrels instead of the currently used mild steel barrels), environmental exposure conditions (for example, covering the barrels in one of numerous possible ways), and storage conditions

  8. Mobile evaporator corrosion test results

    International Nuclear Information System (INIS)

    Rozeveld, A.; Chamberlain, D.B.

    1997-05-01

    Laboratory corrosion tests were conducted on eight candidates to select a durable and cost-effective alloy for use in mobile evaporators to process radioactive waste solutions. Based on an extensive literature survey of corrosion data, three stainless steel alloys (304L, 316L, AL-6XN), four nickel-based alloys (825, 625, 690, G-30), and titanium were selected for testing. The corrosion tests included vapor phase, liquid junction (interface), liquid immersion, and crevice corrosion tests on plain and welded samples of candidate materials. Tests were conducted at 80 degrees C for 45 days in two different test solutions: a nitric acid solution. to simulate evaporator conditions during the processing of the cesium ion-exchange eluant and a highly alkaline sodium hydroxide solution to simulate the composition of Tank 241-AW-101 during evaporation. All of the alloys exhibited excellent corrosion resistance in the alkaline test solution. Corrosion rates were very low and localized corrosion was not observed. Results from the nitric acid tests showed that only 316L stainless steel did not meet our performance criteria. The 316L welded interface and crevice specimens had rates of 22.2 mpy and 21.8 mpy, respectively, which exceeds the maximum corrosion rate of 20 mpy. The other welded samples had about the same corrosion resistance as the plain samples. None of the welded samples showed preferential weld or heat-affected zone (HAZ) attack. Vapor corrosion was negligible for all alloys. All of the alloys except 316L exhibited either open-quotes satisfactoryclose quotes (2-20 mpy) or open-quotes excellentclose quotes (<2 mpy) corrosion resistance as defined by National Association of Corrosion Engineers. However, many of the alloys experienced intergranular corrosion in the nitric acid test solution, which could indicate a susceptibility to stress corrosion cracking (SCC) in this environment

  9. Field testing and applications of the Ultrasonic Ranging and Data (USRAD) System

    International Nuclear Information System (INIS)

    Dickerson, K.S.; Pickering, D.A.; Blair, M.S.; Espegren, M.L.; Nyquist, J.E.

    1989-01-01

    The Ultrasonic Ranging and Data (USRAD) System is a patented, computerized data acquisition system developed to relate the radiological surveyor's precise physical location to instantaneous radiation data taken during walk-on surveys. The USRAD System incorporates three technologies: radio frequency communications, ultrasonics, and microcomputers. Initial field testing of the USRAD System has resulted in several improvements to walk-on radiological surveys including real-time position data, reproducible survey results, on-site verification of survey coverage, on-site data reduction and graphics, and permanent data storage on magnetic media. Although the USRAD System was developed specifically for use with a gamma-ray detector, it is adaptable to other instruments. Applications of the USRAD System may include verification of remediated and uncontaminated areas, emergency response in mapping pollutant locations after accidents, and characterization of hazardous waste areas. 2 refs., 8 figs

  10. Laser Peening Process and Its Impact on Materials Properties in Comparison with Shot Peening and Ultrasonic Impact Peening

    Science.gov (United States)

    Gujba, Abdullahi K.; Medraj, Mamoun

    2014-01-01

    The laser shock peening (LSP) process using a Q-switched pulsed laser beam for surface modification has been reviewed. The development of the LSP technique and its numerous advantages over the conventional shot peening (SP) such as better surface finish, higher depths of residual stress and uniform distribution of intensity were discussed. Similar comparison with ultrasonic impact peening (UIP)/ultrasonic shot peening (USP) was incorporated, when possible. The generation of shock waves, processing parameters, and characterization of LSP treated specimens were described. Special attention was given to the influence of LSP process parameters on residual stress profiles, material properties and structures. Based on the studies so far, more fundamental understanding is still needed when selecting optimized LSP processing parameters and substrate conditions. A summary of the parametric studies of LSP on different materials has been presented. Furthermore, enhancements in the surface micro and nanohardness, elastic modulus, tensile yield strength and refinement of microstructure which translates to increased fatigue life, fretting fatigue life, stress corrosion cracking (SCC) and corrosion resistance were addressed. However, research gaps related to the inconsistencies in the literature were identified. Current status, developments and challenges of the LSP technique were discussed. PMID:28788284

  11. Pipeline defect prediction using long range ultrasonic testing and intelligent processing

    International Nuclear Information System (INIS)

    Dino Isa; Rajprasad Rajkumar

    2009-01-01

    This paper deals with efforts to improve nondestructive testing (NDT) techniques by using artificial intelligence in detecting and predicting pipeline defects such as cracks and wall thinning. The main emphasis here will be on the prediction of corrosion type defects rather than just detection after the fact. Long range ultrasonic testing will be employed, where a ring of piezoelectric transducers are used to generate torsional guided waves. Various defects such as cracks as well as corrosion under insulation (CUI) will be simulated on a test pipe. The machine learning algorithm known as the Support Vector Machine (SVM) will be used to predict and classify transducer signals using regression and large margin classification. Regression results show that the SVM is able to accurately predict future defects based on trends of previous defect. The classification performance was also exceptional showing a facility to detect defects at different depths as well as for distinguishing closely spaced defects. (author)

  12. Current status of studies on nodular corrosion

    International Nuclear Information System (INIS)

    Yasuda, Takayoshi; Kawasaki, Satoru; Echigoya, Hironori; Kinoshita, Yutaka; Kubota, Hiroyuki; Konishi, Takao; Yamanaka, Tuneyasu.

    1993-01-01

    The studies on nodular corrosion formed on the outer surface of BWR fuel cladding tubes were reviewed. Main factors affecting the corrosion behavior were material and environmental conditions and combined effect. The effects of such material conditions as fabrication process, alloy elements, texture and surface treatment and environmental factors as neutron irradiation, thermo-hydrodynamic, water chemistry, purity of the coolant and contact with foreign metals on the corrosion phenomena were surveyed. Out-of-reactor corrosion test methods and models for the corrosion mechanism were also reviewed. Suppression of the accumulated annealing temperature during tube reduction process improved the nodular corrosion resistance of Zircaloys. Improved resistance for the nodular corrosion was reported for the unirradiated Zircaloys with some additives. Detailed irradiation test under the BWR conditions is needed to confirm the trend. Concerning the environmental factors, boiling on the cladding surface due to heat flux reduces the nodular corrosion susceptibility, while oxidizing radical generated from dissolved oxygen accelerates the corrosion. Concerning corrosion mechanisms, importance of such phenomena as the depleted zone of alloying elements in zirconium matrix, reduction of H + to H 2 in oxide layer, electrochemical property of precipitates, crystallographic anisotropy of oxidation rates were revealed. (author) 59 refs

  13. Ultrasonic horn design for ultrasonic machining technologies

    Directory of Open Access Journals (Sweden)

    Naď M.

    2010-07-01

    Full Text Available Many of industrial applications and production technologies are based on the application of ultrasound. In many cases, the phenomenon of ultrasound is also applied in technological processes of the machining of materials. The main element of equipments that use the effects of ultrasound for machining technology is the ultrasonic horn – so called sonotrode. The performance of ultrasonic equipment, respectively ultrasonic machining technologies depends on properly designed of sonotrode shape. The dynamical properties of different geometrical shapes of ultrasonic horns are presented in this paper. Dependence of fundamental modal properties (natural frequencies, mode shapes of various sonotrode shapes for various geometrical parameters is analyzed. Modal analyses of the models are determined by the numerical simulation using finite element method (FEM design procedures. The mutual comparisons of the comparable parameters of the various sonotrode shapes are presented.

  14. Assessing Level and Effectiveness of Corrosion Education in the UAE

    Directory of Open Access Journals (Sweden)

    Hwee Ling Lim

    2012-01-01

    Full Text Available The consequences of corrosion can be minimized by an engineering workforce well trained in corrosion fundamentals and management. Since the United Arab Emirates incurs the second highest cost of corrosion after Saudi Arabia, this paper examined the quality of corrosion education in the UAE. Surveys with academia and industry respondents showed that dedicated corrosion courses and engineering courses that integrated corrosion into the curricula were available in UAE universities, but graduates had insufficient knowledge of corrosion engineering and superficial understanding of corrosion in real-life design contexts. The effectiveness of corrosion education is determined by both competence in corrosion knowledge/skills and availability of resources (faculty and research. Though most departments would not hire new corrosion-specialist faculty, department research efforts and industry partnerships in corrosion research were present. The paper concluded with recommendations for improving knowledge and skills of future engineers in corrosion and enhancing corrosion instruction to better meet industry needs.

  15. Corrosion of valve metals

    International Nuclear Information System (INIS)

    Draley, J.E.

    1976-01-01

    A general survey related to the corrosion of valve metals or film-forming metals. The way these metals corrode with some general examples is described. Valve metals form relatively perfect oxide films with little breakdown or leakage when anodized

  16. Development of ultrasonic testing technique with a large transducer to inspect the containment vessel plates embedded in concrete for corrosion on nuclear power plant (2)

    International Nuclear Information System (INIS)

    Ishida, Hitoshi

    2005-01-01

    The containment vessel plates embedded in concrete on Pressurized Water Reactors are inaccessible to inspect directly. Therefore, it is advisable to prepare inspection technology to detect existence and a location of corrosion on the embedded plates indirectly. The purpose of this study is establishment of ultrasonic testing technique to be able to inspect the containment vessel plates embedded in concrete widely from the accessible point. Experiments to detect artificial hollows simulating corrosion and stud bolts which hold the mold of concrete on a surface of a carbon steel plate mock-up covered with concrete were carried out with newly made low frequency (0.3MHz and 0.5MHz) 90 degrees refraction angle shear horizontal (SH) wave transducers combined with three active elements, which were equivalent to a 120 mm width element. As the results: (1) The echoes from the artificial hollows with a depth of 19 mm and 9.5mm at a distance of 1.5 m and the stud bolts with a diameter of 8mm at a distance of 0.7 - 1.7m could be discriminated clearly. (2) The multiple echoes bouncing three times between the front side and the back side of the plate, which was equivalent to a distance of about 12m, could be discriminated. (3) A divergence angle and a -6dB divergence angle of the large element (combined three elements) transducer were about 7 degrees and about 3 degrees. (4) The echoes from the hollows with a depth of 9.5m could be detected at a distance of 3.6 m with a reflection at the side wall of the mock-up. (5) It was estimated that the maximum distance of detection of the echo from the stud bolt with a diameter of 8mm was about 2.9 ∼ 3.6 m. Therefore we evaluate that the large element transducer can propagate the SH wave to about a half of a distance to the bottom of the embedded containment vessel and it is possible to detect the defects such as corrosion to a distance of 3.6 m. (author)

  17. Ultrasonic inspection

    International Nuclear Information System (INIS)

    Satittada, Gannaga

    1984-01-01

    Ultrasonic inspection is one of the most widely used methods for nondestructive inspection. The beam of high-frequency sound wave, ultrasonic wave, is introduced into the material. It travels through the material with some attendant loss of energy and can be reflected at interfaces. The reflected beam is detected and analyzed. Ultrasonic inspection is used to detect flaws in metal parts as well as in welded, brazed and bonded joints during research work and developing production and service. It is also used to detect and locate porosity, pipe, and flakes. In addition, it can be used for the measurement of metal thickness. Ultrasonic inspection is therefore used for quality control and material inspection in all major industries

  18. Evaluation of Manual Ultrasonic Examinations Applied to Detect Flaws in Primary System Dissimilar Metal Welds at North Anna Power Station

    International Nuclear Information System (INIS)

    Anderson, Michael T.; Diaz, Aaron A.; Doctor, Steven R.

    2012-01-01

    During a recent inservice inspection (ISI) of a dissimilar metal weld (DMW) in an inlet (hot leg) steam generator nozzle at North Anna Power Station Unit 1, several axially oriented flaws went undetected by the licensee's manual ultrasonic testing (UT) technique. The flaws were subsequently detected as a result of outside diameter (OD) surface machining in preparation for a full structural weld overlay. The machining operation uncovered the existence of two through-wall flaws, based on the observance of primary water leaking from the DMW. Further ultrasonic tests were then performed, and a total of five axially oriented flaws, classified as primary water stress corrosion cracking (PWSCC), were detected in varied locations around the weld circumference.

  19. Applications of Flexible Ultrasonic Transducer Array for Defect Detection at 150 °C

    Directory of Open Access Journals (Sweden)

    Jiunn-Woei Liaw

    2013-01-01

    Full Text Available In this study, the feasibility of using a one dimensional 16-element flexible ultrasonic transducer (FUT array for nondestructive testing at 150 °C is demonstrated. The FUT arrays were made by a sol-gel sprayed piezoelectric film technology; a PZT composite film was sprayed on a titanium foil of 75 µm thickness. Since the FUT array is flexible, it was attached to a steel pipe with an outer diameter of 89 mm and a wall thickness of 6.5 mm at 150 °C. Using the ultrasonic pulse-echo mode, pipe thickness measurements could be performed. Moreover, using the ultrasonic pulse-echo and pitch-catch modes of each element of FUT array, the defect detection was performed on an Al alloy block of 30 mm thickness with a side-drilled hole (SDH of f3 mm at 150 °C. In addition, a post-processing algorithm based on the total focusing method was used to process the full matrix of these A-scan signals of each single transmitter and multi-receivers, and then the phase-array image was obtained to indicate this defect- SDH. Both results show the capability of FUT array being operated at 150 °C for the corrosion and defect detections.

  20. Corrosion and corrosion control

    International Nuclear Information System (INIS)

    Khanna, A.S.; Totlani, M.K.

    1995-01-01

    Corrosion has always been associated with structures, plants, installations and equipment exposed to aggressive environments. It effects economy, safety and product reliability. Monitoring of component corrosion has thus become an essential requirement for the plant health and safety. Protection methods such as appropriate coatings, cathodic protection and use of inhibitors have become essential design parameters. High temperature corrosion, especially hot corrosion, is still a difficult concept to accommodate in corrosion allowance; there is a lack of harmonized system of performance testing of materials at high temperatures. In order to discuss and deliberate on these aspects, National Association for Corrosion Engineers International organised a National Conference on Corrosion and its Control in Bombay during November 28-30, 1995. This volume contains papers presented at the symposium. Paper relevant to INIS is indexed separately. refs., figs., tabs

  1. Void detection beneath reinforced concrete sections: The practical application of ground-penetrating radar and ultrasonic techniques

    Science.gov (United States)

    Cassidy, Nigel J.; Eddies, Rod; Dods, Sam

    2011-08-01

    Ground-penetrating radar (GPR) and ultrasonic 'pulse echo' techniques are well-established methods for the imaging, investigation and analysis of steel reinforced concrete structures and are important civil engineering survey tools. GPR is, arguably, the more widely-used technique as it is suitable for a greater range of problem scenarios (i.e., from rebar mapping to moisture content determination). Ultrasonic techniques are traditionally associated with the engineering-based, non-destructive testing of concrete structures and their integrity analyses (e.g., flaw detection, shear/longitudinal velocity determination, etc). However, when used in an appropriate manner, both techniques can be considered complementary and provide a unique way of imaging the sub-surface that is suited to a range of geotechnical problems. In this paper, we present a comparative study between mid-to-high frequency GPR (450 MHz and 900 MHz) and array-based, shear wave, pulse-echo ultrasonic surveys using proprietary instruments and conventional GPR data processing and visualisation techniques. Our focus is the practical detection of sub-metre scale voids located under steel reinforced concrete sections in realistic survey conditions (e.g., a capped, relict mine shaft or vent). Representative two-dimensional (2D) sections are presented for both methods illustrating the similarities/differences in signal response and the temporal-spatial target resolutions achieved with each technique. The use of three-dimensional data volumes and time slices (or 'C-scans') for advanced interpretation is also demonstrated, which although common in GPR applications is under-utilised as a technique in general ultrasonic surveys. The results show that ultrasonic methods can perform as well as GPR for this specific investigation scenario and that they have the potential of overcoming some of the inherent limitations of GPR investigations (i.e., the need for careful antenna frequency selection and survey design in

  2. Ultrasonic mammography

    International Nuclear Information System (INIS)

    Hueneke, B.

    1982-01-01

    608 women are examined by means of ultrasonic mammography during the period of 1 year. 432 patients were examined with the compound method with the U.I. Octoson, a water tank scanner, and 176 patients with the real time method with a directly connected linear-array-scanner. The following results were obtained at the end of the examination period: In the ultrasonic and also in the X-ray mammogram tumour diameters can be determined with an error rate of +- 30%. In the diagnosing of carcinomas, a significant dependence of the exactness on the sice of the tumour is found for the combination of the five methods tested (clinical examination, X-ray mammography, ultrasonic mammography, thermography, cytology). Classifying the individual methods with regard to their exactness, X-ray mammography ranks in front of ultrasonic mammography. Mastopathic changes in the breast can be screened by means of ultrasonic mammography. The structure of the changes can be determined more exactly than with an X-ray picture which is due to the possibility of differentiating solid and cystic structures. In diagnosing fibro-adenomas and establishing diagnoses on young women with dense gland bodies, ultrasonic mammography is superior to radiology both in the ability of screening a finding of a fibro-adenoma (US=88%, X-ray=75%) and in the possibility of classifying it as ''more benign than malignant''. (orig./MG) [de

  3. Experiences of corrosion and corrosion protection in seawater systems in the Nordic countries

    International Nuclear Information System (INIS)

    Henrikson, S.

    1985-01-01

    A summary is given of the experience of the corrosion resistance of pumps, heat exchangers, valves and pipings in different seawater cooling systems in Scandinavia, including power reactor cooling systems in Finland and Sweden. For pumps and heat exchangers the experience has been so extensive that a clear picture of today's standing can be given. Owing to scanty data concerning valves and pipes, the survey of the corrosion in these components is less well supported. Vertically extended centrifugal pumps are the pumps in general use in power plant cooling systems. To counteract corrosion on pump riser and pump casing having an organic surface coating, and on stainless steel shafts and impellers, these components should be provided with internal and external cathodic protection. For tube and plate type heat exchangers, titanium has proved to be the best material choice. Rubber-enclosed carbon steel pipings, or pipings having a thick coating of epoxy plastic, have shown very strong corrosion resistance in power plant seawater cooling systems. Valves in seawater systems have primarily been affected by corrosion due to poorly executed or damaged organic coating on cast iron. Different seawater-resistant bronzes (red bronze, tin bronze and aluminium bronze) are therefore preferable as valve materials

  4. Ultrasonic physics

    CERN Document Server

    Richardson, E G

    1962-01-01

    Ultrasonic Physics, Second Edition, provides an introduction to the fundamental principles of ultrasonic physics. The book opens with a discussion of the sources of ultrasound. This is followed by separate chapters on the properties and detection of ultrasonic radiation; measurement of propagation constants, i.e., the velocity and absorption, of ultrasound; ultrasound propagation in gases, liquids, and solids; and ultrasound propagation in aerosols, suspensions, and emulsions. The final chapter covers miscellaneous physical and physico-chemical actions, including dispersion and coagulation of

  5. EVALUATION OF CORROSION COST OF CRUDE OIL PROCESSING INDUSTRY

    Directory of Open Access Journals (Sweden)

    ADESANYA A.O.

    2012-08-01

    Full Text Available Crude oil production industry as the hub of Nigeria Economy is not immune to the global financial meltdown being experienced world over which have resulted in a continual fall of oil price. This has necessitated the need to reduce cost of production. One of the major costs of production is corrosion cost, hence, its evaluation. This research work outlined the basic principles of corrosion prevention, monitoring and inspection and attempted to describe ways in which these measures may be adopted in the context of oil production. A wide range of facilities are used in crude oil production making it difficult to evaluate precisely the extent of corrosion and its cost implication. In this study, cost of corrosion per barrel was determined and the annualized value of corrosion cost was also determined using the principles of engineering economy and results analyzed using descriptive statistics. The results showed that among the corrosion prevention methods identified, the use of chemical treatment gave the highest cost contribution (81% of the total cost of prevention while coating added 19%. Cleaning pigging and cathodic protection gave no cost. The contribution of corrosion maintenance methods are 60% for repairs and 40% for replacement. Also among the corrosion monitoring and inspection identified, NDT gave the highest cost contribution of 41% of the total cost, followed by coating survey (34%. Cathodic protection survey and crude analysis gives the lowest cost contribution of 19% and 6% respectively. Corrosion control cost per barrel was found to be 77 cent/barrel. The significance of this cost was not much due to high price of crude oil in the international market. But the effect of corrosion in crude oil processing takes its toll on crude oil production (i.e. deferment.

  6. Final Report For The Erosion And Corrosion Analysis Of Waste Transfer Primary Pipeline Sections From 241-SY Tank Farm

    International Nuclear Information System (INIS)

    Page, J. S.; Wyrwas, R. B.; Cooke, G. A.

    2012-01-01

    Three sections of primary transfer pipeline removed from the 241-SY Tank Farm in Hanford's 200 West area, labeled as SN-285, SN-286, and SN-278, were analyzed for the presence and amount of corrosion and erosion on the inside surface of the transfer pipe. All three sections of pipe, ranging in length between 6 and 8 in., were received at the 222-S Laboratory still in the pipe-in-pipe assembly. The annular spaces were filled with urethane foam injected into the pipes for as low as reasonably achievable (ALARA) purposes. The 3-in. primary transfer pipes were first separated from the outer encasement, 6-in. pipes. The pipes were cut into small sections, or coupons, based upon the results of a non-destructive pipe wall thickness measurement which used an ultrasonic transducer. Following removal of the foam, the coupons were subjected to a series of analytical methods utilizing both optical microscopy and scanning electron microscopy to obtain erosion and corrosion information. The ultrasonic transducer analysis of the SN-285 primary pipe did not show any thinned locations in the pipe wall which were outside the expected range for the 3-in. schedule 40 pipe of 216 mils. A coupon was cut from the thinnest area on the pipe, and analysis of the inside surface, which was in contact with the tank waste, revealed a continuous layer of corrosion ∼ 100 11m (4 mils) thick under a semi-continuous layer of tank waste residue ∼ 20 11m (1 mil) thick. This residue layer was composed of an amorphous phase rich in chromium, magnesium, calcium, and chlorine. Small pits were detected throughout the inside pipe surface with depths up to ∼ 50 11m (2 mils). Similarly, the SN-286 primary pipe did not show, by the ultrasonic transducer measurements, any thinned locations in the pipe wall which were outside the expected range for this pipe. Analysis of the coupon cut from the pipe section showed the presence of a tank waste layer containing sodium aluminate and phases rich in iron

  7. Ultrasonic Transducer Design for the Axial Flaw Detection of Dissimilar Metal Weld

    International Nuclear Information System (INIS)

    Yoon, Byung Sik; Kim, Yong Sik; Yang, Seung Han

    2011-01-01

    Dissimilar metal welds in nuclear power plant are known as very susceptible to PWSCC flaws, and periodically inspected by the qualified inspector and qualified procedure during in-service inspection period. According to field survey data, the majority of their DMWs are located on tapered nozzle or adjacent to a tapered component. These types of configurations restrict examination access and also limit examination volume coverage. Additionally, circumferential scan for axially oriented flaw is very difficult to detect located on tapered surface because the transducer can't receive flaw response from reflector for miss-orientation. To overcome this miss-orientation, it is necessary adapt skewed ultrasonic transducer accommodate tapered surface. The skewed refracted longitudinal ultrasonic transducer designed by modeling and manufactured from the modelling result for axial flaw detection. Experimental results showed that the skewed refracted longitudinal ultrasonic transducer get higher flaw response than non-skewed refracted longitudinal ultrasonic transducer

  8. Corrosion of metallic materials. Dry corrosion, aqueous corrosion and corrosion by liquid metal, methods of protection

    International Nuclear Information System (INIS)

    Helie, Max

    2015-01-01

    This book is based on a course on materials given in an engineering school. The author first gives an overview of metallurgy issues: metallic materials (pure metals, metallic alloys), defects of crystal lattices (point defects, linear defects or dislocations), equilibrium diagrams, steels and cast, thermal processing of steels, stainless steels, aluminium and its alloys, copper and its alloys. The second part addresses the properties and characterization of surfaces and interfaces: singularity of a metal surface, surface energy of a metal, energy of grain boundaries, adsorption at a material surface, metal-electrolyte interface, surface oxide-electrolyte interface, techniques of surface analysis. The third chapter addresses the electrochemical aspects of corrosion: description of the corrosion phenomenon, free enthalpy of a compound and free enthalpy of a reaction, case of dry corrosion (thermodynamic aspect, Ellingham diagram, oxidation mechanisms, experimental study, macroscopic modelling), case of aqueous corrosion (electrochemical thermodynamics and kinetics, experimental determination of corrosion rate). The fourth part addresses the different forms of aqueous corrosion: generalized corrosion (atmospheric corrosion, mechanisms and tests), localized corrosion (galvanic, pitting, cracking, intergranular, erosion and cavitation), particular cases of stress cracking (stress corrosion, fatigue-corrosion, embrittlement by hydrogen), and bi-corrosion (of non alloyed steels, of stainless steels, and of aluminium and copper alloys). The sixth chapter addresses the struggle and the protection against aqueous corrosion: methods of prevention, scope of use of main alloys, geometry-based protection of pieces, use of corrosion inhibitors, use of organic or metallic coatings, electrochemical protection. The last chapter proposes an overview of corrosion types in industrial practices: in the automotive industry, in the oil industry, in the aircraft industry, and in the

  9. Effect of Ultrasonic Frequency on Lactic Acid Fermentation Promotion by Ultrasonic Irradiation

    Science.gov (United States)

    Shimada, Tadayuki; Ohdaira, Etsuzo; Masuzawa, Nobuyoshi

    2004-05-01

    The authors have been researching the promotion of lactic acid fermentation by ultrasonic irradiation. In the past research, it was proven that ultrasonic irradiation is effective in the process of fermentation, and the production of yoghurt and kefir was promoted. In this study, the effect of the ultrasonic frequency in this fermentation process was examined. In the frequency range of this study, it was found that the action of fermentation promotion was exponentially proportionate to the irradiated ultrasonic frequency.

  10. Development and applications of a computer-aided phased array assembly for ultrasonic testing

    International Nuclear Information System (INIS)

    Schenk, G.; Montag, H.J.; Wuestenberg, H.; Erhard, A.

    1985-01-01

    The use of modern electronic equipment for programmable signal delay increasingly allows transit-time controlled phased arrays to be applied in non-destructive, ultrasonic materials testing. A phased-array assembly is described permitting fast variation of incident angle of acoustic wave and of sonic beam focus, together with numerical evaluation of measured data. Phased arrays can be optimized by adding programmable electronic equipment so that the quality of conventional designs can be achieved. Applications of the new technical improvement are explained, referring to stress corrosion cracking, turbine testing, echo tomography of welded joints. (orig./HP) [de

  11. Electromagnetic ultrasonic guided waves

    CERN Document Server

    Huang, Songling; Li, Weibin; Wang, Qing

    2016-01-01

    This book introduces the fundamental theory of electromagnetic ultrasonic guided waves, together with its applications. It includes the dispersion characteristics and matching theory of guided waves; the mechanism of production and theoretical model of electromagnetic ultrasonic guided waves; the effect mechanism between guided waves and defects; the simulation method for the entire process of electromagnetic ultrasonic guided wave propagation; electromagnetic ultrasonic thickness measurement; pipeline axial guided wave defect detection; and electromagnetic ultrasonic guided wave detection of gas pipeline cracks. This theory and findings on applications draw on the author’s intensive research over the past eight years. The book can be used for nondestructive testing technology and as an engineering reference work. The specific implementation of the electromagnetic ultrasonic guided wave system presented here will also be of value for other nondestructive test developers.

  12. Stress-corrosion cracking in BWR and PWR piping

    International Nuclear Information System (INIS)

    Weeks, R.W.

    1983-07-01

    Intergranular stress-corrosion cracking of weld-sensitized wrought stainless steel piping has been an increasingly ubiquitous and expensive problem in boiling-water reactors over the last decade. In recent months, numerous cracks have been found, even in large-diameter lines. A number of potential remedies have been developed. These are directed at providing more resistant materials, reducing weld-induced stresses, or improving the water chemistry. The potential remedies are discussed, along with the capabilities of ultrasonic testing to find and size the cracks and related safety issues. The problem has been much less severe to date in pressurized-water reactors, reflecting the use of different materials and much lower coolant oxygen levels

  13. Detection of stress corrosion cracks and wastage in reactor pressure vessels and primary coolant system studs

    International Nuclear Information System (INIS)

    Light, G.M.; Joshi, N.R.

    1986-01-01

    Over the last few years, nuclear plants have experienced stud bolt failures due to stress corrosion cracking and corrosion wastage. Many of these stud bolts were over 1 m long and had no heater hole. The use of conventional longitudinal wave inspection for bolts longer than 1 m has shown inconsistent results. A nondestructive testing technique was needed to inspect the stud bolts in place. The cylindrically guided wave technique was developed to inspect stud bolts of various lengths (up to 3 m) and various diameters. This technique is based on the fact that an ultrasonic wave traveling in a long cylinder becomes guided by the geometry of the cylinder. The wave begins to spread in the cylinder as interaction with the outer wall produces mode conversions. A large number of model stud bolts were tested to verify that the cylindrically guided wave technique could be used to detect crack-like defects and simulated corrosion wastage. This work shows that the cylindrically guided wave technique can be used on a wide variety of stud bolt configurations, and that the technique can be used to effectively detect the two most common modes of stud bolt failure (corrosion cracking and corrosion wastage) at early stages of development

  14. Ultrasonic viewing device

    International Nuclear Information System (INIS)

    Ito, Juro.

    1979-01-01

    Purpose: To improve the safety of reactor operation by enabling to detect the states and positions of fuel assemblies over a wide range with a set of ultrasonic viewing device comprising a rotatable ultrasonic transmitter-receiver and a reflector mounted with an adjustable angle. Constitution: A driving portion for a ultrasonic viewing device is provided to a rotary plug closing the opening of a reactor vessel and a guide pipe suspending below the coolant level is provided to the driving portion. An ultrasonic transmitter-receiver is provided at the end of the holder tube in the guide pipe. A reflector is provided at the upper position of the reactor core so as to correspond to the ultrasonic transmitter-receiver. The ultrasonic transmitter-receiver, positioned by the driving portion, performs horizontal movement for scanning the entire surface of the top of the reactor core, as well as vertical movement covering the gap between the upper mechanism on the reactor and the reactor core, whereby the confirmation for the separation of the control rod and the detection for the states of the reactor core can be conducted by the reflection waves from the reflector. (Moriyama, K.)

  15. Corrosion-product inventory: the Bruce-B secondary system

    International Nuclear Information System (INIS)

    Sawicki, J.A.; Price, J.; Brett, M.E.

    1995-01-01

    Corrosion inspection and corrosion-product characterization in water and steam systems are important for component and systems maintenance in nuclear power stations. Corrosion products are produced, released and redeposited at various sites in the secondary system. Depending on the alloys used in the condenser and feedwater heaters, particulate iron oxides and hydroxides can account for about 95-99% of the total corrosion-product transport. Where brass or cupro-nickel alloys are present, copper and zinc contribute significantly to the total transport and deposition. Particulates are transported by the feedwater to the steam generators, where they accumulate and can cause a variety of problems, such as loss of heat transfer capability through deposition on boiler tubes, blockage of flow through boiler-tube support plates and accelerated corrosion in crevices, either in deep sludge piles or at blocked tube supports. The influx of oxidized corrosion products may have a particularly adverse effect on the redox environment of steam generator tubing, thereby increasing the probability of localized corrosion and other degradation mechanisms. In this paper, there is a description of a survey of general corrosion deposits in Bruce-B, Units 5-8, which helps to identify the origin, evolution and inventory of corrosion products along the secondary system of Candu reactors

  16. Radial vibration and ultrasonic field of a long tubular ultrasonic radiator.

    Science.gov (United States)

    Shuyu, Lin; Zhiqiang, Fu; Xiaoli, Zhang; Yong, Wang; Jing, Hu

    2013-09-01

    The radial vibration of a metal long circular tube is studied analytically and its electro-mechanical equivalent circuit is obtained. Based on the equivalent circuit, the radial resonance frequency equation is derived. The theoretical relationship between the radial resonance frequency and the geometrical dimensions is studied. Finite element method is used to simulate the radial vibration and the radiated ultrasonic field and the results are compared with those from the analytical method. It is concluded that the radial resonance frequency for a solid metal rod is larger than that for a metal tube with the same outer radius. The radial resonance frequencies from the analytical method are in good agreement with those from the numerical method. Based on the acoustic field analysis, it is concluded that the long metal tube with small wall thickness is superior to that with large wall thickness in producing radial vibration and ultrasonic radiation. Therefore, it is expected to be used as an effective radial ultrasonic radiator in ultrasonic sewage treatment, ultrasonic antiscale and descaling and other ultrasonic liquid handling applications. Copyright © 2013 Elsevier B.V. All rights reserved.

  17. Ultrasonic decontamination robot

    International Nuclear Information System (INIS)

    Patenaude, R.S.

    1984-01-01

    An ultrasonic decontamination robot removes radioactive contamination from the internal surface of the inlet and outlet headers, divider plate, tube sheet, and lower portions of tubes of a nuclear power plant steam generator. A programmable microprocessor controller guides the movement of a robotic arm mounted in the header manway. An ultrasonic transducer having a solvent delivery subsystem through which ultrasonic action is achieved is moved by the arm over the surfaces. A solvent recovery suction tube is positioned within the header to remove solvent therefrom while avoiding interference with the main robotic arm. The solvent composition, temperature, pressure, viscosity, and purity are controlled to optimize the ultrasonic scrubbing action. The ultrasonic transducer is controlled at a power density, frequency, and on-off mode cycle such as to optimize scrubbing action within the range of transducer-to-surface distance and solvent layer thickness selected for the particular conditions encountered. Both solvent and transducer control actions are optimized by the programmable microprocessor. (author)

  18. Ultrasonic testing device

    International Nuclear Information System (INIS)

    Lawrie, W.E.

    1978-01-01

    The ultrasonic transmitter made of polarized ferroelectric ceramic material (lead zirconate titanate) is arranged in a strip carrier which allows it to be introduced between the fuel elements of a fuel subassembly in a water cooled nuclear reactor. The ultrasonic transmitter is insulated relative to the carrier. The echo of the ra dal ultrasonic pulse is recorded which changes as faulty water filled fuel elements are detected. (RW) [de

  19. Automatic ultrasonic inspection of pipeline girth weldswith a corrosive resistant alloy (Cra) layer

    International Nuclear Information System (INIS)

    Ent, Jan Van Der; Portzgen, Niels; Findlay, Niele; Nupen, Oddbjorn; Endal, Geir; Forli, Olav

    2007-01-01

    There is very limited experience in the Offshore Pipeline industry regarding the Automated Ultrasonic Inspection of Austenitic Girth Welds with CRA layers. The AUT inspection technique to be used for Austenitic welds having CRA layers deviates from the standard approach, which is described within internationally available AUT inspection standards. Due to the coarse grain and anisotropic structure of the weld material, special designed ultrasonic probes and adapted AUT system inspection software were required for examination of the Nome Satellite CRA welds. The 'new' inspection approach was subject for qualification and validation in order to demonstrate that the proposed technique could fulfill stringent inspection requirements which are applicable for the reeling process. Experiences from former projects are difficult to find, since this was the first clad pipeline to be reeled. To determine the overall qualification program to be performed for the Nome Satellite project, reference has been made to the existing development experiences on CRA weld inspection from the Shell Bonga project. The available defect population was obtained out of real CRA pipeline production welds and were therefore of a naturally coarse. Representatives from Technip, Statoil and DNV performed an audit at RTD premises with the objective to draw up an inventory of the performed CRA qualification work and to judge whether this work could be used for the benefit of the Nome Satellite project. It has been concluded that the existing CRA qualification work could be used to complement the Nome Satellite scope of CRA qualification work. As a result the statistical uncertainties were reduced merging the both qualification program results (referenced qualification data and additional Nome Satellite Field qualification work)

  20. Measurement of a 3D Ultrasonic Wavefield Using Pulsed Laser Holographic Microscopy for Ultrasonic Nondestructive Evaluation

    Directory of Open Access Journals (Sweden)

    Xing Wang

    2018-02-01

    Full Text Available In ultrasonic array imaging, 3D ultrasonic wavefields are normally recorded by an ultrasonic piezo array transducer. Its performance is limited by the configuration and size of the array transducer. In this paper, a method based on digital holographic interferometry is proposed to record the 3D ultrasonic wavefields instead of the array transducer, and the measurement system consisting of a pulsed laser, ultrasonic excitation, and synchronization and control circuit is designed. A consecutive sequence of holograms of ultrasonic wavefields are recorded by the system. The interferograms are calculated from the recorded holograms at different time sequence. The amplitudes and phases of the transient ultrasonic wavefields are recovered from the interferograms by phase unwrapping. The consecutive sequence of transient ultrasonic wavefields are stacked together to generate 3D ultrasonic wavefields. Simulation and experiments are carried out to verify the proposed technique, and preliminary results are presented.

  1. Establishment and implementation of performance demonstration system for ultrasonic examination in Korea

    International Nuclear Information System (INIS)

    Kim, Yong-sik

    2007-01-01

    Korea Electric Power Research Institute (KEPRI) and Korea Hydro and Nuclear Power Company (KHNP) developed Korean Performance Demonstration (KPD) system for ultrasonic examination applicable to pressurized light-water reactor and pressurized heavy-water reactor power plants in accordance with ASME Sec. XI App. VIII. In order to develop the KPD system following works were completed. 1) Surveying the welds on piping of all nuclear power plants in Korea, 2) Surveying the bolting configuration of all nuclear power plant in Korea, 3) Determining the number and type of test specimens, 4)Designing the test and the practice specimens, 5) Developing quality assurance procedures for the fabrication of test specimens and system management, 6) Developing generic procedures for manual ultrasonic test, 7) Fabrication and fingerprint of test specimen. After establishing the KPD system, round robin tests were conducted to evaluate the accuracy and reliability of examination results by comparing traditional ASME code and performance demonstration method. KEPRI/KHNP had successfully developed the KPD system to fulfill the performance demonstration requirements of ASME Sec. XI, Appendix VIII, and are executing the performance demonstration test for ultrasonic examination system. (author)

  2. Ultrasonic unit for line-by-line ultrasonic scanning of bodies

    International Nuclear Information System (INIS)

    Soldner, R.

    1978-01-01

    The ultrasonic unit for medical diagnostics operates by the sectorial scanning principle, which avoids direct coupling of the transducer head to the surface of the body. For this purpose, several transmitter/receiver units (approx. 100) are arranged on a partial ring of a circular arc and the ultrasonic beams, which can be triggered sequentially in time, are directed at a common intersection behind the ultrasonic window of the unit, i.e., outside the unit. A mechanical system is employed to set and adjust the partial ring carrying the transmitter/receiver units. (DG) [de

  3. Detection and depth determination of corrosion defects in embedded bolts using ultrasonic testing technique

    International Nuclear Information System (INIS)

    Lin, Shan; Fukutomi, Hiroyuki; Yuya, Hideki; Ito, Keisuke

    2011-01-01

    A great number of anchor bolts are used to fix various components to concrete foundation in thermal and nuclear power plants. As aging power plants degrade, it is feared that defects resulted from corrosion may occur underground. In this paper, a measurement method utilizing the phased array technique is developed to detect such defects. Measurement results show that this method can detect local and circumferential corrosion defects introduced artificially, but defect echo position appears to be farther away from the bolt head than is actually the case. A finite element simulation of wave propagation shows that longitudinal waves excited by a phased array probe are mode converted and reflected at the defect and at bolt wall, which results in the position of the defect echo appearing to be farther away than the defect actually is. Moreover, an approach for determining the depth of defects using measurement results is also proposed based on numerical results. The depths determined by the proposed approach agree with the actual depths with a maximum error of 1.8 mm and a RMSE of 1.06 mm. (author)

  4. Ultrasonic impact treatment of CoCrMo alloy: Surface composition and properties

    Energy Technology Data Exchange (ETDEWEB)

    Chenakin, S.P., E-mail: chenakin@list.ru; Filatova, V.S.; Makeeva, I.N.; Vasylyev, M.A.

    2017-06-30

    Highlights: • Ultrasonic impact treatment in air enhances oxidation of CoCrMo alloy. • Impact treatment promotes segregation and accumulation of carbon on the surface. • Intense deformation brings about partial dissolution of carbides. • Impact-induced fcc-to-hcp transformation and hardening of the alloy. • Impact treatment improves corrosion properties of the alloy. - Abstract: X-ray photoelectron spectroscopy, time-of-flight secondary ion mass spectrometry and X-ray diffraction were employed to study the effect of intense mechanical treatment on the surface chemical state, composition and structure of a commercial biomedical CoCrMo alloy (‘Bondi-Loy’). The ultrasonic impact treatment of the alloy in air with duration up to 30 s was found to cause the deformation-enhanced oxidation and deformation-induced surface segregation of the components and impurities from the bulk. The compositionally inhomogeneous mixed oxide layer formed under impact treatment was composed mainly of Cr{sub 2}O{sub 3} and silicon oxide with admixture of CoO, MoO{sub 2}, MoO{sub 3} and iron oxide/hydroxide, the latter being transferred onto the alloy surface from the steel pin. The impact treatment promoted a progressive accumulation of carbon on the alloy surface due to its deformation-induced segregation from the bulk and deformation-induced uptake of hydrocarbons from the ambient; concurrently, the dissolution/refinement of carbides originally present in the as-cast CoCrMo alloy occurred. The impact treatment gave rise to a two-fold increase in the volume fraction of the martensitic hcp ε-phase, a 30% increase in the surface microhardness and improved resistance to corrosion in the solution of artificial saliva compared to the as-polished alloy.

  5. Ultrasonic inspection reliability for intergranular stress corrosion cracks

    Energy Technology Data Exchange (ETDEWEB)

    Heasler, P G; Taylor, T T; Spanner, J C; Doctor, S R; Deffenbaugh, J D [Pacific Northwest Lab., Richland, WA (USA)

    1990-07-01

    A pipe inspection round robin entitled Mini-Round Robin'' was conducted at Pacific Northwest Laboratory from May 1985 through October 1985. The research was sponsored by the US Nuclear Regulatory Commission, Office of Nuclear Regulatory Research under a program entitled Evaluation and Improvement of NDE Reliability for Inservice Inspection of Light Water Reactors.'' The Mini-Round Robin (MRR) measured the intergranular stress corrosion (GSC) crack detection and sizing capabilities of inservice inspection (ISI) inspectors that had passed the requirements of IEB 83-02 and the Electric Power Research Institute (EPRI) sizing training course. The MRR data base was compared with an earlier Pipe Inspection Round Robin (PIRR) that had measured the performance of inservice inspection prior to 1982. Comparison of the MRR and PIRR data bases indicates no significant change in the inspection capability for detecting IGSCC. Also, when comparing detection of long and short cracks, no difference in detection capability was measured. An improvement in the ability to differentiate between shallow and deeper IGSCC was found when the MRR sizing capability was compared with an earlier sizing round robin conducted by the EPRI. In addition to the pipe inspection round robin, a human factors study was conducted in conjunction with the Mini-Round Robin. The most important result of the human factors study is that the Relative Operating Characteristics (ROC) curves provide a better methodology for describing inspector performance than only probability of detection (POD) or single-point crack/no crack data. 6 refs., 55 figs., 18 tabs.

  6. Internal ultrasonic testing of steam generator tubes

    International Nuclear Information System (INIS)

    Furlan, J.; Soleille, G.; Chalaye, H.

    1983-01-01

    The ''in situ'' inspection of steam generator tubes uses generally Foucault currents before starting and along its life. This inspection aims at searching cracks and corrosion defects. The Foucault current method is quite badly adapted to ''closed crack'' detection, for it doesn't introduce neither resistivity or magnetic permeability variation, or lack of matter. More, it is sensible to the magnetic properties of the tube itself and to its environment (tubular or support plates). It is why, this first systematic inspection has to be completed by an ultrasonic one allowing to bring new elements in the uncertain cases. A device with an internal probe has been developed. It ''lights'' the tube wall with the aid of a transducer of which beam reflects on a mirror. Operating conditions are the same as for Foucault current testing, that is to say the probe moves inside the tube without rotation of the device (bent parts are excluded) [fr

  7. 618-11 Burial Ground USRADS radiological surveys

    International Nuclear Information System (INIS)

    Wendling, M.A.

    1994-01-01

    This report summarizes and documents the results of the radiological surveys conducted from February 4 through February 10, 1993 over the 618-11 Burial Ground, Hanford Site, Richland, Washington. In addition, this report explains the survey methodology using the Ultrasonic Ranging and Data System (USRADS). The 618-11 Burial Ground radiological survey field task consisted of two activities: characterization of the specific background conditions and the radiological survey of the area. The radiological survey of the 618-11 Burial Ground, along with the background study, were conducted by Site Investigative Surveys Environmental Restoration Health Physics Organization of the Westinghouse Hanford Company. The survey methodology was based on utilization of the Ultrasonic Ranging and Data System (USRADS) for automated recording of the gross gamma radiation levels at or near six (6) inches and at three (3) feet from the surface soil

  8. Prospects of ion implantation and ion beam mixing for corrosion protection

    International Nuclear Information System (INIS)

    Wolf, G.K.; Munn, P.; Ensinger, W.

    1985-01-01

    Ion implantation is very useful new low temperature treatment for improving the mechanical surface properties of materials without any dimensional changes. In addition also the corrosion properties of metals can be modified considerably by this technique. The long term corrosion behaviour of implanted metals, however, has been studied only for a very limited number of cases. In this contribution a survey of attempts to do this will be presented. As examples of promising systems for corrosion protection by ion beams iron, steel and titanium were examined with and without pretreatment by ion implantation and ion beam mixing. The corrosion rates of the systems have been obtained by neutron activation analysis and by electrochemical methods. Experimental results are presented on: Palladium implanted in titanium - crevice corrosion in salt solution; Palladium implanted in and deposited on titanium -corrosion in sulfuric acid; Platinum implanted in stainless steel -corrosion in sulfuric acid. (author)

  9. Molten salt: Corrosion problems and electrometallurgy in nuclear applications

    International Nuclear Information System (INIS)

    Santarini, G.

    1981-01-01

    A bibliographic survey is given of corrosion problems and electrometallurgical problems of molten salt in nuclear reactor applications. Due to the high potential to be achieved, their high ionic conductivity and the rapidity of reactions in a molten salt atmosphere, molten salts are interesting solvents for various electrometallurgical processes. Another important field of application is in the separation or electrolytical refining of various metals (Be, U, Pu, Th, Hf, Zr). However, these very characteristics of molten salts may also cause serious corrosion problems. Results obtained for the molten-salt reactor and the different causes of corrosion are reviewed an possible countermeasures analyzed. (orig.)

  10. Artificial Intelligence Assists Ultrasonic Inspection

    Science.gov (United States)

    Schaefer, Lloyd A.; Willenberg, James D.

    1992-01-01

    Subtle indications of flaws extracted from ultrasonic waveforms. Ultrasonic-inspection system uses artificial intelligence to help in identification of hidden flaws in electron-beam-welded castings. System involves application of flaw-classification logic to analysis of ultrasonic waveforms.

  11. Ultrasonic grinding method

    International Nuclear Information System (INIS)

    Miyahara, Shuji.

    1990-01-01

    An ultrasonic generator and a liquid supply nozzle are opposed to an object to be ground and a pump is started in this state to supply an organic solvent. Matters to be decontaminated which adheres to the surface of the object to be ground and are difficult to be removed by a mere mechanical removing method can be eliminated previously by the surface active effect of the organic solvent such as ethanol prior to the oscillation of the ultrasonic generator. Subsequently, when the ultrasonic generator is oscillated, scales in the floated state can be removed simply. Further, since the organic solvent can penetrate to provide the surface active effect even in such a narrow portion that the top end of the ultrasonic generator is difficult to the intruded at the surface of the object to be ground, the decontaminating treatment can be applied also to such a narrow portion. (T.M.)

  12. Effects of Rare Earth Metal addition on the cavitation erosion-corrosion resistance of super duplex stainless steels

    Science.gov (United States)

    Shim, Sung-Ik; Park, Yong-Soo; Kim, Soon-Tae; Song, Chi-Bok

    2002-05-01

    Austenitic stainless steels such as AISI 316L have been used in equipment in which fluid flows at high speeds which can induce cavitation erosion on metallic surfaces due to the collapse of cavities, where the collapse is caused by the sudden change of local pressure within the liquid. Usually AISI 316L is susceptible to cavitation erosion. This research focuses on developing a better material to replace the AISI 316L used in equipment with high speed fluid flow, such as impellers. The effects of Rare Earth Metal (REM) additions on the cavitation erosion-corrosion resistance of duplex stainless steels were studied using metallographic examination, the potentiodynamic anodic polarization test, the tensile test, the X-ray diffraction test and the ultrasonic cavitation erosion test. The experimental alloys were found to have superior mechanical properties due to interstitial solid solution strengthening, by adding high nitrogen (0.4%), as well as by the refinement of phases and grains induced by fine REM oxides and oxy-sulfides. Corrosion resistance decreases in a gentle gradient as the REM content increases. However, REM containing alloys show superior corrosion resistance compared with that of other commercial alloys (SAF 2507, AISI 316L). Owing to their excellent mechanical properties and corrosion resistance, the alloys containing REM have high cavitation erosion-corrosion resistance.

  13. ULTRASONIC ASSEMBLY [REVIEW

    Directory of Open Access Journals (Sweden)

    PORAV Viorica

    2015-05-01

    Full Text Available The paper exposes the possibility of machine producesers to optimize the costs of clothes assembling. Ultrasonic systems being frequently utilized have many advantages on semi products of synthetic textile and technical textile. First of all, sewing – cutting process can be accomplished under high speeds and rate of losses can be minimized. Cutting seal applications are frequently used for underwear and sportswear. Slicing and unit cutting machines, as well as portable sealing machines are available for labeling sector. Products such as bag, pocket and cover can be sewed in a seamless manner for promotion purposes. All objects in terms of accessories are obtained in same standard. Our quilting machines are preferred in worldwide due to its threadless, high quality sealing. An alternative to the classic sewing assembly, with thread and needles is ultrasonic seaming. In ultrasonic welding, there are no connective bolts, nails, soldering materials, or adhesives necessary to bind the materials together. Ultrasonic is defined as acoustic frequencies above the range audible to the human ear. Ultrasonic frequencies are administered to the fabric from the sonotrode of bonding machine. The high frequency and powerful energy produced, when is release in one special environment, the ultrasound heating this environment. The ability to ultrasonic weld textiles and films depend on their thermoplastic contents and the desired end results. The paper defines the weld ability of more common textiles and films. The welding refers to all types of bonding and sealing, as in point bonding of fabric, or continuous sealing of film.

  14. Development of Automatic Ultrasonic Testing Equipment for Pressure-Retaining Studs and Bolts in Nuclear Power Plant

    International Nuclear Information System (INIS)

    Suh, D. M.; Park, M. H.; Hong, S. S.

    1989-01-01

    Bolting degradation problems in primary coolant pressure boundary applications have become a major concern in the nuclear industry. In the bolts concerned, the failure mechanism was either corrosion wastage(loss of bolt diameter) or stress-corrosion cracking. Here the manual ultrasonic testing of RPV(Reactor Pressure Vessel) and RCP(Reactor Coolant Pump) stud has been performed. But it is difficult to detect indications because examiner can not exactly control the rotation angle and can not distinguish the indication from signals of bolt. In many cases, the critical sizes of damage depth are very small(1-2 mm order). At critical size, the crack tends to propagatecompletly through the bolt under stress, Resulting in total fracture. Automatic stud scanner for studs(bolts) was developed because the precise measurement of bolt diameter is required in this circumstance. By use of this scanner, the rotation angle of probe was exactly controlled and the exposure time of radiations was reduced

  15. Study on mitigation of stress corrosion cracking by peening

    International Nuclear Information System (INIS)

    Maeguchi, Takaharu; Tsutsumi, Kazuya; Toyoda, Masahiko; Ohta, Takahiro; Okabe, Taketoshi; Sato, Tomonobu

    2010-01-01

    In order to verify stability of residual stress improvement effect of peeing for mitigation of stress corrosion cracking in components of PWR plant, relaxation behavior of residual stress induced by water jet peening (WJP) and ultrasonic shot peening (USP) on surface of alloy 600 and its weld metal was investigated under various thermal aging and stress condition considered for actual plant operation. In the case of thermal aging at 320-380degC, surface residual stress relaxation was observed at the early stage of thermal aging, but no significant stress relaxation was observed after that. Applied stress below yield stress does not significantly affect stress relaxation behavior of surface residual stress. Furthermore, it was confirmed that cyclic stress does not accelerate stress relaxation. (author)

  16. Remote consulting based on ultrasonic digital immages and dynamic ultrasonic sequences

    Science.gov (United States)

    Margan, Anamarija; Rustemović, Nadan

    2006-03-01

    Telematic ultrasonic diagnostics is a relatively new tool in providing health care to patients in remote, islolated communities. Our project facility, "The Virtual Polyclinic - A Specialists' Consulting Network for the Islands", is located on the island of Cres in the Adriatic Sea in Croatia and has been extending telemedical services to the archipelago population since 2000. Telemedicine applications include consulting services by specialists at the University Clinical Hospital Center Rebro in Zagreb and at "Magdalena", a leading cardiology clinic in Croatia. After several years of experience with static high resolution ultrasonic digital immages for referral consulting diagnostics purposes, we now also use dynamic ultrasonic sequences in a project with the Department of Emmergency Gastroenterology at Rebro in Zagreb. The aim of the ongoing project is to compare the advantages and shortcomings in transmitting static ultrasonic digital immages and live sequences of ultrasonic examination in telematic diagnostics. Ultrasonic examination is a dynamic process in which the diagnostic accuracy is highly dependent on the dynamic moment of an ultrasound probe and signal. Our first results indicate that in diffuse parenchymal organ pathology the progression and the follow up of a disease is better presented to a remote consulting specialist by dynamic ultrasound sequences. However, the changes that involve only one part of a parenchymal organ can be suitably presented by static ultrasonic digital images alone. Furthermore, we need less time for digital imaging and such tele-consultations overall are more economical. Our previous telemedicine research and practice proved that we can greatly improve the level of medical care in remote healthcare facilities and cut healthcare costs considerably. The experience in the ongoing project points to a conclusion that we can further optimize remote diagnostics benefits by a right choice of telematic application thus reaching a

  17. Ultrasonic flow meter

    NARCIS (Netherlands)

    Lötters, Joost Conrad; Snijders, G.J.; Volker, A.W.F.

    2014-01-01

    The invention relates to an ultrasonic flow meter comprising a flow tube for the fluid whose flow rate is to be determined. The flow meter comprises a transmitting element for emitting ultrasonic waves, which is provided on the outer jacket of the flow tube. A receiving element, which is provided on

  18. Effect of coating mild steel with CNTs on its mechanical properties and corrosion behaviour in acidic medium

    Science.gov (United States)

    Abdulmalik Abdulrahaman, Mahmud; Kamaldeeen Abubakre, Oladiran; Ambali Abdulkareem, Saka; Oladejo Tijani, Jimoh; Aliyu, Ahmed; Afolabi, Ayo Samuel

    2017-03-01

    The study investigated the mechanical properties and corrosion behaviour of mild steel coated with carbon nanotubes at different coating conditions. Multi-walled carbon nanotubes (MWCNTs) were synthesized via the conventional chemical vapour deposition reaction using bimetallic Fe-Ni catalyst supported on kaolin, with acetylene gas as a carbon source. The HRSEM/HRTEM analysis of the purified carbon materials revealed significant reduction in the diameters of the purified MWCNT bundles from 50 nm to 2 nm and was attributed to the ultrasonication assisted dispersion with surfactant (gum arabic) employed in purification process. The network of the dispersed MWCNTs was coated onto the surfaces of mild steel samples, and as the coating temperature and holding time increased, the coating thickness reduced. The mechanical properties (tensile strength, yield strength, hardness value) of the coated steel samples increased with increase in coating temperature and holding time. Comparing the different coating conditions, coated mild steels at the temperature of 950 °C for 90 min holding time exhibited high hardness, yield strength and tensile strength values compared to others. The corrosion current and corrosion rate of the coated mild steel samples decreased with increase in holding time and coating temperature. The lowest corrosion rate was observed on sample coated at 950 °C for 90 min.

  19. Ultrasonic Low-Friction Containment Plate for Thermal and Ultrasonic Stir Weld Processes

    Science.gov (United States)

    Graff, Karl; Short, Matt

    2013-01-01

    The thermal stir welding (TSW) process is finding applications in fabrication of space vehicles. In this process, workpieces to be joined by TSW are drawn, by heavy forces, between "containment plates," past the TSW tool that then causes joining of the separate plates. It is believed that the TSW process would be significantly improved by reducing the draw force, and that this could be achieved by reducing the friction forces between the workpieces and containment plates. Based on use of high-power ultrasonics in metal forming processes, where friction reduction in drawing dies has been achieved, it is believed that ultrasonic vibrations of the containment plates could achieve similar friction reduction in the TSW process. By applying ultrasonic vibrations to the containment plates in a longitudinal vibration mode, as well as by mounting and holding the containment plates in a specific manner such as to permit the plates to acoustically float, friction between the metal parts and the containment plates is greatly reduced, and so is the drawing force. The concept was to bring in the ultrasonics from the sides of the plates, permitting the ultrasonic hardware to be placed to the side, away from the equipment that contains the thermal stir tooling and that applies clamping forces to the plates. Tests demonstrated that one of the major objectives of applying ultrasonics to the thermal stir system, that of reducing draw force friction, should be achievable on a scaled-up system.

  20. Flow-accelerated corrosion in nuclear power plants: application of CHECWORKS at Darlington

    International Nuclear Information System (INIS)

    Schefski, C.; Pietralik, J.; Dyke, T.; Lewis, M.

    1995-01-01

    CHECWORKS, a comprehensive software package for managing Flow-Accelerated Corrosion (FAC) concerns in the secondary side, was applied to supplement and improve the existing FAC program at Darlington NGS. The database created for the station contains the Heat Balance Diagram, susceptible-to FAC secondary side systems, ultrasonic inspection data, drawings and pictures. The distribution of hot pH and oxygen within the secondary side was calculated and components were ranked by wear rate. The predicted wear rates are relatively small, mainly because of the favourable water chemistry. It was demonstrated that the package is a very useful tool complementing the existing In-Service Inspection program. (author)

  1. Computer automation of ultrasonic testing. [inspection of ultrasonic welding

    Science.gov (United States)

    Yee, B. G. W.; Kerlin, E. E.; Gardner, A. H.; Dunmyer, D.; Wells, T. G.; Robinson, A. R.; Kunselman, J. S.; Walker, T. C.

    1974-01-01

    Report describes a prototype computer-automated ultrasonic system developed for the inspection of weldments. This system can be operated in three modes: manual, automatic, and computer-controlled. In the computer-controlled mode, the system will automatically acquire, process, analyze, store, and display ultrasonic inspection data in real-time. Flaw size (in cross-section), location (depth), and type (porosity-like or crack-like) can be automatically discerned and displayed. The results and pertinent parameters are recorded.

  2. Corrosion

    Science.gov (United States)

    Slabaugh, W. H.

    1974-01-01

    Presents some materials for use in demonstration and experimentation of corrosion processes, including corrosion stimulation and inhibition. Indicates that basic concepts of electrochemistry, crystal structure, and kinetics can be extended to practical chemistry through corrosion explanation. (CC)

  3. Ultrasonic inspection of austenitic welds

    International Nuclear Information System (INIS)

    Baikie, B.L.; Wagg, A.R.; Whittle, M.J.; Yapp, D.

    1976-01-01

    The ultrasonic examination of austenitic stainless steel weld metal has always been regarded as a difficult proposition because of the large and variable ultrasonic attenuations and back scattering obtained from apparently similar weld deposits. The work to be described shows how the existence of a fibre texture within each weld deposit (as a result of epitaxial growth through successive weld beads) produces a systematic variation in the ultrasonic attenuation coefficient and the velocity of sound, depending upon the angle between the ultrasonic beam and the fibre axis. Development work has shown that it is possible to adjust the welding parameters to ensure that the crystallographic texture within each weld is compatible with improved ultrasonic transmission. The application of the results to the inspection of a specific weld in type 316 weld metal is described

  4. Irradiation Testing of Ultrasonic Transducers

    International Nuclear Information System (INIS)

    Daw, J.; Rempe, J.; Palmer, J.; Tittmann, B.; Reinhardt, B.; Kohse, G.; Ramuhalli, P.; Montgomery, R.; Chien, H.T.; Villard, J.F.

    2013-06-01

    Ultrasonic technologies offer the potential for high accuracy and resolution in-pile measurement of numerous parameters, including geometry changes, temperature, crack initiation and growth, gas pressure and composition, and microstructural changes. Many Department of Energy-Office of Nuclear Energy (DOE-NE) programs are exploring the use of ultrasonic technologies to provide enhanced sensors for in-pile instrumentation during irradiation testing. For example, the ability of single, small diameter ultrasonic thermometers (UTs) to provide a temperature profile in candidate metallic and oxide fuel would provide much needed data for validating new fuel performance models. Other efforts include an ultrasonic technique to detect morphology changes (such as crack initiation and growth) and acoustic techniques to evaluate fission gas composition and pressure. These efforts are limited by the lack of existing knowledge of ultrasonic transducer material survivability under irradiation conditions. To address this need, the Pennsylvania State University (PSU) was awarded an Advanced Test Reactor National Scientific User Facility (ATR NSUF) project to evaluate promising magnetostrictive and piezoelectric transducer performance in the Massachusetts Institute of Technology Research Reactor (MITR) up to a fast fluence of at least 10 21 n/cm 2 (E> 0.1 MeV). This test will be an instrumented lead test; and real-time transducer performance data will be collected along with temperature and neutron and gamma flux data. By characterizing magnetostrictive and piezoelectric transducer survivability during irradiation, test results will enable the development of novel radiation tolerant ultrasonic sensors for use in Material and Test Reactors (MTRs). The current work bridges the gap between proven out-of-pile ultrasonic techniques and in-pile deployment of ultrasonic sensors by acquiring the data necessary to demonstrate the performance of ultrasonic transducers. (authors)

  5. Corrosion resistance of Fe-based amorphous alloys

    International Nuclear Information System (INIS)

    Botta, W.J.; Berger, J.E.; Kiminami, C.S.; Roche, V.; Nogueira, R.P.; Bolfarini, C.

    2014-01-01

    Highlights: ► We report corrosion properties of Fe-based amorphous alloys in different media. ► The Cr-containing alloys had corrosion resistance close to that of Pt in all media. ► The wide range of electrochemical stability is relevant in many industrial domains. -- Abstract: Fe-based amorphous alloys can be designed to present an attractive combination of properties with high corrosion resistance and high mechanical strength. Such properties are clearly adequate for their technological use as coatings, for example, in steel pipes. In this work, we studied the corrosion properties of amorphous ribbons of the following Fe-based compositions: Fe 66 B 30 Nb 4 , [(Fe 0.6 Co 0.4 ) 0.75 B 0.2 Si 0.05 ] 96 Nb 4 , [(Fe 0.7 Co 0.3 ) 0.75 B 0.2 Si 0.05 ] 96 Nb 4 , Fe 56 Cr 23 Ni 5.7 B 16 , Fe 53 Cr 22 Ni 5.6 B 19 and Fe 50 Cr 22 Ni 5.4 B 23 . The ribbons were obtained by rapid solidification using the melt-spinning process, and were characterized by X-ray diffraction (XRD), differential scanning calorimetry (DSC) and optical (OM) and scanning electron microscopy (SEM). The corrosion properties were evaluated by corrosion potential survey and potentiodynamic polarization. The Cr containing alloys, that is the FeCrNiB type of alloys, showed the best corrosion resistance properties with the formation of a stable passive film that ensured a very large passivation plateau

  6. Ultrasonic dip seal maintenance system

    International Nuclear Information System (INIS)

    Poindexter, A.M.; Ricks, H.E.

    1978-01-01

    Disclosed is a system for removing impurities from the surfaces of liquid dip seals and for wetting the metal surfaces of liquid dip seals in nuclear components. The system comprises an ultrasonic transducer that transmits ultrasonic vibrations along an ultrasonic probe to the metal and liquid surfaces of the dip seal thereby loosening and removing those impurities

  7. Development of ultrasonic testing technique to inspect containment liners embedded in concrete on nuclear power plants

    Energy Technology Data Exchange (ETDEWEB)

    Ishida, H.; Kurozumi, Y. [Inst. of Nuclear Safety System, Incorporated, Mihama, Fukui (Japan); Kaneshima, Y. [The Kansai Electric Power Company, Inc., Mihama, Fukui (Japan)

    2004-07-01

    The purpose of this study is development of ultrasonic testing technique to inspect containment liners embedded in concrete on nuclear power plants. Integrity of containment liners on nuclear power plants can be secured by suitable present operation and maintenance. Furthermore, non-destructive testing technique to inspect embedded liners will ensure the integrity of the containment further. In order to develop the non-destructive testing technique, ultrasonic transducers were made newly and ultrasonic testing data acquisition and evaluation were carried out by using a mock-up. We adopted the surface shear horizontal (SH) wave, low frequency (0.3-0.5MHz), to be able to detect an echo from a defect against attenuation of ultrasonic waves due to long propagation in the liners and dispersion into concrete. We made transducers with three large active elements (40mm x 40mm) in a line which were equivalent to a 120mm width active element. Artificial hollows, {phi}200mm - 19mm depth (1/2thickness) and {phi}200mm - 9.5mm depth (1/4thickness), were made on a surface of a mock-up: carbon steel plate, 38mm thickness, 2,000mm length, 1000mm width. The surfaces of the plate were covered with concrete in order to simulate liners embedded in concrete. As a result of the examinations, the surface SH transducers could detect clearly the echo from the hollows at a distance of 1500mm. We evaluate that the newly made surface SH transducers with three elements have ability of detection of defects such as corrosion on the liners embedded in concrete. (author)

  8. About the investigation of the ultrasonic absorption in intermediate states of superconductors

    International Nuclear Information System (INIS)

    Shepelev, A.G.

    2003-01-01

    Investigation of intermediate state in the bulk of superconductors are surveyed. Consideration is given to a previous attempt of eliminating edge effects in the ultrasonic investigation of intermediate states of pure gallium and molybdenum;it is demonstrated that those results are in strong contradiction with Landau's intermediate-state theory

  9. Corrosion in airframes

    OpenAIRE

    PETROVIC ZORAN C.

    2016-01-01

    The introductory chapter provides a brief reference to the issue of corrosion and corrosion damage to aircraft structures. Depending on the nature and dimensions of this non uniformity, three different categories of corrosion are defined: uniform, selective and localized corrosion. The following chapters present the forms of corrosion that can occur in three defined categories of corrosion. Conditions that cause certain types of corrosion in various corrosive environments are discussed. Examp...

  10. Corrosion engineering

    Energy Technology Data Exchange (ETDEWEB)

    Fontana, M.G.

    1986-01-01

    This book emphasizes the engineering approach to handling corrosion. It presents corrosion data by corrosives or environments rather than by materials. It discusses the corrosion engineering of noble metals, ''exotic'' metals, non-metallics, coatings, mechanical properties, and corrosion testing, as well as modern concepts. New sections have been added on fracture mechanics, laser alloying, nuclear waste isolation, solar energy, geothermal energy, and the Statue of Liberty. Special isocorrosion charts, developed by the author, are introduced as a quick way to look at candidates for a particular corrosive.

  11. Heat exchanger tube inspection using ultrasonic arrays

    International Nuclear Information System (INIS)

    Meyer, P.A.; Carodiskey, T.J.

    1986-01-01

    Tubing used in industrial heat exchangers is often subject to failure caused by corrosion and cracking. Technical conferences are used as a forum in the steam generator industry to ensure that the failure mechanisms are well understood and that the quality of the heat exchanger is maintained. The quality of a heat exchanger can be thought of as its ability to operate to design specifications over its intended life. This is the motivation to inspect and evaluate these devices periodically. Inspection, however, normally requires shutdown of the heat exchanger which is costly but is much more acceptable than an unscheduled shutdown due to failure of a tube. Therefore, the degree of inspection is established by balancing the cost of inspection with the risk of a tube failure. Any method of reducing the cost of inspection will permit a higher degree of inspection and, therefore, improve heat exchanger quality. This paper reviews the design and performance of an improved method of ultrasonic inspection of heat exchanger tubing with emphasis on applications in the nuclear industry

  12. Sizing of small surface-breaking tight cracks by using laser-ultrasonics

    International Nuclear Information System (INIS)

    Ochiai, M.; Miura, T.; Kuroda, H.; Yamamoto, S.; Onodera, T.

    2004-01-01

    On the nondestructive testing, not only detection but also sizing of crack is desirable because the crack depth is one of the most important parameter to evaluate the impact of the crack to the material, to estimate crack growth and ultimately to predict lifetime of the component. Moreover, accurate measurement of the crack depth optimizes countermeasures and timing of repairs, and eventually reduces total cost for plant maintenance. Laser-ultrasonic is a technique that uses two laser beams; one with a short pulse for the generation of ultrasound and another one, long pulse or continuous, coupled to an optical interferometer for detection. The technique features a large detection bandwidth, which is important for small defect inspection. Another feature of laser-ultrasonics is the remote optical scanning of generation and detection points, which enables to inspect components in narrow space and/or having complex shapes. A purpose of this paper is to describe the performance of a laser-ultrasonic testing (LUT) system on stress corrosion cracking (SCC) inspection. We have developed a new technique for sizing shallow cracks, say 0.5-1.5mm, based on the laser-induced surface wave and its frequency analysis. First, sizing capability of the system will be demonstrated by using an artificial surface-breaking slot having depth of 0-2mm in a stainless steel plate. Evaluated depths show good agreement with the machined slot depths within the accuracy of about a few hundred micrometers. Then, SCCs in a stainless steel plate are examined by using the system. Depth of SCC is evaluated every 0.2mm over the crack aperture length. The evaluated depths are compared with the depths measured by the destructive testing. (author)

  13. Achievments of corrosion science and corrosion protection technology

    International Nuclear Information System (INIS)

    Fontana, M.; Stehjl, R.

    1985-01-01

    Problems of corrosion-mechanical strength of metals, effect of corrosive media on creep characteristics are presented. New concepts of the mechanism of corrosion cracking and its relation to hydrogen embrittlement are described. Kinetics and mechanism of hydrogen embrittlement effect on the process of corrosion cracking of different steels and alloys are considered. The dependence of such types of failure on various structural factors is shown. Data on corrosion cracking of high-strength aluminium and titanium alloys, mechanism of the processes and protective methods are given

  14. Concrete Infill Monitoring in Concrete-Filled FRP Tubes Using a PZT-Based Ultrasonic Time-of-Flight Method.

    Science.gov (United States)

    Luo, Mingzhang; Li, Weijie; Hei, Chuang; Song, Gangbing

    2016-12-07

    Concrete-filled fiber-reinforced polymer tubes (CFFTs) have attracted interest for their structural applications in corrosive environments. However, a weak interfacial strength between the fiber-reinforced polymer (FRP) tube and the concrete infill may develop due to concrete shrinkage and inadequate concrete compaction during concrete casting, which will destroy the confinement effect and thereby reduce the load bearing capacity of a CFFT. In this paper, the lead zirconate titanate (PZT)-based ultrasonic time-of-flight (TOF) method was adopted to assess the concrete infill condition of CFFTs. The basic idea of this method is that the velocity of the ultrasonic wave propagation in the FRP material is about half of that in concrete material. Any voids or debonding created along the interface between the FRP tube and the concrete will delay the arrival time between the pairs of PZT transducers. A comparison of the arrival times of the PZT pairs between the intact and the defected CFFT was made to assess the severity of the voids or the debonding. The feasibility of the methodology was analyzed using a finite-difference time-domain-based numerical simulation. Experiments were setup to validate the numerical results, which showed good agreement with the numerical findings. The results showed that the ultrasonic time-of-flight method is able to detect the concrete infill condition of CFFTs.

  15. Concrete Infill Monitoring in Concrete-Filled FRP Tubes Using a PZT-Based Ultrasonic Time-of-Flight Method

    Science.gov (United States)

    Luo, Mingzhang; Li, Weijie; Hei, Chuang; Song, Gangbing

    2016-01-01

    Concrete-filled fiber-reinforced polymer tubes (CFFTs) have attracted interest for their structural applications in corrosive environments. However, a weak interfacial strength between the fiber-reinforced polymer (FRP) tube and the concrete infill may develop due to concrete shrinkage and inadequate concrete compaction during concrete casting, which will destroy the confinement effect and thereby reduce the load bearing capacity of a CFFT. In this paper, the lead zirconate titanate (PZT)-based ultrasonic time-of-flight (TOF) method was adopted to assess the concrete infill condition of CFFTs. The basic idea of this method is that the velocity of the ultrasonic wave propagation in the FRP material is about half of that in concrete material. Any voids or debonding created along the interface between the FRP tube and the concrete will delay the arrival time between the pairs of PZT transducers. A comparison of the arrival times of the PZT pairs between the intact and the defected CFFT was made to assess the severity of the voids or the debonding. The feasibility of the methodology was analyzed using a finite-difference time-domain-based numerical simulation. Experiments were setup to validate the numerical results, which showed good agreement with the numerical findings. The results showed that the ultrasonic time-of-flight method is able to detect the concrete infill condition of CFFTs. PMID:27941617

  16. Ultrasonic colour Doppler imaging

    DEFF Research Database (Denmark)

    Evans, David H; Jensen, Jørgen Arendt; Nielsen, Michael Bachmann

    2011-01-01

    Ultrasonic colour Doppler is an imaging technique that combines anatomical information derived using ultrasonic pulse-echo techniques with velocity information derived using ultrasonic Doppler techniques to generate colour-coded maps of tissue velocity superimposed on grey-scale images of tissue...... anatomy. The most common use of the technique is to image the movement of blood through the heart, arteries and veins, but it may also be used to image the motion of solid tissues such as the heart walls. Colour Doppler imaging is now provided on almost all commercial ultrasound machines, and has been...

  17. Erosion–corrosion and corrosion properties of DLC coated low temperature Erosion–corrosion and corrosion properties of DLC coated low temperature

    DEFF Research Database (Denmark)

    Jellesen, Morten Stendahl; Christiansen, Thomas; Hilbert, Lisbeth Rischel

    2009-01-01

    of AISI 316 as substrate for DLC coatings are investigated. Corrosion and erosion–corrosion measurements were carried out on low temperature nitrided stainless steel AISI 316 and on low temperature nitrided stainless steel AISI 316 with a top layer of DLC. The combination of DLC and low temperature...... nitriding dramatically reduces the amount of erosion–corrosion of stainless steel under impingement of particles in a corrosive medium....

  18. Ultrasonic flowmeters

    International Nuclear Information System (INIS)

    Wittekind, W.D.

    1979-01-01

    A prototype ultrasonic flowmeter was assembled and tested. The theoretical basis of this prototype ultrasonic flowmeter is reviewed; the equipment requirements for a portable unit are discussed; the individual electronic modules contained in the prototype are described; the operating procedures and configuration are explained; and the data from preliminary calibrations are presented. The calibration data confirm that the prototype operates according to theoretical predictions and can indeed provide nonintrusive flow measurements to predicted accuracies for pipes larger than two inches, under single phase stable flow conditions

  19. Primary water stress corrosion cracking resistance of alloy X-750 for guide tube support pins

    International Nuclear Information System (INIS)

    Yonezawa, T.; Onimura, K.; Yonehana, M.; Fujitani, T.

    1990-01-01

    The authors have developed the maintenance free guide tube support pins for PWR, and conducted the three kinds of long time stress corrosion cracking tests in high temperature water, in order to verify the reliability of the maintenance free guide tube support pins. This paper describes the features of our maintenance free support pins and the results of long time stress corrosion cracking test for the maintenance free support pins. After exposure at 320 0 C in the simulated primary water of PWR for about 35,000 hours or at 360 0 C in the same chemistry water as the primary water for about 24,900 hours, no abnormal indication such as cracks was observed in all test support pins exposed 320 0 C and 360 0 C primary water, by ultrasonic inspection, and liquid penetrate test. From the above, it seems that our maintenance free support pins are keepable the soundness up to the end of plant life, in PWR plants

  20. Corrosion behavior and mechanism of MAO coated Ti{sub 6}Al{sub 4}V with a grain-fined surface layer

    Energy Technology Data Exchange (ETDEWEB)

    Gu, Yanhong, E-mail: gu_yanhong@163.com [School of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102617 (China); Chen, Lingling, E-mail: daisy_chenlingling@163.com [School of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102617 (China); College of Mechanical and Electrical Engineering, Beijing University of Chemical Technology, Beijing 100029 (China); Yue, Wen, E-mail: yw@cugb.edu.cn [School of Engineering and Technology, China University of Geosciences, Beijing 100083 (China); Chen, Ping, E-mail: chenp@ustb.edu.cn [School of Mechanical Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Chen, Fei, E-mail: chenfei@bipt.edu.cn [School of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102617 (China); Ning, Chengyun, E-mail: imcyning@scut.edu.cn [College of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China)

    2016-04-15

    In order to enhance the corrosion behavior of Ti{sub 6}Al{sub 4}V, a MAO coating was prepared on the surface refined by ultrasonic cold forging technology (UCFT). The surface roughness value and the grain were evaluated by atomic force microscope (AFM) and transmission electron microscope (TEM). The microstructure and phase component of the coated samples were analyzed by scanning electron microscopy (SEM) and X-ray diffraction (XRD). The corrosion behavior of all the samples was examined by potentiodynamic polarization and electrode impedance spectroscopy (EIS) tests in a 3.5% NaCl solution. The results show that UCFT can reduce the surface roughness value and refine the grains. The micro-pore size of the UCFT-MAO sample is smaller and the pore number is less than those of MAO sample. The thickness of the coated sample is about 10 μm. The UCFT-MAO sample possesses the highest micro-hardness among all the samples. The UCFT-MAO sample has the best corrosion resistance with the lowest corrosion current density and the highest electrochemical impedance, which is attributed to UCFT pretreatment prior to MAO process on titanium alloys. The influence of UCFT on the corrosion process and corrosion mechanism were discussed. - Highlights: • UCFT was used to refine the grain before MAO coatings were prepared on Ti alloys. • UCFT treated Ti alloys have decreased surface roughness and refined grain. • Surface performance of MAO coatings on UCFT treated Ti alloys has been improved. • The influence of UCFT on the corrosion behavior and mechanism of MAO coatings was discussed.

  1. Pulsed ultrasonic stir welding system

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2013-01-01

    An ultrasonic stir welding system includes a welding head assembly having a plate and a rod passing through the plate. The rod is rotatable about a longitudinal axis thereof. During a welding operation, ultrasonic pulses are applied to the rod as it rotates about its longitudinal axis. The ultrasonic pulses are applied in such a way that they propagate parallel to the longitudinal axis of the rod.

  2. Ultrasonic stir welding process and apparatus

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2009-01-01

    An ultrasonic stir welding device provides a method and apparatus for elevating the temperature of a work piece utilizing at least one ultrasonic heater. Instead of relying on a rotating shoulder to provide heat to a workpiece an ultrasonic heater is utilized to provide ultrasonic energy to the workpiece. A rotating pin driven by a motor assembly performs the weld on the workpiece. A handheld version can be constructed as well as a fixedly mounted embodiment.

  3. Recent Developments for Ultrasonic-Assisted Friction Stir Welding: Joining, Testing, Corrosion - an Overview

    Science.gov (United States)

    Thomä, M.; Wagner, G.; Straß, B.; Conrad, C.; Wolter, B.; Benfer, S.; Fürbeth, W.

    2016-03-01

    Due to the steadily increasing demand on innovative manufacturing processes, modern lightweight construction concepts become more and more important. Especially joints of dissimilar metals offer a variety of advantages due to their high potential for lightweight construction. The focus of the investigations was Al/Mg-joints. Friction Stir Welding (FSW) is an efficient process to realize high strength joints between these materials in ductile condition. Furthermore, for a simultaneous transmission of power ultrasound during the FSW-process (US-FSW) a positive effect on the achievable tensile strength of the Al/Mg-joints was proven. In the present work the industrial used die cast alloys EN AC-48000 (AlSi12CuNiMg) and AZ80 (MgAl8Zn) were joined by a machining center modified especially for Ultrasound Supported Friction Stir Welding. The appearing welding zone and the formation of intermetallic phases under the influence of power ultrasound were examined in particular. In order to identify optimal process parameters extensive preliminary process analyzes have been carried out. Following this, an ultrasound-induced more intensive stirring of the joining zone and as a result of this a considerably modified intermetallic zone was detected. At the same time an increase of the tensile strength of about 25% for US-FSW-joints and for fatigue an up to three times higher number of cycles to failure in comparison to a conventional welding process was observed. Moreover, detailed corrosion analyzes have shown that especially the welding zone was influenced by the corrosive attack. To expand and deepen the knowledge of the US-FSW-process further material combinations such as Ti/Steel and Al/Steel will be considered in future.

  4. Recent Developments for Ultrasonic-Assisted Friction Stir Welding: Joining, Testing, Corrosion - an Overview

    International Nuclear Information System (INIS)

    Thomä, M; Wagner, G; Straß, B; Conrad, C; Wolter, B; Benfer, S; Fürbeth, W

    2016-01-01

    Due to the steadily increasing demand on innovative manufacturing processes, modern lightweight construction concepts become more and more important. Especially joints of dissimilar metals offer a variety of advantages due to their high potential for lightweight construction. The focus of the investigations was Al/Mg-joints. Friction Stir Welding (FSW) is an efficient process to realize high strength joints between these materials in ductile condition. Furthermore, for a simultaneous transmission of power ultrasound during the FSW-process (US-FSW) a positive effect on the achievable tensile strength of the Al/Mg-joints was proven. In the present work the industrial used die cast alloys EN AC-48000 (AlSi12CuNiMg) and AZ80 (MgAl8Zn) were joined by a machining center modified especially for Ultrasound Supported Friction Stir Welding. The appearing welding zone and the formation of intermetallic phases under the influence of power ultrasound were examined in particular. In order to identify optimal process parameters extensive preliminary process analyzes have been carried out. Following this, an ultrasound-induced more intensive stirring of the joining zone and as a result of this a considerably modified intermetallic zone was detected. At the same time an increase of the tensile strength of about 25% for US-FSW-joints and for fatigue an up to three times higher number of cycles to failure in comparison to a conventional welding process was observed. Moreover, detailed corrosion analyzes have shown that especially the welding zone was influenced by the corrosive attack. To expand and deepen the knowledge of the US-FSW-process further material combinations such as Ti/Steel and Al/Steel will be considered in future. (paper)

  5. Corrosion Evaluation and Corrosion Control of Steam Generators

    International Nuclear Information System (INIS)

    Maeng, W. Y.; Kim, U. C.; Sung, K. W.; Na, J. W.; Lee, Y. H.; Lee, D. H.; Kim, K. M.

    2008-06-01

    Corrosion damage significantly influences the integrity and efficiency of steam generator. Corrosion problems of steam generator are unsolved issues until now even though much effort is made around world. Especially the stress corrosion cracking of heat exchange materials is the first issue to be solved. The corrosion protection method of steam generator is important and urgent for the guarantee of nuclear plant's integrity. The objectives of this study are 1) to evaluate the corrosion properties of steam generator materials, 2) to optimize the water chemistry of steam generator and 3) to develop the corrosion protection method of primary and secondary sides of steam generator. The results will be reflected to the water chemistry guideline for improving the integrity and efficiency of steam generator in domestic power plants

  6. Imaging techniques for ultrasonic testing

    International Nuclear Information System (INIS)

    2013-01-01

    These seminar proceedings contain 16 lectures on the following topics: 1. From imaging to quantification - ultrasound methods in medical diagnostics; 2. SAFT, TOFD, Phased Array - classical applications and recent developments in ultrasonic imaging; 3. Innovative ultrasonic imaging methods in research and application; 4. Industrial ultrasonic testing of fibre-reinforced structures of complex geometry; 5. Visualisation of crack tips in the inspection of wheel set shafts with longitudinal boreholes as a means of avoiding unnecessary wheel set changes; 6. Areal analysis of the propagation of Lamb waves on curved, anisotropic structures; 7. High-resolution representation in immersion technique testing; 8. Variants in generating images from phased array measurement data - practical examples involving copper, carbon-fibre reinforced plastic and other materials; 9. GIUM - an unconventional method of microstructure imaging using ultrasonic stimulation and laser vibrometry scanning; 10. Innovative air-ultrasonic testing concepts for improved imaging; 11. Use of imaging methods for improving the quality of test results from nondestructive testing; 12. Modelling and visualisation of EMUS stimulation for transducer optimisation; 13. Use of SAFT in the manufacture of energy conversion machines; 14. Ultrasonic imaging tests for improved defect characterisation during weld seam inspection on longitudinally welded large-diameter pipes; 15. SAFT reconstruction for testing austenitic weld seams and dissimilar metal weld seams for transverse cracks; 16. Imaging-based optimisation method for quantitative ultrasonic testing of anisotropic inhomogeneous austenitic welded joints with determination and utilisation of their elastic properties. One contribution has been abstracted separately. [de

  7. Investigation into the role of primer, pre-treatments and coating microstructure in preventing cut edge corrosion of organically coated steels

    Science.gov (United States)

    Khan, Khalil

    Investigations were carried out to assess the role of primer, pretreatments and coating microstructure in preventing cutedge corrosion of chrome free organically coated steels. Zinc runoff was monitored from a range of organically coated steels with a large cutedge length exposed over 18 months at Swansea University roof top site. The zinc in the runoff leaches from the zinc-aluminium alloy coating of the substrate. The paint systems' corrosion performance was assessed by monitoring the levels of zinc in the runoff. Consequently the levels of zinc reflected the effectiveness of the applied paint system against corrosion. Runoff was high in initial months with zinc levels reducing with time due to the build up of corrosion products that hindered the progress of corrosion. An accelerated laboratory test using a distilled water electrolyte was developed that predict long-term external weathering runoff from panels of a range of organically coated steels. The corrosion mechanisms of a variety of organically coated Galvalloy steel have been examined using the scanning vibrating electrode technique (SVET) in 0.1%NaCI. The corrosion behaviour of a coating is related to the zinc-aluminium alloy coating structure and combination of pretreatment and primer. The SVET has been used to assess total zinc loss and the corrosion rate for a comparative measure of organically coating system performance. A correlation has been developed from SVET 24hour experiment data to accelerated weathering data and external weather data that can aid more accurately predicting the in service life of the product. Also considered were the effects of electrolyte conductivity on the morphology of corrosion on pure zinc. A mathematical model has been developed to predict corrosion pit population. Altered microstructure of solidifying zinc aluminium alloy melt via ultrasonication was investigated. Ultrasound irradiation significantly altered the final microstructure. The influence of morphed

  8. Corrosion-Activated Micro-Containers for Environmentally Friendly Corrosion Protective Coatings

    Science.gov (United States)

    Li, Wenyan; Buhrow, J. W.; Zhang, X.; Johnsey, M. N.; Pearman, B. P.; Jolley, S. T.; Calle, L. M.

    2016-01-01

    This work concerns the development of environmentally friendly encapsulation technology, specifically designed to incorporate corrosion indicators, inhibitors, and self-healing agents into a coating, in such a way that the delivery of the indicators and inhibitors is triggered by the corrosion process, and the delivery of self-healing agents is triggered by mechanical damage to the coating. Encapsulation of the active corrosion control ingredients allows the incorporation of desired autonomous corrosion control functions such as: early corrosion detection, hidden corrosion detection, corrosion inhibition, and self-healing of mechanical damage into a coating. The technology offers the versatility needed to include one or several corrosion control functions into the same coating.The development of the encapsulation technology has progressed from the initial proof-of-concept work, in which a corrosion indicator was encapsulated into an oil-core (hydrophobic) microcapsule and shown to be delivered autonomously, under simulated corrosion conditions, to a sophisticated portfolio of micro carriers (organic, inorganic, and hybrid) that can be used to deliver a wide range of active corrosion ingredients at a rate that can be adjusted to offer immediate as well as long-term corrosion control. The micro carriers have been incorporated into different coating formulas to test and optimize the autonomous corrosion detection, inhibition, and self-healing functions of the coatings. This paper provides an overview of progress made to date and highlights recent technical developments, such as improved corrosion detection sensitivity, inhibitor test results in various types of coatings, and highly effective self-healing coatings based on green chemistry. The NASA Kennedy Space Centers Corrosion Technology Lab at the Kennedy Space Center in Florida, U.S.A. has been developing multifunctional smart coatings based on the microencapsulation of environmentally friendly corrosion

  9. Review on stress corrosion and corrosion fatigue failure of centrifugal compressor impeller

    Science.gov (United States)

    Sun, Jiao; Chen, Songying; Qu, Yanpeng; Li, Jianfeng

    2015-03-01

    Corrosion failure, especially stress corrosion cracking and corrosion fatigue, is the main cause of centrifugal compressor impeller failure. And it is concealed and destructive. This paper summarizes the main theories of stress corrosion cracking and corrosion fatigue and its latest developments, and it also points out that existing stress corrosion cracking theories can be reduced to the anodic dissolution (AD), the hydrogen-induced cracking (HIC), and the combined AD and HIC mechanisms. The corrosion behavior and the mechanism of corrosion fatigue in the crack propagation stage are similar to stress corrosion cracking. The effects of stress ratio, loading frequency, and corrosive medium on the corrosion fatigue crack propagation rate are analyzed and summarized. The corrosion behavior and the mechanism of stress corrosion cracking and corrosion fatigue in corrosive environments, which contain sulfide, chlorides, and carbonate, are analyzed. The working environments of the centrifugal compressor impeller show the behavior and the mechanism of stress corrosion cracking and corrosion fatigue in different corrosive environments. The current research methods for centrifugal compressor impeller corrosion failure are analyzed. Physical analysis, numerical simulation, and the fluid-structure interaction method play an increasingly important role in the research on impeller deformation and stress distribution caused by the joint action of aerodynamic load and centrifugal load.

  10. Plane and geodetic surveying

    CERN Document Server

    Johnson, Aylmer

    2014-01-01

    IntroductionAim And ScopeClassification Of SurveysThe Structure Of This BookGeneral Principles Of SurveyingErrorsRedundancyStiffnessAdjustmentPlanning And Record KeepingPrincipal Surveying ActivitiesEstablishing Control NetworksMappingSetting OutResectioningDeformation MonitoringAngle MeasurementThe Surveyor's CompassThe ClinometerThe Total StationMaking ObservationsChecks On Permanent AdjustmentsDistance MeasurementGeneralTape MeasurementsOptical Methods (Tachymetry)Electromagnetic Distance Measurement (EDM)Ultrasonic MethodsGNSSLevellingTheoryThe InstrumentTechniqueBookingPermanent Adjustmen

  11. Full-field ultrasonic inspection for a composite sandwich plate skin-core debonding detection using laser-based ultrasonics

    Science.gov (United States)

    Chong, See Yenn; Victor, Jared J.; Todd, Michael D.

    2017-04-01

    In this paper, a full-field ultrasonic guided wave method is proposed to inspect a composite sandwich specimen made for an aircraft engine nacelle. The back skin/core interface of the specimen is built with two fabricated disbond defects (diameters of 12.7 mm and 25.4 mm) by removing areas of the adhesive used to bond the back skin to the core. A laser ultrasonic interrogation system (LUIS) incorporated with a disbond detection algorithm is developed. The system consists of a 1-kHz laser ultrasonic scanning system and a single fixed ultrasonic sensor to interrogate ultrasonic guided waves in the sandwich specimen. The interest area of 400 mm × 400 mm is scanned at a 0.5 mm scan interval. The corresponding full-field ultrasonic data is obtained and generated in the three-dimensional (3-D) space-time domain. Then, the 3-D full-field ultrasonic data is Fourier transformed and the ultrasonic frequency spectra are analyzed to determine the dominant frequency that is sensitive to the disbond defects. Continuous wavelet transform (CWT) based on fast Fourier transform (FFT) is implemented as a single-frequency bandpass filter to filter the full-field ultrasonic data in the 3-D space-time domain at the selected dominant frequency. The LUIS has shown the ability to detect the disbond with diameters of 11 mm and 23 mm which match to the pre-determined disbond sizes well. For future research, a robust signal processing algorithm and a model-based matched filter will be investigated to make the detection process autonomous and improve detectability

  12. 21 CFR 872.4850 - Ultrasonic scaler.

    Science.gov (United States)

    2010-04-01

    ... DEVICES DENTAL DEVICES Surgical Devices § 872.4850 Ultrasonic scaler. (a) Identification. An ultrasonic scaler is a device intended for use during dental cleaning and periodontal (gum) therapy to remove calculus deposits from teeth by application of an ultrasonic vibrating scaler tip to the teeth. (b...

  13. Corrosion Evaluation and Corrosion Control of Steam Generators

    Energy Technology Data Exchange (ETDEWEB)

    Maeng, W. Y.; Kim, U. C.; Sung, K. W.; Na, J. W.; Lee, Y. H.; Lee, D. H.; Kim, K. M

    2008-06-15

    Corrosion damage significantly influences the integrity and efficiency of steam generator. Corrosion problems of steam generator are unsolved issues until now even though much effort is made around world. Especially the stress corrosion cracking of heat exchange materials is the first issue to be solved. The corrosion protection method of steam generator is important and urgent for the guarantee of nuclear plant's integrity. The objectives of this study are 1) to evaluate the corrosion properties of steam generator materials, 2) to optimize the water chemistry of steam generator and 3) to develop the corrosion protection method of primary and secondary sides of steam generator. The results will be reflected to the water chemistry guideline for improving the integrity and efficiency of steam generator in domestic power plants.

  14. Corrosion cracking

    International Nuclear Information System (INIS)

    Goel, V.S.

    1985-01-01

    This book presents the papers given at a conference on alloy corrosion cracking. Topics considered at the conference included the effect of niobium addition on intergranular stress corrosion cracking, corrosion-fatigue cracking in fossil-fueled-boilers, fracture toughness, fracture modes, hydrogen-induced thresholds, electrochemical and hydrogen permeation studies, the effect of seawater on fatigue crack propagation of wells for offshore structures, the corrosion fatigue of carbon steels in seawater, and stress corrosion cracking and the mechanical strength of alloy 600

  15. Pipeline corrosion prevention by pH stabilization or corrosion inhibitors

    Energy Technology Data Exchange (ETDEWEB)

    Nyborg, Rolf [Institute for Energy Technology, Oslo (Norway)

    2009-07-01

    In many offshore oil and gas projects the pipeline costs are a considerable part of the investment and can become prohibitively high if the corrosivity of the fluid necessitates the use of corrosion resistant alloys instead of carbon steel. Development of more robust and reliable methods for internal corrosion control can increase the application range of carbon steel and therefore have a large economic impact. Corrosion control of carbon steel pipelines has traditionally often been managed by the use of corrosion inhibitors. The pH stabilization technique has been successfully used for corrosion control of several large wet gas pipelines in the last years. This method has advantages over film forming corrosion inhibitors when no or little formation water is produced. The use of corrosion inhibitors in multiphase pipelines implies several challenges which are not fully accounted for in traditional corrosion inhibitor testing procedures. Specialized test procedures have been developed to take account for the presence of emulsions dispersions and sand and clay particles in corrosion inhibitor testing. (author)

  16. ELECTROCHEMICAL CORROSION TESTING OF TANKS 241-AN-102 & 241-AP-107 & 241-AP-108 IN SUPPORT OF ULTRASONIC TESTING

    Energy Technology Data Exchange (ETDEWEB)

    WYRWAS RB; DUNCAN JB

    2008-11-20

    This report presents the results of the corrosion rates that were measured using electrochemical methods for tanks 241-AN-102 (AN-102), 241-AP-107 (AP 107), and 241-AP-108 (AP-108) performed under test plant RPP-PLAN-38215. The steel used as materials of construction for AN and AP tank farms was A537 Class 1. Test coupons of A537 Class 1 carbon steel were used for corrosion testing in the AN-107, AP-107, and AP-108 tank waste. Supernate will be tested from AN-102, AP-107, and Ap-108. Saltcake testing was performed on AP-108 only.

  17. Corrosion-related failures in power plant condensers. Final report

    International Nuclear Information System (INIS)

    Beavers, J.A.; Agrawal, A.K.; Berry, W.E.

    1980-08-01

    A survey of the literature has been conducted for the Electric Power Research Institute on corrosion failures in surface condensers. The survey was directed toward condenser failures in pressurized water reactor (PWR) power plants but includes pertinent literature related to fossil and to other nuclear power plants. It includes literature on reported service failures and on experimental studies that impact on these failures

  18. Underground pipeline corrosion

    CERN Document Server

    Orazem, Mark

    2014-01-01

    Underground pipelines transporting liquid petroleum products and natural gas are critical components of civil infrastructure, making corrosion prevention an essential part of asset-protection strategy. Underground Pipeline Corrosion provides a basic understanding of the problems associated with corrosion detection and mitigation, and of the state of the art in corrosion prevention. The topics covered in part one include: basic principles for corrosion in underground pipelines, AC-induced corrosion of underground pipelines, significance of corrosion in onshore oil and gas pipelines, n

  19. Erosion/corrosion-induced pipe wall thinning in US Nuclear Power Plants

    International Nuclear Information System (INIS)

    Wu, P.C.

    1989-04-01

    Erosion/corrosion in single-phase piping systems was not clearly recognized as a potential safety issue before the pipe rupture incident at the Surry Power Station in December 1986. This incident reminded the nuclear industry and the regulators that neither the US Nuclear Regulatory Commission (NRC) nor Section XI of the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code require utilities to monitor erosion/corrosion in the secondary systems of nuclear power plants. This report provides a brief review of the erosion/corrosion phenomenon and its major occurrence in nuclear power plants. In addition, efforts by the NRC, the industry, and the ASME Section XI Committee to address this issue are described. Finally, results of the survey and plant audits conducted by the NRC to assess the extent of erosion/corrosion-induced piping degradation and the status of program implementation regarding erosion/corrosion monitoring are discussed. This report will support a staff recommendation for an additional regulatory requirement concerning erosion/corrosion monitoring. 21 refs., 3 tabs

  20. Ultrasonic Bat Deterrent Technology

    Energy Technology Data Exchange (ETDEWEB)

    Kinzie, Kevin; Rominger, Kathryn M.

    2017-12-14

    The project objective was to advance the development and testing of an Near commercial bat-deterrent system with a goal to increase the current GE deterrent system effectiveness to over 50% with broad species applicability. Additionally, the research supported by this program has provided insights into bat behavior and ultrasonic deterrent design that had not previously been explored. Prior research and development had demonstrated the effectiveness of a commercial-grade, air-powered, ultrasonic bat deterrent to be between 30-50% depending upon the species of bat. However, the previous research provided limited insight into the behavioral responses of bats in the presence of ultrasonic deterrent sound fields that could be utilized to improve effectiveness. A unique bat flight room was utilized to observe the behavioral characteristics of bats in the presence of ultrasonic sound fields. Behavioral testing in the bat flight facility demonstrated that ultrasonic sounds similar to those produced by the GE deterrent influenced the activities and behaviors, primarily those associated with foraging, of the species exposed. The study also indicated that continuous and pulsing ultrasonic signals had a similar effect on the bats, and confirmed that as ultrasonic sounds attenuate, their influence on the bats’ activities and behavior decreases. Ground testing at Wolf Ridge Wind, LLC and Shawnee National Forest assessed both continuous and pulsing deterrent signals emitted from the GE deterrent system and further enhanced the behavioral understanding of bats in the presence of the deterrent. With these data and observations, the existing 4-nozzle continuous, or steady, emission ultrasonic system was redesigned to a 6-nozzle system that could emit a pulsing signal covering a larger air space around a turbine. Twelve GE 1.6-100 turbines were outfitted with the deterrent system and a formal three-month field study was performed using daily carcass searches beneath the 12

  1. Corrosion control for the Hanford site waste transfer system

    International Nuclear Information System (INIS)

    Haberman, J.H.

    1995-01-01

    Processing large volumes of spent reactor fuel and other related waste management activities produced radioactive wastes which have been stored in underground high-level waste storage tanks since the 1940s. The effluent waste streams from the processing facilities were stored underground in high-level waste storage tanks. The waste was transferred between storage tanks and from the tanks to waste processing facilities in a complex network of underground piping. The underground waste transfer system consists of process piping, catch tanks, lift tanks, diversion boxes, pump pits, valves, and jumpers. Corrosion of the process piping from contact with the soil is a primary concern. The other transfer system components are made of corrosion-resistant alloys or they are isolated from the underground environment and experience little degradation. Corrosion control of the underground transfer system is necessary to ensure that transfer routes will be available for future waste retrieval, processing,a nd disposal. Today, most waste transfer lines are protected by an active impressed-current cathodic protection (CP) system. The original system has been updated. Energization surveys and a recent base-line survey demonstrate that system operational goals are met

  2. The ultrasonic ranging and data system for radiological surveys in the UMTRA [Uranium Mill Tailings Remedial Action] Project

    International Nuclear Information System (INIS)

    Little, C.A.; Berven, B.A.; Blair, M.S.; Dickerson, K.S.; Pickering, D.A.

    1988-01-01

    The Ultrasonic Ranging and Data System (USRADS) was developed to allow radiation exposure data and positional information to be collected, stored and analyzed in a more efficient manner than currently employed on the (Uranium Mill Tailings Remedial Action (UMTRA) project. USRADS is a portable unit which employs ultrasonics, radio frequency transmissions, and a personal computer. Operational experience indicates that the system results in increased information about the property with decreased data analysis and transcription effort and only slightly more field effort. 5 refs., 3 figs., 2 tabs

  3. Quality control of disinfection in ultrasonic baths

    Energy Technology Data Exchange (ETDEWEB)

    Schoene, H. [Technical University Dresden (Germany). Faculty of Mechanical Engineering; Jatzwauk, L. [University Hospital of the Technical University Dresden (Germany). Abt. Krankenhaushygiene

    2002-07-01

    Numerous investigations under laboratory conditions confirmed the microbicidal efficacy of ultrasonication. Morphological destruction was shown on bacteria and fungi as well as on different virus species. Ultrasonic treatment seems to increase the effect of different antibiotics and disinfectants. Reasons for this synergism are largely unknown and uninvestigated, but the active principle seems to bee the dispersing effect of ultrasonication in combination with the destruction of cell wall or cell membrane. Unfortunately no validation of test conditions exists for most of these investigations, regarding intensity and frequency of ultrasonic waves, temperature of liquid medium and measurement of cavitation which is an essential part of physical and chemical effects in ultrasonic baths. In contrast to most laboratory experiments sound density of ultrasound for treatment of medical instruments is below 1 W/cm{sup 2} because instruments will be destroyed under stronger ultrasonic conditions. The frequency is below 50 KHz. This paper describes bactericidal and fungicidal effects of low- intensity-ultrasonication and its synergistical support to chemical disinfection. (orig.)

  4. Development and Application of an Ultrasonic Gas Flowmeter

    International Nuclear Information System (INIS)

    Hwang, Won Ho; Jeong, Hee Don; Park, Sang Gug; Jhang, Kyung Young

    2002-01-01

    This paper describes the development and the field application of the ultrasonic gas flowmeter for accurate measurement of the volumetric flow rate of gases in a harsh environmental conditions in iron and steel making company. This ultrasonic flowmeter is especially suited for measuring LDG, COG, BFG gases produced in iron and steel making process. This is a transit time type ultrasonic flowmeter. We have developed the transmitting and receiving algorithm of ultrasonic wave and the ultrasonic signal processing algorithm to develope a transit time type ultrasonic flowmeter. We have evaluated the performance of ultrasonic flowmeter by the calibration system with Venturi type standard flowmeter. We has confirmed its reliability by extensive field tests for a year in POSCO, iron and steel making company. Now we have developed the commercial model of ultrasonic flowmeter and applied to the POSCO gas line

  5. Ultrasonic Tomography Imaging for Liquid-Gas Flow Measurement

    Directory of Open Access Journals (Sweden)

    Muhammad Jaysuman PUSPPANATHAN

    2013-01-01

    Full Text Available This research was carried out to measure two-phase liquid – gas flow regime by using a dual functionality ultrasonic transducer. Comparing to the common separated transmitter–receiver ultrasonic pairs transducer, the dual functionality ultrasonic transceiver is capable to produce the same measurable results hence further improvises and contributes to the hardware design improvement and system accuracy. Due to the disadvantages and the limitations of the separated ultrasonic transmitter–receiver pair, this paper presents a non-invasive ultrasonic tomography system using ultrasonic transceivers as an alternative approach. Implementation of ultrasonic transceivers, electronic measurement circuits, data acquisition system and suitable image reconstruction algorithms, the measurement of a liquid/gas flow was realized.

  6. Monitoring corrosion rates and localised corrosion in low conductivity water

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    2006-01-01

    Monitoring of low corrosion rates and localised corrosion in a media with low conductivity is a challenge. In municipal district heating, quality control may be improved by implementing on-line corrosion monitoring if a suitable technique can be identified to measure both uniform and localised...... corrosion. Electrochemical techniques (LPR, EIS, crevice corrosion current) as well as direct measurement techniques (high-sensitive electrical resistance, weight loss) have been applied in operating plants. Changes in the corrosion processes are best monitored in non-aggressive, low conductivity media...

  7. Ultrasonic Stir Welding

    Science.gov (United States)

    Nabors, Sammy

    2015-01-01

    NASA Marshall Space Flight Center (MSFC) developed Ultrasonic Stir Welding (USW) to join large pieces of very high-strength metals such as titanium and Inconel. USW, a solid-state weld process, improves current thermal stir welding processes by adding high-power ultrasonic (HPU) energy at 20 kHz frequency. The addition of ultrasonic energy significantly reduces axial, frictional, and shear forces; increases travel rates; and reduces wear on the stir rod, which results in extended stir rod life. The USW process decouples the heating, stirring, and forging elements found in the friction stir welding process allowing for independent control of each process element and, ultimately, greater process control and repeatability. Because of the independent control of USW process elements, closed-loop temperature control can be integrated into the system so that a constant weld nugget temperature can be maintained during welding.

  8. Development of coaxial ultrasonic probe for fatty liver diagnostic system using ultrasonic velocity change

    Science.gov (United States)

    Hori, Makoto; Yokota, Daiki; Aotani, Yuhei; Kumagai, Yuta; Wada, Kenji; Matsunaka, Toshiyuki; Morikawa, Hiroyasu; Horinaka, Hiromichi

    2017-07-01

    A diagnostic system for fatty liver at an early stage is needed because fatty liver is linked to metabolic syndrome. We have already proposed a fatty liver diagnosis method based on the temperature coefficient of ultrasonic velocity. In this study, we fabricated a coaxial ultrasonic probe by integrating two kinds of transducers for warming and signal detection. The diagnosis system equipped with the coaxial probe was applied to tissue-mimicking phantoms including the fat area. The fat content rates corresponding to the set rates of the phantoms were estimated by the ultrasonic velocity-change method.

  9. FY 2000 report on the survey on energy conservation technology of large plant using ultra high corrosion resistant materials; 2000 nendo chokotaishokusei zairyo wo mochiita ogata plant no sho energy gijutsu ni kansuru chosa hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    For the purpose of achieving remarkable energy conservation/resource conservation in large plants, the paper carried out an investigational survey of effects obtained in case of applying amorphous super metal which is the newest corrosion resistant material. Amorphous alloys as an ultra high corrosion resistant material are a peculiar material which shows the extremely excellent corrosion resistance even in much strong acid by containing passivated elements with the needed concentration. The corrosion resistant amorphous alloy applied to large plants need the thickness and diameter of more than several millimeters as a bulk material. The subjects are scaling-up of bulk materials and stabilization of characteristics. Even under the tough dew point corrosion environment of the waste power plant, etc., heat recovery from exhaust gas is made possible by heat exchanger applied with ultra high corrosion resistant materials. Effects of the annual heat recovery from the nationwide refuse incinerators and coal thermal power plants are estimated to be approximately 5.2 million kL toe, that is, to be equal to energy conservation of 6 x a million kW class power plant. (NEDO)

  10. Review of corrosion causes and corrosion control in a technical facility

    International Nuclear Information System (INIS)

    Charng, T.; Lansing, F.

    1982-06-01

    Causes of corrosion of metals and their alloys are reviewed. The corrosion mechanism is explained by electrochemical reaction theory. The causes and methods of controlling of both physiochemical corrosion and biological corrosion are presented. Factors which influence the rate of corrosion are also discussed

  11. A case study of the crack sizing performance of the Ultrasonic Phased Array combined crack and wall loss inspection tool on the Centennial pipeline, the defect evaluation, including the defect evaluation, field feature verification and tool performance validation (performed by Marathon Oil, DNV and GE Oil and Gas)

    Energy Technology Data Exchange (ETDEWEB)

    Hrncir, T.; Turner, S. [Marathon Pipe Line LLC, Findley, OH (United States); Polasik, SJ [DNV Columbus, Inc, Dublin, OH 43017 (United States); Vieth, P. [BP EandP, Houston, TX (United States); Allen, D.; Lachtchouk, I.; Senf, P.; Foreman, G. [GE Oil and Gas PII Pipeline Solutions, Stutensee (Germany)], email: geoff.foreman@ge.com

    2010-07-01

    The Centennial Pipeline System is operated by Marathon Pipe Line LLC. It is 754 miles long and carries liquid products from eastern Texas to southern Illinois. Most of it was constructed in 1951 for natural gas, but it was converted in 2001 for liquid product service. GE Oil and Gas conducted an ultrasonic phased array in-line inspection (ILI) survey of this pipeline, whose primary purpose was to detect and characterize stress corrosion cracking. A dig verification was performed in 2008 to increase the level of confidence in the detection and depth-sizing capabilities of this inspection method. This paper outlines of the USCD technology and experience and describes how the ILI survey results were validated, how the ILI data analysis was improved, and the impact on managing the integrity of the line section. Results indicate that the phased array technology approached a 90% certainty predicted depth with a tolerance of 1 mm at a 95% confidence level.

  12. Pitch-catch only ultrasonic fluid densitometer

    Science.gov (United States)

    Greenwood, M.S.; Harris, R.V.

    1999-03-23

    The present invention is an ultrasonic fluid densitometer that uses a material wedge and pitch-catch only ultrasonic transducers for transmitting and receiving ultrasonic signals internally reflected within the material wedge. Density of a fluid is determined by immersing the wedge into the fluid and measuring reflection of ultrasound at the wedge-fluid interface. 6 figs.

  13. Development of techniques for monitoring corrosion in Magnox plant

    International Nuclear Information System (INIS)

    Haines, N.F.; Whittle, I.; Wilson, R.

    1974-01-01

    Steel oxidation in Magnox reactors has led to the development of techniques for measuring oxide thicknesses. An account is given of the methods used by the CEGB for making non-destructive measurements of oxide coatings both in the laboratory and remotely in the core regions of reactors. Specific techniques include β back-scattering which is compared with conventional microscope or weight gain methods for particular applications. The laser corrosion monitor and an ultrasonic method are described and compared as in-reactor techniques. An eddy current method is being developed for reactor regions where access is extremely restricted. A discussion considers the effect of oxide form upon the response of the instruments. The necessary further work is described which establishes the usefulness of each instrument over a range of oxide thicknesses and steels of different physical properties. (author)

  14. Inspection of steel poles; ultrasonic testing of anchor ground rods and cathodic reactions : Corrosion detection : an emerging problem in buried steel structures

    Energy Technology Data Exchange (ETDEWEB)

    Pandey, A.K.; Randle, R.E.; Stewart, A.H. [EDM International Inc., Fort Collins, CO (United States)

    2002-07-01

    A typical inspection of steel utility poles routinely overlooks what is below ground, such as anchor rods, stub angles in lattice towers, and direct embedded steel poles. Stub angles are lap or butt spliced to the tower leg and extend several feet below ground line. A case study concerning stub angles (Oberst 1998) is discussed. An inspection of steel poles erected in 1929 revealed that 40 per cent of legs had complete loss of galvanizing, 10 per cent of legs had greater than 10 per cent loss of cross-section, and 2 per cent of legs had greater than 80 per cent loss of cross-section. All corrosion was found within one foot of ground line. A relatively new concept is direct embedded steel poles. An emerging problem concerns tree induced anchor rod corrosion. A corrosion technique for anchor rods was developed and has been commercially available for the past three years. Its effectiveness was verified at the Montana Power Company 500 kV Colstrip Project, where 3 anchor failures were detected in 1995 due to corrosion wastage. The rods are classified as being in good condition up to 10 per cent loss of cross-section, moderate corrosion for losses between 10 and 25 per cent, and excessive corrosion for losses greater than 25 per cent. The results obtained at the Montana Power Company indicated the technique was 98 per cent accurate. The authors discuss the capabilities and limitations of the technique. It was also applied for the Anchor Rod Inspection Project of the Georgia Power Company (GPC). The technique is evaluated in the laboratory, then optimized. Field prototypes are developed, followed by an evaluation at different test sites. figs.

  15. Corrosion/95 conference papers

    International Nuclear Information System (INIS)

    Anon.

    1995-01-01

    The papers in this conference represent the latest technological advances in corrosion control and prevention. The following subject areas are covered: cathodic protection in natural waters; materials for fossil fuel combustion and conversion systems; modern problems in atmospheric corrosion; innovative ideas for controlling the decaying infrastructure; deposits and their effects on corrosion in industry; volatile high temperature and non aqueous corrosion inhibitors; corrosion of light-weight and precoated metals for automotive application; refining industry corrosion; corrosion in pulp and paper industry; arctic/cold weather corrosion; materials selection for waste incinerators and associated equipment; corrosion measurement technology; environmental cracking of materials; advancing technology in the coating industry; corrosion in gas treating; green inhibition; recent advances in corrosion control of rail equipment; velocity effects and erosion corrosion in oil and gas production; marine corrosion; corrosion of materials in nuclear systems; underground corrosion control; corrosion in potable and industrial water systems in buildings and its impact on environmental compliance; deposit related boiler tube failures; boiler systems monitoring and control; recent developments and experiences in reactive metals; microbiologically influenced corrosion; corrosion and corrosion control for steel reinforced concrete; international symposium on the use of 12 and 13 Cr stainless steels in oil and gas production environments; subsea corrosion /erosion monitoring in production facilities; fiberglass reinforced pipe and tubulars in oilfield service; corrosion control technology in power transmission and distribution; mechanisms and methods of scale and deposit control; closing the loop -- results oriented cooling system monitoring and control; and minimization of aqueous discharge

  16. Investigation and evaluation of stress-corrosion cracking in piping of light water reactor plants

    International Nuclear Information System (INIS)

    1979-01-01

    In 1975, a Pipe Cracking Study Group, established by the United States Nuclear Regulatory Commission (USNRC), reviewed intergranular stress-corrosion cracking (IGSCC) in Bioling Water Reactors (BWRs) and issued a report. During 1978, IGSCC was reported for the first time in large-diameter piping (> 20 in.) in a BWR in Germany. This discovery, together with the reported questions concerning the interpretation of ultrasonic inspections, led to the activation of a new Pipe Crack Study Group (PCSG) by USNRC. The charter of the new PCSG was expanded: (1) to include review of potential for stress-corrosion cracking in Pressurized Water Reactors (PWRs) as well as BWRs, (2) to examine operating experience in foreign reactors relevant to IGSCC, and (3) to study five specific questions. The PCSG limited the scope of the study to BWR and PWR piping runs and safe ends attached to the reactor pressure vessel. Not considered were components such as the reactor pressure vessel, pumps, valves, steam generators, large steam turbines, etc. Throughout this report, as well as in the title, the safe ends are arbitrarily defined as piping

  17. Double-shell tank ultrasonic inspection plan. Revision 1

    International Nuclear Information System (INIS)

    Pfluger, D.C.

    1994-01-01

    The waste tank systems managed by the Tank Waste Remediation System Division of Westinghouse Hanford Company includes 28 large underground double-shell tanks (DST) used for storing hazardous radioactive waste. The ultrasonic (UT) inspection of these tanks is part of their required integrity assessment (WAC 1993) as described in the tank systems integrity assessment program plan (IAPP) (Pfluger 1994a) submitted to the Ecology Department of the State of Washington. Because these tanks hold radioactive waste and are located underground examinations and inspections must be done remotely from the tank annuli with specially designed equipment. This document describes the UT inspection system (DSTI system), the qualification of the equipment and procedures, field inspection readiness, DST inspections, and post-inspection activities. Although some of the equipment required development, the UT inspection technology itself is the commercially proven and available projection image scanning technique (P-scan). The final design verification of the DSTI system will be a performance test in the Hanford DST annulus mockup that includes the demonstration of detecting and sizing corrosion-induced flaws

  18. EUROCORR 2007 - The European corrosion congress - Progress by corrosion control. Book of Abstracts

    International Nuclear Information System (INIS)

    2007-01-01

    This book of abstracts contains lectures, workshops and posters which were held on the European Corrosion Congress 2007 in Freiburg (Germany). The main topics of the sessions and posters are: 1. Corrosion and scale inhibition; 2. Corrosion by hot gases and combustion products; 3. Nuclear corrosion; 4. Environment sensitive fracture; 5. Surface Science; 6. Physico-chemical methods of corrosion testing; 7. Marine corrosion; 8. Microbial corrosion; 9. Corrosion of steel in concrete; 10. Corrosion in oil and gas production; 11. Coatings; 12. Corrosion in the refinery industry; 13. Cathodic protection; 14. Automotive Corrosion; 15. Corrosion of polymer materials. The main topics of the workshops are: 1. High temperature corrosion in the chemical, refinery and petrochemical industries; 2. Bio-Tribocorrosion; 3. Stress corrosion cracking in nuclear power plants; 4. Corrosion monitoring in nuclear systems; 5. Cathodic protection for marine and offshore environments; 6. Self-healing properties of new surface treatments; 7. Bio-Tribocorrosion - Cost 533/Eureka-ENIWEP-Meeting; 8. Drinking water systems; 9. Heat exchangers for seawater cooling

  19. Under sodium ultrasonic imaging system for PFBR

    International Nuclear Information System (INIS)

    Patankar, V.H.; Lalwani, S.K.; Agashe, A.A.

    2014-01-01

    Under Sodium UltraSonic Scanner (USUSS) has been developed to detect the growth and protrusion of fuel sub-assemblies of PFBR, submerged in liquid sodium by using the ultrasonic imaging technique during reactor shut-down when liquid sodium is at 180 ℃. The imaging is carried out prior to every Fuel handling operation. Electronics Division, BARC has designed and developed an 8-Channel Ultrasonic Imaging System (UIS) which consists of 4 downward viewing and 4 side viewing ultrasonic transducers alongwith pulser-receiver, signal processing electronics hardware and software. An automated mechanical scanner developed by IGCAR houses sodium immersible transducers to image the fuel sub assemblies. The system has been successfully tested with dummy protruding and grown FSAs, submerged under liquid sodium. Such ultrasonic imaging systems are not available to India from international market. The USUSS developed indigenously has all the features available in similar systems developed by other countries. After every imaging campaign, the mechanical scanner containing ultrasonic transducers is stored in the Argon filled storage-pit. Before every campaign of USUSS, it is necessary to check the healthiness of the sodium immersible and contaminated ultrasonic transducers, as the under-sodium scanner is decontaminated once in five years. For this purpose, a novel Non Contact Ultrasonic Inspection System (NCUIS) has been designed and developed by Electronics Division, BARC to check the functionality of the high-temperature and contaminated transducers of USUSS, using air-coupled ultrasonic technique. (author)

  20. Ultrasonic Guided Wave Technology for Non-Invasive Assessment of Corrosion-Induced Damage in Piping for Pollution Prevention in DOD Fuel Storage Facilities

    Science.gov (United States)

    2011-08-01

    using a mixture of rock salt and tap water. A combination of lacquer and duct tape was used to mask the desired corrosion areas and to prevent excessive...Corrosion Measurements," NDT efT E International, Vol. 37, No.3, 2004, pp. 167-180. Demma, A, P. Cawley, M. Lowe and B. Pavlakovic, "The Effect of

  1. Ultrasonic Linear Motor with Two Independent Vibrations

    Science.gov (United States)

    Muneishi, Takeshi; Tomikawa, Yoshiro

    2004-09-01

    We propose a new structure of an ultrasonic linear motor in order to solve the problems of high-power ultrasonic linear motors that drive the XY-stage for electron beam equipment and to expand the application fields of the motor. We pay special attention to the following three points: (1) the vibration in two directions of the ultrasonic linear motor should not influence mutually each other, (2) the vibration in two directions should be divided into the stage traveling direction and the pressing direction of the ultrasonic linear motor, and (3) the rigidity of the stage traveling direction of the ultrasonic linear motor should be increased. As a result, the supporting method of ultrasonic linear motors is simplified. The efficiency of the motor is improved and temperature rise is reduced. The stage position drift is also improved.

  2. Pulsed ultrasonic stir welding method

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2013-01-01

    A method of performing ultrasonic stir welding uses a welding head assembly to include a plate and a rod passing through the plate. The rod is rotatable about a longitudinal axis thereof. In the method, the rod is rotated about its longitudinal axis during a welding operation. During the welding operation, a series of on-off ultrasonic pulses are applied to the rod such that they propagate parallel to the rod's longitudinal axis. At least a pulse rate associated with the on-off ultrasonic pulses is controlled.

  3. Ultrasonic tests. Pt. 2

    International Nuclear Information System (INIS)

    Goebbels, K.

    1980-01-01

    After a basic treatment of ultrasonic wave propagation, of the state-of-the-art methods and the technical background in the preceeding part, advanced ultrasonic NDT techniques are presented here. The discussion of new development includes - manipulation systems, - automation of ultrasonic testing methods, documentation and evaluation. In the middle of this part the main problem areas will be discussed: - detection of defects (e.g. in coarse grained structures and welds), - classification of defects (e.g. discrimination between crack-like and volumetric faults), - sizing of defects. Research in the field of acoustical holography, development of probes and phased arrays, electromagnetic acoustic transducers and signal enhancement are the main contributing parts to the report. (orig./RW)

  4. Application of CdZnTe Gamma-Ray Detector for Imaging Corrosion under Insulation

    International Nuclear Information System (INIS)

    Abdullah, J.; Yahya, R.

    2007-01-01

    Corrosion under insulation (CUI) on the external wall of steel pipes is a common problem in many types of industrial plants. This is mainly due to the presence of moisture or water in the insulation materials. This type of corrosion can cause failures in areas that are not normally of a primary concern to an inspection program. The failures are often the result of localised corrosion and not general wasting over a large area. These failures can tee catastrophic in nature or at least have an adverse economic effect in terms of downtime and repairs. There are a number of techniques used today for CUI investigations. The main ones are profile radiography, pulse eddy current, ultrasonic spot readings and insulation removal. A new system now available is portable Pipe-CUI-Profiler. The nucleonic system is based on dual-beam gamma-ray absorption technique using Cadmium Zinc Telluride (CdZnTe) semiconductor detectors. The Pipe-CUI-Profiler is designed to inspect pipes of internal diameter 50, 65, 80, 90, 100, 125 and 150 mm. Pipeline of these sizes with aluminium or thin steel sheathing, containing fibreglass or calcium silicate insulation to thickness of 25, 40 and 50 mm can be inspected. The system has proven to be a safe, fast and effective method of inspecting pipe in industrial plant operations. This paper describes the application of gamma-ray techniques and CdZnTe semiconductor detectors in the development of Pipe-CUI-Profiler for non-destructive imaging of corrosion under insulation of steel pipes. Some results of actual pipe testing in large-scale industrial plant will be presented

  5. Application of CdZnTe Gamma-Ray Detector for Imaging Corrosion under Insulation

    Science.gov (United States)

    Abdullah, J.; Yahya, R.

    2007-05-01

    Corrosion under insulation (CUI) on the external wall of steel pipes is a common problem in many types of industrial plants. This is mainly due to the presence of moisture or water in the insulation materials. This type of corrosion can cause failures in areas that are not normally of a primary concern to an inspection program. The failures are often the result of localised corrosion and not general wasting over a large area. These failures can tee catastrophic in nature or at least have an adverse economic effect in terms of downtime and repairs. There are a number of techniques used today for CUI investigations. The main ones are profile radiography, pulse eddy current, ultrasonic spot readings and insulation removal. A new system now available is portable Pipe-CUI-Profiler. The nucleonic system is based on dual-beam gamma-ray absorption technique using Cadmium Zinc Telluride (CdZnTe) semiconductor detectors. The Pipe-CUI-Profiler is designed to inspect pipes of internal diameter 50, 65, 80, 90, 100, 125 and 150 mm. Pipeline of these sizes with aluminium or thin steel sheathing, containing fibreglass or calcium silicate insulation to thickness of 25, 40 and 50 mm can be inspected. The system has proven to be a safe, fast and effective method of inspecting pipe in industrial plant operations. This paper describes the application of gamma-ray techniques and CdZnTe semiconductor detectors in the development of Pipe-CUI-Profiler for non-destructive imaging of corrosion under insulation of steel pipes. Some results of actual pipe testing in large-scale industrial plant will be presented.

  6. The state-of-the Art of the Established Conventional and Advanced NDE-Techniques and Procedures for Defect Detection and Sizing - Part D: application of ultrasonic techniques for the inspection of austenitic components

    International Nuclear Information System (INIS)

    Edelmann, X.

    1997-01-01

    Ultrasonic examination of austenitic welds is possible in many cases but special techniques have often to be applied. The 'Handbook on the Ultrasonic Examination of Austenitic Welds' of the International Institute of Welding gives advice how to devise procedures for the detection, location and evaluation of ultrasonic indications of weld defects. In most circumstances it is necessary to use angled longitudinal wave probes. Austenitic weld examination is more complex and more expensive than ferritic weld examination. Detection and characterization of intergranular stress corrosion cracking has been improved by special qualification programs of the EPRI NDE Center. Dissimilar Metal welds are difficult to examine. Techniques have been developed for detection of circumferential and axial defects. Cast stainless steel structures are in general still extremely difficult to examine as a recent round robin test of the PISC program has shown. Mechanized examination with adequate data acquisition processing and presentation techniques enables better interpretation of examination results. (author)

  7. Corrosion and stress corrosion cracking in supercritical water

    Science.gov (United States)

    Was, G. S.; Ampornrat, P.; Gupta, G.; Teysseyre, S.; West, E. A.; Allen, T. R.; Sridharan, K.; Tan, L.; Chen, Y.; Ren, X.; Pister, C.

    2007-09-01

    Supercritical water (SCW) has attracted increasing attention since SCW boiler power plants were implemented to increase the efficiency of fossil-based power plants. The SCW reactor (SCWR) design has been selected as one of the Generation IV reactor concepts because of its higher thermal efficiency and plant simplification as compared to current light water reactors (LWRs). Reactor operating conditions call for a core coolant temperature between 280 °C and 620 °C at a pressure of 25 MPa and maximum expected neutron damage levels to any replaceable or permanent core component of 15 dpa (thermal reactor design) and 100 dpa (fast reactor design). Irradiation-induced changes in microstructure (swelling, radiation-induced segregation (RIS), hardening, phase stability) and mechanical properties (strength, thermal and irradiation-induced creep, fatigue) are also major concerns. Throughout the core, corrosion, stress corrosion cracking, and the effect of irradiation on these degradation modes are critical issues. This paper reviews the current understanding of the response of candidate materials for SCWR systems, focusing on the corrosion and stress corrosion cracking response, and highlights the design trade-offs associated with certain alloy systems. Ferritic-martensitic steels generally have the best resistance to stress corrosion cracking, but suffer from the worst oxidation. Austenitic stainless steels and Ni-base alloys have better oxidation resistance but are more susceptible to stress corrosion cracking. The promise of grain boundary engineering and surface modification in addressing corrosion and stress corrosion cracking performance is discussed.

  8. Automated evaluation of ultrasonic indications. State of the art -development trends. Pt. 1

    International Nuclear Information System (INIS)

    Hansch, M.K.T.; Stegemann, D.

    1994-01-01

    Future requirements of reliability and reproducibility in quality assurance demand computer evaluation of defect indications. The ultrasonic method with its large field of applications and a high potential for automation provides all preconditions for fully automated inspection. The survey proposes several desirable hardware improvements, data acquisition requirements and software configurations. (orig.) [de

  9. Countermeasures to corrosion on water walls. Part 2; Aatgaerder mot eldstadskorrosion paa panntuber. Etapp 2

    Energy Technology Data Exchange (ETDEWEB)

    Storesund, Jan; Elger, Ragna; Nordling, Magnus; Viklund, Peter

    2011-01-15

    economically for a given situation. In the first phase of the present project a literature survey concerning water wall corrosion protection methods was carried out [1]. Advantages, disadvantages and possibilities by the use of refractories, composite tubes, thermal spraying, hybrid coatings and weld cladding were investigated. An experience survey of problems with and protection of, water wall corrosion in Swedish plants was conducted as well. In an experimental part of the project six different weld clad materials were tested in water walls of five different boilers, representing different types of operation and fuel data. The test materials consisted of some conventional and newly developed weld clads for high temperature corrosion. These trials gave many interesting results but the exposure time was only one year of operation. A second phase of the project has now been carried out. In this study the test materials has been service exposed for another year. In addition, the literature and the experience surveys have been updated. Literature survey: There are some recent developments of water wall corrosion protection methods. One way is to flame spray relatively thick layers onto water wall sections. Then these sections were heat treated by induction heating such as the spray layers sintered see Figure 0.1 below. The sinter material consisted of 15 % Cr, 4,3 % Si, 3.1 % B and 2,5% Mo which gave very high hardness, HV 815. Three years service exposure of test panels gave no significant corrosion at all whereas carbon steel tubes exposed at the same time corroded 1.5 mm. In addition, the output of the boiler increased as a result of flame spray + sintering method. The reason is that refractory, with lower heat transfer properties, otherwise should be the solution for the water wall corrosion

  10. Corrosion/96 conference papers

    International Nuclear Information System (INIS)

    Anon.

    1996-01-01

    Topics covered by this conference include: cathodic protection in natural waters; cleaning and repassivation of building HVAC systems; worldwide opportunities in flue gas desulfurization; advancements in materials technology for use in oil and gas service; fossil fuel combustion and conversion; technology of corrosion inhibitors; computers in corrosion control--modeling and information processing; recent experiences and advances of austenitic alloys; managing corrosion with plastics; corrosion measurement technology; corrosion inhibitors for concrete; refining industry; advances in corrosion control for rail and tank trailer equipment; CO 2 corrosion--mechanisms and control; microbiologically influenced corrosion; corrosion in nuclear systems; role of corrosion in boiler failures; effects of water reuse on monitoring and control technology in cooling water applications; methods and mechanisms of scale and deposit control; corrosion detection in petroleum production lines; underground corrosion control; environmental cracking--relating laboratory results and field behavior; corrosion control in reinforced concrete structures; corrosion and its control in aerospace and military hardware; injection and process addition facilities; progress reports on the results of reinspection of deaerators inspected or repaired per RP0590 criteria; near 100% volume solids coating technology and application methods; materials performance in high temperature environments containing halides; impact of toxicity studies on use of corrosion/scale inhibitors; mineral scale deposit control in oilfield related operations; corrosion in gas treating; marine corrosion; cold climate corrosion; corrosion in the pulp and paper industry; gaseous chlorine alternatives in cooling water systems; practical applications of ozone in recirculating cooling water systems; and water reuse in industry. Over 400 papers from this conference have been processed separately for inclusion on the data base

  11. Corrosion/94 conference papers

    International Nuclear Information System (INIS)

    Anon.

    1994-01-01

    The approximately 500 papers from this conference are divided into the following sections: Rail transit systems--stray current corrosion problems and control; Total quality in the coatings industry; Deterioration mechanisms of alloys at high temperatures--prevention and remediation; Research needs and new developments in oxygen scavengers; Computers in corrosion control--knowledge based system; Corrosion and corrosivity sensors; Corrosion and corrosion control of steel reinforced concrete structures; Microbiologically influenced corrosion; Practical applications in mitigating CO 2 corrosion; Mineral scale deposit control in oilfield-related operations; Corrosion of materials in nuclear systems; Testing nonmetallics for life prediction; Refinery industry corrosion; Underground corrosion control; Mechanisms and applications of deposit and scale control additives; Corrosion in power transmission and distribution systems; Corrosion inhibitor testing and field application in oil and gas systems; Decontamination technology; Ozone in cooling water applications, testing, and mechanisms; Corrosion of water and sewage treatment, collection, and distribution systems; Environmental cracking of materials; Metallurgy of oil and gas field equipment; Corrosion measurement technology; Duplex stainless steels in the chemical process industries; Corrosion in the pulp and paper industry; Advances in cooling water treatment; Marine corrosion; Performance of materials in environments applicable to fossil energy systems; Environmental degradation of and methods of protection for military and aerospace materials; Rail equipment corrosion; Cathodic protection in natural waters; Characterization of air pollution control system environments; and Deposit-related problems in industrial boilers. Papers have been processed separately for inclusion on the data base

  12. Detailed simulation of ultrasonic inspections

    International Nuclear Information System (INIS)

    Chaplin, K.R.; Douglas, S.R.; Dunford, D.

    1997-01-01

    Simulation of ultrasonic inspection of engineering components have been performed at the Chalk River Laboratories of AECL for over 10 years. The computer model, called EWE for Elastic Wave Equations, solves the Elastic Wave Equations using a novel finite difference scheme. It simulates the propagation of an ultrasonic wave from the transducer to a flaw, the scatter of waves from the flaw, and measurement of signals at a receive transducer. Regions of different materials, water and steel for example, can be simulated. In addition, regions with slightly different material properties from the parent material can be investigated. The two major types of output are displays of the ultrasonic waves inside the component and the corresponding A-scans. EPRI and other organizations have used ultrasonic models for: defining acceptable ultrasonic inspection procedures, designing and evaluating inspection techniques, and for quantifying inspection reliability. The EWE model has been applied to the inspection of large pipes in a nuclear plant, gas pipeline welds and steam generator tubes. Most recent work has dealt with the ultrasonic inspection of pressure tubes in CANDU reactors. Pressure tube inspections can reliably detect and size defects; however, there are improvements that can be made. For example, knowing the sharpness of a flaw-tip is crucial for fitness for service assessments. Computer modelling of the ultrasonic inspection of flaws with different root radius has suggested inspection techniques that provide flaw tip radius information. A preliminary investigation of these methods has been made in the laboratory. The basis for the model will be reviewed at the presentation. Then the results of computer simulations will be displayed on a PC using an interactive program that analyzes simulated A-scans. This software tool gives inspection staff direct access to the results of computer simulations. (author)

  13. A positioning and data logging system for surface geophysical surveys

    International Nuclear Information System (INIS)

    Nyquist, J.E.; Blair, M.S.

    1988-01-01

    The Ultrasonic Ranging and Data System (USRADS) developed at ORNL is being adapted to work with two commercially available geophysical instruments: a magnetometer and an EM31 terrain conductivity meter. Geophysical surveys have proven an important preliminary step in investigating hazardous waste sites. Magnetometers and terrain conductivity meters are used to locate buried drums, trenches, conductive contaminant plumes and map regional changes in geology. About half the field time of a typical geophysical investigation is spent surveying the position of the grid points at which the measurements will be made. Additional time is lost and errors may be made recording instrument values in field notebooks and transcribing the data to a computer. Developed for gamma radiation surveys, the USRAD system keeps track of the surveyor's position automatically by triangulating on an ultrasonic transmitter carried in a backpack. The backpack also contains a radio transmitter that sends the instrument's reading coincident with the ultrasonic pulse. The surveyor's position and the instrument's reading are recorded by a portable computer which can plot the data to check the survey's progress. Electronic files are stored in a form compatible with AutoCAD to speed report writing. 7 refs., 3 figs

  14. The effects of ultrasonic solidification on aluminum

    OpenAIRE

    Đorđević Slavko 1

    2003-01-01

    The effect of ultrasound on characteristics of solidified aluminum was shown. An ultrasonic head and ultrasonic system for modification was designed and applied to the crystallizing aluminum melt. The ultrasonic generator allows power of 50-500 W, amplitude of oscillations 10-100 um.m and the operating frequency of 25 kHz. Ultrasonic modification was done by ultrasound introduced from above into the melt. Microstructure photographs show decreasing of the grain size more than five times.

  15. The effects of ultrasonic solidification on aluminum

    Directory of Open Access Journals (Sweden)

    Đorđević Slavko 1

    2003-01-01

    Full Text Available The effect of ultrasound on characteristics of solidified aluminum was shown. An ultrasonic head and ultrasonic system for modification was designed and applied to the crystallizing aluminum melt. The ultrasonic generator allows power of 50-500 W, amplitude of oscillations 10-100 um.m and the operating frequency of 25 kHz. Ultrasonic modification was done by ultrasound introduced from above into the melt. Microstructure photographs show decreasing of the grain size more than five times.

  16. Case studies in ultrasonic testing

    International Nuclear Information System (INIS)

    Prasad, V.; Satheesh, C.; Varde, P.V.

    2015-01-01

    Ultrasonic testing is widely used Non Destructive Testing (NDT) method and forms the essential part of In-service inspection programme of nuclear reactors. Main application of ultrasonic testing is for volumetric scanning of weld joints followed by thickness gauging of pipelines and pressure vessels. Research reactor Dhruva has completed the first In Service Inspection programme in which about 325 weld joints have been volumetrically scanned, in addition to thickness gauging of 300 meters of pipe lines of various sizes and about 24 nos of pressure vessels. Ultrasonic testing is also used for level measurements, distance measurements and cleaning and decontamination of tools. Two case studies are brought out in this paper in which ultrasonic testing is used successfully for identification of butterfly valve opening status and extent of choking in pipe lines in Dhruva reactor systems

  17. Internal ultrasonic inspection of flexible pipe

    Energy Technology Data Exchange (ETDEWEB)

    Baltzersen, O. (IKU Petroleumsforskning A/S, Trondheim (Norway) Norwegian Inst. of Tech., Trondheim (Norway). Div. of Petroleum Engineering and Applied Geophysics); Waag, T.I. (IKU Petroleumsforskning A/S, Trondheim (Norway))

    1993-10-01

    Methods for internal ultrasonic inspection of flexible pipe have been investigated through experiments with a short sample of Coflexip pipe. Ultrasonic backscatter methods using normal and non-normal incidence have been used for qualitative high contrast ultrasonic imaging of the inner surface of the pipe. Analysis of the internal cross-section has been performed based on the use of a non-contact ultrasonic caliper, and processing procedures which enable calculation of, and compensation for, eccentricity of the tool in the pipe. The methods developed can be used to quantitatively estimate the thickness of the internal carcass, and perform high resolution topographic mapping of the inner surface. (Author)

  18. Stresses in ultrasonically assisted bone cutting

    International Nuclear Information System (INIS)

    Alam, K; Mitrofanov, A V; Silberschmidt, V V; Baeker, M

    2009-01-01

    Bone cutting is a frequently used procedure in the orthopaedic surgery. Modern cutting techniques, such as ultrasonic assisted drilling, enable surgeons to perform precision operations in facial and spinal surgeries. Advanced understanding of the mechanics of bone cutting assisted by ultrasonic vibration is required to minimise bone fractures and to optimise the technique performance. The paper presents results of finite element simulations on ultrasonic and conventional bone cutting analysing the effects of ultrasonic vibration on cutting forces and stress distribution. The developed model is used to study the effects of cutting and vibration parameters (e.g. amplitude and frequency) on the stress distributions in the cutting region.

  19. The Design Of The Ultrasonic Nondestructive Testing System Based On The EMAT

    Directory of Open Access Journals (Sweden)

    Cheng Huan Xin

    2016-01-01

    Full Text Available This paper introduces a kind of based on the electromagnetic acoustic transducer (EMAT metal pipeline detection system, fusion of two dimensional orientation, shape unique technological innovation, implementation of various metal pipe wall corrosion situation of rapid, accurate, fully automated non-destructive testing.In the aspect of hardware design, single-chip microcomputer control was achieved by C language programming the launch of the pulse signal. Pulse signal was sent to launch circuit, ultrasonic signal. Design of preamplifier, controllable gain amplifier two-stage amplifier circuit for receiving signal is amplified. Including data acquisition circuit detection circuit and A/D conversion circuit, single chip microcomputer and the LabVIEW platform via A serial port communication agreement. In the aspect of software design, the design of the EMAT pipe nondestructive testing system based on LabVIEW human-computer interaction interface.

  20. Ultrasonic imaging of projected components of PFBR

    Energy Technology Data Exchange (ETDEWEB)

    Sylvia, J.I., E-mail: sylvia@igcar.gov.in [Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, Tamil Nadu (India); Jeyan, M.R.; Anbucheliyan, M.; Asokane, C.; Babu, V. Rajan; Babu, B.; Rajan, K.K.; Velusamy, K.; Jayakumar, T. [Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, Tamil Nadu (India)

    2013-05-15

    Highlights: ► Under sodium ultrasonic scanner in PFBR is for detecting protruding objects. ► Feasibility study for detecting Absorber rods and its drive mechanisms. ► Developed in-house PC based ultrasonic imaging system. ► Different case studies were carried out on simulated ARDM's. ► Implemented the experimental results to PFBR application. -- Abstract: The 500 MWe, sodium cooled, Prototype Fast Breeder Reactor (PFBR) is under advanced stage of construction at Kalpakkam in India. Opacity of sodium restricts visual inspection of components immersed in sodium by optical means. Ultrasonic wave passes through sodium hence ultrasonic techniques using under sodium ultrasonic scanners are developed to obtain under sodium images. The main objective of such an Under Sodium Ultrasonic Scanner (USUSS) for Prototype Fast Breeder Reactor (PFBR) is to detect and ensure that no core Sub Assembly (SA) or Absorber Rod or its Drive Mechanism is protruded in the above core plenum before starting the fuel handling operation. Hence, it is necessary to detect and locate the object, if it is protruding the above core plenum. To study the feasibility of detecting the absorber rods and their drive mechanisms using direct ultrasonic imaging technique, experiments were carried out for different orientations and profiles of the projected components in a 5 m diameter water tank. The in-house developed PC based ultrasonic scanning system is used for acquisition and analysis of data. The pseudo three dimensional color images obtained are discussed and the results are applicable for PFBR. This paper gives the details of the features of the absorber rods and their drive mechanisms, their orientation in the reactor core, experimental setup, PC based ultrasonic scanning system, ultrasonic images and the discussion on the results.

  1. Fundamentals of ultrasonic phased arrays

    CERN Document Server

    Schmerr, Lester W

    2014-01-01

    This book describes in detail the physical and mathematical foundations of ultrasonic phased array measurements.?The book uses linear systems theory to develop a comprehensive model of the signals and images that can be formed with phased arrays. Engineers working in the field of ultrasonic nondestructive evaluation (NDE) will find in this approach a wealth of information on how to design, optimize and interpret ultrasonic inspections with phased arrays. The fundamentals and models described in the book will also be of significant interest to other fields, including the medical ultrasound and

  2. Laboratory ultrasonic pulse velocity logging for determination of elastic properties from rock core

    Science.gov (United States)

    Blacklock, Natalie Erin

    During the development of deep underground excavations spalling and rockbursting have been recognized as significant mechanisms of violent brittle failure. In order to predict whether violent brittle failure will occur, it is important to identify the location of stiffness transitions that are associated with geologic structure. One approach to identify the effect of geologic structures is to apply borehole geophysical tools ahead of the tunnel advance. Stiffness transitions can be identified using mechanical property analysis surveys that combine acoustic velocity and density data to calculate acoustic estimates of elastic moduli. However, logistical concerns arise since the approach must be conducted at the advancing tunnel face. As a result, borehole mechanical property analyses are rarely used. Within this context, laboratory ultrasonic pulse velocity testing has been proposed as a potential alternative to borehole mechanical property analysis since moving the analysis to the laboratory would remove logistical constraints and improve safety for the evaluators. In addition to the traditional method of conducting velocity testing along the core axis, two new methodologies for point-focused testing were developed across the core diameter, and indirectly along intact lengths of drill core. The indirect test procedure was implemented in a continuous ultrasonic velocity test program along 573m of drill core to identify key geologic structures that generated transitions in ultrasonic elastic moduli. The test program was successful at identifying the location of geologic contacts, igneous intrusions, faults and shear structures. Ultrasonic values of Young's modulus and bulk modulus were determined at locations of significant velocity transitions to examine the potential for energy storage and energy release. Comparison of results from different ultrasonic velocity test configurations determined that the indirect test configuration provided underestimates for values of

  3. Corrosion technology. V. 1

    International Nuclear Information System (INIS)

    Khan, I.H.

    1989-01-01

    This book has been produced for dissemination of information on corrosion technology, corrosion hazards and its control. Chapter one of this book presents an overall view of the subject and chapter 2-5 deals with electrochemical basics, types of corrosion, pourbaix diagrams and form of corrosion. The author explains polarization/kinetics of corrosion, passivity, aqueous corrosion and corrosion testing and monitoring in 6-11 chapters. The author hopes it will provide incentive to all those interested in the corrosion technology. (A.B.)

  4. Method and apparatus to characterize ultrasonically reflective contrast agents

    Science.gov (United States)

    Pretlow, Robert A., III (Inventor)

    1993-01-01

    A method and apparatus for characterizing the time and frequency response of an ultrasonically reflective contrast agent is disclosed. An ultrasonically reflective contrast agent is injected, under constant pressure, into a fluid flowing through a pump flow circuit. The fluid and the ultrasonically reflective contrast agent are uniformly mixed in a mixing chamber, and the uniform mixture is passed through a contrast agent chamber. The contrast agent chamber is acoustically and axially interposed between an ultrasonic transducer chamber and an acoustic isolation chamber. A pulse of ultrasonic energy is transmitted into the contrast agent chamber from the ultrasonic transducer chamber. An echo waveform is received from the ultrasonically reflective contrast agent, and it is analyzed to determine the time and frequency response of the ultrasonically reflective contrast agent.

  5. Characterization of the corrosion behavior of the carbon steel liner in Hanford Site single-shell tanks

    International Nuclear Information System (INIS)

    Anantatmula, R.P.; Schwenk, E.B.; Danielson, M.J.

    1994-06-01

    Six safety initiatives have been identified for accelerating the resolution of waste tank safety issues and closure of unreviewed safety questions. Safety Initiative 5 is to reduce safety and environmental risk from tank leaks. Item d of Safety Initiative 5 is to complete corrosion studies of single-shell tanks to determine failure mechanisms and corrosion control options to minimize further degradation by June 1994. This report has been prepared to fulfill Safety Initiative 5, Item d. The corrosion mechanisms that apply to Hanford Site single-shell tanks are stress corrosion cracking, pitting/crevice corrosion, uniform corrosion, hydrogen embrittlement, and microbiologically influenced corrosion. The corrosion data relevant to the single-shell tanks dates back three decades, when results were obtained from in-situ corrosion coupons in a few single-shell tanks. Since that time there have been intertank transfers, evaporation, and chemical alterations of the waste. These activities have changed the character and the present composition of the waste is not well characterized. All conclusions and recommendations are made in the absence of relevant laboratory experimental data and tank inspection data. The report attempts to identify the failure mechanisms by a literature survey of carbon steel data in environments similar to the single-shell tank wastes, and by a review of the work performed at the Savannah River Site where similar wastes are stored in similar carbon steel tanks. Based on these surveys, and in the absence of data specific to Hanford single-shell tanks, it may be concluded that the single-shell tanks identified as leakers failed primarily by stress corrosion cracking due to the presence of high nitrate/low hydroxide wastes and residual stresses. In addition, some failures may be attributed to pitting under crevices in low hydroxide locations

  6. Improvement of Ultrasonic Distance Measuring System

    Directory of Open Access Journals (Sweden)

    Jiang Yu

    2018-01-01

    Full Text Available This paper mainly introduces a kind of ultrasonic distance measuring system with AT89C51 single chip as the core component. The paper expounds the principle of ultrasonic sensor and ultrasonic ranging, hardware circuit and software program, and the results of experiment and analysis.The hardware circuit based on SCM, the software design adopts the advanced microcontroller programming language.The amplitude of the received signal and the time of ultrasonic propagation are regulated by closed loop control. [1,2]The double closed loop control technology for amplitude and time improves the measuring accuracy of the instrument. The experimental results show that greatly improves the measurement accuracy of the system.

  7. On-line monitoring system development for single-phase flow accelerated corrosion

    International Nuclear Information System (INIS)

    Lee, Na Young; Lee, Seung Gi; Ryu, Kyung Ha; Hwang, Il Soon

    2007-01-01

    Aged nuclear piping has been reported to undergo corrosion-induced accelerated failures, often without giving signatures to current inspection campaigns. Therefore, we need diverse sensors which can cover a wide area in an on-line application. We suggest an integrated approach to monitor the flow accelerated corrosion (FAC) susceptible piping. Since FAC is a combined phenomenon, we need to monitor as many parameters as possible and that cover wide area, since we do not know where the FAC occurs. For this purpose, we introduce the wearing rate model which focuses on the electrochemical parameters. Using this model, we can predict the wearing rate and then compare testing results. Through analysis we identified feasibility and then developed electrochemical sensors for high temperature application; we also introduced a mechanical monitoring system which is still under development. To support the validation of the monitored results, we adopted high temperature ultrasonic transducer (UT), which shows good resolution in the testing environment. As such, all the monitored results can be compared in terms of thickness. Our validation tests demonstrated the feasibility of sensors. To support direct thickness measurement for a wide-area, the direct current potential drop (DCPD) method will be researched to integrate into the developed framework

  8. Erosion and erosion-corrosion

    International Nuclear Information System (INIS)

    Isomoto, Yoshinori

    2008-01-01

    It is very difficult to interpret the technical term of erosion-corrosion' which is sometimes encountered in piping systems of power plants, because of complicated mechanisms and several confusing definitions of erosion-corrosion phenomena. 'FAC (flow accelerated corrosion)' is recently introduced as wall thinning of materials in power plant systems, as a representative of 'erosion-corrosion'. FAC is, however, not necessarily well understood and compared with erosion-corrosion. This paper describes firstly the origin, definition and fundamental understandings of erosion and erosion-corrosion, in order to reconsider and reconfirm the phenomena of erosion, erosion-corrosion and FAC. Next, typical mapping of erosion, corrosion, erosion-corrosion and FAC are introduced in flow velocity and environmental corrosiveness axes. The concept of damage rate in erosion-corrosion is finally discussed, connecting dissolution rate, mass transfer of metal ions in a metal oxide film and film growth. (author)

  9. Cause Analysis of Flow Accelerated Corrosion and Erosion-Corrosion Cases in Korea Nuclear Power Plants

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Y. S.; Lee, S. H. [Korea Hydro and Nuclear Power Co., Ltd., Gyeongju (Korea, Republic of); Hwang, K. M. [KEPCO Engineering and Construction Company, Gimcheon (Korea, Republic of)

    2016-08-15

    Significant piping wall thinning caused by Flow-Accelerated Corrosion (FAC) and Erosion-Corrosion (EC) continues to occur, even after the Mihama Power Station unit 3 secondary pipe rupture in 2004, in which workers were seriously injured or died. Nuclear power plants in many countries have experienced FAC and EC-related cases in steam cycle piping systems. Korea has also experienced piping wall thinning cases including thinning in the downstream straight pipe of a check valve in a feedwater pump line, the downstream elbow of a control valve in a feedwater flow control line, and failure of the straight pipe downstream of an orifice in an auxiliary steam return line. Cause analyses were performed by reviewing thickness data using Ultrasonic Techniques (UT) and, Scanning Electron Microscope (SEM) images for the failed pipe, and numerical simulation results for FAC and EC cases in Korea Nuclear Power Plants. It was concluded that the main cause of wall thinning for the downstream pipe of a check valve is FAC caused by water vortex flow due to the internal flow shape of a check valve, the main cause of wall thinning for the downstream elbow of a control valve is FAC caused by a thickness difference with the upstream pipe, and the main cause of wall thinning for the downstream pipe of an orifice is FAC and EC caused by liquid droplets and vortex flow. In order to investigate more cases, additional analyses were performed with the review of a lot of thickness data for inspected pipes. The results showed that pipe wall thinning was also affected by the operating condition of upstream equipment. Management of FAC and EC based on these cases will focus on the downstream piping of abnormal or unusual operated equipment.

  10. Ultrasonic propulsion of kidney stones.

    Science.gov (United States)

    May, Philip C; Bailey, Michael R; Harper, Jonathan D

    2016-05-01

    Ultrasonic propulsion is a novel technique that uses short bursts of focused ultrasonic pulses to reposition stones transcutaneously within the renal collecting system and ureter. The purpose of this review is to discuss the initial testing of effectiveness and safety, directions for refinement of technique and technology, and opinions on clinical application. Preclinical studies with a range of probes, interfaces, and outputs have demonstrated feasibility and consistent safety of ultrasonic propulsion with room for increased outputs and refinement toward specific applications. Ultrasonic propulsion was used painlessly and without adverse events to reposition stones in 14 of 15 human study participants without restrictions on patient size, stone size, or stone location. The initial feasibility study showed applicability in a range of clinically relevant situations, including facilitating passage of residual fragments following ureteroscopy or shock wave lithotripsy, moving a large stone at the ureteropelvic junction with relief of pain, and differentiating large stones from a collection of small fragments. Ultrasonic propulsion shows promise as an office-based system for transcutaneously repositioning kidney stones. Potential applications include facilitating expulsion of residual fragments following ureteroscopy or shock wave lithotripsy, repositioning stones prior to treatment, and repositioning obstructing ureteropelvic junction stones into the kidney to alleviate acute renal colic.

  11. Accelerated Corrosion Testing

    Science.gov (United States)

    1982-12-01

    Treaty Organization, Brussels, 1971), p. 449. 14. D. 0. Sprowls, T. J. Summerson, G. M. Ugianski, S. G. Epstein, and H. L. Craig , Jr., in Stress...National Association of Corrosion Engineers Houston, TX, 1972). 22. H. L. Craig , Jr. (ed.), Stress Corrosion-New Approaches, ASTM-STP- 610 (American...62. M. Hishida and H. Nakada, Corrosion 33 (11) 403 (1977). b3. D. C. Deegan and B. E. Wilde, Corrosion 34 (6), 19 (1978). 64. S. Orman, Corrosion Sci

  12. Corrosion degradation of materials in nuclear reactors and its control

    International Nuclear Information System (INIS)

    Kain, Vivekanand

    2016-01-01

    As in every industry, nuclear industry also faces the challenge of corrosion degradation due to the exposure of the materials to the working environment. The aggressiveness of the environment is enhanced by the presence of radiation and high temperature and high-pressure environment. Radiation has influence on both the materials (changes in microstructure and microchemistry) and the aqueous environment (radiolysis producing oxidizing conditions). A survey of all the light water reactors in the world showed that stress corrosion cracking (SCC) and flow accelerated corrosion (FAC) account for more than two third of all the corrosion degradation cases. This paper visits these two forms of corrosion in nuclear power plants and illustrates cases from Indian nuclear power plants. Remedial measures against these two forms of corrosion that are possible to be employed and the actual measures employed in Indian nuclear power plants are discussed. Key features of SCC in different types of nuclear power plants are discussed. Main reasons for irradiation assisted stress corrosion cracking (IASCC) are presented and discussed. The signature patterns of single and dual phase FAC captured from components replaced from Indian nuclear power plants are presented. The development of a correlation between the scallop size and rate of single phase FAC - based on the database developed in Indian nuclear power plants is presented. Based on these two forms of degradation in nuclear reactors, design of materials that would resist these forms of degradation is presented. (author)

  13. Ultrasonic inspection of the Calder Hall and Chaplecross reactor pressure vessels

    International Nuclear Information System (INIS)

    Pennick, A.M.

    1993-01-01

    This paper describes the ultrasonic inspection surveys that have recently been carried out on the Calder Hall and Chapelcross Magnox steel reactor pressure vessels. The development of the inspection system, which is based on the Rediman manipulator and uses the Sonomatic Zipscan equipment and Time-of-Flight diffraction techniques is discussed. The inspection results are presented and compared with the original inspection findings and limiting crack sizes. (author)

  14. Experiencies of corrosion and corrosion protection in seawater-cooling systems in the Nordic countries

    International Nuclear Information System (INIS)

    Henriksson, S.

    1984-10-01

    This report summarizes the experience of the corrosion resistance of pumps, heat exchangers, valves, and pipings in different seawater-cooling system. For pumps and heat exchangers the experience has been so extensive that a clear picture of todays status can be given. Owing to more scanty data concerning valves and pipes the survey of the corrosion in these components is less well substantiated. The most common pumps in the cooling systems of power stations are vertically extended shaft pumps. To counteract corrosion on column and casing with organic surface coating and on stainless steel shafts and impellers under shutdown conditions, these should be provided with internal and external cathodic protection. The experience of tin and aluminium bronzes in impellers and shafts in such pumps has been so poor - erosion and cavitaion damage - that a change has usually been made to preferentially ferritic-austenitic Mo-alloyd stainless steels. The combination of stainless steel/Ni-Resist 2 D has been found unsatisfactory owing to the occurrence of galvanic corrosion on the latter material. For heat exchangers, titanium has proved to be far and away the best choice. In the optimal blanket solution for a titanium heat exchangers the tubes are seal-welded to tube sheets of explosion-bonded titanium clad steel. For retubing of old condensers a similar procedure with tubes of high-alloy stainless steel in tube sheets of stainless clad steel is of economic interest. The effect of chlorination of the cooling water, however, remains to be clarified before such a procedure can be unreservedly recommended. Pipings of rubber-lined carbon steel or with thick coatings of solvent-free opoxy resin have shown very good corrosion resistance. Tar-epoxy-resin-coated pipes, however, should usually be provided with internal cathodic protection. Cement-lined carbon steel pipes are used with varying results in the offshore industry. Recently, however, pipes of the high slloy stainless steel

  15. Concrete cover cracking with reinforcement corrosion of RC beam during chloride-induced corrosion process

    International Nuclear Information System (INIS)

    Zhang Ruijin; Castel, Arnaud; Francois, Raoul

    2010-01-01

    This paper deals with the evolution of the corrosion pattern based on two beams corroded by 14 years (beam B1CL1) and 23 years (beam B2CL1) of conservation in a chloride environment. The experimental results indicate that, at the cracking initiation stage and the first stage of cracking propagation, localized corrosion due to chloride ingress is the predominant corrosion pattern and pitting corrosion is the main factor that influences the cracking process. As corrosion cracking increases, general corrosion develops rapidly and gradually becomes predominant in the second stage of cracking propagation. A comparison between existing models and experimental results illustrates that, although Vidal et al.'s model can better predict the reinforcement corrosion of beam B1CL1 under localized corrosion, it cannot predict the corrosion of beam B2CL1 under general corrosion. Also, Rodriguez's model, derived from the general corrosion due to electrically accelerated corrosion experiments, cannot match natural chloride corrosion irrespective of whether corrosion is localized or general. Thus, for natural general corrosion in the second stage of cracking propagation, a new model based on the parameter of average steel cross-section loss is put forward to predict steel corrosion from corrosion cracking.

  16. Study on electrical impedance matching for broadband ultrasonic transducer

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Geon Woo [University of Science and Technology, Daejeon (Korea, Republic of); Kim, Ki Bok [Korea Research Institute of Standards and Science, Center for Safety Measurement, Daejeon (Korea, Republic of); Baek, Kwang Sae [Elache Co., Busan (Korea, Republic of)

    2017-02-15

    Ultrasonic transducers with high resolution and resonant frequency are required to detect small defects (less than hundreds of μm) by ultrasonic testing. The resonance frequency and resolution of an ultrasonic transducer are closely related to the thickness of piezo-electric materials, backing materials, and the electric impedance matching technique. Among these factors, electrical impedance matching plays an important role because it can reduce the loss and reflection of ultrasonic energy differences in electrical impedance between an ultrasonic transducer and an ultrasonic defects detecting system. An LC matching circuit is the most frequently used electric matching method. It is necessary for the electrical impedance of an ultrasonic transducer to correspond to approximately 50 Ω to compensate the difference in electrical impedance between both connections. In this study, a 15 MHz immersion ultrasonic transducer was fabricated and an LC electrical impedance circuit was applied to that for having broad-band frequency characteristic.

  17. Ultrasonic inspection of austenitic welds

    International Nuclear Information System (INIS)

    Baikie, B.L.; Wagg, A.R.; Whittle, M.J.; Yapp, D.

    1976-01-01

    Optical and X-ray metallography combined with ultrasonic testing by compression waves was used for inspection of stainless steel weld metal produced by three different welding techniques. X-ray diffraction showed that each weld possessed a characteristic fibre textured structure which was shown by optical microscopy to be parallel to columnar grain boundaries. Metallographic evidence suggested that the development of fibre texture is due to the mechanism of competitive growth. From observations made as a result of optical metallographic examination the orientation of the fibre axis could be predicted if the weld geometry and welding procedure were known. Ultrasonic velocity and attenuation measurements as a continuous function of grain orientation, made on cylinders machined from weld samples, showed that attenuation was strongly orientation dependent. It was concluded that the sensitivity of ultrasonic inspection to small defects is unlikely to be as high for austenitic welds as for ferritic even when transmission is improved by modifying the welding procedure to improve the ultrasonic transmission. (U.K.)

  18. What can be done about corrosion in submersible pumps?

    Energy Technology Data Exchange (ETDEWEB)

    Minett, S.

    2000-09-01

    Useful advice and a survey of materials and techniques which can help counter corrosion risks in submersible pumps are provided. The greatest risk of corrosion is caused by sea water, hydrochloric acid, certain types of solvents, hydrogen sulphide, liquids with a high copper content, bases with a high pH value and certain liquids containing a mixture of acids. Counteractive strategies suggested include using a corrosion resistant material such as stainless steel, or other resistant coatings and materials for particular components that are exposed to high corrosion risks. Most submersible pumps are made of cast iron which should present no corrosion problems in normal domestic use. In mining and construction applications aluminum submersibles are common, which is resistant to a pH value of about 8. The use of stainless steel is recommended as the main material in submersible pumps when used for pumping acidic liquids, and when purity of the liquid pumped is of prime consideration. Coatings and anodes on conventional cast iron pumps are a less expensive and more flexible alternative against salt water corrosion. Among coatings epoxy coating is the most widely used. Zinc anodes are used in conjunction with epoxy coatings, which by setting up a micro current by contact with the cast iron prevent corrosion of areas of the cast iron that may be exposed as a result of post-production scratching. By being sacrificially corroded, the zinc anodes thus significantly extend the life of a coated pump. Impressed current from an external power source, is an effective, but more expensive alternative to the implanted anode method. Using resistant materials such as nitrile rubber, fluoro-carbon rubber, corrosion resistant cemented carbide, or chlorinated rubber for various components (rotating shaft seals, rubber 'O' rings, cable sheathing, etc) are other alternatives that may be depending on the application and the degree of exposure.

  19. Rail inspection using noncontact laser ultrasonics

    International Nuclear Information System (INIS)

    Kim, Nak Hyeon; Sohn, Hoon; Han, Soon Woo

    2012-01-01

    In this study, a noncontact laser ultrasonic system is proposed for rail defect detection. An Nd Yag pulse laser is used for generation of ultrasonic waves, and the corresponding ultrasonic responses are measured by a laser Doppler vibrometer. For the detection of rail surface damages, the shape of the excitation laser beam is transformed into a line. On the other hand, a point source laser beam is used for the inspection of defects inside a rail head. Then, the interactions of propagating ultrasonic waves with defects are examined using actual rail specimens. Amplitude attenuation was mainly observed for a surface crack, and reflections were most noticeable from an internal damage. Finally, opportunities and challenges associated with real time rail inspection from a high speed train are discussed

  20. Humid-air and aqueous corrosion models for corrosion-allowance barrier material

    International Nuclear Information System (INIS)

    Lee, J.H.; Atkins, J.E.; Andrews, R.W.

    1995-01-01

    Humid-air and aqueous general and pitting corrosion models (including their uncertainties) for the carbon steel outer containment barrier were developed using the corrosion data from literature for a suite of cast irons and carbon steels which have similar corrosion behaviors to the outer barrier material. The corrosion data include the potential effects of various chemical species present in the testing environments. The atmospheric corrosion data also embed any effects of cyclic wetting and drying and salts that may form on the corroding specimen surface. The humid-air and aqueous general corrosion models are consistent in that the predicted humid-air general corrosion rates at relative humidities between 85 and 100% RH are close to the predicted aqueous general corrosion rates. Using the expected values of the model parameters, the model predicts that aqueous pitting corrosion is the most likely failure mode for the carbon steel outer barrier, and an earliest failure (or initial pit penetration) of the 100-mm thick barrier may occur as early as about 500 years if it is exposed continuously to an aqueous condition at between 60 and 70 degrees C

  1. Ultrasonic characterization of yogurt fermentation process

    OpenAIRE

    IZBAIM , DRIS; FAIZ , BOUAZZA; MOUDDEN , ALI; MALAININE , MOHAMED; ABOUDAOUD , Idriss

    2012-01-01

    International audience; The objective of this work is to characterize the fermentation of yogurt based on an ultrasonic technique. Conventionally, the acidity of the yogurt is measured by a pH meter to determine the progress of fermentation. However, the pH meter should be cleaned and calibrated for each measurement and, therefore, this method is not practical. In this regard, ultrasonic techniques are fast, non-invasive and inexpensive. The measurement of ultrasonic parameters such as amplit...

  2. Ultrasonic Characterization of Superhard Material: Osmium Diboride

    International Nuclear Information System (INIS)

    Yadawa, P K

    2012-01-01

    Higher order elastic constants have been calculated in hexagonal structured superhard material OsB 2 at room temperature following the interaction potential model. The temperature variation of the ultrasonic velocities is evaluated along different angles with unique axis of the crystal using the second order elastic constants. The ultrasonic velocity decreases with the temperature along particular orientation with the unique axis. Temperature variation of the thermal relaxation time and Debye average velocities are also calculated along the same orientation. The temperature dependency of the ultrasonic properties is discussed in correlation with elastic, thermal and electrical properties. It has been found that the thermal conductivity is the main contributor to the behaviour of ultrasonic attenuation as a function of temperature and the responsible cause of attenuation is phonon-phonon interaction. The mechanical properties of OsB 2 at low temperature are better than at high temperature, because at low temperature it has low ultrasonic velocity and ultrasonic attenuation. Superhard material OsB 2 has many industrial applications, such as abrasives, cutting tools and hard coatings.

  3. Quantitative measures of corrosion and prevention: application to corrosion in agriculture

    NARCIS (Netherlands)

    Schouten, J.C.; Gellings, P.J.

    1987-01-01

    The corrosion protection factor (c.p.f.) and the corrosion condition (c.c.) are simple instruments for the study and evaluation of the contribution and efficiency of several methods of corrosion prevention and control. The application of c.p.f. and c.c. to corrosion and prevention in agriculture in

  4. Evaluation of corrosive behavior of SAE 5155 by corrosion environment

    International Nuclear Information System (INIS)

    An, Jae Pil; Park, Keyung Dong

    2005-01-01

    In this study, the influence of shot peening and corrosive condition for corrosion property was investigated on immersed in 3.5% NaCl, 10% HNO 3 + 3% HF, 6% FeCl 3 . The immersion test was performed on two kinds of specimen. The immersion periods was performed 30days. Corrosion potential, weight loss were investigated from experimental results. From test results, the effect of shot peening on the corrosion was evaluated

  5. Studies on Section XI ultrasonic repeatability

    International Nuclear Information System (INIS)

    Jamison, T.D.; McDearman, W.R.

    1981-05-01

    A block representative of a nuclear component has been welded containing intentional defects. Acoustic emission data taken during the welding correlate well with ultrasonic data. Repetitive ultrasonic examinations have been performed by skilled operators using a procedure based on that desribed in ASME Section XI. These examinations were performed by different examination teams using different ultrasonic equipment in such a manner that the effects on the repeatability of the ultrasonic test method caused by the operator and by the use of different equipment could be estimated. It was tentatively concluded that when considering a large number of inspections: (1) there is no significant difference in indication sizing between operators, and (2) there is a significant difference in amplitude and defect sizing when instruments having different, Code acceptable operating characteristics are used. It was determined that the Section XI sizing parameters follow a bivariate normal distribution. Data derived from ultrasonically and physically sizing indications in nuclear components during farication show that the Section XI technique tends to overestimate the size of the reflectors

  6. Uncertainty estimation of ultrasonic thickness measurement

    International Nuclear Information System (INIS)

    Yassir Yassen, Abdul Razak Daud; Mohammad Pauzi Ismail; Abdul Aziz Jemain

    2009-01-01

    The most important factor that should be taken into consideration when selecting ultrasonic thickness measurement technique is its reliability. Only when the uncertainty of a measurement results is known, it may be judged if the result is adequate for intended purpose. The objective of this study is to model the ultrasonic thickness measurement function, to identify the most contributing input uncertainty components, and to estimate the uncertainty of the ultrasonic thickness measurement results. We assumed that there are five error sources significantly contribute to the final error, these sources are calibration velocity, transit time, zero offset, measurement repeatability and resolution, by applying the propagation of uncertainty law to the model function, a combined uncertainty of the ultrasonic thickness measurement was obtained. In this study the modeling function of ultrasonic thickness measurement was derived. By using this model the estimation of the uncertainty of the final output result was found to be reliable. It was also found that the most contributing input uncertainty components are calibration velocity, transit time linearity and zero offset. (author)

  7. Synergy effect of naphthenic acid corrosion and sulfur corrosion in crude oil distillation unit

    Science.gov (United States)

    Huang, B. S.; Yin, W. F.; Sang, D. H.; Jiang, Z. Y.

    2012-10-01

    The synergy effect of naphthenic acid corrosion and sulfur corrosion at high temperature in crude oil distillation unit was studied using Q235 carbon-manganese steel and 316 stainless steel. The corrosion of Q235 and 316 in corrosion media containing sulfur and/or naphthenic acid at 280 °C was investigated by weight loss, scanning electron microscope (SEM), EDS and X-ray diffractometer (XRD) analysis. The results showed that in corrosion media containing only sulfur, the corrosion rate of Q235 and 316 first increased and then decreased with the increase of sulfur content. In corrosion media containing naphthenic acid and sulfur, with the variations of acid value or sulfur content, the synergy effect of naphthenic acid corrosion and sulfur corrosion has a great influence on the corrosion rate of Q235 and 316. It was indicated that the sulfur accelerated naphthenic acid corrosion below a certain sulfur content but prevented naphthenic acid corrosion above that. The corrosion products on two steels after exposure to corrosion media were investigated. The stable Cr5S8 phases detected in the corrosion products film of 316 were considered as the reason why 316 has greater corrosion resistance to that of Q235.

  8. Experimental investigation of ultrasonic velocity anisotropy in ...

    Indian Academy of Sciences (India)

    Permanent link: https://www.ias.ac.in/article/fulltext/pram/077/02/0345-0355. Keywords. Magnetic fluids; ultrasonic wave; sound velocity; anisotropy. Abstract. Magnetic field-induced dispersion of ultrasonic velocity in a Mn0.7Zn0.3Fe2O4 fluid (applied magnetic field is perpendicular to the ultrasonic propagation vector) is ...

  9. Degradation of aged plants by corrosion: 'Long cell action' in unresolved corrosion issues

    International Nuclear Information System (INIS)

    Saji, Genn

    2009-01-01

    In a series of previously published papers the author has identified that 'long cell action' corrosion plays a pivotal role in practically all unresolved corrosion issues for all types of nuclear power plants (e.g. PWR/VVER, BWR/RBMK and CANDU). Some of these unresolved issues are IGSCC, PWSCC, AOA and FAC (erosion-corrosion). In conventional corrosion science it is well established that 'long cell action' can seriously accelerate or suppress the local cell corrosion activities. Although long cell action is another fundamental mechanism of corrosion, especially in a 'soil corrosion' arena, potential involvement of this corrosion process has never been studied in nuclear and fossil power plants as far as the author has been able to establish. The author believes that the omission of this basic corrosion mechanism is the root cause of practically all un-resolved corrosion issues. In this paper, the author further elaborated on his assessment to other key corrosion issues, e.g. steam generator and turbine corrosion issues, while briefly summarizing previous discussions for completeness purposes, as well as introducing additional experimental and theoretical evidence of this basic corrosion mechanism. Due to the importance of this potential mechanism the author is calling for institutional review activities and further verification experiments in the form of a joint international project.

  10. Developing a program to identify and track corrosion in nuclear plant raw water systems

    International Nuclear Information System (INIS)

    Spires PE, G.V.; Pickles PE, S.B.

    2001-01-01

    Findings derived from a comprehensive plant performance survey at Ontario Power Generation's (OPG) nuclear units convinced management that it would be prudent to expand the ongoing power piping Flow Accelerated Corrosion (FAC) induced wall thinning base-lining and tracking program to encompass the raw cooling water systems as well. Such systems are subject to a distinctly different class of pipe wall thinning (PWT) mechanisms than the FAC that degrades high-energy power piping. This paper describes the PWT corrosion assessment and tracking program that has been developed and is currently being implemented by OPG for the raw cooling water (i.e., Service Water) systems within it's nuclear generating stations. Interim databases are used prior to initial inspection rounds to catalogue the prospective locations. For each piping system being surveyed, these interim databases include physical coordinates for the candidate locations, the type and wall thickness of the components comprising each location, ranking indications and recommended NDE methodologies as a function of the anticipated corrosion mechanisms. Rationales for assessing corrosion susceptibility and ranking prospective inspection sites are expounded by way of notations built into the database. (authors)

  11. Ultrasonic Waveguide Sensor with a Layer-Structured Plate

    International Nuclear Information System (INIS)

    Joo, Young Sang; Bae, Jin Ho; Kim, Jong Bum

    2010-01-01

    In-vessel structures of a sodium-cooled fast reactor (SFR) are submerged in opaque liquid sodium in reactor vessel. The ultrasonic inspection techniques should be applied for observing the in-vessel structures under hot liquid sodium. Ultrasonic sensors such as immersion sensors and rod-type waveguide sensors had developed in order to apply under-sodium viewing of the in-vessel structures of SFR. Recently the novel plate-type ultrasonic waveguide sensor has been developed for the versatile application of under-sodium viewing in SFR. In the previous studies, the Ultrasonic waveguide sensor module had been designed and manufactured. And the feasibility study of the ultrasonic waveguide sensor has been performed. To Improve the performance of the ultrasonic waveguide sensor module in the under-sodium application, the dispersion effect due to the 10 m long distance propagation of the A 0 -mode Lamb wave should be minimized and the longitudinal leaky wave in a liquid sodium should be generated within the range of the effective radiation angle. In this study, a new concept of ultrasonic waveguide sensor with a layered-structured plate is suggested for the non-dispersive propagation of A 0 -mode Lamb wave in an ultrasonic waveguide sensor and the effective generation of leaky wave in a liquid sodium

  12. 21 CFR 882.1925 - Ultrasonic scanner calibration test block.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Ultrasonic scanner calibration test block. 882... Ultrasonic scanner calibration test block. (a) Identification. An ultrasonic scanner calibration test block is a block of material with known properties used to calibrate ultrasonic scanning devices (e.g., the...

  13. Corrosion Testing Facility

    Data.gov (United States)

    Federal Laboratory Consortium — The Corrosion Testing Facility is part of the Army Corrosion Office (ACO). It is a fully functional atmospheric exposure site, called the Corrosion Instrumented Test...

  14. Ultrasonic attenuation in superconducting zinc

    International Nuclear Information System (INIS)

    Auluck, S.

    1978-01-01

    The differences in the Zn ultrasonic attenuation data of different workers are analyzed. The superconducting energy gaps deduced from our analysis of the ultrasonic-attenuation data of Cleavelin and Marshall are consistent with the gaps deduced from the knowledge of the Fermi surface and the electron-phonon mass enhancement factor

  15. Synergy effect of naphthenic acid corrosion and sulfur corrosion in crude oil distillation unit

    Energy Technology Data Exchange (ETDEWEB)

    Huang, B.S., E-mail: yinwenfeng2010@163.com [College of Materials Science and Engineering, Southwest Petroleum University, Sichuan, Chengdu, 610500 (China); Yin, W.F. [College of Mechatronic Engineering, Southwest Petroleum University, Sichuan, Chengdu, 610500 (China); Sang, D.H. [Sheng Li Construction Group International Engineering Department, Shandong, Dongying, 257000 (China); Jiang, Z.Y. [College of Materials Science and Engineering, Southwest Petroleum University, Sichuan, Chengdu, 610500 (China)

    2012-10-15

    Highlights: Black-Right-Pointing-Pointer The corrosion of a carbon-manganese steel and a stainless steel in sulfur and/or naphthenic acid media was investigated. Black-Right-Pointing-Pointer The corrosion rate of the carbon-manganese steel increased with the increase of the acid value and sulfur content. Black-Right-Pointing-Pointer The critical values of the concentration of sulfur and acid for corrosion rate of the stainless steel were ascertained respectively. Black-Right-Pointing-Pointer The stainless steel is superior to the carbon-manganese steel in corrosion resistance because of the presence of stable Cr{sub 5}S{sub 8} phases. - Abstract: The synergy effect of naphthenic acid corrosion and sulfur corrosion at high temperature in crude oil distillation unit was studied using Q235 carbon-manganese steel and 316 stainless steel. The corrosion of Q235 and 316 in corrosion media containing sulfur and/or naphthenic acid at 280 Degree-Sign C was investigated by weight loss, scanning electron microscope (SEM), EDS and X-ray diffractometer (XRD) analysis. The results showed that in corrosion media containing only sulfur, the corrosion rate of Q235 and 316 first increased and then decreased with the increase of sulfur content. In corrosion media containing naphthenic acid and sulfur, with the variations of acid value or sulfur content, the synergy effect of naphthenic acid corrosion and sulfur corrosion has a great influence on the corrosion rate of Q235 and 316. It was indicated that the sulfur accelerated naphthenic acid corrosion below a certain sulfur content but prevented naphthenic acid corrosion above that. The corrosion products on two steels after exposure to corrosion media were investigated. The stable Cr{sub 5}S{sub 8} phases detected in the corrosion products film of 316 were considered as the reason why 316 has greater corrosion resistance to that of Q235.

  16. Ultrasonic scanner for stainless steel weld inspections. [LMFBR

    Energy Technology Data Exchange (ETDEWEB)

    Kupperman, D. S.; Reimann, K. J.

    1978-09-01

    The large grain size and anisotropic nature of stainless steel weld metal make conventional ultrasonic testing very difficult. A technique is evaluated for minimizing the coherent ultrasonic noise in stainless steel weld metal. The method involves digitizing conventional ''A-scan'' traces and averaging them with a minicomputer. Results are presented for an ultrasonic scanner which interrogates a small volume of the weld metal while averaging the coherent ultrasonic noise.

  17. Study on residual stresses in ultrasonic torsional vibration assisted micro-milling

    Science.gov (United States)

    Lu, Zesheng; Hu, Haijun; Sun, Yazhou; Sun, Qing

    2010-10-01

    It is well known that machining induced residual stresses can seriously affect the dimensional accuracy, corrosion and wear resistance, etc., and further influence the longevity and reliability of Micro-Optical Components (MOC). In Ultrasonic Torsional Vibration Assisted Micro-milling (UTVAM), cutting parameters, vibration parameters, mill cutter parameters, the status of wear length of tool flank are the main factors which affect residual stresses. A 2D model of UTVAM was established with FE analysis software ABAQUS. Johnson-Cook's flow stress model and shear failure principle are used as the workpiece material model and failure principle, while friction between tool and workpiece uses modified Coulomb's law whose sliding friction area is combined with sticking friction. By means of FEA, the influence rules of cutting parameters, vibration parameters, mill cutter parameters, the status of wear length of tool flank on residual stresses are obtained, which provides a basis for choosing optimal process parameters and improving the longevity and reliability of MOC.

  18. Ultrasonic assisted hot metal powder compaction.

    Science.gov (United States)

    Abedini, Rezvan; Abdullah, Amir; Alizadeh, Yunes

    2017-09-01

    Hot pressing of metal powders is used in production of parts with similar properties to wrought materials. During hot pressing processes, particle rearrangement, plastic deformation, creep, and diffusion are of the most effective powder densification mechanisms. Applying ultrasonic vibration is thought to result in great rates of densification and therefore higher efficiency of the process is expected. This paper deals with the effects of power ultrasonic on the densification of AA1100 aluminum powder under constant applied stress. The effects of particle size and process temperature on the densification behavior are discussed. The results show that applying ultrasonic vibration leads to an improved homogeneity and a higher relative density. Also, it is found that the effect of ultrasonic vibration is greater for finer particles. Copyright © 2016 Elsevier B.V. All rights reserved.

  19. Ultrasonic nondestructive materials characterization

    Science.gov (United States)

    Green, R. E., Jr.

    1986-01-01

    A brief review of ultrasonic wave propagation in solid materials is presented with consideration of the altered behavior in anisotropic and nonlinear elastic materials in comparison with isotropic and linear elastic materials. Some experimental results are described in which ultrasonic velocity and attenuation measurements give insight into materials microstructure and associated mechanical properties. Recent developments with laser beam non-contact generation and detection of ultrasound are presented. The results of several years of experimental measurements using high-power ultrasound are discussed, which provide substantial evidence of the inability of presently accepted theories to fully explain the interaction of ultrasound with solid materials. Finally, a special synchrotron X-ray topographic system is described which affords the possibility of observing direct interaction of ultrasonic waves with the microstructural features of real crystalline solid materials for the first time.

  20. Ultrasonic colour Doppler imaging

    DEFF Research Database (Denmark)

    Evans, David H.; Jensen, Jørgen Arendt; Nielsen, Michael Bachmann

    2011-01-01

    Ultrasonic colour Doppler is an imaging technique that combines anatomical information derived using ultrasonic pulse-echo techniques with velocity information derived using ultrasonic Doppler techniques to generate colour-coded maps of tissue velocity superimposed on grey-scale images of tissue...... anatomy. The most common use of the technique is to image the movement of blood through the heart, arteries and veins, but it may also be used to image the motion of solid tissues such as the heart walls. Colour Doppler imaging is now provided on almost all commercial ultrasound machines, and has been...... vectors. This review briefly introduces the principles behind colour Doppler imaging and describes some clinical applications. It then describes the basic components of conventional colour Doppler systems and the methods used to derive velocity information from the ultrasound signal. Next, a number of new...

  1. Erosion-corrosion

    International Nuclear Information System (INIS)

    Aghili, B.

    1999-05-01

    A literature study on erosion-corrosion of pipings in the nuclear industry was performed. Occurred incidents are reviewed, and the mechanism driving the erosion-corrosion is described. Factors that influence the effect in negative or positive direction are treated, as well as programs for control and inspection. Finally, examples of failures from databases on erosion-corrosion are given in an attachment

  2. Corrosion behaviors and effects of corrosion products of plasma electrolytic oxidation coated AZ31 magnesium alloy under the salt spray corrosion test

    International Nuclear Information System (INIS)

    Wang, Yan; Huang, Zhiquan; Yan, Qin; Liu, Chen; Liu, Peng; Zhang, Yi; Guo, Changhong; Jiang, Guirong; Shen, Dejiu

    2016-01-01

    Highlights: • Corrosion behaviors of a PEO coating was investigated after the salt spray test. • Corrosion products have significant effects on corrosion behaviors of the coating. • An electrochemical corrosion model is proposed. - Abstract: The effects of corrosion products on corrosion behaviors of AZ31 magnesium alloy with a plasma electrolytic oxidation (PEO) coating were investigated under the salt spray corrosion test (SSCT). The surface morphology, cross-sectional microstructure, chemical and phase compositions of the PEO coating were determined using scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction analysis (XRD), respectively. Further, the corrosion process of the samples under the SSCT was examined in a non-aqueous electrolyte (methanol) using electrochemical impedance spectroscopy (EIS) coupled with equivalent circuit. The results show that the inner layer of the coating was destroyed firstly and the corrosion products have significant effects on the corrosion behaviors of the coating. The results above are discussed and an electrochemical corrosion model is proposed in the paper.

  3. Corrosion behaviors and effects of corrosion products of plasma electrolytic oxidation coated AZ31 magnesium alloy under the salt spray corrosion test

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Yan; Huang, Zhiquan; Yan, Qin; Liu, Chen; Liu, Peng; Zhang, Yi [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Guo, Changhong; Jiang, Guirong [College of Mechanical Engineering, Yanshan University, Qinhuangdao 066004 (China); Shen, Dejiu, E-mail: DejiuShen@163.com [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China)

    2016-08-15

    Highlights: • Corrosion behaviors of a PEO coating was investigated after the salt spray test. • Corrosion products have significant effects on corrosion behaviors of the coating. • An electrochemical corrosion model is proposed. - Abstract: The effects of corrosion products on corrosion behaviors of AZ31 magnesium alloy with a plasma electrolytic oxidation (PEO) coating were investigated under the salt spray corrosion test (SSCT). The surface morphology, cross-sectional microstructure, chemical and phase compositions of the PEO coating were determined using scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction analysis (XRD), respectively. Further, the corrosion process of the samples under the SSCT was examined in a non-aqueous electrolyte (methanol) using electrochemical impedance spectroscopy (EIS) coupled with equivalent circuit. The results show that the inner layer of the coating was destroyed firstly and the corrosion products have significant effects on the corrosion behaviors of the coating. The results above are discussed and an electrochemical corrosion model is proposed in the paper.

  4. The Hit and Away technique: optimal usage of the ultrasonic scalpel in laparoscopic gastrectomy.

    Science.gov (United States)

    Irino, Tomoyuki; Hiki, Naoki; Ohashi, Manabu; Nunobe, Souya; Sano, Takeshi; Yamaguchi, Toshiharu

    2016-01-01

    Thermal injury and unexpected bleeding caused by ultrasonic scalpels can lead to fatal complications in laparoscopic gastrectomy (LG), such as postoperative pancreatic fistulas (POPF). In this study, we developed the "Hit and Away" protocol for optimal usage of the ultrasonic scalpel, which in essence involves dividing tissues and vessels in batches using the tip of the scalpel to control tissue temperature. To assess the effectiveness of the technique, the surface temperature of the mesocolon of female swine after ultrasonic scalpel activations was measured, and tissue samples were collected to evaluate microscopic thermal injury to the pancreas. In parallel, we retrospectively surveyed 216 patients who had undergone LG before or after the introduction of this technique and assessed the ability of this technique to reduce POPF. The tissue temperature of the swine mesocolon reached 43 °C, a temperature at which adipose tissue melted but fibrous tissue, including vessels, remained intact. The temperature returned to baseline within 3 s of turning off the ultrasonic scalpel, demonstrating the advantage of using ultrasonic scalpel in a pulsatile manner. Tissue samples from the pancreas demonstrated that the extent of thermal injury post-procedure was limited to the capsule of the pancreas. Moreover, with respect to the clinical outcomes before and after the introduction of this technique, POPF incidence decreased significantly from 7.8 to 1.0% (p = 0.021). The "Hit and Away" technique can reduce blood loss and thermal injury to the pancreas and help to ensure the safety of lymph node dissection in LG.

  5. Study on Effect of Ultrasonic Vibration on Grinding Force and Surface Quality in Ultrasonic Assisted Micro End Grinding of Silica Glass

    Directory of Open Access Journals (Sweden)

    Zhang Jianhua

    2014-01-01

    Full Text Available Ultrasonic vibration assisted micro end grinding (UAMEG is a promising processing method for micro parts made of hard and brittle materials. First, the influence of ultrasonic assistance on the mechanism of this processing technology is theoretically analyzed. Then, in order to reveal the effects of ultrasonic vibration and grinding parameters on grinding forces and surface quality, contrast grinding tests of silica glass with and without ultrasonic assistance using micro radial electroplated diamond wheel are conducted. The grinding forces are measured using a three-component dynamometer. The surface characteristics are detected using the scanning electron microscope. The experiment results demonstrate that grinding forces are significantly reduced by introducing ultrasonic vibration into conventional micro end grinding (CMEG of silica glass; ultrasonic assistance causes inhibiting effect on variation percentages of tangential grinding force with grinding parameters; ductile machining is easier to be achieved and surface quality is obviously improved due to ultrasonic assistance in UAMEG. Therefore, larger grinding depth and feed rate adopted in UAMEG can lead to the improvement of removal rate and machining efficiency compared with CMEG.

  6. Lumber defect detection by ultrasonics

    Science.gov (United States)

    K. A. McDonald

    1978-01-01

    Ultrasonics, the technology of high-frequency sound, has been developed as a viable means for locating most defects In lumber for use in digital form in decision-making computers. Ultrasonics has the potential for locating surface and internal defects in lumber of all species, green or dry, and rough sawn or surfaced.

  7. Stress corrosion and corrosion fatigue crack growth monitoring in metals

    International Nuclear Information System (INIS)

    Senadheera, T.; Shipilov, S.A.

    2003-01-01

    Environmentally assisted cracking (including stress corrosion cracking and corrosion fatigue) is one of the major causes for materials failure in a wide variety of industries. It is extremely important to understand the mechanism(s) of environmentally assisted crack propagation in structural materials so as to choose correctly from among the various possibilities-alloying elements, heat treatment of steels, parameters of cathodic protection, and inhibitors-to prevent in-service failures due to stress corrosion cracking and corrosion fatigue. An important step towards understanding the mechanism of environmentally assisted crack propagation is designing a testing machine for crack growth monitoring and that simultaneously provides measurement of electrochemical parameters. In the present paper, a direct current (DC) potential drop method for monitoring crack propagation in metals and a testing machine that uses this method and allows for measuring electrochemical parameters during stress corrosion and corrosion fatigue crack growth are described. (author)

  8. General Corrosion and Localized Corrosion of Waste Package Outer Barrier

    Energy Technology Data Exchange (ETDEWEB)

    K.G. Mon

    2004-10-01

    The waste package design for the License Application is a double-wall waste package underneath a protective drip shield (BSC 2004 [DIRS 168489]; BSC 2004 [DIRS 169480]). The purpose and scope of this model report is to document models for general and localized corrosion of the waste package outer barrier (WPOB) to be used in evaluating waste package performance. The WPOB is constructed of Alloy 22 (UNS N06022), a highly corrosion-resistant nickel-based alloy. The inner vessel of the waste package is constructed of Stainless Steel Type 316 (UNS S31600). Before it fails, the Alloy 22 WPOB protects the Stainless Steel Type 316 inner vessel from exposure to the external environment and any significant degradation. The Stainless Steel Type 316 inner vessel provides structural stability to the thinner Alloy 22 WPOB. Although the waste package inner vessel would also provide some performance for waste containment and potentially decrease the rate of radionuclide transport after WPOB breach before it fails, the potential performance of the inner vessel is far less than that of the more corrosion-resistant Alloy 22 WPOB. For this reason, the corrosion performance of the waste package inner vessel is conservatively ignored in this report and the total system performance assessment for the license application (TSPA-LA). Treatment of seismic and igneous events and their consequences on waste package outer barrier performance are not specifically discussed in this report, although the general and localized corrosion models developed in this report are suitable for use in these scenarios. The localized corrosion processes considered in this report are pitting corrosion and crevice corrosion. Stress corrosion cracking is discussed in ''Stress Corrosion Cracking of the Drip Shield, the Waste Package Outer Barrier, and the Stainless Steel Structural Material'' (BSC 2004 [DIRS 169985]).

  9. Computer simulation of ultrasonic testing for aerospace vehicle

    Energy Technology Data Exchange (ETDEWEB)

    Yamawaki, H [National Institute for Materials Science, 1-2-1, Sengen, 305-0047 Tsukuba (Japan); Moriya, S; Masuoka, T [Japan Aerospace Exploration Agency, 1 Koganesawa, Kimigawa, 981-1525 Kakuda (Japan); Takatsubo, J, E-mail: yamawaki.hisashi@nims.go.jp [Advanced Industrial Science and Technology, AIST Tsukuba Central 2, 1-1-1 Umezono, 305-8568 Tsukuba (Japan)

    2011-01-01

    Non-destructive testing techniques are developed to secure reliability of aerospace vehicles used repetitively. In the case of cracks caused by thermal stress on walls in combustion chambers of liquid-fuel rockets, it is examined by ultrasonic waves visualization technique developed in AIST. The technique is composed with non-contact ultrasonic generation by pulsed-laser scanning, piezoelectric transducer for the ultrasonic detection, and image reconstruction processing. It enables detection of defects by visualization of ultrasonic waves scattered by the defects. In NIMS, the condition of the detection by the visualization is investigated using computer simulation for ultrasonic propagation that has capability of fast 3-D calculation. The simulation technique is based on finite-difference method and two-step elastic wave equations. It is reported about the investigation by the calculation, and shows availability of the simulation for the ultrasonic testing technique of the wall cracks.

  10. Influence of the S/N ratio on the corrosion release of Alloy 690 tubes in a primary coolant

    International Nuclear Information System (INIS)

    Shim, Hee-Sang; Choi, Myung Sik; Kim, Kyung Mo; Seo, Myung Ji; Hur, Do Haeng; Choi, Tack-Sang; Yoo, One

    2014-01-01

    Alloy 690TT is a promising steam generator (SG) tube material of a pressurized water reactor due to its excellent resistance to stress corrosion cracking (SCC) that has caused problems in Alloy 600 as an old SG tube material. The qualities of this material have been managed thoroughly from manufacturing step under various specification regulations as well as in in-service step. For examples, the surface roughness are prescribed as the values less than 1.6 μm for the tube outside and 0.5 μm for the inside, respectively. In addition, the surface state and defect must be qualified through the eddy current test (ECT) and the ultrasonic test (UT) according to the ASME Section III, NB2550. Then, the signal-to-noise (S/N) ratio, which is measured using ECT bobbin probe, is the important criteria to determine the material and it shall be 15 to 1 or higher at the standard frequency for any fixed 0.5 m length of any tube. The corrosion behaviours of the Alloy 690TT under high-temperature pressurized primary water have been studied widely in a point of the SCC but discussed narrowly in a point of the corrosion release. In particular, the effect of the S/N ratio on the corrosion release of this material surface has been rarely investigated. In this work, we evaluate the influence of the S/N ratio on the corrosion release of Alloy 690 SG tubes. The specimens with different S/N ratio were selected through ECT bobbin inspection and a corrosion release test was conducted using a simulated primary circulation loop. The material properties and oxidation behaviours were investigated by surface profiler, scanning electron microscopy, transmission electron microscopy, grazing incidence X-ray diffraction and etc. As a result, the corrosion rate was matched preferably with the MRPC characteristics showing macroscopic surface state rather than with the bobbin S/N ratio results. (author)

  11. Fundamentals and applications of ultrasonic waves

    CERN Document Server

    Cheeke, J David N

    2002-01-01

    Ultrasonics. A subject with applications across all the basic sciences, engineering, medicine, and oceanography, yet even the broader topic of acoustics is now rarely offered at undergraduate levels. Ultrasonics is addressed primarily at the doctoral level, and texts appropriate for beginning graduate students or newcomers to the field are virtually nonexistent.Fundamentals and Applications of Ultrasonic Waves fills that void. Designed specifically for senior undergraduates, beginning graduate students, and those just entering the field, it begins with the fundamentals, but goes well beyond th

  12. Ultrasonic flow measurements for irrigation process monitoring

    Science.gov (United States)

    Ziani, Elmostafa; Bennouna, Mustapha; Boissier, Raymond

    2004-02-01

    This paper presents the state of the art of the general principle of liquid flow measurements by ultrasonic method, and problems of flow measurements. We present an ultrasonic flowmeter designed according to smart sensors concept, for the measurement of irrigation water flowing through pipelines or open channels, using the ultrasonic transit time approach. The new flowmeter works on the principle of measuring time delay differences between sound pulses transmitted upstream and downstream in the flowing liquid. The speed of sound in the flowing medium is eliminated as a variable because the flowrate calculations are based on the reciprocals of the transmission times. The transit time difference is digitally measured by means of a suitable, microprocessor controlled logic. This type of ultrasonic flowmeter will be widely used in industry and water management, it is well studied in this work, followed by some experimental results. For pressurized channels, we use one pair of ultrasonic transducer arranged in proper positions and directions of the pipe, in this case, to determine the liquid velocity, a real time on-line analysis taking account the geometries of the hydraulic system, is applied to the obtained ultrasonic data. In the open channels, we use a single or two pairs of ultrasonic emitter-receiver according to the desired performances. Finally, the goals of this work consist in integrating the smart sensor into irrigation systems monitoring in order to evaluate potential advantages and demonstrate their performance, on the other hand, to understand and use ultrasonic approach for determining flow characteristics and improving flow measurements by reducing errors caused by disturbances of the flow profiles.

  13. Enhancement of ultrasonic disintegration of sewage sludge by aeration.

    Science.gov (United States)

    Zhao, He; Zhang, Panyue; Zhang, Guangming; Cheng, Rong

    2016-04-01

    Sonication is an effective way for sludge disintegration, which can significantly improve the efficiency of anaerobic digestion to reduce and recycle use of sludge. But high energy consumption limits the wide application of sonication. In order to improve ultrasonic sludge disintegration efficiency and reduce energy consumption, aeration was introduced. Results showed that sludge disintegration efficiency was improved significantly by combining aeration with ultrasound. The aeration flow rate, gas bubble size, ultrasonic density and aeration timing had impacts on sludge disintegration efficiency. Aeration that used in later stage of ultrasonic irradiation with low aeration flow rate, small gas bubbles significantly improved ultrasonic disintegration sludge efficiency. At the optimal conditions of 0.4 W/mL ultrasonic irradiation density, 30 mL/min of aeration flow rate, 5 min of aeration in later stage and small gas bubbles, ultrasonic sludge disintegration efficiency was increased by 45% and one third of ultrasonic energy was saved. This approach will greatly benefit the application of ultrasonic sludge disintegration and strongly promote the treatment and recycle of wastewater sludge. Copyright © 2015. Published by Elsevier B.V.

  14. Resonant difference-frequency atomic force ultrasonic microscope

    Science.gov (United States)

    Cantrell, John H. (Inventor); Cantrell, Sean A. (Inventor)

    2010-01-01

    A scanning probe microscope and methodology called resonant difference-frequency atomic force ultrasonic microscopy (RDF-AFUM), employs an ultrasonic wave launched from the bottom of a sample while the cantilever of an atomic force microscope, driven at a frequency differing from the ultrasonic frequency by one of the contact resonance frequencies of the cantilever, engages the sample top surface. The nonlinear mixing of the oscillating cantilever and the ultrasonic wave in the region defined by the cantilever tip-sample surface interaction force generates difference-frequency oscillations at the cantilever contact resonance. The resonance-enhanced difference-frequency signals are used to create images of nanoscale near-surface and subsurface features.

  15. Recent progress in online ultrasonic process monitoring

    Science.gov (United States)

    Wen, Szu-Sheng L.; Chen, Tzu-Fang; Ramos-Franca, Demartonne; Nguyen, Ky T.; Jen, Cheng-Kuei; Ihara, Ikuo; Derdouri, A.; Garcia-Rejon, Andres

    1998-03-01

    On-line ultrasonic monitoring of polymer co-extrusion and gas-assisted injection molding are presented. During the co- extrusion of high density polyethylene and Santoprene ultrasonic sensors consisting of piezoelectric transducers and clad ultrasonic buffer rods are used to detect the interface between these two polymers and the stability of the extrusion. The same ultrasonic sensor also measures the surface temperature of the extruded polymer. The results indicate that temperature measurements using ultrasound have a faster response time than those obtained by conventional thermocouple. In gas-assisted injection molding the polymer and gas flow front positions are monitored simultaneously. This information may be used to control the plunger movement.

  16. Auto-positioning ultrasonic transducer system

    Science.gov (United States)

    Buchanan, Randy K. (Inventor)

    2010-01-01

    An ultrasonic transducer apparatus and process for determining the optimal transducer position for flow measurement along a conduit outer surface. The apparatus includes a transmitting transducer for transmitting an ultrasonic signal, said transducer affixed to a conduit outer surface; a guide rail attached to a receiving transducer for guiding movement of a receiving transducer along the conduit outer surface, wherein the receiving transducer receives an ultrasonic signal from the transmitting transducer and sends a signal to a data acquisition system; and a motor for moving the receiving transducer along the guide rail, wherein the motor is controlled by a controller. The method includes affixing a transmitting transducer to an outer surface of a conduit; moving a receiving transducer on the conduit outer surface, wherein the receiving transducer is moved along a guide rail by a motor; transmitting an ultrasonic signal from the transmitting transducer that is received by the receiving transducer; communicating the signal received by the receiving transducer to a data acquisition and control system; and repeating the moving, transmitting, and communicating along a length of the conduit.

  17. Hand Gesture Recognition Using Ultrasonic Waves

    KAUST Repository

    AlSharif, Mohammed Hussain

    2016-04-01

    Gesturing is a natural way of communication between people and is used in our everyday conversations. Hand gesture recognition systems are used in many applications in a wide variety of fields, such as mobile phone applications, smart TVs, video gaming, etc. With the advances in human-computer interaction technology, gesture recognition is becoming an active research area. There are two types of devices to detect gestures; contact based devices and contactless devices. Using ultrasonic waves for determining gestures is one of the ways that is employed in contactless devices. Hand gesture recognition utilizing ultrasonic waves will be the focus of this thesis work. This thesis presents a new method for detecting and classifying a predefined set of hand gestures using a single ultrasonic transmitter and a single ultrasonic receiver. This method uses a linear frequency modulated ultrasonic signal. The ultrasonic signal is designed to meet the project requirements such as the update rate, the range of detection, etc. Also, it needs to overcome hardware limitations such as the limited output power, transmitter, and receiver bandwidth, etc. The method can be adapted to other hardware setups. Gestures are identified based on two main features; range estimation of the moving hand and received signal strength (RSS). These two factors are estimated using two simple methods; channel impulse response (CIR) and cross correlation (CC) of the reflected ultrasonic signal from the gesturing hand. A customized simple hardware setup was used to classify a set of hand gestures with high accuracy. The detection and classification were done using methods of low computational cost. This makes the proposed method to have a great potential for the implementation in many devices including laptops and mobile phones. The predefined set of gestures can be used for many control applications.

  18. Corrosion and anticorrosion. Industrial practice

    International Nuclear Information System (INIS)

    Beranger, G.; Mazille, H.

    2002-01-01

    This book comprises 14 chapters written with the collaboration of about 50 French experts of corrosion. It is complementary to another volume entitled 'corrosion of metals and alloys' and published by the same editor. This volume comprises two parts: part 1 presents the basic notions of corrosion phenomena, the properties of surfaces, the electrochemical properties of corrosion etc.. Part 2 describes the most frequent forms of corrosion encountered in industrial environments and corresponding to specific problems of protection: marine environment, atmospheric corrosion, galvanic corrosion, tribo-corrosion, stress corrosion etc.. The first 8 chapters (part 1) treat of the corrosion problems encountered in different industries and processes: oil and gas production, chemical industry, phosphoric acid industry, PWR-type power plants, corrosion of automobile vehicles, civil engineering and buildings, corrosion of biomaterials, non-destructive testing for the monitoring of corrosion. The other chapters (part 2) deal with anticorrosion and protective coatings and means: choice of materials, coatings and surface treatments, thick organic coatings and enamels, paints, corrosion inhibitors and cathodic protection. (J.S.)

  19. Ultrasonic wave propagation in powders

    Science.gov (United States)

    Al-Lashi, R. S.; Povey, M. J. W.; Watson, N. J.

    2018-05-01

    Powder clumps (cakes) has a significant effect on the flowability and stability of powders. Powder caking is mainly caused by moisture migration due to wetting and environmental (temperature and humidity) changes. The process of moisture migration caking involves creating liquid bridges between the particles during condensation which subsequently harden to form solid bridges. Therefore, an effective and reliable technique is required to quantitatively and non-invasively monitor caking kinetics and effective stiffness. This paper describes two ultrasonic instruments (ultrasonic velocity pulse and airborne ultrasound systems) that have been used to monitor the caking phenomenon. Also, it discusses the relationship between the ultrasonic velocity and attenuation measurements and tracking caking kinetics and the effective stiffness of powders.

  20. Corrosion principles and surface modification

    International Nuclear Information System (INIS)

    Kruger, J.

    1982-01-01

    This chapter examines the important strategies provided by the newer ideas of corrosion science and engineering that surface modification techniques must utilize to help prevent corrosion, especially the most damaging kind of aqueous corrosion, localized corrosion. Provides a brief introduction to the principles underlying the phenomenon of corrosion in order to use them to discuss surface modification strategies to combat corrosion. Discusses the electrochemistry of corrosion; the thermodynamics of corrosion; the kinetics of corrosion; thermodynamic strategies; and kinetic strategies (formation of more protective passive films; resistance to breakdown; ductility; repassivation)

  1. Standard practice for leaks using ultrasonics

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2011-01-01

    1.1 Practice A, Pressurization—This practice covers procedures for calibration of ultrasonic instruments, location, and estimated measurements of gas leakage to atmosphere by the airborne ultrasonic technique. 1.2 In general practice this should be limited to leaks detected by two classifications of instruments, Class I and Class II. Class I instruments should have a minimum detectable leak rate of 6.7 × 10−7 mol/s (1.5 × 10−2 std. cm3/s at 0°C) or more for the pressure method of gas leakage to atmosphere. Class II instruments should have a minimal detectable leak rate of 6.7 × 10−6 mol/s (1.5 × 10−1 std. cm3/s at 0°C) or more for the pressure method of gas leakage to atmosphere. Refer to Guide E432 for additional information. 1.3 Practice B, Ultrasonic Transmitter—For object under test not capable of being pressurized but capable of having ultrasonic tone placed/injected into the test area to act as an ultrasonic leak trace source. 1.3.1 This practice is limited to leaks producing leakage o...

  2. Applications of a nanocomposite-inspired in-situ broadband ultrasonic sensor to acousto-ultrasonics-based passive and active structural health monitoring.

    Science.gov (United States)

    Liu, Menglong; Zeng, Zhihui; Xu, Hao; Liao, Yaozhong; Zhou, Limin; Zhang, Zhong; Su, Zhongqing

    2017-07-01

    A novel nanocomposite-inspired in-situ broadband ultrasonic sensor previously developed, with carbon black as the nanofiller and polyvinylidene fluoride as the matrix, was networked for acousto-ultrasonic wave-based passive and active structural health monitoring (SHM). Being lightweight and small, this kind of sensor was proven to be capable of perceiving strain perturbation in virtue of the tunneling effect in the formed nanofiller conductive network when acousto-ultrasonic waves traverse the sensor. Proof-of-concept validation was implemented, to examine the sensor performance in responding to acousto-ultrasonic waves in a broad frequency regime: from acoustic emission (AE) of lower frequencies to guided ultrasonic waves (GUWs) of higher frequencies. Results have demonstrated the high fidelity, ultrafast response and high sensitivity of the sensor to acousto-ultrasonic waves up to 400kHz yet with an ultra-low magnitude (of the order of micro-strain). The sensor is proven to possess sensitivity and accuracy comparable with commercial piezoelectric ultrasonic transducers, whereas with greater flexibility in accommodating curved structural surfaces. Application paradigms of using the sensor for damage evaluation have spotlighted the capability of the sensor in compromising "sensing cost" with "sensing effectiveness" for passive AE- or active GUW-based SHM. Copyright © 2017 Elsevier B.V. All rights reserved.

  3. Development of an ultrasonic process for soil remediation

    International Nuclear Information System (INIS)

    Wu, J.M.; Huang, H.S.; Livengood, C.D.

    1995-01-01

    An ultrasonic process for the detoxification of carbon tetrachloride- (CCl 4 - ) contaminated soil was investigated in the laboratory by using a batch irradiation reactor equipped with a 600-W ultrasonic power supply operated at a frequency of 20 kHz. Key parameters studied included soil characteristics, irradiation time, CCl 4 concentration, steady-state operating temperature, applied ultrasonic-wave energy, and the ratio of soil to water in the system. The results of the experiments showed that (1) residual CCl 4 concentrations could be decreased with longer irradiation periods and (2) detoxification efficiency was proportional to steady-state operating temperature and applied ultrasonic-wave energy. The characteristics of the contaminated soil were found to be an important factor in the design of an ultrasonic detoxification system. A soil-phase CCl 4 concentration below 1 ppm (initial concentration of 56 ppm) was achieved through this process, indicating that the application of ultrasonic irradiation is feasible and effective in the detoxification of soil contaminated by organic compounds. On the basis of the experimental results, a schematic of a full-scale ultrasonic soil-detoxification system was developed. Improvements to this novel process are discussed

  4. Decontaminating agents and decontamination processes for nuclear industry and for plant demolition

    International Nuclear Information System (INIS)

    Henning, Klaus; Gojowczyk, Peter

    2012-01-01

    Decontamination of surfaces of materials in nuclear facilities or in nuclear power plants under demolition can be carried out successfully if surface treatment is performed by dipping or in an ultrasonic bath by alternating between alkaline and acid baths with intermediate rinsing in demineralized water. Decontaminating aluminium surfaces sensitive to corrosion requires further treatment in an ultrasonic bath, after the first 2 ultrasonic baths, with a weak alkaline decontaminating agent. This applies alike to components to be decontaminated for re-use and parts of materials to be disposed of. The decontamination action depends on the surfaces either being free from corrosion or else showing pronounced corrosion. (orig.)

  5. Ultrasonic characterization of vegetable oil product

    International Nuclear Information System (INIS)

    Sidek Hj Abd Aziz; Chow Sai Pew; Abdul Halim Shaari; Nor Azizah Shaari

    1992-01-01

    The ultrasonic wave velocity and attenuation of a number vegetable oil products were measured using an ultrasonic pulse echo overlap technique from room temperature up to 90 0 C. Among the liquid samples studied were refined bleach deodorized (RED) palm oil, palm olein, coconut oil, corn oil and soya bean oil. The velocity of sound in vegetable oil products varies from about 1200 to 200 ms-1 and decrease linearly as the temperature increases. The ultrasonic properties of the oil are much dependent on their viscosity, density, relaxation effect and vibrational anharmonicity

  6. Remediation of Diesel Fuel Contaminated Sandy Soil using Ultrasonic Waves

    Directory of Open Access Journals (Sweden)

    Wulandari P.S.

    2010-01-01

    Full Text Available Ultrasonic cleaning has been used in industry for some time, but the application of ultrasonic cleaning in contaminated soil is just recently received considerable attention, it is a very new technique, especially in Indonesia. An ultrasonic cleaner works mostly by energy released from the collapse of millions of microscopic cavitations near the dirty surface. This paper investigates the use of ultrasonic wave to enhance remediation of diesel fuel contaminated sandy soil considering the ultrasonic power, soil particle size, soil density, water flow rate, and duration of ultrasonic waves application.

  7. Development of Copper Corrosion Products and Relation between Surface Appearance and Corrosion Rate

    International Nuclear Information System (INIS)

    Lan, Tran Thi Ngoc; Binh, Nguyen Thi Thanh; Tru, Nguyen Nhi; Yoshino, Tsujino; Yasuki, Maeda

    2008-01-01

    Copper was exposed unsheltered and sheltered in four humid tropical sites, representing urban, urban-industrial, urban-marine and rural environments. The corrosion rates and the sequence of corrosion product formation are presented and discussed in relation with climatic and atmospheric pollution parameters. Chemical compositions of corrosion products were found to depend on environments and duration of exposure. In all environments, cuprite was the predominating corrosion product that formed first and continuously increased during the exposure. Among the sulphur-containing corrosion products, posnjakite and brochantite were more frequently found and the first formed earlier. Nantokite was the most common chlorine-containing products for most cases, except the high-chloride environment, where atacamite was detected instead. The corrosion rate of copper was well indicated by the colour of patina. The red-purple colour corresponded to the high corrosion rate and the greenish grey colour corresponded to the low corrosion rate. Corrosion rate of sheltered copper in urban-marine environment increased with the exposure time

  8. The Dynamic Performance of Flexural Ultrasonic Transducers

    Directory of Open Access Journals (Sweden)

    Andrew Feeney

    2018-01-01

    Full Text Available Flexural ultrasonic transducers are principally used as proximity sensors and for industrial metrology. Their operation relies on a piezoelectric ceramic to generate a flexing of a metallic membrane, which delivers the ultrasound signal. The performance of flexural ultrasonic transducers has been largely limited to excitation through a short voltage burst signal at a designated mechanical resonance frequency. However, a steady-state amplitude response is not generated instantaneously in a flexural ultrasonic transducer from a drive excitation signal, and differences in the drive characteristics between transmitting and receiving transducers can affect the measured response. This research investigates the dynamic performance of flexural ultrasonic transducers using acoustic microphone measurements and laser Doppler vibrometry, supported by a detailed mechanical analog model, in a process which has not before been applied to the flexural ultrasonic transducer. These techniques are employed to gain insights into the physics of their vibration behaviour, vital for the optimisation of industrial ultrasound systems.

  9. Lithium niobate ultrasonic transducer design for Enhanced Oil Recovery.

    Science.gov (United States)

    Wang, Zhenjun; Xu, Yuanming; Gu, Yuting

    2015-11-01

    Due to the strong piezoelectric effect possessed by lithium niobate, a new idea that uses lithium niobate to design high-power ultrasonic transducer for Enhanced Oil Recovery technology is proposed. The purpose of this paper is to lay the foundation for the further research and development of high-power ultrasonic oil production technique. The main contents of this paper are as follows: firstly, structure design technique and application of a new high-power ultrasonic transducer are introduced; secondly, the experiment for reducing the viscosity of super heavy oil by this transducer is done, the optimum ultrasonic parameters for reducing the viscosity of super heavy oil are given. Experimental results show that heavy large molecules in super heavy oil can be cracked into light hydrocarbon substances under strong cavitation effect caused by high-intensity ultrasonic wave. Experiment proves that it is indeed feasible to design high-power ultrasonic transducer for ultrasonic oil production technology using lithium niobate. Copyright © 2015 Elsevier B.V. All rights reserved.

  10. Degradation of acephate using combined ultrasonic and ozonation method

    Directory of Open Access Journals (Sweden)

    Bin Wang

    2015-07-01

    Full Text Available The degradation of acephate in aqueous solutions was investigated with the ultrasonic and ozonation methods, as well as a combination of both. An experimental facility was designed and operation parameters such as the ultrasonic power, temperature, and gas flow rate were strictly controlled at constant levels. The frequency of the ultrasonic wave was 160 kHz. The ultraviolet-visible (UV-Vis spectroscopic and Raman spectroscopic techniques were used in the experiment. The UV-Vis spectroscopic results show that ultrasonication and ozonation have a synergistic effect in the combined system. The degradation efficiency of acephate increases from 60.6% to 87.6% after the solution is irradiated by a 160 kHz ultrasonic wave for 60 min in the ozonation process, and it is higher with the combined method than the sum of the separated ultrasonic and ozonation methods. Raman spectra studies show that degradation via the combined ultrasonic/ozonation method is more thorough than photocatalysis. The oxidability of nitrogen atoms is promoted under ultrasonic waves. Changes of the inorganic ions and degradation pathway during the degradation process were investigated in this study. Most final products are innocuous to the environment.

  11. Ultrasonic Abrasive Removal Of EDM Recast

    Science.gov (United States)

    Mandel, Johnny L.; Jacobson, Marlowe S.

    1990-01-01

    Ultrasonic abrasive process removes layer of recast material generated during electrical-discharge machining (EDM) of damper pocket on turbine blade. Form-fitted tool vibrated ultrasonically in damper pocket from which material removed. Vibrations activate abrasive in pocket. Amount of material removed controlled precisely.

  12. Effect of Flow Velocity on Corrosion Rate and Corrosion Protection Current of Marine Material

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Seong Jong [Kunsan National University, Kunsan (Korea, Republic of); Han, Min Su; Jang, Seok Ki; Kim, Seong Jong [Mokpo National Maritime University, Mokpo (Korea, Republic of)

    2015-10-15

    In spite of highly advanced paint coating techniques, corrosion damage of marine metal and alloys increase more and more due to inherent micro-cracks and porosities in coatings formed during the coating process. Furthermore, flowing seawater conditions promote the breakdown of the protective oxide of the materials introducing more oxygen into marine environments, leading to the acceleration of corrosion. Various corrosion protection methods are available to prevent steel from marine corrosion. Cathodic protection is one of the useful corrosion protection methods by which the potential of the corroded metal is intentionally lowered to an immune state having the advantage of providing additional protection barriers to steel exposed to aqueous corrosion or soil corrosion, in addition to the coating. In the present investigation, the effect of flow velocity was examined for the determination of the optimum corrosion protection current density in cathodic protection as well as the corrosion rate of the steel. It is demonstrated from the result that the material corrosion under dynamic flowing conditions seems more prone to corrosion than under static conditions.

  13. Fundamentals of Medical Ultrasonics

    CERN Document Server

    Postema, Michiel

    2011-01-01

    This book sets out the physical and engineering principles of acoustics and ultrasound as used for medical applications. It covers the basics of linear acoustics, wave propagation, non-linear acoustics, acoustic properties of tissue, transducer components, and ultrasonic imaging modes, as well as the most common diagnostic and therapeutic applications. It offers students and professionals in medical physics and engineering a detailed overview of the technical aspects of medical ultrasonic imaging, whilst serving as a reference for clinical and research staff.

  14. Assessing ultrasonic examination results

    International Nuclear Information System (INIS)

    Deutsch, V.; Vogt, M.

    1977-01-01

    Amongst nondestructive examination methods, the ultrasonic examination plays an important role. The reason why its scope of application is so wide is because the sound conducting capacity is the only property the material of a test specimen has to have. As the fields are so manifold, only main aspects can be described briefly. The list of references, however, is very extensive and gives plenty of information of all the problems concerning the assessment of ultrasonic examination results. (orig./RW) [de

  15. NASA's Beachside Corrosion Test Site and Current Environmentally Friendly Corrosion Control Initiatives

    Science.gov (United States)

    Russell, Richard W.; Calle, Luz Marina; Johnston, Frederick; Montgomery, Eliza L.; Curran, Jerome P.; Kolody, Mark R.

    2013-01-01

    NASA began corrosion studies at the Kennedy Space Center (KSC) in 1966 during the Gemini/Apollo Programs with the evaluation of long-term corrosion protective coatings for carbon steel. KSC's Beachside Corrosion Test Site (BCTS), which has been documented by the American Society of Materials (ASM) as one of the most corrosive, naturally occurring, environments in the world, was established at that time. With the introduction of the Space Shuttle in 1981, the already highly corrosive conditions at the launch pad were rendered even more severe by the acid ic exhaust from the solid rocket boosters. In the years that followed, numerous studies have identified materials, coatings, and maintenance procedures for launch hardware and equipment exposed to the highly corrosive environment at the launch pad. This paper presents a historical overview of over 45 years of corrosion and coating evaluation studies and a description of the BCTS's current capabilities. Additionally, current research and testing programs involving chromium free coatings, environmentally friendly corrosion preventative compounds, and alternates to nitric acid passivation will be discussed.

  16. Ultrasonically-assisted Thermal Stir Welding System

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2014-01-01

    A welding head assembly has a work piece disposed between its containment plates' opposing surfaces with the work piece being maintained in a plastic state thereof at least in a vicinity of the welding head assembly's stir rod as the rod is rotated about its longitudinal axis. The welding head assembly and the work piece experience relative movement there between in a direction perpendicular to the rod's longitudinal axis as the work piece is subjected to a compressive force applied by the containment plates. A first source coupled to the first containment plate applies a first ultrasonic wave thereto such that the first ultrasonic wave propagates parallel to the direction of relative movement. A second source coupled to the second containment plate applies a second ultrasonic wave thereto such that the second ultrasonic wave propagates parallel to the direction of relative movement.propagates parallel to the direction of relative movement.

  17. Evaluation of Suitability of Non-Standardized Test Block for Ultrasonic Testing

    International Nuclear Information System (INIS)

    Kwon, Ho Young; Lim, Jong Ho; Kang, Sei Sun

    2000-01-01

    Standard Test Block(STB) for UT(Ultrasonic Testing) is a block approved by authoritative for material, shape and quality. STB is used for characteristic tests, sensitivity calibration and control of the time base range of UT inspection devices. The material, size and chemical components of STB should be strictly controlled to meet the related standards such as ASTM and JIS because it has an effect upon sensitivity, resolution and reproductivity of UT. The STBs which are not approved are sometimes used because the qualified STBs are very expensive. So, the purpose of this study is to survey the characteristics, quality and usability of Non-Standardized Test Blocks. Non-Standardized Test Blocks did not meet the standard requirements in size or chemical components, and ultrasonic characteristics. Therefore if the Non-Standardized Test Blocks are used without being tested, it's likely to cause errors in detecting the location and measuring the size of the defects

  18. NASA's Corrosion Technology Laboratory at the Kennedy Space Center: Anticipating, Managing, and Preventing Corrosion

    Science.gov (United States)

    Calle, Luz Marina

    2015-01-01

    The marine environment at NASAs Kennedy Space Center (KSC) has been documented by ASM International (formerly American Society for Metals) as the most corrosive in North America. With the introduction of the Space Shuttle in 1981, the already highly corrosive conditions at the launch pads were rendered even more severe by the highly corrosive hydrochloric acid (HCl) generated by the solid rocket boosters (SRBs). Numerous failures at the launch pads are caused by corrosion. The structural integrity of ground infrastructure and flight hardware is critical to the success, safety, cost, and sustainability of space missions. NASA has over fifty years of experience dealing with unexpected failures caused by corrosion and has developed expertise in corrosion control in the launch and other environments. The Corrosion Technology Laboratory at KSC evolved, from what started as an atmospheric exposure test site near NASAs launch pads, into a capability that provides technical innovations and engineering services in all areas of corrosion for NASA, external partners, and customers.This paper provides a chronological overview of NASAs role in anticipating, managing, and preventing corrosion in highly corrosive environments. One important challenge in managing and preventing corrosion involves the detrimental impact on humans and the environment of what have been very effective corrosion control strategies. This challenge has motivated the development of new corrosion control technologies that are more effective and environmentally friendly. Strategies for improved corrosion protection and durability can have a huge impact on the economic sustainability of human spaceflight operations.

  19. Advances in ultrasonic fuel cleaning

    International Nuclear Information System (INIS)

    Blok, J.; Frattini, P.; Moser, T.

    2002-01-01

    The economics of electric generation is requiring PWR plant operators to consider higher fuel duty and longer cycles. As a result, sub-cooled nucleate boiling is now an accepted occurrence in the upper spans of aggressively driven PWR cores. Thermodynamic and hydraulic factors determine that the boiling surfaces of the fuel favor deposition of corrosion products. Thus, the deposits on high-duty fuel tend to be axially distributed in an inhomogeneous manner. Axial offset anomaly (AOA) is the result of axially non-homogeneous distribution of boron compounds in these axially variable fuel deposits. Besides their axial asymmetry, fuel deposits in boiling cores tend to be qualitatively different from deposits on non-boiling fuel. Thus, deposits on moderate-duty PWR fuel are generally iron rich, predominating in nickel ferrites. Deposits on cores with high boiling duty, on the other hand, tend to be rich in nickel, with sizeable fractions of NiO or elemental nickel. Other unexpected compounds such as m-ZrO 2 and Ni-Fe oxy-borates have been found in significant quantity in deposits on boiling cores. This paper describes the ultrasonic fuel cleaning technology developed by EPRI. Data will be presented to confirm that the method is effective for removing fuel deposits from both high-duty and normal-duty fuel. The report will describe full-core fuel cleaning using the EPRI technology for Callaway Cycle 12 reload fuel. The favorable impact of fuel cleaning on Cycle 12 AOA performance will also be presented. (authors)

  20. [Effects of ultrasonic pretreatment on drying characteristics of sewage sludge].

    Science.gov (United States)

    Li, Run-Dong; Yang, Yu-Ting; Li, Yan-Long; Niu, Hui-Chang; Wei, Li-Hong; Sun, Yang; Ke, Xin

    2009-11-01

    The high water content of sewage sludge has engendered many inconveniences to its treatment and disposal. While ultrasonic takes on unique advantages on the sludge drying because of its high ultrasonic power, mighty penetrating capability and the ability of causing cavitations. Thus this research studies the characteristics influences of ultrasonic bring to the sludge drying and effects of the exposure time, ultrasonic generator power, temperatures of ultrasonic and drying temperature on the drying characteristics of dewatered sludge. Results indicate that ultrasonic pretreatment could speed up evaporation of the free water in sludge surface and help to end the drying stage with constant speed. In addition, ultrasonic treatment can effectively improve the sludge drying efficiency which could be more evident with the rise of the ultrasonic power (100-250 W), ultrasonic temperature and drying temperature. If dried under low temperature such as 105 degrees C, sludge will have premium drying characteristics when radiated under ultrasound for a shorter time such as 3 min. In the end, the ultrasonic treatment is expected to be an effective way to the low-cost sludge drying and also be an important reference to the optimization of the sludge drying process because of its effects on the increase of sludge drying efficiency.

  1. Development of an intelligent ultrasonic welding defect classification software

    International Nuclear Information System (INIS)

    Song, Sung Jin; Kim, Hak Joon; Jeong, Hee Don

    1997-01-01

    Ultrasonic pattern recognition is the most effective approach to the problem of discriminating types of flaws in weldments based on ultrasonic flaw signals. In spite of significant progress in the research on this methodology, it has not been widely used in many practical ultrasonic inspections of weldments in industry. Hence, for the convenient application of this approach in many practical situations, we develop an intelligent ultrasonic signature classification software which can discriminate types of flaws in weldments based on their ultrasonic signals using various tools in artificial intelligence such as neural networks. This software shows the excellent performance in an experimental problem where flaws in weldments are classified into two categories of cracks and non-cracks. This performance demonstrates the high possibility of this software as a practical tool for ultrasonic flaw classification in weldments.

  2. Atomistic Modeling of Corrosion Events at the Interface between a Metal and Its Environment

    Directory of Open Access Journals (Sweden)

    Christopher D. Taylor

    2012-01-01

    Full Text Available Atomistic simulation is a powerful tool for probing the structure and properties of materials and the nature of chemical reactions. Corrosion is a complex process that involves chemical reactions occurring at the interface between a material and its environment and is, therefore, highly suited to study by atomistic modeling techniques. In this paper, the complex nature of corrosion processes and mechanisms is briefly reviewed. Various atomistic methods for exploring corrosion mechanisms are then described, and recent applications in the literature surveyed. Several instances of the application of atomistic modeling to corrosion science are then reviewed in detail, including studies of the metal-water interface, the reaction of water on electrified metallic interfaces, the dissolution of metal atoms from metallic surfaces, and the role of competitive adsorption in controlling the chemical nature and structure of a metallic surface. Some perspectives are then given concerning the future of atomistic modeling in the field of corrosion science.

  3. Corrosion evaluation technology

    International Nuclear Information System (INIS)

    Kim, Uh Chul; Han, Jeong Ho; Nho, Kye Ho; Lee, Eun Hee; Kim, Hong Pyo; Hwang, Seong Sik; Lee, Deok Hyun; Hur, Do Haeng; Kim, Kyung Mo.

    1997-09-01

    A multifrequency ACPD system was assembled which can measure very small crack. Stress corrosion cracking test system with SSRT operating high temperature was installed. Stress corrosion cracking test of newly developed alloy 600 and existing alloy 600 was carried out in steam atmosphere of 400 deg C. No crack was observed in both materials within a test period of 2,000 hrs. Corrosion fatigue test system operating at high temperature was installed in which fatigue crack was measured by CDPD. Lead enhanced the SCC of the Alloy 600 in high temperature water, had a tendency to modify a cracking morphology from intergranular to transgranular. Pit initiation preferentially occurred at Ti-rich carbide. Resistance to pit initiation decreased with increasing temperature up to 300 deg C. Test loop for erosion corrosion was designed and fabricated. Thin layer activation technique was very effective in measuring erosion corrosion. Erosion corrosion of a part of secondary side pipe was evaluated by the Check Family Codes of EPRI. Calculated values of pipe thickness by Check Family Codes coincided with the pipe thickness measured by UT with an error of ± 20%. Literature review on turbine failure showed that failure usually occurred in low pressure turbine rotor disc and causes of failure are stress corrosion cracking and corrosion fatigue. (author). 12 refs., 20 tabs., 77 figs

  4. Backward ray tracing for ultrasonic imaging

    NARCIS (Netherlands)

    Breeuwer, R.

    1990-01-01

    Focused ultrasonic beams frequently pass one or more media interfaces, strongly affecting the ultrasonic beamshape and focusing. A computer program, based on backward ray tracing was developed to compute the shape of a corrected focusing mirror. This shape is verified with another program; then the

  5. Effects of molybdenum additions on the corrosion resistance of stainless steels in inorganic aqueous solutions and organic media (A review)

    International Nuclear Information System (INIS)

    Charbonnier, J.-C.

    1975-01-01

    The effects of molybdenum additions on the corrosion resistance of austenitic and ferritic stainless steels are reviewed. The following types of corrosion are considered: uniform attack in inorganic and organic acids, pitting and crevice corrosion in chloride media. The survey has been conducted with particular emphasis on the recent works. The different hypotheses which have been suggested in order to clarify the role of the molybdenum additions on the improvement of the corrosion resistance of stainless steels are analyzed and discussed. A synthesis is given [fr

  6. Ultrasonic imaging of metastatic carcinoma in thyroid gland

    International Nuclear Information System (INIS)

    Bai Ling; Yang Tao; Tang Ying; Mao Jingning; Chen Wei; Wang Wei

    2008-01-01

    Objectives: To explore the ultrasonic findings of metastatic thyroid carcinoma and to evaluate the diagnostic value of the ultrasonic imaging for patients with metastatic thyroid neoplasm. Methods: The ultrasonic imaging characteristics of ten patients who were diagnosed with metastatic thyroid carcinoma were retrospectively analyzed. In all the cases, fine-needle aspiration cytology (FNAC) of the thyroid was performed during the clinical diagnosis. Results: The ultrasonic images of the ten patients fell into four types: multiple nodules in the thyroid, single nodule in the thyroid, diffuse calcification and heterogeneous echo. Seven cases showed speckled calcific foci. Abnormal blood flow signal was found in 9 cases. Conclusion: The ultrasonic findings of metastatic carcinoma in the thyroid gland are various and non-specific. Color Doppler ultrasound may provide ample evidence. The diagnosis depends on FNAC. (authors)

  7. Dictionary corrosion and corrosion control. English-German/German-English. Fachwoerterbuch Korrosion und Korrosionsschutz. Englisch-Deutsch/Deutsch-Englisch

    Energy Technology Data Exchange (ETDEWEB)

    1985-01-01

    This dictionary has 13000 entries in both languages. Keywords and extensive accompanying information simplify the choice of word for the user. The following topics are covered: Theoretical principles of corrosion; Corrosion of the metals and alloys most frequently used in engineering. Types of corrosion - (chemical-, electro-chemical, biological corrosion); forms of corrosion (superficial, pitting, selective, intercrystalline and stress corrosion; vibrational corrosion cracking); erosion and cavitation. Methods of corrosion control (material selection, temporary corrosion protection media, paint and plastics coatings, electro-chemical coatings, corrosion prevention by treatment of the corrosive media); Corrosion testing methods.

  8. Overview of the ultrasonic instrumentation research in the MYRRHA project

    Energy Technology Data Exchange (ETDEWEB)

    Dierckx, M.; Leysen, W.; Van Dyck, D. [Belgian Nuclear Research Center SCK.CEN (Belgium)

    2015-07-01

    The Belgian Nuclear Research Centre SCK.CEN is in the process of developing MYRRHA, a new generation IV fast flux research reactor to replace the aging BR2. MYRRHA is conceptualized as an accelerator driven system cooled with lead bismuth eutectic mixture (LBE). As LBE is opaque to visual light, ultrasonic measurement techniques are employed as the main technology to provide feedback where needed. This paper we will give an overview of the R and D at SCK.CEN with respect to ultrasonic instrumentation in heavy liquid metals. High temperature ultrasonic transducers are deployed into the reactor to generate and receive the required ultrasonic signals. The ultrasonic waves are generated and sensed by means of a piezo-electric disc at the heart of the transducer. The acoustic properties of commonly used piezo-electric materials match rather well with the acoustic properties of heavy liquid metals, simplifying the design and construction of high bandwidth ultrasonic transducers for use in heavy liquid metals. The ultrasonic transducers will operate in a liquid metal environment, where radiation and high temperature limit the choice of materials for construction. Moreover, the high surface tension of the liquid metal hinders proper wetting of the transducer, required for optimal transmission and reception of the ultrasonic waves. In a first part of the paper, we will discuss the effect of these parameters on the performance of the overall ultrasonic system. In the second part of the paper, past, present and future ultrasonic experiments in LBE will be reviewed. We will show the results of an experiment where a transducer is scanned near the free surface of an LBE pool to render ultrasonic images of objects submerged in the heavy liquid metal. Additionally, the preliminary results of an ongoing experiment that measures the evolution of LBE wetting on different types of metals and various surface conditions will be reported. The evolution of wetting is an important

  9. Atmospheric Corrosion Behavior and Mechanism of a Ni-Advanced Weathering Steel in Simulated Tropical Marine Environment

    Science.gov (United States)

    Wu, Wei; Zeng, Zhongping; Cheng, Xuequn; Li, Xiaogang; Liu, Bo

    2017-12-01

    Corrosion behavior of Ni-advanced weathering steel, as well as carbon steel and conventional weathering steel, in a simulated tropical marine atmosphere was studied by field exposure and indoor simulation tests. Meanwhile, morphology and composition of corrosion products formed on the exposed steels were surveyed through scanning electron microscopy, energy-dispersive x-ray spectroscopy and x-ray diffraction. Results indicated that the additive Ni in weathering steel played an important role during the corrosion process, which took part in the formation of corrosion products, enriched in the inner rust layer and promoted the transformation from loose γ-FeOOH to dense α-FeOOH. As a result, the main aggressive ion, i.e., Cl-, was effectively separated in the outer rust layer which leads to the lowest corrosion rate among these tested steels. Thus, the resistance of Ni-advanced weathering steel to atmospheric corrosion was significantly improved in a simulated tropical marine environment.

  10. Penetration of corrosion products and corrosion-induced cracking in reinforced cementitious materials

    DEFF Research Database (Denmark)

    Michel, Alexander; Pease, Brad J.; Peterova, Adela

    2014-01-01

    This paper describes experimental investigations on corrosion-induced deterioration in reinforced cementitious materials and the subsequent development and implementation of a novel conceptual model. Rejnforced mortar specimens of varying water-to-cement ratios were subjected to current-induced c......This paper describes experimental investigations on corrosion-induced deterioration in reinforced cementitious materials and the subsequent development and implementation of a novel conceptual model. Rejnforced mortar specimens of varying water-to-cement ratios were subjected to current......-dependent concentrations of corrosion products averaged through the specimen thickness. Digital image correlation (DIC) was used to measure corrosion-induced deformations including deformations between steel and cementitious matrix as well as formation and propagation of corrosion-induced cracks. Based on experimental...... observations, a conceptual model was developed to describe the penetration of solid corrosion products into capillary pores of the cementitious matrix. Only capillary pores within a corrosion accommodating region (CAR), i.e. in close proximity of the steel reinforcement, were considered accessible...

  11. Ultrasonic thermometry for nuclear power plants

    International Nuclear Information System (INIS)

    Saravana Kumar, S.; Arunraj, A.L.R.; Swaminathan, K.

    2013-01-01

    Ultrasonic transducer provides a method of measurement of temperature in industrial tanks and boilers containing different liquids with varied salt content. This method is used to measure the average temperature continuously where other traditional methods available do not offer. Traditional methods used for temperature measurement like infrared thermometers, thermocouples, measures temperature at a single location. Numerous thermocouples are to be fixed at various part of the boiler in order to measure the temperature of the entire boiler, which incurs high cost. Reliability of the system decreases, with increasing number of thermocouples. When they fail at a point, the time incurred in finding the faulty part or faulty thermocouple is high. Ultrasonic transducer provides continuous measurement for all different characteristic liquids with higher accuracy and lesser response time. Fault location and clearance time is also less in ultrasonic measurement method, since only a couple of transducers used for the entire boiler structure. Additionally ultrasonic thermometry along support measuring electronic system can be built of low cost. (author)

  12. Analysis of Ultrasonic Resonance Signal in Multi-Layered Structure

    International Nuclear Information System (INIS)

    Kim, Jae Hoon; Kim, Dong Ryun

    2012-01-01

    Ultrasonic testing are far superior to other nondestructive tests for detecting the disbond interface which occurred in adhesive interface. However, a solid rocket motor consisting of a steel case, rubber insulation, liner, and propellant poses many difficulties for analyzing ultrasonic waves because of the superposition of reflected waves and large differences in acoustic impedance of various materials. Therefore, ultrasonic tests for detecting the disbond interface in solid rocket motor have been applied in very limited areas between the steel case and rubber insulation using an automatic C-scan system. The existing ultrasonic test cannot detect the disbond interface between the liner and propellant of a solid rocket motor because most of the ultrasonic waves are absorbed in the rubber material which has low acoustic impedance. This problem could be overcome by analyzing the resonance frequency from the frequency spectrum using the ultrasonic resonance method. In this paper, a new technique to detect the disbond interface between the liner and propellant using ultrasonic resonance characteristics is discussed in detail.

  13. Analysis of Ultrasonic Resonance Signal in Multi-Layered Structure

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jae Hoon [Dept. of Mechanical Design Engineering, Chungnam National University, Daejeon (Korea, Republic of); Kim, Dong Ryun [Agency for Defense Development, Daejeon (Korea, Republic of)

    2012-08-15

    Ultrasonic testing are far superior to other nondestructive tests for detecting the disbond interface which occurred in adhesive interface. However, a solid rocket motor consisting of a steel case, rubber insulation, liner, and propellant poses many difficulties for analyzing ultrasonic waves because of the superposition of reflected waves and large differences in acoustic impedance of various materials. Therefore, ultrasonic tests for detecting the disbond interface in solid rocket motor have been applied in very limited areas between the steel case and rubber insulation using an automatic C-scan system. The existing ultrasonic test cannot detect the disbond interface between the liner and propellant of a solid rocket motor because most of the ultrasonic waves are absorbed in the rubber material which has low acoustic impedance. This problem could be overcome by analyzing the resonance frequency from the frequency spectrum using the ultrasonic resonance method. In this paper, a new technique to detect the disbond interface between the liner and propellant using ultrasonic resonance characteristics is discussed in detail.

  14. NASA's Corrosion Technology Laboratory at the Kennedy Space Center: Anticipating, Managing, and Preventing Corrosion

    Science.gov (United States)

    Calle, Luz Marina

    2014-01-01

    Corrosion is the degradation of a material that results from its interaction with the environment. The marine environment at NASAs Kennedy Space Center (KSC) has been documented by ASM International (formerly American Society for Metals) as the most corrosive in the United States. With the introduction of the Space Shuttle in 1981, the already highly corrosive conditions at the launch pads were rendered even more severe by the 70 tons of highly corrosive hydrochloric acid that were generated by the solid rocket boosters. Numerous failures at the launch pads are caused by corrosion.The structural integrity of ground infrastructure and flight hardware is critical to the success, safety, cost, and sustainability of space missions. As a result of fifty years of experience with launch and ground operations in a natural marine environment that is highly corrosive, NASAs Corrosion Technology Laboratory at KSC is a major source of corrosion control expertise in the launch and other environments. Throughout its history, the Laboratory has evolved from what started as an atmospheric exposure facility near NASAs launch pads into a world-wide recognized capability that provides technical innovations and engineering services in all areas of corrosion for NASA and external customers.This presentation will provide a historical overview of the role of NASAs Corrosion Technology in anticipating, managing, and preventing corrosion. One important challenge in managing and preventing corrosion involves the detrimental impact on humans and the environment of what have been very effective corrosion control strategies. This challenge has motivated the development of new corrosion control technologies that are more effective and environmentally friendly. Strategies for improved corrosion protection and durability can have a huge impact on the economic sustainability of human spaceflight operations.

  15. Corrosion behavior of corrosion resistant alloys in stimulation acids

    Energy Technology Data Exchange (ETDEWEB)

    Cheldi, Tiziana [ENI E and P Division, 20097 San Donato Milanese Milano (Italy); Piccolo, Eugenio Lo; Scoppio, Lucrezia [Centro Sviluppo Materiali, via Castel Romano 100, 00128 Rome (Italy)

    2004-07-01

    In the oil and gas industry, selection of CRAs for downhole tubulars is generally based on resistance to corrosive species in the production environment containing CO{sub 2}, H{sub 2}S, chloride and in some case elemental sulphur. However, there are non-production environments to which these materials must also be resistant for either short term or prolonged duration; these environments include stimulation acids, brine and completion fluids. This paper reports the main results of a laboratory study performed to evaluate the corrosion and stress corrosion behaviour to the acidizing treatments of the most used CRAs for production tubing and casing. Laboratory tests were performed to simulate both 'active' and 'spent' acids operative phases, selecting various environmental conditions. The selected steel pipes were a low alloyed steel, martensitic, super-martensitic, duplex 22 Cr, superduplex 25 Cr and super-austenitic stainless steels (25 Cr 35 Ni). Results obtained in the 'active' acid environments over the temperature range of 100-140 deg. C, showed that the blend acids with HCl at high concentration and HCl + HF represented too much severe conditions, where preventing high general corrosion and heavy localised corrosion by inhibition package becomes very difficult, especially for duplex steel pipe, where, in some case, the specimens were completely dissolved into the solution. On the contrary, all steels pipes were successfully protected by inhibitor when organic acid solution (HCOOH + CH{sub 3}COOH) were used. Furthermore, different effectiveness on corrosion protection was showed by the tested inhibitors packages: e.g. in the 90% HCl at 12% + 10 CH{sub 3}COOH acid blend. In 'spent' acid environments, all steel pipes showed to be less susceptible to the localised and general corrosion attack. Moreover, no Sulphide Stress Corrosion Cracking (SSC) was observed. Only one super-austenitic stainless steel U-bend specimen showed

  16. Strain-induced corrosion cracking in ferritic components of BWR primary circuits

    International Nuclear Information System (INIS)

    Seifert, H.-P.; Ritter, S.; Ineichen, U.; Tschanz, U.; Gerodetti, B.

    2003-04-01

    The present final report of the RIKORR project is a summary of a literature survey and of the experimental work performed by PSI on the environmentally-assisted cracking (EAC) and dynamic strain ageing (DSA) susceptibility of low-alloy steels (LAS) in high-temperature (HT) water. Within this project, the EAC crack growth behaviour of different low-alloy RPV steels, weld filler and weld heat-affected zone materials has been investigated under simulated transient and steady-state BWR/NWC power operation conditions. The strain-induced corrosion cracking (SICC) / low-frequency corrosion fatigue (CF) and stress corrosion cracking (SCC) crack growth behaviour of different low-alloy RPV steels under simulated transient and stationary BWR/NWC conditions was characterized by slow rising load / low-frequency corrosion fatigue and constant load / periodical partial unloading / ripple load tests with pre-cracked fracture mechanics specimens in oxygenated HT water at temperatures of either 288, 250, 200 or 150 o C. Modern high-temperature water loops, on-line crack growth monitoring and fractographic analysis by scanning electron microscopy (SEM) were used to quantify the cracking response. (author)

  17. Corrosion failure analysis as related to prevention of corrosion failures

    International Nuclear Information System (INIS)

    Suss, H.

    1977-10-01

    The factors and conditions which have contributed to many of the corrosion related service failures are discussed based on a review of actual case histories. The anti-corrosion devices which developed as a result of these failure analyses are reviewed, and the method which must be adopted and used to take advantage of the available corrosion prevention techniques is discussed

  18. Training methods in non-destructive examination with ultrasonic testing

    International Nuclear Information System (INIS)

    Walte, F.

    1986-01-01

    German concept for inspection of LWR, leak before break, basic safety; General inspection methods; Ultrasonic inspection - basic principle, generation of ultrasound, bulk and surface waves, piezo electric and electromagnetic transducers, energy balance, scattering and adsorption, divergence; Ultra techniques in compliance with KTA-rules - pulse-echo, tandem, throughtransmission; Valuation of ultrasonic indications; Pre- and in-service inspection; Practical part - ultrasonic equipment, ultrasonic piezo electric transducers, wall thickness measurement, crack depth measurement with potential drop technique. (orig.)

  19. Ultrasonic Cleaning of Nuclear Steam Generator by Micro Bubble

    Energy Technology Data Exchange (ETDEWEB)

    Jeong, Woo Tae [Korea Hydro and Nuclear Power Co., Daejeon (Korea, Republic of); Kim, Sang Tae; Yoon, Sang Jung [Sae-An Engineering Co., Seoul (Korea, Republic of)

    2012-05-15

    In this paper, we present ultrasonic cleaning technology for a nuclear steam generator using micro bubble. We could extend the boundary of ultrasonic cleaning by using micro bubbles in water. Ultrasonic energy measured was increased about 5 times after the generation of micro bubbles in water. Furthermore, ultrasound energy was measured to be strong enough to create cavitation even though the ultrasound sensor was about 2 meters away from the ultrasonic transducer

  20. Corrosion and corrosion fatigue of airframe aluminum alloys

    Science.gov (United States)

    Chen, G. S.; Gao, M.; Harlow, D. G.; Wei, R. P.

    1994-01-01

    Localized corrosion and corrosion fatigue crack nucleation and growth are recognized as degradation mechanisms that effect the durability and integrity of commercial transport aircraft. Mechanically based understanding is needed to aid the development of effective methodologies for assessing durability and integrity of airframe components. As a part of the methodology development, experiments on pitting corrosion, and on corrosion fatigue crack nucleation and early growth from these pits were conducted. Pitting was found to be associated with constituent particles in the alloys and pit growth often involved coalescence of individual particle-nucleated pits, both laterally and in depth. Fatigue cracks typically nucleated from one of the larger pits that formed by a cluster of particles. The size of pit at which fatigue crack nucleates is a function of stress level and fatigue loading frequency. The experimental results are summarized, and their implications on service performance and life prediction are discussed.

  1. Ultrasonic inspection development at HEDL

    International Nuclear Information System (INIS)

    Day, C.K.; Mech, S.J.; Michaels, T.E.; Dixon, N.E.

    1978-01-01

    Ultrasonic testing methods and equipment are being developed to support preservice and in-service inspection of selected FFTF welds. A digital computer system is employed in the analysis of both simulated FFTF pipe sections and plate specimens containing fatigue cracks. It is anticipated that test evaluation standards containing fatigue cracks will partially eliminate questions formerly associated with weld test calibration producers by providing natural cracks which follow grain boundaries and stress patterns resembling piping situ conditions. Studies have revealed that commercial transducers may satisfy LMFBR ultrasonic pipe inspection applications: The test system evaluation included transducers and wedge coupling and fluid coupling materials which exhibited acceptable performance at temperatures to 2300C. Results are presented that demonstrate the feasibility of ultrasonic inspection of components immersed in sodium at temperatures to 2600C. (UK)

  2. Effect of decision making on ultrasonic examination performance

    International Nuclear Information System (INIS)

    Harris, D.H.

    1992-05-01

    A decision aid was developed to overcome examiner limitations in information processing and decision making during ultrasonic examinations. The aid provided a means of noting signal characteristics as they were observed during the examination, and of presenting them simultaneously for decision making. The aid also served as a way of providing detailed feedback on examination performance during training. The aid was incorporated into worksheets used for the conduct of practice examinations during ultrasonic examination training. To support the introduction and use of the decision aid, one hour of supplementary training was inserted in an existing 64-hour training course on ultrasonic detection of defects. This study represented a modest step in improving the performance of ultrasonic examinations in nuclear power plants. Findings indicated that aided decision making supported by limited training can significantly improve ultrasonic detection performance

  3. Atmospheric corrosion of uranium-carbon alloys; Corrosion atmospherique des alliages uranium-carbone

    Energy Technology Data Exchange (ETDEWEB)

    Rousset, P; Accary, A [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

    1965-07-01

    The authors study the corrosion of uranium-carbon alloys having compositions close to that of the mono-carbide; they show that the extent of the observed corrosion effects increases with the water vapour content of the surrounding gas and they conclude that the atmospheric corrosion of these alloys is due essentially to the humidity of the air, the effect of the oxygen being very slight at room temperature. They show that the optimum conditions for preserving U-C alloys are either a vacuum or a perfectly dry argon atmosphere. The authors have also established that the type of corrosion involved is a corrosion which 'cracks under stress' and is transgranular (it can also be intergranular in the case of sub-stoichiometric alloys). They propose, finally, two hypotheses for explaining this mechanism, one of which is illustrated by the existence, at the fissure interface, of corrosion products which can play the role of 'corners' in the mono-carbide grains. (authors) [French] Les auteurs etudient la corrosion des alliages uranium-carbone de composition voisine du monocarbure; ils montrent que l'importance des effets de la corrosion observee augmente avec la teneur en vapeur d'eau du milieu gazeux ambiant et concluent que la corrosion atmospherique de ces alliages est due essentiellement a l'humidite de l'air, l'action de l'oxygene de l'air etant tres faible a la temperature ambiante. Ils indiquent que les conditions optimales de conservation des alliages U-C sont le vide ou une atmosphere d'argon parfaitement desseches. D'autre part, les auteurs etablissent que le type de corrosion mis en jeu est une corrosion 'fissurante sous contrainte', transgranulaire (pouvant egalement etre intergranulaire dans le cas d'alliages sous-stoechiometriques). Ils proposent enfin deux hypotheses pour rendre compte de ce mecanisme, dont l'une est illustree par la mise en evidence, a l'interface des fissures, de produits de corrosion pouvant jouer le role de 'coins' dans les grains de

  4. Corrosion and corrosion protection of support structures for offshore wind energy devices (OWEA)

    Energy Technology Data Exchange (ETDEWEB)

    Momber, A. [Muehlhan AG, Schlinckstrasse 3, D-21107 Hamburg (Germany)

    2011-05-15

    The paper provides a review about the corrosion and corrosion protection of offshore wind energy devices (OWEA). Firstly, special features resulting from location and operation of OWEA are being discussed. Secondly, types of corrosion and corrosion phenomena are summarized in a systematic way. Finally, practical solutions to the corrosion protection of OWEA, including steel allowances, cathodic protection and coatings and linings, are discussed. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  5. Corrosion behaviors and effects of corrosion products of plasma electrolytic oxidation coated AZ31 magnesium alloy under the salt spray corrosion test

    Science.gov (United States)

    Wang, Yan; Huang, Zhiquan; Yan, Qin; Liu, Chen; Liu, Peng; Zhang, Yi; Guo, Changhong; Jiang, Guirong; Shen, Dejiu

    2016-08-01

    The effects of corrosion products on corrosion behaviors of AZ31 magnesium alloy with a plasma electrolytic oxidation (PEO) coating were investigated under the salt spray corrosion test (SSCT). The surface morphology, cross-sectional microstructure, chemical and phase compositions of the PEO coating were determined using scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction analysis (XRD), respectively. Further, the corrosion process of the samples under the SSCT was examined in a non-aqueous electrolyte (methanol) using electrochemical impedance spectroscopy (EIS) coupled with equivalent circuit. The results show that the inner layer of the coating was destroyed firstly and the corrosion products have significant effects on the corrosion behaviors of the coating. The results above are discussed and an electrochemical corrosion model is proposed in the paper.

  6. Long-term corrosion studies

    International Nuclear Information System (INIS)

    Gdowski, G.

    1998-01-01

    The scope of this activity is to assess the long-term corrosion properties of metallic materials under consideration for fabricating waste package containers. Three classes of metals are to be assessed: corrosion resistant, intermediate corrosion resistant, and corrosion allowance. Corrosion properties to be evaluated are general, pitting and crevice corrosion, stress-corrosion cracking, and galvanic corrosion. The performance of these materials will be investigated under conditions that are considered relevant to the potential emplacement site. Testing in four aqueous solutions, and vapor phases above them, and at two temperatures are planned for this activity. (The environmental conditions, test metals, and matrix are described in detail in Section 3.0.) The purpose and objective of this activity is to obtain the kinetic and mechanistic information on degradation of metallic alloys currently being considered for waste package containers. This information will be used to provide assistance to (1) waste package design (metal barrier selection) (E-20-90 to E-20-92), (2) waste package performance assessment activities (SIP-PA-2), (3) model development (E-20-75 to E-20-89). and (4) repository license application

  7. On-line ultrasonic gas entrainment monitor

    International Nuclear Information System (INIS)

    Day, C.K.; Pedersen, H.N.

    1978-01-01

    Apparatus employing ultrasonic energy for detecting and measuring the quantity of gas bubbles present in liquids being transported through pipes is described. An ultrasonic transducer is positioned along the longitudinal axis of a fluid duct, oriented to transmit acoustic energy radially of the duct around the circumference of the enclosure walls. The back-reflected energy is received centrally of the duct and interpreted as a measure of gas entrainment. One embodiment employs a conical reflector to direct the transmitted acoustic energy radially of the duct and redirect the reflected energy back to the transducer for reception. A modified embodiment employs a cylindrical ultrasonic transducer for this purpose

  8. Mechanochemical degradation of potato starch paste under ultrasonic irradiation

    Institute of Scientific and Technical Information of China (English)

    LI Jian-bin; LI Lin; LI Bing; CHEN Ling; GUI Lin

    2006-01-01

    In the paper, changes in the molecular weight, the intrinsic viscosity and the polydispersity (molecular mass distribution) of treated potato starch paste were studied under different ultrasonic conditions which include irradiation time, ultrasonic intensity, potato starch paste concentration, and distance from probe tip on the degradation of potato starch paste. Intrinsic viscosity of potato starch paste was determined following the ASTM (American Society for Testing and Materials) standard practice for dilute solution viscosity of polymers. Molecular mass and polydispersity of potato starch paste were measured on GPC (Gel Permeation Chromatography). The results showed that the average molecular mass and the intrinsic viscosity of starch strongly depended on irradiation time. Degradation increased with prolonged ultrasonic irradiation time, and the increase of ultrasonic intensity could accelerate the degradation, resulting in a faster degradation rate, a lower limiting value and a higher degradation extent. Starch samples were degraded faster in dilute solutions than in concentrated solutions. The molecular mass and the intrinsic viscosity of starch increased with the increase of distance from probe tip. Our results also showed that the polydispersity decreased with ultrasonic irradiation under all ultrasonic conditions. Ultrasonic degradation of potato starch paste occured based on the mechanism of molecular relaxation of starch paste. In the initial stage, ultrasonic degradation of potato starch paste was a random process, and the molecular mass distribution was broad. After that, ultrasonic degradation of potato starch paste changed to a nonrandom process, and the molecular mass distribution became narrower. Finally, molecular mass distribution tended toward a saturation value.

  9. Corrosion of beryllium

    International Nuclear Information System (INIS)

    Mueller, J.J.; Adolphson, D.R.

    1987-01-01

    The corrosion behavior of beryllium in aqueous and elevated-temperature oxidizing environments has been extensively studied for early-intended use of beryllium in nuclear reactors and in jet and rocket propulsion systems. Since that time, beryllium has been used as a structural material in les corrosive environments. Its primary applications include gyro systems, mirror and reentry vehicle structures, and aircraft brakes. Only a small amount of information has been published that is directly related to the evaluation of beryllium for service in the less severe or normal atmospheric environments associated with these applications. Despite the lack of published data on the corrosion of beryllium in atmospheric environments, much can be deduced about its corrosion behavior from studies of aqueous corrosion and the experiences of fabricators and users in applying, handling, processing, storing, and shipping beryllium components. The methods of corrosion protection implemented to resist water and high-temperature gaseous environments provide useful information on methods that can be applied to protect beryllium for service in future long-term structural applications

  10. Initiation and inhibition of pitting corrosion on reinforcing steel under natural corrosion conditions

    Energy Technology Data Exchange (ETDEWEB)

    Abd El Wanees, S., E-mail: s_wanees@yahoo.com [Chemistry Department, Faculty of Science, University of Tabuk, Tabuk (Saudi Arabia); Chemistry Department, Faculty of Science, Zagazig University, Zagazig 44519 (Egypt); Bahgat Radwan, A. [Center for Advanced Materials, Qatar University, Doha 2713 (Qatar); Alsharif, M.A. [Chemistry Department, Faculty of Science, University of Tabuk, Tabuk (Saudi Arabia); Abd El Haleem, S.M. [Chemistry Department, Faculty of Science, Zagazig University, Zagazig 44519 (Egypt)

    2017-04-01

    Initiation and inhibition of pitting corrosion on reinforcing steel in saturated, naturally aerated Ca(OH){sub 2} solutions, under natural corrosion conditions, are followed through measurements of corrosion current, electrochemical impedance spectroscopy and SEM investigation. Induction period for pit initiation and limiting corrosion current for pit propagation are found to depend on aggressive salt anion and cation-types, as well as, concentration. Ammonium chlorides and sulfates are more corrosive than the corresponding sodium salts. Benzotriazole and two of its derivatives are found to be good inhibitors for pitting corrosion of reinforcing steel. Adsorption of these compounds follows a Langmuir adsorption isotherm. The thermodynamic functions ΔE{sup ∗}, ΔH{sup ∗} and ΔS{sup ∗} for pitting corrosion processes in the absence and presence of inhibitor are calculated and discussed. - Highlights: • Cl{sup −} and SO{sub 4} {sup 2-} induce pitting corrosion on passive reinforcing steel. • Initiation and propagation of pitting depend on cation and anion types. • Inhibition is based on adsorption according to Langmuir isotherm.

  11. Real time corrosion monitoring in atmosphere using automated battery driven corrosion loggers

    DEFF Research Database (Denmark)

    Prosek, T.; Kouril, M.; Hilbert, Lisbeth Rischel

    2008-01-01

    diminishes due to corrosion. Zinc, iron, copper and nickel sensors at several thicknesses are available. Sensitivity of the corrosion measurement varies from 1 to 10 nm depending on the type and thickness of the sensor. Changes in the air corrosivity can be thus detected within hours or even tens of minutes......A logger enabling continuous measurement of corrosion rate of selected metals in indoor and outdoor atmospheres has been developed. Principle of the measurement method is based on the increasing electrical resistance of a measuring element made of the material concerned as its cross-sectional area....... The logger lifetime in medium corrosive environments is designed to be 2 years with full autonomy. Data on the sensor corrosion rate are available any time through GPRS connection or by a non-contact inductive reading without the need of retracting the logger from the exposure site....

  12. A flow meter for ultrasonically measuring the flow velocity of fluids

    DEFF Research Database (Denmark)

    2015-01-01

    The invention regards a flow meter for ultrasonically measuring the flow velocity of fluids comprising a duct having a flow channel with an internal cross section comprising variation configured to generate at least one acoustic resonance within the flow channel for a specific ultrasonic frequency......, and at least two transducers for generating and sensing ultrasonic pulses, configured to transmit ultrasonic pulses at least at said specific ultrasonic frequency into the flow channel such that the ultrasonic pulses propagate through a fluid flowing in the flow channel, wherein the flow meter is configured...

  13. Corrosion-resistant metal surfaces

    Science.gov (United States)

    Sugama, Toshifumi [Wading River, NY

    2009-03-24

    The present invention relates to metal surfaces having thereon an ultrathin (e.g., less than ten nanometer thickness) corrosion-resistant film, thereby rendering the metal surfaces corrosion-resistant. The corrosion-resistant film includes an at least partially crosslinked amido-functionalized silanol component in combination with rare-earth metal oxide nanoparticles. The invention also relates to methods for producing such corrosion-resistant films.

  14. Bulk viscosity and ultrasonic attenuation in liquid metals

    International Nuclear Information System (INIS)

    Awasthi, O.N.; Murthy, B.V.S.

    1984-11-01

    Ultrasonic attenuation in simple liquid metals has been investigated using the thermodynamic theory of relaxation processes incorporating the concept of a two state model for the liquid near the melting point. Agreement of the results with the experimental values of the ultrasonic attenuation and bulk viscosity indicates that this might be an appropriate approach to explain the excess attenuation of ultrasonic waves in liquid metals. (author)

  15. Corrosion testing facilities in India

    International Nuclear Information System (INIS)

    Viswanathan, R.; Subramanian, Venu

    1981-01-01

    Major types of corrosion tests, establishment of specifications on corrosion testing and scope of their application in practice are briefly described. Important organizations in the world which publish specifications/standards are listed. Indian organizations which undertake corrosion testing and test facilities available at them are also listed. Finally in an appendix, a comprehensive list of specifications relevant to corrosion testing is given. It is arranged under the headings: environmental testing, humidity tests, salt spray/fog tests, immersion tests, specification corrosion phenomena, (tests) with respect to special corrosion media, (tests) with respect to specific corrosion prevention methods, and specific corrosion tests using electrical and electrochemical methods (principles). Each entry in the list furnishes information about: nature of the test, standard number, and its specific application. (M.G.B.)

  16. Ultrasonic techniques for fluids characterization

    CERN Document Server

    Povey, Malcolm J W

    1997-01-01

    This book is a comprehensive and practical guide to the use of ultrasonic techniques for the characterization of fluids. Focusing on ultrasonic velocimetry, the author covers the basic topics and techniques necessaryfor successful ultrasound measurements on emulsions, dispersions, multiphase media, and viscoelastic/viscoplastic materials. Advanced techniques such as scattering, particle sizing, and automation are also presented. As a handbook for industrial and scientific use, Ultrasonic Techniques for Fluids Characterization is an indispensable guide to chemists and chemical engineers using ultrasound for research or process monitoring in the chemical, food processing, pharmaceutical, cosmetic, biotechnology,and fuels industries. Key Features * Appeals to anyone using ultrasound to study fluids * Provides the first detailed description of the ultrasound profiling technique for dispersions * Describes new techniques for measuring phase transitions and nucleation, such as water/ice and oil/fat * Presents the l...

  17. Ultrasonic velocity and absorption study of binary mixtures of cyclohexane with acrylonitrile by interferometric method at different frequencies

    Science.gov (United States)

    Pawar, N. R.; Chimankar, O. P.; Bhandakkar, V. D.; Padole, N. N.

    2012-12-01

    The ultrasonic velocity (u), absorption (α), density (ρ), and viscosity (η) has been measured at different frequencies (1MHz to 10MHz) in the binary mixtures of cyclohexane with acrylonitriile over the entire range of composition at temperature 303K. Vander Waal's constant (b), adiabatic compressibility (βa), acoustic impedance (Z), molar volume (V), free length (Lf), free volume, internal pressure, intermolecular radius and relative association have been also calculated. A special application for acrylonitrile is in the manufacture of carbon fibers. These are produced by paralysis of oriented poly acrylonitrile fibers and are used to reinforce composites for high-performance applications in the aircraft, defense and aerospace industries. Other applications of acrylonitrile are in the production of fatty amines, ion exchange resins and fatty amine amides used in cosmetics, adhesives, corrosion inhibitors and water-treatment resins. Cyclohexane derivatives can be used for the synthesis of pharmaceuticals, dyes, herbicides, plant growth regulator, plasticizers, rubber chemicals, nylon, cyclamens and other organic compounds. In the view of these extensive applications of acrylonitrile and cyclohexane in the engineering process, textile and pharmaceutical industries present study provides qualitative information regarding the nature and strength of interaction in the liquid mixtures through derive parameters from ultrasonic velocity and absorption measurement.

  18. Corrosion characteristics of K-claddings

    International Nuclear Information System (INIS)

    Park, J. Y.; Choi, B. K.; Jung, Y. H.; Jung, Y. H.

    2004-01-01

    The Improvement of the corrosion resistance of nuclear fuel claddings is the critical issue for the successful development of the high burn-up fuel. KAERI have developed the K-claddings having a superior corrosion resistance by controlling the alloying element addition and optimizing the manufacturing process. The comparative evaluation of the corrosion resistance for K-claddings and the foreign claddings was performed and the effect of the heat treatment on the corrosion behavior of K-claddings was also examined. Corrosion tests were carried out in the conditions of 360 .deg. C pure water, PWR-simulating loop and 400 .deg. C steam, From the results of the corrosion tests, it was found that the corrosion resistance of K-claddings is superior to those of Zry4 and A claddings and K6 showed a better corrosion resistance than K3. The corrosion behavior of K-cladding was strongly influenced by the final annealing rather than the intermediate annealing, and the corrosion resistance increased with decreasing the final annealing temperature

  19. Cement-based materials' characterization using ultrasonic attenuation

    Science.gov (United States)

    Punurai, Wonsiri

    The quantitative nondestructive evaluation (NDE) of cement-based materials is a critical area of research that is leading to advances in the health monitoring and condition assessment of the civil infrastructure. Ultrasonic NDE has been implemented with varying levels of success to characterize cement-based materials with complex microstructure and damage. A major issue with the application of ultrasonic techniques to characterize cement-based materials is their inherent inhomogeneity at multiple length scales. Ultrasonic waves propagating in these materials exhibit a high degree of attenuation losses, making quantitative interpretations difficult. Physically, these attenuation losses are a combination of internal friction in a viscoelastic material (ultrasonic absorption), and the scattering losses due to the material heterogeneity. The objective of this research is to use ultrasonic attenuation to characterize the microstructure of heterogeneous cement-based materials. The study considers a real, but simplified cement-based material, cement paste---a common bonding matrix of all cement-based composites. Cement paste consists of Portland cement and water but does not include aggregates. First, this research presents the findings of a theoretical study that uses a set of existing acoustics models to quantify the scattered ultrasonic wavefield from a known distribution of entrained air voids. These attenuation results are then coupled with experimental measurements to develop an inversion procedure that directly predicts the size and volume fraction of entrained air voids in a cement paste specimen. Optical studies verify the accuracy of the proposed inversion scheme. These results demonstrate the effectiveness of using attenuation to measure the average size, volume fraction of entrained air voids and the existence of additional larger entrapped air voids in hardened cement paste. Finally, coherent and diffuse ultrasonic waves are used to develop a direct

  20. Corrosion control. 2. ed.

    International Nuclear Information System (INIS)

    Bradford, S.A.

    2001-01-01

    The purpose of this text is to train engineers and technologists not just to understand corrosion but to control it. Materials selection, coatings, chemical inhibitors, cathodic and anodic protection, and equipment design are covered in separate chapters. High-temperature oxidation is discussed in the final two chapters ne on oxidation theory and one on controlling oxidation by alloying and with coatings. This book treats corrosion and high-temperature oxidation separately. Corrosion is divided into three groups: (1) chemical dissolution including uniform attack, (2) electrochemical corrosion from either metallurgical or environmental cells, and (3) stress-assisted corrosion. Corrosion is logically grouped according to mechanisms rather than arbitrarily separated into different types of corrosion as if they were unrelated. For those university students and industry personnel who approach corrosion theory very hesitantly, this text will present the electrochemical reactions responsible for corrosion summed up in only five simple half-cell reactions. When these are combined on a polarization diagram, which is also explained in detail, the electrochemical processes become obvious. For those who want a text stripped bare of electrochemical theory, several noted sections can be omitted without loss of continuity. However, the author has presented the material in such a manner that these sections are not beyond the abilities of any high school graduate who is interested in technology

  1. Corrosion resistance of cast irons and titanium alloys as reference engineered metal barriers for use in basalt geologic storage: a literature assessment

    International Nuclear Information System (INIS)

    Charlot, L.A.; Westerman, R.E.

    1981-07-01

    A survey and assessment of the literature on the corrosion resistance of cast irons and low-alloy titanium are presented. Selected engineering properties of cast iron and titanium are briefly described; however, the corrosion resistance of cast iron and titanium in aqueous solutions or in soils and their use in a basalt repository are emphasized. In evaluating the potential use of cast iron and titanium as structural barrier materials for long-lived nuclear waste packages, it is assumed that titanium has the general corrosion resistance to be used in relatively thin cross sections whereas the cost and availability of cast iron allows its use even in very thick cross sections. Based on this assumption, the survey showed that: The uniform corrosion of low-alloy titanium in a basalt environment is expected to be extremely low. A linear extrapolation of general corrosion rates with an added corrosion allowance suggests that a 3.2- to 6.4-mm-thick wall may have a life of 1000 yr. Pitting and crevice corrosion are not likely corrosion modes in basalt ground waters. It is also unlikely that stress corrosion cracking (SCC) will occur in the commercially pure (CP) titanium alloy or in palladiumor molybdenum-alloyed titanium materials. Low-alloy cast irons may be used as barrier metals if the environment surrounding the metal keeps the alloy in the passive range. The solubility of the corrosion product and the semipermeable nature of the oxide film allow significant uniform corrosion over long time periods. A linear extrapolation of high-temperature corrosion rates on carbon steels and corrosion rates of cast irons in soils gives an estimated metal penetration of 51 to 64 mm after 1000 yr. A corrosion allowance of 3 to 5 times that suggests that an acceptable cast iron wall may be from 178 to 305 mm thick. Although they cannot be fully assessed, pitting and crevice corrosion should not affect cast iron due to the ground-water chemistry of basalt

  2. Beat-Frequency/Microsphere Medical Ultrasonic Imaging

    Science.gov (United States)

    Yost, William T.; Cantrell, John H.; Pretlow, Robert A., III

    1995-01-01

    Medical ultrasonic imaging system designed to provide quantitative data on various flows of blood in chambers, blood vessels, muscles, and tissues of heart. Sensitive enough to yield readings on flows of blood in heart even when microspheres used as ultrasonic contrast agents injected far from heart and diluted by circulation of blood elsewhere in body.

  3. Development of measurement technique for crack depth in weld zone of thick stainless steel pipe with ultrasonic phased array TOFD

    International Nuclear Information System (INIS)

    Ishida, Hitoshi

    2006-01-01

    Phased array TOFD (time of flight diffraction) method which makes possible to detect tip diffraction echoes and measure crack depth in an austenitic stainless steel weld zone with a thickness of more than 25 mm to which region it was difficult to apply ultrasonic test due to scattering of ultrasonic waves has been developed. The developed method uses a single array transducer to have a short distance between incident points of transmitter and receiver in order to propagate waves in shorter pass in the weld region. Transmitting and receiving ultrasonic beams from a single array probe can be set a crossing point and a focal point at desired depth. This method makes possible to scan with 16 kinds of combination of crossing points and focal pints of ultrasonic beam at a time. We have examined fundamental characteristics of depth measurement with electric discharge machining slits on base metal of a stainless steel with a thickness of 35 mm. As the results: (1) We could measure the slit depth with 0.2mm error from the slit depth with a estimating method of a lateral wave propagation time with back wall echo. (2) The largest error of the depth measurement from the slit depth with the ultrasonic beam crossing point set at the 4mm different point from the tip of the slit was 0.3 mm. (3) The largest error of the depth measurements due to the difference of focal point depth of ultrasonic beam was 0.2 mm. (4) The highest tip diffraction echo could be observed with the ultrasonic beam cross point set at the tip of the slit. The difference of 4 mm between the cross point and the tip of the slit caused attenuation of tip diffraction echo height in -6.8 dB. Furthermore we have measured a depth of electric discharge machining slits, fatigue cracks and stress corrosion cracking (SCC) on stainless steel welded pipe specimens with a thickness of 35 mm. As the results: (1) We could detect the tip diffraction echoes which have a signal noise ratio with more than 2.4 from the fatigue

  4. Ultrasonic sensor for sodium perspective device

    International Nuclear Information System (INIS)

    Ogawa, Fujio; Onuki, Koji.

    1995-01-01

    The present invention concerns an ultrasonic wave sensor for a sodium perspective device disposed in an FBR type reactor, which can change the directing angle of the ultrasonic sensor irrespective of the external conditions in liquid sodium. Namely, the sensor comprises (1) a sensor main body, (2) a diaphragm disposed on an oscillating surface of ultrasonic waves generated from the sensor main body, (3) a pressurizing and depressurizing nozzle connected to the sensor main body, and (4) a pressure detector disposed to these nozzles. A gas is charged/discharged to and from the sensor main body to control a gas pressure in the main body. If the gas pressure is made higher, the diaphragm is deformed convexly. If the gas pressure is lowered, the diaphragm is deformed concavely. The directing angle is greater when it is deformed a convexly, and it is smaller when it is deformed concavely. Accordingly, ultrasonic wave receiving/sending range in the sodium can be varied optionally by controlling the gas pressure in the main body. (I.S.)

  5. Corrosion in the oil industry

    Energy Technology Data Exchange (ETDEWEB)

    Brondel, D [Sedco Forex, Montrouge (France); Edwards, R [Schlumberger Well Services, Columbus, OH (United States); Hayman, A [Etudes et Productions Schlumberger, Clamart (France); Hill, D [Schlumberger Dowell, Tulsa, OK (United States); Mehta, S [Schlumberger Dowell, St. Austell (United Kingdom); Semerad, T [Mobil Oil Indonesia, Inc., Sumatra (Indonesia)

    1994-04-01

    Corrosion costs the oil industry billions of dollars a year, a fact that makes the role of the corrosion engineer an increasingly important one. Attention is paid to how corrosion affects every aspect of exploration and production, from offshore rigs to casing. Also the role of corrosion agents such as drilling and production fluids is reviewed. Methods of control and techniques to monitor corrosion are discussed, along with an explanation of the chemical causes of corrosion. 21 figs., 32 refs.

  6. Phytochemicals as Green Corrosion Inhibitors in Various Corrosive ...

    African Journals Online (AJOL)

    There is an intensive effort underway to develop new plant origin corrosion inhibitors for metal subjected to various environmental conditions. These efforts have been motivated by the desire to replace toxic inhibitors used for mitigation of corrosion of various metals and alloys in aqueous solutions. Plants represent a class ...

  7. Designing an in-situ ultrasonic nondestructive evaluation system for ultrasonic additive manufacturing

    Science.gov (United States)

    Nadimpalli, Venkata K.; Nagy, Peter B.

    2018-04-01

    Ultrasonic Additive Manufacturing (UAM) is a solid-state layer by layer manufacturing process that utilizes vibration induced plastic deformation to form a metallurgical bond between a thin layer and an existing base structure. Due to the vibration based bonding mechanism, the quality of components at each layer depends on the geometry of the structure. In-situ monitoring during and between UAM manufacturing steps offers the potential for closed-loop control to optimize process parameters and to repair existing defects. One interface that is most prone to delamination is the base/build interface and often UAM component height and quality are limited by failure at the base/build interface. Low manufacturing temperatures and favorable orientation of typical interface defects in UAM make ultrasonic NDE an attractive candidate for online monitoring. Two approaches for in-situ NDE are discussed and the design of the monitoring system optimized so that the quality of UAM components is not affected by the addition of the NDE setup. Preliminary results from in-situ ultrasonic NDE indicate the potential to be utilized for online qualification, closed-loop control and offline certification of UAM components.

  8. Computer simulation of ultrasonic waves in solids

    International Nuclear Information System (INIS)

    Thibault, G.A.; Chaplin, K.

    1992-01-01

    A computer model that simulates the propagation of ultrasonic waves has been developed at AECL Research, Chalk River Laboratories. This program is called EWE, short for Elastic Wave Equations, the mathematics governing the propagation of ultrasonic waves. This report contains a brief summary of the use of ultrasonic waves in non-destructive testing techniques, a discussion of the EWE simulation code explaining the implementation of the equations and the types of output received from the model, and an example simulation showing the abilities of the model. (author). 2 refs., 2 figs

  9. Ultrasonic Transducer Peak-to-Peak Optical Measurement

    Directory of Open Access Journals (Sweden)

    Pavel Skarvada

    2012-01-01

    Full Text Available Possible optical setups for measurement of the peak-to-peak value of an ultrasonic transducer are described in this work. The Michelson interferometer with the calibrated nanopositioner in reference path and laser Doppler vibrometer were used for the basic measurement of vibration displacement. Langevin type of ultrasonic transducer is used for the purposes of Electro-Ultrasonic Nonlinear Spectroscopy (EUNS. Parameters of produced mechanical vibration have to been well known for EUNS. Moreover, a monitoring of mechanical vibration frequency shift with a mass load and sample-transducer coupling is important for EUNS measurement.

  10. Determine bond strength by ultrasonic measurement

    International Nuclear Information System (INIS)

    Brown, C.M.

    1978-01-01

    Application of ultrasonic methods for the evaluation and measurement of bond strength has been the object of numerous investigations in the last fifteen years. Some investigators have reported good success (in limited application) while others have experienced dismal failure. One problem common to all investigations was the difficulty in extracting and isolating the many components which comprise the ultrasonic signal reflected from a bonded interface. Part of this problem was due to manually extracting individual parameters from large volumes of raw data. However, with the vast technology now available in the field of signal analysis and computerized data processing, it is feasible to isolate and analyze individual parameters within the ultrasonic signal for great volumes of raw data

  11. Numerical shaping of the ultrasonic wavelet

    International Nuclear Information System (INIS)

    Bonis, M.

    1991-01-01

    Improving the performance and the quality of ultrasonic testing requires the numerical control of the shape of the driving signal applied to the piezoelectric transducer. This allows precise shaping of the ultrasonic field wavelet and corrections for the physical defects of the transducer, which are mainly due to the damper or the lens. It also does away with the need for an accurate electric matching. It then becomes feasible to characterize, a priori, the ultrasonic wavelet by means of temporal and/or spectral specifications and to use, subsequently, an adaptative algorithm to calculate the corresponding driving wavelet. Moreover, the versatility resulting from the numerical control of this wavelet allows it to be changed in real time during a test

  12. Monitoring Microbially Influenced Corrosion

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    and diffusional effects and unreliable corrosion rates, when biofilm and ferrous sulphide corrosion products cover the steel surface. Corrosion rates can be overestimated by a factor of 10 to 100 by electrochemical techniques. Weight loss coupons and ER are recommended as necessary basic monitoring techniques......Abstract Microbially influenced corrosion (MIC) of carbon steel may occur in media with microbiological activity of especially sulphate-reducing bacteria (SRB). The applicability and reliability of a number of corrosion monitoring techniques for monitoring MIC has been evaluated in experiments....... EIS might be used for detection of MIC as the appearance of very large capacitances can be attributed to the combined ferrous sulphide and biofilm formation. Capacitance correlates directly with sulphide concentration in sterile sulphide media. Keywords: Corrosion monitoring, carbon steel, MIC, SRB...

  13. SRB seawater corrosion project

    Science.gov (United States)

    Bozack, M. J.

    1991-01-01

    The corrosion behavior of 2219 aluminum when exposed to seawater was characterized. Controlled corrosion experiments at three different temperatures (30, 60 and 100 C) and two different environments (seawater and 3.5 percent salt solution) were designed to elucidate the initial stages in the corrosion process. It was found that 2219 aluminum is an active catalytic surface for growth of Al2O3, NaCl, and MgO. Formation of Al2O3 is favored at lower temperatures, while MgO is favored at higher temperatures. Visible corrosion products are formed within 30 minutes after seawater exposure. Corrosion characteristics in 3.5 percent salt solution are different than corrosion in seawater. Techniques utilized were: (1) scanning electron microscopy, (2) energy dispersive x-ray spectroscopy, and (3) Auger electron spectroscopy.

  14. Corrosion of circulating water pipings in thermal and nuclear power stations and corrosion prevention measures

    International Nuclear Information System (INIS)

    Hachiya, Minoru

    1982-01-01

    In the age of energy conservation at present, the power generation facilities have been examined from the viewpoint of performance, endurance and economy, and in particular, the prevention of the loss due to the corrosion of various facilities is one of most important problems. Since circulating water pipings are in contact with sea water and soil, the peculiar corrosion phenomena are brought about on their external and internal surfaces. Namely, the pitting corrosion due to the environment of soil quality difference, the defects of coating and the contact with reinforcing bars in concrete occurs on the external surface, and the overall corrosion due to the increase of flow velocity and the pitting corrosion due to the defects of coating, the contact with different kinds of metals and the gap in corrosion-resistant steel occur on the internal surface. As the measures for corrosion prevention, corrosion-preventive coating and electric corrosion prevention are applied. The principle, the potential and current density, the system, the design procedure and the examples of application of electric corrosion prevention are described. (Kako, I.)

  15. Review of ultrasonic irrigation in endodontics: increasing action of irrigating solutions

    Science.gov (United States)

    Mozo, Sandra; Llena, Carmen

    2012-01-01

    Introduction: Effective irrigant delivery and agitation are prerequisites for successful endodontic treatment. Ultrasonic irrigation can be performed with or without simultaneous ultrasonic instrumentation. Existing literature reveals that ultrasonic irrigation may have a very positive effect on chemical, biological and physical debridement of the root canal system as investigated in many in vitro studies. Objective: The purpose of this review article was to summarize and discuss the available information concerning ultrasonic irrigation in endodontics. Methods: This article presents an overview of ultrasonic irrigation methods and their debridement efficacy. In this paper the relevant literature on passive ultrasonic irrigation is reviewed. Information from original scientific papers or reviews listed in MEDLINE and Cochrane were included in the review. Results: The use of ultrasound in the irrigation procedure results in improved canal cleanliness, better irrigant transfer to the canal system, soft tissue debridement, and removal of smear layer and bacteria. There are many in vitro studies, but there is a need to standardize protocols, and correlate the clinical efficacy of ultrasonic devices with improved treatment outcomes. Understanding the basis of ultrasonic irrigation is fundamental for clinicians and researchers to improve the design and use of ultrasonic irrigation. Key words:Ultrasonic irrigation, ultrasound, smear layer, endodontics. PMID:22143738

  16. Contact-free ultrasonic testing: applications to metrology and NDT

    International Nuclear Information System (INIS)

    Le Brun, A.

    1988-01-01

    In some cases classical ultrasonic testing is impossible because of adverse environment (high temperature, ionizing radiations, etc). Ultrasonic waves are created by laser impact and detected by electromagneto-acoustic transducers or laser interferometry. Association of ultrasonics generation by photoacoustic effect and reception by heterodyne interferometer is promising for the future [fr

  17. Non-destructive Inspection of Multi-layered Composite Using Ultrasonic Signal Processing

    International Nuclear Information System (INIS)

    Ng, S C; Ismail, N; Ali, Aidy; Sahari, Barkawi; Yusof, J M; Chu, B W

    2011-01-01

    Composites exhibit higher strength and stiffness, better design practice and greater corrosion resistance compare to metal material. However, composites are susceptible to impact damage and the typical damage behaviour in the laminated composites is fibre-breakage and delamination. Detection of failure in laminated composites is complicated compared with ordinary non-destructive testing for metal materials as they are sensitive to echoes drown in noise due to the properties of the constituent materials and the multi-layered structure of the composites. In the current study, the detection of failure in multi-layered composite materials is investigated. To obtain a high probability of defect detection in composite materials, signal processing algorithms were used to resolve echoes associated with defects in glass fibre-reinforced plastics (GRP) detected by using ultrasonic testing. Pulse-echo method with single transducer was used to transmit and receive ultrasound. The obtained signals were processed to reduce noise and to extract suitable features. Results were validated on GRP with and without defects in order to demonstrate the feasibility of the method on defect detection in composites.

  18. Ultrasonic actuation for MEMS dormancy-related stiction reduction

    Science.gov (United States)

    Kaajakari, Ville; Kan, Shyi-Herng; Lin, Li-Jen; Lal, Amit; Rodgers, M. Steven

    2000-08-01

    The use of ultrasonic pulses incident on surface micromachines has been shown to reduce dormancy-related failure. We applied ultrasonic pulses from the backside of a silicon substrate carrying SUMMiT processed surface micromachined rotors, used earlier as ultrasonic motors. The amplitude of the pulses was less than what is required to actuate the rotor (sub-threshold actuation). By controlling the ultrasonic pulse exposure time it was found that pulsed samples had smaller actuation voltages as compared to non-pulsed samples after twelve-hour dormancy. This result indicates that the micromachine stiction to surfaces during dormant period can be effectively eliminated, resulting in long-term stability of surface micromachines in critical applications.

  19. Laser ultrasonics for civil engineering : some applications in development for concrete non destructive testing

    International Nuclear Information System (INIS)

    Abraham, O; Cottineau, L-M; Durand, O; Popovics, J S

    2011-01-01

    Non destructive testing of civil engineering infrastructures is becoming of primary importance for their diagnosis, residual time life estimation and/or structural health monitoring. A particularity of civil engineering application is the large size of the survey zones and the expected low cost of inspection. In this context non contact ultrasonics may offer the possibility to built robots that can automatically scan large areas (or eventually be integrated in moving vehicles) to recover mechanical properties of material or to perform imagery for geometrical information recovery. In this paper we present two possible applications of in situ laser ultrasonics : one is the detection of voids in tendon duct with the impact echo method, the other is the use of surface waves to recover mechanical properties of the first centimetres of concrete structures (here after called cover concrete).

  20. The corrosion and corrosion mechanical properties evaluation for the LBB concept in VVERs

    Energy Technology Data Exchange (ETDEWEB)

    Ruscak, M.; Chvatal, P.; Karnik, D.

    1997-04-01

    One of the conditions required for Leak Before Break application is the verification that the influence of corrosion environment on the material of the component can be neglected. Both the general corrosion and/or the initiation and, growth of corrosion-mechanical cracks must not cause the degradation. The primary piping in the VVER nuclear power plant is made from austenitic steels (VVER 440) and low alloy steels protected with the austenitic cladding (VVER 1000). Inspection of the base metal and heterogeneous weldments from the VVER 440 showed that the crack growth rates are below 10 m/s if a low oxygen level is kept in the primary environment. No intergranular cracking was observed in low and high oxygen water after any type of testing, with constant or periodic loading. In the framework of the LBB assessment of the VVER 1000, the corrosion and corrosion mechanical properties were also evaluated. The corrosion and corrosion mechanical testing was oriented predominantly to three types of tests: stress corrosion cracking tests corrosion fatigue tests evaluation of the resistance against corrosion damage. In this paper, the methods used for these tests are described and the materials are compared from the point of view of response on static and periodic mechanical stress on the low alloyed steel 10GN2WA and weld metal exposed in the primary circuit environment. The slow strain rate tests and static loading of both C-rings and CT specimens were performed in order to assess the stress corrosion cracking characteristics. Cyclic loading of CT specimens was done to evaluate the kinetics of the crack growth under periodical loading. Results are shown to illustrate the approaches used. The data obtained were evaluated also from the point of view of comparison of the influence of different structure on the stress corrosion cracking appearance. The results obtained for the base metal and weld metal of the piping are presented here.

  1. An evaluation of corrosion resistant alloys by field corrosion test in Japanese refuse incineration plants

    International Nuclear Information System (INIS)

    Kawahara, Yuuzou; Nakamura, Masanori; Shibuya, Eiichi; Yukawa, Kenichi

    1995-01-01

    As the first step for development of the corrosion resistant superheater tube materials of 500 C, 100 ata used in high efficient waste-to-energy plants, field corrosion tests of six conventional alloys were carried out at metal temperatures of 450 C and 550 C for 700 and 3,000 hours in four typical Japanese waste incineration plants. The test results indicate that austenitic alloys containing approximately 80 wt% [Cr+Ni] show excellent corrosion resistance. When the corrosive environment is severe, intergranular corrosion of 40∼200 microm depth occurs in stainless steel and high alloyed materials. It is confirmed quantitatively that corrosion behavior is influenced by environmental corrosion factors such as Cl concentration and thickness of deposits on tube surface, metal temperature, and flue gas temperature. The excellent corrosion resistance of high [Cr+Ni+Mo] alloys such as Alloy 625 is explained by the stability of its protective oxide, such that the time dependence of corrosion nearly obeys the parabolic rate law

  2. NEET In-Pile Ultrasonic Sensor Enablement-Final Report

    Energy Technology Data Exchange (ETDEWEB)

    J. Daw; J. Rempe; J. Palmer; P. Ramuhalli; R. Montgomery; H.T. Chien; B. Tittmann; B. Reinhardt; P. Keller

    2014-09-01

    Ultrasonic technologies offer the potential to measure a range of parameters during irradiation of fuels and materials, including geometry changes, temperature, crack initiation and growth, gas pressure and composition, and microstructural changes under harsh irradiation test conditions. There are two primary issues that currently limit in-pile deployment of ultrasonic sensors. The first is transducer survivability. The ability of ultrasonic transducer materials to maintain their useful properties during an irradiation must be demonstrated. The second issue is signal processing. Ultrasonic testing is typically performed in a lab or field environment, where the sensor and sample are accessible. The harsh nature of in-pile testing and the variety of desired measurements demand that an enhanced signal processing capability be developed to make in-pile ultrasonic sensors viable. To address these issues, the NEET ASI program funded a three year Ultrasonic Transducer Irradiation and Signal Processing Enhancements project, which is a collaborative effort between the Idaho National Laboratory, the Pacific Northwest National Laboratory, the Argonne National Laboratory, and the Pennsylvania State University. The objective of this report is to document the objectives and accomplishments from this three year project. As summarized within this document, significant work has been accomplished during this three year project.

  3. Extrinsic Fabry-Perot ultrasonic detector

    Science.gov (United States)

    Kidwell, J. J.; Berthold, John W., III

    1996-10-01

    We characterized the performance of a commercial fiber optic extrinsic Fabry-Perot interferometer for use as an ultrasonic sensor, and compared the performance with a standard lead zirconate titanate (PZT) detector. The interferometer was unstabilized. The results showed that the fiber sensor was about 12 times less sensitive than the PZT detector. Ultrasonic frequency response near 100 kHz was demonstrated. We describe the design of the fiber sensor, the details of the tests performed, and potential applications.

  4. Influence of alloying elements on the marine corrosion of low alloy steels

    International Nuclear Information System (INIS)

    Dajoux, E.; Malard, S.; Lefevre, Y.; Kervadec, D.; Gil, O.

    2005-01-01

    The study of steel marine corrosion leads to the survey of the parameters having an influence on this phenomenon. These parameters may be dependent on the seawater environment or on steel characteristics. Thus it appears that an experimental procedure could be set up in order to simulate immersion conditions in natural seawater. The system allows fifteen different steels with compositions ranging from carbon steels to stainless steels to be tested during some 14 months in natural seawater with or without microbiological activity. Electrochemical and gravimetric measurements are performed on immersed steel samples. Microbiological analyses are carried out either on the metallic surface and on the liquid medium. Possible influences of alloying elements and bacteria are studied. After a two-month immersion, first results show an influence of the chromium content on the steel corrosion resistance and on marine bacteria behaviour. They also reveal that the bio-film formed onto the carbon steel and low alloy steels surfaces tends to slow down the generalized corrosion or to increase localized corrosion depending on the steel alloying elements content. (authors)

  5. Modelling reinforcement corrosion in concrete

    DEFF Research Database (Denmark)

    Michel, Alexander; Geiker, Mette Rica; Stang, Henrik

    2012-01-01

    A physio-chemical model for the simulation of reinforcement corrosion in concrete struc-tures was developed. The model allows for simulation of initiation and subsequent propaga-tion of reinforcement corrosion. Corrosion is assumed to be initiated once a defined critical chloride threshold......, a numerical example is pre-sented, that illustrates the formation of corrosion cells as well as propagation of corrosion in a reinforced concrete structure....

  6. Understanding corrosion via corrosion product characterization: II. Role of alloying elements in improving the corrosion resistance of Zn-Al-Mg coatings on steel

    International Nuclear Information System (INIS)

    Volovitch, P.; Vu, T.N.; Allely, C.; Abdel Aal, A.; Ogle, K.

    2011-01-01

    Highlights: → Origins of better corrosion resistance of ZnAlMg coatings than galvanized steel. → Comparative study of corrosion products formed on ZnAlMg, ZnMg and Zn coatings. → Modeling of dissolution and precipitation stages of corrosion. → At early stages Mg stabilizes protective zinc basic salts during dry-wet cycling. → At later stages Al dissolves at high pH forming protective layered double hydroxides. - Abstract: Corrosion products are identified on Zn, ZnMg and ZnAlMg coatings in cyclic corrosion tests with NaCl or Na 2 SO 4 containing atmospheres. For Mg-containing alloys the improved corrosion resistance is achieved by stabilization of protective simonkolleite and zinc hydroxysulfate. At later stages, the formation of layered double hydroxides (LDH) is observed for ZnAlMg. According to thermodynamic modeling, Mg 2+ ions bind the excess of carbonate or sulfate anions preventing the formation of soluble or less-protective products. A preferential dissolution of Zn and Mg at initial stages of corrosion is confirmed by in situ dissolution measurement. The physicochemical properties of different corrosion products are compared.

  7. Internal properties assessment in agar wood trees using ultrasonic velocity measurement

    International Nuclear Information System (INIS)

    Mohd Noorul Ikhsan Mohamed; Mohamad Pauzi Ismail; Mat Rasol Awang; Mohd Fajri Osman; Fakhruzi, M.; Hashim, M.M.

    2010-01-01

    This paper presents the application of ultrasonic velocity in agar wood trees (Aquilaria crassna) with the purpose of evaluating the relationship of the ultrasonic velocity to the variations of internal properties of trees. In this study, three circular cross-sectional discs from the freshly cut tree were selected as samples. First sample with a big hole (decay) in the middle, second sample with internal resinous and the last one is the sample with no defects. The through transmission ultrasonic testing method was carried out using Tico ultrasonic pulse velocity tester which is from Switzerland. Two-dimensional image of internal properties evaluation by an ultrasonic investigation was obtained using Matlab. The results showed that the ultrasonic wave cannot pass through the internal decay or resinous so that the wave went round it and thus ultrasonic wave velocity significantly decreased by increasing the hole or resinous. The difference in color of the image generated by Matlab software based on variation of ultrasonic velocity between the internal decay area and its surrounding area was obvious. Therefore, the properties of internal properties of the three could be detected by ultrasonic line imaging technique. (author)

  8. Modelling of Corrosion Cracks

    DEFF Research Database (Denmark)

    Thoft-Christensen, Palle

    Modelling of corrosion cracking of reinforced concrete structures is complicated as a great number of uncertain factors are involved. To get a reliable modelling a physical and mechanical understanding of the process behind corrosion in needed.......Modelling of corrosion cracking of reinforced concrete structures is complicated as a great number of uncertain factors are involved. To get a reliable modelling a physical and mechanical understanding of the process behind corrosion in needed....

  9. Exposure testing of fasteners in preservative treated wood: Gravimetric corrosion rates and corrosion product analyses

    Energy Technology Data Exchange (ETDEWEB)

    Zelinka, Samuel L., E-mail: szelinka@fs.fed.u [USDA Forest Products Laboratory, One Gifford Pinchot Drive, Madison, WI 53726 (United States); Sichel, Rebecca J. [College of Engineering, University of Wisconsin, Madison, WI 53706 (United States); Stone, Donald S. [Department of Materials Science and Engineering, College of Engineering, University of Wisconsin, Madison, WI 53706 (United States)

    2010-12-15

    Research highlights: {yields} The composition of the corrosion products was similar for the nail head and shank. {yields} Reduced copper was not detected on any of the fasteners. {yields} Measured corrosion rates were between 1 and 35 {mu}m year{sup -1}. - Abstract: Research was conducted to determine the corrosion rates of metals in preservative treated wood and also understand the mechanism of metal corrosion in treated wood. Steel and hot-dip galvanized steel fasteners were embedded in wood treated with one of six preservative treatments and exposed to 27 {sup o}C at 100% relative humidity for 1 year. The corrosion rate was determined gravimetrically and the corrosion products were analyzed with scanning electron microscopy, energy dispersive X-ray spectroscopy, and X-ray diffraction. Although the accepted mechanism of corrosion in treated wood involves the reduction of cupric ions from the wood preservative, no reduced copper was found on the corrosion surfaces. The galvanized corrosion products contained sulfates, whereas the steel corrosion products consisted of iron oxides and hydroxides. The possible implications and limitations of this research on fasteners used in building applications are discussed.

  10. Characterization of nuclear graphite elastic properties using laser ultrasonic methods

    Science.gov (United States)

    Zeng, Fan W.; Han, Karen; Olasov, Lauren R.; Gallego, Nidia C.; Contescu, Cristian I.; Spicer, James B.

    2015-05-01

    Laser ultrasonic methods have been used to characterize the elastic behaviors of commercially-available and legacy nuclear graphites. Since ultrasonic techniques are sensitive to various aspects of graphite microstructure including preferred grain orientation, microcrack orientation and porosity, laser ultrasonics is a candidate technique for monitoring graphite degradation and structural integrity in environments expected in high-temperature, gas-cooled nuclear reactors. Aspects of materials texture can be assessed by studying ultrasonic wavespeeds as a function of propagation direction and polarization. Shear wave birefringence measurements, in particular, can be used to evaluate elastic anisotropy. In this work, laser ultrasonic measurements of graphite moduli have been made to provide insight into the relationship between the microstructures and the macroscopic stiffnesses of these materials. In particular, laser ultrasonic measurements have been made using laser line sources to produce shear waves with specific polarizations. By varying the line orientation relative to the sample, shear wave birefringence measurements have been recorded. Results from shear wave birefringence measurements show that an isostatically molded graphite, such as PCIB, behaves isotropically, while an extruded graphite, such as H-451, displays significant ultrasonic texture. Graphites have complicated microstructures that depend on the manufacturing processes used, and ultrasonic texture in these materials could originate from grain orientation and preferred microcrack alignment. Effects on material isotropy due to service related microstructural changes are possible and the ultimate aim of this work is to determine the degree to which these changes can be assessed nondestructively using laser ultrasonics measurements.

  11. Management of Reinforcement Corrosion

    DEFF Research Database (Denmark)

    Küter, André; Geiker, Mette Rica; Møller, Per

    Reinforcement corrosion is the most important cause for deterioration of reinforced concrete structures, both with regard to costs and consequences. Thermodynamically consistent descriptions of corrosion mechanisms are expected to allow the development of innovative concepts for the management...... of reinforcement corrosion....

  12. Microbiologically induced corrosion

    International Nuclear Information System (INIS)

    Stein, A.A.

    1988-01-01

    Biological attack is a problem that can affect all metallic materials in a variety of environments and systems. In the power industry, corrosion studies have focused on condensers and service water systems where slime, barnacles, clams, and other macro-organisms are easily detected. Efforts have been made to eliminate the effect of these organisms through the use of chlorination, backflushing, organic coating, or thermal shock. The objective is to maintain component performance by eliminating biofouling and reducing metallic corrosion. Recently, corrosion of power plant components by micro-organisms (bacteria) has been identified even in very clean systems. A system's first exposure to microbiologically induced corrosion (MIC) occurs during its first exposure to an aqueous environment, such as during hydrotest or wet layup. Corrosion of buried pipelines by sulfate-reducing bacteria has been studied by the petrochemical industry for years. This paper discusses various methods of diagnosing, monitoring, and controlling MIC in a variety of systems, as well as indicates areas where further study is needed

  13. Nondestructive characterization of austenitic stainless steels

    International Nuclear Information System (INIS)

    Jayakumar, T.; Kumar, Anish

    2010-01-01

    The paper presents an overview of the non-destructive methodologies developed at the authors' laboratory for characterization of various microstructural features, residual stresses and corrosion in austenitic stainless steels. Various non-destructive evaluation (NDE) parameters such as ultrasonic velocity, ultrasonic attenuation, spectral analysis of the ultrasonic signals, magnetic hysteresis parameters and eddy current amplitude have been used for characterization of grain size, precipitation behaviour, texture, recrystallization, thermomechanical processing, degree of sensitization, formation of martensite from metastable austenite, assessment of residual stresses, degree of sensitization and propensity for intergranular corrosion in different austenitic steels. (author)

  14. CORROSION RATE OF STEELS DX51D AND S220GD IN DIFFERENT CORROSION ENVIRONMENT

    Directory of Open Access Journals (Sweden)

    Alina Crina CIUBOTARIU

    2016-06-01

    Full Text Available Corrosion in the marine environment is an important issue because the costs causes by marine corrosion increased year upon year. It is necessary a correctly approach to materials selection, protection and corrosion control to reduce this burden of wasted materials, wasted energy and wasted money. Many different types of corrosion attack can be observed to structures, ships and other equipment used in sea water service. Shipping containers are exposed to various corrosive mediums like as airborne salt, industrial pollutants, rain and saltwater. Transport damage during loading onto and unloading off trucks, train beds and ships breaches the paint coating which further contributes to corrosion. The result is shortened container life and high costs for container repair or replacement. The paper intends to evaluate, by gravimetric method, the corrosion rate and corrosion penetration rate of two types of carbon steel DX51D and S220GD. Carbon steel DX51D and hot-dip galvanized steel S220GD are used in marine and industrial applications for buildings cargo vessels, container ships and oil tankers. For testing it was used different corrosive environments: 5% NaOH solution; 5% HCL solution and 0.5M NaCl solution. The samples were immersed in 400mL of testing solution for exposure period of 28 days. Periodically at 3 days, 7 days, 14 days, 21 days and 28 days was measured de mass loss and evaluate the corrosion rate and corrosion stability coefficient. The steel DX51D was stable in 5% NaOH solution for 28 days, the values of corrosion stability coefficient was 7 after 3 days and 6 after 28 days of immersion in corrosive medium. In 5% HCL solution steels DX51D and S220GD was completely corroded in 21 days with a corrosion stability coefficient equal with 9 for 7 days and 8 for 21 days of immersion in corrosive solution. It was observed a good resistance for 3 days in 0.5M NaCl solution with a corrosion stability coefficient equal with 5, but after that

  15. Analysis of Ultrasonic Transmitted Signal for Apple using Wavelet Transform

    International Nuclear Information System (INIS)

    Kim, Ki Bok; Lee, Sang Dae; Choi, Man Yong; Kim, Man Soo

    2005-01-01

    This study was conducted to analyze the ultrasonic transmitted signal for apple using wavelet transform. Fruit consists of nonlinear visco-elastic properties such as flesh, an ovary and rind and lienee most ultrasonic wave is attenuated and its frequency is shifted during passing the fruit. Thus it is not easy to evaluate the internal quality of the fruit using typical ultrasonic parameters such as wave velocity, attenuation, and frequency spectrum. The discrete wavelet transform was applied to the ultrasonic transmitted signal for apple. The magnitude of the first peak frequency of the wavelet basis from the ultrasonic transmitted signal showed a close correlation to the storage time of apple

  16. Challenges associated with the current processes for ultrasonic inspection of CANDU reactor feeder piping

    Energy Technology Data Exchange (ETDEWEB)

    Machowski, C. [Babcock & Wilcox Canada Ltd., Cambridge, Ontario (Canada)

    2012-07-01

    CANDU® PHT Feeder Piping is generally constructed from SA106 Grade B carbon steel, which is known to be susceptible to flow accelerated corrosion when exposed to certain environmental conditions. The configuration of the CANDU reactor promotes thinning of the inside surface of the pipe walls, predominantly at the outlet feeders. Inspection of this piping is currently conducted using ultrasonic techniques and is governed by the requirements established by the CANDU Owners Group (COG). There are many challenges associated with these inspections as a result of the complexity of the reactor piping configuration. Geometrical anomalies on the surface of the pipe and non-circular geometries at the tight radius bends hinder the performance of conventional ultrasonic techniques. This can cause lost signals in areas of interest, which in turn often results in rework in order to satisfy the inspection requirements and justify fitness for service of these components. There are also many inspection sites which have limited access due to physical restrictions on the reactor face; therefore in order to maximize the performance of an inspection campaign, it is paramount that the inspection personnel and the inspection technology be well integrated through training simulations prior to execution. These inspection challenges increase the complexity of the analysis process as ultrasonic signals get distorted and lost as a result of non-circular pipe geometries. In order to ensure a high level of integrity in the analysis results, a conservative process is utilized in which two analysts independently examine the data, and a third analyst reviews their results and submits the final call. A Data Management Software application (DMS) is used to input and store the three analysis results. Another important function of the DMS is to provide a communication link between the different work-groups associated with the inspection activities. The focus of this presentation discusses:

  17. Ultrasonic filtration of industrial chemical solutions

    Science.gov (United States)

    Cosma, T.

    1974-01-01

    The practical results obtained as a result of filtering industrial chemical solutions under continuous flow conditions with the aid of an ultrasonic filter are presented. The main part of the assembly consists of an ultrasonic generator with an output power of about 400 W and the filtration assembly, in which there is a magnetostrictive amplifier constructed for 20.5 kHz. In addition to ensuring a continuous flow of filtered solution, ultrasonic filters can be replaced or cleaned at intervals of time that are 8-10 times greater than in the case of mechanical filters. They yield considerably better results as far as the size of the filtered particles is concerned. The parameters on which filtration quality depends are also presented.

  18. General Corrosion and Localized Corrosion of the Drip Shield

    Energy Technology Data Exchange (ETDEWEB)

    F. Hua

    2004-09-16

    The repository design includes a drip shield (BSC 2004 [DIRS 168489]) that provides protection for the waste package both as a barrier to seepage water contact and a physical barrier to potential rockfall. The purpose of the process-level models developed in this report is to model dry oxidation, general corrosion, and localized corrosion of the drip shield plate material, which is made of Ti Grade 7. This document is prepared according to ''Technical Work Plan For: Regulatory Integration Modeling and Analysis of the Waste Form and Waste Package'' (BSC 2004 [DIRS 171583]). The models developed in this report are used by the waste package degradation analyses for TSPA-LA and serve as a basis to determine the performance of the drip shield. The drip shield may suffer from other forms of failure such as the hydrogen induced cracking (HIC) or stress corrosion cracking (SCC), or both. Stress corrosion cracking of the drip shield material is discussed in ''Stress Corrosion Cracking of the Drip Shield, the Waste Package Outer Barrier, and the Stainless Steel Structural Material'' (BSC 2004 [DIRS 169985]). Hydrogen induced cracking of the drip shield material is discussed in ''Hydrogen Induced Cracking of Drip Shield'' (BSC 2004 [DIRS 169847]).

  19. General Corrosion and Localized Corrosion of the Drip Shield

    International Nuclear Information System (INIS)

    F. Hua

    2004-01-01

    The repository design includes a drip shield (BSC 2004 [DIRS 168489]) that provides protection for the waste package both as a barrier to seepage water contact and a physical barrier to potential rockfall. The purpose of the process-level models developed in this report is to model dry oxidation, general corrosion, and localized corrosion of the drip shield plate material, which is made of Ti Grade 7. This document is prepared according to ''Technical Work Plan For: Regulatory Integration Modeling and Analysis of the Waste Form and Waste Package'' (BSC 2004 [DIRS 171583]). The models developed in this report are used by the waste package degradation analyses for TSPA-LA and serve as a basis to determine the performance of the drip shield. The drip shield may suffer from other forms of failure such as the hydrogen induced cracking (HIC) or stress corrosion cracking (SCC), or both. Stress corrosion cracking of the drip shield material is discussed in ''Stress Corrosion Cracking of the Drip Shield, the Waste Package Outer Barrier, and the Stainless Steel Structural Material'' (BSC 2004 [DIRS 169985]). Hydrogen induced cracking of the drip shield material is discussed in ''Hydrogen Induced Cracking of Drip Shield'' (BSC 2004 [DIRS 169847])

  20. Ultrasonic imaging in LMFBRs using digital techniques

    International Nuclear Information System (INIS)

    Fothergill, J.R.; McKnight, J.A.; Barrett, L.M.

    Ultrasonic technology for providing images of components immersed in the opaque sodium of LMFBRs is being developed at RNL. For many years the application has been restricted by the unavailability of convenient ultrasonic sources and receivers capable of withstanding the reactor environment. Until recently, for example, important ultrasonic instrument design, such as for future sweep arms, had to be based on waveguided ultrasonics. RNL have developed an economic immersible transducer that can be deployed during reactor shut-down, when many demands for ultrasonic imaging are made. The transducer design is not suited at present to the sophisticated techniques of phased arrays; consequently image formation must depend on the physical scanning of a target using one or more transducers in pulse-echo mode. The difficulties of access into a fast reactor impose further restrictions. Some applications may involve easy scanning sequences, thus the sweep arm requires only a rotation to provide a map of the reactor core area. For a more detailed examination of the same area, however, special engineering solutions are needed to provide a more satisfactory scanning sequence. A compromise solution involving the rotating shield movement is being used for a PFR experiment to examine a limited area of the core. (author)

  1. Hardware Developments of an Ultrasonic Tomography Measurement System

    Directory of Open Access Journals (Sweden)

    Hudabiyah ARSHAD AMARI

    2010-01-01

    Full Text Available This research provides new technique in ultrasonic tomography by using ultrasonic transceivers instead of using separate transmitter-receiver pair. The numbers of sensors or transducers used to acquire data plays an important role to generate high resolution tomography images. The configuration of these sensors is a crucial factor in the efficiency of data acquisition. Instead of using common separated transmitter – receiver, an alternative approach has been taken to use dual functionality ultrasonic transceiver. A prototype design of sensor’s jig that will hold 16 transceivers of 14.1mm has been design. Transmission-mode approach with fan beam technique has been used for sensing the flow of gas, liquid and solid. This paper also explains the circuitry designs for the Ultrasonic Tomography System.

  2. Ultrasonic system for NDE of fruits and vegetables

    International Nuclear Information System (INIS)

    Jhang, Kyung Young; Jung, Gyoo Hong; Kim, Man Soo

    1999-01-01

    The nondestructive internal quality evaluation of agricultural products has been strongly required from the needs for individual inspection. In recent, ultrasonic wave has been considered as a solution for this problem. This study is to construct the ultrasonic inspection system for fruits and vegetables on the basis of pre-knowledge that general frequency band(higher than 100 kHz) ultrasonic waves do not transmitted well due to severe attenuation. Our system includes ultrasonic pulser and receiver, transducers(50 kHz), acoustic hem, pneumatic controller and signal processing units (PC). In order to confirm the performance, several samples (apple, pear, persimmon, kiwi fruit, potato and radish) were tested, and the results showed sufficient possibility to apply to NDE of fruits and vegetables.

  3. Catastrophes caused by corrosion

    OpenAIRE

    PETROVIC ZORAN C.

    2016-01-01

    For many years, huge attention has been paid to the problem of corrosion damage and destruction of metallic materials. Experience shows that failures due to corrosion problems are very important, and statistics at the world level shows that the damage resulting from the effects of various forms of corrosion is substantial and that, for example, in industrialized countries it reaches 4-5% of national incomes. Significant funds are determined annually for the prevention and control of corrosion...

  4. On line ultrasonic integrated backscatter

    International Nuclear Information System (INIS)

    Landini, L.; Picano, E.; Mazzarisi, A.; Santarelli, F.; Benassi, A.; De Pieri, G.

    1988-01-01

    A new equipment for on-line evaluation of index based on two-dimensional integrated backscatter from ultrasonic images is described. The new equipment is fully integrated into a B-mode ultrasonic apparatus which provides a simultaneous display of conventional information together with parameters of tissue characterization. The system has been tested with a backscattering model of microbubbles in polysaccharide solution, characterized by a physiological exponential time decay. An exponential fitting to the experimental data was performed which yielded r=0.95

  5. Prototype Repository. Acoustic emission and ultrasonic monitoring results from deposition hole DA3545G01 in the Prototype. Repository between April 2007 and September 2007

    Energy Technology Data Exchange (ETDEWEB)

    Zolezzi, F.; Haycox, J.R.; Pettitt, W.S. (Applied Seismology Consultants, Shrewsbury (United Kingdom))

    2008-07-01

    This six-month period of ultrasonic monitoring in the Prototype Repository Experiment, has been undertaken with the following objectives; - Produce accurate source locations for AEs so as to delineate the spatial and temporal extent of any brittle microcracking within the rock mass around the deposition hole and locate any movements on pre-existing macroscopic fractures; - Conduct regular ultrasonic surveys to assess the effect of heating and other environmental changes on the velocity and amplitude of transmitted ultrasonic waves; - Investigate changes in dynamic moduli and crack density to show how the properties of the rock volume around the deposition hole change through the experiment; - Relate the AE and ultrasonic measurements to the measured in situ stress regime and other operating parameters such as temperature and fluid pressure; - Outline how the results from this reporting period relate to previous monitoring periods, and into the overall experimental aims and objectives.

  6. Prototype Repository. Acoustic emission and ultrasonic monitoring results from deposition hole DA3545G01 in the Prototype. Repository between April 2007 and September 2007

    International Nuclear Information System (INIS)

    Zolezzi, F.; Haycox, J.R.; Pettitt, W.S.

    2008-01-01

    This six-month period of ultrasonic monitoring in the Prototype Repository Experiment, has been undertaken with the following objectives; - Produce accurate source locations for AEs so as to delineate the spatial and temporal extent of any brittle microcracking within the rock mass around the deposition hole and locate any movements on pre-existing macroscopic fractures; - Conduct regular ultrasonic surveys to assess the effect of heating and other environmental changes on the velocity and amplitude of transmitted ultrasonic waves; - Investigate changes in dynamic moduli and crack density to show how the properties of the rock volume around the deposition hole change through the experiment; - Relate the AE and ultrasonic measurements to the measured in situ stress regime and other operating parameters such as temperature and fluid pressure; - Outline how the results from this reporting period relate to previous monitoring periods, and into the overall experimental aims and objectives

  7. Ultrasonic-assisted manufacturing processes: Variational model and numerical simulations

    KAUST Repository

    Siddiq, Amir

    2012-04-01

    We present a computational study of ultrasonic assisted manufacturing processes including sheet metal forming, upsetting, and wire drawing. A fully variational porous plasticity model is modified to include ultrasonic softening effects and then utilized to account for instantaneous softening when ultrasonic energy is applied during deformation. Material model parameters are identified via inverse modeling, i.e. by using experimental data. The versatility and predictive ability of the model are demonstrated and the effect of ultrasonic intensity on the manufacturing process at hand is investigated and compared qualitatively with experimental results reported in the literature. © 2011 Elsevier B.V. All rights reserved.

  8. An overview of erosion corrosion models and reliability assessment for corrosion defects in piping system

    International Nuclear Information System (INIS)

    Srividya, A.; Suresh, H.N.; Verma, A.K.; Gopika, V.; Santosh

    2006-01-01

    Piping systems are part of passive structural elements in power plants. The analysis of the piping systems and their quantification in terms of failure probability is of utmost importance. The piping systems may fail due to various degradation mechanisms like thermal fatigue, erosion-corrosion, stress corrosion cracking and vibration fatigue. On examination of previous results, erosion corrosion was more prevalent and wall thinning is a time dependent phenomenon. The paper is intended to consolidate the work done by various investigators on erosion corrosion in estimating the erosion corrosion rate and reliability predictions. A comparison of various erosion corrosion models is made. The reliability predictions based on remaining strength of corroded pipelines by wall thinning is also attempted. Variables in the limit state functions are modelled using normal distributions and Reliability assessment is carried out using some of the existing failure pressure models. A steady state corrosion rate is assumed to estimate the corrosion defect and First Order Reliability Method (FORM) is used to find the probability of failure associated with corrosion defects over time using the software for Component Reliability evaluation (COMREL). (author)

  9. Corrosion protection and control using nanomaterials

    CERN Document Server

    Cook, R

    2012-01-01

    This book covers the use of nanomaterials to prevent corrosion. The first section deals with the fundamentals of corrosion prevention using nanomaterials. Part two includes a series of case studies and applications of nanomaterials for corrosion control.$bCorrosion is an expensive and potentially dangerous problem in many industries. The potential application of different nanostructured materials in corrosion protection, prevention and control is a subject of increasing interest. Corrosion protection and control using nanomaterials explores the potential use of nanotechnology in corrosion control. The book is divided into two parts. Part one looks at the fundamentals of corrosion behaviour and the manufacture of nanocrystalline materials. Chapters discuss the impact of nanotechnology in reducing corrosion cost, and investigate the influence of various factors including thermodynamics, kinetics and grain size on the corrosion behaviour of nanocrystalline materials. There are also chapters on electrodeposition ...

  10. Laboratory testing of waste glass aqueous corrosion; effects of experimental parameters

    International Nuclear Information System (INIS)

    Ebert, W.L.; Mazer, J.J.

    1993-01-01

    A literature survey has been performed to assess the effects of the temperature, glass surface area/leachate volume ratio, leachant composition, leachant flow rate, and glass composition (actual radioactive vs. simulated glass) used in laboratory tests on the measured glass reaction rate. The effects of these parameters must be accounted for in mechanistic models used to project glass durability over long times. Test parameters can also be utilized to highlight particular processes in laboratory tests. Waste glass corrosion results as water diffusion, ion-exchange, and hydrolysis reactions occur simultaneously to devitrify the glass and release soluble glass components into solution. The rates of these processes are interrelated by the affects of the solution chemistry and glass alteration phases on each process, and the dominant (fastest) process may change as the reaction progresses. Transport of components from the release sites into solution may also affect the observed corrosion rate. The reaction temperature will affect the rate of each process, while other parameters will affect the solution chemistry and which processes are observed during the test. The early stages of corrosion will be observed under test conditions which maintain dilute leachates and the later stages will be observed under conditions that generate more concentrated leachate solutions. Typically, water diffusion and ion-exchange reactions dominate the observed glass corrosion in dilute solutions while hydrolysis reactions dominant in more concentrated solutions. Which process(es) controls the long-term glass corrosion is not fully understood, and the long-term corrosion rate may be either transport- or reaction-limited

  11. Computer-aided ultrasonic inspection of steam turbine rotors

    Energy Technology Data Exchange (ETDEWEB)

    Mayer, K H; Weber, M; Weiss, M [GEC ALSTHOM Energie GmbH, Nuremberg (Germany)

    1999-12-31

    As the output and economic value of power plants increase, the detection and sizing of the type of flaws liable to occur in the rotors of turbines using ultrasonic methods assumes increasing importance. An ultrasonic inspection carried out at considerable expense is expected to bring to light all safety-relevant flaws and to enable their size to be determined so as to permit a fracture-mechanics analysis to assess the reliability of the rotor under all possible stresses arising in operation with a high degree of accuracy. The advanced computer-aided ultrasonic inspection of steam turbine rotors have improved reliability, accuracy and reproducibility of ultrasonic inspection. Further, there has been an improvement in the resolution of resolvable group indications by applying reconstruction and imagine methods. In general, it is also true for the advanced computer-aided ultrasonic inspection methods that, in the case of flaw-affected forgings, automated data acquisition provides a substantial rationalization and a significant documentation of the results for the fracture mechanics assessment compared to manual inspection. (orig.) 8 refs.

  12. Computer-aided ultrasonic inspection of steam turbine rotors

    Energy Technology Data Exchange (ETDEWEB)

    Mayer, K.H.; Weber, M.; Weiss, M. [GEC ALSTHOM Energie GmbH, Nuremberg (Germany)

    1998-12-31

    As the output and economic value of power plants increase, the detection and sizing of the type of flaws liable to occur in the rotors of turbines using ultrasonic methods assumes increasing importance. An ultrasonic inspection carried out at considerable expense is expected to bring to light all safety-relevant flaws and to enable their size to be determined so as to permit a fracture-mechanics analysis to assess the reliability of the rotor under all possible stresses arising in operation with a high degree of accuracy. The advanced computer-aided ultrasonic inspection of steam turbine rotors have improved reliability, accuracy and reproducibility of ultrasonic inspection. Further, there has been an improvement in the resolution of resolvable group indications by applying reconstruction and imagine methods. In general, it is also true for the advanced computer-aided ultrasonic inspection methods that, in the case of flaw-affected forgings, automated data acquisition provides a substantial rationalization and a significant documentation of the results for the fracture mechanics assessment compared to manual inspection. (orig.) 8 refs.

  13. The outcome of laparoscopic cholecystectomy by ultrasonic dissection.

    LENUS (Irish Health Repository)

    Sasi, Walid

    2010-04-01

    Electrocautery remains the main energy form used for dissection in laparoscopic cholecystectomy. However, due to its many risks the search continues for safer and more efficient forms of energy. This chapter assesses the outcomes of dissection using ultrasonic energy as compared to monopolar electrocautery during laparoscopic cholecystectomy. Studies included are trials of prospectively randomized adult patients with symptomatic gallstone disease subject either ultrasonic or monopolar electrocautery dissection during laparoscopic cholecystectomy. Seven trials were included in this review, with a total patient number of 695 randomized to two dissection methods: 340 in the electrocautery group and 355 in the ultrasonic group. Ultrasonic dissection is shown to be superior to monopolar electrocautery in laparoscopic cholecystectomy. Disadvantages include a difficult maneuvering technique and overall cost. Appropriate training programs may be implemented to overcome the first disadvantage, and it might be argued that given the combined cost of factors associated with standard clip and cautery technique, cost issues may be outweighed by the benefits of ultrasonic dissection. However, this necessitates further cost-benefit analysis.

  14. Ultrasonic extraction of flavonoids and phenolics from loquat ...

    African Journals Online (AJOL)

    Administrator

    2011-06-08

    Jun 8, 2011 ... ultrasonic pharmaceutical managing machine (Sinobest electronic. Co. Ltd., Jining, Shangdong ... During the ultrasonic treatment, the temperature ..... essential oil extraction by a hydrodistillation process using a 2(4) complete ...

  15. Nondestructive control of materials by ultrasonic tests

    International Nuclear Information System (INIS)

    Mercier, Noelle.

    1974-01-01

    A bibliographic study of nondestructive control methods of solids by ultrasonic tests, and of the ultrasonic emission of a transducer of finite dimension, is first presented. The principle of two of these methods is verified experimentally; they should permit the measurement of various physical parameters of solids, and the detection of local inhomogeneities. The first method calls upon the analysis of the ultrasonic signal (amplitude and phase), after it has crossed a constant thickness of a metallic specimen. This analysis reveals variations of attenuation and of ultrasonic propagation velocity within the specimen. A good spatial resolution is obtained by using 1mm-diameter probes. The second method leads, thanks to a test rig equipped with broad frequency band electrostatic transducers, to the knowledge of the attenuation law of the specimens as a function of frequency (present range: 5 to 15MHz); from this a classification of these specimens as regards their granulometry is deduced [fr

  16. Advanced ultrasonic technology for natural gas measurement

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2011-11-15

    In recent years, due to rising environmental and safety concerns, increasing commodity prices, and operational inefficiencies, a paradigm shift has been taking place with respect to gas measurement. The price of natural gas depends on the location, time of the year, and type of consumer. There is wide uncertainty associated with an orifice meter. This paper presents the use of advanced ultrasonic technology for the measurement of natural gas. For many years, multi-path ultrasonic meters with intelligent sensor technology have been used for gas measurement. This paper gives the various applications of ultrasonic technology along with their advantages and a draws a comparison with orifice meters. From the study it can be concluded that extensive advances in the use of ultrasonic technology for gas measurement have widened the areas of application and that varying frequencies combined with sealed transducer designs make it possible to measure atmospheric and sour gas in custody transfer process control and flaring accurately.

  17. Monitoring and modeling stress corrosion and corrosion fatigue damage in nuclear reactors

    International Nuclear Information System (INIS)

    Andresen, P.L.; Ford, F.P.; Solomon, H.D.; Taylor, D.F.

    1990-01-01

    Stress corrosion and corrosion fatigue are significant problems in many industries, causing economic penalties from decreased plant availability and component repair or replacement. In nuclear power reactors, environmental cracking occurs in a wide variety of components, including reactor piping and steam generator tubing, bolting materials and pressure vessels. Life assessment for these components is complicated by the belief that cracking is quite irreproducible. Indeed, for conditions which were once viewed as nominally similar, orders of magnitude variability in crack growth rates are observed for stress corrosion and corrosion fatigue of stainless steels and low-alloy steels in 288 degrees C water. This paper shows that design and life prediction approaches are destined to be overly conservative or to risk environmental failure if life is predicted by quantifying only the effects of mechanical parameters and/or simply ignoring or aggregating environmental and material variabilities. Examples include the Nuclear Regulatory Commission (NRC) disposition line for stress-corrosion cracking of stainless steel in boiling water reactor (BWR) water and the American Society of Mechanical Engineers' Section XI lines for corrosion fatigue

  18. Frequency and amplitude dependences of molding accuracy in ultrasonic nanoimprint technology

    International Nuclear Information System (INIS)

    Mekaru, Harutaka; Takahashi, Masaharu

    2009-01-01

    We use neither a heater nor ultraviolet lights, and are researching and developing an ultrasonic nanoimprint as a new nano-patterning technology. In our ultrasonic nanoimprint technology, ultrasonic vibration is not used as a heat generator instead of the heater. A mold is connected with an ultrasonic generator, and mold patterns are pushed down and pulled up at a high speed into a thermoplastic. Frictional heat is generated by ultrasonic vibration between mold patterns and thermoplastic patterns formed by an initial contact force. However, because frictional heat occurs locally, the whole mold is not heated. Therefore, a molding material can be comprehensively processed at room temperature. A magnetostriction actuator was built into our ultrasonic nanoimprint system as an ultrasonic generator, and the frequency and amplitude can be changed between dc–10 kHz and 0–4 µm, respectively. First, the ultrasonic nanoimprint was experimented by using this system on polyethylene terephthalate (PET, T g = 69 °C), whose the glass transition temperature (T g ) is comparatively low in engineering plastics, and it was ascertained that the most suitable elastic material for this technique was an ethyl urethane rubber. In addition, we used a changeable frequency of the magnetostriction actuator, and nano-patterns in an electroformed-Ni mold were transferred to a 0.5 mm thick sheet of PET, polymethylmethacrylate (PMMA) and polycarbonate (PC), which are typical engineering plastics, under variable molding conditions. The frequency and amplitude dependence of ultrasonic vibration to the molding accuracy were investigated by measuring depth and width of imprinted patterns. As a result, regardless of the molding material, the imprinted depth was changed drastically when the frequency exceeded 5 kHz. On the other hand, when the amplitude of ultrasonic vibration grew, the imprinted depth gradually deepened. Influence of the frequency and amplitude of ultrasonic vibration was not

  19. Recognition and Analysis of Corrosion Failure Mechanisms

    Directory of Open Access Journals (Sweden)

    Steven Suess

    2006-02-01

    Full Text Available Corrosion has a vast impact on the global and domestic economy, and currently incurs losses of nearly $300 billion annually to the U.S. economy alone. Because of the huge impact of corrosion, it is imperative to have a systematic approach to recognizing and mitigating corrosion problems as soon as possible after they become apparent. A proper failure analysis includes collection of pertinent background data and service history, followed by visual inspection, photographic documentation, material evaluation, data review and conclusion procurement. In analyzing corrosion failures, one must recognize the wide range of common corrosion mechanisms. The features of any corrosion failure give strong clues as to the most likely cause of the corrosion. This article details a proven approach to properly determining the root cause of a failure, and includes pictographic illustrations of the most common corrosion mechanisms, including general corrosion, pitting, galvanic corrosion, dealloying, crevice corrosion, microbiologically-influenced corrosion (MIC, corrosion fatigue, stress corrosion cracking (SCC, intergranular corrosion, fretting, erosion corrosion and hydrogen damage.

  20. Corrosion of PWR steam generators

    International Nuclear Information System (INIS)

    Garnsey, R.

    1979-01-01

    Some designs of pressurized water reactor (PWR) steam generators have experienced a variety of corrosion problems which include stress corrosion cracking, tube thinning, pitting, fatigue, erosion-corrosion and support plate corrosion resulting in 'denting'. Large international research programmes have been mounted to investigate the phenomena. The operational experience is reviewed and mechanisms which have been proposed to explain the corrosion damage are presented. The implications for design development and for boiler and feedwater control are discussed. (author)

  1. Archaeological analogs and corrosion; Analogues archeologiques et corrosion

    Energy Technology Data Exchange (ETDEWEB)

    David, D

    2008-07-01

    In the framework of the high level and long life radioactive wastes disposal deep underground, the ANDRA built a research program on the material corrosion. In particular they aim to design containers for a very long time storage. Laboratory experiments are in progress and can be completed by the analysis of metallic archaeological objects and their corrosion after hundred years. (A.L.B.)

  2. The digital ultrasonic test unit for automatic equipment

    International Nuclear Information System (INIS)

    Hiraoka, T.; Matsuyama, H.

    1976-01-01

    The operations and features of the ultrasonic test unit used and the digital data processing techniques employed are described. This unit is used for a few hundred multi-channel automatic ultrasonic test equipment

  3. Design of ultrasonic probe and evaluation of ultrasonic waves on E.coli in Sour Cherry Juice

    Directory of Open Access Journals (Sweden)

    B Hosseinzadeh Samani

    2015-09-01

    Full Text Available Introduction: The common method used for juice pasteurization is the thermal method since thermal methods contribute highly to inactivating microbes. However, applying high temperatures would lead to inefficient effects on nutrition and food value. Such effects may include vitamin loss, nutritional flavor loss, non-enzyme browning, and protein reshaping (Kuldiloke, 2002. In order to decrease the adverse effects of the thermal pasteurization method, other methods capable of inactivation of microorganisms can be applied. In doing so, non-thermal methods including pasteurization using high hydrostatic pressure processing (HPP, electrical fields, and ultrasound waves are of interest (Chen and Tseng, 1996. The reason for diminishing microbial count in the presence of ultrasonic waves could be due to the burst of very tiny bubbles developed by ultrasounds which expand quickly and burst in a short time. Due to this burst, special temperature and pressure conditions are developed which could initiate or intensify several physical and/or chemical reactions. The aim of this study is to evaluate the non-thermal ultrasonic method and its effective factors on the E.coli bacteria of sour cherry. Materials and methods: In order to supply uniform ultrasonic waves, a 1000 W electric generator (Model MPI, Switzerland working at 20±1 kHz frequency was used. The aim of this study is to evaluate the non-thermal ultrasonic method and its effective factors on the E.coli bacteria of sour cherry. For this purpose, a certain amount of sour cherry fruit was purchased from local markets. First, the fruits were washed, cleaned and cored. The prepared fruits were then dewatered using an electric juicer. In order to separate pulp suspensions and tissue components, the extracted juice was poured into a centrifuge with the speed of 6000 rpm for 20 min. For complete separation of the remaining suspended particles, the transparent portion of the extract was passed through a

  4. The Corrosion Inhibition Characteristics of Sodium Nitrite Using an On-line Corrosion Rate Measurement System

    International Nuclear Information System (INIS)

    Park, Mal-Yong; Kang, Dae-Jin; Moon, Jeon-Soo

    2015-01-01

    An on-line corrosion rate measurement system was developed using a personal computer, a data acquisition board and program, and a 2-electrode corrosion probe. Reliability of the developed system was confirmed with through comparison test. With this system, the effect of sodium nitrite (NaNO 2 ) as a corrosion inhibitor were studied on iron and aluminum brass that were immersed in sodium chloride (NaCl) solution. Corrosion rate was measured based on the linear polarization resistance method. The corrosion rates of aluminum brass and iron in 1% NaCl solutions were measured to be 0.290 mm per year (mmpy) and 0.2134 mmpy, respectively. With the addition of 200 ppm of NO 2 - , the corrosion rates decreased to 0.0470 mmpy and 0.0254 mmpy. The addition of NO 2 - caused a decrease in corrosion rates of both aluminum brass and iron, yet the NO 2 - acted as a more effective corrosion inhibitor for iron. than aluminum brass

  5. Miniaturized and general purpose fiber optic ultrasonic sources

    International Nuclear Information System (INIS)

    Biagi, E.; Fontani, S.; Masotti, L.; Pieraccini, M.

    1997-01-01

    Innovative photoacoustic sources for ultrasonic NDE, smart structure, and clinical diagnosis are proposed. The working principle is based on thermal conversion of laser pulses into a metallic film evaporated directly onto the tip of a fiber optic. Unique features of the proposed transducers are very high miniaturization and potential easy embedding in smart structure. Additional advantages, high bedding in smart structure. Additional advantages, high ultrasonic frequency, large and flat bandwidth. All these characteristics make the proposed device an ideal ultrasonic source

  6. Inspection indications, stress corrosion cracks and repair of process piping in nuclear materials production reactors

    International Nuclear Information System (INIS)

    Louthan, M.R. Jr.; West, S.L.; Nelson, D.Z.

    1991-01-01

    Ultrasonic inspection of Schedule 40 Type 304 stainless steel piping in the process water system of the Savannah River Site reactors has provided indications of discontinuities in less than 10% of the weld heat affected zones. Pipe sections containing significant indications are replaced with Type 304L components. Post removal metallurgical evaluation showed that the indications resulted from stress corrosion cracking in weld heat-affected zones and that the overall weld quality was excellent. The evaluation also revealed weld fusion zone discontinuities such as incomplete penetration, incomplete fusion, inclusions, underfill at weld roots and hot cracks. Service induced extension of these discontinuities was generally not significant although stress corrosion cracking in one weld fusion zone was noted. One set of UT indications was caused by metallurgical discontinuities at the fusion boundary of an extra weld. This extra weld, not apparent on the outer pipe surface, was slightly overlapping and approximately parallel to the weld being inspected. This extra weld was made during a pipe repair, probably associated with initial construction processes. The two nearly parallel welds made accurate assessment of the UT signal difficult. The implications of these observations to the inspection and repair of process water systems of nuclear reactors is discussed

  7. Corrosion Engineering.

    Science.gov (United States)

    White, Charles V.

    A description is provided for a Corrosion and Corrosion Control course offered in the Continuing Engineering Education Program at the General Motors Institute (GMI). GMI is a small cooperative engineering school of approximately 2,000 students who alternate between six-week periods of academic study and six weeks of related work experience in…

  8. Some observations on phosphate based corrosion inhibitors in preventing carbon steel corrosion

    International Nuclear Information System (INIS)

    Anupkumar, B.; Satpathy, K.K.

    2000-01-01

    Among the various types of phosphonic acid based inhibitors assayed, namely HEDP, ATMP and a commercial corrosion inhibitor (code named Betz), it was found that Betz has the maximum amount of organic phosphate followed by HEDP and ATMP. The corrosion rate studies show that Betz gives the highest inhibition efficiency followed by HEDP and ATMP. This shows that organic phosphate plays a significant role in corrosion protection. However, it was observed that due to synergestic effect, HEDP in the presence of Zn 2+ gave a better corrosion protection than Betz. The results are discussed in the light of available literature. (author)

  9. Corrosion and alteration of materials from the nuclear industry; La Corrosion et l'alteration des materiaux du nucleaire

    Energy Technology Data Exchange (ETDEWEB)

    Beauvy, M.; Berthoud, G.; Defranceschi, M.; Ducros, G.; Feron, D.; Guerin, Y.; Latge, C.; Limoge, Y.; Madic, C.; Santarini, G.; Seiler, J.M.; Vernaz, E.; Richet, C.

    2010-07-01

    The control of the corrosion phenomenon is of prime importance for the nuclear industry. The efficiency and the safety of facilities can be affected by this phenomenon. The nuclear industry has to face corrosion for a large variety of materials submitted to various environments. Metallic corrosion operates in the hot and aqueous environment of water reactors which represent the most common reactor type in the world. Progresses made in the control of the corrosion of the different components of these reactors allow to improve their safety. Corrosion is present in the facilities of the back-end of the fuel cycle as well (corrosion in acid environment in fuel reprocessing plants, corrosion of waste containers in disposal and storage facilities, etc). The future nuclear systems will widen even more the range of materials to be studied and the situations in which they will be placed (corrosion by liquid metals or by helium impurities). Very often, corrosion looks like a patchwork of particular cases in its description. The encountered corrosion problems and their study are presented in this book according to chapters representing the main sectors of the nuclear industry and classified with respect to their phenomenology. This monograph illustrates the researches in progress and presents some results of particular importance obtained recently. Content: 1 - Introduction: context, stakes and goals; definition of corrosion; a complex science; corrosion in the nuclear industry; 2 - corrosion in water reactors - phenomenology, mechanisms, remedies: A - uniform corrosion: mechanisms, uniform corrosion of fuel cladding, in-situ measurement of generalized corrosion rate by electrochemical methods, uniform corrosion of nickel alloys, characterization of the passive layer and growth mechanisms, the PACTOLE code - an integrating tool, influence of water chemistry on corrosion and contamination, radiolysis impact on uniform corrosion; B - stress corrosion: stress corrosion cracking

  10. The application of ultrasonic techniques to the quality checking of encapsulated radioactive waste

    International Nuclear Information System (INIS)

    Wood, J.M.

    1985-03-01

    The work described in this report was in two parts. First, a literature survey was conducted to review the current practice of ultrasonic inspection of concrete. In particular, the relevance of each technique to the inspection of encapsulated radioactive waste was assessed. Secondly, a limited amount of experimental work was performed on samples of cementitious samples, using available commercial equipment. Conclusions are drawn from the study and experimental work and recommendations made for possible future programmes of work. (author)

  11. Process Stability of Ultrasonic-Wave-Assisted Gas Metal Arc Welding

    Science.gov (United States)

    Fan, Chenglei; Xie, Weifeng; Yang, Chunli; Lin, Sanbao; Fan, Yangyang

    2017-10-01

    As a newly developed arc welding method, ultrasonic-wave-assisted arc welding successfully introduced power ultrasound into the arc and weld pool, during which the ultrasonic acts on the top of the arc in the coaxial alignment direction. The advanced process for molten metals can be realized by using an additional ultrasonic field. Compared with the conventional gas metal arc welding (GMAW), the welding arc is compressed, the droplet size is decreased, and the droplet transfer frequency is increased significantly in ultrasonic-wave-assisted GMAW (U-GMAW). However, the stability of the metal transfer has deep influence on the welding quality equally, and the ultrasonic wave effect on the stability of the metal transfer is a phenomenon that is not completely understood. In this article, the stabilities of the short-circuiting transfer process and globular transfer process are studied systematically, and the effect of ultrasonic wave on the metal transfer is analyzed further. The transfer frequency and process stability of the U-GMAW process are much higher than those of the conventional GMAW. Analytical results show that the additional ultrasonic wave is helpful for improving welding stability.

  12. Study on the development of ultrasonic gas flowmeter

    International Nuclear Information System (INIS)

    Hwang, Won Ho; Park, Sang Gug; Yang, Kyu Hong; Jhang, Kyung Young

    2001-01-01

    Ultrasonic flowmeters have more advantages than the conventional method using pressure-difference. In these reasons, many advanced nations are already selling the commercial model. In RIST, we have been developed ultrasonic gas flow meter for the localization since a project was been contracted with POSCO in 1997. This paper describes a new ultrasonic gas flowmeter. This ultrasonic gas flowmeter is developed for accurate measurement of gases in a harsh environmental conditions. It is especially suited for measuring LDG, COG, BFG gases produced in iron and steel making process. In this study, we had developed the commercial model about the first tested model and applied a completed system to the POSCO gas line. Its performance has already well been proven by extensive field tests for several months in POSCO, iron and steel making company

  13. Method of noncontacting ultrasonic process monitoring

    Science.gov (United States)

    Garcia, Gabriel V.; Walter, John B.; Telschow, Kenneth L.

    1992-01-01

    A method of monitoring a material during processing comprising the steps of (a) shining a detection light on the surface of a material; (b) generating ultrasonic waves at the surface of the material to cause a change in frequency of the detection light; (c) detecting a change in the frequency of the detection light at the surface of the material; (d) detecting said ultrasonic waves at the surface point of detection of the material; (e) measuring a change in the time elapsed from generating the ultrasonic waves at the surface of the material and return to the surface point of detection of the material, to determine the transit time; and (f) comparing the transit time to predetermined values to determine properties such as, density and the elastic quality of the material.

  14. Smart Coatings for Corrosion Protection

    Science.gov (United States)

    Calle, Luz Marina; Li, Wendy; Buhrow, Jerry W.; Johnsey, Marissa N.

    2016-01-01

    Nearly all metals and their alloys are subject to corrosion that causes them to lose their structural integrity or other critical functionality. It is essential to detect corrosion when it occurs, and preferably at its early stage, so that action can be taken to avoid structural damage or loss of function. Protective coatings are the most commonly used method of corrosion control. However, progressively stricter environmental regulations have resulted in the ban of many commercially available corrosion protective coatings due to the harmful effects of their solvents or corrosion inhibitors. This work concerns the development of a multifunctional, smart coating for the autonomous control of corrosion. This coating is being developed to have the inherent ability to detect the chemical changes associated with the onset of corrosion and respond autonomously to indicate it and control it.

  15. Fast synthesize ZnO quantum dots via ultrasonic method.

    Science.gov (United States)

    Yang, Weimin; Zhang, Bing; Ding, Nan; Ding, Wenhao; Wang, Lixi; Yu, Mingxun; Zhang, Qitu

    2016-05-01

    Green emission ZnO quantum dots were synthesized by an ultrasonic sol-gel method. The ZnO quantum dots were synthesized in various ultrasonic temperature and time. Photoluminescence properties of these ZnO quantum dots were measured. Time-resolved photoluminescence decay spectra were also taken to discover the change of defects amount during the reaction. Both ultrasonic temperature and time could affect the type and amount of defects in ZnO quantum dots. Total defects of ZnO quantum dots decreased with the increasing of ultrasonic temperature and time. The dangling bonds defects disappeared faster than the optical defects. Types of optical defects first changed from oxygen interstitial defects to oxygen vacancy and zinc interstitial defects. Then transformed back to oxygen interstitial defects again. The sizes of ZnO quantum dots would be controlled by both ultrasonic temperature and time as well. That is, with the increasing of ultrasonic temperature and time, the sizes of ZnO quantum dots first decreased then increased. Moreover, concentrated raw materials solution brought larger sizes and more optical defects of ZnO quantum dots. Copyright © 2015 Elsevier B.V. All rights reserved.

  16. Ultrasonic monitoring of Iberian fat crystallization during cold storage

    International Nuclear Information System (INIS)

    Corona, E; García-Pérez, J V; Santacatalina, J V; Peña, R; Benedito, J

    2012-01-01

    The aim of this work was to evaluate the use of ultrasonic measurements to characterize the crystallization process and to assess the textural changes of Iberian fat and Iberian ham during cold storage. The ultrasonic velocity was measured in two types of Iberian fats (Montanera and Cebo) during cold storage (0, 2, 5, 7 and 10 °C) and in vacuum packaged Iberian ham stored at 6°C for 120 days. The fatty acid profile, thermal behaviour and textural properties of fat were determined. The ultrasonic velocity and textural measurements showed a two step increase during cold storage, which was related with the separate crystallization of two fractions of triglycerides. It was observed that the harder the fat, the higher the ultrasonic velocity. Likewise, Cebo fat resulted harder than Montanera due to a higher content of saturated triglycerides. The ultrasonic velocity in Iberian ham showed an average increase of 55 m/s after 120 days of cold storage due to fat crystallization. Thus, non-destructive ultrasonic technique could be a reliable method to follow the crystallization of fats and to monitor the changes in the textural properties of Iberian ham during cold storage.

  17. Piezoelectric Nanotube Array for Broadband High-Frequency Ultrasonic Transducer.

    Science.gov (United States)

    Liew, Weng Heng; Yao, Kui; Chen, Shuting; Tay, Francis Eng Hock

    2018-03-01

    Piezoelectric materials are vital in determining ultrasonic transducer and imaging performance as they offer the function for conversion between mechanical and electrical energy. Ultrasonic transducers with high-frequency operation suffer from performance degradation and fabrication difficulty of the demanded piezoelectric materials. Hence, we propose 1-D polymeric piezoelectric nanostructure with controlled nanoscale features to overcome the technical limitations of high-frequency ultrasonic transducers. For the first time, we demonstrate the integration of a well-aligned piezoelectric nanotube array to produce a high-frequency ultrasonic transducer with outstanding performance. We find that nanoconfinement-induced polarization orientation and unique nanotube structure lead to significantly improved piezoelectric and ultrasonic transducing performance over the conventional piezoelectric thin film. A large bandwidth, 126% (-6 dB), is achieved at high center frequency, 108 MHz. Transmission sensitivity of nanotube array is found to be 46% higher than that of the monolithic thin film transducer attributed to the improved electromechanical coupling effectiveness and impedance match. We further demonstrate high-resolution scanning, ultrasonic imaging, and photoacoustic imaging using the obtained nanotube array transducers, which is valuable for biomedical imaging applications in the future.

  18. [Destruction of synovial pannus of antigen-induced arthritis by ultrasonic cavitation in rabbits].

    Science.gov (United States)

    Zhang, Ling-yan; Qiu, Li; Wang, Lei; Lin, Ling; Wen, Xiao-rong

    2011-11-01

    To optimize the conditions of ultrasonic irradiation and microbubble of ultrasound cavitation on destruction of synovial pannus of antigen-induced arthritis (AIA) in rabbits. Antigen-induced arthritis was successfully induced on bilateral knee joints of 85 rabbits. Each 10 AIA rabbits were divided into two groups to compare various peak negative pressures, different ultrasonic pulse durations, various pulse repetition frequencies, different irradiance duration, different dosages of microbubble contrast agents, different ultrasonic irradiance times. With intravenous infusion of Sonovue to the rabbits, ultrasonic irradiance was performed on the right knee joint using the above condition of ultrasound cavitation. At the day 1 after ultrasonic irradiance, MRI and pathological examination were employed to evaluate the optimal conditions. The optimal parameters and conditions for ultrasonic irradiance included intermittent ultrasonic application (in 6 s intervals), 0.6 mL/kg of microbubble contrast agent, 4.6 MPa of ultrasonic peak negative pressure, 100 cycles of pulse duration, 50 Hz of pulse repetition frequency, 5 min of ultrasonic duration, 0.6 mL/kg of dosages of microbubble contrast agents and multi-sessional ultrasonic irradiance. After the ultrasonic irradiance, the thickness of right knee synovium measured by MRI was thinner than that of left knee and synovial necrosis was confirmed by the pathological finding. Under optimal ultrasonic irradiation and microbubble conditions, ultrasonic cavitation could destroy synovial pannus of AIA in rabbits.

  19. P-Scan provides accuracy and repeatability in ultrasonics

    International Nuclear Information System (INIS)

    Keys, R.L.

    1987-01-01

    The P-Scan (Projection image scanning technique) is an automated ultrasonic inspection technique, developed to overcome the problems with accuracy and repeatability experienced with manual ultrasonic systems. The equipment and its applications are described. (author)

  20. Ultrasonic experiment on hydrate formation of a synthesis gas

    Energy Technology Data Exchange (ETDEWEB)

    Sun, Shicai; Fan, Shuanshi; Liang, Deqing; Zhang, Junshe; Feng, Ziping

    2005-07-01

    The effect of ultrasonic on the induction time and formation rate of natural gas hydrates was investigated in a stainless steel cell in this study. The results show that the induction time with ultrasonic was about 1/6 of that without ultrasonic and only about 1/10 if rehydration after decomposition in water-gas system. In sodium dodecyl sulfate (SDS) solution-gas system, the critical micellar concentration (CMC) was not identified with ultrasonic. The formation rate and storage capacity of hydrate increased with increasing SDS concentration at a range of 0 to 800ppm. However, the increase was insignificant as the SDS concentration increased from 600 to 800ppm, (Author)

  1. Selective Bioparticle Retention and Characterization in a Chip-Integrated Confocal Ultrasonic Cavity

    DEFF Research Database (Denmark)

    Svennebring, J.; Manneberg, O.; Skafte-Pedersen, Peder

    2009-01-01

    We demonstrate selective retention and positioning of cells or other bioparticles by ultrasonic manipulation in a microfluidic expansion chamber during microfluidic perfusion. The chamber is designed as a confocal ultrasonic resonator for maximum confinement of the ultrasonic force field at the c......We demonstrate selective retention and positioning of cells or other bioparticles by ultrasonic manipulation in a microfluidic expansion chamber during microfluidic perfusion. The chamber is designed as a confocal ultrasonic resonator for maximum confinement of the ultrasonic force field...... sample feeding, a set of several manipulation functions performed in series is demonstrated: sample bypass-injection-aggregation and retention-positioning. Finally, we demonstrate transillumination microscopy imaging Of Ultrasonically trapped COS-7 cell aggregates. Biotechnol. Bioeng. 2009;103: 323-328....

  2. Defect detection and sizing in ultrasonic imaging

    International Nuclear Information System (INIS)

    Moysan, J.; Benoist, P.; Chapuis, N.; Magnin, I.

    1991-01-01

    This paper introduces imaging processing developed with the SPARTACUS system in the field of ultrasonic testing. The aim of the imaging processing is to detect and to separate defects echoes from background noise. Image segmentation and particularities of ultrasonic images are the base of studied methods. 4 figs.; 6 refs [fr

  3. Corrosion studies on PREPP waste form

    International Nuclear Information System (INIS)

    Welch, J.M.; Neilson, R.M. Jr.

    1984-05-01

    Deformation or Failure Test and Accelerated Corrosion Test procedures were conducted to investigate the effect of formulation variables on the corrosion of oversize waste in Process Experimental Pilot Plant (PREPP) concrete waste forms. The Deformation or Failure Test did not indicate substantial waste form swelling from corrosion. The presence or absence of corrosion inhibitor was the most significant factor relative to measured half-cell potentials identified in the Accelerated Corrosion Test. However, corrosion inhibitor was determined to be only marginally beneficial. While this study produced no evidence that corrosion is of sufficient magnitude to produce serious degradation of PREPP waste forms, the need for corrosion rate testing is suggested. 11 references, 4 figures, 8 tables

  4. Pipe Lines – External Corrosion

    Directory of Open Access Journals (Sweden)

    Dan Babor

    2008-01-01

    Full Text Available Two areas of corrosion occur in pipe lines: corrosion from the medium carried inside the pipes; corrosion attack upon the outside of the pipes (underground corrosion. Electrolytic processes are also involved in underground corrosion. Here the moisture content of the soil acts as an electrolyte, and the ions required to conduct the current are supplied by water-soluble salts (chlorides, sulfates, etc. present in the soil. The nature and amount of these soluble materials can vary within a wide range, which is seen from the varying electrical conductivity and pH (varies between 3 and 10. Therefore the characteristics of a soil will be an important factor in under-ground corrosion.

  5. Reproducibility problems of in-service ultrasonic testing results

    International Nuclear Information System (INIS)

    Honcu, E.

    1974-01-01

    The reproducibility of the results of ultrasonic testing is the basic precondition for its successful application in in-service inspection of changes in the quality of components of nuclear power installations. The results of periodic ultrasonic inspections are not satisfactory from the point of view of reproducibility. Regardless, the ultrasonic pulse-type method is suitable for evaluating the quality of most components of nuclear installations and often the sole method which may be recommended for inspection with regard to its technical and economic aspects. (J.B.)

  6. Further Investigations on Simultaneous Ultrasonic Coal Flotation

    Directory of Open Access Journals (Sweden)

    Safak Gokhan Ozkan

    2017-09-01

    Full Text Available This study investigates the flotation performance of a representative hard coal slime sample (d80 particle size of minus 0.2 mm obtained from the Prosper-Haniel coal preparation plant located in Bottrop, Germany. Flotation was carried out with a newly designed flotation cell refurbished from an old ultrasonic cleaning bath (2.5 L volume equipped with a single frequency (35 kHz and two different power levels (80–160 W and a sub-aeration-type flotation machine operating at a stable impeller speed (1200 rpm and air rate (2.5 L/min. The reagent combination for conventional and simultaneous ultrasonic coal flotation tests was Ekofol-440 at variable dosages (40–300 g/t with controlling water temperature (20–25 °C at natural pH (6.5–7.0. The batch coal flotation results were analyzed by comparing the combustible recovery (% and separation efficiency (% values, taking mass yield and ash concentrations of the froths and tailings into account. It was found that simultaneous ultrasonic coal flotation increased yield and recovery values of the floated products with lower ash values than the conventional flotation despite using similar reagent dosages. Furthermore, particle size distribution of the ultrasonically treated and untreated coals was measured. Finely distributed coal particles seemed to be agglomerated during the ultrasonic treatment, while ash-forming slimes were removed by hydrodynamic cavitation.

  7. Development and application of the ultrasonic technologies in nuclear engineering

    International Nuclear Information System (INIS)

    Lebedev, Nikolay; Krasilnikov, Dmitry; Vasiliev, Albert; Dubinin, Gennady; Yurmanov, Viktor

    2012-09-01

    Efficiency of some traditional chemical technologies in different areas could be significantly increased by adding ultrasonic treatment. For example, ultrasonic treatment was found to improve make-up water systems, decontamination procedures, etc. Improvement of traditional chemical technologies with implementation of ultrasonic treatment has allowed to significantly reducing water waste, including harmful species and radioactive products. The report shows the examples of the recent ultrasonic technology development and application in Russian nuclear engineering. They are as follows: - Preliminary cleaning of surfaces of in-pile parts (e.g. control sensors) prior to their assemblage and welding - Decontamination of grounds and metal surfaces of components with a complex structure -Decrease in sliding friction between fuel rods and grids during VVER reactor fuel assembly manufacturing -Removal of deposits from reactor fuel surfaces in VVER-440s -Increasing the density and strength of pressed sintered items while making fuel pellets and fuel elements, especially mixed-oxide fuel Surface cleanness is very important for the fuel assembly manufacturing, especially prior to welding. An ultrasonic technology for surface cleaning (from graphite and other lubricants, oxides etc.) was developed and implemented. The ultrasonic cleaning is applicable to the parts having both simple shape and different holes. Ultrasonic technology has allowed to improve the surface quality and environmental safety. Ultrasonic treatment appears to be expedient to intensify the chemical decontamination of solid radioactive waste from grounds of different fractions to metallic components. Ultrasonic treatment reduces the decontamination process duration up to 100 times as much. Excellent decontamination factor was received even for the ground fractions below 1 mm. It should be noted that alternative decontamination techniques (e.g. hydraulic separation) are poorly applicable for such ground

  8. An inverse method for crack characterization from ultrasonic B-Scan images

    International Nuclear Information System (INIS)

    Faur, M.; Roy, O.; Benoist, PH.; Morisseau, PH.

    1996-01-01

    Concern has been expressed about the capabilities of performing non destructive evaluation (NDE) of flaws located near to the outer surface in nuclear pressurized water reactor (PWR) vessels. The ultrasonic examination of PWR is accomplished from the inside with ultrasonic focused transducers working in the pulse echo mode. By recording the echoes as a function of time, the Ascan representation may be obtained. Many ultrasonic flaw detectors used for NDE are based on the simple Ascan concept involving measuring a time interval called 'time of flight'. By combining the Ascan concept synchronized transducer scanning, one can produce Bscan images that are two dimensional descriptions of the flaw interaction with the ultrasonic field. In the following, the flaw is assumed to be an axially oriented crack (the most serious flaw to be found in a pressurized component). In the case of the outer surface cracks (OSC's), analyzing and interpreting ultrasonic Ascan images become difficult because of the various reflections of the ultrasonic beam on the crack and on the outer surface (the so-called corner effect). Methods for automatic interpretation of ultrasonic experimental data are currently under investigation. In this paper, we present an inverse method for determining the geometrical characteristics of OSC's from ultrasonic Bscan images. The direct model used for the inversion procedure predicts synthetic Bscan images of ultrasonic examination of blocks containing planar defects interrogated by focused probes. (authors)

  9. Ultrasonic calibration assembly

    International Nuclear Information System (INIS)

    1981-01-01

    Ultrasonic transducers for in-service inspection of nuclear reactor vessels have several problems associated with them which this invention seeks to overcome. The first is that of calibration or referencing a zero start point for the vertical axis of transducer movement to locate a weld defect. The second is that of verifying the positioning (vertically or at a predetermined angle). Thirdly there is the problem of ascertaining the speed per unit distance in the operating medium of the transducer beam prior to the actual inspection. The apparatus described is a calibration assembly which includes a fixed, generally spherical body having a surface for reflecting an ultrasonic beam from one of the transducers which can be moved until the reflection from the spherical body is the highest amplitude return signal indicating radial alignment from the body. (U.K.)

  10. Automated Methods Of Corrosion Measurements

    DEFF Research Database (Denmark)

    Bech-Nielsen, Gregers; Andersen, Jens Enevold Thaulov; Reeve, John Ch

    1997-01-01

    The chapter describes the following automated measurements: Corrosion Measurements by Titration, Imaging Corrosion by Scanning Probe Microscopy, Critical Pitting Temperature and Application of the Electrochemical Hydrogen Permeation Cell.......The chapter describes the following automated measurements: Corrosion Measurements by Titration, Imaging Corrosion by Scanning Probe Microscopy, Critical Pitting Temperature and Application of the Electrochemical Hydrogen Permeation Cell....

  11. Electrochemical methods for the inspection of reinforcement corrosion in concrete structures - field experience

    International Nuclear Information System (INIS)

    Elsener, B.; Boehni, H.

    1992-01-01

    Maintenance and planning of the restoration work on reinforced concrete structures need a rapid, non-destructive inspection technique that detects corrosion at an early stage. In this paper the field experience with electrochemical techniques are reported. The results of potential surveys on bridge decks of the Swiss highways, realized with a new computer controlled eight-wheel measurement system, clearly show that a fixed potential value (as proposed in ASTM C 876-87) for the identification and location of active corrosion of steel in concrete does not exist. A statistical elaboration of the potential data allows to identify the potential value for corroding and passive rebar for each structure individually. A rapid new technique using galvanostatic pulse measurements was tested successfully on site. It gives clear, unambiguous results on the corrosion state of the rebars when half-cell potentials are uncertain. In addition, the ohmic resistance and the apparent polarization resistance are determined from the evaluation of the transients. From these values the concrete resistivity and the actual corrosion rate of the rebars may be estimated

  12. Corrosion and Corrosion Fatigue of Aluminum Alloys: Chemistry, Micromechanics and Reliability

    National Research Council Canada - National Science Library

    Wei, Robert

    1998-01-01

    ... No. F49620-98-1-0198, to further develop a basic mechanistic understanding of the damage evolution processes of localized corrosion and corrosion fatigue crack nucleation and growth in aluminum alloys...

  13. Very high temperature ultrasonic thermometer

    International Nuclear Information System (INIS)

    Jorzik, E.

    1983-01-01

    An ultrasonic thermometer comprises an electric pulse transducer head, a pulse transmission line, a notched sensor wire attached to and extending along the axis of said transmission line and a sheath enclosing the transmission line and the sensor wire, a portion of the interior face of the sheath being covered by a stuffing material along at least the length of the notched part of the sensor wire, such that contact between the sensor wire and the stuffing material does not substantially give rise to reflection of an ultrasonic pulse at the point of contact. (author)

  14. Ultrasonically assisted drilling of rocks

    Science.gov (United States)

    Mikhailova, N. V.; Onawumi, P. Y.; Roy, A.; Silberschmidt, V. V.

    2018-05-01

    Conventional drilling of rocks can generate significant damage in the drilled material; a material layer is often split off a back surface of a sample during drilling, negatively affecting its strength. To improve finish quality, ultrasonically assisted drilling (UAD) was employed in two rocks - sandstone and marble. Damage areas in both materials were reduced in UAD when compared to conventional drilling. Reductions in a thrust force and a torque reduction were observed only for UAD in marble; ultrasonic assistance in sandstone drilling did not result in improvements in this regard.

  15. Ultrasonic control of ceramic membrane fouling by particles: effect of ultrasonic factors.

    Science.gov (United States)

    Chen, Dong; Weavers, Linda K; Walker, Harold W

    2006-07-01

    Ultrasound at 20 kHz was applied to a cross-flow ultrafiltration system with gamma-alumina membranes in the presence of colloidal silica particles to systematically investigate how ultrasonic factors affect membrane cleaning. Based on imaging of the ultrasonic cavitation region, optimal cleaning occurred when the membrane was outside but close to the cavitation region. Increasing the filtration pressure increased the compressive forces driving cavitation collapse and resulted in fewer cavitation bubbles absorbing and scattering sound waves and increasing sound wave penetration. However, an increased filtration pressure also resulted in greater permeation drag, and subsequently less improvement in permeate flux compared to low filtration pressure. Finally, pulsed ultrasound with short pulse intervals resulted in permeate flux improvement close to that of continuous sonication.

  16. C-Scan Performance Test of Under-Sodium ultrasonic Waveguide Sensor in Sodium

    International Nuclear Information System (INIS)

    Joo, Young Sang; Bae, Jin Ho; Kim, Jong Bum

    2011-01-01

    Reactor core and in-vessel structures of a sodium-cooled fast (SFR) are submerged in opaque liquid sodium in the reactor vessel. The ultrasonic inspection techniques should be applied for observing the in-vessel structures under hot liquid sodium. Ultrasonic sensors such as immersion sensors and rod-type waveguide sensors have developed in order to apply under-sodium viewing of the in-vessel structures of SFR. Recently the novel plate-type ultrasonic waveguide sensor has been developed for the versatile application of under-sodium viewing in SFR. In previous studies, the ultrasonic waveguide sensor module was designed and manufactured, and the feasibility study of the ultrasonic waveguide sensor was performed. To improve the performance of the ultrasonic waveguide sensor in the under-sodium application, a new concept of ultrasonic waveguide sensors with a Be coated SS304 plate is suggested for the effective generation of a leaky wave in liquid sodium and the non-dispersive propagation of A 0 -mode Lamb wave in an ultrasonic waveguide sensor. In this study, the C-scan performance of the under-sodium ultrasonic waveguide sensor in sodium has been investigated by the experimental test in sodium. The under-sodium ultrasonic waveguide sensor and the sodium test facility with a glove box system and a sodium tank are designed and manufactured to carry out the performance test of under-sodium ultrasonic waveguide sensor in sodium environment condition

  17. Liquid ultrasonic flow meters for crude oil measurement

    Energy Technology Data Exchange (ETDEWEB)

    Kalivoda, Raymond J.; Lunde, Per

    2005-07-01

    Liquid ultrasonic flow meters (LUFMs) are gaining popularity for the accurate measurement of petroleum products. In North America the first edition of the API standard ''Measurement of liquid hydrocarbons by ultrasonic flow meters using transit time technology'' was issued in February 2005. It addresses both refined petroleum products and crude oil applications. Its field of application is mainly custody transfer applications but it does provide general guidelines for the installation and operation of LUFM's other applications such as allocation, check meters and leak detection. As with all new technologies performance claims are at times exaggerated or misunderstood and application knowledge is limited. Since ultrasonic meters have no moving parts they appear to have fewer limitations than other liquid flow meters. Liquids ultrasonic flow meters, like turbine meters, are sensitive to fluid properties. It is increasingly more difficult to apply on high viscosity products then on lighter hydrocarbon products. Therefore application data or experience on the measurement of refined or light crude oil may not necessarily be transferred to measuring medium to heavy crude oils. Before better and more quantitative knowledge is available on how LUFMs react on different fluids, the arguments advocating reduced need for in-situ proving and increased dependency on laboratory flow calibration (e.g. using water instead of hydrocarbons) may be questionable. The present paper explores the accurate measurement of crude oil with liquid ultrasonic meters. It defines the unique characteristics of the different API grades of crude oils and how they can affect the accuracy of the liquid ultrasonic measurement. Flow testing results using a new LUFM design are discussed. The paper is intended to provide increased insight into the potentials and limitations of crude oil measurement using ultrasonic flow meters. (author) (tk)

  18. A study on Computer-controlled Ultrasonic Scanning Device

    International Nuclear Information System (INIS)

    Huh, H.; Park, C. S.; Hong, S. S.; Park, J. H.

    1989-01-01

    Since the nuclear power plants in Korea have been operated in 1979, the nondestructive testing (NDT) of pressure vessels and/or piping welds plays an important role for maintaining the safety and integrity of the plants. Ultrasonic method is superior to the other NDT method in the viewpoint of the detectability of small flaw and accuracy to determine the locations, sizes, orientations, and shapes. As the service time of the nuclear power plants is increased, the radiation level from the components is getting higher. In order to get more quantitative and reliable results and secure the inspector from the exposure to high radiation level, automation of the ultrasonic equipment has been one of the important research and development(R and D) subject. In this research, it was attempted to visualize the shape of flaws presented inside the specimen using a Modified C-Scan technique. In order to develop Modified C-Scan technique, an automatic ultrasonic scanner and a module to control the scanner were designed and fabricated. IBM-PC/XT was interfaced to the module to control the scanner. Analog signals from the SONIC MARK II were digitized by Analog-Digital Converter(ADC 0800) for Modified C-Scan display. A computer program has been developed and has capability of automatic data acquisition and processing from the digital data, which consist of maximum amplitudes in each gate range and locations. The data from Modified C-Scan results was compared with shape from artificial defects using the developed system. Focal length of focused transducer was measured. The automatic ultrasonic equipment developed through this study is essential for more accurate, reliable, and repeatable ultrasonic experiments. If the scanner are modified to meet to appropriate purposes, it can be applied to automation of ultrasonic examination of nuclear power plants and helpful to the research on ultrasonic characterization of the materials

  19. Corrosion in Electronics

    DEFF Research Database (Denmark)

    Ambat, Rajan; Gudla, Helene Virginie Conseil; Verdingovas, Vadimas

    2017-01-01

    Electronic control units, power modules, and consumer electronics are used today in a wide variety of varying climatic conditions. Varying external climatic conditions of temperature and humidity can cause an uncontrolled local climate inside the device enclosure. Uncontrolled humidity together...... and high density packing combined with the use of several materials, which can undergo electrochemical corrosion in the presence of water film formed due to humidity exposure and bias conditions on the PCBA surface. This article provides a short review of the corrosion reliability issues of electronics due...... to the use of electronics under varying humidity conditions. Important PCBA aspects, which are fundamental to the corrosion cell formation under humid conditions, are discussed. Effect of hygroscopic residues from the process and service and their role in assisting water film build up and corrosion...

  20. Assessing resistance of stabilized corrosion resistant steels to intergranular corrosion

    International Nuclear Information System (INIS)

    Karas, A.; Cihal, V. Jr.; Vanek, V.; Herzan, J.; Protiva, K.; Cihal, V.

    1987-01-01

    Resistance to intergranular corrosion was determined for four types of titanium-stabilized steels from the coefficients of stabilization efficiency according to the degree the chemical composition was known. The ATA SUPER steel showed the highest resistance parameter value. The resistance of this type of steel of a specific composition, showing a relatively low value of mean nitrogen content was compared with steel of an optimized chemical composition and with low-carbon niobium stabilized, molybdenum modified steels. The comparison showed guarantees of a sufficient resistance of the steel to intergranular corrosion. The method of assessing the resistance to intergranular corrosion using the calculation of the minimum content of Cr', i.e., the effective chromium content, and the maximum effective carbon content C' giving the resistance parameter k seems to be prospective for practical use in the production of corrosion resistant steels. (author). 1 tab., 5 figs., 15 refs

  1. Simulation of the Two-Phase Liquid – Gas Flow through Ultrasonic Transceivers Application in Ultrasonic Tomography

    Directory of Open Access Journals (Sweden)

    Zulkarnay Zakaria

    2010-01-01

    Full Text Available In this paper, ultrasonic transmission mode tomography was used to visualize the two phase liquid/gas flow in a pipe/vessel. The sensing element consists of 8, 16 and 32 units ultrasonic transceivers were used to cover the pipe cross-section at different time. The motivation of this paper is to analyze the optimum numbers of transceivers which can give the best performance in providing better image of the two phase liquid/gas flow. This paper also details the development of the system including the ultrasonic transduction circuits, the electronic measurement circuits, the data acquisition system and the image reconstruction techniques. Ten conditions of liquid-gas flow have been simulated. The system was found capable of visualizing the internal characteristics and provides the concentration profile for the corresponding liquid and gas phases while the 32 transceivers has provided the best image for the ten conditions applied.

  2. Method and system having ultrasonic sensor movable by translation device for ultrasonic profiling of weld samples

    Science.gov (United States)

    Panyard, James; Potter, Timothy; Charron, William; Hopkins, Deborah; Reverdy, Frederic

    2010-04-06

    A system for ultrasonic profiling of a weld sample includes a carriage movable in opposite first and second directions. An ultrasonic sensor is coupled to the carriage to move over the sample as the carriage moves. An encoder determines the position of the carriage to determine the position of the sensor. A spring is connected at one end of the carriage. Upon the carriage being moved in the first direction toward the spring such that the carriage and the sensor are at a beginning position and the spring is compressed the spring decompresses to push the carriage back along the second direction to move the carriage and the sensor from the beginning position to an ending position. The encoder triggers the sensor to take the ultrasonic measurements of the sample when the sensor is at predetermined positions while the sensor moves over the sample between the beginning and positions.

  3. Experiences in using ultrasonic holography with numerical and optical reconstruction

    International Nuclear Information System (INIS)

    Schmitz, V.; Wosnitza, M.

    1978-01-01

    At present, ultrasonic holography can resolve and image faults of 1 mm and more and with distances of one ultrasonic wavelength. The main field of application is for thick-walled structural components. Depending on the expected orientation, test probe arrangements as in standard ultrasonic testing are chosen. (orig./RW) [de

  4. Improvement of solar ethanol distillation using ultrasonic waves

    Directory of Open Access Journals (Sweden)

    Jaruwat Jareanjit

    2016-08-01

    Full Text Available This report presents a study on the use of ultrasonic waves in solar ethanol distillation to investigate the performance of ultrasonic waves at a frequency of 30 kHz and at 100 Watts that were installed in the inlet area of a 10-litre distillation tank. Based on the non-continuous distillation process (batch distillation, the experiment demonstrated that using ultrasonic waves in solar ethanol distillation caused the average concentration of hourly distilled ethanol to be higher than that of a normal system (solar ethanol distillation without ultrasonic wave at the same or higher distillation rate and hourly distillation volume. The ultrasonic wave was able to enhance the separation of ethanol from the solution (water-ethanol mixture through solar distillation. The amount of pure ethanol product from each distilled batch was clearly larger than the amount of product obtained from a normal system when the initial concentration of ethanol was lower than 50%v/v (% by volume, where an average of approximately 40% and 20% are obtained for an initial ethanol concentration of 10%v/v and 30%v/v, respectively. Furthermore, the distillation rate varied based on the solar radiation value.

  5. Microbiological corrosion of metals

    International Nuclear Information System (INIS)

    Vladislavlev, V.V.

    1992-01-01

    Problems is considered of development of the microbiological corrosion of the NPP equipment. The main attention is paid to the selective character of microbiological corrosion in zones of welded joints of austenitic steels. It is noted that the presence of technological defects promotes growth of corrosional damages. Methods for microbiological corrosion protection are discussed

  6. Failed fuel rod detection method by ultrasonic wave

    International Nuclear Information System (INIS)

    Takamatsu, Masatoshi; Muraoka, Shoichi; Ono, Yukio; Yasojima, Yujiro.

    1990-01-01

    Ultrasonic wave signals sent from an ultrasonic receiving element are supplied to an evaluation circuit by way of a gate. A table for gate opening and closing timings at the detecting position in each of the fuel rods in a fuel assembly is stored in a memory. A fuel rod is placed between an ultrasonic transmitting element and the receiving element to determine the positions of the transmitting element and the receiving element by positional sensors. The opening and closing timings at the positions corresponding to the result of the detection are read out from the table, and the gates are opened and closed by the timing. This can introduce the ultrasonic wave signals transmitted through a control rod always to the evaluation circuit passing through the gate. Accordingly, the state of failure of the fuel rod can be detected accurately. (I.N.)

  7. Ultrasonic weld testing.

    Science.gov (United States)

    1970-12-01

    The study was broken down into two phases. Phase I consisted of a laboratory investigation of test specimens to determine the reliability of the ultrasonic equipment and testing procedure. Phase II was a field study where the knowledge, skills and ab...

  8. System and technique for ultrasonic determination of degree of cooking

    Energy Technology Data Exchange (ETDEWEB)

    Bond, Leonard J [Richland, WA; Diaz, Aaron A [W. Richland, WA; Judd, Kayte M [Richland, WA; Pappas, Richard A [Richland, WA; Cliff, William C [Richland, WA; Pfund, David M [Richland, WA; Morgen, Gerald P [Kennewick, WA

    2007-03-20

    A method and apparatus are described for determining the doneness of food during a cooking process. Ultrasonic signal are passed through the food during cooking. The change in transmission characteristics of the ultrasonic signal during the cooking process is measured to determine the point at which the food has been cooked to the proper level. In one aspect, a heated fluid cooks the food, and the transmission characteristics along a fluid-only ultrasonic path provides a reference for comparison with the transmission characteristics for a food-fluid ultrasonic path.

  9. Effect of acoustic softening on the thermal-mechanical process of ultrasonic welding.

    Science.gov (United States)

    Chen, Kunkun; Zhang, Yansong; Wang, Hongze

    2017-03-01

    Application of ultrasonic energy can reduce the static stress necessary for plastic deformation of metallic materials to reduce forming load and energy, namely acoustic softening effect (ASE). Ultrasonic welding (USW) is a rapid joining process utilizing ultrasonic energy to form a solid state joint between two or more pieces of metals. Quantitative characterization of ASE and its influence on specimen deformation and heat generation is essential to clarify the thermal-mechanical process of ultrasonic welding. In the present work, experiments were set up to found out mechanical behavior of copper and aluminum under combined effect of compression force and ultrasonic energy. Constitutive model was proposed and numerical implemented in finite element model of ultrasonic welding. Thermal-mechanical analysis was put forward to explore the effect of ultrasonic energy on the welding process quantitatively. Conclusions can be drawn that ASE increases structural deformation significantly, which is beneficial for joint formation. Meanwhile, heat generation from both frictional work and plastic deformation is slightly influenced by ASE. Based on the proposed model, relationship between ultrasonic energy and thermal-mechanical behavior of structure during ultrasonic welding was constructed. Copyright © 2016 Elsevier B.V. All rights reserved.

  10. Corrosion control for low-cost reliability

    International Nuclear Information System (INIS)

    Anon.

    1993-01-01

    This conference was held September 19-24, 1993 in Houston, Texas to provide a forum for exchange of state-of-the-art information on corrosion. Topics of interest focus on the following: atmospheric corrosion; chemical process industry corrosion; high temperature corrosion; and corrosion of plant materials. Individual papers have been processed separately for inclusion in the appropriate data bases

  11. An ultrasonic waveguide for nuclear power plants

    International Nuclear Information System (INIS)

    Watkins, R.D.; Gillespie, A.B.; Deighton, M.O.; Pike, R.B.

    1983-01-01

    The value of ultrasonic techniques in nuclear plants is well established. However, in most cases nuclear power plants present an extremely hostile environment for an ultrasonic transducer. The paper presents a novel technique for introducing an ultrasound into hostile liquid environments using a new form of ultrasonic waveguide. Using this approach, a standard transducer arrangement is sited in a hospitable area and conveys the ultrasound along the guide to the required beam-emission collection position. The design of a single-mode ultrasonic waveguide is described. The ultrasound is conveyed along a stainless steel strip of rectangular cross-section. The transference of energy between the strip and the liquid is achieved through a highly efficient mode-conversion process. This process overcomes the usual problems of mis-match of acoustic impedances of stainless steel and liquids, and also produces a highly collimated beam of ultrasound. Tests of a 10-m-long waveguide using these techniques are described, achieving signal-to-noise ratios in the region of 40 dB. (author)

  12. Energy-Based Analysis of Ultrasonically Assisted Turning

    Directory of Open Access Journals (Sweden)

    G.A. Volkov

    2011-01-01

    Full Text Available The process of ultrasonically-assisted turning (UAT is a superposition of vibration of a cutting tool on its standard movement in conventional turning (CT. The former technique has several advantages compared with the latter, one of the main being a significant decrease in the level of cutting forces. In this paper the effects observed in UAT are analysed employing ideas of dynamic fracture mechanics. The active stage of loading duration depends heavily on ultrasonic frequency and the cutting speed; he application of the fracture criterion based on the notion of incubation time makes it possible to calculate a dependence of this duration on its threshold amplitude. An estimation of energy, necessary to create a threshold pulse in the material, is made by solving the contact Hertz problem. The obtained time dependence of energy has a marked minimum. Thus, the existence of energy-efficient loading duration is demonstrated. This explains the decrease in the cutting force resulting from superimposed ultrasonic vibration. The obtained results are in agreement with experiments on ultrasonic assisted machining of aluminium and Inconel 718 alloy.

  13. Wear reduction through piezoelectrically-assisted ultrasonic lubrication

    International Nuclear Information System (INIS)

    Dong, Sheng; J Dapino, Marcelo

    2014-01-01

    Traditional lubricants are undesirable in harsh aerospace environments and certain automotive applications. Ultrasonic vibrations can be used to reduce and modulate the effective friction coefficient between two sliding surfaces. This paper investigates the relationship between friction force reduction and wear reduction in ultrasonically lubricated surfaces. A pin-on-disc tribometer is modified through the addition of a piezoelectric transducer which vibrates the pin at 22 kHz in the direction perpendicular to the rotating disc surface. Friction and wear metrics including volume loss, surface roughness, friction forces and apparent stick-slip effects are measured without and with ultrasonic vibrations at three different sliding velocities. SEM imaging and 3D profilometry are used to characterize the wear surfaces and guide model development. Over the range of speeds considered, ultrasonic vibrations reduce the effective friction force up to 62% along with a wear reduction of up to 49%. A simple cube model previously developed to quantify friction force reduction is implemented which describes wear reduction within 15% of the experimental data. (paper)

  14. A Multifunctional Coating for Autonomous Corrosion Control

    Science.gov (United States)

    Calle, Luz M.; Li, Wenyan; Buhrow, Jerry W.; Jolley, Scott t.

    2011-01-01

    Nearly all metals and their alloys are subject to corrosion that causes them to lose their structural integrity or other critical functionality. Protective coatings are the most commonly used method of corrosion control. However, progressively stricter environmental regulations have resulted in the ban of many commercially available corrosion protective coatings due to the harmful effects of their solvents or corrosion inhibitors. This work concerns the development of a multifunctional smart coating for the autonomous control of corrosion. This coating is being developed to have the inherent ability to detect the chemical changes associated with the onset of corrosion and respond autonomously to indicate it and control it. The multi-functionality of the coating is based on microencapsulation technology specifically designed for corrosion control applications. This design has, in addition to all the advantages of existing microcapsulation designs, the corrosion controlled release function that triggers the delivery of corrosion indicators and inhibitors on demand, only when and where needed. Microencapsulation of self-healing agents for autonomous repair of mechanical damage to the coating is also being pursued. Corrosion indicators, corrosion inhibitors, as well as self-healing agents, have been encapsulated and dispersed into several paint systems to test the corrosion detection, inhibition, and self-healing properties of the coating. Key words: Corrosion, coating, autonomous corrosion control, corrosion indication, corrosion inhibition, self-healing coating, smart coating, multifunctional coating, microencapsulation.

  15. New technologies - new corrosion problems

    International Nuclear Information System (INIS)

    Heitz, E.

    1994-01-01

    Adequate resistance of materials to corrosion is equally important for classical and for new technologies. This article considers the economic consequences of corrosion damage and, in addition to the long-known GNP orientation, presents a new approach to the estimation of the costs of corrosion and corrosion protection via maintenance and especially corrosion-related maintenance. The significance of ''high-tech'', ''medium-tech'' and ''low-tech'' material and corrosion problems is assessed. Selected examples taken from new technologies in the areas of power engineering, environmental engineering, chemical engineering, and biotechnology demonstrate the great significance of the problems. It is concluded that corrosion research and corrosion prevention technology will never come to an end but will constantly face new problems. Two technologies are of particular interest since they focus attention on new methods of investigation: microelectronics and final disposal of radioactive wastes. The article closes by considering the importance of the transfer of experience and technology. Since the manufacturs and operators of machines and plant do not generally have access to the very latest knowledge, they should be kept informed through advisory services, experimental studies, databases, and further education. (orig.) [de

  16. Corrosion probe. Innovative technology summary report

    International Nuclear Information System (INIS)

    1999-05-01

    Over 253 million liters of high-level waste (HLW) generated from plutonium production is stored in mild steel tanks at the Department of Energy (DOE) Hanford Site. Corrosion monitoring of double-shell storage tanks (DSTs) is currently performed at Hanford using a combination of process knowledge and tank waste sampling and analysis. Available technologies for corrosion monitoring have progressed to a point where it is feasible to monitor and control corrosion by on-line monitoring of the corrosion process and direct addition of corrosion inhibitors. The electrochemical noise (EN) technique deploys EN-based corrosion monitoring probes into storage tanks. This system is specifically designed to measure corrosion rates and detect changes in waste chemistry that trigger the onset of pitting and cracking. These on-line probes can determine whether additional corrosion inhibitor is required and, if so, provide information on an effective end point to the corrosion inhibitor addition procedure. This report describes the technology, its performance, its application, costs, regulatory and policy issues, and lessons learned

  17. Corrosion behaviors of ceramics against liquid sodium. Sodium corrosion characteristics of sintering additives

    International Nuclear Information System (INIS)

    Tachi, Yoshiaki; Kano, Shigeki; Hirakawa, Yasushi; Yoshida, Eiichi

    1998-01-01

    It has been progressed as the Frontier Materials Research to research and develop ceramics to apply for several components of fast breeder reactor using liquid sodium as coolant instead of metallic materials. Grain boundary of ceramics has peculiar properties compared with matrix because most of ceramics are produced by hardening and firing their raw powders. Some previous researchers indicated that ceramics were mainly corroded at grain boundaries by liquid sodium, and ceramics could not be used under corrosive environment. Thus, it is the most important for the usage of ceramics in liquid sodium to improve corrosion resistance of grain boundaries. In order to develop the advanced ceramics having good sodium corrosion resistance among fine ceramics, which have recently been progressed in quality and characteristics remarkably, sodium corrosion behaviors of typical sintering additives such as MgO, Y 2 O 3 and AlN etc. have been examined and evaluated. As a result, the followings have been clarified and some useful knowledge about developing advanced ceramics having good corrosion resistance against liquid sodium has been obtained. (1) Sodium corrosion behavior of MgO depended on Si content. Samples containing large amount of Si were corroded severely by liquid sodium, whereas others with low Si contents showed good corrosion resistance. (2) Both Y 2 O 3 and AlN, which contained little Si, showed good sodium corrosion resistance. (3) MgO, Y 2 O 3 and AlN are thought to be corroded by liquid sodium, if they contain some SiO 2 . Therefore, in order to improve sodium corrosion resistance, it is very important for these ceramics to prevent the contamination of matrix with SiO 2 through purity control of their raw powders. (author)

  18. Dog-Bone Horns for Piezoelectric Ultrasonic/Sonic Actuators

    Science.gov (United States)

    Sherrit, Stewart; Bar-Cohen, Yoseph; Chang, Zensheu; Bao, Xiaoqi

    2007-01-01

    A shape reminiscent of a dog bone has been found to be superior to other shapes for mechanical-amplification horns that are components of piezoelectrically driven actuators used in a series of related devices denoted generally as ultrasonic/sonic drill/corers (USDCs). The first of these devices was reported in Ultrasonic/Sonic Drill/Corers With Integrated Sensors (NPO-20856), NASA Tech Briefs, Vol. 25, No. 1 (January 2001), page 38. The dog-bone shape was conceived especially for use in a more recent device in the series, denoted an ultrasonic/ sonic gopher, that was described in Ultrasonic/Sonic Mechanisms for Drilling and Coring (NPO-30291), NASA Tech Briefs, Vol. 27, No. 9 (September 2003), page 65. The figure shows an example of a dog-bone-shaped horn and other components of an ultrasonic gopher. Prerequisite to a meaningful description of this development is an unavoidably lengthy recapitulation of the principle of operation of a USDC and, more specifically, of the ultrasonic/sonic gopher as described previously in NASA Tech Briefs. The ultrasonic actuator includes a stack of piezoelectric rings, the horn, a metal backing, and a bolt that connects the aforementioned parts and provides compressive pre-strain to the piezoelectric stack to prevent breakage of the rings during extension. The stack of piezoelectric rings is excited at the resonance frequency of the overall ultrasonic actuator. Through mechanical amplification by the horn, the displacement in the ultrasonic vibration reaches tens of microns at the tip of the horn. The horn hammers an object that is denoted the free mass because it is free to move longitudinally over a limited distance between hard stops: The free mass bounces back and forth between the ultrasonic horn and a tool bit (a drill bit or a corer). Because the longitudinal speed of the free mass is smaller than the longitudinal speed of vibration of the tip of the horn, contact between the free mass and the horn tip usually occurs at a

  19. High quantum yield ZnO quantum dots synthesizing via an ultrasonication microreactor method.

    Science.gov (United States)

    Yang, Weimin; Yang, Huafang; Ding, Wenhao; Zhang, Bing; Zhang, Le; Wang, Lixi; Yu, Mingxun; Zhang, Qitu

    2016-11-01

    Green emission ZnO quantum dots were synthesized by an ultrasonic microreactor. Ultrasonic radiation brought bubbles through ultrasonic cavitation. These bubbles built microreactor inside the microreactor. The photoluminescence properties of ZnO quantum dots synthesized with different flow rate, ultrasonic power and temperature were discussed. Flow rate, ultrasonic power and temperature would influence the type and quantity of defects in ZnO quantum dots. The sizes of ZnO quantum dots would be controlled by those conditions as well. Flow rate affected the reaction time. With the increasing of flow rate, the sizes of ZnO quantum dots decreased and the quantum yields first increased then decreased. Ultrasonic power changed the ultrasonic cavitation intensity, which affected the reaction energy and the separation of the solution. With the increasing of ultrasonic power, sizes of ZnO quantum dots first decreased then increased, while the quantum yields kept increasing. The effect of ultrasonic temperature on the photoluminescence properties of ZnO quantum dots was influenced by the flow rate. Different flow rate related to opposite changing trend. Moreover, the quantum yields of ZnO QDs synthesized by ultrasonic microreactor could reach 64.7%, which is higher than those synthesized only under ultrasonic radiation or only by microreactor. Copyright © 2016 Elsevier B.V. All rights reserved.

  20. Wavelet Analysis of Ultrasonic Echo Waveform and Application to Nondestructive Evaluation

    International Nuclear Information System (INIS)

    Park, Ik Keun; Park, Un Su; Ahn, Hyung Keun; Kwun, Sook In; Byeon, Jai Won

    2000-01-01

    Recently, advanced signal analysis which is called 'time-frequency analysis' has been used widely in nondestructive evaluation applications. Wavelet transform(WT) and Wigner Distribution are the most advanced techniques for processing signals with time-varying spectra. Wavelet analysis method is an attractive technique for evaluation of material characterization nondestructively. Wavelet transform is applied to the time-frequency analysis of ultrasonic echo waveform obtained by an ultrasonic pulse-echo technique. In this study, the feasibility of noise suppression of ultrasonic flaw signal and frequency-dependent ultrasonic group velocity and attenuation coefficient using wavelet analysis of ultrasonic echo waveform have been verified experimentally. The Gabor function is adopted the analyzing wavelet. The wavelet analysis shows that the variations of ultrasonic group velocity and attenuation coefficient due to the change of material characterization can be evaluated at each frequency. Furthermore, to assure the enhancement of detectability and new sizing performance, both computer simulated results and experimental measurements using wavelet signal processing are used to demonstrate the effectiveness of the noise suppression of ultrasonic flaw signal obtained from austenitic stainless steel weld including EDM notch