New solid laser: Ceramic laser. From ultra stable laser to ultra high output laser

International Nuclear Information System (INIS)

Ueda, Kenichi

2006-01-01

An epoch-making solid laser is developed. It is ceramic laser, polycrystal, which is produced as same as glass and shows ultra high output. Ti 3+ :Al 2 O 3 laser crystal and the CPA (chirped pulse amplification) technique realized new ultra high output lasers. Japan has developed various kinds of ceramic lasers, from 10 -2 to 67 x 10 3 w average output, since 1995. These ceramic lasers were studied by gravitational radiation astronomy. The scattering coefficient of ceramic laser is smaller than single crystals. The new fast ignition method is proposed by Institute of Laser Engineering of Osaka University, Japan. Ultra-intense short pulse laser can inject the required energy to the high-density imploded core plasma within the core disassembling time. Ti 3+ :Al 2 O 3 crystal for laser, ceramic YAG of large caliber for 100 kW, transparent laser ceramic from nano-crystals, crystal grain and boundary layer between grains, the scattering coefficient of single crystal and ceramic, and the derived release cross section of Yb:YAG ceramic are described. (S.Y.)

Fracture Toughness and Reliability in High-Temperature Structural Ceramics and Composites: Prospects and Challenges for the 21st Century

Science.gov (United States)

Dutta, Sunil

1999-01-01

The importance of high fracture toughness and reliability in Si3N4, and SiC-based structural ceramics and ceramic matrix composites is reviewed. The potential of these ceramics and ceramic matrix composites for high temperature applications in defense and aerospace applications such as gas turbine engines, radomes, and other energy conversion hardware have been well recognized. Numerous investigations were pursued to improve fracture toughness and reliability by incorporating various reinforcements such as particulate-, whisker-, and continuous fiber into Si3N4 and SiC matrices. All toughening mechanisms, e.g. crack deflection, crack branching, crack bridging, etc., essentially redistribute stresses at the crack tip and increase the energy needed to propagate a crack through the composite material, thereby resulting in improved fracture toughness and reliability. Because of flaw insensitivity, continuous fiber reinforced ceramic composite (CFCC) was found to have the highest potential for higher operating temperature and longer service conditions. However, the ceramic fibers should display sufficient high temperature strength and creep resistance at service temperatures above 1000 'C. The greatest challenge to date is the development of high quality ceramic fibers with associate coatings able to maintain their high strength in oxidizing environment at high temperature. In the area of processing, critical issues are, preparation of optimum matrix precursors, precursor infiltration into fiber array, and matrix densification at a temperature, where grain crystallization and fiber degradation do not occur. A broad scope of effort is required for improved processing and properties with a better understanding of all candidate composite systems.

Lightweight, Ultra-High-Temperature, CMC-Lined Carbon/Carbon Structures

Science.gov (United States)

Wright, Matthew J.; Ramachandran, Gautham; Williams, Brian E.

2011-01-01

Carbon/carbon (C/C) is an established engineering material used extensively in aerospace. The beneficial properties of C/C include high strength, low density, and toughness. Its shortcoming is its limited usability at temperatures higher than the oxidation temperature of carbon . approximately 400 C. Ceramic matrix composites (CMCs) are used instead, but carry a weight penalty. Combining a thin laminate of CMC to a bulk structure of C/C retains all of the benefits of C/C with the high temperature oxidizing environment usability of CMCs. Ultramet demonstrated the feasibility of combining the light weight of C/C composites with the oxidation resistance of zirconium carbide (ZrC) and zirconium- silicon carbide (Zr-Si-C) CMCs in a unique system composed of a C/C primary structure with an integral CMC liner with temperature capability up to 4,200 F (.2,315 C). The system effectively bridged the gap in weight and performance between coated C/C and bulk CMCs. Fabrication was demonstrated through an innovative variant of Ultramet fs rapid, pressureless melt infiltration processing technology. The fully developed material system has strength that is comparable with that of C/C, lower density than Cf/SiC, and ultra-high-temperature oxidation stability. Application of the reinforced ceramic casing to a predominantly C/C structure creates a highly innovative material with the potential to achieve the long-sought goal of long-term, cyclic high-temperature use of C/C in an oxidizing environment. The C/C substructure provided most of the mechanical integrity, and the CMC strengths achieved appeared to be sufficient to allow the CMC to perform its primary function of protecting the C/C. Nozzle extension components were fabricated and successfully hot-fire tested. Test results showed good thermochemical and thermomechanical stability of the CMC, as well as excellent interfacial bonding between the CMC liner and the underlying C/C structure. In particular, hafnium-containing CMCs on

Processing and Characterization of Basalt Fiber Reinforced Ceramic Composites for High Temperature Applications Using Polymer Precursors

Science.gov (United States)

Cox, Sarah B.; Lui, Donovan; Gou, Jihua

2014-01-01

The development of high temperature structural composite materials has been very limited due to the high cost of the materials and the processing needed. Polymer Derived Ceramics (PDCs) begin as a polymer matrix, which allows a shape to be formed prior to the cure, and is then pyrolized in order to obtain a ceramic with the associated thermal and mechanical properties. The two PDCs used in this development are polysiloxane and polycarbosilane. Basalt fibers are used for the reinforcement in the composite system. The use of basalt in structural and high temperature applications has been under development for over 50 years, yet there has been little published research on the incorporation of basalt fibers as a reinforcement in composites. Continuous basalt fiber reinforced PDCs have been fabricated and tested for the applicability of this composite system as a high temperature structural composite material.

Ceramic Composite Intermediate Temperature Stress-Rupture Properties Improved Significantly

Science.gov (United States)

Morscher, Gregory N.; Hurst, Janet B.

2002-01-01

Silicon carbide (SiC) composites are considered to be potential materials for future aircraft engine parts such as combustor liners. It is envisioned that on the hot side (inner surface) of the combustor liner, composites will have to withstand temperatures in excess of 1200 C for thousands of hours in oxidizing environments. This is a severe condition; however, an equally severe, if not more detrimental, condition exists on the cold side (outer surface) of the combustor liner. Here, the temperatures are expected to be on the order of 800 to 1000 C under high tensile stress because of thermal gradients and attachment of the combustor liner to the engine frame (the hot side will be under compressive stress, a less severe stress-state for ceramics). Since these composites are not oxides, they oxidize. The worst form of oxidation for strength reduction occurs at these intermediate temperatures, where the boron nitride (BN) interphase oxidizes first, which causes the formation of a glass layer that strongly bonds the fibers to the matrix. When the fibers strongly bond to the matrix or to one another, the composite loses toughness and strength and becomes brittle. To increase the intermediate temperature stress-rupture properties, researchers must modify the BN interphase. With the support of the Ultra-Efficient Engine Technology (UEET) Program, significant improvements were made as state-of-the-art SiC/SiC composites were developed during the Enabling Propulsion Materials (EPM) program. Three approaches were found to improve the intermediate-temperature stress-rupture properties: fiber-spreading, high-temperature silicon- (Si) doped boron nitride (BN), and outside-debonding BN.

High temperature resistant cermet and ceramic compositions. [for thermal resistant insulators and refractory coatings

Science.gov (United States)

Phillips, W. M. (Inventor)

1978-01-01

High temperature oxidation resistance, high hardness and high abrasion and wear resistance are properties of cermet compositions particularly to provide high temperature resistant refractory coatings on metal substrates, for use as electrical insulation seals for thermionic converters. The compositions comprise a sintered body of particles of a high temperature resistant metal or metal alloy, preferably molybdenum or tungsten particles, dispersed in and bonded to a solid solution formed of aluminum oxide and silicon nitride, and particularly a ternary solid solution formed of a mixture of aluminum oxide, silicon nitride and aluminum nitride. Ceramic compositions comprising a sintered solid solution of aluminum oxide, silicon nitride and aluminum nitride are also described.

Aerospace Ceramic Materials: Thermal, Environmental Barrier Coatings and SiC/SiC Ceramic Matrix Composites for Turbine Engine Applications

Science.gov (United States)

Zhu, Dongming

2018-01-01

Ceramic materials play increasingly important roles in aerospace applications because ceramics have unique properties, including high temperature capability, high stiffness and strengths, excellent oxidation and corrosion resistance. Ceramic materials also generally have lower densities as compared to metallic materials, making them excellent candidates for light-weight hot-section components of aircraft turbine engines, rocket exhaust nozzles, and thermal protection systems for space vehicles when they are being used for high-temperature and ultra-high temperature ceramics applications. Ceramic matrix composites (CMCs), including non-oxide and oxide CMCs, are also recently being incorporated in gas turbine engines for high pressure and high temperature section components and exhaust nozzles. However, the complexity and variability of aerospace ceramic processing methods, compositions and microstructures, the relatively low fracture toughness of the ceramic materials, still remain the challenging factors for ceramic component design, validation, life prediction, and thus broader applications. This ceramic material section paper presents an overview of aerospace ceramic materials and their characteristics. A particular emphasis has been placed on high technology level (TRL) enabling ceramic systems, that is, turbine engine thermal and environmental barrier coating systems and non-oxide type SiC/SiC CMCs. The current status and future trend of thermal and environmental barrier coatings and SiC/SiC CMC development and applications are described.

Processing and Characterization of Basalt Fiber Reinforced Ceramic Composites for High Temperature Applications Using Polymer Precursors

Science.gov (United States)

Cox, Sarah B.; Lui, Donovan; Wang, Xin; Gou, Jihua

2014-01-01

The development of high temperature structural composite materials has been very limited due to the high cost of the materials and the processing needed. Ceramics can take much higher temperatures, but they are difficult to produce and form in bulk volumes. Polymer Derived Ceramics (PDCs) begin as a polymer matrix, allowing a shape to be formed and cured and then to be pyrolized in order to obtain a ceramic with the associated thermal and mechanical properties. The two PDCs used in this development are polysiloxane and polycarbosilane. Polysiloxanes contain a silicon oxycarbide backbone when pyrolized up to 1000 deg C. Polycarbosilane, an organosilicon polymer, contain a silicon-carbon backbone; around 1200 deg C, Beta-SiC begins to crystallize. The use of basalt in structural and high temperature applications has been under development for over 50 years, yet there has been little published research on the incorporation of basalt fibers as a reinforcement in composites. Basalt is a naturally occurring material found in volcanic rock. Continuous basalt fiber reinforced PDCs have been fabricated and tested for the applicability of this composite system as a high temperature structural composite material. Thermal and mechanical testing includes oxyacetylene torch testing and three point bend testing.

Processing and Characterization of Basalt Fiber Reinforced Ceramic Composites for High Temperature Applications Using Polymer Precursors

Science.gov (United States)

Cox, Sarah B.; Lui, Donovan; Gou, Jihua

2014-01-01

The development of high temperature structural composite materials has been very limited due to the high cost of the materials and the processing needed. Ceramics can take much higher temperatures, but they are difficult to produce and form in bulk volumes. Polymer Derived Ceramics (PDCs) begin as a polymer matrix, allowing a shape to be formed and cured and then to be pyrolized in order to obtain a ceramic with the associated thermal and mechanical properties. The two PDCs used in this development are polysiloxane and polycarbosilane. Polysiloxanes contain a silicon oxycarbide backbone when pyrolized up to 1000C. Polycarbosilane, an organosilicon polymer, contain a silicon-carbon backbone; around 1200C, beta-SiC begins to crystallize. The use of basalt in structural and high temperature applications has been under development for over 50 years, yet there has been little published research on the incorporation of basalt fibers as a reinforcement in composites. Basalt is a naturally occurring material found in volcanic rock. Continuous basalt fiber reinforced PDCs have been fabricated and tested for the applicability of this composite system as a high temperature structural composite material. Thermal and mechanical testing includes oxyacetylene torch testing and three point bend testing.

Ultra-low temperature curable nano-silver conductive adhesive for piezoelectric composite material

Science.gov (United States)

Yan, Chao; Liao, Qingwei; Zhou, Xingli; Wang, Likun; Zhong, Chao; Zhang, Di

2018-01-01

Limited by the low thermal resistance of composite material, ultra-low temperature curable conductive silver adhesive with curing temperature less than 100 °C needed urgently for the surface conduction treatment of piezoelectric composite material. An ultra-low temperature curable nano-silver conductive adhesive with high adhesion strength for the applications of piezoelectric composite material was investigated. The crystal structure of cured adhesive, SEM/EDS analysis, thermal analysis, adhesive properties and conductive properties of different content of nano-silver filler or micron-silver doping samples were studied. The results show that with 60 wt.% nano-silver filler the ultra-low temperature curable conductive silver adhesive had the relatively good conductivity as volume resistivity of 2.37 × 10-4 Ω cm, and good adhesion strength of 5.13 MPa. Minor micron-doping (below 15 wt.%) could improve conductivity, but would decrease other properties. The ultra-low temperature curable nano-silver conductive adhesive could successfully applied to piezoelectric composite material.

Development of Advanced Environmental Barrier Coatings for SiC/SiC Ceramic Matrix Composites: Path Toward 2700 F Temperature Capability and Beyond

Science.gov (United States)

Zhu, Dongming; Harder, Bryan; Hurst, Janet B.; Good, Brian; Costa, Gustavo; Bhatt, Ramakrishna T.; Fox, Dennis S.

2017-01-01

Advanced environmental barrier coating systems for SiC-SiC Ceramic Matrix Composite (CMC) turbine and combustor hot section components are currently being developed to meet future turbine engine emission and performance goals. One of the significant coating development challenges is to achieve prime-reliant environmental barrier coating systems to meet the future 2700F EBC-CMC temperature stability and environmental durability requirements. This presentation will emphasize recent NASA environmental barrier coating system testing and down-selects, particularly the development path and properties towards 2700-3000F durability goals by using NASA hafnium-hafnia-rare earth-silicon-silicate composition EBC systems for the SiC-SiC CMC turbine component applications. Advanced hafnium-based compositions for enabling next generation EBC and CMCs capabilities towards ultra-high temperature ceramic coating systems will also be briefly mentioned.

Processing, Structure and High Temperature Oxidation Properties of Polymer-Derived and Hafnium Oxide Based Ceramic Systems

Science.gov (United States)

Terauds, Kalvis

Demands for hypersonic aircraft are driving the development of ultra-high temperature structural materials. These aircraft, envisioned to sustain Mach 5+, are expected to experience continuous temperatures of 1200--1800°C on the aircraft surface and temperatures as high as 2800°C in combustion zones. Breakthroughs in the development of fiber based ceramic matrix composites (CMCs) are opening the door to a new class of high-tech UHT structures for aerospace applications. One limitation with current carbon fiber or silicon carbide fiber based CMC technology is the inherent problem of material oxidation, requiring new approaches for protective environmental barrier coatings (EBC) in extreme environments. This thesis focuses on the development and characterization of SiCN-HfO2 based ceramic composite EBC systems to be used as a protective layer for silicon carbide fiber based CMCs. The presented work covers three main architectures for protection (i) multilayer films, (ii) polymer-derived HfSiCNO, and (iii) composite SiCN-HfO 2 infiltration. The scope of this thesis covers processing development, material characterization, and high temperature oxidation behavior of these three SiCN-HfO2 based systems. This work shows that the SiCN-HfO 2 composite materials react upon oxidation to form HfSiO4, offering a stable EBC in streaming air and water vapor at 1600°C.

Proceedings of Prof. Brahm Prakash birth centenary workshop on high temperature materials and hot structures: souvenir and book of abstracts

International Nuclear Information System (INIS)

2013-01-01

Traditionally, monolithic ceramics and refractory metals were identified for use at high temperatures. Considerations such as higher operating temperatures, increased thermostructural loads, lower density, etc. brought exotic materials such as ceramic matrix composites, carbon based composites, ODS alloy, intermetallics and thermal barrier coatings to the horizon. Advent of ultra high temperature ceramics and functionally graded materials further pushed the threshold of applicability of high temperature materials and hot structures. Impressive progress in this area has been possible because of the fact that characterization tools along with design and simulation techniques have constantly kept pace with advancement occurring in the processing methods of these materials. The workshop scope includes: Thermal Protection Systems and Materials, Hot Structures, Ceramic and Carbon Matrix Composites, Ultra High Temperature Ceramics, Coating Technology, Simulation and Characterization. Articles relevant to INIS are indexed separately

Theoretical Research on Thermal Shock Resistance of Ultra-High Temperature Ceramics Focusing on the Adjustment of Stress Reduction Factor

Directory of Open Access Journals (Sweden)

Daining Fang

2013-02-01

Full Text Available The thermal shock resistance of ceramics depends on not only the mechanical and thermal properties of materials, but also the external constraint and thermal condition. So, in order to study the actual situation in its service process, a temperature-dependent thermal shock resistance model for ultra-high temperature ceramics considering the effects of the thermal environment and external constraint was established based on the existing theory. The present work mainly focused on the adjustment of the stress reduction factor according to different thermal shock situations. The influences of external constraint on both critical rupture temperature difference and the second thermal shock resistance parameter in either case of rapid heating or cooling conditions had been studied based on this model. The results show the necessity of adjustment of the stress reduction factor in different thermal shock situations and the limitations of the applicable range of the second thermal shock resistance parameter. Furthermore, the model was validated by the finite element method.

Ultra-high temperature direct propulsion

International Nuclear Information System (INIS)

Araj, K.J.; Slovik, G.; Powell, J.R.; Ludewig, H.

1987-01-01

Potential advantages of ultra-high exhaust temperature (3000 K - 4000 K) direct propulsion nuclear rockets are explored. Modifications to the Particle Bed Reactor (PBR) to achieve these temperatures are described. Benefits of ultra-high temperature propulsion are discussed for two missions - orbit transfer (ΔV = 5546 m/s) and interplanetary exploration (ΔV = 20000 m/s). For such missions ultra-high temperatures appear to be worth the additional complexity. Thrust levels are reduced substantially for a given power level, due to the higher enthalpy caused by partial disassociation of the hydrogen propellant. Though technically challenging, it appears potentially feasible to achieve such ultra high temperatures using the PBR

Process and Microstructure to Achieve Ultra-high Dielectric Constant in Ceramic-Polymer Composites

Science.gov (United States)

Zhang, Lin; Shan, Xiaobing; Bass, Patrick; Tong, Yang; Rolin, Terry D.; Hill, Curtis W.; Brewer, Jeffrey C.; Tucker, Dennis S.; Cheng, Z.-Y.

2016-01-01

Influences of process conditions on microstructure and dielectric properties of ceramic-polymer composites are systematically studied using CaCu3Ti4O12 (CCTO) as filler and P(VDF-TrFE) 55/45 mol.% copolymer as the matrix by combining solution-cast and hot-pressing processes. It is found that the dielectric constant of the composites can be significantly enhanced–up to about 10 times – by using proper processing conditions. The dielectric constant of the composites can reach more than 1,000 over a wide temperature range with a low loss (tan δ ~ 10−1). It is concluded that besides the dense structure of composites, the uniform distribution of the CCTO particles in the matrix plays a key role on the dielectric enhancement. Due to the influence of the CCTO on the microstructure of the polymer matrix, the composites exhibit a weaker temperature dependence of the dielectric constant than the polymer matrix. Based on the results, it is also found that the loss of the composites at low temperatures, including room temperature, is determined by the real dielectric relaxation processes including the relaxation process induced by the mixing. PMID:27767184

Studies on high-performance ceramic heat exchanger for ultra high temperature. 2nd Report. Heat transfer of finned tube bundle immersed in fluidized bed; Chokoon`yo koseino ceramic netsu kokanki ni kansuru kenkyu. 2. Ryudo sonai no rin kangun no netsudentatsu tokusei

Energy Technology Data Exchange (ETDEWEB)

Himeji, Y; Kumada, M [Gifu University, Gifu (Japan). Faculty of Engineering

1998-03-25

Studies were carried out to develop a high-performance ceramic heat exchanger for ultra high temperatures using a fluidized bed. In the former study, Heat transfer coefficient had been improved by applying fluidized bed to the heat exchanger for high temperature with smooth ceramic tubes. In this study, finned ceramic tubes were applied instead of smooth tubes for more improvement of heat transfer and experiments were performed on condition that the maximum bed temperature was 1100degC. Fluidization remained stable and the bed temperature uniform in the bed similarly as the case of smooth tube. A heat transfer coefficient of finned tube was evaluated and it was improved about 3 times as large as that of smooth tube. The performance of the heat exchanger was also evaluated using temperature efficiency and exergy efficiency. 4 refs., 11 figs., 1 tab.

High temperature synthesis of ceramic composition by directed reaction of molten titanium or zirconium with boron carbide

International Nuclear Information System (INIS)

Johnson, W.B.

1990-01-01

Alternative methods of producing ceramics and ceramic composites include sintering, hot pressing and more recently hot isostatic pressing (HIP) and self-propagating high temperature synthesis (SHS). Though each of these techniques has its advantages, each suffers from several restrictions as well. Sintering may require long times at high temperatures and for most materials requires sintering aids to get full density. These additives can, and generally do, change (often degrade) the properties of the ceramic. Hot pressing and hot isostatic pressing are convenient methods to quickly prepare samples of some materials to full density, but generally are expensive and may damage some types of reinforcements during densification. This paper focuses on the preparation and processing of composites prepared by the directed reaction of molten titanium or zirconium with boron carbide. Advantages and disadvantages of this approach when compared to traditional methods are discussed, with reference to specific examples. Examples of microstructure are properties of these materials are reported

Thermal Protective Coating for High Temperature Polymer Composites

Science.gov (United States)

Barron, Andrew R.

1999-01-01

The central theme of this research is the application of carboxylate-alumoxane nanoparticles as precursors to thermally protective coatings for high temperature polymer composites. In addition, we will investigate the application of carboxylate-alumoxane nanoparticle as a component to polymer composites. The objective of this research was the high temperature protection of polymer composites via novel chemistry. The significance of this research is the development of a low cost and highly flexible synthetic methodology, with a compatible processing technique, for the fabrication of high temperature polymer composites. We proposed to accomplish this broad goal through the use of a class of ceramic precursor material, alumoxanes. Alumoxanes are nano-particles with a boehmite-like structure and an organic periphery. The technical goals of this program are to prepare and evaluate water soluble carboxylate-alumoxane for the preparation of ceramic coatings on polymer substrates. Our proposed approach is attractive since proof of concept has been demonstrated under the NRA 96-LeRC-1 Technology for Advanced High Temperature Gas Turbine Engines, HITEMP Program. For example, carbon and Kevlar(tm) fibers and matting have been successfully coated with ceramic thermally protective layers.

Manufacturing of superconductive silver/ceramic composites

DEFF Research Database (Denmark)

Seifi, Behrouz; Bech, Jakob Ilsted; Eriksen, Morten

2000-01-01

Manufacturing of superconducting metal/ceramic composites is a rather new discipline within materials forming processes. High Temperature SuperConductors, HTSC, are manufactured applying the Oxide-Powder-In-Tube process, OPIT. A ceramic powder containing lead, calcium, bismuth, strontium, and cop......Manufacturing of superconducting metal/ceramic composites is a rather new discipline within materials forming processes. High Temperature SuperConductors, HTSC, are manufactured applying the Oxide-Powder-In-Tube process, OPIT. A ceramic powder containing lead, calcium, bismuth, strontium...

Innovative Health Monitoring Techniques for High Temperature Composites

Data.gov (United States)

National Aeronautics and Space Administration — High temperature composite materials, which include ceramic matrix composites (CMCs), carbon-carbon and polyimide composites, will be essential for future space...

Continuous Fiber Ceramic Composites

Energy Technology Data Exchange (ETDEWEB)

Fareed, Ali [Honeywell Advanced Composites Inc. (HACI), Newark, DE (United States); Craig, Phillip A. [Honeywell Advanced Composites Inc. (HACI), Newark, DE (United States)

2002-09-01

Fiber-reinforced ceramic composites demonstrate the high-temperature stability of ceramics--with an increased fracture toughness resulting from the fiber reinforcement of the composite. The material optimization performed under the continuous fiber ceramic composites (CFCC) included a series of systematic optimizations. The overall goals were to define the processing window, to increase the robustinous of the process, to increase process yield while reducing costs, and to define the complexity of parts that could be fabricated.

Effect of ultra high temperature ceramics as fuel cladding materials on the nuclear reactor performance by SERPENT Monte Carlo code

Energy Technology Data Exchange (ETDEWEB)

Korkut, Turgay; Kara, Ayhan; Korkut, Hatun [Sinop Univ. (Turkey). Dept. of Nuclear Energy Engineering

2016-12-15

Ultra High Temperature Ceramics (UHTCs) have low density and high melting point. So they are useful materials in the nuclear industry especially reactor core design. Three UHTCs (silicon carbide, vanadium carbide, and zirconium carbide) were evaluated as the nuclear fuel cladding materials. The SERPENT Monte Carlo code was used to model CANDU, PWR, and VVER type reactor core and to calculate burnup parameters. Some changes were observed at the same burnup and neutronic parameters (keff, neutron flux, absorption rate, and fission rate, depletion of U-238, U-238, Xe-135, Sm-149) with the use of these UHTCs. Results were compared to conventional cladding material zircalloy.

New High-Performance SiC Fiber Developed for Ceramic Composites

Science.gov (United States)

DiCarlo, James A.; Yun, Hee Mann

2002-01-01

Sylramic-iBN fiber is a new type of small-diameter (10-mm) SiC fiber that was developed at the NASA Glenn Research Center and was recently given an R&D 100 Award for 2001. It is produced by subjecting commercially available Sylramic (Dow Corning, Midland, MI) SiC fibers, fabrics, or preforms to a specially designed high-temperature treatment in a controlled nitrogen environment for a specific time. It can be used in a variety of applications, but it currently has the greatest advantage as a reinforcement for SiC/SiC ceramic composites that are targeted for long-term structural applications at temperatures higher than the capability of metallic superalloys. The commercial Sylramic SiC fiber, which is the precursor for the Sylramic-iBN fiber, is produced by Dow Corning, Midland, Michigan. It is derived from polymers at low temperatures and then pyrolyzed and sintered at high temperatures using boron-containing sintering aids (ref. 1). The sintering process results in very strong fibers (>3 GPa) that are dense, oxygen-free, and nearly stoichiometric. They also display an optimum grain size that is beneficial for high tensile strength, good creep resistance, and good thermal conductivity (ref. 2). The NASA-developed treatment allows the excess boron in the bulk to diffuse to the fiber surface where it reacts with nitrogen to form an in situ boron nitride (BN) coating on the fiber surface (thus the product name of Sylramic-iBN fiber). The removal of boron from the fiber bulk allows the retention of high tensile strength while significantly improving creep resistance and electrical conductivity, and probably thermal conductivity since the grains are slightly larger and the grain boundaries cleaner (ref. 2). Also, as shown in the graph, these improvements allow the fiber to display the best rupture strength at high temperatures in air for any available SiC fiber. In addition, for CMC applications under oxidizing conditions, the formation of an in situ BN surface layer

Elevated temperature mechanical properties of novel ultra-fine grained Cu–Nb composites

Energy Technology Data Exchange (ETDEWEB)

Primorac, Mladen-Mateo [Department of Materials Physics, Montanuniversität Leoben (Austria); Abad, Manuel David; Hosemann, Peter [Department of Nuclear Engineering, University of California, Berkeley (United States); Kreuzeder, Marius [Department of Materials Physics, Montanuniversität Leoben (Austria); Maier, Verena [Department of Materials Physics, Montanuniversität Leoben (Austria); Erich-Schmid Institute for Materials Science, Austrian Academy of Sciences, Leoben (Austria); Kiener, Daniel, E-mail: daniel.kiener@unileoben.ac.at [Department of Materials Physics, Montanuniversität Leoben (Austria)

2015-02-11

Ultra-fine grained materials exhibit outstanding properties and are therefore favorable for prospective applications. One of these promising systems is the composite assembled by the body centered cubic niobium and the face centered cubic copper. Cu–Nb composites show a high hardness and good thermal stability, as well as a high radiation damage tolerance. These properties make the material interesting for use in nuclear reactors. The aim of this work was to create a polycrystalline ultra-fine grained composite for high temperature applications. The samples were manufactured via a powder metallurgical route using high pressure torsion, exhibiting a randomly distributed oriented grain size between 100 and 200 nm. The mechanical properties and the governing plastic deformation behavior as a function of temperature were determined by high temperature nanoindentation up to 500 °C. It was found that in the lower temperature regions up to 300 °C the plastic deformation is mainly governed by dislocation interactions, such as dislocation glide and the nucleation of kink pairs. For higher temperatures, thermally activated processes at grain boundaries are proposed to be the main mechanism governing plastic deformation. This mechanistic view is supported by temperature dependent changes in hardness, strain rate sensitivity, activation volume, and activation energy.

High Temperature, High Power Piezoelectric Composite Transducers

Science.gov (United States)

Lee, Hyeong Jae; Zhang, Shujun; Bar-Cohen, Yoseph; Sherrit, StewarT.

2014-01-01

Piezoelectric composites are a class of functional materials consisting of piezoelectric active materials and non-piezoelectric passive polymers, mechanically attached together to form different connectivities. These composites have several advantages compared to conventional piezoelectric ceramics and polymers, including improved electromechanical properties, mechanical flexibility and the ability to tailor properties by using several different connectivity patterns. These advantages have led to the improvement of overall transducer performance, such as transducer sensitivity and bandwidth, resulting in rapid implementation of piezoelectric composites in medical imaging ultrasounds and other acoustic transducers. Recently, new piezoelectric composite transducers have been developed with optimized composite components that have improved thermal stability and mechanical quality factors, making them promising candidates for high temperature, high power transducer applications, such as therapeutic ultrasound, high power ultrasonic wirebonding, high temperature non-destructive testing, and downhole energy harvesting. This paper will present recent developments of piezoelectric composite technology for high temperature and high power applications. The concerns and limitations of using piezoelectric composites will also be discussed, and the expected future research directions will be outlined. PMID:25111242

Producing ceramic laminate composites by EPD

International Nuclear Information System (INIS)

Nicholson, P.S.; Sarkar, P.; Datta, S.

1996-01-01

The search for tough structural ceramics to operate at high temperatures in hostile environments has led to the development of ceramic composites. This class of material includes laminar ceramic-ceramic composites, continuous-fiber-reinforced ceramic composites and functionally graded materials. The present authors developed electrophoretic deposition (EPD) to synthesize lamellar, fiber-reinforced and functionally graded composites. This paper briefly describes the synthesis and characterization of these EPD composites and introduces a novel class of lamellar composites with nonplanar layers. The synthesis of the latter demonstrates the facility of the EPD process for the synthesis of ceramic composites. The process is totally controllable via suspension concentration, deposition current, voltage and time

Synthesis of Hafnium-Based Ceramic Materials for Ultra-High Temperature Aerospace Applications

Science.gov (United States)

Johnson, Sylvia; Feldman, Jay

2004-01-01

This project involved the synthesis of hafnium (Hf)-based ceramic powders and Hf-based precursor solutions that were suitable for preparation of Hf-based ceramics. The Hf-based ceramic materials of interest in this project were hafnium carbide (with nominal composition HE) and hafnium dioxide (HfO2). The materials were prepared at Georgia Institute of Technology and then supplied to research collaborators Dr. Sylvia Johnson and Dr. Jay Feldman) at NASA Ames Research Center.

Ceramic Composite Mechanical Fastener System for High-Temperature Structural Assemblies, Phase I

Data.gov (United States)

National Aeronautics and Space Administration — Hot structures fabricated from ceramic composite materials are an attractive design option for components of future high-speed aircraft, re-entry vehicles and...

Lattice Thermal Conductivity of Ultra High Temperature Ceramics (UHTC) ZrB2 and HfB2 from Atomistic Simulations

Science.gov (United States)

Lawson, John W.; Daw, Murray S.; Bauschlicher, Charles W.

2012-01-01

Ultra high temperature ceramics (UHTC) including ZrB2 and HfB2 have a number of properties that make them attractive for applications in extreme environments. One such property is their high thermal conductivity. Computational modeling of these materials will facilitate understanding of fundamental mechanisms, elucidate structure-property relationships, and ultimately accelerate the materials design cycle. Progress in computational modeling of UHTCs however has been limited in part due to the absence of suitable interatomic potentials. Recently, we developed Tersoff style parameterizations of such potentials for both ZrB2 and HfB2 appropriate for atomistic simulations. As an application, Green-Kubo molecular dynamics simulations were performed to evaluate the lattice thermal conductivity for single crystals of ZrB2 and HfB2. The atomic mass difference in these binary compounds leads to oscillations in the time correlation function of the heat current, in contrast to the more typical monotonic decay seen in monoatomic materials such as Silicon, for example. Results at room temperature and at elevated temperatures will be reported.

Oxidation Study of an Ultra High Temperature Ceramic Coatings Based on HfSiCN

Science.gov (United States)

Sacksteder, Dagny; Waters, Deborah L.; Zhu, Dongming

2018-01-01

High temperature fiber-reinforced ceramic matrix composites (CMCs) are important for aerospace applications because of their low density, high strength, and significantly higher-temperature capabilities compared to conventional metallic systems. The use of the SiCf/SiC and Cf/SiC CMCs allows the design of lighter-weight, more fuel efficient aircraft engines and also more advanced spacecraft airframe thermal protection systems. However, CMCs have to be protected with advanced environmental barrier coatings when they are incorporated into components for the harsh environments such as in aircraft engine or spacecraft applications. In this study, high temperature oxidation kinetics of an advanced HfSiCN coating on Cf/SiC CMC substrates were investigated at 1300 C, 1400 C, and 1500 C by using thermogravimetric analysis (TGA). The coating oxidation reaction parabolic rate constant and activation energy were estimated from the experimental results. The oxidation reaction studies showed that the coatings formed the most stable, predominant HfSiO4-HfO2 scales at 1400 C. A peroxidation test at 1400 C then followed by subsequent oxidation tests at various temperatures also showed more adherent scales and slower scale growth because of reduced the initial transient oxidation stage and increased HfSiO4-HfO2 content in the scales formed on the HfSiCN coatings.

High temperature alloys and ceramic heat exchanger

International Nuclear Information System (INIS)

Okamoto, Masaharu

1984-04-01

From the standpoint of energy saving, the future operating temperatures of process heat and gas turbine plants will become higher. For this purpose, ceramics is the most promissing candidate material in strength for application to high-temperature heat exchangers. This report deals with a servey of characteristics of several high-temperature metallic materials and ceramics as temperature-resistant materials; including a servey of the state-of-the-art of ceramic heat exchanger technologies developed outside of Japan, and a study of their application to the intermediate heat exchanger of VHTR (a very-high-temperature gas-cooled reactor). (author)

Preparation and electromagnetic properties of low-temperature sintered ferroelectric-ferrite composite ceramics

International Nuclear Information System (INIS)

Yue Zhenxing; Chen Shaofeng; Qi Xiwei; Gui Zhilun; Li Longtu

2004-01-01

For the purpose of multilayer chip EMI filters, the new ferroelectric-ferrite composite ceramics were prepared by mixing PMZNT relaxor ferroelectric powder with composition of 0.85Pb(Mg 1/3 Nb 2/3 )O 3 -0.1Pb(Ni 1/3 Nb 2/3 )O 3 -0.05PbTiO 3 and NiCuZn ferrite powder with composition of (Ni 0.20 Cu 0.20 Zn 0.60 )O(Fe 2 O 3 ) 0.97 at low sintering temperatures. A small amount of Bi 2 O 3 was added to low sintering temperature. Consequently, the dense composite ceramics were obtained at relative low sintering temperatures, which were lower than 940 deg. C. The X-ray diffractometer (XRD) identifications showed that the sintered ceramics retained the presence of distinct ferroelectric and ferrite phases. The sintering studies and scanning electron microscope (SEM) observations revealed that the co-existed two phases affect the sintering behavior and grain growth of components. The electromagnetic properties, such as dielectric constant and initial permeability, change continuously between those of two components. Thus, the low-temperature sintered ferroelectric-ferrite composite ceramics with tunable electromagnetic properties were prepared by adjusting the relative content of two components. These materials can be used for multilayer chip EMI filters with various properties

Ceramic/Metal Composites with Positive Temperature Dependence of Thermal Conductivity

International Nuclear Information System (INIS)

Li Jianhui; Yu Qi; Sun Wei; Zhang Rui; Wang Ke; Li Jingfeng; Ichigozaki, Daisuke

2013-01-01

Most materials show decreasing thermal conductivity with increasing temperature, but an opposite temperature dependence of thermal conductivity is required for some industrial applications. The present work was conducted with a motivation to develop composite materials with a positive temperature dependence of thermal conductivity. ZrO 2 / stainless steel powders (304L) composite, with 3% stearic acid, was prepared by normal sintering under the protecting of Ar after mixing by mechanical ball milling technique. With the 304L content increasing from 10% to 20%, the thermal conductivity values increased. For all samples, the thermal conductivity in the temperature range of room temperature to 700 °C decreased with temperature below 300 °C, and then began to increase. The increasing thermal conductivity of the composites (within the high temperature range was attributed to the difference of the thermal conductivity and thermal expansion coefficient between ZrO 2 ceramic and 304L stainless steel powders. Two simple models were also used to estimate the thermal conductivity of the composites, which were in good agreement with the experiment results.

Preparation and temperature dependence of electrostriction properties for PMN-based composite ceramics

International Nuclear Information System (INIS)

Zhao Jingbo; Qu Shaobo; Du Hongliang; Zheng Yanju; Xu Zhuo

2009-01-01

Both low- and high-temperature units were prepared by columbite precursor method, and Pb(Mg 1/3 Nb 2/3 )O 3 (PMN)-based ferroelectric composite ceramics were prepared by conventional method, baking-block method and coating method, respectively. The effects of preparation methods on dielectric and electrostriction properties as well as the temperature-dependence property of the obtained composite ceramics were studied. The results show that compared with the samples prepared by traditional blend sintering method, of the samples prepared by baking-block and coating methods have much better dielectric and electrostriction properties. For those prepared by baking-block method, the electrostriction temperature-dependence properties are good in the range of 20-60 deg. C. For those prepared by coating method, the dielectric temperature-dependence properties are also good in the broad range of -30 to 70 deg. C, and the electrostriction temperature properties are better than those prepared by blending-block. Compared with the traditional blending sintering method, the dielectric and electrostriction temperature-dependence properties are much better, which effectively solves the problem of temperature properties existing in present engineering applications.

Advanced ceramic matrix composites for high energy x-ray generation

International Nuclear Information System (INIS)

Khan, Amir Azam; Labbe, Jean Claude

2011-01-01

High energy x-ray targets are the anodes used in high performance tubes, designed to work for long operating times and at high power. Such tubes are used in computed tomography (CT) scan machines. Usually the tubes used in CT scanners have to continuously work at high temperatures and for longer scan durations in order to get maximum information during a single scan. These anodes are composed of a refractory substrate which supports a refractory metallic coating. The present work is a review of the development of a ceramic metal composite based on aluminium nitride (AlN) and molybdenum for potential application as the substrate. This composite is surface engineered by coating with tungsten, the most popular material for high energy x-ray targets. To spray metallic coatings on the surface of ceramic matrix composites dc blown arc plasma is employed. The objective is to increase the performance and the life of an x-ray tube. Aluminium nitride-molybdenum ceramic matrix composites were produced by uniaxial hotpressing mixtures of AlN and Mo powders. These composites were characterized for their mechanical, thermal, electrical and micro-structural properties. An optimized composition was selected which contained 25 vol.% of metallic phase dispersed in the AlN matrix. These composites were produced in the actual size of an anode and coated with tungsten through dc blown arc plasma spraying. The results have shown that sintering of large size anodes is possible through uniaxial pressing, using a modified sintering cycle

High temperature tribological properties of plasma-sprayed metallic coatings containing ceramic particles

International Nuclear Information System (INIS)

Dallaire, S.; Legoux, J.G.

1995-01-01

For sealing a moving metal component with a dense silica-based ceramic pre-heated at 800 C, coatings with a low coefficient of friction and moderate wear loss are required. As reported previously, plasma-sprayed coatings containing solid lubricants could reduce sliding wear in high-temperature applications. Plasma-sprayed metal-based coatings containing ceramic particles have been considered for high temperature sealing. Selected metal powders (NiCoCrAlY, CuNi, CuNiIn, Ag, Cu) and ceramic particles (boron nitride, Zeta-B ceramic) were agglomerated to form suitable spray powders. Plasma-sprayed composite coatings and reference materials were tested in a modified pin-on-disc apparatus in which the stationary disc consisted of a dense silica-based ceramic piece initially heated at 800 C and allowed to cool down during tests. The influence of single exposure and repeated contacts with a dense silica-based ceramic material pre-heated to 800 C on the coefficient of friction, wear loss and damage to the ceramic piece was evaluated. Being submitted to a single exposure at high temperature, coatings containing malleable metals such as indium, silver and copper performed well. The outstanding tribological characteristics of the copper-Zeta-B ceramic coating was attributed to the formation of a glazed layer on the surface of this coating which lasted over exposures to high temperature. This glazed layer, composed of fine oxidation products, provided a smooth and polished surface and helped maintaining the coefficient of friction low

Modeling the Mechanical Behavior of Ceramic Matrix Composite Materials

Science.gov (United States)

Jordan, William

1998-01-01

Ceramic matrix composites are ceramic materials, such as SiC, that have been reinforced by high strength fibers, such as carbon. Designers are interested in using ceramic matrix composites because they have the capability of withstanding significant loads while at relatively high temperatures (in excess of 1,000 C). Ceramic matrix composites retain the ceramic materials ability to withstand high temperatures, but also possess a much greater ductility and toughness. Their high strength and medium toughness is what makes them of so much interest to the aerospace community. This work concentrated on two different tasks. The first task was to do an extensive literature search into the mechanical behavior of ceramic matrix composite materials. This report contains the results of this task. The second task was to use this understanding to help interpret the ceramic matrix composite mechanical test results that had already been obtained by NASA. Since the specific details of these test results are subject to the International Traffic in Arms Regulations (ITAR), they are reported in a separate document (Jordan, 1997).

High temperature oxidation resistant cermet compositions

Science.gov (United States)

Phillips, W. M. (Inventor)

1976-01-01

Cermet compositions are designed to provide high temperature resistant refractory coatings on stainless steel or molybdenum substrates. A ceramic mixture of chromium oxide and aluminum oxide form a coating of chromium oxide as an oxidation barrier around the metal particles, to provide oxidation resistance for the metal particles.

Microstructure and High Temperature Oxidation Property of Fe-Cr-B Based Metal/Ceramic Composite Manufactured by Powder Injection Molding Process

Science.gov (United States)

Joo, Yeun-Ah; Kim, Young-Kyun; Yoon, Tae-Sik; Lee, Kee-Ahn

2018-03-01

This study investigated the microstructure and high temperature oxidation property of Fe-Cr-B metal/ceramic composite manufactured using powder injection molding process. Observations of initial microstructure showed a unique structure where α-Fe and (Cr, Fe)2B form a continuous three-dimensional network. High temperature oxidation tests were performed at 900, 1000 and 1100 °C, for 24 h, and the oxidation weight gain according to each temperature condition was 0.13, 0.84 and 6.4 mg/cm2, respectively. The oxidation results according to time at 900 and 1000 °C conditions represented parabolic curves, and at 1100 °C condition formed a rectilinear curve. Observation and phase analysis results of the oxides identified Cr2O3 and SiO2 at 900 and 1000 °C. In addition to Cr2O3 and SiO2, CrBO3 and FeCr2O4 formed due to phase decomposition of boride were identified at 1100 °C. Based on the findings above, this study suggested the high temperature oxidation mechanism of Fe-Cr-B metal/ceramic composite manufactured using powder injection molding, and the possibility of its application as a high temperature component material was also discussed.

High density microelectronics package using low temperature cofirable ceramics

International Nuclear Information System (INIS)

Fu, S.-L.; Hsi, C.-S.; Chen, L.-S.; Lin, W. K.

1997-01-01

Low Temperature Cofired Ceramics (LTCC) is a relative new thick film process and has many engineering and manufacturing advantages over both the sequential thick film process and high temperature cofired ceramic modules. Because of low firing temperature, low sheet resistance metal conductors, commercial thick film resistors, and thick film capacitors can be buried in or printed on the substrates. A 3-D multilayer ceramic substrate can be prepared via laminating and co-firing process. The packing density of the LTCC substrates can be increased by this 3-D packing technology. At Kaohsiung Polytechnic Institute (KPI), a LTCC substrate system has been developed for high density packaging applications, which had buried surface capacitors and resistors. The developed cordierite-glass ceramic substrate, which has similar thermal expansion as silicon chip, is a promising material for microelectronic packaging. When the substrates were sintered at temperatures between 850-900 degree centigrade, a relative density higher than 96 % can be obtained. The substrate had a dielectric constant between 5.5 and 6.5. Ruthenium-based resistor pastes were used for resistors purposes. The resistors fabricated in/on the LTCC substrates were strongly depended on the microstructures developed in the resistor films. Surface resistors were laser trimmed in order to obtain specific values for the resistors. Material with composition Pb(Fe 2/3 W 1/3 ) x (Fe l/2 Nb l/2 ) y Ti 2 O 3 was used as dielectric material of the capacitor in the substrate. The material can be sintered at temperatures between 850-930 degree centigrade, and has dielectric constant as high as 26000. After cofiring, good adhesion between dielectric and substrate layers was obtained. Combing the buried resistors and capacitors together with the lamination of LTCC layer, a 3-dimensional multilayered ceramic package was fabricated. (author)

High density microelectronics package using low temperature cofirable ceramics

Energy Technology Data Exchange (ETDEWEB)

Fu, S -L; Hsi, C -S; Chen, L -S; Lin, W K [Kaoshiung Polytechnic Institute Ta-Hsu, Kaoshiung (China)

1998-12-31

Low Temperature Cofired Ceramics (LTCC) is a relative new thick film process and has many engineering and manufacturing advantages over both the sequential thick film process and high temperature cofired ceramic modules. Because of low firing temperature, low sheet resistance metal conductors, commercial thick film resistors, and thick film capacitors can be buried in or printed on the substrates. A 3-D multilayer ceramic substrate can be prepared via laminating and co-firing process. The packing density of the LTCC substrates can be increased by this 3-D packing technology. At Kaohsiung Polytechnic Institute (KPI), a LTCC substrate system has been developed for high density packaging applications, which had buried surface capacitors and resistors. The developed cordierite-glass ceramic substrate, which has similar thermal expansion as silicon chip, is a promising material for microelectronic packaging. When the substrates were sintered at temperatures between 850-900 degree centigrade, a relative density higher than 96 % can be obtained. The substrate had a dielectric constant between 5.5 and 6.5. Ruthenium-based resistor pastes were used for resistors purposes. The resistors fabricated in/on the LTCC substrates were strongly depended on the microstructures developed in the resistor films. Surface resistors were laser trimmed in order to obtain specific values for the resistors. Material with composition Pb(Fe{sub 2/3}W{sub 1/3}){sub x}(Fe{sub l/2}Nb{sub l/2}){sub y}Ti{sub 2}O{sub 3} was used as dielectric material of the capacitor in the substrate. The material can be sintered at temperatures between 850-930 degree centigrade, and has dielectric constant as high as 26000. After cofiring, good adhesion between dielectric and substrate layers was obtained. Combing the buried resistors and capacitors together with the lamination of LTCC layer, a 3-dimensional multilayered ceramic package was fabricated. (author)

Panel report on high temperature ceramics

Energy Technology Data Exchange (ETDEWEB)

Nolet, T C [ed.

1979-01-01

Fundamental research is reported concerning high temperature ceramics for application in turbines, engines, batteries, gasifiers, MHD, fuel cells, heat exchangers, and hot wall combustors. Ceramics microstructure and behavior are included. (FS)

Study on the improvement of high temperature mechanical properties of carbon fiber reinforced ceramics composites through texture and interface controls; Tanso sen`i kyoka ceramics fukugo zairyo no soshiki kaimen seigyo ni yoru koon rikigaku tokusei kaizen ni kansuru kenkyu

Energy Technology Data Exchange (ETDEWEB)

NONE

1996-03-01

To improve the tenacity and reliability of ceramics, the fiber reinforced ceramics composites compounding high strength long fibers and ceramics have been investigated. In this study, carbon fibers were selected as reinforcement fibers. The hexagonal boron nitride (hBN) was selected as a matrix having the plastic deformation performance. To intend to control the composition of the fiber/matrix interface, composites were created by adding polysilazane which was an organic Si (Si3N4) source. Relationships between the condition of interface of each phase and the high temperature mechanical properties were examined by changing the fabrication condition, to grasp the technical problems, such as the optimization of fabrication condition. Knowledge on the fabrication of long fiber reinforced ceramics composites was obtained including the arbitrary control technology of interface consistency of ceramics composites for super high temperature structures. The carbon fiber reinforced hBN composites developed in this study have excellent strength up to 1,500 centigrade and fracture energy, and they are new prospective materials as well as C/C composites. 4 refs., 37 figs., 13 tabs.

An investigation of high-temperature irradiation test program of new ceramic materials

International Nuclear Information System (INIS)

Ishino, Shiori; Terai, Takayuki; Oku, Tatsuo

1999-08-01

The Japan Atomic Energy Research Institute entrusted the Atomic Energy Society of Japan with an investigation into the trend of irradiation processing/damage research on new ceramic materials. The present report describes the result of the investigation, which was aimed at effective execution of irradiation programs using the High Temperature Engineering Test Reactor (HTTR) by examining preferential research subjects and their concrete research methods. Objects of the investigation were currently on-going preliminary tests of functional materials (high-temperature oxide superconductor and high-temperature semiconductor) and structural materials (carbon/carbon and SiC/SiC composite materials), together with newly proposed subjects of, e.g., radiation effects on ceramics-coated materials and super-plastic ceramic materials as well as microscopic computer simulation of deformation and fracture of ceramics. These works have revealed 1) the background of each research subject, 2) its objective and significance from viewpoints of science and engineering, 3) research methodology in stages from preliminary tests to real HTTR irradiation, and 4) concrete HTTR-irradiation methods which include main specifications of test specimens, irradiation facilities and post-irradiation examination facilities and apparatuses. The present efforts have constructed the important fundamentals in the new ceramic materials field for further planning and execution of the innovative basic research on high-temperature engineering. (author)

Composite metal-ceramic material for high temperature energy conversion applications

NARCIS (Netherlands)

Wolff, L.R.

1988-01-01

At Eindhoven Universitu of technology a composite metal-ceramic material is being developed. It will serve as a protective confinement for a combustion heated Thermionic Energy Converter (TEC). This protective confinement of 'hot shell' consists of a composite W-TiN-SiC layer structure. The outer

High temperature strengthening of zirconium-toughened ceramics

International Nuclear Information System (INIS)

Claussen, N.

1986-01-01

Transformation-toughened (i.e. ZrO/sub 2/-toughened) ceramics represent a new class of high performance ceramics with spectacular strength properties at low and intermediate temperatures. However, at temperatures above about 700 0 C, most of these tough oxide-base ceramics can no longer be used as load-bearing engineering parts because of characteristic deficiencies. The aim of the present paper is to provide and discuss microstructural design strategies which may enable ZrO/sub 2/-toughened ceramics to be applied at higher temperatures. From the various strategies suggested, three appear to show good prospects, namely (a) the prevention of glassy intergranular films, (b) the addition of hard high modulus particles and (c) whikser or fibre reinforcement. Experimental approaches are presented from some ZrO/sub 2/-toughened ceramics, elg. tetragonal ZrO/sub 2/ polycrystals and ZrO/sub 2/-toughened cordierite, spinel and mullite

Ultra low and negative expansion glass–ceramic materials ...

Indian Academy of Sciences (India)

Ultra low and negative expansion glass–ceramic materials have been obtained from pyrophyllite and blast furnace slag. The batch composition was modified with the addition of lithium carbonate, hydrated alumina, boric acid and nucleating agent (titania). The batch was melted at 1400°C followed by casting in the form of ...

Systematic approach to preparing ceramic-glass composites with high translucency for dental restorations.

Science.gov (United States)

Yoshimura, Humberto N; Chimanski, Afonso; Cesar, Paulo F

2015-10-01

Ceramic composites are promising materials for dental restorations. However, it is difficult to prepare highly translucent composites due to the light scattering that occurs in multiphase ceramics. The objective of this work was to verify the effectiveness of a systematic approach in designing specific glass compositions with target properties in order to prepare glass infiltrated ceramic composites with high translucency. First it was necessary to calculate from literature data the viscosity of glass at the infiltration temperature using the SciGlass software. Then, a glass composition was designed for targeted viscosity and refractive index. The glass of the system SiO2-B2O3-Al2O3-La2O3-TiO2 prepared by melting the oxide raw materials was spontaneously infiltrated into porous alumina preforms at 1200°C. The optical properties were evaluated using a refractometer and a spectrophotometer. The absorption and scattering coefficients were calculated using the Kubelka-Munk model. The light transmittance of prepared composite was significantly higher than a commercial ceramic-glass composite, due to the matching of glass and preform refractive indexes which decreased the scattering, and also to the decrease in absorption coefficient. The proposed systematic approach was efficient for development of glass infiltrated ceramic composites with high translucency, which benefits include the better aesthetic performance of the final prosthesis. Copyright © 2015 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

Fiscal 1997 survey report. Subtask 8 (hydrogen utilization worldwide clean energy system technology) (WE-NET) (R and D of hydrogen combustion turbines/development of ultra-high temperature materials); 1997 nendo seika hokokusho. Suiso riyo kokusai clean energy system gijutsu (WE-NET) subtask 8 suiso nensho turbine kenkyu kaihatsu chokoon zairyo no kaihatsu

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-03-01

For the application to hydrogen combustion turbines, the R and D were continued of heat resistant alloys, ceramic composite materials, and carbonaceous composite materials. In the development of highly efficient super alloy single crystal materials, as to the single crystal alloy (Ni-5.3Al-0.5Ti-6.0Mo-4.8W-6.0Re) and an alloy made by adding 0.15%Si to the above alloy and an alloy made by adding 2.0%Hf to the above alloy, data on high temperature tensile property and creep rupture property were obtained, and it was confirmed that Hf added alloys were excellent in strength. Relating to the development of fiber reinforced ceramics, materials for trial fabrication were fabricated by the CVI method using SiC fiber, and the evaluation test was conducted to obtain the basic data. Besides, the following were carried out: study of coating for heat resistant alloy cooled blades, development of ceramic composite materials, development of ceramic multi-structure materials and analysis of fracture behaviors under the ultra-high composite environment, development of 3D fiber reinforced composite materials, development of technology to evaluate basic properties of ultra-high temperature materials, etc. 46 refs., 217 figs., 43 tabs.

Diffusion barrier coatings for high temperature corrosion resistance of advanced carbon/carbon composites

International Nuclear Information System (INIS)

Singh Raman, K.S.

2000-01-01

Carbon possesses an excellent combination of mechanical and thermal properties, viz., excellent creep resistance at temperatures up to 2400 deg C in non-oxidizing environment and a low thermal expansion coefficient. These properties make carbon a potential material for very high temperature applications. However, the use of carbon materials at high temperatures is considerably restricted due to their extremely poor oxidation resistance at temperatures above 400 deg C. The obvious choice for improving high temperature oxidation resistance of such materials is a suitable diffusion barrier coating. This paper presents an overview of recent developments in advanced diffusion- and thermal-barrier coatings for ceramic composites, with particular reference to C/C composites. The paper discusses the development of multiphase and multi-component ceramic coatings, and recent investigations on the oxidation resistance of the coated C/C composites. The paper also discusses the cases of innovative engineering solutions for traditional problems with the ceramic coatings, and the scope of intelligent processing in developing coatings for the C/C composites. Copyright (2000) AD-TECH - International Foundation for the Advancement of Technology Ltd

Advanced ceramic composite for high energy resistors. Characterization of electrical and physical properties

International Nuclear Information System (INIS)

Farrokh, Fattahi; Navid, Tagizadegan; Naser, Tabatabaei

2005-01-01

Full text : There is a need to characterize and apply advanced materials to improve the performance of components used in pulse power systems. One area for innovation is the use of bulk electrically conductive ceramics for non-inductive, high energy and high power electrical resistors. Standard Ceramics, Inc. has developed a unique silicon carbide structural ceramic composite which exhibits electrical conductivity. The new conductive bulk ceramic material has a controlled microstructure, which results an improved homogeneity, making the material suitable for use as a non-inductive, high energy resistor. The new material has higher density, highee peak of temperature limit and greater physical strength compared with bulk ceramics currently used for pulsed power resistors. This paper describes characterization of the material's physical and electrical properties and relates them to improvements in low-power density, as compared to existing components would be expected and derived from specific properties such as good thermal conductivity, high strength, thermal shock resistance and high temperature capability. The bulk resistor approach that weas proposed offers high reliability through better mechanical properties and simplicity of construction

Development of high temperature resistant ceramic matrix composites based on SiC- and novel SiBNC-fibres

International Nuclear Information System (INIS)

Daenicke, Enrico

2014-01-01

Novel ceramic fibres in the quaternary system Si-B-C-N exhibit excellent high temperature stability and creep resistance. In th is work it was investigated, to what extent these outstanding properties of SiBNC-fibres can be transferred into ceramic matrix composites (CMC) in comparison to commercial silicon carbide (SiC) fibres. For the CMC development the liquid silicon infiltration (LSI) as well as the polymer infiltration and pyrolysis process (PIP) was applied. Extensive correlations between fibre properties, fibre coating (without, pyrolytic carbon, lanthanum phosphate), process parameters of the CMC manufacturing method and the mechanical and microstructural properties of the CMC before and after exposure to air could be established. Hence, the potential of novel CMCs can be assessed and application fields can be derived.

Celsian Glass-Ceramic Matrix Composites

Science.gov (United States)

Bansal, Narottam P.; Dicarlo, James A.

1996-01-01

Glass-ceramic matrix reinforced fiber composite materials developed for use in low dielectric applications, such as radomes. Materials strong and tough, exhibit low dielectric properties, and endure high temperatures.

Ceramic matrix and resin matrix composites - A comparison

Science.gov (United States)

Hurwitz, Frances I.

1987-01-01

The underlying theory of continuous fiber reinforcement of ceramic matrix and resin matrix composites, their fabrication, microstructure, physical and mechanical properties are contrasted. The growing use of organometallic polymers as precursors to ceramic matrices is discussed as a means of providing low temperature processing capability without the fiber degradation encountered with more conventional ceramic processing techniques. Examples of ceramic matrix composites derived from particulate-filled, high char yield polymers and silsesquioxane precursors are provided.

Ceramic matrix and resin matrix composites: A comparison

Science.gov (United States)

Hurwitz, Frances I.

1987-01-01

The underlying theory of continuous fiber reinforcement of ceramic matrix and resin matrix composites, their fabrication, microstructure, physical and mechanical properties are contrasted. The growing use of organometallic polymers as precursors to ceramic matrices is discussed as a means of providing low temperature processing capability without the fiber degradation encountered with more conventional ceramic processing techniques. Examples of ceramic matrix composites derived from particulate-filled, high char yield polymers and silsesquioxane precursors are provided.

Soluble and meltable hyperbranched polyborosilazanes toward high-temperature stable SiBCN ceramics.

Science.gov (United States)

Kong, Jie; Wang, Minjun; Zou, Jianhua; An, Linan

2015-04-01

High-temperature stable siliconborocarbonitride (SiBCN) ceramics produced from single-source preceramic polymers have received increased attention in the last two decades. In this contribution, soluble and meltable polyborosilazanes with hyperbranched topology (hb-PBSZ) were synthesized via a convenient solvent-free, catalyst-free and one-pot A2 + B6 strategy, an aminolysis reaction of the A2 monomer of dichloromethylsilane and the B6 monomer of tris(dichloromethylsilylethyl)borane in the presence of hexamethyldisilazane. The amine transition reaction between the intermediates of dichlorotetramethyldisilazane and tri(trimethylsilylmethylchlorosilylethyl)borane led to the formation of dendritic units of aminedialkylborons rather than trialkylborons. The cross-linked hb-PBSZ precursors exhibited a ceramic yield higher 80%. The resultant SiBCN ceramics with a boron atomic composition of 6.0-8.5% and a representative formula of Si1B(0.19)C(1.21)N(0.39)O(0.08) showed high-temperature stability and retained their amorphous structure up to 1600 °C. These hyperbranched polyborosilazanes with soluble and meltable characteristics provide a new perspective for the design of preceramic polymers possessing advantages for high-temperature stable polymer-derived ceramics with complex structures/shapes.

Processing and characterization of ceramic superconductor/polymer composites

International Nuclear Information System (INIS)

Kander, R.G.; Namboodri, S.L.

1993-01-01

One way to more easily process a brittle high-temperature ceramic superconductor into a useful structure is to combine it with a polymer to form a composite material. Processing of polymer-based composites into complex shapes is well established and relatively easy when compared with traditional ceramic processing unit operations. In addition, incorporating a ceramic superconductor into a polymer matrix can improve mechanical performance as compared with a monolithic ceramic. Finally, because ceramic superconductors are susceptible to attack by moisture, a polymer-based composite structure can also provide protection from deleterious environmental effects. This paper focuses on the processing and subsequent characterization of ceramic superconductor/polymer composites designed primarily for electromagnetic shielding and diamagnetic applications. YBa 2 Cu 3 O 7-x [YBCO] ceramic superconductor is combined with poly(methyl methacrylate) [PMMA] to form novel composite structures. Composite structures have been molded with both a discontinuous superconducting phase (i.e., ceramic particulate reinforced polymers) and with a continuous superconducting phase (i.e., polymer infiltrated porous ceramics). Characterization of these composite structures includes the determination of diamagnetic strength, electromagnetic shielding effectiveness, mechanical performance, and environmental resistance. The goal of this program is to produce a composite structure with increased mechanical integrity and environmental resistance at liquid nitrogen temperatures without compromising the electromagnetic shielding and diamagnetic properties of the superconducting phase. Composites structures of this type are potentially useful in numerous magnetic applications including electromagnetic shielding, magnetic sensors, energy storage, magnetic levitation, and motor windings

Advanced ceramic composite for high energy resistors. Characterization of electrical and physical properties

International Nuclear Information System (INIS)

Farrokh, Fattahi; Navid, Tagizadegan; Naser, Tabatabaei; Ahmad, Rashtehizadeh

2005-01-01

There is a need to characterize and apply advanced materials to improve the performance of components used in pulse power systems. One area of innovation is the use of bulk electrically conductive ceramics for non-inductive, high energy and high power electrical resistors. Standard Ceramics Inc. has developed a unique silicon carbide structural ceramic composite which exhibits electrical conductivity. The new conductive bulk ceramic material has a controlled microstructure, which results in improved homogeneity, making the material suitable for use as a non-inductive high energy resistor. This paper describes characterization of the material's physical and electrical properties and relates them to improvements in low-inductance, high temperature, high power density and high energy density resistors. The bulk resistor approach offers high reliability through better mechanical properties and simplicity of construction

Grain Oriented Perovskite Layer Structure Ceramics for High-Temperature Piezoelectric Applications

Science.gov (United States)

Fuierer, Paul Anton

The perovskite layer structure (PLS) compounds have the general formula (A^{2+}) _2(B^{5+})_2 O_7, or (A^ {3+})_2(B^{4+ })_2O_7, and crystallize in a very anisotropic layered structure consisting of parallel slabs made up of perovskite units. Several of these compounds possess the highest Curie temperatures (T_{rm c} ) of any known ferroelectrics. Two examples are Sr_2Nb_2O _7 with T_{rm c} of 1342^circC, and La_2Ti_2O _7 with T_{rm c} of 1500^circC. This thesis is an investigation of PLS ceramics and their feasibility as a high temperature transducer material. Piezoelectricity in single crystals has been measured, but the containerless float zone apparatus necessary to grow high quality crystals of these refractory compounds is expensive and limited to a small number of research groups. Previous attempts to pole polycrystalline Sr_2Nb _2O_7 have failed, and to this point piezoelectricity has been absent. The initiative taken in this research was to investigate PLS ceramics by way of composition and processing schemes such that polycrystalline bodies could be electrically poled. The ultimate objective then was to demonstrate piezoelectricity in PLS ceramics, especially at high temperatures. Donor-doping of both La_2Ti _2O_7 and Sr_2Nb_2O _7 was found to increase volume resistivities at elevated temperatures, an important parameter to consider during the poling process. Sr_2Ta _2O_7 (T _{rm c} = -107 ^circC) was used to make solid solution compositions with moderately high Curie temperatures, of about 850^circC, and lower coercive fields. A hot-forging technique was employed to produce ceramics with high density (>99% of theoretical) and high degree of grain orientation (>90%). Texturing was characterized by x-ray diffraction and microscopy. Considerable anisotropy was observed in physical and electrical properties, including thermal expansion, resistivity, dielectric constant, and polarization. The direction perpendicular to the forging axis proved to be the

Microstructure of Matrix in UHTC Composites

Science.gov (United States)

Johnson, Sylvia; Stackpoole, Margaret; Gusman, Michael I.; Chavez-Garia Jose; Doxtad, Evan

2011-01-01

Approaches to controlling the microstructure of Ultra High Temperature Ceramics (UHTCs) are described.. One matrix material has been infiltrated into carbon weaves to make composite materials. The microstructure of these composites is described.

Facile and scalable fabrication of polymer-ceramic composite electrolyte with high ceramic loadings

Science.gov (United States)

Pandian, Amaresh Samuthira; Chen, X. Chelsea; Chen, Jihua; Lokitz, Bradley S.; Ruther, Rose E.; Yang, Guang; Lou, Kun; Nanda, Jagjit; Delnick, Frank M.; Dudney, Nancy J.

2018-06-01

Solid state electrolytes are a promising alternative to flammable liquid electrolytes for high-energy lithium battery applications. In this work polymer-ceramic composite electrolyte membrane with high ceramic loading (greater than 60 vol%) is fabricated using a model polymer electrolyte poly(ethylene oxide) + lithium trifluoromethane sulfonate and a lithium-conducting ceramic powder. The effects of processing methods, choice of plasticizer and varying composition on ionic conductivity of the composite electrolyte are thoroughly investigated. The physical, structural and thermal properties of the composites are exhaustively characterized. We demonstrate that aqueous spray coating followed by hot pressing is a scalable and inexpensive technique to obtain composite membranes that are amazingly dense and uniform. The ionic conductivity of composites fabricated using this protocol is at least one order of magnitude higher than those made by dry milling and solution casting. The introduction of tetraethylene glycol dimethyl ether further increases the ionic conductivity. The composite electrolyte's interfacial compatibility with metallic lithium and good cyclability is verified by constructing lithium symmetrical cells. A remarkable Li+ transference number of 0.79 is discovered for the composite electrolyte.

A novel highly porous ceramic foam with efficient thermal insulation and high temperature resistance properties fabricated by gel-casting process

Science.gov (United States)

Yu, Jiahong; Wang, Guixiang; Tang, Di; Qiu, Ya; Sun, Nali; Liu, Wenqiao

2018-01-01

The design of super thermal insulation and high-temperature resistant materials for high temperature furnaces is crucial due to the energy crisis and the huge wasting. Although it is told that numerous studies have been reported about various of thermal insulation materials prepared by different methods, the applications of yttria-stabilized zirconia (YSZ) ceramic foams fabricated through tert-butyl alcohol (TBA)-based gel-casting process in bulk thermal isolators were barely to seen. In this paper, highly porous yttria-stabilized zirconia (YSZ) ceramic foams were fabricated by a novel gel-casting method using tert-butyl alcohol (TBA) as solvent and pore-forming agent. Different raw material ratio, sintering temperature and soaking time were all investigated to achieve optimal thermal insulation and mechanical properties. We can conclude that porosity drops gradually while compressive strength increases significantly with the rising temperature from 1000-1500°C. With prolonged soaking time, there is no obvious change in porosity but compressive strength increases gradually. All specimens have uniformly distributed pores with average size of 0.5-2μm and show good structural stability at high temperature. The final obtained ceramic foams displayed an outstanding ultra-low thermal conductivity property with only 200.6 °C in cold surface while the hot side was 1000 °C (hold 60 min to keep thermal balance before testing) at the thickness of 10 mm.

NOVEL CERAMIC MEMBRANE FOR HIGH TEMPERATURE CARBON DIOXIDE SEPARATION; SEMIANNUAL

International Nuclear Information System (INIS)

Jerry Y.S. Lin; Jun-ichi Ida

2001-01-01

This project is aimed at demonstrating technical feasibility for a lithium zirconate based dense ceramic membrane for separation of carbon dioxide from flue gas at high temperature. The research work conducted in this reporting period was focused on several fundamental issues of lithium zirconate important to the development of the dense inorganic membrane. These fundamental issues include material synthesis of lithium zirconate, phases and microstructure of lithium zirconate and structure change of lithium zirconate during sorption/desorption process. The results show difficulty to prepare the dense ceramic membrane from pure lithium zirconate, but indicate a possibility to prepare the dense inorganic membrane for carbon dioxide separation from a composite lithium zirconate

Molybdenum sealing glass-ceramic composition

International Nuclear Information System (INIS)

Eagan, R.J.

1976-01-01

A glass-ceramic composition is described having low hydrogen and helium permeability properties, along with high fracture strength, and a thermal coefficient of expansion similar to that of molybdenum. The composition is adaptable for hermetically sealing to molybdenum at temperatures between 900 and about 950 0 C to form a hermetically sealed insulator body

Processing and Material Characterization of Continuous Basalt Fiber Reinforced Ceramic Matrix Composites Using Polymer Derived Ceramics.

Science.gov (United States)

Cox, Sarah B.

2014-01-01

The need for high performance vehicles in the aerospace industry requires materials which can withstand high loads and high temperatures. New developments in launch pads and infrastructure must also be made to handle this intense environment with lightweight, reusable, structural materials. By using more functional materials, better performance can be seen in the launch environment, and launch vehicle designs which have not been previously used can be considered. The development of high temperature structural composite materials has been very limited due to the high cost of the materials and the processing needed. Polymer matrix composites can be used for temperatures up to 260C. Ceramics can take much higher temperatures, but they are difficult to produce and form in bulk volumes. Polymer Derived Ceramics (PDCs) begin as a polymer matrix, allowing a shape to be formed and cured and then to be pyrolized in order to obtain a ceramic with the associated thermal and mechanical properties. The use of basalt in structural and high temperature applications has been under development for over 50 years, yet there has been little published research on the incorporation of basalt fibers as a reinforcement in the composites. In this study, continuous basalt fiber reinforced PDCs have been fabricated and tested for the applicability of this composite system as a high temperature structural composite material. The oxyacetylene torch testing and three point bend testing have been performed on test panels and the test results are presented.

Experimental study on thermophysical properties of C/C composites at high temperature

Institute of Scientific and Technical Information of China (English)

ZHANG Wei; YI Fa-jun; HAN Jie-cai; MENG Song-he

2006-01-01

The coefficient of thermal expansion, thermal diffusivity and specific heat of C/C composites from room temperature to ultra high temperature were experimentally investigated. Thermal conductivity and thermal stress resistance of the composites were therefore computed based on experimental results. The results show that the composite has a very low thermal expansion coefficient. Thermal diffusivity decreases exponentially with temperature increase. The specific heat increases linearly as the temperature rises, and the variation trend of thermal conductivity is similar to that of thermal diffusivity. The thermal stress coefficient of C/C composite has little change with temperature variation, and thermal stress resistance of the composite at high temperature is stable.

Multiscale Modeling of Ultra High Temperature Ceramics (UHTC) ZrB2 and HfB2: Application to Lattice Thermal Conductivity

Science.gov (United States)

Lawson, John W.; Daw, Murray S.; Squire, Thomas H.; Bauschlicher, Charles W.

2012-01-01

We are developing a multiscale framework in computational modeling for the ultra high temperature ceramics (UHTC) ZrB2 and HfB2. These materials are characterized by high melting point, good strength, and reasonable oxidation resistance. They are candidate materials for a number of applications in extreme environments including sharp leading edges of hypersonic aircraft. In particular, we used a combination of ab initio methods, atomistic simulations and continuum computations to obtain insights into fundamental properties of these materials. Ab initio methods were used to compute basic structural, mechanical and thermal properties. From these results, a database was constructed to fit a Tersoff style interatomic potential suitable for atomistic simulations. These potentials were used to evaluate the lattice thermal conductivity of single crystals and the thermal resistance of simple grain boundaries. Finite element method (FEM) computations using atomistic results as inputs were performed with meshes constructed on SEM images thereby modeling the realistic microstructure. These continuum computations showed the reduction in thermal conductivity due to the grain boundary network.

Compositionally Graded Multilayer Ceramic Capacitors.

Science.gov (United States)

Song, Hyun-Cheol; Zhou, Jie E; Maurya, Deepam; Yan, Yongke; Wang, Yu U; Priya, Shashank

2017-09-27

Multilayer ceramic capacitors (MLCC) are widely used in consumer electronics. Here, we provide a transformative method for achieving high dielectric response and tunability over a wide temperature range through design of compositionally graded multilayer (CGML) architecture. Compositionally graded MLCCs were found to exhibit enhanced dielectric tunability (70%) along with small dielectric losses (filters and power converters.

High temperature properties and processes in ceramics: thermomigration

International Nuclear Information System (INIS)

1978-01-01

The focus of this program is on the effects of large temperature gradients on the transport processes, the defect structure and resulting physical properties of ceramics. In particular, the transport of ions due to thermal gradients is one of the least understood phenomenon in materials science and is presumably based on fundamental understanding of thermodynamics, atomistic kinetic processes, and structure-property relationships. The purpose of this research is to systematically consider each of the elements of atomic transport due to driving forces other than composition gradients in a model ceramic system

A Delay Time Measurement of ULTRAS (Ultra-high Temperature Ultrasonic Response Analysis System) for a High Temperature Experiment

International Nuclear Information System (INIS)

Koo, Kil Mo; Kim, Sang Baik

2010-01-01

The temperature measurement of very high temperature core melt is of importance in a high temperature as the molten pool experiment in which gap formation between core melt and the reactor lower head, and the effect of the gap on thermal behavior are to be measured. The existing temperature measurement techniques have some problems, which the thermocouple, one of the contact methods, is restricted to under 2000 .deg. C, and the infrared thermometry, one of the non-contact methods, is unable to measure an internal temperature and very sensitive to the interference from reacted gases. In order to solve these problems, the delay time technique of ultrasonic wavelets due to high temperature has two sorts of stage. As a first stage, a delay time measurement of ULTRAS (Ultra-high Temperature Ultrasonic Response Analysis System) is suggested. As a second stage, a molten material temperature was measured up to 2300 .deg. C. Also, the optimization design of the UTS (ultrasonic temperature sensor) with persistence at the high temperature was suggested in this paper. And the utilization of the theory suggested in this paper and the efficiency of the developed system are performed by special equipment and some experiments supported by KRISS (Korea Research Institute of Standard and Science)

Thermally Stable and Electrically Conductive, Vertically Aligned Carbon Nanotube/Silicon Infiltrated Composite Structures for High-Temperature Electrodes.

Science.gov (United States)

Zou, Qi Ming; Deng, Lei Min; Li, Da Wei; Zhou, Yun Shen; Golgir, Hossein Rabiee; Keramatnejad, Kamran; Fan, Li Sha; Jiang, Lan; Silvain, Jean-Francois; Lu, Yong Feng

2017-10-25

Traditional ceramic-based, high-temperature electrode materials (e.g., lanthanum chromate) are severely limited due to their conditional electrical conductivity and poor stability under harsh circumstances. Advanced composite structures based on vertically aligned carbon nanotubes (VACNTs) and high-temperature ceramics are expected to address this grand challenge, in which ceramic serves as a shielding layer protecting the VACNTs from the oxidation and erosive environment, while the VACNTs work as a conductor. However, it is still a great challenge to fabricate VACNT/ceramic composite structures due to the limited diffusion of ceramics inside the VACNT arrays. In this work, we report on the controllable fabrication of infiltrated (and noninfiltrated) VACNT/silicon composite structures via thermal chemical vapor deposition (CVD) [and laser-assisted CVD]. In laser-assisted CVD, low-crystalline silicon (Si) was quickly deposited at the VACNT subsurfaces/surfaces followed by the formation of high-crystalline Si layers, thus resulting in noninfiltrated composite structures. Unlike laser-assisted CVD, thermal CVD activated the precursors inside and outside the VACNTs simultaneously, which realized uniform infiltrated VACNT/Si composite structures. The growth mechanisms for infiltrated and noninfiltrated VACNT/ceramic composites, which we attributed to the different temperature distributions and gas diffusion mechanism in VACNTs, were investigated. More importantly, the as-farbicated composite structures exhibited excellent multifunctional properties, such as excellent antioxidative ability (up to 1100 °C), high thermal stability (up to 1400 °C), good high velocity hot gas erosion resistance, and good electrical conductivity (∼8.95 Sm -1 at 823 K). The work presented here brings a simple, new approach to the fabrication of advanced composite structures for hot electrode applications.

High field dielectric properties of anisotropic polymer-ceramic composites

International Nuclear Information System (INIS)

Tomer, V.; Randall, C. A.

2008-01-01

Using dielectrophoretic assembly, we create anisotropic composites of BaTiO 3 particles in a silicone elastomer thermoset polymer. We study a variety of electrical properties in these composites, i.e., permittivity, dielectric breakdown, and energy density as function of ceramic volume fraction and connectivity. The recoverable energy density of these electric-field-structured composites is found to be highly dependent on the anisotropy present in the system. Our results indicate that x-y-aligned composites exhibit higher breakdown strengths along with large recoverable energy densities when compared to 0-3 composites. This demonstrates that engineered anisotropy can be employed to control dielectric breakdown strengths and nonlinear conduction at high fields in heterogeneous systems. Consequently, manipulation of anisotropy in high-field dielectric properties can be exploited for the development of high energy density polymer-ceramic systems

Proceedings of the national symposium on materials and processing: functional glass/glass-ceramics, advanced ceramics and high temperature materials

International Nuclear Information System (INIS)

Ghosh, A.; Sahu, A.K.; Viswanadham, C.S.; Ramanathan, S.; Hubli, R.C.; Kothiyal, G.P.

2012-10-01

With the development of materials science it is becoming increasingly important to process some novel materials in the area of glass, advanced ceramics and high temperature metals/alloys, which play an important role in the realization of many new technologies. Such applications demand materials with tailored specifications. Glasses and glass-ceramics find exotic applications in areas like radioactive waste storage, optical communication, zero thermal expansion coefficient telescopic mirrors, human safety gadgets (radiation resistance windows, bullet proof apparels, heat resistance components etc), biomedical (implants, hyperthermia treatment, bone cement, bone grafting etc). Advanced ceramic materials have been beneficial in biomedical applications due to their strength, biocompatibility and wear resistance. Non-oxide ceramics such as carbides, borides, silicides, their composites, refractory metals and alloys are useful as structural and control rod components in high temperature fission/ fusion reactors. Over the years a number of novel processing techniques like selective laser melting, microwave heating, nano-ceramic processing etc have emerged. A detailed understanding of the various aspects of synthesis, processing and characterization of these materials provides the base for development of novel technologies for different applications. Keeping this in mind and realizing the need for taking stock of such developments a National Symposium on Materials and Processing -2012 (MAP-2012) was planned. The topics covered in the symposium are ceramics, glass/glass-ceramics and metals and materials. Papers relevant to INIS are indexed separately

Dense high temperature ceramic oxide superconductors

Science.gov (United States)

Landingham, Richard L.

1993-01-01

Dense superconducting ceramic oxide articles of manufacture and methods for producing these articles are described. Generally these articles are produced by first processing these superconducting oxides by ceramic processing techniques to optimize materials properties, followed by reestablishing the superconducting state in a desired portion of the ceramic oxide composite.

A flexible, robust and antifouling asymmetric membrane based on ultra-long ceramic/polymeric fibers for high-efficiency separation of oil/water emulsions.

Science.gov (United States)

Wang, Kui; Yiming, Wubulikasimu; Saththasivam, Jayaprakash; Liu, Zhaoyang

2017-07-06

Polymeric and ceramic asymmetric membranes have dominated commercial membranes for water treatment. However, polymeric membranes are prone to becoming fouled, while ceramic membranes are mechanically fragile. Here, we report a novel concept to develop asymmetric membranes based on ultra-long ceramic/polymeric fibers, with the combined merits of good mechanical stability, excellent fouling resistance and high oil/water selectivity, in order to meet the stringent requirements for practical oil/water separation. The ultra-long dimensions of ceramic nanofibers/polymeric microfibers endow this novel membrane with mechanical flexibility and robustness, due to the integrated and intertwined structure. This membrane is capable of separating oil/water emulsions with high oil-separation efficiency (99.9%), thanks to its nanoporous selective layer made of ceramic nanofibers. Further, this membrane also displays superior antifouling properties due to its underwater superoleophobicity and ultra-low oil adhesion of the ceramic-based selective layer. This membrane exhibits high water permeation flux (6.8 × 10 4 L m -2 h -1 bar -1 ) at low operation pressures, which is attributed to its 3-dimensional (3D) interconnected fiber-based structure throughout the membrane. In addition, the facile fabrication process and inexpensive materials required for this membrane suggest its significant potential for industrial applications.

Structure recognition from high resolution images of ceramic composites

Energy Technology Data Exchange (ETDEWEB)

Ushizima, Daniela; Perciano, Talita; Krishnan, Harinarayan; Loring, Burlen; Bale, Hrishikesh; Parkinson, Dilworth; Sethian, James

2015-01-05

Fibers provide exceptional strength-to-weight ratio capabilities when woven into ceramic composites, transforming them into materials with exceptional resistance to high temperature, and high strength combined with improved fracture toughness. Microcracks are inevitable when the material is under strain, which can be imaged using synchrotron X-ray computed micro-tomography (mu-CT) for assessment of material mechanical toughness variation. An important part of this analysis is to recognize fibrillar features. This paper presents algorithms for detecting and quantifying composite cracks and fiber breaks from high-resolution image stacks. First, we propose recognition algorithms to identify the different structures of the composite, including matrix cracks and fibers breaks. Second, we introduce our package F3D for fast filtering of large 3D imagery, implemented in OpenCL to take advantage of graphic cards. Results show that our algorithms automatically identify micro-damage and that the GPU-based implementation introduced here takes minutes, being 17x faster than similar tools on a typical image file.

High temperature fracture and fatigue of ceramics. Annual technical progress report No. 6, August 15, 1994--August 14, 1995

Energy Technology Data Exchange (ETDEWEB)

Cox, B.

1996-04-01

This report covers work done in the first year of our new contract {open_quotes}High Temperature Fracture and Fatigue of Ceramics,{close_quotes} which commenced in August, 1995 as a follow-on from our prior contract {open_quotes}Mechanisms of Mechanical Fatigue in Ceramics.{close_quotes} Our activities have consisted mainly of studies of the failure of fibrous ceramic matrix composites (CMCs) at high temperature; with a little fundamental work on the role of stress redistribution in the statistics of fracture and cracking in the presence of viscous fluids.

Ceramic composites by chemical vapor infiltration

International Nuclear Information System (INIS)

Stinton, D.P.

1987-01-01

Composites consisting of silicon carbide matrices reinforced with continuous ceramic fibers are being developed for high-temperature structural applications. Chemical vapor deposition (CVD) techniques are very effective in fabricating composites with high strengths and exceptional fracture toughness. Mechanical properties of infiltrated composites are controlled by the strength of the interfacial bond between the fibers and matrix. This paper describes two CVD techniques and reviews the models being developed to better understand and control the infiltration process

Assessment of ceramic composites for MMW space nuclear power systems

International Nuclear Information System (INIS)

Besmann, T.M.

1987-01-01

Proposed multimegawatt nuclear power systems which operate at high temperatures, high levels of stress, and in hostile environments, including corrosive working fluids, have created interest in the use of ceramic composites as structural materials. This report assesses the applicability of several ceramic composites in both Brayton and Rankine cycle power systems. This assessment considers an equilibrium thermodynamic analysis and also a nonequilibrium assessment. (FI)

Fabrication and characterizations of high-Tc superconducting ceramic/polymer 0--3 composites

International Nuclear Information System (INIS)

Du, J.; Unsworth, J.

1994-01-01

High-T c superconducting ceramic YBa 2 Cu 3 O 7-x /thermosetting plastic 0--3 composites were fabricated. The structure, physical property, magnetic susceptibility, levitation, and mechanical strength of the composites were accessed. The influence of filler content on these properties was also studied. Although the 0--3 composites lack an electrical superconducting path through materials, the intrinsic diamagnetic properties were preserved. The magnetic superconducting transition temperature was not degraded. The values of magnetic susceptibility and levitation force for the composites were basically proportional to the actual volume fraction of superconducting filler. These new composite materials are most suitable for the applications in levitating vehicles and mechanical bearings

The chemical composition and compression strengths of refractory ceramics, tested for 3 curing temperatures

International Nuclear Information System (INIS)

Wan Khairuddin bin Wan Ali

1994-01-01

An investigation was carried out to determine and compile the mechanical strength of a refractory ceramic made of ground fire bricks and refractory fire mortar. Three different compositions were studied for the compression strength and it was found that the composition with 50% fire bricks and 50% fire mortar gives the best mechanical strength. With this composition the maximum failure compression stress is 3.2 MPa. and the Young Modulus is 403.5 MPa. The investigation also shows that the curing temperatures and the composition percentages play an important role in determining the strength of the ceramic. The trend obtained from the investigation shows that there is the possibility that an optimum value of composition percentage exist

Progress In Developing an Impermeable, High Temperature Ceramic Composite for Advanced Reactor Clad And Structural Applications

International Nuclear Information System (INIS)

Feinroth, Herbert; Hao, Bernard; Fehrenbacher, Larry; Patterson, Mark

2002-01-01

Most Advanced Reactors for Energy and Space Applications require higher temperature materials for fuel cladding and core internal structures. For temperatures above 500 deg. C, metal alloys do not retain sufficient strength or long term corrosion resistance for use in either water, liquid metal or gas cooled systems. In the case of water cooled systems, such metals react exo-thermically with water during core overheating accidents, thus requiring extensive and expensive emergency systems to protect against major releases. Past efforts to apply ceramic composites (oxide, carbide or nitride based) having passive safety characteristics, good strength properties at high temperatures, and reasonable resistance to crack growth, have not been successful, either because of irradiation induced effects, or lack of impermeability to fission gases. Under a Phase 1 SBIR (Small Business Innovative Research) project sponsored by DOE's Office of Nuclear Energy, the authors have developed a new material system that may solve these problems. A hybrid tubular structure (0.6 inches in outside diameter) consisting of an inner layer of monolithic silicon carbide (SiC) and outer layers of SiC-SiC composite, bonded to the inner layer, has been fabricated in small lengths. Room temperature permeability tests demonstrate zero gas leakage at pressures up to 120 psig internal pressure. Four point flexural bending tests on these hybrid tubular specimens demonstrate a 'graceful' failure mode: i.e. - the outer composite structure sustains a failure mode under stress that is similar to the yield vs. stress characteristics of metal structures. (authors)

Abrasive wear of ceramic wear protection at ambient and high temperatures

Science.gov (United States)

Varga, M.; Adam, K.; Tumma, M.; Alessio, K. O.

2017-05-01

Ceramic wear protection is often applied in abrasive conditions due to their excellent wear resistance. This is especially necessary in heavy industries conveying large amounts of raw materials, e.g. in steel industry. Some plants also require material transport at high temperatures and velocities, making the need of temperature stable and abrasion resistant wear protection necessary. Various types and wear behaviour of ceramic protection are known. Hence, the goal of this study is to identify the best suitable ceramic materials for abrasive conditions in harsh environments at temperatures up to 950°C and severe thermal gradients. Chamottes, known for their excellent thermal shock resistance are compared to high abrasion resistant ceramic wear tiles and a cost efficient cement-bounded hard compound. Testing was done under high-stress three-body abrasion regime with a modified ASTM G65 apparatus enabling for investigations up to ~950°C. Thereto heated abrasive is introduced into the wear track and also preheated ceramic samples were used and compared to ambient temperature experiments. Results indicate a significant temperature influence on chamottes and the hard compound. While the chamottes benefit from temperature increase, the cement-bounded hard compound showed its limitation at abrasive temperatures of 950°C. The high abrasion resistant wear tiles represented the materials with the best wear resistance and less temperature influence in the investigated range.

Modern Nondestructive Test Methods for Army Ceramic Matrix Composites

National Research Council Canada - National Science Library

Strand, Douglas J

2008-01-01

.... Ceramic matrix composites (CMC) are potentially good high-temperature structural materials because of their low density, high elastic moduli, high strength, and for those with weak interfaces, surprisingly good damage tolerance...

Ultra high-energy cosmic ray composition

International Nuclear Information System (INIS)

Longley, N.P.

1993-01-01

The Soudan 2 surface-underground cosmic ray experiment can simultaneously measure surface shower size, underground muon multiplicity, and underground muon separation for ultra high energy cosmic ray showers. These measurements are sensitive to the primary composition. Analysis for energies from 10 1 to 10 4 TeV favors a light flux consisting of predominantly H and He nuclei

Method for preparing ceramic composite

Science.gov (United States)

Alexander, K.B.; Tiegs, T.N.; Becher, P.F.; Waters, S.B.

1996-01-09

A process is disclosed for preparing ceramic composite comprising blending TiC particulates, Al{sub 2}O{sub 3} particulates and nickel aluminide and consolidating the mixture at a temperature and pressure sufficient to produce a densified ceramic composite having fracture toughness equal to or greater than 7 MPa m{sup 1/2}, a hardness equal to or greater than 18 GPa. 5 figs.

Temperature Dependence of Electrical Resistance of Woven Melt-Infiltrated SiCf/SiC Ceramic Matrix Composites

Science.gov (United States)

Appleby, Matthew P.; Morscher, Gregory N.; Zhu, Dongming

2016-01-01

Recent studies have successfully shown the use of electrical resistance (ER)measurements to monitor room temperature damage accumulation in SiC fiber reinforced SiC matrix composites (SiCf/SiC) Ceramic Matrix Composites (CMCs). In order to determine the feasibility of resistance monitoring at elevated temperatures, the present work investigates the temperature dependent electrical response of various MI (Melt Infiltrated)-CVI (Chemical Vapor Infiltrated) SiC/SiC composites containing Hi-Nicalon Type S, Tyranno ZMI and SA reinforcing fibers. Test were conducted using a commercially available isothermal testing apparatus as well as a novel, laser-based heating approach developed to more accurately simulate thermomechanical testing of CMCs. Secondly, a post-test inspection technique is demonstrated to show the effect of high-temperature exposure on electrical properties. Analysis was performed to determine the respective contribution of the fiber and matrix to the overall composite conductivity at elevated temperatures. It was concluded that because the silicon-rich matrix material dominates the electrical response at high temperature, ER monitoring would continue to be a feasible method for monitoring stress dependent matrix cracking of melt-infiltrated SiC/SiC composites under high temperature mechanical testing conditions. Finally, the effect of thermal gradients generated during localized heating of tensile coupons on overall electrical response of the composite is determined.

Study of the capacitance technique for measuring high-temperature blade tip clearance on ceramic rotors

Science.gov (United States)

Barranger, John P.

1993-01-01

Higher operating temperatures required for increased engine efficiency can be achieved by using ceramic materials for engine components. Ceramic turbine rotors are subject to the same limitations with regard to gas path efficiency as their superalloy predecessors. In this study, a modified frequency-modulation system is proposed for the measurement of blade tip clearance on ceramic rotors. It is expected to operate up to 1370 C (2500 F), the working temperature of present engines with ceramic turbine rotors. The design of the system addresses two special problems associated with nonmetallic blades: the capacitance is less than that of a metal blade and the effects of temperature may introduce uncertainty with regard to the blade tip material composition. To increase capacitance and stabilize the measurement, a small portion of the rotor is modified by the application of 5-micron-thick platinum films. The platinum surfaces on the probe electrodes and rotor that are exposed to the high-velocity gas stream are coated with an additional 10-micron-thick protective ceramic topcoat. A finite-element method is applied to calculate the capacitance as a function of clearance.

Design and manufacture of ceramic heat pipes for high temperature applications

International Nuclear Information System (INIS)

Meisel, Peter; Jobst, Matthias; Lippmann, Wolfgang; Hurtado, Antonio

2015-01-01

Heat exchangers based on ceramic heat pipes were designed for use under highly abrasive and corrosive atmospheres at temperatures in the range of 800–1200 °C for high-temperature power-engineering applications. The presented heat pipes are gravity assisted and based on a multi-layer concept comprising a ceramic cladding and an inner metal tube that contains sodium as the working fluid. Hermetical encapsulation of the working fluid was achieved by electron-beam welding of the inner metal tube. Subsequently, closure of the surrounding ceramic tube was performed by laser brazing technology using a glass solder. Temperature resistance and functionality of the manufactured ceramic thermosyphons could be confirmed experimentally in a hot combustion gas atmosphere at temperatures up to 1100 °C. The ceramic tubes used had an outer diameter of 22 mm and a total length of 770 mm. The measured axial heat transfer of the ceramic gravity assisted heat pipes at the stationary operating point with cold/hot gas temperature of 100 °C/900 °C was 400 W. The result of the calculation using the created mathematical model amounted to 459 W. - Highlights: • Heat-pipe design consists of a ceramic shell and an inner metallic tube. • Laser brazing technology is suitable to seal ceramic heat-pipes. • Thermal characteristic of double wall thermosyphon was modelled using FEM code. • Experimental investigations demonstrated functionality of double wall thermosyphons

Composite of ceramic-coated magnetic alloy particles

Science.gov (United States)

Moorhead, Arthur J.; Kim, Hyoun-Ee

2000-01-01

A composite structure and method for manufacturing same, the composite structure being comprised of metal particles and an inorganic bonding media. The method comprises the steps of coating particles of a metal powder with a thin layer of an inorganic bonding media selected from the group of powders consisting of a ceramic, glass, and glass-ceramic. The particles are assembled in a cavity and heat, with or without the addition of pressure, is thereafter applied to the particles until the layer of inorganic bonding media forms a strong bond with the particles and with the layer of inorganic bonding media on adjacent particles. The resulting composite structure is strong and remains cohesive at high temperatures.

Grain boundary engineering of highly deformable ceramics

International Nuclear Information System (INIS)

Mecartney, M.L.

2000-01-01

Highly deformable ceramics can be created with the addition of intergranular silicate phases. These amorphous intergranular phases can assist in superplastic deformation by relieving stress concentrations and minimizing grain growth if the appropriate intergranular compositions are selected. Examples from 3Y-TZP and 8Y-CSZ ceramics are discussed. The grain boundary chemistry is analyzed by high resolution analytical TEM is found to have a strong influence on the cohesion of the grains both at high temperature and at room temperature. Intergranular phases with a high ionic character and containing large ions with a relatively weak bond strength appear to cause premature failure. In contrast, intergranular phases with a high degree of covalent character and similar or smaller ions than the ceramic and a high ionic bond strength are the best for grain boundary adhesion and prevention of both cavitation at high temperatures and intergranular fracture at room temperature

Fatigue and frictional heating in ceramic matrix composites

DEFF Research Database (Denmark)

Jacobsen, T.K.; Sørensen, B.F.; Brøndsted, P.

1997-01-01

This paper describes an experimental technique for monitoring the damage evolution in ceramic matrix composites during cyclic testing. The damage is related to heat dissipation, which may be measured as radiated heat from the surface of the test specimen. In the present experimental set-up an iso......This paper describes an experimental technique for monitoring the damage evolution in ceramic matrix composites during cyclic testing. The damage is related to heat dissipation, which may be measured as radiated heat from the surface of the test specimen. In the present experimental set...... with a high spatial and temperature resolution and changes in the heat dissipation can be measured almost instantaneously. The technique has been tested on uni-directional ceramic matrix composites. Experimental results are shown and the possibilities and the limitations of the technique are discussed....

High Kinetic Energy Penetrator Shielding and High Wear Resistance Materials Fabricated with Boron Nitride Nanotubes (BNNTS) and BNNT Polymer Composites

Science.gov (United States)

Kang, Jin Ho (Inventor); Sauti, Godfrey (Inventor); Smith, Michael W. (Inventor); Jordan, Kevin C. (Inventor); Park, Cheol (Inventor); Bryant, Robert George (Inventor); Lowther, Sharon E. (Inventor)

2015-01-01

Boron nitride nanotubes (BNNTs), boron nitride nanoparticles (BNNPs), carbon nanotubes (CNTs), graphites, or combinations, are incorporated into matrices of polymer, ceramic or metals. Fibers, yarns, and woven or nonwoven mats of BNNTs are used as toughening layers in penetration resistant materials to maximize energy absorption and/or high hardness layers to rebound or deform penetrators. They can be also used as reinforcing inclusions combining with other polymer matrices to create composite layers like typical reinforcing fibers such as Kevlar.RTM., Spectra.RTM., ceramics and metals. Enhanced wear resistance and usage time are achieved by adding boron nitride nanomaterials, increasing hardness and toughness. Such materials can be used in high temperature environments since the oxidation temperature of BNNTs exceeds 800.degree. C. in air. Boron nitride based composites are useful as strong structural materials for anti-micrometeorite layers for spacecraft and space suits, ultra strong tethers, protective gear, vehicles, helmets, shields and safety suits/helmets for industry.

Multilayer ceramic capacitors for pulsed power, high temperature applications

International Nuclear Information System (INIS)

Cygan, S.; McLarney, J.; Prymak, J.; Bohn, P.

1991-01-01

The performance of the multilayer ceramic capacitors (MLC) in high frequency power applications has improved significantly over the last years. One of the possible applications of MLC capacitors is the automotive industry where repetitive discharging of capacitors is required. A 0.25-μF capacitor using NPO dielectric subjected to repetitive discharging with the rate of 700 pulses per second, magnitude of 600-V and 195-A peak currents showed no degradation in performance at 298 K or 398 K even after 1 billion discharge cycles. Less than a 5-K temperature rise was observed under these conditions. The most exciting, newly emerging utilization for MLC capacitors, however, might be the high temperature application (up to 473 K for underhood utilization), where ceramic capacitors with higher volumetric efficiency as compared to glass or polymer type capacitors prove very superior. Moreover ceramic capacitors, which next to glass capacitors exhibit the greatest radiation resistance among all insulating materials (Hanks and Hamman 1971), might also be best suited in the future for high temperature operation in space environment. The pulsed power performance of the 0.25-μF NPO capacitor was evaluated under repetitive discharge conditions (200 V, 700 pps) at high temperature, 473 K, and the results are presented in this paper

Chemical composition-tailored Li{sub x}Ti{sub 0.1}Ni{sub 1−x}O ceramics with enhanced dielectric properties

Energy Technology Data Exchange (ETDEWEB)

Puli, Venkata Sreenivas, E-mail: pvsri123@gmail.com [Department of Mechanical Engineering, University of Texas, El Paso, TX 79968 (United States); Orozco, Cristian [Department of Mechanical Engineering, University of Texas, El Paso, TX 79968 (United States); Picchini, Randall [Department of Electrical Engineering, University of California, Santa Barbara, CA 93106-512 (United States); Ramana, C.V. [Department of Mechanical Engineering, University of Texas, El Paso, TX 79968 (United States)

2016-12-01

This paper reports on the synthesis of polycrystalline (Li,Ti)-doped NiO powders (i.e., Li{sub x}Ti{sub 0.1}Ni{sub 1−x}O, abbreviated as LTNO) by the solid-state synthesis method. Note that, the doping concentration of Ti is kept constant (x∼0.10) in the stoichiometry, the difference in the material behavior of LTNO samples can only be attributed to the effect of Li. X-ray diffraction patterns confirmed a cubic rock-salt structured NiO-based phase with the presence of minor NiTiO{sub 3} phase, were reported elsewhere [Venkata et al., Chem. Phys. Lett., 649 (2016) 115–118.]. Dense microstructures were obtained using ultra high resolution scanning electron microscope. A high dielectric constant (ε∼10{sup 4}) near room temperature at low-frequency was observed in LTNO ceramics. Weak temperature dependence of dielectric constant over the measured compositions (x = 0 to 0.10) was observed in the LTNO ceramics. A giant dielectric constant of 10{sup 4}–10{sup 5} at high temperatures (120–170 °C) for certain LTNO compositions (x = 0.15 to 0.3) was observed in the sintered ceramics. The origin of the high dielectric constant observed in these LTNO ceramics is attributed to the Maxwell–Wagner polarization mechanism and a thermally activated mechanism. - Highlights: • Li content strongly influences the structure and dielectric properties. • Li-incorporation enhances the dielectric properties of LTNO. • A giant dielectric constant of 10{sup 4}–10{sup 5} at high temperatures (120–170 °C). • Giant dielectric constant is attributed to the Maxwell–Wagner polarization. • NTCR behavior is also confirmed from impedance spectroscopy results.

Acoustic emission as a screening tool for ceramic matrix composites

Science.gov (United States)

Ojard, Greg; Goberman, Dan; Holowczak, John

2017-02-01

Ceramic matrix composites are composite materials with ceramic fibers in a high temperature matrix of ceramic or glass-ceramic. This emerging class of materials is viewed as enabling for efficiency improvements in many energy conversion systems. The key controlling property of ceramic matrix composites is a relatively weak interface between the matrix and the fiber that aids crack deflection and fiber pullout resulting in greatly increased toughness over monolithic ceramics. United Technologies Research Center has been investigating glass-ceramic composite systems as a tool to understand processing effects on material performance related to the performance of the weak interface. Changes in the interface have been shown to affect the mechanical performance observed in flexural testing and subsequent microstructural investigations have confirmed the performance (or lack thereof) of the interface coating. Recently, the addition of acoustic emission testing during flexural testing has aided the understanding of the characteristics of the interface and its performance. The acoustic emission onset stress changes with strength and toughness and this could be a quality tool in screening the material before further development and use. The results of testing and analysis will be shown and additional material from other ceramic matrix composite systems may be included to show trends.

Properties and Applications of High Emissivity Composite Films Based on Far-Infrared Ceramic Powder.

Science.gov (United States)

Xiong, Yabo; Huang, Shaoyun; Wang, Wenqi; Liu, Xinghai; Li, Houbin

2017-11-29

Polymer matrix composite materials that can emit radiation in the far-infrared region of the spectrum are receiving increasing attention due to their ability to significantly influence biological processes. This study reports on the far-infrared emissivity property of composite films based on far-infrared ceramic powder. X-ray fluorescence spectrometry, Fourier transform infrared spectroscopy, thermogravimetric analysis, and X-ray powder diffractometry were used to evaluate the physical properties of the ceramic powder. The ceramic powder was found to be rich in aluminum oxide, titanium oxide, and silicon oxide, which demonstrate high far-infrared emissivity. In addition, the micromorphology, mechanical performance, dynamic mechanical properties, and far-infrared emissivity of the composite were analyzed to evaluate their suitability for strawberry storage. The mechanical properties of the far-infrared radiation ceramic (cFIR) composite films were not significantly influenced ( p ≥ 0.05) by the addition of the ceramic powder. However, the dynamic mechanical analysis (DMA) properties of the cFIR composite films, including a reduction in damping and shock absorption performance, were significant influenced by the addition of the ceramic powder. Moreover, the cFIR composite films showed high far-infrared emissivity, which has the capability of prolonging the storage life of strawberries. This research demonstrates that cFIR composite films are promising for future applications.

Efficient decomposition of formaldehyde at room temperature over Pt/honeycomb ceramics with ultra-low Pt content.

Science.gov (United States)

Nie, Longhui; Zheng, Yingqiu; Yu, Jiaguo

2014-09-14

Pt/honeycomb ceramic (Pt/HC) catalysts with ultra-low Pt content (0.005-0.055 wt%) were for the first time prepared by an impregnation of honeycomb ceramics with Pt precursor and NaBH4-reduction combined method. The microstructures, morphologies and textural properties of the resulting samples were characterized by X-ray diffraction (XRD), field-emission scanning electron microscopy (FE-SEM), and transmission electron microscopy (TEM). The obtained Pt/HC catalysts were used for catalytic oxidative decomposition of formaldehyde (HCHO) at room temperature. It was found that the as-prepared Pt/HC catalysts can efficiently decompose HCHO in air into CO2 and H2O at room temperature. The catalytic activity of the Pt/HC catalysts increases with increasing the Pt loading in the range of 0.005-0.013 wt%, and the further increase of the Pt loading does not obviously improve catalytic activity. From the viewpoint of cost and catalytic performance, 0.013 wt% Pt loading is the optimal Pt loading amount, and the Pt/HC catalyst with 0.013 wt% Pt loading also exhibited good catalytic stability. Considering practical applications, this work will provide new insights into the low-cost and large-scale fabrication of advanced catalytic materials for indoor air purification.

High temperature fracture of ceramic materials

International Nuclear Information System (INIS)

Wiederhorn, S.M.

1979-01-01

A review is presented of fracture mechanisms and methods of lifetime prediction in ceramic materials. Techniques of lifetime prediction are based on the science of fracture mechanics. Application of these techniques to structural ceramics is limited by our incomplete understanding of fracture mechanisms in these materials, and by the occurrence of flaw generation in these materials at elevated temperatures. Research on flaw generation and fracture mechanisms is recommended as a way of improving the reliability of structural ceramics

Metallic and intermetallic-bonded ceramic composites

Energy Technology Data Exchange (ETDEWEB)

Plucknett, K.P.; Tiegs, T.N.; Alexander, K.B. [Oak Ridge National Laboratory, TN (United States)] [and others

1995-05-01

The purpose of this task is to establish a framework for the development and fabrication of metallic-phase-reinforced ceramic matrix composites with improved fracture toughness and damage resistance. The incorporation of metallic phases that plastically deform in the crack tip region, and thus dissipate strain energy, will result in an increase in the fracture toughness of the composite as compared to the monolithic ceramic. It is intended that these reinforced ceramic matrix composites will be used over a temperature range from 20{degrees}C to 800-1200{degrees}C for advanced applications in the industrial sector. In order to systematically develop these materials, a combination of experimental and theoretical studies must be undertaken.

High temperature microplasticity of fine-grained ceramics

International Nuclear Information System (INIS)

Lakki, A.; Schaller, R.

1996-01-01

Several fine-grained ceramics exhibit enhanced ductility or even structural superplasticity at high temperature. Grain boundaries play a dominant role in the deformation process of these materials which usually involves diffusion-accommodated grain boundary sliding. Sliding is either lubricated by an amorphous intergranular phase or takes place by glide and climb of grain boundary dislocations. At high temperature, anelastic deformation precedes plastic deformation and stems from the short range motion of lattice defects, such as dislocations and grain boundaries. The energy loss (''mechanical loss'') associated with such motion can be measured by using the technique of mechanical spectroscopy. Moreover, at the onset of plasticity (''microplasticity''), long range irrecoverable motion of defects contributes to additional mechanical loss. Mechanical loss spectra may then give an insight into mechanisms operating at the transition between anelastic and plastic deformation. As an illustration, the spectra of three fine-grained ceramics (Si 3 N 4 , ZrO 2 , Al 2 O 3 ) are presented. In all cases, anelastic relaxation phenomena (peak and background) have been observed at high temperature (> 1200 K), bearing a close relation with creep behaviour. Their analysis permits to distinguish between different types of microstructrual elements: bulk regions of amorphous intergranular phase at triple points, grain boundaries separated by a thin glassy film and ''clean'' grain boundaries. (orig.)

Ultra-low Temperature Curable Conductive Silver Adhesive with different Resin Matrix

Science.gov (United States)

Zhou, Xingli; Wang, Likun; Liao, Qingwei; Yan, Chao; Li, Xing; Qin, Lei

2018-03-01

The ultra-low temperature curable conductive silver adhesive with curing temperature less than 100 °C needed urgently for the surface conductive treatment of piezoelectric composite material due to the low thermal resistance of composite material and low adhesion strength of adhesive. An ultra-low temperature curable conductive adhesive with high adhesion strength was obtained for the applications of piezoelectric composite material. The microstructure, conductive properties and adhesive properties with different resin matrix were investigated. The conductive adhesive with AG-80 as the resin matrix has the shorter curing time (20min), lower curing temperature (90°C) and higher adhesion strength (7.6MPa). The resistivity of AG-80 sample has the lower value (2.13 × 10-4Ω·cm) than the 618 sample (4.44 × 10-4Ω·cm).

Temperature dependence of high field electromechanical coupling in ferroelectric ceramics

Energy Technology Data Exchange (ETDEWEB)

Weaver, P M; Cain, M G; Stewart, M, E-mail: paul.weaver@npl.co.u [National Physical Laboratory, Hampton Road, Teddington, Middlesex, TW11 0LW (United Kingdom)

2010-04-28

A study of the temperature dependence of the electromechanical response of ferroelectric lead zirconate titanate (PZT) ceramics at high electric fields (up to 1.3 kV mm{sup -1}) is reported. Simultaneous measurements were performed of strain, electric field and polarization to form a complete response map from room temperature up to 200 {sup 0}C. An electrostrictive model is shown to provide an accurate description of the electromechanical response to high levels of induced polarization and electric field. This provides a method for decoupling strain contributions from thermal expansion and polarization changes. Direct measurements of electrostriction and thermal expansion, above and below the Curie temperature, are reported. Electrostriction coefficients are shown to be temperature dependent in these ceramic materials, with different values above and below the Curie temperature.

Survey report on high temperature irradiation experiment programs for new ceramic materials in the HTTR (High Temperature Engineering Test Reactor). 2

Energy Technology Data Exchange (ETDEWEB)

NONE

1999-02-01

A survey research on status of research activities on new ceramic materials in Japan was carried out under contract between Japan Atomic Energy Research Institute and Atomic Energy Society of Japan. The purpose of the survey is to provide information to prioritize prospective experiments and tests in the HTTR. The HTTR as a high temperature gas cooled reactor has a unique and superior capability to irradiate large-volumed specimen at high temperature up to approximately 800degC. The survey was focused on mainly the activities of functional ceramics and heat resisting ceramics as a kind of structural ceramics. As the result, the report recommends that the irradiation experiment of functional ceramics is feasible to date. (K. Itami)

Processing of high-temperature simulated waste glass in a continuous ceramic melter

International Nuclear Information System (INIS)

Barnes, S.M.; Brouns, R.A.; Hanson, M.S.

1980-01-01

Recent operations have demonstrated that high-melting-point glasses and glass-ceramics can be successfully processed in joule-heated, ceramic-lined melters with minor modifications to the existing technology. Over 500 kg of simulated waste glasses have been processed at temperatures up to 1410 0 C. The processability of the two high-temperature waste forms tested is similar to existing borosilicate waste glasses. High-temperature waste glass formulations produced in the bench-scale melter exhibit quality comparing favorably to standard waste glass formulations

Durable, High Thermal Conductivity Melt Infiltrated Ceramic Composites for Turbine Engine Applications, Phase I

Data.gov (United States)

National Aeronautics and Space Administration — Durable, creep-resistant ceramic composites are necessary to meet the increased operating temperatures targeted for advanced turbine engines. Higher operating...

Whole ceramic-like microreactors from inorganic polymers for high temperature or/and high pressure chemical syntheses.

Science.gov (United States)

Ren, Wurong; Perumal, Jayakumar; Wang, Jun; Wang, Hao; Sharma, Siddharth; Kim, Dong-Pyo

2014-02-21

Two types of whole ceramic-like microreactors were fabricated from inorganic polymers, polysilsesquioxane (POSS) and polyvinylsilazane (PVSZ), that were embedded with either perfluoroalkoxy (PFA) tube or polystyrene (PS) film templates, and subsequently the templates were removed by physical removal (PFA tube) or thermal decomposition (PS). A POSS derived ceramic-like microreactor with a 10 cm long serpentine channel was obtained by an additional "selective blocking of microchannel" step and subsequent annealing at 300 °C for 1 h, while a PVSZ derived ceramic-like microreactor with a 14 cm long channel was yielded by a co-firing process of the PVSZ-PS composite at 500 °C for 2 h that led to complete decomposition of the film template leaving a microchannel behind. The obtained whole ceramic-like microfluidic devices revealed excellent chemical and thermal stabilities in various solvents, and they were able to demonstrate unique chemical performance at high temperature or/and high pressure conditions such as Michaelis-Arbuzov rearrangement at 150-170 °C, Wolff-Kishner reduction at 200 °C, synthesis of super-paramagnetic Fe3O4 nanoparticles at 320 °C and isomerisation of allyloxybenzene to 2-allylphenol (250 °C and 400 psi). These economic ceramic-like microreactors fabricated by a facile non-lithographic method displayed excellent utility under challenging conditions that is superior to any plastic microreactors and comparable to glass and metal microreactors with high cost.

CEMCAN Software Enhanced for Predicting the Properties of Woven Ceramic Matrix Composites

Science.gov (United States)

Murthy, Pappu L. N.; Mital, Subodh K.; DiCarlo, James A.

2000-01-01

Major advancements are needed in current high-temperature materials to meet the requirements of future space and aeropropulsion structural components. Ceramic matrix composites (CMC's) are one class of materials that are being evaluated as candidate materials for many high-temperature applications. Past efforts to improve the performance of CMC's focused primarily on improving the properties of the fiber, interfacial coatings, and matrix constituents as individual phases. Design and analysis tools must take into consideration the complex geometries, microstructures, and fabrication processes involved in these composites and must allow the composite properties to be tailored for optimum performance. Major accomplishments during the past year include the development and inclusion of woven CMC micromechanics methodology into the CEMCAN (Ceramic Matrix Composites Analyzer) computer code. The code enables one to calibrate a consistent set of constituent properties as a function of temperature with the aid of experimentally measured data.

Elaboration of new ceramic composites containing glass fibre production wastes

International Nuclear Information System (INIS)

Rozenstrauha, I.; Sosins, G.; Krage, L.; Sedmale, G.; Vaiciukyniene, D.

2013-01-01

Two main by-products or waste from the production of glass fibre are following: sewage sludge containing montmorillonite clay as sorbent material and ca 50 % of organic matter as well as waste glass from aluminium borosilicate glass fibre with relatively high softening temperature (> 600 degree centigrade). In order to elaborate different new ceramic products (porous or dense composites) the mentioned by-products and illitic clay from two different layers of Apriki deposit (Latvia) with illite content in clay fraction up to 80-90 % was used as a matrix. The raw materials were investigated by differential-thermal (DTA) and XRD analysis. Ternary compositions were prepared from mixtures of 15 - 35 wt % of sludge, 20 wt % of waste glass and 45 - 65 wt % of clay and the pressed green bodies were thermally treated in sintering temperature range from 1080 to 1120 degree centigrade in different treatment conditions. Materials produced in temperature range 1090 - 1100 degree centigrade with the most optimal properties - porosity 38 - 52 %, water absorption 39 -47 % and bulk density 1.35 - 1.67 g/cm 3 were selected for production of porous ceramics and materials showing porosity 0.35 - 1.1 %, water absorption 0.7 - 2.6 % and bulk density 2.1 - 2.3 g/cm 3 - for dense ceramic composites. Obtained results indicated that incorporation up to 25 wt % of sewage sludge is beneficial for production of both ceramic products and glass-ceramic composites according to the technological properties. Structural analysis of elaborated composite materials was performed by scanning electron microscopy(SEM). By X-ray diffraction analysis (XRD) the quartz, diopside and anorthite crystalline phases were detected. (Author)

Microstructure and properties of ceramics and composites joined by plastic deformation.

Energy Technology Data Exchange (ETDEWEB)

Goretta, K. C.; Singh, D.; Chen, N.; Gutierrez-Mora, F.; Lorenzo-Martin, M. de la, Cinta; Dominguez-Rodriguez, A.; Routbort, J. L.; Energy Systems; Univ. of Seville

2008-12-01

A review is presented of the design of suitable materials systems for joining by high-temperature plastic deformation, details of the joining techniques, microstructures and properties of the resulting composite bodies, and prospects and limitation for this type of joining technology. Joining parameters and resulting forms are discussed for Al{sub 2}O{sub 3}/mullite particulate composites, Y{sub 2}O{sub 3}-stabilized ZrO{sub 2} particulate/Al{sub 2}O{sub 3} particulate and whisker-reinforced composites, hydroxyapatite bioceramics, La{sub 0.85}Sr{sub 0.15}MnO{sub 3} electronic ceramics, MgF{sub 2} optical ceramics, and Ni{sub 3}Al intermetallics. Results are contrasted with those obtained by other methods of joining brittle, high-temperature materials, with special focus on durability and mechanical properties.

Microstructure and properties of ceramics and composites joined by plastic deformation

Energy Technology Data Exchange (ETDEWEB)

Goretta, K.C. [Argonne National Laboratory, Argonne, IL 60439-4838 (United States)], E-mail: ken.goretta@aoard.af.mil; Singh, D.; Chen Nan [Argonne National Laboratory, Argonne, IL 60439-4838 (United States); Gutierrez-Mora, F.; Cinta Lorenzo-Martin, M. de la [Argonne National Laboratory, Argonne, IL 60439-4838 (United States); University of Seville, Seville 41080 (Spain); Dominguez-Rodriguez, A. [University of Seville, Seville 41080 (Spain); Routbort, J.L. [Argonne National Laboratory, Argonne, IL 60439-4838 (United States)

2008-12-20

A review is presented of the design of suitable materials systems for joining by high-temperature plastic deformation, details of the joining techniques, microstructures and properties of the resulting composite bodies, and prospects and limitation for this type of joining technology. Joining parameters and resulting forms are discussed for Al{sub 2}O{sub 3}/mullite particulate composites, Y{sub 2}O{sub 3}-stabilized ZrO{sub 2} particulate/Al{sub 2}O{sub 3} particulate and whisker-reinforced composites, hydroxyapatite bioceramics, La{sub 0.85}Sr{sub 0.15}MnO{sub 3} electronic ceramics, MgF{sub 2} optical ceramics, and Ni{sub 3}Al intermetallics. Results are contrasted with those obtained by other methods of joining brittle, high-temperature materials, with special focus on durability and mechanical properties.

Ceramic matrix composite article and process of fabricating a ceramic matrix composite article

Science.gov (United States)

Cairo, Ronald Robert; DiMascio, Paul Stephen; Parolini, Jason Robert

2016-01-12

A ceramic matrix composite article and a process of fabricating a ceramic matrix composite are disclosed. The ceramic matrix composite article includes a matrix distribution pattern formed by a manifold and ceramic matrix composite plies laid up on the matrix distribution pattern, includes the manifold, or a combination thereof. The manifold includes one or more matrix distribution channels operably connected to a delivery interface, the delivery interface configured for providing matrix material to one or more of the ceramic matrix composite plies. The process includes providing the manifold, forming the matrix distribution pattern by transporting the matrix material through the manifold, and contacting the ceramic matrix composite plies with the matrix material.

Nonaqueous slip casting of high temperature ceramic superconductors using an investment casting technique

Science.gov (United States)

Hooker, Matthew W. (Inventor); Taylor, Theodore D. (Inventor); Wise, Stephanie A. (Inventor); Buckley, John D. (Inventor); Vasquez, Peter (Inventor); Buck, Gregory M. (Inventor); Hicks, Lana P. (Inventor)

1993-01-01

A process for slip casting ceramic articles that does not employ parting agents and affords the casting of complete, detailed, precision articles that do not possess parting lines is presented. This process is especially useful for high temperature superconductors and water-sensitive ceramics. A wax pattern for a shell mold is provided, and an aqueous mixture of a calcium sulfate-bonded investment material is applied as a coating to the wax pattern. The coated wax pattern is then dried, followed by curing to vaporize the wax pattern and leave a shell mold of the calcium sulfate-bonded investment material. The shell mold is cooled to room temperature, and a ceramic slip, created by dispersing a ceramic powder in an organic liquid, is poured therein. After a ceramic shell of desired thickness or a solid article has set up in the shell mold, excess ceramic slip is poured out. The shell mold is misted with water and peeled away from the ceramic article, after which the ceramic is fired to provide a complete, detailed, precision, high temperature superconductive ceramic article without parting lines. The casting technique may take place in the presence of a magnetic field to orient the ceramic powders during the casting process.

Methods of enhancing conductivity of a polymer-ceramic composite electrolyte

Science.gov (United States)

Kumar, Binod

2003-12-02

Methods for enhancing conductivity of polymer-ceramic composite electrolytes are provided which include forming a polymer-ceramic composite electrolyte film by a melt casting technique and uniaxially stretching the film from about 5 to 15% in length. The polymer-ceramic composite electrolyte is also preferably annealed after stretching such that it has a room temperature conductivity of from 10.sup.-4 S cm.sup.-1 to 10.sup.-3 S cm.sup.-1. The polymer-ceramic composite electrolyte formed by the methods of the present invention may be used in lithium rechargeable batteries.

Advanced ceramic composite for high energy resistors : Characterization of electrical and physical properties

International Nuclear Information System (INIS)

Farrokh, Fattahi; Navid, Tagizadegan; Naser, Tabatabaei; Ahmad, Rashtehizadeh

2005-01-01

There is a need to characterize and apply advanced materials to improve the performance of components used in pulse power systems. One area for innovation is the use of bulk electrically conductive ceramics for non-inductive, high energy and high power electrical resistors. Standard Ceramics Inc. has developed a unique silicon carbide structural ceramic composite which exhibits electrical conductivity. The new, new, conductive, bulk ceramic material has a controlled microstructure, which results in improved homogeneity, making the material suitable for use as a non-inductive, high energy resistor

Characterization of Al2O3-Co ceramic composite obtained by high energy mill

International Nuclear Information System (INIS)

Souza, J.L.; Assis, R.B. de; Carlos, E.M.; Oliveira, T.P.; Costa, F.A. da

2014-01-01

This work aims to characterize the ceramic composite Al 2 O3-Co obtained by high energy grinding. The composites were obtained by milling Al 2 O 3 and Co in a high energy mill at a speed of 400 rpm, in proportions of 5 to 20% Cobalt (Co). Ceramic composites with 5 and 20% cobalt were sintered at 1200 and 1300 ° C, with a 60-minute plateau and a heating rate of 10 ° C / min. The samples were characterized by X-ray diffraction (XRD), thermogravimetry and differential scanning calorimetry (TG / DSC) and scanning electron microscopy (SEM). The results show the significant effect of cobalt percentage and high energy grinding on the final properties of the Al 2 O 3 - Co ceramic composite, presenting satisfactory values for the composite with a 20% cobalt percentage, showing to be a promising material for application in cutting tools

Micro-machinable polymer-derived ceramic sensors for high-temperature applications

Science.gov (United States)

Liu, Jian; Xu, Chengying; An, Linan

2010-04-01

Micro-sensors are highly desired for on-line temperature/pressure monitoring in turbine engines to improve their efficiency and reduce pollution. The biggest challenge for developing this type of sensors is that the sensors have to sustain at extreme environments in turbine engine environments, such as high-temperatures (>800 °C), fluctuated pressure and oxidation/corrosion surroundings. In this paper, we describe a class of sensors made of polymer-derived ceramics (PDCs) for such applications. PDCs have the following advantages over conventional ceramics, making them particularly suitable for these applications: (i) micromachining capability, (ii) tunable electric properties, and (iii) hightemperature capability. Here, we will discuss the materials and their properties in terms of their applications for hightemperature micro-sensors, and microfabrication technologies. In addition, we will also discuss the design of a heat-flux sensor based on polymer-derived ceramics.

Design of Ultra-High Temperature Ceramics for Improved Performance

Science.gov (United States)

2009-02-28

Student Speaking Contest (UHTC talks highlighted) Afternoon, May 11 — Yuhua Hall (B) Oral Presentation Competition for Domestic Students...materials (i. Cao •v/’/.i :v< Studi tit ( agliari, Italy) ;S^| (SAOH) Microstructurc and mechanical properties of ZrB.- based 111 If. via...spark plasma sintering J.l... Cao (Beijing Instiiuti >;< ! s-;j (SA016) Abladon rcsistunt ol pressureless sintered /riy-based ceramics /’ Q

Development of ceramic composites from mixture of alumina and ceramic precursor polymer poly (silsesquioxane))

International Nuclear Information System (INIS)

Machado, Glauson Aparecido Ferreira

2009-01-01

Processing of ceramics materials, by polymer precursors pyrolysis, has been intensively researched over the past decades, due to advantages that this path provides, such as: lower temperature process compared to conventional techniques; structure control at molecular level; synthesis possibility of a wide range of ceramic compounds; obtaining parts with dimensions of the final product etc. The active filler controlled polymer pyrolysis (AFCOP) process, enables the synthesis of ceramic composites, by reaction between added filler (oxides, metals, intermetallic etc.) and solid and gaseous products, from polymer decomposition. In this study, based on this process, samples of alumina, with addition of 10 and 20 mass% of poly silsesquioxane polymer precursor, were manufactured. These samples were pyrolyzed at 900 degree C and thermal treated at temperatures of 1100, 1300 and 1500 degree C. The samples were characterized for bulk density, porosity and hardness, after each stage of thermal treatment. Structural transformations were analyzed by X-ray diffraction, scanning electron microscopy and infrared spectroscopy. Samples treated until 1300 degree C resulted in composites of alumina and silicon oxycarbide, while those treated at 1500 degree C, formed composites of mullite and alumina. The samples with 20% of polymer added started to density around 800 degree C and high retraction rate was observed at 1400 degree C. (author)

Current Issues with Environmental Barrier Coatings for Ceramics and Ceramic Composites

Science.gov (United States)

Lee, Kang N.

2004-01-01

The environmental barrier coating (EBC) for SiC/SiC ceramic matrix composites and Si3N4 ceramics is an emerging field as the application of silicon-based ceramics in the gas turbine engine hot section is on the horizon, both for aero and industrial gas turbines. EBC is an enabling technology for silicon-based ceramics because these materials without an EBC cannot be used in combustion environments due to rapid surface recession. Significant progress in EBC development has been made during the last decade through various government-sponsored programs. Current EBCs are based on silicon, mullite (3Al2O3-2SiO2) and BSAS (barium strontium aluminum silicate with celsian structure). Volatility of BSAS, BSAS-silica chemical reaction, and low melting point of silicon limit temperature capability of current EBCs to about 1350 C for long-term applications. There is a need for higher temperature EBCs as the temperature capability of silicon-based ceramics continue to increase. Therefore, research is underway to develop EBCs with improved temperature capability compared to current EBCs. The current status and issues with the advanced EBC development efforts will be discussed.

Mechanical behavior of high strength ceramic fibers at high temperatures

Science.gov (United States)

Tressler, R. E.; Pysher, D. J.

1991-01-01

The mechanical behavior of commercially available and developmental ceramic fibers, both oxide and nonoxide, has been experimentally studied at expected use temperatures. In addition, these properties have been compared to results from the literature. Tensile strengths were measured for three SiC-based and three oxide ceramic fibers for temperatures from 25 C to 1400 C. The SiC-based fibers were stronger but less stiff than the oxide fibers at room temperature and retained more of both strength and stiffness to high temperatures. Extensive creep and creep-rupture experiments have been performed on those fibers from this group which had the best strengths above 1200 C in both single filament tests and tests of fiber bundles. The creep rates for the oxides are on the order of two orders of magnitude faster than the polymer derived nonoxide fibers. The most creep resistant filaments available are single crystal c-axis sapphire filaments. Large diameter CVD fabricated SiC fibers are the most creep and rupture resistant nonoxide polycrystalline fibers tested to date.

High temperature ceramic-tubed reformer

Science.gov (United States)

Williams, Joseph J.; Rosenberg, Robert A.; McDonough, Lane J.

1990-03-01

The overall objective of the HiPHES project is to develop an advanced high-pressure heat exchanger for a convective steam/methane reformer. The HiPHES steam/methane reformer is a convective, shell and tube type, catalytic reactor. The use of ceramic tubes will allow reaction temperature higher than the current state-of-the-art outlet temperatures of about 1600 F using metal tubes. Higher reaction temperatures increase feedstock conversion to synthesis gas and reduce energy requirements compared to currently available radiant-box type reformers using metal tubes. Reforming of natural gas is the principal method used to produce synthesis gas (primarily hydrogen and carbon monoxide, H2 and CO) which is used to produce hydrogen (for refinery upgrading), methanol, as well as several other important materials. The HiPHES reformer development is an extension of Stone and Webster's efforts to develop a metal-tubed convective reformer integrated with a gas turbine cycle.

Electronic ceramics in high-temperature environments

International Nuclear Information System (INIS)

Searcy, A.W.; Meschi, D.J.

1982-01-01

Simple thermodynamic means are described for understanding and predicting the influence of temperature changes, in various environments, on electronic properties of ceramics. Thermal gradients, thermal cycling, and vacuum annealing are discussed, as well as the variations of ctivities and solubilities with temperature. 7 refs

Cyclic mechanical fatigue in ceramic-ceramic composites: an update

International Nuclear Information System (INIS)

Lewis, D. III

1983-01-01

Attention is given to cyclic mechanical fatigue effects in a number of ceramics and ceramic composites, including several monolithic ceramics in which significant residual stresses should be present as a result of thermal expansion mismatches and anisotropy. Fatigue is also noted in several BN-containing ceramic matrix-particulate composites and in SiC fiber-ceramic matrix composites. These results suggest that fatigue testing is imperative for ceramics and ceramic composites that are to be used in applications subject to cyclic loading. Fatigue process models are proposed which provide a rationale for fatigue effect observations, but do not as yet provide quantitative results. Fiber composite fatigue damage models indicate that design stresses in these materials may have to be maintained below the level at which fiber pullout occurs

Dielectric behavior of CaCu3Ti4O12: Poly Vinyl Chloride ceramic polymer composites at different temperature and frequencies

Directory of Open Access Journals (Sweden)

Ajay Pratap Singh

2016-12-01

Full Text Available In this study, the efforts have been made to obtain relatively high dielectric constant polymer-ceramic composite by incorporating the giant dielectric constant material, calcium copper titanate (CCTO in a PVC polymer matrix. We have prepared composites of CaCu3Ti4O12 (CCTO ceramic and Poly Vinyl Chloride (PVC polymer in various ratios (by volume in addition to pure CCTO. For this, CCTO was prepared by the conventional oxide route (solid-state reaction method. The structural, the microstructural and the dielectric properties of the composites were studied using X-ray diffraction, Scanning Electron Microscope, and impedance analyzer respectively. The study of dielectric constant and dielectric loss of the pure CCTO and the composites reveal that there is good range of dielectric constants and dielectric losses for the studied composites. The pure sample of CCTO exhibits giant dielectric constant at low frequency within the studied temperature range. As frequency increases, dielectric constant drastically decreases and approaching a constant value at 1 MHz. Above the intermediate temperature, the dielectric constant and dielectric loss for pure CCTO is more frequency dependent than its composites.

Achievement report for fiscal 1998 on research and development of industrial science technologies. Research and development on synergy ceramics (research and development of ultra-high temperature gas turbines for electric power generation); 1998 nendo shinaji ceramics no kenkyu kaihatsu. Hatsuden'yo koon gas turbine no kenkyu kaihatsu

Energy Technology Data Exchange (ETDEWEB)

NONE

1999-03-01

This paper describes development of synergy ceramics. In developing a technology to design property fusion processes, studies were made on control of nano-structures by using a high-order nano-structure process, and on evaluation of micro region properties. Such nanocomposite bodies were selected for the object as piezoelectric ceramics PZT group (which increases mechanical characteristics and durability without impeding electric characteristics) and alumina-group YAG (which enhances high-temperature strength). Three-dimensional analyses were performed on particle morphology and crack structures by using focusing ion beams as a study on destruction behavior by means of microscopic and macroscopic particle morphology control. This paper reports the achievements of research and development on control of continuous small pore morphology (uni-directionally pierced pores on a new-type low expansion material used as matrix), intra-particle interface (discusses methods to micronize silicon nitride ceramics tissues), intra-layer interface (oxide-based ceramics are laminated on surface to improve oxidation and heat resistance without impeding high-temperature mechanical properties of non-oxide-based ceramics), intra-layer boundary (Pb-based double composition piezoelectric body having stable layer interface), and boundaries between inorganic and organic matters. (NEDO)

Silicone Resin Applications for Ceramic Precursors and Composites

Directory of Open Access Journals (Sweden)

Masaki Narisawa

2010-06-01

Full Text Available This article reviews the applications of silicone resins as ceramic precursors. The historical background of silicone synthesis chemistry is introduced to explain the production costs and supply availability of various silicones. Thermal degradation processes of silicones are classified in terms of the main chain structure and cyclic oligomer expulsion process, which determine the resulting ceramic yield and the chemical composition. The high temperature decomposition of Si-O-C beyond 1,400 °C in an inert atmosphere and formation of a protective silica layer on material surfaces beyond 1,200 °C in an oxidative atmosphere are discussed from the viewpoints of the wide chemical composition of the Si-O-C materials. Applications of the resins for binding agents, as starting materials for porous ceramics, matrix sources with impregnation, fiber spinning and ceramic adhesions are introduced. The recent development of the process of filler or cross-linking agent additions to resin compounds is also introduced. Such resin compounds are useful for obtaining thick coatings, MEMS parts and bulk ceramics, which are difficult to obtain by pyrolysis of simple organometallic precursors without additives.

Synthesis and analysis of Mo-Si-B based coatings for high temperature oxidation protection of ceramic materials

Science.gov (United States)

Ritt, Patrick J.

The use of Ni-based superalloys in turbine engines has all but been exhausted, with operating temperatures nearing the melting point of these materials. The use of ceramics in turbine engines, particularly ceramic matrix composites such as SiC/C and SiC/SiC, is of interest due to their low density and attractive mechanical properties at elevated temperatures. The same materials are also in consideration for leading edges on hypersonic vehicles. However, SiC-based composites degrade in high temperature environments with low partial pressures of oxygen due to active oxidation, as well as high temperature environments containing water or sand. The need for a protective external coating for SiC-based composites in service is obvious. To date, no coating investigated for SiC/C or SiC/SiC has been proven to be resistant to oxidation and corrosion at intermediate and high temperatures, as well as in environments deficient in oxygen. The Mo-Si-B coating shows great promise in this area, having been proven resistant to attack from oxidation at extreme temperatures, from water vapor and from calcia-magnesia-aluminosilicate (CMAS). The adaptation of the Mo-Si-B coating for ceramic materials is presented in detail here. Evaluation of the coating under a range of oxidation conditions as well as simulated re-entry conditions confirms the efficacy of the Mo-Si-B based coating as protection from catastrophic failure. The key to the oxidation and corrosion resistance is a robust external aluminoborosilica glass layer that forms and flows quickly to cover the substrate, even under the extreme simulated re-entry conditions. Suppression of active oxidation of SiC, which may occur during atmospheric re-entry and hypersonic flight trajectories, has also been examined. In order to adapt the Mo-Si-B based coating to low partial pressures of oxygen and elevated temperatures, controlled amounts of Al were added to the Mo-Si-B based coating. The resulting coating decreased the inward

Mechanical behaviour of aluminium matrix composites with particles in high temperature

International Nuclear Information System (INIS)

Amigo, V.; Salvador, M. D.; Ferrer, C.; Costa d, C. E.; Busquets, D.

2001-01-01

The aluminium matrix composites materials reinforced by ceramic particles can be elaborated by powder metallurgy techniques, with extrusion processes. These can provide new materials, with a better mechanical behaviour and moreover when we need those properties at higher temperatures. Aluminium alloy reinforced composites with silicon nitride particles by powder extrusion process was done. Their mechanical properties were characterised at room and elevated temperatures. (Author) 28 refs

High temperature measurements of the microwave dielectric properties of ceramics

International Nuclear Information System (INIS)

Baeraky, T.A.

1999-06-01

Equipment has been developed for the measurement of dielectric properties at high temperature from 25 to 1700 deg. C in the microwave frequency range 614.97 to 3620.66 MHz using the cavity perturbation technique, to measure the permittivity of a range of ceramic materials. The complex permittivities of the standard materials, water and methanol, were measured at low temperature and compared with the other published data. A statistical analysis was made for the permittivity measurements of water and methanol using sample holders of different diameter. Also the measurements of these materials were used to compare the simple perturbation equation with its modifications and alternation correction methods for sample shape and the holes at the two endplates of the cavity. The dielectric properties of solid materials were investigated from the permittivity measurements on powder materials, shown in table 4.7, using the dielectric mixture equations. Two kinds of ceramics, oxide and nitrides, were selected for the high temperature dielectric measurements in microwave frequency ranges. Pure zirconia, yttria-stabilised zirconia, and Magnesia-stabilised zirconia are the oxide ceramics while aluminium nitride and silicon nitride are the nitride ceramics. A phase transformation from monoclinic to tetragonal was observed in pure zirconia in terms of the complex permittivity measurements, and the conduction mechanism in three regions of temperature was suggested to be ionic in the first region and a mixture of ionic and electronic in the second. The phase transition disappeared with yttria-stabilised zirconia but it was observed with magnesia-stabilised zirconia. Yttria doped zirconia was fully stabilised while magnesia stabilised was partially stabilised zirconia. The dielectric property measurements of aluminium nitride indicated that there is a transition from AIN to AlON, which suggested that the external layer of the AIN which was exposed to the air, contains alumina. It was

Thermo-mechanical properties of mullite/zirconia reinforced alumina ceramic composites

International Nuclear Information System (INIS)

Wahsh, M.M.S.; Khattab, R.M.; Awaad, M.

2012-01-01

Highlights: ► Alumina–mullite–zirconia ceramic composites were prepared from alumina and zircon. ► Constant amount of magnesia was added as a sintering aid. ► Mechanical properties were enhanced with increasing of zircon up to 30.52 mass%. ► All of ceramic composites were achieved excellent thermal shock resistance. -- Abstract: Alumina–mullite–zirconia ceramic composites were prepared by reaction bonding of alumina and zircon mixtures after firing at different temperatures 1300°, 1400° and 1500 °C. Constant amount of magnesia was added as a sintering aid. The technological parameters of the sintered ceramic composites, i.e. the mechanical properties and densification parameter as well as thermal shock resistance, have been investigated. The phase compositions and microstructure of the sintered ceramic composites were detected by using X-ray diffraction (XRD) and scanning electron microscopy (SEM). Results indicated that alumina–mullite–zirconia ceramic composites fired at 1500 °C for 2 h were achieved a good densification parameters and mechanical properties as well as excellent thermal shock resistance. In addition, these ceramic composites were showed enhancement in Vickers’ microhardness and fracture toughness values.

Oxidation Behavior of AlN/h-BN Nano Composites at High Temperature

International Nuclear Information System (INIS)

Jin Haiyun; Huang Yinmao; Feng Dawei; He Bo; Yang Jianfeng

2011-01-01

Both AlN/ nano h-BN composites and AlN/ micro h-BN composites were fabricated. The high temperature oxidation behaviors were investigated at 1000deg. C and 1300deg. C using a cycle-oxidation method. The results showed that there were little changes of both nano composites and monolithic AlN ceramic at temperature of 1000deg. C. And at 1300deg. C, the oxidation dynamics curve of composites could be divided into two courses: a slowly weight increase and a rapid weight decrease, but the oxidation behavior of nano composites was better than micro composites. It was due to that the uniform distribution of oxidation production (Al 18 B 4 O 33 ) surround the AlN grains in nano composites and the oxidation proceeding was retarded. The XRD analysis and SEM observations showed that there was no BN remained in the composites surface after 1300deg. C oxidation and the micropores remain due to the vaporizing of B 2 O 3 oxidized by BN.

A high-temperature, ambient-pressure ultra-dry operando reactor cell for Fourier-transform infrared spectroscopy

Energy Technology Data Exchange (ETDEWEB)

Köck, Eva-Maria; Kogler, Michaela; Pramsoler, Reinhold; Klötzer, Bernhard; Penner, Simon, E-mail: simon.penner@uibk.ac.at [Institute of Physical Chemistry, University of Innsbruck, Innrain 80-82, A-6020 Innsbruck (Austria)

2014-08-15

The construction of a newly designed high-temperature, high-pressure FT-IR reaction cell for ultra-dry in situ and operando operation is reported. The reaction cell itself as well as the sample holder is fully made of quartz glass, with no hot metal or ceramic parts in the vicinity of the high-temperature zone. Special emphasis was put on chemically absolute water-free and inert experimental conditions, which includes reaction cell and gas-feeding lines. Operation and spectroscopy up to 1273 K is possible, as well as pressures up to ambient conditions. The reaction cell exhibits a very easy and variable construction and can be adjusted to any available FT-IR spectrometer. Its particular strength lies in its possibility to access and study samples under very demanding experimental conditions. This includes studies at very high temperatures, e.g., for solid-oxide fuel cell research or studies where the water content of the reaction mixtures must be exactly adjusted. The latter includes all adsorption studies on oxide surfaces, where the hydroxylation degree is of paramount importance. The capability of the reaction cell will be demonstrated for two selected examples where information and in due course a correlation to other methods can only be achieved using the presented setup.

Ultimate Tensile Strength as a Function of Test Rate for Various Ceramic Matrix Composites at Elevated Temperatures

Science.gov (United States)

Choi, Sung R.; Bansal, Narottam P.; Gyekenyesi, John P.

2002-01-01

Ultimate tensile strength of five different continuous fiber-reinforced ceramic composites, including SiC/BSAS (2D 2 types), SiC/MAS-5 (2D), SiC/SiC (2D enhanced), and C/SiC(2D) was determined as a function of test rate at I 100 to 1200 'C in air. All five composite materials exhibited a significant dependency of ultimate strength on test rate such that the ultimate strength decreased with decreasing test rate, similar to the behavior observed in many advanced monolithic ceramics at elevated temperatures. The application of the preloading technique as well as the prediction of life from one loading configuration (constant stress rate) to another (constant stress loading) for SiC/BSAS suggested that the overall macroscopic failure mechanism of the composites would be the one governed by a power-law type of damage evolution/accumulation, analogous to slow crack growth commonly observed in advanced monolithic ceramics.

High-temperature mechanical properties of a uniaxially reinforced zircon-silicon carbide composite

International Nuclear Information System (INIS)

Singh, R.N.

1990-01-01

This paper reports that mechanical properties of a monolithic zircon ceramic and zircon-matrix composites uniaxially reinforced with either uncoated or BN-coated silicon carbide monofilaments were measured in flexure between 25 degrees and 1477 degrees C. Monolithic zircon ceramics were weak and exhibited a brittle failure up to abut 1300 degrees C. An increasing amount of the plastic deformation was observed before failure above about 1300 degrees C. In contrast, composites reinforced with either uncoated or BN-coated Sic filaments were stronger and tougher than the monolithic zircon at all test temperatures between 25 degrees and 1477 degrees. The ultimate strength and work-of-fracture of composite samples decreased with increasing temperature. A transgranular matrix fracture was shown by the monolithic and composite samples tested up to about 1200 degrees C, whereas an increasing amount of the intergranular matrix fracture was displayed above 1200 degrees C

Development of Composite for Thermal Barriers Reinforced by Ceramic Fibers

Directory of Open Access Journals (Sweden)

Ondřej Holčapek

2018-01-01

Full Text Available The paper introduces the development process of fiber-reinforced composite with increased resistance to elevated temperatures, which could be additionally increased by the hydrothermal curing. However, production of these composites is extremely energy intensive, and that is why the process of the design reflects environmental aspects by incorporation of waste material—fine ceramic powder applied as cement replacement. Studied composite materials consisted of the basalt aggregate, ceramic fibers applied up to 8% by volume, calcium-aluminous cement (CAC, ceramic powder up to 25% by mass (by 5% as cement replacement, plasticizer, and water. All studied mixtures were subjected to thermal loading on three thermal levels: 105°C, 600°C, and 1000°C. Experimental assessment was performed in terms of both initial and residual material properties; flow test of fresh mixtures, bulk density, compressive strength, flexural strength, fracture energy, and dynamic modulus of elasticity were investigated to find out an optimal dosage of ceramic fibers. Resulting set of composites containing 4% of ceramic fibers with various modifications by ceramic powder was cured under specific hydrothermal condition and again subjected to elevated temperatures. One of the most valuable benefits of additional hydrothermal curing of the composites lies in the higher residual mechanical properties, what allows successful utilization of cured composite as a thermal barrier in civil engineering. Mixtures containing ceramic powder as cement substitute exhibited after hydrothermal curing increase of residual flexural strength about 35%; on the other hand, pure mixture exhibited increase up to 10% even higher absolute values.

High-temperature electromass transfer in the perovskite La-Sr-Ga-Fe-Mg-O ceramics

International Nuclear Information System (INIS)

Aleksandrovskij, V.V.; Kaleva, G.M.; Mosunov, A.V.; Politova, E.D.; Stefanovich, S.Yu.; Avetistov, A.K.; Venskovskij, N.U.

2001-01-01

Physicochemical mechanism of oxygen-ion transfer in perovskite-like solid solutions within La-Sr-Ga-Fe-Mg-O system was studied using kinetic dependences of oxygen deficit at variation of gas medium composition. One discusses relation between the phenomenon of mass loss, linear deformation and conducting features of a ceramic material. Oxygen-ion transfer was determined to proceed by vacancy jumping mechanism. On the basis of data on dielectric relaxation in lanthanum gallate base solid solutions one obtained new evidences of vacancy correlation under high temperature [ru

Use of Single-Tow Ceramic Matrix Minicomposites to Determine Fundamental Room and Elevated Temperature Properties

Science.gov (United States)

Almansour, Amjad S.

The room and high temperature mechanical properties of continuous ceramic fiber reinforced matrix composites makes them attractive for implementation in aerospace and nuclear applications. However, the effect of fiber content has not been addressed in previous work. Therefore, single tow composites with fiber content ranging from 3 to 47 % was studied. Single fiber tow minicomposite is the basic architectural feature of woven and laminate ceramic matrix composites (CMCs). An in depth understanding of the initiation and evolution of damage in various ceramic fiber reinforced minicomposites with different fiber volume fractions and interphases was investigated employing several non-destructive evaluation techniques. A new technique is used to determine matrix crack content based on a damage parameter derived from speed of sound measurements which is compared with the established method using cumulative energy of Acoustic Emission (AE) events. Also, a modified theoretical model was implemented to obtain matrix stress at the onset of matrix cracking. Room temperature tensile, high temperature creep rupture and high temperature oxidation degradation loading conditions were all considered and composites' constituents were characterized. Moreover, fibers/matrix load sharing was modeled in creep and fiber volume fraction effect on load transfer was investigated using derived theoretical models. Fibers and matrix creep parameters, load transfer model results and numerical model methodology were used to construct minicomposites' creep strain model to predict creep damage of the different fiber type and content minicomposites. Furthermore, different fiber volume fractions ceramic matrix minicomposites' electrical resistivity temperature dependence isn't well understood. Therefore, the influence of fiber content, heat treatment cycles and creep on electrical resistivity measurements of SiC/SiC minicomposites were also studied here. Next, minicomposites' testing and

Development of high-density ceramic composites for ballistic applications

International Nuclear Information System (INIS)

Rupert, N.L.; Burkins, M.S.; Gooch, W.A.; Walz, M.J.; Levoy, N.F.; Washchilla, E.P.

1993-01-01

The application of ceramic composites for ballistic application has been generally developed with ceramics of low density, between 2.5 and 4.5 g/cm 2 . These materials have offered good performance in defeating small-caliber penetrators, but can suffer time-dependent degradation effects when thicker ceramic tiles are needed to defeat modem, longer, heavy metal penetrators that erode rather than break up. This paper addresses the ongoing development, fabrication procedures, analysis, and ballistic evaluation of thinner, denser ceramics for use in armor applications. Nuclear Metals Incorporated (NMI) developed a process for the manufacture of depleted uranium (DU) ceramics. Samples of the ceramics have been supplied to the US Army Research Laboratory (ARL) as part of an unfunded cooperative study agreement. The fabrication processes used, characterization of the ceramic, and a ballistic comparison between the DU-based ceramic with baseline Al 2 O 3 will be presented

Additive Manufacturing of Silicon Carbide-Based Ceramic Matrix Composites: Technical Challenges and Opportunities

Science.gov (United States)

Singh, Mrityunjay; Halbig, Michael C.; Grady, Joseph E.

2016-01-01

Advanced SiC-based ceramic matrix composites offer significant contributions toward reducing fuel burn and emissions by enabling high overall pressure ratio (OPR) of gas turbine engines and reducing or eliminating cooling air in the hot-section components, such as shrouds, combustor liners, vanes, and blades. Additive manufacturing (AM), which allows high value, custom designed parts layer by layer, has been demonstrated for metals and polymer matrix composites. However, there has been limited activity on additive manufacturing of ceramic matrix composites (CMCs). In this presentation, laminated object manufacturing (LOM), binder jet process, and 3-D printing approaches for developing ceramic composite materials are presented. For the laminated object manufacturing (LOM), fiber prepreg laminates were cut into shape with a laser and stacked to form the desired part followed by high temperature heat treatments. For the binder jet, processing optimization was pursued through silicon carbide powder blending, infiltration with and without SiC nano powder loading, and integration of fibers into the powder bed. Scanning electron microscopy was conducted along with XRD, TGA, and mechanical testing. Various technical challenges and opportunities for additive manufacturing of ceramics and CMCs will be presented.

Ceramic membranes for high temperature hydrogen separation

Energy Technology Data Exchange (ETDEWEB)

Fain, D.E.; Roettger, G.E. [Oak Ridge K-25 Site, TN (United States)

1996-08-01

Ceramic gas separation membranes can provide very high separation factors if the pore size is sufficiently small to separate gas molecules by molecular sieving and if oversized pores are adequately limited. Ceramic membranes typically have some pores that are substantially larger than the mean pore size and that should be regarded as defects. To assess the effects of such defects on the performance of ceramic membranes, a simple mathematical model has been developed to describe flow through a gas separation membrane that has a primary mode of flow through very small pores but that has a secondary mode of flow through undesirably large pores. This model permits separation factors to be calculated for a specified gas pair as a function of the molecular weights and molecular diameters of the gases, the membrane pore diameter, and the diameter and number of defects. This model will be described, and key results from the model will be presented. The separation factors of the authors membranes continue to be determined using a permeance test system that measures flows of pure gases through a membrane at temperatures up to 275{degrees}C. A primary goal of this project for FY 1996 is to develop a mixed gas separation system for measuring the separation efficiency of membranes at higher temperatures. Performance criteria have been established for the planned mixed gas separation system and design of the system has been completed. The test system is designed to measure the separation efficiency of membranes at temperatures up to 600{degrees}C and pressures up to 100 psi by separating the constituents of a gas mixture containing hydrogen. The system will accommodate the authors typical experimental membrane that is tubular and has a diameter of about 9 mm and a length of about 23 cm. The design of the new test system and its expected performance will be discussed.

Investigations in the mechanism of carbothermal reduction of yttria stabilized zirconia for ultra-high temperature ceramics application and its influence on yttria contained in it

Science.gov (United States)

Sondhi, Anchal

Zirconium carbide (ZrC) is a high modulus ceramic with an ultra-high melting temperature and, consequently, is capable of withstanding extreme environments. Carbon-carbon composites (CCCs) are important structural materials in current commercial and future hypersonic aircraft; however, these materials may be susceptible to degradation when exposed to elevated temperatures during extreme velocities. At speeds of exceeding Mach 5, intense heating of leading edges of the aircraft triggers rapid oxidation of carbon in CCCs resulting in degradation of the structure and probable failure. Environmental/thermal barrier coatings (EBC/TBC) are employed to protect airfoil structures from extreme conditions. Yttria stabilized zirconia (YSZ) is a well-known EBC/TBC material currently used to protect metallic turbine blades and other aerospace structures. In this work, 3 mol% YSZ has been studied as a potential EBC/TBC on CCCs. However, YSZ is an oxygen conductor and may not sufficiently slow the oxidation of the underlying CCC. Under appropriate conditions, ZrC can form at the interface between CCC and YSZ. Because ZrC is a poor oxygen ion conductor in addition to its stability at high temperatures, it can reduce the oxygen transport to the CCC and thus increase the service lifetime of the structure. This dissertation investigates the thermodynamics and kinetics of the YSZ/ZrC/CCC system and the resulting structural changes across multiple size scales. A series of experiments were conducted to understand the mechanisms and species involved in the carbothermal reduction of ZrO2 to form ZrC. 3 mol% YSZ and graphite powders were uniaxially pressed into pellets and reacted in a graphite (C) furnace. Rietveld x-ray diffraction phase quantification determined that greater fractions of ZrC were formed when carbon was the majority mobile species. These results were validated by modeling the process thermochemically and were confirmed with additional experiments. Measurements were

Novel low-temperature sintering ceramic substrate based on indialite/cordierite glass ceramics

Science.gov (United States)

Varghese, Jobin; Vahera, Timo; Ohsato, Hitoshi; Iwata, Makoto; Jantunen, Heli

2017-10-01

In this paper, a novel low-temperature sintering substrate for low temperature co-fired ceramic applications based on indialite/cordierite glass ceramics with Bi2O3 as a sintering aid showing low permittivity (εr) and ultralow dielectric loss (tan δ) is described. The fine powder of indialite was prepared by the crystallization of cordierite glass at 1000 °C/1 h. The optimized sintering temperature was 900 °C with 10 wt % Bi2O3 addition. The relative density achieved was 97%, and εr and tan δ were 6.10 and 0.0001 at 1 MHz, respectively. The composition also showed a moderately low temperature coefficient of relative permittivity of 118 ppm/°C at 1 MHz. The obtained linear coefficient of thermal expansion was 3.5 ppm/°C in the measured temperature range of 100 to 600 °C. The decreasing trend in dielectric loss, the low relative permittivity at 1 MHz, and the low thermal expansion of the newly developed composition make it an ideal choice for radio frequency applications.

Method of forming a ceramic matrix composite and a ceramic matrix component

Science.gov (United States)

de Diego, Peter; Zhang, James

2017-05-30

A method of forming a ceramic matrix composite component includes providing a formed ceramic member having a cavity, filling at least a portion of the cavity with a ceramic foam. The ceramic foam is deposited on a barrier layer covering at least one internal passage of the cavity. The method includes processing the formed ceramic member and ceramic foam to obtain a ceramic matrix composite component. Also provided is a method of forming a ceramic matrix composite blade and a ceramic matrix composite component.

Data on post irradiation experiments of heat resistant ceramic composite materials. PIE for 97M-13A

Energy Technology Data Exchange (ETDEWEB)

Baba, Shin-ichi; Ishihara, Masahiro; Souzawa, Shizuo [Japan Atomic Energy Research Inst., Oarai, Ibaraki (Japan). Oarai Research Establishment; Sekino, Hajime [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment

2003-03-01

The research on the radiation damage mechanism of heat resistant ceramic composite materials is one of the research subjects of the innovative basic research in the field of high temperature engineering, using the High Temperature engineering Test Reactor (HTTR). Three series of irradiation tests on the heat resistant ceramic composite materials, first to third irradiation test program, were carried out using the Japan Material Testing Reactor (JMTR). This is a summary report on the first irradiation test program; irradiation induced dimensional change, thermal expansion coefficient, X-ray diffraction and {gamma}-ray spectrum are reported. (author)

Improved lifetime of new fibrous carbon/ceramic composites

Science.gov (United States)

Gumula, Teresa

2018-03-01

New carbon/ceramic composites have been synthesized from low-cost phenol-formaldehyde resin and polysiloxane preceram. A reference carbon composite reinforced with carbon fibre (CC composite) is obtained in first place from a carbon fibre roving impregnated with a solution of phenol-formaldehyde resin in isopropyl alcohol. To obtain fibrous carbon/ceramic composites the CC perform is impregnated with polymethylphenylsiloxane polymer and then a thermal treatment in an inert atmosphere is applied. Depending on the temperature of this process, the resulting ceramics can be silicon carbide (SiC) or silicon oxycarbide (SiCO). Three representative samples, named CC/SiCO( a) (obtained at 1000 °C), CC/SiCO( b) (1500 °C) and CC/SiC (1700 °C), have been tested for fatigue behaviour and oxidation resistance. The value of the Young's modulus remains constant in fatigue tests done in flexion mode for the three new composites during a high number of cycles until sudden degradation begins. This is an unusual and advantageous characteristic for this type of materials and results in the absence of delamination during the measurements. In contrast, the CC reference composite shows a progressive degradation of the Young's modulus accompanied by delamination. SEM micrographs revealed that the formation of filaments of submicrometer diameter during the heat treatment can be responsible for the improved behaviour of these composites. The CC/SiC composite shows the best oxidation resistance among the three types of composites, with a 44% mass loss after 100 h of oxidation.

Advanced SiC/SiC Ceramic Composites For Gas-Turbine Engine Components

Science.gov (United States)

Yun, H. M.; DiCarlo, J. A.; Easler, T. E.

2004-01-01

NASA Glenn Research Center (GRC) is developing a variety of advanced SiC/SiC ceramic composite (ASC) systems that allow these materials to operate for hundreds of hours under stress in air at temperatures approaching 2700 F. These SiC/SiC composite systems are lightweight (approximately 30% metal density) and, in comparison to monolithic ceramics and carbon fiber-reinforced ceramic composites, are able to reliably retain their structural properties for long times under aggressive gas-turbine engine environments. The key for the ASC systems is related first to the NASA development of the Sylramic-iBN Sic fiber, which displays higher thermal stability than any other SiC- based ceramic fibers and possesses an in-situ grown BN surface layer for higher environmental durability. This fiber is simply derived from Sylramic Sic fiber type that is currently produced at ATK COI Ceramics (COIC). Further capability is then derived by using chemical vapor infiltration (CVI) and/or polymer infiltration and pyrolysis (PIP) to form a Sic-based matrix with high creep and rupture resistance as well as high thermal conductivity. The objectives of this study were (1) to optimize the constituents and processing parameters for a Sylramic-iBN fiber reinforced ceramic composite system in which the Sic-based matrix is formed at COIC almost entirely by PIP (full PIP approach), (2) to evaluate the properties of this system in comparison to other 2700 F Sylramic-iBN systems in which the matrix is formed by full CVI and CVI + PIP, and (3) to examine the pros and cons of the full PIP approach for fabricating hot-section engine components. A key goal is the development of a composite system with low porosity, thereby providing high modulus, high matrix cracking strength, high interlaminar strength, and high thermal conductivity, a major property requirement for engine components that will experience high thermal gradients during service. Other key composite property goals are demonstration at

Low temperature sintering of fluorapatite glass-ceramics

Science.gov (United States)

Denry, Isabelle; Holloway, Julie A.

2014-01-01

Fluorapatite glass-ceramics have been shown to be excellent candidates as scaffold materials for bone grafts, however, scaffold production by sintering is hindered by concurrent crystallization of the glass. Our goal was to investigate the effect of Ca/Al ratio on the sintering behavior of Nb-doped fluorapatite-based glasses in the SiO2-Al2O3-P2O5-MgO-Na2O-K2O-CaO-CaF2 system. Glass compositions with Ca/Al ratio of 1 (A), 2 (B), 4 (C) and 19 (D) were prepared by twice melting at 1525°C for 3h. Glasses were either cast as cylindrical ingots or ground into powders. Disc-shaped specimens were prepared by either sectioning from the ingots or powder-compacting in a mold, followed by heat treatment at temperatures ranging between 700 and 1050°C for 1h. The density was measured on both sintered specimens and heat treated discs as controls. The degree of sintering was determined from these measurements. XRD showed that fluorapatite crystallized in all glass-ceramics. A high degree of sintering was achieved at 775°C for glass-ceramic D (98.99±0.04%), and 900°C for glass-ceramic C (91.31±0.10). Glass-ceramics A or B were only partially sintered at 1000°C (63.6±0.8% and 74.1±1.5%, respectively). SEM revealed a unique microstructure of micron-sized spherulitic fluorapatite crystals in glass-ceramics C and D. Increasing the Ca/Al ratio promoted low temperature sintering of fluorapatite glass-ceramics, which are traditionally difficult to sinter. PMID:24252652

Electrostatic Assembly Preparation of High-Toughness Zirconium Diboride-Based Ceramic Composites with Enhanced Thermal Shock Resistance Performance.

Science.gov (United States)

Zhang, Baoxi; Zhang, Xinghong; Hong, Changqing; Qiu, Yunfeng; Zhang, Jia; Han, Jiecai; Hu, PingAn

2016-05-11

The central problem of using ceramic as a structural material is its brittleness, which associated with rigid covalent or ionic bonds. Whiskers or fibers of strong ceramics such as silicon carbide (SiC) or silicon nitride (Si3N4) are widely embedded in a ceramic matrix to improve the strength and toughness. The incorporation of these insulating fillers can impede the thermal flow in ceramic matrix, thus decrease its thermal shock resistance that is required in some practical applications. Here we demonstrate that the toughness and thermal shock resistance of zirconium diboride (ZrB2)/SiC composites can be improved simultaneously by introducing graphene into composites via electrostatic assembly and subsequent sintering treatment. The incorporated graphene creates weak interfaces of grain boundaries (GBs) and optimal thermal conductance paths inside composites. In comparison to pristine ZrB2-SiC composites, the toughness of (2.0%) ZrB2-SiC/graphene composites exhibited a 61% increasing (from 4.3 to 6.93 MPa·m(1/2)) after spark plasma sintering (SPS); the retained strength after thermal shock increased as high as 74.8% at 400 °C and 304.4% at 500 °C. Present work presents an important guideline for producing high-toughness ceramic-based composites with enhanced thermal shock properties.

Evaluating strength at ultra-high temperatures-Methods and results

International Nuclear Information System (INIS)

Voelkl, Rainer; Fischer, Bernd; Beschliesser, Manuel; Glatzel, Uwe

2008-01-01

Proprietary equipment for mechanical testing at ultra-high temperatures by ohmic heating is outlined. Strain is measured with a video extensometer with an accuracy of up to Δε-bar∼±0.00025%. Stability and accuracy of the test system are evaluated on Pt- and refractory alloys. These specially designed and built test facilities are compared to commercially available high-vacuum test chambers with tungsten heater

High Temperature Characterization of Ceramic Pressure Sensors

National Research Council Canada - National Science Library

Fonseca, Michael A; English, Jennifer M; Von Arx, Martin; Allen, Mark G

2001-01-01

This work reports functional wireless ceramic micromachined pressure sensors operating at 450 C, with demonstrated materials and readout capability indicating potential extension to temperatures in excess of 600 C...

A Li-Garnet composite ceramic electrolyte and its solid-state Li-S battery

Science.gov (United States)

Huang, Xiao; Liu, Cai; Lu, Yang; Xiu, Tongping; Jin, Jun; Badding, Michael E.; Wen, Zhaoyin

2018-04-01

A high strength Li-Garnet solid electrolyte composite ceramic is successfully prepared via conventional solid state method with Li6.4La3Zr1.4Ta0.6O12 and nano MgO powders. Well sintered ceramic pellets and bars are obtained with 0-9 wt.% MgO. Fracture strength is approximately 135 MPa for composite ceramics with 5-9 wt.% MgO, which is ∼50% higher than that of pure Li6.4La3Zr1.4Ta0.6O12 (90 MPa). Lithium-ion conductivity of the composite is above 5 × 10-4 S cm-1 at room temperature; comparable to the pure Li6.4La3Zr1.4Ta0.6O12 material. SEM cross-sections of the composite ceramic shows a much more uniform microstructure comparing with pure ones, owing to the grain growth inhibition effect of the MgO second phase. A battery cell consisting of Li/composite ceramics/Sulfur-Carbon at 25 °C exhibits a capacity of 685 mAh g-1 at 0.2 C at the 200th cycle, while maintaining a coulombic efficiency of 100%. These results indicate that the composite ceramic Li6.4La3Zr1.4Ta0.6O12-MgO is promising for the production of electrolyte membrane and fabrication of Li-Sulfur batteries.

Commercialization of Ultra-Hard Ceramics for Cutting Tools Final Report CRADA No. TC0279.0

Energy Technology Data Exchange (ETDEWEB)

Landingham, R. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Neumann, T. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)

2017-08-15

This was a collaborative effort between Lawrence Livermore National Security, LLC as manager and operator of Lawrence Livermore National Laboratory (LLNL) and Greenleaf Corporation (Greenleaf) to develop the technology for forming unique precursor nano-powders process that can be consolidated into ceramic products for industry. LLNL researchers have developed a solgel process for forming nano-ceramic powders. The nano powders are highly tailorable, allowing the explicit design of desired properties that lead to ultra hard materials with fine grain size. The present CRADA would allow the two parties to continue the development of the sol-gel process and the consolidation process in order to develop an industrially sound process for the manufacture of these ultra-hard materials.

Glass-ceramic hermetic seals to high thermal expansion metals

Science.gov (United States)

Kramer, D.P.; Massey, R.T.

1987-04-28

A process for forming glass-ceramic materials from an alkaline silica-lithia glass composition comprising 60-72 mole-% SiO/sub 2/, 18-27 mole-% Li/sub 2/O, 0-5 mole-% Al/sub 2/O/sub 3/, 0-6 mole-% K/sub 2/O, 0-3 mole-% B/sub 2/O/sub 3/, and 0.5-2.5 mole-% P/sub 2/O/sub 5/, which comprises heating said glass composition at a first temperature within the 950-1050/degree/C range for 5-60 minutes, and then at a devitrification temperature within the 700-900/degree/C range for about 5-300 minutes to obtain a glass-ceramic having a thermal expansion coefficient of up to 210 x 10/sup /minus/7///degree/C. These ceramics form strong, hermetic seals with high expansion metals such as stainless steel alloys. An intermediate nucleation heating step conducted at a temperature within the range of 675-750/degree/C for 10-120 minutes may be employed between the first stage and the devitrification stage. 1 fig., 2 tabs.

Single-source-precursor Synthesis and High-temperature Behavior of SiC Ceramics Containing Boron

Science.gov (United States)

Gui, Miaomiao; Fang, Yunhui; Yu, Zhaoju

2014-12-01

In this paper, a hyperbranched polyborocarbosilane (HPBCS) was prepared by a one-pot synthesis with Cl2Si(CH3)CH2Cl, Cl3SiCH2Cl and BCl3 as the starting materials. The obtained HPBCS was characterized by GPC, FT-IR and NMR, and was confirmed to have hyperbranched structures. The thermal property of the resulting HPBCS was investigated by TGA. The ceramic yield of the HPBCS is about 84% and that of the counterpart hyperbranched hydridopolycarbosilane is only 45%, indicating that the introduction of boron into the preceramic polymer significantly improved the ceramic yield. With the polymer-derived ceramic route, the final ceramics were annealed at 1800 °C in argon atmosphere for 2 h in order to characterize the microstructure and to evaluate the high-temperature behavior. The final ceramic microstructure was studied by XRD and SEM, indicating that the introduction of boron dramatically inhibits SiC crystallization. The boron-containing SiC ceramic shows excellent high-temperature behavior against decomposition and crystallization at 1800 °C.

Effects of magnetic field treatment on dielectric properties of CCTO@Ni/PVDF composite with low concentration of ceramic fillers

Energy Technology Data Exchange (ETDEWEB)

Chi, Q. G., E-mail: qgchi@hotmail.com, E-mail: empty-cy@l63.com [Key Laboratory of Engineering Dielectrics and Its Application, Ministry of Education, Harbin University of Science and Technology, Harbin 150080 (China); State Key Laboratory of Electrical Insulation and Power Equipment, Xi’an Jiaotong University, Xi’an 710049 (China); Gao, L. [Key Laboratory of Engineering Dielectrics and Its Application, Ministry of Education, Harbin University of Science and Technology, Harbin 150080 (China); College of Electrical Engineering, Suihua University, Suihua 152061 (China); Wang, X.; Chen, Y., E-mail: qgchi@hotmail.com, E-mail: empty-cy@l63.com; Dong, J. F.; Cui, Y.; Lei, Q. Q. [Key Laboratory of Engineering Dielectrics and Its Application, Ministry of Education, Harbin University of Science and Technology, Harbin 150080 (China)

2015-11-15

Using melt mixing, we produced a ceramic/polymer composite with a matrix of polyvinylidene fluoride (PVDF) and a filler of 5 vol.% Ni-deposited CaCu{sub 3}Ti{sub 4}O{sub 12} core-shell ceramic particles (CCTO@Ni), and studied its prominent dielectric characteristics for the first. Its phase composition and morphology were analyzed by X-ray diffraction and scanning electron microscopy, respectively. After treating the composite films with various durations of a magnetic field treatment, we compared their dielectric properties. We found that the CCTO@Ni ceramic had a typical urchin-like core-shell structure, and that different durations of the magnetic field treatment produced different distributions of ceramic particles in the PVDF matrix. The dielectric permittivity of the untreated CCTO@Ni/PVDF composite was 20% higher than that of neat PVDF, and it had a low loss tangent. However, only the composite treated for 30 min in the magnetic field had an ultra-high dielectric permittivity of 1.41 × 10{sup 4} at 10 Hz, three orders of magnitude higher than the untreated composite, which declined dramatically with increasing frequency, accompanied by an insulating-conducting phase transition and an increase in loss tangent. Our results demonstrate that changes in the dielectric properties of PVDF composites with magnetic field treatment are closely related to the percolation effect and interfacial polarization.

Development of Nano-crystalline Doped-Ceramic Enabled Fiber Sensors for High Temperature In-Situ Monitoring of Fossil Fuel Gases

Energy Technology Data Exchange (ETDEWEB)

Xiao, Hai [Missouri Univ. of Science and Technology, Rolla, MO (United States); Dong, Junhang [Univ. of Cincinnati, OH (United States); Lin, Jerry [Arizona State Univ., Tempe, AZ (United States); Romero, Van [New Mexico Institute of Mining and Technology, Socorro, NM (United States)

2012-03-01

This is a final technical report for the first project year from July 1, 2005 to Jan 31, 2012 for DoE/NETL funded project DE-FC26-05NT42439: Development of Nanocrystalline Doped-Ceramic Enabled Fiber Sensors for High Temperature In-Situ Monitoring of Fossil Fuel Gases. This report summarizes the technical progresses and achievements towards the development of novel nanocrystalline doped ceramic material-enabled optical fiber sensors for in situ and real time monitoring the gas composition of flue or hot gas streams involved in fossil-fuel based power generation and hydrogen production.

Design Considerations for Ceramic Matrix Composite Vanes for High Pressure Turbine Applications

Science.gov (United States)

Boyle, Robert J.; Parikh, Ankur H.; Nagpal, Vinod K.; Halbig, Michael C.

2013-01-01

Issues associated with replacing conventional metallic vanes with Ceramic Matrix Composite (CMC) vanes in the first stage of the High Pressure Turbine (HPT) are explored. CMC materials have higher temperature capability than conventional HPT vanes, and less vane cooling is required. The benefits of less vane coolant are less NOx production and improved vane efficiency. Comparisons between CMC and metal vanes are made at current rotor inlet temperatures and at an vane inlet pressure of 50 atm.. CMC materials have directionally dependent strength characteristics, and vane designs must accommodate these characteristics. The benefits of reduced NOx and improved cycle efficiency obtainable from using CMC vanes. are quantified Results are given for vane shapes made of a two dimensional CMC weave. Stress components due to thermal and pressure loads are shown for all configurations. The effects on stresses of: (1) a rib connecting vane pressure and suction surfaces; (2) variation in wall thickness; and (3) trailing edge region cooling options are discussed. The approach used to obtain vane temperature distributions is discussed. Film cooling and trailing edge ejection were required to avoid excessive vane material temperature gradients. Stresses due to temperature gradients are sometimes compressive in regions where pressure loads result in high tensile stresses.

High-Temperature Polymer Composites Tested for Hypersonic Rocket Combustor Backup Structure

Science.gov (United States)

Sutter, James K.; Shin, E. Eugene; Thesken, John C.; Fink, Jeffrey E.

2005-01-01

Significant component weight reductions are required to achieve the aggressive thrust-toweight goals for the Rocket Based Combined Cycle (RBCC) third-generation, reusable liquid propellant rocket engine, which is one possible engine for a future single-stage-toorbit vehicle. A collaboration between the NASA Glenn Research Center and Boeing Rocketdyne was formed under the Higher Operating Temperature Propulsion Components (HOTPC) program and, currently, the Ultra-Efficient Engine Technology (UEET) Project to develop carbon-fiber-reinforced high-temperature polymer matrix composites (HTPMCs). This program focused primarily on the combustor backup structure to replace all metallic support components with a much lighter polymer-matrixcomposite- (PMC-) titanium honeycomb sandwich structure.

Spark-plasma sintering of ZrB2 ultra-high-temperature ceramics

OpenAIRE

Zamora Rodríguez, Víctor

2013-01-01

This work was performed in the context of the research line entitled Processing and Sintering of Advanced Ceramic Materials in the Grupo Especializado de Materiales of the University of Extremadura, and was supported by the Ministerio de Ciencia y Tecnología (Government of Spain) and FEDER funds under the Grant Nº MAT 2007-61609.

Changes in the flexural strength of engineering ceramics after high temperature sodium corrosion test. Influence after sodium exposure for 1000 hours

International Nuclear Information System (INIS)

Hayashi, Kazunori; Tachi, Yoshiaki; Kano, Shigeki; Hirakawa, Yasushi; Komine, Ryuji; Yoshida, Eiichi

1998-02-01

Engineering ceramics have excellent properties such as high strength, high hardness and high heat resistance compared with metallic materials. To apply the ceramic in fast reactor environment, it is necessary to evaluate the sodium compatibility and the influence of sodium on the mechanical properties of ceramics. In this study, the influence of high temperature sodium on the mechanical properties of sintered ceramics of conventional and high purity Al 2 O 3 , SiC, SiAlON, AlN and unidirectional solidified ceramics of Al 2 O 3 /YAG eutectic composite were investigated by means of flexure tests. Test specimens were exposed in liquid sodium at 823K and 923K for 3.6Ms. There were no changes in the flexural strength of the conventional and high purity Al 2 O 3 , AlN and Al 2 O 3 /YAG eutectic composite after the sodium exposure at 823K. On the contrary, the decrease in the flexural strength was observed in SiC and SiAlON. After the sodium exposure at 923K, there were also no changes in the flexural strength of AlN and Al 2 O 3 /YAG eutectic composite. In the conventional and high purity Al 2 O 3 and SiC, the flexural strength decreased and signs of grain boundary corrosion were detected by surface observation. The flexural strength of SiAlON after the sodium exposure at 923K increased instead of severe corrosion. In the specimens those showed no changes in the flexural strength, further exposure in sodium is needed to verify whether the mechanical properties degrade or not. For SiAlON, it is necessary to clarify the reason for the increased strength after the sodium exposure at 923K. (author)

Evaluation of a Melt Infiltrated SiC/SiC Ceramic Matrix Composite

Science.gov (United States)

2017-12-20

temperature performance of a state- of-the-art CMC provides evidence that this new class of materials can, or perhaps cannot, meet the harsh...and elevated temperature . This report describes tensile, creep, and fatigue testing procedures and presents the results. 15. SUBJECT TERMS ceramic...matrix composites, creep, dwell fatigue, fatigue, high temperature , melt infiltrated, SiC/SiC 16. SECURITY CLASSIFICATION OF: 17. LIMITATION OF

Low temperature sintering of fluorapatite glass-ceramics.

Science.gov (United States)

Denry, Isabelle; Holloway, Julie A

2014-02-01

Fluorapatite glass-ceramics have been shown to be excellent candidates as scaffold materials for bone grafts, however, scaffold production by sintering is hindered by concurrent crystallization of the glass. Objective, our goal was to investigate the effect of Ca/Al ratio on the sintering behavior of Nb-doped fluorapatite-based glasses in the SiO2-Al2O3-P2O5-MgO-Na2O-K2O-CaO-CaF2 system. Methods, glass compositions with Ca/Al ratio of 1 (A), 2 (B), 4 (C) and 19 (D) were prepared by twice melting at 1525°C for 3h. Glasses were either cast as cylindrical ingots or ground into powders. Disk-shaped specimens were prepared by either sectioning from the ingots or powder-compacting in a mold, followed by heat treatment at temperatures ranging between 700 and 1050°C for 1h. The density was measured on both sintered specimens and heat treated discs as controls. The degree of sintering was determined from these measurements. Results and Significance XRD showed that fluorapatite crystallized in all glass-ceramics. A high degree of sintering was achieved at 775°C for glass-ceramic D (98.99±0.04%), and 900°C for glass-ceramic C (91.31±0.10). Glass-ceramics A or B were only partially sintered at 1000°C (63.6±0.8% and 74.1±1.5%, respectively). SEM revealed a unique microstructure of micron-sized spherulitic fluorapatite crystals in glass-ceramics C and D. Increasing the Ca/Al ratio promoted low temperature sintering of fluorapatite glass-ceramics, which are traditionally difficult to sinter. Copyright © 2013 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

Preparation of new composite ceramics based on gadolinium-doped ceria and magnesia nanoparticles

Energy Technology Data Exchange (ETDEWEB)

Yao, Jingying; Schelter, Matthias; Zosel, Jens; Oelssner, Wolfram [Kurt-Schwabe-Institut fuer Mess- und Sensortechnik e.V. Meinsberg, Waldheim (Germany); Mertig, Michael [Kurt-Schwabe-Institut fuer Mess- und Sensortechnik e.V. Meinsberg, Waldheim (Germany); Physikalische Chemie, Mess- und Sensortechnik, Technische Universitaet Dresden (Germany)

2017-09-15

To achieve solid electrolyte materials for electrochemical energy storage devices with very high oxygen ion conductivity, composites of gadolinium-doped ceria (GDC) and magnesia (MgO) are developed in this study. Three different preparation methods are used to prepare nanoparticles from these two components. According to the characterization results, the self-propagating high-temperature synthesis is best suited for the preparation of both nanometer-sized GDC powder as solid electrolyte and MgO powder as insulator. The structures of the prepared nanometer-sized powders have been characterized by X-ray diffraction and transmission electron microscopy. They show narrow size distributions in the lower nanometer range. Then, dense composite ceramics are prepared from a MgO-GDC mixture by sintering. The size of the crystallite domains in the sintered ceramic is in the upper nanometer range. TEM and TEM-EDX images of a new composite ceramic based on gadolinium-doped ceria and magnesia nanoparticles. (copyright 2017 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Preparation of new composite ceramics based on gadolinium-doped ceria and magnesia nanoparticles

International Nuclear Information System (INIS)

Yao, Jingying; Schelter, Matthias; Zosel, Jens; Oelssner, Wolfram; Mertig, Michael

2017-01-01

To achieve solid electrolyte materials for electrochemical energy storage devices with very high oxygen ion conductivity, composites of gadolinium-doped ceria (GDC) and magnesia (MgO) are developed in this study. Three different preparation methods are used to prepare nanoparticles from these two components. According to the characterization results, the self-propagating high-temperature synthesis is best suited for the preparation of both nanometer-sized GDC powder as solid electrolyte and MgO powder as insulator. The structures of the prepared nanometer-sized powders have been characterized by X-ray diffraction and transmission electron microscopy. They show narrow size distributions in the lower nanometer range. Then, dense composite ceramics are prepared from a MgO-GDC mixture by sintering. The size of the crystallite domains in the sintered ceramic is in the upper nanometer range. TEM and TEM-EDX images of a new composite ceramic based on gadolinium-doped ceria and magnesia nanoparticles. (copyright 2017 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

MAX Phase Modified SiC Composites for Ceramic-Metal Hybrid Cladding Tubes

International Nuclear Information System (INIS)

Jung, Yang-Il; Kim, Sun-Han; Park, Dong-Jun; Park, Jeong-Hwan; Park, Jeong-Yong; Kim, Hyun-Gil; Koo, Yang-Hyun

2015-01-01

A metal-ceramic hybrid cladding consists of an inner zirconium tube, and an outer SiC fiber-matrix SiC ceramic composite with surface coating as shown in Fig. 1 (left-hand side). The inner zirconium allows the matrix to remain fully sealed even if the ceramic matrix cracks through. The outer SiC composite can increase the safety margin by taking the merits of the SiC itself. In addition, the outermost layer prevents the dissolution of SiC during normal operation. On the other hand, a ceramic-metal hybrid cladding consists of an outer zirconium tube, and an inner SiC ceramic composite as shown in Fig. 1 (right-hand side). The outer zirconium protects the fuel rod from a corrosion during reactor operation, as in the present fuel claddings. The inner SiC composite, additionally, is designed to resist the severe oxidation under a postulated accident condition of a high-temperature steam environment. Reaction-bonded SiC was fabricated by modifying the matrix as the MAX phase. The formation of Ti 3 SiC 2 was investigated depending on the compositions of the preform and melt. In most cases, TiSi 2 was the preferential phase because of its lowest melting point in the Ti-Si-C system. The evidence of Ti 3 SiC 2 was the connection with the pressurizing

Spectroscopic studies on (Ba,Ca)(Ti,Zr)O3 ferroelectric ceramics with high piezoelectric coefficients

International Nuclear Information System (INIS)

Archana Kumar; Sreenivas, K.

2013-01-01

In recent year non lead-based multi component ceramics consisting Ba(Ti 0.8 Zr 0.2 )O 3- (Ba 0.7 Ca 0.3 )TiO 3 have been found to exhibit high piezoelectric coefficients comparable to those of PZT, and there is a lot interest to understand nature of phase transition in these novel compositions. In the present study 0.5Ba(Ti 0.8 Zr 0.2 )O 3- 0.5(Ba 0.7 Ca 0.3 )TiO 3 ceramic composition calcinated and sintered at different temperatures has been investigated. The ceramics are prepared from the raw powders and reacted by a solid state reaction method. Spectroscopic methods including DTA/TGA, FTIR and Raman spectroscopy been used to understand the changes occurring in the chemical and structural properties during processing. The nature of polymorphic phase transition has been studied through the temperature dependent Raman spectroscopy. The de-poling characteristics with temperature have been studied to assess their usefulness for high temperature transducer applications, and their ferroelectric properties have been studied. This new composition exhibits high piezoelectric (d 33 ), and the transition temperature is low around 120℃. (author)

A porous ceramic membrane tailored high-temperature supercapacitor

Science.gov (United States)

Zhang, Xin; He, Benlin; Zhao, Yuanyuan; Tang, Qunwei

2018-03-01

The supercapacitor that can operate at high-temperature are promising for markedly increase in capacitance because of accelerated charge movement. However, the state-of-the-art polymer-based membranes will decompose at high temperature. Inspired by solid oxide fuel cells, we present here the experimental realization of high-temperature supercapacitors (HTSCs) tailored with porous ceramic separator fabricated by yttria-stabilized zirconia (YSZ) and nickel oxide (NiO). Using activated carbon electrode and supporting electrolyte from potassium hydroxide (KOH) aqueous solution, a category of symmetrical HTSCs are built in comparison with a conventional polymer membrane based device. The dependence of capacitance performance on temperature is carefully studied, yielding a maximized specific capacitance of 272 F g-1 at 90 °C for the optimized HTSC tailored by NiO/YSZ membrane. Moreover, the resultant HTSC has relatively high durability when suffer repeated measurement over 1000 cycles at 90 °C, while the polymer membrane based supercapacitor shows significant reduction in capacitance at 60 °C. The high capacitance along with durability demonstrates NiO/YSZ membrane tailored HTSCs are promising in future advanced energy storage devices.

Design and preliminary analysis of in-vessel core catcher made of high-temperature ceramics material in PWR

International Nuclear Information System (INIS)

Xu Hong; Ma Li; Wang Junrong; Zhou Zhiwei

2011-01-01

In order to protect the interior wall of pressure vessel from melting, as an additional way to external reactor vessel cooling (ERVC), a kind of in-vessel core catcher (IVCC) made of high-temperature ceramics material was designed. Through the high-temperature and thermal-resistance characteristic of IVCC, the distributing of heat flux was optimized. The results show that the downward average heat flux from melt in ceramic layer reduces obviously and the interior wall of pressure vessel doesn't melt, keeping its integrity perfectly. Increasing of upward heat flux from metallic layer makes the upper plenum structure's temperature ascend, but the temperature doesn't exceed its melting point. In conclusion, the results indicate the potential feasibility of IVCC made of high-temperature ceramics material. (authors)

Hardness of ion implanted ceramics

International Nuclear Information System (INIS)

Oliver, W.C.; McHargue, C.J.; Farlow, G.C.; White, C.W.

1985-01-01

It has been established that the wear behavior of ceramic materials can be modified through ion implantation. Studies have been done to characterize the effect of implantation on the structure and composition of ceramic surfaces. To understand how these changes affect the wear properties of the ceramic, other mechanical properties must be measured. To accomplish this, a commercially available ultra low load hardness tester has been used to characterize Al 2 O 3 with different implanted species and doses. The hardness of the base material is compared with the highly damaged crystalline state as well as the amorphous material

Ultra-hard ceramic coatings fabricated through microarc oxidation on aluminium alloy

International Nuclear Information System (INIS)

Wu Hanhua; Wang Jianbo; Long Beiyu; Long Beihong; Jin Zengsun; Naidan Wang; Yu Fengrong; Bi Dongmei

2005-01-01

Ultra-hard ceramic coatings with microhardness of 2535 Hv have been synthesized on the Al alloy substrate by microarc oxidation (MAO) technique. The effects of anodic current density (j a ) and the ratio of cathodic to anodic current density (j c /j a ) on the mechanical and corrosion resistance properties of MAO coatings have been studied by microhardness and pitting corrosion tests, respectively. In addition, the phase composition and microstructure of the coatings were analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. The results show that the coatings prepared at high anodic current density consist mainly of α-Al 2 O 3 , while those fabricated at low anodic current density are almost composed of γ-Al 2 O 3 . Microhardness test shows that the coatings have high microhardness, and the highest one is found in the coating formed at j a = 15 A/dm 2 and j c /j a = 0.7. Pitting corrosion test shows that the structure of coatings is strongly influenced by the varying j c /j a

Design and Fabrication of a Piezoresistive Pressure Sensor for Ultra High Temperature Environment

International Nuclear Information System (INIS)

Zhao, L B; Zhao, Y L; Jiang, Z D

2006-01-01

In order to solve the pressure measurement problem in the harsh environment, a piezoresistive pressure sensor has been developed, which can be used under high temperature above 200 deg. C and is able to endure instantaneous ultra high temperature (2000deg. C, duration≤2s) impact. Based on the MEMS (Micro Electro-Mechanical System) and integrated circuit technology, the piezoresistive pressure sensor's sensitive element was fabricated and constituted by silicon substrate, a thin buried silicon dioxide layer, four p-type resistors in the measuring circuit layer by boron ion implantation and photolithography, the top SiO2 layer by oxidation, stress matching Si3N4 layer, and a Ti-Pt-Au beam lead layer for connecting p-type resistors by sputtering. In order to decrease the leak-current influence to sensor in high temperature above 200deg. C, the buried SiO2 layer with the thickness 367 nm was fabricated by the SIMOX (Separation by Implantation of Oxygen) technology, which was instead of p-n junction to isolate the upper measuring circuit layer from Si substrate. In order to endure instantaneous ultra high temperature impact, the mechanical structure with cantilever and diaphragm and transmitting beam was designed. By laser welding and high temperature packaging technology, the high temperature piezoresistive pressure sensor was fabricated with range of 120MPa. After the thermal compensation, the sensor's thermal zero drift k 0 and thermal sensitivity drift k s were easy to be less than 3x10 -4 FS/deg. C. The experimental results show that the developed piezoresistive pressure sensor has good performances under high temperature and is able to endure instantaneous ultra high temperature impact, which meets the requirements of modern industry, such as aviation, oil, engine, etc

Facility for continuous CVD coating of ceramic fibers

International Nuclear Information System (INIS)

Moore, A.W.

1992-01-01

The development of new and improved ceramic fibers has spurred the development and application of ceramic composites with improved strength, strength/weight ratio, toughness, and durability at increasingly high temperatures. For many systems, the ceramic fibers can be used without modification because their properties are adequate for the chosen application. However, in order to take maximum advantage of the fiber properties, it is often necessary to coat the ceramic fibers with materials of different composition and properties. Examples include (1) boron nitride coatings on a ceramic fiber, such as Nicalon silicon carbide, to prevent reaction with the ceramic matrix during fabrication and to enhance fiber pullout and increase toughness when the ceramic composite is subjected to stress; (2) boron nitride coatings on ceramic yarns, such as Nicalon for use as thermal insulation panels in an aerodynamic environment, to reduce abrasion of the Nicalon and to inhibit the oxidation of free carbon contained within the Nicalon; and (3) ceramic coatings on carbon yarns and carbon-carbon composites to permit use of these high-strength, high-temperature materials in oxidizing environments at very high temperatures. This paper describes a pilot-plant-sized CVD facility for continuous coating of ceramic fibers and some of the results obtained so far with this equipment

Tribology of selected ceramics at temperatures to 900 C

Science.gov (United States)

Sliney, H. E.; Jacobson, T. P.; Deadmore, D.; Miyoshi, K.

1986-01-01

Results of fundamental and focused research on the tribological properties of ceramics are discussed. The basic friction and wear characteristics are given for ceramics of interest for use in gas turbine, adiabatic diesel, and Stirling engine applications. The importance of metal oxides in ceramic/metal sliding combinations is illustrated. The formulation and tribological additives are described. Friction and wear data are given for carbide and oxide-based composite coatings for temperatures to at least 900 C.

A New Class of Functionally Graded Cearamic-Metal Composites for Next Generation Very High Temperature Reactors

International Nuclear Information System (INIS)

Jain, Mohit; Skandan, Ganesh; Khose, Gordon E.; Maro, Judith

2008-01-01

Generation IV Very High Temperature power generating nuclear reactors will operate at temperatures greater than 900 C. At these temperatures, the components operating in these reactors need to be fabricated from materials with excellent thermo-mechanical properties. Conventional pure or composite materials have fallen short in delivering the desired performance. New materials, or conventional materials with new microstructures, and associated processing technologies are needed to meet these materials challenges. Using the concept of functionally graded materials, we have fabricated a composite material which has taken advantages of the mechanical and thermal properties of ceramic and metals. Functionally-graded composite samples with various microstructures were fabricated. It was demonstrated that the composition and spatial variation in the composition of the composite can be controlled. Some of the samples were tested for irradiation resistance to neutrons. The samples did not degrade during initial neutron irradiation testing.

"A New Class od Functionally Graded Cearamic-Metal Composites for Next Generation Very High Temperature Reactors"

Energy Technology Data Exchange (ETDEWEB)

Dr. Mohit Jain; Dr. Ganesh Skandan; Dr. Gordon E. Khose; Mrs. Judith Maro, Nuclear Reactor Laboratory, MIT

2008-05-01

Generation IV Very High Temperature power generating nuclear reactors will operate at temperatures greater than 900 oC. At these temperatures, the components operating in these reactors need to be fabricated from materials with excellent thermo-mechanical properties. Conventional pure or composite materials have fallen short in delivering the desired performance. New materials, or conventional materials with new microstructures, and associated processing technologies are needed to meet these materials challenges. Using the concept of functionally graded materials, we have fabricated a composite material which has taken advantages of the mechanical and thermal properties of ceramic and metals. Functionally-graded composite samples with various microstructures were fabricated. It was demonstrated that the composition and spatial variation in the composition of the composite can be controlled. Some of the samples were tested for irradiation resistance to neutrons. The samples did not degrade during initial neutron irradiation testing.

Micromechanical Prediction of Tensile Damage for Ceramic Matrix Composites under High Temperature

National Research Council Canada - National Science Library

Delale, F

1994-01-01

... (namely Nicalon/CAS II Composites) at room and elevated temperatures. First the composite Specimens were machined into dog-bone shape and polished to increase efficacy of observation in the SEM...

Fibre-matrix bond strength studies of glass, ceramic, and metal matrix composites

Science.gov (United States)

Grande, D. H.; Mandell, J. F.; Hong, K. C. C.

1988-01-01

An indentation test technique for compressively loading the ends of individual fibers to produce debonding has been applied to metal, glass, and glass-ceramic matrix composites; bond strength values at debond initiation are calculated using a finite-element model. Results are correlated with composite longitudinal and interlaminar shear behavior for carbon and Nicalon fiber-reinforced glasses and glass-ceramics including the effects of matrix modifications, processing conditions, and high-temperature oxidation embrittlement. The data indicate that significant bonding to improve off-axis and shear properties can be tolerated before the longitudinal behavior becomes brittle. Residual stress and other mechanical bonding effects are important, but improved analyses and multiaxial interfacial failure criteria are needed to adequately interpret bond strength data in terms of composite performance.

Ultra low and negative expansion glass–ceramic materials ...

Indian Academy of Sciences (India)

Unknown

Clay and Traditional Ceramics Division, Central Glass and Ceramic Research Institute, Kolkata 700 032, India ... The batch composition was modified with the addition of lithium carbonate, hydrated ... dustrial waste due to their great technological advantage ..... applications of glass ceramic the present glass composi-.

Ultra light weight refractory material for high temperature applications

Energy Technology Data Exchange (ETDEWEB)

Finke, V.; Kern, H. [Rath GmbH, Meissen (Germany); Springer, M. [Aug. Rath jun. GmbH, Vienna (Austria)

2007-07-01

The requirements on companies running high temperature processes, i.e. at temperatures about 1000 C and above, have increased dramatically within the last few years. For technological, economical and ecological purposes each application has to be checked carefully. As well the political discussion regarding environmental pollution, greenhouse effect and emission trading and the guidelines for climate and environmental protection exert massive influence on thermal process technology and pose an appropriate challenge for the companies. Next to costs of labour and raw materials the costs for energy and environmental costs play a decisive role more and more. The pressure on the management thereby incurred may have a lasting effect on innovations regarding increase of energy efficiency, decrease of CO{sub 2}-emission and often on non negligible increase of productivity. Mainly against the background of the highly scheduled European aims for emission reduction and also in consideration of the still proceeding globalisation the usage of state-of-the-art refractory technics in thermal process technology is of particular importance for business success, for reducing of environmental impact and last but not least for conservation and safeguarding of jobs in Europe and Germany. The applications for products made from high-temperature insulation wool in high temperature applications have strongly increased during the last five years. Especially the production capacities of polycrystalline wool (aluminium oxide wool e.g. Altra B72) have been doubled within the last three years. Primarily ultra light weight products made from HTIW are used in industrial furnaces with application temperatures above 1000 C and / or with high thermo-mechanical (thermal shock) and chemical exposure. The outstanding and essential advantages of these materials are obviously: Ultra light weight material with high resilience and flexibility, Optimised energy consumption (energy saving up to 50% compared

Ultra-high temperature tensile properties of ODS steel claddings under severe accident conditions

Energy Technology Data Exchange (ETDEWEB)

Yano, Y., E-mail: yano.yasuhide@jaea.go.jp [Japan Atomic Energy Agency, 4002, Narita-cho, Oarai-machi, Ibaraki, 311-1393 (Japan); Tanno, T.; Oka, H.; Ohtsuka, S.; Inoue, T.; Kato, S.; Furukawa, T.; Uwaba, T.; Kaito, T. [Japan Atomic Energy Agency, 4002, Narita-cho, Oarai-machi, Ibaraki, 311-1393 (Japan); Ukai, S.; Oono, N. [Materials Science and Engineering, Faculty of Engineering, Hokkaido University, N13, W-8, Kita-ku, Sapporo, Hokkaido, 060-8628 (Japan); Kimura, A. [Institute of Advanced Energy, Kyoto University, Gokasho, Uji, Kyoto 611-0011 (Japan); Hayashi, S. [Tokyo Institute of Technology, 2-12-1, Ookayama, Meguro-ku, Tokyo 152-8550 (Japan); Torimaru, T. [Nippon Nuclear Fuel Development Co., Ltd., 2163, Narita-cho, Oarai-machi, Ibaraki, 311-1313 (Japan)

2017-04-15

Ultra-high temperature ring tensile tests were performed to investigate the tensile behavior of oxide dispersion strengthened (ODS) steel claddings and wrapper materials under severe accident conditions with temperatures ranging from room temperature to 1400 °C which is close to the melting point of core materials. The experimental results showed that the tensile strength of 9Cr-ODS steel claddings was highest in the core materials at ultra-high temperatures of 900–1200 °C, but there was significant degradation in the tensile strength of 9Cr-ODS steel claddings above 1200 °C. This degradation was attributed to grain boundary sliding deformation with γ/δ transformation, which is associated with reduced ductility. By contrast, the tensile strength of recrystallized 12Cr-ODS and FeCrAl-ODS steel claddings retained its high value above 1200 °C, unlike the other tested materials.

Ultra-high temperature tensile properties of ODS steel claddings under severe accident conditions

Science.gov (United States)

Yano, Y.; Tanno, T.; Oka, H.; Ohtsuka, S.; Inoue, T.; Kato, S.; Furukawa, T.; Uwaba, T.; Kaito, T.; Ukai, S.; Oono, N.; Kimura, A.; Hayashi, S.; Torimaru, T.

2017-04-01

Ultra-high temperature ring tensile tests were performed to investigate the tensile behavior of oxide dispersion strengthened (ODS) steel claddings and wrapper materials under severe accident conditions with temperatures ranging from room temperature to 1400 °C which is close to the melting point of core materials. The experimental results showed that the tensile strength of 9Cr-ODS steel claddings was highest in the core materials at ultra-high temperatures of 900-1200 °C, but there was significant degradation in the tensile strength of 9Cr-ODS steel claddings above 1200 °C. This degradation was attributed to grain boundary sliding deformation with γ/δ transformation, which is associated with reduced ductility. By contrast, the tensile strength of recrystallized 12Cr-ODS and FeCrAl-ODS steel claddings retained its high value above 1200 °C, unlike the other tested materials.

Integration Science and Technology of Silicon-Based Ceramics and Composites:Technical Challenges and Opportunities

Science.gov (United States)

Singh, M.

2013-01-01

Ceramic integration technologies enable hierarchical design and manufacturing of intricate ceramic and composite parts starting with geometrically simpler units that are subsequently joined to themselves and/or to metals to create components with progressively higher levels of complexity and functionality. However, for the development of robust and reliable integrated systems with optimum performance for high temperature applications, detailed understanding of various thermochemical and thermomechanical factors is critical. Different technical approaches are required for the integration of ceramic to ceramic and ceramic to metal systems. Active metal brazing, in particular, is a simple and cost-effective method to integrate ceramic to metallic components. Active braze alloys usually contain a reactive filler metal (e.g., Ti, Cr, V, Hf etc) that promotes wettability and spreading by inducing chemical reactions with the ceramics and composites. In this presentation, various examples of brazing of silicon nitride to themselves and to metallic systems are presented. Other examples of joining of ceramic composites (C/SiC and SiC/SiC) using ceramic interlayers and the resulting microstructures are also presented. Thermomechanical characterization of joints is presented for both types of systems. In addition, various challenges and opportunities in design, fabrication, and testing of integrated similar (ceramic-ceramic) and dissimilar (ceramic-metal) material systems will be discussed. Potential opportunities and need for the development of innovative design philosophies, approaches, and integrated system testing under simulated application conditions will also be presented.

Flexible Mixed-Potential-Type (MPT) NO₂ Sensor Based on An Ultra-Thin Ceramic Film.

Science.gov (United States)

You, Rui; Jing, Gaoshan; Yu, Hongyan; Cui, Tianhong

2017-07-29

A novel flexible mixed-potential-type (MPT) sensor was designed and fabricated for NO₂ detection from 0 to 500 ppm at 200 °C. An ultra-thin Y₂O₃-doped ZrO₂ (YSZ) ceramic film 20 µm thick was sandwiched between a heating electrode and reference/sensing electrodes. The heating electrode was fabricated by a conventional lift-off process, while the porous reference and the sensing electrodes were fabricated by a two-step patterning method using shadow masks. The sensor's sensitivity is achieved as 58.4 mV/decade at the working temperature of 200 °C, as well as a detection limit of 26.7 ppm and small response time of less than 10 s at 200 ppm. Additionally, the flexible MPT sensor demonstrates superior mechanical stability after bending over 50 times due to the mechanical stability of the YSZ ceramic film. This simply structured, but highly reliable flexible MPT NO₂ sensor may lead to wide application in the automobile industry for vehicle emission systems to reduce NO₂ emissions and improve fuel efficiency.

Glasses, ceramics, and composites from lunar materials

Science.gov (United States)

Beall, George H.

1992-01-01

A variety of useful silicate materials can be synthesized from lunar rocks and soils. The simplest to manufacture are glasses and glass-ceramics. Glass fibers can be drawn from a variety of basaltic glasses. Glass articles formed from titania-rich basalts are capable of fine-grained internal crystallization, with resulting strength and abrasion resistance allowing their wide application in construction. Specialty glass-ceramics and fiber-reinforced composites would rely on chemical separation of magnesium silicates and aluminosilicates as well as oxides titania and alumina. Polycrystalline enstatite with induced lamellar twinning has high fracture toughness, while cordierite glass-ceramics combine excellent thermal shock resistance with high flexural strengths. If sapphire or rutile whiskers can be made, composites of even better mechanical properties are envisioned.

Novel Routes for Sintering of Ultra-high Temperature Ceramics and their Properties

Science.gov (United States)

2014-10-31

Structural investigation was carried out on metallographic microscope MIM–10, x-ray phase analysis– x-ray device DRON –2. Microhardness was measured by MPT...high- temperature X-ray diffractometer DRON -UM1 with high-temperature device UVD- 2000 (temperature interval 290-830K) and monochromatic Cu-Kα

New three-phase polymer-ceramic composite materials for miniaturized microwave antennas

Directory of Open Access Journals (Sweden)

Li Zhang

2016-09-01

Full Text Available Unique polymer-ceramic composites for microwave antenna applications were prepared via melt extrusion using high-density polyethylene (HDPE as the matrix and low-density polyethylene (LDPE coated BaO–Nd2O3–TiO2 (BNT ceramic-powders as the filler. By incorporating LDPE into the composites via a coating route, high ceramic-powder volume content (up to 50 vol% could be achieved. The composites exhibited good microwave dielectric and thermomechanical behaviors. As BNT ceramic content increased from 10 vol% to 50 vol%, the permittivity of the composites increased from 3.45 (9 GHz to 11.87 (7 GHz, while the dielectric loss remained lower than 0.0016. Microstrip antennas for applications in global positioning systems (GPS were designed and fabricated from the composites containing 50 vol% BNT ceramics. The results indicate that the composites that have suitable permittivity and low dielectric loss are promising candidates for applications in miniaturized microwave devices, such as antennas.

New three-phase polymer-ceramic composite materials for miniaturized microwave antennas

Science.gov (United States)

Zhang, Li; Zhang, Jie; Yue, Zhenxing; Li, Longtu

2016-09-01

Unique polymer-ceramic composites for microwave antenna applications were prepared via melt extrusion using high-density polyethylene (HDPE) as the matrix and low-density polyethylene (LDPE) coated BaO-Nd2O3-TiO2 (BNT) ceramic-powders as the filler. By incorporating LDPE into the composites via a coating route, high ceramic-powder volume content (up to 50 vol%) could be achieved. The composites exhibited good microwave dielectric and thermomechanical behaviors. As BNT ceramic content increased from 10 vol% to 50 vol%, the permittivity of the composites increased from 3.45 (9 GHz) to 11.87 (7 GHz), while the dielectric loss remained lower than 0.0016. Microstrip antennas for applications in global positioning systems (GPS) were designed and fabricated from the composites containing 50 vol% BNT ceramics. The results indicate that the composites that have suitable permittivity and low dielectric loss are promising candidates for applications in miniaturized microwave devices, such as antennas.

Additive Manufacturing of SiC Based Ceramics and Ceramic Matrix Composites

Science.gov (United States)

Halbig, Michael Charles; Singh, Mrityunjay

2015-01-01

Silicon carbide (SiC) ceramics and SiC fiber reinforcedSiC ceramic matrix composites (SiCSiC CMCs) offer high payoff as replacements for metals in turbine engine applications due to their lighter weight, higher temperature capability, and lower cooling requirements. Additive manufacturing approaches can offer game changing technologies for the quick and low cost fabrication of parts with much greater design freedom and geometric complexity. Four approaches for developing these materials are presented. The first two utilize low cost 3D printers. The first uses pre-ceramic pastes developed as feed materials which are converted to SiC after firing. The second uses wood containing filament to print a carbonaceous preform which is infiltrated with a pre-ceramic polymer and converted to SiC. The other two approaches pursue the AM of CMCs. The first is binder jet SiC powder processing in collaboration with rp+m (Rapid Prototyping+Manufacturing). Processing optimization was pursued through SiC powder blending, infiltration with and without SiC nano powder loading, and integration of nanofibers into the powder bed. The second approach was laminated object manufacturing (LOM) in which fiber prepregs and laminates are cut to shape by a laser and stacked to form the desired part. Scanning electron microscopy was conducted on materials from all approaches with select approaches also characterized with XRD, TGA, and bend testing.

High-frequency characteristics of glass/ceramic composite and alumina multilayer structures

International Nuclear Information System (INIS)

Niwa, K.; Suzuki, H.; Yokoyama, H.; Kamechara, N.; Tsubone, K.; Tanisawa, H.; Sugiki, H.

1990-01-01

This paper reports the transmission characteristics of glass/ceramic composite (borosilicate glass/alumina) and alumina multilayer structures examined. The triplate stripline formed in the glass/ceramic multilayer shows low conductor and dielectric loss. Alumina multilayer, however, has twice the transmission loss at 10 GHz, because the resistivity of W in the alumina multilayer is higher than the Cu in the glass/ceramic multilayer. Crosstalk between striplines in the glass/ceramics is less than -80 dB up to 11 GHz and 9 GHz for alumina

High temperature monitoring of silicon carbide ceramics by confocal energy dispersive X-ray fluorescence spectrometry

Energy Technology Data Exchange (ETDEWEB)

Li, Fangzuo; Liu, Zhiguo; Sun, Tianxi, E-mail: stx@bnu.edu.cn

2016-04-15

Highlights: • X-ray scattering was used for monitoring oxidation situation of SiC ceramics. • A calibration curve was obtained. • The confocal X-ray scattering technology was based on polycapillary X-ray optics. • The variations of contents of components of SiC ceramics were obtained. - Abstract: In the present work, we presented an alternative method for monitoring of the oxidation situation of silicon carbide (SiC) ceramics at various high temperatures in air by measuring the Compton-to-Rayleigh intensity ratios (I{sub Co}/I{sub Ra}) and effective atomic numbers (Z{sub eff}) of SiC ceramics with the confocal energy dispersive X-ray fluorescence (EDXRF) spectrometer. A calibration curve of the relationship between I{sub Co}/I{sub Ra} and Z{sub eff} was established by using a set of 8 SiC calibration samples. The sensitivity of this approach is so high that it can be easily distinguished samples of Z{sub eff} differing from each other by only 0.01. The linear relationship between the variation of Z{sub eff} and the variations of contents of C, Si and O of SiC ceramics were found, and the corresponding calculation model of the relationship between the ΔZ and the ΔC{sub C}, ΔC{sub Si}, and ΔC{sub O} were established. The variation of contents of components of the tested SiC ceramics after oxidation at high temperature was quantitatively calculated based on the model. It was shown that the results of contents of carbon, silicon and oxygen obtained by this method were in good agreement with the results obtained by XPS, giving values of relative deviation less than 1%. It was concluded that the practicality of this proposed method for monitoring of the oxidation situation of SiC ceramics at high temperatures was acceptable.

Negative thermal expansion up to 1000 C of ZrTiO4-Al2TiO5 ceramics for high-temperature applications

International Nuclear Information System (INIS)

Kim, I.J.; Kim, H.C.; Han, I.S.; Aneziris, C.G.

2005-01-01

High temperature structural ceramics based on Al 2 TiO 5 -ZrTiO 4 (ZAT) having excellent thermal-shock-resistance were synthesized by a reaction sintering. The ZAT ceramics sintered at 1600 C had a negative thermal expansions up to 1000 C and a much lower thermal expansion coefficient (0.3 ∝ 1.3 x 10 -6 /K) than that of polycrystalline Al 2 TiO 5 (1.5 x 10 -6 /K). These low thermal expansion are apparently due to a combination of microcracking caused by the large thermal expansion anisotropy of the crystal axes of the Al 2 TiO 5 phase. The microstructural degradation of the composites after various thermal treatment for high temperature applications were analyzed by scanning electron microscopy, X-ray diffraction, ultrasonic and dilatometer. (orig.)

Flight-vehicle materials, structures, and dynamics - Assessment and future directions. Vol. 3 - Ceramics and ceramic-matrix composites

Science.gov (United States)

Levine, Stanley R. (Editor)

1992-01-01

The present volume discusses ceramics and ceramic-matrix composites in prospective aerospace systems, monolithic ceramics, transformation-toughened and whisker-reinforced ceramic composites, glass-ceramic matrix composites, reaction-bonded Si3N4 and SiC composites, and chemical vapor-infiltrated composites. Also discussed are the sol-gel-processing of ceramic composites, the fabrication and properties of fiber-reinforced ceramic composites with directed metal oxidation, the fracture behavior of ceramic-matrix composites (CMCs), the fatigue of fiber-reinforced CMCs, creep and rupture of CMCs, structural design methodologies for ceramic-based materials systems, the joining of ceramics and CMCs, and carbon-carbon composites.

Composite Laser Ceramics by Advanced Bonding Technology

Science.gov (United States)

Kamimura, Tomosumi; Honda, Sawao

2018-01-01

Composites obtained by bonding materials with the same crystal structure and different chemical compositions can create new functions that do not exist in conventional concepts. We have succeeded in bonding polycrystalline YAG and Nd:YAG ceramics without any interstices at the bonding interface, and the bonding state of this composite was at the atomic level, similar to the grain boundary structure in ceramics. The mechanical strength of the bonded composite reached 278 MPa, which was not less than the strength of each host material (269 and 255 MPa). Thermal conductivity of the composite was 12.3 W/mK (theoretical value) which is intermediate between the thermal conductivities of YAG and Nd:YAG (14.1 and 10.2 W/mK, respectively). Light scattering cannot be detected at the bonding interface of the ceramic composite by laser tomography. Since the scattering coefficients of the monolithic material and the composite material formed by bonding up to 15 layers of the same materials were both 0.10%/cm, there was no occurrence of light scattering due to the bonding. In addition, it was not detected that the optical distortion and non-uniformity of the refractive index variation were caused by the bonding. An excitation light source (LD = 808 nm) was collimated to 200 μm and irradiated into a commercial 1% Nd:YAG single crystal, but fracture damage occurred at a low damage threshold of 80 kW/cm2. On the other hand, the same test was conducted on the bonded interface of 1% Nd:YAG-YAG composite ceramics fabricated in this study, but it was not damaged until the excitation density reached 127 kW/cm2. 0.6% Nd:YAG-YAG composite ceramics showed high damage resistance (up to 223 kW/cm2). It was concluded that composites formed by bonding polycrystalline ceramics are ideal in terms of thermo-mechanical and optical properties. PMID:29425152

Composite Laser Ceramics by Advanced Bonding Technology.

Science.gov (United States)

Ikesue, Akio; Aung, Yan Lin; Kamimura, Tomosumi; Honda, Sawao; Iwamoto, Yuji

2018-02-09

Composites obtained by bonding materials with the same crystal structure and different chemical compositions can create new functions that do not exist in conventional concepts. We have succeeded in bonding polycrystalline YAG and Nd:YAG ceramics without any interstices at the bonding interface, and the bonding state of this composite was at the atomic level, similar to the grain boundary structure in ceramics. The mechanical strength of the bonded composite reached 278 MPa, which was not less than the strength of each host material (269 and 255 MPa). Thermal conductivity of the composite was 12.3 W/mK (theoretical value) which is intermediate between the thermal conductivities of YAG and Nd:YAG (14.1 and 10.2 W/mK, respectively). Light scattering cannot be detected at the bonding interface of the ceramic composite by laser tomography. Since the scattering coefficients of the monolithic material and the composite material formed by bonding up to 15 layers of the same materials were both 0.10%/cm, there was no occurrence of light scattering due to the bonding. In addition, it was not detected that the optical distortion and non-uniformity of the refractive index variation were caused by the bonding. An excitation light source (LD = 808 nm) was collimated to 200 μm and irradiated into a commercial 1% Nd:YAG single crystal, but fracture damage occurred at a low damage threshold of 80 kW/cm². On the other hand, the same test was conducted on the bonded interface of 1% Nd:YAG-YAG composite ceramics fabricated in this study, but it was not damaged until the excitation density reached 127 kW/cm². 0.6% Nd:YAG-YAG composite ceramics showed high damage resistance (up to 223 kW/cm²). It was concluded that composites formed by bonding polycrystalline ceramics are ideal in terms of thermo-mechanical and optical properties.

High Temperature Integrated Thermoelectric Ststem and Materials

Energy Technology Data Exchange (ETDEWEB)

Mike S. H. Chu

2011-06-06

The final goal of this project is to produce, by the end of Phase II, an all ceramic high temperature thermoelectric module. Such a module design integrates oxide ceramic n-type, oxide ceramic p-type materials as thermoelectric legs and oxide ceramic conductive material as metalizing connection between n-type and p-type legs. The benefits of this all ceramic module are that it can function at higher temperatures (> 700 C), it is mechanically and functionally more reliable and it can be scaled up to production at lower cost. With this all ceramic module, millions of dollars in savings or in new opportunities recovering waste heat from high temperature processes could be made available. A very attractive application will be to convert exhaust heat from a vehicle to reusable electric energy by a thermoelectric generator (TEG). Phase I activities were focused on evaluating potential n-type and p-type oxide compositions as the thermoelectric legs. More than 40 oxide ceramic powder compositions were made and studied in the laboratory. The compositions were divided into 6 groups representing different material systems. Basic ceramic properties and thermoelectric properties of discs sintered from these powders were measured. Powders with different particles sizes were made to evaluate the effects of particle size reduction on thermoelectric properties. Several powders were submitted to a leading thermoelectric company for complete thermoelectric evaluation. Initial evaluation showed that when samples were sintered by conventional method, they had reasonable values of Seebeck coefficient but very low values of electrical conductivity. Therefore, their power factors (PF) and figure of merits (ZT) were too low to be useful for high temperature thermoelectric applications. An unconventional sintering method, Spark Plasma Sintering (SPS) was determined to produce better thermoelectric properties. Particle size reduction of powders also was found to have some positive benefits

An Investigation of Fiber Reinforced Chemically Bonded Phosphate Ceramic Composites at Room Temperature.

Science.gov (United States)

Ding, Zhu; Li, Yu-Yu; Lu, Can; Liu, Jian

2018-05-21

In this study, chemically bonded phosphate ceramic (CBPC) fiber reinforced composites were made at indoor temperatures. The mechanical properties and microstructure of the CBPC composites were studied. The CBPC matrix of aluminum phosphate binder, metakaolin, and magnesia with different Si/P ratios was prepared. The results show that when the Si/P ratio was 1.2, and magnesia content in the CBPC was 15%, CBPC reached its maximum flexural strength. The fiber reinforced CBPC composites were prepared by mixing short polyvinyl alcohol (PVA) fibers or unidirectional continuous carbon fiber sheets. Flexural strength and dynamic mechanical properties of the composites were determined, and the microstructures of specimens were analyzed by scanning electron micrography, X-ray diffraction, and micro X-ray computed tomography. The flexural performance of continuous carbon fiber reinforced CBPC composites was better than that of PVA fiber composites. The elastic modulus, loss modulus, and loss factor of the fiber composites were measured through dynamic mechanical analysis. The results showed that fiber reinforced CBPC composites are an inorganic polymer viscoelastic material with excellent damping properties. The reaction of magnesia and phosphate in the matrix of CBPC formed a different mineral, newberyite, which was beneficial to the development of the CBPC.

Improved Fabrication of Ceramic Matrix Composite/Foam Core Integrated Structures

Science.gov (United States)

Hurwitz, Frances I.

2009-01-01

The use of hybridized carbon/silicon carbide (C/SiC) fabric to reinforce ceramic matrix composite face sheets and the integration of such face sheets with a foam core creates a sandwich structure capable of withstanding high-heatflux environments (150 W/cm2) in which the core provides a temperature drop of 1,000 C between the surface and the back face without cracking or delamination of the structure. The composite face sheet exhibits a bilinear response, which results from the SiC matrix not being cracked on fabrication. In addition, the structure exhibits damage tolerance under impact with projectiles, showing no penetration to the back face sheet. These attributes make the composite ideal for leading edge structures and control surfaces in aerospace vehicles, as well as for acreage thermal protection systems and in high-temperature, lightweight stiffened structures. By tailoring the coefficient of thermal expansion (CTE) of a carbon fiber containing ceramic matrix composite (CMC) face sheet to match that of a ceramic foam core, the face sheet and the core can be integrally fabricated without any delamination. Carbon and SiC are woven together in the reinforcing fabric. Integral densification of the CMC and the foam core is accomplished with chemical vapor deposition, eliminating the need for bond-line adhesive. This means there is no need to separately fabricate the core and the face sheet, or to bond the two elements together, risking edge delamination during use. Fibers of two or more types are woven together on a loom. The carbon and ceramic fibers are pulled into the same pick location during the weaving process. Tow spacing may be varied to accommodate the increased volume of the combined fiber tows while maintaining a target fiber volume fraction in the composite. Foam pore size, strut thickness, and ratio of face sheet to core thickness can be used to tailor thermal and mechanical properties. The anticipated CTE for the hybridized composite is managed by

High temperature structural ceramic materials manufactured by the CNTD process

International Nuclear Information System (INIS)

Stiglich, J.J. Jr.; Bhat, D.G.; Holzl, R.A.

1980-01-01

Controlled Nucleation Thermochemical Deposition (CNTD) has emerged from classical chemical deposition (CVD) technology. This paper describes the techniques of thermochemical grain refinement. The effects of such refinement on mechanical properties of materials at room temperature and at elevated temperatures are outlined. Emphasis is given to high temperature structural ceramic materials such as SiC, Si 3 N 4 , AlN, and TiB 2 and ZrB 2 . An example of grain refinement accompanied by improvements in mechanical properties is SiC. Grain sizes of 500 to 1000 A have been observed in CNTD SiC with room temperature MOR of 1380 to 2070 MPa (4 pt bending) and MOR of 3450 to 4140 MPa (4 pt bending) at 1350 0 C. Various applications of these materials to the solution of high temperature structural problems are described. (author)

Precursors-Derived Ceramic Membranes for High-Temperature Separation of Hydrogen

OpenAIRE

Yuji, Iwamoto

2007-01-01

This review describes recent progress in the development of hydrogen-permselective ceramic membranes derived from organometallic precursors. Microstructure and gas transport property of microporous amorphous silica-based membranes are briefly described. Then, high-temperature hydrogen permselectivity, hydrothermal stability as well as hydrogen/steam selectivity of the amorphous silica-based membranes are discussed from a viewpoint of application to membrane reactors for conversion enhancement...

Effect of sintering temperatures on titanium matrix composites reinforced by ceramic particles

Energy Technology Data Exchange (ETDEWEB)

Romero, F.; Amigo, V.; Busquets, D.; Klyatskina, E. [Mechanical and Materials Engineering Department. Polytechnical University of Valencia, Valencia (Spain)

2005-07-01

Titanium and titanium composites have a potential use in aerospace and biotechnology industries, and nowadays in others like sports and fashion ones. In this work composite materials, based on titanium matrix reinforced with ceramic particles, have been developed. PM route is used to obtain compact and sintered samples. TiN and TiAl powders, are milled with Ti powder in different volumetric percentages in a ball mill. These mixtures are pressed in a uniaxial press and sintered in a vacuum furnace at different temperatures between 1180 to 1220 deg. C. Porosity of samples is analysed, before and after the sintering process, by Archimedes technique and by image analysis. Mechanical properties and the reinforcement particles influence in the titanium matrix are studied by flexion test in green and sintered states, and by hardness and microhardness tests. Complimentarily, a microstructural analysis is carried out by optical and electron microscopy, and the reactivity between the reinforce particles and titanium matrix are studied. (authors)

High temperature brazing of reactor materials

International Nuclear Information System (INIS)

Orlov, A.V.; Nechaev, V.A.; Rybkin, B.V.; Ponimash, I.D.

1990-01-01

Application of high-temperature brazing for joining products of such materials as molybdenum, tungsten, zirconium, beryllium, magnesium, nickel and aluminium alloys, graphite ceramics etc. is described. Brazing materials composition and brazed joints properties are presented. A satisfactory strength of brazed joints is detected under reactor operation temperatures and coolant and irradiation effect

Fibrous-Ceramic/Aerogel Composite Insulating Tiles

Science.gov (United States)

White, Susan M.; Rasky, Daniel J.

2004-01-01

Fibrous-ceramic/aerogel composite tiles have been invented to afford combinations of thermal-insulation and mechanical properties superior to those attainable by making tiles of fibrous ceramics alone or aerogels alone. These lightweight tiles can be tailored to a variety of applications that range from insulating cryogenic tanks to protecting spacecraft against re-entry heating. The advantages and disadvantages of fibrous ceramics and aerogels can be summarized as follows: Tiles made of ceramic fibers are known for mechanical strength, toughness, and machinability. Fibrous ceramic tiles are highly effective as thermal insulators in a vacuum. However, undesirably, the porosity of these materials makes them permeable by gases, so that in the presence of air or other gases, convection and gas-phase conduction contribute to the effective thermal conductivity of the tiles. Other disadvantages of the porosity and permeability of fibrous ceramic tiles arise because gases (e.g., water vapor or cryogenic gases) can condense in pores. This condensation contributes to weight, and in the case of cryogenic systems, the heat of condensation undesirably adds to the heat flowing to the objects that one seeks to keep cold. Moreover, there is a risk of explosion associated with vaporization of previously condensed gas upon reheating. Aerogels offer low permeability, low density, and low thermal conductivity, but are mechanically fragile. The basic idea of the present invention is to exploit the best features of fibrous ceramic tiles and aerogels. In a composite tile according to the invention, the fibrous ceramic serves as a matrix that mechanically supports the aerogel, while the aerogel serves as a low-conductivity, low-permeability filling that closes what would otherwise be the open pores of the fibrous ceramic. Because the aerogel eliminates or at least suppresses permeation by gas, gas-phase conduction, and convection, the thermal conductivity of such a composite even at

Specific-heat measurement of single metallic, carbon, and ceramic fibers at very high temperature

International Nuclear Information System (INIS)

Pradere, C.; Goyheneche, J.M.; Batsale, J.C.; Dilhaire, S.; Pailler, R.

2005-01-01

The main objective of this work is to present a method for measuring the specific heat of single metallic, carbon, and ceramic fibers at very high temperature. The difficulty of the measurement is due to the microscale of the fiber (≅10 μm) and the important range of temperature (700-2700 K). An experimental device, a modelization of the thermal behavior, and an analytic model have been developed. A discussion on the measurement accuracy yields a global uncertainty lower than 10%. The characterization of a tungsten filament with thermal properties identical to those of the bulk allows the validation of the device and the thermal estimation method. Finally, measurements on carbon and ceramic fibers have been done at very high temperature

Mixed conduction protonic/electronic ceramic for high temperature electrolysis anode

International Nuclear Information System (INIS)

Goupil, Gregory

2011-01-01

This thesis validates the concept of mixed electron/proton ceramic conductors to be used as anode materials for intermediate temperature steam electrolyzer. The materials developed are based on cobaltites of alkaline-earth metals and rare earth elements commonly used for their high electronic conductivity in the temperature range of 300-600 C. The stability of each material has been assessed during 350 h in air and moist air. After checking the chemical compatibility with the BaZr 0.9 Y 0.1 O 3 electrolyte material, eight compositions have been selected: BaCoO 3 , LaCoO 3 , Sr 0.5 La 0.5 CoO 3 , Ba 0.5 La 0.5 CoO 3 , GdBaCo 2 O 5 , NdBaCo 2 O 5 , SmBaCo 2 O 5 and PrBaCo 2 O 5 . The thermal evolution of the oxygen stoichiometry of each material was determined by coupling iodo-metric titration and TGA in dry air. TGA in moist air has allowed determining the optimum temperature range for which proton incorporation is possible and maximized. Proton incorporation profiles have been determined on two cobaltites using SIMS and nuclear microanalysis in the ERDA configuration. Deuterium diffusion coefficients have been determined confirming the proton mobility in these materials. Under moist air, NdBaCo 2 O 5 is shown to incorporate rapidly a significant number of protons that spread homogeneously within the material bulk. Anode microstructure optimization has allowed reaching at 450 C and 600 C total resistance values on symmetrical cell highly promising. (author) [fr

Thermal expansion at low temperatures of glass-ceramics and glasses

Energy Technology Data Exchange (ETDEWEB)

White, G K [National Measurement Lab., Sydney (Australia)

1976-08-01

The linear thermal expansion coefficient, ..cap alpha.., has been measured from 2 to 32 K and from 55 to 90 K for a machineable glass-ceramic, an 'ultra-low expansion' titanium silicate glass (Corning ULE), and ceramic glasses (Cer-Vit and Zerodur), and for glassy carbon. ..cap alpha.. is negative for the ultra-low expansion materials below 100 K, as for pure vitreous silica. Comparative data are reported for ..cap alpha..-quartz , ..cap alpha..-cristobalite, common opal, and vitreous silica.

High energy storage density over a broad temperature range in sodium bismuth titanate-based lead-free ceramics.

Science.gov (United States)

Yang, Haibo; Yan, Fei; Lin, Ying; Wang, Tong; Wang, Fen

2017-08-18

A series of (1-x)Bi 0.48 La 0.02 Na 0.48 Li 0.02 Ti 0.98 Zr 0.02 O 3 -xNa 0.73 Bi 0.09 NbO 3 ((1-x)LLBNTZ-xNBN) (x = 0-0.14) ceramics were designed and fabricated using the conventional solid-state sintering method. The phase structure, microstructure, dielectric, ferroelectric and energy storage properties of the ceramics were systematically investigated. The results indicate that the addition of Na 0.73 Bi 0.09 NbO 3 (NBN) could decrease the remnant polarization (P r ) and improve the temperature stability of dielectric constant obviously. The working temperature range satisfying TCC 150  °C  ≤±15% of this work spans over 400 °C with the compositions of x ≥ 0.06. The maximum energy storage density can be obtained for the sample with x = 0.10 at room temperature, with an energy storage density of 2.04 J/cm 3 at 178 kV/cm. In addition, the (1-x)LLBNTZ-xNBN ceramics exhibit excellent energy storage properties over a wide temperature range from room temperature to 90 °C. The values of energy storage density and energy storage efficiency is 0.91 J/cm 3 and 79.51%, respectively, for the 0.90LLBNTZ-0.10NBN ceramic at the condition of 100 kV/cm and 90 °C. It can be concluded that the (1-x)LLBNTZ-xNBN ceramics are promising lead-free candidate materials for energy storage devices over a broad temperature range.

Alumina/Phenolphthalein Polyetherketone Ceramic Composite Polypropylene Separator Film for Lithium Ion Power Batteries

International Nuclear Information System (INIS)

Wang, Jing; Hu, Zhiyu; Yin, Xiunan; Li, Yunchao; Huo, Hong; Zhou, Jianjun; Li, Lin

2015-01-01

Highlights: • PEK-C (T g : ∼230 °C) was used as binder to prepare ceramic coated composite PP separator. • The composite PP separator was stable and showed low thermal shrinkage in the electrolyte solvent. • The composite PP separator was helpful for high current density discharge. • The composite PP separator improved the safety performance of the coin cells. - Abstract: One way to obtain the lithium ion power battery with better safety performance was to increase the thermal shrinkage resistance of the separator at higher temperature. Phenolphthalein polyetherketone (PEK-C) is a polymer that can withstand high temperature to about 230 °C. Here, we developed a new Al 2 O 3 coated composite polypropylene (PP) separator with PEK-C as binder. The coating layer was formed on the surface of the PP separator and both ceramic particles and binder did not infiltrated into the separator along the thickness direction. The composite separator with 4 μm coating layer provided balanced permeability and thermal shrinkage properties. The composite separator was stable at the electrochemical window for lithium ion battery. The coin cells with composite separator showed better charge/discharge performance than that of the cells with the PP separator. It seemed that the composite separator was helpful for high current density discharge. Also, the battery safety performance test had verified that the Al 2 O 3 coated composite separator with PEK-C as binder had truly improved the safety performance of the coin cells. So, the newly developed Al 2 O 3 coated composite PP separator was a promising safety product for lithium ion power batteries with high energy density

Development of a thin film vitreous bond based composite ceramic coating for corrosion and abrasion services

International Nuclear Information System (INIS)

Franke, B.

2003-01-01

IPC has been involved with the Alberta Research Council in developing a vitreous bond (VB) - based composite ceramic fluoropolymer coating technology. Compared to the present state of the art which is based on a hard discontinuous phase (ceramic particles) suspended in a soft continuous matrix (fluoropolymer mix) the novelty of our approach consists of designing a composite system in which both the ceramic and the fluoropolymer phases are continuous. The ceramic matrix will provide the strength and the erosion resistance for the fluoropolymer matrix even at high temperatures. The ceramic formulation employed is not affected by temperatures up to 500 o F while the fluoropolymer matrix provides a corrosion protection seal for the ceramic matrix. The inherent flexibility of the polymer matrix will protect against brittle fractures that may develop by handling or impact. Therefore the composite coating is able to withstand the deformation of the substrate without chipping or disbanding. The fluoropolymer matrix also provides dry lubrication properties further enhancing the erosion resistance of the ceramic phase. The thickness of the coating is very thin, in the 25 to 100 micron range. In summary, the coating technology is able to provide the following features: Corrosion protection levels similar to those of fluoropolymer coatings; Erosion resistance similar to that of ceramic coatings; Price comparable to that of polymer coatings; Exceptional wear resistance properties; and Capability for coating complicated shapes internally or externally or both. This paper will discuss the theory and development of this new technology and the resultant coating and potential properties. (author)

Bright upconversion luminescence and increased Tc in CaBi2Ta2O9:Er high temperature piezoelectric ceramics

International Nuclear Information System (INIS)

Peng Dengfeng; Wang Xusheng; Yao Xi; Xu Chaonan; Lin Jian; Sun Tiantuo

2012-01-01

Er 3+ doped CaBi 2 Ta 2 O 9 (CBT) bismuth layered-structure high temperature piezoelectric ceramics were synthesized by the traditional solid state method. The upconversion (UC) emission properties of Er 3+ doped CBT ceramics were investigated as a function of Er 3+ concentration and incident pump power. A bright green upconverted emission was obtained under excitation 980 nm at room temperature. The observed strong green and weak red emission bands corresponded to the transitions from 4 S 3/2 and 4 F 9/2 to 4 I 15/2 , respectively. The dependence of UC emission intensity on pumping power indicated that a three-photon process was involved in UC emissions. Studies of dielectric with temperature have also been carried out. Introduction of Er increased the Curie temperature of CBT, thus, making this ceramic suitable for sensor applications at higher temperatures. Because of its strong up-converted emission and increased Tc, the multifunctional high temperature piezoelectric ceramic may be useful in high temperature sensor, fluorescence thermometry, and optical-electro integration applications.

High temperature resistant materials and structural ceramics for use in high temperature gas cooled reactors and fusion plants

International Nuclear Information System (INIS)

Nickel, H.

1992-01-01

Irrespective of the systems and the status of the nuclear reactor development lines, the availability, qualification and development of materials are crucial. This paper concentrates on the requirements and the status of development of high temperature metallic and ceramic materials for core and heat transferring components in advanced HTR supplying process heat and for plasma exposed, high heat flux components in Tokamak fusion reactor types. (J.P.N.)

Cooled Ceramic Matrix Composite Propulsion Structures Demonstrated

Science.gov (United States)

Jaskowiak, Martha H.; Dickens, Kevin W.

2005-01-01

NASA's Next Generation Launch Technology (NGLT) Program has successfully demonstrated cooled ceramic matrix composite (CMC) technology in a scramjet engine test. This demonstration represented the world s largest cooled nonmetallic matrix composite panel fabricated for a scramjet engine and the first cooled nonmetallic composite to be tested in a scramjet facility. Lightweight, high-temperature, actively cooled structures have been identified as a key technology for enabling reliable and low-cost space access. Tradeoff studies have shown this to be the case for a variety of launch platforms, including rockets and hypersonic cruise vehicles. Actively cooled carbon and CMC structures may meet high-performance goals at significantly lower weight, while improving safety by operating with a higher margin between the design temperature and material upper-use temperature. Studies have shown that using actively cooled CMCs can reduce the weight of the cooled flow-path component from 4.5 to 1.6 lb/sq ft and the weight of the propulsion system s cooled surface area by more than 50 percent. This weight savings enables advanced concepts, increased payload, and increased range. The ability of the cooled CMC flow-path components to operate over 1000 F hotter than the state-of-the-art metallic concept adds system design flexibility to space-access vehicle concepts. Other potential system-level benefits include smaller fuel pumps, lower part count, lower cost, and increased operating margin.

Ceramic membranes for high temperature hydrogen separation

Energy Technology Data Exchange (ETDEWEB)

Adcock, K.D.; Fain, D.E.; James, D.L.; Powell, L.E.; Raj, T.; Roettger, G.E.; Sutton, T.G. [East Tennessee Technology Park, Oak Ridge, TN (United States)

1997-12-01

The separative performance of the authors` ceramic membranes has been determined in the past using a permeance test system that measured flows of pure gases through a membrane at temperatures up to 275 C. From these data, the separation factor was determined for a particular gas pair from the ratio of the pure gas specific flows. An important project goal this year has been to build a Mixed Gas Separation System (MGSS) for measuring the separation efficiencies of membranes at higher temperatures and using mixed gases. The MGSS test system has been built, and initial operation has been achieved. The MGSS is capable of measuring the separation efficiency of membranes at temperatures up to 600 C and pressures up to 100 psi using a binary gas mixture such as hydrogen/methane. The mixed gas is fed into a tubular membrane at pressures up to 100 psi, and the membrane separates the feed gas mixture into a permeate stream and a raffinate stream. The test membrane is sealed in a stainless steel holder that is mounted in a split tube furnace to permit membrane separations to be evaluated at temperatures up to 600 C. The compositions of the three gas streams are measured by a gas chromatograph equipped with thermal conductivity detectors. The test system also measures the temperatures and pressures of all three gas streams as well as the flow rate of the feed stream. These data taken over a range of flows and pressures permit the separation efficiency to be determined as a function of the operating conditions. A mathematical model of the separation has been developed that permits the data to be reduced and the separation factor for the membrane to be determined.

KNN–NTK composite lead-free piezoelectric ceramic

Energy Technology Data Exchange (ETDEWEB)

Matsuoka, T., E-mail: ta-matsuoka@mg.ngkntk.co.jp; Kozuka, H.; Kitamura, K.; Yamada, H.; Kurahashi, T.; Yamazaki, M.; Ohbayashi, K. [NGK SPARK PLUG Co., Ltd., 2808 Iwasaki, Komaki, Aichi 485-8510 (Japan)

2014-10-21

A (K,Na)NbO₃-based lead-free piezoelectric ceramic was successfully densified. It exhibited an enhanced electromechanical coupling factor of kₚ=0.52, a piezoelectric constant d₃₃=252 pC/N, and a frequency constant Nₚ=3170 Hz m because of the incorporation of an elaborate secondary phase composed primarily of KTiNbO₅. The ceramic's nominal composition was 0.92K₀.₄₂Na₀.₄₄Ca₀.₀₄Li₀.₀₂Nb₀.₈₅O₃–0.047K₀.₈₅Ti₀.₈₅Nb₁.₁₅O₅–0.023BaZrO₃ –0.0017Co₃O₄–0.002Fe₂O₃–0.005ZnO, abbreviated herein as KNN–NTK composite. The KNN–NTK ceramic exhibited a dense microstructure with few microvoids which significantly degraded its piezoelectric properties. Elemental maps recorded using transmission electron microscopy with energy-dispersive X-ray spectroscopy (TEM–EDS) revealed regions of high concentrations of Co and Zn inside the NTK phase. In addition, X-ray diffraction patterns confirmed that a small portion of the NTK phase was converted into K₂(Ti,Nb,Co,Zn)₆O₁₃ or CoZnTiO₄ by a possible reaction between Co and Zn solutes and the NTK phase during a programmed sintering schedule. TEM studies also clarified a distortion around the KNN/NTK interfaces. Such an NTK phase filled voids between KNN particles, resulting in an improved chemical stability of the KNN ceramic. The manufacturing process was subsequently scaled to 100 kg per batch for granulated ceramic powder using a spray-drying technique. The properties of the KNN–NTK composite ceramic produced using the scaled-up method were confirmed to be identical to those of the ceramic prepared by conventional solid-state reaction sintering. Consequently, slight changes in the NTK phase composition and the distortion around the KNN/NTK interfaces affected the KNN–NTK composite ceramic's piezoelectric characteristics.

The Composition and Temperature Effects on the Ultra High Strength Stainless Steel Design

Science.gov (United States)

Xu, W.; Del Castillo, P. E. J. Rivera Díaz; van der Zwaag, S.

Alloy composition and heat treatment are of paramount importance to determining alloy properties. Their control is of great importance for new alloy design and industrial fabrication control. A base alloy utilizing MX carbide is designed through a theory guided computational approach coupling a genetic algorithm with optimization criteria based on thermodynamic, kinetic and mechanical principles. The combined effects of 11 alloying elements (Al, C, Co, Cr, Cu, Mo, Nb, Ni, Si, Ti and V) are investigated in terms of the composition optimization criteria: the martensite start (Ms) temperature, the suppression of undesirable phases, the Cr concentration in the matrix and the potency of the precipitation strengthening contribution. The results show the concentration sensitivities of each component and also point out new potential composition domains for further strength increase. The aging temperature effect is studied and the aging temperature industrially followed is recovered.

A Novel MK-based Geopolymer Composite Activated with Rice Husk Ash and KOH: Performance at High Temperature

International Nuclear Information System (INIS)

Villaquirán-Caicedo, M.A.; Mejía de Gutiérrez, R.; Gallego, N.C.

2017-01-01

Geopolymers were produced using an environmentally friendly alkali activator (based on Rice Husk Ash and potassium hydroxide). Aluminosilicates particles, carbon and ceramic fibres were used as reinforcement materials. The effects of reinforcement materials on the flexural strength, linear-shrinkage, thermophysical properties and microstructure of the geopolymers at room and high temperature (1200 °C) were studied. The results indicated that the toughness of the composites is increased 110.4% for geopolymer reinforced by ceramic fibres (G-AF) at room temperature. The presence of particles improved the flexural behaviour 265% for geopolymer reinforced by carbon fibres and particles after exposure to 1200 .C. Linear-shrinkage for geopolymer reinforced by ceramic fibres and particles and the geopolymer G-AF compared with reference sample (without fibres and particles) is improved by 27.88% and 7.88% respectively at 900 °C. The geopolymer materials developed in this work are porous materials with low thermal conductivity and good mechanical properties with potential thermal insulation applications for building applications. [es

Advanced CerMet ceramic composites for medical applications.

Science.gov (United States)

Dittmer, Robert; Schaefer, Christian M; Fischer, Jean-Francois; Hausch, Ulrich; Troetzschel, Jens; Specht, Heiko

2017-11-01

Implantable active devices such as pacemakers are facing rigorous requirements. Because they reside within the body for years, materials applied in this surrounding must exhibit biocompatibility and extraordinary reliability. They also have to provide a number of functional properties. In this work we present a method that enables the realization of a highly complex profile of properties by means of a dual composite approach. Using multilayer technology, an electrical conductor is embedded into a ceramic matrix, thus, creating conductive paths that are insulated from each other. In addition to this macroscopically hybrid architecture, this approach features a second composite aspect: the conductor is not composed of a single metallic phase, but is a ceramic-metal mixture. Owing to its interpenetrating microstructure, this CerMet allows for a strong and hermetic integration of the conductor into the ceramic matrix otherwise impossible due to mismatch in thermal expansion. In fact, the CerMet ceramic composite exhibits a higher strength than the pure ceramic as revealed by a three-point bending test study. At the same time, the CerMet offers high and virtually metal-like conductor properties, enabling a down-scaling of the conductive paths to 150µm diameter and smaller. Furthermore, the described composite is biocompatible, non-magnetic, and chemically inert, which is vital for the application in active, implantable, medical devices. Beside the general fabrication route, we present the microstructural, functional, and mechanical properties of this newly developed class of dual composites. Copyright © 2017 Elsevier Ltd. All rights reserved.

A novel biomimetic approach to the design of high-performance ceramic/metal composites

Energy Technology Data Exchange (ETDEWEB)

Launey, Maximilien E.; Munch, Etienne; Alsem, Daan Hein; Saiz, Eduardo; Tomsia, Antoni P.; Ritchie, Robert O.

2009-08-01

The prospect of extending natural biological design to develop new synthetic ceramic-metal composite materials is examined. Using ice-templating of ceramic suspensions and subsequent metal infiltration, we demonstrate that the concept of ordered hierarchical design can be applied to create fine-scale laminated ceramic-metal (bulk) composites that are inexpensive, lightweight and display exceptional damage-tolerance properties. Specifically, Al{sub 2}O{sub 3}/Al-Si laminates with ceramic contents up to approximately 40 vol% and with lamellae thicknesses down to 10 {micro}m were processed and characterized. These structures achieve an excellent fracture toughness of 40 MPa{radical}m at a tensile strength of approximately 300 MPa. Salient toughening mechanisms are described together with further toughening strategies.

FIBROUS CERAMIC-CERAMIC COMPOSITE MATERIALS PROCESSING AND PROPERTIES

OpenAIRE

Naslain , R.

1986-01-01

The introduction of continuous fibers in a ceramic matrix can improve its toughness, if the fiber-matrix bonding is weak enough, due to matrix microcracking and fiber pull-out. Ceramic-ceramic composite materials are processed according to liquid or gas phase techniques. The most important are made of glass, carbide, nitride or oxide matrices reinforced with carbon, SiC or Al2O3 fibers.

Design Concepts for Cooled Ceramic Composite Turbine Vane

Science.gov (United States)

Boyle, Robert J.; Parikh, Ankur H.; Nagpal, VInod K.

2015-01-01

The objective of this work was to develop design concepts for a cooled ceramic vane to be used in the first stage of the High Pressure Turbine(HPT). To insure that the design concepts were relevant to the gas turbine industry needs, Honeywell International Inc. was subcontracted to provide technical guidance for this work. The work performed under this contract can be divided into three broad categories. The first was an analysis of the cycle benefits arising from the higher temperature capability of Ceramic Matrix Composite(CMC) compared with conventional metallic vane materials. The second category was a series of structural analyses for variations in the internal configuration of first stage vane for the High Pressure Turbine(HPT) of a CF6 class commercial airline engine. The third category was analysis for a radial cooled turbine vanes for use in turboshaft engine applications. The size, shape and internal configuration of the turboshaft engine vanes were selected to investigate a cooling concept appropriate to small CMC vanes.

High temperature tribological behaviors of (WAl)C–Co ceramic composites with the additions of fluoride solid lubricants

International Nuclear Information System (INIS)

Cheng, Jun; Qiao, Zhuhui; Yin, Bing; Hao, Junying; Yang, Jun; Liu, Weimin

2015-01-01

The tribological behaviors of the (W 0.67 Al 0.33 )C 0.67 –Co/fluoride (CaF 2 , BaF 2 , CaF 2 /BaF 2 ) composites against SiC ball from room temperature to 600 °C were investigated. A marked increase in the friction coefficient resulting from fluoride oxidation was observed as the temperature increased. The composites containing BaF 2 or (Ca, Ba)F 2 displayed better integrated wear resistance over a wide temperature range compared with (W 0.67 Al 0.33 )C 0.67 –Co/CaF 2 . The high temperature tribological characteristics of the three composites were distinct, which originated from the composition difference on the worn surfaces. First, the SiO 2 /SiC film formed on the worn surfaces of the composites with BaF 2 or (Ca, Ba)F 2 was favorable for their wear resistance. Second, the oxidation of WC matrix was an important factor influencing the wear resistance of the composites. When mixture oxides of WO 2 and WO 3 appeared on the surface, wear is severe. In addition, single WO 3 formed on the worn surfaces, appeared more adhesive to the underlying substrate and decreased the wear rate. - Highlights: • The composites containing BaF 2 or (Ca, Ba)F 2 exhibit better wear resistance. • The tribological behaviors are strongly correlated to surface composition. • The stoichiometry difference in the tungsten oxides leads to distinct wear rate. • The friction coefficient of the composites increases with the testing temperature

High-Temperature Graphite/Phenolic Composite

Science.gov (United States)

Seal, Ellis C.; Bodepudi, Venu P.; Biggs, Robert W., Jr.; Cranston, John A.

1995-01-01

Graphite-fiber/phenolic-resin composite material retains relatively high strength and modulus of elasticity at temperatures as high as 1,000 degrees F. Costs only 5 to 20 percent as much as refractory materials. Fabrication composite includes curing process in which application of full autoclave pressure delayed until after phenolic resin gels. Curing process allows moisture to escape, so when composite subsequently heated in service, much less expansion of absorbed moisture and much less tendency toward delamination. Developed for nose cone of external fuel tank of Space Shuttle. Other potential aerospace applications for material include leading edges, parts of nozzles, parts of aircraft engines, and heat shields. Terrestrial and aerospace applications include structural firewalls and secondary structures in aircraft, spacecraft, and ships. Modified curing process adapted to composites of phenolic with other fiber reinforcements like glass or quartz. Useful as high-temperature circuit boards and electrical insulators.

Thermo chemical calculations applied to the study of ceramic corrosion at high temperature - Steel-making applications; Apport de la thermodynamique a l'etude de la corrosion des ceramiques a haute temperature - Applications siderurgiques

Energy Technology Data Exchange (ETDEWEB)

Poirier, J. [Orleans Univ., Polytechnique, 45 (France); Centre National de la Recherche Scientifique (CNRS/CEMHTI), 45 - Orleans-la-Source (France)

2008-05-15

At high temperature, corrosion by gas, slag or metal is recognized in many cases as the essential degradation mode of ceramics. The reaction between the ceramic and the corrosive agent should be described taking into account both the kinetic aspects (rates and mechanisms of the reactions) and the thermodynamic aspects (equilibrium conditions). After a short description of the thermodynamic tools, we will show how some thermo chemical calculations, involving complex multi-component systems at high temperature, can be applied to explain some practical situations. Different examples, from steel making, will be considered: effects of composition changes upon the stability of the refractories and reactions of corrosion between the refractories, the gas and the liquid oxides. (author)

Spalling behavior and residual resistance of fibre reinforced Ultra-High performance concrete after exposure to high temperatures

Directory of Open Access Journals (Sweden)

Xiong, Ming-Xiang

2015-12-01

Full Text Available Experimental results of spalling and residual mechanical properties of ultra-high performance concrete after exposure to high temperatures are presented in this paper. The compressive strength of the ultra-high performance concrete ranged from 160 MPa~185 MPa. This study aimed to discover the effective way to prevent spalling for the ultra-high performance concrete and gauge its mechanical properties after it was subjected to fire. The effects of fiber type, fiber dosage, heating rate and curing condition were investigated. Test results showed that the compressive strength and elastic modulus of the ultra-high performance concrete declined slower than those of normal strength concrete after elevated temperatures. Polypropylene fiber rather than steel fiber was found effective to prevent spalling but affected workability. The effective fiber type and dosage were recommended to prevent spalling and ensure sufficient workability for casting and pumping of the ultra-high performance concrete.En este trabajo se presentan los resultados más relevantes del trabajo experimental realizado para valorar la laminación y las propiedades mecánicas residuales de hormigón de ultra-altas prestaciones tras su exposición a altas temperaturas. La resistencia a la compresión del hormigón de ultra-altas prestaciones osciló entre 160 MPa~185 MPa. El objetivo de este estudio fue descubrir una manera eficaz de prevenir desprendimientos y/o laminaciones en este hormigón y medir sus propiedades mecánicas después de ser sometido al fuego. Las variables estudiadas fueron la presencia y dosificación de fibras, velocidad de calentamiento y condiciones de curado. Los resultados mostraron, tras la exposición a altas temperaturas, que la resistencia a compresión y el módulo de elasticidad del hormigón de ultra-altas prestaciones disminuían más lento que las de un hormigón con resistencia normal. La fibra de polipropileno resultó más eficaz para prevenir

Characterization of CVI densification of ceramic composites

Energy Technology Data Exchange (ETDEWEB)

Starr, T.L.; Stock, S.R.; Lee, S. [Georgia Institute of Technology, Atlanta, GA (United States)

1995-05-01

Ceramic matrix composites promise higher operating temperature and better thermodynamic efficiency in many enregy conversion systems. In particular, composites fabricated by the chemical vapor infiltration (CVI) process have excellent mechanical properties and, using the forced flow-thermal gradient variation, good processing economics in small scale demonstrations. Scale-up to larger, more complex shapes requires understanding of gas flow through the fiber preform and of the relationship between fiber architecture and densification behavior. This understanding is needed for design of preforms for optimum infiltration. The objective of this research is to observe the deposition of matrix material in the pores of a ceramic fiber preform at various stages of the CVI process. These observations allow us to relate local deposition rates in various regions of the composite to the connectivity of the surrounding network of porosity and to better model the relationship between gas transport and fiber architecture in CVI preforms. Our observation of the CVI process utilizes high resolution X-ray tomographic microscopy (XTM) in collaboration with Dr. John Kinney at Lawrence Livermore National Laboratory with repeated imaging of a small preform specimens after various processing times. We use these images to determine geometry and dimensions of channels between and through layers in cloth lay-up preform during CVI densification and relate these to a transport model.

Correlation between nanostructural and electrical properties of barium titanate-based glass-ceramic nano-composites

Energy Technology Data Exchange (ETDEWEB)

Al-Assiri, M.S., E-mail: msassiri@kku.edu.sa [Department of Physics, King Khaled University, P.O. Box 9003, Abha (Saudi Arabia); El-Desoky, M.M., E-mail: mmdesoky@gmail.com [Department of Physics, King Khaled University, P.O. Box 9003, Abha (Saudi Arabia); Department of Physics, Faculty of Science, Suez Canal University, Suez (Egypt)

2011-09-08

Highlights: > Glasses have been transformed into nanomaterials by annealing at crystallization temperature. > Glass-ceramic nano-composites are important because of their new physical. > Grain sizes are the most significant structural parameter in electronic nanocrystalline phases. > These phases are very high electrical conductivity. > Hence, glass-ceramic nanocrystals are expected to be used, as gas sensors. - Abstract: Glasses in the system BaTiO{sub 3}-V{sub 2}O{sub 5}-Bi{sub 2}O{sub 3} have been transformed into glass-ceramic nano-composites by annealing at crystallization temperature T{sub cr} determined from DSC thermograms. After annealing they consist of small crystallites embedded in glassy matrix. The crystallization temperature T{sub cr} increases with increasing BaTiO{sub 3} content. XRD and TEM of the glass-ceramic nano-composites show that nanocrystals were embedded in the glassy matrix with an average grain size of 25 nm. The resulting materials exhibit much higher electrical conductivity than the initial glasses. It was postulated that the major role in the conductivity enhancement of these nanomaterials is played by the developed interfacial regions between crystalline and amorphous phases, in which the concentration of V{sup 4+}-V{sup 5+} pairs responsible for electron hopping, has higher than values that inside the glassy matrix. The experimental results were discussed in terms of a model proposed in this work and based on a 'core-shell' concept. From the best fits, reasonable values of various small polaron hopping (SPH) parameters were obtained. The conduction was attributed to non-adiabatic hopping of small polaron.

Low temperature synthesis & characterization of lead-free BCZT ceramics using molten salt method

Science.gov (United States)

Jai Shree, K.; Chandrakala, E.; Das, Dibakar

2018-04-01

Piezoelectric properties are greatly influenced by the synthesis route, microstructure, stoichiometry of the chemical composition, purity of the starting materials. In this study, molten salt method was used to prepare lead-free BCZT ceramics. Molten salt method is one of the simplestmethods to prepare chemically-purified, single phase powders in high yield often at lower temperatures and shorten reaction time. Calcination of the molten salt synthesized powders resulted in asingle-phase perovskite structure at 1000 °C which is ˜ 350 °C less than the conventional solid-sate reaction method. With increasing calcination temperature the average template size was increased (˜ 0.5-2 µm). Formation of well dispersive templates improves the sinterability at lower temperatures. Lead-free BCZT ceramics sintered at 1500 °C for 2 h resulted in homogenous and highly dense microstructure with ˜92% of the theoretical density and a grain size of ˜ 35 µm. This highly dense microstructure could enhance the piezoelectric properties of the system.

Glass-ceramic composition for hermetic seals

International Nuclear Information System (INIS)

Ballard, C.P. Jr.

1979-01-01

The invention relates to a glass-ceramic composition having a high fracture strength adaptable for hermetically sealing to chromium bearing iron or nickel base alloys at temperatures of between about 950 0 C to about 1100 0 C to form a hermetically sealed insulator body, comprising from about 55 to about 65 weight percent SiO 2 , from about 0 to about 5 weight percent Al 2 O 3 , from about 6 to about 11 weight % Li 2 O, from about 25 to about 32 weight percent BaO, from about 0.5 to about 1.0 weight percent CoO and from about 1.5 to about 3.5 weight percent P 2 O 5

Synthesis of Highly Uniform and Compact Lithium Zinc Ferrite Ceramics via an Efficient Low Temperature Approach.

Science.gov (United States)

Xu, Fang; Liao, Yulong; Zhang, Dainan; Zhou, Tingchuan; Li, Jie; Gan, Gongwen; Zhang, Huaiwu

2017-04-17

LiZn ferrite ceramics with high saturation magnetization (4πM s ) and low ferromagnetic resonance line widths (ΔH) represent a very critical class of material for microwave ferrite devices. Many existing approaches emphasize promotion of the grain growth (average size is 10-50 μm) of ferrite ceramics to improve the gyromagnetic properties at relatively low sintering temperatures. This paper describes a new strategy for obtaining uniform and compact LiZn ferrite ceramics (average grains size is ∼2 μm) with enhanced magnetic performance by suppressing grain growth in great detail. The LiZn ferrites with a formula of Li 0.415 Zn 0.27 Mn 0.06 Ti 0.1 Fe 2.155 O 4 were prepared by solid reaction routes with two new sintering strategies. Interestingly, results show that uniform, compact, and pure spinel ferrite ceramics were synthesized at a low temperature (∼850 °C) without obvious grain growth. We also find that a fast second sintering treatment (FSST) can further improve their gyromagnetic properties, such as higher 4πM s and lower ΔH. The two new strategies are facile and efficient for densification of LiZn ferrite ceramics via suppressing grain growth at low temperatures. The sintering strategy reported in this study also provides a referential experience for other ceramics, such as soft magnetism ferrite ceramics or dielectric ceramics.

Polymer-ceramic piezoelectric composites (PZT)

International Nuclear Information System (INIS)

Bassora, L.A.; Eiras, J.A.

1992-01-01

Polymer-ceramic piezoelectric transducers, with 1-3 of connectivity were prepared with different concentration of ceramic material. Piezoelectric composites, with equal electromechanical coupling factor and acoustic impedance of one third from that ceramic transducer, were obtained when the fractionary volume of PZT reach 30%. (C.G.C.)

Novel polymer derived ceramic-high temperature heat flux sensor for gas turbine environment

International Nuclear Information System (INIS)

Nagaiah, N R; Kapat, J S; An, L; Chow, L

2006-01-01

This paper attempts to prove the feasibility of a novel High Temperature Heat Flux (HTHF) sensor for gas turbine environment. Based on the latest improvement in a new type of Polymer-Derived Ceramic (PDC) material, the authors present the design and development of a HTHF sensor based on PDC material, and show that such a sensor is indeed feasible. The PDC-HTHF sensor is fabricated using newly developed polymer derived SiCN, whose conductivity is controlled by proper composition and treatment condition. Direct measurements and characterization of the relevant material properties are presented. Electrical conductivity can be varied from 0 (insulator) to 100 (ohm.cm) -1 ; in addition a value of 4000 ppm/ 0 C (at 600 K) is obtained for temperature coefficient of resistance. This novel sensor is found to perform quite satisfactorily at about 1400 0 C for long term as compared to conventional heat flux sensors available commercially. This type of PDC-HTHF sensor can be used in harsh environments due to its high temperature resistance and resistance to oxidation. This paper also discusses lithography as a microfabrication technique to manufacture the proposed PDC-HTHF sensor. In our current design, the sensor dimensions are 2.5mm in diameter and 250 μm thickness

Failure Modes of a Unidirectional Ultra-High-Modulus Carbon-Fiber/Carbon-Matrix Composite

National Research Council Canada - National Science Library

Zaldivar, R

1998-01-01

The objective of this study was to observe the effects of various microstructural features on the in situ, room-temperature tensile fracture behavior of an ultra-high-modulus, unidirectional carbon/carbon (C/C...

Mechanical Properties of Ceramics for High Temperature Applications

Science.gov (United States)

1976-12-01

meets another aim of gas turbine ceramics. Temperature measuring by optical pyrometer gives here a reproducibility of approximately 150 C. The...with a similar acoustic impedence to the host material (e.g., certain inclusions, large grains) will be minimal, signal averaging instrumentation

High temperature tribological behaviors of (WAl)C–Co ceramic composites with the additions of fluoride solid lubricants

Energy Technology Data Exchange (ETDEWEB)

Cheng, Jun; Qiao, Zhuhui, E-mail: zhqiao@licp.cas.cn; Yin, Bing; Hao, Junying, E-mail: jyhao@licp.cas.cn; Yang, Jun; Liu, Weimin

2015-08-01

The tribological behaviors of the (W{sub 0.67}Al{sub 0.33})C{sub 0.67}–Co/fluoride (CaF{sub 2}, BaF{sub 2}, CaF{sub 2}/BaF{sub 2}) composites against SiC ball from room temperature to 600 °C were investigated. A marked increase in the friction coefficient resulting from fluoride oxidation was observed as the temperature increased. The composites containing BaF{sub 2} or (Ca, Ba)F{sub 2} displayed better integrated wear resistance over a wide temperature range compared with (W{sub 0.67}Al{sub 0.33})C{sub 0.67}–Co/CaF{sub 2}. The high temperature tribological characteristics of the three composites were distinct, which originated from the composition difference on the worn surfaces. First, the SiO{sub 2}/SiC film formed on the worn surfaces of the composites with BaF{sub 2} or (Ca, Ba)F{sub 2} was favorable for their wear resistance. Second, the oxidation of WC matrix was an important factor influencing the wear resistance of the composites. When mixture oxides of WO{sub 2} and WO{sub 3} appeared on the surface, wear is severe. In addition, single WO{sub 3} formed on the worn surfaces, appeared more adhesive to the underlying substrate and decreased the wear rate. - Highlights: • The composites containing BaF{sub 2} or (Ca, Ba)F{sub 2} exhibit better wear resistance. • The tribological behaviors are strongly correlated to surface composition. • The stoichiometry difference in the tungsten oxides leads to distinct wear rate. • The friction coefficient of the composites increases with the testing temperature.

High-temperature thermoelectric properties of La-doped BaSnO3 ceramics

International Nuclear Information System (INIS)

Yasukawa, Masahiro; Kono, Toshio; Ueda, Kazushige; Yanagi, Hiroshi; Hosono, Hideo

2010-01-01

To elucidate the thermoelectric properties at high temperatures, perovskite-type La-doped BaSnO 3 ceramics were fabricated by a polymerized complex (PC) method and subsequent spark plasma sintering (SPS) technique. Fine powders of Ba 1-x La x SnO 3 (x = 0.00-0.07) were prepared by the PC method using citrate complexes, and SPS treatment converted the powders into dense ceramics with relative densities of 93-97%. The La content dependence of the lattice parameter suggested that the solubility of La for Ba sites was approximately x = 0.03. The temperature dependence of the electrical conductivity σ and Seebeck coefficient S showed that each La-doped ceramic was an n-type degenerate semiconductor in the measured temperature range of 373-1073 K. The La content dependence of the S values indicated that the electron carrier concentration increased successively up to x = 0.03, which was the solubility limit of the La atoms. The thermoelectric power factors S 2 σ increased drastically with La doping, and reached a maximum for x = 0.01 with values of 0.8 x 10 -4 W m -1 K -2 at 373 K to 2.8 x 10 -4 W m -1 K -2 at 1073 K.

Optical Method for Detecting Displacements and Strains at Ultra-High Temperatures During Thermo-Mechanical Testing

Science.gov (United States)

Smith, Russell W. (Inventor); Rivers, H. Kevin (Inventor); Sikora, Joseph G. (Inventor); Roth, Mark C. (Inventor); Johnston, William M. (Inventor)

2016-01-01

An ultra-high temperature optical method incorporates speckle optics for sensing displacement and strain measurements well above conventional measurement techniques. High temperature pattern materials are used which can endure experimental high temperature environments while simultaneously having a minimum optical aberration. A purge medium is used to reduce or eliminate optical distortions and to reduce, and/or eliminate oxidation of the target specimen.

Thermal shock behavior of rare earth modified alumina ceramic composites

Energy Technology Data Exchange (ETDEWEB)

Sun, Junlong; Liu, Changxia [Ludong Univ., Yantai (China). School of Transportation

2017-05-15

Alumina matrix ceramic composites toughened by AlTiC master alloys, diopside and rare earths were fabricated by hot-pressing and their thermal shock behavior was investigated and compared with that of monolithic alumina. Results showed that the critical thermal shock temperature (ΔT) of monolithic alumina was 400 C. However, it decreased to 300 C for alumina incorporating only AlTiC master alloys, and increased with further addition of diopside and rare earths. Improvement of thermal shock resistance was obtained for alumina ceramic composites containing 9.5 wt.% AlTiC master alloys and 0.5 wt.% rare earth additions, which was mainly attributed to the formation of elongated grains in the composites.

Damage Characterization of EBC-SiCSiC Ceramic Matrix Composites Under Imposed Thermal Gradient Testing

Science.gov (United States)

Appleby, Matthew P.; Morscher, Gregory N.; Zhu, Dongming

2014-01-01

Due to their high temperature capabilities, Ceramic Matrix Composite (CMC) components are being developed for use in hot-section aerospace engine applications. Harsh engine environments have led to the development of Environmental Barrier Coatings (EBCs) for silicon-based CMCs to further increase thermal and environmental capabilities. This study aims at understanding the damage mechanisms associated with these materials under simulated operating conditions. A high heat-flux laser testing rig capable of imposing large through-thickness thermal gradients by means of controlled laser beam heating and back-side air cooling is used. Tests are performed on uncoated composites, as well as CMC substrates that have been coated with state-of-the-art ceramic EBC systems. Results show that the use of the EBCs may help increase temperature capability and creep resistance by reducing the effects of stressed oxidation and environmental degradation. Also, the ability of electrical resistance (ER) and acoustic emission (AE) measurements to monitor material condition and damage state during high temperature testing is shown; suggesting their usefulness as a valuable health monitoring technique. Micromechanics models are used to describe the localized stress state of the composite system, which is utilized along with ER modeling concepts to develop an electromechanical model capable of characterizing material behavior.

High-temperature uncertainty

International Nuclear Information System (INIS)

Timusk, T.

2005-01-01

Recent experiments reveal that the mechanism responsible for the superconducting properties of cuprate materials is even more mysterious than we thought. Two decades ago, Georg Bednorz and Alex Mueller of IBM's research laboratory in Zurich rocked the world of physics when they discovered a material that lost all resistance to electrical current at the record temperature of 36 K. Until then, superconductivity was thought to be a strictly low-temperature phenomenon that required costly refrigeration. Moreover, the IBM discovery - for which Bednorz and Mueller were awarded the 1987 Nobel Prize for Physics - was made in a ceramic copper-oxide material that nobody expected to be particularly special. Proposed applications for these 'cuprates' abounded. High-temperature superconductivity, particularly if it could be extended to room temperature, offered the promise of levitating trains, ultra-efficient power cables, and even supercomputers based on superconducting quantum interference devices. But these applications have been slow to materialize. Moreover, almost 20 years on, the physics behind this strange state of matter remains a mystery. (U.K.)

High temperature structural silicides

International Nuclear Information System (INIS)

Petrovic, J.J.

1997-01-01

Structural silicides have important high temperature applications in oxidizing and aggressive environments. Most prominent are MoSi 2 -based materials, which are borderline ceramic-intermetallic compounds. MoSi 2 single crystals exhibit macroscopic compressive ductility at temperatures below room temperature in some orientations. Polycrystalline MoSi 2 possesses elevated temperature creep behavior which is highly sensitive to grain size. MoSi 2 -Si 3 N 4 composites show an important combination of oxidation resistance, creep resistance, and low temperature fracture toughness. Current potential applications of MoSi 2 -based materials include furnace heating elements, molten metal lances, industrial gas burners, aerospace turbine engine components, diesel engine glow plugs, and materials for glass processing

Thermal and mechanical behavior of metal matrix and ceramic matrix composites

Science.gov (United States)

Kennedy, John M. (Editor); Moeller, Helen H. (Editor); Johnson, W. S. (Editor)

1990-01-01

The present conference discusses local stresses in metal-matrix composites (MMCs) subjected to thermal and mechanical loads, the computational simulation of high-temperature MMCs' cyclic behavior, an analysis of a ceramic-matrix composite (CMC) flexure specimen, and a plasticity analysis of fibrous composite laminates under thermomechanical loads. Also discussed are a comparison of methods for determining the fiber-matrix interface frictional stresses of CMCs, the monotonic and cyclic behavior of an SiC/calcium aluminosilicate CMC, the mechanical and thermal properties of an SiC particle-reinforced Al alloy MMC, the temperature-dependent tensile and shear response of a graphite-reinforced 6061 Al-alloy MMC, the fiber/matrix interface bonding strength of MMCs, and fatigue crack growth in an Al2O3 short fiber-reinforced Al-2Mg matrix MMC.

High-temperature ceramic heat exchanger element for a solar thermal receiver

Science.gov (United States)

Strumpf, H. J.; Kotchick, D. M.; Coombs, M. G.

1982-01-01

A study was performed by AiResearch Manufacturing Company, a division of The Garrett Corporation, on the development a high-temperature ceramic heat exchanger element to be integrated into a solar receiver producing heated air. A number of conceptual designs were developed for heat exchanger elements of differing configuration. These were evaluated with respect to thermal performance, pressure drop, structural integrity, and fabricability. The final design selection identified a finned ceramic shell as the most favorable concept. The shell is surrounded by a larger metallic shell. The flanges of the two shells are sealed to provide a leak-tight pressure vessel. The ceramic shell is to be fabricated by an innovative combination of slip casting the receiver walls and precision casting the heat transfer finned plates. The fins are bonded to the shell during firing. The unit is sized to produce 2150 F ar at 2.7 atm pressure, with a pressure drop of about 2 percent of the inlet pressure. This size is compatible with a solar collector providing a receiver input of 85 kw(th). Fabrication of a one-half scale demonstrator ceramic receiver has been completed.

The Heart of China revisited: II Early Paleozoic (ultra)high-pressure and (ultra)high-temperature metamorphic Qinling orogenic collage

Science.gov (United States)

Bader, Thomas; Franz, Leander; Ratschbacher, Lothar; de Capitani, Christian; Webb, A. Alexander G.; Yang, Zhao; Pfänder, Jörg A.; Hofmann, Mandy; Linnemann, Ulf

2013-07-01

Orogens with multiple (ultra)high-pressure ((U)HP) and (ultra)high-temperature ((U)HT) metamorphic events provide a complex but telling record of oceanic and continental interaction. The Early Paleozoic history of the "Heart of China," the Qinling orogenic collage, offers snapshots of at least three (U)HP and two (U)HT metamorphic events. The preservation of remnants of both oceanic and continental domains together with a ≥110 Myr record of magmatism allows the reconstruction of the processes that resulted in this disparate metamorphism. Herein, we first illuminate the pressure-temperature-time (P-T-t) evolution of the Early Paleozoic (U)HP and (U)HT events by refining the petrographic descriptions and P-T estimates, assess published, and employ new U/Th-Pb zircon, monazite, and titanite, and 40Ar-39Ar phengite geochronology to date the magmatic and metamorphic events. Then we explore how the metamorphic and magmatic events are related tectonically and how they elucidate the affinities among the various complexes in the Qinling orogenic collage. We argue that a Meso-Neoproterozoic crustal fragment—the Qinling complex—localized subduction-accretion events that involved subduction, oceanic-arc formation, and back-arc spreading along its northern margin, and mtantle-wedge exhumation and spreading-ridge subduction along its southern margin.

Enhancing thermal reliability of fiber-optic sensors for bio-inspired applications at ultra-high temperatures

Science.gov (United States)

Kang, Donghoon; Kim, Heon-Young; Kim, Dae-Hyun

2014-07-01

The rapid growth of bio-(inspired) sensors has led to an improvement in modern healthcare and human-robot systems in recent years. Higher levels of reliability and better flexibility, essential features of these sensors, are very much required in many application fields (e.g. applications at ultra-high temperatures). Fiber-optic sensors, and fiber Bragg grating (FBG) sensors in particular, are being widely studied as suitable sensors for improved structural health monitoring (SHM) due to their many merits. To enhance the thermal reliability of FBG sensors, thermal sensitivity, generally expressed as αf + ξf and considered a constant, should be investigated more precisely. For this purpose, the governing equation of FBG sensors is modified using differential derivatives between the wavelength shift and the temperature change in this study. Through a thermal test ranging from RT to 900 °C, the thermal sensitivity of FBG sensors is successfully examined and this guarantees thermal reliability of FBG sensors at ultra-high temperatures. In detail, αf + ξf has a non-linear dependence on temperature and varies from 6.0 × 10-6 °C-1 (20 °C) to 10.6 × 10-6 °C-1 (650 °C). Also, FBGs should be carefully used for applications at ultra-high temperatures due to signal disappearance near 900 °C.

Effect of oxidation at elevated temperature on elastic and interface properties of ceramic matrix composites

Czech Academy of Sciences Publication Activity Database

Brandstetter, J.; Glogar, Petr; Loidl, D.; Kromp, K.

2005-01-01

Roč. 290, - (2005), s. 340-343 ISSN 1013-9826. [International conference on fractography of advanced ceramics /2./. Stará Lesná, 03.10.2005-06.10.2005] R&D Projects: GA AV ČR(CZ) KSK2067107 Institutional research plan: CEZ:AV0Z30460519 Keywords : polysiloxane * ceramic matrix composite * shear modulus Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 0.224, year: 2005

Measurement of relative permittivity of LTCC ceramic at different temperatures

Directory of Open Access Journals (Sweden)

Qiulin Tan

2014-02-01

Full Text Available Devices based on LTCC (low-temperature co-fired ceramic technology are more widely applied in high temperature environments, and the temperature-dependent properties of the LTCC material play an important role in measurements of the characteristics of these devices at high temperature. In this paper, the temperature-dependence of the relative permittivity of DuPont 951 LTCC ceramic is studied from room temperature to 500 °C. An expression for relative permittivity is obtained, which relates the relative permittivity to the resonant frequency, inductance, parasitic capacitance and electrode capacitance of the LTCC sample. Of these properties, the electrode capacitance is the most strongly temperature-dependent. The LTCC sample resonant frequency, inductance and parasitic capacitance were measured (from room temperature to 500 °C with a high temperature measurement system comprising a muffle furnace and network analyzer. We found that the resonant frequency reduced and the inductance and parasitic capacitance increased slightly as the temperature increases. The relative permittivity can be calculated from experimental frequency, inductance and parasitic capacitance measurements. Calculating results show that the relative permittivity of DuPont 951 LTCC ceramic ceramic increases to 8.21 from room temperature to 500 °C.

Multiscale Modeling of Ceramic Matrix Composites

Science.gov (United States)

Bednarcyk, Brett A.; Mital, Subodh K.; Pineda, Evan J.; Arnold, Steven M.

2015-01-01

Results of multiscale modeling simulations of the nonlinear response of SiC/SiC ceramic matrix composites are reported, wherein the microstructure of the ceramic matrix is captured. This micro scale architecture, which contains free Si material as well as the SiC ceramic, is responsible for residual stresses that play an important role in the subsequent thermo-mechanical behavior of the SiC/SiC composite. Using the novel Multiscale Generalized Method of Cells recursive micromechanics theory, the microstructure of the matrix, as well as the microstructure of the composite (fiber and matrix) can be captured.

Joining of SiC ceramics and SiC/SiC composites

Energy Technology Data Exchange (ETDEWEB)

Rabin, B.H. [Idaho National Engineering Lab., Idaho Falls, ID (United States)

1996-08-01

This project has successfully developed a practical and reliable method for fabricating SiC ceramic-ceramic joints. This joining method will permit the use of SiC-based ceramics in a variety of elevated temperature fossil energy applications. The technique is based on a reaction bonding approach that provides joint interlayers compatible with SiC, and excellent joint mechanical properties at temperatures exceeding 1000{degrees}C. Recent emphasis has been given to technology transfer activities, and several collaborative research efforts are in progress. Investigations are focusing on applying the joining method to sintered {alpha}-SiC and fiber-reinforced SiC/SiC composites for use in applications such as heat exchangers, radiant burners and gas turbine components.

Property-porosity relationships for polymer-impregnated superconducting ceramic composite

International Nuclear Information System (INIS)

Salib, S.; Vipulanandan, C.

1990-01-01

A thermoplastic polymer, poly(methyl methacrylate) (PMMA), was used to improve the flexural properties of the high-temperature superconducting ceramic (YBa 2 Cu 3 O 7-δ ). Ceramic specimens with different porosities were prepared by dry compacting 12.5-mm-diameter disk specimens at various uniaxial pressures. Density-pressure relationships have been developed for before- and after-sintering conditions. The PMMA polymer was impregnated into the porous ceramic at room temperature. The mechanical properties were evaluated by concentrically loading simply supported disk specimens. The load-displacement responses were analyzed using the finite-element method. Impregnation of PMMA polymer at room temperature increased the flexural strength and modulus of the superconducting ceramic without affecting its electrical properties. The flexural properties depended on the porosity of the ceramics, and, hence, linear and nonlinear property-porosity relationships have been used to characterize the behavior of superconducting ceramic with an without the polymer

Flexible Mixed-Potential-Type (MPT NO2 Sensor Based on An Ultra-Thin Ceramic Film

Directory of Open Access Journals (Sweden)

Rui You

2017-07-01

Full Text Available A novel flexible mixed-potential-type (MPT sensor was designed and fabricated for NO2 detection from 0 to 500 ppm at 200 °C. An ultra-thin Y2O3-doped ZrO2 (YSZ ceramic film 20 µm thick was sandwiched between a heating electrode and reference/sensing electrodes. The heating electrode was fabricated by a conventional lift-off process, while the porous reference and the sensing electrodes were fabricated by a two-step patterning method using shadow masks. The sensor’s sensitivity is achieved as 58.4 mV/decade at the working temperature of 200 °C, as well as a detection limit of 26.7 ppm and small response time of less than 10 s at 200 ppm. Additionally, the flexible MPT sensor demonstrates superior mechanical stability after bending over 50 times due to the mechanical stability of the YSZ ceramic film. This simply structured, but highly reliable flexible MPT NO2 sensor may lead to wide application in the automobile industry for vehicle emission systems to reduce NO2 emissions and improve fuel efficiency.

A Novel MK-based Geopolymer Composite Activated with Rice Husk Ash and KOH: Performance at High Temperature

Directory of Open Access Journals (Sweden)

M. A. Villaquirán-Caicedo

2017-02-01

Full Text Available Geopolymers were produced using an environmentally friendly alkali activator (based on Rice Husk Ash and potassium hydroxide. Aluminosilicates particles, carbon and ceramic fibres were used as reinforcement materials. The effects of reinforcement materials on the flexural strength, linear-shrinkage, thermophysical properties and microstructure of the geopolymers at room and high temperature (1200 ÅãC were studied. The results indicated that the toughness of the composites is increased 110.4% for geopolymer reinforced by ceramic fibres (G-AF at room temperature. The presence of particles improved the flexural behaviour 265% for geopolymer reinforced by carbon fibres and particles after exposure to 1200 .C. Linear-shrinkage for geopolymer reinforced by ceramic fibres and particles and the geopolymer G-AF compared with reference sample (without fibres and particles is improved by 27.88% and 7.88% respectively at 900 ÅãC. The geopolymer materials developed in this work are porous materials with low thermal conductivity and good mechanical properties with potential thermal insulation applications for building applications.

Strontium chloroapatite based glass-ceramics composites for nuclear waste immobilisation

International Nuclear Information System (INIS)

Jena, Hrudananda; Maji, Binoy Kumar; Asuvathraman, R.; Govindan Kutty, K.V.

2013-01-01

Apatites are naturally occurring minerals with a general formula of M 10 (PO 4 ) 6 X 2 , (M= Ca, Sr, Ba, X= OH, Cl, F) with a hexagonal crystal structure (S.G :P6 3 /m) and can accommodate alkaline earth and various other aliovalent cations and anions into its crystal structure. Apatites are also known to have high resistance to leaching of the constituent elements under geological conditions. It may not often be possible to immobilize the whole spectrum of the radioactive waste in a single phase M 10 (PO 4 ) 6 Cl 2 , then a combination of M-chloroapatite encapsulated in borosilicate glass (BSG) can immobilize most of the radwaste elements in the composite glass-ceramic matrix (glass bonded chloroapatite), thus utilizing the immobilizing efficiency of both the ceramic phase and glass. In the present study, the synthesis, characterization and thermo-physical property measurements of the Sr-chloroapatite (SrApCI) and some glass-bonded composites based on it have been investigated. The Sr-chloroapatite glass-ceramics were prepared by solid state reactions among stoichiometric concentrations of apatite forming reagents, 20 wt. % borosilicate glass (BSG), and known concentrations (10, 13 and 16 wt. %) of a simulated waste in chloride form. The products were characterized by XRD to confirm the formation of Sr 10 (PO 4 ) 6 Cl 2 and glass bonded-chloroapatite composites. The surface morphology and qualitative chemical composition of the powders were examined by SEM and EDX. Thermal expansion and glass transition temperature of the matrices were measured by dilatometry. Glass transition temperature of the glass-bonded composites was also examined by differential scanning calorimetry and differential thermal analysis. The 10-16 wt.% waste loaded matrices showed similar thermal expansion as that of SrApCI, indicating the thermal stability of the matrix to chloride waste immobilization. The glass transition temperature of the waste loaded matrices decreases on increasing the

Ceramic composites: Enabling aerospace materials

Science.gov (United States)

Levine, S. R.

1992-01-01

Ceramics and ceramic matrix composites (CMC) have the potential for significant impact on the performance of aerospace propulsion and power systems. In this paper, the potential benefits are discussed in broad qualitative terms and are illustrated by some specific application case studies. The key issues in need of resolution for the potential of ceramics to be realized are discussed.

Microstructural analysis of high-temperature superconductors

International Nuclear Information System (INIS)

Passing, H.

1987-01-01

At present, research concentrates on the composition YBa 2 Cu 3 O 7-δ , which, in the appropriate synthesis, shows a transition from the state of normal conductivity to superconductivity at a temperature of 91 K. An exact control of the oxygen content of the composition is necessary so that the super-conducting orthorhombic structure develops. Depending on the composition and the sintering temperature, it is possible to produce fine-grained and coarse-grained ceramics with a directed crystal structure. Under the light-optical microscope in polarized light, coarse-grained ceramics show twinning, which occurs during cooling down from the sintering temperature because of a phase change combined with a variation in volume. (orig./MM) [de

Glass-ceramic composition for hermetic seals

Science.gov (United States)

Ballard, Jr., Clifford P.

1979-01-01

The invention relates to a glass-ceramic composition having a high fracture strength adaptable for hermetically sealing to chromium bearing iron or nickel base alloys at temperatures of between about 950.degree. C to about 1100.degree. C to form a hermetically sealed insulator body, comprising from about 55 to about 65 weight percent SiO.sub.2, from about 0 to about 5 weight percent Al.sub.2 O.sub.3, from about 6 to about 11 weight % Li.sub.2 O, from about 25 to about 32 weight percent BaO, from about 0.5 to about 1.0 weight percent CoO and from about 1.5 to about 3.5 weight percent P.sub.2 O.sub.5.

Strength and fracture behavior of aluminide matrix composites with ceramic fibers

Energy Technology Data Exchange (ETDEWEB)

Inoue, M.; Suganuma, K.; Niihara, K.

1999-07-01

This paper investigates the fracture behavior of FeAl and Ni{sub 3}Al matrix composites with ceramic continuous fibers 8.5--10 {micro}m in diameter. When stress is applied to these composites, multiple-fracture of fibers predominantly occurs before matrix cracking, because the load carried by the fibers reaches their fracture strength. Fragments which remain longer than the critical length can provide significant strengthening through load bearing even though fiber breaking has occurred. The ultimate fracture strength of the composites also depends on stress relaxation by plastic deformation of the matrix at a crack tip in the multiple-fractured fibers. Ductilizing of the matrix by B doping improves the ultimate strength at ambient temperatures in both composites. However, their mechanical properties at elevated temperatures are quite different. In the case of Ni{sub 3}Al matrix composites, embrittlement of the matrix is undesirable for high strength and reliability at 873--973 K.

Creep fracture and creep-fatigue fracture in ceramics and ceramic composites

International Nuclear Information System (INIS)

Suresh, S.

1993-01-01

This paper summarizes recent advances in the areas of subcritical crack growth in ceramics subjected to static and cyclic loads at elevated temperatures. Attention is devoted to the specific role of pre-existing and in-situ-formed glass films in influencing creep fracture and creep-fatigue fracture. Experimental results on the effects of cyclic frequency and load ratio, along with detailed transmission electron microscopy of crack-tip and crack-wake damage are highlighted. Some general conclusions are drawn about the dependence of high-temperature damage tolerance on interfacial glass films and about the susceptibility of ceramic materials to cyclic fatigue fracture

Design Concepts for Cooled Ceramic Matrix Composite Turbine Vanes, Phase II

Data.gov (United States)

National Aeronautics and Space Administration — The work proposed herein is to demonstrate that the higher temperature capabilities of Ceramic Matrix Composites (CMC) can be fully utilized to reduce emissions and...

Lead-Free KNbO3:xZnO Composite Ceramics.

Science.gov (United States)

Lv, Xiang; Li, Zhuoyun; Wu, Jiagang; Xiao, Dingquan; Zhu, Jianguo

2016-11-09

It is a tough issue to develop dense and water resistant KNbO 3 ceramics due to high evaporation and hygroscopicity of K 2 O. Here, KNbO 3 :xZnO composite ceramics were used to successfully solve this problem, where ZnO particles were randomly distributed into a KNbO 3 matrix. The addition of ZnO hardly affects the phase structure of KNbO 3 , and moreover, the enhancement of electrical properties, thermal stability, and aging characteristics was observed in KNbO 3 :xZnO composite ceramics. The composites possessed the maximum d 33 of 120 ± 5 pC/N, which is superior to that of pure KNbO 3 (d 33 = 80 pC/N). More importantly, a strong water resistance and an aging-free characteristic were observed in KNbO 3 :0.4ZnO. This is the first time for KNbO 3 ceramics to simultaneously improve electrical properties and resolve the water-absorbing properties. We believe that these composite ceramics are promising for practical applications.

A high temperature ceramic heat exchanger element for a solar thermal receiver

Science.gov (United States)

Strumpf, H. J.; Kotchick, D. M.; Coombs, M. G.

1982-01-01

The development of a high-temperature ceramic heat exchanger element to be integrated into a solar receiver producing heated air was studied. A number of conceptual designs were developed for heat exchanger elements of differing configuration. These were evaluated with respect to thermal performance, pressure drop, structural integrity, and fabricability. The final design selection identified a finned ceramic shell as the most favorable concept. The shell is surrounded by a larger metallic shell. The flanges of the two shells are sealed to provide a leak-tight pressure vessel. The ceramic shell is to be fabricated by a innovative combination of slip casting the receiver walls and precision casting the heat transfer finned plates. The fins are bonded to the shell during firing. The unit is sized to produce 2150 F air at 2.7 atm pressure, with a pressure drop of about 2 percent of the inlet pressure. This size is compatible with a solar collector providing a receiver input of 85 kw(th). Fabrication of a one-half scale demonstrator ceramic receiver was completed.

Ceramic stabilization of hazardous wastes: a high performance room temperature process

International Nuclear Information System (INIS)

Maloney, M.D.

1996-01-01

ANL has developed a room-temperature process for converting hazardous materials to a ceramic structure. It is similar to vitrification but is achieved at low cost, similar to conventional cement stabilization. The waste constituents are both chemically stabilized and physically encapsulated, producing very low leaching levels and the potential for delisting. The process, which is pH-insensitive, is ideal for inorganic sludges and liquids, as well as mixed chemical-radioactive wastes, but can also handle significant percentages of salts and even halogenated organics. High waste loadings are possible and densification occurs,so that volumes are only slightly increased and in some cases (eg, incinerator ash) are reduced. The ceramic product has strength and weathering properties far superior to cement products

Corrosion resistant ceramic materials

Science.gov (United States)

Kaun, T.D.

1996-07-23

Ceramic materials are disclosed which exhibit stability in severely-corrosive environments having high alkali-metal activity, high sulfur/sulfide activity and/or molten halides at temperatures of 200--550 C or organic salt (including SO{sub 2} and SO{sub 2}Cl{sub 2}) at temperatures of 25--200 C. These sulfide ceramics form stoichiometric (single-phase) compounds with sulfides of Ca, Li, Na, K, Al, Mg, Si, Y, La, Ce, Ga, Ba, Zr and Sr and show melting-points that are sufficiently low and have excellent wettability with many metals (Fe, Ni, Mo) to easily form metal/ceramic seals. Ceramic compositions are also formulated to adequately match thermal expansion coefficient of adjacent metal components. 1 fig.

Corrosion resistant ceramic materials

Science.gov (United States)

Kaun, Thomas D.

1996-01-01

Ceramic materials which exhibit stability in severely-corrosive environments having high alkali-metal activity, high sulfur/sulfide activity and/or molten halides at temperatures of 200.degree.-550.degree. C. or organic salt (including SO.sub.2 and SO.sub.2 Cl.sub.2) at temperatures of 25.degree.-200.degree. C. These sulfide ceramics form stoichiometric (single-phase) compounds with sulfides of Ca, Li, Na, K, Al, Mg, Si, Y, La, Ce, Ga, Ba, Zr and Sr and show melting-points that are sufficiently low and have excellent wettability with many metals (Fe, Ni, Mo) to easily form metal/ceramic seals. Ceramic compositions are also formulated to adequately match thermal expansion coefficient of adjacent metal components.

Method of depositing thin films of high temperature Bi-Sr-Ca-Cu-O-based ceramic oxide superconductors

International Nuclear Information System (INIS)

Budd, K.D.

1991-01-01

This patent describes a method. It comprises preparing a liquid precursor of a Bi-Sr-Ca-Cu-O- based ceramic oxide superconductor phase, wherein the liquid precursor comprises an alkoxyalkanol, copper acrylate, strontium acrylate, bismuth nitrate, and calcium nitrate, wherein the liquid precursor has a cation ratio sufficient to form the desired stoichiometry in the ceramic oxide superconductor phase when the liquid precursor is heated to a temperature and for a time sufficient to provide the desired ceramic oxide superconductor phase, and wherein the copper acrylate, strontium acrylate, bismuth nitrate, and calcium nitrate are mutually soluble in the alkoxyalkanol; applying the liquid precursor to a substrate, wherein the substrate is one of an oxide ceramic, a metal selected from the group consisting of Ag and Ni, and Si; and heating the substrate in an oxygen-containing atmosphere with the liquid precursor applied thereon to a temperature and for a time sufficient to form a thin film comprising at least one Bi-Sr- Ca-Cu-O-based high temperature ceramic oxide superconductor phase

Temperature dependence of piezoelectric properties for textured SBN ceramics.

Science.gov (United States)

Kimura, Masahiko; Ogawa, Hirozumi; Kuroda, Daisuke; Sawada, Takuya; Higuchi, Yukio; Takagi, Hiroshi; Sakabe, Yukio

2007-12-01

Temperature dependences of piezoelectric properties were studied for h001i textured ceramics of bismuth layer-structured ferroelectrics, SrBi(2)Nb(2)O(9) (SBN). The textured ceramics with varied orientation degrees were fabricated by templated, grain-growth method, and the temperature dependences of resonance frequency were estimated. Excellent temperature stability of resonance frequency was obtained for the 76% textured ceramics. The resonance frequency of the 76% textured specimens varied almost linearly over a wide temperature range. Therefore, the variation was slight, even in a high temperature region above 150 degrees C. Temperature stability of a quartz crystal oscillator is generally higher than that of a ceramic resonator around room temperature. The variation of resonance frequency for the 76% textured SrBi(2)Nb(2)O(9) was larger than that of oscillation frequency for a typical quartz oscillator below 150 degrees C also in this study. However, the variation of the textured SrBi(2)Nb(2)O(9) was smaller than that of the quartz oscillator over a wide temperature range from -50 to 250 degrees C. Therefore, textured SrBi(2)Nb(2)O(9) ceramics is a major candidate material for the resonators used within a wide temperature range.

Enhanced temperature stability and quality factor with Hf substitution for Sn and MnO2 doping of (Ba0.97Ca0.03(Ti0.96Sn0.04O3 lead-free piezoelectric ceramics with high Curie temperature

Directory of Open Access Journals (Sweden)

Cheng-Che Tsai

2016-12-01

Full Text Available In this work, the process of two-stage modifications for (Ba0.97Ca0.03(Ti0.96Sn0.04-xHfxO3 (BCTS4-100xH100x ceramics was studied. The trade-off composition was obtained by Hf substitution for Sn and MnO2 doping (two-stage modification which improves the temperature stability and piezoelectric properties. The phase structure ratio, microstructure, and dielectric, piezoelectric, ferroelectric, and temperature stability properties were systematically investigated. Results showed that BCTS4-100xH100x piezoelectric ceramics with x=0.035 had a relatively high Curie temperature (TC of about 112 °C, a piezoelectric charge constant (d33 of 313 pC/N, an electromechanical coupling factor (kp of 0.49, a mechanical quality factor (Qm of 122, and a remnant polarization (Pr of 19μC/cm2. In addition, the temperature stability of the resonant frequency (fr, kp, and aging d33 could be tuned via Hf content. Good piezoelectric temperature stability (up to 110 °C was found with x =0.035. BCTS0.5H3.5 + a mol% Mn (BCTSH + a Mn piezoelectric ceramics with a = 2 had a high TC of about 123 °C, kp ∼ 0.39, d33 ∼ 230 pC/N, Qm ∼ 341, and high temperature stability due to the produced oxygen vacancies. This mechanism can be depicted using the complex impedance analysis associated with a valence compensation model on electric properties. Two-stage modification for lead-free (Ba0.97Ca0.03(Ti0.96Sn0.04O3 ceramics suitably adjusts the compositions for applications in piezoelectric motors and actuators.

"A New Class of Creep Resistant Oxide/Oxide Ceramic Matrix Composites"

Energy Technology Data Exchange (ETDEWEB)

Dr. Mohit Jain, Dr. Ganesh Skandan, Prof. Roger Cannon, Rutgers University

2007-03-30

Despite recent progress in the development of SiC-SiC ceramic matrix composites (CMCs), their application in industrial gas turbines for distributed energy (DE) systems has been limited. The poor oxidation resistance of the non-oxide ceramics warrants the use of envrionmental barrier coatings (EBCs), which in turn lead to issues pertaining to life expectancy of the coatings. On the other hand, oxide/oxide CMCs are potential replacements, but their use has been limited until now due to the poor creep resistance at high temperatures, particularly above 1200 oC: the lack of a creep resistant matrix has been a major limiting factor. Using yttrium aluminum garnet (YAG) as the matrix material system, we have advanced the state-of-the-art in oxide/oxide CMCs by introducing innovations in both the structure and composition of the matrix material, thereby leading to high temperature matrix creep properties not achieved until now. An array of YAG-based powders with a unique set of particle characteristics were produced in-house and sintered to full density and compressive creep data was obtained. Aided in part by the composition and the microstructure, the creep rates were found to be two orders of magnitude smaller than the most creep resistant oxide fiber available commercially. Even after accounting for porosity and a smaller matrix grain size in a practical CMC component, the YAG-based matrix material was found to creep slower than the most creep resistant oxide fiber available commercially.

Ceramic Parts for Turbines

Science.gov (United States)

Jones, R. D.; Carpenter, Harry W.; Tellier, Jim; Rollins, Clark; Stormo, Jerry

1987-01-01

Abilities of ceramics to serve as turbine blades, stator vanes, and other elements in hot-gas flow of rocket engines discussed in report. Ceramics prime candidates, because of resistance to heat, low density, and tolerance of hostile environments. Ceramics considered in report are silicon nitride, silicon carbide, and new generation of such ceramic composites as transformation-toughened zirconia and alumina and particulate- or whisker-reinforced matrices. Report predicts properly designed ceramic components viable in advanced high-temperature rocket engines and recommends future work.

Nanoscale Reinforced, Polymer Derived Ceramic Matrix Coatings

Energy Technology Data Exchange (ETDEWEB)

Rajendra Bordia

2009-07-31

The goal of this project was to explore and develop a novel class of nanoscale reinforced ceramic coatings for high temperature (600-1000 C) corrosion protection of metallic components in a coal-fired environment. It was focused on developing coatings that are easy to process and low cost. The approach was to use high-yield preceramic polymers loaded with nano-size fillers. The complex interplay of the particles in the polymer, their role in controlling shrinkage and phase evolution during thermal treatment, resulting densification and microstructural evolution, mechanical properties and effectiveness as corrosion protection coatings were investigated. Fe-and Ni-based alloys currently used in coal-fired environments do not possess the requisite corrosion and oxidation resistance for next generation of advanced power systems. One example of this is the power plants that use ultra supercritical steam as the working fluid. The increase in thermal efficiency of the plant and decrease in pollutant emissions are only possible by changing the properties of steam from supercritical to ultra supercritical. However, the conditions, 650 C and 34.5 MPa, are too severe and result in higher rate of corrosion due to higher metal temperatures. Coating the metallic components with ceramics that are resistant to corrosion, oxidation and erosion, is an economical and immediate solution to this problem. Good high temperature corrosion protection ceramic coatings for metallic structures must have a set of properties that are difficult to achieve using established processing techniques. The required properties include ease of coating complex shapes, low processing temperatures, thermal expansion match with metallic structures and good mechanical and chemical properties. Nanoscale reinforced composite coatings in which the matrix is derived from preceramic polymers have the potential to meet these requirements. The research was focused on developing suitable material systems and

Thermal Protection of Carbon Fiber-Reinforced Composites by Ceramic Particles

Directory of Open Access Journals (Sweden)

Baljinder Kandola

2016-06-01

Full Text Available The thermal barrier efficiency of two types of ceramic particle, glass flakes and aluminum titanate, dispersed on the surface of carbon-fiber epoxy composites, has been evaluated using a cone calorimeter at 35 and 50 kW/m2, in addition to temperature gradients through the samples’ thicknesses, measured by inserting thermocouples on the exposed and back surfaces during the cone tests. Two techniques of dispersing ceramic particles on the surface have been employed, one where particles were dispersed on semi-cured laminate and the other where their dispersion in a phenolic resin was applied on the laminate surface, using the same method as used previously for glass fiber composites. The morphology and durability of the coatings to water absorption, peeling, impact and flexural tension were also studied and compared with those previously reported for glass-fiber epoxy composites. With both methods, uniform coatings could be achieved, which were durable to peeling or water absorption with a minimal adverse effect on the mechanical properties of composites. While all these properties were comparable to those previously observed for glass fiber composites, the ceramic particles have seen to be more effective on this less flammable, carbon fiber composite substrate.

Property Evaluation and Damage Evolution of Environmental Barrier Coatings and Environmental Barrier Coated SiC/SiC Ceramic Matrix Composite Sub-Elements

Science.gov (United States)

Zhu, Dongming; Halbig, Michael; Jaskowiak, Martha; Hurst, Janet; Bhatt, Ram; Fox, Dennis S.

2014-01-01

This paper describes recent development of environmental barrier coatings on SiC/SiC ceramic matrix composites. The creep and fatigue behavior at aggressive long-term high temperature conditions have been evaluated and highlighted. Thermal conductivity and high thermal gradient cyclic durability of environmental barrier coatings have been evaluated. The damage accumulation and complex stress-strain behavior environmental barrier coatings on SiCSiC ceramic matrix composite turbine airfoil subelements during the thermal cyclic and fatigue testing of have been also reported.

Influence of radiant heating treatments on fusion of high-temperature superconducting yttrium ceramics

International Nuclear Information System (INIS)

Bitenbaev, M.I.; Polyakov, A.I.

1999-01-01

Regardless of the fact that the materials made of HTSC-ceramics are promising, there is no any information about their successful practical application in publications. To our opinion, it is explained by the fact, first of all, that the conservative technologies of the powder metallurgy do not allow producing HTSC systems with excellent operating performance (structure homogeneity, long-term stability of Sc properties and etc.). This report presents outcomes of experiments on fusion of yttrium ceramics containing raw components irradiated by g-rays 60 Co under the temperature exceeding 500 degrees C. HTSC properties of ceramics were studied according to their differential spectra of radio-frequency (RF) field absorption. The RF absorption spectrum of yttrium ceramics samples produced according to conservative technology is sufficiently permitted triplet with the Sc transition temperatures range of 80 K, 90 K, 95 K. Irradiation under the increased temperatures and mechanical limitation allow producing samples of yttrium HTSC-ceramics with sufficient homogeneous structure and superconducting properties that are stable to air conditions for not less than one year

Development of carbon-ceramic composites

International Nuclear Information System (INIS)

Raman, V.; Bhatia, G.; Mishra, A.; Sengupta, P.R.; Saha, M.; Rashmi

2005-01-01

Carbon-ceramic composites (C-SiC-B 4 C) were developed through in situ formation of silicon carbide by mixing coal-tar based green coke and silicon as silicon carbide (SiC) precursor, boron carbide (B 4 C) and heat-treatment to 2200 deg. C. These composites were characterised for their physical, mechanical and oxidation resistance properties. The formation of protective coatings during oxidation of the composites was confirmed by using X-ray diffraction, energy-dispersive X-ray spectrometry, scanning electron microscopy and porosity measurement. Carbon-ceramic composites, which could withstand oxidation at 800-1200 deg. C for about 10 h in air have been developed

Enhancing thermal reliability of fiber-optic sensors for bio-inspired applications at ultra-high temperatures

International Nuclear Information System (INIS)

Kang, Donghoon; Kim, Heon-Young; Kim, Dae-Hyun

2014-01-01

The rapid growth of bio-(inspired) sensors has led to an improvement in modern healthcare and human–robot systems in recent years. Higher levels of reliability and better flexibility, essential features of these sensors, are very much required in many application fields (e.g. applications at ultra-high temperatures). Fiber-optic sensors, and fiber Bragg grating (FBG) sensors in particular, are being widely studied as suitable sensors for improved structural health monitoring (SHM) due to their many merits. To enhance the thermal reliability of FBG sensors, thermal sensitivity, generally expressed as α f + ξ f and considered a constant, should be investigated more precisely. For this purpose, the governing equation of FBG sensors is modified using differential derivatives between the wavelength shift and the temperature change in this study. Through a thermal test ranging from RT to 900 °C, the thermal sensitivity of FBG sensors is successfully examined and this guarantees thermal reliability of FBG sensors at ultra-high temperatures. In detail, α f + ξ f has a non-linear dependence on temperature and varies from 6.0 × 10 −6  °C −1 (20 °C) to 10.6 × 10 −6  °C −1 (650 °C). Also, FBGs should be carefully used for applications at ultra-high temperatures due to signal disappearance near 900 °C. (paper)

Tribology of ceramics: Report of the Committee on Tribology of Ceramics

Science.gov (United States)

1988-01-01

The current state of knowledge of ceramic surface structures, composition, and reactivity is reviewed. The tribological requirements of advanced mechanical systems now being deployed (in particular, heat engines) exceed the capabilities of traditional metallic-based materials because of the high temperatures encountered. Advanced ceramic materials for such applications are receiving intense scrutiny, but there is a lack of understanding of the properties and behavior of ceramic surfaces and the influence of processing on the properties of ceramics is described. The adequacy of models, ranging form atomic to macro, to describe and to predict ceramic friction and wear are discussed, as well as what is known about lubrication at elevated temperatures. From this analysis, recommendations are made for coordination, research, and development that will lead to better performance of ceramic materials in tribological systems.

Comparison of thermal analysis, micro structural and compositional of archaeological indigenous ceramic (Caninhas site of Canas - SP) with actual clay/ceramic of region

International Nuclear Information System (INIS)

Nakano, F.P.; Taguchi, S.P.; Matos, C.C.; Ribeiro, R.B.

2009-01-01

The ceramic material found at the archaeological site in Caninhas, shows funerary structures of combustion and various objects of Tupi-Guarani indigenous use. These pieces and fragments were saved and cataloged, in approximately 4000 units. The ceramics present a gradient of color, from ochre to dark gray, when from the surface to the center of the piece, indicating compositional variation caused by inefficient sintering carried out by indigenous people. The goal of this study was to observe the phase transition temperature, decomposition, mass variation and reactions that occur in the archaeological and nowadays ceramics (by DSC/TG), together with micro structural analysis (by SEM), phase analysis (by XRD) and chemical composition (by EDS). Ceramics nowadays are sintered with air, in a temperature ranging between 400-800 °C for one hour, and presents heterogeneous microstructure. The archaeological ceramics were identified by the illite, hydrated alumina, lutecite and quartz phase, and the caulinite, lutecite and quartz phase in clay produced today from that region differs in all characteristics and aspects according to time. The interaction between different areas of expertise is fundamental to aggregate knowledge: the use of ceramic material engineering to archaeological application. (author)

Evaluation of clayey masses compositions starting from the residue incorporation of the red ceramic industry to obtain tubular ceramic membranes; Avaliacao das composicoes de massas argilosas a partir da incorporacao de residuo da industria de ceramica vermelha na obtencao de membranas ceramicas tubulares

Energy Technology Data Exchange (ETDEWEB)

Silva, Adriano Lima da; Chaves, Alexsandra Cristina; Luna, Carlos Bruno Barreto; Neves, Gelmires de Araujo; Lira, Helio de Lucena, E-mail: adrianolimadasilva@hotmail.com, E-mail: alexsandra.chaves@ifap.edu.br, E-mail: brunobarretodemaufcg@hotmail.com, E-mail: gelmires@ufcg.edu.br, E-mail: helio@ufcg.edu.br [Universidade Federal de Campina Grande (UAEMa/CCT/UFCG), PB (Brazil). Unidade Academica de Engenharia de Materiais

2017-01-15

The inappropriate residue disposal of red ceramic industry is very high. Nowadays, one of the major challenges is the investigation of processes to obtain alternative materials, enabling the use of these residues to manufacture new materials. This work's objective is to study clayey masses' compositions starting from the residue incorporation of the red ceramic industry to be used in tubular ceramic membranes. Two compositions of ceramic masses were established, composition A (50% of residue) and composition B (70% of residue). Granulometric analysis of the ceramic masses presented an average size of particles, what indicates membranes in the microfiltration scale. Another observed factor is related to the increase of residue amount, what favored a decrease in the ceramic mass' plasticity. A rise in the apparent porosity was also observed, probably because of a possible growing in the bigger pores numbers, due to the sintering high temperature and the elevation of residue quantity itself. (author)

Mechanical fatigue degradation of ceramics versus resin composites for dental restorations.

Science.gov (United States)

Belli, Renan; Geinzer, Eva; Muschweck, Anna; Petschelt, Anselm; Lohbauer, Ulrich

2014-04-01

For posterior partial restorations an overlap of indication exists where either ceramic or resin-based composite materials can be successfully applied. The aim of this study was to compare the fatigue resistance of modern dental ceramic materials versus dental resin composites in order to address such conflicts. Bar specimens of five ceramic materials and resin composites were produced according to ISO 4049 and stored for 14 days in distilled water at 37°C. The following ceramic materials were selected for testing: a high-strength zirconium dioxide (e.max ZirCAD, Ivoclar), a machinable lithium disilicate (e.max CAD, Ivoclar), a pressable lithium disilicate ceramic (e-max Press, Ivoclar), a fluorapatite-based glass-ceramic (e.max Ceram, Ivoclar), and a machinable color-graded feldspathic porcelain (Trilux Forte, Vita). The composite materials selected were: an indirect machinable composite (Lava Ultimate, 3M ESPE) and four direct composites with varying filler nature (Clearfil Majesty Posterior, Kuraray; GrandioSO, Voco; Tetric EvoCeram, Ivoclar-Vivadent; and CeramX Duo, Dentsply). Fifteen specimens were tested in water for initial strength (σin) in 4-point bending. Using the same test set-up, the residual flexural fatigue strength (σff) was determined using the staircase approach after 10(4) cycles at 0.5 Hz (n=25). Weibull parameters σ0 and m were calculated for the σin specimens, whereas the σff and strength loss in percentage were obtained from the fatigue experiment. The zirconium oxide ceramic showed the highest σin and σff (768 and 440 MPa, respectively). Although both lithium disilicate ceramics were similar in the static test, the pressable version showed a significantly higher fatigue resistance after cyclic loading. Both the fluorapatite-based and the feldspathic porcelain showed equivalent initial and cyclic fatigue properties. From the composites, the highest filled direct material Clearfil Majesty Posterior showed superior fatigue performance

Improved Internal Reference Oxygen Sensors with Composite Ceramic Electrodes

DEFF Research Database (Denmark)

Hu, Qiang; Jacobsen, Torben; Hansen, Karin Vels

2012-01-01

Potentiometric oxygen sensors with an internal reference electrode, which uses the equilibrium pO2 of the binary mixture of Ni/NiO as the reference, are demonstrated. The cells employ Pt or composite ceramics as the sensing electrode. The cells are fabricated by a flexible and potentially low cost...... and performance are highly reproducible. The composite ceramics, based on strontium doped manganite and yttria doped zirconia, are proven superior over Pt to serve as the electrode material....

Ceramic high temperature superconductor levitating motor with laser commutator

International Nuclear Information System (INIS)

Roslan Abd Shukor; Lee Keng Heong

1996-01-01

The design of a magnetically levitating motor using a ceramic high temperature superconductor with laser commutator is discussed. A YBa sub 2 Cu sub 3 O sub 7-δ high temperature superconductor with 25 mm diameter and 6 mm thickness is used to levitate a Nd-Fe-B magnet (19.0 mm diameter and 4.8 mm thickness) which is attached symmetrically to a 150 mm long graphite rod. A smaller magnet (5.5 mm diameter and 2.0 mm thickness) is attached at each end of the rod with the appropriate poles arrangements. A suitable laser beam chopper is used to optically drive a solenoid which repels the smaller magnets thus driving the motor. A simple and efficient liquid nitrogen supply system is designed to cool the superconductor. The stability of the bearing is provided by the flux pinning in this type-II superconductor. Some characteristics of the motor are discussed

Application of CCG Sensors to a High-Temperature Structure Subjected to Thermo-Mechanical Load

Directory of Open Access Journals (Sweden)

Weihua Xie

2016-10-01

Full Text Available This paper presents a simple methodology to perform a high temperature coupled thermo-mechanical test using ultra-high temperature ceramic material specimens (UHTCs, which are equipped with chemical composition gratings sensors (CCGs. The methodology also considers the presence of coupled loading within the response provided by the CCG sensors. The theoretical strain of the UHTCs specimens calculated with this technique shows a maximum relative error of 2.15% between the analytical and experimental data. To further verify the validity of the results from the tests, a Finite Element (FE model has been developed to simulate the temperature, stress and strain fields within the UHTC structure equipped with the CCG. The results show that the compressive stress exceeds the material strength at the bonding area, and this originates a failure by fracture of the supporting structure in the hot environment. The results related to the strain fields show that the relative error with the experimental data decrease with an increase of temperature. The relative error is less than 15% when the temperature is higher than 200 °C, and only 6.71% at 695 °C.

PHASE EVOLUTION AND MICROWAVE DIELECTRIC PROPERTIES OF (Li0.5Bi0.5)(W1-xMox)O4(0.0 ≤ x ≤ 1.0) CERAMICS WITH ULTRA-LOW SINTERING TEMPERATURES

Science.gov (United States)

Zhou, Di; Guo, Jing; Yao, Xi; Pang, Li-Xia; Qi, Ze-Ming; Shao, Tao

2012-11-01

The (Li0.5Bi0.5)(W1-xMox)O4(0.0 ≤ x ≤ 1.0) ceramics were prepared via the solid state reaction method. The sintering temperature decreased almost linearly from 755°C for (Li0.5Bi0.5)WO4 to 560°C for (Li0.5Bi0.5)MoO4. When the x≤0.3, a wolframite solid solution can be formed. For x = 0.4 and x = 0.6 compositions, both the wolframite and scheelite phases can be formed from the X-ray diffraction analysis, while two different kinds of grains can be revealed from the scanning electron microscopy and energy-dispersive X-ray spectrometer results. High performance of microwave dielectric properties were obtained in the (Li0.5Bi0.5)(W0.6Mo0.4)O4 ceramic sintered at 620°C with a relative permittivity of 31.5, a Qf value of 8500 GHz (at 8.2 GHz), and a temperature coefficient value of +20 ppm/°C. Complex dielectric spectra of pure (Li0.5Bi0.5)WO4 ceramic gained from the infrared spectra were extrapolated down to microwave range, and they were in good agreement with the measured values. The (Li0.5Bi0.5)(W1-xMox)O4(0.0 ≤ x ≤ 1.0) ceramics might be promising for low temperature co-fired ceramic technology.

Utilization of niobium pentoxide as additive for reducing the ''in situ'' reaction temperature of ceramic composites in the system mullite-zirconia

International Nuclear Information System (INIS)

Melo, F.C.L. de; Cairo, C.A.A.; Piorino Neto, F.; Cunha, P.A.; Devezas, T.C.

1988-01-01

Ceramics Composites of the system mullite-zirconia were produced trough reaction sintering, following the equation: 2ZrSiO 4 +3Al 2 O 3 +x(Al 2 O 3 +Nb 2 O 5 )--> 2ZrO 2 +Al 6 Si 2 O 13 +2xAlNbO 4 , with different x values (0.05,0.1 e 0.25), trying to investigate the role of niobia as sintering aid. Through x-ray diffraction was evaluated the fraction of zirconia tetragonal phase retained in the ceramic matrix, and the produced composites were caracterized as to the apparent porosity and density, sintering shrinkage and rupture strenght. The reaction sintering temperature was reduced from 1600 0 C (x=0) to 1400 0 C (with x=0.1). (author) [pt

ANL-1(A) - Development of nondestructive evaluation methods for structural ceramics

International Nuclear Information System (INIS)

Ellingson, W.A.; Roberts, R.A.; Gopalsami, N.; Dieckman, S.; Hentea, T.; Vaitekunas, J.J.

1989-01-01

This section includes the following papers: Development of Nondestructive Evaluation Methods for Structural Ceramics; Effects of Flaws on the Fracture Behavior of Structural Ceramics; Design, Fabrication, and Interface Characterization of Ceramic Fiber-Ceramic Matrix Composites; Development of Advanced Fiber-Reinforced Ceramics; Modeling of Fibrous Preforms for CVD Infiltration; NDT of Advanced Ceramic Composite Materials; Joining of Silicon Carbide Reinforced Ceramics; Superconducting Film Fabrication Research; Short Fiber Reinforced Structural Ceramics; Structural Reliability and Damage Tolerance of Ceramic Composites for High-Temperature Applications; Fabrication of Ceramic Fiber-Ceramic Matrix Composites by Chemical Vapor Infiltration; Characterization of Fiber-CVD Matrix interfacial Bonds; Microwave Sintering of Superconducting Ceramics; Improved Ceramic Composites Through Controlled Fiber-Matrix Interactions; Evaluation of Candidate Materials for Solid Oxide Fuel Cells; Ceramic Catalyst Materials: Hydrous Metal Oxide Ion-Exchange Supports for Coal Liquefaction; and Investigation of Properties and Performance of Ceramic Composite Components

Transparent ceramic lamp envelope materials

Energy Technology Data Exchange (ETDEWEB)

Wei, G C [OSRAM SYLVANIA, 71 Cherry Hill Drive, Beverly, MA 01915 (United States)

2005-09-07

Transparent ceramic materials with optical qualities comparable to single crystals of similar compositions have been developed in recent years, as a result of the improved understanding of powder-processing-fabrication- sintering-property inter-relationships. These high-temperature materials with a range of thermal and mechanical properties are candidate envelopes for focused-beam, short-arc lamps containing various fills operating at temperatures higher than quartz. This paper reviews the composition, structure and properties of transparent ceramic lamp envelope materials including sapphire, small-grained polycrystalline alumina, aluminium oxynitride, yttrium aluminate garnet, magnesium aluminate spinel and yttria-lanthana. A satisfactory thermal shock resistance is required for the ceramic tube to withstand the rapid heating and cooling cycles encountered in lamps. Thermophysical properties, along with the geometry, size and thickness of a transparent ceramic tube, are important parameters in the assessment of its resistance to fracture arising from thermal stresses in lamps during service. The corrosive nature of lamp-fill liquid and vapour at high temperatures requires that all lamp components be carefully chosen to meet the target life. The wide range of new transparent ceramics represents flexibility in pushing the limit of envelope materials for improved beamer lamps.

Ceramic composite resistors of B4C modified by TIO2 and glass phase

International Nuclear Information System (INIS)

Klimiec, E.; Zaraska, W.; Stobiecki, T.

1998-01-01

Technical progress in the manufacturing technology of composite materials resulted in arising of new generation of bulk resistors, resistant to high levels of overloads and high temperature. These resistors can be applied in extremely heavy working conditions, for instance in cooperation with ignition circuits. The resistors investigated in our research were performed on the basis of ceramic composite consisted of semiconductor boron carbide B 4 C as conductive phase, aluminium oxide Al 2 O 3 and non-alkali glass as insulators and titanium dioxide TiO 2 . The technological procedure of the fabrication of resistors and the results of the tests, such as temperature dependence of the electrical resistance exploitation trials, are presented. (author)

Reactive Fusion Welding for Ultra-High Temperature Ceramic Composite Joining

Science.gov (United States)

2015-03-16

istribution un lim it ed 13. SUPPLEMENTARY NOTES 14. ABSTRACT Plasm a and pulsed plasma arc w eld ing (PAW and PPAW) processes w ere used to fusion...were analyzed using scanning electron microscopy. 3.4 Microscopy Weldment specimens were cut perpendicular to the welding direction using a manual...Nikon; Epiphot 200; Tokyo, Japan) and scanning electron microscopy (Hitachi; S- 570; Tokyo, Japan). ZrB2 grain sizes in the parent material and heat

Achievement report on industrial science and technology research and development in fiscal 2000. Research and development of synergy ceramics (Research and development of technology to prevent corrosion in petroleum production systems); 2000 nendo sangyo kagaku gijutsu kenkyu kaihatsu seika hokokusho. Synergy ceramics no kenkyu kaihatsu (sekiyu seisan system fushoku boshi gijutsu kenkyu kaihatsu)

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

Achievements in fiscal 2000 were put into order for research and development of synergy ceramics aimed at completion of high temperature energy materials and ultra-precision materials. Activities were taken in the following four areas: 1) materialization technologies and advanced assessment and design technologies, 2) application technologies, 3) common basic technologies, and 4) assessment on composite function manifestation process. In Item 1), discussions were given on ultra-precision materials, high temperature energy materials, member designing basic technologies, materials to detect stress and microfine destruction, pore pattern controlling porous materials, and self-restoration and self-lubrication functioning materials. In Item 2), discussions were given on material and light selection functioning materials, high abrasion resistant and easy-to-process materials, high performance resistance materials for electric power devices, and flexible sliding materials. In the material and light selection functioning materials, their material selecting function was manifested by controlling micro pores through xerogelation on inorganic and organic hybrids. In the assessment of the composite function manifesting process, the wet type forming process was assessed, that uses microfine powder for model parts assuming cut members. (NEDO)

Improvement of performance of ultra-high performance concrete based composite material added with nano materials

Directory of Open Access Journals (Sweden)

Pang Jinchang

2016-03-01

Full Text Available Ultra-high performance concrete (UHPC, a kind of composite material characterized by ultra high strength, high toughness and high durability. It has a wide application prospect in engineering practice. But there are some defects in concrete. How to improve strength and toughness of UHPC remains to be the target of researchers. To obtain UHPC with better performance, this study introduced nano-SiO2 and nano-CaCO3 into UHPC. Moreover, hydration heat analysis, X-Ray Diffraction (XRD, mercury intrusion porosimetry (MIP and nanoindentation tests were used to explore hydration process and microstructure. Double-doped nanomaterials can further enhance various mechanical performances of materials. Nano-SiO2 can promote early progress of cement hydration due to its high reaction activity and C-S-H gel generates when it reacts with cement hydration product Ca(OH2. Nano-CaCO3 mainly plays the role of crystal nucleus effect and filling effect. Under the combined action of the two, the composite structure is denser, which provides a way to improve the performance of UHPC in practical engineering.

Mechanochemically synthesized kalsilite based bioactive glass-ceramic composite for dental vaneering

Science.gov (United States)

Kumar, Pattem Hemanth; Singh, Vinay Kumar; Kumar, Pradeep

2017-08-01

Kalsilite glass-ceramic composites have been prepared by a mechanochemical synthesis process for dental veneering application. The aim of the present study is to prepare bioactive kalsilite composite material for application in tissue attachment and sealing of the marginal gap between fixed prosthesis and tooth. Mechanochemical synthesis is used for the preparation of microfine kalsilite glass-ceramic. Low temperature frit and bioglass have been prepared using the traditional quench method. Thermal, microstructural and bioactive properties of the composite material have been examined. The feasibility of the kalsilite to be coated on the base commercial opaque as well as the bioactive behavior of the coated specimen has been confirmed. This study indicates that the prepared kalsilite-based composites show similar structural, morphological and bioactive behavior to that of commercial VITA VMK95 Dentin 1M2.

Fabrication of low temperature cofired ceramic (LTCC) chip couplers for high frequencies : I. Effect of binder burnout process on the formation of electrode line

Energy Technology Data Exchange (ETDEWEB)

Cho, N.T.; Shim, K.B.; Lee, S.W. [Hanyang University, Seoul (Korea); Koo, K.D. [K-Cera Inc., Yongin (Korea)

1999-06-01

In the fabrication of ceramic chip couplers for high frequency applications such as the mobile communication equipment, the formation of electrode lines and Ag diffusion were investigated with heat treatment conditions for removing organic binders. The deformation and densification of the electrode line greatly depended on the binder burnout process due to the overlapped temperature zone near 400{sup o} C of the binder dissociation and the solid phase sintering of the silver electrode. Ag ions were diffused into the glass ceramic substrate. The Ag diffusion was led by the glassy phase containing Pb ions rather than by the crystalline phase containing Ca ions. The fact suggests that the Ag diffusion could be controlled by managing the composition of the glass ceramic substrate. 9 refs., 10 figs., 1 tab.

Characterization on C/SiC Ceramic Matrix Composites with Novel Fiber Coatings

Science.gov (United States)

Petko, Jeanne; Kiser, J. Douglas; McCue, Terry; Verrilli, Michael

2002-01-01

Ceramic Matrix Composites (CMCs) are attractive candidate materials in the aerospace industry due to their high specific strength, low density and higher temperature capabilities. The National Aeronautics and Space Administration (NASA) is pursuing the use of CMC components in advanced Reusable Launch Vehicle (RLV) propulsion applications. Carbon fiber-reinforced silicon carbide (C/SiC) is the primary material of interest for a variety of RLV propulsion applications. These composites offer high- strength carbon fibers and a high modulus, oxidation-resistant matrix. For comparison, two types of carbon fibers were processed with novel types of interface coatings (multilayer and pseudoporous). For RLV propulsion applications, environmental durability will be critical. The coatings show promise of protecting the carbon fibers from the oxidizing environment. The strengths and microstructures of these composite materials are presented.

Design Concepts for Cooled Ceramic Matrix Composite Turbine Vanes

Science.gov (United States)

Boyle, Robert

2014-01-01

This project demonstrated that higher temperature capabilities of ceramic matrix composites (CMCs) can be used to reduce emissions and improve fuel consumption in gas turbine engines. The work involved closely coupling aerothermal and structural analyses for the first-stage vane of a high-pressure turbine (HPT). These vanes are actively cooled, typically using film cooling. Ceramic materials have structural and thermal properties different from conventional metals used for the first-stage HPT vane. This project identified vane configurations that satisfy CMC structural strength and life constraints while maintaining vane aerodynamic efficiency and reducing vane cooling to improve engine performance and reduce emissions. The project examined modifications to vane internal configurations to achieve the desired objectives. Thermal and pressure stresses are equally important, and both were analyzed using an ANSYS® structural analysis. Three-dimensional fluid and heat transfer analyses were used to determine vane aerodynamic performance and heat load distributions.

Ultra high temperature latent heat energy storage and thermophotovoltaic energy conversion

OpenAIRE

Datas Medina, Alejandro; Ramos Cabal, Alba; Martí Vega, Antonio; Cañizo Nadal, Carlos del; Luque López, Antonio

2016-01-01

A conceptual energy storage system design that utilizes ultra high temperature phase change materials is presented. In this system, the energy is stored in the form of latent heat and converted to electricity upon demand by TPV (thermophotovoltaic) cells. Silicon is considered in this study as PCM (phase change material) due to its extremely high latent heat (1800 J/g or 500 Wh/kg), melting point (1410 C), thermal conductivity (~25 W/mK), low cost (less than $2/kg or $4/kWh) and a...

Non-contact temperature Raman measurement in YSZ and alumina ceramics

Science.gov (United States)

Thapa, Juddha; Chorpening, Benjamin T.; Buric, Michael P.

2018-02-01

Yttria-stabilized zirconia (YSZ: ZrO2 + Y2O3) and alumina (Al2O3) are widely used in high-temperature applications due to their high-temperature stability, low thermal conductivity, and chemical inertness. Alumina is used extensively in engineered ceramic applications such as furnace tubes and thermocouple protection tubes, while YSZ is commonly used in thermal barrier coatings on turbine blades. Because they are already often found in high temperature and combustion applications, these two substances have been compared as candidates for Raman thermometry in high-temperature energy-related applications. Both ceramics were used with as-received rough surfaces, i.e., without polishing or modification. This closely approximates surface conditions in practical high-temperature situations. A single-line argon ion laser at 488nm was used to excite the materials inside a cylindrical furnace while measuring Raman spectra with a fixed-grating spectrometer. The shift in the peak positions of the most intense A1g peak at 418cm-1 (room temperature position) of alumina ceramic and relatively more symmetric Eg peak at 470cm-1 (room temperature position) of YSZ were measured and reported along with a thermocouple-derived reference temperature up to about 1000°C. This study showed that alumina and YSZ ceramics can be used in high-temperature Raman thermometry with an accuracy of 4.54°C and 10.5°C average standard deviations respectively over the range of about 1000°C. We hope that this result will guide future researchers in selecting materials and utilizing Raman non-contact temperature measurements in harsh environments.

Laser treatment of dental ceramic/cement layers: transmitted energy, temperature effects and surface characterisation.

Science.gov (United States)

Pich, Olena; Franzen, René; Gutknecht, Norbert; Wolfart, Stefan

2015-02-01

In the present paper, we investigate the behaviour of different dental materials under laser irradiation. We have used e.max Ceram, e.max ZirCAD, and e.max Press dental ceramics and glass ionomer cement Ketac Cem in the present study. The dental ceramics were prepared in the form of samples with thickness of 0.5-2 mm. We used two lasers [solid-state laser (Er:YAG, Fidelis III+, Fotona) and an 810- nm diode laser (FOX, A.R.C)] for the transillumination of ceramic samples. It has been shown that the laser energy transmitted through the ceramic material decreases to 30-40% of the original values along with an increase in the thickness of the irradiated sample. Pigmented ceramic samples show more laser energy loss compared to the samples containing no pigment. We investigated the temperature evolution in composite sandwiched ceramic/cement samples under laser treatment. The increase in the irradiation time and laser power led to a temperature increase of up to 80 °C. The surfaces of irradiated ceramic samples were examined with X-ray photoelectron spectroscopy to evaluate changes in chemical composition, such as a decrease in the C signal, accompanied by a strong increase in the Zr peak for the Er:YAG laser, while the 810-nm diode laser showed no change in the ratio of elements on the surface.

Preparation and encapsulation performance of Al_2O_3-SiO_2-B_2O_3 glass-ceramic for high temperature thermal storage

International Nuclear Information System (INIS)

Li, Ruguang; Zhu, Jiaoqun; Zhou, Weibing; Cheng, Xiaomin; Liu, Fengli

2017-01-01

Highlights: • Al_2O_3-B_2O_3-SiO_2 has good chemical durability, corrosion resistance and dense structure. • The material rarely used in high temperature thermal storage. • The material was prepared and characterized in the paper. - Abstract: In this paper, Al_2O_3-SiO_2-B_2O_3 glass-ceramic was prepared and characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM), further, the porosity was detected by Archimedes principle, thermo physical properties were investigated by differential scanning calorimeter (DSC), respectively. The phase composition was detected by XRD, and the morphology was observed by SEM. The results indicated that the thermal conductivities of the Al_2O_3-SiO_2-B_2O_3 glass-ceramic were between 1.3 and 1.5 W·(m·K)"−"1, and the material had good thermal stability in the range of 300–900 °C. The porosity and apparent density were increased with the temperature. The porosity of Al_2O_3-SiO_2-B_2O_3 glass-ceramic in ranging from 1.2 to 9.6%, the apparent density were between 2.12 and 2.67 g·cm"−"3, and heat capacities were between 0.64 and 0.79 kJ/(kg·K). All the results indicated that the Al_2O_3-SiO_2-B_2O_3 glass-ceramic can be applied as encapsulation material in high temperature latent thermal energy storage.

Preparation and Photocatalytic Property of TiO2/Diatomite-Based Porous Ceramics Composite Materials

Directory of Open Access Journals (Sweden)

Shuilin Zheng

2012-01-01

Full Text Available The diatomite-based porous ceramics was made by low-temperature sintering. Then the nano-TiO2/diatomite-based porous ceramics composite materials were prepared by hydrolysis deposition method with titanium tetrachloride as the precursor of TiO2 and diatomite-based porous as the supporting body of the nano-TiO2. The structure and microscopic appearance of nano-TiO2/diatomite-based porous ceramics composite materials was characterized by XRD and SEM. The photocatalytic property of the composite was investigated by the degradation of malachite green. Results showed that, after calcination at 550°C, TiO2 thin film loaded on the diatomite-based porous ceramics is anatase TiO2 and average grain size of TiO2 is about 10 nm. The degradation ratio of the composite for 5 mg/L malachite green solution reached 86.2% after irradiation for 6 h under ultraviolet.

Creep and Oxidation of Hafnium Diboride Based Ultra High Temperature Ceramics at 1500C

Science.gov (United States)

2015-12-01

word ceramic comes from the Greek word keramos, meaning pottery, but now refers to many classes of materials, including clays , abrasives......these situations, the viscosity of the grain boundary becomes an important factor for the creep rate. 25 When grain elongation accompanies grain

Refining of high-temperature uranium melt by filtration through foam-ceramic filters

International Nuclear Information System (INIS)

Antsiferov, V.N.; Porozova, S.E.; Filippov, V.B.; Shtutsa, M.G.; Il'enko, E.V.; Kolotygina, N.S.

2004-01-01

An opportunity of applying foam-ceramic filters of corundum-mullite composition has been studied in refining natural uranium melts. Uranium melting conditions were chosen depending on technical characteristics of the foam ceramic filters. When their using, a portion of nonmetallic inclusions decreases by 20-30% (as little as 2.0-3.5% ingot weight), their size is reduced and their distribution in the ingot volume is equalized, contamination of uranium by the filter material being failed to be noticed. The parameters of foam-ceramic filters are optimized for provision of stable characteristics of uranium melt filtration process [ru

Glass Ceramics Composites Fabricated from Coal Fly Ash and Waste Glass

International Nuclear Information System (INIS)

Angjusheva, B.; Jovanov, V.; Srebrenkoska, V.; Fidancevska, E.

2014-01-01

Great quantities of coal ash are produced in thermal power plants which present a double problem to the society: economical and environmental. This waste is a result of burning of coal at temperatures between 1100-14500C. Fly ash available as fine powder presents a source of important oxides SiO2, Al2O3, Fe2O3, MgO, Na2O, but also consist of small amount of ecologically hazardous oxides such as Cr2O3, NiO, MnO. The combination of the fly ash with waste glass under controlled sintering procedure gave bulk glass-ceramics composite material. The principle of this procedure is presented as a multi barrier concept. Many researches have been conducted the investigations for utilization of fly ash as starting material for various glass–ceramics production. Using waste glass ecologically hazardous components are fixed at the molecular level in the silicate phase and the fabricated new glass-ceramic composites possess significantly higher mechanical properties. The aim of this investigation was to fabricate dense glass ceramic composites using fly ash and waste glass with the potential for its utilization as building material

Boron-bearing species in ceramic matrix composites for long-term aerospace applications

International Nuclear Information System (INIS)

Naslain, R.; Guette, A.; Rebillat, F.; Pailler, R.; Langlais, F.; Bourrat, X.

2004-01-01

Boron-bearing refractory species are introduced in non-oxide ceramic matrix fibrous composites (such as SiC/SiC composites) to improve their oxidation resistance under load at high temperatures with a view to applications in the aerospace field. B-doped pyrocarbon and hex-BN have been successfully used as interphase (instead of pure pyrocarbon) either as homogeneous or multilayered fiber coatings, to arrest and deflect matrix cracks formed under load (mechanical fuse function) and to give toughness to the materials. A self-healing multilayered matrix is designed and used in a model composite, which combines B-doped pyrocarbon mechanical fuse layers and B- and Si-bearing compound (namely B 4 C and SiC) layers forming B 2 O 3 -based fluid healing phases when exposed to an oxidizing atmosphere. All the materials are deposited by chemical vapor infiltration. Lifetimes under tensile loading of several hundreds hours at high temperatures are reported

Ferroelastic ceramic-reinforced metal matrix composites

OpenAIRE

2006-01-01

Composite materials comprising ferroelastic ceramic particulates dispersed in a metal matrix are capable of vibration damping. When the ferroelastic ceramic particulates are subjected to stress, such as the cyclic stress experienced during vibration of the material, internal stresses in the ceramic cause the material to deform via twinning, domain rotation or domain motion thereby dissipating the vibrational energy. The ferroelastic ceramic particulates may also act as reinforcements to impro...

High-deposition-rate ceramics synthesis

Energy Technology Data Exchange (ETDEWEB)

Allendorf, M.D.; Osterheld, T.H.; Outka, D.A. [Sandia National Laboratories, Livermore, CA (United States)] [and others

1995-05-01

Parallel experimental and computational investigations are conducted in this project to develop validated numerical models of ceramic synthesis processes. Experiments are conducted in the High-Temperature Materials Synthesis Laboratory in Sandia`s Combustion Research Facility. A high-temperature flow reactor that can accommodate small preforms (1-3 cm diameter) generates conditions under which deposition can be observed, with flexibility to vary both deposition temperature (up to 1500 K) and pressure (as low as 10 torr). Both mass spectrometric and laser diagnostic probes are available to provide measurements of gas-phase compositions. Experiments using surface analytical techniques are also applied to characterize important processes occuring on the deposit surface. Computational tools developed through extensive research in the combustion field are employed to simulate the chemically reacting flows present in typical industrial reactors. These include the CHEMKIN and Surface-CHEMKIN suites of codes, which permit facile development of complex reaction mechanisms and vastly simplify the implementation of multi-component transport and thermodynamics. Quantum chemistry codes are also used to estimate thermodynamic and kinetic data for species and reactions for which this information is unavailable.

Achievement report for fiscal 1998. Research and development of nano-structural materials for ceramic bearing application (the second year); 1998 nendo seika hokokusho. Ceramic bearing yo nano seigyo zairyo no kenkyu kaihatsu (dai 2 nendo)

Energy Technology Data Exchange (ETDEWEB)

NONE

1999-03-01

Development is made on ceramic bearing using high-performance and low-cost nano-structural materials, and its application is performed to high-quality bearings suitable for energy conservation in automobiles and industrial machines, and bearings for office automation devices, electronics, and aeronautic and maritime development. To achieve these goals, raw material synthesizing technologies, forming technologies, structural control technologies, processing technologies and mass production technologies shall be established. Fiscal 1998 had the following achievements: establishment of nano-structure controlled ceramic material powder synthesizing technology (nano-lamination type composite powder made by using the beads mill co-precipitation method, nano-lamination type composite powder made by using the New Mymill co-precipitation method, nano-lamination type composite powder made by using the controlled liquid phase method, composite nano-structured gel, and nano-powder synthesis); near net forming technology for spherical ceramics; high-speed processing technology for ultra smooth surface; evaluation of rolling fatigue properties of ceramic bearings; and analysis and evaluation of nano-structured materials. Since this alumina-based ceramic bearing can be produced at reduced cost with performance comparable to silicon nitride based bearing, investigations and discussions are being given on the application thereof. (NEDO)

Delamination Mechanisms of Thermal and Environmental Barrier Coatings on SiC/SiC Ceramic Matrix Composites

Science.gov (United States)

Zhu, Dongming; Choi, Sung R.; Lee, Kang N.; Miller, Robert A.

2003-01-01

Advanced ceramic thermal harrier coatings will play an increasingly important role In future gas turbine engines because of their ability to effectively protect the engine components and further raise engine temperatures. However, the coating durability issue remains a major concern with the ever-increasing temperature requirements. In this paper, thermal cyclic response and delamination failure modes of a ZrO2-8wt%Y2O3 and mullite/BSAS thermaVenvironmenta1 barrier coating system on SiC/SiC ceramic matrix composites were investigated using a laser high-heat-flux technique. The coating degradation and delamination processes were monitored in real time by measuring coating apparent conductivity changes during the cyclic tests under realistic engine temperature and stress gradients, utilizing the fact that delamination cracking causes an apparent decrease in the measured thermal conductivity. The ceramic coating crack initiation and propagation driving forces under the cyclic thermal loads, in conjunction with the mechanical testing results, will be discussed.

Ballistic behavior of ultra-high molecular weight polyethylene composite: effect of gamma radiation

International Nuclear Information System (INIS)

Alves, Andreia L. dos Santos; Nascimento, Lucio F.C.; Suarez, Joao C. Miguez; lucio2002bol.com.br

2003-01-01

Since World War II, textile composites have been used as ballistic armor. Ultra-high molecular weight polyethylene (UHMWPE) fibers are used in the production of armor materials. As they have been developed and commercialized only recently, there is not enough information about the effect of environmental agents in the ballistic performance of UHMWPE composites. In the present work, was evaluated the ballistic behavior of composite plates manufactured with UHMWPE fibers after exposure to gamma radiation. The ballistic tests results were related to the macromolecular alterations induced by the radiation through mechanical (hardness, impact and flexure) and physicochemical (Ftir/Mir. DSC and TGA) testing. It was observed that irradiation induces changes in the UHMWPE, degrading the ballistic performance of the composite. These results are presented and discussed. (author)

Facilitated transport ceramic membranes for high-temperature gas cleanup. Final report, February 1990--April 1994

Energy Technology Data Exchange (ETDEWEB)

Quinn, R.; Minford, E.; Damle, A.S.; Gangwal, S.K.; Hart, B.A.

1994-04-01

The objective of this program was to demonstrate the feasibility of developing high temperature, high pressure, facilitated transport ceramic membranes to control gaseous contaminants in Integrated Gasification Combined Cycle (IGCC) power generation systems. Meeting this objective requires that the contaminant gas H{sub 2}S be removed from an IGCC gas mixture without a substantial loss of the other gaseous components, specifically H{sub 2} and CH{sub 4}. As described above this requires consideration of other, nonconventional types of membranes. The solution evaluated in this program involved the use of facilitated transport membranes consisting of molten mixtures of alkali and alkaline earth carbonate salts immobilized in a microporous ceramic support. To accomplish this objective, Air Products and Chemicals, Inc., Golden Technologies Company Inc., and Research Triangle Institute worked together to develop and test high temperature facilitated membranes for the removal of H{sub 2}S from IGCC gas mixtures. Three basic experimental activities were pursued: (1) evaluation of the H{sub 2}S chemistry of a variety of alkali and alkaline earth carbonate salt mixtures; (2) development of microporous ceramic materials which were chemically and physically compatible with molten carbonate salt mixtures under IGCC conditions and which could function as a host to support a molten carbonate mixture and; (3) fabrication of molten carbonate/ceramic immobilized liquid membranes and evaluation of these membranes under conditions approximating those found in the intended application. Results of these activities are presented.

Wear properties of alumina/zirconia composite ceramics for joint prostheses measured with an end-face apparatus.

Science.gov (United States)

Morita, Yusuke; Nakata, Kenichi; Kim, Yoon-Ho; Sekino, Tohru; Niihara, Koichi; Ikeuchi, Ken

2004-01-01

While only alumina is applied to all-ceramic joint prostheses at present, a stronger ceramic is required to prevent fracture and chipping due to impingement and stress concentration. Zirconia could be a potential substitute for alumina because it has high strength and fracture toughness. However, the wear of zirconia/zirconia combination is too high for clinical use. Although some investigations on composite ceramics revealed that mixing of different ceramics was able to improve the mechanical properties of ceramics, there are few reports about wear properties of composite ceramics for joint prosthesis. Since acetabular cup and femoral head of artificial hip joint are finished precisely, they indicate high geometric conformity. Therefore, wear test under flat contact was carried out with an end-face wear testing apparatus for four kinds of ceramics: alumina monolith, zirconia monolith, alumina-based composite ceramic, and zirconia based composite ceramic. Mean contact pressure was 10 MPa and sliding velocity was 40 mm/s. The wear test continued for 72 hours and total sliding distance was 10 km. After the test, the wear factor was calculated. Worn surfaces were observed with a scanning electron micrograph (SEM). The results of this wear test show that the wear factors of the both composite ceramics are similarly low and their mechanical properties are much better than those of the alumina monolith and the zirconia monolith. According to these results, it is predicted that joint prostheses of the composite ceramics are safer against break down and have longer lifetime compared with alumina/alumina joint prostheses.

Microstructure and Dielectric Properties of LPCVD/CVI-SiBCN Ceramics Annealed at Different Temperatures

Directory of Open Access Journals (Sweden)

Jianping Li

2017-06-01

Full Text Available SiBCN ceramics were introduced into porous Si3N4 ceramics via a low-pressure chemical vapor deposition and infiltration (LPCVD/CVI technique, and then the composite ceramics were heat-treated from 1400 °C to 1700 °C in a N2 atmosphere. The effects of annealing temperatures on microstructure, phase evolution, dielectric properties of SiBCN ceramics were investigated. The results revealed that α-Si3N4 and free carbon were separated below 1700 °C, and then SiC grains formed in the SiBCN ceramic matrix after annealing at 1700 °C through a phase-reaction between free carbon and α-Si3N4. The average dielectric loss of composites increased from 0 to 0.03 due to the formation of dispersive SiC grains and the increase of grain boundaries.

Hot stuff : ultra-high temperature ESP system installed in SAGD wells

Energy Technology Data Exchange (ETDEWEB)

Anon.

2010-10-15

Ultra-temperature electrical submersible pumping (ESP) systems have been installed in steam-assisted gravity drainage (SAGD) wells for the first time at a thermal project in Christina Lake, Alberta. The Centrilift XP ESP production system that is being field tested can operate at fluid temperatures reaching 250 degrees C, higher than conventional systems, which is expected to result in an increase in production with a larger steam chamber and less viscous oil at higher steaming temperatures. The more robust system is expected to extend run life and lower operating costs. Years of research and development at specialized testing facilities went into creating the system. The unique testing facilities simulated the horizontal orientation and temperature cycling characteristics of SAGD wells and permitted the system to be tested at temperatures up to 300 degrees C. The new system is expected to lower infrastructure costs for SAGD wells that require high temperatures. 1 fig.

Ceramic Composite Thin Films

Science.gov (United States)

Ruoff, Rodney S. (Inventor); Stankovich, Sasha (Inventor); Dikin, Dmitriy A. (Inventor); Nguyen, SonBinh T. (Inventor)

2013-01-01

A ceramic composite thin film or layer includes individual graphene oxide and/or electrically conductive graphene sheets dispersed in a ceramic (e.g. silica) matrix. The thin film or layer can be electrically conductive film or layer depending the amount of graphene sheets present. The composite films or layers are transparent, chemically inert and compatible with both glass and hydrophilic SiOx/silicon substrates. The composite film or layer can be produced by making a suspension of graphene oxide sheet fragments, introducing a silica-precursor or silica to the suspension to form a sol, depositing the sol on a substrate as thin film or layer, at least partially reducing the graphene oxide sheets to conductive graphene sheets, and thermally consolidating the thin film or layer to form a silica matrix in which the graphene oxide and/or graphene sheets are dispersed.

Implementation Challenges for Sintered Silicon Carbide Fiber Bonded Ceramic Materials for High Temperature Applications

Science.gov (United States)

Singh, M.

2011-01-01

During the last decades, a number of fiber reinforced ceramic composites have been developed and tested for various aerospace and ground based applications. However, a number of challenges still remain slowing the wide scale implementation of these materials. In addition to continuous fiber reinforced composites, other innovative materials have been developed including the fibrous monoliths and sintered fiber bonded ceramics. The sintered silicon carbide fiber bonded ceramics have been fabricated by the hot pressing and sintering of silicon carbide fibers. However, in this system reliable property database as well as various issues related to thermomechanical performance, integration, and fabrication of large and complex shape components has yet to be addressed. In this presentation, thermomechanical properties of sintered silicon carbide fiber bonded ceramics (as fabricated and joined) will be presented. In addition, critical need for manufacturing and integration technologies in successful implementation of these materials will be discussed.

Application of Self-Propagating High Temperature Synthesis to the Fabrication of Actinide Bearing Nitride and Other Ceramic Nuclear Fuels

International Nuclear Information System (INIS)

Moore, John J.; Reigel, Marissa M.; Donohoue, Collin D.

2009-01-01

The project uses an exothermic combustion synthesis reaction, termed self-propagating high-temperature synthesis (SHS), to produce high quality, reproducible nitride fuels and other ceramic type nuclear fuels (cercers and cermets, etc.) in conjunction with the fabrication of transmutation fuels. The major research objective of the project is determining the fundamental SHS processing parameters by first using manganese as a surrogate for americium to produce dense Zr-Mn-N ceramic compounds. These fundamental principles will then be transferred to the production of dense Zr-Am-N ceramic materials. A further research objective in the research program is generating fundamental SHS processing data to the synthesis of (i) Pu-Am-Zr-N and (ii) U-Pu-Am-N ceramic fuels. In this case, Ce will be used as the surrogate for Pu, Mn as the surrogate for Am, and depleted uranium as the surrogate for U. Once sufficient fundamental data has been determined for these surrogate systems, the information will be transferred to Idaho National Laboratory (INL) for synthesis of Zr-Am-N, Pu-Am-Zr-N and U-Pu-Am-N ceramic fuels. The high vapor pressures of americium (Am) and americium nitride (AmN) are cause for concern in producing nitride ceramic nuclear fuel that contains Am. Along with the problem of Am retention during the sintering phases of current processing methods, are additional concerns of producing a consistent product of desirable homogeneity, density and porosity. Similar difficulties have been experienced during the laboratory scale process development stage of producing metal alloys containing Am wherein compact powder sintering methods had to be abandoned. Therefore, there is an urgent need to develop a low-temperature or low-heat fuel fabrication process for the synthesis of Am-containing ceramic fuels. Self-propagating high temperature synthesis (SHS), also called combustion synthesis, offers such an alternative process for the synthesis of Am nitride fuels. Although SHS

Bright upconversion luminescence and increased Tc in CaBi{sub 2}Ta{sub 2}O{sub 9}:Er high temperature piezoelectric ceramics

Energy Technology Data Exchange (ETDEWEB)

Peng Dengfeng [Functional Materials Research Laboratory, Tongji University, 1239 Siping Road, Shanghai 200092 (China); National Institute of Advanced Industrial Science and Technology, Kyushu, 807-1 Shuku, Tosu, Saga 841-0052 (Japan); Wang Xusheng; Yao Xi [Functional Materials Research Laboratory, Tongji University, 1239 Siping Road, Shanghai 200092 (China); Xu Chaonan [National Institute of Advanced Industrial Science and Technology, Kyushu, 807-1 Shuku, Tosu, Saga 841-0052 (Japan); Lin Jian; Sun Tiantuo [College of Material Science and Engineering, Tongji University, 4800 Cao' an Highway, Shanghai 201804 (China)

2012-05-15

Er{sup 3+} doped CaBi{sub 2}Ta{sub 2}O{sub 9} (CBT) bismuth layered-structure high temperature piezoelectric ceramics were synthesized by the traditional solid state method. The upconversion (UC) emission properties of Er{sup 3+} doped CBT ceramics were investigated as a function of Er{sup 3+} concentration and incident pump power. A bright green upconverted emission was obtained under excitation 980 nm at room temperature. The observed strong green and weak red emission bands corresponded to the transitions from {sup 4}S{sub 3/2} and {sup 4}F{sub 9/2} to {sup 4}I{sub 15/2}, respectively. The dependence of UC emission intensity on pumping power indicated that a three-photon process was involved in UC emissions. Studies of dielectric with temperature have also been carried out. Introduction of Er increased the Curie temperature of CBT, thus, making this ceramic suitable for sensor applications at higher temperatures. Because of its strong up-converted emission and increased Tc, the multifunctional high temperature piezoelectric ceramic may be useful in high temperature sensor, fluorescence thermometry, and optical-electro integration applications.

Advanced Ceramic Matrix Composites with Multifunctional and Hybrid Structures

Science.gov (United States)

Singh, Mrityunjay; Morscher, Gregory N.

2004-01-01

Ceramic matrix composites are leading candidate materials for a number of applications in aeronautics, space, energy, and nuclear industries. Potential composite applications differ in their requirements for thickness. For example, many space applications such as "nozzle ramps" or "heat exchangers" require very thin (structures whereas turbine blades would require very thick parts (> or = 1 cm). Little is known about the effect of thickness on stress-strain behavior or the elevated temperature tensile properties controlled by oxidation diffusion. In this study, composites consisting of woven Hi-Nicalon (trademark) fibers a carbon interphase and CVI SiC matrix were fabricated with different numbers of plies and thicknesses. The effect of thickness on matrix crack formation, matrix crack growth and diffusion kinetics will be discussed. In another approach, hybrid fiber-lay up concepts have been utilized to "alloy" desirable properties of different fiber types for mechanical properties, thermal stress management, and oxidation resistance. Such an approach has potential for the C(sub I)-SiC and SiC(sub f)-SiC composite systems. CVI SiC matrix composites with different stacking sequences of woven C fiber (T300) layers and woven SiC fiber (Hi-Nicalon (trademark)) layers were fabricated. The results will be compared to standard C fiber reinforced CVI SiC matrix and Hi-Nicalon reinforced CVI SiC matrix composites. In addition, shear properties of these composites at different temperatures will also be presented. Other design and implementation issues will be discussed along with advantages and benefits of using these materials for various components in high temperature applications.

Dielectric characteristics of PZT 95/5 ferroelectric ceramics at high pressures

International Nuclear Information System (INIS)

Spears, R.K.

1978-01-01

The room temperature dielectric properties of a ferroelectric ceramic having a nominal composition of 95 atomic percent lead zirconate and 5 atomic percent lead titanate (designated as PZT 95/5) with a niobium dopant were examined at high hydrostatic pressures using a tetrahedral anvil apparatus. This ceramic has practical applications as a power source in which large quantities of charge are released by dynamic (shock wave) depolarization. Numerous mathematical models of this process have been proposed; however, the use of models has been limited because of the lack of high pressure electrical properties. This study attempted to provide these data on PZT 95/5 by determining the small signal and high electric field dielectric properties at pressures over 4 GPa

Joining of SiC/SiCf ceramic matrix composites for fusion reactor blanket applications

International Nuclear Information System (INIS)

Colombo, P.; Riccardi, B.; Donato, A.; Scarinci, G.

2000-01-01

Using a preceramic polymer, joints between SiC/SiC f ceramic matrix composites were obtained. The polymer, upon pyrolysis at high temperature, transforms into a ceramic material and develops an adhesive bonding with the composite. The surface morphology of 2D and 3D SiC/SiC f composites did not allow satisfactory results to be obtained by a simple application of the method initially developed for monolithic SiC bodies, which employed the use of a pure silicone resin. Thus, active or inert fillers were mixed with the preceramic polymer, in order to reduce its volumetric shrinkage which occurs during pyrolysis. In particular, the joints realized using the silicone resin with Al-Si powder as reactive additive displayed remarkable shear strength (31.6 MPa maximum). Large standard deviation for the shear strength has nevertheless been measured. The proposed joining method is promising for the realization of fusion reactor blanket structures, even if presently the measured strength values are not fully satisfactory

Microstructural Improvement of Hydroxyapatite-ZrO2 Composite Ceramics via Thermal Precipitation Techniques.

Science.gov (United States)

Sangmala, A.; Limsuwan, P.; Kaewwiset, W.; Naemchanthara, K.

2017-09-01

Hydroxyapatite-ZrO2 composite ceramic were synthesized using a thermal precipitation techniques. The chemical precursors were prepared from di-ammonium hydrogen orthophosphate, calcium oxide (CaO) derived from chicken eggshell, zirconium dioxide (ZrO2) and distilled water. The mixture were heated at the various temperatures from 100 to 700 °C in the furnace with an incremental temperature of 100 °C. The ZrO2 contents in the composite ceramic were varied from 0 to 15 percent weight of CaO. The prepared composites were then annealed at 300, 600 and 700 °C for 4 h in air. The crystal structure, function group and morphology of all samples were characterized by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), field emission scanning electron microscopy (FESEM) and universal testing machine (UTM), respectively. The results indicated that the undoped-ZrO2 samples hydroxyapatite phase with a hexagonal structure. However, the hydroxyapatite was transformed to the tri-calcium phosphate after thermal treatment at 700 °C. For the doped-ZrO2 samples, the hydroxyapatite and ZrO2 phases were found. Moreover, the result showed that the compressive strength of hydroxyapatite-ZrO2 composite ceramic increased with increasing the ZrO2 content.

High temperature corrosion of advanced ceramic materials for hot gas filters. Topical report for part 1 of high temperature corrosion of advanced ceramic materials for hot gas filters and heat exchangers

Energy Technology Data Exchange (ETDEWEB)

Spear, K.E.; Crossland, C.E.; Shelleman, D.L.; Tressler, R.E. [Pennsylvania State Univ., University Park, PA (United States). Dept. of Materials Science and Engineering

1997-12-11

This program consists of two separate research areas. Part 1, for which this report is written, studied the high temperature corrosion of advanced ceramic hot gas filters, while Part 2 studied the long-term durability of ceramic heat exchangers to coal combustion environments. The objectives of Part 1 were to select two candidate ceramic filter materials for flow-through hot corrosion studies and subsequent corrosion and mechanical properties characterization. In addition, a thermodynamic database was developed so that thermochemical modeling studies could be performed to simulate operating conditions of laboratory reactors and existing coal combustion power plants, and to predict the reactions of new filter materials with coal combustion environments. The latter would make it possible to gain insight into problems that could develop during actual operation of filters in coal combustion power plants so that potential problems could be addressed before they arise.

ZrC Ceramics Prepared by Self-propagating High-temperature Synthesis/Single Action Pressing

Directory of Open Access Journals (Sweden)

CHENG Yong

2017-01-01

Full Text Available ZrC ceramics were prepared by mechanical axial compression of self-propagating high-temperature synthesis/single action pressing (SHS/SAP.The effects of pressure on microstructure and densification of the products,as well as the relationship between displacement/variation of the load curve and SHS reaction,were studied.The structure and properties of the products were investigated by XRD and SEM.In addition,the density was measured by the drain away liquid method.Meanwhile,universal testing machine was used to record the displacement and load curve alternations.The results indicate that products are mainly composed of ZrC phase,the process of exhaust are accelerated as the increasing of pressure as well,leading to the smaller size of porosity and crystal particles.Density manifested as an increasing pattern by the elevated pressure with no longer change at 80MPa.Due to the strong attenuation of pressure at the peak of temperature,the density of the production is only 65.7% in 120MPa.The end point of the SHS reaction and the plastic time of the products can be monitored by displacement and load curve.The results provide evidence for the application of self-propagating high-temperature synthesis/pseudo-hot isostatic pressing to further improve the density of ceramics.

Reaction sintering of ceramic-metal composites

International Nuclear Information System (INIS)

Botta Filho, W.J.; Rodrigues, J.A.; Tomasi, R.; Pandolfelli, V.C.; Passos, J.F.S.S.; Folgueras, M.V.

1990-01-01

Reaction sintering experiments have been carried out in the system Al 2 O 3 -ZrAl 2 -Nb 2 O 5 with the objective of producing ceramic-metal composites of improved toughness. The sintering treatments have been done in the temperature range of 700 0 C to 1400 0 C under different conditions of vacuum and in air and argon atmospheres. The treated samples have been analysed by X-ray diffraction and analytical electron microscopy. The results are discussed in function of the degree of reaction, the development of microstructure and the densification. These results have shown that although an exchange reaction can occur to produce a composite, the control of the reaction to obtain a dense microstructure has not been possible yet. (author) [pt

Process for making a titanium diboride-chromium diboride-yttrium titanium oxide ceramic composition

Science.gov (United States)

Holcombe, C.E.; Dykes, N.L.

1992-04-28

A ceramic composition is described. The ceramic composition consists essentially of from about 84 to 96 w/o titanium diboride, from about 1 to 9 w/o chromium diboride, and from about 3 to about 15 w/o yttrium-titanium-oxide. A method of making the ceramic composition is also described. The method of making the ceramic composition comprises the following steps: Step 1--A consolidated body containing stoichiometric quantities of titanium diboride and chromium diboride is provided. Step 2--The consolidated body is enclosed in and in contact with a thermally insulated package of yttria granules having a thickness of at least 0.5 inches. Step 3--The consolidated body enclosed in the thermally insulated package of yttria granules is heated in a microwave oven with microwave energy to a temperature equal to or greater than 1,900 degrees centigrade to sinter and uniformly disperse yttria particles having a size range from about 1 to about 12 microns throughout the consolidated body forming a densified body consisting essentially of titanium diboride, chromium diboride, and yttrium-titanium-oxide. The resulting densified body has enhanced fracture toughness and hardness. No Drawings

Extrudable polymer-polymer composites based on ultra-high molecular weight polyethylene

Science.gov (United States)

Panin, S. V.; Kornienko, L. A.; Alexenko, V. O.; Buslovich, D. G.; Dontsov, Yu. V.

2017-12-01

Mechanical and tribotechnical characteristics of polymer-polymeric composites of UHMWPE are studied with the aim of developing extrudable, wear-resistant, self-lubricant polymer mixtures for Additive Manufacturing (AM). The motivation of the study is their further application as feedstocks for 3D printing. Blends of UHMWPE with graft- and block copolymers of low-density polyethylene (HDPE-g-VTMS, HDPE-g-SMA, HDPE-b-EVA), polypropylene (PP), block copolymers of polypropylene and polyamide with linear low density polyethylene (PP-b-LLDPE, PA-b-LLDPE), as well as cross-linked polyethylene (PEX-b), are examined. The choice of compatible polymer components for an ultra- high molecular weight matrix for increasing processability (extrudability) is motivated by the search for commercially available and efficient additives aimed at developing wear-resistant extrudable polymer composites for additive manufacturing. The extrudability, mechanical properties and wear resistance of UHMWPE-based polymer-polymeric composites under sliding friction with different velocities and loads are studied.

On the high temperature phase transition in Ba(Zr0.20Ti0.80O3 ceramic

Directory of Open Access Journals (Sweden)

K. P. Chandra

2017-08-01

Full Text Available Temperature dependent X-ray diffraction (XRD and dielectric properties of perovskite Ba(Zr0.2Ti0.8O3 ceramic prepared using a standard solid-state reaction process is presented. Along with phase transitions at low temperature, a new phase transition at high temperature (873∘C at 20Hz, diffusive in character has been found where the lattice structure changes from monoclinic (space group: P2∕m to hexagonal (space group: P6∕mmm. This result places present ceramic in the list of potential candidate for intended high temperature applications. The AC conductivity data followed hopping type charge conduction and supports jump relaxation model. The experimental value of d33=98pC/N was found. The dependence of polarization and strain on electric field at room temperature suggested that lead-free Ba(Zr0.2Ti0.8O3 is a promising material for electrostrictive applications.

Effect of Diluent on Ultra-low Temperature Curable Conductive Silver Adhesive