WorldWideScience

Sample records for two-stage centrifugal compressor

  1. Optimising the refrigeration cycle with a two-stage centrifugal compressor and a flash intercooler

    Energy Technology Data Exchange (ETDEWEB)

    Roeyttae, Pekka; Turunen-Saaresti, Teemu; Honkatukia, Juha [Lappeenranta University of Technology, Laboratory of Energy and Environmental Technology, PO Box 20, 53851 Lappeenranta (Finland)

    2009-09-15

    The optimisation of a refrigeration process with a two-stage centrifugal compressor and flash intercooler is presented in this paper. The two-stage centrifugal compressor stages are on the same shaft and the electric motor is cooled with the refrigerant. The performance of the centrifugal compressor is evaluated based on semi-empirical specific-speed curves and the effect of the Reynolds number, surface roughness and tip clearance have also been taken into account. The thermodynamic and transport properties of the working fluids are modelled with a real-gas model. The condensing and evaporation temperatures, the temperature after the flash intercooler, and cooling power have been chosen as fixed values in the process. The aim is to gain a maximum coefficient of performance (COP). The method of optimisation, the operation of the compressor and flash intercooler, and the method for estimating the electric motor cooling are also discussed in the article. (author)

  2. Predicting off-design range and performance of refrigeration cycle with two-stage centrifugal compressor and flash intercooler

    Energy Technology Data Exchange (ETDEWEB)

    Turunen-Saaresti, Teemu; Roeyttae, Pekka; Honkatukia, Juha; Backman, Jari [Lappeenranta University of Technology, Institute of Energy Technology, Laboratory of Fluid Dynamics, P.O. Box 20, 53851 Lappeenranta (Finland)

    2010-09-15

    A modern refrigeration process requires constant control to provide required cooling for the user. To properly and economically accommodate this need, a wide operation range of the compressor is necessary. Therefore, it is of interest to investigate the off-design operation of a cooling cycle and compressor. The refrigeration cycle equipped with a two-stage centrifugal compressor and a flash intercooler is studied. The compressor operation maps are generated with two different design codes and the operation values of the compressors are interpolated from the compressor maps in the simulation of the entire cooling cycle. Based on the previous studies of the utilised refrigeration cycle, R245fa is selected as coolant. The aim of this study is to demonstrate the control capacity of the centrifugal compressor and the performance of the cooling loop in off-design conditions. This configuration provides better and wider control over the cooling range than the traditional on-off control of displacement compressors. (author)

  3. AERODYNAMIC STUDIES IN THE STATIC COMPONENTS OF A CENTRIFUGAL COMPRESSOR STAGE

    Directory of Open Access Journals (Sweden)

    K. Srinivasa Reddy

    2011-12-01

    Full Text Available Aerodynamic studies in the static components of a centrifugal compressor stage were conducted using the computational fluid dynamics solver FLUENT. For the simulation study, a typical centrifugal compressor stage geometry with a flow coefficient of 0.053 was chosen, The study is confined to the static components of the centrifugal compressor stage, i.e., the crossover bend (180° U-bend, a radial cascade of return channel vanes, and the exit ducting (90° L-turn. The aerodynamic performance is reported in terms of total pressure loss coefficient, static pressure recovery coefficient, return channel vane surface static pressure distribution, and stage exit swirl angle distribution. The simulated flow through the static components covered five different operating conditions of the actual centrifugal compressor stage: the design point with 100% flow rate, and the off-design operating conditions with 70%, 80%, 110%, and 120% flow rates. The standard k-ε model was used with standard wall functions to predict the turbulence. A minimum total pressure loss coefficient was observed near 80% flow rate when the average flow angle at the U-bend inlet was 24°. Better static pressure recovery was observed with 70%, 80%, and 100% flow rates. The swirl angle distribution at the stage exit was recognized as satisfactory.

  4. Empirical Design Considerations for Industrial Centrifugal Compressors

    Directory of Open Access Journals (Sweden)

    Cheng Xu

    2012-01-01

    Full Text Available Computational Fluid Dynamics (CFD has been extensively used in centrifugal compressor design. CFD provides further optimisation opportunities for the compressor design rather than designing the centrifugal compressor. The experience-based design process still plays an important role for new compressor developments. The wide variety of design subjects represents a very complex design world for centrifugal compressor designers. Therefore, some basic information for centrifugal design is still very important. The impeller is the key part of the centrifugal stage. Designing a highly efficiency impeller with a wide operation range can ensure overall stage design success. This paper provides some empirical information for designing industrial centrifugal compressors with a focus on the impeller. A ported shroud compressor basic design guideline is also discussed for improving the compressor range.

  5. Influences of flow loss and inlet distortions from radial inlets on the performances of centrifugal compressor stages

    International Nuclear Information System (INIS)

    Han, Feng Hui; Mao, Yi Jun; Tan, Ji Jian

    2016-01-01

    Radial inlets are typical upstream components of multistage centrifugal compressors. Unlike axial inlets, radial inlets generate additional flow loss and introduce flow distortions at impeller inlets. Such distortions negatively affect the aerodynamic performance of compressor stages. In this study, industrial centrifugal compressor stages with different radial inlets are investigated via numerical simulations. Two reference models were built, simulated, and compared with each original compressor stage to analyze the respective and coupling influences of flow loss and inlet distortions caused by radial inlets on the performances of the compressor stage and downstream components. Flow loss and inlet distortions are validated as the main factors through which radial inlets negatively affect compressor performance. Results indicate that flow loss inside radial inlets decreases the performance of the whole compressor stage but exerts minimal effect on downstream components. By contrast, inlet distortions induced by radial inlets negatively influence the performance of the whole compressor stage and exert significant effects on downstream components. Therefore, when optimizing radial inlets, the reduction of inlet distortions might be more effective than the reduction of flow loss. This research provides references and suggestions for the design and improvement of radial inlets

  6. Influences of flow loss and inlet distortions from radial inlets on the performances of centrifugal compressor stages

    Energy Technology Data Exchange (ETDEWEB)

    Han, Feng Hui; Mao, Yi Jun [School of Energy and Power Engineering, Xi' an Jiaotong University, Xi' an (China); Tan, Ji Jian [Dept. of Research and Development, Shenyang Blower Works Group Co., Ltd., Shenyang (China)

    2016-11-15

    Radial inlets are typical upstream components of multistage centrifugal compressors. Unlike axial inlets, radial inlets generate additional flow loss and introduce flow distortions at impeller inlets. Such distortions negatively affect the aerodynamic performance of compressor stages. In this study, industrial centrifugal compressor stages with different radial inlets are investigated via numerical simulations. Two reference models were built, simulated, and compared with each original compressor stage to analyze the respective and coupling influences of flow loss and inlet distortions caused by radial inlets on the performances of the compressor stage and downstream components. Flow loss and inlet distortions are validated as the main factors through which radial inlets negatively affect compressor performance. Results indicate that flow loss inside radial inlets decreases the performance of the whole compressor stage but exerts minimal effect on downstream components. By contrast, inlet distortions induced by radial inlets negatively influence the performance of the whole compressor stage and exert significant effects on downstream components. Therefore, when optimizing radial inlets, the reduction of inlet distortions might be more effective than the reduction of flow loss. This research provides references and suggestions for the design and improvement of radial inlets.

  7. Performance improvement of a centrifugal compressor stage by using different vaned diffusers

    International Nuclear Information System (INIS)

    Zhang, Y C; Kong, X Z; Li, F; Sun, W; Chen, Q G

    2013-01-01

    The vaneless diffuser (VLD) is usually adopted in the traditional design of the multi-stage centrifugal compressor because of the stage's match problem. The drawback of the stage with vaneless diffusers is low efficiency. In order to increase the efficiency and at the same time, induce no significant decline in the operating range of the stage, three different types of vaned diffusers are designed and numerically investigated: the traditional vaned diffuser (TVD), the low-solidity cascade diffuser (LSD) and the partial-height vane diffuser (PVD). These three types of vaned diffusers have different influences on the performance of the centrifugal compressor. In the present investigation, the first part investigates the performance of a centrifugal compressor stage with three different vaned diffusers. The second part studies the influences of the height and the position of partial height vanes on the stage performance, and discusses the matching problem between the PVD and the downstream return channel. The stage investigated in this paper includes the impeller, the diffuser, the bend and the return channel. In the process of numerical investigation, the flow is assumed to be steady, and this process includes calculation and simulation. The calculation of 3-D turbulent flow in the stage uses the commercial CFD code NUMECA together with the Spalart-Allmaras turbulence model. The simulation of the computational region includes the impeller passages, the diffuser passages and return channel passages. The structure and surrounding region are assumed to have a perfect cyclic symmetry, so the single channel model and periodic boundary condition are applied at the middle of the passage, that is to reduce the calculation region to only one region. The investigation showed that the low-solidity cascade diffuser would be a better choice as a middle course for the first stage of the multistage centrifugal compressor. Besides, the influences of the height and the position

  8. High Efficiency Centrifugal Compressor for Rotorcraft Applications

    Science.gov (United States)

    Medic, Gorazd; Sharma, Om P.; Jongwook, Joo; Hardin, Larry W.; McCormick, Duane C.; Cousins, William T.; Lurie, Elizabeth A.; Shabbir, Aamir; Holley, Brian M.; Van Slooten, Paul R.

    2017-01-01

    A centrifugal compressor research effort conducted by United Technologies Research Center under NASA Research Announcement NNC08CB03C is documented. The objectives were to identify key technical barriers to advancing the aerodynamic performance of high-efficiency, high work factor, compact centrifugal compressor aft-stages for turboshaft engines; to acquire measurements needed to overcome the technical barriers and inform future designs; to design, fabricate, and test a new research compressor in which to acquire the requisite flow field data. A new High-Efficiency Centrifugal Compressor stage -- splittered impeller, splittered diffuser, 90 degree bend, and exit guide vanes -- with aerodynamically aggressive performance and configuration (compactness) goals were designed, fabricated, and subquently tested at the NASA Glenn Research Center.

  9. Design and test of a high pressure centrifugal compressor

    International Nuclear Information System (INIS)

    Choi, Jae Ho; Han, Chak Heui; Paeng, Ki Seok; Chen, Seung Bae; Kim, Yong Ryun

    2005-01-01

    This paper presents an aerodynamic design, flow analysis and performance test of a pressure ratio 4:1 centrifugal compressor for gas turbine engine. The compressor is made up of a centrifugal impeller, a two-stage diffuser consisted of radial and axial types. The impeller has a 45 degree backswept angle and the design running tip clearance is 5% of impeller exit height. Three-dimensional numerical analysis is performed to analyze the flows in the impeller, diffuser and deswirler considering the impeller tip clearance. Test module and rig facilities for the compressor stage performance test are designed and fabricated. The overall compressor stage performances as well as the static pressure fields on the impeller and diffuser are measured. Two diffusers of wedge and airfoil types are tested with an impeller. The calculation and test results show that flow fields downstream the deswirler at the design and off-design points are highly nonuniform and the airfoil diffuser has the better aerodynamic characteristics than those of wedge diffuser

  10. Determination of a suitable set of loss models for centrifugal compressor performance prediction

    Directory of Open Access Journals (Sweden)

    Elkin I. GUTIÉRREZ VELÁSQUEZ

    2017-10-01

    Full Text Available Performance prediction in preliminary design stages of several turbomachinery components is a critical task in order to bring the design processes of these devices to a successful conclusion. In this paper, a review and analysis of the major loss mechanisms and loss models, used to determine the efficiency of a single stage centrifugal compressor, and a subsequent examination to determine an appropriate loss correlation set for estimating the isentropic efficiency in preliminary design stages of centrifugal compressors, were developed. Several semi-empirical correlations, commonly used to predict the efficiency of centrifugal compressors, were implemented in FORTRAN code and then were compared with experimental results in order to establish a loss correlation set to determine, with good approximation, the isentropic efficiency of single stage compressor. The aim of this study is to provide a suitable loss correlation set for determining the isentropic efficiency of a single stage centrifugal compressor, because, with a large amount of loss mechanisms and correlations available in the literature, it is difficult to ascertain how many and which correlations to employ for the correct prediction of the efficiency in the preliminary stage design of a centrifugal compressor. As a result of this study, a set of correlations composed by nine loss mechanisms for single stage centrifugal compressors, conformed by a rotor and a diffuser, are specified.

  11. Dynamic Modeling of Starting Aerodynamics and Stage Matching in an Axi-Centrifugal Compressor

    Science.gov (United States)

    Wilkes, Kevin; OBrien, Walter F.; Owen, A. Karl

    1996-01-01

    A DYNamic Turbine Engine Compressor Code (DYNTECC) has been modified to model speed transients from 0-100% of compressor design speed. The impetus for this enhancement was to investigate stage matching and stalling behavior during a start sequence as compared to rotating stall events above ground idle. The model can simulate speed and throttle excursions simultaneously as well as time varying bleed flow schedules. Results of a start simulation are presented and compared to experimental data obtained from an axi-centrifugal turboshaft engine and companion compressor rig. Stage by stage comparisons reveal the front stages to be operating in or near rotating stall through most of the start sequence. The model matches the starting operating line quite well in the forward stages with deviations appearing in the rearward stages near the start bleed. Overall, the performance of the model is very promising and adds significantly to the dynamic simulation capabilities of DYNTECC.

  12. Centrifugal Compressor Aeroelastic Analysis Code

    Science.gov (United States)

    Keith, Theo G., Jr.; Srivastava, Rakesh

    2002-01-01

    Centrifugal compressors are very widely used in the turbomachine industry where low mass flow rates are required. Gas turbine engines for tanks, rotorcraft and small jets rely extensively on centrifugal compressors for rugged and compact design. These compressors experience problems related with unsteadiness of flowfields, such as stall flutter, separation at the trailing edge over diffuser guide vanes, tip vortex unsteadiness, etc., leading to rotating stall and surge. Considerable interest exists in small gas turbine engine manufacturers to understand and eventually eliminate the problems related to centrifugal compressors. The geometric complexity of centrifugal compressor blades and the twisting of the blade passages makes the linear methods inapplicable. Advanced computational fluid dynamics (CFD) methods are needed for accurate unsteady aerodynamic and aeroelastic analysis of centrifugal compressors. Most of the current day industrial turbomachines and small aircraft engines are designed with a centrifugal compressor. With such a large customer base and NASA Glenn Research Center being, the lead center for turbomachines, it is important that adequate emphasis be placed on this area as well. Currently, this activity is not supported under any project at NASA Glenn.

  13. Design Method for Channel Diffusers of Centrifugal Compressors

    Directory of Open Access Journals (Sweden)

    Mykola Kalinkevych

    2013-01-01

    Full Text Available The design method for channel diffusers of centrifugal compressors, which is based on the solving of the inverse problem of gas dynamics, is presented in the paper. The concept of the design is to provide high pressure recovery of the diffuser by assuming the preseparation condition of the boundary layer along one of the channel surfaces. The channel diffuser was designed with the use of developed method to replace the vaned diffuser of the centrifugal compressor model stage. The numerical simulation of the diffusers was implemented by means of CFD software. Obtained gas dynamic characteristics of the designed diffuser were compared to the base vaned diffuser of the compressor stage.

  14. Development of the virtual experimental bench on the basis of modernized research centrifugal compressor stage test unit with the 3D impeller.

    Science.gov (United States)

    Aksenov, A. A.; Danilishin, A. M.; Dubenko, A. M.; Kozhukov, Y. V.

    2017-08-01

    Design modernization of the centrifugal compressor stage test bench with three dimensional impeller blades was carried out for the possibility of holding a series of experimental studies of different 3D impeller models. The studies relates to the problem of joint work of the impeller and the stationary channels of the housing when carrying out works on modernization with the aim of improving the parameters of the volumetric capacity or pressure in the presence of design constraints. The object of study is the experimental single end centrifugal compressor stage with the 3D impeller. Compressor stage consists of the 3D impeller, vaneless diffuser (VLD), outlet collector - folded side scroll and downstream pipe. The drive is a DC motor 75 kW. The increase gear (multiplier) was set between the compressor and DC motor, gear ratio is i = 9.8. To obtain the characteristics of the compressor and the flow area the following values were measured: total pressure, static pressure, direction (angles) of the stream in different cross sections. Additional pneumometric probes on the front wall of the VLD of the test bench have been installed. Total pressure probes and foster holes for the measurement of total and static pressure by the new drainage scheme. This allowed carrying out full experimental studies for two elements of centrifugal compressor stage. After the experimental tests the comprehensive information about the performance of model stage were obtained. Was measured geometric parameters and the constructed virtual model of the experimental bench flow part with the help of Creo Parametric 3.0 and ANSYS v. 16.2. Conducted CFD calculations and verification with experimental data. Identifies the steps for further experimental and virtual works.

  15. Centrifugal compressor design options for small turbochargers

    Energy Technology Data Exchange (ETDEWEB)

    Rodgers, C. [ITC, San Diego (United States)

    1998-07-01

    Evolutionary development of the small turbocharger centrifugal compressor over the past four decades has resulted in a finely honed turbomachinery component satisfying both thermodynamic and economic constraints. At this penultimate stage of development an appraisal was considered timely of the remaining design options that exist to enhance the performance characteristics and cost reduction features. This paper presents the results of an analytical study of various small centrifugal compressor design options, assessed in merit of both aerodynamic and manufacturing cost attributes, together with recommendations for future research avenues. (author)

  16. Prediction of active control of subsonic centrifugal compressor rotating stall

    Science.gov (United States)

    Lawless, Patrick B.; Fleeter, Sanford

    1993-01-01

    A mathematical model is developed to predict the suppression of rotating stall in a centrifugal compressor with a vaned diffuser. This model is based on the employment of a control vortical waveform generated upstream of the impeller inlet to damp weak potential disturbances that are the early stages of rotating stall. The control system is analyzed by matching the perturbation pressure in the compressor inlet and exit flow fields with a model for the unsteady behavior of the compressor. The model was effective at predicting the stalling behavior of the Purdue Low Speed Centrifugal Compressor for two distinctly different stall patterns. Predictions made for the effect of a controlled inlet vorticity wave on the stability of the compressor show that for minimum control wave magnitudes, on the order of the total inlet disturbance magnitude, significant damping of the instability can be achieved. For control waves of sufficient amplitude, the control phase angle appears to be the most important factor in maintaining a stable condition in the compressor.

  17. Design and Analysis of a Split Deswirl Vane in a Two-Stage Refrigeration Centrifugal Compressor

    Directory of Open Access Journals (Sweden)

    Jeng-Min Huang

    2014-09-01

    Full Text Available This study numerically investigated the influence of using the second row of a double-row deswirl vane as the inlet guide vane of the second stage on the performance of the first stage in a two-stage refrigeration centrifugal compressor. The working fluid was R134a, and the turbulence model was the Spalart-Allmaras model. The parameters discussed included the cutting position of the deswirl vane, the staggered angle of two rows of vane, and the rotation angle of the second row. The results showed that the performance of staggered angle 7.5° was better than that of 15° or 22.5°. When the staggered angle was 7.5°, the performance of cutting at 1/3 and 1/2 of the original deswirl vane length was slightly different from that of the original vane but obviously better than that of cutting at 2/3. When the staggered angle was 15°, the cutting position influenced the performance slightly. At a low flow rate prone to surge, when the second row at a staggered angle 7.5° cutting at the half of vane rotated 10°, the efficiency was reduced by only about 0.6%, and 10% of the swirl remained as the preswirl of the second stage, which is generally better than other designs.

  18. A New Optimization Method for Centrifugal Compressors Based on 1D Calculations and Analyses

    Directory of Open Access Journals (Sweden)

    Pei-Yuan Li

    2015-05-01

    Full Text Available This paper presents an optimization design method for centrifugal compressors based on one-dimensional calculations and analyses. It consists of two parts: (1 centrifugal compressor geometry optimization based on one-dimensional calculations and (2 matching optimization of the vaned diffuser with an impeller based on the required throat area. A low pressure stage centrifugal compressor in a MW level gas turbine is optimized by this method. One-dimensional calculation results show that D3/D2 is too large in the original design, resulting in the low efficiency of the entire stage. Based on the one-dimensional optimization results, the geometry of the diffuser has been redesigned. The outlet diameter of the vaneless diffuser has been reduced, and the original single stage diffuser has been replaced by a tandem vaned diffuser. After optimization, the entire stage pressure ratio is increased by approximately 4%, and the efficiency is increased by approximately 2%.

  19. Study on Design Optimization of Centrifugal Compressors Considering Efficiency and Weight

    International Nuclear Information System (INIS)

    Lee, Younghwan; Kang, Shinhyoung; Ha, Kyunggu

    2015-01-01

    Various centrifugal compressors are currently used extensively in industrial fields, where the design requirements are more complicated. This makes it more difficult to determine the optimal design point of a centrifugal compressor. Traditionally, the efficiency is an important factor for optimization. In this study, the weight of the compressor was also considered. The aim of this study was to present the design tendency considering the stage efficiency and weight. In addition, this study suggested possibility of a selection of compressor design objectives at an early design stage based on the optimization results. Only a vaneless diffuser was considered in this case. The Kriging method was used with sample points from 1D design program data. The optimal points were determined in a substitute design space.

  20. Study on Design Optimization of Centrifugal Compressors Considering Efficiency and Weight

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Younghwan; Kang, Shinhyoung [Seoul National University, Seoul (Korea, Republic of); Ha, Kyunggu [Hyundai Motor Group, Ulsan (Korea, Republic of)

    2015-04-15

    Various centrifugal compressors are currently used extensively in industrial fields, where the design requirements are more complicated. This makes it more difficult to determine the optimal design point of a centrifugal compressor. Traditionally, the efficiency is an important factor for optimization. In this study, the weight of the compressor was also considered. The aim of this study was to present the design tendency considering the stage efficiency and weight. In addition, this study suggested possibility of a selection of compressor design objectives at an early design stage based on the optimization results. Only a vaneless diffuser was considered in this case. The Kriging method was used with sample points from 1D design program data. The optimal points were determined in a substitute design space.

  1. NASA low speed centrifugal compressor

    Science.gov (United States)

    Hathaway, Michael D.

    1990-01-01

    The flow characteristics of a low speed centrifugal compressor were examined at NASA Lewis Research Center to improve understanding of the flow in centrifugal compressors, to provide models of various flow phenomena, and to acquire benchmark data for three dimensional viscous flow code validation. The paper describes the objectives, test facilities' instrumentation, and experiment preliminary comparisons.

  2. High frequency dynamics in centrifugal compressors

    NARCIS (Netherlands)

    Twerda, A.; Meulendijks, D.; Smeulers, J.P.M.; Handel, R. van den; Lier, L.J. van

    2008-01-01

    Problems with centrifugal compressors relating to high frequency, i.e. Blade passing frequency (BPF) are increasing. Pulsations and vibrations generated in centrifugal compressors can lead to nuisance, due to strong tonal noise, and even breakdown. In several cases the root cause of a failure or a

  3. Stall Margin Improvement in a Centrifugal Compressor through Inducer Casing Treatment

    Directory of Open Access Journals (Sweden)

    V. V. N. K. Satish Koyyalamudi

    2016-01-01

    Full Text Available The increasing trend of high stage pressure ratio with increased aerodynamic loading has led to reduction in stable operating range of centrifugal compressors with stall and surge initiating at relatively higher mass flow rates. The casing treatment technique of stall control is found to be effective in axial compressors, but very limited research work is published on the application of this technique in centrifugal compressors. Present research was aimed to investigate the effect of casing treatment on the performance and stall margin of a high speed, 4 : 1 pressure ratio centrifugal compressor through numerical simulations using ANSYS CFX software. Three casing treatment configurations were developed and incorporated in the shroud over the inducer of the impeller. The predicted performance of baseline compressor (without casing treatment was in good agreement with published experimental data. The compressor with different inducer casing treatment geometries showed varying levels of stall margin improvement, up to a maximum of 18%. While the peak efficiency of the compressor with casing treatment dropped by 0.8%–1% compared to the baseline compressor, the choke mass flow rate was improved by 9.5%, thus enhancing the total stable operating range. The inlet configuration of the casing treatment was found to play an important role in stall margin improvement.

  4. Deterministic blade row interactions in a centrifugal compressor stage

    Science.gov (United States)

    Kirtley, K. R.; Beach, T. A.

    1991-01-01

    The three-dimensional viscous flow in a low speed centrifugal compressor stage is simulated using an average passage Navier-Stokes analysis. The impeller discharge flow is of the jet/wake type with low momentum fluid in the shroud-pressure side corner coincident with the tip leakage vortex. This nonuniformity introduces periodic unsteadiness in the vane frame of reference. The effect of such deterministic unsteadiness on the time-mean is included in the analysis through the average passage stress, which allows the analysis of blade row interactions. The magnitude of the divergence of the deterministic unsteady stress is of the order of the divergence of the Reynolds stress over most of the span, from the impeller trailing edge to the vane throat. Although the potential effects on the blade trailing edge from the diffuser vane are small, strong secondary flows generated by the impeller degrade the performance of the diffuser vanes.

  5. Centrifugal compressor design for electrically assisted boost

    International Nuclear Information System (INIS)

    Yang, M Y; Martinez-Botas, R F; Zhuge, W L; Qureshi, U; Richards, B

    2013-01-01

    Electrically assisted boost is a prominent method to solve the issues of transient lag in turbocharger and remains an optimized operation condition for a compressor due to decoupling from turbine. Usually a centrifugal compressor for gasoline engine boosting is operated at high rotational speed which is beyond the ability of an electric motor in market. In this paper a centrifugal compressor with rotational speed as 120k RPM and pressure ratio as 2.0 is specially developed for electrically assisted boost. A centrifugal compressor including the impeller, vaneless diffuser and the volute is designed by meanline method followed by 3D detailed design. Then CFD method is employed to predict as well as analyse the performance of the design compressor. The results show that the pressure ratio and efficiency at design point is 2.07 and 78% specifically

  6. Performance Improvement of a Return Channel in a Multistage Centrifugal Compressor Using Multiobjective Optimization.

    Science.gov (United States)

    Nishida, Yoshifumi; Kobayashi, Hiromi; Nishida, Hideo; Sugimura, Kazuyuki

    2013-05-01

    The effect of the design parameters of a return channel on the performance of a multistage centrifugal compressor was numerically investigated, and the shape of the return channel was optimized using a multiobjective optimization method based on a genetic algorithm to improve the performance of the centrifugal compressor. The results of sensitivity analysis using Latin hypercube sampling suggested that the inlet-to-outlet area ratio of the return vane affected the total pressure loss in the return channel, and that the inlet-to-outlet radius ratio of the return vane affected the outlet flow angle from the return vane. Moreover, this analysis suggested that the number of return vanes affected both the loss and the flow angle at the outlet. As a result of optimization, the number of return vane was increased from 14 to 22 and the area ratio was decreased from 0.71 to 0.66. The radius ratio was also decreased from 2.1 to 2.0. Performance tests on a centrifugal compressor with two return channels (the original design and optimized design) were carried out using two-stage test apparatus. The measured flow distribution exhibited a swirl flow in the center region and a reversed swirl flow near the hub and shroud sides. The exit flow of the optimized design was more uniform than that of the original design. For the optimized design, the overall two-stage efficiency and pressure coefficient were increased by 0.7% and 1.5%, respectively. Moreover, the second-stage efficiency and pressure coefficient were respectively increased by 1.0% and 3.2%. It is considered that the increase in the second-stage efficiency was caused by the increased uniformity of the flow, and the rise in the pressure coefficient was caused by a decrease in the residual swirl flow. It was thus concluded from the numerical and experimental results that the optimized return channel improved the performance of the multistage centrifugal compressor.

  7. Meridional Considerations of the Centrifugal Compressor Development

    Directory of Open Access Journals (Sweden)

    C. Xu

    2012-01-01

    Full Text Available Centrifugal compressor developments are interested in using optimization procedures that enable compressor high efficiency and wide operating ranges. Recently, high pressure ratio and efficiency of the centrifugal compressors require impeller design to pay attention to both the blade angle distribution and the meridional profile. The geometry of the blades and the meridional profile are very important contributions of compressor performance and structure reliability. This paper presents some recent studies of meridional impacts of the compressor. Studies indicated that the meridional profiles of the impeller impact the overall compressor efficiency and pressure ratio at the same rotational speed. Proper meridional profiles can improve the compressor efficiency and increase the overall pressure ratio at the same blade back curvature.

  8. Rotating stall simulation for axial and centrifugal compressors

    Science.gov (United States)

    Halawa, Taher; Gadala, Mohamed S.

    2017-05-01

    This study presents a numerical simulation of the rotating stall phenomenon in axial and centrifugal compressors with detailed descriptions of stall precursors and its development with time. Results showed that the vaneless region of the centrifugal compressor is the most critical location affected by stall. It was found that the tip leakage flow and the back flow impingement are the main cause of the stall development at the impeller exit area for centrifugal compressors. The results of the axial compressor simulations indicated that the early separated flow combined with the tip leakage flow can block the impeller passages during stall.

  9. Numerical analysis on centrifugal compressor with membrane type dryer

    Science.gov (United States)

    Razali, M. A.; Zulkafli, M. F.; Mat Isa, N.; Subari, Z.

    2017-09-01

    Moisture content is a common phenomenon in industrial processes especially in oil and gas industries. This contaminant has a lot of disadvantages which can lead to mechanical failure DEC (Deposition, Erosion & Corrosion) problems. To overcome DEC problem, this study proposed to design a centrifugal compressor with a membrane type dryer to reduce moisture content of a gas. The effectiveness of such design has been analyzed in this study using Computational Fluid Dynamics (CFD) approach. Numerical scheme based on multiphase flow technique is used in ANSYS Fluent software to evaluate the moisture content of the gas. Through this technique, two kind of centrifugal compressor, with and without membrane type dryer has been tested. The results show that the effects of pressure on dew point temperature of the gas change the composition of its moisture content, where high value lead more condensation to occur. However, with the injection of cool dry gas through membrane type dryer in the centrifugal compressor, the pressure and temperature of moisture content as well as mass fraction of H2O in centrifugal compressor show significant reduction.

  10. Centrifugal compressor fault diagnosis based on qualitative simulation and thermal parameters

    Science.gov (United States)

    Lu, Yunsong; Wang, Fuli; Jia, Mingxing; Qi, Yuanchen

    2016-12-01

    This paper concerns fault diagnosis of centrifugal compressor based on thermal parameters. An improved qualitative simulation (QSIM) based fault diagnosis method is proposed to diagnose the faults of centrifugal compressor in a gas-steam combined-cycle power plant (CCPP). The qualitative models under normal and two faulty conditions have been built through the analysis of the principle of centrifugal compressor. To solve the problem of qualitative description of the observations of system variables, a qualitative trend extraction algorithm is applied to extract the trends of the observations. For qualitative states matching, a sliding window based matching strategy which consists of variables operating ranges constraints and qualitative constraints is proposed. The matching results are used to determine which QSIM model is more consistent with the running state of system. The correct diagnosis of two typical faults: seal leakage and valve stuck in the centrifugal compressor has validated the targeted performance of the proposed method, showing the advantages of fault roots containing in thermal parameters.

  11. Coordinates for a High Performance 4:1 Pressure Ratio Centrifugal Compressor

    Science.gov (United States)

    McKain, Ted F.; Holbrook, Greg J.

    1997-01-01

    The objective of this program was to define the aerodynamic design and manufacturing coordinates for an advanced 4:1 pressure ratio, single stage centrifugal compressor at a 10 lbm/sec flow size. The approach taken was to perform an exact scale of an existing DDA compressor originally designed at a flow size of 3.655 lbm/sec.

  12. Performance Prediction of Centrifugal Compressor for Drop-In Testing Using Low Global Warming Potential Alternative Refrigerants and Performance Test Codes

    Directory of Open Access Journals (Sweden)

    Joo Hoon Park

    2017-12-01

    Full Text Available As environmental regulations to stall global warming are strengthened around the world, studies using newly developed low global warming potential (GWP alternative refrigerants are increasing. In this study, substitute refrigerants, R-1234ze (E and R-1233zd (E, were used in the centrifugal compressor of an R-134a 2-stage centrifugal chiller with a fixed rotational speed. Performance predictions and thermodynamic analyses of the centrifugal compressor for drop-in testing were performed. A performance prediction method based on the existing ASME PTC-10 performance test code was proposed. The proposed method yielded the expected operating area and operating point of the centrifugal compressor with alternative refrigerants. The thermodynamic performance of the first and second stages of the centrifugal compressor was calculated as the polytropic state. To verify the suitability of the proposed method, the drop-in test results of the two alternative refrigerants were compared. The predicted operating range based on the permissible deviation of ASME PTC-10 confirmed that the temperature difference was very small at the same efficiency. Because the drop-in test of R-1234ze (E was performed within the expected operating range, the centrifugal compressor using R-1234ze (E is considered well predicted. However, the predictions of the operating point and operating range of R-1233zd (E were lower than those of the drop-in test. The proposed performance prediction method will assist in understanding thermodynamic performance at the expected operating point and operating area of a centrifugal compressor using alternative gases based on limited design and structure information.

  13. Axial and Centrifugal Compressor Mean Line Flow Analysis Method

    Science.gov (United States)

    Veres, Joseph P.

    2009-01-01

    This paper describes a method to estimate key aerodynamic parameters of single and multistage axial and centrifugal compressors. This mean-line compressor code COMDES provides the capability of sizing single and multistage compressors quickly during the conceptual design process. Based on the compressible fluid flow equations and the Euler equation, the code can estimate rotor inlet and exit blade angles when run in the design mode. The design point rotor efficiency and stator losses are inputs to the code, and are modeled at off design. When run in the off-design analysis mode, it can be used to generate performance maps based on simple models for losses due to rotor incidence and inlet guide vane reset angle. The code can provide an improved understanding of basic aerodynamic parameters such as diffusion factor, loading levels and incidence, when matching multistage compressor blade rows at design and at part-speed operation. Rotor loading levels and relative velocity ratio are correlated to the onset of compressor surge. NASA Stage 37 and the three-stage NASA 74-A axial compressors were analyzed and the results compared to test data. The code has been used to generate the performance map for the NASA 76-B three-stage axial compressor featuring variable geometry. The compressor stages were aerodynamically matched at off-design speeds by adjusting the variable inlet guide vane and variable stator geometry angles to control the rotor diffusion factor and incidence angles.

  14. Centrifugal compressor case study

    Energy Technology Data Exchange (ETDEWEB)

    Eckert, B.

    2010-10-15

    Three centrifugal compressors at a pipeline station were retrofitted with higher head impellers in 2008. The owners of the station experienced vibration problems over the following 2 years that caused transmitter and position failures that were assumed to be flow-induced pulsations. A vibration and pulsation analysis indicated that the shell mode piping vibration excited by the blade pass pulsation was responsible for the failures. This study outlined factors that contributed to the vibration problem. Interferences between the compressor and shell mode piping natural frequencies were predicted, and potential excitation sources were examined. The study demonstrated how centrifugal vibration analyses can be used during the design phase to avoid costly adjustments. Recommendations included the addition of stiffeners to alter the shell modes, and the addition of constrained layer damping material to reduce resonant responses. 2 refs., 1 tab., 12 figs.

  15. Performance Analysis of a Centrifugal Compressor for HFC-134a with aviation of Diffuser Vane Angle

    International Nuclear Information System (INIS)

    Park, Han Young; Chung, Jin Taek; Shin, You Hwan; Lee, Yoon Pyo; Kim, Kwang Ho; Cho, Yong Hun; Kim, Jong Seong

    2007-01-01

    Numerical simulation on the two-stage centrifugal compressor with Low Solidity Vaned Diffuser (LSVD) for HFC-134a turbo-chiller was performed using a commercial code. The comparative study with experimental results from other compressor was also investigated to testify the simulation schemes. The numerical analysis was separately simulated for each stage of the compressor and the effect of impeller-diffuser flow interaction was considered. Setting angle of the diffuser vane changed in the range of 15 .deg. and the effects on its variation were discussed in detail including the flow analysis in the passage of the compressor. The vane setting angle obtained from the preliminary design was slightly adjusted to the optimal value by the performance enhancement in terms of pressure recovery and flow characteristics

  16. A high pressure centrifugal oxygen compressor

    International Nuclear Information System (INIS)

    Larsen, L.P.

    1986-01-01

    The application of a centrifugal compressor train to 5860 kPa(g) (850 psig) for a coal gasification plant is discussed. Special considerations in the application, installation, and operation of the equipment are presented. Discussion includes such topics as compressor controls, machinery protection, noise, personnel safety, and operation of the equipment

  17. NASA low-speed centrifugal compressor for 3-D viscous code assessment and fundamental flow physics research

    Science.gov (United States)

    Hathaway, M. D.; Wood, J. R.; Wasserbauer, C. A.

    1991-01-01

    A low speed centrifugal compressor facility recently built by the NASA Lewis Research Center is described. The purpose of this facility is to obtain detailed flow field measurements for computational fluid dynamic code assessment and flow physics modeling in support of Army and NASA efforts to advance small gas turbine engine technology. The facility is heavily instrumented with pressure and temperature probes, both in the stationary and rotating frames of reference, and has provisions for flow visualization and laser velocimetry. The facility will accommodate rotational speeds to 2400 rpm and is rated at pressures to 1.25 atm. The initial compressor stage being tested is geometrically and dynamically representative of modern high-performance centrifugal compressor stages with the exception of Mach number levels. Preliminary experimental investigations of inlet and exit flow uniformly and measurement repeatability are presented. These results demonstrate the high quality of the data which may be expected from this facility. The significance of synergism between computational fluid dynamic analysis and experimentation throughout the development of the low speed centrifugal compressor facility is demonstrated.

  18. Design of a high-performance centrifugal compressor with new surge margin improvement technique for high speed turbomachinery

    Directory of Open Access Journals (Sweden)

    Sagar Pakle

    2018-03-01

    Full Text Available This paper presents the design of a centrifugal compressor for high-speed turbomachinery. The main focus of the research is to develop a centrifugal compressor with improved aerodynamic performance. As a meridional frame has a significant effect on overall performance of the compressor, special attention has been paid to the end wall contours. The shroud profile is design with bezier curve and hub profile with circular arc contour. The blade angle distribution has been arranged in a manner that it merges with single value at impeller exit. The rake angle is positive at leading edge and negative at trailing edge with identical magnitude. Furthermore, three-dimensional straight line element approach has been used for this design for better manufacturability. The verification of the aerodynamic performance has been carried out using CFD software with consideration of a single blade passage and vaneless diffuser. The result has been compared with matching size aftermarket compressor stage gas stand data. The compressor stage with Trim 55 provides 34% increase in choke flow at 210000 RPM as compared to gas stand data with 87% peak stage efficiency at 110000 RPM. In addition, new surge margin improvement technique has been proposed by means of diffuser enhancement. This technique provides an average of 16% improvement in surge margin compared to standard diffuser stage with 55 trim compressor impeller. The mechanical integrity has been validated at maximum RPM with the aluminum alloy 2014-T6 as a fabrication material. Keywords: Centrifugal compressor, Aerodynamic performance, Surge margin, Blade angles, Stress analysis, Computational fluid dynamics

  19. Method and refrigerants for replacing existing refrigerants in centrifugal compressors

    International Nuclear Information System (INIS)

    Kopko, W.L.

    1991-01-01

    This patent describes a method for replacing an existing refrigerant in a centrifugal compressor. It comprises selecting a desired impeller Mach number for the centrifugal compressor; selecting a base refrigerant constituent; combining at least one additive refrigerant constituent with the base refrigerant constituent to form a replacement refrigerant having at least one physical or chemical property different from the existing refrigerant and substantially providing the desired impeller Mach number in the centrifugal compressor; and replacing the existing refrigerant with the replacement refrigerant

  20. The effect of impeller–diffuser interactions on diffuser performance in a centrifugal compressor

    Directory of Open Access Journals (Sweden)

    Peng-Fei Zhao

    2016-01-01

    Full Text Available The unsteady phenomenon abounds in centrifugal compressors and significantly affects the compressor performance. In this paper, unsteady simulations are carried out to investigate the aerodynamic performance of a process-unshrouded centrifugal compressor and the unsteady mechanism in the vaned diffuser. The predicted stage performance and pressure fluctuations at some locations are in good agreement with experimental data. The predicted main pressure fluctuation frequency spectrums at the diffuser inlet and outlet are consistent with the measured results. The results indicate that at the inlet of the diffuser there are two pressure peaks in a passage cycle. The higher pressure peak relates to the impeller wake and the lower peak is connected with the vortex generated at the diffuser’s leading edge. With a decrease in the mass flow coefficient, the vortex core region becomes larger and the lower pressure peak becomes more pronounced. The change in circumferential flow angle at the diffuser inlet is mainly responsible for the unsteadiness in the diffuser flow field, which in turn affects the inlet incidence of the diffuser vane and the vane loading distributions.

  1. An Investigation of Backflow Phenomenon in Centrifugal Compressors

    Science.gov (United States)

    Benser, William A; Moses, Jason J

    1945-01-01

    Report presents the results of an investigation conducted to determine the nature and the extent of the reversal of flow, which occurs at the inlet of centrifugal compressors over a considerable portion of the operating range. Qualitative studies of this flow reversal were made by lampblack patterns taken on a mixed-flow-type impeller and by tuft studies made on a conventional centrifugal compressor. Quantitative studies were made on a compressor specially designed to enable survey of angularity of flow, static and total pressures, and temperatures to be taken very close to the impeller front housing.

  2. Aerodynamic Performance of a Compact, High Work-Factor Centrifugal Compressor at the Stage and Subcomponent Level

    Science.gov (United States)

    Braunscheidel, Edward P.; Welch, Gerard E.; Skoch, Gary J.; Medic, Gorazd; Sharma, Om P.

    2015-01-01

    The measured aerodynamic performance of a compact, high work-factor, single-stage centrifugal compressor, comprising an impeller, diffuser, 90deg-bend, and exit guide vane is reported. Performance levels are based on steady-state total-pressure and total-temperature rake and angularity-probe data acquired at key machine rating planes during recent testing at NASA Glenn Research Center. Aerodynamic performance at the stage level is reported for operation between 70 to 105 percent of design corrected speed, with subcomponent (impeller, diffuser, and exit-guide-vane) flow field measurements presented and discussed at the 100 percent design-speed condition. Individual component losses from measurements are compared with pre-test CFD predictions on a limited basis.

  3. Review on stress corrosion and corrosion fatigue failure of centrifugal compressor impeller

    Science.gov (United States)

    Sun, Jiao; Chen, Songying; Qu, Yanpeng; Li, Jianfeng

    2015-03-01

    Corrosion failure, especially stress corrosion cracking and corrosion fatigue, is the main cause of centrifugal compressor impeller failure. And it is concealed and destructive. This paper summarizes the main theories of stress corrosion cracking and corrosion fatigue and its latest developments, and it also points out that existing stress corrosion cracking theories can be reduced to the anodic dissolution (AD), the hydrogen-induced cracking (HIC), and the combined AD and HIC mechanisms. The corrosion behavior and the mechanism of corrosion fatigue in the crack propagation stage are similar to stress corrosion cracking. The effects of stress ratio, loading frequency, and corrosive medium on the corrosion fatigue crack propagation rate are analyzed and summarized. The corrosion behavior and the mechanism of stress corrosion cracking and corrosion fatigue in corrosive environments, which contain sulfide, chlorides, and carbonate, are analyzed. The working environments of the centrifugal compressor impeller show the behavior and the mechanism of stress corrosion cracking and corrosion fatigue in different corrosive environments. The current research methods for centrifugal compressor impeller corrosion failure are analyzed. Physical analysis, numerical simulation, and the fluid-structure interaction method play an increasingly important role in the research on impeller deformation and stress distribution caused by the joint action of aerodynamic load and centrifugal load.

  4. Effects of Impeller-Diffuser Interaction on Centrifugal Compressor Performance

    Science.gov (United States)

    Tan, Choon S.

    2003-01-01

    This research program focuses on characterizing the effect of impeller-diffuser interactions in a centrifugal compressor stage on its performance using unsteady threedimensional Reynolds-averaged Navier-Stokes simulations. The computed results show that the interaction between the downstream diffuser pressure field and the impeller tip clearance flow can account for performance changes in the impeller. The magnitude of performance change due to this interaction was examined for an impeller with varying tip clearance followed by a vaned or vaneless diffuser. The impact of unsteady impeller-diffuser interaction, primarily through the impeller tip clearance flow, is reflected through a time-averaged change in impeller loss, blockage and slip. The results show that there exists a tip clearance where the beneficial effect of the impeller-diffuser interaction on the impeller performance is at a maximum. A flow feature that consists of tip flow back leakage was shown to occur at design speed for the centrifugal compressor stage. This flow phenomenon is described as tip flow that originates in one passage, flows downstream of the impeller trailing edge and then returns to upstream of the impeller trailing edge of a neighboring passage. Such a flow feature is a source of loss in the impeller. A hypothesis is put forth to show that changing the diffuser vane count and changing impeller-diffuser gap has an analogous effect on the impeller performance. The centrifugal compressor stage was analyzed using diffusers of different vane counts, producing an impeller performance trend similar to that when the impeller-diffuser gap was varied, thus supporting the hypothesis made. This has the implication that the effect impeller performance associated with changing the impeller-diffuser gap and changing diffuser vane count can be described by the non-dimensional ratio of impeller-diffuser gap to diffuser vane pitch. A procedure is proposed and developed for isolating impeller passage

  5. Optimization of a seven-stage centrifugal compressor by using a quasi-3D inverse design method

    Energy Technology Data Exchange (ETDEWEB)

    Niliahmadabadi, Mahdi; Poursadegh, Farzad [Isfahan University of Technology, Isfahan (Iran, Islamic Republic of)

    2013-11-15

    This paper focuses on performance improvement of a centrifugal compressor. An inverse design method for 3D design approaches is formulated to address this concern. The design procedure encompasses two major steps. First, with the use of ball spine algorithm, which is an inverse design algorithm, on the meridional plane of impeller, the hub and shroud of impeller are computed based on a modified pressure distribution along them. Second, an original and progressive algorithm is developed for design of blade camber line profile on the blade-to-blade planes of impeller based on blade loading improvement. Full 3D analysis of the current and designed compressor is accomplished by using a Reynolds-averaged Navier-Stokes equations solver. A comparison between the analysis results of the current and designed compressor shows that the total-to-total isentropic efficiency and pressure ratio of the designed compressor under the same operating conditions are enhanced by more than 4.5% and 5%, respectively.

  6. Optimization of a seven-stage centrifugal compressor by using a quasi-3D inverse design method

    International Nuclear Information System (INIS)

    Niliahmadabadi, Mahdi; Poursadegh, Farzad

    2013-01-01

    This paper focuses on performance improvement of a centrifugal compressor. An inverse design method for 3D design approaches is formulated to address this concern. The design procedure encompasses two major steps. First, with the use of ball spine algorithm, which is an inverse design algorithm, on the meridional plane of impeller, the hub and shroud of impeller are computed based on a modified pressure distribution along them. Second, an original and progressive algorithm is developed for design of blade camber line profile on the blade-to-blade planes of impeller based on blade loading improvement. Full 3D analysis of the current and designed compressor is accomplished by using a Reynolds-averaged Navier-Stokes equations solver. A comparison between the analysis results of the current and designed compressor shows that the total-to-total isentropic efficiency and pressure ratio of the designed compressor under the same operating conditions are enhanced by more than 4.5% and 5%, respectively.

  7. The influence of wedge diffuser blade number and divergence angle on the performance of a high pressure ratio centrifugal compressor

    Science.gov (United States)

    Wang, Yi; Han, Ge; Lu, Xingen; Zhu, Junqiang

    2018-02-01

    Wedge diffuser is widely used in centrifugal compressors due to its high performance and compact size. This paper is aimed to research the influence of wedge diffuser blade number and divergence angle on centrifugal compressor performance. The impact of wedge diffuser blade number on compressor stage performance is investigated, and then the wedge diffusers with different divergence angle are studied by varying diffuser wedge angle and blade number simultaneously. It is found that wedge diffuser with 27 blades could have about 0.8% higher adiabatic efficiency and 0.14 higher total pressure ratio than the wedge diffuser with 19 blades and the best compressor performance is achieved when diffuser divergence angle is 8.3°.These results could give some advices on centrifugal compressor design.

  8. Study on flow fields in high specific speed centrifugal compressor with unpinched vaneless diffuser

    International Nuclear Information System (INIS)

    Tamaki, Hideaki

    2013-01-01

    Performance of centrifugal compressors strongly depends on their internal flow fields. CFD has become indispensable tool for getting the information about flow fields in centrifugal compressors. CFD codes are usually validated by some representative data or compared with calculated results by other CFD codes, in order to ensure their accuracies. However, learning their accuracies for all types of centrifugal compressor's specifications requires continuous works that compare experimental data obtained in developmental processes of various types of centrifugal compressors with CFD results. A prediction of a performance and a flow field of a centrifugal compressor by CFD is relatively accurate when the impact of separation and secondary flow on that flow field is weak, i.e. near design condition. Centrifugal compressors are deemed to have a wide operating range alongside high efficiencies at design points. Hence the prediction accuracy of CFD at off design conditions, where the impacts of separation and secondary flow on the flow field are strong, is critical for the design of the centrifugal compressors. This study therefore investigated the prediction accuracy of CFD using a centrifugal compressor whose geometry was intentionally changed to have a distorted flow field over a whole operating range, i.e. from choke to surge.

  9. Study on flow fields in high specific speed centrifugal compressor with unpinched vaneless diffuser

    Energy Technology Data Exchange (ETDEWEB)

    Tamaki, Hideaki [IHI Corporation, Yokoham (Japan)

    2013-06-15

    Performance of centrifugal compressors strongly depends on their internal flow fields. CFD has become indispensable tool for getting the information about flow fields in centrifugal compressors. CFD codes are usually validated by some representative data or compared with calculated results by other CFD codes, in order to ensure their accuracies. However, learning their accuracies for all types of centrifugal compressor's specifications requires continuous works that compare experimental data obtained in developmental processes of various types of centrifugal compressors with CFD results. A prediction of a performance and a flow field of a centrifugal compressor by CFD is relatively accurate when the impact of separation and secondary flow on that flow field is weak, i.e. near design condition. Centrifugal compressors are deemed to have a wide operating range alongside high efficiencies at design points. Hence the prediction accuracy of CFD at off design conditions, where the impacts of separation and secondary flow on the flow field are strong, is critical for the design of the centrifugal compressors. This study therefore investigated the prediction accuracy of CFD using a centrifugal compressor whose geometry was intentionally changed to have a distorted flow field over a whole operating range, i.e. from choke to surge.

  10. Effect of double air injection on performance characteristics of centrifugal compressor

    Science.gov (United States)

    Hirano, Toshiyuki; Ogawa, Tatsuya; Yasui, Ryutaro; Tsujita, Hoshio

    2017-02-01

    In the operation of a centrifugal compressor of turbocharger, instability phenomena such as rotating stall and surge are induced at a lower flow rate close to the maximum pressure ratio. In this study, the compressed air at the exit of centrifugal compressor was re-circulated and injected to the impeller inlet by using two injection nozzles in order to suppress the surge phenomenon. The most effective circumferential position was examined to reduce the flow rate at the surge inception. Moreover, the influences of the injection on the fluctuating property of the flow field before and after the surge inception were investigated by examining the frequency of static pressure fluctuation on the wall surface and visualizing the compressor wall surface by oil-film visualization technique.

  11. Experimental Study on Noise Characteristic of Centrifugal Compressor Surge

    OpenAIRE

    Yang, Qichao; Zhao, Yuanyang; SHU, Yue; LI, Xiaosa; LI, Liansheng

    2016-01-01

    The centrifugal air compressor test rig is was designed and established. The experimental study was carried out on the surge characteristics of centrifugal compressor including the pressure in the pipe and the noise characteristics under different rotation speed. The tested results showed that both the suction pressure and discharge pressure fluctuation increase under surge condition and the amplitude of discharge pressure fluctuation is significantly higher than that of suction pressure. In ...

  12. Algorithm for Controlling a Centrifugal Compressor

    Science.gov (United States)

    Benedict, Scott M.

    2004-01-01

    An algorithm has been developed for controlling a centrifugal compressor that serves as the prime mover in a heatpump system. Experimental studies have shown that the operating conditions for maximum compressor efficiency are close to the boundary beyond which surge occurs. Compressor surge is a destructive condition in which there are instantaneous reversals of flow associated with a high outlet-to-inlet pressure differential. For a given cooling load, the algorithm sets the compressor speed at the lowest possible value while adjusting the inlet guide vane angle and diffuser vane angle to maximize efficiency, subject to an overriding requirement to prevent surge. The onset of surge is detected via the onset of oscillations of the electric current supplied to the compressor motor, associated with surge-induced oscillations of the torque exerted by and on the compressor rotor. The algorithm can be implemented in any of several computer languages.

  13. Modeling of surge in free-spool centrifugal compressors : experimental validation

    NARCIS (Netherlands)

    Gravdahl, J.T.; Willems, F.P.T.; Jager, de A.G.; Egeland, O.

    2004-01-01

    The derivation of a compressor characteristic, and the experimental validation of a dynamic model for a variable speed centrifugal compressor using this characteristic, are presented. The dynamic compressor model of Fink et al. is used, and a variable speed compressor characteristic is derived by

  14. Experimental Investigation of Centrifugal Compressor Stabilization Techniques

    Science.gov (United States)

    Skoch, Gary J.

    2003-01-01

    Results from a series of experiments to investigate techniques for extending the stable flow range of a centrifugal compressor are reported. The research was conducted in a high-speed centrifugal compressor at the NASA Glenn Research Center. The stabilizing effect of steadily flowing air-streams injected into the vaneless region of a vane-island diffuser through the shroud surface is described. Parametric variations of injection angle, injection flow rate, number of injectors, injector spacing, and injection versus bleed were investigated for a range of impeller speeds and tip clearances. Both the compressor discharge and an external source were used for the injection air supply. The stabilizing effect of flow obstructions created by tubes that were inserted into the diffuser vaneless space through the shroud was also investigated. Tube immersion into the vaneless space was varied in the flow obstruction experiments. Results from testing done at impeller design speed and tip clearance are presented. Surge margin improved by 1.7 points using injection air that was supplied from within the compressor. Externally supplied injection air was used to return the compressor to stable operation after being throttled into surge. The tubes, which were capped to prevent mass flux, provided 9.3 points of additional surge margin over the baseline surge margin of 11.7 points.

  15. Predictability of rotating stall and surge in a centrifugal compressor stage with dynamic simulations

    NARCIS (Netherlands)

    González Díez, N.; Smeulers, J.P.M.; Tapinassi, L.; Scotti del Greco, A.; Toni, L.

    2014-01-01

    A testing campaign performed on a centrifugal compressor test-loop showed that multiple areas of stable operation existed that were not expected. It was shown during the tests that after a first region of instability at low flow rates, a second stable region would appear at even lower flow rates.

  16. Investigation of the Stage Performance and Flow Fields in a Centrifugal Compressor with a Vaneless Diffuser

    Directory of Open Access Journals (Sweden)

    Ahti Jaatinen-Värri

    2014-01-01

    Full Text Available The effect of the width of the vaneless diffuser on the stage performance and flow fields of a centrifugal compressor is studied numerically and experimentally. The diffuser width is varied by reducing the diffuser flow area from the shroud side (i.e., pinching the diffuser. Seven different diffuser widths are studied with numerical simulation. In the modeling, the diffuser width b/b2 is varied within the range 1.00 to 0.50. The numerical results are compared with results obtained in previous studies. In addition, two of the diffusers are further investigated with experimental measurement. The main finding of the work is that the pinch reduces losses in the impeller associated with the tip-clearance flow. Furthermore, it is shown that a too large width reduction causes the flow to accelerate excessively, resulting in a highly nonuniform flow field and flow separation near the shroud.

  17. Experimental Investigation of Diffuser Hub Injection to Improve Centrifugal Compressor Stability

    Science.gov (United States)

    Skoch, Gary J.

    2004-01-01

    Results from a series of experiments to investigate whether centrifugal compressor stability could be improved by injecting air through the diffuser hub surface are reported. The research was conducted in a 4:1 pressure ratio centrifugal compressor configured with a vane-island diffuser. Injector nozzles were located just upstream of the leading edge of the diffuser vanes. Nozzle orientations were set to produce injected streams angled at 8, 0 and +8 degrees relative to the vane mean camber line. Several injection flow rates were tested using both an external air supply and recirculation from the diffuser exit. Compressor flow range did not improve at any injection flow rate that was tested. Compressor flow range did improve slightly at zero injection due to the flow resistance created by injector openings on the hub surface. Leading edge loading and semi-vaneless space diffusion showed trends similar to those reported earlier from shroud surface experiments that did improve compressor flow range. Opposite trends are seen for hub injection cases where compressor flow range decreased. The hub injection data further explain the range improvement provided by shroud-side injection and suggest that different hub-side techniques may produce range improvement in centrifugal compressors.

  18. Centrifugal-reciprocating compressor

    Science.gov (United States)

    Higa, W. H. (Inventor)

    1984-01-01

    A centrifugal compressor is described which includes at least one pair of cylinders arranged in coaxial alignment and supported for angular displacement about a common axis of rotation normally disecting a common longitudinal axis of symmetry for the cylinders. The cylinders are characterized by ported closures located at the mutually remote ends thereof through which the cylinders are charged and discharged, and a pair of piston heads seated within the cylinders and supported for floating displacement in compressive strokes in response to unidirectional angular displacement imparted to the cylinders.

  19. Aeroacoustic Simulation for NASA CC3 Centrifugal Compressor Operating at off Design Condition

    Directory of Open Access Journals (Sweden)

    Alqaradawi Mohamed

    2016-01-01

    Full Text Available This paper covers the characterization of the acoustic noise and the unsteady flow field of a high speed centrifugal compressor NASA CC3. In order to accurately predict the noise, all analyses are carried out through the use of Large Eddy Simulation and Ffowcs Williams–Hawkings model for noise prediction. The relative effect of hub cavity on flow characteristics and sound levels is investigated, for a compressor stage with a total pressure ratio equal to 4, working from surge to near choke condition. In comparison with the experimental results from literature, the predicted compressor performance and flow field are predicted well. The hub cavity flow effect on the compressor aeroacoustic generated noise is shown in the paper. The unsteady static pressure and sound pressure levels are compared not only at different location but also for design and off design operating points. The internal flow results inside the hub cavity are presented at surge, design and near choke points. The conclusion is that the cavity effect of the centrifugal compressor cannot be ignored in the numerical prediction of aerodynamic generated noise. The impeller back plate of the rotor experiences a strong pressure fluctuation, which is maxima at the impeller outer radius for all operating point, but higher pressure values at the surge point.

  20. High stability design for new centrifugal compressor

    Science.gov (United States)

    Kanki, H.; Katayama, K.; Morii, S.; Mouri, Y.; Umemura, S.; Ozawa, U.; Oda, T.

    1989-01-01

    It is essential that high-performance centrifugal compressors be free of subsynchronous vibrations. A new high-performance centrifugal compressor has been developed by applying the latest rotordynamics knowledge and design techniques: (1) To improve the system damping, a specially designed oil film seal was developed. This seal attained a damping ratio three times that of the conventional design. The oil film seal contains a special damper ring in the seal cartridge. (2) To reduce the destabilizing effect of the labyrinth seal, a special swirl canceler (anti-swirl nozzle) was applied to the balance piston seal. (3) To confirm the system damping margin, the dynamic simulation rotor model test and the full load test applied the vibration exciting test in actual load conditions.

  1. Comparison of CFD-calculations of centrifugal compressor stages by NUMECA Fine Turbo and ANSYS CFX programs

    Science.gov (United States)

    Galerkin, Y. B.; Voinov, I. B.; Drozdov, A. A.

    2017-08-01

    Computational Fluid Dynamics (CFD) methods are widely used for centrifugal compressors design and flow analysis. The calculation results are dependent on the chosen software, turbulence models and solver settings. Two of the most widely applicable programs are NUMECA Fine Turbo and ANSYS CFX. The objects of the study were two different stages. CFD-calculations were made for a single blade channel and for full 360-degree flow paths. Stage 1 with 3D impeller and vaneless diffuser was tested experimentally. Its flow coefficient is 0.08 and loading factor is 0.74. For stage 1 calculations were performed with different grid quality, a different number of cells and different models of turbulence. The best results have demonstrated the Spalart-Allmaras model and mesh with 1.854 million cells. Stage 2 with return channel, vaneless diffuser and 3D impeller with flow coefficient 0.15 and loading factor 0.5 was designed by the known Universal Modeling Method. Its performances were calculated by the well identified Math model. Stage 2 performances by CFD calculations shift to higher flow rate in comparison with design performances. The same result was obtained for stage 1 in comparison with measured performances. Calculated loading factor is higher in both cases for a single blade channel. Loading factor performance calculated for full flow path (“360 degrees”) by ANSYS CFX is in satisfactory agreement with the stage 2 design performance. Maximum efficiency is predicted accurately by the ANSYS CFX “360 degrees” calculation. “Sector” calculation is less accurate. Further research is needed to solve the problem of performances mismatch.

  2. Low-temperature centrifugal helium compressor

    International Nuclear Information System (INIS)

    Kawada, M.; Togo, S.; Akiyama, Y.; Wada, R.

    1974-01-01

    A centrifugal helium compressor with gas bearings, which can be operated at the temperature of liquid nitrogen, has been investigated. This compressor has the advantages that the compression ratio should be higher than the room temperature operation and that the contamination of helium could be eliminated. The outer diameter of the rotor is 112 mm. The experimental result for helium gas at low temperature shows a flow rate of 47 g/s and a compression ratio of 1.2 when the inlet pressure was 1 ata and the rotational speed 550 rev/s. The investigation is now focused on obtaining a compression ratio of 1.5. (author)

  3. Elements for modeling and design of centrifugal compressor housings

    International Nuclear Information System (INIS)

    Magoia, J.E.; Calderon, T.

    1990-01-01

    Various aspects of the structural analysis of centrifugal compressor housings are studied. These are usually used in different kinds of nuclear sites. Multiple areas of the analysis are evaluated with elastic models based on finite elements: sensitivity to different variables, quality of models on facing theoretical solutions and performed measurements. The development of an excentric bar element improved for the rigidized plate model, is included. The definition of criteria for a more efficient structural analysis as well as recommendations for the design of centrifugal compressor housings concludes the work. (Author) [es

  4. Comparison of Turbulence Models in Simulation of Flow in Small-Size Centrifugal Compressor

    Directory of Open Access Journals (Sweden)

    B. B. Novickii

    2015-01-01

    Full Text Available The aim of the work is the choice of turbulence model for the closure of the Reynoldsaveraged Navier-Stokes equations for calculation of the characteristics of small-size centrifugal compressor. To this were built three-dimensional sectors (as the compressor axisymmetric blade impeller and the diffuser of the centrifugal compressor on the basis of which they were created two grid models. The dimension of the grid model for the calculation models of turbulence komega and SST was 1.4 million. Elements and the dimensionless parameter y + does not exceed 2. turbulence model family k-epsilon model grid was also 1.4 million. Elements, and the dimensionless parameter y + was greater than 20, which corresponds to recommended values. The next part of the work was the task of boundary conditions required for the correct ca lculation. When the impeller inlet pawned pressure working fluid and the total temperature at the outlet and the gas flow rate through the stage. On the side faces sectors pawned boundary cond ition «Periodic», allowing everything except the wheel, but only axisymmetric part, which significantly reduces the required computational time and resources. Accounting clearance in addition to the meridional geometry construction additionally taken into account boundary condition «Counter Rotating Wall», which allows you to leave the domain in the rotating disc fixed coa ting.The next step was to analyze the results of these calculations, which showed that the turbulence model k-epsilon and RNG does not show the velocity vectors in the boundary layer, and "pushes" the flow from the blade using wall functions. At the core of the flow turbulence model k-omega shown for the undisturbed flow, which is not typical for the compressor working on predpompazhnom mode. For viscous gas diffuser vane for turbulence models SST, k-omega, RNG k-epsilon and has a similar character.The paper compares the characteristics of pressure centrifugal compressor

  5. Centrifugal and axial compressor control

    CERN Document Server

    McMillan, Gregory K

    2009-01-01

    Control engineers, mechanical engineers and mechanical technicians will learn how to select the proper control systems for axial and centrifugal compressors for proper throughput and surge control, with a particular emphasis on surge control. Readers will learn to understand the importance of transmitter speed, digital controller sample time, and control valve stroking time in helping to prevent surge. Engineers and technicians will find this book to be a highly valuable guide on compressor control schemes and the importance of mitigating costly and sometimes catastrophic surge problems. It can be used as a self-tutorial guide or in the classroom with the book's helpful end-of-chapter questions and exercises and sections for keeping notes.

  6. A network application for modeling a centrifugal compressor performance map

    Science.gov (United States)

    Nikiforov, A.; Popova, D.; Soldatova, K.

    2017-08-01

    The approximation of aerodynamic performance of a centrifugal compressor stage and vaneless diffuser by neural networks is presented. Advantages, difficulties and specific features of the method are described. An example of a neural network and its structure is shown. The performances in terms of efficiency, pressure ratio and work coefficient of 39 model stages within the range of flow coefficient from 0.01 to 0.08 were modeled with mean squared error 1.5 %. In addition, the loss and friction coefficients of vaneless diffusers of relative widths 0.014-0.10 are modeled with mean squared error 2.45 %.

  7. An Optimal Design Method of Centrifugal Compressors in Consideration of the Efficiency and the Noise

    International Nuclear Information System (INIS)

    Ha, K. G.; Sung, S. M.; Kang, S. H.

    2007-01-01

    A centrifugal compressor is a principal part of the fuelcell vehicles, aircraft and home appliances. Therefore not only efficiency but also compact size and a low operation RPM for noise reducing turn into important criteria of centrifugal compressors design. But those criteria are in conflict each other often. In the case of a RPM in particular, it is profitable to lower the RPM for a noise reduction and an endurance. But for a compact size and a light weight, the reverse has a beneficial effect undoubtedly. So it is necessary to introduce a new optimization concept in the centrifugal compressor design. An one dimensional optimal design method for the centrifugal compressor considering a impeller, a vaneless diffuser and a volute at a time is described. The new optimization process and underlying design methods of centrifugal compressors and some optimal design results are included in the paper

  8. Unsteady flow measurements in centrifugal compressors

    International Nuclear Information System (INIS)

    Bammert, K.; Mobarak, A.; Rautenberg, M.

    1976-01-01

    Centrifugal compressors and blowers are often used for recycling the coolant gas in gas-cooled reactors. To achieve the required high pressure ratios, highly loaded centrifugal compressors are built. The paper deals with unsteady flow measurements on highly loaded centrifugal impellers. Measurements of the approaching flow have been done with hot wires. The method of measurement enabled us to get the velocity distribution across the pitch ahead of the inducer. The static pressure signals along the shroud line has been discussed on the basis of some theoretical considerations. Accordingly the form of flow in the impeller and the wave flow or separation zones in the impeller can now be better interpreted. The importance of the unsteady nature of the relative flow, especially at impeller exit, is clearly demonstrated. Measurements with high responsive total pressure probes in the vicinity of impeller exit and the subsequent calculations have shown, that the instantaneous energy transfer at a certain point after the impeller may differ by more than 30% from the Euler work. Lastly, unsteady pressure measurements along the shroud line have been performed during surge and rotating stall. The surge signal have been analyzed in more detail and the mechanism of flow rupture and pressure recovery during a surge cycle is thoroughly discussed. (orig.) [de

  9. Design and construction of a two-stage centrifugal pump | Nordiana ...

    African Journals Online (AJOL)

    Centrifugal pumps are widely used in moving liquids from one location to another in homes, offices and industries. Due to the ever increasing demand for centrifugal pumps it became necessary to design and construction of a two-stage centrifugal pump. The pump consisted of an electric motor, a shaft, two rotating impellers ...

  10. Reverse-Tangent Injection in a Centrifugal Compressor

    Science.gov (United States)

    Skoch, Gary J.

    2007-01-01

    Injection of working fluid into a centrifugal compressor in the reverse tangent direction has been invented as a way of preventing flow instabilities (stall and surge) or restoring stability when stall or surge has already commenced. The invention applies, in particular, to a centrifugal compressor, the diffuser of which contains vanes that divide the flow into channels oriented partly radially and partly tangentially. In reverse-tangent injection, a stream or jet of the working fluid (the fluid that is compressed) is injected into the vaneless annular region between the blades of the impeller and the vanes of the diffuser. As used here, "reverse" signifies that the injected flow opposes (and thereby reduces) the tangential component of the velocity of the impeller discharge. At the same time, the injected jet acts to increase the radial component of the velocity of the impeller discharge.

  11. Internally-cooled centrifugal compressor with cooling jacket formed in the diaphragm

    Science.gov (United States)

    Moore, James J.; Lerche, Andrew H.; Moreland, Brian S.

    2014-08-26

    An internally-cooled centrifugal compressor having a shaped casing and a diaphragm disposed within the shaped casing having a gas side and a coolant side so that heat from a gas flowing though the gas side is extracted via the coolant side. An impeller disposed within the diaphragm has a stage inlet on one side and a stage outlet for delivering a pressurized gas to a downstream connection. The coolant side of the diaphragm includes at least one passageway for directing a coolant in a substantially counter-flow direction from the flow of gas through the gas side.

  12. Losses and blade tip clearance for a centrifugal compressor

    Directory of Open Access Journals (Sweden)

    Oana DUMITRESCU

    2018-06-01

    Full Text Available The present paper presents the numerical analysis for a transonic centrifugal compressor using steady state CFD. The blade tip clearance effect over the position of shock waves, tip losses and the performances of the impeller are studied. Numerical simulations have been performed using RANS modelling, with the k-omega SST turbulence model (Shear Stress Transport. Eight cases were taken into consideration for the impeller with the following blade tip clearances values: 0 mm, 0.1 mm, 0.3 mm, 0.4 mm, 0.5mm, 0.7 mm, 1 mm, 2 mm, at the same operating conditions. For the entire stage only seven cases were studied, without the value for 0.1 mm because of its abnormal behaviour, as can be seen in the case of the impeller simulations. Results showed that the position of the shock wave does not change with the increase of the tip clearance. Aerodynamic losses due to shock wave, secondary flow and turbulence can be seen in the polytropic efficiency of the centrifugal impeller and the difference between the two extreme cases is about 3.2 %.

  13. Numerical analysis of flow in ultra micro centrifugal compressor -influence of meridional configuration

    Science.gov (United States)

    Kaneko, Masanao; Tsujita, Hoshio; Hirano, Toshiyuki

    2013-04-01

    A single stage ultra micro centrifugal compressor constituting ultra micro gas turbine is required to operate at high rotational speed in order to achieve the pressure ratio which establishes the gas turbine cycle. As a consequence, the aerodynamic losses can be increased by the interaction of a shock wave with the boundary layer on the blade surface. Moreover, the centrifugal force which exceeds the allowable stress of the impeller material can act on the root of blades. On the other hand, the restrictions of processing technology for the downsizing of impeller not only relatively enlarge the size of tip clearance but also make it difficult to shape the impeller with the three-dimensional blade. Therefore, it is important to establish the design technology for the impeller with the two-dimensional blade which possesses the sufficient aerodynamic performance and enough strength to bear the centrifugal force caused by the high rotational speed. In this study, the flow in two types of impeller with the two-dimensional blade which have different meridional configuration was analyzed numerically. The computed results clarified the influence of the meridional configuration on the loss generations in the impeller passage.

  14. Two-Stage Centrifugal Fan

    Science.gov (United States)

    Converse, David

    2011-01-01

    Fan designs are often constrained by envelope, rotational speed, weight, and power. Aerodynamic performance and motor electrical performance are heavily influenced by rotational speed. The fan used in this work is at a practical limit for rotational speed due to motor performance characteristics, and there is no more space available in the packaging for a larger fan. The pressure rise requirements keep growing. The way to ordinarily accommodate a higher DP is to spin faster or grow the fan rotor diameter. The invention is to put two radially oriented stages on a single disk. Flow enters the first stage from the center; energy is imparted to the flow in the first stage blades, the flow is redirected some amount opposite to the direction of rotation in the fixed stators, and more energy is imparted to the flow in the second- stage blades. Without increasing either rotational speed or disk diameter, it is believed that as much as 50 percent more DP can be achieved with this design than with an ordinary, single-stage centrifugal design. This invention is useful primarily for fans having relatively low flow rates with relatively high pressure rise requirements.

  15. Stability Improvement of High-Pressure-Ratio Turbocharger Centrifugal Compressor by Asymmetric Flow Control-Part I: Non-Axisymmetrical Flow in Centrifugal Compressor.

    Science.gov (United States)

    Yang, Mingyang; Zheng, Xinqian; Zhang, Yangjun; Bamba, Takahiro; Tamaki, Hideaki; Huenteler, Joern; Li, Zhigang

    2013-03-01

    This is Part I of a two-part paper documenting the development of a novel asymmetric flow control method to improve the stability of a high-pressure-ratio turbocharger centrifugal compressor. Part I focuses on the nonaxisymmetrical flow in a centrifugal compressor induced by the nonaxisymmetrical geometry of the volute while Part II describes the development of an asymmetric flow control method to avoid the stall on the basis of the characteristic of nonaxisymmetrical flow. To understand the asymmetries, experimental measurements and corresponding numerical simulation were carried out. The static pressure was measured by probes at different circumferential and stream-wise positions to gain insights about the asymmetries. The experimental results show that there is an evident nonaxisymmetrical flow pattern throughout the compressor due to the asymmetric geometry of the overhung volute. The static pressure field in the diffuser is distorted at approximately 90 deg in the rotational direction of the volute tongue throughout the diffuser. The magnitude of this distortion slightly varies with the rotational speed. The magnitude of the static pressure distortion in the impeller is a function of the rotational speed. There is a significant phase shift between the static pressure distributions at the leading edge of the splitter blades and the impeller outlet. The numerical steady state simulation neglects the aforementioned unsteady effects found in the experiments and cannot predict the phase shift, however, a detailed asymmetric flow field structure is obviously obtained.

  16. Effect of piping systems on surge in centrifugal compressors

    International Nuclear Information System (INIS)

    Tamaki, Hideaki

    2008-01-01

    There is a possibility that the exchange of the piping system may change the surge characteristic of a compressor. The piping system of a plant is not always the same as that of a test site. Then it is important to evaluate the effect of piping systems on surge characteristics in centrifugal compressors. Several turbochargers combined with different piping systems were tested. The lumped parameter model which was simplified to be solved easily was applied for the prediction of surge point. Surge lines were calculated with the linearlized lumped parameter model. The difference between the test and calculated results was within 10 %. Trajectory of surge cycle was also examined by solving the lumped parameter model. Mild surge and deep surge were successfully predicted. This study confirmed that the lumped parameter model was a very useful tool to predict the effect of piping systems on surge characteristics in centrifugal compressors, even though that was a simple model

  17. Positive feedback stabilization of centrifugal compressor surge

    NARCIS (Netherlands)

    Willems, Frank; Heemels, W.P.M.H.; de Jager, Bram; Stoorvogel, Antonie Arij

    Stable operation of axial and centrifugal compressors is limited towards low mass flows due to the occurrence of surge. The stable operating region can be enlarged by active control. In this study, we use a control valve which is fully closed in the desired operating point and only opens to

  18. Positive feedback stabilization of centrifugal compressor surge

    NARCIS (Netherlands)

    Willems, F.P.T.; Heemels, W.P.M.H.; Jager, de A.G.; Stoorvogel, A.A.

    2002-01-01

    Stable operation of axial and centrifugal compressors is limited towards low mass flows due to the occurrence of surge. The stable operating region can be enlarged by active control. In this study, we use a control valve which is fully closed in the desired operating point and only opens to

  19. CFD comparison with centrifugal compressor measurements on a wide operating range

    Directory of Open Access Journals (Sweden)

    Arnou D.

    2013-04-01

    Full Text Available Centrifugal compressors are widely used in industrial applications thanks to their high efficiency. They are able to provide a wide operating range before reaching the flow barrier or surge limits. Performances and range are described by compressor maps obtained experimentally. After a description of performance test rig, this article compares measured centrifugal compressor performances with computational fluid dynamics results. These computations are performed at steady conditions with R134a refrigerant as fluid. Navier-Stokes equations, coupled with k-ε turbulence model, are solved by the commercial software ANSYS-CFX by means of volume finite method. Input conditions are varied in order to calculate several speed lines. Theoretical isentropic efficiency and theoretical surge line are finally compared to experimental data.

  20. Flow Range of Centrifugal Compressor Being Extended

    Science.gov (United States)

    Skoch, Gary J.

    2001-01-01

    General Aviation will benefit from turbine engines that are both fuel-efficient and reliable. Current engines fall short of their potential to achieve these attributes. The reason is compressor surge, which is a flow stability problem that develops when the compressor is subjected to conditions that are outside of its operating range. Compressor surge can occur when fuel flow to the engine is increased, temporarily back pressuring the compressor and pushing it past its stability limit, or when the compressor is subjected to inlet flow-field distortions that may occur during takeoff and landing. Compressor surge can result in the loss of an aircraft. As a result, engine designers include a margin of safety between the operating line of the engine and the stability limit line of the compressor. Unfortunately, the most efficient operating line for the compressor is usually closer to its stability limit line than it is to the line that provides an adequate margin of safety. A wider stable flow range will permit operation along the most efficient operating line of the compressor, improving the specific fuel consumption of the engine and reducing emissions. The NASA Glenn Research Center is working to extend the stable flow range of the compressor. Significant extension has been achieved in axial compressors by injecting air upstream of the compressor blade rows. Recently, the technique was successfully applied to a 4:1 pressure ratio centrifugal compressor by injecting streams of air into the diffuser. Both steady and controlled unsteady injection were used to inject air through the diffuser shroud surface and extend the range. Future work will evaluate the effect of air injection through the diffuser hub surface and diffuser vanes with the goal of maximizing the range extension while minimizing the amount of injected air that is required.

  1. Active unsteady aerodynamic suppression of rotating stall in an incompressible flow centrifugal compressor with vaned diffuser

    Science.gov (United States)

    Lawless, Patrick B.; Fleeter, Sanford

    1991-01-01

    A mathematical model is developed to analyze the suppression of rotating stall in an incompressible flow centrifugal compressor with a vaned diffuser, thereby addressing the important need for centrifugal compressor rotating stall and surge control. In this model, the precursor to to instability is a weak rotating potential velocity perturbation in the inlet flow field that eventually develops into a finite disturbance. To suppress the growth of this potential disturbance, a rotating control vortical velocity disturbance is introduced into the impeller inlet flow. The effectiveness of this control is analyzed by matching the perturbation pressure in the compressor inlet and exit flow fields with a model for the unsteady behavior of the compressor. To demonstrate instability control, this model is then used to predict the control effectiveness for centrifugal compressor geometries based on a low speed research centrifugal compressor. These results indicate that reductions of 10 to 15 percent in the mean inlet flow coefficient at instability are possible with control waveforms of half the magnitude of the total disturbance at the inlet.

  2. Transition Process from Diffuser Stall to Stage Stall in a Centrifugal Compressor with a Vaned Diffuser

    Directory of Open Access Journals (Sweden)

    Nobumichi Fujisawa

    2017-01-01

    Full Text Available The transition process from a diffuser rotating stall to a stage stall in a centrifugal compressor with a vaned diffuser was investigated by experimental and numerical analyses. From the velocity measurements, it was found that the rotating stall existed on the shroud side of the diffuser passage in the off-design flow condition. The numerical results revealed the typical vortical structure of the diffuser stall. The diffuser stall cell was caused by the systematic vortical structure which consisted of the tornado-type vortex, the longitudinal vortex at the shroud/suction surface corner (i.e., leading edge vortex (LEV, and the vortex in the throat area of the diffuser passages. Furthermore, the stage stall, which rotated within both the impeller and diffuser passages, occurred instead of the diffuser stall as the mass flow rate was decreased. According to the velocity measurements at the diffuser inlet, the diffuser stall which rotated on the shroud side was shifted to the hub side. Then, the diffuser stall moved into the impeller passages and formed the stage stall. Therefore, the stage stall was caused by the development of the diffuser stall, which transferred from the shroud side to the hub side in the vaneless space and expanded to the impeller passages.

  3. Thermodynamic and aerodynamic meanline analysis of wet compression in a centrifugal compressor

    International Nuclear Information System (INIS)

    Kang, Jeong Seek; Cha, Bong Jun; Yang, Soo Seok

    2006-01-01

    Wet compression means the injection of water droplets into the compressor of gas turbines. This method decreases the compression work and increases the turbine output by decreasing the compressor exit temperature through the evaporation of water droplets inside the compressor. Researches on wet compression, up to now, have been focused on the thermodynamic analysis of wet compression where the decrease in exit flow temperature and compression work is demonstrated. This paper provides thermodynamic and aerodynamic analysis on wet compression in a centrifugal compressor for a microturbine. The meanline dry compression performance analysis of centrifugal compressor is coupled with the thermodynamic equation of wet compression to get the meanline performance of wet compression. The most influencing parameter in the analysis is the evaporative rate of water droplets. It is found that the impeller exit flow temperature and compression work decreases as the evaporative rate increases. And the exit flow angle decreases as the evaporative rate increases

  4. Axial forces in centrifugal compressor couplings

    Science.gov (United States)

    Ivanov, A. N.; Ivanov, N. M.; Yun, V. K.

    2017-08-01

    The article presents the results of the theoretical and experimental investigation of axial forces arising in the toothed and plate couplings of centrifugal compressor shaft lines. Additional loads on the thrust bearing are considered that can develop in the toothed couplings as a result of coupled rotors misalignment. Design relationships to evaluate the level of axial forces and recommendations for their reduction in the operating conditions are given.

  5. An Iterative Method to Derive the Equivalent Centrifugal Compressor Performance at Various Operating Conditions: Part I: Modelling of Suction Parameters Impact

    Directory of Open Access Journals (Sweden)

    Waleed Albusaidi

    2015-08-01

    Full Text Available This paper introduces a new iterative method to predict the equivalent centrifugal compressor performance at various operating conditions. The presented theoretical analysis and empirical correlations provide a novel approach to derive the entire compressor map corresponding to various suction conditions without a prior knowledge of the detailed geometry. The efficiency model was derived to reflect the impact of physical gas properties, Mach number, and flow and work coefficients. One of the main features of the developed technique is the fact that it considers the variation in the gas properties and stage efficiency which makes it appropriate with hydrocarbons. This method has been tested to predict the performance of two multistage centrifugal compressors and the estimated characteristics are compared with the measured data. The carried comparison revealed a good matching with the actual values, including the stable operation region limits. Furthermore, an optimization study was conducted to investigate the influences of suction conditions on the stage efficiency and surge margin. Moreover, a new sort of presentation has been generated to obtain the equivalent performance characteristics for a constant discharge pressure operation at variable suction pressure and temperature working conditions. A further validation is included in part two of this study in order to evaluate the prediction capability of the derived model at various gas compositions.

  6. Surge control of the electrically driven centrifugal compressor

    NARCIS (Netherlands)

    Boinov, K.O.; Lomonova, E.A.; Vandenput, A.J.A.; Tyagounov, A.

    2006-01-01

    This paper presents a method of the energy efficiency and the operational performance improvement of the electrically driven air compression system. The key innovation of the proposed method-the active surge suppression of the centrifugal compressor by means of the speed control of the electrical

  7. Safe and efficient operation of multistage cold compressor systems

    International Nuclear Information System (INIS)

    Kauschke, M.; Haberstroh, C.; Quack, H.

    1996-01-01

    Large refrigeration rates in the temperature range of super fluid helium can only be obtained with the help of centrifugal cold compressors. For the large 2 K systems, four compression stages are necessary to reach atmospheric pressure. Centrifugal cold compressors are quite sensitive to mass flow and suction temperature variations; but these have to be expected in a real system. The first step in the systems design is to find safe and efficient quasi-stationary modes of operation. The system which is being proposed for the TESLA refrigerators relies on two features. The first is to allow the room temperature screw compressor, downstream of the cold compressors to work occasionally with a subatmospheric suction pressure. The second is to stabilize the suction temperature of the third stage of compression at about 10 K. With these features it is possible, that in all modes of operation all four compressor stages operate exactly at their design point

  8. Two-stage turbo-compressor for heat pumps. Stage 1: Feasibility study; Compresseur radial pour pompe a chaleur bietagee. Phase 1: etude de faisabilite

    Energy Technology Data Exchange (ETDEWEB)

    Shiffmann, J; Molyneaux, A [Ofttech SA, Parc Scientifique de l' EPFL-C, Lausanne (Switzerland); Favrat, D; Marechal, F; Zehnder, M; Godat, J [Swiss Federal Institue of Technology (EPFL), Laboratoire d' energetique industrielle, Lausanne (Switzerland)

    2002-07-01

    This report describes the work performed by Ofttech SA, in collaboration with the Industrial Energy Laboratory (LENI) of the Swiss Federal Institute of Technology (EPFL) in Lausanne, investigating the feasibility of designing an oil-free turbo-compressor for domestic retrofit heat pump applications. The primary objective for a retrofit heat pump is that it produces heating water at 60 {sup o}C (with at least 10 {sup o}C temperature rise) with an external air temperature of -12 {sup o}C and can supply at least 10 kW. This would enable the air-water heat pump to directly replace oil or gas boilers. To enable a heat pump to produce the required hot water with a sufficient Coefficient of Performance (COP) a two-stage compressor is the most sensible technical solution currently available. This report shows how a turbo-compressor consisting of a single rotor with two centrifugal compressor wheels, running at variable speeds up to 240,000 rpm, can provide a unique solution with better predicted performance than existing solutions. This is possible by the use of bearings lubricated with gaseous refrigerant - excluding completely the need for oil in the system with its associated heat transfer, system, environmental and cost disadvantages. These bearings need radial clearances between 5 and 10 micrometers, leading to manufacturing tolerances in the order of magnitude of one micrometer. Various possible refrigerants are discussed with R134a being chosen for this study. Investigations performed by the company Asea Brown Boveri (ABB) are reported showing the possible design of the two small turbo-compressors resulting in wheels of less than 20 mm. The electric motor for this directly driven compressor together with the wheels and gas bearings will result in a complete rotor of less than 100 mm long - making it smaller, lighter and cheaper than existing compressors. The main conclusion is that the overall performance of this novel turbo-compressor when compared with the

  9. Investigation on steady and unsteady performance of a SCO2 centrifugal compressor with splitters

    Directory of Open Access Journals (Sweden)

    Guo Ding

    2017-01-01

    Full Text Available Supercritical carbon dioxide (SCO2 is widely concerned with its excellent physical properties. Its high density helps to achieve a compact mechanical structure, especially in all kinds of turbomachinery. In this paper, a SCO2 centrifugal compressor with splitter blades is displayed and numerically investigated. A thorough numerical analysis of the steady and unsteady performance of this SCO2 centrifugal compressor is performed in ANSYS-CFX with SST turbulence model. Streamlines, pressure and temperature under steady- and unsteady-state are compared and analyzed. Moreover, the trans-critical phenomenon at the leading edge of the rotor blade and the aerodynamic performance are covered. The results in this paper provide the foundation for the design and numerical investigation of SCO2 centrifugal compressors.

  10. Experimental and computational investigation of the NASA low-speed centrifugal compressor flow field

    Science.gov (United States)

    Hathaway, Michael D.; Chriss, Randall M.; Wood, Jerry R.; Strazisar, Anthony J.

    1993-01-01

    An experimental and computational investigation of the NASA Lewis Research Center's low-speed centrifugal compressor (LSCC) flow field was conducted using laser anemometry and Dawes' three-dimensional viscous code. The experimental configuration consisted of a backswept impeller followed by a vaneless diffuser. Measurements of the three-dimensional velocity field were acquired at several measurement planes through the compressor. The measurements describe both the throughflow and secondary velocity field along each measurement plane. In several cases the measurements provide details of the flow within the blade boundary layers. Insight into the complex flow physics within centrifugal compressors is provided by the computational fluid dynamics analysis (CFD), and assessment of the CFD predictions is provided by comparison with the measurements. Five-hole probe and hot-wire surveys at the inlet and exit to the impeller as well as surface flow visualization along the impeller blade surfaces provided independent confirmation of the laser measurement technique. The results clearly document the development of the throughflow velocity wake that is characteristic of unshrouded centrifugal compressors.

  11. Speed and surge control for a lower order centrifugal compressor model

    Directory of Open Access Journals (Sweden)

    Jan T. Gravdahl

    1998-01-01

    Full Text Available A model of a variable speed centrifugal compression system is presented. The model is based on the work of Greitzer (1976, but the compressor characteristic is developed by modelling the losses in the compressor. For surge control, a close coupled valve is employed. This valve is placed immediately downstream of the compressor, and the pressure drop over the valve is used as the control variable. This makes it possible to manipulate the shape of the equivalent compressor, consisting of compressor and valve. The speed of the compressor is controlled with a PI-controller. Semi-global exponential stability of the model with the proposed controllers is proven by the use of Lyapunovs theorem.

  12. Progress of High Efficiency Centrifugal Compressor Simulations Using TURBO

    Science.gov (United States)

    Kulkarni, Sameer; Beach, Timothy A.

    2017-01-01

    Three-dimensional, time-accurate, and phase-lagged computational fluid dynamics (CFD) simulations of the High Efficiency Centrifugal Compressor (HECC) stage were generated using the TURBO solver. Changes to the TURBO Parallel Version 4 source code were made in order to properly model the no-slip boundary condition along the spinning hub region for centrifugal impellers. A startup procedure was developed to generate a converged flow field in TURBO. This procedure initialized computations on a coarsened mesh generated by the Turbomachinery Gridding System (TGS) and relied on a method of systematically increasing wheel speed and backpressure. Baseline design-speed TURBO results generally overpredicted total pressure ratio, adiabatic efficiency, and the choking flow rate of the HECC stage as compared with the design-intent CFD results of Code Leo. Including diffuser fillet geometry in the TURBO computation resulted in a 0.6 percent reduction in the choking flow rate and led to a better match with design-intent CFD. Diffuser fillets reduced annulus cross-sectional area but also reduced corner separation, and thus blockage, in the diffuser passage. It was found that the TURBO computations are somewhat insensitive to inlet total pressure changing from the TURBO default inlet pressure of 14.7 pounds per square inch (101.35 kilopascals) down to 11.0 pounds per square inch (75.83 kilopascals), the inlet pressure of the component test. Off-design tip clearance was modeled in TURBO in two computations: one in which the blade tip geometry was trimmed by 12 mils (0.3048 millimeters), and another in which the hub flow path was moved to reflect a 12-mil axial shift in the impeller hub, creating a step at the hub. The one-dimensional results of these two computations indicate non-negligible differences between the two modeling approaches.

  13. Experimental hot-wire measurements in a centrifugal compressor with vaned diffuser

    International Nuclear Information System (INIS)

    Pinarbasi, Ali

    2008-01-01

    The purpose of this study was to improve the understanding of the flow physics in a centrifugal compressor with vaned diffuser. For this reason three component hot wire measurements in the vaneless space and vane region of a low speed centrifugal compressor are presented. A low speed compressor with a 19 bladed backswept impeller and diffuser with 16 wedge vanes were used. The measurements were made at three inter-vane positions and are presented as mean velocity, turbulent kinetic energy and flow angle distributions. The flow entering the diffuser closely resembles the classic jet-wake flow characteristic of centrifugal impeller discharges. A strong upstream influence of the diffuser vanes is observed which results in significant variations in flow quantities between the vane-to-vane locations. The circumferential variations due to the passage and blade wakes rapidly mix out in the vaneless space, although some variations are still discernible in the vaned region. The impeller blade wakes mix out rapidly within the vaneless space and more rapidly than in an equivalent vaneless diffuser. Although the flow is highly non uniform in velocity at the impeller exit, there is no evidence in the results of any separation from the diffuser vanes

  14. Devices and methods of operation thereof for providing stable flow for centrifugal compressors

    Science.gov (United States)

    Skoch, Gary J. (Inventor); Stevens, Mark A. (Inventor); Jett, Thomas A. (Inventor)

    2008-01-01

    Centrifugal compressor flow stabilizing devices and methods of operation thereof are disclosed that act upon the flow field discharging from the impeller of a centrifugal compressor and modify the flow field ahead of the diffuser vanes such that flow conditions contributing to rotating stall and surge are reduced or even eliminated. In some embodiments, shaped rods and methods of operation thereof are disclosed, whereas in other embodiments reverse-tangent air injection devices and methods are disclosed.

  15. Numerical Calculation of the Flow in a Centrifugal Compressor Volute

    International Nuclear Information System (INIS)

    Seong, Seon Mo; Kang, Shin Hyoung; Cho, Kyung Seok; Kim, Woo June

    2007-01-01

    Flows in the centrifugal compressor volute with circular cross section are numerically investigated. The computational domain contained inlet passage, impeller, radial and axial diffuser, and volute. The volute grid for the calculation utilized a multi-block arrangement to form a butterfly grid and flow calculations are performed using commercial CFD software, CFX-TASCflow. The centrifugal compressor of this study has the inlet passage like steps and axial diffuser after radial diffuser because of the shape of the motor cooling fins and installation constraints. Due to this feature the swirling flow pattern is different from the other investigations. The loss in through the inlet passage was considerable and the flow inside volute is very complex and three dimensional with strong vortex and recirculation through volute tongue

  16. Enlarging the operation range of a centrifugal compressor by cutting vanes based on CFD

    International Nuclear Information System (INIS)

    Mo, J T; Pan, X H; Gu, C H; Zheng, S Y

    2013-01-01

    Many centrifugal compressors are liable to insufficient operation range. The purpose of this paper is to enlarge the operation range of a centrifugal compressor used in turbocharger by cutting vanes. Some numerical works have been done based on CFD. The comparison of the calculated and measured results shows good agreement. The overall performance characteristics of the centrifugal compressor with different cutted vanes are observed and analyzed. The performance characteristic curves show that cutting vanes can increase the operation range by more than 50% with the loss of the highest efficiency limited in 1%. The flow fields are also shown in this paper and related explanations about the change of the performance characteristics curves are given. Shock wave is also detected in the simulation, and some related characteristics are summed up

  17. Numerical analysis of flow in a centrifugal compressor with circumferential grooves: influence of groove location and number on flow instability

    Science.gov (United States)

    Chen, X.; Qin, G.; Ai, Z.; Ji, Y.

    2017-08-01

    As an effective and economic method for flow range enhancement, circumferential groove casing treatment (CGCT) is widely used to increase the stall margin of compressors. Different from traditional grooved casing treatments, in which the grooves are always located over the rotor in both axial and radial compressors, one or several circumferential grooves are located along the shroud side of the diffuser passage in this paper. Numerical investigations were conducted to predict the performance of a low flow rate centrifugal compressor with CGCT in diffuser. Computational fluid dynamics (CFD) analysis is performed under stage environment in order to find the optimum location of the circumferential casing groove in consideration of stall margin enhancement and efficiency gain at design point, and the impact of groove number to the effect of this grooved casing treatment configuration in enhancing the stall margin of the compressor stage is studied. The results indicate that the centrifugal compressor with circumferential groove in vaned diffuser can obtain obvious improvement in the stall margin with sacrificing design efficiency a little. Efforts were made to study blade level flow mechanisms to determine how the CGCT impacts the compressor’s stall margin (SM) and performance. The flow structures in the passage, the tip gap, and the grooves as well as their mutual interactions were plotted and analysed.

  18. Centrifugal Compressor Unit-based Heat Energy Recovery at Compressor Stations

    Directory of Open Access Journals (Sweden)

    V. S. Shadrin

    2016-01-01

    Full Text Available About 95% of the electricity consumed by air compressor stations around the world, is transformed into thermal energy, which is making its considerable contribution to global warming. The present article dwells on the re-use (recovery of energy expended for air compression.The article presents the energy analysis of the process of compressing air from the point of view of compressor drive energy conversion into heat energy. The temperature level of excess heat energy has been estimated in terms of a potential to find the ways of recovery of generated heat. It is shown that the temperature level formed by thermal energy depends on the degree of air compression and the number of stages of the compressor.Analysis of technical characteristics of modern equipment from leading manufacturers, as well as projects of the latest air compressor stations have shown that there are two directions for the recovery of heat energy arising from the air compression: Resolving technological problems of compressor units. The use of the excess heat generation to meet the technology objectives of the enterprise. This article examines the schematic diagrams of compressor units to implement the idea of heat recovery compression to solve technological problems: Heating of the air in the suction line during operation of the compressor station in winter conditions. Using compression heat to regenerate the adsorbent in the dryer of compressed air.The article gives an equity assessment of considered solutions in the total amount of heat energy of compressor station. Presented in the present work, the analysis aims to outline the main vectors of technological solutions that reduce negative impacts of heat generation of compressor stations on the environment and creating the potential for reuse of energy, i.e. its recovery.

  19. Centrifugal compressor efficiency improvement and its environmental impact in waste water treatment

    International Nuclear Information System (INIS)

    Viholainen, J.; Grönman, K.; Jaatinen-Värri, A.; Grönman, A.; Ukkonen, P.; Luoranen, M.

    2015-01-01

    Highlights: • Energy performance and environmental impact of the compressor operation was studied. • Diffusers can offer significant energy savings in aeration compressor tasks. • Diffusers used in compressors reduce the environmental impact of the machine use. • The influence of additional material and diffuser manufacturing is insignificant. - Abstract: Energy costs typically dominate the life-cycle costs of centrifugal compressors used in various industrial and municipal processes, making the compressor an attractive target for energy efficiency improvements. This study considers the achievable energy savings of using three different diffuser types in a centrifugal compressor supporting a typical end-use process in a waste water treatment plant. The effect of the energy efficiency improvements on the annual energy use and the environmental impacts are demonstrated with energy calculations and life-cycle assessment considering the selected compressor task in the waste water aeration. Besides the achievable energy saving benefits in the wastewater aeration process, the presented study shows the influence of the additional material needed in the diffuser manufacturing on the total greenhouse gas emissions of the compressor life-cycle. According to the calculations and assessment results, the studied diffuser types have a significant effect on the compressor energy use and environmental impacts when the compressor is operated in the aeration task. The achievable annual energy savings in this case were 2.5–4.9% in comparison with the baseline scenario. Also, the influence of the additional material and energy use for manufacturing the diffuser are insignificant compared with the avoided greenhouse gas reduction potential

  20. A cryogenic axial-centrifugal compressor for superfluid helium refrigeration

    CERN Document Server

    Decker, L; Schustr, P; Vins, M; Brunovsky, I; Lebrun, P; Tavian, L

    1997-01-01

    CERN's new project, the Large Hadron Collider (LHC), will use superfluid helium as coolant for its high-field superconducting magnets and therefore require large capacity refrigeration at 1.8 K. This may only be achieved by subatmospheric compression of gaseous helium at cryogenic temperature. To stimulate development of this technology, CERN has procured from industry prototype Cold Compressor Units (CCU). This unit is based on a cryogenic axial-centrifugal compressor, running on ceramic ball bearings and driven by a variable-frequency electrical motor operating under low-pressure helium at ambient temperature. The machine has been commissioned and is now in operation. After describing basic constructional features of the compressor, we report on measured performance.

  1. Study Improving Performance of Centrifugal Compressor In Paiton Coal Fired Power Plant Unit 1 And 2

    Science.gov (United States)

    Kusuma, Yuriadi; Permana, Dadang S.

    2018-03-01

    The compressed air system becomes part of a very important utility system in a Plant, including the Steam Power Plant. In PLN’S coal fired power plant, Paiton units 1 and 2, there are four Centrifugal air compressor types, which produce compressed air as much as 5.652 cfm and with electric power capacity of 1200 kW. Electricity consumption to operate centrifugal compressor is 7.104.117 kWh per year. This study aims to measure the performance of Centrifugal Compressors operating in Paiton’s coal fired power plant units 1 and 2. Performance Compressor is expressed by Specific Power Consumption (SPC) in kW/100 cfm. For this purpose, we measure the compressed air flow rate generated by each compressor and the power consumed by each compressor. The result is as follows Air Compressor SAC 2B : 15.1 kW/100 cfm, Air Compressor SAC 1B : 15.31 kW/100 cfm,Air Compressor SAC 1A : 16.3 kW/100 cfm and air Compressor SAC 2C : 18.19 kW/100 cfm. From the measurement result, air compressor SAC 2B has the best performance that is 15.1 kW / 100 cfm. In this study we analyze efforts to improve the performance of other compressors to at least match the performance of the SAC 2B air compressor. By increasing the Specific Power Consumption from others Compressor, it will get energy saving up to 284,165 kWh per year.

  2. Numerical simulation investigation on centrifugal compressor performance of turbocharger

    International Nuclear Information System (INIS)

    Li, Jie; Yin, Yuting; Li, Shuqi; Zhang, Jizhong

    2013-01-01

    In this paper, the mathematical model of the flow filed in centrifugal compressor of turbocharger was studied. Based on the theory of computational fluid dynamics (CFD), performance curves and parameter distributions of the compressor were obtained from the 3-D numerical simulation by using CFX. Meanwhile, the influences of grid number and distribution on compressor performance were investigated, and numerical calculation method was analyzed and validated, through combining with test data. The results obtained show the increase of the grid number has little influence on compressor performance while the grid number of single-passage is above 300,000. The results also show that the numerical calculation mass flow rate of compressor choke situation has a good consistent with test results, and the maximum difference of the diffuser exit pressure between simulation and experiment decrease to 3.5% with the assumption of 6 kPa additional total pressure loss at compressor inlet. The numerical simulation method in this paper can be used to predict compressor performance, and the difference of total pressure ratio between calculation and test is less than 7%, and the total-to-total efficiency also have a good consistent with test.

  3. Numerical simulation investigation on centrifugal compressor performance of turbocharger

    Energy Technology Data Exchange (ETDEWEB)

    Li, Jie [China Iron and Steel Research Institute Group, Beijing (China); Yin, Yuting [China North Engine Research Institute, Datong (China); Li, Shuqi; Zhang, Jizhong [Science and Technology Diesel Engine Turbocharging Laboratory, Datong (China)

    2013-06-15

    In this paper, the mathematical model of the flow filed in centrifugal compressor of turbocharger was studied. Based on the theory of computational fluid dynamics (CFD), performance curves and parameter distributions of the compressor were obtained from the 3-D numerical simulation by using CFX. Meanwhile, the influences of grid number and distribution on compressor performance were investigated, and numerical calculation method was analyzed and validated, through combining with test data. The results obtained show the increase of the grid number has little influence on compressor performance while the grid number of single-passage is above 300,000. The results also show that the numerical calculation mass flow rate of compressor choke situation has a good consistent with test results, and the maximum difference of the diffuser exit pressure between simulation and experiment decrease to 3.5% with the assumption of 6 kPa additional total pressure loss at compressor inlet. The numerical simulation method in this paper can be used to predict compressor performance, and the difference of total pressure ratio between calculation and test is less than 7%, and the total-to-total efficiency also have a good consistent with test.

  4. Experimental Investigation on Centrifugal Compressor Blade Crack Classification Using the Squared Envelope Spectrum

    Directory of Open Access Journals (Sweden)

    Xuefeng Zhang

    2013-09-01

    Full Text Available Centrifugal compressors are a key piece of equipment for modern production. Among the components of the centrifugal compressor, the impeller is a pivotal part as it is used to transform kinetic energy into pressure energy. Blade crack condition monitoring and classification has been broadly investigated in the industrial and academic area. In this research, a pressure pulsation (PP sensor arranged in close vicinity to the crack area and the corresponding casing vibration signals are used to monitor blade crack information. As these signals cannot directly demonstrate the blade crack, the method employed in this research is based on the extraction of weak signal characteristics that are induced by blade cracking. A method for blade crack classification based on the signals monitored by using a squared envelope spectrum (SES is presented. Experimental investigations on blade crack classification are carried out to verify the effectiveness of this method. The results show that it is an effective tool for blade crack classification in centrifugal compressors.

  5. Experimental investigation on centrifugal compressor blade crack classification using the squared envelope spectrum.

    Science.gov (United States)

    Li, Hongkun; Zhang, Xuefeng; Xu, Fujian

    2013-09-18

    Centrifugal compressors are a key piece of equipment for modern production. Among the components of the centrifugal compressor, the impeller is a pivotal part as it is used to transform kinetic energy into pressure energy. Blade crack condition monitoring and classification has been broadly investigated in the industrial and academic area. In this research, a pressure pulsation (PP) sensor arranged in close vicinity to the crack area and the corresponding casing vibration signals are used to monitor blade crack information. As these signals cannot directly demonstrate the blade crack, the method employed in this research is based on the extraction of weak signal characteristics that are induced by blade cracking. A method for blade crack classification based on the signals monitored by using a squared envelope spectrum (SES) is presented. Experimental investigations on blade crack classification are carried out to verify the effectiveness of this method. The results show that it is an effective tool for blade crack classification in centrifugal compressors.

  6. Aerodynamic reconfiguration and multicriterial optimization of centrifugal compressors – a case study

    Directory of Open Access Journals (Sweden)

    Valeriu DRAGAN

    2014-12-01

    Full Text Available This paper continues the recent research of the author, with application to 3D computational fluid dynamics multicriterial optimization of turbomachinery parts. Computational Fluid Dynamics has been an ubicuous tool for compressor design for decades, helping the designers to test the aerodynamic parameters of their machines with great accuracy. Due to advances of multigrid methods and the improved robustness of structured solvers, CFD can nowadays be part of an optimization loop with artificial neural networks or evolutive algorithms. This paper presents a case study of an air centrifugal compressor rotor optimized using Numeca's Design 3D CFD suite. The turbulence model used for the database generation and the optimization stage is Spalart Allmaras. Results indicate a fairly quick convergence time per individual as well as a good convergence of the artificial neural network optimizer.

  7. Design of small centrifugal compressor test model for a supercritical CO2 compressor in the fast reactor power plant

    International Nuclear Information System (INIS)

    Muto, Y.; Ishizuka, T.; Aritomi, M.

    2008-01-01

    In order to clarify the CO 2 compressor performance in the vicinity of critical point, a research project has been started in Tokyo Institute of Technology based on Japanese government fund. This paper describes how fundamental parameters were selected and sizing of a small and high speed impeller of the test centrifugal compressor. The concept of canned type compressor structures provided with high speed electric motor and preliminary aerodynamic performance prediction are also given. (authors)

  8. Structure design and simulation research of active magnetic bearing for helium centrifugal cold compressor

    Science.gov (United States)

    Y Zhang, S.; Pan, W.; Wei, C. B.; Wu, J. H.

    2017-12-01

    Helium centrifugal cold compressors are utilized to pump gaseous helium from saturated liquid helium tank to obtain super-fluid helium in cryogenic refrigeration system, which is now being developed at TIPC, CAS. Active magnetic bearing (AMB) is replacing traditional oil-fed bearing as the optimal supporting assembly for cold compressor because of its many advantages: free of contact, high rotation speed, no lubrication and so on. In this paper, five degrees of freedom for AMB are developed for the helium centrifugal cold compressor application. The structure parameters of the axial and radial magnetic bearings as well as hardware and software of the electronic control system is discussed in detail. Based on modal analysis and critical speeds calculation, a control strategy combining PID arithmetic with other phase compensators is proposed. Simulation results demonstrate that the control method not only stables AMB system but also guarantees good performance of closed-loop behaviour. The prior research work offers important base and experience for test and application of AMB experimental platform for system centrifugal cold compressor.

  9. Combined cold compressor/ejector helium refrigerator cycle

    International Nuclear Information System (INIS)

    Schlafke, A.P.; Brown, D.P.; Wu, K.C.

    1984-01-01

    This chapter demonstrates how the use of a cold compressor in series with an ejector is an effective way to produce the desired low pressure in a helium refrigeration system. The cold compressor is tentatively located at the low pressure side below the J-T heat exchanger. The ejector is the first stage and the cold compressor is the second stage of the two-stage pumping system. A centrifugal, oil-bearing type compressor was installed on the R and D refrigerator at the Brookhaven National Laboratory. It is determined that the combined cold compressor and ejector system produces a lower temperature on the same load or more cooling at the same temperature compared with a system which uses an ejector alone. Results of the test showed a gain of 20%

  10. Performance improvement of centrifugal compressor stage with pinched geometry or vaned diffuser

    Energy Technology Data Exchange (ETDEWEB)

    Jaatinen, A.

    2009-07-01

    Centrifugal compressors are widely used for example in refrigeration processes, the oil and gas industry, superchargers, and waste water treatment. In this work, five different vaneless diffusers and six different vaned diffusers are investigated numerically. The vaneless diffusers vary only by their diffuser width, so that four of the geometries have pinch implemented to them. Pinch means a decrease in the diffuser width. Four of the vaned diffusers have the same vane turning angle and a different number of vanes, and two have different vane turning angles. The flow solver used to solve the flow fields is Finfo, which is a Navier-Stokes solver. All the cases are modeled Chien's k-epsilon turbulence model. All five vaneless diffusers and three vaned diffusers are investigated also experimentally. For each construction, the compressor operating map is measured according to relevant standards. In addition to this, the flow fields before and after the diffuser are measured with static and total pressure, flow angle and total temperature measurements k-omega SST turbulence model. The simulation results indicate that it is possible to improve the efficiency with the pinch, and according to the numerical results, the two best geometries are the ones with most pinch at the shroud. These geometries have approximately 4 percentage points higher effciency than the unpinched vaneless diffusers. The hub pinch does not seem to have any major benefits. In general, the pinches make the flow fields before and after the diffuser more uniform. The pinch also seems to improve the impeller effciency. This is down to two reasons. The major reason is that the pinch decreases the size of slow flow and possible backflow region located near the shroud after the impeller. Secondly, the pinches decrease the flow velocity in the tip clearance, leading to a smaller tip leakage flow and therefore slightly better impeller efficiency. Also some of the vaned diffusers improve the efficiency

  11. Control of Surge in Centrifugal Compressors by Active Magnetic Bearings Theory and Implementation

    CERN Document Server

    Yoon, Se Young; Allaire, Paul E

    2013-01-01

    Control of Surge in Centrifugal Compressors by Active Magnetic Bearings sets out the fundamentals of integrating the active magnetic bearing (AMB) rotor suspension technology in compressor systems, and describes how this relatively new bearing technology can be employed in the active control of compressor surge. The authors provide a self-contained and comprehensive review of rotordynamics and the fundamentals of the AMB technology. The active stabilization of compressor surge employing AMBs in a machine is fully explored, from the modeling of the instability and the design of feedback controllers, to the implementation and experimental testing of the control algorithms in a specially-constructed, industrial-size centrifugal compression system. The results of these tests demonstrate the great potential of the new surge control method developed in this text. This book will be useful for engineers in industries that involve turbocompressors and magnetic bearings, as well as for researchers and graduate students...

  12. Effect on Vehicle Turbocharger Exhaust Gas Energy Utilization for the Performance of Centrifugal Compressors under Plateau Conditions

    Directory of Open Access Journals (Sweden)

    Hong Zhang

    2017-12-01

    Full Text Available This paper is focused on the performance of centrifugal compressors for vehicle turbochargers operating at high altitude. The reasons for turbocharged diesel engine power loss increases and bad economy performance caused by exhaust gas energy utilization are investigated. The atmosphere’s impact on the turbocharger centrifugal compressor’s energy distribution characteristics under the plateau is discussed. The key parameters that affect compressor characteristics are concluded in a theoretical method. A simulation calculation model is established to accurately predict compressor performance at high altitude. By comparing the experimental results, the calculation results are validated. The details of the internal flow fields analysis, including critical parameters of a compressor operating at high altitude, are analyzed. The results show that with the increase of altitude from 0 m to 4500 m, the peak efficiency of the compressor is reduced by 2.4%, while the peak pressure ratio is increased by 7%. The main influence characters of the plateau environment on the turbocharger centrifugal compressor performance, such as blade loads, exergy utilization and entropy distribution are concluded. The key factors for compressor performance and compressor energy flow control design method operated at high altitude are obtained.

  13. The method of the gas-dynamic centrifugal compressor stage characteristics recalculation for variable rotor rotational speeds and the rotation angle of inlet guide vanes blades if the kinematic and dynamic similitude conditions are not met

    Science.gov (United States)

    Vanyashov, A. D.; Karabanova, V. V.

    2017-08-01

    A mathematical description of the method for obtaining gas-dynamic characteristics of a centrifugal compressor stage is proposed, taking into account the control action by varying the rotor speed and the angle of rotation of the guide vanes relative to the "basic" characteristic, if the kinematic and dynamic similitude conditions are not met. The formulas of the correction terms for the non-dimensional coefficients of specific work, consumption and efficiency are obtained. A comparative analysis of the calculated gas-dynamic characteristics of a high-pressure centrifugal stage with experimental data is performed.

  14. Approach to novel design of CO2 based centrifugal compressor

    Directory of Open Access Journals (Sweden)

    Kura Tomasz

    2016-01-01

    Full Text Available Even though turbomachinery design issues have been investigated almost since the beginning of engineering, its optimization process is still important. With the development of refrigeration devices and ORC based distributed generation facilities, a need for efficient and low-energy compressors and turbines became even more demanding. Such machines working with typical fluid, like air, are well described, but there is a room regarding the fluids like CO2, vapour of organic fluids, etc. The main objective of present studies is to propose a numerical model of the centrifugal compressor, with CO2 as the working fluid. Such unit may be a part of refrigeration cycle. Commonly, the scroll or piston compressors are used in such cases, however some discussed disadvantages show that the novel designs should be looked for. Properly designed centrifugal compressors can have higher efficiency than the presently used. Three dimensional analyses of proposed geometries were conducted – using a model including heat, mass and momentum conservation laws as well as ideal gas law. Verification of the proposed mesh and results was performed in the basis of values obtained using theoretical and empirical equations. With about 700 000 control volumes in the validated model, error of the results was no higher than 5%, with only about 1% in regards to the thermal parameters. Two design proposals were analysed, with performance maps as the main comparison factor. Apart from performance characteristics, the pressure and velocity fields were presented, showing the process of flow structure optimization. The main goal was to reduce negative effects of pressure and velocity gradients on the performance. Proposed precursory design might be a good starting point for further development of compressors. The results of numerical analysis were promising and shows the possibility of proposed design usage in practical applications, however to obtain deep understanding of the

  15. Centrifugal compressor tip clearance and impeller flow

    Energy Technology Data Exchange (ETDEWEB)

    Jaatinen-Varri, Ahti; Tiainen, Jonna; Turunen-Saaresti, Teemu; Gronman, Aki; Ameli, Alireza; Backman, Jari [Laboratory of Fluid Dynamics, LUT School of Energy Systems, Lappeenranta University of Technology, Lappeenranta (Finland); Engeda, Abraham [Turbomachinery Laboratory, Dept. of Mechanical Engineering, Michigan State University, East Lansing (United States)

    2016-11-15

    Compressors consume a considerable portion of the electricity used in the industrial sector. Hence, improvements in compressor efficiency lead to energy savings and reduce environmental impacts. The efficiency of an unshrouded centrifugal compressor suffers from leakage flow over the blade tips. The effect of tip leakage flow on the passage flow differs between the full and splitter blade passages. In this study, the differences in the flow fields between the full and splitter blade passages were studied numerically in detail. An industrial high-speed compressor with a design pressure ratio of 1.78 was modelled. Numerical studies were conducted with six different tip clearances and three different diffuser widths. The results show that increasing tip clearance considerably increases the reversed flow into the impeller with an unpinched diffuser. The reversed flow then partly mixes into the flow in the same blade passage it entered the impeller and the rest migrates over the blade, mixing with the tip clearance flow. Furthermore, as the reversed and clearance flow mix into the wake, the wake is weakened. As pinch reduces both the reversed flow and clearance flow, the passage wakes are stronger with pinches. However, the pinch is beneficial as the losses at the impeller outlet decrease.

  16. Centrifugal compressor tip clearance and impeller flow

    International Nuclear Information System (INIS)

    Jaatinen-Varri, Ahti; Tiainen, Jonna; Turunen-Saaresti, Teemu; Gronman, Aki; Ameli, Alireza; Backman, Jari; Engeda, Abraham

    2016-01-01

    Compressors consume a considerable portion of the electricity used in the industrial sector. Hence, improvements in compressor efficiency lead to energy savings and reduce environmental impacts. The efficiency of an unshrouded centrifugal compressor suffers from leakage flow over the blade tips. The effect of tip leakage flow on the passage flow differs between the full and splitter blade passages. In this study, the differences in the flow fields between the full and splitter blade passages were studied numerically in detail. An industrial high-speed compressor with a design pressure ratio of 1.78 was modelled. Numerical studies were conducted with six different tip clearances and three different diffuser widths. The results show that increasing tip clearance considerably increases the reversed flow into the impeller with an unpinched diffuser. The reversed flow then partly mixes into the flow in the same blade passage it entered the impeller and the rest migrates over the blade, mixing with the tip clearance flow. Furthermore, as the reversed and clearance flow mix into the wake, the wake is weakened. As pinch reduces both the reversed flow and clearance flow, the passage wakes are stronger with pinches. However, the pinch is beneficial as the losses at the impeller outlet decrease

  17. The analysis of the flow with water injection in a centrifugal compressor stage using CFD simulation

    Science.gov (United States)

    Michal, Tomášek; Richard, Matas; Tomáš, Syka

    2017-09-01

    This text deals with the principle of direct cooling of the pressure gas in a centrifugal compressor based on evaporation of the additional fluid phase in a control domain. A decrease of the gas temperature is reached by taking the heat, which is required for evaporation of the fluid phase. The influence of additional fluid phase on the parameters of the multiphase flow is compared with the ideal gas simulation in the defined domain and with the same boundary conditions.

  18. An experimental description of the flow in a centrifugal compressor from alternate stall to surge

    Science.gov (United States)

    Moënne-Loccoz, V.; Trébinjac, I.; Benichou, E.; Goguey, S.; Paoletti, B.; Laucher, P.

    2017-08-01

    The present paper gives the experimental results obtained in a centrifugal compressor stage designed and built by SAFRAN Helicopter Engines. The compressor is composed of inlet guide vanes, a backswept splittered unshrouded impeller, a splittered vaned radial diffuser and axial outlet guide vanes. Previous numerical simulations revealed a particular S-shape pressure rise characteristic at partial rotation speed and predicted an alternate flow pattern in the vaned radial diffuser at low mass flow rate. This alternate flow pattern involves two adjacent vane passages. One passage exhibits very low momentum and a low pressure recovery, whereas the adjacent passage has very high momentum in the passage inlet and diffuses efficiently. Experimental measurements confirm the S-shape of the pressure rise characteristic even if the stability limit experimentally occurs at higher mass flow than numerically predicted. At low mass flow the alternate stall pattern is confirmed thanks to the data obtained by high-frequency pressure sensors. As the compressor is throttled the path to instability has been registered and a first scenario of the surge inception is given. The compressor first experiences a steady alternate stall in the diffuser. As the mass flow decreases, the alternate stall amplifies and triggers the mild surge in the vaned diffuser. An unsteady behavior results from the interaction of the alternate stall and the mild surge. Finally, when the pressure gradient becomes too strong, the alternate stall blows away and the compressor enters into deep surge.

  19. AIChe equipment testing procedure centrifugal compressors : a guide to performance evaluation and site testing

    CERN Document Server

    AIChE

    2013-01-01

    With its engineer-tested procedures and thorough explanations, Centrifugal Compressors is an essential text for anyone engaged in implementing new technology in equipment design, identifying process problems, and optimizing equipment performance.  This condensed book presents a step by step approach to preparing for, planning, executing, and analyzing tests of centrifugal compressors, with an emphasis on methods that can be conducted on-site and with an acknowledgement of the strengths and limitations of these methods. The book opens with an extensive and detailed section offering definitions

  20. Numerical study on the three-dimensional scroll volute flow of centrifugal compressor

    International Nuclear Information System (INIS)

    Bae, Hwang; Chang, Keun Shik; Yoon, Ju Sig; Park, Ki Cheol

    2005-01-01

    Three dimensional turbulent flow in the scroll volute of centrifugal compressor has been numerically investigated in this paper by solving the Navier-Stokes equations and k -ε equation model. The computational grid for the flow field of the scroll volute has been constructed based on the multi-block grid, which is good to avoid the central grid singularity as well as to make grid stretching toward the volute wall. Numerical result has been obtained for the three-dimensional flow of scroll volute. The straight conical volute flow is also solved and compared with the scroll volute data. This comparison contributed to comprehend the effect of scroll in the three-dimensional volute flow of a centrifugal compressor

  1. Numerical investigation of variable inlet guide vanes with trailing-edge dual slots to decrease the aerodynamic load on centrifugal compressor impeller

    Directory of Open Access Journals (Sweden)

    Jianchi Xin

    2016-03-01

    Full Text Available In engineering practice, most centrifugal compressors use variable inlet guide vanes which can provide pre-whirl and control volume flow rates. As the impeller of a centrifugal compressor passes through the wakes created from the guide vanes, the aerodynamic parameters change significantly. The concept of adding dual slots at the trailing-edge of the guide vanes is proposed for reducing the aerodynamic load on the compressor impeller blades. In this article, the steady and unsteady performances of the new guide vanes are analysed under two compressor operating conditions (winter and design conditions. The results show that the average amplitude of the impeller passing frequency at the leading edge has a 13% decrease under the winter condition, especially at the middle and root parts. Moreover, the dual slots structure has no effect on the overall compressor performance.

  2. Analysis of performance for centrifugal steam compressor

    Energy Technology Data Exchange (ETDEWEB)

    Kang, Seung Hwan; Ryu, Chang Kook; Ko, Han Seo [Sungkyunkwan University, Suwon (Korea, Republic of)

    2016-12-15

    In this study, mean streamline and Computational fluid dynamics (CFD) analyses were performed to investigate the performance of a small centrifugal steam compressor using a latent heat recovery technology. The results from both analysis methods showed good agreement. The compression ratio and efficiency of steam were found to be related with those of air by comparing the compression performances of both gases. Thus, the compression performance of steam could be predicted by the compression performance of air using the developed dimensionless parameters.

  3. Analysis of performance for centrifugal steam compressor

    International Nuclear Information System (INIS)

    Kang, Seung Hwan; Ryu, Chang Kook; Ko, Han Seo

    2016-01-01

    In this study, mean streamline and Computational fluid dynamics (CFD) analyses were performed to investigate the performance of a small centrifugal steam compressor using a latent heat recovery technology. The results from both analysis methods showed good agreement. The compression ratio and efficiency of steam were found to be related with those of air by comparing the compression performances of both gases. Thus, the compression performance of steam could be predicted by the compression performance of air using the developed dimensionless parameters

  4. DESIGN PARAMETERS OF CENTRIFUGAL COMPRESSOR INDUCER

    Directory of Open Access Journals (Sweden)

    Saim KOÇAK

    1998-03-01

    Full Text Available Design characteristics of centrifugal compressor impellers working with compressible fluids are analyzed, and the design parameters of inducer are defined. The effects of incidence, deviation and deflection angles, relative eddy, rotating stall and Mach number are investigated. The relation between minimum relative Mach number of inducer and flow angle is investigated and it is observed that the minimum Mach number occurs for flow angle values between -680 and -520 . In the design, the effect of a 100 difference in flow angle is found to be less than 1 % on minimum relative Mach number.

  5. The analysis on centrifugal compressor rotating stall

    International Nuclear Information System (INIS)

    Kim, Ji Hwan; Kim, Kwang Ho; Shin, You Hwan

    2003-01-01

    In the present study, the performance characteristics and the number of stall cell during rotating stall of a centrifugal air compressor were experimentally investigated. Rotating stall in the vaneless diffuser were investigated by measuring unsteady pressure fluctuations at several different diffuser radius using a high frequency pressure transducer. The number of stall cell and their rotational speeds are distinctive features of the rotating stall phenomenon. The present study is mainly forced on the analysis for the stall cell number and its propagation speed unstable operating region of the compressor. The interpretation method of visualization is based on the pressure distribution in the circumference pressure fields while plotting the pressure and its harmonics variations in time in polar coordinates. To obtain the visualize the existence rotating stall, auto-correlation function and the frequency spectra of the pressure fluctuations were measured at r/r2=1.52. When the flow coefficient is lower than 0.150, the static pressure at impeller inlet is higher than that at inlet duct of the compressor. And the flow coefficient is lower than 0.086, several stall cell groups of discrete frequencies are observed

  6. Dynamic Model of Centrifugal Compressor for Prediction of Surge Evolution and Performance Variations

    International Nuclear Information System (INIS)

    Jung, Mooncheong; Han, Jaeyoung; Yu, Sangseok

    2016-01-01

    When a control algorithm is developed to protect automotive compressor surges, the simulation model typically selects an empirically determined look-up table. However, it is difficult for a control oriented empirical model to show surge characteristics of the super charger. In this study, a dynamic supercharger model is developed to predict the performance of a centrifugal compressor under dynamic load follow-up. The model is developed using Simulink® environment, and is composed of a compressor, throttle body, valves, and chamber. Greitzer’s compressor model is used, and the geometric parameters are achieved by the actual supercharger. The simulation model is validated with experimental data. It is shown that compressor surge is effectively predicted by this dynamic compressor model under various operating conditions.

  7. Dynamic Model of Centrifugal Compressor for Prediction of Surge Evolution and Performance Variations

    Energy Technology Data Exchange (ETDEWEB)

    Jung, Mooncheong; Han, Jaeyoung; Yu, Sangseok [Chungnam National Univ., Daejeon (Korea, Republic of)

    2016-05-15

    When a control algorithm is developed to protect automotive compressor surges, the simulation model typically selects an empirically determined look-up table. However, it is difficult for a control oriented empirical model to show surge characteristics of the super charger. In this study, a dynamic supercharger model is developed to predict the performance of a centrifugal compressor under dynamic load follow-up. The model is developed using Simulink® environment, and is composed of a compressor, throttle body, valves, and chamber. Greitzer’s compressor model is used, and the geometric parameters are achieved by the actual supercharger. The simulation model is validated with experimental data. It is shown that compressor surge is effectively predicted by this dynamic compressor model under various operating conditions.

  8. Numerical and experimental modelling of the centrifugal compressor stage - setting the model of impellers with 2D blades

    Science.gov (United States)

    Matas, Richard; Syka, Tomáš; Luňáček, Ondřej

    The article deals with a description of results from research and development of a radial compressor stage. The experimental compressor and used numerical models are briefly described. In the first part, the comparisons of characteristics obtained experimentally and by numerical simulations for stage with vaneless diffuser are described. In the second part, the results for stage with vanned diffuser are presented. The results are relevant for next studies in research and development process.

  9. Calculation characteristics of centrifugal compressor operates on a mixture of gases

    Science.gov (United States)

    Novitskiy, B. B.; Arbekov, A. N.

    2016-10-01

    The creation of Closed Brayton Cycle (CBC) unit is impossible without developing the basic knots. This work is devoted to determining the characteristics of a centrifugal compressor when operating at various working bodies with the help of experimental and numerical studies.

  10. Opposed piston linear compressor driven two-stage Stirling Cryocooler for cooling of IR sensors in space application

    Science.gov (United States)

    Bhojwani, Virendra; Inamdar, Asif; Lele, Mandar; Tendolkar, Mandar; Atrey, Milind; Bapat, Shridhar; Narayankhedkar, Kisan

    2017-04-01

    A two-stage Stirling Cryocooler has been developed and tested for cooling IR sensors in space application. The concept uses an opposed piston linear compressor to drive the two-stage Stirling expander. The configuration used a moving coil linear motor for the compressor as well as for the expander unit. Electrical phase difference of 80 degrees was maintained between the voltage waveforms supplied to the compressor motor and expander motor. The piston and displacer surface were coated with Rulon an anti-friction material to ensure oil less operation of the unit. The present article discusses analysis results, features of the cryocooler and experimental tests conducted on the developed unit. The two-stages of Cryo-cylinder and the expander units were manufactured from a single piece to ensure precise alignment between the two-stages. Flexure bearings were used to suspend the piston and displacer about its mean position. The objective of the work was to develop a two-stage Stirling cryocooler with 2 W at 120 K and 0.5 W at 60 K cooling capacity for the two-stages and input power of less than 120 W. The Cryocooler achieved a minimum temperature of 40.7 K at stage 2.

  11. Optimization Design of IGV Profile in Centrifugal Compressor

    Directory of Open Access Journals (Sweden)

    Qi Sun

    2017-01-01

    Full Text Available Variable inlet guide vane (IGV is used to control the mass flow and generate prewhirl in centrifugal compressors. The efficient operation of IGV is limited to the range of aerodynamic characteristics of their vane profiles. In order to find out the best vane profile for IGV regulation, the modern optimization method was adopted to optimize the inlet guide vane profile. The main methodology idea was to use artificial neural network for continuous fitness evaluation and use genetic algorithm for global optimization. After optimization, the regulating performance of IGV has improved significantly, the prewhirl ability has been enhanced greatly, and the pressure loss has been reduced. The mass flow and power of compressor reduced by using the optimized guide vane at large setting angles, and the efficiency increased significantly; the flow field distribution has been improved obviously, since the nonuniform distribution of flow and flow separation phenomenon greatly weakened or even completely disappeared. The achievement of this research can effectively improve the regulation ability of IGV and the performance of compressor.

  12. Numerical simulation of radial compressor stage

    Science.gov (United States)

    Syka, T.; Luňáček, O.

    2013-04-01

    Article describes numerical simulations of air flow in radial compressor stage in NUMECA CFD software. In simulations geometry variants with and without seals are used. During tasks evaluating was observed seals influence on flow field and performance parameters of compressor stage. Also is described CFDresults comparison with results from design software based on experimental measurements and monitoring of influence of seals construction on compressor stage efficiency.

  13. Numerical simulation of radial compressor stage

    OpenAIRE

    Luňáček O.; Syka T.

    2013-01-01

    Article describes numerical simulations of air flow in radial compressor stage in NUMECA CFD software. In simulations geometry variants with and without seals are used. During tasks evaluating was observed seals influence on flow field and performance parameters of compressor stage. Also is described CFDresults comparison with results from design software based on experimental measurements and monitoring of influence of seals construction on compressor stage efficiency.

  14. Comparison of Cooling Different Parts in a High Pressure Ratio Centrifugal Compressor

    Directory of Open Access Journals (Sweden)

    S. Mostafa Moosania

    2016-12-01

    Full Text Available Cooling in a centrifugal compressor can improve the performance and reduce the impeller temperature. In a centrifugal compressor, external walls can be cool down, which is known as the shell cooling. This method avoids undesirable effects induced by other cooling methods. Cooling can be applied on different external walls, such as the shroud, diffuser or the back plate. This paper focuses on seeking the most effective cooling place to increase the performance and reduce the impeller temperature. It is found that shroud cooling improves the compressor performance the most. Shroud cooling with 2400 W of cooling power increases the pressure ratio by 4.6% and efficiency by 1.49%. Each 500 W increase in the shroud cooling power, increases the efficiency by 0.3%. Diffuser cooling and back plate cooling have an identical effect on the polytropic efficiency. However, back plate cooling increases the pressure ratio more than diffuser cooling. Furthermore, only back plate cooling reduces the impeller temperature, and with 2400 W of cooling power, the impeller temperature reduces by 45 K.

  15. Numerical simulation of radial compressor stage

    Directory of Open Access Journals (Sweden)

    Luňáček O.

    2013-04-01

    Full Text Available Article describes numerical simulations of air flow in radial compressor stage in NUMECA CFD software. In simulations geometry variants with and without seals are used. During tasks evaluating was observed seals influence on flow field and performance parameters of compressor stage. Also is described CFDresults comparison with results from design software based on experimental measurements and monitoring of influence of seals construction on compressor stage efficiency.

  16. Numerical Calculation of the Swirling Flow in a Centrifugal Compressor Volute

    International Nuclear Information System (INIS)

    Seong, Seon Mo; Kang, Shin Hyoung; Cho, Kyung Seok; Kim, Woo June

    2007-01-01

    Flows in the centrifugal compressor volute with circular cross section are numerically investigated. The computational grid for the calculation utilized a multi-block arrangement to form a butterfly grid and flow calculations are performed using commercial CFD software, CFX-TASCflow. The centrifugal compressor of this study has axial diffuser after radial diffuser because of the shape of inlet duct and installation constraints. Due to this feature the swirling flow pattern is different from the other investigations. The flow inside volute is very complex and three dimensional with strong vortex and recirculation through volute tongue. The calculation results show circumferential variations of the swirl and through flow velocity and pressure distribution. The mechanism deciding flow structure is explained by considering the force balance in volute cross section. And static pressure recovery and total pressure loss are estimated from the calculated results and compared with Japikse model

  17. Study of High Efficiency Flow Regulation of VIGV in Centrifugal Compressor

    Directory of Open Access Journals (Sweden)

    Chunjun Ji

    2016-01-01

    Full Text Available Variable inlet guide vane (VIGV is used to control the mass flow and generate prewhirl in centrifugal compressors. Due to the tip clearance of the guide vanes and the defect of the traditional guide vane profiles, the mass flow regulation of VIGV is limited, resulting in a large waste of compressed gas. Two kinds of inlet flow channels were proposed to eliminate the influence of tip clearance. These structures were numerically investigated at different setting angles. The results show that the improved channels not only expand the range of mass flow regulation, but also reduce the power and increase the efficiency of the compressor. Ten kinds of guide vane profiles, including different thickness distribution, camber line profile, were selected to compare with the original one and with each other. In the premise of ensuring the performance of compressor, the best guide vane profile was selected. The results show that reducing the guide vane thickness, increasing the guide vane camber angle, and increasing the distance between the maximum camber position and the leading edge of guide vane can help expand the range of mass flow regulation. The achievement of this research can effectively improve the flow regulation ability of VIGV and the performance of compressor.

  18. Core compressor exit stage study. 1: Aerodynamic and mechanical design

    Science.gov (United States)

    Burdsall, E. A.; Canal, E., Jr.; Lyons, K. A.

    1979-01-01

    The effect of aspect ratio on the performance of core compressor exit stages was demonstrated using two three stage, highly loaded, core compressors. Aspect ratio was identified as having a strong influence on compressors endwall loss. Both compressors simulated the last three stages of an advanced eight stage core compressor and were designed with the same 0.915 hub/tip ratio, 4.30 kg/sec (9.47 1bm/sec) inlet corrected flow, and 167 m/sec (547 ft/sec) corrected mean wheel speed. The first compressor had an aspect ratio of 0.81 and an overall pressure ratio of 1.357 at a design adiabatic efficiency of 88.3% with an average diffusion factor or 0.529. The aspect ratio of the second compressor was 1.22 with an overall pressure ratio of 1.324 at a design adiabatic efficiency of 88.7% with an average diffusion factor of 0.491.

  19. Influence of tip clearance on flow behavior and noise generation of centrifugal compressors in near-surge conditions

    International Nuclear Information System (INIS)

    Galindo, J.; Tiseira, A.; Navarro, R.; López, M.A.

    2015-01-01

    Highlights: • Centrifugal compressor aeroacoustics sensitivity to tip clearance is investigated. • 3 different clearance ratios are set in accordance to expected operating values. • Pressure spectra do not depend on tip clearance ratio in near-surge conditions. • DES performs better than URANS in predicting compressor acoustic signature. • Flow field observation reveals that tip clearance is immersed in rotating backflow. - Abstract: CFD has become an essential tool for researchers to analyze centrifugal compressors. Tip leakage flow is usually considered one of the main mechanisms that dictate compressor flow field and stability. However, it is a common practice to rely on CAD tip clearance, even though the gap between blades and shroud changes when compressor is running. In this paper, sensitivity of centrifugal compressor flow field and noise prediction to tip clearance ratio is investigated. 3D CFD simulations are performed with three different tip clearance ratios in accordance to expected operating values, extracted from shaft motion measurements and FEM predictions of temperature and rotational deformation. Near-surge operating conditions are simulated with URANS and DES. DES shows superior performance for acoustic predictions. Cases with reduced tip clearance present higher pressure ratio and isentropic efficiency, but no significant changes in compressor acoustic signature are found when varying clearance. In this working point, tip clearance is immersed in a region of strongly swirling backflow. Therefore, tip leakage cannot establish any coherent noise source mechanism

  20. Comparative Study of Unsteady Flows in a Transonic Centrifugal Compressor with Vaneless and Vaned Diffusers

    Directory of Open Access Journals (Sweden)

    Cui Michael M.

    2005-01-01

    Full Text Available To reduce vibration and noise level, the impeller and diffuser blade numbers inside an industrial compressor are typically chosen without common divisors. The shapes of volutes or collectors in these compressors are also not axis-symmetric. When impeller blades pass these asymmetric structures, the flow field in the compressor is time-dependent and three-dimensional. To obtain a fundamental physical understanding of these three-dimensional unsteady flow fields and assess their impact on the compressor performance, the flow field inside the compressors needs to be studied as a whole to include asymmetric and unsteady interaction between the compressor components. In the current study, a unified three-dimensional numerical model was built for a transonic centrifugal compressor including impeller, diffusers, and volute. HFC 134a was used as the working fluid. The thermodynamic and transport properties of the refrigerant gas were modeled by the Martin-Hou equation of state and power laws, respectively. The three-dimensional unsteady flow field was simulated with a Navier-Stokes solver using the k−ϵ turbulent model. The overall performance parameters are obtained by integrating the field quantities. Both the unsteady flow field and the overall performance are analyzed comparatively for each component. The compressor was tested in a water chiller system instrumented to obtain both the overall performance data and local flow-field quantities. The experimental and numerical results agree well. The correlation between the overall compressor performance and local flow-field quantities is defined. The methodology developed and data obtained in these studies can be applied to the centrifugal compressor design and optimization.

  1. Compressors. These little things that improve the operation of air conditioners. Danfoss-Turbocor: magnetic bearings for a centrifugal compressor. Copeland: the group stresses on the Digital power variation; Dossier compresseurs. Ces petits plus qui ameliorent le fonctionnement des climatiseurs. Danfoss-Turbocor: des paliers magnetiques pour un compresseur centrifuge. Copeland: le groupe met l'accent sur la variation de puissance Digital

    Energy Technology Data Exchange (ETDEWEB)

    Nicolas, J.

    2005-09-01

    This dossier about compressors for air conditioners comprises three articles dealing with: the improvements made by manufacturers of air-conditioning systems to increase the coefficient of performance and the lifetime of compressors, to reduce the refrigerant leaks and to reduce the power consumption; the electromagnetic bearings, the speed variation and the double stage compression used in the Danfoss-Turbocor centrifugal compressor; and the 'Digital' mechanical power variation system used by Copeland which does not change the motor velocity nor the operation limits of the compressor. (J.S.)

  2. A model for the selective amplification of spatially coherent waves in a centrifugal compressor on the verge of rotating stall

    Science.gov (United States)

    Lawless, Patrick B.; Fleeter, Sanford

    1993-01-01

    A simple model for the stability zones of a low speed centrifugal compressor is developed, with the goal of understanding the driving mechanism for the changes in stalling behavior predicted for, and observed in, the Purdue Low Speed Centrifugal Research Compressor Facility. To this end, earlier analyses of rotating stall suppression in centrifugal compressors are presented in a reduced form that preserves the essential parameters of the model that affect the stalling behavior of the compressor. The model is then used to illuminate the relationship between compressor geometry, expected mode shape, and regions of amplification for weak waves which are indicative of the susceptibility of the system to rotating stall. The results demonstrate that increasing the stagger angle of the diffuser vanes, and consequently the diffusion path length, results in the compressor moving towards a condition where higher-order spatial modes are excited during stall initiation. Similarly, flow acceleration in the diffuser section caused by an increase in the number of diffuser vanes also results in the excitation of higher modes.

  3. Numerical and experimental modelling of the centrifugal compressor stage – setting the model of impellers with 2D blades

    Directory of Open Access Journals (Sweden)

    Matas Richard

    2017-01-01

    Full Text Available The article deals with a description of results from research and development of a radial compressor stage. The experimental compressor and used numerical models are briefly described. In the first part, the comparisons of characteristics obtained experimentally and by numerical simulations for stage with vaneless diffuser are described. In the second part, the results for stage with vanned diffuser are presented. The results are relevant for next studies in research and development process.

  4. Miniature Centrifugal Compressor

    Science.gov (United States)

    Sixsmith, Herbert

    1989-01-01

    Miniature turbocompressor designed for reliability and long life. Cryogenic system includes compressor, turboexpander, and heat exchanger provides 5 W of refrigeration at 70 K from 150 W input power. Design speed of machine 510,000 rpm. Compressor has gas-lubricated journal bearings and magnetic thrust bearing. When compressor runs no bearing contact and no wear.

  5. Experimental Results of the First Two Stages of an Advanced Transonic Core Compressor Under Isolated and Multi-Stage Conditions

    Science.gov (United States)

    Prahst, Patricia S.; Kulkarni, Sameer; Sohn, Ki H.

    2015-01-01

    NASA's Environmentally Responsible Aviation (ERA) Program calls for investigation of the technology barriers associated with improved fuel efficiency of large gas turbine engines. Under ERA the task for a High Pressure Ratio Core Technology program calls for a higher overall pressure ratio of 60 to 70. This mean that the HPC would have to almost double in pressure ratio and keep its high level of efficiency. The challenge is how to match the corrected mass flow rate of the front two supersonic high reaction and high corrected tip speed stages with a total pressure ratio of 3.5. NASA and GE teamed to address this challenge by using the initial geometry of an advanced GE compressor design to meet the requirements of the first 2 stages of the very high pressure ratio core compressor. The rig was configured to run as a 2 stage machine, with Strut and IGV, Rotor 1 and Stator 1 run as independent tests which were then followed by adding the second stage. The goal is to fully understand the stage performances under isolated and multi-stage conditions and fully understand any differences and provide a detailed aerodynamic data set for CFD validation. Full use was made of steady and unsteady measurement methods to isolate fluid dynamics loss source mechanisms due to interaction and endwalls. The paper will present the description of the compressor test article, its predicted performance and operability, and the experimental results for both the single stage and two stage configurations. We focus the detailed measurements on 97 and 100 of design speed at 3 vane setting angles.

  6. Wave Augmented Diffusers for Centrifugal Compressors

    Science.gov (United States)

    Paxson, Daniel E.; Skoch, Gary J.

    1998-01-01

    A conceptual device is introduced which would utilize unsteady wave motion to slow and turn flows in the diffuser section of a centrifugal compressor. The envisioned device would substantially reduce the size of conventional centrifugal diffusers by eliminating the relatively large ninety degree bend needed to turn the flow from the radial/tangential to the axial direction. The bend would be replaced by a wall and the flow would instead exit through a series of rotating ports located on a disk, adjacent to the diffuser hub, and fixed to the impeller shaft. The ports would generate both expansion and compression waves which would rapidly transition from the hub/shroud (axial) direction to the radial/tangential direction. The waves would in turn induce radial/tangential and axial flow. This paper presents a detailed description of the device. Simplified cycle analysis and performance results are presented which were obtained using a time accurate, quasi-one-dimensional CFD code with models for turning, port flow conditions, and losses due to wall shear stress. The results indicate that a periodic wave system can be established which yields diffuser performance comparable to a conventional diffuser. Discussion concerning feasibility, accuracy, and integration follow.

  7. Model Reference Adaptive Control of the Air Flow Rate of Centrifugal Compressor Using State Space Method

    International Nuclear Information System (INIS)

    Han, Jaeyoung; Jung, Mooncheong; Yu, Sangseok; Yi, Sun

    2016-01-01

    In this study, a model reference adaptive controller is developed to regulate the outlet air flow rate of centrifugal compressor for automotive supercharger. The centrifugal compressor is developed using the analytical based method to predict the transient behavior of operating and the designed model is validated with experimental data to confirm the system accuracy. The model reference adaptive control structure consists of a compressor model and a MRAC(model reference adaptive control) mechanism. The feedback control do not robust with variation of system parameter but the applied adaptive control is robust even if the system parameter is changed. As a result, the MRAC was regulated to reference air flow rate. Also MRAC was found to be more robust control compared with the feedback control even if the system parameter is changed.

  8. Model Reference Adaptive Control of the Air Flow Rate of Centrifugal Compressor Using State Space Method

    Energy Technology Data Exchange (ETDEWEB)

    Han, Jaeyoung; Jung, Mooncheong; Yu, Sangseok [Chungnam Nat’l Univ., Daejeon (Korea, Republic of); Yi, Sun [North Carolina A and T State Univ., Raleigh (United States)

    2016-08-15

    In this study, a model reference adaptive controller is developed to regulate the outlet air flow rate of centrifugal compressor for automotive supercharger. The centrifugal compressor is developed using the analytical based method to predict the transient behavior of operating and the designed model is validated with experimental data to confirm the system accuracy. The model reference adaptive control structure consists of a compressor model and a MRAC(model reference adaptive control) mechanism. The feedback control do not robust with variation of system parameter but the applied adaptive control is robust even if the system parameter is changed. As a result, the MRAC was regulated to reference air flow rate. Also MRAC was found to be more robust control compared with the feedback control even if the system parameter is changed.

  9. Experimental studies of two-stage centrifugal dust concentrator

    Science.gov (United States)

    Vechkanova, M. V.; Fadin, Yu M.; Ovsyannikov, Yu G.

    2018-03-01

    The article presents data of experimental results of two-stage centrifugal dust concentrator, describes its design, and shows the development of a method of engineering calculation and laboratory investigations. For the experiments, the authors used quartz, ceramic dust and slag. Experimental dispersion analysis of dust particles was obtained by sedimentation method. To build a mathematical model of the process, dust collection was built using central composite rotatable design of the four factorial experiment. A sequence of experiments was conducted in accordance with the table of random numbers. Conclusion were made.

  10. Rotor-to-stator rub vibration in centrifugal compressor

    Science.gov (United States)

    Gao, J. J.; Qi, Q. M.

    1985-01-01

    One example of excessive vibration encountered during loading of a centrifugal compressor train (H type compressor with HP casing) is discussed. An investigation was made of the effects of the dynamic load on the bearing stiffness and the rotor-bearing system critical speed. The high vibration occurred at a "threshold load," but the machine didn't run smoothly due to rubs even when it had passed through the threshold load. The acquisition and discussion of the data taken in the field as well as a description of the case history which utilizes background information to identify the malfunction conditions is presented. The analysis shows that the failures, including full reverse precession rub and exact one half subharmonic vibration, were caused by the oversize bearings and displacement of the rotor center due to foundation deformation and misalignment between gear shafts, etc. The corrective actions taken to alleviate excessive vibration and the problems which remain to be solved are also presented.

  11. Enhancement of centrifugal compressor stable operation using an internal recirculation channel

    Directory of Open Access Journals (Sweden)

    Růžička M.

    2016-12-01

    Full Text Available Centrifugal compressors with a high pressure ratio are widely used in small aircraft turbine engines and turbocharges. At high rotational speeds they have a narrow stable operating region and the commonly used impellers with back swept blades are not able to ensure requested stability. In order to achieve a wider stable operating region, some other anti-surge measures can be used such as an Internal Recirculation Channel (IRC located in the inlet area of the compressor impeller. This paper analyses the influence of various IRC inlet slot geometries on air flow parameters. The flow velocity profiles downstream of the IRC outlet slot are evaluated and the influence of various channel configurations on compressor performance map is shown. Results from experiments as well as CFD simulations enable us to analyse the airflow in IRC and find out its most suitable geometry.

  12. Shape optimization of high power centrifugal compressor using multi-objective optimal method

    Energy Technology Data Exchange (ETDEWEB)

    Kang, Hyun Soo; Lee, Jeong Min; Kim, Youn Jea [School of Mechanical Engineering, Sungkyunkwan University, Seoul (Korea, Republic of)

    2015-03-15

    In this study, a method for optimal design of impeller and diffuser blades in the centrifugal compressor using response surface method (RSM) and multi-objective genetic algorithm (MOGA) was evaluated. A numerical simulation was conducted using ANSYS CFX with various values of impeller and diffuser parameters, which consist of leading edge (LE) angle, trailing edge (TE) angle, and blade thickness. Each of the parameters was divided into three levels. A total of 45 design points were planned using central composite design (CCD), which is one of the design of experiment (DOE) techniques. Response surfaces that were generated on the basis of the results of DOE were used to determine the optimal shape of impeller and diffuser blade. The entire process of optimization was conducted using ANSYS Design Xplorer (DX). Through the optimization, isentropic efficiency and pressure recovery coefficient, which are the main performance parameters of the centrifugal compressor, were increased by 0.3 and 5, respectively.

  13. Shape optimization of high power centrifugal compressor using multi-objective optimal method

    International Nuclear Information System (INIS)

    Kang, Hyun Soo; Lee, Jeong Min; Kim, Youn Jea

    2015-01-01

    In this study, a method for optimal design of impeller and diffuser blades in the centrifugal compressor using response surface method (RSM) and multi-objective genetic algorithm (MOGA) was evaluated. A numerical simulation was conducted using ANSYS CFX with various values of impeller and diffuser parameters, which consist of leading edge (LE) angle, trailing edge (TE) angle, and blade thickness. Each of the parameters was divided into three levels. A total of 45 design points were planned using central composite design (CCD), which is one of the design of experiment (DOE) techniques. Response surfaces that were generated on the basis of the results of DOE were used to determine the optimal shape of impeller and diffuser blade. The entire process of optimization was conducted using ANSYS Design Xplorer (DX). Through the optimization, isentropic efficiency and pressure recovery coefficient, which are the main performance parameters of the centrifugal compressor, were increased by 0.3 and 5, respectively

  14. Optical Flow-Field Techniques Used for Measurements in High-Speed Centrifugal Compressors

    Science.gov (United States)

    Skoch, Gary J.

    1999-01-01

    The overall performance of a centrifugal compressor depends on the performance of the impeller and diffuser as well as on the interactions occurring between these components. Accurate measurements of the flow fields in each component are needed to develop computational models that can be used in compressor design codes. These measurements must be made simultaneously over an area that covers both components so that researchers can understand the interactions occurring between the two components. Optical measurement techniques are being used at the NASA Lewis Research Center to measure the velocity fields present in both the impeller and diffuser of a 4:1 pressure ratio centrifugal compressor operating at several conditions ranging from design flow to surge. Laser Doppler Velocimetry (LDV) was used to measure the intrablade flows present in the impeller, and the results were compared with analyses obtained from two three-dimensional viscous codes. The development of a region of low throughflow velocity fluid within this high-speed impeller was examined and compared with a similar region first observed in a large low-speed centrifugal impeller at Lewis. Particle Image Velocimetry (PIV) is a relatively new technique that has been applied to measuring the diffuser flow fields. PIV can collect data rapidly in the diffuser while avoiding the light-reflection problems that are often encountered when LDV is used. The Particle Image Velocimeter employs a sheet of pulsed laser light that is introduced into the diffuser in a quasi-radial direction through an optical probe inserted near the diffuser discharge. The light sheet is positioned such that its centerline is parallel to the hub and shroud surfaces and such that it is parallel to the diffuser vane, thereby avoiding reflections from the solid surfaces. Seed particles small enough to follow the diffuser flow are introduced into the compressor at an upstream location. A high-speed charge-coupled discharge (CCD) camera is

  15. Performance Improvement of a Centrifugal Compressor by Passive Means

    Directory of Open Access Journals (Sweden)

    N. Sitaram

    2012-01-01

    Full Text Available The present experimental investigation deals with performance improvement of a low-speed centrifugal compressor by inexpensive passive means such as turbulence generator placed at different positions and partial shroud near the rotor blade tip. The experiments are carried out at three values of tip clearance, namely 2.2%, 5.1%, and 7.9% of rotor blade height at the exit. Performance tests are carried out for a total of 13 configurations. From these measurements, partial shroud is found to give the best performance. The improvement in the compressor performance may be due to the reduction of tip leakage flows by the small extension of partial shroud (2 mm on the pressure surface side. Although there is nominal change in performance due to turbulence generator (TG, TG has beneficial effect of increased operating range.

  16. Parametric optimization of the MVC desalination plant with thermomechanical compressor

    Science.gov (United States)

    Blagin, E. V.; Biryuk, V. V.; Anisimov, M. Y.; Shimanov, A. A.; Gorshkalev, A. A.

    2018-03-01

    This article deals with parametric optimization of the Mechanical Vapour Compression (MVC) desalination plant with thermomechanical compressor. In this plants thermocompressor is used instead of commonly used centrifugal compressor. Influence of two main parameters was studied. These parameters are: inlet pressure and number of stages. Analysis shows that it is possible to achieve better plant performance in comparison with traditional MVC plant. But is required reducing the number of stages and utilization of low or high initial pressure with power consumption maximum at approximately 20-30 kPa.

  17. Stage-by-Stage and Parallel Flow Path Compressor Modeling for a Variable Cycle Engine

    Science.gov (United States)

    Kopasakis, George; Connolly, Joseph W.; Cheng, Larry

    2015-01-01

    This paper covers the development of stage-by-stage and parallel flow path compressor modeling approaches for a Variable Cycle Engine. The stage-by-stage compressor modeling approach is an extension of a technique for lumped volume dynamics and performance characteristic modeling. It was developed to improve the accuracy of axial compressor dynamics over lumped volume dynamics modeling. The stage-by-stage compressor model presented here is formulated into a parallel flow path model that includes both axial and rotational dynamics. This is done to enable the study of compressor and propulsion system dynamic performance under flow distortion conditions. The approaches utilized here are generic and should be applicable for the modeling of any axial flow compressor design.

  18. Design, fabrication, and test plan of a small centrifugal compressor test model for a supercritical CO2 compressor in the fast reactor power plant

    International Nuclear Information System (INIS)

    Muto, Yasushi; Ishizuka, Takao; Aritomi, Masanori

    2009-01-01

    To clarify the CO 2 compressor performance in the vicinity of the critical point, a research project has begun at Tokyo Institute of Technology based on Japanese government funding. This paper describes the design and fabrication results of a small and high-speed centrifugal test compressor. Drawings of compressor structures such as an impeller and a rotor are presented. Numerical analysis results confirm that a desirable fluid flow distribution and structural integrity with respect to both the vane strength and rotor vibration can be expected. (author)

  19. A New Approach to Designing the S-Shaped Annular Duct for Industrial Centrifugal Compressor

    Directory of Open Access Journals (Sweden)

    Ivan Yurko

    2014-01-01

    Full Text Available The authors propose an analytical method for designing the inlet annular duct for an industrial centrifugal compressor using high-order Bezier curves. Using the design of experiments (DOE theory, the three-level full factorial design was developed for determination of influence of the dimensionless geometric parameters on the output criteria. Numerical research was carried out for determination of pressure loss coefficients and velocity swirl angles using the software system ANSYS CFX. Optimal values of the slope for a wide range of geometric parameters, allowing minimizing losses in the duct, have been found. The study has used modern computational fluid dynamics techniques to develop a generalized technique for future development of efficient variable inlet guide vane systems. Recommendations for design of the s-shaped annular duct for industrial centrifugal compressor have been given.

  20. Centrifugal Compressor Surge Margin Improved With Diffuser Hub Surface Air Injection

    Science.gov (United States)

    Skoch, Gary J.

    2002-01-01

    Aerodynamic stability is an important parameter in the design of compressors for aircraft gas turbine engines. Compression system instabilities can cause compressor surge, which may lead to the loss of an aircraft. As a result, engine designers include a margin of safety between the operating line of the engine and the stability limit line of the compressor. The margin of safety is typically referred to as "surge margin." Achieving the highest possible level of surge margin while meeting design point performance objectives is the goal of the compressor designer. However, performance goals often must be compromised in order to achieve adequate levels of surge margin. Techniques to improve surge margin will permit more aggressive compressor designs. Centrifugal compressor surge margin improvement was demonstrated at the NASA Glenn Research Center by injecting air into the vaned diffuser of a 4:1-pressure-ratio centrifugal compressor. Tests were performed using injector nozzles located on the diffuser hub surface of a vane-island diffuser in the vaneless region between the impeller trailing edge and the diffuser-vane leading edge. The nozzle flow path and discharge shape were designed to produce an air stream that remained tangent to the hub surface as it traveled into the diffuser passage. Injector nozzles were located near the leading edge of 23 of the 24 diffuser vanes. One passage did not contain an injector so that instrumentation located in that passage would be preserved. Several orientations of the injected stream relative to the diffuser vane leading edge were tested over a range of injected flow rates. Only steady flow (nonpulsed) air injection was tested. At 100 percent of the design speed, a 15-percent improvement in the baseline surge margin was achieved with a nozzle orientation that produced a jet that was bisected by the diffuser vane leading edge. Other orientations also improved the baseline surge margin. Tests were conducted at speeds below the

  1. Centrifugal Compressor Surge Controlled

    Science.gov (United States)

    Skoch, Gary J.

    2003-01-01

    It shows the variation in compressor mass flow with time as the mass flow is throttled to drive the compressor into surge. Surge begins where wide variations in mass flow occur. Air injection is then turned on to bring about a recovery from the initial surge condition and stabilize the compressor. The throttle is closed further until surge is again initiated. Air injection is increased to again recover from the surge condition and stabilize the compressor.

  2. Study on the Performance of a Centrifugal Compressor Using Fluid-Structure Interaction Method

    Energy Technology Data Exchange (ETDEWEB)

    Lee Horim; Hwang, Yoonjei; Jeong, Jinhee [LG Electronics, Seoul (Korea, Republic of); Kim, Changhee; Yang, Jangsik; Son, Changmin [Pusan Nat’l Univ., Busan (Korea, Republic of)

    2016-06-15

    In this study, we perform a series of aero-thermo-mechanical analyses to predict the running-tip clearance and the effects of impeller deformation on the performance using a centrifugal compressor. During operation, the impeller deformation due to a combination of the centrifugal force, aerodynamic pressure and the thermal load results in a non-uniform tip clearance profile. For the prediction, we employ the one-way fluid-structure interaction (FSI) method using CFX 14.5 and ANSYS. The predicted running tip clearance shows a non-uniform profile over the entire flow passage. In particular, a significant reduction of the tip clearance height occurred at the leading and trailing edges of the impeller. Because of the reduction of the tip clearance, the tip leakage flow decreased by 19.4% In addition, the polytrophic efficiency under operating conditions increased by 0.72%. These findings confirm that the prediction of the running tip clearance and its impact on compressor performance is an important area that requires further investigation.

  3. Study on the Performance of a Centrifugal Compressor Using Fluid-Structure Interaction Method

    International Nuclear Information System (INIS)

    Lee Horim; Hwang, Yoonjei; Jeong, Jinhee; Kim, Changhee; Yang, Jangsik; Son, Changmin

    2016-01-01

    In this study, we perform a series of aero-thermo-mechanical analyses to predict the running-tip clearance and the effects of impeller deformation on the performance using a centrifugal compressor. During operation, the impeller deformation due to a combination of the centrifugal force, aerodynamic pressure and the thermal load results in a non-uniform tip clearance profile. For the prediction, we employ the one-way fluid-structure interaction (FSI) method using CFX 14.5 and ANSYS. The predicted running tip clearance shows a non-uniform profile over the entire flow passage. In particular, a significant reduction of the tip clearance height occurred at the leading and trailing edges of the impeller. Because of the reduction of the tip clearance, the tip leakage flow decreased by 19.4% In addition, the polytrophic efficiency under operating conditions increased by 0.72%. These findings confirm that the prediction of the running tip clearance and its impact on compressor performance is an important area that requires further investigation.

  4. Effects of Radial Gap Ratio between Impeller and Vaned Diffuser on Performance of Centrifugal Compressors

    Directory of Open Access Journals (Sweden)

    Mohammadjavad Hosseini

    2017-07-01

    Full Text Available A high-performance centrifugal compressor is needed for numerous industry applications nowadays. The radial gap ratio between the impeller and the diffuser vanes plays an important role in the improvement of the compressor performance. In this paper, the effects of the radial gap ratio on a high-pressure ratio centrifugal compressor are investigated using numerical simulations. The performance and the flow field are compared for six different radial gap ratios and five rotational speeds. The minimal radial gap ratio was 1.04 and the maximal was 1.14. Results showed that reducing the radial gap ratio decreases the choke mass flow rate. For the tip-speed Mach number (impeller inlet with Mu < 1, the pressure recovery and the loss coefficients are not sensitive to the radial gap ratio. However, for Mu ≥ 1, the best radial gap ratio is 1.08 for the pressure recovery and the loss coefficients. Furthermore, the impeller pressure ratio and efficiency are reduced by increasing the radial gap ratio. Finally, the compressor efficiency was compared for different radial gap ratios. For Mu < 1, the radial gap ratio does not have noticeable effects. In comparison, the radial gap ratio of 1.08 has the best performance for Mu ≥ 1.

  5. Investigation of turbocharger compressor surge inception by means of an acoustic two-port model

    Science.gov (United States)

    Kabral, R.; Åbom, M.

    2018-01-01

    The use of centrifugal compressors have increased tremendously in the last decade being implemented in the modern IC engine design as a key component. However, an efficient implementation is restricted by the compression system surge phenomenon. The focus in the investigation of surge inception have mainly been on the aerodynamic field while neglecting the acoustic field. In the present work a new method based on the full acoustic 2-port model is proposed for investigation of centrifugal compressor stall and surge inception. Essentially, the compressor is acoustically decoupled from the compression system, hence enabling the determination of sound generation and the quantification of internal aero-acoustic coupling effects, both independently of the connected pipe system. These frequency dependent quantities are indicating if the compressor is prone to self-sustained oscillations in case of positive feedback when installed in a system. The method is demonstrated on experimentally determined 2-port data of an automotive turbocharger centrifugal compressor under a variety of realistic operating conditions.

  6. Stability Improvement of High-Pressure-Ratio Turbocharger Centrifugal Compressor by Asymmetrical Flow Control-Part II: Nonaxisymmetrical Self-Recirculation Casing Treatment.

    Science.gov (United States)

    Zheng, Xinqian; Zhang, Yangjun; Yang, Mingyang; Bamba, Takahiro; Tamaki, Hideaki

    2013-03-01

    This is part II of a two-part paper involving the development of an asymmetrical flow control method to widen the operating range of a turbocharger centrifugal compressor with high-pressure ratio. A nonaxisymmetrical self-recirculation casing treatment (SRCT) as an instance of asymmetrical flow control method is presented. Experimental and numerical methods were used to investigate the impact of nonaxisymmetrical SRCT on the surge point of the centrifugal compressor. First, the influence of the geometry of a symmetric SRCT on the compressor performance was studied by means of numerical simulation. The key parameter of the SRCT was found to be the distance from the main blade leading edge to the rear groove (S r ). Next, several arrangements of a nonaxisymmetrical SRCT were designed, based on flow analysis presented in part I. Then, a series of experiments were carried out to analyze the influence of nonaxisymmetrical SRCT on the compressor performance. Results show that the nonaxisymmetrical SRCT has a certain influence on the performance and has a larger potential for stability improvement than the traditional symmetric SRCT. For the investigated SRCT, the surge flow rate of the compressor with the nonaxisymmetrical SRCTs is about 10% lower than that of the compressor with symmetric SRCT. The largest surge margin (smallest surge flow rate) can be obtained when the phase of the largest S r is coincident with the phase of the minimum static pressure in the vicinity of the leading edge of the splitter blades.

  7. OFF-DESIGN OPERATION OF IMPELLER OF THE CENTRIFUGAL COMPRESSOR

    Directory of Open Access Journals (Sweden)

    Saim KOÇAK

    2004-02-01

    Full Text Available Inducer and discharge dimensions of impellers of centrifugal compressor are determined as a preliminary design. Blockage factor and inducer dimensionless mass flow are exercised in relation with the relative Mach number. The equation which will be based o off-design calculation, related with the discharge relative Mach number are iterated until it will equal to inducer dimensionless mass flow rate. Then discharge relative Mach number for off-design works is obtained. The results calculated in accordance with pressure, temperature and density are seen to be similar with the theoretical parameters.

  8. The task of validation of gas-dynamic characteristics of a multistage centrifugal compressor for a natural gas booster compressor station

    Science.gov (United States)

    Danilishin, A. M.; Kozhukhov, Y. V.; Neverov, V. V.; Malev, K. G.; Mironov, Y. R.

    2017-08-01

    The aim of this work is the validation study for the numerical modeling of characteristics of a multistage centrifugal compressor for natural gas. In the research process was the analysis used grid interfaces and software systems. The result revealed discrepancies between the simulated and experimental characteristics and outlined the future work plan.

  9. Coupled Vibration of Unshrouded Centrifugal Compressor Impellers. Part II: Computation of Vibration Behavior

    Directory of Open Access Journals (Sweden)

    Dirk Hagelstein

    2000-01-01

    Full Text Available The increased use of small gas turbines and turbochargers in different technical fields has led to the development of highly-loaded centrifugal compressors with extremely thin blades. Due to high rotational speed and the correspondingly high centrifugal loads, the shape of the impeller hub must also be optimized. This has led to a reduction of the thickness of the impeller disc in the outlet region. The thin parts of the impeller are very sensitive and may be damaged by the excitation of dangerous blade vibrations.

  10. Modern high pressure gas injection centrifugal compressor for enhanced oil recovery

    Energy Technology Data Exchange (ETDEWEB)

    Almasi, Amin [Worley Parsons Services Pty Ltd, Brisbane, NSW (Australia). Mechanical Dept.

    2011-12-15

    This article covers different design, manufacturing, performance and reliability aspects of modern high pressure gas re-injection centrifugal compressor units. Advances and recent technologies on critical areas such as rotor dynamics, anti-surge system, rotating stall prevention, auxiliary systems, material selection, shop performance tests and gas sealing are studied. Three different case studies for modern re-injection machines including 12 MW, 15 MW and 32 MW trains are presented. (orig.)

  11. A study on flow development in an APU-style inlet and its effect on centrifugal compressor performance

    Science.gov (United States)

    Lou, Fangyuan

    The objectives of this research were to investigate the flow development inside an APU-style inlet and its effect on centrifugal compressor performance. The motivation arises from the increased applications of gas turbine engines installed with APU-style inlets such as unmanned aerial vehicles, auxiliary power units, and helicopters. The inlet swirl distortion created from these complicated inlet systems has become a major performance and operability concern. To improve the integration between the APU-style inlet and gas turbine engines, better understanding of the flow field in the APU-style inlet and its effect on gas turbine is necessary. A research facility for the purpose of performing an experimental investigation of the flow field inside an APU-style inlet was developed. A subcritical air ejector is used to continuously flow the inlet at desired corrected mass flow rates. The facility is capable of flowing the APU inlet over a wide range of corrected mass flow rate that matches the same Mach numbers as engine operating conditions. Additionally, improvement in the system operational steadiness was achieved by tuning the pressure controller using a PID control method and utilizing multi-layer screens downstream of the APU inlet. Less than 1% relative unsteadiness was achieved for full range operation. The flow field inside the rectangular-sectioned 90? bend of the APU-style inlet was measured using a 3-Component LDV system. The structures for both primary flow and the secondary flow inside the bend were resolved. Additionally, the effect of upstream geometry on the flow development in the downstream bend was also investigated. Furthermore, a Single Stage Centrifugal Compressor research facility was developed at Purdue University in collaboration with Honeywell to operate the APU-style inlet at engine conditions with a compressor. To operate the facility, extensive infrastructure for facility health monitoring and performance control (including lubrication

  12. Preliminary Design and Model Assessment of a Supercritical CO2 Compressor

    Directory of Open Access Journals (Sweden)

    Zhiyuan Liu

    2018-04-01

    Full Text Available The compressor is a key component in the supercritical carbon dioxide (SCO2 Brayton cycle. In this paper, the authors designed a series of supercritical CO2 compressors with different parameters. These compressors are designed for 100 MWe, 10 MWe and 1 MWe scale power systems, respectively. For the 100 MWe SCO2 Brayton cycle, an axial compressor has been designed by the Smith chart to test whether an axial compressor is suitable for the SCO2 Brayton cycle. Using a specific speed and a specific diameter, the remaining two compressors were designed as centrifugal compressors with different pressure ratios to examine whether models used for air in the past are applicable to SCO2. All compressors were generated and analyzed with internal MATLAB programs coupled with the NIST REFPROP database. Finally, the design results are all checked by numerical simulations due to the lack of reliable experimental data. Research has found that in order to meet the de Haller stall criterion, axial compressors require a considerable number of stages, which introduces many additional problems. Thus, a centrifugal compressor is more suitable for the SCO2 Brayton cycle, even for a 100 MWe scale system. For the performance prediction model of a centrifugal compressor, the stall predictions are compared with steady numerical calculation, which indicates that past stall criteria may also be suitable for SCO2 compressors, but more validations are needed. However, the accuracy of original loss models is found to be inadequate, particularly for lower flow and higher pressure ratio cases. Deviations may be attributed to the underestimation of clearance loss according to the result of steady simulation. A modified model is adopted which can improve the precision to a certain extent, but more general and reasonable loss models are needed to improve design accuracy in the future.

  13. Centrifugal compressor shape modification using a proposed inverse design method

    International Nuclear Information System (INIS)

    Niliahmadabadi, Mahdi; Poursadegh, Farzad

    2013-01-01

    This paper is concerned with a quasi-3D design method for the radial and axial diffusers of a centrifugal compressor on the meridional plane. The method integrates a novel inverse design algorithm, called ball-spine algorithm (BSA), and a quasi-3D analysis code. The Euler equation is solved on the meridional plane for a numerical domain, of which unknown boundaries (hub and shroud) are iteratively modified under the BSA until a prescribed pressure distribution is reached. In BSA, unknown walls are composed of a set of virtual balls that move freely along specified directions called spines. The difference between target and current pressure distributions causes the flexible boundary to deform at each modification step. In validating the quasi-3D analysis code, a full 3D Navier-Stokes code is used to analyze the existing and designed compressors numerically. Comparison of the quasi-3D analysis results with full 3D analysis results shows viable agreement. The 3D numerical analysis of the current compressor shows a huge total pressure loss on the 90 .deg. bend between the radial and axial diffusers. Geometric modification of the meridional plane causes the efficiency to improve by about 10%.

  14. Centrifugal compressor shape modification using a proposed inverse design method

    Energy Technology Data Exchange (ETDEWEB)

    Niliahmadabadi, Mahdi [Isfahan University of Technology, Isfahan (Iran, Islamic Republic of); Poursadegh, Farzad [Sharif University of Technology, Tehran (Iran, Islamic Republic of)

    2013-03-15

    This paper is concerned with a quasi-3D design method for the radial and axial diffusers of a centrifugal compressor on the meridional plane. The method integrates a novel inverse design algorithm, called ball-spine algorithm (BSA), and a quasi-3D analysis code. The Euler equation is solved on the meridional plane for a numerical domain, of which unknown boundaries (hub and shroud) are iteratively modified under the BSA until a prescribed pressure distribution is reached. In BSA, unknown walls are composed of a set of virtual balls that move freely along specified directions called spines. The difference between target and current pressure distributions causes the flexible boundary to deform at each modification step. In validating the quasi-3D analysis code, a full 3D Navier-Stokes code is used to analyze the existing and designed compressors numerically. Comparison of the quasi-3D analysis results with full 3D analysis results shows viable agreement. The 3D numerical analysis of the current compressor shows a huge total pressure loss on the 90 .deg. bend between the radial and axial diffusers. Geometric modification of the meridional plane causes the efficiency to improve by about 10%.

  15. Optimal design of impeller for centrifugal compressor under the influence of one-way fluid-structure interaction

    Energy Technology Data Exchange (ETDEWEB)

    Kang, Hyun Soo; Kim, Youn Jae [Sungkyunkwan University, Suwon (Korea, Republic of)

    2016-09-15

    In this study, a method for optimal design of impeller for centrifugal compressor under the influence of Fluid-structure interaction (FSI) and Response surface method (RSM) was studied. Numerical simulation was conducted using ANSYS Multi-physics with various configurations of impeller geometry. Each of the design parameters was divided into 3 levels. Total 45 design points were planned by Central composite design (CCD) method, which is one of the Design of experiment (DOE) techniques. Response surfaces generated based on the DOE results were used to find the optimal shape of impeller for high aerodynamic performance. The whole process of optimization was conducted using ANSYS Design xplorer (DX). Through the optimization, structural safety and aerodynamic performance of centrifugal compressor were improved.

  16. Optimal design of impeller for centrifugal compressor under the influence of one-way fluid-structure interaction

    International Nuclear Information System (INIS)

    Kang, Hyun Soo; Kim, Youn Jae

    2016-01-01

    In this study, a method for optimal design of impeller for centrifugal compressor under the influence of Fluid-structure interaction (FSI) and Response surface method (RSM) was studied. Numerical simulation was conducted using ANSYS Multi-physics with various configurations of impeller geometry. Each of the design parameters was divided into 3 levels. Total 45 design points were planned by Central composite design (CCD) method, which is one of the Design of experiment (DOE) techniques. Response surfaces generated based on the DOE results were used to find the optimal shape of impeller for high aerodynamic performance. The whole process of optimization was conducted using ANSYS Design xplorer (DX). Through the optimization, structural safety and aerodynamic performance of centrifugal compressor were improved

  17. Control of Surge in Centrifugal Compressor by Using a Nozzle Injection System: Universality in Optimal Position of Injection Nozzle

    Directory of Open Access Journals (Sweden)

    Toshiyuki Hirano

    2012-01-01

    Full Text Available The passive control method for surge and rotating stall in centrifugal compressors by using a nozzle injection system was proposed to extend the stable operating range to the low flow rate. A part of the flow at the scroll outlet of a compressor was recirculated to an injection nozzle installed on the inner wall of the suction pipe of the compressor through the bypass pipe and injected to the impeller inlet. Two types of compressors were tested at the rotational speeds of 50,000 rpm and 60,000 rpm with the parameter of the circumferential position of the injection nozzle. The present experimental results revealed that the optimum circumferential position, which most effectively reduced the flow rate for the surge inception, existed at the opposite side of the tongue of the scroll against the rotational axis and did not depend on the compressor system and the rotational speeds.

  18. An Investigation of Surge in a High-Speed Centrifugal Compressor Using Digital PIV

    Science.gov (United States)

    Wernet, Mark P.; Bright, Michelle M.; Skoch, Gary J.

    2002-01-01

    Compressor stall is a catastrophic breakdown of the flow in a compressor, which can lead to a loss of engine power, large pressure transients in the inlet/nacelle and engine flameout. The implementation of active or passive strategies for controlling rotating stall and surge can significantly extend the stable operating range of a compressor without substantially sacrificing performance. It is crucial to identify the dynamic changes occurring in the flow field prior to rotating stall and surge in order to successfully control these events. Generally, pressure transducer measurements are made to capture the transient response of a compressor prior to rotating stall. In this investigation, Digital Particle Imaging Velocimetry (DPIV) is used in conjunction with dynamic pressure transducers to simultaneously capture transient velocity and pressure measurements in the non-stationary flow field during compressor surge. DPIV is an instantaneous, planar measurement technique which is ideally suited for studying transient flow phenomena in high speed turbomachinery and has been used previously to successfully map the stable operating point flow field in the diffuser of a high speed centrifugal compressor. Through the acquisition of both DPIV images and transient pressure data, the time evolution of the unsteady flow during surge is revealed.

  19. Experimental evaluation of desuperheating and oil cooling process through liquid injection in two-staged ammonia refrigeration systems with screw compressors

    International Nuclear Information System (INIS)

    Zlatanović, Ivan; Rudonja, Nedžad

    2012-01-01

    This paper examines the problem of achieving desuperheating through liquid injection in two-staged refrigeration systems based on screw compressors. The oil cooling process by refrigerant injection is also included. The basic thermodynamic principles of desuperheating and compressor cooling as well as short comparison with traditional method with a thermosyphon system have also been presented. Finally, the collected data referring to a big refrigeration plant are analyzed in the paper. Specific ammonia system concept applied in this refrigeration plant has demonstrated its advantages and disadvantages. - Highlights: ► An experiment was setup during a frozen food factory refrigeration system reconstruction and adaptation. ► Desuperheating and low-stage compressors oil cooling process were investigated. ► Efficiency of compression process and high-stage compressors functioning were examined. ► Evaporation temperature reduction has great influence on the need for injected liquid refrigerant. ► Several cases in which desuperheating and oil cooling process application are justified were determined.

  20. Wet gas compression. Experimental investigation of the aerodynamics within a centrifugal compressor exposed to wet gas

    Energy Technology Data Exchange (ETDEWEB)

    Gruener, Trond Gammelsaeter

    2012-07-01

    The demand for more efficient oil and gas production requires improved technology to increase production rates and enhance profitable operation. The centrifugal compressor is the key elements in the compression system. Preliminary studies of wet gas compressor concepts have demonstrated the benefits of wet gas boosting. An open-loop test facility was designed for single-stage wet gas compressor testing. Experimental investigators have been performed to reveal the impact of liquid on the aerodynamics of centrifugal compressor. The investigation consisted of two test campaigns with different impeller/diffuser configurations. Atmospheric air and water were used as experimental fluids. The two configurations showed a different pressure ratio characteristics when liquid as present. The results from test campaign A demonstrated a pronounced pressure ratio decrease at high flow and a minor pressure ration increase pressure ratio with reducing gas mass fraction (GMF). The deviation in pressure ratio characteristic for the two test campaigns was attributed to the volute operating characteristic. Both impeller/diffuser configurations demonstrated a reduction in maximum volume flow with decreasing GMF. The impeller pressure ratio was related to the diffuser and/or the volute performance). Air and water are preferable experimental fluids for safety reasons and because a less extensive facility design is required. An evaluation of the air/water tests versus hydrocarbon tests was performed in order to reveal whether the results were representative. Air/water tests at atmospheric conditions reproduced the general performance trend of hydrocarbon wet gas compressor tests with an analogous impeller at high pressures. Aerodynamic instability limits the operating range because of feasible severe damage of the compressor and adverse influence on the performance. It is essential to establish the surge margin at different operating conditions. A delayed instability inception was

  1. Digital PIV Measurements in the Diffuser of a High Speed Centrifugal Compressor

    Science.gov (United States)

    Wernet, Mark P.

    1998-01-01

    Particle Imaging Velocimetry (PIV) is a powerful measurement technique which can be used as an alternative or complementary approach to Laser Doppler Velocimetry (LDV) in a wide range of research applications. PIV data are measured simultaneously at multiple points in space, which enables the investigation of the non-stationary spatial structures typically encountered in turbomachinery. Obtaining ample optical access, sufficiently high seed particle concentrations and accurate synchronization of image acquisition relative to impeller position are the most formidable tasks in the successful implementation of PIV in turbomachinery. Preliminary results from the successful application of the standard 2-D digital PIV technique in the diffuser of a high speed centrifugal compressor are presented. Instantaneous flow. measurements were also obtained during compressor surge.

  2. 300 W - 1.75 K TORE SUPRA refrigerator cold centrifugal compressors report

    International Nuclear Information System (INIS)

    Gistau, G.M.; Pecoud, Y.; Ravex, A.E.

    1988-01-01

    The centrifugal helium compressors for the TORE SUPRA tokamak refrigerator were designed and manufactured by L'Air Liquide and tested at nominal conditions on a custom test rig. The refrigerator is now installed and all acceptance tests have been completed. Other tests were carried out off design conditions with the machines installed in the TORE SUPRA refrigerator. The results of these tests, including compression ratio, efficiency, and heat losses, are discussed

  3. Operational Experience with a Cryogenic Axial-Centrifugal Compressor

    CERN Document Server

    Decker, L; Löhlein, K; Purtschert, W; Ziegler, B L; Lebrun, P; Tavian, L; Brunovsky, I; Tucek, L

    1998-01-01

    The Large Hadron Collider (LHC), presently under construction at CERN, requires large refrigeration capacity at 1.8 K. Compression of gaseous helium at cryogenic temperatures is therefore inevitable. Together with subcontractors, Linde Kryotechnik has developed a prototype machine. This unit is based on a cryogenic axial-centrifugal compressor, running on ceramic ball bearings and driven by a variable-frequency electrical motor operating at ambient temperature. Integrated in a test facility for superconducting magnets the machine has been commissioned without major problems and successfully gone through the acceptance test in autumn 1995. Subsequent steps were initiated to improve efficiency of this prototype. This paper describes operating experience gained so far and reports on measured performance prior to and after constructional modifications.

  4. Improvement of Performance Range of Centrifugal Compressors Gas by Surge Line Modification Using Active Controller Based on Fuzzy Logic

    Directory of Open Access Journals (Sweden)

    Pezhman Mohammadi

    2012-04-01

    Full Text Available In this work, surge of prevention is a critical problem in oil and gas industries, particularly when return gas flow or gas flow reduces in transportation of gas pipelines. This paper is illustrated new results about surge control of centrifugal compressors .surge phenomenon is flow unsteady state in compressors which causes damages seriously in compressor construction. Furthermore, it also demonstrates in comparison with anti surge control ،active surge control expands stability range.Active surge control which based on fuzzy logic،is the main idea that used in this investigation. Using fuzzy controller causes an improvement in compressor's condition and increase performance range of the compressor, in addition to prevention of any instability in compressor. The simulation results is also satisfactory.

  5. Design of a centrifugal compressor impeller using multi-objective optimization algorithm

    International Nuclear Information System (INIS)

    Kim, Jin Hyuk; Husain, Afzal; Kim, Kwang Yong; Choi, Jae Ho

    2009-01-01

    This paper presents a design optimization of a centrifugal compressor impeller with hybrid multi-objective evolutionary algorithm (hybrid MOEA). Reynolds-averaged Navier-Stokes equations with shear stress transport turbulence model are discretized by finite volume approximations and solved on hexahedral grids for flow analyses. Two objectives, i.e., isentropic efficiency and total pressure ratio are selected with four design variables defining impeller hub and shroud contours in meridional contours to optimize the system. Non-dominated Sorting of Genetic Algorithm (NSGA-II) with ε-constraint strategy for local search coupled with Radial Basis Neural Network model is used for multi-objective optimization. The optimization results show that isentropic efficiencies and total pressure ratios of the five cluster points at the Pareto-optimal solutions are enhanced by multi-objective optimization.

  6. Design of a centrifugal compressor impeller using multi-objective optimization algorithm

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jin Hyuk; Husain, Afzal; Kim, Kwang Yong [Inha University, Incheon (Korea, Republic of); Choi, Jae Ho [Samsung Techwin Co., Ltd., Changwon (Korea, Republic of)

    2009-07-01

    This paper presents a design optimization of a centrifugal compressor impeller with hybrid multi-objective evolutionary algorithm (hybrid MOEA). Reynolds-averaged Navier-Stokes equations with shear stress transport turbulence model are discretized by finite volume approximations and solved on hexahedral grids for flow analyses. Two objectives, i.e., isentropic efficiency and total pressure ratio are selected with four design variables defining impeller hub and shroud contours in meridional contours to optimize the system. Non-dominated Sorting of Genetic Algorithm (NSGA-II) with {epsilon}-constraint strategy for local search coupled with Radial Basis Neural Network model is used for multi-objective optimization. The optimization results show that isentropic efficiencies and total pressure ratios of the five cluster points at the Pareto-optimal solutions are enhanced by multi-objective optimization.

  7. Effect of self recirculation casing treatment on the performance of a turbocharger centrifugal compressor

    Science.gov (United States)

    Gancedo, Matthieu

    Increase in emission regulations in the transport industry brings the need to have more efficient engines. A path followed by the automobile industry is to downsize the size of the internal combustion engine and increase the air density at the intake to keep the engine power when needed. Typically a centrifugal compressor is used to force the air into the engine, it can be powered from the engine shaft (superchargers) or extracting energy contained into the hot exhaust gases with a turbine (turbochargers). The flow range of the compressor needs to match the one of the engine. However compressors mass flow operating range is limited by choke on the high end and surge on the low end. In order to extend the operation at low mass flow rates, the use of passive devices for turbocharger centrifugal compressors was explored since the late 80's. Hence, casing treatments including flow recirculation from the inducer part of the compressor have been shown to move the surge limit to lower flows. Yet, the working mechanisms are still not well understood and thus, to optimize the design of this by-pass system, it is necessary to determine the nature of the changes induced by the device both on the dynamic stability of the pressure delivery and on the flow at the inlet. The compressor studied here features a self-recirculating casing treatment at the inlet. The recirculation passage could be blocked to carry a direct comparison between the cases with and without the flow feature. To grasp the effect on compressor stability, pressure measurements were taken in the different constituting elements of the compressor. The study of the mean pressure variations across the operating map showed that the tongue region is a limiting element. Dynamic pressure measurements revealed that the instabilities generated near the inducer when the recirculation is blocked increase the overall instability levels at the compressor outlet and propagating pressure waves starting at the tongue occurred

  8. MODELING AND DESIGN STUDY USING HFC-236EA AS AN ALTERNATIVE REFRIGERANT IN A CENTRIFUGAL COMPRESSOR

    Science.gov (United States)

    The report gives results of an investigation of the operation of a centrifugal compressor--part of a chlorofluorocarbon (CFC)-114 chiller installation--with the new refrigerant hydrofluorocarbon (HFC)-236ea, a proposed alternative to CFC-114. A large set of CFC-236ea operating da...

  9. Genetic Algorithm Optimization of the Volute Shape of a Centrifugal Compressor

    Directory of Open Access Journals (Sweden)

    Martin Heinrich

    2016-01-01

    Full Text Available A numerical model for the genetic optimization of the volute of a centrifugal compressor for light commercial vehicles is presented. The volute cross-sectional shape is represented by cubic B-splines and its control points are used as design variables. The goal of the global optimization is to maximize the average compressor isentropic efficiency and total pressure ratio at design speed and four operating points. The numerical model consists of a density-based solver in combination with the SST k-ω turbulence model with rotation/curvature correction and the multiple reference frame approach. The initial validation shows a good agreement between the numerical model and test bench measurements. As a result of the optimization, the average total pressure rise and efficiency are increased by over 1.0% compared to the initial designs of the optimization, while the maximum efficiency rise is nearly 2.5% at m˙corr=0.19 kg/s.

  10. Identify the Rotating Stall in Centrifugal Compressors by Fractal Dimension in Reconstructed Phase Space

    Directory of Open Access Journals (Sweden)

    Le Wang

    2015-11-01

    Full Text Available Based on phase space reconstruction and fractal dynamics in nonlinear dynamics, a method is proposed to extract and analyze the dynamics of the rotating stall in the impeller of centrifugal compressor, and some numerical examples are given to verify the results as well. First, the rotating stall of an existing low speed centrifugal compressor (LSCC is numerically simulated, and the time series of pressure in the rotating stall is obtained at various locations near the impeller outlet. Then, the phase space reconstruction is applied to these pressure time series, and a low-dimensional dynamical system, which the dynamics properties are included in, is reconstructed. In phase space reconstruction, C–C method is used to obtain the key parameters, such as time delay and the embedding dimension of the reconstructed phase space. Further, the fractal characteristics of the rotating stall are analyzed in detail, and the fractal dimensions are given for some examples to measure the complexity of the flow in the post-rotating stall. The results show that the fractal structures could reveal the intrinsic dynamics of the rotating stall flow and could be considered as a characteristic to identify the rotating stall.

  11. Methodology for experimental validation of a CFD model for predicting noise generation in centrifugal compressors

    International Nuclear Information System (INIS)

    Broatch, A.; Galindo, J.; Navarro, R.; García-Tíscar, J.

    2014-01-01

    Highlights: • A DES of a turbocharger compressor working at peak pressure point is performed. • In-duct pressure signals are measured in a steady flow rig with 3-sensor arrays. • Pressure spectra comparison is performed as a validation for the numerical model. • A suitable comparison methodology is developed, relying on pressure decomposition. • Whoosh noise at outlet duct is detected in experimental and numerical spectra. - Abstract: Centrifugal compressors working in the surge side of the map generate a broadband noise in the range of 1–3 kHz, named as whoosh noise. This noise is perceived at strongly downsized engines operating at particular conditions (full load, tip-in and tip-out maneuvers). A 3-dimensional CFD model of a centrifugal compressor is built to analyze fluid phenomena related to whoosh noise. A detached eddy simulation is performed with the compressor operating at the peak pressure point of 160 krpm. A steady flow rig mounted on an anechoic chamber is used to obtain experimental measurements as a means of validation for the numerical model. In-duct pressure signals are obtained in addition to standard averaged global variables. The numerical simulation provides global variables showing excellent agreement with experimental measurements. Pressure spectra comparison is performed to assess noise prediction capability of numerical model. The influence of the type and position of the virtual pressure probes is evaluated. Pressure decomposition is required by the simulations to obtain meaningful spectra. Different techniques for obtaining pressure components are analyzed. At the simulated conditions, a broadband noise in 1–3 kHz frequency band is detected in the experimental measurements. This whoosh noise is also captured by the numerical model

  12. Determination of Pressure Fluctuations in Rotor Bundle of Centrifugal Compressor at Critical Conditions of Operation

    Science.gov (United States)

    Levashov, V. A.; Lyubchenko, K. Yu

    2017-08-01

    This article describes the physical processes that occur in the stage flow part of the compressor while it is operating and can create conditions for the occurrence of forced vibrations, which in turn can lead to the destruction of the impellers. Critical conditions of compressor operation are determined. To understand that critical condition of operation is cause of the destruction of the impellers, transient CFD analysis was carried for test stage of compressor. The obtained pressure fluctuation amplitudes allow to evaluate the critical conditions of compressor operation.

  13. Fairchild 7B compressor model

    International Nuclear Information System (INIS)

    Foster, R.E.; Neely, R.S.

    1987-01-01

    The Fairchild 7B centrifugal compressor used in the X-326 isotopic ''top'' cascade at the Portsmouth Gaseous Diffusion Plant has been modeled using a proprietary computer code called COMPAL by Concepts E.T.I., Inc. of Norwich, VT. The 7B compressor is described and some results of the modeling calculations are presented. Performance characteristics curves (PR/sub b/vs. flow and PR/sub a/) are included for UF 6 gas for two compressor inlet temperatures

  14. Wave Augmented Diffuser for Centrifugal Compressor

    Science.gov (United States)

    Skoch, Gary J. (Inventor); Paxson, Daniel E. (Inventor)

    2001-01-01

    A wave augmented diffuser for a centrifugal compressor surrounds the outlet of an impeller that rotates on a drive shaft having an axis of rotation. The impeller brings flow in in an axial direction and imparts kinetic energy to the flow discharging it in radial and tangential directions. The flow is discharged into a plurality of circumferentially disposed wave chambers. The wave chambers are periodically opened and closed by a rotary valve such that the flow through the diffuser is unsteady. The valve includes a plurality of valve openings that are periodically brought into and out of fluid communication with the wave chambers. When the wave chambers are closed, a reflected compression wave moves upstream towards the diffuser bringing the flow into the wave chamber to rest. This action recovers the kinetic energy from the flow and limits any boundary layer growth. The flow is then discharged in an axial direction through an opening in the valve plate when the valve plate is rotated to an open position. The diffuser thus efficiently raises the static pressure of the fluid and discharges an axially directed flow at a radius that is predominantly below the maximum radius of the diffuser.

  15. Centrifugal Blower for Personal Air Ventilation System (PAVS) - Phase 1

    Science.gov (United States)

    2015-02-01

    3  FIGURE 5: PHOTO & PERFORMANCE PLOT OF EXISTING CENTRIFUGAL COMPRESSOR ...aerodynamically similar to an existing centrifugal compressor pictured in Figure 5. The performance plot of this compressor demonstrates a high...blade tip diameter at impeller exit Figure 5: Photo & Performance plot of existing centrifugal compressor 70% 75% 65% 60%   6

  16. Unsteady influence of Self Recirculation Casing Treatment (SRCT) on high pressure ratio centrifugal compressor

    International Nuclear Information System (INIS)

    Mingyang, Yang; Ricardo, Martines-botas; Kangyao, Deng; Yangjun, Zhang; Xinqian, Zheng

    2016-01-01

    Highlights: • Reduced order model proves flow flucturations in impeller to be downstream disturbance propagation. • Fluctuations depression is attributed by the effect of energy bypass via rear slot of SRCT. • Flow distortion in diffuser results in disturbance with swing flow direction due to unbalanced forces. - Abstract: Self-Recirculation-Casing-Treatment (SRCT) is a widely employed method to enhance aerodynamic stability of a centrifugal compressor. This paper investigated unsteady effects of SRCT on the flow in a transonic centrifugal compressor via numerical method validated by experimental test. Firstly the static pressure distribution in the compressor without SRCT is measured for information of boundary conditions as well as validation. Then a 1-D unsteady model of a single passage is built and validated based on the experimental results. Next, the 1-D model of a passage with SRCT is built to investigate the unsteady influence of the SRCT on the flow in the passage. Finally 3-D unsteady CFD is employed to investigate the detailed influence of SRCT on the flow field in impeller passages. Results show that the topology of the passage with SRCT can remarkably damp the distortion propagating from downstream, hence depress the magnitude of the inlet flow distortion. Furthermore, the width of the rear slot in SRCT is the key factor for the damping effect. The 3-D simulation results further show that the fluctuations of the re-circulated flow rate via the front slot is depressed by the SRCT which is attributed to the damping effect of its configuration.

  17. Possibility of Thermomechanical Compressor Application in Desalination Plants

    Science.gov (United States)

    Blagin, E. V.; Shimanov, A. A.; Uglanov, D. A.; Korneev, S. S.

    2018-01-01

    This article deals with estimation of thermocompressor operating possibility in desalination plant with mechanical vapour compressor. In this plant thermocompressor is used instead of commonly used centrifugal compressor. Preliminary analysis shows that such plant is able to operate, however, power consumption is 3.5-6.5 higher in comparison with traditional MVC plant. In turn, utilization of thermocompressor allows avoiding usual high-frequency drive of centrifugal compressor. Drives with frequency of 50 Hz are enough for thermocompressor when centrifugal compressor requires drives with frequency up to 500 Hz and higher. Approximate thermocompressor dimensions are estimated.

  18. Analysis of Vaneless Diffuser Stall Instability in a Centrifugal Compressor

    Directory of Open Access Journals (Sweden)

    Elias Sundström

    2017-11-01

    Full Text Available Numerical simulations based on the large eddy simulation approach were conducted with the aim to explore vaneless diffuser rotating stall instability in a centrifugal compressor. The effect of the impeller blade passage was included as an inlet boundary condition with sufficiently low flow angle relative to the tangent to provoke the instability and cause circulation in the diffuser core flow. Flow quantities, velocity and pressure, were extracted to accumulate statistics for calculating mean velocity and mean Reynolds stresses in the wall-to-wall direction. The paper focuses on the assessment of the complex response of the system to the velocity perturbations imposed, the resulting pressure gradient and flow curvature effects.

  19. Experimental investigation of a forced response condition in a multistage compressor

    Science.gov (United States)

    Murray, William Louis, III

    The objective of this research is twofold. Firstly, the design, development, and construction of a test facility for a Honeywell APU-style centrifugal compressor was implemented, as well as the design and construction of an inlet flow experiment. Secondly, the aeromechanical response of an embedded stage in the Purdue 3-Stage axial research compressor was analyzed through a suite of different measurement techniques in the fulfillment of the end of the GUIde IV Consortium contract. The purpose of the first phase of Honeywell work was to comprehensively measure the flow field of an APU-style centrifugal compressor inlet through the use of Laser Doppler Velocimetry (LDV). A portion of a Honeywell supplied inlet was modified to provide optical access to the elbow, and a gas ejector system was designed and constructed to provide the same suction to the inlet that it would see during operation with the compressor. A performance and health monitoring electronics system was designed and purchased to support the testing of the Honeywell inlet ejector system and eventually it will be used for testing with a centrifugal compressor. Additionally, a secondary air and oil system has been designed and is currently being constructed in the test cell in preparation for the arrival of the Honeywell compressor this summer. An embedded rotor stage in the Purdue 3-stage compressor, with a Campbell diagram crossing of the 1T vibratory mode was analyzed with a suite of measurement systems. In addition to steady state compressor performance measurements, other types of measurements were used to characterize the aerodynamic forcing function for this forced response condition including: NSMS, high-frequency pressure transducers mounted in the casing and in a downstream stator, and cross-film thermal anemometry. Rotor geometry was measured by Aerodyne using an in-situ laser scanning technique. Vibrometry testing was performed at WPAFB to characterize safe operating speeds for stator

  20. New technology of subsea and offshore compressor

    Energy Technology Data Exchange (ETDEWEB)

    Almasi, Amin

    2012-09-15

    Subsea compressor is a hot topic. Subsea compressor offers tremendous potentials, but also some obstacles. Active magnetic bearings installed inside the process gas allow the elimination of lubrication and seal systems. High-speed permanent- magnet motor directly drives centrifugal compressor to meet optimum speed, eliminating gear box. This design offers inherent machinery health monitoring features and very compact and reliable train. New technology of hermitically sealed direct drive centrifugal compressor for offshore and subsea applications are discussed and case studies for horizontal and vertical compressor train arrangements are presented. (orig.)

  1. Measurement and numerical simulation of a small centrifugal compressor characteristics at small or negative flow rate

    Science.gov (United States)

    Tsukamoto, Kaname; Okada, Mizuki; Inokuchi, Yuzo; Yamasaki, Nobuhiko; Yamagata, Akihiro

    2017-04-01

    For centrifugal compressors used in automotive turbochargers, the extension of the surge margin is demanded because of lower engine speed. In order to estimate the surge line exactly, it is required to acquire the compressor characteristics at small or negative flow rate. In this paper, measurement and numerical simulation of the characteristics at small or negative flow rate are carried out. In the measurement, an experimental facility with a valve immediately downstream of the compressor is used to suppress the surge. In the numerical work, a new boundary condition that specifies mass flow rate at the outlet boundary is used to simulate the characteristics around the zero flow rate region. Furthermore, flow field analyses at small or negative flow rate are performed with the numerical results. The separated and re-circulated flow fields are investigated by visualization to identify the origin of losses.

  2. A 4-spot time-of-flight anemometer for small centrifugal compressor velocity measurements

    Science.gov (United States)

    Wernet, Mark P.; Skoch, Gary J.

    1992-01-01

    The application of laser anemometry techniques in turbomachinery facilities is a challenging dilemma requiring an anemometer system with special qualities. Here, we describe the use of a novel laser anemometry technique applied to a small 4.5 kg/s, 4:1 pressure ratio centrifugal compressor. Sample velocity profiles across the blade pitch are presented for a single location along the rotor. The results of the intra-blade passage velocity measurements will ultimately be used to verify CFD 3-D viscous code predictions.

  3. Investigation of deformation at a centrifugal compressor rotor in process of interference on shaft

    Science.gov (United States)

    Shamim, M. R.; Berezhnoi, D. V.

    2016-11-01

    In this paper, according to the finite element method, we had implemented “master- slave” method of contact interaction in elastic deformable bodies, with consider of the friction in the contact zone. We had compiled the orientation of solving extremum problems with inequality restrictions, projection algorithm, which called “the closest point projection algorithm”. Finally, an example, had brought to show the calculation of the rotor nozzle centrifugal compressor on the shaft with interference.

  4. Experimental Investigation of Factors Influencing Operating Rotor Tip Clearance in Multistage Compressors

    Directory of Open Access Journals (Sweden)

    Reid A. Berdanier

    2015-01-01

    Full Text Available An analysis of compressor rotor tip clearance measurements using capacitance probe instrumentation is discussed for a three-stage axial compressor. Thermal variations and centrifugal effects related to rotational speed changes affect clearance heights relative to the assembled configuration. These two primary contributions to measured changes are discussed both independently and in combination. Emphasis is given to tip clearance changes due to changing loading condition and at several compressor operating speeds. Measurements show a tip clearance change approaching 0.1 mm (0.2% rotor span when comparing a near-choke operating condition to a near-stall operating condition for the third stage. Additional consideration is given to environmental contributions such as ambient temperature, for which changes in tip clearance height on the order of 0.05 mm (0.1% rotor span were noted for temperature variations of 15°C. Experimental compressor operating clearances are presented for several temperatures, operating speeds, and loading conditions, and comparisons are drawn between these measured variations and predicted changes under the same conditions.

  5. Resistance Torque Based Variable Duty-Cycle Control Method for a Stage II Compressor

    Science.gov (United States)

    Zhong, Meipeng; Zheng, Shuiying

    2017-07-01

    The resistance torque of a piston stage II compressor generates strenuous fluctuations in a rotational period, and this can lead to negative influences on the working performance of the compressor. To restrain the strenuous fluctuations in the piston stage II compressor, a variable duty-cycle control method based on the resistance torque is proposed. A dynamic model of a stage II compressor is set up, and the resistance torque and other characteristic parameters are acquired as the control targets. Then, a variable duty-cycle control method is applied to track the resistance torque, thereby improving the working performance of the compressor. Simulated results show that the compressor, driven by the proposed method, requires lower current, while the rotating speed and the output torque remain comparable to the traditional variable-frequency control methods. A variable duty-cycle control system is developed, and the experimental results prove that the proposed method can help reduce the specific power, input power, and working noise of the compressor to 0.97 kW·m-3·min-1, 0.09 kW and 3.10 dB, respectively, under the same conditions of discharge pressure of 2.00 MPa and a discharge volume of 0.095 m3/min. The proposed variable duty-cycle control method tracks the resistance torque dynamically, and improves the working performance of a Stage II Compressor. The proposed variable duty-cycle control method can be applied to other compressors, and can provide theoretical guidance for the compressor.

  6. The effect of inlet distorted flow on steady and unsteady performance of a centrifugal compressor

    International Nuclear Information System (INIS)

    Park, Jae Hyoung; Kang, Shin Hyoung

    2005-01-01

    Effects of inlet distorted flow on performance, stall and surge are experimentally investigated for a high-speed centrifugal compressor. Tested results for the distorted inlet flow cases are compared with the result of the undistorted one. The performance of compressor is slightly deteriorated due to the inlet distortion. The inlet distortion does not affect the number of stall cell and the propagation velocity. It also does not change stall inception flow rate. However, as the distortion increases, stall starts at the higher flow rate for low speed at the lower flow rate for high speed. For 50,000 rpm stall occurs as the flow rate decreases, however disappears for the smaller flow rate. This is due to the interaction of surge and stall. After the stall and surge interact, the number of stall cell decreases

  7. Numerical study on tip clearance effect on performance of a centrifugal compressor

    International Nuclear Information System (INIS)

    Eum, Hark Jin; Kang, Shin Kyoung

    2003-01-01

    Effect of tip leakage flow on through flow and performance of a centrifugal compressor impeller was numerically studied using CFX-TASCflow. Seven different tip clearances were used to consider the influence of tip clearance on performance. Secondary flow and loss factor were evaluated to understand the loss mechanism inside the impeller due to tip leakage flow. The calculated results were circumferentially averaged along the passage and at the impeller exit for quantitative discussion. Tip clearance effect on performance could be decomposed into inviscid and viscous components using one dimensional equation. The inviscid component is related with the specific work reduction and the viscous component is related with the additional entropy generation. Two components affected performance equally, while efficiency drop was mainly influenced by viscous loss. Performance and efficiency drop due to tip clearance were proportional to the ratio of tip clearance to exit blade height. A simple model suggested in the present study predict performance and efficiency drop quite successfully

  8. Weak rotating flow disturbances in a centrifugal compressor with a vaneless diffuser

    Science.gov (United States)

    Moore, F. K.

    1988-01-01

    A theory is presented to predict the occurrence of weak rotating waves in a centrifugal compression system with a vaneless diffuser. As in a previous study of axial systems, an undisturbed performance characteristic is assumed known. Following an inviscid analysis of the diffuser flow, conditions for a neutral rotating disturbance are found. The solution is shown to have two branches; one with fast rotation, the other with very slow rotation. The slow branch includes a dense set of resonant solutions. The resonance is a feature of the diffuser flow, and therefore such disturbances must be expected at the various resonant flow coefficients regardless of the compressor characteristic. Slow solutions seem limited to flow coefficients less than about 0.3, where third and fourth harmonics appear. Fast waves seem limited to a first harmonic. These fast and slow waves are described, and effects of diffuser-wall convergence, backward blade angles, and partial recovery of exit velocity head are assessed.

  9. L2F and LDV velocimetry measurement and analysis of the 3-D flow field in a centrifugal compressor

    Science.gov (United States)

    Fagan, John R., Jr.; Fleeter, Sanford

    1989-01-01

    The flow field in the Purdue Research Centrifugal Compressor is studied using a laser two-focus (L2F) velocimeter. L2F data are obtained which quantify: (1) the compressor inlet flow field; (2) the steady-state velocity field in the impeller blade passages; and (3) the flow field in the radial diffuser. The L2F data are compared with both laser Doppler velocimetry (LDV) data and predictions from three-dimensional inviscid and viscous flow models. In addition, a model is developed to calculate the effect on the measurement volume geometry of refraction by curved windows. Finally, the advantages and disadvantages of using the L2F for turbomachinery measurements is discussed in terms of measurement accuracy, ease of use, including sample time per correlated event and the ability to make measurements in regions of high noise due to stray radiation from wall reflections.

  10. Tests of cold helium compressors at Fermilab

    International Nuclear Information System (INIS)

    Peterson, T.J.; Fuerst, J.D.

    1988-01-01

    Fermilab has tested two compressors for possible installation in the satellite refrigerator buildings of the Tevatron cryogenic system. Both Creare Inc. and Cryogenic Consultants Inc. have supplied units for evaluation. The Creare machine, a high speed centrifugal pump/compressor, yielded 60% adiabatic efficiency but had difficulty withstanding two-phase flow. Cryogenic Consultants provided a reciprocating unit which achieved 59% efficiency and, although lacking the operating characteristics of the turbomachine, endured throughout testing and was insensitive to two-phase flow. Test results are discussed

  11. Unsteady behavior of leading-edge vortex and diffuser stall in a centrifugal compressor with vaned diffuser

    Science.gov (United States)

    Fujisawa, Nobumichi; Hara, Shotaro; Ohta, Yutaka

    2016-02-01

    The characteristics of a rotating stall of an impeller and diffuser and the evolution of a vortex generated at the diffuser leading-edge (i.e., the leading-edge vortex (LEV)) in a centrifugal compressor were investigated by experiments and numerical analysis. The results of the experiments revealed that both the impeller and diffuser rotating stalls occurred at 55 and 25 Hz during off-design flow operation. For both, stall cells existed only on the shroud side of the flow passages, which is very close to the source location of the LEV. According to the CFD results, the LEV is made up of multiple vortices. The LEV is a combination of a separated vortex near the leading- edge and a longitudinal vortex generated by the extended tip-leakage flow from the impeller. Therefore, the LEV is generated by the accumulation of vorticity caused by the velocity gradient of the impeller discharge flow. In partial-flow operation, the spanwise extent and the position of the LEV origin are temporarily transmuted. The LEV develops with a drop in the velocity in the diffuser passage and forms a significant blockage within the diffuser passage. Therefore, the LEV may be regarded as being one of the causes of a diffuser stall in a centrifugal compressor.

  12. PARAMETRIC DIAGNOSTICS OF THE CENTRIFUGAL SUPERCHARGER'S TECHNICAL CONDITION DURING OPERATION

    Directory of Open Access Journals (Sweden)

    Regina A. Khuramshina

    2017-01-01

    Full Text Available Abstract. Objectives The main aim is to develop a mathematical model of a centrifugal compressor and carry out a parametric diagnostics of a centrifugal supercharger's technical condition during operation. Methods  A model is proposed for calculating the thermodynamic properties of natural gas, reducing the parameters of a centrifugal compressor to the initial conditions and to the rotation frequency, as well as the integral indicators of the supercharger's technical state. The technical state of the gas path of the centrifugal supercharger of the compressor unit is determined by the parametric diagnostic method. Results  The software implementation of the mathematical model of centrifugal compressor is carried out using a DVIGwT PC. The analysis of calculations indicates that the model is appropriate, with the error being due to taking into account the properties of iso-butane and i-hexane, in contrast with the VNIIGAZ technique. The evaluation studies of a centrifugal compressor's state are indicative of the presence or absence of its defects. Conclusion  Among a number of the diagnostic methods for evaluating a centrifugal supercharger, the most effective is vibrodiagnostics. However, the search for malfunctions and nascent defects in the flowing part of the centrifugal compressor cannot be limited only to vibrodiagnostic data, which provides about 60% of the reliable information about the state of the gas-air tract. About 20% of the compressor's malfunctions and approximately half of the dangerous modes of the supercharger's flow-through part is detected using thermogasdynamic parametric analysis (parametric diagnostics. The main difficulty of the control over the technical state of the flow-through part of the centrifugal supercharger is in the complication of the quantitative evaluation of the processes taking place in the supercharger, which leads to problems in providing reliable diagnosis during a reasonable period of time.

  13. Robust design optimization method for centrifugal impellers under surface roughness uncertainties due to blade fouling

    Science.gov (United States)

    Ju, Yaping; Zhang, Chuhua

    2016-03-01

    Blade fouling has been proved to be a great threat to compressor performance in operating stage. The current researches on fouling-induced performance degradations of centrifugal compressors are based mainly on simplified roughness models without taking into account the realistic factors such as spatial non-uniformity and randomness of the fouling-induced surface roughness. Moreover, little attention has been paid to the robust design optimization of centrifugal compressor impellers with considerations of blade fouling. In this paper, a multi-objective robust design optimization method is developed for centrifugal impellers under surface roughness uncertainties due to blade fouling. A three-dimensional surface roughness map is proposed to describe the nonuniformity and randomness of realistic fouling accumulations on blades. To lower computational cost in robust design optimization, the support vector regression (SVR) metamodel is combined with the Monte Carlo simulation (MCS) method to conduct the uncertainty analysis of fouled impeller performance. The analyzed results show that the critical fouled region associated with impeller performance degradations lies at the leading edge of blade tip. The SVR metamodel has been proved to be an efficient and accurate means in the detection of impeller performance variations caused by roughness uncertainties. After design optimization, the robust optimal design is found to be more efficient and less sensitive to fouling uncertainties while maintaining good impeller performance in the clean condition. This research proposes a systematic design optimization method for centrifugal compressors with considerations of blade fouling, providing a practical guidance to the design of advanced centrifugal compressors.

  14. NASA Glenn's Single-Stage Axial Compressor Facility Upgraded

    Science.gov (United States)

    Brokopp, Richard A.

    2004-01-01

    NASA Glenn Research Center's Single-Stage Axial Compressor Facility was upgraded in fiscal year 2003 to expand and improve its research capabilities for testing high-speed fans and compressors. The old 3000-hp drive motor and gearbox were removed and replaced with a refurbished 7000-hp drive motor and gearbox, with a maximum output speed of 21,240 rpm. The higher horsepower rating permits testing of fans and compressors with higher pressure ratio or higher flow. A new inline torquemeter was installed to provide an alternate measurement of fan and compressor efficiency, along with the standard pressure and temperature measurements. A refurbished compressor bearing housing was also installed with bidirectional rotation capability, so that a variety of existing hardware could be tested. Four new lubrication modules with backup capability were installed for the motor, gearbox, torquemeter, and compressor bearing housing, so that in case the primary pump fails, the backup will prevent damage to the rotating hardware. The combustion air supply line for the facility inlet air system was activated to provide dry air for repeatable inlet conditions. New flow conditioning hardware was installed in the facility inlet plenum tank, which greatly reduced the inlet turbulence. The new inlet can also be easily modified to accommodate 20- or 22-in.-diameter fans and compressors, so a variety of existing hardware from other facilities (such as Glenn's 9- by 15-Foot Low-Speed Wind Tunnel) can be tested in the Single-Stage Axial Compressor Facility. An exhaust line was also installed to provide bleed capability to remove the inlet boundary layer. To improve the operation and control of the facility, a new programmable logic controller (PLC) was installed to upgrade from hardwired relay logic to software logic. The PLC also enabled the usage of human-machine interface software to allow for easier operation of the facility and easier reconfiguration of the facility controls when

  15. Centrifugal Compressors, Flow Phenomena and Performance.

    Science.gov (United States)

    1980-11-01

    r2 = 1.975 situated near diffuser exit/ collector entrance. Total temperature measure- ments have been performed at the compressor inlet and exit...non-square mesh is used in a two-dimensional flow calculation. In fact, this term is compounded of the product of a constant coefficient multiplying the...terms of the finite difference equations are evaluated from the zeroth approximation, i.e., the solution of Katsanis and McNally (1), while parabolic

  16. Oil-free centrifugal hydrogen compression technology demonstration

    Energy Technology Data Exchange (ETDEWEB)

    Heshmat, Hooshang [Mohawk Innovative Technology Inc., Albany, NY (United States)

    2014-05-31

    One of the key elements in realizing a mature market for hydrogen vehicles is the deployment of a safe and efficient hydrogen production and delivery infrastructure on a scale that can compete economically with current fuels. The challenge, however, is that hydrogen, being the lightest and smallest of gases with a lower viscosity and density than natural gas, readily migrates through small spaces and is difficult to compresses efficiently. While efficient and cost effective compression technology is crucial to effective pipeline delivery of hydrogen, the compression methods used currently rely on oil lubricated positive displacement (PD) machines. PD compression technology is very costly, has poor reliability and durability, especially for components subjected to wear (e.g., valves, rider bands and piston rings) and contaminates hydrogen with lubricating fluid. Even so called “oil-free” machines use oil lubricants that migrate into and contaminate the gas path. Due to the poor reliability of PD compressors, current hydrogen producers often install duplicate units in order to maintain on-line times of 98-99%. Such machine redundancy adds substantially to system capital costs. As such, DOE deemed that low capital cost, reliable, efficient and oil-free advanced compressor technologies are needed. MiTi’s solution is a completely oil-free, multi-stage, high-speed, centrifugal compressor designed for flow capacity of 500,000 kg/day with a discharge pressure of 1200 psig. The design employs oil-free compliant foil bearings and seals to allow for very high operating speeds, totally contamination free operation, long life and reliability. This design meets the DOE’s performance targets and achieves an extremely aggressive, specific power metric of 0.48 kW-hr/kg and provides significant improvements in reliability/durability, energy efficiency, sealing and freedom from contamination. The multi-stage compressor system concept has been validated through full scale

  17. Simulation of Casing Treatments of a Transonic Compressor Stage

    Directory of Open Access Journals (Sweden)

    M. Hembera

    2008-01-01

    Full Text Available This article presents the study of casing treatments on an axial compressor stage for improving stability and enhancing stall margin. So far, many simulations of casing treatments on single rotor or rotor-stator configurations were performed. But as the application of casing treatments in engines will be in a multistage compressor, in this study, the axial slots are applied to a typical transonic first stage of a high-pressure 4.5-stage compressor including an upstream IGV, rotor, and stator. The unsteady simulations are performed with a three-dimensional time accurate Favre-averaged Navier-stokes flow solver. In order to resolve all important flow mechanisms appearing through the use of casing treatments, a computational multiblock grid consisting of approximately 2.4 million nodes was used for the simulations. The configurations include axial slots in 4 different variations with an axial extension ranging into the blade passage of the IGV. Their shape is semicircular with no inclination in circumferential direction. The simulations proved the effectiveness of casing treatments with an upstream stator. However, the results also showed that the slots have to be carefully positioned relative to the stator location.

  18. Numerical investigation on pressure fluctuations in centrifugal compressor with different inlet guide vanes pre-whirl angles

    Science.gov (United States)

    Wang, Y. C.; Shi, M.; Cao, S. L.; Li, Z. H.

    2013-12-01

    The pressure fluctuations in a centrifugal compressor with different inlet guide vanes (IGV) pre-whirl angles were investigated numerically, as well as the pre-stress model and static structural of blade. The natural frequency was evaluated by pre-stress model analysis. The results show that, the aero-dynamic pressure acting on blade surface is smaller than rotation pre-stress, which wouldn't result in large deformation of blade. The natural frequencies with rotation pre-stress are slightly higher than without rotation pre-stress. The leading mechanism of pressure fluctuations for normal conditions is the rotor-stator (IGVs) interaction, while is serious flow separations for conditions that are close to surge line. A few frequency components in spectra are close to natural frequency, which possibly result in resonant vibration if amplitude is large enough, which is dangerous for compressor working, and should be avoided.

  19. A prediction of 3-D viscous flow and performance of the NASA Low-Speed Centrifugal Compressor

    Science.gov (United States)

    Moore, John; Moore, Joan G.

    1990-01-01

    A prediction of the three-dimensional turbulent flow in the NASA Low-Speed Centrifugal Compressor Impeller has been made. The calculation was made for the compressor design conditions with the specified uniform tip clearance gap. The predicted performance is significantly worse than that predicted in the NASA design study. This is explained by the high tip leakage flow in the present calculation and by the different model adopted for tip leakage flow mixing. The calculation gives an accumulation of high losses in the shroud/pressure-side quadrant near the exit of the impeller. It also predicts a region of meridional backflow near the shroud wall. Both of these flow features should be extensive enough in the NASA impeller to allow detailed flow measurements, leading to improved flow modeling. Recommendations are made for future flow studies in the NASA impeller.

  20. Multi-point optimization of recirculation flow type casing treatment in centrifugal compressors

    Science.gov (United States)

    Tun, Min Thaw; Sakaguchi, Daisaku

    2016-06-01

    High-pressure ratio and wide operating range are highly required for a turbocharger in diesel engines. A recirculation flow type casing treatment is effective for flow range enhancement of centrifugal compressors. Two ring grooves on a suction pipe and a shroud casing wall are connected by means of an annular passage and stable recirculation flow is formed at small flow rates from the downstream groove toward the upstream groove through the annular bypass. The shape of baseline recirculation flow type casing is modified and optimized by using a multi-point optimization code with a metamodel assisted evolutionary algorithm embedding a commercial CFD code CFX from ANSYS. The numerical optimization results give the optimized design of casing with improving adiabatic efficiency in wide operating flow rate range. Sensitivity analysis of design parameters as a function of efficiency has been performed. It is found that the optimized casing design provides optimized recirculation flow rate, in which an increment of entropy rise is minimized at grooves and passages of the rotating impeller.

  1. Thermal characteristics of high-temperature R718 heat pumps with turbo compressor thermal vapor recompression

    International Nuclear Information System (INIS)

    Šarevski, Milan N.; Šarevski, Vasko N.

    2017-01-01

    Highlights: • High pressure ratio, high speed, transonic R718 centrifugal compressors. • High efficient industrial evaporators/concentrators with turbo thermal vapor recompression. • Utilization of waste heat from industrial thermal and processing systems. • R718 is an ideal refrigerant for the novel high-temperature industrial heat pumps. • Application of single-stage R718 centrifugal compressors. - Abstract: Characteristics of R718 centrifugal compressors are analyzed and range of their applications in industrial high-temperature heat pumps, district heating systems and geothermal green house heating systems are estimated. Implementation of turbo compressor thermal vapor recompression in industrial evaporating/concentrating plants for waste heat utilization results in a high energy efficiency and in other technical, economical and environmental benefits. A novel concept of turbo compression R718 heat pumps is proposed and an assessment of their thermal characteristics is presented for utilization of waste heat from industrial thermal plants and systems (boilers, furnaces, various technological and metallurgical cooling processes, etc.), and for applications in district heating and geothermal green house heating systems. R718 is an ideal refrigerant for the novel high-temperature turbo compression industrial heat pumps. Direct evaporation and condensation are advantages of the proposed system which lead to higher COP, and to simplification of the plant and lower cost.

  2. 33 CFR 154.826 - Vapor compressors and blowers.

    Science.gov (United States)

    2010-07-01

    ...) Excessive shaft bearing temperature. (d) If a centrifugal compressor, fan, or lobe blower handles vapor in... 33 Navigation and Navigable Waters 2 2010-07-01 2010-07-01 false Vapor compressors and blowers....826 Vapor compressors and blowers. (a) Each inlet and outlet to a compressor or blower which handles...

  3. Compressor performance aerodynamics for the user

    CERN Document Server

    Gresh, Theodore

    2001-01-01

    Compressor Performance is a reference book and CD-ROM for compressor design engineers and compressor maintenance engineers, as well as engineering students. The book covers the full spectrum of information needed for an individual to select, operate, test and maintain axial or centrifugal compressors. It includes basic aerodynamic theory to provide the user with the ""how's"" and ""why's"" of compressor design. Maintenance engineers will especially appreciate the troubleshooting guidelines offered. Includes many example problems and reference data such as gas propert

  4. Evaluation of supercritical CO2 centrifugal compressor experimental data by CFD analysis

    International Nuclear Information System (INIS)

    Takagi, Kazuhisa; Muto, Yasushi; Ishizuka, Takao; Watanabe, Noriyuki; Aritomi, Masanori

    2011-01-01

    A supercritical CO2 gas turbine of 20MPa is suitable to couple with the Na-cooled fast reactor since Na - CO2 reaction is mild at the outlet temperature of 800K, the cycle thermal efficiency is relatively high and the size of CO2 gas turbine is very compact. In this gas turbine cycle, a compressor operates near the critical point. The property of CO2 and then the behavior of compressible flow near the critical point changes very sharply. So far, such a behavior is not examined sufficiently. Then, it is important to clarify compressible flow near the critical point. In this paper, the experimental data of the centrifugal supercritical CO2 compressor have been evaluated by CFD analyses using a computer code 'CFX'. In the analyses, real gas properties of CO2 were achieved by simulating density. The test compressor consists of three kinds of impeller. First, impeller A has 16 blades and the overall diameter is 110mm. Second, impeller B has 16 blades and the overall diameter is 76mm. Third, impeller C has 12 blades and the overall diameter is 56mm. Each impeller has each diffuser. So, CFD analysis was conducted for each impeller and each diffuser. The results were compared and evaluated for the three different impeller and diffuser sets. Main output of calculation is a value of the total pressure at diffuser outlet, which agreed very well with that of the experiment. Total and static pressure distributions, relative velocity distributions and temperature distributions surrounding impeller and diffuser were obtained. Adiabatic efficiency was also evaluated. (author)

  5. Determination of the Optimal Operating Parameters for the Jefferson Lab's Cryogenic Cold Compressor System

    International Nuclear Information System (INIS)

    Joe Wilson; Venkatarao Ganni; Dana Arenius; Jonathan Creel

    2004-01-01

    Jefferson Lab's (JLab) Continuous Electron Beam Accelerator Facility (CEBAF) and Free Electron Laser (FEL) are supported by 2 K helium refrigerator known as the Central Helium Liquefier (CHL), which maintains a constant low vapor pressure over the accelerators' large liquid helium inventory with a five-stage centrifugal compressor train. The cold compressor train operates with constrained discharge pressure and can be varied over a range of suction pressures and mass flows to meet the operational requirements of the two accelerators. Using data from commissioning and routine operations of the cold compressor system, the presented procedure predicts an operating point for each cold compressor such that maximum efficiency is attained for the overall cold compressor system for a given combination of mass flow and vapor pressure. The procedure predicts expected efficiency of the system and relative compressors speeds for operating vapor pressures from 4 to 2.5 kPa (corresponds to overall pressure ratios of 29 to 56) and flow rates of 135 g/s to 250 g/s. The results of the predictions are verified by test for a few operating conditions of mass flows and vapor pressures

  6. Shape Optimization of Impeller Blades for 15,000 HP Centrifugal Compressor Using Fluid Structural Interaction Analysis

    International Nuclear Information System (INIS)

    Kang, Hyun Su; Oh, Jeongsu; Han, Jeong Sam

    2014-01-01

    This paper discusses a one-way fluid structural interaction (FSI) analysis and shape optimization of the impeller blades for a 15,000 HP centrifugal compressor using the response surface method (RSM). Because both the aerodynamic performance and the structural safety of the impeller are affected by the shape of its blades, shape optimization is necessary using the FSI analysis, which includes a structural analysis for the induced fluid pressure and centrifugal force. The FSI analysis is performed in ANSYS Workbench: ANSYS CFX is used for the flow field and ANSYS Mechanical is used for the structural field. The response surfaces for the FSI results (efficiency, pressure ratio, maximum stress, etc.) generated based on the design of experiments (DOE) are used to find an optimal shape for the impeller blades, which provides the maximum aerodynamic performance subject to the structural safety constraints

  7. Shape Optimization of Impeller Blades for 15,000 HP Centrifugal Compressor Using Fluid Structural Interaction Analysis

    Energy Technology Data Exchange (ETDEWEB)

    Kang, Hyun Su [Sungkyunkwan University, Suwon (Korea, Republic of); Oh, Jeongsu [Daejoo Machinery Co., Daegu (Korea, Republic of); Han, Jeong Sam [Andong National University, Andong (Korea, Republic of)

    2014-06-15

    This paper discusses a one-way fluid structural interaction (FSI) analysis and shape optimization of the impeller blades for a 15,000 HP centrifugal compressor using the response surface method (RSM). Because both the aerodynamic performance and the structural safety of the impeller are affected by the shape of its blades, shape optimization is necessary using the FSI analysis, which includes a structural analysis for the induced fluid pressure and centrifugal force. The FSI analysis is performed in ANSYS Workbench: ANSYS CFX is used for the flow field and ANSYS Mechanical is used for the structural field. The response surfaces for the FSI results (efficiency, pressure ratio, maximum stress, etc.) generated based on the design of experiments (DOE) are used to find an optimal shape for the impeller blades, which provides the maximum aerodynamic performance subject to the structural safety constraints.

  8. Numerical investigation on pressure fluctuations in centrifugal compressor with different inlet guide vanes pre-whirl angles

    International Nuclear Information System (INIS)

    Wang, Y C; Shi, M; Cao, S L; Li, Z H

    2013-01-01

    The pressure fluctuations in a centrifugal compressor with different inlet guide vanes (IGV) pre-whirl angles were investigated numerically, as well as the pre-stress model and static structural of blade. The natural frequency was evaluated by pre-stress model analysis. The results show that, the aero-dynamic pressure acting on blade surface is smaller than rotation pre-stress, which wouldn't result in large deformation of blade. The natural frequencies with rotation pre-stress are slightly higher than without rotation pre-stress. The leading mechanism of pressure fluctuations for normal conditions is the rotor-stator (IGVs) interaction, while is serious flow separations for conditions that are close to surge line. A few frequency components in spectra are close to natural frequency, which possibly result in resonant vibration if amplitude is large enough, which is dangerous for compressor working, and should be avoided

  9. Using helical compressors for coke gas condensation

    Energy Technology Data Exchange (ETDEWEB)

    Privalov, V E; Rezunenko, Yu I; Lelyanov, N V; Zarnitzkii, G Eh; Gordienko, A A; Derebenko, I F; Venzhega, A G; Leonov, N P; Gorokhov, N N

    1982-08-01

    Coke oven gas compression is discussed. Presently used multilevel piston compressors are criticized. The paper recommends using helical machines which combine advantages of using volume condensing compressors and compact high-efficiency centrifugal machines. Two kinds of helical compressors are evaluated: dry and oil-filled; their productivities and coke oven gas chemical composition are analyzed. Experiments using helical compressors were undertaken at the Yasinovskii plant. Flowsheet of the installation is shown. Performance results are given in a table. For all operating conditions content of insolubles in oil compounds is found to be lower than the acceptable value (0.08%). Compressor productivity measurements with variable manifold pressure are evaluated. Figures obtained show that efficient condensation of raw coke oven gas is possible. Increasing oil-filled compressor productivity is recommended by decreasing amount of oil injected and simultaneously increasing rotation speed. The dry helical compressor with water seal is found to be most promising for raw coke oven gas condensation. (10 refs.)

  10. Performance test for the compressor of 100kW APU

    International Nuclear Information System (INIS)

    Lim, Byeung Jun; Cha, Bong Jun; Yang, Soo Seok; Lee, Kyoung Jin; Baik, Ki Young

    2001-01-01

    The performance test of a centrifugal compressor for APU(Auxiliary Power Unit) which is developed by the collaborative research of KARI and Samsung TechWin has been conducted. The investigated compressor consists of a curved inlet, a centrifugal impeller, a channel diffuser and a plenum chamber. The experiments were carried out in an open-loop centrifugal compressor test rig driven by a turbine. For three different diffusers, overall performance data were obtained at 80%, 90% and 97% of design speed. For the initially designed wedge-type diffuser, test results showed that the compressor was operated at a higher mass flow rate than the design requirement. By reducing the diffuser throat area, the compressor operating range was shifted to lower mass flow rate range. The test result of redesigned wedge-type diffuser showed high pressure loss. To reduce the diffuser loss, diffuser inlet radius was increased and airfoil-type of diffuser was adopted. This airfoil-type diffuser showed reasonal results in terms of design requirement

  11. Applied measuring techniques for the investigation of time-dependent flow phenomena in centrifugal compressors

    International Nuclear Information System (INIS)

    Hass, U.; Haupt, U.; Jansen, M.; Kassens, K.; Knapp, P.; Rautenberg, M.

    1978-01-01

    During the past 10 years new measuring techniques have been developed for the experimental investigation of highly loaded centrifugal compressors. These measuring techniques take into account the time dependency of the fluctuating physical quantities such as pressure, temperature, and velocity. Some key points of these experimental techniques are shown and explained in this paper. An important basis for such measurements is the accurate dynamic calibration of the measuring apparatus. In addition, some problems involved analyzing measured signals are dealt with and pressure measurements and their interpretation are shown. Finally optical, acoustical and vibrational measuring procedures are described which are additionally used for the investigation of non-stationary flow phenomena. (orig.) [de

  12. Simulated dynamic response of a multi-stage compressor with variable molecular weight flow medium

    Science.gov (United States)

    Babcock, Dale A.

    1995-01-01

    A mathematical model of a multi-stage compressor with variable molecular weight flow medium is derived. The modeled system consists of a five stage, six cylinder, double acting, piston type compressor. Each stage is followed by a water cooled heat exchanger which serves to transfer the heat of compression from the gas. A high molecular weight gas (CFC-12) mixed with air in varying proportions is introduced to the suction of the compressor. Condensation of the heavy gas may occur in the upper stage heat exchangers. The state equations for the system are integrated using the Advanced Continuous Simulation Language (ACSL) for determining the system's dynamic and steady state characteristics under varying operating conditions.

  13. New improved counter - current multi-stage centrifugal extractor for solvent extraction process

    International Nuclear Information System (INIS)

    Gheorghe, Ionita; Mirica, Dumitru; Croitoru, Cornelia; Stefanescu, Ioan; Retegan, Teodora; Kitamoto, Asashi

    2003-01-01

    Total actinide recovery, lanthanide/actinide separation and selective partitioning of actinide from high level waste (HLW) are nowadays of a major interest. Actinide partitioning with a view to safe disposing of HLW or utilization in many other applications of recovered elements involves an extraction process usually by means of mixer-settler, pulse column or centrifugal contactor. The latter, presents some doubtless advantages and responds to the above mentioned goals. A new type of counter-current multistage centrifugal extractor has been designed and performed. A similar apparatus was not found from in other published papers as yet. The counter-current multi-stage centrifugal extractor was a cylinder made of stainless steel with an effective length of 346 mm, the effective diameter of 100 mm and a volume of 1.5 liters, working in a horizontal position. The new internal structure and geometry of the new advanced centrifugal extractor consisting of nine cells (units), five rotation units, two mixing units, two propelling units and two final plates, ensures the counter-current running of the two phases.The central shaft having the rotation cells fixed on it is coupled by an intermediary connection to a electric motor of high rotation speed. The conceptual layout of the advanced counter-current multi-stage centrifugal extractor is presented. The newly designed extractor has been tested at 500-2800 rot/min for a ratio of the aqueous/organic phase =1 to examine the mechanical behavior and the hydrodynamics of the two phases in countercurrent. The results showed that the performances have been generally good and the design requirements were fulfilled. The newly designed counter-current multistage centrifugal extractor appears to be a promising way to increase extraction rate of radionuclides and metals from liquid effluents. (authors)

  14. Extensive optimisation analyses of the piping of two large underground gas storage ariel compressors

    NARCIS (Netherlands)

    Eijk, A.; Korst, H.J.C.; Ploumen, G.; Heyer, D.

    2007-01-01

    Two large identical 6-cylinder Ariel JGB/6 compressors of each 7.5 Mw, are used for the underground gas storage (UGS) plant of Essent in Epe, Germany. The compressors can be operated at a wide range of operating conditions, e.g. variable suction and discharge pressures, 2-stage mode during gas

  15. Tip clearance effect on through-flow and performance of a centrifugal compressor

    International Nuclear Information System (INIS)

    Eum, Hark Jin; Kang, Young Seok; Kang, Shin Hyoung

    2004-01-01

    Numerical simulations have been performed to investigate tip clearance effect on through-flow and performance of a centrifugal compressor which has the same configuration of impeller with six different tip clearances. Secondary flow and loss distribution have been surveyed to understand the flow mechanism due to the tip clearance. Tip leakage flow strongly interacts with mainstream flow and considerably changes the secondary flow and the loss distribution inside the impeller passage. A method has been described to quantitatively estimate the tip clearance effect on the performance drop and the efficiency drop. The tip clearance has caused specific work reduction and additional entropy generation. The former, which is called inviscid loss, is independent of any internal loss and the latter, which is called viscous loss, is dependent on every loss in the flow passage. Two components equally affected the performance drop as the tip clearances were small, while the efficiency drop was influenced by the viscous component alone. The additional entropy generation was modeled with all the kinetic energy of the tip leakage flow. Therefore, the present paper can provide how to quantitatively estimate the tip clearance effect on the performance and efficiency

  16. Analysis of rig test data for an axial/centrifugal compressor in the 12 kg/sec

    Science.gov (United States)

    Owen, A. K.

    1994-01-01

    Extensive testing was done on a T55-L-712 turboshaft engine compressor in a compressor test rig at TEXTRON/Lycoming. These rig tests will be followed by a series of engine tests to occur at the NASA Lewis Research Center beginning in the last quarter of 1993. The goals of the rig testing were: (1) map the steady state compressor operation from 20 percent to 100 percent design speed, (2) quantify the effects of compressor bleed on the operation of the compressor, and (3) explore and measure the operation of the compressor in the flow ranges 'beyond' the normal compressor stall line. Instrumentation consisted of 497 steady state pressure sensors, 153 temperature sensors and 34 high response transducers for transient analysis in the pre- and post-stall operating regime. These measurements allow for generation of detailed stage characteristics as well as overall mapping. Transient data is being analyzed for the existence of modal disturbances at the front face of the compression system ('stall precursors'). This paper presents some preliminary results of the ongoing analysis and a description of the current and future program plans. It will primarily address the unsteady events at the front face of the compression system that occur as the system transitions from steady state to unsteady (stall/surge) operation.

  17. Regulating Effect of Asymmetrical Impeller on the Flow Distributions of Double-sided Centrifugal Compressor

    Science.gov (United States)

    Yang, Ce; Liu, Yixiong; Yang, Dengfeng; Wang, Benjiang

    2017-11-01

    To achieve the rebalance of flow distributions of double-sided impellers, a method of improving the radius of rear impeller is presented in this paper. It is found that the flow distributions of front and rear impeller can be adjusted effectively by increasing the radius of rear impeller, thus improves the balance of flow distributions of front and rear impeller. Meanwhile, the working conversion mode process of double-sided centrifugal compressor is also changed. Further analysis shows that the flowrates of blade channels in front impeller are mainly influenced by the circumferential distributions of static pressure in the volute. But the flowrates of rear impeller blade channels are influenced by the outlet flow field of bent duct besides the effects of static pressure distributions in the volute. In the airflow interaction area downstream, the flowrate of blade channel is obviously smaller. By increasing the radius of rear impeller, the work capacity of rear impeller is enhanced, the working mode conversion process from parallel working mode of double-sided impeller to the single impeller working mode is delayed, and the stable working range of double-sided compressor is broadened.

  18. Axial-Centrifugal Compressor Program

    Science.gov (United States)

    1975-10-01

    Assembly . .. . .... ..... 33 5 Tie Bolt...... .. .. .. .. . *.. .. .. .. .. .. ... 34 6 Axial Compressor Rotor Assembly Runouts . . .. . 34 7 CCV Blow...1.796 Impeller Slip Factor ’Ce2/U 2 ) .91 Impeller Wheel Speed ft/sec 1992.2 Impellet ’.ip Radius in. 3.780 Blade Tip Metal Angle- deg 0 Numbec of Blades...test item to the next Phase V component test. The test vehicle final balance levels and rotor runouts were normal at teardown, and no rubsI were

  19. Radial compressor for a two-stage heat pump. Phase 2; Compresseur radial pour pompe a chaleur bi-etagee. Phase 2

    Energy Technology Data Exchange (ETDEWEB)

    Schiffmann, J.; Favrat, D. [Federal Institute of Technology (EPFL), Industrial Energy Systems Laboratory (LENI), Lausanne (Switzerland); Molyneaux, A. [Ofttech SA, Lausanne (Switzerland)

    2005-07-01

    This final report for the Swiss Federal Office of Energy (SFOE) reviews the results of the second phase of a project carried out at the Federal Institute of Technology in Lausanne, Switzerland, that involved the development of a two-stage heat pump that could replace conventional sources of domestic heating such as oil or gas-fired boilers. This report deals with the construction of a single-stage system to test the basic functions, aerodynamic bearings, drive and compressor and thus prove the correctness of the concept of the system. The results of the tests made are presented and discussed.

  20. Pre-swirl mechanism in front of a centrifugal compressor: effects on surge line and on unsteady phenomena in surge area

    Directory of Open Access Journals (Sweden)

    Danlos Amélie

    2017-01-01

    Full Text Available Using a pre-swirl mechanism upstream an impeller of a compressor allows to modify its characteristics curve, while weakly damaging its efficiency. Another consequence of the pre-swirl is to push back the surge line limit and to increase the operation zone towards the low flow rate limits. A centrifugal compressor has been modified in order to add a swirl generator device upstream the impeller. The incidence values of blades can vary from 0° (no pre-swirl to ±90°. The variation of the stator blades incidence has several main consequences: to allow a flow rate adjustment with a good efficiency conservation, to increase the angular velocity with a constant shaft power, to produce a displacement of the surge line limit. In this paper, the results of experimental studies are presented to analyze the surge line and the intensity of unsteady phenomena when the compressor works in its surge area.

  1. Development Of A Centrifugal Hydrogen Pipeline Gas Compressor

    Energy Technology Data Exchange (ETDEWEB)

    Di Bella, Francis A. [Concepts NREC, White River Junction, VY (United States)

    2015-04-16

    Concepts NREC (CN) has completed a Department of Energy (DOE) sponsored project to analyze, design, and fabricate a pipeline capacity hydrogen compressor. The pipeline compressor is a critical component in the DOE strategy to provide sufficient quantities of hydrogen to support the expected shift in transportation fuels from liquid and natural gas to hydrogen. The hydrogen would be generated by renewable energy (solar, wind, and perhaps even tidal or ocean), and would be electrolyzed from water. The hydrogen would then be transported to the population centers in the U.S., where fuel-cell vehicles are expected to become popular and necessary to relieve dependency on fossil fuels. The specifications for the required pipeline hydrogen compressor indicates a need for a small package that is efficient, less costly, and more reliable than what is available in the form of a multi-cylinder, reciprocating (positive displacement) compressor for compressing hydrogen in the gas industry.

  2. An alternative method for centrifugal compressor loading factor modelling

    Science.gov (United States)

    Galerkin, Y.; Drozdov, A.; Rekstin, A.; Soldatova, K.

    2017-08-01

    The loading factor at design point is calculated by one or other empirical formula in classical design methods. Performance modelling as a whole is out of consideration. Test data of compressor stages demonstrates that loading factor versus flow coefficient at the impeller exit has a linear character independent of compressibility. Known Universal Modelling Method exploits this fact. Two points define the function - loading factor at design point and at zero flow rate. The proper formulae include empirical coefficients. A good modelling result is possible if the choice of coefficients is based on experience and close analogs. Earlier Y. Galerkin and K. Soldatova had proposed to define loading factor performance by the angle of its inclination to the ordinate axis and by the loading factor at zero flow rate. Simple and definite equations with four geometry parameters were proposed for loading factor performance calculated for inviscid flow. The authors of this publication have studied the test performance of thirteen stages of different types. The equations are proposed with universal empirical coefficients. The calculation error lies in the range of plus to minus 1,5%. The alternative model of a loading factor performance modelling is included in new versions of the Universal Modelling Method.

  3. Unsteady effects at the interface between impeller-vaned diffuser in a low pressure centrifugal compressor

    Directory of Open Access Journals (Sweden)

    Mihai Leonida NICULESCU

    2013-03-01

    Full Text Available In this paper, Proper Orthogonal Decomposition (POD is applied to the analysis of the unsteady rotor-stator interaction in a low-pressure centrifugal compressor. Numerical simulations are carried out through finite volumes method using the Unsteady Reynolds-Averaged Navier-Stokes Equations (URANS model. Proper Orthogonal Decomposition allows an accurate reconstruction of flow field using only a small number of modes; therefore, this method is one of the best tools for data storage. The POD results and the data obtained by the Adamczyk decomposition are compared. Both decompositions show the behavior of unsteady rotor-stator interaction, but the POD modes allow quantifying better the numerical errors.

  4. Pressure field study of the Tevatron cold compressors

    International Nuclear Information System (INIS)

    Klebaner, A.L.; Martinez, A.; Soyars, W.M.; Theilacker, J.C.; Fermilab

    2003-01-01

    The Fermilab Tevatron cryogenic system utilizes high-speed centrifugal cold compressors, manufactured by Ishikawajima-Harima Heavy Industries Co. Ltd. (IHI), for high-energy operations [1]. The compressor is designed to pump 60 g/sec of 3.6 K saturated helium vapor at a pressure ratio of 2.8, with an off-design range of 40 to 70 g/sec. Operating speeds are between 40 and 95 krpm, with a speed of 80 krpm at the design point. Different heat loads and magnet quench performance of each of the twenty-four satellite refrigerators dictates different process pressure and flow rates of the cold compressors. Reducing the process flow rate can cause the centrifugal cold compressor to stop pumping and subsequently surge. Tests have been conducted at the Cryogenic Test Facility at Fermilab to map the pressure field and appropriate efficiency of the IHI hydrodynamic cold compressor. The information allows tuning of each of the twenty-four Tevatron satellite refrigerators to avoid cold compressor operation near the surge and choke lines. A new impeller has also been tested. The Tevatron cold compressor pressure field and efficiency data with the new impeller are presented in this paper

  5. Pressure Field Study of the Tevatron Cold Compressors

    International Nuclear Information System (INIS)

    Klebaner, A.L.; Martinez, A.; Soyars, W.M.; Theilacker, J.C.

    2004-01-01

    The Fermilab Tevatron cryogenic system utilizes high-speed centrifugal cold compressors, manufactured by Ishikawajima-Harima Heavy Industries Co. Ltd. (IHI), for high-energy operations. The compressor is designed to pump 60 g/sec of 3.6 K saturated helium vapor at a pressure ratio of 2.8, with an off-design range of 40 to 70 g/sec. Operating speeds are between 40,000 and 95,000 rpm, with a speed of 80,000 rpm at the design point. Different heat loads and magnet quench performance of each of the twenty-four satellite refrigerators dictates different process pressure and flow rates of the cold compressors. Reducing the process flow rate can cause the centrifugal cold compressor to stop pumping and subsequently surge. Tests have been conducted at the Cryogenic Test Facility at Fermilab to map the pressure field and appropriate efficiency of the IHI hydrodynamic cold compressor. The information allows tuning of each of the twenty-four Tevatron satellite refrigerators to avoid cold compressor operation near the surge and choke lines. A new impeller has also been tested. The Tevatron cold compressor pressure field and efficiency data with the new impeller are presented in this paper

  6. Experimental study on two-stage compression refrigeration/heat pump system with dual-cylinder rolling piston compressor

    International Nuclear Information System (INIS)

    Shuxue, Xu; Guoyuan, Ma

    2014-01-01

    A thermodynamically analytical model on the two-stage compression refrigeration/heat pump system with vapor injection was derived. The optimal volume ratio of the high-pressure cylinder to the low-pressure one has been discussed under both cooling and heating conditions. Based on the above research, the prototype was developed and its experimental setup established. A comprehensive experiments for the prototype have been conducted, and the results show that, compared with the single-stage compression heat pump system, the cooling capacity and cooling COP can increase 5%–15% and 10–12%, respectively. Also, the heating capacity with the evaporating temperature ranging from 0.3 to 3 °C is 92–95% of that under the rate condition with the evaporating temperature of 7 °C, and 58% when the evaporation temperature is between −28 °C and −24 °C. -- Highlights: • The volume ratio of the compressor is between 0.65 and 0.78 and the relative vapor injection mass ranges from 15% to 20%. • The cooling capacity and COP of the two-stage compression system can improve 5%–15% and 10%–12%. • The heating capacity can also be improved under low temperature condition

  7. Real-time trend monitoring of gas compressor stations

    Energy Technology Data Exchange (ETDEWEB)

    Van Hardeveld, T. (Nova, an Alberta Corp., AB (Canada))

    1991-02-01

    The authors' company has developed a machinery health monitoring system (MHealth) for short-term and long-term historical trending and analysis of data from its 40 gas compressor stations. The author discusses the benefits of real-time trending in troubleshooting operations, in preventative maintenance scheduling and cites specific applications in the startup operations of several new gas compressor/centrifugal compressor units.

  8. Stage-by-Stage and Parallel Flow Path Compressor Modeling for a Variable Cycle Engine, NASA Advanced Air Vehicles Program - Commercial Supersonic Technology Project - AeroServoElasticity

    Science.gov (United States)

    Kopasakis, George; Connolly, Joseph W.; Cheng, Larry

    2015-01-01

    This paper covers the development of stage-by-stage and parallel flow path compressor modeling approaches for a Variable Cycle Engine. The stage-by-stage compressor modeling approach is an extension of a technique for lumped volume dynamics and performance characteristic modeling. It was developed to improve the accuracy of axial compressor dynamics over lumped volume dynamics modeling. The stage-by-stage compressor model presented here is formulated into a parallel flow path model that includes both axial and rotational dynamics. This is done to enable the study of compressor and propulsion system dynamic performance under flow distortion conditions. The approaches utilized here are generic and should be applicable for the modeling of any axial flow compressor design accurate time domain simulations. The objective of this work is as follows. Given the parameters describing the conditions of atmospheric disturbances, and utilizing the derived formulations, directly compute the transfer function poles and zeros describing these disturbances for acoustic velocity, temperature, pressure, and density. Time domain simulations of representative atmospheric turbulence can then be developed by utilizing these computed transfer functions together with the disturbance frequencies of interest.

  9. Optimal Design of a Centrifugal Compressor Impeller Using Evolutionary Algorithms

    Directory of Open Access Journals (Sweden)

    Soo-Yong Cho

    2012-01-01

    Full Text Available An optimization study was conducted on a centrifugal compressor. Eight design variables were chosen from the control points for the Bezier curves which widely influenced the geometric variation; four design variables were selected to optimize the flow passage between the hub and the shroud, and other four design variables were used to improve the performance of the impeller blade. As an optimization algorithm, an artificial neural network (ANN was adopted. Initially, the design of experiments was applied to set up the initial data space of the ANN, which was improved during the optimization process using a genetic algorithm. If a result of the ANN reached a higher level, that result was re-calculated by computational fluid dynamics (CFD and was applied to develop a new ANN. The prediction difference between the ANN and CFD was consequently less than 1% after the 6th generation. Using this optimization technique, the computational time for the optimization was greatly reduced and the accuracy of the optimization algorithm was increased. The efficiency was improved by 1.4% without losing the pressure ratio, and Pareto-optimal solutions of the efficiency versus the pressure ratio were obtained through the 21st generation.

  10. Analysis of Three-dimension Viscous Flow in the Model Axial Compressor Stage K1002L

    Science.gov (United States)

    Tribunskaia, K.; Kozhukhov, Y. V.

    2017-08-01

    The main investigation subject considered in this paper is axial compressor model stage K1002L. Three simulation models were designed: Scheme 1 - inlet stage model consisting of IGV (Inlet Guide Vane), rotor and diffuser; Scheme 2 - two-stage model: IGV, first-stage rotor, first-stage diffuser, second-stage rotor, EGV (Exit Guide Vane); Scheme 3 - full-round model: IGV, rotor, diffuser. Numerical investigation of the model stage was held for four circumferential velocities at the outer diameter (Uout=125,160,180,210 m/s) within the range of flow coefficient: ϕ = 0.4 - 0.6. The computational domain was created with ANSYS CFX Workbench. According to simulation results, there were constructed aerodynamic characteristic curves of adiabatic efficiency and the adiabatic head coefficient calculated for total parameters were compared with data from the full-scale test received at the Central Boiler and Turbine Institution (CBTI), thus, verification of the calculated data was carried out. Moreover, there were conducted the following studies: comparison of aerodynamic characteristics of the schemes 1, 2; comparison of the sector and full-round models. The analysis and conclusions are supplemented by gas-dynamic method calculation for axial compressor stages.

  11. Design features of fans, blowers, and compressors

    Science.gov (United States)

    Cheremisinoff, N. P.; Cheremisinoff, P. N.

    Fan engineering and compression machines are discussed. Basic aspects of fan performance and design are reviewed, and the design and performance characteristics of radial-flow fans, axial-flow fans, and controllable pitch fans are examined in detail. Air-conditioning systems are discussed, and noise, vibration, and mechanical considerations in fans are extensively examined. The thermodynamic principles governing compression machines are reviewed, and piston compressors, rotary compressors, blowers, and centrifugal compressors are discussed.

  12. Analysis of the Unsteady Flow Field in a Centrifugal Compressor from Peak Efficiency to Near Stall with Full-Annulus Simulations

    Directory of Open Access Journals (Sweden)

    Yannick Bousquet

    2014-01-01

    Full Text Available This study concerns a 2.5 pressure ratio centrifugal compressor stage consisting of a splittered unshrouded impeller and a vaned diffuser. The aim of this paper is to investigate the modifications of the flow structure when the operating point moves from peak efficiency to near stall. The investigations are based on the results of unsteady three-dimensional simulations, in a calculation domain comprising all the blade. A detailed analysis is given in the impeller inducer and in the vaned diffuser entry region through time-averaged and unsteady flow field. In the impeller inducer, this study demonstrates that the mass flow reduction from peak efficiency to near stall leads to intensification of the secondary flow effects. The low momentum fluid accumulated near the shroud interacts with the main flow through a shear layer zone. At near stall condition, the interface between the two flow structures becomes unstable leading to vortices development. In the diffuser entry region, by reducing the mass flow, the high incidence angle from the impeller exit induces a separation on the diffuser vane suction side. At near stall operating point, vorticity from the separation is shed into vortex cores which are periodically formed and convected downstream along the suction side.

  13. Hydrodynamic and mechanical tests of a newly improved counter-current multi-stage centrifugal extractor

    International Nuclear Information System (INIS)

    Ionita, Gheorghe; Mirica, Dumitru; Croitoru, Cornelia; Stefanescu, Ioan; Retegan, Teodora

    2003-01-01

    Total actinide recovery, lanthanide/actinide separation and the selective partitioning of actinide from high level waste (HLW) are nowadays of major interest. Actinide partitioning with a view to safe disposing of HLW or utilization in many other applications of recovered elements involves an extraction process usually carried out by means of a mixer-settler, pulse column or centrifugal contactor. This last, presents some doubtless advantages and responds to the above mentioned goals. A new type of counter-current multistage centrifugal extractor has been designed and built. Similar apparatus was not found in the literature published to-date. The counter-current multi-stage centrifugal extractor is a stainless steel cylinder with an effective length of 346 mm, the effective diameter of 100 mm and a volume of 1.5 liters, working in horizontal position. The new internal structure and geometry of the new advanced centrifugal extractor consisting of nine cells (units), five rotation units, two mixing units, two propelling units and two final plates, ensures the counter-current running of the two phases.The central shaft having the rotation cells fixed on it is coupled by an intermediary connection to a electric motor of high rotation speed. Conceptual layout of the advanced counter-current multi-stage centrifugal extractor is presented. The newly designed extractor has been tested at 1000-3000 rot/min for a ratio of the aqueous/organic phase =1 to examine the mechanical behavior and the hydrodynamics of the two phases in countercurrent. The results showed that the performances have been generally good and the design requirements were fulfilled. The newly designed counter-current multistage centrifugal extractor appears to be a promising way to increase extraction rate of radionuclides and metals from liquid effluents. (authors)

  14. Weak Defect Identification for Centrifugal Compressor Blade Crack Based on Pressure Sensors and Genetic Algorithm.

    Science.gov (United States)

    Li, Hongkun; He, Changbo; Malekian, Reza; Li, Zhixiong

    2018-04-19

    The Centrifugal compressor is a piece of key equipment for petrochemical factories. As the core component of a compressor, the blades suffer periodic vibration and flow induced excitation mechanism, which will lead to the occurrence of crack defect. Moreover, the induced blade defect usually has a serious impact on the normal operation of compressors and the safety of operators. Therefore, an effective blade crack identification method is particularly important for the reliable operation of compressors. Conventional non-destructive testing and evaluation (NDT&E) methods can detect the blade defect effectively, however, the compressors should shut down during the testing process which is time-consuming and costly. In addition, it can be known these methods are not suitable for the long-term on-line condition monitoring and cannot identify the blade defect in time. Therefore, the effective on-line condition monitoring and weak defect identification method should be further studied and proposed. Considering the blade vibration information is difficult to measure directly, pressure sensors mounted on the casing are used to sample airflow pressure pulsation signal on-line near the rotating impeller for the purpose of monitoring the blade condition indirectly in this paper. A big problem is that the blade abnormal vibration amplitude induced by the crack is always small and this feature information will be much weaker in the pressure signal. Therefore, it is usually difficult to identify blade defect characteristic frequency embedded in pressure pulsation signal by general signal processing methods due to the weakness of the feature information and the interference of strong noise. In this paper, continuous wavelet transform (CWT) is used to pre-process the sampled signal first. Then, the method of bistable stochastic resonance (SR) based on Woods-Saxon and Gaussian (WSG) potential is applied to enhance the weak characteristic frequency contained in the pressure

  15. Multi-disciplinary design optimization and performance evaluation of a single stage transonic axial compressor

    International Nuclear Information System (INIS)

    Lee, Sae Il; Lee, Dong Ho; Kim, Kyu Hong; Park, Tae Choon; Lim, Byeung Jun; Kang, Young Seok

    2013-01-01

    The multidisciplinary design optimization method, which integrates aerodynamic performance and structural stability, was utilized in the development of a single-stage transonic axial compressor. An approximation model was created using artificial neural network for global optimization within given ranges of variables and several design constraints. The genetic algorithm was used for the exploration of the Pareto front to find the maximum objective function value. The final design was chosen after a second stage gradient-based optimization process to improve the accuracy of the optimization. To validate the design procedure, numerical simulations and compressor tests were carried out to evaluate the aerodynamic performance and safety factor of the optimized compressor. Comparison between numerical optimal results and experimental data are well matched. The optimum shape of the compressor blade is obtained and compared to the baseline design. The proposed optimization framework improves the aerodynamic efficiency and the safety factor.

  16. Study of blade aspect ratio on a compressor front stage aerodynamic and mechanical design report

    Science.gov (United States)

    Burger, G. D.; Lee, D.; Snow, D. W.

    1979-01-01

    A single stage compressor was designed with the intent of demonstrating that, for a tip speed and hub-tip ratio typical of an advanced core compressor front stage, the use of low aspect ratio can permit high levels of blade loading to be achieved at an acceptable level of efficiency. The design pressure ratio is 1.8 at an adiabatic efficiency of 88.5 percent. Both rotor and stator have multiple-circular-arc airfoil sections. Variable IGV and stator vanes permit low speed matching adjustments. The design incorporates an inlet duct representative of an engine transition duct between fan and high pressure compressor.

  17. Effects of a Nonuniform Tip Clearance Profile on the Performance and Flow Field in a Centrifugal Compressor

    Directory of Open Access Journals (Sweden)

    Yohan Jung

    2012-01-01

    Full Text Available This paper presents a numerical investigation of the effects of a nonuniform tip clearance profile on the performance and flow field in a centrifugal compressor with a vaneless diffuser. This study focuses in particular on the magnitude and location of the wake. Six impellers with different tip clearance profiles were tested in the flow simulations. The accuracy of the numerical simulations was assessed by comparing the experimental data with the computational results for a system characterized by the original tip clearance. Although the performance improved for low tip clearances, a low tip clearance at the trailing edge improved the compressor performance more significantly than a low tip clearance at the leading edge. The flow field calculated for a system characterized by a low tip clearance at the trailing edge produced a more uniform velocity distribution both in the circumferential and in the axial directions at the impeller exit because the wake magnitude was reduced. As a consequence, this impeller provided a better potential for diffusion processes inside a vaneless diffuser.

  18. Effect of Diffuser and Volute on Turbocharger Centrifugal Compressor Stability and Performance: Experimental Study Effet du diffuseur et de la volute sur la performance et la stabilité d’un compresseur centrifuge de suralimentation: étude expérimentale

    Directory of Open Access Journals (Sweden)

    Mohtar H.

    2011-11-01

    Full Text Available Engine downsizing is potentially one of the most effective strategies being explored to improve fuel economy. A main problem of downsizing using a turbocharger is the small range of stable functioning of the turbocharger centrifugal compressor at high boost pressures. Several techniques were studied to increase the compressor operating range without sacrificing the compressor efficiency. This paper presents the effect of delaying diffuser stability on the compressor performance and surge line. Two different techniques were investigated, these are grooved and pinched diffuser. Moreover, the effect on retracting volute tongue on compressor performance is also studied. Pinched diffuser shifted surge line to low flow rates, while dropping pressure through compressor. On the other hand, some interesting results were obtained when using grooved diffuser, these are pressure increase at high flow rates, and choke line shift to high flow rates. While retracting volute tongue was interesting in improving compressor efficiency, and pressure lines at high speed. Le “downsizing” moteur est potentiellement l’une des stratégies les plus efficaces pour baisser la consommation carburant. Un problème majeur du “downsizing” à l’aide d’un turbocompresseur est la petite plage de fonctionnement stable du compresseur centrifuge à haute pression de suralimentation. Plusieurs techniques ont été étudiées pour augmenter la plage de fonctionnement du compresseur, sans sacrifier le rendement du compresseur. Cet article présente l’effet de la stabilisation du diffuseur sur la performance du compresseur et la ligne de pompage. Deux techniques différentes ont été étudiées, les sillons et le pincement diffuseur. De plus, l’effet de la diminution du bec de la volute sur les performances du compresseur a également été étudié. Le pincement du diffuseur a déplacé la ligne de pompage pour de faibles débits. Ce déplacement a été accompagn

  19. Investigation of critical frequencies of the centrifugal compressor rotor with taking into account stiffness of bearings and seals

    Directory of Open Access Journals (Sweden)

    I. V. Pavlenko

    2017-05-01

    Full Text Available In this paper the implementation of the mathematical model for rotor free oscillations of centrifugal machines is considered with the use of the computer program “Critical frequencies of the rotor”. The advantage of the program is the possibility of taking into account any advance given analytic dependence of support and seal stiffness on the rotor speed. As a result of numerical calculation on the example of the multistage centrifugal compressor 295GTS2-190/44-100M eigenfrequencies, critical frequencies and corresponding mode shapes are defined. The credibility of the proposed mathematical model is confirmed by theorem of the mutual position for spectrum of eigenfrequencies and correspondent critical frequencies, as well as by comparing the results of dynamic calculation in the program “Critical frequencies of the rotor” with the results of numerical simulation in ANSYS using the 3D finite element model and drawing the Campbell diagram.

  20. 76 FR 39795 - Special Conditions: Pratt and Whitney Canada Model PT6C-67E Turboshaft Engine

    Science.gov (United States)

    2011-07-07

    ... been type certificated by the FAA. This engine incorporates a four-stage axial compressor and a centrifugal compressor driven by a single stage high pressure turbine (HPT) and a two-stage power turbine (PT...

  1. PIV measurements of the flow at the inlet of a turbocharger centrifugal compressor with recirculation casing treatment near the inducer

    Science.gov (United States)

    Gancedo, Matthieu; Gutmark, Ephraim; Guillou, Erwann

    2016-02-01

    Turbocharging reciprocating engines is a viable solution in order to meet the new regulations for emissions and fuel efficiency in part because turbochargers allow to use smaller, more efficient engines (downsizing) while maintaining power. A major challenge is to match the flow range of a dynamic turbomachine (the centrifugal compressor in the turbocharger) with a positive displacement pump (the engine) as the flow range of the latter is typically higher. The operating range of the compressor is thus of prime interest. At low mass flow rate (MFR), the compressor range is limited by the occurrence of surge. To control and improve it, numerous and varied methods have been used. Yet, an automotive application requires that the solution remains relatively simple and preferably passive. A common feature that has been demonstrated to improve the surge line is the use of flow recirculation in the inducer region through a circumferential bleed slot around the shroud, also called "ported shroud", similar to what has been developed for axial compressors in the past. The compressor studied here features such a device. In order to better understand the effect of the recirculation slot on the compressor functioning, flow measurements were performed at the inlet using particle image velocimetry and the results were correlated with pressure measurements nearby. Measurements were taken on a compressor with and without recirculation and across the full range of normal operation and during surge using a phase-locking method to obtain average flow fields throughout the entire surge cycle. When the recirculation is blocked, it was found that strong backflow develops at low MFR perturbing the incoming flow and inducing significant preswirl. The slot eliminated most of the backflow in front of the inducer making the compressor operation more stable. The measurements performed during surge showed strong backflow occurring periodically during the outlet pressure drop and when the

  2. Advanced counter-current multi-stage centrifugal extractor for solvent extraction process

    International Nuclear Information System (INIS)

    Ionita, Gheorghe; Mirica, Dumitru; Croitoru, Cornelia; Stefanescu, Ioan; Steflea, Dumitru; Mihaila, V.; Peteu, Gh.

    2002-01-01

    Total actinide recovery, lanthanide/actinide separation and the selective partitioning of actinide from high level waste (HLW) are nowadays of a major interest. Actinide partitioning with a view to safe disposing of HLW or utilization in many other applications of recovered elements involve an extraction process usually by means of mixer-settler, pulse column or centrifugal contactor. The latter, presents some doubtless advantages and responds to the above mentioned goals. A new type of counter-current multistage centrifugal extractor has been designed and built. The counter-current multi-stage centrifugal extractor is a stainless steel cylinder with an effective length of 346 mm, the effective diameter of 100 mm and a volume of 1.5 liters, having horizontal position as working position. The new internal structure and geometry of the new advanced centrifugal extractor is shown. It consists of nine cells (units): five rotation units, two mixing units, two propelling units and two final plates which ensures the counter-current running of the two phases. The central shaft having the rotation cells fixed on it is connected to an electric motor of high rotation speed. The extractor has been tested at 1000-3000 rot/min for a ratio of the aqueous/organic phase = 1. The mechanical and hydrodynamic behavior of the two phases in counter-current are described. The results showed that the performances have been generally good. The new facility appears to be a promising idea to increase extraction rate of radionuclides and metals from liquid effluents. (authors)

  3. Performance prediction of centrifugal compressor impellers using quasi-three-dimensional analysis

    International Nuclear Information System (INIS)

    Ahn, S. J.; Kim, K. Y.; Oh, H. W.

    2001-01-01

    This-paper presents analysis of the flows through three different types of radial compressor by using quasi-three-dimensional analysis method. The method obtains two-dimensional solution for velocity distribution on meridional plane, and then calculates approximately the static pressure distributions on blade surfaces. Finite difference method is used for the solutions of governing equations. The compressors have low level compression-ratio and 12 straight radial blades with no sweepback. The results are compared with experimental data and the results of inviscid analysis with finite element method. It can be concluded that the agreement is good for the cases where viscous effects are not dominant

  4. Study on the Influence of Blade Roughnesson Axial Flow Compressor Stage Performance

    Directory of Open Access Journals (Sweden)

    Shi Xudong

    2017-01-01

    Full Text Available A typically actual inlet stage NASA Stage 36 is chosen to study the influence of surface roughness on axial compressor performance. Firstly, a geometry model is created by blade design software BladeGen using transferred coordinates data of blade profile and flow path. Secondly, validation of simulation model is conducted by comparing computational data and field experiment data. Lastly, SST k-ω turbulence model is chosen to study the influence of blade surface roughness on performance parameters under different work points. It shows that adding roughness will significantly reduce axial compressor stage’s adiabatic efficiency and total pressure ratio and cause stage characteristic map shift toward left. It should not neglect the influence of surface roughness of stator near stall region under 100% design speed; Mach number shows a big difference after adding surface roughness, and it can be considered as a sensibility parameter of roughness.

  5. Optimization of a centrifugal compressor impeller using CFD: the choice of simulation model parameters

    Science.gov (United States)

    Neverov, V. V.; Kozhukhov, Y. V.; Yablokov, A. M.; Lebedev, A. A.

    2017-08-01

    Nowadays the optimization using computational fluid dynamics (CFD) plays an important role in the design process of turbomachines. However, for the successful and productive optimization it is necessary to define a simulation model correctly and rationally. The article deals with the choice of a grid and computational domain parameters for optimization of centrifugal compressor impellers using computational fluid dynamics. Searching and applying optimal parameters of the grid model, the computational domain and solver settings allows engineers to carry out a high-accuracy modelling and to use computational capability effectively. The presented research was conducted using Numeca Fine/Turbo package with Spalart-Allmaras and Shear Stress Transport turbulence models. Two radial impellers was investigated: the high-pressure at ψT=0.71 and the low-pressure at ψT=0.43. The following parameters of the computational model were considered: the location of inlet and outlet boundaries, type of mesh topology, size of mesh and mesh parameter y+. Results of the investigation demonstrate that the choice of optimal parameters leads to the significant reduction of the computational time. Optimal parameters in comparison with non-optimal but visually similar parameters can reduce the calculation time up to 4 times. Besides, it is established that some parameters have a major impact on the result of modelling.

  6. EFFECT OF FORCED ROTATING VANELESS DIFFUSERS ON CENTRIFUGAL COMPRESSOR STAGE PERFORMANCE

    Directory of Open Access Journals (Sweden)

    S. SERALATHAN

    2011-10-01

    Full Text Available Non-uniform flow at the exit of the centrifugal impeller mixes in the vaneless space of the diffuser causing a rise in static pressure as well as significant loss of total pressure. These mixing losses are usually an important source of inefficiency. Forced rotating vaneless diffusers is one such concept which reduces the energy losses associated with diffusion. Forced rotating vaneless diffuser involves the concept of blade cutback and shroud extension. In the present computational investigations, the effects of blade cutback of 5%, 10% and 20% of vane length, shroud extension of 10%, 20%, 30% and 40% of impeller tip diameter and impeller without shroud extension on flow diffusion and performance are analyzed, while all the other dimensions remaining same. The performance characteristics of various blade cutback configurations are less in terms of efficiency, energy coefficient as well as static pressure rise. The objective of obtaining higher static pressure rise with wide operating range and reduced losses over stationary vaned diffuser is achieved by shroud extension of 30%, followed by shroud extension of 20%.

  7. Dynamic model including piping acoustics of a centrifugal compression system

    NARCIS (Netherlands)

    Helvoirt, van J.; Jager, de A.G.

    2007-01-01

    This paper deals with low frequency pulsation phenomena in full-scale centrifugal compression systems associated with compressor surge. The Greitzer lumped parameter model is applied to describe the dynamic behavior of an industrial compressor test rig and experimental evidence is provided for the

  8. Stability management of high speed axial flow compressor stage through axial extensions of bend skewed casing treatment

    Directory of Open Access Journals (Sweden)

    DilipkumarBhanudasji Alone

    2016-09-01

    Full Text Available This paper presents the experimental results to understand the performance of moderately loaded high speed single stage transonic axial flow compressor subjected to various configurations of axial extensions of bend skewed casing treatment with moderate porosity. The bend skewed casing treatment of 33% porosity was coupled with rectangular plenum chamber of depth equal to the slots depth. The five axial extensions of 20%, 40%, 60%, 80% and 100% were used for the experimental evaluations of compressor performance. The main objective was to identify the optimum extension of the casing treatment with reference to rotor leading edge which results in maximum stall margin improvements with minimum loss in the stage efficiency. At each axial extension the compressor performance is distinctive. The improvement in the stall margin was very significant at some axial extensions with 4%–5% penalty in the stage efficiency. The compressors stage shows recovery in terms of efficiency at lower axial extensions of 20% and 40% with increase in the peak stage efficiency. Measurements of flow parameters showed the typical behaviors at near stall flow conditions. Hot wire sensor was placed at the rotor upstream in the tip region to capture the oscillations in the inlet axial and tangential velocities at stall conditions. In the absence of casing treatment the compressor exhibit abrupt stall with very high oscillations in the inlet axial and tangential velocity of the flow. The extents of oscillations reduce with bend skewed casing treatment. Few measurements were also performed in the plenum chamber and salient results are presented in this paper.

  9. Turbulence measurements in the inlet plane of a centrifugal compressor vaneless diffuser

    International Nuclear Information System (INIS)

    Pinarbasi, Ali

    2009-01-01

    Detailed flow measurements at the inlet of a centrifugal compressor vaneless diffuser are presented. The mean 3-d velocities and six Reynolds stress components tensor are used to determine the turbulence production terms which lead to total pressure loss. High levels of turbulence kinetic energy were observed in both the blade and passage wakes, but these were only associated with high Reynolds stresses in the blade wakes. For this reason the blade wakes mixed out rapidly, whereas the passage wake maintained its size, but was redistributed across the full length of the shroud wall. Peak levels of Reynolds stress occurred in regions of high velocity shear and streamline curvature which would tend to destabilize the shear gradient. Four regions in the flow are identified as potential sources of loss - the blade wake, the shear layers between passage wake and jet, the thickened hub boundary layer and the interaction region between the secondary flow within the blade wake and the passage vortex. The blade wakes generate most turbulence, with smaller contributions from the hub boundary layer and secondary flows, but no significant contribution is apparent from the passage wake shear layers.

  10. Vane clocking effects in an embedded compressor stage

    Science.gov (United States)

    Key, Nicole Leanne

    The objective of this research was to experimentally investigate the effects of vane clocking, the circumferential indexing of adjacent vane rows with similar vane counts, in an embedded compressor stage. Experiments were performed in the Purdue 3-Stage Compressor, which consists of an IGV followed by three stages. The IGV, Stator 1, and Stator 2 have identical vane counts of 44, and the effects of clocking were studied on Stage 2. The clocking configuration that located the upstream vane wake on the Stator 2 leading edge was identified with total pressure measurements at the inlet to Stator 2 and confirmed with measurements at the exit of Stator 2. For both loading conditions, the total temperature results showed that there was no measurable change associated with vane clocking in the amount of work done on the flow. At design loading, the change in stage efficiency with vane clocking was 0.27 points between the maximum and minimum efficiency clocking configurations. The maximum efficiency configuration was the case where the Stator 1 wake impinged on the Stator 2 leading edge. This condition produced a shallower and thinner Stator 2 wake compared to the clocking configuration that located the wake in the middle of the Stator 2 passage. By locating the Stator 1 wake at the leading edge, it dampened the Stator 2 boundary layer response to inlet fluctuations associated with the Rotor 2 wakes. At high loading, the change in Stage 2 efficiency increased to 1.07 points; however, the maximum efficiency clocking configuration was the case where the Stator 1 wake passed through the middle of the downstream vane passage. At high loading, the flow physics associated with vane clocking were different than at design loading because the location of the Stator 1 wake fluid on the Stator 2 leading edge triggered a boundary layer separation on the suction side of Stator 2 producing a wider and deeper wake. Vane clocking essentially affects the amount of interaction between the

  11. The New Performance Calculation Method of Fouled Axial Flow Compressor

    Directory of Open Access Journals (Sweden)

    Huadong Yang

    2014-01-01

    Full Text Available Fouling is the most important performance degradation factor, so it is necessary to accurately predict the effect of fouling on engine performance. In the previous research, it is very difficult to accurately model the fouled axial flow compressor. This paper develops a new performance calculation method of fouled multistage axial flow compressor based on experiment result and operating data. For multistage compressor, the whole compressor is decomposed into two sections. The first section includes the first 50% stages which reflect the fouling level, and the second section includes the last 50% stages which are viewed as the clean stage because of less deposits. In this model, the performance of the first section is obtained by combining scaling law method and linear progression model with traditional stage stacking method; simultaneously ambient conditions and engine configurations are considered. On the other hand, the performance of the second section is calculated by averaged infinitesimal stage method which is based on Reynolds’ law of similarity. Finally, the model is successfully applied to predict the 8-stage axial flow compressor and 16-stage LM2500-30 compressor. The change of thermodynamic parameters such as pressure ratio, efficiency with the operating time, and stage number is analyzed in detail.

  12. Modeling and analysis of an open-drive Z-compressor

    Science.gov (United States)

    Ziviani, Davide; Groll, Eckhard A.

    2017-08-01

    A rotary Z-compressor prototype for compressed air applications has been developed and tested. The Z-compressor working process resembles the one of a two-stage rolling piston compressor where the stages are phased by half rotation. In contrary to the traditional rolling piston design, the vane in a Z-compressor is positioned parallel to the main shaft and not perpendicular. In order to understand the impact of leakage and frictional losses and improve the design of such machine, a mechanistic model has been developed to include governing equations within the working chambers (i.e., two suction chambers and two compression chambers), leakage flow models, detailed mechanical analysis, one-degree of freedom valve model, in-chamber heat transfer and an overall energy balance of the compressor shell. The model has been validated with preliminary experimental data and then exercised to identify the potential performance improvements over a range of clearances and working conditions.

  13. Diagnostics of Hydrogen-Containing Mixture Compression by a Two-Stage Piston Compressor with Cooling Demand Prediction

    Directory of Open Access Journals (Sweden)

    Tomáš Brestovič

    2018-04-01

    Full Text Available The present article describes the diagnostics of a compressor that is compressing a mixture of H2 and N2 on the basis of the results that were obtained by operational measurements of the flow rates and temperatures at selected compressor sites, as well as of the acoustic pressure levels during the full loading thereof. The obtained data were subsequently used to determine the limit conditions of the compressor operations in terms of the cooling capacity. A thermodynamic analysis of the compression of the H2/N2 gas mixture was carried out with subsequent heat and energy flow calculation and the determination of the minimum cooling water flow rate that is required to ensure the continuous compressor operations.

  14. Harmattan gas plant compressor conversion

    Energy Technology Data Exchange (ETDEWEB)

    Temple, K. [Altagas Ltd., Calgary, AB (Canada)

    2009-07-01

    The Harmattan Gas Plant located near the town of Didsbury, Alberta has typical processing units such as amine treating, sulfur recovery, refrigeration, and dehydration. In 1999, a deep cut turbo expander train was added for the extraction of ethane and in 2003 a spec carbon dioxide unit was added. Since its construction in 1961, the plant has undergone many modifications. As such, the plant is a mix of new and old equipment. A 3500 kW Solar Centaur 50LS gas turbine compressor with waste heat recovery was installed at the plant in 2008. This paper reviewed the project from concept to execution and demonstrated how reciprocating compressors were economically replaced with a gas turbine. Altagas had an incentive to invest in the project to lower operating and maintenance costs. Altagas was able to economically replace aging reciprocating compressors with a single turbine driving a centrifugal compressor without any producer subsidies or contract revisions. 2 tabs., 5 figs.

  15. Simulation and Modeling of Flow in a Gas Compressor

    Directory of Open Access Journals (Sweden)

    Anna Avramenko

    2015-01-01

    Full Text Available The presented research demonstrates the results of a series of numerical simulations of gas flow through a single-stage centrifugal compressor with a vaneless diffuser. Numerical results were validated with experiments consisting of eight regimes with different mass flow rates. The steady-state and unsteady simulations were done in ANSYS FLUENT 13.0 and NUMECA FINE/TURBO 8.9.1 for one-period geometry due to periodicity of the problem. First-order discretization is insufficient due to strong dissipation effects. Results obtained with second-order discretization agree with the experiments for the steady-state case in the region of high mass flow rates. In the area of low mass flow rates, nonstationary effects significantly influence the flow leading stationary model to poor prediction. Therefore, the unsteady simulations were performed in the region of low mass flow rates. Results of calculation were compared with experimental data. The numerical simulation method in this paper can be used to predict compressor performance.

  16. Design, Test, and Evaluation of a Transonic Axial Compressor Rotor with Splitter Blades

    Science.gov (United States)

    2013-09-01

    INTRODUCTION A. MOTIVATION Over the course of turbomachinery history splitter vanes have been used extensively in centrifugal compressors . Axial...TEST, AND EVALUATION OF A TRANSONIC AXIAL COMPRESSOR ROTOR WITH SPLITTER BLADES by Scott Drayton September 2013 Dissertation Co...AXIAL COMPRESSOR ROTOR WITH SPLITTER BLADES 5. FUNDING NUMBERS 6. AUTHOR(S) Scott Drayton 7. PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES

  17. Ultralow temperature helium compressor for Japan Atomic Energy Research Institute

    International Nuclear Information System (INIS)

    Asakura, Hiroshi

    1988-01-01

    Ishikawajima Harima Heavy Industries Co., Ltd. started the development of an ultralow temperature helium compressor for helium liquefaction in 1984 jointly with Japan Atomic Energy Research Institute, and has delivered the first practical machine to the Superconductive Magnet Laboratory of JAERI. For a large superconductive magnet to be used in the stable state for a fusion reactor, conventional superconductive materials (NbTi, NbTi 3 Sn, etc.) must be used, being cooled forcibly with supercritical helium. The supercritical helium which is compressed above the critical pressure of 228 kPa has a stable cooling effect since the thermal conductivity does not change due to the evaporation of liquid helium. In order to maintain the temperature of the supercritical helium below 4 K before it enters a magnet, a heat exchanger is used. The compressor that IHI has developed has the ability to reduce the vapor pressure of liquid helium from atmospheric pressure to 50.7 kPa, and can attain the temperature of 3.5 K. The specification of this single stage centrifugal compressor is: mass flow rate 25 - 64 g/s, speed 80,000 rpm, adiabatic efficiency 62 - 69 %. The structure and the performance are reported. (K.I.)

  18. Theoretical study of a novel refrigeration compressor - Part II: Performance of a rotating discharge valve in the revolving vane (RV) compressor

    Energy Technology Data Exchange (ETDEWEB)

    Teh, Y.L.; Ooi, K.T. [Thermal and Fluids Engineering Division, School of Mechanical and Aerospace Engineering, Nanyang Technological University, 50 Nanyang Avenue, S639798 (Singapore); Djamari, D. Wibowo [Engineering Mechanics Division, School of Mechanical and Aerospace Engineering, Nanyang Technological University, 50 Nanyang Avenue, S639798 (Singapore)

    2009-08-15

    A new refrigeration compressor, named 'Revolving Vane (RV) compressor', has been introduced in Part I of this paper series. For a first time in refrigeration compressors, a rotating discharge valve is employed in the RV compressor mainly due to the rotation of the entire cylinder. This paper presents a theoretical investigation on the dynamic behavior of a reed-type discharge valve undergoing rotatory motion, with the primary objective of elucidating the applicability of such valves in refrigeration compressors. Under the application of the Euler-Bernoulli beam theory, a mathematical model of the rotating valve is formulated and the transient response of the valve under centrifugal loads in addition to pressure forces is analyzed. Results have shown that under careful design considerations, the performance as well as the reliability of the rotating discharge valve can be enhanced as compared to a non-rotating valve that has been used in all refrigeration compressors currently. (author)

  19. Numerical investigation of diffuser solidity effect on turbulent airflow and performance of the turbocharger compressor

    Directory of Open Access Journals (Sweden)

    Chehhat A.

    2016-12-01

    Full Text Available Low solidity diffuser in centrifugal compressors can achieve both high efficiency and wide operating ranges which is of great importance for turbocharger compressor. Low solidity is achieved by using a low chord to pitch ratio. In this work, a CFD simulation is carried out to examine the effect of solidity on airflow field of a turbocharger centrifugal compressor which consists of a simple-splitter impeller and a vaned diffuser. By changing the number of diffuser vanes while keeping the number of impeller blades constant, the solidity value of the diffuser is varied. The characteristics of the compressor are evaluated for 6, 8, 10 and 12 stator vanes which correspond to solidity of: 0.78, 1.04, 1.29 and 1.55, respectively. The spatial distribution of the pressure, velocity and turbulent kinetic energy show that the diffuser solidity has significant effect on flow field and compressor performance map. The compressor with a 6 vanes diffuser has higher efficiency and operates at a wider range of flow rate relative to that obtained with larger vans number. However a non-uniform flow at the compressor exit was observed with relatively high turbulent kinetic energy.

  20. An evaluation of 1D loss model collections for the off-design performance prediction of automotive turbocharger compressors

    International Nuclear Information System (INIS)

    Harley, P; Spence, S; Early, J; Filsinger, D; Dietrich, M

    2013-01-01

    Single-zone modelling is used to assess different collections of impeller 1D loss models. Three collections of loss models have been identified in literature, and the background to each of these collections is discussed. Each collection is evaluated using three modern automotive turbocharger style centrifugal compressors; comparisons of performance for each of the collections are made. An empirical data set taken from standard hot gas stand tests for each turbocharger is used as a baseline for comparison. Compressor range is predicted in this study; impeller diffusion ratio is shown to be a useful method of predicting compressor surge in 1D, and choke is predicted using basic compressible flow theory. The compressor designer can use this as a guide to identify the most compatible collection of losses for turbocharger compressor design applications. The analysis indicates the most appropriate collection for the design of automotive turbocharger centrifugal compressors

  1. Design, fabrication, commissioning, and testing of a 250 g/s, 2-K helium cold compressor system

    International Nuclear Information System (INIS)

    V. Ganni; D. M. Arenius; B. S. Bevins; W. C. Chronis; J. D. Creel; J. D. Wilson Jr.

    2002-01-01

    In June 1999 the Thomas Jefferson National Accelerator Facility (TJNAF) Cryogenic Systems Group had completed the design, fabrication, and commissioning of a cold compressor system capable of pumping 250 g/s of 2-K helium vapor to a pressure above 1 bar. The 2-K cold box consists of five stages of centrifugal variable speed compressors with LN2 cooled drive motors and magnetic bearings, a plate fin heat exchanger, and an LN2 shield system. The new 2-K cold box (referred to as the SCN) was built as a redundant system to an existing four stage cold compressor SCM cold box that was commissioned in May 1994. The SCN has been in continuous service supporting the facility experiments since commissioning. This system has achieved a significant improvement in the total 2-K refrigeration system capacity and stability and has substantially increased the operating envelope both in cold compressor flow and operating pressure range. This paper describes the cold box configuration and the experience s in the design, fabrication, commissioning and performance evaluation. The capacity of the system for various operating pressures (0.040 to 0.025 bar at the load corresponding to a total compressor pressure ratio of 28 to 54) is presented. An effort is made to characterize the components and their operating data over the tested range. This includes the return side pressure drop in the distribution system, the heat exchanger, and the cold compressor characteristics. The system design parameters and their effects on performance are outlined

  2. INFLUENCE OF AXIAL COMPRESSOR STAGE SPATIAL OPTIMIZATION ON THRUST-ECONOMICAL CHARACTERISTICS OF CARGO AIRCRAFT GAS TURBINE ENGINE

    Directory of Open Access Journals (Sweden)

    L.G. Volyanskaya

    2005-02-01

    Full Text Available  The article considers the research results of D-27 gas turbine engine thrust-economical characteristics change due to of axial compressor flow path optimization. The applied procedure of optimization takes into account a difference in the shapes of axial compressor stage blades at rest and design mode, redistribution of kinetic energy losses along the blade height. The estimation of parameters of a gas flow in the stage flow path is made by the solution of Navier-Stokes equation complete set.

  3. 2D and 3D impellers of centrifugal compressors - advantages, shortcomings and fields of application

    Science.gov (United States)

    Galerkin, Y.; Reksrin, A.; Drozdov, A.

    2017-08-01

    The simplified equations are presented for calculation of inlet dimensions and velocity values for impellers with three-dimensional blades located in axial and radial part of an impeller (3D impeller) and with two-dimensional blades in radial part (2D). Considerations concerning loss coefficients of 3D and 2D impellers at different design flow rate coefficients are given. The tendency of reduction of potential advantages of 3D impellers at medium and small design flow rate coefficients is shown. The data on high-efficiency compressors and stages with 2D impellers coefficients designed by the authors are presented. The reached efficiency level of 88 - 90% makes further increase of efficiency by the application of 3D impellers doubtful. CFD-analysis of stage candidates with medium flow rate coefficient with 3D and 2D impellers revealed specific problems. In some cases the constructive advantage of a 2D impeller is smaller hub ratio. It makes possible the reaching of higher efficiency. From other side, there is a positive tendency of gas turbine drive RPM increase. 3D impellers have no alternative for stages with high flow rate coefficients matching high-speed drive.

  4. Inverse Design of Centrifugal Compressor Stages Using a Meanline Approach

    Directory of Open Access Journals (Sweden)

    Yuri Biba

    2004-01-01

    component of a stage are presented, and then described in terms of an iterative procedure which calculates the required one-dimensional geometry. A graphical user interface which facilitates user input and presentation of results is discussed briefly. The object-oriented nature of the code is highlighted as a platform which easily provides for maintainability and future extensions.

  5. Thermodynamic simulation of condensation heat recovery characteristics of a single stage centrifugal chiller in a hotel

    International Nuclear Information System (INIS)

    Gong, Guangcai; Chen, Feihu; Su, Huan; Zhou, Jianyong

    2012-01-01

    Highlights: ► Thermodynamic model of a two-condenser condensation system has been carried out. ► Dynamic simulation method has been presented. ► COP and g of the refrigerating system is better than the single condensation system. ► The optimal parameters for the two-condenser condensation system have been studied. -- Abstract: A thermodynamic simulation study has been carried out for a single stage centrifugal chiller in this paper. The cooling capacity of the chiller unit is about 1750 kW. The chiller unit has been set and tested, and the work refrigerant is R22. A heat exchanger has been set between outlet of the compressor and the condenser for sanitary hot water supplying. Then the chiller unit is a kind of combined system that can provide sanitary hot water supplying and air conditioning simultaneously. A thermodynamic simulation model of the combined system has been established with the system simulation toolbox Simulink. Performance of the components and the combined system of the chiller unit has been studied over a wide range of operating conditions. The potential energy and fuel cost saving associated with the use of the proposed combined system for a typical hotel in south China has been estimated. It is showed that the combined system of the chiller unit is very useful in hotel buildings. And the thermodynamic simulation model of the combined system is significance for the optimization of parameters of the chiller unit such as condensation and evaporation temperature, mass flow of the sanitary hot water and size of hot water storage tank.

  6. Effects of bending-torsional duct-induced swirl distortion on aerodynamic performance of a centrifugal compressor

    Science.gov (United States)

    Hou, Hongjuan; Wang, Leilei; Wang, Rui; Yang, Yanzhao

    2017-04-01

    A turbocharger compressor working in commercial vehicles, especially in some passenger cars, often works together with some pipes with complicated geometry as an air intake system, due to limit of available space in internal combustion engine compartments. These pipes may generate various distortions of physical parameters of the air at the inlet of the compressor and therefore the compressor aerodynamic performance deteriorates. Sometimes, the turbocharging engine fails to work at some operation points. This paper investigates the effects of various swirl distortions induced by different bending-torsional intake ducts on the aerodynamic performance of a turbocharger compressor by both 3D numerical simulations and experimental measurements. It was found that at the outlet of the pipes the different inlet ducts can generate different swirl distortions, twin vortices and bulk-like vortices with different rotating directions. Among them, the bulk-like vortices not only affect seriously the pressure distribution in the impeller domain, but also significantly deteriorate the compressor performance, especially at high flow rate region. And the rotating direction of the bulk-like vortices is also closely associated with the efficiency penalty. Besides the efficiency, the transient flow rate through a single impeller channel, or the asymmetric mass flow crossing the whole impeller, can be influenced by two disturbances. One is from the upstream bending-torsional ducts; other one is from the downstream volute.

  7. Stall inception and warning in a single-stage transonic axial compressor with axial skewed slot casing treatment

    International Nuclear Information System (INIS)

    Lim, Byeung Jun; Kwon, Se Jin; Park, Tae Choon

    2014-01-01

    Characteristic changes in the stall inception in a single-stage transonic axial compressor with an axial skewed slot casing treatment were investigated experimentally. A rotating stall occurred intermittently in a compressor with an axial skewed slot, whereas spike-type rotating stalls occurred in the case of smooth casing. The axial skewed slot suppressed stall cell growth and increased the operating range. A mild surge, the frequency of which is the Helmholtz frequency of the compressor system, occurred with the rotating stall. The irregularity in the pressure signals at the slot bottom increased decreasing flow rate. An autocorrelation-based stall warning method was applied to the measured pressure signals. Results estimate and warn against the stall margin in a compressor with an axial skewed slot.

  8. Compressor Part II: Volute Flow Predictions

    Directory of Open Access Journals (Sweden)

    Yu-Tai Lee

    1999-01-01

    Full Text Available A numerical method that solves the Reynolds-averaged Navier-Stokes equations is used to study an inefficient component of a shipboard air-conditioning HCFC-124 compressor system. This high-loss component of the centrifugal compressor was identified as the volute through a series of measurements given in Part I of the paper. The predictions were made using three grid topologies. The first grid closes the connection between the cutwater and the discharge diffuser. The other two grids connect the cutwater area with the discharge diffuser. Experiments were performed to simulate both the cutwater conditions used in the predictions. Surface pressures along the outer wall and near the inlet of the volute were surveyed for comparisons with the predictions. Good agreements between the predicted results and the measurements validate the calculations. Total pressure distributions and flow stream traces from the prediction results support the loss distribution through the volute. A modified volute configuration is examined numerically for further loss comparison.

  9. Numerical simulation of air flow through turbocharger compressors with dual volute design

    Energy Technology Data Exchange (ETDEWEB)

    Jiao, Kui; Li, Xianguo; Wu, Hao [Department of Mechanical and Mechatronics Engineering, University of Waterloo, Waterloo, ON (Canada); Sun, Harold; Schram, Tim [Ford Motor Company, Dearborn, MI 48126 (United States); Krivitzky, Eric; Larosiliere, Louis M. [Concepts NREC, White River Junction, VT 05001 (United States)

    2009-11-15

    In this paper, turbocharger centrifugal compressors with dual volute design were investigated by using Computational Fluid Dynamics (CFD) method. The numerical simulation focused on the air flow from compressor impeller inlet to volute exit, and the overall performance level and range are predicted. The numerical investigation revealed that the dual volute design could separate the compressor into two operating regions: ''high efficiency'' and ''low efficiency'' regions with different air flow characteristics, and treating these two regions separately with dual diffuser design showed extended stable operating range and improved efficiency by comparing with conventional single volute design. The ''dual sequential volute'' concept also showed the potential to further extend the stable operating range by closing one of the volutes at low air flow rates. Furthermore, by comparing with other alternate designs such as variable diffuser vanes and variable inlet guide vanes, the operation of the dual sequential volute also features relatively simple control and calibration. (author)

  10. Automatic pumpdown of the 2K cold compressors for the CEBAF central helium liquefier

    International Nuclear Information System (INIS)

    Bevins, B.S.; Chronis, W.C.; Keesee, M.S.

    1996-01-01

    The 2K system at CEBAF includes four stages of centrifugal cold compressors that operate between a suction pressure of 0.031 atm and a discharge of ∼1 atm. Starting the cold compressors and pumping the system down to operating pressure is a complex and time consuming operation. Many months of rigorous testing were required to develop a reliable startup procedure. This procedure has been automated through the development of an Autopumpdown program that intelligently coordinates the necessary steps across the boundaries of the existing cryogenic and accelerator control systems. This program has greatly reduced both the time and effort required to recover from failures and restart the system. The paper describes the requirements addressed by the program, the steps it takes while operating, the historical development of the program, the spin-off benefits, and the course of anticipated future developments

  11. Automatic pumpdown of the 2K cold compressors for the CEBAF central helium liquefier

    International Nuclear Information System (INIS)

    Bevins, B.S.; Chronis, W.C.; Keesee, M.S.

    1996-01-01

    The 2K system at CEBAF includes four stages of centrifugal cold compressors that operate between a suction pressure of 0.031 atm and a discharge of ∼1 atm. Starting the cold compressors and pumping the system down to operating pressure is a complex and time consuming operation. Many months of rigorous testing were required to develop a reliable startup procedure. This procedure has been automated through the development of an Autopumpdown program that intelligently coordinates the necessary steps across the boundaries of the existing cryogenic and accelerator control systems. this program has greatly reduced both the time and effort required to recover from failures and restart the system. The paper describes the requirements addressed by the program, the steps it takes while operating, the historical development of the program, the spin-off benefits, and the course of anticipated future developments

  12. Safety aspects of gas centrifuge enrichment plants

    International Nuclear Information System (INIS)

    Hansen, A.H.

    1987-01-01

    Uranium enrichment by gas centrifuge is a commercially proven, viable technology. Gas centrifuge enrichment plant operations pose hazards that are also found in other industries as well as unique hazards as a result of processing and handling uranium hexafluoride and the handling of enriched uranium. Hazards also found in other industries included those posed by the use of high-speed rotating equipment and equipment handling by use of heavy-duty cranes. Hazards from high-speed rotating equipment are associated with the operation of the gas centrifuges themselves and with the operation of the uranium hexafluoride compressors in the tail withdrawal system. These and related hazards are discussed. It is included that commercial gas centrifuge enrichment plants have been designed to operate safely

  13. Modeling the Isentropic Head Value of Centrifugal Gas Compressor using Genetic Programming

    Directory of Open Access Journals (Sweden)

    Safiyullah Ferozkhan

    2016-01-01

    Full Text Available Gas compressor performance is vital in oil and gas industry because of the equipment criticality which requires continuous operations. Plant operators often face difficulties in predicting appropriate time for maintenance and would usually rely on time based predictive maintenance intervals as recommended by original equipment manufacturer (OEM. The objective of this work is to develop the computational model to find the isentropic head value using genetic programming. The isentropic head value is calculated from the OEM performance chart. Inlet mass flow rate and speed of the compressor are taken as the input value. The obtained results from the GP computational models show good agreement with experimental and target data with the average prediction error of 1.318%. The genetic programming computational model will assist machinery engineers to quantify performance deterioration of gas compressor and the results from this study will be then utilized to estimate future maintenance requirements based on the historical data. In general, this genetic programming modelling provides a powerful solution for gas compressor operators to realize predictive maintenance approach in their operations.

  14. A High Reliability Gas-driven Helium Cryogenic Centrifugal Compressor

    CERN Document Server

    Bonneton, M; Gistau-Baguer, Guy M; Turcat, F; Viennot, P

    1998-01-01

    A helium cryogenic compressor was developed and tested in real conditions in 1996. The achieved objective was to compress 0.018 kg/s Helium at 4 K @ 1000 Pa (10 mbar) up to 3000 Pa (30 mbar). This project was an opportunity to develop and test an interesting new concept in view of future needs. The main features of this new specific technology are described. Particular attention is paid to the gas bearing supported rotor and to the pneumatic driver. Trade off between existing technologies and the present work are presented with special stress on the bearing system and the driver. The advantages are discussed, essentially focused on life time and high reliability without maintenance as well as non pollution characteristic. Practical operational modes are also described together with the experimental performances of the compressor. The article concludes with a brief outlook of future work.

  15. Machine characteristics, system arrangement, driver and operation effects on surge of dynamic compressor in oil and gas plants

    Energy Technology Data Exchange (ETDEWEB)

    Almasi, Amin

    2012-12-15

    Working in the surge area will result in an unstable compressor operation, exposing the dynamic compressor (centrifugal compressor or axial compressor) to destructive stress, high vibration and other damaging effects. The destructive power of the surge is enormous, ranging from changes in clearances, which result in a penalty in the compressor efficiency, to destruction of parts leading to bearing, rotor or seal replacements. The effects of compressor characteristics, driver type, compressor accessories, vent valve, check valve, trip delay and operation details on surge events and anti-surge system designs are studied. A case study is also discussed. (orig.)

  16. Effects of Stator Shroud Injection on the Aerodynamic Performance of a Single-Stage Transonic Axial Compressor

    Energy Technology Data Exchange (ETDEWEB)

    Dinh, Cong-Truong; Ma, Sang-Bum; Kim, Kwang Yong [Inha Univ., Incheon (Korea, Republic of)

    2017-01-15

    In this study, stator shroud injection in a single-stage transonic axial compressor is proposed. A parametric study of the effect of stator shroud injection on aerodynamic performances was conducted using the three-dimensional Reynolds-averaged Navier-Stokes equations. The curvature, length, width, and circumferential angle of the stator shroud injector and the air injection mass flow rate were selected as the test parameters. The results of the parametric study show that the aerodynamic performances of the single-stage transonic axial compressor were improved by stator shroud injection. The aerodynamic performances were the most sensitive to the injection mass flow rate. Further, the total pressure ratio and adiabatic efficiency were the maximum when the ratio of circumferential angle was 10%.

  17. Effects of Stator Shroud Injection on the Aerodynamic Performance of a Single-Stage Transonic Axial Compressor

    International Nuclear Information System (INIS)

    Dinh, Cong-Truong; Ma, Sang-Bum; Kim, Kwang Yong

    2017-01-01

    In this study, stator shroud injection in a single-stage transonic axial compressor is proposed. A parametric study of the effect of stator shroud injection on aerodynamic performances was conducted using the three-dimensional Reynolds-averaged Navier-Stokes equations. The curvature, length, width, and circumferential angle of the stator shroud injector and the air injection mass flow rate were selected as the test parameters. The results of the parametric study show that the aerodynamic performances of the single-stage transonic axial compressor were improved by stator shroud injection. The aerodynamic performances were the most sensitive to the injection mass flow rate. Further, the total pressure ratio and adiabatic efficiency were the maximum when the ratio of circumferential angle was 10%.

  18. Noise Reduction Design of the Volute for a Centrifugal Compressor

    Science.gov (United States)

    Song, Zhen; Wen, Huabing; Hong, Liangxing; Jin, Yudong

    2017-08-01

    In order to effectively control the aerodynamic noise of a compressor, this paper takes into consideration a marine exhaust turbocharger compressor as a research object. According to the different design concept of volute section, tongue and exit cone, six different volute models were established. The finite volume method is used to calculate the flow field, whiles the finite element method is used for the acoustic calculation. Comparison and analysis of different structure designs from three aspects: noise level, isentropic efficiency and Static pressure recovery coefficient. The results showed that under the concept of volute section model 1 yielded the best result, under the concept of tongue analysis model 3 yielded the best result and finally under exit cone analysis model 6 yielded the best results.

  19. Tests of cold helium compressors at Fermilab

    International Nuclear Information System (INIS)

    Peterson, T.J.; Fuerst, J.D.

    1987-10-01

    Fermilab has tested two cold helium compressors for possible installation in the satellite refrigerator buildings of the Tevatron cryogenic system. Operating conditions required to obtain an overall Tevatron energy upgrade from 900 to 1000 GeV are (for each of 24 machines): 52 g/s mass flow rate, 0.7 atm inlet pressure, 1.4 atm exhaust pressure. Acceptable efficiency is in the 60% range. Both Creare, Inc., and Cryogenic Consultants, Inc. (CCI), have supplied units for evaluation. The Creare machine is a high speed centrifugal pump/compressor which yielded 60% adiabatic efficiency (including an approximately 20 watt heat leak) with a 1.0 atm inlet pressure and 55 g/s flow rate. Certain mechanical difficulties were present, chiefly the device's inability to withstand two-phase flow. CCI supplied a reciprocating unit which, after initial testing and modification, achieved 59% efficiency with an approximate 35 watt heat leak at a 0.7 atm inlet pressure and 48 g/s flow rate. Although the device lacks the smooth, quiet operating characteristics of a turbomachine, it has endured mechanically throughout testing and is entirely insensitive to two-phase flow

  20. Sound reduction of air compressors using a systematic approach

    Science.gov (United States)

    Moylan, Justin Tharp

    The noise emitted by portable electric air compressors can often be a nuisance or potentially hazardous to the operator or others nearby. Therefore, reducing the noise of these air compressors is desired. This research focuses on compressors with a reciprocating piston design as this is the most common type of pump design for portable compressors. An experimental setup was developed to measure the sound and vibration of the air compressors, including testing inside a semi-anechoic chamber. The design of a quiet air compressor was performed in four stages: 1) Teardown and benchmarking of air compressors, 2) Identification and isolation of noise sources, 3) Development of individual means to quiet noise sources, 4) Selection and testing of integrated solutions. The systematic approach and results for each of these stages will be discussed. Two redesigned solutions were developed and measured to be approximately 65% quieter than the previous unmodified compressor. An additional analysis was performed on the solutions selected by the participants involved in the selection process. This analysis involved determining which of the design criteria each participant considered most important when selecting solutions. The results from each participant were then compared to their educational background and experience and correlations were identified. The correlations discovered suggest that educational background and experience may be key determinants for the preference models developed.

  1. Geometric Optimization of Turbocharger Compressor and Its Influence on Engine Performance

    Directory of Open Access Journals (Sweden)

    Zhang Fangming

    2017-01-01

    Full Text Available This paper consists of two parts: aerodynamic and mechanical multi-objective optimization for centrifugal compressor impeller through combining the three dimensional fluid dynamic simulation module CFX 16.1, the static structure in the ANSYS Workbench and the optimization software optiSLang; and a comparison and analysis of the effects of the optimized compressor on the engine performance by the one dimensional simulation tool GT-Power. In the process of optimization, the compressor design point is regarded as the optimizing point, while impeller blades and hub line were parameterized through the Bezier curve. Pressure ratio, isentropic efficiency, quality and maximum deformation and maximum internal stress of the impeller were defined as the output conditions. MOP module was then adopted in optiSLang for the parameters sensitivity analysis and mapping relationship modeling between the impeller parameters and the objective functions. The genetic algorithm is applied to find out and validate the optimal design. Through 1D simulation tool GT-Power, the influence of the optimized compressor on rotational speed of the turbocharger, backpressure and pumping loss under different engine operating conditions is analyzed and compared.

  2. Stall/surge dynamics of a multi-stage air compressor in response to a load transient of a hybrid solid oxide fuel cell-gas turbine system

    Science.gov (United States)

    Azizi, Mohammad Ali; Brouwer, Jacob

    2017-10-01

    A better understanding of turbulent unsteady flows in gas turbine systems is necessary to design and control compressors for hybrid fuel cell-gas turbine systems. Compressor stall/surge analysis for a 4 MW hybrid solid oxide fuel cell-gas turbine system for locomotive applications is performed based upon a 1.7 MW multi-stage air compressor. Control strategies are applied to prevent operation of the hybrid SOFC-GT beyond the stall/surge lines of the compressor. Computational fluid dynamics tools are used to simulate the flow distribution and instabilities near the stall/surge line. The results show that a 1.7 MW system compressor like that of a Kawasaki gas turbine is an appropriate choice among the industrial compressors to be used in a 4 MW locomotive SOFC-GT with topping cycle design. The multi-stage radial design of the compressor enhances the ability of the compressor to maintain air flow rate during transient step-load changes. These transient step-load changes are exhibited in many potential applications for SOFC/GT systems. The compressor provides sustained air flow rate during the mild stall/surge event that occurs due to the transient step-load change that is applied, indicating that this type of compressor is well-suited for this hybrid application.

  3. Vapor Compressor Driven Hybrid Two-Phase Loop, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — This Small Business Innovation Research Phase I project will demonstrate a vapor compressor driven hybrid two-phase loop technology. The hybrid two-phase loop...

  4. A study on the pressure distribution in the centrifugal compressor channel diffuser at design and off-design conditions

    International Nuclear Information System (INIS)

    Kang, Jeong Seek; Kang, Shin Hyoung

    2000-01-01

    The aim of this paper is to understand the time averaged pressure distributions in a high-speed centrifugal compressor channel diffuser at design and off-design flow rates. Pressure distributions from the impeller exit to the channel diffuser exit are measured and discussed for various flow rates from choke to near surge condition, and the effect of operating condition is discussed. The strong non-uniformity in the pressure distribution is obtained over the vaneless space and semi-vaneless space caused by the impeller-diffuser interaction. As the flow rate increases, flow separation near the throat, due to large incidence angle at the vane leading edge, increases aerodynamic blockage and reduces the aerodynamic flow area downstream. Thus the minimum pressure location occurs downstream of the geometric throat, and it is named as the aerodynamic throat. And at choke condition, normal shock occurs downstream of this aerodynamic throat. The variation in the location of the aerodynamic throat is discussed

  5. Theoretical evaluation of the efficiency of gas single-stage reciprocating compressor medium pressure units

    Science.gov (United States)

    Busarov, S. S.; Vasil'ev, V. K.; Busarov, I. S.; Titov, D. S.; Panin, Ju. N.

    2017-08-01

    Developed earlier and tested in such working fluid as air, the technology of calculating the operating processes of slow-speed long-stroke reciprocating stages let the authors to obtain successful results concerning compression of gases to medium pressures in one stage. In this connection, the question of the efficiency of the application of slow-speed long-stroke stages in various fields of technology and the national economy, where the working fluid is other gas or gas mixture, is topical. The article presents the results of the efficiency evaluation of single-stage compressor units on the basis of such stages for cases when ammonia, hydrogen, helium or propane-butane mixture is used as the working fluid.

  6. Sorption compressor/mechanical expander hybrid refrigeration

    Science.gov (United States)

    Jones, J. A.; Britcliffe, M.

    1987-01-01

    Experience with Deep Space Network (DSN) ground-based cryogenic refrigerators has proved the reliability of the basic two-stage Gifford-McMahon helium refrigerator. A very long life cryogenic refrigeration system appears possible by combining this expansion system or a turbo expansion system with a hydride sorption compressor in place of the usual motor driven piston compressor. To test the feasibility of this system, a commercial Gifford-McMahon refrigerator was tested using hydrogen gas as the working fluid. Although no attempt was made to optimize the system for hydrogen operation, the refrigerator developed 1.3 W at 30 K and 6.6 W at 60 K. The results of the test and of theoretical performances of the hybrid compressor coupled to these expansion systems are presented.

  7. Energy saving potential in existing industrial compressors

    International Nuclear Information System (INIS)

    Vittorini, Diego; Cipollone, Roberto

    2016-01-01

    The Compressed Air Sector accounts for a mean 10% worldwide electricity consumption, which ensures about its importance, when energy saving and CO_2 emissions reduction are in question. Since the compressors alone account for 15% overall industry electricity consumption, it appears vital to pay attention to machine performances. The paper presents an overview of present compressor technology and focuses on saving directions for screw and sliding vanes machines, according to data provided by the Compressed Air and Gas Institute and PNEUROP. Data were processed to obtain consistency with fixed reference pressures and organized as a function of main operating parameters. Each sub-term, contributing to the overall efficiency (adiabatic, volumetric, mechanical, electric, organic), was considered separately: the analysis showed that the thermodynamic improvement during compression achievable by splitting the compression in two stages, with a lower compression ratio, opens the way to significantly reduce the energy specific consumption. - Highlights: • Compressors technology overview in industrial compressed air systems. • Market compressors efficiency baseline definition. • Energy breakdown and evaluation of main efficiency terms. • Assessment of air cooling-related energy saving potential. • Energy specific consumption reduction through dual stage compression.

  8. Modeling and investigation of refrigeration system performance with two-phase fluid injection in a scroll compressor

    Science.gov (United States)

    Gu, Rui

    Vapor compression cycles are widely used in heating, refrigerating and air-conditioning. A slight performance improvement in the components of a vapor compression cycle, such as the compressor, can play a significant role in saving energy use. However, the complexity and cost of these improvements can block their application in the market. Modifying the conventional cycle configuration can offer a less complex and less costly alternative approach. Economizing is a common modification for improving the performance of the refrigeration cycle, resulting in decreasing the work required to compress the gas per unit mass. Traditionally, economizing requires multi-stage compressors, the cost of which has restrained the scope for practical implementation. Compressors with injection ports, which can be used to inject economized refrigerant during the compression process, introduce new possibilities for economization with less cost. This work focuses on computationally investigating a refrigeration system performance with two-phase fluid injection, developing a better understanding of the impact of injected refrigerant quality on refrigeration system performance as well as evaluating the potential COP improvement that injection provides based on refrigeration system performance provided by Copeland.

  9. Staged regenerative sorption heat pump

    Science.gov (United States)

    Jones, Jack A. (Inventor)

    1995-01-01

    A regenerative adsorbent heat pump process and system for cooling and heating a space. A sorbent is confined in a plurality of compressors of which at least four are first stage and at least four are second stage. The first stage operates over a first pressure region and the second stage over a second pressure region which is higher than the first. Sorbate from the first stage enters the second stage. The sorbate loop includes a condenser, expansion valve, evaporator and the compressors. A single sorbate loop can be employed for single-temperature-control such as air conditioning and heating. Two sorbate loops can be used for two-temperature-control as in a refrigerator and freezer. The evaporator temperatures control the freezer and refrigerator temperatures. Alternatively the refrigerator temperature can be cooled by the freezer with one sorbate loop. A heat transfer fluid is circulated in a closed loop which includes a radiator and the compressors. Low temperature heat is exhausted by the radiator. High temperature heat is added to the heat transfer fluid entering the compressors which are desorbing vapor. Heat is transferred from compressors which are sorbing vapor to the heat transfer fluid, and from the heat transfer fluid to the compressors which are desorbing vapor. Each compressor is subjected to the following phases, heating to its highest temperature, cooling down from its highest temperature, cooling to its lowest temperature, and warming up from its lowest temperature. The phases are repeated to complete a cycle and regenerate heat.

  10. A helium regenerative compressor

    International Nuclear Information System (INIS)

    Swift, W.L.; Nutt, W.E.; Sixsmith, H.

    1994-01-01

    This paper discusses the design and performance of a regenerative compressor that was developed primarily for use in cryogenic helium systems. The objectives for the development were to achieve acceptable efficiency in the machine using conventional motor and bearing technology while reducing the complexity of the system required to control contamination from the lubricants. A single stage compressor was built and tested. The compressor incorporates aerodynamically shaped blades on a 218 mm (8.6 inches) diameter impeller to achieve high efficiency. A gas-buffered non-contact shaft seal is used to oppose the diffusion of lubricant from the motor bearings into the cryogenic circuit. Since it is a rotating machine, the flow is continuous and steady, and the machine is very quiet. During performance testing with helium, the single stage machine has demonstrated a pressure ratio of 1.5 at a flow rate of 12 g/s with measured isothermal efficiencies in excess of 30%. This performance compares favorably with efficiencies generally achieved in oil flooded screw compressors

  11. Surge recovery techniques for the Tevatron cold compressors

    International Nuclear Information System (INIS)

    Martinez, A.; Klebaner, A.L.; Makara, J.N.; Theilacker, J.C.; Fermilab

    2006-01-01

    The Fermilab Tevatron cryogenic system utilizes high-speed centrifugal cold compressors, made by Ishikawajima-Harima Heavy Industries Co. Ltd. (IHI), for high-energy operations [1]. The compressor is designed to pump 60 g/s of 3.6 K saturated helium vapor at a pressure ratio of 2.8, with an off-design range of 40 to 70 g/s and operating speeds between 40 and 95 krpm. Since initial commissioning in 1993, Tevatron transient conditions such as quench recovery have led to multiple-location machine trips as a result of the cold compressors entering the surge regime. Historically, compressors operating at lower inlet pressures and higher speeds have been especially susceptible to these machine trips and it was not uncommon to have multiple compressor trips during large multiple-house quenches. In order to cope with these events and limit accelerator down time, surge recovery techniques have been implemented in an attempt to prevent the compressors from tripping once the machine entered this surge regime. This paper discusses the different methods of surge recovery that have been employed. Data from tests performed at the Cryogenic Test Facility at Fermilab as well as actual Tevatron operational data were utilized. In order to aid in the determination of the surge region, a full mapping study was undertaken to characterize the entire pressure field of the cold compressor. These techniques were then implemented and tested at several locations in the Tevatron with some success

  12. Core compressor exit stage study. Volume 3: Data and performance report for screening test configurations

    Science.gov (United States)

    Wisler, D. C.

    1980-01-01

    Rear stage blading designs that have lower losses in their endwall boundary layer regions were developed. Test data and performance results for rotor B, stator B, and stator C - blading designs that offer promise of reducing endwall losses relative to the baseline are given. A low speed research compressor was the principal investigative tool. The tests were conducted using four identical stages of blading so that the test data would be obtained in a true multistage environment.

  13. Studies of the impact of prerotation problem of the secondary impeller on performance of multi-stage centrifugal pumps

    International Nuclear Information System (INIS)

    Zhai, L L; Wu, P; Jiang, Q L; Wang, L Q

    2012-01-01

    In engineering practice, part of the multi-stage centrifugal pumps is designed without space guide vanes due to the size restrictions and the volute is distorted much in shape. In these pumps, tangential velocity of the fluid at the outlet of the first-stage impeller is so great that it has caused a prerotation problem which will affect the inlet flow conditions of the secondary impeller leading to serious efficiency and head decline of the secondary impeller. The head problem of the second stage in multi-stage centrifugal pumps caused by prerotation at the entrance of the second stage was analyzed and the internal hydraulic performance was optimized by setting clapboards in the volute in this paper. CFD numerical simulation method combined with experiment was applied to predict the effect of internal clapboards on the performance of the centrifugal pump. The original prototype was transformed according to the simulation result and tested to verify the optimization work. The experiment result shows that hydraulic performance is remarkably improved compared with the original one and the prerotation problem is basically solved.

  14. Simulation and analysis of multi-stage centrifugal fractional extraction process of 4-nitrobenzene glycine enantiomers☆

    Institute of Scientific and Technical Information of China (English)

    Ping Wen; Kewen Tang; Jicheng Zhou; Panliang Zhang

    2015-01-01

    Based on the interfacial ligand exchange model and the law of conservation of mass, the multi-stage enantioselective liquid–liquid extraction model has been established to analyze and discuss on multi-stage centrifugal fractional extraction process of 4-nitrobenzene glycine (PGL) enantiomers. The influence of phase ratio, extractant concentra-tion, and PF6−concentration on the concentrations of enantiomers in the extract and raffinate was investigated by experiment and simulation. A good agreement between model and experiment was obtained. On this basis, the influence of many parameters such as location of stage, concentration levels, extractant excess, and number of stages on the symmetric separation performance was simulated. The optimal location of feed stage is the middle of fractional extraction equipment. The feed flow must satisfy a restricted relationship on flow ratios and the liquid throughout of centrifugal device. For desired purity specification, the required flow ratios decrease with extractant concentration and increase with PF6−concentration. When the number of stages is 18 stages at extractant excess of 1.0 or 14 stages at extractant excess of 2.0, the eeeq (equal enantiomeric excess) can reach to 99%.

  15. Potential of flow pre-whirl at the compressor inlet of automotive engine turbochargers to enlarge surge margin and overcome packaging limitations

    International Nuclear Information System (INIS)

    Galindo, J.; Serrano, J.R.; Margot, X.; Tiseira, A.; Schorn, N.; Kindl, H.

    2007-01-01

    Due to the packaging constraints to which turbocharged engines are submitted in passenger cars, the inlet duct of the centrifugal compressor often requires a 90 o bend. The compressor inlet perpendicular to its axis disturbs the flow and reduces the compressor performance. This paper presents an interesting solution based on a specifically designed inlet swirl-generator device (SGD) that palliates these negative effects. In addition, the SGD can be used to extend the surge margin of the compressor if the position of the SGD blades is modified in function of the reciprocating engine operation conditions. The paper describes how the swirl level and the pressure losses generated by the device have been characterized in a continuous flow test rig. After this the SGD plus a centrifugal compressor from a turbocharger unit have been tested in a specific turbocharger test bench. The results obtained show the influence of the SGD blades position on the compressor performance. In order to better understand the influence of the SGD on the turbocharger behaviour, the flow velocity triangles near the inducer have been reconstructed using an approach based on CFD calculations

  16. Temperature Profile Measurements in a Newly Constructed 30-Stage 5 cm Centrifugal Contactor Pilot Plant

    International Nuclear Information System (INIS)

    Garn, Troy G.; Meikrantz, Dave H.; Greenhalgh, Mitchell R.; Law, Jack D.

    2008-01-01

    An annular centrifugal contactor pilot plant incorporating 30 stages of commercial 5 cm CINC V-02 units has been built and operated at INL during the past year. The pilot plant includes an automated process control and data acquisitioning system. The primary purpose of the pilot plant is to evaluate the performance of a large number of inter-connected centrifugal contactors and obtain temperature profile measurements within a 30-stage cascade. Additional solvent extraction flowsheet testing using stable surrogates is also being considered. Preliminary hydraulic testing was conducted with all 30 contactors interconnected for continuous counter-current flow. Hydraulic performance and system operational tests were conducted successfully but with higher single-stage rotor speeds found necessary to maintain steady interstage flow at flowrates of 1 L/min and higher. Initial temperature profile measurements were also completed in this configuration studying the performance during single aqueous and two-phase counter-current flow at ambient and elevated inlet solution temperatures. Temperature profile testing of two discreet sections of the cascade required additional feed and discharge connections. Lamp oil, a commercially available alkane mixture of C14 to C18 chains, and tap water adjusted to pH 2 were the solution feeds for all the testing described in this report. Numerous temperature profiles were completed using a newly constructed 30-stage centrifugal contactor pilot plant. The automated process control and data acquisition system worked very well throughout testing. Temperature data profiles for an array of total flowrates (FT) and contactor rpm values for both single-phase and two-phase systems have been collected with selected profiles and comparisons reported. Total flowrates (FT) ranged from 0.5-1.4 L/min with rotor speeds from 3500-4000 rpm. Solution inlet temperatures ranging from ambient up to 50 C were tested. Ambient temperature testing shows that a small

  17. Increase of Gas-Turbine Plant Efficiency by Optimizing Operation of Compressors

    Science.gov (United States)

    Matveev, V.; Goriachkin, E.; Volkov, A.

    2018-01-01

    The article presents optimization method for improving of the working process of axial compressors of gas turbine engines. Developed method allows to perform search for the best geometry of compressor blades automatically by using optimization software IOSO and CFD software NUMECA Fine/Turbo. The calculation of the compressor parameters was performed for work and stall point of its performance map on each optimization step. Study was carried out for seven-stage high-pressure compressor and three-stage low-pressure compressors. As a result of optimization, improvement of efficiency was achieved for all investigated compressors.

  18. Vibration signature analysis of compressors in the gaseous diffusion process for uranium enrichment

    International Nuclear Information System (INIS)

    Harbarger, W.B.

    1975-01-01

    Continuous operation of several thousand axial-flow and centrifugal compressors is vital to the gaseous diffusion process for uranium enrichment. Vibration signature analysis using a minicomputer-based Fast Fourier Transform Analyzer is being applied to the evaluation and surveillance of compressor performance at the Portsmouth Gaseous Diffusion Plant. Three areas of application include: (1) new blade design and prototype compressor evaluation; (2) corrective and preventive maintenance of machinery components; and (3) evaluation of machinery health. The present system is being used to monitor signals from accelerometers mounted on the load-bearing housings of 16 on-line compressors. These signals are transmitted by hard-wire to the analyzer for daily monitoring. A program for expansion of this system to monitor more than a thousand compressors and automation of the signature comparison process is planned for all three gaseous diffusion plants operated for the United States Energy Research and Development Administration. (auth)

  19. Supercharging an internal combustion engine by aid of a dual-rotor bi-flux axial compressor

    Science.gov (United States)

    Grǎdinariu, Andrei Cristian; Mihai, Ioan

    2016-12-01

    Internal combustion engines can be supercharged in order to enhance their performances [1-3]. Engine power is proportional to the quantity of fresh fluid introduced into the cylinder. At present, the general tendency is to try to obtain actual specific powers as high as possible, for as small as possible cylinder capacity, without increasing the generated pollution hazards. The present paper investigates the impact of replacing a centrifugal turbo-compressor with an axial double-rotor bi-flux one [4]. The proposed method allows that for the same number of cylinders, an increase in discharged airflow, accompanied by a decrease in fuel consumption. Using a program developed under the MathCad environment, the present work was aimed at studying the way temperature modifies at the end of isentropic compression under supercharging conditions. Taking into account a variation between extreme limits of the ambient temperature, its influence upon the evolution of thermal load coefficient was analyzed considering the air pressure at the compressor cooling system outlet. This analysis was completed by an exergetical study of the heat evacuated through cylinder walls in supercharged engine conditions. The conducted investigation allows verification of whether significant differences can be observed between an axial, dual-rotor, bi-flux compressor and centrifugal compressors.

  20. Multi-Temperature Heat Pump with Cascade Compressor Connection

    Directory of Open Access Journals (Sweden)

    Sit M.L.

    2017-08-01

    Full Text Available The object of the study is a multifunctional heat pump with several evaporators and condensers designed for simultaneous provision of technological processes with heat and cold. The aim of the work is the development and study of the scheme for this type of heat pumps, which ensures minimum irreversibility in the "compressor-gas coolers" chain, without the use of adjustable ejectors installed after evaporators and used as flow mixers. The obtained technical solution ensures the stabilization of the heat pump coefficient of performance (COP and prescribed thermal regimes of heat exchangers at a variable flow rate of the refrigerant. The novelty of the elaboration is inclusion a compressor of the first stage with a serially connected intermediate heat exchanger and a control valve that are located before the compressor inlet of the second stage of the heat pump, which allows to establish a rational pressure after the first stage of the compressors. A scheme is proposed for regulating the temperature at the inlet of the first stage compressors by regulating the flow through the primary circuits of the recuperative heat exchangers. The first stage compressor control system allows providing the required modes of operation of the heat pump. It is established, because of the exergetic analysis of the sections of the hydraulic circuit of heat pump located between the evaporators and gas coolers that the reduction of irreversible losses in the heat pump is ensured due to the optimal choice of the superheat value of the gas after the evaporators.

  1. Energy saving avoiding the centrifugal motor-compressors air vents discharge to the surrounding atmosphere; Ahorro de energia evitando venteo de aire a la atmosfera en motocompresores centrifugos

    Energy Technology Data Exchange (ETDEWEB)

    Serrano, Alex [Compressor Controls Corporation, Houston, TX (United States)

    1996-12-31

    The motor-compressors are a key part of the industrial processes. The reliability and efficient operation of a compressor is critical. The surge phenomenon is a threat in the reliability of a compressor and therefore for the process. Surge, in a centrifugal compressor is defined as a dramatic flow and pressure drop, including back-flow. This is always a significant process disturbance. Continuous surge results into costly process shutdowns and mechanical damages. To prevent surge, and control the discharge pressure with simple or obsolete controls it is needed to vent air to the surrounding atmosphere. This form of control is very inefficient and costly. An advanced control with leading technology, besides providing an economical value preventing surge damages, offers substantial energy saving reducing or eliminating the venting of air to the atmosphere. [Espanol] Los motocompresores son un aparte clave de los procesos industriales. La confiable y eficiente operacion de un compresor es critica. El fenomeno de surge es una amenaza a la confiabilidad de un compresor y por lo tanto del proceso. El surge en un compresor centrifugo es definido como una dramatica caida de flujo y presion, incluyendo flujo inverso. Esto es siempre un significante disturbio del proceso. El surge continuo resulta en costosos paros de proceso y danos mecanicos. Para prevenir el surge y controlar la presion de descarga con controles simples u obsoletos, es necesario ventear aire a la atmosfera. Esta forma de control es muy ineficiente y costosa. Un control avanzado con tecnologia de punta ademas de proveer valor economico previniendo danos por surge, provee sustanciales ahorros de energia reduciendo o eliminando el venteo de aire a la atmosfera.

  2. Energy saving avoiding the centrifugal motor-compressors air vents discharge to the surrounding atmosphere; Ahorro de energia evitando venteo de aire a la atmosfera en motocompresores centrifugos

    Energy Technology Data Exchange (ETDEWEB)

    Serrano, Alex [Compressor Controls Corporation, Houston, TX (United States)

    1997-12-31

    The motor-compressors are a key part of the industrial processes. The reliability and efficient operation of a compressor is critical. The surge phenomenon is a threat in the reliability of a compressor and therefore for the process. Surge, in a centrifugal compressor is defined as a dramatic flow and pressure drop, including back-flow. This is always a significant process disturbance. Continuous surge results into costly process shutdowns and mechanical damages. To prevent surge, and control the discharge pressure with simple or obsolete controls it is needed to vent air to the surrounding atmosphere. This form of control is very inefficient and costly. An advanced control with leading technology, besides providing an economical value preventing surge damages, offers substantial energy saving reducing or eliminating the venting of air to the atmosphere. [Espanol] Los motocompresores son un aparte clave de los procesos industriales. La confiable y eficiente operacion de un compresor es critica. El fenomeno de surge es una amenaza a la confiabilidad de un compresor y por lo tanto del proceso. El surge en un compresor centrifugo es definido como una dramatica caida de flujo y presion, incluyendo flujo inverso. Esto es siempre un significante disturbio del proceso. El surge continuo resulta en costosos paros de proceso y danos mecanicos. Para prevenir el surge y controlar la presion de descarga con controles simples u obsoletos, es necesario ventear aire a la atmosfera. Esta forma de control es muy ineficiente y costosa. Un control avanzado con tecnologia de punta ademas de proveer valor economico previniendo danos por surge, provee sustanciales ahorros de energia reduciendo o eliminando el venteo de aire a la atmosfera.

  3. Exergetic analysis of a double stage LiBr-H2O thermal compressor cooled by air/water and driven by low grade heat

    International Nuclear Information System (INIS)

    Izquierdo, M.; Venegas, M.; Garcia, N.; Palacios, E.

    2005-01-01

    In the present paper, an exergetic analysis of a double stage thermal compressor using the lithium bromide-water solution is performed. The double stage system considered allows obtaining evaporation temperatures equal to 5 deg. C using solar heat coming from flat plate collectors and other low grade thermal sources. In this study, ambient air and water are alternatively used as cooling fluids without crystallization problems up to condensation-absorption temperatures equal to 50 deg. C. The results obtained give the entropy generated, the exergy destroyed and the exergetic efficiency of the double stage thermal compressor as a function of the absorption temperature. The conclusions obtained show that the irreversibilities generated by the double stage thermal compressor will tend to increase with the absorption temperature up to 45 deg. C. The maximum value corresponds to 1.35 kJ kg -1 K -1 . The entropy generated and the exergy destroyed by the air cooled system are higher than those by the water cooled one. The difference between the values increases when the absorption temperature increases. For an absorption temperature equal to 50 deg. C, the air cooled mode generates 14% more entropy and destroys 14% more exergy than the water cooled one. Also, the results are compared with those of previous studies for single and double effect air cooled and water cooled thermal compressors. The conclusions show that the double stage system has about 22% less exergetic efficiency than the single effect one and 32% less exergetic efficiency than the double effect one

  4. Towards Large Eddy Simulation of gas turbine compressors

    Science.gov (United States)

    McMullan, W. A.; Page, G. J.

    2012-07-01

    With increasing computing power, Large Eddy Simulation could be a useful simulation tool for gas turbine axial compressor design. This paper outlines a series of simulations performed on compressor geometries, ranging from a Controlled Diffusion Cascade stator blade to the periodic sector of a stage in a 3.5 stage axial compressor. The simulation results show that LES may offer advantages over traditional RANS methods when off-design conditions are considered - flow regimes where RANS models often fail to converge. The time-dependent nature of LES permits the resolution of transient flow structures, and can elucidate new mechanisms of vorticity generation on blade surfaces. It is shown that accurate LES is heavily reliant on both the near-wall mesh fidelity and the ability of the imposed inflow condition to recreate the conditions found in the reference experiment. For components embedded in a compressor this requires the generation of turbulence fluctuations at the inlet plane. A recycling method is developed that improves the quality of the flow in a single stage calculation of an axial compressor, and indicates that future developments in both the recycling technique and computing power will bring simulations of axial compressors within reach of industry in the coming years.

  5. Data Reduction Algorithms for Store Separation Grid Testing

    Science.gov (United States)

    2014-08-01

    The PES consists of a 17 blade centrifugal compressor driven by a 2.6 megawatt motor and operates at a constant speed of 10840 rpm. This extracts...1.4 with a fixed nozzle. The total pressure can be varied from 30 kPa to 200 kPa. Flow is generated by a two-stage axial flow compressor powered by

  6. An identification method for damping ratio in rotor systems

    Science.gov (United States)

    Wang, Weimin; Li, Qihang; Gao, Jinji; Yao, Jianfei; Allaire, Paul

    2016-02-01

    Centrifugal compressor testing with magnetic bearing excitations is the last step to assure the compressor rotordynamic stability in the designed operating conditions. To meet the challenges of stability evaluation, a new method combining the rational polynomials method (RPM) with the weighted instrumental variables (WIV) estimator to fit the directional frequency response function (dFRF) is presented. Numerical simulation results show that the method suggested in this paper can identify the damping ratio of the first forward and backward modes with high accuracy, even in a severe noise environment. Experimental tests were conducted to study the effect of different bearing configurations on the stability of rotor. Furthermore, two example centrifugal compressors (a nine-stage straight-through and a six-stage back-to-back) were employed to verify the feasibility of identification method in industrial configurations as well.

  7. Two-stage high frequency pulse tube refrigerator with base temperature below 10 K

    Science.gov (United States)

    Chen, Liubiao; Wu, Xianlin; Liu, Sixue; Zhu, Xiaoshuang; Pan, Changzhao; Guo, Jia; Zhou, Yuan; Wang, Junjie

    2017-12-01

    This paper introduces our recent experimental results of pulse tube refrigerator driven by linear compressor. The working frequency is 23-30 Hz, which is much higher than the G-M type cooler (the developed cryocooler will be called high frequency pulse tube refrigerator in this paper). To achieve a temperature below 10 K, two types of two-stage configuration, gas coupled and thermal coupled, have been designed, built and tested. At present, both types can achieve a no-load temperature below 10 K by using only one compressor. As to gas-coupled HPTR, the second stage can achieve a cooling power of 16 mW/10K when the first stage applied a 400 mW heat load at 60 K with a total input power of 400 W. As to thermal-coupled HPTR, the designed cooling power of the first stage is 10W/80K, and then the temperature of the second stage can get a temperature below 10 K with a total input power of 300 W. In the current preliminary experiment, liquid nitrogen is used to replace the first coaxial configuration as the precooling stage, and a no-load temperature 9.6 K can be achieved with a stainless steel mesh regenerator. Using Er3Ni sphere with a diameter about 50-60 micron, the simulation results show it is possible to achieve a temperature below 8 K. The configuration, the phase shifters and the regenerative materials of the developed two types of two-stage high frequency pulse tube refrigerator will be discussed, and some typical experimental results and considerations for achieving a better performance will also be presented in this paper.

  8. Feedforward compensation control of rotor imbalance for high-speed magnetically suspended centrifugal compressors using a novel adaptive notch filter

    Science.gov (United States)

    Zheng, Shiqiang; Feng, Rui

    2016-03-01

    This paper introduces a feedforward control strategy combined with a novel adaptive notch filter to solve the problem of rotor imbalance in high-speed Magnetically Suspended Centrifugal Compressors (MSCCs). Unbalance vibration force of rotor in MSCC is mainly composed of current stiffness force and displacement stiffness force. In this paper, the mathematical model of the unbalance vibration with the proportional-integral-derivative (PID) control laws is presented. In order to reduce the unbalance vibration, a novel adaptive notch filter is proposed to identify the synchronous frequency displacement of the rotor as a compensation signal to eliminate the current stiffness force. In addition, a feedforward channel from position component to control output is introduced to compensate displacement stiffness force to achieve a better performance. A simplified inverse model of power amplifier is included in the feedforward channel to reject the degrade performance caused by its low-pass characteristic. Simulation and experimental results on a MSCC demonstrate a significant effect on the synchronous vibration suppression of the magnetically suspended rotor at a high speed.

  9. Surge Flow in a Centrifugal Compressor Measured by Digital Particle Image Velocimetry

    Science.gov (United States)

    Wernet, Mark P.

    2000-01-01

    A planar optical velocity measurement technique known as Particle Image Velocimetry (PIV) is being used to study transient events in compressors. In PIV, a pulsed laser light sheet is used to record the positions of particles entrained in a fluid at two instances in time across a planar region of the flow. Determining the recorded particle displacement between exposures yields an instantaneous velocity vector map across the illuminated plane. Detailed flow mappings obtained using PIV in high-speed rotating turbomachinery components are used to improve the accuracy of computational fluid dynamics (CFD) simulations, which in turn, are used to guide advances in state-of-the-art aircraft engine hardware designs.

  10. Probabilistic analysis of manufacturing uncertainties for an automotive turbocharger centrifugal compressor using numerical and experimental methods

    NARCIS (Netherlands)

    Javed, A.; Kamphues, E.; Hartuc, T.; Pecnik, R.; Van Buijtenen, J.P.

    2015-01-01

    The compressor impellers for mass-produced turbochargers are generally die-casted and machined to their final configuration. Manufacturing uncertainties are inherently introduced as stochastic dimensional deviations in the impeller geometry. These deviations eventually propagate into the compressor

  11. Experimental Investigation of Inlet Distortion in a Multistage Axial Compressor

    Science.gov (United States)

    Rusu, Razvan

    The primary objective of this research is to present results and methodologies used to study total pressure inlet distortion in a multi-stage axial compressor environment. The study was performed at the Purdue 3-Stage Axial Compressor Facility (P3S) which models the final three stages of a production turbofan engine's high-pressure compressor (HPC). The goal of this study was twofold; first, to design, implement, and validate a circumferentially traversable total pressure inlet distortion generation system, and second, to demonstrate data acquisition methods to characterize the inter-stage total pressure flow fields to study the propagation and attenuation of a one-per-rev total pressure distortion. The datasets acquired for this study are intended to support the development and validation of novel computational tools and flow physics models for turbomachinery flow analysis. Total pressure inlet distortion was generated using a series of low-porosity wire gauze screens placed upstream of the compressor in the inlet duct. The screens are mounted to a rotatable duct section that can be precisely controlled. The P3S compressor features fixed instrumentation stations located at the aerodynamic interface plane (AIP) and downstream and upstream of each vane row. Furthermore, the compressor features individually indexable stator vanes which can be traverse by up to two vane passages. Using a series of coordinated distortion and vane traverses, the total pressure flow field at the AIP and subsequent inter-stage stations was characterized with a high circumferential resolution. The uniformity of the honeycomb carrier was demonstrated by characterizing the flow field at the AIP while no distortion screens where installed. Next, the distortion screen used for this study was selected following three iterations of porosity reduction. The selected screen consisted of a series of layered screens with a 100% radial extent and a 120° circumferential extent. A detailed total

  12. Exergetic analysis of a double stage LiBr-H{sub 2}O thermal compressor cooled by air/water and driven by low grade heat

    Energy Technology Data Exchange (ETDEWEB)

    Izquierdo, M. [Instituto C.C. Eduardo Torroja (CSIC), Edificacion y Habitabilidad, Madrid (Spain); Venegas, M.; Garcia, N. [Universidad Carlos III de Madrid (Spain). Departamento de Ingenieria Termica y Fluidos; Palacios, E. [Universidad Politecnica de Madrid (Spain). Departamento de Mecanica Industrial

    2005-05-01

    In the present paper, an exergetic analysis of a double stage thermal compressor using the lithium bromide-water solution is performed. The double stage system considered allows obtaining evaporation temperatures equal to 5{sup o} C using solar heat coming from flat plate collectors and other low grade thermal sources. In this study, ambient air and water are alternatively used as cooling fluids without crystallization problems up to condensation-absorption temperatures equal to 50 {sup o}C. The results obtained give the entropy generated, the exergy destroyed and the exergetic efficiency of the double stage thermal compressor as a function of the absorption temperature. The conclusions obtained show that the irreversibilities generated by the double stage thermal compressor will tend to increase with the absorption temperature up to 45 {sup o}C. The maximum value corresponds to 1.35 kJ kg{sup -}1{sup K-1}. The entropy generated and the exergy destroyed by the air cooled system are higher than those by the water cooled one. The difference between the values increases when the absorption temperature increases. For an absorption temperature equal to 50 {sup o}C, the air cooled mode generates 14% more entropy and destroys 14% more exergy than the water cooled one. Also, the results are compared with those of previous studies for single and double effect air cooled and water cooled thermal compressors. The conclusions show that the double stage system has about 22% less exergetic efficiency than the single effect one and 32% less exergetic efficiency than the double effect one. (author)

  13. Tip-Clearance Measurement in the First Stage of the Compressor of an Aircraft Engine

    Directory of Open Access Journals (Sweden)

    Iker García

    2016-11-01

    Full Text Available In this article, we report the design of a reflective intensity-modulated optical fiber sensor for blade tip-clearance measurement, and the experimental results for the first stage of a compressor of an aircraft engine operating in real conditions. The tests were performed in a ground test cell, where the engine completed four cycles from idling state to takeoff and back to idling state. During these tests, the rotational speed of the compressor ranged between 7000 and 15,600 rpm. The main component of the sensor is a tetrafurcated bundle of optical fibers, with which the resulting precision of the experimental measurements was 12 µm for a measurement range from 2 to 4 mm. To get this precision the effect of temperature on the optoelectronic components of the sensor was compensated by calibrating the sensor in a climate chamber. A custom-designed MATLAB program was employed to simulate the behavior of the sensor prior to its manufacture.

  14. Centrifugal potential energy : an astounding renewable energy concept

    Energy Technology Data Exchange (ETDEWEB)

    Oduniyi, I.A. [Aled Conglomerate Nigeria Ltd., Lagos (Nigeria)

    2010-07-01

    A new energy concept known as centrifugal potential energy was discussed. This new energy concept is capable of increasing the pressure, temperature and enthalpy of a fluid, without having to apply work or heat transfer to the fluid. It occurs through a change in the centrifugal potential energy of the flowing fluid in a rotating frame of reference or a centrifugal force field, where work is performed internally by the centrifugal weight of the fluid. This energy concept has resulted in new energy equations, such as the Rotational Frame Bernoulli's Equation for liquids and the Rotational Frame Steady-Flow Energy Equation for gases. Applications of these equations have been incorporated into the design of centrifugal field pumps and compressors. Rather than compressing a fluid with a physical load transfer, these devices can compress a fluid via the effect of centrifugal force applied to the object. A large amount of energy is therefore produced when this high pressure compressed working fluid expands in a turbine. When water is used as the working fluid, it could reach renewable energy densities in the range of 25-100 kJ/kg of water. When atmospheric air is used, it could reach energy densities in the range of 500-1,500 kJ/kg of air.

  15. An approach for establishing the performance maps of the sc-CO_2 compressor: Development and qualification by means of CFD simulations

    International Nuclear Information System (INIS)

    Pham, H.S.; Alpy, N.; Ferrasse, J.H.; Boutin, O.; Tothill, M.; Quenaut, J.; Gastaldi, O.; Cadiou, T.; Saez, M.

    2016-01-01

    Highlights: • Ability of CFD to predict the performance of a sc-CO_2 test compressor is shown. • Risk of vapor pockets occurrence inside a scale 1:1 compressor is highlighted. • Limitation of previous performance maps approaches to model the real gas behavior is shown. • A performance maps approach for the sc-CO_2 compressor is proposed and validated. - Abstract: One of the challenges in the performance prediction of the supercritical CO_2 (sc-CO_2) compressor is the real gas behavior of the working fluid near the critical point. This study deals with the establishment of an approach that allows coping with this particularity by dressing compressor performance maps in adequate reduced coordinates (i.e., suitable dimensionless speed and flow parameters inputs and pressure ratio and enthalpy rise outputs), while using CFD for its validation. Two centrifugal compressor designs have been considered in this work. The first one corresponds to a 6 kW small scale component implemented in a test loop at Tokyo Institute of Technology. The second one corresponds to a 38 MW scale 1:1 design considered at an early stage of a project that investigates sc-CO_2 cycle for a Small Modular Reactor application. Numerical results on the former have been successfully confronted with the experimental data to qualify the ability of CFD to provide a performance database. Results on the latter have revealed a significant decrease in the static temperature and pressure during flow acceleration along the leading edge of the impeller blades. In this line, the increased risk of vapor pockets appearance inside a sc-CO_2 compressor has been highlighted and recommendations regarding the choice of the on-design inlet conditions and the compressor design have been given to overcome this concern. CFD results on the scale 1:1 compressor have then been used to evaluate the relevancy of some previous performance maps approaches for a sc-CO_2 compressor application. These include the conventional

  16. Failure of the CAPS compressor(s). Final unusual occurrence report

    International Nuclear Information System (INIS)

    Kuechle, J.D.

    1981-01-01

    Acceptance testing of the CAPS compressors (4) was in progress which required periodic running of these units. Some vibration problems had occurred which required compressor shutdown for visual inspection and repair. During the performance of this visual inspection, it was decided to remove the crank case covers and to inspect the lower section of the cylinder liners for wear. The inspection revealed excessive scoring of the vertical cylinder liners on two of the four compressors that were opened. Acceptance testing of the CAPS compressors was suspended, pending further evaluation and repair

  17. Electrochemical Hydrogen Compressor

    Energy Technology Data Exchange (ETDEWEB)

    Lipp, Ludwig [FuelCell Energy, Inc., Torrington, CT (United States)

    2016-01-21

    Conventional compressors have not been able to meet DOE targets for hydrogen refueling stations. They suffer from high capital cost, poor reliability and pose a risk of fuel contamination from lubricant oils. This project has significantly advanced the development of solid state hydrogen compressor technology for multiple applications. The project has achieved all of its major objectives. It has demonstrated capability of Electrochemical Hydrogen Compression (EHC) technology to potentially meet the DOE targets for small compressors for refueling sites. It has quantified EHC cell performance and durability, including single stage hydrogen compression from near-atmospheric pressure to 12,800 psi and operation of EHC for more than 22,000 hours. Capital cost of EHC was reduced by 60%, enabling a path to meeting the DOE cost targets for hydrogen compression, storage and delivery ($2.00-2.15/gge by 2020).

  18. A numerical investigation on the unstable flow in a single stage of an axial compressors

    CERN Document Server

    Farhanieh, B; Ghorbanian, K

    2003-01-01

    An unsteady two-dimensional finite-volume solver was developed based on Van Leer's flux splitting algorithm in conjunction with sup M onotonic Upstream Scheme for Conservation Laws sup l imiters to improve the order of accuracy and the two-layer Baldwin-Lomax turbulence model was also implemented. Two test cases were prepared to validate the solver. The computed results were compared with the experimental data and a good agreement validated the solver. Finally, the solver was used for the flow through a multi-blade stage of an axial compressor in its off-design condition. The computed results showed a rotating stall-like instability with a periodic behavior. To investigate the flow properties during the instability condition, the flow pattern, vortex properties and the axial velocity were studied. It was concluded that the instability vortices in the multi-blade cascade do not have the same generation history of the separated vortices over a single body.

  19. On the effect of pulsating flow on surge margin of small centrifugal compressors for automotive engines

    Energy Technology Data Exchange (ETDEWEB)

    Galindo, J.; Climent, H.; Guardiola, C.; Tiseira, A. [CMT-Motores Termicos, Universidad Politecnica de Valencia (Spain); Camino de Vera s/n, E 46022, Valencia (Spain)

    2009-11-15

    Surge is becoming a limiting factor in the design of boosting systems of downsized diesel engines. Although standard compressor flowcharts are used for the selection of those machines for a given application, on-engine conditions widely differ from steady flow conditions, thus affecting compressor behaviour and consequently surge phenomenon. In this paper the effect of pulsating flow is investigated by means of a steady gas-stand that has been modified to produce engine-like pulsating flow. The effect of pressure pulses' amplitude and frequency on the compressor surge line location has been checked. Results show that pulsating flow in the 40-67 Hz range (corresponding to characteristic pulsation when boosting an internal combustion engine) increases surge margin. This increased margin is similar for all the tested frequencies but depends on pulsation amplitude. In a further step, a non-steady compressor model is used for modelling the tests, thus allowing a deeper analysis of the involved phenomena. Model results widely agree with experimental results. (author)

  20. Computational analysis of a multistage axial compressor

    Science.gov (United States)

    Mamidoju, Chaithanya

    Turbomachines are used extensively in Aerospace, Power Generation, and Oil & Gas Industries. Efficiency of these machines is often an important factor and has led to the continuous effort to improve the design to achieve better efficiency. The axial flow compressor is a major component in a gas turbine with the turbine's overall performance depending strongly on compressor performance. Traditional analysis of axial compressors involves throughflow calculations, isolated blade passage analysis, Quasi-3D blade-to-blade analysis, single-stage (rotor-stator) analysis, and multi-stage analysis involving larger design cycles. In the current study, the detailed flow through a 15 stage axial compressor is analyzed using a 3-D Navier Stokes CFD solver in a parallel computing environment. Methodology is described for steady state (frozen rotor stator) analysis of one blade passage per component. Various effects such as mesh type and density, boundary conditions, tip clearance and numerical issues such as turbulence model choice, advection model choice, and parallel processing performance are analyzed. A high sensitivity of the predictions to the above was found. Physical explanation to the flow features observed in the computational study are given. The total pressure rise verses mass flow rate was computed.

  1. Uncertainty analysis of thermal quantities measurement in a centrifugal compressor

    Science.gov (United States)

    Hurda, Lukáš; Matas, Richard

    2017-09-01

    Compressor performance characteristics evaluation process based on the measurement of pressure, temperature and other quantities is examined to find uncertainties for directly measured and derived quantities. CFD is used as a tool to quantify the influences of different sources of uncertainty of measurements for single- and multi-thermocouple total temperature probes. The heat conduction through the body of the thermocouple probe and the heat-up of the air in the intake piping are the main phenomena of interest.

  2. Development of Performance Analysis Program for an Axial Compressor with Meanline Analysis

    International Nuclear Information System (INIS)

    Park, Jun Young; Park, Moo Ryong; Choi, Bum Suk; Song, Je Wook

    2009-01-01

    Axial-flow compressor is one of the most important parts of gas turbine units with axial turbine and combustor. Therefore, precise prediction of performance is very important for development of new compressor or modification of existing one. Meanline analysis is a simple, fast and powerful method for performance prediction of axial-flow compressors with different geometries. So, Meanline analysis is frequently used in preliminary design stage and performance analysis for given geometry data. Much correlations for meanline analysis have been developed theoretically and experimentally for estimating various types of losses and flow deviation angle for long time. In present study, meanline analysis program was developed to estimate compressor losses, incidence angles, deviation angles, stall and surge conditions with many correlations. Performance prediction of one stage axial compressors is conducted with this meanline analysis program. The comparison between experimental and numerical results show a good agreement. This meanline analysis program can be used for various types of single stage axial-flow compressors with different geometries, as well as multistage axial-flow compressors

  3. Investigation on inlet recirculation characteristics of double suction centrifugal compressor with unsymmetrical inlet

    Science.gov (United States)

    Yang, Ce; Wang, Yingjun; Lao, Dazhong; Tong, Ding; Wei, Longyu; Liu, Yixiong

    2016-08-01

    The inlet recirculation characteristics of double suction centrifugal compressor with unsymmetrical inlet structures were studied in numerical method, mainly focused on three issues including the amounts and differences of the inlet recirculation in different working conditions, the circumferential non-uniform distributions of the inlet recirculation, the recirculation velocity distributions of the upstream slot of the rear impeller. The results show that there are some differences between the recirculation of the front impeller and that of the rear impeller in whole working conditions. In design speed, the recirculation flow rate of the rear impeller is larger than that of the front impeller in the large flow range, but in the small flow range, the recirculation flow rate of the rear impeller is smaller than that of the front impeller. In different working conditions, the recirculation velocity distributions of the front and rear impeller are non-uniform along the circumferential direction and their non-uniform extents are quite different. The circumferential non-uniform extent of the recirculation velocity varies with the working conditions change. The circumferential non-uniform extent of the recirculation velocity of front impeller and its distribution are determined by the static pressure distribution of the front impeller, but that of the rear impeller is decided by the coupling effects of the inlet flow distortion of the rear impeller, the circumferential unsymmetrical distribution of the upstream slot and the asymmetric structure of the volute. In the design flow and small flow conditions, the recirculation velocities at different circumferential positions of the mean line of the upstream slot cross-section of the rear impeller are quite different, and the recirculation velocities distribution forms at both sides of the mean line are different. The recirculation velocity distributions in the cross-section of the upstream slot depend on the static pressure

  4. Modeling and identification of centrifugal compressor dynamics with approximate realizations

    NARCIS (Netherlands)

    Helvoirt, van J.; Jager, de A.G.; Steinbuch, M.; Smeulers, J.P.M.

    2005-01-01

    This paper deals with the parameter identification of a model for the dynamic behavior of a large industrial centrifugal compression system. Experimental results are presented to evaluate a new approach for determining the parameters of the modified version of the well-known Greitzer model. This

  5. Aerodynamic Analysis and Three-Dimensional Redesign of a Multi-Stage Axial Flow Compressor

    Directory of Open Access Journals (Sweden)

    Tao Ning

    2016-04-01

    Full Text Available This paper describes the introduction of three-dimension (3-D blade designs into a 5-stage axial compressor with multi-stage computational fluid dynamic (CFD methods. Prior to a redesign, a validation study is conducted for the overall performance and flow details based on full-scale test data, proving that the multi-stage CFD applied is a relatively reliable tool for the analysis of the follow-up redesign. Furthermore, at the near stall point, the aerodynamic analysis demonstrates that significant separation exists in the last stator, leading to the aerodynamic redesign, which is the focus of the last stator. Multi-stage CFD methods are applied throughout the three-dimensional redesign process for the last stator to explore their aerodynamic improvement potential. An unconventional asymmetric bow configuration incorporated with leading edge re-camber and re-solidity is employed to reduce the high loss region dominated by the mainstream. The final redesigned version produces a 13% increase in the stall margin while maintaining the efficiency at the design point.

  6. Small Displacement, Long Life On-Orbit Compressor Design and Fabrication

    Science.gov (United States)

    Gerlach, C. R.; Schroeder, E. C.; Deffenbaugh, D. D.; Masetta, J. P.

    1989-01-01

    The focus is the generation of technology and fabrication of prototype hardware applicable to seven Space Station compressor system applications. The compressors are of the single acting reciprocating piston type and, in general, may be termed miniature in size compared with normal commercially available equipment. The initial technology development is focused on improved valve designs, and the control of pulsations and heating effects in order to increase compressor efficiency and reduce cycle temperatures, thus permitting significantly increased stage pressure ratios. The initial test compressor was successfully operated at pressure ratios of up to 50:1, and this significant extension of allowable pressure ratio will result in a reduction of the number of required stages and, hence, total hardware thereby reducing system weight and volume. These experiments have also identified the need to employ low shaft speeds, on the order of 250 to 500 rpm, to enhance heat transfer and increase life. The prototype compressor currently being designed, is to be driven by a low-speed brushless dc motor sealed in a case common to the compressor drive mechanism case. The compressor and motor case will communicate with stage suction pressure so that any minor gas leakage past the piston rings will be returned to the suction. Emphasis in this prototype design is being placed on simplicity, durability, commonality of components, and high efficiency.

  7. Annular centrifugal contactors for TRPO process test

    International Nuclear Information System (INIS)

    Duan, W.H.; Wang, J.C.; Chen, J.; Zhou, X.Z.; Zhou, J.Z.; Song, C.L.

    2005-01-01

    The TRPO process has been developed in China for removing TRU elements from high-level liquid waste (HLLW) since 1980s. Centrifugal contactors have several advantages such as low hold-up volume, short residence time, low solvent degradation, small space requirements and short start-up time. Therefore, they are favored for both the reprocessing of spent fuel and the treatment of HLLW. In order to meet study on the TRPO test, a series of annular centrifugal contactors have been developed in Institute of Nuclear and -New Energy Technology, Tsinghua University, China (INET). In particular, the 10-mm annular centrifugal contactor for the laboratory-scale test has been applied successfully in the cold and hot tests of the TRPO process. The 70-mm annular centrifugal contactor for the industry-scale test has two new design characteristics, namely a modular design and an overflow structure. The modular design makes the contactor to be disassembled and assembled fast by simply moving the modules up and down. With the overflow structure, even though one stage or non-adjacent stages of the multi-stage cascade in operation are ceased to work, the cascade can continue to operate. Both the hydraulic performance and the mass-transfer efficiency of these contactors are excellent, and the extraction stage efficiency is greater than 95% at suitable operating conditions.

  8. Study of compressor systems for a gas-generator engine

    Science.gov (United States)

    Sather, Bernard I; Tauschek, Max J

    1950-01-01

    Various methods of providing compressor-capacity and pressure-ratio control in the gas-generator type of compound engine over a range of altitudes from sea level to 50,000 feet are presented. The analytical results indicate that the best method of control is that in which the first stage of compression is carried out in a variable-speed supercharger driven by a hydraulic slip coupling. The constant-speed second stage could be either a mixed-flow rotary compressor or a piston-type compressor. A variable-area turbine nozzle is shown to be unnecessary for cruising operation of the engine.

  9. A study on two phase flows of linear compressors for the prediction of refrigerant leakage

    International Nuclear Information System (INIS)

    Hwang, Il Sun; Lee, Young Lim; Oh, Won Sik; Park, Kyeong Bae

    2015-01-01

    Usage of linear compressors is on the rise due to their high efficiency. In this paper, leakage of a linear compressor has been studied through numerical analysis and experiments. First, nitrogen leakage for a stagnant piston with fixed cylinder pressure as well as for a moving piston with fixed cylinder pressure was analyzed to verify the validity of the two-phase flow analysis model. Next, refrigerant leakage of a linear compressor in operation was finally predicted through 3-dimensional unsteady, two phase flow CFD (Computational fluid dynamics). According to the research results, the numerical analyses for the fixed cylinder pressure models were in good agreement with the experimental results. The refrigerant leakage of the linear compressor in operation mainly occurred through the oil exit and the leakage became negligible after about 0.4s following operation where the leakage became lower than 2.0x10 -4 kg/s.

  10. 75 FR 61461 - Central New York Oil and Gas Company, LLC; Notice of Availability of the Environmental Assessment...

    Science.gov (United States)

    2010-10-05

    ... electric-driven 13,400-horsepower (hp) centrifugal compressor; One new compressor station in Bradford County, Pennsylvania (the NS2 Compressor Station) with an electric-driven 15,300-hp centrifugal... construct, operate, and maintain two new compressor stations in Tioga County, New York and Bradford County...

  11. Modeling of filling gas centrifuge cascade for nickel isotope separation by feed flow input to different stages

    Directory of Open Access Journals (Sweden)

    Orlov Alexey A.

    2017-01-01

    Full Text Available The article presents results of research filling gas centrifuge cascade by process gas fed into different stages. The modeling of filling cascade was done for nickel isotope separation. Analysis of the research results shows that nickel isotope concentrations of light and heavy fraction flows after filling cascade depend on feed stage number.

  12. A Numerical Simulation of Elastoplastic Contact Analysis of Compressor by Overspeeding

    Directory of Open Access Journals (Sweden)

    Aihua Liao

    2014-04-01

    Full Text Available This study analyzes the stress distribution of 3D elastoplastic contact problems by using the FE parametric quadratic programming (PQP method derived from a 3D FE model based on parametric variational principle (PVP. We numerically analyze a 24-blade compressor by combining centrifugal loading with interference-fit one. To accelerate computation, calculation is simplified by structural modeling via multisubstructuring, aiming to deal with FE-simulated computer aided design (CAD conveniently. We then analyze the relationships between the maximum residual stresses of the compressor posterior to prestressing and overspeed rpms, and we also study the distribution and magnitude of the contact stresses of the compressor in working conditions after overspeed prestressing. Moreover, we thoroughly discuss the distribution and magnitude of the contact stresses of shaft-shaft sleeve-impeller in working conditions. Relative displacement can be prevented and contact stress can be kept uniform due to the nonuniform initial amount of interference in overspeed prestressing. This paper summarizes the FEM simulation results and provides reference data for improving the design and processing of compressor impellers, indicating that overspeed is indispensable in manufacture.

  13. Flow Characterization and Dynamic Analysis of a Radial Compressor with Passive Method of Surge Control

    Science.gov (United States)

    Guillou, Erwann

    Due to recent emission regulations, the use of turbochargers for force induction of internal combustion engines has increased. Actually, the trend in diesel engines is to downsize the engine by use of turbochargers that operate at higher pressure ratio. Unfortunately, increasing the rotational speed tends to reduce the turbocharger radial compressor range of operation which is limited at low mass flow rate by the occurrence of surge. In order to extent the operability of turbochargers, compressor housings can be equipped with a passive surge control device also known as ported shroud. This specific casing treatment has been demonstrated to enhance surge margin with minor negative impact on the compressor efficiency. However, the actual working mechanisms of the bypass system remain not well understood. In order to optimize the design of the ported shroud, it is then crucial to identify the dynamic flow changes induced by the implementation of the device to control instabilities. Experimental methods were used to assess the development of instabilities from stable, stall and eventually surge regimes of a ported shroud centrifugal compressor. Systematic comparison was conducted with the same compressor design without ported shroud. Hence, the full pressure dynamic survey of both compressors' performance characteristics converged toward two different and probably interrelated driving mechanisms to the development and/or propagation of unsteadiness within each compressor. One related the pressure disturbances at the compressor inlet, and notably the more apparent development of perturbations in the non-ported compressor impeller, whereas the other was attributed to the pressure distortions induced by the presence of the tongue in the asymmetric design of the compressor volute. Specific points of operation were selected to carry out planar flow measurements. At normal working, both standard and stereoscopic particle imaging velocimetry (PIV) measurements were performed

  14. Technology’s present situation and the development prospects of energy efficiency monitoring as well as performance testing & analysis for process flow compressors

    Science.gov (United States)

    Li, L.; Zhao, Y.; Wang, L.; Yang, Q.; Liu, G.; Tang, B.; Xiao, J.

    2017-08-01

    In this paper, the background of performance testing of in-service process flow compressors set in user field are introduced, the main technique barriers faced in the field test are summarized, and the factors that result in real efficiencies of most process flow compressors being lower than the guaranteed by manufacturer are analysed. The authors investigated the present operational situation of process flow compressors in China and found that low efficiency operation of flow compressors is because the compressed gas is generally forced to flow back into the inlet pipe for adapting to the process parameters variety. For example, the anti-surge valve is always opened for centrifugal compressor. To improve the operation efficiency of process compressors the energy efficiency monitoring technology was overviewed and some suggestions are proposed in the paper, which is the basis of research on energy efficiency evaluation and/or labelling of process compressors.

  15. Design and construction of the X-2 two-stage free piston driven expansion tube

    Science.gov (United States)

    Doolan, Con

    1995-01-01

    This report outlines the design and construction of the X-2 two-stage free piston driven expansion tube. The project has completed its construction phase and the facility has been installed in the new impulsive research laboratory where commissioning is about to take place. The X-2 uses a unique, two-stage driver design which allows a more compact and lower overall cost free piston compressor. The new facility has been constructed in order to examine the performance envelope of the two-stage driver and how well it couple to sub-orbital and super-orbital expansion tubes. Data obtained from these experiments will be used for the design of a much larger facility, X-3, utilizing the same free piston driver concept.

  16. Comprehensive Study of the Flow Control Strategy in a Wirelessly Charged Centrifugal Microfluidic Platform with Two Rotation Axes.

    Science.gov (United States)

    Zhu, Yunzeng; Chen, Yiqi; Meng, Xiangrui; Wang, Jing; Lu, Ying; Xu, Youchun; Cheng, Jing

    2017-09-05

    Centrifugal microfluidics has been widely applied in the sample-in-answer-out systems for the analyses of nucleic acids, proteins, and small molecules. However, the inherent characteristic of unidirectional fluid propulsion limits the flexibility of these fluidic chips. Providing an extra degree of freedom to allow the unconstrained and reversible pumping of liquid is an effective strategy to address this limitation. In this study, a wirelessly charged centrifugal microfluidic platform with two rotation axes has been constructed and the flow control strategy in such platform with two degrees of freedom was comprehensively studied for the first time. Inductively coupled coils are installed on the platform to achieve wireless power transfer to the spinning stage. A micro servo motor is mounted on both sides of the stage to alter the orientation of the device around a secondary rotation axis on demand during stage rotation. The basic liquid operations on this platform, including directional transport of liquid, valving, metering, and mixing, are comprehensively studied and realized. Finally, a chip for the simultaneous determination of hexavalent chromium [Cr(VI)] and methanal in water samples is designed and tested based on the strategy presented in this paper, demonstrating the potential use of this platform for on-site environmental monitoring, food safety testing, and other life science applications.

  17. The UCOR pilot plant and the development of axial flow compressors

    International Nuclear Information System (INIS)

    Grant, W.

    1984-01-01

    This article discusses some of the mechanical aspects of the Uranium Enrichment Corporation of South Africa (Pty) Ltd. (UCOR) pilot plant. The most important mechanical components in a typical stage in the pilot plant, consists of a compressor which is used to compress the process gas mixture. After air cooling to almost room temperature, the mixture is fed through the separation elements. Other components are two pressure vessels connected to the compressor. The development and characteristics of the pilot plant is described in the article

  18. CENTRIFUGE APPARATUS

    Science.gov (United States)

    Skarstrom, C.; Urey, H.C.; Cohen, K.

    1960-08-01

    A high-speed centrifuge for the separation of gaseous isotopes is designed comprising a centrifugal pump mounted on the outlet of a centrifuge bowl and arranged to pump the heavy and light fractions out of the centrifuge bowl in two separate streams.

  19. Performance Characteristics of a 4 × 6 Oil-Free Twin-Screw Compressor

    OpenAIRE

    Sun-Seok Byeon; Jae-Young Lee; Youn-Jea Kim

    2017-01-01

    The screw compressor in the early stage of development is generally known as the oil-injection type. However, escalating environmental problems and advances in electronic components have spurred continuous R & D to minimize the oil content in compressed air. The oil-free twin-screw compressor is continuously compressed by inner volumetric change between rotors and casing. For this reason, in order to predict the overall performance of the screw compressor at the early stage of the design ...

  20. Economics of water injected air screw compressor systems

    OpenAIRE

    Madhav, K. V.; Kovacevic, A.

    2015-01-01

    There is a growing need for compressed air free of entrained oil to be used in industry. In many cases it can be supplied by oil flooded screw compressors with multi stage filtration systems, or by oil free screw compressors. However, if water injected screw compressors can be made to operate reliably, they could be more efficient and therefore cheaper to operate. Unfortunately, to date, such machines have proved to be insufficiently reliable and not cost effective. This paper describes an in...

  1. Investigation of Blade-row Flow Distributions in Axial-flow-compressor Stage Consisting of Guide Vanes and Rotor-blade Row

    Science.gov (United States)

    Mahoney, John J; Dugan, Paul D; Budinger, Raymond E; Goelzer, H Fred

    1950-01-01

    A 30-inch tip-diameter axial-flow compressor stage was investigated with and without rotor to determine individual blade-row performance, interblade-row effects, and outer-wall boundary-layer conditions. Velocity gradients at guide-vane outlet without rotor approximated design assumptions, when the measured variation of leaving angle was considered. With rotor in operation, Mach number and rotor-blade effects changed flow distribution leaving guide vanes and invalidated design assumption of radial equilibrium. Rotor-blade performance correlated interpolated two-dimensional results within 2 degrees, although tip stall was indicated in experimental and not two-dimensional results. Boundary-displacement thickness was less than 1.0 and 1.5 percent of passage height after guide vanes and after rotor, respectively, but increased rapidly after rotor when tip stall occurred.

  2. Product Evaluation Task Force Phase Two report for centrifuge cake

    International Nuclear Information System (INIS)

    Francis, A.J.; Davies, A.

    1990-01-01

    It has been proposed that all Intermediate Level Wastes arising at Sellafield should be encapsulated prior to ultimate disposal. The Product Evaluation Task Force (PETF) was set up to investigate possible encapsulants and to produce and adequate data base to justify the preferred matrices. Three possible types of encapsulants for Centrifuge Cake;- Inorganic cements, Polymer cements, and Polymers, are evaluated using the Kepner Tregoe decision analysis technique. This technique provides a methodology for scoring and ranking alternative options and evaluating any risks associated with an option. The analysis shows that for all four stages of waste management operations ie. Storage Transport, handling and emplacement Disposal, and Process, cement matrices are considerably superior to other potential matrices. A matrix, consisting of nine parts Blast Furnace Slag (BFS) to one part Ordinary Portland Cement (OPC) is recommended as the preferred matrix for Phase 3 studies on Centrifuge Cake. (author)

  3. Stage design

    International Nuclear Information System (INIS)

    Shacter, J.

    1975-01-01

    A method is described of cycling gases through a plurality of diffusion stages comprising the steps of admitting the diffused gases from a first diffusion stage into an axial compressor, simultaneously admitting the undiffused gases from a second diffusion stage into an intermediate pressure zone of said compressor corresponding in pressure to the pressure of said undiffused gases, and then admitting the resulting compressed mixture of diffused and undiffused gases into a third diffusion stage

  4. A comparison of two centrifuge techniques for constructing vulnerability curves: insight into the 'open-vessel' artifact.

    Science.gov (United States)

    Yin, Pengxian; Meng, Feng; Liu, Qing; An, Rui; Cai, Jing; Du, Guangyuan

    2018-03-30

    A vulnerability curve (VC) describes the extent of xylem cavitation resistance. Centrifuges have been used to generate VCs for decades via static- and flow-centrifuge methods. Recently, the validity of the centrifuge techniques has been questioned. Researchers have hypothesized that the centrifuge techniques might yield unreliable VCs due to the open-vessel artifact. However, other researchers reject this hypothesis. The focus of the dispute is centred on whether exponential VCs are more reliable when the static-centrifuge method is used than with the flow-centrifuge method. To further test the reliability of the centrifuge technique, two centrifuges were manufactured to simulate the static- and flow-centrifuge methods. VCs of three species with open vessels of known lengths were constructed using the two centrifuges. The results showed that both centrifuge techniques produced invalid VCs for Robinia because the water flow through stems under mild tension in centrifuges led to an increasing loss of water conductivity. Additionally, the injection of water in the flow-centrifuge exacerbated the loss of water conductivity. However, both centrifuge techniques yielded reliable VCs for Prunus, regardless of the presence of open vessels in the tested samples. We conclude that centrifuge techniques can be used in species with open vessels only when the centrifuge produces a VC that matches the bench-dehydration VC. This article is protected by copyright. All rights reserved.

  5. The matching of characteristics of the turbo-supercharging system and two-stroke transport diesel engine

    OpenAIRE

    Алёхин, Сергей Алексеевич; Герасименко, Владимир Петрович; Опалев, Василий Анатольевич

    2013-01-01

    The basic problems of the matching of characteristics of turbo-supercharging units and two-stroke transport diesel engines with various number of cylinders are considered. Influence of the number of impeller tiers and other geometrical parameters on the pressure characteristic of the centrifugal compressor and joint action of the compressor and the piston engine is investigated. Effective measures on the optimum coordination of a mechanical turbo-supercharging with a transport diesel engin...

  6. A radiotracer technique for testing a high pressure gas compressor for oil leakage

    International Nuclear Information System (INIS)

    Eapen, A.C.; Kirti; Jain, S.K.; Gupta, P.P.

    1979-01-01

    The radiotracer investigations carried out at NOCIL, Bombay, to measure the amount of lubrication oil present in the gas being compressed in a 1000 H.P. centrifugal compressor are described. By injecting a few mCi 131 I labelled glyceryl trioleate tracer and monitoring the radioactivity of the outlet gas for about 20 hours, the extent of the oil present in the gas could be determined. (auth.)

  7. Rotor-generated unsteady aerodynamic interactions in a 1½ stage compressor

    Science.gov (United States)

    Papalia, John J.

    Because High Cycle Fatigue (HCF) remains the predominant surprise failure mode in gas turbine engines, HCF avoidance design systems are utilized to identify possible failures early in the engine development process. A key requirement of these analyses is accurate determination of the aerodynamic forcing function and corresponding airfoil unsteady response. The current study expands the limited experimental database of blade row interactions necessary for calibration of predictive HCF analyses, with transonic axial-flow compressors of particular interest due to the presence of rotor leading edge shocks. The majority of HCF failures in aircraft engines occur at off-design operating conditions. Therefore, experiments focused on rotor-IGV interactions at off-design are conducted in the Purdue Transonic Research Compressor. The rotor-generated IGV unsteady aerodynamics are quantified when the IGV reset angle causes the vane trailing edge to be nearly aligned with the rotor leading edge shocks. A significant vane response to the impulsive static pressure perturbation associated with a shock is evident in the point measurements at 90% span, with details of this complex interaction revealed in the corresponding time-variant vane-to-vane flow field data. Industry wide implementation of Controlled Diffusion Airfoils (CDA) in modern compressors motivated an investigation of upstream propagating CDA rotor-generated forcing functions. Whole field velocity measurements in the reconfigured Purdue Transonic Research Compressor along the design speedline reveal steady loading had a considerable effect on the rotor shock structure. A detached rotor leading edge shock exists at low loading, with an attached leading edge and mid-chord suction surface normal shock present at nominal loading. These CDA forcing functions are 3--4 times smaller than those generated by the baseline NACA 65 rotor at their respective operating points. However, the IGV unsteady aerodynamic response to the CDA

  8. CFD study of leakage flows in shroud cavities of a compressor impeller

    Science.gov (United States)

    Soldatova, K.

    2017-08-01

    The flow character in a gap between shroud disc of an impeller and a stator surface (shroud cavity) influences disc friction loss, labyrinth seal loss (parasitic losses) and thrust force. Flow calculations inside the shroud cavity of a model of centrifugal compressor stage and its labyrinth seal in a range of flow rates and axial width and radial gap are presented. The results are presented in terms of non-dimensional coefficients of flow, disc friction and seal leakage losses coefficients and pressure coefficient. The distributions meridional and tangential flow velocities correspond to the continuity and equilibrium equations - flow radial circulation exists in wide cavity and is absent in narrow cavities. The radial pressure distributions as measured and calculated are not fully comparable. The possible reason is that CFD-calculated leakage coefficient is less than calculated by A.Stodola formula. The influence of a cavity width on the losses and the thrust force requires a balanced design.

  9. A comparison of a new centrifuge sugar flotation technique with the agar method for the extraction of immature Culicoides (Diptera: Ceratopogonidae) life stages from salt marsh soils.

    Science.gov (United States)

    Two sampling techniques, agar extraction (AE) and centrifuge sugar flotation extraction (CSFE) were compared to determine their relative efficacy to recover immature stages of Culicoides spp from salt marsh substrates. Three types of samples (seeded with known numbers of larvae, homogenized field s...

  10. Economics of water injected air screw compressor systems

    Science.gov (United States)

    Venu Madhav, K.; Kovačević, A.

    2015-08-01

    There is a growing need for compressed air free of entrained oil to be used in industry. In many cases it can be supplied by oil flooded screw compressors with multi stage filtration systems, or by oil free screw compressors. However, if water injected screw compressors can be made to operate reliably, they could be more efficient and therefore cheaper to operate. Unfortunately, to date, such machines have proved to be insufficiently reliable and not cost effective. This paper describes an investigation carried out to determine the current limitations of water injected screw compressor systems and how these could be overcome in the 15-315 kW power range and delivery pressures of 6-10 bar. Modern rotor profiles and approach to sealing and cooling allow reasonably inexpensive air end design. The prototype of the water injected screw compressor air system was built and tested for performance and reliability. The water injected compressor system was compared with the oil injected and oil free compressor systems of the equivalent size including the economic analysis based on the lifecycle costs. Based on the obtained results, it was concluded that water injected screw compressor systems could be designed to deliver clean air free of oil contamination with a better user value proposition than the oil injected or oil free screw compressor systems over the considered range of operations.

  11. 1-dimensional simulation of the radial compressor of a waste gas turbocharger; 1-dimensionale Simulation des Radialverdichters eines Abgasturboladers

    Energy Technology Data Exchange (ETDEWEB)

    Marques Gomes, Andre; Schmidt, Sebastian; Neumann, Jens [BMW Group, Muenchen (Germany)

    2011-07-01

    The simulation fo the thermodynamical properties of turbochargers in IC engines is mostly done with 1D gas exchange simulation tools, in which the turbocharger is represented by maps, or with 3D-CFD tools, in which a more precise geometrical detail of the charger can be considered. The present work aims for a modeling depth which lies between these 2 variants. This approach (''1D gas exchange simulation with 1D modeling of the turbocharger'') is not only motivated by enabling a better interaction, when compared to the map-based approach, between an IC engine and the turbocharger, but by distinctly reducing the modeling efforts and computing time when compared to the 3D-CFD approach. Within the study, a coarsely discretized model of a centrifugal compressor is built using only the model library of the commercial software GT-Power. For the validation regarding total pressure ratio and isentropic efficiency, the results of the stationary simulations of two different compressors are compared to CFD and measurement results. Differences can be seen only close to the choking limit of the compressor. The model was further used to demonstrate its applicability in extrapolated regions of the compressor map and in the instable operating range near the surge limit. (orig.)

  12. Study on a high capacity two-stage free piston Stirling cryocooler working around 30 K

    Science.gov (United States)

    Wang, Xiaotao; Zhu, Jian; Chen, Shuai; Dai, Wei; Li, Ke; Pang, Xiaomin; Yu, Guoyao; Luo, Ercang

    2016-12-01

    This paper presents a two-stage high-capacity free-piston Stirling cryocooler driven by a linear compressor to meet the requirement of the high temperature superconductor (HTS) motor applications. The cryocooler system comprises a single piston linear compressor, a two-stage free piston Stirling cryocooler and a passive oscillator. A single stepped displacer configuration was adopted. A numerical model based on the thermoacoustic theory was used to optimize the system operating and structure parameters. Distributions of pressure wave, phase differences between the pressure wave and the volume flow rate and different energy flows are presented for a better understanding of the system. Some characterizing experimental results are presented. Thus far, the cryocooler has reached a lowest cold-head temperature of 27.6 K and achieved a cooling power of 78 W at 40 K with an input electric power of 3.2 kW, which indicates a relative Carnot efficiency of 14.8%. When the cold-head temperature increased to 77 K, the cooling power reached 284 W with a relative Carnot efficiency of 25.9%. The influences of different parameters such as mean pressure, input electric power and cold-head temperature are also investigated.

  13. Development of two-stage compression heat pump for hot water supply in commercial use. Establishment of design method for water and air heat source system; Gyomuyo nidan asshukushiki kyuto heat pump no kaihatsu. Suinetguen oyobi kuki netsugen sytem no sekkei hoho no kakuritsu

    Energy Technology Data Exchange (ETDEWEB)

    Hasegawa, H; Hashimoto, K; Saikawa, M; Iwatsubo, T; Mimaki, T [Central Research Institute of Electric Power Industry, Tokyo (Japan)

    1996-07-01

    The two-stage compression cascade heating heat pump cycle was devised for hot water supply in business use such as hotel and store use which allows hot water supply less in primary energy consumption than gas boilers, and higher in temperature than conventional heat pumps. This cycle heats water in cascade manner by two-stage compression using two compressors in both low- and high-stage refrigerant circuits, and two condensers different in condensation temperature (intermediate heat exchanger and condenser) to achieve higher hot water temperature and higher COP. For cost reduction, the new system design method was established which is possible to cope with conventional compressors such as screw and scroll ones with different theoretical suction volume for every one. System design parameters such as thermal output and COP of hot water supply were largely affected by theoretical suction volume ratio of low- and high-stage compressors dependent on combination of the compressors, and refrigerant condensing temperature in an intermediate heat exchanger as proper parameter. 4 refs., 17 figs., 13 tabs.

  14. Analysis of Mechanical Seals for High-Speed Centrifugal Gas Compressors

    OpenAIRE

    K.N. Nwaigwe; P.E. Ugwuoke; E.E. Anyanwu; D.P.S. Abam

    2012-01-01

    A study aimed at seal selection efficiency for centrifugal pumps in the oil and gas industry is presented. A detailed analysis of mechanical seals in use in exploration and production activities of the oil and gas sector was undertaken. The approach of analysis was using seal design equations as mathematical models for simulating the performance of the mechanical seal. The results showed a mechanical seal with balance value of 0.5, an increased surface area between mating surfaces; provided w...

  15. Unsteady numerical simulation for gas–liquid two-phase flow in self-priming process of centrifugal pump

    International Nuclear Information System (INIS)

    Huang, Si; Su, Xianghui; Guo, Jing; Yue, Le

    2014-01-01

    Highlights: • The transient gas–liquid two-phase flow fields in the self-priming centrifugal pump are simulated. • The self-priming time and performance are estimated. • The air void fraction and two phase distribution are obtained.· The hole on the volute plays a significant role for gas exhausting. • The frequency of the impulsive pressure basically conforms to that of the air exhausted out of the pump. - Abstract: Self-priming pumps start up without pre-irrigation, and then work as common pumps when air in the pump is exhausted. The transient gas–liquid flow at the start-up stage inside a self-priming pump is an interesting process which greatly influences performance of the pump. In this paper, a conventional vertical self-priming centrifugal pump was selected as the object. Using unsteady numerical simulation, the authors investigated the transient gas–liquid two-phase flow in the self-priming centrifugal pump during the self-priming process. The main innovation in the simulation was that a section of the suction pipe filled with air was set as the initial condition, which conformed to the actual self-priming conditions. The gas–liquid two-phase distribution, the pressure and velocity in relation to time were computed and analyzed. Flow rates of both phases with time at the pump inlet and outlet were obtained based on the simulation, which could be used to estimate the self-priming time and other performance parameters. Finally, the numerical method and results for gas–liquid two-phase flow in the self-priming pump was partly validated by the pump performance test

  16. Simulation of performance of centrifugal circulators with vaneless diffuser for GCR applications

    International Nuclear Information System (INIS)

    Tauveron, N.; Dor, I.

    2010-01-01

    In the frame of the international forum GenIV, CEA has selected various innovative concepts of gas-cooled nuclear reactor. Thermal hydraulic performances are a key issue for the design. For transient conditions and decay heat removal situations, the thermal hydraulic performance must remain as high as possible. In this context, all the transient situations, the incidental and accidental scenarii must be evaluated by a validated system code able to correctly describe, in particular, the thermal hydraulics of the whole plant. As concepts use a helium compressor to maintain the flow in the core, a special emphasis must be laid on compressor modelling. Centrifugal circulators with a vaneless diffuser have significant properties in term of simplicity, cost, ability to operate over a wide range of conditions. The objective of this paper is to present a dedicated description of centrifugal compressor, based on a one-dimensional approach. This type of model requires various correlations as input data. The present contribution consists in establishing and validating the numerical simulations (including different sets of correlations) by comparison with representative experimental data. The results obtained show a qualitatively correct behaviour of the model compared to open literature cases of the gas turbine aircraft community and helium circulators of high temperature gas reactors. The model is finally used in a depressurised transient simulation of a small power gas fast reactor (ALLEGRO concept). Advantages of this model versus first preliminary simulations are shown. Further work on modelling and validation are nevertheless needed to have a better confidence in the simulation predictions.

  17. Simulation of performance of centrifugal circulators with vaneless diffuser for GCR applications

    Energy Technology Data Exchange (ETDEWEB)

    Tauveron, N., E-mail: nicolas.tauveron@cea.f [CEA, DEN, DER/SSTH, 17 rue des Martyrs, F-38054 Grenoble (France); Dor, I., E-mail: isabelle.dor@cea.f [CEA, DEN, DER/SSTH, 17 rue des Martyrs, F-38054 Grenoble (France)

    2010-10-15

    In the frame of the international forum GenIV, CEA has selected various innovative concepts of gas-cooled nuclear reactor. Thermal hydraulic performances are a key issue for the design. For transient conditions and decay heat removal situations, the thermal hydraulic performance must remain as high as possible. In this context, all the transient situations, the incidental and accidental scenarii must be evaluated by a validated system code able to correctly describe, in particular, the thermal hydraulics of the whole plant. As concepts use a helium compressor to maintain the flow in the core, a special emphasis must be laid on compressor modelling. Centrifugal circulators with a vaneless diffuser have significant properties in term of simplicity, cost, ability to operate over a wide range of conditions. The objective of this paper is to present a dedicated description of centrifugal compressor, based on a one-dimensional approach. This type of model requires various correlations as input data. The present contribution consists in establishing and validating the numerical simulations (including different sets of correlations) by comparison with representative experimental data. The results obtained show a qualitatively correct behaviour of the model compared to open literature cases of the gas turbine aircraft community and helium circulators of high temperature gas reactors. The model is finally used in a depressurised transient simulation of a small power gas fast reactor (ALLEGRO concept). Advantages of this model versus first preliminary simulations are shown. Further work on modelling and validation are nevertheless needed to have a better confidence in the simulation predictions.

  18. Criteria for the greater rehabilitation of a centrifugal compressor rotor of a process plant; Criterios para la rehabilitacion mayor de un rotor de compresor centrifugo de planta de proceso

    Energy Technology Data Exchange (ETDEWEB)

    Bertin, Galo; Felix, Jorge A.; Quijano, Octavio [Especialistas en Turbopartes, S.A. de C.V., Queretaro, Queretaro (Mexico)

    2007-11-15

    In this paper are included the main criteria to consider in the greater rehabilitation of a centrifugal compressor rotor, that has as an aim to count on a reliable rotor, fulfilling with the original design of the equipment and with norms and international standards. Also, the main causes of damage that occur in the rotors of this type in the process plants are presented. [Spanish] En el presente trabajo se incluyen los principales criterios a considerar en la rehabilitacion mayor de un rotor de compresor centrifugo, que tienen como finalidad contar con un rotor confiable, cumpliendo con el diseno original del equipo y con normas y estandares internacionales. Asi mismo, se presentan las principales causas de dano que ocurren en los rotores de este tipo en las plantas de proceso.

  19. Gas-centrifuge unit

    International Nuclear Information System (INIS)

    Stark, T.M.

    1977-01-01

    An isotope-enrichment unit is described for separating a gaseous mixture feedstock including a compound of a light nuclear isotope at a predetermined concentration and a compound of a heavy nuclear isotope at a predetermined concentration into at least two unit-output fractions including a waste fraction depleted in the light isotope to a predetermined concentration and a product fraction enriched in the light isotope to a predetermined concentration. The unit comprises a first group of cascades of gas centrifuges, each cascade having an enriching stage, a stripping stage, an input, a light-fraction output, and a heavy-fraction output for separating the gaseous-mixture feed stock into light and heavy gaseous-mixture fractions; and an auxillary cascade

  20. Development of a linear compressor for compact 2 K Gifford- McMahon cryocoolers

    International Nuclear Information System (INIS)

    Hiratsuka, Y

    2015-01-01

    Recently, a new, compact Gifford-McMahon (GM) cryocooler for cooling superconducting single photon detectors (SSPD) has been developed at Sumitomo Heavy Industries, Ltd. (SHI) [1, 2]. The objective is to reduce the total height of the expander by 33% relative to the existing RDK-101 GM expander and to reduce the total volume of the compressor unit by 50% relative to the existing CNA-11 compressor. In addition, considering the targeted cooling application, we set the design temperature targets of the first and the second stages to 1 W and 20 mW of heat load at 60 K and 2.3 K, respectively. Although optimization of the internal components is one way to miniaturize the volume of the compressor unit, major design changes are required because the volume of the adsorber and the oil separator is almost the same as the volume of the compressor capsule. Thus, one approach is to develop a non-lubricated compressor, such as a valved linear compressor. An experimental unit of a valved linear compressor was designed and built, and preliminary experiments were conducted. Under no-load condition, a low temperature of 2.19 K has been achieved. With 1 W and 14 mW heat load, the temperature is 48 K at the first stage and 2.3 K at the second stage, with an input power of about 1.2 KW. The detailed experimental results will be discussed in this paper. (paper)

  1. The results of pre-design studies on the development of a new design of gas turbine compressor package of GPA-C-16 type

    Science.gov (United States)

    Smirnov, A. V.; Chobenko, V. M.; Shcherbakov, O. M.; Ushakov, S. M.; Parafiynyk, V. P.; Sereda, R. M.

    2017-08-01

    The article summarizes the results of analysis of data concerning the operation of turbocompressor packages at compressor stations for the natural gas transmission system of Ukraine. The basic requirements for gas turbine compressor packages used for modernization and reconstruction of compressor stations are considered. Using a 16 MW gas turbine package GPA-C-16S/76-1,44M1 as an example, the results of pre-design studies and some technical solutions that improve the energy efficiency of gas turbine compressor packages and their reliability, as well as its environmental performance are given. In particular, the article deals with the matching of performance characteristics of a centrifugal compressor (hereinafter compressor) and gas turbine drive to reduce fuel gas consumption; as well as application of energy efficient technologies, in particular, exhaust gas heat recovery units and gas-oil heat exchangers in turbocompressor packages oil system; as well as reducing emissions of carbon monoxide into the atmosphere using a catalytic exhaust system. Described technical solutions can be used for development of other types of gas turbine compressor packages.

  2. Correction of compressor critical speed condition through fluid-film bearing optimization

    International Nuclear Information System (INIS)

    Spencer, J.W.; Obeid, V.E.

    1985-01-01

    A critical speed condition for an overhung centrifugal compressor was corrected through a relatively minor bearing modification. The resonant condition was evaluated analytically through rotor dynamic analyses (stability and forced response) which included fluid film bearing characterization and rotor model generation (experimentally evaluated by model analysis). The importance of adequate specification, inspection, and analytical characterization, of fluid film bearings are discussed. The effects of unbalance on the stability of plain journal bearings are also commented upon. 1 ref., 6 figs

  3. Centrifugal separator cascade connected in zigzag manner

    International Nuclear Information System (INIS)

    Kai, Tsunetoshi; Inoue, Yoshiya; Oya, Akio; Nagakura, Masaaki.

    1974-01-01

    Object: To effectively accommodate centrifugal separators of the entire cascade within the available space in a plant by freely selecting perpendicular direction of connection of the centrifugal separator. Structure: Centrifugal separators are connected in zigzag fashion by using a single header for each stage so that in a rectangular shape the entire cascade is arranged. (Kamimura, M.)

  4. Optimisation of Refrigeration System with Two-Stage and Intercooler Using Fuzzy Logic and Genetic Algorithm

    Directory of Open Access Journals (Sweden)

    Bayram Kılıç

    2017-04-01

    Full Text Available Two-stage compression operation prevents excessive compressor outlet pressure and temperature and this operation provides more efficient working condition in low-temperature refrigeration applications. Vapor compression refrigeration system with two-stage and intercooler is very good solution for low-temperature refrigeration applications. In this study, refrigeration system with two-stage and intercooler were optimized using fuzzy logic and genetic algorithm. The necessary thermodynamic characteristics for optimization were estimated with Fuzzy Logic and liquid phase enthalpy, vapour phase enthalpy, liquid phase entropy, vapour phase entropy values were compared with actual values. As a result, optimum working condition of system was estimated by the Genetic Algorithm as -6.0449 oC for evaporator temperature, 25.0115 oC for condenser temperature and 5.9666 for COP. Morever, irreversibility values of the refrigeration system are calculated.

  5. DIGITALIZACIÓN 3D DEL RODETE DE UN COMPRESOR CENTRÍFUGO: UN PROCEDIMIENTO ALTERNATIVO 3D-DIGITIZING OF A CENTRIFUGAL COMPRESSOR'S IMPELLER: AN ALTERNATIVE PROCEDURE

    Directory of Open Access Journals (Sweden)

    Jairo Andrés Acosta Rojas

    2007-12-01

    Full Text Available En la digitalización 3D del rodete del compresor centrífugo de un turbo cargador HT3B, se evaluaron numerosas metodologías que permitieran reproducir su geometría satisfactoriamente, de modo que a partir del modelo virtual obtenido se pudiera llevar a cabo una simulación computacional de flujo en el compresor centrífugo. Tras analizar dichas metodologías se decidió que la toma de tomografías axiales computarizadas era la más indicada, a pesar de que requirió previamente la construcción de un modelo en acrílico del rodete. Una vez se contó con las tomografías axiales computarizadas del rodete, se procedió a construir el modelo virtual del mismo usando un programa CAD 3D, integrando una metodología analítica para la generación de la geometría de los álabes del rodete de un compresor centrífugo, con la información metrológica adquirida a través de las tomografías. El modelo virtual del rodete presentó características aptas para el posterior trabajo de simulación, demostrando que el procedimiento planteado constituye una alternativa viable para la digitalización 3D de piezas mecánicas de alta complejidad.In the 3D digitizing of an HT3B turbocharger's centrifugal compressor's impeller, several methodologies were evaluated, reproducing its shape in such a way, that the obtained virtual model could be used to perform a computational flow simulation in the whole centrifugal compressor. After analyzing these methodologies, computerized axial tomographies were chosen as the most suitable methodology, despite requiring the previous construction of an impeller's acrylic-made model. Once the impeller's computerized axial tomographies had been taken, the generation of the virtual model was performed by software CAD 3D, by integrating an analytic methodology for the impeller's vanes' geometrical shape generation, with the metrological information extracted from the tomographies. The virtual model generated presented

  6. Magnetic power piston fluid compressor

    Science.gov (United States)

    Gasser, Max G. (Inventor)

    1994-01-01

    A compressor with no moving parts in the traditional sense having a housing having an inlet end allowing a low pressure fluid to enter and an outlet end allowing a high pressure fluid to exit is described. Within the compressor housing is at least one compression stage to increase the pressure of the fluid within the housing. The compression stage has a quantity of magnetic powder within the housing, is supported by a screen that allows passage of the fluid, and a coil for selectively providing a magnetic field across the magnetic powder such that when the magnetic field is not present the individual particles of the powder are separated allowing the fluid to flow through the powder and when the magnetic field is present the individual particles of the powder pack together causing the powder mass to expand preventing the fluid from flowing through the powder and causing a pressure pulse to compress the fluid.

  7. Numerical simulation and performance prediction in multi-stage submersible centrifugal pump

    International Nuclear Information System (INIS)

    Wang, W J; Li, G D; Wang, Y; Cui, Y R; Yin, G; Peng, S

    2013-01-01

    In order to study the inner flow field of multi-stage submersible centrifugal pump, the model named QD3-60/4-1.1 was selected. Steady turbulence characteristics of impellers, diffusers and return channel were calculated by Fluent software, the SIMPLEC algorithm and RNG κ-ε turbulence model with sliding mesh technology. Then, the distributions of pressure, velocity and Turbulence kinetic energy was obtained and the distributions of velocity field of a channel were analysed. The results show that the static pressure in impeller is increasing with the increasing of radius. The circumferential component of relative velocity is in the opposite direction of impeller rotating. At the same radius, the component value of pressure surface is larger than suction surface. With the increasing of flow rate, absolute velocity and relative velocity flow angle are becoming small, in opposite of the relative velocity and absolute velocity flow angle. The high turbulent zone of impeller is located in the gap of impellers and diffusers. Flow similarity and structure similarity of the multi-stage submersible pump are confirmed

  8. Active magnetic bearing for use in compressors and other turbomachinery

    International Nuclear Information System (INIS)

    Hennau, J.N.

    1989-01-01

    Active magnetic bearings and dry gas seals are now in operation on quite a number of compressors, turbines and generators, proving than an oil-free system is actually working and that furthermore, it has merits in energy savings, rotor dynamic monitoring and improved reliability. The technology of active magnetic bearing has been developed mainly in France after the Second World War for space application, but soon there appeared the large possibilities in industrial applications starting with the vacuum industry (turbomolecular pump), followed by the machine tool industry (high power and high speed milling and grinding spindles) and the large turbomachinery field (centrifugal compressors, blowers, steam and gas turbines, turbogenerators). Merits of the active magnetic bearing vary from one application to another, but they all derive from the fact that we have no contact between the rotor and the stator and that the electronic control of the bearings can cope with the rotor dynamics and provide useful information on the operating conditions

  9. Numerical investigation of a new LH2 centrifugal pump concept used in space propulsion

    Directory of Open Access Journals (Sweden)

    Ion MALAEL

    2018-06-01

    Full Text Available The present study deals with efficiency increase of a centrifugal pump for liquid rocket propulsion by using an innovative concept. With this new pump design the axial length will be reduced by 60% and 20% mass weight towards a classic two stage centrifugal pump. To estimate the performances, the CFD methods were used. The CFD analysis will be performed on 3D domains with the CFD commercial code ANSYS CFX. The numerical solvers used are pressure based with the SIMPLE method for RANS. The domain discretization was done by using dedicated grid generators like TurboGrid and ICEM CFD. The results were compared with a classic configuration with two stages in series. Centrifugal pump characteristics, such as pressure inlet-outlet variation, velocity and streamline patterns are presented in the paper.

  10. Miniature high speed compressor having embedded permanent magnet motor

    Science.gov (United States)

    Zhou, Lei (Inventor); Zheng, Liping (Inventor); Chow, Louis (Inventor); Kapat, Jayanta S. (Inventor); Wu, Thomas X. (Inventor); Kota, Krishna M. (Inventor); Li, Xiaoyi (Inventor); Acharya, Dipjyoti (Inventor)

    2011-01-01

    A high speed centrifugal compressor for compressing fluids includes a permanent magnet synchronous motor (PMSM) having a hollow shaft, the being supported on its ends by ball bearing supports. A permanent magnet core is embedded inside the shaft. A stator with a winding is located radially outward of the shaft. The PMSM includes a rotor including at least one impeller secured to the shaft or integrated with the shaft as a single piece. The rotor is a high rigidity rotor providing a bending mode speed of at least 100,000 RPM which advantageously permits implementation of relatively low-cost ball bearing supports.

  11. Low-Vibration Oscillating Compressor

    Science.gov (United States)

    Studer, P. A.

    1984-01-01

    Oscillating compressor momentum compensated: produces little vibration in its supporting structure. Compressure requires no lubrication and virtually free of wear. Compresses working fluids such as helium, nitrogen or chlorfluorocarbons for Stirling-cycle refrigeration or other purposes. Compressor includes two mutually opposed ferromagnetic pistons of same shape and mass. Electromagnetic flux links both pistons, causing magnetic attraction between them.

  12. Improving of the working process of axial compressors of gas turbine engines by using an optimization method

    Science.gov (United States)

    Marchukov, E.; Egorov, I.; Popov, G.; Baturin, O.; Goriachkin, E.; Novikova, Y.; Kolmakova, D.

    2017-08-01

    The article presents one optimization method for improving of the working process of an axial compressor of gas turbine engine. Developed method allows to perform search for the best geometry of compressor blades automatically by using optimization software IOSO and CFD software NUMECA Fine/Turbo. Optimization was performed by changing the form of the middle line in the three sections of each blade and shifts of three sections of the guide vanes in the circumferential and axial directions. The calculation of the compressor parameters was performed for work and stall point of its performance map on each optimization step. Study was carried out for seven-stage high-pressure compressor and three-stage low-pressure compressors. As a result of optimization, improvement of efficiency was achieved for all investigated compressors.

  13. Development of throughflow calculation code for axial flow compressors

    International Nuclear Information System (INIS)

    Kim, Ji Hwan; Kim, Hyeun Min; No, Hee Cheon

    2005-01-01

    The power conversion systems of the current HTGRs are based on closed Brayton cycle and major concern is thermodynamic performance of the axial flow helium gas turbines. Particularly, the helium compressor has some unique design challenges compared to the air-breathing compressor such as high hub-to-tip ratios throughout the machine and a large number of stages due to the physical property of the helium and thermodynamic cycle. Therefore, it is necessary to develop a design and analysis code for helium compressor that can estimate the design point and off-design performance accurately. KAIST nuclear system laboratory has developed a compressor design and analysis code by means of throughflow calculation and several loss models. This paper presents the outline of the development of a throughflow calculation code and its verification results

  14. 76 FR 56097 - Special Conditions: Pratt and Whitney Canada Model PT6C-67E Turboshaft Engine

    Science.gov (United States)

    2011-09-12

    ... helicopter rotor system via a direct drive to the engine output shaft. The control system includes a dual channel full authority digital electronic control. The engine will incorporate a novel or unusual design... certificated by the FAA. This engine incorporates a four-stage axial compressor and a centrifugal compressor...

  15. Effect of separation factors on product assay of an ideal cascade composed of UF6 centrifuges

    International Nuclear Information System (INIS)

    Yamashita, S.; Okamoto, T.

    1975-01-01

    Kinetics equations using two assumptions describe an ideal cascade with accuracy. Using the kinetics equations, it is found that if the decrease of the separation factor in a selected stage is small, the product can be withdrawn at the product assay allowed for shipment without stopping the operation of the ideal cascade composed of the model centrifuges (approximately 4 kg SWU/yr, α = 1.135). Moreover, the fraction of centrifuges permissible to stop in case of an accident is found to be 4 to 5 percent of the model centrifuges in each stage in the enriching section of the ideal cascade. (U.S.)

  16. Performance Characteristics of a 4 × 6 Oil-Free Twin-Screw Compressor

    Directory of Open Access Journals (Sweden)

    Sun-Seok Byeon

    2017-07-01

    Full Text Available The screw compressor in the early stage of development is generally known as the oil-injection type. However, escalating environmental problems and advances in electronic components have spurred continuous R & D to minimize the oil content in compressed air. The oil-free twin-screw compressor is continuously compressed by inner volumetric change between rotors and casing. For this reason, in order to predict the overall performance of the screw compressor at the early stage of the design process, industry still relies on the empirical method. However, it is difficult using the existing empirical method to gain more information of the inner fluid flow of the twin-screw compressor. Flow simulation techniques using CFD are required. This study presents applications of a recently proposed overset grid method to the solution of the flow around a moving boundary. In order to analyze the performance of a 4 × 6 oil-free screw compressor, the 3-D, unsteady and compressible flow fields were numerically calculated with a shear stress transport (SST turbulence model, and implemented by the commercial software, Star-CCM+. The pressure distributions were calculated and graphically depicted. Results also showed that the volumetric and adiabatic efficiencies of the screw compressor measured by the experiments were 78% and 71%, respectively.

  17. Fuel efficiency, availability and compressor station configuration

    Energy Technology Data Exchange (ETDEWEB)

    Lubomirsky, Matt; Kurz, Rainer [Solar Turbines Inc., San Diego, CA (United States); Klimov, Pavel [Intergas Central Asia, Astana (Kazakhstan)

    2009-12-19

    Compressor stations play a very important role in the success of a gas pipeline design and a careful selection of centrifugal compressors and drivers are key aspects for the success of the project. The state of the art design available today for this equipment provides overall high thermodynamic performance and consequently minimizes installed power requirements and energy usage with significant savings on operating expenses during the economic life of the project For any application of machinery in a pipeline compression station, one of the key questions to answer is the number of units to install to meet the flow requirements of the pipeline. Depending on the load profile of the pipeline, the answers may look different. Other factors to consider include the fact that gas turbines can produce a significant amount of additional power at lower ambient temperatures. So, even for constant load of the pipeline, the relative load of the driver changes. In this paper, a typical transcontinental pipeline with multiple compressor stations is evaluated. The determination of the exact hydraulic behavior of the pipeline is part of the modeling effort. The site ambient conditions, with a significant swing in ambient temperatures are considered. The issue discussed in this paper evolves around the availability that can be achieved with various configurations, based on actually achieved reliability and availability numbers. The other large impact on operating costs, fuel consumption will be discussed. Here, the choice of the number of installed units has a distinct impact on annual fuel consumption, as well as the capacity of the pipeline during various scenarios. (author)

  18. Solvent Carryover Characterization and Recovery for a 10-inch Single Stage Centrifugal Contactor

    International Nuclear Information System (INIS)

    Lentsch, R.D.; Stephens, A.B.; Leung, D.T.; Baffling, K.E.; Harmon, H.D.; Suggs, P.C.

    2006-01-01

    A test program has been performed to characterize the organic solvent carryover and recovery from centrifugal contactors in the Caustic-side Solvent Extraction (CSSX) process. CSSX is the baseline design for removing cesium from salt solutions for Department of Energy (DOE) Savannah River Site's Salt Waste Processing Facility. CSSX uses a custom solvent to extract cesium from the salt solution in a series of single stage centrifugal contactors. Meeting the Waste Acceptance Criteria at the Defense Waste Processing Facility and Saltstone, as well as plant economics, dictate that solvent loss should be kept to a minimum. Solvent droplet size distribution in the aqueous outlet streams of the CSSX contactors is of particular importance to the design of solvent recovery equipment. Because insufficient solvent droplet size data existed to form a basis for the recovery system design, DOE funded the CSSX Solvent Carryover Characterization and Recovery Test (SCCRT). This paper presents the droplet size distribution of solvent and concentration in the contactor aqueous outlet streams as a function of rotor speed, bottom plate type, and flow rate. It also presents the performance data of a prototype coalescer. (authors)

  19. 77 FR 49489 - Oil and Natural Gas Sector: New Source Performance Standards and National Emission Standards for...

    Science.gov (United States)

    2012-08-16

    ..., centrifugal compressors, reciprocating compressors, pneumatic controllers and storage vessels. This action... organic compound (VOC) emissions from gas wells, centrifugal compressors, reciprocating compressors... emissions from wet seal centrifugal compressors located between the wellhead and the point at which the gas...

  20. Improved energy performance of air cooled centrifugal chillers with variable chilled water flow

    International Nuclear Information System (INIS)

    Yu, F.W.; Chan, K.T.

    2008-01-01

    This paper considers how to apply optimum condensing temperature control and variable chilled water flow to increase the coefficient of performance (COP) of air cooled centrifugal chillers. A thermodynamic model for the chillers was developed and validated using a wide range of operating data and specifications. The model considers real process phenomena, including capacity control by the inlet guide vanes of the compressor and an algorithm to determine the number and speed of condenser fans staged based on a set point of condensing temperature. Based on the validated model, it was found that optimizing the control of condensing temperature and varying the evaporator's chilled water flow rate enable the COP to increase by 0.8-191.7%, depending on the load and ambient conditions. A cooling load profile of an office building in a subtropical climate was considered to assess the potential electricity savings resulting from the increased chiller COP and optimum staging of chillers and pumps. There is 16.3-21.0% reduction in the annual electricity consumption of the building's chiller plant. The results of this paper provide useful information on how to implement a low energy chiller plant

  1. A one kPa centrifugal cold compressor for the 1.8 K helium refrigeration system of LHC

    CERN Document Server

    Saji, N; Yoshinaga, S; Itoh, K; Nogaku, T; Bézaguet, Alain-Arthur; Casas-Cubillos, J; Lebrun, P; Tavian, L

    1998-01-01

    CERN placed an order for a cold compressor prototype (CCP) with IHI for the LHC project. The CCP is supported by the oil-free magnetic bearings, driven by an induction motor. The compressor has the characteristics of high efficiency and wide operation range, thanks to the optimum design for the impeller and diffuser. The result of the performance tests at CERN showed that static heat in-leaks could be controlled at approx. 7.3 W, and an adiabatic efficiency is 75at a nominal flow of 18 g's with suction temperature of 4.4 K and suction pressure of 1 kPa. (4 refs).

  2. Dense-plasma research using ballistic compressors

    International Nuclear Information System (INIS)

    Hess, H.

    1986-01-01

    An introduction is given to research on dense (or nonideal) plasmas which can be generated to advantage by ballistic compressors. Some properties of ballistic compressors are discussed especially in comparison with shock tubes. A short review is given on the history of these devices for high-pressure plasma generation. The present state of the art is reported including research on the two ZIE (Central Institute for Electron Physics) ballistic compressors. (author)

  3. Flow induced vibrations in gas tube assembly of centrifuge

    International Nuclear Information System (INIS)

    Alam, M.; Atta, M.A.; Mirza, J.A.; Khan, A.Q.

    1986-01-01

    A centrifuge essentially consists of a rotor rotating at very high speed. Gas tube assembly, located at the center of the rotor, is used to introduce feed gas into the rotor and remove product and waste streams from it. The gas tube assembly is thus a static component, the product and waste scoops of which are lying in the high pressure region of a fluid rotating at very high speed. This can cause flow induced vibrations in the gas tube assembly. Such vibrations affect not only the mechanical stability of the gas tube assembly but may also reduce the separative power of the centrifuge. In a cascade, if some of the centrifuges have gas tube vibration, then cascade performance will be affected. A theoretical analysis of the effect of waste tube vibrations on product and waste flow rates and pressures in the centrifuge is presented. A simple stage consisting of two centrifuges, in which one has tube vibration, is considered for this purpose. The results are compared with experiment. It is shown that waste tube vibration generates oscillations in waste and product flow rates that are observable outside the centrifuge. (author)

  4. Simulation of performance of centrifugal circulators with vane-less diffuser for GCR applications - HTR2008-58166

    International Nuclear Information System (INIS)

    Tauveron, N.

    2008-01-01

    In the frame of the international forum Gen lV, CEA has selected various innovative concepts of Gas cooled Nuclear Reactor. Among them, an indirect-cycle gas reactor is under consideration. Thermal hydraulic performances are a key issue for the design. For transient conditions and decay heat removal situations, the thermal hydraulic performance must remain as high as possible. In this context, all the transient situations, the incidental and accidental scenarios must be evaluated by a validated sys-tem code able to correctly describe, in particular, the thermal-hydraulics of the whole plant. As concepts use a helium compressor to maintain the flow in the core, a special emphasis must be laid on compressor modelling. Centrifugal circulators with a vane-less diffuser have significant properties in term of simplicity, cost, ability to operate over a wide range of conditions. The objective of this paper is to present a dedicated description of centrifugal compressor, based on a one dimensional approach. This type of model requires various correlations as input data. The present contribution consists in establishing and validating the numerical simulations (including different sets of correlations) by comparison with representative experimental data. The results obtained show a qualitatively correct behaviour of the model compared to open literature cases of the gas turbine aircraft community and helium circulators of High Temperature Gas Reactors. Further work on modelling and validation are nevertheless needed to have a better confidence in the simulation predictions. (authors)

  5. Engineering design of centrifugal casting machine

    Science.gov (United States)

    Kusnowo, Roni; Gunara, Sophiadi

    2017-06-01

    Centrifugal casting is a metal casting process in which metal liquid is poured into a rotating mold at a specific temperature. Given round will generate a centrifugal force that will affect the outcome of the casting. Casting method is suitable in the manufacture of the casting cylinder to obtain better results. This research was performed to design a prototype machine by using the concept of centrifugal casting. The design method was a step-by-step systematic approach in the process of thinking to achieve the desired goal of realizing the idea and build bridges between idea and the product. Design process was commenced by the conceptual design phase and followed by the embodiment design stage and detailed design stage. With an engineering design process based on the method developed by G. E. Dieter, draft prototype of centrifugal casting machine with dimension of 550×450×400 mm, ¼ HP motor power, pulley and belt mechanism, diameter of 120-150mm, simultaneously with the characteristics of simple casting product, easy manufacture and maintenance, and relatively inexpensive, was generated.

  6. Mechanical and hydrodynamic behavior of new improved centrifugal extractor for solvent extraction process

    International Nuclear Information System (INIS)

    Retegan, Teodora; Gheorghe, Ionita; Mirica, Dumitru; Croitoru, Cornelia; Stefanescu, Ioan; Kitamoto, Asashi

    2004-01-01

    Total actinide recovery, lanthanide/actinide separation and the selective partitioning of actinides from high level waste (HLW) are nowadays of a major interest. Actinide partitioning with a view to safe disposing of HLW or utilisation in many various applications of recovered elements involves an extraction process usually by means of mixer-settler, pulse column or centrifugal contactor. This one, presents some doubtless advantages and responds to the above mentioned goals. A new type of counter-current multistage centrifugal extractor has been designed and put in operation. A similar apparatus was not found from in other published papers as yet. The counter-current multi-stage centrifugal extractor was a cylinder made of stainless steel with an effective length of 346 mm, the effective diameter of 100 mm and a volume of 1.5 liters, working in a horizontal position. The new internal structure and geometry of the new advanced centrifugal extractor consisting of nine cells (units), five rotation units, two mixing units, two propelling units and two final plates, ensures the counter-current running of the two phases.The central shaft having the rotation cells fixed on it is coupled by an intermediary connection to a electric motor of high rotation speed. Conceptual layout of the advanced counter-current multi-stage centrifugal extractor is presented. The newly designed extractor has been tested at 500-2800 rot/min for a ratio of the aqueous/organic phase =1 to examine the mechanical behavior and the hydrodynamics of the two phases in countercurrent. The results showed that the performances have been generally good and the design requirements were fulfilled. The newly designed counter-current multistage centrifugal extractor appears to be a promising way to increase extraction rate of radionuclides and metals from liquid effluents. (authors)

  7. Orbiting compressor for residential air-conditioners

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hyun Jin; Kim, Woo Young; Ahn, Jong Min [Department of Mechanical Engineering, University of Incheon, 12-1 Songdo-dong, Yeonsu-gu, Incheon 406-840 (Korea)

    2010-01-15

    A new type of compressor, called an orbiting compressor, is introduced in this paper. The orbiting compressor is characterized by an orbiting piston, and the piston or orbiter consists of a circular base plate and a ring type vane protruding vertically from the base plate. The orbiter is made to orbit in an annular space formed between two concentric circular walls via an Oldham-ring mechanism, producing two sealed gas pockets on both sides of the vane wrap with a 180 phase difference. This operating mechanism leads to alternating compression and discharge processes, which results in low torque variation. The orbiting compressor has been designed for an R410A residential air conditioner with a cooling capacity of 10.0 kW. The performance of the orbiting compressor model has been analytically investigated, where the volumetric, adiabatic and mechanical efficiencies were calculated to be 94.8%, 90.4% and 93.4%, respectively for the ARI condition. The EER was estimated to be about 10.86 with a motor efficiency of 89%. (author)

  8. Radial loads and axial thrusts on centrifugal pumps

    International Nuclear Information System (INIS)

    Anon.

    1986-01-01

    The proceedings of a seminar organised by the Power Industries Division of the IMechE are presented in this text. Complete contents: Review of parameters influencing hydraulic forces on centrifugal impellers; The effect of fluid forces at various operation conditions on the vibrations of vertical turbine pumps; A review of the pump rotor axial equilibrium problem - some case studies; Dynamic hydraulic loading on a centrifugal pump impeller; Experimental research on axial thrust loads of double suction centrifugal pumps; A comparison of pressure distribution and radial loads on centrifugal pumps; A theoretical and experimental investigation of axial thrusts within a multi-stage centrifugal pump

  9. Carrier-envelope phase stabilization and control using a transmission grating compressor and an AOPDF.

    Science.gov (United States)

    Canova, Lorenzo; Chen, Xiaowei; Trisorio, Alexandre; Jullien, Aurélie; Assion, Andreas; Tempea, Gabriel; Forget, Nicolas; Oksenhendler, Thomas; Lopez-Martens, Rodrigo

    2009-05-01

    Carrier-envelope phase (CEP) stabilization of a femtosecond chirped-pulse amplification system featuring a compact transmission grating compressor is demonstrated. The system includes two amplification stages and routinely generates phase-stable (approximately 250 mrad rms) 2 mJ, 25 fs pulses at 1 kHz. Minimizing the optical pathway in the compressor enables phase stabilization without feedback control of the grating separation or beam pointing. We also demonstrate for the first time to the best of our knowledge, out-of-loop control of the CEP using an acousto-optic programmable dispersive filter inside the laser chain.

  10. Solvent extraction studies in miniature centrifugal contactors

    International Nuclear Information System (INIS)

    Siczek, A.A.; Meisenhelder, J.H.; Bernstein, G.J.; Steindler, M.J.

    1980-01-01

    A miniature short-residence-time centrifugal solvent extraction contactor and an eight-stage laboratory minibank of centrifugal contactors were used for testing the possibility of utilizing kinetic effects for improving the separation of uranium from ruthenium and zirconium in the Purex process. Results of these tests showed that a small improvement found in ruthenium and zirconium decontamination in single-stage solvent extraction tests was lost in the multistage extraction tests- in fact, the extent of saturation of the solvent by uranium, rather than the stage residence time, controlled the extent of ruthenium and zirconium extraction. In applying the centrifugal contactor to the Purex process, the primary advantages would be less radiolytic damage to the solvent, high troughput, reduced solvent inventory, and rapid attainment of steady-state operating conditions. The multistage mini contactor was also tested to determine the suitability of short-residence-time contactors for use with the Civex and Thorex processes and was found to be compatible with the requirements of these processes. (orig.) [de

  11. Design of a Two-stage High-capacity Stirling Cryocooler Operating below 30K

    Science.gov (United States)

    Wang, Xiaotao; Dai, Wei; Zhu, Jian; Chen, Shuai; Li, Haibing; Luo, Ercang

    The high capacity cryocooler working below 30K can find many applications such as superconducting motors, superconducting cables and cryopump. Compared to the GM cryocooler, the Stirling cryocooler can achieve higher efficiency and more compact structure. Because of these obvious advantages, we have designed a two stage free piston Stirling cryocooler system, which is driven by a moving magnet linear compressor with an operating frequency of 40 Hz and a maximum 5 kW input electric power. The first stage of the cryocooler is designed to operate in the liquid nitrogen temperature and output a cooling power of 100 W. And the second stage is expected to simultaneously provide a cooling power of 50 W below the temperature of 30 K. In order to achieve the best system efficiency, a numerical model based on the thermoacoustic model was developed to optimize the system operating and structure parameters.

  12. Conceptual design of helium gas turbine for MHTGR-GT

    International Nuclear Information System (INIS)

    Matsuo, E.; Tsutsumi, M.; Ogata, K.; Nomura, S.

    1996-01-01

    Conceptual designs of the direct-cycle helium gas turbine for a practical unit (450 MWt) and an experimental unit (1200kWt) of MHTGR were conducted and the results as shown below were obtained. The power conversion vessel for this practical unit can further be downsized to an outside diameter of 7.4m and a height of 22m as compared with the conventional design examples. Comparison of the conceptual designs of helium gas turbines using single-shaft type employing the axial-flow compressor and twin-shaft type employing the centrifugal compressor shows that the former provides advantages in terms of structure and control designs whereas the latter offers a higher efficiency. In order to determine which of them should be selected, a further study to investigate various aspects of safety features and startup characteristics will be needed. Either of the two types can provide a cycle efficiency of 46 to 48%. The third mode natural frequencies of the twin-shart type's low-pressure rotational shaft and the single shaft type are below the designed rotational speed, but their vibrational controls are made available using the magnetic bearing system. Elevation of the natural frequency for the twin-shaft type would be possible by altering the arrangements of its shafting configuration. As compared with the earlier conceptual designs, the overall systems configuration can be made simpler and more compact; five stages of turbines for the single-shaft type and seven stages of turbines for the twin-shaft type employing one shaft for the low-pressure compressor and the power turbine and; 26 stages of compressors for the axial-flow type with the single shaft system and five stages of compressors for the centrifugal type with the twin-shaft system. 9 refs, 12 figs, 4 tabs

  13. Multi-Stage Flotation for the Removal of Ash from Fine Graphite Using Mechanical and Centrifugal Forces

    OpenAIRE

    Xiangning Bu; Tuantuan Zhang; Yaoli Peng; Guangyuan Xie; Erdong Wu

    2018-01-01

    Graphite ore collected from Hunan province, south China was characterized by chemical analysis, X-ray diffraction, and optical microscopy. Rougher and multi-stage flotation tests using a mechanical flotation cell and a flotation column containing an additional centrifugal force field were carried out to promote its grade and economic value. In rougher flotation, both the mechanical flotation cell and flotation column reduced the ash content of the graphite ore from 15.43% to 10.8%, while the ...

  14. Shared technologies in the development of the Titan 250 trademark gas turbine system; Anwendung bewaehrter Technologien bei der Entwicklung des Titan 250 trademark Gasturbinensystems

    Energy Technology Data Exchange (ETDEWEB)

    Stang, Ulrich; Knodle, Mark; Novaresi, Mark [Solar Turbines, Inc., San Diego, CA (United States); Ottoboni, Luigi [Turbomach SA, Riazzino (Switzerland)

    2010-07-01

    The Titan 250 gas turbine and C85 centrifugal gas compressor are the latest additions to the Solar Turbines product family. These new products leverage core technologies that have been developed and proven in several other well-established products. The Titan 250 gas turbine is a conservative hybrid design grounded in advanced aerodynamic, thermal and mechanical design tools and methodologies. It is ISO rated at 22.4 MW (30,000 HP), with a best-in-class shaft efficiency of 40% reducing fuel costs and emissions. The engine is a two-shaft design that includes a 16-stage axial flow compressor (PR 24:1), a dry low emissions combustor (<15 ppmv NOx), a two-stage gas producer turbine operating at a firing temperature of 1200 C (2200 F), and a three-stage, maximum efficiency, fully shrouded power turbine. (orig.)

  15. Compressor blade setting angle accuracy study, volume 1

    Science.gov (United States)

    Holman, F. F.; Kidwell, J. R.

    1976-01-01

    The aerodynamic test of a small, single stage, highly loaded, axial flow transonic compressor is covered. The stage was modified by fabricating a 24 blade rotor with mis-set blades in a repeating pattern - two degrees closed from nominal, two degrees open from nominal and nominal. The unit was instrumented to determine overall performance and average blade element data. High-response, dynamic pressure probes were installed to record pressure patterns at selected points in the flowpath. Testing was conducted at speeds from 70 to 94% of design equivalent speed with a conventional casing and also with circumferential grooves over the rotor tip. Testing indicated severe performance penalties were incurred as a result of the mis-set blading. Lower flow, pressure ratio, and efficiency were observed for the stage with or without casing treatment. Periodic pressure variations were detected at every location where high response pressure sensors were located and were directly related to blading geometry.

  16. Modification of a compressor performance test bench for liquid slugging observation in refrigeration compressors

    Science.gov (United States)

    Ola, Max; Thomas, Christiane; Hesse, Ullrich

    2017-08-01

    Compressor performance test procedures are defined by the standard DIN EN 13771, wherein a variety of possible calorimeter and flow rate measurement methods are suggested. One option is the selection of two independent measurement methods. The accuracies of both selected measurement methods are essential. The second option requires only one method. However the measurement accuracy of the used device has to be verified and recalibrated on a regular basis. The compressor performance test facility at the Technische Universitaet Dresden uses a calibrated flow measurement sensor, a hot gas bypass and a mixed flow heat exchanger. The test bench can easily be modified for tests of various compressor types at different operating ranges and with various refrigerants. In addition, the modified test setup enables the investigation of long term liquid slug and its effects on the compressor. The modification comprises observational components, adjustments of the control system, safety measures and a customized oil recirculation system for compressors which do not contain an integrated oil sump or oil level regulation system. This paper describes the setup of the test bench, its functional principle, the key modifications, first test results and an evaluation of the energy balance.

  17. Low emissions system featured on compressor drive

    International Nuclear Information System (INIS)

    Curtis, T.

    1995-01-01

    A high speed power turbine is offered as an option with direct drive capability for pipeline compressors and other high-speed applications. As developed, it features ease of maintenance with rotor and nozzle assembly in a single cartridge to allow quick change-out or replacement of parts on site. The new compressor drive builds extensively on proven technology and is expected to provide lower installed and life-cycle costs per unit horsepower than previous units. During its development stages, M ampersand IE preformed cost and risk assessment of several design configurations and concluded that a derivative approach based on the standard unit was an optimal solution in the 39,000 shp range. A two-shaft gas turbine is expected to be applied in the industrial and commercial marine markets, including 50- and 60-Hertz power generation applications, pipeline compression, gas injection, and fast ferry commercial marine uses. Emissions controls for the system will include water or steam injection using a standard combustor or M and IE's DLE combustion system

  18. RESEARCH CENTRIFUGE- ADVANCED TOOL SEPERATION

    OpenAIRE

    Mahajan Ashwini; Prof. B.V. Jain; Dr Surajj Sarode

    2015-01-01

    A centrifuge is a critical piece of equipment for the laboratory. Purpose of this study was to study research centrifuge in detail, its applications, uses in different branches and silent features. Their are two types of research centrifuge study here revolutionary research centrifuge and microprocessor research centrifuge. A centrifuge is a device that separates particles from a solution through use of a rotor. In biology, the particles are usually cells, sub cellular organelles, or large mo...

  19. Direct numerical simulation of vacillation in convection induced by centrifugal buoyancy

    Science.gov (United States)

    Pitz, Diogo B.; Marxen, Olaf; Chew, John W.

    2017-11-01

    Flows induced by centrifugal buoyancy occur in industrial systems, such as in the compressor cavities of gas turbines, as well as in flows of geophysical interest. In this numerical study we use direct numerical simulation (DNS) to investigate the transition between the steady waves regime, which is characterized by great regularity, to the vacillation regime, which is critical to understand transition to the fully turbulent regime. From previous work it is known that the onset of convection occurs in the form of pairs of nearly-circular rolls which span the entire axial length of the cavity, with small deviations near the parallel, no-slip end walls. When non-linearity sets in triadic interactions occur and, depending on the value of the centrifugal Rayleigh number, the flow is dominated by either a single mode and its harmonics or by broadband effects if turbulence develops. In this study we increase the centrifugal Rayleigh number progressively and investigate mode interactions during the vacillation regime which eventually lead to chaotic motion. Diogo B. Pitz acknowledges the financial support from the Capes foundation through the Science without Borders program.

  20. Altitude-Wind-Tunnel Investigation of the 19B-2, 19B-8 and 19XB-1 Jet- Propulsion Engines. 4; Analysis of Compressor Performance

    Science.gov (United States)

    Dietz, Robert O.; Kuenzig, John K.

    1947-01-01

    Investigations were conducted in the Cleveland altitude wind tunnel to determine the performance and operational characteristics of the 19B-2, 19B-8, and 19XS-1 turbojet engines. One objective was to determine the effect of altitude, flight Mach number, and tail-pipe-nozzle area on the performance characteristics of the six-stage and ten-stage axial-flow compressors of the 19B-8 and 19XB-1 engines, respectively, The data were obtained over a range of simulated altitudes and flight Mach numbers. At each simulated flight condition the engine was run over its full operable range of speeds. Performance characteristics of the 19B-8 and 19XB-1 compressors for the range of operation obtainable in the turboJet-engine installation are presented. Compressor characteristics are presented as functions of air flow corrected to sea-level conditions, compressor Mach number, and compressor load coefficient. For the range of compressor operation investigated, changes in Reynolds number had no measurable effect on the relations among compressor Mach number, corrected air flow, compressor load coefficient, compressor pressure ratio, and compressor efficiency. The operating lines for the 19B-8 compressor lay on the low-air-flow side of the region of maximum compressor efficiency; the 19B-8 compressor operated at higher average pressure coefficients per stage and produced a lower over-all pressure ratio than did the 19XB-1 compressor.

  1. Multi-Stage Flotation for the Removal of Ash from Fine Graphite Using Mechanical and Centrifugal Forces

    Directory of Open Access Journals (Sweden)

    Xiangning Bu

    2018-01-01

    Full Text Available Graphite ore collected from Hunan province, south China was characterized by chemical analysis, X-ray diffraction, and optical microscopy. Rougher and multi-stage flotation tests using a mechanical flotation cell and a flotation column containing an additional centrifugal force field were carried out to promote its grade and economic value. In rougher flotation, both the mechanical flotation cell and flotation column reduced the ash content of the graphite ore from 15.43% to 10.8%, while the yield of the flotation column (91.41% was much higher than that of the mechanical flotation cell (50%. In the presence of hydrophobic graphite, the seriously entrained gangue restricted further improvement in the quality and economic value of the graphite ore. Therefore, multi-stage flotation circuits were employed to diminish this entrainment. Multi-stage flotation circuits using the two flotation devices further decreased the ash content of the graphite ore to ~8%, while the yield when using the flotation column was much higher than that obtained from the mechanical flotation cell employed. On the other hand, the ash removal efficiency of the flotation column was 3.82-fold higher than that observed for the mechanical flotation cell. The Cleaner 3 flotation circuit using the flotation column decreased the ash content in graphite from 15.43% to 7.97% with a yield of 77.53%.

  2. Engineering test of stripping performance by multi-centrifugal contactors system for spent nuclear reprocessing

    International Nuclear Information System (INIS)

    Masayuki Takeuchi; Tadahiro Washiya; Hiroki Nakabayashi; Takashi Suganuma; Shinnichi Aose

    2005-01-01

    Japan Nuclear Cycle Development Institute (JNC) has been developing centrifugal contactors which are compact and high performance for solvent extraction process in industrial reprocessing plant. The stripping performance including equilibrium time for distribution and hydraulic behavior of the multi-centrifugal contactors were mainly evaluated by using uranium nitrite solution on engineering scale (10 kgHM/hr). In particular, the effects of feed temperature of stripping solution and O/A on the stripping performance were focused in this test. As results, no hydraulic problem such as overflow and entrainment were observed in multi-centrifugal contactors system through all conditions, and the uranium and acid concentrations showed desirable profiles which were nearly consistent with calculated one by MIXSET-X code. As to stripping performance, uranium leak concentration in solvent reached to less than 0.01 g/L, which is target of the stripping performance on this centrifugal contactors system, within nine stages on all conditions. It was also found that the effect of feed temperature of stripping solution (35 degree C → 60 degree C) or O/A (1.0→0.8) on stripping performance corresponds to distribution capacity of two contactors, respectively. The stage efficiency for a contactor was estimated as 97-98% on stripping stage. There were no uranium leaks (less than 40μg/L) in spent solvent discharged from the final stage. The profiles of uranium concentration in multi-contactors become stable within 10 minutes after the stripping test starting. In this way, it was demonstrated that the centrifugal contactors system has good stripping performance on engineering scale. (authors)

  3. PURDU-WINCOF: A computer code for establishing the performance of a fan-compressor unit with water ingestion

    Science.gov (United States)

    Leonardo, M.; Tsuchiya, T.; Murthy, S. N. B.

    1982-01-01

    A model for predicting the performance of a multi-spool axial-flow compressor with a fan during operation with water ingestion was developed incorporating several two-phase fluid flow effects as follows: (1) ingestion of water, (2) droplet interaction with blades and resulting changes in blade characteristics, (3) redistribution of water and water vapor due to centrifugal action, (4) heat and mass transfer processes, and (5) droplet size adjustment due to mass transfer and mechanical stability considerations. A computer program, called the PURDU-WINCOF code, was generated based on the model utilizing a one-dimensional formulation. An illustrative case serves to show the manner in which the code can be utilized and the nature of the results obtained.

  4. Compensating effect of the coherent synchrotron radiation in bunch compressors

    Science.gov (United States)

    Jing, Yichao; Hao, Yue; Litvinenko, Vladimir N.

    2013-06-01

    Typical bunch compression for a high-gain free-electron laser (FEL) requires a large compression ratio. Frequently, this compression is distributed in multiple stages along the beam transport line. However, for a high-gain FEL driven by an energy recovery linac (ERL), compression must be accomplished in a single strong compressor located at the beam line’s end; otherwise the electron beam would be affected severely by coherent synchrotron radiation (CSR) in the ERL’s arcs. In such a scheme, the CSR originating from the strong compressors could greatly degrade the quality of the electron beam. In this paper, we present our design for a bunch compressor that will limit the effect of CSR on the e-beam’s quality. We discuss our findings from a study of such a compressor, and detail its potential for an FEL driven by a multipass ERL developed for the electron-Relativistic Heavy Ion Collider.

  5. Design of ideal cascades of gas centrifuges with variable separation factors

    International Nuclear Information System (INIS)

    Olander, D.R.

    1976-01-01

    A method of designing ideal cascades in which the separation factor varies with stage number is presented and applied to centrifuges as separating units. The centrifuge is characterized by a performance function, which gives the separative power, optimized with respect to all internal variables, as a function of cut and throughput. For centrifuges with certain types of performance functions, variable-α ideal cascades can provide a product at a lower cost than the conventional ideal cascade in which the separation factor is independent of stage number

  6. The study on a gas-coupled two-stage stirling-type pulse tube cryocooler

    Science.gov (United States)

    Wu, X. L.; Chen, L. B.; Zhu, X. S.; Pan, C. Z.; Guo, J.; Wang, J. J.; Zhou, Y.

    2017-12-01

    A two-stage gas-coupled Stirling-type pulse tube cryocooler (SPTC) driven by a linear dual-opposed compressor has been designed, manufactured and tested. Both of the stages adopted coaxial structure for compactness. The effect of a cold double-inlet at the second stage on the cooling performance was investigated. The test results show that the cold double-inlet will help to achieve a lower cooling temperature, but it is not conducive to achieving a higher cooling capacity. At present, without the cold double-inlet, the second stage has achieved a no-load temperature of 11.28 K and a cooling capacity of 620 mW/20 K with an input electric power of 450 W. With the cold double-inlet, the no-load temperature is lowered to 9.4 K, but the cooling capacity is reduced to 400 mW/20 K. The structure of the developed cryocooler and the influences of charge pressure, operating frequency and hot end temperature will also be introduced in this paper.

  7. Design, experimental investigation and multi-objective optimization of a small-scale radial compressor for heat pump applications

    Energy Technology Data Exchange (ETDEWEB)

    Schiffmann, J. [Fischer Engineering Solutions AG, Birkenweg 3, CH-3360 Herzogenbuchsee (Switzerland); Favrat, D. [Ecole Polytechnique Federale de Lausanne, EPFL STI IGM LENI, Station 9, CH-1015 Lausanne (Switzerland)

    2010-01-15

    The main driver for small scale turbomachinery in domestic heat pumps is the potential for reaching higher efficiencies than volumetric compressors currently used and the potential for making the compressor oil-free, bearing a considerable advantage in the design of advanced multi-stage heat pump cycles. An appropriate turbocompressor for driving domestic heat pumps with a high temperature lift requires the ability to operate on a wide range of pressure ratios and mass flows, confronting the designer with the necessity of a compromise between range and efficiency. The present publication shows a possible way to deal with that difficulty, by coupling an appropriate modeling tool to a multi-objective optimizer. The optimizer manages to fit the compressor design into the possible specifications field while keeping the high efficiency on a wide operational range. The 1D-tool used for the compressor stage modeling has been validated by experimentally testing an initial impeller design. The excellent experimental results, the agreement with the model and the linking of the model to a multi-objective optimizer will allow to design radial compressor stages managing to fit the wide operational range of domestic heat pumps while keeping the high efficiency level. (author)

  8. Numerical study of effect of compressor swirling flow on combustor design in a MTE

    Science.gov (United States)

    Mu, Yong; Wang, Chengdong; Liu, Cunxi; Liu, Fuqiang; Hu, Chunyan; Xu, Gang; Zhu, Junqiang

    2017-08-01

    An effect of the swirling flow on the combustion performance is studied by the computational fluid dynamics (CFD) in a micro-gas turbine with a centrifugal compressor, dump diffuser and forward-flow combustor. The distributions of air mass and the Temperature Pattern Factor (as: Overall Temperature Distribution Factor -OTDF) in outlet are investigated with two different swirling angles of compressed air as 0° and 15° in three combustors. The results show that the influences of swirling flow on the air distribution and OTDF cannot be neglected. Compared with no-swirling flow, the air through outer liner is more, and the air through the inner liner is less, and the pressure loss is bigger under the swirling condition in the same combustor. The Temperature Pattern Factor changes under the different swirling conditions.

  9. The effect of balance holes to centrifugal pump performance

    Science.gov (United States)

    Babayigit, O.; Ozgoren, M.; Aksoy, M. H.; Kocaaslan, O.

    2017-07-01

    The aim of this study is to analyze of a centrifugal pump with and without balance holes by using ANSYS-Fluent software. The pump used in the study is a commercial centrifugal pump consisting of two stages that is a model of Sempa Pump Company. Firstly, models of impeller, diffuser, suction and discharge sections of the centrifugal pump were separately drawn using Ansys and Solidworks software. Later, grid structures were generated on the flow volume of the pump. Turbulent flow volume was numerically solved by realizable k-є turbulence model. The flow analyses were focused on the centrifugal pump performance and the flow characteristics under different operational conditions with/without balance holes. Distributions of flow characteristics such as velocity and pressure distributions in the flow volume were also determined, numerically. The results of Computational Fluid Dynamics (CFD) with/without balance holes for the pump head and hydraulic efficiency on the design flow rate of 80 m3/h were found to be 81.5/91.3 m and 51.9/65.3%, respectively.

  10. Stepless control system for reciprocating compressors: energy savings + process control improvement

    Energy Technology Data Exchange (ETDEWEB)

    Grande, Alvaro; Wenisch, Markus [Hoerbiger Ventilwerke GmbH and Co KG, Wien (Austria); Jacobs, Denis [HOERBIGER do Brasil Industria de Equipamentos, Cajamar, SP (Brazil)

    2012-07-01

    In the past, the capacity of reciprocating compressors was typically controlled by on/off unloaders (step-control) and recycle valves. But due to the fact that the power ratings of new reciprocating compressors for the oil and gas industry increase significantly, advanced control systems are required to reduce power costs and save energy. On top of that, multi-stage compressors are frequently integrated into complex process plants that demand precise control and operational flexibility. There are several solutions for this equation, but maybe the most successful is the use of the reverse flow principle applied to an electronically controlled and hydraulically actuated suction valve unloaders system. (author)

  11. High ratio recirculating gas compressor

    Science.gov (United States)

    Weinbrecht, J.F.

    1989-08-22

    A high ratio positive displacement recirculating rotary compressor is disclosed. The compressor includes an integral heat exchanger and recirculation conduits for returning cooled, high pressure discharge gas to the compressor housing to reducing heating of the compressor and enable higher pressure ratios to be sustained. The compressor features a recirculation system which results in continuous and uninterrupted flow of recirculation gas to the compressor with no direct leakage to either the discharge port or the intake port of the compressor, resulting in a capability of higher sustained pressure ratios without overheating of the compressor. 10 figs.

  12. Leak-tight compressor

    International Nuclear Information System (INIS)

    Bogomolova, L.K.; Vasilenko, A.T.

    1974-01-01

    The publication describes the construction and operating principle of the sealed uniflow compressor. This compressor insures against substantial contamination of the medium handled. Use of the slot-type sealing of the piston and rejection of the sliding bearings result in insuring high purity of the medium handled. The compressor performance is as follows: maximum air throughput - 262.6 1/h at 24 deg C and absolute outlet pressure being 1.14 kgf/cm 2 , minimum air throughput - 82.6 1/h at 24 deg C and absolute outlet pressure being 1.4 kgf/cm 2 ; inlet pressure equals 1 kgf/cm 2 . The compressor is provided with a solenoid-operated drive. The prototype has been in service for 6 months, with accumulated service time amounting to 500 h. The compressor has given a good account of itself within this period. The compressor is to be used in the gas purification circuit when this gas is used as a working medium in the spark or streamer chambers

  13. Modeling two-stage bunch compression with wakefields: Macroscopic properties and microbunching instability

    Directory of Open Access Journals (Sweden)

    R. A. Bosch

    2008-09-01

    Full Text Available In a two-stage compression and acceleration system, where each stage compresses a chirped bunch in a magnetic chicane, wakefields affect high-current bunches. The longitudinal wakes affect the macroscopic energy and current profiles of the compressed bunch and cause microbunching at short wavelengths. For macroscopic wavelengths, impedance formulas and tracking simulations show that the wakefields can be dominated by the resistive impedance of coherent edge radiation. For this case, we calculate the minimum initial bunch length that can be compressed without producing an upright tail in phase space and associated current spike. Formulas are also obtained for the jitter in the bunch arrival time downstream of the compressors that results from the bunch-to-bunch variation of current, energy, and chirp. Microbunching may occur at short wavelengths where the longitudinal space-charge wakes dominate or at longer wavelengths dominated by edge radiation. We model this range of wavelengths with frequency-dependent impedance before and after each stage of compression. The growth of current and energy modulations is described by analytic gain formulas that agree with simulations.

  14. Cold Climate Heat Pumps Using Tandem Compressors

    Energy Technology Data Exchange (ETDEWEB)

    Shen, Bo [ORNL; Abdelaziz, Omar [ORNL; Rice, C Keith [ORNL; Baxter, Van D [ORNL

    2016-01-01

    In cold climate zones, e.g. ASHRAE climate regions IV and V, conventional electric air-source heat pumps (ASHP) do not work well, due to high compressor discharge temperatures, large pressure ratios and inadequate heating capacities at low ambient temperatures. Consequently, significant use of auxiliary strip heating is required to meet the building heating load. We introduce innovative ASHP technologies as part of continuing efforts to eliminate auxiliary strip heat use and maximize heating COP with acceptable cost-effectiveness and reliability. These innovative ASHP were developed using tandem compressors, which are capable of augmenting heating capacity at low temperatures and maintain superior part-load operation efficiency at moderate temperatures. Two options of tandem compressors were studied; the first employs two identical, single-speed compressors, and the second employs two identical, vapor-injection compressors. The investigations were based on system modeling and laboratory evaluation. Both designs have successfully met the performance criteria. Laboratory evaluation showed that the tandem, single-speed compressor ASHP system is able to achieve heating COP = 4.2 at 47 F (8.3 C), COP = 2.9 at 17 F (-8.3 C), and 76% rated capacity and COP = 1.9 at -13 F (-25 C). This yields a HSPF = 11.0 (per AHRI 210/240). The tandem, vapor-injection ASHP is able to reach heating COP = 4.4 at 47 F, COP = 3.1 at 17 F, and 88% rated capacity and COP = 2.0 at -13 F. This yields a HSPF = 12.0. The system modeling and further laboratory evaluation are presented in the paper.

  15. Multi-staging for extraction of cesium from nitric acid by a single liquid-liquid countercurrent centrifugal extractor with Taylor vortices

    International Nuclear Information System (INIS)

    Nakase, Masahiko; Kinuhata, Hiroshi; Takeshita, Kenji

    2013-01-01

    Fission products that emit considerable decay heat and radioactivity, such as 137 Cs, have a large impact on waste management. Small and high-performance extractor is desirable for separating such nuclei. In this study, we implemented the continuous extraction of Cs from nitric acid in a single liquid-liquid countercurrent centrifugal extractor with Taylor Vortices by calix arene-bis(t-octylbenzo-crown-6)(BOBCalixC6) as an extractant with trioctylamine(TOA) as a suppressant and with 1-(2,2,3,3-tetrafluoropropoxy)-3-(4-sec-butylphenoxy)-2-propanol (Cs-7SB) as a phase modifier. Because of slow extraction kinetics of this process, extraction with multiple theoretical stages by just replacing conventional extractors into the single centrifugal extractor is difficult. Hence, we improved the dispersion of organic phase by an inner rotor made of lipophilic epoxy resin and elevating the solution temperature to lower the viscosity. Higher temperature was not appropriate from the aspect of chemical equilibrium in this process, but extraction with multiple theoretical stages was found to be possible. (author)

  16. Modeling and control of compressor flow instabilities

    NARCIS (Netherlands)

    Willems, F.P.T.; Jager, de A.G.

    1999-01-01

    Compressors are widely used for the pressurization of fluids. Applications involve air compression for use in aircraft engines and pressurization and transportation of gas in the process and chemical industries. The article focuses on two commonly used types of continuous flow compressors: the axial

  17. Experimental Pressure-Volume diagrams of scroll compressors

    OpenAIRE

    Picavet, Alain; Ginies, Pierre

    2014-01-01

    This paper presents the results of tests led with scroll compressors to establish pressure-volume diagrams. Two compressors were thinly instrumented with pressure and displacement sensors so as to follow the whole compression process, from suction to exhaust. A gear coder was set to mark off the closing and opening of gas pockets, and to study the speed variations occurring during a single rotation. These tests help to understand the various phenomena met in a compressor, such as back-flow, o...

  18. Compressor and Turbine Multidisciplinary Design for Highly Efficient Micro-gas Turbine

    Science.gov (United States)

    Barsi, Dario; Perrone, Andrea; Qu, Yonglei; Ratto, Luca; Ricci, Gianluca; Sergeev, Vitaliy; Zunino, Pietro

    2018-06-01

    Multidisciplinary design optimization (MDO) is widely employed to enhance turbomachinery components efficiency. The aim of this work is to describe a complete tool for the aero-mechanical design of a radial inflow turbine and a centrifugal compressor. The high rotational speed of such machines and the high exhaust gas temperature (only for the turbine) expose blades to really high stresses and therefore the aerodynamics design has to be coupled with the mechanical one through an integrated procedure. The described approach employs a fully 3D Reynolds Averaged Navier-Stokes (RANS) solver for the aerodynamics and an open source Finite Element Analysis (FEA) solver for the mechanical integrity assessment. Due to the high computational cost of both these two solvers, a meta model, such as an artificial neural network (ANN), is used to speed up the optimization design process. The interaction between two codes, the mesh generation and the post processing of the results are achieved via in-house developed scripting modules. The obtained results are widely presented and discussed.

  19. Kinetics of a gas adsorption compressor

    International Nuclear Information System (INIS)

    Chan, C.K.; Elleman, D.D.; Tward, E.

    1984-01-01

    This chapter uses a two-phase model to analyze the transients of a gas adsorption compressor. The modeling of the adsorption process is based on complete thermal and mechanical equilibrium between the gaseous phase and the adsorbed gas phase. The theories and techniques that have been developed for a two-phase system are used to predict the pressure, the temperature and the mass flow transients in a gas sorption compressor. The analytical solutions are then compared with the performance of a laboratory gas adsorption compressor. A computer code was written to solve the governing equations, using a standard forward marching predictor-corrector method. It is found that while the analytical model overpredicts the pressure and the temperature transient, it predicts the general trend of the transient profile and the existence of the turning point

  20. 76 FR 22692 - Florida Gas Transmission Company, LLC; Notice of Intent To Prepare an Environmental Assessment...

    Science.gov (United States)

    2011-04-22

    ... the following facilities: At CS 32 Two new compressor buildings, each housing a centrifugal compressor... operate a new 15,000-horsepower (hp) electric compressor station (CS 32) along its existing 26-inch... compressor station (CS 18) at MP 668.8; and upgrade existing pipeline facilities, all located in Orange...

  1. Strength analysis of an aircraft turbo-compressor engine turbine disc

    Science.gov (United States)

    Klimko, Marek

    2017-09-01

    This article deals with a strength analysis of a gas turbine rotor disc of the concrete type of an aircraft turbo-compressor engine (ATCE). The introductory part is dedicated to a basic description of the given engine, including the main technical parameters entering the calculation. The calculation is carried out by the finite difference method. This method allows to determine the tension of a generally shaped disc, which is affected by centrifugal forces of its weight, external load and heat stress caused by the difference of thermal gradients along the disc radius. The result of calculations are dependencies of the most important parameters, such as the reduced stress, radial stress, or the safety coefficient along the disc radius.

  2. Centrifuge Modelling of Two Civil-Environmental Problems

    National Research Council Canada - National Science Library

    Goodings, Deborah

    2001-01-01

    Research Problem 1: Frost heave and thaw induced settlement in silt and silty clay developing over a year have been modelled correctly using a geotechnical centrifuge with tests requiring less than a day...

  3. Dynamic modelling and PID loop control of an oil-injected screw compressor package

    Science.gov (United States)

    Poli, G. W.; Milligan, W. J.; McKenna, P.

    2017-08-01

    A significant amount of time is spent tuning the PID (Proportional, Integral and Derivative) control loops of a screw compressor package due to the unique characteristics of the system. Common mistakes incurred during the tuning of a PID control loop include improper PID algorithm selection and unsuitable tuning parameters of the system resulting in erratic and inefficient operation. This paper details the design and development of software that aims to dynamically model the operation of a single stage oil injected screw compressor package deployed in upstream oil and gas applications. The developed software will be used to assess and accurately tune PID control loops present on the screw compressor package employed in controlling the oil pressures, temperatures and gas pressures, in a bid to improve control of the operation of the screw compressor package. Other applications of the modelling software will include its use as an evaluation tool that can estimate compressor package performance during start up, shutdown and emergency shutdown processes. The paper first details the study into the fundamental operational characteristics of each of the components present on the API 619 screw compressor package and then discusses the creation of a dynamic screw compressor model within the MATLAB/Simulink software suite. The paper concludes by verifying and assessing the accuracy of the created compressor model using data collected from physical screw compressor packages.

  4. Program for aerodynamic performance tests of helium gas compressor model of the gas turbine high temperature reactor (GTHTR300)

    International Nuclear Information System (INIS)

    Takada, Shoji; Takizuka, Takakazu; Kunimoto, Kazuhiko; Yan, Xing; Itaka, Hidehiko; Mori, Eiji

    2003-01-01

    Research and development program for helium gas compressor aerodynamics was planned for the power conversion system of the Gas Turbine High Temperature Reactor (GTHTR300). The axial compressor with polytropic efficiency of 90% and surge margin more than 30% was designed with 3-dimensional aerodynamic design. Performance and surge margin of the helium gas compressor tends to be lower due to the higher boss ratio which makes the tip clearance wide relative to the blade height, as well as due to a larger number of stages. The compressor was designed on the basis of methods and data for the aerodynamic design of industrial open-cycle gas-turbine. To validate the design of the helium gas compressor of the GTHTR300, aerodynamic performance tests were planned, and a 1/3-scale, 4-stage compressor model was designed. In the tests, the performance data of the helium gas compressor model will be acquired by using helium gas as a working fluid. The maximum design pressure at the model inlet is 0.88 MPa, which allows the Reynolds number to be sufficiently high. The present study is entrusted from the Ministry of Education, Culture, Sports, Science and Technology of Japan. (author)

  5. Power transmission in combined compressors comprising a radial and side channel stage. Final report and appendices; Untersuchungen ueber die Energieuebertragung in kombinierten Verdichtern aus Radial- und Seitenkanalstufe. Abschlussbericht und Anlagen

    Energy Technology Data Exchange (ETDEWEB)

    Surek, D.

    2001-07-30

    In the field of turbo-compressors, the following problems must be solved in order to extend the range of operation: (a) Prevention of rotating stall at part load; (b) Extension of the permissible operating range at part load; (c) Extension of the operation range of radial and side channel compressors in higher vacuum below p{sub s}=50kPa. (c) can be achieved by changing the flow pattern in the rotor and in the region of interaction between the blade wheel and guide wheel of radial compressors or by actively influencing transient flow, e.g. by coupling radial compressor stages with a side channel compressor stage as final stage. The contribution goes into detail about the latter solution. [German] Fuer den Turboverdichterbau sind gegenwaertig folgende Probleme zur Erweiterung der Betriebsbereiche dringend zu loesen: (a) Vermeiden oder beseitigen von Rotating Stall im Teillastbereich,(b) Erweiterung des zulaessigen Arbeitsbereiches im Teillastgebiet, (c) Erschliessung des Arbeitsbereichs von Radial- und Seitenkanalverdichtern im hoeheren Vakuumbereich unterhalb von p{sub s}=50 kPa. Die Erweiterung des zulaessigen Arbeitsbereichs im Teillastgebiet kann durch Veraenderung der Stroemungsstruktur im Laufrad und im Interaktionsbereich zwischen Lauf- und Leitrad von Radialverdichtern oder durch die aktive Beeinflussung der instationaeren Stroemung z.B. durch Kopplung von Radialverdichterstufen mit einer Seitenkanalverdichterstufe als Endstufe erfolgen. Seitenkanalverdichter verfuegen ueber stabile Kennlinien im gesamten Betriebsbereich. Im Kombinationsbetrieb einer Radialverdichterstufe mit nach- oder vorgeschalteter Seitenkanalverdichterstufe praegte die Seitenkanalverdichterstufe dem Kombinationsverdichter ihr stabiles Kennlinienverhalten auf, so dass sich eine stabile Gesamtkennlinie ergibt. Eine Pumpgrenze tritt nicht mehr auf, so dass der Betrieb von Verdichterkombinationen aus Radial- und Seitenkanalstufe im gesamten Kennlinienbereich moeglich ist. Die

  6. Thermodynamics analysis of a modified dual-evaporator CO2 transcritical refrigeration cycle with two-stage ejector

    International Nuclear Information System (INIS)

    Bai, Tao; Yan, Gang; Yu, Jianlin

    2015-01-01

    In this paper, a modified dual-evaporator CO 2 transcritical refrigeration cycle with two-stage ejector (MDRC) is proposed. In MDRC, the two-stage ejector are employed to recover the expansion work from cycle throttling processes and enhance the system performance and obtain dual-temperature refrigeration simultaneously. The effects of some key parameters on the thermodynamic performance of the modified cycle are theoretically investigated based on energetic and exergetic analyses. The simulation results for the modified cycle show that two-stage ejector exhibits more effective system performance improvement than the single ejector in CO 2 dual-temperature refrigeration cycle, and the improvements of the maximum system COP (coefficient of performance) and system exergy efficiency could reach 37.61% and 31.9% over those of the conventional dual-evaporator cycle under the given operating conditions. The exergetic analysis for each component at optimum discharge pressure indicates that the gas cooler, compressor, two-stage ejector and expansion valves contribute main portion to the total system exergy destruction, and the exergy destruction caused by the two-stage ejector could amount to 16.91% of the exergy input. The performance characteristics of the proposed cycle show its promise in dual-evaporator refrigeration system. - Highlights: • Two-stage ejector is used in dual-evaporator CO 2 transcritical refrigeration cycle. • Energetic and exergetic methods are carried out to analyze the system performance. • The modified cycle could obtain dual-temperature refrigeration simultaneously. • Two-stage ejector could effectively improve system COP and exergy efficiency

  7. More Options for the NLC Bunch Compressors (LCC-0035)

    International Nuclear Information System (INIS)

    Emma, P.

    2004-01-01

    The present bunch compressor design for the NLC allows control of the final bunch length by way of changes to the horizontal betatron phase advance of the 180 o -turnaround arc. This adjustability requirement significantly constrains the design and cost optimization of the system and excludes the possibility of using permanent magnet quadrupoles in the arc. To relieve this constraint, and to avoid the very strong arc focusing required at the upper limits of the bunch length range, we explore an option of bunch length control using the first compressor stage, with the arc optics fixed

  8. Low-Cost Rotating Experimentation in Compressor Aerodynamics Using Rapid Prototyping

    Directory of Open Access Journals (Sweden)

    Mathias Michaud

    2016-01-01

    Full Text Available With the rapid evolution of additive manufacturing, 3D printed parts are no longer limited to display purposes but can also be used in structural applications. The objective of this paper is to show that 3D prototyping can be used to produce low-cost rotating turbomachinery rigs capable of carrying out detailed flow measurements that can be used, among other things, for computational fluid dynamics (CFD code validation. A fully instrumented polymer two-stage axial-mixed flow compressor test rig was designed and fabricated with stereolithography (SLA technology by a team of undergraduate students as part of a senior-year design course. Experiments were subsequently performed on this rig to obtain both the overall pressure rise characteristics of the compressor and the stagnation pressure distributions downstream of the blade rows for comparison with CFD simulations. In doing so, this work provides a first-of-a-kind assessment of the use of polymer additive technology for low-cost rotating turbomachinery experimentation with detailed measurements.

  9. An Experimental Characterization of Tip Leakage Flows and Corresponding Effects on Multistage Compressor Performance

    Science.gov (United States)

    Berdanier, Reid Adam

    The effect of rotor tip clearances in turbomachinery applications has been a primary research interest for nearly 80 years. Over that time, studies have shown increased tip clearance in axial flow compressors typically has a detrimental effect on overall pressure rise capability, isentropic efficiency, and stall margin. With modern engine designs trending toward decreased core sizes to increase propulsive efficiency (by increasing bypass ratio) or additional compression stages to increase thermal efficiency by increasing the overall pressure ratio, blade heights in the rear stages of the high pressure compressor are expected to decrease. These rear stages typically feature smaller blade aspect ratios, for which endwall flows are more important, and the rotor tip clearance height represents a larger fraction of blade span. As a result, data sets collected with large relative rotor tip clearance heights are necessary to facilitate these future small core design goals. This research seeks to characterize rotor tip leakage flows for three tip clearance heights in the Purdue three-stage axial compressor facility (1.5%, 3.0%, and 4.0% as a percentage of overall annulus height). The multistage environment of this compressor provides the unique opportunity to examine tip leakage flow effects due to stage matching, stator-rotor interactions, and rotor-rotor interactions. The important tip leakage flow effects which develop as a result of these interactions are absent for previous studies which have been conducted using single-stage machines or isolated rotors. A series of compressor performance maps comprise points at four corrected speeds for each of the three rotor tip clearance heights. Steady total pressure and total temperature measurements highlight the effects of tip leakage flows on radial profiles and wake shapes throughout the compressor. These data also evaluate tip clearance effects on efficiency, stall margin, and peak pressure rise capability. An emphasis of

  10. Preliminary Design and Investigation of Integrated Compressor with Composite Material Wheel

    Science.gov (United States)

    Wang, Jifeng; Müller, Norbert

    2012-06-01

    An integrated water vapor compressor with composite material wheel is developed and strength analysis using FEM is presented. The design of wound composite material allows for integrating all rotating parts of the drive that may simply reduce to only the rotor of the electrical motor, since no drive shaft is required anymore. This design can reduce the number of parts and mass, which is convenient for engineers to maintain the compressor. The electrical motors are brushless DC motors operating through a frequency drive and apply a torque on the wheels through the materials bonded in the wheel shrouds. This system allows a large amount of compression to be produced in a multi-stage compression setup. To determine the stress and vibration characteristics of this integrated compressor, numerical analysis is carried out using FEM. The simulation result shows that the integrated compressor with composite material wheel can be used in a chiller system where water as a refrigerant.

  11. Satellite refrigerator compressors with the oil and moisture removal systems

    International Nuclear Information System (INIS)

    Satti, J.A.

    1983-08-01

    There are twenty-eight compressors installed around the Main Accelerator Ring in seven locations. Drawing 9140-ME-129720 shows the piping and the components schematic for four Mycom compressor skids per building with each having an independent oil and moisture removal system. The Mycom skids each consist of an oil injected screw compressor of 750 SCFM capacity with a 350 hp motor, oil pump, oil cooler, and oil separator. Helium gas returning from the heat exchanger train is compressed from 1 atm to 20 atm in the compressor. The compressed gas is then passed through the three coalescer de-mister where oil mist is separated from the helium gas. The helium gas then flows through the charcoal adsorber and molecular sieve where any residual oil vapor and water vapor are removed. The final stage of purification is the final filter which removes any remaining particulates from the compressed helium gas. The end product of this system is compressed and purified helium gas ready to be cooled down to cryogenic temperatures

  12. Bond graph modeling of centrifugal compression systems

    OpenAIRE

    Uddin, Nur; Gravdahl, Jan Tommy

    2015-01-01

    A novel approach to model unsteady fluid dynamics in a compressor network by using a bond graph is presented. The model is intended in particular for compressor control system development. First, we develop a bond graph model of a single compression system. Bond graph modeling offers a different perspective to previous work by modeling the compression system based on energy flow instead of fluid dynamics. Analyzing the bond graph model explains the energy flow during compressor surge. Two pri...

  13. Prediction and verification of centrifugal dewatering of P. pastoris fermentation cultures using an ultra scale-down approach.

    Science.gov (United States)

    Lopes, A G; Keshavarz-Moore, E

    2012-08-01

    Recent years have seen a dramatic rise in fermentation broth cell densities and a shift to extracellular product expression in microbial cells. As a result, dewatering characteristics during cell separation is of importance, as any liquor trapped in the sediment results in loss of product, and thus a decrease in product recovery. In this study, an ultra scale-down (USD) approach was developed to enable the rapid assessment of dewatering performance of pilot-scale centrifuges with intermittent solids discharge. The results were then verified at scale for two types of pilot-scale centrifuges: a tubular bowl equipment and a disk-stack centrifuge. Initial experiments showed that employing a laboratory-scale centrifugal mimic based on using a comparable feed concentration to that of the pilot-scale centrifuge, does not successfully predict the dewatering performance at scale (P-value centrifuge. Initial experiments used Baker's yeast feed suspensions followed by fresh Pichia pastoris fermentation cultures. This work presents a simple and novel USD approach to predict dewatering levels in two types of pilot-scale centrifuges using small quantities of feedstock (centrifuge needs to be operated, reducing the need for repeated pilot-scale runs during early stages of process development. Copyright © 2012 Wiley Periodicals, Inc.

  14. The Compressor Recycle System

    OpenAIRE

    Barstad, Bjørn Ove

    2010-01-01

    The compressor recycle system is the main focus of this thesis. When the mass flow through a compressor becomes too low, the compressor can plunge into surge. Surge is a term that is used for axisymmetric oscillation through a compressor and is highly unwanted. The recycle system feeds compressed gas back to the intake when the mass flow becomes too low, and thereby act as a safety system.A mathematical model of the recycle system is extended and simulated in SIMULINK. The mathematical model ...

  15. An Experimental Investigation of the Flow Physics Associated With End Wall Losses and Large Rotor Tip Clearances as Found in the Rear Stages of a High Pressure Compressor

    Science.gov (United States)

    Berdanier, Reid A.; Key, Nicole L.

    2015-01-01

    The focus of this work was to characterize the fundamental flow physics and the overall performance effects due to increased rotor tip clearance heights in axial compressors. Data have been collected in the three-stage axial research compressor at Purdue University with a specific focus on analyzing the multistage effects resulting from the tip leakage flow. Three separate rotor tip clearance heights were studied with nominal tip clearance heights of 1.5%, 3.0%, and 4.0% based on a constant annulus height. Overall compressor performance was investigated at four corrected speedlines (100%, 90%, 80%, and 68%) for each of the three tip clearance configurations using total pressure and total temperature rakes distributed throughout the compressor. The results have confirmed results from previous authors showing a decrease of total pressure rise, isentropic efficiency, and stall margin which is approximately linear with increasing tip clearance height. The stall inception mechanisms have also been evaluated at the same corrected speeds for each of the tip clearance configurations. Detailed flow field measurements have been collected at two loading conditions, nominal loading (NL) and high loading (HL), on the 100% corrected speedline for the smallest and largest tip clearance heights (1.5% and 4.0%). Steady detailed radial traverses of total pressure at the exit of each stator row have been supported by flow visualization techniques to identify regions of flow recirculation and separation. Furthermore, detailed radial traverses of time-resolved total pressures at the exit of each rotor row have been measured with a fast-response pressure probe. These data have helped to quantify the size of the leakage flow at the exit of each rotor. Thermal anemometry has also been implemented to evaluate the time-resolved three-dimensional components of velocity throughout the compressor and calculate blockage due to the rotor tip leakage flow throughout the compressor. These

  16. Orifice Mass Flow Calculation in NASA's W-8 Single Stage Axial Compressor Facility

    Science.gov (United States)

    Bozak, Richard F.

    2018-01-01

    Updates to the orifice mass flow calculation for the W-8 Single Stage Axial Compressor Facility at NASA Glenn Research Center are provided to include the effect of humidity and incorporate ISO 5167. A methodology for including the effect of humidity into the inlet orifice mass flow calculation is provided. Orifice mass flow calculations provided by ASME PTC-19.5-2004, ASME MFC-3M-2004, ASME Fluid Meters, and ISO 5167 are compared for W-8's atmospheric inlet orifice plate. Differences in expansion factor and discharge coefficient given by these standards give a variation of about +/- 75% mass flow except for a few cases. A comparison of the calculations with an inlet static pressure mass flow correlation and a fan exit mass flow integration using test data from a 2017 turbofan rotor test in W-8 show good agreement between the inlet static pressure mass flow correlation, ISO 5167, and ASME Fluid Meters. While W-8's atmospheric inlet orifice plate violates the pipe diameter limit defined by each of the standards, the ISO 5167 is chosen to be the primary orifice mass flow calculation to use in the W-8 facility.

  17. Unsteady aerodynamics and aeroelasticity of turbomachines and propellers; Proceedings of the Fifth International Symposium, Beijing, People's Republic of China, Sept. 18-21, 1989

    Energy Technology Data Exchange (ETDEWEB)

    Pan, Tianmin; Lu, Yingjie; Yan, Wenxuan; We, Xiaolu

    1990-01-01

    The present conference discusses a novel method for high speed propeller flutter prediction, blade loads due to unsteady flow in turbomachine cascades, the flow field around an oscillating cascade, axial flow compressor response to inlet periodic dynamic distortion, dynamic breaking in the compressor stall/surge limit, a numerical solution of the two-dimensional transonic flow through an axial turbine stage, the interaction between vibrating cascade blades and shear flow, and the rotating stall of centrifugal compressors. Also discussed are the effects of blade mistuning and coupled disk-blade on cascade flutter boundaries, cavity resonance in an aircraft engine casing during rig testing, noise generation by swept cascades, an advanced Pelton steam turbine rotor design with waste heat recovery, and aerodynamic losses in conventional high bypass ratio turbofan blades.

  18. LP compressor blade vibration characteristics at starting conditions of a 100 MW heavy-duty gas turbine

    International Nuclear Information System (INIS)

    Lee, An Sung; Vedichtchev, Alexandre F.

    2004-01-01

    In this paper are presented the blade vibration characteristics at the starting conditions of the low pressure multistage axial compressor of heavy-duty 100 MW gas turbine. Vibration data have been collected through strain gauges during aerodynamic tests of the model compressor. The influences of operating modes at the starting conditions are investigated upon the compressor blade vibrations. The exciting mechanisms and features of blade vibrations are investigated at the surge, rotating stall, and buffeting flutter. The influences of operating modes upon blade dynamic stresses are investigated for the first and second stages. It is shown that a high dynamic stress peak of 120 MPa can occur in the first stage blades due to resonances with stall cell excitations or with inlet strut wake excitations at the stalled conditions

  19. Development of the Seeding System Used for Laser Velocimeter Surveys of the NASA Low-Speed Centrifugal Compressor Flow Field

    Science.gov (United States)

    Wasserbauer, C. A.; Hathaway, M. D.

    1994-01-01

    Consideration is given to an atomizer-based system for distributing high-volume rates of polystyrene latex (PSL) seed material developed to support laser velocimeter investigations of the NASA Low-Speed Compressor flow field. Complete evaporation of the liquid carrier before the flow entering the compressor was of primary concern for the seeder system design. It is argued that the seed nozzle should incorporate a needle valve that can mechanically dislodge accumulated PSL seed material when the nozzle is turned off. Water is less expensive as the liquid carrier and should be used whenever adequate residence times are available to ensure complete evaporation. PSL agglomerates over time and needs to be mixed or blended before use. Arrangement of the spray nozzles needs to be adjustable to provide maximum seeding at the laser probe volume.

  20. Gas Centrifuges and Nuclear Proliferation

    Energy Technology Data Exchange (ETDEWEB)

    Albright, David

    2004-09-15

    Gas centrifuges have been an ideal enrichment method for a wide variety of countries. Many countries have built gas centrifuges to make enriched uranium for peaceful nuclear purposes. Other countries have secretly sought centrifuges to make highly enriched uranium for nuclear weapons. In more recent times, several countries have secretly sought or built gas centrifuges in regions of tension. The main countries that have been of interest in the last two decades have been Pakistan, Iraq, Iran, and North Korea. Currently, most attention is focused on Iran, Pakistan, and North Korea. These states did not have the indigenous abilities to make gas centrifuges, focusing instead on illicit and questionable foreign procurement. The presentation covered the following main sections: Spread of centrifuges through illicit procurement; Role of export controls in stopping proliferation; Increasing the transparency of gas centrifuge programs in non-nuclear weapon states; and, Verified dismantlement of gas centrifuge programs. Gas centrifuges are important providers of low enriched uranium for civil nuclear power reactors. They also pose special nuclear proliferation risks. We all have special responsibilities to prevent the spread of gas centrifuges into regions of tension and to mitigate the consequences of their spread into the Middle East, South Asia, and North Asia.

  1. Observations on centrifugation: application to centrifuge development.

    Science.gov (United States)

    Roberts, T; Smith, M; Roberts, B

    1999-11-01

    This report outlines the background to the development of an automated, serial, discrete centrifuge, reporting on the criteria considered essential in such an instrument. We established the criteria by examining the detailed logistics of centrifuge operation in a hospital laboratory. The mean sample load per run, using six centrifuges, was 13.6 samples, and the user-selectable cycle time ranged from 00:01:10 to 00:12:33 (hours:minutes:seconds) with a fixed g value of 1050. During the laboratory working window, (0900-1700), only 50% of the centrifuge capacity was utilized and more than one-third of the sample workload was delayed for >5 min because the centrifuges were not emptied promptly. In addition, 35% of the sample workload was centrifuged for less than the time prescribed in the operational specifications. Based on these findings, we designed a new continuous, serial centrifuge to overcome some of the deficiencies noted in the logistics study. The centrifuge operates continuously, nominally treating 150 samples/h, with a cycle time of 5 min at 1,000 g. The cycle time and g value are variable between limits, and their selection governs the throughput rate. Each sample is centrifuged separately in individual rotors mounted in a sturdy carousel with a periphery that traverses a load/unload station. There is no sample delay because of operator absence, and the capacity is fully utilized. The centrifuge can operate in a stand-alone capacity or has the capability of being integrated into a sample preparation system or as a direct front end for high-throughput analyzers.

  2. An investigation of rotor tip leakage flows in the rear-block of a multistage compressor

    Science.gov (United States)

    Brossman, John Richard

    An effective method to improve gas turbine propulsive efficiency is to increase the bypass ratio. With fan diameter reaching a practical limit, increases in bypass ratio can be obtained from reduced core engine size. Decreasing the engine core, results in small, high pressure compressor blading, and large relative tip clearances. At general rule of 1% reduction in compressor efficiency with a 1% increase in tip clearance, a 0.66% change in SFC indicates the entire engine is sensitive to high pressure compressor tip leakage flows. Therefore, further investigations and understanding of the rotor tip leakage flows can help to improve gas turbine engine efficiency. The objectives of this research were to investigate tip leakage flows through computational modeling, examine the baseline experimental steady-stage performance, and acquire unsteady static pressure, over-the rotor to observe the tip leakage flow structure. While tip leakage flows have been investigated in the past, there have been no facilities capable of matching engine representative Reynolds number and Mach number while maintaining blade row interactions, presenting a unique and original flow field to investigate at the Purdue 3-stage axial compressor facility. To aid the design of experimental hardware and determine the influence of clearance geometry on compressor performance, a computational model of the Purdue 3-stage compressor was investigated using a steady RANS CFD analysis. A cropped rotor and casing recess design was investigated to increase the rotor tip clearance. While there were small performance differences between the geometries, the tip leakage flow field was found independent of the design therefore designing future experimental hardware around a casing recess is valid. The largest clearance with flow margin past the design point was 4% tip clearance based on the computational model. The Purdue 3-stage axial compressor facility was rebuilt and setup for high quality, detailed flow

  3. Cooled spool piston compressor

    Science.gov (United States)

    Morris, Brian G. (Inventor)

    1993-01-01

    A hydraulically powered gas compressor receives low pressure gas and outputs a high pressure gas. The housing of the compressor defines a cylinder with a center chamber having a cross-sectional area less than the cross-sectional area of a left end chamber and a right end chamber, and a spool-type piston assembly is movable within the cylinder and includes a left end closure, a right end closure, and a center body that are in sealing engagement with the respective cylinder walls as the piston reciprocates. First and second annual compression chambers are provided between the piston enclosures and center housing portion of the compressor, thereby minimizing the spacing between the core gas and a cooled surface of the compressor. Restricted flow passageways are provided in the piston closure members and a path is provided in the central body of the piston assembly, such that hydraulic fluid flows through the piston assembly to cool the piston assembly during its operation. The compressor of the present invention may be easily adapted for a particular application, and is capable of generating high gas pressures while maintaining both the compressed gas and the compressor components within acceptable temperature limits.

  4. Experimental study on enriching 12C by centrifuge method

    International Nuclear Information System (INIS)

    Xiao Huaxian

    1994-07-01

    The diamond made from the highly enriched 12 C, whose thermal conductivity and electric insulativity are much better than that of natural diamond, has widely uses in new and high technology. In many enriching 12 C methods, the gas centrifuge method is superior to others. After selecting the appropriate process gas and solving key problems, such as feed and extract, the separation experiments are performed by a single stage of centrifuge. To increase the separation capacity of single machine, various parameters in the centrifugal separation are optimized, and appropriate mechanical drive, thermal drive, hold-up and process parameters are selected. The optimal operating condition of single machine is also obtained in the cascade. Thus, highly enriched 12 C is produced in the centrifuge cascade

  5. Plutonium purification cycle in centrifugal extractors: comparative study of flowsheets using uranous nitrate and hydroxylamine nitrate

    International Nuclear Information System (INIS)

    Baron, P.; Dinh, B.; Mauborgne, B.; Drain, F.; Gillet, B.

    1998-01-01

    The extension of the UP2 plant at La Hague includes a new plutonium purification cycle using multi-stage centrifugal extractors, to replace the present cycle which uses mixer/settler banks. The advantage of this type of extractor is basically the compactness of the equipment and the short residence time, which limits solvent degradation, particularly when reprocessing fuel containing a high proportion of plutonium 238. Two types of reducing agents have been considered for the plutonium stripping operation, uranous nitrate and hydroxylamine nitrate. Uranous nitrate displays a very fast reduction kinetics, ideal for the very short residence time of the phases in the centrifugal extractors. However, its extractability in the organic phase exacerbates the undesirable re-oxidation of plutonium, which is present in high concentration in this stage of the process. The short residence time of the centrifugal extractors is an advantage in as much as it could conceivably be adequate to obtain a sufficient reduction efficiency, while minimizing undesirable re-oxidation mechanisms. Hydroxylamine nitrate helps to minimize undesirable re-oxidation and is the normal choice for this type of operation. However, the plutonium (IV) reduction kinetics obtained is slower than with uranous nitrate, making it necessary to check whether its use is compatible with the very short residence times of centrifugal extractors.This article discusses the feasibility studies employing these two reducing agents. (author)

  6. Development of centrifugal contactor for FBR fuel reprocessing

    International Nuclear Information System (INIS)

    Washiya, Tadahiro; Takeuchi, Masayuki; Suganuma, Takashi; Aose, Shinichi; Ogino, Hideki

    2003-01-01

    In the Feasibility Study on Commercialized Fast Reactor Cycle Systems, the aqueous reprocessing technology is nominated as a candidate for future reprocessing system, which supposes to apply a centrifugal contactor in the extraction process. For the reprocessing plant, the centrifugal contactor has great advantages such as reducing solvent degradation, improving of equipment utilization rate, compact designing of equipment layout and critical safety domination. From these advantages, the centrifugal contactor is crucial equipment in the aqueous reprocessing process. Since 1985, JNC has been developing the centrifugal contactor. The single unit development has been accomplished and basic characteristics such as extraction performance, fluidic performance and remote maintenance performance have been determined. A durability test has been conducted for high longevity, with consideration given to the nitric acid mist and estimation of the equipment lifetime. System test equipment with centrifugal contactors of engineering scale was installed, and uranium test was conducted. Up to now, a standard flow sheet test in the extraction process and mal-operation test assuming the one stage shutdown condition have been performed. (author)

  7. Computational Method for Ice Crystal Trajectories in a Turbofan Compressor

    NARCIS (Netherlands)

    Grift, E.J.; Norde, Ellen; van der Weide, Edwin Theodorus Antonius; Hoeijmakers, Hendrik Willem Marie

    2015-01-01

    In this study the characteristics of ice crystals on their trajectory in a single stage of a turbofan engine compressor are determined. The particle trajectories are calculated with a Lagrangian method employing a classical fourth-order Runge-Kutta time integration scheme. The air flow field is

  8. Gas dynamic design of the pipe line compressor with 90% efficiency. Model test approval

    Science.gov (United States)

    Galerkin, Y.; Rekstin, A.; Soldatova, K.

    2015-08-01

    Gas dynamic design of the pipe line compressor 32 MW was made for PAO SMPO (Sumy, Ukraine). The technical specification requires compressor efficiency of 90%. The customer offered favorable scheme - single-stage design with console impeller and axial inlet. The authors used the standard optimization methodology of 2D impellers. The original methodology of internal scroll profiling was used to minimize efficiency losses. Radically improved 5th version of the Universal modeling method computer programs was used for precise calculation of expected performances. The customer fulfilled model tests in a 1:2 scale. Tests confirmed the calculated parameters at the design point (maximum efficiency of 90%) and in the whole range of flow rates. As far as the authors know none of compressors have achieved such efficiency. The principles and methods of gas-dynamic design are presented below. The data of the 32 MW compressor presented by the customer in their report at the 16th International Compressor conference (September 2014, Saint- Petersburg) and later transferred to the authors.

  9. Design and Implementation of Closed-loop PI Control Strategies in Real-time MATLAB Simulation Environment for Nonlinear and Linear ARMAX Models of HVAC Centrifugal Chiller Control Systems

    Directory of Open Access Journals (Sweden)

    Nicolae Tudoroiu

    2018-04-01

    Full Text Available The objective of this paper is to investigate three different approaches of modeling, design and discrete-time implementation of PI closed-loop control strategies in SIMULINK simulation environment, applied to a centrifugal chiller system. Centrifugal chillers are widely used in large building HVAC systems. The system consists of an evaporator, a condenser, a centrifugal compressor and an expansion valve. The overall system is an interconnection of two main control loops, namely the chilled water temperature inside the evaporator, and the refrigerant liquid level control in condenser. The centrifugal chiller dynamics model in a discrete-time state-space representation is of high complexity in terms of dimension and encountered nonlinearities. For simulation purpose the centrifugal chiller model is simplified by using different approaches, especially the development of linear polynomials ARMAX and ARX models. The aim to build linear ARMAX models for centrifugal chiller is to simplify considerable the control design strategies that are investigated in this research paper. The novelty of this research is a new controller design approach, more precisely an improved version of proportional – integral control, the so called Proportional-Integral-Plus control for systems with time delay, based on linear ARMAX models. It is conceived within the context of non-minimum state space control system that “seems to be the natural description of a discrete-time transfer function, since its dimension is dictated by the complete structure of the model”. The effectiveness of this new controller design, its implementation simplicity, convergence speed and robustness are proved in the last section of the paper.

  10. Development of a 3D circular microfluidic centrifuge for the separation of mixed particles by using their different centrifuge times

    International Nuclear Information System (INIS)

    Jeon, H J; Kim, D I; Kim, M J; Nguyen, X D; Park, D H; Go, J S

    2015-01-01

    This paper presents a circular microfluidic centrifuge with two inlets and two outlets to separate mixed microparticles with a specially designed sample injection hole. To separate the mixed particles, it uses a rotational flow, generated in a chamber by counter primary flows in the microchannels. The shape and sizes of the circular microfluidic centrifuge have been designed through numerical evaluation to have a large relative centrifugal force. The difference of centrifuge times of the mixed particles of 1 μm and 6 μm was determined to be 8.2 s at an inlet Reynolds number of 500 and a sample Reynolds number of 20. In the experiment, this was measured to be about 10 s. From the separation of the two polymer particles analogous to the representative sizes of platelets and red blood cells, the circular microfluidic centrifuge shows a potential to separate human blood cells size-selectively by using the difference of centrifuge times. (paper)

  11. Centrifugal fragmentation of a dinuclear system in the process of its evolution toward a compound nucleus

    International Nuclear Information System (INIS)

    Volkov, V. V.

    2007-01-01

    The centrifugal fragmentation of a dinuclear system in the process of evolution toward a compound nucleus is examined. If the angular momentum in the collision of primary nuclei is quite high, centrifugal forces become dominant at the final stage of the evolution of the dinuclear system formed, causing the decay of this dinuclear system to two strongly asymmetric nuclear fragments. Experimental data in which this specific nuclear process manifests itself are presented. Centrifugal fragmentation makes it possible to reveal the cluster facet of the evolution of a dinuclear system toward a compound nucleus. The possibility of this fragmentation process is a logical consequence of the concept of a dinuclear system for the complete fusion of nuclei

  12. Compressors selection and sizing

    CERN Document Server

    Brown, Royce N

    2005-01-01

    This practical reference provides in-depth information required to understand and properly estimate compressor capabilities and to select the proper designs. Engineers and students will gain a thorough understanding of compression principles, equipment, applications, selection, sizing, installation, and maintenance. The many examples clearly illustrate key aspects to help readers understand the ""real world"" of compressor technology.Compressors: Selection and Sizing, third edition is completely updated with new API standards. Additions requested by readers include a new section on di

  13. Performance Limiting Flow Processes in High-State Loading High-Mach Number Compressors

    National Research Council Canada - National Science Library

    Tan, Choon S

    2008-01-01

    In high-stage loading high-Mach number (HLM) compressors, counter-rotating pairs of discrete vortices are shed at the trailing edge of the upstream blade row at a frequency corresponding to the downstream rotor blade passing frequency...

  14. Plasma centrifuge

    International Nuclear Information System (INIS)

    Ikehata, Takashi; Mase, Hiroshi

    1998-01-01

    The plasma centrifuge is one of statistical isotope separation processes which uses the centrifugal force of a J x B driven rotating plasma in a magnetic field to give rise to the mass-dependent radial transport of isotopic ions. The system has been developed as an alternative to the gas centrifuge because a much higher rotational velocity and separation factor have been achieved. In this review, the physical aspects of the plasma centrifuge followed by the recent experimental achievements are described, especially in comparison with the gas centrifuge. (author)

  15. Design and analysis of an axial bypass compressor blade in a supercritical CO2 gas turbine

    International Nuclear Information System (INIS)

    Ishizuka, Takao; Muto, Yasushi; Aritomi, Masanori; Tsuzuki, Nobuyoshi; Kikura, Hiroshige

    2010-01-01

    A supercritical carbon dioxide gas turbine can generate power at a high cycle thermal efficiency, even at modest temperatures of 500-550degC. Consequently, a more reliable and economically advantageous power generation system is achieved by coupling with a Na-cooled fast reactor. This paper mainly describes the bypass compressor (a key component) design and thermal hydraulic analysis using CFD (with FLUENT code). Fluid conditions of the bypass compressor are determined by the cycle calculation of this system. Aerodynamic design was conducted using the loss model described by Cohen et al., which enables the use of several stages while providing total adiabatic efficiency of 21 and 87%, respectively. Blade shapes were prepared based on flow angles and chord length obtained for the aerodynamic design. In the CFD analysis, the calculated value of the mass flow rate for each stage was adjusted to that of the design. The value of the design outlet pressure was reached at stage No. 16, which is fewer stages than that for design, No. 21. The difference between these stage numbers is attributed to the three-dimensional effect in design. If these effects are eliminated, then the design calculation yields an almost identical number of stages. Therefore, it was concluded that the existing design method is applicable to the supercritical CO 2 bypass compressor. Furthermore, CFD analysis appears to be an effective aerodynamic design tool, but these conclusions should be verified experimentally. (author)

  16. Valve for gas centrifuges

    Science.gov (United States)

    Hahs, Charles A.; Burbage, Charles H.

    1984-01-01

    The invention is a pneumatically operated valve assembly for simultaneously (1) closing gas-transfer lines connected to a gas centrifuge or the like and (2) establishing a recycle path between two of the lines so closed. The valve assembly is especially designed to be compact, fast-acting, reliable, and comparatively inexpensive. It provides large reductions in capital costs for gas-centrifuge cascades.

  17. Theoretical investigations on plasma centrifuges

    International Nuclear Information System (INIS)

    Hong, S.H.

    1978-01-01

    The theoretical analysis of the steady-state dynamics of plasma centrifuges is dealt with to understand the physics of rotating plasmas and their feasibility for isotope separation. The centrifuge systems under consideration employ cylindrical gas discharge chambers with externally-applied axial magnetic fields. The cathode and anode are symmetric about the cylinder axis and arranged in such a way for each system, i.e., (1) two ring electrodes of different radii in the chamber end plates or (2) two ring electrodes embedded in the mantle of the cylinder. They produce converging and/or diverging current density field lines, which intersect the external magnetic field under a nonvanishing angle. The associated Lorentz forces set the plasma, which is produced through an electrical discharge, into rotation around the cylinder axis. Three boundary-value problems for the coupled partial differential equations of the centrifuge fields are formulated, respectively, on the basis of the magnetogasdynamic equations. The electric field, electrostatic potential, current density, induced magnetic field, and velocity distributions are discussed in terms of the Hartmann number, the Hall coefficient, and the magnetic Reynolds number. The plasma centrifuge analyses presented show that the speeds of plasma rotation up to the order of 10 4 m/sec are achievable at typical conditions. The associated centrifugal forces produce a significant spatial isotope separation, which is somewhat reduced in the viscous boundary layers at the centrifuge walls. The speeds of plasma rotation increase with increasing Hartmann number and Hall coefficient. For small Hall coefficient, the induced azimuthal magnetic field does not affect the plasma rotation. For large volumes of rotating isotope mixtures, a multidischarge centrifuge can be constructed by setting up a large number of centrifuge systems in series

  18. Mechanical and hydrodynamic behaviour of new improved centrifugal extractor for solvent extraction process

    International Nuclear Information System (INIS)

    Retegan, T.; Ionita, Gh.; Kitamoto, A.; Mirica, D.; Croitoru, C.; Stefanescu, I. . E-mail address of corresponding author: office@icsi.ro; Romania)

    2005-01-01

    Total actinide recovery, lanthanide/actinide separation and the selective partitioning of actinides from high level waste (HLW) are nowadays of a major interest. Actinide partitioning with a view to safe disposing of HLW or utilisation in many other applications of recovered elements involves an extraction process usually by means mixer-settler, pulse column or centrifugal contactor. This one, presents some doubtless advantages and responds to the above mentioned goals. A new type of counter-current multistage centrifugal extractor has been designed and performed. Similar apparatus still not found from other published paper yet. The counter-current multi-stage centrifugal extractor was a cylinder made of stainless steel with an effective length of 346 mm, the effective diameter of 100 mm and a volume of 1.5 liters, having horizontal position as working position. The new internal structure and geometry of the new advanced centrifugal extractor (Fig.1) consists in nine cells (units): five rotation units(R), two mixing units (M), two propelling units (P) and two final plates (S) assures the counter-current running of the two phases. The central shaft (CS) having the rotation cells fixed on it is connected by an intermediary connection to an electric motor of high rotation speed. The new designed extractor has been tested at 500-2800 rot/min for a ratio of the aqueous/organic phase =1. The results showed that the performances have been generally good and the design demand was reached. New designed counter-current multistage centrifugal extractor may be a promising idea to increase extraction rate of radionuclides and metals from liquid effluents. (author)

  19. Pulse compressor with aberration correction

    Energy Technology Data Exchange (ETDEWEB)

    Mankos, Marian [Electron Optica, Inc., Palo Alto, CA (United States)

    2015-11-30

    In this SBIR project, Electron Optica, Inc. (EOI) is developing an electron mirror-based pulse compressor attachment to new and retrofitted dynamic transmission electron microscopes (DTEMs) and ultrafast electron diffraction (UED) cameras for improving the temporal resolution of these instruments from the characteristic range of a few picoseconds to a few nanoseconds and beyond, into the sub-100 femtosecond range. The improvement will enable electron microscopes and diffraction cameras to better resolve the dynamics of reactions in the areas of solid state physics, chemistry, and biology. EOI’s pulse compressor technology utilizes the combination of electron mirror optics and a magnetic beam separator to compress the electron pulse. The design exploits the symmetry inherent in reversing the electron trajectory in the mirror in order to compress the temporally broadened beam. This system also simultaneously corrects the chromatic and spherical aberration of the objective lens for improved spatial resolution. This correction will be found valuable as the source size is reduced with laser-triggered point source emitters. With such emitters, it might be possible to significantly reduce the illuminated area and carry out ultrafast diffraction experiments from small regions of the sample, e.g. from individual grains or nanoparticles. During phase I, EOI drafted a set of candidate pulse compressor architectures and evaluated the trade-offs between temporal resolution and electron bunch size to achieve the optimum design for two particular applications with market potential: increasing the temporal and spatial resolution of UEDs, and increasing the temporal and spatial resolution of DTEMs. Specialized software packages that have been developed by MEBS, Ltd. were used to calculate the electron optical properties of the key pulse compressor components: namely, the magnetic prism, the electron mirror, and the electron lenses. In the final step, these results were folded

  20. The optimum intermediate pressure of two-stages vapor compression refrigeration cycle for Air-Conditioning unit

    Science.gov (United States)

    Ambarita, H.; Sihombing, H. V.

    2018-03-01

    Vapor compression cycle is mainly employed as a refrigeration cycle in the Air-Conditioning (AC) unit. In order to save energy, the Coefficient of Performance (COP) of the need to be improved. One of the potential solutions is to modify the system into multi-stages vapor compression cycle. The suitable intermediate pressure between the high and low pressures is one of the design issues. The present work deals with the investigation of an optimum intermediate pressure of two-stages vapor compression refrigeration cycle. Typical vapor compression cycle that is used in AC unit is taken into consideration. The used refrigerants are R134a. The governing equations have been developed for the systems. An inhouse program has been developed to solve the problem. COP, mass flow rate of the refrigerant and compressor power as a function of intermediate pressure are plotted. It was shown that there exists an optimum intermediate pressure for maximum COP. For refrigerant R134a, the proposed correlations need to be revised.

  1. Oil-Free Compressor

    Science.gov (United States)

    Fitzjerrell, D. G.; Belver, T. L.; Moore, H. E.

    1986-01-01

    Compressor pistons moved by eccentric shaft need no lubricants. Compressor has shaft, middle section is eccentric in relation to end sections. Driven by brushless dc motor, shaft turns inner races of set of four cam bearings. Outer cam-bearing races in turn actuate four pistons spaced equally apart, around and along shaft. Each outer bearing race held in position by pressure exerted on it by piston. Because no frictional motion between piston and outer bearing race, lubricant between them unnecessary. Cam bearings themselves contain potted internal lubricant. Originally proposed for use in space, new compressor for refrigerators or freezers does not depend on pool of oil for lubricating its pistons. Operated in any orientation.

  2. A review of linear compressors for refrigeration

    OpenAIRE

    Liang, Kun

    2017-01-01

    Linear compressor has no crank mechanism compared with conventional reciprocating compressor. This allows higher efficiency, oil-free operation, lower cost and smaller size when linear compressors are used for vapour compression refrigeration (VCR) system. Typically, a linear compressor consists of a linear motor (connected to a piston) and suspension springs, operated at resonant frequency. This paper presents a review of linear compressors for refrigeration system. Different designs and mod...

  3. Process Intensification. Continuous Two-Phase Catalytic Reactions in a Table-Top Centrifugal Contact Separator

    NARCIS (Netherlands)

    Kraai, Gerard N.; Schuur, Boelo; van Zwol, Floris; Haak, Robert M.; Minnaard, Adriaan J.; Feringa, Ben L.; Heeres, Hero J.; de Vries, Johannes G.; Prunier, ML

    2009-01-01

    Production of fine chemicals is mostly performed in batch reactors. Use of continuous processes has many advantages which may reduce the cost of production. We have developed the use of centrifugal contact separators (CCSs) for continuous two-phase catalytic reactions. This equipment has previously

  4. The improvement of screw compressor performance using a newly developed rotor profile

    International Nuclear Information System (INIS)

    Kishi, Takayuki; Nishio, Toshio; Matsui, Akira; Ino, Nobumi

    1994-01-01

    An oil-compression phenomenon occurs at two portions of a conventional oil injected screw compressor that degrades the isothermal efficiency of the screw compressor. Hence a new screw rotor profile and lubricant have been developed in order to avoid the above oil-compression phenomena. Mycom and Fermi National Accelerator Laboratory have measured the performance of a new Mycom compound type screw compressor 2016C using the new profile rotors and the new lubricant. In the experiments, a 33% enhancement rate in the isothermal efficiency of the new screw compressor installed in Fermilab was achieved

  5. Minimisation of pressure pulsations in the screw compressor discharge piping

    Energy Technology Data Exchange (ETDEWEB)

    Zaytsev, D. [Grasso GmbH Refrigeration Technology, Berlin (Germany). R and D Screw Compressors

    2006-07-01

    A problem of noise and vibration in the piping between the screw compressor and oil separator arises if the natural gas pulsations in the piping get in the resonance with the pulsations sent by the compressor. Several typical piping geometries such as a short and a long pipe with the open end and a short pipe with agglomerator have been studied to evaluate the natural frequency of the gas column. It was found that because of the wave reflection from the open pipe end the gas in such a pipe has several natural frequencies dependent on the sound speed and on the pipe length. Since the sound speed of various refrigerants differs significantly, the resonance pipe length will also vary strongly from one refrigerant to another. Hence, to avoid the resonance a separate examination for each refrigerant would be required at the compressor package design stage. Unlike open ended pipes, in the pipe with agglomerator the wave reflection at the agglomerator side is reduced. This allows using of one standard discharge pipe geometry resonance-free independent on the refrigerant. (orig.)

  6. Modernization of the Transonic Axial Compressor Test Rig

    Science.gov (United States)

    2017-12-01

    Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202- 4302, and to the Office of Management and Budget, Paperwork... maintenance requirements in the system by replacing the turbine drive with an electric drive train. The replacement of the turbine is the first phase in...stage compressor that consumes 1 MW of electric power. This work seeks improved efficiency and decreased maintenance requirements in the system by

  7. Flow behaviour and robustness of non-segregating tailings made from filtered/centrifuged MFT

    Energy Technology Data Exchange (ETDEWEB)

    Nik, R.M.; Sego, D.C.; Morgenstern, N.R. [Alberta Univ., Edmonton, AB (Canada). Geotechnical Center

    2010-07-01

    This PowerPoint presentation described an experimental study of a centrifugal dewatering filtration process for mature fine tailings (MFT). Various MFT samples from different oil sands operations were pumped into a filtering centrifuge that produced cake, thin tailings, and filtrate. The MFT was then transformed into non-segregated tailings (NST) and composite tailings (CT). The depositional characteristics of the CT-NST samples were evaluated in a series of flume tests. Flow profiles were presented for various samples. Vane shear tests were also conducted. The yield stress of each sample was compared with its flow duration and solids content. The results of the experimental tests demonstrated that the centrifugal filtration process can be considered as the initial stage of a multi-stage tailings management plan. The filtering centrifuge method can be used to produce robust CTs with higher solids content. Use of the method can decrease the amount of coagulants or flocculants required for further treatment. tabs., figs.

  8. Modeling of scroll compressors - Improvements

    Energy Technology Data Exchange (ETDEWEB)

    Duprez, Marie-Eve; Dumont, Eric; Frere, Marc [Thermodynamics Department, Universite de Mons - Faculte Polytechnique, 31 bd Dolez, 7000 Mons (Belgium)

    2010-06-15

    This paper presents an improvement of the scroll compressors model previously published by. This improved model allows the calculation of refrigerant mass flow rate, power consumption and heat flow rate that would be released at the condenser of a heat pump equipped with the compressor, from the knowledge of operating conditions and parameters. Both basic and improved models have been tested on scroll compressors using different refrigerants. This study has been limited to compressors with a maximum electrical power of 14 kW and for evaporation temperatures ranging from -40 to 15 C and condensation temperatures from 10 to 75 C. The average discrepancies on mass flow rate, power consumption and heat flow rate are respectively 0.50%, 0.93% and 3.49%. Using a global parameter determination (based on several refrigerants data), this model can predict the behavior of a compressor with another fluid for which no manufacturer data are available. (author)

  9. Displacement compressors - acceptance tests

    CERN Document Server

    International Organization for Standardization. Geneva

    1996-01-01

    ISO 1217:2009 specifies methods for acceptance tests regarding volume rate of flow and power requirements of displacement compressors. It also specifies methods for testing liquid-ring type compressors and the operating and testing conditions which apply when a full performance test is specified.

  10. The 1/3-scale aerodynamics performance test of helium compressor for GTHTR300 turbo machine of JAERI (step 1)

    International Nuclear Information System (INIS)

    Takada, Shoji; Takizuka, Takakazu; Kunitomi, Kazuhiko; Xing, Yan

    2003-01-01

    A program for research and development on aerodynamics in a helium gas compressor was planned for the power conversion system of the Gas Turbine High Temperature Reactor (GTHTR300). The three-dimensional aerodynamic design of the compressor achieved a high polytropic efficiency of 90%, keeping a sufficient surge margin over 30%. To validate the design of the helium gas compressor of GTHTR300, aerodynamic performance tests were planned, and a 1/3-scale, 4-stage compressor model was designed. In the tests, the performance data of the helium gas compressor model will be acquired by using helium gas as a working fluid. The maximum design pressure at the model inlet is 0.88 MPa, which allows the Reynolds number to be sufficiently high. The present study is entrusted from the Ministry of Education, Culture, Sports, Science and Technology of Japan. (author)

  11. CENTRIFUGAL SEPARATORS

    Science.gov (United States)

    Skarstrom, C.

    1959-03-10

    A centrifugal separator is described for separating gaseous mixtures where the temperature gradients both longitudinally and radially of the centrifuge may be controlled effectively to produce a maximum separation of the process gases flowing through. Tbe invention provides for the balancing of increases and decreases in temperature in various zones of the centrifuge chamber as the result of compression and expansions respectively, of process gases and may be employed effectively both to neutralize harmful temperature gradients and to utilize beneficial temperaturc gradients within the centrifuge.

  12. Centrifugal pumps

    CERN Document Server

    Anderson, HH

    1981-01-01

    Centrifugal Pumps describes the whole range of the centrifugal pump (mixed flow and axial flow pumps are dealt with more briefly), with emphasis on the development of the boiler feed pump. Organized into 46 chapters, this book discusses the general hydrodynamic principles, performance, dimensions, type number, flow, and efficiency of centrifugal pumps. This text also explains the pumps performance; entry conditions and cavitation; speed and dimensions for a given duty; and losses. Some chapters further describe centrifugal pump mechanical design, installation, monitoring, and maintenance. The

  13. Compressor Foundation Analysis Tool(COFANTO)

    NARCIS (Netherlands)

    Eijk, A.; Lentzen, S.S.K; Zuada Coelho, B.E.; Galanti, F.M.B.

    2012-01-01

    Reciprocating compressors are generally supported on a heavy concrete foundation. In spite of the large inertia and stiffness of the foundation, problems can occur due to interaction between the mechanical installation and the foundation. Two types of problems may occur. In the first type, the

  14. The numerical study of the rake angle of impeller blade in centrifugal compressor

    Science.gov (United States)

    Drozdov, A.; Galerkin, Y.

    2017-08-01

    Investigated impellers have blade surfaces formed by straight generatrix. Blade profiles on shroud and disc surfaces are optimized by velocity diagram control (inviscid, quasi-three dimensional calculations). The blade profiles at hub and shroud blade-to-blade surfaces must be coordinated. A designer can choose the generatrix position at a trailing edge for it. The position is defined by the rake angle that is the angle between a trailing edge generatrix and a meridional plane. Two stages with 3D impellers, vaneless diffusers and return channels were investigated. Seven candidates of impellers of these stages with rake angles in range plus-minus 30 degrees were designed and investigated by quasi-three-dimensional inviscid calculation. CFD-calculations were made for the stages with these impellers. The optimal rake angle is minus 20 degrees for the high flow rate impeller due to lesser blade surface area and favorable meridian velocity field. Zero rake angle is optimal for the medium flow rate impeller where blade surface area is not so important. The combination of inviscid and viscid calculations is the informative instrument for further studies.

  15. Comprehensive model of a hermetic reciprocating compressor

    Science.gov (United States)

    Yang, B.; Ziviani, D.; Groll, E. A.

    2017-08-01

    A comprehensive simulation model is presented to predict the performance of a hermetic reciprocating compressor and to reveal the underlying mechanisms when the compressor is running. The presented model is composed of sub-models simulating the in-cylinder compression process, piston ring/journal bearing frictional power loss, single phase induction motor and the overall compressor energy balance among different compressor components. The valve model, leakage through piston ring model and in-cylinder heat transfer model are also incorporated into the in-cylinder compression process model. A numerical algorithm solving the model is introduced. The predicted results of the compressor mass flow rate and input power consumption are compared to the published compressor map values. Future work will focus on detailed experimental validation of the model and parametric studies investigating the effects of structural parameters, including the stroke-to-bore ratio, on the compressor performance.

  16. Hermetically Sealed Compressor

    Science.gov (United States)

    Holtzapple, Mark T.

    1994-01-01

    Proposed hermetically sealed pump compresses fluid to pressure up to 4,000 atm (400 MPa). Pump employs linear electric motor instead of rotary motor to avoid need for leakage-prone rotary seals. In addition, linear-motor-powered pump would not require packings to seal its piston. Concept thus eliminates major cause of friction and wear. Pump is double-ended diaphragm-type compressor. All moving parts sealed within compressor housing.

  17. Performance Testing of Jefferson Lab 12 GeV Helium Screw Compressors

    Science.gov (United States)

    Knudsen, P.; Ganni, V.; Dixon, K.; Norton, R.; Creel, J.

    2015-08-01

    Oil injected screw compressors have essentially superseded all other types of compressors in modern helium refrigeration systems due to their large displacement capacity, reliability, minimal vibration, and capability of handling helium's high heat of compression. At the present state of compressor system designs for helium refrigeration systems, typically two-thirds of the lost input power is due to the compression system. It is important to understand the isothermal and volumetric efficiencies of these machines to help properly design the compression system to match the refrigeration process. It is also important to identify those primary compressor skid exergetic loss mechanisms which may be reduced, thereby offering the possibility of significantly reducing the input power to helium refrigeration processes which are extremely energy intensive. This paper summarizes the results collected during the commissioning of the new compressor system for Jefferson Lab's (JLab's) 12 GeV upgrade. The compressor skid packages were designed by JLab and built to print by industry. They incorporate a number of modifications not typical of helium screw compressor packages and most importantly allow a very wide range of operation so that JLab's patented Floating Pressure Process can be fully utilized. This paper also summarizes key features of the skid design that allow this process and facilitate the maintenance and reliability of these helium compressor systems.

  18. Ultrapure hydrogen thermal compressor based on metal hydrides for fuel cells and hybrid vehicles

    International Nuclear Information System (INIS)

    Almasan, V.; Biris, A.; Coldea, I.; Lupu, D.; Misan, I.; Popeneciu, G.; Ardelean, O.

    2007-01-01

    Full text: In hydrogen economy, efficient compressors are indispensable elements in the storage, transport and distribution of the produced hydrogen. Energetic efficient technologies can contribute to H 2 pipelines transport to the point of use and to distribute H 2 by refuelling stations. Characteristic for metal hydrides systems is the wide area of possibilities to absorb hydrogen at low pressure from any source of hydrogen, to store and deliver it hydrogen at high pressure (compression ratio more than 30). On the basis of innovative concepts and advanced materials for H 2 storage/compression (and fast thermal transfer), a fast mass (H 2 ) and heat transfer unit will be developed suitable to be integrated in a 3 stage thermal compressor. Metal hydrides used for a three stage hydrogen compression system must have different equilibrium pressures, namely: for stage 1, low pressure H 2 absorption and resistant to poisoning with impurities of hydrogen, for stage 2, medium pressure H 2 absorption and for stage 3, high pressure hydrogen delivery (120 bar). In the case of compression device based on metallic hydrides the most important properties are the hydrogen absorption/desorption rate, a smaller process enthalpy and a great structural stability on long term hydrogen absorption/desorption cycling. These properties require metal hydrides with large differences between the hydrogen absorption and desorption pressures at equilibrium, within a rather small temperature range. The main goal of this work is to search and develop metal hydride integrated systems for hydrogen purification, storage and compression. After a careful screening three hydrogen absorbing alloys will be selected. After selection, the work up of the alloys composition on the bases of detailed solid state studies, new multi-component alloys will be developed, with suitable thermodynamic and kinetic properties for a hydrogen compressor. The results of the study are the following: new types of hydrogen

  19. Compressor Performance Scaling in the Presence of Non-Uniform Flow

    Science.gov (United States)

    Hill, David Jarrod

    Fuselage-embedded engines in future aircraft will see increased flow distortions due to the ingestion of airframe boundary layers. This reduces the required propulsive power compared to podded engines. Inlet flow distortions mean that localized regions of flow within the fan and first stage compressor are operating at off-design conditions. It is important to weigh the benefit of increased vehicle propulsive efficiency against the resultant reduction in engine efficiency. High computational cost has limited most past research to single distortion studies. The objective of this thesis is to extract scaling laws for transonic compressor performance in the presence of various distortion patterns and intensities. The machine studied is the NASA R67 transonic compressor. Volumetric source terms are used to model rotor and stator blade rows. The modelling approach is an innovative combination of existing flow turning and loss models, combined with a compressible flow correction. This approach allows for a steady calculation to capture distortion transfer; as a result, the computational cost is reduced by two orders of magnitude. At peak efficiency, the rotor work coefficient and isentropic efficiency are matched within 1.4% of previously published experimental results. A key finding of this thesis is that, in non-uniform flow, the state-of-the-art loss model employed is unable to capture the impact of variations in local flow coefficient, limiting the analysis of local entropy generation. New insight explains the mechanism governing the interaction between a total temperature distortion and a compressor rotor. A parametric study comprising 16 inlet distortions reveals that for total temperature distortions, upstream flow redistribution and rotor diffusion factor changes are shown to scale linearly with distortion severity. Linear diffusion factor scaling does not hold true for total pressure distortions. For combined total temperature and total pressure distortions, the

  20. Performance test of 100 W linear compressor

    Energy Technology Data Exchange (ETDEWEB)

    Ko, J; Ko, D. Y.; Park, S. J.; Kim, H. B.; Hong, Y. J.; Yeom, H. K. [Korea Institute of Machinery and Materials, Daejeon(Korea, Republic of)

    2013-09-15

    In this paper, we present test results of developed 100 W class linear compressor for Stirling-type pulse tube refrigerator. The fabricated linear compressor has dual-opposed configuration, free piston and moving magnet type linear motor. Power transfer, efficiency and required pressure waveform are predicted with designed and measured specifications. In experiments, room temperature test with flow impedance is conducted to evaluate performance of developed linear compressor. Flow impedance is loaded to compressor with metering valve for flow resistance, inertance tube for flow inertance and buffer volumes for flow compliance. Several operating parameters such as input voltage, current, piston displacement and pressure wave are measured for various operating frequency and fixed input current level. Behaviors of dynamics and performance of linear compressor as varying flow impedance are discussed with measured experimental results. The developed linear compressor shows 124 W of input power, 86 % of motor efficiency and 60 % of compressor efficiency at its resonant operating condition.