WorldWideScience

Sample records for twin-screw reactor extruder

  1. Twin screw extruders as polymerization reactors for a free radical homo polymerization

    NARCIS (Netherlands)

    Ganzeveld, K.J.; Janssen, L.P.B.M.

    The bulk polymerization of n-butylmethacrylate was investigated in a counter-rotating twin screw extruder. It appeared that the gel effect, occurring with bulk polymerizations, affected the polymerization progress very strongly. Due to this effect the conversion of the reaction is independent of the

  2. A phenomenological study on twin screw extruders

    NARCIS (Netherlands)

    Janssen, L.P.B.M.

    1976-01-01

    Although more and more twin screw extruders are being used in the polymer industry, the theoretical background is relatively undeveloped. The literature abounds in contradictions and often informs the reader that all extrusion problems can be solved if a certain new design is considered. The

  3. Residence time distribution in twin-screw extruders

    NARCIS (Netherlands)

    Jager, T.

    1992-01-01

    For the twin-screw extruders used in the food industry at short time high temperature processes the knowledge of their reactor properties is incomplete for mass- and heat flow. Therefore each process change such as: scale-up or product development requires a great number of measurements

  4. THE MODELING OF COUNTER-ROTATING TWIN-SCREW EXTRUDERS AS REACTORS FOR SINGLE-COMPONENT REACTIONS

    NARCIS (Netherlands)

    GANZEVELD, KJ; CAPEL, JE; VANDERWAL, DJ; JANSSEN, LPBM

    Numerical models are useful to study the behaviour of the extruder as a polymerization reactor. With a correct numerical model a theoretical analysis of the influence of several reaction and extruder parameters can be made, the limitations of the use of the extruder reactor can be determined and the

  5. Optimization and Numerical Simulation of Outlet of Twin Screw Extruder

    Directory of Open Access Journals (Sweden)

    Zhang Yuan

    2018-01-01

    Full Text Available In view of the unreasonable design of non-intermeshing counter-rotating twin screw extruder die, the problem of productivity reduction was discussed. Firstly, the mathematical model of extruder productivity was established. The extruder die model was improved. Secondly, the force analysis of twin screw extruder physical model was carried out. Meanwhile, A combination of mechanical analysis and numerical simulation was adopted. The velocity field, pressure field and viscosity field were calculated by Mini-Element interpolation method, linear interpolation method and Picard iterative convergence method respectively. The influence of die model on the quantity of each field before and after improvement was analyzed. The results show that the improved model had increased the rheological parameters of the flow field, the leakage and reverse flow decreased. Through post-processing calculation, the productivity of the third dies extruder was 10% higher than before. The research results provide a theoretical basis for the design and optimization of die model of non intermeshing counter-rotating twin screw extruder.

  6. Modelling extrudate expansion in a twin-screw food extrusion cooking process through dimensional analysis methodology

    DEFF Research Database (Denmark)

    Cheng, Hongyuan; Friis, Alan

    2010-01-01

    A new phenomenological model is proposed to correlate extrudate expansion and extruder operation parameters in a twin-screw food extrusion cooking process. Buckingham's pi dimensional analysis method is applied to establish the model. Three dimensionless groups, i.e. pump efficiency, water content...

  7. Extrusion trials with a TSK045 twin screw extruder (Poster presentation)

    NARCIS (Netherlands)

    Sabel, H.W.R.; Schonewille, E.

    1998-01-01

    In 1994 a 45mm twin screw extruder was introduced at the Prins Maurits Laboratory of TNO for the processing of energetic materials. Initial safety experiments were carried out by using inert compositions with small amounts of different energetic components and micro encapsulated chemical sensors to

  8. Radical Polymerization of Styrene and Styrene–Butylmethacrylate in a Counterrotating Twin Screw Extruder

    NARCIS (Netherlands)

    Goot, A.J. van der; Janssen, L.P.B.M.

    1997-01-01

    This article describes the copolymerization of styrene–butylmethacrylate (St-BMA) and the homopolymerization of styrene (St) in a counterrotating twin screw extruder. The effect of prepolymerization on both the product properties and process was studied. It turned out that the process of reactive

  9. The modeling of continuous mixers. Part I: The corotating twin-screw extruder

    NARCIS (Netherlands)

    Meijer, H.E.H.; Elemans, P.H.M.

    1988-01-01

    In many operations in polymer processing, such as polymer blending, devolatilization, or incorporation of fillers in a polymeric matrix, continuous mixers are used; e.g., corotating twin-screw extruders (ZSK), Buss Cokneaders and Farrel Continuous Mixers. Theoretical analysis of these machines tends

  10. Radical polymerization of styrene and styrene-butylmethacrylate in a counterrotating twin screw extruder

    NARCIS (Netherlands)

    vanderGoot, AJ; Janssen, LPB

    1997-01-01

    This article describes the copolymerization of styrene-butylmethacrylate (St-BMA) and the homopolymerization of styrene (St) in a counterrotating twin screw extruder. The effect of prepolymerization on both the product properties and process was studied. It turned out that the process of reactive

  11. Preparation of an extruded fish snack using twin screw extruder and the storage characteristics of the product

    OpenAIRE

    Sharma, S.K.; Basu, S.

    2003-01-01

    A value-added extruded fish product was prepared with corn flour (80%) and fish (sciaenid) powder (20%), using a twin-screw extruder. The effect of different parameters like moisture, temperature, fish powder concentration, speed of the extruder and die-diameter on expansion ratio and crisp texture were studied. The storage characteristics of the final product were studied using three different types of packaging under nitrogen flushing. The study revealed that aluminum foil is the best packa...

  12. Request Twin Screw Extruder to Enhance DoD Interested Polymer Nanocomposite Research and STEM Program

    Science.gov (United States)

    2016-09-25

    will provide more African American STEM workforces to the nation. (a) Papers published in peer-reviewed journals (N/A for none) Enter List of papers...include polymer/carbon nanocomposites, polymer/calcium phosphate composites, and etc , which are within the technical fields of interest to the DoD...e.g. Kalvar), polycarbonate, and textured products, cellulose pulps, etc . Therefore, this twin-screw extruder not only strengthened existing

  13. Hydrothermal carbonization (HTC) of loblolly pine using a continuous, reactive twin-screw extruder

    International Nuclear Information System (INIS)

    Hoekman, S. Kent; Broch, Amber; Felix, Larry; Farthing, William

    2017-01-01

    Highlights: • Hydrothermal carbonization (HTC) of biomass was conducted continuously in a TSE-based reactor system. • The fast HTC (FHTC) reactor system produces hydrochar in higher yields than a batch reactor system. • Severity factor (SF) is a useful metric for characterizing reaction conditions in different reactor systems. - Abstract: Hydrothermal carbonization (HTC) has become an accepted means of converting a wide variety of lignocellulosic feedstocks into solid hydrochars, which have improved physical and chemical properties compared to raw biomass. To date, HTC applications have involved batch or semi-continuous process systems, which has limited their economic viability. The work presented here describes a fully-continuous HTC process, made possible by use of a specially modified twin-screw extruder (TSE). The reaction time within this fast HTC (FHTC) reactor system is very short (20–30 sec) as compared to a typical batch reactor. Therefore, the concept of reaction ‘severity factor’ is used when comparing the FHTC products with those produced in other reactor systems. While solid hydrochar produced in the FHTC system has different physical properties than hydrochar from batch reactor systems, these materials exhibit similar energy densification and pelletization behavior, when produced under comparable severity conditions. However, total hydrochar yields are considerably higher from the FHTC reactor compared to batch reactor systems. This is a consequence of the de-pressurization process in the FHTC system, whereby most water-soluble organic products are retained in the hydrochar, rather than exiting the process in a separate aqueous product stream. FHTC treatment of loblolly pine at a severity factor of 5.3 (290 °C) produced a hydrochar yield of nearly 85% (based on dry feedstock mass). Condensation of the flashed vapor products provided a relatively clean water stream, containing only 1.2% organics – primarily furfural and acetic acid

  14. Devolatilization Analysis in a Twin Screw Extruder by using the Flow Analysis Network (FAN) Method

    Science.gov (United States)

    Tomiyama, Hideki; Takamoto, Seiji; Shintani, Hiroaki; Inoue, Shigeki

    We derived the theoretical formulas for three mechanisms of devolatilization in a twin screw extruder. These are flash, surface refreshment and forced expansion. The method for flash devolatilization is based on the equation of equilibrium concentration which shows that volatiles break off from polymer when they are relieved from high pressure condition. For surface refreshment devolatilization, we applied Latinen's model to allow estimation of polymer behavior in the unfilled screw conveying condition. Forced expansion devolatilization is based on the expansion theory in which foams are generated under reduced pressure and volatiles are diffused on the exposed surface layer after mixing with the injected devolatilization agent. Based on these models, we developed the simulation software of twin-screw extrusion by the FAN method and it allows us to quantitatively estimate volatile concentration and polymer temperature with a high accuracy in the actual multi-vent extrusion process for LDPE + n-hexane.

  15. Twin Screw Extruders as Continuous Mixers for Thermal Processing: a Technical and Historical Perspective.

    Science.gov (United States)

    Martin, Charlie

    2016-02-01

    Developed approximately 100 years ago for natural rubber/plastics applications, processes via twin screw extrusion (TSE) now generate some of the most cutting-edge drug delivery systems available. After 25 or so years of usage in pharmaceutical environments, it has become evident why TSE processing offers significant advantages as compared to other manufacturing techniques. The well-characterized nature of the TSE process lends itself to ease of scale-up and process optimization while also affording the benefits of continuous manufacturing. Interestingly, the evolution of twin screw extrusion for pharmaceutical products has followed a similar path as previously trodden by plastics processing pioneers. Almost every plastic has been processed at some stage in the manufacturing train on a twin screw extruder, which is utilized to mix materials together to impart desired properties into a final part. The evolution of processing via TSEs since the early/mid 1900s is recounted for plastics and also for pharmaceuticals from the late 1980s until today. The similarities are apparent. The basic theory and development of continuous mixing via corotating and counterrotating TSEs for plastics and drug is also described. The similarities between plastics and pharmaceutical applications are striking. The superior mixing characteristics inherent with a TSE have allowed this device to dominate other continuous mixers and spurred intensive development efforts and experimentation that spawned highly engineered formulations for the commodity and high-tech plastic products we use every day. Today, twin screw extrusion is a battle hardened, well-proven, manufacturing process that has been validated in 24-h/day industrial settings. The same thing is happening today with new extrusion technologies being applied to advanced drug delivery systems to facilitate commodity, targeted, and alternative delivery systems. It seems that the "extrusion evolution" will continue for wide

  16. Extraction of sunflower oil by twin screw extruder: screw configuration and operating condition effects

    Energy Technology Data Exchange (ETDEWEB)

    Kartika, I.A. [FATETA-IPB, Bogor (Indonesia). Department of Agroindustrial Technology; Pontalier, P.Y.; Rigal, L. [Laboratoire de Chimie Agro-Industrielle, UMR 1010 INRA/INP-ENSIACET, Toulouse (France)

    2006-12-15

    The objective of this study was to investigate the screw configuration allowing oil extraction from sunflower seeds with a twin-screw extruder. Experiments were conducted using a co-rotating twin-screw extruder. Five screw profiles were examined to define the best performance (oil extraction yield, specific mechanical energy and oil quality) by studying the influence of operating conditions, barrel temperature, screw speed and feed rate. Generally, the position and spacing between two reversed screw elements affected oil extraction yield. An increase of oil extraction yield was observed as the reversed screw elements were moved with increased spacing between two elements and with smaller pitch elements. In addition, oil extraction yield increased as barrel temperature, screw speed and feed rate were decreased. Highest oil extraction yield (85%) with best cake meal quality (residual oil content lower than 13%) was obtained under operating conditions of 120 {sup o}C, 75 rpm and 19 kg/h. Furthermore, the operating parameters influenced energy input. A decrease in barrel temperature and feed rate followed by an increase in screw speed increased energy input, particularly specific mechanical energy input. Effect of the operating parameters on oil quality was less important. In all experiments tested, the oil quality was very good. The acid value was below 2 mg of KOH/g of oil and total phosphorus content was low, below 100 mg/kg. (author)

  17. Production of palm frond based wood plastic composite by using twin screw extruder

    Science.gov (United States)

    Russita, M.; Bahruddin

    2018-04-01

    Wood plastic composite (WPC) is the blending product from wood as filler and polymer thermoplastic as matric. Palm frond waste is a material with selulose about 68%, so it has potential to be developed as raw material for WPC. The purpose of this research was to learn how to produce WPC based on palm frond use twin screw extruder. It used popropilen as matric. As for aditif, it used Maleated Polypropilene (MAPP) as compatibilizer and paraffin as plasticizer. The size of palm frond is 40 – 80 mesh. WPC is made from blending polipropylene, palm frond, MAPP and paraffin with dry mixing method in room temperature. Then, PP, Palm frond and additive from dry mixing is fed into twin screw extruder at 190°C and 60 rpm. It use palm frond/polypropylene 60/40, MAPP 5% w/w and paraffin 2% w/w. From the result, it shown that WPC based on palm frond met the standards forcommercial WPC. It has tensile strength up to 19.2 MPa, bending strength 43.6 MPa and water adsorption 0,32% w/w. So, WPC based on palm frond has prospective to be developed for commercial WPC.

  18. A novel modeling approach to the mixing process in twin-screw extruders

    Science.gov (United States)

    Kennedy, Amedu Osaighe; Penlington, Roger; Busawon, Krishna; Morgan, Andy

    2014-05-01

    In this paper, a theoretical model for the mixing process in a self-wiping co-rotating twin screw extruder by combination of statistical techniques and mechanistic modelling has been proposed. The approach was to examine the mixing process in the local zones via residence time distribution and the flow dynamics, from which predictive models of the mean residence time and mean time delay were determined. Increase in feed rate at constant screw speed was found to narrow the shape of the residence time distribution curve, reduction in the mean residence time and time delay and increase in the degree of fill. Increase in screw speed at constant feed rate was found to narrow the shape of the residence time distribution curve, decrease in the degree of fill in the extruder and thus an increase in the time delay. Experimental investigation was also done to validate the modeling approach.

  19. COST ESTIMATES OF TWIN SCREW EXTRUDED PRODUCTS: TEXTURIZED WHEY PROTEIN SNACKS AND CORN-SOY BLEND USED FOR EMERGENCY FEEDING

    Science.gov (United States)

    The operating costs associated with twin screw extrusion cooking of various foods are fixed for a given size and production capacity for any class of products; the greater percentage of costs arise from the choice of ingredients and the product end use. For example, extruder texturized whey proteins...

  20. Effect of Some Extrusion Variables on Rheological Properties and Physicochemical Changes of Cornmeal Extruded by Twin Screw Extruder

    OpenAIRE

    Chang Y.K.; Martínez-Bustos f.; Lara h.

    1998-01-01

    The effect of extrusion variables, such as barrel temperature (100 to 170ºC), feed rate (100 to 500 g/min), feed moisture (20 to 40 g/100 g wet basis), screw speed rate (from 100 to 500 rpm), and slit die rheometer configuration (0.15 and 0.30 cm height) were studied using a co-rotating intermeshing twin-screw extruder coupled to a slit die rheometer on the rheological properties of yellow cornmeal. An increase in feed rate decreased WAI and WSI, but increased the viscosity values. The temper...

  1. Numerical study of internal flow in twin screw extruder and its mixing performance analysis

    International Nuclear Information System (INIS)

    Kim, Nak Soo; Kim, Hong Bum; Lee, Jae Wook

    2006-01-01

    We analyzed the non-Newtonian and non-isothermal flow in the melt conveying zone in co-rotating and counter-rotating screw extruder system with the commercial code, STAR-CD, and compared the mixing performance with respect to screw speed and rotating direction. The viscosity of fluid was described by power-law model. The dynamics of mixing was studied numerically by tracking the motion of particles in a twin screw extruder system. The extent of mixing was characterized in terms of the residence time distribution and average strain. The results showed that high screw speed decreases the residence time but increases the shear rate. Therefore higher screw speed increases the strain and has better mixing performance. Counter-rotating screw extruder system and co-rotating screw extruder has the similar shear rate with the same screw speed in spite of different rotating direction. However, the counter-rotating screw has good mixing performance, which is resulted from longer residence time than that of co-rotating screw extruder

  2. Mechanical properties of PA6/PP compatibilized nanocomposites using a twin screw extruder

    Science.gov (United States)

    De Almeida, M. F.; Correia, Aldina; e Silva, Eliana Costa; Lopes, I. Cristina

    2017-11-01

    In this article, a new approach to study the compatibilization effect of organophilic clays in PA6/PP polymer blends through experimental results of mechanical tests is presented. This study focus on the description of the interphase in compatibilization by addition of the organoclays C15A and C30B into the polymer PA6/PP blend by melt compounding using a Twin Screw Extruder. The experimental results variations are studied, by addition of the organoclays in uncompatibilized polymer blend, using non-parametric analysis of variance (Kruskal-Wallis Test). For all the experimental results, significant differences are identified between the types of polymer blends. It was observed the compatibilization effect of both organophilic clays, being the differences most evident in the presence of PP modified.

  3. Processing of nanocomposites EVA/PVC/MMT in twin-screw extruder

    International Nuclear Information System (INIS)

    Gehlen, A.; Barbutti Filho, W.R.; Francisquetti, E.L.; Andrade, M.Z.; Zattera, A.J.

    2010-01-01

    Polymeric nanocomposites have some superior properties when compared to conventional polymer composites and is one of the most promising fields in the nanotechnology research. In a EVA (ethylene vinyl acetate) /PVC (poly vinyl chloride) matrix was incorporated different types of montmorillonite clays (an inorganic (Na + ) and two organic modified (15A and 30B nanoclays). The mixtures were processed in a co-rotating twin-screw extruder at processing speeds of 200 and 400 rpm. Thermogravimetric analysis (TGA) shown that the inorganic and organic modified clays promoted a shift to higher temperatures in the degradation temperature., X-ray diffraction (XRD) and transmission electronic microscopy (TEM) shows a possible intercalation with the 15A clay, exfoliation with the 30B clay and formation of clusters in the Na + clay. For all clays studied, the increase in shear rate does not promote significant changes. (author)

  4. Continuously graded extruded polymer composites for energetic applications fabricated using twin-screw extrusion processing technology

    Science.gov (United States)

    Gallant, Frederick M.

    A novel method of fabricating functionally graded extruded composite materials is proposed for propellant applications using the technology of continuous processing with a Twin-Screw Extruder. The method is applied to the manufacturing of grains for solid rocket motors in an end-burning configuration with an axial gradient in ammonium perchlorate volume fraction and relative coarse/fine particle size distributions. The fabrication of functionally graded extruded polymer composites with either inert or energetic ingredients has yet to be investigated. The lack of knowledge concerning the processing of these novel materials has necessitated that a number of research issues be addressed. Of primary concern is characterizing and modeling the relationship between the extruder screw geometry, transient processing conditions, and the gradient architecture that evolves in the extruder. Recent interpretations of the Residence Time Distributions (RTDs) and Residence Volume Distributions (RVDs) for polymer composites in the TSE are used to develop new process models for predicting gradient architectures in the direction of extrusion. An approach is developed for characterizing the sections of the extrudate using optical, mechanical, and compositional analysis to determine the gradient architectures. The effects of processing on the burning rate properties of extruded energetic polymer composites are characterized for homogeneous formulations over a range of compositions to determine realistic gradient architectures for solid rocket motor applications. The new process models and burning rate properties that have been characterized in this research effort will be the basis for an inverse design procedure that is capable of determining gradient architectures for grains in solid rocket motors that possess tailored burning rate distributions that conform to user-defined performance specifications.

  5. Enzymatic conversion of starch in twin-screw HTST-extruder

    Energy Technology Data Exchange (ETDEWEB)

    Hakulin, S; Linko, Y Y; Linko, P; Seiler, K; Seibel, W

    1983-12-01

    Wheat starch was liquefied to DE 25-30 employing heat stable ..cap alpha..-amylase and twin-screw Werner and Pfleiderer Continua 58 HTST-extruder. Most significant reduction in batch saccharification time was obtained when starch was liquefied as a slurry containing 60% water at 120/sup 0/C mass temperature, feed rate 1 500 g min/sup -1/, screw rotation rate 250 min/sup -1/, and 0.9% (w/w, d.s.) Novo Termamyl 120 L ..cap alpha..-amylase was added immediately after initiation of gelatinization in the extruder. Saccharification was carried out at 60/sup 0/C employing 0.36 (w/w, d.s.) Novo glucoamylase 150 L to reach a DE 96 in 22 h. Best total conversion was, however, obtained when also saccharification was initiated in the extruder by adding glucoamylase just before the die element, after lowering mass temperature to 60/sup 0/C, and by allowing the saccharification to continue at 60/sup 0/C after extrusion processing to reach a DE 94 in 5 h and DE 97 in 21 h.

  6. Effect of Some Extrusion Variables on Rheological Properties and Physicochemical Changes of Cornmeal Extruded by Twin Screw Extruder

    Directory of Open Access Journals (Sweden)

    Chang Y.K.

    1998-01-01

    Full Text Available The effect of extrusion variables, such as barrel temperature (100 to 170ºC, feed rate (100 to 500 g/min, feed moisture (20 to 40 g/100 g wet basis, screw speed rate (from 100 to 500 rpm, and slit die rheometer configuration (0.15 and 0.30 cm height were studied using a co-rotating intermeshing twin-screw extruder coupled to a slit die rheometer on the rheological properties of yellow cornmeal. An increase in feed rate decreased WAI and WSI, but increased the viscosity values. The temperature interacts strongly with screw speed in affecting the WSI. The most important factor in starch degradation was the screw speed. Increasing the screw speed completely modifies the organised structure of starch (crystalline region.

  7. A comparative study of ground tire rubber devulcanization using twin screw extruder and internal mixer

    Science.gov (United States)

    Ujianto, O.; Putri, D. B.; Jayatin; AWinarto, D.

    2017-07-01

    Devulcanization of ground tire rubber (GTR) was done using twin screw extruder (TSE) and internal mixer (IM). Processing parameters were varied to analyze its effect on gel content. Fourier Transform Infrared Spectroscopy (FTIR) analysis was performed as qualitative technique to confirm structural change. The devulcanized rubbers with the least gel content percentage produced in both TSE and IM were then used as filler in natural rubber (NR)/coconut coir (CC) composite preparation. Effects of gel content percentage on NR/CC composite tensile strength and elongation at break were analyzed. The results show that the gel content decreased by 41% for sample processed in TSE and 50% in IM compared to control sample. Overall, the devulcanization is influenced by high energy generated by thermal or thermo-mechanical process. FTIR spectra show chemically structural changes of GTR as C=C, CH2, CH3 with higher intensity for IM sample than its counterpart indicated devulcanization. The replacement of GTR to DGTR on NR/CC/GTR composites provided less network structures and resulted better tensile strength and elongation at break.

  8. The Comparison of Water Absorption Analysis between Counterrotating and Corotating Twin-Screw Extruders with Different Antioxidants Content in Wood Plastic Composites

    Directory of Open Access Journals (Sweden)

    Mohd Hafizuddin Ab Ghani

    2011-01-01

    Full Text Available Water absorption is a major concern for natural fibers as reinforcement in wood plastic composites (WPCs. This paper presents a study on the comparison analysis of water absorption between two types of twin-screw extruders, namely, counterrotating and corotating with presence of variable antioxidants content. Composites of mixed fibres between rice husk and saw dust with recycled high-density polyethylene (rHDPE were prepared with two different extruder machines, namely, counterrotating and corotating twin screw, respectively. The contents of matrix (30 wt% and fibres (62 wt% were mixed with additives (8 wt% and compounded using compounder before extruded using both of the machines. Samples were immersed in distilled water according to ASTM D 570-98. From the study, results indicated a significant difference among samples extruded by counterrotating and corotating twin-screw extruders. The counterrotating twin-screw extruder gives the smallest value of water absorption compared to corotating twin-screw extruder. This indicates that the types of screw play an important role in water uptake by improving the adhesion between natural fillers and the polymer matrix.

  9. Experiment using laboratory scale extruder. Fluid behavior in twin-screw extruder

    International Nuclear Information System (INIS)

    Suzuki, Hiroshi; Miura, Akihiko

    1999-09-01

    All evidences and chemical data suggest non-chemical heating mechanism raised the filling temperature of the bituminized product. But they indicate the filling temperature was higher than before at the incident. We estimated the physical heat mechanism in the extruder. It is well known that the viscous-heating occurs in mixing process in extruders. In order to confirm the behavior of the torque and temperature, some experiment using laboratory scale extruder were performed. The result of the experiment using laboratory scale extruder showed that the phenomena of salt enrichment and salt accumulation were observed and they raised mixture temperature at the decreased feed rate. These phenomena depend on the feed rate. It is considered that they have large contribution to heat transportation and operational torque due to the friction between screw and mixture. In this report, all experiment result are explained. (author)

  10. Development and Optimization of a Wet Granulation Process at Elevated Temperature for a Poorly Compactible Drug Using Twin Screw Extruder for Continuous Manufacturing.

    Science.gov (United States)

    Meena, Anuprabha K; Desai, Divyakant; Serajuddin, Abu T M

    2017-02-01

    The objective of this study was to enhance tabletability of a poorly compactible drug, acetaminophen, by wet granulation using twin screw extruder at high temperature. It was desired that there would be minimum amounts of excipients used and the granules obtained after extrusion would be dry and fall within a size range suitable for tableting without any further processing. Mixtures of acetaminophen (95%) with binders (5% povidone or partially pregelatinized starch) were wet granulated through twin screw extruder at 70°C by adding 7% w/w water. The process had a short granulation time (processing temperature used, no drying after extrusion was needed. By optimizing formulation and processing parameters, >90% granules in the size range of 125 to 1000 μm (1.7 MPa, which was superior to that of tablets prepared by conventional high shear wet granulation. As the granules could be extruded continuously and did not require drying and milling, the method was amenable to continuous processing. Copyright © 2017 American Pharmacists Association®. Published by Elsevier Inc. All rights reserved.

  11. Twin Screw Mixer/Fine Grind Facility

    Data.gov (United States)

    Federal Laboratory Consortium — The 40-mm Twin-Screw Mixer/Extruder (TSE) pilot plant is a continuous, remotely operated, flexible facility that can significantly enhance safety and environmental...

  12. Processing of nanocomposites EVA/PVC/MMT in twin-screw extruder; Processamento de nanocompositos EVA/PVC/MMT em extrusora dupla rosca

    Energy Technology Data Exchange (ETDEWEB)

    Gehlen, A.; Barbutti Filho, W.R.; Francisquetti, E.L.; Andrade, M.Z.; Zattera, A.J., E-mail: ajzatter@ucs.b [Universidade de Caxias do Sul (UCS), RS (Brazil). Lab. de Polimeros

    2010-07-01

    Polymeric nanocomposites have some superior properties when compared to conventional polymer composites and is one of the most promising fields in the nanotechnology research. In a EVA (ethylene vinyl acetate) /PVC (poly vinyl chloride) matrix was incorporated different types of montmorillonite clays (an inorganic (Na{sup +}) and two organic modified (15A and 30B nanoclays). The mixtures were processed in a co-rotating twin-screw extruder at processing speeds of 200 and 400 rpm. Thermogravimetric analysis (TGA) shown that the inorganic and organic modified clays promoted a shift to higher temperatures in the degradation temperature., X-ray diffraction (XRD) and transmission electronic microscopy (TEM) shows a possible intercalation with the 15A clay, exfoliation with the 30B clay and formation of clusters in the Na{sup +} clay. For all clays studied, the increase in shear rate does not promote significant changes. (author)

  13. Continuous Preparation of 1:1 Haloperidol-Maleic Acid Salt by a Novel Solvent-Free Method Using a Twin Screw Melt Extruder.

    Science.gov (United States)

    Lee, Hung Lin; Vasoya, Jaydip M; Cirqueira, Marilia de Lima; Yeh, Kuan Lin; Lee, Tu; Serajuddin, Abu T M

    2017-04-03

    Salts are generally prepared by acid-base reaction in relatively large volumes of organic solvents, followed by crystallization. In this study, the potential for preparing a pharmaceutical salt between haloperidol and maleic acid by a novel solvent-free method using a twin-screw melt extruder was investigated. The pH-solubility relationship between haloperidol and maleic acid in aqueous medium was first determined, which demonstrated that 1:1 salt formation between them was feasible (pH max 4.8; salt solubility 4.7 mg/mL). Extrusion of a 1:1 mixture of haloperidol and maleic acid at the extruder barrel temperature of 60 °C resulted in the formation of a highly crystalline salt. The effects of operating temperature and screw configuration on salt formation were also investigated, and those two were identified as key processing parameters. Salts were also prepared by solution crystallization from ethyl acetate, liquid-assisted grinding, and heat-assisted grinding and compared with those obtained by melt extrusion by using DSC, PXRD, TGA, and optical microscopy. While similar salts were obtained by all methods, both melt extrusion and solution crystallization yielded highly crystalline materials with identical enthalpies of melting. During the pH-solubility study, a salt hydrate form was also identified, which, upon heating, converted to anhydrate similar to that obtained by other methods. There were previous reports of the formation of cocrystals, but not salts, by melt extrusion. 1 H NMR and single-crystal X-ray diffraction confirmed that a salt was indeed formed in the present study. The haloperidol-maleic acid salt obtained was nonhygroscopic in the moisture sorption study and converted to the hydrate form only upon mixing with water. Thus, we are reporting for the first time a relatively simple and solvent-free twin-screw melt extrusion method for the preparation of a pharmaceutical salt that provides material comparable to that obtained by solution

  14. Upscaling of a Batch De-Vulcanization Process for Ground Car Tire Rubber to a Continuous Process in a Twin Screw Extruder

    Directory of Open Access Journals (Sweden)

    Sitisaiyidah Saiwari

    2016-08-01

    Full Text Available As a means to decrease the amount of waste tires and to re-use tire rubber for new tires, devulcanization of ground passenger car tires is a promising process. Being an established process for NR and EPDM, earlier work has shown that for ground passenger car tire rubber with a relatively high amount of SBR, a devulcanization process can be formulated, as well. This was proven for a laboratory-scale batch process in an internal mixer, using diphenyl disulfide as the devulcanization aid and powder-sized material. In this paper, the devulcanization process for passenger car tire rubber is upscaled from 15 g per batch and transformed into a continuous process in a co-rotating twin screw extruder with a capacity of 2 kg/h. As SBR is rather sensitive to devulcanization process conditions, such as thermal and mechanical energy input, the screw design was based on a low shear concept. A granulate with particle sizes from 1–3.5 mm was chosen for purity, as well as economic reasons. The devulcanization process conditions were fine-tuned in terms of: devulcanization conditions (time/temperature profile, concentration of devulcanization aid, extruder parameters (screw configuration, screw speed, fill factor and ancillary equipment (pre-treatment, extrudate handling. The influence of these parameters on the devulcanization efficiency and the quality of the final product will be discussed. The ratio of random to crosslink scission as determined by a Horikx plot was taken for the evaluation of the process and material. A best practice for continuous devulcanization will be given.

  15. Twin-screw extrusion for hemicellulose recovery: influence on extract purity and purification performance.

    Science.gov (United States)

    Zeitoun, Rawan; Pontalier, Pierre Yves; Marechal, Philippe; Rigal, Luc

    2010-12-01

    A twin-screw extruder was used for the extraction of wheat bran hemicelluloses by the co-extrusion of wheat straw and bran. As compared with a stirred reactor extraction, a twin-screw extruder resulted in a lower extraction rate (only about 24% of hemicelluloses in the wheat bran), but it has the advantages of a shorter residence time for the vegetable matter and a lower chemical and water consumption. Hemicellulose powder production is usually effected via an expensive alcoholic precipitation step after concentration. Ultrafiltration was investigated as a means to reduce the alcohol consumption. Trials were made with hollow fiber polyethersulfone membranes with a molecular weight cut-off of 30 kDa. Ultrafiltration mainly concentrated the extract and removed small molecules such as monosaccharides and minerals. The combination of the anion-exchange chromatography and ultrafiltration allowed for the removal of colored compounds. 2010 Elsevier Ltd. All rights reserved.

  16. Improving the API dissolution rate during pharmaceutical hot-melt extrusion I: Effect of the API particle size, and the co-rotating, twin-screw extruder screw configuration on the API dissolution rate.

    Science.gov (United States)

    Li, Meng; Gogos, Costas G; Ioannidis, Nicolas

    2015-01-15

    The dissolution rate of the active pharmaceutical ingredients in pharmaceutical hot-melt extrusion is the most critical elementary step during the extrusion of amorphous solid solutions - total dissolution has to be achieved within the short residence time in the extruder. Dissolution and dissolution rates are affected by process, material and equipment variables. In this work, we examine the effect of one of the material variables and one of the equipment variables, namely, the API particle size and extruder screw configuration on the API dissolution rate, in a co-rotating, twin-screw extruder. By rapidly removing the extruder screws from the barrel after achieving a steady state, we collected samples along the length of the extruder screws that were characterized by polarized optical microscopy (POM) and differential scanning calorimetry (DSC) to determine the amount of undissolved API. Analyses of samples indicate that reduction of particle size of the API and appropriate selection of screw design can markedly improve the dissolution rate of the API during extrusion. In addition, angle of repose measurements and light microscopy images show that the reduction of particle size of the API can improve the flowability of the physical mixture feed and the adhesiveness between its components, respectively, through dry coating of the polymer particles by the API particles. Copyright © 2014. Published by Elsevier B.V.

  17. Experimental analysis of the material degradation of PET on a co-rotating twin-screw extruder for varying vacuum pressures

    Energy Technology Data Exchange (ETDEWEB)

    Herken, T.; Fecke, N.; Schöppner, V., E-mail: Tobias.Herken@ktp.uni-paderborn.de, E-mail: Nikolas.Fecke@ktp.uni-paderborn.de, E-mail: Volker.Schoeppner@ktp.uni-paderborn.de [KTP, University of Paderborn (Germany)

    2015-05-22

    Plastics, starting from inexpensive mass-produced articles to technical high-end applications, are being used in ever more areas of life. The main drivers are their flexible product properties and the resultant broad application possibilities. To be able to offer plastic products inexpensively and conserve the environment at the same time, more and more attention is being paid to plastics recycling. Polyethylene terephthalate – in short PET – is of particular significance here because of its frequent application in the film and packaging industry and its special material properties. The recycling of PET, however, can only be carried out a limited number of times because it’s processing necessarily results in both thermal and mechanical stresses on the material. This is the basis for the reactions at molecular level, which result in a shortening of the molecule chains (material degradation) and exert a negative effect on the product properties. The aim of this study is to identify the factors that influence the material degradation of PET in twin-screw extrusion. To do this, various screw configurations and different speed and throughput conditions are examined in a series of experiments. Furthermore, material specimens are removed along the length of the screw in order to evaluate the influence of individual screw sections. By determining the intrinsic viscosity of the specimens, it is possible to measure the mean molecular weight and thus the material damage. Based on the test results, guidelines are drawn up for the compounding of PET so as to ensure as little damage as possible to the material.

  18. Experimental analysis of the material degradation of PET on a co-rotating twin-screw extruder for varying vacuum pressures

    International Nuclear Information System (INIS)

    Herken, T.; Fecke, N.; Schöppner, V.

    2015-01-01

    Plastics, starting from inexpensive mass-produced articles to technical high-end applications, are being used in ever more areas of life. The main drivers are their flexible product properties and the resultant broad application possibilities. To be able to offer plastic products inexpensively and conserve the environment at the same time, more and more attention is being paid to plastics recycling. Polyethylene terephthalate – in short PET – is of particular significance here because of its frequent application in the film and packaging industry and its special material properties. The recycling of PET, however, can only be carried out a limited number of times because it’s processing necessarily results in both thermal and mechanical stresses on the material. This is the basis for the reactions at molecular level, which result in a shortening of the molecule chains (material degradation) and exert a negative effect on the product properties. The aim of this study is to identify the factors that influence the material degradation of PET in twin-screw extrusion. To do this, various screw configurations and different speed and throughput conditions are examined in a series of experiments. Furthermore, material specimens are removed along the length of the screw in order to evaluate the influence of individual screw sections. By determining the intrinsic viscosity of the specimens, it is possible to measure the mean molecular weight and thus the material damage. Based on the test results, guidelines are drawn up for the compounding of PET so as to ensure as little damage as possible to the material

  19. Experimental analysis of the material degradation of PET on a co-rotating twin-screw extruder for varying vacuum pressures

    Science.gov (United States)

    Herken, T.; Fecke, N.; Schöppner, V.

    2015-05-01

    Plastics, starting from inexpensive mass-produced articles to technical high-end applications, are being used in ever more areas of life. The main drivers are their flexible product properties and the resultant broad application possibilities. To be able to offer plastic products inexpensively and conserve the environment at the same time, more and more attention is being paid to plastics recycling. Polyethylene terephthalate - in short PET - is of particular significance here because of its frequent application in the film and packaging industry and its special material properties. The recycling of PET, however, can only be carried out a limited number of times because it's processing necessarily results in both thermal and mechanical stresses on the material. This is the basis for the reactions at molecular level, which result in a shortening of the molecule chains (material degradation) and exert a negative effect on the product properties. The aim of this study is to identify the factors that influence the material degradation of PET in twin-screw extrusion. To do this, various screw configurations and different speed and throughput conditions are examined in a series of experiments. Furthermore, material specimens are removed along the length of the screw in order to evaluate the influence of individual screw sections. By determining the intrinsic viscosity of the specimens, it is possible to measure the mean molecular weight and thus the material damage. Based on the test results, guidelines are drawn up for the compounding of PET so as to ensure as little damage as possible to the material.

  20. Viability loss of Escherichia coli cell populations in whey and corn meal snack treated at different temperatures with a twin screw extruder

    Science.gov (United States)

    Many studies on the development of new and/ or value added nutritional meals for the US consumer have been reported. However, information on the effect of treatment parameters on microbial safety of foods extruded below 100 deg C is limited. In this study, we investigated the effect of extrusion tre...

  1. The thermo-mechano-chemical twin-screw reactor, a new perspective for the biorefinery of sunflower whole plant: aqueous extraction of oil and other biopolymers, and production of biodegradable fiberboards from cake

    Directory of Open Access Journals (Sweden)

    Evon Philippe

    2016-09-01

    Full Text Available Biorefinery of sunflower whole plant was performed successfully using a thermo-mechano-chemical twin-screw reactor. This led to the aqueous extraction of oil and other biopolymers like proteins, pectins and non pectic sugars. It resulted in the overall fractionation of biomass, thus allowing a complete valorization of the input. This biorefinery process was not only efficient but it was also environment-friendly. In addition, it contributed to the production of different end products for various industrial applications. Firstly, the hydrophilic phase will be recycled to the process. Secondly, the densest oil-in-water emulsion is a promising candidate for the formulation of cosmetic creams. Thirdly, the upper hydrophobic phase will be usable for the waterproofing treatment of the surface of agromaterials by coating. Its demixing will also lead to the production of proteins with tensioactive properties. These will serve for the food industry. Lastly, the cake was a mixture of plasticized proteins and lignocellulosic fibers. It was thus considered as a natural composite. Its molding into cohesive fiberboards was conducted successfully using both thermopressing and compression molding processes. The self-bonded boards with high density will be suitable for use as load bearing boards in dry conditions (floor underlayers, interior partitions, furniture, etc.. Positioned in walls and ceilings, boards with medium and low density will contribute to the heat insulation of buildings. In addition, the bulk cake will be also usable as a loose fill insulation material. As proposed, this flow chart thus allows a valorization for all fractions originating from the twin-screw reactor.

  2. Influence Of Specific Mechanical Energy On Cornmeal Viscosity Measured By An On-line System During Twin-screw Extrusion

    OpenAIRE

    Chang Y.K.; Martinez-Bustos F.; Park T.S.; Kokini J.L.

    1999-01-01

    The influence of specific mechanical energy (SME) on cornmeal viscosity during the twin-screw extrusion at feed moisture contents of 25 and 30% and screw speeds in the range from 100 to 500 rpm was measured. Cornmeal was extruded in a co-rotating, intermeshing twin-screw coupled to a slit die rheometer. One approach to the on-line rheological measurement is to use a slit die with the extruder. In the present work it was show that shear viscosity decreased as a function of SME. The viscosity o...

  3. Reduction of fumonisin B₁ in corn grits by twin-screw extrusion.

    Science.gov (United States)

    Jackson, Lauren S; Jablonski, Joseph; Bullerman, Lloyd B; Bianchini, Andreia; Hanna, Milford A; Voss, Kenneth A; Hollub, April D; Ryu, Dojin

    2011-08-01

    This study was designed to investigate the fate of fumonisins in flaking corn grits during twin-screw extrusion by measuring fumonisin B₁ (FB₁) and its analogs with a mass balance approach. Food grade corn grits and 2 batches of grits contaminated with FB₁ at 10 and 50 μg/g by Fusarium verticillioides M-2552 were processed with or without glucose supplementation (10%, w/w) with a twin-screw extruder. Extrusion reduced FB₁ in contaminated grits by 64% to 72% without glucose and 89% to 94% with added glucose. In addition, extrusion alone resulted in 26% to 73% reduction in the levels of fumonisin B₂ and fumonisin B₃, while levels of both mycotoxins were reduced by >89% in extruded corn grits containing 10% glucose. Mass balance analysis showed that 38% to 46% of the FB₁ species detected in corn extruded with glucose was N-(deoxy-D-fructos-1-yl)-FB₁, while 23% to 37% of FB₁ species detected in extruded corn grits with and without added glucose was bound to the matrix. It was also found that the hydrolyzed form of FB₁ was a minor species in extruded corn grits with or without added glucose, representing fumonisin analogues measured in this study. Research is needed to identify the reaction products resulting from extrusion processing of fumonisin-contaminated corn products. Twin-screw extrusion is widely used in food industry for its versatility. This technology may reduce the level of fumonisins in corn particularly with added glucose. Journal of Food Science © 2011 Institute of Food Technologists® No claim to original US government works.

  4. The influence of specific mechanical energy on cornmeal viscosity measured by an on-line system during twin-screw extrusion

    OpenAIRE

    CHANG, Y. K.; MARTINEZ-BUSTOS, F.; PARK, T. S.; KOKINI, J .L.

    1999-01-01

    The influence of specific mechanical energy (SME) on cornmeal viscosity during the twin-screw extrusion at feed moisture contents of 25 and 30% and screw speeds in the range from 100 to 500 rpm was measured. Cornmeal was extruded in a co-rotating, intermeshing twin-screw coupled to a slit die rheometer. One approach to the on-line rheological measurement is to use a slit die with the extruder. In the present work it was show that shear viscosity decreased as a function of SME. The viscosity o...

  5. Twin screw wet granulation: Binder delivery.

    Science.gov (United States)

    Saleh, Mohammed F; Dhenge, Ranjit M; Cartwright, James J; Hounslow, Michael J; Salman, Agba D

    2015-06-20

    The effects of three ways of binder delivery into the twin screw granulator (TSG) on the residence time, torque, properties of granules (size, shape, strength) and binder distribution were studied. The binder distribution was visualised through the transparent barrel using high speed imaging as well as quantified using offline technique. Furthermore, the effect of binder delivery and the change of screw configuration (conveying elements only and conveying elements with kneading elements) on the surface velocity of granules across the screw channel were investigated using particle image velocimetry (PIV). The binder was delivered in three ways; all solid binder incorporated with powder mixture, 50% of solid binder mixed with powder mixture and 50% mixed with water, all the solid binder dissolved in water. Incorporation of all solid binder with powder mixture resulted in the relatively longer residence time and higher torque, narrower granule size distribution, more spherical granules, weaker big-sized granules, stronger small-sized granules and better binder distribution compared to that in other two ways. The surface velocity of granules showed variation from one screw to another as a result of uneven liquid distribution as well as shown a reduction while introducing the kneading elements into the screw configuration. Copyright © 2015. Published by Elsevier B.V.

  6. Influence of twin-screw hot extrusion on linolenic acid retention in flaxseed meal

    International Nuclear Information System (INIS)

    Imran, M.

    2014-01-01

    flaxseed (linum usitatissimum l.) provides multiple nutritional benefits including high quality protein, dietary fiber and is the most abundant source of alpha-linolenic acid (c18:3). This study focuses on the effect of twin-screw hot extrusion on alpha-linolenic acid retention in full-fat flaxseed meal. the ranges of processing variables selected using box-behnken design were barrel exit temperature (bet) of 120-140 degree c; screw speed (ss) of 200-400 rpm; feed rate (fr) of 1-2 kg/h and feed moisture (fm) of 20-30%. The amount of alpha-linolenic acid retention in extruded samples ranged from 89.2% to 99.3%. Optimal operating conditions were stablished; bet (121degree c), ss (388 rpm), fr (1 kg/h) and fm (22.2%) for maximum (99.9%) retention of degree-linolenic acid. This effect was mainly dependent on bet and fm (p degree 0.01), whereas ss and fr imparted a lesser effect (p=0.05). The results of this study demonstrated that the twin-screw hot extrusion can be successfully explored to produce fatty meals with significant fatty acids retention for commercially food or feed purposes. (author)

  7. Numerical Simulation and Performance Analysis of Twin Screw Air Compressors

    Directory of Open Access Journals (Sweden)

    W. S. Lee

    2001-01-01

    Full Text Available A theoretical model is proposed in this paper in order to study the performance of oil-less and oil-injected twin screw air compressors. Based on this model, a computer simulation program is developed and the effects of different design parameters including rotor profile, geometric clearance, oil-injected angle, oil temperature, oil flow rate, built-in volume ratio and other operation conditions on the performance of twin screw air compressors are investigated. The simulation program gives us output variables such as specific power, compression ratio, compression efficiency, volumetric efficiency, and discharge temperature. Some of the above results are then compared with experimentally measured data and good agreement is found between the simulation results and the measured data.

  8. Numerical simulation of a twin screw expander for performance prediction

    Science.gov (United States)

    Papes, Iva; Degroote, Joris; Vierendeels, Jan

    2015-08-01

    With the increasing use of twin screw expanders in waste heat recovery applications, the performance prediction of these machines plays an important role. This paper presents a mathematical model for calculating the performance of a twin screw expander. From the mass and energy conservation laws, differential equations are derived which are then solved together with the appropriate Equation of State in the instantaneous control volumes. Different flow processes that occur inside the screw expander such as filling (accompanied by a substantial pressure loss) and leakage flows through the clearances are accounted for in the model. The mathematical model employs all geometrical parameters such as chamber volume, suction and leakage areas. With R245fa as working fluid, the Aungier Redlich-Kwong Equation of State has been used in order to include real gas effects. To calculate the mass flow rates through the leakage paths formed inside the screw expander, flow coefficients are considered as constant and they are derived from 3D Computational Fluid Dynamic calculations at given working conditions and applied to all other working conditions. The outcome of the mathematical model is the P-V indicator diagram which is compared to CFD results of the same twin screw expander. Since CFD calculations require significant computational time, developed mathematical model can be used for the faster performance prediction.

  9. Impact of non-binder ingredients and molecular weight of polymer binders on heat assisted twin screw dry granulation.

    Science.gov (United States)

    Liu, Y; Thompson, M R; O'Donnell, K P

    2018-01-30

    Two grades of commercial AFFINISOL™ HPMC HME were used as polymer binders to explore the influence of polymer viscosity and concentration on a novel heat assisted dry granulation process with a twin screw extruder. Contributions of other non-binder ingredients in the formulations were also studied for lactose, microcrystalline cellulose and an active pharmaceutical ingredient of caffeine. As sensitive indicators of processing conditions that expose the drug to high internally generated heat, dehydration of α-lactose monohydrate and polymorphic transformation of caffeine were monitored by differential scanning calorimetry (DSC) and powder X-ray diffraction (XRD). Additionally, any decomposition of caffeine was determined by high-performance liquid chromatography (HPLC). Granular samples were characterized by particle size, circularity, fracture strength and their temperature on the exit of extruder. Higher screw speed and lower feed rate were found to help particles agglomerate by allowing feed particles a greater opportunity to increase in temperature. Lower binder molecular weight and higher binder concentration enable granules to build stronger strength and thereby lead to higher particle size. This new twin screw dry granulation was demonstrated as offering advantages over conventional hot melt granulation by minimizing thermal degradation of the tested ingredients. Copyright © 2017 Elsevier B.V. All rights reserved.

  10. Development of Nutritious Snack from rice industry waste using twin screw extrusion

    Directory of Open Access Journals (Sweden)

    Sharma Renu

    2016-01-01

    Full Text Available Deoiled rice bran, a byproduct of rice milling industry was transformed into highly nutritious snack by the application of twin screw extrusion process. Response Surface Methodology (RSM with four- factor- five level central composite rotatable design (CCRD was employed to investigate the effects of extrusion conditions including moisture content of different raw flours, feed composition, barrel temperature and screw speed of extruder on properties of extrudates was studied. Second order quadratic regression model fitted adequately in the variation. The significance was established at P ≤ 0.05. The regression models can be used to interpret the effect of feed composition, moisture content, screw speed and barrel temperature on the properties of the final product. It was shown that higher rice bran in feed composition showed in minimum water absorption index and maximum water solubility index. Numerical optimization technique resulted in 123.83°C of barrel temperature, 294.68 rpm of screw speed, 13.94 % of feed moisture and 17.73 % of deoiled rice bran. The responses predicted for these optimum process conditions resulted water absorption index, 5.91468 g/g and water solubility index of 18.5553 % for the development of value added product with health benefits.

  11. Chemical modification and blending of polymers in an extruder reactor

    International Nuclear Information System (INIS)

    Prut, Eduard V; Zelenetskii, Alexandr N

    2001-01-01

    Chemical modification and blending of polymers in an extruder reactor are discussed. Relationships between the parameters affecting the reaction kinetics, viz., mixing time, duration of a chemical reaction and the residence time of the system in the extruder reactor, and the structure of the materials produced are analysed. The mechanisms of (i) grafting of low-molecular-mass compounds onto polymers; (ii) reactions between terminal groups of different polymers and (iii) transesterification and interchange reactions are considered. The factors affecting the mechanism of dynamic vulcanisation and the properties of thermoplastic elastomers are identified. Solid-phase reactions of polysaccharides in an extruder are discussed. The priority aspects of studies on the chemical modification and blending of polymers are noted. The bibliography includes 90 references.

  12. The influence of specific mechanical energy on cornmeal viscosity measured by an on-line system during twin-screw extrusion

    Directory of Open Access Journals (Sweden)

    Y. K. CHANG

    1999-09-01

    Full Text Available The influence of specific mechanical energy (SME on cornmeal viscosity during the twin-screw extrusion at feed moisture contents of 25 and 30% and screw speeds in the range from 100 to 500 rpm was measured. Cornmeal was extruded in a co-rotating, intermeshing twin-screw coupled to a slit die rheometer. One approach to the on-line rheological measurement is to use a slit die with the extruder. In the present work it was show that shear viscosity decreased as a function of SME. The viscosity of cornmeal at the exit die was influenced by screw speed, rate of total mass flow, mass temperature inside the extruder and SME. An increase in screw speed resulted in an increase in SME and a decrease in viscosity. A reduction in slit die height and an increase in screw speed and mass temperature led to a remarkable macromolecular degradation of the starch, as evidenced by the decrease in viscosity.

  13. Reduction of Ochratoxin A in Oat Flakes by Twin-Screw Extrusion Processing.

    Science.gov (United States)

    Lee, Hyun Jung; Dahal, Samjhana; Perez, Enrique Garcia; Kowalski, Ryan Joseph; Ganjyal, Girish M; Ryu, Dojin

    2017-10-01

    Ochratoxin A (OTA) is one of the most important mycotoxins owing to its widespread occurrence and toxicity, including nephrotoxicity and potential carcinogenicity to humans. OTA has been detected in a wide range of agricultural commodities, including cereal grains and their processed products. In particular, oat-based products show a higher incidence and level of contamination. Extrusion cooking is widely used in the manufacturing of breakfast cereals and snacks and may reduce mycotoxins to varying degrees. Hence, the effects of extrusion cooking on the stability of OTA in spiked (100 μg/kg) oat flake was investigated by using a laboratory-scale twin-screw extruder with a central composite design. Factors examined were moisture content (20, 25, and 30% dry weight basis), temperature (140, 160, and 180°C), screw speed (150, 200, and 250 rpm), and die size (1.5, 2, and 3 mm). Both nonextruded and extruded samples were analyzed for reductions of OTA by high-performance liquid chromatography, coupled with fluorescence detection. The percentage of reductions in OTA in the contaminated oat flakes upon extrusion processing were in the range of 0 to 28%. OTA was partially stable during extrusion, with only screw speed and die size having significant effect on reduction (P < 0.005). The highest reduction of 28% was achieved at 180°C, 20% moisture, 250 rpm screw speed, and a 3-mm die with 193 kJ/kg specific mechanical energy. According to the central composite design analyses, up to 28% of OTA can be reduced by a combination of 162°C, 30% moisture, and 221 rpm, with a 3-mm die.

  14. Physicochemical Properties of Flaxseed Fortified Extruded Bean Snack

    OpenAIRE

    Vadukapuram, Naveen; Hall, CliffordIII; Tulbek, Mehmet; Niehaus, Mary

    2014-01-01

    Milled flaxseed was incorporated (0?20%) into a combination of bean-corn flours and extruded in a twin screw extruder using corn curl method. Physicochemical parameters such as water activity, color, expansion ratio, bulk density, lipid content, and peroxide values of extruded snack were analyzed. Scanning electron micrographs were taken. Peroxide values and propanal contents were measured over four months of storage. Rancidity scores of extruded snack were measured using a trained panel. As ...

  15. Research on the performance of water-injection twin screw compressor

    International Nuclear Information System (INIS)

    Li Jianfeng; Wu Huagen; Wang Bingming; Xing Ziwen; Shu Pengcheng

    2009-01-01

    Due to the development of the automotive fuel cell systems, the study on water-injection twin screw compressor has been aroused again. Twin screw compressors with water injection can be used to supply the clean compressed air for the Proton Exchange Membrane (PEM) fuel cell systems. In this research, a thermodynamic model of the working process of water-injection twin screw compressor was established based on the equations of conservation of mass and energy. The effects of internal leakage and air-water heat transfer were taken into account simultaneously in the present mathematical model. The experiments of the performance of a prototype compressor operating under various conditions were conducted to verify the model. The results show that the predictions of the model are in reasonable agreement with the experimental data.

  16. Linking granulation performance with residence time and granulation liquid distributions in twin-screw granulation: An experimental investigation

    DEFF Research Database (Denmark)

    Kumar, Ashish; Alakarjula, Maija; Vanhoorne, Valérie

    2016-01-01

    Twin-screw granulation is a promising wet granulation technique for the continuous manufacturing of pharmaceutical solid dosage forms. A twin screw granulator displays a short residence time. Thus, the solid-liquid mixing must be achieved quickly by appropriate arrangement of transport and kneading...

  17. Impact of fill-level in twin-screw granulation on critical quality attributes of granules and tablets.

    Science.gov (United States)

    Meier, Robin; Moll, Klaus-Peter; Krumme, Markus; Kleinebudde, Peter

    2017-06-01

    In a previous study a change of the fill-level in the barrel exerted a huge influence on the twin-screw granulation (TSG) process of a high drug loaded, simplified formulation. The present work investigated this influence systematically. The specific feed load (SFL) indicating the mass per revolution as surrogate parameter for the fill-level was applied and the correlation to the real volumetric fill level of an extruder could be demonstrated by a newly developed method. A design of experiments was conducted to examine the combined influence of SFL and screw speed on the process and on critical quality attributes of granules and tablets. The same formulation was granulated at constant liquid level with the same screw configuration and led to distinctively different results by only changing the fill-level and the screw speed. The power consumption of the extruder increased at higher SFLs with hardly any influence of screw speed. At low SFL the median residence time was mainly fill-level dependent and at higher SFL mainly screw speed dependent. Optimal values for the product characteristics were found at medium values for the SFL. Granule size distributions shifted from mono-modal and narrow shape to broader and even bimodal distributions of larger median granule sizes, when exceeding or falling below a certain fill-level. Deviating from the optimum fill-level, tensile strength of tablets decreased by about 25% and disintegration times of tablets increased for more than one third. At low fill-levels, material accumulation in front of the kneading zone was detected by pressure measurements and was assumed to be responsible for the unfavored product performance. At high fill-levels, granule consolidation due to higher propensity of contact with the result of higher material temperature was accounted for inferior product performance. The fill-level was found to be an important factor in assessment and development of twin-screw granulation processes as it impacted

  18. Development of Maltodextrin-Based Immediate-Release Tablets Using an Integrated Twin-Screw Hot-Melt Extrusion and Injection-Molding Continuous Manufacturing Process.

    Science.gov (United States)

    Puri, Vibha; Brancazio, Dave; Desai, Parind M; Jensen, Keith D; Chun, Jung-Hoon; Myerson, Allan S; Trout, Bernhardt L

    2017-11-01

    The combination of hot-melt extrusion and injection molding (HME-IM) is a promising process technology for continuous manufacturing of tablets. However, there has been limited research on its application to formulate crystalline drug-containing immediate-release tablets. Furthermore, studies that have applied the HME-IM process to molded tablets have used a noncontinuous 2-step approach. The present study develops maltodextrin (MDX)-based extrusion-molded immediate-release tablets for a crystalline drug (griseofulvin) using an integrated twin-screw HME-IM continuous process. At 10% w/w drug loading, MDX was selected as the tablet matrix former based on a preliminary screen. Furthermore, liquid and solid polyols were evaluated for melt processing of MDX and for impact on tablet performance. Smooth-surfaced tablets, comprising crystalline griseofulvin solid suspension in the amorphous MDX-xylitol matrix, were produced by a continuous process on a twin-screw extruder coupled to a horizontally opening IM machine. Real-time HME process profiles were used to develop automated HME-IM cycles. Formulation adjustments overcame process challenges and improved tablet strength. The developed MDX tablets exhibited adequate strength and a fast-dissolving matrix (85% drug release in 20 min), and maintained performance on accelerated stability conditions. Copyright © 2017 American Pharmacists Association®. Published by Elsevier Inc. All rights reserved.

  19. THE GRAFTING OF MALEIC-ANHYDRIDE ON HIGH-DENSITY POLYETHYLENE IN AN EXTRUDER

    NARCIS (Netherlands)

    GANZEVELD, KJ; JANSSEN, LPBM

    The grafting of maleic anhydride (MAH) on high density polyethylene in a counter-rotating twin screw extruder has been studied. As the reaction kinetics appear to be affected by mass transfer, good micro mixing in the extruder is important. Due to the competing mechanisms of increasing mixing and

  20. Distribution of binder in granules produced by means of twin screw granulation

    DEFF Research Database (Denmark)

    Fonteyne, Margot; Fussell, Andrew Luke; Vercruysse, Jurgen

    2014-01-01

    According to the quality by design principle processes may not remain black-boxes and full process understanding is required. The granule size distribution of granules produced via twin screw granulation is often found to be bimodal. The aim of this study was to gain a better understanding...

  1. Twin Screw Extruder Production of MTTP Decoy Flares SERDP WP-1240

    National Research Council Canada - National Science Library

    Campbell, Carol

    2005-01-01

    The objective of this effort is to develop an environmentally acceptable decoy flare formulation and process to produce aircraft decoy flares without the use of HAP or Volatile Organic Compounds (VOC...

  2. Mathematical modeling of the working cycle of oil injected rotary twin screw compressor

    Energy Technology Data Exchange (ETDEWEB)

    Seshaiah, N. [Cryogenics and Gas dynamics Laboratory, Department of Mechanical Engineering, National Institute of Technology, Sector-2, NIT Campus, Rourkela 769008, Orissa (India)]. E-mail: seshuet@yahoo.com; Ghosh, Subrata Kr. [Cryogenics and Gas dynamics Laboratory, Department of Mechanical Engineering, National Institute of Technology, Sector-2, NIT Campus, Rourkela 769008, Orissa (India); Sahoo, R.K. [Cryogenics and Gas dynamics Laboratory, Department of Mechanical Engineering, National Institute of Technology, Sector-2, NIT Campus, Rourkela 769008, Orissa (India); Sarangi, Sunil Kr. [Cryogenics and Gas dynamics Laboratory, Department of Mechanical Engineering, National Institute of Technology, Sector-2, NIT Campus, Rourkela 769008, Orissa (India)

    2007-01-15

    Oil injected twin-screw air and gas compressors are widely used for medium pressure applications in many industries. Low cost air compressors can be adopted for compression of helium and special gases, leading to significant cost saving. Mathematical analysis of oil injected twin-screw compressor is carried out on the basis of the laws of perfect gas and standard thermodynamic relations. Heat transfer coefficient required for computer simulation is experimentally obtained and used in performance prediction, when the working medium being air or helium. A mathematical model has been developed for calculating the compressor performance and for validating the results with experimental data. The flow coefficients required for numerical simulation to calculate leakage flow rates are obtained from efficiency verses clearance curves. Effect of some of the compressor operating and design parameters on power and volumetric efficiencies have been analyzed and presented.

  3. Mathematical modeling of the working cycle of oil injected rotary twin screw compressor

    International Nuclear Information System (INIS)

    Seshaiah, N.; Ghosh, Subrata Kr.; Sahoo, R.K.; Sarangi, Sunil Kr.

    2007-01-01

    Oil injected twin-screw air and gas compressors are widely used for medium pressure applications in many industries. Low cost air compressors can be adopted for compression of helium and special gases, leading to significant cost saving. Mathematical analysis of oil injected twin-screw compressor is carried out on the basis of the laws of perfect gas and standard thermodynamic relations. Heat transfer coefficient required for computer simulation is experimentally obtained and used in performance prediction, when the working medium being air or helium. A mathematical model has been developed for calculating the compressor performance and for validating the results with experimental data. The flow coefficients required for numerical simulation to calculate leakage flow rates are obtained from efficiency verses clearance curves. Effect of some of the compressor operating and design parameters on power and volumetric efficiencies have been analyzed and presented

  4. Evaluation of an in-line particle imaging tool for monitoring twin-screw granulation performance

    DEFF Research Database (Denmark)

    Kumar, Ashish; Dhondt, Jens; De Leersnyder, Fien

    2015-01-01

    system. Off-line sieving was used as reference particle size analysis method. A twin-screw granulator which is part of the Consigma system was used to granulate a placebo formulation composed of lactose and polyvinylpyrrolidone (PVP; 97.5:2.5% w/w). PVP was dissolvedin water, which was used......). The volumetric size distribution obtained from the in-line measurements of the granules leaving the twin-screw granulator using the Eyecon™ camera was compared with the off-line measurements obtainedby sieving of the granule samples collected before and after the drying unit operation. For the intermediate size...... range (diameter 250–1000 μm), the Eyecon™ measurements showed to be promising as they were in agreement with off-line measurement results obtained before the drying unit. However, the image analysis algorithm and data post-processing of the Eyecon™ images for the fines and oversized ranges require...

  5. Conceptual framework for model-based analysis of residence time distribution in twin-screw granulation

    DEFF Research Database (Denmark)

    Kumar, Ashish; Vercruysse, Jurgen; Vanhoorne, Valerie

    2015-01-01

    Twin-screw granulation is a promising continuous alternative for traditional batchwise wet granulation processes. The twin-screw granulator (TSG) screws consist of transport and kneading element modules. Therefore, the granulation to a large extent is governed by the residence time distribution...... within each module where different granulation rate processes dominate over others. Currently, experimental data is used to determine the residence time distributions. In this study, a conceptual model based on classical chemical engineering methods is proposed to better understand and simulate...... the residence time distribution in a TSG. The experimental data were compared with the proposed most suitable conceptual model to estimate the parameters of the model and to analyse and predict the effects of changes in number of kneading discs and their stagger angle, screw speed and powder feed rate...

  6. Performance Characteristics of a 4 × 6 Oil-Free Twin-Screw Compressor

    OpenAIRE

    Sun-Seok Byeon; Jae-Young Lee; Youn-Jea Kim

    2017-01-01

    The screw compressor in the early stage of development is generally known as the oil-injection type. However, escalating environmental problems and advances in electronic components have spurred continuous R & D to minimize the oil content in compressed air. The oil-free twin-screw compressor is continuously compressed by inner volumetric change between rotors and casing. For this reason, in order to predict the overall performance of the screw compressor at the early stage of the design ...

  7. Twin-screw extrusion of multi walled carbon nanotubes reinforced polycarbonate composites: Investigation of electrical and mechanical properties

    International Nuclear Information System (INIS)

    Mack, C; Sathyanarayana, S; Weiss, P; Mikonsaari, I; Hübner, C; Henning, F; Elsner, P

    2012-01-01

    1, 3 and 5 wt.% multi walled carbon nanotubes (MWCNT) reinforced polycarbonate (PC) composites were processed in a twin-screw extruder (L/D=52) with two different screw speeds, throughputs and screw configurations. Extruded strands were characterized for dispersion and measurement of electrical resistivities while the pelletized extrudates were injection molded to produce samples for mechanical and further electrical property measurements. The absolute resistance of the melt was recorded with an online melt resistance setup developed by our group. The volume resistivity of pure PC (10 17 Ω.m) was lowered to 10 4 − 10 5 Ω.m on an injection molded PC-1 wt. % MWCNT composite. 3 wt.% MWCNT incorporated composites showed volume resistivity less than 1 Ω.m independent of process conditions. At lower filler contents the volume resistivity of injection molded samples were higher than those observed on the extruded strands and this effect diminished with increasing MWCNT loadings; owing to the loss of CNT network contacts due to shear induced filler orientation and core-skin effects. The quality of dispersion was exceptional for all filler concentrations at any process condition owing to the affinity of MWCNT towards PC due to the lower interfacial energy difference between the reactants and high polarity of PC. The modulus and strength of the composites increased with filler addition, however at 5 wt.% filler loading the strength of the composites processed with lower SMEs was less than that observed on the 1 wt.% MWCNT reinforced PC composite. The elongation of the composites at maximum tensile strength were comparable to that of neat PC except for composites with 5 wt.% MWCNT loading processed with lower SMEs. Composites with identical filler loadings which were processed with higher SMEs showed higher notched impact strength values principally because of the ability of very well dispersed filler fractions to inhibit crack propagation. The significance of the

  8. Flow Field Simulation and Noise Control of a Twin-Screw Engine-Driven Supercharger

    Directory of Open Access Journals (Sweden)

    Tao Wang

    2016-01-01

    Full Text Available With the advantages of good low-speed torque capability and excellent instant response performance, twin-screw superchargers have great potential in the automobile market, but the noise of these superchargers is the main factor that discourages their use. Therefore, it is important to study their noise mechanism and methods of reducing it. This study included a transient numerical simulation of a twin-screw supercharger flow field with computational fluid dynamics software and an analysis of the pressure field of the running rotor. The results showed that overcompression was significant in the compression end stage of the supercharger, resulting in a surge in airflow to a supersonic speed and the production of shock waves that resulted in loud noise. On the basis of these findings, optimization of the supercharger is proposed, including expansion of the supercharger exhaust orifice and creation of a slot along the direction of the rotor spiral normal line at the exhaust port, so as to reduce the compression end pressure, improve the exhaust flow channel, and weaken the source of the noise. Experimental results showed that the noise level value of the improved twin-screw supercharger was significantly lower at the same speed than the original model, with an average decrease of about 5 dB (A.

  9. Modelica-based modeling and simulation of a twin screw compressor for heat pump applications

    International Nuclear Information System (INIS)

    Chamoun, Marwan; Rulliere, Romuald; Haberschill, Philippe; Peureux, Jean-Louis

    2013-01-01

    A new twin screw compressor has been developed by SRM (Svenska Rotor Maskiner) for use in a new high temperature heat pump using water as refrigerant. This article presents a mathematical model of the thermodynamic process of compression in twin screw compressors. Using a special discretization method, a transient twin screw compressor model has been developed using Modelica in order to study the dry compression cycle of this machine at high temperature levels. The pressure and enthalpy evolution in the control volumes of the model are calculated as a function of the rotational angle of the male rotor using energy and continuity equations. In addition, associated processes encountered in real machines such as variable fluid leakages, water injection and heat losses are modeled and implemented in the main compressor model. A comparison is performed using the model developed, demonstrating the behavior of the compressor and the evolution of its different parameters in different configurations with and without water injection. This comparison shows the need for water injection to avoid compressor failure and improve its efficiency. -- Highlights: • Difficulties related to the compressor limit the development of a high temperature heat pump using water as refrigerant. • A new water vapor double screw compressor has been developed to overcome compression problems. • A dynamic model of this compressor has been developed and simulated using Modelica. • The behavior of the compressor has been identified all along the compression cycle and efficiencies have been calculated

  10. Experimental study on p-V indicator diagrams of twin-screw refrigeration compressor with economizer

    International Nuclear Information System (INIS)

    Wu Huagen; Peng Xueyuan; Xing Ziwen; Shu Pengcheng

    2004-01-01

    This paper presents the experimental investigation on the effects of the superfeed pressure together with economizer type on the performance of the twin-screw refrigeration compressor by means of the indicator diagram. With a pressure sensor embedded into the groove at the root of the female rotor on the discharge side, the pressure within the working chamber of a semi-hermetic twin-screw compressor with an economizer is recorded and then transformed into the indicator diagram. The results thus obtained are utilized to investigate the thermodynamic process of the compressor. It is shown that the compressor with an economizer has higher pressure during almost the whole compression process than without an economizer, resulting in the increase in the indicated power. Under different superfeed pressures, the pressure within the compression experiences different changes. This results in an optimal superfeed pressure for maximized compressor efficiency, which can be identified from the calculated compressor efficiency based on the indicator diagrams. It is also found that the pressure has a rapid increase at the beginning of superfeed process, and then a slow rise even a slight drop at the end of superfeed process, which is caused by the dynamic effect during superfeed process. Furthermore, if the superfeed pressure keeps the same, the pressure during compression in the compressor with the heat exchanger economizer is slightly higher than with the flash tank economizer, due to the higher temperature of superfeed refrigerant gas in the former case

  11. Performance Characteristics of a 4 × 6 Oil-Free Twin-Screw Compressor

    Directory of Open Access Journals (Sweden)

    Sun-Seok Byeon

    2017-07-01

    Full Text Available The screw compressor in the early stage of development is generally known as the oil-injection type. However, escalating environmental problems and advances in electronic components have spurred continuous R & D to minimize the oil content in compressed air. The oil-free twin-screw compressor is continuously compressed by inner volumetric change between rotors and casing. For this reason, in order to predict the overall performance of the screw compressor at the early stage of the design process, industry still relies on the empirical method. However, it is difficult using the existing empirical method to gain more information of the inner fluid flow of the twin-screw compressor. Flow simulation techniques using CFD are required. This study presents applications of a recently proposed overset grid method to the solution of the flow around a moving boundary. In order to analyze the performance of a 4 × 6 oil-free screw compressor, the 3-D, unsteady and compressible flow fields were numerically calculated with a shear stress transport (SST turbulence model, and implemented by the commercial software, Star-CCM+. The pressure distributions were calculated and graphically depicted. Results also showed that the volumetric and adiabatic efficiencies of the screw compressor measured by the experiments were 78% and 71%, respectively.

  12. A Journey along the Extruder with Polystyrene : C60 Nanocomposites: Convergence of Feeding Formulations into a Similar Nanomorphology

    NARCIS (Netherlands)

    Gaspar, Hugo; Teixeira, Paulo; Santos, Raquel; Fernandes, Liliana; Hilliou, Loic; Weir, Michael P.; Parnell, Andrew J.; Abrams, Kerry J.; Hill, Christopher J.; Bouwman, W.G.; Parnell, S.R.; King, Stephen M.; Clarke, Nigel; Covas, Jose A.; Bernardo, Gabriel

    2017-01-01

    We investigated the effect of the feeding formulation (premixed powders of pure components versus solvent-blended mixture) of polystyrene–C60 composites on the dispersion and reagglomeration phenomena developing along the barrel of a twin-screw extruder. The dispersion of C60 in the PS matrix is

  13. Performance study of a twin-screw expander used in a geothermal organic Rankine cycle power generator

    International Nuclear Information System (INIS)

    Tang, Hao; Wu, Huagen; Wang, Xiaolin; Xing, Ziwen

    2015-01-01

    The ORC (organic Rankine cycle) system is an effective technology to generate electricity from low temperature heat sources. The twin-screw expander is a key component that is commonly used in the small-to-medium capacity ORC system to convert thermal energy into work. In this paper, the performance of a twin-screw expander is theoretically and experimentally studied. A mathematical model is developed and subsequently validated using experimental data. The effect of several important factors including expander speed, suction pressure and inlet superheat on the expander performance is investigated. Results indicate that the expander speed and suction pressure have large influences on the expander performance, while the inlet superheat has relatively small effect. The isentropic efficiency of the expander decreases from 0.88 to 0.6 and the expander volumetric efficiency decreases from 0.88 to 0.7 as the expander rotational speed increases from 1250 to 6000 rpm. The results further show that the expander volumetric efficiency decreases from 0.91 to 0.85 as the expander suction pressure increases from 0.33 to 0.47 MPa. Furthermore, the energy conversion efficiency of the studied ORC system using the twin-screw expander is as high as 7.5% under the site conditions. - Highlights: • Performance of a twin-screw expander used in an ORC (organic Rankine cycle) system was studied. • A thermodynamic model was developed for this purpose and experimentally validated. • Effect of several key factors on the expander performance was investigated. • Suction pressure has a large influence on the expander performance. • Twin-screw expanders can be operated with a wide range of heat source temperatures.

  14. Thermodynamic Simulation on the Performance of Twin Screw Expander Applied in Geothermal Power Generation

    Directory of Open Access Journals (Sweden)

    Yuanqu Qi

    2016-08-01

    Full Text Available A three-dimensional (3D geometry model of twin screw expander has been developed in this paper to measure and analyze geometric parameters such as groove volume, suction port area, and leakage area, which can be described as functions of rotation angle of male rotor. Taking the suction loss, leakage loss, and real gas effect into consideration, a thermodynamic model is developed using continuity and energy conservation equation. The developed model is verified by comparing predicted results of power output and internal efficiency with experimental data. Based on the model, the relationship between mass flow rate through inlet port and leakage path with rotation angle of male rotor as well as effects of the inlet parameter and operating parameter on the performance of the expander are analyzed.

  15. Application of a continuous twin screw-driven process for dilute acid pretreatment of rape straw.

    Science.gov (United States)

    Choi, Chang Ho; Oh, Kyeong Keun

    2012-04-01

    Rape straw, a processing residue generated from the bio-oil industry, was used as a model biomass for application of continuous twin screw-driven dilute acid pretreatment. The screw rotation speed and feeding rate were adjusted to 19.7rpm and 0.5g/min, respectively to maintain a residence time of 7.2min in the reaction zone, respectively. The sulfuric acid concentration was 3.5wt% and the reaction temperature was 165°C. The enzymatic digestibility of the glucan in the pretreated solids was 70.9%. The continuous process routinely gave around 28.8% higher yield for glucan digestibility than did the batch processing method. Copyright © 2012 Elsevier Ltd. All rights reserved.

  16. Mixing and transport during pharmaceutical twin-screw wet granulation: experimental analysis via chemical imaging.

    Science.gov (United States)

    Kumar, Ashish; Vercruysse, Jurgen; Toiviainen, Maunu; Panouillot, Pierre-Emmanuel; Juuti, Mikko; Vanhoorne, Valérie; Vervaet, Chris; Remon, Jean Paul; Gernaey, Krist V; De Beer, Thomas; Nopens, Ingmar

    2014-07-01

    Twin-screw granulation is a promising continuous alternative for traditional batch high shear wet granulation (HSWG). The extent of HSWG in a twin screw granulator (TSG) is greatly governed by the residence time of the granulation materials in the TSG and degree of mixing. In order to determine the residence time distribution (RTD) and mixing in TSG, mostly visual observation and particle tracking methods are used, which are either inaccurate and difficult for short RTD, or provide an RTD only for a finite number of preferential tracer paths. In this study, near infrared chemical imaging, which is more accurate and provides a complete RTD, was used. The impact of changes in material throughput (10-17 kg/h), screw speed (500-900 rpm), number of kneading discs (2-12) and stagger angle (30-90°) on the RTD and axial mixing of the material was characterised. The experimental RTD curves were used to calculate the mean residence time, mean centred variance and the Péclet number to determine the axial mixing and predominance of convective over dispersive transport. The results showed that screw speed is the most influential parameter in terms of RTD and axial mixing in the TSG and established a significant interaction between screw design parameters (number and stagger angle of kneading discs) and the process parameters (material throughput and number of kneading discs). The results of the study will allow the development and validation of a transport model capable of predicting the RTD and macro-mixing in the TSG. These can later be coupled with a population balance model in order to predict granulation yields in a TSG more accurately. Copyright © 2014 Elsevier B.V. All rights reserved.

  17. Model-based analysis of a twin-screw wet granulation system for continuous solid dosage manufacturing

    DEFF Research Database (Denmark)

    Kumar, Ashish; Vercruysse, Jurgen; Mortier, Severine T. F. C.

    2016-01-01

    Implementation of twin-screw granulation in a continuous from-powder-to-tablet manufacturing line requires process knowledge development. This is often pursued by application of mechanistic models incorporating the underlying mechanisms. In this study, granulation mechanisms considered to be domi......Implementation of twin-screw granulation in a continuous from-powder-to-tablet manufacturing line requires process knowledge development. This is often pursued by application of mechanistic models incorporating the underlying mechanisms. In this study, granulation mechanisms considered...... to be dominant in the kneading element regions of the granulator i.e., aggregation and breakage, were included in a one-dimensional population balance model. The model was calibrated using the experimentally determined inflow granule size distribution, and the mean residence time was used as additional input...

  18. Development of an in-line Raman spectroscopic method for continuous API quantification during twin-screw wet granulation.

    Science.gov (United States)

    Harting, Julia; Kleinebudde, Peter

    2018-04-01

    Raman spectroscopy was evaluated as a process analytical technology (PAT) tool for continuous API quantification during twin-screw wet granulation. Therefore, a Raman probe was implemented in front of the granulator barrel. This setup enabled the collection of Raman spectra upon a constant granule flow. To develop an in-line PLS calibration model, eight binary mixtures of the API and lactose monohydrate with API contents between 5 and 50% were pre-blended and granulated in a twin-screw granulator with a screw speed of 150 rpm and a powder feed rate of 40 g/min. Water was used as a granulation liquid with different liquid to solid ratios depending on the API content. Ibuprofen and diclofenac sodium were chosen as model drugs and separated PLS models were built for each API. The predictive performance of the developed PLS models was determined by granulating and monitoring new test samples containing different API concentrations. This evaluation showed that the models were able to predict the API concentration with an RMSEP of 0.59% for ibuprofen and 1.5% for diclofenac sodium. In a second part, the developed in-line Raman spectroscopic method was used to determine the API concentration during a split feeding process. Therefore, the API and lactose monohydrate were added by two independently adjustable feeders into the twin-screw granulator barrel. The in-line spectroscopy analysis which was verified by UV-analysis indicated that the mixing ability of the twin-screw granulator was good for the used settings and all adjusted API concentrations. Copyright © 2018 Elsevier B.V. All rights reserved.

  19. Visualization and understanding of the granulation liquid mixing and distribution during continuous twin screw granulation using NIR chemical imaging.

    Science.gov (United States)

    Vercruysse, Jurgen; Toiviainen, Maunu; Fonteyne, Margot; Helkimo, Niko; Ketolainen, Jarkko; Juuti, Mikko; Delaet, Urbain; Van Assche, Ivo; Remon, Jean Paul; Vervaet, Chris; De Beer, Thomas

    2014-04-01

    Over the last decade, there has been increased interest in the application of twin screw granulation as a continuous wet granulation technique for pharmaceutical drug formulations. However, the mixing of granulation liquid and powder material during the short residence time inside the screw chamber and the atypical particle size distribution (PSD) of granules produced by twin screw granulation is not yet fully understood. Therefore, this study aims at visualizing the granulation liquid mixing and distribution during continuous twin screw granulation using NIR chemical imaging. In first instance, the residence time of material inside the barrel was investigated as function of screw speed and moisture content followed by the visualization of the granulation liquid distribution as function of different formulation and process parameters (liquid feed rate, liquid addition method, screw configuration, moisture content and barrel filling degree). The link between moisture uniformity and granule size distributions was also studied. For residence time analysis, increased screw speed and lower moisture content resulted to a shorter mean residence time and narrower residence time distribution. Besides, the distribution of granulation liquid was more homogenous at higher moisture content and with more kneading zones on the granulator screws. After optimization of the screw configuration, a two-level full factorial experimental design was performed to evaluate the influence of moisture content, screw speed and powder feed rate on the mixing efficiency of the powder and liquid phase. From these results, it was concluded that only increasing the moisture content significantly improved the granulation liquid distribution. This study demonstrates that NIR chemical imaging is a fast and adequate measurement tool for allowing process visualization and hence for providing better process understanding of a continuous twin screw granulation system. Copyright © 2013 Elsevier B.V. All

  20. A hybrid twin screw extrusion/electrospinning method to process nanoparticle-incorporated electrospun nanofibres

    International Nuclear Information System (INIS)

    Erisken, Cevat; Kalyon, Dilhan M; Wang Hongjun

    2008-01-01

    A new hybrid methodology that fully integrates the processing capabilities of the twin screw extrusion process (conveying solids, melting, dispersive and distributive mixing, pressurization, temperature profiling, devolatilization) with electrospinning is described. The hybrid process is especially suited to the dispersion of nanoparticles into polymeric binders and the generation of nanoparticle-incorporated fibres and nanofibres. The new technology base is demonstrated with the dispersion of β-tricalcium phosphate (β-TCP) nanoparticles into poly(ε-caprolactone) (PCL) to generate biodegradable non-woven meshes that can be targeted as scaffolds for tissue engineering applications. The new hybrid method yielded fibre diameters in the range of 200-2000 nm for both PCL and β-TCP/PCL (35% by weight) composite scaffolds. The degree of crystallinity of polycaprolactone meshes could be manipulated in the 35.1-41% range, using the voltage strength as a parameter. The electrospinning process, integrated with dispersive kneading disc elements, facilitated the decrease of the cluster sizes and allowed the continuous compounding of the nanoparticles into the biodegradable polymer prior to electrospinning. Thermogravimetric analysis (TGA) of the non-woven meshes validated the continuous incorporation of 35 ± 1.5% (by weight) β-TCP nanoparticles for a targeted concentration of 35%. Uniaxial tensile testing of the meshes with and without the nanoparticles indicated that the ultimate tensile strength at break of the meshes increased from 0.47 ± 0.04 to 0.79 ± 0.08 MPa upon the incorporation of the β-TCP nanoparticles. This demonstration study suggests that the new technology base is particularly suitable for the concomitant dispersion and electrospinning of nanoparticles in the generation of myriad types of functional nanofibres

  1. Use of a continuous twin screw granulation and drying system during formulation development and process optimization.

    Science.gov (United States)

    Vercruysse, J; Peeters, E; Fonteyne, M; Cappuyns, P; Delaet, U; Van Assche, I; De Beer, T; Remon, J P; Vervaet, C

    2015-01-01

    Since small scale is key for successful introduction of continuous techniques in the pharmaceutical industry to allow its use during formulation development and process optimization, it is essential to determine whether the product quality is similar when small quantities of materials are processed compared to the continuous processing of larger quantities. Therefore, the aim of this study was to investigate whether material processed in a single cell of the six-segmented fluid bed dryer of the ConsiGma™-25 system (a continuous twin screw granulation and drying system introduced by GEA Pharma Systems, Collette™, Wommelgem, Belgium) is predictive of granule and tablet quality during full-scale manufacturing when all drying cells are filled. Furthermore, the performance of the ConsiGma™-1 system (a mobile laboratory unit) was evaluated and compared to the ConsiGma™-25 system. A premix of two active ingredients, powdered cellulose, maize starch, pregelatinized starch and sodium starch glycolate was granulated with distilled water. After drying and milling (1000 μm, 800 rpm), granules were blended with magnesium stearate and compressed using a Modul™ P tablet press (tablet weight: 430 mg, main compression force: 12 kN). Single cell experiments using the ConsiGma™-25 system and ConsiGma™-1 system were performed in triplicate. Additionally, a 1h continuous run using the ConsiGma™-25 system was executed. Process outcomes (torque, barrel wall temperature, product temperature during drying) and granule (residual moisture content, particle size distribution, bulk and tapped density, hausner ratio, friability) as well as tablet (hardness, friability, disintegration time and dissolution) quality attributes were evaluated. By performing a 1h continuous run, it was detected that a stabilization period was needed for torque and barrel wall temperature due to initial layering of the screws and the screw chamber walls with material. Consequently, slightly deviating

  2. Development of a thermodynamic low order model for a twin screw expander with emphasis on pulsations in the inlet pipe

    International Nuclear Information System (INIS)

    Papes, Iva; Degroote, Joris; Vierendeels, Jan

    2016-01-01

    Highlights: • A multi-chamber model is developed from the mass and energy conservation laws. • To better predict inlet pipe pulsations a 3D inlet pipe model is coupled to it. • Flow coefficients are derived from 3D CFD calculations. • Maximal deviation between the full CFD and the presented model is around 5%. • This model is a good compromise between accuracy and computational resources. - Abstract: A twin screw expander is a positive displacement machine used in various applications of waste heat recovery. The performance of this machine is influenced by internal leakages, gas pulsations formed in the inlet pipe and the properties of the refrigerant. In this paper a multi-chamber mathematical model of a twin screw expander is presented to predict its performance. From the mass and energy conservation laws, differential equations are derived which are then solved together with the appropriate Equation of State (EoS) in the instantaneous control volumes. In order to calculate the mass flow rates through leakage paths more accurately, flow coefficients used in the converging nozzle model were derived from 3D Computational Fluid Dynamic (CFD) calculation. Due to high gas pulsation levels at the inlet port, a coupling with a 3D CFD inlet pipe model is introduced in order to better predict throttling losses. The maximal deviation between predictions by the developed model and 3D CFD calculations of the complete machine is around 5% for the mass flow rate and the power output.

  3. Double twist : Can-K's electric submersible twin screw pump is designed to handle the nastiest crudes

    Energy Technology Data Exchange (ETDEWEB)

    Byfield, M.

    2010-12-15

    This article described the Can-K Group of Companies' electric submersible twin screw pump (ESTSP) designed for pumping heavy crudes with high levels of asphaltenes, hydrogen sulphide, wax, and methane. The technology was awarded the 2010 winner of best production technology for a company with fewer than 100 employees. The ESTSP can pump at a greater depth than other lift technologies. The design challenges included making the pump small enough to fit inside the well casing while also able to generate the high pressures necessary for pumping heavy oil. The ESTSP can compete directly against other lift technologies, including electric submersible pumps (ESPs). In the design, two shafts are separated by a timing gear. Each shaft has short sections of interlocking screws that do not touch, which lessens tension and the need for torque, lowering electricity consumption. The ESTSP is more efficient than ESP systems, particularly in more viscous mediums with high gas-to-oil ratios. The positive displacement pump interprets only volume and does not distinguish between gas and oil, functioning with gas content up to 97 percent. ESTSP can also handle more sand than ESP because it does not rely on centrifugal force. A patented screw design also helps prevent pump seizure resulting from sand and other solids. The pump uses downhole electric motors from other manufacturers. The inherent efficiencies of twin screw pumps give the technology the potential to replace conventional ESPs. 2 figs.

  4. Physicochemical Properties of Flaxseed Fortified Extruded Bean Snack

    Directory of Open Access Journals (Sweden)

    Naveen Vadukapuram

    2014-01-01

    Full Text Available Milled flaxseed was incorporated (0–20% into a combination of bean-corn flours and extruded in a twin screw extruder using corn curl method. Physicochemical parameters such as water activity, color, expansion ratio, bulk density, lipid content, and peroxide values of extruded snack were analyzed. Scanning electron micrographs were taken. Peroxide values and propanal contents were measured over four months of storage. Rancidity scores of extruded snack were measured using a trained panel. As expected, omega-3 fatty acids and bulk density increased with increasing flaxseed fortification levels. Extrudates with more flaxseed had decreased lightness values and expansion ratios. However, only the 15 and 20% flaxseed containing extrudates had expansion ratios that were significantly (P≤0.05 different from the control. In general, no significant difference (P>0.05 in water activity values was observed in the flaxseed fortified extrudates, except in the navy-corn based extrudates. Peroxide values increased with increased flaxseed levels and over a storage period. However, propanal values did not change significantly in the 5–10% flaxseed fortified extrudates but increased in extrudates with higher levels of flaxseed. Rancidity scores were correlated with peroxide values and did not increase significantly during storage under nitrogen flushed conditions.

  5. Physicochemical Properties of Flaxseed Fortified Extruded Bean Snack.

    Science.gov (United States)

    Vadukapuram, Naveen; Hall, Clifford; Tulbek, Mehmet; Niehaus, Mary

    2014-01-01

    Milled flaxseed was incorporated (0-20%) into a combination of bean-corn flours and extruded in a twin screw extruder using corn curl method. Physicochemical parameters such as water activity, color, expansion ratio, bulk density, lipid content, and peroxide values of extruded snack were analyzed. Scanning electron micrographs were taken. Peroxide values and propanal contents were measured over four months of storage. Rancidity scores of extruded snack were measured using a trained panel. As expected, omega-3 fatty acids and bulk density increased with increasing flaxseed fortification levels. Extrudates with more flaxseed had decreased lightness values and expansion ratios. However, only the 15 and 20% flaxseed containing extrudates had expansion ratios that were significantly (P ≤ 0.05) different from the control. In general, no significant difference (P > 0.05) in water activity values was observed in the flaxseed fortified extrudates, except in the navy-corn based extrudates. Peroxide values increased with increased flaxseed levels and over a storage period. However, propanal values did not change significantly in the 5-10% flaxseed fortified extrudates but increased in extrudates with higher levels of flaxseed. Rancidity scores were correlated with peroxide values and did not increase significantly during storage under nitrogen flushed conditions.

  6. Transparent predictive modelling of the twin screw granulation process using a compensated interval type-2 fuzzy system.

    Science.gov (United States)

    AlAlaween, Wafa' H; Khorsheed, Bilal; Mahfouf, Mahdi; Gabbott, Ian; Reynolds, Gavin K; Salman, Agba D

    2018-03-01

    In this research, a new systematic modelling framework which uses machine learning for describing the granulation process is presented. First, an interval type-2 fuzzy model is elicited in order to predict the properties of the granules produced by twin screw granulation (TSG) in the pharmaceutical industry. Second, a Gaussian mixture model (GMM) is integrated in the framework in order to characterize the error residuals emanating from the fuzzy model. This is done to refine the model by taking into account uncertainties and/or any other unmodelled behaviour, stochastic or otherwise. All proposed modelling algorithms were validated via a series of Laboratory-scale experiments. The size of the granules produced by TSG was successfully predicted, where most of the predictions fit within a 95% confidence interval. Copyright © 2017 Elsevier B.V. All rights reserved.

  7. Influence of whey protein concentrate addition on textural properties of corn flour extrudates

    Directory of Open Access Journals (Sweden)

    Mladen Brnčić

    2008-05-01

    Full Text Available Texture is an important propertiy of extruded snack products, and depended on extrusion process conditions, raw material properties and various ingredients properties as well. The main purpose of this research was, using twin-screw extrusion, to manufacture a direct expanded extrudate based on mixtures of corn flour and whey protein concentrate with acceptable textural properties. Mixtures were made of corn flour and three different concentrations of whey protein concentrate (7,5 %, 15 %, 22,5 %. Materials were processed in co-rotating twin-screw extruder APV Baker, MPF 50.15 under input conditions: water intake was 10,08 L/h, 12,18 L/h, 14,28 L/h, screw speed was 300 rpm; expansion temperature was 130 °C; feed rate was 70 kg/h. Textural properties: breaking strength index and expansion ratio were determined. Breaking strength index had largest value for the sample with 22,5 % of whey protein concentrate and water intake of 14,28 L/h. Sample with 7,5 % of whey protein concentrate and 10,08 L/h had largest expansion ratio. Calculated textural properties confirmed validity of samples. This results suggest that enrichment of extrudates with wpc addition up to 22,5 % to improve their nutritional value as well as their textural characteristics can be accomplished. Validation of direct expanded extrudates in dependence of its textural properties have shown validity and justification of this research.

  8. Pre-conceptual Development and characterization of an extruded graphite composite fuel for the TREAT Reactor

    Energy Technology Data Exchange (ETDEWEB)

    Luther, Erik; Rooyen, Isabella van; Leckie, Rafael; Papin, Pallas; Nelson, Andrew; Hunter, James

    2015-03-01

    In an effort to explore fuel systems that are more robust under accident scenarios, the DOE-NE has identified the need to resume transient testing. The Transient Reactor Test (TREAT) facility has been identified as the preferred option for the resumption of transient testing of nuclear fuel in the United States. In parallel, NNSA’s Global Threat Reduction Initiative (GTRI) Convert program is exploring the needs to replace the existing highly enriched uranium (HEU) core with low enriched uranium (LEU) core. In order to construct a new LEU core, materials and fabrication processes similar to those used in the initial core fabrication must be identified, developed and characterized. In this research, graphite matrix fuel blocks were extruded and materials properties of were measured. Initially the extrusion process followed the historic route; however, the project was expanded to explore methods to increase the graphite content of the fuel blocks and explore modern resins. Materials properties relevant to fuel performance including density, heat capacity and thermal diffusivity were measured. The relationship between process defects and materials properties will be discussed.

  9. How Deformation Behavior Controls Product Performance After Twin Screw Granulation With High Drug Loads and Crospovidone as Disintegrant.

    Science.gov (United States)

    Meier, Robin; Moll, Klaus-Peter; Krumme, Markus; Kleinebudde, Peter

    2017-01-01

    This study addresses the quantitative influence of 12 different materials (active pharmaceutical ingredients and excipients as surrogate active pharmaceutical ingredients) on the critical quality attributes of twin screw granulated products and subsequently produced tablets. Prestudies demonstrated the significant influence of the chosen model materials (in combination with crospovidone) on the disintegration behavior of the resulting tablets, despite comparable tablet porosities. This study elucidates possible reasons for the varying disintegration behavior by investigating raw material, granule, and tablet properties. An answer could be found in the mechanical properties of the raw materials and the produced granules. Through compressibility studies, the materials could be classified into materials with high compressibility, which deform rather plastically under compression stress, and low compressibility, which display breakages under compression stress. In general, and apart from (pseudo)-polymorphic transformations, brittle materials featured excellent disintegration performance, even at low resulting tablet porosities plastically deformable materials mostly did not reveal any disintegration. These findings must be considered in the development of simplified formulations with high drug loads, in which the active pharmaceutical ingredient predominantly defines the deformation behavior of the granule. Copyright © 2016 American Pharmacists Association®. Published by Elsevier Inc. All rights reserved.

  10. Multivariate statistical process control of a continuous pharmaceutical twin-screw granulation and fluid bed drying process.

    Science.gov (United States)

    Silva, A F; Sarraguça, M C; Fonteyne, M; Vercruysse, J; De Leersnyder, F; Vanhoorne, V; Bostijn, N; Verstraeten, M; Vervaet, C; Remon, J P; De Beer, T; Lopes, J A

    2017-08-07

    A multivariate statistical process control (MSPC) strategy was developed for the monitoring of the ConsiGma™-25 continuous tablet manufacturing line. Thirty-five logged variables encompassing three major units, being a twin screw high shear granulator, a fluid bed dryer and a product control unit, were used to monitor the process. The MSPC strategy was based on principal component analysis of data acquired under normal operating conditions using a series of four process runs. Runs with imposed disturbances in the dryer air flow and temperature, in the granulator barrel temperature, speed and liquid mass flow and in the powder dosing unit mass flow were utilized to evaluate the model's monitoring performance. The impact of the imposed deviations to the process continuity was also evaluated using Hotelling's T 2 and Q residuals statistics control charts. The influence of the individual process variables was assessed by analyzing contribution plots at specific time points. Results show that the imposed disturbances were all detected in both control charts. Overall, the MSPC strategy was successfully developed and applied. Additionally, deviations not associated with the imposed changes were detected, mainly in the granulator barrel temperature control. Copyright © 2017 Elsevier B.V. All rights reserved.

  11. Comparison of waste pumpkin material and its potential use in extruded snack foods.

    Science.gov (United States)

    Norfezah, M N; Hardacre, A; Brennan, C S

    2011-08-01

    Material was produced from Crown pumpkin (Cucurbita maxima) processed from fractions of the fruit which are regarded as waste stream products (peel, flesh and seed). The flour from the three different fractions (peel, flesh and seed) of Crown pumpkin flour was incorporated into an extruded snack product formulation at levels 10%, 30% and 50% (w/w with corn grit) and processed in a twin-screw extruder to make 10 expanded snack products. Proximate analysis was carried out to determine the nutritional value of the raw pumpkin and pumpkin flour. A physical analysis of the product was used to determine its color, the expansion ratio, bulk density and texture. Inclusion of waste stream material (peel and seed) at 10%, yielded extruded products with similar expansion and density characteristics to the control sample; however, an inclusion of greater than 10% yielded significant challenges to product quality (hardness of the product).

  12. Soluplus®/TPGS-based solid dispersions prepared by hot-melt extrusion equipped with twin-screw systems for enhancing oral bioavailability of valsartan.

    Science.gov (United States)

    Lee, Jae-Young; Kang, Wie-Soo; Piao, Jingpei; Yoon, In-Soo; Kim, Dae-Duk; Cho, Hyun-Jong

    2015-01-01

    Soluplus(®) (SP) and D-alpha-tocopherol polyethylene glycol 1000 succinate (TPGS)-based solid dispersion (SD) formulations were developed by hot-melt extrusion (HME) to improve oral bioavailability of valsartan (VST). HME process with twin-screw configuration for generating a high shear stress was used to prepare VST SD formulations. The thermodynamic state of the drug and its dispersion in the polymers were evaluated by solid-state studies, including Fourier-transform infrared, X-ray diffraction, and differential scanning calorimetry. Drug release from the SD formulations was assessed at pH values of 1.2, 4.0, and 6.8. Pharmacokinetic study was performed in rats to estimate the oral absorption of VST. HME with a high shear rate produced by the twin-screw system was successfully applied to prepare VST-loaded SD formulations. Drug amorphization and its molecular dispersion in the polymer matrix were verified by several solid-state studies. Drug release from SD formulations was improved, compared to the pure drug, particularly at pH 6.8. Oral absorption of drug in rats was also enhanced in SP and TPGS-based SD groups compared to that in the pure drug group. SP and TPGS-based SDs, prepared by the HME process, could be used to improve aqueous solubility, dissolution, and oral absorption of poorly water-soluble drugs.

  13. Studies on positive conveying in helically channeled single screw extruders

    Directory of Open Access Journals (Sweden)

    L. Pan

    2012-07-01

    Full Text Available A solids conveying theory called double-flight driving theory was proposed for helically channeled single screw extruders. In the extruder, screw channel rotates against static barrel channel, which behaves as cooperative embedded twin-screws for the positive conveying. They turn as two parallel arc plates, between which an arc-plate solid-plug was assumed. By analyzing the forces on the solid-plug in the barrel channel and screw channel, the boundary conditions when the solid-plug is waived of being cut off on barrel wall, were found to have the capacity of the positive conveying. Experimental data were obtained using a specially designed extruder with a helically channeled barrel in the feeding zone and a pressure-adjustable die. The effects of the barrel channel geometry and friction coefficients on the conveying mechanism were presented and compared with the experimental results. The simulations showed that the positive conveying could be achieved after optimizing extruder designs. Compared with the traditional design with the friction-drag conveying, the throughput is higher while screw torque and energy consumption are decreased. Besides, the design criteria of the barrel channel were also discussed.

  14. Upscaling of a Batch De-vulcanization Process for Ground Car Tire Rubber to a Continuous Process in a Twin Screw Extruder

    NARCIS (Netherlands)

    Saiwari, Sitisaiyidah; van Hoek, Johannes Wilhelmus; Dierkes, Wilma K.; Reuvekamp, Louis A.E.M.; Heideman, G.; Blume, Anke; Noordermeer, Jacobus W.M.

    2016-01-01

    As a means to decrease the amount of waste tires and to re-use tire rubber for new tires, devulcanization of ground passenger car tires is a promising process. Being an established process for NR and EPDM, earlier work has shown that for ground passenger car tire rubber with a relatively high amount

  15. Influence of extruder screws speed and process temperature on the extrudate shape changes of the maize-spelt blends

    Directory of Open Access Journals (Sweden)

    Tomasz Żelaziński

    2018-01-01

    Full Text Available The objective of the study was examination of changes in the shape factors of extruded products, which occur as a result of different settings of the extrusion process variables. Samples analysed included products created by means of the extrusion process from a mixture of spelt flour and cornmeal, with the share of spelt at 70 to 100%. The samples were made with the use of a co-rotating twin screw extruder. Two speeds of extruder screw rotation (300 and 350 rpm as well as two levels of temperature (120 and 140°C were set during the investigation. The samples obtained were photographed in a light box, following which they underwent an image analysis with the use of specialist vision software. Four shape-related factors were determined: area, elongation factor, Heywood circularity factor and compactness factor. It was determined that the product shape changed significantly depending on the share of spelt flour in the mixture. Moreover, it was observed that change in the screw rotation speed within the analysed range may cause material changes in the shape of particular extrudates.

  16. Behavior of Escherichia coli bacteria in whey protein and corn meal during twin screw extrusion processing at different temperatures

    Science.gov (United States)

    Many studies on the development of new and/ or value added nutritional meal corn and whey protein isolates for US consumers have been reported. However, information on the effect of treatment parameters on microbial safety of foods extruded below 100 deg C is limited. In this study, we investigated ...

  17. A novel approach to support formulation design on twin screw wet granulation technology: Understanding the impact of overarching excipient properties on drug product quality attributes.

    Science.gov (United States)

    Willecke, N; Szepes, A; Wunderlich, M; Remon, J P; Vervaet, C; De Beer, T

    2018-04-21

    The overall objective of this work is to understand how excipient characteristics influence the drug product quality attributes and process performance of a continuous twin screw wet granulation process. The knowledge gained in this study is intended to be used for Quality by Design (QbD)-based formulation design and formulation optimization. Three principal components which represent the overarching properties of 8 selected pharmaceutical fillers were used as factors, whereas factors 4 and 5 represented binder type and binder concentration in a design of experiments (DoE). The majority of process parameters were kept constant to minimize their influence on the granule and drug product quality. 27 DoE batches consisting of binary filler/binder mixtures were processed via continuous twin screw wet granulation followed by tablet compression. Multiple linear regression models were built providing understanding of the impact of filler and binder properties on granule and tablet quality attributes (i.e. 16 DoE responses). The impact of fillers on the granule and tablet responses was more dominant compared to the impact of binder type and concentration. The filler properties had a relevant effect on granule characteristics, such as particle size, friability and specific surface area. Binder type and concentration revealed a relevant influence on granule flowability and friability as well as on the compactability (required compression force during tableting to obtain target hardness). In order to evaluate the DoE models' validity, a verification of the DoE models was performed with new formulations (i.e. a new combination of filler, binder type and binder concentration) which were initially not included in the dataset used to build the DoE models. The combined PCA (principle component analysis)/DoE approach allowed to link the excipient properties with the drug product quality attributes. Copyright © 2018 Elsevier B.V. All rights reserved.

  18. Control of lipid oxidation in extruded salmon jerky snacks.

    Science.gov (United States)

    Kong, Jian; Perkins, L Brian; Dougherty, Michael P; Camire, Mary Ellen

    2011-01-01

    A shelf-life study was conducted to evaluate the effect of antioxidants on oxidative stability of extruded jerky-style salmon snacks. Deterioration of docosahexaenoic acid (DHA) and eicosapentaenoic acid (EPA) due to lipid oxidation is a major concern for this healthy snack. A control jerky with no added antioxidants and 4 jerkies with antioxidants (rosemary, mixed tocopherols, tertiary butylhydroquinone, and ascorbyl palmitate) added as 0.02% of the lipid content were extruded in duplicate in a Coperion ZSK-25 twin screw extruder. Salmon jerkies from each formulation were placed in 3 mil barrier pouches, flushed with nitrogen, and stored at 35 °C and 75% relative humidity. Lipid oxidation was evaluated as by peroxide value and malonaldehyde content. Other chemical analyses included total fatty acid composition, lipid content, moisture, water activity, pH, and salt. Astaxanthin and CIE L*, a*, b* color were also analyzed at 4-wk intervals. Rosemary inhibited peroxide formation better than did other antioxidants at week 8; no treatment inhibited malonaldehyde levels. All jerkies had lower astaxanthin levels after 8 wk, but rosemary-treated jerky had higher pigment concentrations than did the control at weeks 4 and 8. Protection of omega-3 lipids in these extruded jerkies must be improved to offer consumers a convenient source of these healthful lipids. Practical Application: Salmon flesh can be extruded to produce a jerky that provides 410 mg of omega-3 lipids per serving. Natural antioxidants such as rosemary should be added at levels over 0.02% of the lipid content to help control lipid oxidation. Astaxanthin and CIE a* values correlated well with lipid stability and could be used to monitor quality during storage if initial values are known.

  19. Quality evaluation of millet-soy blended extrudates formulated through linear programming.

    Science.gov (United States)

    Balasubramanian, S; Singh, K K; Patil, R T; Onkar, Kolhe K

    2012-08-01

    Whole pearl millet, finger millet and decorticated soy bean blended (millet soy) extrudates formulations were designed using a linear programming (LP) model to minimize the total cost of the finished product. LP formulated composite flour was extruded through twin screw food extruder at different feed rate (6.5-13.5 kg/h), screw speed (200-350 rpm, constant feed moisture (14% wb), barrel temperature (120 °C) and cutter speed (15 rpm). The physical, functional, textural and pasting characteristics of extrudates were examined and their responses were studied. Expansion index (2.31) and sectional expansion index (5.39) was found to be was found maximum for feed rate and screw speed combination 9.5 kg/h and 250 rpm. However, density (0.25 × 10(-3) g/mm(3)) was maximum for 9.5 kg/h and 300 rpm combination. Maximum color change (10.32) was found for 9.5 kg/h feed rate and 200 rpm screw speed. The lower hardness was obtained for the samples extruded at lowest feed rate (6.5 kg/h) for all screw speed and feed rate at 9.5 kg/h for 300-350 rpm screw speed. Peak viscosity decreases with all screw speed of 9.5 kg/h feed rate.

  20. Properties of whey protein isolates extruded under acidic and alkaline conditions.

    Science.gov (United States)

    Onwulata, C I; Isobe, S; Tomasula, P M; Cooke, P H

    2006-01-01

    Whey proteins have wide acceptance and use in many products due to their beneficial nutritional properties. To further increase the amount of whey protein isolates (WPI) that may be added to products such as extruded snacks and meats, texturization of WPI is necessary. Texturization changes the folding of globular proteins to improve interaction with other ingredients and create new functional ingredients. In this study, WPI pastes (60% solids) were extruded in a twin-screw extruder at 100 degrees C with 4 pH-adjusted water streams: acidic (pH 2.0 +/- 0.2) and alkaline (pH 12.4 +/- 0.4) streams from 2 N HCl and 2 N NaOH, respectively, and acidic (pH 2.5 +/- 0.2) and alkaline (pH 11.5 +/- 0.4) electrolyzed water streams; these were compared with WPI extruded with deionized water. The effects of water acidity on WPI solubility at pH 7, color, microstructure, Rapid Visco Analyzer pasting properties, and physical structure were determined. Alkaline conditions increased insolubility caused yellowing and increased pasting properties significantly. Acidic conditions increased solubility and decreased WPI pasting properties. Subtle structural changes occurred under acidic conditions, but were more pronounced under alkaline conditions. Overall, alkaline conditions increased denaturation in the extruded WPI resulting in stringy texturized WPI products, which could be used in meat applications.

  1. Impact of Thermomechanical Fiber Pre-Treatment Using Twin-Screw Extrusion on the Production and Properties of Renewable Binderless Coriander Fiberboards

    Science.gov (United States)

    Uitterhaegen, Evelien; Labonne, Laurent; Merah, Othmane; Talou, Thierry; Ballas, Stéphane; Véronèse, Thierry

    2017-01-01

    The aim of this study consisted of manufacturing renewable binderless fiberboards from coriander straw and a deoiled coriander press cake, thus at the same time ensuring the valorization of crop residues and process by-products. The press cake acted as a natural binder inside the boards owing to the thermoplastic behavior of its protein fraction during thermopressing. The influence of different fiber-refining methods was evaluated and it was shown that a twin-screw extrusion treatment effectively improved fiber morphology and resulted in fiberboards with enhanced performance as compared to a conventional grinding process. The best fiberboard was produced with extrusion-refined straw using a 0.4 liquid/solid (L/S) ratio and with 40% press cake addition. The water sensitivity of the boards was effectively reduced by 63% through the addition of an extrusion raw material premixing operation and thermal treatment of the panels at 200 °C, resulting in materials with good performance showing a flexural strength of 29 MPa and a thickness swelling of 24%. Produced without the use of any chemical adhesives, these fiberboards could thus present viable, sustainable alternatives for current commercial wood-based materials such as oriented strand board, particleboard and medium-density fiberboard, with high cost-effectiveness. PMID:28714928

  2. Comparison of Extruder Systems for 3D Printer Filament Fabrication

    Science.gov (United States)

    Ramirez, Adriana

    Additive Manufacturing (AM) has grown in popularity over the past thirty years, due to its versatility, short design to product cycle, and capability to fabricate complex geometries, which cannot otherwise be produced. There exist several platforms that are able to print objects composed of different materials, making this technology significant in different fields such as: automotive, aerospace, medical, electronics, amongst others. Though several types of AM technologies are available, the expiration of the patents on fused deposition modeling (FDM) in 2009 has led to a widespread use of this platform in academia and home use settings. Widespread use of FDM-type AM platforms has led to a demand to fabricate feedstock materials for this AM platform. Particularly, in the home do it yourself (DIY) community there has been a widespread interest for users to manufacture their own feedstock filament leading to a large growth in home-use extrusion systems. The low cost of these desktop-grade systems has also made them attractive to academics, but there has not been a widespread effort into determining the efficacy of these small scale extrusion systems as compared to industrial quality extruders which are typically used to manufacture feedstock for FDM platforms. The aim of this study was to compare two extrusion processes: 1) a desktop grade single-screw extruder; and 2) an industrial scale twin-screw extruder. In order to understand differences between their performance and quality of mixing, a rubberized blend of acrylonitrile butadiene styrene (ABS) mixed with styrene ethylene butylene styrene with a maleic anhydride graft (SEBS-g-MA) at different ratios was compounded on each extrusion system. Melt flow index, and mechanical properties were compared. In addition, a raster pattern sensitivity study was performed to evaluate the effect of the extruder system on 3D printed objects. Finally, scanning electron microscopy (SEM) was used to examine the fracture surfaces

  3. Intelligent Extruder

    Energy Technology Data Exchange (ETDEWEB)

    AlperEker; Mark Giammattia; Paul Houpt; Aditya Kumar; Oscar Montero; Minesh Shah; Norberto Silvi; Timothy Cribbs

    2003-04-24

    ''Intelligent Extruder'' described in this report is a software system and associated support services for monitoring and control of compounding extruders to improve material quality, reduce waste and energy use, with minimal addition of new sensors or changes to the factory floor system components. Emphasis is on process improvements to the mixing, melting and de-volatilization of base resins, fillers, pigments, fire retardants and other additives in the :finishing'' stage of high value added engineering polymer materials. While GE Plastics materials were used for experimental studies throughout the program, the concepts and principles are broadly applicable to other manufacturers materials. The project involved a joint collaboration among GE Global Research, GE Industrial Systems and Coperion Werner & Pleiderer, USA, a major manufacturer of compounding equipment. Scope of the program included development of a algorithms for monitoring process material viscosity without rheological sensors or generating waste streams, a novel detection scheme for rapid detection of process upsets and an adaptive feedback control system to compensate for process upsets where at line adjustments are feasible. Software algorithms were implemented and tested on a laboratory scale extruder (50 lb/hr) at GE Global Research and data from a production scale system (2000 lb/hr) at GE Plastics was used to validate the monitoring and detection software. Although not evaluated experimentally, a new concept for extruder process monitoring through estimation of high frequency drive torque without strain gauges is developed and demonstrated in simulation. A plan to commercialize the software system is outlined, but commercialization has not been completed.

  4. Development of rheological characterization and twin-screw extrusion/spiral winding processing methods for functionally-graded tissue engineering scaffolds and characterization of cell/biomaterial interactions

    Science.gov (United States)

    Ozkan, Seher

    Tissue engineering involves the fabrication of biodegradable scaffolds, on which various types of cells are grown, to provide tissue constructs for tissue repair/regeneration. Native tissues have complex structures, with functions and properties changing spatially and temporally, and require special tailoring of tissue engineering scaffolds to allow mimicking of their complex elegance. The understanding of the rheological behavior of the biodegradable polymer and the thermo-mechanical history that the polymer experiences during processing is critical in fabricating scaffolds with appropriate microstructural distributions. This study has first focused on the rheological material functions of various gel-like fluids including biofluids and hydrogels, which can emulate the viscoelastic behavior of biofluids. Viscoplasticity and wall slip were recognized as key attributes of such systems. Furthermore, a new technology base involving twin-screw extrusion/spiral winding (TSESW) process was developed for the shaping of functionally-graded scaffolds. This novel scaffold fabrication technology was applied to the development of polycaprolactone (PCL) scaffolds, incorporated with tricalcium phosphate nanoparticles and various porogens in graded fashion. The protein encapsulation and controlled release capabilities of the TSESW process was also demonstrated by dispersing bovine serum albumin (BSA) protein into the PCL matrix. Effects of processing conditions and porosity distributions on compressive properties, surface topography, encapsulation efficiency, release profiles and the secondary structure of BSA were investigated. The PCL scaffolds were determined to be biocompatible, with the proliferation rates of human fetal osteoblast cells (hFOB) increasing with increasing porosity and decreasing concentration of TCP. BSA proteins were determined to be denatured to a greater extent with melt extrusion in the 80-100°C range (in comparison to wet extrusion using organic

  5. Downstream processing from melt granulation towards tablets: In-depth analysis of a continuous twin-screw melt granulation process using polymeric binders.

    Science.gov (United States)

    Grymonpré, W; Verstraete, G; Vanhoorne, V; Remon, J P; De Beer, T; Vervaet, C

    2018-03-01

    The concept of twin-screw melt granulation (TSMG) has steadily (re)-gained interest in pharmaceutical formulation development as an intermediate step during tablet manufacturing. However, to be considered as a viable processing option for solid oral dosage forms there is a need to understand all critical sources of variability which could affect this granulation technique. The purpose of this study was to provide an in-depth analysis of the continuous TSMG process in order to expose the critical process parameters (CPP) and elucidate the impact of process and formulation parameters on the critical quality attributes (CQA) of granules and tablets during continuous TSMG. A first part of the study dealt with the screening of various amorphous polymers as binder for producing high-dosed melt granules of two model drug (i.e. acetaminophen and hydrochlorothiazide). The second part of this study described a quality-by-design (QbD) approach for melt granulation of hydrochlorothiazide in order to thoroughly evaluate TSMG, milling and tableting stage of the continuous TSMG line. Using amorphous polymeric binders resulted in melt granules with high milling efficiency due to their brittle behaviour without producing excessive amounts of fines, providing high granule yields with low friability. Therefore, it makes them extremely suitable for further downstream processing. One of the most important CPP during TSMG with polymeric binders was the granulation-torque, which - in case of polymers with high T g - increased during longer granulation runs to critical levels endangering the continuous process flow. However, by optimizing both screw speed and throughput or changing to polymeric binders with lower T g it was possible to significantly reduce this risk. This research paper highlighted that TSMG must be considered as a viable option during formulation development of solid oral dosage forms based on the robustness of the CQA of both melt granules and tablets. Copyright © 2017

  6. Effects of extrusion variables on the properties of waxy hulless barley extrudates.

    Science.gov (United States)

    Köksel, Hamit; Ryu, Gy-Hyung; Başman, Arzu; Demiralp, Hande; Ng, Perry K W

    2004-02-01

    The objective of this research was to investigate the extrudability of waxy hulless barley flour under various extrusion conditions. Waxy hulless barley flour was processed in a laboratory-scale corotating twin-screw extruder with different levels of feed moisture content (22.3, 26.8, and 30.7%) and die temperature (130, 150, and 170 degrees C) to develop a snack food with high beta-glucan content. The effects of extrusion condition variables (screw configuration, moisture, and temperature) on the system variables (pressure and specific mechanical energy), the extrudate physical properties (sectional expansion index, bulk density), starch gelatinization, pasting properties (cold peak viscosity, trough viscosity, and final viscosity), and beta-glucan contents were determined. Results were evaluated by using response surface methodology. Increased extrusion temperature and feed moisture content resulted in decreases in exit die pressure and specific mechanical energy values. For extrudates extruded under low shear screw configuration (LS), increased barrel temperature decreased sectional expansion index (SEI) values at both low and high moisture contents. The feed moisture seems to have an inverse relationship with SEI over the range studied. Bulk density was higher at higher moisture contents, for both low and high barrel temperatures, for samples extruded under high shear screw configuration (HS) and LS. Cold peak viscosities (CV) were observed in all samples. The CV increased with the increase in extrusion temperature and feed moisture content. Although beta-glucan contents of the LS extrudates were comparable to that of barley flour sample, HS samples had generally lower beta-glucan contents. The extrusion cooking technique seems to be promising for the production of snack foods with high beta-glucan content, especially using LS conditions.

  7. Utilization of smoked salmon trim in extruded smoked salmon jerky.

    Science.gov (United States)

    Kong, J; Dougherty, M P; Perkins, L B; Camire, M E

    2012-06-01

    During smoked salmon processing, the dark meat along the lateral line is removed before packaging; this by-product currently has little economic value. In this study, the dark meat trim was incorporated into an extruded jerky. Three formulations were processed: 100% smoked trim, 75% : 25% smoked trim : fresh salmon fillet, and 50% : 50% smoked trim : fresh salmon blends (w/w basis). The base formulation contained salmon (approximately 83.5%), tapioca starch (8%), pregelatinized potato starch (3%), sucrose (4%), salt (1.5%), sodium nitrate (0.02%), and ascorbyl palmitate (0.02% of the lipid content). Blends were extruded in a laboratory-scale twin-screw extruder and then hot-smoked for 5 h. There were no significant differences among formulations in moisture, water activity, and pH. Protein was highest in the 50 : 50 blend jerky. Ash content was highest in the jerky made with 100% trim. Total lipids and salt were higher in the 100% trim jerky than in the 50 : 50 blend. Hot smoking did not adversely affect docosahexaenoic acid (DHA) and eicosapentaenoic acid (EPA) content in lipids from 100% smoked trim jerky. Servings of salmon jerky made with 75% and 100% smoked trim provided at least 500 mg of EPA and DHA. The 50 : 50 formulation had the highest Intl. Commission on Illumination (CIE) L*, a*, and b* color values. Seventy consumers rated all sensory attributes as between "like slightly" and "like moderately." With some formulation and processing refinements, lateral line trim from smoked salmon processors has potential to be incorporated into acceptable, healthful snack products. Dark meat along the lateral line is typically discarded by smoked salmon processors. This omega-3 fatty acid rich by-product can be used to make a smoked salmon jerky that provides a convenient source of these healthful lipids for consumers. © 2012 Institute of Food Technologists®

  8. 基于负载平衡配置的新型双螺杆压缩机的设计%Design of a New Twin-screw Compressor Based on Load Balanced Configuration

    Institute of Scientific and Technical Information of China (English)

    王小明; 杨志; 熊国良; 赵育基; 汤小明; 雷林

    2012-01-01

    The suction and the exhaust are arranged on both sides of traditional twin-screw compressors. When it works, the medium is compressed in axial. Shaft supports of the twin-screw are under pressure and tension on both sides because of the one-way force. Traditional twin-screw compressor's structure arrangement and design are conformed to general method of mechanical design; technical characteristics, like structure size and service life, also follow general rules of machinery. The principle, structure of a new kind of double suction balanced twin-screw compressor were introduced. Force analysis shows that this compressor can reach a balance in the axial force. The stress status of core component is improved. The structure size is minished and the work noise is reduced. The goals of saving raw materials, lowering manufacturing cost, prolonging service life are achieved.%传统的双螺杆压缩机是按一端吸气另一端排气方式布置,压缩机工作时工作介质沿双螺杆轴向被压缩而增压,双螺杆轴向是单向受力,轴支撑一端受压另一端受拉,其结构布置与设计遵循机械设计的一般方法,其结构尺寸与使用寿命等技术特征同样遵循动力机械的一般规律.介绍一种全新的双吸平衡式双螺杆压缩机的工作原理和结构特点.通过受力分析可知:该双吸平衡式双螺杆压缩机轴向受力平衡,核心部件受力状况得到改善,结构尺寸减小,工作噪声降低,达到节约原材料、降低制造成本、提高使用寿命、增加无故障运行时间的目的.

  9. Effect of feed composition, moisture content and extrusion temperature on extrudate characteristics of yam-corn-rice based snack food.

    Science.gov (United States)

    Seth, Dibyakanta; Badwaik, Laxmikant S; Ganapathy, Vijayalakshmi

    2015-03-01

    Blends of yam, rice and corn flour were processed in a twin-screw extruder. Effects of yam flour (10-40 %), feed moisture content (12-24 %) and extruder barrel temperature (100-140 °C) on the characteristics of the dried extrudates was investigated using a statistical technique response surface methodology (RSM). Radial expansion ratio differed significantly (p ≤ 0.05) with change in all the independent variables. Highest expansion (3.97) was found at lowest moisture content (12 %) and highest barrel temperature (140 °C). Increased yam flour level decreased the expansion ratio significantly. Water absorption index (WAI) increased significantly with increase of all variables. However, water solubility index (WSI) did not change with change in yam flour percent. Hardness of extrudates that varied from 3.86 to 6.94 N was positively correlated with yam flour level and feed moisture content, however it decreased significantly (p ≤ 0.001) with increase of barrel temperature. Yam percent of 15.75 with feed moisture and barrel temperature at 12.00 % and 140 °C respectively gave an optimized product of high desirability (> 0.90) with optimum responses of 3.29 expansion ratio, 5.64 g/g dry solid water absorption index, 30.39 % water solubility index and 3.86 N hardness. The predicted values registered non-significant (p extruded snacks and little emphasis on the chemistry of interaction between different components.

  10. Application of film-casting technique to investigate drug-polymer miscibility in solid dispersion and hot-melt extrudate.

    Science.gov (United States)

    Parikh, Tapan; Gupta, Simerdeep Singh; Meena, Anuprabha K; Vitez, Imre; Mahajan, Nidhi; Serajuddin, Abu T M

    2015-07-01

    Determination of drug-polymer miscibility is critical for successful development of solid dispersions. This report details a practical method to predict miscibility and physical stability of drug with various polymers in solid dispersion and, especially, in melt extrudates by applying a film-casting technique. Mixtures of itraconazole (ITZ) with hydroxypropylmethylcellulose phthalate (HPMCP), Kollidon(®) VA 64, Eudragit(®) E PO, and Soluplus(®) were film-casted, exposed to 40°C/75% RH for 1 month and then analyzed using differential scanning calorimetry (DSC), powder X-ray diffractometry, and polarized light microscopy (PLM). ITZ had the highest miscibility with HPMCP, being miscible at drug to polymer ratio of 6:4 (w/w). There was a downward trend of lower miscibility with Soluplus(®) (miscible at 3:7, w/w, and a few microcrystals present at 4:6, w/w), Kollidon(®) VA 64 (2:8, w/w) and Eudragit(®) E PO (casting and hot-melt extrusion (HME) using a twin screw extruder. For ITZ-Soluplus(®) mixtures, HME at 4:6 (w/w) resulted in a single phase, whereas drug crystallization was observed at higher drug load. HME of ITZ-Kollidon(®) VA 64 mixtures also correlated well with the miscibility predicted by film casting. © 2015 Wiley Periodicals, Inc. and the American Pharmacists Association.

  11. Production of a protein-rich extruded snack base using tapioca starch, sorghum flour and casein.

    Science.gov (United States)

    Patel, Jiral R; Patel, Ashok A; Singh, Ashish K

    2016-01-01

    A protein-rich puffed snack was produced using a twin screw extruder and the effects of varying levels of tapioca starch (11 to 40 parts), rennet casein (6 to 20 parts) and sorghum flour (25 to 75 parts) on physico-chemical properties and sensory attributes of the product studied. An increasing level of sorghum flour resulted in a decreasing whiteness (Hunter L* value) of the snack. Although the starch also generally tended to make the product increasingly darker, both starch and casein showed redness parameter (a* value) was not significantly influenced by the ingredients levels, the yellow hue (b* value) generally declined with the increasing sorghum level. Tapioca starch significantly increased the expansion ratio and decreased the bulk density and hardness value of the snack, whereas the opposite effects seen in case of sorghum flour. While the water solubility index was enhanced by starch, water absorption index was appreciably improved by sorghum. Incorporation of casein (up to 25 %) improved the sensory color and texture scores, and so also the overall acceptability rating of the product. Sorghum flour had an adverse impact on all the sensory attributes whereas starch only on the color score. The casein or starch level had no perceivable effect on the product's flavor score. The response surface data enabled optimization of the snack-base formulation for the desired protein level or desired sensory characteristics.

  12. Biaxial vent extruder

    International Nuclear Information System (INIS)

    Idemoto, A.; Maki, Y.; Oda, N.

    1981-01-01

    A biaxial vent extruder is described for processing of slurry-like waste fluids or radioactive waste fluids which have a hopper cylinger, a solidifying substance port and a solidified substance port. A plurality of vent cylinders each having a vent port are provided with a plunger type scraper. An extruding cylinder having a single opening for a main screw is connected to the assembled vent cylinders. The main screw extends to the upstream end of the extruding cylinder and a sub-screw extends to the extruding cylinder. The screws each having a full flight engaging the other and a set of rings are mounted on the screws near the respective vent port inlets. The screws are rotated in different directions and inwardly with respect to the vent ports. Rotors may be mounted on the screws to break down solid particles

  13. Towards an optimal process for gelatinisation and hydrolysis of highly concentrated starch-water mixtures with alpha-amylase from B. licheniformis

    NARCIS (Netherlands)

    Baks, T.; Kappen, F.H.J.; Janssen, A.E.M.; Boom, R.M.

    2008-01-01

    The enzymatic hydrolysis of starch is usually carried out with 30¿35 w/w% starch in water. Higher substrate concentrations (50¿70 w/w%) were reached by using a twin-screw extruder for gelatinisation and for mixing enzyme with gelatinised starch prior to enzymatic hydrolysis in a batch reactor. The

  14. Hot-melt extruded filaments based on pharmaceutical grade polymers for 3D printing by fused deposition modeling.

    Science.gov (United States)

    Melocchi, Alice; Parietti, Federico; Maroni, Alessandra; Foppoli, Anastasia; Gazzaniga, Andrea; Zema, Lucia

    2016-07-25

    Fused deposition modeling (FDM) is a 3D printing technique based on the deposition of successive layers of thermoplastic materials following their softening/melting. Such a technique holds huge potential for the manufacturing of pharmaceutical products and is currently under extensive investigation. Challenges in this field are mainly related to the paucity of adequate filaments composed of pharmaceutical grade materials, which are needed for feeding the FDM equipment. Accordingly, a number of polymers of common use in pharmaceutical formulation were evaluated as starting materials for fabrication via hot melt extrusion of filaments suitable for FDM processes. By using a twin-screw extruder, filaments based on insoluble (ethylcellulose, Eudragit(®) RL), promptly soluble (polyethylene oxide, Kollicoat(®) IR), enteric soluble (Eudragit(®) L, hydroxypropyl methylcellulose acetate succinate) and swellable/erodible (hydrophilic cellulose derivatives, polyvinyl alcohol, Soluplus(®)) polymers were successfully produced, and the possibility of employing them for printing 600μm thick disks was demonstrated. The behavior of disks as barriers when in contact with aqueous fluids was shown consistent with the functional application of the relevant polymeric components. The produced filaments were thus considered potentially suitable for printing capsules and coating layers for immediate or modified release, and, when loaded with active ingredients, any type of dosage forms. Copyright © 2016 Elsevier B.V. All rights reserved.

  15. Erosion in extruder flow

    Science.gov (United States)

    Kaufman, Miron; Fodor, Petru S.

    A detailed analysis of the fluid flow in Tadmor's unwound channel model of the single screw extruder is performed by combining numerical and analytical methods. Using the analytical solution for the longitudinal velocity field (in the limit of zero Reynolds number) allows us to devote all the computational resources solely for a detailed numerical solution of the transversal velocity field. This high resolution 3D model of the fluid flow in a single-screw extruder allows us to identify the position and extent of Moffatt eddies that impede mixing. We further consider the erosion of particles (e.g. carbon-black agglomerates) advected by the polymeric flow. We assume a particle to be made of primary fragments bound together. In the erosion process a primary fragment breaks out of a given particle. Particles are advected by the laminar flow and they disperse because of the shear stresses imparted by the fluid. The time evolution of the numbers of particles of different sizes is described by the Bateman coupled differential equations used to model radioactivity. Using the particle size distribution we compute an entropic fragmentation index which varies from 0 for a monodisperse system to 1 for an extreme poly-disperse system.

  16. Studies in reactive extrusion processing of biodegradable polymeric materials

    Science.gov (United States)

    Balakrishnan, Sunder

    Various reaction chemistries such as Polymerization, Polymer cross-linking and Reactive grafting were investigated in twin-screw extruders. Poly (1,4-dioxan-2-one) (PPDX) was manufactured in melt by the continuous polymerization of 1,4-dioxan-2-one (PDX) monomer in a twin-screw extruder using Aluminum tri-sec butoxide (ATSB) initiator. Good and accurate control over molecular weight was obtained by controlling the ratio of monomer to initiator. A screw configuration consisting of only conveying elements was used for the polymerization. The polymerization reaction was characterized by a monomer-polymer dynamic equilibrium, above the melting temperature of the polymer, limiting the equilibrium conversion to 78-percent. Near complete (˜100-percent) conversion was obtained on co-polymerizing PDX monomer with a few mol-percent (around 8-percent) Caprolactone (CL) monomer in a twin-screw extruder using ATSB initiator. The co-polymers exhibited improved thermal stability with reduction in glass transition temperature. The extruder was modeled as an Axial Dispersed Plug Flow Reactor for the polymerization of CL monomer using Residence Time Distribution (RTD) Analysis. The model provided a good fit to the experimental RTD and conversion data. Aliphatic and aliphatic-aromatic co-polyesters, namely Polycaprolactone (PCL) and Poly butylenes (adipate-co-terephthalate) (Ecoflex) were cross-linked in a twin-screw extruder using radical initiator to form micro-gel reinforced biodegradable polyesters. Cross-linked Ecoflex was further extrusion blended with talc to form blends suitable to be blown into films. A screw configuration consisting of conveying and kneading elements was found to be effective in dispersion of the talc particles (5--10 microns) in the polyester matrix. While the rates of crystallization increased for the talc filled polyester blends, overall crystallinity reduced. Mechanical, tear and puncture properties of films made using the talc filled polyester blends

  17. Extruding plastic scintillator at Fermilab

    International Nuclear Information System (INIS)

    Pla-Dalmau, Anna; Bross, Alain D.; Rykalin, Viktor V.

    2003-01-01

    An understanding of the costs involved in the production of plastic scintillators and the development of a less expensive material have become necessary with the prospects of building very large plastic scintillation detectors. Several factors contribute to the high cost of plastic scintillating sheets, but the principal reason is the labor-intensive nature of the manufacturing process. In order to significantly lower the costs, the current casting procedures had to be abandoned. Since polystyrene is widely used in the consumer industry, the logical path was to investigate the extrusion of commercial-grade polystyrene pellets with dopants to yield high quality plastic scintillator. This concept was tested and high quality extruded plastic scintillator was produced. The D0 and MINOS experiments are already using extruded scintillator strips in their detectors. An extrusion line has recently been installed at Fermilab in collaboration with NICADD (Northern Illinois Center for Accelerator and Detector Development). This new facility will serve to further develop and improve extruded plastic scintillator. This paper will discuss the characteristics of extruded plastic scintillator and its raw materials, the different manufacturing techniques and the current R andD program at Fermilab

  18. Effect of sugar and water contents on non-expanded cassava flour extrudates Efeitos dos teores de açúcar e água em produtos extrusados não expandidos de farinha de mandioca

    Directory of Open Access Journals (Sweden)

    Juan Antonio Ruano Ortiz

    2010-03-01

    Full Text Available The effects of sucrose and water contents on cassava flour processed by extrusion at varied concentrations of sucrose (0-20% w/w and water (28-42% w/w were studied by applying response surface methodology. The extrusion of the mixtures was performed in a twin screw extruder fitted to a torque rheometer. The specific mechanical energy (SME dissipated inside a conical twin-screw extruder was measured. Water absorption index (WAI, water solubility index (WSI and paste viscosity readings (cold viscosity (CV, peak viscosity (PV, breakdown (BD and set back (SB during a gelatinization-retrogradation cycle measured in a Rapid Visco Analyzer were determined on non-directly extruded products. The results indicated that SME and WSI decreased as a function of water and sucrose contents. WAI and pasting properties were influenced by water content. A non antiplasticizing effect of the sucrose content was observed on pasting properties, suggesting that sucrose did not reduce the availability of water available for gelatinizing cassava flour during the extrusion process. The nature of the optimum point was characterized as a saddle point for WAI, WSI, PV and BD, whereas SME showed a maximum and CV and SB a minimum. The results indicated to be valuable for the production of non-expanded cassava flour extrudates with desirable functional properties for specific end users.Foram estudados os efeitos da sacarose e da água de mistura no processamento de farinha de mandioca por extrusão. As variações de sacarose (0-20% p/p e água (28-42% p/p foram estudadas empregando-se metodologia de superfície de resposta. O processo de extrusão foi conduzido em uma extrusora de dupla rosca acoplado a um reômetro de torque. A energia mecânica específica (SME dissipada no final da extrusora foi calculada. As amostras extrusadas foram analisadas quanto aos índices de absorção de água (WAI e de solubilidade em água (WSI, e quanto às propriedades de pasta durante o

  19. Continuous production of controlled release dosage forms based on hot-melt extruded gum arabic: Formulation development, in vitro characterization and evaluation of potential application fields.

    Science.gov (United States)

    Kipping, Thomas; Rein, Hubert

    2016-01-30

    Controlled release matrices based on gum arabic are prepared by applying a continuous hot-melt extrusion technology: the pre-mixture consisting of gum arabic and the incorporated API is plasticized by a co-rotating twin-screw extruder, an intermediate strand is formed by a round nozzle. Single dosed matrices are prepared by cutting the semi elastic strand with a rotary fly cutter. Paracetamol and phenazone are used as model drug substances. High drug loadings up to 70% can be realized. Matrices are characterized concerning their crystalline structure, in vitro dissolution, disintegration time and various physical parameters including glass transition temperature (Tg). Release characteristic behavior is mainly influenced by erosion of the matrices. At higher drug loadings also diffusion based transport gain importance. The solubility of the API shows an influence on the erosion rate of the matrix and should therefore be considered during formulation development. Tg is mainly influenced by the solubility of the API in the surrounding matrix. High soluble phenazone shows a decrease, whereas paracetamol addition has nearly no influence on the Tg of the polymeric system. Activation energy (EA) of the glass transition is determined via dynamic mechanical analysis. The addition of APIs leads to a reduction of EA indicating an increased molecular movement at Tg region compared to placebo extrudates. X-ray diffraction is used to determine the crystalline state of the extruded matrices and interaction between matrix and incorporated APIs. The production of thin layer matrices is an interesting option to provide a fast drug delivery to the oral cavity. High mechanical strength combined with fast disintegration times can be a great advantage for the development of oro-dispersible tablets. A great benefit of the evaluated processing technology is the simple adaption of the final dose by varying either the cutting length or the diameter of the nozzle resulting in a cost

  20. Properties of extrudates from sorghum varieties | Byaruhanga ...

    African Journals Online (AJOL)

    Physical-chemical properties of the extrudates including, lateral expansion, bulk density, hardness, water absorption index, water solubility index, as well as proximate composition were determined. The extrudates exhibited 240-300% lateral expansion and 0.067-0.095 g cm-3 bulk density. The water absorption index was ...

  1. Development of an extruder-feeder biomass direct liquefaction process

    Energy Technology Data Exchange (ETDEWEB)

    White, D.H.; Wolf, D. (Arizona Univ., Tucson, AZ (United States). Dept. of Chemical Engineering)

    1991-10-01

    As an abundant, renewable, domestic energy resource, biomass could help the United States reduce its dependence on imported oil. Biomass is the only renewable energy technology capable of addressing the national need for liquid transportation fuels. Thus, there is an incentive to develop economic conversion processes for converting biomass, including wood, into liquid fuels. Through research sponsored by the US DOE's Biomass Thermochemical Conversion Program, the University of Arizona has developed a unique biomass direct liquefaction system. The system features a modified single-screw extruder capable of pumping solid slurries containing as high as 60 wt% wood flour in wood oil derived vacuum bottoms at pressures up to 3000 psi. The extruder-feeder has been integrated with a unique reactor by the University to form a system which offers potential for improving high pressure biomass direct liquefaction technology. The extruder-feeder acts simultaneously as both a feed preheater and a pumping device for injecting wood slurries into a high pressure reactor in the biomass liquefaction process. An experimental facility was constructed and following shakedown operations, wood crude oil was produced by mid-1985. By July 1988, a total of 57 experimental continuous biomass liquefaction runs were made using White Birch wood feedstock. Good operability was achieved at slurry feed rates up to 30 lb/hr, reactor pressures from 800 to 3000 psi and temperatures from 350{degree}C to 430{degree}C under conditions covering a range of carbon monoxide feed rates and sodium carbonate catalyst addition. Crude wood oils containing as little as 6--10 wt% residual oxygen were produced. 38 refs., 82 figs., 26 tabs.

  2. Metallization of Extruded Briquettes (BREX in Midrex Process

    Directory of Open Access Journals (Sweden)

    Aitber Bizhanov

    2017-07-01

    Full Text Available The results of the full-scale testing of the Extruded Briquettes (BREX as the charge components of the industrial Midrex reactor are discussed. The influence of the type of binder on the degree of metallization of BREX is analyzed. Magnesium sulfate-based binder helps to reach highest metallization degree of BREX. Mineralogical study shows the difference in the iron-silicate phase’s development as well as in the porosity change during metallization depending on the binder used.

  3. A new method for the continuous production of single dosed controlled release matrix systems based on hot-melt extruded starch: analysis of relevant process parameters and implementation of an in-process control.

    Science.gov (United States)

    Kipping, Thomas; Rein, Hubert

    2013-05-01

    In the present study, we evaluated a novel processing technique for the continuous production of hot-melt extruded controlled release matrix systems. A cutting technique derived from plastics industry, where it is widely used for cutting of cables and wires was adapted into the production line. Extruded strands were shaped by a rotary fly cutter. Special focus is laid on the development of a process analytical technology by evaluating signals obtained from the servo control of the rotary fly cutter. The intention is to provide a better insight into the production process and to offer the ability to detect small variations in process-variables. A co-rotating twin-screw extruder ZSE 27 HP-PH from Leistritz (Nürnberg, Germany) was used to plasticize the starch; critical extrusion parameters were recorded. Still elastic strands were shaped by a rotary fly-cutter type Dynamat 20 from Metzner (Neu-Ulm, Germany). Properties of the final products were analyzed via digital image analysis to point out critical parameters influencing the quality. Important aspects were uniformity of diameter, height, roundness, weight, and variations in the cutting angle. Stability of the products was measured by friability tests and by determining the crushing strength of the final products. Drug loading studies up to 70% were performed to evaluate the capacity of the matrix and to prove the technological feasibility. Changes in viscosities during API addition were analyzed by a Haake Minilab capillary rheometer. X-ray studies were performed to investigate molecular structures of the matrices. External shapes of the products were highly affected by die-swelling of the melt. Reliable reproducibility concerning uniformity of mass could be achieved even for high production rates (>2500cuts/min). Both mechanical strength and die-swelling of the products could be linked to the ratio of amylose to amylopectin. Formulations containing up to 70% of API could still be processed. Viscosity

  4. Extruded plastic scintillator for MINERvA

    International Nuclear Information System (INIS)

    Pla-Dalmau, Anna; Bross, Alan D.; FermilabRykalin, Victor V.; Wood, Brian M.; NICADD, DeKalb

    2005-01-01

    An extrusion line has recently been installed at Fermilab in collaboration with NICADD (Northern Illinois Center for Accelerator and Detector Development). This new facility will serve to further develop and improve extruded plastic scintillator. Since polystyrene is widely used in the consumer industry, the logical path was to investigate the extrusion of commercial-grade polystyrene pellets with dopants to yield high quality plastic scintillator. The D0 and MINOS experiments are already using extruded scintillator strips in their detectors. A new experiment at Fermilab is pursuing the use of extruded plastic scintillator. A new plastic scintillator strip is being tested and its properties characterized. The initial results are presented here

  5. TEXTURE ANALYSIS OF EXTRUDED APPLE POMACE - WHEAT SEMOLINA BLENDS

    Directory of Open Access Journals (Sweden)

    Ivan Bakalov

    2016-03-01

    Full Text Available Apple pomace - wheat semolina blends were extruded in a laboratory single screw extruder (Brabender 20 DN, Germany. Effects apple pomace content, moisture content, screw speed, and temperature of final cooking zone on texture of extrudates were studied applying response surface methodology. The texture characteristics of the extrudates were measured using a TA.XT Plus Texture Analyser, Stable Micro Systems.

  6. Effect of twin-screw extrusion parameters on mechanical hardness ...

    Indian Academy of Sciences (India)

    A 2-level–4-factor factorial experimental design was used to investigate the influ- ... ture content, screw speed and temperature are found to influence, while feed rate ... of the food product that can be adequately evaluated by the consumer.

  7. Reactor

    International Nuclear Information System (INIS)

    Toyama, Masahiro; Kasai, Shigeo.

    1978-01-01

    Purpose: To provide a lmfbr type reactor wherein effusion of coolants through a loop contact portion is reduced even when fuel assemblies float up, and misloading of reactor core constituting elements is prevented thereby improving the reactor safety. Constitution: The reactor core constituents are secured in the reactor by utilizing the differential pressure between the high-pressure cooling chamber and low-pressure cooling chamber. A resistance port is formed at the upper part of a connecting pipe, and which is connect the low-pressure cooling chamber and the lower surface of the reactor core constituent. This resistance part is formed such that the internal sectional area of the connecting pipe is made larger stepwise toward the upper part, and the cylinder is formed larger so that it profiles the inner surface of the connecting pipe. (Aizawa, K.)

  8. Properties of extruded teff-oat composites

    Science.gov (United States)

    Teff is an ancient grain that is becoming more popular since it is gluten-free and a good source of vitamins, minerals and protein. Relatively little is known about the properties of extruded teff, although the high insoluble fiber and protein contents have been shown to limit expansion. The health ...

  9. The extrudate swell of HDPE: Rheological effects

    Science.gov (United States)

    Konaganti, Vinod Kumar; Ansari, Mahmoud; Mitsoulis, Evan; Hatzikiriakos, Savvas G.

    2017-05-01

    The extrudate swell of an industrial grade high molecular weight high-density polyethylene (HDPE) in capillary dies is studied experimentally and numerically using the integral K-BKZ constitutive model. The non-linear viscoelastic flow properties of the polymer resin are studied for a broad range of large step shear strains and high shear rates using the cone partitioned plate (CPP) geometry of the stress/strain controlled rotational rheometer. This allowed the determination of the rheological parameters accurately, in particular the damping function, which is proven to be the most important in simulating transient flows such as extrudate swell. A series of simulations performed using the integral K-BKZ Wagner model with different values of the Wagner exponent n, ranging from n=0.15 to 0.5, demonstrates that the extrudate swell predictions are extremely sensitive to the Wagner damping function exponent. Using the correct n-value resulted in extrudate swell predictions that are in excellent agreement with experimental measurements.

  10. Reactor

    International Nuclear Information System (INIS)

    Ikeda, Masaomi; Kashimura, Kazuo; Inoue, Kazuyuki; Nishioka, Kazuya.

    1979-01-01

    Purpose: To facilitate the construction of a reactor containment building, whereby the inspections of the outer wall of a reactor container after the completion of the construction of the reactor building can be easily carried out. Constitution: In a reactor accommodated in a container encircled by a building wall, a space is provided between the container and the building wall encircling the container, and a metal wall is provided in the space so that it is fitted in the building wall in an attachable or detatchable manner. (Aizawa, K.)

  11. Study on profile measurement of extruding tire tread by laser

    Science.gov (United States)

    Wang, LiangCai; Zhang, Wanping; Zhu, Weihu

    1996-10-01

    This paper presents a new 2D measuring system-profile measurement of extruding tire tread by laser. It includes the thickness measurement of extruding tire tread by laser and the width measurement of extruding tire tread using Moire Fringe. The system has been applied to process line of extruding tire tread. Two measuring results have been obtained. One is a standard profile picture of extruding tire tread including seven measuring values. Another one is a series of thickness and width values. When the scanning speed thickness range is thickness < +/- 0.1mm.

  12. Effects of fibre content on mechanical properties and fracture ...

    Indian Academy of Sciences (India)

    Administrator

    cost. The most important factors that affect the short fibres reinforcement are ... made with conventional techniques, including single or twin screw extruding (Li et al 2005), wet ball-milling mixing (Song et al 2002) and high-speed mechanical.

  13. Biopolymer blends based on polylactic acid and polyhydroxy butyrate-co-valerate: effect of clay on mechanical and thermal properties

    CSIR Research Space (South Africa)

    John, MJ

    2015-11-01

    Full Text Available Biodegradable polymer blends consisting of polylactic acid (PLA) and polyhydroxy butyrate-co-valerate (PHBV) have been prepared by melt mixing in a twin screw extruder and followed by injection molding technique. Cereplast PLA containing starch...

  14. EFFECT OF ADDITION OF PROTEIN PREPARATIONS ON THE QUALITY OF EXTRUDED MAIZE EXTRUDATES

    Directory of Open Access Journals (Sweden)

    Elżbieta Rytel

    2013-02-01

    Full Text Available The method of extrusion enables enrichment of snacking products with protein preparation simultaneously providing a high quality of end products. Maize semolina with particle size of 500-1250 μm was used as raw material and as additives soybean protein isolate, distillery yeast Safethanol 3035 and laboratory obtained potato protein preparation. Snacks were determined for contents of dry matter, protein, fat as well as for texture, volume weight, bulk density and sensory traits. The application of 3% and 6% additions of protein preparations in extruded snacks production was found to exert a beneficial effect on their chemical composition without deteriorating sensory characteristics. The higher, 6%, addition of proteins to extrudates turned out to significantly reduce content of fat (by 18% and ash (by 50%, and to increase total protein content by 26%, on average, in the products examined as compared to the samples free of additives. The addition of potato protein to extrudates, especially at the higher dose (6%, significantly improved their consistency and texture, simultaneously diminishing the expansion ratio of ready products. The higher (6% addition of yeast protein applied in the production of extrudates resulted in slight deterioration of their taste and aroma, yet had a positive effect on the structure and expansion ratio of the ready products. The extrudates produced with the addition of soybean protein were characterized by a good expansion ratio, uniform structure, irrespective of preparation dose and simultaneously demonstrated lower bulk mass as compared to the other products obtained in the experiment.

  15. Properties of extruded snacks supplemented with amaranth grain grits

    Directory of Open Access Journals (Sweden)

    Hadnađev Miroslav S.

    2009-01-01

    Full Text Available Extruded amaranth grain products have specific aroma and can be used as snack food, supplement in breakfast cereals, or as raw material for further processing. Extruded products of corn-amaranth grits blends, containing 20% or 50% amaranth grain grits, were produced by extrusion-cooking using a laboratory Brabender single screw extruder 20 DN. Extrudates with various texture were obtained. During extrusion process starch granules are partially degraded, hence rheological properties were examined. All samples exhibited thixotropic flow behavior. Those samples in which part of the corn grits was replaced with amaranth one had lower viscosity and exhibited lower level of structuration during storage.

  16. Mechanical properties of roll extruded nuclear reactor piping

    International Nuclear Information System (INIS)

    Steichen, J.M.; Knecht, R.L.

    1975-01-01

    The elevated temperature mechanical properties of large diameter (28 inches) seamless pipe produced by roll extrusion for use as primary piping for sodium coolant in the Fast Flux Test Facility (FFTF) have been characterized. The three heats of Type 316H stainless steel piping material used exhibited consistent mechanical properties and chemical compositions. Tensile and creep-rupture properties exceeded values on which the allowable stresses for ASME Code Case 1592 on Nuclear Components in Elevated Temperature Service were based. Tensile strength and ductility were essentially unchanged by aging in static sodium at 1050 0 F for times to 10,000 hours. High strain rate tensile tests showed that tensile properties were insensitive to strain rate at temperatures to 900 0 F and that for temperatures of 1050 0 F and above both strength and ductility significantly increased with increasing strain rate. Fatigue-crack propagation properties were comparable to results obtained on plate material and no differences in crack propagation were found between axial and circumferential orientations. (U.S.)

  17. The nutritional properties of extruded and non-extruded corn fiber isolate.

    Science.gov (United States)

    Artz, W E; Warren, C C; Erdman, J W; Villota, R

    1990-01-01

    The feed efficiency and selected organ weights of rats fed diets containing 3 or 7% corn fiber, extruded corn fiber or silica were compared to rats fed a fiber-free diet. No significant differences were found in feed efficiency, spleen, lung or liver weights for any of the treatments relative to the fiber-free control diet.

  18. Reactors

    DEFF Research Database (Denmark)

    Shah, Vivek; Vaz Salles, Marcos António

    2018-01-01

    The requirements for OLTP database systems are becoming ever more demanding. Domains such as finance and computer games increasingly mandate that developers be able to encode complex application logic and control transaction latencies in in-memory databases. At the same time, infrastructure...... engineers in these domains need to experiment with and deploy OLTP database architectures that ensure application scalability and maximize resource utilization in modern machines. In this paper, we propose a relational actor programming model for in-memory databases as a novel, holistic approach towards......-level function calls. In contrast to classic transactional models, however, reactors allow developers to take advantage of intra-transaction parallelism and state encapsulation in their applications to reduce latency and improve locality. Moreover, reactors enable a new degree of flexibility in database...

  19. Fuzzy logic application for extruders replacement problem

    Directory of Open Access Journals (Sweden)

    Edison Conde Perez dos Santos

    2017-03-01

    Full Text Available In a scenario of uncertainty and imprecision, before taking the replacement analysis, a manager needs to consider the uncertain reality of a problem. In this scenario, the fuzzy logic makes an excellent option. Therefore, it is necessary to make a decision based on the fuzzy model. This study is based on the comparison of two methodologies used in the problem of asset replacement. The study, thus, was based on a comparison between two extruders for polypropylene yarn bibliopegy, comparing mainly the costs involved in maintaining the equipment.

  20. Method and apparatus for extruding thermoplastic material

    International Nuclear Information System (INIS)

    McKelvey, J.M.

    1985-01-01

    A gear pump assisted screw conveyor extrusion system utilizing a cartridge heating device disposed axially within the screw and having the drives for the gear pump and the screw correlated in speed to create relatively little pressure in the thermoplastic material being extruded such that relatively little mechanical working thereof occurs. The thermoplastic material is melted in the screw conveyor primarily by heat transfer from the cartridge heater and the gear pump is utilized for conveying the melted material under pressure to a subsequent work station. A relatively deep material-conveying spiral channel is provided in the screw for maximized extrusion output per revolution of the screw and minimized mechanical energy generation by the screw. A motionless mixer may be employed intermediate the screw and the work station to homogenize the melted material for reducing temperature gradients therein. The system advantageously is capable of extruding material at a substantially greater rate and a lower material temperature and with substantially increased power economy than conventional systems utilizing a high pressure, externally heated screw conveyor portion

  1. Reactor

    International Nuclear Information System (INIS)

    Fujibayashi, Toru.

    1976-01-01

    Object: To provide a boiling water reactor which can enhance a quake resisting strength and flatten power distribution. Structure: At least more than four fuel bundles, in which a plurality of fuel rods are arranged in lattice fashion which upper and lower portions are supported by tie-plates, are bundled and then covered by a square channel box. The control rod is movably arranged within a space formed by adjoining channel boxes. A spacer of trapezoidal section is disposed in the central portion on the side of the channel box over substantially full length in height direction, and a neutron instrumented tube is disposed in the central portion inside the channel box. Thus, where a horizontal load is exerted due to earthquake or the like, the spacers come into contact with each other to support the channel box and prevent it from abnormal vibrations. (Furukawa, Y.)

  2. Improvements in processing characteristics and engineering properties of wood flour-filled high density polyethylene composite sheeting in the presence of hollow glass microspheres

    Science.gov (United States)

    Baris Yalcin; Steve E Amos; Andrew S D Souza; Craig M Clemons; I Sedat Gunes; Troy K Ista

    2012-01-01

    Hollow glass microspheres were introduced into wood flour/high density polyethylene composites by melt compounding in a twin-screw extruder. The prepared composites were subsequently converted to extruded profiles in order to obtain composite sheeting. The presence of hollow glass microspheres highly reduced the density of the extruded sheets down to 0.9 g/cc, while...

  3. Evaluation of the amount of apically extruded debris during ...

    African Journals Online (AJOL)

    2015-04-06

    Apr 6, 2015 ... Objective: To evaluate the amount of apically extruded debris during retreatment (with or without solvent) of root canals filled by two ... These filling materials can be used with several obturation .... The tip of the master cone.

  4. Acceptability and characterization of extruded pinto, navy and black beans.

    Science.gov (United States)

    Simons, Courtney W; Hall, Clifford; Tulbek, Mehmet; Mendis, Mihiri; Heck, Taylor; Ogunyemi, Samuel

    2015-08-30

    Consumption of dry beans has been relatively flat over the last decade. Creating new bean products may increase the consumption of beans and allow more consumers to obtain the health benefits of beans. In this study, pinto, navy and black beans were milled and the resulting flours extruded into puffs. Unflavored extruded puffs were evaluated by untrained panelists using a hedonic scale for appearance, flavor, texture and overall acceptability. The compositions of raw flours and extrudates were characterized. Sensory results indicated that all beans met or exceeded the minimum requirement for acceptability. Overall acceptability of navy and pinto beans was not significantly different, while acceptability of black bean puffs was significantly lower. Total protein (198-217 g kg(-1)) in extrudates was significantly different among the three beans. Total starch ranged from 398 to 406 g kg(-1) and was not significantly different. Resistant starch, total extractable lipid and raffinose contents were significantly reduced by extrusion. Extrusion did not affect crude fiber and phytic acid contents. The minimal effects on protein and fiber contents, the significant reduction in raffinose content and the acceptability of the unflavored extruded puffs support using various bean flours as ingredients in extruded puffed products. © 2014 Society of Chemical Industry.

  5. Apically-extruded debris using the ProTaper system.

    Science.gov (United States)

    Azar, Nasim Gheshlaghi; Ebrahimi, Gholamreza

    2005-04-01

    The purpose of this in vitro study was to determine the quantity of debris and irrigant extruded apically using the ProTaper system compared to ProFiles and K-Flexofiles. Thirty-six mesio-buccal root canals of human mandibular molars were selected and divided into three groups of twelve canals. Two groups were instrumented with ProFiles and ProTapers according to the manufacturer's instructions. The other group was instrumented with K-Flexofiles using the step-back technique. A standard amount of irrigant was used for each canal. Apically-extruded debris and irrigant was collected in pre-weighed vials. The mean weight of extruded debris and irrigant for each group was statistically analysed using Student's t-test and one-way ANOVA. All instrumentation techniques produced extruded debris and irrigant. Although the mean amount of extrusion with the step-back technique was higher than the two rotary systems, there was no significant difference between the three groups (p > 0.05). NiTi rotary systems were associated with less apical extrusion, but were not significantly better than hand file instrumentation. All techniques extruded debris.

  6. Bio rapid prototyping by extruding/aspirating/refilling thermoreversible hydrogel

    International Nuclear Information System (INIS)

    Iwami, K; Noda, T; Ishida, K; Umeda, N; Morishima, K; Nakamura, M

    2010-01-01

    This paper reports a method for rapid prototyping of cell tissues, which is based on a system that extrudes, aspirates and refills a mixture of cells and thermoreversible hydrogel as a scaffold. In the extruding mode, a cell-mixed scaffold solution in the sol state is extruded from a cooled micronozzle into a temperature-controlled substrate, which keeps the scaffold in the gel state. In the aspiration mode, the opposite process is performed by Bernoulli suction. In the refilling mode, the solution is extruded into a groove created in the aspiration mode. The minimum width of extruded hydrogel pattern is 114 ± 15 μm by employing a nozzle of diameter 100 μm, and that of aspirated groove was 355 ± 10 μm using a 500 μm-diameter nozzle. Gum arabic is mixed with the scaffold solution to avoid peeling-off of the gel pattern from the substrate. Patterning of Sf-9 cell tissue is demonstrated, and the stability of the patterned cell is investigated. This system offers a procedure for rapid prototyping and local modification of cell scaffolds for tissue engineering.

  7. The effects of water and sucrose contents on the physicochemical properties of non-directly expanded rice flour extrudates Os efeitos do teor de água e de sacarose nas propriedades físico-químicas de extrusados não expandidos de arroz

    Directory of Open Access Journals (Sweden)

    Marcia Cristina da Silva

    2009-09-01

    Full Text Available Rice flour was processed by extrusion cooking in the presence of variable contents of water and sucrose. The process was carried out in a twin-screw extruder under the conditions given by a centre rotational experimental design of second order. The effects of the independent variables, water content (27.9 to 42.1%, and sucrose content (0.1 to 19.9% on the physicochemical properties of the extrudates were investigated. The water absorption index (WAI, water solubility index (WSI, volumetric expansion index (VEI, and bulk density (BD were determined as dependent variables. BD was determined for samples before and after frying. An increase in water contents resulted in higher WAI and VEI, and lower WSI and BD for extrudates before and after frying. Higher sucrose levels led to increased values of WAI and VEI and to reduced values of WSI and BD. Both independent variables had significant influence on the physicochemical properties of rice flour extrudates. However, the sucrose content was the most significant. The interaction between these two independent variables and their quadratic effect were also important for the responses studied.A farinha de arroz foi extrusada em presença de diferentes teores de água e sacarose. O processamento foi realizado em extrusora dupla-rosca, sob condições fornecidas por um delineamento experimental rotacional de segunda ordem. Os efeitos das variáveis independentes, teor de água (27,9 a 42,1% e teor de sacarose (0,1 a 19,9%, sobre as propriedades físico-químicas dos extrusados, foram estudados. As variáveis dependentes avaliadas foram o índice de absorção de água (WAI, o índice de solubilidade em água (WSI, o índice de expansão volumétrica (VEI e a densidade aparente (BD. A densidade aparente (BD foi determinada para os extrusados antes e depois do processo de fritura. O aumento no teor de água resultou em maiores valores de WAI e VEI e menores valores de WSI e de BD (para as amostras fritas e n

  8. Analysis of the Retained Gas Sample (RGS) Extruder Assembly

    International Nuclear Information System (INIS)

    Coverdell, B.L.

    1995-09-01

    In order for the Retained Gas Sample (RGS) Extruder Assembly to be safely used it was determined by the cognizant engineer that analysis was necessary. The use of the finite-element analysis (FEA) progarm COSMOS/M version 1.71 permitted a quick, easy, and detailed stress analysis of the RGS Extruder Assembly. The FEA model is a three dimensional model using the SHELL4T element type. From the results of the FEA, the cognizant engineer determined that the RGS extruder would be rated at 10,000 lbf and load tested to 12,000 lbf. The respective input and output files for the model are EXTR02.GFM and EXTR02.OUT and can be found on the attached tape

  9. Extruder system and method for treatment of a gaseous medium

    Energy Technology Data Exchange (ETDEWEB)

    Silvi, Norberto; Perry, Robert James; Singh, Surinder Prabhjot; Balch, Gary Stephen; Westendorf, Tiffany Elizabeth Pinard

    2016-04-05

    A system for treatment of a gaseous medium, comprises an extruder having a barrel. The extruder further comprises a first inlet port, a second inlet port, and a plurality of outlet ports coupled to the barrel. The first inlet port is configured for feeding a lean sorbent, the second inlet port is configured for feeding a gaseous medium, and the plurality of outlet ports are configured for releasing a plurality of components removed from the gaseous medium. Further, the extruder comprises a plurality of helical elements coupled to a plurality of kneading elements, mounted on a shaft, and disposed within the barrel. The barrel and the plurality of helical and kneading elements together form an absorption unit and a desorption unit. The first and second inlet ports are formed in the absorption unit and the plurality of outlet ports are formed in the absorption and desorption units.

  10. Quality improvement of melt extruded laminar systems using mixture design.

    Science.gov (United States)

    Hasa, D; Perissutti, B; Campisi, B; Grassi, M; Grabnar, I; Golob, S; Mian, M; Voinovich, D

    2015-07-30

    This study investigates the application of melt extrusion for the development of an oral retard formulation with a precise drug release over time. Since adjusting the formulation appears to be of the utmost importance in achieving the desired drug release patterns, different formulations of laminar extrudates were prepared according to the principles of Experimental Design, using a design for mixtures to assess the influence of formulation composition on the in vitro drug release from the extrudates after 1h and after 8h. The effect of each component on the two response variables was also studied. Ternary mixtures of theophylline (model drug), monohydrate lactose and microcrystalline wax (as thermoplastic binder) were extruded in a lab scale vertical ram extruder in absence of solvents at a temperature below the melting point of the binder (so that the crystalline state of the drug could be maintained), through a rectangular die to obtain suitable laminar systems. Thanks to the desirability approach and a reliability study for ensuring the quality of the formulation, a very restricted optimal zone was defined within the experimental domain. Among the mixture components, the variation of microcrystalline wax content played the most significant role in overall influence on the in vitro drug release. The formulation theophylline:lactose:wax, 57:14:29 (by weight), selected based on the desirability zone, was subsequently used for in vivo studies. The plasma profile, obtained after oral administration of the laminar extruded system in hard gelatine capsules, revealed the typical trend of an oral retard formulation. The application of the mixture experimental design associated to a desirability function permitted to optimize the extruded system and to determine the composition space that ensures final product quality. Copyright © 2015 Elsevier B.V. All rights reserved.

  11. Physical and functional properties of arrowroot starch extrudates.

    Science.gov (United States)

    Jyothi, A N; Sheriff, J T; Sajeev, M S

    2009-03-01

    Arrowroot starch, a commercially underexploited tuber starch but having potential digestive and medicinal properties, has been subjected to extrusion cooking using a single screw food extruder. Different levels of feed moisture (12%, 14%, and 16%) and extrusion temperatures (140, 150, 160, 170, 180, and 190 degrees C) were used for extrusion. The physical properties--bulk density, true density, porosity, and expansion ratio; functional properties such as water absorption index, water solubility index, oil absorption index, pasting, rheological, and textural properties; and in vitro enzyme digestibility of the extrudates were determined. The expansion ratio of the extrudates ranged from 3.22 to 6.09. The water absorption index (6.52 to 8.85 g gel/g dry sample), water solubility index (15.92% to 41.31%), and oil absorption index (0.50 to 1.70 g/g) were higher for the extrudates in comparison to native starch (1.81 g gel/g dry sample, 1.16% and 0.60 g/g, respectively). The rheological properties, storage modulus, and loss modulus of the gelatinized powdered extrudates were significantly lower (P extruded at higher feed moisture and lower extrusion temperature, whereas snap force and energy were higher at lower feed moisture and temperature. There was a significant decrease in the percentage digestibility of arrowroot starch (30.07% after 30 min of incubation with the enzyme) after extrusion (25.27% to 30.56%). Extrusion cooking of arrowroot starch resulted in products with very good expansion, color, and lower digestibility, which can be exploited for its potential use as a snack food.

  12. An in vitro comparison of apically extruded debris using three rotary nickel-titanium instruments

    Directory of Open Access Journals (Sweden)

    Tamer Tasdemir

    2010-09-01

    Conclusion: According to this study, all instrumentation techniques apically extruded debris through the apical foramen. However, the BioRaCe instruments induced less extruded debris than the ProTaper Universal and Mtwo rotary systems.

  13. Development of an extruder-feeder biomass direct liquefaction process. Volume 2, Parts 4--8: Final report

    Energy Technology Data Exchange (ETDEWEB)

    White, D.H.; Wolf, D. [Arizona Univ., Tucson, AZ (United States). Dept. of Chemical Engineering

    1991-10-01

    As an abundant, renewable, domestic energy resource, biomass could help the United States reduce its dependence on imported oil. Biomass is the only renewable energy technology capable of addressing the national need for liquid transportation fuels. Thus, there is an incentive to develop economic conversion processes for converting biomass, including wood, into liquid fuels. Through research sponsored by the US DOE`s Biomass Thermochemical Conversion Program, the University of Arizona has developed a unique biomass direct liquefaction system. The system features a modified single-screw extruder capable of pumping solid slurries containing as high as 60 wt% wood flour in wood oil derived vacuum bottoms at pressures up to 3000 psi. The extruder-feeder has been integrated with a unique reactor by the University to form a system which offers potential for improving high pressure biomass direct liquefaction technology. The extruder-feeder acts simultaneously as both a feed preheater and a pumping device for injecting wood slurries into a high pressure reactor in the biomass liquefaction process. An experimental facility was constructed and following shakedown operations, wood crude oil was produced by mid-1985. By July 1988, a total of 57 experimental continuous biomass liquefaction runs were made using White Birch wood feedstock. Good operability was achieved at slurry feed rates up to 30 lb/hr, reactor pressures from 800 to 3000 psi and temperatures from 350{degree}C to 430{degree}C under conditions covering a range of carbon monoxide feed rates and sodium carbonate catalyst addition. Crude wood oils containing as little as 6--10 wt% residual oxygen were produced. 38 refs., 82 figs., 26 tabs.

  14. Alfalfa silage ratios and full fat extruded soybeans on milk

    African Journals Online (AJOL)

    USER

    2010-08-16

    Aug 16, 2010 ... Treatments were arranged in a 2 × 3 factorial with 0 or 5% full fat extruded soybeans meal (dry matter basis) and ... Milk fat and lactose were not affected by replacing corn .... The oven temperature was initially 180°C for 45.

  15. [Significance of extruded feeds for trout nutrition and water protection].

    Science.gov (United States)

    Steffens, W

    1993-01-01

    Extruded feeds exhibit an improved starch digestibility and are more firmly bound due to the almost complete gelatinization of the starch. This results in fewer fines and longer water stability than pelleted feeds. Extruded pellets also have the advantage that they can soak up more oil than a conventional pellet. It is therefore possible to increase the maximum oil content to more than 20%. On the other hand extruding feeds is more expensive than steam pelleting. Gelatinized starch is a useful energy source in trout diets helping to reduce feed conversion ratios. Proportions up to 35-40% in the diet are tolerable. Using high dietary levels of both gelatinized starch and oil the non-protein energy of feed may be increased and thus a protein-sparing effect results. High-energy diets enable to reduce excretion of faeces and of nitrogen via gills. In addition a decrease of phosphorus level in feeds and thus of phosphorus excretion by fish is possible. Extruded high-energy diets therefore make a contribution to improve water quality.

  16. Weight analyses and nitrogen balance assay in rats fed extruded ...

    African Journals Online (AJOL)

    Weight analyses and nitrogen balance assay in adult rats in raw and extruded African breadfruit (Treculia africana) based diets were carried out using response surface methodology in a central composite design. Process variables were feed composition (40 - 100 % African breadfruit, 0 - 5 % corn and 0 - 55 % soybean, ...

  17. Modeling The Effect Of Extruder Screw Speed On The Mechanical ...

    African Journals Online (AJOL)

    Modeling The Effect Of Extruder Screw Speed On The Mechanical Properties Of High Density Polyethylene Blown Film. ... Journal of Modeling, Design and Management of Engineering Systems ... Two sets of multiple linear regression models were developed to predict impact failure weight and tenacity respectively.

  18. exploration the extrudability of aluminum matrix composite (lm6/tic)

    African Journals Online (AJOL)

    lanez

    2017-11-24

    Nov 24, 2017 ... Aluminum matrix composites (LM6/TiC) is a mix of excellent properties of aluminum casting alloy (LM6), and particles of (TiC) which make it the first choice in many applications like airplane and marine industries. During this research the extrudability and mechanical specifications of this composite ...

  19. Investigation of heat transfer for extruded polymers cooled in water

    CSIR Research Space (South Africa)

    Kumar, R

    2015-10-01

    Full Text Available . The temperature of still water after 1, 5 and 10 min were determined experimentally using the digital temperature sensor. The temperature gains for the water after the immersion of the extruded polymers were determined at different time intervals. In the second...

  20. Extrudates of starch-xanthan gum mixtures as affected by chemical agents and irradiation

    International Nuclear Information System (INIS)

    Hanna, M.A.; Chinnaswamy, R.; Gray, D.R.; Miladinov, V.D.

    1997-01-01

    Mixtures of starch, xanthan gum and either polyvinyl alcohol, epichlorohydrin, valeric acid or adipoyl chloride were extruded. Properties of extrudates including apparent viscosity, water solubility, water absorption indices and extrudate expansion were measured for different proportions of xanthan gum, 70% amylose starch (with or without irradiation) and chemical agents. Extrusion with chemical agents and irradiation changed physical properties of both starch and xanthan gum. Expansions of extrudates were higher than that of starch. Viscosity of extrudates increased with xanthan gum concentration. The addition of 1% (w/w) polyvinyl alcohol had the greatest effect of the chemical agents. Irradiation increased the apparent viscosity of starch-xanthan gum mixtures

  1. Characteristics of hydrostatically extruded Zr-2.5Nb alloy

    International Nuclear Information System (INIS)

    Jie, Z.; Jiaqi, D.; Tieqi, Y.; Wenxian, H.; Yan, L.; Yunxia, Z.; Zhenhe, L.

    1984-01-01

    Hydrostatic extrusion is a new production technology. Zr-2.5Nb alloy tubes cold hydrostatically extruded possess excellent mechanical properties similar to heat-treated tubes and better than cold-worked tubes. Examination by transmission electron microscope shows that the alloy is of a uniform cell substructure containing the (α + β) phases, which is one of important factors improving properties of the alloy. The study of texture, stress, and reorientation of the hydride shows that hydrostatically extruded tubes with basal plane normals in the radial direction have obviously higher hydride reorientation threshold stress than tubes with basal plane normals in the circumferential direction. Moreover, investigation of fracture toughness reveals that hydride distributed perpendicular to the crack propagation direction restrains further propagation of the crack. It is favorable for preserving the fracture resistance of the material

  2. Extrudability and Consolidation of Blends between CGM and DDGS

    Directory of Open Access Journals (Sweden)

    C. J. R. Verbeek

    2016-01-01

    Full Text Available During the last decade, the global biofuels industry has experienced exponential growth. By-products such as high protein corn gluten meal (CGM and high fibre distillers dried grains with solubles (DDGS have grown in parallel. CGM has been shown to be suitable as a biopolymer; the high fibre content of DDGS reduces its effectiveness, although it is considerably cheaper. In this study, the processing behaviour of CGM and DDGS blends was evaluated and resulting extrudate properties were determined. Prior to processing, urea was used as a denaturant. DDGS : CGM ratios of 0, 33, 50, 66, and 100% were processed in a single screw extruder, which solely used dissipative heating. Blends containing DDGS were less uniformly consolidated and resulted in more dissipative heating. Blends showed multiple glass transitions, which is characteristic of mechanically compatible blends. Transmission electron microscopy revealed phase separation on a microscale, although distinct CGM or DDGS phases could not be identified. On a macroscale, optical microscopy suggested that CGM-rich blends were better consolidated, supported by visual observations of a more continuous extrudate formed during extrusion. Future work should aim to also characterize the mechanical properties of these blends to assess their suitability as either bioplastic feedstock or pelletized livestock feed.

  3. Diclofenac sodium sustained release hot melt extruded lipid matrices.

    Science.gov (United States)

    Vithani, K; Cuppok, Y; Mostafa, S; Slipper, I J; Snowden, M J; Douroumis, D

    2014-08-01

    Sustained release diclofenac sodium (Df-Na) solid lipid matrices with Compritol® 888 ATO were developed in this study. The drug/lipid powders were processed via cold and hot melt extrusion at various drug loadings. The influence of the processing temperatures, drug loading and the addition of excipients on the obtained dissolution rates was investigated. The physicochemical characterization of the extruded batches showed the existence of crystalline drug in the extrudates with a small amount being solubilized in the lipid matrix. The drug content and uniformity on the tablet surface were also investigated by using energy dispersive X-ray microanalysis. The dissolution rates were found to depend on the actual Df-Na loading and the nature of the added excipients, while the effect of the processing temperatures was negligible. The dissolution mechanism of all extruded formulations followed Peppas-Korsemeyer law, based on the estimated determination coefficients and the dissolution constant rates, indicating drug diffusion from the lipid matrices.

  4. Enrichment of extruded snack products with whey protein

    Directory of Open Access Journals (Sweden)

    Mladen Brnčić

    2008-08-01

    Full Text Available Highest share in products with whey proteins addition belongs to aromatised drinks, aromatised protein bars and various dietetic preparations. In the last few years, there is increased use of the extrusion process for production of food products. This process is, besides other things, used for obtaining directly expanded products, which are immediately packed and sent on market after mechanical and thermal treatment in extruder, or after drying for a short time. One of these food products is “snack” food. Snack food is made with twin corotating screw extruders, in which raw materials are submitted to high temperatures and short time, with intensive expansion and rapid pressure drop. For the production of this category of food products, basic ingredients like corn, wheat, rye and rice, with the maximum of 9 % of proteins, are used. With the development of extrusion technology, special attention is focused on the enrichment of extruded products with different types of proteins, including proteins. In this paper, review of the newest research and achievements in embedding various types of whey concentrates in snack food will be represented. This category of food products for direct consummation is constantly increasing, and addition of whey protein concentrate adds better nutritional value and increased functionality.

  5. Mixing and transport during pharmaceutical twin-screw wet granulation: Experimental analysis via chemical imaging

    DEFF Research Database (Denmark)

    Kumar, Ashish; Vercruysse, Jurgen; Toiviainen, Maunu

    2014-01-01

    to calculate the mean residence time, mean centred variance and the Péclet number to determine the axial mixing and predominance of convective over dispersive transport. The results showed that screw speed is the most influential parameter in terms of RTD and axial mixing in the TSG and established...... a significant interaction between screw design parameters (number and stagger angle of kneading discs) and the process parameters (material throughput and number of kneading discs). The results of the study will allow the development and validation of a transport model capable of predicting the RTD and macro...

  6. Study of the cooling process of an extruded aluminium profile

    International Nuclear Information System (INIS)

    Bouffioux, C.; Habraken, A.M.; Carton, M.; Lecomte-Beckers, J.

    2004-01-01

    The prediction of the final axial stresses and the residual strains of complex extruded aluminium profiles requires a good knowledge of the material behavior and of the industrial process. This paper is focused on the methods required to provide the whole set of data: material ones and process ones. Scanning differential calorimetry, dilatometry and diffusivity tests identify thermophysic material properties and hot tensile tests identify parameters of the elasto-visco-plastic Norton-Hoff law. The description of the industrial process and its simulations are described. Then a sensitivity analyzis provides the cooling key parameters causing the undesired final curvature during the industrial process

  7. Extrude Hone deburring with X-base media

    Energy Technology Data Exchange (ETDEWEB)

    Gillespie, L.K.

    1973-09-01

    Small precision mechanisms must have burr-free, sharp-edged parts to operate well. Controlling the size of burrs can lower burr removal costs and improve edge repeatability. Study results indicated that with conventional tooling approaches, Extrude Hone deburring with x-base media removes more material from the hole than desired and is less repeatable than required on precision miniature parts. With this media, the process is most applicable to precision miniature parts with burrs less than 25.4 ..mu..m thick, allowable hole size changes equal to burr thickness, and allowable hole size repeatability of +-0.2 times the actual average hole size change.

  8. Continuous thickness control of extruded pipes with assistance of microcomputers

    International Nuclear Information System (INIS)

    Breil, J.

    1983-06-01

    Because of economic and quality securing reasons a constant wall thickness of extruded pipes in circumference and extrusion direction is an important production aim. Therefore a microcomputer controlled system was developed, which controls die centering with electric motors. The control of wall thickness distribution; was realized with two conceptions: a dead time subjected control with a rotating on line wall thickness measuring instrument and an adaptive control with sensors in the pipe die. With a PI-algorithm excentricities of 30% of the wall thickness could be controlled below a trigger level of 2% within three dead times. (orig.) [de

  9. Extruded expanded polystyrene sheets coated by TiO{sub 2} as new photocatalytic materials for foodstuffs packaging

    Energy Technology Data Exchange (ETDEWEB)

    Loddo, V.; Marci, G. [Schiavello-Grillone Photocatalysis Group - Dipartimento di Ingegneria Elettrica, Elettronica e delle Telecomunicazioni, di tecnologie Chimiche, Automatica e modelli Matematici - Universita degli Studi di Palermo, Viale delle Scienze (Ed. 6) - 90128 Palermo (Italy); Palmisano, G., E-mail: giovanni_palmisano@yahoo.it [Schiavello-Grillone Photocatalysis Group - Dipartimento di Ingegneria Elettrica, Elettronica e delle Telecomunicazioni, di tecnologie Chimiche, Automatica e modelli Matematici - Universita degli Studi di Palermo, Viale delle Scienze (Ed. 6) - 90128 Palermo (Italy); Yurdakal, S. [Kimya Boeluemue, Fen-Edebiyat Fakueltesi, Afyon Kocatepe Ueniversitesi - Ahmet Necdet Sezer Kampuesue - 03200 Afyon (Turkey); Brazzoli, M.; Garavaglia, L. [Sirap-Gema S.p.A. - Via Industriale, 1/3 - 25028 Verolanuova (Brescia) (Italy); Palmisano, L., E-mail: leonardo.palmisano@unipa.it [Schiavello-Grillone Photocatalysis Group - Dipartimento di Ingegneria Elettrica, Elettronica e delle Telecomunicazioni, di tecnologie Chimiche, Automatica e modelli Matematici - Universita degli Studi di Palermo, Viale delle Scienze (Ed. 6) - 90128 Palermo (Italy)

    2012-11-15

    Highlights: Black-Right-Pointing-Pointer An extruded polystyrene has been functionalised by TiO{sub 2}. Black-Right-Pointing-Pointer A photocatalytic polymer has been developed via a sol-gel method. Black-Right-Pointing-Pointer Thermoformed packagings for foodstuffs application have been prepared. - Abstract: Nanostructured, photoactive anatase TiO{sub 2} sol prepared under very mild conditions using titanium tetraisopropoxide as the precursor is used to functionalise extruded expanded polystyrene (XPS) sheets by spray-coating resulting in stable and active materials functionalised by TiO{sub 2} nanoparticles. Photocatalytic tests of these sheets performed in a batch reactor in gas-solid system under UV irradiation show their successful activity in degrading probe molecules (2-propanol, trimethylamine and ethene). Raman spectra ensure the deposition of TiO{sub 2} as crystalline anatase phase on the polymer surface. The presence of TiO{sub 2} with respect to polymer surface can be observed in SEM images coupled to EDAX mapping allowing to monitor the surface morphology and the distribution of TiO{sub 2} particles. Finally thermoforming of these sheets in industrial standard equipment leads to useful containers for foodstuffs.

  10. Development of techniques for radwaste systems in CANDU power stations

    International Nuclear Information System (INIS)

    Bourns, W.T.; Buckley, L.P.; Burrill, K.A.

    1979-04-01

    Techniques to reduce the volume of CANDU reactor wastes and to bitumenize them are being developed at Chalk River Nuclear Laboratories. Reverse osmosis is suitable for initial purification of dilute radioactive aqueous wastes. Tubular membranes are used to concentrate wastes to 5 weight percent solids, and while the membranes do foul, they may be cleaned mechanically, chemically, or with fresh feed. A wiped-film evaporator then concentrates the retentate to a 20 weight-percent slurry. A twin-screw extruder-evaporator has been used to bitumenize this slurry, and it will also handle ion exchange resin and dry incinerator ash. Work on a wiped-film evaporator as a bitumenizer for various feeds is in progress. More experience in handling solid feeds is needed before work can proceed to the demonstraton phase. (auth)

  11. Large volume syringe pump extruder for desktop 3D printers

    Directory of Open Access Journals (Sweden)

    Kira Pusch

    2018-04-01

    Full Text Available Syringe pump extruders are required for a wide range of 3D printing applications, including bioprinting, embedded printing, and food printing. However, the mass of the syringe becomes a major challenge for most printing platforms, requiring compromises in speed, resolution and/or volume. To address these issues, we have designed a syringe pump large volume extruder (LVE that is compatible with low-cost, open source 3D printers, and herein demonstrate its performance on a PrintrBot Simple Metal. Key aspects of the LVE include: (1 it is open source and compatible with open source hardware and software, making it inexpensive and widely accessible to the 3D printing community, (2 it utilizes a standard 60 mL syringe as its ink reservoir, effectively increasing print volume of the average bioprinter, (3 it is capable of retraction and high speed movements, and (4 it can print fluids using nozzle diameters as small as 100 μm, enabling the printing of complex shapes/objects when used in conjunction with the freeform reversible embedding of suspended hydrogels (FRESH 3D printing method. Printing performance of the LVE is demonstrated by utilizing alginate as a model biomaterial ink to fabricate parametric CAD models and standard calibration objects. Keywords: Additive manufacturing, 3D bioprinting, Embedded printing, FRESH, Soft materials extrusion

  12. Performance Testing of Hydrodesulfurization Catalysts Using a Single-Pellet-String Reactor

    NARCIS (Netherlands)

    Moonen, Roel; Ras, Erik Jan; Harvey, Clare; Alles, Jeroen; Moulijn, J.A.

    2017-01-01

    Small-scale parallel trickle-bed reactors were used to evaluate the performance of a commercial hydrodesulfurization catalyst under industrially relevant conditions. Catalyst extrudates were loaded as a single string in reactor tubes. It is demonstrated that product sulfur levels and densities

  13. Use of Red Cactus Pear (Opuntia ficus-indica Encapsulated Powder to Pigment Extruded Cereal

    Directory of Open Access Journals (Sweden)

    Martha G. Ruiz-Gutiérrez

    2017-01-01

    Full Text Available Encapsulated powder of the red cactus pear is a potential natural dye for the food industry and a known antioxidant. Although the use of this powder is possible, it is not clear how it alters food properties, thus ensuing commercial acceptability. The aim of this study was to evaluate the effect of encapsulated powder of the red cactus pear on the physicochemical properties of extruded cereals. The powder was mixed (2.5, 5.0, and 7.5% w/w with maize grits and extruded (mix moisture 22%, temperature 100°C, and screw speed 325 rpm. The physical, chemical, and sensory characteristics of the extruded cereal were evaluated; extruded cereal without encapsulated powder was used as a control. All cereal extrudates pigmented with the encapsulated powder showed statistically significant differences (P<0.05 in expansion, water absorption, color, density, and texture compared to the control. The encapsulated powder had a positive effect on expansion and water absorption indices, as well as color parameters, but a negative effect on density and texture. Extruded cereal properties were significantly (P<0.05 correlated. Sensorially, consumers accepted the extruded cereal with a lower red cactus pear powder content (2.5% w/w, because this presented characteristics similar to extruded cereal lacking pigment.

  14. Production and characterization of cornstarch/cellulose acetate/silver sulfadiazine extrudate matrices

    Energy Technology Data Exchange (ETDEWEB)

    Zepon, Karine Modolon [CIMJECT, Departamento de Engenharia Mecânica, Universidade Federal de Santa Catarina, 88040-900 Florianópolis, SC (Brazil); TECFARMA, Universidade do Sul de Santa Catarina, 88704-900 Tubarão, SC (Brazil); Petronilho, Fabricia [FICEXP, Universidade do Sul de Santa Catarina, 88704-900 Tubarão, SC (Brazil); Soldi, Valdir [POLIMAT, Universidade Federal de Santa Catarina, 88040-900 Florianópolis, SC (Brazil); Salmoria, Gean Vitor [CIMJECT, Departamento de Engenharia Mecânica, Universidade Federal de Santa Catarina, 88040-900 Florianópolis, SC (Brazil); Kanis, Luiz Alberto, E-mail: luiz.kanis@unisul.br [TECFARMA, Universidade do Sul de Santa Catarina, 88704-900 Tubarão, SC (Brazil)

    2014-11-01

    The production and evaluation of cornstarch/cellulose acetate/silver sulfadiazine extrudate matrices are reported herein. The matrices were melt extruded under nine different conditions, altering the temperature and the screw speed values. The surface morphology of the matrices was examined by scanning electron microscopy. The micrographs revealed the presence of non-melted silver sulfadiazine microparticles in the matrices extruded at lower temperature and screw speed values. The thermal properties were evaluated and the results for both the biopolymer and the drug indicated no thermal degradation during the melt extrusion process. The differential scanning analysis of the extrudate matrices showed a shift to lower temperatures for the silver sulfadiazine melting point compared with the non-extruded drug. The starch/cellulose acetate matrices containing silver sulfadiazine demonstrated significant inhibition of the growth of Pseudomonas aeruginosa and Staphylococcus aureus. In vivo inflammatory response tests showed that the extrudate matrices, with or without silver sulfadiazine, did not trigger chronic inflammatory processes. - Highlights: • Melt extruded bio-based matrices containing silver sulfadiazine was produced. • The silver sulfadiazine is stable during melt-extrusion. • The extrudate matrices shown bacterial growth inhibition. • The matrices obtained have potential to development wound healing membranes.

  15. Parametric analysis and design of a screw extruder for slightly non-Newtonian (pseudoplastic materials

    Directory of Open Access Journals (Sweden)

    J.I. Orisaleye

    2018-04-01

    Full Text Available Extruders have found application in the food, polymer and pharmaceutical industries. Rheological characteristics of materials are important in the specification of design parameters of screw extruders. Biopolymers, which consist of proteins, nucleic acids and polysaccharides, are shear-thinning (pseudoplastic within normal operating ranges. However, analytical models to predict and design screw extruders for non-Newtonian pseudoplastic materials are rare. In this study, an analytical model suitable to design a screw extruder for slightly non-Newtonian materials was developed. The model was used to predict the performance of the screw extruder while processing materials with power law indices slightly deviating from unity (the Newtonian case. Using non-dimensional analysis, the effects of design and operational parameters were investigated. Expressions to determine the optimum channel depth and helix angle were also derived. The model is capable of predicting the performance of the screw extruder within the range of power law indices considered (1/2⩽n⩽1. The power law index influences the choice of optimum channel depth and helix angle of the screw extruder. Keywords: Screw extruder, Slightly non-Newtonian, Shear-thinning, Pseudoplastic, Biopolymer, Power law

  16. Instrumental and sensory properties of pea protein-fortified extruded rice snacks.

    Science.gov (United States)

    Philipp, Claudia; Buckow, Roman; Silcock, Pat; Oey, Indrawati

    2017-12-01

    Characteristic attributes of pea-protein fortified, extruded rice snacks were evaluated by mechanical, acoustic and descriptive sensory analysis. The addition of pea protein isolate (0 to 45% (w/w)) to rice flour and extruder screw speed strongly affected the expansion behaviour and therefore, textural attributes of extruded snack products. The sensory panel described the texture of highly expanded extrudates as crisp, while low expanded extrudates were perceived as hard, crunchy and non-crisp. Results of the instrumental and sensory analysis were compared and showed a high correlation between mechanical and sensory hardness (r=0.98), as well as acoustic and sensory crispness (r=0.88). However, poor and/or negative correlations between acoustic and sensory hardness and crunchiness were observed (r=-0.35 and -0.84, respectively). Copyright © 2017 Elsevier Ltd. All rights reserved.

  17. Lycopene bioaccessibility and starch digestibility for extruded snacks enriched with tomato derivatives.

    Science.gov (United States)

    Dehghan-Shoar, Zeinab; Mandimika, Tafadzwa; Hardacre, Allan K; Reynolds, Gordon W; Brennan, Charles S

    2011-11-23

    To improve the nutritional value of energy-dense extruded snacks, corn grits were replaced with tomato paste and/or tomato skin powder at ratios of 5, 10, and 20% and extruded to make expanded snack foodlike products. Using a model digestion system, lycopene bioaccessibility and uptake from the snacks into Caco-2 cells were determined. The digestibility of the starch, the main nutrient component of the snacks, was also investigated. While extrusion cooking reduced the lycopene content of the snacks, the proportion of bioaccessible lycopene increased. Lycopene uptake by the Caco-2 cells from the extruded snacks exceeded that of the control in which the lycopene was not extruded, by 5% (p snacks varied depending on the type of tomato derivative and its concentration. Optimization of the extrusion cooking process and the ingredients can yield functional extruded snack products that contain bioavailable lycopene.

  18. Experimental Design for Evaluation of Co-extruded Refractory Metal/Nickel Base Superalloy Joints

    International Nuclear Information System (INIS)

    ME Petrichek

    2005-01-01

    Prior to the restructuring of the Prometheus Program, the NRPCT was tasked with delivering a nuclear space reactor. Potential NRPCT nuclear space reactor designs for the Prometheus Project required dissimilar materials to be in contact with each other while operating at extreme temperatures under irradiation. As a result of the high reactor core temperatures, refractory metals were the primary candidates for many of the reactor structural and cladding components. They included the tantalum-base alloys ASTAR-811C and Ta-10W, the niobium-base alloy FS-85, and the molybdenum base alloys Moly 41-47.5 Rhenium. The refractory metals were to be joined to candidate nickel base alloys such as Haynes 230, Alloy 617, or Nimonic PE 16 either within the core if the nickel-base alloys were ultimately selected to form the outer core barrel, or at a location exterior to the core if the nickel-base alloys were limited to components exterior to the core. To support the need for dissimilar metal joints in the Prometheus Project, a co-extrusion experiment was proposed. There are several potential methods for the formation of dissimilar metal joints, including explosive bonding, friction stir welding, plasma spray, inertia welding, HIP, and co-extrusion. Most of these joining methods are not viable options because they result in the immediate formation of brittle intermetallics. Upon cooling, intermetallics form in the weld fusion zone between the joined metals. Because brittle intermetallics do not form during the initial bonding process associated with HIP, co-extrusion, and explosive bonding, these three joining procedures are preferred for forming dissimilar metal joints. In reference to a Westinghouse Astronuclear Laboratory report done under a NASA sponsored program, joints that were fabricated between similar materials via explosive bonding had strengths that were directly affected by the width of the diffusion barrier. It was determined that the diffusion zone should not exceed

  19. Irradiation test HT-31: high-temperature irradiation behavior of LASL-made extruded fuel rods and LASL-made coated particles

    International Nuclear Information System (INIS)

    Wagner, P.; Reiswig, R.D.; Hollabaugh, C.M.; White, R.W.; Davidson, K.V.; Schell, D.H.

    1977-04-01

    Three LASL-made extruded graphite and coated particle fuel rods have been irradiated in the Oak Ridge National Laboratory High Fluence Isotope Reactor test HT-31. Test conditions were about 9 x 10 21 nvt(E > .18 MeV) at 1250 0 C. The graphite matrix showed little or no effect of the irradiation. LASL-made ZrC containing coated particles with ZrC coats and ZrC-doped pyrolytic carbon coats showed no observable effects of the irradiation

  20. New extruder-based deuterium feed system for centrifuge pellet injection

    International Nuclear Information System (INIS)

    Combs, S.K.; Foust, C.R.

    1997-01-01

    The pellet injection systems for the next-generation fusion devices (such as the International Thermonuclear Experimental Reactor) and future fusion reactors will have to provide deuterium-tritium fueling for much longer pulse lengths (up to ∼1000s) than present applications (typically limited to less than several seconds). Thus, a prototype pellet feed system for centrifuge pellet injection has been developed and used in long-pulse (>100s) tests at the Oak Ridge National Laboratory (ORNL). The new apparatus has two key components: (1) a cryogenic deuterium extruder and (2) an electromagnetic pellet punch mechanism. For maximum testing flexibility, the prototype is equipped with several other active components that allow remote adjustments, including precise positioning of the punch and the capability to index through eight different pellet lengths. The new feed system was designed to mate with an existing centrifuge accelerator facility at ORNL, and experiments in the facility were carried out to document the performance and reliability of the new feed system. With 2.3-mm-diam deuterium pellets and a catenary-shaped accelerator (∼1.2mdiam), the prototype feed system was found to be capable of placing up to ∼90% of the punched pellets in the proper time/space window for pickup and acceleration by the high-speed rotating (∼50Hz) arbor. For these operating parameters, the pellet nominal speed was ∼430m/s, and maximum pellet feed rates of 10 pellets/s and greater were tested. In this article the equipment is briefly described, and the experimental test results are summarized. Also, issues affecting overall pellet delivery efficiency are discussed. copyright 1997 American Institute of Physics

  1. Fire resistance of extruded hollow-core slabs

    DEFF Research Database (Denmark)

    Hertz, Kristian Dahl; Sørensen, Lars Schiøtt; Giuliani, Luisa

    2017-01-01

    to the structural codes with data derived from a standard fire test and from a thorough examination of the comprehensive test documentation available on fire exposed hollow-core slabs. Findings – Mechanisms for loss of load-bearing capacity are clarified, and evidence of the fire resistance is found. Originality......Purpose – Prefabricated extruded hollow-core slabs are preferred building components for floor structures in several countries. It is therefore important to be able to document the fire resistance of these slabs proving fulfilment of standard fire resistance requirements of 60 and 120 min found...... in most national building regulations. The paper aims to present a detailed analysis of the mechanisms responsible for the loss of loadbearing capacity of hollow-core slabs when exposed to fire. Design/methodology/approach – Furthermore, it compares theoretica calculation and assessment according...

  2. Fire resistance of extruded hollow-core slabs

    DEFF Research Database (Denmark)

    Hertz, Kristian Dahl; Giuliani, Luisa; Sørensen, Lars Schiøtt

    2016-01-01

    Prefabricated extruded hollow-core slabs are preferred building components for floor structures in several countries. It is therefore important to be able to document the fire resistance of these slabs proving fulfilment of standard fire resistance requirements of 60- and 120 minutes found in most...... a standard fire test and from a thorough examination of the comprehensive test documentation available on fire exposed hollow-core slabs. Mechanisms for loss of load-bearing capacity are clarified, and evidence of the fire resistance is found. For the first time the mechanisms responsible for loss of load......-bearing capacity are identified and test results and calculation approach are for the first time Applied in accordance with each other for assessment of fire resistance of the structure....

  3. Centralization of extruded medial meniscus delays cartilage degeneration in rats.

    Science.gov (United States)

    Ozeki, Nobutake; Muneta, Takeshi; Kawabata, Kenichi; Koga, Hideyuki; Nakagawa, Yusuke; Saito, Ryusuke; Udo, Mio; Yanagisawa, Katsuaki; Ohara, Toshiyuki; Mochizuki, Tomoyuki; Tsuji, Kunikazu; Saito, Tomoyuki; Sekiya, Ichiro

    2017-05-01

    Meniscus extrusion often observed in knee osteoarthritis has a strong correlation with the progression of cartilage degeneration and symptom in the patients. We recently reported a novel procedure "arthroscopic centralization" in which the capsule was sutured to the edge of the tibial plateau to reduce meniscus extrusion in the human knee. However, there is no animal model to study the efficacy of this procedure. The purposes of this study were [1] to establish a model of centralization for the extruded medial meniscus in a rat model; and [2] to investigate the chondroprotective effect of this procedure. Medial meniscus extrusion was induced by the release of the anterior synovial capsule and the transection of the meniscotibial ligament. Centralization was performed by the pulled-out suture technique. Alternatively, control rats had only the medial meniscus extrusion surgery. Medial meniscus extrusion was evaluated by micro-CT and macroscopic findings. Cartilage degeneration of the medial tibial plateau was evaluated macroscopically and histologically. By micro-CT analysis, the medial meniscus extrusion was significantly improved in the centralization group in comparison to the extrusion group throughout the study. Both macroscopically and histologically, the cartilage lesion of the medial tibial plateau was prevented in the centralization group but was apparent in the control group. We developed medial meniscus extrusion in a rat model, and centralization of the extruded medial meniscus by the pull-out suture technique improved the medial meniscus extrusion and delayed cartilage degeneration, though the effect was limited. Centralization is a promising treatment to prevent the progression of osteoarthritis. Copyright © 2017 The Authors. Published by Elsevier B.V. All rights reserved.

  4. Apically extruded debris with three contemporary Ni-Ti instrumentation systems: an ex vivo comparative study.

    Science.gov (United States)

    Logani, Ajay; Shah, Naseem

    2008-01-01

    To comparatively evaluate the amount of apically extruded debris when ProTaper hand, ProTaper rotary and ProFile systems were used for the instrumentation of root canals. Thirty minimally curved, mature, human mandibular premolars with single canals were randomly divided into three groups of ten teeth each. Each group was instrumented using one of the three instrumentation systems: ProTaper hand, ProTaper rotary and ProFile. Five milliliters of sterile water were used as an irrigant. Debris extruded was collected in preweighed polyethylene vials and the extruded irrigant was evaporated. The weight of the dry extruded debris was established by comparing the pre- and postinstrumentation weight of polyethylene vials for each group. The Kruskal-Wallis nonparametric test and Mann-Whitney U test were applied to determine if significant differences existed among the groups ( PProTaper hand and ProFile system ( P > 0.05). Although ProTaper rotary extruded a relatively higher amount of debris, no statistically significant difference was observed between this type and the ProTaper hand instruments ( P > 0.05). The ProTaper rotary extruded significantly more amount of debris compared to the ProFile system ( PProTaper rotary extruded a significantly higher amount of debris than the ProFile.

  5. Apically extruded dentin debris by reciprocating single-file and multi-file rotary system.

    Science.gov (United States)

    De-Deus, Gustavo; Neves, Aline; Silva, Emmanuel João; Mendonça, Thais Accorsi; Lourenço, Caroline; Calixto, Camila; Lima, Edson Jorge Moreira

    2015-03-01

    This study aims to evaluate the apical extrusion of debris by the two reciprocating single-file systems: WaveOne and Reciproc. Conventional multi-file rotary system was used as a reference for comparison. The hypotheses tested were (i) the reciprocating single-file systems extrude more than conventional multi-file rotary system and (ii) the reciprocating single-file systems extrude similar amounts of dentin debris. After solid selection criteria, 80 mesial roots of lower molars were included in the present study. The use of four different instrumentation techniques resulted in four groups (n = 20): G1 (hand-file technique), G2 (ProTaper), G3 (WaveOne), and G4 (Reciproc). The apparatus used to evaluate the collection of apically extruded debris was typical double-chamber collector. Statistical analysis was performed for multiple comparisons. No significant difference was found in the amount of the debris extruded between the two reciprocating systems. In contrast, conventional multi-file rotary system group extruded significantly more debris than both reciprocating groups. Hand instrumentation group extruded significantly more debris than all other groups. The present results yielded favorable input for both reciprocation single-file systems, inasmuch as they showed an improved control of apically extruded debris. Apical extrusion of debris has been studied extensively because of its clinical relevance, particularly since it may cause flare-ups, originated by the introduction of bacteria, pulpal tissue, and irrigating solutions into the periapical tissues.

  6. A Miniaturized Extruder to Prototype Amorphous Solid Dispersions: Selection of Plasticizers for Hot Melt Extrusion.

    Science.gov (United States)

    Lauer, Matthias E; Maurer, Reto; Paepe, Anne T De; Stillhart, Cordula; Jacob, Laurence; James, Rajesh; Kojima, Yuki; Rietmann, Rene; Kissling, Tom; van den Ende, Joost A; Schwarz, Sabine; Grassmann, Olaf; Page, Susanne

    2018-05-19

    Hot-melt extrusion is an option to fabricate amorphous solid dispersions and to enhance oral bioavailability of poorly soluble compounds. The selection of suitable polymer carriers and processing aids determines the dissolution, homogeneity and stability performance of this solid dosage form. A miniaturized extrusion device (MinEx) was developed and Hypromellose acetate succinate type L (HPMCAS-L) based extrudates containing the model drugs neurokinin-1 (NK1) and cholesterylester transfer protein (CETP) were manufactured, plasticizers were added and their impact on dissolution and solid-state properties were assessed. Similar mixtures were manufactured with a lab-scale extruder, for face to face comparison. The properties of MinEx extrudates widely translated to those manufactured with a lab-scale extruder. Plasticizers, Polyethyleneglycol 4000 (PEG4000) and Poloxamer 188, were homogenously distributed but decreased the storage stability of the extrudates. Stearic acid was found condensed in ultrathin nanoplatelets which did not impact the storage stability of the system. Depending on their distribution and physicochemical properties, plasticizers can modulate storage stability and dissolution performance of extrudates. MinEx is a valuable prototyping-screening method and enables rational selection of plasticizers in a time and material sparing manner. In eight out of eight cases the properties of the extrudates translated to products manufactured in lab-scale extrusion trials.

  7. Defatted flaxseed meal incorporated corn-rice flour blend based extruded product by response surface methodology.

    Science.gov (United States)

    Ganorkar, Pravin M; Patel, Jhanvi M; Shah, Vrushti; Rangrej, Vihang V

    2016-04-01

    Considering the evidence of flaxseed and its defatted flaxseed meal (DFM) for human health benefits, response surface methodology (RSM) based on three level four factor central composite rotatable design (CCRD) was employed for the development of DFM incorporated corn - rice flour blend based extruded snack. The effect of DFM fortification (7.5-20 %), moisture content of feed (14-20 %, wb), extruder barrel temperature (115-135 °C) and screw speed (300-330 RPM) on expansion ratio (ER), breaking strength (BS), overall acceptability (OAA) score and water solubility index (WSI) of extrudates were investigated using central composite rotatable design (CCRD). Significant regression models explained the effect of considered variables on all responses. DFM incorporation level was found to be most significant independent variable affecting on extrudates characteristics followed by extruder barrel temperature and then screw rpm. Feed moisture content did not affect extrudates characteristics. As DFM level increased (7.5 % to 20 %), ER and OAA value decreased. However, BS and WSI values were found to increase with increase in DFM level. Based on the defined criteria for numerical optimization, the combination for the production of DFM incorporated extruded snack with desired sensory attributes was achieved by incorporating 10 % DFM (replacing rice flour in flour blend) and by keeping 20 % moisture content, 312 screw rpm and 125 °C barrel temperature.

  8. Polypropylene-rubber blends b 3: the effect of test speed on the fracture behaviour

    NARCIS (Netherlands)

    van der Wal, A.; Wal, A.; Gaymans, R.J.

    1999-01-01

    Polypropylene–EPDM blends were prepared on a twin screw extruder with a rubber content 0–40 vol%. On these materials the yield strength and the notched tensile behaviour was studied as function of test speed (10−4–10 m/s). With an infrared temperature camera the heat development in the notched

  9. Sepiolite needle-like clay for PA6 nanocomposites: an alternative to layered silicates?

    NARCIS (Netherlands)

    Bilotti, E.; Zhang, R.; Deng, H.; Quero, F.; Fischer, H.R.; Peijs, T.

    2009-01-01

    This paper presents a study of polyamide 6/sepiolite clay nanocomposite, obtained by melt compounding in a mini twin-screw extruder, and characterised in terms of morphology (SEM and TEM analysis) and mechanical properties of the composite, along with their crystallinity and crystal structure of the

  10. The effect of high intensity mixing on the enzymatic hydrolysis of concentrated cellulose fiber suspensions

    Science.gov (United States)

    Joseph R. Samaniuk; C. Tim Scott; Thatcher W. Root; Daniel J. Klingenberg

    2011-01-01

    Enzymatic hydrolysis of lignocellulosic biomass in a high shear environment was examined. The conversion of cellulose to glucose in samples mixed in a torque rheometer producing shear flows similar to those found in twin screw extruders was greater than that of unmixed samples. In addition, there is a synergistic effect of mixing and enzymatic hydrolysis; mixing...

  11. Maleic anhydride grafting on EPDM rubber in the melt

    NARCIS (Netherlands)

    Oostenbrink, A.J.; Oostenbrink, A.J.; Gaymans, R.J.

    1992-01-01

    The grafting of maleic anhydride on a EPDM rubber was studied with a twin screw extruder. The effect of barrel temperatures, throughput, maleic anhydride concentration and peroxide concentration [bis(t-butyl peroxy isopropyl)benzene] on the degree of grafting and melt viscosity was studied. The

  12. Raw material changes and their processing parameters in an extrusion cooking process

    DEFF Research Database (Denmark)

    Cheng, Hongyuan; Friis, Alan

    In this work, the effects of raw material and process parameters on product expansion in a fish feed extrusion process were investigated. Four different recipes were studied with a pilot-scale twin-screw co-rotating extruder according to a set of pre-defined processing conditions. In the four rec...

  13. Effects of different extrusion conditions on the chemical and toxicological fate of fumonisin B1 in maize: a review

    Science.gov (United States)

    A series of experiments to investigate the chemical and toxicological fate of fumonisin B1 (FB1) under different extrusion conditions using both single- and twin-screw extruders is described. Maize grits were contaminated with FB1 at different concentrations by fermentation with Fusarium verticilli...

  14. Biodegradable composites from polyester and sugar beet pulp with antimicrobial coating for food packaging

    Science.gov (United States)

    Totally biodegradable, double-layered antimicrobial composite Sheets were introduced for food packaging. The substrate layers of the sheets were prepared from poly (lactic acid) (PLA) and sugar beet pulp (SBP) or poly (butylene adipate-co-terephthalate (PBAT) and SBP by a twin-screw extruder. The ac...

  15. IMPROVED AGING PERFORMANCE OF VIRGIN EPDM ROOF-SHEETING COMPOUNDS WITH AMINE-DEVULCANIZED EPDM WEATHERSTRIP MATERIAL

    NARCIS (Netherlands)

    Dijkhuis, K. A. J.; Dierkes, W. K.; Noordermeer, J. W. M.; Sutanto, P.

    2008-01-01

    Sulfur-cured EPDM building-profile material was reclaimed in a co-rotating twin-screw extruder using hexadecylamine as reclaiming aid. This reclaim was blended with increasing amounts of a virgin EPDM roof-sheeting masterbatch and cured at temperatures allowing for a reversion-free vulcanization.

  16. Application to Food of Lentinus edodes Flour with Extrusion Cooking

    OpenAIRE

    岡村, 徳光; 上杉, 誓子; 星野, 由紀子; 奥田, 展子; 大杉, 匡弘; Tokumitsu, Okamura; Seiko, Uesugi; Yukiko, Hoshino; Nobuko, Okuda; Masahiro, Ohsugi

    1997-01-01

    We report the application to food using Lentinus edodes (Shiitake) flour, which is a good vegetable for health, rich in protein, fiber and vitamins (B_1, B_2, niacin). The wheat flour contained Lentinus edodes flour was expansed and textured by a twin screw extruder. The snack contained 1% Lentinus edodes flour was most prefered in the points of taste, flavor, color and appearance.

  17. Melt-spun polylactic acid fibers: effect of cellulose nanowhiskers on processing and properties

    CSIR Research Space (South Africa)

    John, MJ

    2012-04-01

    Full Text Available Bio-based continuous fibers were processed from polylactic acid (PLA) and cellulose nanowhiskers (CNWs) by melt spinning. Melt compounding of master batches of PLA with 10 wt % CNWs and pure PLA was carried out using a twin-screw extruder in which...

  18. Study of Dynamic Flow and Mixing Performances of Tri-Screw Extruders with Finite Element Method

    OpenAIRE

    X. Z. Zhu; G. Wang; Y. D. He; Z. F. Cheng

    2013-01-01

    There is a special circumfluence in the center region of cross-section for a tri-screw extruder. To study the effect of the dynamic center region on the flow and mixing mechanism of the tri-screw extruder, 2D finite element modeling was used to reduce the axial effects. Based on the particle tracking technology, the nonlinear dynamics of a typical particle motions in the center region was carried out and the mixing process in the tri-screw extruder was analyzed with Poincaré maps. Moreover, m...

  19. Effect of Different Levels of Extruded Soybean and Avizyme Enzyme on Broiler Performance

    Directory of Open Access Journals (Sweden)

    H Nasiri Mogadam

    2012-01-01

    Full Text Available An experiment was conducted to examine the effect of different levels of extruded soybean and enzyme on broiler performance. In a completely randomized design with 2×3 factorial arrangement, 480 one day-old, Ross broiler chickens were divided into 40 groups, 12 chicks per pen. Treatments were consisting of combination of four levels of extruded soybean (0.0, 5.0, 10.0 and 15.0 % and two levels of enzyme (0.0 and 500 g per ton. Different levels of extruded soybean and enzyme had no significant effect on blood factors such as cholesterol, triglyceride and the weight of liver and heart. The usage of extruded soybean and enzyme showed significantly higher weight gain and better feed conversion (p

  20. Development of repetitive railgun pellet accelerator and steady-state solid hydrogen extruder

    International Nuclear Information System (INIS)

    Oda, Y.; Azuma, K.; Onozuka, M.; Kasai, S.; Hasegawa, K.

    1995-01-01

    Development of a railgun pellet accelerator and a steady-state solid hydrogen extruder has been conducted. A railgun accelerator has been investigated for a high-speed repetitive pellet acceleration. The final objective is to develop a railgun system that can achieve a 5km/s speed-class repetitive (2Hz) pellet injection. Improvement in the acceleration efficiency showed a pellet velocity of more than 2km/s using augment rails and a ceramic insulator applied to a 1m-long railgun. The other investigation focused on the development of a steady-state solid hydrogen extruder for continuous pellet injection. Screw-driven extruding system has been chosen to extrude the solid hydrogen filament continuously. Theoretical considerations suggest that temperature control of the system is important in future research. (orig.)

  1. Development of repetitive railgun pellet accelerator and steady-state solid hydrogen extruder

    Energy Technology Data Exchange (ETDEWEB)

    Oda, Y. [Mitsubishi Heavy Industries Ltd., Kobe (Japan); Azuma, K. [Mitsubishi Heavy Industries Ltd., Kobe (Japan); Onozuka, M. [Mitsubishi Heavy Industries Ltd., Kobe (Japan); Kasai, S. [Japan Atomic Energy Research Inst., Ibaraki (Japan); Hasegawa, K. [Japan Atomic Energy Research Inst., Ibaraki (Japan)

    1995-12-31

    Development of a railgun pellet accelerator and a steady-state solid hydrogen extruder has been conducted. A railgun accelerator has been investigated for a high-speed repetitive pellet acceleration. The final objective is to develop a railgun system that can achieve a 5km/s speed-class repetitive (2Hz) pellet injection. Improvement in the acceleration efficiency showed a pellet velocity of more than 2km/s using augment rails and a ceramic insulator applied to a 1m-long railgun. The other investigation focused on the development of a steady-state solid hydrogen extruder for continuous pellet injection. Screw-driven extruding system has been chosen to extrude the solid hydrogen filament continuously. Theoretical considerations suggest that temperature control of the system is important in future research. (orig.).

  2. Extruded Tunnel Lining System : Phase 1. Conceptual Design and Feasibility Testing.

    Science.gov (United States)

    1979-09-01

    The Extruded Tunnel Lining System (ETLS) has been conceived as a means of continuously placing the final concrete tunnel lining directly behind a tunnel boring machine. The system will shorten the time required to excavate and line a tunnel section, ...

  3. Physical and functional characteristics of extrudates prepared from fenugreek and oats

    Directory of Open Access Journals (Sweden)

    Sajad Ahmad Wani

    2016-12-01

    Full Text Available This study was conducted to investigate the effect of fenugreek seed powder (FSP and oat flour (OF on the physical and functional properties of extruded snack product such as bulk density (BD, hardness (HD, lateral expansion (LE, water absorption index (WAI and water solubility index (WSI using response surface methodology. All the properties were found to be significantly (p < 0.05 affected by proportion of FSP and OF. Results indicated that with the increase in the FSP content, an increase in the values of BD, HD, WAI and WSI was noticed, whereas negative effect of FSP on LE was observed. Results showed negative effect of OF on HD and WSI and an increased effect on BD, LE and WAI of the extruded product. Numerical optimization results showed that a mixture of 2% FSP and 6% OF had higher preference levels for parameters of physical and functional characteristics and could be extruded to produce acceptable quality extrudates.

  4. The interrupted properties of an extruded Mg alloy

    International Nuclear Information System (INIS)

    Xu, Shun; Liu, Tianmo; He, Jiejun; Lu, Liwei; Zeng, Wen

    2013-01-01

    Highlights: ► The reinforcement effect of {101 ¯ 2} twins on yield stress is reflected at low deformation. ► The recompressive yield stress equals to the stress when it is unloaded. ► The stress–strain curve of recompression seems like that without interruption. ► Twins generated in precompression could become thicker in recompression. -- Abstract: The current paper investigates the effect of {101 ¯ 2} extension twins identified by using electron backscattered diffraction on the interrupted properties of an extruded Mg–3Al–1Zn (AZ31) alloy. Compressive and recompressive tests are conducted along extrusion direction (ED). It is discovered that the yield strength of recompression is enhanced due to grain refinement by {101 ¯ 2} extension twins. The reinforcement effect of {101 ¯ 2} extension twins on the yield stress of recompression is mainly reflected at the stage of small deformation while the improvement of yield strength is mainly attributed to the pile-up and intersection of dislocations as large deformation occurs. Furthermore, the yield stress of recompression is identical to the interrupted stress of precompression. In situ observation reveals that some twins generated in precompression could also become thicker in the following recompression.

  5. Extruded snacks with the addition of different fish meals

    Directory of Open Access Journals (Sweden)

    Elenice Souza dos Reis GOES

    2015-01-01

    Full Text Available Abstract Tilapia, salmon, tuna and sardine meals were prepared to develop and analyze extruded snacks with residue meal from fish processing. Residue meals were included in five types of corn snacks: control (0% fish meal and four with 9% tilapia, salmon, tuna and sardine meals. Although moisture, lipids and carbohydrates rates did not differ among the snacks, protein rates increased with the increment of fish meal, reaching 11.85% in the tuna snack. Tuna and sardine snacks had the highest iron levels. The most abundant fatty acids were linoleic, oleic, palmitic, linolenic and stearic acids, with sardine, salmon and tuna snacks presenting the highest values of n-3 series fatty acids. Greater luminosity rate was reported for salmon snack, followed by tilapia, tuna and sardine snacks. The highest sensory acceptance index was verified in tilapia (78.07% and salmon (72.40%. A 9% addition of residue meals of tilapia, salmon and tuna improved the nutritional value of the snacks.

  6. Additives for high-load extruders; Additivsysteme fuer hochbelastete Spritzgussmaschinen

    Energy Technology Data Exchange (ETDEWEB)

    Fletschinger, M.; Brand, F. [Ciba Speciality Chemicals Inc., Basel (Switzerland)

    2004-12-01

    The requirement for tight sealing of hydraulic systems, such as between the moving cylinders and the seals in extruders, has led to the development of new technologies in particular with respect to the sealing materials. Today PTFE/bronze (Poly-Tetra-Fluoro-Ethylene/embedded bronze powder) seals are widely used for these applications, which require in addition reliability and long seal life. Needs to replace environmentally problematic hydraulic fluids based on ZnDTP has gained momentum and therefore new lubricants have also been evaluated for these hydraulic systems. The well-known seal manufacturer Busak + Shamban observed axial tiny scratches in the contact area cylinder-seal on the metal surface when replacing ZnDTP based with Zn-free lubricants. ''Micro-scratching'' refers to this phenomenon, which ultimately leads to fluid leakage thus reducing the efficiency of the hydraulic systems. A first assumption was that this problem is associated with the additive technology. A subsequent root cause analysis clearly showed that this preliminary hypothesis was incorrect. An in depth investigation showed that the phenomenon occurs when the load carrying capacity of the lubricant is insufficient and is not associated with the lubricant additive technology (Zn-free vs. Zn-containing). The load carrying capacity is predominantly determined by the selection of the correct lubricant viscosity and by its appropriate wear inhibition system. In this work it could be demonstrated that there are also Zn-free lubricants available which meet all these requirements. (orig.)

  7. Effect of processing conditions on the mechanical properties of polypropylene/bentonite nano composites

    International Nuclear Information System (INIS)

    Alves, Tatianny S.; Cipriano, Pamela B.; Lira, Vanize F.; Canedo, Eduardo L.; Carvalho, Laura H. de

    2009-01-01

    This work dealt with the effect of processing conditions on the properties of polypropylene/bentonite compounds, using natural clay and an organoclay prepared with hexadecyl trimethyl ammonium bromide. Compounds with 1% clay were prepared by melt compounding in a single-screw extruder and in a counter-rotating twin-screw extruder, and characterized x-ray diffraction; tensile and impact mechanical tests. X ray diffraction results on clays and compounds show that the surfactant was incorporated within the clay galleries and that intercalated nano composites were obtained with the organoclay processed in either the single or the twin-screw extruder. The data also indicated that, without the addition of a compatibilizer, no significant variation of mechanical properties was observed for the composites processed in either extruder. (author)

  8. Apically extruded debris with three contemporary Ni-Ti instrumentation systems: An ex vivo comparative study

    Directory of Open Access Journals (Sweden)

    Logani Ajay

    2008-01-01

    Full Text Available Aim: To comparatively evaluate the amount of apically extruded debris when ProTaper hand, ProTaper rotary and ProFile systems were used for the instrumentation of root canals. Materials and Methods: Thirty minimally curved, mature, human mandibular premolars with single canals were randomly divided into three groups of ten teeth each. Each group was instrumented using one of the three instrumentation systems: ProTaper hand, ProTaper rotary and ProFile. Five milliliters of sterile water were used as an irrigant. Debris extruded was collected in preweighed polyethylene vials and the extruded irrigant was evaporated. The weight of the dry extruded debris was established by comparing the pre- and postinstrumentation weight of polyethylene vials for each group. Statistical Analysis: The Kruskal-Wallis nonparametric test and Mann-Whitney U test were applied to determine if significant differences existed among the groups ( P < 0.05. Results: All instruments tested produced a measurable amount of debris. No statistically significant difference was observed between ProTaper hand and ProFile system ( P > 0.05. Although ProTaper rotary extruded a relatively higher amount of debris, no statistically significant difference was observed between this type and the ProTaper hand instruments ( P > 0.05. The ProTaper rotary extruded significantly more amount of debris compared to the ProFile system ( P < 0.05. Conclusion: Within the limitations of this study, it can be concluded that all instruments tested produced apical extrusion of debris. The ProTaper rotary extruded a significantly higher amount of debris than the ProFile.

  9. A desktop 3D printer with dual extruders to produce customised electronic circuitry

    Science.gov (United States)

    Butt, Javaid; Onimowo, Dominic Adaoiza; Gohrabian, Mohammed; Sharma, Tinku; Shirvani, Hassan

    2018-03-01

    3D printing has opened new horizons for the manufacturing industry in general, and 3D printers have become the tools for technological advancements. There is a huge divide between the pricing of industrial and desktop 3D printers with the former being on the expensive side capable of producing excellent quality products and latter being on the low-cost side with moderate quality results. However, there is a larger room for improvements and enhancements for the desktop systems as compared to the industrial ones. In this paper, a desktop 3D printer called Prusa Mendel i2 has been modified and integrated with an additional extruder so that the system can work with dual extruders and produce bespoke electronic circuits. The communication between the two extruders has been established by making use of the In-Chip Serial Programming port on the Arduino Uno controlling the printer. The biggest challenge is to control the flow of electric paint (to be dispensed by the new extruder) and CFD (Computational Fluid Dynamics) analysis has been carried out to ascertain the optimal conditions for proper dispensing. The final product is a customised electronic circuit with the base of plastic (from the 3D printer's extruder) and electronic paint (from the additional extruder) properly dispensed to create a live circuit on a plastic platform. This low-cost enhancement to a desktop 3D printer can provide a new prospect to produce multiple material parts where the additional extruder can be filled with any material that can be properly dispensed from its nozzle.

  10. Morphology Development and Mechanical Properties Variation during Cold-Drawing of Polyethylene-Clay Nanocomposite Fibers

    OpenAIRE

    Bartolomeo Coppola; Paola Scarfato; Loredana Incarnato; Luciano Di Maio

    2017-01-01

    In this work, the influence of composition and cold-drawing on nano- and micro-scale morphology and tensile mechanical properties of PE/organoclay nanocomposite fibers was investigated. Nanocomposites were prepared by melt compounding in a twin-screw extruder, using a maleic anhydride grafted linear low density polyethylene (LLDPE–g–MA) and an organomodified montmorillonite (Dellite 67G) at three different loadings (3, 5 and 10 wt %). Fibers were produced by a single-screw extruder and drawn ...

  11. Physical, Textural, and Antioxidant Properties of Extruded Waxy Wheat Flour Snack Supplemented with Several Varieties of Bran.

    Science.gov (United States)

    Fleischman, Emily F; Kowalski, Ryan J; Morris, Craig F; Nguyen, Thuy; Li, Chongjun; Ganjyal, Girish; Ross, Carolyn F

    2016-09-28

    Wheat represents a ubiquitous commodity and although industries valorize 10% of wheat bran, most of this antioxidant-rich byproduct gets fed to livestock. The objective of this study was to incorporate wheat bran into an extruded snack. Bran samples from hard red spring, soft white club cv. Bruehl, and purple wheat lines were added to cv. Waxy-Pen wheat flour (Triticum aestivum L.) at replacement concentrations of 0%, 12.5%, 25%, and 37.5% (w/w; n = 10). Extrudates were evaluated for antioxidant capacity, color, and physical properties. Results showed that high fiber concentrations altered several pasting properties, reduced expansion ratios (P extrudates. Purple bran supplemented extrudates produced harder products compared to white and red bran treatments (P Extrudates produced with 37.5% (w/w) of each bran variety absorbed more water than the control with no added bran. The oxygen radical absorption capacity assay, expressed as Trolox Equivalents, showed that extrudates made with addition of red (37.5%) and purple (37.5%) bran had higher values compared to the other treatments; the control, red, and white bran treatments had less antioxidant activity after extrusion (P extrudates. Purple and red brans may serve as viable functional ingredients in extruded foods given their higher antioxidant activities. Future studies could evaluate how bran variety and concentration, extruded shape, and flavor influence consumer acceptance. © 2016 Institute of Food Technologists®

  12. THE DESIGN, FABRICATION AND PRELIMINARY TESTING OF AN INDIGENOUS SINGLE SCREW EXTRUDER

    Directory of Open Access Journals (Sweden)

    FOLASAYO T. FAYOSE

    2017-10-01

    Full Text Available Developing countries including Nigeria have become dumping grounds of unserviceable and broken down imported machineries because of poor adaptation. Detailed study and design of machines to suit local conditions will prevent poor adaptation of imported machines and high initial costs. In this study, a single screw starch extruder was designed, fabricated and tested using locally available materials. The extruder is the dry type and it has 27.12 kg/s capacity, a compression ratio of 4.5: 1 and is powered by a 5.5 kW electric motor. It consists of a hopper, feeding screw, extruder screw rotating in a barrel and variable die, all made of stainless steel. A unit of the machine costs N 470, 390.00.00 as at April 2015. When used to process cassava flour, a maximum temperature of 114°C was attained through viscous dissipation, up to an actual screw speed of 98.96 rpm (1.65 Hz and extruder efficiency of 64%. Barrel temperature varied directly with extrusion time in a polynomial trend while actual extruder screw speed and efficiency varied inversely with extrusion time and it is best fitted with a polynomial trend.

  13. Antioxidant potential and quality characteristics of vegetable-enriched corn-based extruded snacks.

    Science.gov (United States)

    Bisharat, G I; Lazou, A E; Panagiotou, N M; Krokida, M K; Maroulis, Z B

    2015-07-01

    Phenolic content, antioxidant activity and sensory characteristics of vegetable-enriched extrudates were investigated as a result of extrusion conditions, including extrusion temperature (140-180 °C), screw rotation speed (150-250 rpm) and feed moisture content (14-19 % w.b.). Broccoli flour and olive paste was used in mixtures with corn flour at a ratio of 4 to 10 % (broccoli/corn) and 4 to 8 % (olive paste/corn). A simple power model was developed for the prediction of phenolic content and antioxidant activity of extrudates by extrusion conditions and feed composition. Phenolic content and antioxidant activity of broccoli enriched extrudates increased with extrusion temperature and broccoli addition and decreased with feed moisture content. The antioxidant activity of olive paste extrudates increased with material ratio and decreased with feed moisture content and screw rotation. Sensory porosity, homogenous structure, crispness, cohesiveness and melting decreased with feed moisture content, while the latter increased the mealy flavor and hardness of extrudates. Acceptable snacks containing broccoli flour or olive paste can be produced by selecting the appropriate process conditions.

  14. Fortification of extruded snacks with chitosan: Effects on techno functional and sensory quality.

    Science.gov (United States)

    Kumar, Raushan; Xavier, K A Martin; Lekshmi, Manjusha; Balange, Amjad; Gudipati, Venkateshwarlu

    2018-08-15

    Chitosan is a dietary fibre that possesses numerous functional, technological and physiological properties useful in improving food quality. Owing to its fat absorbing ability, chitosan is widely consumed as a health supplement in the form of tablets and capsules. With a view to enhance it consumption and availability, the current work was taken up to evaluate techno-functional quality improvement of shrimp based extruded snacks fortified with chitosan. Chitosan powder at 1, 2 and 3% (w/w) level was added to the base material (corn flour and rice flour in the ratio of 70:30 and 15% Acetes powder) for extrusion. Addition of chitosan in acetes based snacks significantly reduced expansion ratio, porosity and crispiness and increased the hardness value of the product. Chitosan addition had a significant effect (p > 0.05) on the moisture retention and total protein contents of the products as well. Thiobarbituric acid reactive substances (TBARS) value of chitosan fortified extrudate showed a significantly lower value than the control sample. A higher level of chitosan also resulted in colour reduction of the final product. The FTIR spectra of extrudate confirmed the stability of chitosan during extrusion conditions. The sensory score revealed that extrudate fortified with 1% chitosan was comparable to control sample. From this study it is concluded that 1% chitosan can be incorporated in Acetes based extruded snacks for an increased level of functionality. Copyright © 2018 Elsevier Ltd. All rights reserved.

  15. Calibration of a Numerical Model for Heat Transfer and Fluid Flow in an Extruder

    DEFF Research Database (Denmark)

    Hofstätter, Thomas; Pedersen, David Bue; Nielsen, Jakob Skov

    2016-01-01

    This paper discusses experiments performed in order to validate simulations on a fused deposition modelling (FDM) extruder. The nozzle has been simulated in terms of heat transfer and fluid flow. In order to calibrate and validate these simulations, experiments were performed giving a significant...... look into the physical behaviour of the nozzle, heating and cooling systems. Experiments on the model were performed at different sub-mm diameters of the extruder. Physical parameters of the model – especially temperature dependent parameters – were set into analytical relationships in order to receive...... dynamical parameters. This research sets the foundation for further research within melted extrusion based additive manufacturing. The heating process of the extruder will be described and a note on the material feeding will be given....

  16. Effect of extruded wheat flour as a fat replacer on batter characteristics and cake quality.

    Science.gov (United States)

    Román, Laura; Santos, Isabel; Martínez, Mario M; Gómez, Manuel

    2015-12-01

    The effects of three levels of fat replacement (1/3, 2/3, and 3/3) by extruded flour paste and the effects of the presence of emulsifier on layer cake batter characteristics and final cake quality were studied. Replacement of oil by extruded flour paste modified the batter density and microscopy, reducing the number of air bubbles and increasing their size, while emulsifier incorporation facilitated air entrapment in batter. Emulsifier addition also increased the elastic and viscous moduli of the batter, while oil reduction resulted in a less structured batter. Emulsifier incorporation leads to good quality cakes, minimizing the negative effect of oil reduction, maintaining the volume and reducing the hardness of cakes. Furthermore, consumer acceptability of the reduced fat cakes was improved by the addition of emulsifier. Thus, the results confirmed the positive effect of partial oil substitution (up to 2/3) by extruded flour paste on the quality of reduced fat cakes when emulsifier was incorporated.

  17. Development of baked and extruded functional foods from metabolic syndrome specific ingredient mix.

    Science.gov (United States)

    Miglani, Neetu; Bains, Kiran; Kaur, Harpreet

    2015-09-01

    The study was aimed to develop baked and extruded functional foods from Metabolic Syndrome (MS) specific designed ingredient mixes with optimum amino acid makeup using key food ingredients with functional properties such as whole cereals, legumes, skimmed milk powder, along with flaxseeds and fenugreek seeds. Two cereals viz. barley and oats and four pulses viz. mung bean, cowpea, bengal gram and soybean were blended in different proportions in order to balance the limiting amino acid lysine in the wheat flour. Three products namely bread, extruded snack and noodles prepared from twenty five ingredient mixes. Six ingredient mixes of breads and four ingredient mixes each of extruded snack and noodles specifically designed for MS patients were organoleptically at par with control wheat flour products. The acceptable products had significantly (p ≤ 0.05) higher lysine, crude protein, ash and fibre and low carbohydrates in compare control whole wheat flour products, hence appropriate for MS patients.

  18. Grain Refinement and Enhancement of Mechanical Properties of Hot Extruded Rare-Earth Containing Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    Bita Pourbahari

    2017-12-01

    Full Text Available The effects of rare earth addition and hot extrusion process on the grain refinement of magnesium alloy were studied. The as-cast Mg-6Al-1Zn (AZ61 alloy had the average grain size of ~ 64 µm and its microstructure consisted of α-Mg and Mg17Al12 phase. By partial substitution of Al with Gd to reach Mg-4.8Gd-1.2Al-1Zn alloy, it was observed that the Mg17Al12 phase disappeared and two new intermetallic phases, i.e. (Mg,Al3Gd and Al2Gd, were identified. The extrusion process showed significant effects on the shape and size of intermetallics and grain size of the matrix. The grain size of the extruded Mg-6Al-1Zn alloy was refined from 64 µm to 13.4 µm as a result of recrystallization. Regarding the Mg-4.8Gd-1.2Al-1Zn alloy, the grain refinement was much more pronounced, where the extruded grain size has been refined from 698 µm to 2.4 µm (extruded at 385 °C and 1.3 µm (extruded at 320 °C. This was related to the presence of fine and widely dispersed intermetallic phases. Tensile strength and total elongation of extruded alloys were much higher than their as-cast counterparts and the extruded Mg-6Zn-1Al alloy showed magnificent mechanical properties. The latter was related to the absence of intermetallic particles, which act as stress risers.

  19. Extruded black gram flour: Partial substitute for improving quality characteristics of Indian traditional snack

    Directory of Open Access Journals (Sweden)

    Laxmi Ananthanarayan

    2018-03-01

    Full Text Available Background: During extrusion of black gram flour, formation of amylose-lipid complexes lowers down the gelatinization enthalpy of extrudates, and the partially gelatinized black gram starch leads to lowering down the water-holding capacity and alters functional properties resulting in changing quality attributes of the end product on frying/microwaving/roasting. Methods: Attempts have been made to improve the quality of an Indian traditional snack (e.g., papad by incorporating extruded black gram flour as partial substitute for raw (unextruded black gram flour. In present work, overall quality improvement was achieved by analyzing prefrying and postfrying characteristics (diameter, moisture content, expansion ratio, oil uptake, texture, and color of papad and physical properties (color and viscosity of fried oil. Results: Four different papad samples were prepared (control papads without addition of papadkhar, papads with use of 3% papadkhar, papads with incorporation of extruded black gram flour at 25% concentration, papads with incorporation of extruded black gram flour at 50% concentration along with 1% papadkhar and analyzed along standard market sample. Incorporation of extruded black gram flour in papad resulted in greater expansion with less oil uptake in fried papad. Further addition of extruded black gram flour permitted the use of lower concentration of papadkhar. After frying, the quality of oil was characterized after numerous frying cycles. Conclusion: Oil used for frying of papads containing highest concentration of papadkhar was effective only up to two frying cycles, after which color and viscosity increased significantly, adversely affecting the quality of fried oil. Keywords: Black gram flour, Extrusion, Prefrying and postfrying characteristics of papad, Quality of fried oil

  20. Hot Deformation Behavior of Hot-Extruded AA7175 Through Hot Torsion Tests.

    Science.gov (United States)

    Lee, Se-Yeon; Jung, Taek-Kyun; Son, Hyeon-Woo; Kim, Sang-Wook; Son, Kwang-Tae; Choi, Ho-Joon; Oh, Sang-Ho; Lee, Ji-Woon; Hyun, Soong-Keun

    2018-03-01

    The hot deformation behavior of hot-extruded AA7175 was investigated with flow curves and processing maps through hot torsion tests. The flow curves and the deformed microstructures revealed that dynamic recrystallization (DRX) occurred in the hot-extruded AA7175 during hot working. The failure strain was highest at medium temperature. This was mainly influenced by the dynamic precipitation of fine rod-shaped MgZn2. The processing map determined the optimal deformation condition for the alloy during hot working.

  1. Parameters Affecting the Extraction Process of Jatropha Curcas Oil Using a Single Screw Extruder

    OpenAIRE

    Siregar, Ali Nurrakhmad; Ghani, Jaharah A; Che Haron, Che Hassan; Rizal, Muhammad

    2015-01-01

    The most commonly used technique to separate oil and cake from J. curcas seeds is mechanical extraction. It uses simple tools such as a piston and a screw extruder to produce high pressure, driven by hand or by engine. A single screw extruder has one screw rotating inside the barrel and materials simultaneously flow from the feed to the die zone. The highest oil yield can be obtained by a well-designed oil press as well as finding the optimum conditions for all parameters involved during the ...

  2. Physical evaluation of a maize-based extruded snack with curry powder.

    Science.gov (United States)

    Christofides, Vassilis; Ainsworth, Paul; Ibanoğlu, Senol; Gomes, Frances

    2004-02-01

    Response surface methodology was used to analyze the effect of screw speed (200-280 rpm), feed moisture (13.0-17.0%, wet basis), and curry powder (6.0-9.0%) on the bulk density, lateral expansion, and firmness of maize-based extruded snack with curry powder. Regression equations describing the effect of each variable on the responses were obtained. Responses were most affected by changes in feed moisture followed by screw speed and curry powder (p extruded product indicated by a higher correlation coefficient.

  3. An In vitro Comparison of Apically Extruded Debris Using Reciproc, ProTaper Universal, Neolix and Hyflex in Curved Canals

    Science.gov (United States)

    Labbaf, Hossein; Nazari Moghadam, Kiumars; Shahab, Shahriar; Mohammadi Bassir, Mahshid; Fahimi, Mohammad Amin

    2017-01-01

    Introduction: As a consequence of root canal preparation, dentinal chips, irrigants and pulp remnants are extruded into preradicular space. This phenomenon may lead to post endodontic flare-ups. The purpose of this study was to compare the amount of extruded debris with four endodontic NiTi engine-driven systems. Methods and Materials: Sixty mesiobuccal roots of maxillary molars with 15-30˚ curvature were divided randomly into four groups (n=15). Each group was instrumented up to apical size of 25 using Reciproc, ProTaper Universal, Neolix and Hyflex. Bidistilled water was used as irrigant and extruded debris was collected in pre-weighted Eppendorf tubes. Tubes were stored in incubator for drying the debris. Extruded debris were weighted in electronic microbalance with accuracy of 0.0001 g. The raw data was analyzed with one way analysis of variance (ANOVA) and Tukey’s HSD post hoc test. Level of significance was set at 0.05. Results: The debris extrusion with Reciproc files was significantly higher than the other groups (P<0.05). Hyflex significantly extruded less debris than other files (P<0.05). There was no significant difference between ProTaper Universal and Neolix regarding the amount of extruded debris (P=0.98). Conclusion: All systems extruded debris during the instrumentation. Reciproc system significantly extruded more debris. Caution should be taken when interpreting the results of this study and applying it to the real clinical situation. PMID:28808456

  4. Real-time in vitro dissolution of 5-aminosalicylic acid from single ethyl cellulose coated extrudates studied by UV imaging

    DEFF Research Database (Denmark)

    Gaunø, Mette Høg; Vilhelmsen, Thomas; Larsen, Crilles Casper

    2013-01-01

    The purpose of this study was to investigate the in vitro release of 5-aminosalicylic acid from single extrudates by UV imaging and to explore the technique as a visualization tool for detecting film coating defects on extrudates coated with a thin ethyl cellulose layer. 5-Aminosalicylic acid ext...

  5. An investigation on fuel meats extruded with atomized U-10wt% Mo powder for uranium high-density dispersion fuel

    International Nuclear Information System (INIS)

    Kim, Chang-Kyu; Kim, Ki-Hwan; Park, Jong-Man; Lee, Don-Bae; Sohn, Dong-Seong

    1997-01-01

    The RERTR program has been making an effort to develop dispersion fuels with uranium densities of 8 to 9 g U/cm3 for research and test reactors. Using atomized U-10wt%Mo powder, fuel meats have been fabricated successfully up to 55 volume % of fuel powder. The uranium density of an extruded meat with a 55 volume % of fuel powder was obtained to be 7.7 g/cm3. A relatively high porosity of 7.3% was formed due to cracking of particles, presumably induced by the impingement among agglomerated particles. Tensile test results indicated that the strength of fuel meats with 55% volume fraction decreased some and a little of ductility was maintained. Examination on the fracture surface revealed that some U-10%Mo particles appeared to be broken by the tensile force in brittle rupture mode. The increase of broken particles in high fuel fraction is considered to be induced mainly by the impingement among agglomerated particles. Uranium loading density is assumed to be improved through the development of the better homogeneous dispersion technology. (author)

  6. Successful reimplantation of extruded long bone segments in open fractures of lower limb--a report of 3 cases.

    Science.gov (United States)

    Shanmuganathan, Rajasekaran; Chandra Mohan, Arun Kamal; Agraharam, Devendra; Perumal, Ramesh; Jayaramaraju, Dheenadhayalan; Kulkarni, Sunil

    2015-07-01

    Extruded bone segments are rare complication of high energy open fractures. Routinely these fractures are treated by debridement followed by bone loss management in the form of either bone transport or free fibula transfer. There are very few reports in the literature about reimplantation of extruded segments of bone and there are no clear guidelines regarding timing of reimplantation, bone stabilisation and sterilisation techniques. Reimplantation of extruded bone is a risky procedure due to high chances of infection which determines the final outcome and can result in secondary amputations. We present two cases of successful reimplantation of extruded diaphyseal segment of femur and one case of reimplantation of extruded segment of tibia. Copyright © 2015 Elsevier Ltd. All rights reserved.

  7. Interference of processing variables on the mechanical behavior of nano composites HDPE/clay; Interferencia das variaveis de processamento no comportamento mecanico de nanocompositos PEAD/argila

    Energy Technology Data Exchange (ETDEWEB)

    Barbosa, R. [Universidade Federal do Piaui, Teresina, PI (Brazil); Souza, D.D.; Nobrega, K.C.; Araujo, E.M.; Melo, T.J. [Universidade Federal de Campina Grande - UAEMa Campina Grande, PB (Brazil)

    2010-07-01

    Nano composites were processed using the technique of melt intercalation, starting from a concentrated polar compatibilizer / organo clay (PE-g-MA / organo clay) prepared in an internal mixer. The concentrate was incorporated into the matrix of PEAD by two methods: (I) twin screw contrarrotational extruder and (II) twin screw corrotational extruder, using two thread profiles (ROS and 2KB90), after extrusion, the specimens of the extruded composites were injection molded. The diffraction of X-ray was used to analyze the degree of expansion of the clays prepared, and the degree of exfoliation of nano composites developed. The interference of processing variables on mechanical properties was studied by the behavior of the modulus and tensile strength of nano composite systems. Observed similar behavior in the use of thread (or 2KB90 ROS) of the nano composites, with a reduction in modulus and tensile strength. (author)

  8. Microstructure, mechanical properties, bio-corrosion properties and cytotoxicity of as-extruded Mg-Sr alloys

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, Chaoyong [College of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China); Pan, Fusheng, E-mail: fspan@cqu.edu.cn [College of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China); National Engineering Research Center for Magnesium Alloys, Chongqing University, Chongqing 400044 (China); Chongqing Academy of Science and Technology, Chongqing 401123 (China); Zhang, Lei; Pan, Hucheng; Song, Kai; Tang, Aitao [College of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China)

    2017-01-01

    In this study, as-extruded Mg-Sr alloys were studied for orthopedic application, and the microstructure, mechanical properties, bio-corrosion properties and cytotoxicity of as-extruded Mg-Sr alloys were investigated by optical microscopy, scanning electron microscopy with an energy dispersive X-ray spectroscopy, X-ray diffraction, tensile and compressive tests, immersion test, electrochemical test and cytotoxicity test. The results showed that as-extruded Mg-Sr alloys were composed of α-Mg and Mg{sub 17}Sr{sub 2} phases, and the content of Mg{sub 17}Sr{sub 2} phases increased with increasing Sr content. As-extruded Mg-Sr alloy with 0.5 wt.% Sr was equiaxed grains, while the one with a higher Sr content was long elongated grains and the grain size of the long elongated grains decreased with increasing Sr content. Tensile and compressive tests showed an increase of both tensile and compressive strength and a decrease of elongation with increasing Sr content. Immersion and electrochemical tests showed that as-extruded Mg-0.5Sr alloy exhibited the best anti-corrosion property, and the anti-corrosion property of as-extruded Mg-Sr alloys deteriorated with increasing Sr content, which was greatly associated with galvanic couple effect. The cytotoxicity test revealed that as-extruded Mg-0.5Sr alloy did not induce toxicity to cells. These results indicated that as-extruded Mg-0.5Sr alloy with suitable mechanical properties, corrosion resistance and good cytocompatibility was potential as a biodegradable implant for orthopedic application. - Highlights: • Biodegradable as-extruded Mg-Sr alloys were fabricated. • Microstructure of alloys changed with increasing Sr content. • Mechanical properties of alloys could be controlled by adjusting the Sr content. • Corrosion properties of alloys decreased with increasing Sr content. • As-extruded Mg-0.5Sr alloy was potential for orthopedic application.

  9. Nuclear reactors

    International Nuclear Information System (INIS)

    Barre, Bertrand

    2015-10-01

    After some remarks on the nuclear fuel, on the chain reaction control, on fuel loading and unloading, this article proposes descriptions of the design, principles and operations of different types of nuclear reactors as well as comments on their presence and use in different countries: pressurized water reactors (design of the primary and secondary circuits, volume and chemistry control, backup injection circuits), boiling water reactors, heavy water reactors, graphite and boiling water reactors, graphite-gas reactors, fast breeder reactors, and fourth generation reactors (definition, fast breeding). For these last ones, six concepts are presented: sodium-cooled fast reactor, lead-cooled fast reactor, gas-cooled fast reactor, high temperature gas-cooled reactor, supercritical water-cooled reactor, and molten salt reactor

  10. Ethanol fermentation of HTST extruded rye grain by bacteria and yeasts

    Energy Technology Data Exchange (ETDEWEB)

    Czarnecki, Z [Univ. of Agriculture, Poznan (Poland). Inst. of Food Technology; Nowak, J [Univ. of Agriculture, Poznan (Poland). Inst. of Food Technology

    1997-09-01

    High temperature extrusion cooking of rye was used as a pretreatment for ethanol fermentation, and yeasts and bacteria were compared for their fermentation rates. Extrusion cooking caused, on average, a 7.5% increase in ethanol yield in comparison to autoclaved samples. The best results were achieved for grain with a moisture of 21-23% which was extruded at temperatures of 160-180 C. Extrusion decreased the relative viscosity of rye grain water extracts, so it was possible to mash it without {alpha}-amylase. The efficiency of fermentation of extruded rye without Termamyl was equal to that of autoclaved and traditionally mashed rye (using {alpha}-amylase). The rate of fermentation of extruded rye grain by Zymomonas was higher during the first stage, but the final ethanol yield was similar for the bacterium and the yeast. Through both microorganisms gave good quality distillates, the concentration of compounds other than ethanol achieved from extruded rye mashes, which were fermented by Z. mobilis, was five times lower than for yeasts. (orig.)

  11. 78 FR 58520 - Extruded Rubber Thread From Malaysia; Notice of Amended Final Results of Antidumping Duty...

    Science.gov (United States)

    2013-09-24

    ... Malaysia; Notice of Amended Final Results of Antidumping Duty Administrative Review AGENCY: Import... from Malaysia.\\1\\ The period of review (POR) is October 1, 1995, through September 30, 1996. \\1\\ See Extruded Rubber Thread From Malaysia; Final Results of Antidumping Duty Administrative Review, 63 FR 12752...

  12. Characterization of Peptides Found in Unprocessed and Extruded Amaranth (Amaranthus hypochondriacus Pepsin/Pancreatin Hydrolysates

    Directory of Open Access Journals (Sweden)

    Alvaro Montoya-Rodríguez

    2015-04-01

    Full Text Available The objectives of this study were to characterize peptides found in unprocessed amaranth hydrolysates (UAH and extruded amaranth hydrolysates (EAH and to determine the effect of the hydrolysis time on the profile of peptides produced. Amaranth grain was extruded in a single screw extruder at 125 °C of extrusion temperature and 130 rpm of screw speed. Unprocessed and extruded amaranth flour were hydrolyzed with pepsin/pancreatin enzymes following a kinetic at 10, 25, 60, 90, 120 and 180 min for each enzyme. After 180 min of pepsin hydrolysis, aliquots were taken at each time during pancreatin hydrolysis to characterize the hydrolysates by MALDI-TOF/MS-MS. Molecular masses (MM (527, 567, 802, 984, 1295, 1545, 2034 and 2064 Da of peptides appeared consistently during hydrolysis, showing high intensity at 10 min (2064 Da, 120 min (802 Da and 180 min (567 Da in UAH. EAH showed high intensity at 10 min (2034 Da and 120 min (984, 1295 and 1545 Da. Extrusion produced more peptides with MM lower than 1000 Da immediately after 10 min of hydrolysis. Hydrolysis time impacted on the peptide profile, as longer the time lower the MM in both amaranth hydrolysates. Sequences obtained were analyzed for their biological activity at BIOPEP, showing important inhibitory activities related to chronic diseases. These peptides could be used as a food ingredient/supplement in a healthy diet to prevent the risk to develop chronic diseases.

  13. Effect of strontium on the texture and mechanical properties of extruded Mg–1%Mn alloys

    International Nuclear Information System (INIS)

    Borkar, Hemant; Hoseini, Majid; Pekguleryuz, Mihriban

    2012-01-01

    Highlights: ► Mg–1%Mn and Mg–1%Mn–(0.3–2)Sr alloys were extruded at elevated temperature. ► Strontium additions refine extruded microstructure of M1 alloys. ► Sr additions weaken the basal texture of extruded M1, improve the ductility and reduce the yield asymmetry. ► Texture weakening with increasing strontium additions is the result of particle stimulated nucleation (PSN). - Abstract: Magnesium–manganese, M1, alloy is preferred for extrusion applications due to its extrudability. It is mainly used as a sacrificial anode or as a creep resistant alloy at elevated temperatures in the nuclear industry. Since Mn does not provide a significant strengthening effect, the alloy is not considered for structural applications. The basal texture which forms after extrusion orients the basal planes parallel to the extrusion direction causing anisotropy in mechanical properties. This basal texture, as well as the low strength of the alloy are the main challenges in its widespread applications. In this study, the effect of Sr addition on the texture and mechanical properties of M1 alloy was studied. M1–Sr alloys showed weakened texture by developing random texture components during extrusion. The texture randomisation is attributed to particle stimulated nucleation (PSN) around Mg–Sr intermetallics during recrystallisation. M1–Sr compositions are found to show improved strength and ductility as well as reduced yield asymmetry.

  14. Functional properties of plantain, cowpea flours and oat fiber in extruded products

    Science.gov (United States)

    Drying effect on functional properties of two plantain and cowpea varieties and suitability of their flour blends in extruded snacks was determined. The functional and rheological behaviors of (plantain: cowpea): 90:10, 80:20, 70:30, 60:40 and 50:50 blends were evaluated. The extrusion product melt ...

  15. Wheat gluten in extruded fish feed: Effects on morphology and on physical and functional properties

    NARCIS (Netherlands)

    Draganovic, V.; Goot, van der A.J.; Boom, R.M.; Jonkers, J.

    2013-01-01

    This article focuses on understanding the role of vital wheat gluten on the structural parameters of extruded fish feed and its correlation to the physical and functional properties. Gluten–soy protein concentrate blends with five gluten concentrations (0–200 g kg-1) were produced. An abrupt

  16. Raw mechanically separated chicken meat and salmon protein hydrolysate as protein sources in extruded dog food

    DEFF Research Database (Denmark)

    Tjernsbekk, M. T.; Tauson, A. H.; Kraugerud, O. F.

    2017-01-01

    Protein quality was evaluated for mechanically separated chicken meat (MSC) and salmon protein hydrolysate (SPH), and for extruded dog foods where MSC or SPH partially replaced poultry meal (PM). Apparent total tract digestibility (ATTD) of crude protein (CP) and amino acids (AA) in the protein...

  17. Extrudable polymer-polymer composites based on ultra-high molecular weight polyethylene

    Science.gov (United States)

    Panin, S. V.; Kornienko, L. A.; Alexenko, V. O.; Buslovich, D. G.; Dontsov, Yu. V.

    2017-12-01

    Mechanical and tribotechnical characteristics of polymer-polymeric composites of UHMWPE are studied with the aim of developing extrudable, wear-resistant, self-lubricant polymer mixtures for Additive Manufacturing (AM). The motivation of the study is their further application as feedstocks for 3D printing. Blends of UHMWPE with graft- and block copolymers of low-density polyethylene (HDPE-g-VTMS, HDPE-g-SMA, HDPE-b-EVA), polypropylene (PP), block copolymers of polypropylene and polyamide with linear low density polyethylene (PP-b-LLDPE, PA-b-LLDPE), as well as cross-linked polyethylene (PEX-b), are examined. The choice of compatible polymer components for an ultra- high molecular weight matrix for increasing processability (extrudability) is motivated by the search for commercially available and efficient additives aimed at developing wear-resistant extrudable polymer composites for additive manufacturing. The extrudability, mechanical properties and wear resistance of UHMWPE-based polymer-polymeric composites under sliding friction with different velocities and loads are studied.

  18. Application of extruded broken bean flour for formulation of gluten-free cake blends

    Directory of Open Access Journals (Sweden)

    Luciana de Oliveira Froes Gomes

    2015-06-01

    Full Text Available The aim of this study was to determine the physical and microbiological characteristics of extruded broken beans flour, in addition to developing mixtures for gluten-free cake with these flours, evaluating their technological and sensory quality. Gluten-free formulations were prepared with 45%, 60% and 75% of extruded broken beans. All analyzes of the flours and mixtures for cakes were performed according to standard techniques found in the literature. Sensory analyzes of cakes applied the 9-point structured hedonic scale. Results were submitted to variance analysis and comparison of means test (Tukey, p<0.05. The use of extruded broken beans improved the water absorbed and water solubility index of the mixtures for gluten-free cake, and for the lower viscosity and retrogradation when compared to the standard formulation. All cakes were accepted (rate ≥ 7 for all the analyzed attributes. From the technological and sensory standpoints, the development of gluten-free cake mixtures is feasible with up to 75% of extruded broken beans.

  19. Effects of feeding un-extruded floating feed to African giant catfish ...

    African Journals Online (AJOL)

    This study investigated the effects of feeding two types of un-extruded floating fish feeds (HM1 and HM2 –38% CP, produced manually using available feedstuffs) and a commercial imported fish feed (Coppens – 40% CP) on growth performance and body composition of Heterobranchus longifilis over 56 days. Commercial ...

  20. Characterisation and potential application of pineapple pomace in an extruded product for fibre enhancement.

    Science.gov (United States)

    Selani, Miriam Mabel; Brazaca, Solange Guidolin Canniatti; Dos Santos Dias, Carlos Tadeu; Ratnayake, Wajira S; Flores, Rolando A; Bianchini, Andreia

    2014-11-15

    This study characterised pineapple pomace (PP) and evaluated its application in extrusion to enhance fibre content of the final product. The pomace had low fat (0.61%) and high dietary fibre (45.22%), showing its potential for fibre enrichment of nutritionally poor products, as some extruded snacks. Results also showed low microbiological counts, water activity, and pH indicating good microbiological quality and low risk of physicochemical deterioration. During extrusion, pomace (0%, 10.5% and 21%), moisture (14%, 15% and 16%) and temperature (140 and 160°C) were evaluated. The PP addition decreased expansion and luminosity; while increasing redness of the extrudates compared to the control (0% pomace/14% moisture/140°C). When hardness, yellowness, water absorption, and bulk density were compared to the control, there was no effect (p>0.05) of 10.5% PP addition on the extrudates, indicating that, at this level, PP could be added without affecting the properties of the final extruded product. Copyright © 2014 Elsevier Ltd. All rights reserved.

  1. Compositional profiling and sensorial analysis of multi-wholegrain extruded puffs as affected by fructan inclusion.

    Science.gov (United States)

    Handa, C; Goomer, S

    2015-09-01

    Rice grits, corn grits, pulse, wholegrain - finger millet and sorghum were utilized in the production of multigrain extruded puffs using a single screw extruder. The effect of inclusion of fructan - fructoligosaccharide in multi-wholegrain (MWG) extruded puffs was examined. MWG fructan enriched puffs puffs had 450 % higher dietary fiber content than the control puff (CP). These puffs can be categorized as 'Good Source' of fiber as it suffices 17.2 % DV of fiber. Puffs were rated 8.1 ± 0.6, 8.3 ± 0.7, 8.1 ± 0.6, 7.5 ± 0.5 and 8.2 ± 0.6 for color, flavor, texture, appearance and overall acceptability respectively. The scores for all the attributes were found to be not significantly different (p extruded puffs could be improved by the inclusion of fructans.

  2. Development of functional extruded snacks by utilizing paste shrimp (Acetes spp.): process optimization and quality evaluation.

    Science.gov (United States)

    Kumar, Raushan; Xavier, Ka Martin; Lekshmi, Manjusha; Dhanabalan, Vignaesh; Thachil, Madonna T; Balange, Amjad K; Gudipati, Venkateshwarlu

    2018-04-01

    Functional extruded snacks were prepared using paste shrimp powder (Acetes spp.), which is rich in protein. The process variables required for the preparation of extruded snacks was optimized using response surface methodology. Extrusion temperature (130-144 °C), level of Acetes powder (100-200 g kg -1 ) and feed moisture (140-200 g kg -1 ) were selected as design variables, and expansion ratio, porosity, hardness, crispness and thiobarbituric acid reactive substance value were taken as the response variables. Extrusion temperature significantly influenced all the response variables, while Acetes inclusion influenced all variables except porosity. Feed moisture content showed a significant quadratic effect on all responses and an interactive effect on expansion ratio and hardness. Shrimp powder incorporation increased the protein and mineral content of the final product. The extruded snack made with the combination of extrusion temperature 144.59 °C, feed moisture 178.5 g kg -1 and Acetes inclusion level 146.7 g kg -1 was found to be the best one based on sensory evaluation. The study suggests that use of Acetes species for the development of extruded snacks will serve as a means of utilization of Acetes as well as being a rich source of proteins for human consumption, which would otherwise remain unexploited as a by-catch. © 2017 Society of Chemical Industry. © 2017 Society of Chemical Industry.

  3. Development of protein, dietary fiber, and micronutrient enriched extruded corn snacks.

    Science.gov (United States)

    Shah, Faiz-Ul-Hassan; Sharif, Mian Kamran; Butt, Masood Sadiq; Shahid, Muhammad

    2017-06-01

    The study was aimed to develop protein, dietary fiber, and micronutrient enriched corn snacks through extrusion processing. Corn snacks supplemented with chickpea, defatted soy flour (20-40/100 g) and guar gum (7/100 g) were prepared through extrusion processing. Micronutrients (iron, zinc, iodine, and vitamins A, C, and folic acid) at recommended daily values were added in all formulations. Extruded corn snacks were analyzed for physical, textural, and sensory attributes. Results showed that piece density (0.34-0.44 g/cm 3 ), moisture (3.40-5.25%), water activity (0.203-0.361), hardness (64.4-133.2 N), and cohesiveness (0.25-0.44) was increased Whereas, expansion ratio (3.72-2.64), springiness (0.82-0.69), chewiness (1.63-0.42), and resilience (1.37-0.14) was decreased as supplementation with soy and chickpea flour increased from 20 to 40/100 g. Overall corn snack supplemented with 15/100 g of soy and 15/100 g of chickpea flour got the highest acceptance from the sensory panelists. The article focuses on physical, textural, and sensory attributes of extruded corn snacks enriched with protein, dietary fiber, and micronutrients Awareness about the importance of healthy snacks has grown among the consumers during the last decade. Extruded snacks developed using nutrient rich ingredients with good textural and sensory properties has always remained a challenge for the snack industry. Texture of the extruded snacks varies a lot with high levels of protein and dietary fiber. This study is helpful for the development of healthy snacks especially in developing countries lacking storage infrastructure or tropical environment. Nutrient rich extruded snacks can also be used to alleviate malnutrition by incorporating in school lunch programs. © 2016 Wiley Periodicals, Inc.

  4. Functionally graded scaffolds for the engineering of interface tissues using hybrid twin screw extrusion/electrospinning technology

    Science.gov (United States)

    Erisken, Cevat

    Tissue engineering is the application of the principles of engineering and life sciences for the development of biological alternatives for improvement or regeneration of native tissues. Native tissues are complex structures with functions and properties changing spatially and temporally, and engineering of such structures requires functionally graded scaffolds with composition and properties changing systematically along various directions. Utilization of a new hybrid technology integrating the controlled feeding, compounding, dispersion, deaeration, and pressurization capabilities of extrusion process with electrospinning allows incorporation of liquids and solid particles/nanoparticles into polymeric fibers/nanofibers for fabrication of functionally graded non-woven meshes to be used as scaffolds in engineering of tissues. The capabilities of the hybrid technology were demonstrated with a series of scaffold fabrication and cell culturing studies along with characterization of biomechanical properties. In the first study, the hybrid technology was employed to generate concentration gradations of beta-tricalcium phosphate (beta-TCP) nanoparticles in a polycaprolactone (PCL) binder, between two surfaces of nanofibrous scaffolds. These scaffolds were seeded with pre-osteoblastic cell line (MC3T3-E1) to attempt to engineer cartilage-bone interface, and after four weeks, the tissue constructs revealed formation of continuous gradations in extracellular matrix akin to cartilage-bone interface in terms of distributions of mineral concentrations and biomechanical properties. In a second demonstration of the hybrid technology, graded differentiation of stem cells was attempted by using insulin, a known stimulator of chondrogenic differentiation, and beta-glycerol phosphate (beta-GP), for mineralization. Concentrations of insulin and beta-GP in PCL were controlled to monotonically increase and decrease, respectively, along the length of scaffolds, which were then seeded with adipose derived stromal cells (h-ADSCs). Analysis of resulting tissue constructs revealed chondrocytic differentiation of h-ADSCs, with both the chondrocytic cell concentration and mineralization varying as a function of distributions of concentrations of insulin and beta-GP, respectively. The investigation also covered characterization of biomechanical properties of native bovine osteochondral tissue samples, which were then compared with biomechanical properties of tissue constructs at different stages of development. The hybrid technology developed in this thesis should provide another enabling platform for the fabrication of functionally graded scaffolds that aim to mimic the elegant gradations found in myriad native tissues.

  5. Process design and control of a twin screw hot melt extrusion for continuous pharmaceutical tamper-resistant tablet production.

    Science.gov (United States)

    Baronsky-Probst, J; Möltgen, C-V; Kessler, W; Kessler, R W

    2016-05-25

    Hot melt extrusion (HME) is a well-known process within the plastic and food industries that has been utilized for the past several decades and is increasingly accepted by the pharmaceutical industry for continuous manufacturing. For tamper-resistant formulations of e.g. opioids, HME is the most efficient production technique. The focus of this study is thus to evaluate the manufacturability of the HME process for tamper-resistant formulations. Parameters such as the specific mechanical energy (SME), as well as the melt pressure and its standard deviation, are important and will be discussed in this study. In the first step, the existing process data are analyzed by means of multivariate data analysis. Key critical process parameters such as feed rate, screw speed, and the concentration of the API in the polymers are identified, and critical quality parameters of the tablet are defined. In the second step, a relationship between the critical material, product and process quality attributes are established by means of Design of Experiments (DoEs). The resulting SME and the temperature at the die are essential data points needed to indirectly qualify the degradation of the API, which should be minimal. NIR-spectroscopy is used to monitor the material during the extrusion process. In contrast to most applications in which the probe is directly integrated into the die, the optical sensor is integrated into the cooling line of the strands. This saves costs in the probe design and maintenance and increases the robustness of the chemometric models. Finally, a process measurement system is installed to monitor and control all of the critical attributes in real-time by means of first principles, DoE models, soft sensor models, and spectroscopic information. Overall, the process is very robust as long as the screw speed is kept low. Copyright © 2015 Elsevier B.V. All rights reserved.

  6. H Reactor

    Data.gov (United States)

    Federal Laboratory Consortium — The H Reactor was the first reactor to be built at Hanford after World War II.It became operational in October of 1949, and represented the fourth nuclear reactor on...

  7. Integration of β-glucan fibre rich fractions from barley and mushrooms to form healthy extruded snacks.

    Science.gov (United States)

    Brennan, Margaret A; Derbyshire, Emma; Tiwari, Brijesh K; Brennan, Charles S

    2013-03-01

    β-glucan is a commonly researched plant cell wall component that when incorporated into food products has been associated with cholesterol and glycaemic response reductions. This study focusses on β-glucan rich fractions from barley and mushroom used in the production of extruded ready to eat snacks. Inclusion of barley β-glucan rich fractions and mushroom β-glucan fractions at 10 % levels increased the total dietary fibre content of extrudates compared to the control (P extruded snack products.

  8. The heat insulating properties of potato starch extruded with addition of chosen by- products of food industry

    Directory of Open Access Journals (Sweden)

    Zdybel Ewa

    2014-12-01

    Full Text Available The study was aimed at determination of time of heat transition through the layer of quince, apple, linen, rose pomace and potato pulp, as well as layer of potato starch and potato starch extruded with addition of above mentioned by-products. Additionally the attempt of creation a heat insulating barrier from researched raw material was made. The heat conductivity of researched materials was dependent on the type of material and its humidity. Extruded potato starch is characterized by smaller heat conductivity than potato starch extruded with addition of pomace. The obtained rigid extruded starch moulders were characterized by higher heat insulating properties than the loose beads. It is possible to use starch and by-products of food industry for production of heat insulating materials.

  9. The effect of moisture content on physicochemical properties of extruded waxy and non-waxy rice flour.

    Science.gov (United States)

    Jongsutjarittam, Ornpicha; Charoenrein, Sanguansri

    2014-12-19

    The properties of waxy rice flour (WRF) and non-waxy rice flour (RF) were modified using an extrusion process with different feeding material moisture contents. WRF was more affected by the thermomechanical stress from extrusion; consequently, it had a lower glass transition temperature but higher water solubility index (WSI) indicating higher molecular degradation than extruded RF. The lower moisture content of the feeding flour caused more severe flour damage (coarser surface of the extruded flour) and lowered relative crystallinity compared to higher moisture content processing. Moreover, low moisture content processing led to complete gelatinization, whereas, partial gelatinization occurred in the higher moisture content extrusion. Consequently, the extruded flours had a lower peak viscosity and gelatinization enthalpy but a higher water absorption index and WSI than native flour. In conclusion, the rice flour type and the moisture content of the extrusion feeding flour affected the physicochemical properties of the extruded flour. Copyright © 2014 Elsevier Ltd. All rights reserved.

  10. The Evolution of Plate and Extruded Products with High Strength and Fracture Toughness

    Science.gov (United States)

    Denzer, D. K.; Rioja, R. J.; Bray, G. H.; Venema, G. B.; Colvin, E. L.

    From the first use of 2017-T74 on the Junkers F13, improvements have been made to plate and extruded products for applications requiring the highest attainable strength and adequate fracture toughness. One such application is the upper wing of large aircraft. The progression of these product improvements achieved through the development of alloys that include 7075-(T6 & T76), 7150-(T6 & T77) and 7055-(T77 & T79) and most recently 7255-(T77 & T79) is reviewed. The most current advancements include aluminum-copper-lithium, alloy 2055 plate and extruded products that can attain strength equivalent to that of 7055-T77 with higher modulus, similar fracture toughness and improved fatigue, fatigue crack growth and corrosion performance. The achievement of these properties is explained in terms of the several alloy design principles. The highly desired and balanced characteristics make these products ideal for upper wing applications.

  11. Diffusion Bonding and Post-Weld Heat Treatment of Extruded AZ91 Magnesium Alloys

    Directory of Open Access Journals (Sweden)

    Fei LIN

    2015-11-01

    Full Text Available The grain size of as-extruded AZ91 magnesium alloys was refined to 12.31 μm from 21.41 μm by recrystallization annealing. The vacuum diffusion welding of as-annealed AZ91 magnesium alloys was researched. The results showed that the maximum shear strength of joints reached 64.70 MPa in the situation of 10 MPa bonding pressure, 18 Pa vacuum degree, 470 °C bonding temperature and 90 min bonding time; both bonding temperature and time are the main influence factors on as-extruded AZ91 magnesium alloys diffusion welding. Then the diffusion welded specimens were annealed, and the shear strength of joints was further improved to 76.93 MPa.DOI: http://dx.doi.org/10.5755/j01.ms.21.4.9699

  12. Tailored sPP/Silica Nanocomposite for Ecofriendly Insulation of Extruded HVDC Cable

    Directory of Open Access Journals (Sweden)

    Bin Dang

    2015-01-01

    Full Text Available Cross-linked polyethylene (XLPE is a thermosetting material that cannot be recycled at the end of its lifetime. This study investigated the potential of syndiotactic polypropylene (sPP/silica as an ecofriendly extruded insulation system for HVDC cables. We investigated the morphology, Fourier transform infrared, and thermal, thermomechanical, and electrical behaviors of sPP modified with 0.5–3% nanosilica. We found that the silica/sPP nanocomposite without cross-linking offered a suitable mechanical modulus at room temperature and sufficient intensity at high temperatures, and adding nanosilica modified by a silane coupling agent to the sPP resulted in significant DC resistivity and space charge improvement. The optimal nanosilica content in the sPP was determined by balancing the mechanical and thermomechanical characteristics and the DC resistivity. The sPP/silica nanocomposite reported here shows great potential as a candidate insulation material for future ecofriendly extruded HVDC cables.

  13. Effects of extruded corn on milk yield and composition and blood parameters in lactating dairy cows

    Directory of Open Access Journals (Sweden)

    Igino Andrighetto

    2010-01-01

    Full Text Available According to a 2x2 cross over design, fourteen Holstein dairy cows at 99±55 DIM were fed two diets containing 21.5% DM of either ground corn (GC or extruded corn (EC. Performance and metabolic profile were detected during the third week of each experimental period. DMI and milk yield were not affected by dietary treatments. Milk fat and protein percentage of EC diet were significantly (P<0.10 lower than those of GC diet. Probably the higher rumen degradability of starch from EC thesis modified the synthesis of specific fatty acids leading to a milk fat depression event. Diets did not influence blood parameters, except for lower values of total protein and glucose content in EC diet-fed cows. Results suggested that the dietary inclusion of extruded corn should not be used at the tested level of substitution.

  14. Cassava and turmeric flour blends as new raw materials to extruded snacks

    Directory of Open Access Journals (Sweden)

    Alessandra Mussato Spinello

    2014-02-01

    Full Text Available Short cooking time and ability to blend varieties of food ingredients have made extrusion cooking a medium for low-cost and nutritionally improved food products. The effect of moisture, extrusion temperature and amount of turmeric flour mixed with cassava flour on physical characteristic of puffed snacks was evaluated in this work. Extrusion process was carried out using a single-screw extruder in a factorial central composite design with four factors. Results showed effect of extrusion parameters on dependents variables. High expansion, low browning, low water solubility index, intermediate water absorption index and high crispness desirable characteristics to puffed snacks are obtained in conditions of 12% moisture, 5% turmeric flour, 105º C of temperature and 250 rpm of screw speed. These paper point to the potential still unexplored of the use of flours of cassava and turmeric as raw materials in the development of extruded puffed snacks.

  15. Numerical studies of the polymer melt flow in the extruder screw channel and the forming tool

    Science.gov (United States)

    Ershov, S. V.; Trufanova, N. M.

    2017-06-01

    To date, polymer compositions based on polyethylene or PVC is widely used as insulating materials. These materials processing conjugate with a number of problems during selection of the rational extrusion regimes. To minimize the time and cost when determining the technological regime uses mathematical modeling techniques. The paper discusses heat and mass transfer processes in the extruder screw channel, output adapter and the cable head. During the study were determined coefficients for three rheological models based on obtained viscosity vs. shear rate experimental data. Also a comparative analysis of this viscosimetric laws application possibility for studying polymer melt flow during its processing on the extrusion equipment was held. As a result of numerical study the temperature, viscosity and shear rate fields in the extruder screw channel and forming tool were obtained.

  16. Evolution of twinning in extruded AZ31 alloy with bimodal grain structure

    Energy Technology Data Exchange (ETDEWEB)

    Garcés, G., E-mail: ggarces@cenim.csic.es [Department of Physical Metallurgy, National Centre for Metallurgical Research CENIM-CSIC, Av. De Gregorio del Amo 8, 28040 Madrid (Spain); Oñorbe, E. [CIEMAT, Division of Structural Materials, Avenida Complutense, 40, 28040 Madrid (Spain); Gan, W. [German Engineering Materials Science Centre at MLZ, Helmholtz-Zentrum Geesthacht, Lichtebergstr. 1, D-85747 Garching (Germany); Máthis, K. [Department of Physics of Materials, Faculty of Mathematics and Physics, Charles University, KeKarlovu 5, 121 16 Praha 2 (Czech Republic); Tolnai, D. [Institute of Materials Research, Helmholtz-Zentrum Geesthacht, Max-Planck-Str. 1, 21502 Geesthacht (Germany); Horváth, K. [Department of Physics of Materials, Faculty of Mathematics and Physics, Charles University, KeKarlovu 5, 121 16 Praha 2 (Czech Republic); Pérez, P.; Adeva, P. [Department of Physical Metallurgy, National Centre for Metallurgical Research CENIM-CSIC, Av. De Gregorio del Amo 8, 28040 Madrid (Spain)

    2017-04-15

    Twinning in extruded AZ31 alloy with a bimodal grain structure is studied under compression along the extrusion direction. This study has combined in-situ measurements during the compression tests by Synchrotron Radiation Diffraction and Acoustic Emission techniques and the evaluation of the microstructure and texture in post-mortem compression samples deformed at different strains. The microstructure of the alloy is characterized by the coexistence of large areas of fine dynamic recrystallized grains and coarse non-recrystallized grains elongated along extrusion direction. Twinning occurs initially in large elongated grains before the macroscopic yield stress which is controlled by the twinning in equiaxed dynamically recrystallized grains. - Highlights: • The AZ31 extruded at low temperature exhibits a bimodal grains structure. • Twinning takes place before macroscopic yielding in coarse non-DRXed grains. • DRXed grains controls the beginning of plasticity in magnesium alloys with bimodal grain structure.

  17. Extrusion of blends of cassava leaves and cassava flour: physical characteristics of extrudates

    Directory of Open Access Journals (Sweden)

    Cristiane da Cunha Salata

    2014-09-01

    Full Text Available A cassava-based puffed snack was produced using a single screw extruder to determine the effect of the raw material composition (cassava leaf flour and moisture and the process parameters (extrusion temperature and screw speed on the physical characteristics of an extruded-expanded snack. A central composite rotational design, including four factors with 30 treatments, was used with the following as dependent variables: expansion index, specific volume, water solubility index, water absorption index, color (L*, a*, b*, and hardness. Under conditions of low moisture content (12 to 14%, low percentage of cassava leaf flour (2 to 4%, and intermediate conditions of extrusion temperature (100°C and screw speed (230rpm, it was possible to obtain puffed snack products with desirable characteristics.

  18. Comparison of Maize Silage-based Diets for Dairy Cows Containing Extruded Rapeseed Cake or Extruded Full-fat Soybean as Major Protein Sources

    Directory of Open Access Journals (Sweden)

    Jiří Třináctý

    2016-01-01

    Full Text Available The trial was carried out on four Holstein cows with initial milk yield of 27.3 ± 1.7 kg.day−1. Cows were divided into two groups – the first was fed a diet based on extruded rapeseed cake (D-ERC, the second one was fed a diet based on extruded full-fat soybean (D-EFFS, both diets contained maize silage and meadow hay. The experiment was divided into 4 periods of 42 days. Intake of dry matter, crude protein and NEL was not affected by the treatment (P > 0.05 while the intake of PDIA, PDIN and PDIE was lower in D-ERC than in D-EFFS (P < 0.05. Milk yield in D-ERC (22.6 kg.d−1 was lower than in D-EFFS (24.7 kg.d−1, P < 0.001 while concentration of milk fat and protein were reverse (P < 0.05. Smaller portion of essential AADI in crude protein intake (CPI in D-ERC resulted in lower efficiency of CPI utilization for milk protein synthesis in comparison to D-EFFS being 313 and 327 g.kg−1, respectively (P < 0.01. Concentration of AA in blood plasma was not affected by the type of diet except of His and Ile that were higher in D-EFFS (P < 0.01.

  19. APPLICATION OF OAT, WHEAT AND RYE BRAN TO MODIFY NUTRITIONAL PROPERTIES, PHYSICAL AND SENSORY CHARACTERISTICS OF EXTRUDED CORN SNACKS.

    Science.gov (United States)

    Makowska, Agnieszka; Polcyn, Anna; Chudy, Sylwia; Michniewicz, Jan

    2015-01-01

    Cereal products constitute the basis of the diet pyramid. While the consumption of such products as bread decreases, the group of food which popularity increase is cereal snacks. Unfortunately, the dietary value of this group of foodstuffs is limited. Thus, different types of cereal bran may be added to the produced snacks to enhance their nutritive value. However, an addition of bran may have an adverse effect on quality attributes of products. Corn grits enriched with 20 and 40% oat, wheat and rye bran was extruded. Basic parameters determining the nutritive value, physical characteristics and sensory attributes of the six produced types of extrudates were measured and compared. Moreover, the effect of additives applied on viscosity of aqueous suspensions of the raw materials and extrudates under controlled conditions was measured using RVA. The dietary value of snacks containing bran depends on the type and quantitative shares of the additives. The content of dietary fibre in produced extrudates ranged from 6.5 to 15.8%, including soluble dietary fibre at 2.1 to 3.7%. With an increase of bran content in extrudates, their expansion decreased, density increased and the colour of extrudates changed (reduced brightness, increased a*, decreased b*). In sensory evaluation the highest acceptability was given to extrudates with a 20% addition of oat bran, while the lowest was given for those with 40% wheat bran. Based on PCA results positive correlations were found between overall desirability and crispiness, porosity, taste, colour and expansion. Negative correlations between desirability and hardness and density of extrudates were observed. The additives and their level also had an effect on changes in viscosity of aqueous suspensions measured using RVA. However, no correlation was found between quality features of extrudates and values of attributes measured in the analysis of viscosity. In the production of corn extruded snacks an addition of oat, wheat and rye bran

  20. Microstructure, mechanical properties, bio-corrosion properties and cytotoxicity of as-extruded Mg-Sr alloys.

    Science.gov (United States)

    Zhao, Chaoyong; Pan, Fusheng; Zhang, Lei; Pan, Hucheng; Song, Kai; Tang, Aitao

    2017-01-01

    In this study, as-extruded Mg-Sr alloys were studied for orthopedic application, and the microstructure, mechanical properties, bio-corrosion properties and cytotoxicity of as-extruded Mg-Sr alloys were investigated by optical microscopy, scanning electron microscopy with an energy dispersive X-ray spectroscopy, X-ray diffraction, tensile and compressive tests, immersion test, electrochemical test and cytotoxicity test. The results showed that as-extruded Mg-Sr alloys were composed of α-Mg and Mg 17 Sr 2 phases, and the content of Mg 17 Sr 2 phases increased with increasing Sr content. As-extruded Mg-Sr alloy with 0.5wt.% Sr was equiaxed grains, while the one with a higher Sr content was long elongated grains and the grain size of the long elongated grains decreased with increasing Sr content. Tensile and compressive tests showed an increase of both tensile and compressive strength and a decrease of elongation with increasing Sr content. Immersion and electrochemical tests showed that as-extruded Mg-0.5Sr alloy exhibited the best anti-corrosion property, and the anti-corrosion property of as-extruded Mg-Sr alloys deteriorated with increasing Sr content, which was greatly associated with galvanic couple effect. The cytotoxicity test revealed that as-extruded Mg-0.5Sr alloy did not induce toxicity to cells. These results indicated that as-extruded Mg-0.5Sr alloy with suitable mechanical properties, corrosion resistance and good cytocompatibility was potential as a biodegradable implant for orthopedic application. Copyright © 2016 Elsevier B.V. All rights reserved.

  1. Effect of storage on oxidative quality and stability of extruded astaxanthin-coated fish feed pellets

    DEFF Research Database (Denmark)

    Dethlefsen, Markus Wied; Hjermitslev, Niels Harthøj; Frosch, Stina

    2016-01-01

    This study examined the stability of extruded and astaxanthin-coated fish feed pellets during storage in a light box at 28°C and 620lx. Seven groups of fish feed pellets were vacuum coated with fish oil that contained levels of astaxanthin ranging from 0 to 100ppm. To equalize differences...... was comparatively protected against degradation. Furthermore, the initial concentrations of astaxanthin influenced the degradation per se, signifying self-protective properties of astaxanthin....

  2. Texture development in gluten-free breads: Effect of different enzymes and extruded flour

    OpenAIRE

    Martínez, Mario M.; Marcos, Pablo; Gómez, Manuel

    2013-01-01

    Producción Científica One of the main problems with gluten-free breads is their texture and their rapid staling. In this work the influence of different enzymes (one protease, one lipase and two amylases) and of extruded rice flour on rice-bread texture and texture development was studied. For this purpose, the development of firmness, cohesiveness, resilience, springiness and chewiness was modelled and the parameters that define the initial values and the development of these characterist...

  3. Orientation-dependent microstructure and shear flow behavior of extruded Mg–Li–Zn alloys

    Energy Technology Data Exchange (ETDEWEB)

    Karami, M.; Mahmudi, R., E-mail: mahmudi@ut.ac.ir

    2015-06-11

    The microstructural and textural evolutions together with the orientation dependencies of mechanical properties of the extruded Mg–6Li–1Zn (LZ61), Mg–8Li–1Zn (LZ81) and Mg–12Li–1Zn (LZ121) alloys were investigated. The shear punch testing (SPT) method was employed to evaluate the room- and high-temperature (200–300 °C) mechanical anisotropy of the extruded materials. Microstructural analysis revealed that, despite a great discontinuous dynamic recrystallization (DDRX) occurred in the extrusion direction (ED) and normal direction (ND), the microstructural anisotropy was observed in all extruded materials, the effect which was more pronounced in the LZ81 alloy by developing banded structure in the ND condition. Textural studies in both hcp LZ61 and LZ81-α phase showed a fiber-type texture with the basal planes being parallel to the ED after extrusion. For the LZ81 alloy, however, the interfering presence of β phase affects the LZ81-α-phase texture by reducing the intensity of the maximum orientations of the basal and prismatic planes. Similar weakened bimodal type texture was formed in the bcc-structured LZ81-β phase, where some <110> poles were located parallel to the ED along with developing some other poles of a fiber-type character. It was also found that the abnormal grain growth might have been encouraged by the strong texture developed in the extruded LZ121 alloy. The SPT results indicated that the texture-dependent hcp LZ61 alloy showed higher shear strength in the ND condition than the ED condition, caused by the texture strengthening effect. As the Li content and deformation temperature increase, the texture dependence of strength properties, and thus, the mechanical anisotropy, decrease so that the LZ121-ND sample showed lower shear strength than the ED specimen due to the greater grain sizes achieved in the ND condition.

  4. Extrusion Conditions and Amylose Content Affect Physicochemical Properties of Extrudates Obtained from Brown Rice Grains

    Directory of Open Access Journals (Sweden)

    Rolando José González

    2013-01-01

    Full Text Available The utilization of whole grains in food formulations is nowadays recommended. Extrusion cooking allows obtaining precooked cereal products and a wide range of ready-to-eat foods. Two rice varieties having different amylose content (Fortuna 16% and Paso 144, 27% were extruded using a Brabender single screw extruder. Factorial experimental design was used to study the effects of extrusion temperature (160, 175, and 190°C and grits moisture content (14%, 16.5%, and 19% on extrudate properties. Specific mechanical energy consumption (SMEC, radial expansion (E, specific volume (SV, water absorption (WA, and solubility (S were determined on each extrudate sample. In general, Fortuna variety showed higher values of SMEC and S (703–409 versus 637–407 J/g; 33.0–21.0 versus 20.1–11.0%, resp. than those of Paso 144; on the contrary SV (8.64–3.47 versus 8.27–4.53 mL/g and WA tended to be lower (7.7–5.1 versus 8.4–6.6 mL/g. Both varieties showed similar values of expansion rate (3.60–2.18. Physical characteristics depended on extrusion conditions and rice variety used. The degree of cooking reached by Paso rice samples was lower than that obtained for Fortuna. It is suggested that the presence of germ and bran interfered with the cooking process, decreasing friction level and broadening residence time distribution.

  5. Creep behavior and threshold stress of an extruded Al-6Mg-2Sc-1Zr alloy

    International Nuclear Information System (INIS)

    Deshmukh, S.P.; Mishra, R.S.; Kendig, K.L.

    2004-01-01

    Creep experiments were performed on extruded Al-6Mg-2Sc-1Zr (wt.%) alloy in a temperature range of 423-533 K. A threshold type creep behavior was measured and explained by observed dislocation-particle interactions. The experimental threshold stress values at various temperatures were compared with existing theoretical models. None of the available models could account for the decrease in threshold creep strength with increasing temperature

  6. Investigation into mixing capability and solid dispersion preparation using the DSM Xplore Pharma Micro Extruder.

    Science.gov (United States)

    Sakai, Toshiro; Thommes, Markus

    2014-02-01

    The goal of this investigation was to qualify the DSM Xplore Pharma Micro Extruder as a formulation screening tool for early-stage hot-melt extrusion. Dispersive and distributive mixing was investigated using soluplus, copovidone or basic butylated methacrylate copolymer with sodium chloride (NaCl) in a batch size of 5 g. Eleven types of solid dispersions were prepared using various drugs and carriers in batches of 5 g in accordance with the literature. The dispersive mixing was a function of screw speed and recirculation time and the particle size was remarkably reduced after 1 min of processing, regardless of the polymers. An inverse relationship between the particle size and specific mechanical energy (SME) was also found. The SME values were higher than those in large-scale extruders. After 1 min recirculation at 200 rpm, the uniformity of NaCl content met the criteria of the European Pharmacopoeia, indicating that distributive mixing was achieved in this time. For the solid dispersions preparations, the results from different scanning calorimetry, powder X-ray diffractometry and in-vitro dissolution tests confirmed that all solid-dispersion systems were successfully prepared. These findings demonstrated that the extruder is a useful tool to screen solid-dispersion formulations and their material properties on a small scale. © 2013 Royal Pharmaceutical Society.

  7. Parameters Affecting the Extraction Process of Jatropha curcas Oil Using a Single Screw Extruder

    Directory of Open Access Journals (Sweden)

    Ali Nurrakhmad Siregar

    2015-07-01

    Full Text Available The most commonly used technique to separate oil and cake from J. curcas seeds is mechanical extraction. It uses simple tools such as a piston and a screw extruder to produce high pressure, driven by hand or by engine. A single screw extruder has one screw rotating inside the barrel and materials simultaneously flow from the feed to the die zone. The highest oil yield can be obtained by a well-designed oil press as well as finding the optimum conditions for all parameters involved during the extraction process. The influence of the parameters in a single screw extruder was studied using finite element analysis and computational fluid dynamics simulation with ANSYS POLYFLOW. The research focused on predicting the velocity, pressure and shear rate in the metering section that influenced the screw rotational speed and mass flow rate. The obtained results revealed that increasing the screw rotational speed will increase the pressure, velocity and shear rate. Meanwhile, increasing the mass flow rate results in decreasing the pressure while the velocity and shear rate remain constant.

  8. Performance of calves submitted to protocols using extruded or ground starter

    Directory of Open Access Journals (Sweden)

    Amália Saturnino Chaves

    2014-10-01

    Full Text Available Feed processing can affect rumen development in new born calves, and potentially define animal performance. Two feed management systems, extruded starter (Ruter with possible early weaning and ground starter (control, were evaluated in thirty-two Holstein calves (16 females and 16 males. Animals were randomly assigned to the treatments using a randomized block design with birth weight as a covariate. They were weaned when starter intake reached 800 g for two consecutive days. Twenty-one days after the weaning, males were slaughtered and the stomach compartments were isolated. Rumen and omasum fragments were processed for morphological evaluation. Animal performance, clinical condition and stomach compartment weight did not differ between the treatments (P> 0.05, despite weaning weight of animals receiving extruded starter being 5.68% higher than the control animals. Extruded starter stimulated cell proliferation of the ruminal epithelium (P <0.05, but did not affect the dimensions of the papillary rumen and omasum mitotic index (MI. The Ruter feeding system was potentially beneficial for weight gain and morphofunctional rumen development in lactating animals; however, this treatment did not allow early weaning as proposed by the feeding system.

  9. Processing and characterization of extruded breakfast meal formulated with broken rice and bean flour

    Directory of Open Access Journals (Sweden)

    Ana Vânia Carvalho

    2012-09-01

    Full Text Available The objective of this work was to develop an extruded breakfast product containing broken rice and split old beans and to verify the influence of the extrusion process on their physicochemical, technological, and sensory characteristic. The final product had a protein content of 9.9 g.100 g-1, and therefore it can be considered a good source of proteins for children and teenagers. The dietary fiber content of the final edible product was 3.71 g.100 g-1. Therefore, the breakfast meal may be considered as a source of dietary fiber according to Brazilian law . As for the technological properties, the extruded product presented an expansion index of 8.89 and apparent density of 0.25 g.cm-3. With regard to the sensory analysis, the acceptance average was ranked between 6.8 and 7.7, corresponding to the categories "liked slightly" and "liked very much". With regard to purchase intention, 79% of the panelists said they would certainly or possibly purchase the product. Broken rice and split old beans are interesting alternatives for the elaboration of extruded breakfast products presenting good nutritional, technological, and sensory qualities.

  10. Deformation structure of water atomised and extruded Cu-Cr-Zr alloys

    International Nuclear Information System (INIS)

    Correia, J.B.; Davies, H.A.; Sellars, C.M.

    1994-01-01

    Copper alloy powders containing Cr and/or Zr were produced via water atomisation and consolidated by extrusion. The crystallographic orientations relative to the extrusion axis, both in the as-extruded condition and after heat treatment were assessed by an inverse pole figure texture determination method using X-ray diffraction. Transmission electron microscopy (TEM) was also used for microstructural observations. The as-extruded materials showed a clear double fibre texture ( left angle 111 right angle + left angle 100 right angle ), the left angle 111 right angle component being the stronger. After isochronal 1 hour heat treatments in the temperature range 400-700 C, a clear trend of a decreasing left angle 111 right angle component with increasing temperatures was seen. For the highest heat treatment temperature used (700 C), the alloys approached a random crystallographic distribution. The microstructure of the as-extruded material showed a banded structure with sharp boundaries parallel to the extrusion direction. Also, the left angle 111 right angle or left angle 100 right angle directions were generally parallel to the extrusion direction. TEM observation of longitudinal sections after exposure to increasingly high temperature, notably above 500 C, indicated that boundaries started to lose their sharpness and to spread sideways. When the same materials were observed in transverse sections, the competitive growth of some subgrains was clearly seen. (orig.)

  11. [Extruded rice flour as a gluten substitute in the poduction of rice bread].

    Science.gov (United States)

    Clerici, Maria Teresa Pedrosa Silva; El-Dash, Ahmed A

    2006-09-01

    Research regarding the production of gluten-free bread (GFB) is very important nutritionally, technically and economically speaking, both to celiac patients and to developing countries who import wheat. The main technological problem in the production of GFB is obtaining a gluten substitute that is both inexpensive and capable of retaining gas during bread fermentation and baking. The use of gelatinized starch as an alternative for gluten seems promising. In this project, rice bread was made using pregelatinized extruded rice flour as a gluten substitute. Pre-gelatinized rice flours (PRF) were manufactured in a single screw Brabender extruder, varying extrusion temperature (108-192 degrees C) and the moisture of the raw material (19.2 - 24.8%), and were used in a proportion of 10 g for every 100 g of raw rice flour, in the production of gluten-free bread. Results showed that rice flour extruded at a high temperature (180 degrees) and low moisture content (20%), rendered bread with the best technological characteristics, presenting crust and crumb color similar to those of conventional wheat bread, although with volume and texture not as satisfactory in the same comparison.

  12. Identification of potent odorants formed during the preparation of extruded potato snacks.

    Science.gov (United States)

    Majcher, Małgorzata A; Jeleń, Henryk H

    2005-08-10

    Extrusion cooking processing followed by air-drying has been applied to obtain low-fat potato snacks. Optimal parameters were developed for a dough recipe. Dough contained apart from potato granules 7% of canola oil, 1% of salt, 1% of baking powder, 5% of maltodextrin, and 15% of wheat flour. After the extrusion process, snacks were dried at 85 degrees C for 15 min followed by 130 degrees C for 45 min. The potent odorants of extruded potato snacks were identified using aroma extract dilution analysis and gas chromatography-olfactometry. Among the characteristic compounds, methional with boiled potato flavor, benzenemethanethiol with pepper-seed flavor, 2-acetyl-1-pyrroline with popcorn flavor, benzacetaldehyde with strong flowery flavor, butanal with rancid flavor, and 2-acetylpyrazine with roasty flavor were considered to be the main contributors to the aroma of extruded potato snacks. Several compounds were concluded to be developed during extrusion cooking, such as ethanol, 3-methylbutanal, (Z)-1,5-octadien-3-one with geranium flavor, and unknown ones with the flavor of boiled potato, cumin, candy, or parsley root. Compounds such as methanethiol, 2,3-pentanedione, limonene, 2-acetylpyrazine, 2-ethyl-3,5-dimethylpyrazine, 4-hydroxy-2,5-dimethyl-3(2H)-furanone, 3-hydroxy-4,5-dimethyl-2(5H)-furanone, 2-methyl-3,5-diethylpyrazine, 5-methyl-2,3-diethylpyrazine, and (E)-beta-damascenone were probably developed during air-drying of the potato extrudate.

  13. Investigation of functional properties and color changes of corn extrudates enriched with broccoli or olive paste.

    Science.gov (United States)

    Bisharat, Ghassan I; Katsavou, Ioanna D; Panagiotou, Nikolaos M; Krokida, Magdalini K; Maroulis, Zacharias B

    2015-12-01

    Following the tendency of replacing common food snacks with healthier food products, extruded snacks with corn flour and broccoli (4-10%) or olive paste (4-8%) were investigated in this study. The effect of material characteristics, including feed moisture content (14-19%), and broccoli or olive paste concentration, and extrusion conditions, including screw speed (150-250 r/min), and extrusion temperature (140-180 ℃), on the functional properties (water absorption index, water solubility index, and oil absorption index), as well as color change (ΔE) of the extruded snacks was studied. Regression analysis showed that screw speed did not significantly influence (p > 0.05) the properties. After mathematical modelling it was found that broccoli and olive paste concentration, as well as temperature increment, caused a decrease in water absorption index (minimum of 5.6 and 6.4 g/g sample, respectively) and an increase in water solubility index (maximum of 18.7 and 10.9 g/100 g sample, respectively), while feed moisture presented opposite tendency. Higher extrusion temperature led to an increment of oil absorption index (approximately to 1.2 and 1 mL/g sample) and decrement of color changes. Finally, feed moisture and broccoli concentration lowered oil absorption index and color of corn/broccoli extrudates, while olive paste concentration caused their increment. © The Author(s) 2014.

  14. Effect of composition and processing conditions on selected characteristics of extruded corn instant gruels enriched with fruits addition

    Directory of Open Access Journals (Sweden)

    Kręcisz Magdalena

    2018-01-01

    Full Text Available Cranberries and goji berries were used as natural supplements in extruded instant corn gruels. The effects of additive type and level, as well as extrusion-cooking screw speed on selected properties of extrudates were tested. Corn grit was used as the base raw materials and dry and ground goji berries and cranberries were added at 1, 2, 3, 4 and 5%. Extrusion-cooking of blends was performed with a single screw extruder at temperature ranged 125-135°C using various screw speed during processing. Extrudates were ground below 1 mm for instant gruels. Water absorption, water solubility, as well as colour profile were tested. The results showed that the highest water absorption was evaluated for instant gruels consist the highest amount of goji berries extruded at the highest screw speed during processing, while cranberries addition have no significant effect on water absorption. Increasing amount of dry cranberries and goji berries in the recipe affected on lowering the water solubility of the extrudates. Significant effect of fruits on color coordinates was observed. Increasing amount of dry berries lowered lightness L* and yellowness of instant gruels, especially when goji berries were used in the recipe. Increasing the screw speed during processing decreased intensity b* values.

  15. Open segmental fracture of both bone forearm and dislocation of ipsilateral elbow with extruded middle segment radius

    Directory of Open Access Journals (Sweden)

    Pawan Kumar

    2013-01-01

    Full Text Available Extruded middle segment of radius with open segmental fracture both bone forearm and dislocation of ipsilateral elbow is a rare injury. A 12-year-old child presented to us within 4 hours following fall from tree. The child′s mother was carrying a 12-cm-long extruded soiled segment of radius. The extruded bone was thoroughly washed. The medullary cavity was properly syringed with antiseptic solution. The bone was autoclaved and put in the muscle plane of the distal forearm after debridement of the wound. After 5 days, a 2.5-mm K-wire was introduced by retrograde method into the proximal radius by passing through the extruded segment. Another 2.5-mm K-wire was passed in ulna. The limb was evaluated clinicoradiologically every 2 weeks. The wound was healed by primary intention. At 4 months, the reposed bone appeared less dense radiologically and K-wire seemed to be out of the bone. In the subsequent months, the roentgenograms show remodeling of the extruded fragment. After 20 weeks, the K-wires were removed (first ulnar and then radial. Complete union was achieved with full range of movement except loss of few degrees of extension of elbow and thumb. This case is reported to show a good outcome following successful incorporation of an extruded segment of radius in an open fracture.

  16. Rumen fermentation and nutrient flow to the omasum in Holstein cows fed extruded canola seeds treated with or without lignosulfonate

    Directory of Open Access Journals (Sweden)

    Wallacy Barbacena Rosa dos Santos

    2012-07-01

    Full Text Available Four multiparous Holstein cows averaging 548 kg of body weight and 74 d in lactation were used in a Latin square design with four 21-d experimental periods to determine effects of feeding extruded versus non-extruded canola seed, with or without 50 g/kg lignosulfonate on rumen fermentation, nutrient flow to the omasum, and degradability of dry matter (DM and N of each diet. The DM effective degradability increased with extrusion and lignosulfonate treatment had no effect. The effective degradability of N was similar between diets. Lignosulfonate treatment of extruded versus non-extruded canola seeds decreased ruminal and total tract apparent digestibility of organic matter. The lowest apparent ruminal and highest intestinal digestibilities of protein, expressed as a percentage of N intake were observed for cows fed extruded canola seeds without lignosulfonate. Lignosulfonate treatment and extrusion had no effect on pH and concentrations of ammonia N and volatile fatty acids in the rumen. Results suggest that extruded canola seed untreated with formaldehyde may stimulate efficiency of microbial protein synthesis and is an effective means of increasing the availability of protein in the small intestine without affecting the total tract apparent digestibility of protein.

  17. Effects of forage type and extruded linseed supplementation on methane production and milk fatty acid composition of lactating dairy cows.

    Science.gov (United States)

    Livingstone, K M; Humphries, D J; Kirton, P; Kliem, K E; Givens, D I; Reynolds, C K

    2015-06-01

    Replacing dietary grass silage (GS) with maize silage (MS) and dietary fat supplements may reduce milk concentration of specific saturated fatty acids (SFA) and can reduce methane production by dairy cows. The present study investigated the effect of feeding an extruded linseed supplement on milk fatty acid (FA) composition and methane production of lactating dairy cows, and whether basal forage type, in diets formulated for similar neutral detergent fiber and starch, altered the response to the extruded linseed supplement. Four mid-lactation Holstein-Friesian cows were fed diets as total mixed rations, containing either high proportions of MS or GS, both with or without extruded linseed supplement, in a 4×4 Latin square design experiment with 28-d periods. Diets contained 500 g of forage/kg of dry matter (DM) containing MS and GS in proportions (DM basis) of either 75:25 or 25:75 for high MS or high GS diets, respectively. Extruded linseed supplement (275 g/kg ether extract, DM basis) was included in treatment diets at 50 g/kg of DM. Milk yields, DM intake, milk composition, and methane production were measured at the end of each experimental period when cows were housed in respiration chambers. Whereas DM intake was higher for the MS-based diet, forage type and extruded linseed had no significant effect on milk yield, milk fat, protein, or lactose concentration, methane production, or methane per kilogram of DM intake or milk yield. Total milk fat SFA concentrations were lower with MS compared with GS-based diets (65.4 vs. 68.4 g/100 g of FA, respectively) and with extruded linseed compared with no extruded linseed (65.2 vs. 68.6 g/100 g of FA, respectively), and these effects were additive. Concentrations of total trans FA were higher with MS compared with GS-based diets (7.0 vs. 5.4 g/100 g of FA, respectively) and when extruded linseed was fed (6.8 vs. 5. 6g/100 g of FA, respectively). Total n-3 FA were higher when extruded linseed was fed compared with no

  18. Rheological and Thermal Behavior of Polypropylene-Kaolin Composites

    International Nuclear Information System (INIS)

    Teng, S.T.; Nor Azura Abdul Rahim; Lan, D.N.U

    2014-01-01

    Kaolins effect on rheological behaviour of polypropylene-kaolin composites was investigated. The research found that not only the kaolin content influence the rheological behaviour but also the compounding using internal mixer and twin screw extruder. In details, viscosity and shear stress increased with addition of kaolin content. These characteristics also exhibited higher in polypropylene-kaolin composite suspensions compounded using twin screw extruder than using internal mixer. Chain scission was assumed to occur and affect the melt properties. Further justification characterized by Differential Scanning Calorimeter (DSC) showed that the effect of kaolin and loading content were more evident on the onset melting temperature and crystallinity. Besides, due to the different cooling operation in both processes, the effect of compounding on melting characteristic was conspicuous. (author)

  19. Synthesis of styrene/isoprene/butadiene integrated rubber with wide glass transition temperature by reactive extrusion

    Science.gov (United States)

    Huang, Tianhua; Zheng, Anna; Zhan, Pengfei; Shi, Han; Li, Xiang; Guan, Yong; Wei, Dafu

    2018-05-01

    In this work, styrene/isoprene/butadiene integrated rubber (SIBR) was synthesized with n-butyllithium as the initiator and tetrahydrofuran as structure modifier in a co-rotating intermeshing twin-screw extruder. The content of diene in these terpolymers reached a surprising 70 wt% by feeding the monomers in two different sites of the twin-screw extruder. 1H-NMR, GPC and TEM results showed that the molecular structures of terpolymers changed with the variation of feeding site. Dynamic mechanical analysis of the vulcanized SIBR showed that the terpolymer had a wide glass transition region, which assured an excellent combination of high antiskid properties and low rolling resistance. Different from traditional solution polymerization, the present work provides a green approach to prepare the SIBR via bulk polymerization without solvent.

  20. Production of Bio-omega-3 eggs through the supplementation of extruded flaxseed meal in hen diet.

    Science.gov (United States)

    Imran, Muhammad; Anjum, Faqir Muhammad; Nadeem, Muhammad; Ahmad, Nazir; Khan, Muhammad Kamran; Mushtaq, Zarina; Hussain, Shahzad

    2015-10-09

    The full-fat flaxseed meal has obtained relatively new flourished concept as staple chicken feedstuff for the production of designer eggs. However, unprocessed flaxseed also encloses well documented anti-nutritional factors which are associated with growth depression of laying hens. The present research work was carried out to evaluate the impact of full-fat extruded flaxseed meal supplemented diets on productivity performance of hens and production of modified ω-3 fatty acids-enriched eggs. The full-fat flaxseed meal was extruded at barrel exit temperature (140 °C), screw speed (160 rpm) and feed rate (25 kg/h) for reduction of anti-nutritional compounds. One hundred and sixty, Babcock hens (age 24 weeks old) were selected at random from a large flock and ten hens were placed in each of 16 wire-mesh pens. The experimental diets prepared by supplementation of extruded flaxseed at 10%, 20% and 30% level were fed to hens along with control. The extruded flaxseed contained 86% and 76% less hydrocyanic compounds and tannin, respectively than the initial material. The hens fed with control diet consumed more feed, possessed heavy body weight and showed higher egg production as compared to hens fed on extruded flaxseed supplemented diets. The loss in body weight and egg production was recorded less for hens fed on 10% extruded flaxseed supplemented diets as compared to those fed on 30% extruded flaxseed supplemented diets. None of the experimental diets resulted in significant increase or decrease the total lipids and cholesterol content in egg yolk of hens. The extruded flaxseed supplemented diets resulted in a significant improvement of α-linolenic and docosahexaenoic acid in egg yolk with a concomitant reduction in arachidonic acid. The sensory scores were assigned higher to control eggs. Increasing level of extruded flaxseed in experimental diets decreased the scores for all sensory attributes of eggs. The present study suggested that extruded flaxseed meal up to

  1. Reactor Physics

    International Nuclear Information System (INIS)

    Ait Abderrahim, A.

    2002-01-01

    SCK-CEN's Reactor Physics and MYRRHA Department offers expertise in various areas of reactor physics, in particular in neutron and gamma calculations, reactor dosimetry, reactor operation and control, reactor code benchmarking and reactor safety calculations. This expertise is applied in the Department's own research projects in the VENUS critical facility, in the BR1 reactor and in the MYRRHA project (this project aims at designing a prototype Accelerator Driven System). Available expertise is also used in programmes external to the Department such as the reactor pressure steel vessel programme, the BR2 materials testing reactor dosimetry, and the preparation and interpretation of irradiation experiments by means of neutron and gamma calculations. The activities of the Fuzzy Logic and Intelligent Technologies in Nuclear Science programme cover several domains outside the department. Progress and achievements in these topical areas in 2001 are summarised

  2. Reactor Physics

    Energy Technology Data Exchange (ETDEWEB)

    Ait Abderrahim, A

    2001-04-01

    The Reactor Physics and MYRRHA Department of SCK-CEN offers expertise in various areas of reactor physics, in particular in neutronics calculations, reactor dosimetry, reactor operation, reactor safety and control and non-destructive analysis of reactor fuel. This expertise is applied in the Department's own research projects in the VENUS critical facility, in the BR1 reactor and in the MYRRHA project (this project aims at designing a prototype Accelerator Driven System). Available expertise is also used in programmes external to the Department such as the reactor pressure steel vessel programme, the BR2 reactor dosimetry, and the preparation and interpretation of irradiation experiments by means of neutron and gamma calculations. The activities of the Fuzzy Logic and Intelligent Technologies in Nuclear Science programme cover several domains outside the department. Progress and achievements in these topical areas in 2000 are summarised.

  3. Reactor Physics

    Energy Technology Data Exchange (ETDEWEB)

    Ait Abderrahim, A

    2002-04-01

    SCK-CEN's Reactor Physics and MYRRHA Department offers expertise in various areas of reactor physics, in particular in neutron and gamma calculations, reactor dosimetry, reactor operation and control, reactor code benchmarking and reactor safety calculations. This expertise is applied in the Department's own research projects in the VENUS critical facility, in the BR1 reactor and in the MYRRHA project (this project aims at designing a prototype Accelerator Driven System). Available expertise is also used in programmes external to the Department such as the reactor pressure steel vessel programme, the BR2 materials testing reactor dosimetry, and the preparation and interpretation of irradiation experiments by means of neutron and gamma calculations. The activities of the Fuzzy Logic and Intelligent Technologies in Nuclear Science programme cover several domains outside the department. Progress and achievements in these topical areas in 2001 are summarised.

  4. Reactor Physics

    International Nuclear Information System (INIS)

    Ait Abderrahim, A.

    2001-01-01

    The Reactor Physics and MYRRHA Department of SCK-CEN offers expertise in various areas of reactor physics, in particular in neutronics calculations, reactor dosimetry, reactor operation, reactor safety and control and non-destructive analysis of reactor fuel. This expertise is applied in the Department's own research projects in the VENUS critical facility, in the BR1 reactor and in the MYRRHA project (this project aims at designing a prototype Accelerator Driven System). Available expertise is also used in programmes external to the Department such as the reactor pressure steel vessel programme, the BR2 reactor dosimetry, and the preparation and interpretation of irradiation experiments by means of neutron and gamma calculations. The activities of the Fuzzy Logic and Intelligent Technologies in Nuclear Science programme cover several domains outside the department. Progress and achievements in these topical areas in 2000 are summarised

  5. Newly formulated, protein quality-enhanced, extruded sorghum-, cowpea-, corn-, soya-, sugar- and oil-containing fortified-blended foods lead to adequate vitamin A and iron outcomes and improved growth compared with non-extruded CSB+ in rats.

    Science.gov (United States)

    Delimont, Nicole M; Fiorentino, Nicole M; Opoku-Acheampong, Alexander B; Joseph, Michael V; Guo, Qingbin; Alavi, Sajid; Lindshield, Brian L

    2017-01-01

    Corn and soyabean micronutrient-fortified-blended foods (FBF) are commonly used for food aid. Sorghum and cowpeas have been suggested as alternative commodities because they are drought tolerant, can be grown in many localities, and are not genetically modified. Change in formulation of blends may improve protein quality, vitamin A and Fe availability of FBF. The primary objective of this study was to compare protein efficiency, Fe and vitamin A availability of newly formulated extruded sorghum-, cowpea-, soya- and corn-based FBF, along with a current, non-extruded United States Agency for International Development (USAID) corn and soya blend FBF (CSB+). A second objective was to compare protein efficiency of whey protein concentrate (WPC) and soya protein isolate (SPI) containing FBF to determine whether WPC inclusion improved outcomes. Eight groups of growing rats ( n 10) consumed two white and one red sorghum-cowpea (WSC1 + WPC, WSC2 + WPC, RSC + WPC), white sorghum-soya (WSS + WPC) and corn-soya (CSB14 + WPC) extruded WPC-containing FBF, an extruded white sorghum-cowpea with SPI (WSC1 + SPI), non-extruded CSB+, and American Institute of Nutrition (AIN)-93G, a weanling rat diet, for 4 weeks. There were no significant differences in protein efficiency, Fe or vitamin A outcomes between WPC FBF groups. The CSB+ group consumed significantly less food, gained significantly less weight, and had significantly lower energy efficiency, protein efficiency and length, compared with all other groups. Compared with WSC1 + WPC, the WSC1 + SPI FBF group had significantly lower energy efficiency, protein efficiency and weight gain. These results suggest that a variety of commodities can be used in the formulation of FBF, and that newly formulated extruded FBF are of better nutritional quality than non-extruded CSB+.

  6. Expansion of the whole wheat flour extrusion

    DEFF Research Database (Denmark)

    Cheng, Hongyuan; Friis, Alan

    2008-01-01

    A new model framework is proposed to describe the expansion of extrudates with extruder operating conditions based on dimensional analysis principle. The Buckingham pi dimensional analysis method is applied to form the basic structure of the model from extrusion process operational parameters. Us....... Using the Central Composite Design (CCD) method, whole wheat flour was processed in a twin-screw extruder with 16 trials. The proposed model can well correlate the expansion of the 16 trials using 3 regression parameters. The average deviation of the correlation is 5.9%....

  7. Carbon coated (carbonous) catalyst in ebullated bed reactor for production of oxygenated chemicals from syngas/CO2

    International Nuclear Information System (INIS)

    Peizheng Zhou

    2002-01-01

    This report summarizes the work completed under DOE's Support of Advanced Fuel Research program, Contract No. DE-FG26-99FT40681. The contract period was October 2000 through September 2002. This R and D program investigated the modification of the mechanical strength of catalyst extrudates using Hydrocarbon Technologies, Inc. (HTI) carbon-coated catalyst technology so that the ebullated bed technology can be utilized to produce valuable oxygenated chemicals from syngas/CO 2 efficiently and economically. Exothermic chemical reactions benefit from the temperature control and freedom from catalyst fouling provided by the ebullated bed reactor technology. The carbon-coated extrudates prepared using these procedures had sufficient attrition resistance and surface area for use in ebullated bed operation. The low cost of carbon coating makes the carbon-coated catalysts highly competitive in the market of catalyst extrudates

  8. Reactor operation

    CERN Document Server

    Shaw, J

    2013-01-01

    Reactor Operation covers the theoretical aspects and design information of nuclear reactors. This book is composed of nine chapters that also consider their control, calibration, and experimentation.The opening chapters present the general problems of reactor operation and the principles of reactor control and operation. The succeeding chapters deal with the instrumentation, start-up, pre-commissioning, and physical experiments of nuclear reactors. The remaining chapters are devoted to the control rod calibrations and temperature coefficient measurements in the reactor. These chapters also exp

  9. Reactor safeguards

    CERN Document Server

    Russell, Charles R

    1962-01-01

    Reactor Safeguards provides information for all who are interested in the subject of reactor safeguards. Much of the material is descriptive although some sections are written for the engineer or physicist directly concerned with hazards analysis or site selection problems. The book opens with an introductory chapter on radiation hazards, the construction of nuclear reactors, safety issues, and the operation of nuclear reactors. This is followed by separate chapters that discuss radioactive materials, reactor kinetics, control and safety systems, containment, safety features for water reactor

  10. Real-Time Quantitative Operando Raman Spectroscopy of a CrOx/Al2O3 Propane Dehydrogenation Catalyst in a Pilot-Scale Reactor

    NARCIS (Netherlands)

    Sattler, Jesper J. H. B.; Mens, Ad M.; Weckhuysen, Bert M.

    2014-01-01

    Combined operando UV/vis-Raman spectroscopy has been used to study the deactivation of CrOx/Al2O3 catalyst extrudates in a pilot scale propane dehydrogenation reactor. For this purpose, UV/vis and Raman optical fiber probes have been designed, constructed and tested. The light absorption measured by

  11. Impact of extruded flaxseed meal supplemented diet on growth performance, oxidative stability and quality of broiler meat and meat products

    Directory of Open Access Journals (Sweden)

    Anjum Faqir Muhammad

    2013-02-01

    Full Text Available Abstract This study was intended to explore the effect of extruded flaxseed meal supplemented diet on broiler growth performance, oxidative stability and organoleptic characteristics of broiler meat and meat products. 120 (day old broiler chicks were randomly allotted to 12 experimental groups and fed on diets containing extruded flaxseed meal at 0, 5, 10 and 15%. The supplementation of extruded flaxseed in the diet decreases the body weight gain, feed intake and increased feed conversion ratio (FCR values of broilers. The antioxidant enzymes were strongly influenced by different levels of extruded flaxseed supplementation among treatments. The TBARS assay revealed that maximum malondialdehyde were produced in T3 containing highest extruded flaxseed level (15% and minimum malondialdehyde were produced in T0 treatment having no extruded flaxseed. The TBARS values ranged from 0.850-2.106 and 0.460-1.052 in leg and breast met respectively. The Free radical scavenging activity varied significantly and DPPH values of breast meat ranged from 20.70% to 39.09% and in leg meat 23.53% to 43.09% respectively. The sensory acceptability of broiler meat nuggets was decreased with the increase in the level of flaxseeds due to the lipid peroxidation of polyunsaturated fatty acids (PUFA which generated off flavors and bad odors. Feeding extruded flaxseed to chicken through feed strongly inflated the quality and functional properties, fatty acid contents and reduced the oxidative stability of broiler meat and meat products. The present study concludes that up to 10% of flaxseed meal may be used in broiler diet to enhance the omega 3 fatty acids content in the broiler meat.

  12. Impact of extruded flaxseed meal supplemented diet on growth performance, oxidative stability and quality of broiler meat and meat products.

    Science.gov (United States)

    Anjum, Faqir Muhammad; Haider, Muhammad Faizan; Khan, Muhammad Issa; Sohaib, Muhammad; Arshad, Muhammad Sajid

    2013-02-08

    This study was intended to explore the effect of extruded flaxseed meal supplemented diet on broiler growth performance, oxidative stability and organoleptic characteristics of broiler meat and meat products. 120 (day old) broiler chicks were randomly allotted to 12 experimental groups and fed on diets containing extruded flaxseed meal at 0, 5, 10 and 15%. The supplementation of extruded flaxseed in the diet decreases the body weight gain, feed intake and increased feed conversion ratio (FCR) values of broilers. The antioxidant enzymes were strongly influenced by different levels of extruded flaxseed supplementation among treatments. The TBARS assay revealed that maximum malondialdehyde were produced in T3 containing highest extruded flaxseed level (15%) and minimum malondialdehyde were produced in T0 treatment having no extruded flaxseed. The TBARS values ranged from 0.850-2.106 and 0.460-1.052 in leg and breast met respectively. The Free radical scavenging activity varied significantly and DPPH values of breast meat ranged from 20.70% to 39.09% and in leg meat 23.53% to 43.09% respectively. The sensory acceptability of broiler meat nuggets was decreased with the increase in the level of flaxseeds due to the lipid peroxidation of polyunsaturated fatty acids (PUFA) which generated off flavors and bad odors. Feeding extruded flaxseed to chicken through feed strongly inflated the quality and functional properties, fatty acid contents and reduced the oxidative stability of broiler meat and meat products. The present study concludes that up to 10% of flaxseed meal may be used in broiler diet to enhance the omega 3 fatty acids content in the broiler meat.

  13. Processing-structure-properties relationships in PLA nanocomposite films

    Science.gov (United States)

    Di Maio, L.; Scarfato, P.; Garofalo, E.; Galdi, M. R.; D'Arienzo, L.; Incarnato, L.

    2014-05-01

    This work deals on the possibility to improve performances of PLA-based nanocomposite films, for packaging applications, through conveniently tuning materials and processing conditions in melt compounding technology. In particular, two types of polylactic acid and different types of filler selected from montmorillonites and bentonites families were used to prepare the hybrid systems by using a twin-screw extruder. The effect of biaxial drawing on morphology and properties of the nanocomposites, produced by film blowing, was investigated.

  14. Rheology of ABS and binary of organo clay nanocomposites

    International Nuclear Information System (INIS)

    Galvan, Danieli; Mazzucco, Mateus; Carneiro, Fabio; Bartoli, Julio R.; Morales, Ana Rita; D'Avila, Marcos A.

    2011-01-01

    nanocomposites of poly(acrylonitrile-butadiene-styrene) and organically modified montmorillonite clays by melt intercalation on a co-rotating twin-screw extruder were prepared and characterized. It was studied the effects of screw torque and a binary mixture of organically modified montmorillonites on the intercalation/exfoliation of organoclays in the polymer matrix, characterized by X-ray diffraction morphological analyses and by capillary and parallel plates rheological analyses. (author)

  15. Countercurrent Process for Lignin Separation from Biomass Matrix

    Energy Technology Data Exchange (ETDEWEB)

    Kiran Kadam; Ed Lehrburger

    2006-03-31

    The overall goal of the project was to test the concept of using a twin-screw extruder to conduct autohydrolysis pretreatment of wheat straw in countercurrent fashion, demonstrate in situ solid/liquid separation, and produce a low-lignin cellulose product using ethanol as an extractant. The resultant solid product is suitable for sugar production through enzymatic hydrolysis and for pulp applications. Pilot-scale equipment was used to successfully demonstrate the process both for sugar and pulp applications.

  16. Thermal, Mechanical and Water Resistance Properties of LDPE/Starch Bio-Based Polymer Blends for Food Packing Applications

    OpenAIRE

    Berber Yamak, Hale

    2016-01-01

    In this study, low density polyethylene, LDPE was melt blended with starch using twin screw extruder to form biodegradable polymer blends. The LDPE/starch blend films used in food packing were obtained by hot pressing of the granules produced by extrusion process. The starch content was varied from 0 to 40 wt% of LDPE. To provide fine starch dispersion, glycerol and zinc stearate were used as plasticizer and compatibilizer, respectively. The effect of starch content on the properties of LDPE ...

  17. Effect of boron compounds on the thermal and combustion properties of wood-plastic composites

    OpenAIRE

    Altuntaş, Ertuğrul; Karaoğul, Eyyup; Alma, Mehmet Hakkı

    2017-01-01

    In this study, the thermal properties and fire resistancesof the wood plastic composites produced with waste lignocellulosic materialswere investigated. For this purpose, lignocellulosic waste, high densitypolyethylene, (HDPE) sodium borate (borax) and boric acid was used to producethe wood-plastic composites. A twin-screw extruder was used during theproduction of the wood plastic composites. The produced composite granule waspressed at 175 °C hot press. The effects of boric acid and borax ad...

  18. Studies on the Utilization of Deboned Trout (Oncorhynchus mykiss) Frames in Fish Snack

    OpenAIRE

    Muralidharan, S.

    1999-01-01

    Snack food development studies were conducted to iii utilize trout (Oncorhynchus mykiss) frames, a by-product of the filleting operation, using extrusion and conventional technology. Twin screw extrusion studies were conducted to study the effect of fish mince, non-fat dry milk, process temperature, and moisture content on the physicochemical properties of the extruded snack food. Response surfaces were plotted to understand the effects of the independent variables on dependent variables such...

  19. Nuclear reactors

    International Nuclear Information System (INIS)

    Middleton, J.E.

    1977-01-01

    Reference is made to water cooled reactors and in particular to the cooling system of steam generating heavy water reactors (SGHWR). A two-coolant circuit is described for the latter. Full constructural details are given. (U.K.)

  20. Reactor decommissioning

    International Nuclear Information System (INIS)

    Lawton, H.

    1984-01-01

    A pioneering project on the decommissioning of the Windscale Advanced Gas-cooled Reactor, by the UKAEA, is described. Reactor data; policy; waste management; remote handling equipment; development; and recording and timescales, are all briefly discussed. (U.K.)

  1. RA Reactor

    International Nuclear Information System (INIS)

    1978-02-01

    In addition to basic characteristics of the RA reactor, organizational scheme and financial incentives, this document covers describes the state of the reactor components after 18 years of operation, problems concerned with obtaining the licence for operation with 80% fuel, problems of spent fuel storage in the storage pool of the reactor building and the need for renewal of reactor equipment, first of all instrumentation [sr

  2. Multiregion reactors

    International Nuclear Information System (INIS)

    Moura Neto, C. de; Nair, R.P.K.

    1979-08-01

    The study of reflected reactors can be done employing the multigroup diffusion method. The neutron conservation equations, inside the intervals, can be written by fluxes and group constants. A reflected reactor (one and two groups) for a slab geometry is studied, aplying the continuity of flux and current in the interface. At the end, the appropriated solutions for a infinite cylindrical reactor and for a spherical reactor are presented. (Author) [pt

  3. Nuclear reactor

    International Nuclear Information System (INIS)

    Hattori, Sadao; Sato, Morihiko.

    1994-01-01

    Liquid metals such as liquid metal sodium are filled in a reactor container as primary coolants. A plurality of reactor core containers are disposed in a row in the circumferential direction along with the inner circumferential wall of the reactor container. One or a plurality of intermediate coolers are disposed at the inside of an annular row of the reactor core containers. A reactor core constituted with fuel rods and control rods (module reactor core) is contained at the inside of each of the reactor core containers. Each of the intermediate coolers comprises a cylindrical intermediate cooling vessels. The intermediate cooling vessel comprises an intermediate heat exchanger for heat exchange of primary coolants and secondary coolants and recycling pumps for compulsorily recycling primary coolants at the inside thereof. Since a plurality of reactor core containers are thus assembled, a great reactor power can be attained. Further, the module reactor core contained in one reactor core vessel may be small sized, to facilitate the control for the reactor core operation. (I.N.)

  4. Temporal analysis of the effect of extruded flaxseed on the swine gut microbiota.

    Science.gov (United States)

    Holman, Devin B; Baurhoo, Bushansingh; Chénier, Martin R

    2014-10-01

    Flaxseed is a rich source of α-linolenic acid, an essential ω-3 fatty acid reported to have beneficial health effects in humans. Feeding swine a diet supplemented with flaxseed has been found to enrich pork products with ω-3 fatty acids. However, the effect of flaxseed supplementation on the swine gut microbiota has not been assessed to date. The purpose of this study was to investigate if extruded flaxseed has any impact on the bacterial and archaeal microbiota in the feces of growing-finishing pigs over a 51-day period, using denaturing gradient gel electrophoresis (DGGE) and real-time PCR. Bacterial DGGE profile analysis revealed major temporal shifts in the bacterial microbiota with only minor ones related to diet. The archaeal microbiota was significantly less diverse than that of Bacteria. The majority of bacterial DGGE bands sequenced belonged to the Firmicutes phylum while the archaeal DGGE bands were found to consist of only 2 species, Methanobrevibacter smithii and Methanosphaera stadtmanae. The abundance of Bacteroidetes decreased significantly from day 0 to day 21 in all diet groups while the abundance of Firmicutes was relatively stable across all diet cohorts and sampling times. There was also no significant correlation between pig mass and the ratio of Firmicutes to Bacteroidetes. While the addition of extruded flaxseed to the feed of growing-finishing pigs was beneficial for improving ω-3 fatty acid content of pork, it had no detectable impact on the fecal bacterial and archaeal microbiota, suggesting that extruded flaxseed may be used to improve meat quality without adverse effect on the swine gut microbiota or animal performance.

  5. Preparation and evaluation of enteric coated tablets of hot-melt extruded lansoprazole.

    Science.gov (United States)

    Alsulays, Bader B; Kulkarni, Vijay; Alshehri, Sultan M; Almutairy, Bjad K; Ashour, Eman A; Morott, Joseph T; Alshetaili, Abdullah S; Park, Jun-Bom; Tiwari, Roshan V; Repka, Michael A

    2017-05-01

    The objective of this work was to use hot-melt extrusion (HME) technology to improve the physiochemical properties of lansoprazole (LNS) to prepare stable enteric coated LNS tablets. For the extrusion process, we chose Kollidon ® 12 PF (K12) polymeric matrix. Lutrol ® F 68 was selected as the plasticizer and magnesium oxide (MgO) as the alkalizer. With or without the alkalizer, LNS at 10% drug load was extruded with K12 and F68. LNS changed to the amorphous phase and showed better release compared to that of the pure crystalline drug. Inclusion of MgO improved LNS extrudability and release and resulted in over 80% drug release in the buffer stage. Hot-melt extruded LNS was physically and chemically stable after 12 months of storage. Both formulations were studied for compatibility with Eudragit ® L100-55. The optimized formulation was compressed into a tablet followed by coating process utilizing a pan coater using L100-55 as an enteric coating polymer. In a two-step dissolution study, the release profile of the enteric coated LNS tablets in the acidic stage was less than 10% of the LNS, while that in the buffer stage was more than 80%. Drug content analysis revealed the LNS content to be 97%, indicating the chemical stability of the enteric coated tablet after storage for six months. HME, which has not been previously used for LNS, is a valuable technique to reduce processing time in the manufacture of enteric coated formulations of an acid-sensitive active pharmaceutical ingredient as compared to the existing methods.

  6. A comparison of the mechanical and sensory properties of baked and extruded confectionery products

    Science.gov (United States)

    Butt, Saba; Charalambides, Maria; Mohammed, Idris K.; Powell, Hugh

    2017-10-01

    Traditional baking is the most common way of producing confectionery wafers, however over the past few decades, the extrusion process has become an increasingly important food manufacturing method and is commonly used in the manufacturing of breakfast cereals and filled snack products. This study aims to characterise products made via each of these manufacturing processes in order to understand the important parameters involved in the resulting texture of confectionery products such as wafers. Both of the named processes result in brittle, cellular foams comprising of cell walls and cell pores which may contain some of the confectionery filling. The mechanical response of the cell wall material and the geometry of the products influence the consumer perception and preference. X-Ray micro tomography (XRT) was used to generate geometry of the microstructure which was then fed to Finite Element (FE) for numerical analysis on both products. The FE models were used to determine properties such as solid modulus of the cell walls, Young's modulus of the entire foam and to investigate and compare the microstructural damage of baked wafers and extruded products. A sensory analysis study was performed on both products by a qualified sensory panel. The results of this study were then used to draw links between the mechanical behaviour and sensory perception of a consumer. The extruded product was found to be made up of a stiffer solid material and had a higher compressive modulus and fracture stress when compared to the baked wafer. The sensory panel observed textural differences between the baked and extruded products which were also found in the differences of the mechanical properties of the two products.

  7. Gastrointestinal transit of extruded or pelletized diets in pacu fed distinct inclusion levels of lipid and carbohydrate

    Directory of Open Access Journals (Sweden)

    Claucia Aparecida Honorato

    2014-11-01

    Full Text Available The objective of this work was to evaluate the effect of pelletized or extruded diets, with different levels of carbohydrate and lipid, on the gastrointestinal transit time (GITT and its modulation in pacu (Piaractus mesopotamicus. One hundred and eighty pacu juveniles were fed with eight isonitrogenous diets containing two carbohydrate levels (40 and 50% and two lipid levels (4 and 8%. Four diets were pelletized and four were extruded. Carbohydrate and lipid experimental levels caused no changes to the bolus transit time. However, the bolus permanence time was related to diet processing. Fish fed pelletized diets exhibited the highest gastrointestinal transit time. Regression analysis of bolus behavior for pelletized and extruded diets with 4% lipid depicted different fits. GITT regression analysis of fish fed 8% lipid was fitted to a cubic equation and displayed adjustments of food permanence, with enhanced utilization of the diets, either with extruded or pelletized diets. GITT of fish fed extruded diets with 4% lipid was adjusted to a linear equation. The GITT of pacu depends on the diet processing and is affected by dietary levels of lipid and carbohydrate.

  8. Assessment of apically extruded debris produced by the single-file ProTaper F2 technique under reciprocating movement.

    Science.gov (United States)

    De-Deus, Gustavo; Brandão, Maria Claudia; Barino, Bianca; Di Giorgi, Karina; Fidel, Rivail Antonio Sergio; Luna, Aderval Severino

    2010-09-01

    This study was designed to quantitatively evaluate the amount of dentin debris extruded from the apical foramen by comparing the conventional sequence of the ProTaper Universal nickel-titanium (NiTi) files with the single-file ProTaper F2 technique. Thirty mesial roots of lower molars were selected, and the use of different instrumentation techniques resulted in 3 groups (n=10 each). In G1, a crown-down hand-file technique was used, and in G2 conventional ProTaper Universal technique was used. In G3, ProTaper F2 file was used in a reciprocating motion. The apical finish preparation was equivalent to ISO size 25. An apparatus was used to evaluate the apically extruded debris. Statistical analysis was performed using 1-way analysis of variance and Tukey multiple comparisons. No significant difference was found in the amount of the debris extruded between the conventional sequence of the ProTaper Universal NiTi files and the single-file ProTaper F2 technique (P>.05). In contrast, the hand instrumentation group extruded significantly more debris than both NiTi groups (P<.05). The present results yielded favorable input for the F2 single-file technique in terms of apically extruded debris, inasmuch as it is the most simple and cost-effective instrumentation approach. Copyright (c) 2010 Mosby, Inc. All rights reserved.

  9. Physicochemical Changes and Resistant-Starch Content of Extruded Cornstarch with and without Storage at Refrigerator Temperatures

    Directory of Open Access Journals (Sweden)

    David Neder-Suárez

    2016-08-01

    Full Text Available Effects of extrusion cooking and low-temperature storage on the physicochemical changes and resistant starch (RS content in cornstarch were evaluated. The cornstarch was conditioned at 20%–40% moisture contents and extruded in the range 90–130 °C and at screw speeds in the range 200–360 rpm. The extrudates were stored at 4 °C for 120 h and then at room temperature. The water absorption, solubility index, RS content, viscoelastic, thermal, and microstructural properties of the extrudates were evaluated before and after storage. The extrusion temperature and moisture content significantly affected the physicochemical properties of the extrudates before and after storage. The RS content increased with increasing moisture content and extrusion temperature, and the viscoelastic and thermal properties showed related behaviors. Microscopic analysis showed that extrusion cooking damaged the native starch structure, producing gelatinization and retrogradation and forming RS. The starch containing 35% moisture and extruded at 120 °C and 320 rpm produced the most RS (1.13 g/100 g after to storage at low temperature. Although the RS formation was low, the results suggest that extrusion cooking could be advantageous for RS production and application in the food industry since it is a pollution less, continuous process requiring only a short residence time.

  10. MR imaging findings of a sequestered disc in the lumbar spine: a comparison with an extruded disc

    International Nuclear Information System (INIS)

    Sim, Su Youn; Park, Ji Seon; Ryu, Kyung Nam; Jin, Wook

    2007-01-01

    To compare the MR findings of a sequestered disc with an extruded disc. MR images of 28 patients with a sequestered disc and 18 patients with an extruded disc were retrospectively reviewed. Patients with sequestered discs were divided into two groups whether definite separation from the parent disc was or was not seen. In the latter group (definite separation not seen) and the extruded disc group of patients, the signal intensities of the herniated discs were compared with the signal intensities of the parent discs and were evaluated on T1-and T2-weighted images. We also assessed the presence of a notch within the herniated disc. In the sequestered disc group of patients (28 discs), only 5 discs (18%) showed obvious separation from the parent disc. Among the remaining 23 discs with indefinite separation, the notch was visible in 14 discs (61%) and 9 discs (39%) had no notch. In the extruded disc group (18 discs), the notch was visible in 2 (11%) discs and the difference between the two groups was statistically significant (ρ 0.0002). The signal intensities of the herniated discs on T1-weighted images were isointense in both the sequestered and extruded discs. The difference of incidence of high signal intensities on T2-weighted images was not statistically significant (ρ = 0.125). It is necessary to consider the possibility of the presence of a sequestered disc when a herniated disc material shows a notch

  11. Effect of incorporation of corn byproducts on quality of baked and extruded products from wheat flour and semolina.

    Science.gov (United States)

    Sharma, Savita; Gupta, Jatinder Pal; Nagi, H P S; Kumar, Rakesh

    2012-10-01

    The effect of blending level (0, 5, 10, 15 and 20%) of corn bran, defatted germ and gluten with wheat flour on the physico-chemical properties (protein, crude fiber, phosphorus, iron and calcium), baking properties of bread, muffins and cookies, and extrusion properties of noodles and extruded snacks prepared from semolina were examined. Blending of wheat flour and corn byproducts significantly increased the protein, crude fiber, phosphorus, iron and calcium contents. Breads from gluten blends had higher loaf volume as compared to bran and germ breads. Among corn byproducts, gluten cookies were rated superior with respect to top grain. Muffins from germ blends and gluten blends had higher acceptability scores than the bran muffins. Blending of corn bran, defatted germ and gluten at 5 and 10% with wheat flour resulted in satisfactory bread, cookie, and muffin score. Quality of noodles was significantly influenced by addition of corn byproducts and their levels. Corn byproducts blending had significant influence on cooking time, however, gruel solid loss affected non-significantly in case of noodles. Expansion ratio and density of extruded snacks was affected non significantly by blending source and blending level. However, significant effect was observed on amperage, pressure, yield and overall acceptability of extruded snacks. Acceptable extruded products (noodles and extruded snacks) could be produced by blending corn byproducts with semolina upto 10% level.

  12. Effects of selected process parameters in extrusion of yam flour (Dioscorea rotundata) on physicochemical properties of the extrudates.

    Science.gov (United States)

    Sebio, L; Chang, Y K

    2000-04-01

    Raw yam (Dioscorea rotundata) flour was cooked and extruded in a Brabender single-screw laboratory scale extruder. Response surface methodology using an incomplete factorial design was applied with various combinations of barrel temperature [100, 125, 150 degrees C], feed moisture content [18, 22, 26%] and screw speed [100, 150, 200 rpm]. Initial viscosity at 30 degrees C, water solubility index, expansion and hardness were determined. The highest values of initial viscosity were at the highest barrel temperatures and the highest moisture contents. At high feed moisture content and high barrel temperatures the yam extrudate flour showed the greatest values of water solubility index. The physical properties of the extruded product showed that at high temperature the lower the moisture content the greater the expansion index. Hardness was influenced directly by moisture content and inversely by extrusion temperature. The extrusion of yam flour led to the production of snacks and pre-gelatinized flours of diverse properties. Also extruded yam flour can be successfully used in the preparation of 'futu' (pre-cooked compact dough), a yam-based food, popular in Western Africa.

  13. Development of extruded Ready-To-Eat (RTE) snacks using corn, black gram, roots and tuber flour blends.

    Science.gov (United States)

    Reddy, M Kavya; Kuna, Aparna; Devi, N Lakshmi; Krishnaiah, N; Kaur, Charanjit; Nagamalleswari, Y

    2014-09-01

    Extruded RTE snacks were prepared from flour blends made with corn flour, Bengal gram flour, roots and tuber flours in a proportion of 60-80: 20: 20 respectively and moisture was adjusted to 17-20 %. The roots and tubers flours were developed from potato (Solanum tuberosum), yam (Dioscorea spp.), sweet potato (Ipomoea batatas L.), taro (Colocassia esculenta) and beet root (Beta vulgaris). Different formulations were extruded at 80 ± 5 °C (heater I) and 95-105 °C (heater II) temperature, 300-350 rpm screw speed, 100 ± 10 °C die temperature and 15 ± 2 kg/h feed rate. The exit diameter of the circular die was 3 mm. Sensory acceptability, physical parameters and nutrient analysis along with storage stability of the products was conducted. The fiber and energy content of the RTE extruded snack improved in experimental samples prepared using root and tuber flours. A serving of 100 g of the snack can provide more than 400 Kcal and 10 g of protein. The overall acceptability of RTE extruded products made with potato and taro were highly acceptable compared to yam and sweet potato. The study demonstrates utilization of roots and tuber flours as potential and diverse ingredients to enhance the appearance and nutritional properties in RTE extruded snack.

  14. Nuclear power reactors

    International Nuclear Information System (INIS)

    1982-11-01

    After an introduction and general explanation of nuclear power the following reactor types are described: magnox thermal reactor; advanced gas-cooled reactor (AGR); pressurised water reactor (PWR); fast reactors (sodium cooled); boiling water reactor (BWR); CANDU thermal reactor; steam generating heavy water reactor (SGHWR); high temperature reactor (HTR); Leningrad (RMBK) type water-cooled graphite moderated reactor. (U.K.)

  15. Mathematical modeling of the drying of extruded fish feed and its experimental demonstration

    DEFF Research Database (Denmark)

    Haubjerg, Anders Fjeldbo; Simonsen, B.; Løvgreen, S.

    This paper present a mathematical model for the drying of extruded fish feed pellets. The model relies on conservation balances for moisture and energy. Sorption isotherms from literature are used together with diffusion and transfer coefficients obtained from dual parameter regression analysis...... against experimental data. The lumped capacitance method for the estimation of the heat transfer coefficient is used. The model performs well at temperatures ± 5 °C from sorption isotherm specificity, and for different pellet sizes. There is a slight under-estimation of surface temperature of denser feed...

  16. Controlling the extrudate swell in melt extrusion additive manufacturing of 3D scaffolds: a designed experiment.

    Science.gov (United States)

    Yousefi, Azizeh-Mitra; Smucker, Byran; Naber, Alex; Wyrick, Cara; Shaw, Charles; Bennett, Katelyn; Szekely, Sarah; Focke, Carlie; Wood, Katherine A

    2018-02-01

    Tissue engineering using three-dimensional porous scaffolds has shown promise for the restoration of normal function in injured and diseased tissues and organs. Rigorous control over scaffold architecture in melt extrusion additive manufacturing is highly restricted mainly due to pronounced variations in the deposited strand diameter upon any variations in process conditions and polymer viscoelasticity. We have designed an I-optimal, split-plot experiment to study the extrudate swell in melt extrusion additive manufacturing and to control the scaffold architecture. The designed experiment was used to generate data to relate three responses (swell, density, and modulus) to a set of controllable factors (plotting needle diameter, temperature, pressure, and the dispensing speed). The fitted regression relationships were used to optimize the three responses simultaneously. The swell response was constrained to be close to 1 while maximizing the modulus and minimizing the density. Constraining the extrudate swell to 1 generates design-driven scaffolds, with strand diameters equal to the plotting needle diameter, and allows a greater control over scaffold pore size. Hence, the modulus of the scaffolds can be fully controlled by adjusting the in-plane distance between the deposited strands. To the extent of the model's validity, we can eliminate the effect of extrudate swell in designing these scaffolds, while targeting a range of porosity and modulus appropriate for bone tissue engineering. The result of this optimization was a predicted modulus of 14 MPa and a predicted density of 0.29 g/cm 3 (porosity ≈ 75%) using polycaprolactone as scaffold material. These predicted responses corresponded to factor levels of 0.6 μm for the plotting needle diameter, plotting pressure of 2.5 bar, melt temperature of 113.5 °C, and dispensing speed of 2 mm/s. The validation scaffold enabled us to quantify the percentage difference for the predictions, which was 9.5% for the

  17. Mathematical model of a current of two plastic environments in the forming channel extruders at coextrusion

    Directory of Open Access Journals (Sweden)

    V. N. Vasilenko

    2012-01-01

    Full Text Available On the basis of the classical equations of an isothermal pressure head current of two rheology the various not mixing up viscou- plastic environments in the cylindrical channel, Ostvald-de-Vil submitting to the law, the model of a current of two viscous-plastic environments in the moulding channel extruder is synthesised at co-extrusion on which basis the technique of a choice of diameter of a dosing out branch pipe on the demanded value of the ratio of volume expenditures of two viscous-plastic environments (extrudat and stuffings is offered.

  18. Analysis of the cyclic behavior and fatigue damage of extruded AA2017 aluminum alloy

    International Nuclear Information System (INIS)

    May, A.; Taleb, L.; Belouchrani, M.A.

    2013-01-01

    The present work is devoted to study the anisotropic behavior of an extruded aluminum alloy under cyclic loading in axial and shear directions. In first, we have studied its elastoplastic behavior through the evolution of stress–strain loops, isotropic and kinematic hardening and we have associated this behavior with the evolution of its elastic adaptation (shakedown). In second, we have studied the behavior of the material in fatigue damage using the evolution of stiffness. Finally, microstructural investigations were performed on fractured surfaces using scanning electron microscope (SEM) in order to understand the evolution of fatigue damage during cyclic loading

  19. A regionally-linked, dynamic material flow modelling tool for rolled, extruded and cast aluminium products

    DEFF Research Database (Denmark)

    Bertram, M.; Ramkumar, S.; Rechberger, H.

    2017-01-01

    A global aluminium flow modelling tool, comprising nine trade linked regions, namely China, Europe, Japan, Middle East, North America, Other Asia, Other Producing Countries, South America and Rest of World, has been developed. The purpose of the Microsoft Excel-based tool is the quantification...... of regional stocks and flows of rolled, extruded and casting alloys across space and over time, giving the industry the ability to evaluate the potential to recycle aluminium scrap most efficiently. The International Aluminium Institute will update the tool annually and publish a visualisation of results...

  20. SELECTED PHYSICAL PROPERTIES OF EXTRUDED COMPOSITES TYPE OF POROUS PVC-METAL

    Directory of Open Access Journals (Sweden)

    Aneta Tor-Świątek

    2014-09-01

    Full Text Available The article presents studies of selected physical and mechanical properties of hybrid materials type of polymer-metal. In the frame of this work modification of PVC with the iron and copper powder in amount of 0, 1.5 and 3% and blowing agent in amount of 0, 0.5, 1% was done. Extrudates in a form of pipe were tested to determine density, porosity, maximum tensile stress, stress at break, modulus of elasticity and elongation with break. The samples were also observed in a microscope. The studies have shown significant influence of the added components on the properties tested.

  1. Processing and characterization of extruded breakfast meal formulated with broken rice and bean flour

    OpenAIRE

    Ana Vânia Carvalho; Rafaella de Andrade Mattietto; Priscila Zaczuk Bassinello; Selma Nakamoto Koakuzu; Alessandro de Oliveira Rios; Renan de Almeida Maciel; Rosangela Nunes Carvalho

    2012-01-01

    The objective of this work was to develop an extruded breakfast product containing broken rice and split old beans and to verify the influence of the extrusion process on their physicochemical, technological, and sensory characteristic. The final product had a protein content of 9.9 g.100 g-1, and therefore it can be considered a good source of proteins for children and teenagers. The dietary fiber content of the final edible product was 3.71 g.100 g-1. Therefore, the breakfast meal may be co...

  2. The measurement of density distribution of bentonite buffer extruded into fractures

    International Nuclear Information System (INIS)

    Matsumoto, Kazuhiro; Tanai, Kenji

    2008-01-01

    For the geological disposal of the high-level radioactive waste, it is important to develop the model to evaluate the long-term stability of the engineered barrier system. The increase in the reliability of the evaluation model may reduce the uncertainty of the safety assessment. In this study, the density distribution of the bentonite buffer extruded into the artificial fractures was measured by using a X-ray CT scanner to promote understanding of the extrusion phenomenon of the bentonite into fractures. (author)

  3. Research reactors

    International Nuclear Information System (INIS)

    Merchie, Francois

    2015-10-01

    This article proposes an overview of research reactors, i.e. nuclear reactors of less than 100 MW. Generally, these reactors are used as neutron generators for basic research in matter sciences and for technological research as a support to power reactors. The author proposes an overview of the general design of research reactors in terms of core size, of number of fissions, of neutron flow, of neutron space distribution. He outlines that this design is a compromise between a compact enough core, a sufficient experiment volume, and high enough power densities without affecting neutron performance or its experimental use. The author evokes the safety framework (same regulations as for power reactors, more constraining measures after Fukushima, international bodies). He presents the main characteristics and operation of the two families which represent almost all research reactors; firstly, heavy water reactors (photos, drawings and figures illustrate different examples); and secondly light water moderated and cooled reactors with a distinction between open core pool reactors like Melusine and Triton, pool reactors with containment, experimental fast breeder reactors (Rapsodie, the Russian BOR 60, the Chinese CEFR). The author describes the main uses of research reactors: basic research, applied and technological research, safety tests, production of radio-isotopes for medicine and industry, analysis of elements present under the form of traces at very low concentrations, non destructive testing, doping of silicon mono-crystalline ingots. The author then discusses the relationship between research reactors and non proliferation, and finally evokes perspectives (decrease of the number of research reactors in the world, the Jules Horowitz project)

  4. Reactor physics and reactor computations

    International Nuclear Information System (INIS)

    Ronen, Y.; Elias, E.

    1994-01-01

    Mathematical methods and computer calculations for nuclear and thermonuclear reactor kinetics, reactor physics, neutron transport theory, core lattice parameters, waste treatment by transmutation, breeding, nuclear and thermonuclear fuels are the main interests of the conference

  5. Research reactors

    International Nuclear Information System (INIS)

    Kowarski, L.

    1955-01-01

    It brings together the techniques data which are involved in the discussion about the utility for a research institute to acquire an atomic reactor for research purposes. This type of decision are often taken by non-specialist people who can need a brief presentation of a research reactor and its possibilities in term of research before asking advises to experts. In a first part, it draws up a list of the different research programs which can be studied by getting a research reactor. First of all is the reactor behaviour and kinetics studies (reproducibility factor, exploration of neutron density, effect of reactor structure, effect of material irradiation...). Physical studies includes study of the behaviour of the control system, studies of neutron resonance phenomena and study of the fission process for example. Chemical studies involves the study of manipulation and control of hot material, characterisation of nuclear species produced in the reactor and chemical effects of irradiation on chemical properties and reactions. Biology and medicine research involves studies of irradiation on man and animals, genetics research, food or medical tools sterilization and neutron beams effect on tumour for example. A large number of other subjects can be studied in a reactor research as reactor construction material research, fabrication of radioactive sources for radiographic techniques or applied research as in agriculture or electronic. The second part discussed the technological considerations when choosing the reactor type. The technological factors, which are considered for its choice, are the power of the reactor, the nature of the fuel which is used, the type of moderator (water, heavy water, graphite or BeO) and the reflector, the type of coolants, the protection shield and the control systems. In the third part, it described the characteristics (place of installation, type of combustible and comments) and performance (power, neutron flux ) of already existing

  6. The Effect of Filler on the Quality of Snack Food Extruded from Solid Matter of Industrial Soybean Tofu

    Directory of Open Access Journals (Sweden)

    Farid Salahudin

    2010-12-01

    Full Text Available Tofu filter cake is the waste of tofu processing which is used for animal feed. In the other hand tofu filter cake can be used at extruded food processing. The purpose of this study is to look for the formulas and filler materials which could produce extruded food. The first variable in this research is the kind of corn that is pop corn and maize corn. The second variable is formulas of filler material that is composition of corn: rice: tofu filter cake = 1:1:0.5; 1:1:0.25; 1:2:0.5 and 1:2:0.25. The result is the formula which can produce best extruded food is pop corn: rice: tofu filter cake = 1:2:0.25 with Expansion Ratio (ER 2.22 and protein content 8.83%.

  7. Optimization of barrel temperature and kidney bean flour percentage based on various physical properties of extruded snacks.

    Science.gov (United States)

    Agathian, G; Semwal, A D; Sharma, G K

    2015-07-01

    The aim of the experiment was to optimize barrel temperature (122 to 178 ± 0.5 °C) and red kidney bean flour percentage (KBF) (12 to 68 ± 0.5 %) based on physical properties of extrudates like flash off percentage, water absorption index (WAI), water solubility index (WSI), bulk density (BD), radial expansion ratio (RER) and overall acceptability (OAA) using single screw extruder. The study was carried out by central composite rotatable design (CCRD) using Response surface methodology (RSM) and moisture content of feed was kept as constant 16.0 ± 0.5 % throughout experiments. Mathematical models for various responses were found to fit significantly (P Extruded snack prepared with rice flour (80 %) and kidney bean flour (20 %) at optimized conditions was accepted by the taste panellists and above 20 % KB incorporation was found to decrease overall acceptability score.

  8. In Vitro Comparison of Apically Extruded Debris during Root Canal Preparation of Mandibular Premolars with Manual and Rotary Instruments

    Science.gov (United States)

    Soi, Sonal; Yadav, Suman; Sharma, Sumeet; Sharma, Mohit

    2015-01-01

    Background and aims. During root canal preparation, debris extruded beyond the apical foramen may result in periapical inflammation and postoperative pain. To date no root canal preparation method has been developed that extrudes no periapical debris. The purpose of this study was to identify a system leading to minimal extrusion of debris from the apical foramen. The study was conducted to comparatively evaluate the amount of apical extrusion of debris during root canal preparation using hand ProTaper and GT rotary and RaCe rotary instruments using crown-down technique. Materials and methods. Ninety freshly extracted human single-rooted mandibular premolars were equally assigned to three groups (n=30). The root canals were instrumented using hand ProTaper, GT rotary and RaCe rotary systems. Debris and irrigant extruded from the apical foramen were collected into vials. The mean weight of the remaining debris was calculated for each group and subjected to statistical analysis. Results. ANOVA was used to compare the mean dry weights of the debris extruded in the three groups, followedby post hoc Tukey tests for multiple comparisons the between groups. Highly significant differences were found in the amount of debris extruded among all the groups (P<0.001). The ProTaper group exhibited the highest mean debris weight (0.8293±0.05433 mg) and the RaCe system exhibited the lowest mean debris weight (0.1280±0.01606 mg). Conclusion. All the systems tested resulted in apical extrusion of debris. However, the hand ProTaper files extruded a significantly higher amount of debris than GT and RaCe systems. PMID:26697144

  9. In Vitro Comparison of Apically Extruded Debris during Root Canal Preparation of Mandibular Premolars with Manual and Rotary Instruments.

    Science.gov (United States)

    Soi, Sonal; Yadav, Suman; Sharma, Sumeet; Sharma, Mohit

    2015-01-01

    Background and aims. During root canal preparation, debris extruded beyond the apical foramen may result in periapical inflammation and postoperative pain. To date no root canal preparation method has been developed that extrudes no periapical debris. The purpose of this study was to identify a system leading to minimal extrusion of debris from the apical foramen. The study was conducted to comparatively evaluate the amount of apical extrusion of debris during root canal preparation using hand ProTaper and GT rotary and RaCe rotary instruments using crown-down technique. Materials and methods. Ninety freshly extracted human single-rooted mandibular premolars were equally assigned to three groups (n=30). The root canals were instrumented using hand ProTaper, GT rotary and RaCe rotary systems. Debris and irrigant extruded from the apical foramen were collected into vials. The mean weight of the remaining debris was calculated for each group and subjected to statistical analysis. Results. ANOVA was used to compare the mean dry weights of the debris extruded in the three groups, followedby post hoc Tukey tests for multiple comparisons the between groups. Highly significant differences were found in the amount of debris extruded among all the groups (PProTaper group exhibited the highest mean debris weight (0.8293±0.05433 mg) and the RaCe system exhibited the lowest mean debris weight (0.1280±0.01606 mg). Conclusion. All the systems tested resulted in apical extrusion of debris. However, the hand ProTaper files extruded a significantly higher amount of debris than GT and RaCe systems.

  10. In Vitro Comparison of Apically Extruded Debris during Root Canal Preparation of Mandibular Premolars with Manual and Rotary Instruments

    Directory of Open Access Journals (Sweden)

    Sonal Soi

    2015-09-01

    Full Text Available Background and aims. During root canal preparation, debris extruded beyond the apical foramen may result in periapical inflammation and postoperative pain. To date no root canal preparation method has been developed that extrudes no peri-apical debris. The purpose of this study was to identify a system leading to minimal extrusion of debris from the apical fo-ramen. The study was conducted to comparatively evaluate the amount of apical extrusion of debris during root canal prepa-ration using hand ProTaper and GT rotary and RaCe rotary instruments using crown-down technique. Materials and methods. Ninety freshly extracted human single-rooted mandibular premolars were equally assigned to three groups (n=30. The root canals were instrumented using hand ProTaper, GT rotary and RaCe rotary systems. Debris and irrigant extruded from the apical foramen were collected into vials. The mean weight of the remaining debris was calcu-lated for each group and subjected to statistical analysis. Results. ANOVA was used to compare the mean dry weights of the debris extruded in the three groups, followedby post hoc Tukey tests for multiple comparisons the between groups. Highly significant differences were found in the amount of debris extruded among all the groups (P<0.001. The ProTaper group exhibited the highest mean debris weight (0.8293±0.05433 mg and the RaCe system exhibited the lowest mean debris weight (0.1280±0.01606 mg. Conclusion. All the systems tested resulted in apical extrusion of debris. However, the hand ProTaper files extruded a sig-nificantly higher amount of debris than GT and RaCe systems.

  11. Microstructures, mechanical and corrosion properties and biocompatibility of as extruded Mg-Mn-Zn-Nd alloys for biomedical applications.

    Science.gov (United States)

    Zhou, Ying-Long; Li, Yuncang; Luo, Dong-Mei; Ding, Yunfei; Hodgson, Peter

    2015-04-01

    Extruded Mg-1Mn-2Zn-xNd alloys (x=0.5, 1.0, 1.5 mass %) have been developed for their potential use as biomaterials. The extrusion on the alloys was performed at temperature of 623K with an extrusion ratio of 14.7 under an average extrusion speed of 4mm/s. The microstructure, mechanical property, corrosion behavior and biocompatibility of the extruded Mg-Mn-Zn-Nd alloys have been investigated in this study. The microstructure was examined using X-ray diffraction analysis and optical microscopy. The mechanical properties were determined from uniaxial tensile and compressive tests. The corrosion behavior was investigated using electrochemical measurement. The biocompatibility was evaluated using osteoblast-like SaOS2 cells. The experimental results indicate that all extruded Mg-1Mn-2Zn-xNd alloys are composed of both α phase of Mg and a compound of Mg7Zn3 with very fine microstructures, and show good ductility and much higher mechanical strength than that of cast pure Mg and natural bone. The tensile strength and elongation of the extruded alloys increase with an increase in neodymium content. Their compressive strength does not change significantly with an increase in neodymium content. The extruded alloys show good biocompatibility and much higher corrosion resistance than that of cast pure Mg. The extruded Mg-1Mn-2Zn-1.0Nd alloy shows a great potential for biomedical applications due to the combination of enhanced mechanical properties, high corrosion resistance and good biocompatibility. Copyright © 2014 Elsevier B.V. All rights reserved.

  12. Determination of surface energies of hot-melt extruded sugar-starch pellets.

    Science.gov (United States)

    Yeung, Chi-Wah; Rein, Hubert

    2018-02-01

    Hot-melt extruded sugar-starch pellets are an alternative for commercial sugar spheres, but their coating properties remain to be studied. Both the European Pharmcopoeia 8.6 and the United States Pharmacopoeia 40 specify the composition of sugar-starch pellets without giving requirements for the manufacturing process. Due to various fabrication techniques, the physicochemical properties of pellets may differ. Therefore, the adhesion energies of three coating dispersions (sustained, enteric and immediate release) on different types of pellets were investigated. In this context, the surface energies of various kinds of corn starch (normal, waxy, high-amylose) and sucrose pellets were analyzed using the sessile drop method, whereas the surface tensions of the coating dispersions were examined using the pendant drop method. The adhesion forces were calculated from the results of these studies. Furthermore, sugar spheres were characterized in terms of particle size distribution, porosity and specific surface area. An increase of the pellets' sucrose content leads to a more porous surface structure, which gives them an enhanced wetting behavior with coating dispersions. The adhesion energies of extruded sugar-starch pellets are similar to those of commercial sugar spheres, which comply with pharmacopeial requirements. Both types of pellets are equally suited for coating.

  13. Semi-continuous anaerobic digestion of extruded OFMSW: Process performance and energetics evaluation.

    Science.gov (United States)

    Mu, Lan; Zhang, Lei; Zhu, Kongyun; Ma, Jiao; Li, Aimin

    2018-01-01

    Recently, extrusion press treatment shows some promising advantages for effectively separating of organic fraction of municipal solid waste (OFMSW) from the mixed MSW, which is critical for their following high-efficiency treatment. In this study, an extruded OFMSW obtained from a demonstrated MSW treatment plant was characterized, and submitted to a series of semi-continuous anaerobic experiments to examine its biodegradability and process stability. The results indicated that the extruded OFMSW was a desirable substrate with a high biochemical methane potential (BMP), balanced nutrients and reliable stability. For increasing organic loading rates (OLRs), feeding higher volatile solid (VS) contents in feedstock was much better than shortening the hydraulic retention times (HRTs), while excessively high contents caused a low biodegradability due to the mass transfer limitation. For energetics evaluation, a high electricity output of 129.19-156.37kWh/ton raw MSW was obtained, which was further improved by co-digestion with food waste. Copyright © 2017 Elsevier Ltd. All rights reserved.

  14. Surface Quality Improvement of AA6060 Aluminum Extruded Components through Liquid Nitrogen Mold Cooling

    Directory of Open Access Journals (Sweden)

    Andrea Francesco Ciuffini

    2018-06-01

    Full Text Available 6xxx aluminum alloys are suitable for the realization of both structural applications and architectural decorative elements, thanks to the combination of high corrosion resistance and good surface finish. In areas where the aesthetic aspects are fundamental, further improvements in surface quality are significant. The cooling of the extrusion mold via internal liquid nitrogen fluxes is emerging as an important innovation in aluminum extrusion. Nowadays, this innovation is providing a large-scale solution to obtain high quality surface finishes in extruded aluminum semi-finished products. These results are also coupled to a significant increase in productivity. The aim of the work is to compare the surface quality of both cooled liquid nitrogen molds and classically extruded products. In this work, adhesion phenomena, occurring during the extrusion between the mold and the flowing material, have been detected as the main causes of the presence of surface defects. The analysis also highlighted a strong increase in the surface quality whenever the extrusion mold was cooled with liquid nitrogen fluxes. This improvement has further been confirmed by an analysis performed on the finished products, after painting and chromium plating. This work on the AA6060 alloy has moreover proceeded to roughness measurements and metallographic analyses, to investigate the eventual occurrence of other possible benefits stemming from this new extrusion mold cooling technology.

  15. Apically extruded debris with reciprocating single-file and full-sequence rotary instrumentation systems.

    Science.gov (United States)

    Bürklein, Sebastian; Schäfer, Edgar

    2012-06-01

    The purpose of this in vitro study was to assess the amount of apically extruded debris using rotary and reciprocating nickel-titanium instrumentation systems. Eighty human mandibular central incisors were randomly assigned to 4 groups (n = 20 teeth per group). The root canals were instrumented according to the manufacturers' instructions using the 2 reciprocating single-file systems Reciproc (VDW, Munich, Germany) and WaveOne (Dentsply Maillefer, Ballaigues, Switzerland) and the 2 full-sequence rotary Mtwo (VDW, Munich, Germany) and ProTaper (Dentsply Maillefer, Ballaigues, Switzerland) instruments. Bidistilled water was used as irrigant. The apically extruded debris was collected in preweighted glass vials using the Myers and Montgomery method. After drying, the mean weight of debris was assessed with a microbalance and statistically analyzed using analysis of variance and the post hoc Student-Newman-Keuls test. The time required to prepare the canals with the different instruments was also recorded. The reciprocating files produced significantly more debris compared with both rotary systems (P rotary instruments (P > .05), the reciprocating single-file system Reciproc produced significantly more debris compared with all other instruments (P Instrumentation was significantly faster using Reciproc than with all other instrument (P rotary instrumentation was associated with less debris extrusion compared with the use of reciprocating single-file systems. Copyright © 2012 American Association of Endodontists. Published by Elsevier Inc. All rights reserved.

  16. Assessment of apically extruded debris produced by the self-adjusting file system.

    Science.gov (United States)

    De-Deus, Gustavo André; Nogueira Leal Silva, Emmanuel João; Moreira, Edson Jorge; de Almeida Neves, Aline; Belladonna, Felipe Gonçalves; Tameirão, Michele

    2014-04-01

    This study was designed to quantitatively evaluate the amount of apically extruded debris by the Self-Adjusting-File system (SAF; ReDent-Nova, Ra'anana, Israel). Hand and rotary instruments were used as references for comparison. Sixty mesial roots of mandibular molars were randomly assigned to 3 groups (n = 20). The root canals were instrumented with hand files using a crown-down technique. The ProTaper (Dentsply Maillefer, Ballaigues, Switzerland) and SAF systems were used according to the manufacturers' instructions. Sodium hypochlorite was used as an irrigant, and the apically extruded debris was collected in preweighted glass vials and dried afterward. The mean weight of debris was assessed with a microbalance and statistically analyzed using 1-way analysis of variance and the post hoc Tukey multiple comparison test. Hand file instrumentation produced significantly more debris compared with the ProTaper and SAF systems (P system produced significantly more debris compared with the SAF system (P systems caused apical debris extrusion. SAF instrumentation was associated with less debris extrusion compared with the use of hand and rotary files. Copyright © 2014 American Association of Endodontists. Published by Elsevier Inc. All rights reserved.

  17. Metallographic Index-Based Quantification of the Homogenization State in Extrudable Aluminum Alloys

    Directory of Open Access Journals (Sweden)

    Panagiota I. Sarafoglou

    2016-05-01

    Full Text Available Extrudability of aluminum alloys of the 6xxx series is highly dependent on the microstructure of the homogenized billets. It is therefore very important to characterize quantitatively the state of homogenization of the as-cast billets. The quantification of the homogenization state was based on the measurement of specific microstructural indices, which describe the size and shape of the intermetallics and indicate the state of homogenization. The indices evaluated were the following: aspect ratio (AR, which is the ratio of the maximum to the minimum diameter of the particles, feret (F, which is the maximum caliper length, and circularity (C, which is a measure of how closely a particle resembles a circle in a 2D metallographic section. The method included extensive metallographic work and the measurement of a large number of particles, including a statistical analysis, in order to investigate the effect of homogenization time. Among the indices examined, the circularity index exhibited the most consistent variation with homogenization time. The lowest value of the circularity index coincided with the metallographic observation for necklace formation. Shorter homogenization times resulted in intermediate homogenization stages involving rounding of edges or particle pinching. The results indicated that the index-based quantification of the homogenization state could provide a credible method for the selection of homogenization process parameters towards enhanced extrudability.

  18. HIGH-DENSITY, BIO-COMPATIBLE, AND HERMETIC ELECTRICAL FEEDTHROUGHS USING EXTRUDED METAL VIAS

    Energy Technology Data Exchange (ETDEWEB)

    Shah, K G; Delima, T; Felix, S; Sheth, H; Tolosa, V; Tooker, A; Pannu, S S

    2012-03-28

    Implanted medical devices such as pacemakers and neural prosthetics require that the electronic components that power these devices are protected from the harsh chemical and biological environment of the body. Typically, the electronics are hermetically sealed inside a bio-compatible package containing feedthroughs that transmit electrical signals, while being impermeable to particles or moisture. We present a novel approach for fabricating one of the highest densities of biocompatible hermetic feedthroughs in alumina (Al{sub 2}O{sub 3}). Alumina substrates with laser machined vias of 200 {micro}m pitch were conformally metallized and lithographically patterned. Hermetic electrical feedthroughs were formed by extruding metal stud-bumps partially through the vias. Hermeticity testing showed leak rates better than 9 x 10{sup -10} torr-l/s. Based on our preliminary results and process optimization, this extruded metal via approach is a high-density, low temperature, cost-effective, and robust method of miniaturizing electrical feedthroughs for a wide range of implantable bio-medical device applications.

  19. HIGH-DENSITY, BIO-COMPATIBLE, AND HERMETIC ELECTRICAL FEEDTHROUGHS USING EXTRUDED METAL VIAS

    Energy Technology Data Exchange (ETDEWEB)

    Tooker, A; Shah, K; Tolosa, V; Sheth, H; Felix, S; Delima, T; Pannu, S

    2012-03-29

    Implanted medical devices such as pacemakers and neural prosthetics require that the electronic components that power these devices are protected from the harsh chemical and biological environment of the body. Typically, the electronics are hermetically sealed inside a bio-compatible package containing feedthroughs that transmit electrical signals, while being impermeable to particles or moisture. We present a novel approach for fabricating one of the highest densities of biocompatible hermetic feedthroughs in alumina (Al{sub 2}O{sub 3}). Alumina substrates with laser machined vias of 200 {mu}m pitch were conformally metallized and lithographically patterned. Hermetic electrical feedthroughs were formed by extruding metal studbumps partially through the vias. Hermeticity testing showed leak rates better than 9x10{sup -10} torr-l/s. Based on our preliminary results and process optimization, this extruded metal via approach is a high-density, low temperature, cost-effective, and robust method of miniaturizing electrical feedthroughs for a wide range of implantable bio-medical device applications.

  20. Microstructures, mechanical properties and corrosion resistances of extruded Mg-Zn-Ca-xCe/La alloys.

    Science.gov (United States)

    Tong, L B; Zhang, Q X; Jiang, Z H; Zhang, J B; Meng, J; Cheng, L R; Zhang, H J

    2016-09-01

    Magnesium alloys are considered as good candidates for biomedical applications, the influence of Ce/La microalloying on the microstructure, mechanical property and corrosion performance of extruded Mg-5.3Zn-0.6Ca (wt%) alloy has been investigated in the current study. After Ce/La addition, the conventional Ca2Mg6Zn3 phases are gradually replaced by new Mg-Zn-Ce/La-(Ca) phases (T1'), which can effectively divide the Ca2Mg6Zn3 phase. The Ca2Mg6Zn3/T1' structure in Mg-Zn-Ca-0.5Ce/La alloy is favorably broken into small particles during the extrusion, resulting in an obvious refinement of secondary phase. The dynamic recrystallized grain size is dramatically decreased after 0.5Ce/La addition, and the tensile yield strength is improved, while further addition reverses the effect, due to the grain coarsening. However, the corrosion resistance of extruded Mg-Zn-Ca alloy deteriorates after Ce/La addition, because the diameter of secondary phase particle is remarkably decreased, which increases the amount of cathodic sites and accelerates the galvanic corrosion process. Copyright © 2016 Elsevier Ltd. All rights reserved.

  1. Tailored sPP/Silica Nano composite for Eco friendly Insulation of Extruded HVDC Cable

    International Nuclear Information System (INIS)

    Dang, B.; He, J.; Hu, J.; Zhou, Y.

    2015-01-01

    Cross-linked polyethylene (XLPE) is a thermosetting material that cannot be recycled at the end of its lifetime. This study investigated the potential of syndiotactic polypropylene (sPP)/silica as an eco friendly extruded insulation system for HVDC cables. We investigated the morphology, Fourier transform infrared, and thermal, thermomechanical, and electrical behaviors of sPP modified with 0.5-3% nano silica. We found that the silica/sPP nano composite without cross-linking offered a suitable mechanical modulus at room temperature and sufficient intensity at high temperatures, and adding nano silica modified by a silane coupling agent to the sPP resulted in significant DC resistivity and space charge improvement. The optimal nano silica content in the sPP was determined by balancing the mechanical and thermomechanical characteristics and the DC resistivity. The sPP/silica nano composite reported here shows great potential as a candidate insulation material for future eco friendly extruded HVDC cables.

  2. Extruded Bread Classification on the Basis of Acoustic Emission Signal With Application of Artificial Neural Networks

    Science.gov (United States)

    Świetlicka, Izabela; Muszyński, Siemowit; Marzec, Agata

    2015-04-01

    The presented work covers the problem of developing a method of extruded bread classification with the application of artificial neural networks. Extruded flat graham, corn, and rye breads differening in water activity were used. The breads were subjected to the compression test with simultaneous registration of acoustic signal. The amplitude-time records were analyzed both in time and frequency domains. Acoustic emission signal parameters: single energy, counts, amplitude, and duration acoustic emission were determined for the breads in four water activities: initial (0.362 for rye, 0.377 for corn, and 0.371 for graham bread), 0.432, 0.529, and 0.648. For classification and the clustering process, radial basis function, and self-organizing maps (Kohonen network) were used. Artificial neural networks were examined with respect to their ability to classify or to cluster samples according to the bread type, water activity value, and both of them. The best examination results were achieved by the radial basis function network in classification according to water activity (88%), while the self-organizing maps network yielded 81% during bread type clustering.

  3. Effect of Extruding Full-Fat Soy Flakes on Trans Fat Content

    Directory of Open Access Journals (Sweden)

    Hongxia Feng

    2014-01-01

    Full Text Available To evaluate the effects of extrusion process on the trans fatty acids (TFAs formation in soybean crude oils, three different extrusion parameters, namely, extrusion temperature (80–160°C, feed moisture (10–26%, and screw speed (100–500 rpm, were carried out. It was found that only five different types of TFAs were detected out using gas chromatography-mass spectrometry. Before the extrusion started, the initial amount of total TFAs was 3.04 g/100 g. However, after extruding under every level of any variable, the total amounts of TFAs were significantly higher than those in the control sample (P<0.05. For example, taking the effect of extrusion temperature into account, we can find that the highest amount of total of trans fatty acid (TTFA was 1.62 times the amount of that in the control sample, whereas the lowest amount of TTFA was 1.54 times the amount of that in the control sample. Importantly, it was observed that the amounts of every type of trans fatty acid were not continuously increasing with the increase of the level of any extrusion variable. This phenomenon demonstrated that the formation and diversification were intricate during extruding process and need to be further studied.

  4. Effect of cysteine and cystine addition on sensory profile and potent odorants of extruded potato snacks.

    Science.gov (United States)

    Majcher, Małgorzata A; Jeleń, Henryk H

    2007-07-11

    Aromas generated in extruded potato snacks without and with addition of 0.25, 0.5, and 1% (w/w) of flavor precursors, cysteine and cystine, were compared and evaluated by descriptive sensory profiling. The results showed that high addition of cysteine (0.5 and 1%) resulted in the formation of undesirable odor and taste described as mercaptanic/sulfur, onion-like, and bitter; on the contrary, addition of cystine even at high concentration gave product with pleasant odor and taste, slightly changed into breadlike notes. GC/O analysis showed cysteine to be a much more reactive flavor precursor than cystine, stimulating formation of 12 compounds with garlic, sulfury, burnt, pungent/beer, cabbage/mold, meatlike, roasted, and popcorn odor notes. Further analysis performed by the AEDA technique identified 2-methyl-3-furanthiol (FD 2048) as a most potent odorant of extruded potato snacks with 1% addition of cysteine. Other identified compounds with high FD were butanal, 3-methyl-2-butenethiol, 2-methylthiazole, methional, 2-acetyl-1-pyrroline, and 3-hydroxy-4,5-dimethyl-2(5H)-furanone. In the case of cystine addition (1%) the highest FD factors were calculated for butanal, 2-acetyl-1-pyrroline, benzenemethanethiol, methional, phenylacetaldehyde, dimethyltrisulfide, 1-octen-3-ol, 1,5-octadien-3-one, and 2-acetylpyrazine.

  5. TECHNICAL MEANS FOR OBTAINING INTERMEDIATE PRODUCTS OF THE CASING AND TOPPINGS FOR EXTRUDED FOOD PRODUCTS

    Directory of Open Access Journals (Sweden)

    A. N. Pal’chikov

    2015-01-01

    Full Text Available The following article is devoted to the new technical facilities for food production, which technological chain of production process includes computer hardware as a part of the equipment used for body of semi-processed food preparation, blancher for hydrobionts and abrasive blender. For the whole group of the necessary equipment the principal schemes are designed, and the abrasive blender was tested during the experimental approbation to reveal the optimal design. The culinary fish pastes have already been produced in the enterprises in many countries for many years and they are particularly popular in Japan, Germany, Scandinavian and other country. In Poland the mixtures of fish pasted have become widely spread, and are used for production of portioned meals. These pastes may be blended into larger or smaller pieces. The aromatization process of such pastes is conducted with adding the liquid smoke, natural or synthetic fragrances. There is an increasing popularization of the use of flaxseed as a source of alpha-linoleic acid, high-quality protein, phenolics, fiber and minerals. Products with flax meal can be recommended for inclusion in the diet to make up for the deficit of polyunsaturated fatty acids, dietary fiber. In this regard, it is appropriate to use the semi-finished product formulations for the respective housings extruded snack food. The results of the conducted research could be used in the production of domestic extruded snacks, which have the form of the cushions with vitaminized dough body and hydrobionts stuffing if setting the special extrusion modes.

  6. The Effect of Filler on the Quality of Snack Food Extruded From Solid Matter of Industrial Soybean Tofu

    OpenAIRE

    Salahudin, Farid; Syamsixman, Syamsixman

    2010-01-01

    Tofu filter cake is the waste of tofu processing which is used for animal feed. In the other hand tofu filter cake can be used at extruded food processing. The purpose of this study is to look for the formulas and filler materials which could produce extruded food. The first variable in this research is the kind of corn that is pop corn and maize corn. The second variable is formulas of filler material that is composition of corn: rice: tofu filter cake = 1:1:0.5; 1:1:0.25; 1:2:0.5 and 1:2:0....

  7. Development of extruded Ready-To-Eat (RTE) snacks using corn, black gram, roots and tuber flour blends

    OpenAIRE

    Reddy, M. Kavya; Kuna, Aparna; Devi, N. Lakshmi; Krishnaiah, N.; Kaur, Charanjit; Nagamalleswari, Y.

    2014-01-01

    Extruded RTE snacks were prepared from flour blends made with corn flour, Bengal gram flour, roots and tuber flours in a proportion of 60–80: 20: 20 respectively and moisture was adjusted to 17–20 %. The roots and tubers flours were developed from potato (Solanum tuberosum), yam (Dioscorea spp.), sweet potato (Ipomoea batatas L.), taro (Colocassia esculenta) and beet root (Beta vulgaris). Different formulations were extruded at 80 ± 5 °C (heater I) and 95–105 °C (heater II) temperature, 300–3...

  8. Production and quality evaluation of extruded snack from blends of bambara groundnut flour, cassava starch, and corn bran flour

    OpenAIRE

    Ogunmuyiwa, O. H.; Adebowale, A. A.; Sobukola, O. P.; Onabanjo, O. O.; Obadina, A. O.; Adegunwa, M. O.; Kajihausa, O. E.; Sanni, L. O.; Tomlins, Keith

    2017-01-01

    Protein dense, fiber-rich extruded snacks were produced from blend of bambara groundnut flour, cassava starch, and corn bran flour using a single screw cooking extruder. The snacks were analyzed for their physical properties and proximate composition using standard laboratory procedures. The expansion ratio, specific volume, breaking force, and breaking strength index (BSI) of the snacks ranged from 0.85 to 1.22, 0.75 to 1.30 g/cm3, 3.95 to 36.45 N, and 0.99 to 9.11 N/mm, respectively. The br...

  9. Low in reactor creep Zr-base alloy tubes

    International Nuclear Information System (INIS)

    Cheadle, B.A.; Holt, R.A.

    1984-01-01

    This invention relates to zirconium alloy tubes especially for use in nuclear power reactors. More particularly it relates to quaternary 3.5 percent Sn, 1 percent Mo, 1 percent Nb, balance Zr alloy tubes which have been extruded, cold worked and heat treated to lower their dislocation density. In one embodiment the alloys are cold worked less than 5 percent and stress relieved to produce a low dislocation density and in another embodiment the alloys are cold worked up to about 50 percent and annealed to produce a very low dislocation density and also small equiaxed β grains

  10. Reactor container

    International Nuclear Information System (INIS)

    Naruse, Yoshihiro.

    1990-01-01

    The thickness of steel shell plates in a reactor container embedded in sand cussions is monitored to recognize the corrosion of the steel shell plates. That is, the reactor pressure vessel is contained in a reactor container shell and the sand cussions are disposed on the lower outside of the reactor container shell to elastically support the shell. A pit is disposed at a position opposing to the sand cussions for measuring the thickness of the reactor container shell plates. The pit is usually closed by a closing member. In the reactor container thus constituted, the closing member can be removed upon periodical inspection to measure the thickness of the shell plates. Accordingly, the corrosion of the steel shell plates can be recognized by the change of the plate thickness. (I.S.)

  11. Hybrid reactors

    International Nuclear Information System (INIS)

    Moir, R.W.

    1980-01-01

    The rationale for hybrid fusion-fission reactors is the production of fissile fuel for fission reactors. A new class of reactor, the fission-suppressed hybrid promises unusually good safety features as well as the ability to support 25 light-water reactors of the same nuclear power rating, or even more high-conversion-ratio reactors such as the heavy-water type. One 4000-MW nuclear hybrid can produce 7200 kg of 233 U per year. To obtain good economics, injector efficiency times plasma gain (eta/sub i/Q) should be greater than 2, the wall load should be greater than 1 MW.m -2 , and the hybrid should cost less than 6 times the cost of a light-water reactor. Introduction rates for the fission-suppressed hybrid are usually rapid

  12. Nuclear reactor

    International Nuclear Information System (INIS)

    Garabedian, G.

    1988-01-01

    A liquid reactor is described comprising: (a) a reactor vessel having a core; (b) one or more satellite tanks; (c) pump means in the satellite tank; (d) heat exchanger means in the satellite tank; (e) an upper liquid metal conduit extending between the reactor vessel and the satellite tank; (f) a lower liquid metal duct extending between the reactor vessel and satellite tanks the upper liquid metal conduit and the lower liquid metal duct being arranged to permit free circulation of liquid metal between the reactor vessel core and the satellite tank by convective flow of liquid metal; (g) a separate sealed common containment vessel around the reactor vessel, conduits and satellite tanks; (h) the satellite tank having space for a volume of liquid metal that is sufficient to dampen temperature transients resulting from abnormal operating conditions

  13. Nuclear reactor

    International Nuclear Information System (INIS)

    Batheja, P.; Huber, R.; Rau, P.

    1985-01-01

    Particularly for nuclear reactors of small output, the reactor pressure vessel contains at least two heat exchangers, which have coolant flowing through them in a circuit through the reactor core. The circuit of at least one heat exchanger is controlled by a slide valve, so that even for low drive forces, particularly in natural circulation, the required even loading of the heat exchanger is possible. (orig./HP) [de

  14. Heterogeneous reactors

    International Nuclear Information System (INIS)

    Moura Neto, C. de; Nair, R.P.K.

    1979-08-01

    The microscopic study of a cell is meant for the determination of the infinite multiplication factor of the cell, which is given by the four factor formula: K(infinite) = n(epsilon)pf. The analysis of an homogeneous reactor is similar to that of an heterogeneous reactor, but each factor of the four factor formula can not be calculated by the formulas developed in the case of an homogeneous reactor. A great number of methods was developed for the calculation of heterogeneous reactors and some of them are discussed. (Author) [pt

  15. Nutritional value of raw soybeans, extruded soybeans, roasted soybeans and tallow as fat sources in early lactating dairy cows.

    Science.gov (United States)

    Amanlou, H; Maheri-Sis, N; Bassiri, S; Mirza-Aghazadeh, A; Salamatdust, R; Moosavi, A; Karimi, V

    2012-01-01

    Thirty multiparous Holstein cows (29.8 ± 4.01days in milk; 671.6 ± 31.47 kg of body weight) were used in a completely randomized design to compare nutritional value of four fat sources including tallow, raw soybeans, extruded soybeans and roasted soybeans for 8 weeks. Experimental diets were a control containing 27.4 % alfalfa silage, 22.5% corn silage, and 50.1% concentrate, and four diets with either tallow, raw soybean, extruded soybean, or roasted soybean added to provide 1.93% supplemental fat. Dry matter and NEL intakes were similar among treatments, while cows fed fat diets had significantly (Pfat. Supplemental fat, whether tallow or full fat soybeans increased milk production (1.89-2.45 kg/d; PMilk fat yield and percentage of cows fed fat-supplemented diets were significantly (Pfat-supplemented diets, roasted soybean caused highest milk fat yield and extruded soybean caused lowest milk fat yield. There was no significant effect of supplemental fat on the milk protein and lactose content and yield. Feed efficiency of fat-supplemented diets was significantly (Pfat sources on production response of cows, fat originating from heat-treated soybean help to minimize imported RUP (rumen undegradable protein) sources level as fish meal in comparison with tallow and raw soybean oil. In the Current study, there was no statistical significance among nutritional values of oil from extruded soybeans and roasted soybeans.

  16. Microstructures and mechanical responses of powder metallurgy non-combustive magnesium extruded alloy by rapid solidification process in mass production

    International Nuclear Information System (INIS)

    Kondoh, Katsuyoshi; Hamada, EL-Sayed Ayman; Imai, Hisashi; Umeda, Junko; Jones, Tyrone

    2010-01-01

    Spinning Water Atomization Process (SWAP), which was one of the rapid solidification processes, promised to produce coarse non-combustible magnesium alloy powder with 1-4 mm length, having fine α-Mg grains and Al 2 Ca intermetallic compounds. It had economical and safe benefits in producing coarse Mg alloy powders with very fine microstructures in the mass production process due to its extreme high solidification rate compared to the conventional atomization process. AMX602 (Mg-6%Al-0.5%Mn-2%Ca) powders were compacted at room temperature. Their green compacts with a relative density of about 85% were heated at 573-673 K for 300 s in Ar gas atmosphere, and immediately consolidated by hot extrusion. Microstructure observation and evaluation of mechanical properties of the extruded AMX602 alloys were carried out. The uniform and fine microstructures with grains less than 0.45-0.8 μm via dynamic recrystallization during hot extrusion were observed, and were much small compared to the extruded AMX602 alloy fabricated by using cast ingot. The extremely fine intermetallic compounds 200-500 nm diameter were uniformly distributed in the matrix of powder metallurgy (P/M) extruded alloys. These microstructures caused excellent mechanical properties of the wrought alloys. For example, in the case of AMX602 alloys extruded at 573 K, the tensile strength (TS) of 447 MPa, yield stress (YS) of 425 MPa and 9.6% elongation were obtained.

  17. Comparison of the amount of apically extruded debris produced by four retreatment techniques: an ex vivo study

    Directory of Open Access Journals (Sweden)

    Cristiane Ferreira Alfenas

    2017-12-01

    Full Text Available Objective: the aim of this study was to compare the amount of apically extruded debris during the removal of root canal filling material using nickel-titanium rotary retreatment instruments and Hedström files. Material and Methods: sixty mandibular incisors with a single canal were instrumented and obturated by cold lateral compaction. For retreatment, specimens were randomly divided into four groups (n = 15: Hedström files with or without solvent; D-RaCe system and Mtwo retreatment system. Debris extruded apically during the removal of canal filling material was collected into preweighed Eppendorf tubes. The tubes were then stored in an incubator at 70°C for 5 days. The weight of the dry extruded debris was established by subtracting the preretreatment and postretreatment weight of the Eppendorf tubes for each group. The mean weights of extruded material were analyzed by one-way ANOVA. Results: the results showed that all retreatment techniques caused apical extrusion of debris, but no statistically significant difference was observed between groups (p>0.05. Conclusion: under the conditions of this study, all retreatment techniques caused apical debris extrusion.

  18. Physical, textural, and antioxidant properties of extruded waxy wheat flour snack supplemented with several varieties of bran

    Science.gov (United States)

    Wheat represents a ubiquitous commodity and while industries valorize 10% of wheat bran, most of this antioxidant-rich byproduct gets discarded. The objective of this study was to incorporate wheat bran into an extruded snack. Bran varieties from hard red spring, white club Bruehl, and purple whea...

  19. Influence of dried Hokkaido pumpkin and ascorbic acid addition on chemical properties and colour of corn extrudates.

    Science.gov (United States)

    Obradović, Valentina; Babić, Jurislav; Šubarić, Drago; Jozinović, Antun; Ačkar, Đurđica; Klarić, Ilija

    2015-09-15

    The influence of Hokkaido pumpkin powder (PP) addition to corn grits at levels 4%, 6%, and 8% and ascorbic acid (AA) addition at levels 0.5% and 1% was evaluated. Extrusion was done using a single-screw extruder at two temperature regimes: 135/170/170°C (E1) and 100/150/150°C (E2). Mathematical models that describe the influence of additives on the colour of extrudates were determined. Raw extrusion mixtures as well as obtained extrudates were tested for ascorbic acid, polyphenol, proteins, fat, crude fibre, ash and carotenoids content, and antioxidant activity. E1 extrusion regime acted favourably on polyphenols, crude fibre content, and antioxidant activity. It also caused higher fat degradation than E2 extrusion. Xanthophylls (lutein and zeaxanthin) were less sensitive to extrusion than carotenes (α-carotene, 9-cis-β-carotene and 13-cis-β-carotene). Ascorbic acid was more sensitive to higher extrusion temperatures (49-76% degradation). It provided protection to carotenoids and consequently the colour of the extrudates. Copyright © 2015 Elsevier Ltd. All rights reserved.

  20. Effect of cold rolling on microstructure and mechanical property of extruded Mg–4Sm alloy during aging

    Energy Technology Data Exchange (ETDEWEB)

    Li, Rongguang, E-mail: lirongguang1980@126.com [School of Mechanical Engineering, Shenyang University of Chemical Technology, Shenyang 110142 (China); Xin, Renlong; Chapuis, Adrien; Liu, Qing [School of Materials Science and Engineering, Chongqing University, Chongqing 400045 (China); Fu, Guangyan; Zong, Lin; Yu, Yongmei; Guo, Beitao; Guo, Shuguo [School of Mechanical Engineering, Shenyang University of Chemical Technology, Shenyang 110142 (China)

    2016-02-15

    Microstructure and mechanical properties of the Mg–4Sm (wt.%) alloy, prepared via combined processes of extrusion, cold rolling and aging, have been investigated. The hot extruded alloy exhibits a weak rare earth magnesium alloy texture with < 11 − 21 >//ED, while the cold-rolled alloy shows a stronger basal texture with < 0001 >//ND. Many tensile twins and double twins are observed in grains after rolling. The cold-rolled alloy shows a weak age-hardening response compared with the extruded alloy, which is the result of more precipitation in the twin boundary during aging. The rolled alloy exhibits almost no precipitate free zone during aging compared with the extruded alloy. The higher proof stress of the rolled alloy in peak-aged condition is attributed to the presence of twin boundaries, stronger basal texture, higher dislocation density, and the suppression of precipitate free zone compared with the extruded alloy. - Highlights: • No precipitate free zone appears in cold-rolled alloy after aging. • Segregation and precipitates are observed in twin boundaries and grain boundaries. • Cold-rolled alloy shows a weak age-hardening response.

  1. 40 CFR 428.60 - Applicability; description of the medium-sized general molded, extruded, and fabricated rubber...

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 29 2010-07-01 2010-07-01 false Applicability; description of the medium-sized general molded, extruded, and fabricated rubber plants subcategory. 428.60 Section 428.60 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS...

  2. Effects of whey protein concentrate, feed moisture and temperature on the physicochemical characteristics of a rice-based extruded flour.

    Science.gov (United States)

    Teba, Carla da Silva; Silva, Erika Madeira Moreira da; Chávez, Davy William Hidalgo; Carvalho, Carlos Wanderlei Piler de; Ascheri, José Luis Ramírez

    2017-08-01

    The influence of whey protein concentrate (WPC), feed moisture and temperature on the physicochemical properties of rice-based extrudates has been investigated. WPC (0.64-7.36g/100g rice) was extruded under 5 moisture (16.64-23.36g/100g) and 5 temperature (106.36-173.64°C) established by a 3 2 central composite rotational design. Physicochemical properties [color, porosimetry, crystallinity, water solubility and absorption, pasting properties, reconstitution test, proximate composition, amino acids, minerals and electrophoresis] were determined. WPC and feed moisture increased redness, yellowness and decreased luminosity. Feed moisture and temperature increased density and total volume pore. WPC and moisture increased crystallinity, but only WPC increased solubility and decrease the retrogradation tendency. Increasing temperature increased the viscosity of the extrudates. The addition of WPC improved the nutritional composition of the extrudates, especially proteins. It is suggested that the extrusion process positively affected the retention of most of the polypeptides chains. Copyright © 2017 Elsevier Ltd. All rights reserved.

  3. Effects of some extrusion variables on physicochemical characteristics of extruded corn starch-passion fruit pulp (Passiflora edulis) snacks.

    Science.gov (United States)

    Cortés, R Nallely Falfán; Guzmán, Iñigo Verdalet; Martínez-Bustos, Fernando

    2014-12-01

    The aim of this work was to study the effect of the addition of passion fruit pulp (PFP: 0-7%), the variation of barrel temperature in the third zone extruder (BT: 80-140 °C) and feed moisture (FM:16-30%) in a blend of corn starch and passion fruit pulp on different physicochemical characteristics of directly expanded snacks by extrusion technology. Single-screw laboratory extruder and a central, composite, rotatable experimental design were used. Expansion index of extrudates ranged between 1.0 and 1.8. Decreasing of feed moisture (18%), passion fruit pulp concentration (1.42%) and the increasing of barrel temperature (127 °C) resulted in higher expansion index. The increasing of feed moisture and passion fruit pulp concentration resulted in higher penetration force values of extrudates. The passion fruit pulp concentration showed a highly significant effect (p ≤ 0.01) on the L *, a * and b * parameters. Passion fruit pulp has a reasonable source of β-carotene, proteins and dietary fibers that can be added to expanded snacks.

  4. Effects of formulation and process conditions on microstructure, texture and digestibility of extruded insect-riched snacks

    NARCIS (Netherlands)

    Azzollini, D.; Derossi, A.; Fogliano, V.; Lakemond, C.M.M.; Severini, C.

    2018-01-01

    Extruded cereals made of wheat flour and grinded Yellow mealworm larvae (Tenebrio molitor) were produced to investigate the effect of insect inclusion (0%, 10%, 20%) and processing conditions (barrel temperature and screw speed) on their nutritional content, microstructure, texture and

  5. Investigation of process and product parameters for physicochemical properties of rice and mung bean (Vigna radiata) flour based extruded snacks.

    Science.gov (United States)

    Sharma, Chetan; Singh, Baljit; Hussain, Syed Zameer; Sharma, Savita

    2017-05-01

    PR 106 and SML 668 cultivars of rice and mung bean respectively, were studied for their potential to serve as a nutritious snack with improved protein quality and quantity. The effect of extrusion conditions, including feed moisture content (14-18%), screw speed (400-550 rpm) and barrel temperature (130-170°C) on the physicochemical properties (bulk density, water absorption index (WAI), water solubility index (WSI) and hardness) was investigated. The replacement of rice flour at 30% level with mung bean flour for making extruded snacks was evaluated. Pasting temperature increased (84-93 °C) while peak viscosity (2768-408 cP), hold viscosity (2018-369 cP), breakdown (750-39 cP), setback (2697-622 cP) and final viscosity (4715-991 cP) decreased with increasing mung bean flour addition. Increasing feed moisture lowered the specific mechanical energy (SME), WAI and WSI of extrudates whereas increased bulk density and hardness. Higher screw speed had linear positive effect on SME of extruder and negative linear effect on WAI. Positive curvilinear quadratic effect of screw speed was also observed on WSI and density. Higher barrel temperature linearly decreased the SME, density and hardness of extrudates. Developed extrusion cooked rice-mung bean snacks with increased protein content and improved protein quality along with higher dietary fibre and minerals have good potential in effectively delivering the nutrition to the population.

  6. Enrichment of rice-based extrudates with Cactus Opuntia dillenii seed powder: a novel source of fiber and antioxidants.

    Science.gov (United States)

    Rayan, Ahmed M; Morsy, Noha E; Youssef, Khaled M

    2018-02-01

    The present study investigated the effects of adding the powder of cactus Opuntia dillenii ( O. dillenii ) seeds on the functional properties, fiber, antioxidants and acceptability of rice-based extrudates. The control blend consisting basically of rice flour was replaced with O. dillenii seed powder at 2, 4, 6, 8, 10, 15 and 20% then extruded at the optimum processing conditions. The extruded products were evaluated for their chemical composition, functional properties, color attributes, antioxidant activity and sensory characteristics. The results revealed that adding O. dillenii seeds powder enhanced the fiber, phenolics, flavonoid contents and antioxidant activity of extrudates. Expansion, bulk density and breaking strength were significantly decreased, while water absorption index, water solubility index and oil absorption index were significantly increased compared to the control. Furthermore, the mean scores of sensory evaluation indicated clear improvements in all tested sensory attributes, which significantly increased by increasing the level of O. dillenii seed powder up to 15%. The results confirmed that O. dillenii seed powder could be incorporated in rice to develop snack products of acceptable functional, nutritional and sensory properties.

  7. Slurry reactors

    Energy Technology Data Exchange (ETDEWEB)

    Kuerten, H; Zehner, P [BASF A.G., Ludwigshafen am Rhein (Germany, F.R.)

    1979-08-01

    Slurry reactors are designed on the basis of empirical data and model investigations. It is as yet not possible to calculate the flow behavior of such reactors. The swarm of gas bubbles and cluster formations of solid particles and their interaction in industrial reactors are not known. These effects control to a large extent the gas hold-up, the gas-liquid interface and, similarly as in bubble columns, the back-mixing of liquids and solids. These hydrodynamic problems are illustrated in slurry reactors which constructionally may be bubble columns, stirred tanks or jet loop reactors. The expected effects are predicted by means of tests with model systems modified to represent the conditions in industrial hydrogenation reactors. In his book 'Mass Transfer in Heterogeneous Catalysis' (1970) Satterfield complained of the lack of knowledge about the design of slurry reactors and hence of the impossible task of the engineer who has to design a plant according to accepted rules. There have been no fundamental changes since then. This paper presents the problems facing the engineer in designing slurry reactors, and shows new development trends.

  8. Reactor safety

    International Nuclear Information System (INIS)

    Butz, H.P.; Heuser, F.W.; May, H.

    1985-01-01

    The paper comprises an introduction into nuclear physics bases, the safety concept generally speaking, safety devices of pwr type reactors, accident analysis, external influences, probabilistic safety assessment and risk studies. It further describes operational experience, licensing procedures under the Atomic Energy Law, research in reactor safety and the nuclear fuel cycle. (DG) [de

  9. Nuclear reactor

    International Nuclear Information System (INIS)

    Mysels, K.J.; Shenoy, A.S.

    1976-01-01

    A nuclear reactor is described in which the core consists of a number of fuel regions through each of which regulated coolant flows. The coolant from neighbouring fuel regions is combined in a manner which results in an averaging of the coolant temperature at the outlet of the core. By this method the presence of hot streaks in the reactor is reduced. (UK)

  10. Reactor container

    International Nuclear Information System (INIS)

    Kato, Masami; Nishio, Masahide.

    1987-01-01

    Purpose: To prevent the rupture of the dry well even when the melted reactor core drops into a reactor pedestal cavity. Constitution: In a reactor container in which a dry well disposed above the reactor pedestal cavity for containing the reactor pressure vessel and a torus type suppression chamber for containing pressure suppression water are connected with each other, the pedestal cavity and the suppression chamber are disposed such that the flow level of the pedestal cavity is lower than the level of the pressure suppression water. Further, a pressure suppression water introduction pipeway for introducing the pressure suppression water into the reactor pedestal cavity is disposed by way of an ON-OFF valve. In case if the melted reactor core should fall into the pedestal cavity, the ON-OFF valve for the pressure suppression water introduction pipeway is opened to introduce the pressure suppression water in the suppression chamber into the pedestal cavity to cool the melted reactor core. (Ikeda, J.)

  11. RA Reactor

    International Nuclear Information System (INIS)

    1989-01-01

    This chapter includes the following: General description of the RA reactor, organization of work, responsibilities of leadership and operators team, regulations concerning operation and behaviour in the reactor building, regulations for performing experiments, regulations and instructions for inserting samples into experimental channels [sr

  12. Reactor physics

    International Nuclear Information System (INIS)

    Ait Abderrahim, H.

    1998-01-01

    Progress in research on reactor physics in 1997 at the Belgian Nuclear Research Centre SCK/CEN is described. Activities in the following four domains are discussed: core physics, ex-core neutron transport, experiments in Materials Testing Reactors, international benchmarks

  13. Reactor core

    International Nuclear Information System (INIS)

    Azekura, Kazuo; Kurihara, Kunitoshi.

    1992-01-01

    In a BWR type reactor, a great number of pipes (spectral shift pipes) are disposed in the reactor core. Moderators having a small moderating cross section (heavy water) are circulated in the spectral shift pipes to suppress the excess reactivity while increasing the conversion ratio at an initial stage of the operation cycle. After the intermediate stage of the operation cycle in which the reactor core reactivity is lowered, reactivity is increased by circulating moderators having a great moderating cross section (light water) to extend the taken up burnup degree. Further, neutron absorbers such as boron are mixed to the moderator in the spectral shift pipe to control the concentration thereof. With such a constitution, control rods and driving mechanisms are no more necessary, to simplify the structure of the reactor core. This can increase the fuel conversion ratio and control great excess reactivity. Accordingly, a nuclear reactor core of high conversion and high burnup degree can be attained. (I.N.)

  14. Reactor container

    International Nuclear Information System (INIS)

    Fukazawa, Masanori.

    1991-01-01

    A system for controlling combustible gases, it has been constituted at present such that the combustible gases are controlled by exhausting them to the wet well of a reactor container. In this system, however, there has been a problem, in a reactor container having plenums in addition to the wet well and the dry well, that the combustible gases in such plenums can not be controlled. In view of the above, in the present invention, suction ports or exhaust ports of the combustible gas control system are disposed to the wet well, the dry well and the plenums to control the combustible gases in the reactor container. Since this can control the combustible gases in the entire reactor container, the integrity of the reactor container can be ensured. (T.M.)

  15. Reactor container

    International Nuclear Information System (INIS)

    Kojima, Yoshihiro; Hosomi, Kenji; Otonari, Jun-ichiro.

    1997-01-01

    In the present invention, a catalyst for oxidizing hydrogen to be disposed in a reactor container upon rupture of pipelines of a reactor primary coolant system is prevented from deposition of water droplets formed from a reactor container spray to suppress elevation of hydrogen concentration in the reactor container. Namely, a catalytic combustion gas concentration control system comprises a catalyst for oxidizing hydrogen and a support thereof. In addition, there is also disposed a water droplet deposition-preventing means for preventing deposition of water droplets in a reactor pressure vessel on the catalyst. Then, the effect of the catalyst upon catalytic oxidation reaction of hydrogen can be kept high. The local elevation of hydrogen concentration can be prevented even upon occurrence of such a phenomenon that various kinds of mobile forces in the container such as dry well cooling system are lost. (I.S.)

  16. Nuclear reactor

    International Nuclear Information System (INIS)

    Tilliette, Z.

    1975-01-01

    A description is given of a nuclear reactor and especially a high-temperature reactor in which provision is made within a pressure vessel for a main cavity containing the reactor core and a series of vertical cylindrical pods arranged in spaced relation around the main cavity and each adapted to communicate with the cavity through two collector ducts or headers for the primary fluid which flows downwards through the reactor core. Each pod contains two superposed steam-generator and circulator sets disposed in substantially symmetrical relation on each side of the hot primary-fluid header which conveys the primary fluid from the reactor cavity to the pod, the circulators of both sets being mounted respectively at the bottom and top ends of the pod

  17. Functional properties of extruded nano composites based on cassava starch, polyvinyl alcohol and montmorillonite

    International Nuclear Information System (INIS)

    Debiagi, Flavia; Mali, Suzana

    2011-01-01

    The objectives of this work were to produce expanded nano composites (foams) based on starch, PVA and sodium montmorillonite and characterize them according to their expansion index (EI), density, water absorption capacity (WSC), mechanical properties and X-ray diffraction. The nano composites were prepared in a single-screw extruder using different starch contents (97.6 - 55.2 g/100 g formulation), PVA (0 - 40 g/100 g formulation), unmodified nano clay - Closite - Na (0 - 4. 8 g/100 g formulation) and glycerol (20 g/100 g formulation) as plasticizer. The addition of montmorillonite and PVA resulted in an increase of EI and a decrease of density of the samples, and reduced WSC and increased the mechanical strength of the foams. Through the analysis of X-ray diffraction can be observed that the addition of montmorillonite led to production of intercalated nano composites in all samples. (author)

  18. Method of extruding and packaging a thin sample of reactive material including forming the extrusion die

    International Nuclear Information System (INIS)

    Lewandowski, E.F.; Peterson, L.L.

    1985-01-01

    This invention teaches a method of cutting a narrow slot in an extrusion die with an electrical discharge machine by first drilling spaced holes at the ends of where the slot will be, whereby the oil can flow through the holes and slot to flush the material eroded away as the slot is being cut. The invention further teaches a method of extruding a very thin ribbon of solid highly reactive material such as lithium or sodium through the die in an inert atmosphere of nitrogen, argon or the like as in a glovebox. The invention further teaches a method of stamping out sample discs from the ribbon and of packaging each disc by sandwiching it between two aluminum sheets and cold welding the sheets together along an annular seam beyond the outer periphery of the disc. This provides a sample of high purity reactive material that can have a long shelf life

  19. Effect of Deforming Temperature and Strain on Abnormal Grain Growth of Extruded FGH96 Superalloy

    Directory of Open Access Journals (Sweden)

    WANG Chaoyuan

    2016-10-01

    Full Text Available Based on the experiments of isothermal forging wedge-shaped samples, Deform-3D numerical simulation software was used to confirm the strain distribution in the wedge-shaped samples. The effect of deforming temperature and strain on abnormal grain growth(AGG in extruded FGH96 superalloy was examined. It is found that when the forging speed is 0.04 mm/s,the critical AGG occurring temperature is 1100℃,and the critical strain is 2%.AGG does not occur within 1000-1070℃,but still shows the feature of ‘critical strain’,and the region with strain of 5%-10% has the largest average grain size.AGG can be avoided and the uniform fine grains can be gained when the strain is not less than 15%.

  20. Die Hard - improving the physical quality of extruded fish feed pellets

    DEFF Research Database (Denmark)

    Dethlefsen, Markus Wied

    The present thesis, Die Hard – Improving the Physical Quality of Extruded Fish Feed Pellets, approaches some of the biggest challenges within production of high-performance feed: Oil leakage and pellet strength. Salmon farmers in the aquaculture industry are requesting high energy dense diets...... with a supreme physical quality. To fulfil the market expectations, feed pellets have to contain 40% fat and tolerate high levels of stress during the transportation to the fish cages – without the pellets crumbling and oil leaking out of the feed. To solve this task, an improved understanding of the pellet...... structure’s impact on the physical quality of the feed is required. Through detailed analyses of the pellets’ microstructure, it was found that the optimal pore structure is defined by a high pore-surface-area to object-volume ratio. To obtain this pore structure, a new generation of dies was developed...

  1. Spices in a Product Affect Emotions: A Study with an Extruded Snack Product †

    Science.gov (United States)

    Bell, Brandon; Adhikari, Koushik; Alavi, Sajid; King, Silvia; Haub, Mark

    2017-01-01

    Food commonly is associated with emotion. The study was designed to determine if a spice blend (cinnamon, ginger, nutmeg, and cloves) high in antioxidants can evoke changes in consumer emotions. This was an exploratory study to determine the effects of these four spices on emotions. Three extruded, dry snack products containing 0, 4, or a 5% spice blend were tested. One day of hedonic and just-about-right evaluations (n = 100), followed by three days of emotion testing were conducted. A human clinical trial (n = 10), using the control and the 4% samples, measured total antioxidant capacity and blood glucose levels. The emotion “Satisfied” increased significantly in the 5% blend, showing an effect of a higher spice content. The 4% blend was significantly higher in total antioxidant capacity than the baseline, but blood glucose levels were not significantly different. PMID:28820459

  2. Effects of water on starch-g-polystyrene and starch-g-poly(methyl acrylate) extrudates

    International Nuclear Information System (INIS)

    Henderson, A.M.; Rudin, A.

    1982-01-01

    Polystyrene and poly(methyl acrylate) were grafted onto wheat starch by gamma radiation and chemical initiation, respectively. The respective percent add-on values were 46 and 45; 68% of the polystyrene formed was grafted to starch, and corresponding proportion of poly(methyl acrylate) was 41%. The molecular weight distributions of the homopolymer and graft portions were characterized, and extrusion conditions were established for production of ribbon samples of starch-g-PS and starch-g-PMA. Both copolymer types were considerably weakened by soaking in water, and this effect was more immediate and drastic for starch-g-poly(methyl acrylate). Both graft copolymers regained their original tensile strengths on drying, but the poly(methyl acrylate) specimens did not recover their original unswollen dimensions and retained high breaking elongations characteristic of soaked specimens. Tensile and dynamic mechanical properties of extruded and molded samples of both graft polymers are reported, and plasticizing effects of water are summarized

  3. Bentonite clay purification for development of polymeric nan composites using a single screw extruder

    International Nuclear Information System (INIS)

    Carvalho, Ana C.M. de; Ito, Edson N.; Costa, Maria C.B.; Barbosa, Maria I.R.

    2011-01-01

    In this work, a bentonite clay rich in montmorillonite was purified and chemical treat to be used in the development of poly (methyl methacrylate) /clay nanocomposites via melting processes. After the clay treatment and purification, a masterbatch with 25% clay and 75% PMMA was produced by solution technique, using acetone as solvent. For produce samples with 2.5% clay, the masterbatch along with pure polymer were added and mixed in single screw extruder with a diameter of 16 mm and W/D 26. X-rays diffractometry (XRD) and X-rays fluorescence (XRF). Tests were performed to evaluate and characterizing the bentonite clay used in the development of this work and differential scanning calorimetry (DSC) tests were performed to evaluate changes in the thermal properties of the nanocomposites produced. (author)

  4. Extrusion and Extruded Products: Changes in Quality Attributes as Affected by Extrusion Process Parameters: A Review.

    Science.gov (United States)

    Alam, M S; Kaur, Jasmeen; Khaira, Harjot; Gupta, Kalika

    2016-01-01

    Extrusion of foods is an emerging technology for the food industries to process and market a large number of products of varying size, shape, texture, and taste. Extrusion cooking technology has led to production of wide variety of products like pasta, breakfast cereals, bread crumbs, biscuits, crackers, croutons, baby foods, snack foods, confectionery items, chewing gum, texturized vegetable protein (TVP), modified starch, pet foods, dried soups, dry beverage mixes etc. The functional properties of extruded foods plays an important role for their acceptability which include water absorption, water solubility, oil absorption indexes, expansion index, bulk density and viscosity of the dough. The aim of this review is to give the detailed outlines about the potential of extrusion technology in development of different types of products and the role of extrusion-operating conditions and their effect on product development resulting in quality changes i.e physical, chemical, and nutritional, experienced during the extrusion process.

  5. Spices in a Product Affect Emotions: A Study with an Extruded Snack Product †.

    Science.gov (United States)

    Bell, Brandon; Adhikari, Koushik; Chambers, Edgar; Alavi, Sajid; King, Silvia; Haub, Mark

    2017-08-18

    Food commonly is associated with emotion. The study was designed to determine if a spice blend (cinnamon, ginger, nutmeg, and cloves) high in antioxidants can evoke changes in consumer emotions. This was an exploratory study to determine the effects of these four spices on emotions. Three extruded, dry snack products containing 0, 4, or a 5% spice blend were tested. One day of hedonic and just-about-right evaluations ( n = 100), followed by three days of emotion testing were conducted. A human clinical trial ( n = 10), using the control and the 4% samples, measured total antioxidant capacity and blood glucose levels. The emotion "Satisfied" increased significantly in the 5% blend, showing an effect of a higher spice content. The 4% blend was significantly higher in total antioxidant capacity than the baseline, but blood glucose levels were not significantly different.

  6. Conductometric method for determining water stability and nutrient leaching of extruded fish feed

    Directory of Open Access Journals (Sweden)

    Banjac Vojislav V.

    2017-01-01

    Full Text Available Water stability of eight samples of extruded salmon feeds was first determined by applying two gravimetric methods developed by the authors: gravimetric static and wet sieving method. Then, the conductometric method, primarily developed for investigation of nutrient leaching of feed into the water by the authors, was used for each sample. The aim of this study was to evaluate the potential of the conductometric measurement as a technique for determining water stability of extruded fish feed. In order to find any correlation between the results of two gravimetric tests and conductometric method, correlation analysis was employed. The results of static and wet sieving method were expressed as water stability index, which was expressed as the percent of remained dry matter of sample after being disintegrated in the water. The results of conductometric method were shown as conductivity curves for each sample, giving the insight in rate of nutrient leaching during the time. The obtained values of water conductivity showed no significant (p < 0.05 correlation with the results of static water method, while there was a negative significant (p < 0.05 correlation with the results of wet sieving method during first four hours of pellets soaking in water. The highest correlation coefficients were obtained within the first hour of conductivity measurement, demonstrating that proposed conductometric method had a potential to be applied as a rapid and simple method for determination and relative comparison of salmon feed water stability.[ Project of the Serbian Ministry of Education, Science and Technological Development, Grant no. III46012 and Grant no. TR31011

  7. Replacement of steel parts with extruded aluminum alloys in an automobile

    Science.gov (United States)

    Daggula, Manikantha Reddy

    Over the past years, vehicle emissions have shown a negative impact on environment and human health. A new strategy has been used by automakers to reduce a vehicle's weight which significantly reduce fuel consumption and C02 emissions. A very light car consumes very less fuel as it needs to overcome less inertia, decreasing the required power to movie the vehicle. Reducing weight is the easiest way to increase fuel economy and making it by just 10% can increase its efficiency 6 to 8 percent. For a normal scale 80% of vehicles weight is shared among chassis, power train and other exterior components. Almost 60% of the vehicles weight is comprised of steel and the remaining is with cast and extruded aluminum and magnesium alloys. Our main aim is to look for the parts like Fuel tank holder, Fuel filler neck, Turbo inlet assembly, and Brake lines, Dash board frame which are made from steel and replace them with extruded aluminum alloys, to analyze a conventional rear wheel aluminum drive shaft and replace it with a new design and with a new aluminum alloy. The current project involves dismantling an automobile and looking for feasible steel parts and making samples, analyzing the hardness of the samples. These parts are optimally analyzed using Ansys Finite element analysis tool, these parts are subjected to the constraints such as three-point bending, tensile testing, hydrostatic pressure and also torsional stress action on the drive shaft, the deformation and stress are observed in these parts. The results show the current steel parts can be replaced with 3000 series aluminum alloy and the drive shaft can be replaced with new design with 6061-T6 Al-alloy which decreases 25% of the shaft weight.

  8. Evaluation of apically extruded debris during root canal retreatment with several NiTi systems.

    Science.gov (United States)

    Dincer, A N; Er, O; Canakci, B C

    2015-12-01

    To compare the amount of debris extruded apically during root canal retreatment using ProTaper, Mtwo and Reciproc instruments with hand H-files. In total, 60 freshly extracted human mandibular incisor teeth were used. All root canals were prepared with a Reciproc R25 file than filled with Gutta-percha and AH Plus sealer using cold lateral condensation before being assigned randomly to four groups (n = 15 each). In group 1, root fillings were removed with the Protaper Universal retreatment system; ProTaper Universal F3 and F4 instruments were used for the final preparation. In group 2, root fillings were removed with the Mtwo retreatment system; Mtwo size 30, .06 taper, size 35, .06 taper and size 40, .06 taper files were used for the final preparation. In group 3, root fillings were removed with Reciproc R25 instruments; Reciproc R40 instruments were used for the final preparation. In group 4, the root fillings were removed with Gates Glidden burs and sizes 35, 30 and 25 H-files; for final preparation, a size 40 H-file was used. Glass vials were used for debris collection. The vials were weighed before and after Gutta-percha removal. Additionally, the times required for the retreatment procedures were recorded. Data were analysed statistically using one-way analysis of variance. The Reciproc system produced significantly smaller amounts of apical extruded debris than the other groups (P ProTaper groups. The ProTaper and Reciproc groups required significantly less time than the Mtwo and H-file groups (P hand filing. Use of the ProTaper and Reciproc instruments required less time for retreatment procedures than use of the Mtwo or H-file. © 2014 International Endodontic Journal. Published by John Wiley & Sons Ltd.

  9. Preparation and Evaluation of Hot-Melt Extruded Patient-Centric Ketoprofen Mini-Tablets.

    Science.gov (United States)

    Alshetaili, Abdullah S; Almutairy, Bjad K; Tiwari, Roshan V; Morott, Joseph T; Alshehri, Sultan M; Feng, Xin; Alsulays, Bader B; Park, Jun-Bom; Zhang, Feng; Repka, Michael A

    2016-01-01

    Bitter tasting drugs represent a large portion of active pharmaceutical ingredients. Mini-tablets are specifically designed for patients with difficulty in swallowing particular in young children up to 10 years of age, geriatric patients and patients with esophagitis. The present study was aimed to prepare, taste-masked mini-tablets, which are easily swallowed dosage forms, primarily to be used by pediatric and geriatric patients. Ketoprofen (10%-50% w/w) and Eudragit® EPO were blended and extruded with a 5-mm strand die and cut into consistent mini-tablets by using an adapted downstream pelletizer. Differential scanning calorimetry and polarized light microscopy-hot stage microscopy studies confirmed that the binary mixtures were miscible under the employed extrusion temperatures. In-vitro release studies showed that drug release was less than 0.5% within the first 2 min in simulated salivary fluid (pH 6.8) and more than 90% in the first 20 min in gastric media (pH 1.0). The results of the electronic tongue analysis were well correlated with the drug release profile of the mini-tablets in the artificial saliva. Scanning electron microscopy revealed no cracks on the surface of the minitablets, confirming that the mini-tablets were compact solids. Chemical imaging confirmed the uniform distribution of ketoprofen inside the polymer matrices. Eudragit® EPO containing ketoprofen at various drug loads were successfully melt extruded into tastedmasked mini-tablets. The reduced drug release at salivary pH correlated well with Astree e-Tongue studies for taste masking efficiency.

  10. The Impact of Novel Fermented Products Containing Extruded Wheat Material on the Quality of Wheat Bread

    Directory of Open Access Journals (Sweden)

    Lina Vaiciulyte-Funk

    2011-01-01

    Full Text Available Lactobacillus sakei MI806, Pediococcus pentosaceus MI810 and Pediococcus acidilactici MI807, able to produce bacteriocin-like inhibitory substances, were originally isolated from Lithuanian spontaneous rye sourdough and adapted in the novel fermentation medium containing extruded wheat material. The novel fermented products (50 and 65 % moisture content were stored at the temperatures used in bakeries (15 days at 30–35 °C in the summer period or 20 days under refrigeration conditions at 0–6 °C. The number of lactic acid bacteria (LAB was determined during the storage of fermented products for 15–20 days. Furthermore, the effect of novel fermented products stored under different conditions on wheat bread quality was examined. Extruded wheat material was found to have a higher positive effect on LAB growth compared to the control medium by lowering the reduction of LAB populations in fermented products with the extension of storage time and increase of temperature. During storage, lower variation and lower decrease in LAB count were measured in the novel fermented products with a moisture content of 65 % compared to those with 50 %. Furthermore, this humidity allows for the production of a product with higher moisture content in continuous production processes. The addition of the new fermented products with 65 % humidity to the wheat bread recipe (10 % of the quantity of flour had a significant effect on bread quality: it increased the acidity of the crumb and specific volume of the bread, and decreased the fractal dimension of the crumb pores and crumb firmness. Based on the microbiological investigations of fermented products during storage and baking tests, the conditions of LAB cultivation in novel fermentation media were optimized (time of cultivation approx. 20 days at 0–6 °C and approx. 10 days at 30–35 °C.

  11. Development and evaluation of garlic incorporated ready-to-eat extruded snacks.

    Science.gov (United States)

    Haritha, D; Vijayalakshmi, V; Gulla, S

    2014-11-01

    The present study was carried out to develop and evaluate ready to eat extruded snacks incorporated with garlic powder at various levels (5 %, 10 %, 15 %, 20 %). The organoleptic evaluation was conducted for the developed products and the well accepted products were selected for further studies like physical properties and shelf life (stored at room temperature for 2 months). The organoleptic evaluation of the developed snacks revealed that 15 % and 20 % garlic incorporated snacks were not acceptable due to strong garlic flavor, therefore T1 (control), T2 (5 % garlic) and T3 ( 10 % garlic) were selected for further studies. The physical properties showed significant changes with incorporation of garlic powder at 0 %-10 % level. There was an increase in mass flow rate, tap density and bulk density but decrease in the water holding capacity, oil absorption capacity and expansion ratio. The water soluble index and moisture retention of the products showed the same values for all the three selected treatments. The products were packed by ordinary, nitrogen and vacuum packing and stored for 2 months. It was found that there was an increase in moisture content and microbial load, however the increase was within limits. The increase in the moisture content was low in nitrogen packed products where as the microbial load decreased with increase in the percentage of garlic incorporation. The nitrogen and vacuum packed products showed less microbial load than the ordinary packed products. Garlic powder can be incorporated at 5 and 10 % levels in ready-to-eat extruded snacks with well acceptability and can be stored for a period of 2 months with nitrogen packing as an effective packaging.

  12. Evaluation of apically extruded debris during removal of gutta-percha and ResilonTM using different instrumentation techniques

    Directory of Open Access Journals (Sweden)

    Pešić Dragana

    2018-01-01

    Full Text Available Background/Aim. Apical extrusion of material is considered as one of the very important factor for endodontic treatment success. Microorganisms, necrotic tissue, filling material and irrigants, which can be extruded apically during endodontic retreatment, may jeopardize the success of the therapy. The aim of this in vitro study was to quantitatively evaluate the amount of apically extruded debris during endodontic retreatment of teeth obturated with two different materials, using one hand and three rotary instrumentation techniques. Methods. Ninety-six extracted single-rooted teeth were endodontically treated and enlarged to size 40 using BioRaCe system, and then randomly divided into 8 groups of 12 specimens each. Half of the specimens were obturated with gutta-percha and AH Plus® sealer and another half with RealSeal SE system, using lateral condensation technique. Retreatment was performed using: Hedström files; ProFile rotary files; ProTaper Retreatment system and D-RaCe system. Apically extruded debris was collected in pre-weighed Eppendorf tubes and evaluated using an electronic microbalance. Data were analyzed statistically using t-test and analysis of variance. Results. In the AH Plus/gutta-percha group, all tested rotary instruments gave significantly less extruded debris compared with Hedström files (p < 0.05. In theRealSeal group, there was significant difference between DRaCe and Hedström instruments (p < 0.05. Conclusion. All retreatment techniques resulted in apical extrusion. DRaCe system produced significantly less extruded debris compared to hand files. No significant difference was found when comparing two instruments specially designed for retreatment: D-RaCe and ProTaper systems.

  13. Effect of thermostable α-amylase injection on mechanical and physiochemical properties for saccharification of extruded corn starch.

    Science.gov (United States)

    Myat, Lin; Ryu, Gi-Hyung

    2014-01-30

    In industry, a jet cooker is used to gelatinize starch by mixing the starch slurry with steam under pressure at 100-175 °C. A higher degree of starch hydrolysis in an extruder is possible with glucoamylase. Unfortunately, it is difficult to carry out liquefaction and saccharification in parallel, because the temperature of gelatinization will be too high and will inactivate glucoamylase. Since the temperature for liquefaction and saccharification is different, it is hard to change the temperature from high (required for liquefaction) to low (required for saccharification). The industrial gelatinization process is usually carried out with 30-35% (w/w) dry solids starch slurry. Conventional jet cookers cannot be used any more at high substrate concentrations owing to higher viscosity. In this study, therefore, corn starch was extruded at different melt temperatures to overcome these limitations and to produce the highest enzyme-accessible starch extrudates. Significant effects on physical properties (water solubility index, water absorption index and color) and chemical properties (reducing sugar and % increase in reducing sugar after saccharification) were achieved by addition of thermostable α-amylase at melt temperatures of 115 and 135 °C. However, there was no significant effect on % increase in reducing sugar of extruded corn starch at 95 °C. The results show the great potential of extrusion with thermostable α-amylase injection at 115 and 135 °C as an effective pretreatment for breaking down starch granules, because of the significant increase (P < 0.05) in % reducing sugar and enzyme-accessible extrudates for saccharification yield. © 2013 Society of Chemical Industry.

  14. Reactor building

    International Nuclear Information System (INIS)

    Maruyama, Toru; Murata, Ritsuko.

    1996-01-01

    In the present invention, a spent fuel storage pool of a BWR type reactor is formed at an upper portion and enlarged in the size to effectively utilize the space of the building. Namely, a reactor chamber enhouses reactor facilities including a reactor pressure vessel and a reactor container, and further, a spent fuel storage pool is formed thereabove. A second spent fuel storage pool is formed above the auxiliary reactor chamber at the periphery of the reactor chamber. The spent fuel storage pool and the second spent fuel storage pool are disposed in adjacent with each other. A wall between both of them is formed vertically movable. With such a constitution, the storage amount for spent fuels is increased thereby enabling to store the entire spent fuels generated during operation period of the plant. Further, since requirement of the storage for the spent fuels is increased stepwisely during periodical exchange operation, it can be used for other usage during the period when the enlarged portion is not used. (I.S.)

  15. Reactor container

    International Nuclear Information System (INIS)

    Shibata, Satoru; Kawashima, Hiroaki

    1984-01-01

    Purpose: To optimize the temperature distribution of the reactor container so as to moderate the thermal stress distribution on the reactor wall of LMFBR type reactor. Constitution: A good heat conductor (made of Al or Cu) is appended on the outer side of the reactor container wall from below the liquid level to the lower face of a deck plate. Further, heat insulators are disposed to the outside of the good heat conductor. Furthermore, a gas-cooling duct is circumferentially disposed at the contact portion between the good heat conductor and the deck plate around the reactor container. This enables to flow the cold heat from the liquid metal rapidly through the good heat conductor to the cooling duct and allows to maintain the temperature distribution on the reactor wall substantially linear even with the abrupt temperature change in the liquid metal. Further, by appending the good heat conductor covered with inactive metals not only on the outer side but also on the inside of the reactor wall to introduce the heat near the liquid level to the upper portion and escape the same to the cooling layer below the roof slab, the effect can be improved further. (Ikeda, J.)

  16. Nuclear reactor

    International Nuclear Information System (INIS)

    Rau, P.

    1980-01-01

    The reactor core of nuclear reactors usually is composed of individual elongated fuel elements that may be vertically arranged and through which coolant flows in axial direction, preferably from bottom to top. With their lower end the fuel elements gear in an opening of a lower support grid forming part of the core structure. According to the invention a locking is provided there, part of which is a control element that is movable along the fuel element axis. The corresponding locking element is engaged behind a lateral projection in the opening of the support grid. The invention is particularly suitable for breeder or converter reactors. (orig.) [de

  17. Influence of Compatibilizer and Processing Conditions on Morphology, Mechanical Properties, and Deformation Mechanism of PP/Clay Nano composite

    International Nuclear Information System (INIS)

    Akbari, B.; Bagheri, R.

    2012-01-01

    Polypropylene/montmorillonite nano composite was prepared by melt intercalation method using a twin-screw extruder with starve feeding system in this paper. The effects of compatibilizer, extruder rotor speed and feeding rate on properties of nano composite were investigated. Structure, tensile, and impact properties and deformation mechanism of the compounds were studied. For investigation of structure and deformation mechanisms, X-ray diffraction (XRD) and transmission optical microscopy (TOM) techniques were utilized, respectively. The results illustrate that introduction of the compatibilizer and also variation of the processing conditions affect structure and mechanical properties of nano composite.

  18. Nuclear reactors

    International Nuclear Information System (INIS)

    Prescott, R.F.

    1976-01-01

    A nuclear reactor containment vessel faced internally with a metal liner is provided with thermal insulation for the liner, comprising one or more layers of compressible material such as ceramic fiber, such as would be conventional in an advanced gas-cooled reactor and also a superposed layer of ceramic bricks or tiles in combination with retention means therefor, the retention means (comprising studs projecting from the liner, and bolts or nuts in threaded engagement with the studs) being themselves insulated from the vessel interior so that the coolant temperatures achieved in a High-Temperature Reactor or a Fast Reactor can be tolerated with the vessel. The layer(s) of compressible material is held under a degree of compression either by the ceramic bricks or tiles themselves or by cover plates held on the studs, in which case the bricks or tiles are preferably bedded on a yielding layer (for example of carbon fibers) rather than directly on the cover plates

  19. Nuclear reactor

    International Nuclear Information System (INIS)

    Miyashita, Akio.

    1981-01-01

    Purpose: To facilitate and accelerate a leakage test of valves of a main steam pipe by adding a leakage test partition valve thereto. Constitution: A leakage testing partition valve is provided between a pressure vessel for a nuclear reactor and the most upstream side valve of a plurality of valves to be tested for leakage, a testing branch pipe is communicated with the downstream side of the partition valve, and the testing water for preventing leakage is introduced thereto through the branch pipe. Since main steam pipe can be simply isolated by closing the partition valve in the leakage test, the leakage test can be conducted without raising or lowering the water level in the pressure vessel, and since interference with other work in the reactor can be eliminated, the leakage test can be readily conducted parallel with other work in the reactor in a short time. Clean water can be used without using reactor water as the test water. (Yoshihara, H.)

  20. Reactor container

    International Nuclear Information System (INIS)

    Abe, Yoshihito; Sano, Tamotsu; Ueda, Sabuo; Tanaka, Kazuhisa.

    1987-01-01

    Purpose: To improve the liquid surface disturbance in LMFBR type reactors. Constitution: A horizontal flow suppressing mechanism mainly comprising vertical members is suspended near the free liquid surface of coolants in the upper plenum. The horizontal flow of coolants near the free liquid surface is reduced by the suppressing mechanism to effectively reduce the surface disturbance. The reduction in the liquid surface disturbance further prevails to the entire surface region with no particular vertical variations to the free liquid surface to remarkably improve the preventive performance for the liquid surface disturbance. Accordingly, it is also possible to attain the advantageous effects such as prevention for the thermal fatigue in reactor vessel walls, reactor upper mechanisms, etc. and prevention of burning damage to the reactor core due to the reduction of envolved Ar gas. (Kamimura, M.)

  1. REACTOR SHIELD

    Science.gov (United States)

    Wigner, E.P.; Ohlinger, L.E.; Young, G.J.; Weinberg, A.M.

    1959-02-17

    Radiation shield construction is described for a nuclear reactor. The shield is comprised of a plurality of steel plates arranged in parallel spaced relationship within a peripheral shell. Reactor coolant inlet tubes extend at right angles through the plates and baffles are arranged between the plates at right angles thereto and extend between the tubes to create a series of zigzag channels between the plates for the circulation of coolant fluid through the shield. The shield may be divided into two main sections; an inner section adjacent the reactor container and an outer section spaced therefrom. Coolant through the first section may be circulated at a faster rate than coolant circulated through the outer section since the area closest to the reactor container is at a higher temperature and is more radioactive. The two sections may have separate cooling systems to prevent the coolant in the outer section from mixing with the more contaminated coolant in the inner section.

  2. NUCLEAR REACTOR

    Science.gov (United States)

    Miller, H.I.; Smith, R.C.

    1958-01-21

    This patent relates to nuclear reactors of the type which use a liquid fuel, such as a solution of uranyl sulfate in ordinary water which acts as the moderator. The reactor is comprised of a spherical vessel having a diameter of about 12 inches substantially surrounded by a reflector of beryllium oxide. Conventionnl control rods and safety rods are operated in slots in the reflector outside the vessel to control the operation of the reactor. An additional means for increasing the safety factor of the reactor by raising the ratio of delayed neutrons to prompt neutrons, is provided and consists of a soluble sulfate salt of beryllium dissolved in the liquid fuel in the proper proportion to obtain the result desired.

  3. Effect of Compatibilization on Poly-ε-Caprolactone Grafting onto Poly(ethylene-co-vinyl alcohol

    Directory of Open Access Journals (Sweden)

    Mohamed Taha

    2011-10-01

    Full Text Available The non-miscibility of the reactants during solvent free poly-ε-caprolactone grafting onto poly(ethylene-co-vinyl alcohol (EVOH dramatically affects reaction kinetics. Different solutions were proposed to accelerate the exchange reactions between poly(ethylene-co-vinyl alcohol and poly-ε-caprolactone. Reactions were conducted in a batch reactor or a mini twin-screw extruder. The addition of a poly(ethylene-co-vinyl alcohol-g-poly-ε-caprolactone copolymer increased the compatibility of the reactants and led to a higher reaction rate. This copolymer was either prepared separately and added at the reaction beginning or prepared in situ grafting caprolactone from EVOH. The reactive system evolution was analyzed using molar mass evolution, microstructure characterization, thermal properties and the reactive blend morphology. The compatibilization effect combined with optimized reaction conditions, such as concentration and nature of catalyst and temperature, resulted in an important increase in reaction rates. Among the tested catalysts, 1,5,7-Triazabicyclo [4.4.0]dec-5-ene was a more efficient catalyst for grafting reactions than Tin (II 2-ethylhexanoate.

  4. Breeder reactors

    International Nuclear Information System (INIS)

    Gollion, H.

    1977-01-01

    The reasons for the development of fast reactors are briefly reviewed (a propitious neutron balance oriented towards a maximum uranium burnup) and its special requirements (cooling, fissile material density and reprocessing) discussed. The three stages in the French program of fast reactor development are outlined with Rapsodie at Cadarache, Phenix at Marcoule, and Super Phenix at Creys-Malville. The more specific features of the program of research and development are emphasized: kinetics and the core, the fuel and the components [fr

  5. Nuclear reactor

    International Nuclear Information System (INIS)

    Schulze, I.; Gutscher, E.

    1980-01-01

    The core contains a critical mass of UN or U 2 N 3 in the form of a noncritical solution with melted Sn being kept below a N atmosphere. The lining of the reactor core consists of graphite. If fission progresses part of the melted metal solution is removed and cleaned from fission products. The reactor temperatures lie in the range of 300 to 2000 0 C. (Examples and tables). (RW) [de

  6. Reactor technology

    International Nuclear Information System (INIS)

    Erdoes, P.

    1977-01-01

    This is one of a series of articles discussing aspects of nuclear engineering ranging from a survey of various reactor types for static and mobile use to mention of atomic thermo-electric batteries of atomic thermo-electric batteries for cardiac pacemakers. Various statistics are presented on power generation in Europe and U.S.A. and economics are discussed in some detail. Molten salt reactors and research machines are also described. (G.M.E.)

  7. Reactor containment

    International Nuclear Information System (INIS)

    Kawabe, Ryuhei; Yamaki, Rika.

    1990-01-01

    A water vessel is disposed and the gas phase portion of the water vessel is connected to a reactor container by a pipeline having a valve disposed at the midway thereof. A pipe in communication with external air is extended upwardly from the liquid phase portion to a considerable height so as to resist against the back pressure by a waterhead in the pipeline. Accordingly, when the pressure in the container is reduced to a negative level, air passes through the pipeline and uprises through the liquid phase portion in the water vessel in the form of bubbles and then flows into the reactor container. When the pressure inside of the reactor goes higher, since the liquid surface in the water vessel is forced down, water is pushed up into the pipeline. Since the waterhead pressure of a column of water in the pipeline and the pressure of the reactor container are well-balanced, gases in the reactor container are not leaked to the outside. Further, in a case if a great positive pressure is formed in the reactor container, the inner pressure overcomes the waterhead of the column of water, so that the gases containing radioactive aerosol uprise in the pipeline. Since water and the gases flow being in contact with each other, this can provide the effect of removing aerosol. (T.M.)

  8. Fast reactors

    International Nuclear Information System (INIS)

    Vasile, A.

    2001-01-01

    Fast reactors have capacities to spare uranium natural resources by their breeding property and to propose solutions to the management of radioactive wastes by limiting the inventory of heavy nuclei. This article highlights the role that fast reactors could play for reducing the radiotoxicity of wastes. The conversion of 238 U into 239 Pu by neutron capture is more efficient in fast reactors than in light water reactors. In fast reactors multi-recycling of U + Pu leads to fissioning up to 95% of the initial fuel ( 238 U + 235 U). 2 strategies have been studied to burn actinides: - the multi-recycling of heavy nuclei is made inside the fuel element (homogeneous option); - the unique recycling is made in special irradiation targets placed inside the core or at its surroundings (heterogeneous option). Simulations have shown that, for the same amount of energy produced (400 TWhe), the mass of transuranium elements (Pu + Np + Am + Cm) sent to waste disposal is 60,9 Kg in the homogeneous option and 204.4 Kg in the heterogeneous option. Experimental programs are carried out in Phenix and BOR60 reactors in order to study the feasibility of such strategies. (A.C.)

  9. Generation IV reactors: reactor concepts

    International Nuclear Information System (INIS)

    Cardonnier, J.L.; Dumaz, P.; Antoni, O.; Arnoux, P.; Bergeron, A.; Renault, C.; Rimpault, G.; Delpech, M.; Garnier, J.C.; Anzieu, P.; Francois, G.; Lecomte, M.

    2003-01-01

    Liquid metal reactor concept looks promising because of its hard neutron spectrum. Sodium reactors benefit a large feedback experience in Japan and in France. Lead reactors have serious assets concerning safety but they require a great effort in technological research to overcome the corrosion issue and they lack a leader country to develop this innovative technology. In molten salt reactor concept, salt is both the nuclear fuel and the coolant fluid. The high exit temperature of the primary salt (700 Celsius degrees) allows a high energy efficiency (44%). Furthermore molten salts have interesting specificities concerning the transmutation of actinides: they are almost insensitive to irradiation damage, some salts can dissolve large quantities of actinides and they are compatible with most reprocessing processes based on pyro-chemistry. Supercritical water reactor concept is based on operating temperature and pressure conditions that infers water to be beyond its critical point. In this range water gets some useful characteristics: - boiling crisis is no more possible because liquid and vapour phase can not coexist, - a high heat transfer coefficient due to the low thermal conductivity of supercritical water, and - a high global energy efficiency due to the high temperature of water. Gas-cooled fast reactors combining hard neutron spectrum and closed fuel cycle open the way to a high valorization of natural uranium while minimizing ultimate radioactive wastes and proliferation risks. Very high temperature gas-cooled reactor concept is developed in the prospect of producing hydrogen from no-fossil fuels in large scale. This use implies a reactor producing helium over 1000 Celsius degrees. (A.C.)

  10. Research reactors - an overview

    International Nuclear Information System (INIS)

    West, C.D.

    1997-01-01

    A broad overview of different types of research and type reactors is provided in this paper. Reactor designs and operating conditions are briefly described for four reactors. The reactor types described include swimming pool reactors, the High Flux Isotope Reactor, the Mark I TRIGA reactor, and the Advanced Neutron Source reactor. Emphasis in the descriptions is placed on safety-related features of the reactors. 7 refs., 7 figs., 2 tabs

  11. An evaluation of the effects of PEO/PEG molecular weights on extruded alumina rods

    Science.gov (United States)

    Bolger, Nancy Beth

    1998-12-01

    Alumina rods were piston extruded from bodies containing polyethylene glycols (PEGs) and polyethylene oxides (PEOs) with molecular weights ranging from 1,300 to 3,800,000 g/mol. A blend of aluminas possessing different particle size distributions was evaluated with regard to its extrusion pressure by varying the amount of PEG/PEO addition. Behavior exhibited by the alumina blend was dependent upon the additive that was used. The higher molecular weight binders with average molecular weight of 200,000 g/mol and 3,350,000 g/mol displayed the most severe behaviors of near dilatant and dilatant respectively. Physical properties of the green and fired states, as well as the binder burnout, were investigated with the changing additions. Correlation between the green and fired strengths and the changing molecular weights were examined. The additive present influenced the surface properties of the rods, which affected the green strengths. The highest average molecular weight polyethylene glycols showed higher green strengths, while the lowest green strengths were observed for the high molecular weight polyethylene oxides. Fired strengths generally ranged from approximately 12,000 psi to 16,000 psi for additive batches. Alumina pellets containing twelve separate combinations of polyethylene glycol with polyethylene oxide were dry pressed. Physical properties of the green and fired states were examined. Statistical analysis was performed upon the data and seven combinations of polyethylene glycol with polyethylene oxide were deemed significant. These combinations in conjunction with the same alumina blend were then piston extruded. The addition of polyethylene glycol reduced the near dilatant behavior exhibited by the 200,000 g/mol average molecular weight polyethylene oxide. Dilatant behavior was completely eliminated from the 3,350,000 g/mol average molecular weight polyethylene oxide batches. Physical properties of the green and fired states were again investigated with

  12. The use of tubular retractors for translaminar discectomy for cranially and caudally extruded discs

    Directory of Open Access Journals (Sweden)

    Arvind G Kulkarni

    2018-01-01

    Full Text Available Background: The conventional interlaminar approach is adequate for access to most disc herniations in lumbar spine surgery. The access to cranially and caudally migrated disc fragments, by conventional interlaminar fenestration, requires an extension of the fenestration with the potential destruction of the facet joint complex and consequent postsurgical instability. To describe the technique and results of the translaminar technique of targeted discectomy using tubular retractors for the surgical treatment of cranially and caudally extruded discs. Materials and Methods: The study period extended from January 2008 to December 2014. All patients with lumbar herniated discs who failed conservative management were selected for surgery and underwent routine erect radiographs and magnetic resonance imaging (MRI of the lumbar spine. The patients with cranially or caudally migrated discs were included in this study. The technique involves approaching migrated disc through an oval window (sculpted through an 18 mm tubular retractor using a burr in the lamina precisely over the location of the migrated disc as predicted by the preoperative MRI (inferior lamina for inferior migration and superior lamina for superior migration. The perioperative parameters studied were operative time, blood loss, complications, Oswestry Disability Index (ODI, and visual analog scale (VAS for leg pain before surgery and at last followup. In the study, 4 patients underwent a postoperative computed tomography-scan with a three-dimensional reconstruction to visualize the oval window and to rule out any pars fracture. All technical difficulties and complications were analyzed. Results: 17 patients in the age group of 41–58 years underwent the translaminar technique of targeted discectomy. The migration of disc was cranial in 12 patients and caudal in 5 patients. Fourteen of the affected discs were at the L4–L5 level and three were at the L5-S1 level. The mean VAS (leg pain

  13. Single screw extrusion of apple pomace-enriched blends: Extrudate characteristics and determination of optimum processing conditions.

    Science.gov (United States)

    Singha, Poonam; Muthukumarappan, Kasiviswanathan

    2018-07-01

    Response surface methodology was used to investigate the single screw extrusion of apple pomace-defatted soy flour-corn grits blends and the product properties. Five different blends at a level of 0-20% w/w apple pomace were extrusion cooked with varied barrel and die temperature (100-140℃), screw speed (100-200 rpm), and feed moisture content (14-20% wet basis). Increasing apple pomace content in the blends significantly ( P extrudates. The expansion ratio increased with pomace inclusion level of 5% but decreased significantly ( P extruded snack products were at 140℃ barrel and die temperature, 20% feed moisture content, and 200 rpm screw speed. The results indicated active interaction between apple pomace and starch during expansion process.

  14. Fabrication and properties of high-strength extruded brass using elemental mixture of Cu-40% Zn alloy powder and Mg particle

    Energy Technology Data Exchange (ETDEWEB)

    Atsumi, Haruhiko, E-mail: atsumi-h@jwri.osaka-u.ac.jp [Graduate School of Engineering, Osaka University, 2-1 Yamadaoka, Suita, Osaka 565-0871 (Japan); Imai, Hisashi; Li, Shufeng; Kondoh, Katsuyoshi [Joining and Welding Research Institute, Osaka University, 11-1 Mihogaoka, Ibaraki, Osaka 567-0047 (Japan); Kousaka, Yoshiharu; Kojima, Akimichi [San-etsu Metals Co. Ltd., 1892 Ohta, Tonami, Toyama 939-1315 (Japan)

    2012-08-15

    In this paper, high-strength brass (Cu-40% Zn) alloy with magnesium (Mg) element was fabricated via powder technology process, and the effect of the additive Mg element on microstructural and mechanical properties of extruded brass alloys with {alpha}-{beta} duplex phases was investigated. Pre-mixed Cu-40% Zn alloy powder with 0.5-1.5 mass% pure Mg powder (Cu-40% Zn + Mg) was consolidated using a spark plasma sintering (SPS) equipment. SPSed Cu-40% Zn + Mg specimens consisted of {alpha}-{beta} duplex phases containing Mg(Cu{sub 1-x}Zn{sub x}){sub 2} intermetallic compounds (IMCs) with a mean particle size of 10-30 {mu}m in diameter. The IMCs were completely dissolved in the {alpha}-{beta} duplex phases by a heat-treatment at 973 K for 15 min; thus, in order to disperse fine IMCs on {alpha}-{beta} duplex phase matrix, the SPSed Cu-40% Zn + Mg specimens were pre-heated at the solid solutionizing condition, and immediately extruded. The extruded specimen exhibited fine {alpha}-{beta} duplex phases, containing very fine precipitates of the above Mg(Cu{sub 1-x}Zn{sub x}){sub 2} IMCs with 0.5-3.0 {mu}m in diameter. In particular, a mean grain size of the extruded Cu-40% Zn + 1.0% Mg specimen was 3.32 {mu}m analyzed using an electron back-scattered diffraction. Tensile properties of the extruded Cu-40% Zn + 1.0% Mg specimen were an average value of yield strength (YS): 328 MPa, ultimate tensile strength (UTS): 553 MPa, and 25% elongation. This indicated that the extruded Cu-40% Zn + 1.0% Mg specimen revealed the significantly high-strength properties compared to a conventional binary brass alloy with 229 MPa YS and 464 MPa UTS. A high strengthening mechanism of this wrought brass alloy was mainly due to the grain refinement because of a pinning effect by the fine Mg(Cu{sub 1-x}Zn{sub x}){sub 2} precipitates at the boundaries of each phase. -- Highlights: Black-Right-Pointing-Pointer New high-strength extruded brass alloy with Mg was fabricated via powder metallurgy. Black

  15. Influence of processing variables on the mechanical behavior of HDPE/clay nanocomposites

    Directory of Open Access Journals (Sweden)

    Renata Barbosa

    2012-06-01

    Full Text Available Nanocomposites were processed using the technique of melt intercalation, starting from a concentrated polar compatibilizer/organoclay (PE-g-MA/organoclay prepared in an internal mixer. The concentrate was incorporated into the matrix of HDPE by two methods: I counter-rotating twin-screw extruder and II co-rotating twin-screw extruder, using two screw profiles (ROS and 2KB90. After extrusion, the specimens of the extruded composites were injection molded. The X-ray diffraction (XRD technique was used to analyze the degree of expansion of the prepared clays. To analyze the degree of exfoliation of obtained nanocomposites, XRD and TEM (transmission electron microscopy were used. The influence of processing variables on mechanical properties was studied through the behavior of the modulus and tensile strength of nanocomposite systems. By XRD and TEM, it was seen that the clay was well dispersed in the matrix and the presence of intercalated and partially exfoliated hybrid structure for nanocomposites was observed when the systems were prepared in counter-rotating twin-screw extruder. A similar behavior was observed in the use of screws (2KB90 or ROS of the nanocomposites, with a reduction in modulus and tensile strength. Although the mixing process by extruding be the most common industrial practice, and also it is the preferred strategy for the preparation of polymer nanocomposites, much of the literature was directed to the study of chemical modification of clay, type and level of compatibilizer, in order to maximize the compatibility between clay and the polymeric matrix. On the other hand, studies about the role of the processing and configurations of screws are relatively scarce. The main motivation of this work was to expand and to contribute to spread a better understanding of the effects of processing to obtain polymer nanocomposites.

  16. Influence of lidocaine forms (salt vs. freebase) on properties of drug-Eudragit® L100-55 extrudates prepared by reactive melt extrusion.

    Science.gov (United States)

    Liu, Xu; Ma, Xiangyu; Kun, Eucharist; Guo, Xiaodi; Yu, Zhongxue; Zhang, Feng

    2018-06-05

    This study examines the preparation of sustained-release lidocaine polyelectrolyte complex using reactive melt extrusion. Eudragit L100-55 was selected as the ionic polymer. The influence of drug forms (freebase vs. hydrochloride salt) on lidocaine-Eudragit L100-55 interactions, physical stability, and dissolution properties of extrudates was investigated. It was confirmed by DSC, FT-IR and Raman spectroscopy that polyelectrolyte could only form via the acid-base reaction between Eudragit L100-55 and lidocaine freebase. Due to this ionic interaction, the lidocaine extrudate was physically more stable than the lidocaine hydrochloride extrudate during the storage under stressed condition. Drug release from lidocaine extrudate was a function of drug solubility, polymer solubility, drug-polymer interaction, and drug-induced microenvironment pH. At 30% drug loading, extrudate exhibited sustained release in aqueous media at pH 1.2 and 4.5. Due to the alkaline microenvironment pH induced by dissolved lidocaine, Eudragit L100-55 was solubilized and sustained-release was not achieved in water and aqueous media at pH 5.5. In comparison, lidocaine hydrochloride induced an acidic microenvironment. Drug release of lidocaine hydrochloride extrudate was similar at pH 1.2, 4.5, 5.5 and water with drug being released over 10 hours. The release of lidocaine hydrochloride from the extrudates in these media was primarily controlled by microenvironment pH. It is concluded that different forms of lidocaine resulted in different drug-polymer interactions and distinctive physicochemical properties of extrudates. Copyright © 2018. Published by Elsevier B.V.

  17. Nutritional value of raw soybeans, extruded soybeans, roasted soybeans and tallow as fat sources in early lactating dairy cows

    Directory of Open Access Journals (Sweden)

    A. Moosavi

    2012-09-01

    Full Text Available Thirty multiparous Holstein cows (29.8 ± 4.01days in milk; 671.6 ± 31.47 kg of body weight were used in a completely randomized design to compare nutritional value of four fat sources including tallow, raw soybeans, extruded soybeans and roasted soybeans for 8 weeks. Experimental diets were a control containing 27.4 % alfalfa silage, 22.5% corn silage, and 50.1% concentrate, and four diets with either tallow, raw soybean, extruded soybean, or roasted soybean added to provide 1.93% supplemental fat. Dry matter and NEL intakes were similar among treatments, while cows fed fat diets had significantly (P<0.05 high NEL intakes when compared to control with no fat. Supplemental fat, whether tallow or full fat soybeans increased milk production (1.89-2.45 kg/d; P<0.01 and FCM production (1.05-2.79; P<0.01. Milk fat yield and percentage of cows fed fat-supplemented diets were significantly (P<0.01 and P<0.05 respectively higher than control. Between fat-supplemented diets, roasted soybean caused highest milk fat yield and extruded soybean caused lowest milk fat yield. There was no significant effect of supplemental fat on the milk protein and lactose content and yield. Feed efficiency of fat-supplemented diets was significantly (P<0.01 higher than control. Body weight, body weight change and BCS (body condition score of cows, as well as energy balance and energy efficiency were similar between treatments. In conclusion, while there was no significant effect of fat sources on production response of cows, fat originating from heat-treated soybean help to minimize imported RUP (rumen undegradable protein sources level as fish meal in comparison with tallow and raw soybean oil. In the Current study, there was no statistical significance among nutritional values of oil from extruded soybeans and roasted soybeans.

  18. The tumor suppressor adenomatous polyposis coli controls the direction in which a cell extrudes from an epithelium

    OpenAIRE

    Marshall, Thomas W.; Lloyd, Isaac E.; Delalande, Jean Marie; N?thke, Inke; Rosenblatt, Jody

    2011-01-01

    Despite high rates of cell death, epithelia maintain intact barriers by squeezing dying cells out using a process termed cell extrusion. Cells can extrude apically into the lumen or basally into the tissue the epithelium encases, depending on whether actin and myosin contract at the cell base or apex, respectively. We previously found that microtubules in cells surrounding a dying cell target p115 RhoGEF to the actin cortex to control where contraction occurs. However, what controls microtubu...

  19. Apically extruded debris in filling removal of curved canals using 3 NiTi systems and hand files.

    Science.gov (United States)

    Delai, Débora; Boijink, Daiana; Hoppe, Carolina Bender; Grecca, Abiana Soares; Kopper, Patrícia Maria Poli

    2018-01-01

    The aim of this study was to assess the amount of apically extruded debris during filling removal with WaveOne Gold (WOG), ProTaper Universal Retreatment (PTR), D-RaCe Retreatment (DRR) or hand files (HF), to compare the working time during filling removal, and to describe failures of NiTi instruments. Forty mesiobuccal roots of maxillary first molars were prepared with WOG Primary, obturated and divided into 4 groups (n=10), according to the instruments used: WOG, PTR, DRR or HF. Distilled water was used as irrigant and the extruded debris were collected in Eppendorf tubes and dried. The amount of extruded debris was determined by subtracting the final from the initial weight. The time of filling removal for each canal was recorded and the instruments used were analyzed pre and post-operatively by SEM. Kruskal-Wallis and Dunn's test analyzed extruded debris data and ANOVA, followed by Tukey's test, compared the working time data (a=0.05). Instrument deformation and fracture were described. WOG produced significantly less debris compared with HF and DRR (p0.05). HF, PTR and DRR showed no significant difference (p>0.05). Working time in HF group was significantly higher than others (p<0.05). SEM analyses showed, from the 18 instruments evaluated, 3 fractures and 10 deformations. All instruments tested caused debris extrusion. WOG was associated with less extrusion than DRR and HF. Filling removal with HF was slower than with the other instruments. All NiTi systems presented fracture and deformation.

  20. Water Susceptibility and Mechanical Properties of Thermoplastic Starch–Pectin Blends Reactively Extruded with Edible Citric Acid

    OpenAIRE

    Da Róz,Alessandra Luzia; Veiga-Santos,Pricila; Ferreira,Adriane Medeiros; Antunes,Thaís Cristina Ribeiro; Leite,Fabio de Lima; Yamaji,Fabio Minoru; Carvalho,Antonio José Felix de

    2016-01-01

    Pectin and starch are edible, non-toxic, biodegradable and obtained from renewable sources. Also, have the benefit to be easily cross-linked producing hydrogels. Reactive extrusion with edible citric acid and cross linking interactions was evaluated on extruded thermoplastic in natura and cationic starch-pectin blends. Materials water susceptibility and mechanical properties were characterised. Reactive extrusion decreased (up to 75% in natura starch) mechanical properties. Also have decrease...

  1. Effects of extruded linseed dietary supplementation on milk yield, milk quality and lipid metabolism of dairy cows

    Directory of Open Access Journals (Sweden)

    N. Brogna

    2010-04-01

    Full Text Available Twenty Italian Friesian dairy cows were used in an experimental trial to study the effects of extruded linseed dietary supplementation on milk production, milk quality and fatty acid (FA percentages of milk fat and total plasma lipids and plasma phospholipids. Control cows were fed a corn silage based total mixed ration (TMR while treated animals also received 700g/head/d of extruded linseed supplementation. Feed intake was similar between groups. Milk yields was tendentially greater for cows fed extruded linseed. Milk urea content (P<0.05 were reduced by treatment. Results showed a significant increase n-3 FA concentration (particularly alpha linolenic acid and a significant reduction of n-6/n-3 FA ratio in milk fat, total plasma lipids and plasma phospholipids (P<0.001; moreover a reduction trend (P<0.1 of arachidonic acid concentrations was observed in milk fat, total plasma lipids and plasma phospholipids. At last, treatment enhanced milk fat conjugated linoleic acid (CLA percentage (P<0.05.

  2. Wear behaviors of pure aluminum and extruded aluminum alloy (AA2024-T4) under variable vertical loads and linear speeds

    Science.gov (United States)

    Jung, Jeki; Oak, Jeong-Jung; Kim, Yong-Hwan; Cho, Yi Je; Park, Yong Ho

    2017-11-01

    The aim of this study was to investigate the transition of wear behavior for pure aluminum and extruded aluminum alloy 2024-T4 (AA2024-T4). The wear test was carried using a ball-on-disc wear testing machine at various vertical loads and linear speeds. The transition of wear behaviors was analyzed based on the microstructure, wear tracks, wear cross-section, and wear debris. The critical wear rates for each material are occurred at lower linear speed for each vertical load. The transition of wear behavior was observed in which abrasion wears with the generation of an oxide layer, fracture of oxide layer, adhesion wear, severe adhesion wear, and the generation of seizure occurred in sequence. In case of the pure aluminum, the change of wear debris occurred in the order of blocky, flake, and needle-like debris. Cutting chip, flake-like, and coarse flake-like debris was occurred in sequence for the extruded AA2024-T4. The transition in the wear behavior of extruded AA2024-T4 occurred slower than in pure aluminum.

  3. Influence of hard particle addition and chemical interdiffusion on the properties of hot extruded tool steel compounds

    International Nuclear Information System (INIS)

    Silva, P.A.; Weber, S.; Inden, G.; Pyzalla, A.R.

    2009-01-01

    Low alloyed steel bars were co-extruded with pre-sintered tool steel powders with the addition of tungsten carbides (W 2 C/WC) as hard particles. During the hot extrusion process of these massive and powdery materials, an extrudate is formed consisting of a completely densified wear resistant coating layer and a bulk steel bar as the tough substrate core. This work combines experimental measurements (EPMA) and diffusion calculations (DICTRA TM ) to investigate the effect of hard particle addition and its dissolution, as well as the formation of M 6 C carbides on the properties of two different PM tool steel coatings hot extruded with a 1.2714 steel bar. A carburization effect resulting from the W 2 C hard particles is responsible for an increase of the 1.2344 steel matrix hardness. The mechanical properties of the interface region between coating matrix and substrate are influenced by chemical interdiffusion of carbon and other alloying elements occurring during heat treatment.

  4. The influence of feed supplementation with linseed oil and linseed extrudate on fatty acid profile in goat yoghurt drinks

    Directory of Open Access Journals (Sweden)

    Markéta Borková

    2018-01-01

    Full Text Available Feed composition is one of the most influential factors affecting fatty acid profile of milk products. The aim of this study was to investigate the influence of linseed oil and linseed extrudate supplementation on fatty acid composition of goat prebiotic and probiotic yogurt drinks. Thirty six White Shorthaired dairy goats at the beginning of their third lactation period were divided into two experimental and one control group, each comprising twelve animals. Goats in the experimental groups were given either 55 mL/day of linseed oil or 120 g/day of linseed extrudate over a three week period. The results suggest that feed supplementation with linseed oil and linseed extrudate caused considerable changes in fatty acid profile of goat yoghurt drinks. The most important nutritional change which was observed was increased n-3 fatty acid content (P<0.001 and decreased saturated fatty acid content (P<0.001. α-linolenic acid was significantly elevated (P<0.001 in both groups (in particular in goats which feed was supplemented with linseed oil.

  5. Development of micronutrients rich homemade extruded food products with the incorporation of processed foxtail millet, wheat and chickpea

    Directory of Open Access Journals (Sweden)

    L Gautam

    2014-12-01

    Full Text Available Background: Food based approaches are recognized as an essential part of an urgently needed more comprehensive strategy for improving nutrition by increasing the availability and consumption to combat iron and other micronutrient deficiencies. Aims & Objective: The specific objective of the study was utilization of Foxtail millet (Setariaitalica along with other flour for production of micronutrients rich ready-to-eat snack products using homemade extrusion cooking. Material and methods: Methods Composite flour were prepared using processed Foxtail millet flour (FMF and other processed flours namely; wheat flour (WF, and chick pea flour (CPF. Nutritional properties of the blends were analyzed by using standard procedure. Two homemade extruded products namely; namkeensev, seviyan were prepared with four treatments T0, T1, T2, & T3. The commonly consumed recipes were developed by incorporating 50%, 75% and 100% of best result malted composite flour (FMF+CPF+WF. Results: The organoleptic qualities of these extruded samples were analyzed by panelists on a 9 point hedonic scale. The result indicate that the processed composite flour (FMF+CPF+WF based products were significantly accepted at the level of p<0.05 50% incorporation followed by 75% and 100% respectively. Conclusions: The present study conclude that, processed composite flour (Foxtail millet; wheat; chickpea in the ratios of (50:50 could be used to produce nutritive quality of homemade extrudates with acceptable sensory properties as they deliver vehicles for malnourished children.

  6. Effect of composition in the development of carbamazepine hot-melt extruded solid dispersions by application of mixture experimental design.

    Science.gov (United States)

    Djuris, Jelena; Ioannis, Nikolakakis; Ibric, Svetlana; Djuric, Zorica; Kachrimanis, Kyriakos

    2014-02-01

    This study investigates the application of hot-melt extrusion for the formulation of carbamazepine (CBZ) solid dispersions, using polyethyleneglycol-polyvinyl caprolactam-polyvinyl acetate grafted copolymer (Soluplus, BASF, Germany) and polyoxyethylene-polyoxypropylene block copolymer (Poloxamer 407). In agreement with the current Quality by Design principle, formulations of solid dispersions were prepared according to a D-optimal mixture experimental design, and the influence of formulation composition on the properties of the dispersions (CBZ heat of fusion and release rate) was estimated. Prepared solid dispersions were characterized using differential scanning calorimetry, attenuated total reflectance infrared spectroscopy and hot stage microscopy, as well as by determination of the dissolution rate of CBZ from the hot-melt extrudates. Solid dispersions of CBZ can be successfully prepared using the novel copolymer Soluplus. Inclusion of Poloxamer 407 as a plasticizer facilitated the processing and decreased the hardness of hot-melt extrudates. Regardless of their composition, all hot-melt extrudates displayed an improvement in the release rate compared to the pure CBZ, with formulations having the ratio of CBZ : Poloxamer 407 = 1 : 1 showing the highest increase in CBZ release rate. Interactions between the mixture components (CBZ and polymers), or quadratic effects of the components, play a significant role in overall influence on the CBZ release rate. © 2013 Royal Pharmaceutical Society.

  7. Expansion and functional properties of extruded snacks enriched with nutrition sources from food processing by-products.

    Science.gov (United States)

    Korkerd, Sopida; Wanlapa, Sorada; Puttanlek, Chureerat; Uttapap, Dudsadee; Rungsardthong, Vilai

    2016-01-01

    Rich sources of protein and dietary fiber from food processing by-products, defatted soybean meal, germinated brown rice meal, and mango peel fiber, were added to corn grit at 20 % (w/w) to produce fortified extruded snacks. Increase of total dietary fiber from 4.82 % (wb) to 5.92-17.80 % (wb) and protein from 5.03 % (wb) to 5.46-13.34 % were observed. The product indicated high expansion and good acceptance tested by sensory panels. There were 22.33-33.53 and 5.30-11.53 fold increase in the phenolics and antioxidant activity in the enriched snack products. The effects of feed moisture content, screw speed, and barrel temperature on expansion and nutritional properties of the extruded products were investigated by using response surface methodology. Regression equations describing the effect of each variable on the product responses were obtained. The snacks extruded with feed moisture 13-15 % (wb) and extrusion temperature at 160-180 °C indicated the products with high preference in terms of expansion ratio between insoluble dietary fiber and soluble dietary fiber balance. The results showed that the by-products could be successfully used for nutritional supplemented expanded snacks.

  8. Improvement in the traditional processing method and nutritional quality of traditional extruded cassava-based snack (modified Ajogun).

    Science.gov (United States)

    Obadina, Adewale O; Oyewole, Olusola B; Williams, Oluwasolabomi E

    2013-07-01

    This study was carried out to investigate and improve the traditional processing method and nutritional quality of the traditional cassava snack (Ajogun). Cassava root (Manihot esculenta Crantz L.) of TME 419 variety was processed into mash (40% moisture content). The cassava mash was mixed into different blends to produce fried traditional "Ajogun", fried and baked extrudates (modified Ajogun) as snacks. These products were analyzed to determine the proximate composition including carbohydrate, fat, protein, fiber, ash, and moisture contents and functional properties such as bulk density. The results obtained for the moisture, fat, protein, and ash contents showed significant difference (P extrudates. However, there was no significant difference (P > 0.05) in the carbohydrate and fiber contents between the three samples. There was no significant difference (P > 0.05) in the bulk density of the snacks. Also, sensory evaluation was carried out on the cassava-based snacks using the 9-point hedonic scale to determine the degree of acceptability. Results obtained showed significant difference (P extrudates and control sample in terms of appearance, taste, flavor, color, aroma, texture, and overall acceptability. The highest acceptability level of the product was at 8.04 for the control sample (traditional Ajogun). This study has shown that "Ajogun", which is a lesser known cassava product, is rich in protein and fat.

  9. Effect of technological factors on water activity of extruded corn product with an addition of whey proteins.

    Science.gov (United States)

    Makowska, Agnieszka; Cais-Sokolińska, Dorota; Lasik, Agata

    2014-01-01

    The value of water activity in extruded products constitutes a significant indicator of their quality and stability. The state, in which water is found in extruded products, is an indicator of the conducted extrusion process and the used raw material. The aim of the study was to assess water activity in extruded products made from a mixture of com grits with 12.5 and 15.0% moisture contents and different level of addition of whey proteins. It was shown that the degree of mixture moisture content did not have an effect on the value of aw in produced puffs. The greatest difference was recorded when introducing 3% proteins in comparison to aw of puffs produced solely from corn grits. Δaw = 0.023. The greater the content of whey proteins, the lower the aw value. A 3-month storage at a temperature of 18 ±0.5°C influenced aw of snacks produced from a mixture with a higher moisture content.

  10. Application of response surface methodology for studying the product characteristics of extruded rice-cowpea-groundnut blends.

    Science.gov (United States)

    Asare, Emmanuel Kwasi; Sefa-Dedeh, Samuel; Sakyi-Dawson, Esther; Afoakwa, Emmanuel Ohene

    2004-08-01

    Response surface methodology (with central composite rotatable design for k=3) was used to investigate the product properties of extruded rice-cowpea-groundnut blends in a single screw extruder. The combined effect of cowpea (0-20%), groundnut (0-10%), and feed moisture (14-48%) levels were used for formulation of the products. The product moisture, expansion ratio, bulk density and total colour change were studied using standard analytical methods. Well-expanded rice-legume blend extrudates of less bulk density and lower moisture content were produced at low feed moisture. Increasing legume addition affected the various shades of colour in the product. Models developed for the indices gave R(2) values ranging from 52.8% (for the b-value) to 86.5% (for bulk density). The models developed suggested that the optimal process variables for the production of a puffed snack with an enhanced nutrition and spongy structure from a rice-cowpea-groundnut blend are low feed moisture of 14-20% and maximum additions of 20% cowpea and 10% groundnut. A lack-of-fit test showed no significance, indicating that the models adequately fitted the data.

  11. Nuclear reactors

    Energy Technology Data Exchange (ETDEWEB)

    Prescott, R F; George, B V; Baglin, C J

    1978-05-10

    Reference is made to thermal insulation on the inner surfaces of containment vessels of fluid cooled nuclear reactors and particularly in situations where the thermal insulation must also serve a structural function and transmit substantial load forces to the surface which it covers. An arrangement is described that meets this requirement and also provides for core support means that favourably influences the flow of hot coolant from the lower end of the core into a plenum space in the hearth of the reactor. The arrangement comprises a course of thermally insulating bricks arranged as a mosaic covering a wall of the reactor and a course of thermally insulating tiles arranged as a mosaic covering the course of bricks. Full constructional details are given.

  12. Nuclear reactors

    International Nuclear Information System (INIS)

    Prescott, R.F.; George, B.V.; Baglin, C.J.

    1978-01-01

    Reference is made to thermal insulation on the inner surfaces of containment vessels of fluid cooled nuclear reactors and particularly in situations where the thermal insulation must also serve a structural function and transmit substantial load forces to the surface which it covers. An arrangement is described that meets this requirement and also provides for core support means that favourably influences the flow of hot coolant from the lower end of the core into a plenum space in the hearth of the reactor. The arrangement comprises a course of thermally insulating bricks arranged as a mosaic covering a wall of the reactor and a course of thermally insulating tiles arranged as a mosaic covering the course of bricks. Full constructional details are given. (UK)

  13. Bioconversion reactor

    Science.gov (United States)

    McCarty, Perry L.; Bachmann, Andre

    1992-01-01

    A bioconversion reactor for the anaerobic fermentation of organic material. The bioconversion reactor comprises a shell enclosing a predetermined volume, an inlet port through which a liquid stream containing organic materials enters the shell, and an outlet port through which the stream exits the shell. A series of vertical and spaced-apart baffles are positioned within the shell to force the stream to flow under and over them as it passes from the inlet to the outlet port. The baffles present a barrier to the microorganisms within the shell causing them to rise and fall within the reactor but to move horizontally at a very slow rate. Treatment detention times of one day or less are possible.

  14. A model for evaluating the flow rate of an extruder for plastic recycling

    International Nuclear Information System (INIS)

    Oke, S.A.; Popoola, I.O.

    2007-01-01

    For several years, Municipal Solid Wastes (MSW) from packaging, newspapers, batteries, furniture, metals, clothing's, bottles, and food scraps have contributed negatively to the increased deterioration of our environments particularly in developing countries. It has resulted in activities that threaten lives (such as disease outbreaks and severe health hazards). As a result, governments and other stakeholders in environment have considered both theoretical and practical approaches to waste control. Recycling, which has enormous benefits of reducing manufacturing cost of new products and providing employment for the populace has been chosen as a viable option. Despite the multi-disciplinary efforts involved recycling models, guidelines applicable in the design of flow rates of extruders for plastic recycling processes are missing. This gap is addressed in the current paper. This paper conceptualizes the flow rates as an input-output system in a continuous dynamic state. With a focus on the melting activity (operation section), the analysis of flow in the metering zone involves an estimation of the quantity of recycled materials that could be produced per time. The work hopefully stimulates research in an area where quantitative methodologies are sparse. (author)

  15. Anisotropic deformation behavior of as-extruded 6063-T4 alloy under dynamic impact loading

    Energy Technology Data Exchange (ETDEWEB)

    Ye, Tuo [State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body, Hunan University, Changsha 410082 (China); Li, Luoxing, E-mail: luoxing_li@yahoo.com [State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body, Hunan University, Changsha 410082 (China); Joint Center for Intelligent New Energy Vehicle, Tongji University, Shanghai 200092 (China); Liu, Xiao; Liu, Wenhui [Key Laboratory of High Temperature Wear Resistant Materials Preparation Technology of Hunan Province, Hunan University of Science and Technology, Xiangtan 411201 (China); Guo, Pengcheng; Tang, Xu [State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body, Hunan University, Changsha 410082 (China)

    2016-06-01

    The deformation behavior of 6063-T4 aluminum alloy bar was investigated by compression tests conducted at a wide strain rate range of 10{sup −4} to 9×10{sup 3} s{sup −1} with loading directions at 0°, 45° and 90° to the axis of the extruded bar. It is found that the flow stresses of 0° specimens are always the highest and those of the 45° specimens are the lowest at the same conditions. The flow stress exhibits obvious strain rate sensitivity (SRS), which differs from static to dynamic deformation. The Schmid factors (SFs) for each type of texture components were calculated. For the {112}<111> texture component, the max Schmid factors are 0.27, 0.49 and 0.41 for 0°, 45° and 90° specimens. For the {110}<111> texture component, they are 0.27, 0.43 and 0.41 for the three directions. The initial texture changes significantly with increasing strain, the strain rate has slight influence on the texture evolution. The transmission electron microscope (TEM) observations indicate that as the strain rate increases, the density of the dislocation increases and its distribution becomes more homogeneous. It is necessary to consider the anisotropic deformation behavior and microstructure evolution in material selection and structure design for the impact components.

  16. Two stage S-N curve in corrosion fatigue of extruded magnesium alloy AZ31

    Directory of Open Access Journals (Sweden)

    Yoshiharu Mutoh

    2009-11-01

    Full Text Available Tension-compression fatigue tests of extruded AZ31 magnesium alloys were carried out under corrosive environments:(a high humidity environment (80 %RH and (b 5 wt. %NaCl environment. It was found that the reduction rate of fatiguestrength due to corrosive environment was 0.12 under a high humidity and 0.53 under a NaCl environment. It was alsoobserved that under corrosive environments, the S-N curve was not a single curve but a two-stage curve. Above the fatiguelimit under low humidity, the crack nucleation mechanism was due to a localized slip band formation mechanism. Below thefatigue limit under low humidity, the reduction in fatigue strength was attributed to the corrosion pit formation and growth to the critical size for fatigue crack nucleation under the combined effect of cyclic load and the corrosive environment. The critical size was attained when the stress intensity factor range reached the threshold value for crack growth.

  17. Processing traits and digestibility of extruded dog foods with soy protein concentrate.

    Science.gov (United States)

    Venturini, K S; Sarcinelli, M F; Baller, M A; Putarov, T C; Malheiros, E B; Carciofi, A C

    2018-04-11

    Soya bean protein concentrate (SPC) with two particle sizes were evaluated on extrusion parameters, kibble formation, digestibility and palatability of dog foods. Eight diets were extruded: PBM-control diet based on poultry by-product meal (PBM); GM-a diet in which corn gluten meal (GM) replaced 45% of the diet protein; cSPC15%, cSPC30% and cSPC45%-diets in which SPC of coarse particle size (600 μm) replaced 15%, 30% and 45% of the diet protein; and sSPC15%, sSPC30% and sSPC45%-diets in which SPC of small particle size (200 μm) replaced 15%, 30% and 45% of the diet protein. The digestibility of nutrients was evaluated for the PBM, GM, cSPC45% and sSPC45% diets, using six dogs per food. The PBM, GM and cSPC45% diets were compared for palatability. Data were submitted for analysis of variance, and the means were compared by polynomial contrasts or Tukey's test (p beans resulted in an ingredient with low fermentable fibre content, which did not alter faecal formation or characteristics. © 2018 Blackwell Verlag GmbH.

  18. Microstructural and mechanical properties analysis of extruded Sn–0.7Cu solder alloy

    Directory of Open Access Journals (Sweden)

    Abdoul-Aziz Bogno

    2015-01-01

    Full Text Available The properties and performance of lead-free solder alloys such as fluidity and wettability are defined by the alloy composition and solidification microstructure. Rapid solidification of metallic alloys is known to result in refined microstructures with reduced microsegregation and improved mechanical properties of the final products as compared to normal castings. The rapidly solidified Sn-based solders by melt spinning were shown to be suitable for soldering with low temperature and short soldering duration. In the present study, rapidly solidified Sn–0.7 wt.%Cu droplets generated by impulse atomization (IA were achieved as well as directional solidification under transient conditions at lower cooling rate. This paper reports on a comparative study of the rapidly solidified and the directionally solidified samples. Different but complementary characterization techniques were used to fully analyze the solidification microstructures of the samples obtained under the two cooling regimes. These include X-ray diffractometry (XRD and scanning electron microscopy (SEM. In order to compare the tensile strength and elongation to fracture of the directionally solidified ingot and strip castings with the atomized droplet, compaction and extrusion of the latter were carried out. It was shown that more balanced and superior tensile mechanical properties are available for the hot extruded samples from compacted as-atomized Sn–0.7 wt.%Cu droplets. Further, elongation-to-fracture was 2–3× higher than that obtained for the directionally solidified samples.

  19. Tensile and Creep Behavior of Extruded AA6063/SiCp Al MMCs

    International Nuclear Information System (INIS)

    Khalifa, Tarek A.; Mahmoud, Tamer S.

    2010-01-01

    Composites of AA6063 Al alloy reinforced with SiC particles (SiC p ) were prepared by the vortex method. Hot extrusion was carried out for the as cast composites with a reduction in area of 25%. Tensile and creep behavior of as-cast and extruded composites were studied at elevated temperatures. Tensile tests carried out at room temperature showed that for the as-cast composites, the addition of SiC p up to 10% by weight improves the strength but reduces ductility. Further addition of SiC p reduces the strength and ductility of the composites. At 150 and 300 deg. C the matrix alloy exhibits higher strength than the composites. Extrusion generally raised the strength of the composites at both room and elevated temperatures. Time rupture creep tests carried out at 300 deg. C showed that the composites exhibit higher creep resistance as compared to the matrix alloy except at relatively low stresses where the matrix has a better creep resistance. Extrusion improved the resistance of composites to creep rupture.

  20. Fabrication and Characterizations of Hot-Melt Extruded Nanocomposites Based on Zinc Sulfate Monohydrate and Soluplus

    Directory of Open Access Journals (Sweden)

    Song Yi Lee

    2017-09-01

    Full Text Available Zinc sulfate monohydrate (ZnSO4-loaded nanocomposites (NCs were fabricated by using a hot-melt extruder (HME system. Soluplus (SP was adopted as an amphiphilic polymer matrix for HME processing. The micro-size of ZnSO4 dispersion was reduced to nano-size by HME processing with the use of SP. ZnSO4 could be homogeneously dispersed in SP through HME processing. ZnSO4/SP NCs with a 75 nm mean diameter, a 0.1 polydispersity index, and a −1 mV zeta potential value were prepared. The physicochemical properties of ZnSO4/SP NCs and the existence of SP in ZnSO4/SP NCs were further investigated by solid-state studies. Nano-size range of ZnSO4/SP NC dispersion was maintained in the simulated gastrointestinal environments (pH 1.2 and 6.8 media. No severe toxicity in intestinal epithelium after oral administration of ZnSO4/SP NCs (at 100 mg/kg dose of ZnSO4, single dosing was observed in rats. These results imply that developed ZnSO4/SP NC can be used as a promising nano-sized zinc supplement formulation. In addition, developed HME technology can be widely applied to fabricate nanoformulations of inorganic materials.

  1. Characterization of Extruded Poly(lactic acid/Pecan Nutshell Biocomposites

    Directory of Open Access Journals (Sweden)

    C. R. Álvarez-Chávez

    2017-01-01

    Full Text Available Pecan nutshells are a solid form of waste obtained from the pecan nut production and they have been explored as an inexpensive filler for incorporation by melt blending into the poly(lactic acid (PLA matrix. The pecan nutshells contain polyphenols, proteins, tannins, sugars, and lipids; some of these components must be released in order to improve adhesion with a polymeric matrix. The physicochemical characterization of the extruded biocomposites of pecan nutshell powder (PNSP at 0, 5, and 7.5% wt. with two treatments (untreated and defatted into PLA is presented in this work. The incorporation of PNSP into the PLA matrix caused a variation in color and density and increased the water absorption. However, some mechanical and thermal parameters of the biocomposites showed a significant decrease. The morphological analysis showed good dispersion and adhesion of the PNSP to the PLA matrix. Based on the results of the characterization, biocomposites formulated with defatted PNSP have a potential to be used as sustainable fillers in PLA biocomposites. These biocomposites have a potential application as food containers, packaging trays, or disposable items.

  2. Forgeability test of extruded Mg–Sn–Al–Zn alloys under warm forming conditions

    International Nuclear Information System (INIS)

    Yoon, Jonghun; Park, Sunghyuk

    2014-01-01

    Highlights: • We compared forgeability of new developed TAZ alloys with conventional AZ alloys. • Forgeability was evaluated with a T-shape forging under hot forming condition. • TAZ alloys show the best performance in forgeability under hot forging condition. • Microstructures of the forged part were investigated with EBSD experiments. • YS and UTS of forged part with TAZ alloy are enhanced compared with AZ alloy. - Abstract: Magnesium (Mg) alloys have been thoroughly researched to replace steel or aluminum parts in automotives for reducing weight without sacrificing their strength. The widespread use of Mg alloys has been limited by its insufficient formability, which results from a lack of active slip systems at room temperature. It leads to a hot forming process for Mg alloys to enhance the formability and plastic workability. In addition, forged or formed parts of Mg alloys should have the reliable initial yield and ultimate tensile strength after hot working processes since its material properties should be compatible with other parts thereby guaranteeing structural safety against external load and crash. In this research, an optimal warm forming condition for applying extruded Mg–Sn–Al–Zn (TAZ) Mg alloys into automotive parts is proposed based on T-shape forging tests and the feasibility of forged parts is evaluated by measuring the initial yield strength and investigating the grain size in orientation imaging microscopy (OIM) maps

  3. Mechanical and Tribological Characteristics of TIG Hardfaced Dispersive Layer by Reinforced with Particles Extruded Aluminium

    Directory of Open Access Journals (Sweden)

    R. Dimitrova

    2017-05-01

    Full Text Available The article presents the results of the implemented technology for generation of hardfaced dispersive layers obtained by additive material containing reinforcing phase of non-metal particles. The wear resistant coatings are deposited on pure aluminium metal matrix by shielded gas metal-arc welding applying tungsten inert gas (TIG with extruded aluminium wire reinforced by particles as additive material. Wire filler is produced by extrusion of a pack containing metalized and plated by flux micro/nano SiC particles. The metalized particles implanting in the metal matrix and its dispersive hardfacing are realized by solid-state welding under conditions of hot plastic deformation. Tribological characteristics are studied of the hardfaced layers of dispersive reinforced material on pure aluminium metal matrix with and without flux. Hardness profiles of the hardfaced layers are determined by nanoindentation. The surface layers are studied by means of Scanning Electron Microscopy (SEM and Energy Dispersive X-ray (EDX analysis. Increase by 15-31 % of the wear resistance of the hardfaced layers and 30-40 % of their hardness was found, which is due to the implanted in the layer reinforcing phase of metalized micro/nano SiC particles.

  4. A materials compatibility study in FM-1, a liquid component of a paste extrudable explosive

    Energy Technology Data Exchange (ETDEWEB)

    Goods, S.H.; Shepodd, T.J.; Mills, B.E. [Sandia National Labs., Livermore, CA (United States); Foster, P. [Mason and Hanger-Silas Mason Co., Inc., Amarillo, TX (United States). Pantex Plant

    1993-09-01

    The chemical compatibility of various metallic and organic containment materials with a constituent of a paste extrudable explosive (PEX) has been examined through a series of long-term exposures. Corrosion coupons and mechanical test specimens (polymers only) were exposed to FM-1, a principal liquid component of PEX, at 74{degree}C. RX-08-FK is the LLNL designator for this formulation. Compatibility was determined by measuring changes in weight, physical dimensions, and mechanical properties, by examining the coupons for discoloration, surface attack, and corrosion products, and by analyzing for dissolved metals in the FM-1. Of the metals and alloys examined, none of the 300 series stainless steels exhibited adequate corrosion resistance after 74 days of exposure. Copper showed evidence of severe uniform surface attack. Monel 400 also exhibited signs of chemical attack. Nickel and tantalum showed less evidence of attack, although neither, was immune to the liquid. Gold coupons developed a ``tarnish`` film. The gold along with an aluminum alloy, 6061 (in the T6 condition) performed the most satisfactorily. A wide range of polymers were tested for 61 days at 74{degree}C. The materials that exhibited the most favorable response in terms of weight change, dimensional stability, and mechanical properties were Kalrez, PTFE Teflon, and polyethylene.

  5. Economic feasibility of hay enriched extruded production as a complete diet for equine

    Directory of Open Access Journals (Sweden)

    Kátia Feltre

    2016-04-01

    Full Text Available The present study aimed to evaluate the economic feasibility of production and commercialization project of Hay Enriched Extruded (HEE as a complete diet for horses. The study was based on survey data and quotation activities involving price from the land preparation (repair, planting and fertilization to the processing of the product at the factory (extrusion and marketing. Transportation costs and taxes were also considered. Discounted Cash Flow (30 years was used to calculate the profitability indicator and the Profit and Loss Statement (PLS. Calculations were developed using Microsoft Office Excel® spreadsheets. Three production scenarios were simulated with different consumer prices: Scenario 1 - equivalent to the complete diet, where the ingredients are supplied together, but purchased separately; Scenario 2 - Considering a value 10% higher than the complete diet; Scenario 3 - Considering a value 20% higher than the complete diet. We observed that the project was economically viable in the three suggested scenarios with positive Net Present Value, Internal Rate of Return greater than 9.4% and payback of 11 to 2 years. The results enable us to conclude that the product may be a promising investment for both product quality and ease of use as the rapid return on invested capital.

  6. Thermal inactivation of foot and mouth disease virus in extruded pet food.

    Science.gov (United States)

    Gubbins, S; Forster, J; Clive, S; Schley, D; Zuber, S; Schaaff, J; Corley, D

    2016-12-01

    The risk of importing foot and mouth disease, a highly contagious viral disease of livestock, severely restricts trade and investment opportunities in many developing countries where the virus is present. This study was designed to investigate the inactivation of foot and mouth disease virus (FMDV) by heat treatments used in extruded commercial pet food manufacture. If extrusion could be shown to reliably inactivate the virus, this could potentially facilitate trade for FMDV-endemic countries. The authors found that there was no detectable virus following: i) treatment of FMDVspiked meat slurry at 68°C for 300 s; ii) treatment of FMDV-spiked slurry and meal mix at 79°C for 10 or 30 s, or iii) treatment of homogenised bovine tongue epithelium, taken from an FMDV-infected animal, at 79°C for 10 s. This corresponds to an estimated 8 log10 reduction in titre (95% credible interval: 6 log10 -13 log10). Furthermore, the authors found that the pH of the slurry and meal mix was sufficient to inactivate FMDV in the absence of heat treatment. This demonstrates that heat treatments used in commercial pet food manufacture are able to substantially reduce the titre of FMDV in infected raw materials. © OIE (World Organisation for Animal Health), 2016.

  7. Microstructure and mechanical properties of an extruded Mg-8Bi-1Al-1Zn (wt%) alloy

    Energy Technology Data Exchange (ETDEWEB)

    Meng, Shuaiju [School of Materials Science and Engineering, Hebei University of Technology, Tianjin 300130 (China); Yu, Hui, E-mail: yuhuidavid@gmail.com [School of Materials Science and Engineering, Hebei University of Technology, Tianjin 300130 (China); Materials Commercialization Center, Korea Institute of Materials Science, Changwon 51508 (Korea, Republic of); Zhang, Huixing [Mechanical and Material School, Tianjin Sino-German University of Applied Sciences, Tianjin 300350 (China); Cui, Hongwei [School of Materials Science and Engineering, Shangdong University of Technology, Zibo 255049 (China); Park, Sung Hyuk [School of Materials Science and Engineering, Kyungpook National University, Daegu 702701 (Korea, Republic of); Zhao, Weiming [School of Materials Science and Engineering, Hebei University of Technology, Tianjin 300130 (China); You, Bong Sun [Materials Commercialization Center, Korea Institute of Materials Science, Changwon 51508 (Korea, Republic of)

    2017-04-06

    In this study, the microstructural evolution and mechanical properties of a newly developed rare earth free Mg-8Bi-1Al-1Zn (BAZ811, in wt%) alloy were investigated and compared with those of a commercial AZ31 alloy. The as-extruded BAZ811 alloy with much finer grain size shows more homogeneous dynamical recrystallized (DRXed) microstructure and weaker basal texture than those of AZ31 alloy. In addition, compared with bimodal structure AZ31 alloy containing only relatively coarse and sparse Al{sub 8}Mn{sub 5} phases, the coexistence of strip-like fragmented Mg{sub 3}Bi{sub 2} precipitate and nano-size Mg{sub 3}Bi{sub 2} particles in the microstructure was observed in BAZ811 alloy. Moreover, the BAZ811 alloy exhibits a tensile yield stress of 291 MPa, an ultimate tensile strength of 331 MPa, an elongation to failure of 14.6% as well as a reduction in yield asymmetry, which is mainly attributed to the combined effects of grain refinement and micro-scale broken Mg{sub 3}Bi{sub 2} particles together with nano-scale spherical Mg{sub 3}Bi{sub 2} precipitates. The strain hardening behavior of both BAZ811 and AZ31 alloys were also discussed in terms of microstructure variation.

  8. Phenolic Acid Content and Antioxidant Properties of Extruded Corn Snacks Enriched with Kale

    Science.gov (United States)

    Kasprzak, Kamila; Oniszczuk, Tomasz; Waksmundzka-Hajnos, Monika; Nowak, Renata; Polak, Renata

    2018-01-01

    Prohealth food contains specific components which have positive influence on the health and well-being of the consumer. An important position among bioactive compounds occurs for polyphenols. Many results have indicated that an increased intake of phenolic compounds may reduce the risk of cardiovascular diseases and type 2 diabetes. The objective of the study was production of extruded corn snacks with addition (0, 2, 4, 6, and 8%) of kale (Brassica oleracea L. var. sabellica)—a polyphenol-rich plant. Afterwards, high-performance liquid chromatography-mass spectrometry (LC-ESI-MS/MS) and antioxidant activity analyses of snack extracts were performed. In the corn snacks enriched with kale, fifteen phenolic acids were indicated. These were protocatechuic, 4-OH-benzoic, vanillic, trans-caffeic, cis-caffeic, trans-p-coumaric, cis-p-coumaric, trans-ferulic, cis-ferulic, salicylic, gentisic, syringic, 3-OH-cinnamic, trans-sinapic, and cis-sinapic acids. Both the qualitative and quantitative content of polyphenols increased with the addition of B. oleracea. Data from spectrophotometric analyses of the samples showed high DPPH radical scavenging potential of snacks enriched with 4, 6, and 8% of kale. Snacks enriched with kale contain high level of phenolic acids and, therefore, have great potential to make a valuable source of natural antioxidants. High-temperature short-time extrusion-cooking process had no negative impact on polyphenol's activity. PMID:29507816

  9. Setup of Extruded Cementitious Hollow Tubes as Containing/Releasing Devices in Self-Healing Systems

    Directory of Open Access Journals (Sweden)

    Alessandra Formia

    2015-04-01

    Full Text Available The aim of this research is to produce self-healing cementitious composites based on the use of cylindrical capsules containing a repairing agent. Cementitious hollow tubes (CHT having two different internal diameters (of 2 mm and 7.5 mm were produced by extrusion and used as containers and releasing devices for cement paste/mortar healing agents. Based on the results of preliminary mechanical tests, sodium silicate was selected as the healing agent. The morphological features of several mix designs used to manufacture the extruded hollow tubes, as well as the coatings applied to increase the durability of both core and shell materials are discussed. Three-point bending tests were performed on samples produced with the addition of the above-mentioned cementitious hollow tubes to verify the self-healing effectiveness of the proposed solution. Promising results were achieved, in particular when tubes with a bigger diameter were used. In this case, a substantial strength and stiffness recovery was observed, even in specimens presenting large cracks (>1 mm. The method is inexpensive and simple to scale up; however, further research is needed in view of a final optimization.

  10. Nutritional value of raw and extruded chickpeas (Cicer arietinum L.) for growing chickens

    Energy Technology Data Exchange (ETDEWEB)

    Brenes, A.; Viveros, A.; Centeno, C.; Arija, I.; Marzo, F.

    2008-07-01

    The effects of the inclusion of different concentrations (0, 100, 200 and 300 g kg-1) of raw and extruded chickpeas on performance, digestive organ sizes, and protein and fat digestibilities were studied in one experiment with growing broiler chickens (0 to 21 days of age). Data were analyzed as a 3 x 2 factorial arrangement with three levels of chickpea with or without extrusion. A corn-soybean based diet was used as a positive control. Increasing chickpea content in the diet did not affect weight gain, feed consumption and feed to gain ratio. Relative pancreas and liver weights, and relative lengths of duodenum, jejunum and ceca were significantly (P<0.05) increased in response to increasing chickpea concentration in the diet. The inclusion of graded concentrations of chickpea increased (P<0.05) the apparent ileal digestibility (AID) of crude protein (CP) and apparent excreta digestibility (AED) of crude fat (CF) only in the case of the intermediate level of chickpea used (200 g kg-1). Extrusion improved weight gain and lowered relative pancreas weight (P< 0.05) respect to birds fed raw chickpea-based diets. AID of CP and AED of CF were improved (P<0.001) by extrusion. We concluded that the inclusion of up to 300 g kg-1 chickpea in chicken diets did not affect performance, and caused a negative effect on the relative weight of some digestive organs. (Author) 45 refs.

  11. Effect of Spirulina addition on the physicochemical and structural properties of extruded snacks

    Directory of Open Access Journals (Sweden)

    Bárbara Franco LUCAS

    Full Text Available Abstract Nowadays the demand for practical food like snacks increases worldwide, however the nutritional value in most these formulations is reduced. Due to its chemical composition with high protein concentration, the microalga Spirulina has been used on the production of enriched foods. The present study aimed to evaluate the effects of Spirulina sp. LEB 18 addition on snacks formulations and extrusion conditions on the physicochemical and structural properties of snacks. Protein concentration and physical properties such as expansion index, bulk density, hardness, water absorption index, water solubility index and color were determined. The results showed that the addition of Spirulina sp. LEB 18, temperature in the last zone of the extruder and feed moisture influenced the product responses. The increase in feed moisture increased the hardness, bulk density and water absorption index of the snacks. Higher concentrations of microalga produced snacks with higher protein content, total color difference (ΔE and compact structure. The addition of 2.6% Spirulina produced snacks with up to 11.3% protein and with adequate physical and structural properties for consumption. Thus, snacks containing Spirulina are an alternative to the demand for healthy food of practical consumption.

  12. Phenolic Acid Content and Antioxidant Properties of Extruded Corn Snacks Enriched with Kale

    Directory of Open Access Journals (Sweden)

    Kamila Kasprzak

    2018-01-01

    Full Text Available Prohealth food contains specific components which have positive influence on the health and well-being of the consumer. An important position among bioactive compounds occurs for polyphenols. Many results have indicated that an increased intake of phenolic compounds may reduce the risk of cardiovascular diseases and type 2 diabetes. The objective of the study was production of extruded corn snacks with addition (0, 2, 4, 6, and 8% of kale (Brassica oleracea L. var. sabellica—a polyphenol-rich plant. Afterwards, high-performance liquid chromatography-mass spectrometry (LC-ESI-MS/MS and antioxidant activity analyses of snack extracts were performed. In the corn snacks enriched with kale, fifteen phenolic acids were indicated. These were protocatechuic, 4-OH-benzoic, vanillic, trans-caffeic, cis-caffeic, trans-p-coumaric, cis-p-coumaric, trans-ferulic, cis-ferulic, salicylic, gentisic, syringic, 3-OH-cinnamic, trans-sinapic, and cis-sinapic acids. Both the qualitative and quantitative content of polyphenols increased with the addition of B. oleracea. Data from spectrophotometric analyses of the samples showed high DPPH radical scavenging potential of snacks enriched with 4, 6, and 8% of kale. Snacks enriched with kale contain high level of phenolic acids and, therefore, have great potential to make a valuable source of natural antioxidants. High-temperature short-time extrusion-cooking process had no negative impact on polyphenol’s activity.

  13. Novel method for the determination of added annatto colour in extruded corn snack products.

    Science.gov (United States)

    de Oliveira Rios, A; Mercadante, A Z

    2004-02-01

    There is considerable interest in determining the added levels of the natural dye annatto in foods like snack products, particularly because they are mostly consumed by young people. The objective was to use response surface methodology to develop a new method to analyse annatto in extruded snacks. A pretreatment of the samples was necessary, digesting the ground sample with alpha-amylase at room temperature. The pigment was extracted by shaking with ethyl acetate at room temperature, eight extractions being necessary for completion extract the pigment. Lipids were removed by alkaline saponification. Under these conditions, 100% of the bixin was converted into norbixin, which was then quantified by high-performance liquid chromatography. The method had a mean recovery of 97% and a coefficient of variation for duplicate analysis of 1%. Using this method, of the 13 commercial samples analysed, a parmesan cheese-flavoured snack product showed the highest level of dye expressed as norbixin (15.5 mg kg(-1)), whilst other brands of onion-flavoured snack products had the lowest levels (0.7 and 0.4 mg kg(-1), respectively).

  14. Phenolic Acid Content and Antioxidant Properties of Extruded Corn Snacks Enriched with Kale.

    Science.gov (United States)

    Kasprzak, Kamila; Oniszczuk, Tomasz; Wójtowicz, Agnieszka; Waksmundzka-Hajnos, Monika; Olech, Marta; Nowak, Renata; Polak, Renata; Oniszczuk, Anna

    2018-01-01

    Prohealth food contains specific components which have positive influence on the health and well-being of the consumer. An important position among bioactive compounds occurs for polyphenols. Many results have indicated that an increased intake of phenolic compounds may reduce the risk of cardiovascular diseases and type 2 diabetes. The objective of the study was production of extruded corn snacks with addition (0, 2, 4, 6, and 8%) of kale ( Brassica oleracea L. var. sabellica )-a polyphenol-rich plant. Afterwards, high-performance liquid chromatography-mass spectrometry (LC-ESI-MS/MS) and antioxidant activity analyses of snack extracts were performed. In the corn snacks enriched with kale, fifteen phenolic acids were indicated. These were protocatechuic, 4-OH-benzoic, vanillic, trans -caffeic, cis -caffeic, trans -p-coumaric, cis -p-coumaric, trans -ferulic, cis -ferulic, salicylic, gentisic, syringic, 3-OH-cinnamic, trans -sinapic, and cis -sinapic acids. Both the qualitative and quantitative content of polyphenols increased with the addition of B. oleracea . Data from spectrophotometric analyses of the samples showed high DPPH radical scavenging potential of snacks enriched with 4, 6, and 8% of kale. Snacks enriched with kale contain high level of phenolic acids and, therefore, have great potential to make a valuable source of natural antioxidants. High-temperature short-time extrusion-cooking process had no negative impact on polyphenol's activity.

  15. Characterization of Volatile Flavor Compounds in Chinese Rice Wine Fermented from Enzymatic Extruded Rice.

    Science.gov (United States)

    Xu, Enbo; Long, Jie; Wu, Zhengzong; Li, Hongyan; Wang, Fang; Xu, Xueming; Jin, Zhengyu; Jiao, Aiquan

    2015-07-01

    Enzymatic extrusion, instead of traditional steam cooking, to treat rice is an efficient and alternative pretreatment for Chinese rice wine fermentation. In order to determine the formation of volatiles in enzymatic extrusion-processed rice wine (EE), and to confirm its characteristic flavor compounds, headspace solid-phase micro-extraction followed by GC-MS was used. A total of 66 volatile compounds were identified in EE. During fermentation, most volatiles generated from enzymatic extruded rice had the similar trends with those from steam-cooked rice, but the differences in the concentration of volatiles indicated a changed balance of flavors release caused by enzymatic extrusion. Besides, the concentrations and sorts of volatiles in EEs fermented from different rice particle sizes, were not dramatically different. By principal component analysis, EE could be distinctly separated from other traditional Chinese rice wines according to its characteristic volatiles, namely, 2-heptanol, 1-octen-3-ol, ethyl 4-hydroxybenzoate, methylpentyl 2-propenoate, γ-hexalactone, and 4-vinylguaiacol. Enzymatic extrusion liquefaction has been a popular thermal treatment for cereals, and gradually being applied in fermentation and liquor-making industry all over the world. The characterization of volatile flavor compounds in Chinese rice wine processed by enzymatic extrusion liquefaction pretreatment, might be made use not only for a better understanding of this new-type rice wine, but for the further utilization of enzymatic extrusion in other wine or alcohol production as well. © 2015 Institute of Food Technologists®

  16. Nuclear reactor

    International Nuclear Information System (INIS)

    Scholz, M.

    1976-01-01

    An improvement of the accessibility of that part of a nuclear reactor serving for biological shield is proposed. It is intended to provide within the biological shield, distributed around the circumference of the reactor pressure vessel, several shielding chambers filled with shielding material, which are isolated gastight from the outside by means of glass panes with a given bursting strength. It is advantageous that, on the one hand, inspection and maintenance will be possible without great effort and, on the other, a large relief cross section will be at desposal if required. (UWI) [de

  17. NEUTRONIC REACTOR

    Science.gov (United States)

    Wigner, E.P.; Weinberg, A.W.; Young, G.J.

    1958-04-15

    A nuclear reactor which uses uranium in the form of elongated tubes as fuel elements and liquid as a coolant is described. Elongated tubular uranium bodies are vertically disposed in an efficient neutron slowing agent, such as graphite, for example, to form a lattice structure which is disposed between upper and lower coolant tanks. Fluid coolant tubes extend through the uranium bodies and communicate with the upper and lower tanks and serve to convey the coolant through the uranium body. The reactor is also provided with means for circulating the cooling fluid through the coolant tanks and coolant tubes, suitable neutron and gnmma ray shields, and control means.

  18. Extruded snacks from whole wheat supplemented with textured soy flour: Effect on instrumental and sensory textural characteristics.

    Science.gov (United States)

    Rodríguez-Vidal, Arturo; Martínez-Flores, Héctor Eduardo; González Jasso, Eva; Velázquez de la Cruz, Gonzalo; Ramírez-Jiménez, Aurea K; Morales-Sánchez, Eduardo

    2017-06-01

    The quality of extruded snacks can be affected not only by processing conditions, but also by some factors like the concentration and type of ingredients incorporated in their formulation and the working conditions used. Although the process conditions have been established with measurable textural properties, sensory qualities have not been correlated with these responses in expanded extruded snacks made with added functional ingredients. Therefore, in this study the effect of adding textured soy flour (TSF) and whole wheat flour (WWF) to refined wheat flour in the production of extruded snacks and expanded with hot air was evaluated. A response surface design using two levels with five central points was applied to obtain the best combinations of functional ingredients added, holding the parameters of the extrusion process and moisture of treatments. Some texture characteristics and sensory analysis were used as response variables, such as, hardness, fracturability, toughness, crispness, granularity, and chewiness. Likewise, the rate of expansion was evaluated. The results showed that the level of substitution of WWF, especially levels of 15%, had a significant effect on the hardness perceived by the panelist during sensory evaluation. The TSF at concentrations of ≥15%, favored the fracturability and crispness of the samples. It was found that the best expansion index was with the combination of 5% TSF and 15% WWF. Although a correlation between instrumental and sensory tests carried out on the extruded snacks expanded was not found. The physical characteristics of the extruded snacks such as expansion, hardness, and density are important parameters in terms of consumer acceptability of the final product as well as their functional properties. In other words, the appearance and texture are two of the most important attributes that can be seen in snack foods. In particular, the texture can be measured by intrinsic tests: objective (instrumental) and subjective

  19. Neutronic reactor

    International Nuclear Information System (INIS)

    Wende, C.W.J.

    1976-01-01

    The method of operating a water-cooled neutronic reactor having a graphite moderator is described which comprises flowing a gaseous mixture of carbon dioxide and helium, in which the helium comprises 40--60 volume percent of the mixture, in contact with the graphite moderator. 2 claims, 4 figures

  20. Neutronic reactor

    International Nuclear Information System (INIS)

    Wende, C.W.J.

    1976-01-01

    A safety rod for a nuclear reactor has an inner end portion having a gamma absorption coefficient and neutron capture cross section approximately equal to those of the adjacent shield, a central portion containing materials of high neutron capture cross section and an outer end portion having a gamma absorption coefficient at least equal to that of the adjacent shield

  1. Reactor facility

    International Nuclear Information System (INIS)

    Suzuki, Hiroaki; Murase, Michio; Yokomizo, Osamu.

    1997-01-01

    The present invention provides a BWR type reactor facility capable of suppressing the amount of steams generated by the mutual effect of a failed reactor core and coolants upon occurrence of an imaginal accident, and not requiring spacial countermeasures for enhancing the pressure resistance of the container vessel. Namely, a means for supplying cooling water at a temperature not lower by 30degC than the saturated temperature corresponding to the inner pressure of the containing vessel upon occurrence of an accident is disposed to a lower dry well below the pressure vessel. As a result, upon occurrence of such an accident that the reactor core should be melted and flown downward of the pressure vessel, when cooling water at a temperature not lower than the saturated temperature, for example, cooling water at 100degC or higher is supplied to the lower dry well, abrupt generation of steams by the mutual effect of the failed reactor core and cooling water is scarcely caused compared with a case of supplying cooling water at a temperature lower than the saturation temperature by 30degC or more. Accordingly, the amount of steams to be generated can be suppressed, and special countermeasure is no more necessary for enhancing the pressure resistance of the container vessel is no more necessary. (I.S.)

  2. Nuclear reactor

    International Nuclear Information System (INIS)

    Gilroy, J.E.

    1980-01-01

    An improved cover structure for liquid metal cooled fast breeder type reactors is described which it is claimed reduces the temperature differential across the intermediate grid plate of the core cover structure and thereby reduces its subjection to thermal stresses. (UK)

  3. Reactor licensing

    International Nuclear Information System (INIS)

    Harvie, J.D.

    2002-01-01

    This presentation discusses reactor licensing and includes the legislative basis for licensing, other relevant legislation , the purpose of the Nuclear Safety and Control Act, important regulations, regulatory document, policies, and standards. It also discusses the role of the CNSC, its mandate and safety philosophy

  4. Nuclear reactor

    International Nuclear Information System (INIS)

    Hattori, Sadao; Sekine, Katsuhisa.

    1987-01-01

    Purpose: To decrease the thickness of a reactor container and reduce the height and the height and plate thickness of a roof slab without using mechanical vibration stoppers. Constitution: Earthquake proofness is improved by filling fluids such as liquid metal between a reactor container and a secondary container and connecting the outer surface of the reactor container with the inner surface of the secondary container by means of bellows. That is, for the horizontal seismic vibrations, horizontal loads can be supported by the secondary container without providing mechanical vibration stoppers to the reactor container and the wall thickness can be reduced thereby enabling to simplify thermal insulation structure for the reduction of thermal stresses. Further, for the vertical seismic vibrations, verical loads can be transmitted to the secondary container thereby enabling to reduce the wall thickness in the same manner as for the horizontal load. By the effect of transferring the point of action of the container load applied to the roof slab to the outer circumferential portion, the intended purpose can be attained and, in addition, the radiation dose rate at the upper surface of the roof slab can be decreased. (Kamimura, M.)

  5. Reactor system

    International Nuclear Information System (INIS)

    Miyano, Hiroshi; Narabayashi, Naoshi.

    1990-01-01

    The represent invention concerns a reactor system with improved water injection means to a pressure vessel of a BWR type reactor. A steam pump is connected to a heat removing system pipeline, a high pressure water injection system pipeline and a low pressure water injection system pipeline for injecting water into the pressure vessel. A pump actuation pipeline is disposed being branched from a main steam pump or a steam relieaf pipeline system, through which steams are supplied to actuate the steam pump and supply cooling water into the pressure vessel thereby cooling the reactor core. The steam pump converts the heat energy into the kinetic energy and elevates the pressure of water to a level higher than the pressure of the steams supplied by way of a pressure-elevating diffuser. Cooling water can be supplied to the pressure vessel by the pressure elevation. This can surely inject cooling water into the pressure vessel upon loss of coolant accident or in a case if reactor scram is necessary, without using an additional power source. (I.N.)

  6. Reactor core

    International Nuclear Information System (INIS)

    Matsuura, Tetsuaki; Nomura, Teiji; Tokunaga, Kensuke; Okuda, Shin-ichi

    1990-01-01

    Fuel assemblies in the portions where the gradient of fast neutron fluxes between two opposing faces of a channel box is great are kept loaded at the outermost peripheral position of the reactor core also in the second operation cycle in the order to prevent interference between a control rod and the channel box due to bending deformation of the channel box. Further, the fuel assemblies in the second row from the outer most periphery in the first operation cycle are also kept loaded at the second row in the second operation cycle. Since the gradient of the fast neutrons in the reactor core is especially great at the outer circumference of the reactor core, the channel box at the outer circumference is bent such that the surface facing to the center of the reactor core is convexed and the channel box in the second row is also bent to the identical direction, the insertion of the control rod is not interfered. Further, if the positions for the fuels at the outermost periphery and the fuels in the second row are not altered in the second operation cycle, the gaps are not reduced to prevent the interference between the control rod and the channel box. (N.H.)

  7. New about research reactors

    International Nuclear Information System (INIS)

    Egorenkov, P.M.

    2001-01-01

    The multi-purpose research reactor MAPLE (Canada) and concept of new reactor MAPLE-CNF as will substitute the known Canadian research reactor NRU are described. New reactor will be used as contributor for investigations into materials, neutron beams and further developments for the CANDU type reactor. The Budapest research reactor (BRR) and its application after the last reconstruction are considered also [ru

  8. Cofortification of ferric pyrophosphate and citric acid/trisodium citrate into extruded rice grains doubles iron bioavailability through in situ generation of soluble ferric pyrophosphate citrate complexes.

    Science.gov (United States)

    Hackl, Laura; Cercamondi, Colin I; Zeder, Christophe; Wild, Daniela; Adelmann, Horst; Zimmermann, Michael B; Moretti, Diego

    2016-05-01

    Iron fortification of rice is a promising strategy for improving iron nutrition. However, it is technically challenging because rice is consumed as intact grains, and ferric pyrophosphate (FePP), which is usually used for rice fortification, has low bioavailability. We investigated whether the addition of a citric acid/trisodium citrate (CA/TSC) mixture before extrusion increases iron absorption in humans from FePP-fortified extruded rice grains. We conducted an iron absorption study in iron-sufficient young women (n = 20), in which each participant consumed 4 different meals (4 mg Fe/meal): 1) extruded FePP-fortified rice (No CA/TSC); 2) extruded FePP-fortified rice with CA/TSC added before extrusion (CA/TSC extruded); 3) extruded FePP-fortified rice with CA/TSC solution added after cooking and before consumption (CA/TSC solution); and 4) nonextruded rice fortified with a FeSO4 solution added after cooking and before consumption (reference). Iron absorption was calculated from erythrocyte incorporation of stable iron isotopes 14 d after administration. In in vitro experiments, we assessed the soluble and dialyzable iron from rice meals in which CA/TSC was added at different preparation stages and from meals with different iron:CA:TSC ratios. Fractional iron absorption was significantly higher from CA/TSC-extruded meals (3.2%) than from No CA/TSC (1.7%) and CA/TSC solution (1.7%; all P solubility and dialyzability were higher in CA/TSC-extruded rice than in rice with No CA/TSC and CA/TSC solution, and solubility increased with higher amounts of added CA and TSC in extruded rice. Iron bioavailability nearly doubled when CA/TSC was extruded with FePP into fortified rice, resulting in iron bioavailability comparable to that of FeSO4 We attribute this effect to an in situ generation of soluble FePP citrate moieties during extrusion and/or cooking because of the close physical proximity of FePP and CA/TSC in the extruded rice matrix. This trial was registered at

  9. Raw materials for reflector graphite (for reactors)

    International Nuclear Information System (INIS)

    Wilhelmi, G.; Mindermann, D.

    1992-01-01

    The manufacturing concept for the core components of German high temperature reactor (HTR) types of graphite was previously entirely directed to the use of German tar coke (St coke). As the plants for producing this material no longer complied technically with the current environmental protection requirements, one had to assume that they would soon be shut down. To prevent bottlenecks in the erection of future HTR plants, alternative cokes produced by modern processes by Japanese manufacturers were checked for their suitability for the manufacture of reactor graphite. This report describes the investigations carried out on these materials from the safe delayed coking process. The project work, apart from analysis of the main data of the candidate coke considered, included the processing of the raw materials into directly and secondarily extruded graphite rods on the laboratory scale, including characterisation. As the results show, the material data achieved with the previous raw material can be reproduced with Japanese St coke. The tar coke LPC-A from the Nippon Steel Chemical Co., Ltd was decided on as the new standard coke for manufacturing reflector graphite. (orig.) With 15 tabs., 2 figs [de

  10. Reactor core of nuclear reactor

    International Nuclear Information System (INIS)

    Sasagawa, Masaru; Masuda, Hiroyuki; Mogi, Toshihiko; Kanazawa, Nobuhiro.

    1994-01-01

    In a reactor core, a fuel inventory at an outer peripheral region is made smaller than that at a central region. Fuel assemblies comprising a small number of large-diameter fuel rods are used at the central region and fuel assemblies comprising a great number of smalldiameter fuel rods are used at the outer peripheral region. Since a burning degradation rate of the fuels at the outer peripheral region can be increased, the burning degradation rate at the infinite multiplication factor of fuels at the outer region can substantially be made identical with that of the fuels in the inner region. As a result, the power distribution in the direction of the reactor core can be flattened throughout the entire period of the burning cycle. Further, it is also possible to make the degradation rate of fuels at the outer region substantially identical with that of fuels at the inner side. A power peak formed at the outer circumferential portion of the reactor core of advanced burning can be lowered to improve the fuel integrity, and also improve the reactor safety and operation efficiency. (N.H.)

  11. Optical bi-sensorial measurement system for production control of extruded profiles

    Science.gov (United States)

    Weckenmann, A.; Bernstein, J.

    2008-09-01

    Extruded profiles are semi-finished products (made out of steel, brass, aluminum, synthetics...) which are appointed for wide applications in manufacturing of technical products. As yet used optical sensors in process control working to the shading technology detect the object's shadow orthographically to the axis of illumination. As a consequence they record it unattached by the profiles coat in measurement range at any point of the measured profile with high precision. As a matter of fact, concave zones cannot be captured. Alternatively the measurement of concave zones can be arranged by light-section systems. These do not comply with the required accuracy, are comparatively slow and moreover affected by dislocations of the section of the profile. A measurement system including a light-section and a shading system combines the advantages of both optical systems. It is to serve with a reliable conception for the assembly of a bi-sensorial measurement system consisting of both systems as well as suitable methods of analysis for the in-line inspection of concave profiles. As a result it contains conclusions concerning requirements of the light source, the arrangement of this source and the cameras, obtainable precision and sampling rate as well as the essential synchronization of both systems. After designing an appropriate prototype, the selected light-section system and the shading system will be synchronized and aligned. Therefore, the metered geometrical data will be merged for the evaluation of form deviation. So, developed and adapted software supports and contains proposals to the uncertainty after successful tests. The system and a calibration method will be proved in production where robustness will be a most critical despite of heat, dust and vibrations. The target uncertainty of less than 0.1 mm at every section of the profiles coat has to be met.

  12. Effect of an extruded pea or rice diet on postprandial insulin and cardiovascular responses in dogs.

    Science.gov (United States)

    Adolphe, J L; Drew, M D; Silver, T I; Fouhse, J; Childs, H; Weber, L P

    2015-08-01

    Peas are increasing in popularity as a source of carbohydrate, protein and fibre in extruded canine diets. The aim of this study was to test the health effects of two canine diets with identical macronutrient profiles, but containing either yellow field peas or white rice as the carbohydrate source on metabolism, cardiovascular outcomes and adiposity. First, the acute glycemic, insulinemic and cardiovascular responses to the pea- or rice-based diets were determined in normal weight beagles (n = 7 dogs). The glycemic index did not differ between the pea diet (56 ± 12) and rice diet (63 ± 9). Next, obese beagles (n = 9) were fed the yellow field pea diet or white rice diet ad libitum for 12 weeks in a crossover study. Adiposity (measured using computed tomography), metabolic (oral glucose tolerance test, plasma leptin, adiponectin, C-reactive protein) and cardiovascular assessments (echocardiography and blood pressure) were performed before and after each crossover study period. After 12 weeks on each diet, peak insulin (p = 0.05) and area under the curve (AUC) for insulin after a 10 g oral glucose tolerance test (p = 0.05) were lower with the pea than the rice diet. Diet did not show a significant effect on body weight, fat distribution, cardiovascular variables, adiponectin or leptin. In conclusion, a diet containing yellow field peas reduced the postprandial insulin response after glucose challenge in dogs despite continued obesity, indicating improved metabolic health. Journal of Animal Physiology and Animal Nutrition © 2014 Blackwell Verlag GmbH.

  13. Alcohol dose dumping: The influence of ethanol on hot-melt extruded pellets comprising solid lipids.

    Science.gov (United States)

    Jedinger, N; Schrank, S; Mohr, S; Feichtinger, A; Khinast, J; Roblegg, E

    2015-05-01

    The objective of the present study was to investigate interactions between alcohol and hot-melt extruded pellets and the resulting drug release behavior. The pellets were composed of vegetable calcium stearate as matrix carrier and paracetamol or codeine phosphate as model drugs. Two solid lipids (Compritol® and Precirol®) were incorporated into the matrix to form robust/compact pellets. The drug release characteristics were a strong function of the API solubility, the addition of solid lipids, the dissolution media composition (i.e., alcohol concentration) and correspondingly, the pellet wettability. Pellets comprising paracetamol, which is highly soluble in ethanol, showed alcohol dose dumping regardless of the matrix composition. The wettability increased with increasing ethanol concentrations due to higher paracetamol solubilities yielding increased dissolution rates. For pellets containing codeine phosphate, which has a lower solubility in ethanol than in acidic media, the wettability was a function of the matrix composition. Dose dumping occurred for formulations comprising solid lipids as they showed increased wettabilities with increasing ethanol concentrations. In contrast, pellets comprising calcium stearate as single matrix component showed robustness in alcoholic media due to wettabilities that were not affected by the addition of ethanol. The results clearly indicate that the physico-chemical properties of the drug and the matrix systems are crucial for the design of ethanol-resistant dosage forms. Moreover, hydrophobic calcium stearate can be considered a suitable matrix system that minimizes the risk of ethanol-induced dose dumping for certain API's. Copyright © 2015 Elsevier B.V. All rights reserved.

  14. Microstructure damage evolution associated with cyclic deformation for extruded AZ31B magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Xiong, Ying, E-mail: yxiong@zjut.edu.cn [Key Laboratory of Special Purpose Equipment and Advanced Processing Technology, Ministry of Education, Zhejiang University of Technology, Hangzhou, Zhejiang 310032 (China); College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou, Zhejiang 310032 (China)

    2016-10-15

    Fatigue damage evolution of extruded AZ31B magnesium (Mg) alloy is investigated under strain-controlled tension-compression loading along the extrusion direction at various strain amplitudes, and the different cyclic deformation behaviors are observed. At the strain amplitude of 2%, the tensile peak stress displays significant cyclic softening, whereas the compressive peak stress shows consistent cyclic hardening. At 1%, moderate cyclic hardening is observed at both the tensile peak and compressive peak stresses. At 0.5%, the tensile peak stress presents stable cyclic hardening, whereas the compressive peak stress almost keeps constant. The microstructure morphologies associated with the cyclic deformation are analyzed by scanning electronic microscope (SEM). The degree of deformation twins is evaluated by analyzing X-ray diffraction (XRD) using a normalized parameter λ. The results show the fatigue crack initiation modes and its propagation modes are dependent on the strain amplitude. At 2%, grain boundary (GB) cracking and triple joint cracking are detected after 1st loading cycle. At 1%, fatigue crack initiates at grain boundary (GB cracking), twin boundary (TB cracking) and triple joint of three neighboring grains. Both grain boundary induced (GB-induced) intergranular and persistent slip band induced (PSB-induced) transgranular propagation modes play an important role in the early-stage crack growth. At 0.5%, crack initiation modes are similar to that at 1%, but GB-induced intergranular propagation mode dominates the early-stage crack growth. The effects of the microstructure (texture, grain size and uniformity) on the fatigue damage behavior are discussed.

  15. Precision extruding deposition (PED) fabrication of polycaprolactone (PCL) scaffolds for bone tissue engineering

    Energy Technology Data Exchange (ETDEWEB)

    Shor, Lauren; Gueceri, Selcuk; Chang, Robert; Sun Wei [Department of Mechanical Engineering and Mechanics, Drexel University, Philadelphia, PA (United States); Gordon, Jennifer; Kang Qian; Hartsock, Langdon; An Yuehuei [Department of Orthopedic Surgery, Medical University of South Carolina, Charleston, SC (United States)], E-mail: st963bya@drexel.edu, E-mail: guceri@drexel.edu, E-mail: rcc34@drexel.edu, E-mail: sunwei@drexel.edu, E-mail: kangqk@musc.edu, E-mail: hartsock@musc.edu, E-mail: any@musc.edu

    2009-03-01

    Bone tissue engineering is an emerging field providing viable substitutes for bone regeneration. Recent advances have allowed scientists and engineers to develop scaffolds for guided bone growth. However, success requires scaffolds to have specific macroscopic geometries and internal architectures conducive to biological and biophysical functions. Freeform fabrication provides an effective process tool to manufacture three-dimensional porous scaffolds with complex shapes and designed properties. A novel precision extruding deposition (PED) technique was developed to fabricate polycaprolactone (PCL) scaffolds. It was possible to manufacture scaffolds with a controlled pore size of 350 {mu}m with designed structural orientations using this method. The scaffold morphology, internal micro-architecture and mechanical properties were evaluated using scanning electron microscopy (SEM), micro-computed tomography (micro-CT) and mechanical testing, respectively. An in vitro cell-scaffold interaction study was carried out using primary fetal bovine osteoblasts. Specifically, the cell proliferation and differentiation was evaluated by Alamar Blue assay for cell metabolic activity, alkaline phosphatase activity and osteoblast production of calcium. An in vivo study was performed on nude mice to determine the capability of osteoblast-seeded PCL to induce osteogenesis. Each scaffold was implanted subcutaneously in nude mice and, following sacrifice, was explanted at one of a series of time intervals. The explants were then evaluated histologically for possible areas of osseointegration. Microscopy and radiological examination showed multiple areas of osseous ingrowth suggesting that the osteoblast-seeded PCL scaffolds evoke osteogenesis in vivo. These studies demonstrated the viability of the PED process to fabricate PCL scaffolds having the necessary mechanical properties, structural integrity, and controlled pore size and interconnectivity desired for bone tissue engineering.

  16. Comparison of clinical parameters in captive Cracidae fed traditional and extruded diets.

    Science.gov (United States)

    Candido, Marcus Vinicius; Silva, Louise C C; Moura, Joelma; Bona, Tania D M M; Montiani-Ferreira, Fabiano; Santin, Elizabeth

    2011-09-01

    The Cracidae family of neotropical birds is regarded as one of the most severely threatened in the world. They traditionally have been extensively hunted, and, thus, ex situ efforts for their conservation are recommended and involve the optimization of their care in captivity. Nutrition is a fundamental aspect of husbandry, which influences survival and reproduction in captivity. In this study, a total of 29 animals, including 3 species (Penelope obscura, Penelope superciliaris, and Aburria jacutinga), were subjected to monthly physical examination and blood sampling before and after dietary conversion from the traditional diet of broiler feed, fruits, and vegetables to a nutritionally balanced commercial diet specifically designed for wild Galliformes. The diet change produced differences in several parameters tested, including an increase (P < 0.05) in hemoglobin concentration for all species. Increases (P < 0.05) in erythrocyte count, packed cell volume, and body weight were observed in P. obscura, with a concomitant decrease in the standard deviation for such parameters that show improved uniformity. Globulins and lipase also were reduced (P < 0.05) in P. obscura. Although leukocyte count was lowered and eosinophils were increased in all 3 species after dietary conversion, only these 2 changes were significant (P < 0.05) in P. superciliaris. A. jacutinga had higher (P < 0.05) blood glucose concentrations than the other species, but diet had no effect on this parameter. Blood uric acid concentrations were higher (P < 0.05) after conversion to the commercial diet in P superciliaris. The provision of a commercial extruded diet as a single food source was beneficial, which led to a general improvement in clinical aspects and group uniformity in these 3 species of Cracidae.

  17. Precision extruding deposition (PED) fabrication of polycaprolactone (PCL) scaffolds for bone tissue engineering

    International Nuclear Information System (INIS)

    Shor, Lauren; Gueceri, Selcuk; Chang, Robert; Sun Wei; Gordon, Jennifer; Kang Qian; Hartsock, Langdon; An Yuehuei

    2009-01-01

    Bone tissue engineering is an emerging field providing viable substitutes for bone regeneration. Recent advances have allowed scientists and engineers to develop scaffolds for guided bone growth. However, success requires scaffolds to have specific macroscopic geometries and internal architectures conducive to biological and biophysical functions. Freeform fabrication provides an effective process tool to manufacture three-dimensional porous scaffolds with complex shapes and designed properties. A novel precision extruding deposition (PED) technique was developed to fabricate polycaprolactone (PCL) scaffolds. It was possible to manufacture scaffolds with a controlled pore size of 350 μm with designed structural orientations using this method. The scaffold morphology, internal micro-architecture and mechanical properties were evaluated using scanning electron microscopy (SEM), micro-computed tomography (micro-CT) and mechanical testing, respectively. An in vitro cell-scaffold interaction study was carried out using primary fetal bovine osteoblasts. Specifically, the cell proliferation and differentiation was evaluated by Alamar Blue assay for cell metabolic activity, alkaline phosphatase activity and osteoblast production of calcium. An in vivo study was performed on nude mice to determine the capability of osteoblast-seeded PCL to induce osteogenesis. Each scaffold was implanted subcutaneously in nude mice and, following sacrifice, was explanted at one of a series of time intervals. The explants were then evaluated histologically for possible areas of osseointegration. Microscopy and radiological examination showed multiple areas of osseous ingrowth suggesting that the osteoblast-seeded PCL scaffolds evoke osteogenesis in vivo. These studies demonstrated the viability of the PED process to fabricate PCL scaffolds having the necessary mechanical properties, structural integrity, and controlled pore size and interconnectivity desired for bone tissue engineering

  18. Nuclear reactor

    International Nuclear Information System (INIS)

    Gibbons, J.F.; McLaughlin, D.J.

    1978-01-01

    In the pressure vessel of the water-cooled nuclear reactor there is provided an internal flange on which the one- or two-part core barrel is hanging by means of an external flange. A cylinder is extending from the reactor vessel closure downwards to a seat on the core cupport structure and serves as compression element for the transmission of the clamping load from the closure head to the core barrel (upper guide structure). With the core barrel, subject to tensile stress, between the vessel internal flange and its seat on one hand and the compression of the cylinder resp. hold-down element between the closure head and the seat on the other a very strong, elastic sprung structure is obtained. (DG) [de

  19. Nuclear reactor

    International Nuclear Information System (INIS)

    Sasaki, Tomozo.

    1987-01-01

    Purpose: To improve the nuclear reactor availability by enabling to continuously exchange fuels in the natural-slightly enriched uranium region during operation. Constitution: A control rod is withdrawn to the midway of a highly enriched uranium region by means of control rod drives and the highly enriched uranium region is burnt to maintain the nuclear reactor always at a critical state. At the same time, fresh uranium-slightly enriched uranium is continuously supplied gravitationally from a fresh fuel reservoir through fuel reservoir to each of fuel pipes in the natural-slightly enriched uranium region. Then, spent fuels reduced with the reactivity by the burn up are successively taken out from the bottom of each of the fuel pipes through an exit duct and a solenoid valve to the inside of a spent fuel reservoir and the burn up in the natural-slightly enriched uranium region is conducted continuously. (Kawakami, Y.)

  20. Nuclear reactor

    International Nuclear Information System (INIS)

    Sakurai, Mikio; Yamauchi, Koki.

    1983-01-01

    Purpose: To improve the channel stability and the reactor core stability in a spontaneous circulation state of coolants. Constitution: A reactor core stabilizing device comprising a differential pressure automatic ON-OFF valve is disposed between each of a plurality of jet pumps arranged on a pump deck. The stabilizing device comprises a piston exerted with a pressure on the lower side of the pump deck by way of a pipeway and a valve for flowing coolants through the bypass opening disposed to the pump deck by the opening and closure of the valve ON-OFF. In a case where the jet pumps are stopped, since the differential pressure between the upper and the lower sides of the pump deck is removed, the valve lowers gravitationally into an opened state, whereby the coolants flow through the bypass opening to increase the spontaneous circulation amount thereby improve the stability. (Yoshino, Y.)

  1. Nuclear reactor

    International Nuclear Information System (INIS)

    Aleite, W.; Bock, H.W.; Struensee, S.

    1976-01-01

    The invention concerns the use of burnable poisons in a nuclear reactor, especially in PWRs, in order to improve the controllability of the reactor. An unsymmetrical arrangement in the lattice is provided, if necessary also by insertion of special rods for these additions. It is proposed to arrange the burnable poisons in fuel elements taken over from a previous burn-up cycle and to distribute them, going out from the side facing the control rods, over not more than 20% of the lenth of the fuel elements. It seems sufficient, for the burnable poisons to bind an initial reactivity of only 0.1% and to become ineffective after normal operation of 3 to 4 months. (ORU) [de

  2. Reactor container

    International Nuclear Information System (INIS)

    Ichiki, Tadaharu; Saba, Kazuhisa.

    1979-01-01

    Purpose: To improve the earthquake resistance as well as reduce the size of a container for a nuclear reactor with no adverse effects on the decrease of impact shock to the container and shortening of construction step. Constitution: Reinforcing profile steel materials are welded longitudinally and transversely to the inner surface of a container, and inner steel plates are secured to the above profile steel materials while keeping a gap between the materials and the container. Reactor shielding wall planted to the base concrete of the container is mounted to the pressure vessel, and main steam pipeways secured by the transverse beams and led to the outside of container is connected. This can improve the rigidity earthquake strength and the safetiness against the increase in the inside pressure upon failures of the container. (Yoshino, Y.)

  3. Reactor container

    International Nuclear Information System (INIS)

    Oyamada, Osamu; Furukawa, Hideyasu; Uozumi, Hiroto.

    1979-01-01

    Purpose: To lower the position of an intermediate slab within a reactor container and fitting a heat insulating material to the inner wall of said intermediate slab, whereby a space for a control rod exchanging device and thermal stresses of the inner peripheral wall are lowered. Constitution: In the pedestal at the lower part of a reactor pressure vessel there is formed an intermediate slab at a position lower than diaphragm floor slab of the outer periphery of the pedestal thereby to secure a space for providing automatic exchanging device of a control rod driving device. Futhermore, a heat insulating material is fitted to the inner peripheral wall at the upper side of the intermediate slab part, and the temperature gradient in the wall thickness direction at the time of a piping rupture trouble is made gentle, and thermal stresses at the inner peripheral wall are lowered. (Sekiya, K.)

  4. Development of a process map: A step towards a regime map for steady-state high shear wet twin screw granulation

    DEFF Research Database (Denmark)

    Kumar, Ashish; Dhondt, Jens; Vercruysse, Jurgen

    2016-01-01

    involves the combination of screw speed, material throughput and torque required to rotate the screws was correlated with the applied liquid-to-solid ratio to present process maps. The study suggested that, despite an increase in the granule size by the increasing liquid-to-solid ratio, most of the liquid...... contributes to formation of oversized granules. Therefore, keeping the liquid-to-solid ratio in a lower range and increasing the energy input to the system can be effectively used to lower the mean granule size. Changes in the screw geometry should also be explored to improve solid liquid mixing and breakage...

  5. In-line Raman spectroscopic monitoring and feedback control of a continuous twin-screw pharmaceutical powder blending and tableting process.

    Science.gov (United States)

    Nagy, Brigitta; Farkas, Attila; Gyürkés, Martin; Komaromy-Hiller, Szofia; Démuth, Balázs; Szabó, Bence; Nusser, Dávid; Borbás, Enikő; Marosi, György; Nagy, Zsombor Kristóf

    2017-09-15

    The integration of Process Analytical Technology (PAT) initiative into the continuous production of pharmaceuticals is indispensable for reliable production. The present paper reports the implementation of in-line Raman spectroscopy in a continuous blending and tableting process of a three-component model pharmaceutical system, containing caffeine as model active pharmaceutical ingredient (API), glucose as model excipient and magnesium stearate as lubricant. The real-time analysis of API content, blend homogeneity, and tablet content uniformity was performed using a Partial Least Squares (PLS) quantitative method. The in-line Raman spectroscopic monitoring showed that the continuous blender was capable of producing blends with high homogeneity, and technological malfunctions can be detected by the proposed PAT method. The Raman spectroscopy-based feedback control of the API feeder was also established, creating a 'Process Analytically Controlled Technology' (PACT), which guarantees the required API content in the produced blend. This is, to the best of the authors' knowledge, the first ever application of Raman-spectroscopy in continuous blending and the first Raman-based feedback control in the formulation technology of solid pharmaceuticals. Copyright © 2017 Elsevier B.V. All rights reserved.

  6. Neutronic reactor

    International Nuclear Information System (INIS)

    Lewis, W.R.

    1978-01-01

    Disclosed is a graphite-moderated, water-cooled nuclear reactor including a plurality of rectangular graphite blocks stacked in abutting relationship in layers, alternate layers having axes which are normal to one another, alternate rows of blocks in alternate layers being provided with a channel extending through the blocks, said channeled blocks being provided with concave sides and having smaller vertical dimensions than adjacent blocks in the same layer, there being nuclear fuel in the channels

  7. Nuclear reactors

    International Nuclear Information System (INIS)

    Humphreys, P.; Davidson, D.F.; Thatcher, G.

    1980-01-01

    The cooling system of a liquid metal cooled fast breeder nuclear reactor of the pool kind is described. It has an intermediate heat exchange module comprising a tube-in-shell heat exchanger and an electromagnetic flow coupler in the base region of the module. Primary coolant is flowed through the heat exchanger being driven by electromagnetic interaction with secondary liquid metal coolant flow effected by a mechanical pump. (author)

  8. Nuclear reactor

    International Nuclear Information System (INIS)

    Jungmann, A.

    1975-01-01

    Between a PWR's reactor pressure vessel made of steel and the biological shield made of concrete there is a gap. This gap is filled up with a heat insulation facting the reactor pressure vessel, for example with insulating concrete segments jacketed with sheet steel and with an additional layer. This layer serves for smooth absorption of compressive forces originating in radial direction from the reactor pressure vessel. It consists of cylinder-segment shaped bricks made of on situ concrete, for instance. The bricks have cooling agent ports in one or several rows which run parallel to the wall of the pressure vessel and in alignment with superposed bricks. Between the layer of bricks and the biological shield or rather the heat insulation, there are joints which are filled, however, with injected mortar. That guarantees a smooth series of connected components resistant tom compression. Besides, a slip foil can be set between the heat insulation and the joining joint filled with mortar for the reduction of the friction at thermal expansions. (TK) [de

  9. Reactor building

    International Nuclear Information System (INIS)

    Ebata, Sakae.

    1990-01-01

    At least one valve rack is disposed in a reactor building, on which pipeways to a main closure valve, valves and bypasses of turbines are placed and contained. The valve rack is fixed to the main body of the building or to a base mat. Since the reactor building is designed as class A earthquake-proofness and for maintaining the S 1 function, the valve rack can be fixed to the building main body or to the base mat. With such a constitution, the portions for maintaining the S 1 function are concentrated to the reactor building. As a result, the dispersion of structures of earthquake-proof portion corresponding to the reference earthquake vibration S 1 can be prevented. Accordingly, the conditions for the earthquake-proof design of the turbine building and the turbine/electric generator supporting rack are defined as only the class B earthquake-proof design conditions. In view of the above, the amount of building materials can be saved and the time for construction can be shortened. (I.S.)

  10. Nuclear reactors

    International Nuclear Information System (INIS)

    Yoshioka, Michiko.

    1985-01-01

    Purpose: To obtain an optimum structural arrangement of IRM having a satisfactory responsibility to the inoperable state of a nuclear reactor and capable of detecting the reactor power in an averaged manner. Constitution: As the structural arrangement of IRM, from 6 to 16 even number of IRM are bisected into equial number so as to belong two trip systems respectively, in which all of the detectors are arranged at an equal pitch along a circumference of a circle with a radius rl having the center at the position of the central control rod in one trip system, while one detector is disposed near the central control rod and other detectors are arranged substantially at an equal pitch along the circumference of a circle with a radius r2 having the center at the position for the central control rod in another trip system. Furthermore, the radius r1 and r2 are set such that r1 = 0.3 R, r2 = 0.5 R in the case where there are 6 IRM and r1 = 0.4 R and R2 = 0.8 R where there are eight IRM where R represents the radius of the reactor core. (Kawakami, Y.)

  11. MLR reactor

    International Nuclear Information System (INIS)

    Ryazantsev, E.P.; Egorenkov, P.M.; Nasonov, V.A.; Smimov, A.M.; Taliev, A.V.; Gromov, B.F.; Kousin, V.V.; Lantsov, M.N.; Radchenko, V.P.; Sharapov, V.N.

    1998-01-01

    The Material Testing Loop Reactor (MLR) development was commenced in 1991 with the aim of updating and widening Russia's experimental base to validate the selected directions of further progress of the nuclear power industry in Russia and to enhance its reliability and safety. The MLR reactor is the pool-type one. As coolant it applies light water and as side reflector beryllium. The direction of water circulation in the core is upward. The core comprises 30 FA arranged as hexagonal lattice with the 90-95 mm pitch. The central materials channel and six loop channels are sited in the core. The reflector includes up to 11 loop channels. The reactor power is 100 MW. The average power density of the core is 0.4 MW/I (maximal value 1.0 MW/l). The maximum neutron flux density is 7.10 14 n/cm 2 s in the core (E>0.1 MeV), and 5.10 14 n/cm 2 s in the reflector (E<0.625 eV). In 1995 due to the lack of funding the MLR designing was suspended. (author)

  12. Nuclear reactor

    International Nuclear Information System (INIS)

    Shirakawa, Toshihisa.

    1979-01-01

    Purpose: To prevent cladding tube injuries due to thermal expansion of each of the pellets by successively extracting each of the control rods loaded in the reactor core from those having less number of notches, as well as facilitate the handling work for the control rods. Constitution: A recycle flow control device is provided to a circulation pump for forcibly circulating coolants in the reactor container and an operational device is provided for receiving each of the signals concerning number of notches for each of the control rods and flow control depending on the xenon poisoning effect obtained from the signals derived from the in-core instrument system connected to the reactor core. The operational device is connected with a control rod drive for moving each of the control rods up and down and a recycle flow control device. The operational device is set with a pattern for the aimed control rod power and the sequence of extraction. Upon extraction of the control rods, they are extracted successively from those having less notch numbers. (Moriyama, K.)

  13. Reactor container

    International Nuclear Information System (INIS)

    Hidaka, Masataka; Hatamiya, Shigeo; Kawasaki, Terufumi; Fukui, Toru; Suzuki, Hiroaki; Kataoka, Yoshiyuki; Kawabe, Ryuhei; Murase, Michio; Naito, Masanori.

    1990-01-01

    In order to suppress the pressure elevation in a reactor container due to high temperature and high pressure steams jetted out upon pipeway rupture accidents in the reactor container, the steams are introduced to a pressure suppression chamber for condensating them in stored coolants. However, the ability for suppressing the pressure elevation and steam coagulation are deteriorated due to the presence of inactive incondensible gases. Then, there are disposed a vent channel for introducing the steams in a dry well to a pressure suppression chamber in the reactor pressure vessel, a closed space disposed at the position lower than a usual liquid level, a first channel having an inlet in the pressure suppression chamber and an exit in the closed space and a second means connected by way of a backflow checking means for preventing the flow directing to the closed space. The first paths are present by plurality, a portion of which constitutes a syphon. The incondensible gases and the steams are discharged to the dry well at high pressure by using the difference of the water head for a long cooling time after the pipeway rupture accident. Then, safety can be improved without using dynamic equipments as driving source. (N.H.)

  14. Reactor core in FBR type reactor

    International Nuclear Information System (INIS)

    Masumi, Ryoji; Kawashima, Katsuyuki; Kurihara, Kunitoshi.

    1989-01-01

    In a reactor core in FBR type reactors, a portion of homogenous fuels constituting the homogenous reactor core is replaced with multi-region fuels in which the enrichment degree of fissile materials is lower nearer to the axial center. This enables to condition the composition such that a reactor core having neutron flux distribution either of a homogenous reactor core or a heterogenous reactor core has substantially identical reactivity. Accordingly, in the transfer from the homogenous reactor core to the axially heterogenous reactor core, the average reactivity in the reactor core is substantially equal in each of the cycles. Further, by replacing a portion of the homogenous fuels with a multi-region fuels, thereby increasing the heat generation near the axial center, it is possiable to reduce the linear power output in the regions above and below thereof and, in addition, to improve the thermal margin in the reactor core. (T.M.)

  15. Effects of different cooling rates during two casting processes on the microstructures and mechanical properties of extruded Mg–Al–Ca–Mn alloy

    International Nuclear Information System (INIS)

    Xu, S.W.; Oh-ishi, K.; Kamado, S.; Takahashi, H.; Homma, T.

    2012-01-01

    Highlights: ► Ordered monolayer GP zone was formed by increasing cooling rate. ► Finer extruded microstructure was obtained by increasing cooling rate. ► Higher number density precipitates was obtained by increasing cooling rate. ► Tensile 0.2% proof stress was increased by 105 MPa by increasing cooling rate. ► Extruded DC-cast alloy shows higher tensile 0.2% proof stress of 409 MPa. - Abstract: In this study, Mg–3.6Al–3.4Ca–0.3Mn (wt.%) (which is denoted AXM4303) alloy ingots were prepared by two casting processes with different cooling rates: permanent mold (PM) casting, which has a lower cooling rate of 10–20 °C/s and direct chill (DC) casting, which has a higher cooling rate of 100–110 °C/s. Then, these two types of AXM4303 alloy ingots were hot extruded at 400 °C under the same conditions. The microstructures of the as-cast and extruded alloy samples were systematically investigated by field-emission scanning electron microscope (FE-SEM), transmission electron microscope (TEM) and electron backscattered diffraction (EBSD) systems. The effects of the different cooling rates during the casting process on the microstructures and mechanical properties of the extruded AXM4303 alloy samples were evaluated. The results show that the strength of the extruded Mg–Al–Ca–Mn alloy can be substantially increased by microstructural control during the casting process. Because the cooling rate of the DC casting process is much faster than the cooling rate of PM casting, the DC-cast AXM4303 has the following properties: (i) the lamellar eutectic structure and dendrite cell size are significantly refined, (ii) the ordered monolayer GP zones enriched with Al and Ca nucleate with no growth, and (iii) most of the Mn remains in solution in the matrix. Thus, after hot extrusion, the DC-cast AXM4303 has finer dynamically recrystallized (DRXed) grain size, finer and more uniformly distributed fragmented eutectic particles, finer planar Al 2 Ca precipitates

  16. Feasibility of Continuous Frying System to Improve the Quality Indices of Palm Olein for the Production of Extruded Product.

    Science.gov (United States)

    Ahmad Tarmizi, Azmil Haizam; Ahmad, Karimah

    2015-01-01

    Comparative frying studies on the processing of extruded product were conducted under intermittent and continuous frying conditions using two separate frying systems, i.e batch and pilot scale continuous fryers, respectively. Thermal resistance of palm olein were assessed for a total of 5 days of frying operation at 155°C - the unconventional frying temperature gave the product moisture content of 3% after intermittent and continuous frying for 2.5 min and 2 min, respectively. The formation of free fatty acid in palm olein in the case of intermittent frying was more than 2-fold higher compared to its counterpart (0.66%). Smoke point inversely evolved with oil acidity: the value dropped progressively from 215 to 177°C and from 219 to 188°C when extruded product was intermittently and continuously fried, respectively. In the light of induction period, repeated frying exhibited a gradual decrease in the value after 5 days of frying (12.2 h). Interestingly, continuous frying gave somewhat similar induction period, as demonstrated by fresh palm olein, across frying time. Frying at lower temperature, to some extent, provides opportunity for palm olein to retain 74% of its initial vitamin E during continuous frying. This benefit, however, is somehow denied when extruded product was processed under intermittent frying conditions--only 27% of vitamin E was remained at the end of frying session. Regardless of frying protocols, transient in polar compounds was minimal and hence comparable. The colour in the case of continuous frying appeared to be darker due to higher degree of oil utilisation for frying. The data obtained will provide useful information for food processors on how palm olein behaves when frying is undertaken under different frying protocols.

  17. Growth and Nutrient Utilization in Kids Fed Expander-extruded Complete Feed Pellets Containing Red Gram ( Straw

    Directory of Open Access Journals (Sweden)

    P. B. Reddy

    2012-12-01

    Full Text Available A growth and digestibility study was conducted using Osmanabadi goat male kids by feeding complete diets in the form of mash or expander extruded pellets containing different levels of red gram (Cajanus cajan straw (RGS. Two iso-nitrogenous complete diets were prepared by incorporating RGS at 35% and 50% levels. Half the quantity of each complete mash feed was then converted into pellets through expander extruder processing. Thirty two kids of 4 to 5 months age were divided into four groups of eight each and were fed for 150 d with four experimental diets (T1: mash with 35% RGS, T2: mash with 50% RGS, T3: pellets with 35% RGS and T4: pellets with 50% RGS. Pelleting of complete diets significantly (p<0.001 increased the voluntary feed intake (671.45 vs 426.28 g/d at both levels of RGS in the feeds. Average daily gain (ADG, g/d also increased significantly (p<0.001 from 48.79 in kids fed mash diet to 71.29 in those fed with pelleted diets. Feed conversion efficiency (dry matter (DM intake: weight gain was comparable among all the treatment groups. Digestibility of nutrients was not affected by pelleting of the feeds whereas, increasing the level of inclusion of RGS in feeds from 35% to 50% decreased (p<0.05 the digestibility of DM and crude protein (CP resulting in lower (p<0.001 metabolizable energy (ME content (MJ/kg DM in feeds with 50% RGS (7.93 vs 8.75. Daily intake (MJ/kg BW−0.75 of ME decreased (p<0.05 in feeds containing 50% RGS while pelleting of feeds increased (p<0.05 the intake of DM, CP, digestible crude protein (DCP and ME. It is inferred that expander extruder pelleting can efficiently utilize RGS up to 50% level in complete diets for growing goat kids.

  18. Effect of Y addition on the aging hardening behavior and precipitation evolution of extruded Mg-Al-Zn alloys

    Energy Technology Data Exchange (ETDEWEB)

    Ren, L.B. [Key Laboratory of Advanced Technologies of Materials, Ministry of Education, Chengdu, Sichuan 610031 (China); School of Materials Science and Engineering, Southwest Jiaotong University, Chengdu, Sichuan 610031 (China); Quan, G.F., E-mail: quangf@home.swjtu.edu.cn [Key Laboratory of Advanced Technologies of Materials, Ministry of Education, Chengdu, Sichuan 610031 (China); School of Materials Science and Engineering, Southwest Jiaotong University, Chengdu, Sichuan 610031 (China); Zhou, M.Y.; Guo, Y.Y.; Jiang, Z.Z.; Tang, Q. [Key Laboratory of Advanced Technologies of Materials, Ministry of Education, Chengdu, Sichuan 610031 (China); School of Materials Science and Engineering, Southwest Jiaotong University, Chengdu, Sichuan 610031 (China)

    2017-04-06

    Abstract:: The 443 K aging hardening behavior and microstructure evolution of extruded Mg-Al-Zn-Y alloys was investigated in aspects of yttrium (Y) content (0.2–0.8 wt%), holding time (0.5–156 h) and the initial states (as-extruded, solution treated). The grain size, precipitation evolution, phases and chemical composition were characterized by the optical microscope, scanning electron microscope, X-ray diffraction, and energy dispersive spectrometer, respectively. The corresponding mechanical response, including the hardness, uniaxial tensile strength were measured with the Vickers hardness tester and universal testing machine, respectively. The results show that, firstly, there is reversal hardness anisotropy between extrusion direction and normal direction in as-extruded Mg-Al-Zn-Y sheets compared with T5 treated ones. Secondly, the short-term aging softening exist at the beginning of T5 treatment which results in a lower hardness even be close to that of solution treated ones, but not for T6 conditions. Thirdly, the suppression of discontinuous precipitation during the aging treatment become more remarkable with increasing Y addition which because of the reduction of diffusional coherency strain near grain boundary, increasing activation energy for the discontinuous precipitates (β-Mg{sub 17}Al{sub 12} phase, DPs) formation and the dilution region of Al near the Al{sub 2}Y. Serrated GBs can also provide more nucleation sites for DPs and lead to relatively more precipitates during T5 treatment. Moreover, the proportional precipitation strengthening in yield strength and hardness was verified in Mg-Al-Zn-Y alloy during the aging process.

  19. The Impact of Rendered Protein Meal Oxidation Level on Shelf-Life, Sensory Characteristics, and Acceptability in Extruded Pet Food.

    Science.gov (United States)

    Chanadang, Sirichat; Koppel, Kadri; Aldrich, Greg

    2016-07-28

    Pet foods are expected to have a shelf-life for 12 months or more. Sensory analysis can be used to determine changes in products and to estimate products' shelf-life. The objectives of this study were to (1) investigate how increasing levels of oxidation in rendered protein meals used to produce extruded pet food affected the sensory properties and (2) determine the effect of shelf-life on pet owners' acceptability of extruded pet food diet formulated without the use of preservative. Pet food diets contained beef meat bone meal (BMBM) and chicken byproduct meal (CBPM) in which the oxidation was retarded with ethoxyquin, mixed tocopherols, or none at all, and then extruded into dry pet foods. These samples represented low, medium, and high oxidation levels, respectively. Samples were stored for 0, 3, 6, 9, and 12 months at ambient temperature. Each time point, samples were evaluated by six highly trained descriptive panelists for sensory attributes related to oxidation. Samples without preservatives were chosen for the acceptability test, since the differences in sensory characteristics over storage time were more distinguishable in those samples. Pet owners evaluated samples for aroma, appearance and overall liking. Descriptive sensory analysis detected significant changes in oxidized-related sensory characteristics over storage time. However, the differences for CBPM samples were more pronounced and directional. The consumer study showed no differences in pet owners' acceptability for BMBM samples. However, the noticeable increase in aroma characteristics (rancid aroma 0.33-4.21) in CBPM samples over storage time did have a negative effect on consumer's liking (overall liking 5.52-4.95).

  20. Development of micronutrients rich homemade extruded food products with the incorporation of processed foxtail millet, wheat and chickpea

    Directory of Open Access Journals (Sweden)

    L Gautam

    2014-12-01

    Full Text Available Background: Food based approaches are recognized as an essential part of an urgently needed more comprehensive strategy for improving nutrition by increasing the availability and consumption to combat iron and other micronutrient deficiencies. Aims & Objective: The specific objective of the study was utilization of Foxtail millet (Setariaitalica along with other flour for production of micronutrients rich ready-to-eat snack products using homemade extrusion cooking. Material and methods: Methods Composite flour were prepared using processed Foxtail millet flour (FMF and other processed flours namely; wheat flour (WF, and chick pea flour (CPF. Nutritional properties of the blends were analyzed by using standard procedure. Two homemade extruded products namely; namkeensev, seviyan were prepared with four treatments T0, T1, T2, & T3. The commonly consumed recipes were developed by incorporating 50%, 75% and 100% of best result malted composite flour (FMF+CPF+WF. Results: The organoleptic qualities of these extruded samples were analyzed by panelists on a 9 point hedonic scale. The result indicate that the processed composite flour (FMF+CPF+WF based products were significantly accepted at the level of p<0.05 50% incorporation followed by 75% and 100% respectively. Conclusions: The present study conclude that, processed composite flour (Foxtail millet; wheat; chickpea in the ratios of (50:50 could be used to produce nutritive quality of homemade extrudates with acceptable sensory properties as they deliver vehicles for malnourished children.