Correlation of emission capability and longevity of dispenser cathodes with characteristics of tungsten powders

Energy Technology Data Exchange (ETDEWEB)

Melnikova, Irina P.; Vorozheikin, Victor G.; Usanov, Dmitry A

2003-06-15

The intercorrelation of tungsten powder properties, such as grain size, distribution and morphology, and porous matrix parameters with electron emission capability and longevity of Ba dispenser cathodes are investigated for three different grain morphologies. Best results of tungsten cathode life were found for isoaxis polyhedron morphology in combination with certain powder and matrix parameters.

Correlation of microstructure and compressive properties of amorphous matrix composites reinforced with tungsten continuous fibers or porous foams

International Nuclear Information System (INIS)

Son, Chang-Young; Lee, Sang-Bok; Lee, Sang-Kwan; Kim, Choongnyun Paul; Lee, Sunghak

2010-01-01

Zr-based amorphous alloy matrix composites reinforced with tungsten continuous fibers or porous foams were fabricated without pores or defects by liquid pressing process, and their microstructures and compressive properties were investigated. About 65-70 vol.% of tungsten reinforcements were homogeneously distributed inside the amorphous matrix. The compressive test results indicated that the tungsten-reinforced composites showed considerable plastic strain as the compressive load was sustained by fibers or foams. Particularly in the tungsten porous foam-reinforced composite, the compressive stress continued to increase according to the work hardening after the yielding, thereby leading to the maximum strength of 2764 MPa and the plastic strain of 39.4%. This dramatic increase in strength and ductility was attributed to the simultaneous and homogeneous deformation at tungsten foams and amorphous matrix since tungsten foams did not show anisotropy and tungsten/matrix interfaces were excellent.

Incorporation of tungsten metal fibers in a metal and ceramic matrix

Directory of Open Access Journals (Sweden)

V. Brozek

2017-01-01

Full Text Available Tungsten fibers have high tensile strength but a poor oxidation resistance at elevated temperatures. Using this first characteristic and to prevent oxidation of tungsten coated composite materials in which the primary requirement: reinforcement against destruction or deformation, was studied on tungsten fibers and tungsten wires which were coated by applying the metal and ceramic powders via plasma spraying device in plasma generator WSP®. Deposition took place in an atmosphere of Ar + 7 % H2, sufficient to reduce the oxidized trace amounts of tungsten.

The influence of tungsten powder grain size on the properties of small bars and thick wires

International Nuclear Information System (INIS)

Jesionek, B.; Ludynski, Z.

1980-01-01

The object of the investigations was, if possible, to determine the exact significance of the influence of the pressing parameters on the properties of tungsten bars and larger diameter wires, with special reference to the size of the tungsten grains. Tungsten powders, reduced under different conditions and with different grain sizes, were used for the investigations. These powders were pressed in steel dies at three different pressures, 72.5, 108, and 176 MPa, and the pressings were sintered. After sintering, the following properties of the bars were examined: ability to sinter, strength, and grain size. The bars were then worked down to 1.02 mm diameter wire and the following properties measured: tensile strength, plastic properties and the occurence of internal flaws (cracks). Finally, the optimum pressing parameters of the tungsten powder were determined. (Auth.)

Characterization of ASTM round-robin tungsten-powder samples

International Nuclear Information System (INIS)

Slettevold, C.A.; Biermann, A.H.

1975-01-01

The Lawrence Livermore Laboratory Particle Characterization Laboratory Group has participated in an industry-wide round-robin investigation on characterization of tungsten powder. sponsored by the ASTM Subcommittee on Refractory-Metal Powders (B-09.3). The analyses performed at the suggestion of the ASTM subcommittee included measurements of tap density, apparent density, true density, average particle size, and surface area. Determinations of particle-weight and size distributions were also performed and particle inspection conducted by microscopy. This report describes the equipment and procedures used and summarizes the results of these analyses. (9 tables, 17 fig) (U.S.)

Self-passivating bulk tungsten-based alloys manufactured by powder metallurgy

Science.gov (United States)

López-Ruiz, P.; Ordás, N.; Lindig, S.; Koch, F.; Iturriza, I.; García-Rosales, C.

2011-12-01

Self-passivating tungsten-based alloys are expected to provide a major safety advantage compared to pure tungsten, which is at present the main candidate material for the first wall armour of future fusion reactors. WC10Si10 alloys were manufactured by mechanical alloying (MA) in a Planetary mill and subsequent hot isostatic pressing (HIP), achieving densities above 95%. Different MA conditions were studied. After MA under optimized conditions, a core with heterogeneous microstructure was found in larger powder particles, resulting in the presence of some large W grains after HIP. Nevertheless, the obtained microstructure is significantly refined compared to previous work. First MA trials were also performed on the Si-free system WCr12Ti2.5. In this case a very homogeneous structure inside the powder particles was obtained, and a majority ternary metastable bcc phase was found, indicating that almost complete alloying occurred. Therefore, a very fine and homogeneous microstructure can be expected after HIP in future work.

Self-passivating bulk tungsten-based alloys manufactured by powder metallurgy

International Nuclear Information System (INIS)

López-Ruiz, P; Ordás, N; Iturriza, I; García-Rosales, C; Lindig, S; Koch, F

2011-01-01

Self-passivating tungsten-based alloys are expected to provide a major safety advantage compared to pure tungsten, which is at present the main candidate material for the first wall armour of future fusion reactors. WC10Si10 alloys were manufactured by mechanical alloying (MA) in a Planetary mill and subsequent hot isostatic pressing (HIP), achieving densities above 95%. Different MA conditions were studied. After MA under optimized conditions, a core with heterogeneous microstructure was found in larger powder particles, resulting in the presence of some large W grains after HIP. Nevertheless, the obtained microstructure is significantly refined compared to previous work. First MA trials were also performed on the Si-free system WCr12Ti2.5. In this case a very homogeneous structure inside the powder particles was obtained, and a majority ternary metastable bcc phase was found, indicating that almost complete alloying occurred. Therefore, a very fine and homogeneous microstructure can be expected after HIP in future work.

Demonstration of production of tungsten metal powder and its consolidation into shapes

International Nuclear Information System (INIS)

Majumdar, S.; Kishor, J.; Paul, B.; Kain, V.; Dey, G.K.

2016-01-01

Tungsten is a strategically important metal used as plasma facing component in fusion reactors, radiation shields in cancer therapy machines, ammunition in defence applications, high speed cutting tools etc. The primary resources or minerals occurring in India contain a very low value (0.25-0.5 wt. %) of tungsten. Mineral beneficiation processes involving crushing, grinding, primary and secondary gravity separation, floatation are essential to produce the ore-concentrate suitable for further processing up to the preparation of the intermediate ammonium para-tungstate (APT). APT was further converted to tungsten tri-oxide (WO_3). Hydrogen reduction of WO_3 producing high purity W metal powder was demonstrated in large scale batches. Densification of W powder was further studied using vacuum hot pressing at 1950°C, and high density W metal plates of 5 mm thickness and 60 mm diameter were produced. The products obtained at every stage were systematically characterized using X-Ray diffraction (XRD), scanning electron microscope (SEM), energy dispersive spectroscopy (EDS) and electron backscattered diffraction (EBSD) techniques. (author)

Comparative Investigation of Tungsten Fibre Nets Reinforced Tungsten Composite Fabricated by Three Different Methods

Directory of Open Access Journals (Sweden)

Linhui Zhang

2017-07-01

Full Text Available Tungsten fibre nets reinforced tungsten composites (Wf/W containing four net layers were fabricated by spark plasma sintering (SPS, hot pressing (HP and cold rolling after HP (HPCR, with the weight fraction of fibres being 17.4%, 10.5% and 10.5%, respectively. The relative density of the HPCRed samples is the highest (99.8% while that of the HPed composites is the lowest (95.1%. Optical and scanning electron microscopy and electron back scattering diffraction were exploited to characterize the microstructure, while tensile and hardness tests were used to evaluate the mechanical properties of the samples. It was found that partial recrystallization of fibres occurred after the sintering at 1800 °C. The SPSed and HPed Wf/W composites begin to exhibit plastic deformation at 600 °C with tensile strength (TS of 536 and 425 MPa and total elongation at break (TE of 11.6% and 23.0%, respectively, while the HPCRed Wf/W composites exhibit plastic deformation at around 400 °C. The TS and TE of the HPCRed Wf/W composites at 400 °C are 784 MPa and 8.4%, respectively. The enhanced mechanical performance of the Wf/W composites over the pure tungsten can be attributed to the necking, cracking, and debonding of the tungsten fibres.

Effects of heat treatment on mechanical properties and microstructure of tungsten fi ber reinforced grey cast iron matrix composites

Directory of Open Access Journals (Sweden)

Peng jianHong

2009-11-01

Full Text Available In this study, grey cast iron matrix composites reinforced by different volume fractions of tungsten fibers (Vr = 0.95 %, 1.90 %, 2.85 %, 3.80 % were investigated in as-cast and under the heat treatment temperatures of 1,000℃ and 1,100℃. The microstructure and mechanical properties of the composites were analyzed and tested by means of SEM, micro-hardness tester and three-point bend testing. The results show that with increasing of the volume fraction of tungsten fibers, the composites reinforced by the tungsten fiber have higher fl exural strength and modulus than that of cast iron without reinforcement, and the fl exural strength increases with the increasing of heat treatment temperatures. Due to diffusion reaction between matrix and reinforcing phases, the process of heat treatment, the number of graphite fl akes in the matrix seemingly becomes lower; and some hard carbide particles are formed around the residual tungsten fi bers. Not only does the hardness of both matrix and reinforcement change tremendously, but also the region of reinforcement is also extended from the original 0.11 mm to 0.19 mm in radius.

Compressive yielding of tungsten fiber reinforced bulk metallic glass composites

Energy Technology Data Exchange (ETDEWEB)

Clausen, B.; Lee, S.-Y.; Uestuendag, E.; Aydiner, C.C.; Conner, R.D.; Bourke, M.A.M

2003-07-15

In-situ uniaxial compression tests were conducted on four tungsten fiber reinforced bulk metallic glass matrix composites using neutron diffraction. The results were interpreted with a finite element model. Both phases were seen to approximately obey the von Mises yield criterion. The fibers were observed to yield first and then transfer load to the matrix.

Compressive yielding of tungsten fiber reinforced bulk metallic glass composites

International Nuclear Information System (INIS)

Clausen, B.; Lee, S.-Y.; Uestuendag, E.; Aydiner, C.C.; Conner, R.D.; Bourke, M.A.M.

2003-01-01

In-situ uniaxial compression tests were conducted on four tungsten fiber reinforced bulk metallic glass matrix composites using neutron diffraction. The results were interpreted with a finite element model. Both phases were seen to approximately obey the von Mises yield criterion. The fibers were observed to yield first and then transfer load to the matrix

Chemically deposited tungsten fibre-reinforced tungsten – The way to a mock-up for divertor applications

Directory of Open Access Journals (Sweden)

J. Riesch

2016-12-01

Full Text Available The development of advanced materials is essential for sophisticated energy systems like a future fusion reactor. Tungsten fibre-reinforced tungsten composites (Wf/W utilize extrinsic toughening mechanisms and therefore overcome the intrinsic brittleness of tungsten at low temperature and its sensitivity to operational embrittlement. This material has been successfully produced and tested during the last years and the focus is now put on the technological realisation for the use in plasma facing components of fusion devices. In this contribution, we present a way to utilize Wf/W composites for divertor applications by a fabrication route based on the chemical vapour deposition (CVD of tungsten. Mock-ups based on the ITER typical design can be realized by the implementation of Wf/W tiles. A concept based on a layered deposition approach allows the production of such tiles in the required geometry. One fibre layer after the other is positioned and ingrown into the W-matrix until the final sample size is reached. Charpy impact tests on these samples showed an increased fracture energy mainly due to the ductile deformation of the tungsten fibres. The use of Wf/W could broaden the operation temperature window of tungsten significantly and mitigate problems of deep cracking occurring typically in cyclic high heat flux loading. Textile techniques are utilized to optimise the tungsten wire positioning and process speed of preform production. A new device dedicated to the chemical deposition of W enhances significantly, the available machine time for processing and optimisation. Modelling shows that good deposition results are achievable by the use of a convectional flow and a directed temperature profile in an infiltration process.

Tungsten fibre-reinforced composites for advanced plasma facing components

Directory of Open Access Journals (Sweden)

R. Neu

2017-08-01

Full Text Available The European Fusion Roadmap foresees water cooled plasma facing components in a first DEMO design in order to provide enough margin for the cooling capacity and to only moderately extrapolate the technology which was developed and tested for ITER. In order to make best use of the water cooling concept copper (Cu and copper-chromium-zirconium alloy (CuCrZr are envisaged as heat sink whereas as armour tungsten (W based materials will be used. Combining both materials in a high heat flux component asks for an increase of their operational range towards higher temperature in case of Cu/CuCrZr and lower temperatures for W. A remedy for both issues- brittleness of W and degrading strength of CuCrZr- could be the use of W fibres (Wf in W and Cu based composites. Fibre preforms could be manufactured with industrially viable textile techniques. Flat textiles with a combination of 150/70 µm W wires have been chosen for layered deposition of tungsten-fibre reinforced tungsten (Wf/W samples and tubular multi-layered braidings with W wire thickness of 50 µm were produced as a preform for tungsten-fibre reinforced copper (Wf /Cu tubes. Cu melt infiltration was performed together with an industrial partner resulting in sample tubes without any blowholes. Property estimation by mean field homogenisation predicts strongly enhanced strength of the Wf/CuCrZr composite compared to its pure CuCrZr counterpart. Wf /W composites show very high toughness and damage tolerance even at room temperature. Cyclic load tests reveal that the extrinsic toughening mechanisms counteracting the crack growth are active and stable. FEM simulations of the Wf/W composite suggest that the influence of fibre debonding, which is an integral part of the toughening mechanisms, and reduced thermal conductivity of the fibre due to the necessary interlayers do not strongly influence the thermal properties of future components.

Load sharing in tungsten fiber reinforced Kanthal composites

International Nuclear Information System (INIS)

Clausen, B.; Bourke, Mark A.M.; Brown, Donald W.; Ustuendag, E.

2006-01-01

The load sharing in three tungsten fiber reinforced Kanthal matrix composites (with fiber volume fractions of 10, 20 and 30%) have been determined using in situ neutron diffraction measurements. The expected iso-strain region was limited in the 20 and 30% composites due to thermal residual stresses. The experimental data have been used to validate the predictions of a unit-cell finite element model. The model was able to accurately predict the measured in situ loading data for all three composites using the same material properties for all calculations

Load sharing in tungsten fiber reinforced Kanthal composites

Energy Technology Data Exchange (ETDEWEB)

Clausen, B. [Los Alamos National Laboratory, LANSCE-12, P.O. Box 1663, MS H805, Los Alamos, NM 87545 (United States)]. E-mail: clausen@lanl.gov; Bourke, Mark A.M. [Los Alamos National Laboratory, MST-8, P.O. Box 1663, MS H805, Los Alamos, NM 87545 (United States); Brown, Donald W. [Los Alamos National Laboratory, MST-8, P.O. Box 1663, MS H805, Los Alamos, NM 87545 (United States); Ustuendag, E. [California Institute of Technology, Keck Laboratory, M/C 138-78, 1200 E. California Blvd., Pasadena, CA 91125 (United States)

2006-04-15

The load sharing in three tungsten fiber reinforced Kanthal matrix composites (with fiber volume fractions of 10, 20 and 30%) have been determined using in situ neutron diffraction measurements. The expected iso-strain region was limited in the 20 and 30% composites due to thermal residual stresses. The experimental data have been used to validate the predictions of a unit-cell finite element model. The model was able to accurately predict the measured in situ loading data for all three composites using the same material properties for all calculations.

High-purity tungsten powder: spheroidizing, properties and use in electronics

International Nuclear Information System (INIS)

Kapustin, V.I.; Burov, I.V.

1999-01-01

A study was made on the method of spheroidizing of tungsten powder in plasma of super high-frequency (SHF) discharge for formation of matrices, cathodes with regular porous structure. Kinetics of interphase interaction in the basic W-Y 2 O 3 cathode system was investigated. Possibility of using small additions of Re 2 Yintermetallic compound as an activator of emission-active component of cathodes was analyzed, High efficiency of plasma SHF-treatment with the use of laminar plasma flow is shown [ru

Mechanical alloying and sintering of nanostructured tungsten carbide-reinforced copper composite and its characterization

International Nuclear Information System (INIS)

Yusoff, Mahani; Othman, Radzali; Hussain, Zuhailawati

2011-01-01

Research highlights: → W 2 C phase was formed at short milling time while WC only appears after longer milling time. → Cu crystallite size decreased but internal strain increased with increasing milling time. → Increasing milling time induced more WC formation, thus improving the hardness of the composite. → Electrical conductivity is reduced due to powder refinement and the presence of carbide phases. -- Abstract: Elemental powders of copper (Cu), tungsten (W) and graphite (C) were mechanically alloyed in a planetary ball mill with different milling durations (0-60 h), compacted and sintered in order to precipitate hard tungsten carbide particles into a copper matrix. Both powder and sintered composite were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM) and assessed for hardness and electrical conductivity to investigate the effects of milling time on formation of nanostructured Cu-WC composite and its properties. No carbide peak was detected in the powder mixtures after milling. Carbide WC and W 2 C phases were precipitated only in the sintered composite. The formation of WC began with longer milling times, after W 2 C formation. Prolonged milling time decreased the crystallite size as well as the internal strain of Cu. Hardness of the composite was enhanced but electrical conductivity reduced with increasing milling time.

ELM elimination with Li powder injection in EAST discharges using the tungsten upper divertor

Science.gov (United States)

Maingi, R.; Hu, J. S.; Sun, Z.; Tritz, K.; Zuo, G. Z.; Xu, W.; Huang, M.; Meng, X. C.; Canik, J. M.; Diallo, A.; Lunsford, R.; Mansfield, D. K.; Osborne, T. H.; Gong, X. Z.; Wang, Y. F.; Li, Y. Y.; EAST Team

2018-02-01

We report the first successful use of lithium (Li) to eliminate edge-localized modes (ELMs) with tungsten divertor plasma-facing components in the EAST device. Li powder injected into the scrape-off layer of the tungsten upper divertor successfully eliminated ELMs for 3-5 s in EAST. The ELM elimination became progressively more effective in consecutive discharges at constant lithium delivery rates, and the divertor D α baseline emission was reduced, both signatures of improved wall conditioning. A modest decrease in stored energy and normalized energy confinement was also observed, but the confinement relative to H98 remained well above 1, extending the previous ELM elimination results via Li injection into the lower carbon divertor in EAST (Hu et al 2015 Phys. Rev. Lett. 114 055001). These results can be compared with recent observations with lithium pellets in ASDEX-Upgrade that failed to mitigate ELMs (Lang et al 2017 Nucl. Fusion 57 016030), highlighting one comparative advantage of continuous powder injection for real-time ELM elimination.

Thermal Spray Coating of Tungsten for Tokamak Device

International Nuclear Information System (INIS)

Jiang Xianliang; Gitzhofer, F; Boulos, M I

2006-01-01

Thermal spray, such as direct current (d.c.) plasma spray or radio frequency induced plasma spray, was used to deposit tungsten coatings on the copper electrodes of a tokamak device. The tungsten coating on the outer surface of one copper electrode was formed directly through d.c. plasma spraying of fine tungsten powder. The tungsten coating/lining on the inner surface of another copper electrode could be formed indirectly through induced plasma spraying of coarse tungsten powder. Scanning electron microscopy (SEM) was used to examine the cross section and the interface of the tungsten coating. Energy Dispersive Analysis of X-ray (EDAX) was used to analyze the metallic elements attached to a separated interface. The influence of the particle size of the tungsten powder on the density, cracking behavior and adhesion of the coating is discussed. It is found that the coarse tungsten powder with the particle size of 45 ∼ 75 μm can be melted and the coating can be formed only by using induced plasma. The coating deposited from the coarse powder has much higher cohesive strength, adhesive strength and crack resistance than the coating made from the fine powder with a particle size of 5 μm

Optimization of a Wcl6 CVD System to Coat UO2 Powder with Tungsten

Science.gov (United States)

Belancik, Grace A.; Barnes, Marvin W.; Mireles, Omar; Hickman, Robert

2015-01-01

In order to achieve deep space exploration via Nuclear Thermal Propulsion (NTP), Marshall Space Flight Center (MSFC) is developing W-UO2 CERMET fuel elements, with focus on fabrication, testing, and process optimization. A risk of fuel loss is present due to the CTE mismatch between tungsten and UO2 in the W-60vol%UO2 fuel element, leading to high thermal stresses. This fuel loss can be reduced by coating the spherical UO2 particles with tungsten via H2/WCl6 reduction in a fluidized bed CVD system. Since the latest incarnation of the inverted reactor was completed, various minor modifications to the system design were completed, including an inverted frit sublimer. In order to optimize the parameters to achieve the desired tungsten coating thickness, a number of trials using surrogate HfO2 powder were performed. The furnace temperature was varied between 930 C and 1000degC, and the sublimer temperature was varied between 140 C and 200 C. Each trial lasted 73-82 minutes, with one lasting 205 minutes. A total of 13 trials were performed over the course of three months, two of which were re-coatings of previous trials. The powder samples were weighed before and after coating to roughly determine mass gain, and Scanning Electron Microscope (SEM) data was also obtained. Initial mass results indicated that the rate of layer deposition was lower than desired in all of the trials. SEM confirmed that while a uniform coating was obtained, the average coating thickness was 9.1% of the goal. The two re-coating trials did increase the thickness of the tungsten layer, but only to an average 14.3% of the goal. Therefore, the number of CVD runs required to fully coat one batch of material with the current configuration is not feasible for high production rates. Therefore, the system will be modified to operate with a negative pressure environment. This will allow for better gas mixing and more efficient heating of the substrate material, yielding greater tungsten coating per trial.

Fatigue damage and fracture behavior of tungsten fiber reinforced Zr-based metallic glassy composite

Energy Technology Data Exchange (ETDEWEB)

Zhang, H. [Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); Zhang, Z.F. [Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China)]. E-mail: zhfzhang@imr.ac.cn; Wang, Z.G. [Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); Qiu, K.Q. [Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); Zhang, H.F. [Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); Zang, Q.S. [Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); Hu, Z.Q. [Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China)

2006-02-25

The fatigue life, damage and fracture behavior of tungsten fiber reinforced metallic glass Zr{sub 41.25}Ti{sub 13.75}Ni{sub 10}Cu{sub 12.5}Be{sub 22.5} composites are investigated under cyclic push-pull loading. It is found that the fatigue life of the composite increases with increasing the volume fraction of tungsten fibers. Similar to crystalline metals, the regions of crack initiation, propagation and overload fracture can be discerned on the fracture surface of the specimen. Fatigue crack normally initiates in the metallic glass matrix at the outer surface of the composite specimen and propagates predominantly in the matrix. Different crack front profile around the tungsten fibers and fiber pullout demonstrate that fatigue crack may propagate around the fiber, leading to bridging of the crack faces by the unbroken fiber and hence improved fatigue crack-growth resistance. Locally decreased effective stiffness in the region where fiber distribution is sparse may provide preferential crack path in the composite. A proposed model was exercised to elucidate different tungsten fiber fracture morphologies in the fatigue crack propagation and overload fracture regions in the light of Poisson's ratio effect during fatigue loading.

Fatigue damage and fracture behavior of tungsten fiber reinforced Zr-based metallic glassy composite

International Nuclear Information System (INIS)

Zhang, H.; Zhang, Z.F.; Wang, Z.G.; Qiu, K.Q.; Zhang, H.F.; Zang, Q.S.; Hu, Z.Q.

2006-01-01

The fatigue life, damage and fracture behavior of tungsten fiber reinforced metallic glass Zr 41.25 Ti 13.75 Ni 10 Cu 12.5 Be 22.5 composites are investigated under cyclic push-pull loading. It is found that the fatigue life of the composite increases with increasing the volume fraction of tungsten fibers. Similar to crystalline metals, the regions of crack initiation, propagation and overload fracture can be discerned on the fracture surface of the specimen. Fatigue crack normally initiates in the metallic glass matrix at the outer surface of the composite specimen and propagates predominantly in the matrix. Different crack front profile around the tungsten fibers and fiber pullout demonstrate that fatigue crack may propagate around the fiber, leading to bridging of the crack faces by the unbroken fiber and hence improved fatigue crack-growth resistance. Locally decreased effective stiffness in the region where fiber distribution is sparse may provide preferential crack path in the composite. A proposed model was exercised to elucidate different tungsten fiber fracture morphologies in the fatigue crack propagation and overload fracture regions in the light of Poisson's ratio effect during fatigue loading

Combustion of powdery tungsten in pyrotechnic mixtures

International Nuclear Information System (INIS)

Ivanov, G.V.; Reshetov, A.A.; Viktorenko, A.M.; Surkov, V.G.; Karmadonov, L.N.

1982-01-01

The basic regularities of tungsten burning (powder 2-5 μm) with oxidizers most typical for pyrotechnics: nitrates, lead and barium peroxides (powder, 2-8 μm) and potassium perchlorate (powder, 2-8 μm) are studied. Dependences of burning rate as a function of pressure and ratio of components are established. It is supposed that tungsten burning in mixtures with the mentioned nitrates is a complex and multistage process the rate of which is determined by tungsten dissolution in nitrate melts. Analysis of burning products using available methods is complex

Hydrofluoric–nitric–sulphuric-acid surface treatment of tungsten for carbon fibre-reinforced composite hybrids in space applications

Energy Technology Data Exchange (ETDEWEB)

Kanerva, M., E-mail: Mikko.Kanerva@aalto.fi [Aalto University, School of Engineering, Department of Applied Mechanics, P.O.B. 14300, FI-00076 Aalto (Finland); Johansson, L.-S.; Campbell, J.M. [Aalto University, School of Chemical Technology, Department of Forest Products Technology, P.O.B. 16300, FI-00076 Aalto (Finland); Revitzer, H. [Aalto University, School of Chemical Technology, Department of Chemistry, P.O.B. 16300, FI-00076 Aalto (Finland); Sarlin, E. [Tampere University of Technology, Department of Materials Science, P.O.B. 589, FI-33101 Tampere (Finland); Brander, T.; Saarela, O. [Aalto University, School of Engineering, Department of Applied Mechanics, P.O.B. 14300, FI-00076 Aalto (Finland)

2015-02-15

Highlights: • XPS and AFM analysis of the effect of hydrofluoric–nitric–sulphuric-acid on tungsten. • Dreiling's model established 54.4% thinning of WO{sub 3} due to 67 s treatment. • Strain energy release rate increased ≈8.4 J/m{sup 2} at the interface. • Failure loci analysis expressed the oxide and carbon fibre surfaces as weak points. - Abstract: Hybrid material systems, such as combinations of tungsten foils and carbon fibre-reinforced plastic (CFRP), are replacing metal alloy concepts in spacecraft enclosures. However, a good adhesion between the tungsten oxide scale and the epoxy resin used is required. Here, the effects of a hydrofluoric–nitric–sulphuric-acid (HFNS) treatment on tungsten oxides and subsequent adhesion to CFRP are analysed using atomic force microscopy (AFM), X-ray photoelectron spectroscopy (XPS) and fracture testing. The work shows that HFNS treatment results in decreased oxygen content, over 50% thinner tungsten trioxide (WO{sub 3}) layer and increased nano-roughness on thin tungsten foils. Fracture testing established a 39% increase in the average critical strain for tungsten–CFRP specimens after HFNS treatment was carried out on tungsten. The effect of the oxide scale modification regarding the critical strain energy release rate was ΔG{sub c}≈ 8.4 J/m{sup 2}.

Some Properties of Carbon Fiber Reinforced Magnetic Reactive Powder Concrete Containing Nano Silica

Directory of Open Access Journals (Sweden)

Zain El-Abdin Raouf

2016-08-01

Full Text Available This study involves the design of 24 mixtures of fiber reinforced magnetic reactive powder concrete containing nano silica. Tap water was used for 12 of these mixtures, while magnetic water was used for the others. The nano silica (NS with ratios (1, 1.5, 2, 2.5 and 3 % by weight of cement, were used for all the mixtures. The results have shown that the mixture containing 2.5% NS gives the highest compressive strength at age 7 days. Many different other tests were carried out, the results have shown that the carbon fiber reinforced magnetic reactive powder concrete containing 2.5% NS (CFRMRPCCNS had higher compressive strength, modulus of rupture, splitting tension, stress in compression and strain in compression than the corresponding values for the carbon fiber reinforced nonmagnetic reactive powder concrete containing the same ratio of NS (CFRNRPCCNS. The percentage increase in these values for CFRMRPCCNS were (22.37, 17.96, 19.44, 6.44 and 25.8 % at 28 days respectively, as compared with the corresponding CFRNRPCCNS mixtures.

Application of tungsten-fibre-reinforced copper matrix composites to a high-heat-flux component: A design study by dual scale finite element analysis

International Nuclear Information System (INIS)

Jeong-Ha You

2006-01-01

According to the European Power Plant Conceptual Study, actively cooled tungsten mono-block is one of the divertor design options for fusion reactors. In this study the coolant tube acts as a heat sink and the tungsten block as plasma-facing armour. A key material issue here is how to achieve high temperature strength and high heat conductivity of the heat sink tube simultaneously. Copper matrix composite reinforced with continuous strong fibres has been considered as a candidate material for heat sink of high-heat-flux components. Refractory tungsten wire is a promising reinforcement material due to its high strength, winding flexibility and good interfacial wetting with copper. We studied the applicability of tungsten-fibre-reinforced copper matrix composite heat sink tubes for the tungsten mono-block divertor by means of dual-scale finite element analysis. Thermo-elasto-plastic micro-mechanics homogenisation technique was applied. A heat flux of 15 MW/m 2 with cooling water temperature of 320 o C was considered. Effective stress-free temperature was assumed to be 500 o C. Between the tungsten block and the composite heat sink tube interlayer (1 mm thick) of soft Cu was inserted. The finite element analysis yields the following results: The predicted maximum temperature at steady state is 1223 o C at the surface and 562 o C at the interface between tube and copper layer. On the macroscopic scale, residual stress is generated during fabrication due to differences in thermal expansion coefficients of the materials. Strong compressive stress occurs in the tungsten block around the tube while weak tensile stress is present in the interlayer. The local and global probability of brittle failure of the tungsten block was also estimated using the probabilistic failure theories. The thermal stresses are significantly decreased upon subsequent heat flux loading. Resolving the composite stress on microscopic scale yields a maximum fibre axial stress of 3000 MPa after

Effect of powder geometry on densification

International Nuclear Information System (INIS)

Spasskij, M.R.; Spasskaya, I.A.; Shatalova, I.G.; Shchukin, E.D.

1979-01-01

The effect of particle shape and size composition on the processes of powder vibratory compacting is considered. Using microstress measurements in compacted structures of conglomerated and disintegrated tungsten powders as well as powder strength testing the existence of a zone of transition from a structural deformation to a plastic one has been shown. The formation of phase interparticle contacts of practically stable strength (approximately 5-6 dyn) is a characteristic feature of the zone. The width of the transition zone greatly depends upon geometrical powder properties; 55-65 % for conglomerated tungsten, 63-66 % for integrated tungsten

Dense Pure Tungsten Fabricated by Selective Laser Melting

Directory of Open Access Journals (Sweden)

Dianzheng Wang

2017-04-01

Full Text Available Additive manufacturing using tungsten, a brittle material, is difficult because of its high melting point, thermal conductivity, and oxidation tendency. In this study, pure tungsten parts with densities of up to 18.53 g/cm3 (i.e., 96.0% of the theoretical density were fabricated by selective laser melting. In order to minimize balling effects, the raw polyhedral tungsten powders underwent a spheroidization process before laser consolidation. Compared with polyhedral powders, the spherical powders showed increased laser absorptivity and packing density, which helped in the formation of a continuous molten track and promoted densification.

Microstructural and Mechanical Study of Inconel 625 – Tungsten Carbide Composite Coatings Obtained by Powder Laser Cladding

Directory of Open Access Journals (Sweden)

Huebner J.

2017-06-01

Full Text Available This study focuses on the investigation of fine (~0.54 μm tungsten carbide particles effect on structural and mechanical properties of laser cladded Inconel 625-WC composite. Three powder mixtures with different Inconel 625 – WC weight ratio (10, 20 and 30 weight % of WC were prepared. Coatings were made using following process parameters: laser beam diameter ø ≈ 500 μm, powder feeder rotation speed – 7 m/min, scanning velocity – 10 m/min, laser power – 220 W changed to 320 W, distance between tracks – 1 mm changed to 0.8 mm. Microstructure and hardness were investigated. Coatings produced by laser cladding were crack and pore free, chemically and structurally homogenous. High cooling rate during cladding process resulted in fine microstructure of material. Hardness improved with addition of WC from 396.3 ±10.5 HV for pure Inconel 625, to 469.9 ±24.9 HV for 30 weight % of WC. Tungsten carbide dissolved in Inconel 625 which allowed formation of intergranular eutectic that contains TCP phases.

Chemical and microstructural changes at high temperature in tungsten wire reinforced metal-matrix composite materials

International Nuclear Information System (INIS)

Eaton, H.C.; Norden, H.

1985-01-01

Tungsten wire reinforced metal-matrix composites have been developed as a gas turbine blade material. Initially it was thought desirable to employ nickel or iron based superalloys as the matrix material due to their demonstrated reliability in applications where a high degree of dimensional stability, and thermal and mechanical fatigue resistance are required. It has been found, however, that deleterious fiber/matrix interactions occur in these systems under in-service conditions. These interactions seriously degrade the mechanical properties, and there is an effective lowering of the recrystallization temperature of the tungsten to the degree that grain structure changes can take place at unusually low temperatures. The present communication reports a study of the early stages of these interactions. Several microscopic and analytical techniques are used: TEM, SIMS, FIM, and the field ion atom probe. The nickel/tungsten interaction is thought to involve solute atom transport along grain boundaries. The grain boundary chemistry after short exposures to nickel at 1100 0 C is determined. In this manner the precursor interaction mechanisms are observed. These observations suggest that the strong nickel/tungsten grain boundary interactions do not involve the formation of distinct alloy phases, but instead involve rapid diffusion of essentially unalloyed nickel along the grain boundaries

Al/ B4C Composites with 5 and 10 wt% Reinforcement Content Prepared by Powder Metallurgy

International Nuclear Information System (INIS)

Yusof Abdullah; Mohd Reusmaazran Yusof; Azali Muhammad; Nadira Kamarudin; Wilfred Sylvester Paulus; Roslinda Shamsudin; Nasrat Hannah Shudin; Nurazila Mat Zali

2012-01-01

The preparation, physical and mechanical properties of Al/ B 4 C composites with 5 and 10 wt.% reinforcement content were investigated. In order to obtain the feedstock with a low powder loading, B 4 C mixtures containing fine powders were investigated to obtain the optimal particle packing. The experimental results indicated that the fine containing 5 and 10 wt.% particles are able to prepare the feedstock with a good flowability. The composites fabricated by powder metallurgy have low densities and homogeneous microstructures. Additionally there is no interface reaction observed between the reinforcement and matrix by XRD analysis. The hardness of Al/ B 4 C composites prepared by powder metallurgy was high. (Author)

Tungsten oxide coatings deposited by plasma spray using powder and solution precursor for detection of nitrogen dioxide gas

Energy Technology Data Exchange (ETDEWEB)

Zhang, Chao, E-mail: zhangc@yzu.edu.cn [College of Mechanical Engineering, Yangzhou University, Yangzhou 225127 (China); Wang, Jie [College of Mechanical Engineering, Yangzhou University, Yangzhou 225127 (China); Geng, Xin [College of Mechanical Engineering, Yangzhou University, Yangzhou 225127 (China); College of Chemistry and Chemical Engineering, Yangzhou University, Yangzhou 225002 (China)

2016-05-25

Increasing attention has been paid on preparation methods for resistive-type gas sensors based on semiconductor metal oxides. In this work, tungsten oxide (WO{sub 3}) coatings were prepared on alumina substrates and used as gas sensitive layers. The coatings were deposited by atmospheric plasma spray using powder, solution precursor, or a combination of both. Tungsten oxide powder through a powder port and ammonium tungstate aqueous solution through a liquid port were injected into plasma stream respectively or together to deposit WO{sub 3} coatings. Phase structures in the coatings were characterized by X-ray diffraction analyzer. The field-emission scanning electron microscopy images confirmed that the coatings were in microstructure, nanostructure or micro-nanostructure. The sensing properties of the sensors based on the coatings exposed to 1 ppm nitrogen dioxide gas were characterized in a home-made instrument. Sensing properties of the coatings were compared and discussed. The influences of gas humidity and working temperature on the sensor responses were further studied. - Highlights: • Porous gas sensitive coatings were deposited by plasma spray using powder and solution precursor. • Crystallized WO{sub 3} were obtained through hybrid plasma spray plus a pre-conditioned step. • Plasma power had an important influence on coating microstructure. • The particle size of atmospheric plasma-sprayed microstructured coating was stable. • Solution precursor plasma-sprayed WO{sub 3} coatings had nanostructure and showed good responses to 1 ppm NO{sub 2}.

The shielding against radiation produced by powder metallurgy with tungsten copper alloy applied on transport equipment for radio-pharmaceutical products

International Nuclear Information System (INIS)

Cione, Francisco C.; Sene, Frank F.; Souza, Armando C. de; Betini, Evandro G.; Rossi, Jesualdo L.; Rizzuto, Marcia A.

2015-01-01

Safety is mandatory on medicine radiopharmaceutical transportation and dependent on radiation shielding material. The focus of the present work is to minimize the use of harmful materials as lead and depleted uranium usually used in packages transportation. The tungsten-copper composite obtained by powder metallurgy (PM) is non-toxic. In powder metallurgy the density and the porosity of the compacted parts depends basically upon particle size distribution of each component, mixture, compacting pressure and sintering temperature cycle. The tungsten-copper composite, when used for shielding charged particles, X-rays, gamma photons or other photons of lower energy require proper interpretation of the radiation transport phenomena. The radioactive energy reduction varies according to the porosity and density of the materials used as shielding. The main factor for radiation attenuation is the cross section value for tungsten. The motivation research factor is an optimization of the tungsten and cooper composition in order to achieve the best linear absorption coefficient given by equation I (x) = I 0 e (-ux) . Experiments were conducted to quantify the effective radiation shielding properties of tungsten-copper composite produced by PM, varying the cooper amount in the composite. The studied compositions were 15%, 20% and 25% copper in mass. The Compaction pressure was 270 MPa and the sintering atmosphere was in 1.1 atm in N 2 +H 2 . The sintering temperature was 980 deg C for 2 h. The linear absorption coefficient factor was similar either for the green and the sintered compacts, due the amount of porosity did not affect the radiation attenuation. Thus the sintered was meant for size reduction and mechanical properties enhancement. (author)

The shielding against radiation produced by powder metallurgy with tungsten copper alloy applied on transport equipment for radio-pharmaceutical products

Energy Technology Data Exchange (ETDEWEB)

Cione, Francisco C.; Sene, Frank F.; Souza, Armando C. de; Betini, Evandro G.; Rossi, Jesualdo L., E-mail: fceoni@hotmail.com, E-mail: ffsene@hotmail.com, E-mail: armandocirilo@yahoo.com, E-mail: evandrobetini@gmail.com, E-mail: jelrossi@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Rizzuto, Marcia A., E-mail: marizzutto@if.usp.br [Universidade de Sao Paulo (IF/USP), SP (Brazil). Instituto de Fisica

2015-07-01

Safety is mandatory on medicine radiopharmaceutical transportation and dependent on radiation shielding material. The focus of the present work is to minimize the use of harmful materials as lead and depleted uranium usually used in packages transportation. The tungsten-copper composite obtained by powder metallurgy (PM) is non-toxic. In powder metallurgy the density and the porosity of the compacted parts depends basically upon particle size distribution of each component, mixture, compacting pressure and sintering temperature cycle. The tungsten-copper composite, when used for shielding charged particles, X-rays, gamma photons or other photons of lower energy require proper interpretation of the radiation transport phenomena. The radioactive energy reduction varies according to the porosity and density of the materials used as shielding. The main factor for radiation attenuation is the cross section value for tungsten. The motivation research factor is an optimization of the tungsten and cooper composition in order to achieve the best linear absorption coefficient given by equation I{sub (x)} = I{sub 0}e{sup (-ux)}. Experiments were conducted to quantify the effective radiation shielding properties of tungsten-copper composite produced by PM, varying the cooper amount in the composite. The studied compositions were 15%, 20% and 25% copper in mass. The Compaction pressure was 270 MPa and the sintering atmosphere was in 1.1 atm in N{sub 2}+H{sub 2}. The sintering temperature was 980 deg C for 2 h. The linear absorption coefficient factor was similar either for the green and the sintered compacts, due the amount of porosity did not affect the radiation attenuation. Thus the sintered was meant for size reduction and mechanical properties enhancement. (author)

Solid-state sintering of tungsten heavy alloys

International Nuclear Information System (INIS)

Gurwell, W.E.

1994-10-01

Solid-state sintering is a technologically important step in the fabrication of tungsten heavy alloys. This work addresses practical variables affecting the sinterability: powder particle size, powder mixing, and sintering temperature and time. Compositions containing 1 to 10 micrometer (μM) tungsten (W) powders can be fully densified at temperatures near the matrix solidus. Blending with an intensifier bar provided good dispersion of elemental powders and good as-sintered mechanical properties under adequate sintering conditions. Additional ball milling increases powder bulk density which primarily benefits mold and die filling. Although fine, 1 μm W powder blends have high sinterability, higher as-sintered ductilities are reached in shorter sintering times with coarser, 5 μm W powder blends; 10μm W powder blends promise the highest as-sintered ductilities due to their coarse microstructural W

Sintering by infiltration of loose mixture of powders, a method for metal matrix composite elaboration

International Nuclear Information System (INIS)

Constantinescu, V.; Orban, R.; Colan, H.

1993-01-01

Starting from the observation that Sintering by Infiltration of Loose Mixture of Powders confers large possibilities for both complex shaped and of large dimensions Particulate Reinforced Metal Matrix Composite components elaboration, its mechanism comparative with those of the classical melt infiltration was investigated. Appropriate measures in order to prevent an excessive hydrostatic flow of the melt and, consequently, reinforcement particle dispersion, as well as to promote wetting in both infiltration and liquid phase sintering stages of the process were established as necessary. Some experimental results in the method application to the fusion tungsten carbide and diamond reinforced metal matrix composite elaboration are, also, presented. (orig.)

Metal-Matrix Hardmetal/Cermet Reinforced Composite Powders for Thermal Spray

Directory of Open Access Journals (Sweden)

Dmitri GOLJANDIN

2012-03-01

Full Text Available Recycling of materials is becoming increasingly important as industry response to public demands, that resources must be preserved and environment protected. To produce materials competitive in cost with primary product, secondary producers have to pursue new technologies and other innovations. For these purposes different recycling technologies for composite materials (oxidation, milling, remelting etc are widely used. The current paper studies hardmetal/cermet powders produced by mechanical milling technology. The following composite materials were studied: Cr3C2-Ni cermets and WC-Co hardmetal. Different disintegrator milling systems for production of powders with determined size and shape were used. Chemical composition of produced powders was analysed.  To estimate the properties of recycled hardmetal/cermet powders, sieving analysis, laser granulometry and angularity study were conducted. To describe the angularity of milled powders, spike parameter–quadric fit (SPQ was used and experiments for determination of SPQ sensitivity and precision to characterize particles angularity were performed. Images used for calculating SPQ were taken by SEM processed with Omnimet Image Analyser 22. The graphs of grindability and angularity were composed. Composite powders based on Fe- and Ni-self-fluxing alloys for thermal spray (plasma and HVOF were produced. Technological properties of powders and properties of thermal sprayed coatings from studied powders were investigated. The properties of spray powders reinforced with recycled hardmetal and cermet particles as alternatives for cost-sensitive applications were demonstrated.DOI: http://dx.doi.org/10.5755/j01.ms.18.1.1348

Tribological wear behavior of diamond reinforced composite coating

International Nuclear Information System (INIS)

Venkateswarlu, K.; Ray, Ajoy Kumar; Gunjan, Manoj Kumar; Mondal, D.P.; Pathak, L.C.

2006-01-01

In the present study, diamond reinforced composite (DRC) coating has been applied on mild steel substrate using thermal spray coating technique. The composite powder consists of diamond, tungsten carbide, and bronze, which was mixed in a ball mill prior deposition by thermal spray. The microstructure and the distribution of diamond and tungsten carbide particle in the bronze matrix were studied. The DRC-coated mild steel substrates were assessed in terms of their high stress abrasive wear and compared with that of uncoated mild steel substrates. It was observed that when sliding against steel, the DRC-coated sample initially gains weight, but then loses the transferred counter surface material. In case of abrasive wear, the wear rate was greatly reduced due to the coating; wherein the wear rate decreased with increase in diamond content

Emission property of scandia and Re doped tungsten matrix dispenser cathode

International Nuclear Information System (INIS)

Wang Jinshu; Wang Yanchun; Liu Wei; Li Lili; Wang Yiman; Zhou Meiling

2008-01-01

Scandia and rhenium doped tungsten powders have been prepared by solid-liquid doping combined with two-step reduction method. The experimental results show that scandia distributes evenly in the doped tungsten powder. Moreover, the addition of scandia and rhenium could decrease the particle size of tungsten. By using this kind of powder, scandia and rhenium doped tungsten matrix with sub-micrometer sized tungsten grains and a uniform distribution of Sc 2 O 3 together with high pore density has been obtained. The emission property result shows that high space charge limited current density of more than 30 A/cm 2 at 850 deg. C has been obtained for this cathode. This excellent emission capability results from an active layer uniformly covering the sub-micron structure framework of the cathodes

Strain aging in tungsten heavy alloys

International Nuclear Information System (INIS)

Dowding, R.J.; Tauer, K.J.

1991-01-01

This paper reports on tungsten heavy alloys which are two-phase mixtures of body center cubic (BCC) tungsten surrounded by a face center cubic (FCC) matrix. The matrix is most often composed of nickel and iron in a ratio of 70:30 but, occasionally, the matrix may also contain cobalt or copper. Nickel, however, is always the primary matrix component. The tungsten heavy alloy is fabricated through powder metallurgy techniques. Elemental powders are blended, pressed to shape, and sintered. Depending upon the tungsten content, the sintering temperatures are usually in the range of 1450 degrees C to 1525 degrees C. These temperatures are high enough that, as a result, the matrix is at the liquid phase and the process is known as liquid phase sintering. At the liquid phase temperature, the matrix becomes saturated with tungsten, but this does not change the FCC character of the matrix. The sintering is usually done in a hydrogen atmosphere furnace in order to reduce the oxides on the tungsten powder surfaces and create clean, active surfaces which will enhance the adherence between the tungsten and the matrix. The hydrogen atmosphere also creates the presence of excess dissolved hydrogen in the alloy. It has been shown that the hydrogen degrades the toughness and ductility of the heavy alloy. A post-sintering vacuum heat treatment is generally required to insure that there is no residual hydrogen present. The as-sintered tensile strength of a 90% tungsten, 7% nickel, 3% iron alloy (90W) is in the range of 800 to 940 MPa and can be increased significantly by cold working, usually rolling or swaging. Swaging to reductions in area of 20% can result in tensile strengths of 1250 MPa or more. As the strength increases, the elongation, which may have been 30% or more, decreases to less than 5%

A study of scandia and rhenium doped tungsten matrix dispenser cathode

Science.gov (United States)

Wang, Jinshu; Li, Lili; Liu, Wei; Wang, Yanchun; Zhao, Lei; Zhou, Meiling

2007-10-01

Scandia and rhenium doped tungsten powders were prepared by solid-liquid doping combined with two-step reduction method. The experimental results show that scandia was distributed evenly on the surface of tungsten particles. The addition of scandia and rhenium could decrease the particle size of doped tungsten, for example, the tungsten powders doped with Sc 2O 3 and Re had the average size of about 50 nm in diameter. By using this kind of powder, scandia and rhenium doped tungsten matrix with the sub-micrometer sized tungsten grains was obtained. This kind of matrix exhibited good anti-bombardment insensitivity at high temperature. The emission property result showed that high space charge limited current densities of more than 60 A/cm 2 at 900 °C could be obtained for this cathode. A Ba-Sc-O multilayer about 100 nm in thickness formed at the surface of cathode after activation led to the high emission property.

Retrofitting of Reinforced Concrete Beams using Reactive Powder Concrete (RPC)

Science.gov (United States)

Karthik, S.; Sundaravadivelu, Karthik

2017-07-01

Strengthening of existing damaged structures is one of the leading studies in civil engineering. The purpose of retrofitting is to structurally treat the member with an aim to restore the structure to its original strength. The focus of this project is to study the behaviour of damaged Reinforced Concrete beam retrofitted with Reactive Powder Concrete (RPC) Overlay. Reinforced concrete beams of length 1200 mm, width 100 mm and depth 200 mm were casted with M30 grade of concrete in the laboratory and cured for 28 days. One beam is taken as control and are tested under two point loading to find out ultimate load. Remaining beams are subjected to 90 % ultimate load of control beams. The partially damaged beams are retrofitted with Reactive Powder Concrete Overlay at the full tension face of the beam and side overlay depends upon the respectable retrofitting techniques with 10 mm and 20 mm thick layer to find optimum. Materials like steel fibres are added to enhance the ductility by eliminating coarse particle for homogeneity of the structure. Finally, the modes of failure for retrofitted beams are analysed experimentally under two point loading & compared the results with Control beam.

Investigation of composition of the products of thermal processing of tungsten concentrate

International Nuclear Information System (INIS)

Sokol, I.V.; Krasnova, T.V.

1994-01-01

The composition of the products of carbidization of tungsten concentrate has been investigated. A method ha sbeen developed for chemcial phase analysis of multicomponent powders based on tungsten carbides. The prepared powders have been used for the manufacture of electrode tools based on a tungsten-copper preudoalloy, which can be for dimensional electroerosion treatment of hard alloys and electrodes for electric-spark alloying

Evaluation of mechanically alloyed Cu-based powders as filler alloy for brazing tungsten to a reduced activation ferritic-martensitic steel

Science.gov (United States)

de Prado, J.; Sánchez, M.; Ureña, A.

2017-07-01

80Cu-20Ti powders were evaluated for their use as filler alloy for high temperature brazing of tungsten to a reduced activation ferritic/martensitic steel (Eurofer), and its application for the first wall of the DEMO fusion reactor. The use of alloyed powders has not been widely considered for brazing purposes and could improve the operational brazeability of the studied system due to its narrower melting range, determined by DTA analysis, which enhances the spreading capabilities of the filler. Ti contained in the filler composition acts as an activator element, reacting and forming several interfacial layers at the Eurofer-braze, which enhances the wettability properties and chemical interaction at the brazing interface. Brazing thermal cycle also activated the diffusion phenomena, which mainly affected to the Eurofer alloying elements causing in it a softening band of approximately 400 μm of thickness. However, this softening effect did not degrade the shear strength of the brazed joints (94 ± 23 MPa), because failure during testing was always located at the tungsten-braze interface.

Microstructure, mechanical behaviour and fracture of pure tungsten wire after different heat treatments

DEFF Research Database (Denmark)

Zhao, P.; Riesch, J.; Höschen, T.

2017-01-01

Plastic deformation of tungsten wire is an effective source of toughening tungsten fibre-reinforced tungsten composites (Wf/W) and other tungsten fibre-reinforced composites. To provide a reference for optimization of those composites, unconstrained pure tungsten wire is studied after various hea...... a rather different microstructure. As-fabricated wire and wire recrystallized at 1273 K for 3 h show fine grains with a high aspect ratio and a substantial plastic deformability: a clearly defined tensile strength, high plastic work, similar necking shape, and the characteristic knife...

Structure of tungsten electrodeposited from oxide chloride-fluoride molten salts

International Nuclear Information System (INIS)

Pavlovskij, V.A.; Reznichenko, V.A.

1998-01-01

Investigation results on the influence of electrolysis parameters and electrolyte composition on tungsten cathode deposit structure are presented. The electrolysis was performed in NaCl-NaF-WO 3 molten salts using tungsten and tungsten coated molybdenum cathodes. Morphological and metallographic studies of tungsten crystals were carrier out. Tungsten deposits were obtained in the form of crystalline conglomerates, sponge and high dispersity powder

Low-temperature densification and excellent thermal properties of W–Cu thermal-management composites prepared from copper-coated tungsten powders

International Nuclear Information System (INIS)

Zhang, Lianmeng; Chen, Wenshu; Luo, Guoqiang; Chen, Pingan; Shen, Qiang; Wang, Chuanbin

2014-01-01

Highlights: • High-density (98.4%) W–20 wt.%Cu composites were low-temperature fabricated. • A highly pure Cu network and a homogenous microstructure formed in the composites. • The interfaces between W and Cu are well bonded with no spaces. • The composites have excellent thermal properties. -- Abstract: High-density W–20 wt.%Cu composites containing a Cu-network structure and exhibiting good thermal properties were fabricated by low-temperature hot-press sintering from high-purity copper-coated tungsten powders. The relative density of W–20 wt.%Cu composites sintered at 950 °C–100 MPa–2 h was 98.4%. The low-temperature densification of W–Cu composites occurs because the sintering mode of the coated particles involves only sintering of Cu to Cu, rather than both Cu to W and Cu to Cu, as required for conventional powder particles. The microstructure shows that a network of high-purity Cu extends throughout the composites, and that the W is distributed homogeneously; the interfaces between W and Cu show good contact. The composites have excellent thermal conductivity (239 W/(m K)) and a relatively low coefficient of thermal expansion (7.4 × 10 −6 /K), giving them some of the best properties reported to date for thermal-management materials. The excellent performance is mainly because of their structure, which arises from the characteristics of the high-purity copper-coated tungsten powders

The effect of phosphorus on the formation of tungsten dioxide: A novel morphology

International Nuclear Information System (INIS)

Hegedus, E.; Neugebauer, J.

1999-01-01

The industrial production of tungsten is based on the hydrogen reduction of tungsten oxides, ammonium paratungstate (APT) or ammonium tungsten oxide bronze (ATOB). Hydrogen reduction is applied when high purity tungsten is required and when the addition of other elements or compounds (dopants) is desired for modification of the properties of the metal powder. The first stage of the reduction is finished when WO 2 is formed and it seems that the efficient incorporation of the additives starts mainly at this reduction step. The study reported here was undertaken to investigate the effect of phosphorus dope on the morphology of the intermediate tungsten dioxide and analyze its influence on the grain size of the final tungsten metal powder. The authors observed star shaped morphology of WO 2 , a structure which has not been describe in the literature. Contrary to the well-known cauliflower shaped tungsten dioxide, these starlets are not pseudomorphic to the initial ATOB particles; they grow separately and have a great influence on the grain size of the final metal powder

Evaluation of mechanically alloyed Cu-based powders as filler alloy for brazing tungsten to a reduced activation ferritic-martensitic steel

Energy Technology Data Exchange (ETDEWEB)

Prado, J. de, E-mail: javier.deprado@urjc.es; Sánchez, M.; Ureña, A.

2017-07-15

80Cu-20Ti powders were evaluated for their use as filler alloy for high temperature brazing of tungsten to a reduced activation ferritic/martensitic steel (Eurofer), and its application for the first wall of the DEMO fusion reactor. The use of alloyed powders has not been widely considered for brazing purposes and could improve the operational brazeability of the studied system due to its narrower melting range, determined by DTA analysis, which enhances the spreading capabilities of the filler. Ti contained in the filler composition acts as an activator element, reacting and forming several interfacial layers at the Eurofer-braze, which enhances the wettability properties and chemical interaction at the brazing interface. Brazing thermal cycle also activated the diffusion phenomena, which mainly affected to the Eurofer alloying elements causing in it a softening band of approximately 400 μm of thickness. However, this softening effect did not degrade the shear strength of the brazed joints (94 ± 23 MPa), because failure during testing was always located at the tungsten-braze interface. - Highlights: •W-Eurofer brazed joints, manufactured using Cu-based mechanically alloyed powders as filler is proposed. •The benefits derivate from the alloyed composition could improve the operational brazeability of the studied system. •Tested pre-alloyed fillers have a more homogeneous melting stage which enhances its spreading and flowing capabilities. •This behaviour could lead to work with higher heating rates and lower brazing temperatures.

Exploration on Wire Discharge Machining Added Powder for Metal-Based Diamond Grinding Wheel on Wire EDM Dressing and Truing of Grinding Tungsten Carbide Material

Science.gov (United States)

Chow, H. M.; Yang, L. D.; Lin, Y. C.; Lin, C. L.

2017-12-01

In this paper, the effects of material removal rate and abrasive grain protrusion on the metal-based diamond grinding wheel were studied to find the optimal parameters for adding powder and wire discharge. In addition, this kind of electric discharge method to add powder on the metal-based diamond grinding wheel on line after dressing and truing will be applied on tungsten carbide to study the grinding material removal rate, grinding wheel wear, surface roughness, and surface micro-hardness.

Superconducting properties and uniaxial strain characteristics of Nb3Sn fiber-reinforced superconductors with tantalum reinforcement fibers

International Nuclear Information System (INIS)

Arai, Kazuaki; Umeda, Masaichi; Agatsuma, Koh; Tateishi, Hiroshi

1998-01-01

We have been developing fiber-reinforced superconductors (FRS) for high-field and large-scale magnets. Tungsten fibers have been selected as the reinforcement fiber for FRS so far because tungsten has the highest elastic modulus of approximately 400 GPa which can minimize the strain from electromagnetic force. The preparation process of FRS consists of sputtering deposition and heat treatment because it may be difficult to apply drawing methods to materials of high-elastic modulus such as tungsten. Tantalum has high elastic modulus of 178 GPa and its thermal expansion coefficient that is closer to that of Nb 3 Sn than tungsten's, which means prestrain in Nb 3 Sn in FRS is reduced by adopting tantalum fibers. Tantalum has been used as barriers between bronze and copper in conventional Nb 3 Sn superconductors which are usually prepared with drawing process despite of the tantalum's high elastic modulus. That implies drawing process may be applied to prepare FRS with tantalum reinforcement fibers. In this paper, FRS using tantalum fibers prepared with sputtering process are described with making comparison with FRS of tungsten to clarify the basic properties of FRS using tantalum fibers. Depth profiles in Nb 3 Sn layer in FRS were measured to examine reaction between superconducting layers and reinforcement fibers. Superconducting properties including strain and stress characteristics were shown. Those data will contribute to design of FRS using tantalum reinforcement fibers with adopts the drawing processes. (author)

Laser deposition of carbide-reinforced coatings

International Nuclear Information System (INIS)

Cerri, W.; Martinella, R.; Mor, G.P.; Bianchi, P.; D'Angelo, D.

1991-01-01

CO 2 laser cladding with blown powder presents many advantages: fusion bonding with the substrate with low dilution, metallurgical continuity in the metallic matrix, high solidification rates, ease of automation, and reduced environmental contamination. In the present paper, laser cladding experimental results using families of carbides (tungsten and titanium) mixed with metallic alloys are reported. As substrates, low alloy construction steel (AISI 4140) (austenitic stainless steel) samples have been utilized, depending on the particular carbide reinforcement application. The coating layers obtained have been characterized by metallurgical examination. They show low dilution, absence of cracks, and high abrasion resistance. The WC samples, obtained with different carbide sizes and percentages, have been characterized with dry and rubber wheel abrasion tests and the specimen behaviour has been compared with the behaviour of materials used for similar applications. The abrasion resistance proved to be better than that of other widely used hardfacing materials and the powder morphology have a non-negligible influence on the tribological properties. (orig.)

Synthesis, Consolidation and Characterization of Sol-gel Derived Tantalum-Tungsten Oxide Thermite Composites

Energy Technology Data Exchange (ETDEWEB)

Cervantes, O [Univ. of California, Davis, CA (United States)

2010-06-01

Energetic composite powders consisting of sol-gel (SG) derived nanostructured tungsten oxide were produced with various amounts of micrometer-scale tantalum fuel metal. Such energetic composite powders were ignition-tested and results show that the powders are not sensitive to friction, spark and/or impact ignition. Initial consolidation experiments, using the High Pressure Spark Plasma Sintering (HPSPS) technique, on the SG derived nanostructured tungsten oxide produced samples with higher relative density than can be achieved with commercially available tungsten oxide. The SG derived nanostructured tungsten oxide with immobilized tantalum fuel metal (Ta - WO3) energetic composite was consolidated to a density of 9.17 g·cm-3 or 93% relative density. In addition, those samples were consolidated without significant pre-reaction of the constituents, thus retaining their stored chemical energy.

Brazing molybdenum and tungsten for high temperature service

International Nuclear Information System (INIS)

Lundberg, L.B.; Turner, W.C.; Hoffman, C.G.

1978-01-01

Investigations were conducted to develop vacuum brazes for molybdenum and tungsten which can be used in seal joint applications up to 1870 K (1597 C, 2907 F). Joints were attempted in molybdenum, tungsten and tungsten--molybdenum. The braze materials included: Ti--10Cr powder, Ti--30V wire, Ti--65V wire, V wire, Ni electroplate, MoB--50MoC powder mixture, V--50Mo powder mixture, Mo--15MoB 2 powder mixture and Mo--49V--15MoB 2 powder mixture. Braze temperature ranged from 1900 K (1627 C, 2961 F) to 2530 K, (2257 C, 4095 F), and leak-tight joints were made with all braze materials except Ti--10Cr. After heat treatments up to 1870 K (1597 C, 2907 F) Kirkendall voiding was found to cause leakage of some of the joints made with only substitutional alloying elements. However, adding base metal powders to the braze or narrowing the root opening eliminated this problem. Kirkendall voiding was not a problem when interstitial elements were a major ingredient in the braze material. Shear testing of Ti--65V, V, MoB--50MoC and V--50Mo brazed molybdenum at 1670 K (1397 C, 2547 F) indicated strengths equal to or better than the base metal. Ti--65V, V--50Mo and MoB--50MoC brazed joints were exposed to basalt at 1670 K (1397 C, 2547 F) for 3 h without developing leaks

Tungsten alloy research at the US Army Materials Technology Laboratory

International Nuclear Information System (INIS)

Dowding, R.J.

1991-01-01

This paper reports that recent research into tungsten heavy alloys at the U. S. Army Materials Technology Laboratory (MTL) has explored many areas of processing and process development. The recrystallization and respheroidization of tungsten grains in a heavily cold worked heavy alloy has been examined and resulted in the identification of a method of grain refinement. Another area of investigation has been lightly cold worked. It was determined that it was possible to increase the strength and hardness of the tungsten grains by proper hat treatment. MTL has been involved in the Army's small business innovative research (SBIR) program and several programs have been funded. Included among these are a method of coating the tungsten powders with the alloying elements and the development of techniques of powder injection molding of heavy alloys

Reduction of blue tungsten oxide

International Nuclear Information System (INIS)

Wilken, T.; Wert, C.; Woodhouse, J.; Morcom, W.

1975-01-01

A significant portion of commercial tungsten is produced by hydrogen reduction of oxides. Although several modes of reduction are possible, hydrogen reduction is used where high purity tungsten is required and where the addition of other elements or compounds is desired for modification of the metal, as is done for filaments in the lamp industry. Although several investigations of the reduction of oxides have been reported (1 to 5), few principles have been developed which can aid in assessment of current commercial practice. The reduction process was examined under conditions approximating commercial practice. The specific objectives were to determine the effects of dopants, of water vapor in the reducing atmosphere, and of reduction temperature upon: (1) the rate of the reaction by which blue tungsten oxide is reduced to tungsten metal, (2) the intermediate oxides associated with reduction, and (3) the morphology of the resulting tungsten powder

Rapid additive manufacturing of MR compatible multipinhole collimators with selective laser melting of tungsten powder.

Science.gov (United States)

Deprez, Karel; Vandenberghe, Stefaan; Van Audenhaege, Karen; Van Vaerenbergh, Jonas; Van Holen, Roel

2013-01-01

The construction of complex collimators with a high number of oblique pinholes is very labor intensive, expensive or is sometimes impossible with the current available techniques (drilling, milling or electric discharge machining). All these techniques are subtractive: one starts from solid plates and the material at the position of the pinholes is removed. The authors used a novel technique for collimator construction, called metal additive manufacturing. This process starts with a solid piece of tungsten on which a first layer of tungsten powder is melted. Each subsequent layer is then melted on the previous layer. This melting is done by selective laser melting at the locations where the CAD design file defines solid material. A complex collimator with 20 loftholes with 500 μm diameter pinhole opening was designed and produced (16 mm thick and 70 × 52 mm(2) transverse size). The density was determined, the production accuracy was measured (GOM ATOS II Triple Scan, Nikon AZ100M microscope, Olympus IMT200 microscope). Point source measurements were done by mounting the collimator on a SPECT detector. Because there is increasing interest in dual-modality SPECT-MR imaging, the collimator was also positioned in a 7T MRI scanner (Bruker Pharmascan). A uniform phantom was acquired using T1, T2, and T2* sequences to check for artifacts or distortion of the phantom images due to the collimator presence. Additionally, three tungsten sample pieces (250, 500, and 750 μm thick) were produced. The density, attenuation (140 keV beam), and uniformity (GE eXplore Locus SP micro-CT) of these samples were measured. The density of the collimator was equal to 17.31 ± 0.10 g∕cm(3) (89.92% of pure tungsten). The production accuracy ranges from -260 to +650 μm. The aperture positions have a mean deviation of 5 μm, the maximum deviation was 174 μm and the minimum deviation was -122 μm. The mean aperture diameter is 464 ± 19 μm. The calculated and measured sensitivity and

Aluminum powder size and microstructure effects on properties of boron nitride reinforced aluminum matrix composites fabricated by semi-solid powder metallurgy

International Nuclear Information System (INIS)

Chen, Cunguang; Guo, Leichen; Luo, Ji; Hao, Junjie; Guo, Zhimeng; Volinsky, Alex A.

2015-01-01

Al matrix composite reinforced by hexagonal boron nitride (h-BN) with nearly full densification was successfully fabricated by the semi-solid powder metallurgy technique. The h-BN/Al composites were synthesized with elemental pure Al powder size of d_5_0=35, 12 and 2 μm. The powder morphology and the structural characteristics of the composites were analyzed using X-ray diffraction, scanning and transmission electron microscopy. The density, Brinell hardness and compressive behavior of the samples were characterized. Density measurement of the Al composites revealed that the composite densification can be effectively promoted by plenty of embedded liquid phase under pressure. Composites prepared using Al powder with varying granularity showed different grain characteristics, and in situ recrystallization occurred inside the original grains with 35 μm Al powder. A sharp interface consisting of Al/Al_2O_3/h-BN was present in the composites. Both the compressive strength and the fracture strain of the investigated composites increased with the decrease of the Al powder size, along with the Brinell hardness. The composite with 2 μm Al powder exhibited the highest relative density (99.3%), Brinell harness (HB 128), compressive strength (763 MPa) and fracture strain (0.299).

Powder metallurgical processing of self-passivating tungsten alloys for fusion first wall application

International Nuclear Information System (INIS)

López-Ruiz, P.; Ordás, N.; Iturriza, I.; Walter, M.; Gaganidze, E.; Lindig, S.; Koch, F.; García-Rosales, C.

2013-01-01

Self-passivating tungsten based alloys are expected to provide a major safety advantage compared to pure tungsten, presently the main candidate material for first wall armour of future fusion reactors. In case of a loss of coolant accident with simultaneous air ingress, a protective oxide scale will be formed on the surface of W avoiding the formation of volatile and radioactive WO 3 . Bulk WCr12Ti2.5 alloys were manufactured by mechanical alloying (MA) and hot isostatic pressing (HIP), and their properties compared to bulk WCr10Si10 alloys from previous work. The MA parameters were adjusted to obtain the best balance between lowest possible amount of contaminants and effective alloying of the elemental powders. After HIP, a density >99% is achieved for the WCr12Ti2.5 alloy and a very fine and homogeneous microstructure with grains in the submicron range is obtained. Unlike the WCr10Si10 material, no intergranular ODS phase inhibiting grain growth was detected. The thermal and mechanical properties of the WCr10Si10 material are dominated by the silicide (W,Cr) 5 Si 3 ; it shows a sharp ductile-to brittle transition in the range 1273–1323 K. The thermal conductivity of the WCr12Ti2.5 alloy is close to 50 W/mK in the temperature range of operation; it exhibits significantly higher strength and lower DBTT – around 1170 K – than the WCr10Si10 material

SPS Fabrication of Tungsten-Rhenium Alloys in Support of NTR Fuels Development

International Nuclear Information System (INIS)

Webb, Jonathan A.; Charit, Indrajit; Sparks, Cory; Butt, Darryl P.; Frary, Megan; Carroll, Mark

2011-01-01

Tungsten metal slugs were fabricated via Spark Plasma Sintering (SPS) of powdered metals at temperatures ranging from 1575 K to 1975 K and hold times of 5 minutes to 30 minutes, using powders with an average diameter of 7.8 ?m. Sintered tungsten specimens were found to have relative densities ranging from 83 % to 94 % of the theoretical density for tungsten. Consolidated specimens were also tested for their Vickers Hardness Number (VHN), which was fitted as a function of relative density; the fully consolidated VHN was extrapolated to be 381.45 kg/mm2. Concurrently, tungsten and rhenium powders with average respective diameters of 0.5 ?m and 13.3 ?m were pre-processed either by High-Energy-Ball-Milling (HEBM) or by homogeneous mixing to yield W-25at.%Re mixtures. The powder batches were sintered at temperatures of 1975 K and 2175 K for hold times ranging from 0 minutes to 60 minutes yielding relative densities ranging from 94% to 97%. The combination of HEBM and sintering showed a significant decrease in the inter-metallic phases compared to that of the homogenous mixing and sintering.

Interactions between tungsten carbide (WC) particulates and metal matrix in WC-reinforced composites

International Nuclear Information System (INIS)

Lou, D.; Hellman, J.; Luhulima, D.; Liimatainen, J.; Lindroos, V.K.

2003-01-01

A variety of experimental techniques have been used to investigate the interactions between tungsten carbide (WC-Co 88/12) particulates and the matrix in some new wear resistant cobalt-based superalloy and steel matrix composites produced by hot isostatic pressing. The results show that the chemical composition of the matrix has a strong influence on the interface reaction between WC and matrix and the structural stability of the WC particulates in the composite. Some characteristics of the interaction between matrix and reinforcement are explained by the calculation of diffusion kinetics. The three-body abrasion wear resistance of the composites has been examined based on the ASTM G65-91 standard procedure. The wear behavior of the best composites of this study shows great potential for wear protection applications

Method of making a long life high current density cathode from tungsten and iridium powders using a quaternary compound as the impregnant

International Nuclear Information System (INIS)

Branovich, L.E.; Smith, B.; Freemen, G.L.; Eckart, D.W.

1990-01-01

This patent describes a method of making a long life high current density cathode. It is suitable for operation in microwave devices. It is made from tungsten and iridium powders using a quaternary compound including barium, oxygen, a metal selected from the group consisting of osmium, iridium, rhodium, and rhenium, and a metal selected from the group consisting of strontium, calcium, scandium, and titanium as the impregnant

Tungsten/copper composite deposits produced by a cold spray

International Nuclear Information System (INIS)

Kang, Hyun-Ki; Kang, Suk Bong

2003-01-01

An agglomerated tungsten/copper composite powder was both cold sprayed and plasma sprayed onto a mild steel substrate for electronic package applications. Most pores resulting from the spraying were found in the vicinity of the tungsten-rich regions of the final product. The levels of porosity varied with the amount of tungsten present. No copper oxidation was found at the cold-sprayed deposit, but relatively high copper oxidation was observed at the plasma-sprayed deposit

Tensile behavior of unnotched and notched tungsten--copper laminar composites

International Nuclear Information System (INIS)

Hoffman, C.A.

1976-06-01

Relations were studied between the tensile strengths of unnotched and of notched, and elastic moduli of unnotched laminar sheet or foil composites and the amounts of reinforcement. Tungsten was used as the reinforcement and copper as the matrix, and the tests were run at room temperature. Three thicknesses of tungsten (i.e., 0.00254, 0.0127, and 0.0254 cm (0.001, 0.005, and 0.010 in) were used, and the nominal volume fraction of tungsten was varied from about 0.05 to 0.95. It was found that the tensile strength of the unnotched specimens could be related to the amount of reinforcement, as could the elastic moduli, and that these values could be predicted by use of the rule of mixtures. The tensile strengths of the notched laminar composites could be predicted by use of the rule of mixtures using strengths for notched constituents, provided notch effects did not predominate. (Author)

Powder metallurgical processing of self-passivating tungsten alloys for fusion first wall application

Energy Technology Data Exchange (ETDEWEB)

López-Ruiz, P.; Ordás, N.; Iturriza, I. [CEIT and Tecnun (University of Navarra), E-20018 San Sebastian (Spain); Walter, M.; Gaganidze, E. [Karlsruhe Institute of Technology (KIT), D-76344 Eggenstein-Leopoldshafen (Germany); Lindig, S.; Koch, F. [Max-Planck-Institut für Plasmaphysik, EURATOM Association, D-85748 Garching (Germany); García-Rosales, C., E-mail: cgrosales@ceit.es [CEIT and Tecnun (University of Navarra), E-20018 San Sebastian (Spain)

2013-11-15

Self-passivating tungsten based alloys are expected to provide a major safety advantage compared to pure tungsten, presently the main candidate material for first wall armour of future fusion reactors. In case of a loss of coolant accident with simultaneous air ingress, a protective oxide scale will be formed on the surface of W avoiding the formation of volatile and radioactive WO{sub 3}. Bulk WCr12Ti2.5 alloys were manufactured by mechanical alloying (MA) and hot isostatic pressing (HIP), and their properties compared to bulk WCr10Si10 alloys from previous work. The MA parameters were adjusted to obtain the best balance between lowest possible amount of contaminants and effective alloying of the elemental powders. After HIP, a density >99% is achieved for the WCr12Ti2.5 alloy and a very fine and homogeneous microstructure with grains in the submicron range is obtained. Unlike the WCr10Si10 material, no intergranular ODS phase inhibiting grain growth was detected. The thermal and mechanical properties of the WCr10Si10 material are dominated by the silicide (W,Cr){sub 5}Si{sub 3}; it shows a sharp ductile-to brittle transition in the range 1273–1323 K. The thermal conductivity of the WCr12Ti2.5 alloy is close to 50 W/mK in the temperature range of operation; it exhibits significantly higher strength and lower DBTT – around 1170 K – than the WCr10Si10 material.

Underwater explosive compaction-sintering of tungsten-copper coating on a copper surface

Science.gov (United States)

Chen, Xiang; Li, Xiaojie; Yan, Honghao; Wang, Xiaohong; Chen, Saiwei

2018-01-01

This study investigated underwater explosive compaction-sintering for coating a high-density tungsten-copper composite on a copper surface. First, 50% W-50% Cu tungsten-copper composite powder was prepared by mechanical alloying. The composite powder was pre-compacted and sintered by hydrogen. Underwater explosive compaction was carried out. Finally, a high-density tungsten-copper coating was obtained by diffusion sintering of the specimen after explosive compaction. A simulation of the underwater explosive compaction process showed that the peak value of the pressure in the coating was between 3.0 and 4.8 GPa. The hardness values of the tungsten-copper layer and the copper substrate were in the range of 87-133 and 49 HV, respectively. The bonding strength between the coating and the substrate was approximately 100-105 MPa.

Properties of aerosol particles generated during 213 nm laser ablation: a study of compact and powdered tungsten carbides as materials with a two-component matrix

International Nuclear Information System (INIS)

Hola, M.; Konecna, V.; Kanicky, V.; Mikuska, P.; Kaiser, J.; Hanzlikova, R.

2009-01-01

Full text: The laser ablation process of tungsten carbide hardmetals was studied using 213 nm Nd:YAG laser. The samples were presented for ablation as sintered compacts or powders pressed into pellets to compare the generation of particles from samples with similar chemical composition but different physical properties. The influence of laser ablation parameters on the aerosol generation was studied using an optical aerosol spectrometer. In the case of powders, the effect of binder amount was investigated. The structure of generated particles and the properties of ablation-craters were additionally studied by SEM. (author)

Powder processing and spheroidizing with thermal inductively coupled plasma

International Nuclear Information System (INIS)

Nutsch, G.; Linke, P.; Zakharian, S.; Dzur, B.; Weiss, K.-H.

2001-01-01

Processing of advanced powder materials for the spraying industry is one of the most promising applications of the thermal RF inductively coupled plasma. By selecting the feedstock carefully and adjusting the RF plasma parameters, unique materials with high quality can be achieved. Powders injected in the hot plasma core emerge with modified shapes, morphology, crystal structure and chemical composition. Ceramic oxide powders such as Al 2 O 3 , ZrO 2 , SiO 2 are spheroidized with a high spheroidization rate. By using the RF induction plasma spheroidizing process tungsten melt carbide powders are obtained with a high spheroidization rate at high feeding rates by densification of agglomerated powders consisting of di-tungsten carbide and monocarbide with a definite composition. This kind of ball-like powders is particularly suited for wear resistant applications. (author)

Synthesis and electrical characterization of tungsten oxide nanowires

Institute of Scientific and Technical Information of China (English)

Huang Rui; Zhu Jing; Yu Rong

2009-01-01

Tungsten oxide nanowires of diameters ranging from 7 to 200 nm are prepared on a tungsten rod substrate by using the chemical vapour deposition (CVD) method with vapour-solid (VS) mechanism. Tin powders are used to control oxygen concentration in the furnace, thereby assisting the growth of the tungsten oxide nanowires. The grown tungsten oxide nanowires are determined to be of crystalline W18O49. Ⅰ-Ⅴ curves are measured by an in situ transmission electron microscope (TEM) to investigate the electrical properties of the nanowires. All of the Ⅰ-Ⅴ curves observed are symmetric, which reveals that the tungsten oxide nanowires are semiconducting. Quantitative analyses of the experimental I V curves by using a metal-semiconductor-metal (MSM) model give some intrinsic parameters of the tungsten oxide nanowires, such as the carrier concentration, the carrier mobility and the conductivity.

Review on the explosive consolidation methods to fabricate tungsten based PFMs

Energy Technology Data Exchange (ETDEWEB)

Wang, Shuming, E-mail: wangshuming@ustb.edu.cn; Sun, Chongxiao; Guo, Wenhao; Yan, Qingzhi; Zhou, Zhangjian; Zhang, Yingchun; Shen, Weiping; Ge, Changchun

2014-12-15

Tungsten is one of the best candidates for plasma-facing materials in the fusion reactors, owing to its many unique properties. In the development of tungsten-based Plasma Facing Materials/Components (PFMs/PFCs), materials scientists have explored many different, innovative preparation and processing routes to meet the requirement of International Thermonuclear Experimental Reactor (ITER). Some explosive consolidation technology intrinsic characteristics, which make it suitable for powder metallurgy (powders consolidation) and PFMs production, are the high pressure processing, highly short heating time and can be considered as a highly competitive green technology. In this work, an overview of explosive consolidation techniques applied to fabricate tungsten-based PFMs is presented. Emphasis is given to describe the main characteristics and potentialities of the explosive sintering, explosive consolidation techniques. The aspects presented and discussed in this paper indicate the explosive consolidation processes as a promising and competitive technology for tungsten-based PFMs processing.

Development Status of a CVD System to Deposit Tungsten onto UO2 Powder via the WCI6 Process

Science.gov (United States)

Mireles, O. R.; Kimberlin, A.; Broadway, J.; Hickman, R.

2014-01-01

Nuclear Thermal Propulsion (NTP) is under development for deep space exploration. NTP's high specific impulse (> 850 second) enables a large range of destinations, shorter trip durations, and improved reliability. W-60vol%UO2 CERMET fuel development efforts emphasize fabrication, performance testing and process optimization to meet service life requirements. Fuel elements must be able to survive operation in excess of 2850 K, exposure to flowing hydrogen (H2), vibration, acoustic, and radiation conditions. CTE mismatch between W and UO2 result in high thermal stresses and lead to mechanical failure as a result UO2 reduction by hot hydrogen (H2) [1]. Improved powder metallurgy fabrication process control and mitigated fuel loss can be attained by coating UO2 starting powders within a layer of high density tungsten [2]. This paper discusses the advances of a fluidized bed chemical vapor deposition (CVD) system that utilizes the H2-WCl6 reduction process.

Production of nanocrystalline metal powders via combustion reaction synthesis

Science.gov (United States)

Frye, John G.; Weil, Kenneth Scott; Lavender, Curt A.; Kim, Jin Yong

2017-10-31

Nanocrystalline metal powders comprising tungsten, molybdenum, rhenium and/or niobium can be synthesized using a combustion reaction. Methods for synthesizing the nanocrystalline metal powders are characterized by forming a combustion synthesis solution by dissolving in water an oxidizer, a fuel, and a base-soluble, ammonium precursor of tungsten, molybdenum, rhenium, or niobium in amounts that yield a stoichiometric burn when combusted. The combustion synthesis solution is then heated to a temperature sufficient to substantially remove water and to initiate a self-sustaining combustion reaction. The resulting powder can be subsequently reduced to metal form by heating in a reducing gas environment.

Vapor-transport of tungsten and its geologic application

Energy Technology Data Exchange (ETDEWEB)

Shibue, Y [Hyogo Univ. of Teacher Education, Hyogo (Japan)

1988-11-10

The volatility of tungsten in a hydrous system at elevated temperatures and pressures was examined, and a tentative model for the enrichment of tungsten in hydrothermal solutions for the deposits related to granitic activities was proposed. To produce vapor-saturated solution, 17 or 15ml of 20wt% NaCl solution was introduced into an autoclave. Ca(OH){sub 2} for tungsten and H{sub 2}WO{sub 4} for base metals were used as vapor-captures, and run products were identified by X-ray powder diffractometry. The results suggested that the ratio of tungsten to base metals was higher in a vapor phase than in a liquid phase, and more enrichment of tungsten in the vapor phase occurred at higher temperature and pressure under the coexistence of the vapor and liquid phase. The tentative model emphasizing the vapor-transport of tungsten could explain the presence of tungsten deposits without large mineralization of base metals. Geological schematic model for the generation of the hydrothermal solution enriched in tungsten compared with base metals was illustrated based on above mentioned results. 21 refs., 3 figs.

Low temperature processing of tungsten-fibre high-strength composite

International Nuclear Information System (INIS)

Semrau, W.M.

2001-01-01

A tungsten nickel/iron compound with a high tungsten content up to over 90 percent by volume of tungsten and an ideal distribution of the nickel-iron multilayer-matrix avoiding tungsten - tungsten interfaces, has been processed without the use of any sintering process and thus resulted in avoiding temperatures of above 700 o C during the entire manufacturing process. An electrochemical coating of coarse tungsten powder with alternating layers of nickel and iron and a forging process at temperatures not exceeding 650 o C resulted in a high strength compound, which easily could be altered into a tungsten fiber compound with a fiber-length to fiber-diameter ratio of more than 10 3 . From the viewpoint of the metallurgist, easier handling systems are obtained when both a liquid phase and high temperatures with their risks for grain structures and grain boundaries are lacking. (author)

Influence of Heavy Metal Powders on Rheological Properties of Poly(Lactic Acid)

Science.gov (United States)

Lebedev, S. M.; Gefle, O. S.; Amitov, E. T.; Berchuk, D. Yu.; Zhuravlev, D. V.

2017-08-01

Main properties of poly(lactic acid) (PLA) and composite materials on its basis filled with tungsten and lead powders are investigated. An anomalous decrease of the viscosity of melts of poly(lactic acid)/tungsten and poly(lactic acid)/lead composites is detected. The methods of differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), and IR spectroscopy are used for investigation. It is shown that the temperature at which the composites filled with tungsten and lead begin to melt decreases by more than 8 and 3°C in comparison with neat PLA. Our investigations show impossibility of preparing radiation resistant polymer composites based on PLA filled with tungsten and lead powders.

Development of Bulk Nanocrystalline Cemented Tungsten Carbide for Industrial Applicaitons

Energy Technology Data Exchange (ETDEWEB)

Z. Zak Fang, H. Y. Sohn

2009-03-10

This report contains detailed information of the research program entitled "Development of Bulk Nanocrystalline Cemented Tungsten Carbide Materials for Industrial Applications". The report include the processes that were developed for producing nanosized WC/Co composite powders, and an ultrahigh pressure rapid hot consolidation process for sintering of nanosized powders. The mechanical properties of consolidated materials using the nanosized powders are also reported.

Rapid Strengthening of Full-Sized Concrete Beams with Powder-Actuated fastening Systems and Fiber-Reinforced Polymer (FRP) Composite Materials

National Research Council Canada - National Science Library

Bank, Lawrence

2002-01-01

A research study was conducted to determine if the method of retrofitting reinforced concrete beams with powder-actuated fasteners and composite materials was applicable to full-scale flexural members...

Cyclic hot firing results of tungsten-wire-reinforced, copper-lined thrust chambers

Science.gov (United States)

Kazaroff, John M.; Jankovsky, Robert S.

1990-01-01

An advanced thrust liner material for potential long life reusable rocket engines is described. This liner material was produced with the intent of improving the reusable life of high pressure thrust chambers by strengthening the chamber in the hoop direction, thus avoiding the longitudinal cracking due to low cycle fatigue that is observed in conventional homogeneous copper chambers, but yet not reducing the high thermal conductivity that is essential when operating with high heat fluxes. The liner material produced was a tungsten wire reinforced copper composite. Incorporating this composite into two hydrogen-oxygen test rocket chambers was done so that its performance as a reusable liner material could be evaluated. Testing results showed that both chambers failed prematurely, but the crack sites were perpendicular to the normal direction of cracking indicating a degree of success in containing the tremendous thermal strain associated with high temperature rocket engines. The failures, in all cases, were associated with drilled instrumentation ports and no other damages or deformations were found elsewhere in the composite liners.

Incorporation of tungsten metal fibers in a metal and ceramic matrix

Czech Academy of Sciences Publication Activity Database

Brožek, Vlastimil; Vokáč, M.; Kolísko, J.; Pokorný, P.; Kubatík, Tomáš František

2017-01-01

Roč. 56, 1-2 (2017), s. 79-82 ISSN 0543-5846 Institutional support: RVO:61389021 Keywords : tungsten wires * tungsten fibers * plasma spraying * metallic coatings * ceramic coatings Subject RIV: JI - Composite Materials OBOR OECD: Composites (including laminates, reinforced plastics, cermets, combined natural and synthetic fibre fabrics http://hrcak.srce.hr/168890

Freeze-dried processing of tungsten heavy alloys

International Nuclear Information System (INIS)

White, G.D.; Gurwell, W.E.

1989-06-01

Tungsten heavy alloy powders were produced from freeze-dried aqueous solutions of ammonium metatungstate and, principally, sulfates of Ni and Fe. The freeze-dried salts were calcined and hydrogen reduced to form very fine, homogeneous, low-density, W heavy alloy powders having a coral-like structure with elements of approximately 0.1 μm in diameter. The powders yield high green strength and sinterability. Tungsten heavy alloy powders of 70%, 90%, and 96% W were prepared by freeze drying, compacted, and solid-state (SS) sintered to fully density at temperatures as low as 1200 degree C and also at conventional liquid-phase (LP) sintering temperatures. Solid-state sintered microstructures contained polygonal W grains with high contiguity; the matrix did not coat and separate the W grains to form low-contiguity, high-ductility structures. Liquid-phase sintered microstructures were very conventional in appearance, having W spheroids of low contiguity. All these materials were found to be brittle. High levels of residual S accompanied by segregation of the S to all the microstructural interfaces are principally responsible for the brittleness; problems with S could be eliminated by using Fe and Ni nitrates rather than the sulfates. 9 refs., 22 figs., 3 tabs

Study on the RF inductively coupled plasma spheroidization of refractory W and W-Ta alloy powders

Science.gov (United States)

Chenfan, YU; Xin, ZHOU; Dianzheng, WANG; Neuyen VAN, LINH; Wei, LIU

2018-01-01

Spherical powders with good flowability and high stacking density are mandatory for powder bed additive manufacturing. Nevertheless, the preparation of spherical refractory tungsten and tungsten alloy powders is a formidable task. In this paper, spherical refractory metal powders processed by high-energy stir ball milling and RF inductively coupled plasma were investigated. By utilizing the technical route, pure spherical tungsten powders were prepared successfully, the flowability increased from 10.7 s/50 g to 5.5 s/50 g and apparent density increased from 6.916 g cm-3 to 11.041 g cm-3. Alloying element tantalum can reduce the tendency to micro-crack during tungsten laser melting and rapid solidification process. Spherical W-6Ta (%wt) powders were prepared in this way, homogeneous dispersion of tantalum in a tungsten matrix occurred but a small amount of flake-like shape particles appeared after high-energy stir ball milling. The flake-like shape particles can hardly be spheroidized in subsequent RF inductively coupled plasma process, might result from the unique suspended state of flaky particles under complex electric and magnetic fields as well as plasma-particle heat exchange was different under various turbulence models. As a result, the flake-like shape particles cannot pass through the high-temperature area of thermal plasma torch and cannot be spheroidized properly.

Tribological Characteristics of Tungsten Carbide Reinforced Arc Sprayed Coatings using Different Carbide Grain Size Fractions

Directory of Open Access Journals (Sweden)

W. Tillmann

2017-06-01

Full Text Available Tungsten carbide reinforced coatings play an important role in the field of surface engineering to protect stressed surfaces against wear. For thermally sprayed coatings, it is already shown that the tribological properties get mainly determined by the carbide grain size fraction. Within the scope of this study, the tribological characteristics of iron based WC-W2C reinforced arc sprayed coatings deposited using cored wires consisting of different carbide grain size fractions were examined. Microstructural characteristics of the produced coatings were scrutinized using electron microscopy and x-ray diffraction analyses. Ball-on-disk test as well as Taber Abraser and dry sand rubber wheel test were employed to analyze both the dry sliding and the abrasive wear behavior. It was shown that a reduced carbide grain size fraction as filling leads to an enhanced wear resistance against sliding. In terms of the Taber Abraser test, it is also demonstrated that a fine carbide grain size fraction results in an improved wear resistant against abrasion. As opposed to that, a poorer wear resistance was found within the dry sand rubber wheel tests. The findings show that the operating mechanisms for both abrasion tests affect the stressed surface in a different way, leading either to microcutting or microploughing.

Study of thermoelectron emission of oxidized tungsten sponge in cesium atom flow

International Nuclear Information System (INIS)

Tursunmetov, K.A.; Sabirov, A.K.

1993-01-01

Thermoelectron emission of a tungsten sponge with 30-40% porosity is studied. The tungsten sponge is produced of fine-grain tungsten powder (diameter - 1-2 μm) according to standard technology. It is shown that tungsten sponge oxidation at T=1000 K with subsequent heating in vacuum at T=1100 K allows one to obtain the minimal stable and reproducible work function at the level of 1.03-1.05 eV in a flux of cesium atoms. Estimations show that effective emitting surface is 15-20 times as much as the polycrystal surface

Chemically produced nanostructured ODS-lanthanum oxide-tungsten composites sintered by spark plasma

International Nuclear Information System (INIS)

Yar, Mazher Ahmed; Wahlberg, Sverker; Bergqvist, Hans; Salem, Hanadi G.; Johnsson, Mats; Muhammed, Mamoun

2011-01-01

High purity W and W-0.9La 2 O 3 (wt.%) nanopowders were produced by a wet chemical route. The precursor was prepared by the reaction of ammonium paratungstate (APT) with lanthanum salt in aqueous solutions. High resolution electron microscopy investigations revealed that the tungstate particles were coated with oxide precipitates. The precursor powder was reduced to tungsten metal with dispersed lanthanum oxide. Powders were consolidated by spark plasma sintering (SPS) at 1300 and 1400 o C to suppress grain growth during sintering. The final grain size relates to the SPS conditions, i.e. temperature and heating rate, regardless of the starting powder particle size. Scanning electron microscopy revealed that oxide phases were mainly accumulated at grain boundaries while the tungsten matrix constituted of nanosized sub-grains. The transmission electron microscopy revealed that the tungsten grains consist of micron-scale grains and finer sub-grains. EDX analysis confirmed the presence of W in dispersed oxide phases with varying chemical composition, which evidenced the presence of complex oxide phases (W-O-La) in the sintered metals.

Laser Powder Cladding of Ti-6Al-4V α/β Alloy

OpenAIRE

Samar Reda Al-Sayed Ali; Abdel Hamid Ahmed Hussein; Adel Abdel Menam Saleh Nofal; Salah Elden Ibrahim Hasseb Elnaby; Haytham Abdelrafea Elgazzar; Hassan Abdel Sabour

2017-01-01

Laser cladding process was performed on a commercial Ti-6Al-4V (α + β) titanium alloy by means of tungsten carbide-nickel based alloy powder blend. Nd:YAG laser with a 2.2-KW continuous wave was used with coaxial jet nozzle coupled with a standard powder feeding system. Four-track deposition of a blended powder consisting of 60 wt % tungsten carbide (WC) and 40 wt % NiCrBSi was successfully made on the alloy. The high content of the hard WC particles is intended to enhance the abrasion resist...

Microstructure and abrasive wear properties of M(Cr,Fe7C3 carbides reinforced high-chromium carbon coating produced by gas tungsten arc welding (GTAW process

Directory of Open Access Journals (Sweden)

Soner BUYTOZ

2010-01-01

Full Text Available In the present study, high-chromium ferrochromium carbon hypereutectic alloy powder was coated on AISI 4340 steel by the gas tungsten arc welding (GTAW process. The coating layers were analyzed by optical microscopy, X-ray diffraction (XRD, field-emission scanning electron microscopy (FE-SEM, X-ray energy-dispersive spectroscopy (EDS. Depending on the gas tungsten arc welding pa-rameters, either hypoeutectic or hypereutectic microstructures were produced. Wear tests of the coatings were carried out on a pin-on-disc apparatus as function of contact load. Wear rates of the all coating layers were decreased as a function of the loading. The improvement of abrasive wear resistance of the coating layer could be attributed to the high hardness of the hypereutectic M7C3 carbides in the microstruc-ture. As a result, the microstructure of surface layers, hardness and abrasive wear behaviours showed different characteristics due to the gas tungsten arc welding parameters.

Cyclic saturation behavior of tungsten monofilament-reinforced monocrystalline copper matrix composites

International Nuclear Information System (INIS)

Zhang, J.; Laird, C.

1999-01-01

Studies on saturation behavior produced by cyclic deformation have been conducted on tungsten monofilament-reinforced monocrystalline copper composites. The effect of the fiber on strain localization has been investigated using interferometry. For a given applied strain amplitude, local strain and volume fraction of the persistent slip bands (PSBs) in the composite appeared no different from those observed in monolithic copper single crystals. However, the distribution of the PSBs was observed to be more uniform, and the total number of PSBs is substantially higher than that in monolithic crystals. The PSBs appeared mostly in the form of micro-PSBs or macro-PSBs with very limited width. Instead of expanding existing PSBs, new PSBs were more likely to nucleate at new locations during cyclic deformation. The volume fraction and width of the PSBs were observed to increase during saturation, which indicates that some of the PSBs become aged and new PSBs form in order to continue to carry the plastic strain. A rule of mixtures model was established to link the cyclic stress-strain response of the monocrystalline composites to the behavior of monolithic single crystals and fibers. The results calculated from the model show very good agreement with the experimental data

High Purity Tungsten Spherical Particle Preparation From WC-Co Spent Hard Scrap

Directory of Open Access Journals (Sweden)

Han Chulwoong

2015-06-01

Full Text Available Tungsten carbide-cobalt hard metal scrap was recycled to obtain high purity spherical tungsten powder by a combined hydrometallurgy and physical metallurgy pathway. Selective leaching of tungsten element from hard metal scrap occurs at solid / liquid interface and therefore enlargement of effective surface area is advantageous. Linear oxidation behavior of Tungsten carbide-cobalt and the oxidized scrap is friable to be pulverized by milling process. In this regard, isothermally oxidized Tungsten carbide-cobalt hard metal scrap was mechanically broken into particles and then tungsten trioxide particle was recovered by hydrometallurgical method. Recovered tungsten trioxide was reduced to tungsten particle in a hydrogen environment. After that, tungsten particle was melted and solidified to make a spherical one by RF (Ratio Frequency thermal plasma process. Well spherical tungsten micro-particle was successfully obtained from spent scrap. In addition to the morphological change, thermal plasma process showed an advantage for the purification of feedstock particle.

Tungsten-based composite materials for fusion reactor shields

International Nuclear Information System (INIS)

Greenspan, E.; Karni, Y.

1985-01-01

Composite tungsten-based materials were recently proposed for the heavy constituent of compact fusion reactor shields. These composite materials will enable the incorporation of tungsten - the most efficient nonfissionable inelastic scattering (as well as good neutron absorbing and very good photon attenuating) material - in the shield in a relatively cheap way and without introducing voids (so as to enable minimizing the shield thickness). It is proposed that these goals be achieved by bonding tungsten powder, which is significantly cheaper than high-density tungsten, with a material having the following properties: good shielding ability and relatively low cost and ease of fabrication. The purpose of this work is to study the effectiveness of the composite materials as a function of their composition, and to estimate the economic benefit that might be gained by the use of these materials. Two materials are being considered for the binder: copper, second to tungsten in its shielding ability, and iron (or stainless steel), the common fusion reactor shield heavy constituent

Powder Injection Molding for mass production of He-cooled divertor parts

International Nuclear Information System (INIS)

Antusch, S.; Norajitra, P.; Piotter, V.; Ritzhaupt-Kleissl, H.-J.

2011-01-01

A He-cooled divertor for future fusion power plants has been developed at KIT. Tungsten and tungsten alloys are presently considered the most promising materials for functional and structural divertor components. The advantages of tungsten materials lie, e.g. in the high melting point, and low activation, the disadvantages are high hardness and brittleness. The machinig of tungsten, e.g. milling, is very complex and cost-intensive. Powder Injection Molding (PIM) is a method for cost effective mass production of near-net-shape parts with high precision. The complete W-PIM process route is outlined and, results of product examination discussed. A binary tungsten powder feedstock with a grain size distribution in the range 0.7-1.7 μm FSSS, and a solid load of 50 vol.% was developed. After heat treatment, the successfully finished samples showed promising results, i.e. 97.6% theoretical density, a grain size of approximately 5 μm, and a hardness of 457 HV0.1.

Chemically vapor-deposited tungsten: its high temperature strength and ductility

International Nuclear Information System (INIS)

Bryant, W.A.

1977-01-01

The high temperature tensile ductility (as measured by total elongation normal to the growth direction) of chemically vapor-deposited tungsten was found to be significantly greater than previously reported. A correlation was found between ductility and void content. However, voids were found to have essentially no effect on the high temperature strength of this material, which is considerably weaker than powder metallurgy tungsten. (Auth.)

Effect of two-stage sintering process on microstructure and mechanical properties of ODS tungsten heavy alloy

Energy Technology Data Exchange (ETDEWEB)

Lee, Kyong H. [Department of Materials Science and Engineering, Korea Advanced Institute of Science and Technology, 373-1 Kusong-dong, Yusong-gu, Taejon 305-701 (Korea, Republic of); Cha, Seung I. [International Center for Young Scientists, National Institute for Materials Science 1-1, Namiki, Tsukuba 305-0044 (Japan); Ryu, Ho J. [DUPIC, Korea Atomic Energy Research Institute, 150 Deokjin-dong, Yusong-gu, Taejon 305-353 (Korea, Republic of); Hong, Soon H. [Department of Materials Science and Engineering, Korea Advanced Institute of Science and Technology, 373-1 Kusong-dong, Yusong-gu, Taejon 305-701 (Korea, Republic of)], E-mail: shhong@kaist.ac.kr

2007-06-15

Oxide dispersion strengthened (ODS) tungsten heavy alloys have been considered as promising candidates for advanced kinetic energy penetrator due to their characteristic fracture mode compared to conventional tungsten heavy alloy. In order to obtain high relative density, the ODS tungsten heavy alloy needs to be sintered at higher temperature for longer time, however, induces growth of tungsten grains. Therefore, it is very difficult to obtain controlled microstructure of ODS tungsten heavy alloy having fine tungsten grains with full densification. In this study, two-stage sintering process, consisted of primary solid-state sintering and followed by secondary liquid phase sintering, was introduced for ODS tungsten heavy alloys. The mechanically alloyed 94W-4.56Ni-1.14Fe-0.3Y{sub 2}O{sub 3} powders are solid-state sintered at 1300-1450 deg. C for 1 h in hydrogen atmosphere, and followed by liquid phase sintering temperature at 1465-1485 deg. C for 0-60 min. The microstructure of ODS tungsten heavy alloys showed high relative density above 97%, with contiguous tungsten grains after primary solid-state sintering. The microstructure of solid-state sintered ODS tungsten heavy alloy was changed into spherical tungsten grains embedded in W-Ni-Fe matrix during secondary liquid phase sintering. The two-stage sintered ODS tungsten heavy alloy from mechanically alloyed powders showed finer microstructure and higher mechanical properties than conventional liquid phase sintered alloy. The mechanical properties of ODS tungsten heavy alloys are dependent on the microstructural parameters such as tungsten grain size, matrix volume fraction and tungsten/tungsten contiguity, which can be controlled through the two-stage sintering process.

Powder metallurgy of refractory metals

International Nuclear Information System (INIS)

Eck, R.

1979-01-01

This paper reports on the powder metallurgical methods for the production of high-melting materials, such as pure metals and their alloys, compound materials with a tungsten base and hard metals from liquid phase sintered carbides. (author)

Nano powders, components and coatings by plasma technique

Science.gov (United States)

McKechnie, Timothy N. (Inventor); Antony, Leo V. M. (Inventor); O'Dell, Scott (Inventor); Power, Chris (Inventor); Tabor, Terry (Inventor)

2009-01-01

Ultra fine and nanometer powders and a method of producing same are provided, preferably refractory metal and ceramic nanopowders. When certain precursors are injected into the plasma flame in a reactor chamber, the materials are heated, melted and vaporized and the chemical reaction is induced in the vapor phase. The vapor phase is quenched rapidly to solid phase to yield the ultra pure, ultra fine and nano product. With this technique, powders have been made 20 nanometers in size in a system capable of a bulk production rate of more than 10 lbs/hr. The process is particularly applicable to tungsten, molybdenum, rhenium, tungsten carbide, molybdenum carbide and other related materials.

Nano powders, components and coatings by plasma technique

Science.gov (United States)

McKechnie, Timothy N [Brownsboro, AL; Antony, Leo V. M. [Huntsville, AL; O'Dell, Scott [Arab, AL; Power, Chris [Guntersville, AL; Tabor, Terry [Huntsville, AL

2009-11-10

Ultra fine and nanometer powders and a method of producing same are provided, preferably refractory metal and ceramic nanopowders. When certain precursors are injected into the plasma flame in a reactor chamber, the materials are heated, melted and vaporized and the chemical reaction is induced in the vapor phase. The vapor phase is quenched rapidly to solid phase to yield the ultra pure, ultra fine and nano product. With this technique, powders have been made 20 nanometers in size in a system capable of a bulk production rate of more than 10 lbs/hr. The process is particularly applicable to tungsten, molybdenum, rhenium, tungsten carbide, molybdenum carbide and other related materials.

Tungsten tetraboride, an inexpensive superhard material

Science.gov (United States)

Mohammadi, Reza; Lech, Andrew T.; Xie, Miao; Weaver, Beth E.; Yeung, Michael T.; Tolbert, Sarah H.; Kaner, Richard B.

2011-01-01

Tungsten tetraboride (WB4) is an interesting candidate as a less expensive member of the growing group of superhard transition metal borides. WB4 was successfully synthesized by arc melting from the elements. Characterization using powder X-ray diffraction (XRD) and energy-dispersive X-ray spectroscopy (EDX) indicates that the as-synthesized material is phase pure. The zero-pressure bulk modulus, as measured by high-pressure X-ray diffraction for WB4, is 339 GPa. Mechanical testing using microindentation gives a Vickers hardness of 43.3 ± 2.9 GPa under an applied load of 0.49 N. Various ratios of rhenium were added to WB4 in an attempt to increase hardness. With the addition of 1 at.% Re, the Vickers hardness increased to approximately 50 GPa at 0.49 N. Powders of tungsten tetraboride with and without 1 at.% Re addition are thermally stable up to approximately 400 °C in air as measured by thermal gravimetric analysis. PMID:21690363

Proceedings of the 1985 annual powder metallurgy conference

International Nuclear Information System (INIS)

Sanderow, H.I.; Giebelhausen, W.L.; Kulkarni, K.M.

1985-01-01

This book presents the papers given at a conference on powder metallurgy. Topics considered at the conference included yttrium oxide dispersion strengthened nickel alloy made by mechanical alloying, the optimal design of regression of the additive chromium oxide in aluminium oxide-molybdenum cermets, particle size distribution effects on the sintering of spherical tungsten, and heavy metal alloys containing 30% to 90% tungsten

The Shrinkage Cracking Behavior in Reinforced Reactive Powder Concrete Walls

Directory of Open Access Journals (Sweden)

Samir A. Al-Mashhadi

2017-07-01

Full Text Available In this study, the reduced scale wall models were used (they are believed to resemble as much as possible the field conditions to study the shrinkage behavior of reactive powder concrete (RPC base restrained walls. Six base restrained RPC walls were casted in different length/height ratios of two ratios of steel fiber by volume in Summer. These walls were restrained by reinforced concrete bases to provide the continuous base restraint to the walls. The mechanical properties of reactive powder concrete investigated were; compressive strength between (75.3 – 140.1 MPa, splitting tensile strength between (5.7 – 13.9 MPa, flexural tensile strength (7.7 – 24.5 MPa, and static modulus of elasticity (32.7 – 47.1GPa. Based on the observations of this work, it was found that the cracks did not develop in the reduced scale of the reactive powder concrete (RPC walls restrained from movement at their bases for different L/H ratios (2, 5, and 10 and for two ratio of steel fiber (1% & 2% during 90 days period of drying conditions. Moreover, the shrinkage values increase toward the edges. Based on the results of this work, the increase in the maximum shrinkage values of walls with 1% steel fiber were (29%, 28%, 28% of the maximum shrinkage values of walls with 2% steel fiber of length/height ratios of (2, 5, and 10 respectively. The experimental observation in beam specimens showed that the free shrinkage, tensile strain capacity and elastic tensile strain capacity (at date of cracking of beams with 1% steel fiber were higher than the beams with 2% steel fiber by about (24%, (45% and (42% respectively

Controlling fundamentals in high-energy high-rate pulsed power materials processing of powdered tungsten, titanium aluminides, and copper-graphite composites. Final technical report, 1 Jun 87-31 Aug 90

Energy Technology Data Exchange (ETDEWEB)

Persad, C.; Marcus, H.L.; Bourell, D.L.; Eliezer, Z.; Weldon, W.F.

1990-10-01

This study was conducted to determine the controlling fundamentals in the high-energy high-rate (1 MJ in 1s) processing of metal powders. This processing utilizes a large electrical current pulse to heat a pressurized powder mass. The current pulse was provided by a homopolar generator. Simple short cylindrical shapes were consolidated so as to minimize tooling costs. Powders were subjected to current densities of 5 kA/cm2 to 25 kA/cm2 under applied pressures ranging from 70 MPa to 500 MPa. Disks with diameters of 25 mm to 70 mm, and thicknesses of 1 mm to 10 mm were consolidated. Densities of 75% to 99% of theoretical values were obtained in powder consolidates of tungsten, titanium aluminides, copper-graphite, and other metal-ceramic composites. Extensive microstructural characterization was performed to follow the changes occuring in the shape and microstructure of the various powders. The processing science has at its foundation the control of the duration of elevated temperature exposure during powder consolidation.

Influence of binders on infrared laser ablation of powdered tungsten carbide pressed pellets in comparison with sintered tungsten carbide hardmetals studied by inductively coupled plasma atomic emission spectrometry

International Nuclear Information System (INIS)

Hola, Marketa; Otruba, Vitezslav; Kanicky, Viktor

2006-01-01

Laser ablation (LA) was studied as a sample introduction technique for the analysis of powdered and sintered tungsten carbides (WC/Co) by inductively coupled plasma optical emission spectrometry (ICP-OES). The possibility to work with powdered and compact materials with close chemical composition provided the opportunity to compare LA sampling of similar substances in different forms that require different preparation procedures. Powdered WC/Co precursors of sintered hardmetals were prepared for the ablation as pressed pellets with and without powdered silver as a binder, while sintered hardmetal blocks were embedded into a resin to obtain discs, which were then smoothed and polished. A Q-switched Nd:YAG laser operated at its fundamental wavelength of 1064 nm with a pulse frequency of 10 Hz and maximum pulse energy of 220 mJ was used. A single lens was used for the laser beam focusing. An ablation cell (14 cm 3 ) mounted on a PC-controlled XY-translator was connected to an ICP spectrometer Jobin Yvon 170 Ultrace (laterally viewed ICP, mono- and polychromator) using a 1.5-m tubing (4 mm i.d.). Ablation was performed in a circular motion (2 mm diameter). Close attention was paid to the study of the crater parametres depending on hardness, cohesion and Ag binder presence in WC/Co samples. The influence of the Co content on the depth and structure of the ablation craters of the binderless pellets was also studied. Linear calibration plots of Nb, Ta and Ti were obtained for cemented WC/Co samples, binderless and binder-containing pellets. Relative widths of uncertainty intervals about the centroids vary between ± 3% and ± 7%, and exceptionally reach a value above 10%. The lowest determinable quantities (LDQ) of Nb, Ta and Ti calculated from the calibration lines were less than 0.5% (m/m). To evaluate the possibility of quantitative elemental analysis by LA-ICP-OES, two real sintered WC/Co samples and two real samples of powdered WC/Co materials were analysed. The

Influence of binders on infrared laser ablation of powdered tungsten carbide pressed pellets in comparison with sintered tungsten carbide hardmetals studied by inductively coupled plasma atomic emission spectrometry

Energy Technology Data Exchange (ETDEWEB)

Hola, Marketa [Research Centre for Environmental Chemistry and Ecotoxicology and Laboratory of Atomic Spectrochemistry, Faculty of Science, Masaryk University in Brno, Kotlarska 2, CZ 611 37 Brno (Czech Republic); Otruba, Vitezslav [Research Centre for Environmental Chemistry and Ecotoxicology and Laboratory of Atomic Spectrochemistry, Faculty of Science, Masaryk University in Brno, Kotlarska 2, CZ 611 37 Brno (Czech Republic); Kanicky, Viktor [Research Centre for Environmental Chemistry and Ecotoxicology and Laboratory of Atomic Spectrochemistry, Faculty of Science, Masaryk University in Brno, Kotlarska 2, CZ 611 37 Brno (Czech Republic)]. E-mail: viktork@chemi.muni.cz

2006-05-15

Laser ablation (LA) was studied as a sample introduction technique for the analysis of powdered and sintered tungsten carbides (WC/Co) by inductively coupled plasma optical emission spectrometry (ICP-OES). The possibility to work with powdered and compact materials with close chemical composition provided the opportunity to compare LA sampling of similar substances in different forms that require different preparation procedures. Powdered WC/Co precursors of sintered hardmetals were prepared for the ablation as pressed pellets with and without powdered silver as a binder, while sintered hardmetal blocks were embedded into a resin to obtain discs, which were then smoothed and polished. A Q-switched Nd:YAG laser operated at its fundamental wavelength of 1064 nm with a pulse frequency of 10 Hz and maximum pulse energy of 220 mJ was used. A single lens was used for the laser beam focusing. An ablation cell (14 cm{sup 3}) mounted on a PC-controlled XY-translator was connected to an ICP spectrometer Jobin Yvon 170 Ultrace (laterally viewed ICP, mono- and polychromator) using a 1.5-m tubing (4 mm i.d.). Ablation was performed in a circular motion (2 mm diameter). Close attention was paid to the study of the crater parametres depending on hardness, cohesion and Ag binder presence in WC/Co samples. The influence of the Co content on the depth and structure of the ablation craters of the binderless pellets was also studied. Linear calibration plots of Nb, Ta and Ti were obtained for cemented WC/Co samples, binderless and binder-containing pellets. Relative widths of uncertainty intervals about the centroids vary between {+-} 3% and {+-} 7%, and exceptionally reach a value above 10%. The lowest determinable quantities (LDQ) of Nb, Ta and Ti calculated from the calibration lines were less than 0.5% (m/m). To evaluate the possibility of quantitative elemental analysis by LA-ICP-OES, two real sintered WC/Co samples and two real samples of powdered WC/Co materials were analysed

Thermo-Mechanical Properties of Unsaturated Polyester Reinforced with SiliconCarbide Powder And with Chopped Glass Fiber

Directory of Open Access Journals (Sweden)

Bushra Hosnie Musa

2018-02-01

Full Text Available The work studied the effectoffine silicon carbide (SiC powder with (0,3,5,7wt % on the thermal conductivity and mechanical properties of unsaturated polyester composite in the presence of a fixed amount of chopped glass fiber. The hand lay-up technique was employed to preparethe required samples. Results showed that tensile, impact strength and thermal conductivity increased with increasing the weight fraction of reinforced materials.

Plasma metallization of refractory carbide powders

International Nuclear Information System (INIS)

Koroleva, E.B.; Klinskaya, N.A.; Rybalko, O.F.; Ugol'nikova, T.A.

1986-01-01

The effect of treatment conditions in plasma on properties of produced metallized powders of titanium, tungsten and chromium carbides with the main particle size of 40-80 μm is considered. It is shown that plasma treatment permits to produce metallized powders of carbide materials with the 40-80 μm particle size. The degree of metallization, spheroidization, chemical and phase composition of metallized carbide powders are controlled by dispersivity of the treated material, concentration of a metal component in the treated mixtures, rate of plasma flow and preliminary spheroidization procedure

Tungsten-microdiamond composites for plasma facing components

International Nuclear Information System (INIS)

Livramento, V.; Nunes, D.; Correia, J.B.; Carvalho, P.A.; Mardolcar, U.; Mateus, R.; Hanada, K.; Shohoji, N.; Fernandes, H.; Silva, C.; Alves, E.

2011-01-01

Tungsten is considered as one of promising candidate materials for plasma facing component in nuclear fusion reactors due to its resistance to sputtering and high melting point. High thermal conductivity is also a prerequisite for plasma facing components under the unique service environment of fusion reactor characterised by the massive heat load, especially in the divertor area. The feasibility of mechanical alloying of nanodiamond and tungsten, and the consolidation of the composite powders with Spark Plasma Sintering (SPS) was previously demonstrated. In the present research we report on the use of microdiamond instead of nanodiamond in such composites. Microdiamond is more favourable than nanodiamond in view of phonon transport performance leading to better thermal conductivity. However, there is a trade off between densification and thermal conductivity as the SPS temperature increases tungsten carbide formation from microdiamond is accelerated inevitably while the consolidation density would rise.

Tungsten-nanodiamond composite powders produced by ball milling

Energy Technology Data Exchange (ETDEWEB)

Nunes, D., E-mail: daniela.nunes@ist.utl.pt [Associacao Euratom/IST, Instituto de Plasmas e Fusao Nuclear, Instituto Superior Tecnico, Universidade Tecnica de Lisboa, Av. Rovisco Pais, 1049-001 Lisboa (Portugal); LNEG, Estrada do Paco do Lumiar, 1649-038 Lisboa (Portugal); ICEMS, Instituto Superior Tecnico, Av. Rovisco Pais, 1049-001 Lisboa (Portugal); Livramento, V. [Associacao Euratom/IST, Instituto de Plasmas e Fusao Nuclear, Instituto Superior Tecnico, Universidade Tecnica de Lisboa, Av. Rovisco Pais, 1049-001 Lisboa (Portugal); LNEG, Estrada do Paco do Lumiar, 1649-038 Lisboa (Portugal); Mardolcar, U.V. [Departamento de Fisica, Instituto Superior Tecnico, Av. Rovisco Pais, 1049-001 Lisboa (Portugal); Centro de Ciencias Moleculares e Materiais, Faculdade de Ciencias da Universidade de Lisboa, Campo Grande, 1749-016 Lisboa (Portugal); Correia, J.B. [LNEG, Estrada do Paco do Lumiar, 1649-038 Lisboa (Portugal); Carvalho, P.A. [ICEMS, Instituto Superior Tecnico, Av. Rovisco Pais, 1049-001 Lisboa (Portugal); Departamento de Bioengenharia, Instituto Superior Tecnico, Av. Rovisco Pais, 1049-001 Lisboa (Portugal)

2012-07-15

The major challenge in producing tungsten-nanodiamond composites by ball milling lies in successfully dispersing carbon nanoparticles in the metallic matrix while keeping carbide formation at a minimum. Processing windows for carbide minimization have been established through systematic variation of the nanodiamond fraction, milling energy and milling time. Materials characterization has been carried out by X-ray diffraction, scanning and transmission electron microscopy and microhardness testing. Nanostructured matrices with homogeneously dispersed particles that preserved the diamond structure have been produced. Differential thermal analysis has been used to evaluate the composites thermal stability.

Effect of grain boundary microcracks on crack resistance of annealed tungsten

International Nuclear Information System (INIS)

Babak, A.V.; Uskov, E.I.

1984-01-01

Effect of grain boundary microcracks in tungsten, produced by the method of powder sintering, on its crack resistance after annealing at T=2200 deg C, has been considered. On the basis of complex physncomechanical study of tungsten crack resistance it is shown, that the value of ultimate tensile stress does not depend on temperature. The presence of grain boundary cracks in such material (in the limits from 2 to 8%) does not produce effect on its crack resistance

Design of a uranium-dioxide powder spheroidization system by plasma processing

Science.gov (United States)

Cavender, Daniel

The plasma spheroidization system (PSS) is the first process in the development of a tungsten-uranium dioxide (W-UO2) ceramic-metallic (cermet) fuel for nuclear thermal rocket (NTR) propulsion. For the purposes of fissile fuel retention, UO2 spheroids ranging in size from 50 - 100 micrometers (μm) in diameter will be encapsulated in a tungsten shell. The PSS produces spherical particles by melting angular stock particles in an argon-hydrogen plasma jet where they become spherical due to surface tension. Surrogate CeO 2 powder was used in place of UO2 for system and process parameter development. Stock and spheroidized powders were micrographed using optical and scanning electron microscopy and evaluated by statistical methods to characterize and compare the spherocity of pre and post process powders. Particle spherocity was determined by irregularity parameter. Processed powders showed a statistically significant improvement in spherocity, with greater that 60% of the examined particles having an irregularity parameter of equal to or lower than 1.2, compared to stock powder.

Study of alumina-trichite reinforcement of a nickel-based matric by means of powder metallurgy

Science.gov (United States)

Walder, A.; Hivert, A.

1982-01-01

Research was conducted on reinforcing nickel based matrices with alumina trichites by using powder metallurgy. Alumina trichites previously coated with nickel are magnetically aligned. The felt obtained is then sintered under a light pressure at a temperature just below the melting point of nickel. The halogenated atmosphere technique makes it possible to incorporate a large number of additive elements such as chromium, titanium, zirconium, tantalum, niobium, aluminum, etc. It does not appear that going from laboratory scale to a semi-industrial scale in production would create any major problems.

Tungsten and molybdenum with oxide dispersion, production and properties

International Nuclear Information System (INIS)

Haerdtle, S.; Schmidberger, R.

1989-01-01

By the reaction spray process metal powders with dispersed metal oxides can be produced in one step. The systems investigated here are tungsten and molybdenum with 0,5% resp. 5% La 2 O 3 , Y 2 O 3 and ZrO 2 . The oxides with diameters below 0,5μm are finely dispersed within the metal powder particles. The sinterability of the powders depends on the oxide content. Maximum density at an oxide content of 0,5% is about 96% at a sintering temperature of 1600 0 C. The type of oxide influences the densification versus temperature but not the final density. 5 refs., 11 figs. (Author)

PREPARATION OF WC-Co POWDER BY DIRECT REDUCTION AND CARBONIZATION

Institute of Scientific and Technical Information of China (English)

Zhonglai Yi; Gangqin Shao; Xinglong Duan; Peng Sun; Xiaoliang Shi; Zhen Xiong; Jingkun Guo

2005-01-01

A new approach to produce superfine WC-Co powder by direct reduction and carbonization is proposed.Water-soluble salts containing W and Co were used as raw materials. Tungsten and cobalt oxide powder (CoWO4/WO3)was first formed by a spray-pyrolysis technique, which was then mixed with carbon black and converted to WC-Co composite powder at 950℃ for 4 h in N2 atmosphere. The resulting powder has a particle size of 100-300 nm.

Biodegradation behavior of styrene butadiene rubber (SBR) reinforced with modified coconut shell powder

Science.gov (United States)

Sreejith, M. P.; Balan, Aparna K.; Shaniba, V.; Jinitha, T. V.; Subair, N.; Purushothaman, E.

2017-06-01

Biodegradation behavior of styrene butadiene rubber composites reinforced with natural filler, coconut shell powder (CSP), with different filler loadings were carried out under soil burial conditions for three to six months. The extent of biodegradation of the composites was evaluated through weight loss, tensile strength and hardness measurements. It was observed that the permanence of the composites was remarkably dependent on filler modification, size of the filler particle and filler content. Composites containing silane modified filler were found to be more resistant to attack by the microbes present in the soil. Mechanical properties such as tensile strength, Young's modulus and hardness were decreased after soil burial testing due to the microbial attack onto the samples.

Tungsten - rhenium alloys wire: overview of thermomechanical processing and properties data

International Nuclear Information System (INIS)

Bryskin, B.

2001-01-01

The scope of this study encompasses the compositional modifications of the tungsten-rhenium dual system (W-3/5 Re up to W-27 Re) as well as some of the tungsten-molybdenum-rhenium ternary system. The alloys of interest are considered with a specific representation of powder metallurgy route based on doped or undoped tungsten vs. vacuum melted materials. This paper constitutes an in-depth review of structural and mechanical properties and systematic compilation of challenges necessary to provide the quality consistency of severely drawn filaments. The issue of thermomechanical processing trends is addressed as an important part of W-Re fabrication technology to achieve further improvement in design properties of rod and wire. (author)

Effect of some structural parameters on high-temperature crack resistance of tungsten

International Nuclear Information System (INIS)

Babak, A.V.; Uskov, E.I.

1984-01-01

The paper presents results of physicomechanical studied in high-temperature crack resistance of tungsten produced by powder metallurgy methods. It is shown that at high temperatures (>2000 deg C) a structure is formed in the material and fails at stresses independent of temperature. It is found that high-temperature tungsten crack resistance is affected neighter by changes in the effictive grain size, nor by appearance of grain-boundary microcraks in the material under high-temperature action

Dilution rate and microstructure of TIG arc Ni-Al powder surfacing layer

Institute of Scientific and Technical Information of China (English)

SHAN Jiguo; DONG Wei; TAN Wenda; ZHANG Di; PEN Jialie

2007-01-01

Surfacing beads are prepared by a direct current tungsten inert gas arc nickel-aluminum (Ni-Al) powder surfacing process. With the aim of controlling the dilution rate and obtaining surfacing beads rich in intermetallic compounds, the effects of surfacing parameters on geometric parameters, dilution rate, composition, and microstructure of the bead are investigated. An assistant cooler, which can potentially reduce the temperature of the base metal, is used in the surfacing process and its effect on dilution rate and microstructure is studied. The result indicates that with the surfacing parameter combination of low current and speed, the width and penetration of the bead decrease, reinforcement increases, and dilution rate drops markedly. With the reduc- tion of the parameter combination, the intergranular phase T-(Fe, Ni) is formed in the grain boundaries of Ni-Al interme- tallic matrix instead of the intergranular phase α-Fe, and large amount of intermetallics are obtained. With the use of an assistant cooler on a selected operation condition during the surfacing process, the reinforcement of the bead increases, penetration decreases, and dilution rate declines. The use of an assistant cooler helps obtain a surfacing bead composed of only intermetallics.

Chemical and phase composition of powders obtained by electroerosion dispersion from alloys WC-Co

International Nuclear Information System (INIS)

Putintseva, M.N.

2004-01-01

A consideration is given to the dependence of chemical and phase compositions of dispersed powders on the conditions, the medium of electroerosion dispersing and the content of cobalt in an initial alloy. It is shown that dissociation of carbon from tungsten carbide proceeds even on dispersing in liquid hydrocarbon-containing media (kerosene and machine oil). The phase composition is determined to a large extent by a medium of dispersing and a cobalt content in the initial alloy. In all powders complex tungsten-cobalt carbides and even Co 7 W 6 intermetallic compounds are found [ru

Chemical and Phase Composition of Powders Obtained by Electroerosion Dispersion from WC - Co Alloys

Science.gov (United States)

Putintseva, M. N.

2004-03-01

The dependence of the chemical and phase composition of dispersed powders on the mode and medium of electroerosion dispersion and the content of cobalt in the initial alloy is considered. It is shown that the dissociation of carbon from tungsten carbide occurs even in dispersion in liquid hydrocarbon-bearing media (kerosene and industrial oils). The phase composition is primarily determined by the dispersion medium and the content of cobalt in the initial alloy. Compound tungsten-cobalt carbides and even a Co7W6 intermetallic are determined in all the powders.

On tungsten technologies and qualification for DEMO

International Nuclear Information System (INIS)

Laan, J. van der; Hegeman, H.; Wouters, O.; Luzginova, N.; Jonker, B.; Van der Marck, S.; Opschoor, J.; Wang, J.; Dowling, G.; Stuivenga, M.; Carton, E.

2009-01-01

Tungsten alloys are considered prime candidates for the in-vessel components directly facing the plasma. For example, in the HEMJ helium cooled divertor design tiles may be operated at temperatures up to 1700 deg. C, supported by a structure partially consisting of tungsten at temperatures from 600 to 1000 deg. C, and connected to a HT steel structure. The tungsten armoured primary wall is operated at 500-900 deg. C. Irradiation doses will be few tens dpa at minimum, but FPR requirements for plants availability will stretch these targets. Recently injection moulding technology was developed for pure tungsten and representative parts were manufactured for ITER monobloc divertors and DEMO HEMJ thimbles. The major advantages for this technology are the efficient use of material feedstock/resources and the intrinsic possibility to produce near-finished product, avoiding machining processes that are costly and may introduce surface defects deteriorating the component in service performance. It is well suited for mass-manufacturing of components as well known in e.g. lighting industries. To further qualify this material technology various specimen types were produced with processing parameters identical to the components, and tested successfully, showing the high potential for implementation in (fusion) devices. Furthermore, the engineering approach can clearly be tailored away from conventional design and manufacturing technologies based on bulk materials. The technology is suitable for shaping of new W-alloys and W-ODS variants as well. Basically this technology allows a particular qualification trajectory. There is no need to produce large batches of material during the material development and optimization stage. For the verification of irradiation behaviour in the specific neutron spectra, there is a further attractive feature to use e.g. isotope tailored powders to adjust to available irradiation facilities like MTR's. In addition the ingrowth of transmutation

Electrochemical properties of mixed WC and Pt-black powders

Directory of Open Access Journals (Sweden)

MAJA D. OBRADOVIC

2008-12-01

Full Text Available The electrochemical characteristics of a mixture of Pt-black and WC powders and its catalytic activity for methanol and formic acid oxidation were investigated in acid solution. XRD and AFM measurements revealed that the WC powder employed for the investigation was a single-phase material consisting of crystallites/spherical particles of average size of about 50 nm, which were agglomerated into much larger particles. Cyclic voltammetry showed that the WC underwent electrochemical oxidation, producing tungstate species. In the case of the mixed Pt + WC powders, the tungstate species were deposited on the Pt as a thin film of hydrous tungsten oxide. Enhanced hydrogen intercalation in the hydrous tungsten oxide was observed and it was proposed to be promoted in mixed powders by the presence of hydrogen adatoms on bare Pt sites. The determination of Pt surface area in the Pt + WC layer by stripping of underpotentially deposited Cu revealed that the entire Pt surface was accessible for underpotential deposition of Cu. Investigation of the electrochemical oxidation of methanol and formic acid on Pt + WC and pure Pt layers did not indicate electrocatalytic promotion due to the presence of WC.

Hydrogen blister formation on cold-worked tungsten with layered structure

International Nuclear Information System (INIS)

Nishijima, Dai; Sugimoto, Takanori; Takamura, Shuichi; Ye, Minyou; Ohno, Noriyasu

2005-01-01

Low-energy ( 10 21 m -2 s -1 ) hydrogen plasma exposures were performed on cold-worked powder metallurgy tungsten (PM-W), recrystallized cold-worked PM-W and hot-worked PM-W. Large blisters with a diameter of approximately 100-200 μm were observed only on the surface of cold-worked PM-W. The blister formation mechanism has not been clarified thus far. PM-W has a consisting of 1-μm-thick layers, which is formed by press-roll processing. A detailed observation of the cross section of those blisters shows for the first time that the blisters are formed by cleaving the upper layer along the stratified layer. These experimental results indicate that the manufacturing process of tungsten material is one of the key factors for blister formation on the tungsten surface. (author)

Superhard Rhenium/Tungsten Diboride Solid Solutions.

Science.gov (United States)

Lech, Andrew T; Turner, Christopher L; Lei, Jialin; Mohammadi, Reza; Tolbert, Sarah H; Kaner, Richard B

2016-11-02

Rhenium diboride (ReB 2 ), containing corrugated layers of covalently bonded boron, is a superhard metallic compound with a microhardness reaching as high as 40.5 GPa (under an applied load of 0.49 N). Tungsten diboride (WB 2 ), which takes a structural hybrid between that of ReB 2 and AlB 2 , where half of the boron layers are planar (as in AlB 2 ) and half are corrugated (as in ReB 2 ), has been shown not to be superhard. Here, we demonstrate that the ReB 2 -type structure can be maintained for solid solutions of tungsten in ReB 2 with tungsten content up to a surprisingly large limit of nearly 50 atom %. The lattice parameters for the solid solutions linearly increase along both the a- and c-axes with increasing tungsten content, as evaluated by powder X-ray and neutron diffraction. From micro- and nanoindentation hardness testing, all of the compositions within the range of 0-48 atom % W are superhard, and the bulk modulus of the 48 atom % solid solution is nearly identical to that of pure ReB 2 . These results further indicate that ReB 2 -structured compounds are superhard, as has been predicted from first-principles calculations, and may warrant further studies into additional solid solutions or ternary compounds taking this structure type.

Pengaruh One Direction Pre-Tension pada Reinforcement Fibre terhadap Kekuatan Tarik dan Impact Fibre-Powder Reinforcement Hybrid Composite

Directory of Open Access Journals (Sweden)

Gilang Gumilar

2017-12-01

Full Text Available Nowadays, industrial manufacturing needs environmentally and friendly material and has special properties which are difficult to obtain from the metal material. Composite is one of the alternative materials that can be used to meet those needs. A structural composite material consisting of a combination of two or more elements bonded material at the macroscopic level. This study was conducted to determine the effect of pre-tension one direction on a hybrid composite reinforcement against tensile strength and impact strength. Composite materials prepared by C-Glass fiber types woven rovings, coconut shell powder and vinyl ester resin. manufacturing composite using hand lay-up methods. The variation of the tension given 0N, 50N, 100N, 150N, and 200N. A tensile test based on the reference standard ASTM D 3039 while testing the impact based on ASTM D 6110-04. The results were obtained giving tension to the hybrid composite reinforcement increases tensile strength and impact strength of the material. The lowest tensile strength of the composite obtained in 0N treatment (without treatment ranged 71,58N / mm², and the greatest tensile strength is obtained in the pre-tension 200N, ranging from 106.05 N / mm2. As for the lowest impact on specimens obtained without treatment ranges 1,34J / mm2 and provision of pre-tension 200N biggest impact strength values obtained, ranging 15,09J / mm2.

Microstructure and tensile properties of tungsten at elevated temperatures

Energy Technology Data Exchange (ETDEWEB)

Shen, Tielong [Laboratory for Nuclear Materials, Paul Scherrer Institut, 5232 Villigen PSI (Switzerland); Institute of Modern Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Dai, Yong, E-mail: yong.dai@psi.ch [Laboratory for Nuclear Materials, Paul Scherrer Institut, 5232 Villigen PSI (Switzerland); Lee, Yongjoong [European Spallation Source, Tunavägen 24, 223 63 Lund (Sweden)

2016-01-15

In order to support the development of the 5 MW spallation target for the European Spallation Source, the effect of fabrication process on microstructure, ductile-to-brittle transition temperature (DBTT), tensile and fracture behaviour of powder-metallurgy pure tungsten materials has been investigated. A hot-rolled (HR) tungsten piece of 12 mm thickness and a hot-forged (HF) piece of about 80 mm thickness were used to simulate the thin and thick blocks in the target. The two tungsten pieces were characterized with metallography analysis, hardness measurement and tensile testing. The HR piece exhibits an anisotropic grain structure with an average size of about 330 × 140 × 40 μm in rolling, long transverse and short transverse (thickness) directions. The HF piece possesses a bimodal grain structure with about 310 × 170 × 70 μm grain size in deformed part and about 25 μm sized grains remained from sintering process. Hardness (HV0.2) of the HR piece is slightly greater than that of the HF one. The ductility of the HR tungsten specimens is greater than that of the HF tungsten. For the HF tungsten piece, specimens with small grains in gauge section manifest lower ductility but higher strength. The DBTT evaluated from the tensile results is 250–300 °C for the HR tungsten and about 350 °C for the HF tungsten. - Highlights: • This work was conducted to support the development of the 5 MW spallation target for the European Spallation Source. • The effect of fabrication process on microstructure, ductile-to-brittle transition temperature and tensile behaviour was studied with hot-rolled and hot-forged tungsten. • The tungsten materials were characterized with metallography analysis, hardness measurement and tensile test in a temperature range of 25–500 °C. • The results indicate that the HR tungsten has better mechanical properties in terms of greater ductility and lower ductile-to-brittle transition temperature.

Spark plasma sintering of pure and doped tungsten as plasma facing material

Science.gov (United States)

Autissier, E.; Richou, M.; Minier, L.; Naimi, F.; Pintsuk, G.; Bernard, F.

2014-04-01

In the current water cooled divertor concept, tungsten is an armour material and CuCrZr is a structural material. In this work, a fabrication route via a powder metallurgy process such as spark plasma sintering is proposed to fully control the microstructure of W and W composites. The effect of chemical composition (additives) and the powder grain size was investigated. To reduce the sintering temperature, W powders doped with a nano-oxide dispersion of Y2O3 are used. Consequently, the sintering temperature for W-oxide dispersed strengthened (1800 °C) is lower than for pure W powder. Edge localized mode tests were performed on pure W and compared to other preparation techniques and showed promising results.

Precipitation formation in recrystallized nickel-plated non-sag tungsten wire

International Nuclear Information System (INIS)

Lai, Z.H.

1994-01-01

It is well established that some metals, such as palladium and nickel, can easily penetrate into tungsten by fast diffusion via crystal defects such as grain boundaries and dislocations. As a result of the fast penetration of these so called activators the recrystallization temperature of heavily drawn non-sag tungsten wire can be lower from about 2,000 C to about 1,000 C, thus the application of the tungsten wire, serving as reinforcement material in metal matrix composites used at high temperatures, is limited. An interesting question is in which form these activators exist in the recrystallized tungsten wire. It is generally believed that W-Ni intermediate compounds could form in the recrystallized material, presumably at grain boundaries. The free energy difference between the pure tungsten fibbers and the precipitating W(Ni) solid solution was suggested as the chemical driving force which governed the recrystallization process. The presence of nickel in small particles had also been observed in recrystallized grains of nickel plated tungsten wires using scanning electron microscopy (SEM) and secondary ion mass spectroscopy. These particles were considered to be nickel rich precipitates. However, a detailed investigation of the precipitation process has not been reported. In the present work an investigation of the structure, composition and distribution of nickel rich particles precipitated in recrystallized grains of nickel plated heavily drawn non-sage tungsten wires was carried out using analytical electron microscopy (AEM)

Tungsten fibre-reinforced composites for advanced plasma facing components

OpenAIRE

Neu, R.; Riesch, J.; Müller, A.v.; Balden, M.; Coenen, J.W.; Gietl, H.; Höschen, T.; Li, M.; Wurster, S.; You, J.-H.

2016-01-01

The European Fusion Roadmap foresees water cooled plasma facing components in a first DEMO design in order to provide enough margin for the cooling capacity and to only moderately extrapolate the technology which was developed and tested for ITER. In order to make best use of the water cooling concept copper (Cu) and copper-chromium-zirconium alloy (CuCrZr) are envisaged as heat sink whereas as armour tungsten (W) based materials will be used. Combining both materials in a high heat flux comp...

Compressive behaviour of hybrid fiber-reinforced reactive powder concrete after high temperature

International Nuclear Information System (INIS)

Zheng, Wenzhong; Li, Haiyan; Wang, Ying

2012-01-01

Highlights: ► We complete the high temperature test and compression test of RPC after 20–900 °C. ► The presence of steel fiber and polypropylene fiber can prevent RPC from spalling. ► Compressive strength increases first and then decreases with elevated temperatures. ► Microstructure deterioration is the root cause of macro-properties recession. ► Equations to express the compressive strength change with temperature are proposed. -- Abstract: This study focuses on the compressive properties and microstructures of reactive powder concrete (RPC) mixed with steel fiber and polypropylene fiber after exposure to 20–900 °C. The volume dosage of steel fiber and polypropylene fiber is (2%, 0.1%), (2%, 0.2%) and (1%, 0.2%). The effects of heating temperature, fiber content and specimen size on the compressive properties are analyzed. The microstructures of RPC exposed to different high temperatures are studied by scanning electron microscope (SEM). The results indicate that the compressive strength of hybrid fiber-reinforced RPC increases at first, then decreases with the increasing temperature, and the basic reason for the degradation of macro-mechanical properties is the deterioration of RPC microstructure. Based on the experimental results, equations to express the relationships of the compressive strength with the heating temperatures are established. Compared with normal-strength and high-strength concrete, the hybrid fiber-reinforced RPC has excellent capacity in resistance to high temperature.

Effects of Alloying Elements on the Formation of Core-Shell-Structured Reinforcing Particles during Heating of Al–Ti Powder Compacts

Science.gov (United States)

Chen, Tijun; Gao, Min; Tong, Yunqi

2018-01-01

To prepare core-shell-structured Ti@compound particle (Ti@compoundp) reinforced Al matrix composite via powder thixoforming, the effects of alloying elements, such as Si, Cu, Mg, and Zn, on the reaction between Ti powders and Al melt, and the microstructure of the resulting reinforcements were investigated during heating of powder compacts at 993 K (720 °C). Simultaneously, the situations of the reinforcing particles in the corresponding semisolid compacts were also studied. Both thermodynamic analysis and experiment results all indicate that Si participated in the reaction and promoted the formation of Al–Ti–Si ternary compounds, while Cu, Mg, and Zn did not take part in the reaction and facilitated Al3Ti phase to form to different degrees. The first-formed Al–Ti–Si ternary compound was τ1 phase, and then it gradually transformed into (Al,Si)3Ti phase. The proportion and existing time of τ1 phase all increased as the Si content increased. In contrast, Mg had the largest, Cu had the least, and Si and Zn had an equivalent middle effect on accelerating the reaction. The thicker the reaction shell was, the larger the stress generated in the shell was, and thus the looser the shell microstructure was. The stress generated in (Al,Si)3Ti phase was larger than that in τ1 phase, but smaller than that in Al3Ti phase. So, the shells in the Al–Ti–Si system were more compact than those in the other systems, and Si element was beneficial to obtain thick and compact compound shells. Most of the above results were consistent to those in the semisolid state ones except the product phase constituents in the Al–Ti–Mg system and the reaction rate in the Al–Ti–Zn system. More importantly, the desirable core-shell structured Ti@compoundp was only achieved in the semisolid Al–Ti–Si system. PMID:29342946

Effects of Alloying Elements on the Formation of Core-Shell-Structured Reinforcing Particles during Heating of Al-Ti Powder Compacts.

Science.gov (United States)

Chen, Tijun; Gao, Min; Tong, Yunqi

2018-01-15

To prepare core-shell-structured Ti@compound particle (Ti@compound p ) reinforced Al matrix composite via powder thixoforming, the effects of alloying elements, such as Si, Cu, Mg, and Zn, on the reaction between Ti powders and Al melt, and the microstructure of the resulting reinforcements were investigated during heating of powder compacts at 993 K (720 °C). Simultaneously, the situations of the reinforcing particles in the corresponding semisolid compacts were also studied. Both thermodynamic analysis and experiment results all indicate that Si participated in the reaction and promoted the formation of Al-Ti-Si ternary compounds, while Cu, Mg, and Zn did not take part in the reaction and facilitated Al₃Ti phase to form to different degrees. The first-formed Al-Ti-Si ternary compound was τ1 phase, and then it gradually transformed into (Al,Si)₃Ti phase. The proportion and existing time of τ1 phase all increased as the Si content increased. In contrast, Mg had the largest, Cu had the least, and Si and Zn had an equivalent middle effect on accelerating the reaction. The thicker the reaction shell was, the larger the stress generated in the shell was, and thus the looser the shell microstructure was. The stress generated in (Al,Si)₃Ti phase was larger than that in τ1 phase, but smaller than that in Al₃Ti phase. So, the shells in the Al-Ti-Si system were more compact than those in the other systems, and Si element was beneficial to obtain thick and compact compound shells. Most of the above results were consistent to those in the semisolid state ones except the product phase constituents in the Al-Ti-Mg system and the reaction rate in the Al-Ti-Zn system. More importantly, the desirable core-shell structured Ti@compound p was only achieved in the semisolid Al-Ti-Si system.

A cost-effective process to prepare VO2 (M) powder and films with superior thermochromic properties

International Nuclear Information System (INIS)

Xiao, Xiudi; Zhang, Hua; Chai, Guanqi; Sun, Yaoming; Yang, Tao; Cheng, Haoliang; Chen, Lihua; Miao, Lei; Xu, Gang

2014-01-01

Graphical abstract: Combining codeposition and short time post annealing, VO 2 (M) with high quality and excellent phase transition performance is obtained. After mixing the VO 2 powder with acrylic resin, the composite films deposited on glass show superior visible transmission and solar modulation, which can be used as an excellent candidate of low cost smart window in energy saving field. - Highlights: • The VO 2 powder obtained by short time thermolysis method is high purity and crystallinity with superior phase transition performance. • The maximum decreasing efficiency of phase transition temperature is about −30 K/at% with w = 0.4 at%. • After mixing VO 2 powder with acrylic resin, the maximal visible transmission of the composite films is 48% and the transmission modulation at 2000 nm is 37.3% with phase transition temperature of 66.2 °C. • Though the phase transition performance is weakened by tungsten doping, the film prepared by 1.3 at% tungsten doped VO 2 still show superior transmission modulation about 26.4%, which means that it is a potential candidate as smart windows. - Abstract: VO 2 powder with superior phase transition performance was prepared by convenient thermolysis method. The results illustrated that VO 2 powder show high purity and crystallinity. VO 2 particles are transformed from cluster to quasi-sphere with the increase of annealing temperature. The DSC analysis proves that VO 2 show superior phase transition performance around 68 °C. The phase transition temperature can be reduced to 33.5 °C by 1.8 at% tungsten doping. The maximum decreasing efficiency of phase transition temperature is about −30 K/at% with w = 0.4 at%. After mixing VO 2 powder with acrylic resin, the maximal visible transmission of the composite thin films on glass is 48% and the transmission modulation at 2000 nm is 37.3% with phase transition temperature of 66.2 °C. Though the phase transition performance is weakened by tungsten doping, the film

Metallography of powder metallurgy materials

International Nuclear Information System (INIS)

Lawley, Alan; Murphy, Thomas F.

2003-01-01

The primary distinction between the microstructure of an ingot metallurgy/wrought material and one fabricated by the powder metallurgy route of pressing followed by sintering is the presence of porosity in the latter. In its various morphologies, porosity affects the mechanical, physical, chemical, electrical and thermal properties of the material. Thus, it is important to be able to characterize quantitatively the microstructure of powder metallurgy parts and components. Metallographic procedures necessary for the reliable characterization of microstructures in powder metallurgy materials are reviewed, with emphasis on the intrinsic challenges presented by the presence of porosity. To illustrate the utility of these techniques, five case studies are presented involving powder metallurgy materials. These case studies demonstrate problem solving via metallography in diverse situations: failure of a tungsten carbide-coated precipitation hardening stainless steel, failure of a steel pump gear, quantification of the degree of sinter (DOS), simulation of performance of a porous filter using automated image analysis, and analysis of failure in a sinter brazed part assembly

Tungsten particle reinforced Al 5083 composite with high strength and ductility

Energy Technology Data Exchange (ETDEWEB)

Bauri, Ranjit, E-mail: rbauri@iitm.acin; Yadav, Devinder; Shyam Kumar, C.N.; Balaji, B.

2015-01-03

Tungsten particles were incorporated into an Al 5083 matrix by friction stir processing (FSP). FSP resulted in uniform dispersion of the tungsten particles with excellent interfacial bonding and more importantly without the formation of any harmful intermetallics. For the first time, the particles penetrated to a depth equal to the full pin length of the tool. A novel aspect of the 5083 Al–W composite is that it showed an improvement of more than 100 MPa in the UTS and at the same time exhibited a high ductility (30%). The ductility was also evident from the well defined dimples in the fracture surface which also revealed the superior bonding between the particles and the matrix. FSP also resulted in substantial grain refinement of the Al matrix. Electron backscatter diffraction (EBSD) and transmission electron microscopy analysis revealed that the fine grains formed by dynamic recrystallization. A gradual transformation from sub-grain to high-angle grain boundaries was observed from EBSD analysis pointing towards the occurrence of a continuous type of dynamic recrystallization process.

Microstructural properties of electrochemically prepared Ni–Fe–W powders

International Nuclear Information System (INIS)

Ribić-Zelenović, L.; Ćirović, N.; Spasojević, M.; Mitrović, N.; Maričić, A.; Pavlović, V.

2012-01-01

A nanostructured Ni–Fe–W powder was obtained by electrodeposition from ammonium citrate electrolyte within the current density range of 500–1000 mA cm −2 at the electrolyte temperature of 50 °C–70 °C. XRD analysis shows that the powder contains an amorphous matrix having embedded nanocrystals of the FCC solid solution of iron and tungsten in nickel, with an average crystal grain size of 3.4 nm, a high internal microstrain value and a high density of chaotically distributed dislocations. EDS analysis exhibits that the chemical composition of the Ni–24%Fe–11%W powder does not depend upon current density and electrolyte temperature due to the diffusion control of the process of codeposition of nickel, iron and tungsten. SEM micrographs show that the electrodeposition results in the formation of two particle shapes: large cauliflower-like particles and small dendrite particles. The cauliflower-like particles contain deep cavities at hydrogen evolution sites. Cavity density increases with increasing deposition current density. Smaller powder particles are formed at higher temperatures and at higher current densities. During the first heating, relative magnetic permeability decreases reaching the Curie temperature at about 350 °C and after cooling exhibits a 12% increase due to the performed relaxation process. Following the second heating to 500 °C, the magnetic permeability of the powder is about 5% lower than that of the as-prepared powder due to crystallization of the amorphous phase of the powder and the crystal grain growth in FCC phase. - Highlights: ► Electrodeposition Ni–Fe–W powder from ammonium citrate electrolyte (500–1000 mA cm −2 ). ► Powder contains amorphous matrix and embedded nanocrystals 3.4 nm. ► Chemical composition Ni–24%Fe–11%W do not depend upon current density and electrolyte temperature. ► Two particle shapes: large cauliflower-like particles and small dendrite particles. ► Smaller powder particles are

Microstructural properties of electrochemically prepared Ni-Fe-W powders

Energy Technology Data Exchange (ETDEWEB)

Ribic-Zelenovic, L. [Faculty of Agronomy, University of Kragujevac, Cacak (Serbia); Cirovic, N. [Joint Laboratory for Advanced Materials of SASA, Technical Faculty Cacak, University of Kragujevac, Cacak (Serbia); Spasojevic, M. [Faculty of Agronomy, University of Kragujevac, Cacak (Serbia); Mitrovic, N., E-mail: nmitrov@tfc.kg.ac.rs [Joint Laboratory for Advanced Materials of SASA, Technical Faculty Cacak, University of Kragujevac, Cacak (Serbia); Maricic, A. [Joint Laboratory for Advanced Materials of SASA, Technical Faculty Cacak, University of Kragujevac, Cacak (Serbia); Pavlovic, V. [Faculty of Agriculture, University of Belgrade, Belgrade (Serbia)

2012-07-16

A nanostructured Ni-Fe-W powder was obtained by electrodeposition from ammonium citrate electrolyte within the current density range of 500-1000 mA cm{sup -2} at the electrolyte temperature of 50 Degree-Sign C-70 Degree-Sign C. XRD analysis shows that the powder contains an amorphous matrix having embedded nanocrystals of the FCC solid solution of iron and tungsten in nickel, with an average crystal grain size of 3.4 nm, a high internal microstrain value and a high density of chaotically distributed dislocations. EDS analysis exhibits that the chemical composition of the Ni-24%Fe-11%W powder does not depend upon current density and electrolyte temperature due to the diffusion control of the process of codeposition of nickel, iron and tungsten. SEM micrographs show that the electrodeposition results in the formation of two particle shapes: large cauliflower-like particles and small dendrite particles. The cauliflower-like particles contain deep cavities at hydrogen evolution sites. Cavity density increases with increasing deposition current density. Smaller powder particles are formed at higher temperatures and at higher current densities. During the first heating, relative magnetic permeability decreases reaching the Curie temperature at about 350 Degree-Sign C and after cooling exhibits a 12% increase due to the performed relaxation process. Following the second heating to 500 Degree-Sign C, the magnetic permeability of the powder is about 5% lower than that of the as-prepared powder due to crystallization of the amorphous phase of the powder and the crystal grain growth in FCC phase. - Highlights: Black-Right-Pointing-Pointer Electrodeposition Ni-Fe-W powder from ammonium citrate electrolyte (500-1000 mA cm{sup -2}). Black-Right-Pointing-Pointer Powder contains amorphous matrix and embedded nanocrystals 3.4 nm. Black-Right-Pointing-Pointer Chemical composition Ni-24%Fe-11%W do not depend upon current density and electrolyte temperature. Black

Tungsten

International Nuclear Information System (INIS)

Eschnauer, H.

1978-01-01

There is no substitute for tungsten in its main field of application so that the demand will not decrease, but there is a need for further important applications. If small variations are left out of account, a small but steady increase in the annual tungsten consumption can be expected. The amount of tungsten available will increase due to the exploritation of new deposits and the extension of existing mines. This tendency will probably be increased by the world-wide prospection. It is hard to make an assessment of the amount of tungsten are obtained in the People's Republic of china, the purchases of Eastern countries in the West, and the sales policy of the USA; pice forecasts are therefore hard to make. A rather interesting subject with regard to the tungsten cycle as a whole is the reprocessing of tungsten-containing wastes. (orig.) [de

Effects of phosphourus addition on the physical properties and surface condition of tungsten-copper composites

International Nuclear Information System (INIS)

Akiyoshi, N.; Nakada, K.; Nakayama, M.; Kohda, K.

2001-01-01

Tungsten-copper composites containing a small amount of phosphorus prepared using conventional P/M method. Cu 3 P powder was used as phosphorous source. The effects of phosphorus addition on the physical properties and the surface condition were investigated and the existing form of phosphorus was specified on the tungsten-copper composites The results are summarized as follows. The tungsten-copper composite containing 10 % copper, for example, demonstrated optimum thermal conductivity at the phosphorus addition of 0.02 %. The density of the composites was almost 100 % and the surface of the sintered body was flat and smooth after sintering at a temperature between 1100 and 1150 o C. It was shown that phosphorus exists as Co 2 P. (author)

Comparison of 2-Octanol and Tributyl Phosphate in Recovery of Tungsten from Sulfuric-Phosphoric Acid Leach Solution of Scheelite

Science.gov (United States)

Liao, Yulong; Zhao, Zhongwei

2018-04-01

Tungsten was recovered from sulfuric-phosphoric acid leach solution of scheelite using 2-octanol and tributyl phosphate (TBP). Approximately 76% of the tungsten and less than 6.2% of the iron were extracted when using 70% 2-octanol, showing good selectivity for tungsten over iron; the tungsten extraction could not be significantly enhanced using a three-stage countercurrent simulation test. Moreover, more than 99.2% of the W and 91.0% of the Fe were extracted when using 70% TBP, showing poor selectivity, but after pretreating the leach solution with iron powder, less than 5.5% of the Fe was extracted. The loaded phases were stripped using deionized water and ammonia solution. The maximum stripping rate of tungsten from loaded 2-octanol was 45.6% when using water, compared with only 13.1% from loaded TBP. Tungsten was efficiently stripped from loaded phases using ammonia solution without formation of Fe(OH)3 precipitate. Finally, a flow sheet for recovery of tungsten with TBP is proposed.

Matrix composition effects on the tensile properties of tungsten-molybdenum heavy alloys

International Nuclear Information System (INIS)

Bose, A.; German, R.N.

1990-01-01

Tungsten-base heavy alloys are liquid-phase sintered from mixed tungsten, nickel, and iron powders. The sintered product is a composite consisting of interlaced tungsten and solidified matrix (W-Ni-Fe) phases. These alloys are most useful in applications requiring high density, strength, and toughness. The design of improved tungsten heavy alloys has been the subject of several research investigations. Much success has taken place through improved processing, but parallel compositional studies have resulted in new microstructure-property combinations. As part of these investigations, the Ni/Fe ratio has been varied, with the general conclusion that optimal strength and ductility occur with a ratio between 2 and 4. Brittle intermetallic phases can form outside of this composition range. Historically, a 7/3 Ni/Fe ratio has been selected for processing studies. Recently, others reported higher ductilities and impact energies for 90 and 93 pct W heavy alloys with the 8/2 Ni/Fe ratio. Alternatively, these alloys can be strengthened by both solid solution and grain size refinement through incorporation of molybdenum, tantalum, or rhenium. These additions are soluble in both the tungsten and matrix phases and retard solution-reprecipitation during liquid phase sintering. In this study, the alloy composition was varied in the nickel/iron ratio and molybdenum was partially substituted for tungsten. The sintered tensile properties are assessed vs these compositional variations

The missing binary tungsten iodide archetype cluster W{sub 4}I{sub 10}

Energy Technology Data Exchange (ETDEWEB)

Stroebele, Markus; Meyer, H. Juergen [Section for Solid State and Theoretical Inorganic Chemistry, Institute of Inorganic Chemistry, Universitaet Tuebingen (Germany)

2016-12-15

The tungsten iodide cluster W{sub 4}I{sub 10} is obtained by thermal conversion of W{sub 4}I{sub 13}. The crystal structure of W{sub 4}I{sub 10} was solved and refined by means of powder X-ray diffraction techniques. The structure is based on a tetrahedral tungsten cluster core, two face capping, five edge-bridging, and four apical iodido ligands of which two have bridging functionalities with adjacent clusters. Cluster chains in the structure are arranged following the motive of a kinked chain. (copyright 2016 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Effect of filler loading and silane modification on the biodegradability of SBR composites reinforced with peanut shell powder

Science.gov (United States)

Shaniba, V.; Balan, Aparna K.; Sreejith, M. P.; Jinitha, T. V.; Subair, N.; Purushothaman, E.

2017-06-01

The development of biocomposites and their applications are important in material science due to environmental and sustainability issues. The extent of degradation depends on the nature of reinforcing filler, particle size and their modification. In this article, we tried to focus on the biodegradation of composites of Styrene Butadiene Rubber (SBR) reinforced with Peanut Shell Powder (PSP) by soil burial test. The composites of SBR with untreated PSP (UPSP) and silane modified PSP (SPSP) of 10 parts per hundred rubber (phr) and 20 phr filler loading in two particle size were buried in the garden soil for six months. The microbial degradation were assessed through the measurement of weight loss, tensile strength and hardness at definite period. The study shows that degradation increases with increase in filler loading and particle size. The chemical treatment of filler has been found to resist the degradation. The analysis of morphological properties by the SEM also confirmed biodegradation process by the microorganism in the soil.

Rubber materials from elastomers and nanocellulose powders: filler dispersion and mechanical reinforcement.

Science.gov (United States)

Fumagalli, Matthieu; Berriot, Julien; de Gaudemaris, Benoit; Veyland, Anne; Putaux, Jean-Luc; Molina-Boisseau, Sonia; Heux, Laurent

2018-04-04

Rubber materials with well-dispersed fillers and large mechanical reinforcement have been obtained by melt-processing a diene elastomer matrix and tailored nanocellulose powders having both a high specific surface area and a modified interface. Such filler powders with a specific surface area of 180 m2 g-1 and 100 m2 g-1 have been obtained by freeze-drying suspensions of short needle-like cellulose nanocrystals (CNCs) and entangled networks of microfibrillated cellulose (MFC) in tert-butanol/water, respectively. A quantitative and toposelective filler surface esterification was performed using a gas-phase protocol either with palmitoyl chloride (PCl) to obtain a hydrophobic but non-reactive nanocellulose interface, or with 3,3'-dithiopropionic acid chloride (DTACl) to introduce reactive groups that can covalently bind the nanocellulose interface to the dienic matrix in a subsequent vulcanization process. A set of filled materials was prepared varying the filler morphology, interface and volume fraction. Transmission electron microscopy images of ultrathin cryo-sections showed that modified nanocellulose fillers presented a relatively homogeneous distribution up to a volume fraction of 20%. The materials also exhibited a significant modulus increase, while keeping an extensibility in the same range as that of the neat matrix. Strikingly, in the case of the reactive interface, a strong stress-stiffening behavior was evidenced from the upward curvature of the tensile curve, leading to a large increase of the ultimate stress (up to 7 times that of the neat matrix). Taken together, these properties, which have never been previously reported for nanocellulose-filled elastomers, match well the mechanical characteristics of industrial carbon black or silica-loaded elastomers.

Oxidation behaviour of silicon-free tungsten alloys for use as the first wall material

Science.gov (United States)

Koch, F.; Brinkmann, J.; Lindig, S.; Mishra, T. P.; Linsmeier, Ch

2011-12-01

The use of self-passivating tungsten alloys as armour material of the first wall of a fusion power reactor may be advantageous concerning safety issues. In earlier studies good performance of the system W-Cr-Si was demonstrated. Thin films of such alloys showed a strongly reduced oxidation rate compared to pure tungsten. However, the formation of brittle tungsten silicides may be disadvantageous for the powder metallurgical production of bulk W-Cr-Si alloys if a good workability is needed. This paper shows the results of screening tests to identify suitable silicon-free alloys with distinguished self-passivation and a potentially good workability. Of all the tested systems W-Cr-Ti alloys showed the most promising results. The oxidation rate was even lower than the one of W-Cr-Si alloys, the reduction factor was about four orders of magnitude compared to pure tungsten. This performance could be conserved even if the content of alloying elements was reduced.

Oxidation behaviour of silicon-free tungsten alloys for use as the first wall material

International Nuclear Information System (INIS)

Koch, F; Brinkmann, J; Lindig, S; Mishra, T P; Linsmeier, Ch

2011-01-01

The use of self-passivating tungsten alloys as armour material of the first wall of a fusion power reactor may be advantageous concerning safety issues. In earlier studies good performance of the system W-Cr-Si was demonstrated. Thin films of such alloys showed a strongly reduced oxidation rate compared to pure tungsten. However, the formation of brittle tungsten silicides may be disadvantageous for the powder metallurgical production of bulk W-Cr-Si alloys if a good workability is needed. This paper shows the results of screening tests to identify suitable silicon-free alloys with distinguished self-passivation and a potentially good workability. Of all the tested systems W-Cr-Ti alloys showed the most promising results. The oxidation rate was even lower than the one of W-Cr-Si alloys, the reduction factor was about four orders of magnitude compared to pure tungsten. This performance could be conserved even if the content of alloying elements was reduced.

Fracture detection in concrete by glass fiber cloth reinforced plastics

Science.gov (United States)

Shin, Soon-Gi; Lee, Sung-Riong

2006-04-01

Two types of carbon (carbon fiber and carbon powder) and a glass cloth were used as conductive phases and a reinforcing fiber, respectively, in polymer rods. The carbon powder was used for fabricating electrically conductive carbon powder-glass fiber reinforced plastic (CP-GFRP) rods. The carbon fiber tows and the CP-GFRP rods were adhered to mortar specimens using epoxy resin and glass fiber cloth. On bending, the electrical resistance of the carbon fiber tow attached to the mortar specimen increased greatly after crack generation, and that of the CP-GFRP rod increased after the early stages of deflection in the mortar. Therefore, the CP-GFRP rod is superior to the carbon fiber tow in detecting fractures. Also, by reinforcing with a glass fiber cloth reinforced plastic, the strength of the mortar specimens became more than twice as strong as that of the unreinforced mortar.

Recent progress in R and D on tungsten alloys for divertor structural and plasma facing materials

Energy Technology Data Exchange (ETDEWEB)

Wurster, S., E-mail: stefan.wurster@oeaw.ac.at [Erich Schmid Institute of Materials Science, Austria and Association EURATOM-ÖAW, Jahnstrasse 12, A-8700 Leoben (Austria); Baluc, N.; Battabyal, M. [Ecole Polytechnique Fédérale de Lausanne (EPFL), Villigen PSI (Switzerland); Crosby, T. [University of California, Mechanical and Aerospace Engineering Department, Los Angeles, CA (United States); Du, J. [Max-Planck-Institut für Plasmaphysik, Garching (Germany); García-Rosales, C. [Centro de Estudios e Investigaciones Técnicas de Gipuzkoa (CEIT), San Sebastián (Spain); Hasegawa, A. [Department of Quantum Science and Energy Engineering, Faculty of Engineering, Tohoku University (Japan); Hoffmann, A. [Plansee Metall GmbH, Reutte (Austria); Kimura, A. [Institute of Advanced Energy, Kyoto University (Japan); Kurishita, H. [International Research Center for Nuclear Material Science, Institute for Materials Research, Tohoku University (Japan); Kurtz, R.J. [Pacific Northwest National Laboratory, Richland, WA (United States); Li, H. [Erich Schmid Institute of Materials Science, Austria and Association EURATOM-ÖAW, Jahnstrasse 12, A-8700 Leoben (Austria); Chair of Atomistic Modelling and Design of Materials, University of Leoben, Leoben (Austria); Noh, S.; Reiser, J. [Karlsruhe Institute of Technology, Karlsruhe (Germany); Riesch, J. [Max-Planck-Institut für Plasmaphysik, Garching (Germany); Rieth, M. [Karlsruhe Institute of Technology, Karlsruhe (Germany); Setyawan, W. [Pacific Northwest National Laboratory, Richland, WA (United States); Walter, M. [Karlsruhe Institute of Technology, Karlsruhe (Germany); You, J.-H. [Max-Planck-Institut für Plasmaphysik, Garching (Germany); and others

2013-11-15

Tungsten materials are candidates for plasma-facing components for the International Thermonuclear Experimental Reactor and the DEMOnstration power plant because of their superior thermophysical properties. Because these materials are not common structural materials like steels, knowledge and strategies to improve the properties are still under development. These strategies discussed here, include new alloying approaches and microstructural stabilization by oxide dispersion strengthened as well as TiC stabilized tungsten based materials. The fracture behavior is improved by using tungsten laminated and tungsten wire reinforced materials. Material development is accompanied by neutron irradiation campaigns. Self-passivation, which is essential in case of loss-of-coolant accidents for plasma facing materials, can be achieved by certain amounts of chromium and titanium. Furthermore, modeling and computer simulation on the influence of alloying elements and heat loading and helium bombardment will be presented.

Powder Injection Molding - An innovative manufacturing method for He-cooled DEMO divertor components

International Nuclear Information System (INIS)

Antusch, Steffen; Norajitra, Prachai; Piotter, Volker; Ritzhaupt-Kleissl, Hans-Joachim; Spatafora, Luigi

2011-01-01

At Karlsruhe Institute of Technology (KIT), a He-cooled divertor design for future fusion power plants has been developed. This concept is based on the use of modular cooling fingers made from tungsten and tungsten alloy, which are presently considered the most promising divertor materials to withstand the specific heat load of 10 MW/m 2 . Since a large number of the finger modules (n > 250,000) are needed for the whole reactor, developing a mass-oriented manufacturing method is indispensable. In this regard, an innovative manufacturing technology, Powder Injection Molding (PIM), has been adapted to W processing at KIT since a couple of years. This production method is deemed promising in view of large-scale production of tungsten parts with high near-net-shape precision, hence, offering an advantage of cost-saving process compared to conventional machining. The complete technological PIM process for tungsten materials and its application on manufacturing of real divertor components, including the design of a new PIM tool is outlined and, results of the examination of the finished product after heat-treatment are discussed. A binary tungsten powder feedstock with a solid load of 50 vol.% was developed and successfully tested in molding experiments. After design, simulation and manufacturing of a new PIM tool, real divertor parts are produced. After heat-treatment (pre-sintering and HIP) the successful finished samples showed a sintered density of approximately 99%, a hardness of 457 HV0.1, a grain size of approximately 5 μm and a microstructure without cracks and porosity.

The evaluation of microstructure and mechanical properties of sintered sub-micron WC-Co powders

International Nuclear Information System (INIS)

Nor Izan Izura; Mohd Asri Selamat; Noraizham Mohamad Diah; Talib Ria Jaafar

2007-01-01

A cemented tungsten carbide (WC-Co) is widely used for a variety of machining, cutting, drilling and other applications. The properties of this tungsten heavy alloy are sensitive to processing and degraded by residual porosity. The sequence of high end powder metallurgy process include mixing, compacting and followed by multi-atmosphere sintering of green compact were analyzed. The sub micron (<1.0 μm) and less than 10.0 μm of WC powders are sintered with a metal binder 6% Co to provide pore-free part. The powder compacts were sintered at temperatures cycle in the range of 1200 degree Celsius-1550 degree Celsius in nitrogen-based sintering atmosphere. To date, however there have been few reported studies in the literature that the best sintering was carried out via liquid phase sintering in vacuum at approximately 1500 degree Celsius. from this study we found that in order to attain high mechanical properties, a fine grain size of powder is necessary. Therefore, the attention of this work is to develop and produce wear resistant component with better properties or comparable to the commercial ones. (author)

Investigation of the interaction between the components of a Nichrome-tungsten composite

Energy Technology Data Exchange (ETDEWEB)

Prokopov, I.P.; Logvinova, T.N.

1980-01-01

Experimental results are presented on the effect of Nichrome melting on tungsten in the case of different rates of solidification of the composite. Consideration is given to the effect of the volume fraction of reinforced materials on the size of the transition zone between the fibers and the die and on the microhardness distribution in the composite system.

Microstructural and mechanical properties of titanium particulate reinforced magnesium composite materials

Energy Technology Data Exchange (ETDEWEB)

Umeda, Junko; Kawakami, Masashi [Joining and Welding Research Institute, Osaka University, 11-1 Mihogaoka, Ibaragi, Osaka 567-0047 (Japan); Kondoh, Katsuyoshi, E-mail: kondoh@jwri.osaka-u.ac.jp [Joining and Welding Research Institute, Osaka University, 11-1 Mihogaoka, Ibaragi, Osaka 567-0047 (Japan); Ayman, El-Sayed; Imai, Hisashi [Joining and Welding Research Institute, Osaka University, 11-1 Mihogaoka, Ibaragi, Osaka 567-0047 (Japan)

2010-10-01

Pure titanium (Ti) particulate reinforced pure magnesium (Mg) composite materials were fabricated via powder metallurgy route, and their microstructural and mechanical properties were evaluated. When using the elemental mixture of pure Mg and pure Ti powders and consolidating them by solid-state sintering process, no significant increase in tensile strength of the composites was obtained, because of poor bonding strength at the interface between {alpha}-Mg matrix and Ti particles. In particular, coarse magnesium oxide (MgO) particles of about 100 nm were formed via thermite reaction between TiO{sub 2} surface films of Ti particles and Mg raw powders and resulted in preventing the improvement of the mechanical properties of the composite material. On the other hand, when using the atomized pure Mg composite powders reinforced with Ti particulates, their extruded composite material showed obviously improved tensile strength and good elongation, compared to the extruded pure Mg powder material including no Ti particle. The obvious improvement in the tensile strength was due to the restriction of dislocation movement by Ti reinforcements under applied tensile load.

Structure and property evaluation of a vacuum plasma sprayed nanostructured tungsten-hafnium carbide bulk composite

NARCIS (Netherlands)

Rea, K. E.; Viswanathan, V.; Kruize, A.; De Hosson, J. Th. M.; O'Dell, S.; McKechnie, T.; Rajagopalan, S.; Vaidyanathan, R.; Seal, S.; O’Dell, S.

2008-01-01

Vacuum plasma spray (VPS) forming of tungsten-based metal matrix nanocomposites (MMCs) has shown to be a cost effective and time saving method for the formation of bulk monolithic nanostructured then no-mechanical components. Spray drying of powder feedstock appears to have a significant effect on

Spectroscopy of Yb-doped tungsten-tellurite glass and assessment of its lasing properties

Science.gov (United States)

Merzliakov, M. A.; Kouhar, V. V.; Malashkevich, G. E.; Pestryakov, E. V.

2018-01-01

Glasses of the TeO2-WO3-Yb2O3 system are synthesized for wide range of Yb3+ concentrations of up to 6.0 × 1021 ions/cm3. The spectral-luminescent properties of lightly doped samples are investigated at room temperature and at the boiling point of liquid nitrogen. The energies of the Stark levels of the ground and excited states of Yb3+ ions incorporated into tungsten-tellurite glass are determined by analyzing the low-temperature spectra. The absorption, emission, and gain cross section spectra are obtained. The excess of the measured fluorescence decay time over the radiative lifetime ∼0.3 ms derived from the absorption spectra is attributed to the reabsorption effect in bulk samples. Measurements of lightly doped glass powder in the immersion liquid are made to reduce the effect of reabsorption. The fluorescence decay time of the powder is very close to the calculated radiative lifetime. Compared with phosphate, silicate, and other Yb3+-doped glasses, the tungsten-tellurite glass has a promising potential as a gain medium for lasers and amplifiers.

Formation and characterization of solid-solution (V,W,Ti)CN composite powder

CSIR Research Space (South Africa)

Bolokang, Amogelang S

2017-04-01

Full Text Available We report on the synthesis of a mixture of vanadium (V), tungsten (W), titanium (Ti) and carbon (C) mixture using ball milling in argon atmosphere. Thermal analysis of the milled powder showed an exothermic reaction at approximately 700°C...

High strength tungsten heavy alloys with molybdenum additions

International Nuclear Information System (INIS)

Bose, A.; Sims, D.M.; German, R.M.

1987-01-01

Tungsten heavy alloys are candidates for numerous applications based on the unique combination of high density, high strength, and high ductility coupled with excellent machinability. Though there has been considerable research on heavy alloys, the primary focus has been on the ductility. These alloys are well suited for ballistic uses due to their high densities and it is expected that for superior ballistic performance, a high hardness, high strength and moderate ductility alloy would be ideal. The major goal of this investigation was to obtain heavy alloys with hardness greater than HRA 72. It is evident from the phase diagrams that molybdenum, which goes into solution in tungsten, nickel and iron, could act as a potential strengthening addition. With this in view, tungsten heavy alloys with molybdenum additions were fabricated from mixed elemental powders. A baseline composition of 90W-7Ni-3Fe was chosen to its good elongation and moderate strength. The molybdenum additions were made by replacing the tungsten. Compared to the baseline properties with no molybdenum addition, the strength and hardness showed a continuous increase with molybdenum addition. The ductility of the alloy continued to decrease with increasing molybdenum content, but even with 16% wt. % molybdenum of the elongation was still around 6%. An interesting facet of these alloying additions is the grain refinement that is brought about by adding to molybdenum to the system. The grain refinement is related to the lower solubility of tunbsten in the matrix due to partial displacement by molybdenum

An investigation on the compressibility of aluminum/nano-alumina composite powder prepared by blending and mechanical milling

International Nuclear Information System (INIS)

Razavi Hesabi, Z.; Hafizpour, H.R.; Simchi, A.

2007-01-01

The densification response of aluminum powder reinforced with 5 vol.% nanometric alumina particles (35 nm) during uniaxial compaction in a rigid die was studied. The composite powder was prepared by blending and mechanical milling procedures. To determine the effect of the reinforcement nanoparticles on the compressibility of aluminum powder, monolithic Al powder, i.e. without the addition of alumina, was also examined. It was shown that at the early stage of compaction when the rearrangement of particles is the dominant mechanism of the densification, disintegration of the nanoparticle clusters and agglomerates under the applied load contributes in the densification of the composite powder prepared by blending method. As the compaction pressure increases, however, the load partitioning effect of the nanoparticles decreases the densification rate of the powder mixture, resulting in a lower density compared to the monolithic aluminum. It was also shown that mechanical milling significantly impacts the compressibility of the unreinforced and reinforced aluminum powders. Morphological changes of the particles upon milling increase the contribution of particle rearrangement in densification whilst the plastic deformation mechanism is significantly retarded due to the work-hardening effect of the milling process. Meanwhile, the distribution of alumina nanoparticles is improved by mechanical milling, which in fact, affects the compressibility of the composite powder. This paper addresses the effect of mechanical milling and reinforcement nanoparticles on the compressibility of aluminum powder

Separation of tungsten from molybdenum by liquid-liquid extraction and extraction chromatography using thiocyanate and a quarternary ammonium salt

International Nuclear Information System (INIS)

Yonezawa, C.; Onishi, H.

1977-01-01

Methods were developed for the separation of tungsten from molybdenum by liquid-liquid extraction and extraction chromatography using thiocyanate and a quaternary ammonium salt, Zephiramine. Tungsten was extracted into chloroform as an ion associate of tungsten(V)-thiocyanate complex and Zephiramine cation was retained on a column of Teflon powder coated with Zephiramine, but molybdenum(III) was neither extracted nor retained. The extraction chromatographic method was succesfully applied to the determination of trace amounts of tungsten in molybdenum by neutron activation analysis. The γ-ray spectrum, observed with the Ge(Li) detector, of tungsten fraction separated from irradiated molybdenum are shown. The peaks of 99 Mo, sup(99m)Tc, and sup(99m)Nb (produced by 92 Mo(n,p)sup(99m)Nb) were seen, but these nuclides did nit interfere with the determination of tungsten using a NaI(Tl) detector. The results of the neutron activation analysis of a sample of ammonium molybdate agreed quite well with that of the spectrophotometric determination after extraction chromatographic separation. (T.G.)

Mechanical properties of aluminium matrix composites reinforced with intermetallics

International Nuclear Information System (INIS)

Torres, B.; Garcia-Escorial, A.; Ibanez, J.; Lieblich, M.

2001-01-01

In this work 2124 aluminium matrix composites reinforced with Ni 3 Al, NiAl, MoSi 2 and Cr 3 Si intermetallic powder particles have been investigated. For comparison purposes, un reinforced 2124 and reinforced with SiC have also been studied. In all cases, the same powder metallurgy route was used, i. e. the 2124 alloy was obtained by rapid solidification and the intermetallic particles by self-propagating high-temperature synthesis (SHS). The matrix and the intermetallics were mechanically blended, cold compacted and finally hot extruded. Tensile tests were carried out in T1 and T4 treatments. Results indicate that mechanical properties depend strongly on the tendency to form new phases at the matrix-intermetallic interface during processing and/or further thermal treatments. The materials which present better properties are those that present less reaction between matrix and intermetallic reinforcement, i. e. MoSi 2 and SiC reinforced composites. (Author) 9 refs

Fabrication of metal matrix composites by powder metallurgy: A review

Science.gov (United States)

Manohar, Guttikonda; Dey, Abhijit; Pandey, K. M.; Maity, S. R.

2018-04-01

Now a day's metal matrix components are used in may industries and it finds the applications in many fields so, to make it as better performable materials. So, the need to increase the mechanical properties of the composites is there. As seen from previous studies major problem faced by the MMC's are wetting, interface bonding between reinforcement and matrix material while they are prepared by conventional methods like stir casting, squeeze casting and other techniques which uses liquid molten metals. So many researchers adopt PM to eliminate these defects and to increase the mechanical properties of the composites. Powder metallurgy is one of the better ways to prepare composites and Nano composites. And the major problem faced by the conventional methods are uniform distribution of the reinforcement particles in the matrix alloy, many researchers tried to homogeneously dispersion of reinforcements in matrix but they find it difficult through conventional methods, among all they find ultrasonic dispersion is efficient. This review article is mainly concentrated on importance of powder metallurgy in homogeneous distribution of reinforcement in matrix by ball milling or mechanical milling and how powder metallurgy improves the mechanical properties of the composites.

Tungsten foil laminate for structural divertor applications - Joining of tungsten foils

Science.gov (United States)

Reiser, Jens; Rieth, Michael; Möslang, Anton; Dafferner, Bernhard; Hoffmann, Jan; Mrotzek, Tobias; Hoffmann, Andreas; Armstrong, D. E. J.; Yi, Xiaoou

2013-05-01

This paper is the fourth in our series on tungsten laminates. The aim of this paper is to discuss laminate synthesis, meaning the joining of tungsten foils. It is obvious that the properties of the tungsten laminate strongly depend on the combination of (i) interlayer and (ii) joining technology, as this combination defines (i) the condition of the tungsten foil after joining (as-received or recrystallised) as well as (ii) the characteristics of the interface between the tungsten foil and the interlayer (wettability or diffusion leading to a solid solution or the formation of intermetallics). From the example of tungsten laminates joined by brazing with (i) an eutectic silver copper brazing filler, (ii) copper, (iii) titanium, and (iv) zirconium, the microstructure will be discussed, with special focus on the interface. Based on our assumptions of the mechanism of the extraordinary ductility of tungsten foil we present three syntheses strategies and make recommendations for the synthesis of high temperature tungsten laminates.

Fabrication of metal matrix composite by semi-solid powder processing

Energy Technology Data Exchange (ETDEWEB)

Wu, Yufeng [Iowa State Univ., Ames, IA (United States)

2011-01-01

Various metal matrix composites (MMCs) are widely used in the automotive, aerospace and electrical industries due to their capability and flexibility in improving the mechanical, thermal and electrical properties of a component. However, current manufacturing technologies may suffer from insufficient process stability and reliability and inadequate economic efficiency and may not be able to satisfy the increasing demands placed on MMCs. Semi-solid powder processing (SPP), a technology that combines traditional powder metallurgy and semi-solid forming methods, has potential to produce MMCs with low cost and high efficiency. In this work, the analytical study and experimental investigation of SPP on the fabrication of MMCs were explored. An analytical model was developed to understand the deformation mechanism of the powder compact in the semi-solid state. The densification behavior of the Al6061 and SiC powder mixtures was investigated with different liquid fractions and SiC volume fractions. The limits of SPP were analyzed in terms of reinforcement phase loading and its impact on the composite microstructure. To explore adoption of new materials, carbon nanotube (CNT) was investigated as a reinforcing material in aluminum matrix using SPP. The process was successfully modeled for the mono-phase powder (Al6061) compaction and the density and density distribution were predicted. The deformation mechanism at low and high liquid fractions was discussed. In addition, the compaction behavior of the ceramic-metal powder mixture was understood, and the SiC loading limit was identified by parametric study. For the fabrication of CNT reinforced Al6061 composite, the mechanical alloying of Al6061-CNT powders was first investigated. A mathematical model was developed to predict the CNT length change during the mechanical alloying process. The effects of mechanical alloying time and processing temperature during SPP were studied on the mechanical, microstructural and

A new fully automatic PIM tool to replicate two component tungsten DEMO divertor parts

International Nuclear Information System (INIS)

Antusch, Steffen; Commin, Lorelei; Heneka, Jochen; Piotter, Volker; Plewa, Klaus; Walter, Heinz

2013-01-01

Highlights: • Development of a fully automatic 2C-PIM tool. • Replicate fusion relevant components in one step without additional brazing. • No cracks or gaps in the seam of the joining zone visible. • For both material combinations a solid bond of the material interface was achieved. • PIM is a powerful process for mass production as well as for joining even complex shaped parts. -- Abstract: At Karlsruhe Institute of Technology (KIT), divertor design concepts for future nuclear fusion power plants beyond ITER are intensively investigated. One promising KIT divertor design concept for the future DEMO power reactor is based on modular He-cooled finger units. The manufacturing of such parts by mechanical machining such as milling and turning, however, is extremely cost and time intensive because tungsten is very hard and brittle. Powder Injection Molding (PIM) has been adapted to tungsten processing at KIT since a couple of years. This production method is deemed promising in view of large-scale production of tungsten parts with high near-net-shape precision, hence, offering an advantage of cost-saving process compared to conventional machining. The properties of the effectively and successfully manufactured divertor part tile consisting only of pure tungsten are a microstructure without cracks and a high density (>98% T.D.). Based on the achieved results a new fully automatic multicomponent PIM tool was developed and allows the replication and joining without brazing of fusion relevant components of different materials in one step and the creation of composite materials. This contribution describes the process route to design and engineer a new fully automatic 2C-PIM tool, including the filling simulation and the implementing of the tool. The complete technological fabrication process of tungsten 2C-PIM, including material and feedstock (powder and binder) development, injection molding, and heat-treatment of real DEMO divertor parts is outlined

Preparation of Ti-aluminide reinforced in situ aluminium matrix composites by reactive hot pressing

International Nuclear Information System (INIS)

Roy, D.; Ghosh, S.; Basumallick, A.; Basu, B.

2007-01-01

Aluminium based metal matrix composites reinforced with in situ Ti-aluminide and alumina particles were prepared by reactive hot pressing a powder mix of aluminium and nanosized TiO 2 powders. The reinforcements were formed in situ by exothermal reaction between the TiO 2 nano crystalline powder and aluminium. The thermal characteristics of the in situ reaction were studied with the aid of Differential scanning calorimetry (DSC). X-ray diffraction (XRD), Energy dispersive spectroscopy (EDS) and Scanning electron microscopy (SEM) techniques were employed to study the microstructural architecture of the composites as a function of hot pressing temperature and volume percent reinforcement. Microhardness measurements on the as prepared in situ aluminium matrix composites exhibit significant increase in hardness with increase in hot pressing temperature and volume fraction of reinforcement

High density tungsten-nickel-iron-cobalt alloys having improved hardness and method for making same

International Nuclear Information System (INIS)

Penrice, T.W.; Bost, J.

1988-01-01

This patent describes the process of making high density alloy containing about 85 to 98 weight percent tungsten and the balance of the alloy being essentially a binder of nickel, iron and cobalt, and wherein the cobalt is present in an amount within the range of about 5 to 47.5 weight percent of the binder, comprising: blending powders of the tungsten, nickel, iron and cobalt into a homogeneous composition, compacting the homogeneous composition into a shaped article, heating the shaped article to a temperature and for a time sufficient to sinter the article, subjecting the sintered article to a temperature sufficient to enable the intermetallic phase formed at the matrix to tungsten interface to diffuse into the gamma austenitic phase whereby the alpha tungsten/gamma austenite boundaries are essentially free of such intermetallic phase, quenching the article, and swaging the article to a reduction in area of about 5 to 40 percent, the article having improved mechanical properties, including improved tensile strength and hardness while maintaining suitable ductility for subsequent working thereof

Determination of tungsten in high-alloy steels and heat resisting alloys by isotope dilution-spark source mass spectrometry

International Nuclear Information System (INIS)

Saito, Morimasa; Yamada, Kei; Okochi, Haruno; Hirose, Fumio

1983-01-01

Tungsten in high-alloy steels and heat-resisting alloys was determined by isotope dilution method combined with spark source mass spectrometry by using 183 W enriched tungsten. The spike solution was prepared by fusing tungsten trioxide in sodium carbonate. A high-alloy steel sample was dissolved in the mixture of sulfuric acid and phosphoric acid together with the spike solution; a sample of heat resisting alloy was similarly dissolved in the mixture of hydrochloric acid, nitric acid, sulfuric acid, and phosphoric acid. The solution was evaporated to give dense white fumes. Tungsten was separated from the residue by a conventional cinchonine salt-precipitation method. The salt was ignited, and the residue was mixed with graphite powder and pressed into electrodes. The isotope 183 W and 184 W were measured. The method was applied to the determination of tungsten in JSS and NBS standard high-alloy steels and JAERI standard nickel- and NBS standard cobalt-base heat resisting alloys containing more than 0.05% tungsten. The results were obtained with satisfactory precision and accuracy. However, the results obtained for JSS standard high- speed steels containing molybdenum tended to be significantly lower than the certified values. (author)

Development of Cu-Hf-Al ternary systems and tungsten wire/particle reinforced Cu48Hf43Al9 bulk metallic glass composites for strengthening

International Nuclear Information System (INIS)

Park, Joyoung; An, Jihye; Choi-Yim, Haein

2010-01-01

Stable bulk glass forming alloys can be developed over a wide range of compositions in Cu-Hf-Al ternary systems starting from the Cu 49 Hf 42 Al 9 bulk metallic glass. Ternary Cu-Hf-Al alloys can be cast directly from the melt into copper molds to form fully amorphous strips with thicknesses of 1 to 6 mm. The maximum critical diameter of the new Cu-Hf-Al ternary alloy was 6 mm. X-ray diffraction patterns were used to confirm the amorphous nature of the ternary Cu-Hf-Al alloys. To increase the toughness of these metallic glasses, we reinforced the Cu 48 Hf 43 Al 9 bulk metallic glass-forming liquid with a 50% volume fraction of tungsten particles and an 80% volume fraction of tungsten wires with diameters of 242.4 μm. Composites with a critical diameter of 7 mm and length 70 mm were synthesized. The structure of the composites was confirmed by using X-ray diffraction (XRD), and the scanning electron microscopy (SEM). The mechanical properties of the composites were studied in compression tests. The thermal stability and the crystallization processes of the Cu-Hf-Al alloys and composites were investigated by using differential scanning calorimetry (DSC). Values of the glass transition temperature (T g ), the crystallization temperature (T x ), and the supercooled liquid region (ΔT = T x - T g ) are given in this paper.

Process for the manufacture of a fuel catalyst made of tungsten carbide for electrochemical fuel cells. Verfahren zur Herstellung eines Brennstoffkatalysators aus Wolframcarbid fuer elektrochemische Brennstoffzellen

Energy Technology Data Exchange (ETDEWEB)

Baresel, D.; Gellert, W.; Scharner, P.

1982-05-19

The invention refers to a process for the manufacture of a fuel catalyst made of tungsten carbide for the direct generation of electrical energy by the oxidation of hydrogen, formaldehyde or formic acid in electrochemical fuel cells. Tungsten carbide is obtained by carburisation of tungsten or tungsten oxide by carbon monoxide. The steps of the process are as follows: dissolving the commercial-quality tungstic acid in ammonium hydroxide; precipitating the tungstic acid with concentrated hydrochloric acid; drying in a vacuum and then heating to 200/sup 0/C to remove the water of crystallisation forming tungsten trioxide; and mixing the tungsten trioxide with zinc powder and heating to 600/sup 0/C. The zinc oxide is dissolved with hydrochloric acid after cooling. The finely divided tungsten obtained in this way is converted with carbon monoxide in a quartz tube at 700/sup 0/C.

Microstructural, phase evolution and corrosion properties of silicon carbide reinforced pulse electrodeposited nickel-tungsten composite coatings

Science.gov (United States)

Singh, Swarnima; Sribalaji, M.; Wasekar, Nitin P.; Joshi, Srikant; Sundararajan, G.; Singh, Raghuvir; Keshri, Anup Kumar

2016-02-01

Silicon carbide (SiC) reinforced nickel-tungsten (Ni-W) coatings were successfully fabricated on steel substrate by pulse electrodeposition method (PED) and the amount of SiC was varied as 0 g/l, 2 g/l, and 5 g/l in Ni-W coating. Effect of subsequent addition of SiC on microstructures, phases and on corrosion property of the coating was investigated. Field emission scanning electron microscopy (FE-SEM) image of the surface morphology of the coating showed the transformation from the dome like structure to turtle shell like structure. X-ray diffraction (XRD) of Ni-W-5 g/l SiC showed the disappearance of (220) plane of Ni(W), peak splitting in major peak of Ni(W) and formation of distinct peak of W(Ni) solid solution. Absence of (220) plane, peak splitting and presence of W(Ni) solid solution was explained by the high resolution transmission electron microscopy (HR-TEM) images. Tafel polarization plot was used to study the corrosion property of the coatings in 0.5 M NaCl solution. Ni-W-5 g/l SiC coating was showed higher corrosion resistance (i.e. ∼21% increase in corrosion potential, Ecorr) compared to Ni-W coating. Two simultaneous phenomena have been identified for the enhanced corrosion resistance of Ni-W-5 g/l SiC coating. (a) Presence of crystallographic texture (b) formation of continuous double barrier layer of NiWO4 and SiO2.

Tungsten foil laminate for structural divertor applications – Joining of tungsten foils

Energy Technology Data Exchange (ETDEWEB)

Reiser, Jens, E-mail: jens.reiser@kit.edu [Karlsruhe Institute of Technology (KIT), Institute for Applied Materials (IAM-AWP) (Germany); Rieth, Michael; Möslang, Anton; Dafferner, Bernhard; Hoffmann, Jan [Karlsruhe Institute of Technology (KIT), Institute for Applied Materials (IAM-AWP) (Germany); Mrotzek, Tobias; Hoffmann, Andreas [PLANSEE SE, Reutte (Austria); Armstrong, D.E.J.; Yi, Xiaoou [University of Oxford, Department of Materials (United Kingdom)

2013-05-15

This paper is the fourth in our series on tungsten laminates. The aim of this paper is to discuss laminate synthesis, meaning the joining of tungsten foils. It is obvious that the properties of the tungsten laminate strongly depend on the combination of (i) interlayer and (ii) joining technology, as this combination defines (i) the condition of the tungsten foil after joining (as-received or recrystallised) as well as (ii) the characteristics of the interface between the tungsten foil and the interlayer (wettability or diffusion leading to a solid solution or the formation of intermetallics). From the example of tungsten laminates joined by brazing with (i) an eutectic silver copper brazing filler, (ii) copper, (iii) titanium, and (iv) zirconium, the microstructure will be discussed, with special focus on the interface. Based on our assumptions of the mechanism of the extraordinary ductility of tungsten foil we present three syntheses strategies and make recommendations for the synthesis of high temperature tungsten laminates.

Laser Powder Cladding of Ti-6Al-4V α/β Alloy

Science.gov (United States)

Al-Sayed Ali, Samar Reda; Hussein, Abdel Hamid Ahmed; Nofal, Adel Abdel Menam Saleh; Elgazzar, Haytham Abdelrafea; Sabour, Hassan Abdel

2017-01-01

Laser cladding process was performed on a commercial Ti-6Al-4V (α + β) titanium alloy by means of tungsten carbide-nickel based alloy powder blend. Nd:YAG laser with a 2.2-KW continuous wave was used with coaxial jet nozzle coupled with a standard powder feeding system. Four-track deposition of a blended powder consisting of 60 wt % tungsten carbide (WC) and 40 wt % NiCrBSi was successfully made on the alloy. The high content of the hard WC particles is intended to enhance the abrasion resistance of the titanium alloy. The goal was to create a uniform distribution of hard WC particles that is crack-free and nonporous to enhance the wear resistance of such alloy. This was achieved by changing the laser cladding parameters to reach the optimum conditions for favorable mechanical properties. The laser cladding samples were subjected to thorough microstructure examinations, microhardness and abrasion tests. Phase identification was obtained by X-ray diffraction (XRD). The obtained results revealed that the best clad layers were achieved at a specific heat input value of 59.5 J·mm−2. An increase by more than three folds in the microhardness values of the clad layers was achieved and the wear resistance was improved by values reaching 400 times. PMID:29036935

Laser Powder Cladding of Ti-6Al-4V α/β Alloy.

Science.gov (United States)

Al-Sayed Ali, Samar Reda; Hussein, Abdel Hamid Ahmed; Nofal, Adel Abdel Menam Saleh; Hasseb Elnaby, Salah Elden Ibrahim; Elgazzar, Haytham Abdelrafea; Sabour, Hassan Abdel

2017-10-15

Laser cladding process was performed on a commercial Ti-6Al-4V (α + β) titanium alloy by means of tungsten carbide-nickel based alloy powder blend. Nd:YAG laser with a 2.2-KW continuous wave was used with coaxial jet nozzle coupled with a standard powder feeding system. Four-track deposition of a blended powder consisting of 60 wt % tungsten carbide (WC) and 40 wt % NiCrBSi was successfully made on the alloy. The high content of the hard WC particles is intended to enhance the abrasion resistance of the titanium alloy. The goal was to create a uniform distribution of hard WC particles that is crack-free and nonporous to enhance the wear resistance of such alloy. This was achieved by changing the laser cladding parameters to reach the optimum conditions for favorable mechanical properties. The laser cladding samples were subjected to thorough microstructure examinations, microhardness and abrasion tests. Phase identification was obtained by X-ray diffraction (XRD). The obtained results revealed that the best clad layers were achieved at a specific heat input value of 59.5 J·mm -2 . An increase by more than three folds in the microhardness values of the clad layers was achieved and the wear resistance was improved by values reaching 400 times.

Gas-driven permeation of deuterium through tungsten and tungsten alloys

Energy Technology Data Exchange (ETDEWEB)

Buchenauer, Dean A., E-mail: dabuche@sandia.gov [Sandia National Laboratories, Energy Innovation Department, Livermore, CA 94550 (United States); Karnesky, Richard A. [Sandia National Laboratories, Energy Innovation Department, Livermore, CA 94550 (United States); Fang, Zhigang Zak; Ren, Chai [University of Utah, Department of Metallurgical Engineering, Salt Lake City, UT 84112 (United States); Oya, Yasuhisa [Shizuoka University, Graduate School of Science, Shizuoka (Japan); Otsuka, Teppei [Kyushu University, Department of Advanced Energy Engineering Science, Fukuoka (Japan); Yamauchi, Yuji [Hokkaido University, Third Division of Quantum Science and Engineering, Faculty of Engineering, Sapporo (Japan); Whaley, Josh A. [Sandia National Laboratories, Energy Innovation Department, Livermore, CA 94550 (United States)

2016-11-01

Highlights: • We have designed and performed initial studies on a high temperature gas-driven permeation cell capable of operating at temperatures up to 1150 °C and at pressures between 0.1–1 atm. • Permeation measurements on ITER grade tungsten compare well with past studies by Frauenfelder and Zahkarov in the temperature range from 500 to 1000 °C. • First permeation measurements on Ti dispersoid-strengthened ultra-fine grained tungsten show higher permeation at 500 °C, but very similar permeation with ITER tungsten at 1000 °C. Diffusion along grain boundaries may be playing a role for this type of material. - Abstract: To address the transport and trapping of hydrogen isotopes, several permeation experiments are being pursued at both Sandia National Laboratories (deuterium gas-driven permeation) and Idaho National Laboratories (tritium gas- and plasma-driven tritium permeation). These experiments are in part a collaboration between the US and Japan to study the performance of tungsten at divertor relevant temperatures (PHENIX). Here we report on the development of a high temperature (≤1150 °C) gas-driven permeation cell and initial measurements of deuterium permeation in several types of tungsten: high purity tungsten foil, ITER-grade tungsten (grains oriented through the membrane), and dispersoid-strengthened ultra-fine grain (UFG) tungsten being developed in the US. Experiments were performed at 500–1000 °C and 0.1–1.0 atm D{sub 2} pressure. Permeation through ITER-grade tungsten was similar to earlier W experiments by Frauenfelder (1968–69) and Zaharakov (1973). Data from the UFG alloy indicates marginally higher permeability (< 10×) at lower temperatures, but the permeability converges to that of the ITER tungsten at 1000 °C. The permeation cell uses only ceramic and graphite materials in the hot zone to reduce the possibility for oxidation of the sample membrane. Sealing pressure is applied externally, thereby allowing for elevation

Additive Manufacturing and Characterization of Polylactic Acid (PLA) Composites Containing Metal Reinforcements

Science.gov (United States)

Kuentz, Lily; Salem, Anton; Singh, M.; Halbig, M. C.; Salem, J. A.

2016-01-01

Additive manufacturing of polymeric systems using 3D printing has become quite popular recently due to rapid growth and availability of low cost and open source 3D printers. Two widely used 3D printing filaments are based on polylactic acid (PLA) and acrylonitrile butadiene styrene (ABS) systems. PLA is much more environmentally friendly in comparison to ABS since it is made from renewable resources such as corn, sugarcane, and other starches as precursors. Recently, polylactic acid-based metal powder containing composite filaments have emerged which could be utilized for multifunctional applications. The composite filaments have higher density than pure PLA, and the majority of the materials volume is made up of polylactic acid. In order to utilize functionalities of composite filaments, printing behavior and properties of 3-D printed composites need to be characterized and compared with the pure PLA materials. In this study, pure PLA and composite specimens with different metallic reinforcements (Copper, Bronze, Tungsten, Iron, etc) were 3D printed at various layer heights and resulting microstructures and properties were characterized. Differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) behavior of filaments with different reinforcements were studied. The microscopy results show an increase in porosity between 3-D printed regular PLA and the metal composite PLA samples, which could produce weaker mechanical properties in the metal composite materials. Tensile strength and fracture toughness behavior of specimens as a function of print layer height will be presented.

Effect of composition on the high rate dynamic behaviour of tungsten heavy alloys

Directory of Open Access Journals (Sweden)

Latif Kesemen

2015-01-01

Full Text Available Tungsten heavy alloys are currently used as kinetic energy penetrators in military applications due to their high density and superior mechanical properties. In the literature, quasi-static properties of different tungsten heavy alloys based on W-Ni-Cu and W-Ni-Fe ternary systems are well documented and presented. However, comparison of the dynamic behaviour of these alloys in terms of the correlation between quasi-static mechanical characterization and dynamical properties is lacking. In the present study, dynamic properties of tungsten heavy alloys having different binder phase compositions (90W-7Ni-3Cu and 90W-8Ni-2Fe at different projectile velocities were investigated. The examined and tested alloys were produced through the conventional powder metallurgy route of mixing, cold compaction and sintering. Mechanical characterization of these alloys was performed. In the ballistic tests, cylindrical tungsten heavy alloys with L/D ratio of 3 were impacted to hardened steel target at different projectile velocities. After the ballistic tests, deformation characteristics of test specimens during dynamic loading were evaluated by comparing the change of length and diameter of the specimens versus kinetic energy densities. The study concluded that 90W-8Ni-2Fe alloy has better perforation characteristics than 90W-7Ni-3Cu alloy.

Treatment of refractory powders by a novel, high enthalpy dc plasma

Science.gov (United States)

Pershin, L.; Mitrasinovic, A.; Mostaghimi, J.

2013-06-01

Thermophysical properties of CO2-CH4 mixtures at high temperatures are very attractive for materials processing. In comparison with argon, at the same temperature, such a mixture possesses much higher enthalpy and higher thermal conductivity. At high temperatures, CO2-CH4 mixture has a complex composition with strong presence of CO which, in the case of powder treatment, could reduce oxidation. In this work, a dc plasma torch with graphite cathode was used to study the effect of plasma gas composition on spheroidization of tungsten carbide and alumina powders. Two different gas compositions were used to generate the plasma while the torch current was kept at 300 A. Various techniques were employed to assess the average concentration of carbides and oxides and the final shape of the treated powders. Process parameters such as input power and plasma gas composition allow controlling the degree of powder oxidation and spheroidization of high melting point ceramic powders.

Treatment of refractory powders by a novel, high enthalpy dc plasma

International Nuclear Information System (INIS)

Pershin, L; Mitrasinovic, A; Mostaghimi, J

2013-01-01

Thermophysical properties of CO 2 –CH 4 mixtures at high temperatures are very attractive for materials processing. In comparison with argon, at the same temperature, such a mixture possesses much higher enthalpy and higher thermal conductivity. At high temperatures, CO 2 –CH 4 mixture has a complex composition with strong presence of CO which, in the case of powder treatment, could reduce oxidation. In this work, a dc plasma torch with graphite cathode was used to study the effect of plasma gas composition on spheroidization of tungsten carbide and alumina powders. Two different gas compositions were used to generate the plasma while the torch current was kept at 300 A. Various techniques were employed to assess the average concentration of carbides and oxides and the final shape of the treated powders. Process parameters such as input power and plasma gas composition allow controlling the degree of powder oxidation and spheroidization of high melting point ceramic powders. (paper)

The most essential tendencies in development of powder metallurgy

International Nuclear Information System (INIS)

Fedorchenko, I.M.

1989-01-01

A progress in the sphere of creation and application of new types of powder materials is characterized. The materials are as follows: structural, tribotechnical, composite, reinforced, precipitation-hardened, refractory, tool, materials based on light metals and others. A number of important problems whose solution will promote a further development of powder metallurgy are formulated

Proton beam induced dynamics of tungsten granules

Science.gov (United States)

Caretta, O.; Loveridge, P.; O'Dell, J.; Davenne, T.; Fitton, M.; Atherton, A.; Densham, C.; Charitonidis, N.; Efthymiopoulos, I.; Fabich, A.; Guinchard, M.; Lacny, L. J.; Lindstrom, B.

2018-03-01

This paper reports the results from single-pulse experiments of a 440 GeV /c proton beam interacting with granular tungsten samples in both vacuum and helium environments. Remote high-speed photography and laser Doppler vibrometry were used to observe the effect of the beam on the sample grains. The majority of the results were derived from a trough containing ˜45 μ m diameter spheres (not compacted) reset between experiments to maintain the same initial conditions. Experiments were also carried out on other open and contained samples for the purposes of comparison both with the 45 μ m grain results and with a previous experiment carried out with sub-250 μ m mixed crystalline tungsten powder in helium [Phys. Rev. ST Accel. Beams 17, 101005 (2014), 10.1103/PhysRevSTAB.17.101005]. The experiments demonstrate that a greater dynamic response is produced in a vacuum than in a helium environment and in smaller grains compared with larger grains. The examination of the dynamics of the grains after a beam impact leads to the hypothesis that the grain response is primarily the result of a charge interaction of the proton beam with the granular medium.

Initial Considerations of a Dust Dispenser for Injecting Tungsten Particles in Space

Science.gov (United States)

2014-09-26

approved for toxic dusts and fumes  May combust at high temperature  Keep away from ignition sources  Material in powder form, capable of...creating a dust explosion with ignition source Toxicity  None  None  Inert  Not available Handling and Storage  Maintain good...on oxidation: Tungsten  Does not react with air, oxygen, and water at room temperature [6]  Strongly attacked by fluorine at room temperature [6

Room temperature humidity sensor based on polyaniline-tungsten disulfide composite

Science.gov (United States)

Manjunatha, S.; Chethan, B.; Ravikiran, Y. T.; Machappa, T.

2018-05-01

Polyaniline-tungsten disulfide (PANI-WS2) composite was synthesized using in situ polymerization technique by adding finely grinded powder of WS2 during the polymerization of aniline. Field emission scanning electron microscopy (FESEM) images showed the granular morphology with porous nature. Energy dispersive X-ray spectroscopy (EDX) confirmed the presence of carbon, nitrogen, chlorine of PANI, tungsten and sulfur elements of WS2. Humidity sensing property of the composite was investigated by plotting change in its resistance with different relative humidity environments ranging from 10 to 97% RH. Decrease in resistance of the composite was observed with increase in relative humidity. Maximum sensing response of the composite was found to be 88.46%. Response and recovery times of the composite at 97%RH were fair enough to fabricate a sensor based on it. Stability of the composite with respect to the humidity sensing behavior was observed to be unchanged even after two months.

Structure and hardness of a hard metal alloy prepared with a WC powder synthesized at low temperature

Energy Technology Data Exchange (ETDEWEB)

Costa, F.A. da [Programa de Pos-Graduacao em Ciencia e Engenharia de Materiais, UFRN, Campus Universitario, 59072-970 Natal, RN (Brazil)], E-mail: francineac@yahoo.com; Medeiros, F.F.P. de [Programa de Pos-Graduacao em Ciencia e Engenharia de Materiais, UFRN, Campus Universitario, 59072-970 Natal, RN (Brazil); Silva, A.G.P. da [Laboratorio de Materiais Avancados, UENF, 28015-620 Campos de Goytacazes, RJ (Brazil); Gomes, U.U. [Departamento de Fisica Teorica e Experimental, UFRN, Campus Universitario, 59072-970 Natal, RN (Brazil); Filgueira, M. [Laboratorio de Materiais Avancados, UENF, 28015-620 Campos de Goytacazes, RJ (Brazil); Souza, C.P. de [Laboratorio de Termodinamica e Reatores, UFRN, Campus Universitario, 59072-970 Natal, RN (Brazil)

2008-06-25

The structure and hardness of a WC-10 wt% Co alloy prepared with an experimental WC powder are compared with those of another alloy of the same composition produced under the same conditions and prepared with a commercial WC powder. The experimental WC powder was synthesized by a gas-solid reaction between APT and methane at low temperature and the commercial WC powder was conventionally produced by a solid-solid reaction between tungsten and carbon black. WC-10 wt% Co alloys with the two powders were prepared under the same conditions of milling and sintering. The structure of the sample prepared with the experimental WC powder is homogeneous and coarse grained. The structure of the sample prepared with the commercial powder is heterogeneous. Furthermore the size and shape of the WC grains are significantly different.

Deuterium trapping in tungsten

Science.gov (United States)

Poon, Michael

Tungsten is one of the primary material candidates being investigated for use in the first-wall of a magnetic confinement fusion reactor. An ion accelerator was used to simulate the type of ion interaction that may occur at a plasma-facing material. Thermal desorption spectroscopy (TDS) was the primary tool used to analyze the effects of the irradiation. Secondary ion mass spectroscopy (SIMS) was used to determine the distribution of trapped D in the tungsten specimen. The tritium migration analysis program (TMAP) was used to simulate thermal desorption profiles from the D depth distributions. Fitting of the simulated thermal desorption profiles with the measured TDS results provided values of the D trap energies. Deuterium trapping in single crystal tungsten was studied as a function of the incident ion fluence, ion flux, irradiation temperature, irradiation history, and surface impurity levels during irradiation. The results show that deuterium was trapped at vacancies and voids. Two deuterium atoms could be trapped at a tungsten vacancy, with trapping energies of 1.4 eV and 1.2 eV for the first and second D atoms, respectively. In a tungsten void, D is trapped as atoms adsorbed on the inner walls of the void with a trap energy of 2.1 eV, or as D2 molecules inside the void with a trap energy of 1.2 eV. Deuterium trapping in polycrystalline tungsten was also studied as a function of the incident fluence, irradiation temperature, and irradiation history. Deuterium trapping in polycrystalline tungsten also occurs primarily at vacancies and voids with the same trap energies as in single crystal tungsten; however, the presence of grain boundaries promotes the formation of large surface blisters with high fluence irradiations at 500 K. In general, D trapping is greater in polycrystalline tungsten than in single crystal tungsten. To simulate mixed materials comprising of carbon (C) and tungsten, tungsten specimens were pre-irradiated with carbon ions prior to D

Deuterium trapping in tungsten

International Nuclear Information System (INIS)

Poon, M.

2004-01-01

Tungsten is one of the primary material candidates being investigated for use in the first-wall of a magnetic confinement fusion reactor. An ion accelerator was used to simulate the type of ion interaction that may occur at a plasma-facing material. Thermal desorption spectroscopy (TDS) was the primary tool used to analyze the effects of the irradiation Secondary ion mass spectroscopy (SIMS) was used to determine the distribution of trapped D in the tungsten specimen. The tritium migration analysis program (TMAP) was used to simulate thermal desorption profiles from the D depth distributions. Fitting of the simulated thermal desorption profiles with the measured TDS results provided values of the D trap energies. . Deuterium trapping in single crystal tungsten was studied as a function of the incident ion fluence, ion flux, irradiation temperature, irradiation history, and surface impurity levels during irradiation The results show that deuterium was trapped at vacancies and voids. Two deuterium atoms could be trapped at a tungsten vacancy, with trapping energies of 1.4 eV and 1.2 eV for the first and second D atoms, respectively. In a tungsten void, D is trapped as atoms adsorbed on the inner walls of the void with a trap energy of 2.1 eV, or as D 2 molecules inside the void with a trap energy of 1.2 eV. . Deuterium trapping in polycrystalline tungsten was also studied as a function of the incident fluence, irradiation temperature, and irradiation history. Deuterium trapping in polycrystalline tungsten also occurs primarily at vacancies and voids with the same trap energies as in single crystal tungsten; however, the presence of grain boundaries promotes the formation of large surface blisters with high fluence irradiations at 500 K. In general, D trapping is greater in polycrystalline tungsten than in single crystal tungsten. To simulate mixed materials comprising of carbon (C) and tungsten, tungsten specimens were pre-irradiated with carbon ions prior to D

Deuterium trapping in tungsten

Energy Technology Data Exchange (ETDEWEB)

Poon, M

2004-07-01

Tungsten is one of the primary material candidates being investigated for use in the first-wall of a magnetic confinement fusion reactor. An ion accelerator was used to simulate the type of ion interaction that may occur at a plasma-facing material. Thermal desorption spectroscopy (TDS) was the primary tool used to analyze the effects of the irradiation Secondary ion mass spectroscopy (SIMS) was used to determine the distribution of trapped D in the tungsten specimen. The tritium migration analysis program (TMAP) was used to simulate thermal desorption profiles from the D depth distributions. Fitting of the simulated thermal desorption profiles with the measured TDS results provided values of the D trap energies. . Deuterium trapping in single crystal tungsten was studied as a function of the incident ion fluence, ion flux, irradiation temperature, irradiation history, and surface impurity levels during irradiation The results show that deuterium was trapped at vacancies and voids. Two deuterium atoms could be trapped at a tungsten vacancy, with trapping energies of 1.4 eV and 1.2 eV for the first and second D atoms, respectively. In a tungsten void, D is trapped as atoms adsorbed on the inner walls of the void with a trap energy of 2.1 eV, or as D{sub 2} molecules inside the void with a trap energy of 1.2 eV. . Deuterium trapping in polycrystalline tungsten was also studied as a function of the incident fluence, irradiation temperature, and irradiation history. Deuterium trapping in polycrystalline tungsten also occurs primarily at vacancies and voids with the same trap energies as in single crystal tungsten; however, the presence of grain boundaries promotes the formation of large surface blisters with high fluence irradiations at 500 K. In general, D trapping is greater in polycrystalline tungsten than in single crystal tungsten. To simulate mixed materials comprising of carbon (C) and tungsten, tungsten specimens were pre-irradiated with carbon ions prior to D

Development of new ferritic alloys reinforced by nano titanium nitrides

International Nuclear Information System (INIS)

Mathon, M.H.; Perrut, M.; Poirier, L.; Ratti, M.; Hervé, N.; Carlan, Y. de

2015-01-01

Nano-reinforced steels are considered for future nuclear reactors or for application at high temperature like the heat exchangers tubes or plates. Oxide Dispersion Strengthened (ODS) alloys are the most known of the nano-reinforced alloys. They exhibit high creep strength as well as high resistance to radiation damage. This article deals with the development of new nano reinforced alloys called Nitride Dispersed Strengthened (NDS). Those are also considered for nuclear applications and could exhibit higher ductility with a simplest fabrication way. Two main fabrication routes were studied: the co-milling of Fe–18Cr1W0.008N and TiH 2 powders and the plasma nitration at low temperature of a Fe–18Cr1W0.8Ti powder. The materials were studied mainly by Small Angle Neutron Scattering. The feasibility of the reinforcement by nano-nitride particles is demonstrated. The final size of the nitrides can be similar (few nanometers) to the nano-oxides observed in ODS alloys. The mechanical properties of the new NDS show an amazing ductility at high temperature for a nano-reinforced alloy

Development of new ferritic alloys reinforced by nano titanium nitrides

Energy Technology Data Exchange (ETDEWEB)

Mathon, M.H., E-mail: marie-helene.mathon@cea.fr [Laboratoire Léon Brillouin, CEA-CNRS, CEA/Saclay, 91191 Gif-sur-Yvette (France); Perrut, M., E-mail: mikael.perrut@onera.fr [Laboratoire Léon Brillouin, CEA-CNRS, CEA/Saclay, 91191 Gif-sur-Yvette (France); Poirier, L., E-mail: poirier@nitruvid.com [Bodycote France and Belgium, 9 r Jean Poulmarch, 95100 Argenteuil (France); Ratti, M., E-mail: mathieu.ratti@snecma.fr [CEA, DEN, Service de Recherches Métallurgiques Appliquées, F91191 Gif-sur-Yvette (France); Hervé, N., E-mail: nicolas.herve@cea.fr [CEA, DRT, LITEN, F38054 Grenoble (France); Carlan, Y. de, E-mail: yann.decarlan@cea.fr [CEA, DEN, Service de Recherches Métallurgiques Appliquées, F91191 Gif-sur-Yvette (France)

2015-01-15

Nano-reinforced steels are considered for future nuclear reactors or for application at high temperature like the heat exchangers tubes or plates. Oxide Dispersion Strengthened (ODS) alloys are the most known of the nano-reinforced alloys. They exhibit high creep strength as well as high resistance to radiation damage. This article deals with the development of new nano reinforced alloys called Nitride Dispersed Strengthened (NDS). Those are also considered for nuclear applications and could exhibit higher ductility with a simplest fabrication way. Two main fabrication routes were studied: the co-milling of Fe–18Cr1W0.008N and TiH{sub 2} powders and the plasma nitration at low temperature of a Fe–18Cr1W0.8Ti powder. The materials were studied mainly by Small Angle Neutron Scattering. The feasibility of the reinforcement by nano-nitride particles is demonstrated. The final size of the nitrides can be similar (few nanometers) to the nano-oxides observed in ODS alloys. The mechanical properties of the new NDS show an amazing ductility at high temperature for a nano-reinforced alloy.

ELASTO-PLASTIC DEFORMATION OF COMPOSITE POWDERS WITH LAYERED CARBON AND CARBIDE-FORMING ELEMENT COATING

Directory of Open Access Journals (Sweden)

V. N. Kovalevsky

2012-01-01

Full Text Available Coating structure formation under magnetron spraying of titanium and carbon cathodes and combined cathodes, namely cobalt (EP 131 – nickel, tungsten – carbon have been investigated under conditions of carbide separate synthesis within the temperature range of 650–1200 °C. Usage of cobalt and nickel particles as matrix material leads to their rapid thermal expansion under heating during sintering process in the dilatometer. Subsequent plastic deformation of sintered samples provides obtaining a composite powder material that is a composite with framing structure of cobalt, titanium and tungsten carbides in the coatings.

Investigating aluminum alloy reinforced by graphene nanoflakes

Energy Technology Data Exchange (ETDEWEB)

Yan, S.J., E-mail: shaojiuyan@126.com [Beijing Institute of Aeronautical Materials, Beijing 100095 (China); Dai, S.L.; Zhang, X.Y.; Yang, C.; Hong, Q.H.; Chen, J.Z. [Beijing Institute of Aeronautical Materials, Beijing 100095 (China); Lin, Z.M. [Aviation Industry Corporation of China, Beijing 100022 (China)

2014-08-26

As one of the most important engineering materials, aluminum alloys have been widely applied in many fields. However, the requirement of enhancing their mechanical properties without sacrificing the ductility is always a challenge in the development of aluminum alloys. Thanks to the excellent physical and mechanical properties, graphene nanoflakes (GNFs) have been applied as promising reinforcing elements in various engineering materials, including polymers and ceramics. However, the investigation of GNFs as reinforcement phase in metals or alloys, especially in aluminum alloys, is still very limited. In this study, the aluminum alloy reinforced by GNFs was successfully prepared via powder metallurgy approach. The GNFs were mixed with aluminum alloy powders through ball milling and followed by hot isostatic pressing. The green body was then hot extruded to obtain the final GNFs reinforced aluminum alloy nanocomposite. The scanning electron microscopy and transmission electron microscope analysis show that GNFs were well dispersed in the aluminum alloy matrix and no chemical reactions were observed at the interfaces between the GNFs and aluminum alloy matrix. The mechanical properties' testing results show that with increasing filling content of GNFs, both tensile and yield strengths were remarkably increased without losing the ductility performance. These results not only provided a pathway to achieve the goal of preparing high strength aluminum alloys with excellent ductilitybut they also shed light on the development of other metal alloys reinforced by GNFs.

Toughened microstructures for ductile phase reinforced molybdenum disilicide

International Nuclear Information System (INIS)

Pickard, S.M.; Ghosh, A.K.

1995-01-01

Various morphologies of ductile Nb refractory metal reinforcement are incorporated into a MoSi 2 matrix using powder metallurgy, including single-ply laminates, continuous metal ribbons and sections of 2-dimensional wire mesh. Hot forging techniques are used to redistribute the reinforcement and change the dimensions and the aspect ratio of the reinforcing metal ligaments. Work-of-rupture measurements are conducted on bend test specimens and precracked tensile specimens of the composite so that the toughness contribution from the various ductile metal morphologies can be assessed according to its effectiveness. Accompanying microstructural examination of crack bridging interaction with the reinforcement is conducted

Preparation and properties of molybdenum-tungsten-carbonitrides

International Nuclear Information System (INIS)

Schreiner, M.; Ettmayer, P.; Kieffer, R.

1982-01-01

Molybdenum-tungsten-carbonitrides can be prepared by reacting prealloyed powders of Mo and W with carbon in the presence of nitrogen or ammonia. Single phase carbonitrides (Mo,W) (C,N) with the WC-type structure can be obtained. The nitrogen content of these carbonitrides increases with increasing molybdenum content. Flowing ammonia has a decarburizing effect, which has to be counterbalanced by an addition of a carbonaceous gas such as methane. Nitrogen instead of ammonia is equally effective and gives carbonitrides which have a nitrogen content only insignificantly lower than the carbonitrides obtained in flowing ammonia. The lattice parameters of the carbonitrides are found to slightly smaller than the lattice parameters of the corresponding carbides. (Author)

Mechanism of the electrochemical hydrogen reaction on smooth tungsten carbide and tungsten electrodes

International Nuclear Information System (INIS)

Wiesener, K.; Winkler, E.; Schneider, W.

1985-01-01

The course of the electrochemical hydrogen reaction on smooth tungsten-carbide electrodes in hydrogen saturated 2.25 M H 2 SO 4 follows a electrochemical sorption-desorption mechanism in the potential range of -0.4 to +0.1 V. At potentials greater than +0.1 V the hydrogen oxidation is controlled by a preliminary chemical sorption step. Concluding from the similar behaviour of tungsten-carbide and tungsten electrodes after cathodic pretreatment, different tungsten oxides should be involved in the course of the hydrogen reaction on tungsten carbide electrodes. (author)

Laser Powder Cladding of Ti-6Al-4V α/β Alloy

Directory of Open Access Journals (Sweden)

Samar Reda Al-Sayed Ali

2017-10-01

Full Text Available Laser cladding process was performed on a commercial Ti-6Al-4V (α + β titanium alloy by means of tungsten carbide-nickel based alloy powder blend. Nd:YAG laser with a 2.2-KW continuous wave was used with coaxial jet nozzle coupled with a standard powder feeding system. Four-track deposition of a blended powder consisting of 60 wt % tungsten carbide (WC and 40 wt % NiCrBSi was successfully made on the alloy. The high content of the hard WC particles is intended to enhance the abrasion resistance of the titanium alloy. The goal was to create a uniform distribution of hard WC particles that is crack-free and nonporous to enhance the wear resistance of such alloy. This was achieved by changing the laser cladding parameters to reach the optimum conditions for favorable mechanical properties. The laser cladding samples were subjected to thorough microstructure examinations, microhardness and abrasion tests. Phase identification was obtained by X-ray diffraction (XRD. The obtained results revealed that the best clad layers were achieved at a specific heat input value of 59.5 J·mm−2. An increase by more than three folds in the microhardness values of the clad layers was achieved and the wear resistance was improved by values reaching 400 times.

Tungsten Alloy Outgassing Measurements

CERN Document Server

Rutherfoord, John P; Shaver, L

1999-01-01

Tungsten alloys have not seen extensive use in liquid argon calorimeters so far. Because the manufacturing process for tungsten is different from the more common metals used in liquid argon there is concern that tungsten could poison the argon thereby creating difficulties for precision calorimetry. In this paper we report measurements of outgassing from the tungsten alloy slugs proposed for use in the ATLAS FCal module and estimate limits on potential poisoning with reasonable assumptions. This estimate gives an upper limit poisoning rate of tungsten slugs.

Morphological characterization of tungsten trioxide nano powders synthesized by Sol-Gel modified Pechini's method

International Nuclear Information System (INIS)

Ghasemi, Leila; Jafari, Hassan

2017-01-01

Sol-gel modified Pechini's method was used to prepare WO 3 nano powders using dicarboxylic acid and polyethylene glycol as the chelating agent and polymeric source, respectively. WO 3 powders were first prepared by calcination of resin precursor at 550 deg C under various initial concentrations of metal ion (12.5-50 mmol), acid (125-500 mmol), a complexing agent (32-262 mmol), and polyethylene glycol (1-16.5 mmol) in the air atmosphere. The products were characterized using X-ray powder diffraction, field emission scanning electron microscopy, and energy dispersive spectroscopy. The results revealed that the WO 3 nano powders prepared with different amounts of chelating agent and polyethylene glycol, crystallized in monoclinic phase. The nano powders were impurity-free due to the presence of the complexing agent and polyethylene glycol as carbon sources. Morphological evolution indicated that the nano powders evolved from rod-like to regular and spherical shapes, depending on complexing agent and polyethylene glycol amounts. Nano powders with an average particle size of approximately 58 nm and a narrow size distribution were obtained. (author)

Morphological characterization of tungsten trioxide nano powders synthesized by Sol-Gel modified Pechini's method

Energy Technology Data Exchange (ETDEWEB)

Ghasemi, Leila; Jafari, Hassan, E-mail: jafari_h@yahoo.com [Department of Materials Engineering, Faculty of Mechanical Engineering, Shahid Rajaee Teacher Training University, Tehran (Iran, Islamic Republic of)

2017-11-15

Sol-gel modified Pechini's method was used to prepare WO{sub 3} nano powders using dicarboxylic acid and polyethylene glycol as the chelating agent and polymeric source, respectively. WO{sub 3} powders were first prepared by calcination of resin precursor at 550 deg C under various initial concentrations of metal ion (12.5-50 mmol), acid (125-500 mmol), a complexing agent (32-262 mmol), and polyethylene glycol (1-16.5 mmol) in the air atmosphere. The products were characterized using X-ray powder diffraction, field emission scanning electron microscopy, and energy dispersive spectroscopy. The results revealed that the WO{sub 3} nano powders prepared with different amounts of chelating agent and polyethylene glycol, crystallized in monoclinic phase. The nano powders were impurity-free due to the presence of the complexing agent and polyethylene glycol as carbon sources. Morphological evolution indicated that the nano powders evolved from rod-like to regular and spherical shapes, depending on complexing agent and polyethylene glycol amounts. Nano powders with an average particle size of approximately 58 nm and a narrow size distribution were obtained. (author)

Catalytic activity of tungsten carbide-carbon (WC@C) core-shell structured for ethanol electro-oxidation

Energy Technology Data Exchange (ETDEWEB)

Singla, Gourav, E-mail: gsinghla@gmail.com; Singh, K., E-mail: kusingh@thapar.edu; Pandey, O.P., E-mail: oppandey@thapar.edu

2017-01-15

In this study, carbon coated WC (WC@C) was synthesized through solvothermal reactions in the presence of reducing agent magnesium (Mg) by employing tungsten oxide (WO{sub 3}) as a precursor, acetone (C{sub 3}H{sub 6}O) as a carbon source. The formation of WC@C nano particles is confirmed by X-ray diffraction and Transmission electron microscopy. The thermal stability of the synthesized powder examined in air shows its stability up to 550 °C. In this method, in-situ produced outer carbon layer increase the surface area of materials which is 52.6 m{sup 2} g{sup −1} with pore volume 0.213 cm{sup 3} g{sup −1}. The Electrocatalytic activity of ethanol oxidation on a synthesized sample with and without Pt nano particles have been investigated using cyclic voltammetry (CV). The CV results show the enhancement in oxidation stability of WC@C in acidic media as well as better CO-tolerance for ethanol oxidation after the deposition of Pt nanoparticles as compared to without Pt nano particles. - Highlights: • Tungsten carbide nano powder was synthesized using acetone as carbon source. • In-situ produced outer carbon layer increase the surface area of materials. • Mesoporous WC with surface areas 52.6 m{sup 2}/g obtained. • Pt modified WC powder showed higher electrochemical stability. • Better CO-tolerance for ethanol oxidation after the deposition of Pt nanoparticles.

Effect of particle size distribution on sintering of tungsten

International Nuclear Information System (INIS)

Patterson, B.R.; Griffin, J.A.

1984-01-01

To date, very little is known about the effect of the nature of the particle size distribution on sintering. It is reasonable that there should be an effect of size distribution, and theory and prior experimental work examining the effects of variations in bimodal and continuous distributions have shown marked effects on sintering. Most importantly, even with constant mean particle size, variations in distribution width, or standard deviation, have been shown to produce marked variations in microstructure and sintering rate. In the latter work, in which spherical copper powders were blended to produce lognormal distributions of constant geometric mean particle size by weight frequency, blends with larger values of geometric standard deviation, 1nσ, sintered more rapidly. The goals of the present study were to examine in more detail the effects of variations in the width of lognormal particle size distributions of tungsten powder and determine the effects of 1nσ on the microstructural evolution during sintering

Production and Characterization of WC-Reinforced Co-Based Superalloy Matrix Composites

Science.gov (United States)

Özgün, Özgür; Dinler, İlyas

2018-05-01

Cobalt-based superalloy matrix composite materials were produced through the powder metallurgy technique using element powders at high purity and nano-sized wolfram carbide (WC) reinforcement in this study. An alloy that had the same chemical composition as the Stellite 6 alloy but not containing carbon was selected as the matrix alloy. The powder mixtures obtained as a result of mixing WC reinforcing member and element powders at the determined ratio were shaped by applying 300 MPa of pressure. The green components were sintered under argon atmosphere at 1240 °C for 120 minutes. The densities of the sintered components were determined by the Archimedes' principle. Microstructural characterization was performed via X-ray diffraction analysis, scanning electron microscope examinations, and energy-dispersive spectrometry. Hardness measurements and tensile tests were performed for determining mechanical characteristics. The relative density values of the sintered components increased by increasing the WC reinforcement ratio and they could almost reach the theoretical density. It was determined from the microstructural examinations that the composite materials consisted of fine and equiaxed grains and coarse carbides demonstrating a homogeneous dispersion along the microstructure at the grain boundaries. As it was the case in the density values, the hardness and strength values of the composites increased by increasing the WC ratio.

Proton beam induced dynamics of tungsten granules

Directory of Open Access Journals (Sweden)

O. Caretta

2018-03-01

Full Text Available This paper reports the results from single-pulse experiments of a 440  GeV/c proton beam interacting with granular tungsten samples in both vacuum and helium environments. Remote high-speed photography and laser Doppler vibrometry were used to observe the effect of the beam on the sample grains. The majority of the results were derived from a trough containing ∼45  μm diameter spheres (not compacted reset between experiments to maintain the same initial conditions. Experiments were also carried out on other open and contained samples for the purposes of comparison both with the 45  μm grain results and with a previous experiment carried out with sub-250  μm mixed crystalline tungsten powder in helium [Phys. Rev. ST Accel. Beams 17, 101005 (2014PRABFM1098-440210.1103/PhysRevSTAB.17.101005]. The experiments demonstrate that a greater dynamic response is produced in a vacuum than in a helium environment and in smaller grains compared with larger grains. The examination of the dynamics of the grains after a beam impact leads to the hypothesis that the grain response is primarily the result of a charge interaction of the proton beam with the granular medium.

Thermodynamics of the hydrogen-carbon-oxygen-tungsten system, as applied to the manufacture of tungsten and tungsten carbide

International Nuclear Information System (INIS)

Schwenke, G.K.

2001-01-01

The thermodynamics of the quaternary hydrogen-carbon oxygen-tungsten system and its binary and ternary sub-systems are reviewed. Published thermodynamic data are evaluated, and expression for free energies of formation are chosen. These expressions are integrated with and equilibrium-calculating algorithm, producing a powerful tool for understanding and improving the manufacture of tungsten and tungsten carbide. Three examples are presented: reduction/carburization of tungstic oxide with hydrogen, carbon, and methane. (author)

Developments toward the use of tungsten as armour material in plasma facing components promoted by Euratom-CEA Association

International Nuclear Information System (INIS)

Mitteau, R.; Missiaen, J.M.; Brustolin, P.

2006-01-01

Tungsten is increasingly considered as a prime candidate armour material facing the plasma in fusion experiments (ASDEX, JET, ITER). This material is, however, a challenge for the engineers due to its brittleness at room temperature. Its bonding to structural or cooled substrates is a critical issue. The Euratom-CEA Association promotes the development of evolutionary techniques aiming to produce high performance assemblies between tungsten and various substrates. These are 1) functionally graded tungsten to copper, 2) direct electron beam welding of tungsten to Mo-alloy TZM and 3) the characterisation of tungsten coatings deposited on carbon fibre composite by high energy deposition processes. 1) A functionally graded material eliminates the singular point which weakens the heterogeneous assembly, reducing the stresses and allowing a better behaviour. The sintering of submicronic W-Cu powders is investigated. The green shape is processed from W-CuO powder, which is reduced by a hydrogen flow. The compaction and sintering of layers of various compositions (10 to 30 % Cu) produces an assembly (density of ∼ 94%) with a good cohesion. However, the gradient is not effectively controlled, because of the migration of melt copper during the sintering. Future work aims to improve the process by using spark or microwave assisted sintering. 2) Electron beam welding of Mo-alloy TZM is investigated, to produce high temperature components required by radiation cooled PFCs. They require only mechanical properties and no vacuum sealing. The driving line is to use simple tungsten shapes to reduce the milling cost. In spite of low weldable properties of the refractory alloys, a good bonding up to a depth of 5 mm is obtained. Hardness measurements show that the melt area and the heat affected zone are harder than TZM, the weakest materials at 230 Hv. Quench tests in water from up to 2000 o C are done without apparent crack formation. 3) Finally, characterisation techniques are

ECAP – New consolidation method for production of aluminium matrix composites with ceramic reinforcement

Directory of Open Access Journals (Sweden)

Mateja Šnajdar Musa

2013-06-01

Full Text Available Aluminium based metal matrix composites are rapidly developing group of materials due to their unique combination of properties that include low weight, elevated strength, improved wear and corrosion resistance and relatively good ductility. This combination of properties is a result of mixing two groups of materials with rather different properties with aluminium as ductile matrix and different oxides and carbides added as reinforcement. Al2O3, SiC and ZrO2 are the most popular choices of reinforcement material. One of the most common methods for producing this type of metal matrix composites is powder metallurgy since it has many variations and also is relatively low-cost method. Many different techniques of compacting aluminium and ceramic powders have been previously investigated. Among those techniques equal channel angular pressing (ECAP stands out due to its beneficial influence on the main problem that arises during powder compaction and that is a non-uniform distribution of reinforcement particles. This paper gives an overview on ECAP method principles, advantages and produced powder composite properties.

Graphite coated PVA fibers as the reinforcement for cementitious composites

Science.gov (United States)

Zhang, Yunhua; Zhang, Zhipeng; Liu, Zhichao

2018-02-01

A new preconditioning method was developed to PVA fibers as the reinforcement in cement-based materials. Virgin PVA fibers exhibits limited adhesion to graphite powders due to the presence of oil spots on the surface. Mixing PVA fibers with a moderately concentrated KMnO4-H2SO4 solution can efficiently remove the oil spots by oxidation without creating extra precipitate (MnO2) associated with the reduction reaction. This enhances the coating of graphite powders onto fiber surface and improves the mechanical properties of PVA fiber reinforced concrete (PVA-FRC). Graphite powders yields better fiber distribution in the matrix and reduces the fiber-matrix bonding, which is beneficial in uniformly distributing the stress among embedded fibers and creating steady generation and propagation of tight microcracks. This is evidenced by the significantly enhanced strain hardening behavior and improved flexural strength and toughness.

Experimental Study and Shear Strength Prediction for Reactive Powder Concrete Beams

Directory of Open Access Journals (Sweden)

Maha M.S. Ridha

2018-06-01

Full Text Available Eighteen reactive powder concrete (RPC beams subjected to monotonic loading were tested to quantify the effect of a novel cementitious matrix materials on the shear behavior of longitudinally reinforced RPC beams without web reinforcement. The main test variables were the ratio of the shear span-to- effective depth (a/d, the ratio of the longitudinal reinforcement (ρw, the percentage of steel fibers volume fractions (Vf and the percentage of silica fume powder (SF. A massive experimental program was implemented with monitoring the concrete strain, the deflection and the cracking width and pattern for each RPC beam during the test at all the stages of the loading until failure. The findings of this paper showed that the addition of micro steel fibers (Lf/Df = 13/0.2 into the RPC mixture did not dramatically influence the initial diagonal cracking load whereas it improved the ultimate load capacity, ductility and absorbed energy. The shear design equations proposed by Ashour et al. and Bunni for high strength fiber reinforced concrete (HSFRC beams have been modified in this paper to predict the shear strength of slender RPC beams without web reinforcement and with a/d ≥ 2.5. The predictions of the modified equations are compared with Equations of Shine et al., Kwak et al. and Khuntia et al. Both of the modified equations in this paper gave satisfied predictions for the shear strength of the tested RPC beams with COV of 7.9% and 10%. Keywords: Beams, Ductility, Crack width, Absorbed energy, Reactive powder concrete, Steel fibers

Tungsten foil laminate for structural divertor applications – Analyses and characterisation of tungsten foil

International Nuclear Information System (INIS)

Reiser, Jens; Rieth, Michael; Dafferner, Bernhard; Hoffmann, Andreas; Yi Xiaoou; Armstrong, David E.J.

2012-01-01

It has been attempted for several years to synthesise a tungsten material with a low brittle-to-ductile transition temperature and a high fracture toughness that can be used for structural parts. It was shown in our previous work that tungsten foil is ductile at room temperature and that this ductility can be transformed to bulk by synthesising a tungsten laminate. In this work we want to focus on tungsten foil and assess the microstructure as well as the mechanical properties of the foil. The assessment of the microstructure of 0.1 mm tungsten foil will be performed using electron microscopy. It will be shown that the grains of the tungsten foil have a dimension of 0.5 μm × 3 μm × 15 μm and a clear texture in (1 0 0) 〈0 1 1〉. This texture becomes even more pronounced by annealing. Three-point-bending tests with tungsten foil, as-received, will define the barriers: ductile at room temperature and brittle in liquid nitrogen (−196 °C). This shows that the ductility is a thermally activated process. Recrystallised tungsten foil (annealed for 1 h/2700 °C) shows ductile material behaviour at 200 °C. The paper closes with a discussion on the reasons of the ductility of 0.1 mm tungsten foil. These might be the ultra fine grained (UFG) microstructure or, in other words, a nano microstructure (see tungsten foil as-received), the high amount of mobile edge dislocations, and/or the foil effect, which means that dislocations can move to the surface and are annihilated (see tungsten foil recrystallised).

Blister/hole formation on tungsten surface due to low-energy and high-flux deuterium/helium plasma exposures

International Nuclear Information System (INIS)

Nishijima, D.; Iwakiri, H.; Yoshida, N.; Ye, M.Y.; Ohno, N.; Takamura, S.

2005-01-01

Deuterium/helium plasma exposures on tungsten surface bring serious damages such as blister and hole. Blistering occurs by cleaving along layered structure intrinsic to the press-roll manufacturing process. Mechanical polishing and helium pre-exposure on mirror-finished powder metallurgy tungsten drastically suppress blister formation. Small cracks made by a polishing would become paths to the surface for diffusing deuterium atoms in the substrate, resulting in no gas accumulation and no blister formation on the surface. Helium pre-exposure would make a helium-enriched layer near the surface, which becomes a kind of diffusion barrier for incident deuterium atoms. Blister formation and deuterium retention are suppressed on the surface with helium-enriched layer. (author)

Overview of processing technologies for tungsten-steel composites and FGMs for fusion applications

Czech Academy of Sciences Publication Activity Database

Matějíček, Jiří; Nevrlá, Barbara; Vilémová, Monika; Boldyryeva, Hanna

2015-01-01

Roč. 60, č. 2 (2015), s. 267-273 ISSN 0029-5922. [Kudowa Summer School „Towards Fusion Energy“. Kudowa Zdrój, 09.06.2014-13.06.2014] R&D Projects: GA ČR(CZ) GAP108/12/1872 Institutional support: RVO:61389021 Keywords : plasma-facing components * functionally graded materials (FGMs), * tungsten * steel * plasma spraying * powder metallurgy Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 0.546, year: 2015 http://www.nukleonika.pl/#/?p=1222

Potentiometric determination of the tungsten content of tantalum-tungsten alloys with chromium II

International Nuclear Information System (INIS)

Gavra, Z.; Ronen, S.; Levin, R.

1977-05-01

A method was developed for the potentiometric determination of the tungsten content of tantalum-tungsten alloys of different compositions. These were dissolved under conditions that enabled the tungsten content to be determined with chromium (II). Phosphoric acid was selected as a suitable complexing agent for the prevention of the precipitation of tungsten and tantalum compounds. The use of chromium (II) required an oxygen-tight system and therefore the work was carried out in suitable vessels for storage and tritation

High temperature diffusion of hafnium in tungsten and a tungsten-hafnium carbide alloy

International Nuclear Information System (INIS)

Ozaki, Y.; Zee, R.H.

1994-01-01

Refractory metals and ceramics are used extensively in energy systems due to their high temperature properties. This is particularly important in direct conversion systems where thermal to electric conversion efficiency is a direct function of temperature. Tungsten, which has the highest melting temperature among elemental metals, does not possess sufficient creep resistance at temperature above 1,600 K. Different dispersion strengthened tungsten alloys have been developed to extend the usefulness of tungsten to higher temperatures. One of these alloys, tungsten with 0.4 mole percent of finely dispersed HfC particles (W-HfC), has the optimum properties for high temperature applications. Hafnium carbide is used as the strengthening agent due to its high chemical stability and its compatibility with tungsten. The presence of HfC particles retards the rate of grain growth as well as restricting dislocation motion. Both of which are beneficial for creep resistance. The long term behavior of this alloy depends largely on the evolution of its microstructure which is governed by the diffusion of its constituents. Data on the diffusion of carbon in tungsten and tungsten self-diffusion are available, but no direct measurements have been made on the diffusion of hafnium in tungsten. The only diffusion data available are estimated from a coarsening study and these data are highly unreliable. In this study, the diffusion behavior of hafnium in pure tungsten and in a W-HfC alloy was directly measured by means of Secondary Ion Mass Spectroscopy (SIMS). The selection of the W-HfC alloy is due to its importance in high temperature engineering applications, and its higher recrystallization temperature. The presence of HfC particles in tungsten restricts grain growth resulting in better high temperature creep resistance. The higher recrystallization temperature allows measurements to be made over a wider range of temperatures at a relatively constant grain size

Cold compaction behavior and pressureless sinterability of ball milled WC and WC/Cu powders

Directory of Open Access Journals (Sweden)

Hashemi Seyed R.

2016-01-01

Full Text Available In this research, cold compaction behavior and pressureless sinterability of WC, WC-10%wtCu and WC-30%wtCu powders were investigated. WC and WC/Cu powders were milled in a planetary ball mill for 20h. The milled powders were cold compacted at 100, 200, 300 and 400 MPa pressures. The compressibility behavior of the powders was evaluated using the Heckel, Panelli-Ambrosio and Ge models. The results showed that the Panelli-Ambrosio was the preferred equation for description the cold compaction behavior of the milled WC and WC-30%wtCu powders. Also, the most accurate model for describing the compressibility of WC-10%wtCu powders was the Heckel equation. The cold compacts were sintered at 1400°C. It was found that by increasing the cold compaction pressure of powder compacts before sintering, the sinterability of WC-30%wtCu powder compacts was enhanced. However, the cold compaction magnitude was not affected significantly on the sinterability of WC and WC-10%wtCu powders. The microstructural investigations of the sintered samples by Scanning Electron Microscopy (SEM confirmed the presence of porosities at the interface of copper-tungsten carbide phases.

Aluminium EN AW-2124 alloy matrix composites reinforced with Ti(C,N), BN and Al2O3 particles

International Nuclear Information System (INIS)

Dobrzanski, L.A.; Wlodarczyk, A.; Adamiak, M.

2003-01-01

Investigation results of the aluminium alloy EN AW-2124 matrix composite materials with particles of the powders Ti(C,N), BN and Al 2 O 3 (15 wt.%) are presented in the paper. In order to obtain uniform distribution of reinforcement particles in aluminium alloy matrix powders of composite components have been milled in the rotary ball-bearing pulverizer. The composites have been pressed in laboratory vertical press at room temperature under the pressure of 500 kN. Obtained die samplings have been heated to the temperature 520-550 o C and extruded. Bars of diameter 8 mm have been received as a final product. Metallographic examination of the composites materials' structure shows non-uniform distribution of reinforced powders in the aluminium alloy matrix banding of reinforcements particles corresponds to the extrusion direction. Particles of reinforcement distribution in aluminium alloy matrix is irregular, some agglomerations of powder of aluminium oxide and porosity of different size have been noticed. Investigations of hardness and ultimate compressive strength show that the particles of reinforcement improve mechanical properties of composite materials. Investigations of compressive strength, carried out at room temperature, enable to compare mechanical properties of matrix and composite. (author)

Plasma etching of patterned tungsten

International Nuclear Information System (INIS)

Franssila, S.

1993-01-01

Plasma etching of tungsten is discussed from the viewpoint of thin film structure and integrated circuit process engineering. The emphasis is on patterned tungsten etching for silicon device and X-ray mask fabrication. After introducing tungsten etch chemistries and mechanisms, microstructural aspects of tungsten films (crystal structure, grain size, film density, defects, impurities) in relation to etching are discussed. Approaches to etch process optimization are presented, and the current state-of-the-art of patterned tungsten etching is reviewed. (orig.)

Effect of heat treatment on Fe-B-Si-Nb alloy powder prepared by mechanical alloying

Directory of Open Access Journals (Sweden)

Rodrigo Estevam Coelho

2005-06-01

Full Text Available The effect of heat treatment on crystallization behavior of Fe73.5B15Si10Nb1.5 alloy powder prepared by mechanical alloying was studied. The powder samples were prepared by mechanical alloying (MA and for different milling times (1, 5, 25, 70 and 100 hours. Crystalline powders of iron, boron, silicon and niobium were sealed with tungsten carbide balls in a cylindrical vial under nitrogen atmosphere. The ball-to-powder weight ratio was 20 to 1. A Fritsch Pulverizette 5 planetary ball mill was used for MA the powders at room temperature and at 250 rpm. To study the microstructural evolution, a small amount of powder was collected after different milling times and examined by X-ray diffraction, using CuKalpha radiation (lambda = 0.15418 nm. The crystallization behavior was studied by differential thermal analysis, from 25 up to 1000 °C at a heating rate of 25 °C min-1.

Niobium Carbide-Reinforced Al Matrix Composites Produced by High-Energy Ball Milling

Science.gov (United States)

Travessa, Dilermando Nagle; Silva, Marina Judice; Cardoso, Kátia Regina

2017-06-01

Aluminum and its alloys are key materials for the transportation industry as they contribute to the development of lightweight structures. The dispersion of hard ceramic particles in the Al soft matrix can lead to a substantial strengthening effect, resulting in composite materials exhibiting interesting mechanical properties and inspiring their technological use in sectors like the automotive and aerospace industries. Powder metallurgy techniques are attractive to design metal matrix composites, achieving a homogeneous distribution of the reinforcement into the metal matrix. In this work, pure aluminum has been reinforced with particles of niobium carbide (NbC), an extremely hard and stable refractory ceramic. Its use as a reinforcing phase in metal matrix composites has not been deeply explored. Composite powders produced after different milling times, with 10 and 20 vol pct of NbC were produced by high-energy ball milling and characterized by scanning electron microscopy and by X-ray diffraction to establish a relationship between the milling time and size, morphology, and distribution of the particles in the composite powder. Subsequently, an Al/10 pct NbC composite powder was hot extruded into cylindrical bars. The strength of the obtained composite bars is comparable to the commercial high-strength, aeronautical-grade aluminum alloys.

Coir fiber reinforced polypropylene composite panel for automotive interior applications

Science.gov (United States)

Nadir Ayrilmis; Songklod Jarusombuti; Vallayuth Fueangvivat; Piyawade Bauchongkol; Robert H. White

2011-01-01

In this study, physical, mechanical, and flammability properties of coconut fiber reinforced polypropylene (PP) composite panels were evaluated. Four levels of the coir fiber content (40, 50, 60, and 70 % based on the composition by weight) were mixed with the PP powder and a coupling agent, 3 wt % maleic anhydride grafted PP (MAPP) powder. The water resistance and the...

Fabrication and characterization of aluminium hybrid composites reinforced with fly ash and silicon carbide through powder metallurgy

Science.gov (United States)

Bilal Naim Shaikh, Mohd; Arif, Sajjad; Arif Siddiqui, M.

2018-04-01

This paper reports the fabrication and characterization of aluminium hybrid composites (AMCs) reinforced with commonly available and inexpensive fly ash (FA, 0, 5, 10 and 15 wt.%) particles along silicon carbide (SiC) using powder metallurgy process. Scanning electron microscopy (SEM) and x-ray diffraction (XRD) were employed for microstructural characterization and phase identification respectively. Wear behaviour were investigated using pin-on-disc wear tester for the different combinations of wear parameters like load (10, 20 and 30 N), sliding speed (1.5, 2 and 2.5 m s‑1) and sliding distance (300, 600 and 900 m). SEM confirms the uniform distribution of FA and SiC in aluminium matrix. The hardness of Al/SiC/FA is increased by 20%–25% while wear rate decreased by 15%–40%. From wear analysis, sliding distance was the least significant parameter influencing the wear loss followed by applied load and sliding speed. To identify the mechanism of wear, worn out surface were also analysed by SEM.

Isothermal heat treatment influence on the interface of a powder metallurgy aluminium metal matrix composite reinforced with Ni3Al intermetallics

International Nuclear Information System (INIS)

Ferrer, C.; Amigo, V.; Salvador, M.D.; Busquets, D.; Torralba, J.M.

1998-01-01

The improvement of the mechanical properties of aluminium MMCs reinforced with Ni 3 Al particles is based on the continuity of the matrix-particle interface as well as on the strength of these particles. This work deals with the influence of different heat treatments on the evolution of new phases in that interface. Samples were prepared following a powder metallurgy route with a final stage of extrusion. Several heat treatments encompassing a broad group of temperatures and times were applied producing different phases around the primary particles. Samples were analysed via optical and scanning electron microscopy with energy dispersive X ray analysis. Microhardness tests were also conducted on the different phases generated. (Author) 15 refs

Mechanical properties of molybdenum alloyed liquid phase-sintered tungsten-based composites

International Nuclear Information System (INIS)

Kemp, P.B.; German, R.M.

1995-01-01

Tungsten-based composites are fabricated from mixed elemental powders using liquid phase sintering, usually with a nickel-iron matrix. During sintering, the tungsten undergoes grain growth, leading to microstructure coarsening that lowers strength but increases ductility. Often the desire is to increase strength at the sacrifice of ductility, and historically, this has been performed by postsintering deformation. There has been considerable research on alloying to adjust the as-sintered mechanical properties to match those of swaged alloys. Prior reports cover many additions, seemingly including much of the periodic table. Unfortunately, many of the modified alloys proved disappointing, largely due to degraded strength at the tungsten-matrix interface. Of these modified alloys, the molybdenum-containing systems exhibit a promising combination of properties, cost, and processing ease. For example, the 82W-8Mo-7Ni-3Fe alloy gives a yield strength that is 34% higher than the equivalent 90W-7Ni-3Fe alloy (from 535 to 715 MPa) but with a 33% decrease in fracture elongation (from 30 to 20% elongation). This article reports on experiments geared to promoting improved properties in the W-Mo-Ni-Fe alloys. However, unlike the prior research which maintained a constant Ni + Fe content and varied the W:Mo ratio, this study considers the Mo:(Ni + Fe) ratio effect for 82, 90, and 93 wt pct W

Development of a tungsten heavy alloy, W-Ni-Mn, used as kinetic energy penetrator

International Nuclear Information System (INIS)

Zahraee, S. M.; Salehi, M. T.; Arabi, H.; Tamizifar, M.

2007-01-01

The objective of this research was to develop a tungsten heavy alloy having a microstructure and properties good enough to penetrate hard rolled steels as deep as possible. In addition this alloy should not have environmental problems as depleted uranium materials, For this purpose a wide spread literature survey was performed and on the base of information obtained in this survey, three compositions of tungsten heavy alloy were chosen for investigation in this research. The alloys namely 90 W-7 Ni-3 Fe, 90 W-9 Ni-Mn and 90 W-8 Ni-2 Mn were selected and after producing these alloys through powder metallurgy technique, their thermal conductivity, compression flow properties and microstructure, were studied. The results of these investigations indicated that W-Ni-Mn alloys had better flow properties and lower thermal conductivities relative to W-Ni-Fe alloy. In addition Mn helped to obtain a finer microstructure in tungsten heavy alloy. Worth mentioning that a finer microstructure as well as lower thermal conductivity in this type of alloys increased the penetration depth due to formation of adiabatic shear bands during impact

Processing and properties of carbon nanofibers reinforced epoxy powder composites

International Nuclear Information System (INIS)

Palencia, C.; Mazo, M. A.; Nistal, A.; Rubio, F.; Rubio, J.; Oteo, J. L.

2011-01-01

Commercially available CNFs (diameter 30–300 nm) have been used to develop both bulk and coating epoxy nanocomposites by using a solvent-free epoxy matrix powder. Processing of both types of materials has been carried out by a double-step process consisting in an initial physical premix of all components followed by three consecutive extrusions. The extruded pellets were grinded into powder and sieved. Carbon nanofibers powder coatings were obtained by electrostatic painting of the extruded powder followed by a curing process based in a thermal treatment at 200 °C for 25 min. On the other hand, for obtaining bulk carbon nanofibers epoxy composites, a thermal curing process involving several steps was needed. Gloss and mechanical properties of both nanocomposite coatings and bulk nanocomposites were improved as a result of the processing process. FE-SEM fracture surface microphotographs corroborate these results. It has been assessed the key role played by the dispersion of CNFs in the matrix, and the highly important step that is the processing and curing of the nanocomposites. A processing stage consisted in three consecutive extrusions has reached to nanocomposites free of entanglements neither agglomerates. This process leads to nanocomposite coatings of enhanced properties, as it has been evidenced through gloss and mechanical properties. A dispersion limit of 1% has been determined for the studied system in which a given dispersion has been achieved, as the bending mechanical properties have been increased around 25% compared with the pristine epoxy resin. It has been also demonstrated the importance of the thickness in the nanocomposite, as it involves the curing stage. The complex curing treatment carried out in the case of bulk nanocomposites has reached to reagglomeration of CNFs.

Processing and properties of carbon nanofibers reinforced epoxy powder composites

Science.gov (United States)

Palencia, C.; Mazo, M. A.; Nistal, A.; Rubio, F.; Rubio, J.; Oteo, J. L.

2011-11-01

Commercially available CNFs (diameter 30-300 nm) have been used to develop both bulk and coating epoxy nanocomposites by using a solvent-free epoxy matrix powder. Processing of both types of materials has been carried out by a double-step process consisting in an initial physical premix of all components followed by three consecutive extrusions. The extruded pellets were grinded into powder and sieved. Carbon nanofibers powder coatings were obtained by electrostatic painting of the extruded powder followed by a curing process based in a thermal treatment at 200 °C for 25 min. On the other hand, for obtaining bulk carbon nanofibers epoxy composites, a thermal curing process involving several steps was needed. Gloss and mechanical properties of both nanocomposite coatings and bulk nanocomposites were improved as a result of the processing process. FE-SEM fracture surface microphotographs corroborate these results. It has been assessed the key role played by the dispersion of CNFs in the matrix, and the highly important step that is the processing and curing of the nanocomposites. A processing stage consisted in three consecutive extrusions has reached to nanocomposites free of entanglements neither agglomerates. This process leads to nanocomposite coatings of enhanced properties, as it has been evidenced through gloss and mechanical properties. A dispersion limit of 1% has been determined for the studied system in which a given dispersion has been achieved, as the bending mechanical properties have been increased around 25% compared with the pristine epoxy resin. It has been also demonstrated the importance of the thickness in the nanocomposite, as it involves the curing stage. The complex curing treatment carried out in the case of bulk nanocomposites has reached to reagglomeration of CNFs.

Development of quantitative atomic modeling for tungsten transport study using LHD plasma with tungsten pellet injection

Science.gov (United States)

Murakami, I.; Sakaue, H. A.; Suzuki, C.; Kato, D.; Goto, M.; Tamura, N.; Sudo, S.; Morita, S.

2015-09-01

Quantitative tungsten study with reliable atomic modeling is important for successful achievement of ITER and fusion reactors. We have developed tungsten atomic modeling for understanding the tungsten behavior in fusion plasmas. The modeling is applied to the analysis of tungsten spectra observed from plasmas of the large helical device (LHD) with tungsten pellet injection. We found that extreme ultraviolet (EUV) emission of W24+ to W33+ ions at 1.5-3.5 nm are sensitive to electron temperature and useful to examine the tungsten behavior in edge plasmas. We can reproduce measured EUV spectra at 1.5-3.5 nm by calculated spectra with the tungsten atomic model and obtain charge state distributions of tungsten ions in LHD plasmas at different temperatures around 1 keV. Our model is applied to calculate the unresolved transition array (UTA) seen at 4.5-7 nm tungsten spectra. We analyze the effect of configuration interaction on population kinetics related to the UTA structure in detail and find the importance of two-electron-one-photon transitions between 4p54dn+1- 4p64dn-14f. Radiation power rate of tungsten due to line emissions is also estimated with the model and is consistent with other models within factor 2.

Contribution to the study of atmospheric projection and under partial vacuum of tungsten carbide particles with cobalt or nickel binder. Application to fretting coatings on steel

International Nuclear Information System (INIS)

Vinayo, Maria-Elena

1985-01-01

This research thesis addresses the plasma spraying (atmospheric, under controlled atmosphere, and under reduced pressure) of tungsten carbides with a metallic binder (WC/Co, WC/Ni; W 2 C/Co). This work comprised an optimisation of the spraying process under reduced pressure, the study of the influence of the powder production process on the physicochemical and micro-structural characteristics as well as on coating fretting properties, and a correlation between spraying parameters in a controlled atmosphere (power and pressure) and coating physico-chemical and micro-structural properties. Results show a high decarburization-oxidation of tungsten carbides during atmospheric spraying, as well as an important evaporation of cobalt. Under reduced pressure, high losses of carbides are noticed. These both phenomena strongly depend on the powder production process. Fretting results highlight remarkable performance of coatings obtained by atmospheric spraying [fr

Development of quantitative atomic modeling for tungsten transport study Using LHD plasma with tungsten pellet injection

International Nuclear Information System (INIS)

Murakami, I.; Sakaue, H.A.; Suzuki, C.; Kato, D.; Goto, M.; Tamura, N.; Sudo, S.; Morita, S.

2014-10-01

Quantitative tungsten study with reliable atomic modeling is important for successful achievement of ITER and fusion reactors. We have developed tungsten atomic modeling for understanding the tungsten behavior in fusion plasmas. The modeling is applied to the analysis of tungsten spectra observed from currentless plasmas of the Large Helical Device (LHD) with tungsten pellet injection. We found that extreme ultraviolet (EUV) lines of W 24+ to W 33+ ions are very sensitive to electron temperature (Te) and useful to examine the tungsten behavior in edge plasmas. Based on the first quantitative analysis of measured spatial profile of W 44+ ion, the tungsten concentration is determined to be n(W 44+ )/n e = 1.4x10 -4 and the total radiation loss is estimated as ∼4 MW, of which the value is roughly half the total NBI power. (author)

Development of new metal matrix composite electrodes for electrical discharge machining through powder metallurgy process

Directory of Open Access Journals (Sweden)

C. Mathalai Sundaram

2014-12-01

Full Text Available Electrical discharge machining (EDM is one of the widely used nontraditional machining methods to produce die cavities by the erosive effect of electrical discharges. This method is popular due to the fact that a relatively soft electrically conductive tool electrode can machine hard work piece. Copper electrode is normally used for machining process. Electrode wear rate is the major drawback for EDM researchers. This research focus on fabrication of metal matrix composite (MMC electrode by mixing copper powder with titanium carbide (TiC and Tungsten carbide (WC powder through powder metallurgy process, Copper powder is the major amount of mixing proportion with TiC and WC. However, this paper focus on the early stage of the project where powder metallurgy route was used to determine suitable mixing time, compaction pressure and sintering and compacting process in producing EDM electrode. The newly prepared composite electrodes in different composition are tested in EDM for OHNS steel.

Remarkable improvement of the wear resistance of poly(vinylidene difluoride) by incorporating polyimide powder and carbon nanofibers

Science.gov (United States)

Min, Chunying; Liu, Dengdeng; Shen, Chen; Zhang, Qiaqia; Shen, Xiaojuan; Zhang, Kan

2017-10-01

Poly(vinylidene difluoride) (PVDF) composites reinforced via adding different fillers have attracted wide attention in the field of dielectric materials, but few have been reported in the tribological area. In this paper, the effect of polyimide (PI) powder and carbon nanofibers (CF) as reinforcement phases on the friction and wear performance of PVDF composites has been investigated. It was found that PI powder enhances the mechanical and tribological properties of PVDF and especially as the content of the PI powder reaches 5 wt%. In addition, CF and PI exhibited synergistic effect on the tribological properties of PVDF. With PVDF containing 5 wt% PI powder and 20 wt% CF, the friction and wear behavior of the PVDF composite showed the best performance. PVDF, PI powder and CF can form a consistent network structure, which prevents the polymer molecular chains from moving or deformation, decreasing the wear loss of PVDF composites.

Nitrides and carbides of molybdenum and tungsten with high specific-surface area: their synthesis, structure, and catalytic properties

International Nuclear Information System (INIS)

Volpe, L.

1985-01-01

Temperature-programmed reactions between trioxides of molybdenum or tungsten and ammonia provide a new method to synthesize dimolybdenum and ditungsten nitrides with specific surface areas to two-hundred-and-twenty and ninety-one square meters per gram, respectively. These are the highest values on record for any unsupported metallic powders. They correspond to three-four nonometer particles. The reaction of molybdenum trioxide with ammonia is topotactic in the sense that one-zero-zero planes of dimolybdenum nitride are parallel to zero-one-zero planes of molybdenum trioxide. As the trioxide transforms, it passes through an oxynitride intermediate with changing bulk structure and increasing surface area and extent of reduction. The nitride product consists of platelets, pseudomorphous with the original trioxide, which can be regarded as highly porous defect single crystals. By treating small particles of dimolybdenum or ditungsten nitride with methane-dihydrogen mixtures it is possible to replace interstitial nitrogen atoms by carbon atoms, without sintering, and thus to prepare carbides of molybdenum and tungsten with very high specific surface areas. Molybdenum nitride powders catalyze ammonia synthesis. A pronounced increase in the catalytic activity with increasing particle size confirms the structure-sensitive character of this reaction

Textbook tests with tungsten

CERN Multimedia

Barbara Warmbein

2010-01-01

CERN's linear collider detector group joins forces with CALICE in building the world's first tungsten hadronic calorimeter.   Hadronic calorimeter prototype made of tungsten for the linear collider detector being equipped with CALICE scintillators. In a hall for test beam experiments at CERN, next to the CLOUD climate experiment and an irradiation facility, sits a detector prototype that is in many ways a first. It's the first ever hadronic sandwich calorimeter (HCal) prototype made of tungsten. It's the first prototype for a detector for the Compact Linear Collider Study CLIC, developed by the linear collider detector R&D group (LCD group) at CERN. And it's the first piece of hardware that results directly from the cooperation between CLIC and ILC detector study groups. Now its makers are keen to see first particle showers in their detector. The tungsten calorimeter has just moved from a workshop at CERN, where it was assembled from finely polished tungsten squares and triangles, into the ...

Crystallite growth in nanocrystalline tungsten; rate determining mechanism and the role of contaminations

International Nuclear Information System (INIS)

Hegedűs, Zoltán; Meka, Sai Ramudu; Mittemeijer, Eric J.

2016-01-01

The thermal stability of nanocrystalline tungsten was investigated by tracing the evolution of the microstructure as a function of (isothermal) annealing time at different temperatures (800−875 °C). To this end especially in situ X-ray diffraction and transmission electron microscopy methods were applied to ball milled tungsten powder. Initially the dislocation density and the crystallite/domain size decreased and increased rapidly, respectively. Upon prolonged annealing the crystallite growth rate decelerated and even became nil: a saturation crystallite size, increasing with increasing annealing temperature, was attained. Application of all available isothermal growth models to the experimental data resulted in very low values for the activation energy (60−120 kJ/mol) indicating that recovery of the deformed microstructure is the dominantly occurring process, leading to pronounced crystallite/domain growth. The effect on the growth kinetics of different levels of contaminations, which exert a drag force on the moving boundaries, was also investigated.

Mechanical properties of tungsten alloys with Y2O3 and titanium additions

International Nuclear Information System (INIS)

Aguirre, M.V.; Martin, A.; Pastor, J.Y.; LLorca, J.; Monge, M.A.; Pareja, R.

2011-01-01

In this research the mechanical behaviour of pure tungsten (W) and its alloys (2 wt.% Ti-0.47 wt.% Y 2 O 3 and 4 wt.% Ti-0.5 wt.% Y 2 O 3 ) is compared. These tungsten alloys, have been obtained by powder metallurgy. The yield strength, fracture toughness and elastic modulus have been studied in the temperature interval of 25 deg. C to 1000 deg. C. The results have shown that the addition of Ti substantially improves the bending strength and toughness of W, but it also dramatically increases the DBTT. On the other hand, the addition of 0.5% Y 2 O 3 , is enough to improve noticeably the oxidation behaviour at the higher temperatures. The grain size, fractography and microstructure are studied in these materials. Titanium is a good grain growth inhibitor and effective precursor of liquid phase in HIP. The simultaneous presence of Y 2 O 3 and Ti permits to obtain materials with low pores presence.

Wear mechanisms in powder metallurgy high speed steels matrix composites

International Nuclear Information System (INIS)

Gordo, E.; Martinez, M. A.; Torralba, J. M.; Jimenez, J. A.

2001-01-01

The development of metal matrix composites has a major interest for automotive and cutting tools industries since they possess better mechanical properties and wear resistance than corresponding base materials. One of the manufacturing methods for these materials includes processing by powder metallurgy techniques. in this case, blending of both, base material and reinforcement powders constitute the most important process in order to achieve a homogeneous distribution of second phase particles. in the present work, composite materials of M3/2 tool steel reinforced with 2.5,5 and 8 vol% of niobium carbide have been prepared. In order to ensure a homogeneous mix, powders of both materials were mixed by dry high-energy mechanical milling at 200 r.p.m. for 40 h. After a recovering annealing, two routes for consolidate were followed die pressing and vacuum sintering, and hot isostatic pressing (HIP). Pin-on-disc tests were carried out to evaluate wear behaviour in all the materials. Results show that ceramic particles additions improve wear resistance of base material. (Author) 9 refs

Enhanced ductility of Mg–3Al–1Zn alloy reinforced with short length multi-walled carbon nanotubes using a powder metallurgy method

Directory of Open Access Journals (Sweden)

Muhammad Rashad

2015-08-01

Full Text Available Mg–3Al–1Zn–CNTs composites, with different weight fractions (0.25–1.0 wt% of carbon nanotubes (CNTs were successfully fabricated via a powder metallurgy method. The processing parameters were adopted in such a way to have uniform dispersion of short length CNTs without any damage, as well as refined and dissolved β phases structures throughout the composite matrix. The composite exhibited impressive increase in microhardness (about +23% and tensile failure strain value (about +98% without significant compromise in tensile strength, compared to the un-reinforced Mg–3Al–1Zn alloy. The synthesized composites can be used in automotive and aerospace industries due to their low density and high specific strength.

Analysis of crystallite size and microdeformation crystal lattice the tungsten carbide milling in mill high energy

International Nuclear Information System (INIS)

Silva, F.T. da; Nunes, M.A.M.; Souza, C.P. de; Gomes, U.U.

2010-01-01

The tungsten carbide (WC) has wide application due to its properties like high melting point, high hardness, wear resistance, oxidation resistance and good electrical conductivity. The microstructural characteristics of the starting powders influences the final properties of the carbide. In this context, the use of nanoparticle powders is an efficient way to improve the final properties of the WC. The high energy milling stands out from other processes to obtain nanometric powders due to constant microstructural changes caused by this process. Therefore, the objective is to undertake an analysis of microstructural characteristics on the crystallite size and microdeformations of the crystal lattice using the technique of X-ray diffraction (XRD) using the Rietveld refinement. The results show an efficiency of the milling process to reduce the crystallite size, leading to a significant deformation in the crystal lattice of WC from 5h milling. (author)

Dispersion of carbon nanotubes in hydroxyapatite powder by in situ chemical vapor deposition

International Nuclear Information System (INIS)

Li Haipeng; Wang Lihui; Liang, Chunyong; Wang Zhifeng; Zhao Weimin

2010-01-01

In the present work, we use chemical vapor deposition of methane to disperse carbon nanotubes (CNTs) within hydroxyapatite (HA) powder. The effect of different catalytic metal particles (Fe, Ni or Co) on the morphological and structural development of the powder and dispersion of CNTs in HA powder was investigated. The results show that the technique is effective in dispersing the nanotubes within HA powder, which simultaneously protects the nanotubes from damage. The results can have important and promising speculations for the processing of CNT-reinforced HA-matrix composites in general.

Performance ratio hardness characteristics polystyrene-metal composite materials

International Nuclear Information System (INIS)

Klepikov, V.F.; Prokhorenko, E.M.; Lytvynenko, V.V.; Zakharchenko, A.A.; Hazhmuradov, M.A.

2015-01-01

The methods of measuring the hardness of layered polystyrene-metallic composite materials. It is proposed to use powder-like tungsten and powder-like steel as radiation-protective layer. A measurement of the hardness of composites of different composition, and given its dependence on the particle size and their form. The possibility of increasing the hardness of the composites reinforced with metallic additives. Radiation-protective characteristics were calculated for the studied species of composite materials. Influence of the quantitative composition of the metal components is studied on the change of the absorbed dose of gamma radiation

Process for recovering tungsten from alkaline leaching solution of tungsten ores

International Nuclear Information System (INIS)

Onozaki, S.; Nemoto, S.; Hazeyama, T.

1976-01-01

This invention relates to a process for recovering tungsten from an alkaline leaching solution of tungsten ores. This invention comprises adjusting the pH of an alkaline leaching solution which is obtained by lixiviating ore containing tungsten with an alkaline solution to 7--8 with acid to oxidize molybdic acid ions in the solution, adding a sulfide donor, then precipitating molybdenum sulfide compounds by adjusting the pH value of the solution to 2--3. Tungstic acid ions are recovered as calcium tungstate by the addition of a calcium ion donor after the molybdenum sulfide compounds are separated

One-dimensional curved wire chamber for powder x-ray crystallography

International Nuclear Information System (INIS)

Ortendahl, D.; Perez-Mendez, V.; Stoker, J.; Beyermann, W.

1978-01-01

A xenon filled single anode wire chamber with delay line readout has been constructed for use in powder x-ray crystallography using 8 to 20 keV x-rays. The entire chamber including the anode wire and the delay line which forms part of the cathode plane is a section of a circular arc whose center is the powder specimen. The anode wire--38 μm gold-plated tungsten--is suspended in a circular arc by the interaction of a current flowing through it and magnetic field provided by two permanent magnets, above and below the wire, extending along the active length of the chamber. When filled with xenon to 3 atmospheres the chamber has uniform sensitivity in excess of 80% at 8 keV and a spatial resolution better than 0.3 mm

Silver matrix composites reinforced with galvanically silvered particles

OpenAIRE

J. Śleziona; J. Wieczorek,

2007-01-01

Purpose: The paper presents the possibility of the application of metalic layers drifted with the use of the galvanic methods on the ceramic particles surface. The application of the layers was aimed at obtaining the rewetting of the reinforcing particles with the liquid silver in the course of the producing of silver matrix composites with the use of mechanical stirring method. To enable introducing of the iron powder and glass carbon powder to liquid silver the solution of covering the powd...

A major advance in powder metallurgy

Science.gov (United States)

Williams, Brian E.; Stiglich, Jacob J., Jr.; Kaplan, Richard B.; Tuffias, Robert H.

1991-01-01

Ultramet has developed a process which promises to significantly increase the mechanical properties of powder metallurgy (PM) parts. Current PM technology uses mixed powders of various constituents prior to compaction. The homogeneity and flaw distribution in PM parts depends on the uniformity of mixing and the maintenance of uniformity during compaction. Conventional PM fabrication processes typically result in non-uniform distribution of the matrix, flaw generation due to particle-particle contact when one of the constituents is a brittle material, and grain growth caused by high temperature, long duration compaction processes. Additionally, a significant amount of matrix material is usually necessary to fill voids and create 100 percent dense parts. In Ultramet's process, each individual particle is coated with the matrix material, and compaction is performed by solid state processing. In this program, Ultramet coated 12-micron tungsten particles with approximately 5 wt percent nickel/iron. After compaction, flexure strengths were measured 50 percent higher than those achieved in conventional liquid phase sintered parts (10 wt percent Ni/Fe). Further results and other material combinations are discussed.

Microstructure and mechanical properties of Al-Mg-Si-Cu matrix composites reinforced with AINp. processed by extrusion of powders

International Nuclear Information System (INIS)

Ortiz, J. L.; Amigo, V.; Salvador, M. D.; Perz, C. R.

2000-01-01

This article presents an experimental investigation on the structure and mechanical properties of an Al-Mg-Si-Cu P/M alloy reinforced with 5%, 10% and 15% aluminum nitride, produced by extrusion of cold compacted powders mixtures. Mechanical properties in as extruded and T6 conditions are compared. Differential Scanning Calorimetry and Dilatometric analysis were conducted to gain further insight into the precipitation process of these materials. Low cost 6061 Al/AINp composites can be produced with rate and small porosity by extrusion of cold compacted shapes without canning. The mechanical properties of the MMCs obtained by this process have limitations for high particles fractions because of clustering effects. All materials are always harder than the matrix and shows a similar behavior during aging processes but kinetics is changed. Potential applications of dilatometric techniques in the aging investigations of aluminum alloys and aluminum matrix composites have been established. (Author) 23 refs

Tungsten Filament Fire

Science.gov (United States)

Ruiz, Michael J.; Perkins, James

2016-01-01

We safely remove the outer glass bulb from an incandescent lamp and burn up the tungsten filament after the glass is removed. This demonstration dramatically illustrates the necessity of a vacuum or inert gas for the environment surrounding the tungsten filament inside the bulb. Our approach has added historical importance since the incandescent…

Densification rate and interfacial adhesion of bilayer cemented tungsten carbide and steel

Energy Technology Data Exchange (ETDEWEB)

Ojo-kupoluyi, Oluwatosin Job; Tahir, Suraya Mohd; Ariff, Azmah Hanim Mohamed; Baharudin, B.T. Hang Tuah [Univ. Putra Malaysia, Selangor (Malaysia). Dept. of Mechanical and Manufacturing Engineering; Matori, Khamirul Amin [Univ. Putra Malaysia, Selangor (Malaysia). Dept. of Physics; Univ. Putra Malaysia, Selangor (Malaysia). Inst. of Advanced Technology (ITMA); Shamsul Anuar, Mohd [Univ. Putra Malaysia, Selangor (Malaysia). Dept. of Process and Food Engineering

2017-12-15

Manufacturing tailored materials is commonly faced with the challenge of shrinkage mismatch between layers resulting in delamination. The effects of sintering temperature and carbon variation on the densification and interfacial bond strength of bilayer cemented tungsten carbide and steel processed through powder metallurgy are analyzed. It is revealed through field-emission scanning electron microscopy images that inter-layer diffusion induced by liquid-phase sintering plays a major role in the densification and bonding of layers. Through dimensional analysis of sintered bilayer specimens, the strain rate of cemented tungsten carbide is observed to surpass that of steel. An enhanced densification rate of 6.1 % and M{sub 6}C (eta carbide) reduction with increased carbon level results in strong interfacial bonding in specimens sintered at 1 280 C. At 1 295 C, diffusion accelerates and the axial and radial shrinkage increase by 14.05 % and 13.35 %, respectively, in 93.8 wt.% WC - 6 wt.% Fe - 0.2 wt.% C and 93.2 wt.% Fe - 6 wt.% WC - 0.8 wt.% C, thereby increasing the tendency for complete delamination.

Densification rate and interfacial adhesion of bilayer cemented tungsten carbide and steel

International Nuclear Information System (INIS)

Ojo-kupoluyi, Oluwatosin Job; Tahir, Suraya Mohd; Ariff, Azmah Hanim Mohamed; Baharudin, B.T. Hang Tuah; Shamsul Anuar, Mohd

2017-01-01

Manufacturing tailored materials is commonly faced with the challenge of shrinkage mismatch between layers resulting in delamination. The effects of sintering temperature and carbon variation on the densification and interfacial bond strength of bilayer cemented tungsten carbide and steel processed through powder metallurgy are analyzed. It is revealed through field-emission scanning electron microscopy images that inter-layer diffusion induced by liquid-phase sintering plays a major role in the densification and bonding of layers. Through dimensional analysis of sintered bilayer specimens, the strain rate of cemented tungsten carbide is observed to surpass that of steel. An enhanced densification rate of 6.1 % and M 6 C (eta carbide) reduction with increased carbon level results in strong interfacial bonding in specimens sintered at 1 280 C. At 1 295 C, diffusion accelerates and the axial and radial shrinkage increase by 14.05 % and 13.35 %, respectively, in 93.8 wt.% WC - 6 wt.% Fe - 0.2 wt.% C and 93.2 wt.% Fe - 6 wt.% WC - 0.8 wt.% C, thereby increasing the tendency for complete delamination.

Tungsten behaviour under anodic polarization

International Nuclear Information System (INIS)

Vas'ko, A.T.; Patsyuk, F.N.

1980-01-01

Electrochemical investigations have been carried out to identify the state of elements of the tungsten galvanic coating. Active zones on anode polarization curves in the hydrogen region of galvanic tungsten are established. The difference in the behaviour of monocrystal and galvanic tungsten electrodes is shown to be connected with the oxidation of hydrogen in the galvanic sediment

Spark plasma sintering of tungsten-yttrium oxide composites from chemically synthesized nanopowders and microstructural characterization

International Nuclear Information System (INIS)

Yar, M.A.; Wahlberg, Sverker; Bergqvist, Hans; Salem, H.G.; Johnsson, Mats; Muhammed, Mamoun

2011-01-01

Nano-crystalline W-1%Y 2 O 3 (wt.%) powder was produced by a modified solution chemical reaction of ammonium paratungstate (APT) and yttrium nitrate. The precursor powder was found to consist of particles of bimodal morphology i.e. large APT-like particles up to 20 μm and rectangular yttrium containing ultrafine plates. After thermal processing tungsten crystals were evolved from W-O-Y plate like particles. spark plasma sintering (SPS) was used to consolidate the powder at 1100 and 1200 deg. C for different holding times in order to optimize the sintering conditions to yield high density but with reduced grain growth. Dispersion of yttrium oxide enhanced the sinterability of W powder with respect to lanthanum oxide. W-1%Y 2 O 3 composites with sub-micron grain size showed improved density and mechanical properties as compared to W-La 2 O 3 composites. Sample sintered in two steps showed improved density, due to longer holding time at lower temperature (900 deg. C) and less grain growth due to shorter holding time at higher temperature i.e. 1 min at 1100 deg. C.

Radiation processing for PTFE composite reinforced with carbon fiber

International Nuclear Information System (INIS)

Akihiro Oshima; Akira Udagawa; Yousuke Morita

1999-01-01

The present work is an attempt to evaluate the performance of crosslinked PTFE as a polymer matrix for carbon fiber-reinforced composite materials. The carbon fiber-reinforced PTFE pre-composite, which is laminated with PTFE fine powder, is crosslinked by electron beam irradiation. Mechanical and frictional properties of the crosslinked PTFE composite obtained are higher than those of PTFE resin. The crosslinked PTFE composite with high mechanical and radiation resistant performance is obtained by radiation crosslinking process

Helium bubble bursting in tungsten

International Nuclear Information System (INIS)

Sefta, Faiza; Juslin, Niklas; Wirth, Brian D.

2013-01-01

Molecular dynamics simulations have been used to systematically study the pressure evolution and bursting behavior of sub-surface helium bubbles and the resulting tungsten surface morphology. This study specifically investigates how bubble shape and size, temperature, tungsten surface orientation, and ligament thickness above the bubble influence bubble stability and surface evolution. The tungsten surface is roughened by a combination of adatom “islands,” craters, and pinholes. The present study provides insight into the mechanisms and conditions leading to various tungsten topology changes, which we believe are the initial stages of surface evolution leading to the formation of nanoscale fuzz

Formation of solid solution during mutual diffusion of tungsten and molybdenum in the process of sintering

International Nuclear Information System (INIS)

Timofeeva, A.A.; Bulat, I.B.; Voronin, Yu.V.; Fedoseev, G.K.; Karasev, V.M.

1984-01-01

A process of a solid solution homogenization during sintering of W-15Mo and W-5Mo alloys is studied by the methods of density measurements, analysis of the X-ray lines physical broadening and determination of crystalline lattice constant. Study of the process of solid solution formation under conditions of powder composite sintering is shown to be conducted with account of peculiarities of tungsten and molybdenum mutual diffusion in the investigated temperature range of concentrations

The mechanical and thermal characteristics of phenolic foam reinforced with kaolin powder and glass fiber fabric

Science.gov (United States)

Xiao, Wenya; Huang, Zhixiong; Ding, Jie

2017-12-01

In this work, kaolin powder and glass fiber fabric were added to PF in order to improve its thermal stability and mechanical property. Micro-structures of carbonized PF with kaolin powder were inspected by scanning electron microscopy (SEM) to demonstrate the filler’s pinning effect. SEM results illustrated modified PF had well morphology after high-temperature heat treatment. The Fourier transform infrared spectrometer (FTIR) test was carried out and found that kaolin powder only physically dispersed in PF. The compression test and thermal weight loss test were done on two groups of modified PF (Group A: add powder and fabric; Group B: add powder only). Results showed that all modified PF were better than pure PF, while foams with powder and fabric showed better mechanical characteristic and thermal stability compared with foams with powder only.

Laser cladding of tungsten carbides (Spherotene) hardfacing alloys for the mining and mineral industry

International Nuclear Information System (INIS)

Amado, J.M.; Tobar, M.J.; Alvarez, J.C.; Lamas, J.; Yanez, A.

2009-01-01

The abrasive nature of the mechanical processes involved in mining and mineral industry often causes significant wear to the associated equipment and derives non-negligible economic costs. One of the possible strategies to improve the wear resistance of the various components is the deposition of hardfacing layers on the bulk parts. The use of high power lasers for hardfacing (laser cladding) has attracted a great attention in the last decade as an alternative to other more standard methods (arc welding, oxy-fuel gas welding, thermal spraying). In laser cladding the hardfacing material is used in powder form. For high hardness applications Ni-, Co- or Fe-based alloys containing hard phase carbides at different ratios are commonly used. Tungsten carbides (WC) can provide coating hardness well above 1000 HV (Vickers). In this respect, commercially available WC powders normally contain spherical micro-particles consisting of crushed WC agglomerates. Some years ago, Spherotene powders consisting of spherical-fused monocrystaline WC particles, being extremely hard, between 1800 and 3000 HV, were patented. Very recently, mixtures of Ni-based alloy with Spherotene powders optimized for laser processing were presented (Technolase). These mixtures have been used in our study. Laser cladding tests with these powders were performed on low carbon steel (C25) substrates, and results in terms of microstructure and hardness will be discussed

Laser cladding of tungsten carbides (Spherotene) hardfacing alloys for the mining and mineral industry

Energy Technology Data Exchange (ETDEWEB)

Amado, J.M. [Departamento de Ingenieria Industrial II, Universidade da Coruna, Mendizabal s/n, Ferrol E-15403 (Spain); Tobar, M.J. [Departamento de Ingenieria Industrial II, Universidade da Coruna, Mendizabal s/n, Ferrol E-15403 (Spain)], E-mail: cote@udc.es; Alvarez, J.C.; Lamas, J.; Yanez, A. [Departamento de Ingenieria Industrial II, Universidade da Coruna, Mendizabal s/n, Ferrol E-15403 (Spain)

2009-03-01

The abrasive nature of the mechanical processes involved in mining and mineral industry often causes significant wear to the associated equipment and derives non-negligible economic costs. One of the possible strategies to improve the wear resistance of the various components is the deposition of hardfacing layers on the bulk parts. The use of high power lasers for hardfacing (laser cladding) has attracted a great attention in the last decade as an alternative to other more standard methods (arc welding, oxy-fuel gas welding, thermal spraying). In laser cladding the hardfacing material is used in powder form. For high hardness applications Ni-, Co- or Fe-based alloys containing hard phase carbides at different ratios are commonly used. Tungsten carbides (WC) can provide coating hardness well above 1000 HV (Vickers). In this respect, commercially available WC powders normally contain spherical micro-particles consisting of crushed WC agglomerates. Some years ago, Spherotene powders consisting of spherical-fused monocrystaline WC particles, being extremely hard, between 1800 and 3000 HV, were patented. Very recently, mixtures of Ni-based alloy with Spherotene powders optimized for laser processing were presented (Technolase). These mixtures have been used in our study. Laser cladding tests with these powders were performed on low carbon steel (C25) substrates, and results in terms of microstructure and hardness will be discussed.

The relationship between the addition method of the Ni-activator and the sinterability for the Ni-doped W-powder compact

International Nuclear Information System (INIS)

Moon, I.H.; Kim, J.S.

1984-01-01

The relationship between the nickel size added to tungsten powder and the sinterability was investigated for the Ni-doped W-powder compact. The Ni-added W-powder compact with various particle size ratios of W to Ni were prepared by mechanical mixing as well as by salt solution and reduction method. In the latter method the size of reduced Ni-particle could be controlled by drying rate of salt solution. The smaller the size of nickel particles added to W was, the activatedly sintered W-powder compact has shown higher sinterability in the initial stage of sintering. The dependence of sinterability on the size of Ni-activator could be partly explained by some physical characteristics of Ni-activator at sintering temperature. (Auth.)

Scanning tunneling microscopy measurements of the spin Hall effect in tungsten films by using iron-coated tungsten tips

Science.gov (United States)

Xie, Ting; Dreyer, Michael; Bowen, David; Hinkel, Dan; Butera, R. E.; Krafft, Charles; Mayergoyz, Isaak

2018-05-01

Scanning tunneling microscopy experiments using iron-coated tungsten tips and current-carrying tungsten films have been conducted. An asymmetry of the tunneling current with respect to the change of the direction of the bias current through a tungsten film has been observed. It is argued that this asymmetry is a manifestation of the spin Hall effect in the current-carrying tungsten film. Nanoscale variations of this asymmetry across the tungsten film have been studied by using the scanning tunneling microscopy technique.

CTAB assisted synthesis of tungsten oxide nanoplates as an efficient low temperature NOX sensor

Science.gov (United States)

Mehta, Swati S.; Tamboli, Mohaseen S.; Mulla, Imtiaz S.; Suryavanshi, Sharad S.

2018-02-01

Tungsten oxide nanoplates with porous morphology were effectively prepared by acidification using CTAB (HexadeCetyltrimethyl ammonium bromide) as a surfactant. For characterization, the synthesized materials were subjected to X-Ray powder diffraction (XRD), scanning electron microscopy (SEM), high resolution transmission electron microscopy (HRTEM), UV-Visible spectroscopy (UV-Vis) and surface area (BET) measurements. The morphology and size of the particles were controlled by solution acidity. The BET results confirmed that the materials are well crystallized and mesoporous in nature. The nanocrystalline powder was used to prepare thick films by screen printing on alumina substrate for the investigation of gas sensing properties. The gas response measurements revealed that the samples acidified using 10 M H2SO4 exhibits highest response of 91% towards NOX at optimum temperature of 200 °C for 100 ppm, and it also exhibits 35% response at room temperature.

Thermal stability of nano structured iron powder as a function of amount and nature of reinforcement (Nb or NbC); Estudio de la estabilidad termica de polvo de hierro nanoestructurado en funcion del tipo de refuerzo (Nb, NbC) y de su contenido

Energy Technology Data Exchange (ETDEWEB)

Fuentes-Pacheco, L.; Campos, M.; Torralba, J. M.

2011-07-01

In structural steels, an effective strategy to succeed in increasing both strength and toughness is the grain refining, like in microalloyed steels. To delay or even inhibit the grain growth there are two basic mechanisms: particle pinning and solute drag. The effect of the presence of small particles of NbC to inhibit the austenitic grain growth is well known. However, it is not so clear which mechanism will be more effective to delay ferritic grain growth. In order to confirm it, nano structured iron powders reinforced with Nb and NbC have been prepared by mechanical alloying. The main objective of this work is, therefore, to study the thermal stability of the nano structured powder as a function of the reinforce type (elemental Nb or NbC) and its content. (Author) 19 refs.

Method and apparatus for adding and mixing second cohesive powders in a fluidized bed blender

International Nuclear Information System (INIS)

Larson, R.I.; Brassfield, H.C.; Adomitis, J.T.

1981-01-01

Injection and uniform dispersion of a second cohesive powdered ingredient or ingredients having hydrophobic, hydrophilic or hydroscopic properties into a fluidized bed of UO 2 powder is effected by impinging the second ingredient against a deflection plate 21 mounted within the fluidized bed. The apparatus also includes an eductor, a pressurised vortex mill 11 and a pneumatic conveying system. Before entering the fluidized bed, the second ingredient is entrained in a gas and conveyed under pressure to the vortex mill 11 where the particles of the second ingredient are propelled radially outwardly through channels 28 and collide against tungsten carbide impact, blocks 32 causing comminution of the particles. (author)

Scanning tunneling microscopy measurements of the spin Hall effect in tungsten films by using iron-coated tungsten tips

Directory of Open Access Journals (Sweden)

Ting Xie

2018-05-01

Full Text Available Scanning tunneling microscopy experiments using iron-coated tungsten tips and current-carrying tungsten films have been conducted. An asymmetry of the tunneling current with respect to the change of the direction of the bias current through a tungsten film has been observed. It is argued that this asymmetry is a manifestation of the spin Hall effect in the current-carrying tungsten film. Nanoscale variations of this asymmetry across the tungsten film have been studied by using the scanning tunneling microscopy technique.

Nanocrystalline TiAl powders synthesized by high-energy ball milling: effects of milling parameters on yield and contamination

International Nuclear Information System (INIS)

Bhattacharya, Prajina; Bellon, Pascal; Averback, Robert S.; Hales, Stephen J.

2004-01-01

High-energy ball milling was employed to produce nanocrystalline Ti-Al powders. As sticking of the powders can be sufficiently severe to result in a near zero yield, emphasis was placed on varying milling conditions so as to increase the yield, while avoiding contamination of the powders. The effects of milling parameters such as milling tools, initial state of the powders and addition of process control agents (PCA's) were investigated. Cyclohexane, stearic acid and titanium hydride were used as PCA's. Milling was conducted either in a Cr-steel vial with C-steel balls, or in a tungsten carbide (WC) vial with WC balls, using either elemental or pre-alloyed powders. Powder samples were characterized using X-ray diffraction, scanning and transmission electron microscopy. In the absence of PCA's mechanical alloying in a WC vial and attrition milling in a Cr-steel vial were shown to lead to satisfactory yields, about 65-80%, without inducing any significant contamination of the powders. The results suggest that sticking of the powders on to the milling tools is correlated with the phase evolution occurring in these powders during milling

Effects of lower cobalt binder concentrations in sintering of tungsten carbide

International Nuclear Information System (INIS)

Li Tao; Li Qingfa; Fuh, J.Y.H.; Yu, P.C.; Wu, C.C.

2006-01-01

Cemented tungsten carbides have received much attention because of their superior characteristics. Traditional cemented tungsten carbides usually contain 3-30 wt% binder phase. In this paper, WC with low Co concentration less than 3 wt% is studied using traditional powder metallurgy. The binder phase has tremendous effect on sinterability of WC. High sinterability and high hardness can be achieved for the WC (0.7 μm) with 0.5 wt% Co. Abnormal grain growth (AGG) is often observed in sintering WC with small amount of Co. It seems that AGG is affected by the concentration of Co and a range of Co concentrations may exist for the large amount of AGG. To control the grain size, VC is added to inhibit the grain growth of WC. It is observed that the hardness is affected by the amount of addition of VC. Controlling the ratio of C/W less than unity at low Co concentrations will result in the production of W 2 C phase. The hardness of WC-Co is affected by the amount of W 2 C phase in the sample and W 2 C is stable during the normal cooling process

Synthesis of a TiBw/Ti6Al4V composite by powder compact extrusion using a blended powder mixture

Energy Technology Data Exchange (ETDEWEB)

Lu, Huiyang, E-mail: hl209@waikato.ac.nz [Waikato Center for Advanced Materials, School of Engineering, University of Waikato, Hamilton (New Zealand); Zhang, Deliang, E-mail: zhangdeliang@sjtu.edu.cn [State Key Laboratory of Metal Matrix Composites, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai (China); Gabbitas, Brian, E-mail: briang@waikato.ac.nz [Waikato Center for Advanced Materials, School of Engineering, University of Waikato, Hamilton (New Zealand); Yang, Fei, E-mail: fyang@waikato.ac.nz [Waikato Center for Advanced Materials, School of Engineering, University of Waikato, Hamilton (New Zealand); Matthews, Steven, E-mail: S.Matthews@massey.ac.nz [School of Engineering and Advanced Technology, Massey University, Auckland (New Zealand)

2014-09-01

Highlights: • TiB/Ti6Al4V composites were prepared from extruded BE powders. • Different starting powders affected the morphologies of TiB whiskers formed in-situ. • A TiB/Ti6Al4V composite with TiB whiskers had good strength and ductility. • The strength and ductility achieved were superior to those obtained by other methods. - Abstract: A Ti–6 wt%Al–4 wt%V alloy (Ti6Al4V) matrix composite, reinforced by in situ synthesized TiB whiskers (TiBw) has been successfully fabricated by powder compact extrusion using a blended powder mixture. The microstructural characterization of the various extruded samples showed that the different starting powders, pre-alloyed powder plus boron powder or titanium plus Al–40V master alloy powder plus boron powder, had a significant effect on the morphology of the in situ synthesized TiB whiskers. It is also evident that the TiB whiskers affect the microstructural evolution of the Ti6Al4V matrix. The tensile test results indicated that the composite with a dispersion of fine TiB whiskers with high aspect ratios exhibited a high ultimate tensile stress (UTS) and yield stress (YS) of 1436 MPa and 1361 MPa, respectively, a reasonably good tensile ductility reflected by an elongation to fracture of 5.6% was also achieved. This is a significant improvement compared with as-extruded monolithic Ti6Al4V alloy produced in this study.

Synthesis of a TiBw/Ti6Al4V composite by powder compact extrusion using a blended powder mixture

International Nuclear Information System (INIS)

Lu, Huiyang; Zhang, Deliang; Gabbitas, Brian; Yang, Fei; Matthews, Steven

2014-01-01

Highlights: • TiB/Ti6Al4V composites were prepared from extruded BE powders. • Different starting powders affected the morphologies of TiB whiskers formed in-situ. • A TiB/Ti6Al4V composite with TiB whiskers had good strength and ductility. • The strength and ductility achieved were superior to those obtained by other methods. - Abstract: A Ti–6 wt%Al–4 wt%V alloy (Ti6Al4V) matrix composite, reinforced by in situ synthesized TiB whiskers (TiBw) has been successfully fabricated by powder compact extrusion using a blended powder mixture. The microstructural characterization of the various extruded samples showed that the different starting powders, pre-alloyed powder plus boron powder or titanium plus Al–40V master alloy powder plus boron powder, had a significant effect on the morphology of the in situ synthesized TiB whiskers. It is also evident that the TiB whiskers affect the microstructural evolution of the Ti6Al4V matrix. The tensile test results indicated that the composite with a dispersion of fine TiB whiskers with high aspect ratios exhibited a high ultimate tensile stress (UTS) and yield stress (YS) of 1436 MPa and 1361 MPa, respectively, a reasonably good tensile ductility reflected by an elongation to fracture of 5.6% was also achieved. This is a significant improvement compared with as-extruded monolithic Ti6Al4V alloy produced in this study

Effects of hydrogen and helium irradiation on optical property of tungsten

International Nuclear Information System (INIS)

Kazutoshi Tokunaga; Tadashi Fujiwara; Naoaki Yoahida; Koichiro Ezato; Satoshi Suzuki; Masato Akiba

2006-01-01

Plasma-wall interactions cause surface modification, compositional and structural change on material surface due to sputtering, impurity deposition and radiation damage, etc. As a result, optical property (response of electron and lattice on material for electromagnetic wave) on surface of the plasma facing components would be changed. In particular, diagnostic components, such as metallic mirrors, mounted close to the plasma will be subjected by plasma particles such as hydrogen isotope and helium in the fusion devices. It is well recognized that decrease of optical reflectivity of the metallic mirrors due to the plasma-material interaction will be critical issues for the plasma diagnosis. In the present work, tungsten has been irradiated by hydrogen and helium beam. After that, optical reflectivity and surface modification have been measured to investigate fundamental process of optical property change due to hydrogen and helium beam irradiation. Samples used in the present experiment are powder metallurgy tungsten. Hydrogen and helium irradiations are performed in an ion beam facility at JAEA, the Particle Beam Engineering Facility (PBEF). The energy of hydrogen and helium is 19.0 and 18.7 keV, respectively. Beam duration is 1.3 - 3.5 s. The samples are irradiated up to a fluence of the orders between 10 22 and 10 24 He/m 2 by the repeated pulse irradiations of 14-450 cycles. The surface temperature is measured with an optical pyrometer. After the repeated irradiation experiments, surface modification and composition are examined with a scanning electron microscope (SEM) and a scanning probe microscope (SPM), etc. In addition, the optical reflectivity is measured in the wavelength range of 190 - 2400 nm using an ultraviolet-visible and near-infrared spectrophotometer. The reflectivity after the irradiation decreases depending on fluence and a peak temperature of the samples during the irradiation. In addition, their reflectivity spectra also change. This means

Impact of residual by-products from tungsten film deposition on process integration due to nonuniformity of the tungsten film

CERN Document Server

Sidhwa, A; Gandy, T; Melosky, S; Brown, W; Ang, S; Naseem, H; Ulrich, R

2002-01-01

The effects of residual by products from a tungsten film deposition process and their impact on process integration due to the nonuniformity of the tungsten film were investigated in this work. The tungsten film deposition process involves three steps: nucleation, stabilization, and tungsten bulk fill. Six experiments were conducted in search for a solution to the problem. The resulting data suggest that excess nitrogen left in the chamber following the tungsten nucleation step, along with residual by products, causes a shift in the tungsten film uniformity during the tungsten bulk fill process. Data reveal that, due to the residual by products, an abnormal grain growth occurs causing a variation in the tungsten thickness across the wafer during the bulk fill step. Although several possible solutions were revealed by the experiments, potential integration problems limited the acceptable solutions to one. The solution chosen was the introduction of a 10 s pumpdown immediately following the nucleation step. Thi...

Radiation processing for carbon fiber-reinforced polytetrafluoroethylene composite materials

International Nuclear Information System (INIS)

Oshima, Akihiro; Udagawa, Akira; Morita, Yousuke

2001-01-01

The present work is an attempt to evaluate the performance of the fiber composites with crosslinked polytetrafluoroethylene (PTFE) as a polymer matrix by radiation. The uni-directional carbon fiber-reinforced composites were fabricated with PTFE fine powder impregnation method and then crosslinked by electron beams irradiation under selective conditions. The carbon fiber-reinforced crosslinked PTFE composites show good mechanical properties compared with crosslinked PTFE. The radiation resistance of crosslinked PTFE composites is improved more than that of crosslinked resin without fiber. (author)

Characterization and performances of cobalt-tungsten and molybdenum-tungsten carbides as anode catalyst for PEFC

International Nuclear Information System (INIS)

Izhar, Shamsul; Yoshida, Michiko; Nagai, Masatoshi

2009-01-01

The preparation of carbon-supported cobalt-tungsten and molybdenum-tungsten carbides and their activity as an anode catalyst for a polymer electrolyte fuel cell were investigated. The electrocatalytic activity for the hydrogen oxidation reaction over the catalysts was evaluated using a single-stack fuel cell and a rotating disk electrode. The characterization of the catalysts was performed by XRD, temperature-programmed carburization, temperature-programmed reduction and X-ray photoelectron spectroscopy. The maximum power densities of the 30 wt% 873 K-carburized cobalt-tungsten and molybdenum-tungsten mixed with Ketjen carbon (cobalt-tungsten carbide (CoWC)/Ketjen black (KB) and molybdenum-tungsten carbide (MoWC)/KB) were 15.7 and 12.0 mW cm -2 , respectively, which were 14 and 11%, compared to the in-house membrane electrode assembly (MEA) prepared from a 20 wt% Pt/C catalyst. The CoWC/KB catalyst exhibited the highest maximum power density compared to the MoWC/KB and WC/KB catalysts. The 873 K-carburized CoW/KB catalyst formed the oxycarbided and/or carbided CoW that are responsible for the excellent hydrogen oxygen reaction

Effect of sintering temperatures on titanium matrix composites reinforced by ceramic particles

Energy Technology Data Exchange (ETDEWEB)

Romero, F.; Amigo, V.; Busquets, D.; Klyatskina, E. [Mechanical and Materials Engineering Department. Polytechnical University of Valencia, Valencia (Spain)

2005-07-01

Titanium and titanium composites have a potential use in aerospace and biotechnology industries, and nowadays in others like sports and fashion ones. In this work composite materials, based on titanium matrix reinforced with ceramic particles, have been developed. PM route is used to obtain compact and sintered samples. TiN and TiAl powders, are milled with Ti powder in different volumetric percentages in a ball mill. These mixtures are pressed in a uniaxial press and sintered in a vacuum furnace at different temperatures between 1180 to 1220 deg. C. Porosity of samples is analysed, before and after the sintering process, by Archimedes technique and by image analysis. Mechanical properties and the reinforcement particles influence in the titanium matrix are studied by flexion test in green and sintered states, and by hardness and microhardness tests. Complimentarily, a microstructural analysis is carried out by optical and electron microscopy, and the reactivity between the reinforce particles and titanium matrix are studied. (authors)

Investigation of structural, optical, magnetic and electrical properties of tungsten doped Nisbnd Zn nano-ferrites

Science.gov (United States)

Pathania, Abhilash; Bhardwaj, Sanjay; Thakur, Shyam Singh; Mattei, Jean-Luc; Queffelec, Patrick; Panina, Larissa V.; Thakur, Preeti; Thakur, Atul

2018-02-01

Tungsten substituted nickel-zinc ferrite nanoparticles with chemical composition of Ni0.5Zn0.5WxFe2-xO4 (x = 0.0, 0.2, 0.4, 0.6, 0.8 & 1.0) were successfully synthesized by a chemical co-precipitation method. The prepared ferrites were pre sintered at 850 °C and then annealed at 1000 °C in a muffle furnace for 3 h each. This sintered powder was inspected by X-ray diffraction (XRD), transmission electron microscopy (TEM), Fourier transform infrared spectroscopy (FTIR), and vibrating sample magnetometer (VSM) to study the structural, optical, and magnetic properties. XRD measurement revealed the phase purity of all the nanoferrite samples with cubic spinel structure. The estimated crystallite size by X-ray line broadening is found in the range of 49-62 nm. FTIR spectra of all the samples have observed two prominent absorption bands in the range 400-700 cm-1 arising due to tetrahedral and octahedral stretching vibrations. Vibrating sample magnetometer experiments showed that the saturation magnetizations (MS) decreased with an increase in non-magnetic tungsten ion doping. The electrical resistivity of tungsten doped Nisbnd Zn nano ferrites were examined extensively as a function of temperature. With an increase in tungsten composition, resistivity was found to decrease from 2.2 × 105 Ω cm to 1.9 × 105 Ω cm which indicates the semiconducting behavior of the ferrite samples. The activation energy also decreased from 0.0264 to 0.0221 eV at x = 0.0 to x = 1.0. These low coercive field tungsten doped Nisbnd Zn ferrites are suitable for hyperthermia and sensor applications. These observations are explained in detail on the basis of various models and theories.

Irradiation effects in tungsten-copper laminate composite

Energy Technology Data Exchange (ETDEWEB)

Garrison, L.M., E-mail: garrisonlm@ornl.gov [Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Katoh, Y. [Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Snead, L.L. [Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Massachusetts Institute of Technology, Cambridge, MA 02139 (United States); Byun, T.S. [Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Pacific Northwest National Laboratory, Richland, WA 99352 (United States); Reiser, J.; Rieth, M. [Karlsruhe Institute of Technology, Karlsruhe (Germany)

2016-12-01

Tungsten-copper laminate composite has shown promise as a structural plasma-facing component as compared to tungsten rod or plate. The present study evaluated the tungsten-copper composite after irradiation in the High Flux Isotope Reactor (HFIR) at temperatures of 410–780 °C and fast neutron fluences of 0.02–9.0 × 10{sup 25} n/m{sup 2}, E > 0.1 MeV, 0.0039–1.76 displacements per atom (dpa) in tungsten. Tensile tests were performed on the composites, and the fracture surfaces were analyzed with scanning electron microscopy. Before irradiation, the tungsten layers had brittle cleavage failure, but the overall composite had 15.5% elongation at 22 °C. After only 0.0039 dpa this was reduced to 7.7% elongation, and no ductility was observed after 0.2 dpa at all irradiation temperatures when tensile tested at 22 °C. For elevated temperature tensile tests after irradiation, the composite only had ductile failure at temperatures where the tungsten was delaminating or ductile. - Highlights: • Fusion reactors need a tough, ductile tungsten plasma-facing material. • The unirradiated tungsten-copper laminate is more ductile than tungsten alone. • After neutron irradiation, the composite has significantly less ductility. • The tungsten behavior appears to dominate the overall composite behavior.

Microstructural, phase evolution and corrosion properties of silicon carbide reinforced pulse electrodeposited nickel–tungsten composite coatings

International Nuclear Information System (INIS)

Singh, Swarnima; Sribalaji, M.; Wasekar, Nitin P.; Joshi, Srikant; Sundararajan, G.; Singh, Raghuvir; Keshri, Anup Kumar

2016-01-01

Graphical abstract: - Highlights: • Pulse electrodeposited Ni–W–SiC coating has been synthesized successfully. • Dome to turtle like structure has been observed on addition of SiC in Ni–W coating. • Formation of W(Ni) solid solution was observed on adding 5 g/l SiC in Ni–W coating. • Corrosion resistance improved for Ni–W–5 g/l SiC coating. • Texture formation and continuous barrier layer enhanced the corrosion resistance. - Abstract: Silicon carbide (SiC) reinforced nickel–tungsten (Ni–W) coatings were successfully fabricated on steel substrate by pulse electrodeposition method (PED) and the amount of SiC was varied as 0 g/l, 2 g/l, and 5 g/l in Ni–W coating. Effect of subsequent addition of SiC on microstructures, phases and on corrosion property of the coating was investigated. Field emission scanning electron microscopy (FE-SEM) image of the surface morphology of the coating showed the transformation from the dome like structure to turtle shell like structure. X-ray diffraction (XRD) of Ni–W–5 g/l SiC showed the disappearance of (220) plane of Ni(W), peak splitting in major peak of Ni(W) and formation of distinct peak of W(Ni) solid solution. Absence of (220) plane, peak splitting and presence of W(Ni) solid solution was explained by the high resolution transmission electron microscopy (HR-TEM) images. Tafel polarization plot was used to study the corrosion property of the coatings in 0.5 M NaCl solution. Ni–W–5 g/l SiC coating was showed higher corrosion resistance (i.e. ∼21% increase in corrosion potential, E_c_o_r_r) compared to Ni–W coating. Two simultaneous phenomena have been identified for the enhanced corrosion resistance of Ni–W–5 g/l SiC coating. (a) Presence of crystallographic texture (b) formation of continuous double barrier layer of NiWO_4 and SiO_2.

Microstructural, phase evolution and corrosion properties of silicon carbide reinforced pulse electrodeposited nickel–tungsten composite coatings

Energy Technology Data Exchange (ETDEWEB)

Singh, Swarnima; Sribalaji, M. [Materials Science and Engineering, Indian Institute of Technology Patna, Navin Government Polytechnic Campus, Patliputra Colony, Patna, Bihar 800013 (India); Wasekar, Nitin P.; Joshi, Srikant; Sundararajan, G. [International Advanced Research Centre for Powder Metallurgy & New Materials (ARCI) Hyderabad, Balapur P.O., Hyderabad, Andhra Pradesh 500005 (India); Singh, Raghuvir [CSIR-National Metallurgical Laboratory, Jamshedpur, Jharkhand 831007 (India); Keshri, Anup Kumar, E-mail: anup@iitp.ac.in [Materials Science and Engineering, Indian Institute of Technology Patna, Navin Government Polytechnic Campus, Patliputra Colony, Patna, Bihar 800013 (India)

2016-02-28

Graphical abstract: - Highlights: • Pulse electrodeposited Ni–W–SiC coating has been synthesized successfully. • Dome to turtle like structure has been observed on addition of SiC in Ni–W coating. • Formation of W(Ni) solid solution was observed on adding 5 g/l SiC in Ni–W coating. • Corrosion resistance improved for Ni–W–5 g/l SiC coating. • Texture formation and continuous barrier layer enhanced the corrosion resistance. - Abstract: Silicon carbide (SiC) reinforced nickel–tungsten (Ni–W) coatings were successfully fabricated on steel substrate by pulse electrodeposition method (PED) and the amount of SiC was varied as 0 g/l, 2 g/l, and 5 g/l in Ni–W coating. Effect of subsequent addition of SiC on microstructures, phases and on corrosion property of the coating was investigated. Field emission scanning electron microscopy (FE-SEM) image of the surface morphology of the coating showed the transformation from the dome like structure to turtle shell like structure. X-ray diffraction (XRD) of Ni–W–5 g/l SiC showed the disappearance of (220) plane of Ni(W), peak splitting in major peak of Ni(W) and formation of distinct peak of W(Ni) solid solution. Absence of (220) plane, peak splitting and presence of W(Ni) solid solution was explained by the high resolution transmission electron microscopy (HR-TEM) images. Tafel polarization plot was used to study the corrosion property of the coatings in 0.5 M NaCl solution. Ni–W–5 g/l SiC coating was showed higher corrosion resistance (i.e. ∼21% increase in corrosion potential, E{sub corr}) compared to Ni–W coating. Two simultaneous phenomena have been identified for the enhanced corrosion resistance of Ni–W–5 g/l SiC coating. (a) Presence of crystallographic texture (b) formation of continuous double barrier layer of NiWO{sub 4} and SiO{sub 2}.

An investigation of tungsten by neutron activation techniques

International Nuclear Information System (INIS)

Svetsreni, R.

1978-01-01

This investigation used neutron from Plutonium-Beryllium source (5 curie) to analyse the amount of tungsten in tungsten oxide which was extracted from tungsten ores, slag and tungsten alloy of tungsten iron and carbon. The technique of neutron activation analysis with NaI(Tl) gamma detector 3'' x 3'' and 1024 multichannel analyzer. The dilution technique was used by mixing Fe 2 O 3 or pure sand into the sample before irradiation. In this study self shielding effect in the analysis of tungsten was solved and the detection limit of the tungsten in the sample was about 0.5%

Reinforced magnesium composites by metallic particles for biomedical applications

Energy Technology Data Exchange (ETDEWEB)

Vahid, Alireza; Hodgson, Peter [Institute for Frontier Materials, Deakin University, Geelong, Victoria 3217 (Australia); Li, Yuncang, E-mail: yuncang.li@rmit.edu.au [Institute for Frontier Materials, Deakin University, Geelong, Victoria 3217 (Australia); School of Engineering, RMIT University, Melbourne, Victoria 3001 (Australia)

2017-02-08

Pure magnesium (Mg) implants have unsatisfactory mechanical properties, particularly in loadbearing applications. Particulate-reinforced Mg composites are known as promising materials to provide higher strength implants compared to unreinforced metals. In the current work biocompatible niobium (Nb) and tantalum (Ta) particles are selected as reinforcement, and Mg-Nb and Mg-Ta composites fabricated via a powder metallurgy process associated with the ball milling technique. The effect of Nb and Ta contents on the microstructure and mechanical properties of Mg matrix was investigated. There was a uniform distribution of reinforcements in the Mg matrix with reasonable integrity and no intermetallic formation. The compressive mechanical properties of composites vary with reinforcement contents. The optimal parameters to fabricate biocompatible Mg composites and the optimal composition with appropriate strength, hardness and ductility are recommended.

Hydrogen permeation properties of plasma-sprayed tungsten

International Nuclear Information System (INIS)

Anderl, R.A.; Pawelko, R.J.; Hankins, M.R.; Longhurst, G.R.; Neiser, R.A.

1994-01-01

Tungsten has been proposed as a plasma-facing component material for advanced fusion facilities. This paper reports on laboratory-scale studies that were done to assess the hydrogen permeation properties of plasma-sprayed tungsten for such applications. The work entailed deuterium permeation measurements for plasma-sprayed (PS) tungsten coatings, sputter-deposited (SP) tungsten coatings, and steel substrate material using a mass-analyzed, 3 keV D + 3 ion beam with fluxes of similar 6.5x10 19 D/m 2 s. Extensive characterization analyses for the plasma-sprayed tungsten coatings were made using Auger spectrometry and scanning electron microscopy (SEM). Observed permeation rates through composite PS-tungsten/steel specimens were several orders of magnitude below the permeation levels observed for SP-tungsten/steel composite specimens and pure steel specimens. Characterization analyses indicated that the plasma-sprayed tungsten coating had a nonhomogeneous microstructure that consisted of splats with columnar solidification, partially-melted particles with grain boundaries, and void regions. Reduced permeation levels can be attributed to the complex microstructure and a substantial surface-connected porosity. ((orig.))

Hydrogen permeation properties of plasma-sprayed tungsten

Energy Technology Data Exchange (ETDEWEB)

Anderl, R.A. (Idaho National Engineering Lab., EG and G Idaho Inc., Idaho Falls, ID (United States)); Pawelko, R.J. (Idaho National Engineering Lab., EG and G Idaho Inc., Idaho Falls, ID (United States)); Hankins, M.R. (Idaho National Engineering Lab., EG and G Idaho Inc., Idaho Falls, ID (United States)); Longhurst, G.R. (Idaho National Engineering Lab., EG and G Idaho Inc., Idaho Falls, ID (United States)); Neiser, R.A. (Sandia National Laboratories, Albuquerque, NM 87185 (United States))

1994-09-01

Tungsten has been proposed as a plasma-facing component material for advanced fusion facilities. This paper reports on laboratory-scale studies that were done to assess the hydrogen permeation properties of plasma-sprayed tungsten for such applications. The work entailed deuterium permeation measurements for plasma-sprayed (PS) tungsten coatings, sputter-deposited (SP) tungsten coatings, and steel substrate material using a mass-analyzed, 3 keV D[sup +][sub 3] ion beam with fluxes of similar 6.5x10[sup 19] D/m[sup 2] s. Extensive characterization analyses for the plasma-sprayed tungsten coatings were made using Auger spectrometry and scanning electron microscopy (SEM). Observed permeation rates through composite PS-tungsten/steel specimens were several orders of magnitude below the permeation levels observed for SP-tungsten/steel composite specimens and pure steel specimens. Characterization analyses indicated that the plasma-sprayed tungsten coating had a nonhomogeneous microstructure that consisted of splats with columnar solidification, partially-melted particles with grain boundaries, and void regions. Reduced permeation levels can be attributed to the complex microstructure and a substantial surface-connected porosity. ((orig.))

Kinetics of low pressure chemical vapor deposition of tungsten silicide from dichlorocilane reduction of tungsten hexafluoride

International Nuclear Information System (INIS)

Srinivas, D.; Raupp, G.B.; Hillman, J.

1990-01-01

The authors report on experiments to determine the intrinsic surface reaction rate dependences and film properties' dependence on local reactant partial pressures and wafer temperature in low pressure chemical vapor deposition (LPCVD) of tungsten silicide from dichlorosilane reduction of tungsten hexafluoride. Films were deposited in a commercial-scale Spectrum CVD cold wall single wafer reactor under near differential, gradientless conditions. Over the range of process conditions investigated, deposition rate was found to be first order in dichlorosillane and negative second order in tungsten hexafluoride partial pressure. The apparent activation energy in the surface reaction limited regime was found to be 70-120 kcal/mol. The silicon to tungsten ratio of as deposited silicide films ranged from 1.1 to 2.4, and increased with increasing temperature and dichlorosillane partial pressure, and decreased with increasing tungsten hexafluoride pressure. These results suggest that the apparent silicide deposition rate and composition are controlled by the relative rates of at least two competing reactions which deposit stoichiometric tungsten silicides and/or silicon

Liquid phase surface melting of AA8011 aluminum alloy by addition of Al/Al{sub 2}O{sub 3} nano-composite powders synthesized by high-energy milling

Energy Technology Data Exchange (ETDEWEB)

Sohi, M. Heydarzadeh [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Hojjatzadeh, S.M.H., E-mail: Hojatzadeh@yahoo.com [Department of Welding, Science and Research Branch, Azad University, Tehran (Iran, Islamic Republic of); Moosavifar, Sh. S.; Heshmati-Manesh, S. [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, Tehran (Iran, Islamic Republic of)

2014-09-15

Highlights: • Aluminum matrix composite layers reinforced with alumina particles were fabricated. • Non milled powders caused porosity in the microstructures because of poor wettability. • The ball milling of powders was significantly improved the wettability of nano ceramic particles. • The micro hardness of the layers was approximately 3 times greater than that of the base metal. - Abstract: Poor wettability of particles is an obstacle in formation of sound composite layer via surface melting. Pre-coating of particles with metallic material by different techniques, such as ball milling may enhance the wettability of the particles with molten metal. In this study, composite surface layers containing Al{sub 2}O{sub 3} particles were fabricated on the surface of AA8011 aluminum substrates by tungsten inert gas (TIG) surface melting using preplaced layers of Al/Al{sub 2}O{sub 3} powder mixtures in two different forms: (1) a mixture of 40 wt% Al and 60 wt% of 50 nm Al{sub 2}O{sub 3} powders and (2) a mixture obtained by mechanical alloying of 40 wt% Al and 60 wt% of 60 μm Al{sub 2}O{sub 3} powders. Morphology evolution of powders during ball milling and the microstructure of the fabricated composite layers were studied through conventional characterization techniques, such as optical microscopy, scanning electron microscopy (SEM), and X-ray diffraction (XRD). Microhardness measurements were also performed across the alloyed zone. The results indicated that the layer fabricated by the second route showed a defect free structure with a more uniform distribution of Al{sub 2}O{sub 3} particles in comparison with the layer obtained by the first route. It was also noticed that the uniform dispersion of Al{sub 2}O{sub 3} particles in the fabricated layer increased the hardness to 133 HV which was over 3 times of that of the base metal.

Review of some past and present powder metallurgy programs at the Los Alamos Scientific Laboratory

International Nuclear Information System (INIS)

Sheinberg, H.

1977-07-01

A new process is described for molding and extruding complicated shapes of uranium-loaded graphite to close tolerances for use in nuclear propulsion engines. The process for hot-pressing copper-boron carbide and forming it into sheet for use as neutronic control material for these engines is also described. Fabrication procedure and deformation testing of carbide-graphite composites for fuel element supports are outlined, as is the procedure for fabricating tungsten-thoria heat shields for these reactors. Details are given for production of uranium carbide-zirconium carbide solid-solution powder and fabrication of this powder and molybdenum uranium oxide powder into fuel pins for thermionic reactors. Methods and details are given for spheroidization of lithium deuteride to be used as laser fusion targets and for quality upgrading and characterization of micron-size balloons for that use

Hydrogen retention properties of polycrystalline tungsten and helium irradiated tungsten

International Nuclear Information System (INIS)

Hino, T.; Koyama, K.; Yamauchi, Y.; Hirohata, Y.

1998-01-01

The hydrogen retention properties of a polycrystalline tungsten and tungsten irradiated by helium ions with an energy of 5 keV were examined by using an ECR ion irradiation apparatus and a technique of thermal desorption spectroscopy, TDS. The polycrystalline tungsten was irradiated at RT with energetic hydrogen ions, with a flux of 10 15 H cm -2 and an energy of 1.7 keV up to a fluence of 5 x 10 18 H cm -2 . Subsequently, the amount of retained hydrogen was measured by TDS. The heating temperature was increased from RT to 1000 C, and the heating rate was 50 C min -1 . Below 1000 C, two distinct hydrogen desorption peaks were observed at 200 C and 400 C. The retained amount of hydrogen was observed to be five times smaller than that of graphite, but the concentration in the implantation layer was comparable with that of graphite. Also, the polycrystalline tungsten was irradiated with 5 keV helium ions up to a fluence of 1.4 x 10 18 He cm -2 , and then re-irradiated with 1.7 keV hydrogen ions. The amount of retained hydrogen in this later experiment was close to the value in the case without prior helium ion irradiation. However, the amount of hydrogen which desorbed around the low temperature peak, 200 C, was largely enhanced. The desorption amount at 200 C saturated for the helium fluence of more than 5 x 10 17 He cm -2 . The present data shows that the trapping state of hydrogen is largely changed by the helium ion irradiation. Additionally, 5 keV helium ion irradiation was conducted on a sample pre-implanted with hydrogen ions to simulate a helium ion impact desorption of hydrogen retained in tungsten. The amount of the hydrogen was reduced as much as 50%. (orig.)

Fractographic peculiarities of cermet tungsten fracture

International Nuclear Information System (INIS)

Stepanenko, V.A.; Babak, A.V.; Uskov, E.I.

1982-01-01

Effect of test temperature on fracture peculiarities of cermets tungsten with initial cellular structure of deformation is shown. Tungsten crack resistance increases at temperatures to Tsub(x) (ductile-brittle transition temperature) and decreases at temperatures above Tsub(x). The degree of ceramics tungsten plasticity realization depends on its crack resistance

Plasma preparation and low-temperature sintering of spherical TiC-Fe composite powder

Institute of Scientific and Technical Information of China (English)

Jian-jun Wang; Jun-jie Hao; Zhi-meng Guo; Song Wang

2015-01-01

A spherical Fe matrix composite powder containing a high volume fraction (82vol%) of fine TiC reinforcement was produced us-ing a novel process combining in situ synthesis and plasma techniques. The composite powder exhibited good sphericity and a dense struc-ture, and the fine sub-micron TiC particles were homogeneously distributed in theα-Fe matrix. A TiC–Fe cermet was prepared from the as-prepared spherical composite powder using powder metallurgy at a low sintering temperature;the product exhibited a hardness of HRA 88.5 and a flexural strength of 1360 MPa. The grain size of the fine-grained TiC and special surface structure of the spherical powder played the key roles in the fabrication process.

Preparation and Wear Resistance of Aluminum Composites Reinforced with In Situ Formed TiO/Al2O3

Science.gov (United States)

Qin, Q. D.; Huang, B. W.; Li, W.; Zeng, Z. Y.

2016-05-01

An in situ TiO/Al2O3-reinforced Al composite is successfully prepared using a powder metallurgy route by the reaction of Ti2CO and Al powder. The Ti2CO powder is produced by carrying out a carbothermic reduction of titanium dioxide at 1000 °C. XRD results show that the final product is composed of Al, TiO, Al2O3, and Al3Ti. Morphology examination of the composite reveals the presence of bigger blocks of TiO and fine particles of Al2O3 and the volume fraction of reinforcement is found to range between 18 and 55%. As the volume fraction of the reinforced materials approaches 50%, the particles start to agglomerate. Dry sliding wear tests conducted using a conventional pin-on-disk testing machine show that the wear resistance of the composite is higher than that of the pure aluminum ingot. The wear rate of the composite increases almost linearly with the increase in the wear distance. The sliding wear test shows that as the volume fraction of the reinforced phase increases, the coefficient of friction decreases. The wear mechanism is also discussed.

Tungsten wire and tubing joined by nickel brazing

Science.gov (United States)

1965-01-01

Thin tungsten wire and tungsten tubing are brazed together using a contacting coil of nickel wire heated to its melting point in an inert-gas atmosphere. This method is also effective for brazing tungsten to tungsten-rhenium parts.

The effect of heat treatment on structure and properties of hard metals on a tungsten carbide basis with iron-nickel-binders

International Nuclear Information System (INIS)

Chaporova, I.N.; Kudryavtseva, V.I.; Sapronova, Z.N.; Sychkova, L.V.

1980-06-01

In the present paper the effect of storage and quenching on structure and properties of WC(Fe,Ni)-hardmetals was investigated. Starting materials were powders of tungsten carbide, iron and nickel, commonly used for the hard metal production. WC(Fe,Ni)-specimens (Fe: Ni = 80:20, 85:15) with 8, 11, 80, 85, 89 and 92 percent by weight were produced for the investigation. (orig.) [de

Micro creep mechanisms of tungsten

International Nuclear Information System (INIS)

Levoy, R.; Hugon, I.; Burlet, H.; Baillin, X.; Guetaz, L.

2000-01-01

Due to its high melting point (3410 deg C), tungsten offers good mechanical properties at elevated temperatures for several applications in non-oxidizing environment. The creep behavior of tungsten is well known between 1200 and 2500 deg C and 10 -3 to 10 -1 strain. However, in some applications when dimensional stability of components is required, these strains are excessive and it is necessary to know the creep behavior of the material for micro-strains (between 10 -4 and 10 -6 ). Methods and devices used to measure creep micro-strains are presented, and creep equations (Norton and Chaboche laws) were developed for wrought, annealed and recrystallized tungsten. The main results obtained on tungsten under low stresses are: stress exponent 1, symmetry of micro-strains in creep-tension and creep-compression, inverse creep (threshold stress), etc. TEM, SEM and EBSD studies allow interpretation of the micro-creep mechanism of tungsten under low stresses and low temperature (∼0.3 K) like the Harper-Dorn creep. In Harper-Dorn creep, micro-strains are associated with the density and the distribution of dislocations existing in the crystals before creep. At 975 deg C, the initial dislocation structure moves differently whether or not a stress is applied. To improve the micro-creep behavior of tungsten, a heat treatment is proposed to create the optimum dislocation structure. (authors)

Recrystallization and embrittlement of sintered tungsten

International Nuclear Information System (INIS)

Bega, N.D.; Babak, A.V.; Uskov, E.I.

1982-01-01

The recrystallization of sintered tungsten with a cellular structure of deformation is studied as related to its embrittlement. It is stated that in case of preliminary recrystallization the sintered tungsten crack resistance does not depend on the testing temperature. The tungsten crack resistance is shown to lower with an increase of the structure tendency to primary recrystallization [ru

Direct laser metal deposition of WC/Co/Cr powder by means of the functionally graded materials strategy

Science.gov (United States)

Angelastro, A.; Campanelli, S. L.

2017-12-01

One of the many applications of direct laser metal deposition (DLMD) is the realization of multilayer thick coatings having particular mechanical characteristics, such as high hardness. The objective of this work was to obtain a thick, very hard and wear resistant coating, containing a high percentage of tungsten carbide (WC), on an AISI 304 stainless steel substrate. In order to achieve this result, a tungsten carbide-cobalt-chrome (WC/Co/Cr) powder was processed by the DLMD method. WC/Co/Cr is a composite widely used as a wear-resistant material for cutting tools, molds, coatings and other severe applications. Because of its high hardness, poor ductility and low thermal expansion coefficient, depositing this material directly on the stainless steel substrate is very difficult. In order to overcome this problem, the strategy of functionally graded materials (FGM) was used. Colmonoy 227-F nickel alloy was chosen for this purpose in order to generate a mixture with the WC/Co/Cr powder. Four different materials were deposited, layer by layer, by mixing Colmonoy 227-F with an increasing amount of WC/Co/Cr powders, until obtaining a thick surface coating with a maximum amount of WC of 77.4 wt%. For each powder mixture, a mathematical model was applied to calculate optimal values of translation speed and overlap percentages. A metallographic examination was performed in order to detect macro- and micro-structures of the different materials. Finally, Vickers micro-hardness was measured at various locations along the transverse section to appreciate the gradual increase of the FGM hardness, starting from the substrate and culminating at the top surface of the last deposited material.

Tungsten-induced carcinogenesis in human bronchial epithelial cells

Energy Technology Data Exchange (ETDEWEB)

Laulicht, Freda; Brocato, Jason; Cartularo, Laura; Vaughan, Joshua; Wu, Feng; Kluz, Thomas; Sun, Hong [Department of Environmental Medicine, New York University Langone Medical Center, Tuxedo, NY 10987 (United States); Oksuz, Betul Akgol [Genome Technology Center, New York University Langone Medical Center, New York, NY 10016 (United States); Shen, Steven [Center for Health Informatics and Bioinformatics, New York University Langone Medical Center, New York, NY 10016 (United States); Peana, Massimiliano; Medici, Serenella; Zoroddu, Maria Antonietta [Department of Chemistry and Pharmacy, University of Sassari, Sassari (Italy); Costa, Max, E-mail: Max.Costa@nyumc.org [Department of Environmental Medicine, New York University Langone Medical Center, Tuxedo, NY 10987 (United States)

2015-10-01

Metals such as arsenic, cadmium, beryllium, and nickel are known human carcinogens; however, other transition metals, such as tungsten (W), remain relatively uninvestigated with regard to their potential carcinogenic activity. Tungsten production for industrial and military applications has almost doubled over the past decade and continues to increase. Here, for the first time, we demonstrate tungsten's ability to induce carcinogenic related endpoints including cell transformation, increased migration, xenograft growth in nude mice, and the activation of multiple cancer-related pathways in transformed clones as determined by RNA sequencing. Human bronchial epithelial cell line (Beas-2B) exposed to tungsten developed carcinogenic properties. In a soft agar assay, tungsten-treated cells formed more colonies than controls and the tungsten-transformed clones formed tumors in nude mice. RNA-sequencing data revealed that the tungsten-transformed clones altered the expression of many cancer-associated genes when compared to control clones. Genes involved in lung cancer, leukemia, and general cancer genes were deregulated by tungsten. Taken together, our data show the carcinogenic potential of tungsten. Further tests are needed, including in vivo and human studies, in order to validate tungsten as a carcinogen to humans. - Highlights: • Tungsten (W) induces cell transformation and increases migration in vitro. • W increases xenograft growth in nude mice. • W altered the expression of cancer-related genes such as those involved in leukemia. • Some of the dysregulated leukemia genes include, CD74, CTGF, MST4, and HOXB5. • For the first time, data is presented that demonstrates tungsten's carcinogenic potential.

Role of powder preparation route on microstructure and mechanical properties of Al-TiB2 composites fabricated by accumulative roll bonding (ARB)

International Nuclear Information System (INIS)

Askarpour, M.; Sadeghian, Z.; Reihanian, M.

2016-01-01

Accumulative roll bonding (ARB) was conducted up to seven cycles to fabricate Al-TiB 2 particulate metal matrix composites. The reinforcing particles were prepared and used in three different processing conditions: as-received TiB 2 , mixed TiB 2 -Al and in-situ synthesized TiB 2 -Al. The mixed TiB 2 -Al powder was produced by milling of TiB 2 with Al powder and in-situ synthesized TiB 2 -Al powder was prepared by mechanical alloying (MA) through inducing TiB 2 particles in the Al with various composition of 10, 20 and 30 wt% Al. Transmission electron microscope (TEM) and scanning electron microscope (SEM) were used to evaluate the microstructure of the produced composites. The composite obtained from the in-situ TiB 2 -Al powder showed the most uniform distribution of particles and exhibited the highest tensile strength of about 177 MPa in comparison with the composites reinforced with the as-received TiB 2 (156 MPa) and mixed TiB 2 -Al powder (160 MPa). After seven ARB cycles, an ultra-fine grained structure with the average size of about 300 nm was obtained in the composite reinforced with in-situ TiB 2 -Al powder. The appearance of dimples in tensile fracture surfaces revealed a ductile-type fracture in the produced composites.

Environmental fate of tungsten from military use

International Nuclear Information System (INIS)

Clausen, Jay L.; Korte, Nic

2009-01-01

This manuscript describes the distribution, fate and transport of tungsten used in training rounds at three small arms ranges at Camp Edwards on the Massachusetts Military Reservation (MMR), USA. Practice with tungsten/nylon rounds began in 2000 subsequent to a 1997 US Environmental Protection Agency ban on training with lead. Training with the tungsten rounds was halted in 2005 because of concerns regarding tungsten's environmental mobility and potential toxicity. This study, therefore, examines how tungsten partitions in the environment when fired on a small arms training range. Soil sampling revealed surface soil concentrations, highest at the berm face, up to 2080 mg/kg. Concentrations decreased rapidly with depth-at least by an order of magnitude by 25 cm. Nonetheless, tungsten concentrations remained above background to at least 150 cm. Pore-water samples from lysimeters installed in berm areas revealed a range of concentrations (< 1-400 mg/L) elevated with respect to background although there was no discernable trend with depth. Groundwater monitoring well samples collected approximately 30 m below ground surface showed tungsten (0.001-0.56 mg/L) attributable to range use

Production of NbC reinforced aluminum matrix composites by mechanical alloying

International Nuclear Information System (INIS)

Silva, Marina Judice; Cardoso, Katia Regina; Travessa, Dilermando Nagle

2014-01-01

Aluminum and their alloys are key materials for the automotive and aerospace industries. The dispersion of hard ceramic particles in the Al soft matrix produces lightweight composites with interesting properties, as environmental resistance, high specific strength and stiffness, high thermal and electrical conductivity, and good wear resistance, encouraging their technological use. Powder metallurgy techniques like mechanical alloying (MA) are very attractive to design metal matrix composites, as they are able to achieve a homogeneous distribution of well dispersed particles inside the metal matrix. In this work, pure aluminum has been reinforced with particles of Niobium carbide (NbC), an extremely hard and stable refractory ceramic. NbC is frequently used as a grain growth inhibitor in micro-alloyed steel due to their low solubility in austenite. In the present work, NbC is expected to act as a reinforcing phase by its fine dispersion into the aluminum matrix, produced by MA. Composite powders produced after different milling times (up to 50h), with 10 and 20% (volume) of NbC were characterized by diffraction laser particle size analysis, scanning electron microscopy (SEM) and by X-ray diffraction (DRX), in order to establish a relationship between the milling time and the characteristics of the powder produced, as size and morphology, crystallite size and reinforcement distribution. This characterization is important in defining the MA process for production of composites for further consolidation by hot extrusion process. (author)

Production of NbC reinforced aluminum matrix composites by mechanical alloying

Energy Technology Data Exchange (ETDEWEB)

Silva, Marina Judice; Cardoso, Katia Regina; Travessa, Dilermando Nagle, E-mail: dilermando.travessa@unifesp.br [Universidade Federal de Sao Paulo (UNIFESP), Sao Jose dos Campos, SP (Brazil). Instituto de Ciencia e Tecnologia

2014-07-01

Aluminum and their alloys are key materials for the automotive and aerospace industries. The dispersion of hard ceramic particles in the Al soft matrix produces lightweight composites with interesting properties, as environmental resistance, high specific strength and stiffness, high thermal and electrical conductivity, and good wear resistance, encouraging their technological use. Powder metallurgy techniques like mechanical alloying (MA) are very attractive to design metal matrix composites, as they are able to achieve a homogeneous distribution of well dispersed particles inside the metal matrix. In this work, pure aluminum has been reinforced with particles of Niobium carbide (NbC), an extremely hard and stable refractory ceramic. NbC is frequently used as a grain growth inhibitor in micro-alloyed steel due to their low solubility in austenite. In the present work, NbC is expected to act as a reinforcing phase by its fine dispersion into the aluminum matrix, produced by MA. Composite powders produced after different milling times (up to 50h), with 10 and 20% (volume) of NbC were characterized by diffraction laser particle size analysis, scanning electron microscopy (SEM) and by X-ray diffraction (DRX), in order to establish a relationship between the milling time and the characteristics of the powder produced, as size and morphology, crystallite size and reinforcement distribution. This characterization is important in defining the MA process for production of composites for further consolidation by hot extrusion process. (author)

Synthesis and characterization of nanocomposite powders of calcium phosphate/titanium oxide for biomedical applications

Energy Technology Data Exchange (ETDEWEB)

Delima, S.A.; Camargo, N.H.A.; Souza, J.C.P.; Gemelli, E., E-mail: sarahamindelima@hotmail.com, E-mail: dem2nhac@joinville.udesc.br, E-mail: souzajulio@joinville.udesc.br, E-mail: gemelli@joinville.udesc.br [Universidade do Estado de Santa Catarina (UDESC), Joinville, SC (Brazil). Centro de Ciencias Tecnologicas

2009-07-01

The nanostructured bioceramics of calcium phosphate are current themes of research and they are becoming important as bone matrix in regeneration of tissues in orthopedic and dental applications. Nanocomposite powders of calcium phosphate, reinforced with nanometric particles of titanium oxide, silica oxide and alumina oxid ealpha, are being widely studied because they offer new microstructures, nanostructures and interconnected microporosity with high superficial area of micropores that contribute to osteointegration and osteoinduction processes. This study is about the synthesis of nanocomposites powders of calcium phosphate reinforced with 1%, 2%, 3% and 5% in volume of titanium oxide and its characterization through the techniques of X-Ray Diffraction (XRD), Scanning Electron Microscopy (SEM), Differential Thermal Analysis (DTA), Thermogravimetry (TG) and Dilatometry. (author)

Synthesis and characterization of nanocomposite powders of calcium phosphate/titanium oxide for biomedical applications

International Nuclear Information System (INIS)

Delima, S.A.; Camargo, N.H.A.; Souza, J.C.P.; Gemelli, E.

2009-01-01

The nanostructured bioceramics of calcium phosphate are current themes of research and they are becoming important as bone matrix in regeneration of tissues in orthopedic and dental applications. Nanocomposite powders of calcium phosphate, reinforced with nanometric particles of titanium oxide, silica oxide and alumina oxid ealpha, are being widely studied because they offer new microstructures, nanostructures and interconnected microporosity with high superficial area of micropores that contribute to osteointegration and osteoinduction processes. This study is about the synthesis of nanocomposites powders of calcium phosphate reinforced with 1%, 2%, 3% and 5% in volume of titanium oxide and its characterization through the techniques of X-Ray Diffraction (XRD), Scanning Electron Microscopy (SEM), Differential Thermal Analysis (DTA), Thermogravimetry (TG) and Dilatometry. (author)

ECAP consolidation of Al matrix composites reinforced with in-situ γ-Al{sub 2}O{sub 3} nanoparticles

Energy Technology Data Exchange (ETDEWEB)

Casati, R., E-mail: riccardo.casati@polimi.it [Department of Mechanical Engineering, Politecnico di Milano, Via La Masa 1, Milano (Italy); Fabrizi, A. [Department of Management and Engineering, Università di Padova, Stradella S. Nicola 3, Vicenza (Italy); Tuissi, A. [CNR-IENI, Corso Promessi Sposi 29, Lecco (Italy); Xia, K. [Department of Mechanical Engineering, University of Melbourne, Victoria 3010 (Australia); Vedani, M. [Department of Mechanical Engineering, Politecnico di Milano, Via La Masa 1, Milano (Italy)

2015-11-11

This work is aimed at proposing a method to prepare aluminum matrix composites reinforced with γ-Al{sub 2}O{sub 3} nanoparticles and at describing the effects of an in-situ reaction on the resulting nano-reinforcement dispersed throughout the metal matrix. Al nano- and micro-particles were used as starting materials. They were consolidated by equal channel angular pressing (ECAP) in as-received conditions and after undergoing high-energy ball milling. Further, γ-Al{sub 2}O{sub 3} reinforcing nanoparticles were produced in-situ from the hydroxide layer that covered the Al powder particles. The powder particle morphology and the composites microstructures were investigated by electron microscopy. The transformation process was monitored by X-ray diffraction, differential scanning calorimetry and thermo-gravimetric analysis.

ITER tungsten divertor design development and qualification program

Energy Technology Data Exchange (ETDEWEB)

Hirai, T., E-mail: takeshi.hirai@iter.org [ITER Organization, Route de Vinon sur Verdon, F-13115 Saint Paul lez Durance (France); Escourbiac, F.; Carpentier-Chouchana, S.; Fedosov, A.; Ferrand, L.; Jokinen, T.; Komarov, V.; Kukushkin, A.; Merola, M.; Mitteau, R.; Pitts, R.A.; Shu, W.; Sugihara, M. [ITER Organization, Route de Vinon sur Verdon, F-13115 Saint Paul lez Durance (France); Riccardi, B. [F4E, c/ Josep Pla, n.2, Torres Diagonal Litoral, Edificio B3, E-08019 Barcelona (Spain); Suzuki, S. [JAEA, Fusion Research and Development Directorate JAEA, 801-1 Mukouyama, Naka, Ibaragi 311-0193 (Japan); Villari, R. [Associazione EURATOM-ENEA sulla Fusione, Via Enrico Fermi 45, I-00044 Frascati, Rome (Italy)

2013-10-15

Highlights: • Detailed design development plan for the ITER tungsten divertor. • Latest status of the ITER tungsten divertor design. • Brief overview of qualification program for the ITER tungsten divertor and status of R and D activity. -- Abstract: In November 2011, the ITER Council has endorsed the recommendation that a period of up to 2 years be set to develop a full-tungsten divertor design and accelerate technology qualification in view of a possible decision to start operation with a divertor having a full-tungsten plasma-facing surface. To ensure a solid foundation for such a decision, a full tungsten divertor design, together with a demonstration of the necessary high performance tungsten monoblock technology should be completed within the required timescale. The status of both the design and technology R and D activity is summarized in this paper.

Hydrogen permeation properties of plasma-sprayed tungsten*1

Science.gov (United States)

Anderl, R. A.; Pawelko, R. J.; Hankins, M. R.; Longhurst, G. R.; Neiser, R. A.

1994-09-01

Tungsten has been proposed as a plasma-facing component material for advanced fusion facilities. This paper reports on laboratory-scale studies that were done to assess the hydrogen permeation properties of plasma-sprayed tungsten for such applications. The work entailed deuterium permeation measurements for plasma-sprayed (PS) tungsten coatings, sputter-deposited (SP) tungsten coatings, and steel substrate material using a mass-analyzed, 3 keV D 3+ ion beam with fluxes of ˜6.5 × 10 19 D/m 2 s. Extensive characterization analyses for the plasma-sprayed tungsten coatings were made using Auger spectrometry and scanning electron microscopy (SEM). Observed permeation rates through composite PS-tungsten/steel specimens were several orders of magnitude below the permeation levels observed for SP-tungsten/steel composite specimens and pure steel specimens. Characterization analyses indicated that the plasma-sprayed tungsten coating had a nonhomogeneous microstructure that consisted of splats with columnar solidification, partially-melted particles with grain boundaries, and void regions. Reduced permeation levels can be attributed to the complex microstructure and a substantial surface-connected porosity.

Environmental fate of tungsten from military use

Energy Technology Data Exchange (ETDEWEB)

Clausen, Jay L. [Research and Development Center, Cold Regions Research and Engineering Laboratory, 72 Lyme Road, Hanover, New Hampshire, 03755 (United States)], E-mail: Jay.L.Clausen@erdc.usace.army.mil; Korte, Nic [1946 Clover Ct., Grand Junction, Colorado, 81506 (United States)

2009-04-01

This manuscript describes the distribution, fate and transport of tungsten used in training rounds at three small arms ranges at Camp Edwards on the Massachusetts Military Reservation (MMR), USA. Practice with tungsten/nylon rounds began in 2000 subsequent to a 1997 US Environmental Protection Agency ban on training with lead. Training with the tungsten rounds was halted in 2005 because of concerns regarding tungsten's environmental mobility and potential toxicity. This study, therefore, examines how tungsten partitions in the environment when fired on a small arms training range. Soil sampling revealed surface soil concentrations, highest at the berm face, up to 2080 mg/kg. Concentrations decreased rapidly with depth-at least by an order of magnitude by 25 cm. Nonetheless, tungsten concentrations remained above background to at least 150 cm. Pore-water samples from lysimeters installed in berm areas revealed a range of concentrations (< 1-400 mg/L) elevated with respect to background although there was no discernable trend with depth. Groundwater monitoring well samples collected approximately 30 m below ground surface showed tungsten (0.001-0.56 mg/L) attributable to range use.

Sintering Behavior of CNT Reinforced Al6061 and Al2124 Nanocomposites

Directory of Open Access Journals (Sweden)

Nouari Saheb

2014-01-01

Full Text Available Ball milling and spark plasma sintering were successfully used to produce carbon nanotube reinforced Al6061 and Al2124 nanocomposites which have potential applications in the fields of aerospace, automotive, electronics, and high precision instrumentation. Al2124 and Al6061 nanocomposite powders containing 0.5 to 2 wt.% CNTs prepared through sonication and wet ball milling were spark plasma sintered at 400, 450, and 500°C for 20 minutes under a pressure of 35 MPa. CNTs were better dispersed, and less agglomerated and had good adhesion to the matrix in composites containing 1 wt.% CNTs. The increase of CNT content to 2 wt.% led to the formation of CNT clusters which resulted in less uniform and homogenous composite powders. Almost full densification of Al6061 reinforced with CNTs was achieved at 500°C. Also, CNTs reinforced Al2124 nanocomposites reached very high densities at 500°C. Composites reinforced with 1 wt.% CNTs displayed better densification compared to composites containing 2 wt.% CNTs. The increase of CNTs content from 0.5 to 1 wt.% increased the hardness of the Al6061 and Al2124 alloys to maximum values. Further increase of CNTs content to 2 wt.% decreased the hardness to values lower than that of the monolithic alloys.

Reaction synthesis and microstructure of Al-Ti preform for composite reinforcing

Directory of Open Access Journals (Sweden)

K. Naplocha

2008-03-01

Full Text Available Production method of intermetallic porous perform for reinforcing of composite materials were clabontcd. Mixterc of aluminum andtitanium powder was cold isostaticalIy prcsscd (ClPed and such produced cylindrical pill was ignited in microwave field. Obtainedstructures usually have open porosity what making thcm enables for pressure infil [rat ion with mctltcn mctal. Thc investigations of ~hcstructure revealed uniform morphology and globular structure of AI-Ti compound which achieved much higher microhardness thansubstrates. Obtained perform can be widcly used as the reinforcement to produce hybrid composite materials by the infiltration method.Aluminum casting alloys can be locally reinforced to improve hardness and resistance 10 oxidization at high tcrnpcraturc.

Tungsten Speciation in Firing Range Soils

Science.gov (United States)

2011-01-01

satisfactorily, such as: which tungsten mineral phase is present in soil and to what extent is adsorption important in regu- lating soil solution concentrations... soil solution rather than discrete mineral phases. Information provided in this report will assist the following organizations in future decision...the soil solution ERDC TR-11-1 43 must affect tungsten speciation in other ways. The precipitation of soil minerals also would limit tungsten

Preparation of TiC/W core–shell structured powders by one-step activation and chemical reduction process

International Nuclear Information System (INIS)

Ding, Xiao-Yu; Luo, Lai-Ma; Huang, Li-Mei; Luo, Guang-Nan; Zhu, Xiao-Yong; Cheng, Ji-Gui; Wu, Yu-Cheng

2015-01-01

Highlights: • A novel wet chemical method was used to prepare TiC/W core–shell structure powders. • TiC nanoparticles were well-encapsulated by W shells. • TiC phase was present in the interior of tungsten grains. - Abstract: In the present study, one-step activation and chemical reduction process as a novel wet-chemical route was performed for the preparation of TiC/W core–shell structured ultra-fine powders. The XRD, FE-SEM, TEM and EDS results demonstrated that the as-synthesized powders are of high purity and uniform with a diameter of approximately 500 nm. It is also found that the TiC nanoparticles were well-encapsulated by W shells. Such a unique process suggests a new method for preparing X/W (X refers the water-insoluble nanoparticles) core–shell nanoparticles with different cores

Similarities and Differences in Mechanical Alloying Processes of V-Si-B and Mo-Si-B Powders

Directory of Open Access Journals (Sweden)

Manja Krüger

2016-10-01

Full Text Available V-Si-B and Mo-Si-B alloys are currently the focus of materials research due to their excellent high temperature capabilities. To optimize the mechanical alloying (MA process for these materials, we compare microstructures, morphology and particles size as well as hardness evolution during the milling process for the model alloys V-9Si-13B and Mo-9Si-8B. A variation of the rotational speed of the planetary ball mill and the type of grinding materials is therefore investigated. These modifications result in different impact energies during ball-powder-wall collisions, which are quantitatively described in this comparative study. Processing with tungsten carbide vials and balls provides slightly improved impact energies compared to vials and balls made of steel. However, contamination of the mechanically alloyed powders with flaked particles of tungsten carbide is unavoidable. In the case of using steel grinding materials, Fe contaminations are also detectable, which are solved in the V and Mo solid solution phases, respectively. Typical mechanisms that occur during the MA process such as fracturing and comminution are analyzed using the comminution rate KP. In both alloys, the welding processes are more pronounced compared to the fracturing processes.

Pulmonary toxicity after exposure to military-relevant heavy metal tungsten alloy particles

International Nuclear Information System (INIS)

Roedel, Erik Q.; Cafasso, Danielle E.; Lee, Karen W.M.; Pierce, Lisa M.

2012-01-01

Significant controversy over the environmental and public health impact of depleted uranium use in the Gulf War and the war in the Balkans has prompted the investigation and use of other materials including heavy metal tungsten alloys (HMTAs) as nontoxic alternatives. Interest in the health effects of HMTAs has peaked since the recent discovery that rats intramuscularly implanted with pellets containing 91.1% tungsten/6% nickel/2.9% cobalt rapidly developed aggressive metastatic tumors at the implantation site. Very little is known, however, regarding the cellular and molecular mechanisms associated with the effects of inhalation exposure to HMTAs despite the recognized risk of this route of exposure to military personnel. In the current study military-relevant metal powder mixtures consisting of 92% tungsten/5% nickel/3% cobalt (WNiCo) and 92% tungsten/5% nickel/3% iron (WNiFe), pure metals, or vehicle (saline) were instilled intratracheally in rats. Pulmonary toxicity was assessed by cytologic analysis, lactate dehydrogenase activity, albumin content, and inflammatory cytokine levels in bronchoalveolar lavage fluid 24 h after instillation. The expression of 84 stress and toxicity-related genes was profiled in lung tissue and bronchoalveolar lavage cells using real-time quantitative PCR arrays, and in vitro assays were performed to measure the oxidative burst response and phagocytosis by lung macrophages. Results from this study determined that exposure to WNiCo and WNiFe induces pulmonary inflammation and altered expression of genes associated with oxidative and metabolic stress and toxicity. Inhalation exposure to both HMTAs likely causes lung injury by inducing macrophage activation, neutrophilia, and the generation of toxic oxygen radicals. -- Highlights: ► Intratracheal instillation of W–Ni–Co and W–Ni–Fe induces lung inflammation in rats. ► W–Ni–Co and W–Ni–Fe alter expression of oxidative stress and toxicity genes. ► W�

Mechanical properties of tungsten alloys with Y{sub 2}O{sub 3} and titanium additions

Energy Technology Data Exchange (ETDEWEB)

Aguirre, M.V., E-mail: mariavega.aguirre@upm.es [Departamento de Tecnologias Especiales Aplicadas a la Aeronautica, Universidad Politecnica de Madrid, E.U.I.T. Aeronautica, 28040 Madrid (Spain); Martin, A.; Pastor, J.Y. [Departamento de Ciencia de Materiales-CISDEM, Universidad Politecnica de Madrid.E.T.S. Ingenieros de Caminos, 28040 Madrid (Spain); LLorca, J. [Departamento de Ciencia de Materiales-CISDEM, Universidad Politecnica de Madrid.E.T.S. Ingenieros de Caminos, 28040 Madrid (Spain); Instituto Madrileno de Estudios Avanzados en Materiales (Instituto IMDEA-Materiales), Ingenieros de Caminos, 28040 Madrid (Spain); Monge, M.A.; Pareja, R. [Departamento de Fisica, Universidad Carlos III de Madrid, 28911 Leganes (Spain)

2011-10-01

In this research the mechanical behaviour of pure tungsten (W) and its alloys (2 wt.% Ti-0.47 wt.% Y{sub 2}O{sub 3} and 4 wt.% Ti-0.5 wt.% Y{sub 2}O{sub 3}) is compared. These tungsten alloys, have been obtained by powder metallurgy. The yield strength, fracture toughness and elastic modulus have been studied in the temperature interval of 25 deg. C to 1000 deg. C. The results have shown that the addition of Ti substantially improves the bending strength and toughness of W, but it also dramatically increases the DBTT. On the other hand, the addition of 0.5% Y{sub 2}O{sub 3}, is enough to improve noticeably the oxidation behaviour at the higher temperatures. The grain size, fractography and microstructure are studied in these materials. Titanium is a good grain growth inhibitor and effective precursor of liquid phase in HIP. The simultaneous presence of Y{sub 2}O{sub 3} and Ti permits to obtain materials with low pores presence.

Structure and property evaluation of a vacuum plasma sprayed nanostructured tungsten-hafnium carbide bulk composite

International Nuclear Information System (INIS)

Rea, K.E.; Viswanathan, V.; Kruize, A.; Hosson, J.Th.M. de; O'Dell, S.; McKechnie, T.; Rajagopalan, S.; Vaidyanathan, R.; Seal, S.

2008-01-01

Vacuum plasma spray (VPS) forming of tungsten-based metal matrix nanocomposites (MMCs) has shown to be a cost effective and time saving method for the formation of bulk monolithic nanostructured thermo-mechanical components. Spray drying of powder feedstock appears to have a significant effect on the improved mechanical properties of the bulk nanocomposite. The reported elastic modulus of the nanocomposite nearly doubles due to the presence of HfC nano particulates in the W matrix. High resolution transmission electron microscopy (HRTEM) revealed the retention of nanostructures at the select process conditions and is correlated with the enhanced mechanical properties of the nanocomposite

Fabrication of tungsten wire needles

International Nuclear Information System (INIS)

Roder, A.

1983-02-01

Fine point needles for field emissoin are conventionally produced by electrolytically or chemically etching tungsten wire. Points formed in this manner have a typical tip radius of about 0.5 microns and a cone angle of some 30 degrees. The construction of needle matrix detector chambers has created a need for tungsten needles whose specifications are: 20 mil tungsten wire, 1.5 inch total length, 3 mm-long taper (resulting in a cone angle of about 5 degrees), and 25 micron-radius point (similar to that found on sewing needles). In the process described here for producing such needles, tungsten wire, immersed in a NaOH solution and in the presence of an electrode, is connected first to an ac voltage and then to a dc supply, to form a taper and a point on the end of the wire immersed in the solution. The process parameters described here are for needles that will meet the above specifications. Possible variations will be discussed under each approprite heading

Hardening in Two-Phase Materials. I. Strength Contributions in Fibre-Reinforced Copper-Tungsten

DEFF Research Database (Denmark)

Lilholt, Hans

1977-01-01

Cyclic tests (Bauschinger tests) were conducted at 77 K and at room temperature on the fibre-reinforced material of single crystal Cu with long W-fibres of diameter 20 mum and volume fractions up to 4%. These tests enabled two important contributions to the total strength of the unrelaxed material...

Evaluation of removal efficiency of residual diclofenac in aqueous solution by nanocomposite tungsten-carbon using design of experiment.

Science.gov (United States)

Salmani, M H; Mokhtari, M; Raeisi, Z; Ehrampoush, M H; Sadeghian, H A

2017-09-01

Wastewater containing pharmaceutical residual components must be treated before being discharged to the environment. This study was conducted to investigate the efficiency of tungsten-carbon nanocomposite in diclofenac removal using design of experiment (DOE). The 27 batch adsorption experiments were done by choosing three effective parameters (pH, adsorbent dose, and initial concentration) at three levels. The nanocomposite was prepared by tungsten oxide and activated carbon powder in a ratio of 1 to 4 mass. The remaining concentration of diclofenac was measured by a spectrometer with adding reagents of 2, 2'-bipyridine, and ferric chloride. Analysis of variance (ANOVA) was applied to determine the main and interaction effects. The equilibrium time for removal process was determined as 30 min. It was observed that the pH had the lowest influence on the removal efficiency of diclofenac. Nanocomposite gave a high removal at low concentration of 5.0 mg/L. The maximum removal for an initial concentration of 5.0 mg/L was 88.0% at contact time of 30 min. The results of ANOVA showed that adsorbent mass was among the most effective variables. Using DOE as an efficient method revealed that tungsten-carbon nanocomposite has high efficiency in the removal of residual diclofenac from the aqueous solution.

Tungsten or Wolfram: Friend or Foe?

Science.gov (United States)

Zoroddu, Maria A; Medici, Serenella; Peana, Massimiliano; Nurchi, Valeria M; Lachowicz, Joanna I; Laulicht-Glickc, Freda; Costa, Max

2018-01-01

Tungsten or wolfram was regarded for many years as an enemy within the tin smelting and mining industry, because it conferred impurity or dirtiness in tin mining. However, later it was considered an amazing metal for its strength and flexibility, together with its diamond like hardness and its melting point which is the highest of any metal. It was first believed to be relatively inert and an only slightly toxic metal. Since early 2000, the risk exerted by tungsten alloys, its dusts and particulates to induce cancer and several other adverse effects in animals as well as humans has been highlighted from in vitro and in vivo experiments. Thus, it becomes necessary to take a careful look at all the most recent data reported in the scientific literature, covering the years 2001-2016. In fact, the findings indicate that much more attention should be devoted to thoroughly investigate the toxic effects of tungsten and the involved mechanisms of tungsten metal or tungsten metal ions. Copyright© Bentham Science Publishers; For any queries, please email at epub@benthamscience.org.

Effect of TiH2 in the preparation of MMC Ti based with TiC reinforcement

International Nuclear Information System (INIS)

Peillon, N.; Fruhauf, J.B.; Gourdet, S.; Feraille, J.; Saunier, S.; Desrayaud, C.

2015-01-01

Highlights: • Using TiH 2 precursors promotes the MMC densification and microstructure homogeneity. • Clear description of the TiH 2 interest and limitations. • Coupling of TGA, TMA and EBSD analyses to investigate the sintering process of MMC. • Process parameters: granulometry, precursor composition, temperature and rate. - Abstract: Many studies were carried out on the elaboration Metal Matrix Composites (MMCs) and a wide variety of process is reported in the bibliography. For titanium based MMC, the basis material for these elaboration techniques mainly consists of atomized titanium powder. In this work a titanium hydride powder is used to elaborate Ti/TiC MMC. Although an additional dehydrogenation operation is required a significant decrease of the sintering temperature is expected with this basis powder. In this context, the behavior of titanium hydride powder mixed with 0, 10 and 20 vol.% TiC reinforcement is studied during densification by free sintering. The effects of particle size, temperature and rate of sintering reinforcement are discussed. The comparison of the TiH 2 process with Ti HDH (Hydride Dehydride) and atomized Ti mixture is made with 10 vol.% reinforcement. The results indicate that the sintering temperature is lowered and the final densities achieved are higher if the hydride is used. Interactions between dehydrogenation and sintering mechanisms clearly appear for the higher sintering temperature rate (10 °C/min) and need specific attention to prevent porosity nucleation through hydrogen entrapment

Influence of Co and W powders on viscosity of composite solders during soldering of specially shaped diamond-abrasive tools

Science.gov (United States)

Sokolov, E. G.; Aref’eva, S. A.; Svistun, L. I.

2018-03-01

The influence of Co and W powders on the structure and the viscosity of composite solders Sn-Cu-Co-W used for the manufacture of the specially shaped diamond tools has been studied. The solders were obtained by mixing the metallic powders with an organic binder. The mixtures with and without diamonds were applied to steel rollers and shaped substrates. The sintering was carried out in a vacuum at 820 ° C with time-exposure of 40 minutes. The influence of Co and W powders on the viscosity solders was evaluated on the basis of the study of structures and according to the results of sintering specially shaped diamond tools. It was found that to provide the necessary viscosity and to obtain the uniform diamond-containing layers on the complex shaped surfaces, Sn-Cu-Co-W solder should contain 27–35 vol % of solid phase. This is achieved with a total solder content of 24–32 wt % of cobalt powder and 7 wt % of tungsten powder.

Operation of ASDEX Upgrade with tungsten coated walls

International Nuclear Information System (INIS)

Rohde, V.

2002-01-01

An alternative for low-Z materials in the main chamber of a future fusion device are high-Z materials, but the maximal tolerable concentration in the plasma core is restricted. A step by step approach to employ tungsten at the central column of ASDEX Upgrade was started in 1999. Meanwhile almost the whole central column is covered with tiles, which were coated by PVD with tungsten. Up to now 9000 s of plasma discharge covering all relevant scenarios were performed. Routine operation of ASDEX Upgrade was not affected by the tungsten. Typical concentrations below 10 -5 were found. The tungsten concentration is mostly connected to the transport into the core plasma, not to the tungsten erosion. It can be demonstrated, that additional central heating can eliminate the tungsten accumulation. These experiments demonstrate the compatibility of fusion plasmas with W plasma facing components under reactor relevant conditions. The erosion pattern found by post mortem analysis indicates that the main effect is ion sputtering. The main erosion of tungsten seems to occur during plasma ramp-up and ramp-down. (author)

Role of powder preparation route on microstructure and mechanical properties of Al-TiB{sub 2} composites fabricated by accumulative roll bonding (ARB)

Energy Technology Data Exchange (ETDEWEB)

Askarpour, M.; Sadeghian, Z., E-mail: z.sadeghian@scu.ac.ir; Reihanian, M.

2016-11-20

Accumulative roll bonding (ARB) was conducted up to seven cycles to fabricate Al-TiB{sub 2} particulate metal matrix composites. The reinforcing particles were prepared and used in three different processing conditions: as-received TiB{sub 2}, mixed TiB{sub 2}-Al and in-situ synthesized TiB{sub 2}-Al. The mixed TiB{sub 2}-Al powder was produced by milling of TiB{sub 2} with Al powder and in-situ synthesized TiB{sub 2}-Al powder was prepared by mechanical alloying (MA) through inducing TiB{sub 2} particles in the Al with various composition of 10, 20 and 30 wt% Al. Transmission electron microscope (TEM) and scanning electron microscope (SEM) were used to evaluate the microstructure of the produced composites. The composite obtained from the in-situ TiB{sub 2}-Al powder showed the most uniform distribution of particles and exhibited the highest tensile strength of about 177 MPa in comparison with the composites reinforced with the as-received TiB{sub 2} (156 MPa) and mixed TiB{sub 2}-Al powder (160 MPa). After seven ARB cycles, an ultra-fine grained structure with the average size of about 300 nm was obtained in the composite reinforced with in-situ TiB{sub 2}-Al powder. The appearance of dimples in tensile fracture surfaces revealed a ductile-type fracture in the produced composites.

Ceramic fiber reinforced glass-ceramic matrix composite

Science.gov (United States)

Bansal, Narottam P. (Inventor)

1993-01-01

A slurry of BSAS glass powders is cast into tapes which are cut to predetermined sizes. Mats of continuous chemical vapor deposition (CVD)-SiC fibers are alternately stacked with these matrix tapes. This tape-mat stack is warm-pressed to produce a 'green' composite which is heated to burn out organic constituents. The remaining interim material is then hot-pressed to form a BSAS glass-ceramic fiber-reinforced composite.

Tungsten Targets the Tumor Microenvironment to Enhance Breast Cancer Metastasis

Science.gov (United States)

Bolt, Alicia M.; Sabourin, Valérie; Molina, Manuel Flores; Police, Alice M.; Negro Silva, Luis Fernando; Plourde, Dany; Lemaire, Maryse; Ursini-Siegel, Josie; Mann, Koren K.

2015-01-01

The number of individuals exposed to high levels of tungsten is increasing, yet there is limited knowledge of the potential human health risks. Recently, a cohort of breast cancer patients was left with tungsten in their breasts following testing of a tungsten-based shield during intraoperative radiotherapy. While monitoring tungsten levels in the blood and urine of these patients, we utilized the 66Cl4 cell model, in vitro and in mice to study the effects of tungsten exposure on mammary tumor growth and metastasis. We still detect tungsten in the urine of patients’ years after surgery (mean urinary tungsten concentration at least 20 months post-surgery = 1.76 ng/ml), even in those who have opted for mastectomy, indicating that tungsten does not remain in the breast. In addition, standard chelation therapy was ineffective at mobilizing tungsten. In the mouse model, tungsten slightly delayed primary tumor growth, but significantly enhanced lung metastasis. In vitro, tungsten did not enhance 66Cl4 proliferation or invasion, suggesting that tungsten was not directly acting on 66Cl4 primary tumor cells to enhance invasion. In contrast, tungsten changed the tumor microenvironment, enhancing parameters known to be important for cell invasion and metastasis including activated fibroblasts, matrix metalloproteinases, and myeloid-derived suppressor cells. We show, for the first time, that tungsten enhances metastasis in an animal model of breast cancer by targeting the microenvironment. Importantly, all these tumor microenvironmental changes are associated with a poor prognosis in humans. PMID:25324207

Identifying the hazard characteristics of powder byproducts generated from semiconductor fabrication processes.

Science.gov (United States)

Choi, Kwang-Min; An, Hee-Chul; Kim, Kwan-Sick

2015-01-01

Semiconductor manufacturing processes generate powder particles as byproducts which potentially could affect workers' health. The chemical composition, size, shape, and crystal structure of these powder particles were investigated by scanning electron microscopy equipped with an energy dispersive spectrometer, Fourier transform infrared spectrometry, and X-ray diffractometry. The powders generated in diffusion and chemical mechanical polishing processes were amorphous silica. The particles in the chemical vapor deposition (CVD) and etch processes were TiO(2) and Al(2)O(3), and Al(2)O(3) particles, respectively. As for metallization, WO(3), TiO(2), and Al(2)O(3) particles were generated from equipment used for tungsten and barrier metal (TiN) operations. In photolithography, the size and shape of the powder particles showed 1-10 μm and were of spherical shape. In addition, the powders generated from high-current and medium-current processes for ion implantation included arsenic (As), whereas the high-energy process did not include As. For all samples collected using a personal air sampler during preventive maintenance of process equipment, the mass concentrations of total airborne particles were particles less than 10 μm in diameter) using direct-reading aerosol monitor by area sampling were between 0.00 and 0.02 μg/m(3). Although the exposure concentration of airborne particles during preventive maintenance is extremely low, it is necessary to make continuous improvements to the process and work environment, because the influence of chronic low-level exposure cannot be excluded.

In-situ synthesized Ni–Zr intermetallic/ceramic reinforced composite coatings on zirconium substrate by high power diode laser

Energy Technology Data Exchange (ETDEWEB)

Liu, Kun; Li, Yajiang, E-mail: yajli@sdu.edu.cn; Wang, Juan; Ma, Qunshuang

2015-03-05

Highlights: • In-situ synthesized Ni–Zr intermetallics/ceramic reinforced composite coatings. • Si enrichment and Ni replacing site of Si both resulted in forming Zr{sub 5}(Si{sub x}Ni{sub 1−x}){sub 4.} • Microstructure and forming of ZrB{sub 2} depended on affinity of elements and Si/B ratio. - Abstract: Ni–Zr intermetallic/ceramic reinforced composite coatings were in-situ synthesized by laser cladding series of Ni–Cr–B–Si powders on zirconium substrate. Microstructure, phase constituents and microhardness of coatings were investigated by means of optical microscope (OM), scanning electron microscope (SEM), energy dispersive spectrometer (EDS), X-ray diffraction (XRD) and microsclemeter. Results indicated that coatings with metallurgical bonding to substrate consisted of cellular NiZr matrix and massive reinforcements including NiZr{sub 2}, Zr{sub 5}(Si{sub x}Ni{sub 1−x}){sub 4} and ZrB{sub 2}. Morphologies of reinforcements were mainly dominated by temperature gradient and cooling rate from surface to bottom of the coating produced by same powder. In different coatings, microstructure and forming of ZrB{sub 2} mainly depended on affinity of elements and Si/B ratio in different powders. In addition, the mean microhardness of coatings up to 1200–1300 HV{sub 0.2} is nearly 7 times higher than that of R60702 zirconium substrate.

Solvent extraction in analytical chemistry of tungsten (Review)

International Nuclear Information System (INIS)

Ivanov, V.M.; Busev, A.I.; Sokolova, T.A.

1975-01-01

The use of extraction for isolating and concentrating tungsten with subsequent determination by various methods is considered. For tungsten extractants of all types are employed: neutral, basic and acidic. Neutral extractants are used for isolating and concentrating tungsten, basic and acidic ones are employed, as a rule, for the isolation and subsequent determination of tungsten. This type of extractants is highly promising, since, selectively extracting tungsten, they allow its simultaneous determination. Neutral extractants are oxygen-containing solvents, TBP; basic extractants are aniline, pyridine, 1-naphthylamine, trialkylbenzylammoniumanitrate. As acidic reagents use is made of 8-oxyquinoline and its derivatives, oximes and hydroxamic acids, β-diketones, carbaminates. In the extraction radioactive isotope 185 W is employed

Infrared processed Cu composites reinforced with WC particles

International Nuclear Information System (INIS)

Deshpande, P.K.; Li, J.H.; Lin, R.Y.

2006-01-01

Copper matrix composites with WC particle reinforcements have been prepared with an innovative infrared infiltration technique. The volume content of the reinforcement particles in the composite is about 53%. The relative composite density of as high as 99.9% has been obtained with this process. The electric conductivity of composites prepared in this study as determined by a four-point probe method, is similar to commercially available Cu/W composites containing 52 vol% tungsten. Microhardness, microstructure and wear resistance of the composites were also determined. The microstructure of Cu/WC composite reveals excellent wetting between the two constituent phases, WC and copper. The microhardness values of all completely infiltrated Cu/WC composites were in the range of 360-370 HV which is significantly higher than the microhardness of pure copper, 65 HV. Wear resistance of the composites was determined with a pin on disk wear test technique. The wear test results show that composites prepared in this study performed much better than those commercially available Cu/W composites by more than two-fold against silicon carbide abrasive disks

Surface energy anisotropy of tungsten

Energy Technology Data Exchange (ETDEWEB)

Kumar, R; Grenga, H E [Georgia Inst. of Tech., Atlanta (USA). School of Chemical Engineering

1976-10-01

Field-ion microscopy was used to study the faceting behavior and/or surface energy anisotropy of tungsten in vacuum and in hydrogen. In vacuum below 1700 K the activation energy for (110) facet growth agreed with values previously reported for surface diffusion on tungsten. The observed anisotropy values at 0.5 Tsub(m), where Tsub(m) is the absolute melting temperature of tungsten (approximately 3680 K), were different from those previously reported at higher temperatures and more nearly agreed with broken bond calculations based on Mie potential using m=5, n=8, and a 1.5% lattice expansion. Hydrogen appeared to have a negligible effect on surface energy anisotropy, but did preferentially increase surface diffusion rates on (310) regions.

Influence of powder particle injection velocity on the microstructure of Al-12Si/SiCp coatings produced by laser cladding

NARCIS (Netherlands)

Anandkumar, R.; Almeida, A.; Vilar, R.; Ocelik, V.; De Hosson, J. Th M.

2009-01-01

The influence of powder particle injection velocity on the microstructure of coatings consisting of an Al-Si matrix reinforced with SiC particles prepared by laser cladding from mixtures of powders of Al-12 wt.% Si alloy and SiC was investigated both experimentally and by modeling. At low injection

High Heat Load Properties of Ultra Fine Grain Tungsten

International Nuclear Information System (INIS)

Zhou, Z.; Du, J.; Ge, C.; Linke, J.; Pintsuk, G.; Song, S.X.

2007-01-01

Full text of publication follows: Tungsten is increasingly considered as a promising candidate armour materials facing the plasma in tokamaks for medium to high heat flux components (EAST, ASDEX, ITER). Fabrication tungsten with ultra fine grain size is considered as an effective way to ameliorate some disadvantages of tungsten, such as its brittleness at room temperature. But the research data on the performance of ultra fine grain tungsten is still very limit. In this work, high heat load properties of pure ultra-fine grain tungsten have been studied. The ultra fine grain tungsten samples with average grain size of 0.2 μm, 1 μm and 3 μm were fabricated by resistance sintering under ultra high pressure. The annealing experiments for the investigation of the material resistance against grain growth have been done by annealing samples in a vacuum furnace at different temperature holding for 2 hours respectively. It is found that recrystallization and grain growth occur at heating temperature of 1250 deg. c. The finer the initial grain sizes of tungsten, the smaller its grain growth grain. The effects of transient high thermal loads (off normal events like disruptions) on tungsten surface morphology have been performed in electron beam test facility JUDITH. The thermal loads tests have been carried out with 4 ms pulses at different power density of 0.22, 0.33, 0.44, 0.55 and 0.88 GW/m 2 respectively. Horizontal cracks formed for all tungsten samples at 0.44 GW/m 2 . Particle erosions occurred for tungsten with 3 μm size at 0.33 GW/m 2 and for tungsten with 0.2 and 1 μm size at 0.55 GW/m 2 . The weight loss of tungsten with 0.2, 1 and 3 μm size are 2,0.1,0.6 mg respectively at 0.88 GW/m 2 . The effects of a large number of very short transient repetitive thermal loads (ELM-like) on tungsten surface morphology also have been performed by using a fundamental wave of a YAG laser. It is found that tungsten with 0.2 μm size has the best performance. (authors)

High Heat Load Properties of Ultra Fine Grain Tungsten

Energy Technology Data Exchange (ETDEWEB)

Zhou, Z.; Du, J.; Ge, C. [Lab. of Special Ceramic and P/M, University of Science and Technology, 100083 Beijing (China); Linke, J.; Pintsuk, G. [FZJ-Forschungszentrum Juelich GmbH, Association Euratom-FZJ, Institut fur Plasmaphysik, Postfach 1913, D-52425 Juelich (Germany); Song, S.X. [Research Center on Fusion Materials (RCFM), University of Science and Technology Beijing (USTB), 100083 Beijing (China)

2007-07-01

Full text of publication follows: Tungsten is increasingly considered as a promising candidate armour materials facing the plasma in tokamaks for medium to high heat flux components (EAST, ASDEX, ITER). Fabrication tungsten with ultra fine grain size is considered as an effective way to ameliorate some disadvantages of tungsten, such as its brittleness at room temperature. But the research data on the performance of ultra fine grain tungsten is still very limit. In this work, high heat load properties of pure ultra-fine grain tungsten have been studied. The ultra fine grain tungsten samples with average grain size of 0.2 {mu}m, 1 {mu}m and 3 {mu}m were fabricated by resistance sintering under ultra high pressure. The annealing experiments for the investigation of the material resistance against grain growth have been done by annealing samples in a vacuum furnace at different temperature holding for 2 hours respectively. It is found that recrystallization and grain growth occur at heating temperature of 1250 deg. c. The finer the initial grain sizes of tungsten, the smaller its grain growth grain. The effects of transient high thermal loads (off normal events like disruptions) on tungsten surface morphology have been performed in electron beam test facility JUDITH. The thermal loads tests have been carried out with 4 ms pulses at different power density of 0.22, 0.33, 0.44, 0.55 and 0.88 GW/m{sup 2} respectively. Horizontal cracks formed for all tungsten samples at 0.44 GW/m{sup 2}. Particle erosions occurred for tungsten with 3 {mu}m size at 0.33 GW/m{sup 2} and for tungsten with 0.2 and 1 {mu}m size at 0.55 GW/m{sup 2}. The weight loss of tungsten with 0.2, 1 and 3 {mu}m size are 2,0.1,0.6 mg respectively at 0.88 GW/m{sup 2}. The effects of a large number of very short transient repetitive thermal loads (ELM-like) on tungsten surface morphology also have been performed by using a fundamental wave of a YAG laser. It is found that tungsten with 0.2 {mu}m size has

The influence of Fe content on spreading ability of tungsten heavy alloys matrix on tungsten surface

Directory of Open Access Journals (Sweden)

A. Krzyńska

2011-07-01

Full Text Available The results of experimental study of tungsten spreading ability with W-Ni-Co-Fe matrix are presented. The aim of these investigations was to see how Fe concentration in W – Ni – Co matrix influences the wettability of tungsten grains during liquid phase sintering. Four green compact specimens containing 50%W, 10%Co and Ni + Fe = 40% but with different Ni to Fe ratio were prepared. The cylindrical specimen 5mm diameter and 5mm height were put on clean pure tungsten substrate and then 20 minutes heated at 1520oC in hydrogen atmosphere. After heating the specimens were carefully measured and then the specimens for structure observations were prepared. It was concluded, that increase of Fe content decrease the melting temperature of W – Ni – Co alloy. The melting point decrease caused by Fe content increase substantially the spreading ability of tungsten substrate with W – Ni – Co alloy. Metallography investigations showed some microstructure changes in “reaction zone” identified in tungsten substrate – (WNi40-xCo10Fex interface. The results of the study confirmed our earlier observations that even relative small Fe addition promotes Weight Heavy Alloys (WHA liquid phase sintering.

Tungsten--carbide critical assembly

International Nuclear Information System (INIS)

Hansen, G.E.; Paxton, H.C.

1975-06-01

The tungsten--carbide critical assembly mainly consists of three close-fitting spherical shells: a highly enriched uranium shell on the inside, a tungsten--carbide shell surrounding it, and a steel shell on the outside. Ideal critical specifications indicate a rather low computed value of k/sub eff/. Observed and calculated fission-rate distributions for 235 U, 238 U, and 237 Np are compared, and calculated leakage neutrons per fission in various energy groups are given. (U.S.)

Electrokinetic treatment of firing ranges containing tungsten-contaminated soils

International Nuclear Information System (INIS)

Braida, Washington; Christodoulatos, Christos; Ogundipe, Adebayo; Dermatas, Dimitris; O'Connor, Gregory

2007-01-01

Tungsten-based alloys and composites are being used and new formulations are being considered for use in the manufacturing of different types of ammunition. The use of tungsten heavy alloys (WHA) in new munitions systems and tungsten composites in small caliber ammunition could potentially release substantial amounts of this element into the environment. Although tungsten is widely used in industrial and military applications, tungsten's potential environmental and health impacts have not been thoroughly addressed. This necessitates the research and development of remedial technologies to contain and/or remove tungsten from soils that may serve as a source for water contamination. The current work investigates the feasibility of using electrokinetics for the remediation of tungsten-contaminated soils in the presence of other heavy metals of concern such as Cu and Pb with aim to removing W from the soil while stabilizing in situ, Pb and Cu

Material Evaluation and Process Optimization of CNT-Coated Polymer Powders for Selective Laser Sintering

Directory of Open Access Journals (Sweden)

Shangqin Yuan

2016-10-01

Full Text Available Multi-walled carbon nanotubes (CNTs as nano-reinforcements were introduced to facilitate the laser sintering process and enhance the thermal and mechanical properties of polymeric composites. A dual experimental-theoretical method was proposed to evaluate the processability and predict the process parameters of newly developed CNT-coated polyamide 12 (CNTs/PA12 powders. The thermal conductivity, melt viscosity, phase transition and temperature-dependent density and heat capacity of PA12 and CNTs/PA12 powders were characterized for material evaluation. The composite powders exhibited improved heat conduction and heat absorption compared with virgin polymer powders, and the stable sintering range of composite powders was extended and found to be favourable for the sintering process. The microstructures of sintered composites revealed that the CNTs remained at the powder boundaries and formed network architectures, which instantaneously induced the significant enhancements in tensile strength, elongation at break and toughness without sacrificing tensile modulus.

Tungsten carbide and tungsten-molybdenum carbides as automobile exhaust catalysts

International Nuclear Information System (INIS)

Leclercq, L.; Daubrege, F.; Gengembre, L.; Leclercq, G.; Prigent, M.

1987-01-01

Several catalyst samples of tungsten carbide and W, Mo mixed carbides with different Mo/W atom ratios, have been prepared to test their ability to remove carbon monoxide, nitric oxide and propane from a synthetic exhaust gas simulating automobile emissions. Surface characterization of the catalysts has been performed by X-ray photoelectron spectroscopy (XPS) and selective chemisorption of hydrogen and carbon monoxide. Tungsten carbide exhibits good activity for CO and NO conversion, compared to a standard three-way catalyst based on Pt and Rh. However, this W carbide is ineffective in the oxidation of propane. The Mo,W mixed carbides are markedly different having only a very low activity. 9 refs.; 10 figs.; 5 tabs

Detection and reduction of tungsten contamination in ion implantation processes

International Nuclear Information System (INIS)

Polignano, M.L.; Galbiati, A.; Grasso, S.; Mica, I.; Barbarossa, F.; Magni, D.

2016-01-01

In this paper, we review the results of some studies addressing the problem of tungsten contamination in implantation processes. For some tests, the implanter was contaminated by implantation of wafers with an exposed tungsten layer, resulting in critical contamination conditions. First, DLTS (deep level transient spectroscopy) measurements were calibrated to measure tungsten contamination in ion-implanted samples. DLTS measurements of tungsten-implanted samples showed that the tungsten concentration increases linearly with the dose up to a rather low dose (5 x 10 10 cm -2 ). Tungsten deactivation was observed when the dose was further increased. Under these conditions, ToF-SIMS revealed tungsten at the wafer surface, showing that deactivation was due to surface segregation. DLTS calibration could therefore be obtained in the linear dose regime only. This calibration was used to evaluate the tungsten contamination in arsenic implantations. Ordinary operating conditions and critical contamination conditions of the equipment were compared. A moderate tungsten contamination was observed in samples implanted under ordinary operating conditions. This contamination was easily suppressed by a thin screen oxide. On the contrary, implantations in critical conditions of the equipment resulted in a relevant tungsten contamination, which could be reduced but not suppressed even by a relatively thick screen oxide (up to 150 Aa). A decontamination process consisting of high dose implantations of dummy wafers was tested for its efficiency to remove tungsten and titanium contamination. This process was found to be much more effective for titanium than for tungsten. Finally, DLTS proved to be much more sensitive that TXRF (total reflection X-ray fluorescence) in detecting tungsten contamination. (copyright 2016 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Detection and reduction of tungsten contamination in ion implantation processes

Energy Technology Data Exchange (ETDEWEB)

Polignano, M.L.; Galbiati, A.; Grasso, S.; Mica, I.; Barbarossa, F.; Magni, D. [STMicroelectronics, Agrate Brianza (Italy)

2016-12-15

In this paper, we review the results of some studies addressing the problem of tungsten contamination in implantation processes. For some tests, the implanter was contaminated by implantation of wafers with an exposed tungsten layer, resulting in critical contamination conditions. First, DLTS (deep level transient spectroscopy) measurements were calibrated to measure tungsten contamination in ion-implanted samples. DLTS measurements of tungsten-implanted samples showed that the tungsten concentration increases linearly with the dose up to a rather low dose (5 x 10{sup 10} cm{sup -2}). Tungsten deactivation was observed when the dose was further increased. Under these conditions, ToF-SIMS revealed tungsten at the wafer surface, showing that deactivation was due to surface segregation. DLTS calibration could therefore be obtained in the linear dose regime only. This calibration was used to evaluate the tungsten contamination in arsenic implantations. Ordinary operating conditions and critical contamination conditions of the equipment were compared. A moderate tungsten contamination was observed in samples implanted under ordinary operating conditions. This contamination was easily suppressed by a thin screen oxide. On the contrary, implantations in critical conditions of the equipment resulted in a relevant tungsten contamination, which could be reduced but not suppressed even by a relatively thick screen oxide (up to 150 Aa). A decontamination process consisting of high dose implantations of dummy wafers was tested for its efficiency to remove tungsten and titanium contamination. This process was found to be much more effective for titanium than for tungsten. Finally, DLTS proved to be much more sensitive that TXRF (total reflection X-ray fluorescence) in detecting tungsten contamination. (copyright 2016 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Tungsten oxide nanowires grown on amorphous-like tungsten films

International Nuclear Information System (INIS)

Dellasega, D; Pezzoli, A; Russo, V; Passoni, M; Pietralunga, S M; Nasi, L; Conti, C; Vahid, M J; Tagliaferri, A

2015-01-01

Tungsten oxide nanowires have been synthesized by vacuum annealing in the range 500–710 °C from amorphous-like tungsten films, deposited on a Si(100) substrate by pulsed laser deposition (PLD) in the presence of a He background pressure. The oxygen required for the nanowires formation is already adsorbed in the W matrix before annealing, its amount depending on deposition parameters. Nanowire crystalline phase and stoichiometry depend on annealing temperature, ranging from W_1_8O_4_9-Magneli phase to monoclinic WO_3. Sufficiently long annealing induces the formation of micrometer-long nanowires, up to 3.6 μm with an aspect ratio up to 90. Oxide nanowire growth appears to be triggered by the crystallization of the underlying amorphous W film, promoting their synthesis at low temperatures. (paper)

Tritium absorption and desorption in ITER relevant materials: comparative study of tungsten dust and massive samples

Energy Technology Data Exchange (ETDEWEB)

Grisolia, C., E-mail: christian.grisolia@cea.fr [CEA, IRFM, F-13108 Saint Paul lez Durance (France); Hodille, E. [CEA, IRFM, F-13108 Saint Paul lez Durance (France); Chene, J.; Garcia-Argote, S.; Pieters, G.; El-Kharbachi, A. [CEA Saclay, SCBM, iBiTec-S, PC n° 108, 91191 Gifsur-Yvette (France); Marchetti, L.; Martin, F.; Miserque, F. [CEA Saclay, DEN/DPC/SCCME/LECA, F-91191 Gif-sur-Yvette (France); Vrel, D.; Redolfi, M. [LSPM, Université Paris 13, Sorbonne Paris Cité, UPR 3407 CNRS, 93430 Villetaneuse (France); Malard, V. [CEA, DSV, IBEB, Lab Biochim System Perturb, Bagnols-sur-Cèze F-30207 (France); Dinescu, G.; Acsente, T. [NILPRP, 409 Atomistilor Street, 77125 Magurele, Bucharest (Romania); Gensdarmes, F.; Peillon, S. [IRSN, PSN-RES/SCA/LPMA, Saclay, Gif-sur-Yvette, 91192 (France); Pegourié, B. [CEA, IRFM, F-13108 Saint Paul lez Durance (France); Rousseau, B. [CEA Saclay, SCBM, iBiTec-S, PC n° 108, 91191 Gifsur-Yvette (France)

2015-08-15

Tritium adsorption and desorption from well characterized tungsten dust are presented. The dust used are of different types prepared by planetary milling and by aggregation technique in plasma. For the milled powder, the surface specific area (SSA) is 15.5 m{sup 2}/g. The particles are poly-disperse with a maximum size of 200 nm for the milled powder and 100 nm for the aggregation one. Prior to tritiation the particles are carefully de-oxidized. Both samples are experiencing a high tritium inventory from 5 GBq/g to 35 GBq/g. From comparison with massive samples and considering that tritium inventory increases with SSA, it is shown that surface effects are predominant in the tritium trapping process. Extrapolation to the ITER environment is undertaken with the help of a Macroscopic Rate Equation model. It is shown that, during the life time of ITER, these particles can exceed rapidly 1 GBq/g.

Effect of carbide particles on the ablation properties of tungsten composites

International Nuclear Information System (INIS)

Song Guiming; Zhou Yu; Wang Yujin

2003-01-01

The high temperature ablation behavior of tungsten composites containing carbides produced by vacuum hot pressing is studied as a function of reinforcement chemistry (ZrC and TiC) and content using a self-made oxyacetylene ablation equipment. A dynamic responding multiwavelength pyrometer was employed to measure the temperature of the ablation surface, and a thermocouple was employed to measure the temperature of the back surface during the time that a specimen was being ablated. The mass and linear ablation rates are lower in composites containing ZrC, decreasing with increasing particle content in both composites system. The values of the mass and linear ablation rates were in the order from high to low: W>30TiC/W>40TiC/W>30ZrC/W>40ZrC/W (30TiC/W stands for 30 vol.% TiC particle content in the W matrix, the same below). The important temperature curves of the ablation surfaces of specimens were successfully detected online. Ablated surfaces and vertical sections of the specimens were investigated using scanning electron microscopy (SEM) and X-ray diffraction (XRD). Thermochemical oxidation of tungsten, TiC, and ZrC was the main ablation mechanism of ZrC/W and TiC/W composites. These ablation behaviors are discussed based on the thermophysical and chemical properties of both the composite systems

Microstructural characteristics and mechanical properties of carbon nanotube reinforced aluminum alloy composites produced by ball milling

International Nuclear Information System (INIS)

Raviathul Basariya, M.; Srivastava, V.C.; Mukhopadhyay, N.K.

2014-01-01

Highlights: • 6082 Al alloy composite with 2 wt% multiwalled carbon nanotubes prepared by milling. • Effect of milling time on structure and property evolution has been studied. • The reinforced composite powders showed a drastic crystallite size refinement. • The presence of carbon nanotube led to a two fold increase in the hardness and modulus. • The composite powder showed good thermal stability studied by DTA. - Abstract: The influence of milling time on the structure, morphology and thermal stability of multi-walled carbon nanotubes (MWCNTs) reinforced EN AW6082 aluminum alloy powders has been studied. After structural and microstructural characterization of the mechanically milled powders micro- and nano-hardness of the composite powder particles were evaluated. The morphological and X-ray diffraction studies on the milled powders revealed that the carbon nanotubes (CNTs) were uniformly distributed and embedded within the aluminum matrix. No reaction products were detected even after long milling up to 50 h. Nanotubes became shorter in length as they fractured under the impact and shearing action during the milling process. A high hardness of about 436 ± 52 HV is achieved for the milled powders, due to the addition of MWCNTs, after milling for 50 h. The increased elastic modulus and nanohardness can be attributed to the finer grain size evolved during high energy ball milling and to the uniform distribution of hard CNTs in the Al-alloy matrix. The hardness values of the composite as well as the matrix alloy compares well with that predicted by the Hall–Petch relationship

Tungsten as First Wall Material in Fusion Devices

International Nuclear Information System (INIS)

Kaufmann, M.

2006-01-01

In the PLT tokamak with a tungsten limiter strong cooling of the central plasma was observed. Since then mostly graphite has been used as limiter or target plate material. Only a few tokamaks (limiter: FTU, TEXTOR; divertor: Alcator C-Mod, ASDEX Upgrade) gained experience with high-Z-materials. With the observed strong co- deposition of tritium together with carbon in JET and as a result of design studies of fusion reactors, it became clear that in the long run tungsten is the favourite for the first-wall material. Tungsten as a plasma facing material requires intensive research in all areas, i.e. in plasma physics, plasma wall-interaction and material development. Tungsten as an impurity in the confined plasma reveals considerable differences to carbon. Strong radiation at high temperatures, in connection with mostly a pronounced inward drift forms a particular challenge. Turbulent transport plays a beneficial role in this regard. The inward drift is an additional problem in the pedestal region of H-mode plasmas in ITER-like configurations. The erosion by low energy hydrogen atoms is in contrast to carbon small. However, erosion by fast particles from heating measures and impurity ions, accelerated in the sheath potential, play an important role in the case of tungsten. Radiation by carbon in the plasma boundary reduces the load to the target plates. Neon or Argon as substitutes will increase the erosion of tungsten. So far experiments have demonstrated that in most scenarios the tungsten content in the central plasma can be kept sufficiently small. The material development is directed to the specific needs of existing or future devices. In ASDEX Upgrade, which will soon be a divertor experiment with a complete tungsten first-wall, graphite tiles are coated with tungsten layers. In ITER, the solid tungsten armour of the target plates has to be castellated because of its difference in thermal expansion compared to the cooling structure. In a reactor the technical

Fiber-reinforced neutron shielding mortar concrete

International Nuclear Information System (INIS)

Kaji, Keisuke; Okazaki, Masaki; Ohigashi, Toshihide; Mayahara, Mitsuro.

1989-01-01

To improve the moldability, durability and economicity by adding cement curing promotors and reinforcing fibers to cement and boron compound which has been considered difficult so far, thereby enabling to add a great amount of the boron compound. The boron compound is added by from 5 to 200% by weight of powder of colemanite or borocarcite as natural ores or boric acid, borax or titanium boride, etc. as synthesis products and lithium hydroxide. calcium aluminate, etc. is added by more than 0.1% x boron compound blending ration (%) as the curing promoter. 0.3 to 5% by weight of polyvinyl alcohol type synthetic fibers, polyacrilonitrile type synthetic fibers or carbon fibers, etc. are added as the reinforcing fibers. This can prevent instantaneous coagulation, curing delay, etc. due to sulfur ions, enable easy application and molding and improve the durability and economicity. (T.M.)

Radiative capture of slow electrons by tungsten surface

International Nuclear Information System (INIS)

Artamonov, O.M.; Belkina, G.M.; Samarin, S.N.; Yakovlev, I.I.

1987-01-01

Isochromatic spectra of radiation capture of slow electrons by the surface of mono- and polycrystal tungsten recorded on 322 and 405 nm wave lengths are presented. The effect of oxygen adsorption on isochromates of the (110) face of tungsten monocrystal is investigated. The obtained isochromatic spectra are compared with energy band structure of tungsten. Based on the analysis of the obtained experimental results it is assumed that optical transition to the final state at the energy of 7.3 eV relatively to Fermi level is conditioned by surface states of the tungsten face (110)

Enhanced tensile properties of magnesium composites reinforced with graphene nanoplatelets

International Nuclear Information System (INIS)

Rashad, Muhammad; Pan, Fusheng; Hu, Huanhuan; Asif, Muhammad; Hussain, Shahid; She, Jia

2015-01-01

The aim of this study is to fabricate magnesium reinforced metal matrix composites using graphene nanoplatelets (GNPs) via powder metallurgy processing in order to enhance room temperature mechanical properties. The microstructural evaluation and mechanical behaviors of composite powders and extruded bulk materials were examined by X-ray diffraction (XRD), differential scanning calorimetry (DSC), Raman spectroscopy, transmission electron microscopy (TEM), scanning electron microscopy (SEM) equipped with energy-dispersive spectrometer and mechanical tests. The uniform dispersion and large specific surface area per volume of GNPs embedded in magnesium matrix led to increament in microhardness, tensile strength and fracture strains of the composites. For example, when employing the pure magnesium reinforced with 0.30 wt% GNPs, the increase of Young's modulus, yield strength, and failure strain of extruded nanocomposite was +131%, +49.5% and +74.2% respectively, compared to those of extruded materials with no GNPs additive. Additionally, mechanical properties of synthesized composites were compared with previously reported Mg–CNTs composites. It was found that GNPs outperform CNTs due their high specific surface area

Enhanced tensile properties of magnesium composites reinforced with graphene nanoplatelets

Energy Technology Data Exchange (ETDEWEB)

Rashad, Muhammad, E-mail: rashadphy87@gmail.com [College of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China); National Engineering Research Center for Magnesium Alloys, Chongqing University, Chongqing 400044 (China); Pan, Fusheng, E-mail: fspan@cqu.edu.cn [College of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China); National Engineering Research Center for Magnesium Alloys, Chongqing University, Chongqing 400044 (China); Chongqing Academy of Science and Technology, Chongqing 401123 (China); Hu, Huanhuan [College of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China); National Engineering Research Center for Magnesium Alloys, Chongqing University, Chongqing 400044 (China); Asif, Muhammad [School of Materials Science and Engineering, Dalian University of Technology, Dalian 116024 (China); Hussain, Shahid [College of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China); She, Jia [College of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China); National Engineering Research Center for Magnesium Alloys, Chongqing University, Chongqing 400044 (China)

2015-04-10

The aim of this study is to fabricate magnesium reinforced metal matrix composites using graphene nanoplatelets (GNPs) via powder metallurgy processing in order to enhance room temperature mechanical properties. The microstructural evaluation and mechanical behaviors of composite powders and extruded bulk materials were examined by X-ray diffraction (XRD), differential scanning calorimetry (DSC), Raman spectroscopy, transmission electron microscopy (TEM), scanning electron microscopy (SEM) equipped with energy-dispersive spectrometer and mechanical tests. The uniform dispersion and large specific surface area per volume of GNPs embedded in magnesium matrix led to increament in microhardness, tensile strength and fracture strains of the composites. For example, when employing the pure magnesium reinforced with 0.30 wt% GNPs, the increase of Young's modulus, yield strength, and failure strain of extruded nanocomposite was +131%, +49.5% and +74.2% respectively, compared to those of extruded materials with no GNPs additive. Additionally, mechanical properties of synthesized composites were compared with previously reported Mg–CNTs composites. It was found that GNPs outperform CNTs due their high specific surface area.

Mechanical properties of nanodiamond-reinforced hydroxyapatite composite coatings deposited by suspension plasma spraying

Science.gov (United States)

Chen, Xiuyong; Zhang, Botao; Gong, Yongfeng; Zhou, Ping; Li, Hua

2018-05-01

Hydroxyapatite (HA) coatings suffer from poor mechanical properties, which can be enhanced via incorporation of secondary bioinert reinforcement material. Nanodiamond (ND) possesses excellent mechanical properties to play the role as reinforcement for improving the mechanical properties of brittle HA bioceramic coatings. The major persistent challenge yet is the development of proper deposition techniques for fabricating the ND reinforced HA coatings. In this study, we present a novel deposition approach by plasma spraying the mixtures of ND suspension and micron-sized HA powder feedstock. The effect of ND reinforcement on the microstructure and the mechanical properties of the coatings such as hardness, adhesive strength and friction coefficient were examined. The results showed that the ND-reinforced HA coatings display lower porosity, fewer unmelted particles and uniform microstructure, in turn leading to significantly enhanced mechanical properties. The study presented a promising approach to fabricate ND-reinforced HA composite coatings on metal-based medical implants for potential clinical application.

Morphology of Si/tungsten-silicides/Si interlayers

International Nuclear Information System (INIS)

Theodore, N.; Secco d'Aragona, F.; Blackstone, S.

1992-01-01

Tungsten and tungsten-silicides are of interest for semiconductor technology because of their refractory nature, low electrical-resistivity and high electromigration-resistance. This paper presents the first formation of buried tungsten-silicide layers in silicon, by proximity adhesion. The interlayers, created by a combination of chemical vapor-deposition (CVD) and proximity-adhesion were studied using transmission electron-microscopy (TEM). The behavior of the layers in the presence and absence of an adjacent silicon-dioxide interlayer was also investigated. Buried silicide layers were successfully formed with or without the adjacent silicon-dioxide. The silicide formed continuous layers with single grains encompassing the width of the interlayer. Individual grains were globular, with cusps at grain boundaries. This caused interlayer-thicknesses to be non-uniform, with lower thickness values being present at the cusps. Occasional voids were observed at grain-boundary cusps. The voids were smaller and less frequent in the presence of an adjacent oxide-layer, due to flow of the oxide during proximity adhesion. Electron-diffraction revealed a predominance of tungsten-disilicide in the interlayers, with some free tungsten being present. Stresses in the silicide layers caused occasional glide dislocations to propagate into the silicon substrate beneath the interlayers. The dislocations propagate only ∼100 nm into the substrate and therefore should not be detrimental to use of the buried layers. Occasional precipitates were observed at the end of glide-loops. These possibly arise due to excess tungsten from the interlayer diffusion down the glide dislocation to finally precipitate out as tungsten-silicide

Surface morphologies of He-implanted tungsten

Energy Technology Data Exchange (ETDEWEB)

Bannister, M.E., E-mail: bannisterme@ornl.gov [Physics Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831-6371 (United States); Meyer, F.W.; Hijazi, H. [Physics Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831-6371 (United States); Unocic, K.A.; Garrison, L.M.; Parish, C.M. [Materials Science and Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN (United States)

2016-09-01

Surface morphologies of tungsten surfaces, both polycrystalline and single-crystal [1 1 0], were investigated using SEM and FIB/SEM techniques after implantations at elevated surfaces temperatures (1200–1300 K) using well-characterized, mono-energetic He ion beams with a wide range of ion energies (218 eV–250 keV). Nanofuzz was observed on polycrystalline tungsten (PCW) following implantation of 100-keV He ions at a flux threshold of 0.9 × 10{sup 16} cm{sup −2} s{sup −1}, but not following 200-keV implantations with similar fluxes. No nanofuzz formation was observed on single-crystal [1 1 0] tungsten (SCW), despite fluxes exceeding those demonstrated previously to produce nanofuzz on polycrystalline tungsten. Pre-damaging the single-crystal tungsten with implanted C impurity interstitials did not significantly affect the surface morphologies resulting from the high-flux He ion implantations. The main factor leading to the different observed surface structures for the pristine and C-implanted single-crystal W samples appeared to be the peak He ion flux characterizing the different exposures. It was speculated that nanofuzz formation was not observed for any SCW target exposures because of increased incubation fluences required for such targets.

The gate oxide integrity of CVD tungsten polycide

International Nuclear Information System (INIS)

Wu, N.W.; Su, W.D.; Chang, S.W.; Tseng, M.F.

1988-01-01

CVD tungsten polycide has been demonstrated as a good gate material in recent very large scale integration (VLSI) technology. CVD tungsten silicide offers advantages of low resistivity, high temperature stability and good step coverage. On the other hand, the polysilicon underlayer preserves most characteristics of the polysilicon gate and acts as a stress buffer layer to absorb part of the thermal stress origin from the large thermal expansion coefficient of tungsten silicide. Nevertheless, the gate oxide of CVD tungsten polycide is less stable or reliable than that of polysilicon gate. In this paper, the gate oxide integrity of CVD tungsten polycide with various thickness combinations and different thermal processes have been analyzed by several electrical measurements including breakdown yield, breakdown fluence, room temperature TDDB, I-V characteristics, electron traps and interface state density

Ceramic fiber-reinforced monoclinic celsian phase glass-ceramic matrix composite material

Science.gov (United States)

Bansal, Narottam P. (Inventor); Dicarlo, James A. (Inventor)

1994-01-01

A hyridopolysilazane-derived ceramic fiber reinforced monoclinic celsian phase barium aluminum silicate glass-ceramic matrix composite material is prepared by ball-milling an aqueous slurry of BAS glass powder and fine monoclinic celsian seeds. The fibers improve the mechanical strength and fracture toughness and with the matrix provide superior dielectric properties.

A solid tungsten divertor for ASDEX Upgrade

International Nuclear Information System (INIS)

Herrmann, A; Greuner, H; Jaksic, N; Böswirth, B; Maier, H; Neu, R; Vorbrugg, S

2011-01-01

The conceptual design of a solid tungsten divertor for ASDEX Upgrade (AUG) is presented. The Div-III design is compatible with the existing divertor structure. It re-establishes the energy and heat receiving capability of a graphite divertor and overcomes the limitations of tungsten coatings. In addition, a solid tungsten divertor allows us to investigate erosion and bulk deuterium retention as well as test castellation and target tilting. The design criteria as well as calculations of forces due to halo and eddy currents are presented. The thermal properties of the proposed sandwich structure are calculated with finite element method models. After extensive testing of a target tile in the high heat flux test facility GLADIS, two solid tungsten tiles were installed in AUG for in-situ testing.

Room and ultrahigh temperature structure-mechanical property relationships of tungsten alloys formed by field assisted sintering technique (FAST)

Energy Technology Data Exchange (ETDEWEB)

Browning, Paul N.; Alagic, Sven [Pennsylvania State University, Department of Materials Science and Engineering, State College, PA-16801 (United States); Pennsylvania State University, Applied Research Laboratory, State College, PA-16801 (United States); Kulkarni, Anil [Pennsylvania State University, Department of Nuclear and Mechanical Engineering, State College, PA-16801 (United States); Matson, Lawrence [Materials and Manufacturing Directorate, Wright Patterson Air Force Base, Dayton, OH (United States); Singh, Jogender, E-mail: jxs46@arl.psu.edu [Pennsylvania State University, Department of Materials Science and Engineering, State College, PA-16801 (United States); Pennsylvania State University, Applied Research Laboratory, State College, PA-16801 (United States)

2016-09-30

Tungsten based alloys have become of critical importance in a number of applications including plasma-facing materials in nuclear fusion reactors, rocket nozzles for aerospace applications, and in kinetic energy penetrators in the defense industry. Formation of components for these uses by powder metallurgical techniques has proven challenging, due to tungsten's relatively poor sinterability. Here we report the use of field assisted sintering technique (FAST) to produce high density, fine grain alloys with mechanical properties comparable or superior to that of components produced by conventional techniques. Alloys of pure tungsten, W-3 vol%TiC, W-5 vol%TiC, and W-10 vol%Ta were synthesized at 2100 °C, 35 MPa for 25 min using FAST. Microstructural characterization revealed effective reduction of grain size with TiC addition and preferential diffusion of oxygen into the center of tantalum particles in tantalum containing alloys. Tensile testing of alloys revealed TiC addition to W resulted in substantially improved ultimate tensile strength at the cost of ductility in comparison at temperatures up to 1926 °C (3500 °F) however this strengthening effect was lost at 2204 °C (4000 °F). Addition of 10 vol%Ta to W resulted in reduced hardness at room temperature, but substantially increased yield strength at the cost of slightly reduced ductility at 1926 °C and 2204 °C.

Evaluation of Rock Powdering Methods to Obtain Fine-grained Samples for CHEMIN, a Combined XRD/XRF Instrument

Science.gov (United States)

Chipera, S. J.; Vaniman, D. T.; Bish, D. L.; Sarrazin, P.; Feldman, S.; Blake, D. F.; Bearman, G.; Bar-Cohen, Y.

2004-01-01

A miniature XRD/XRF (X-ray diffraction / X-ray fluorescence) instrument, CHEMIN, is currently being developed for definitive mineralogic analysis of soils and rocks on Mars. One of the technical issues that must be addressed to enable remote XRD analysis is how best to obtain a representative sample powder for analysis. For powder XRD analyses, it is beneficial to have a fine-grained sample to reduce preferred orientation effects and to provide a statistically significant number of crystallites to the X-ray beam. Although a two-dimensional detector as used in the CHEMIN instrument will produce good results even with poorly prepared powder, the quality of the data will improve and the time required for data collection will be reduced if the sample is fine-grained and randomly oriented. A variety of methods have been proposed for XRD sample preparation. Chipera et al. presented grain size distributions and XRD results from powders generated with an Ultrasonic/Sonic Driller/Corer (USDC) currently being developed at JPL. The USDC was shown to be an effective instrument for sampling rock to produce powder suitable for XRD. In this paper, we compare powder prepared using the USDC with powder obtained with a miniaturized rock crusher developed at JPL and with powder obtained with a rotary tungsten carbide bit to powders obtained from a laboratory bench-scale Retsch mill (provides benchmark mineralogical data). These comparisons will allow assessment of the suitability of these methods for analysis by an XRD/XRF instrument such as CHEMIN.

Effect of the metallic glass volume fraction on the mechanical properties of Zr-based metallic glass reinforced with porous W composite

International Nuclear Information System (INIS)

Zhang, X.Q.; Wang, L.; Xue, Y.F.; Cheng, X.W.; Wang, Y.D.; Nie, Z.H.; Zhang, H.F.; Fu, H.M.; Ma, L.L.; Ren, Y.

2013-01-01

The mechanical properties of both as-cast and as-extruded Zr-based metallic glass reinforced with tungsten composites with 33, 28, and 21 vol. % of metallic glass were investigated under quasi-static compression at strain rates from 10 −4 s −1 to 10 −1 s −1 . These two types of composites exhibited a strain rate sensitivity exponent that increased with the increase of the tungsten volume fraction. Compared to the composites with 33 and 21 vol. % of the metallic glass, the two types of composites with 28 vol. % of the metallic glass phase exhibited superior fracture energies. The in-situ compression test on the as-cast composites using high-energy synchrotron X-ray diffraction (HEXRD) revealed that the yield stress of the tungsten phase increased with a decrease in the metallic glass volume fraction. The as-cast composite with 28 vol. % of the metallic glass exhibited relatively great mechanical properties compared to the composites that contained 33 and 21 vol. % of the metallic glass. This result was attributed to the great coupling of the load distribution between the two phases and the high lattice strain in the tungsten phase.

Corrosion of high-density sintered tungsten alloys. Part 2

International Nuclear Information System (INIS)

Batten, J.J.; Moore, B.T.

1988-12-01

The behaviour of four high-density sintered tungsten alloys has been evluated and compared with that of pure tungsten. Rates of corrosion during the cyclic humidity and the salt mist tests were ascertained from weight loss measurements. Insight into the corrosion mechanism was gained from the nature of the corrosion products and an examination of the corroded surfaces. In the tests, the alloy 95% W, 2.5% Ni, 1.5% Fe was the most corrosion resistant. The data showed that copper as an alloying element accelerates corrosion of tungsten alloys. Both attack on the tungsten particles and the binder phase were observed together with tungsten grain loss. 6 refs., 3 tabs.,

Substructure and electrical resistivity analyses of pure tungsten sheet

International Nuclear Information System (INIS)

Trybus, C.L.; Sellers, C.H.; Anderl, R.A.

1991-01-01

The substructure of pure tungsten sheet (0.025 mm thick) is examined and quantified by transmission electron microscopy (TEM). Dislocation populations and arrangements are evaluated for as-worked and various annealed conditions of the tungsten sheet. The worked (rolled) tungsten substructure was nonhomogeneous, consisting of areas of very high and low dislocation densities. These results are correlated to resistivity measurements of the tungsten sheet following thermal cycling to 1200 degrees C to determine the substructural changes as a function of temperature. The comparison between the two characterization techniques is used to examine the relationship between structural and electronic properties in tungsten. 15 refs., 6 figs., 2 tabs

Powder metallurgical high performance materials. Proceedings. Volume 4: late papers

Energy Technology Data Exchange (ETDEWEB)

Kneringer, G; Roedhammer, P; Wildner, H [eds.

2001-07-01

This is the fourth volume (late papers) of the 15th International Plansee seminar 2001 which general theme was 'Powder metallurgical high performance materials'. The seminar looked beyond the refractory metals and cemented carbides, which remain as its focus, to novel classes of materials, such as intermetallic compounds, with potential for high temperature applications. This volume 4 contains papers dealing with high performance P/M metals (ITER and fusion reactors, solid targets, materials microstructure, novel alloys, etc.), P/M hard materials ( production and characterization, tungsten carbides, titanium carbides, microstructural design, coatings composition and performance, etc.) and general topics. From 37 papers 24 correspond to INIS subject scope and they were indexed separately. (nevyjel)

Composition powders of the system TiC-TiB2

International Nuclear Information System (INIS)

Degrave, I.E.; Udalov, Yu.P.

2000-01-01

The ceramic composition on TiC-TiB 2 base is proposed for substitution of scarce and expensive tungsten carbide for manufacturing metallo-ceramic articles. The technology of TiC and TiB 2 powder production from the mixture of oxides and carbon-bearing reducing agents is developed. Saccharose is recommended to be used as a reductant. Carbon tetrachloride vapors are introduced into the reaction volume to accelerate the synthesis. The purification of the product from residual carbon is performed in high frequency glow discharge with the use of air as a plasma forming gas. Microstructural studies show that the product obtained constitutes submicron TiC particles in a TiB 2 matrix [ru

Powder metallurgical high performance materials. Proceedings. Volume 4: late papers

International Nuclear Information System (INIS)

Kneringer, G.; Roedhammer, P.; Wildner, H.

2001-01-01

This is the fourth volume (late papers) of the 15th International Plansee seminar 2001 which general theme was 'Powder metallurgical high performance materials'. The seminar looked beyond the refractory metals and cemented carbides, which remain as its focus, to novel classes of materials, such as intermetallic compounds, with potential for high temperature applications. This volume 4 contains papers dealing with high performance P/M metals (ITER and fusion reactors, solid targets, materials microstructure, novel alloys, etc.), P/M hard materials ( production and characterization, tungsten carbides, titanium carbides, microstructural design, coatings composition and performance, etc.) and general topics. From 37 papers 24 correspond to INIS subject scope and they were indexed separately. (nevyjel)

Thermal conduction and linear expansion of sintered rhenium and tungsten-rhenium alloys at a temperature up to 1000 K

International Nuclear Information System (INIS)

Pozdnyak, N.Z.; Belyaev, R.A.; Vavilov, Yu.V.; Vinogradov, Yu.G.; Serykh, G.M.

1978-01-01

Preparation technology (by powder metallurgy methods) of sintered rhenium and tungsten-rhenium VR-5, VR-10, and VR-20 alloys is described. Thermal conduction of rhenium and VR-20 alloy has been measured in the temperature range from 300 to 1000 K. The value obtained turned out to be considerably less than those published elsewhere, this testifies to the great thermal contact resistance between the material grains. Also measured is the mean linear expansion coefficient for the mentioned above materials in the same temperature range. Linear expansion increases with rhenium content increase

Preparation of nickel-coated titanium carbide particulates and their use in the production of reinforced iron matrix composites

International Nuclear Information System (INIS)

Yi, Danqing; Yu, Pengchao; Hu, Bin; Liu, Huiqun; Wang, Bin; Jiang, Yong

2013-01-01

Highlights: • Ni-coated TiC composite powders were prepared by electroless plating. • Iron-based composites reinforced by TiC particles was prepared by HIP. • Mechanical and wear properties were improved with the addition of Ni-coated TiC. • The nickel coating promotes the formation and growth of sintering neck. - Abstract: Ni-coated titanium carbide (TiC) composite powders were prepared by electroless plating (EP). Further, using hot isostatic pressing (HIP), iron matrix composites reinforced with 4 wt% Ni-coated TiC particulates with relative density close to 100% were prepared. The microstructure and phase composition of the Ni-coated powders and the composites were analyzed using X-ray diffraction, scanning electron microscopy, and energy dispersive X-ray spectroscopy. The results showed that the TiC particles were distributed uniformly in the matrix and were free of segregation or coarsening. Compared to the TiC particles without Ni coating, the reinforced iron-based composites containing the Ni-coated particles showed higher relative densities and better mechanical properties. The density, hardness, tensile strength, and elongation were enhanced to 99.98%, 243 HV, 565 MPa, and 11.7%, respectively in composites containing Ni-coated TiC particles from 99.70%, 210 HV, 514 MPa, and 10.3%, respectively in composites that were prepared using particles without Ni coating. In addition, the mass losses in the composites containing the Ni-coated particles were reduced by 32–75% in the abrasive wear test with various vertical loads. We propose that the nickel coatings on the particulates had a beneficial effect on the microstructure and properties of the reinforced iron-based composites is due to promotion of neck formation and growth between TiC and iron powders during sintering, which enhanced the density of the sintered compact and the bonding strength between the TiC particles and the iron matrix

Effect of mechanical alloying on FeCrC reinforced Ni alloys

Energy Technology Data Exchange (ETDEWEB)

Yilmaz, S. Osman [Univ. of Namik Kemal, Tekirdag (Turkey); Teker, Tanju [Adiyaman Univ. (Turkey). Dept. of Metallurgical and Materials Engineering; Demir, Fatih [Batman Univ. (Turkey)

2016-05-01

Mechanical alloying (MA) is a powder metallurgy processing technique involving cold welding, fracturing and rewelding of powder particles in a high-energy ball mill. In the present study, the intermetallic matrix composites (IMCs) of Ni-Al reinforced by M{sub 7}C{sub 3} were produced by powder metallurgical routes via solid state reaction of Ni, Al and M{sub 7}C{sub 3} particulates by mechanical alloying processes. Ni, Al and M{sub 7}C{sub 3} powders having 100 μm were mixed, mechanical alloyed and the compacts were combusted in a furnace. The mechanically alloyed (MAed) powders were investigated by X-ray diffraction (XRD), microhardness measurement, optic microscopy (OM), scanning electron microscopy (SEM) and energy dispersive spectrometry (EDS). The presence of the carbides depressed the formation of unwanted NiAl intermetallic phases. The mechanical alloyed M{sub 7}C{sub 3} particles were unstable and decomposed partially within the matrix during alloying and sintering, and the morphology of the composites changed with the dissolution ratio of M{sub 7}C{sub 3} and sintering temperature.

Tungsten transport in the plasma edge at ASDEX upgrade

Energy Technology Data Exchange (ETDEWEB)

Janzer, Michael Arthur

2015-04-30

The Plasma Facing Components (PFC) will play a crucial role in future deuterium-tritium magnetically confined fusion power plants, since they will be subject to high energy and particle loads, but at the same time have to ensure long lifetimes and a low tritium retention. These requirements will most probably necessitate the use of high-Z materials such as tungsten for the wall materials, since their erosion properties are very benign and, unlike carbon, capture only little tritium. The drawback with high-Z materials is, that they emit strong line radiation in the core plasma, which acts as a powerful energy loss mechanism. Thus, the concentration of these high-Z materials has to be controlled and kept at low levels in order to achieve a burning plasma. Understanding the transport processes in the plasma edge is essential for applying the proper impurity control mechanisms. This control can be exerted either by enhancing the outflux, e.g. by Edge Localized Modes (ELM), since they are known to expel impurities from the main plasma, or by reducing the influx, e.g. minimizing the tungsten erosion or increasing the shielding effect of the Scrape Off Layer (SOL). ASDEX Upgrade (AUG) has been successfully operating with a full tungsten wall for several years now and offers the possibility to investigate these edge transport processes for tungsten. This study focused on the disentanglement of the frequency of type-I ELMs and the main chamber gas injection rate, two parameters which are usually linked in H-mode discharges. Such a separation allowed for the first time the direct assessment of the impact of each parameter on the tungsten concentration. The control of the ELM frequency was performed by adjusting the shape of the plasma, i.e. the upper triangularity. The radial tungsten transport was investigated by implementing a modulated tungsten source. To create this modulated source, the linear dependence of the tungsten erosion rate at the Ion Cyclotron Resonance

Synthesis of high purity tungsten nanoparticles from tungsten heavy alloy scrap by selective precipitation and reduction route

International Nuclear Information System (INIS)

Kamal, S.S. Kalyan; Sahoo, P.K.; Vimala, J.; Shanker, B.; Ghosal, P.; Durai, L.

2016-01-01

In this paper we report synthesis of tungsten nanoparticles of high purity >99.7 wt% from heavy alloy scrap using a novel chemical route of selective precipitation and reduction. The effect of Poly(vinylpyrrolidone) polymer on controlling the particle size is established through FTIR spectra and corroborated with TEM images, wherein the average size decreased form 210 to 45 nm with increasing PVP content from zero to 2 g under different experimental conditions. This process is economical as raw material is a scrap and the efficiency of the reaction is >95%. - Highlights: • Tungsten nanoparticles were synthesized from tungsten heavy alloy scrap. • A novel chemical route of precipitation and reduction with Poly(vinylpyrrolidone) polymer as stabilizer is reported. • The average size decreased form 210 to 45 nm with increasing PVP content from zero to 2 g. • High pure tungsten nanoparticles of >99.7% purity could be synthesized using this route. • Efficiency of the reaction is >95%.

Development and Testing of Dispersion-Strengthened Tungsten Alloys via Spark Plasma Sinterin

Science.gov (United States)

Lang, Eric; Madden, Nathan; Smith, Charles; Krogstad, Jessica; Allain, Jean Paul

2017-10-01

Tungsten (W) is a common plasma-facing component (PFC) material in the divertor region of tokamak fusion devices due to its high melting point and high sputter threshold. However, W is intrinsically brittle and is further embrittled under neutron irradiation, and the low recrystallization temperature pose complications in fusion environments. More ductile W alloys, such as dispersion-strengthened tungsten are being developed. In this work, W samples are processed via spark plasma sintering (SPS) with TiC, ZrC, and TaC dispersoids alloyed from 0.5 to 10 weight %. SPS is a powder compaction technique that provides high pressure and heating rates via electrical current, allowing for a lower final temperature and hold time for compaction. Initial testing of material properties, smicrostructure, and composition of specimens will be presented. Deuterium and helium irradiations have been performed in IGNIS, a multi-functional, in-situ irradiation and characterization facility at the University of Illinois. High-flux, low-energy exposures at the Magnum-PSI facility at DIFFER exposed samples to a D fluence of 1×1026 cm-2 and He fluence of 1x1025-1x1026 cm-2 at temperatures of 300-1000 C. In-situ chemistry changes via XPS and ex-situ morphology changes via SEM will be studied. Work supported by US DOE Contract DE-SC0014267.

Y-TZP ceramic processing from coprecipitated powders : A comparative study with three commercial dental ceramics

NARCIS (Netherlands)

Lazar, Dolores R. R.; Bottino, Marco C.; Ozcan, Mutlu; Valandro, Luiz Felipe; Amaral, Regina; Ussui, Valter; Bressiani, Ana H. A.

2008-01-01

Objectives. (1) To synthesize 3 mol% yttria-stabilized zirconia (3Y-TZP) powders via coprecipitation route, (2) to obtain zirconia ceramic specimens, analyze surface characteristics, and mechanical properties, and (3) to compare the processed material with three reinforced dental ceramics. Methods.

Characterization of porous tungsten by microhardness

International Nuclear Information System (INIS)

Selcuk, C.; Wood, J.V.; Morley, N.; Bentham, R.

2001-01-01

One of the applications of tungsten is as high current density dispenser cathode in the form of porous tungsten. It is used as a cathode after being impregnated with an electron emissive material so pore distribution in the part is the most important parameter for its function as a uniform and controlled porosity will lead to a better performance. In this study, application of microhardness as a characterization method for uniformity of the pore distribution and homogeneity of the structure is introduced. Optical microscopy and SEM is used to relate the results and porous tungsten structure for a better understanding of the method applied. (author)

Quenching and recovery experiments on tungsten

International Nuclear Information System (INIS)

Rasch, K.D.; Siegel, R.W.; Schultz, H.

1976-01-01

A short summary is given of new results concerning transmission electron microscopy and resistivity measurements on quenched tungsten. These results give evidence for the first time that the quenching and annealing of high purity tungsten leads to vacancy--defect clustering resulting in small voids observable in the electron microscope. 21 references

Process for separation of tungsten and molybdenum by extraction

International Nuclear Information System (INIS)

Zelikman, A.N.; Voldman, G.M.; Rumyantsev, V.K.; Ziberov, G.N.; Kagermanian, V.S.

1976-01-01

A process for the separation of tungsten and molybdenum by extraction involves the addition of HCl or HNO 3 to an aqueous solution containing tungsten and molybdenum to obtain a pH from 0.5 to 4.3, and introduction of a stabilizer comprising water-soluble phosphorus salts and a complexing agent, hydrogen peroxide, in an amount from 1.5 to 2 mole per 1 g-atom of the total content of tungsten and molybdenum. Then molybdenum is selectively extracted from the resulting aqueous solution with tri-n-butylphosphate with equal volumetric proportioning of the aqueous and organic solutions. Re-extraction of molybdenum and partially tungsten is carried out from the organic extracting agent with an alkali or soda solution. The process makes possible the preparation of tungsten solution containing no more than 0.001 g/l of molybdenum, and an increase in the degree of extraction of tungsten and molybdenum

Optimization of sedimentation of tungsten on copper substrate for production of {sup 186g}Re via {sup 186}W(p,n) nuclear reaction: Feasibility of using high current, long irradiation

Energy Technology Data Exchange (ETDEWEB)

Kakavand, T., E-mail: Tayeb@znu.ac.ir [Department of Physics, Faculty of Science, Imam Khomeini International University, Qazvin (Iran, Islamic Republic of); Mirzaii, M.; Khaleghi, M. [Agricultural, Medical and Industrial Research School, Nuclear Science and Technology Research Institute, AEOI, Karaj (Iran, Islamic Republic of); Eslami, M. [Department of Physics, Faculty of Science, University of Zanjan, Zanjan (Iran, Islamic Republic of)

2016-01-01

Highlights: • Optimization of tungsten sedimentation for bulk production of {sup 186}Re. • Influence of targetry parameters on stress-bearing of the target during proton irradiation. • Activity measurement for {sup 186}Re produced via {sup nat}W(p,xn) reaction. - Abstract: Tungsten is recognized as one of the important metals used in cyclotron targets for production of several vital radioisotopes. Adequate adhesion of the prepared targets to its substrate is a significant parameter that makes them optimized for high current beam collisions. The target morphology should be paid special attention as another important parameter. In this work, a rather thick layer of tungsten is deposited on a copper substrate by sedimentation technique to produce {sup 186g}Re radionuclide via {sup 186}W(p,n) reaction. Consecutive sedimentation experiments are carried out to determine the best suspension solution. The prepared targets are evaluated in morphology by scanning electron microscope. A mixture of 1 g tungsten powder, 250 mg ethyl cellulose and 5 mL acetone is concluded for desirable target adhesion. Irradiation of the targets by 20 μA proton current (15 MeV energy) for 5 h shows that they can withstand the proton beam.

An Experimental Study on Slurry Erosion Resistance of Single and Multilayered Deposits of Ni-WC Produced by Laser-Based Powder Deposition Process

Science.gov (United States)

Balu, Prabu; Hamid, Syed; Kovacevic, Radovan

2013-11-01

Single and multilayered deposits containing different mass fractions of tungsten carbide (WC) in nickel (Ni)-matrix (NT-20, NT-60, NT-80) are deposited on a AISI 4140 steel substrate using a laser-based powder deposition process. The transverse cross section of the coupons reveals that the higher the mass fraction of WC in Ni-matrix leads to a more uniform distribution through Ni-matrix. The slurry erosion resistance of the fabricated coupons is tested at three different impingement angles using an abrasive water jet cutting machine, which is quantified based on the erosion rate. The top layer of a multilayered deposit (i.e., NT-60 in a two-layer NT-60 over NT-20 deposit) exhibits better erosion resistance at all three tested impingement angles when compared to a single-layer (NT-60) deposit. A definite increase in the erosion resistance is noted with an addition of nano-size WC particles. The relationship between the different mass fractions of reinforcement (WC) in the deposited composite material (Ni-WC) and their corresponding matrix (Ni) hardness on the erosion rate is studied. The eroded surface is analyzed in the light of a three-dimensional (3-D) profilometer and a scanning electron microscope (SEM). The results show that a volume fraction of approximately 62% of WC with a Ni-matrix hardness of 540 HV resulting in the gouging out of WC from the Ni-matrix by the action of slurry. It is concluded that the slurry erosion resistance of the AISI 4140 steel can be significantly enhanced by introducing single and multilayered deposits of Ni-WC composite material fabricated by the laser-based powder deposition process.

Parametric Study of End Milling Glass Fibre Reinforced Composites

International Nuclear Information System (INIS)

Azmi, Azwan I.; Lin, Richard J. T.; Bhattacharyya, Debes

2011-01-01

This paper discusses the application of Taguchi 'Design of Experiment' method to investigate the effects of end milling parameters on machinability characteristics of unidirectional E-glass fibre reinforced polymer (GFRP) composites. A series of milling experiments were conducted using tungsten carbide end milling cutters at various spindle speeds, feed rates and depths of cut. Taguchi analysis was carried out and the signal to noise (S/N) ratio with analysis of variance (ANOVA) was employed to analyse the effects of those parameters on GFRP machinability. Overall, the results of the current investigations present some desirable combinations of the machining parameters that can further enhance the end milling machinability characteristics to suit the final requirements of the finished GFRP products.

Surface studies of tungsten erosion and deposition in JT-60U

International Nuclear Information System (INIS)

Ueda, Y.; Fukumoto, M.; Nishikawa, M.; Tanabe, T.; Miya, N.; Arai, T.; Masaki, K.; Ishimoto, Y.; Tsuzuki, K.; Asakura, N.

2007-01-01

In order to study tungsten erosion and migration in JT-60U, 13 W tiles have been installed in the outer divertor region and tungsten deposition on graphite tiles was measured. Dense local tungsten deposition was observed on a CFC tile toroidally adjacent to the W tiles, which resulted from prompt ionization and short range migration of tungsten along field lines. Tungsten deposition with relatively high surface density was found on an inner divertor tile around standard inner strike positions and on an outer wing tile of a dome. On the outer wing tile, tungsten deposition was relatively high compared with carbon deposition. In addition, roughly uniform tungsten depth distribution near the upper edge of the inner divertor tile was observed. This could be due to lift-up of strike point positions in selected 25 shots and tungsten flow in the SOL plasma

Tritium Decay Helium-3 Effects in Tungsten

Energy Technology Data Exchange (ETDEWEB)

Shimada, M. [Idaho National Lab. (INL), Idaho Falls, ID (United States); Merrill, B. J. [Idaho National Lab. (INL), Idaho Falls, ID (United States)

2016-06-01

A critical challenge for long-term operation of ITER and beyond to a Demonstration reactor (DEMO) and future fusion reactor will be the development of plasma-facing components (PFCs) that demonstrate erosion resistance to steady-state/transient heat fluxes and intense neutral/ion particle fluxes under the extreme fusion nuclear environment, while at the same time minimizing in-vessel tritium inventories and permeation fluxes into the PFC’s coolant. Tritium will diffuse in bulk tungsten at elevated temperatures, and can be trapped in radiation-induced trap site (up to 1 at. % T/W) in tungsten [1,2]. Tritium decay into helium-3 may also play a major role in microstructural evolution (e.g. helium embrittlement) in tungsten due to relatively low helium-4 production (e.g. He/dpa ratio of 0.4-0.7 appm [3]) in tungsten. Tritium-decay helium-3 effect on tungsten is hardly understood, and its database is very limited. Two tungsten samples (99.99 at. % purity from A.L.M.T. Co., Japan) were exposed to high flux (ion flux of 1.0x1022 m-2s-1 and ion fluence of 1.0x1026 m-2) 0.5%T2/D2 plasma at two different temperatures (200, and 500°C) in Tritium Plasma Experiment (TPE) at Idaho National Laboratory. Tritium implanted samples were stored at ambient temperature in air for more than 3 years to investigate tritium decay helium-3 effect in tungsten. The tritium distributions on plasma-exposed was monitored by a tritium imaging plate technique during storage period [4]. Thermal desorption spectroscopy was performed with a ramp rate of 10°C/min up to 900°C to outgas residual deuterium and tritium but keep helium-3 in tungsten. These helium-3 implanted samples were exposed to deuterium plasma in TPE to investigate helium-3 effect on deuterium behavior in tungsten. The results show that tritium surface concentration in 200°C sample decreased to 30 %, but tritium surface concentration in 500°C sample did not alter over the 3 years storage period, indicating possible tritium

Tungsten metallizing alumina--yttria ceramics

International Nuclear Information System (INIS)

Cowan, R.E.; Stoddard, S.D.

1977-03-01

The ease with which high-alumina bodies may be metallized with tungsten is improved by additions of yttria to the alumina. Mechanisms of this bonding process were studied by use of optical and electron microscopy, electron microprobe, and tensile tests. Variables studied included yttria content of the body and the firing temperature during metallizing. The study showed that a reaction between the tungsten and the yttrogarnet grain boundary phase markedly improved adherence

Mechanical and Tribological Characteristics of TIG Hardfaced Dispersive Layer by Reinforced with Particles Extruded Aluminium

Directory of Open Access Journals (Sweden)

R. Dimitrova

2017-05-01

Full Text Available The article presents the results of the implemented technology for generation of hardfaced dispersive layers obtained by additive material containing reinforcing phase of non-metal particles. The wear resistant coatings are deposited on pure aluminium metal matrix by shielded gas metal-arc welding applying tungsten inert gas (TIG with extruded aluminium wire reinforced by particles as additive material. Wire filler is produced by extrusion of a pack containing metalized and plated by flux micro/nano SiC particles. The metalized particles implanting in the metal matrix and its dispersive hardfacing are realized by solid-state welding under conditions of hot plastic deformation. Tribological characteristics are studied of the hardfaced layers of dispersive reinforced material on pure aluminium metal matrix with and without flux. Hardness profiles of the hardfaced layers are determined by nanoindentation. The surface layers are studied by means of Scanning Electron Microscopy (SEM and Energy Dispersive X-ray (EDX analysis. Increase by 15-31 % of the wear resistance of the hardfaced layers and 30-40 % of their hardness was found, which is due to the implanted in the layer reinforcing phase of metalized micro/nano SiC particles.

Physical metallurgy of tungsten. Metallovedenie vol'frama

Energy Technology Data Exchange (ETDEWEB)

Savitskii, E M; Povarova, K B; Makarov, P V

1978-01-01

The physico-chemical principles of the interaction between tungsten and the elements of the periodic chart are systematized and summarized, and a description is given of the physical and mechanical properties of tungsten and its alloys. An examination is made of the nature of cold brittleness and methods of increasing the plasticity of alloys, means of producing tungsten, methods of purification, alloying, thermal and mechanical processing, and a survey is made of the contemporary use of tungsten and its alloys in advanced sectors of modern technology. The book is designed for personnel at scientific-research institutes, design bureaus and plants, engaged in the development, technology, and use of alloys of refractory metals as well as for instructors, graduate students and senior students taking metal studies and machine building courses, and aeronautical institutions of higher learning. 431 references, 11 tables.

Selective CVD tungsten on silicon implanted SiO/sub 2/

International Nuclear Information System (INIS)

Hennessy, W.A.; Ghezzo, M.; Wilson, R.H.; Bakhru, H.

1988-01-01

The application range of selective CVD tungsten is extended by its coupling to the ion implantation of insulating materials. This article documents the results of selective CVD tungsten using silicon implanted into SiO/sub 2/ to nucleate the tungsten growth. The role of implant does, energy, and surface preparation in achieving nucleation are described. SEM micrographs are presented to demonstrate the selectivity of this process. Measurements of the tungsten film thickness and sheet resistance are provided for each of the experimental variants corresponding to successful deposition. RBS and XPS analysis are discussed in terms of characterizing the tungsten/oxide interface and to evaluate the role of the silicon implant in the CVD tungsten mechanism. Utilizing this method a desired metallization pattern can be readily defined with lithography and ion implantation, and accurately replicated with a layer of CVD tungsten. This approach avoids problems usually associated with blanket deposition and pattern transfer, which are particularly troublesome for submicron VLSI technology

Surface coatings of mixed hard alloy powder metals sintered-on in vacuo

International Nuclear Information System (INIS)

Knotek, O.; Reimann, H.

1980-01-01

No technological difficulties are to be encountered in the processing of pseudo hard alloys in the form of powder compounds of conventional nickel base hard alloys with carbides. There is a great alloy influence on the resulting structures of the surface layers. Under some processing conditions the tungsten carbide is completely dissolved from molten matrix alloy. Hard phases on chromium carbide basis resulted upon cooling. Induced chromium carbide Cr 3 C 2 retains its structure while absorbing large amounts of iron into its grid. It can be concluded that not only alloying properties, but also eminently structural criterions are decisive for the stability of the applied supplementary hard phases. (orig.) [de

An effective approach to synthesize monolayer tungsten disulphide crystals using tungsten halide precursor

International Nuclear Information System (INIS)

Thangaraja, Amutha; Shinde, Sachin M.; Kalita, Golap; Tanemura, Masaki

2016-01-01

The synthesis of large-area monolayer tungsten disulphide (WS 2 ) single crystal is critical for realistic application in electronic and optical devices. Here, we demonstrate an effective approach to synthesize monolayer WS 2 crystals using tungsten hexachloride (WCl 6 ) as a solid precursor in atmospheric chemical vapor deposition process. In this technique, 0.05M solution of WCl 6 in ethanol was drop-casted on SiO 2 /Si substrate to create an even distribution of the precursor, which was reduced and sulfurized at 750 °C in Ar atmosphere. We observed growth of triangular, star-shaped, as well as dendritic WS 2 crystals on the substrate. The crystal geometry evolves with the shape and size of the nuclei as observed from the dendritic structures. These results show that controlling the initial nucleation and growth process, large WS 2 single crystalline monolayer can be grown using the WCl 6 precursor. Our finding shows an easier and effective approach to grow WS 2 monolayer using tungsten halide solution-casting, rather than evaporating the precursor for gas phase reaction

Dissolution of copper, tin, and iron from sintered tungsten-bronze spheres in a simulated avian gizzard, and an assessment of their potential toxicity to birds

International Nuclear Information System (INIS)

Thomas, Vernon G.; McGill, Ian R.

2008-01-01

The rates of dissolution of copper, tin, and iron from sintered tungsten-bronze spheres (51.1%W, 44.4%Cu, 3.9%Sn, 0.6%Fe, by mass) were measured in an in vitro simulated avian gizzard at pH 2.0, and 42C. Most of the spheres had disintegrated completely to a fine powder by day 14. Dissolution of copper, tin, and iron from the spheres was linear over time; all r > 0.974; all P < 0.001. The mean rate of release of copper, tin, and iron was 30.4 mg, 2.74 mg, and 0.38 mg per g tungsten-bronze per day, respectively. These rates of metal release were compared to those in published studies to determine whether the simultaneous ingestion of eight spheres of 3.48 mm diameter would pose a toxic risk to birds. The potential absorption rates of iron and tin (0.54 mg Fe/day, and 3.89 mg Sn/day) from eight tungsten-bronze spheres of total mass 1.42 g would not prove toxic, based on empirical studies of tin and iron ingestion in waterfowl. The release of 43.17 mg copper/day from eight tungsten-bronze spheres, while exceeding the daily copper requirements of domesticated birds, is far below the levels of copper known to cause copper toxicosis in birds. We conclude that sintered tungsten-bronze material made into gunshot, fishing weights, or wheel balance weights, would not pose a toxic risk to wild birds when ingested

Computer simulations for thorium doped tungsten crystals

International Nuclear Information System (INIS)

Eberhard, Bernd

2009-01-01

Tungsten has the highest melting point among all metals in the periodic table of elements. Furthermore, its equilibrium vapor pressure is by far the lowest at the temperature given. Thoria, ThO 2 , as a particle dopant, results in a high temperature creep resistant material. Moreover, thorium covered tungsten surfaces show a drastically reduced electronic work function. This results in a tremendous reduction of tip temperatures of cathodes in discharge lamps, and, therefore, in dramatically reduced tungsten vapor pressures. Thorium sublimates at temperatures below those of a typical operating cathode. For proper operation, a diffusional flow of thorium atoms towards the surface has to be maintained. This atomic flux responds very sensitively on the local microstructure, as grain boundaries as well as dislocation cores offer ''short circuit paths'' for thorium atoms. In this work, we address some open issues of thoriated tungsten. A molecular dynamics scheme (MD) is used to derive static as well as dynamic material properties which have their common origin in the atomistic behavior of tungsten and thorium atoms. The interatomic interactions between thorium and tungsten atoms are described within the embedded atom model (EAM). So far, in literature no W-Th interaction potentials on this basis are described. As there is no alloying system known between thorium and tungsten, we have determined material data for the fitting of these potentials using ab-initio methods. This is accomplished using the full potential augmented plane wave method (FLAPW), to get hypothetical, i.e. not occurring in nature, ''alloy'' data of W-Th. In order to circumvent the limitations of classical (NVE) MD schemes, we eventually couple our model systems to external heat baths or volume reservoirs (NVT, NPT). For the NPT ensemble, we implemented a generalization of the variable cell method in combination with the Langevin piston, which results in a set of Langevin equations, i.e. stochastic

Tungsten deposition by hydrogen-atom reaction with tungsten hexafluoride

International Nuclear Information System (INIS)

Lee, W.W.

1991-01-01

Using gaseous hydrogen atoms with WF 6 , tungsten atoms can be produced in a gas-phase reaction. The atoms then deposit in a near-room temperature process, which results in the formation of tungsten films. The W atoms (10 10 -10 11 /cm 3 ) were measured in situ by atomic absorption spectroscopy during the CVD process. Deposited W films were characterized by Auger electron spectroscopy, Rutherford backscattering, and X-ray diffraction. The surface morphology of the deposited films and filled holes was studied using scanning electron microscopy. The deposited films were highly adherent to different substrates, such as Si, SiO 2 , Ti/Si, TiN/Si and Teflon. The reaction mechanism and kinetics were studied. The experimental results indicated that this method has three advantages compared to conventional CVD or PECVD: (1) film growth occurs at low temperatures; (2) deposition takes place in a plasma-free environment; and (3) a low level of impurities results in high-quality adherent films

Modeling of hydrogen desorption from tungsten surface

Energy Technology Data Exchange (ETDEWEB)

Guterl, J., E-mail: jguterl@ucsd.edu [University of California, San Diego, La Jolla, CA 92093 (United States); Smirnov, R.D. [University of California, San Diego, La Jolla, CA 92093 (United States); Krasheninnikov, S.I. [University of California, San Diego, La Jolla, CA 92093 (United States); Nuclear Research National University MEPhI, Moscow 115409 (Russian Federation); Uberuaga, B.; Voter, A.F.; Perez, D. [Los Alamos National Laboratory, Los Alamos, NM 8754 (United States)

2015-08-15

Hydrogen retention in metallic plasma-facing components is among key-issues for future fusion devices. For tungsten, which has been chosen as divertor material in ITER, hydrogen desorption parameters experimentally measured for fusion-related conditions show large discrepancies. In this paper, we therefore investigate hydrogen recombination and desorption on tungsten surfaces using molecular dynamics simulations and accelerated molecular dynamics simulations to analyze adsorption states, diffusion, hydrogen recombination into molecules, and clustering of hydrogen on tungsten surfaces. The quality of tungsten hydrogen interatomic potential is discussed in the light of MD simulations results, showing that three body interactions in current interatomic potential do not allow to reproduce hydrogen molecular recombination and desorption. Effects of surface hydrogen clustering on hydrogen desorption are analyzed by introducing a kinetic model describing the competition between surface diffusion, clustering and recombination. Different desorption regimes are identified and reproduce some aspects of desorption regimes experimentally observed.

Investigation of tungsten coatings on graphite and CFC

International Nuclear Information System (INIS)

Neu, R; Maier, H; Gauthier, E; Greuner, H; Hirai, T; Hopf, Ch; Likonen, J; Maddaluno, G; Matthews, G F; Mitteau, R; Philipps, V; Piazza, G; Ruset, C

2007-01-01

In the frame of JET's ITER-like wall (ILW) project tungsten coatings on carbon fibre reinforced carbon substrates will be used in the divertor and highly loaded areas in the main chamber. Fourteen different types of samples were produced by physical or chemical vapour deposition and vacuum plasma spray (VPS) with coating thickness of 4, 10 and 200 μm. Similarly, three different VPS W coatings (200 μm) on two different graphite substrates, were produced for use at the strike-point regions of ASDEX Upgrade. All coatings were subjected to thermal screening and thermal cycling tests in the ion beam facility GLADIS. Additionally, the coatings intended for the ILW project were exposed to edge localized mode (ELM)-like thermal loads in the electron beam facility JUDITH. A general failure mode with the CFC substrate is crack formation upon cool-down, whereas the coatings on graphite do not show any crack formation. Additionally, metallographic investigations, x-ray diffraction measurements, adhesion testing as well as measurements on the contents of light impurities were performed

The effect of reinforcement percentages on properties of copper matrix composites reinforced with TiC particles

Energy Technology Data Exchange (ETDEWEB)

Bagheri, GH.A., E-mail: Gh.a.bagheri65@gmail.com

2016-08-15

In this research, copper matrix composites reinforced with different amounts of titanium carbide particles were produced by mechanical milling and in-situ formation of reinforcements. Morphology and size of milled powders were inspected by scanning electron microscopy (SEM) several times during milling process. Changes in lattice parameter, crystallite size, lattice strain, dislocation density and Gibbs free energy changes (due to increasing in dislocation densities and grain boundaries) in different samples (with different TiC particles contents) were studied by X-Ray Diffraction technique with Cu-kα radiation and using Nelson–Riley method and Williamson–Hall equation. Microstructure of samples after sintering was investigated by FESEM. Finally, densitometry, hardness, determination of electrical resistance and pin on disk wear test were performed and effect of reinforcement percentages on the physical and mechanical properties of composites was studied. Results show incredible improvement in mechanical properties with increasing in TiC value, even though, electrical conductivity dropped off considerably. - Highlights: • Microstructures, mechanical and physical properties of composites have been studied. • Stored Gibbs free energy of dislocations and grain boundaries has been calculated. • Gibbs free energy increased with increasing in titanium percent. • Higher TiC percentage led to better mechanical and unfavorable physical properties.

Advanced Nanocomposite Coatings of Fusion Bonded Epoxy Reinforced with Amino-Functionalized Nanoparticles for Applications in Underwater Oil Pipelines

OpenAIRE

Patricia A. Saliba; Alexandra A. P. Mansur; Herman S. Mansur

2016-01-01

The performance of fusion-bonded epoxy coatings can be improved through advanced composite coatings reinforced with nanomaterials. Hence, in this study a novel organic-inorganic nanocomposite finish was designed, synthesized, and characterized, achieved by adding γ-aminopropyltriethoxysilane modified silica nanoparticles produced via sol-gel process in epoxy-based powder. After the curing process of the coating reinforced with nanoparticles, the formation of a homogenous novel nanocomposite w...

Substitution of thoriated tungsten electrodes in Switzerland

International Nuclear Information System (INIS)

Kunz, H.; Piller, G.

2006-01-01

Thoriated tungsten electrodes are frequently used for inert gas welding (TIG/WIG). The use of these electrodes can lead to doses which are well above the limit for the general population (1mSv/year). This has been shown by different investigations, for example from the ''Berufsgenossenschaft''. With these findings in mind, the regulatory authorities (Swiss Federal Office of Public Health (SFOPH) and Swiss National Accident Insurance Association (Suva)) started in 1999 to examine the justification of thoriated tungsten electrodes and a possible substitution with products containing no radioactive material. Up to this time, the use of thoriated tungsten electrodes could be justified since no thorium-free products leading to comparable results were available on the market. This was also the reason why the SFOPH approved several types of these electrodes. Discussions with formation centers for welding and inquiries made at welding shops, trading companies and producers showed that in the mean-time thorium-free products with comparable welding specifications and results became available on the market. Since the 1 January 2004, thoriated tungsten electrodes can only be used if the user has obtained the corresponding license from the SFOPH. The use of thoriated tungsten electrodes is thus not completely forbidden, but very strict conditions have to be fulfilled. Up to now and due to the involvement of the relevant partners, the substitution process has not met any problem. Neither trading companies nor users made any opposition and no request for obtaining a license for thoriated tungsten electrodes was made. (orig.)

Effect of neutron irradiation on the microstructure of tungsten

Directory of Open Access Journals (Sweden)

M. Klimenkov

2016-12-01

Full Text Available Two grades of pure tungsten, single and polycrystalline, were irradiated for 282 days in the HFR reactor, Petten, at 900 °C to an average damage level of 1.6dpa. Each grade of tungsten was investigated using the transmission electron microscope (TEM to assess the effect of neutron irradiation on tungsten microstructure. Investigations revealed the formation of faceted cavities, whose diameter varies from 4 to 14nm in both materials. The cavities are homogeneously distributed only inside single crystalline tungsten. The local distribution of cavities in polycrystalline tungsten is strongly influenced by grain boundaries. The number densities of cavities were measured to be 4×1021 m−3 for polycrystalline and 2.5×1021 m−3 for single crystalline tungsten. This corresponds to volumetric densities of 0.45% and 0.33% respectively. High-resolution transmission electron microscopy (HRTEM revealed that faces of cavities are oriented in (110 plane. Analytical investigations showed precipitation of rhenium and osmium produced by a transmutation reaction around cavities and at grain boundaries.

Synthesis and characterization of high volume fraction Al-Al2O3 nanocomposite powders by high-energy milling

International Nuclear Information System (INIS)

Prabhu, B.; Suryanarayana, C.; An, L.; Vaidyanathan, R.

2006-01-01

Al-Al 2 O 3 metal matrix composite (MMC) powders with volume fractions of 20, 30, and 50% Al 2 O 3 were synthesized by high-energy milling of the blended component powders. The particle sizes of Al 2 O 3 studied were 50 nm, 150 nm, and 5 μm. A uniform distribution of the Al 2 O 3 reinforcement in the Al matrix was successfully obtained after milling the powders for a period of 20 h at a ball-to-powder ratio of 10:1 in a SPEX mill. The uniform distribution of Al 2 O 3 in the Al matrix was confirmed by characterizing these nanocomposite powders by scanning electron microscopy (SEM), energy dispersive spectrometry (EDS), X-ray mapping, and X-ray diffraction (XRD) techniques

Microstructure and mechanical properties of a Mg–Zn–Y alloy produced by a powder metallurgy route

Energy Technology Data Exchange (ETDEWEB)

Asgharzadeh, H. [Department of Materials Engineering, Faculty of Mechanical Engineering, University of Tabriz, P.O. Box 51666-16471, Tabriz (Iran, Islamic Republic of); Department of Materials Science and Engineering, Pohang University of Science and Technology, Pohang 790-784 (Korea, Republic of); Yoon, E.Y. [Department of Materials Science and Engineering, Pohang University of Science and Technology, Pohang 790-784 (Korea, Republic of); Chae, H.J.; Kim, T.S. [Korea Institute for Rare Metals, Korea Institute of Industrial Technology, Incheon 406-840 (Korea, Republic of); Lee, J.W. [Korea Institute of Materials Science (KIMS), Changwon 641-831 (Korea, Republic of); Kim, H.S., E-mail: hskim@postech.ac.kr [Department of Materials Science and Engineering, Pohang University of Science and Technology, Pohang 790-784 (Korea, Republic of)

2014-02-15

In this paper, a bulk Mg–Zn–Y alloy reinforced by quasicrystalline particles was produced by hot extrusion of rapidly-solidified powders. MgZn{sub 4.3}Y{sub 0.7} powders with different particle sizes were prepared by an inert gas atomizer and then extruded at 380 °C with extrusion ratios of 10:1, 15:1, and 20:1. Microstructural studies were performed using an optical microscope, scanning electron microscope, transmission electron microscope, and X-ray diffraction. The mechanical strength and hardness of the extruded materials were enhanced by employing finer Mg alloy powders. More uniform deformation of powders in extruded billets with good tensile properties was achieved at higher extrusion ratios, especially for finer powders. The high strength of the MgZn{sub 4.3}Y{sub 0.7} alloy was preserved at elevated temperatures due to the presence of icosahedral phase nanoparticles.

Vaporization of tungsten-metal in steam at high temperatures

International Nuclear Information System (INIS)

Greene, G.A.; Finfrock, C.C.

2000-01-01

The vaporization of tungsten from the APT spallation target dominates the radiological source term for unmitigated target overheating accidents. Chemical reactions of tungsten with steam which persist to tungsten temperatures as low as 800 C result in the formation of a hydrated tungsten-oxide which has a high vapor pressure and is readily convected in a flowing atmosphere. This low-temperature vaporization reaction essentially removes the oxide film that forms on the tungsten-metal surface as soon as it forms, leaving behind a fresh metallic surface for continued oxidation and vaporization. Experiments were conducted to measure the oxidative vaporization rates of tungsten in steam as part of the effort to quantify the MT radiological source term for severe target accidents. Tests were conducted with tungsten rods (1/8 inch diameter, six inches long) heated to temperatures from approximately 700 C to 1350 C in flowing steam which was superheated to 140 C. A total of 19 experiments was conducted. Fifteen tests were conducted by RF induction heating of single tungsten rods held vertical in a quartz glass retort. Four tests were conducted in a vertically-mounted tube furnace for the low temperature range of the test series. The aerosol which was generated and transported downstream from the tungsten rods was collected by passing the discharged steam through a condenser. This procedure insured total collection of the steam along with the aerosol from the vaporization of the rods. The results of these experiments revealed a threshold temperature for tungsten vaporization in steam. For the two tests at the lowest temperatures which were tested, approximately 700 C, the tungsten rods were observed to oxidize without vaporization. The remainder of the tests was conducted over the temperature range of 800 C to 1350 C. In these tests, the rods were found to have lost weight due to vaporization of the tungsten and the missing weight was collected in the downstream condensate

Fabrication and evaluation of chemically vapor deposited tungsten heat pipe.

Science.gov (United States)

Bacigalupi, R. J.

1972-01-01

A network of lithium-filled tungsten heat pipes is being considered as a method of heat extraction from high temperature nuclear reactors. The need for material purity and shape versatility in these applications dictates the use of chemically vapor deposited (CVD) tungsten. Adaptability of CVD tungsten to complex heat pipe designs is shown. Deposition and welding techniques are described. Operation of two lithium-filled CVD tungsten heat pipes above 1800 K is discussed.

Comparison of four tungsten alloys for use as ultrasonic thermometer sensors

International Nuclear Information System (INIS)

Arave, A.E.

1975-06-01

Four tungsten alloy materials were evaluated for use as ultrasonic sensors: (a) tungsten, (b) tungsten-1 percent thoria, (c) tungsten-2 percent thoria, and (d) tungsten-26 percent rhenium. Four parameters were checked: (1) temperature sensitivity, (2) signal attenuation as a function of temperature, (3) temperature sensitivity as a function of frequency, and (4) relative signal attenuation as a function of frequency. The temperature sensors were designed for the Loss-of-Fluid Test (LOFT) and Power Burst Facility (PBF) reactors. (U.S.)

[Reinforcement for overdentures on abutment teeth].

Science.gov (United States)

Osada, Tomoko

2006-04-01

This study investigated the effect of the position of reinforcement wires, differences in artificial teeth, and framework designs on the breaking strength of overdentures. The basal surfaces of composite resin teeth and acrylic resin teeth were removed using a carbide bur. A reinforcement wire or a wrought palatal bar was embedded near the occlusal surface or basal surface. Four types of framework structures were designed : conventional skeleton (skeleton), housing with skeleton (housing), housing plus short metal backing (metal backing), and housing plus long metal backing (double structure). After the wires, bars, and frameworks were sand-blasted with 50 microm Al(2)O(3) powder, they were primed with a metal primer and embedded in a heat-polymerized denture base resin. The breaking strengths (N) and maximum stiffness (N/mm) of two-week aged (37 degrees C) specimens were measured using a bending test (n=8). All data obtained at a crosshead speed of 2.0 mm/min were analyzed by ANOVA/Tukey's test (alpha=0.01). There were no statistical differences between the two kinds of artificial teeth (p>0.01). The wrought palatal bar had significantly higher strength than the reinforcement wire (p0.01). The breaking strength and maximum stiffness of the double structure framework were significantly greater (poverdentures were influenced by the size and position of the reinforcement wires. Double structure frameworks are recommended for overdentures to promote a long-term prognosis without denture breakage.

Improving the mechanical performance of Sn57.6Bi0.4Ag solder joints on Au/Ni/Cu pads during aging and electromigration through the addition of tungsten (W) nanoparticle reinforcement

Energy Technology Data Exchange (ETDEWEB)

Li, Yi, E-mail: yili64-c@my.cityu.edu.hk [Department of Electronic Engineering, City University of Hong Kong, Tat Chee Avenue, Kowloon Tong (Hong Kong); Luo, Kaiming; Lim, Adeline B.Y.; Chen, Zhong [School of Materials Science and Engineering, Nanyang Technological University, Singapore 639798 (Singapore); Wu, Fengshun [School of Materials Science and Engineering, Huazhong University of Science and Technology, 1037 Luoyu Road, Wuhan (China); Chan, Y.C. [Department of Electronic Engineering, City University of Hong Kong, Tat Chee Avenue, Kowloon Tong (Hong Kong)

2016-07-04

Sn57.6Bi0.4Ag solder has been reinforced successfully through the addition of tungsten (W) nanoparticles at a concentration of 0.5 wt%. With the addition of W nanoparticles, the solder matrix lamellar interphase spacing was reduced by 31.0%. Due to the dispersion of W nanoparticles and the consequently refined microstructure, the mechanical properties of the solder alloy were enhanced, as indicated by a 6.2% improvement in the microhardness. During the reflow of solder on Au/Ni/Cu pads, the entire Au layer dissolved into the molten solder rapidly and a large number of (Au,Ni)(Sn,Bi){sub 4} particles were formed. The fracture path of the as-reflowed joint was within the solder region, showing ductile characteristic, and the shear strength was reinforced by 8.2%, due to the enhanced mechanical properties of the solder. During the subsequent aging process, the Au migrated back towards the interface and a thick layer of interfacial (Au,Ni)(Sn,Bi){sub 4} IMC was formed, leading to the shift of the fracture path to the interfacial IMC region, the transformation to brittle fracture and the deterioration of the strength of the joint, due to Au embrittlement. By adding W nanoparticles, the migration of Au was mitigated and the thickness of the (Au,Ni)(Sn,Bi){sub 4} layer was reduced significantly, which reduced the Au embrittlement-induced deterioration of the strength of the joint. During electromigration, the segregation of the Bi-rich and Sn-rich phases and the accumulation of the (Au,Ni)(Sn,Bi){sub 4} layer at cathode interface were mitigated by the addition of W nanoparticles, which improved the electromigration resistance.

Adhesion of non-selective CVD tungsten to silicon dioxide

International Nuclear Information System (INIS)

Woodruff, D.W.; Wilson, R.H.; Sanchez-Martinez, R.A.

1986-01-01

Adhesion of non-selective, CVD tungsten to silicon dioxide is a critical issue in the development of tungsten as a metalization for VLSI circuitry. Without special adhesion promoters, tungsten deposited from WF/sub 6/ and H/sub 2/ has typically failed a standard tape test over all types of silicon oxides and nitrides. The reasons for failure of thin films, and CVD tungsten in particular are explored along with standard techniques for improving adhesion of thin films. Experiments are reported which include a number of sputtered metals as adhesion promoters, as well as chemical and plasma treatment of the oxide surface. Sputtered molybdenum is clearly the superior adhesion promoting layer from these tests. Traditional adhesion layers such as chromium or titanium failed as adhesion layers for CVD tungsten possibly due to chemical reactions between the WF/sub 6/ and Cr or Ti

New doped tungsten cathodes. Applications to power grid tubes

International Nuclear Information System (INIS)

Cachard, J. de; Cadoret, K; Martinez, L.; Veillet, D.; Millot, F.

2001-01-01

Thermionic emission behavior of tungsten/tungsten carbide modified with rare earth (La, Ce, Y) oxides is examined on account of suitability to deliver important current densities in a thermo-emissive set up and for long lifetime. Work functions of potential cathodes have been determined from Richardson plots for La 2 O 3 doped tungsten and for tungsten covered with variable compositions rare earth tungstates. The role of platinum layers covering the cathode was also examined. Given all cathodes containing mainly lanthanum oxides were good emitters, emphasis was put on service lifetime. Comparisons of lifetime in tungsten doped with rare earth oxides and with rare earth tungstates show that microstructure of the operating cathodes may play the major role in the research of very long lifetime cathodes. Based on these results, tests still running show lifetime compatible with power grid tubes applications. (author)

Deuterium transport and trapping in polycrystalline tungsten

International Nuclear Information System (INIS)

Anderl, R.A.; Holland, D.F.; Longhurst, G.R.; Pawelko, R.J.; Trybus, C.L.; Sellers, C.H.

1992-01-01

This paper reports that deuterium permeation studies for polycrystalline tungsten foil have been conducted to provide data for estimating tritium transport and trapping in tungsten-clad divertors proposed for advanced fusion-reactor concepts. Based on a detailed transmission electron microscopy (TEM) microstructural characterization of the specimen material and on analyses of permeation data measured at temperatures ranging form 610 to 823 K for unannealed and annealed tungsten foil (25 μm thick), the authors note the following key results: deuterium transport in tungsten foil is dominated by extensive trapping that varies inversely with prior anneal temperatures of the foil material, the reduction in the trapped fraction correlates with a corresponding elimination of a high density of dislocations in cell-wall structures introduced during the foil fabrication process, trapping behavior in these foils can be modelled using trap energies between 1.3 eV and 1.5 eV and trap densities ranging from 1 x 10 -5 atom fraction

Corrosion of high-density sintered tungsten alloys

International Nuclear Information System (INIS)

Batten, J.J.; Moore, B.T.

1989-01-01

In comparative corrosion tests, the corrosion resistance of an Australian tungsten alloy (95% W, 3.5% Ni, 1.5% Fe) was found to be superior to three other tungsten alloys and, under certain conditions, even more corrosion-resistant than pure tungsten. Corrosion resistance was evaluated after immersion in both distilled water and 5% sodium chloride solutions, and in cyclic humidity and salt mist environments. For all but the Australian alloy, the rate of corrosion in sodium chloride solution was markedly less than that in distilated water. In all cases, alloys containing copper had the greatest corrosion rates. Corrosion mechanisms were investigated using a scanning electron microscope, analysis of corrosion products and galvanic corrosion studies. For the alloys, corrosion was attributed primarily to a galvanic reaction. Whether the tungsten or binder phase of the alloy became anodic, and thus was attacked preferentially, depended upon alloy composition and corrosion environment. 16 refs., 4 tabs., 4 figs

Producing a particle-reinforced AlCuMgMn alloy by means of mechanical alloying; Herstellung einer partikelverstaerkten AlCuMgMn-Legierung durch mechanisches Legieren

Energy Technology Data Exchange (ETDEWEB)

Nestler, D.; Wielage, B. [TU Chemnitz, Institut fuer Werkstoffwissenschaft und Werkstofftechnik (Germany); Siebeck, S.

2012-07-15

High-energy ball milling (HEM) with subsequent consolidation is a suitable method to produce particle-reinforced aluminium materials. The task of HEM is to distribute the reinforcement particles as homogeneously as possible. A further application of HEM is mechanical alloying (MA). This paper deals with the combination of both applications. Pure metallic powders (Al, Cu, Mg, Mn) were milled together with SiC particles up to 10 h. The composition of the metallic powder corresponds to that of the alloy AA2017 (3.9% Cu, 0.7% Mg, 0.6% Mn). In previous experiments [1], this alloy was used in the form of atomized powder. The changes in microstructure during the formation of the composite powder have been studied by light microscopy, SEM, EDXS and XRD. The results show that the production of composite powders in a single step is possible. This not only allows the economical production of such powders, but also facilitates the use of alloy compositions that are not producible via the melting route, or only producible with difficulty via the melting route. It's possible to produce tailor-made-alloys. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Computer simulations for thorium doped tungsten crystals

Energy Technology Data Exchange (ETDEWEB)

Eberhard, Bernd

2009-07-17

Tungsten has the highest melting point among all metals in the periodic table of elements. Furthermore, its equilibrium vapor pressure is by far the lowest at the temperature given. Thoria, ThO{sub 2}, as a particle dopant, results in a high temperature creep resistant material. Moreover, thorium covered tungsten surfaces show a drastically reduced electronic work function. This results in a tremendous reduction of tip temperatures of cathodes in discharge lamps, and, therefore, in dramatically reduced tungsten vapor pressures. Thorium sublimates at temperatures below those of a typical operating cathode. For proper operation, a diffusional flow of thorium atoms towards the surface has to be maintained. This atomic flux responds very sensitively on the local microstructure, as grain boundaries as well as dislocation cores offer ''short circuit paths'' for thorium atoms. In this work, we address some open issues of thoriated tungsten. A molecular dynamics scheme (MD) is used to derive static as well as dynamic material properties which have their common origin in the atomistic behavior of tungsten and thorium atoms. The interatomic interactions between thorium and tungsten atoms are described within the embedded atom model (EAM). So far, in literature no W-Th interaction potentials on this basis are described. As there is no alloying system known between thorium and tungsten, we have determined material data for the fitting of these potentials using ab-initio methods. This is accomplished using the full potential augmented plane wave method (FLAPW), to get hypothetical, i.e. not occurring in nature, ''alloy'' data of W-Th. In order to circumvent the limitations of classical (NVE) MD schemes, we eventually couple our model systems to external heat baths or volume reservoirs (NVT, NPT). For the NPT ensemble, we implemented a generalization of the variable cell method in combination with the Langevin piston, which results in a

Effective moduli of high volume fraction particulate composites

International Nuclear Information System (INIS)

Kwon, P.; Dharan, C.K.H.

1995-01-01

Predictions using current micromechanics theories for the effective moduli of particulate-reinforced composites tend to break down at high volume fractions of the reinforcing phase. The predictions are usually well below experimentally measured values of the Young's modulus for volume fractions exceeding about 0.6. In this paper, the concept of contiguity, which is a measure of phase continuity, is applied to Mori-Tanaka micromechanics theory. It is shown that contiguity of the second phase increases with volume fraction, leading eventually to a reversal in the roles of the inclusion and matrix. In powder metallurgy practice, it is well known that at high volume fractions, sintering and consolidation of the reinforcement make it increasingly continuous and more like the matrix phase, while the former matrix tends to become more like the inclusion phase. The concept of contiguity applied to micromechanics theory results in very good agreement between the predicted Young's modulus and experimental data on tungsten carbide particulate-reinforced cobalt

An effective approach to synthesize monolayer tungsten disulphide crystals using tungsten halide precursor

Energy Technology Data Exchange (ETDEWEB)

Thangaraja, Amutha; Shinde, Sachin M.; Kalita, Golap, E-mail: kalita.golap@nitech.ac.jp; Tanemura, Masaki [Department of Frontier Materials, Nagoya Institute of Technology, Gokiso-cho, Showa-ku, Nagoya 466-8555 (Japan)

2016-02-01

The synthesis of large-area monolayer tungsten disulphide (WS{sub 2}) single crystal is critical for realistic application in electronic and optical devices. Here, we demonstrate an effective approach to synthesize monolayer WS{sub 2} crystals using tungsten hexachloride (WCl{sub 6}) as a solid precursor in atmospheric chemical vapor deposition process. In this technique, 0.05M solution of WCl{sub 6} in ethanol was drop-casted on SiO{sub 2}/Si substrate to create an even distribution of the precursor, which was reduced and sulfurized at 750 °C in Ar atmosphere. We observed growth of triangular, star-shaped, as well as dendritic WS{sub 2} crystals on the substrate. The crystal geometry evolves with the shape and size of the nuclei as observed from the dendritic structures. These results show that controlling the initial nucleation and growth process, large WS{sub 2} single crystalline monolayer can be grown using the WCl{sub 6} precursor. Our finding shows an easier and effective approach to grow WS{sub 2} monolayer using tungsten halide solution-casting, rather than evaporating the precursor for gas phase reaction.

Ab initio and DFT benchmarking of tungsten nanoclusters and tungsten hydrides

International Nuclear Information System (INIS)

Skoviera, J.; Novotny, M.; Cernusak, I.; Oda, T.; Louis, F.

2015-01-01

We present several benchmark calculations comparing wave-function based methods and density functional theory for model systems containing tungsten. They include W 4 cluster as well as W 2 , WH and WH 2 molecules. (authors)

Gleeble Testing of Tungsten Samples

Science.gov (United States)

2013-02-01

temperature on an Instron load frame with a 222.41 kN (50 kip) load cell . The samples were compressed at the same strain rate as on the Gleeble...ID % RE Initial Density (cm 3 ) Density after Compression (cm 3 ) % Change in Density Test Temperature NT1 0 18.08 18.27 1.06 1000 NT3 0...4.1 Nano-Tungsten The results for the compression of the nano-tungsten samples are shown in tables 2 and 3 and figure 5. During testing, sample NT1

Method of synthesizing tungsten nanoparticles

Science.gov (United States)

Thoma, Steven G; Anderson, Travis M

2013-02-12

A method to synthesize tungsten nanoparticles has been developed that enables synthesis of nanometer-scale, monodisperse particles that can be stabilized only by tetrahydrofuran. The method can be used at room temperature, is scalable, and the product concentrated by standard means. Since no additives or stabilizing surfactants are required, this method is particularly well suited for producing tungsten nanoparticles for dispersion in polymers. If complete dispersion is achieved due to the size of the nanoparticles, then the optical properties of the polymer can be largely maintained.

Thermogravimetric study of reduction of oxides present in oxidized nickel-base alloy powders

Science.gov (United States)

Herbell, T. P.

1976-01-01

Carbon, hydrogen, and hydrogen plus carbon reduction of three oxidized nickel-base alloy powders (a solid solution strengthened alloy both with and without the gamma prime formers aluminum and titanium and the solid solution strengthened alloy NiCrAlY) were evaluated by thermogravimetry. Hydrogen and hydrogen plus carbon were completely effective in reducing an alloy containing chromium, columbium, tantalum, molybdenum, and tungsten. However, with aluminum and titanium present the reduction was limited to a weight loss of about 81 percent. Carbon alone was not effective in reducing any of the alloys, and none of the reducing conditions were effective for use with NiCrAlY.

The reaction between H2 and O2 over tungsten carbide catalysts

International Nuclear Information System (INIS)

Guskey, G.J.; Boudart, M.; Frennet, A.

1992-01-01

The stationary-state reaction between H 2 and O 2 either in excess H 2 or O 2 has been studied in a flow recirculation reactor over unsupported powders of tungsten carbide with high specific surface area and microporous texture for up to 40 h. Areal rates, v a are first order in the concentration of the limiting reactant and zero order in the concentration of the excess reactant between 273 and 600 K and near atmospheric pressure. Rates are referred to the number of sites counted by titration of preadsorbed oxygen with H 2 at room temperature. This number is multiplied by the surface area per W atom to obtain v a . These tungsten carbides exhibit a microporous structure. A break in the Arrhenius diagram near 450 K is observed. Below 450 K either in excess H 2 or O 2 capillary condensation of product water causes the micropores of the catalyst to become blocked. Thus, the reaction occurs only in the mesopores which account for about 10% of the total specific surface area, S g . Above 450 K, water leaves the micropores and the apparent v a increases as active sites within the micropores become accessible to the reactants. In excess O 2 at 273 K, the first order rate constant of v a based on active area of mesopores, is two times higher for microporous αWC than that for platinum

In-situ field-ion microscope study of the recovery behavior of heavy metal ion-irradiated tungsten, tungsten (rhenium) alloys and molybdenum

International Nuclear Information System (INIS)

Nielsen, C.H.

1977-06-01

Three field ion microscope (FIM) experiments were carried out to study the annealing behavior of heavy ion irradiated tungsten, tungsten (rhenium) alloys and molybdenum. The first experiment dealt with the stage I long-range migration of tungsten self interstitial atoms (SIAs) in high purity tungsten of resistivity ratio, R = 24,000 (R = rho 300 /rho 4 . 2 , where rho 300 and rho 4 . 2 are the room temperature and 0 0 C resistivities). The FIM specimens were irradiated in situ at 18 K with 30 keV W + ions to an average dose of 5 x 10 12 ions cm -2 and subsequently examined by the pulsed-field evaporation technique. The second experiment dealt with the phenomenon of impurity atom trapping of SIAs during long-range migration. It was shown that rhenium atoms in a tungsten matrix tend to capture tungsten SIAs and remain bound up to temperatures as high as 390 K. The final experiment was concerned with the low temperature annealing kinetics of irradiated molybdenum. High purity molybdenum of resistivity ratio R = 5700 was irradiated at 10 K with 30 keV Mo + ions to a dose of approximately 5 x 10 12 ions cm -2 . The results indicated that the electric field has only a minimal effect on the SIA annealing kinetics. This tends to strengthen the contention that the molybdenum SIA becomes mobile at 32 K

Formation of carbon containing layers on tungsten test limiters

International Nuclear Information System (INIS)

Rubel, M.; Philipps, V.; Huber, A.; Tanabe, T.

1999-01-01

Tungsten test limiters of mushroom shape and a plasma facing area of approximately 100 cm 2 were exposed at the TEXTOR-94 tokamak to a number of deuterium fuelled discharges performed under various operation conditions. Two types of limiters were tested: a sole tungsten limiter and a twin limiter consisting of two halves, one made of tungsten and another of graphite. The exposed surfaces were examined with ion beam analysis methods and laser profilometry. The formation of some deposition zones was observed near the edges of the limiters. The deuterium-to-carbon concentration ratio was in the range from 0.04 to 0.11 and around 0.2 for the sole tungsten and the twin limiter, respectively. Significant amounts of the co-deposited tungsten and silicon atoms were found on the graphite part of the twin limiter indicating the formation of mixed W-C-Si compounds. (orig.)

Study on preparation and properties of molybdenum alloys reinforced by nano-sized ZrO2 particles

International Nuclear Information System (INIS)

Cui, Chaopeng; Gao, Yimin; Zhou, Yucheng; Wei, Shizhong; Zhang, Guoshang; Zhu, Xiangwei; Guo, Songliang

2016-01-01

The nano-sized ZrO 2 -reinforced Mo alloy was prepared by a hydrothermal method and a subsequent powder metallurgy process. During the hydrothermal process, the nano-sized ZrO 2 particles were added into the Mo powder via the hydrothermal synthesis. The grain size of Mo powder decreases obviously with the addition of ZrO 2 particles, and the fine-grain sintered structure is obtained correspondingly due to hereditation. In addition to a few of nano-sized ZrO 2 particles in grain boundaries or sub-boundaries, most are dispersed in grains. The tensile strength and yield strength have been increased by 32.33 and 53.76 %. (orig.)

Effect of tungsten metal particle sizes on the solubility of molten alloy melt: Experimental observation of Gibbs-Thomson effect in nanocomposites

Science.gov (United States)

Lee, M. H.; Das, J.; Sordelet, D. J.; Eckert, J.; Hurd, A. J.

2012-09-01

We investigated the effect of tungsten particle sizes on the thermal stability and reactivity of uniformly dispersed W particles in molten Hf-based alloy melt at elevated temperature (1673 K). The solubility of particles less than 100 nm in radius is significantly enhanced. In case of fine W particles with 20 nm diameter, their solubility increases remarkably around 700% compared to that of coarse micrometer-scale particles. The mechanisms and kinetics of this dynamic growth of particle are discussed as well as techniques developed to obtain frozen microstructure of particle-reinforced composites by rapid solidification.

Synthesis of niobium carbide by a high energy milling technique of powder metallurgy

International Nuclear Information System (INIS)

Antonello, Rodrigo Tecchio; Gonzalez, Cezar Henrique; Urtiga Filho, Severino Leopoldino; Araujo Filho, Oscar Olimpio de; Ambrozio Filho, Francisco

2010-01-01

The aim of this work is to obtain and characterize the Niobium Carbide (NbC) by a suitable high energy milling technique using a SPEX Mill vibratory type and niobium and carbon (graphite) powders. Since this carbide is scarced in the national market and it's necessary to apply this NbC as a reinforcement in two molybdenum high speed steels (AISI M2 and AISI M3:2) object of another work motivated this research. The powders were submitted to a high energy milling procedure for suitable times and conditions and then were characterized by means of Scanning Electronic Microscopy (SEM), Energy Dispersive Spectroscopy (EDS) and X-ray diffraction (DRX) techniques. The ball-to-powder weight ratio was 10:1. The analysed samples showed that the high-energy milling is an alternative route of the NbC synthesis. (author)

Synthesis of niobium carbide (NbC) by powder metallurgy high energy milling technique

International Nuclear Information System (INIS)

Antonello, Rodrigo Tecchio; Urtiga Filho, Severino Leopoldino; Araujo Filho, Oscar Olimpio de; Ambrozio Filho, Francisco; Gonzalez, Cezar Henrique

2009-01-01

The aim of this work is to obtain and characterize the Niobium Carbide (NbC) by a suitable high energy milling technique using a SPEX Mill vibratory type and niobium and carbon (graphite) powders. Since this carbide is scarce in the national market and it's necessary to apply this NbC as a reinforcement in two molybdenum high speed steels (AISI M2 and AISI M3:2) object of another work motivated this research. The powders were submitted to a high energy milling procedure for suitable times and conditions and then were characterized by means of Scanning Electronic Microscopy (SEM) and X-ray diffraction (DRX) techniques. The ball-to-powder weight ratio was 10:1. The analysed samples showed that the high-energy milling is an alternative route of the NbC synthesis. (author)

Tungsten Deposition on Graphite using Plasma Enhanced Chemical Vapour Deposition

International Nuclear Information System (INIS)

Sharma, Uttam; Chauhan, Sachin S; Sharma, Jayshree; Sanyasi, A K; Ghosh, J; Choudhary, K K; Ghosh, S K

2016-01-01

The tokamak concept is the frontrunner for achieving controlled thermonuclear reaction on earth, an environment friendly way to solve future energy crisis. Although much progress has been made in controlling the heated fusion plasmas (temperature ∼ 150 million degrees) in tokamaks, technological issues related to plasma wall interaction topic still need focused attention. In future, reactor grade tokamak operational scenarios, the reactor wall and target plates are expected to experience a heat load of 10 MW/m 2 and even more during the unfortunate events of ELM's and disruptions. Tungsten remains a suitable choice for the wall and target plates. It can withstand high temperatures, its ductile to brittle temperature is fairly low and it has low sputtering yield and low fuel retention capabilities. However, it is difficult to machine tungsten and hence usages of tungsten coated surfaces are mostly desirable. To produce tungsten coated graphite tiles for the above-mentioned purpose, a coating reactor has been designed, developed and made operational at the SVITS, Indore. Tungsten coating on graphite has been attempted and successfully carried out by using radio frequency induced plasma enhanced chemical vapour deposition (rf -PECVD) for the first time in India. Tungsten hexa-fluoride has been used as a pre-cursor gas. Energy Dispersive X-ray spectroscopy (EDS) clearly showed the presence of tungsten coating on the graphite samples. This paper presents the details of successful operation and achievement of tungsten coating in the reactor at SVITS. (paper)

Recovery of Tungsten and Molybdenum from Low-Grade Scheelite

Science.gov (United States)

Li, Yongli; Yang, Jinhong; Zhao, Zhongwei

2017-10-01

With most high-quality tungsten ores being exhausted, the enhancement of low-grade scheelite concentrates processing has attracted a great deal of attention. The objective of this study is to develop a method to maximize the recovery tungsten and molybdenum from a low-grade scheelite via a new acid leaching process followed by solvent extraction. Under optimal conditions (350 g/L H2SO4, 95°C, and 2 h), approximately 99.8% of tungsten and 98% of molybdenum were leached out. In the subsequent solvent extraction process, more than 99% of the tungsten and molybdenum were extracted with a co-extraction system (50% TBP, 30% HDEHP, and 10% 2-octanol in kerosene) using a three-stage cross-flow extraction. The raffinate can be recycled for the next leaching process after replenishing the H2SO4 to the initial value (approximately 350 g/L). Based on these results, a conceptual flowsheet is presented to recover tungsten and molybdenum from the low-grade scheelite.

Tungsten and refractory metals 3, proceedings

International Nuclear Information System (INIS)

Bose, A.; Dowding, R.J.

1996-01-01

The Third International Conference on Tungsten and Refractory Metals was held in Greater Washington DC at the McLean Hilton, McLean Virginia, on November 15--16, 1995. This meeting was the third in a series of conferences held in the Washington DC area. The first meeting was in 1992 and was entitled ''International Conference on Tungsten and Tungsten Alloys.'' In 1994, the scope of the meeting was expanded to include other refractory metals such as molybdenum, iridium, rhenium, tantalum and niobium. The tremendous success of that meeting was the primary motivation for this Conference. The broader scope (the inclusion of other refractory metals and alloys) of the Conference was kept intact for this meeting. In fact, it was felt that the developments in the technology of these materials required a common forum for the interchange of current research information. The papers presented in this meeting examined the rapid advancements in the technology of refractory metals, with special emphasis on the processing, structure, and properties. Among the properties there was emphasis on both quasi-static and dynamic rates. Another topic that received considerable interest was the area of refractory carbides and tungsten-copper composites. One day of concurrent session was necessary to accommodate all of the presentations

Electrospark doping of steel with tungsten

International Nuclear Information System (INIS)

Denisova, Yulia; Shugurov, Vladimir; Petrikova, Elizaveta; Seksenalina, Malika; Ivanova, Olga; Ikonnikova, Irina; Kunitsyna, Tatyana; Vlasov, Victor; Klopotov, Anatoliy; Ivanov, Yuriy

2016-01-01

The paper is devoted to the numerical modeling of thermal processes and the analysis of the structure and properties of the surface layer of carbon steel subjected to electrospark doping with tungsten. The problem of finding the temperature field in the system film (tungsten) / substrate (iron) is reduced to the solution of the heat conductivity equation. A one-dimensional case of heating and cooling of a plate with the thickness d has been considered. Calculations of temperature fields formed in the system film / substrate synthesized using methods of electrospark doping have been carried out as a part of one-dimensional approximation. Calculations have been performed to select the mode of the subsequent treatment of the system film / substrate with a high-intensity pulsed electron beam. Authors revealed the conditions of irradiation allowing implementing processes of steel doping with tungsten. A thermodynamic analysis of phase transformations taking place during doping of iron with tungsten in equilibrium conditions has been performed. The studies have been carried out on the surface layer of the substrate modified using the method of electrospark doping. The results showed the formation in the surface layer of a structure with a highly developed relief and increased strength properties

Electrospark doping of steel with tungsten

Energy Technology Data Exchange (ETDEWEB)

Denisova, Yulia, E-mail: yukolubaeva@mail.ru; Shugurov, Vladimir, E-mail: shugurov@opee.hcei.tsc.ru [Institute of High-Current Electronics of the Siberian Branch of the Russian Academy of Sciences, 634055, Russia, Tomsk, 2/3 Akademicheskiy Ave (Russian Federation); Petrikova, Elizaveta, E-mail: elizmarkova@yahoo.com [Institute of High-Current Electronics of the Siberian Branch of the Russian Academy of Sciences, 634055, Russia, Tomsk, 2/3 Akademicheskiy Ave (Russian Federation); National Research Tomsk State University, 36 Lenin Str. Tomsk, 634050 (Russian Federation); Seksenalina, Malika, E-mail: sportmiss@bk.ru [National Research Tomsk Polytechnic University, 30 Lenin Str. Tomsk, 634050 (Russian Federation); Ivanova, Olga, E-mail: ivaov@mail.ru; Ikonnikova, Irina, E-mail: irinaikonnikova@yandex.ru [Tomsk State University of Architecture and Building, 2 Solyanaya Sq. Tomsk, 634003 (Russian Federation); Kunitsyna, Tatyana, E-mail: kma11061990@mail.ru; Vlasov, Victor, E-mail: rector@tsuab.ru [National Research Tomsk Polytechnic University, 30 Lenin Str. Tomsk, 634050 (Russian Federation); Tomsk State University of Architecture and Building, 2 Solyanaya Sq. Tomsk, 634003 (Russian Federation); Klopotov, Anatoliy, E-mail: klopotovaa@tsuab.ru [National Research Tomsk State University, 36 Lenin Str. Tomsk, 634050 (Russian Federation); Tomsk State University of Architecture and Building, 2 Solyanaya Sq. Tomsk, 634003 (Russian Federation); Ivanov, Yuriy, E-mail: yufi55@mail.ru [Institute of High-Current Electronics of the Siberian Branch of the Russian Academy of Sciences, 634055, Russia, Tomsk, 2/3 Akademicheskiy Ave (Russian Federation); National Research Tomsk State University, 36 Lenin Str. Tomsk, 634050 (Russian Federation); National Research Tomsk Polytechnic University, 30 Lenin Str. Tomsk, 634050 (Russian Federation)

2016-01-15

The paper is devoted to the numerical modeling of thermal processes and the analysis of the structure and properties of the surface layer of carbon steel subjected to electrospark doping with tungsten. The problem of finding the temperature field in the system film (tungsten) / substrate (iron) is reduced to the solution of the heat conductivity equation. A one-dimensional case of heating and cooling of a plate with the thickness d has been considered. Calculations of temperature fields formed in the system film / substrate synthesized using methods of electrospark doping have been carried out as a part of one-dimensional approximation. Calculations have been performed to select the mode of the subsequent treatment of the system film / substrate with a high-intensity pulsed electron beam. Authors revealed the conditions of irradiation allowing implementing processes of steel doping with tungsten. A thermodynamic analysis of phase transformations taking place during doping of iron with tungsten in equilibrium conditions has been performed. The studies have been carried out on the surface layer of the substrate modified using the method of electrospark doping. The results showed the formation in the surface layer of a structure with a highly developed relief and increased strength properties.

Joining of Tungsten Armor Using Functional Gradients

International Nuclear Information System (INIS)

John Scott O'Dell

2006-01-01

The joining of low thermal expansion armor materials such as tungsten to high thermal expansion heat sink materials has been a major problem in plasma facing component (PFC) development. Conventional planar bonding techniques have been unable to withstand the high thermal induced stresses resulting from fabrication and high heat flux testing. During this investigation, innovative functional gradient joints produced using vacuum plasma spray forming techniques have been developed for joining tungsten armor to copper alloy heat sinks. A model was developed to select the optimum gradient architecture. Based on the modeling effort, a 2mm copper rich gradient was selected. Vacuum plasma pray parameters and procedures were then developed to produce the functional gradient joint. Using these techniques, dual cooling channel, medium scale mockups (32mm wide x 400mm length) were produced with vacuum plasma spray formed tungsten armor. The thickness of the tungsten armor was up to 5mm thick. No evidence of debonding at the interface between the heat sink and the vacuum plasma sprayed material was observed.

Problems of tungsten crack resistance optimization

International Nuclear Information System (INIS)

Babak, A.V.; Uskov, E.I.

1986-01-01

Technically pure and precipitation-hardening tungsten is studied for its crack resistance in the initial and hardened states at the temperatures of 20...2000 deg C. Results of the study are presented. It is shown that hardening of tungsten base alloys in oil from the temperature corresponding to the upper boundary of the temperature region of ductile-brittle transition increases a crack propagation resistance of the studied materias at elevated and high temperatures

Characterization of plasma coated tungsten heavy alloy

International Nuclear Information System (INIS)

Bose, A.; Kapoor, D.; Lankford, J. Jr.; Nicholls, A.E.

1996-01-01

The detrimental environmental impact of Depleted Uranium-based penetrators have led to tremendous development efforts in the area of tungsten heavy alloy based penetrators. One line of investigation involves the coating of tungsten heavy alloys with materials that are prone to shear localization. Plasma spraying of Inconel 718 and 4340 steel have been used to deposit dense coatings on tungsten heavy alloy substrates. The aim of the investigation was to characterize the coating primarily in terms of its microstructure and a special push-out test. The paper describes the results of the push-out tests and analyzes some of the possible failure mechanisms by carrying out microstructural characterization of the failed rings obtained from the push out tests

Pulse current electrodeposition of tungsten coatings on V–4Cr–4Ti alloy

International Nuclear Information System (INIS)

Jiang, Fan; Zhang, Yingchun; Li, Xuliang

2015-01-01

Highlights: • Tungsten coatings were successfully electroplated on vanadium alloy substrate. • Tungsten coatings consisted of two sub-layers. • Tungsten coatings plated at lower duty cycle has a better surface quality. • High heat flux property of tungsten coatings was investigated. • Helium ion irradiation property of tungsten coatings was investigated. - Abstract: Tungsten coatings with high (2 2 0)-orientation were formed on V alloy substrate by pulse current electrodeposition in air atmosphere. The coatings’ microstructure, crystal structure and adhesive strength between coatings and substrates were investigated. It could be observed the tungsten coatings consisted of two sub-layers with the inner tooth-like layer, and the outer columnar layer. The tungsten coatings deposited at lower duty cycle have a better surface quality with a little change in the adhesive strength. The tungsten coating was exposed to electron beam with power density of 200 MW/m 2 in the thermal shock test, the tungsten crystal grain surface melt, the microcracks are found among the crystal grains. Exfoliation, flaking and dense needle-like holes were observed on the tungsten coating after irradiation with helium ions at an energy of 65 keV and an implanted dose of 22.67 × 10 18 cm −2

Behavior of porous tungsten under shock compression at room temperature

International Nuclear Information System (INIS)

Dandekar, D.P.; Lamothe, R.M.

1977-01-01

This work reports the results of room-temperature shock-compression experiments on porous tungsten. The porous tungsten was fabricated by sintering 1-μm tungsten particles. The initial density of the material was 15290 kg/m 3 . Around 97% of the pores in the material were interconnected. The main features of the results are as follows: (1) porous tungsten behaves as a linear elastic material to 1.43 GPa; (2) the shock wave following the elastic precursor is unstable in the material in the stress range 1.43--2.7 GPa; (3) a stable two-wave structure is established at and above 6.4 GPa; (4) the response of porous tungsten is accurately described by the Mie-Grueneisen equation of state at stresses above 4.9 GPa, the stress at which the voids suffer a complete extinction in the material; (5) the deformations induced in the material due to shock compression are irreversible; (6) the recentered Hugoniot of porous tungsten becomes stiffer with the increasing magnitude of initial compressive stress

Molecular dynamics study of grain boundary diffusion of hydrogen in tungsten

International Nuclear Information System (INIS)

Von Toussaint, U; Gori, S; Manhard, A; Höschen, T; Höschen, C

2011-01-01

Understanding the influence of the microstructure of tungsten on hydrogen transport is crucial for the use of tungsten as first-wall material in fusion reactors. Here, we report the results of molecular dynamics and transition state studies on the influence of grain boundaries in tungsten on the transport of hydrogen. An exhaustive mapping of possible minimum activation energy migration trajectories for hydrogen as the trace impurity reveals a strongly modified activation energy distribution in the neighborhood of grain boundaries together with an altered connectivity matrix. The results indicate that grain boundaries in polycrystalline tungsten may provide an important transport channel, especially for neutron-damaged tungsten.

In situ carbon nanotube reinforcements in a plasma-sprayed aluminum oxide nanocomposite coating

International Nuclear Information System (INIS)

Balani, K.; Zhang, T.; Karakoti, A.; Li, W.Z.; Seal, S.; Agarwal, A.

2008-01-01

Carbon nanotubes (CNT) are potential reinforcements for toughening the ceramic matrix. The critical issue of avoiding CNT agglomeration and introducing CNT-matrix anchoring has challenged many researchers to improve the mechanical properties of the CNT reinforced nanocomposite. In the current work, dispersed CNTs are grown on Al 2 O 3 powder particles in situ by the catalytic chemical vapor deposition (CCVD) technique. Consequently, 0.5 wt.% CNT-reinforced Al 2 O 3 particles were successfully plasma sprayed to obtain a 400 μm thick coating on the steel substrate. In situ CNTs grown on Al 2 O 3 shows a promising enhancement in hardness and fracture toughness of the plasma-sprayed coating attributed to the existence of strong metallurgical bonding between Al 2 O 3 particles and CNTs. In addition, CNT tentacles have imparted multi-directional reinforcement in securing the Al 2 O 3 splats. High-resolution transmission electron microscopy shows interfacial fusion between Al 2 O 3 and CNT and the formation of Y-junction nanotubes

Titanium nitride deposition in titanium implant alloys produced by powder metallurgy

International Nuclear Information System (INIS)

Henriques, V.A.R.; Cairo, C.A.A.; Faria, J.; Lemos, T.G.; Galvani, E.T.

2009-01-01

Titanium nitride (TiN) is an extremely hard material, often used as a coating on titanium alloy, steel, carbide, and aluminum components to improve wear resistance. Electron Beam Physical Vapor Deposition (EB-PVD) is a form of deposition in which a target anode is bombarded with an electron beam given off by a charged tungsten filament under high vacuum, producing a thin film in a substrate. In this work are presented results of TiN deposition in targets and substrates of Ti (C.P.) and Ti- 13 Nb- 13 Zr obtained by powder metallurgy. Samples were produced by mixing of hydride metallic powders followed by uniaxial and cold isostatic pressing with subsequent densification by sintering between 900°C up to 1400 °C, in vacuum. The deposition was carried out under nitrogen atmosphere. Sintered samples were characterized for phase composition, microstructure and microhardness by X-ray diffraction, scanning electron microscopy and Vickers indentation, respectively. It was shown that the samples were sintered to high densities and presented homogeneous microstructure, with ideal characteristics for an adequate deposition and adherence. The film layer presented a continuous structure with 15μm. (author)

Investigation on Mechanical Properties of Graphene Oxide reinforced GFRP

Science.gov (United States)

Arun, G. K.; Sreenivas, Nikhil; Brahma Reddy, Kesari; Sai Krishna Reddy, K.; Shashi Kumar, M. E.; Pramod, R.

2018-02-01

Graphene and E-glass fibres individually find a very wide field of applications because of their various mechanical and chemical properties. Recently graphene has attracted both academic and industrial interest because it can produce a dramatic improvement in properties at very low filler content. The primary interest of this venture is to investigate on Graphene reinforced polymer matrix nanocomposites and finding the mechanical properties. The composites were fabricated by Hand Lay Process and have been evaluated by the addition of Graphene with 1, 1.5, 2, 2.5 and 3 by weight% as reinforcement in composites. The theoretical and experimental results validate the increase in properties such as tensile strength, hardness and flexural strength with increase in weight proportions from 1% to 3% of graphene powder. It was observed that the composite material with 2.5% weight fraction of graphene yielded superior properties over other weight percentages. Graphene reinforced polymer matrix nanocomposites finds its major applications in the manufacture of aircraft bodies, ballistic missiles, sporting equipment, marine applications and extraterrestrial ventures.

Surface composition of carburized tungsten trioxide and its catalytic activity

International Nuclear Information System (INIS)

Nakazawa, M.; Okamoto, H.

1985-01-01

The surface composition and electronic structure of carburized tungsten trioxide are investigated using x-ray photoelectron spectroscopy (XPS). The relationship between the surface composition and the catalytic activity for methanol electro-oxidation is clarified. The tungsten carbide concentration in the surface layer increases with the carburization time. The formation of tungsten carbide enhances the catalytic activity. On the other hand, the presence of free carbon or tungsten trioxide in the surface layer reduces the activity remarkably. It is also shown that, the higher the electronic density of states near the Fermi level, the higher the catalytic activity

Study of tungsten based positron moderators

International Nuclear Information System (INIS)

Lucio, O.G. de; Pérez, M.; Mendoza, U.; Morales, J.G.; Cruz, J.C.; DuBois, R.D.

2015-01-01

Positrons and how they interact with matter has a growing interest in many fields. Most of their uses require the production of slow positron beams with a well-defined energy, but since these particles are usually generated by means of a radioactive source, they are fast and with a broad distribution of energies. For this reason it is necessary to moderate them to lower energies via inelastic collisions. Then, they can be accelerated to the desired energies. This requires the use of a moderator. Tungsten is one of the most commonly used moderator materials because of its reasonable efficiency and relatively low cost. In this work we present different methods of producing transmission tungsten-based moderators, with particular interest in a combination of tungsten thin foils and grids. We also show results about the characterization of these moderators by ion beam analysis and microscopy techniques along with their relative moderation efficiencies

Study of tungsten based positron moderators

Energy Technology Data Exchange (ETDEWEB)

Lucio, O.G. de; Pérez, M.; Mendoza, U.; Morales, J.G.; Cruz, J.C. [Instituto de Física, Universidad Nacional Autónoma de México, Apartado Postal 20-364, 01000 México DF (Mexico); DuBois, R.D. [Missouri University of Science and Technology, Rolla, MO 65409 (United States)

2015-07-01

Positrons and how they interact with matter has a growing interest in many fields. Most of their uses require the production of slow positron beams with a well-defined energy, but since these particles are usually generated by means of a radioactive source, they are fast and with a broad distribution of energies. For this reason it is necessary to moderate them to lower energies via inelastic collisions. Then, they can be accelerated to the desired energies. This requires the use of a moderator. Tungsten is one of the most commonly used moderator materials because of its reasonable efficiency and relatively low cost. In this work we present different methods of producing transmission tungsten-based moderators, with particular interest in a combination of tungsten thin foils and grids. We also show results about the characterization of these moderators by ion beam analysis and microscopy techniques along with their relative moderation efficiencies.

OEDGE modeling for the planned tungsten ring experiment on DIII-D

Directory of Open Access Journals (Sweden)

J.D. Elder

2017-08-01

Full Text Available The OEDGE code is used to model tungsten erosion and transport for experiments with toroidal rings of high-Z metal tiles in the DIII-D tokamak. Such modeling is needed for both experimental and diagnostic design to have estimates of the expected core and edge tungsten density and to understand the various factors contributing to the uncertainties in these calculations. OEDGE simulations are performed using the planned experimental magnetic geometries and plasma conditions typical of both L-mode and inter-ELM H-mode discharges in DIII-D. OEDGE plasma reconstruction based on specific representative discharges for similar geometries is used to determine the plasma conditions applied to tungsten plasma impurity simulations. A new model for tungsten erosion in OEDGE was developed which imports charge-state resolved carbon impurity fluxes and impact energies from a separate OEDGE run which models the carbon production, transport and deposition for the same plasma conditions as the tungsten simulations. These values are then used to calculate the gross tungsten physical sputtering due to carbon plasma impurities which is then added to any sputtering by deuterium ions; tungsten self-sputtering is also included. The code results are found to be dependent on the following factors: divertor geometry and closure, the choice of cross-field anomalous transport coefficients, divertor plasma conditions (affecting both tungsten source strength and transport, the choice of tungsten atomic physics data used in the model (in particular ionization rate for W-atoms, and the model of the carbon flux and energy used for calculating the tungsten source due to sputtering. Core tungsten density is found to be of order 1015m−3 (excluding effects of any core transport barrier and with significant variability depending on the other factors mentioned with density decaying into the scrape off layer. For the typical core density in the plasma conditions examined of 2 to 4�

Unique opportunities in powder injection molding of refractory and hard materials

International Nuclear Information System (INIS)

German, R.M.

2001-01-01

Powder injection molding (PIM) is a relatively new manufacturing process for the creation of complicated net-shapes outside the range usually possible via powder metallurgy technologies. This new process is now in production at more than 550 sites around the world. Although a small industry, PIM will soon pass $1 billion dollars (USA) in annual sales. This presentation overviews the PIM process, some of the new developments and some of the successes that have occurred with both refractory metals and hard metals. Example applications are seen in medical and dental devices, industrial components, wristwatches, jet engines, firearms, automotive components, and even hand tools. To help establish the novel growth opportunities, PIM is compared to other fabrication routes to better understand the design features arising with this new approach, providing a compelling case for substantial opportunities in the refractory and hard materials. Illustrations are provided of several components in production. New opportunities abound for the technology, since it eliminates the shape complexity barrier associated with die compaction and the cost of machining associated with complicated or dimensionally precise components. Further, a relative cost advantage exists for refractory and hard materials because PIM can use the same powders at the same prices as employed in alternative processes. Future successes will occur by early identification of candidate materials and designs. Early examples include tungsten heavy alloy components now reaching production rates of six million per month. (author)

Effect of nano-hydroxyapatite reinforcement in mechanically alloyed NiTi composites for biomedical implant

International Nuclear Information System (INIS)

Akmal, Muhammad; Raza, Ahmad; Khan, Muhammad Mudasser; Khan, M. Imran; Hussain, Muhammad Asif

2016-01-01

Equi-atomic NiTi alloy composites reinforced with 0, 2, 4 and 6 vol.% nano-hydroxyapatite (HA) were successfully synthesized using pressureless sintering. Pure Ni and Ti elements were ball milled for 10 h in order to produce a mechanically alloyed equi-atomic NiTi alloy (MA-NiTi). Mechanically alloyed NiTi and HA powders were blended, compacted and then sintered for 3 h at 1325 K. The sintered density varied inversely with volume percent of HA reinforcement. The X-Ray diffraction spectra and SEM images showed the formation of multiple phases like NiTi, NiTi 2 , Ni 3 Ti, and Ni 4 Ti 3 . The back scattered-SEM image analysis confirmed the presence of Ni-rich and Ti-rich phases with increasing HA content. The 6 vol.% HA reinforced composite showed Ni 3 Ti as the major phase having the highest hardness value which can be attributed to the presence of relatively harder phases along with higher HA content as a reinforcement. The composite of MA-NiTi with 2 vol.% HA manifested the most desirable results in the form of better sintering density mainly due to the minute decomposition of NiTi into other phases. Therefore, the 2 vol.% reinforced MA-NiTi composite can be exploited as a novel material for manufacturing biomedical implants. - Highlights: • NiTi-HA composites were synthesized using powder metallurgy route. • New phases such as NiTi 2 , Ni 3 Ti and Ni 4 Ti 3 were observed for sintered composites. • Mechanical properties enhanced with the increasing content of HA and new phases. • No martensitic transformation was observed for all composites by DSC analysis. • 2 vol.% HA composite is a novel candidate for biomedical implants.

Effect of nano-hydroxyapatite reinforcement in mechanically alloyed NiTi composites for biomedical implant

Energy Technology Data Exchange (ETDEWEB)

Akmal, Muhammad, E-mail: muhammad.akmal@giki.edu.pk [Faculty of Materials and Chemical Engineering, GIK Institute of Engineering Sciences and Technology, Topi 23640 (Pakistan); Raza, Ahmad, E-mail: ahmadrazac@yahoo.com [Faculty of Materials and Chemical Engineering, GIK Institute of Engineering Sciences and Technology, Topi 23640 (Pakistan); Khan, Muhammad Mudasser; Khan, M. Imran [Faculty of Materials and Chemical Engineering, GIK Institute of Engineering Sciences and Technology, Topi 23640 (Pakistan); Hussain, Muhammad Asif [Department of Chemical Engineering, Kangwon National University, Samcheok, 25913 (Korea, Republic of)

2016-11-01

Equi-atomic NiTi alloy composites reinforced with 0, 2, 4 and 6 vol.% nano-hydroxyapatite (HA) were successfully synthesized using pressureless sintering. Pure Ni and Ti elements were ball milled for 10 h in order to produce a mechanically alloyed equi-atomic NiTi alloy (MA-NiTi). Mechanically alloyed NiTi and HA powders were blended, compacted and then sintered for 3 h at 1325 K. The sintered density varied inversely with volume percent of HA reinforcement. The X-Ray diffraction spectra and SEM images showed the formation of multiple phases like NiTi, NiTi{sub 2}, Ni{sub 3}Ti, and Ni{sub 4}Ti{sub 3}. The back scattered-SEM image analysis confirmed the presence of Ni-rich and Ti-rich phases with increasing HA content. The 6 vol.% HA reinforced composite showed Ni{sub 3}Ti as the major phase having the highest hardness value which can be attributed to the presence of relatively harder phases along with higher HA content as a reinforcement. The composite of MA-NiTi with 2 vol.% HA manifested the most desirable results in the form of better sintering density mainly due to the minute decomposition of NiTi into other phases. Therefore, the 2 vol.% reinforced MA-NiTi composite can be exploited as a novel material for manufacturing biomedical implants. - Highlights: • NiTi-HA composites were synthesized using powder metallurgy route. • New phases such as NiTi{sub 2}, Ni{sub 3}Ti and Ni{sub 4}Ti{sub 3} were observed for sintered composites. • Mechanical properties enhanced with the increasing content of HA and new phases. • No martensitic transformation was observed for all composites by DSC analysis. • 2 vol.% HA composite is a novel candidate for biomedical implants.

A new technique for the strengthening of aluminum tungsten inert gas weld metals: using carbon nanotube/aluminum composite as a filler metal.

Science.gov (United States)

Fattahi, M; Nabhani, N; Rashidkhani, E; Fattahi, Y; Akhavan, S; Arabian, N

2013-01-01

The effect of multi-walled carbon nanotube (MWCNT) on the mechanical properties of aluminum multipass weld metal prepared by the tungsten inert gas (TIG) welding process was investigated. High energy ball milling was used to disperse MWCNT in the aluminum powder. Carbon nanotube/aluminum composite filler metal was fabricated for the first time by hot extrusion of ball-milled powders. After welding, the tensile strength, microhardness and MWCNT distribution in the weld metal were investigated. The test results showed that the tensile strength and microhardness of weld metal was greatly increased when using the filler metal containing 1.5 wt.% MWCNT. Therefore, according to the results presented in this paper, it can be concluded that the filler metal containing MWCNT can serve as a super filler metal to improve the mechanical properties of TIG welds of Al and its alloys. Copyright © 2013 Elsevier Ltd. All rights reserved.

On the shear strength of tungsten nano-structures with embedded helium

International Nuclear Information System (INIS)

Smirnov, R.D.; Krasheninnikov, S.I.

2013-01-01

Modification of plastic properties of tungsten nano-structures under shear stress load due to embedded helium atoms is studied using molecular dynamics modelling. The modelling demonstrates that the yield strength of tungsten nano-structures reduces significantly with increasing embedded helium concentration. At high helium concentrations (>10 at%), the yield strength decreases to values characteristic to the pressure in helium nano-bubbles, which are formed in tungsten under such conditions and thought to be responsible for the formation of nano-fuzz on tungsten surfaces irradiated with helium plasma. It is also shown that tungsten plastic flow strongly facilitates coagulation of helium clusters to larger bubbles. The temperature dependencies of the yield strength are obtained. (letter)

Development and characterization of composites PEAD recycled / gravel powder

International Nuclear Information System (INIS)

Sousa, P.V.B de; Goncalves, A.P.B.; Guimaraes, D.H.; Miranda, C.S.; Neto, J.L.M.S.; Carvalho, R.F.; Jose, N.M.

2014-01-01

The polymeric composites are heterogeneous materials multiphase, formed by at least one continuous phase and a discontinuous. The matrix used was recycled high density polyethylene (HDPE) and the load used was the residue of crushed stone dust generated by the process of crushing rocks, stocked in the quarries, no final destination, which changes the landscape and provides many environmental problems. With the aim of adding value to a new commercial waste and mitigate the environmental impact work proposes to develop polymeric composites for application in construction. Were prepared of recycled HDPE composites reinforced with three compositions 5,10 and 20% of powder aggregates with two different granulometries. The samples were prepared by pressing and characterized by FTIR analysis, DRX, DSC and TG. It has been observed that increasing the content of grit powder showed significant improvements in thermal and structural properties of the material. (author)

Neutron stress measurement of W-fiber reinforced Cu composite

International Nuclear Information System (INIS)

Nishida, M.; Hanabusa, T.; Ikeuchi, Y.; Minakawa, N.

2003-01-01

Stress measurement methods using neutron and X-ray diffraction were examined by comparing the surface stresses with internal stresses in the continuous tungsten-fiber reinforced copper-matrix composite. Surface stresses were measured by X-ray stress measurement with the sin 2 ψ method. Furthermore, the sin 2 ψ method and the most common triaxal measurement method using Hooke's equation were employed for internal stress measurement by neutron diffraction. On the other hand, microstress distributions developed by the difference in the thermal expansion coefficients between these two phases were calculated by FEM. The weighted average strains and stresses were compared with the experimental results. The FEM results agreed with the experimental results qualitatively and confirmed the importance of the triaxial stress analysis in the neutron stress measurement. (Abstract Copyright [2003], Wiley Periodicals, Inc.)

Influence of Grain Refinement on Microstructure and Mechanical Properties of Tungsten Carbide/Zirconia Nanocomposites

Science.gov (United States)

Nasser, Ali; Kassem, Mohamed A.; Elsayed, Ayman; Gepreel, Mohamed A.; Moniem, Ahmed A.

2016-11-01

WC-W2C/ZrO2 nanocomposites were synthesized by pressure-less sintering (PS) and spark plasma sintering (SPS) of tungsten carbide/yttria-stabilized tetragonal zirconia, WC/TZ-3Y. Prior to sintering, WC/TZ-3Y powders were totally ball-milled for 20 and 120 h to obtain targeted nano (N) and nano-nano (N-N) structures, indicated by transmission electron microscopy and powder x-ray diffraction (PXRD). The milled powders were processed via PS at temperatures of 1773 and 1973 K for 70 min and SPS at 1773 K for 10 min. PXRD as well as SEM-EDS indicated the formation of WC-W2C/ZrO2 composites after sintering. The mechanical properties were characterized via Vicker microhardness and nanoindentation techniques indicating enhancements for sufficiently consolidated composites with high W2C content. The effects of reducing particle sizes on phase transformation, microstructure and mechanical properties are reported. In general, the composites based on the N structure showed higher microhardness than those for N-N structure, except for the samples PS-sintered at 1773 K. For instance, after SPS at 1773 K, the N structure showed a microhardness of 18.24 GPa. Nanoindentation measurements revealed that nanoscale hardness up to 22.33 and 25.34 GPa and modulus of elasticity up to 340 and 560 GPa can be obtained for WC-W2C/ZrO2 nanocomposites synthesized by the low-cost PS at 1973 K and by SPS at 1773 K, respectively.

Mechanistic, kinetic, and processing aspects of tungsten chemical mechanical polishing

Science.gov (United States)