Vacuum brazing of TiAl48Cr2Nb2 casting alloys based on TiAl (γ intermetallic compound

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Z. Mirski

2010-01-01

Full Text Available A growing interest in modern engineering materials characterised by increasingly better operational parameters combined with a necessity to obtain joints of such materials representing good operation properties create important research and technological problems of today. These issues include also titanium joints or joints of titanium alloys based on intermetallic compounds. Brazing is one of the basic and sometimes even the only available welding method used for joining the aforesaid materials in production of various systems, heat exchangers and, in case of titanium alloys based on intermetallic compounds, turbine elements and space shuttle plating etc. This article presents the basic physical and chemical properties as well as the brazability of alloys based on intermetallic compounds. The work also describes the principle and mechanisms of diffusion-brazed joint formation as well as reveals the results of metallographic and strength tests involving diffusion-welded joints of TiAl48Cr3Nb2 casting alloy based on TiAl (γ phase with the use of sandwich-type layers of silver-based parent metal (grade B- Ag72Cu-780 (AG 401 and copper (grade CF032A. Structural examination was performed by means of light microscopy, scanning electron microscope (SEM and energy dispersion spectrometer (EDS. Furthermore, the article reveals the results of shear strength tests involving the aforementioned joints.

Effects of service environments on aluminum-brazed titanium (ABTi)

Science.gov (United States)

Cotton, W. L.

1978-01-01

Aluminum brazed titanium (ABTi) structures were evaluated during prolonged exposure to extreme environments: elevated temperature exposure to airline service fluids, hydraulic fluid, and seawater, followed by laboratory corrosion tests. Solid-face and perforated face honeycomb sandwich panel specimens, stressed panel assemblies, and faying surface brazed joints were tested. The corrosion resistance of ABTi is satisfactory for commercial airline service. Unprotected ABTi proved inherently resistant to attack by all of the extreme service aircraft environments except: seawater at 700 K (800 F) and above, dripping phosphate ester hydraulic fluid at 505 K (450 F), and a marine environment at ambient temperature. The natural oxides and deposits present on titanium surfaces in airline service provide protection against hot salt corrosion pitting. Coatings are required to protect titanium dripping phosphate ester fluid at elevated temperatures and to protect exposed acoustic honeycomb parts against corrosion in a marine environment.

Influence of liquid copper-silver brazing alloy on properties of high-strength and heat resistant alloys and steels

International Nuclear Information System (INIS)

Semenov, V.N.

1999-01-01

The influence of temperature, heating rate, microstructure, the duration of Cu-Ag melt attack during brazing, the thickness and the material of barrier coating on properties of materials (Ni-Cr alloys, Cr-Ni steals, a Fe-Ni base EhJ-702 alloy) being brazed is studied. The tests of specimens with a brazing alloy are carried out in the temperature range of 780-1000 deg C. It is revealed that heat resistant alloys under brazing conditions experience brittle fracture. Multiphase structure coarse grain, increased hydrogen content mechanical stress concentrators are found to intensity embrittlement of the materials. The use of barrier coating displaying a chemical affinity to the brazing alloy results in a decrease of the tendency to embrittlement

Microstructure and Interfacial Reactions During Vacuum Brazing of Stainless Steel to Titanium Using Ag-28 pct Cu Alloy

Science.gov (United States)

Laik, A.; Shirzadi, A. A.; Sharma, G.; Tewari, R.; Jayakumar, T.; Dey, G. K.

2015-02-01

Microstructural evolution and interfacial reactions during vacuum brazing of grade-2 Ti and 304L-type stainless steel (SS) using eutectic alloy Ag-28 wt pct Cu were investigated. A thin Ni-depleted zone of -Fe(Cr, Ni) solid solution formed on the SS-side of the braze zone (BZ). Cu from the braze alloy, in combination with the dissolved Fe and Ti from the base materials, formed a layer of ternary compound , adjacent to Ti in the BZ. In addition, four binary intermetallic compounds, CuTi, CuTi, CuTi and CuTi formed as parallel contiguous layers in the BZ. The unreacted Ag solidified as islands within the layers of CuTi and CuTi. Formation of an amorphous phase at certain locations in the BZ could be revealed. The -Ti(Cu) layer, formed due to diffusion of Cu into Ti-based material, transformed to an -Ti + CuTi eutectoid with lamellar morphology. Tensile test showed that the brazed joints had strength of 112 MPa and failed at the BZ. The possible sequence of events that led to the final microstructure and the mode of failure of these joints were delineated.

Active metal brazing of titanium to high-conductivity carbon-based sandwich structures

International Nuclear Information System (INIS)

Singh, M.; Morscher, Gregory N.; Shpargel, Tarah P.; Asthana, Rajiv

2008-01-01

Reactive brazing technology was developed and processing parameters were optimized for the bonding of titanium tubes, graphite foam, and high-conductivity carbon-carbon composite face sheets using the active braze Cusil-ABA paste and foils. The microstructure and composition of the joints, examined using scanning electron microscopy coupled with energy-dispersive spectroscopy, showed good bonding and braze penetration in all systems when braze paste was used. The hardness values of the brazed joints were consistent for the different specimen stacking configurations. Mechanical testing of Ti tube/foam/C-C composite structures both in tension and shear showed that failure always occurred in the foam material demonstrating that the brazed joint was sufficient for these types of sandwich structures

Microstructure evolution and mechanical properties of Ti−22Al−25Nb alloy joints brazed with Ti−Ni−Nb alloy

Energy Technology Data Exchange (ETDEWEB)

Wang, Y.; Cai, X.Q.; Yang, Z.W., E-mail: tjuyangzhenwen@163.com; Qiu, Q.W.; Wang, D.P.; Liu, Y.C.

2016-10-01

Ti{sub 45}Ni{sub 45}Nb{sub 10} (at.%) brazing alloy, fabricated by arc melting, was successfully used to braze Ti−22Al−25Nb (at.%) alloy. The microstructures of Ti{sub 45}Ni{sub 45}Nb{sub 10} brazing alloy and Ti−22Al−25Nb alloy brazed joints were analyzed using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), electron backscatter diffraction (EBSD), and micro-area X-ray diffraction (XRD). The effects of the brazing parameters on the interfacial microstructure and mechanical properties of the Ti−22Al−25Nb alloy brazed joints were investigated. The results showed that the joint was primarily comprised of two characteristic zones: diffusion zone I and central zone II, and the reaction phases formed in the brazed joint were the B2, O, τ{sub 3}, and Ti{sub 2}Ni phase. The crystal orientation of B2 phase in diffusion zone I was consistent with that in the Ti−22Al−25Nb substrate. The O phase was precipitated from the B2 phase. As the brazing temperature or holding time increased, τ{sub 3} was gradually replaced by the B2 phase, and the Ti{sub 2}Ni phase decreased and ultimately disappeared. The maximum shear strength achieved at room temperature was 318 MPa when the joint was brazed at 1180 °C for 20 min, whereas it was 278 MPa at 650 °C. Crack primarily propagated in the τ{sub 3} compound, which was extremely hard and brittle, and partially traversed the B2 and O phases. - Highlights: • Ti{sub 45}Ni{sub 45}Nb{sub 10} alloy was successfully developed to braze Ti−22Al−25Nb alloy. • Ti−22Al−25Nb alloy was transformed from B2 phase into the O + B2 duplex phase after brazing. • Crystal orientation of B2 in joint was dependent on metal substrate. • Correlation between joint microstructure and mechanical properties was revealed. • Ti−22Al−25Nb brazed joint had excellent ambient and high temperature strength.

High temperature soldering of the VT14 titanium alloy

International Nuclear Information System (INIS)

Besednyj, V.A.

1978-01-01

Two methods of brazing the VT14 alloys have been investigated, as well as the effect of annealing and heating during brazing and on mechanical properties of this alloy. Contact reaction brazing using a palladium layer has been shown to be applicable for simple-shape products, while capillary brazing using Cu-Ti, Ni-Ti and Fe-Ti brazing alloy systems, for complex-shape products. Brazed joints strength is similar to the strength of the VT14 alloy. Heating during brazing (960 deg - 1160 deg C) and the following annealing (900 deg C) have but a slight effect on the properties of the base metal, reducing strength by 2-5% and increasing ductility by 10-20%

Evaluation of mechanically alloyed Cu-based powders as filler alloy for brazing tungsten to a reduced activation ferritic-martensitic steel

Energy Technology Data Exchange (ETDEWEB)

Prado, J. de, E-mail: javier.deprado@urjc.es; Sánchez, M.; Ureña, A.

2017-07-15

80Cu-20Ti powders were evaluated for their use as filler alloy for high temperature brazing of tungsten to a reduced activation ferritic/martensitic steel (Eurofer), and its application for the first wall of the DEMO fusion reactor. The use of alloyed powders has not been widely considered for brazing purposes and could improve the operational brazeability of the studied system due to its narrower melting range, determined by DTA analysis, which enhances the spreading capabilities of the filler. Ti contained in the filler composition acts as an activator element, reacting and forming several interfacial layers at the Eurofer-braze, which enhances the wettability properties and chemical interaction at the brazing interface. Brazing thermal cycle also activated the diffusion phenomena, which mainly affected to the Eurofer alloying elements causing in it a softening band of approximately 400 μm of thickness. However, this softening effect did not degrade the shear strength of the brazed joints (94 ± 23 MPa), because failure during testing was always located at the tungsten-braze interface. - Highlights: •W-Eurofer brazed joints, manufactured using Cu-based mechanically alloyed powders as filler is proposed. •The benefits derivate from the alloyed composition could improve the operational brazeability of the studied system. •Tested pre-alloyed fillers have a more homogeneous melting stage which enhances its spreading and flowing capabilities. •This behaviour could lead to work with higher heating rates and lower brazing temperatures.

Development of Zn50 Brazing Alloy for Joining Mild Steel to Mild Steel (SAE1018

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S.C. Nwigbo

2014-09-01

Full Text Available This work has developed new brazing alloys for joining mild steel to mild steel (SAE1018 at a lower temperature. The alloys blends and error analysis were done by experimental design software (Design Expert 8.0.7.1. Design of experiments was done by Scheffe quadratic mixture method. The liquidus temperatures were predicted by calculation of phase diagrams of the alloying metals. The brazing alloys were produced by gravity technique and melted using silicon carbide graphite crucible. The quality of the brazing alloys was analyzed by optical microscopy (OM, atomic absorption spectroscopy (AAS and fourier transform infrared spectroscopy (FT-IR. Brazed joints were produced by torch method with a commercial flux. Brazing temperatures (liquidus were tracked by a digital infrared/laser pyrometer. Some mechanical properties studied were tensile strength and hardness. Finally, brazed joints produced from the developed brazing alloys were compared to that produced from muntz brass. Six (6 brazing alloys were successfully developed. Zinc and manganese were the main components, to which were added; 3 to 4 %wt silver and 11 to15 %wt modifying element. The microstructure showed a typical eutectic structure with zinc-rich phase distributed uniformly in the matrix with a combination of different sizes of dendrite, rounded blocks of compounds and hypoeutectic structures. AAS results indicated minimal out-gassing of zinc and FT-IR results indicated very low presence of atmospheric gas. The range of brazing temperature for best results was recorded from 690.90 to 735.10 0C. The joints produced from the developed brazing alloys had acceptable strengths with improved stress-strain behaviour compared to muntz brass.

Comparison of brazed joints made with BNi-1 and BNi-7 nickel-base brazing alloys

Directory of Open Access Journals (Sweden)

Zorc, Borut

2000-04-01

Full Text Available Kinetics of the processes are different with different types of brazing alloys. Precipitation processes in the parent metal close to the brazing gap are of great importance. They control the mechanical properties of the joint area when the brittle eutectic has disappeared from the gap. A comparative study of brazed joints on austenitic stainless alloys made with BNi-7 (Ni-P type and BNi-1 (Ni-Si-B type brazing alloys was made. Brazing alloys containing phosphorus behave in a different manner to those containing boron.

Las aleaciones de níquel se producen mediante tres sistemas de aleación: Ni-P, Ni-Si y Ni-B. Durante las reacciones metalúrgicas con el metal de base, la eutéctica frágil en la separación soldada puede transformarse en la solución dúctil-sólida con todas aleaciones. La cinética del proceso varía según el tipo de aleación. Los procesos de precipitación en el metal de base cerca de la separación soldada son de mucha importancia, ya que controlan las propiedades mecánicas de la área de unión después de desaparecer la eutéctica frágil de la separación. Se ha hecho un análisis comparativo de uniones soldadas en aleaciones austeníticas inoxidables realizadas con aleaciones BNi-7 (tipo Ni-P y BNi-1 (tipo Ni-Si-B. Las aleaciones que contienen fósforo se comportan de una manera diferente, tanto con el cambio de la eutéctica a la solución sólida, como con los procesos de precipitación en el metal de base cerca de la unión soldada.

Feasibility of long-life and corrosion-resistant canister with titanium cladding

International Nuclear Information System (INIS)

Furuya, Masahiro; Tokiwai, Moriyasu; Saegusa, Toshiari

2008-01-01

In order to store nuclear spent fuels for a long term, we propose the concept of stainless steel canister with titanium cladding. The stainless canister is first brazed to titanium plates, and then the brazed joints are covered with other titanium plates. A MIG brazing for titanium and stainless steel was demonstrated with a brazing metal of Cu-1Mn-3Si alloy (MG960). JIS G 0601 shear strength, tensile shear stress and peel strength tests are conducted for the optimized MIG brazing conditions. These results showed the MIG brazing specimens possess adequate structural strength. After the salt spray test on the basis of JIS Z 2371, there were no pitting and general corrosions on a TIG welding specimen between titanium plates. The corrosion resistance is therefore, sufficiently high. Manufacturing cost estimation suggests that the titanium cladding concept is feasible thereby using 1-mm-thick titanium plates to reduce the material cost. In addition to this concept, we propose another concept of the canister by using titanium-stainless steel cladding plates to reduce a number of brazing joints. (author)

Influence of brazing parameters and alloy composition on interface morphology of brazed diamond

Energy Technology Data Exchange (ETDEWEB)

Klotz, Ulrich E. [Empa, Swiss Federal Laboratories for Materials Testing and Research, Laboratory for Joining and Interface Technology, Uberlandstrasse 129, CH-8600 Duebendorf (Switzerland)], E-mail: klotz@fem-online.de; Liu Chunlei [Empa, Swiss Federal Laboratories for Materials Testing and Research, Laboratory for Joining and Interface Technology, Uberlandstrasse 129, CH-8600 Duebendorf (Switzerland); Khalid, Fazal A. [Faculty of Metallurgy and Materials Engineering, GIK Institute, Topi, NWFP (Pakistan); Elsener, Hans-Rudolf [Empa, Swiss Federal Laboratories for Materials Testing and Research, Laboratory for Joining and Interface Technology, Uberlandstrasse 129, CH-8600 Duebendorf (Switzerland)

2008-11-15

Active brazing is an effective technique for joining diamond or cBN grit to metallic substrates. This technique is currently used to manufacture superabrasive, high-performance tools. The investigation of interface reactions between diamond and active brazing alloys plays an important role in understanding and improving the brazing process and the resultant tool performance. Focused ion beam (FIB) milling enabled the high resolution investigation of these extremely difficult to prepare metal-diamond joints. The interfacial nanostructure is characterized by the formation of two layers of TiC with different morphologies. First a cuboidal layer forms directly on the diamond and reaches a thickness of approximately 70 nm. Then a second layer with columnar TiC crystals grows on the first layer into the brazing filler metal by a diffusion-controlled process. The combined thickness of both TiC layers varies between 50 nm and 600 nm depending on the brazing temperature and holding time.

Microstructure and mechanical properties of joints in sintered SiC fiber-bonded ceramics brazed with Ag-Cu-Ti alloy

Energy Technology Data Exchange (ETDEWEB)

Singh, Mrityunjay [Ohio Aerospace Institute, Cleveland, OH 44142 (United States); Matsunaga, Tadashi [R and D Division, Ube Industries, Ltd., Ube-shi, Yamaguchi 755-8633 (Japan); Lin, Hua-Tay [Materials Science and Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831-6068 (United States); Asthana, Rajiv, E-mail: asthanar@uwstout.edu [Department of Engineering and Technology, 326 Fryklund Hall, University of Wisconsin-Stout, Menomonie, WI 54751 (United States); Ishikawa, Toshihiro [R and D Division, Ube Industries, Ltd., Ube-shi, Yamaguchi 755-8633 (Japan)

2012-11-15

Active metal brazing of a new high thermal conductivity sintered SiC-polycrystalline fiber-bonded ceramic (SA-Tyrannohex{sup Registered-Sign }) has been carried out using a Ti-containing Ag-Cu active braze alloy (Cusil-ABA{sup Registered-Sign }). The brazed composite joints were characterized using scanning electron microscopy coupled with energy-dispersive X-ray spectrometry (SEM-EDS). The results show that this material can be successfully joined using judiciously selected off-the shelf active braze alloys to yield metallurgically sound joints possessing high integrity. Uniform and continuous joints were obtained irrespective of differences in the fiber orientation in the substrate material. Detailed interfacial microanalysis showed that the titanium reacts with C and Si to form TiC layer and a Ti-Si compound, respectively. Furthermore, the evaluation of shear strength of the joints was also conducted at ambient and elevated temperatures in air using the single-lap offset (SLO) shear test. The perpendicular-type SA-Tyrannohex joints exhibited apparent shear strengths of about 42 MPa and 25 MPa at 650 Degree-Sign C and 750 Degree-Sign C, respectively. The fracture at the higher temperature occurred at the interface between the reaction-formed TiC layer and braze. This might be caused by generation of stress intensity when a shear stress was applied, according to {mu}-FEA simulation results.

Brazing process for beryllium pieces at a temperature lower than 800 deg

International Nuclear Information System (INIS)

Cerutti, R.; Flegeau, G.; Haas, C.

1992-01-01

This patent describes a brazing process of a beryllium plate with monel rod at a temperature lower than 1073 K under high vacuum. The brazing alloy is composed (% in weight) of silver (58 to 65%), copper (26 to 29%), indium (9 to 13%) and titanium (0 to 2%). (A.B.). 4 refs., 1 fig

Reversible brazing process

Science.gov (United States)

Pierce, Jim D.; Stephens, John J.; Walker, Charles A.

1999-01-01

A method of reversibly brazing surfaces together. An interface is affixed to each surface. The interfaces can be affixed by processes such as mechanical joining, welding, or brazing. The two interfaces are then brazed together using a brazing process that does not defeat the surface to interface joint. Interfaces of materials such as Ni-200 can be affixed to metallic surfaces by welding or by brazing with a first braze alloy. The Ni-200 interfaces can then be brazed together using a second braze alloy. The second braze alloy can be chosen so that it minimally alters the properties of the interfaces to allow multiple braze, heat and disassemble, rebraze cycles.

Basic principles of creating a new generation of high- temperature brazing filler alloys

Science.gov (United States)

Kalin, B. A.; Suchkov, A. N.

2016-04-01

The development of new materials is based on the formation of a structural-phase state providing the desired properties by selecting the base and the complex of alloying elements. The development of amorphous filler alloys for a high-temperature brazing has its own features that are due to the limited life cycle and the production method of brazing filler alloys. The work presents a cycle of analytical and experimental materials science investigations including justification of the composition of a new amorphous filler alloy for brazing the products from zirconium alloys at the temperature of no more than 800 °C and at the unbrazing temperature of permanent joints of more than 1200 °C. The experimental alloys have been used for manufacture of amorphous ribbons by rapid quenching, of which the certification has been made by X-ray investigations and a differential-thermal analysis. These ribbons were used to obtain permanent joints from the spacer grid cells (made from the alloy Zr-1% Nb) of fuel assemblies of the thermal nuclear reactor VVER-440. The brazed samples in the form of a pair of cells have been exposed to corrosion tests in autoclaves in superheated water at a temperature of 350 °C, a pressure of 160 MPa and duration of up to 6,000 h. They have been also exposed to destructive tests using a tensile machine. The experimental results obtained have made it possible to propose and patent a brazing filler alloy of the following composition: Zr-5.5Fe-(2.5-3.5)Be-1Nb-(5-8)Cu-2Sn-0.4Cr-(0.5-1.0)Ge. Its melting point is 780 °C and the recommended brazing temperature is 800°C.

Process for forming unusually strong joints between metals and ceramics by brazing at temperatures that do no exceed 750 degree C.

Science.gov (United States)

Hammond, Joseph P.; David, Stan A.; Woodhouse, John J.

1986-01-01

This invention is a process for joining metals to ceramics to form very strong bonds using low brazing temperature, i.e., less than 750.degree. C., and particularly for joining nodular cast iron to partially stabilized zirconia. The process provides that the ceramic be coated with an active metal, such as titanium, that can form an intermetallic with a low melting point brazing alloy such as 60Ag-30Cu-10Sn. The nodular cast iron is coated with a noncarbon containing metal, such as copper, to prevent carbon in the nodular cast iron from dissolving in the brazing alloy. These coated surfaces can be brazed together with the brazing alloy between at less than 750.degree. C. to form a very strong joint. An even stronger bond can be formed if a transition piece is used between the metal and ceramic. It is preferred for the transition piece to have a coefficient of thermal compatible with the coefficient of thermal expansion of the ceramic, such as titanium.

Wetting and spreading behavior of molten brazing filler metallic alloys on metallic substrate

Science.gov (United States)

Kogi, Satoshi; Kajiura, Tetsurou; Hanada, Yukiakira; Miyazawa, Yasuyuki

2014-08-01

Wetting and spreading of molten brazing filler material are important factors that influence the brazing ability of a joint to be brazed. Several investigations into the wetting ability of a brazing filler alloy and its surface tension in molten state, in addition to effects of brazing time and temperature on the contact angle, have been carried out. In general, dissimilar-metals brazing technology and high-performance brazed joint are necessities for the manufacturing field in the near future. Therefore, to address this requirement, more such studies on wetting and spreading of filler material are required for a deeper understanding. Generally, surface roughness and surface conditions affect spreading of molten brazing filler material during brazing. Wetting by and interfacial reactions of the molten brazing filler material with the metallic substrate, especially, affect strongly the spreading of the filler material. In this study, the effects of surface roughness and surface conditions on the spreading of molten brazing filler metallic alloys were investigated. Ag-(40-x)Cu-xIn and Ag- (40-x)Cu-xSn (x=5, 10, 15, 20, 25) alloys were used as brazing filler materials. A mild-steel square plate (S45C (JIS); side: 30 mm; thickness: 3mm) was employed as the substrate. A few surfaces with varying roughness were prepared using emery paper. Brazing filler material and metallic base plate were first washed with acetone, and then a flux was applied to them. The filler, 50 mg, was placed on the center of the metallic base with the flux. A spreading test was performed under Ar gas using an electrically heated furnace, after which, the original spreading area, defined as the sessile drop area, and the apparent spreading area, produced by the capillary grooves, were both evaluated. It was observed that the spreading area decreased with increasing In and Sn content.

Brazing open cell reticulated copper foam to stainless steel tubing with vacuum furnace brazed gold/indium alloy plating

Science.gov (United States)

Howard, Stanley R [Windsor, SC; Korinko, Paul S [Aiken, SC

2008-05-27

A method of fabricating a heat exchanger includes brush electroplating plated layers for a brazing alloy onto a stainless steel tube in thin layers, over a nickel strike having a 1.3 .mu.m thickness. The resultant Au-18 In composition may be applied as a first layer of indium, 1.47 .mu.m thick, and a second layer of gold, 2.54 .mu.m thick. The order of plating helps control brazing erosion. Excessive amounts of brazing material are avoided by controlling the electroplating process. The reticulated copper foam rings are interference fit to the stainless steel tube, and in contact with the plated layers. The copper foam rings, the plated layers for brazing alloy, and the stainless steel tube are heated and cooled in a vacuum furnace at controlled rates, forming a bond of the copper foam rings to the stainless steel tube that improves heat transfer between the tube and the copper foam.

Evaluation of mechanically alloyed Cu-based powders as filler alloy for brazing tungsten to a reduced activation ferritic-martensitic steel

Science.gov (United States)

de Prado, J.; Sánchez, M.; Ureña, A.

2017-07-01

80Cu-20Ti powders were evaluated for their use as filler alloy for high temperature brazing of tungsten to a reduced activation ferritic/martensitic steel (Eurofer), and its application for the first wall of the DEMO fusion reactor. The use of alloyed powders has not been widely considered for brazing purposes and could improve the operational brazeability of the studied system due to its narrower melting range, determined by DTA analysis, which enhances the spreading capabilities of the filler. Ti contained in the filler composition acts as an activator element, reacting and forming several interfacial layers at the Eurofer-braze, which enhances the wettability properties and chemical interaction at the brazing interface. Brazing thermal cycle also activated the diffusion phenomena, which mainly affected to the Eurofer alloying elements causing in it a softening band of approximately 400 μm of thickness. However, this softening effect did not degrade the shear strength of the brazed joints (94 ± 23 MPa), because failure during testing was always located at the tungsten-braze interface.

Tensile Creep Properties of the 50Au-50Cu Braze Alloy

International Nuclear Information System (INIS)

Stephens, J.J.

1999-01-01

The 50Au-50CU (wt.%) alloy is a solid-solution strengthened braze alloy used extensively in conventional, hermetic metal/ceramic brazing applications where low vapor pressure is a requirement. Typical metal/ceramic base materials would be Kovar TM alloy and metallized and Ni-plated 94% alumina ceramic. The elevated temperature mechanical properties are important for permitting FEA evaluation of residual stresses in metal/ceramic brazes given specific geometries and braze cooldown profiles. For material with an atomic composition of 76.084 at.% CL 23.916 Au (i.e., on the Cu-rich side of Cu 3 Au) that was annealed for 2 hr. at 750 ampersand deg;C and water quenched a Garofalo sinh equation was found to adequately characterize the minimum strain rate data over the temperature mnge 450-850 ampersand deg;C. At lower temperatures (250 arid 350 ampersand deg;C), a conventional power law equation was found to characterize the data. For samples held long periods of time at 375 ampersand deg;C (96 hrs.) and slowly cooled to room temperature, a slight strengthening reaction was observed: with the stress necessary to reach the same strain rate increasing by about 15% above the baseline annealed and quenched data. X-ray diffiction indicates that the 96 hr at 375 ampersand deg;C + slow cool condition does indeed order. The microhardness of the ordered samples indicates a value of 94.5 VHN, compared to 93.7 VHN for the baseline annealed and quenched (disordered FCC) samples. From a brazing perspective, the relative sluggishness of this ordering reaction does not appear to pose a problem for braze joints cooled at reasonable rates following brazing

Researches and studies regarding brazed aluminium alloys microstructure used in aeronautic industry

Directory of Open Access Journals (Sweden)

A. Dimitrescu

2015-04-01

Full Text Available Brazing is applied to the merge of the pieces which are most required, tensile strength of the solder can reach high values. By brazing there can be assembled pieces of most metals and ferrous and nonferrous alloys, with high melting temperature. This paper presents an analysis of the microstructure of materials from a brazed merge of aluminum alloy L103 which is often used to produce pieces of aeronautical industry. Brazing material was performed using several technologies, and after examination of the microstructure of materials from the merge area it was established as optimal technology the technology which consist of pickling in Aloclene 100 solution with the deposition of filler material on both sides of the base material and the use of spectral acetylene and neutral flame.

Fluxless aluminum brazing

Science.gov (United States)

Werner, W.J.

1974-01-01

This invention relates to a fluxless brazing alloy for use in forming brazed composites made from members of aluminum and its alloys. The brazing alloy consists of 35-55% Al, 10--20% Si, 25-60% Ge; 65-88% Al, 2-20% Si, 2--18% In; 65--80% Al, 15-- 25% Si, 5- 15% Y. (0fficial Gazette)

Brazing technology of Ti alloy/stainless steel dissimilar metal joint at system integrated modular advanced reactor

International Nuclear Information System (INIS)

Kwon, Sang Chul; Kim, Sung Ho; Kim, Yong Wan; Kim, Jong In

2001-02-01

For the technoldogy development of brazing Ti alloy to stainless steel joints used at SMART, the status of brazing technology development, brazing processes, and the brazing technology of Ti alloy and stainless steel are reviewed. Because fusion welding process cannot be applied due to the formation of intermetallic compounds in the weld metal, brazing joint was selected at the design. The joint part is assembled with a thread composed with male part of Ti alloy tube and female part of stainless tube. The gap in the thread will be filled with brazing filler metal. However, brittle Ti-Fe intermetallic compounds are formed at the surface of stainless steel through the diffusion of Ti at the melt. Brazing conditions should be set-up to reduce the formation of intermetallic compounds. For that, 3 kinds of Ag filler metals were selected as the candidates and heating will be done with induction and electric furnaces. Through measuring of joint strength according to the control of pre- and post-braze treatment, heating rate and heating time, optimal brazing method will be fixed. To qualify the brazing procedure and performance and to check defects in final product, the inspection plan will be established according to the req2wuirements of AWS and ASME

Brazing technology of Ti alloy/stainless steel dissimilar metal joint at system integrated modular advanced reactor

Energy Technology Data Exchange (ETDEWEB)

Kwon, Sang Chul; Kim, Sung Ho; Kim, Yong Wan; Kim, Jong In

2001-02-01

For the technoldogy development of brazing Ti alloy to stainless steel joints used at SMART, the status of brazing technology development, brazing processes, and the brazing technology of Ti alloy and stainless steel are reviewed. Because fusion welding process cannot be applied due to the formation of intermetallic compounds in the weld metal, brazing joint was selected at the design. The joint part is assembled with a thread composed with male part of Ti alloy tube and female part of stainless tube. The gap in the thread will be filled with brazing filler metal. However, brittle Ti-Fe intermetallic compounds are formed at the surface of stainless steel through the diffusion of Ti at the melt. Brazing conditions should be set-up to reduce the formation of intermetallic compounds. For that, 3 kinds of Ag filler metals were selected as the candidates and heating will be done with induction and electric furnaces. Through measuring of joint strength according to the control of pre- and post-braze treatment, heating rate and heating time, optimal brazing method will be fixed. To qualify the brazing procedure and performance and to check defects in final product, the inspection plan will be established according to the req2wuirements of AWS and ASME.

Determination of phosphorus in gold or silver brazing alloys

International Nuclear Information System (INIS)

Antepenko, R.J.

1976-01-01

A spectrophotometric method has been devised for measuring microgram levels of phosphorus in brazing alloys of gold or silver alloys is normally measured by solid mass spectrometry, but the high nickel concentration produces a double ionized nickel spectral interference. The described procedures is based upon the formation of molybdovandophosphoric acid when a molybdate solution is added to an acidic solution containing orthophosphate and vanadate ions. The optimum acidity for forming the yellow colored product is 0.5 N hydrochloric acid. The working concentration range is from 0.1 to 1 ppm phosphorus using 100-mm cells and measuring the absorbance at 460 nm. The sample preparation procedure employs aqua regia to dissolve the alloy oxidize the phosphorus to orthophosphate. Cation-exchange chromatography is used to remove nickel ions and anion-exchange and chromatography to remove gold ions as the chloride complex. Excellent recoveries are obtained for standard phosphorus solutions run through the sample procedure. The procedure is applicable to a variety of gold or silver braze alloys requiring phosphorus analysis

HIGH TEMPERATURE BRAZING ALLOY FOR JOINT Fe-Cr-Al MATERIALS AND AUSTENITIC AND FERRITIC STAINLESS STEELS

Science.gov (United States)

Cost, R.C.

1958-07-15

A new high temperature brazing alloy is described that is particularly suitable for brazing iron-chromiumaluminum alloys. It consists of approximately 20% Cr, 6% Al, 10% Si, and from 1.5 to 5% phosphorus, the balance being iron.

Effect of alumina strengthening particles on brazed joints of GlidCop Al-15 copper alloy

International Nuclear Information System (INIS)

Chen, S.; Liu, J.Y.; Chin, B.A.

1994-01-01

Brazed joints of the alumina dispersion-strengthened copper alloy were developed using resistance heating brazing with BCuP-3 braze alloy. Experimental results show that tensile strength and fatigue properties are a function of the brazing process temperature cycle. Maximum tensile and fatigue properties can be obtained by choice of an optimal braze time and temperature. However, in both tensile and fatigue tests the brazed joints exhibited low ductility. Metallography of the fractured tensile and fatigue samples showed that cracks always initiated in and propagated along the interface between the transition layer and the braze metal. EDS analysis across the joint showed that P diffused very quickly into base metal along grain boundaries. A strong Al peak (associated with the detection of Al 2 O 3 ) was found that corresponded with the transition layer. Fractography showed an intergranular fracture pattern across this transition zone indicating that the observed segregation of alumina particles reduces the ductility of this region. ((orig.))

Synthesis and characterization of Ni-Mo filler brazing alloy for Mo-W joining for microwave tube technology

Directory of Open Access Journals (Sweden)

Frank Ferrer Sene

2013-04-01

Full Text Available A brazing process based on Ni-Mo alloy was developed to join porous tungsten cathode bottom and dense molybdenum cathode body for microwave tubes manufacture. The Ni-Mo alloy was obtained by mixing and milling powders in the eutectic composition, and applied on the surface of the components. The brazing was made at 1400 °C by using induction heating in hydrogen for 5 minutes. Alumina surfaces were coated with the binder and analyzed by Energy Dispersive X-rays Fluorescence. The brazed samples were analyzed by Scanning Electron Microscopy coupled to Energy Dispersive Spectroscopy. Stress-strain tests were performed to determine the mechanical behavior of the joining. The quality of the brazing was evaluated by assuring the presence of a "meniscus" formed by the Ni-Mo alloy on the border of the tungsten and molybdenum joint, the absence of microstructural defects in the interface between the tungsten and molybdenum alloys, and the adhesion of the brazed components.

Copper-silver-titanium filler metal for direct brazing of structural ceramics

Science.gov (United States)

Moorhead, Arthur J.

1987-01-01

A method of joining ceramics and metals to themselves and to one another is described using a brazing filler metal consisting essentially of 35 to 50 atomic percent copper, 15 to 50 atomic percent silver and 10 to 45 atomic percent titanium. This method produces strong joints that can withstand high service temperatures and oxidizing environments.

Deposition of thin film of titanium on ceramic substrate using the discharge for hollow cathode for Al2O3/Al2O3 indirect brazing

Directory of Open Access Journals (Sweden)

Mary Roberta Meira Marinho

2009-01-01

Full Text Available Thin films of titanium were deposited onto Al2O3 substrate by hollow cathode discharge method for the formation of a ceramic-ceramic joint using indirect brazing method. An advantage of using this technique is that a relatively small amount of titanium is required for the metallization of the ceramic surface when compared with other conventional methods. Rapidly solidified brazing filler of Cu49Ag45Ce6 in the form of ribbons was used. The thickness of deposited titanium layer and the brazing temperature/time were varied. The quality of the brazed joint was evaluated through the three point bending flexural tests. The brazed joints presented high flexural resistance values up to 176 MPa showing the efficiency of the technique.

Braze alloy process and strength characterization studies for 18 nickel grade 200 maraging steel with application to wind tunnel models

Science.gov (United States)

Bradshaw, James F.; Sandefur, Paul G., Jr.; Young, Clarence P., Jr.

1991-01-01

A comprehensive study of braze alloy selection process and strength characterization with application to wind tunnel models is presented. The applications for this study include the installation of stainless steel pressure tubing in model airfoil sections make of 18 Ni 200 grade maraging steel and the joining of wing structural components by brazing. Acceptable braze alloys for these applications are identified along with process, thermal braze cycle data, and thermal management procedures. Shear specimens are used to evaluate comparative shear strength properties for the various alloys at both room and cryogenic (-300 F) temperatures and include the effects of electroless nickel plating. Nickel plating was found to significantly enhance both the wetability and strength properties for the various braze alloys studied. The data are provided for use in selecting braze alloys for use with 18 Ni grade 200 steel in the design of wind tunnel models to be tested in an ambient or cryogenic environment.

Hermetic diamond capsules for biomedical implants enabled by gold active braze alloys.

Science.gov (United States)

Lichter, Samantha G; Escudié, Mathilde C; Stacey, Alastair D; Ganesan, Kumaravelu; Fox, Kate; Ahnood, Arman; Apollo, Nicholas V; Kua, Dunstan C; Lee, Aaron Z; McGowan, Ceara; Saunders, Alexia L; Burns, Owen; Nayagam, David A X; Williams, Richard A; Garrett, David J; Meffin, Hamish; Prawer, Steven

2015-01-01

As the field of biomedical implants matures the functionality of implants is rapidly increasing. In the field of neural prostheses this is particularly apparent as researchers strive to build devices that interact with highly complex neural systems such as vision, hearing, touch and movement. A retinal implant, for example, is a highly complex device and the surgery, training and rehabilitation requirements involved in deploying such devices are extensive. Ideally, such devices will be implanted only once and will continue to function effectively for the lifetime of the patient. The first and most pivotal factor that determines device longevity is the encapsulation that separates the sensitive electronics of the device from the biological environment. This paper describes the realisation of a free standing device encapsulation made from diamond, the most impervious, long lasting and biochemically inert material known. A process of laser micro-machining and brazing is described detailing the fabrication of hermetic electrical feedthroughs and laser weldable seams using a 96.4% gold active braze alloy, another material renowned for biochemical longevity. Accelerated ageing of the braze alloy, feedthroughs and hermetic capsules yielded no evidence of corrosion and no loss of hermeticity. Samples of the gold braze implanted for 15 weeks, in vivo, caused minimal histopathological reaction and results were comparable to those obtained from medical grade silicone controls. The work described represents a first account of a free standing, fully functional hermetic diamond encapsulation for biomedical implants, enabled by gold active alloy brazing and laser micro-machining. Copyright © 2015 Elsevier Ltd. All rights reserved.

Features of Pd-Ni-Fe solder system for vacuum brazing of low alloy steels

International Nuclear Information System (INIS)

Radzievskij, V.N.; Kurochko, R.S.; Lotsmanov, S.N.; Rymar', V.I.

1975-01-01

The brazing solder of the Pd-Ni-Fe alloyed with copper and lithium, in order to decrease the melting point and provide for a better spreading, when soldered in vacuum ensures a uniform strength of soldered joints with the base metal of low-alloyed steels of 34KHNIM-type. The properties of low-alloyed steel joints brazed with the Pd-Ni-Fe-system solder little depend on the changes in the soldering parameters. The soldered joint keeps a homogeneous structure after all the stages of heat treatment (annealing, quenching and tempering)

Microstructural development of diffusion-brazed austenitic stainless steel to magnesium alloy using a nickel interlayer

International Nuclear Information System (INIS)

Elthalabawy, Waled M.; Khan, Tahir I.

2010-01-01

The differences in physical and metallurgical properties of stainless steels and magnesium alloys make them difficult to join using conventional fusion welding processes. Therefore, the diffusion brazing of 316L steel to magnesium alloy (AZ31) was performed using a double stage bonding process. To join these dissimilar alloys, the solid-state diffusion bonding of 316L steel to a Ni interlayer was carried out at 900 deg. C followed by diffusion brazing to AZ31 at 510 deg. C. Metallographic and compositional analyses show that a metallurgical bond was achieved with a shear strength of 54 MPa. However, during the diffusion brazing stage B 2 intermetallic compounds form within the joint and these intermetallics are pushed ahead of the solid/liquid interface during isothermal solidification of the joint. These intermetallics had a detrimental effect on joint strengths when the joint was held at the diffusion brazing temperature for longer than 20 min.

Self-brazing Mechanism of Aluminum Alloy at Medium Temperature

Directory of Open Access Journals (Sweden)

CHENG Fang-jie

2018-01-01

Full Text Available ZnCl2 and SnCl2 were added to the AlF3-CsF eutectic flux, which can be used for connecting aluminum alloy sheet by self-brazing at medium temperature. The influence of the amount of ZnCl2 and SnCl2 and the size of the T-joint area on the interface microstructure and the self-brazing joint mechanical properties was investigated. The interface microstructure, chemical compositions, defects and tensile fractography of the self-brazing joints were analyzed by metallographic microscope, scanning electron microscope and energy dispersive spectroscopy. The results show that the joints are soundly bonded when both the mass fractions of ZnCl2 and SnCl2 are about 4%; the replacement reactions between Zn2+, Sn2+ of flux and Al atoms of base metal occur during brazing, then the liquid metals of Sn and Zn appear, a great degree of Zn which has high solid solution with Al spreads rapidly to the base metal; Sn is distributed along the interface forming a low melting point metal layer with Zn and Al; the brazing of joints with small area can be realized easily; there are a lot of dimples on the fracture surface and the tensile strength of the brazing joint reaches (58±5MPa.

Titanium by design: TRIP titanium alloy

Science.gov (United States)

Tran, Jamie

Motivated by the prospect of lower cost Ti production processes, new directions in Ti alloy design were explored for naval and automotive applications. Building on the experience of the Steel Research Group at Northwestern University, an analogous design process was taken with titanium. As a new project, essential kinetic databases and models were developed for the design process and used to create a prototype design. Diffusion kinetic models were developed to predict the change in phase compositions and microstructure during heat treatment. Combining a mobility database created in this research with a licensed thermodynamic database, ThermoCalc and DICTRA software was used to model kinetic compositional changes in titanium alloys. Experimental diffusion couples were created and compared to DICTRA simulations to refine mobility parameters in the titanium mobility database. The software and database were able to predict homogenization times and the beta→alpha plate thickening kinetics during cooling in the near-alpha Ti5111 alloy. The results of these models were compared to LEAP microanalysis and found to be in reasonable agreement. Powder metallurgy was explored using SPS at GM R&D to reduce the cost of titanium alloys. Fully dense Ti5111 alloys were produced and achieved similar microstructures to wrought Ti5111. High levels of oxygen in these alloys increased the strength while reducing the ductility. Preliminary Ti5111+Y alloys were created, where yttrium additions successfully gettered excess oxygen to create oxides. However, undesirable large oxides formed, indicating more research is needed into the homogeneous distribution of the yttrium powder to create finer oxides. Principles established in steels were used to optimize the beta phase transformation stability for martensite transformation toughening in titanium alloys. The Olson-Cohen kinetic model is calibrated to shear strains in titanium. A frictional work database is established for common alloying

Copper-silver-titanium-tin filler metal for direct brazing of structural ceramics

Science.gov (United States)

Moorhead, Arthur J.

1988-04-05

A method of joining ceramics and metals to themselves and to one another at about 800.degree. C. is described using a brazing filler metal consisting essentially of 35 to 50 at. % copper, 40 to 50 at. % silver, 1 to 15 at. % titanium, and 2 to 8 at. % tin. This method produces strong joints that can withstand high service temperatures and oxidizing environments.

Active vacuum brazing of CNT films to metal substrates for superior electron field emission performance

Science.gov (United States)

Longtin, Rémi; Sanchez-Valencia, Juan Ramon; Shorubalko, Ivan; Furrer, Roman; Hack, Erwin; Elsener, Hansrudolf; Gröning, Oliver; Greenwood, Paul; Rupesinghe, Nalin; Teo, Kenneth; Leinenbach, Christian; Gröning, Pierangelo

2015-02-01

The joining of macroscopic films of vertically aligned multiwalled carbon nanotubes (CNTs) to titanium substrates is demonstrated by active vacuum brazing at 820 °C with a Ag-Cu-Ti alloy and at 880 °C with a Cu-Sn-Ti-Zr alloy. The brazing methodology was elaborated in order to enable the production of highly electrically and thermally conductive CNT/metal substrate contacts. The interfacial electrical resistances of the joints were measured to be as low as 0.35 Ω. The improved interfacial transport properties in the brazed films lead to superior electron field-emission properties when compared to the as-grown films. An emission current of 150 μA was drawn from the brazed nanotubes at an applied electric field of 0.6 V μm-1. The improvement in electron field-emission is mainly attributed to the reduction of the contact resistance between the nanotubes and the substrate. The joints have high re-melting temperatures up to the solidus temperatures of the alloys; far greater than what is achievable with standard solders, thus expanding the application potential of CNT films to high-current and high-power applications where substantial frictional or resistive heating is expected.

Large Area Active Brazing of Multi-tile Ceramic-Metal Structures

Science.gov (United States)

2012-05-01

metallurgical bonds. The major disadvantage of using active brazing for metals and ceramics is the high processing temperature required that results in...steels) and form strong, metallurgical bonds. However, the high processing temperatures result in large strain (stress) build-up from the inherent...metals such as titanium alloys and stainless steels) and form strong, metallurgical bonds. However, the high processing temperatures result in large

The dissimilar brazing of Kovar alloy to SiCp/Al composites using silver-based filler metal foil

Science.gov (United States)

Wang, Peng; Xu, Dongxia; Zhai, Yahong; Niu, Jitai

2017-09-01

Aluminum metal matrix composites with high SiC content (60 vol.% SiCp/Al MMCs) were surface metallized with a Ni-P alloy coating, and vacuum brazing between the composites and Kovar alloy were performed using rapidly cooled Ag-22.0Cu-15.9In-10.86Sn-1.84Ti (wt%) foil. The effects of Ni-P alloy coating and brazing parameters on the joint microstructures and properties were researched by SEM, EDS, and single lap shear test, respectively. Results show that Ag-Al intermetallic strips were formed in the 6063Al matrix and filler metal layer because of diffusion, and they were arranged regularly and accumulated gradually as the brazing temperature was increased ( T/°C = 550-600) or the soaking time was prolonged ( t/min = 10-50). However, excessive strips would destroy the uniformity of seams and lead to a reduced bonding strength (at most 70 MPa). Using a Ni-P alloy coating, void free joints without those strips were obtained at 560 °C after 20 min soaking time, and a higher shear strength of 90 MPa was achieved. The appropriate interface reaction ( 2 μm transition layer) that occurred along the Ni-P alloy coating/filler metal/Kovar alloy interfaces resulted in better metallurgical bonding. In this research, the developed Ag-based filler metal was suitable for brazing the dissimilar materials of Ni-P alloy-coated SiCp/Al MMCs and Kovar alloy, and capable welding parameters were also broadened.

High-temperature brazing of graphite using aluminium as brazing alloy

International Nuclear Information System (INIS)

Anikin, L.T.; Kravetskij, G.A.; Dergunova, V.S.

1977-01-01

The possibility of enhancing the strength of brazed joints, as well as the effect of the parameters of resistance heating of graphite VPP with PA-4 aluminium on the structure, composition and strength of the joint have been studied. It has been established that brazing of graphite materials, using an aluminium solder will produce a heat-resistant joint of a graphitic composition if the brazing temperature exceeds 2200 deg C. Thermocycling in the course of brazing results in a substantial (1.5-fold) increase in the strength of brazed joints

Titanium and titanium alloys: fundamentals and applications

National Research Council Canada - National Science Library

Leyens, C; Peters, M

2003-01-01

... number of titanium alloys have paved the way for light metals to vastly expand into many industrial applications. Titanium and its alloys stand out primarily due to their high specific strength and excellent corrosion resistance, at just half the weight of steels and Ni-based superalloys. This explains their early success in the aerospace and the...

Surface modification of titanium and titanium alloys by ion implantation.

Science.gov (United States)

Rautray, Tapash R; Narayanan, R; Kwon, Tae-Yub; Kim, Kyo-Han

2010-05-01

Titanium and titanium alloys are widely used in biomedical devices and components, especially as hard tissue replacements as well as in cardiac and cardiovascular applications, because of their desirable properties, such as relatively low modulus, good fatigue strength, formability, machinability, corrosion resistance, and biocompatibility. However, titanium and its alloys cannot meet all of the clinical requirements. Therefore, to improve the biological, chemical, and mechanical properties, surface modification is often performed. In view of this, the current review casts new light on surface modification of titanium and titanium alloys by ion beam implantation. (c) 2010 Wiley Periodicals, Inc.

Physical metallurgy of titanium alloys

International Nuclear Information System (INIS)

Collings, E.W.

1988-01-01

Researches in electric, magnetic, thermophysical properties of titanium alloys in the wide range of temperatures (from helium upto elevated one), as well as stability of phases in alloys of different types are generalized. Fundamental description of physical properties of binary model alloys is given. Acoustic emission, shape memory and Bauschinger effects, pseudoelasticity, aging and other aspects of physical metallurgy of titanium alloys are considered

Surface development of a brazing alloy during heat treatment-a comparison between UHV and APXPS

Science.gov (United States)

Rullik, L.; Johansson, N.; Bertram, F.; Evertsson, J.; Stenqvist, T.; Lundgren, E.

2018-01-01

In an attempt to bridge the pressure gap, APXPS was used to follow the surface development of an aluminum brazing sheet during heating in an ambient oxygen-pressure mimicking the environment of an industrial brazing furnace. The studied aluminum alloy brazing sheet is a composite material consisting of two aluminum alloy standards whose surface is covered with a native aluminum oxide film. To emphasize the necessity of studies of this system in ambient sample environments it is compared to measurements in UHV. Changes in thickness and composition of the surface oxide were followed after heating to 300 °C, 400 °C, and 500 °C. The two sets presented in this paper show that the surface development strongly depends on the environment the sample is heated in.

Advances in titanium alloys

International Nuclear Information System (INIS)

Seagle, S.R.; Wood, J.R.

1993-01-01

As described above, new developments in the aerospace market are focusing on higher temperature alloys for jet engine components and higher strength/toughness alloys for airframe applications. Conventional alloys for engines have reached their maximum useful temperature of about 1000 F (540 C) because of oxidation resistance requirements. IMI 834 and Ti-1100 advanced alloys show some improvement, however, the major improvement appears to be in gamma titanium aluminides which could extend the maximum usage temperature to about 1500 F (815 C). This puts titanium alloys in a competitive position to replace nickel-base superalloys. Advanced airframe alloys such as Ti-6-22-22S, Beta C TM , Ti-15-333 and Ti-10-2-3 with higher strength than conventional Ti-6-4 are being utilized in significantly greater quantities, both in military and commercial applications. These alloys offer improved strength with little or no sacrifice in toughness and improved formability, in some cases. Advanced industrial alloys are being developed for improved corrosion resistance in more reducing and higher temperature environments such as those encountered in sour gas wells. Efforts are focused on small precious metal additions to optimize corrosion performance for specific applications at a modest increase in cost. As these applications develop, the usage of titanium alloys for industrial markets should steadily increase to approach that for aerospace applications. (orig.)

Corrosion resistance of titanium alloys for dentistry

International Nuclear Information System (INIS)

Laskawiec, J.; Michalik, R.

2001-01-01

Titanium and its alloys belong to biomaterials which the application scope in medicine increases. Some properties of the alloys, such as high mechanical strength, low density, low Young's modulus, high corrosion resistance and good biotolerance decide about it. The main areas of the application of titanium and its alloys are: orthopedics and traumatology, cardiosurgery, faciomaxillary surgery and dentistry. The results of investigations concerning the corrosion resistance of the technical titanium and Ti6Al14V alloy and comparatively a cobalt alloy of the Vitallium type in the artificial saliva is presented in the work. Significantly better corrosion resistance of titanium and the Ti6Al14V than the Co-Cr-Mo alloy was found. (author)

Iron-titanium-mischmetal alloys for hydrogen storage

Science.gov (United States)

Sandrock, Gary Dale

1978-01-01

A method for the preparation of an iron-titanium-mischmetal alloy which is used for the storage of hydrogen. The alloy is prepared by air-melting an iron charge in a clay-graphite crucible, adding titanium and deoxidizing with mischmetal. The resultant alloy contains less than about 0.1% oxygen and exhibits a capability for hydrogen sorption in less than half the time required by vacuum-melted, iron-titanium alloys.

Microstructure of the Transitional Area of the Connection of a High-temperature Ni-based Brazing Alloy and Stainless Steel AISI 321 (X6CrNiTi 18–10

Directory of Open Access Journals (Sweden)

R. Augustin

2010-01-01

Full Text Available This paper presents a detailed examination of the structure of the transitional area between a brazing alloy and the parent material, the dimensions of the diffusion zones that are created, and the influence on them of a change in the brazing parameters. Connections between Ni-based brazing alloys (NI 102 with a small content of B and AISI 321 stainless steel (X6CrNiTi 18–10 were created in a vacuum (10−2 Pa at various brazing temperatures and for various holding times at the brazing temperature. Various specimens were tested. First, the brazing alloys were wetted and the dependence of the wetting on the brazing parameters was assessed. Then a chemical microanalysis was made of the interface between the brazing alloy and the parent material. The individual diffusion zones were identified on pictures from a light microscope and REM, and their dimensions, together with their dependence on the brazing parameters, were determined.

The interaction of reaction-bonded silicon carbide and inconel 600 with a nickel-based brazing alloy

Science.gov (United States)

McDermid, J. R.; Pugh, M. D.; Drew, R. A. L.

1989-09-01

The objective of the present research was to join reaction-bonded silicon carbide (RBSC) to INCONEL 600 (a nickel-based superalloy) for use in advanced heat engine applications using either direct brazing or composite interlayer joining. Direct brazing experiments employed American Welding Society (AWS) BNi-5, a commercial nickel-based brazing alloy, as a filler material; composite interlayers consisted of intimate mixtures of α-SiC and BNi-5 powders. Both methods resulted in the liquid filler metal forming a Ni-Si liquid with the free Si in the RBSC, which, in turn, reacted vigorously with the SiC component of the RBSC to form low melting point constituents in both starting materials and Cr carbides at the metal-ceramic interface. Using solution thermodynamics, it was shown that a Ni-Si liquid of greater than 60 at. pct Ni will decompose a-SiC at the experimental brazing temperature of 1200 ‡C; these calculations are consistent with the experimentally observed composition profiles and reaction morphology within the ceramic. It was concluded that the joining of RBSC to INCONEL 600 using a nickel-based brazing alloy is not feasible due to the inevitability of the filler metal reacting with the ceramic, degrading the high-temperature properties of the base materials.

Sealing glasses for titanium and titanium alloys

Science.gov (United States)

Brow, Richard K.; McCollister, Howard L.; Phifer, Carol C.; Day, Delbert E.

1997-01-01

Barium lanthanoborate sealing-glass compositions are provided comprising various combinations (in terms of mole-%) of boron oxide (B.sub.2 O.sub.3), barium oxide (BaO), lanthanum oxide (La.sub.2 O.sub.3), and at least one other oxide selected from the group consisting of aluminum oxide (Al.sub.2 O.sub.3), calcium oxide (CaO), lithium oxide (Li.sub.2 O), sodium oxide (Na.sub.2 O), silicon dioxide (SiO.sub.2), or titanium dioxide (TiO.sub.2). These sealing-glass compositions are useful for forming hermetic glass-to-metal seals with titanium and titanium alloys having an improved aqueous durability and favorable sealing characteristics. Examples of the sealing-glass compositions are provided having coefficients of thermal expansion about that of titanium or titanium alloys, and with sealing temperatures less than about 900.degree. C., and generally about 700.degree.-800.degree. C. The barium lanthanoborate sealing-glass compositions are useful for components and devices requiring prolonged exposure to moisture or water, and for implanted biomedical devices (e.g. batteries, pacemakers, defibrillators, pumps).

Determination of local constitutive properties of titanium alloy matrix in boron-modified titanium alloys using spherical indentation

International Nuclear Information System (INIS)

Sreeranganathan, A.; Gokhale, A.; Tamirisakandala, S.

2008-01-01

The constitutive properties of the titanium alloy matrix in boron-modified titanium alloys are different from those of the corresponding unreinforced alloy due to the microstructural changes resulting from the addition of boron. Experimental and finite-element analyses of spherical indentation with a large penetration depth to indenter radius ratio are used to compute the local constitutive properties of the matrix alloy. The results are compared with that of the corresponding alloy without boron, processed in the same manner

Corrosion behavior in high-temperature pressurized water of Zircaloy-4 joints brazed with Zr-Cu-based amorphous filler alloys

Energy Technology Data Exchange (ETDEWEB)

Lee, Jung Gu, E-mail: jglee88@ulsan.ac.kr [School of Materials Science and Engineering, University of Ulsan, Ulsan 44610 (Korea, Republic of); Lee, Gyoung-Ja; Park, Jin-Ju [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 34057 (Korea, Republic of); Lee, Min-Ku, E-mail: leeminku@kaeri.re.kr [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 34057 (Korea, Republic of)

2017-05-15

The compositional effects of ternary Zr-Cu-X (X: Al, Fe) amorphous filler alloys on galvanic corrosion susceptibility in high-temperature pressurized water were investigated for Zircaloy-4 brazed joints. Through an Al-induced microgalvanic reaction that deteriorated the overall nobility of the joint, application of the Zr-Cu-Al filler alloy caused galvanic coupling to develop readily between the Al-bearing joint and the Al-free base metal, finally leading to massive localized corrosion of the joint. Contrastingly, joints prepared with a Zr-Cu-Fe filler alloy showed excellent corrosion resistance comparable to that of the Zircaloy-4 base metal, since the Cu and Fe elements forming fine intermetallic particles with Zr did not influence the electrochemical stability of the resultant joints. The present results demonstrate that Fe is a more suitable alloying element than Al for brazing filler alloys subjected to high-temperature corrosive environments. - Highlights: •Corrosion of Zircaloy-4 joints brazed with Zr-Cu-X filler alloys was investigated. •Alloyed Al deteriorated the overall nobility of joints by microgalvanic reaction. •Compositional gradient of Al in joints was the driving force for galvanic corrosion. •Cu and Fe did not influence the electrochemical stability of joints. •Zr-Cu-Fe filler alloy yielded excellent high-temperature corrosion resistance.

Corrosion behavior in high-temperature pressurized water of Zircaloy-4 joints brazed with Zr-Cu-based amorphous filler alloys

International Nuclear Information System (INIS)

Lee, Jung Gu; Lee, Gyoung-Ja; Park, Jin-Ju; Lee, Min-Ku

2017-01-01

The compositional effects of ternary Zr-Cu-X (X: Al, Fe) amorphous filler alloys on galvanic corrosion susceptibility in high-temperature pressurized water were investigated for Zircaloy-4 brazed joints. Through an Al-induced microgalvanic reaction that deteriorated the overall nobility of the joint, application of the Zr-Cu-Al filler alloy caused galvanic coupling to develop readily between the Al-bearing joint and the Al-free base metal, finally leading to massive localized corrosion of the joint. Contrastingly, joints prepared with a Zr-Cu-Fe filler alloy showed excellent corrosion resistance comparable to that of the Zircaloy-4 base metal, since the Cu and Fe elements forming fine intermetallic particles with Zr did not influence the electrochemical stability of the resultant joints. The present results demonstrate that Fe is a more suitable alloying element than Al for brazing filler alloys subjected to high-temperature corrosive environments. - Highlights: •Corrosion of Zircaloy-4 joints brazed with Zr-Cu-X filler alloys was investigated. •Alloyed Al deteriorated the overall nobility of joints by microgalvanic reaction. •Compositional gradient of Al in joints was the driving force for galvanic corrosion. •Cu and Fe did not influence the electrochemical stability of joints. •Zr-Cu-Fe filler alloy yielded excellent high-temperature corrosion resistance.

High temperature brazing of reactor materials

International Nuclear Information System (INIS)

Orlov, A.V.; Nechaev, V.A.; Rybkin, B.V.; Ponimash, I.D.

1990-01-01

Application of high-temperature brazing for joining products of such materials as molybdenum, tungsten, zirconium, beryllium, magnesium, nickel and aluminium alloys, graphite ceramics etc. is described. Brazing materials composition and brazed joints properties are presented. A satisfactory strength of brazed joints is detected under reactor operation temperatures and coolant and irradiation effect

Thermomechanical treatment of titanium alloys

International Nuclear Information System (INIS)

Khorev, A.K.

1979-01-01

The problems of the theory and practical application of thermomechanical treatment of titanium alloys are presented. On the basis of the systematic investigations developed are the methods of thermomechanical treatment of titanium alloys, established are the optimum procedures and produced are the bases of their industrial application with an account of alloy technological peculiarities and the procedure efficiency. It is found that those strengthening methods are more efficient at which the contribution of dispersion hardening prevails over the strengthening by phase hardening

Research and Development on Titanium Alloys

Science.gov (United States)

1949-10-31

information concerning the runs made * * In order to check the general operation of the train and furnace, a number of qualitative runs were made. These runs... General Technique. * . . * * . 109 The Analysis of Titanium . . . . ... ... 112 Notes and Comments, . . . .. . .. . . . 113 The Results from Vacuum...described in this report are as follows: 1. Arc ielting Titanium-Base Alloys. 2. Evaluation of Experimental Titanium-Base Alloys. 3. Investigation of

Machining of titanium alloys

CERN Document Server

2014-01-01

This book presents a collection of examples illustrating the resent research advances in the machining of titanium alloys. These materials have excellent strength and fracture toughness as well as low density and good corrosion resistance; however, machinability is still poor due to their low thermal conductivity and high chemical reactivity with cutting tool materials. This book presents solutions to enhance machinability in titanium-based alloys and serves as a useful reference to professionals and researchers in aerospace, automotive and biomedical fields.

Joining of Si3N4 ceramic using PdCo(NiSiB–V system brazing filler alloy and interfacial reactions

Directory of Open Access Journals (Sweden)

Huaping Xiong

2014-02-01

Full Text Available The wettability of V-active PdCo-based alloys on Si3N4 ceramic was studied with the sessile drop method. And the alloy of Pd50.0–Co33.7–Ni4.0–Si2.0–B0.7–V9.6 (wt%, was developed for Si3N4 ceramic joining in the present investigation. The rapidly-solidified brazing foils were fabricated by the alloy Pd50.0–Co33.7–Ni4.0–Si2.0–B0.7–V9.6. The average room-temperature three-point bend strength of the Si3N4/Si3N4 joints brazed at 1453 K for 10 min was 205.6 MPa, and the newly developed braze gives joint strengths of 210.9 MPa, 206.6 MPa and 80.2 MPa at high temperatures of 973 K, 1073 K and 1173 K respectively. The interfacial reaction products in the Si3N4/Si3N4 joint brazed at 1453 K for 10 min were identified to be VN and Pd2Si by XRD analysis. Based on the XEDS analysis result, the residual brazing alloy existing at the central part of the joint was verified as Co-rich phases, in which the concentration of element Pd was high up to 18.0–19.1 at%. The mechanism of the interfacial reactions was discussed. Pd should be a good choice as useful alloying element in newer high-temperature braze candidates for the joining of Si-based ceramics.

Corrosion of titanium and titanium alloys in spent fuel repository conditions - literature review

International Nuclear Information System (INIS)

Aho-Mantila, I.; Haenninen, H.; Aaltonen, P.; Taehtinen, S.

1985-03-01

The spent nuclear fuel is planned to be disposed in Finnish bedrock. The canister of spent fuel in waste repository is one barrier to the release of radionuclides. It is possible to choose a canister material with a known, measurable corrosion rate and to make it with thickness allowing corrosion to occur. The other possibility is to use a material which is nearly immune to general corrosion. In this second category there are titanium and titanium alloys which exhibit a very high degree of resistance to general corrosion. In this literature study the corrosion properties of unalloyed titanium, titanium alloyed with palladium and titanium alloyed with molybdenum and nickel are reviewed. The two titanium alloys own in addition to the excellent general corrosion properties outstanding properties against localized corrosion like pitting or crevice corrosion. Stress corrosion cracking and corrosion fatique of titanium seem not to be a problem in the repository conditions, but the possibilities of delayed cracking caused by hydrogen should be carefully appreciated. (author)

Active brazed diamond and cubic boron nitride interfacial nanostructure and application

International Nuclear Information System (INIS)

Klotz, U.E.; Elsener, H.R.; Elsener, H.R.

2005-01-01

Active brazing is an effective technique for joining diamond or cBN grit onto metallic substrates. Current use of this technique is being made for super abrasive, high performance tools. The lecture will give an overview over different aspects such as (i) tool performance in selected applications, (ii) interfacial nanostructure between super abrasive grit and brazing alloys matrix, (iii) attempts to computer model such interface reactions and (iv) recent improvements of the abrasion resistance of the brazing alloy itself. Super abrasive tools with outstanding performance in applications such as grinding, honing or stone cutting can be manufactured by a single-layer of brazed diamond or cBN grit. A method to obtain regular grit patterns will be presented. Examples of prototype tools and their performance in different applications will be shown. The investigation of interface reactions between diamond and active brazing alloys plays an important role to further improve the brazing process and resulting tool performance. The interfacial nanostructure is characterised by a thin reaction layer of Ti with diamond and cBN, respectively. Results for Ag- and Cu-based brazing alloys will be presented and discussed in view of the influence of brazing process parameters and brazing alloy matrix. Computer modelling of the thermodynamics and kinetics of the interface reactions may allow optimising the process parameters. This requires reliable databases currently being built up. The potential of such methods in ceramic to metal joining will be described. The abrasion resistance of brazing alloys itself plays an important role for tool performance. A new method to achieve a dispersion of nano sized TiC precipitates in the alloy matrix by addition of an organic binder, decomposing during brazing will be presented. In an outlook further applications of brazed diamond grit, such as thermal management materials will be discussed. (author)

Research progress on laser surface modification of titanium alloys

International Nuclear Information System (INIS)

Tian, Y.S.; Chen, C.Z.; Li, S.T.; Huo, Q.H.

2005-01-01

Recent developments on laser surface modification of titanium and its alloys are reviewed. Due to the intrinsic properties of high coherence and directionality, laser beam can be focus onto metallic surface to perform a broad range of treatments such as remelting, alloying and cladding, which are used to improve the wear and corrosion resistance of titanium alloys. In addition, the fabrication of bioactive films on the surface of titanium alloys to improve their biocompatibility can be performed by the method of laser ablation deposition. The effect of some laser processing parameters on the resulting surface properties of titanium alloys is discussed. The problems to be solved and the prospects in the field of laser modification of titanium and its alloys are elucidated

Chitosan patterning on titanium alloys

OpenAIRE

Gilabert Chirivella, Eduardo; Pérez Feito, Ricardo; Ribeiro, Clarisse; Ribeiro, Sylvie; Correia, Daniela; González Martin, María Luisa; Manero Planella, José María; Lanceros Méndez, Senentxu; Gallego Ferrer, Gloria; Gómez Ribelles, José Luis

2017-01-01

Titanium and its alloys are widely used in medical implants because of their excellent properties. However, bacterial infection is a frequent cause of titanium-based implant failure and also compromises its osseointegration. In this study, we report a new simple method of providing titanium surfaces with antibacterial properties by alternating antibacterial chitosan domains with titanium domains in the micrometric scale. Surface microgrooves were etched on pure titanium disks at i...

Current assisted superplastic forming of titanium alloy

Directory of Open Access Journals (Sweden)

Wang Guofeng

2015-01-01

Full Text Available Current assisted superplastic forming combines electric heating technology and superplastic forming technology, and can overcome some shortcomings of traditional superplastic forming effectively, such as slow heating rate, large energy loss, low production efficiency, etc. Since formability of titanium alloy at room temperature is poor, current assisted superplastic forming is suitable for titanium alloy. This paper mainly introduces the application of current assisted superplastic forming in the field of titanium alloy, including forming technology of double-hemisphere structure and bellows.

On the use of titanium hydride for powder injection moulding of titanium-based alloys

International Nuclear Information System (INIS)

Carrenoo-Morelli, E.; Bidaux, J.-E.

2009-01-01

Full text: Titanium and titanium-based alloys are excellent materials for a number of engineering applications because of their high strength, lightweight, good corrosion resistance, non magnetic characteristic and biocompatibility. The current processing steps are usually costly, and there is a growing demand for net-shape solutions for manufacturing parts of increasing complexity. Powder injection moulding is becoming a competitive alternative, thanks to the advances in production of good quality base-powders, binders and sintering facilities. Titanium hydride powders, have the attractiveness of being less reactive than fine titanium powders, easier to handle, and cheaper. This paper summarizes recent advances on PIM of titanium and titanium alloys from TiH2 powders, including shape-memory NiTi alloys. (author)

Mechanical characterization and modeling of brazed tungsten and Cu-Cr-Zr alloy using stress relief interlayers

Science.gov (United States)

Qu, Dandan; Zhou, Zhangjian; Yum, Youngjin; Aktaa, Jarir

2014-12-01

A rapidly solidified foil-type Ti-Zr based amorphous filler with a melting temperature of 850 °C was used to braze tungsten to Cu-Cr-Zr alloy for water cooled divertors and plasma facing components application. Brazed joints of dissimilar materials suffer from a mismatch in coefficients of thermal expansion. In order to release the residual stress caused by the mismatch, brazed joints of tungsten and Cu-Cr-Zr alloy using different interlayers were studied. The shear strength tests of brazed W/Cu joints show that the average strength of the joint with a W70Cu30 composite plate interlayer reached 119.8 MPa, and the average strength of the joint with oxygen free high conductivity copper (OFHC Cu)/Mo multi-interlayers reached 140.8 MPa, while the joint without interlayer was only 16.6 MPa. Finite element method (FEM) has been performed to investigate the stress distribution and effect of stress relief interlayers. FEM results show that the maximum von Mises stress occurs in the tungsten/filler interface and that the filler suffers the peak residual stresses and becomes the weakest zone. And the use of OFHC Cu/Mo multi-interlayers can reduce the residual stress significantly, which agrees with the mechanical experiment data.

Mechanical characterization and modeling of brazed tungsten and Cu–Cr–Zr alloy using stress relief interlayers

Energy Technology Data Exchange (ETDEWEB)

Qu, Dandan, E-mail: dandan.qu@partner.kit.edu [School of Materials Science and Engineering, University of Science and Technology Beijing, 100083 Beijing (China); Karlsruhe Institute of Technology, Institute for Applied Materials, Hermann-von-Helmholtz-Platz 1, 76344 Eggenstein-Leopoldshafen (Germany); Zhou, Zhangjian, E-mail: zhouzhangjianustb@163.com [School of Materials Science and Engineering, University of Science and Technology Beijing, 100083 Beijing (China); Yum, Youngjin [School of Mechanical Engineering, University of Ulsan, Ulsan 680-749 (Korea, Republic of); Aktaa, Jarir [Karlsruhe Institute of Technology, Institute for Applied Materials, Hermann-von-Helmholtz-Platz 1, 76344 Eggenstein-Leopoldshafen (Germany)

2014-12-15

A rapidly solidified foil-type Ti–Zr based amorphous filler with a melting temperature of 850 °C was used to braze tungsten to Cu–Cr–Zr alloy for water cooled divertors and plasma facing components application. Brazed joints of dissimilar materials suffer from a mismatch in coefficients of thermal expansion. In order to release the residual stress caused by the mismatch, brazed joints of tungsten and Cu–Cr–Zr alloy using different interlayers were studied. The shear strength tests of brazed W/Cu joints show that the average strength of the joint with a W70Cu30 composite plate interlayer reached 119.8 MPa, and the average strength of the joint with oxygen free high conductivity copper (OFHC Cu)/Mo multi-interlayers reached 140.8 MPa, while the joint without interlayer was only 16.6 MPa. Finite element method (FEM) has been performed to investigate the stress distribution and effect of stress relief interlayers. FEM results show that the maximum von Mises stress occurs in the tungsten/filler interface and that the filler suffers the peak residual stresses and becomes the weakest zone. And the use of OFHC Cu/Mo multi-interlayers can reduce the residual stress significantly, which agrees with the mechanical experiment data.

Liquid Film Migration in Warm Formed Aluminum Brazing Sheet

Science.gov (United States)

Benoit, M. J.; Whitney, M. A.; Wells, M. A.; Jin, H.; Winkler, S.

2017-10-01

Warm forming has previously proven to be a promising manufacturing route to improve formability of Al brazing sheets used in automotive heat exchanger production; however, the impact of warm forming on subsequent brazing has not previously been studied. In particular, the interaction between liquid clad and solid core alloys during brazing through the process of liquid film migration (LFM) requires further understanding. Al brazing sheet comprised of an AA3003 core and AA4045 clad alloy, supplied in O and H24 tempers, was stretched between 0 and 12 pct strain, at room temperature and 523K (250 °C), to simulate warm forming. Brazeability was predicted through thermal and microstructure analysis. The rate of solid-liquid interactions was quantified using thermal analysis, while microstructure analysis was used to investigate the opposing processes of LFM and core alloy recrystallization during brazing. In general, liquid clad was consumed relatively rapidly and LFM occurred in forming conditions where the core alloy did not recrystallize during brazing. The results showed that warm forming could potentially impair brazeability of O temper sheet by extending the regime over which LFM occurs during brazing. No change in microstructure or thermal data was found for H24 sheet when the forming temperature was increased, and thus warm forming was not predicted to adversely affect the brazing performance of H24 sheet.

Some properties of low-vapor-pressure braze alloys for thermionic converters

Science.gov (United States)

Bair, V. L.

1978-01-01

Density, dc electrical resistivity, thermal conductivity, and linear thermal expansion are measured for arc-melted rod-shaped samples of binary eutectics of Zr, Hf, Ru, Nb, Ir, Mo, Ta, Os, Re, and W selected as very-low-pressure braze fillers for thermionic converters. The first two properties are measured at 296 K for Zr-21.7 at% Ru, Zr-13 wt% W, Zr-19 wt% W, Zr-22.3 at% Nb, Nb-66.9 at% Ru, Hf-25.3 wt% Re, Zr-25.7 at% Ta, Hf-22.5 at% W, and Nb-35 wt% Mo. The last property is measured from 293 K to 2/3 melting point for specified alloys of different compositions. Resistivities of 0.000055 to 0.000181 ohm-cm are observed with the alloys having resistivities about ten times that of the less resistive constituent metal and about three times that of the more resistive constituent metal, except for Zr-19 wt% W and Nb-35 wt% Mo (greater resistivities). Thermal expansion coefficients vary from 0.000006 to 0.0000105/K. All brazes exhibit linear thermal expansion near that of their constituent metals.

Microstructure and Mechanical Property of 3003 Aluminum Alloy Joint Brazed with Al-Si-Cu-Zn Filler Metal

Directory of Open Access Journals (Sweden)

LI Xiao-qiang

2016-09-01

Full Text Available Al-Si-Cu-Zn filler metal was developed to braze 3003 aluminum alloy. The microstructure and fracture surface of the joint were analyzed by XRD, SEM and EDS, and the effects of brazing temperature on microstructure and property of the joint were investigated. The results show that good joints are obtained at brazing temperature of 540-580℃ for 10min. The brazed joint consists of α(Al solid solution, θ(Al2Cu intermetallic compound, fine silicon phase and AlCuFeMn+Si phase in the central zone of brazed seam, and α(Al solid solution and element diffusion layers at both the sides of brazed seam, and the base metal. The room temperature (RT shear fracture of the joint occurs at the interface between the teeth shape α(Al in the diffusion layer and the center zone of brazed seam, which is mainly characterized as brittle cleavage. As the brazing temperature increases, α(Al solid solution crystals in the diffusion zone grow up, and the interfacial bonding of the joint is in the form of interdigitation. Brazing at 560℃ for 10min, the RT shear strength of the joint reaches the maximum value of 92.3MPa, which is about 62.7% of the base material.

Joining mechanism of Ti/Al dissimilar alloys during laser welding-brazing process

International Nuclear Information System (INIS)

Chen Shuhai; Li Liqun; Chen Yanbin; Huang Jihua

2011-01-01

Research highlights: → The microstructures of interfacial zones were confirmed in detail by transmission electron microscope (TEM). Interfacial reaction layers of brazing joint were composed of α-Ti, nanosize granular Ti 7 Al 5 Si 12 and serration-shaped TiAl 3 . For the first time, obvious stacking fault structure in intermetallic phase TiAl 3 was found when the thickness of the reaction layer was very thin (approximately below 1 μm). → Metallurgical characteristics for laser welding-brazing process in the environment of far from equilibrium was expounded by microstructures of the joints, the characteristics of thermal process and element diffusion behavior. - Abstract: Joining mechanism of Ti/Al dissimilar alloys was investigated during laser welding-brazing process with automated wire feed. The microstructures of fusion welding and brazing zones were analysed in details by transmission electron microscope (TEM). It was found that microstructures of fusion welding zone consist of α-Al grains and ternary near-eutectic structure with α-Al, Si and Mg 2 Si. Interfacial reaction layers of brazing joint were composed of α-Ti, nanosize granular Ti 7 Al 5 Si 12 and serration-shaped TiAl 3 . For the first time, apparent stacking fault structure in intermetallic phase TiAl 3 was found when the thickness of the reaction layer was very thin (approximately less than 1 μm). Furthermore, crystallization behavior of fusion zone and mechanism of interfacial reaction were discussed in details.

Joining of CBN abrasive grains to medium carbon steel with Ag-Cu/Ti powder mixture as active brazing alloy

International Nuclear Information System (INIS)

Ding, W.F.; Xu, J.H.; Shen, M.; Su, H.H.; Fu, Y.C.; Xiao, B.

2006-01-01

In order to develop new generation brazed CBN grinding wheels, the joining experiments of CBN abrasive grains and medium carbon steel using the powder mixture of Ag-Cu alloy and pure Ti as active brazing alloy are carried out at elevated temperature under high vacuum condition. The relevant characteristics of the special powder mixture, the microstructure of the interfacial region, which are both the key factors for determining the joining behavior among the CBN grains, the filler layer and the steel substrate, are investigated extensively by means of differential thermal analysis (DTA), scanning electron microscope (SEM) and energy dispersion spectrometer (EDS), as well X-ray diffraction (XRD) analysis. The results show that, similar to Ag-Cu-Ti filler alloy, Ag-Cu/Ti powder mixture exhibits good soakage capability to CBN grains during brazing. Moreover, Ti in the powder mixture concentrates preferentially on the surface of the grains to form a layer of needlelike Ti-N and Ti-B compounds by chemical metallurgic interaction between Ti, N and B at high temperature. Additionally, based on the experimental results, the brazing and joining mechanism is deeply discussed in a view of thermodynamic criterion and phase diagram of Ti-B-N ternary system

Artefacts in multimodal imaging of titanium, zirconium and binary titanium-zirconium alloy dental implants: an in vitro study.

Science.gov (United States)

Smeets, Ralf; Schöllchen, Maximilian; Gauer, Tobias; Aarabi, Ghazal; Assaf, Alexandre T; Rendenbach, Carsten; Beck-Broichsitter, Benedicta; Semmusch, Jan; Sedlacik, Jan; Heiland, Max; Fiehler, Jens; Siemonsen, Susanne

2017-02-01

To analyze and evaluate imaging artefacts induced by zirconium, titanium and titanium-zirconium alloy dental implants. Zirconium, titanium and titanium-zirconium alloy implants were embedded in gelatin and MRI, CT and CBCT were performed. Standard protocols were used for each modality. For MRI, line-distance profiles were plotted to quantify the accuracy of size determination. For CT and CBCT, six shells surrounding the implant were defined every 0.5 cm from the implant surface and histogram parameters were determined for each shell. While titanium and titanium-zirconium alloy induced extensive signal voids in MRI owing to strong susceptibility, zirconium implants were clearly definable with only minor distortion artefacts. For titanium and titanium-zirconium alloy, the MR signal was attenuated up to 14.1 mm from the implant. In CT, titanium and titanium-zirconium alloy resulted in less streak artefacts in comparison with zirconium. In CBCT, titanium-zirconium alloy induced more severe artefacts than zirconium and titanium. MRI allows for an excellent image contrast and limited artefacts in patients with zirconium implants. CT and CBCT examinations are less affected by artefacts from titanium and titanium-zirconium alloy implants compared with MRI. The knowledge about differences of artefacts through different implant materials and image modalities might help support clinical decisions for the choice of implant material or imaging device in the clinical setting.

Study of physicochemical processes and parameters of regime of diffusion brazing of niobium with titanium, zirconium and vanadium

International Nuclear Information System (INIS)

Grishin, V.L.; Lashko, S.V.

1986-01-01

Physicochemical processes at diffusion brazing of niobium with titanium, zirconium and vanadium, producing continious series of solid solutions with niobium are studied. Diffusion coefficients, time of isothermal crystallization of soldered welds, as well as the duration of homogenized thermal treatment of soldered welds necessary to provide the given temperature of weld unsoldering

On the principles of microstructure scale development for titanium alloys

International Nuclear Information System (INIS)

Kolachev, B.A.; Mal'kov, A.V.; Gus'kova, L.N.

1982-01-01

Analysis of an existing standard scale of microstructures for two-phase (α+#betta#)-titanium alloy semiproducts is given. The basic principles of development of control microstructure scales for titanium alloys are presented on the base of investigations and generalization of literature data on connection of microstructure of titanium intermediate products from (α+#betta#)-alloys with their mechanical properties and service life characteristics. A possibilities of changing mechanical and operating properties at the expense of obtaining qualitatively and quantitatively regulated microstructure in the alloy are disclosed on the example of the (α+#betta#)-titanium alloy

THE INFLUENCE OF HIGH-TEMPERATURE BRAZING UPON INDICATORS OF MATERIAL BRAZEABILITY

Directory of Open Access Journals (Sweden)

Roman Koleňák

2010-03-01

Full Text Available The effect of both common and extreme parameters of AISI 321stainless steel high-temperature brazing using the NI 102 brazing alloy upon material brazeability indicators. The ascertainment of the wetting angle, the area over which Ni brazing alloy spreads, the width of AISI 321 steel's dissolubility band, and the width of Ni brazing alloy’s diffusion band into the basic material.

Effect of reversible hydrogen alloying and plastic deformation on microstructure development in titanium alloys

International Nuclear Information System (INIS)

Murzinova, M.A.

2011-01-01

Hydrogen leads to degradation in fracture-related mechanical properties of titanium alloys and is usually considered as a very dangerous element. Numerous studies of hydrogen interaction with titanium alloys showed that hydrogen may be considered not only as an impurity but also as temporary alloying element. This statement is based on the following. Hydrogen stabilizes high-temperature β-phase, leads to decrease in temperature of β→α transformation and extends (α + β )-phase field. The BCC β-phase exhibits lower strength and higher ductility in comparison with HCP α -phase. As a result, hydrogen improves hot workability of hard-to-deform titanium alloys. Hydrogen changes chemical composition of the phases, kinetics of phase transformations, and at low temperatures additional phase transformation (β→α + TiH 2 ) takes place, which is accompanied with noticeable change in volumes of phases. As a result, fine lamellar microstructure may be formed in hydrogenated titanium alloys after heat treatment. It was shown that controlled hydrogen alloying improves weldability and machinability of titanium alloys. After processing hydrogenated titanium preforms are subjected to vacuum annealing, and the hydrogen content decreases up to safe level. Hydrogen removal is accompanied with hydrides dissolution and β→α transformation that makes possible to control structure formation at this final step of treatment. Thus, reversible hydrogen alloying of titanium alloys allows to obtain novel microstructure with enhanced properties. The aim of the work was to study the effect of hydrogen on structure formation, namely: i) influence of hydrogen content on transformation of lamellar microstructure to globular one during deformation in (α+β)-phase field; ii) effect of dissolved hydrogen on dynamic recrystallization in single α- and β- phase regions; iii) influence of vacuum annealing temperature on microstructure development. The work was focused on the optimization of

Corrosion behavior in high-temperature pressurized water of Zircaloy-4 joints brazed with Zr-Cu-based amorphous filler alloys

Science.gov (United States)

Lee, Jung Gu; Lee, Gyoung-Ja; Park, Jin-Ju; Lee, Min-Ku

2017-05-01

The compositional effects of ternary Zr-Cu-X (X: Al, Fe) amorphous filler alloys on galvanic corrosion susceptibility in high-temperature pressurized water were investigated for Zircaloy-4 brazed joints. Through an Al-induced microgalvanic reaction that deteriorated the overall nobility of the joint, application of the Zr-Cu-Al filler alloy caused galvanic coupling to develop readily between the Al-bearing joint and the Al-free base metal, finally leading to massive localized corrosion of the joint. Contrastingly, joints prepared with a Zr-Cu-Fe filler alloy showed excellent corrosion resistance comparable to that of the Zircaloy-4 base metal, since the Cu and Fe elements forming fine intermetallic particles with Zr did not influence the electrochemical stability of the resultant joints. The present results demonstrate that Fe is a more suitable alloying element than Al for brazing filler alloys subjected to high-temperature corrosive environments.

Direct brazing of ceramics, graphite, and refractory metals

International Nuclear Information System (INIS)

Canonico, D.A.; Cole, N.C.; Slaughter, G.M.

1976-03-01

ORNL has been instrumental in the development of brazing filler metals for joining ceramics, graphite, and refractory metals for application at temperatures above 1000 0 C. The philosophy and techniques employed in the development of these alloys are presented. A number of compositions are discussed that have been satisfactorily used to braze ceramics, graphite, and refractory metals without a prior surface treatment. One alloy, Ti--25 percent Cr--21 percent V, has wet and flowed on aluminum oxide and graphite. Further, it has been utilized in making brazes between different combinations of the three subject materials. The excellent flowability of this alloy and alloys from the Ti--Zr--Ge system is evidenced by the presence of filler metal in the minute pores of the graphite and ceramics

Interfacial microstructure and shear strength of reactive air brazed oxygen transport membrane ceramic-metal alloy joints

Science.gov (United States)

FR, Wahid Muhamad; Yoon, Dang-Hyok; Raju, Kati; Kim, Seyoung; Song, Kwang-sup; Yu, Ji Haeng

2018-01-01

To fabricate a multi-layered structure for maximizing oxygen production, oxygen transport membrane (OTM) ceramics need to be joined or sealed hermetically metal supports for interfacing with the peripheral components of the system. Therefore, in this study, Ag-10 wt% CuO was evaluated as an effective filler material for the reactive air brazing of dense Ce0.9Gd0.1O2-δ-La0.7Sr0.3MnO3±δ (GDC-LSM) OTM ceramics. Thermal decomposition in air and wetting behavior of the braze filler was performed. Reactive air brazing was performed at 1050 °C for 30 min in air to join GDC-LSM with four different commercially available high temperature-resistant metal alloys, such as Crofer 22 APU, Inconel 600, Fecralloy, and AISI 310S. The microstructure and elemental distribution of the ceramic-ceramic and ceramic-metal interfaces were examined from polished cross-sections. The mechanical shear strength at room temperature for the as-brazed and isothermally aged (800 °C for 24 h) joints of all the samples was compared. The results showed that the strength of the ceramic-ceramic joints was decreased marginally by aging; however, in the case of metal-ceramic joints, different decreases in strengths were observed according to the metal alloy used, which was explained based on the formation of different oxide layers at the interfaces.

Aeronautical Industry Requirements for Titanium Alloys

Science.gov (United States)

Bran, D. T.; Elefterie, C. F.; Ghiban, B.

2017-06-01

The project presents the requirements imposed for aviation components made from Titanium based alloys. A significant portion of the aircraft pylons are manufactured from Titanium alloys. Strength, weight, and reliability are the primary factors to consider in aircraft structures. These factors determine the requirements to be met by any material used to construct or repair the aircraft. Many forces and structural stresses act on an aircraft when it is flying and when it is static and this thesis describes environmental factors, conditions of external aggression, mechanical characteristics and loadings that must be satisfied simultaneously by a Ti-based alloy, compared to other classes of aviation alloys (as egg. Inconel super alloys, Aluminum alloys).For this alloy class, the requirements are regarding strength to weight ratio, reliability, corrosion resistance, thermal expansion and so on. These characteristics additionally continue to provide new opportunities for advanced manufacturing methods.

Vacuum brazing of electroless Ni-P alloy-coated SiCp/Al composites using aluminum-based filler metal foil

Science.gov (United States)

Wang, Peng; Xu, Dongxia; Niu, Jitai

2016-12-01

Using rapidly cooled (Al-10Si-20Cu-0.05Ce)-1Ti (wt%) foil as filler metal, the research obtained high-performance joints of electroless Ni-P alloy-coated aluminum matrix composites with high SiC particle content (60 vol%, SiCp/Al-MMCs). The effect of brazing process on joint properties and the formation of Al-Ni and Al-Cu-Ni intermetallic compounds were investigated, respectively. Due to the presence of Ni-P alloy coating, the wettability of liquid filler metal on the composites was improved obviously and its contact angle was only 21°. The formation of Al3Ni2 and Al3(CuNi)2 intermetallic compounds indicated that well metallurgical bonding occurred along the 6063Al matrix alloy/Ni-P alloy layer/filler metal foil interfaces by mutual diffusion and dissolution. And the joint shear strength increased with increasing the brazing temperature from 838 to 843 K or prolonging the soaking time from 15 to 35 min, while it decreased a lot because of corrosion occurring in the 6063Al matrix at high brazing temperature of 848 K. Sound joints with maximum shear strength of 112.5 MPa were obtained at 843 K for soaking time of 35 min. In this research, the beneficial effect of surface metallization by Ni-P alloy deposits on improving wettability on SiCp/Al-MMCs was demonstrated, and capable welding parameters were broadened as well.

Evaluation of brazing joint of graphites and molybdenum

International Nuclear Information System (INIS)

Ishiyama, Shintarou; Kodaira, Tsuneo; Oku, Tatsuo

1991-01-01

Bonding test of six kinds of graphites to molybdenum was performed in the following conditions: Brazing elements was obtained by mixing of titanium nickel and copper in the range of 90∼51w%, 40∼10w%, 31∼0w%, respectively. Nonpressed brazing was performed at maximum temperature 1,000degC in a vacuum. Strength tests of these brazed joints were done in the conditions of at high temperature up to, 1,100degC in a vacuum, after 200 heat cycles from room temperature to about 900degC. Optical observation were performed before and after electron beam tests at 3.0 kW/cm 2 ·0.1 s·5 shots. The following results were derived: (1) The good mixing condition was found for titanium, nickel and copper brazing material at 64, 23 and 13w%, respectively. (2) Bending strengths of the brazed joints at room temperature were found to be proportional to the bending strengths of the graphite. (3) Bending strengths of the brazed joints shows no change until tested temperature reached 900degC in a vacuum. (4) Bending strength of the brazed joints showed no change after 200 heat cycles in the temperature range of room ∼ about 900degC and the electron beam tests. (author)

Microstructure and Mechanical Performance of Cu-Sn-Ti-Based Active Braze Alloy Containing In Situ Formed Nano-Sized TiC Particles

Science.gov (United States)

Leinenbach, Christian; Transchel, Robert; Gorgievski, Klea; Kuster, Friedrich; Elsener, Hans Rudolf; Wegener, Konrad

2015-05-01

A Cu-Sn-Ti-based active brazing filler alloy was in situ reinforced with nanosized TiC particles by adding different amounts of a cellulose nitride-based binder. The TiC particles emanate from a reaction of the Ti within the filler alloy with the carbon from the binder that does not decompose completely during heating. The correlation between the microstructure and mechanical performance was studied. In addition, the effect of different binder amounts on the shear strength and cutting performance of brazed diamond grains was studied in shear tests and single grain cutting tests. The results clearly show that the mechanical performance of the brazed diamond grains can be improved by the formation of TiC particles. This is attributed to particle strengthening of the filler alloy matrix as well as to the decreasing grain size and more homogeneous distribution of the (Cu,Sn)3Ti5 phase with increasing amount of binder.

Electroplating on titanium alloy

Science.gov (United States)

Lowery, J. R.

1971-01-01

Activation process forms adherent electrodeposits of copper, nickel, and chromium on titanium alloy. Good adhesion of electroplated deposits is obtained by using acetic-hydrofluoric acid anodic activation process.

Production of titanium alloys with uniform distribution of heat resisting metals

International Nuclear Information System (INIS)

Reznichenko, V.A.; Goncharenko, T.V.; Khalimov, F.B.; Vojtechova, E.A.

1976-01-01

Consideration is given to the process of the formation of a titanium sponge alloyed with niobium or tantalum, in the joint metallic reduction of titanium, niobium and tantanum chlorides. A percentage composition of the phases observed and the structure of the alloyed sponge have been studied. It is shown that after one remelting operation of the alloyed sponge the alloys of titanium with niobium and tantalum have a uniform component distribution. At the stage of chloride reduction there appear solid solutions based on titanium and an alloying component. The stage of vacuum separation of the reaction mass is associated with a mutual dissolution of the primary phases and the formation of the solid solutions of the alloyed titanium sponge, which, by their composition, are close to the desired alloy composition. The principal features of the formation of a titanium sponge alloyed with niobium and tantalum are in a perfect agreemet with those typical of Ti-Mo and Ti-W sponges, therefore it can be assumed that these features will be also common to the other cases of the metallic reduction of titanium and refractory metals chlorides

Production of titanium alloys with uniform distribution of heat resisting metals

Energy Technology Data Exchange (ETDEWEB)

Reznichenko, V A; Goncharenko, T V; Khalimov, F B; Voitechova, E A

1976-01-01

Consideration is given to the process of the formation of a titanium sponge alloyed with niobium or tantalum, in the joint metallic reduction of titanium, niobium and tantanum chlorides. A percentage composition of the phases observed and the structure of the alloyed sponge have been studied. It is shown that after one remelting operation of the alloyed sponge the alloys of titanium with niobium and tantalum have a uniform component distribution. At the stage of chloride reduction there appear solid solutions based on titanium and an alloying component. The stage of vacuum separation of the reaction mass is associated with a mutual dissolution of the primary phases and the formation of the solid solutions of the alloyed titanium sponge, which, by their composition, are close to the desired alloy composition. The principal features of the formation of a titanium sponge alloyed with niobium and tantalum are in a perfect agreemet with those typical of Ti-Mo and Ti-W sponges, therefore it can be assumed that these features will be also common to the other cases of the metallic reduction of titanium and refractory metals chlorides.

The development of brazing filler for ITER thermal anchor attachment

International Nuclear Information System (INIS)

Lee, P.Y.; Sun, Z.C.; Pan, C.J.; Hou, B.L.; Han, S.L.; Pei, Y.Y.; Long, W.M.

2011-01-01

Magnet supports is one of the key components to sustain the ITER superconductor magnet coils, which operate at several K low temperature. Cooling of the supports is needed for maintaining temperature balance. It is suggested to use brazing connection to attach the thermal anchor to the support which made from SS 316LN plates. In this study, several kinds of brazing filler were developed as candidates, including Sn-Pb brazing filler, Ag-based and Cu-based brazing filler. The test result shows that Ag-based brazing filler has the best weldability with 316LN, but Cu-based alloy shows the best mechanical properties at both room temperature and 77 K. Even though the Sn-Pb alloy shows the lowest strength, it can be easily brazed due to the low brazing temperature. Detail of the brazing filler selection is suggested and discussed in this article.

Research on development and application of titanium and zirconium alloys

International Nuclear Information System (INIS)

Suzuki, Toshiyuki; Sasano, Hisaoki; Uehara, Shigeaki; Nakano, Osamu; Shibata, Michio

1983-01-01

It can be said that titanium and zirconium are new metals from the viewpoint of the history of metals, but both have grown to the materials supporting modern industries, titanium alloys in aerospace and ocean development, and zirconium alloys in nuclear power application. However, the properties of both alloys have not yet been clarified. In this study, the synthesis of TiNi and its properties, precipitation hardening type titanium alloys, and the effect of oxygen on the mechanical properties of both alloys were examined. TiNi is the typical intermetallic compound which shows the peculiar properties. The method of its synthesis by diffusion was examined, and it was clarified that it is useful as a structural material and also as a functional material. Precipitation hardening type alloys have not been developed in titanium alloys, but in this study, the feasibility of several alloy systems was found. Both titanium and zirconium have large affinity to oxygen, and the oxygen absorbed in the manufacturing process cannot be reduced. The tensile property of both alloys was examined in wide temperature range, and the effect of oxygen was clarified. (Kako, I.)

The characteristics of corrosion, radiation degradation and dissolution of titanium alloys

International Nuclear Information System (INIS)

Sung, K. W.; Na, J. W.; Choi, B. S.; Lee, D. J.; Chang, M. H.

2001-12-01

In order to establish the technical bases of water chemistry design requirement related titanium alloys, we investigated the characteristics of corrosion, activation, radiation degradation, radiation hydrogen embrittlement of titanium alloys and dissolution of titanium dioxide. Titanium alloys generally have high corrosion resistance. Corrosion product release from PT-7M and PT-3V titanium alloy surface for 18 months of operation is negligible, and the corrosion penetration for about 30 years is about 1 μm, while the corrosion rates is not higher than one third of that of austenitic steel. Titanium only converts into Sc-46 with 85 day halflife after neutron irradiation, and its radioactivity is not higher than one thousandth of that produced from nickel. Therefore, under the condition without any neutron irradiation, the radiation damage of titanium alloys would have no problem. Titanium dioxide, that protects the metals from the corrosion, has retrograde solubility in neutral solutions. It does not form any complexes with ligands such as ammonia, but Ti(IV) gets more stable by complexing with water molecules. In conclusion, it is estimated that titanium alloys such as PT-7M would be applicable to steam generator materials

Recent research and development in titanium alloys for biomedical applications and healthcare goods

Directory of Open Access Journals (Sweden)

Mitsuo Niinomi

2003-01-01

Full Text Available Nb, Ta and Zr are the favorable non-toxic alloying elements for titanium alloys for biomedical applications. Low rigidity titanium alloys composed of non-toxic elements are getting much attention. The advantage of low rigidity titanium alloy for the healing of bone fracture and the remodeling of bone is successfully proved by fracture model made in tibia of rabbit. Ni-free super elastic and shape memory titanium alloys for biomedical applications are energetically developed. Titanium alloys for not only implants, but also dental products like crowns, dentures, etc. are also getting much attention in dentistry. Development of investment materials suitable for titanium alloys with high melting point is desired in dental precision castings. Bioactive surface modifications of titanium alloys for biomedical applications are very important for achieving further developed biocompatibility. Low cost titanium alloys for healthcare goods, like general wheel chairs, etc. has been recently proposed.

Interfacial Microstructure and Shear Strength of Brazed Cu-Cr-Zr Alloy Cylinder and Cylindrical Hole by Au Based Solder

Directory of Open Access Journals (Sweden)

Zaihua Li

2017-07-01

Full Text Available Au-Ge-Ni solder was chosen for brazing of the Cu-Cr-Zr alloy cylinder and a part with a cylindrical hole (sleeve below 550 °C. The Au based solder was first sintered on the surface of the cylinder and then brazed to the inner surface of the sleeve. The effects of the heating process, the temperature and the holding time at the temperature on the microstructure of the sintered layer on the surface of the cylinder, the brazed interfacial microstructure, and the brazed shear strength between the cylinder and the sleeve were investigated by scanning electron microscope, energy dispersive X-ray spectroscopy analysis, and tensile shear tests. By approach of side solder melt feeding and brazing under proper parameters, the voids and micro cracks due to a lack of enough solder melt feeding are greatly lessened and the brazed shear strength of 100 MPa is ensured even with large clearances around 0.01 mm.

Vacuum brazing of metals (1961); Brassure sous vide des metaux (1961)

Energy Technology Data Exchange (ETDEWEB)

Lapujoulade, J [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

1961-07-01

We have studied brazing in vacuum aiming its application for the making of containers and apparatus meant for high vacuum (p < 10{sup -8} torr). We first define the wettability of a brazing alloy on a metal and we remind the influence of the various parameters which act on this wettability (nature of the solid, of the liquid, geometrical and physicochemical state of the surface, metallurgical reactions occurring at the interface, temperature, time). We give then the results of the tests carried out in order to determine the conditions of wettability in vacuum of some brazing alloys on metals which can be used for the above mentioned apparatus (stainless steel, aluminium, bronze, titanium, zirconium, kovar, nickel, copper). (author) [French] Nous avons etudie la brasure sous vide en vue de son application a la construction d'enceintes et apparelilage destines a l'obtention des vides eleves (p < 10{sup -8} torr). Nous definissons d'abord la mouillabilite d'une brasure sur un metal et nous rappelons l'influence des differents parametres qui agissent sur cette mouillabilite (nature du solide, du liquide, etat geometrique et physico-chimique de la surface, reactions metallurgiques a l'interface, temperature, temps). Nous donnons ensuite les resultats des essais effectues dans le but de determiner les conditions de mouillabilite sous vide de certaines brassures sur des metaux utilisables dans les constructions mentionnees ci-dessus (acier inoxydable, bronze d'aluminium, titane, zirconium, kovar, nickel, cuivre). (auteur)

Predictions of titanium alloy properties using thermodynamic modeling tools

Science.gov (United States)

Zhang, F.; Xie, F.-Y.; Chen, S.-L.; Chang, Y. A.; Furrer, D.; Venkatesh, V.

2005-12-01

Thermodynamic modeling tools have become essential in understanding the effect of alloy chemistry on the final microstructure of a material. Implementation of such tools to improve titanium processing via parameter optimization has resulted in significant cost savings through the elimination of shop/laboratory trials and tests. In this study, a thermodynamic modeling tool developed at CompuTherm, LLC, is being used to predict β transus, phase proportions, phase chemistries, partitioning coefficients, and phase boundaries of multicomponent titanium alloys. This modeling tool includes Pandat, software for multicomponent phase equilibrium calculations, and PanTitanium, a thermodynamic database for titanium alloys. Model predictions are compared with experimental results for one α-β alloy (Ti-64) and two near-β alloys (Ti-17 and Ti-10-2-3). The alloying elements, especially the interstitial elements O, N, H, and C, have been shown to have a significant effect on the β transus temperature, and are discussed in more detail herein.

Vacuum brazing of aluminium metal matrix composite (55 vol.% SiC{sub p}/A356) using aluminium-based filler alloy

Energy Technology Data Exchange (ETDEWEB)

Niu, Jitai, E-mail: niujitai@163.com [Harbin Institute of Technology (China); Zhengzhou University (China); Luo, Xiangwei; Tian, Hao [Zhengzhou University (China); Brnic, Josip [University of Rijka (Croatia)

2012-11-20

Highlights: Black-Right-Pointing-Pointer The proper filler metal has been developed, especially for contents of Mg and Si. Black-Right-Pointing-Pointer The pressure device has been designed for specimen in vacuum brazing process. Black-Right-Pointing-Pointer The accurate measurement method for shear strength of lap joint has been found. Black-Right-Pointing-Pointer The brazing temperature of 560 Degree-Sign C has been optimised. Black-Right-Pointing-Pointer The micro-mechanism has been discussed for SiC{sub p}/Al composites' brazing joint. - Abstract: Aluminium matrix composites with high volume fractions of SiC particles, as the reinforcements, are potentially suitable materials for electronic packaging. These composites, due to their poor weldability, however, have very limited applications. The microstructure and shear strengths of the bonds made in 55 vol.% SiC{sub p}/A356 composite, using an aluminium based filler alloy containing Cu, Si, Mg and Ni, were investigated in this paper. The brazing temperature had a clear effect on the bond integrity, and the samples brazed at 560 Degree-Sign C demonstrated good bonding between the filler alloy and the SiC particles. The maximum shear strength achieved in this work was 102 MPa.

Effect of surface reaction layer on grindability of cast titanium alloys.

Science.gov (United States)

Ohkubo, Chikahiro; Hosoi, Toshio; Ford, J Phillip; Watanabe, Ikuya

2006-03-01

The purpose of this study was to investigate the effect of the cast surface reaction layer on the grindability of titanium alloys, including free-machining titanium alloy (DT2F), and to compare the results with the grindability of two dental casting alloys (gold and Co-Cr). All titanium specimens (pure Ti, Ti-6Al-4V and DT2F) were cast using a centrifugal casting machine in magnesia-based investment molds. Two specimen sizes were used to cast the titanium metals so that the larger castings would be the same size as the smaller gold and Co-Cr alloy specimens after removal of the surface reaction layer (alpha-case). Grindability was measured as volume loss ground from a specimen for 1 min using a handpiece engine with a SiC abrasive wheel at 0.1 kgf and four circumferential wheel speeds. For the titanium and gold alloys, grindability increased as the rotational speed increased. There was no statistical difference (p>0.05) in grindability for all titanium specimens either with or without the alpha-case. Of the titanium metals tested, Ti-6 Al-4V had the greatest grindability at higher speeds, followed by DT2F and CP Ti. The grindability of the gold alloy was similar to that of Ti-6 Al-4V, whereas the Co-Cr alloy had the lowest grindability. The results of this study indicated that the alpha-case did not significantly affect the grindability of the titanium alloys. The free-machining titanium alloy had improved grindability compared to CP Ti.

Microstructure Evolution During Stainless Steel-Copper Vacuum Brazing with a Ag/Cu/Pd Filler Alloy: Effect of Nickel Plating

Science.gov (United States)

Choudhary, R. K.; Laik, A.; Mishra, P.

2017-03-01

Vacuum brazing of stainless steel and copper plates was done using a silver-based filler alloy. In one set of experiments, around 30-µm-thick nickel coatings were electrochemically applied on stainless steel plates before carrying out the brazing runs and its effect in making changes in the braze-zone microstructure was studied. For brazing temperature of 830 °C, scanning electron microscopy examination of the braze-zone revealed that relatively sound joints were obtained when brazing was done with nickel-coated stainless steel than with uncoated one. However, when brazing of nickel-coated stainless steel and copper plates was done at 860 °C, a wide crack appeared in the braze-zone adjacent to copper side. Energy-dispersive x-ray analysis and electron microprobe analysis confirmed that at higher temperature, the diffusion of Cu atoms from copper plate towards the braze-zone was faster than that of Ni atoms from nickel coating. Helium leak rate of the order 10-11 Pa m3/s was obtained for the crack-free joint, whereas this value was higher than 10-4 Pa m3/s for the joint having crack. The shear strength of the joint was found to decrease considerably due to the presence of crack.

Advances in brazing science, technology and applications

CERN Document Server

2013-01-01

Brazing processes offer enhanced control, adaptability and cost-efficiency in the joining of materials. Unsurprisingly, this has lead to great interest and investment in the area. Drawing on important research in the field, Advances in brazing provides a clear guide to the principles, materials, methods and key applications of brazing. Part one introduces the fundamentals of brazing, including molten metal wetting processes, strength and margins of safety of brazed joints, and modeling of associated physical phenomena. Part two goes on to consider specific materials, such as super alloys, filler metals for high temperature brazing, diamonds and cubic boron nitride, and varied ceramics and intermetallics. The brazing of carbon-carbon (C/C) composites to metals is also explored before applications of brazing and brazed materials are discussed in part three. Brazing of cutting materials, use of coating techniques, and metal-nonmetal brazing for electrical, packaging and structural applications are reviewed, alon...

Quantifying the properties of low-cost powder metallurgy titanium alloys

International Nuclear Information System (INIS)

Bolzoni, L.; Ruiz-Navas, E.M.; Gordo, E.

2017-01-01

The extensive industrial employment of titanium is hindered by its high production costs where reduction of these costs can be achieved using cheap alloying elements and appropriate alternative processing techniques. In this work the feasibility of the production of low-cost titanium alloys is addressed by adding steel to pure titanium and processing the alloys by powder metallurgy. In particular, a spherical 4140 LCH steel powder commonly used in metal injection moulding is blended with irregular hydride-dehydride Ti. The new low-cost alloys are cold uniaxially pressed and sintered under high vacuum and show comparable properties to other wrought-equivalent and powder metallurgy titanium alloys. Differential thermal analysis and X-ray diffraction analyses confirm that Ti can tolerate the employment of iron as primary alloying element without forming detrimental TiFe-based intermetallic phases. Thus, the newly designed α+β alloys could be used for cheaper non-critical components.

Quantifying the properties of low-cost powder metallurgy titanium alloys

Energy Technology Data Exchange (ETDEWEB)

Bolzoni, L., E-mail: bolzoni.leandro@gmail.com [WaiCAM (Waikato Centre for Advanced Materials), The University of Waikato, Private Bag 3105, 3240 Hamilton (New Zealand); Ruiz-Navas, E.M.; Gordo, E. [Department of Materials Science and Engineering, University Carlos III of Madrid, Avda. de la Universidad, 30, 28911 Leganés, Madrid (Spain)

2017-02-27

The extensive industrial employment of titanium is hindered by its high production costs where reduction of these costs can be achieved using cheap alloying elements and appropriate alternative processing techniques. In this work the feasibility of the production of low-cost titanium alloys is addressed by adding steel to pure titanium and processing the alloys by powder metallurgy. In particular, a spherical 4140 LCH steel powder commonly used in metal injection moulding is blended with irregular hydride-dehydride Ti. The new low-cost alloys are cold uniaxially pressed and sintered under high vacuum and show comparable properties to other wrought-equivalent and powder metallurgy titanium alloys. Differential thermal analysis and X-ray diffraction analyses confirm that Ti can tolerate the employment of iron as primary alloying element without forming detrimental TiFe-based intermetallic phases. Thus, the newly designed α+β alloys could be used for cheaper non-critical components.

Lubrication for hot working of titanium alloys

International Nuclear Information System (INIS)

Gotlib, B.M.

1980-01-01

The isothermal lubrication of the following composition is suggested, wt. %: aluminium powder 4-6, iron scale 15-25, vitreous enamel up to 100. The lubricant improves forming and decreases the danger of the metal fracture when titanium alloys working. It is advisable to use the suggested lubrication when stamping thin-walled products of titanium alloys at the blank temperature from 700 to 1000 deg C [ru

A sourcebook of titanium alloy superconductivity

CERN Document Server

Collings, E W

1983-01-01

In less than two decades the concept of supercon­ In every field of science there are one or two ductivity has been transformed from a laboratory individuals whose dedication, combined with an innate curiosity to usable large-scale applications. In the understanding, permits them to be able to grasp, late 1960's the concept of filamentary stabilization condense, and explain to the rest of us what that released the usefulness of zero resistance into the field is all about. For the field of titanium alloy marketplace, and the economic forces that drive tech­ superconductivity, such an individual is Ted Collings. nology soon focused on niobium-titanium alloys. They His background as a metallurgist has perhaps given him are ductile and thus fabricable into practical super­ a distinct advantage in understanding superconduc­ conducting wires that have the critical currents and tivity in titanium alloys because the optimization of fields necessary for large-scale devices. More than superconducting parameters in ...

Rough surfaces of titanium and titanium alloys for implants and prostheses

International Nuclear Information System (INIS)

Conforto, E.; Aronsson, B.-O.; Salito, A.; Crestou, C.; Caillard, D.

2004-01-01

Titanium and titanium alloys for dental implants and hip prostheses were surface-treated and/or covered by metallic or ceramic rough layers after being submitted to sand blasting. The goal of these treatments is to improve the surface roughness and consequently the osteointegration, the fixation, and the stability of the implant. The microstructure of titanium and titanium alloys submitted to these treatments has been studied and correlated to their mechanical behavior. As-treated/covered and mechanically tested surfaces were characterized by scanning electron microscopy (SEM). Structural analyses performed by transmission electron microscopy (TEM), mainly in cross-section, reveal the degree of adherence and cohesion between the surface layer and the substrate (implant). We observed that, although the same convenient surface roughness was obtained with the two types of process, many characteristics as structural properties and mechanical behavior are very different

Hydroxyapatite coating by biomimetic method on titanium alloy ...

Indian Academy of Sciences (India)

Home; Journals; Bulletin of Materials Science; Volume 28; Issue 6. Hydroxyapatite coating by biomimetic method on titanium alloy using concentrated SBF. S Bharati M K Sinha ... Optical microscopic and SEM observations revealed the deposition of Ca–P layer on the titanium alloy by both the methods. Thickness of coating ...

Hydrogen embrittlement of titanium and its alloys - a literature review

International Nuclear Information System (INIS)

Aho-Mantila, I.; Haemaelaeinen, H.

1986-05-01

Hydrogen embrittlement data of titanium and its alloys is reviewed. Especially the results obtained in spent nuclear fuel repository conditions with commercially pure titanium and TiCode-12 alloy are examined. The results show that the mechanical properties of titanium are not much affected by hydrogen when tested by smooth specimens. Much greater effects can be expected with notched fracture mechanics specimens. However, only limeted data is available. Hydrogen distribution in titanium is affected by stress, alloy composition and temperature gradients. In order to model the hydrogen-induced crack growth in titanium much more mechanistic work is needed especially to understand the behaviour of hydrogen in crack tip stress field. (author)

Fundamental corrosion characterization of high-strength titanium alloys

International Nuclear Information System (INIS)

Schutz, R.W.; Grauman, J.S.

1984-01-01

Many commercially available and several developmental high-strength titanium alloys were evaluated for application in chloride-containing environments with respect to general, crevice, and stress corrosion resistance. Studies in boiling reducing and oxidizing acid chloride media permitted identification of certain high-strength titanium alloys, containing ≥4 weight % molybdenum, which are significantly more resistant than unalloyed titanium with respect to general and crevice attack. Data regression analysis suggests that molybdenum and vanadium impart a significant positive effect on alloy corrosion resistance under reducing acid chloride conditions, whereas aluminum is detrimental. Little effect of metallurgical condition (that is, annealed versus aged) on corrosion behavior of the higher molybdenum-containing alloys was noted. No obvious susceptibility to chloride and sulfide stress corrosion cracking (SCC) was detected utilizing U-bend specimens at 177 0 C

Corrosion of alloys of the niobium--titanium--aluminium system

International Nuclear Information System (INIS)

Andreeva, V.V.; Alekseeva, E.L.; Dontsov, S.N.; Moiseeva, I.S.

The mechanical properties and corrosion resistance of niobium--titanium--aluminum alloys in 20 percent HCl and 40--75 percent H 2 SO 4 at 40 and 100 0 C are considered. Current density vs potential and corrosion rate vs potential potentiostatic curves plotted in 75 percent H 2 SO 4 at 140 0 C for the alloys with different titanium contents at a constant content of aluminum and also for alloys with a constant titanium content at different contents of aluminum are given. It was shown that the corrosion resistance of the alloys in 75 percent H 2 SO 4 at 140 0 C is an exponential function of the atomic content of the alloying components (Ti, Al) in them; aluminum vitiates the corrosion resistance very strongly

Requirements of titanium alloys for aeronautical industry

Science.gov (United States)

Ghiban, Brânduşa; Bran, Dragoş-Teodor; Elefterie, Cornelia Florina

2018-02-01

The project presents the requirements imposed for aeronatical components made from Titanium based alloys. Asignificant portion of the aircraft pylons are manufactured from Titanium alloys. Strength, weight, and reliability are the primary factors to consider in aircraft structures. These factors determine the requirements to be met by any material used to construct or repair the aircraft. Many forces and structural stresses act on an aircraft when it is flying and when it is static and this thesis describes environmental factors, conditions of external aggression, mechanical characteristics and loadings that must be satisfied simultaneously by a Ti-based alloy, compared to other classes of aviation alloys (as egg. Inconel super alloys, Aluminum alloys). For this alloy class, the requirements are regarding strength to weight ratio, reliability, corrosion resistance, thermal expansion and so on. These characteristics additionally continue to provide new opportunities for advanced manufacturing methods.

Lunar-derived titanium alloys for hydrogen storage

Science.gov (United States)

Love, S.; Hertzberg, A.; Woodcock, G.

1992-01-01

Hydrogen gas, which plays an important role in many projected lunar power systems and industrial processes, can be stored in metallic titanium and in certain titanium alloys as an interstitial hydride compound. Storing and retrieving hydrogen with titanium-iron alloy requires substantially less energy investment than storage by liquefaction. Metal hydride storage systems can be designed to operate at a wide range of temperatures and pressures. A few such systems have been developed for terrestrial applications. A drawback of metal hydride storage for lunar applications is the system's large mass per mole of hydrogen stored, which rules out transporting it from earth. The transportation problem can be solved by using native lunar materials, which are rich in titanium and iron.

Casting of Titanium and its Alloys

OpenAIRE

R. L. Saha; K. T. Jacob

1986-01-01

Titaniuni and its alloys have many applications in aerospace, marine and other engineering industries. Titanium requires special melting techniques because of its high reactivity at elevated temperatures and needs special mould materials and methods for castings. This paper reviews the development of titanium casting technology.

Macrophage proinflammatory response to the titanium alloy equipment in dental implantation.

Science.gov (United States)

Chen, X; Li, H S; Yin, Y; Feng, Y; Tan, X W

2015-08-07

Titanium alloy and stainless steel (SS) had been widely used as dental implant materials because of their affinity with epithelial tissue and connective tissue, and good physical, chemical, biological, mechanical properties and processability. We compared the effects of titanium alloy and SS on macrophage cytokine expression as well as their biocompatibility. Mouse macrophage RAW264.7 cells were cultured on titanium alloy and SS surfaces. Cells were counted by scanning electron microscopy. A nitride oxide kit was used to detect released nitric oxide by macrophages on the different materials. An enzyme linked immunosorbent assay was used to detect monocyte chemoattractant protein-1 levels. Scanning electron microscopy revealed fewer macrophages on the surface of titanium alloy (48.2 ± 6.4 x 10(3) cells/cm(2)) than on SS (135 ± 7.3 x 10(3) cells/cm(2)). The nitric oxide content stimulated by titanium alloy was 22.5 mM, which was lower than that stimulated by SS (26.8 mM), but the difference was not statistically significant (P = 0.07). The level of monocyte chemoattractant protein-1 released was significantly higher in the SS group (OD value = 0.128) than in the titanium alloy group (OD value = 0.081) (P = 0.024). The transforming growth factor-b1 mRNA expression levels in macrophages after stimulation by titanium alloy for 12 and 36 h were significantly higher than that after stimulation by SS (P = 0.31 and 0.25, respectively). Macrophages participate in the inflammatory response by regulating cytokines such as nitric oxide, monocyte chemoattractant protein-1, and transforming growth factor-b1. There were fewer macrophages and lower inflammation on the titanium alloy surface than on the SS surface. Titanium alloy materials exhibited better biological compatibility than did SS.

Nanodispersed boriding of titanium alloy

International Nuclear Information System (INIS)

Kostyuk, K.O.; Kostyuk, V.O.

2015-01-01

The problem of improving the operational reliability of machines is becoming increasingly important due to the increased mechanical, thermal and other loads on the details. There are many surface hardening methods for machines parts which breakdown begins with surface corruption. The most promising methods are chemical-thermal treatment. The aim of this work is to study the impact of boriding on the structure and properties of titanium alloy. Materials and Methods: The material of this study is VT3-1 titanium alloy. The boriding were conducted using nanodispersed powder blend based on boric substances. It is established that boriding of paste compounds allows obtaining the surface hardness within 30 - 29 GPa and with declining to 27- 26 GPa in layer to the transition zone (with total thickness up to 110 μm) owing to changes of the layer phase composition where T 2 B, TiB, TiB 2 titanium borides are formed. The increasing of chemical-thermal treatment time from 15 minutes to 2 hours leads to thickening of the borated layer (30 - 110 μm) and transition zone (30 - 190 μm). Due to usage of nanodispersed boric powder, the boriding duration is decreasing in 2 - 3 times. This allows saving time and electric energy. The developed optimal mode of boriding the VT3-1 titanium alloy allows obtaining the required operational characteristics and to combine the saturation of the surface layer with atomic boron and hardening

Hydrogen content in titanium and a titanium–zirconium alloy after acid etching

Energy Technology Data Exchange (ETDEWEB)

Frank, Matthias J.; Walter, Martin S. [Department of Biomaterials, Institute for Clinical Dentistry, University of Oslo, P.O. Box 1109, Blindern, NO-0317 Oslo (Norway); Institute of Medical and Polymer Engineering, Chair of Medical Engineering, Technische Universität München, Boltzmannstrasse 15, 85748 Garching (Germany); Lyngstadaas, S. Petter [Department of Biomaterials, Institute for Clinical Dentistry, University of Oslo, P.O. Box 1109, Blindern, NO-0317 Oslo (Norway); Wintermantel, Erich [Institute of Medical and Polymer Engineering, Chair of Medical Engineering, Technische Universität München, Boltzmannstrasse 15, 85748 Garching (Germany); Haugen, Håvard J., E-mail: h.j.haugen@odont.uio.no [Department of Biomaterials, Institute for Clinical Dentistry, University of Oslo, P.O. Box 1109, Blindern, NO-0317 Oslo (Norway)

2013-04-01

Dental implant alloys made from titanium and zirconium are known for their high mechanical strength, fracture toughness and corrosion resistance in comparison with commercially pure titanium. The aim of the study was to investigate possible differences in the surface chemistry and/or surface topography of titanium and titanium–zirconium surfaces after sand blasting and acid etching. The two surfaces were compared by X-ray photoelectron spectroscopy, secondary ion mass spectroscopy, scanning electron microscopy and profilometry. The 1.9 times greater surface hydrogen concentration of titanium zirconium compared to titanium was found to be the major difference between the two materials. Zirconium appeared to enhance hydride formation on titanium alloys when etched in acid. Surface topography revealed significant differences on the micro and nanoscale. Surface roughness was increased significantly (p < 0.01) on the titanium–zirconium alloy. High-resolution images showed nanostructures only present on titanium zirconium. - Highlights: ► TiZr alloy showed increased hydrogen levels over Ti. ► The alloying element Zr appeared to catalyze hydrogen absorption in Ti. ► Surface roughness was significantly increased for the TiZr alloy over Ti. ► TiZr alloy revealed nanostructures not observed for Ti.

Field installed brazed thermocouple feedthroughs for high vacuum experiments

International Nuclear Information System (INIS)

Anderson, P.; Messick, C.

1983-01-01

In order to reduce the occurrence of vacuum leaks and to increase the availability of the DIII vacuum vessel for experimental operation, effort was applied to developing a vacuum-tight brazed feedthrough system for sheathed thermocouples, stainless steel sheathed conductor cables and tubes for cooling fluids. This brazed technique is a replacement for elastomer ''O'' ring sealed feedthroughs that have proven vulnerable to leaks caused by thermal cycling, etc. To date, about 200 feedthroughs have been used. Up to 91 were grouped on a single conflat flange mounted in a bulkhead connector configuration which facilitates installation and removal. Investigation was required to select a suitable braze alloy, flux and installation procedure. Braze alloy selection was challenging since the alloy was required to have: 1) Melting temperature in excess of the 250 0 C (482 0 F) bakeout temperature. 2) No high vapor pressure elements. 3) Good wetting properties when used in air with acceptable flux. 4) Good wettability to 300 series stainless steel and inconel

Study on alumina-alumina brazing for application in vacuum chambers of proton synchrotron

International Nuclear Information System (INIS)

Yadav, D.P.; Kaul, R.; Ganesh, P.; Shiroman, Ram; Tiwari, Pragya; Sridhar, R.; Kukreja, L.M.

2013-01-01

The paper describes an experimental study to standardize vacuum brazing process to obtain satisfactory high purity alumina brazed joints for application in rapid cycle proton synchrotron machine. Two different brazing routes, adopted for making alumina-alumina brazed joints, included (i) multi-step Mo-Mn metallization and brazing with BVAg-8 alloy and (ii) advanced single-step active brazing with CuSil-ABA alloy. Brazed alumina specimens, prepared by both the routes, yielded ultra high vacuum compatible, helium leak tight and bakeable joints. Active-brazed specimens exhibited satisfactory strength values in tensile and four-point bend tests. Metallized-brazed specimens, although exhibited relatively lower tensile strength than the targeted value, displayed satisfactory flexural strength in four-point bend test. The results of the study demonstrated that active brazing is the simple and cost effective alternative to conventional metallization route for producing satisfactory brazed joints for application in rapid cycle proton synchrotron machine. (author)

A New Vacuum Brazing Route for Niobium-316L Stainless Steel Transition Joints for Superconducting RF Cavities

Science.gov (United States)

Kumar, Abhay; Ganesh, P.; Kaul, R.; Bhatnagar, V. K.; Yedle, K.; Ram Sankar, P.; Sindal, B. K.; Kumar, K. V. A. N. P. S.; Singh, M. K.; Rai, S. K.; Bose, A.; Veerbhadraiah, T.; Ramteke, S.; Sridhar, R.; Mundra, G.; Joshi, S. C.; Kukreja, L. M.

2015-02-01

The paper describes a new approach for vacuum brazing of niobium-316L stainless steel transition joints for application in superconducting radiofrequency cavities. The study exploited good wettability of titanium-activated silver-base brazing alloy (CuSil-ABA®), along with nickel as a diffusion barrier, to suppress brittle Fe-Nb intermetallic formation, which is well reported during the established vacuum brazing practice using pure copper filler. The brazed specimens displayed no brittle intermetallic layers on any of its interfaces, but instead carried well-distributed intermetallic particles in the ductile matrix. The transition joints displayed room temperature tensile and shear strengths of 122-143 MPa and 80-113 MPa, respectively. The joints not only exhibited required hermeticity (helium leak rate high vacuum but also withstood twelve hour degassing heat treatment at 873 K (suppresses Q-disease in niobium cavities), without any noticeable degradation in the microstructure and the hermeticity. The joints retained their leak tightness even after undergoing ten thermal cycles between the room temperature and the liquid nitrogen temperature, thereby establishing their ability to withstand service-induced low cycle fatigue conditions. The study proposes a new lower temperature brazing route to form niobium-316L stainless steel transition joints, with improved microstructural characteristics and acceptable hermeticity and mechanical properties.

Theory and modeling of active brazing.

Energy Technology Data Exchange (ETDEWEB)

van Swol, Frank B.; Miller, James Edward; Lechman, Jeremy B.; Givler, Richard C.

2013-09-01

Active brazes have been used for many years to produce bonds between metal and ceramic objects. By including a relatively small of a reactive additive to the braze one seeks to improve the wetting and spreading behavior of the braze. The additive modifies the substrate, either by a chemical surface reaction or possibly by alloying. By its nature, the joining process with active brazes is a complex nonequilibrium non-steady state process that couples chemical reaction, reactant and product diffusion to the rheology and wetting behavior of the braze. Most of the these subprocesses are taking place in the interfacial region, most are difficult to access by experiment. To improve the control over the brazing process, one requires a better understanding of the melting of the active braze, rate of the chemical reaction, reactant and product diffusion rates, nonequilibrium composition-dependent surface tension as well as the viscosity. This report identifies ways in which modeling and theory can assist in improving our understanding.

The experiment progress of bracket brazing to SSMIC for the ITER ELM prototype coil

International Nuclear Information System (INIS)

Shi, Yi; Wu, Yu; Jin, Huan; Ren, Zhibin; Han, Houxiang; Qian, Jing; Qian, Li; Liu, Bo

2014-01-01

Highlights: • In this study, the experimental research of brackets brazing to stainless steel jacketed, Mineral Insulated Conductor (SSMIC) of the first Edge Localized Modes (ELMs) prototype coil for ITER has been made. • The technology for controlling the fluidity of silver-based brazing alloy is developed to meet the bracket brazing. • Brazing experiments to find the reason for cracks are carried out and the improved brazing technologies to restrain the cracks in the Inconel 625 jacket with silver-based alloy are developed. - Abstract: The first Edge Localized Modes (ELMs) prototype coil for International Thermonuclear Experimental Reactor (ITER) has been manufactured in the Institute of Plasma Physics, CAS (ASIPP) at 2014. The all 19 brackets need to braze to the stainless steel jacketed, Mineral Insulated Conductor (SSMIC) for transporting the nuclear heating in the brackets to the water-cooled SSMIC. Silver-based alloy is the only candidate brazing filler for the bracket brazing due to the limitation from melting point temperature and strength. In this paper, firstly, the experimental study for controlling the fluidity of silver-based brazing alloy is developed. And then, the brazing experiment of prototype bracket is introduced to develop the brazing process and some cracks in the Inconel 625 jackets surface appeared unexpectedly. The microstructures and tensile performance study of the cracked Inconel 625 jacket were made to explore the reason for cracks and the improved brazing technologies to suppress the cracks are developed. Finally, the bracket brazing experiment for the first ELM prototype coil is carried out, In spite of this, some cracks also appear in the Inconel 625 jackets

The experiment progress of bracket brazing to SSMIC for the ITER ELM prototype coil

Energy Technology Data Exchange (ETDEWEB)

Shi, Yi, E-mail: shiyi@ipp.ac.cn; Wu, Yu; Jin, Huan; Ren, Zhibin; Han, Houxiang; Qian, Jing; Qian, Li; Liu, Bo

2014-11-15

Highlights: • In this study, the experimental research of brackets brazing to stainless steel jacketed, Mineral Insulated Conductor (SSMIC) of the first Edge Localized Modes (ELMs) prototype coil for ITER has been made. • The technology for controlling the fluidity of silver-based brazing alloy is developed to meet the bracket brazing. • Brazing experiments to find the reason for cracks are carried out and the improved brazing technologies to restrain the cracks in the Inconel 625 jacket with silver-based alloy are developed. - Abstract: The first Edge Localized Modes (ELMs) prototype coil for International Thermonuclear Experimental Reactor (ITER) has been manufactured in the Institute of Plasma Physics, CAS (ASIPP) at 2014. The all 19 brackets need to braze to the stainless steel jacketed, Mineral Insulated Conductor (SSMIC) for transporting the nuclear heating in the brackets to the water-cooled SSMIC. Silver-based alloy is the only candidate brazing filler for the bracket brazing due to the limitation from melting point temperature and strength. In this paper, firstly, the experimental study for controlling the fluidity of silver-based brazing alloy is developed. And then, the brazing experiment of prototype bracket is introduced to develop the brazing process and some cracks in the Inconel 625 jackets surface appeared unexpectedly. The microstructures and tensile performance study of the cracked Inconel 625 jacket were made to explore the reason for cracks and the improved brazing technologies to suppress the cracks are developed. Finally, the bracket brazing experiment for the first ELM prototype coil is carried out, In spite of this, some cracks also appear in the Inconel 625 jackets.

High temperature salt corrosion cracking of intermediate products of titanium alloys

International Nuclear Information System (INIS)

Sinyavskij, V.S.; Usova, V.V.; Lunina, S.I.; Kushakevich, S.A.; Makhmutova, E.A.; Khanina, Z.K.

1982-01-01

The high temperature salt corrosion cracking (HTSCC) of intermediate products from titanium base alloys in the form of hot rolled plates and rods has been studied. The investigated materials are as follows: VT20 pseudo-α-alloy, VT6 and VT14 α+β alloys; the comparison has been carried out with commercial titanium and low-alloyed OT4-1 α-alloy. The experiments have been held at 400 and 500 deg C, defining different stress levels: 0.4; 0.5; 0.75 and 0.9 tausub(0.2). The test basis - not less than 100 h. Standard tensile samples of circular cross section with NaCl (approximately 0.2-0.3 mg/cm 2 ) salt coatings, cut off from hot-rolled rods along the direction of rolling and hot-rolled plates along and across the direction of rolling have been tested. It has been extablished before hand that the notch doesn't affect the resistance of titanium alloys to HTSCC. The sensitivity of titanium alloy subproducts to HTSCC is estimated as to the time until the failure of the sample with salt coatings and without them. It is shown that salt coating practically doesn't affect the behaviour of titanium, that allows to consider it to be resistant to HTSCC. Titanium alloys alloying with β-isomorphous stabilizing additions increases it's HTSCC resistance. Vanadium alloying of the alloy (VT6 alloy of Ti-Al-V system) produces a favourable effect; intermediate products of VT14 (α+β) alloy (Ti-Al-V-Mo system), containing two β-stabilizing additions-vanadium and molybdenum, have satisfactory HTSCC resistance. It is shown that by changes is mechanical properties of alloys during HTSCC one can indirectly judge about their HTSCC sensitivity

Properties of titanium-alloyed DLC layers for medical applications

Science.gov (United States)

Joska, Ludek; Fojt, Jaroslav; Cvrcek, Ladislav; Brezina, Vitezslav

2014-01-01

DLC-type layers offer a good potential for application in medicine, due to their excellent tribological properties, chemical resistance, and bio-inert character. The presented study has verified the possibility of alloying DLC layers with titanium, with coatings containing three levels of titanium concentration prepared. Titanium was present on the surface mainly in the form of oxides. Its increasing concentration led to increased presence of titanium carbide as well. The behavior of the studied systems was stable during exposure in a physiological saline solution. Electrochemical impedance spectra practically did not change with time. Alloying, however, changed the electrochemical behavior of coated systems in a significant way: from inert surface mediating only exchange reactions of the environment in the case of unalloyed DLC layers to a response corresponding rather to a passive surface in the case of alloyed specimens. The effect of DLC layers alloying with titanium was tested by the interaction with a simulated body fluid, during which precipitation of a compound containing calcium and phosphorus - basic components of the bone apatite - occurred on all doped specimens, in contrast to pure DLC. The results of the specimens' surface colonization with cells test proved the positive effect of titanium in the case of specimens with a medium and highest content of this element. PMID:25093457

Criterion of titanium aviation alloy application

International Nuclear Information System (INIS)

Stasyunas, O.P.

1976-01-01

The most significant statistic mechanical characteristics are presented of titanium as compared with those of aluminium and steel. Based on these data one can draw conclusions as to the advantages and disadvantages of titanium. High chemical activity and diffusivity of titanium place limitations on the use of its alloys. Despite the promising features of a needle-like structure, specifications still keep relying on a globular structure, which is explained by the easeiness of the production. Titanium is expensive, sometimes its cost may by a factor of 20 exceed that of other aviation materials

Mechanical properties of brazing joints of alumina dispersion strengthened copper to 316 stainless steel for fusion reactor divertor

International Nuclear Information System (INIS)

Nishi, Hiroshi; Araki, Toshiaki.

1994-01-01

Brazing of alumina dispersion strengthened copper to 316 stainless steel was carried out with the brazing parameters such as brazing alloy, clearance and time to investigate the influence of brazing conditions on the joint strength. Tensile and Charpy impact tests of the joint specimens were performed to evaluate their strength. Microstructure and hardness of the brazed zone were examined with an optical microscope and a Vickers hardness tester. The excellent brazing joint strength was achieved with BAu-2 brazing alloy. The tensile strength of the joint with the brazing clearance of 0.2mm and the brazing time of 300s was as large as that of the diffusion bonding joint. However, Charpy absorbed energy of the brazing was lower than that of the diffusion bonding. Alumina dispersion strengthened copper remelted near the brazed zone because of diffusion of the brazing alloy, and the specimens fractured at the remelted zone. The brazed zone included many voids, which caused a scattering of the strength. (author)

STUDY OF THERMAL BEHAVIOUR ON TITANIUM ALLOYS (TI-6AL-4V

Directory of Open Access Journals (Sweden)

VASUDEVAN D

2017-08-01

Full Text Available Titanium is recognized for its strategic importance as a unique lightweight, high strength alloyed structurally efficient metal for critical, high-performance aircraft, such as jet engine and airframe components. Titanium is called as the "space age metal" and is recognized for its high strength-to-weight ratio. Today, titanium alloys are common, readily available engineered metals that compete directly with stainless steel and Specialty steels, copper alloys, nickel based alloys and composites. Titanium alloys are needed to be heat treated in order to reduce residual stress developed during fabrication and to increase the strength. Titanium (Ti-6Al-4V alloy is an alpha, beta alloy which is solution treated at a temperature of 950 ºC to attain beta phase. This beta phase is maintained by quenching and subsequent aging to increase strength. Thermal cycling process was carried out for Ti-6Al-4V specimens using forced air cooling. Heat treated titanium alloy specimen was used to carry out various tests before and after thermal cycling, The test, like tensile properties, co-efficient of thermal expansion, Microstructure, Compression test, Vickers Hardness was examined by the following test. Coefficient of Thermal expansion was measured using Dilatometer. Tensile test was carried out at room temperature using an Instron type machine. Vickers's hardness measurement was done on the same specimen as used for the microstructural observation from near the surface to the inside specimen. Compression test was carried out at room temperature using an Instron type machine. Ti‐6Al‐4V alloy is a workhorse of titanium industry; it accounts for about 60 percent of the total titanium alloy production. The high cost of titanium makes net shape manufacturing routes very attractive. Casting is a near net shape manufacturing route that offers significant cost advantages over forgings or complicated machined parts.

Study on super-long deep-hole drilling of titanium alloy.

Science.gov (United States)

Liu, Zhanfeng; Liu, Yanshu; Han, Xiaolan; Zheng, Wencui

2018-01-01

In this study, the super-long deep-hole drilling of a titanium alloy was investigated. According to material properties of the titanium alloy, an experimental approach was designed to study three issues discovered during the drilling process: the hole-axis deflection, chip morphology, and tool wear. Based on the results of drilling experiments, crucial parameters for the super-long deep-hole drilling of titanium alloys were obtained, and the influences of these parameters on quality of the alloy's machining were also evaluated. Our results suggest that the developed drilling process is an effective method to overcome the challenge of super-long deep-hole drilling on difficult-to-cut materials.

Corrosion of gold alloys and titanium in artificial saliva

International Nuclear Information System (INIS)

Brune, D.; Evje, D.

1982-01-01

Two types of gold alloys and one type of pure titanium have been submitted to corrosion in artificial saliva for periods of up to about 2 months. The release of copper, gold and silver from the gold alloys as well as titanium from the titanium matrix was measured with nuclear tracer technique. The physical/chemical state of the corrosion products of gold alloys referring to the ionic state or presence in particulate form has been examined retaining the particulate matter on a glass filter. Copper was observed to be mainly present in the ionic state. Considerable amounts of gold were observed to be retained on the glass filter explained by the presence of gold in particulate form or as a compentent of a dispersed collloidal phase. The estimation of the release of titanium was registered by the tracer nuclide 46 Sc assuming particulate matter to be deteriorated from the titanium surface. (author)

Brazing characteristics of a Zr-Ti-Cu-Fe eutectic alloy filler metal for Zircaloy-4

Science.gov (United States)

Lee, Jung G.; Lim, C. H.; Kim, K. H.; Park, S. S.; Lee, M. K.; Rhee, C. K.

2013-10-01

A Zr-Ti-Cu-Fe quaternary eutectic alloy was employed as a new Be-free brazing filler metal for Zircaloy-4 to supersede physically vapor-deposited Be coatings used conventionally with several disadvantages. The quaternary eutectic composition of Zr58Ti16Cu10Fe16 (at.%) showing a low melting temperature range from 832 °C to 853 °C was designed by a partial substitution of Zr with Ti based on a Zr-Cu-Fe ternary eutectic system. By applying an alloy ribbon with the determined composition, a highly reliable joint was obtained with a homogeneous formation of predominantly grown α-Zr phases owing to a complete isothermal solidification, exhibiting strength higher than that of Zircaloy-4. The homogenization of the joint was rate-controlled by the diffusion of the filler elements (Ti, Cu, and Fe) into the Zircaloy-4 base metal, and the detrimental segregation of the Zr2Fe phase in the central zone was completely eliminated by an isothermal holding at a brazing temperature of 920 °C for 10 min.

Dissimilar Joining of Stainless Steel and 5083 Aluminum Alloy Sheets by Gas Tungsten Arc Welding-Brazing Process

Science.gov (United States)

Cheepu, Muralimohan; Srinivas, B.; Abhishek, Nalluri; Ramachandraiah, T.; Karna, Sivaji; Venkateswarlu, D.; Alapati, Suresh; Che, Woo Seong

2018-03-01

The dissimilar joining using gas tungsten arc welding - brazing of 304 stainless steel to 5083 Al alloy had been conducted with the addition of Al-Cu eutectic filler metal. The interface microstructure formation between filler metal and substrates, and spreading of the filler metal were studied. The interface microstructure between filler metal and aluminum alloy characterized that the formation of pores and elongated grains with the initiation of micro cracks. The spreading of the liquid braze filler on stainless steel side packed the edges and appeared as convex shape, whereas a concave shape has been formed on aluminum side. The major compounds formed at the fusion zone interface were determined by using X-ray diffraction techniques and energy-dispersive X-ray spectroscopy analysis. The micro hardness at the weld interfaces found to be higher than the substrates owing to the presence of Fe2Al5 and CuAl2 intermetallic compounds. The maximum tensile strength of the weld joints was about 95 MPa, and the tensile fracture occurred at heat affected zone on weak material of the aluminum side and/or at stainless steel/weld seam interface along intermetallic layer. The interface formation and its effect on mechanical properties of the welds during gas tungsten arc welding-brazing has been discussed.

Electrochemical Characterization of Surface Reactions on Biomedical Titanium alloys

OpenAIRE

Alkhateeb, Emad Hashim

2008-01-01

Titanium and its alloys are successfully used as implant materials for dental, orthopedic and osteosynthesis applications. The processes that take place at the implant tissue interface are important for the acceptance and integration of the implant. This thesis is divided into two parts: the first part deals with surface modification of titanium to improve the osseointegration, and the second part studies metastable pitting of titanium and its alloys. The weakly attached layer of a bone-like ...

Rapidly quenched amorphous and microcrystalline solders for atomic power industry

International Nuclear Information System (INIS)

Kalin, V.A.; Fedotov, V.T.; Sevryukov, O.N.; Grigor'ev, A.E.; Skuratov, L.A.; Sulaberidze, V.Sh.; Yurchenko, A.D.; Sokolov, V.F.; Rodionov, V.A.

1996-01-01

The possibility of using strip amorphous brazing alloys STEMET on Ni, Cu, Ti or Al base to braze various materials (stainless steels - zirconium, ceramics - metal, copper alloys, titanium alloys, cermets, molybdenum, beryllium) is under study. Experimental bench is designed and brazing regimes are developed for various dissimilar materials. Mechanical and corrosion tests of brazed joints show that rapidly quenching STEMET type brazing alloys are promising materials for manufacturing components of irradiating devices [ru

Stress transmission through Ti-Ni alloy, titanium and stainless steel in impact compression test.

Science.gov (United States)

Yoneyama, T; Doi, H; Kobayashi, E; Hamanaka, H; Tanabe, Y; Bonfield, W

2000-06-01

Impact stress transmission of Ti-Ni alloy was evaluated for biomedical stress shielding. Transformation temperatures of the alloy were investigated by means of DSC. An impact compression test was carried out with use of split-Hopkinson pressure-bar technique with cylindrical specimens of Ti-Ni alloy, titanium and stainless steel. As a result, the transmitted pulse through Ti-Ni alloy was considerably depressed as compared with those through titanium and stainless steel. The initial stress reduction was large through Ti-Ni alloy and titanium, but the stress reduction through Ti-Ni alloy was more continuous than titanium. The maximum value in the stress difference between incident and transmitted pulses through Ti-Ni alloy or titanium was higher than that through stainless steel, while the stress reduction in the maximum stress through Ti-Ni alloy was statistically larger than that through titanium or stainless steel. Ti-Ni alloy transmitted less impact stress than titanium or stainless steel, which suggested that the loading stress to adjacent tissues could be decreased with use of Ti-Ni alloy as a component material in an implant system. Copyright 2000 Kluwer Academic Publishers

Research and Application of New Type of High Performance Titanium Alloy

Directory of Open Access Journals (Sweden)

ZHU Zhishou

2016-06-01

Full Text Available With the continuous extension of the application quantity and range for titanium alloy in the fields of national aviation, space, weaponry, marine and chemical industry, etc., even more critical requirements to the comprehensive mechanical properties, low cost and process technological properties of titanium alloy have been raised. Through the alloying based on the microstructure parameters design, and the comprehensive strengthening and toughening technologies of fine grain strengthening, phase transformation and process control of high toughening, the new type of high performance titanium alloy which has good comprehensive properties of high strength and toughness, anti-fatigue, failure resistance and anti-impact has been researched and manufactured. The new titanium alloy has extended the application quantity and application level in the high end field, realized the industrial upgrading and reforming, and met the application requirements of next generation equipment.

High temperature brazing of primary-system components in the nuclear field

International Nuclear Information System (INIS)

Belicic, M.; Fricker, H.W.; Iversen, K.; Leukert, W.

1981-01-01

Apart from the well-known welding procedures, high-temperature brazing is successfully applied in the manufacture of primary components in the field of nuclear reactor construction. This technique is applied in all cases where apart from sufficient resistance and high production safety importance is laid on dimensional stability without subsequent mechanical processing of the components. High-temperature brazing is therefore very important in the manufacture of fuel rod spacers or control rod guide tubes. In this context, during one brazing process many brazing seams have to be produced in extremely narrow areas and within small tolerances. As basic materials precipitation hardening alloys with a high nickel percentage, austenitic Cr-Ni-steels or the zirconium alloy Zry 4 are used. Generally applied are: boron free nickel or zirconium brazing filler metals. (orig.)

LASER SURFACE MODIFICATION OF TITANIUM ALLOYS — A REVIEW

OpenAIRE

Y. S. TIAN; C. Z. CHEN; D. Y. WANG; T. Q. LEI

2005-01-01

Recent developments of laser surface modification of titanium alloys for increasing their corrosion, wear and oxidation resistance are introduced. The effects of laser processing parameters on the resulting surface properties of titanium alloys are reviewed. The problems to be solved and the prospects in the field of laser modification of Ti alloys are discussed. Due to the intrinsic properties, a laser beam can be focused onto the metallic surface to produce a broad range of treatments depen...

Investment casting of beta titanium alloys for aerospace applications

International Nuclear Information System (INIS)

Wheeler, D.A.; Cianci, M.S.; Vogt, R.G.

1993-01-01

The process of investment casting offers the ability to produce complex titanium components with minimal finish machining, thereby reducing their overall manufacturing cost. While aerospace applications for cast titanium have focused primarily on alpha+beta alloys, recent interest in higher strength beta alloys has prompted an examination of their suitability for investment casting. In this paper, the processing characteristics and mechanical proper-ties of Ti-1 5V-3Cr-3Al-3Sn, Ti-3Al-8V-6Cr-4Mo-4Zr, and Ti-15Mo-3Nb-3Al-0.2Si (wt.%) will be discussed. It will be shown that all three alloy compositions are readily processed using only slight modifications from current Ti-6Al-4V (wt.%) production operations. In addition, the mechanical properties of the cast product form can be manipulated through heat treatment and compare quite favorably with typical properties obtained in wrought beta titanium products. Finally, several demonstration castings are reviewed which illustrate the shape-making capabilities of the investment casting approach for beta titanium alloys

Effect of Post-Braze Heat Treatment on the Microstructure and Shear Strength of Cemented Carbide and Steel Using Ag-Based Alloy

Science.gov (United States)

Winardi, Y.; Triyono; Muhayat, N.

2018-03-01

The aim of the present study was to investigate the effect temperature of heat treatment process on the interfacial microstructure and mechanical properties of cemented carbide/carbon steel single lap joint brazed using Ag based alloy filler metal. The brazing process was carried out using torch brazing. Heat treatment process was carried out in induction furnace on the temperature of 700, 725, and 750°C, for 30 minutes. Microstructural examinations and phase analysis were performed using scanning electron microscopy (SEM) equipped with energy dispersion spectrometry (EDS). Shear strength of the joints was measured by the universal testing machine. The results of the microstructural analyses of the brazed area indicate that the increase temperature of treatment lead to the increase of solid solution phase of enrichted Cu. Based on EDS test, the carbon elements spread to all brazed area, which is disseminated by base metals. Shear strength joint is increased with temperature treatment. The highest shear strength of the brazed joint was 214,14 MPa when the heated up at 725°C.

On aging of iron-nickel-titanium alloys

International Nuclear Information System (INIS)

Vintajkin, E.Z.; Dmitriev, V.B.; Udovenko, V.A.

1978-01-01

The mechanism of structural transformations on the initial stages of aging of Fe-(26-29) at. % Ni-(2.5-5.75) at. % Ti alloys was studied by neutron radiography. It was shown that at the earliest aging stages at 550 deg C there appear ordered areas which are FCC nuclei of the Ni 3 Ti phase. The rate of nucleation depends on the content of titanium in the all. In alloys with more than 3% Ti, nuclei appear even at the hardening stage. During the subsequent aging, the nuclei are enriched with nickel and titanium

Preparation of Copper and Chromium Alloyed Layers on Pure Titanium by Plasma Surface Alloying Technology

Science.gov (United States)

He, Xiaojing; Li, Meng; Wang, Huizhen; Zhang, Xiangyu; Tang, Bin

2015-05-01

Cu-Cr alloyed layers with different Cu and Cr contents on pure titanium were obtained by means of plasma surface alloying technology. The microstructure, chemical composition and phase composition of Cu-Cr alloyed layers were analyzed by scanning electron microscopy (SEM), energy dispersive spectrometer (EDS) and X-ray diffraction (XRD), respectively. The experimental results demonstrate that the alloyed layers are bonded strongly to pure titanium substrate and consist of unbound Ti, CuTi, Cu3Ti, CuTi3 and Cr2Ti. The thickness of Cu5Cr5 and Cu7Cr3 alloyed layer are about 18 μm and 28 μm, respectively. The antibacterial properties against gram-negative Escherichia coli (E.coli, ATCC10536) and gram-positive Staphylococcus aureus (S. aureus, ATCC6538) of untreated pure titanium and Cu-Cr alloyed specimen were investigated by live/dead fluorescence staining method. The study shows that Cu-Cr alloyed layers exhibit excellent antibacterial activities against both E.coli and S.aureus within 24 h, which may be attributed to the formation of Cu-containing phases.

Relationship between surface properties (roughness, wettability) of titanium and titanium alloys and cell behaviour

International Nuclear Information System (INIS)

Ponsonnet, L.; Reybier, K.; Jaffrezic, N.; Comte, V.; Lagneau, C.; Lissac, M.; Martelet, C.

2003-01-01

Cell attachment and spreading to titanium-based alloy surfaces is a major parameter in implant technology. In this paper, substratum surface hydrophobicity, surface free energy, interfacial free energy and surface roughness were investigated to ascertain which of these parameters is predominant in human fibroblast spreading. Two methods for contact angle measurement were compared: the sessile drop method and the captive bubble two-probe method. The relationship between surface roughness and the sessile drop contact angles of various engineered titanium surfaces such as commercial pure titanium (cp-Ti), titanium-aluminium-vanadium alloy (Ti-6Al-4V), and titanium-nickel (NiTi), was shown. Surface free energy (SFE) calculations were performed from contact angles obtained on smooth samples based on the same alloys in order to eliminate the roughness effect. SFE of the surfaces have been calculated using the Owens-Wendt (OW) and Van Oss (VO) approaches with the sessile drop method. The OW calculations are used to obtain the dispersive (γ d ) and polar (γ p ) component of SFE, and the VO approach allows to reach the apolar (γ LW ) and the polar acid-base component (γ ab ) of the surface. From captive bubble contact angle experiments (air or octane bubble under water), the interfacial free energy of the different surfaces in water was obtained. A relationship between cell spreading and the polar component of SFE was found. Interfacial free energy values were low for all the investigated surfaces indicating good biocompatibility for such alloys

Nickel-titanium alloys: a systematic review

Directory of Open Access Journals (Sweden)

Marcelo do Amaral Ferreira

2012-06-01

Full Text Available OBJECTIVE: A systematic review on nickel-titanium wires was performed. The strategy was focused on Entrez-PubMed-OLDMEDLINE, Scopus and BioMed Central from 1963 to 2008. METHODS: Papers in English and French describing the behavior of these wires and laboratorial methods to identify crystalline transformation were considered. A total of 29 papers were selected. RESULTS: Nickel-titanium wires show exceptional features in terms of elasticity and shape memory effects. However, clinical applications request a deeper knowledge of these properties in order to allow the professional to use them in a rational manner. In addition, the necessary information regarding each alloy often does not correspond to the information given by the manufacturer. Many alloys called "superelastic" do not present this effect; they just behave as less stiff alloys, with a larger springback if compared to the stainless steel wires. CONCLUSIONS: Laboratory tests are the only means to observe the real behavior of these materials, including temperature transition range (TTR and applied tensions. However, it is also possible to determine in which TTR these alloys change the crystalline structure.

Interfacial Reaction Characteristics and Mechanical Properties of Welding-brazing Bonding Between AZ31B Magnesium Alloy and PRO500 Ultra-high Strength Steel

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CHEN Jian-hua

2017-11-01

Full Text Available Experiments were carried out with TIG welding-brazing of AZ31B magnesium alloy to PRO500 steel using TIG arc as heat source. The interfacial reaction characteristics and mechanical properties of the welding-brazing bonding were investigated. The results show that an effective bonding is achieved between AZ31B magnesium alloy and PRO500 steel by using TIG welding-brazing method. Some spontaneous oxidation reactions result in the formation of a transition zone containing AlFe3 phase with rich oxide. The micro-hardness value of the interfacial transition zone is between that of the AZ31B and the PRO500. Temper softening zone appears due to the welding thermal cycle nearby the bonding position in the interface. A higher heat input makes an increase of the brittle phases and leads to an obvious decrease of the bonding strength.

Corrosion in artificial saliva of a Ni-Cr-based dental alloy joined by TIG welding and conventional brazing.

Science.gov (United States)

Matos, Irma C; Bastos, Ivan N; Diniz, Marília G; de Miranda, Mauro S

2015-08-01

Fixed prosthesis and partial dental prosthesis frameworks are usually made from welded Ni-Cr-based alloys. These structures can corrode in saliva and have to be investigated to establish their safety. The purpose of this study was to evaluate the corrosion behavior of joints joined by tungsten inert gas (TIG) welding and conventional brazing in specimens made of commercial Ni-Cr alloy in Fusayama artificial saliva at 37°C (pH 2.5 and 5.5). Eighteen Ni-Cr base metal specimens were cast and welded by brazing or tungsten inert gas methods. The specimens were divided into 3 groups (base metal, 2 welded specimens), and the composition and microstructure were qualitatively evaluated. The results of potential corrosion and corrosion current density were analyzed with a 1-way analysis of variance and the Tukey test for pairwise comparisons (α=.05). Base metal and tungsten inert gas welded material showed equivalent results in electrochemical corrosion tests, while the air-torched specimens exhibited low corrosion resistance. The performance was worst at pH 2.5. These results suggest that tungsten inert gas is a suitable welding process for use in dentistry, because the final microstructure does not reduce the corrosion resistance in artificial saliva at 37°C, even in a corrosion-testing medium that facilitates galvanic corrosion processes. Moreover, the corrosion current density of brazed Ni-Cr alloy joints was significantly higher (P<.001) than the base metal and tungsten inert gas welded joints. Copyright © 2015 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

Corrosion resistant properties and weldabilities of ASTM Grade 12 titanium alloy

International Nuclear Information System (INIS)

Tsumori, Yoshikatsu; Itoh, Hideo

1988-01-01

Plates, sheets, bars, wires and thinner seam-welded tubings were manufactured from large-scaled ingot of ASTM Grade 12 alloy (Ti-0.8Ni-0.3Mo). The processability of G-12 alloy has proved almost similar to that of conventional commercially pure titanium grades. It has been clarified that the G-12 alloy showed several advantageous features: Chlorides-Crevice corrosion resistance of the alloy was almost equals to G-7 and Pd0/TiO 2 coated titanium, and the maximum allowable stress was able to be designed higher than that of commercially pure titanium. This alloy has been in applications also offers where such environments as seawater, brines and moist chlorine, various oil refinery and chemical industries, and others. (author)

Coating system to permit direct brazing of ceramics

Science.gov (United States)

Cadden, Charles H.; Hosking, F. Michael

2003-01-01

This invention relates to a method for preparing the surface of a ceramic component that enables direct brazing using a non-active braze alloy. The present invention also relates to a method for directly brazing a ceramic component to a ceramic or metal member using this method of surface preparation, and to articles produced by using this brazing method. The ceramic can be high purity alumina. The method comprises applying a first coating of a silicon-bearing oxide material (e.g. silicon dioxide or mullite (3Al.sub.2 O.sub.3.2SiO.sub.2) to the ceramic. Next, a thin coating of active metal (e.g. Ti or V) is applied. Finally, a thicker coating of a non-active metal (e.g. Au or Cu) is applied. The coatings can be applied by physical vapor deposition (PVD). Alternatively, the active and non-active metals can be co-deposited (e.g. by sputtering a target made of mullite). After all of the coatings have been applied, the ceramic can be fired at a high temperature in a non-oxidizing environment to promote diffusion, and to enhance bonding of the coatings to the substrate. After firing, the metallized ceramic component can be brazed to other components using a conventional non-active braze alloy. Alternatively, the firing and brazing steps can be combined into a single step. This process can replace the need to perform a "moly-manganese" metallization step.

Ductile and brittle transition behavior of titanium alloys in ultra-precision machining.

Science.gov (United States)

Yip, W S; To, S

2018-03-02

Titanium alloys are extensively applied in biomedical industries due to their excellent material properties. However, they are recognized as difficult to cut materials due to their low thermal conductivity, which induces a complexity to their deformation mechanisms and restricts precise productions. This paper presents a new observation about the removal regime of titanium alloys. The experimental results, including the chip formation, thrust force signal and surface profile, showed that there was a critical cutting distance to achieve better surface integrity of machined surface. The machined areas with better surface roughness were located before the clear transition point, defining as the ductile to brittle transition. The machined area at the brittle region displayed the fracture deformation which showed cracks on the surface edge. The relationship between depth of cut and the ductile to brittle transaction behavior of titanium alloys in ultra-precision machining(UPM) was also revealed in this study, it showed that the ductile to brittle transaction behavior of titanium alloys occurred mainly at relatively small depth of cut. The study firstly defines the ductile to brittle transition behavior of titanium alloys in UPM, contributing the information of ductile machining as an optimal machining condition for precise productions of titanium alloys.

Microstructure and mechanical properties of SiO2-BN ceramic and Invar alloy joints brazed with Ag–Cu–Ti+TiH2+BN composite filler

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Y. Wang

2016-03-01

Full Text Available Ag–Cu–Ti + TiH2+BN composite filler was prepared to braze SiO2-BN ceramic and Invar alloy. The interfacial microstructure, mechanical properties, and residual stress distribution of the brazed joints were investigated. The results show that a wave-like Fe2Ti–Ni3Ti structure appears in the Invar substrate and a thin TiN–TiB2 reaction layer forms adjacent to the SiO2-BN ceramic. The added BN particles react with Ti to form TiN–TiB fine-particles, which is beneficial to refine the microstructure of the brazing seam and to greatly inhibit the brittle compounds formation. The interfacial microstructure at various brazing temperatures was analyzed, and the mechanism for the interfacial reactions responsible for the bonding was proposed. The maximum shear strength of the joints brazed with the composite filler at 880 °C for 10 min is 39 MPa, which is 30% greater than that brazed with Ag–Cu–Ti alloy. The improvement of the joint strength is attributed to the variation of joint microstructure and the reduction of tensile stresses induced in the SiO2-BN ceramic. The finite element analysis indicates that the peak tensile stress decreases from 230 to 142 MPa due to the addition of BN particles in the ceramic.

Thermodynamic analysis of salt corrosion of titanium alloys

International Nuclear Information System (INIS)

Travkin, V.V.; Pshirkov, V.F.; Kolachev, B.A.

1979-01-01

About 200 possible chemical reactions of metals, salts and oxides (in a solid state) with water (in a vapour state), and with gases (O 2 , Cl 2 , HCl) were studied by the thermodynamic analysis to elucidate a chemical nature of processes taking place at salt corrosion of titanium alloys (VT22, VT6 and VT16). Temperature dependences of isobaric-isothermic potential were considered to reveal a possibility of spontaneous course and direction of reactions as well as to obtain a comparative estimate of the probability of their pro-cedure. Thermodynamically possible schemes of the chemism of titanium alloy salt corrosion are proposed. Complex che-mical reactions take place in the presence of salt, moisture and oxygen of air on the surface of the alloys. The reactions proceed with the formation of titanium and alloying component chlorides, free chlorine and hydrogen. The free chlorine or HCl are released during pyrohydrolysis and oxidation of chlo-rides. The former ones interact with the alloy with the formation of salts, and hydrogen may be absorbed by the metal and cause embrittlement. Chlorides on the metal surface accelerate the chlorination process. NaCl acts as a cata-lyst. The determination of salt corrosion products has confirmed the process mechanism proposed

Mechanohydrogen processing as an element of hydrogen process of production of titanium alloy parts

International Nuclear Information System (INIS)

Egorova, Yu.B.; Il'in, A.A.; Levochkin, A.A.

2002-01-01

The regularities of the effect of hydrogen on cutting machinability of titanium alloys are generalized. The main principles of mechanohydrogen treatment are founded. The effectiveness of titanium alloys machining with the use of reversible hydrogen alloying depends on hydrogen content, hydrogen pickup temperature and cutting modes. High-performance technological processes of manufacturing parts and constructions made of titanium alloys are proposed [ru

Microwave-assisted brazing of alumina ceramics for electron tube ...

Indian Academy of Sciences (India)

The brazed joints were characterizedby X-ray diffraction, scanning electron microscopy, energy dispersive X-ray analysis, Vickers microhardness evaluation, brazing strength measurement and helium leak test. X-ray diffraction analysis confirmed the formationof Ti-based compounds at the substrate-filler alloy interfaces of ...

Hot deformation behavior of TC18 titanium alloy

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Jia Bao-Hua

2013-01-01

Full Text Available Isothermal compression tests of TC18 titanium alloy at the deformation temperatures ranging from 25°C to 800°C and strain rate ranging from 10-4 to 10-2 s-1 were conducted by using a WDW-300 electronic universal testing machine. The hot deformation behavior of TC18 was characterized based on an analysis of the true stress-true strain curves of TC18 titanium alloy. The curves show that the flow stress increases with increasing the strain rate and decreases with increasing the temperature, and the strain rate play an important role in the flow stress when increasing the temperatures. By taking the effect of strain into account, an improved constitutive relationship was proposed based on the Arrhenius equation. By comparison with the experimental results, the model prediction agreed well with the experimental data, which demonstrated the established constitutive relationship was reliable and can be used to predict the hot deformation behavior of TC18 titanium alloy.

Titanium alloys. Advances in alloys, processes, products and applications

International Nuclear Information System (INIS)

Blenkinsop, P.A.

1993-01-01

The last few years have been a period of consolidation of existing alloys and processes. While the aerospace industry remains the principal driving force for alloy development, the paper illustrates examples of new markets being established in 'older' alloys, by a combination of product/process development and a re-examination of engineering design parameters. Considerable attention is still being directed towards the titanium aluminide systems, but other more conventional alloy developments are underway aimed at specific engineering and process requirements, both in the aerospace and non-aerospace sectors. Both the advanced high temperature and conventional alloy developments are considered, before the paper goes on to assess the potential of new processes and products, like spray-forming, metal matrix composites and shaped-plate rolling. (orig.)

Laser Cladding of γ-TiAl Intermetallic Alloy on Titanium Alloy Substrates

Science.gov (United States)

Maliutina, Iuliia Nikolaevna; Si-Mohand, Hocine; Piolet, Romain; Missemer, Florent; Popelyukh, Albert Igorevich; Belousova, Natalya Sergeevna; Bertrand, Philippe

2016-01-01

The enhancement of titanium and titanium alloy's tribological properties is of major interest in many applications such as the aerospace and automotive industry. Therefore, the current research paper investigates the laser cladding of Ti48Al2Cr2Nb powder onto Ti6242 titanium alloy substrates. The work was carried out in two steps. First, the optimal deposition parameters were defined using the so-called "combined parameters," i.e., the specific energy E specific and powder density G. Thus, the results show that those combined parameters have a significant influence on the geometry, microstructure, and microhardness of titanium aluminide-formed tracks. Then, the formation of dense, homogeneous, and defect-free coatings based on optimal parameters has been investigated. Optical and scanning electron microscopy techniques as well as energy-dispersive spectroscopy and X-ray diffraction analyses have shown that a duplex structure consisting of γ-TiAl and α 2-Ti3Al phases was obtained in the coatings during laser cladding. Moreover, it was shown that produced coatings exhibit higher values of microhardness (477 ± 9 Hv0.3) and wear resistance (average friction coefficient is 0.31 and volume of worn material is 5 mm3 after 400 m) compared to those obtained with bare titanium alloy substrates (353 Hv0.3, average friction coefficient is 0.57 and a volume of worn material after 400 m is 35 mm3).

Beryllium brazing considerations in CANDU fuel bundle manufacture

International Nuclear Information System (INIS)

Harmsen, J.; Pant, A.; Lewis, B.J.; Thompson, W.T.

2010-01-01

'Full text:' Appendages of CANDU fuel bundle elements are currently joined to zircaloy sheaths by vacuum beryllium brazing. Ongoing environmental and workplace concerns about beryllium combined with the continuous efforts by Cameco Fuel Manufacturing in its improvement process, initiated this study to find a substitute for pure beryllium. The presentation will review the necessary functionality of brazing alloy components and short list a series of alloys with the potential to duplicate the performance of pure beryllium. Modifications to current manufacturing processes based on in-plant testing will be discussed in relation to the use of these alloys. The presentation will conclude with a summary of the progress to date and further testing expected to be necessary.

The Study of the Impact of Surface Preparation Methods of Inconel 625 and 718 Nickel-Base Alloys on Wettability by BNi-2 and BNi-3 Brazing Filler Metals

Directory of Open Access Journals (Sweden)

Lankiewicz K.

2015-04-01

Full Text Available The article discusses the impact of surface preparation method of Inconel 625 and 718 nickel-base alloys in the form of sheets on wettability of the surface. The results of the investigations of surface preparation method (such as nicro-blasting, nickel plating, etching, degreasing, abrasive blasting with grit 120 and 220 and manually grinding with grit 120 and 240 on spreading of BNi-2 and BNi-3 brazing filler metals, widely used in the aerospace industry in high temperature vacuum brazing processes, are presented. Technological parameters of vacuum brazing process are shown. The macro- and microscopic analysis have shown that nicro-blasting does not bring any benefits of wettability of the alloys investigated.

The Study Of The Impact Of Surface Preparation Methods Of Inconel 625 And 718 Nickel-Base Alloys On Wettability By BNi-2 And BNi-3 Brazing Filler Metals

Directory of Open Access Journals (Sweden)

Lankiewicz K.

2015-06-01

Full Text Available The article discusses the impact of surface preparation method of Inconel 625 and 718 nickel-base alloys in the form of sheets on wettability of the surface. The results of the investigations of surface preparation method (such as nicro-blasting, nickel plating, etching, degreasing, abrasive blasting with grit 120 and 220 and manually grinding with grit 120 and 240 on spreading of BNi-2 and BNi-3 brazing filler metals, widely used in the aerospace industry in high temperature vacuum brazing processes, are presented. Technological parameters of vacuum brazing process are shown. The macro- and microscopic analysis have shown that nicro-blasting does not bring any benefits of wettability of the alloys investigated.

Additive Manufacturing of Metastable Beta Titanium Alloys

Science.gov (United States)

Yannetta, Christopher J.

Additive manufacturing processes of many alloys are known to develop texture during the deposition process due to the rapid reheating and the directionality of the dissipation of heat. Titanium alloys and with respect to this study beta titanium alloys are especially susceptible to these effects. This work examines Ti-20wt%V and Ti-12wt%Mo deposited under normal additive manufacturing process parameters to examine the texture of these beta-stabilized alloys. Both microstructures contained columnar prior beta grains 1-2 mm in length beginning at the substrate with no visible equiaxed grains. This microstructure remained constant in the vanadium system throughout the build. The microstructure of the alloy containing molybdenum changed from a columnar to an equiaxed structure as the build height increased. Eighteen additional samples of the Ti-Mo system were created under different processing parameters to identify what role laser power and travel speed have on the microstructure. There appears to be a correlation in alpha lath size and power density. The two binary alloys were again deposited under the same conditions with the addition of 0.5wt% boron to investigate the effects an insoluble interstitial alloying element would have on the microstructure. The size of the prior beta grains in these two alloys were reduced with the addition of boron by approximately 50 (V) and 100 (Mo) times.

Characterization of titanium alloys for cryogenic applications

International Nuclear Information System (INIS)

Reytier, M.; Kircher, F.; Levesy, B.

2002-01-01

Titanium alloys are employed in the design of superconducting magnet support systems for their high mechanical strength associated with their low thermal conductivity. But their use requires a careful attention to their crack tolerance at cryogenic temperature. Measurements have been performed on two extra low interstitial materials (Ti-5Al-2.5Sn ELI and Ti-6Al-4V ELI) with different thickness and manufacturing process. The investigation includes the tensile properties at room and liquid helium temperatures using smooth and notched samples. Moreover, the fracture toughness has been determined at 4.2 K using Compact Tension specimens. The microstructure of the different alloys and the various fracture surfaces have also been studied. After a detailed description of the experimental procedures, practical engineering characteristics are given and a comparison of the different titanium alloys is proposed for cryogenic applications

Swelling in neutron-irradiated titanium alloys

International Nuclear Information System (INIS)

Peterson, D.T.

1982-04-01

Immersion density measurements have been performed on a series of titanium alloys irradiated in EBR-II to a fluence of 5 x 10 22 n/cm 2 (E > 0.1 MeV) at 450 and 550 0 C. The materials irradiated were the near-alpha alloys Ti-6242S and Ti-5621S, the alpha-beta alloy Ti-64, and the beta alloy Ti-38644. Swelling was observed in all alloys with the greater swelling being observed at 550 0 C. Microstructural examination revealed the presence of voids in all alloys. Ti-38644 was found to be the most radiation resistant. Ti-6242S and Ti-5621S also displayed good radiation resistance, whereas considerable swelling and precipitation were observed in Ti-64 at 550 0 C

Nitrogen contribution to tribological behaviour improvement of titanium alloys

International Nuclear Information System (INIS)

Corre, Y.; Lebrun, J.P.; Douet, M.

1996-01-01

Titanium an titanium alloys are more used materials in mechanical applications. A low density and very interesting mechanical characteristics present these materials as a first choice in many fields (aeronautics, automobile precision mechanics, biomedical...). Nevertheless, their poor tribological qualities often negate them as a friction surface. Modifying their surface properties is thus a real concern. The introduction of nitrogen on the surface enables a significant improvement to the tribological behaviour of these materials. Nitrogen ionic implantation is a technique used in titanium alloy surface treatment. Industrial applications of this process are numerous (biomedical, aeronautics...) but the limitations its (essentially treatment depth) prevent its use in certain cases. The increase in treatment temperature can overcome these limitations. Thus, the analysis of the properties obtained after treatment at various temperatures (20 deg. C) enables us to find the best compromise between metallurgic, geometrical properties (surface condition, deformation) and friction properties. This compromise enables us to solve a majority of tribological problems of titanium alloys. (authors). 7 refs., 10 figs., 2 tabs., 1 photo

Elasticity moduli, thermal expansion coefficients and Debye temperature of titanium alloys

International Nuclear Information System (INIS)

Beletskij, V.M.; Glej, V.A.; Maksimyuk, P.A.; Tabachnik, V.I.; Opanasenko, V.F.

1979-01-01

Studied are the characteristics of titanium alloys which reflect best the bonding forces for atoms in a crystal lattice: elastic modules, their temperature dependences, thermal expansion coefficient and Debye temperatures. For the increase of the accuracy of measuring modules and especially their changes with temperature an ultrasonic echo-impulse method of superposition has been used. The temperature dependences of Young modulus of the VT1-0, VT16 and VT22 titanium alloys are plotted. The Young module and its change with temperature depend on the content of alloying elements. The Young module decrease with temperature may be explained within the framework of the inharmonic effect theory. The analysis of the results obtained permits to suppose that alloying of titanium alloys with aluminium results in an interatomic interaction increase that may be one of the reasons of their strength increase

Research and Development of Some Advanced High Temperature Titanium Alloys for Aero-engine

Directory of Open Access Journals (Sweden)

CAI Jian-ming

2016-08-01

Full Text Available Some advanced high temperature titanium alloys are usually selected to be manufactured into blade, disc, case, blisk and bling under high temperature environment in compressor and turbine system of a new generation high thrust-mass ratio aero-engine. The latest research progress of 600℃ high temperature titanium alloy, fireproof titanium alloy, TiAl alloy, continuous SiC fiber reinforced titanium matrix composite and their application technology in recent years in China were reviewed in this paper. The key technologies need to be broken through in design, processing and application of new material and component are put forward, including industrial ingot composition of high purified and homogeneous control technology, preparation technology of the large size bar and special forgings, machining technology of blisk and bling parts, material property evaluation and application design technique. The future with the continuous application of advanced high temperature titanium alloys, will be a strong impetus to the development of China's aero-engine technology.

Titanium and zirconium alloys

International Nuclear Information System (INIS)

Pinard Legry, G.

1994-01-01

Titanium and zirconium pure and base alloys are protected by an oxide film with anionic vacancies which gives a very good resistance to corrosion in oxidizing medium, in some ph ranges. Results of pitting and crevice corrosion are given for Cl - , Br - , I - ions concentration with temperature and ph dependence, also with oxygenated ions effect. (A.B.). 32 refs., 6 figs., 3 tabs

Intermetallic Nickel-Titanium Alloys for Oil-Lubricated Bearing Applications

Science.gov (United States)

DellaCorte, C.; Pepper, S. V.; Noebe, R.; Hull, D. R.; Glennon, G.

2009-01-01

An intermetallic nickel-titanium alloy, NITINOL 60 (60NiTi), containing 60 wt% nickel and 40 wt% titanium, is shown to be a promising candidate material for oil-lubricated rolling and sliding contact applications such as bearings and gears. NiTi alloys are well known and normally exploited for their shape memory behavior. When properly processed, however, NITINOL 60 exhibits excellent dimensional stability and useful structural properties. Processed via high temperature, high-pressure powder metallurgy techniques or other means, NITINOL 60 offers a broad combination of physical properties that make it unique among bearing materials. NITINOL 60 is hard, electrically conductive, highly corrosion resistant, less dense than steel, readily machined prior to final heat treatment, nongalling and nonmagnetic. No other bearing alloy, metallic or ceramic encompasses all of these attributes. Further, NITINOL 60 has shown remarkable tribological performance when compared to other aerospace bearing alloys under oil-lubricated conditions. Spiral orbit tribometer (SOT) tests were conducted in vacuum using NITINOL 60 balls loaded between rotating 440C stainless steel disks, lubricated with synthetic hydrocarbon oil. Under conditions considered representative of precision bearings, the performance (life and friction) equaled or exceeded that observed with silicon nitride or titanium carbide coated 440C bearing balls. Based upon this preliminary data, it appears that NITINOL 60, despite its high titanium content, is a promising candidate alloy for advanced mechanical systems requiring superior and intrinsic corrosion resistance, electrical conductivity and nonmagnetic behavior under lubricated contacting conditions.

Development and Evaluation of Wide Clearance Braze Joints in Gamma Prime Alloys.

Science.gov (United States)

1982-03-01

process , it also cleans crack surfaces, and this opens a way to repair the very costly parts. Since the alloys contain aluminum and titanium , post- weld ...assembly was comr Let ,d by weld tacking the ends of the T-bar with a TIG torch. Sufficient T-bars of each parent alloy were prepared so that each surface...fluorocarbon cleaning process (FCP). For the right filler metal combination (Ren6 80 with D 15 alloy ) joint tensile strengths rivalled the base metal

New Nomenclatures for Heat Treatments of Additively Manufactured Titanium Alloys

Science.gov (United States)

Baker, Andrew H.; Collins, Peter C.; Williams, James C.

2017-07-01

The heat-treatment designations and microstructure nomenclatures for many structural metallic alloys were established for traditional metals processing, such as casting, hot rolling or forging. These terms do not necessarily apply for additively manufactured (i.e., three-dimensionally printed or "3D printed") metallic structures. The heat-treatment terminology for titanium alloys generally implies the heat-treatment temperatures and their sequence relative to a thermomechanical processing step (e.g., forging, rolling). These designations include: β-processing, α + β-processing, β-annealing, duplex annealing and mill annealing. Owing to the absence of a thermomechanical processing step, these traditional designations can pose a problem when titanium alloys are first produced via additive manufacturing, and then heat-treated. This communication proposes new nomenclatures for heat treatments of additively manufactured titanium alloys, and uses the distinct microstructural features to provide a correlation between traditional nomenclature and the proposed nomenclature.

Influence of the brazing parameters on microstructure and mechanical properties of brazed joints of Hastelloy B2 nickel base alloy; Influencia de los parametros de soldeo fuerte en la microestructura y propiedades mecanicas de la union de la aleacion base niquel Hastelloy B2

Energy Technology Data Exchange (ETDEWEB)

Sotelo, J. C.; Gonzalez, M.; Porto, E.

2014-07-01

A study of the high vacuum brazing process of solid solution strengthened Hastelloy B2 nickel alloy has been done. A first stage of research has focused on the selection of the most appropriate brazing filler metal to the base material and vacuum furnace brazing process. The influence of welding parameters on joint microstructure constituents, relating the microstructure of the joint to its mechanical properties, has been evaluated. Two gaps of 50 and 200 micrometers, and two dwell times at brazing temperature of 10 and 90 minutes were studied. The braze joint mainly consists of the nickel rich matrix, nickel silicide and ternary compounds. Finally, the results of this study have shown the high bond strength for small gaps and increased dwell times of 90 minutes. (Author)

The surface nanostructures of titanium alloy regulate the proliferation of endothelial cells

Directory of Open Access Journals (Sweden)

Min Lai

2014-02-01

Full Text Available To investigate the effect of surface nanostructures on the behaviors of human umbilical vein endothelial cells (HUVECs, surface nanostructured titanium alloy (Ti-3Zr2Sn-3Mo-25Nb, TLM was fabricated by surface mechanical attrition treatment (SMAT technique. Field emission scanning electron microscopy (FE-SEM, atomic force microscopy (AFM, transmission electron microscopy (TEM and X-ray diffraction (XRD were employed to characterize the surface nanostructures of the TLM, respectively. The results demonstrated that nano-crystalline structures with several tens of nanometers were formed on the surface of TLM substrates. The HUVECs grown onto the surface nanostructured TLM spread well and expressed more vinculin around the edges of cells. More importantly, HUVECs grown onto the surface nanostructured TLM displayed significantly higher (p < 0.01 or p < 0.05 cell adhesion and viabilities than those of native titanium alloy. HUVECs cultured on the surface nanostructured titanium alloy displayed significantly higher (p < 0.01 or p < 0.05 productions of nitric oxide (NO and prostacyclin (PGI2 than those of native titanium alloy, respectively. This study provides an alternative for the development of titanium alloy based vascular stents.

Enhanced ultrasonically assisted turning of a β-titanium alloy.

Science.gov (United States)

Maurotto, Agostino; Muhammad, Riaz; Roy, Anish; Silberschmidt, Vadim V

2013-09-01

Although titanium alloys have outstanding mechanical properties such as high hot hardness, a good strength-to-weight ratio and high corrosion resistance; their low thermal conductivity, high chemical affinity to tool materials severely impair their machinability. Ultrasonically assisted machining (UAM) is an advanced machining technique, which has been shown to improve machinability of a β-titanium alloy, namely, Ti-15-3-3-3, when compared to conventional turning processes. Copyright © 2013 Elsevier B.V. All rights reserved.

Effect of Nanosheet Surface Structure of Titanium Alloys on Cell Differentiation

Directory of Open Access Journals (Sweden)

Satoshi Komasa

2014-01-01

Full Text Available Titanium alloys are the most frequently used dental implants partly because of the protective oxide coating that spontaneously forms on their surface. We fabricated titania nanosheet (TNS structures on titanium surfaces by NaOH treatment to improve bone differentiation on titanium alloy implants. The cellular response to TNSs on Ti6Al4V alloy was investigated, and the ability of the modified surfaces to affect osteogenic differentiation of rat bone marrow cells and increase the success rate of titanium implants was evaluated. The nanoscale network structures formed by alkali etching markedly enhanced the functions of cell adhesion and osteogenesis-related gene expression of rat bone marrow cells. Other cell behaviors, such as proliferation, alkaline phosphatase activity, osteocalcin deposition, and mineralization, were also markedly increased in TNS-modified Ti6Al4V. Our results suggest that titanium implants modified with nanostructures promote osteogenic differentiation, which may improve the biointegration of these implants into the alveolar bone.

Microstructure evolution of the Si{sub 3}N{sub 4}/Si{sub 3}N{sub 4} joints brazed using Au-Ni-V filler alloys with different V content

Energy Technology Data Exchange (ETDEWEB)

Sun, Y. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Zhang, J., E-mail: hitzhangjie@hit.edu.cn [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Zhang, H.W.; Fan, G.H.; He, Y.M. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)

2011-08-18

Highlights: > Si{sub 3}N{sub 4} ceramic was brazed using Au-Ni-V filler alloy with different V content. > The microstructure evolution of the joint was study in detail in the paper. > The polygonal Ni{sub 2}SiV{sub 3} and Ni{sub 3}V phase in the joint were investigated by TEM. > The formation of different compounds and alloys in joint was detailed discussed. - Abstract: Au-Ni-V filler alloys with different vanadium contents were designed to braze Si{sub 3}N{sub 4} ceramic at 1373 K for 30 min, and the microstructures of brazing seams were investigated by SEM and TEM. When the Au-Ni-V filler alloy contains 5 at.% V, round-like Ni[Si, V, Au] precipitates form in the Au[Ni] solid solution matrix and a VN reaction layer with 0.5 {mu}m thickness appears on Si{sub 3}N{sub 4} interface. When the V content increases to 10 at.%, a new polygonal Ni{sub 2}SiV{sub 3} phase occurs in the seam, and the Ni[Si, V, Au] precipitate coarsens and VN layer thickens. With increase of V contents to 15 and 20 at.%, laminar Ni[Au] and polygonal Ni{sub 3}V precipitates form. With 25 at.% V content in the filler alloy, the Ni{sub 2}SiV{sub 3} and Ni{sub 3}V precipitates distribute homogenously in the brazing seam. These microstructure evolutions were attributed to the reaction between Si{sub 3}N{sub 4} and vanadium, which forms VN reaction layer and releases Si into the molten alloy.

Copper and nickel alloys and titanium for seawater applications

International Nuclear Information System (INIS)

Richter, H.

1977-01-01

Copper and nickel alloys and titanium have been successfully used for heat exchangers on ships, in power plants and for chemical apparatus and piping systems because of their resistance against corrosion in sea water. Aluminium brass and copper nickel alloys, the standard materials for condensers and coolers, however, may be attacked, the corrosion depending on water quality, water velocity, and structural conditions. The mechanisms of corrosion are discussed. Under severe conditions the use of titanium may be indicated. The use of nickel base alloys is advantageous at elevated temperatures, e.g. for chemical reactions and for evaporation processes. Examples are given for application and for prevention of corrosion. (orig.) [de

Development of rapidly quenched nickel-based non-boron filler metals for brazing corrosion resistant steels

Science.gov (United States)

Ivannikov, A.; Kalin, B.; Suchkov, A.; Penyaz, M.; Yurlova, M.

2016-04-01

Corrosion-resistant steels are stably applied in modern rocket and nuclear technology. Creating of permanent joints of these steels is a difficult task that can be solved by means of welding or brazing. Recently, the use rapidly quenched boron-containing filler metals is perspective. However, the use of such alloys leads to the formation of brittle borides in brazing zone, which degrades the corrosion resistance and mechanical properties of the compounds. Therefore, the development of non-boron alloys for brazing stainless steels is important task. The study of binary systems Ni-Be and Ni-Si revealed the perspective of replacing boron in Ni-based filler metals by beryllium, so there was the objective of studying of phase equilibrium in the system Ni-Be-Si. The alloys of the Ni-Si-Be with different contents of Si and Be are considered in this paper. The presence of two low-melting components is revealed during of their studying by methods of metallography analysis and DTA. Microhardness is measured and X-ray diffraction analysis is conducted for a number of alloys of Ni-Si-Be. The compositions are developed on the basis of these data. Rapidly quenched brazing alloys can be prepared from these compositions, and they are suitable for high temperature brazing of steels.

Review about laser nitriding of titanium alloys; Revision sobre nitruraciones laser de aleaciones de titanio

Energy Technology Data Exchange (ETDEWEB)

Perez-Artieda, M.G.; Fernandez-Carrasquilla, J.

2010-07-01

A common technique used to improve the wear response of titanium alloys is to nitride the surface, using chemical or physical vapour deposition, ion implantation or surface remelting in a nitrogen atmosphere. In this revision nitriding systems with laser technology are studied, used in titanium alloys surface treatments.For high temperature, high strength applications, titanium based alloys are an attractive light-weight alternative to steel, due to their high strength to weight ratio and corrosion resistance. In applications that require good wear resistance, titanium alloys pose a problem due to their poor tribological characteristics.Titanium alloys used with a suitable nitriding treatment could allow the replacement of steel in different applications, obtaining weight savings in fabricated components. (Author). 68 refs.

Thermal expansion and microstructural analysis of experimental metal-ceramic titanium alloys.

Science.gov (United States)

Zinelis, Spiros; Tsetsekou, Athena; Papadopoulos, Triantafillos

2003-10-01

Statement of problem Low-fusing porcelains for titanium veneering have demonstrated inferior color stability and metal-ceramic longevity compared to conventional porcelains. This study evaluated the microstructure and thermal expansion coefficients of some experimental titanium alloys as alternative metallic substrates for low-fusing conventional porcelain. Commercially pure titanium (CP Ti) and various metallic elements (Al, Co, Sn, Ga, In, Mn) were used to prepare 8 titanium alloys using a commercial 2-chamber electric-arc vacuum/inert gas dental casting machine (Cyclarc). The nominal compositions of these alloys were the following (wt%): I: 80Ti-18Sn-1.5In-0.5Mn; II: 76Ti-12Ga-7Sn-4Al-1Co; III: 87Ti-13Ga; IV: 79Ti-13Ga-7Al-1Co; V: 82Ti-18In; VI: 75.5Ti-18In-5Al-1Co-0.5Mn; VII: 85Ti-10Sn-5Al; VIII: 78Ti-12Co-7Ga-3Sn. Six rectangular wax patterns for each test material (l = 25 mm, w = 3 mm, h = 1 mm) were invested with magnesia-based material and cast with grade II CP Ti (control) and the 8 experimental alloys. The porosity of each casting was evaluated radiographically, and defective specimens were discarded. Two cast specimens from CP Ti and alloys I-VIII were embedded in epoxy resin and, after metallographic grinding and polishing, were studied by means of scanning electron microscopy and wavelength dispersive electron probe microanalysis. One specimen of each material was utilized for the determination of coefficient of thermal expansion (CTE) with a dilatometer operating from room temperature up to 650 degrees C at a heating rate of 5 degrees C/minute. Secondary electron images (SEI) and compositional backscattered electron images (BEI-COMPO) revealed that all cast specimens consisted of a homogeneous matrix except Alloy VIII, which contained a second phase (possibly Ti(2)Co) along with the titanium matrix. The results showed that the coefficient of thermal expansion (CTE) varied from 10.1 to 13.1 x 10(-6)/ degrees C (25 degrees -500 degrees C), depending on

Mechanical characteristics of heterogeneous structures obtained by high-temperature brazing of corrosion-resistant steels with rapidly quenched non-boron nickel-based alloys

Science.gov (United States)

Kalin, B.; Penyaz, M.; Ivannikov, A.; Sevryukov, O.; Bachurina, D.; Fedotov, I.; Voennov, A.; Abramov, E.

2018-01-01

Recently, the use rapidly quenched boron-containing nickel filler metals for high temperature brazing corrosion resistance steels different classes is perspective. The use of these alloys leads to the formation of a complex heterogeneous structure in the diffusion zone that contains separations of intermediate phases such as silicides and borides. This structure negatively affects the strength characteristics of the joint, especially under dynamic loads and in corrosive environment. The use of non-boron filler metals based on the Ni-Si-Be system is proposed to eliminate this structure in the brazed seam. Widely used austenitic 12Cr18Ni10Ti and ferrite-martensitic 16Cr12MoSiWNiVNb reactor steels were selected for research and brazing was carried out. The mechanical characteristics of brazed joints were determined using uniaxial tensile and impact toughness tests, and fractography was investigated by electron microscopy.

Ultrasonic Surface Treatment of Titanium Alloys. The Submicrocrystalline State

Science.gov (United States)

Klimenov, V. A.; Vlasov, V. A.; Borozna, V. Y.; Klopotov, A. A.

2015-09-01

The paper presents the results of the research on improvement of physical-and- mechanical properties of titanium alloys VT1-0 and VT6 by modification of surfaces using ultrasonic treatment, and a comprehensive study of the microstructure and mechanical properties of modified surface layers. It has been established that exposure to ultrasonic treatment leads to formation in the surface layer of a structure with an average size of elements 50 - 100 nm, depending on the brand of titanium alloy.

METHOD OF BRAZING BERYLLIUM

Science.gov (United States)

Hanks, G.S.; Keil, R.W.

1963-05-21

A process is described for brazing beryllium metal parts by coating the beryllium with silver (65- 75 wt%)-aluminum alloy using a lithium fluoride (50 wt%)-lithium chloride flux, and heating the coated joint to a temperature of about 700 un. Concent 85% C for about 10 minutes. (AEC)

A review of oxide, silicon nitride, and silicon carbide brazing

International Nuclear Information System (INIS)

Santella, M.L.; Moorhead, A.J.

1987-01-01

There is growing interest in using ceramics for structural applications, many of which require the fabrication of components with complicated shapes. Normal ceramic processing methods restrict the shapes into which these materials can be produced, but ceramic joining technology can be used to overcome many of these limitations, and also offers the possibility for improving the reliability of ceramic components. One method of joining ceramics is by brazing. The metallic alloys used for bonding must wet and adhere to the ceramic surfaces without excessive reaction. Alumina, partially stabilized zirconia, and silicon nitride have high ionic character to their chemical bonds and are difficult to wet. Alloys for brazing these materials must be formulated to overcome this problem. Silicon carbide, which has some metallic characteristics, reacts excessively with many alloys, and forms joints of low mechanical strength. The brazing characteristics of these three types of ceramics, and residual stresses in ceramic-to-metal joints are briefly discussed

Thermochemistry of brazing ceramics and metals in air

Energy Technology Data Exchange (ETDEWEB)

Bobzin, Kirsten; Schlaefer, Thomas; Kopp, Nils [RWTH Aachen (DE). Surface Engineering Inst. (IOT)

2011-08-15

Reactive air brazing offers economically and technologically advantageous joining of ceramics to metals. Solid oxide fuel cells and membranes for oxyfuel combustion are recent fields of application. However, it remains a problem that strong metallurgical reactions between brazes and base materials occur. These reactions were analysed by differential scanning calorimetry tests to get a better understanding. Therefore, three braze alloys (Ag8Cu, Ag8Cu0.5Ti and Ag4Cu4Ni) and five base materials (alumina, 3YSZ partially stabilised zirconia, BSCF perovskite ceramic, X1CrTi-La22 and X15CrNiSi25-20) were investigated. The reaction peaks correlate with the formation of reaction layers, which were observed in metallographic analysis of brazed specimens. The results help to explain the reaction mechanisms and allow optimised selection of filler metals and brazing temperature. (orig.)

COMPARISON OF STATISTICALLY CONTROLLED MACHINING SOLUTIONS OF TITANIUM ALLOYS USING USM

Directory of Open Access Journals (Sweden)

R. Singh

2010-06-01

Full Text Available The purpose of the present investigation is to compare the statistically controlled machining solution of titanium alloys using ultrasonic machining (USM. In this study, the previously developed Taguchi model for USM of titanium and its alloys has been investigated and compared. Relationships between the material removal rate, tool wear rate, surface roughness and other controllable machining parameters (power rating, tool type, slurry concentration, slurry type, slurry temperature and slurry size have been deduced. The results of this study suggest that at the best settings of controllable machining parameters for titanium alloys (based upon the Taguchi design, the machining solution with USM is statistically controlled, which is not observed for other settings of input parameters on USM.

Atomic absorption analysis of serial titanium alloys

International Nuclear Information System (INIS)

Gorlova, M.N.; Feofanova, N.M.; Kornyushkova, Yu.D.

1977-01-01

Atom-absorption technique is described, which makes it possible to rapidly and precisely determine the following alloying elements and admixtures in titanium alloys: Al (2.0 - 8.5%); Mo (0.5 - 8%); Cr (0.5 - 12%); Si (0.2 - 0.5%); Mn(0.2 - 2.5%); V(0.5 - 6%); Sn(2.0 - 3.0%); Fe(0.1 - 1.0%); Zr(2.0 - 12.0%). The atom absorption method with flame atomization of the sample provides for best results if the alloy is dissolved in a mixture HCl + HBF 4 in the ratio 2:1. In order to obtain correct results the standard solutions must contain titanium in concentrations corresponding to the weight of the sample being analyzed. Sensitivity of zirconium determination may be increased approximately twofold by adding 10 mg/ml of FeCl 3 into the solution. Being as precise, as the classic analytical methods, the atom absorption technique is about 5 times more efficient

Cast and hipped gamma titanium aluminum alloys modified by chromium, boron, and tantalum

International Nuclear Information System (INIS)

Huang, Shyhchin.

1993-01-01

A cast body is described of a chromium, boron, and tantalum modified titanium aluminum alloy, said alloy consisting essentially of titanium, aluminum, chromium, boron, and tantalum in the following approximate atomic ratio: Ti-Al 45-50 Cr 1-3 Ta 1-8 B 0.1-0.3 , and said alloy having been prepared by casting the alloy to form said cast body and by HIPping said body

Electrochemical machining of titanium alloys with the use of anodal activating pulses

International Nuclear Information System (INIS)

Davydov, A.D.; Klepikov, R.P.; Moroz, I.I.

1980-01-01

A comparative investigation of electrochemical machining of VT-6 titanium alloy by direct current and in different pulse mode is carried out taking into account the peculiarities of anodal behaviour of titanium alloys at high current desities. The mode of electrochemical machining of VT-6 alloy with activating pulses is chosen. It allows to conduct a process at lower voltages and small interelectrode gaps

Welding and Joining of Titanium Aluminides

Science.gov (United States)

Cao, Jian; Qi, Junlei; Song, Xiaoguo; Feng, Jicai

2014-01-01

Welding and joining of titanium aluminides is the key to making them more attractive in industrial fields. The purpose of this review is to provide a comprehensive overview of recent progress in welding and joining of titanium aluminides, as well as to introduce current research and application. The possible methods available for titanium aluminides involve brazing, diffusion bonding, fusion welding, friction welding and reactive joining. Of the numerous methods, solid-state diffusion bonding and vacuum brazing have been most heavily investigated for producing reliable joints. The current state of understanding and development of every welding and joining method for titanium aluminides is addressed respectively. The focus is on the fundamental understanding of microstructure characteristics and processing–microstructure–property relationships in the welding and joining of titanium aluminides to themselves and to other materials. PMID:28788113

Single-step brazing process for mono-block joints and mechanical testing

Energy Technology Data Exchange (ETDEWEB)

Casalegno, V.; Ferraris, M.; Salvo, M.; Rizzo, S. [Politecnico di Torino, Materials Science and Chemical Engineering Dept., Torino (Italy); Merola, M. [ITER International Team, llER Joint Work Site, Cadarache, 13 - St Paul Lez Durance (France)

2007-07-01

Full text of publication follows: Plasma facing components act as actively cooled thermal shields to sustain thermal and particle loads during normal and transient operations in ITER (International Thermonuclear Experimental Reactor). The plasma-facing layer is referred to as 'armour', which is made of either carbon fibre reinforced carbon composite (CFC) or tungsten (W). CFC is the reference design solution for the lower part of the vertical target of the ITER divertor. The armour is joined onto an actively cooled substrate, the heat sink, made of precipitation hardened copper alloy CuCrZr through a thin pure copper interlayer to decrease, by plastic deformation, the joint interface stresses; in fact, the CFC to Cu joint is affected by the CTE mismatch between the ceramic and metallic material. A new method of joining CFC to copper and CFC/Cu to CuCrZr alloy was effectively developed for the flat-type configuration; the feasibility of this process also for mono-block geometry and the development of a procedure for testing mono-block-type mock-ups is described in this work. The mono-block configuration consists of copper alloy pipe shielded by CFC blocks. It is worth noting that in mono-block configuration, the large thermal expansion mismatch between CFC and copper alloy is more significant than for flat-tile configuration, due to curved interfaces. The joining technique foresees a single-step brazing process: the brazing of the three materials (CFC-Cu-CuCrZr) can be performed in a single heat treatment using the same Cu/Ge based braze. The composite surface was modified by solid state reaction with chromium with the purpose of increasing the wettability of CFC by the brazing alloy. The CFC substrate reacts with Cr which, forming a carbide layer, allows a large reduction of the contact angle; then, the brazing of CFC to pure copper and pure copper to CuCrZr by the same treatment is feasible. This process allows to obtain good joints using a non

Single-step brazing process for mono-block joints and mechanical testing

International Nuclear Information System (INIS)

Casalegno, V.; Ferraris, M.; Salvo, M.; Rizzo, S.; Merola, M.

2007-01-01

Full text of publication follows: Plasma facing components act as actively cooled thermal shields to sustain thermal and particle loads during normal and transient operations in ITER (International Thermonuclear Experimental Reactor). The plasma-facing layer is referred to as 'armour', which is made of either carbon fibre reinforced carbon composite (CFC) or tungsten (W). CFC is the reference design solution for the lower part of the vertical target of the ITER divertor. The armour is joined onto an actively cooled substrate, the heat sink, made of precipitation hardened copper alloy CuCrZr through a thin pure copper interlayer to decrease, by plastic deformation, the joint interface stresses; in fact, the CFC to Cu joint is affected by the CTE mismatch between the ceramic and metallic material. A new method of joining CFC to copper and CFC/Cu to CuCrZr alloy was effectively developed for the flat-type configuration; the feasibility of this process also for mono-block geometry and the development of a procedure for testing mono-block-type mock-ups is described in this work. The mono-block configuration consists of copper alloy pipe shielded by CFC blocks. It is worth noting that in mono-block configuration, the large thermal expansion mismatch between CFC and copper alloy is more significant than for flat-tile configuration, due to curved interfaces. The joining technique foresees a single-step brazing process: the brazing of the three materials (CFC-Cu-CuCrZr) can be performed in a single heat treatment using the same Cu/Ge based braze. The composite surface was modified by solid state reaction with chromium with the purpose of increasing the wettability of CFC by the brazing alloy. The CFC substrate reacts with Cr which, forming a carbide layer, allows a large reduction of the contact angle; then, the brazing of CFC to pure copper and pure copper to CuCrZr by the same treatment is feasible. This process allows to obtain good joints using a non-active brazing

Hydrogen in titanium alloys

International Nuclear Information System (INIS)

Wille, G.W.; Davis, J.W.

1981-04-01

The titanium alloys that offer properties worthy of consideration for fusion reactors are Ti-6Al-4V, Ti-6Al-2Sn-4Zr-2Mo-Si (Ti-6242S) and Ti-5Al-6Sn-2Zr-1Mo-Si (Ti-5621S). The Ti-6242S and Ti-5621S are being considered because of their high creep resistance at elevated temperatures of 500 0 C. Also, irradiation tests on these alloys have shown irradiation creep properties comparable to 20% cold worked 316 stainless steel. These alloys would be susceptible to slow strain rate embrittlement if sufficient hydrogen concentrations are obtained. Concentrations greater than 250 to 500 wppm hydrogen and temperatures lower than 100 to 150 0 C are approximate threshold conditions for detrimental effects on tensile properties. Indications are that at the elevated temperature - low hydrogen pressure conditions of the reactors, there would be negligible hydrogen embrittlement

In vitro biocompatibility of titanium after plasma surface alloying with boron

Energy Technology Data Exchange (ETDEWEB)

Kaczmarek, Mariusz, E-mail: markacz@ump.edu.pl [Department of Immunology, Chair of Clinical Immunology, Poznan University of Medical Sciences, Rokietnicka 5D, 60-806 Poznan (Poland); Jurczyk, Mieczysława U. [Division Mother' s and Child' s Health, Poznan University of Medical Sciences, Polna 33, 60-535 Poznan (Poland); Miklaszewski, Andrzej [Institute of Materials Science and Engineering, Poznan University of Technology, Jana Pawla II 24, 61-138 Poznan (Poland); Paszel-Jaworska, Anna; Romaniuk, Aleksandra; Lipińska, Natalia [Department of Clinical Chemistry and Molecular Diagnostics, Poznan University of Medical Sciences, Przybyszewskiego 49, 60-355 Poznan (Poland); Żurawski, Jakub [Department of Immunobiochemistry, Chair of Biology and Environmental Sciences, Poznan University of Medical Sciences, Rokietnicka 8, 60-806 Poznan (Poland); Urbaniak, Paulina [Department of Cell Biology, Poznan University of Medical Sciences, Rokietnicka 5D, 60-806 Poznan (Poland); Jurczyk, Karolina [Department of Conservative Dentistry and Periodontology, Poznan University of Medical Sciences, Bukowska 70, 60-812 Poznan (Poland)

2016-12-01

Recently, the effect of different sizes of precursor powders during surface plasma alloying modification on the properties of titanium surface was studied. In this work we show in vitro test results of the titanium (α-Ti) after plasma surface alloying with boron (B). Ti-B nanopowders with 2 and 10 wt% B were deposited onto microcrystalline Ti substrate. The in vitro cytocompatibility of these biomaterials was evaluated and compared with a conventional microcrystalline Ti. During the studies, established cell line of human gingival fibroblasts and osteoblasts were cultured in the presence of tested materials, and its survival rate and proliferation activity were examined. For this purpose, MTT assay, flow cytometric and fluorescent microscopic evaluation were made. Biocompatibility tests carried out indicate that the Ti after plasma surface alloying with B could be a possible candidate for dental implants and other medicinal applications. Plasma alloying is a promising method for improving the properties of titanium, thus increasing the field of its applications. - Highlights: • this is first article carried out on the titanium after plasma surface alloying with different contents of boron; • microcrystalline titanium modified with boron changes the physicochemical features of conventional material; • Ti modified by boron is proper in terms of effects on survival and proliferative activity of cells of dental alveoli; • precursors with different content of boron in different ways influence the intensity and stability of cell growth;.

DEVELOPMENT OF LASER CLADDING WEAR-RESISTANT COATING ON TITANIUM ALLOYS

OpenAIRE

RUILIANG BAO; HUIJUN YU; CHUANZHONG CHEN; BIAO QI; LIJIAN ZHANG

2006-01-01

Laser cladding is an advanced surface modification technology with broad prospect in making wear-resistant coating on titanium alloys. In this paper, the influences of laser cladding processing parameters on the quality of coating are generalized as well as the selection of cladding materials on titanium alloys. The microstructure characteristics and strengthening mechanism of coating are also analyzed. In addition, the problems and precaution measures in the laser cladding are pointed out.

Hydrogen embrittlement and galvanic corrosion of titanium alloys

Energy Technology Data Exchange (ETDEWEB)

Soh, Jeong Ryong; Jeong, Y. H.; Choi, B. K.; Baek, J. H.; Hwang, D. Y.; Choi, B. S.; Lee, D. J

2000-06-01

The material properties including the fracture behavior of titanium alloys used as a steam generator tube in SMART can be degraded de to the hydrogen embrittlement and the galvanic corrosion occurring as a result of other materials in contact with titanium alloys in a conducting corrosive environment. In this report the general concepts and trends of hydrogen embrittlement are qualitatively described to adequately understand and expect the fracture behavior from hydrogen within the bulk of materials and under hydrogen containing environments because hydrogen embrittlement may be very complicated process. And the characteristics of galvanic corrosion closely related to hydrogen embrittlement is qualitatively based on wimple electrochemical theory.

Hydrogen embrittlement and galvanic corrosion of titanium alloys

International Nuclear Information System (INIS)

Soh, Jeong Ryong; Jeong, Y. H.; Choi, B. K.; Baek, J. H.; Hwang, D. Y.; Choi, B. S.; Lee, D. J.

2000-06-01

The material properties including the fracture behavior of titanium alloys used as a steam generator tube in SMART can be degraded de to the hydrogen embrittlement and the galvanic corrosion occurring as a result of other materials in contact with titanium alloys in a conducting corrosive environment. In this report the general concepts and trends of hydrogen embrittlement are qualitatively described to adequately understand and expect the fracture behavior from hydrogen within the bulk of materials and under hydrogen containing environments because hydrogen embrittlement may be very complicated process. And the characteristics of galvanic corrosion closely related to hydrogen embrittlement is qualitatively based on wimple electrochemical theory

Nucleation mechanisms of refined alpha microstructure in beta titanium alloys

Science.gov (United States)

Zheng, Yufeng

Due to a great combination of physical and mechanical properties, beta titanium alloys have become promising candidates in the field of chemical industry, aerospace and biomedical materials. The microstructure of beta titanium alloys is the governing factor that determines their properties and performances, especially the size scale, distribution and volume fraction of precipitate phase in parent phase matrix. Therefore in order to enhance the performance of beta titanium alloys, it is critical to obtain a thorough understanding of microstructural evolution in beta titanium alloys upon various thermal and/or mechanical processes. The present work is focusing on the study of nucleation mechanisms of refined alpha microstructure and super-refined alpha microstructure in beta titanium alloys in order to study the influence of instabilities within parent phase matrix on precipitates nucleation, including compositional instabilities and/or structural instabilities. The current study is primarily conducted in Ti-5Al-5Mo-5V-3Cr (wt%, Ti-5553), a commercial material for aerospace application. Refined and super-refined precipitates microstructure in Ti-5553 are obtained under specific accurate temperature controlled heat treatments. The characteristics of either microstructure are investigated in details using various characterization techniques, such as SEM, TEM, STEM, HRSTEM and 3D atom probe to describe the features of microstructure in the aspect of morphology, distribution, structure and composition. Nucleation mechanisms of refined and super-refined precipitates are proposed in order to fully explain the features of different precipitates microstructure in Ti-5553. The necessary thermodynamic conditions and detailed process of phase transformations are introduced. In order to verify the reliability of proposed nucleation mechanisms, thermodynamic calculation and phase field modeling simulation are accomplished using the database of simple binary Ti-Mo system

Microstructure investigation of bronze/steel brazed joints proposed for HHF components of ITER manufacturing

Energy Technology Data Exchange (ETDEWEB)

Kalinin, G.M. [Research and Development Institute of Power Engineering, P.O. Box 788, Moscow 101000 (Russian Federation)], E-mail: gmk@nikiet.ru; Krestnikov, N.S. [Research and Development Institute of Power Engineering, P.O. Box 788, Moscow 101000 (Russian Federation); Jarovinskiy, Yu.L.; Makhin, I.D.; Nikolaev, V.V. [Rocket and Space Corporation ' Energia' , Korolev, Lenina Street 4-a, Moscow 141070 (Russian Federation); Skladnov, K.S.; Strebkov, Yu.S.; Zolotarev, V.B. [Research and Development Institute of Power Engineering, P.O. Box 788, Moscow 101000 (Russian Federation)

2008-12-15

Brazing is considered as one of the perspective option of high heat flux components of ITER manufacturing. CuCrZr bronze, austenitic steel AISI 321-type and PM-17-type (Ni-Mn-Fe-Si-Sn-B alloy) brazed material were used for the development of brazing technology. Two type of brazing have been studied within the framework of recent investigation: - Hot isostatic pressing (HIP)-assisted brazing. - Furnace-assisted brazing (with uniaxial compression loading). For the hydrostatic pressing (HIP) the brazed components were pressed out for about 175 MPa during 2.5 h at the temperature 1035-1040 deg. C. For the furnace-assisted brazing all components were inserted into the sealed can, vacuumed and heated up to brazing temperature {approx}950 deg. C. Fast cooling and ageing heat treatment (500 deg. C and 4 h) were applied to provide high strength of CuCrZr bronze. Microsections of specimens cut from the joints were studied by optical microscopy and by scanning electron microscopy (SEM). The microstructure, distribution of alloying elements of base metals and of brazed material components were studied in the joints. Results of these studies are discussed in this paper. The data shows that there is a potential for using more simple and cheap (in comparison with common HIP) technologies of bronze to steel joining with satisfactory quality.

Welding and Joining of Titanium Aluminides

Directory of Open Access Journals (Sweden)

Jian Cao

2014-06-01

Full Text Available Welding and joining of titanium aluminides is the key to making them more attractive in industrial fields. The purpose of this review is to provide a comprehensive overview of recent progress in welding and joining of titanium aluminides, as well as to introduce current research and application. The possible methods available for titanium aluminides involve brazing, diffusion bonding, fusion welding, friction welding and reactive joining. Of the numerous methods, solid-state diffusion bonding and vacuum brazing have been most heavily investigated for producing reliable joints. The current state of understanding and development of every welding and joining method for titanium aluminides is addressed respectively. The focus is on the fundamental understanding of microstructure characteristics and processing–microstructure–property relationships in the welding and joining of titanium aluminides to themselves and to other materials.

Degradation mode survey candidate titanium-base alloys for Yucca Mountain project waste package materials. Revision 1

Energy Technology Data Exchange (ETDEWEB)

Gdowski, G.E.

1997-12-01

The Yucca Mountain Site Characterization Project (YMP) is evaluating materials from which to fabricate high-level nuclear waste containers (hereafter called waste packages) for the potential repository at Yucca Mountain, Nevada. Because of their very good corrosion resistance in aqueous environments titanium alloys are considered for container materials. Consideration of titanium alloys is understandable since about one-third (in 1978) of all titanium produced is used in applications where corrosion resistance is of primary importance. Consequently, there is a considerable amount of data which demonstrates that titanium alloys, in general, but particularly the commercial purity and dilute {alpha} grades, are highly corrosion resistant. This report will discuss the corrosion characteristics of Ti Gr 2, 7, 12, and 16. The more highly alloyed titanium alloys which were developed by adding a small Pd content to higher strength Ti alloys in order to give them better corrosion resistance will not be considered in this report. These alloys are all two phase ({alpha} and {beta}) alloys. The palladium addition while making these alloys more corrosion resistant does not give them the corrosion resistance of the single phase {alpha} and near-{alpha} (Ti Gr 12) alloys.

Diffusion bonding and brazing of high purity copper for linear collider accelerator structures

Directory of Open Access Journals (Sweden)

J. W. Elmer

2001-05-01

Full Text Available Diffusion bonding and brazing of high purity copper were investigated to develop procedures for joining precision machined copper components for the Next Linear Collider (NLC. Diffusion bonds were made over a range of temperatures from 400 °C to 1000 °C, under two different loading conditions [3.45 kPa (0.5 psi and 3.45 MPa (500 psi], and on two different diamond machined surface finishes. Brazes were made using pure silver, pure gold, and gold-nickel alloys, and different heating rates produced by both radiation and induction heating. Braze materials were applied by both physical vapor deposition (PVD and conventional braze alloy shims. Results of the diffusion bonding experiments showed that bond strengths very near that of the copper base metal could be made at bonding temperatures of 700 °C or higher at 3.45 MPa bonding pressure. At lower temperatures, only partial strength diffusion bonds could be made. At low bonding pressures (3.45 kPa, full strength bonds were made at temperatures of 800 °C and higher, while no bonding (zero strength was observed at temperatures of 700 °C and lower. Observations of the fracture surfaces of the diffusion bonded samples showed the effects of surface finish on the bonding mechanism. These observations clearly indicate that bonding began by point asperity contact, and flatter surfaces resulted in a higher percentage of bonded area under similar bonding conditions. Results of the brazing experiments indicated that pure silver worked very well for brazing under both conventional and high heating rate scenarios. Similarly, pure silver brazed well for both the PVD layers and the braze alloy shims. The gold and gold-containing brazes had problems, mainly due to the high diffusivity of gold in copper. These problems led to the necessity of overdriving the temperature to ensure melting, the presence of porosity in the joint, and very wide braze joints. Based on the overall findings of this study, a two

Microstructure and interfacial behaviour of Alumina/Inconel 600 joints prepared by brazing route

International Nuclear Information System (INIS)

Laik, A.; Mishra, P.; Bhanumurthy, K.; Kashyap, B.P.

2010-01-01

Joining of metals to ceramics remains a technological challenge due to the wide difference in the physical and mechanical properties of the two classes of materials. Attempt was made to produce leak tight joints between Inconel-600 and alumina using the brazing route with Au-Ni brazing alloy. Alumina tubes were metallised following the Mo-Mn route and then coated with Ni. The metallised alumina tubes were brazed to Inconel-600 ferrules using Au-18%Ni brazing alloy under vacuum, at optimised process parameters. In order to study the effect of prolong annealing on the microstructural stability and the micro-chemistry of the brazing zone, brazed joints were subjected to prolong annealing at 400 deg C and 560 deg C for 8000 hrs each. Detailed analysis of the interfacial structure of the brazing zones was done using an electron probe microanalyser (EPMA). X-ray maps of the elements Fe, Ni, Cr, Al, Au, Mo and Mn along with BSE images of the brazing zone are given. These X-ray maps precisely reveal the micro-chemistry of the brazing zones. The various phases formed were identified. The distribution of the various elements across the interfaces was also obtained, which helps to reveal the chemical behaviour of the individual elements during the process of brazing. Two phases appear very distinctly in the brazement, one is rich in Au and the other is rich in Ni. Depending upon their affinity, rest of the elements shows a partitioning in these two phases. While Fe, Cr and Mo get dissolved in the Ni-rich phase, Mn seems to partition in the Au-rich phase. The microstructure and the X-ray maps of the couple annealed at 400 deg C shows that the spatial variation in the composition throughout the brazing zone gets homogenised due to diffusion at high temperatures. This effect is even more pronounced on annealing at 560 deg C. Moreover, the transport of Cr from the Inconel side to the surface of alumina is very evident. On annealing at 560 deg C, a region rich in Cr, was found to

Manufacturing and testing in reactor relevant conditions of brazed plasma facing components of the ITER divertor

International Nuclear Information System (INIS)

Bisio, M.; Branca, V.; Marco, M. Di; Federici, A.; Grattarola, M.; Gualco, G.; Guarnone, P.; Luconi, U.; Merola, M.; Ozzano, C.; Pasquale, G.; Poggi, P.; Rizzo, S.; Varone, F.

2005-01-01

A fabrication route based on brazing technology has been developed for the realization of the high heat flux components for the ITER vertical target and Dome-Liner. The divertor vertical target is armoured with carbon fiber reinforced carbon and tungsten in the lower straight part and in the upper curved part, respectively. The armour material is joined to heat sinks made of precipitation hardened copper-chromium-zirconium alloy. The plasma facing units of the dome component are based on a tungsten flat tile design with hypervapotron cooling. An innovative brazing technique based on the addition of carbon fibers to the active brazing alloy, developed by Ansaldo Ricerche for applications in the field of the energy production, has been used for the carbon fiber composite to copper joint to reduce residual stresses. The tungsten-copper joint has been realized by direct casting. A proper brazing thermal cycle has been studied to guarantee the required mechanical properties of the precipitation hardened alloy after brazing. The fabrication route of plasma facing components for the ITER vertical target and dome based on the brazing technology has been proved by means of thermal fatigue tests performed on mock-ups in reactor relevant conditions

TITANIUM CARBON ALUMINIUM : A NOVEL GRAIN REFINER FOR ALUMINIUM-LITHIUM ALLOYS

OpenAIRE

Birch , M.; Cowell , A.

1987-01-01

This work explores the possibility of achieving grain size control in aluminium-lithium alloys with the titanium carbon aluminium (TiCAl) master alloys invented at the Technical University of Berlin and developed by London and Scandinavian Metallurgical Co Ltd (LSM). Grain refining tests were conducted on a single batch of 8090 alloy using addition rates of 0.2wt% and 0.4wt% of TiCAl and 3/1 titanium boron aluminium (TiBAl). Other tests using 0.4wt% of binary TiAl gave poor results, showing t...

Investigation into mechanical properties of joints of heterogeneous materials brazed with high-temperature solders

International Nuclear Information System (INIS)

Lomenko, V.I.; Merkushev, V.P.; Borodina, L.M.; Sycheva, T.S.; Tokhtina, O.A.; Frolov, N.N.

1988-01-01

Mechanical properties of copper joints with copper, 12Kh18M10T steel and KhD50 composite obtained by vacuum brazing by copper-titanium solder as compared with properties of joints brazed by PSr 72 and PMFOTsr 6-4-0.03 solders in hydrogen are studied. Dependences of joints strength on temperature of contact - reactive vacuum brazing are obtained. Possible applications of joints of dissimilar materials in electrovacuum devices subjected to the effect of dynamic loadings are established

Influence of Alkali Treatment on Anodized Titanium Alloys in Wollastonite Suspension

Directory of Open Access Journals (Sweden)

Alicja Kazek-Kęsik

2017-08-01

Full Text Available The surface modification of titanium alloys is an effective method to improve their biocompatibility and tailor the material to the desired profile of implant functionality. In this work, technologically-advanced titanium alloys—Ti-15Mo, Ti-13Nb-13Zr and Ti-6Al-7Nb—were anodized in suspensions, followed by treatment in alkali solutions, with wollastonite deposition from the powder phase suspended in solution. The anodized samples were immersed in NaOH or KOH solution with various concentrations with a different set of temperatures and exposure times. Based on their morphologies (observed by scanning electron microscope, the selected samples were investigated by Raman and X-ray photoelectron spectroscopy (XPS. Titaniate compounds were formed on the previously anodized titanium surfaces. The surface wettability significantly decreased, mainly on the modified Ti-15Mo alloy surface. Titanium alloy compounds had an influence on the results of the titanium alloys’ surface modification, which caused the surfaces to exhibit differential physical properties. In this paper, we present the influence of the anodization procedure on alkali treatment effects and the properties of obtained hybrid coatings.

Electrochemical and surface characterization of a nickel-titanium alloy

NARCIS (Netherlands)

Wever, Dirk; Veldhuizen, AG; de Vries, J; Busscher, HJ; Uges, DRA; van Horn, James

1998-01-01

For clinical implantation purposes of shape memory metals the nearly equiatomic nickel-titanium (NiTi) alloy is generally used. In this study, the corrosion properties and surface characteristics of this alloy were investigated and compared with two reference controls, AISI 316 LVM stainless steel

Development of a database system for operational use in the selection of titanium alloys

Science.gov (United States)

Han, Yuan-Fei; Zeng, Wei-Dong; Sun, Yu; Zhao, Yong-Qing

2011-08-01

The selection of titanium alloys has become a complex decision-making task due to the growing number of creation and utilization for titanium alloys, with each having its own characteristics, advantages, and limitations. In choosing the most appropriate titanium alloys, it is very essential to offer a reasonable and intelligent service for technical engineers. One possible solution of this problem is to develop a database system (DS) to help retrieve rational proposals from different databases and information sources and analyze them to provide useful and explicit information. For this purpose, a design strategy of the fuzzy set theory is proposed, and a distributed database system is developed. Through ranking of the candidate titanium alloys, the most suitable material is determined. It is found that the selection results are in good agreement with the practical situation.

Brazed thermocouple pass-through for sodium service in a liquid-metal-cooled fast breeder reactor

International Nuclear Information System (INIS)

Walker, D.E.

1975-10-01

Sensors installed in special fuel elements for the EBR-II reactor had 30-ft-long leads that would pass from the sodium environment through a sealed bulkhead. A hydrogen-atmosphere, induction-heated brazing furnace was constructed to simultaneously braze 20-26 separate sensor leads at one time. The brazed seals were leak-tight, and the sheath wall has less than 10 percent interaction with the braze alloy

Mechanodynamical analysis of nickel-titanium alloys for orthodontics application

International Nuclear Information System (INIS)

Arruda, Carlos do Canto

2002-01-01

Nickel-titanium alloys may coexist in more than one crystalline structure. There is a high temperature phase, austenite, and a low temperature phase, martensite. The metallurgical basis for the superelasticity and the shape memory effect relies in the ability of these alloys to transform easily from one phase to another. There are three essential factors for the orthodontist to understand nickel-titanium alloys behaviour: stress; deflection; and temperature. These three factors are related to each other by the stress-deflection, stress-temperature and deflection-temperature diagrams. This work was undertaken with the objective to analyse commercial nickel-titanium alloys for orthodontics application, using the dynamical mechanical analyser - DMA. Four NiTi 0,017 X 0,025'' archwires were studied. The archwires were Copper NiTi 35 deg C (Ormco), Neo Sentalloy F200 (GAC), Nitinol Superelastic (Unitek) and NiTi (GAC). The different mechanodynamical properties such as elasticity and damping moduli were evaluated. Each commercial material was evaluated with and without a 1 N static force, aiming to evaluate phase transition temperature variation with stress. The austenitic to martensitic phase ratio, for the experiments without static force, was in the range of 1.59 to 1.85. For the 1 N static force tests the austenitic to martensitic phase ratio, ranged from 1.28 to 1.57 due to the higher martensite elasticity modulus. With elastic modulus variation with temperature behaviour, the orthodontist has the knowledge of the force variation applied in the tooth in relation to the oral cavity temperature change, for nickel-titanium alloys that undergo phase transformation. The damping capacity of the studied alloys depends on the materials state: martensitic phase; austenitic phase or during phase transformation. The martensitic phase shows higher dumping capacity. During phase transformation, an internal friction peak may be observed for the CuNiTi 35 deg C and Neo Sentalloy F

Orifice jet brazing process development, qualification, and initial application

International Nuclear Information System (INIS)

1971-05-01

Experiments were carried out to develop acceptable procedures for brazing molybdenum alloy orifices to fuel element channel inlets of the NERVA R-1 reactor core. Results achieved with various procedures are described, and qualification tests of the selected process are documented. The recommended procedure includes preplacing of Au-Ni-Cr alloy washers and induction heating to 1600 0 F, holding two minutes, heating further to 2400 0 F, holding one minute, and allowing to cool. Inert atmosphere is used, and fixturing maintains proper positioning of the orifices. Leak testing of the joints has demonstrated reproducibly satisfactory sealing. Repair brazing is feasible if needed. (auth)

Brazing of AlN to SiC by a Pr silicide: Physicochemical aspects

Energy Technology Data Exchange (ETDEWEB)

Koltsov, A. [SIMAP - UMR CNRS 5266, INP Grenoble-UJF, Domaine Universitaire, BP 75, 1130 rue de la Piscine, 38402 Saint Martin d' Heres, Cedex (France)], E-mail: alexey.koltsov@arcelor.com; Hodaj, F.; Eustathopoulos, N. [SIMAP - UMR CNRS 5266, INP Grenoble-UJF, Domaine Universitaire, BP 75, 1130 rue de la Piscine, 38402 Saint Martin d' Heres, Cedex (France)

2008-11-15

In view of their very different thermomechanical properties, joining of metals to ceramics by brazing is usually performed by means of one or more interlayers. In a recent investigation AlN was chosen as interlayer material for brazing SiC to a superalloy. The aim of the present study is to determine an alloy with a high melting point (close to 1200 deg. C) enabling brazing of AlN to SiC. Two types of experiments are performed with a Si-17 at.% Pr eutectic alloy (T{sub m} = 1212 deg. C): sessile drop experiments to determine wetting and brazing of AlN and SiC plates to determine gap filling. Experiments are carried out in high vacuum to promote deoxidation. Interfacial reactivity, joint microstructure and type of failure occurring during cooling are examined by optical and scanning electron microscopy.

Brazing of AlN to SiC by a Pr silicide: Physicochemical aspects

International Nuclear Information System (INIS)

Koltsov, A.; Hodaj, F.; Eustathopoulos, N.

2008-01-01

In view of their very different thermomechanical properties, joining of metals to ceramics by brazing is usually performed by means of one or more interlayers. In a recent investigation AlN was chosen as interlayer material for brazing SiC to a superalloy. The aim of the present study is to determine an alloy with a high melting point (close to 1200 deg. C) enabling brazing of AlN to SiC. Two types of experiments are performed with a Si-17 at.% Pr eutectic alloy (T m = 1212 deg. C): sessile drop experiments to determine wetting and brazing of AlN and SiC plates to determine gap filling. Experiments are carried out in high vacuum to promote deoxidation. Interfacial reactivity, joint microstructure and type of failure occurring during cooling are examined by optical and scanning electron microscopy

Evaluation of non-conformities of hip prostheses made of titanium alloys and stainless steel

International Nuclear Information System (INIS)

Bezerra, Ewerton de Oliveira Teotonio; Nascimento, Jose Jeferson da Silva; Luna, Carlos Bruno Barreto; Morais, Crislene Rodrigues da Silva; Campos, Karla Valeria Miranda de

2017-01-01

A large number of metallic alloys has satisfactory behavior when used to manufacture implants for hip prostheses. However, they must be in conformity with standards, to ensure their quality for long periods without losing its functionality. Therefore, this paper aims to study the non-conformities in two hip prostheses, one of titanium and other stainless steel according to standards. The implants studied passed by X-ray diffraction (XRD), X-ray fluorescence, tensile test and optical microscopy (OM). Specimens for the tensile test were made according to ASTM E 8M, as well, MO samples passed by metallographic procedure. The results evidenced that some chemical compositions showed in relation to the standards. The XRD analysis showed peaks of austenite and absence of ferrite for the stainless steel, while the titanium alloy presents an alpha phase (HCP) more significant than the beta phase (BCC). The stainless steel alloys and titanium have yield strength and tensile strength that meet the standards. On the other hand, the elastic modulus of the titanium alloy and stainless steel, comes to be ten times greater than the human bone. Therefore, the high modulus of elasticity of the alloys, favors bone resorption problems. The stainless steel microstructure is typical of an austenitic matrix, while the titanium alloy presents α + β microstructure. (author)

Inhibitor effect on corrosion of titanium alloys in muriatic solutions of titanium-magnesium production

International Nuclear Information System (INIS)

Dobrunov, Yu.V.; Volynskij, V.V.; Kolobov, G.A.; Kuznetsov, S.I.

1977-01-01

Corrosion tests of titanium alloys VTI-0, OT4, VT5-1 and steel Kh18N1OT in 10% and 18% HCl with additions of carnallite at 40 deg C have been carried out. It has been established that titanium alloys in 10% and 18% HCl containing 5 and 10% carnallite are sufficiently corrosion resistant in the presence of 0.1-1% FeCl or HNO 3 and can be used for manufacturing the equipment of recirculation gas scrubbers. Steel Kh18N10T is unstable in all the media tested. It is subjected to intensive pitting. Specimens of steel Kh18N10T have also revealed edge cracking

Pressure brazing of ceramics to metals with copper solder

International Nuclear Information System (INIS)

Pavlova, M.A.; Metelkin, I.I.

1986-01-01

The effect on the quality of joints brazed with copper of different non metallized aluminooxide dielectrics with metals and alloys of a series of technological parameters (temperature, pressure, holding, and medium) in the course of pressure brazing is investigated. It is shown that in case of brazing with kovar and nickel the character of dependences is identical, however in all cases the joints with nickel are more durable. For the ceramics - molybdenum system characterized by weak interaction with copper solder kinetic dependences have no maximum and only under holding of more than 20 min the constant strength of 150-190 MPa is attained

Some problems of brazing technology for the divertor plate manufacturing

International Nuclear Information System (INIS)

Prokofiev, Yu.G.; Barabash, V.R.; Gervash, A.A.; Khorunov, V.F.; Maksimova, S.V.; Vinokurov, V.F.; Fabritsiev, S.A.

1992-01-01

Among the different design options of the ITER reactor divertor, the joints of the carbon-based materials and molybdenum alloys and joints of tungsten and copper alloys are considered. High-temperature brazing is one of the most promising joining methods for the plasma facing and heat sink materials. The use of brazing for creation of W-Cu and graphite-Mo joints are given here. In addition, the investigation results of microstructure, microhardness and mechanical properties of the joints are presented. For W-Cu samples an influence of the neutron irradiation on the joining strength was studied. (orig.)

Some problems of brazing technology for the divertor plate manufacturing

Energy Technology Data Exchange (ETDEWEB)

Prokofiev, Yu.G.; Barabash, V.R.; Gervash, A.A. (D.V. Efremov Scientific Research Inst. of Electrophysical Apparatus, St. Petersburg (Russia)); Khorunov, V.F.; Maksimova, S.V. (E.O. Paton Inst. of Electronwelding, Kiev (Ukraine)); Vinokurov, V.F. (Central Scientific Research Inst. of Structural Materials ' Prometey' , St. Petersburg (Russia)); Fabritsiev, S.A.

1992-09-01

Among the different design options of the ITER reactor divertor, the joints of the carbon-based materials and molybdenum alloys and joints of tungsten and copper alloys are considered. High-temperature brazing is one of the most promising joining methods for the plasma facing and heat sink materials. The use of brazing for creation of W-Cu and graphite-Mo joints are given here. In addition, the investigation results of microstructure, microhardness and mechanical properties of the joints are presented. For W-Cu samples an influence of the neutron irradiation on the joining strength was studied. (orig.).

Some problems of brazing technology for the divertor plate manufacturing

Science.gov (United States)

Prokofiev, Yu. G.; Barabash, V. R.; Khorunov, V. F.; Maksimova, S. V.; Gervash, A. A.; Fabritsiev, S. A.; Vinokurov, V. F.

1992-09-01

Among the different design options of the ITER reactor divertor, the joints of the carbon-based materials and molybdenum alloys and joints of tungsten and copper alloys are considered. High-temperature brazing is one of the most promising joining methods for the plasma facing and heat sink materials. The use of brazing for creation of W-Cu and graphite-Mo joints are given here. In addition, the investigation results of microstructure, microhardness and mechanical properties of the joints are presented. For W-Cu samples an influence of the neutron irradiation on the joining strength was studied.

Brasagem da zircônia metalizada com titânio à liga Ti-6Al-4V Brazing of metalized zirconia with titanium to Ti-6Al-4V alloy

Directory of Open Access Journals (Sweden)

J. S. Pimenta

2012-06-01

Full Text Available Zircônia tetragonal estabilizada com ítria foi mecanicamente metalizada com titânio e a condição de molhamento avaliada com as ligas convencionais Ag-28Cu e Au-18Ni. Estas dissolveram o revestimento de titânio para uma completa distribuição deste metal ativo na superfície cerâmica, gerando uma liga ativa in situ e possibilitando adequadas ligações químicas ao metal base na temperatura de união. Os melhores resultados de molhamento foram selecionados para brasagem indireta em forno de alto-vácuo nas juntas ZrO2/Ti-6Al-4V. Testes de detecção de vazamento de gás hélio foram realizados na interface de união das juntas; amostras removidas na seção transversal de juntas estanques foram examinadas por técnicas de análise microestrutural. Formou-se uma camada escura adjacente à cerâmica metalizada, responsável pelo molhamento ocasionado pela liga Ag-28Cu. Entretanto, o uso da liga Au-18Ni resultou em precipitação de intermetálicos e microtrincamento interfacial. Perfis de microdureza através da interface resultante até onde a zircônia mostrou típico escurecimento não indicaram alternância significativa entre medições consecutivas; os resultados dos ensaios de resistência mecânica à flexão-3p foram considerados satisfatórios.Yttria tetragonal zirconia polycrystal was mechanically metallized with titanium and the wetting behavior on the ceramic surface was analyzed using the conventional fillers Ag-28Cu and Au-18Ni. These alloys had dissolved the active metal coating, which acts to zirconia reduction on its surface and promoting suitable chemical bonding to the metallic member. Better wetting results were selected for indirect brazing in a high-vacuum furnace for ZrO2/Ti-6Al-4V simple butt joints. Helium gas leak detection was made at the joints interface; samples were removed from the tight joints cross-section and examined by microstructural analysis techniques and EDX analysis. There was formation of a dark

New corrosion resistant alloys on the base of titanium and high-chromium steels

International Nuclear Information System (INIS)

Tomashov, N.D.; Chernova, G.P.

1975-01-01

It is shown that stability of titanium alloys, with α-structure (OT-4, AT3,AT6) and high-strength α+β or pure β-structure (BT-14; BT-15), in hydrochloric acid solutions may be significantly improved due to additional alloying by minor additions of Pd(0,2%) similar to pure titanium. Additions of 0,2% Pd also significantly improve acid resistance of alloys of the Fe-Cr system. The highest corrosion resistance has Fe,40%Cr,0,2%Pd alloy. This alloy is stable in 20-40%H 2 SO 4 and 1% HCl at 100 deg C

Environmental effects in titanium aluminide alloys

International Nuclear Information System (INIS)

Thompson, A.W.

1991-01-01

Environmental effects on titanium aluminide alloys are potentially of great importance for engineering applications of these materials, although little has been published to date on such effects. The primary emphasis in this paper is on hydrogen effects, with a brief reference to oxygen effects. Hydrogen is readily absorbed at elevated temperature into all the titanium aluminide compositions studied to date, in amounts as large as 10 at.%, and on cooling virtually all this hydrogen is precipitated as a hydride phase or phases. The presence of these precipitated hydride plates affects mechanical properties in ways similar to what is observed in other hydride forming materials, although effects per unit volume of hydride are not particularly severe in the titanium aluminides. Microstructure, and thus thermal and mechanical history, plays a major role in controlling the severity of hydrogen effects

Brazing, high temperature brazing and diffusion welding

International Nuclear Information System (INIS)

1989-01-01

Brazing and high temperature brazing is a major joining technology within the economically important fields of energy technology, aerospace and automotive engineering, that play a leading role for technical development everywhere in the world. Moreover diffusion welding has gained a strong position especially in advanced technologies due to its specific advantages. Topics of the conference are: 1. high-temperature brazing in application; 2. basis of brazing technology; 3. brazing of light metals; 4. nondestructive testing; 5. diffusion welding; 6. brazing of hard metals and other hard materials; and 7. ceramic-metal brazing. 28 of 20 lectures and 20 posters were recorded separately for the database ENERGY. (orig./MM) [de

Amorphous filler metal foils for brazing zirconium grid plates

International Nuclear Information System (INIS)

Plyushchev, A.N.; Kalin, B.A.; Fedotov, V.T.; Sevryukov, O.N.; Mamedova, T.T.; Shestakov, E.F.; Timoshin, S.N.

2001-01-01

A new amorphous ribbon filler metal of Zr-5.5 Fe-2.5 Be-1.0 Nb-8.0 Cu-2.0 Sn-0.4 Cr (mass %) with the temperature of melting onset of 745-750 deg C is designed to braze spacer grids of zirconium base alloys. The brazing conditions (780-790 deg C, 40-45 s) are determined which provide minimal standing at temperatures above 700 deg C (∼ 1.5 min) for spacer grids. Mechanical tests show that tensile strength of brazed joints is 55-59 kgf what is twice that of analogous welded joints. In addition, the brazed joints exhibit high corrosion resistance when testing in a distilled steam-water mixture at a temperature of 350 deg C and 16.5 MPa pressure for 10000 h [ru

The influence of cooling techniques on cutting forces and surface roughness during cryogenic machining of titanium alloys

Directory of Open Access Journals (Sweden)

Wstawska Iwona

2016-12-01

Full Text Available Titanium alloys are one of the materials extensively used in the aerospace industry due to its excellent properties of high specific strength and corrosion resistance. On the other hand, they also present problems wherein titanium alloys are extremely difficult materials to machine. In addition, the cost associated with titanium machining is also high due to lower cutting velocities and shorter tool life. The main objective of this work is a comparison of different cooling techniques during cryogenic machining of titanium alloys. The analysis revealed that applied cooling technique has a significant influence on cutting force and surface roughness (Ra parameter values. Furthermore, in all cases observed a positive influence of cryogenic machining on selected aspects after turning and milling of titanium alloys. This work can be also the starting point to the further research, related to the analysis of cutting forces and surface roughness during cryogenic machining of titanium alloys.

High-intensity low energy titanium ion implantation into zirconium alloy

Science.gov (United States)

Ryabchikov, A. I.; Kashkarov, E. B.; Pushilina, N. S.; Syrtanov, M. S.; Shevelev, A. E.; Korneva, O. S.; Sutygina, A. N.; Lider, A. M.

2018-05-01

This research describes the possibility of ultra-high dose deep titanium ion implantation for surface modification of zirconium alloy Zr-1Nb. The developed method based on repetitively pulsed high intensity low energy titanium ion implantation was used to modify the surface layer. The DC vacuum arc source was used to produce metal plasma. Plasma immersion titanium ions extraction and their ballistic focusing in equipotential space of biased electrode were used to produce high intensity titanium ion beam with the amplitude of 0.5 A at the ion current density 120 and 170 mA/cm2. The solar eclipse effect was used to prevent vacuum arc titanium macroparticles from appearing in the implantation area of Zr sample. Titanium low energy (mean ion energy E = 3 keV) ions were implanted into zirconium alloy with the dose in the range of (5.4-9.56) × 1020 ion/cm2. The effect of ion current density, implantation dose on the phase composition, microstructure and distribution of elements was studied by X-ray diffraction, scanning electron microscopy and glow-discharge optical emission spectroscopy, respectively. The results show the appearance of Zr-Ti intermetallic phases of different stoichiometry after Ti implantation. The intermetallic phases are transformed from both Zr0.7Ti0.3 and Zr0.5Ti0.5 to single Zr0.6Ti0.4 phase with the increase in the implantation dose. The changes in phase composition are attributed to Ti dissolution in zirconium lattice accompanied by the lattice distortions and appearance of macrostrains in intermetallic phases. The depth of Ti penetration into the bulk of Zr increases from 6 to 13 μm with the implantation dose. The hardness and wear resistance of the Ti-implanted zirconium alloy were increased by 1.5 and 1.4 times, respectively. The higher current density (170 mA/cm2) leads to the increase in the grain size and surface roughness negatively affecting the tribological properties of the alloy.

Cytocompatibility of a free machining titanium alloy containing lanthanum.

Science.gov (United States)

Feyerabend, Frank; Siemers, Carsten; Willumeit, Regine; Rösler, Joachim

2009-09-01

Titanium alloys like Ti6Al4V are widely used in medical engineering. However, the mechanical and chemical properties of titanium alloys lead to poor machinability, resulting in high production costs of medical products. To improve the machinability of Ti6Al4V, 0.9% of the rare earth element lanthanum (La) was added. The microstructure, the mechanical, and the corrosion properties were determined. Lanthanum containing alloys exhibited discrete particles of cubic lanthanum. The mechanical properties and corrosion resistance were slightly decreased but are still sufficient for many applications in the field of medical engineering. In vitro experiments with mouse macrophages (RAW 264.7) and human bone-derived cells (MG-63, HBDC) were performed and revealed that macrophages showed a dose response below and above a LaCl3 concentration of 200 microM, while MG-63 and HBDC tolerated three times higher concentrations without reduction of viability. The viability of cells cultured on disks of the materials showed no differences between the reference and the lanthanum containing alloy. We therefore propose that lanthanum containing alloy appears to be a good alternative for biomedical applications, where machining of parts is necessary.

Machinability evaluation of titanium alloys.

Science.gov (United States)

Kikuchi, Masafumi; Okuno, Osamu

2004-03-01

In the present study, the machinability of titanium, Ti-6Al-4V, Ti-6A1-7Nb, and free-cutting brass was evaluated using a milling machine. The metals were slotted with square end mills under four cutting conditions. The cutting force and the rotational speed of the spindle were measured. The cutting forces for Ti-6Al-4V and Ti-6Al-7Nb were higher and that for brass was lower than that for titanium. The rotational speed of the spindle was barely affected by cutting. The cross sections of the Ti-6Al-4V and Ti-6Al-7Nb chips were more clearly serrated than those of titanium, which is an indication of difficult-to-cut metals. There was no marked difference in the surface roughness of the cut surfaces among the metals. Cutting force and the appearance of the metal chips were found to be useful as indices of machinability and will aid in the development of new alloys for dental CAD/CAM and the selection of suitable machining conditions.

Brazing handbook

CERN Document Server

American Welding Society

2007-01-01

By agreement between the American Welding Society C3 Committee on Brazing and Soldering and the ASM Handbook Committee, the AWS Brazing Handbook has been formally adopted as part of the ASM Handbook Series. Through this agreement, the brazing content in the ASM Handbook is significantly updated and expanded. The AWS Brazing Handbook, 5th Edition provides a comprehensive, organized survey of the basics of brazing, processes, and applications. Addresses the fundamentals of brazing, brazement design, brazing filler metals and fluxes, safety and health, and many other topics. Includes new chapters on induction brazing and diamond brazing.

Brazing molybdenum and tungsten for high temperature service

International Nuclear Information System (INIS)

Lundberg, L.B.; Turner, W.C.; Hoffman, C.G.

1978-01-01

Investigations were conducted to develop vacuum brazes for molybdenum and tungsten which can be used in seal joint applications up to 1870 K (1597 C, 2907 F). Joints were attempted in molybdenum, tungsten and tungsten--molybdenum. The braze materials included: Ti--10Cr powder, Ti--30V wire, Ti--65V wire, V wire, Ni electroplate, MoB--50MoC powder mixture, V--50Mo powder mixture, Mo--15MoB 2 powder mixture and Mo--49V--15MoB 2 powder mixture. Braze temperature ranged from 1900 K (1627 C, 2961 F) to 2530 K, (2257 C, 4095 F), and leak-tight joints were made with all braze materials except Ti--10Cr. After heat treatments up to 1870 K (1597 C, 2907 F) Kirkendall voiding was found to cause leakage of some of the joints made with only substitutional alloying elements. However, adding base metal powders to the braze or narrowing the root opening eliminated this problem. Kirkendall voiding was not a problem when interstitial elements were a major ingredient in the braze material. Shear testing of Ti--65V, V, MoB--50MoC and V--50Mo brazed molybdenum at 1670 K (1397 C, 2547 F) indicated strengths equal to or better than the base metal. Ti--65V, V--50Mo and MoB--50MoC brazed joints were exposed to basalt at 1670 K (1397 C, 2547 F) for 3 h without developing leaks

Effect of hydrogen on the behavior of metals II - Hydrogen embrittlement of titanium alloy TV13CA - effect of oxygen - comparison with non-alloyed titanium

International Nuclear Information System (INIS)

Arditty, Jean-Pierre

1973-01-01

The effect of oxygen on the hydrogen embrittlement of non-alloyed titanium and the metastable β titanium alloy, TV13 CA, was studied during dynamic mechanical tests, the concentrations considered varying from 1000 to 5000 ppm (oxygen) and from 0 to 5000 ppm (hydrogen) respectively. TV13 CA alloy has a very high solubility for hydrogen. The establishment of a temperature range and a rate of deformation region in which the embrittlement of the alloy is maximum leads to the conclusion that an embrittlement mechanism occurs involving the dragging and accumulation of hydrogen by dislocations. This is the case for all annealings effected in the medium temperature range, which, by favoring the re-establishment of the stable two-phase α + β state of the alloy, produce hardening. The same is true for oxygen which, in addition to hardening the alloy by the solid solution effect, tends to increase its instability and, in consequence, favors the decomposition of the β phase. Nevertheless oxygen concentrations of up to 1500 ppm contribute to increasing the mechanical resistance without catastrophically reducing the deformation capacity. In the case of non-alloyed titanium, the hardening effect also leads to an increase in E 0.2p c and R, and to a reduction in the deformation capacity. Nevertheless, hydrogen is only very slightly soluble at room temperature and a distribution of the hydride phase linked to the thermal history of the sample predominates. Thus a fine acicular structure obtained from the β phase by quenching, enables an alloy having a good mechanical resistance to be conserved even when large quantities of hydrogen are present; the deformation capacity remains small. On the other hand, when the hydride phase separates the metallic phase into large grains, a very small elongation leads to a breakdown in mechanical resistance. (author) [fr

An application of eddy current damping effect on single point diamond turning of titanium alloys

Science.gov (United States)

Yip, W. S.; To, S.

2017-11-01

Titanium alloys Ti6Al4V (TC4) have been popularly applied in many industries. They have superior material properties including an excellent strength-to-weight ratio and corrosion resistance. However, they are regarded as difficult to cut materials; serious tool wear, a high level of cutting vibration and low surface integrity are always involved in machining processes especially in ultra-precision machining (UPM). In this paper, a novel hybrid machining technology using an eddy current damping effect is firstly introduced in UPM to suppress machining vibration and improve the machining performance of titanium alloys. A magnetic field was superimposed on samples during single point diamond turning (SPDT) by exposing the samples in between two permanent magnets. When the titanium alloys were rotated within a magnetic field in the SPDT, an eddy current was generated through a stationary magnetic field inside the titanium alloys. An eddy current generated its own magnetic field with the opposite direction of the external magnetic field leading a repulsive force, compensating for the machining vibration induced by the turning process. The experimental results showed a remarkable improvement in cutting force variation, a significant reduction in adhesive tool wear and an extreme long chip formation in comparison to normal SPDT of titanium alloys, suggesting the enhancement of the machinability of titanium alloys using an eddy current damping effect. An eddy current damping effect was firstly introduced in the area of UPM to deliver the results of outstanding machining performance.

An application of eddy current damping effect on single point diamond turning of titanium alloys

International Nuclear Information System (INIS)

Yip, W S; To, S

2017-01-01

Titanium alloys Ti6Al4V (TC4) have been popularly applied in many industries. They have superior material properties including an excellent strength-to-weight ratio and corrosion resistance. However, they are regarded as difficult to cut materials; serious tool wear, a high level of cutting vibration and low surface integrity are always involved in machining processes especially in ultra-precision machining (UPM). In this paper, a novel hybrid machining technology using an eddy current damping effect is firstly introduced in UPM to suppress machining vibration and improve the machining performance of titanium alloys. A magnetic field was superimposed on samples during single point diamond turning (SPDT) by exposing the samples in between two permanent magnets. When the titanium alloys were rotated within a magnetic field in the SPDT, an eddy current was generated through a stationary magnetic field inside the titanium alloys. An eddy current generated its own magnetic field with the opposite direction of the external magnetic field leading a repulsive force, compensating for the machining vibration induced by the turning process. The experimental results showed a remarkable improvement in cutting force variation, a significant reduction in adhesive tool wear and an extreme long chip formation in comparison to normal SPDT of titanium alloys, suggesting the enhancement of the machinability of titanium alloys using an eddy current damping effect. An eddy current damping effect was firstly introduced in the area of UPM to deliver the results of outstanding machining performance. (paper)

Corrosion resistance of titanium alloy on the overpack for high-level radioactive waste disposal

International Nuclear Information System (INIS)

Nishimura, Toshiyasu

2008-01-01

Crevice corrosion of titanium and its alloys were investigated in 10% sodium chloride at 100 degC simulating the environment of the overpack near the seaside. The pH and Chloride ion concentration inside the crevice were monitored by using W/WO 3 and Ag/AgCl microelectrode, respectively. The pH and Cl - concentration within the crevice were calculated from the standard potential-pH and potential-log [Cl - ] calibration curves. The effect of Mo on the crevice corrosion of titanium was mainly studied. The passivation behavior of the titanium and Ti-15% Mo alloy were also studied using electrochemical impedance studies. A marginal decrease in pH and increase in Cl - ion concentration were observed for pure titanium at 100 degC, where there was large increase of the crevice current. On other hand, there was no apparent change in pH and Cl - ion activity inside the crevice for Ti-15% Mo alloy, where there was no increase of the crevice current. Based on the results, it has been documented that the Ti-15% Mo alloy was not susceptible to crevice corrosion in 10% NaCl solutions at 100 degC. The corrosion reaction resistance (R t ) was found to increase with addition of Mo as an alloying element and also increase with applied anodic potential. Hence, Mo is able to be an effective alloying element, which enhanced the crevice corrosion resistance of titanium under the environment simulating the overpack near the seaside. (author)

Recent Developments and Research Progress on Friction Stir Welding of Titanium Alloys: An Overview

Science.gov (United States)

Karna, Sivaji; Cheepu, Muralimohan; Venkateswarulu, D.; Srikanth, V.

2018-03-01

Titanium and its alloys are joined by various welding processes. However, Fusion welding of titanium alloys resulted solidification problems like porosity, segregation and columnar grains. The problems occurred in conventional welding processes can be resolved using a solid state welding i.e. friction stir welding. Aluminium and Magnesium alloys were welded by friction stir welding. However alloys used for high temperature applications such as titanium alloys and steels are arduous to weld using friction stir welding process because of tool limitations. Present paper summarises the studies on joining of Titanium alloys using friction stir welding with different tool materials. Selection of tool material and effect of welding conditions on mechanical and microstructure properties of weldments were also reported. Major advantage with friction stir welding is, we can control the welding temperature above or below β-transus temperature by optimizing the process parameters. Stir zone in below beta transus condition consists of bi-modal microstructure and microstructure in above β-transus condition has large prior β- grains and α/β laths present in the grain. Welding experiments conducted below β- transus condition has better mechanical properties than welding at above β-transus condition. Hardness and tensile properties of weldments are correlated with the stir zone microstructure.

Microstructure, mechanical properties and chemical degradation of brazed AISI 316 stainless steel/alumina systems

International Nuclear Information System (INIS)

Paiva, O.C.; Barbosa, M.A.

2008-01-01

The main aims of the present study are simultaneously to relate the brazing parameters with: (i) the correspondent interfacial microstructure, (ii) the resultant mechanical properties and (iii) the electrochemical degradation behaviour of AISI 316 stainless steel/alumina brazed joints. Filler metals on such as Ag-26.5Cu-3Ti and Ag-34.5Cu-1.5Ti were used to produce the joints. Three different brazing temperatures (850, 900 and 950 deg. C), keeping a constant holding time of 20 min, were tested. The objective was to understand the influence of the brazing temperature on the final microstructure and properties of the joints. The mechanical properties of the metal/ceramic (M/C) joints were assessed from bond strength tests carried out using a shear solicitation loading scheme. The fracture surfaces were studied both morphologically and structurally using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction analysis (XRD). The degradation behaviour of the M/C joints was assessed by means of electrochemical techniques. It was found that using a Ag-26.5Cu-3Ti brazing alloy and a brazing temperature of 850 deg. C, produces the best results in terms of bond strength, 234 ± 18 MPa. The mechanical properties obtained could be explained on the basis of the different compounds identified on the fracture surfaces by XRD. On the other hand, the use of the Ag-34.5Cu-1.5Ti brazing alloy and a brazing temperature of 850 deg. C produces the best results in terms of corrosion rates (lower corrosion current density), 0.76 ± 0.21 μA cm -2 . Nevertheless, the joints produced at 850 deg. C using a Ag-26.5Cu-3Ti brazing alloy present the best compromise between mechanical properties and degradation behaviour, 234 ± 18 MPa and 1.26 ± 0.58 μA cm -2 , respectively. The role of Ti diffusion is fundamental in terms of the final value achieved for the M/C bond strength. On the contrary, the Ag and Cu distribution along the brazed interface seem to

Alloying element's substitution in titanium alloy with improved oxidation resistance and enhanced magnetic properties

Energy Technology Data Exchange (ETDEWEB)

Yu, Ang-Yang, E-mail: ayyu@imr.ac.cn; Wei, Hua; Hu, Qing-Miao; Yang, Rui

2017-01-15

First-principles method is used to characterize segregation and magnetic properties of alloyed Ti/TiO{sub 2}interface. We calculate the segregation energy of the doped Ti/TiO{sub 2} interface to investigate alloying atom's distribution. The oxidation resistance of Ti/TiO{sub 2} interface is enhanced by elements Fe and Ni but reduced by element Co. Magnetism could be produced by alloying elements such as Co, Fe and Ni in the bulk of titanium and the surface of Ti at Ti/TiO{sub 2} interface. The presence of these alloying elements could transform the non-magnetic titanium alloys into magnetic systems. We have also calculated the temperature dependence of magnetic permeability for the doped and pure Ti/TiO{sub 2} interfaces. Alloying effects on the Curie temperature of the Ti/TiO{sub 2} interface have been elaborated. - Highlights: • We consider the segregation of alloying atoms on the Ti(101¯0)/TiO{sub 2}(100) interface. • Alloying the Ti//TiO{sub 2} interface with Fe and Ni has a great advantage of improving the oxidation resistance. • Fe, Co and Nican enhance the magnetic properties of the investigated system. • The variation of permeability with temperature has been presented.

Brazing Refractory Metals Used In High-Temperature Nuclear Instrumentation

International Nuclear Information System (INIS)

Palmer, A.J.; Woolstenhulme, C.J.

2009-01-01

As part of the U. S. Department of Energy (DOE) sponsored Next Generation Nuclear Project (NGNP) currently ongoing at Idaho National Laboratory (INL), the irradiation performance of candidate high-temperature gas reactor fuels and materials is being evaluated at INL's Advanced Test Reactor (ATR). The design of the first Advanced Gas Reactor (AGR 1) experiment, currently being irradiated in the ATR, required development of special techniques for brazing niobium and molybdenum. Brazing is one technique used to join refractory metals to each other and to stainless steel alloys. Although brazing processes are well established, it is difficult to braze niobium, molybdenum, and most other refractory metals because they quickly develop adherent oxides when exposed to room-temperature air. Specialized techniques and methods were developed by INL to overcome these obstacles. This paper describes the techniques developed for removing these oxides, as well as the ASME Section IX-qualified braze procedures that were developed as part of the AGR-1 project. All brazes were made using an induction coil with an inert or reducing atmosphere at low pressure. Other parameters, such as filler metals, fluxes used, and general setup procedures, are also discussed

Brazing refractory metals used in high-temperature nuclear instrumentation

Energy Technology Data Exchange (ETDEWEB)

Palmer, A. J. [Idaho National Laboratory, MS 3840, P.O. Box 1625, Idaho Falls, ID 83415-3840 (United States); Woolstenhulme, C. J. [EG and G Services, Inc., (United States)

2009-07-01

As part of the U. S. Department of Energy (DOE)-sponsored Next Generation Nuclear Project (NGNP) currently ongoing at Idaho National Laboratory (INL), the irradiation performance of candidate high-temperature gas reactor fuels and materials is being evaluated at INL's Advanced Test Reactor (ATR). The design of the first Advanced Gas Reactor (AGR-1) TRISO fuel experiment, currently being irradiated in the ATR, required development of special techniques for brazing niobium and molybdenum. Brazing is one technique used to join refractory metals to each other and to stainless steel alloys. Although brazing processes are well established, it is difficult to braze niobium, molybdenum, and most other refractory metals because they quickly develop adherent oxides when exposed to room-temperature air. Specialized techniques and methods were developed by INL to overcome these obstacles. This paper describes the techniques developed for removing these oxides, as well as the ASME Section IX-qualified braze procedures that were developed as part of the AGR-1 project. All brazes were made using an induction coil with an inert or reducing atmosphere at low pressure. Other parameters, such as filler metals, fluxes used, and general setup procedures, are also discussed. (authors)

Brazing refractory metals used in high-temperature nuclear instrumentation

International Nuclear Information System (INIS)

Palmer, A. J.; Woolstenhulme, C. J.

2009-01-01

As part of the U. S. Department of Energy (DOE)-sponsored Next Generation Nuclear Project (NGNP) currently ongoing at Idaho National Laboratory (INL), the irradiation performance of candidate high-temperature gas reactor fuels and materials is being evaluated at INL's Advanced Test Reactor (ATR). The design of the first Advanced Gas Reactor (AGR-1) TRISO fuel experiment, currently being irradiated in the ATR, required development of special techniques for brazing niobium and molybdenum. Brazing is one technique used to join refractory metals to each other and to stainless steel alloys. Although brazing processes are well established, it is difficult to braze niobium, molybdenum, and most other refractory metals because they quickly develop adherent oxides when exposed to room-temperature air. Specialized techniques and methods were developed by INL to overcome these obstacles. This paper describes the techniques developed for removing these oxides, as well as the ASME Section IX-qualified braze procedures that were developed as part of the AGR-1 project. All brazes were made using an induction coil with an inert or reducing atmosphere at low pressure. Other parameters, such as filler metals, fluxes used, and general setup procedures, are also discussed. (authors)

Nickel-titanium alloys: stress-related temperature transitional range.

Science.gov (United States)

Santoro, M; Beshers, D N

2000-12-01

The inducement of mechanical stress within nickel-titanium wires can influence the transitional temperature range of the alloy and therefore the expression of the superelastic properties. An analogous variation of the transitional temperature range may be expected during orthodontic therapy, when the archwires are engaged into the brackets. To investigate this possibility, samples of currently used orthodontic nickel-titanium wires (Sentalloy, GAC; Copper Ni-Ti superelastic at 27 degrees C, 35 degrees C, 40 degrees C, Ormco; Nitinol Heat-Activated, 3M-Unitek) were subjected to temperature cycles ranging between 4 degrees C and 60 degrees C. The wires were mounted in a plexiglass loading device designed to simulate clinical situations of minimum and severe dental crowding. Electrical resistivity was used to monitor the phase transformations. The data were analyzed with paired t tests. The results confirmed the presence of displacements of the transitional temperature ranges toward higher temperatures when stress was induced. Because nickel-titanium wires are most commonly used during the aligning stage in cases of severe dental crowding, particular attention was given to the performance of the orthodontic wires under maximum loading. An alloy with a stress-related transitional temperature range corresponding to the fluctuations of the oral temperature should express superelastic properties more consistently than others. According to our results, Copper Ni-Ti 27 degrees C and Nitinol Heat-Activated wires may be considered suitable alloys for the alignment stage.

Prevention of pin tract infection with titanium-copper alloys.

Science.gov (United States)

Shirai, Toshiharu; Tsuchiya, Hiroyuki; Shimizu, Tohru; Ohtani, Kaori; Zen, Yo; Tomita, Katsuro

2009-10-01

The most frequent complication in external fixation is pin tract infection. To reduce the incidence of implant-associated infection, many published reports have looked at preventing bacterial adhesion by treating the pin surface. This study aimed to evaluate the antibacterial activity of a Titanium-Copper (Ti-Cu) alloy on implant infection, and to determine the potential use of the Ti-Cu alloy as a biomaterial. Two forms of Ti-Cu alloys were synthesized: one with 1% Cu and the other with 5% Cu. For analyzing infectious behavior, the implants were exposed to Staphylococcus aureus and Escherichia coli. The reaction of pathogens to the Ti-Cu alloys was compared with their reaction to stainless steel and pure titanium as controls. Both Ti-Cu alloys evidently inhibited colonization by both bacteria. Conversely, cytocompatibility studies were performed using fibroblasts and colony formation on the metals was assessed by counting the number of colonies. Ti-1% Cu alloy showed no difference in the number of colonies compared with the control. External fixator pins made of Ti-Cu alloys were evaluated in a rabbit model. The tissue-implant interactions were analyzed for the presence of infection, inflammatory changes and osteoid-formation. Ti-1% Cu alloy significantly inhibited inflammation and infection, and had excellent osteoid-formation. Copper blood levels were measured before surgery and at 14 days postoperatively. Preoperative and postoperative blood copper values were not statistically different. Overall, it was concluded that Ti-Cu alloys have antimicrobial activity and substantially reduce the incidence of pin tract infection. Ti-1% Cu alloy shows particular promise as a biomaterial. (c) 2009 Wiley Periodicals, Inc.

Karakteristik kawat TMA (titanium molybdenum alloy) dan penggunaannya dalam perawatan ortodonti

OpenAIRE

Arifiani, Putri; Erwin Siregar, Erwin Siregar

2016-01-01

Kawat merupakan salah satu piranti yang penting dalam perawatan ortodonsia. Perkembangan terkini dari kawat ortodonsia menghasilkan beberapa jenis kawat dengan karakteristik yang berbeda-beda. Studi pustaka membahas karakteristik kawat ortodonsi beta titanium atau Titanium Molybdenum Alloy (TMA) dan penggunaannya dalam perawatan ortodonsi. Perbedaan karakteristik tiap kawat menjadi hal yang perlu dipertimbangkan secara klinis. Kawat beta titanium atau sering disebut juga dengan kawat TMA (Tit...

Hydrogen and deuterium plasma interactions with brazed first wall elements

International Nuclear Information System (INIS)

Smid, I.; Wallura, E.; Winter, J.; Nickel, H.; Doerner, R.; Hirooka, Y.; Chevalier, G.; Conn, R. W.; Jaeger, W.; Grasserbauer, M.; Kny, E.; Reheis, N.

1995-01-01

Four different high temperature brazes (Zr, 90wt%Ni.10%Ti, 90Cu.10Ti and 70Ag.27Cu.3Ti, nominal composition prior to brazing) were used to join isotropic fine grain graphite and TZM, a high temperature alloy of molybdenum. The general response of the brazes to a high flux deuterium plasma bombardement was examined using samples whose exposed surface intersected the braze line. Only in the case of Zr, which is known for its hydride forming properties, near-surface layers chipped off in the braze region directly exposed to the plasma. However, in graphite-shielded Zr-braze regions no disintegration of the interface was observed. The other brazes showed no visible attack at all. The interaction of a hydrogen plasma and a braze surface was studied in more detail by bombarding specimens in the PISCES-B facility. In this case the graphite was removed completely to enable an exaggerated plasma attack onto the bare braze. Even under these testing conditions the brazes CuTi and NiTi showed no particular sensitivity towards hydrogen. To prove the thermal stability of the brazed joints each quality was heat treated for 1 hr and 10 hrs, respectively, 50 degree below the softening temperature of the braze in 1 bar of Ar or 96 vol % Ar / 4 % H 2 . After the heat treatment no changes or damages were observed in the brazes AgCuTi and CuTi, whereas interstices are found in the widened NiTi-interlayer after 10 hrs in both, Ar and Ar/H 2 . Zr suffers different microstructural changes in particular after treatment in Ar/H 2 atmosphere. (author)

Dynamic mechanical properties of straight titanium alloy arch wires.

Science.gov (United States)

Kusy, R P; Wilson, T W

1990-10-01

Eight straight-wire materials were studied: an orthodontic titanium-molybdenum (Ti-Mo) product, TMA; three orthodontic nickel-titanium (Ni-Ti) products, Nitinol, Titanal, and Orthonol; three prototype alloys, a martensitic, an austenitic, and a biphasic alloy; and a hybrid shape-memory-effect product, Biometal. Each wire was prepared with a length-to-cross-sectional area of at least 3600 cm-1. With an Autovibron Model DDV-II-C used in the tensile mode, each sample was scanned from -120 to +200 degrees C at 2 degrees C/min. From the data base, plots of the log storage modulus, log tan delta, and percent change in length vs. temperature were generated. Results showed that the dynamic mechanical properties of the alloys within this TI system are quite different. The Ti-Mo alloy, TMA, was invariant with temperature, having a modulus of 7.30 x 10(11) dyne/cm2 (10.6 x 10(6) psi). The three cold-worked alloys--Nitinol, Titanal, and Orthonol--appeared to be similar, having a modulus of 5.74 x 10(11) dyne/cm2 (8.32 x 10(6) psi). The biphasic shape-memory alloy displayed a phase transformation near ambient temperature; whereas the hybrid shape-memory product, Biometal, underwent a 3-5% change in length during its transformation between 95 and 125 degrees C. Among the Ni-Ti wires tested, several different types of alloys were represented by this intermetallic material.

Corrosion resistance of titanium ion implanted AZ91 magnesium alloy

International Nuclear Information System (INIS)

Liu Chenglong; Xin Yunchang; Tian Xiubo; Zhao, J.; Chu, Paul K.

2007-01-01

Degradable metal alloys constitute a new class of materials for load-bearing biomedical implants. Owing to their good mechanical properties and biocompatibility, magnesium alloys are promising in degradable prosthetic implants. The objective of this study is to improve the corrosion behavior of surgical AZ91 magnesium alloy by titanium ion implantation. The surface characteristics of the ion implanted layer in the magnesium alloys are examined. The authors' results disclose that an intermixed layer is produced and the surface oxidized films are mainly composed of titanium oxide with a lesser amount of magnesium oxide. X-ray photoelectron spectroscopy reveals that the oxide has three layers. The outer layer which is 10 nm thick is mainly composed of MgO and TiO 2 with some Mg(OH) 2 . The middle layer that is 50 nm thick comprises predominantly TiO 2 and MgO with minor contributions from MgAl 2 O 4 and TiO. The third layer from the surface is rich in metallic Mg, Ti, Al, and Ti 3 Al. The effects of Ti ion implantation on the corrosion resistance and electrochemical behavior of the magnesium alloys are investigated in simulated body fluids at 37±1 deg. C using electrochemical impedance spectroscopy and open circuit potential techniques. Compared to the unimplanted AZ91 alloy, titanium ion implantation significantly shifts the open circuit potential (OCP) to a more positive potential and improves the corrosion resistance at OCP. This phenomenon can be ascribed to the more compact surface oxide film, enhanced reoxidation on the implanted surface, as well as the increased β-Mg 12 Al 17 phase

Tribological Characteristic of Titanium Alloy Surface Layers Produced by Diode Laser Gas Nitriding

Directory of Open Access Journals (Sweden)

Lisiecki A.

2016-06-01

Full Text Available In order to improve the tribological properties of titanium alloy Ti6Al4V composite surface layers Ti/TiN were produced during laser surface gas nitriding by means of a novel high power direct diode laser with unique characteristics of the laser beam and a rectangular beam spot. Microstructure, surface topography and microhardness distribution across the surface layers were analyzed. Ball-on-disk tests were performed to evaluate and compare the wear and friction characteristics of surface layers nitrided at different process parameters, base metal of titanium alloy Ti6Al4V and also the commercially pure titanium. Results showed that under dry sliding condition the commercially pure titanium samples have the highest coefficient of friction about 0.45, compared to 0.36 of titanium alloy Ti6Al4V and 0.1-0.13 in a case of the laser gas nitrided surface layers. The volume loss of Ti6Al4V samples under such conditions is twice lower than in a case of pure titanium. On the other hand the composite surface layer characterized by the highest wear resistance showed almost 21 times lower volume loss during the ball-on-disk test, compared to Ti6Al4V samples.

Artefacts in multimodal imaging of titanium, zirconium and binary titanium–zirconium alloy dental implants: an in vitro study

Science.gov (United States)

Schöllchen, Maximilian; Aarabi, Ghazal; Assaf, Alexandre T; Rendenbach, Carsten; Beck-Broichsitter, Benedicta; Semmusch, Jan; Sedlacik, Jan; Heiland, Max; Fiehler, Jens; Siemonsen, Susanne

2017-01-01

Objectives: To analyze and evaluate imaging artefacts induced by zirconium, titanium and titanium–zirconium alloy dental implants. Methods: Zirconium, titanium and titanium–zirconium alloy implants were embedded in gelatin and MRI, CT and CBCT were performed. Standard protocols were used for each modality. For MRI, line–distance profiles were plotted to quantify the accuracy of size determination. For CT and CBCT, six shells surrounding the implant were defined every 0.5 cm from the implant surface and histogram parameters were determined for each shell. Results: While titanium and titanium–zirconium alloy induced extensive signal voids in MRI owing to strong susceptibility, zirconium implants were clearly definable with only minor distortion artefacts. For titanium and titanium–zirconium alloy, the MR signal was attenuated up to 14.1 mm from the implant. In CT, titanium and titanium–zirconium alloy resulted in less streak artefacts in comparison with zirconium. In CBCT, titanium–zirconium alloy induced more severe artefacts than zirconium and titanium. Conclusions: MRI allows for an excellent image contrast and limited artefacts in patients with zirconium implants. CT and CBCT examinations are less affected by artefacts from titanium and titanium–zirconium alloy implants compared with MRI. The knowledge about differences of artefacts through different implant materials and image modalities might help support clinical decisions for the choice of implant material or imaging device in the clinical setting. PMID:27910719

Life prediction for high temperature low cycle fatigue of two kinds of titanium alloys based on exponential function

Science.gov (United States)

Mu, G. Y.; Mi, X. Z.; Wang, F.

2018-01-01

The high temperature low cycle fatigue tests of TC4 titanium alloy and TC11 titanium alloy are carried out under strain controlled. The relationships between cyclic stress-life and strain-life are analyzed. The high temperature low cycle fatigue life prediction model of two kinds of titanium alloys is established by using Manson-Coffin method. The relationship between failure inverse number and plastic strain range presents nonlinear in the double logarithmic coordinates. Manson-Coffin method assumes that they have linear relation. Therefore, there is bound to be a certain prediction error by using the Manson-Coffin method. In order to solve this problem, a new method based on exponential function is proposed. The results show that the fatigue life of the two kinds of titanium alloys can be predicted accurately and effectively by using these two methods. Prediction accuracy is within ±1.83 times scatter zone. The life prediction capability of new methods based on exponential function proves more effective and accurate than Manson-Coffin method for two kinds of titanium alloys. The new method based on exponential function can give better fatigue life prediction results with the smaller standard deviation and scatter zone than Manson-Coffin method. The life prediction results of two methods for TC4 titanium alloy prove better than TC11 titanium alloy.

Performance of Process Damping in Machining Titanium Alloys at Low Cutting Speed with Different Helix Tools

International Nuclear Information System (INIS)

Shaharun, M A; Yusoff, A R; Reza, M S; Jalal, K A

2012-01-01

Titanium is a strong, lustrous, corrosion-resistant and transition metal with a silver color to produce strong lightweight alloys for industrial process, automotive, medical instruments and other applications. However, it is very difficult to machine the titanium due to its poor machinability. When machining titanium alloys with the conventional tools, the wear rate of the tool is rapidly accelerate and it is generally difficult to achieve at high cutting speed. In order to get better understanding of machining titanium alloy, the interaction between machining structural system and the cutting process which result in machining instability will be studied. Process damping is a useful phenomenon that can be exploited to improve the limited productivity of low speed machining. In this study, experiments are performed to evaluate the performance of process damping of milling under different tool helix geometries. The results showed that the helix of 42° angle is significantly increase process damping performance in machining titanium alloy.

Producing titanium-niobium alloy by high energy beam

Energy Technology Data Exchange (ETDEWEB)

Sharkeev, Yu. P., E-mail: sharkeev@ispms.tsc.ru [Institute of Strength Physics and Materials Science, SB RAS, 2/4 Akademicheski Prosp., Tomsk, 634055 (Russian Federation); National Research Tomsk Polytechnic University, 30 Lenin Av., Tomsk, 634050 (Russian Federation); Golkovski, M. G., E-mail: golkoski@mail.ru [Budker Institute of Nuclear Physics, 11 Akademika Lavrentiev Prosp., Novosibirsk, 630090 (Russian Federation); Glukhov, I. A., E-mail: gia@ispms.tsc.ru; Eroshenko, A. Yu., E-mail: eroshenko@ispms.tsc.ru; Fortuna, S. V., E-mail: s-fortuna@mail.ru [Institute of Strength Physics and Materials Science, SB RAS, 2/4 Akademicheski Prosp., Tomsk, 634055 (Russian Federation); Bataev, V. A., E-mail: bataev@vadm.ustu.ru [Novosibirsk State Technical University, 20 K. Marx Prosp., Novosibirsk, 630073 (Russian Federation)

2016-01-15

The research is involved in producing a Ti-Nb alloy surface layer on titanium substrate by high energy beam method, as well as in examining their structures and mechanical properties. Applying electron-beam cladding it was possible to produce a Ti-Nb alloy surface layer of several millimeters, where the niobium concentration was up to 40% at. and the structure itself could be related to martensite quenching structure. At the same time, a significant microhardness increase of 3200-3400 MPa was observed, which, in its turn, is connected with the formation of martensite structure. Cladding material of Ti-Nb composition could be the source in producing alloys of homogeneous microhardness and desired concentration of alloying niobium element.

Fabrication of titanium alloy frameworks for complete dentures by selective laser melting.

Science.gov (United States)

Kanazawa, Manabu; Iwaki, Maiko; Minakuchi, Shunsuke; Nomura, Naoyuki

2014-12-01

Casting difficulties have led to the limited use of titanium in dental prostheses. The selective laser melting system was recently developed to fabricate biomedical components from titanium alloys. However, the fabrication of a titanium alloy framework for a maxillary complete denture by selective laser melting has not yet been investigated. The purpose of the study was to fabricate thin titanium alloy frameworks for a maxillary complete denture with a selective laser melting system and to evaluate their hardness and microstructure. A cast of an edentulous maxilla was scanned with a dental 3-dimensional cone-beam computed tomography system, and standard triangulation language data were produced with the DICOM Viewer (Digital Imaging and Communications in Medicine). Two types of metal frameworks for complete dentures were designed with 3-dimensional computer-aided design software. Two titanium alloy frameworks, SLM-1 and SLM-2, were fabricated from these designs with the selective laser melting system. Plate-shaped specimens were cut from the central flat region of SLM-1, SLM-2, and as-cast Ti-6Al-4V (As-cast). Vickers hardness testing, optical microscopy, and x-ray diffraction measurements were performed. Thin titanium alloy frameworks for maxillary complete dentures could be fabricated by selective laser melting. The hardness values for SLM-1 and SLM-2 were higher than that for the as-cast specimen. Optical microscopy images of the SLM-1 and SLM-2 microstructure showed that the specimens did not exhibit pores, indicating that dense frameworks were successfully obtained with the selective laser melting process. In the x-ray diffraction patterns, only peaks associated with the α phase were observed for SLM-1 and SLM-2. In addition, the lattice parameters for SLM-1 and SLM-2 were slightly larger than those for the as-cast specimen. The mechanical properties and microstructure of the denture frameworks prepared by selective laser melting indicate that these dentures

Technological aspects regarding machining the titanium alloys by means of incremental forming

Directory of Open Access Journals (Sweden)

Bologa Octavian

2017-01-01

Full Text Available Titanium alloys are materials with reduced formability, due to their low plasticity. However, today there are high demands regarding their use in the automotive industry and in bio-medical industry, for prosthetic devices. This paper presents some technological aspects regarding the machinability of titanium alloys by means of incremental forming. The research presented in this paper aimed to demonstrate that the parts made from these materials could be machined at room temperature, in certain technological conditions.

WRC bulletin. High-temperature brazing

International Nuclear Information System (INIS)

Pattee, H.E.

1974-01-01

Significant research is discussed and representative procedures for producing sound, reliable joints are reviewed from the standpoint of base metal, filler metal, brazing atmosphere and cycle, etc. Domestic and foreign developments since 1950 are emphasized. Materials include stainless steels, Ni-base alloys, superalloys, reactive metals (Ti, Be, Zr), and refractory metals (Nb, Mo, Ta, W). 30 tables, 9 figures, 165 references

Diffusion brazing of Ti–6Al–4V and austenitic stainless steel using silver-based interlayer

International Nuclear Information System (INIS)

Soltani Tashi, R.; Akbari Mousavi, S.A.A.; Mazar Atabaki, M.

2014-01-01

Highlights: • Ti–6Al–4V and stainless steel 316L were successfully joined by diffusion brazing. • The wettability of the filler alloy was escalated by increasing the temperature. • By increasing the brazing temperature various intermetallic compounds were formed. • There is a noteworthy effect of the brazing temperature on the fracture footpath. - Abstract: In the present study, vacuum brazing was applied to join Ti–6Al–4V and stainless steel using AgCuZn filler metal. The bonds were characterized by scanning electron microscopy, energy dispersive spectroscopy and X-ray diffraction analysis. Mechanical strengths of the joints were evaluated by the shear test and microhardness showed that shear strength decreased with increasing the brazing temperature and time. The results showed that the wettability of the filler alloy was increased by enhancing the wetting test temperature. It was shown that by increasing the brazing temperature various intermetallic compounds were formed in the bond area. These intermetallic compounds were mainly a combination of CuTi and Fe–Cu–Ti. The shear test results verified the influence of the bonding temperature on the strength of the joints based on the formation of different intermetallics in the bond zone. The fracture analysis also revealed different fracture footpath and morphology for the different brazing temperatures

Investigation of fretting corrosion of vacuum-chrome-plated vt3-1 titanium alloy in pair with unprotected vt3-1 alloy and 40khnma steel

International Nuclear Information System (INIS)

Rojkh, I.L.; Koltunova, L.N.; Vejtsman, M.G.; Birman, Ya.N.; Skosarev, A.V.; Kogan, I.S.

1978-01-01

The character of destruction of contacting surfaces in the process of fretting corrosion of titanium alloy VT3-1 chromized in vacuum in pair with unprotected alloy VT3-1 and steel 40KhNMA has been studied by scanning electron microscopy, electronography, and recording the surface profile. The specific load was 200 kg/cm 2 , vibration amplitude 50 mkm and frequency 500 Hz. It has been established that pairs unprotected with coating are subjected to intensive fretting corrosion especially when they are made of titanium alloy. For the pair chromized alloy VT3-1 - unprotected alloy VT3-1 no destruction of a chromized surface is observed. Vacuum chromium coating in the pair with steel 40KhNMA reveals similar properties as in pair with a titanium alloy. The surface of a steel sample is destroyed because of fretting corrosion, though the intensity of corrosion is lower than in the case of unprotected pairs. Vacuum chromium coating is recommended for protection of titanium alloy VT3-1 from fretting corrosion in pair with steel 40KhNMA or an alloy VT3-1 especially in those cases when various organic coatings are unsuitable

Hydrogen and deuterium plasma interactions with brazed first wall elements

International Nuclear Information System (INIS)

Smid, I. and others.

1991-09-01

Four different high temperature brazes (Zr, 90wt%Ni.10%Ti, 90Cu.10Ti and 70Ag.27Cu.3Ti, nominal composition prior to brazing) were used to join isotropic fine grain graphite and TZM, a high temperature alloy of molybdenum. The general response of the brazes to a high flux deuterium plasma bombardement was examined using samples whose exposed surface intersected the braze line. Only in the case of Zr, which is known for its hydride forming properties, near-surface layers chipped off in the braze region directly exposed to the plasma. However, in graphite-shielded Zr-braze regions no disintegration of the interface was observed. The other brazes showed no visible attack at all. The interaction of a hydrogen plasma and a braze surface was studied in more detail by bombarding specimens in the PISCES-B facility. In this case the graphite was removed completely to enable an exaggerated plasma attack onto the bare braze. Even under these testing conditions the brazes CuTi and NiTi showed no particular sensitivity towards hydrogen. To prove the thermal stability of the brazed joints each quality was heat treated for 1 hr and 10 hrs, respectively, 50 o below the softening temperature of the braze in 1 bar of Ar or 96vol%Ar/4%H 2 . After the heat treatment no changes or damages were observed in the brazes AgCuTi and CuTi, whereas interstices are found in the widened NiTi-interlayer after 10 hrs in both, Ar and Ar/H 2 . Zr suffers different microstructural changes in particular after treatment in Ar/H 2 atmosphere. (Authors) (also appeared in Fusion Technology 1990, p. 411-415)

Hydrothermal treatment of titanium alloys for the enhancement of osteoconductivity

Energy Technology Data Exchange (ETDEWEB)

Zuldesmi, Mansjur, E-mail: mzuldesmi@yahoo.com [Department of Materials Science & Engineering, Graduate School of Engineering, Nagoya University, Nagoya (Japan); Department of Mechanical Engineering, Manad State University (UNIMA) (Indonesia); Waki, Atsushi [Department of Materials Science & Engineering, Graduate School of Engineering, Nagoya University, Nagoya (Japan); Kuroda, Kensuke; Okido, Masazumi [EcoTopia Science Institute, Nagoya University, Nagoya (Japan)

2015-04-01

The surface wettability of implants is a crucial factor in their osteoconductivity because it influences the adsorption of cell-attached proteins onto the surface. In this study, a single-step hydrothermal surface treatment using distilled water at a temperature of 180 °C for 3 h was applied to titanium (Ti) and its alloys (Ti–6Al–4V, Ti–6Al–7Nb, Ti–29Nb–13Ta–4.6Zr, Ti–13Cr–1Fe–3Al; mass%) and compared with as-polished Ti implants and with implants produced by anodizing Ti in 0.1 M of H{sub 3}PO{sub 4} with applied voltages from 0 V to 150 V at a scanning rate of 0.1 V s{sup −1}. The surface-treated samples were stored in a five time phosphate buffered saline (× 5 PBS(−)) solution to prevent increasing the water contact angle (WCA) with time. The surface characteristics were evaluated using scanning electron microscopy, X-ray diffraction, X-ray photoelectron spectroscopy, Auger electron spectroscopy, surface roughness, and contact angle measurement using a 2 μL droplet of distilled water. The relationship between WCA and osteoconductivity at various surface modifications was examined using in vivo tests. The results showed that a superhydrophilic surface with a WCA ≤ 10° and a high osteoconductivity (R{sub B–I}) of up to 50% in the cortical bone part, about four times higher than the as-polished Ti and Ti alloys, were provided by the combination of the hydrothermal surface treatment and storage in × 5 of PBS(−). - Highlights: • Hydrothermal treatment in distilled water was applied to titanium alloys. • Surface characteristics and osteoconductivity by in vivo test were evaluated. • Water contact angles of titanium alloys were decreased by hydrothermal treatment. • Osteoconductivity of titanium alloys improved notably by hydrothermal treatment after stored in × 5 of PBS (−)

Strengthening of the brazed joint for single-crystalline molybdenum by using Mo-40%Ru-B alloys

Energy Technology Data Exchange (ETDEWEB)

Hiraoka, Y. [Okayama Univ. of Science (Japan). Department of Applied Physics; Igarashi, T. [Tokyo Tungsten Co. Ltd., Toyama (Japan). Research and Development Division

1998-12-01

In this study, the bend properties of the single-crystalline molybdenum brazed by using Mo-40%Ru alloys containing boron of 1-6 mass%Ru alloy for the improvement of the joint strength was determined. (orig.) [Deutsch] Durchgefuehrt wurde die Herstellung von Verbindungen aus einkristallinem Molybdaen. Hierbei kamen Mo-40%Ru-Legierungen mit 1 bis 6 Gew.-% Bor als Lotmaterialien zum Einsatz. Festigkeit und Duktilitaet der Verbindungen wurden mittels 3-Punkt-Biegepruefung bei Raumtemperatur und unter fluessigem Stickstoff ermittelt. Die Bruchflaechen der Proben wurden mit Hilfe eines Rasterelektronenmikroskopes untersucht. Die Ergebnisse lassen sich wie folgt zusammenfassen: Der optimale Borgehalt bezueglich Festigkeit und Duktilitaet der geloeteten Verbindung liegt bei 2 Gew.-%. Die entsprechende Probe hat bei einem Biegewinkel von 100 bei Raumtemperatur nicht versagt. Auch unter fluessigem Stickstoff zeigte diese Probe eine Festigkeit in der Groessenordnung des einkristallinen Vollmaterials. (orig.)

The development of argon arc brazing with Cu-based filler for ITER thermal anchor attachment

International Nuclear Information System (INIS)

Sun Zhenchao; Li Pengyuan; Pan Chuanjie; Hou Binglin; Han Shilei; Pei Yinyin; Long Weimin

2012-01-01

Thermal anchor is the key component of ITER magnet supports to maintain the low temperature for the nor mal operation of superconducting coils. During the advanced research of ITER thermal anchor attachment, dozens of brazing filler and several kinds of brazing technique have been developed and investigated. The test result shows that Cu-based alloy have the preferable mechanical properties at both room temperature and liquid nitrogen temperatures (77 K) for high brazing temperature. And it has a good weldability to 316LN. The brazing temperature of Cu-based filler is over 1000℃, but heat input is relatively low for shallower heating depth of argon arc brazing. Lower heat input is good for the control of brazing deformation. It is no need to clean after brazing because for argon arc brazing there is no bra- zing flux used. Arc brazing with Cu-based filler was chosen as the principal method for the attachment of thermal anchor. (authors)

AN EVALUATION OF HYDROGEN INDUCED CRACKING SUSCEPTIBILITY OF TITANIUM ALLOYS IN US HIGH-LEVEL NUCLEAR WASTE REPOSITORY ENVIRONMENTS

International Nuclear Information System (INIS)

G. De; K. Mon; G. Gordon; D. Shoesmith; F. Hua

2006-01-01

This paper evaluates hydrogen-induced cracking (HIC) susceptibility of titanium alloys in environments anticipated in the Yucca Mountain nuclear waste repository with particular emphasis on the. effect of the oxide passive film on the hydrogen absorption process of titanium alloys being evaluated. The titanium alloys considered in this review include Ti 2, 5 , 7, 9, 11, 12, 16, 17, 18, 24 and 29. In general, the concentration of hydrogen in a titanium alloy can increase due to absorption of atomic hydrogen produced from passive general corrosion of that alloy or galvanic coupling of it to a less noble metal. It is concluded that under the exposure conditions anticipated in the Yucca Mountain repository, the HIC of titanium drip shield will not occur because there will not be sufficient hydrogen in the metal even after 10,000 years of emplacement. Due to the conservatisms adopted in the current evaluation, this assessment is considered very conservative

AN EVALUATION OF HYDROGEN INDUCED CRACKING SUSCEPTIBILITY OF TITANIUM ALLOYS IN US HIGH-LEVEL NUCLEAR WASTE REPOSITORY ENVIRONMENTS

Energy Technology Data Exchange (ETDEWEB)

G. De; K. Mon; G. Gordon; D. Shoesmith; F. Hua

2006-02-21

This paper evaluates hydrogen-induced cracking (HIC) susceptibility of titanium alloys in environments anticipated in the Yucca Mountain nuclear waste repository with particular emphasis on the. effect of the oxide passive film on the hydrogen absorption process of titanium alloys being evaluated. The titanium alloys considered in this review include Ti 2, 5 , 7, 9, 11, 12, 16, 17, 18, 24 and 29. In general, the concentration of hydrogen in a titanium alloy can increase due to absorption of atomic hydrogen produced from passive general corrosion of that alloy or galvanic coupling of it to a less noble metal. It is concluded that under the exposure conditions anticipated in the Yucca Mountain repository, the HIC of titanium drip shield will not occur because there will not be sufficient hydrogen in the metal even after 10,000 years of emplacement. Due to the conservatisms adopted in the current evaluation, this assessment is considered very conservative.

Welding of titanium and nickel alloy by combination of explosive welding and spark plasma sintering technologies

Energy Technology Data Exchange (ETDEWEB)

Malyutina, Yu. N., E-mail: iuliiamaliutina@gmail.com; Bataev, A. A., E-mail: bataev@adm.nstu.ru; Shevtsova, L. I., E-mail: edeliya2010@mail.ru [Novosibirsk State Technical University, Novosibirsk, 630073 (Russian Federation); Mali, V. I., E-mail: vmali@mail.ru; Anisimov, A. G., E-mail: anis@hydro.nsc.ru [Lavrentyev Institute of Hydrodynamics SB RAS, Novosibirsk, 630090 (Russian Federation)

2015-10-27

A possibility of titanium and nickel-based alloys composite materials formation using combination of explosive welding and spark plasma sintering technologies was demonstrated in the current research. An employment of interlayer consisting of copper and tantalum thin plates makes possible to eliminate a contact between metallurgical incompatible titanium and nickel that are susceptible to intermetallic compounds formation during their interaction. By the following spark plasma sintering process the bonding has been received between titanium and titanium alloy VT20 through the thin powder layer of pure titanium that is distinguished by low defectiveness and fine dispersive structure.

Microstructural stability and thermomechanical processing of boron modified beta titanium alloys

Science.gov (United States)

Cherukuri, Balakrishna

One of the main objectives during primary processing of titanium alloys is to reduce the prior beta grain size. Producing an ingot with smaller prior beta grain size could potentially eliminate some primary processing steps and thus reduce processing cost. Trace additions of boron have been shown to decrease the as-cast grain size in alpha + beta titanium alloys. The primary focus of this dissertation is to investigate the effect of boron on microstructural stability and thermomechanical processing in beta titanium alloys. Two metastable beta titanium alloys: Ti-15Mo-2.6Nb-3Al-0.2Si (Beta21S) and Ti-5Al-5V-5Mo-3Cr (Ti5553) with 0.1 wt% B and without boron additions were used in this investigation. Significant grain refinement of the as-cast microstructure and precipitation of TiB whiskers along the grain boundaries was observed with boron additions. Beta21S and Beta21S-0.1B alloys were annealed above the beta transus temperature for different times to investigate the effect of boron on grain size stability. The TiB precipitates were very effective in restricting the beta grain boundary mobility by Zener pinning. A model has been developed to predict the maximum grain size as a function of TiB size, orientation, and volume fraction. Good agreement was obtained between model predictions and experimental results. Beta21S alloys were solution treated and aged for different times at several temperatures below the beta transus to study the kinetics of alpha precipitation. Though the TiB phase did not provide any additional nucleation sites for alpha precipitation, the grain refinement obtained by boron additions resulted in accelerated aging. An investigation of the thermomechanical processing behavior showed different deformation mechanisms above the beta transus temperature. The non-boron containing alloys showed a non-uniform and fine recrystallized necklace structure at grain boundaries whereas uniform intragranular recrystallization was observed in boron containing

Vacuum brazing of high volume fraction SiC particles reinforced aluminum matrix composites

Science.gov (United States)

Cheng, Dongfeng; Niu, Jitai; Gao, Zeng; Wang, Peng

2015-03-01

This experiment chooses A356 aluminum matrix composites containing 55% SiC particle reinforcing phase as the parent metal and Al-Si-Cu-Zn-Ni alloy metal as the filler metal. The brazing process is carried out in vacuum brazing furnace at the temperature of 550°C and 560°C for 3 min, respectively. The interfacial microstructures and fracture surfaces are investigated by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and energy spectrum analysis (EDS). The result shows that adequacy of element diffusion are superior when brazing at 560°C, because of higher activity and liquidity. Dislocations and twins are observed at the interface between filler and composite due to the different expansion coefficient of the aluminum alloy matrix and SiC particles. The fracture analysis shows that the brittle fracture mainly located at interface of filler and composites.

Machinability of cast commercial titanium alloys.

Science.gov (United States)

Watanabe, I; Kiyosue, S; Ohkubo, C; Aoki, T; Okabe, T

2002-01-01

This study investigated the machinability of cast orthopedic titanium (metastable beta) alloys for possible application to dentistry and compared the results with those of cast CP Ti, Ti-6Al-4V, and Ti-6Al-7Nb, which are currently used in dentistry. Machinability was determined as the amount of metal removed with the use of an electric handpiece and a SiC abrasive wheel turning at four different rotational wheel speeds. The ratios of the amount of metal removed and the wheel volume loss (machining ratio) were also evaluated. Based on these two criteria, the two alpha + beta alloys tested generally exhibited better results for most of the wheel speeds compared to all the other metals tested. The machinability of the three beta alloys employed was similar or worse, depending on the speed of the wheel, compared to CP Ti. Copyright 2002 Wiley Periodicals, Inc.

Titanium ; dream new material

International Nuclear Information System (INIS)

Lee, Yong Tae; Kim Seung Eon; Heoon, Yong Taek; Jung, Hui Won

2001-11-01

The contents of this book are history of Titanium, present situation of Titanium industry, property of Titanium alloy, types of it, development of new alloy of Titanium smelting of Titanium, cast of Titanium and heat treatment of Titanium, Titanium alloy for plane, car parts, biological health care, and sport leisure and daily life, prospect, and Titanium industrial development of Titanium in China.

Metallurgical processing of the uranium-0.75 titanium alloy

International Nuclear Information System (INIS)

Jessen, N.C.

1976-01-01

Although the addition of titanium is an effective means of strengthening uranium, careful control of casting, homogenization, and heat treatment are necessary to optimize mechanical properties. Quenching of the alloy provides increased strength and elongation; however, subsequent low temperature aging will increase the strength even higher at the sacrifice of ductility. The properties of the alloy are quench rate sensitive and quenching produces high residual stresses in the alloy. The residual stresses can be reduced by mechanical deformation with only slight degradation of the mechanical properties. 15 figures

Brazing of special metallic materials and material combinations using a special material

International Nuclear Information System (INIS)

Lison, R.

1981-01-01

The special materials include metals of groups IVa, Va and VIa of the periodic tables and their alloys. Their particular properties have won them applications in many highly specialized industries. For these materials to be used, mastery of thermal joining methods appropriate to their characteristics is necessary. High-temperature brazing is one such method for joining special materials. This paper presents variants of this technique suitable for each individual special material. Compatibility tests between various brazing metals and various special materials have been carried out by simulating the temperature/time cycle involved in brazing procedures. Special materials are relatively expensive, and their special properties are not required at every point in a structure: elsewhere they can be replaced by a different special material or by other metals or alloys. This means that joints must be made between two special materials or between a special material and a conventional material. When certain conditions are fulfilled, such joins can be made by high-temperature brazing. This paper also shows the extent to which the geometry of the join determines the choice of process. Example of applications are also given. (orig.)

Brazed graphite/refractory metal composites for first-wall protection elements

International Nuclear Information System (INIS)

Smid, I.; Croessmann, C.D.; Salmonson, J.C.; Whitley, J.B.; Nickel, H.

1991-01-01

The peak surface heat flux deposition on divertor elements of near term fusion devices is expected to exceed 10 MW/m 2 . The needed reliability of brazed plasma interactive components, particularly under abnormal operating conditions with peak surface temperatures well beyond 1000deg C, makes refractory metallic substrates and brazes with a high melting point very attractive. TZM, a high temperature alloy of molybdenum, and isotropic graphite, materials very closely matched in their thermal expansion, were brazed with four high-temperature brazes. The brazes used were Zr, 90Ni/10Ti, 90Cu/10Ti and 70Ag/27Cu/3Ti (nominal composition prior to brazing, wt%). The resulting composite tiles of 50x50 mm 2 with a TZM thickness of 5 mm and a graphite thickness of 10 mm have been tested in high heat flux simulation for their thermal fatigue properties. Up to 600 loading cycles were carried out with an average heat flux of 10 MW/m 2 for 0.5 s pulses. The maximum surface temperature was 1100deg C. In support of the experiment, the thermal response and temperature gradients of the samples were investigated using a finite element model. (orig.)

Brazed graphite/refractory metal composites for first-wall protection elements

International Nuclear Information System (INIS)

Smid, I.; Croessmann, C. D.; Salmonson, J. C.; Whitley, J. B.; Kny, E.; Reheis, N.; Kneringer, G.; Nickel, H.

1995-01-01

The peak surface heat flux deposition on divertor elements of near term fusion devices is expected to exceed 10 MW/m 2 . The needed reliability of brazed plasma interactive components, particularly under abnormal operating conditions with peak surface temperatures well beyond 1000 degree C, makes refractory metallic substrates and brazes with a high melting point very attractive. TZM, a high temperature alloy of molybdenum, and isotropic graphite, materials very closely matched in their thermal expansion, were brazed with four high-temperature brazes. The brazes used were Zr, 90Ni/10Ti, 90Cu/10Ti and 70Ag/27Cu/3Ti (nominal composition prior to brazing, wt%). The resulting composite tiles of 5O X 50 mm 2 with a TZM thickness of 5 mm and a graphite thickness of 10 mm have been tested in high heat flux simulation for their thermal fatigue properties. Up to 600 loading cycles were carried out with an average heat flux of 10 MW/m 2 for 0.5 s pulses. The maximum surface temperature was 1100 degree C. In support of the experiment, the thermal response and temperature gradients of the samples were investigated using a finite element model. (author)

Brazed graphite/refractory metal composites for first wall protection elements

International Nuclear Information System (INIS)

Smid, I.; Croessmann, C. D.; Salmonson, J. C.; Whitley, J. B.; Kny, E.; Reheis, N; Kneringer, G.; Nickel, H.

1995-01-01

The peak surface heat flux deposition on divertor elements of near term fusion devices is expected to exceed 10 MW/m 2 . The needed reliability of brazed plasma interactive components, particularly under abnormal operating conditions with peak surface temperatures well beyond 1000 degree C, makes refractory metallic substrates and brazes with a high melting point very attractive. TZM, a high temperature alloy of molybdenum, and isotropic graphite, materials very closely matched in their thermal expansion, were brazed with four high-temperature brazes. The brazes used were Zr, 90Ni/10Ti, 90Cu/10Ti and 70Ag/27Cu/10Ti (nominal composition prior to brazing, wt%). The resulting composite tiles of 50 x 50 mm with a TZM thickness of 5 mm and a graphite thickness of 10 mm have been tested in high heat flux simulation for their thermal fatigue properties. Up to 600 loading cycles were carried out with the experimental parameters chosen to cover NET/ITER design specifications. In support of the experiment, the thermal response and temperature gradients of the samples were investigated using a finite element model. (author)

Brazed graphite/refractory metal composites for first-wall protection elements

Science.gov (United States)

Šmid, I.; Croessmann, C. D.; Salmonson, J. C.; Whitley, J. B.; Kny, E.; Reheis, N.; Kneringer, G.; Nickel, H.

1991-03-01

The peak surface heat flux deposition on divertor elements of near term fusion devices is expected to exceed 10 MW/m 2. The needed reliability of brazed plasma interactive components, particularly under abnormal operating conditions with peak surface temperatures well beyond 1000°C, makes refractory metallic substrates and brazes with a high melting point very attractive. TZM, a high temperature alloy of molybdenum, and isotropic graphite, materials very closely matched in their thermal expansion, were brazed with four high-temperature brazes. The brazes used were Zr, 90Ni/10Ti, 90Cu/10Ti and 70Ag/27Cu/3Ti (nominal composition prior to brazing, wt%). The resulting composite tiles of 50 × 50 mm2 with a TZM thickness of 5 mm and a graphite thickness of 10 mm have been tested in high heat flux simulation for their thermal fatigue properties. Up to 600 loading cycles were carried out with an average heat flux of 10 MW/m 2 for 0.5 s pulses. The maximum surface temperature was 1100°C. In support of the experiment, the thermal response and temperature gradients of the samples were investigated using a finite element model.

Mechanical properties and dual atmosphere tolerance of Ag-Al based braze

Energy Technology Data Exchange (ETDEWEB)

Kim, Jin Yong; Choi, Jung-Pyung; Scott Weil, K. [Pacific Northwest National Laboratory, Richland, WA 99352 (United States)

2008-07-15

In this paper, the effects of aluminum on the microstructure, mechanical properties, and high temperature dual atmosphere tolerance of silver and silver-copper oxide filler metals were investigated. It was found that joints brazed with binary Ag-Al braze foils containing more than 2 at% Al retained a metallic form of aluminum within the metallic braze filler matrix after brazing at 1000 C in air. The bend strengths of these joints decreased with increasing aluminum content due to the formation of interfacial aluminum oxide. However, the existence of metallic aluminum in the braze filler matrix appeared to enhance the high-temperature dual atmosphere tolerance of the silver-based braze filler, which displayed measurably less porosity after 1000h of exposure at 800 C in a dual reducing/oxidizing atmosphere environment than unalloyed silver. A series of binary and ternary braze pastes based on the Ag-Al(-Cu) system were also formulated as potential pSOFC (planar solid oxide fuel cell) sealants. Model alumina joints brazed with these pastes exhibited an increase in bend strength with increasing copper content. However, unlike the binary Ag-Al filler metals, the ternary compositions often retained no protective metallic aluminum after brazing. Thus, while the addition of copper improves filler metal wettability and, therefore, joint strength in the Ag-Al alloys, it appears to reduce the dual atmosphere tolerance of these filler metals. (author)

Elemental analysis of brazing alloy samples by neutron activation technique

International Nuclear Information System (INIS)

Eissa, E.A.; Rofail, N.B.; Hassan, A.M.; El-Shershaby, A.; Walley El-Dine, N.

1996-01-01

Two brazing alloy samples (C P 2 and C P 3 ) have been investigated by Neutron activation analysis (NAA) technique in order to identify and estimate their constituent elements. The pneumatic irradiation rabbit system (PIRS), installed at the first egyptian research reactor (ETRR-1) was used for short-time irradiation (30 s) with a thermal neutron flux of 1.6 x 10 1 1 n/cm 2 /s in the reactor reflector, where the thermal to epithermal neutron flux ratio is 106. Long-time irradiation (48 hours) was performed at reactor core periphery with thermal neutron flux of 3.34 x 10 1 2 n/cm 2 /s, and thermal to epithermal neutron flux ratio of 79. Activation by epithermal neutrons was taken into account for the (1/v) and resonance neutron absorption in both methods. A hyper pure germanium detection system was used for gamma-ray acquisitions. The concentration values of Al, Cr, Fe, Co, Cu, Zn, Se, Ag and Sb were estimated as percentages of the sample weight and compared with reported values. 1 tab

Elemental analysis of brazing alloy samples by neutron activation technique

Energy Technology Data Exchange (ETDEWEB)

Eissa, E A; Rofail, N B; Hassan, A M [Reactor and Neutron physics Department, Nuclear Research Centre, Atomic Energy Authority, Cairo (Egypt); El-Shershaby, A; Walley El-Dine, N [Physics Department, Faculty of Girls, Ain Shams Universty, Cairo (Egypt)

1997-12-31

Two brazing alloy samples (C P{sup 2} and C P{sup 3}) have been investigated by Neutron activation analysis (NAA) technique in order to identify and estimate their constituent elements. The pneumatic irradiation rabbit system (PIRS), installed at the first egyptian research reactor (ETRR-1) was used for short-time irradiation (30 s) with a thermal neutron flux of 1.6 x 10{sup 1}1 n/cm{sup 2}/s in the reactor reflector, where the thermal to epithermal neutron flux ratio is 106. Long-time irradiation (48 hours) was performed at reactor core periphery with thermal neutron flux of 3.34 x 10{sup 1}2 n/cm{sup 2}/s, and thermal to epithermal neutron flux ratio of 79. Activation by epithermal neutrons was taken into account for the (1/v) and resonance neutron absorption in both methods. A hyper pure germanium detection system was used for gamma-ray acquisitions. The concentration values of Al, Cr, Fe, Co, Cu, Zn, Se, Ag and Sb were estimated as percentages of the sample weight and compared with reported values. 1 tab.

CT provides precise size assessment of implanted titanium alloy pedicle screws.

Science.gov (United States)

Elliott, Michael J; Slakey, Joseph B

2014-05-01

After performing instrumented spinal fusion with pedicle screws, postoperative imaging using CT to assess screw position may be necessary. Stainless steel implants produce significant metal artifact on CT, and the degree of distortion is at least partially dependent on the cross-sectional area of the implanted device. If the same effect occurs with titanium alloy implants, ability to precisely measure proximity of screws to adjacent structures may be adversely affected as screw size increases. We therefore asked whether (1) CT provides precise measurements of true screw widths; and (2) precision degrades based on the size of the titanium implant imaged. CT scans performed on 20 patients after instrumented spinal fusion for scoliosis were reviewed. The sizes of 151 titanium alloy pedicle screws were measured and compared with known screw size. The amount of metal bloom artifact was determined for each of the four screw sizes. ANOVA with Tukey's post hoc test were performed to evaluate differences in scatter, and Spearman's rho coefficient was used to measure relationship between screw size and scatter. All screws measured larger than their known size, but even with larger 7-mm screws the size differential was less than 1 mm. The four different screw sizes produced scatter amounts that were different from each other (p titanium alloy pedicle screws produces minimal artifact, thus making this the preferred imaging modality to assess screw position after surgery. Although the amount of artifact increases with the volume of titanium present, the degree of distortion is minimal and is usually less than 1 mm.

The structural and phase state formed in construction titanium alloy by radial forging

Energy Technology Data Exchange (ETDEWEB)

Shlyakhova, Galina V.; Danilov, Vladimir I.; Orlova, Dina V.; Zuev, Lev B. [Institute of Strength Physics and Materials Science SB RAS, Tomsk (Russian Federation); Zavodchikov, Aleksandr S. [Perm State Technical University, Perm (Russian Federation)

2011-07-01

The feasibility of rod manufacture from construction titanium alloy using radial forging on a high duty machine SXK16 was investigated. The investigations were carried on for titanium rod samples using the methods of metallography, electron transmission microscophy and X-ray analysis. The results obtained are described herein. It is found that radial forging results in the formation of homogeneous fine-grained structure.Using radial forging process, high-quality items are produced. As-worked material has submicrocrystalline globular structure and an optimal α:β phase ratio. Besides, the technology is more cost-effective relative to conventional flow charts. Key words: forging, titanium alloy, fine-grain structure, substructure, pore size.

A study on the high velocity impact behavior of titanium alloy by PVD method

International Nuclear Information System (INIS)

Sohn, Se Won; Lee, Doo Sung; Hong, Sung Hee

2001-01-01

In order to investigate the fracture behaviors(penetration modes) and resistance to penetration during ballistic impact of titanium alloy laminates and nitrified titanium alloy laminates which were treated by PVD(Physical Vapor Deposition) method, ballistic tests were conducted. Evaporation, sputtering, and ion plating are three kinds of PVD method. In this research, ion plating was used to achieve higher surface hardness and surface hardness test were conducted using a micro Vicker's hardness tester. Resistance to penetration is determined by the protection ballistic limit(V 50 ), a statistical velocity with 50% probability for complete penetration. Fracture behaviors and ballistic tolerance, described by penetration modes, are respectfully observed at and above ballistic limit velocities, as a result of V 50 test and Projectile Through Plates(PTP) test methods. PTP tests were conducted with 0 .deg. obliquity at room temperature using 5.56mm ball projectile. V 50 tests with 0 .deg. obliquity at room temperature were conducted with projectiles that were able to achieve near or complete penetration during PTP tests. Surface hardness, resistance to penetration, and penetration modes of titanium alloy laminates are compared to those of nitrified titanium alloy laminates

Pre- and postirradiation properties of brazed joints of AISI 316L stainless steel

International Nuclear Information System (INIS)

Brossa, M.; Franconi, E.; Guerreschi, U.; Pierazzi, L.; Poggi, P.; Rustia, V.

1994-01-01

An extensive test campaign has been performed to verify the reliability and the endurance of brazed joints between AISI 316L parts for structural applications in the nuclear field. The tests, conducted for comparison with three different high melting temperature alloys, included tensile tests (normal and shear), fatigue tests (fatigue crack propagation, low cycle fatigue, 4-point bending fatigue) and impact tests; besides, tensile tests have been performed with both unirradiated and irradiated specimens. Generally, the tests demonstrated satisfactory mechanical properties of the joints and revealed occasionally strong differences in the behaviour of the different brazing alloys, thus providing important design indications. ((orig.))

High-temperature brazing for reliable tungsten-CFC joints

International Nuclear Information System (INIS)

Koppitz, Th; Pintsuk, G; Reisgen, U; Remmel, J; Hirai, T; Sievering, R; Rojas, Y; Casalegno, V

2007-01-01

The joining of tungsten and carbon-based materials is demanding due to the incompatibility of their chemical and thermophysical properties. Direct joining is unfeasible by the reason of brittle tungsten carbide formation. High-temperature brazing has been investigated in order to find a suitable brazing filler metal (BFM) which successfully acts as an intermediary between the incompatible properties of the base materials. So far only low Cr-alloyed Cu-based BFMs provide the preferential combination of good wetting action on both materials, tolerable interface reactions, and a precipitation free braze joint. Attempts to implement a higher melting metal (e.g. Pd, Ti, Zr) as a BFM have failed up to now, because the formation of brittle precipitations and pores in the seam were inevitable. But the wide metallurgical complexity of this issue is regarded to offer further joining potential

Evaluation of the new TAMZ titanium alloy for dental cast application.

Science.gov (United States)

Zhang, Y M; Guo, T W; Li, Z C

2000-12-01

To reveal the potential of the new titanium alloy as dental prosthodontic materials. Dental castings of TAMZ alloy were investigated in the casting machine specially designed for titanium. A mesh pattern was used to count the castability value. The mechanical properties were measured by means of a universal testing machine. Optical micrography was done on the exposed cross-section of TAMZ alloy casting. From the surface to the inner part the Knoop hardness in reacted layer of TAMZ alloy casting was measured. The structure and elemental analyses of the reacted layer were made by SEM and element line scanning observation. The castability value (Cv = 98%) and the tensile test (sigma b = 850 Mpa, sigma 0.2 = 575 Mpa, delta = 7.33%) data were collected. The castings microstructure showed main alpha phase and small beta phase. Knoop hardness in the surface reacted layer was greater than that in the inner part. From the SEM and element line scanning observation, there are three different layers in the surface reacted layer of the TAMZ alloy castings, and higher level of element of O, Al, Si and Zr were found in the reacted layer while the Si permeated deeper than others. TAMZ alloy can be accepted as a material for dental alloy in prosthodontics.

Influence of hydrogen additions on high-temperature superplasticity of titanium alloys

International Nuclear Information System (INIS)

Lederich, R.J.; Sastry, S.M.L.

1982-01-01

The effects of the addition of up to 1.0 wt pct hydrogen as a transient alloying element on the superplastic formability (SPF) of fine-grained, equiaxed Ti-6Al-4V (Ti-64) and duplex-annealed Ti-6Al-2Sn-4Zr-2Mo (Ti-6242) were determined. Small amounts of internal hydrogen greatly improve the SPF of the alloys. Formability at 720-900 C was evaluated by an instrumented cone-forming test with continuous monitoring of strain with time. Argon/1 pct hydrogen and argon/4 pct hydrogen gas mixtures were used for charging the alloys with hydrogen as well as for superplastic forming. Hydrogen additions lower the beta-transus temperature of alpha-beta titanium alloys, and the proportions of the alpha and beta phases required for optimum superplasticity can thus be obtained at lower temperatures in hydrogen-modified alloys than in standard alloys. The increased amount of beta phase in the hydrogen-modified titanium alloys reduces the grain growth rates at forming temperature, thus reducing the time-dependent decrease in superplastic strain rate at constant stress or the increase in flow stress at constant strain rate. Process parameters for superplastic forming of Ti-64 and Ti-6242 using argon-hydrogen gas mixtures were determined. 8 references

Effects of sodium tartrate anodizing on fatigue life of TA15 titanium alloy

Directory of Open Access Journals (Sweden)

Fu Chunjuan

2015-08-01

Full Text Available Anodizing is always used as an effective surface modification method to improve the corrosion resistance and wear resistance of titanium alloy. The sodium tartrate anodizing is a new kind of environmental anodizing method. In this work, the effects of sodium tartrate anodizing on mechanical property were studied. The oxide film was performed on the TA15 titanium alloy using sodium tartrate as the film former. The effects of this anodizing and the traditional acid anodizing on the fatigue life of TA15 alloy were compared. The results show that the sodium tartrate anodizing just caused a slight increase of hydrogen content in the alloy, and had a slight effect on the fatigue life. While, the traditional acid anodizing caused a significant increase of hydrogen content in the substrate and reduced the fatigue life of the alloy significantly.

R&D on Composition and Processing of Titanium Aluminide Alloys for Turbine Engines

Science.gov (United States)

1982-07-01

conventional alpha beta titanium alloy in the beta processed condition. Figures 18a and 18b show the general features of phase arrangement, plates of the...sheet after various processes are shown in Figure 53. Welding was performed by a manual tungsten inert gas ( TIG ) technique in an argon-filled dry box... Processing studies continue to show that many of the methods of forging, joining, etc. developed for conventional titanium alloys can be applied to alpha

Standard Test Method for Stress-Corrosion of Titanium Alloys by Aircraft Engine Cleaning Materials

CERN Document Server

American Society for Testing and Materials. Philadelphia

2006-01-01

1.1 This test method establishes a test procedure for determining the propensity of aircraft turbine engine cleaning and maintenance materials for causing stress corrosion cracking of titanium alloy parts. 1.2 The evaluation is conducted on representative titanium alloys by determining the effect of contact with cleaning and maintenance materials on tendency of prestressed titanium alloys to crack when subsequently heated to elevated temperatures. 1.3 Test conditions are based upon manufacturer's maximum recommended operating solution concentration. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. For specific precautionary statements, see and .

Hydrogen in niobium-titanium alloys

International Nuclear Information System (INIS)

Silva, J.R.G. da; Cabral, F.A.O.; Florencio, O.

1985-01-01

High purity Nb-Ti polycrystalline alloys were doped with hydrogen in equilibrium with the gaseous atmosphere at a pressure of 80 torr. at different temperatures. The partial molar enthalpy and entropy of the hydrogen solution at high dilution, ΔH sup(-) 0 and ΔS sup(-) 0 , were calculated from the equilibrium solubility data. The ΔH sup(-) 0 values are compared with the electron screened proton model of metal-hydrogen solutions. The addition of titanium to niobium has the effect to increase the hydrogen solubility at a given equilibrium temperature. (Author) [pt

Titanium and titanium alloy creep (a bibliography with abstracts). Report for 1964--Jun 1976

International Nuclear Information System (INIS)

Smith, M.F.

1976-08-01

Research is cited on creep of titanium and its alloys with regard to composition, stress corrosion, fracture, microstructure and tests. Many reports deal with applications to aircraft, spacecraft, and nuclear reactors. (This updated bibliography contains 133 abstracts, 24 of which are new entries to the previous edition.)

New surface modification method of bio-titanium alloy by EB polishing

International Nuclear Information System (INIS)

Okada, Akira; Uno, Yoshiyuki; Iio, Atsuo; Fujiwara, Kunihiko; Doi, Kenji

2008-01-01

A new surface modification for bio-titanium alloy products by electron beam (EB) polishing is proposed. In this EB polishing method, high energy density EB can be irradiated without concentrating the beam. Therefore, large-area EB with a maximum diameter of 60 mm can be used for instantaneously melting or evaporating metal surface. Experimental results made it clear that surface characteristics, such as repellency, corrosion resistance and coefficient of friction could be improved simultaneously with the surface smoothing in a few minutes under a proper condition. Therefore, EB polishing method has a possibility of high efficient surface smoothing and surface modification process for bio-titanium alloy. (author)

Large scale use of brazing and high temperature brazing for the fabrication of the 6.4 km long vacuum system of the HERA electron storage ring

International Nuclear Information System (INIS)

Ballion, R.; Boster, J.; Giesske, W.; Hartwig, H.; Jagnow, D.; Kouptsidis, J.; Pape, R.; Prohl, W.; Schumann, G.; Schwartz, M.; Iversen, K.; Mucklenbeck, J.

1989-01-01

The 6.4 km long vacuum system for electrons in the large storage ring HERA at Hamburg consists of about 1,400 components having lengths between .14 and 12 m. The vacuum components are mainly made from variously shaped tubes of the copper alloy CuSn2. This alloy combines sufficient mechanical strength with the high thermal conductivity needed to remove the 6 MW dissipated power of the synchrotron-light. The vacuum components consist additionally of parts made from stainless steel such as flanges, chambers for pumps, beam monitors, etc. All of these parts are connected in a vacuum tight manner and on a large scale by using brazing and high temperature brazing both in a vacuum or in a reducing gas atmosphere. (orig.)

Compatibility between Co-Metallized PbTe Thermoelectric Legs and an Ag-Cu-In Brazing Alloy.

Science.gov (United States)

Ben-Ayoun, Dana; Sadia, Yatir; Gelbstein, Yaniv

2018-01-10

In thermoelectric (TE) generators, maximizing the efficiency of conversion of direct heat to electricity requires the reduction of any thermal and electrical contact resistances between the TE legs and the metallic contacts. This requirement is especially challenging in the development of intermediate to high-temperature TE generators. PbTe-based TE materials are known to be highly efficient up to temperatures of around 500 °C; however, only a few practical TE generators based on these materials are currently commercially available. One reason for that is the insufficient bonding techniques between the TE legs and the hot-side metallic contacts. The current research is focused on the interaction between cobalt-metallized n -type 9.104 × 10 -3 mol % PbI₂-doped PbTe TE legs and the Ag 0.32 Cu 0.43 In 0.25 brazing alloy, which is free of volatile species. Clear and fine interfaces without any noticeable formation of adverse brittle intermetallic compounds were observed following prolonged thermal treatment testing. Moreover, a reasonable electrical contact resistance of ~2.25 mΩmm² was observed upon brazing at 600 °C, highlighting the potential of such contacts while developing practical PbTe-based TE generators.

Compatibility between Co-Metallized PbTe Thermoelectric Legs and an Ag–Cu–In Brazing Alloy

Science.gov (United States)

Ben-Ayoun, Dana; Sadia, Yatir; Gelbstein, Yaniv

2018-01-01

In thermoelectric (TE) generators, maximizing the efficiency of conversion of direct heat to electricity requires the reduction of any thermal and electrical contact resistances between the TE legs and the metallic contacts. This requirement is especially challenging in the development of intermediate to high-temperature TE generators. PbTe-based TE materials are known to be highly efficient up to temperatures of around 500 °C; however, only a few practical TE generators based on these materials are currently commercially available. One reason for that is the insufficient bonding techniques between the TE legs and the hot-side metallic contacts. The current research is focused on the interaction between cobalt-metallized n-type 9.104 × 10−3 mol % PbI2-doped PbTe TE legs and the Ag0.32Cu0.43In0.25 brazing alloy, which is free of volatile species. Clear and fine interfaces without any noticeable formation of adverse brittle intermetallic compounds were observed following prolonged thermal treatment testing. Moreover, a reasonable electrical contact resistance of ~2.25 mΩmm2 was observed upon brazing at 600 °C, highlighting the potential of such contacts while developing practical PbTe-based TE generators. PMID:29320430

Influence of time presetting procedure for rapid local heat;.ng on brazing temperature conditions

International Nuclear Information System (INIS)

Lezhnin, G.P.; Tul'skikh, V.E.

1985-01-01

Correlation of known and suggested presetting procedures for heating period during induction brazing was conducted. It is shown that brazing time must be established considering heat propagation during heating in order to obtain the assigned joint temperature regardless of heating rate change. Methods for temperature calculation in assigned zones of the joint are suggested. The suggested presetting procedure for heating time was applied for induction vacuum brazing of a tube of 12Kh18N10T steel to a pipe connection of VT20 alloy

Modular titanium alloy neck adapter failures in hip replacement - failure mode analysis and influence of implant material

Directory of Open Access Journals (Sweden)

Bloemer Wilhelm

2010-01-01

Full Text Available Abstract Background Modular neck adapters for hip arthroplasty stems allow the surgeon to modify CCD angle, offset and femoral anteversion intraoperatively. Fretting or crevice corrosion may lead to failure of such a modular device due to high loads or surface contamination inside the modular coupling. Unfortunately we have experienced such a failure of implants and now report our clinical experience with the failures in order to advance orthopaedic material research and joint replacement surgery. The failed neck adapters were implanted between August 2004 and November 2006 a total of about 5000 devices. After this period, the titanium neck adapters were replaced by adapters out of cobalt-chromium. Until the end of 2008 in total 1.4% (n = 68 of the implanted titanium alloy neck adapters failed with an average time of 2.0 years (0.7 to 4.0 years postoperatively. All, but one, patients were male, their average age being 57.4 years (36 to 75 years and the average weight 102.3 kg (75 to 130 kg. The failures of neck adapters were divided into 66% with small CCD of 130° and 60% with head lengths of L or larger. Assuming an average time to failure of 2.8 years, the cumulative failure rate was calculated with 2.4%. Methods A series of adapter failures of titanium alloy modular neck adapters in combination with a titanium alloy modular short hip stem was investigated. For patients having received this particular implant combination risk factors were identified which were associated with the occurence of implant failure. A Kaplan-Meier survival-failure-analysis was conducted. The retrieved implants were analysed using microscopic and chemical methods. Modes of failure were simulated in biomechanical tests. Comparative tests included modular neck adapters made of titanium alloy and cobalt chrome alloy material. Results Retrieval examinations and biomechanical simulation revealed that primary micromotions initiated fretting within the modular tapered neck

Plasma arc melting of titanium-tantalum alloys

International Nuclear Information System (INIS)

Dunn, P.; Patterson, R.A.; Haun, R.

1994-01-01

Los Alamos has several applications for high temperature, oxidation and liquid-metal corrosion resistant materials. Further, materials property constraints are dictated by a requirement to maintain low density; e.g., less than the density of stainless steel. Liquid metal compatibility and density requirements have driven the research toward the Ti-Ta system with an upper bound of 60 wt% Ta-40 wt% Ti. Initial melting of these materials was performed in a small button arc melter with several hundred grams of material; however, ingot quantities were soon needed. But, refractory metal alloys whose constituents possess very dissimilar densities, melting temperatures and vapor pressures pose significant difficulty and require specialized melting practices. The Ti-Ta alloys fall into this category with the density of tantalum 16.5 g/cc and that of titanium 4.5 g/cc. Melting is further complicated by the high melting point of Ta(3020 C) and the relatively low boiling point of Ti(3287 C). Previous electron beam melting experience with these materials resulted, in extensive vaporization of the titanium and poor chemical homogeneity. Vacuum arc remelting(VAR) was considered as a melting candidate and discarded due to density and vapor pressure issues associated with electron beam. Plasma arc melting offered the ability to supply a cover gas to deal with vapor pressure issues as well as solidification control to help with macrosegregation in the melt and has successfully produced high quality ingots of the Ti-Ta alloys

Effect of ripple loads on sustained-load cracking in titanium alloys

International Nuclear Information System (INIS)

Pao, P.S.; Meyn, D.A.; Bayles, R.A.; Feng, C.R.; Yoder, G.R.

1995-01-01

In the present paper, the authors have extended their study on the effect of the ripple loads on the sustained-load cracking (SLC) behavior of two titanium alloys, Ti-6Al-4V (an α-β alloy) and Ti-15V-3Cr-3Al-3Sn (a β-α alloy), in an ambient air environment. The methodology which has been used successfully to treat ripple effects on stress-corrosion cracking (SCC) is employed again to address the influence of ripple loads on sustained-load cracking. Ripple loads can significantly reduce the apparent sustained load cracking resistance of titanium alloys in a relatively benign environment such as ambient air. For a ripple-load amplitude equal to 5% of the sustained load, the ripple-load cracking thresholds (K IRLC ) of beta-annealed Ti-6Al-4V and Ti-15V-3Cr-3al-3Sn are less than half of the respective sustained-load cracking thresholds (K ISLC ). The extent of ripple-load degradation for these alloys in ambient air -- relative to K ISLC , were found comparable to those observed in a much more aggressive 3.5% NaCl aqueous solution

Microstructure and osteoblast response of gradient bioceramic coating on titanium alloy fabricated by laser cladding

International Nuclear Information System (INIS)

Zheng Min; Fan Ding; Li Xiukun; Li Wenfei; Liu Qibin; Zhang Jianbin

2008-01-01

To construct a bioactive interface between metal implant and the surrounding bone tissue, the gradient calcium phosphate bioceramic coating on titanium alloy (Ti-6Al-4V) was designed and fabricated by laser cladding. The results demonstrated that the gradient bioceramic coating was metallurgically bonded to the titanium alloy substrate. The appearance of hydroxyapatite and β-tricalcium phosphate indicated that the bioactive phases were synthesized on the surface of coating. The microhardness gradually decreased from the coating to substrate, which could help stress relaxation between coating and bone tissue. Furthermore, the methyl thiazolyl tetrazolium (MTT) assay of cell proliferation revealed that the laser-cladded bioceramic coating had more favorable osteoblast response compared with the surface of untreated titanium alloy substrate

Microstructure and osteoblast response of gradient bioceramic coating on titanium alloy fabricated by laser cladding

Energy Technology Data Exchange (ETDEWEB)

Zheng Min [State Key Laboratory of Gansu Advanced Non-ferrous Metal Materials, Lanzhou University of Technology, Lanzhou 730050 (China)], E-mail: zhminmin@sina.com; Fan Ding; Li Xiukun [State Key Laboratory of Gansu Advanced Non-ferrous Metal Materials, Lanzhou University of Technology, Lanzhou 730050 (China); Li Wenfei; Liu Qibin [College of Materials Science and Engineering, Guizhou University, Guiyang 550003 (China); Zhang Jianbin [State Key Laboratory of Gansu Advanced Non-ferrous Metal Materials, Lanzhou University of Technology, Lanzhou 730050 (China)

2008-11-15

To construct a bioactive interface between metal implant and the surrounding bone tissue, the gradient calcium phosphate bioceramic coating on titanium alloy (Ti-6Al-4V) was designed and fabricated by laser cladding. The results demonstrated that the gradient bioceramic coating was metallurgically bonded to the titanium alloy substrate. The appearance of hydroxyapatite and {beta}-tricalcium phosphate indicated that the bioactive phases were synthesized on the surface of coating. The microhardness gradually decreased from the coating to substrate, which could help stress relaxation between coating and bone tissue. Furthermore, the methyl thiazolyl tetrazolium (MTT) assay of cell proliferation revealed that the laser-cladded bioceramic coating had more favorable osteoblast response compared with the surface of untreated titanium alloy substrate.

Using sewage sludge pyrolytic gas to modify titanium alloy to obtain high-performance anodes in bio-electrochemical systems

Science.gov (United States)

Gu, Yuan; Ying, Kang; Shen, Dongsheng; Huang, Lijie; Ying, Xianbin; Huang, Haoqian; Cheng, Kun; Chen, Jiazheng; Zhou, Yuyang; Chen, Ting; Feng, Huajun

2017-12-01

Titanium is under consideration as a potential stable bio-anode because of its high conductivity, suitable mechanical properties, and electrochemical inertness in the operating potential window of bio-electrochemical systems; however, its application is limited by its poor electron-transfer capacity with electroactive bacteria and weak ability to form biofilms on its hydrophobic surface. This study reports an effective and low-cost way to convert a hydrophobic titanium alloy surface into a hydrophilic surface that can be used as a bio-electrode with higher electron-transfer rates. Pyrolytic gas of sewage sludge is used to modify the titanium alloy. The current generation, anodic biofilm formation surface, and hydrophobicity are systematically investigated by comparing bare electrodes with three modified electrodes. Maximum current density (15.80 A/m2), achieved using a modified electrode, is 316-fold higher than that of the bare titanium alloy electrode (0.05 A/m2) and that achieved by titanium alloy electrodes modified by other methods (12.70 A/m2). The pyrolytic gas-modified titanium alloy electrode can be used as a high-performance and scalable bio-anode for bio-electrochemical systems because of its high electron-transfer rates, hydrophilic nature, and ability to achieve high current density.

Study of laser bending of a preloaded Titanium alloy sheet

Directory of Open Access Journals (Sweden)

Wang Xiufeng

2014-01-01

Full Text Available Laser bending of sheet metals with preload offers some attractive characteristics/merits, comparing to laser free bending without prestressing on the metals. The study reported in this paper was focused on a Titanium alloy which finds widespread applications in aerospace manufacturing. FE simulation of laser bending with prestressing on the Titanium alloy sheet was conducted for the analysis of the bending process and experiment carried out to verify the model and the result. It was shown that the simulation result is close to that measured in the experiment. Based on the computed result, the load-displacement curve was analysed and transmission efficiency of the elastic energy defined to evaluate the bending effect. These enhanced understanding of the mechanism of laser bending with a preload. A method for the optimization on technological parameters was further proposed. Referring to the deformation targeted, the preload value was determined through the FE simulation. The result showed that, on the premise that the specimen surface can be prevented from damaging, transmission efficiency of the elastic energy could reach to the maximum value through adjusting technological parameters of the laser system and deformation accuracy of the specimen could also be improved through this approach. The work presented in this paper may find its application in the manufacture of Titanium alloy sheets with a more cost-effective and a more precise way.

Vacuum brazing techniques for irradiation devices at TRIGA research reactor

International Nuclear Information System (INIS)

Savu, M.; Valeca, S. C.; Amzoi, A.

2016-01-01

Metallic thin-walled thermocouples are required for monitoring the temperature value for experiments that are conducted in a nuclear research reactor. The different location wall crossing is made by instrumented passage. Such a passage produced by vacuum brazing using a BNi-7 alloy, represents the proper way to obtain a sealed joint, which can withstand corrosion and high temperatures, having in the same time a small neutron cross section. This paper presents the brazing experiments of K-type thermocouples with stainless steel and Inconel 600 sheath. The sheaths brittleness, hardness changing in joint.s vicinity and structural modification emphasized by metallographic analysis are aspects treated by comparing different samples obtained in brazing laboratory. For finding the correct answer regarding the attenuation of negative effects which are occurring during brazing procedure using Inconel 600 - BNi-7 combination, one can assess both the adopted solution used in designing instrumented passage and thermal regime parameters and its precisely control. (authors)

Fast brazing development for the joining of the beryllium armor layer for the ITER First Wall panels

International Nuclear Information System (INIS)

Buodot, C.; Boireau, B.; Lorenzetto, P.; Macel, D.

2006-01-01

In order to reduce cost and manufacturing time induction brazing is being developed as an alternative to Hot Isostatic Pressing for the joining of the beryllium armor onto the copper alloy heat sink material for the manufacture of First Wall panels for the ITER Blanket. The copper alloy that is currently adopted by ITER is a Copper Chromium Zirconium alloy. Its good mechanical properties are obtained by precipitation hardening by means of an ageing heat treatment at a temperature of about 480 o C. In order to avoid over-ageing and keep acceptable mechanical properties, brazing at higher temperatures must therefore be done as fast as possible. The flat geometry of a panel is not familiar for induction process; nevertheless, a development work was done validating the feasibility of joining beryllium tiles onto a copper chromium zirconium flat surface of a panel by induction brazing process. The development was done in 2 stages: validation of the capability of the induction process to realise a heat cycle on a dummy panel and in parallel, validation of the brazing parameters giving acceptable mechanical results on the beryllium CuCrZr joint. A flat pancake inductor was manufactured and tested on a dummy panel in an induction brazing vessel manufactured for this purpose. Several heating cycles were done with the aim of defining a cycle that gives uniform temperature at the interface of all the beryllium tiles on the entire panel surface. These cycles gave us a temperature range in which the brazing can be performed. A special device for brazing small mock up was also manufactured. This was for the metallurgical characterisation program. Many brazing samples where done and mechanically characterised. Unfortunately, this first metallurgical stage led to unacceptably low shear test values. A complete analysis of this non conformance put in evidence that the bad results were due to the braze material that was not adapted to this process. By changing the braze material

The solidification velocity of nickel and titanium alloys

Science.gov (United States)

Altgilbers, Alex Sho

2002-09-01

The solidification velocity of several Ni-Ti, Ni-Sn, Ni-Si, Ti-Al and Ti-Ni alloys were measured as a function of undercooling. From these results, a model for alloy solidification was developed that can be used to predict the solidification velocity as a function of undercooling more accurately. During this investigation a phenomenon was observed in the solidification velocity that is a direct result of the addition of the various alloying elements to nickel and titanium. The additions of the alloying elements resulted in an additional solidification velocity plateau at intermediate undercoolings. Past work has shown a solidification velocity plateau at high undercoolings can be attributed to residual oxygen. It is shown that a logistic growth model is a more accurate model for predicting the solidification of alloys. Additionally, a numerical model is developed from simple description of the effect of solute on the solidification velocity, which utilizes a Boltzmann logistic function to predict the plateaus that occur at intermediate undercoolings.

Calculation of phase equilibria in Ti-Al-Cr-Mn quaternary system for developing lower cost titanium alloys

International Nuclear Information System (INIS)

Lu, X.G.; Li, C.H.; Chen, L.Y.; Qiu, A.T.; Ding, W.Z.

2011-01-01

Highlights: → This paper is about the concept of designing the lower cost titanium alloy. → The thermodynamic database of Ti-Al-Cr-Mn system is built up by Calphad method. → The pseudobinary sections with Cr: Mn = 3:1 and Al = 3, 4.5 and 6.0 wt% are calculated. → This may provide the theoretical support for designing the lower cost titanium alloy. - Abstract: The Ti-Al-Cr-Mn system is a potentially useful system for lower cost titanium alloy development; however, there are few reports about the experimental phase diagrams and the thermodynamical assessment for this system. In this study, the previous investigations for the thermodynamic descriptions of the sub-systems in the Ti-Al-Cr-Mn system are reviewed, our previous assessment for the related sub-systems in this quaternary system is summarized, the thermodynamical database of this quaternary system is built up by directly extrapolating from all sub-systems assessed by means of the Calphad method, then the pseudobinary sections with Cr:Mn = 3:1 and Al = 0.0, 3.0, 4.5 and 6.0 wt% are calculated, respectively. These pseudobinary phase diagrams may provide the theoretical support for designing the lower cost titanium alloys with different microstructures (α, α + β, and β titanium alloy).

A preliminary study of cladding steel with NiTi by microwave-assisted brazing

International Nuclear Information System (INIS)

Chiu, K.Y.; Cheng, F.T.; Man, H.C.

2005-01-01

Nickel titanium (NiTi) plate of 1.2 mm thickness was successfully clad on AISI 316L stainless steel substrate by a microwave-assisted brazing process. Brazing was conducted in a multimode microwave oven in air using a copper-based brazing material in tape form. The brazing material was melted in a few minutes by microwave-induced plasma initiated by conducting wires surrounding the brazing assembly. Metallographic study by scanning-electron microscopy (SEM) and compositional analysis by energy-dispersive spectroscopy (EDS) of the brazed joint revealed metallurgical bonding formed via inter-diffusion between the brazing filler and the adjacent materials. A shear bonding strength in the range of 100-150 MPa was recorded in shear tests of the brazed joint. SEM and X-ray diffractometry (XRD) analysis for the surface of as-received NiTi plate and NiTi cladding showed similar microstructure and phase composition. Nanoindentation tests also indicated that the superelastic properties of NiTi were essentially retained. The cavitation erosion resistance of the NiTi cladding was essentially the same as that of as-received NiTi plate, and higher than that obtained in laser or TIG (tungsten-inert gas) surfacing. The high resistance could be attributed to avoidance of dilution and defect formation in the NiTi clad since the cladding did not undergo melting and solidification in the brazing process. Electrochemical tests also recorded similar corrosion resistance in both as-received NiTi and NiTi cladding. Thus, the present study indicates that microwave-assisted brazing is a simple, economical, and feasible process for cladding NiTi on 316L stainless steel for enhancing cavitation erosion resistance

Multi-layer SiC ceramics/Mo joints brazed using high-temperature solders

International Nuclear Information System (INIS)

Olesinska, W.; Kesik, J.

2003-01-01

The paper presents the results of studies on joining SiC ceramics with molybdenum, with the ceramic surface being activated by titanium, chromium or copper. Titanium or chromium were deposited by the sputtering technique, and copper - by the electro-chemical method. The microstructures of the SiC/Mo joints brazed with the CuMn13Ni3 solder and copper in a nitrogen atmosphere were examined and the results discussed. The joints, in which the ceramic surface was activated in addition with chromium, do not contain mechanical defects caused by the joining process, and the ceramic surface is covered with a continuous layer of the solder. A phase analysis of the interface surface identified an MeSiC phase. The mechanical strength of the joints in which the ceramic surface was modified by the Ti, Cr and Cu layers was markedly greater than that of the joints brazed directly to the uncoated ceramics with the use of active solders. (author)

Electron microscopy study of hardened layers structure at electrospark alloying the VT-18 titanium alloy with aluminium

International Nuclear Information System (INIS)

Pilyankevich, A.N.; Martynenko, A.N.; Verkhoturov, A.D.; Paderno, V.N.

1979-01-01

Presented are the results of metallographic, electron-microscopic, and X-ray structure analysis, of microhardness measurements and of the study of the electrode weight changes at electrospark alloying the VT-18 titanium alloy with aluminium. It is shown, that pulsating thermal and mechanical loadings in the process of electrospark alloying result in the electrode surface electroerosion, a discrete relief is being formed, which changes constantly in the process depending on the alloying time. Though with the process time the cathode weight gain increases, microareas of fracture in the hardened layer appear already at the initial stages of electrospark alloying

Influence of Tensile Stresses on α+β – Titanium Alloy VT22 Corrosion Resistance in Marine Environment

Directory of Open Access Journals (Sweden)

Yu. A. Puchkov

2015-01-01

Full Text Available Tensile stresses and hydrogen render strong influence on the titanic alloys propensity for delayed fracture. The protective film serves аs a barrier for penetration in hydrogen alloy. Therefore to study the stress effect on its structure and protective properties is of significant interest.The aim of this work is to research the tensile stress influence on the passivation, indexes of corrosion, protective film structure and reveal reasons for promoting hydrogenation and emerging propensity for delayed fracture of titanium alloy VТ22 in the marine air atmosphere.The fulfillеd research has shown that:- there is а tendency to reduce the passivation abilities of the alloy VТ22 in synthetic marine water (3 % solution of NaCl with increasing tensile stresses up to 1170 МPа, namely to reduce the potential of free corrosion and the rate of its сhange, thus the alloy remains absolutely (rather resistant;- the protective film consists of a titanium hydroxide layer under which there is the titanium oxide layer adjoining to the alloy, basically providing the corrosion protection.- the factors providing hydrogenation of titanium alloys and formation in their surface zone fragile hydrides, causing the appearing propensity for delayed fracture, alongside with tensile stresses are:- substances promoting chemisorbtion of hydrogen available in the alloy and on its surface;- the cathodic polarization caused by the coupling;- the presence of the structural defects promoting the formation of pitting and local аcidifying of the environment surrounding the alloy.

Hydroxyapatite coating by biomimetic method on titanium alloy ...

Indian Academy of Sciences (India)

Unknown

Abstract. This article reports a biomimetic approach for coating hydroxyapatite on titanium alloy at ambient temperature. In the present study, coating was obtained by soaking the substrate in a 5 times concentrated simulated body fluid (5XSBF) solution for different periods of time with and without the use of CaO–SiO2.

Interrelation of material microstructure, ultrasonic factors, and fracture toughness of two phase titanium alloy

Science.gov (United States)

Vary, A.; Hull, D. R.

1982-01-01

The pivotal role of an alpha-beta phase microstructure in governing fracture toughness in a titanium alloy, Ti-662, is demonstrated. The interrelation of microstructure and fracture toughness is demonstrated using ultrasonic measurement techniques originally developed for nondestructive evaluation and material property characterization. It is shown that the findings determined from ultrasonic measurements agree with conclusions based on metallurgical, metallographic, and fractographic observations concerning the importance of alpha-beta morphology in controlling fracture toughness in two phase titanium alloys.

Evolution of Nickel-titanium Alloys in Endodontics.

Science.gov (United States)

Ounsi, Hani F; Nassif, Wadih; Grandini, Simone; Salameh, Ziad; Neelakantan, Prasanna; Anil, Sukumaran

2017-11-01

To improve clinical use of nickel-titanium (NiTi) endodontic rotary instruments by better understanding the alloys that compose them. A large number of engine-driven NiTi shaping instruments already exists on the market and newer generations are being introduced regularly. While emphasis is being put on design and technique, manufacturers are more discreet about alloy characteristics that dictate instrument behavior. Along with design and technique, alloy characteristics of endodontic instruments is one of the main variables affecting clinical performance. Modification in NiTi alloys is numerous and may yield improvements, but also drawbacks. Martensitic instruments seem to display better cyclic fatigue properties at the expense of surface hardness, prompting the need for surface treatments. On the contrary, such surface treatments may improve cutting efficiency but are detrimental to the gain in cyclic fatigue resistance. Although the design of the instrument is vital, it should in no way cloud the importance of the properties of the alloy and how they influence the clinical behavior of NiTi instruments. Dentists are mostly clinicians rather than engineers. With the advances in instrumentation design and alloys, they have an obligation to deal more intimately with engineering consideration to not only take advantage of their possibilities but also acknowledge their limitations.

Evaluation of Osseointegration of Titanium Alloyed Implants Modified by Plasma Polymerization

Directory of Open Access Journals (Sweden)

Carolin Gabler

2014-02-01

Full Text Available By means of plasma polymerization, positively charged, nanometre-thin coatings can be applied to implant surfaces. The aim of the present study was to quantify the adhesion of human bone cells in vitro and to evaluate the bone ongrowth in vivo, on titanium surfaces modified by plasma polymer coatings. Different implant surface configurations were examined: titanium alloy (Ti6Al4V coated with plasma-polymerized allylamine (PPAAm and plasma-polymerized ethylenediamine (PPEDA versus uncoated. Shear stress on human osteoblast-like MG-63 cells was investigated in vitro using a spinning disc device. Furthermore, bone-to-implant contact (BIC was evaluated in vivo. Custom-made conical titanium implants were inserted at the medial tibia of female Sprague-Dawley rats. After a follow-up of six weeks, the BIC was determined by means of histomorphometry. The quantification of cell adhesion showed a significantly higher shear stress for MG-63 cells on PPAAm and PPEDA compared to uncoated Ti6Al4V. Uncoated titanium alloyed implants showed the lowest BIC (40.4%. Implants with PPAAm coating revealed a clear but not significant increase of the BIC (58.5% and implants with PPEDA a significantly increased BIC (63.7%. In conclusion, plasma polymer coatings demonstrate enhanced cell adhesion and bone ongrowth compared to uncoated titanium surfaces.

Oxidation behaviour of the near α-titanium alloy IMI 834

Indian Academy of Sciences (India)

Unknown

Oxidation behaviour of the near α-titanium alloy IMI 834 was investigated over a range of tem- peratures, from ... perties and adequate resistance against environmental degradation. ... the change of weight of the specimen. The oxidation data.

Mechanical design of ceramic beam tube braze joints for NOvA kicker magnets

Energy Technology Data Exchange (ETDEWEB)

Ader, C.R.; Reilly, R.E.; Wilson, J.H.; /Fermilab

2010-05-01

The NO?A Experiment will construct a detector optimized for electron neutrino detection in the existing NuMI neutrino beam. The NuMI beam line is capable of operating at 400 kW of primary beam power and the upgrade will allow up to 700 kW. Ceramic beam tubes are utilized in numerous kicker magnets in different accelerator rings at Fermi National Accelerator Laboratory. Kovar flanges are brazed onto each beam tube end, since kovar and high alumina ceramic have similar expansion curves. The tube, kovar flange, end piece, and braze foil alloy brazing material are stacked in the furnace and then brazed. The most challenging aspect of fabricating kicker magnets in recent years have been making hermetic vacuum seals on the braze joints between the ceramic and flange. Numerous process variables can influence the robustness of conventional metal/ceramic brazing processes. The ceramic-filler metal interface is normally the weak layer when failure does not occur within the ceramic. Differences between active brazing filler metal and the moly-manganese process will be discussed along with the applicable results of these techniques used for Fermilab production kicker tubes.

Interfacial microstructure of Si{sub 3}N{sub 4}/Si{sub 3}N{sub 4} brazing joint with Cu-Zn-Ti filler alloy

Energy Technology Data Exchange (ETDEWEB)

Zhang, J. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)], E-mail: hitzhangjie@hit.edu.cn; Zhang, X.M.; Zhou, Y. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Naka, M. [Joining and Welding Research Institute, Osaka University, Ibaraki, Osaka 567-0047 (Japan); Svetlana, Atroshenko [Faculty of Mathematics and Mechanics, Saint-Petersburg State University (Russian Federation)

2008-11-15

In this study, Si{sub 3}N{sub 4} ceramic was jointed by a brazing technique with a Cu-Zn-Ti filler alloy. The interfacial microstructure between Si{sub 3}N{sub 4} ceramic and filler alloy in the Si{sub 3}N{sub 4}/Si{sub 3}N{sub 4} joint was observed and analyzed by using electron-probe microanalysis, X-ray diffraction and transmission electron microscopy. The results indicate that there are two reaction layers at the ceramic/filler interface in the joint, which was obtained by brazing at a temperature and holding time of 1223 K and 15 min, respectively. The layer nearby the Si{sub 3}N{sub 4} ceramic is a TiN layer with an average grain size of 100 nm, and the layer nearby the filler alloy is a Ti{sub 5}Si{sub 3}N{sub x} layer with an average grain size of 1-2 {mu}m. Thickness of the TiN and Ti{sub 5}Si{sub 3}N{sub x} layers is about 1 {mu}m and 10 {mu}m, respectively. The formation mechanism of the reaction layers was discussed. A model showing the microstructure from Si{sub 3}N{sub 4} ceramic to filler alloy in the Si{sub 3}N{sub 4}/Si{sub 3}N{sub 4} joint was provided as: Si{sub 3}N{sub 4} ceramic/TiN reaction layer/Ti{sub 5}Si{sub 3}N{sub x} reaction layer/Cu-Zn solution.

Biocompatibility and Inflammatory Potential of Titanium Alloys Cultivated with Human Osteoblasts, Fibroblasts and Macrophages

Science.gov (United States)

Markhoff, Jana; Krogull, Martin; Schulze, Christian; Rotsch, Christian; Hunger, Sandra; Bader, Rainer

2017-01-01

The biomaterials used to maintain or replace functions in the human body consist mainly of metals, ceramics or polymers. In orthopedic surgery, metallic materials, especially titanium and its alloys, are the most common, due to their excellent mechanical properties, corrosion resistance, and biocompatibility. Aside from the established Ti6Al4V alloy, shape memory materials such as nickel-titanium (NiTi) have risen in importance, but are also discussed because of the adverse effects of nickel ions. These might be reduced by specific surface modifications. In the present in vitro study, the osteoblastic cell line MG-63 as well as primary human osteoblasts, fibroblasts, and macrophages were cultured on titanium alloys (forged Ti6Al4V, additive manufactured Ti6Al4V, NiTi, and Diamond-Like-Carbon (DLC)-coated NiTi) to verify their specific biocompatibility and inflammatory potential. Additive manufactured Ti6Al4V and NiTi revealed the highest levels of metabolic cell activity. DLC-coated NiTi appeared as a suitable surface for cell growth, showing the highest collagen production. None of the implant materials caused a strong inflammatory response. In general, no distinct cell-specific response could be observed for the materials and surface coating used. In summary, all tested titanium alloys seem to be biologically appropriate for application in orthopedic surgery. PMID:28772412

Biocompatibility and Inflammatory Potential of Titanium Alloys Cultivated with Human Osteoblasts, Fibroblasts and Macrophages

Directory of Open Access Journals (Sweden)

Jana Markhoff

2017-01-01

Full Text Available The biomaterials used to maintain or replace functions in the human body consist mainly of metals, ceramics or polymers. In orthopedic surgery, metallic materials, especially titanium and its alloys, are the most common, due to their excellent mechanical properties, corrosion resistance, and biocompatibility. Aside from the established Ti6Al4V alloy, shape memory materials such as nickel-titanium (NiTi have risen in importance, but are also discussed because of the adverse effects of nickel ions. These might be reduced by specific surface modifications. In the present in vitro study, the osteoblastic cell line MG-63 as well as primary human osteoblasts, fibroblasts, and macrophages were cultured on titanium alloys (forged Ti6Al4V, additive manufactured Ti6Al4V, NiTi, and Diamond-Like-Carbon (DLC-coated NiTi to verify their specific biocompatibility and inflammatory potential. Additive manufactured Ti6Al4V and NiTi revealed the highest levels of metabolic cell activity. DLC-coated NiTi appeared as a suitable surface for cell growth, showing the highest collagen production. None of the implant materials caused a strong inflammatory response. In general, no distinct cell-specific response could be observed for the materials and surface coating used. In summary, all tested titanium alloys seem to be biologically appropriate for application in orthopedic surgery.

Metallurgy and deformation of electron beam welded similar titanium alloys

Science.gov (United States)

Pasang, T.; Sabol, J. C.; Misiolek, W. Z.; Mitchell, R.; Short, A. B.; Littlefair, G.

2012-04-01

Butt welded joins were produced between commercially pure titanium and various titanium alloys using an electron beam welding technique. The materials used represent commercially pure grade, α-β alloy and β alloy. They were CP Ti, Ti-6Al-4V (Ti64) and Ti-5Al-5V-5Mo-3Cr (Ti5553), respectively. Grains were largest in the FZs of the different weldments, decreasing in size towards the heat affected zones (HAZs) and base metals. Hardness measurements taken across the traverse cross-sections of the weldments were constant from base metal-to-weld-to-base metal for CP Ti/CP Ti and Ti64/Ti64 welds, while the FZ of Ti5553/Ti5553 had a lower hardness compared with the base metal. During tensile testing the CP Ti/CP Ti weldments fractured at the base metal, whereas both the Ti64/Ti64 and Ti5553/Ti5553 broke at the weld zones. Fracture surface analysis suggested microvoid coalescence as the failure mechanism. The compositional analysis showed a relatively uniform distribution of solute elements from base metal-to-weld-to-base metal. CP Ti has always been known for its excellent weldability, Ti64 has good weldability and, preliminary results indicated that Ti5553 alloy is also weldable.

The Development of the Low-Cost Titanium Alloy Containing Cr and Mn Alloying Elements

Science.gov (United States)

Zhu, Kailiang; Gui, Na; Jiang, Tao; Zhu, Ming; Lu, Xionggang; Zhang, Jieyu; Li, Chonghe

2014-04-01

The α + β-type Ti-4.5Al-6.9Cr-2.3Mn alloy has been theoretically designed on the basis of assessment of the Ti-Al-Cr-Mn thermodynamic system and the relationship between the molybdenum equivalent and mechanical properties of titanium alloys. The alloy is successfully prepared by the split water-cooled copper crucible, and its microstructures and mechanical properties at room temperature are investigated using the OM, SEM, and the universal testing machine. The results show that the Ti-4.5Al-6.9Cr-2.3Mn alloy is an α + β-type alloy which is consistent with the expectation, and its fracture strength, yield strength, and elongation reach 1191.3, 928.4 MPa, and 10.7 pct, respectively. Although there is no strong segregation of alloying elements under the condition of as-cast, the segregation of Cr and Mn is obvious at the grain boundary after thermomechanical treatment.

Strengthening and elongation mechanism of Lanthanum-doped Titanium-Zirconium-Molybdenum alloy

Energy Technology Data Exchange (ETDEWEB)

Hu, Ping, E-mail: huping1985@126.com [School of Metallurgy Engineering, Xi’an University of Architecture and Technology, Xi’an 710055 (China); Jinduicheng Molybdenum Co., Ltd., Xi’an 710068 (China); Hu, Bo-liang; Wang, Kuai-she; Song, Rui; Yang, Fan [School of Metallurgy Engineering, Xi’an University of Architecture and Technology, Xi’an 710055 (China); Yu, Zhi-tao [Ruifulai Tungsten & Molybdenum Co., Ltd., Xi’an 721914 (China); Tan, Jiang-fei [School of Metallurgy Engineering, Xi’an University of Architecture and Technology, Xi’an 710055 (China); Cao, Wei-cheng; Liu, Dong-xin; An, Geng [Jinduicheng Molybdenum Co., Ltd., Xi’an 710068 (China); Guo, Lei [Ruifulai Tungsten & Molybdenum Co., Ltd., Xi’an 721914 (China); Yu, Hai-liang [School of Mechanical, Materials and Mechatronics Engineering, University of Wollongong, NSW 2522 (Australia)

2016-12-15

The microstructural contributes to understand the strengthening and elongation mechanism in Lanthanum-doped Titanium-Zirconium-Molybdenum alloy. Lanthanum oxide particles not only act as heterogeneous nucleation core, but also act as the second phase to hinder the grain growth during sintering crystallization. The molybdenum substrate formed sub-grain under the effect of second phase when the alloy rolled to plate.

Comparative evaluation of cyclic strength of welded joints of titanium alloys

International Nuclear Information System (INIS)

Grigor'yants, A.G.; Florinskij, Yu.B.; Moryakov, V.F.; Kvasha, Yu.N.

1983-01-01

Results of comparative study of cyclic strength of titanium alloy PT-3V, fused by three ways of welding, are presented. It is established that the use of laser welding promotes the formation of favourable structure of weld metal and HAZ (heat affected zone), characterized by the formation of dislocation barriers. The results obtained permit to recommend laser technique instead of traditional ways of welding during product manufacturing of titanium allo

Effect of current pulsing on tensile properties of titanium alloy

International Nuclear Information System (INIS)

Balasubramanian, V.; Jayabalan, V.; Balasubramanian, M.

2008-01-01

Titanium and its alloys have been considered as one of the best engineering metals for industrial applications. This is due to the excellent combination of properties such as elevated strength to weight ratio, high toughness, excellent resistance to corrosion and good fatigue properties make them attractive for many industrial applications. Recently, considerable research has been performed on pulsed current gas tungsten arc welding process and reported advantages include improved bead contour, lower heat input requirements, reduced residual stresses and distortion. Metallurgical advantages of pulsed current welding frequently reported in literature include refinement of fusion zone grain size, reduced width of heat affected zone, etc. All these factors will help in improving the mechanical properties. Hence, in this investigation an attempt has been made to study the effect of pulsed current gas tungsten arc welding parameters on Ti-6Al-4V titanium alloy

Effect of current pulsing on tensile properties of titanium alloy

Energy Technology Data Exchange (ETDEWEB)

Balasubramanian, V. [Department of Manufacturing Engineering, Annamalai University, Annamalai Nagar 608 002 (India)], E-mail: visvabalu@yahoo.com; Jayabalan, V. [Department of Manufacturing Engineering, Anna University, Guindy, Chennai 600 025 (India)], E-mail: jbalan@annauniv.edu; Balasubramanian, M. [Department of Mechanical Engineering, Maamallan Institute of Technology, Sriperumpudur 602 105 (India)], E-mail: manianmb@rediffmail.com

2008-07-01

Titanium and its alloys have been considered as one of the best engineering metals for industrial applications. This is due to the excellent combination of properties such as elevated strength to weight ratio, high toughness, excellent resistance to corrosion and good fatigue properties make them attractive for many industrial applications. Recently, considerable research has been performed on pulsed current gas tungsten arc welding process and reported advantages include improved bead contour, lower heat input requirements, reduced residual stresses and distortion. Metallurgical advantages of pulsed current welding frequently reported in literature include refinement of fusion zone grain size, reduced width of heat affected zone, etc. All these factors will help in improving the mechanical properties. Hence, in this investigation an attempt has been made to study the effect of pulsed current gas tungsten arc welding parameters on Ti-6Al-4V titanium alloy.

Numerical assessment of bone remodeling around conventionally and early loaded titanium and titanium-zirconium alloy dental implants.

Science.gov (United States)

Akça, Kıvanç; Eser, Atılım; Çavuşoğlu, Yeliz; Sağırkaya, Elçin; Çehreli, Murat Cavit

2015-05-01

The aim of this study was to investigate conventionally and early loaded titanium and titanium-zirconium alloy implants by three-dimensional finite element stress analysis. Three-dimensional model of a dental implant was created and a thread area was established as a region of interest in trabecular bone to study a localized part of the global model with a refined mesh. The peri-implant tissues around conventionally loaded (model 1) and early loaded (model 2) implants were implemented and were used to explore principal stresses, displacement values, and equivalent strains in the peri-implant region of titanium and titanium-zirconium implants under static load of 300 N with or without 30° inclination applied on top of the abutment surface. Under axial loading, principal stresses in both models were comparable for both implants and models. Under oblique loading, principal stresses around titanium-zirconium implants were slightly higher in both models. Comparable stress magnitudes were observed in both models. The displacement values and equivalent strain amplitudes around both implants and models were similar. Peri-implant bone around titanium and titanium-zirconium implants experiences similar stress magnitudes coupled with intraosseous implant displacement values under conventional loading and early loading simulations. Titanium-zirconium implants have biomechanical outcome comparable to conventional titanium implants under conventional loading and early loading.

[Experimental study on the corrosion behavior of a type of oral near β-type titanium alloys modified with double glow plasma nitriding].

Science.gov (United States)

Wen, Ke; Li, Fenglan

2015-12-01

To study the electrochemical corrosion performance of a type of biomedical materials near beta titanium alloy(Ti-3Zr-2Sn-3Mo-25Nb, TLM) in artificial saliva before and after nitride changing, and to provide clinical basis for clinical application of titanium alloy TLM. The double glow plasma alloying technology was used to nitride the surface of titanium alloy TLM. The surface properties of the modified layer were observed and tested by optical microscope, scanning electron microscope, glow discharge spectrum analyzer, X-ray diffraction and micro hardness tester. Then, electrochemical measurement system was used to test and compare titanium alloy TLM's electrochemical corrosion in artificial saliva before and after its surface change. Finally, the surface morphology of the original titanium alloy and the modified layer was compared by scanning electron microscope. By the technology of double glow plasma nitriding, the surface of the titanium alloy TLM had been successfully nitrided with a modified layer of 4-5 µm in thickness, uniform and compact. Its main compositions were Ti and Ti(2)N. The Microhardness of modified layer also had been improved from (236.8 ± 5.4) to (871.8 ± 5.2) HV. The self-corrosion potential in electrochemical corrosion tests had been increased from -0.559 V to -0.540 V, while the self- corrosion current density had been reduced from 2.091 × 10(-7) A/cm(2) to 7.188 × 10(-8) A/cm(2). Besides, alternating-current impedance(AC Impedance) had also been increased. With the scanning electron microscope, it's obvious that the diameter of corrosion holes on modified layer were approximately 10 µm. As to the diameter and number of corrosion holes on modified layer, they had been decreased comparing with the original titanium alloy. The type of near beta titanium alloy TLM can construct a nitriding modified layer on its surface. Meanwhile, the performance of its anti- corrosion in artificial saliva has been improved, comparing to the original

Machinability evaluation of titanium alloys (Part 2)--Analyses of cutting force and spindle motor current.

Science.gov (United States)

Kikuchi, Masafumi; Okuno, Osamu

2004-12-01

To establish a method of determining the machinability of dental materials for CAD/CAM systems, the machinability of titanium, two titanium alloys (Ti-6Al-4V and Ti-6Al-7Nb), and free-cutting brass was evaluated through cutting force and spindle motor current. The metals were slotted using a milling machine and square end mills at four cutting conditions. Both the static and dynamic components of the cutting force represented well the machinability of the metals tested: the machinability of Ti-6Al-4V and Ti-6Al-7Nb was worse than that of titanium, while that of free-cutting brass was better. On the other hand, the results indicated that the spindle motor current was not sensitive enough to detect the material difference among the titanium and its alloys.

Microstructures and superplasticity in near-gamma titanium aluminide alloys

International Nuclear Information System (INIS)

Bampton, C.C.; Martin, P.L.

1993-01-01

Microstructure control by thermomechanical processing in near-gamma titanium aluminide alloys has recently progressed to a point where the authors are able to reliably produce a wide range of microstructures in a single alloy. The authors are now studying the basic superplastic deformation microstructures. Correlations are made between microstructural details and flow stress, strain hardening, strain-rate hardening, necking, cavitation and failure. Special emphasis is given to the cavitation behavior since this phenomenon may constitute a major limitation to the useful application of superplastic forming for gamma TiAl structures

Crystallography and Morphology of MC Carbides in Niobium-Titanium Modified As-Cast HP Alloys

Science.gov (United States)

Buchanan, Karl G.; Kral, Milo V.; Bishop, Catherine M.

2014-07-01

The microstructures of two as-cast heats of HP alloy stainless steels modified with niobium and titanium were examined with particular attention paid to the interdendritic niobium-titanium-rich carbides formed during solidification of these alloys. Generally, these precipitates obtain a blocky morphology in the as-cast condition. However, the (NbTi)C precipitates may obtain a nodular morphology. To provide further insight to the origin of the two different morphologies obtained by the (NbTi)C precipitates in the HP-NbTi alloy, the microstructure and crystallography of each have been studied in detail using scanning electron microscopy, transmission electron microscopy, various electron diffraction methods (EBSD, SAD, and CBED), and energy-dispersive X-ray spectroscopy.

Brazing

CERN Document Server

Schwartz, Mel M

2003-01-01

Text provides information needed to braze materials that will be used in the 21st century. Revised to include lessons learned on tooling, design, materials, atmospheres, processing, and equipment. For brazing technologists and engineers.

Investigations into the high temperature brazing of type NiCr20Ti nickel alloy under vacuum conditions

International Nuclear Information System (INIS)

Zaremba, P.

1977-01-01

Joints made from NiCr20Ti material brazed in a vacuum furnace (brazing gap width 10, 30 and 50 μm, brazing temperature 1,040 0 C and 1,100 0 C) were tensile tested and subjected to metallographic investigation. Furthermore, the angle of wetting and the pattern of hardness across the brazed joint was established. The results obtained showed that, amongst other things, a relationship existed between the micro-hardness at the centre of the joint and the tensile strength of the brazed joint itself. (orig.) [de

Microstructure characteristics of vacuum glazing brazing joints using laser sealing technique

Science.gov (United States)

Liu, Sixing; Yang, Zheng; Zhang, Jianfeng; Zhang, Shanwen; Miao, Hong; Zhang, Yanjun; Zhang, Qi

2018-05-01

Two pieces of plate glass were brazed into a composite of glazing with a vacuum chamber using PbO-TiO2-SiO2-RxOy powder filler alloys to develop a new type of vacuum glazing. The brazing process was carried out by laser technology. The interface characteristics of laser brazed joints formed between plate glass and solder were investigated using optical microscope, scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD) techniques. The results show that the inter-diffusion of Pb/Ti/Si/O elements from the sealing solder toward the glass and O/Al/Si elements from the glass toward the solder, resulting in a reaction layer in the brazed joints. The microstructure phases of PbTiO3, AlSiO, SiO2 and PbO in the glass/solder interface were confirmed by XRD analysis. The joining of the sealing solder to the glass was realized by the reaction products like fibrous structures on interface, where the wetting layer can help improve the bonding performance and strength between the sealing solder and the plate glass during the laser brazing process.

Chemical milling solution reveals stress corrosion cracks in titanium alloy

Science.gov (United States)

Braski, D. N.

1967-01-01

Solution of hydrogen flouride, hydrogen peroxide, and water reveals hot salt stress corrosion cracks in various titanium alloys. After the surface is rinsed in water, dried, and swabbed with the solution, it can be observed by the naked eye or at low magnification.

Nitrogen annealing of zirconium or titanium metals and their alloys

International Nuclear Information System (INIS)

Eucken, C.M.

1982-01-01

A method is described of continuously nitrogen annealing zirconium and titanium metals and their alloys at temperatures at from 525 0 to 875 0 C for from 1/2 minute to 15 minutes. The examples include the annealing of Zircaloy-4. (U.K.)

Biomechanical behavior of bone scaffolds made of additive manufactured tricalciumphosphate and titanium alloy under different loading conditions.

Science.gov (United States)

Wieding, Jan; Fritsche, Andreas; Heinl, Peter; Körner, Carolin; Cornelsen, Matthias; Seitz, Hermann; Mittelmeier, Wolfram; Bader, Rainer

2013-12-16

The repair of large segmental bone defects caused by fracture, tumor or infection remains challenging in orthopedic surgery. The capability of two different bone scaffold materials, sintered tricalciumphosphate and a titanium alloy (Ti6Al4V), were determined by mechanical and biomechanical testing. All scaffolds were fabricated by means of additive manufacturing techniques with identical design and controlled pore geometry. Small-sized sintered TCP scaffolds (10 mm diameter, 21 mm length) were fabricated as dense and open-porous samples and tested in an axial loading procedure. Material properties for titanium alloy were determined by using both tensile (dense) and compressive test samples (open-porous). Furthermore, large-sized open-porous TCP and titanium alloy scaffolds (30 mm in height and diameter, 700 µm pore size) were tested in a biomechanical setup simulating a large segmental bone defect using a composite femur stabilized with an osteosynthesis plate. Static physiologic loads (1.9 kN) were applied within these tests. Ultimate compressive strength of the TCP samples was 11.2 ± 0.7 MPa and 2.2 ± 0.3 MPa, respectively, for the dense and the open-porous samples. Tensile strength and ultimate compressive strength was 909.8 ± 4.9 MPa and 183.3 ± 3.7 MPa, respectively, for the dense and the open-porous titanium alloy samples. Furthermore, the biomechanical results showed good mechanical stability for the titanium alloy scaffolds. TCP scaffolds failed at 30% of the maximum load. Based on recent data, the 3D printed TCP scaffolds tested cannot currently be recommended for high load-bearing situations. Scaffolds made of titanium could be optimized by adapting the biomechanical requirements.

Comparison of the passivity between cast alloy and laser-welded titanium overdenture bars.

Science.gov (United States)

Paiva, Jose; Givan, Daniel A; Broome, James C; Lemons, Jack E; McCracken, Michael S

2009-12-01

The purpose of this study was to investigate the fit of cast alloy overdenture and laser-welded titanium-alloy bars by measuring induced strain upon tightening of the bars on a master cast as well as a function of screw tightening sequence. Four implant analogs were secured into Type IV dental stone to simulate a mandibular edentulous patient cast, and two groups of four overdenture bars were fabricated. Group I was four cast alloy bars and Group II was four laser-welded titanium bars. The cast alloy bars included Au-Ag-Pd, Pd-Ag-Au, Au-Ag-Cu-Pd, and Ag-Pd-Cu-Au, while the laser-welded bars were all Ti-Al-V alloy. Bars were made from the same master cast, were torqued into place, and the total strain in the bars was measured through five strain gauges bonded to the bar between the implants. Each bar was placed and torqued 27 times to 30 Ncm per screw using three tightening sequences. Data were processed through a strain amplifier and analyzed by computer using StrainSmart software. Data were analyzed by ANOVA and Tukey's post hoc test. Significant differences were found between alloy types. Laser-welded titanium bars tended to have lower strains than corresponding cast bars, although the Au-Ag-Pd bar was not significantly different. The magnitudes of total strain were the least when first tightening the ends of the bar. The passivity of implant overdenture bars was evaluated using total strain of the bar when tightening. Selecting a high modulus of elasticity cast alloy or use of laser-welded bar design resulted in the lowest average strain magnitudes. While the effect of screw tightening sequence was minimal, tightening the distal ends first demonstrated the lowest strain, and hence the best passivity.

Plasma surface tantalum alloying on titanium and its corrosion behavior in sulfuric acid and hydrochloric acid

Science.gov (United States)

Wei, D. B.; Chen, X. H.; Zhang, P. Z.; Ding, F.; Li, F. K.; Yao, Z. J.

2018-05-01

An anti-corrosion Ti-Ta alloy coating was prepared on pure titanium surface by double glow plasma surface alloying technology. Electrochemical corrosion test was applied to test the anti-corrosion property of Ti-Ta alloy layer. The microstructure and the phase composition of Ti-Ta alloy coating were detected before and after corrosion process by means of scanning electron microscope (SEM), X-ray diffraction (XRD) and energy dispersive spectroscopy (EDS). The results showed that the Ta-Ti alloy layer has a thickness of about 13-15 μm, which is very dense without obvious defects such as pores or cracks. The alloy layer is composed mainly of β-Ta and α-Ti. The Ta alloy layer improves the anti-corrosion property of pure titanium. A denser and more durable TiO2 formed on the surface Ta-Ti alloy layer after immersing in strong corrosive media may account for the excellent corrosion resistant.

Microstructural Evolution during Pressureless Sintering of Blended Elemental Ti-Al-V-Fe Titanium Alloys from Fine Hydrogenated-Dehydrogenated Titanium Powder

Directory of Open Access Journals (Sweden)

Changzhou Yu

2017-07-01

Full Text Available A comprehensive study was conducted on microstructural evolution of sintered Ti-Al-V-Fe titanium alloys utilizing very fine hydrogenation-dehydrogenation (HDH titanium powder with a median particle size of 8.84 μm. Both micropores (5–15 μm and macropores (50–200 μm were identified in sintered titanium alloys. Spherical micropores were observed in Ti-6Al-4V sintered with fine Ti at the lowest temperature of 1150 °C. The addition of iron can help reduce microporosity and improve microstructural and compositional homogenization. A theoretical calculation of evaporation based on the Miedema model and Langmuir equation indicates that the evaporation of aluminum could be responsible for the formation of the macropores. Although reasonable densification was achieved at low sintering temperatures (93–96% relative density the samples had poor mechanical properties due mainly to the presence of the macroporosity and the high inherent oxygen content in the as-received fine powders.

Methods for determination of zirconium in titanium alloys

International Nuclear Information System (INIS)

1985-01-01

Two methods for determining zirconium content in titanium alloys are specified in this standard. One is the ion-exchange/mandelic acid gravimetry for Zr content below 20 % down to 1 % while the other is the mandelic acid gravimetry for Zr content below 20 % down to 0.5 %. In the former, a specimen is decomposed by hydrochloric acid and hydrofluoric acid. After substances such as titanium are oxidized by adding nitric acid, the liquid is adjusted into a 4N hydrochloric acid - gN hydrofluoric acid solution, which is them passed through an ion-exchange column. The niobium and tantalum contents are absorbed while the titanium and zirconium contents flow out. Perchloric acid and sulfuric acid are poured in the solution to remove hydrofluoric acid. Aqueous ammonia is added to produce hydroxide of titanium and zirconium, which is then filtered out. The hydroxyde is dissolved in hydrochloric acid, and mandelic acid is poured to precipitate the zirconium content. The precipitate is ignited and the weight of the oxide formed is measured. The coprecipitated titanium content is determined by the absorptiometric method using hydrogen peroxide. Finally, the weight of the oxide is corrected. In the latter determination method, on the other hand, only several steps of the above procedure are used, namely, decomposition by hydrochloric acid, precipitation of zirconium, ignition of precipitate, measurement of oxide weight and weight correction. (Nogami, K.)

Knight shift in scandium and its alloys with hafnium and titanium

International Nuclear Information System (INIS)

Chachkhiani, Z.B.; Chechernikov, V.I.; Martynova, L.F.; Nidel'ko, V.I.; Chachkhiani, L.G.; Georgadze, G.S.

1981-01-01

Results of the investigation of NMR on 45 Sc nuclei and magnetic susceptibility of scandium and its solid solutions with titanium and hafnium are presented. It is shown that the existing hybridization of S and d zones in pure scandium and its alloys with titanium and hafnium affects the Knight shift reducing the value of the contact contribution. The temperature behaviour of the Knight shift from the temperature dependence and spin susceptibility of collectivized d electrons [ru

Microstructural aspects of fatigue failure of two-phase titanium alloys

International Nuclear Information System (INIS)

Filip, R.; Sieniawski, J.

1995-01-01

Investigations conducted in this work were aimed at obtaining information on the influence of the microstructure of the two-phase titanium alloys on fatigue strength. A course of fatigue failure depends on both dispersion and a number of secondary α-phase particles. The lamellar structure is formed during controlled cooling from the temperature range of β-phase stability. The cooling rate influences the geometrical parameters of the microstructure and finally the fatigue strength of the alloy. (author). 20 refs, 12 figs, 2 tabs

The use of titanium alloys for dynamic risers: a literature review

Energy Technology Data Exchange (ETDEWEB)

Torster, F.; Kocak, M.; Santos, J.F. dos [GKSS-Forschungszentrum Geesthacht GmbH (Germany). Inst. fuer Werkstofforschung; Hutt, G. [Stolt Comex Seaway Ltd., Aberdeen, (Scotland)

1997-12-31

The main topic of this short literature review is to describe the material related aspects concerning the production and purpose of flexible titanium risers for offshore oil and gas production. Metallurgy and alloying of titanium are briefly introduced. The review concentrates on the materials properties that are relevant for the intended use in marine environment. The focus is put on {alpha}+{beta} Ti-alloys, because earlier investigations have shown that this alloy family is the most suitable one for this purpose. Further topics which are taken into account are welding processes for titanium, weld properties and aspects of the associated weld defects as well. This literature review has been carried out at GKSS-Forschungszentrum Geesthacht GmbH within the framework of the project `Titanium Risers for Deepwater Developments (contract nr. OG/175/95), supported by the THERMIE-JOULE Programme of the European Commission. The project consortium is formed by Stolt Comex Seaway Ltd. (UK), Seaflex AS (Norway) and GKSS (Germany). (orig.) [Deutsch] Die vorliegende kurze Literaturrecherche befasst sich vorrangig mit den materialbezogenen Aspekten der Produktion und des Einsatzes von flexiblen `Risern` aus Titanlegierungen fuer die Oel- und Gasfoerderung auf See. Die Metallurgie und das Legieren von Titan werden kurz vorgestellt. Die Recherche konzentriert sich im weiteren auf die Materialeigenschaften, die fuer den vorgesehenen Einsatz in mariner Umgebung von besonderer Bedeutung sind. In erster Linie wird dabei auf {alpha}+{beta}-Titanlegierungen eingegangen, da vorausgegangene Untersuchungen gezeigt haben, dass diese Legierungsfamilie die guenstigsten Eigenschaften fuer das vorgesehene Einsatzgebiet aufweist. Im weiteren werden die Schweissprozesse, die bei Titanlegierungen eingesetzt werden, vorgestellt und die Eigenschaften und moeglichen Schweissfehler der hergestellten Schweissverbindungen gegenuebergestellt. Diese Literaturrecherche wurde im GKSS-Forschungszentrum im

Electrochemical Behavior of Biomedical Titanium Alloys Coated with Diamond Carbon in Hanks' Solution

Science.gov (United States)

Gnanavel, S.; Ponnusamy, S.; Mohan, L.; Radhika, R.; Muthamizhchelvan, C.; Ramasubramanian, K.

2018-03-01

Biomedical implants in the knee and hip are frequent failures because of corrosion and stress on the joints. To solve this important problem, metal implants can be coated with diamond carbon, and this coating plays a critical role in providing an increased resistance to implants toward corrosion. In this study, we have employed diamond carbon coating over Ti-6Al-4V and Ti-13Nb-13Zr alloys using hot filament chemical vapor deposition method which is well-established coating process that significantly improves the resistance toward corrosion, wears and hardness. The diamond carbon-coated Ti-13Nb-13Zr alloy showed an increased microhardness in the range of 850 HV. Electrochemical impedance spectroscopy and polarization studies in SBF solution (simulated body fluid solution) were carried out to understand the in vitro behavior of uncoated as well as coated titanium alloys. The experimental results showed that the corrosion resistance of Ti-13Nb-13Zr alloy is relatively higher when compared with diamond carbon-coated Ti-6Al-4V alloys due to the presence of β phase in the Ti-13Nb-13Zr alloy. Electrochemical impedance results showed that the diamond carbon-coated alloys behave as an ideal capacitor in the body fluid solution. Moreover, the stability in mechanical properties during the corrosion process was maintained for diamond carbon-coated titanium alloys.

Tensile tests and metallography of brazed AISI 316L specimens after irradiation

International Nuclear Information System (INIS)

Groot, P.; Franconi, E.

1994-01-01

Stainless steel type 316L tensile specimens were vacuum brazed with three kinds of alloys: BNi-5, BNi-6, and BNi-7. The specimens were irradiated up to 0.7 dpa at 353 K in the High Flux Reactor at JRC Petten, the Netherlands. Tensile tests were performed at a constant displacement rate of 10 -3 s -1 at room temperature in the ECN hot cell facility. BNi-5 brazed specimens showed ductile behaviour. Necking and fractures were localized in the plate material. BNi-6 and BNi-7 brazed specimens failed brittle in the brazed zone. This was preceded by uniform deformation of the plate material. Tensile test results of irradiated specimens showed higher stresses due to radiation hardening and a reduction of the elongation of the plate material compared to the reference. SEM examination of the irradiated BNi-6 and BNi-7 fracture surfaces showed nonmetallic phases. These phases were not found in the reference specimens. ((orig.))

Detonation nanodiamonds biofunctionalization and immobilization to titanium alloy surfaces as first steps towards medical application

Directory of Open Access Journals (Sweden)

Juliana P. L. Gonçalves

2014-11-01

Full Text Available Due to their outstanding properties nanodiamonds are a promising nanoscale material in various applications such as microelectronics, polishing, optical monitoring, medicine and biotechnology. Beyond the typical diamond characteristics like extreme hardness or high thermal conductivity, they have additional benefits as intrinsic fluorescence due to lattice defects without photobleaching, obtained during the high pressure high temperature process. Further the carbon surface and its various functional groups in consequence of the synthesis, facilitate additional chemical and biological modification. In this work we present our recent results on chemical modification of the nanodiamond surface with phosphate groups and their electrochemically assisted immobilization on titanium-based materials to increase adhesion at biomaterial surfaces. The starting material is detonation nanodiamond, which exhibits a heterogeneous surface due to the functional groups resulting from the nitrogen-rich explosives and the subsequent purification steps after detonation synthesis. Nanodiamond surfaces are chemically homogenized before proceeding with further functionalization. Suspensions of resulting surface-modified nanodiamonds are applied to the titanium alloy surfaces and the nanodiamonds subsequently fixed by electrochemical immobilization. Titanium and its alloys have been widely used in bone and dental implants for being a metal that is biocompatible with body tissues and able to bind with adjacent bone during healing. In order to improve titanium material properties towards biomedical applications the authors aim to increase adhesion to bone material by incorporating nanodiamonds into the implant surface, namely the anodically grown titanium dioxide layer. Differently functionalized nanodiamonds are characterized by infrared spectroscopy and the modified titanium alloys surfaces by scanning and transmission electron microscopy. The process described shows an

Detonation nanodiamonds biofunctionalization and immobilization to titanium alloy surfaces as first steps towards medical application.

Science.gov (United States)

Gonçalves, Juliana P L; Shaikh, Afnan Q; Reitzig, Manuela; Kovalenko, Daria A; Michael, Jan; Beutner, René; Cuniberti, Gianaurelio; Scharnweber, Dieter; Opitz, Jörg

2014-01-01

Due to their outstanding properties nanodiamonds are a promising nanoscale material in various applications such as microelectronics, polishing, optical monitoring, medicine and biotechnology. Beyond the typical diamond characteristics like extreme hardness or high thermal conductivity, they have additional benefits as intrinsic fluorescence due to lattice defects without photobleaching, obtained during the high pressure high temperature process. Further the carbon surface and its various functional groups in consequence of the synthesis, facilitate additional chemical and biological modification. In this work we present our recent results on chemical modification of the nanodiamond surface with phosphate groups and their electrochemically assisted immobilization on titanium-based materials to increase adhesion at biomaterial surfaces. The starting material is detonation nanodiamond, which exhibits a heterogeneous surface due to the functional groups resulting from the nitrogen-rich explosives and the subsequent purification steps after detonation synthesis. Nanodiamond surfaces are chemically homogenized before proceeding with further functionalization. Suspensions of resulting surface-modified nanodiamonds are applied to the titanium alloy surfaces and the nanodiamonds subsequently fixed by electrochemical immobilization. Titanium and its alloys have been widely used in bone and dental implants for being a metal that is biocompatible with body tissues and able to bind with adjacent bone during healing. In order to improve titanium material properties towards biomedical applications the authors aim to increase adhesion to bone material by incorporating nanodiamonds into the implant surface, namely the anodically grown titanium dioxide layer. Differently functionalized nanodiamonds are characterized by infrared spectroscopy and the modified titanium alloys surfaces by scanning and transmission electron microscopy. The process described shows an adsorption and

Nickel-Titanium Alloys: Corrosion "Proof" Alloys for Space Bearing, Components and Mechanism Applications

Science.gov (United States)

DellaCorte, Christopher

2010-01-01

An intermetallic nickel-titanium alloy, 60NiTi (60 wt% Ni, 40 wt% Ti), is shown to be a promising candidate tribological material for space mechanisms. 60NiTi offers a broad combination of physical properties that make it unique among bearing materials. 60NiTi is hard, electrically conductive, highly corrosion resistant, readily machined prior to final heat treatment, and is non-magnetic. Despite its high Ti content, 60NiTi is non-galling even under dry sliding. No other bearing alloy, metallic or ceramic, encompasses all of these attributes. Since 60NiTi contains such a high proportion of Ti and possesses many metallic properties, it was expected to exhibit poor tribological performance typical of Ti alloys, namely galling type behavior and rapid lubricant degradation. In this poster-paper, the oil-lubricated behavior of 60NiTi is presented.

Improving contour accuracy and strength of reactive air brazed (RAB) ceramic/metal joints by controlling interface microstructure

Energy Technology Data Exchange (ETDEWEB)

Li, Chichi; Kuhn, Bernd; Brandenberg, Joerg; Beck, Tilmann; Singheiser, Lorenz [Forschungszentrum Juelich GmbH, Institute for Energy and Climate Research (IEK), Microstructure and Properties of Materials (IEK-2), 52425 Juelich (Germany); Bobzin, Kirsten; Bagcivan, Nazlim; Kopp, Nils [Surface Engineering Institute (IOT), RWTH Aachen University, Kackertstr. 15, 52072 Aachen (Germany)

2012-06-15

The development of high-temperature electrochemical devices such as solid oxide fuel cells, oxygen, and hydrogen separators and gas reformers poses a great challenge in brazing technology of metal/ceramic joints. To maintain the integrity of such equipment, the resulting seals have to be stable and hermetic during continuous and cyclic high temperature operation. As a solution for joining metal and ceramic materials, reactive air brazing has gained increasing interest in recent years. This paper compares joints brazed by different filler alloys: pure Ag, AgCu, and AgAl in three different aspects: contour accuracy, room temperature delamination resistance, and corresponding microstructures of the as-brazed and fractured brazed joints. Discussion focuses on fracture mechanism and associated delamination resistance. AgAl brazed joints exhibit the most promising mechanical properties and contour accuracy. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Induction Brazing

DEFF Research Database (Denmark)

Henningsen, Poul

, or if the hottest area is located outside the joint interface, a number of defects may appear: the braze metal may flow away from the joint, the flux may burn off, poor binding of the braze metal may appear or the braze metal may be overheated. Joint geometry as well as electro-magnetic properties of the work piece...... presents a combined numerical and experimental method for determination of appropriate/optimiged coil geometry and position in induction brazing tube-to-plate joints of different ratios between tube and plate thickness and different combinations of the materials stainless steel, brass and copper....... The method has proven to give successful results in brazing tube-plate joints of copper-brass, copper-stainless steel, stainless steel-brass, and stainless steel-stainless steel. A new design of an adjustable flux concentrator for induction heating tube-to-plate joints is proposed and tested on a variety...

Bisphenyl-Polymer/Carbon-Fiber-Reinforced Composite Compared to Titanium Alloy Bone Implant.

Science.gov (United States)

Petersen, Richard C

2011-05-03

Aerospace/aeronautical thermoset bisphenyl-polymer/carbon-fiber-reinforced composites are considered as new advanced materials to replace metal bone implants. In addition to well-recognized nonpolar chemistry with related bisphenol-polymer estrogenic factors, carbon-fiber-reinforced composites can offer densities and electrical conductivity/resistivity properties close to bone with strengths much higher than metals on a per-weight basis. In vivo bone-marrow tests with Sprague-Dawley rats revealed far-reaching significant osseoconductivity increases from bisphenyl-polymer/carbon-fiber composites when compared to state-of-the-art titanium-6-4 alloy controls. Midtibial percent bone area measured from the implant surface increased when comparing the titanium alloy to the polymer composite from 10.5% to 41.6% at 0.8 mm, P engineering potential.

The stress-corrosion behaviour in water media containing chlorine of the brazing joint of grids for PWR fuel element

International Nuclear Information System (INIS)

Zhang Weijie; Li Wenqing.

1985-01-01

This paper details the testing results of the stress-corrosion behaviour in the 150 deg C water media containing chlorine for the brazing joints made from three alloy systems, which are Ni-Cr-Si, Ni-Cr-P and Ni-P, including 16 compositions. The test results indicate that, in the Ni-Cr-Si system, Ni-Cr-Si-Ge brazing joint is the best, to resist stress-corrosion, while Ni-Cr-Si-P-Ge-Pd and BNi5 brazing joints are better. In the Ni-Cr-P system, only the Ni-Cr-P-Mo-Zr brazing joint has an excellent resistance to stress-corrosion

Laser-TIG Welding of Titanium Alloys

Science.gov (United States)

Turichin, G.; Tsibulsky, I.; Somonov, V.; Kuznetsov, M.; Akhmetov, A.

2016-08-01

The article presents the results of investigation the technological opportunity of laser-TIG welding of titanium alloys. The experimental stand for implementation of process with the capability to feed a filler wire was made. The research of the nature of transfer the filler wire into the welding pool has been demonstrated. The influence of distance between the electrode and the surface of the welded plates on the stability of the arc was shown. The relationship between welding velocity, the position of focal plane of the laser beam and the stability of penetration of plates was determined.

Additive manufacturing of a high niobium-containing titanium aluminide alloy by selective electron beam melting

Energy Technology Data Exchange (ETDEWEB)

Tang, H.P., E-mail: thpfys@126.com [State Key Laboratory of Porous Metal Materials, Northwest Institute for Nonferrous Metal Research, Xi' an 710016 (China); Yang, G.Y.; Jia, W.P.; He, W.W.; Lu, S.L. [State Key Laboratory of Porous Metal Materials, Northwest Institute for Nonferrous Metal Research, Xi' an 710016 (China); Qian, M., E-mail: ma.qian@rmit.edu.au [State Key Laboratory of Porous Metal Materials, Northwest Institute for Nonferrous Metal Research, Xi' an 710016 (China); RMIT University, School of Aerospace, Mechanical and Manufacturing Engineering, Centre for Additive Manufacturing, Melbourne, VIC 3001 (Australia)

2015-06-11

Additive manufacturing (AM) offers a radical net-shape manufacturing approach for titanium aluminide alloys but significant challenges still remain. A study has been made of the AM of a high niobium-containing titanium aluminide alloy (Ti–45Al–7Nb–0.3W, in at% throughout the paper) using selective electron beam melting (SEBM). The formation of various types of microstructural defects, including banded structures caused by the vaporization of aluminum, was investigated with respect to different processing parameters. To avoid both micro- and macro-cracks, the use of higher preheating temperatures and an intermediate reheating process (to reheat each solidified layer during SEBM) was assessed in detail. These measures enabled effective release of the thermal stress that developed during SEBM and therefore the avoidance of cracks. In addition, the processing conditions for the production of a fine full lamellar microstructure were identified. As a result, the Ti–45Al–7Nb–0.3W alloy fabricated showed outstanding properties (compression strength: 2750 MPa; strain-to-fracture: 37%). SEBM can be used to fabricate high performance titanium aluminide alloys with appropriate processing parameters and pathways.

Additive manufacturing of a high niobium-containing titanium aluminide alloy by selective electron beam melting

International Nuclear Information System (INIS)

Tang, H.P.; Yang, G.Y.; Jia, W.P.; He, W.W.; Lu, S.L.; Qian, M.

2015-01-01

Additive manufacturing (AM) offers a radical net-shape manufacturing approach for titanium aluminide alloys but significant challenges still remain. A study has been made of the AM of a high niobium-containing titanium aluminide alloy (Ti–45Al–7Nb–0.3W, in at% throughout the paper) using selective electron beam melting (SEBM). The formation of various types of microstructural defects, including banded structures caused by the vaporization of aluminum, was investigated with respect to different processing parameters. To avoid both micro- and macro-cracks, the use of higher preheating temperatures and an intermediate reheating process (to reheat each solidified layer during SEBM) was assessed in detail. These measures enabled effective release of the thermal stress that developed during SEBM and therefore the avoidance of cracks. In addition, the processing conditions for the production of a fine full lamellar microstructure were identified. As a result, the Ti–45Al–7Nb–0.3W alloy fabricated showed outstanding properties (compression strength: 2750 MPa; strain-to-fracture: 37%). SEBM can be used to fabricate high performance titanium aluminide alloys with appropriate processing parameters and pathways

Parameters optimization, microstructure and micro-hardness of silicon carbide laser deposited on titanium alloy

CSIR Research Space (South Africa)

Adebiyia, DI

2016-06-01

Full Text Available Silicon carbide (SiC), has excellent mechanical properties such as high hardness and good wear resistance, and would have been a suitable laser-coating material for titanium alloy to enhance the poor surface hardness of the alloy. However, SiC has...

Modeling of Microstructure Evolution During the Thermomechanical Processing of Titanium Alloys (Preprint)

National Research Council Canada - National Science Library

Semiatin, S. L; Furrer, D. U

2008-01-01

... (or combination of properties) can be obtained through microstructural modification. Microstructure evolution and control in titanium alloys is heavily dependent on the allotropic transformation from a hexagonal-close-packed crystal structure...

Hidroxyapatite Coating on CoCrMo Alloy Titanium Nitride Coated Using Biomimetic Method

International Nuclear Information System (INIS)

Charlena; Sukaryo, S.G.; Fajar, M.

2016-01-01

Bone implants is a way to cure broken bones which is being developed. The implants can be made of metals, ceramics and polymers. Metallic materials commonly used are titanium (Ti), stainless steel, and metal alloys. This study used Co-based alloys, i.e. CoCrMo coated with titanium nitride (TiN) which was then coated on hidroxyapatite (HAp). The HAp coating on the surface of CoCrMo alloy was done by biomimetic methods, first by soaking the metal alloys in simulated body fluid (SBF) solution for 18, 24, and 36 hours. The immersion in the SBF solution produced white coat on the surface of the metal alloy. The layers formed were analyzed by scanning electron microscope (SEM) and characterized by x-ray diffractometer (XRD). Based on the SEM results of 36 hours treatment, the morphology of apatite crystal formed fine grains. According to XRD result, there were HAp peaks at angles 2θ 31.86, 32.25, dan 39.48. However, there were also CaCO 3 peaks at angles 2θ 29.46, 36.04, and 46.79. It indicated the pure HAp is not yet formed. (paper)

Hidroxyapatite Coating on CoCrMo Alloy Titanium Nitride Coated Using Biomimetic Method

Science.gov (United States)

Charlena; Sukaryo, S. G.; Fajar, M.

2016-11-01

Bone implants is a way to cure broken bones which is being developed. The implants can be made of metals, ceramics and polymers. Metallic materials commonly used are titanium (Ti), stainless steel, and metal alloys. This study used Co-based alloys, i.e. CoCrMo coated with titanium nitride (TiN) which was then coated on hidroxyapatite (HAp). The HAp coating on the surface of CoCrMo alloy was done by biomimetic methods, first by soaking the metal alloys in simulated body fluid (SBF) solution for 18, 24, and 36 hours. The immersion in the SBF solution produced white coat on the surface of the metal alloy. The layers formed were analyzed by scanning electron microscope (SEM) and characterized by x-ray diffractometer (XRD). Based on the SEM results of 36 hours treatment, the morphology of apatite crystal formed fine grains. According to XRD result, there were HAp peaks at angles 2θ 31.86, 32.25, dan 39.48. However, there were also CaCO3 peaks at angles 2θ 29.46, 36.04, and 46.79. It indicated the pure HAp is not yet formed.

Strength of bond with Comspan Opaque to three silicoated alloys and titanium.

Science.gov (United States)

Hansson, O

1990-06-01

In Sweden high-gold alloys or cobalt-chromium alloys are used for resin-bonded prostheses. The bond strength between a resin cement and different sandblasted or silicoated metals were measured before and after thermocycling; in connection with this some rapid thermocycling methods were studied. The effect of different storage times and different protection coatings on bond strength were tested. Finally, the influence of rubbing and contamination with saliva on bond strength were investigated. Silicoating increased the bond strength significantly. The highest bond strengths were these of silicoated Wirobond and titanium, unsusceptible to thermal stress; the bond strengths of the sandblasted metals were the weakest, and sensitive to thermocycling as well. The influence on bond strength for silicoated gold alloys, protected with an unpolymerized composite resin coating, stored in sealed plastic bags up to 7 days, was negligible. Rubbing and contamination with saliva did not influence bond strength. Preferably, silicoated Wirobond and titanium should be used for resin-bonded prostheses, but gold alloys may still be adequate for clinical use. The experimental method described for storing, sealing, and cleaning the silicoated metal surfaces in this article can be recommended for laboratory and clinical use.

Cytotoxic, allergic and genotoxic activity of a nickel-titanium alloy

NARCIS (Netherlands)

Veldhuizen, AG; Sanders, MM; Schakenraad, JM; vanHorn, [No Value

The nearly equiatomic nickel-titanium (NiTi) alloy is known for its shape memory properties. These properties can be put to excellent use in various biomedical applications, such as wires for orthodontic tooth alignment and osteosynthesis staples. The aim of this study was to evaluate the short-term

Corrosion of titanium alloys in concentrated chloride solutions at temperature up to 160 deg C

International Nuclear Information System (INIS)

Ruskol, Yu.S.; Viter, L.I.; Balakin, A.I.; Fokin, M.N.

1982-01-01

Resistance of VT1-0 titanium and 4200, 4207 titanium alloys to pitting and total corrosion in chlorides of cadmium, potassium, nickel, ammonium, barium, calcium, lithium, magnesium in respect to pH value and temperature (120,140,160 deg C) is determined. The results obtained are presented as nomograms of stability. Possible reasons for corrosion behaviour of titanium in each of the chlorides are discussed

Comparison of stainless steel and titanium alloy orthodontic miniscrew implants: a mechanical and histologic analysis.

Science.gov (United States)

Brown, Ryan N; Sexton, Brent E; Gabriel Chu, Tien-Min; Katona, Thomas R; Stewart, Kelton T; Kyung, Hee-Moon; Liu, Sean Shih-Yao

2014-04-01

The detailed mechanical and histologic properties of stainless steel miniscrew implants used for temporary orthodontic anchorage have not been assessed. Thus, the purpose of this study was to compare them with identically sized titanium alloy miniscrew implants. Forty-eight stainless steel and 48 titanium alloy miniscrew implants were inserted into the tibias of 12 rabbits. Insertion torque and primary stability were recorded. One hundred grams of tensile force was applied between half of the implants in each group, resulting in 4 subgroups of 24 specimens each. Fluorochrome labeling was administered at weeks 4 and 5. When the rabbits were euthanized at 6 weeks, stability and removal torque were measured in half (ie, 12 specimens) of each of the 4 subgroups. Microdamage burden and bone-to-implant contact ratio were quantified in the other 12 specimens in each subgroup. Mixed model analysis of variance was used for statistical analysis. All implants were stable at insertion and after 6 weeks. The only significant difference was the higher (9%) insertion torque for stainless steel. No significant differences were found between stainless steel and titanium alloy miniscrew implants in microdamage burden and bone-to-implant contact regardless of loading status. Stainless steel and titanium alloy miniscrew implants provide the same mechanical stability and similar histologic responses, suggesting that both are suitable for immediate orthodontic clinical loads. Copyright © 2014 American Association of Orthodontists. Published by Mosby, Inc. All rights reserved.

Knowledge-based artificial neural network model to predict the properties of alpha+ beta titanium alloys

Energy Technology Data Exchange (ETDEWEB)

Banu, P. S. Noori; Rani, S. Devaki [Dept. of Metallurgical Engineering, Jawaharlal Nehru Technological University, HyderabadI (India)

2016-08-15

In view of emerging applications of alpha+beta titanium alloys in aerospace and defense, we have aimed to develop a Back propagation neural network (BPNN) model capable of predicting the properties of these alloys as functions of alloy composition and/or thermomechanical processing parameters. The optimized BPNN model architecture was based on the sigmoid transfer function and has one hidden layer with ten nodes. The BPNN model showed excellent predictability of five properties: Tensile strength (r: 0.96), yield strength (r: 0.93), beta transus (r: 0.96), specific heat capacity (r: 1.00) and density (r: 0.99). The developed BPNN model was in agreement with the experimental data in demonstrating the individual effects of alloying elements in modulating the above properties. This model can serve as the platform for the design and development of new alpha+beta titanium alloys in order to attain desired strength, density and specific heat capacity.

Enhancement of Apoptosis by Titanium Alloy Internal Fixations during Microwave Treatments for Fractures: An Animal Study.

Directory of Open Access Journals (Sweden)

Gang Wang

Full Text Available Microwaves are used in one method of physical therapy and can increase muscle tissue temperature which is useful for improving muscle, tendon and bone injuries. In the study, we sought to determine whether titanium alloy internal fixations influence apoptosis in tissues subjected to microwave treatments at 2,450 MHz and 40 W during the healing of fractures because this issue is not yet fully understood.In this study, titanium alloy internal fixations were used to treat 3.0-mm transverse osteotomies in the middle of New Zealand rabbits' femurs. After the operation, 30-day microwave treatments were applied to the 3.0 mm transverse osteotomies 3 days after the operation. The changes in the temperatures of the muscle tissues in front of the implants or the 3.0 mm transverse osteotomies were measured during the microwave treatments. To characterize the effects of titanium alloy internal fixations on apoptosis in the muscles after microwave treatment, we performed TUNEL assays, fluorescent real-time (quantitative PCR, western blotting analyses, reactive oxygen species (ROS detection and transmission electron microscopy examinations.The temperatures were markedly increased in the animals with the titanium alloy implants. Apoptosis in the muscle cells of the implanted group was significantly more extensive than that in the non-implanted control group at different time points. Transmission electron microscopy examinations of the skeletal muscles of the implanted groups revealed muscular mitochondrial swelling, vacuolization. ROS, Bax and Hsp70 were up-regulated, and Bcl-2 was down-regulated in the implanted group.Our results suggest that titanium alloy internal fixations caused greater muscular tissue cell apoptosis following 2,450 MHz, 40 W microwave treatments in this rabbit femur fracture models.

Surface Corrosion Resistance in Turning of Titanium Alloy

Directory of Open Access Journals (Sweden)

Rui Zhang

2015-01-01

Full Text Available This work addresses the issues associated with implant surface modification. We propose a method to form the oxide film on implant surfaces by dry turning to generate heat and injecting oxygen-rich gas at the turning-tool flank. The morphology, roughness, composition, and thickness of the oxide films in an oxygen-rich atmosphere were characterized using scanning electron microscopy, optical profiling, and Auger electron spectroscopy. Electrochemical methods were used to study the corrosion resistance of the modified surfaces. The corrosion resistance trends, analyzed relative to the oxide film thickness, indicate that the oxide film thickness is the major factor affecting the corrosion resistance of titanium alloys in a simulated body fluid (SBF. Turning in an oxygen-rich atmosphere can form a thick oxide film on the implant surface. The thickness of surface oxide films processed at an oxygen concentration of 80% was improved to 4.6 times that of films processed at an oxygen concentration of 21%; the free corrosion potential shifted positively by 0.357 V, which significantly improved the corrosion resistance of titanium alloys in the SBF. Therefore, the proposed method may (partially replace the subsequent surface oxidation. This method is significant for biomedical development because it shortens the process flow, improves the efficiency, and lowers the cost.

Amorphous Ti-Zr

International Nuclear Information System (INIS)

Rabinkin, A.; Liebermann, H.; Pounds, S.; Taylor, T.

1991-01-01

This paper is the first report on processing, properties and potential application of amorphous titanium/zirconium-base alloys produced in the form of a good quality continuous and ductile ribbon having up to 12.5 mm width. To date, the majority of titanium brazing is accomplished using cooper and aluminum-base brazing filler metals. The brazements produced with these filler metals have rather low (∼300 degrees C) service temperature, thus impeding progress in aircraft and other technologies and industries. The attempt to develop a generation of high temperature brazing filler metals was made in the late sixties-early seventies studies in detail were a large number of Ti-, Zr-Ti-Zr, Ti-V and Zr-V-Ti based alloys. The majority of these alloys has copper and nickel as melting temperature depressants. The presence of nickel and copper converts them into eutectic alloys having [Ti(Zr)] [Cu(Ni)], intermetallic phases as major structural constituents. This, in turn, results in high alloy brittleness and poor, if any, processability by means of conventional, i.e. melting-ingot casting-deformation technology. In spite of good wettability and high joint strength achieved in dozens of promising alloys, only Ti-15Cu-15Ni is now widely used as a brazing filler metal for high service temperature. Up until now this material could not be produced as a homogeneous foil and is instead applied as a clad strip consisting of three separate metallic layers

Composition and Performance of Nanostructured Zirconium Titanium Conversion Coating on Aluminum-Magnesium Alloys

Directory of Open Access Journals (Sweden)

Sheng-xue Yu

2013-01-01

Full Text Available Nanostructured conversion coating of Al-Mg alloy was obtained via the surface treatment with zirconium titanium salt solution at 25°C for 10 min. The zirconium titanium salt solution is composed of tannic acid 1.00 g·L−1, K2ZrF6 0.75 g·L−1, NaF 1.25 g·L−1, MgSO4 1.0 g/L, and tetra-n-butyl titanate (TBT 0.08 g·L−1. X-ray diffraction (XRD, X-ray photoelectron spectroscopy (XPS, and Fourier transform infrared spectrum (FT-IR were used to characterize the composition and structure of the obtained conversion coating. The morphology of the conversion coating was obtained by atomic force microscopy (AFM and scanning electron microscopy (SEM. Results exhibit that the zirconium titanium salt conversion coating of Al-Mg alloy contains Ti, Zr, Al, F, O, Mg, C, Na, and so on. The conversion coating with nm level thickness is smooth, uniform, and compact. Corrosion resistance of conversion coating was evaluated in the 3.5 wt.% NaCl electrolyte through polarization curves and electrochemical impedance spectrum (EIS. Self-corrosion current density on the nanostructured conversion coating of Al-Mg alloy is 9.7×10-8A·cm-2, which is only 2% of that on the untreated aluminum-magnesium alloy. This result indicates that the corrosion resistance of the conversion coating is improved markedly after chemical conversion treatment.

High performance corrosion and wear resistant composite titanium nitride layers produced on the AZ91D magnesium alloy by a hybrid method

Directory of Open Access Journals (Sweden)

Michał Tacikowski

2014-09-01

Full Text Available Composite, diffusive titanium nitride layers formed on a titanium and aluminum sub-layer were produced on the AZ91D magnesium alloy. The layers were obtained using a hybrid method which combined the PVD processes with the final sealing by a hydrothermal treatment. The microstructure, resistance to corrosion, mechanical damage, and frictional wear of the layers were examined. The properties of the AZ91D alloy covered with these layers were compared with those of the untreated alloy and of some engineering materials such as 316L stainless steel, 100Cr6 bearing steel, and the AZ91D alloy subjected to commercial anodizing. It has been found that the composite diffusive nitride layer produced on the AZ91D alloy and then sealed by the hydrothermal treatment ensures the corrosion resistance comparable with that of 316L stainless steel. The layers are characterized by higher electrochemical durability which is due to the surface being overbuilt with the titanium oxides formed, as shown by the XPS examinations, from titanium nitride during the hydrothermal treatment. The composite titanium nitride layers exhibit high resistance to mechanical damage and wear, including frictional wear which is comparable with that of 100Cr6 bearing steel. The performance properties of the AZ91D magnesium alloy covered with the composite titanium nitride coating are substantially superior to those of the alloy subjected to commercial anodizing which is the dominant technique employed in industrial practice.

Investigation of the crystallization process of titanium alloy ingots produced by vacuum arc melting method

International Nuclear Information System (INIS)

Tetyukhin, V.V.; Kurapov, V.N.; Trubin, A.N.; Demchenko, M.V.; Lazarev, V.G.; Ponedilko, S.V.; Dubrovina, N.T.; Kurapova, L.A.

1978-01-01

The process of crystallization and hardening of the VT3-1 and VT9 titanium alloys ingots during the vacuum-arc remelting (VAR) has been studied. In order to investigate the kinetics of the hole shape changing and the peculiarities of the ingot formation during the VAR, the radiography method has been used. It is established that the VAR of the titanium alloy ingots is basically a continuous process. An intense heating of the liquid bath mirror and the availability of high temperature gradients in the hole are the typical features of the VAR process

Electrochemical assessment of some titanium and stainless steel impact dental alloys

International Nuclear Information System (INIS)

Echavarria, A.; Arroyave, C.

2003-01-01

Commercially pure titanium alloy, Ti-6Al-4V alloy and stainless steel screw implants were evaluated in both Ringer and synthetic saliva physiological solutions at body temperature by EIS (Electrochemical Impedance Spectroscopy) with immersion times of 30 d. Results were simulated as a sandwich system composed by four capacitors-resistances connected in series with the solution resistance. A model explaining the results in terms of the porosity and thickness of four different layers, was proposed. (Author) 22 refs

Surface preparation for high purity alumina ceramics enabling direct brazing in hydrogen atmospheres

Science.gov (United States)

Cadden, Charles H.; Yang, Nancy Yuan Chi; Hosking, Floyd M.

2001-01-01

The present invention relates to a method for preparing the surface of a high purity alumina ceramic or sapphire specimen that enables direct brazing in a hydrogen atmosphere using an active braze alloy. The present invention also relates to a method for directly brazing a high purity alumina ceramic or sapphire specimen to a ceramic or metal member using this method of surface preparation, and to articles produced by this brazing method. The presence of silicon, in the form of a SiO.sub.2 -containing surface layer, can more than double the tensile bond strength in alumina ceramic joints brazed in a hydrogen atmosphere using an active Au-16Ni-0.75 Mo-1.75V filler metal. A thin silicon coating applied by PVD processing can, after air firing, produce a semi-continuous coverage of the alumina surface with a SiO.sub.2 film. Room temperature tensile strength was found to be proportional to the fraction of air fired surface covered by silicon-containing films. Similarly, the ratio of substrate fracture versus interface separation was also related to the amount of surface silicon present prior to brazing. This process can replace the need to perform a "moly-manganese" metallization step.

Evolution of the interfacial phases in Al2O3-Kovar® joints brazed using a Ag-Cu-Ti-based alloy

Science.gov (United States)

Ali, Majed; Knowles, Kevin M.; Mallinson, Phillip M.; Fernie, John A.

2017-04-01

A systematic investigation of the brazing of Al2O3 to Kovar® (Fe-29Ni-17Co wt.%) using the active braze alloy (ABA) Ag-35.25Cu-1.75Ti wt.% has been undertaken to study the chemical reactions at the interfaces of the joints. The extent to which silica-based secondary phases in the Al2O3 participate in the reactions at the ABA/Al2O3 interface has been clarified. Another aspect of this work has been to determine the influence of various brazing parameters, such as the peak temperature, Tp, and time at Tp, τ, on the resultant microstructure. As a consequence, the microstructural evolution of the joints as a function of Tp and τ is discussed in some detail. The formation of a Fe2Ti layer on the Kovar® and its growth, along with adjacent Ni3Ti particles in the ABA, dominate the microstructural developments at the ABA/Kovar® interface. The presence of Kovar® next to the ABA does not change the intrinsic chemical reactions occurring at the ABA/Al2O3 interface. However, the extent of these reactions is limited if the purity of the Al2O3 is high, and so it is necessary to have some silica-rich secondary phase in the Al2O3 to facilitate the formation of a Ti3Cu3O layer on the Al2O3. Breakdown of the Ti3Cu3O layer, together with fracture of the Fe2Ti layer and separation of this layer from the Kovar®, has been avoided by brazing at temperatures close to the liquidus temperature of the ABA for short periods of time, e.g., for Tp between 820 and 830 °C and τ between 2 and 8 min.