Time-variant flexural reliability of RC beams with externally bonded CFRP under combined fatigue-corrosion actions

International Nuclear Information System (INIS)

Bigaud, David; Ali, Osama

2014-01-01

Time-variant reliability analysis of RC highway bridges strengthened with carbon fibre reinforced polymer CFRP laminates under four possible competing damage modes (concrete crushing, steel rupture after yielding, CFRP rupture and FRP plate debonding) and three degradation factors is analyzed in terms of reliability index β using FORM. The first degradation factor is chloride-attack corrosion which induces reduction in steel area and concrete cover cracking at characteristic key times (corrosion initiation, severe surface cover cracking). The second degradation factor considered is fatigue which leads to damage in concrete and steel rebar. Interaction between corrosion and fatigue crack growth in steel reinforcing bars is implemented. The third degradation phenomenon is the CFRP properties deterioration due to aging. Considering these three degradation factors, the time-dependent flexural reliability profile of a typical simple 15 m-span intermediate girder of a RC highway bridge is constructed under various traffic volumes and under different corrosion environments. The bridge design options follow AASHTO-LRFD specifications. Results of the study have shown that the reliability is very sensitive to factors governing the corrosion. Concrete damage due to fatigue slightly affects reliability profile of non-strengthened section, while service life after strengthening is strongly related to fatigue damage in concrete. - Highlights: • We propose a method to follow the time-variant reliability of strengthened RC beams. • We consider multiple competing failure modes of CFRP strengthened RC beams. • We consider combined degradation mechanisms (corrosion, fatigue, ageing of CFRP)

Extremely high resolution corrosion monitoring of pipelines: retrofittable, non-invasive and real-time

Energy Technology Data Exchange (ETDEWEB)

Baltzersen, Oeystein; Tveit, Edd [Sensorlink AS, Trondheim (Norway); Verley, Richard [StatoilHydro ASA, Stockholm (Sweden)

2009-07-01

The Ultramonit unit is a clamp-on tool (removable) that uses an array of sensors to provide online, real-time, reliable and repeatable high accuracy ultrasonic wall thickness measurements and corrosion monitoring at selected locations along the pipeline. The unit can be installed on new or existing pipelines by diver or ROV. The system is based on the well-established ultrasonic pulse-echo method (A-scan). Special processing methods, and the fact that the unit is fixed to the pipeline, enable detection of changes in wall thickness in the micro-meter range. By utilizing this kind of resolution, it is possible to project corrosion rates in hours or days. The tool is used for calibration of corrosion inhibitor programs, verification and calibration of inspection pig data and general corrosion monitoring of new and existing pipelines. (author)

Effect of Sonification Time on Synthesisi and Corrosion Resistance of Epoxy-Clay Nanocomposite

Directory of Open Access Journals (Sweden)

Niloufar Bahrami Panah

2016-09-01

Full Text Available In recent years many research works have been carried out on anti-corrosive nanocomposites coatings containing mineral reinforcements. The most important criteria in these attempts are polymerization method and the type of matrix and reinforcement of nanocomposites. In this regard, the physical and mechanical properties of the polymers in which a small amount of filler is used can be improved. In this research, an epoxy-clay nanocomposite was synthesized by in-situ polymerization method using a resin matrix based on bisphenol-A type epoxy and montmorillonite clay (Closite 15A. The treatment was used at different ultrasonic stirring times to disperse 1-4 weight percentages of clay particles into the matrix. The structure of synthesized epoxy-clay nanocomposite was studied by scanning electron microscopy and X-ray diffraction techniques. The average size of clay particles was determined by X-ray diffraction measurement. Then, anti-corrosion properties of epoxy-clay coatings, prepared under different ultrasonic durations and applied on carbon steel panels, were investigated by Tafel and electrochemical impedance spectroscopy techniques. For this purpose, the carbon steel panels coated with these coatings were immersed in 3.5% sodium chloride solution and tested at different immersion times. The results indicated that a nanocomposite containing 1% clay, synthesized, stirred 60 min ultrasonically, produced smaller particle size, lower corrosion current density and higher coating corrosion resistance than the other composite formulations. This nanocomposite provided superior protection against corrosion in sodium chloride solution.

[The effect of bacteria reaction time on corrosion properties of Ni-Cr alloys pretreated with different proteins].

Science.gov (United States)

Qi, Han-quan; Zhang, Song-mei; Qian, Chao; Yuan-Li, Zheng

2015-12-01

To evaluate the corrosion properties of absorbed protein on the surface of NiCr alloys, and provide experimental base for corrosion resistance of dental casting alloys. NiCr alloy specimens were divided into 3 groups: one group was exposed to the artificial saliva(control group), and the other 2 groups were exposed to the artificial saliva with 1% bovine serum albumin(BSA), or 0.22% lysozyme(LSZ). Group of BSA and group of LSZ were the experimental group. Specimens in 3 groups were cultured in solution of Streptococcus mutans for 12 h, 24 h, 36 h and 48h, and investigated with electrochemical impedance spectroscopy measurement(EIS) and potentiodynamic polarization measurement(POT) to determine the corrosion resistance of the alloys. The data was analyzed with SPSS 17.0 software package. The results indicated that the corrosion resistance of both BSA group and LSZ group were higher than that of the control group (Pcorrosion resistance of BSA group and LSZ group had no significant difference (P>0.05), but was still higher than that of the control group. After 36 h culture time, the control group and the BSA group had no statistical difference in corrosion resistance （P>0.05), while the LSZ group had the poorest corrosion resistance. When the culture time extended to 48 h, the control group had a better corrosion resistance compared with the BAS group and the LSZ group(Pcorrosion properties than LSZ group. The potentiodynamic polarization curve and electrochemical impedance spectroscopy had similar results. The adhesion of BSA and LSZ on the surface of the NiCr alloys in the early time could effectively inhibit the corrosive effect of Streptococcus mutans. The LSZ had better effect than BSA. With the continuing role of bacteria and the consumption of the absorb protein, the corrosion resistance of NiCr alloys toward Streptococcus mutans becomes lower than the alloys without absorb protein, which demonstrated that the adhesion of protein would change the surface

Corrosion Cost and Corrosion Map of Korea - Based on the Data from 2005 to 2010

International Nuclear Information System (INIS)

Kim, Y. S.; Lim, H. K.; Kim, J. J.; Hwang, W. S.; Park, Y. S.

2011-01-01

Corrosion of metallic materials occurs by the reaction with corrosive environment such as atmosphere, marine, soil, urban, high temperature etc. In general, reduction of thickness and cracking and degradation are resulted from corrosion. Corrosion in all industrial facilities and infrastructure causes large economic losses as well as a large number of accidents. Economic loss by corrosion has been reported to be nearly 1-6% of GNP or GDP. In order to reduce corrosion damage of industrial facilities, corrosion map as well as a systematic investigation of the loss of corrosion in each industrial sector is needed. The Corrosion Science Society of Korea in collaboration with 15 universities and institutes has started to survey on the cost of corrosion and corrosion map of Korea since 2005. This work presents the results of the survey on cost of corrosion by Uhlig, Hoar, and input-output methods, and the evaluation of atmospheric corrosion rate of carbon steel, weathering steel, galvanized steel, copper, and aluminum in Korea. The total corrosion cost was estimated in terms of the percentage of the GDP of industry sectors and the total GDP of Korea. According to the result of Input/output method, corrosion cost of Korea was calculated as 2.9% to GDP (2005). Time of wetness was shown to be categories 3 to 4 in all exposure areas. A definite seasonal difference was observed in Korea. In summer and fall, time of wetness was higher than in other seasons. Because of short exposure period (12 months), significant corrosion trends depending upon materials and exposure corrosion environments were not revealed even though increased mass loss and decreased corrosion rate by exposure time

Measuring the corrosion rate of steel in concrete – effect of measurement technique, polarisation time and current

DEFF Research Database (Denmark)

Nygaard, Peter Vagn; Geiker, Mette Rica

2012-01-01

, are in some studies considered the main reasons for the variations. This paper presents an experimental study on the quantitative effect of polarisation time and current on the measured polarisation resistance – and thus the corrosion current density – of passively and actively corroding steel. Two...... electrochemical techniques often used in instruments for on-site corrosion rate measurements are investigated. On passively corroding reinforcement the measured polarisation resistance was for both techniques found to be highly affected by the polarisation time and current and no plateaus at either short or long...... rate for actively corroding steel. For both techniques guidelines for polarisation times and currents are given for (on-site) non-destructive corrosion rate measurements on reinforcement steel in concrete....

Stochastic process corrosion growth models for pipeline reliability

International Nuclear Information System (INIS)

Bazán, Felipe Alexander Vargas; Beck, André Teófilo

2013-01-01

Highlights: •Novel non-linear stochastic process corrosion growth model is proposed. •Corrosion rate modeled as random Poisson pulses. •Time to corrosion initiation and inherent time-variability properly represented. •Continuous corrosion growth histories obtained. •Model is shown to precisely fit actual corrosion data at two time points. -- Abstract: Linear random variable corrosion models are extensively employed in reliability analysis of pipelines. However, linear models grossly neglect well-known characteristics of the corrosion process. Herein, a non-linear model is proposed, where corrosion rate is represented as a Poisson square wave process. The resulting model represents inherent time-variability of corrosion growth, produces continuous growth and leads to mean growth at less-than-one power of time. Different corrosion models are adjusted to the same set of actual corrosion data for two inspections. The proposed non-linear random process corrosion growth model leads to the best fit to the data, while better representing problem physics

75 FR 18153 - Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Extension of Time...

Science.gov (United States)

2010-04-09

... DEPARTMENT OF COMMERCE International Trade Administration [C-580-818] Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Extension of Time Limit for Preliminary Results of... countervailing duty order on corrosion-resistant carbon steel flat products (CORE) from Korea. See Countervailing...

77 FR 16810 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

Science.gov (United States)

2012-03-22

... DEPARTMENT OF COMMERCE International Trade Administration [C-580-818] Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time Limit for Preliminary Results of... Register the countervailing duty order on corrosion-resistant carbon steel flat products (CORE) from Korea...

76 FR 20954 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

Science.gov (United States)

2011-04-14

... DEPARTMENT OF COMMERCE International Trade Administration [C-580-818] Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time Limit for Preliminary Results of... Register the countervailing duty order on corrosion-resistant carbon steel flat products (CORE) from Korea...

Dictionary corrosion and corrosion control

International Nuclear Information System (INIS)

1985-01-01

This dictionary has 13000 entries in both languages. Keywords and extensive accompanying information simplify the choice of word for the user. The following topics are covered: Theoretical principles of corrosion; Corrosion of the metals and alloys most frequently used in engineering. Types of corrosion - (chemical-, electro-chemical, biological corrosion); forms of corrosion (superficial, pitting, selective, intercrystalline and stress corrosion; vibrational corrosion cracking); erosion and cavitation. Methods of corrosion control (material selection, temporary corrosion protection media, paint and plastics coatings, electro-chemical coatings, corrosion prevention by treatment of the corrosive media); Corrosion testing methods. (orig./HP) [de

77 FR 25405 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

Science.gov (United States)

2012-04-30

... antidumping duty order on corrosion-resistant carbon steel flat products from the Republic of Korea, covering... DEPARTMENT OF COMMERCE International Trade Administration [A-580-816] Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time Limit for the Preliminary Results of...

76 FR 21332 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

Science.gov (United States)

2011-04-15

... antidumping duty order on corrosion-resistant carbon steel flat products from the Republic of Korea, covering... DEPARTMENT OF COMMERCE International Trade Administration [A-580-816] Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time Limits for the Preliminary Results of...

75 FR 25841 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

Science.gov (United States)

2010-05-10

... antidumping duty order on corrosion-resistant carbon steel flat products from the Republic of Korea, covering... DEPARTMENT OF COMMERCE International Trade Administration [A-580-816] Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time Limits for the Preliminary Results of...

Assessment of multi-phase movements in a gas-gathering pipeline and the relevance to on-line, real-time corrosion monitoring and inhibitor injection

Energy Technology Data Exchange (ETDEWEB)

Baker, M.A.; Asperger, R.G.

1988-01-01

A study was conducted to determine the time required for aqueous fluid to travel 100 miles (160 km) from an offshore platform in the Gulf of Mexico to landfill. If this time is short, the corrosivity of the water at landfall may be used as the basis for setting the offshore corrosion inhibitor injection rates. But, for this particular system, the traveling time was found to be long, greater than 65 days. Therefore, the corrosivity as measured on-shore can not be used for online, real-time adjustments of the offshore, corrosion inhibitor chemical pumps.

An overview of erosion corrosion models and reliability assessment for corrosion defects in piping system

International Nuclear Information System (INIS)

Srividya, A.; Suresh, H.N.; Verma, A.K.; Gopika, V.; Santosh

2006-01-01

Piping systems are part of passive structural elements in power plants. The analysis of the piping systems and their quantification in terms of failure probability is of utmost importance. The piping systems may fail due to various degradation mechanisms like thermal fatigue, erosion-corrosion, stress corrosion cracking and vibration fatigue. On examination of previous results, erosion corrosion was more prevalent and wall thinning is a time dependent phenomenon. The paper is intended to consolidate the work done by various investigators on erosion corrosion in estimating the erosion corrosion rate and reliability predictions. A comparison of various erosion corrosion models is made. The reliability predictions based on remaining strength of corroded pipelines by wall thinning is also attempted. Variables in the limit state functions are modelled using normal distributions and Reliability assessment is carried out using some of the existing failure pressure models. A steady state corrosion rate is assumed to estimate the corrosion defect and First Order Reliability Method (FORM) is used to find the probability of failure associated with corrosion defects over time using the software for Component Reliability evaluation (COMREL). (author)

Archaeological analogs and corrosion; Analogues archeologiques et corrosion

Energy Technology Data Exchange (ETDEWEB)

David, D

2008-07-01

In the framework of the high level and long life radioactive wastes disposal deep underground, the ANDRA built a research program on the material corrosion. In particular they aim to design containers for a very long time storage. Laboratory experiments are in progress and can be completed by the analysis of metallic archaeological objects and their corrosion after hundred years. (A.L.B.)

A non-destructive test method to monitor corrosion products and corrosion-induced cracking in reinforced cement based materials

DEFF Research Database (Denmark)

Michel, Alexander; Pease, Bradley Justin; Peterova, Adela

2011-01-01

) was conducted to describe the impact of water-to-cement ratio and corrosion current density (i.e., corrosion rate) on the reinforcement corrosion process. Focus was placed, in particular on the determination of the corrosion accommodating region (CAR) and time to corrosion-induced cracking. Experimental results...... showed that x-ray attenuation measurements allow determination of the actual concentrations of corrosion products averaged through the specimen thickness. The total mass loss of steel measured by x-ray attenuation was found to be in very good agreement with the calculated mass loss obtained by Faraday......’s law. Furthermore, experimental results demonstrated that the depth of penetration of corrosion products as well as time to corrosion-induced cracking is varying for the different water-to-cement ratios and applied corrosion current densities....

Development of Copper Corrosion Products and Relation between Surface Appearance and Corrosion Rate

International Nuclear Information System (INIS)

Lan, Tran Thi Ngoc; Binh, Nguyen Thi Thanh; Tru, Nguyen Nhi; Yoshino, Tsujino; Yasuki, Maeda

2008-01-01

Copper was exposed unsheltered and sheltered in four humid tropical sites, representing urban, urban-industrial, urban-marine and rural environments. The corrosion rates and the sequence of corrosion product formation are presented and discussed in relation with climatic and atmospheric pollution parameters. Chemical compositions of corrosion products were found to depend on environments and duration of exposure. In all environments, cuprite was the predominating corrosion product that formed first and continuously increased during the exposure. Among the sulphur-containing corrosion products, posnjakite and brochantite were more frequently found and the first formed earlier. Nantokite was the most common chlorine-containing products for most cases, except the high-chloride environment, where atacamite was detected instead. The corrosion rate of copper was well indicated by the colour of patina. The red-purple colour corresponded to the high corrosion rate and the greenish grey colour corresponded to the low corrosion rate. Corrosion rate of sheltered copper in urban-marine environment increased with the exposure time

Real time nanogravimetric monitoring of corrosion in radioactive environments

OpenAIRE

Tzagkaroulakis, Ioannis; Boxall, Colin

2017-01-01

Monitoring and understanding the mechanism of metal corrosion throughout the nuclear fuel cycle play a key role in the safe asset management of facilities. They also provide information essential for making an informed choice regarding the selection of decontamination methods for steel plant and equipment scheduled for decommissioning. Recent advances in Quartz Crystal Nanobalance (QCN) technology offer the means of monitoring corrosion in-situ, in radiologically harsh environments, in real t...

Full-signature real-time corrosion detection of underground casing pipes

NARCIS (Netherlands)

Yin, Jiming; Lu, Mi; Pineda de Gyvez, J.

2000-01-01

Corrosion monitoring and early detection of pits and wall thinning for casing pipes are considerably important to gas and petroleum industries since the frequently occurring corrosion at the internal or external parts of those steel casing pipes used in underground gas storage or oil fields causes

Corrosion and corrosion control

International Nuclear Information System (INIS)

Khanna, A.S.; Totlani, M.K.

1995-01-01

Corrosion has always been associated with structures, plants, installations and equipment exposed to aggressive environments. It effects economy, safety and product reliability. Monitoring of component corrosion has thus become an essential requirement for the plant health and safety. Protection methods such as appropriate coatings, cathodic protection and use of inhibitors have become essential design parameters. High temperature corrosion, especially hot corrosion, is still a difficult concept to accommodate in corrosion allowance; there is a lack of harmonized system of performance testing of materials at high temperatures. In order to discuss and deliberate on these aspects, National Association for Corrosion Engineers International organised a National Conference on Corrosion and its Control in Bombay during November 28-30, 1995. This volume contains papers presented at the symposium. Paper relevant to INIS is indexed separately. refs., figs., tabs

Long-time corrosion and high-temperature oxidation of zirconium alloys applied on NPP like fuel elements cover

International Nuclear Information System (INIS)

Vrtilkova, V.; Novotny, L.; Lingart, S.; Doukha, R.; Yarosh, Ya.; Kolenchik, Ya.

2007-01-01

Zirconium is applying in nuclear energy since 50-th of last century in capacity of material for cover production for fuel elements, reactor fuel and structural parts, and mainly due to both corrosion stability and low effective cross section for thermal neutrons capture. Impurities in doping elements form and alloy production technology has influence on mechanical and corrosion properties of finite alloy. Long-time corrosion tests for several zirconium alloys in forcing autoclave under different reaction conditions were carried out. After that process kinetics was studied, mass increase, hydrogen formation, zirconium hydride forming morphology, zirconium oxide layer thickness have been determined as well

A review on pipeline corrosion, in-line inspection (ILI), and corrosion growth rate models

International Nuclear Information System (INIS)

Vanaei, H.R.; Eslami, A.; Egbewande, A.

2017-01-01

Pipelines are the very important energy transmission systems. Over time, pipelines can corrode. While corrosion could be detected by in-line inspection (ILI) tools, corrosion growth rate prediction in pipelines is usually done through corrosion rate models. For pipeline integrity management and planning selecting the proper corrosion ILI tool and also corrosion growth rate model is important and can lead to significant savings and safer pipe operation. In this paper common forms of pipeline corrosion, state of the art ILI tools, and also corrosion growth rate models are reviewed. The common forms of pipeline corrosion introduced in this paper are Uniform/General Corrosion, Pitting Corrosion, Cavitation and Erosion Corrosion, Stray Current Corrosion, Micro-Bacterial Influenced Corrosion (MIC). The ILI corrosion detection tools assessed in this study are Magnetic Flux Leakage (MFL), Circumferential MFL, Tri-axial MFL, and Ultrasonic Wall Measurement (UT). The corrosion growth rate models considered in this study are single-value corrosion rate model, linear corrosion growth rate model, non-linear corrosion growth rate model, Monte-Carlo method, Markov model, TD-GEVD, TI-GEVD model, Gamma Process, and BMWD model. Strengths and limitations of ILI detection tools, and also corrosion predictive models with some practical examples are discussed. This paper could be useful for those whom are supporting pipeline integrity management and planning. - Highlights: • Different forms of pipeline corrosion are explained. • Common In-Line Inspection (ILI) tools and corrosion growth rate models are introduced. • Strength and limitations of corrosion growth rate models/ILI tools are discussed. • For pipeline integrity management programs using more than one corrosion growth rate model/ILI tool is suggested.

NASA's Beachside Corrosion Test Site and Current Environmentally Friendly Corrosion Control Initiatives

Science.gov (United States)

Russell, Richard W.; Calle, Luz Marina; Johnston, Frederick; Montgomery, Eliza L.; Curran, Jerome P.; Kolody, Mark R.

2013-01-01

NASA began corrosion studies at the Kennedy Space Center (KSC) in 1966 during the Gemini/Apollo Programs with the evaluation of long-term corrosion protective coatings for carbon steel. KSC's Beachside Corrosion Test Site (BCTS), which has been documented by the American Society of Materials (ASM) as one of the most corrosive, naturally occurring, environments in the world, was established at that time. With the introduction of the Space Shuttle in 1981, the already highly corrosive conditions at the launch pad were rendered even more severe by the acid ic exhaust from the solid rocket boosters. In the years that followed, numerous studies have identified materials, coatings, and maintenance procedures for launch hardware and equipment exposed to the highly corrosive environment at the launch pad. This paper presents a historical overview of over 45 years of corrosion and coating evaluation studies and a description of the BCTS's current capabilities. Additionally, current research and testing programs involving chromium free coatings, environmentally friendly corrosion preventative compounds, and alternates to nitric acid passivation will be discussed.

The effects of time, temperature and rotation of water on the corrosion rate of different types of steels

International Nuclear Information System (INIS)

Muhamad Daud; Jamaliah Shariff.

1984-01-01

By using hot plate/magnetic stirrer and immersion technique, the steel corroded uniformly and their corrosion rates vary due to type of steel, time of immersion, temperature and rotation of water. Therefore the rate of general corrosion, or sealing, of steel alloys is influenced by a number of factors, those best established being the composition of the metal, time, temperature, velocity, cleanliness or roughness of the metal surface and direct contact with solutions of the other materials. (author)

Graphene: corrosion-inhibiting coating.

Science.gov (United States)

Prasai, Dhiraj; Tuberquia, Juan Carlos; Harl, Robert R; Jennings, G Kane; Rogers, Bridget R; Bolotin, Kirill I

2012-02-28

We report the use of atomically thin layers of graphene as a protective coating that inhibits corrosion of underlying metals. Here, we employ electrochemical methods to study the corrosion inhibition of copper and nickel by either growing graphene on these metals, or by mechanically transferring multilayer graphene onto them. Cyclic voltammetry measurements reveal that the graphene coating effectively suppresses metal oxidation and oxygen reduction. Electrochemical impedance spectroscopy measurements suggest that while graphene itself is not damaged, the metal under it is corroded at cracks in the graphene film. Finally, we use Tafel analysis to quantify the corrosion rates of samples with and without graphene coatings. These results indicate that copper films coated with graphene grown via chemical vapor deposition are corroded 7 times slower in an aerated Na(2)SO(4) solution as compared to the corrosion rate of bare copper. Tafel analysis reveals that nickel with a multilayer graphene film grown on it corrodes 20 times slower while nickel surfaces coated with four layers of mechanically transferred graphene corrode 4 times slower than bare nickel. These findings establish graphene as the thinnest known corrosion-protecting coating.

Prediction of reinforcement corrosion using corrosion induced cracks width in corroded reinforced concrete beams

International Nuclear Information System (INIS)

Khan, Inamullah; François, Raoul; Castel, Arnaud

2014-01-01

This paper studies the evolution of reinforcement corrosion in comparison to corrosion crack width in a highly corroded reinforced concrete beam. Cracking and corrosion maps of the beam were drawn and steel reinforcement was recovered from the beam to observe the corrosion pattern and to measure the loss of mass of steel reinforcement. Maximum steel cross-section loss of the main reinforcement and average steel cross-section loss between stirrups were plotted against the crack width. The experimental results were compared with existing models proposed by Rodriguez et al., Vidal et al. and Zhang et al. Time prediction models for a given opening threshold are also compared to experimental results. Steel cross-section loss for stirrups was also measured and was plotted against the crack width. It was observed that steel cross-section loss in the stirrups had no relationship with the crack width of longitudinal corrosion cracks. -- Highlights: •Relationship between crack and corrosion of reinforcement was investigated. •Corrosion results of natural process and then corresponds to in-situ conditions. •Comparison with time predicting model is provided. •Prediction of load-bearing capacity from crack pattern was studied

Corrosion of metallic materials. Dry corrosion, aqueous corrosion and corrosion by liquid metal, methods of protection

International Nuclear Information System (INIS)

Helie, Max

2015-01-01

This book is based on a course on materials given in an engineering school. The author first gives an overview of metallurgy issues: metallic materials (pure metals, metallic alloys), defects of crystal lattices (point defects, linear defects or dislocations), equilibrium diagrams, steels and cast, thermal processing of steels, stainless steels, aluminium and its alloys, copper and its alloys. The second part addresses the properties and characterization of surfaces and interfaces: singularity of a metal surface, surface energy of a metal, energy of grain boundaries, adsorption at a material surface, metal-electrolyte interface, surface oxide-electrolyte interface, techniques of surface analysis. The third chapter addresses the electrochemical aspects of corrosion: description of the corrosion phenomenon, free enthalpy of a compound and free enthalpy of a reaction, case of dry corrosion (thermodynamic aspect, Ellingham diagram, oxidation mechanisms, experimental study, macroscopic modelling), case of aqueous corrosion (electrochemical thermodynamics and kinetics, experimental determination of corrosion rate). The fourth part addresses the different forms of aqueous corrosion: generalized corrosion (atmospheric corrosion, mechanisms and tests), localized corrosion (galvanic, pitting, cracking, intergranular, erosion and cavitation), particular cases of stress cracking (stress corrosion, fatigue-corrosion, embrittlement by hydrogen), and bi-corrosion (of non alloyed steels, of stainless steels, and of aluminium and copper alloys). The sixth chapter addresses the struggle and the protection against aqueous corrosion: methods of prevention, scope of use of main alloys, geometry-based protection of pieces, use of corrosion inhibitors, use of organic or metallic coatings, electrochemical protection. The last chapter proposes an overview of corrosion types in industrial practices: in the automotive industry, in the oil industry, in the aircraft industry, and in the

Effect of Dissolved Oxygen and Immersion Time on the Corrosion Behaviour of Mild Steel in Bicarbonate/Chloride Solution

Directory of Open Access Journals (Sweden)

Gaius Debi Eyu

2016-09-01

Full Text Available The electrochemical behavior of mild steel in bicarbonate solution at different dissolved oxygen (DO concentrations and immersion times has been studied under dynamic conditions using electrochemical techniques. The results show that both DO and immersion times influence the morphology of the corrosion products. In comparative tests, the corrosion rate was systematically found to be lower in solutions with lower DO, lower HCO3− concentrations and longer immersion time. The SEM analyses reveal that the iron dissolution rate was more severe in solutions containing higher DO. The decrease in corrosion rate can be attributed to the formation of a passive layer containing mainly α -FeO (OH and ( γ -Fe2O3/Fe3O4 as confirmed by the X-ray diffractometry (XRD and X-ray photoelectron spectroscopy (XPS. Passivation of mild steel is evident in electrochemical test at ≈ −600 mVSCE at pH ≥ 8 in dearated ( ≤ 0.8 ppm DO chloride bicarbonate solution under dynamic conditions.

Corrosion of beryllium

International Nuclear Information System (INIS)

Mueller, J.J.; Adolphson, D.R.

1987-01-01

The corrosion behavior of beryllium in aqueous and elevated-temperature oxidizing environments has been extensively studied for early-intended use of beryllium in nuclear reactors and in jet and rocket propulsion systems. Since that time, beryllium has been used as a structural material in les corrosive environments. Its primary applications include gyro systems, mirror and reentry vehicle structures, and aircraft brakes. Only a small amount of information has been published that is directly related to the evaluation of beryllium for service in the less severe or normal atmospheric environments associated with these applications. Despite the lack of published data on the corrosion of beryllium in atmospheric environments, much can be deduced about its corrosion behavior from studies of aqueous corrosion and the experiences of fabricators and users in applying, handling, processing, storing, and shipping beryllium components. The methods of corrosion protection implemented to resist water and high-temperature gaseous environments provide useful information on methods that can be applied to protect beryllium for service in future long-term structural applications

Effect of assembled time on the corrosion behaviors of SAMs film on the AM60B alloy and its assembled mechanism

Energy Technology Data Exchange (ETDEWEB)

Liu, Xianbin, E-mail: xbliu@imr.ac.cn; Shan, Dayong; Song, Yingwei; Han, En-hou

2015-01-15

The influence of assembled time on the corrosion behaviors of SAMs film on the AM60B alloy and its assembled mechanism have been investigated by electrochemical measurements, scanning electron microscopy (SEM) observation and X-ray photoelectron spectroscopy (XPS) analysis. The self-assembled experiment on the AM60B magnesium alloy indicates that the corrosion susceptibility decreases with increasing assembled time until 24 h on cast AM60B alloy and then increases with increase of the assembled time proved by EIS measurement and potentiodynamic curves. The self-assembled experiments on pure magnesium and various heat treated cast AM60B magnesium alloy illuminate that the dissolved aluminum in magnesium solid solution is the key factor for assembled efficiency and is hard to self-assemble on the pure magnesium without aluminum. The corrosion resistance of self-assembled film on AM60B magnesium alloy is monotonically increasing with the dissolved aluminum. The results of XPS analysis reveal the assembled mechanism on AM60B and corroborate the function of Al element. - Highlights: • It is hard to self-assemble on the pure magnesium. • 24 h assembled film has the low corrosion susceptibility by EIS and polarization. • The corrosion susceptibility of SAMs film lie on the Al atom state in AM60B. • The corrosion susceptibility of SAMs film is decreasing with the dissolved Al.

Effect of assembled time on the corrosion behaviors of SAMs film on the AM60B alloy and its assembled mechanism

International Nuclear Information System (INIS)

Liu, Xianbin; Shan, Dayong; Song, Yingwei; Han, En-hou

2015-01-01

The influence of assembled time on the corrosion behaviors of SAMs film on the AM60B alloy and its assembled mechanism have been investigated by electrochemical measurements, scanning electron microscopy (SEM) observation and X-ray photoelectron spectroscopy (XPS) analysis. The self-assembled experiment on the AM60B magnesium alloy indicates that the corrosion susceptibility decreases with increasing assembled time until 24 h on cast AM60B alloy and then increases with increase of the assembled time proved by EIS measurement and potentiodynamic curves. The self-assembled experiments on pure magnesium and various heat treated cast AM60B magnesium alloy illuminate that the dissolved aluminum in magnesium solid solution is the key factor for assembled efficiency and is hard to self-assemble on the pure magnesium without aluminum. The corrosion resistance of self-assembled film on AM60B magnesium alloy is monotonically increasing with the dissolved aluminum. The results of XPS analysis reveal the assembled mechanism on AM60B and corroborate the function of Al element. - Highlights: • It is hard to self-assemble on the pure magnesium. • 24 h assembled film has the low corrosion susceptibility by EIS and polarization. • The corrosion susceptibility of SAMs film lie on the Al atom state in AM60B. • The corrosion susceptibility of SAMs film is decreasing with the dissolved Al

Spatially and time-resolved element-specific in situ corrosion investigations with an online hyphenated microcapillary flow injection inductively coupled plasma mass spectrometry set-up

International Nuclear Information System (INIS)

Homazava, N.; Ulrich, A.; Kraehenbuehl, U.

2008-01-01

A novel technique for in situ spatial, time-resolved element-specific investigations of corrosion processes is developed. The technique is based on an online hyphenation of a specially designed microflow-capillary set-up to inductively coupled plasma mass spectrometry (ICP-MS) using flow injection sample introduction. Detailed aspects of the method development, optimization of the sample microflow introduction and flow injection characteristics for the localized corrosion analysis are described. Moreover, specific challenges of the ICP-MS analysis as applied to the analysis of corrosion sample probes, e.g. high matrix load and limited sample volume, are discussed. The efficiency of the developed technique is proved by corrosion susceptibility analysis of a commercial Al alloy. Results of the corrosion experiments of the aluminum alloy AA 6111 are presented to demonstrate the influence of various factors such as exposure time and pH value of the corrosive medium on the element-specific dissolution rates of the alloy. This novel technique provides new aspects in corrosion science and sheds new light on corrosion mechanisms

An evaluation of corrosion resistant alloys by field corrosion test in Japanese refuse incineration plants

International Nuclear Information System (INIS)

Kawahara, Yuuzou; Nakamura, Masanori; Shibuya, Eiichi; Yukawa, Kenichi

1995-01-01

As the first step for development of the corrosion resistant superheater tube materials of 500 C, 100 ata used in high efficient waste-to-energy plants, field corrosion tests of six conventional alloys were carried out at metal temperatures of 450 C and 550 C for 700 and 3,000 hours in four typical Japanese waste incineration plants. The test results indicate that austenitic alloys containing approximately 80 wt% [Cr+Ni] show excellent corrosion resistance. When the corrosive environment is severe, intergranular corrosion of 40∼200 microm depth occurs in stainless steel and high alloyed materials. It is confirmed quantitatively that corrosion behavior is influenced by environmental corrosion factors such as Cl concentration and thickness of deposits on tube surface, metal temperature, and flue gas temperature. The excellent corrosion resistance of high [Cr+Ni+Mo] alloys such as Alloy 625 is explained by the stability of its protective oxide, such that the time dependence of corrosion nearly obeys the parabolic rate law

Screening of soil corrosivity by field testing: Results and design of an electrochemical soil corrosion probe

DEFF Research Database (Denmark)

Nielsen, Lars vendelbo; Bruun, Niels Kåre

1996-01-01

The corrosivity of different types of soil have been assessed by exposing carbon-steel plates at 50 different locations in Denmark for an extended period of time. The investigations included weight loss measurements and analysis of the chemical compositions of the corrosion products formed...... on the plates during exposure. An electrochemical soil corrosion probe has been designed and manufactured allowing for simultaneous measurements of several qauntities to predict corrosion. The probe consists of individual sections capable of measuring redox-potential, corrosion potential, soil resistivity...

Chemical vapour deposition at atmospheric pressure of graphene on molybdenum foil: Effect of annealing time on characteristics and corrosion stability of graphene coatings

International Nuclear Information System (INIS)

Naghdi, Samira; Jevremović, Ivana; Mišković-Stanković, Vesna; Rhee, Kyong Yop

2016-01-01

Highlights: • Atmospheric pressure chemical vapor deposition of graphene on molybdenum foils. • Quality and domain size of graphene layers increased with longer annealing times. • The number of graphene layers decreased with longer annealing times. • Graphene coatings on molybdenum foils exhibited corrosion inhibitive properties. - Abstract: In this work, the effect of pre-annealing of Mo substrate on the quality of graphene layers grown by chemical vapour deposition was investigated by X-ray diffraction, X-ray photoelectron spectroscopy, and Raman spectroscopy. Moreover, different electrochemical techniques were employed to investigate the corrosion stability of the graphene coated Mo in 0.1 M NaCl. Longer annealing time resulted in less defective graphene coatings with fewer layers. Graphene coating on the annealed Mo provided better protection against corrosion during the initial exposure times, while after prolonged exposure times, both graphene coatings on annealed and non-annealed Mo exhibited nearly the same corrosion inhibitive properties.

49 CFR 192.477 - Internal corrosion control: Monitoring.

Science.gov (United States)

2010-10-01

... 49 Transportation 3 2010-10-01 2010-10-01 false Internal corrosion control: Monitoring. 192.477... Control § 192.477 Internal corrosion control: Monitoring. If corrosive gas is being transported, coupons... internal corrosion. Each coupon or other means of monitoring internal corrosion must be checked two times...

Real Time Implementation of Incremental Fuzzy Logic Controller for Gas Pipeline Corrosion Control

Directory of Open Access Journals (Sweden)

Gopalakrishnan Jayapalan

2014-01-01

Full Text Available A robust virtual instrumentation based fuzzy incremental corrosion controller is presented to protect metallic gas pipelines. Controller output depends on error and change in error of the controlled variable. For corrosion control purpose pipe to soil potential is considered as process variable. The proposed fuzzy incremental controller is designed using a very simple control rule base and the most natural and unbiased membership functions. The proposed scheme is tested for a wide range of pipe to soil potential control. Performance comparison between the conventional proportional integral type and proposed fuzzy incremental controller is made in terms of several performance criteria such as peak overshoot, settling time, and rise time. Result shows that the proposed controller outperforms its conventional counterpart in each case. Designed controller can be taken in automode without waiting for initial polarization to stabilize. Initial startup curve of proportional integral controller and fuzzy incremental controller is reported. This controller can be used to protect any metallic structures such as pipelines, tanks, concrete structures, ship, and offshore structures.

Accelerated Stress-Corrosion Testing

Science.gov (United States)

1986-01-01

Test procedures for accelerated stress-corrosion testing of high-strength aluminum alloys faster and provide more quantitative information than traditional pass/fail tests. Method uses data from tests on specimen sets exposed to corrosive environment at several levels of applied static tensile stress for selected exposure times then subsequently tensile tested to failure. Method potentially applicable to other degrading phenomena (such as fatigue, corrosion fatigue, fretting, wear, and creep) that promote development and growth of cracklike flaws within material.

Numerical method for time-dependent localized corrosion analysis with moving boundaries by combining the finite volume method and voxel method

International Nuclear Information System (INIS)

Onishi, Yuki; Takiyasu, Jumpei; Amaya, Kenji; Yakuwa, Hiroshi; Hayabusa, Keisuke

2012-01-01

Highlights: ► A novel numerical method to analyze time dependent localized corrosion is developed. ► It takes electromigration, mass diffusion, chemical reactions, and moving boundaries. ► Our method perfectly satisfies the conservation of mass and electroneutrality. ► The behavior of typical crevice corrosion is successfully simulated. ► Both verification and validation of our method are carried out. - Abstract: A novel numerical method for time-dependent localized corrosion analysis is presented. Electromigration, mass diffusion, chemical reactions, and moving boundaries are considered in the numerical simulation of localized corrosion of engineering alloys in an underwater environment. Our method combines the finite volume method (FVM) and the voxel method. The FVM is adopted in the corrosion rate calculation so that the conservation of mass is satisfied. A newly developed decoupled algorithm with a projection method is introduced in the FVM to decouple the multiphysics problem into the electrostatic, mass transport, and chemical reaction analyses with electroneutrality maintained. The polarization curves for the corroding metal are used as boundary conditions for the metal surfaces to calculate the corrosion rates. The voxel method is adopted in updating the moving boundaries of cavities without remeshing and mesh-to-mesh solution mapping. Some modifications of the standard voxel method, which represents the boundaries as zigzag-shaped surfaces, are introduced to generate smooth surfaces. Our method successfully reproduces the numerical and experimental results of a capillary electrophoresis problem. Furthermore, the numerical results are qualitatively consistent with the experimental results for several examples of crevice corrosion.

Improvements in zirconium alloy corrosion resistance

International Nuclear Information System (INIS)

Kilp, G.R.; Thornburg, D.R.; Comstock, R.J.

1990-01-01

The corrosion rates of a series of Zircaloy 4 and Zr-Nb alloys were evaluated in long-term (exceeding 500 days in some cases) autoclave tests. The testing was done at various conditions including 633 K (680 F) water, 633 K (650 F) water, 633 k (680 F) lithiated water (70 PPM/0.01 molal lithium), and 673 K (750 F) steam. Materials evaluated are from the following three groups: (1) standard Zircaloy 4; (2) Zircaloy 4 with tightened controls on chemistry limits and heat-treatment history; and (3) Zr-Nb alloys. To optimize the corrosion resistance of the Zircaloy 4 material, the effects of specific chemistry controls (tighter limits on nitrogen, oxygen, silicon, carbon and tin) were evaluated. Also the effects of the thermal history, as measured by integrated annealing of ''A'' time were determined. The ''A'' times ranged from 0.1x10 -18 (h) to 46x10 -18 (h). A material referred to as ''Improved Zircaloy 4'', having optimized chemistry and ''A'' time levels for reduced corrosion, has been developed and tested. This material has a reduced and more uniform corrosion rate compared to the prior Zircaloy 4 material. Alternative alloys were also evaluated for potential improvement in cladding corrosion resistance. ZIRLO TM material was chosen for development and has been included in the long-term corrosion testing. Demonstration fuel assemblies using ZIRLO cladding are now operating in a commercial reactor. The results for the various test conditions and compositions are reported and the relative corrosion characteristics summarized. Based on the BR-3 data, there is a ranking correspondence between in-reactor corrosion and autoclave testing in lithiated water. In particular, the ZIRLO material has significantly improved relative corrosion resistance in the lithiated water tests. Reduced Zircaloy-4 corrosion rates are also obtained from the tighter controls on the chemistry (specifically lower tin, nitrogen, and carbon; higher silicon; and reduced oxygen variability) and ''A

Corrosion mechanism applicable to biodegradable magnesium implants

Energy Technology Data Exchange (ETDEWEB)

Atrens, Andrej, E-mail: Andrejs.Atrens@uq.edu.au [University of Queensland, Division of Materials, Brisbane, Qld 4072 (Australia); Liu Ming; Zainal Abidin, Nor Ishida [University of Queensland, Division of Materials, Brisbane, Qld 4072 (Australia)

2011-12-15

Much of our understanding of the Mg corrosion mechanism is based on research using aggressive chloride based solutions like 3% NaCl, which are appropriate for understand the corrosion for applications such as auto construction. The chloride ions tend to cause break down of the partly protective surface film on the Mg alloy surface. The corrosion rate increases with exposure time until steady state is reached, which may take several weeks. An overview is provided of the aspects which determine the corrosion of Mg alloys: (i) measurement details; (ii) impurity elements Fe, Ni, Cu and Co; (iii) second phases; (iv) surface films and surface condition and (v) stress corrosion cracking (SCC). This understanding is used to help understand Mg corrosion for Mg as a biodegradable implant for medical applications. Solutions that elucidate these applications tend to form surface films and the corrosion rate tends to decrease with immersion time.

Electrochemical characterisation speeds up prediction of corrosion behaviour

Energy Technology Data Exchange (ETDEWEB)

Schuring, E.W.; Hooijmans, J.W. [ECN Environment and Energy Engineering, Petten (Netherlands)

2013-04-15

The contents of this presentation show the following elements: Introduction; Corrosion in real life; Why Electrochemical characterisation of corrosion; Applications (corrosion resistance coatings, corrosion behaviour (brazed) joints); Available electrochemical corrosion techniques; Standards; Conclusions. In the Conclusions the corrosion screening method is summarized: ECN method fast; within 1h -1 week results depending on test method; Fast pre-selection of promising materials/combinations (cost savings); Determining of corrosion initiation; Determination of corrosion mechanisms and propagation; Life time predictions possible; Strong combination with metallographic post-investigation; Ranking materials / constructions for corrosion performance.

Corrosion measurement using flux gate magnetometer

International Nuclear Information System (INIS)

Rashdi Shah Ahmad; Chong Cheong Wei

2001-01-01

The ability of fluxgate magnetometer to detect and measure quantitatively the magnetic field generated by electrochemical corrosion is presented. In this study, each sample (iron plate) was exposed to a range of increasingly corrosive environment. During the exposure, we measured the magnetic field above the sample for specific duration of time. The result shows that there is a clear relationship between corrosivity of the environment and the change in magnitude of magnetic field that was generated by the corrosion reaction. Therefore, the measurement of magnetic field might be used to determine the corrosion rates. (Author)

Measurement of weak magnetic field of corrosion current of isolated corrosion center

Directory of Open Access Journals (Sweden)

I. V. Bardin

2015-01-01

Full Text Available A very small magnetic field of corrosion current, of the order of 10−4 Oe, generated by isolated zinc inclusion in a copper platelet placed in electrolyte has been measured for the first time with a highly sensitive giant magneto-impedance magnetometer. The total corrosion current of the inclusion is estimated comparing the measured magnetic field distribution with corresponding theoretical calculation. The estimated value of the total corrosion current turns out to be in reasonable agreement with that one obtained in the standard gravimetric measurement.

Correlation between electrochemical impedance measurements and corrosion rate of magnesium investigated by real-time hydrogen measurement and optical imaging

OpenAIRE

Curioni, M.; Scenini, F.; Monetta, T.; Bellucci, F.

2015-01-01

The corrosion behaviour of magnesium in chloride-containing aqueous environment was investigated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) performed simultaneously with real-time hydrogen evolution measurements and optical imaging of the corroding surface. The potentiodynamic investigation revealed substantial deviations from linearity in close proximity of the corrosion potential. In particular, differences in the slope of the current/potential curves w...

Removal of corrosion products of construction materials in heat carrier

International Nuclear Information System (INIS)

1975-01-01

A review of reported data has been made on the removal of structural material corrosion products into the heat-carrying agent of power reactors. The corrosion rate, and at the same time, removal of corrosion products into the heat-carrying agent (water) decreases with time. Thus, for example, the corrosion rate of carbon steel in boiling water at 250 deg C and O 2 concentration of 0.1 mg/1 after 3000 hr is 0.083 g/m 2 . day; after 9000 hr the corrosion rate has been reduced 2.5 times. Under static conditions the transfer rate of corrosion products into water has been smaller than in the stream and also depends on time. The corrosion rate of carbon steel under nuclear plant operating conditions is almost an order higher over that of steel Kh18N10T

Corrosion Monitoring System

Energy Technology Data Exchange (ETDEWEB)

Dr. Russ Braunling

2004-10-31

The Corrosion Monitoring System (CMS) program developed and demonstrated a continuously on-line system that provides real-time corrosion information. The program focused on detecting pitting corrosion in its early stages. A new invention called the Intelligent Ultrasonic Probe (IUP) was patented on the program. The IUP uses ultrasonic guided waves to detect small defects and a Synthetic Aperture Focusing Technique (SAFT) algorithm to provide an image of the pits. Testing of the CMS demonstrated the capability to detect pits with dimensionality in the sub-millimeter range. The CMS was tested in both the laboratory and in a pulp and paper industrial plant. The system is capable of monitoring the plant from a remote location using the internet.

Electrochemical noise based corrosion monitoring: FY 2001 final report

International Nuclear Information System (INIS)

EDGAR, C.

2001-01-01

Underground storage tanks made of mild steel are used to contain radioactive waste generated by plutonium production at the Hanford Site. Corrosion of the walls of these tanks is a major issue. Corrosion monitoring and control are currently provided at the Hanford Site through a waste chemistry sampling and analysis program. In this process, tank waste is sampled, analyzed and compared to a selection of laboratory exposures of coupons in simulated waste. Tank wall corrosion is inferred by matching measured tank chemistries to the results of the laboratory simulant testing. This method is expensive, time consuming, and does not yield real-time data. Corrosion can be monitored through coupon exposure studies and a variety of electrochemical techniques. A small number of these techniques have been tried at Hanford and elsewhere within the DOE complex to determine the corrosivity of nuclear waste stored in underground tanks [1]. Coupon exposure programs, linear polarization resistance (LPR), and electrical resistance techniques have all been tried with limited degrees of success. These techniques are most effective for monitoring uniform corrosion, but are not well suited for early detection of localized forms of corrosion such as pitting and stress corrosion cracking (SCC). Pitting and SCC have been identified as the most likely modes of corrosion failure for Hanford Double Shell Tanks (DST'S) [2-3]. Over the last 20 years, a new corrosion monitoring system has shown promise in detecting localized corrosion and measuring uniform corrosion rates in process industries [4-20]. The system measures electrochemical noise (EN) generated by corrosion. The term EN is used to describe low frequency fluctuations in current and voltage associated with corrosion. In their most basic form, EN-based corrosion monitoring systems monitor and record fluctuations in current and voltage over time from electrodes immersed in an environment of interest. Laboratory studies and field

The corrosion of depleted uranium in terrestrial and marine environments

International Nuclear Information System (INIS)

Toque, C.; Milodowski, A.E.; Baker, A.C.

2014-01-01

Depleted Uranium alloyed with titanium is used in armour penetrating munitions that have been fired in a number of conflict zones and testing ranges including the UK ranges at Kirkcudbright and Eskmeals. The study presented here evaluates the corrosion of DU alloy cylinders in soil on these two UK ranges and in the adjacent marine environment of the Solway Firth. The estimated mean initial corrosion rates and times for complete corrosion range from 0.13 to 1.9 g cm −2 y −1 and 2.5–48 years respectively depending on the particular physical and geochemical environment. The marine environment at the experimental site was very turbulent. This may have caused the scouring of corrosion products and given rise to a different geochemical environment from that which could be easily duplicated in laboratory experiments. The rate of mass loss was found to vary through time in one soil environment and this is hypothesised to be due to pitting increasing the surface area, followed by a build up of corrosion products inhibiting further corrosion. This indicates that early time measurements of mass loss or corrosion rate may be poor indicators of late time corrosion behaviour, potentially giving rise to incorrect estimates of time to complete corrosion. The DU alloy placed in apparently the same geochemical environment, for the same period of time, can experience very different amounts of corrosion and mass loss, indicating that even small variations in the corrosion environment can have a significant effect. These effects are more significant than other experimental errors and variations in initial surface area. -- Highlights: ► In-situ experiments were conducted to evaluate corrosion rates of depleted uranium. ► Samples were corroded in marine sediments, open sea water and two terrestrial soils. ► The depleted uranium titanium alloy corroded fastest in the marine environments. ► Rates of mass loss can vary through time if corrosion products are not removed. �

Modeling of Corrosion-induced Concrete Damage

DEFF Research Database (Denmark)

Thybo, Anna Emilie A.; Michel, Alexander; Stang, Henrik

2013-01-01

In the present paper a finite element model is introduced to simulate corrosion-induced damage in concrete. The model takes into account the penetration of corrosion products into the concrete as well as non-uniform formation of corrosion products around the reinforcement. To ac-count for the non...... of corrosion products affects both the time-to cover cracking and the crack width at the concrete surface.......In the present paper a finite element model is introduced to simulate corrosion-induced damage in concrete. The model takes into account the penetration of corrosion products into the concrete as well as non-uniform formation of corrosion products around the reinforcement. To ac-count for the non......-uniform formation of corrosion products at the concrete/reinforcement interface, a deterministic approach is used. The model gives good estimates of both deformations in the con-crete/reinforcement interface and crack width when compared to experimental data. Further, it is shown that non-uniform deposition...

The corrosion of depleted uranium in terrestrial and marine environments.

Science.gov (United States)

Toque, C; Milodowski, A E; Baker, A C

2014-02-01

Depleted Uranium alloyed with titanium is used in armour penetrating munitions that have been fired in a number of conflict zones and testing ranges including the UK ranges at Kirkcudbright and Eskmeals. The study presented here evaluates the corrosion of DU alloy cylinders in soil on these two UK ranges and in the adjacent marine environment of the Solway Firth. The estimated mean initial corrosion rates and times for complete corrosion range from 0.13 to 1.9 g cm(-2) y(-1) and 2.5-48 years respectively depending on the particular physical and geochemical environment. The marine environment at the experimental site was very turbulent. This may have caused the scouring of corrosion products and given rise to a different geochemical environment from that which could be easily duplicated in laboratory experiments. The rate of mass loss was found to vary through time in one soil environment and this is hypothesised to be due to pitting increasing the surface area, followed by a build up of corrosion products inhibiting further corrosion. This indicates that early time measurements of mass loss or corrosion rate may be poor indicators of late time corrosion behaviour, potentially giving rise to incorrect estimates of time to complete corrosion. The DU alloy placed in apparently the same geochemical environment, for the same period of time, can experience very different amounts of corrosion and mass loss, indicating that even small variations in the corrosion environment can have a significant effect. These effects are more significant than other experimental errors and variations in initial surface area. Copyright © 2013. Published by Elsevier Ltd.

Mechanistic investigation of internal corrosion in nuclear waste containers over extended time periods

International Nuclear Information System (INIS)

Onumonu, E.; Stevens, D. N. P. C.

2008-01-01

Storage of the UK's Intermediate Level Wastes (ILW), which comprises Magnox fuel cladding, uranium and small items of equipment exposed to radiation, is currently achieved via encapsulation within cementitious grout housed in 500 litre 316L stainless steel drums. The cements used display a high pH; in such an environment many metals form surface hydroxides or oxides. Magnox reacts with free water at high pH with the liberation of hydrogen whilst undergoing corrosion to form hydroxide species. Corrosion of Magnox cladding has previously been monitored by measuring the rate of hydrogen evolution and/or weight loss. Recent work by our group has shown impedance techniques may also be useful in monitoring early corrosion behaviour. In this project electrochemical polarisation techniques will be employed to examine the corrosion behaviour of Magnox fuel in situations where it is in electrical contact with other metals, including uranium, and hence determine how galvanic effects influence corrosion behaviour. In this paper we describe the background to such experiments along with some preliminary results. (authors)

Time-dependent Enhanced Corrosion of Ti6Al4V in the Presence of H2O2 and Albumin.

Science.gov (United States)

Zhang, Yue; Addison, Owen; Yu, Fei; Troconis, Brendy C Rincon; Scully, John R; Davenport, Alison J

2018-02-16

There is increasing concern regarding the biological consequences of metal release from implants. However, the mechanisms underpinning implant surface degradation, especially in the absence of wear, are often poorly understood. Here the synergistic effect of albumin and H 2 O 2 on corrosion of Ti6Al4V in physiological saline is studied with electrochemical methods. It is found that albumin induces a time-dependent dissolution of Ti6Al4V in the presence of H 2 O 2 in physiology saline. Potentiostatic polarisation measurements show that albumin supresses dissolution in the presence of H 2 O 2 at short times (<24 h) but over longer time periods (120 h) it significantly accelerates corrosion, which is attributed to albumin-catalysed dissolution of the corrosion product layer resulting in formation of a thinner oxide film. Dissolution of Ti6Al4V in the presence of albumin and H 2 O 2 in physiological saline is also found to be dependent on potential: the titanium ion release rate is found to be higher (0.57 µg/cm 2 ) at a lower potential (90 mV), where the oxide capacitance and resistance inferred from Electrochemical Impedance Spectroscopy also suggests a less resistant oxide film. The study highlights the importance of using more realistic solutions, and considering behaviour over longer time periods when testing corrosion resistance of metallic biomaterials.

Corrosion effects on friction factors

International Nuclear Information System (INIS)

Magleby, H.L.; Shaffer, S.J.

1996-01-01

This paper presents the results of NRC-sponsored material specimen tests that were performed to determine if corrosion increases the friction factors of sliding surfaces of motor-operated gate valves, which could require higher forces to close and open safety-related valves when subjected to their design basis differential pressures. Friction tests were performed with uncorroded specimens and specimens subjected to accelerated corrosion. Preliminary tests at ambient conditions showed that corrosion increased the friction factors, indicating the need for additional tests duplicating valve operating parameters at hot conditions. The additional tests showed friction factors of corroded specimens were 0.1 to 0.2 higher than for uncorroded specimens, and that the friction factors of the corroded specimens were not very dependent on contact stress or corrosion film thickness. The measured values of friction factors for the three corrosion films tested (simulating three operating times) were in the range of 0.3 to 0.4. The friction factor for even the shortest simulated operating time was essentially the same as the others, indicating that the friction factors appear to reach a plateau and that the plateau is reached quickly

A new corrosion monitoring technique

International Nuclear Information System (INIS)

Brown, Gerald K.

2000-01-01

Internal Corrosion Monitoring has relied upon 5 basic techniques. Little improvement in performance has been achieved in any of these. Many newer internal corrosion monitoring techniques have proved of little value in the field although some have instances of success in the laboratory. Industry has many high value hydrocarbon applications requiring corrosion rate monitoring for real-time problem solving and control. The high value of assets and the cost of asset replacement makes it necessary to practice cost effective process and corrosion control with sensitivity beyond the 5 basic techniques. This new metal loss technology offers this sensitivity. Traditional metal loss technology today provides either high sensitivity with short life, or conversely, long life but with substantially reduced sensitivity. The new metal loss technology offers an improved working life of sensors without significantly compromising performance. The paper discusses the limitations of existing on-line technologies and describes the performance of a new technology. This new metal loss technology was introduced at NACE Corrosion 99'. Since that time several field projects have been completed or are ongoing. This paper will discuss the new metal loss technology and report on some of the data that has been obtained.(author)

Kinetics of steel corrosion in water

International Nuclear Information System (INIS)

Vettegren', V.I.; Bashkarev, A.Ya.; Danchukov, K.G.; Morozov, G.I.

2003-01-01

Kinetics of corrosion damage accumulation in steels of different composition (Cr-Ni-Mo-Ti, Cr-Ni-Mn-N-V, Cr-Ni-N-Mn-Mo, Cr-Ni-Nb, Cr-Ni-Ti, Cr-Mn-Ni, Mn-Al-Nb-Si, Mn-Cr-Al-Si and Mn-Al-Si) in NaCl solution and in sea water was studied. It is shown that degree of corrosion damage relates to time according to the first order reaction expression. The values of corrosion activation energy and of parameter characterizing protection properties of corrosion film are determined [ru

Archaeological analogs and corrosion

International Nuclear Information System (INIS)

David, D.

2008-01-01

In the framework of the high level and long life radioactive wastes disposal deep underground, the ANDRA built a research program on the material corrosion. In particular they aim to design containers for a very long time storage. Laboratory experiments are in progress and can be completed by the analysis of metallic archaeological objects and their corrosion after hundred years. (A.L.B.)

An electrochemical study of the corrosion behavior of primer coated 2219-T87 aluminum

Science.gov (United States)

Danford, M. D.; Higgins, R. H.

1985-01-01

The corrosion behavior for 2219-T87 aluminum coated with various primers, including those used for the external tank and solid rocket boosters of the Space Shuttle Transportation System, were investigated using electrochemical techniques. Corrosion potential time, polarization resistance time, electrical resistance time, and corrosion rate time measurements were all investigated. It was found that electrical resistance time and corrosion rate time measurement were most useful for studying the corrosion behavior of painted aluminum. Electrical resistance time determination give useful information concerning the porosity of paint films, while corrosion rate time curves give important information concerning overall corrosion rates and corrosion mechanisms. In general, the corrosion rate time curves all exhibited at least one peak during the 30 day test period, which was attributed, according to the proposed mechanisms, to the onset of the hydrogen evolution reaction and the beginning of destruction of the protective properties of the paint film.

Study on influence of native oxide and corrosion products on atmospheric corrosion of pure Al

International Nuclear Information System (INIS)

Liu, Yanjie; Wang, Zhenyao; Ke, Wei

2014-01-01

Highlights: •Corrosion products layer is only formed in coastal atmosphere. •In coastal atmosphere, rate controlling step is diffusion process. •In rural atmosphere, rate controlling step is charge transfer process. •Pitting area increases greatly in coastal site, but slightly in rural site. -- Abstract: Effects of native oxide and corrosion products on atmospheric corrosion of aluminium in rural and coastal sites were studied by electrochemical impedance spectroscopy (EIS), open-circuit potential (OCP) and scanning electron microscope (SEM) techniques after outdoor exposure. In the rural atmosphere, only the compact, adhesive native oxide layer exists, and the rate controlling step is diffusion process, while in the coastal atmosphere, another loose, inadhesive corrosion products layer exists, and a charge transfer process controls the corrosion process. The pitting area in the coastal atmosphere increases over time more obviously than that in the rural atmosphere

Corrosion Rate Monitoring in District Heating Systems

DEFF Research Database (Denmark)

Hilbert, Lisbeth Rischel; Nielsen, Lars Vendelbo; Andersen, A.

2005-01-01

be applicable, and if on-line monitoring could improve the quality control. Water quality monitoring was applied as well as corrosion rate monitoring with linear polarization resistance (LPR), electrochemical impedance spectroscopy (EIS), electrical resistance (ER) technique, mass loss and a crevice corrosion......Quality control in district heating systems to keep uniform corrosion rates low and localized corrosion minimal is based on water quality control. Side-stream units equipped with carbon steel probes for online monitoring were mounted in district heating plants to investigate which techniques would...... cell for localized corrosion risk estimation. Important variations in corrosion rate due to changes in make-up water quality were detected with the continuous monitoring provided by ER and crevice cell, while LPR gave unreliable corrosion rates. The acquisition time of two-three days for EIS...

Study on Corrosion-induced Crack Initiation and Propagation of Sustaining Loaded RCbeams

Science.gov (United States)

Zhong, X. P.; Li, Y.; Yuan, C. B.; Yang, Z.; Chen, Y.

2018-05-01

For 13 pieces of reinforced concrete beams with HRB500 steel bars under long-term sustained loads, at time of corrosion-induced initial crack of concrete, and corrosion-induced crack widths of 0.3mm and 1mm, corrosion of steel bars and time-varying behavior of corrosion-induced crack width were studied by the ECWD (Electro-osmosis - constant Current – Wet and Dry cycles) accelerated corrosion method. The results show that when cover thickness was between 30 and 50mm,corrosion rates of steel bars were between 0.8% and 1.7% at time of corrosion-induced crack, and decreased with increasing concrete cover thickness; when corrosion-induced crack width was 0.3mm, the corrosion rate decreased with increasing steel bar diameter, and increased with increasing cover thickness; its corrosion rate varied between 0.98% and 4.54%; when corrosion-induced crack width reached 1mm, corrosion rate of steel bars was between 4% and 4.5%; when corrosion rate of steel bars was within 5%, the maximum and average corrosion-induced crack and corrosion rate of steel bars had a good linear relationship. The calculation model predicting the maximum and average width of corrosion-induced crack is given in this paper.

Fatigue strength degradation of metals in corrosive environments

OpenAIRE

Adasooriya, Mudiyan Nirosha Damayanthi; Hemmingsen, Tor; Pavlou, Dimitrios

2017-01-01

Structures exposed to aggressive environmental conditions are often subjected to time-dependent loss of coating and loss of material due to corrosion; this causes reduction in the cross-sectional properties of the members, increased surface roughness, surface irregularities and corrosion pits, and degradation of material strengths. These effects have been identified and simulated in different research studies. However, time and corrosive media dependent fatigue strength curves for materials h...

Stochastic modeling of pitting corrosion: A new model for initiation and growth of multiple corrosion pits

International Nuclear Information System (INIS)

Valor, A.; Caleyo, F.; Alfonso, L.; Rivas, D.; Hallen, J.M.

2007-01-01

In this work, a new stochastic model capable of simulating pitting corrosion is developed and validated. Pitting corrosion is modeled as the combination of two stochastic processes: pit initiation and pit growth. Pit generation is modeled as a nonhomogeneous Poisson process, in which induction time for pit initiation is simulated as the realization of a Weibull process. In this way, the exponential and Weibull distributions can be considered as the possible distributions for pit initiation time. Pit growth is simulated using a nonhomogeneous Markov process. Extreme value statistics is used to find the distribution of maximum pit depths resulting from the combination of the initiation and growth processes for multiple pits. The proposed model is validated using several published experiments on pitting corrosion. It is capable of reproducing the experimental observations with higher quality than the stochastic models available in the literature for pitting corrosion

Stochastic modeling of pitting corrosion: A new model for initiation and growth of multiple corrosion pits

Energy Technology Data Exchange (ETDEWEB)

Valor, A. [Facultad de Fisica, Universidad de La Habana, San Lazaro y L, Vedado, 10400 Havana (Cuba); Caleyo, F. [Departamento de Ingenieria, Metalurgica, IPN-ESIQIE, UPALM Edif. 7, Zacatenco, Mexico DF 07738 (Mexico)]. E-mail: fcaleyo@gmail.com; Alfonso, L. [Departamento de Ingenieria, Metalurgica, IPN-ESIQIE, UPALM Edif. 7, Zacatenco, Mexico DF 07738 (Mexico); Rivas, D. [Departamento de Ingenieria, Metalurgica, IPN-ESIQIE, UPALM Edif. 7, Zacatenco, Mexico DF 07738 (Mexico); Hallen, J.M. [Departamento de Ingenieria, Metalurgica, IPN-ESIQIE, UPALM Edif. 7, Zacatenco, Mexico DF 07738 (Mexico)

2007-02-15

In this work, a new stochastic model capable of simulating pitting corrosion is developed and validated. Pitting corrosion is modeled as the combination of two stochastic processes: pit initiation and pit growth. Pit generation is modeled as a nonhomogeneous Poisson process, in which induction time for pit initiation is simulated as the realization of a Weibull process. In this way, the exponential and Weibull distributions can be considered as the possible distributions for pit initiation time. Pit growth is simulated using a nonhomogeneous Markov process. Extreme value statistics is used to find the distribution of maximum pit depths resulting from the combination of the initiation and growth processes for multiple pits. The proposed model is validated using several published experiments on pitting corrosion. It is capable of reproducing the experimental observations with higher quality than the stochastic models available in the literature for pitting corrosion.

Corrosion

Science.gov (United States)

Slabaugh, W. H.

1974-01-01

Presents some materials for use in demonstration and experimentation of corrosion processes, including corrosion stimulation and inhibition. Indicates that basic concepts of electrochemistry, crystal structure, and kinetics can be extended to practical chemistry through corrosion explanation. (CC)

Corrosion and electrochemical properties of lanthanum

International Nuclear Information System (INIS)

Tomashov, N.D.; Matveeva, T.V.

The kinetics of the corrosion rate of lanthanum at 25 0 in air of different relative humidities, distilled water, sulfuric acid, hydrochloric acid, nitric acid, phosphoric acid, hydrofluoric acid, potassium hydroxide of different concentrations and at 100 0 C in distilled water and potassium hydroxide have been studied. In air at 22--100% relative humidity, the corrosion rate of lanthanum increases with time and with increasing humidity. In distilled water and in potassium hydroxide solutions, the corrosion rate of lanthanum increases with time and decreasees when the concentration of alkali exceeds 20%. With increasing concentration of the acids, the corrosion rate of lanthanum increases in hydrochloric acid and nitric acid and passes through a maximum in sulfuric acid (20%) and phosphoric acid (60%). The values of the corrosion rates of lanthanum in 40% nitric acid, 35% hydrochloric acid, 20% sulfuric acid, 60% phosphoric acid, and 40% hydrofluoric acid are 8 x 10 5 ; 4.4 x 10 4 ; 1.3 x 10 3 ; 9 g/m 2 h respectively

Measurement of reinforcement corrosion in concrete structures. Betonirakenteiden raudoituksen korroosion tutkiminen

Energy Technology Data Exchange (ETDEWEB)

Meuronen, A

1992-03-01

Ageing and aggressive enviromental conditions of concrete structures will result in deterioration of concrete and corrosion of steel in concrete. Corrosion of steel will in time result in the end of the service life or expensive renovations, unless corrosion of steel is noticed and renovated in time. Corrosion of steel in concrete can be found out by the present corrosion measurement methods, so that renovation can be started in right time. The report presents mainly on the basis of the literature references the following corrosion measurement methods: polarisation resistance, AC-impedance, electrical resistance probe, electrochemical noice and half-cell potential mapping. The half-cell potential mapping will be presented more precisely than the other corrosion measurement methods, for the potential mapping is the most used method. Concrete and Soils Laboratory of Imatran Voima Oy uses in the measurement of reinforcement corrosion the English, eight channel potential measuring equipment.

Measurement of reinforcement corrosion in concrete structures; Betonirakenteiden raudoituksen korroosion tutkiminen

Energy Technology Data Exchange (ETDEWEB)

Meuronen, A

1992-03-01

Ageing and aggressive enviromental conditions of concrete structures will result in deterioration of concrete and corrosion of steel in concrete. Corrosion of steel will in time result in the end of the service life or expensive renovations, unless corrosion of steel is noticed and renovated in time. Corrosion of steel in concrete can be found out by the present corrosion measurement methods, so that renovation can be started in right time. The report presents mainly on the basis of the literature references the following corrosion measurement methods: polarisation resistance, AC-impedance, electrical resistance probe, electrochemical noice and half-cell potential mapping. The half-cell potential mapping will be presented more precisely than the other corrosion measurement methods, for the potential mapping is the most used method. Concrete and Soils Laboratory of Imatran Voima Oy uses in the measurement of reinforcement corrosion the English, eight channel potential measuring equipment.

The influence of Fe2+ concentration and deposition time on the corrosion resistance of the electrodeposited zinc–nickel–iron alloys

Directory of Open Access Journals (Sweden)

M.M. Abou-Krisha

2016-11-01

Full Text Available Electrodeposition operating conditions for Zn–Ni–Fe alloys from sulfate baths and the corrosion resistance of the electrodeposited alloys were studied. The comparison between Zn–Ni and Zn–Ni–Fe alloys co-deposition revealed that the remarkable inhibition of Ni and Fe deposition takes place due to the presence of Zn2+ in the plating bath. The electrodeposition was performed on the steel substrate, under galvanostatic conditions, for varying Fe2+ bath concentrations and at different times. X-ray diffraction studies of the deposit showed the presence of Fe3Ni2 phase and γ-phase with a composition of Ni2Zn11. The obtained data also exposed that the corrosion resistance increases as a result of increasing Fe2+ concentration and deposition time. Investigation was carried out using cyclic voltammetry and galvastatic techniques for electrodeposition, while linear polarization resistance and anodic linear sweeping voltammetry techniques were used for corrosion study.

Corrosion in airframes

OpenAIRE

PETROVIC ZORAN C.

2016-01-01

The introductory chapter provides a brief reference to the issue of corrosion and corrosion damage to aircraft structures. Depending on the nature and dimensions of this non uniformity, three different categories of corrosion are defined: uniform, selective and localized corrosion. The following chapters present the forms of corrosion that can occur in three defined categories of corrosion. Conditions that cause certain types of corrosion in various corrosive environments are discussed. Examp...

Downhole corrosion mechanisms and mitigation strategies

Energy Technology Data Exchange (ETDEWEB)

McDougall, D. [Baker Hughes Canada, Calgary, AB (Canada)

2010-07-01

Pipeline corrosion refers to its deterioration because of a reaction with its environment. Although the physical condition of the metal at the anode initiates the corrosion process, it is the chemistry and composition of the electrolyte that controls the rate of the corrosion reaction and the severity of the corrosion. This presentation described the role of corrosion rate accelerators, with particular reference to dissolved gases such as oxygen, hydrogen sulfides and carbon dioxide, as well as pH levels, salinity, flow rate, temperature and presence of solids such as iron sulfides and sulfur. The effects of these accelerators were shown to be additive. Mitigation strategies include using materials such as resistant metal alloys or fiberglass, and applying coatings and chemical inhibitors. The importance of corrosion monitoring was also emphasized, with particular reference to the value of examining the number of corrosion related failures that have occurred over a fixed period of time. It was concluded that the ability to analyze samples of failed materials results in a better understanding of the cause of the failure, and is an integral part of designing any successful corrosion control program. tabs., figs.

Corrosion engineering

Energy Technology Data Exchange (ETDEWEB)

Fontana, M.G.

1986-01-01

This book emphasizes the engineering approach to handling corrosion. It presents corrosion data by corrosives or environments rather than by materials. It discusses the corrosion engineering of noble metals, ''exotic'' metals, non-metallics, coatings, mechanical properties, and corrosion testing, as well as modern concepts. New sections have been added on fracture mechanics, laser alloying, nuclear waste isolation, solar energy, geothermal energy, and the Statue of Liberty. Special isocorrosion charts, developed by the author, are introduced as a quick way to look at candidates for a particular corrosive.

Influence of corrosion layers on quantitative analysis

International Nuclear Information System (INIS)

Denker, A.; Bohne, W.; Opitz-Coutureau, J.; Rauschenberg, J.; Roehrich, J.; Strub, E.

2005-01-01

Art historians and restorers in charge of ancient metal objects are often reluctant to remove the corrosion layer evolved over time, as this would change the appearance of the artefact dramatically. Therefore, when an elemental analysis of the objects is required, this has to be done by penetrating the corrosion layer. In this work the influence of corrosion was studied on Chinese and Roman coins, where removal of oxidized material was possible. Measurements on spots with and without corrosion are presented and the results discussed

Corrosion in the nuclear power industry

International Nuclear Information System (INIS)

Danko, J.C.

1987-01-01

This article reviews the major corrosion problems in light water reactors, the research on the corrosion mechanism(s), and the development of engineering solutions and their implementation. To understand the occurrence of corrosion problems, a brief historical perspective of the corrosion design basis of commercial light water reactors, boiling water, and pressurized water reactors is necessary. Although corrosion was considered in the plant designs, it was not viewed as a serious problem. This was based on the results of laboratory experiments and in-reactor tests that did not indicate any major corrosion problems with the materials selected for the plant construction. However, the laboratory tests did not necessarily reproduce the reactor operating conditions and the early in-reactor test did not fully represent the commercial reactor conditions in all cases, and, finally, the test times were indeed of short duration relative to the plant design lifetime of 40 years. Thus, the design basis for the materials selection was determined on the favorable but limited test data that were available, and corrosion limitations on component integrity were therefore not anticipated

Achievments of corrosion science and corrosion protection technology

International Nuclear Information System (INIS)

Fontana, M.; Stehjl, R.

1985-01-01

Problems of corrosion-mechanical strength of metals, effect of corrosive media on creep characteristics are presented. New concepts of the mechanism of corrosion cracking and its relation to hydrogen embrittlement are described. Kinetics and mechanism of hydrogen embrittlement effect on the process of corrosion cracking of different steels and alloys are considered. The dependence of such types of failure on various structural factors is shown. Data on corrosion cracking of high-strength aluminium and titanium alloys, mechanism of the processes and protective methods are given

CORROSION RATE OF STEELS DX51D AND S220GD IN DIFFERENT CORROSION ENVIRONMENT

Directory of Open Access Journals (Sweden)

Alina Crina CIUBOTARIU

2016-06-01

stability of the steel decrease in time and corrosion stability coefficient increase at 6. For steel S220GD it was found a corrosion stability coefficient equal with 6 after 21 days of immersion and 5 after 28 days of immersion in 5% NaOH solution. In 0.5M NaCl solution the corrosion stability coefficient at steel S220GD was 6 for all period tested.

Corrosion life-time assessment of carbon steel and stainless alloys for geological disposal facility

International Nuclear Information System (INIS)

Kosaki, Akio; Komada, Hiroya

1993-01-01

The disposal facility for radioactive wastes requires long-term integrity. Metal is being considered for use as the engineered barrier which constructs the outer walls in such a facility, in order to prevent groundwater percolation. Thus, the most important problem for the integrity of the engineered barrier is corrosion by groundwater. There are two ways for using metal as an engineered barrier; one is as a structural material; and the other is as the inner-lining material of a concrete wall. This report discusses the corrosion lifetime assessment of carbon steel used as a structural and lining material, and stainless alloys, Type 304 steel and Titanium alloys used as lining materials. Corrosion potential and crevice corrosion are measured in the environment of neutral and alkalized water

Erosion–corrosion and corrosion properties of DLC coated low temperature Erosion–corrosion and corrosion properties of DLC coated low temperature

DEFF Research Database (Denmark)

Jellesen, Morten Stendahl; Christiansen, Thomas; Hilbert, Lisbeth Rischel

2009-01-01

of AISI 316 as substrate for DLC coatings are investigated. Corrosion and erosion–corrosion measurements were carried out on low temperature nitrided stainless steel AISI 316 and on low temperature nitrided stainless steel AISI 316 with a top layer of DLC. The combination of DLC and low temperature...... nitriding dramatically reduces the amount of erosion–corrosion of stainless steel under impingement of particles in a corrosive medium....

Passive Corrosion Behavior of Alloy 22

International Nuclear Information System (INIS)

R.B. Rebak; J.H. Payer

2006-01-01

Alloy 22 (NO6022) was designed to stand the most aggressive industrial applications, including both reducing and oxidizing acids. Even in the most aggressive environments, if the temperature is lower than 150 F (66 C) Alloy 22 would remain in the passive state having particularly low corrosion rates. In multi-ionic solutions that may simulate the behavior of concentrated ground water, even at near boiling temperatures, the corrosion rate of Alloy 22 is only a few nano-meters per year because the alloy is in the complete passive state. The corrosion rate of passive Alloy 22 decreases as the time increases. Immersion corrosion testing also show that the newer generation of Ni-Cr-Mo alloys may offer a better corrosion resistance than Alloy 22 only in some highly aggressive conditions such as in hot acids

Predicting concrete corrosion of sewers using artificial neural network.

Science.gov (United States)

Jiang, Guangming; Keller, Jurg; Bond, Philip L; Yuan, Zhiguo

2016-04-01

Corrosion is often a major failure mechanism for concrete sewers and under such circumstances the sewer service life is largely determined by the progression of microbially induced concrete corrosion. The modelling of sewer processes has become possible due to the improved understanding of in-sewer transformation. Recent systematic studies about the correlation between the corrosion processes and sewer environment factors should be utilized to improve the prediction capability of service life by sewer models. This paper presents an artificial neural network (ANN)-based approach for modelling the concrete corrosion processes in sewers. The approach included predicting the time for the corrosion to initiate and then predicting the corrosion rate after the initiation period. The ANN model was trained and validated with long-term (4.5 years) corrosion data obtained in laboratory corrosion chambers, and further verified with field measurements in real sewers across Australia. The trained model estimated the corrosion initiation time and corrosion rates very close to those measured in Australian sewers. The ANN model performed better than a multiple regression model also developed on the same dataset. Additionally, the ANN model can serve as a prediction framework for sewer service life, which can be progressively improved and expanded by including corrosion rates measured in different sewer conditions. Furthermore, the proposed methodology holds promise to facilitate the construction of analytical models associated with corrosion processes of concrete sewers. Copyright © 2016 Elsevier Ltd. All rights reserved.

The Tension and Puncture Properties of HDPE Geomembrane under the Corrosion of Leachate.

Science.gov (United States)

Xue, Qiang; Zhang, Qian; Li, Zhen-Ze; Xiao, Kai

2013-09-17

To investigate the gradual failure of high-density polyethylene (HDPE) geomembrane as a result of long-term corrosion, four dynamic corrosion tests were conducted at different temperatures and durations. By combining tension and puncture tests, we systematically studied the variation law of tension and puncture properties of the HDPE geomembrane under different corrosion conditions. Results showed that tension and puncture failure of the HDPE geomembrane was progressive, and tensile strength in the longitudinal grain direction was evidently better than that in the transverse direction. Punctures appeared shortly after puncture force reached the puncture strength. The tensile strength of geomembrane was in inversely proportional to the corrosion time, and the impact of corrosion was more obvious in the longitudinal direction than transverse direction. As corrosion time increased, puncture strength decreased and corresponding deformation increased. As with corrosion time, the increase of corrosion temperature induced the decrease of geomembrane tensile strength. Tensile and puncture strength were extremely sensitive to temperature. Overall, residual strength had a negative correlation with corrosion time or temperature. Elongation variation increased initially and then decreased with the increase in temperature. However, it did not show significant law with corrosion time. The reduction in puncture strength and the increase in puncture deformation had positive correlations with corrosion time or temperature. The geomembrane softened under corrosion condition. The conclusion may be applicable to the proper designing of the HDPE geomembrane in landfill barrier system.

Corrosion behavior of Cu during graphene growth by CVD

International Nuclear Information System (INIS)

Dong, Yuhua; Liu, Qingqing; Zhou, Qiong

2014-01-01

Highlights: • Graphene films were deposited on the Cu by chemical vapor deposition method. • Annealing affects the corrosion property of Cu. • Graphene films improve corrosion performance of Cu for a short period of time. - Abstract: The corrosion performance of Cu samples may be affected by annealing at high temperatures during graphene growth via the chemical vapor deposition method. In this study, multiple graphene films were deposited on Cu and characterized by Raman spectroscopy and transmission electron microscopy. The corrosion behavior of Cu immersed in 3.5 wt.% NaCl solution was investigated using electrochemical impedance spectroscopy. The Cu morphology was observed by optical microscopy and scanning electron microscopy. Results indicated that annealing affects the corrosion process of Cu. The presence of graphene films on the Cu substrate improved the corrosion performance of the material for a short period of time

Corrosion Evaluation and Corrosion Control of Steam Generators

International Nuclear Information System (INIS)

Maeng, W. Y.; Kim, U. C.; Sung, K. W.; Na, J. W.; Lee, Y. H.; Lee, D. H.; Kim, K. M.

2008-06-01

Corrosion damage significantly influences the integrity and efficiency of steam generator. Corrosion problems of steam generator are unsolved issues until now even though much effort is made around world. Especially the stress corrosion cracking of heat exchange materials is the first issue to be solved. The corrosion protection method of steam generator is important and urgent for the guarantee of nuclear plant's integrity. The objectives of this study are 1) to evaluate the corrosion properties of steam generator materials, 2) to optimize the water chemistry of steam generator and 3) to develop the corrosion protection method of primary and secondary sides of steam generator. The results will be reflected to the water chemistry guideline for improving the integrity and efficiency of steam generator in domestic power plants

Life time forecasting method upon occurrence of stress corrosion cracking of structure and test device therefor

International Nuclear Information System (INIS)

Anzai, Hideya; Kida, Toshitaka; Urayama, Yoshinao; Kikuchi, Eiji; Shimanuki, Sei; Kuniya, Jiro; Nakata, Kiyotomo; Izumitani, Masakiyo; Hattori, Shigeo.

1993-01-01

A load stress is applied to a metal piece made of a material identical with the constituent material of a structure and having the sensitivity enhanced to a predetermined level, and plurality of such pieces are immersed in a corrosive circumstance in this state. Then, the time from the immersion till the rupture thereof and the number of ruptured pieces of the metal pieces are detected while observing them. The relation with the probability of rupture is plotted on a paper to determine the life time for the occurrence of minimum stress corrosion creacks (SSC) of the metal pieces. Based on the relationship between the previously determined stress and the life time for the occurrence of minimum SSC, the ratio between the life time for the occurrence of minimum SSC relative to estimated stress applied to the structure and the life time for the occurrence of minimum SSC relative to the stress applied to the metal pieces is determined as a first SSC acceleration rate. The ratio between the time of occurrence for minimum SSC and the sensitivity is determined as a second SSC acceleration rate. The first and the second SSC acceleration rates are multiplied to estimate the time for the occurrence of SSC of the structure. Then, the life time for the occurrence of SSC for the equipments and structures can be recognized quantitatively, to prevent ruptures of actual equipments and extend the life time. (N.H.)

Corrosion-Activated Micro-Containers for Environmentally Friendly Corrosion Protective Coatings

Science.gov (United States)

Li, Wenyan; Buhrow, J. W.; Zhang, X.; Johnsey, M. N.; Pearman, B. P.; Jolley, S. T.; Calle, L. M.

2016-01-01

This work concerns the development of environmentally friendly encapsulation technology, specifically designed to incorporate corrosion indicators, inhibitors, and self-healing agents into a coating, in such a way that the delivery of the indicators and inhibitors is triggered by the corrosion process, and the delivery of self-healing agents is triggered by mechanical damage to the coating. Encapsulation of the active corrosion control ingredients allows the incorporation of desired autonomous corrosion control functions such as: early corrosion detection, hidden corrosion detection, corrosion inhibition, and self-healing of mechanical damage into a coating. The technology offers the versatility needed to include one or several corrosion control functions into the same coating.The development of the encapsulation technology has progressed from the initial proof-of-concept work, in which a corrosion indicator was encapsulated into an oil-core (hydrophobic) microcapsule and shown to be delivered autonomously, under simulated corrosion conditions, to a sophisticated portfolio of micro carriers (organic, inorganic, and hybrid) that can be used to deliver a wide range of active corrosion ingredients at a rate that can be adjusted to offer immediate as well as long-term corrosion control. The micro carriers have been incorporated into different coating formulas to test and optimize the autonomous corrosion detection, inhibition, and self-healing functions of the coatings. This paper provides an overview of progress made to date and highlights recent technical developments, such as improved corrosion detection sensitivity, inhibitor test results in various types of coatings, and highly effective self-healing coatings based on green chemistry. The NASA Kennedy Space Centers Corrosion Technology Lab at the Kennedy Space Center in Florida, U.S.A. has been developing multifunctional smart coatings based on the microencapsulation of environmentally friendly corrosion

Experiments and models of general corrosion and flow-assisted corrosion of materials in nuclear reactor environments

Science.gov (United States)

Cook, William Gordon

Corrosion and material degradation issues are of concern to all industries. However, the nuclear power industry must conform to more stringent construction, fabrication and operational guidelines due to the perceived additional risk of operating with radioactive components. Thus corrosion and material integrity are of considerable concern for the operators of nuclear power plants and the bodies that govern their operations. In order to keep corrosion low and maintain adequate material integrity, knowledge of the processes that govern the material's breakdown and failure in a given environment are essential. The work presented here details the current understanding of the general corrosion of stainless steel and carbon steel in nuclear reactor primary heat transport systems (PHTS) and examines the mechanisms and possible mitigation techniques for flow-assisted corrosion (FAC) in CANDU outlet feeder pipes. Mechanistic models have been developed based on first principles and a 'solution-pores' mechanism of metal corrosion. The models predict corrosion rates and material transport in the PHTS of a pressurized water reactor (PWR) and the influence of electrochemistry on the corrosion and flow-assisted corrosion of carbon steel in the CANDU outlet feeders. In-situ probes, based on an electrical resistance technique, were developed to measure the real-time corrosion rate of reactor materials in high-temperature water. The probes were used to evaluate the effects of coolant pH and flow on FAC of carbon steel as well as demonstrate of the use of titanium dioxide as a coolant additive to mitigated FAC in CANDU outlet feeder pipes.

Review on stress corrosion and corrosion fatigue failure of centrifugal compressor impeller

Science.gov (United States)

Sun, Jiao; Chen, Songying; Qu, Yanpeng; Li, Jianfeng

2015-03-01

Corrosion failure, especially stress corrosion cracking and corrosion fatigue, is the main cause of centrifugal compressor impeller failure. And it is concealed and destructive. This paper summarizes the main theories of stress corrosion cracking and corrosion fatigue and its latest developments, and it also points out that existing stress corrosion cracking theories can be reduced to the anodic dissolution (AD), the hydrogen-induced cracking (HIC), and the combined AD and HIC mechanisms. The corrosion behavior and the mechanism of corrosion fatigue in the crack propagation stage are similar to stress corrosion cracking. The effects of stress ratio, loading frequency, and corrosive medium on the corrosion fatigue crack propagation rate are analyzed and summarized. The corrosion behavior and the mechanism of stress corrosion cracking and corrosion fatigue in corrosive environments, which contain sulfide, chlorides, and carbonate, are analyzed. The working environments of the centrifugal compressor impeller show the behavior and the mechanism of stress corrosion cracking and corrosion fatigue in different corrosive environments. The current research methods for centrifugal compressor impeller corrosion failure are analyzed. Physical analysis, numerical simulation, and the fluid-structure interaction method play an increasingly important role in the research on impeller deformation and stress distribution caused by the joint action of aerodynamic load and centrifugal load.

Statistical analysis of electrochemical noise records at aluminium corrosion; Analisis estadistico de los registros de ruido electroquimico obtenidos en la corrosion del aluminio

Energy Technology Data Exchange (ETDEWEB)

Sanchez, A.; Sanjurjo, M.; Bouzada, F.; Urrejola, S.

2005-07-01

Given that the experimental signals obtained in an electrochemical noise measurement, ENM, are recorded over a discrete time period, the most direct way of analysing them will be in the time domain resorting to starting to statistical methods. These can be classified into two groups according to use; those which attempt to quantify the degree of the corrosion process (standard deviations, statistical power); and those which attempt to provide information on the corrosion mechanism (based on the assumption that the shape of the time records is a reflection of itself). Among the later the use of the average, the skewness and the kurtosis of the signals or the pitting index can be pointed out as being able to reflect the changes in the corrosion mechanism. Noise resistance stands out above all these parameters. In this work has undertaken the statistical treatment of ENM data obtained by subjecting aluminium to three electrolytes that provoke several types of corrosion in it: passivity, pitting corrosion and generalized corrosion. (Author) 22 refs.

Intergranular corrosion testing of austenitic stainless steels in nitric acid solutions

Energy Technology Data Exchange (ETDEWEB)

Whillock, G.O.H.; Dunnett, B. F. [British Nuclear Fuels plc, BNFL, B170, Sellafield, Seascale, Cumbria CA20 1PG (United Kingdom)

2004-07-01

In hot strong nitric acid solutions, stainless steels exhibit intergranular corrosion. Corrosion rates are often measured from immersion testing of specimens manufactured from the relevant material (e.g. plate or pipe). The corrosion rates, measured from weight loss, are found to increase with time prior to reaching steady state, which can take thousands of hours to achieve. The apparent increase in corrosion rate as a function of time was found to be an artefact due to the surface area of the specimen's being used in the corrosion rate calculations, rather than that of the true area undergoing active corrosion i.e. the grain boundaries. The steady state corrosion rate coincided with the onset of stable grain dropping, where the use of the surface area of the specimen to convert the weight loss measurements to corrosion rates was found to be appropriate. This was confirmed by sectioning of the specimens and measuring the penetration depths. The rate of penetration was found to be independent of time and no induction period was observed. A method was developed to shorten considerably the testing time to reach the steady state corrosion rate by use of a pre-treatment that induces grain dropping. The long-term corrosion rates from specimens which were pre-treated was similar to that achieved after prolonged testing of untreated (i.e. initially ground) specimens. The presence of cut surfaces is generally unavoidable in the simple immersion testing of specimens in test solutions. However, inaccuracy in the results may occur as the measured corrosion rate is often influenced by the orientation of the microstructure, the highest rates typically being observed on the cut surfaces. Two methods are presented which allow deconvolution of the corrosion rates from immersion testing of specimens containing cut surfaces, thus allowing reliable prediction of the long-term corrosion rate of plate surfaces. (authors)

Effect of zinc injection on BWR fuel cladding corrosion. Pt. 1. Study on an accelerated corrosion condition to evaluate corrosion resistance of zircaloy-2 fuel cladding

International Nuclear Information System (INIS)

Kawamura, Hirotaka; Kanbe, Hiromu; Furuya, Masahiro

2002-01-01

Japanese BWR utilities have a plan to apply zinc injection to the primary coolant in order to reduce radioactivity accumulation on the structure. Prior to applying the zinc injection to BWR plants, it is necessary to evaluate the effect of zinc injection on corrosion resistance of fuel cladding. The objective of this report was to examine the accelerated corrosion condition for evaluation of BWR fuel cladding corrosion resistance under non-irradiated conditions, as the first step of a zinc injection evaluation study. A heat transfer corrosion test facility, in which a two phase flow condition could be achieved, was designed and constructed. The effects of heat flux, void fraction and solution temperature on BWR fuel cladding corrosion resistance were quantitatively investigated. The main findings were as follows. (1) In situ measurements using high speed camera and a void sensor together with one dimensional two phase flow analysis results showed that a two phase flow simulated BWR core condition can be obtained in the corrosion test facility. (2) The heat transfer corrosion test results showed that the thickness of the zirconium oxide layer increased with increasing solution temperature and was independent of heat flux and void fraction. The corrosion accelerating factor was about 2.5 times in the case of a temperature increase from 288degC to 350degC. (author)

Corrosion mechanism of copper in palm biodiesel

International Nuclear Information System (INIS)

Fazal, M.A.; Haseeb, A.S.M.A.; Masjuki, H.H.

2013-01-01

Highlights: ► Corrosion of copper in biodiesel increases with the increase of immersion time. ► The corrosion patina is found to be composed of CuO, Cu 2 O, CuCO 3 and Cu(OH) 2 . ► Green CuCO 3 was found as the major corrosion product. ► The mechanisms governing corrosion of copper in palm biodiesel are discussed. - Abstract: Biodiesel is a promising alternative fuel. However, it causes enhanced corrosion of automotive materials, especially of copper based components. In the present study, corrosion mechanism of copper was investigated by scanning electron microscope (SEM), energy dispersive spectroscopy (EDS), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS). Compositional change of biodiesel due to the exposure of copper was also investigated. Corrosion patina on copper is found to be composed of Cu 2 O, CuO, Cu(OH) 2 and CuCO 3. Dissolved O 2 , H 2 O, CO 2 and RCOO − radical in biodiesel seem to be the leading factors in enhancing the corrosiveness of biodiesel.

Corrosion Evaluation and Corrosion Control of Steam Generators

Energy Technology Data Exchange (ETDEWEB)

Maeng, W. Y.; Kim, U. C.; Sung, K. W.; Na, J. W.; Lee, Y. H.; Lee, D. H.; Kim, K. M

2008-06-15

Corrosion damage significantly influences the integrity and efficiency of steam generator. Corrosion problems of steam generator are unsolved issues until now even though much effort is made around world. Especially the stress corrosion cracking of heat exchange materials is the first issue to be solved. The corrosion protection method of steam generator is important and urgent for the guarantee of nuclear plant's integrity. The objectives of this study are 1) to evaluate the corrosion properties of steam generator materials, 2) to optimize the water chemistry of steam generator and 3) to develop the corrosion protection method of primary and secondary sides of steam generator. The results will be reflected to the water chemistry guideline for improving the integrity and efficiency of steam generator in domestic power plants.

Corrosion cracking

International Nuclear Information System (INIS)

Goel, V.S.

1985-01-01

This book presents the papers given at a conference on alloy corrosion cracking. Topics considered at the conference included the effect of niobium addition on intergranular stress corrosion cracking, corrosion-fatigue cracking in fossil-fueled-boilers, fracture toughness, fracture modes, hydrogen-induced thresholds, electrochemical and hydrogen permeation studies, the effect of seawater on fatigue crack propagation of wells for offshore structures, the corrosion fatigue of carbon steels in seawater, and stress corrosion cracking and the mechanical strength of alloy 600

Statistical characterization of pitting corrosion process and life prediction

International Nuclear Information System (INIS)

Sheikh, A.K.; Younas, M.

1995-01-01

In order to prevent corrosion failures of machines and structures, it is desirable to know in advance when the corrosion damage will take place, and appropriate measures are needed to mitigate the damage. The corrosion predictions are needed both at development as well as operational stage of machines and structures. There are several forms of corrosion process through which varying degrees of damage can occur. Under certain conditions these corrosion processes at alone and in other set of conditions, several of these processes may occur simultaneously. For a certain type of machine elements and structures, such as gears, bearing, tubes, pipelines, containers, storage tanks etc., are particularly prone to pitting corrosion which is an insidious form of corrosion. The corrosion predictions are usually based on experimental results obtained from test coupons and/or field experiences of similar machines or parts of a structure. Considerable scatter is observed in corrosion processes. The probabilities nature and kinetics of pitting process makes in necessary to use statistical method to forecast the residual life of machine of structures. The focus of this paper is to characterization pitting as a time-dependent random process, and using this characterization the prediction of life to reach a critical level of pitting damage can be made. Using several data sets from literature on pitting corrosion, the extreme value modeling of pitting corrosion process, the evolution of the extreme value distribution in time, and their relationship to the reliability of machines and structure are explained. (author)

Engineering Task Plan for Fourth Generation Hanford Corrosion Monitoring System

International Nuclear Information System (INIS)

NORMAN, E.C.

2000-01-01

This Engineering Task Plan (ETP) describes the activities associated with the installation of cabinets containing corrosion monitoring equipment on tanks 241-AN-102 and 241-AN-107. The new cabinets (one per tank) will be installed adjacent to existing corrosion probes already installed in riser WST-RISER-016 on both tanks. The corrosion monitoring equipment to be installed utilizes the technique of electrochemical noise (EN) for monitoring waste tank corrosion. Typically, EN consists of low frequency (4 Hz) and small amplitude signals that are spontaneously generated by electrochemical reactions occurring at corroding or other surfaces. EN analysis is well suited for monitoring and identifying the onset of localized corrosion, and for measuring uniform corrosion rates. A typical EN based corrosion-monitoring system measures instantaneous fluctuations in corrosion current and potential between three nominally identical electrodes of the material of interest immersed in the environment of interest. Time-dependent fluctuations in corrosion current are described by electrochemical current noise, and time-dependent fluctuations of corrosion potential are described by electrochemical noise. The corrosion monitoring systems are designed to detect the onset of localized corrosion phenomena if tank conditions should change to allow these phenomena to occur. In addition to the EN technique, the systems also facilitate the use of the Linear Polarization Resistance (LPR) technique to collect uniform corrosion rate information. LPR measures the linearity at the origin of the polarization curve for overvoltages up to a few millivolts away from the rest potential or natural corrosion potential. The slope of the current vs. voltage plot gives information on uniform corrosion rates

Effect of Anodizing Time and Annealing Temperature on Photoelectrochemical Properties of Anodized TiO2 Nanotube for Corrosion Prevention Application

Directory of Open Access Journals (Sweden)

Misriyani Misriyani

2017-07-01

Full Text Available A study on the influence of anodizing time, annealing temperature and photoelectrochemical properties of TiO2 nanotube (TiO2 NT has been investigated. The crystallinity was investigated using X-Ray Diffraction and the anti-corrosion performance of stainless steel 304 (SS 304 coupled with TiO2 NT was evaluated using electrochemical techniques under ultraviolet exposure. The optimum anodizing condition occurs at a voltage of 20 V for 3 h. After anodizing, the TiO2 NT amorf was calcined at 500 °C to obtain anatase crystalline phase. For the photoelectrochemical property, the effects of pH and NaCl concentration on corrosion prevention have been examined. The result showed that the corrosion rate of stainless steel 304 coupled with TiO2 NT can be reduced up to 1.7 times compared to the uncoupled stainless steel 304 (3.05×10-6 to 1.78×10-6 mpy under ultraviolet exposure by shifted the photopotential to the more negative value (-0.302 V to -0.354 V at a pH of 8 and 3% NaCl concentration (-0.264 V to -0.291 V. In conclusion, the TiO2 NT films, which was prepared by anodization and followed by annealing can prevent the corrosion of stainless steel 304.

Pipeline corrosion prevention by pH stabilization or corrosion inhibitors

Energy Technology Data Exchange (ETDEWEB)

Nyborg, Rolf [Institute for Energy Technology, Oslo (Norway)

2009-07-01

In many offshore oil and gas projects the pipeline costs are a considerable part of the investment and can become prohibitively high if the corrosivity of the fluid necessitates the use of corrosion resistant alloys instead of carbon steel. Development of more robust and reliable methods for internal corrosion control can increase the application range of carbon steel and therefore have a large economic impact. Corrosion control of carbon steel pipelines has traditionally often been managed by the use of corrosion inhibitors. The pH stabilization technique has been successfully used for corrosion control of several large wet gas pipelines in the last years. This method has advantages over film forming corrosion inhibitors when no or little formation water is produced. The use of corrosion inhibitors in multiphase pipelines implies several challenges which are not fully accounted for in traditional corrosion inhibitor testing procedures. Specialized test procedures have been developed to take account for the presence of emulsions dispersions and sand and clay particles in corrosion inhibitor testing. (author)

Aqueous corrosion study on U-Zr alloy

International Nuclear Information System (INIS)

Pal, Titas; Venkatesan, V.; Kumar, Pradeep; Khan, K.B.; Kumar, Arun

2009-01-01

In low power or research reactor, U-Zr alloy is a potential candidate for dispersion fuel. Moreover, Zirconium has a low thermal-neutron cross section and uranium alloyed with Zr has excellent corrosion resistance and dimensional stability during thermal cycling. In the present study aqueous corrosion behavior of U-Zr alloy samples was studied in autoclave at 200 deg C temperature. Corrosion rate was determined from weight loss with time. (author)

77 FR 25141 - Corrosion-Resistant Carbon Steel Flat Products From Germany and South Korea: Extension of Time...

Science.gov (United States)

2012-04-27

...-Resistant Carbon Steel Flat Products From Germany and South Korea: Extension of Time Limits for Preliminary...) orders on corrosion-resistant carbon steel flat products (CORE) from Germany and South Korea (Korea... from Germany and South Korea: Adequacy Redetermination Memorandum,'' (April 20, 2012). The preliminary...

Underground pipeline corrosion

CERN Document Server

Orazem, Mark

2014-01-01

Underground pipelines transporting liquid petroleum products and natural gas are critical components of civil infrastructure, making corrosion prevention an essential part of asset-protection strategy. Underground Pipeline Corrosion provides a basic understanding of the problems associated with corrosion detection and mitigation, and of the state of the art in corrosion prevention. The topics covered in part one include: basic principles for corrosion in underground pipelines, AC-induced corrosion of underground pipelines, significance of corrosion in onshore oil and gas pipelines, n

Marine corrosion of mild steel at Lumut, Perak

Science.gov (United States)

Ting, Ong Shiou; Potty, Narayanan Sambu; Liew, Mohd. Shahir

2012-09-01

The corrosion rate of structural steels in the adverse marine and offshore environments affects the economic interest of offshore structures since the loss of steel may have significant impact on structural safety and performance. With more emphasis to maintain existing structures in service for longer time and hence to defer replacement costs, there is increasing interest in predicting corrosion rate at a given location for a given period of exposure once the protection coating or cathodic protection is lost. The immersion depth, salinity, steel composition and water pollution will be taken into account. Various corrosion allowances are prescribed for structural members by different standards. There are no studies to determine the appropriate corrosion allowance for steel structures in marine environment in Malaysia. The objectives of the research are to determine the nature and rate of corrosion in mm/year for steel structures in marine environment. It also tries to identify whether the corrosion rate is affected by differences in the chemical composition of the steels, and microalgae. Two sets of corrosion coupons of Type 3 Steel consisting of mild steel were fabricated and immersed in seawater using steel frames. The corrosion rate of the coupon in mm/ per year is estimated based on the material weight loss with time in service. The results are compared with recommendations of the code.

Statistical analysis of failure time in stress corrosion cracking of fuel tube in light water reactor

International Nuclear Information System (INIS)

Hirao, Keiichi; Yamane, Toshimi; Minamino, Yoritoshi

1991-01-01

This report is to show how the life due to stress corrosion cracking breakdown of fuel cladding tubes is evaluated by applying the statistical techniques to that examined by a few testing methods. The statistical distribution of the limiting values of constant load stress corrosion cracking life, the statistical analysis by making the probabilistic interpretation of constant load stress corrosion cracking life, and the statistical analysis of stress corrosion cracking life by the slow strain rate test (SSRT) method are described. (K.I.)

The influence of time-variable cathodic corrosion protection on a.c. corrosion; Einfluss von zeitlich variierendem kathodischem Korrosionsschutz auf die Wechselstromkorrosion

Energy Technology Data Exchange (ETDEWEB)

Buechler, Markus; Voute, Carl-Heinz; Joos, David [SGK Schweizerische Gesellschaft fuer Korrosionsschutz, Zuerich (Switzerland)

2011-07-01

The current limiting values for corrosion of pipelines under a.c. current stress may be difficult to apply to pipelines, owing to the very heterogeneous bedding of the pipeline, poor jacket quality, or high short-term a.c. voltages. In principle, periodic alternation between very high and very low protective currents may optimize cathodic corrosion protection. This pulsed current strategy was found to be effective in laboratory tests if the operating parameters are set accurately.

Simulation of Corrosion Process for Structure with the Cellular Automata Method

Science.gov (United States)

Chen, M. C.; Wen, Q. Q.

2017-06-01

In this paper, from the mesoscopic point of view, under the assumption of metal corrosion damage evolution being a diffusive process, the cellular automata (CA) method was proposed to simulate numerically the uniform corrosion damage evolution of outer steel tube of concrete filled steel tubular columns subjected to corrosive environment, and the effects of corrosive agent concentration, dissolution probability and elapsed etching time on the corrosion damage evolution were also investigated. It was shown that corrosion damage increases nonlinearly with increasing elapsed etching time, and the longer the etching time, the more serious the corrosion damage; different concentration of corrosive agents had different impacts on the corrosion damage degree of the outer steel tube, but the difference between the impacts was very small; the heavier the concentration, the more serious the influence. The greater the dissolution probability, the more serious the corrosion damage of the outer steel tube, but with the increase of dissolution probability, the difference between its impacts on the corrosion damage became smaller and smaller. To validate present method, corrosion damage measurements for concrete filled square steel tubular columns (CFSSTCs) sealed at both their ends and immersed fully in a simulating acid rain solution were conducted, and Faraday’s law was used to predict their theoretical values. Meanwhile, the proposed CA mode was applied for the simulation of corrosion damage evolution of the CFSSTCs. It was shown by the comparisons of results from the three methods aforementioned that they were in good agreement, implying that the proposed method used for the simulation of corrosion damage evolution of concrete filled steel tubular columns is feasible and effective. It will open a new approach to study and evaluate further the corrosion damage, loading capacity and lifetime prediction of concrete filled steel tubular structures.

Corrosion analysis in mooring chain links; Analise de corrosao em elos de amarras

Energy Technology Data Exchange (ETDEWEB)

Leal, Silvia N.; Pereira, Marcos V. [Pontificia Univ. Catolica do Rio de Janeiro, RJ (Brazil). Dept. de Ciencia dos Materiais e Metalurgia; Costa, Luis C. [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil). Centro de Pesquisas; Motta, Sergio H. [Brasilamarras - Companhia Brasileira de Amarras, Niteroi, RJ (Brazil)

2004-07-01

The purpose of this work was to characterize the localized corrosion phenomenon in the weld region of offshore mooring chain links type ORQ. In this sense, a number of chain links were selected after finishing their projected life time without corrosion signs (chains without corrosion) as well as chain links which showed a reduced life time caused by localized corrosion (chains with corrosion). In the sequence, electrochemistry tests evaluated the corrosion susceptibility of the different regions of the weld joint. The results showed that the heat affected zone concerning the chains with corrosion was the anodic region, with high corrosion rate, while the same region on the not corroded chains was the cathodic one, with low corrosion rate. (author)

Monitoring corrosion rates and localised corrosion in low conductivity water

DEFF Research Database (Denmark)

Hilbert, Lisbeth Rischel

2006-01-01

Monitoring of low corrosion rates and localised corrosion in a media with low conductivity is a challenge. In municipal district heating, quality control may be improved by implementing on-line corrosion monitoring if a suitable technique can be identified to measure both uniform and localised...... corrosion. Electrochemical techniques (LPR, EIS, crevice corrosion current) as well as direct measurement techniques (high-sensitive electrical resistance, weight loss) have been applied in operating plants. Changes in the corrosion processes are best monitored in non-aggressive, low conductivity media...

Modeling pore corrosion in normally open gold- plated copper connectors.

Energy Technology Data Exchange (ETDEWEB)

Battaile, Corbett Chandler; Moffat, Harry K.; Sun, Amy Cha-Tien; Enos, David George; Serna, Lysle M.; Sorensen, Neil Robert

2008-09-01

The goal of this study is to model the electrical response of gold plated copper electrical contacts exposed to a mixed flowing gas stream consisting of air containing 10 ppb H{sub 2}S at 30 C and a relative humidity of 70%. This environment accelerates the attack normally observed in a light industrial environment (essentially a simplified version of the Battelle Class 2 environment). Corrosion rates were quantified by measuring the corrosion site density, size distribution, and the macroscopic electrical resistance of the aged surface as a function of exposure time. A pore corrosion numerical model was used to predict both the growth of copper sulfide corrosion product which blooms through defects in the gold layer and the resulting electrical contact resistance of the aged surface. Assumptions about the distribution of defects in the noble metal plating and the mechanism for how corrosion blooms affect electrical contact resistance were needed to complete the numerical model. Comparisons are made to the experimentally observed number density of corrosion sites, the size distribution of corrosion product blooms, and the cumulative probability distribution of the electrical contact resistance. Experimentally, the bloom site density increases as a function of time, whereas the bloom size distribution remains relatively independent of time. These two effects are included in the numerical model by adding a corrosion initiation probability proportional to the surface area along with a probability for bloom-growth extinction proportional to the corrosion product bloom volume. The cumulative probability distribution of electrical resistance becomes skewed as exposure time increases. While the electrical contact resistance increases as a function of time for a fraction of the bloom population, the median value remains relatively unchanged. In order to model this behavior, the resistance calculated for large blooms has been weighted more heavily.

Corrosion chemistry closing comments: opportunities in corrosion science facilitated by operando experimental characterization combined with multi-scale computational modelling.

Science.gov (United States)

Scully, John R

2015-01-01

Recent advances in characterization tools, computational capabilities, and theories have created opportunities for advancement in understanding of solid-fluid interfaces at the nanoscale in corroding metallic systems. The Faraday Discussion on Corrosion Chemistry in 2015 highlighted some of the current needs, gaps and opportunities in corrosion science. Themes were organized into several hierarchical categories that provide an organizational framework for corrosion. Opportunities to develop fundamental physical and chemical data which will enable further progress in thermodynamic and kinetic modelling of corrosion were discussed. These will enable new and better understanding of unit processes that govern corrosion at the nanoscale. Additional topics discussed included scales, films and oxides, fluid-surface and molecular-surface interactions, selected topics in corrosion science and engineering as well as corrosion control. Corrosion science and engineering topics included complex alloy dissolution, local corrosion, and modelling of specific corrosion processes that are made up of collections of temporally and spatially varying unit processes such as oxidation, ion transport, and competitive adsorption. Corrosion control and mitigation topics covered some new insights on coatings and inhibitors. Further advances in operando or in situ experimental characterization strategies at the nanoscale combined with computational modelling will enhance progress in the field, especially if coupling across length and time scales can be achieved incorporating the various phenomena encountered in corrosion. Readers are encouraged to not only to use this ad hoc organizational scheme to guide their immersion into the current opportunities in corrosion chemistry, but also to find value in the information presented in their own ways.

Status of Database for Electrochemical Noise Based Corrosion Monitoring

International Nuclear Information System (INIS)

EDGEMON, G.L.

1999-01-01

Underground storage tanks made of mild steel are used to contain radioactive waste generated by plutonium production at the Hanford Site. Corrosion of the walls of these tanks is a major issue. Corrosion-related failure of waste tank walls could lead to the leakage of radioactive contaminants to the soil and groundwater. It is essential to monitor corrosion conditions of the tank walls to determine tank integrity and ensure safe waste storage until retrieval and final waste disposal can be accomplished. Corrosion monitoring/control is currently provided at the Hanford Site through a waste chemistry sampling and analysis program. In this process, tank waste is sampled, analyzed and compared to a selection of laboratory exposures of coupons in simulated waste. Tank wall corrosion is inferred by matching measured tank chemistries to the results of the laboratory simulant testing. This method is expensive, time consuming, and does not yield real-time data. A project to improve the Hanford Site's corrosion monitoring strategy was started in 1995

Cracking and corrosion recovery boiler

Energy Technology Data Exchange (ETDEWEB)

Suik, H [Tallinn Technical University, Horizon Pulp and Paper, Tallinn (Estonia)

1999-12-31

The corrosion of heat surfaces and the cracking the drums are the main problems of the recovery boiler. These phenomena have been appeared during long-term operation of boiler `Mitsubishi - 315` erected at 1964. Depth of the crack is depending on the number of shutdowns and on operation time. Corrosion intensity of different heat surfaces is varying depend on the metal temperature and the conditions at place of positioning of tube. The lowest intensity of corrosion is on the bank tubes and the greatest is on the tubes of the second stage superheater and on the tubes at the openings of air ports. (orig.) 5 refs.

Cracking and corrosion recovery boiler

Energy Technology Data Exchange (ETDEWEB)

Suik, H. [Tallinn Technical University, Horizon Pulp and Paper, Tallinn (Estonia)

1998-12-31

The corrosion of heat surfaces and the cracking the drums are the main problems of the recovery boiler. These phenomena have been appeared during long-term operation of boiler `Mitsubishi - 315` erected at 1964. Depth of the crack is depending on the number of shutdowns and on operation time. Corrosion intensity of different heat surfaces is varying depend on the metal temperature and the conditions at place of positioning of tube. The lowest intensity of corrosion is on the bank tubes and the greatest is on the tubes of the second stage superheater and on the tubes at the openings of air ports. (orig.) 5 refs.

Corrosion of steel tanks in liquid nuclear wastes

International Nuclear Information System (INIS)

Carranza, Ricardo M.; Giordano, Celia M.; Saenz, Eduardo

2005-01-01

The objective of this work is to understand how solution chemistry would impact on the corrosion of waste storage steel tanks at the Hanford Site. Future tank waste operations are expected to process wastes that are more dilute with respect to some current corrosion inhibiting waste constituents. Assessment of corrosion damage and of the influence of exposure time and electrolyte composition, using simulated (non-radioactive) wastes, of the double-shell tank wall carbon steel alloys is being conducted in a statistically designed long-term immersion experiment. Corrosion rates at different times of immersion were determined using both weight-loss determinations and electrochemical impedance spectroscopy measurements. Localized corrosion susceptibility was assessed using short-term cyclic potentiodynamic polarization curves. The results presented in this paper correspond to electrochemical and weight-loss measurements of the immersed coupons during the first year of immersion from a two year immersion plan. A good correlation was obtained between electrochemical measurements, weight-loss determinations and visual observations. Very low general corrosion rates ( -1 ) were estimated using EIS measurements, indicating that general corrosion rate of the steel in contact with liquid wastes would no be a cause of tank failure even for these out-of-chemistry limit wastes. (author) [es

A strain-mediated corrosion model for bioabsorbable metallic stents.

Science.gov (United States)

Galvin, E; O'Brien, D; Cummins, C; Mac Donald, B J; Lally, C

2017-06-01

This paper presents a strain-mediated phenomenological corrosion model, based on the discrete finite element modelling method which was developed for use with the ANSYS Implicit finite element code. The corrosion model was calibrated from experimental data and used to simulate the corrosion performance of a WE43 magnesium alloy stent. The model was found to be capable of predicting the experimentally observed plastic strain-mediated mass loss profile. The non-linear plastic strain model, extrapolated from the experimental data, was also found to adequately capture the corrosion-induced reduction in the radial stiffness of the stent over time. The model developed will help direct future design efforts towards the minimisation of plastic strain during device manufacture, deployment and in-service, in order to reduce corrosion rates and prolong the mechanical integrity of magnesium devices. The need for corrosion models that explore the interaction of strain with corrosion damage has been recognised as one of the current challenges in degradable material modelling (Gastaldi et al., 2011). A finite element based plastic strain-mediated phenomenological corrosion model was developed in this work and was calibrated based on the results of the corrosion experiments. It was found to be capable of predicting the experimentally observed plastic strain-mediated mass loss profile and the corrosion-induced reduction in the radial stiffness of the stent over time. To the author's knowledge, the results presented here represent the first experimental calibration of a plastic strain-mediated corrosion model of a corroding magnesium stent. Copyright © 2017 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

Review of corrosion causes and corrosion control in a technical facility

International Nuclear Information System (INIS)

Charng, T.; Lansing, F.

1982-06-01

Causes of corrosion of metals and their alloys are reviewed. The corrosion mechanism is explained by electrochemical reaction theory. The causes and methods of controlling of both physiochemical corrosion and biological corrosion are presented. Factors which influence the rate of corrosion are also discussed

Accelerated Test Method for Corrosion Protective Coatings Project

Science.gov (United States)

Falker, John; Zeitlin, Nancy; Calle, Luz

2015-01-01

This project seeks to develop a new accelerated corrosion test method that predicts the long-term corrosion protection performance of spaceport structure coatings as accurately and reliably as current long-term atmospheric exposure tests. This new accelerated test method will shorten the time needed to evaluate the corrosion protection performance of coatings for NASA's critical ground support structures. Lifetime prediction for spaceport structure coatings has a 5-year qualification cycle using atmospheric exposure. Current accelerated corrosion tests often provide false positives and negatives for coating performance, do not correlate to atmospheric corrosion exposure results, and do not correlate with atmospheric exposure timescales for lifetime prediction.

Microbiologically influenced corrosion in ship ballast tanks

NARCIS (Netherlands)

Heyer, A.

2013-01-01

Microbiologically influenced corrosion (MIC) is known to be a dangerous process in ship tanks due to its rapid and yet unpredictable occurrence, leading to extremely fast local corrosion, possibly jeopardizing the structural integrity, in a relatively short time. This project focuses on a

Corrosion of porous silicon in tetramethylammonium hydroxide solution

International Nuclear Information System (INIS)

Lai, Chuan; Li, Xue-Ming; Zou, Li-Ke; Chen, Qiang; Xie, Bin; Li, Yu-Lian; Li, Xiao-Lin; Tao, Zhi

2014-01-01

Highlights: • The corrosion of porous silicon in (CH 3 ) 4 NOH solution was studied. • The residue of corrosion products was a mixture of [(CH 3 ) 4 N] 2 SiO 3 and SiO 2 . • The effect factors for porous silicon corrosion were elaborately investigated. • The additive of ethanol in (CH 3 ) 4 NOH solution could reduce the corrosion rate. • The 1.0 M (CH 3 ) 4 NOH could act as an applicable and novel corrosion solution. - Abstract: Corrosion of porous silicon in tetramethylammonium hydroxide (TMAH) solution was studied using weight loss measurements and scanning electron microscope. The effects of temperature, concentration of TMAH and volume ratio of ethanol in 1.0 M TMAH on corrosion rate and corrosion time were elaborately investigated. The residue of corrosion products were characterized as a mixture of [(CH 3 ) 4 N] 2 SiO 3 and SiO 2 . A comparative test among TMAH, KOH and NaOH illustrated that the 1.0 M TMAH could act as an applicable and novel corrosion solution to remove porous silicon layer for determining the porosity of porous silicon

The Proposed Yucca Mountain Repository From A Corrosion Perspective

International Nuclear Information System (INIS)

J.H. Payer

2005-01-01

Corrosion is a primary determinant of waste package performance at the proposed Yucca Mountain Repository and will control the delay time for radionuclide transport from the waste package. Corrosion is the most probable and most likely degradation process that will determine when packages will be penetrated and the shape size and distribution of those penetrations. The general issues in corrosion science, materials science and electrochemistry are well defined, and the knowledge base is substantial for understanding corrosion processes. In this paper, the Yucca Mountain Repository is viewed from a corrosion perspective

Corrosion/95 conference papers

International Nuclear Information System (INIS)

Anon.

1995-01-01

The papers in this conference represent the latest technological advances in corrosion control and prevention. The following subject areas are covered: cathodic protection in natural waters; materials for fossil fuel combustion and conversion systems; modern problems in atmospheric corrosion; innovative ideas for controlling the decaying infrastructure; deposits and their effects on corrosion in industry; volatile high temperature and non aqueous corrosion inhibitors; corrosion of light-weight and precoated metals for automotive application; refining industry corrosion; corrosion in pulp and paper industry; arctic/cold weather corrosion; materials selection for waste incinerators and associated equipment; corrosion measurement technology; environmental cracking of materials; advancing technology in the coating industry; corrosion in gas treating; green inhibition; recent advances in corrosion control of rail equipment; velocity effects and erosion corrosion in oil and gas production; marine corrosion; corrosion of materials in nuclear systems; underground corrosion control; corrosion in potable and industrial water systems in buildings and its impact on environmental compliance; deposit related boiler tube failures; boiler systems monitoring and control; recent developments and experiences in reactive metals; microbiologically influenced corrosion; corrosion and corrosion control for steel reinforced concrete; international symposium on the use of 12 and 13 Cr stainless steels in oil and gas production environments; subsea corrosion /erosion monitoring in production facilities; fiberglass reinforced pipe and tubulars in oilfield service; corrosion control technology in power transmission and distribution; mechanisms and methods of scale and deposit control; closing the loop -- results oriented cooling system monitoring and control; and minimization of aqueous discharge

The Proposed Yucca Mountain Repository From A Corrosion Perspective

International Nuclear Information System (INIS)

J.H. Payer

2005-01-01

Corrosion is a primary determinant of waste package performance at the proposed Yucca Mountain Repository and will control the delay time for radionuclide transport from the waste package. Corrosion is the most probable and most likely degradation process that will determine when packages will be penetrated and the shape, size, and distribution of those penetrations. The general issues in corrosion science, materials science and electrochemistry are well defined, and the knowledge base is substantial for understanding corrosion processes. In this paper, the Yucca Mountain Repository is viewed from a corrosion perspective. A major component of the long-term strategy for safe disposal of nuclear waste at the Yucca Mountain Repository is first to completely isolate the radionuclides in the waste packages for long times and to greatly retard the egress and transport of radionuclides from penetrated packages. Therefore, long-lived waste packages are important. The corrosion resistance of the waste package outer canister is reviewed, and a framework for the analysis of localized corrosion processes is presented. An overview is presented of the Materials Performance targeted thrust of the U.S. Department of Energy/Office of Civilian Radioactive Waste Management's Office of Science and Technology and International. The thrust program strives for increased scientific understanding, enhanced process models and advanced technologies for corrosion control

Microbially influenced corrosion of stainless steel by marine bacterium Vibrio natriegens: (I) Corrosion behavior

Energy Technology Data Exchange (ETDEWEB)

Cheng Sha; Tian Jintao [Institute of Materials Science and Engineering, Ocean University of China, Qingdao 266100 (China); Chen Shougang, E-mail: sgchen@ouc.edu.cn [Institute of Materials Science and Engineering, Ocean University of China, Qingdao 266100 (China); Lei Yanhua; Chang Xueting; Liu Tao [Institute of Materials Science and Engineering, Ocean University of China, Qingdao 266100 (China); Yin Yansheng, E-mail: yys2006@ouc.edu.cn [Institute of Materials Science and Engineering, Ocean University of China, Qingdao 266100 (China)

2009-04-30

The microbially influenced corrosion of stainless steel (SS) by marine bacterium Vibrio natriegens (V. natriegens) was investigated using surface analysis (atomic force microscopy (AFM), scanning electron microscopy (SEM), and energy dispersive X-ray analysis (EDXA)) and electrochemical techniques (the open circuit potential, electrochemical impedance spectroscopy (EIS), and potentiodynamic polarization curves ). AFM images corroborated the results from the EIS models which show biofilm attachment and subsequent detachment over time. The SEM images revealed the occurrence of micro-pitting corrosion underneath the biofilms on the metal surface after the biofilm removal. The presence of carbon, oxygen, phosphor and sulfur obtained from EDXA proved the formation of biofilm. The electrochemical results showed that the corrosion of SS was accelerated in the presence of V. natriegens based on the decrease in the resistance of the charge transfer resistance (R{sub ct}) obtained from EIS and the increase in corrosion current densities obtained from potentiodynamic polarization curves.

EUROCORR 2007 - The European corrosion congress - Progress by corrosion control. Book of Abstracts

International Nuclear Information System (INIS)

2007-01-01

This book of abstracts contains lectures, workshops and posters which were held on the European Corrosion Congress 2007 in Freiburg (Germany). The main topics of the sessions and posters are: 1. Corrosion and scale inhibition; 2. Corrosion by hot gases and combustion products; 3. Nuclear corrosion; 4. Environment sensitive fracture; 5. Surface Science; 6. Physico-chemical methods of corrosion testing; 7. Marine corrosion; 8. Microbial corrosion; 9. Corrosion of steel in concrete; 10. Corrosion in oil and gas production; 11. Coatings; 12. Corrosion in the refinery industry; 13. Cathodic protection; 14. Automotive Corrosion; 15. Corrosion of polymer materials. The main topics of the workshops are: 1. High temperature corrosion in the chemical, refinery and petrochemical industries; 2. Bio-Tribocorrosion; 3. Stress corrosion cracking in nuclear power plants; 4. Corrosion monitoring in nuclear systems; 5. Cathodic protection for marine and offshore environments; 6. Self-healing properties of new surface treatments; 7. Bio-Tribocorrosion - Cost 533/Eureka-ENIWEP-Meeting; 8. Drinking water systems; 9. Heat exchangers for seawater cooling

Fatigue strength degradation of metals in corrosive environments

Science.gov (United States)

Adasooriya, N. D.; Hemmingsen, T.; Pavlou, D.

2017-12-01

Structures exposed to aggressive environmental conditions are often subjected to time-dependent loss of coating and loss of material due to corrosion; this causes reduction in the cross-sectional properties of the members, increased surface roughness, surface irregularities and corrosion pits, and degradation of material strengths. These effects have been identified and simulated in different research studies. However, time and corrosive media dependent fatigue strength curves for materials have not been discussed in the design or assessment guidelines for structures. This paper attempts to review the corrosion degradation process and available approaches/models used to determine the fatigue strength of corroded materials and to interpolate corrosion deterioration data. High cycle fatigue and full range fatigue life formulae for fatigue strength of corroded materials are proposed. The above formulae depend on the endurance limit of corroded material, in addition to the stress-life fatigue curve parameters of the uncorroded material. The endurance limit of corroded material can either be determined by a limited number of tests in the very high-cycle fatigue region or predicted by an analytical approach. Comparison with experimentally measured corrosion fatigue behavior of several materials is provided and discussed.

Corrosion of aluminium in soft drinks.

Science.gov (United States)

Seruga, M; Hasenay, D

1996-04-01

The corrosion of aluminium (Al) in several brands of soft drinks (cola- and citrate-based drinks) has been studied, using an electrochemical method, namely potentiodynamic polarization. The results show that the corrosion of Al in soft drinks is a very slow, time-dependent and complex process, strongly influenced by the passivation, complexation and adsorption processes. The corrosion of Al in these drinks occurs principally due to the presence of acids: citric acid in citrate-based drinks and orthophosphoric acid in cola-based drinks. The corrosion rate of Al rose with an increase in the acidity of soft drinks, i.e. with increase of the content of total acids. The corrosion rates are much higher in the cola-based drinks than those in citrate-based drinks, due to the facts that: (1) orthophosphoric acid is more corrosive to Al than is citric acid, (2) a quite different passive oxide layer (with different properties) is formed on Al, depending on whether the drink is cola or citrate based. The method of potentiodynamic polarization was shown as being very suitable for the study of corrosion of Al in soft drinks, especially if it is combined with some non-electrochemical method, e.g. graphite furnace atomic absorption spectrometry (GFAAS).

Ultrasonic guided wave for monitoring corrosion of steel bar

Science.gov (United States)

Liu, Xi; Qin, Lei; Huang, Bosheng

2018-01-01

Steel corrosion of reinforced concrete structures has become a serious problem all over the word. In this paper, the work aims at monitoring steel corrosion using ultrasonic guided wave (UGW). Ultrasonic guided wave monitoring is a dynamic and non-destructive testing technology. The advantages of ultrasonic guided wave monitoring for reinforcement corrosion are real-time, online and continuous. In addition, it can judge the different stages of steel bar corrosion, which achieved non-destructive detection.

Evaluations of corrosion resistance of Ni-Cr plated and Zn-plated Fe Substrates Using an Electrolytic Corrosion Test

International Nuclear Information System (INIS)

Lee, Jaebong; Kim, Kyungwook; Park, Minwoo; Song, Taejun; Lee, Chaeseung; Lee, Euijong; Kim, Sangyeol

2013-01-01

An Eectrolytic Corrosion(EC) test method was evaluated by the comparison with Copper Accelerated Acetic Salt Spray(CASS) and Neutral Salt Spray(SS) tests. Those methods were applied in order to evaluate corrosion resistance of Ni-Cr plated and Zn-plated Fe substrates. The correlations between results obtained by different test methods were investigated. Results showed that the electrochemical method such as the EC test method was superior to the conventional methods such as CASS and SS, in terms of the quantitative accuracy and the test-time span. Furthermore, the EC test method provided the useful means to estimate the initiation of corrosion of each layer by monitoring the rest potentials of the coated layers such as Ni, Cr, and Zn on Fe substrate. With regard to test time spans, the EC test provided the 78 times and 182 times faster results than the CASS test in cases of Fe + 5μm Ni + 0.5 μm Cr and Fe + 20 μm Ni + 0.5 μm Cr respectively, while the EC test was 85 times faster results than the Salt Spray test in the case of Fe + 20 g/m 2 Zn. Therefore, the EC test can be the better method to evaluate the resistance to corrosion of coated layers than the conventional methods such as the SS test and the CASS

Corrosion allowances for sodium heated steam generators: evaluation of effects and extrapolation to component life time

Energy Technology Data Exchange (ETDEWEB)

Grosser, E E; Menken, G

1975-07-01

Steam generator tubes are subjected to two categories of corrosion; metal/sodium reactions and metal/water-steam interactions. Referring to these environmental conditions the relevant parameters are discussed. The influences of these parameters on the sodium corrosion and water/steam-reactions are evaluated. Extrapolations of corrosion values to steam generator design conditions are performed and discussed in detail. (author)

Corrosion allowances for sodium heated steam generators: evaluation of effects and extrapolation to component life time

International Nuclear Information System (INIS)

Grosser, E.E.; Menken, G.

1975-01-01

Steam generator tubes are subjected to two categories of corrosion; metal/sodium reactions and metal/water-steam interactions. Referring to these environmental conditions the relevant parameters are discussed. The influences of these parameters on the sodium corrosion and water/steam-reactions are evaluated. Extrapolations of corrosion values to steam generator design conditions are performed and discussed in detail. (author)

Numerical Study of Corrosion Crack Opening

DEFF Research Database (Denmark)

Thoft-Christensen, Palle; Frandsen, Henrik Lund; Svensson, Staffan

2008-01-01

is proportional. More recently, the constant of proportionality, the so-called crack-corrosion index, has been studied further with respect to its dependence on the diameter of the reinforcement and the concrete cover. In the present paper the above-mentioned work is presented and extended with more realistic 3D......-models of the cracked concrete beam. The crack-corrosion index is evaluated for a variation of different parameters, i.e. bar diameter, concrete cover, crack length and type of corrosion product. This paper is an extended version of a paper by Thoft-Christensen et al. (2005) presented at the IFIP WG 7.5 Conference...... for the corrosion crack opening. Experiments and theoretical analysis by a numerical method, FEM, support that the relation between the reduction of the reinforcement bar diameter due to corrosion and the corresponding increase in crack width for a given time interval, measured on the surface of a concrete specimen...

Corrosion and stress corrosion cracking in supercritical water

Science.gov (United States)

Was, G. S.; Ampornrat, P.; Gupta, G.; Teysseyre, S.; West, E. A.; Allen, T. R.; Sridharan, K.; Tan, L.; Chen, Y.; Ren, X.; Pister, C.

2007-09-01

Supercritical water (SCW) has attracted increasing attention since SCW boiler power plants were implemented to increase the efficiency of fossil-based power plants. The SCW reactor (SCWR) design has been selected as one of the Generation IV reactor concepts because of its higher thermal efficiency and plant simplification as compared to current light water reactors (LWRs). Reactor operating conditions call for a core coolant temperature between 280 °C and 620 °C at a pressure of 25 MPa and maximum expected neutron damage levels to any replaceable or permanent core component of 15 dpa (thermal reactor design) and 100 dpa (fast reactor design). Irradiation-induced changes in microstructure (swelling, radiation-induced segregation (RIS), hardening, phase stability) and mechanical properties (strength, thermal and irradiation-induced creep, fatigue) are also major concerns. Throughout the core, corrosion, stress corrosion cracking, and the effect of irradiation on these degradation modes are critical issues. This paper reviews the current understanding of the response of candidate materials for SCWR systems, focusing on the corrosion and stress corrosion cracking response, and highlights the design trade-offs associated with certain alloy systems. Ferritic-martensitic steels generally have the best resistance to stress corrosion cracking, but suffer from the worst oxidation. Austenitic stainless steels and Ni-base alloys have better oxidation resistance but are more susceptible to stress corrosion cracking. The promise of grain boundary engineering and surface modification in addressing corrosion and stress corrosion cracking performance is discussed.

Corrosion/96 conference papers

International Nuclear Information System (INIS)

Anon.

1996-01-01

Topics covered by this conference include: cathodic protection in natural waters; cleaning and repassivation of building HVAC systems; worldwide opportunities in flue gas desulfurization; advancements in materials technology for use in oil and gas service; fossil fuel combustion and conversion; technology of corrosion inhibitors; computers in corrosion control--modeling and information processing; recent experiences and advances of austenitic alloys; managing corrosion with plastics; corrosion measurement technology; corrosion inhibitors for concrete; refining industry; advances in corrosion control for rail and tank trailer equipment; CO 2 corrosion--mechanisms and control; microbiologically influenced corrosion; corrosion in nuclear systems; role of corrosion in boiler failures; effects of water reuse on monitoring and control technology in cooling water applications; methods and mechanisms of scale and deposit control; corrosion detection in petroleum production lines; underground corrosion control; environmental cracking--relating laboratory results and field behavior; corrosion control in reinforced concrete structures; corrosion and its control in aerospace and military hardware; injection and process addition facilities; progress reports on the results of reinspection of deaerators inspected or repaired per RP0590 criteria; near 100% volume solids coating technology and application methods; materials performance in high temperature environments containing halides; impact of toxicity studies on use of corrosion/scale inhibitors; mineral scale deposit control in oilfield related operations; corrosion in gas treating; marine corrosion; cold climate corrosion; corrosion in the pulp and paper industry; gaseous chlorine alternatives in cooling water systems; practical applications of ozone in recirculating cooling water systems; and water reuse in industry. Over 400 papers from this conference have been processed separately for inclusion on the data base

Corrosion/94 conference papers

International Nuclear Information System (INIS)

Anon.

1994-01-01

The approximately 500 papers from this conference are divided into the following sections: Rail transit systems--stray current corrosion problems and control; Total quality in the coatings industry; Deterioration mechanisms of alloys at high temperatures--prevention and remediation; Research needs and new developments in oxygen scavengers; Computers in corrosion control--knowledge based system; Corrosion and corrosivity sensors; Corrosion and corrosion control of steel reinforced concrete structures; Microbiologically influenced corrosion; Practical applications in mitigating CO 2 corrosion; Mineral scale deposit control in oilfield-related operations; Corrosion of materials in nuclear systems; Testing nonmetallics for life prediction; Refinery industry corrosion; Underground corrosion control; Mechanisms and applications of deposit and scale control additives; Corrosion in power transmission and distribution systems; Corrosion inhibitor testing and field application in oil and gas systems; Decontamination technology; Ozone in cooling water applications, testing, and mechanisms; Corrosion of water and sewage treatment, collection, and distribution systems; Environmental cracking of materials; Metallurgy of oil and gas field equipment; Corrosion measurement technology; Duplex stainless steels in the chemical process industries; Corrosion in the pulp and paper industry; Advances in cooling water treatment; Marine corrosion; Performance of materials in environments applicable to fossil energy systems; Environmental degradation of and methods of protection for military and aerospace materials; Rail equipment corrosion; Cathodic protection in natural waters; Characterization of air pollution control system environments; and Deposit-related problems in industrial boilers. Papers have been processed separately for inclusion on the data base

Detection and characterization of corrosion of bridge cables by time domain reflectometry

Science.gov (United States)

Liu, Wei; Hunsperger, Robert G.; Folliard, Kevin; Chajes, Michael J.; Barot, Jignesh; Jhaveri, Darshan; Kunz, Eric

1999-02-01

In this paper, we develop and demonstrate a nondestructive evaluation technique for corrosion detection of embedded or encased steel cables. This technique utilizes time domain reflectometry (TDR), which has been traditionally used to detect electrical discontinuities in transmission lines. By applying a sensor wire along with the bridge cable, we can model the cable as an asymmetric, twin-conductor transmission line. Physical defects of the bridge cable will change the electromagnetic properties of the line and can be detected by TDR. Furthermore, different types of defects can be modeled analytically, and identified using TDR. TDR measurement results from several fabricated bridge cable sections with built-in defects are reported.

Aluminum corrosion product release kinetics

Energy Technology Data Exchange (ETDEWEB)

Edwards, Matt, E-mail: Matthew.Edwards@cnl.ca; Semmler, Jaleh; Guzonas, Dave; Chen, Hui Qun; Toor, Arshad; Hoendermis, Seanna

2015-07-15

Highlights: • Release of Al corrosion product was measured in simulated post-LOCA sump solutions. • Increased boron was found to enhance Al release kinetics at similar pH. • Models of Al release as functions of time, temperature, and pH were developed. - Abstract: The kinetics of aluminum corrosion product release was examined in solutions representative of post-LOCA sump water for both pressurized water and pressurized heavy-water reactors. Coupons of AA 6061 T6 were exposed to solutions in the pH 7–11 range at 40, 60, 90 and 130 °C. Solution samples were analyzed by inductively coupled plasma atomic emission spectroscopy, and coupon samples were analyzed by secondary ion mass spectrometry. The results show a distinct “boron effect” on the release kinetics, expected to be caused by an increase in the solubility of the aluminum corrosion products. New models were developed to describe both sets of data as functions of temperature, time, and pH (where applicable)

Time-temperature influence on the corrosion resistance of Ni-Cr-Nb superalloys in contact with Na2SO4-V2O5 molten mixtures

International Nuclear Information System (INIS)

Otero, E.; Pardo, A.; Hernaez, J.; Hierro, P.

1990-01-01

Corrosion rate data obtained by the polarization resistance method in nickel-base superalloys in contact with Na 2 SO 4 -V 2 O 5 molten mixtures are presented. The instrumental technique is also described. Time-temperature influence on the corrosion kinetics in the described conditions is discussed (Author)

The corrosion behavior of hafnium in high-temperature-water environments

Energy Technology Data Exchange (ETDEWEB)

Rishel, D.M.; Smee, J.D.; Kammenzind, B.F.

1999-10-01

The high-temperature-water corrosion performance of hafnium is evaluated. Corrosion kinetic data are used to develop correlations that are a function of time and temperature. The evaluation is based on corrosion tests conducted in out-of-pile autoclaves and in out-of-flux locations of the Advanced Test Reactor (ATR) at temperatures ranging from 288 to 360 C. Similar to the corrosion behavior of unalloyed zirconium, the high-temperature-water corrosion response of hafnium exhibits three corrosion regimes: pretransition, posttransition, and spalling. In the pretransition regime, cubic corrosion kinetics are exhibited, whereas in the posttransition regime, linear corrosion kinetics are exhibited. Because of the scatter in the spalling regime data, it is not reasonable to use a best fit of the data to describe spalling regime corrosion. Data also show that neutron irradiation does not alter the corrosion performance of hafnium. Finally, the data illustrate that the corrosion rate of hafnium is significantly less than that of Zircaloy-2 and Zircaloy-4.

Assessing corrosion in oil refining and petrochemical processing

Directory of Open Access Journals (Sweden)

Randy C. John

2004-03-01

Full Text Available This paper summarizes the development of an information system used to manage corrosion of metals and alloys by high temperature gases found in many different oil refining, petrochemical, power generation, and chemical processes. The database currently represents about 7.9 million h of exposure time for about 5,500 tests with 89 commercial alloys for a temperature range of 200 - 1,200°C. The system manages corrosion data from well-defined exposures and determines corrosion product stabilities. New models used in the analysis of thermochemical data for the Fe-Ni-Cr-Co-C-O-S-N-H system are being compiled. All known phases based upon combinations of the elements have been analyzed to allow complete assessments of corrosion product stabilities. Use of these data allows prediction of stable corrosion products and hence identification of the possible dominant corrosion mechanisms. The system has the potential to be used in corrosion research, alloy development, failure analysis, lifetime prediction, and process operations evaluations. The corrosion mechanisms emphasized are oxidation, sulfidation, sulfidation/oxidation, and carburization.

Real-time corrosion monitoring of steel influenced by microbial activity (SRB) under controlled seawater injection conditions

Energy Technology Data Exchange (ETDEWEB)

Kane, Russell D. [InterCorr International, Inc., 14503 Bammel N. Houston Road, Suite 300, Houston, TX 77019 (United States); Campbell, Scott [Commercial Microbiology Inc., 10400 Westoffice Drive Suite 107, Houston, TX 77042 (United States)

2004-07-01

An experimental study of microbiologically influenced corrosion (MIC) was conducted involving online, real-time monitoring of a bio-film loop under controlled conditions simulating oil field water handling and injection. Bio-film growth, MIC and biocide efficacy were monitored using an automated, multi-technique monitoring system including linear polarization resistance, electrochemical noise and harmonic distortion analysis. This data was correlated with conventional off-line methods to differentiate conditions of varying MIC activity in real-time to facilitate quick assessment and operator intervention. (authors)

Monitoring corrosion and corrosion control of iron in HCl by non-ionic surfactants of the TRITON-X series - Part III. Immersion time effects and theoretical studies

International Nuclear Information System (INIS)

Amin, Mohammed A.; Ahmed, M.A.; Arida, H.A.; Kandemirli, Fatma; Saracoglu, Murat; Arslan, Taner; Basaran, Murat A.

2011-01-01

Graphical abstract: . Display Omitted Research highlights: → The inhibition effect of TX-100, TX-165 and TX-305 on iron corrosion in 1.0 M HCl was studied. → TX-305 inhibited iron corrosion more effectively than TX-100 and TX-165. → In most cases, inhibition efficiency increased with time during the first 60 min of immersion, then decreased. → Calculated quantum chemical parameters confirmed the experimental inhibition efficiencies of the tested surfactants. - Abstract: The inhibition performance of three selected non-ionic surfactants of the TRITON-X series, namely TRITONX-100 (TX-100), TRITON-X-165 (TX-165) and TRITON-X-305 (TX-305), on the corrosion of iron was studied in 1.0 M HCl solutions as a function of inhibitor concentration (0.01-0.20 g L -1 ) and immersion time (0.0-8 h) at 298 K. Measurements were conducted based on Tafel polarization, LPR and impedance studies. At high frequencies, the impedance spectrum showed a depressed capacitive loop in the complex impedance plane, whose diameter is a function of the immersion time and the type and concentration of the introduced surfactant. In all cases, an inductive loop was observed in the low frequency and this could be attributed to the adsorption behavior. The inhibition efficiency increased with immersion time, reached a maximum and then decreased. This was attributed to the orientation change of adsorbed surfactant molecules. TX-305 inhibited iron corrosion more effectively than TX-100 and TX-165. The frontier orbital energies, the energy gap between frontier orbitals, dipole moments (μ), charges on the C and O atoms, the polarizabilities, and the quantum chemical descriptors were calculated. The quantum chemical calculation results inferred that for the HOMO representing the condensed Fukui function for an electrophilic attack (f k + ), the contributions belong to the phenyl group and the oxygen atom attached to the phenyl group for each tested surfactant. Quantitative structure

Corrosion technology. V. 1

International Nuclear Information System (INIS)

Khan, I.H.

1989-01-01

This book has been produced for dissemination of information on corrosion technology, corrosion hazards and its control. Chapter one of this book presents an overall view of the subject and chapter 2-5 deals with electrochemical basics, types of corrosion, pourbaix diagrams and form of corrosion. The author explains polarization/kinetics of corrosion, passivity, aqueous corrosion and corrosion testing and monitoring in 6-11 chapters. The author hopes it will provide incentive to all those interested in the corrosion technology. (A.B.)

Corrosion monitoring along infrastructures using distributed fiber optic sensing

Science.gov (United States)

Alhandawi, Khalil B.; Vahdati, Nader; Shiryayev, Oleg; Lawand, Lydia

2016-04-01

Pipeline Inspection Gauges (PIGs) are used for internal corrosion inspection of oil pipelines every 3-5 years. However, between inspection intervals, rapid corrosion may occur, potentially resulting in major accidents. The motivation behind this research project was to develop a safe distributed corrosion sensor placed inside oil pipelines continuously monitoring corrosion. The intrinsically safe nature of light provided motivation for researching fiber optic sensors as a solution. The sensing fiber's cladding features polymer plastic that is chemically sensitive to hydrocarbons within crude oil mixtures. A layer of metal, used in the oil pipeline's construction, is deposited on the polymer cladding, which upon corrosion, exposes the cladding to surrounding hydrocarbons. The hydrocarbon's interaction with the cladding locally increases the cladding's refractive index in the radial direction. Light intensity of a traveling pulse is reduced due to local reduction in the modal capacity which is interrogated by Optical Time Domain Reflectometery. Backscattered light is captured in real-time while using time delay to resolve location, allowing real-time spatial monitoring of environmental internal corrosion within pipelines spanning large distances. Step index theoretical solutions were used to calculate the power loss due changes in the intensity profile. The power loss is translated into an attenuation coefficient characterizing the expected OTDR trace which was verified against similar experimental results from the literature. A laboratory scale experiment is being developed to assess the validity of the model and the practicality of the solution.

Steel corrosion in radioactive waste storage tanks

International Nuclear Information System (INIS)

Carranza, Ricardo M.; Giordano, Celia M.; Saenz, E.; Weier, Dennis R.

2004-01-01

A collaborative study is being conducted by CNEA and USDOE (Department of Energy of the United States of America) to investigate the effects of tank waste chemistry on radioactive waste storage tank corrosion. Radioactive waste is stored in underground storage tanks that contain a combination of salts, consisting primarily of sodium nitrate, sodium nitrite and sodium hydroxide. The USDOE, Office of River Protection at the Hanford Site, has identified a need to conduct a laboratory study to better understand the effects of radioactive waste chemistry on the corrosion of waste storage tanks at the Hanford Site. The USDOE science need (RL-WT079-S Double-Shell Tanks Corrosion Chemistry) called for a multi year effort to identify waste chemistries and temperatures within the double-shell tank (DST) operating limits for corrosion control and operating temperature range that may not provide the expected corrosion protection and to evaluate future operations for the conditions outside the existing corrosion database. Assessment of corrosion damage using simulated (non-radioactive) waste is being made of the double-shell tank wall carbon steel alloy. Evaluation of the influence of exposure time, and electrolyte composition and/or concentration is being also conducted. (author) [es

Mechanical Properties and Corrosion Characteristics of Thermally Aged Alloy 22

International Nuclear Information System (INIS)

Rebak, R B; Crook, P

2002-01-01

Alloy 22 (UNS N06022) is a candidate material for the external wall of the high level nuclear waste containers for the potential repository site at Yucca Mountain. In the mill-annealed (MA) condition, Alloy 22 is a single face centered cubic phase. When exposed to temperatures on the order of 600 C and above for times higher than 1 h, this alloy may develop secondary phases that reduce its mechanical toughness and corrosion resistance. The objective of this work was to age Alloy 22 at temperatures between 482 C and 760 C for times between 0.25 h and 6,000 h and to study the mechanical and corrosion performance of the resulting material. Aging was carried out using wrought specimens as well as gas tungsten arc welded (GTAW) specimens. Mechanical and corrosion testing was carried out using ASTM standards. Results show-that the higher the aging temperature and the longer the aging time, the lower the impact toughness of the aged material and the lower its corrosion resistance. However, extrapolating both mechanical and corrosion laboratory data predicts that Alloy 22 will remain corrosion resistant and mechanically robust for the projected lifetime of the waste container

Erosion and erosion-corrosion

International Nuclear Information System (INIS)

Isomoto, Yoshinori

2008-01-01

It is very difficult to interpret the technical term of erosion-corrosion' which is sometimes encountered in piping systems of power plants, because of complicated mechanisms and several confusing definitions of erosion-corrosion phenomena. 'FAC (flow accelerated corrosion)' is recently introduced as wall thinning of materials in power plant systems, as a representative of 'erosion-corrosion'. FAC is, however, not necessarily well understood and compared with erosion-corrosion. This paper describes firstly the origin, definition and fundamental understandings of erosion and erosion-corrosion, in order to reconsider and reconfirm the phenomena of erosion, erosion-corrosion and FAC. Next, typical mapping of erosion, corrosion, erosion-corrosion and FAC are introduced in flow velocity and environmental corrosiveness axes. The concept of damage rate in erosion-corrosion is finally discussed, connecting dissolution rate, mass transfer of metal ions in a metal oxide film and film growth. (author)

The effect of heat treatments on the corrosion behavior of Zircaloy-4

International Nuclear Information System (INIS)

Zhou Bangxin; Zhao Wenjin; Miao Zhi; Pan Shufang; Li Cong; Jiang Yourong

1996-06-01

The effect of penultimate annealing temperature and cooling rate on the corrosion behavior of Zircaloy-4 cladding tube has been investigated. Both nodular corrosion and uniform corrosion resistance can be improved obviously after changing the heat treatment from the original annealing at 650 degree C to quenching from 830 degree C (upper temperature of alpha phase region or lower temperature of beta phase region). Although the nodular corrosion resistance can be improved obviously after quenching from beta phase, there was a second transition in the variation between weight gain and exposure time, which shows a poor uniform corrosion resistance after a long exposure time during the autoclave tests. The main factor of affecting corrosion behavior is the solid solution contents of Fe and Cr in alpha zirconium rather than the size of second phase particles. About 200 μg/g Fe and Cr super saturated solid solution in alpha zirconium could get good uniform and nodular corrosion resistance, but much more solid solution contents of Fe and Cr in alpha zirconium could bring about a trend toward poor uniform corrosion resistance for long-term exposure time. (14 refs., 10 figs., 1 tab.)

Study of biofilm influenced corrosion on cast iron pipes in reclaimed water

International Nuclear Information System (INIS)

Zhang, Haiya; Tian, Yimei; Wan, Jianmei; Zhao, Peng

2015-01-01

Highlights: • Compared to sterile water, biofilm in reclaimed water promoted corrosion process significantly. • Corrosion rate was accelerated by the biofilm in the first 7 days but was inhibited afterwards. • There was an inverse correlation between the biofilm thickness and general corrosion rate. • Corrosion process was influenced by bacteria, EPS and corrosion products comprehensively. • The corrosion process can be divided into three different stages in our study. - Abstract: Biofilm influenced corrosion on cast iron pipes in reclaimed water was systemically studied using the weight loss method and electrochemical impedance spectroscopy (EIS). The results demonstrated that compared to sterile water, the existence of the biofilm in reclaimed water promoted the corrosion process significantly. The characteristics of biofilm on cast iron coupons were examined by the surface profiler, scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). The bacterial counts in the biofilm were determined using the standard plate count method and the most probable number (MPN). The results demonstrated that the corrosion process was influenced by the settled bacteria, EPS, and corrosion products in the biofilm comprehensively. But, the corrosion mechanisms were different with respect to time and could be divided into three stages in our study. Furthermore, several corresponding corrosion mechanisms were proposed for different immersion times.

Study of biofilm influenced corrosion on cast iron pipes in reclaimed water

Energy Technology Data Exchange (ETDEWEB)

Zhang, Haiya, E-mail: flying850612@126.com; Tian, Yimei, E-mail: ymtian_2000@126.com; Wan, Jianmei, E-mail: 563926510@qq.com; Zhao, Peng, E-mail: zhpeng@tju.edu.cn

2015-12-01

Highlights: • Compared to sterile water, biofilm in reclaimed water promoted corrosion process significantly. • Corrosion rate was accelerated by the biofilm in the first 7 days but was inhibited afterwards. • There was an inverse correlation between the biofilm thickness and general corrosion rate. • Corrosion process was influenced by bacteria, EPS and corrosion products comprehensively. • The corrosion process can be divided into three different stages in our study. - Abstract: Biofilm influenced corrosion on cast iron pipes in reclaimed water was systemically studied using the weight loss method and electrochemical impedance spectroscopy (EIS). The results demonstrated that compared to sterile water, the existence of the biofilm in reclaimed water promoted the corrosion process significantly. The characteristics of biofilm on cast iron coupons were examined by the surface profiler, scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). The bacterial counts in the biofilm were determined using the standard plate count method and the most probable number (MPN). The results demonstrated that the corrosion process was influenced by the settled bacteria, EPS, and corrosion products in the biofilm comprehensively. But, the corrosion mechanisms were different with respect to time and could be divided into three stages in our study. Furthermore, several corresponding corrosion mechanisms were proposed for different immersion times.

Influence of Applied Voltage and Film-Formation Time on Microstructure and Corrosion Resistance of Coatings Formed on Mg-Zn-Zr-Ca Bio-magnesium Alloy

Science.gov (United States)

Yandong, Yu; Shuzhen, Kuang; Jie, Li

2015-09-01

The influence of applied voltage and film-formation time on the microstructure and corrosion resistance of coatings formed on a Mg-Zn-Zr-Ca novel bio-magnesium alloy has been investigated by micro-arc oxidation (MAO) treatment. Phase composition and microstructure of as-coated samples were analyzed by the x-ray diffraction, energy dispersive x-ray spectroscopy and scanning electron microscopy. And the porosity and average of micro-pore aperture of the surface on ceramic coatings were analyzed by general image software. Corrosion microstructure of as-coated samples was caught by a microscope digital camera. The long-term corrosion resistance of as-coated samples was tested in simulated body fluid for 30 days. The results showed that the milky white smooth ceramic coating formed on the Mg-Zn-Zr-Ca novel bio-magnesium alloy was a compound of MgO, Mg2SiO4 and MgSiO3, and its corrosion resistance was significantly improved compared with that of the magnesium substrate. In addition, when the MAO applied voltage were 450 V and 500 V and film-formation time were 9 min and 11 min, the surface micro-morphology and the corrosion resistance of as-coated samples were relatively improved. The results provided a theoretical foundation for the application of the Mg-Zn-Zr-Ca novel bio-magnesium alloy in biomedicine.

Corrosion behavior of stainless steel and zirconium in nitric acid containing highly oxidizing species

International Nuclear Information System (INIS)

Mayuzumi, Masami; Fujita, Tomonari

1994-01-01

Corrosion behavior of 304ELC, 310Nb stainless steels and Zirconium was investigated in the simulated dissolver solution of a reprocessing plant to obtain fundamental data for life prediction. Corrosion of heat transfer surface was also investigated in nitric acid solutions containing Ce ion. The results obtained are as follows: (1) Stainless steels showed intergranular corrosion in the simulated dissolver solution. The corrosion rate increased with time and reached to a constant value after several hundred hours of immersing time. The constant corrosion rate changed depending on potential suggesting that corrosion potential dominates the corrosion process. 310Nb showed superior corrosion resistance to 304ELC. (2) Corrosion rate of stainless steels increased in the heat transfer condition. The causes of corrosion enhancement are estimated to be higher corrosion potential and higher temperature of heat transfer surface. (3) Zirconium showed perfect passivity in all the test conditions employed. (author)

Modeling flow-accelerated corrosion in CANDU

International Nuclear Information System (INIS)

Burrill, K.A.

1995-11-01

Flow-accelerated corrosion (FAC) of large areas of carbon steel in various circuits of CANDU plants generates significant quantities of corrosion products. As well, the relatively rapid corrosion rate can lead to operating difficulties with some components. Three areas in the plant are identified and a simple model of mass-transfer controlled corrosion of the carbon steel is derived and applied to these areas. The areas and the significant finding for each are given below: A number of lines in the feedwater system generate sludge by FAC, which causes steam generator fouling. Prediction of the steady-state iron concentration at the feedtrain outlet compares well with measured values. Carbon steel outlet feeders connect the reactor core with the steam generators. The feeder surface provides the dissolved iron through FAC, which fouls the primary side of the steam generator tubes, and can lead to derating of the plant and difficulty in tube inspection. Segmented carbon steel divider plates in the steam generator primary head leak at an increasing rate with time. The leakage rate is strongly dependent on the tightness of the overlapping joints. which undergo FAC at an increasing rate with time. (author) 7 refs., 5 tabs., 6 figs

Accelerated Corrosion Testing

Science.gov (United States)

1982-12-01

Treaty Organization, Brussels, 1971), p. 449. 14. D. 0. Sprowls, T. J. Summerson, G. M. Ugianski, S. G. Epstein, and H. L. Craig , Jr., in Stress...National Association of Corrosion Engineers Houston, TX, 1972). 22. H. L. Craig , Jr. (ed.), Stress Corrosion-New Approaches, ASTM-STP- 610 (American...62. M. Hishida and H. Nakada, Corrosion 33 (11) 403 (1977). b3. D. C. Deegan and B. E. Wilde, Corrosion 34 (6), 19 (1978). 64. S. Orman, Corrosion Sci

Statistical evaluation of unobserved nonuniform corrosion in A216 steel

International Nuclear Information System (INIS)

Pulsipher, B.A.

1988-07-01

Tests designed to promote nonuniform corrosion have been conducted at PNL on A216 steel. In all of the tests performed to date, there have been no manifestations of significant nonuniform corrosion. Although this may suggest that nonuniform corrosion in A216 steel may not be a significant problem in the nuclear waste repository, a question arises as to whether enough tests have been conducted for a sufficient length of time to rule out nonuniform corrosion of A216 steel. In this report, a method for determining the required number of tests is examined for two of the mechanisms of nonuniform corrosion: pitting and crevice corrosion

MATHEMATICAL MODELING AND NUMERICAL SOLUTION OF IRON CORROSION PROBLEM BASED ON CONDENSATION CHEMICAL PROPERTIES

Directory of Open Access Journals (Sweden)

Basuki Widodo

2012-02-01

Full Text Available Corrosion process is a natural case that happened at the various metals, where the corrosion process in electrochemical can be explained by using galvanic cell. The iron corrosion process is based on the acidity degree (pH of a condensation, iron concentration and condensation temperature of electrolyte. Those are applied at electrochemistry cell. The iron corrosion process at this electrochemical cell also able to generate electrical potential and electric current during the process takes place. This paper considers how to build a mathematical model of iron corrosion, electrical potential and electric current. The mathematical model further is solved using the finite element method. This iron corrosion model is built based on the iron concentration, condensation temperature, and iteration time applied. In the electric current density model, the current based on electric current that is happened at cathode and anode pole and the iteration time applied. Whereas on the potential  electric model, it is based on the beginning of electric potential and the iteration time applied. The numerical results show that the part of iron metal, that is gristle caused by corrosion, is the part of metal that has function as anode and it has some influences, such as time depth difference, iron concentration and condensation temperature on the iron corrosion process and the sum of reduced mass during corrosion process. Moreover, difference influence of time and beginning electric potential has an effect on the electric potential, which emerges during corrosion process at the electrochemical cell. Whereas, at the electrical current is also influenced by difference of depth time and condensation temperature applied.Keywords: Iron Corrosion, Concentration of iron, Electrochemical Cell and Finite Element Method

Concrete cover cracking with reinforcement corrosion of RC beam during chloride-induced corrosion process

International Nuclear Information System (INIS)

Zhang Ruijin; Castel, Arnaud; Francois, Raoul

2010-01-01

This paper deals with the evolution of the corrosion pattern based on two beams corroded by 14 years (beam B1CL1) and 23 years (beam B2CL1) of conservation in a chloride environment. The experimental results indicate that, at the cracking initiation stage and the first stage of cracking propagation, localized corrosion due to chloride ingress is the predominant corrosion pattern and pitting corrosion is the main factor that influences the cracking process. As corrosion cracking increases, general corrosion develops rapidly and gradually becomes predominant in the second stage of cracking propagation. A comparison between existing models and experimental results illustrates that, although Vidal et al.'s model can better predict the reinforcement corrosion of beam B1CL1 under localized corrosion, it cannot predict the corrosion of beam B2CL1 under general corrosion. Also, Rodriguez's model, derived from the general corrosion due to electrically accelerated corrosion experiments, cannot match natural chloride corrosion irrespective of whether corrosion is localized or general. Thus, for natural general corrosion in the second stage of cracking propagation, a new model based on the parameter of average steel cross-section loss is put forward to predict steel corrosion from corrosion cracking.

Characterisation of corrosion products on pipeline steel under cathodic protection

Energy Technology Data Exchange (ETDEWEB)

Lanarde, Lise [Gaz de France Research and Development Division, 361 avenue du President Wilson, BP33, 93211 Saint Denis La Plaine (France)]|[UPR15 du CNRS, Laboratoire des Interfaces et Systemes Electrochimiques, Universite Pierre et Marie Curie, C.P. 133, 4 Place Jussieu, 75252 Paris Cedex 05 (France); Campaignolle, Xavier; Karcher, Sebastien; Meyer, Michel [Gaz de France Research and Development Division, 361 avenue du President Wilson, BP33, 93211 Saint Denis La Plaine (France); Joiret, Suzanne [UPR15 du CNRS, Laboratoire des Interfaces et Systemes Electrochimiques, Universite Pierre et Marie Curie, C.P. 133, 4 Place Jussieu 75252 Paris Cedex 05 (France)

2004-07-01

Onshore gas transmission lines are conjointly protected against external corrosion by cathodic protection (CP) and organic coatings. If both protection systems are simultaneously faulty, the pipe may be subjected to local loss of protection criteria. Consequently, the development of a corrosion due to the ground intrinsic corrosiveness may occur. To guarantee an optimal and safe use of its 31000 km buried gas transmission network, Gaz de France regularly inspects its pipelines. When indications of metal damage are suspected, excavations are realized to carry out a finer diagnosis and, if necessary, to repair. Whenever, corrosions are encountered, although it occurs very scarcely, it is necessary to evaluate its degree of gravity: activity, mechanism, and kinetics. Among corrosion defects, it is indeed essential to differentiate those active, from those older inactive at the time of excavation, since those last ones may possibly have been annihilated, by a PC reinforcement for instance. Eventually, the identification of the corrosion mechanism and its associated rate will provide an assessment of the risks encountered by other sections of the pipeline similar to that excavated. This study investigates to what extent the degree of gravity (activity, kinetics) of a corrosion can be determined by the characterization and identification of its associated corrosion products. Moreover, it will attempt to relate it to the close environment features as well as to the operating conditions of the pipe. The preliminary results presented in this paper consist in a laboratory study of the time evolution of corrosion products formed on the surface of ordinary low carbon steel samples. The specimens have been previously subjected to various polarization conditions in various aqueous media. The selected solutions are characteristic of ground waters. The main parameters considered for the definition of the media were its initial chemical composition, pH and dissolved gas composition

Humid-air and aqueous corrosion models for corrosion-allowance barrier material

International Nuclear Information System (INIS)

Lee, J.H.; Atkins, J.E.; Andrews, R.W.

1995-01-01

Humid-air and aqueous general and pitting corrosion models (including their uncertainties) for the carbon steel outer containment barrier were developed using the corrosion data from literature for a suite of cast irons and carbon steels which have similar corrosion behaviors to the outer barrier material. The corrosion data include the potential effects of various chemical species present in the testing environments. The atmospheric corrosion data also embed any effects of cyclic wetting and drying and salts that may form on the corroding specimen surface. The humid-air and aqueous general corrosion models are consistent in that the predicted humid-air general corrosion rates at relative humidities between 85 and 100% RH are close to the predicted aqueous general corrosion rates. Using the expected values of the model parameters, the model predicts that aqueous pitting corrosion is the most likely failure mode for the carbon steel outer barrier, and an earliest failure (or initial pit penetration) of the 100-mm thick barrier may occur as early as about 500 years if it is exposed continuously to an aqueous condition at between 60 and 70 degrees C

Reactive-transport model for the prediction of the uniform corrosion behaviour of copper used fuel containers

International Nuclear Information System (INIS)

King, F.; Kolar, M.; Maak, P.

2008-01-01

Used fuel containers in a deep geological repository will be subject to various forms of corrosion. For containers made from oxygen-free, phosphorus-doped copper, the most likely corrosion processes are uniform corrosion, underdeposit corrosion, stress corrosion cracking, and microbiologically influenced corrosion. The environmental conditions within the repository are expected to evolve with time, changing from warm and oxidizing initially to cool and anoxic in the long-term. In response, the corrosion behaviour of the containers will also change with time as the repository environment evolve. A reactive-transport model has been developed to predict the time-dependent uniform corrosion behaviour of the container. The model is based on an experimentally-based reaction scheme that accounts for the various chemical, microbiological, electrochemical, precipitation/dissolution, adsorption/desorption, redox, and mass-transport processes at the container surface and in the compacted bentonite-based sealing materials within the repository. Coupling of the electrochemical interfacial reactions with processes in the bentonite buffer material allows the effect of the evolution of the repository environment on the corrosion behaviour of the container to be taken into account. The Copper Corrosion Model for Uniform Corrosion predicts the time-dependent corrosion rate and corrosion potential of the container, as well as the evolution of the near-field environment

Corrosion of thin, magnetron sputtered Nb_2O_5 films

International Nuclear Information System (INIS)

Pillis, Marina Fuser; Geribola, Guilherme Altomari; Scheidt, Guilherme; Gonçalves de Araújo, Edval; Lopes de Oliveira, Mara Cristina; Antunes, Renato Altobelli

2016-01-01

Highlights: • Niobium oxide based films were obtained by DC magnetron sputtering. • Different deposition times were tested. • The best corrosion resistance was obtained for the Nb_2O_5 film produced at 15′. • Film porosity determines the corrosion resistance. - Abstract: Niobium oxide based thin films were deposited on AISI 316 stainless steel substrates using reactive DC magnetron sputtering. Structure, composition and corrosion resistance of the niobium oxide films were studied. The corrosion behavior of the specimens was evaluated by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization. The concentration of niobium and oxygen in the films was obtained by Rutherford backscattering spectroscopy (RBS). The film structure was analyzed by X-ray diffractometry. The corrosion resistance of the substrate was improved by the Nb_2O_5 layers. The best protective performance was achieved for the deposition time of 15 min.

Vehicle accelerated corrosion test procedures for automotive in Malaysia

Directory of Open Access Journals (Sweden)

Anuar Liza

2017-01-01

Full Text Available An accelerated corrosion test, known as proving ground accelerated test, is commonly performed by automotive manufacturers to evaluate the corrosion performance of a vehicle. The test combines corrosion and durability inputs to detect potential failures that may occur during in-service conditions. Currently, the test is conducted at an external test center overseas. Such test is aimed to simulate the effects of one year accelerated corrosion in severe corrosive environment of the north-east and south east of America. However, the test results obtained do not correlate with the actual corrosion conditions observed in the Malaysian market, which is likely attributed to the different test environment of the tropical climate of vehicles in service. Therefore, a vehicle accelerated corrosion test procedure that suits the Malaysian market is proposed and benchmarked with other global car manufacturers that have their own dedicated corrosion test procedure. In the present work, a test track is used as the corrosion test ground and consists of various types of roads for structural durability exposures. Corrosion related facilities like salt trough, mud trough and gravel road are constructed as addition to the existing facilities. The establishment of accelerated corrosion test facilities has contributed to the development of initial accelerated corrosion test procedure for the national car manufacturer. The corrosion exposure is monitored by fitting test coupons at the underbody of test vehicle using mass loss technique so that the desired corrosion rate capable of simulating the real time corrosion effects for its target market.

Quantitative measures of corrosion and prevention: application to corrosion in agriculture

NARCIS (Netherlands)

Schouten, J.C.; Gellings, P.J.

1987-01-01

The corrosion protection factor (c.p.f.) and the corrosion condition (c.c.) are simple instruments for the study and evaluation of the contribution and efficiency of several methods of corrosion prevention and control. The application of c.p.f. and c.c. to corrosion and prevention in agriculture in

Evaluation of corrosive behavior of SAE 5155 by corrosion environment

International Nuclear Information System (INIS)

An, Jae Pil; Park, Keyung Dong

2005-01-01

In this study, the influence of shot peening and corrosive condition for corrosion property was investigated on immersed in 3.5% NaCl, 10% HNO 3 + 3% HF, 6% FeCl 3 . The immersion test was performed on two kinds of specimen. The immersion periods was performed 30days. Corrosion potential, weight loss were investigated from experimental results. From test results, the effect of shot peening on the corrosion was evaluated

Synergy effect of naphthenic acid corrosion and sulfur corrosion in crude oil distillation unit

Science.gov (United States)

Huang, B. S.; Yin, W. F.; Sang, D. H.; Jiang, Z. Y.

2012-10-01

The synergy effect of naphthenic acid corrosion and sulfur corrosion at high temperature in crude oil distillation unit was studied using Q235 carbon-manganese steel and 316 stainless steel. The corrosion of Q235 and 316 in corrosion media containing sulfur and/or naphthenic acid at 280 °C was investigated by weight loss, scanning electron microscope (SEM), EDS and X-ray diffractometer (XRD) analysis. The results showed that in corrosion media containing only sulfur, the corrosion rate of Q235 and 316 first increased and then decreased with the increase of sulfur content. In corrosion media containing naphthenic acid and sulfur, with the variations of acid value or sulfur content, the synergy effect of naphthenic acid corrosion and sulfur corrosion has a great influence on the corrosion rate of Q235 and 316. It was indicated that the sulfur accelerated naphthenic acid corrosion below a certain sulfur content but prevented naphthenic acid corrosion above that. The corrosion products on two steels after exposure to corrosion media were investigated. The stable Cr5S8 phases detected in the corrosion products film of 316 were considered as the reason why 316 has greater corrosion resistance to that of Q235.

Degradation of aged plants by corrosion: 'Long cell action' in unresolved corrosion issues

International Nuclear Information System (INIS)

Saji, Genn

2009-01-01

In a series of previously published papers the author has identified that 'long cell action' corrosion plays a pivotal role in practically all unresolved corrosion issues for all types of nuclear power plants (e.g. PWR/VVER, BWR/RBMK and CANDU). Some of these unresolved issues are IGSCC, PWSCC, AOA and FAC (erosion-corrosion). In conventional corrosion science it is well established that 'long cell action' can seriously accelerate or suppress the local cell corrosion activities. Although long cell action is another fundamental mechanism of corrosion, especially in a 'soil corrosion' arena, potential involvement of this corrosion process has never been studied in nuclear and fossil power plants as far as the author has been able to establish. The author believes that the omission of this basic corrosion mechanism is the root cause of practically all un-resolved corrosion issues. In this paper, the author further elaborated on his assessment to other key corrosion issues, e.g. steam generator and turbine corrosion issues, while briefly summarizing previous discussions for completeness purposes, as well as introducing additional experimental and theoretical evidence of this basic corrosion mechanism. Due to the importance of this potential mechanism the author is calling for institutional review activities and further verification experiments in the form of a joint international project.

The aluminum chemistry and corrosion in alkaline solutions

International Nuclear Information System (INIS)

Zhang Jinsuo; Klasky, Marc; Letellier, Bruce C.

2009-01-01

Aluminum-alkaline solution systems are very common in engineering applications including nuclear engineering. Consequently, a thorough knowledge of the chemistry of aluminum and susceptibility to corrosion in alkaline solutions is reviewed. The aluminum corrosion mechanism and corrosion rate are examined based on current experimental data. A review of the phase transitions with aging time and change of environment is also performed. Particular attention is given to effect of organic and inorganic ions. As an example, the effect of boron is examined in detail because of the application in nuclear reactor power systems. Methods on how to reduce the corrosion rate of aluminum in alkaline solutions are also highlighted

Accelerated cyclic corrosion tests

Directory of Open Access Journals (Sweden)

Prošek T.

2016-06-01

Full Text Available Accelerated corrosion testing is indispensable for material selection, quality control and both initial and residual life time prediction for bare and painted metallic, polymeric, adhesive and other materials in atmospheric exposure conditions. The best known Neutral Salt Spray (NSS test provides unrealistic conditions and poor correlation to exposures in atmosphere. Modern cyclic accelerated corrosion tests include intermittent salt spray, wet and dry phases and eventually other technical phases. They are able to predict the material performance in service more correctly as documented on several examples. The use of NSS should thus be restricted for quality control.

Corrosion Testing Facility

Data.gov (United States)

Federal Laboratory Consortium — The Corrosion Testing Facility is part of the Army Corrosion Office (ACO). It is a fully functional atmospheric exposure site, called the Corrosion Instrumented Test...

Synergy effect of naphthenic acid corrosion and sulfur corrosion in crude oil distillation unit

Energy Technology Data Exchange (ETDEWEB)

Huang, B.S., E-mail: yinwenfeng2010@163.com [College of Materials Science and Engineering, Southwest Petroleum University, Sichuan, Chengdu, 610500 (China); Yin, W.F. [College of Mechatronic Engineering, Southwest Petroleum University, Sichuan, Chengdu, 610500 (China); Sang, D.H. [Sheng Li Construction Group International Engineering Department, Shandong, Dongying, 257000 (China); Jiang, Z.Y. [College of Materials Science and Engineering, Southwest Petroleum University, Sichuan, Chengdu, 610500 (China)

2012-10-15

Highlights: Black-Right-Pointing-Pointer The corrosion of a carbon-manganese steel and a stainless steel in sulfur and/or naphthenic acid media was investigated. Black-Right-Pointing-Pointer The corrosion rate of the carbon-manganese steel increased with the increase of the acid value and sulfur content. Black-Right-Pointing-Pointer The critical values of the concentration of sulfur and acid for corrosion rate of the stainless steel were ascertained respectively. Black-Right-Pointing-Pointer The stainless steel is superior to the carbon-manganese steel in corrosion resistance because of the presence of stable Cr{sub 5}S{sub 8} phases. - Abstract: The synergy effect of naphthenic acid corrosion and sulfur corrosion at high temperature in crude oil distillation unit was studied using Q235 carbon-manganese steel and 316 stainless steel. The corrosion of Q235 and 316 in corrosion media containing sulfur and/or naphthenic acid at 280 Degree-Sign C was investigated by weight loss, scanning electron microscope (SEM), EDS and X-ray diffractometer (XRD) analysis. The results showed that in corrosion media containing only sulfur, the corrosion rate of Q235 and 316 first increased and then decreased with the increase of sulfur content. In corrosion media containing naphthenic acid and sulfur, with the variations of acid value or sulfur content, the synergy effect of naphthenic acid corrosion and sulfur corrosion has a great influence on the corrosion rate of Q235 and 316. It was indicated that the sulfur accelerated naphthenic acid corrosion below a certain sulfur content but prevented naphthenic acid corrosion above that. The corrosion products on two steels after exposure to corrosion media were investigated. The stable Cr{sub 5}S{sub 8} phases detected in the corrosion products film of 316 were considered as the reason why 316 has greater corrosion resistance to that of Q235.

A review of fiber-optic corrosion sensor in civil engineering

Science.gov (United States)

Luo, Dong; Li, Junnan; Li, Yuanyuan

2018-05-01

Fiber-optical corrosion sensor (FOCS) is the research hotspot of corrosion monitoring sensor in recent years. It has the advantages of lightness, simplicity, anti-electromagnetic interference and distributed measurement, so it has an attractive application prospect. In this paper, the mechanism of metal corrosion is introduced. Several common methods for detecting optical fiber corrosion sensors are presented, and the latest progress of optical fiber corrosion sensors in recent years is described. We need to design a set of sensor devices that can directly monitor the corrosion of reinforcing steel bars directly, and propose a method of time dependent reliability assessment based on monitoring data, so as to form a complete research path.

Corrosion and tribological properties of basalt fiber reinforced composite materials

Science.gov (United States)

Ha, Jin Cheol; Kim, Yun-Hae; Lee, Myeong-Hoon; Moon, Kyung-Man; Park, Se-Ho

2015-03-01

This experiment has examined the corrosion and tribological properties of basalt fiber reinforced composite materials. There were slight changes of weight after the occurring of corrosion based on time and H2SO4 concentration, but in general, the weight increased. It is assumed that this happens due to the basalt fiber precipitate. Prior to the corrosion, friction-wear behavior showed irregular patterns compared to metallic materials, and when it was compared with the behavior after the corrosion, the coefficient of friction was 2 to 3 times greater. The coefficient of friction of all test specimen ranged from 0.1 to 0.2. Such a result has proven that the basalt fiber, similar to the resin rubber, shows regular patterns regardless of time and H2SO4 concentration because of the space made between resins and reinforced materials.

General corrosion, irradiation-corrosion, and environmental-mechanical evaluation of nuclear-waste-package structural-barrier materials. Progress report

International Nuclear Information System (INIS)

Westerman, R.E.; Pitman, S.G.; Nelson, J.L.

1982-09-01

Pacific Northwest Laboratory is studying the general corrosion, irradiation-corrosion, and environmentally enhanced crack propagation of five candidate materials in high-temperature aqueous environments simulating those expected in basalt and tuff repositories. The materials include three cast ferrous materials (ductile cast iron and two low-alloy Cr-Mo cast steels) and two titanium alloys, titanium Grade 2 (commercial purity) and Grade 12 (a Ti-Ni-Mo alloy). The general corrosion results are being obtained by autoclave exposure of specimens to slowly replenished simulated ground water flowing upward through a bed of the appropriate crushed rock (basalt or tuff), which is maintained at the desired test temperature (usually 250 0 C). In addition, tests are being performed in deionized water. Metal penetration rates of iron-base alloys are being derived by stripping off the corrosion product film and weighing the specimen after the appropriate exposure time. The corrosion of titanium alloy specimens is being determined by weight gain methods. The irradiation-corrosion studies are similar to the general corrosion tests, except that the specimen-bearing autoclaves are held in a 60 Co gamma radiation field at dose rates up to 2 x 10 6 rad/h. For evaluating the resistance of the candidate materials to environmentally enhanced crack propagation, three methods are being used: U-bend and fracture toughness specimens exposed in autoclaves; slow strain rate studies in repository-relevant environments to 300 0 C; and fatigue crack growth rate studies at ambient pressure and 90 0 C. The preliminary data suggest a 1-in. corrosion allowance for iron-base barrier elements intended for 1000-yr service in basalt or tuff repositories. No evidence has yet been found that titanium Grade 2 or Grade 12 is susceptible to environmentally induced crack propagation or, by extension, to stress corrosion cracking

Atmospheric corrosion tests along the Norwegian-Russian border. Part II

Energy Technology Data Exchange (ETDEWEB)

Henriksen, J.F.; Mikhailov, A.A.

1997-12-31

A bilateral exposure programme was carried out along the Norwegian-Russian border in 1990-1991, 1992-1993 and 1993-1994 to evaluate quantitatively the effect of sulphur pollutants on the atmospheric corrosion of important materials in sub-arctic climate. The first part of the programme demonstrated that also in subarctic climate do metals corrode depending on the atmospheric corrosivity, and dose-response functions were derived which combined the effects of SO{sub 2} and time of wetness. The second part of the programme, which is described in this report, involved exposures of carbon steel, zinc and copper at two sites in Norway and three sites in Russia. It is concluded that the accelerated atmospheric corrosion of metals in regions along the border is mainly due to dry deposition of sulphur. At some sites, dry deposition of Cl contributes because of sea-salt aerosols. The corrosivity of acid precipitation is certain but could not be represented as a function because of the small differences observed in the pH values at the different sites. At all test sites the kinetics of corrosion of steel, zinc and copper are characterized by a reduced corrosion rate after one year of exposure. Time of wetness is an important parameter in predicting atmospheric corrosion of metals even on a regional scale. Hence, for monitoring and for trend-effect analysis, it is very important to determine the corrosivity of SO{sub 2} with time of wetness. In accordance with dose-response functions obtained, the yearly corrosion rate for steel and zinc are higher for the areas with higher amounts of dry deposition of Cl than for areas with analogous but only SO{sub 2}-containing atmosphere. 6 refs., 8 figs., 15 tabs.

A finite element modeling method for predicting long term corrosion rates

International Nuclear Information System (INIS)

Fu, J.W.; Chan, S.

1984-01-01

For the analyses of galvanic corrosion, pitting and crevice corrosion, which have been identified as possible corrosion processes for nuclear waste isolation, a finite element method has been developed for the prediction of corrosion rates. The method uses a finite element mesh to model the corrosive environment and the polarization curves of metals are assigned as the boundary conditions to calculate the corrosion cell current distribution. A subroutine is used to calculate the chemical change with time in the crevice or the pit environments. In this paper, the finite element method is described along with experimental confirmation

Glove corrosive liquid immersion and permeability study

International Nuclear Information System (INIS)

Middleton, H.W.

1977-01-01

The Occupational Safety and Health Administration's requirement for protective equipment for personnel working with chemical hazards resulted in a study of gloves used in work with corrosive liquids. Gloves of different materials and weights were tested using ASTM methods, in various corrosive liquids. Results show the best material for gloves used for different lengths of time in the liquids

Erosion-corrosion

International Nuclear Information System (INIS)

Aghili, B.

1999-05-01

A literature study on erosion-corrosion of pipings in the nuclear industry was performed. Occurred incidents are reviewed, and the mechanism driving the erosion-corrosion is described. Factors that influence the effect in negative or positive direction are treated, as well as programs for control and inspection. Finally, examples of failures from databases on erosion-corrosion are given in an attachment

Corrosion behaviors and effects of corrosion products of plasma electrolytic oxidation coated AZ31 magnesium alloy under the salt spray corrosion test

International Nuclear Information System (INIS)

Wang, Yan; Huang, Zhiquan; Yan, Qin; Liu, Chen; Liu, Peng; Zhang, Yi; Guo, Changhong; Jiang, Guirong; Shen, Dejiu

2016-01-01

Highlights: • Corrosion behaviors of a PEO coating was investigated after the salt spray test. • Corrosion products have significant effects on corrosion behaviors of the coating. • An electrochemical corrosion model is proposed. - Abstract: The effects of corrosion products on corrosion behaviors of AZ31 magnesium alloy with a plasma electrolytic oxidation (PEO) coating were investigated under the salt spray corrosion test (SSCT). The surface morphology, cross-sectional microstructure, chemical and phase compositions of the PEO coating were determined using scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction analysis (XRD), respectively. Further, the corrosion process of the samples under the SSCT was examined in a non-aqueous electrolyte (methanol) using electrochemical impedance spectroscopy (EIS) coupled with equivalent circuit. The results show that the inner layer of the coating was destroyed firstly and the corrosion products have significant effects on the corrosion behaviors of the coating. The results above are discussed and an electrochemical corrosion model is proposed in the paper.

Corrosion behaviors and effects of corrosion products of plasma electrolytic oxidation coated AZ31 magnesium alloy under the salt spray corrosion test

Energy Technology Data Exchange (ETDEWEB)

Wang, Yan; Huang, Zhiquan; Yan, Qin; Liu, Chen; Liu, Peng; Zhang, Yi [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Guo, Changhong; Jiang, Guirong [College of Mechanical Engineering, Yanshan University, Qinhuangdao 066004 (China); Shen, Dejiu, E-mail: DejiuShen@163.com [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China)

2016-08-15

Highlights: • Corrosion behaviors of a PEO coating was investigated after the salt spray test. • Corrosion products have significant effects on corrosion behaviors of the coating. • An electrochemical corrosion model is proposed. - Abstract: The effects of corrosion products on corrosion behaviors of AZ31 magnesium alloy with a plasma electrolytic oxidation (PEO) coating were investigated under the salt spray corrosion test (SSCT). The surface morphology, cross-sectional microstructure, chemical and phase compositions of the PEO coating were determined using scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction analysis (XRD), respectively. Further, the corrosion process of the samples under the SSCT was examined in a non-aqueous electrolyte (methanol) using electrochemical impedance spectroscopy (EIS) coupled with equivalent circuit. The results show that the inner layer of the coating was destroyed firstly and the corrosion products have significant effects on the corrosion behaviors of the coating. The results above are discussed and an electrochemical corrosion model is proposed in the paper.

Influence of bovine serum albumin in Hanks' solution on the corrosion and stress corrosion cracking of a magnesium alloy.

Science.gov (United States)

Harandi, Shervin Eslami; Banerjee, Parama Chakraborty; Easton, Christopher D; Singh Raman, R K

2017-11-01

It is essential for any temporary implant to possess adequate strength to maintain their mechanical integrity under the synergistic effects of mechanical loading characteristics of human body and the corrosive physiological environment. Such synergistic effects can cause stress corrosion cracking (SCC). The aim of the present study is to investigate the effect of the addition of bovine serum albumin (BSA) to Hanks' solution in corrosion and SCC susceptibility of AZ91D magnesium alloy. The electrochemical impedance spectroscopy (EIS) results indicated that the addition of BSA increased corrosion resistance of the alloy during the first 48h of immersion and then decreased it rapidly. The energy-dispersive X-ray spectroscopy (EDS) and X-ray photoelectron spectroscopy (XPS) analyses indicated adsorption of BSA on the alloy surface during initial hours of immersion. However, with the increasing immersion time, BSA chelated with the corrosion products causing disruption of the protective film; thus, it accelerated the corrosion of the alloy. Both the mechanical data and fractographic evidence have confirmed susceptibility of the alloy to SCC. However, in the presence of BSA, the alloy suffered greater SCC which was attributed to its increased susceptibility towards localized corrosion. Copyright © 2017. Published by Elsevier B.V.

Stress corrosion and corrosion fatigue crack growth monitoring in metals

International Nuclear Information System (INIS)

Senadheera, T.; Shipilov, S.A.

2003-01-01

Environmentally assisted cracking (including stress corrosion cracking and corrosion fatigue) is one of the major causes for materials failure in a wide variety of industries. It is extremely important to understand the mechanism(s) of environmentally assisted crack propagation in structural materials so as to choose correctly from among the various possibilities-alloying elements, heat treatment of steels, parameters of cathodic protection, and inhibitors-to prevent in-service failures due to stress corrosion cracking and corrosion fatigue. An important step towards understanding the mechanism of environmentally assisted crack propagation is designing a testing machine for crack growth monitoring and that simultaneously provides measurement of electrochemical parameters. In the present paper, a direct current (DC) potential drop method for monitoring crack propagation in metals and a testing machine that uses this method and allows for measuring electrochemical parameters during stress corrosion and corrosion fatigue crack growth are described. (author)

Experimental Investigation on Corrosion of Cast Iron Pipes

Directory of Open Access Journals (Sweden)

H. Mohebbi

2011-01-01

Full Text Available It is well known that corrosion is the predominant mechanism for the deterioration of cast iron pipes, leading to the reduction of pipe capacity and ultimate collapse of the pipes. In order to assess the remaining service life of corroded cast iron pipes, it is imperative to understand the mechanisms of corrosion over a long term and to develop models for pipe deterioration. Although many studies have been carried out to determine the corrosion behavior of cast iron, little research has been undertaken to understand how cast iron pipes behave over a longer time scale than hours, days, or weeks. The present paper intends to fill the gap regarding the long-term corrosion behaviour of cast iron pipes in the absence of historical data. In this paper, a comprehensive experimental program is presented in which the corrosion behaviour of three exservice pipes was thoroughly examined in three simulated service environments. It has been found in the paper that localised corrosion is the primary form of corrosion of cast iron water pipes. It has also been found that the microstructure of cast irons is a key factor that affects the corrosion behaviour of cast iron pipes. The paper concludes that long-term tests on corrosion behaviour of cast iron pipes can help develop models for corrosion-induced deterioration of the pipes for use in predicting the remaining service life of the pipes.

General Corrosion and Localized Corrosion of Waste Package Outer Barrier

Energy Technology Data Exchange (ETDEWEB)

K.G. Mon

2004-10-01

The waste package design for the License Application is a double-wall waste package underneath a protective drip shield (BSC 2004 [DIRS 168489]; BSC 2004 [DIRS 169480]). The purpose and scope of this model report is to document models for general and localized corrosion of the waste package outer barrier (WPOB) to be used in evaluating waste package performance. The WPOB is constructed of Alloy 22 (UNS N06022), a highly corrosion-resistant nickel-based alloy. The inner vessel of the waste package is constructed of Stainless Steel Type 316 (UNS S31600). Before it fails, the Alloy 22 WPOB protects the Stainless Steel Type 316 inner vessel from exposure to the external environment and any significant degradation. The Stainless Steel Type 316 inner vessel provides structural stability to the thinner Alloy 22 WPOB. Although the waste package inner vessel would also provide some performance for waste containment and potentially decrease the rate of radionuclide transport after WPOB breach before it fails, the potential performance of the inner vessel is far less than that of the more corrosion-resistant Alloy 22 WPOB. For this reason, the corrosion performance of the waste package inner vessel is conservatively ignored in this report and the total system performance assessment for the license application (TSPA-LA). Treatment of seismic and igneous events and their consequences on waste package outer barrier performance are not specifically discussed in this report, although the general and localized corrosion models developed in this report are suitable for use in these scenarios. The localized corrosion processes considered in this report are pitting corrosion and crevice corrosion. Stress corrosion cracking is discussed in ''Stress Corrosion Cracking of the Drip Shield, the Waste Package Outer Barrier, and the Stainless Steel Structural Material'' (BSC 2004 [DIRS 169985]).

Copper corrosion experiments under anoxic conditions

Energy Technology Data Exchange (ETDEWEB)

Ollila, Kaija [VTT Technical Research Centre of Finland, Espoo (Finland)

2013-06-15

This report gives results from the corrosion experiments with copper under anoxic conditions. The objective was to study whether hydrogen-evolving corrosion reaction could occur. Copper foil samples were exposed in deaerated deionized water in Erlenmeyer flasks in the glove box with inert atmosphere. Four corrosion experiments (Cu1, Cu2, Cu3 and Cu4) were started, as well as a reference test standing in air. Cu1 and Cu2 had gas tight seals, whereas Cu3 and Cu4 had palladium foils as hydrogen permeable enclosure. The test vessels were stored during the experiments in a closed stainless steel vessel to protect them from the trace oxygen of the gas atmosphere and light. After the reaction time of three and a half years, there were no visible changes in the copper surfaces in any of the tests in the glove box, in contrast the Cu surfaces looked shiny and unaltered. The Cu3 test was terminated after the reaction time of 746 days. The analysis of the Pd-membrane showed the presence of H2 in the test system. If the measured amount of 7.2{center_dot}10{sup 5} mol H{sub 2} was the result of formation of Cu{sub 2}O this would correspond to a 200 nm thick corrosion layer. This was not in agreement with the measured layer thickness with SIMS, which was 6{+-}1 nm. A clear weight loss observed for the Cu3 test vessel throughout the test period suggests the evaporation of water through the epoxy sealing to the closed steel vessel. If this occurred, the anaerobic corrosion of steel surface in humid oxygen-free atmosphere could be a source of hydrogen. A similar weight loss was not observed for the parallel test (Cu4). The reference test standing in air showed visible development of corrosion products.

Corrosion and anticorrosion. Industrial practice

International Nuclear Information System (INIS)

Beranger, G.; Mazille, H.

2002-01-01

This book comprises 14 chapters written with the collaboration of about 50 French experts of corrosion. It is complementary to another volume entitled 'corrosion of metals and alloys' and published by the same editor. This volume comprises two parts: part 1 presents the basic notions of corrosion phenomena, the properties of surfaces, the electrochemical properties of corrosion etc.. Part 2 describes the most frequent forms of corrosion encountered in industrial environments and corresponding to specific problems of protection: marine environment, atmospheric corrosion, galvanic corrosion, tribo-corrosion, stress corrosion etc.. The first 8 chapters (part 1) treat of the corrosion problems encountered in different industries and processes: oil and gas production, chemical industry, phosphoric acid industry, PWR-type power plants, corrosion of automobile vehicles, civil engineering and buildings, corrosion of biomaterials, non-destructive testing for the monitoring of corrosion. The other chapters (part 2) deal with anticorrosion and protective coatings and means: choice of materials, coatings and surface treatments, thick organic coatings and enamels, paints, corrosion inhibitors and cathodic protection. (J.S.)

Plant applications of online corrosion monitoring: CO2 capture amine plant case study

NARCIS (Netherlands)

Kane, R.D.; Srinivasan, S.; Khakharia, P.M.; Goetheer, E.L.V.; Mertens, J.; Vroey, S. de

2015-01-01

Over the past several years, there has been a significant effort to bring corrosion monitoring into the realm of online, real-time management with plant process control technology. As part of this new direction in corrosion monitoring, corrosion data (e.g. information on corrosion rate, measured

Corrosion principles and surface modification

International Nuclear Information System (INIS)

Kruger, J.

1982-01-01

This chapter examines the important strategies provided by the newer ideas of corrosion science and engineering that surface modification techniques must utilize to help prevent corrosion, especially the most damaging kind of aqueous corrosion, localized corrosion. Provides a brief introduction to the principles underlying the phenomenon of corrosion in order to use them to discuss surface modification strategies to combat corrosion. Discusses the electrochemistry of corrosion; the thermodynamics of corrosion; the kinetics of corrosion; thermodynamic strategies; and kinetic strategies (formation of more protective passive films; resistance to breakdown; ductility; repassivation)

The effect of recasting on corrosion of DUCINOX prosthetic alloy

Directory of Open Access Journals (Sweden)

L. Klimek

2009-07-01

Full Text Available The effect of recasting, up to two times, Ni-Cr (DUCINOX prosthetic alloy on its corrosion properties was carried out. The corrosion measurements were done in deoxygenated Fusayama Meyer artificial saliva solution at temperature of 37°C. In the study following electrochemical methods were used: measurement of free corrosion potential Ecor in open circuit, measurement of polarization resistance according to Stern-Geary's method and measurement of potentiodynamic characteristic in wide range of anodic polarization. In general, it can be stated that casting number weakly influence on corrosion properties of investigated alloy. At free corrosion potential there is no monotonic dependence of corrosion parameters versus casting number. However, at extreme anodic potentials monotonic changes of corrosion parameters with increasing casting number is observed. Obtained results and drawn conclusions are partially compatible with literature data.

Corrosion and Corrosion-Fatigue Behavior of 7075 Aluminum Alloys Studied by In Situ X-Ray Tomography

Science.gov (United States)

Stannard, Tyler

7XXX Aluminum alloys have high strength to weight ratio and low cost. They are used in many critical structural applications including automotive and aerospace components. These applications frequently subject the alloys to static and cyclic loading in service. Additionally, the alloys are often subjected to aggressive corrosive environments such as saltwater spray. These chemical and mechanical exposures have been known to cause premature failure in critical applications. Hence, the microstructural behavior of the alloys under combined chemical attack and mechanical loading must be characterized further. Most studies to date have analyzed the microstructure of the 7XXX alloys using two dimensional (2D) techniques. While 2D studies yield valuable insights about the properties of the alloys, they do not provide sufficiently accurate results because the microstructure is three dimensional and hence its response to external stimuli is also three dimensional (3D). Relevant features of the alloys include the grains, subgrains, intermetallic inclusion particles, and intermetallic precipitate particles. The effects of microstructural features on corrosion pitting and corrosion fatigue of aluminum alloys has primarily been studied using 2D techniques such as scanning electron microscopy (SEM) surface analysis along with post-mortem SEM fracture surface analysis to estimate the corrosion pit size and fatigue crack initiation site. These studies often limited the corrosion-fatigue testing to samples in air or specialized solutions, because samples tested in NaCl solution typically have fracture surfaces covered in corrosion product. Recent technological advancements allow observation of the microstructure, corrosion and crack behavior of aluminum alloys in solution in three dimensions over time (4D). In situ synchrotron X-Ray microtomography was used to analyze the corrosion and cracking behavior of the alloy in four dimensions to elucidate crack initiation at corrosion pits

The detailed analysis of the spray time effects of the aluminium coating using self-generated atmospheric plasma spray system on the microstructure and corrosion behaviour

Directory of Open Access Journals (Sweden)

Sh. Khandanjou

Full Text Available In the present paper our aim is to investigate the effect of the spray time of the aluminium coated layers on the microstructure and corrosion behaviour. For this purpose we use the self-generated atmospheric plasma spray system for coating of aluminium on the carbon steel substrate. The different thicknesses of coating are created. To evaluate this effect we use the several analyses such as X-ray diffraction, scanning electron microscope, Micro hardness analysis by Vickers method, Adhesion strength analysis and electrochemical polarization test. The results are very interesting and show that due to low porosity, thicker layers are more homogeneous. The nanoparticles are observed in the thicker layers. The micro hardness tests show that the thicker layers have the better micro hardness value. Next, the adhesion strength tests illustrate that the highest adhesion strength are for longer spray times. On the other hand, the corrosion resistance behaviour of the coating is investigated by electrochemical polarization test. It is shown that the corrosion resistance increases by increasing the thickness due to low percentage of porosity. Keywords: Plasma spray, Thickness, Aluminium, Micro hardness, Corrosion resistance

Engineering Task Plan for the 241-AN-105 Multi-Function Corrosion Monitoring System

International Nuclear Information System (INIS)

EDGEMON, G.L.

1999-01-01

This Engineering Task Plan (ETP) describes the activities associated with the installation of the corrosion probe assembly into riser WST-RISER-016 (formerly 15B) of tank 241-AN-105. The corrosion monitoring system utilizes the technique of electrochemical noise (EN) for monitoring waste tank corrosion. Typically, EN consists of low frequency (4 Hz) and small amplitude signals that are spontaneously generated by electrochemical reactions occurring at corroding or other surfaces. EN analysis is well suited for monitoring and identifying the onset of localized corrosion, and for measuring uniform corrosion rates. A typical EN based corrosion-monitoring system measures instantaneous fluctuations in corrosion current and potential between three nominally identical electrodes of the material of interest immersed in the environment of interest. Time-dependent fluctuations in corrosion current are described by electrochemical current noise, and time-dependent fluctuations of corrosion potential are described by electrochemical noise. The corrosion monitoring system is designed to detect the onset of localized corrosion phenomena if tank conditions should change to allow these phenomena to occur. In addition to the EN technique, the system also facilitates the use of the Linear Polarization Resistance (LPR) technique to collect uniform corrosion rate information. LPR measures the linearity at the origin of the polarization curve for overvoltages up to a few millivolts away from the rest potential or natural corrosion potential. The slope of the current vs. voltage plot gives information on uniform corrosion rates

Detection of corrosion by radiographic techniques

International Nuclear Information System (INIS)

Ahmad, M.; Ashraf, M.M.; Khurshid, U.

2004-01-01

Radiation processing technologies are playing an increasing role during manufacturing and subsequent use of everyday products. These technologies are now well established and are extensively practiced in industries, to ensure quality and safety of machinery. Corrosion reduces the operational life of the component, its efficiency and helps generate waste. There is an increasing need to detect and characterize the formation of corrosion in industrial components and assemblies at an early stage. Radiation methods and techniques are applied worldwide to examine defects and corrosion-formation in industrial components. For safety and economic reason, appropriate monitoring of the machinery and industrial components would help reduce accidental risks during operation and avoid production-losses. In the present study, X-ray and neutron-radiography techniques were applied for the inspection and evaluation of corrosion in metallic samples for thickness values of the order of 5 mm or less. Relative contrast at various degrees of metal corrosion product loss was computed theoretical and also measured experimentally by applying radiographic techniques. The relative contrast-sensitivity was also measured in two different ways by X-ray and neutron radiography, to compare the visibility of coarse and fine features. Thick metallic areas, free from sealant and variable paint thickness, were imaged with thermal neutrons beam. Low KV X-rays were also applied for imaging corrosion in metallic components. To optimize exposure-time at low KV in X-ray radiography, a medical film/screen combination was used. X-ray radiography approved to be the more promising technique for imaging of corrosion, as compared to neutron radiography. (author)

A Review of Field Corrosion Control and Monitoring Techniques of ...

African Journals Online (AJOL)

AFRICAN JOURNALS ONLINE (AJOL) · Journals · Advanced Search · USING ... to make informed decision and timely respond to corrosion threat before failures. Keywords: cathodic protection, corrosion mechanism, control and monitoring, ...

Task E container corrosion studies: Annual report

International Nuclear Information System (INIS)

Bunnell, L.R.; Doremus, L.A.; Topping, J.B.; Duncan, D.R.

1994-06-01

The Pacific Northwest Laboratory is conducting the Solid Waste Technology Support Program (SWTSP) for Westinghouse Hanford Company (WHC). Task E is the Container Corrosion Study Portion of the SWTSP that will perform testing to provide defensible data on the corrosion of low-carbon steel, as used in drums to contain chemical and radioactive wastes at the Hanford Site. A second objective of Task E is to provide and test practical alternative materials that have higher corrosion resistance than low-carbon steel. The scope of work for fiscal year (FY) 1993 included initial testing of mild steel specimens buried in Hanford soils or exposed to atmospheric corrosion in metal storage sheds. During FY 1993, progress was made in three areas of Task E. First, exposure of test materials began at the Soil Corrosion Test Site where low-carbon steel specimens were placed in the soil in five test shafts at depths of 9 m (30 ft). Second, the corrosion measurement of low-carbon steel in the soil of two solid waste trenches continued. The total exposure time is ∼ 500 days. Third, an atmospheric corrosion test of low-carbon steel was put initiated in a metal shed (Building 2401-W) in the 200 West Area. This annual report describes the Task E efforts and provides a current status

Corrosion resistance of zinc-magnesium coated steel

International Nuclear Information System (INIS)

Hosking, N.C.; Stroem, M.A.; Shipway, P.H.; Rudd, C.D.

2007-01-01

A significant body of work exists in the literature concerning the corrosion behaviour of zinc-magnesium coated steel (ZMG), describing its enhanced corrosion resistance when compared to conventional zinc-coated steel. This paper begins with a review of the literature and identifies key themes in the reported mechanisms for the attractive properties of this material. This is followed by an experimental programme where ZMG was subjected to an automotive laboratory corrosion test using acidified NaCl solution. A 3-fold increase in time to red rust compared to conventional zinc coatings was measured. X-ray diffraction, X-ray photoelectron spectroscopy and scanning electron microscopy were used to characterize the corrosion products formed. The corrosion products detected on ZMG included simonkolleite (Zn 5 Cl 2 (OH) 8 . H 2 O), possibly modified by magnesium uptake, magnesium hydroxide (Mg(OH) 2 ) and a hydroxy carbonate species. It is proposed that the oxygen reduction activity at the (zinc) cathodes is reduced by precipitation of alkali-resistant Mg(OH) 2 , which is gradually converted to more soluble hydroxy carbonates by uptake of atmospheric carbon dioxide. This lowers the surface pH sufficiently to allow thermodynamically for general precipitation of insoluble simonkolleite over the corroding surface thereby retarding the overall corrosion reactions, leaving only small traces of magnesium corrosion products behind. Such a mechanism is consistent with the experimental findings reported in the literature

ASSET, An Information System for Alloy Corrosion in High Temperature Gases

International Nuclear Information System (INIS)

R. C. John; A. D. Pelton; A. L. Young; W. T. Thompson; I. G. Wright

2001-01-01

A large database for corrosion data and a corrosion prediction information system for metals and alloys corroding in high-temperature gases have been created. Corrosion data for about 75 commercial alloys, 4600 corrosion data measurements, and six million exposure hours have been compiled into an information system, ASSET. ASSET allows prediction of sound metal thickness losses for metals and alloys corroding by several common corrosion mechanisms at high-temperatures as functions of gas composition, temperature, time, and alloy. This paper presents examples of predicted metal losses of alloys corroding in standard conditions for several corrosion mechanisms expected in high-temperature gases. ASSET also provides a comprehensive capability to analyze the thermochemical interactions between alloys, corrosion products and exposure conditions. Some of the uses of the data compilation and the corrosion prediction feature are illustrated for oxidizing, sulfidizing, sulfidizing/oxidizing , and carburizing conditions

Effect of Flow Velocity on Corrosion Rate and Corrosion Protection Current of Marine Material

Energy Technology Data Exchange (ETDEWEB)

Lee, Seong Jong [Kunsan National University, Kunsan (Korea, Republic of); Han, Min Su; Jang, Seok Ki; Kim, Seong Jong [Mokpo National Maritime University, Mokpo (Korea, Republic of)

2015-10-15

In spite of highly advanced paint coating techniques, corrosion damage of marine metal and alloys increase more and more due to inherent micro-cracks and porosities in coatings formed during the coating process. Furthermore, flowing seawater conditions promote the breakdown of the protective oxide of the materials introducing more oxygen into marine environments, leading to the acceleration of corrosion. Various corrosion protection methods are available to prevent steel from marine corrosion. Cathodic protection is one of the useful corrosion protection methods by which the potential of the corroded metal is intentionally lowered to an immune state having the advantage of providing additional protection barriers to steel exposed to aqueous corrosion or soil corrosion, in addition to the coating. In the present investigation, the effect of flow velocity was examined for the determination of the optimum corrosion protection current density in cathodic protection as well as the corrosion rate of the steel. It is demonstrated from the result that the material corrosion under dynamic flowing conditions seems more prone to corrosion than under static conditions.

Long Term Corrosion/Degradation Test Six Year Results

Energy Technology Data Exchange (ETDEWEB)

M. K. Adler Flitton; C. W. Bishop; M. E. Delwiche; T. S. Yoder

2004-09-01

The Subsurface Disposal Area (SDA) of the Radioactive Waste Management Complex (RWMC) located at the Idaho National Engineering and Environmental Laboratory (INEEL) contains neutron-activated metals from non-fuel, nuclear reactor core components. The Long-Term Corrosion/Degradation (LTCD) Test is designed to obtain site-specific corrosion rates to support efforts to more accurately estimate the transfer of activated elements to the environment. The test is using two proven, industry-standard methods—direct corrosion testing using metal coupons, and monitored corrosion testing using electrical/resistance probes—to determine corrosion rates for various metal alloys generally representing the metals of interest buried at the SDA, including Type 304L stainless steel, Type 316L stainless steel, Inconel 718, Beryllium S200F, Aluminum 6061, Zircaloy-4, low-carbon steel, and Ferralium 255. In the direct testing, metal coupons are retrieved for corrosion evaluation after having been buried in SDA backfill soil and exposed to natural SDA environmental conditions for times ranging from one year to as many as 32 years, depending on research needs and funding availability. In the monitored testing, electrical/resistance probes buried in SDA backfill soil will provide corrosion data for the duration of the test or until the probes fail. This report provides an update describing the current status of the test and documents results to date. Data from the one-year and three-year results are also included, for comparison and evaluation of trends. In the six-year results, most metals being tested showed extremely low measurable rates of general corrosion. For Type 304L stainless steel, Type 316L stainless steel, Inconel 718, and Ferralium 255, corrosion rates fell in the range of “no reportable” to 0.0002 mils per year (MPY). Corrosion rates for Zircaloy-4 ranged from no measurable corrosion to 0.0001 MPY. These rates are two orders of magnitude lower than those specified in

NASA's Corrosion Technology Laboratory at the Kennedy Space Center: Anticipating, Managing, and Preventing Corrosion

Science.gov (United States)

Calle, Luz Marina

2015-01-01

The marine environment at NASAs Kennedy Space Center (KSC) has been documented by ASM International (formerly American Society for Metals) as the most corrosive in North America. With the introduction of the Space Shuttle in 1981, the already highly corrosive conditions at the launch pads were rendered even more severe by the highly corrosive hydrochloric acid (HCl) generated by the solid rocket boosters (SRBs). Numerous failures at the launch pads are caused by corrosion. The structural integrity of ground infrastructure and flight hardware is critical to the success, safety, cost, and sustainability of space missions. NASA has over fifty years of experience dealing with unexpected failures caused by corrosion and has developed expertise in corrosion control in the launch and other environments. The Corrosion Technology Laboratory at KSC evolved, from what started as an atmospheric exposure test site near NASAs launch pads, into a capability that provides technical innovations and engineering services in all areas of corrosion for NASA, external partners, and customers.This paper provides a chronological overview of NASAs role in anticipating, managing, and preventing corrosion in highly corrosive environments. One important challenge in managing and preventing corrosion involves the detrimental impact on humans and the environment of what have been very effective corrosion control strategies. This challenge has motivated the development of new corrosion control technologies that are more effective and environmentally friendly. Strategies for improved corrosion protection and durability can have a huge impact on the economic sustainability of human spaceflight operations.

Fighting corrosion in India

Energy Technology Data Exchange (ETDEWEB)

Rajagopalan, K S; Rangaswamy, N S

1979-03-01

A survey covers the cost of corrosion in India; methods of preventing corrosion in industrial plants; some case histories, including the prevention of corrosion in pipes through which fuels are pumped to storage and the stress-corrosion cracking of evaporators in fertilizer plants; estimates of the increase in demand in 1979-89 for anticorrosion products and processes developed by the Central Electrochemical Research Institute (CECRI) at Karaikudi, India; industries that may face corrosion problems requiring assistance from CECRI, including the light and heavy engineering structural, and transport industries and the chemical industry; and some areas identified for major efforts, including the establishment of a Corrosion Advisory Board with regional centers and the expansion of the Tropical Corrosion Testing Station at Mandapam Camp, Tamil Nadu.

Yucca Mountain engineered barrier system corrosion model (EBSCOM)

International Nuclear Information System (INIS)

King, F.; Kolar, M.; Kessler, J.H.; Apted, M.

2008-01-01

A revised engineered barrier system model has been developed by the Electric Power Research Institute to predict the time dependence of the failure of the drip shields and waste packages in the proposed Yucca Mountain repository. The revised model is based on new information on various corrosion processes developed by the US Department of Energy and others and for a 20-mm-thick waste package design with a double closure lid system. As with earlier versions of the corrosion model, the new EBSCOM code produces a best-estimate of the failure times of the various barriers. The model predicts that only 15% of waste packages will fail within a period of 1 million years. The times for the first corrosion failures are 40,000 years, 336,000 years, and 375,000 years for the drip shield, waste package, and combination of drip shield and the associated waste package, respectively

Corrosion of steel in concrete

International Nuclear Information System (INIS)

Preece, C.M.

1982-10-01

A comparative study has been made of those properties of Massiv and Standard cements which are considered to determine their ability to protect steel reinforcement from corroding. Saturated Massiv cement has a higher evaporabel water content, but a significantly finer pore structure than has saturated Standard cement. This fine structure resulted in an electrical resistivity ten times higher and chloride diffusivity ten times lower than those of Standard cement. Electrochemical measurements have shown that the passive current density of steel in Massiv mortar is higher than that of steel in Standard mortar, but the higher current should lead to a more rapid decrease in potential to a level at which neither chloride attack of hydrogen evolution will occur. Whereas steel in Standard mortar was found to be highly susceptible to crevice corrosion, no such attack has been observed in Massiv mortar. Moreover, the initiation of chloride induced corrosion and the subsequent rates of corrosion were both lower in Massiv mortar than in Standard mortar. Thus, it may be predicted that Massiv cement would provide greater protection for steel reinforcement in underground structures exposed to chloride containing ground water than would Standard cement. (author)

Slag corrosion of gamma aluminium oxynitride

Energy Technology Data Exchange (ETDEWEB)

Wang Xidong; Li Wen Chao [Beijing Univ. of Science and Technology, BJ (China). Dept. of Physical Chemistry of Metals; Sichen Du; Seetharaman, S. [Royal Inst. of Tech., Stockholm (Sweden). Dept. of Materials Science and Technology

2002-03-01

Corrosion of {gamma}-aluminium oxynitride (AlON) by CaO-MgO-''FeO''-Al{sub 2}O{sub 3}-SiO{sub 2} melts corresponding to blast furnace slag was examined from 1693 to 1753 K under static and forced convection conditions. An intermediate layer was observed between the unreacted oxynitride and slag. After a certain time interval, the rate of the growth of this layer was found to be equal to the rate of the dissolution of the layer. Slag corrosion of AlON is a strongly thermally activated process, the overall activation energy being 1002 kJ/mol. The rate of corrosion was found to be significantly enhanced by the addition of ''FeO''. (orig.)

Digital speckle correlation for nondestructive testing of corrosion

Science.gov (United States)

Paiva, Raul D., Jr.; Soga, Diogo; Muramatsu, Mikiya; Hogert, Elsa N.; Landau, Monica R.; Ruiz Gale, Maria F.; Gaggioli, Nestor G.

1999-07-01

This paper describes the use of optical correlation speckle patterns to detect and analyze the metallic corrosion phenomena, and shows the experimental set-up used. We present some new results in the characterization of the corrosion process using a model based in electroerosion phenomena. We also provide valuable information about surface microrelief changes, which is also useful in numerous engineering applications. The results obtained are good enough for showing that our technique is very useful for giving new possibilities to the analysis of the corrosion and oxidation process, particularly in real time.

Corrosion evaluation technology

International Nuclear Information System (INIS)

Kim, Uh Chul; Han, Jeong Ho; Nho, Kye Ho; Lee, Eun Hee; Kim, Hong Pyo; Hwang, Seong Sik; Lee, Deok Hyun; Hur, Do Haeng; Kim, Kyung Mo.

1997-09-01

A multifrequency ACPD system was assembled which can measure very small crack. Stress corrosion cracking test system with SSRT operating high temperature was installed. Stress corrosion cracking test of newly developed alloy 600 and existing alloy 600 was carried out in steam atmosphere of 400 deg C. No crack was observed in both materials within a test period of 2,000 hrs. Corrosion fatigue test system operating at high temperature was installed in which fatigue crack was measured by CDPD. Lead enhanced the SCC of the Alloy 600 in high temperature water, had a tendency to modify a cracking morphology from intergranular to transgranular. Pit initiation preferentially occurred at Ti-rich carbide. Resistance to pit initiation decreased with increasing temperature up to 300 deg C. Test loop for erosion corrosion was designed and fabricated. Thin layer activation technique was very effective in measuring erosion corrosion. Erosion corrosion of a part of secondary side pipe was evaluated by the Check Family Codes of EPRI. Calculated values of pipe thickness by Check Family Codes coincided with the pipe thickness measured by UT with an error of ± 20%. Literature review on turbine failure showed that failure usually occurred in low pressure turbine rotor disc and causes of failure are stress corrosion cracking and corrosion fatigue. (author). 12 refs., 20 tabs., 77 figs

Effects of climate and corrosion on concrete behaviour

Science.gov (United States)

Ismail, Mohammad; Egba, Ernest Ituma

2017-11-01

Corrosion of steel is a damaging agent that reduces the functional and structural responsibilities of reinforced concrete structures. Accordingly, reinforced concrete members in the environments that are prone to concrete carbonation or chloride attack coupled with high temperature and relative humidity suffer from accelerated corrosion of reinforcing material. Also, literature proves that climate influences corrosion of concrete, and suggests investigation of impact of corrosion on concrete based on climate zone. Therefore, this paper presents the effects of climate and corrosion on concrete behavior, using bond strength of concrete as a case study. Concrete specimens were prepared form concrete mix that was infested with 3.5 kgm-3 of sodium chloride to accelerate corrosion. The specimens were cured sodium chloride solution 3.5% by weight of water for 28 days before placing them in the exposure conditions. Pull-out tests were conducted at time intervals for one year to measure the impact of exposure condition and corrosion on bond strength of concrete. The results show reduction of bond strength of concrete by 32%, 28% and 8% after one year of subjection of the specimens to the unsheltered natural climate, sheltered natural climate, and laboratory ambient environment respectively. The findings indicate that the climate influences corrosion, which reduces the interlocking bond between the reinforcing bar and the adjacent concrete.

An Experimental Investigation of the Effect of Corrosion on Dry Friction Noise

International Nuclear Information System (INIS)

Baek, Jongsu; Kang, Jaeyoung

2015-01-01

This study investigates the friction noise characteristic in relation to the corrosion of metal by using the frictional reciprocating and pin-on-disk system. From the experiments, it is found that the corrosion of metal advances the onset time and increases the magnitude of friction noise. Further, it is observed that the effect of corrosion on friction noise stems from the alteration of tribo-surface during repetitive frictional motion. The alteration of the corrosive contact surface induces a negative friction-velocity slope, by which the corrosion of metal can generate dynamic instability faster than non-corrosion of metal

Exploratory shaft liner corrosion estimate

International Nuclear Information System (INIS)

Duncan, D.R.

1985-10-01

An estimate of expected corrosion degradation during the 100-year design life of the Exploratory Shaft (ES) is presented. The basis for the estimate is a brief literature survey of corrosion data, in addition to data taken by the Basalt Waste Isolation Project. The scope of the study is expected corrosion environment of the ES, the corrosion modes of general corrosion, pitting and crevice corrosion, dissimilar metal corrosion, and environmentally assisted cracking. The expected internal and external environment of the shaft liner is described in detail and estimated effects of each corrosion mode are given. The maximum amount of general corrosion degradation was estimated to be 70 mils at the exterior and 48 mils at the interior, at the shaft bottom. Corrosion at welds or mechanical joints could be significant, dependent on design. After a final determination of corrosion allowance has been established by the project it will be added to the design criteria. 10 refs., 6 figs., 5 tabs

Effect of aging on the corrosion of aluminum alloy 6061

International Nuclear Information System (INIS)

EL-Bedawy, M.E.M.

2010-01-01

Not only alloying additions may affect the corrosion resistance of aluminum alloys, but also practices that result in a nonuniform microstructure may introduce susceptibility to some forms of corrosion, especially if the microstructural effect is localized. This work was intended to study the effect of aging time at 225, 185 and 140 degree C and the effect of constant aging time ( 24 hrs ) in the temperature range 100 - 450 degree C as well as the influence of the solution ph on the corrosion characteristics of 6061 aluminum alloy, (Al-Mg-Si alloy) containing 0.22 wt% Cu. The investigation was performed by standard immersion corrosion test according to the British Standard BS 11846 method B and by applying potentiodynamic polarization technique in neutral deaerated 0.5 % M NaCl solution as well as in alkaline NaOH solution (ph = 10). The susceptibility to corrosion and the dominant corrosion type was evaluated by examination of transverse cross sections of corroded samples after the immersion test and examination of the corroded surfaces after potentiodynamic polarization using optical microscope. Analysis of the polarization curves was used to determine the effect of different aging parameters on corrosion characteristics such as the corrosion current density I (corr), the corrosion potential E (corr), the cathodic current densities and the passivation behavior.Results of the immersion test showed susceptibility to intergranular corrosion in the under aged tempers while pitting was the dominant corrosion mode for the over aged tempers after aging at 225 and 185 degree C.Analysis of the potentiodynamic polarization curves showed similar dependence of I (corr) and cathodic current densities on the aging treatment in the neutral 0.5 %M NaCl solution and in the alkaline NaOH solution. It was observed that E(corr) values in the NaCl solution were shifted in the more noble direction for the specimens aged before peak aging while it decreased again with aging time for

Dictionary corrosion and corrosion control. English-German/German-English. Fachwoerterbuch Korrosion und Korrosionsschutz. Englisch-Deutsch/Deutsch-Englisch

Energy Technology Data Exchange (ETDEWEB)

1985-01-01

This dictionary has 13000 entries in both languages. Keywords and extensive accompanying information simplify the choice of word for the user. The following topics are covered: Theoretical principles of corrosion; Corrosion of the metals and alloys most frequently used in engineering. Types of corrosion - (chemical-, electro-chemical, biological corrosion); forms of corrosion (superficial, pitting, selective, intercrystalline and stress corrosion; vibrational corrosion cracking); erosion and cavitation. Methods of corrosion control (material selection, temporary corrosion protection media, paint and plastics coatings, electro-chemical coatings, corrosion prevention by treatment of the corrosive media); Corrosion testing methods.

FEM Modelling of the Evolution of Corrosion Cracks in Reinforced Concrete Structures

DEFF Research Database (Denmark)

Thoft-Christensen, Palle

Corrosion cracks are caused by the increasing volume of corrosion products during the corrosion of the reinforcement. After corrosion initiation the rust products from the corroded reinforcement will initially fill the porous zone near the reinforcement and the result in an expansion of the concr......Corrosion cracks are caused by the increasing volume of corrosion products during the corrosion of the reinforcement. After corrosion initiation the rust products from the corroded reinforcement will initially fill the porous zone near the reinforcement and the result in an expansion...... of the concrete near the reinforcement. Tensile stresses are then initiated in the concrete. With increasing corrosion, the tensile stresses will at a certain time reach a critical value and cracks will be developed. The increase of the crack with after formation of the initial crack is the subject of this paper...

Corrosion of breached UF6 storage cylinders

International Nuclear Information System (INIS)

Barber, E.J.; Taylor, M.S.; DeVan, J.H.

1993-01-01

This paper describes the corrosion processes that occurred following the mechanical failure of two steel 14-ton storage cylinders containing depleted UF 6 . The failures both were traced to small mechanical tears that occurred during stacking of the cylinders. Although subsequent corrosion processes greatly extended the openings in the wall. the reaction products formed were quite protective and prevented any significant environmental insult or loss of uranium. The relative sizes of the two holes correlated with the relative exposure times that had elapsed from the time of stacking. From the sizes and geometries of the two holes, together with analyses of the reaction products, it was possible to determine the chemical reactions that controlled the corrosion process and to develop a scenario for predicting the rate of hydrolysis of UF 6 , the loss rate of HF, and chemical attack of a breached UF 6 storage cylinder

Corrosion of aluminum alloys in simulated dry storage environments

International Nuclear Information System (INIS)

Peacock, H.B. Jr.; Sindelar, R.L.; Lam, P.S.

1996-01-01

The effect of temperature and relative humidity on the high temperature (up to 150 degrees C) corrosion of aluminum alloys was investigated for dry storage of spent nuclear fuels in a closed or sealed system. A dependency on alloy type, temperature and initial humidity was determined for 1100, 5052 and 6061 aluminum alloys. Results after 4500 hours of environmental testing show that for a closed system, corrosion tends to follow a power law with the rate decreasing with increasing exposure. As corrosion takes place, two phenomena occur: (1) a hydrated layer builds up to resist corrosion, and (2) moisture is depleted from the system and the humidity slowly decreases with time. At a critical level of relative humidity, corrosion reactions stop, and no additional corrosion occurs if the system remains closed. The results form the basis for the development of an acceptance criteria for the dry storage of aluminum clad spent nuclear fuels

Corrosion performance tests for reinforcing steel in concrete : test procedures.

Science.gov (United States)

2009-09-01

The existing test method to assess the corrosion performance of reinforcing steel embedded in concrete, mainly : ASTM G109, is labor intensive, time consuming, slow to provide comparative results, and often expensive. : However, corrosion of reinforc...

Penetration of corrosion products and corrosion-induced cracking in reinforced cementitious materials

DEFF Research Database (Denmark)

Michel, Alexander; Pease, Brad J.; Peterova, Adela

2014-01-01

This paper describes experimental investigations on corrosion-induced deterioration in reinforced cementitious materials and the subsequent development and implementation of a novel conceptual model. Rejnforced mortar specimens of varying water-to-cement ratios were subjected to current-induced c......This paper describes experimental investigations on corrosion-induced deterioration in reinforced cementitious materials and the subsequent development and implementation of a novel conceptual model. Rejnforced mortar specimens of varying water-to-cement ratios were subjected to current......-dependent concentrations of corrosion products averaged through the specimen thickness. Digital image correlation (DIC) was used to measure corrosion-induced deformations including deformations between steel and cementitious matrix as well as formation and propagation of corrosion-induced cracks. Based on experimental...... observations, a conceptual model was developed to describe the penetration of solid corrosion products into capillary pores of the cementitious matrix. Only capillary pores within a corrosion accommodating region (CAR), i.e. in close proximity of the steel reinforcement, were considered accessible...

NASA's Corrosion Technology Laboratory at the Kennedy Space Center: Anticipating, Managing, and Preventing Corrosion

Science.gov (United States)

Calle, Luz Marina

2014-01-01

Corrosion is the degradation of a material that results from its interaction with the environment. The marine environment at NASAs Kennedy Space Center (KSC) has been documented by ASM International (formerly American Society for Metals) as the most corrosive in the United States. With the introduction of the Space Shuttle in 1981, the already highly corrosive conditions at the launch pads were rendered even more severe by the 70 tons of highly corrosive hydrochloric acid that were generated by the solid rocket boosters. Numerous failures at the launch pads are caused by corrosion.The structural integrity of ground infrastructure and flight hardware is critical to the success, safety, cost, and sustainability of space missions. As a result of fifty years of experience with launch and ground operations in a natural marine environment that is highly corrosive, NASAs Corrosion Technology Laboratory at KSC is a major source of corrosion control expertise in the launch and other environments. Throughout its history, the Laboratory has evolved from what started as an atmospheric exposure facility near NASAs launch pads into a world-wide recognized capability that provides technical innovations and engineering services in all areas of corrosion for NASA and external customers.This presentation will provide a historical overview of the role of NASAs Corrosion Technology in anticipating, managing, and preventing corrosion. One important challenge in managing and preventing corrosion involves the detrimental impact on humans and the environment of what have been very effective corrosion control strategies. This challenge has motivated the development of new corrosion control technologies that are more effective and environmentally friendly. Strategies for improved corrosion protection and durability can have a huge impact on the economic sustainability of human spaceflight operations.

Galvanic corrosion between carbon steel 1018 and Alloy 600 in crevice with boric acid solution

International Nuclear Information System (INIS)

Kim, Dong Jin; Kim, Hong Pyo; Kim, Joung Soo; Machonald, Digby D.

2005-01-01

This work dealt with the evaluation of galvanic corrosion rate in a corrosion cell having annular gap of 0.5 mm between carbon steel 1018 and alloy 600 as a function of temperature and boron concentration. Temperature and boron concentration were ranged from 110 to 300 .deg. C and 2000∼10000 ppm, respectively. After the operating temperature of the corrosion cell where the electrolyte was injected was attained at setting temperature, galvanic coupling was made and at the same time galvanic current was measured. The galvanic corrosion rate decreased with time, which was described by corrosion product such as protective film as well as boric acid deposit formed on the carbon steel with time. From the galvanic current obtained as a function of temperature and boron concentration, it was found that the galvanic corrosion rate decreased with temperature while the corrosion rate increased with boron concentration. The experimental results obtained from galvanic corrosion measurement were explained by adhesive property of corrosion product such as protective film, boric acid deposit formed on the carbon steel wall and dehydration of boric acid to be slightly soluble boric acid phase. Moreover the galvanic corrosion rate calculated using initial galvanic coupling current instead of steady state coupling current was remarked, which could give us relatively closer galvanic corrosion rate to real pressurized water reactor

Corrosion behavior of corrosion resistant alloys in stimulation acids

Energy Technology Data Exchange (ETDEWEB)

Cheldi, Tiziana [ENI E and P Division, 20097 San Donato Milanese Milano (Italy); Piccolo, Eugenio Lo; Scoppio, Lucrezia [Centro Sviluppo Materiali, via Castel Romano 100, 00128 Rome (Italy)

2004-07-01

In the oil and gas industry, selection of CRAs for downhole tubulars is generally based on resistance to corrosive species in the production environment containing CO{sub 2}, H{sub 2}S, chloride and in some case elemental sulphur. However, there are non-production environments to which these materials must also be resistant for either short term or prolonged duration; these environments include stimulation acids, brine and completion fluids. This paper reports the main results of a laboratory study performed to evaluate the corrosion and stress corrosion behaviour to the acidizing treatments of the most used CRAs for production tubing and casing. Laboratory tests were performed to simulate both 'active' and 'spent' acids operative phases, selecting various environmental conditions. The selected steel pipes were a low alloyed steel, martensitic, super-martensitic, duplex 22 Cr, superduplex 25 Cr and super-austenitic stainless steels (25 Cr 35 Ni). Results obtained in the 'active' acid environments over the temperature range of 100-140 deg. C, showed that the blend acids with HCl at high concentration and HCl + HF represented too much severe conditions, where preventing high general corrosion and heavy localised corrosion by inhibition package becomes very difficult, especially for duplex steel pipe, where, in some case, the specimens were completely dissolved into the solution. On the contrary, all steels pipes were successfully protected by inhibitor when organic acid solution (HCOOH + CH{sub 3}COOH) were used. Furthermore, different effectiveness on corrosion protection was showed by the tested inhibitors packages: e.g. in the 90% HCl at 12% + 10 CH{sub 3}COOH acid blend. In 'spent' acid environments, all steel pipes showed to be less susceptible to the localised and general corrosion attack. Moreover, no Sulphide Stress Corrosion Cracking (SSC) was observed. Only one super-austenitic stainless steel U-bend specimen showed

Corrosion failure analysis as related to prevention of corrosion failures

International Nuclear Information System (INIS)

Suss, H.

1977-10-01

The factors and conditions which have contributed to many of the corrosion related service failures are discussed based on a review of actual case histories. The anti-corrosion devices which developed as a result of these failure analyses are reviewed, and the method which must be adopted and used to take advantage of the available corrosion prevention techniques is discussed

Corrosion performance tests for reinforcing steel in concrete : technical report.

Science.gov (United States)

2009-10-01

The existing test method used to assess the corrosion performance of reinforcing steel embedded in : concrete, mainly ASTM G 109, is labor intensive, time consuming, slow to provide comparative results, : and can be expensive. However, with corrosion...

Intergranular corrosion of 13Cr and 17Cr martensitic stainless steels in accelerated corrosive solution and high-temperature, high-purity water

International Nuclear Information System (INIS)

Ozaki, Toshinori; Ishikawa, Yuichi

1988-01-01

Intergranular corrosion behavior of 13Cr and 17Cr martensitic stainless steels was studied by electrochemical and immersing corrosion tests. Effects of the mEtallurgical and environmental conditions on the intergranular corrosion of various tempered steels were examined by the following tests and discussed. (a) Anodic polarization measurement and electrolytical etching test in 0.5 kmol/m 3 H 2 SO 4 solution at 293 K. (b) Immersion corrosion test in 0.88 kmol/m 3 HNO 3 solution at 293 K. (c) Long-time immersion test for specimens with a crevice in a high purity water at 473 K∼561 K. It was found from the anodic polarization curves in 0.5 kmol/m 3 H 2 SO 4 solution-at 293 K that the steels tempered at 773∼873 K had susceptibility to intergranular corrosion in the potential region indicating a second current maximum (around-0.1 V. vs. SCE). But the steel became passive in the more noble potential region than the second current peak potential, while in the less noble potential region general corrosion occurred independent of its microstructure. The intergranular corrosion occurred due to the localized dissolution along the pre-austenitic grain boundary and the martensitic lath boundary. It could be explained by the same dissolution model of the chromium depleted zone as proposed for the intergranular corrosion of austenitic and ferritic stainless steels. The intergranular corrosion occurred entirely at the free surface in 0.88 kmol/m 3 HNO 3 solution, while in the high temperature and high purity water only the entrance of the crevice corroded. It was also suggested that this intergranular corrosion might serve as the initiation site for stress corrosion cracking of the martensitic stainless steel. (author)

Hot corrosion of pack cementation aluminized carbon steel

International Nuclear Information System (INIS)

Waheed, A.F.; Mohamed, K.E.; Abd El-Azim, M.E.; Soliman, H.M.

1998-01-01

Low carbon steel was aluminized by the pack cementation technique at various aluminizing temperatures and times in or der to have different aluminide coatings. The aluminized specimens were sprayed at the beginning of the hot corrosion experiments with Na C 1+Na 2 SO 4 solution. The hot corrosion tests were carried out by thermal cycling at 850 degree C in air. The results were evaluated by, corrosion kinetics based on weight change measurements, scanning electron microscopy and energy dispersive X-ray analysis. It was found that the maximum corrosion resistance to this corrosive environment is achieved by aluminizing at 900 degree C for 19 h or 950 degree C for >4 h. These aliminizing conditions lead to formation of thick aluminide coatings with sufficient aluminium concentration (>15 wt%) at their outer surface necessary for continuous formation of protective Al 2 O 3 scale. The tested materials are used in protection of some components used in electric power stations (conventional or nuclear)

Corrosion induced failure analysis of subsea pipelines

International Nuclear Information System (INIS)

Yang, Yongsheng; Khan, Faisal; Thodi, Premkumar; Abbassi, Rouzbeh

2017-01-01

Pipeline corrosion is one of the main causes of subsea pipeline failure. It is necessary to monitor and analyze pipeline condition to effectively predict likely failure. This paper presents an approach to analyze the observed abnormal events to assess the condition of subsea pipelines. First, it focuses on establishing a systematic corrosion failure model by Bow-Tie (BT) analysis, and subsequently the BT model is mapped into a Bayesian Network (BN) model. The BN model facilitates the modelling of interdependency of identified corrosion causes, as well as the updating of failure probabilities depending on the arrival of new information. Furthermore, an Object-Oriented Bayesian Network (OOBN) has been developed to better structure the network and to provide an efficient updating algorithm. Based on this OOBN model, probability updating and probability adaptation are performed at regular intervals to estimate the failure probabilities due to corrosion and potential consequences. This results in an interval-based condition assessment of subsea pipeline subjected to corrosion. The estimated failure probabilities would help prioritize action to prevent and control failures. Practical application of the developed model is demonstrated using a case study. - Highlights: • A Bow-Tie (BT) based corrosion failure model linking causation with the potential losses. • A novel Object-Oriented Bayesian Network (OOBN) based corrosion failure risk model. • Probability of failure updating and adaptation with respect to time using OOBN model. • Application of the proposed model to develop and test strategies to minimize failure risk.

Corrosion and corrosion fatigue of airframe aluminum alloys

Science.gov (United States)

Chen, G. S.; Gao, M.; Harlow, D. G.; Wei, R. P.

1994-01-01

Localized corrosion and corrosion fatigue crack nucleation and growth are recognized as degradation mechanisms that effect the durability and integrity of commercial transport aircraft. Mechanically based understanding is needed to aid the development of effective methodologies for assessing durability and integrity of airframe components. As a part of the methodology development, experiments on pitting corrosion, and on corrosion fatigue crack nucleation and early growth from these pits were conducted. Pitting was found to be associated with constituent particles in the alloys and pit growth often involved coalescence of individual particle-nucleated pits, both laterally and in depth. Fatigue cracks typically nucleated from one of the larger pits that formed by a cluster of particles. The size of pit at which fatigue crack nucleates is a function of stress level and fatigue loading frequency. The experimental results are summarized, and their implications on service performance and life prediction are discussed.

Atmospheric corrosion of uranium-carbon alloys; Corrosion atmospherique des alliages uranium-carbone

Energy Technology Data Exchange (ETDEWEB)

Rousset, P; Accary, A [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

1965-07-01

The authors study the corrosion of uranium-carbon alloys having compositions close to that of the mono-carbide; they show that the extent of the observed corrosion effects increases with the water vapour content of the surrounding gas and they conclude that the atmospheric corrosion of these alloys is due essentially to the humidity of the air, the effect of the oxygen being very slight at room temperature. They show that the optimum conditions for preserving U-C alloys are either a vacuum or a perfectly dry argon atmosphere. The authors have also established that the type of corrosion involved is a corrosion which 'cracks under stress' and is transgranular (it can also be intergranular in the case of sub-stoichiometric alloys). They propose, finally, two hypotheses for explaining this mechanism, one of which is illustrated by the existence, at the fissure interface, of corrosion products which can play the role of 'corners' in the mono-carbide grains. (authors) [French] Les auteurs etudient la corrosion des alliages uranium-carbone de composition voisine du monocarbure; ils montrent que l'importance des effets de la corrosion observee augmente avec la teneur en vapeur d'eau du milieu gazeux ambiant et concluent que la corrosion atmospherique de ces alliages est due essentiellement a l'humidite de l'air, l'action de l'oxygene de l'air etant tres faible a la temperature ambiante. Ils indiquent que les conditions optimales de conservation des alliages U-C sont le vide ou une atmosphere d'argon parfaitement desseches. D'autre part, les auteurs etablissent que le type de corrosion mis en jeu est une corrosion 'fissurante sous contrainte', transgranulaire (pouvant egalement etre intergranulaire dans le cas d'alliages sous-stoechiometriques). Ils proposent enfin deux hypotheses pour rendre compte de ce mecanisme, dont l'une est illustree par la mise en evidence, a l'interface des fissures, de produits de corrosion pouvant jouer le role de 'coins' dans les grains de

The corrosion and stress corrosion cracking behavior of a novel alumina-forming austenitic stainless steel in supercritical water

Energy Technology Data Exchange (ETDEWEB)

Sun, Hongying [School of Mechanical Engineering, Anyang Institute of Technology, Anyang 455002 (China); Yang, Haijie [Modern Engineering Training Center, Anyang Institute of Technology, Anyang 455002 (China); Wang, Man [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Giron-Palomares, Benjamin [School of Mechanical Engineering, Anyang Institute of Technology, Anyang 455002 (China); Zhou, Zhangjian, E-mail: zhouzhj@mater.ustb.edu.cn [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Zhang, Lefu [School of Nuclear Science and Engineering, Shanghai Jiaotong University, No 800 Dongchuan Road, Shanghai (China); Zhang, Guangming, E-mail: ustbzgm@163.com [School of Automobile & Transportation, Qingdao Technological University, Qingdao 266520 (China)

2017-02-15

The general corrosion and stress corrosion behavior of Fe-27Ni-15Cr-5Al-2Mo-0.4Nb alumina-forming austenitic (AFA) steel were investigated in supercritical water under different conditions. A double layer oxide structure was formed: a Fe-rich outer layer (Fe{sub 2}O{sub 3} and Fe{sub 3}O{sub 4}) and an Al-Cr-rich inner layer. And the inner layer has a low growth rate with exposing time, which is good for improvement of corrosion resistance. Additionally, some internal nodular Al-Cr-rich oxides were also observed, which resulted in a local absence of inner layer. Stress corrosion specimens exhibited a combination of high strength, good ductility and low susceptibility. The stress strength and elongation was reduced by increasing temperature and amount of dissolved oxygen. In addition, the corresponding susceptibility was increased with decreased temperatures and increased oxygen contents. - Highlights: • The general corrosion and SCC in SCW of the AFA steel have been limited reported. • Fe-rich inner and Al-Cr-rich outer layers are formed in 650 °C/25 MPa/10 ppb SCW. • The SCC behavior exhibits a combination of high strength and good ductility. • Strength and elongation are lowered by increase of temperature and oxygen content. • The AFA steel shows low SCC susceptibility and a superior corrosion resistance.

The corrosion and stress corrosion cracking behavior of a novel alumina-forming austenitic stainless steel in supercritical water

International Nuclear Information System (INIS)

Sun, Hongying; Yang, Haijie; Wang, Man; Giron-Palomares, Benjamin; Zhou, Zhangjian; Zhang, Lefu; Zhang, Guangming

2017-01-01

The general corrosion and stress corrosion behavior of Fe-27Ni-15Cr-5Al-2Mo-0.4Nb alumina-forming austenitic (AFA) steel were investigated in supercritical water under different conditions. A double layer oxide structure was formed: a Fe-rich outer layer (Fe 2 O 3 and Fe 3 O 4 ) and an Al-Cr-rich inner layer. And the inner layer has a low growth rate with exposing time, which is good for improvement of corrosion resistance. Additionally, some internal nodular Al-Cr-rich oxides were also observed, which resulted in a local absence of inner layer. Stress corrosion specimens exhibited a combination of high strength, good ductility and low susceptibility. The stress strength and elongation was reduced by increasing temperature and amount of dissolved oxygen. In addition, the corresponding susceptibility was increased with decreased temperatures and increased oxygen contents. - Highlights: • The general corrosion and SCC in SCW of the AFA steel have been limited reported. • Fe-rich inner and Al-Cr-rich outer layers are formed in 650 °C/25 MPa/10 ppb SCW. • The SCC behavior exhibits a combination of high strength and good ductility. • Strength and elongation are lowered by increase of temperature and oxygen content. • The AFA steel shows low SCC susceptibility and a superior corrosion resistance.

Amplified OTDR Systems for Multipoint Corrosion Monitoring

Science.gov (United States)

Nascimento, Jehan F.; Silva, Marcionilo J.; Coêlho, Isnaldo J. S.; Cipriano, Eliel; Martins-Filho, Joaquim F.

2012-01-01

We present two configurations of an amplified fiber-optic-based corrosion sensor using the optical time domain reflectometry (OTDR) technique as the interrogation method. The sensor system is multipoint, self-referenced, has no moving parts and can measure the corrosion rate several kilometers away from the OTDR equipment. The first OTDR monitoring system employs a remotely pumped in-line EDFA and it is used to evaluate the increase in system reach compared to a non-amplified configuration. The other amplified monitoring system uses an EDFA in booster configuration and we perform corrosion measurements and evaluations of system sensitivity to amplifier gain variations. Our experimental results obtained under controlled laboratory conditions show the advantages of the amplified system in terms of longer system reach with better spatial resolution, and also that the corrosion measurements obtained from our system are not sensitive to 3 dB gain variations. PMID:22737017

Standard guide for corrosion-related failure analysis

CERN Document Server

American Society for Testing and Materials. Philadelphia

2000-01-01

1.1 This guide covers key issues to be considered when examining metallic failures when corrosion is suspected as either a major or minor causative factor. 1.2 Corrosion-related failures could include one or more of the following: change in surface appearance (for example, tarnish, rust, color change), pin hole leak, catastrophic structural failure (for example, collapse, explosive rupture, implosive rupture, cracking), weld failure, loss of electrical continuity, and loss of functionality (for example, seizure, galling, spalling, swelling). 1.3 Issues covered include overall failure site conditions, operating conditions at the time of failure, history of equipment and its operation, corrosion product sampling, environmental sampling, metallurgical and electrochemical factors, morphology (mode) or failure, and by considering the preceding, deducing the cause(s) of corrosion failure. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibili...

Corrosion and corrosion protection of support structures for offshore wind energy devices (OWEA)

Energy Technology Data Exchange (ETDEWEB)

Momber, A. [Muehlhan AG, Schlinckstrasse 3, D-21107 Hamburg (Germany)

2011-05-15

The paper provides a review about the corrosion and corrosion protection of offshore wind energy devices (OWEA). Firstly, special features resulting from location and operation of OWEA are being discussed. Secondly, types of corrosion and corrosion phenomena are summarized in a systematic way. Finally, practical solutions to the corrosion protection of OWEA, including steel allowances, cathodic protection and coatings and linings, are discussed. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Contribution of the characterization of radioactive surfaces after sodium corrosion

International Nuclear Information System (INIS)

Menken, G.; Holl, M.

1978-01-01

Since 1972 INTERATOM is performing sodium mass and activity transfer investigations in an SNR-corrosion mockup loop which allows to study the transport of activated corrosion products in the primary heat transfer system of a sodium cooled reactor. The loop simulates the temperature and flow conditions and the materials combination of the SNR 300. The mass transfer examinations were aimed at the determination of the following: the linear corrosion and deposition rates; the selective corrosion of the alloying elements; the transfer of activated corrosion products. The results of a number of corrosion runs will be used in the following contribution to characterize the contaminated and corroded surface layers of reactor components. The loop reached a total operation time of 12300 h while the cold trap temperature was changed between 105 deg. C and 165 deg. C in successive runs

Corrosion behaviors and effects of corrosion products of plasma electrolytic oxidation coated AZ31 magnesium alloy under the salt spray corrosion test

Science.gov (United States)

Wang, Yan; Huang, Zhiquan; Yan, Qin; Liu, Chen; Liu, Peng; Zhang, Yi; Guo, Changhong; Jiang, Guirong; Shen, Dejiu

2016-08-01

The effects of corrosion products on corrosion behaviors of AZ31 magnesium alloy with a plasma electrolytic oxidation (PEO) coating were investigated under the salt spray corrosion test (SSCT). The surface morphology, cross-sectional microstructure, chemical and phase compositions of the PEO coating were determined using scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction analysis (XRD), respectively. Further, the corrosion process of the samples under the SSCT was examined in a non-aqueous electrolyte (methanol) using electrochemical impedance spectroscopy (EIS) coupled with equivalent circuit. The results show that the inner layer of the coating was destroyed firstly and the corrosion products have significant effects on the corrosion behaviors of the coating. The results above are discussed and an electrochemical corrosion model is proposed in the paper.

An Investigation on Corrosion Behavior of a Multi-layer Modified Aluminum Brazing Sheet

Directory of Open Access Journals (Sweden)

Liu Wei

2016-01-01

Full Text Available The corrosion behavior of a multi-layer modified aluminum brazing sheet (AA4045/3003Mod./AA7072/AA4045 was investigated. The results shows that, the existence of BDP, which forms at the interface between clad and core layer during brazing, changes the corrosion form of the air side of the material from inter-granular corrosion to local exfoliation corrosion. The addition of anti-corrosion layer makes the corrosion form of the water side from inter-granular corrosion into uniform exfoliation corrosion. Compared to the normal triple-layer brazing sheet at the same thickness, the time to perforation of the modified four-layer brazing sheet is increased by more than 200%.

Stochastic Models for Chloride-Initiated Corrosion in Reinforced Concrete

DEFF Research Database (Denmark)

Engelund, Svend; Sørensen, John Dalsgaard

Corrosion of the reinforcement in concrete structures can lead to a substantial decrease of the load-bearing capacity. One mode of corrosion initiation is when the chloride content around the reinforcement exceeds a threshold value. In the present paper a statistical model is developed by which...... the chloride content in a 1reinforced concrete structure can be predicted. The model parameters are estimated on the basis of measurements. The distribution of the time to initiation of corrosion is estimated by FORMISORM-analysis....

Stochastic Models for Chloride-Initiated Corrosion in Reinforced Concrete

DEFF Research Database (Denmark)

Engelund, S.; Sørensen, John Dalsgaard

1996-01-01

Corrosion of the reinforcement in concrete structures can lead to a substantial decrease of the load-bearing capacity. One mode of corrosion initiation is when the chloride content around the reinforcement exceeds a threshold value. In the present paper a statistical model is developed by which...... the chloride content in a reinforced concrete structure can be predicted. The model parameters are estimated on the basis of measurements. The distribution of the time to initiation of corrosion is estimated by FORM/SORM-analysis....

Long-term corrosion studies

International Nuclear Information System (INIS)

Gdowski, G.

1998-01-01

The scope of this activity is to assess the long-term corrosion properties of metallic materials under consideration for fabricating waste package containers. Three classes of metals are to be assessed: corrosion resistant, intermediate corrosion resistant, and corrosion allowance. Corrosion properties to be evaluated are general, pitting and crevice corrosion, stress-corrosion cracking, and galvanic corrosion. The performance of these materials will be investigated under conditions that are considered relevant to the potential emplacement site. Testing in four aqueous solutions, and vapor phases above them, and at two temperatures are planned for this activity. (The environmental conditions, test metals, and matrix are described in detail in Section 3.0.) The purpose and objective of this activity is to obtain the kinetic and mechanistic information on degradation of metallic alloys currently being considered for waste package containers. This information will be used to provide assistance to (1) waste package design (metal barrier selection) (E-20-90 to E-20-92), (2) waste package performance assessment activities (SIP-PA-2), (3) model development (E-20-75 to E-20-89). and (4) repository license application

Performace Of Multi-Probe Corrosion Monitoring Systems At The Hanford Site

International Nuclear Information System (INIS)

Carothers, K.D.; Boomer, K.D.; Anda, V.S.; Dahl, M.M.; Edgemon, G.L.

2010-01-01

Between 2007 and 2009, several different multi-probe corrosion monitoring systems were designed and installed in high-level nuclear waste tanks at the U.S. Department of Energy's Hanford Site in WaShington State. The probe systems are being monitored to ensure waste tanks operate in regions that minimize localized corrosion (i.e., pitting) and stress corrosion cracking. The corrosion monitoring systems have been installed in wastes with different chemistry types. An ongoing effort during the same time period has generated non-radioactive simulants that are tested in the laboratory to establish baseline corrosion monitoring system performance and characterize data to allow interpretation of readings from the multiple corrosion monitoring systems. Data collection from these monitoring systems has reached the point where the results allow comparison with the laboratory testing. This paper presents analytical results from the corrosion monitoring system development program.

Electrochemical and corrosion properties of carbon steel in simulated geological disposal environments

International Nuclear Information System (INIS)

Sugimoto, Katsuhisa

2011-01-01

This paper reviews electrochemical and corrosion studies on the application of carbon steel to an overpack container, which is used for the geological disposal of radioactive wastes. Deaerated alkaline Na 2 SO 4 -NaHCO 3 - NaCl solutions and bentonite soaked with the solutions are used as simulated geological disposal environments. Electrochemical studies show the corrosion of the steel in an early stage is the activation control. Corrosion rates are controlled by the composition of the solutions, alloying elements, and the structure of the steel. The rates decrease with time due to the formation of FeCO 3 (siderite) film on the steel. Immersion corrosion tests show general corrosion morphology. Average corrosion rates of long duration have been evaluated. Clear proofs of the initiation of localized corrosion, such as pitting, crevice corrosion, hydrogen embrittlement and stress-corrosion cracking, have not been reported. (author)

Corrosion of carbon steel in contact with bentonite

International Nuclear Information System (INIS)

Dobrev, D.; Vokal, A.; Bruha, P.

2010-01-01

of approximately 2-3 mm/yr in bentonite pore water solution. No significant pressure increase was observed due to generation of hydrogen. The results of surprising behaviour of carbon steels in bentonite could be explained by the different composition of solution after granitic water flow through bentonite or by hypothesis based on our modelling experiments that corrosion rate increase is caused by so called pumping effect of bentonite which is in turn caused by different solubilities of corrosion products in the corrosion layer and bentonite. Influence of corrosion products on bentonite is another important question. It was clearly visible that the transport of corrosion products into Volclay bentonite is approximately 1 mm after 30 days of corrosion at 70 deg. C. The reason why no pressure increase was observed due to hydrogen evolution could be explained by higher rate of hydrogen transport in bubbles than is its evolution rate. But these hydrogen bubbles might be also accumulated between carbon steel layer and bentonite what results in inhomogeneity of corrosion layer. The results achieved significantly affect performance assessment of concept of disposal with carbon steel and bentonite. Only rather short term (30 days) experiments were carried out. In the next period longer experiments will have to give answer if the increase of corrosion rate of carbon steel in contact with bentonite is transient or will last for long time. (authors)

Concrete cover cracking due to uniform reinforcement corrosion

DEFF Research Database (Denmark)

Solgaard, Anders Ole Stubbe; Michel, Alexander; Geiker, Mette Rica

2013-01-01

and reinforcement de-passivation is a frequently used limit state. The present paper investigates an alternative limit state: corrosion-induced cover cracking. Results from numerical simulations of concrete cover cracking due to reinforcement corrosion are presented. The potential additional service life...... is calculated using literature data on corrosion rate and Faraday’s law. The parameters varied comprise reinforcement diameter, concrete cover thickness and concrete material properties, viz. concrete tensile strength and ductility (plain concrete and fibre reinforced concrete). Results obtained from......Service life design (SLD) is an important tool for civil engineers to ensure that the structural integrity and functionality of the structure is not compromised within a given time frame, i.e. the service life. In SLD of reinforced concrete structures, reinforcement corrosion is of major concern...

Probabilistic models for steel corrosion loss and pitting of marine infrastructure

International Nuclear Information System (INIS)

Melchers, R.E.; Jeffrey, R.J.

2008-01-01

With the increasing emphasis on attempting to retain in service ageing infrastructure models for the description and prediction of corrosion losses and for maximum pit depth are of increasing interest. In most cases assessment and prediction will be done in a probabilistic risk assessment framework and this then requires probabilistic corrosion models. Recently, novel models for corrosion loss and maximum pit depth under marine immersion conditions have been developed. The models show that both corrosion loss and pit depth progress in a non-linear fashion with increased exposure time and do so in a non-monotonic manner as a result of the controlling corrosion process changing from oxidation to being influenced by bacterial action. For engineers the importance of this lies in the fact that conventional 'corrosion rates' have no validity, particularly for the long-term corrosion effects as relevant to deteriorated infrastructure. The models are consistent with corrosion science principles as well as current understanding of the considerable influence of bacterial processes on corrosion loss and pitting. The considerable practical implications of this are described

Initiation and inhibition of pitting corrosion on reinforcing steel under natural corrosion conditions

Energy Technology Data Exchange (ETDEWEB)

Abd El Wanees, S., E-mail: s_wanees@yahoo.com [Chemistry Department, Faculty of Science, University of Tabuk, Tabuk (Saudi Arabia); Chemistry Department, Faculty of Science, Zagazig University, Zagazig 44519 (Egypt); Bahgat Radwan, A. [Center for Advanced Materials, Qatar University, Doha 2713 (Qatar); Alsharif, M.A. [Chemistry Department, Faculty of Science, University of Tabuk, Tabuk (Saudi Arabia); Abd El Haleem, S.M. [Chemistry Department, Faculty of Science, Zagazig University, Zagazig 44519 (Egypt)

2017-04-01

Initiation and inhibition of pitting corrosion on reinforcing steel in saturated, naturally aerated Ca(OH){sub 2} solutions, under natural corrosion conditions, are followed through measurements of corrosion current, electrochemical impedance spectroscopy and SEM investigation. Induction period for pit initiation and limiting corrosion current for pit propagation are found to depend on aggressive salt anion and cation-types, as well as, concentration. Ammonium chlorides and sulfates are more corrosive than the corresponding sodium salts. Benzotriazole and two of its derivatives are found to be good inhibitors for pitting corrosion of reinforcing steel. Adsorption of these compounds follows a Langmuir adsorption isotherm. The thermodynamic functions ΔE{sup ∗}, ΔH{sup ∗} and ΔS{sup ∗} for pitting corrosion processes in the absence and presence of inhibitor are calculated and discussed. - Highlights: • Cl{sup −} and SO{sub 4} {sup 2-} induce pitting corrosion on passive reinforcing steel. • Initiation and propagation of pitting depend on cation and anion types. • Inhibition is based on adsorption according to Langmuir isotherm.

Corrosion-resistant metal surfaces

Science.gov (United States)

Sugama, Toshifumi [Wading River, NY

2009-03-24

The present invention relates to metal surfaces having thereon an ultrathin (e.g., less than ten nanometer thickness) corrosion-resistant film, thereby rendering the metal surfaces corrosion-resistant. The corrosion-resistant film includes an at least partially crosslinked amido-functionalized silanol component in combination with rare-earth metal oxide nanoparticles. The invention also relates to methods for producing such corrosion-resistant films.

Fokker-Planck modeling of pitting corrosion in underground pipelines

Energy Technology Data Exchange (ETDEWEB)

Camacho, Eliana Nogueira [Risco Ambiental Engenharia, Rio de Janeiro, RJ (Brazil); Melo, Paulo F. Frutuoso e [Coordenacao dos Programas de Pos-Graduacao de Engenharia (COPPE/UFRJ), Rio de Janeiro, RJ (Brazil). Programa de Engenharia Nuclear; Saldanha, Pedro Luiz C. [Comissao Nacional de Energia Nuclear (CGRC/CNEN), Rio de Janeiro, RJ (Brazil). Coordenacao Geral de Reatores e Ciclo do Combustivel; Silva, Edson de Pinho da [Universidade Federal Rural do Rio de Janeiro (UFRRJ), Seropedica, RJ (Brazil). Dept. of Physics

2011-07-01

Full text: The stochastic nature of pitting corrosion has been recognized since the 1930s. It has been learned that this damage retains no memory of its past. Instead, the future state is determined only by the knowledge of its present state. This Markovian property that underlies the stochastic process governing pitting corrosion has been explored as a discrete Markovian process by many authors since the beginning of the 1990s for underground pipelines of the oil and gas industries and nuclear power plants. Corrosion is a genuine continuous time and space state Markovian process, so to model it as a discrete time and/or state space is an approximation to the problem. Markovian chains approaches, with an increasing number of states, could involve a large number of parameters, the transition rates between states, to be experimentally determined. Besides, such an increase in the number of states produces matrices with huge dimensions leading to time-consuming computational solutions. Recent approaches involving Markovian discrete process have overcome those difficulties but, on the other hand, a large number of soil and pipe stochastic variables have to be known. In this work we propose a continuous time and space state approach to the evolution of pit corrosion depths in underground pipelines. In order to illustrate the application of the model for defect depth growth a combination of real life data and Monte Carlo simulation was used. The process is described by a Fokker-Planck equation. The Fokker-Planck equation is completely determined by the knowledge of two functions known as the drift and diffusion coefficients. In this work we also show that those functions can be estimated from corrosion depth data from in-line inspections. Some particular forms of drift and diffusion coefficients lead to particular Fokker-Planck equations for which analytical solutions are known, as is the case for the Wiener process, the Ornstein-Uhlenbeck process and the Brownian motion

Corrosion testing facilities in India

International Nuclear Information System (INIS)

Viswanathan, R.; Subramanian, Venu

1981-01-01

Major types of corrosion tests, establishment of specifications on corrosion testing and scope of their application in practice are briefly described. Important organizations in the world which publish specifications/standards are listed. Indian organizations which undertake corrosion testing and test facilities available at them are also listed. Finally in an appendix, a comprehensive list of specifications relevant to corrosion testing is given. It is arranged under the headings: environmental testing, humidity tests, salt spray/fog tests, immersion tests, specification corrosion phenomena, (tests) with respect to special corrosion media, (tests) with respect to specific corrosion prevention methods, and specific corrosion tests using electrical and electrochemical methods (principles). Each entry in the list furnishes information about: nature of the test, standard number, and its specific application. (M.G.B.)

Fretting Corrosion Behavior of Experimental Ti-20Cr Compared to Titanium.

Science.gov (United States)

Sawada, Tomofumi; Schille, Christine; Almadani, Atif; Geis-Gerstorfer, Jürgen

2017-02-17

Experimental cast titanium alloys containing 20 mass% chromium (Ti-20Cr) show preferable mechanical properties and a good corrosion resistance. This study evaluated the fretting corrosion behavior of Ti-20Cr. Ti-20Cr ( n = 4) and commercially pure titanium (CP-Ti, n = 6) disk specimens were used. The fretting corrosion test was performed by electrochemical corrosion at 0.3 V in 0.9% saline solution and mechanical damage using 10 scratching cycles with three different scratching speeds (10-40 mm/s) at 10 N. After testing, the activation peak, repassivation time and surface morphology of each specimen were analyzed. The differences between the results were tested by parametric tests (α = 0.05). The average activation peaks were significantly higher in CP-Ti than in Ti-20Cr ( p Ti. Slight differences in the repassivation time were observed between the materials at every scratching speed; faster scratching speeds showed shorter repassivation times in both materials ( p Ti showed severe damage and significantly higher wear depth than Ti-20Cr ( p < 0.05). In conclusion, adding chromium to titanium reduced surface damage and improved the fretting corrosion resistance.

Markov Chain Models for the Stochastic Modeling of Pitting Corrosion

OpenAIRE

Valor, A.; Caleyo, F.; Alfonso, L.; Velázquez, J. C.; Hallen, J. M.

2013-01-01

The stochastic nature of pitting corrosion of metallic structures has been widely recognized. It is assumed that this kind of deterioration retains no memory of the past, so only the current state of the damage influences its future development. This characteristic allows pitting corrosion to be categorized as a Markov process. In this paper, two different models of pitting corrosion, developed using Markov chains, are presented. Firstly, a continuous-time, nonhomogeneous linear growth (pure ...

Modeling the effects of evolving redox conditions on the corrosion of copper containers

International Nuclear Information System (INIS)

Kng, F.; LeNeveu, D.M.; Jobe, D.J.

1994-01-01

The corrosive environment around the containers in a Canadian nuclear fuel waste disposal vault will change over time from open-quotes warm and oxidizingclose quotes to open-quotes cool and anoxic.close quotes As the conditions change, so too will the corrosion behaviour of the containers. For copper containers, uniform corrosion and, possibly, pitting will occur during the initial aggressive phase, to be replaced by slow uniform corrosion during the long-term anoxic period. The corrosion behaviour of copper has been studied over a range of conditions representing all phases in the evolution of the vault environment. The results of these studies are summarized and used to illustrate how a model can be developed to predict the corrosion behaviour and container lifetimes over long periods of time. Lifetimes in excess of 10 6 a are predicted for 25-mm-thick copper containers under Canadian disposal conditions

A Framework for the Analysis of Localized Corrosion at the Proposed Yucca Mountain Repository

International Nuclear Information System (INIS)

Payer, J H; Carroll, S A; Gdowski, G E; Rebak, R B; Michels, T C; Miller, M C; Henson, V E

2006-01-01

The proposed Repository presents a familiar materials performance application that is regularly encountered in energy, transportation and other industries. The widely accepted approach to dealing with materials performance is to identify the performance requirements, to determine the operating conditions to which materials will be exposed and to select materials of construction that perform well in those conditions. A special feature of the proposed Yucca Mountain Repository is the extremely long time frame of interest, i.e. 10,000's of years and longer. Thus, the time evolution of the environment in contact with waste package surfaces and the time evolution of corrosion damage that may result are of primary interest in the determination of expected performance. An approach is presented to the analysis of localized corrosion during a time period when it is possible for waters from drips and seepage to contact the waste package surfaces, and the analysis is demonstrated for the water chemistry of mixed salt solutions and a set of time-temperature-relative humidity profiles for a hot, mid and cool temperature waste package. Based on the analysis, there are large time periods when localized corrosion can not be supported, and no corrosion damage will occur. Further analysis can then focus on time periods when it is possible for localized corrosion to occur and the determination of the evolution of any corrosion damage

Development of a phosphating process for corrosion protection in NdFeB magnets

International Nuclear Information System (INIS)

Silva, Adonis Marcelo Saliba

2001-01-01

NdFeB magnets are important materials, which produce better energy efficiency in electrical devices, but they are rather vulnerable to corrosion. In this study, a phosphating treatment for protection against corrosion of NdFeB magnets has been investigated. Phosphating is generally used as a pretreatment in the application of protective coatings. This treatment increases the corrosion assistance in defective areas of the coating as well as improves the adhesion between coating and substrate. A commercial NdFeB magnet produced by powder metallurgy has been used and the effect of the following parameters on phosphating was studied: time of phosphating; pH of phosphating solution; anodic polarization and molybdate addition to the phosphating solution. The results showed a significant increase in the corrosion resistance of magnets phosphated in a solution concentrated between 10-20 g/L NaH 2 PO 4 , pH in the range of 3 to 4.6, acidulated preferably with H 3 PO 4 at room temperature (20±1) deg C. Conversion coatings formed at solutions of pH 3.8 showed better corrosion resistance. Phosphating times longer than 4 hours increased the magnet corrosion resistance 10 to 20 times. This resistance improves with higher immersion times. Anodic polarization of the magnet in the range 200-400 mV SCE accelerated phosphating. Results indicated that molybdate interacts preferentially with Nd rich phase of the magnet. In addition to the newly developed technology in this work for NdFeB corrosion protection, two methodologies have been introduced to facilitate electrochemical analyses: selection of samples of similar electrochemical behavior, based on the current density after 200s of constant anodic polarization; and evaluation of the corrosion protection provided by conversion coatings by monitoring of gas evolution during corrosion in acid solution. (author)

Corrosion characteristics of K-claddings

International Nuclear Information System (INIS)

Park, J. Y.; Choi, B. K.; Jung, Y. H.; Jung, Y. H.

2004-01-01

The Improvement of the corrosion resistance of nuclear fuel claddings is the critical issue for the successful development of the high burn-up fuel. KAERI have developed the K-claddings having a superior corrosion resistance by controlling the alloying element addition and optimizing the manufacturing process. The comparative evaluation of the corrosion resistance for K-claddings and the foreign claddings was performed and the effect of the heat treatment on the corrosion behavior of K-claddings was also examined. Corrosion tests were carried out in the conditions of 360 .deg. C pure water, PWR-simulating loop and 400 .deg. C steam, From the results of the corrosion tests, it was found that the corrosion resistance of K-claddings is superior to those of Zry4 and A claddings and K6 showed a better corrosion resistance than K3. The corrosion behavior of K-cladding was strongly influenced by the final annealing rather than the intermediate annealing, and the corrosion resistance increased with decreasing the final annealing temperature

SNF Interim Storage Canister Corrosion and Surface Environment Investigations

International Nuclear Information System (INIS)

Bryan, Charles R.; Enos, David G.

2015-01-01

This progress report describes work being done at Sandia National Laboratories (SNL) to assess the localized corrosion performance of container/cask materials used in the interim storage of spent nuclear fuel (SNF). Of particular concern is stress corrosion cracking (SCC), by which a through-wall crack could potentially form in a canister outer wall over time intervals that are shorter than possible dry storage times. In order for SCC to occur, three criteria must be met. A corrosive environment must be present on the canister surface, the metal must susceptible to SCC, and sufficient tensile stress to support SCC must be present through the entire thickness of the canister wall. SNL is currently evaluating the potential for each of these criteria to be met.

Zircaloy nodular corrosion analysis by an image processing technique

International Nuclear Information System (INIS)

Kawashima, Junko; Sato, Kanemitsu; Kuwae, Ryosho; Higashinakagawa, Emiko

1987-01-01

An image processor has been fabricated to examine out-of-pile nodular corrosion for Zircaloy-2 tubings. The covering fraction, which is the percentage of the nodule occupying area on the Zircaloy surface, was measured with the processor. The covering fraction showed a strong correlation with the weight gain at any corrosion time of this experiment. The correlation observed can be explained by a model for the lenticular shape of the nodules. The image processor also gives unfolded pictures of the whole Zircaloy surface. By analyzing the picture, the location of the nodules generated was found to be determined in an early stage of corrosion. New nodules were not produced later, and the nodules only grew larger with time. (orig.)

SNF Interim Storage Canister Corrosion and Surface Environment Investigations

Energy Technology Data Exchange (ETDEWEB)

Bryan, Charles R. [Sandia National Laboratories (SNL-NM), Albuquerque, NM (United States); Enos, David G. [Sandia National Laboratories (SNL-NM), Albuquerque, NM (United States)

2015-09-01

This progress report describes work being done at Sandia National Laboratories (SNL) to assess the localized corrosion performance of container/cask materials used in the interim storage of spent nuclear fuel (SNF). Of particular concern is stress corrosion cracking (SCC), by which a through-wall crack could potentially form in a canister outer wall over time intervals that are shorter than possible dry storage times. In order for SCC to occur, three criteria must be met. A corrosive environment must be present on the canister surface, the metal must susceptible to SCC, and sufficient tensile stress to support SCC must be present through the entire thickness of the canister wall. SNL is currently evaluating the potential for each of these criteria to be met.

Nanocontainer-based corrosion sensing coating

International Nuclear Information System (INIS)

Maia, F; Tedim, J; Bastos, A C; Ferreira, M G S; Zheludkevich, M L

2013-01-01

The present paper reports on the development of new sensing active coating on the basis of nanocontainers containing pH-indicating agent. The coating is able to detect active corrosion processes on different metallic substrates. The corrosion detection functionality based on the local colour change in active cathodic zones results from the interaction of hydroxide ions with phenolphthalein encapsulated in mesoporous nanocontainers which function as sensing nanoreactors. The mesoporous silica nanocontainers are synthesized and loaded with pH indicator phenolphthalein in a one-stage process. The resulting system is mesoporous, which together with bulkiness of the indicator molecules limits their leaching. At the same time, penetration of water molecules and ions inside the container is still possible, allowing encapsulated phenolphthalein to be sensitive to the pH in the surrounding environment and outperforming systems when an indicator is directly dispersed in the coating layer. The performed tests demonstrate the pH sensitivity of the developed nanocontainers being dispersed in aqueous solutions. The corrosion sensing functionality of the protective coatings with nanocontainers are proven for aluminium- and magnesium-based metallic substrates. As a result, the developed nanocontainers show high potential to be used in a new generation of active protective coatings with corrosion-sensing coatings. (paper)

Corrosion control. 2. ed.

International Nuclear Information System (INIS)

Bradford, S.A.

2001-01-01

The purpose of this text is to train engineers and technologists not just to understand corrosion but to control it. Materials selection, coatings, chemical inhibitors, cathodic and anodic protection, and equipment design are covered in separate chapters. High-temperature oxidation is discussed in the final two chapters ne on oxidation theory and one on controlling oxidation by alloying and with coatings. This book treats corrosion and high-temperature oxidation separately. Corrosion is divided into three groups: (1) chemical dissolution including uniform attack, (2) electrochemical corrosion from either metallurgical or environmental cells, and (3) stress-assisted corrosion. Corrosion is logically grouped according to mechanisms rather than arbitrarily separated into different types of corrosion as if they were unrelated. For those university students and industry personnel who approach corrosion theory very hesitantly, this text will present the electrochemical reactions responsible for corrosion summed up in only five simple half-cell reactions. When these are combined on a polarization diagram, which is also explained in detail, the electrochemical processes become obvious. For those who want a text stripped bare of electrochemical theory, several noted sections can be omitted without loss of continuity. However, the author has presented the material in such a manner that these sections are not beyond the abilities of any high school graduate who is interested in technology

Economic effects of full corrosion surveys for aging concrete structures

NARCIS (Netherlands)

Polder, R.B.; Peelen, W.H.A.; Raupach, M.; Reichling, K.

2013-01-01

This paper investigates the economic effects of full corrosion surveys of concrete structures. The background is that the existing concrete infrastructure is aging, while being exposed to aggressive influences, which increases the occurrence of corrosion and related concrete damage over time. The

Corrosion in the oil industry

Energy Technology Data Exchange (ETDEWEB)

Brondel, D [Sedco Forex, Montrouge (France); Edwards, R [Schlumberger Well Services, Columbus, OH (United States); Hayman, A [Etudes et Productions Schlumberger, Clamart (France); Hill, D [Schlumberger Dowell, Tulsa, OK (United States); Mehta, S [Schlumberger Dowell, St. Austell (United Kingdom); Semerad, T [Mobil Oil Indonesia, Inc., Sumatra (Indonesia)

1994-04-01

Corrosion costs the oil industry billions of dollars a year, a fact that makes the role of the corrosion engineer an increasingly important one. Attention is paid to how corrosion affects every aspect of exploration and production, from offshore rigs to casing. Also the role of corrosion agents such as drilling and production fluids is reviewed. Methods of control and techniques to monitor corrosion are discussed, along with an explanation of the chemical causes of corrosion. 21 figs., 32 refs.

Super-Hydrophobic Green Corrosion Inhibitor On Carbon Steel

Science.gov (United States)

Hassan, H.; Ismail, A.; Ahmad, S.; Soon, C. F.

2017-06-01

There are many examples of organic coatings used for corrosion protection. In particular, hydrophobic and super-hydrophobic coatings are shown to give good protection because of their enhanced ability to slow down transport of water and ions through the coating. The purpose of this research is to develop water repellent coating to avoid direct contact between metal and environment corrosive and mitigate corrosion attack at pipeline system. This water repellent characteristic on super-hydrophobic coating was coated by electrodeposition method. Wettability of carbon steel with super-hydrophobic coating (cerium chloride and myristic acid) and oxidized surface was investigated through contact angle and inhibitor performance test. The inhibitor performance was studied in 25% tannin acid corrosion test at 30°C and 3.5% sodium chloride (NaCl). The water contact angle test was determined by placing a 4-μL water droplet of distilled water. It shows that the wettability of contact angle super-hydrophobic with an angle of 151.60° at zero minute can be classified as super-hydrophobic characteristic. By added tannin acid as inhibitor the corrosion protection on carbon steel becomes more consistent. This reveals that the ability of the coating to withstand with the corrosion attack in the seawater at different period of immersions. The results elucidate that the weight loss increased as the time of exposure increased. However, the corrosion rates for uncoated carbon steel is high compared to coated carbon steel. As a conclusion, from both samples it can be seen that the coated carbon steel has less corrosion rated compared to uncoated carbon steel and addition of inhibitor to the seawater provides more protection to resist corrosion attack on carbon steel.

Phytochemicals as Green Corrosion Inhibitors in Various Corrosive ...

African Journals Online (AJOL)

There is an intensive effort underway to develop new plant origin corrosion inhibitors for metal subjected to various environmental conditions. These efforts have been motivated by the desire to replace toxic inhibitors used for mitigation of corrosion of various metals and alloys in aqueous solutions. Plants represent a class ...

The Effect of Applied Tensile Stress on Localized Corrosion in Sensitized AA5083

Science.gov (United States)

2015-09-01

corrosion, but if exposed to elevated temperature for prolonged periods of time the alloy becomes sensitized. Since the β phase is more anodic than the...degree of localized corrosion for sensitized AA5083 under an applied tensile stress. AA5083 is an aluminum -magnesium alloy that experiences severe...direction. 14. SUBJECT TERMS Aluminum alloy , AA5083, IGSCC, intergranular stress corrosion cracking, localized corrosion, sensitized aluminum 15

Effect of Pseudomonas fluorescens on Buried Steel Pipeline Corrosion.

Science.gov (United States)

Spark, Amy J; Law, David W; Ward, Liam P; Cole, Ivan S; Best, Adam S

2017-08-01

Buried steel infrastructure can be a source of iron ions for bacterial species, leading to microbiologically influenced corrosion (MIC). Localized corrosion of pipelines due to MIC is one of the key failure mechanisms of buried steel pipelines. In order to better understand the mechanisms of localized corrosion in soil, semisolid agar has been developed as an analogue for soil. Here, Pseudomonas fluorescens has been introduced to the system to understand how bacteria interact with steel. Through electrochemical testing including open circuit potentials, potentiodynamic scans, anodic potential holds, and electrochemical impedance spectroscopy it has been shown that P. fluorescens increases the rate of corrosion. Time for oxide and biofilms to develop was shown to not impact on the rate of corrosion but did alter the consistency of biofilm present and the viability of P. fluorescens following electrochemical testing. The proposed mechanism for increased corrosion rates of carbon steel involves the interactions of pyoverdine with the steel, preventing the formation of a cohesive passive layer, after initial cell attachment, followed by the formation of a metal concentration gradient on the steel surface.

Corrosion resistance of metals and alloys in molten alkalies

International Nuclear Information System (INIS)

Zarubitskij, O.G.; Dmitruk, B.F.; Minets, L.A.

1979-01-01

Literature data on the corrosion of non-ferrous and noble metals, iron and steels in the molten alkalis and mixtures of their base are presented. It is shown that zirconium, niobium and tantalum are characterized by high corrosion stability in the molten NaOH. Additions of NaOH and KOH to the alkali chloride melts result in a 1000 time decrease of zirconium corrosion rate at 850 deg. The data testify to the characteristic passivating properties of OH - ions; Mo and W do not possess an ability to selfpassivation in hydroxide melts. Corrosion resistance of carbon and chromium-nickel steels in hydroxide melts depends considerably on the temperature, electrolyte composition and atmosphere over them. At the temperatures up to 600 deg C chromium-nickel steel is corrosion resistant in the molten alkali only in the inert atmosphere. Corrosion rate of chromium-nickel alloy is the lower the less chromium and the more nickel it contains. For the small installations the 4Kh18N25S2 and Kh23N28M3D3T steels can be recommended

Corrosion resistance of magnesium treated by hydrocarbon plasma immersion ion implantation

International Nuclear Information System (INIS)

Yekehtaz, M.; Baba, K.; Hatada, R.; Flege, S.; Sittner, F.; Ensinger, W.

2009-01-01

Due to its low weight, magnesium is increasingly being used as construction materials for e.g. automobile bodies or cell phone housings. However, the material suffers from poor tribological features and particularly from poor corrosion resistance. In order to protect magnesium from corrosion, it was treated by hydrocarbon plasma immersion ion implantation. Magnesium samples were implanted with methane and acetylene at different process times at ambient temperature. Electrochemical corrosion measurements in dilute buffered acetic acid showed that the treatment led to well-adhering films with an effective corrosion protection.

Corrosion resistance of magnesium treated by hydrocarbon plasma immersion ion implantation

Energy Technology Data Exchange (ETDEWEB)

Yekehtaz, M. [Technische Universitaet Darmstadt, Department of Materials Science, Petersenstr. 23, 64287 Darmstadt (Germany)], E-mail: Yekehtaz@ca.tu-darmstadt.de; Baba, K. [Nagasaki Center of Industrial Technology, 2-1303-8 Ikeda, Omura, Nagasaki 856-0026 (Japan); Hatada, R. [Technische Universitaet Darmstadt, Department of Materials Science, Petersenstr. 23, 64287 Darmstadt (Germany); Nagasaki Center of Industrial Technology, 2-1303-8 Ikeda, Omura, Nagasaki 856-0026 (Japan); Flege, S.; Sittner, F.; Ensinger, W. [Technische Universitaet Darmstadt, Department of Materials Science, Petersenstr. 23, 64287 Darmstadt (Germany)

2009-05-01

Due to its low weight, magnesium is increasingly being used as construction materials for e.g. automobile bodies or cell phone housings. However, the material suffers from poor tribological features and particularly from poor corrosion resistance. In order to protect magnesium from corrosion, it was treated by hydrocarbon plasma immersion ion implantation. Magnesium samples were implanted with methane and acetylene at different process times at ambient temperature. Electrochemical corrosion measurements in dilute buffered acetic acid showed that the treatment led to well-adhering films with an effective corrosion protection.

Monitoring Microbially Influenced Corrosion

DEFF Research Database (Denmark)

Hilbert, Lisbeth Rischel

and diffusional effects and unreliable corrosion rates, when biofilm and ferrous sulphide corrosion products cover the steel surface. Corrosion rates can be overestimated by a factor of 10 to 100 by electrochemical techniques. Weight loss coupons and ER are recommended as necessary basic monitoring techniques......Abstract Microbially influenced corrosion (MIC) of carbon steel may occur in media with microbiological activity of especially sulphate-reducing bacteria (SRB). The applicability and reliability of a number of corrosion monitoring techniques for monitoring MIC has been evaluated in experiments....... EIS might be used for detection of MIC as the appearance of very large capacitances can be attributed to the combined ferrous sulphide and biofilm formation. Capacitance correlates directly with sulphide concentration in sterile sulphide media. Keywords: Corrosion monitoring, carbon steel, MIC, SRB...

SRB seawater corrosion project

Science.gov (United States)

Bozack, M. J.

1991-01-01

The corrosion behavior of 2219 aluminum when exposed to seawater was characterized. Controlled corrosion experiments at three different temperatures (30, 60 and 100 C) and two different environments (seawater and 3.5 percent salt solution) were designed to elucidate the initial stages in the corrosion process. It was found that 2219 aluminum is an active catalytic surface for growth of Al2O3, NaCl, and MgO. Formation of Al2O3 is favored at lower temperatures, while MgO is favored at higher temperatures. Visible corrosion products are formed within 30 minutes after seawater exposure. Corrosion characteristics in 3.5 percent salt solution are different than corrosion in seawater. Techniques utilized were: (1) scanning electron microscopy, (2) energy dispersive x-ray spectroscopy, and (3) Auger electron spectroscopy.

Corrosion of circulating water pipings in thermal and nuclear power stations and corrosion prevention measures

International Nuclear Information System (INIS)

Hachiya, Minoru

1982-01-01

In the age of energy conservation at present, the power generation facilities have been examined from the viewpoint of performance, endurance and economy, and in particular, the prevention of the loss due to the corrosion of various facilities is one of most important problems. Since circulating water pipings are in contact with sea water and soil, the peculiar corrosion phenomena are brought about on their external and internal surfaces. Namely, the pitting corrosion due to the environment of soil quality difference, the defects of coating and the contact with reinforcing bars in concrete occurs on the external surface, and the overall corrosion due to the increase of flow velocity and the pitting corrosion due to the defects of coating, the contact with different kinds of metals and the gap in corrosion-resistant steel occur on the internal surface. As the measures for corrosion prevention, corrosion-preventive coating and electric corrosion prevention are applied. The principle, the potential and current density, the system, the design procedure and the examples of application of electric corrosion prevention are described. (Kako, I.)

Long-term atmospheric corrosion of mild steel

International Nuclear Information System (INIS)

Fuente, D. de la; Diaz, I.; Simancas, J.; Chico, B.; Morcillo, M.

2011-01-01

Research highlights: → Atmospheric corrosion rate stabilises after the first 4-6 years of exposure. → Great compaction of the rust layers in rural and urban atmospheres. → Corrosion (in rural and urban) deviates from common behaviour of bilogarithmic law. → Typical structures of lepidocrocite, goethite and akaganeite are identified. → Formation of hematite (industrial atmosphere) and ferrihydrite (marine atmosphere). - Abstract: A great deal of information is available on the atmospheric corrosion of mild steel in the short, mid and even long term, but studies of the structure and morphology of corrosion layers are less abundant and generally deal with those formed in just a few years. The present study assesses the structure and morphology of corrosion product layers formed on mild steel after 13 years of exposure in five Spanish atmospheres of different types: rural, urban, industrial and marine (mild and severe). The corrosion layers have been characterised by X-ray diffraction (XRD) and scanning electron microscopy/energy dispersive X-ray spectroscopy (SEM/EDS). Long-term corrosion is seen to be more severe in the industrial and marine atmospheres, and less so in the rural and urban atmospheres. In all cases the corrosion rate is seen to decrease with exposure time, stabilising after the first 4-6 years of exposure. The most relevant aspects to be noted are (a) the great compaction of the rust layers formed in the rural and urban atmospheres, (b) the formation of hematite and ferrihydrite phases (not commonly found) in the industrial and marine atmospheres, respectively and (c) identification of the typical morphological structures of lepidocrocite (sandy crystals and flowery plates), goethite (cotton balls structures) and akaganeite (cotton balls structures and cigar-shaped crystals).

Corrosion of pure OFHC-copper in simulated repository conditions

International Nuclear Information System (INIS)

Aaltonen, P.

1990-04-01

The research program 'Corrosion of pure OFHC-copper in simulated repository conditions' was planned to provide an experimental evaluation with respect to the theoretical calculations and forecasts made for the corrosion behaviour of pure copper in bentonite groundwater environments at temperatures between 20-80 deg C. The aim of this study in the first place is to evaluate the effects of groundwater composition, bentonite and temperature on the equilibrium and possible corrosion reactions between pure copper and the simulated repository environment. The progress report includes the results obtained after 36 months exposure time

In situ AFM study of pitting corrosion and corrosion under strain on a 304L stainless steel

International Nuclear Information System (INIS)

Martin, F.A.; Cousty, J.; Masson, J-L.; Bataillon, C.

2004-01-01

Our study is centred on surface localised corrosion under strain of a standard stainless steel (304L). The interest we take in these corrosion phenomena is led by the general misunderstanding of its primary initiation steps. The goal of this study is to determine precisely the relationships between local geometrical defects (grain boundaries, dislocation lines, etc) or chemical defects (inclusions) with the preferential sites of corrosion on the strained material. By combining three techniques at the same time: Atomic Force Microscopy, an electrochemical cell and a traction plate, we can observe in situ the effect of localised stress and deformation on the sample surface exposed to a corrosive solution. We managed to build an original set-up compatible with all the requirements of these three different techniques. Furthermore, we prepared the surface of our sample as flat as possible to decrease at maximum the topographical noise in order to observe the smallest defect on the surface. By using a colloidal suspension of SiO 2 , we obtained surfaces with a typical corrugation (RMS) of about 1 A for areas of at least 1 μm 2 . Our experimental study has been organised in two primary investigations: - In situ study of the morphology evolution of the surface under a corrosive chloride solution (borate buffer with NaCl salt). The influence of time, NaCl concentration, and potential was investigated; - In situ exploration of a 304L strained surface. It revealed the first stages of the surface plastic evolutions like activation of sliding dislocations, materialized by parallel steps of about 2 nm high in the same grain. The secondary sliding plane systems were also noticeable for higher deformation rates. Recent results concerning in situ AFM observation of corroded surfaces under strain in a chloride media will be presented. (authors)

In situ AFM study of pitting corrosion and corrosion under strain on a 304L stainless steel

Energy Technology Data Exchange (ETDEWEB)

Martin, F.A. [CEA de Saclay, DRECAM/SPCSI, 91191 Gif-sur-Yvette cedex (France); Cousty, J.; Masson, J-L. [CEA de Saclay, DRECAM/SPCSI, 91191 Gif-sur-Yvette cedex (France); Bataillon, C. [CEA de Saclay, DEN/DPC/LECA, 91191 Gif-sur-Yvette cedex (France)

2004-07-01

Our study is centred on surface localised corrosion under strain of a standard stainless steel (304L). The interest we take in these corrosion phenomena is led by the general misunderstanding of its primary initiation steps. The goal of this study is to determine precisely the relationships between local geometrical defects (grain boundaries, dislocation lines, etc) or chemical defects (inclusions) with the preferential sites of corrosion on the strained material. By combining three techniques at the same time: Atomic Force Microscopy, an electrochemical cell and a traction plate, we can observe in situ the effect of localised stress and deformation on the sample surface exposed to a corrosive solution. We managed to build an original set-up compatible with all the requirements of these three different techniques. Furthermore, we prepared the surface of our sample as flat as possible to decrease at maximum the topographical noise in order to observe the smallest defect on the surface. By using a colloidal suspension of SiO{sub 2}, we obtained surfaces with a typical corrugation (RMS) of about 1 A for areas of at least 1 {mu}m{sup 2}. Our experimental study has been organised in two primary investigations: - In situ study of the morphology evolution of the surface under a corrosive chloride solution (borate buffer with NaCl salt). The influence of time, NaCl concentration, and potential was investigated; - In situ exploration of a 304L strained surface. It revealed the first stages of the surface plastic evolutions like activation of sliding dislocations, materialized by parallel steps of about 2 nm high in the same grain. The secondary sliding plane systems were also noticeable for higher deformation rates. Recent results concerning in situ AFM observation of corroded surfaces under strain in a chloride media will be presented. (authors)

Nondestructive study of corrosion by the analysis of diffused light

Science.gov (United States)

Hogert, Elsa N.; Landau, Monica R.; Marengo, Jose A.; Ruiz Gale, Maria F.; Gaggioli, Nestor G.; Paiva, Raul D., Jr.; Soga, Diogo; Muramatsu, Mikiya

1999-07-01

This work describes the application of mean intensity diffusion analysis to detect and analyze metallic corrosion phenomena. We present some new results in the characterization of the corrosion process using a model based in electroerosion phenomena. Valuable information is provided about surface microrelief changes, which is also useful for numerous engineering applications. The quality of our results supports the idea that this technique can contribute to a better analysis of corrosion processes, in particular in real time.

Surface films and corrosion of copper

International Nuclear Information System (INIS)

Hilden, J.; Laitinen, T.; Maekelae, K.; Saario, T.; Bojinov, M.

1999-03-01

In Sweden and Finland the spent nuclear fuel is planned to be encapsulated in cast iron canisters that have an outer shield made of copper. The copper shield is responsible for the corrosion protection of the canister construction. General corrosion of the copper is not expected to be the limiting factor in the waste repository environment when estimating the life-time of the canister construction. However, different forms of localised corrosion, i.e. pitting, stress corrosion cracking, or environmentally assisted creep fracture may cause premature failure of the copper shield. Of the probable constituents in the groundwater, nitrites, chlorides, sulphides and carbonates have been suggested to promote localised corrosion of copper. The main assumption made in planning this research program is that the surface films forming on copper in the repository environment largely determine the susceptibility of copper to the different forms of localised corrosion. The availability of reactants, which also may become corrosion rate limiting, is investigated in several other research programs. This research program consists of a set of successive projects targeted at characterising the properties of surface films on copper in repository environment containing different detrimental anions. A further aim was to assess the significance of the anion-induced changes in the stability of the oxide films with regard to localised corrosion of copper. This report summarises the results from a series of investigations on properties of surface films forming on copper in water of pH = 8.9 at temperature of 80 deg C and pressure of 2 MPa. The main results gained so far in this research program are as follows: The surface films forming on copper in the thermodynamic stability region of monovalent copper at 80 deg C consist of a bulk part (about 1 mm thick) which is a good ionic and electronic conductor, and an outer, interfacial layer (0.001 - 0.005 mm thick) which shows p-type semiconductor

Mobile evaporator corrosion test results

International Nuclear Information System (INIS)

Rozeveld, A.; Chamberlain, D.B.

1997-05-01

Laboratory corrosion tests were conducted on eight candidates to select a durable and cost-effective alloy for use in mobile evaporators to process radioactive waste solutions. Based on an extensive literature survey of corrosion data, three stainless steel alloys (304L, 316L, AL-6XN), four nickel-based alloys (825, 625, 690, G-30), and titanium were selected for testing. The corrosion tests included vapor phase, liquid junction (interface), liquid immersion, and crevice corrosion tests on plain and welded samples of candidate materials. Tests were conducted at 80 degrees C for 45 days in two different test solutions: a nitric acid solution. to simulate evaporator conditions during the processing of the cesium ion-exchange eluant and a highly alkaline sodium hydroxide solution to simulate the composition of Tank 241-AW-101 during evaporation. All of the alloys exhibited excellent corrosion resistance in the alkaline test solution. Corrosion rates were very low and localized corrosion was not observed. Results from the nitric acid tests showed that only 316L stainless steel did not meet our performance criteria. The 316L welded interface and crevice specimens had rates of 22.2 mpy and 21.8 mpy, respectively, which exceeds the maximum corrosion rate of 20 mpy. The other welded samples had about the same corrosion resistance as the plain samples. None of the welded samples showed preferential weld or heat-affected zone (HAZ) attack. Vapor corrosion was negligible for all alloys. All of the alloys except 316L exhibited either open-quotes satisfactoryclose quotes (2-20 mpy) or open-quotes excellentclose quotes (<2 mpy) corrosion resistance as defined by National Association of Corrosion Engineers. However, many of the alloys experienced intergranular corrosion in the nitric acid test solution, which could indicate a susceptibility to stress corrosion cracking (SCC) in this environment

The corrosion and corrosion mechanical properties evaluation for the LBB concept in VVERs

Energy Technology Data Exchange (ETDEWEB)

Ruscak, M.; Chvatal, P.; Karnik, D.

1997-04-01

One of the conditions required for Leak Before Break application is the verification that the influence of corrosion environment on the material of the component can be neglected. Both the general corrosion and/or the initiation and, growth of corrosion-mechanical cracks must not cause the degradation. The primary piping in the VVER nuclear power plant is made from austenitic steels (VVER 440) and low alloy steels protected with the austenitic cladding (VVER 1000). Inspection of the base metal and heterogeneous weldments from the VVER 440 showed that the crack growth rates are below 10 m/s if a low oxygen level is kept in the primary environment. No intergranular cracking was observed in low and high oxygen water after any type of testing, with constant or periodic loading. In the framework of the LBB assessment of the VVER 1000, the corrosion and corrosion mechanical properties were also evaluated. The corrosion and corrosion mechanical testing was oriented predominantly to three types of tests: stress corrosion cracking tests corrosion fatigue tests evaluation of the resistance against corrosion damage. In this paper, the methods used for these tests are described and the materials are compared from the point of view of response on static and periodic mechanical stress on the low alloyed steel 10GN2WA and weld metal exposed in the primary circuit environment. The slow strain rate tests and static loading of both C-rings and CT specimens were performed in order to assess the stress corrosion cracking characteristics. Cyclic loading of CT specimens was done to evaluate the kinetics of the crack growth under periodical loading. Results are shown to illustrate the approaches used. The data obtained were evaluated also from the point of view of comparison of the influence of different structure on the stress corrosion cracking appearance. The results obtained for the base metal and weld metal of the piping are presented here.

A mathematical model of crevice and pitting corrosion

International Nuclear Information System (INIS)

Sharland, S.M.; Tasker, P.W.

1985-09-01

A predictive and self-consistent mathematical model incorporating the electrochemical, chemical and ionic migration processes characterising crevice and pitting corrosion is described. The model predicts full details of the steady-state solution chemistry and electrode kinetics (and hence metal penetration rates) within the corrosion cavities as functions of the many parameters on which these depend such as external electrode potential and crevice dimensions. The crevice is modelled as a parallel-sided slot filled with a dilute sodium chloride solution. Corrosion in both one and two directions is considered. The model includes a solid hydroxide precipitation reaction and assesses the effect on the corrosion rates of consequent changes in the chemical and physical environment within the crevice. A time stepping method is developed for the study of the progression of the corrosion with a precipitation reaction included and is applied to a restricted range of parameters. The applicability of this method is justified in relation to the physical and mathematical approximations made during the construction of the model. (author)

76 FR 77775 - Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Extension of Time...

Science.gov (United States)

2011-12-14

... DEPARTMENT OF COMMERCE International Trade Administration [C-580-818] Corrosion-Resistant Carbon... results of the administrative review of the countervailing duty order on corrosion-resistant carbon steel flat products from the Republic of Korea covering the period January 1, 2009, through December 31, 2009...

The study of intergranular corrosion in aircraft aluminium alloys using X-ray tomography

International Nuclear Information System (INIS)

Knight, S.P.; Salagaras, M.; Trueman, A.R.

2011-01-01

Research highlights: → IGC is stochastic, where initiation is statistical and growth kinetics was somewhat predictable. → Dissolved oxygen concentration was more important than the concentration of salt in the droplet. → A limiting depth occurred for AA2024, whereas no limiting depth occurs for AA7050 after 168 h exposure. → A limiting depth may be controlled by the transport of dissolved oxygen down the corrosion fissure. → A limiting IGC depth is dependent on the overpotential of the SDZ (adjacent to the grain boundary). - Abstract: Atmospheric corrosion is one of the leading causes of structural damage to aircraft. Of particular importance is pitting and intergranular corrosion, which can develop into fatigue cracks, stress corrosion cracks, or exfoliation. Therefore it is of interest to the Australian Defence Force (ADF) to understand how corrosion ensues in susceptible aircraft aluminium alloys, such as AA2024-T351 and 7050-T7451. However, there are many difficulties in measuring the extent of intergranular corrosion, since it is predominantly hidden below the surface. Traditionally, cross-sectioning has been used to view and measure the depth of attack. In the present work, 2 mm diameter pin specimens were contaminated with a droplet of 3.5% NaCl and exposed to constant humidity that resulted in intergranular corrosion. X-ray computed tomography was then used to non-destructively assess the depth and volume of corrosion both as a function of time in 97% relative humidity, and as a function of relative humidity after 168 h exposure. Both corrosion depth and volume increased with time, but there was evidence for a limiting depth in AA2024. Depth and volume also increased with relative humidity of the environment, for which the time-of-wetness and oxygen concentration of the droplets were considered the important factors in driving the corrosion process.

Modelling reinforcement corrosion in concrete

DEFF Research Database (Denmark)

Michel, Alexander; Geiker, Mette Rica; Stang, Henrik

2012-01-01

A physio-chemical model for the simulation of reinforcement corrosion in concrete struc-tures was developed. The model allows for simulation of initiation and subsequent propaga-tion of reinforcement corrosion. Corrosion is assumed to be initiated once a defined critical chloride threshold......, a numerical example is pre-sented, that illustrates the formation of corrosion cells as well as propagation of corrosion in a reinforced concrete structure....

Evaluation of Accelerated Graphitic Corrosion Test of Gray Cast Iron

International Nuclear Information System (INIS)

Kim, Jeong Hyeon; Hong, Jong Dae; Chang Heui; Na, Kyung Hwan; Lee, Jae Gon

2011-01-01

In operating nuclear power plants, gray cast iron is commonly used as materials for various non-safety system components including pipes in fire water system, valve bodies, bonnets, and pump castings. In such locations, operating condition does not require alloy steels with excellent mechanical properties. But, a few corrosion related degradation, or graphitic corrosion is frequently occurred to gray cast iron during the long-term operation in nuclear power plant. Graphitic corrosion is selective leaching of iron from gray cast iron, where iron gets removed and graphite grains remain intact. In U.S.A., one-time visual inspection and hardness measurement are required from regulatory body to detect the graphitic corrosion for the life extension evaluation of the operating nuclear power plant. In this study, experiments were conducted to make accelerated graphitic corrosion of gray cast iron using electrochemical method, and hardness was measured for the specimens to establish the correlation between degree of graphitic corrosion and surface hardness of gray cast iron

Understanding corrosion via corrosion product characterization: II. Role of alloying elements in improving the corrosion resistance of Zn-Al-Mg coatings on steel

International Nuclear Information System (INIS)

Volovitch, P.; Vu, T.N.; Allely, C.; Abdel Aal, A.; Ogle, K.

2011-01-01

Highlights: → Origins of better corrosion resistance of ZnAlMg coatings than galvanized steel. → Comparative study of corrosion products formed on ZnAlMg, ZnMg and Zn coatings. → Modeling of dissolution and precipitation stages of corrosion. → At early stages Mg stabilizes protective zinc basic salts during dry-wet cycling. → At later stages Al dissolves at high pH forming protective layered double hydroxides. - Abstract: Corrosion products are identified on Zn, ZnMg and ZnAlMg coatings in cyclic corrosion tests with NaCl or Na 2 SO 4 containing atmospheres. For Mg-containing alloys the improved corrosion resistance is achieved by stabilization of protective simonkolleite and zinc hydroxysulfate. At later stages, the formation of layered double hydroxides (LDH) is observed for ZnAlMg. According to thermodynamic modeling, Mg 2+ ions bind the excess of carbonate or sulfate anions preventing the formation of soluble or less-protective products. A preferential dissolution of Zn and Mg at initial stages of corrosion is confirmed by in situ dissolution measurement. The physicochemical properties of different corrosion products are compared.

Ultimate strength performance of tankers associated with industry corrosion addition practices

Directory of Open Access Journals (Sweden)

Kim Do Kyun

2014-09-01

Full Text Available In the ship and offshore structure design, age-related problems such as corrosion damage, local denting, and fatigue damage are important factors to be considered in building a reliable structure as they have a significant influence on the residual structural capacity. In shipping, corrosion addition methods are widely adopted in structural design to prevent structural capacity degradation. The present study focuses on the historical trend of corrosion addition rules for ship structural design and investigates their effects on the ultimate strength performance such as hull girder and stiffened panel of double hull oil tankers. Three types of rules based on corrosion addition models, namely historic corrosion rules (pre-CSR, Common Structural Rules (CSR, and harmonised Common Structural Rules (CSRH are considered and compared with two other corrosion models namely UGS model, suggested by the Union of Greek Shipowners (UGS, and Time-Dependent Corrosion Wastage Model (TDCWM. To identify the general trend in the effects of corrosion damage on the ultimate longitudinal strength performance, the corrosion addition rules are applied to four representative sizes of double hull oil tankers namely Panamax, Aframax, Suezmax, and VLCC. The results are helpful in understanding the trend of corrosion additions for tanker structures

Ultimate strength performance of tankers associated with industry corrosion addition practices

Directory of Open Access Journals (Sweden)

Do Kyun Kim

2014-09-01

Full Text Available In the ship and offshore structure design, age-related problems such as corrosion damage, local denting, and fatigue damage are important factors to be considered in building a reliable structure as they have a significant influence on the residual structural capacity. In shipping, corrosion addition methods are widely adopted in structural design to prevent structural capacity degradation. The present study focuses on the historical trend of corrosion addition rules for ship structural design and investigates their effects on the ultimate strength performance such as hull girder and stiffened panel of double hull oil tankers. Three types of rules based on corrosion addition models, namely historic corrosion rules (pre-CSR, Common Structural Rules (CSR, and harmonised Common Structural Rules (CSRH are considered and compared with two other corrosion models namely UGS model, suggested by the Union of Greek Shipowners (UGS, and Time-Dependent Corrosion Wastage Model (TDCWM. To identify the general trend in the effects of corrosion damage on the ultimate longitudinal strength performance, the corrosion addition rules are applied to four representative sizes of double hull oil tankers namely Panamax, Aframax, Suezmax, and VLCC. The results are helpful in understanding the trend of corrosion additions for tanker structures.

Corrosion behavior of austempered ductile iron (ADI) in iron ore slurry

African Journals Online (AJOL)

ADI austempered at higher temperature showed better corrosion resistance than the ..... temperature and time on corrosion behaviour of ductile iron in chloride and acidic ... iron ore in ball mills, Transactions of the Indian Institute of Metals, Vol.

Corrosion Characteristics of Ti-xTa Alloys with Ta contents

International Nuclear Information System (INIS)

Kim, H. J.; Choe, H. C.

2013-01-01

The purpose of this study was to investigate corrosion characteristics of Ti-xTa alloys with Ta contents. Ti-xTa alloys used as samples (x=30, 40%) were arc-melted under argon atmosphere of 99.9% purity. Ti-xTa alloys were homogenized for 12hr at 1000 .deg. C and then water quenched. The surface characteristics of Ti-xTa alloys were investigated using optical microscopy (OM) and X-ray diffractometer (XRD). The anodic corrosion behaviors of the specimens were examined through potentiodynamic, potentiostatic and galvanostatic test in 0.9 % NaCl solution at 36.5 ± 1 .deg. C. After corrosion test, the surface characteristics of Ti-xTa alloys were investigated using OM. The microstructure of Ti-Ta alloy showed the beta structure with Ta content. The corrosion resistance of Ti alloy was improved by increasing Ta content and the corrosion morphology of Ti-Ta alloy showed that the site attacked by chloride ion decreased from the active to passive region with Ta content. Potential of Ti-40Ta alloy increased as time increased, whereas, current density of Ti-40Ta alloy decreased as time increased compared to Ti-30 alloy

Modelling of Corrosion Cracks

DEFF Research Database (Denmark)

Thoft-Christensen, Palle

Modelling of corrosion cracking of reinforced concrete structures is complicated as a great number of uncertain factors are involved. To get a reliable modelling a physical and mechanical understanding of the process behind corrosion in needed.......Modelling of corrosion cracking of reinforced concrete structures is complicated as a great number of uncertain factors are involved. To get a reliable modelling a physical and mechanical understanding of the process behind corrosion in needed....

Determination of corrosion potential of coated hollow spheres

International Nuclear Information System (INIS)

Fedorkova, Andrea; Orinakova, Renata; Orinak, Andrej; Dudrova, Eva; Kupkova, Miriam; Kalavsky, Frantisek

2008-01-01

Copper hollow spheres were created on porous iron particles by electro-less deposition. The consequent Ni plating was applied to improve the mechanical properties of copper hollow micro-particles. Corrosion properties of coated hollow spheres were investigated using potentiodynamic polarisation method in 1 mol dm -3 NaCl solution. Surface morphology and composition were studied by scanning electron microscopy (SEM), light microscopy (LM) and energy-dispersive X-ray spectroscopy (EDX). Original iron particles, uncoated copper spheres and iron particles coated with nickel were studied as the reference materials. The effect of particle composition, particularly Ni content on the corrosion potential value was investigated. The results indicated that an increase in the amount of Ni coating layer deteriorated corrosion resistivity of coated copper spheres. Amount of Ni coating layer depended on conditions of Ni electrolysis, mainly on electrolysis time and current intensity. Corrosion behaviour of sintered particles was also explored by potentiodynamic polarisation experiments for the sake of comparison. Formation of iron rich micro-volumes on the particle surface during sintering caused the corrosion potential shift towards more negative values. A detailed study of the morphological changes between non-sintered and sintered micro-particles provided explanation of differences in corrosion potential (E corr )

Corrosion and protection of aluminum alloys in seawater

Energy Technology Data Exchange (ETDEWEB)

Nisancioglu Kemal [Department of Materials Technology, Norwegian University of Science and Technology, N-7491 Trondheim (Norway)

2004-07-01

The paper deals with pitting and uniform corrosion and effectiveness of cathodic protection in reducing these corrosion forms. In stagnant waters or presence of low flow rates, pitting may occur. However, pitting corrosion, driven by the Fe-rich cathodic intermetallic compounds, is often of superficial nature. The pits tend to passivate as a result of etching or passivation of the intermetallics with time. Cathodic protection is an effective way of preventing pitting. It also requires low current densities since the cathodic area, defined by the Fe-rich intermetallics, is small in contrast to steel, which is uniformly accessible to the cathodic reaction. Although thermodynamic calculations suggest possible instability of the oxide in slightly alkaline solutions, such as seawater, protective nature of the oxide in practice is attributed to the presence of alloying elements such as Mg and Mn. Thus, the passivity of both the aluminum matrix alloy (the anode) and the intermetallics (cathodes) have to be considered in evaluating the corrosion and protection of aluminum alloys. With increasing flow rate, the possibility of pitting corrosion reduces with increase in the rate of uniform corrosion, which is controlled by the flow dependent chemical dissolution of the oxide. Cathodic protection does not stop this phenomenon, and coatings have to be used. (authors)

Exposure testing of fasteners in preservative treated wood: Gravimetric corrosion rates and corrosion product analyses

Energy Technology Data Exchange (ETDEWEB)

Zelinka, Samuel L., E-mail: szelinka@fs.fed.u [USDA Forest Products Laboratory, One Gifford Pinchot Drive, Madison, WI 53726 (United States); Sichel, Rebecca J. [College of Engineering, University of Wisconsin, Madison, WI 53706 (United States); Stone, Donald S. [Department of Materials Science and Engineering, College of Engineering, University of Wisconsin, Madison, WI 53706 (United States)

2010-12-15

Research highlights: {yields} The composition of the corrosion products was similar for the nail head and shank. {yields} Reduced copper was not detected on any of the fasteners. {yields} Measured corrosion rates were between 1 and 35 {mu}m year{sup -1}. - Abstract: Research was conducted to determine the corrosion rates of metals in preservative treated wood and also understand the mechanism of metal corrosion in treated wood. Steel and hot-dip galvanized steel fasteners were embedded in wood treated with one of six preservative treatments and exposed to 27 {sup o}C at 100% relative humidity for 1 year. The corrosion rate was determined gravimetrically and the corrosion products were analyzed with scanning electron microscopy, energy dispersive X-ray spectroscopy, and X-ray diffraction. Although the accepted mechanism of corrosion in treated wood involves the reduction of cupric ions from the wood preservative, no reduced copper was found on the corrosion surfaces. The galvanized corrosion products contained sulfates, whereas the steel corrosion products consisted of iron oxides and hydroxides. The possible implications and limitations of this research on fasteners used in building applications are discussed.

Management of Reinforcement Corrosion

DEFF Research Database (Denmark)

Küter, André; Geiker, Mette Rica; Møller, Per

Reinforcement corrosion is the most important cause for deterioration of reinforced concrete structures, both with regard to costs and consequences. Thermodynamically consistent descriptions of corrosion mechanisms are expected to allow the development of innovative concepts for the management...... of reinforcement corrosion....

Microbiologically induced corrosion

International Nuclear Information System (INIS)

Stein, A.A.

1988-01-01

Biological attack is a problem that can affect all metallic materials in a variety of environments and systems. In the power industry, corrosion studies have focused on condensers and service water systems where slime, barnacles, clams, and other macro-organisms are easily detected. Efforts have been made to eliminate the effect of these organisms through the use of chlorination, backflushing, organic coating, or thermal shock. The objective is to maintain component performance by eliminating biofouling and reducing metallic corrosion. Recently, corrosion of power plant components by micro-organisms (bacteria) has been identified even in very clean systems. A system's first exposure to microbiologically induced corrosion (MIC) occurs during its first exposure to an aqueous environment, such as during hydrotest or wet layup. Corrosion of buried pipelines by sulfate-reducing bacteria has been studied by the petrochemical industry for years. This paper discusses various methods of diagnosing, monitoring, and controlling MIC in a variety of systems, as well as indicates areas where further study is needed

Fatty Amides from Crude Rice Bran Oil as Green Corrosion Inhibitors

Directory of Open Access Journals (Sweden)

E. Reyes-Dorantes

2017-01-01

Full Text Available Due to its high oil content, this research proposes the use of an agroindustrial byproduct (rice bran as a sustainable option for the synthesis of corrosion inhibitors. From the crude rice bran oil, the synthesis of fatty amide-type corrosion inhibitors was carried out. The corrosion inhibitory capacity of the fatty amides was evaluated on an API X-70 steel using electrochemical techniques such as real-time corrosion monitoring and potentiodynamic polarization curves. As a corrosive medium, a CO2-saturated solution (3.5% NaCl was used at three temperatures (30, 50, and 70°C and different concentrations of inhibitor (0, 5, 10, 25, 50, and 100 ppm. The results demonstrate that the sustainable use of agroindustrial byproducts is a good alternative to the synthesis of environmentally friendly inhibitors with high corrosion inhibition efficiencies.

Detection of Corrosion Resistance of Components in Cyclic Salt Spray

Directory of Open Access Journals (Sweden)

Štefan Álló

2015-01-01

Full Text Available The aim of this research is, to investigate the influence of two types of cyclic salt spray tests on parts surface treated with galvanizing. On the selected components was performed the method Zn-Ni surface treating on the bath line. Subsequently were the components embedded in the corrosion chamber, where was performed two types of cyclic salt test. In the first test was performed 4 hour salt spray, 8 hours drying, 60 hours condensation and 24 hours drying. Once cycle lasted 96 hours, and it was repeated 4 times. During the second test was performed 2 hours salt spray, 2 hours condensation. The cycle was repeated 4 times, that means 96 hours. After the cycle was performed 72 hours free relaxation in the corrosion chamber, on 20–25 °C temperature. As the research showed, after the cyclic salt spray was no red corrosion on the selected components. The white corrosion appeared only slightly.

Stress-corrosion behavior of aluminum-lithium alloys in aqueous environments

Science.gov (United States)

Pizzo, P. P.; Galvin, R. P.; Nelson, H. G.

1983-01-01

The stress corrosion susceptibility of two powder metallurgy (P/M) alloys, Al-Li-Cu and Al-Li-Cu-Mg two mechanically attrited (M/A) alloys, Al-Li-Cu and Al-Li-Mg; and two wrought, ingot alloys, X-2020 and AA7475, are compared. Time-dependent fracture in an aqueous sodium chloride environment under alternate immersion condition was found to vary significantly between alloys. The stress corrosion behavior of the two powder metallurgy processed alloys was studied in detail under conditions of crack initiation, static crack growth, and fatigue crack growth. A variety of stress corrosion tests were performed including smooth surface, time-to-failure tests; potentiostatic tests on smooth surfaces exposed to constant applied strain rates; and fracture mechanics-type tests under static and cyclic loads. Both alloys show surface pitting and subsequent intergranular corrosion. Pitting is more severe in the magnesium-bearing alloy and is associated with stringer particles strung along the extrusion direction as a result of P/M processing.

General Corrosion and Localized Corrosion of the Drip Shield

Energy Technology Data Exchange (ETDEWEB)

F. Hua

2004-09-16

The repository design includes a drip shield (BSC 2004 [DIRS 168489]) that provides protection for the waste package both as a barrier to seepage water contact and a physical barrier to potential rockfall. The purpose of the process-level models developed in this report is to model dry oxidation, general corrosion, and localized corrosion of the drip shield plate material, which is made of Ti Grade 7. This document is prepared according to ''Technical Work Plan For: Regulatory Integration Modeling and Analysis of the Waste Form and Waste Package'' (BSC 2004 [DIRS 171583]). The models developed in this report are used by the waste package degradation analyses for TSPA-LA and serve as a basis to determine the performance of the drip shield. The drip shield may suffer from other forms of failure such as the hydrogen induced cracking (HIC) or stress corrosion cracking (SCC), or both. Stress corrosion cracking of the drip shield material is discussed in ''Stress Corrosion Cracking of the Drip Shield, the Waste Package Outer Barrier, and the Stainless Steel Structural Material'' (BSC 2004 [DIRS 169985]). Hydrogen induced cracking of the drip shield material is discussed in ''Hydrogen Induced Cracking of Drip Shield'' (BSC 2004 [DIRS 169847]).

General Corrosion and Localized Corrosion of the Drip Shield

International Nuclear Information System (INIS)

F. Hua

2004-01-01

The repository design includes a drip shield (BSC 2004 [DIRS 168489]) that provides protection for the waste package both as a barrier to seepage water contact and a physical barrier to potential rockfall. The purpose of the process-level models developed in this report is to model dry oxidation, general corrosion, and localized corrosion of the drip shield plate material, which is made of Ti Grade 7. This document is prepared according to ''Technical Work Plan For: Regulatory Integration Modeling and Analysis of the Waste Form and Waste Package'' (BSC 2004 [DIRS 171583]). The models developed in this report are used by the waste package degradation analyses for TSPA-LA and serve as a basis to determine the performance of the drip shield. The drip shield may suffer from other forms of failure such as the hydrogen induced cracking (HIC) or stress corrosion cracking (SCC), or both. Stress corrosion cracking of the drip shield material is discussed in ''Stress Corrosion Cracking of the Drip Shield, the Waste Package Outer Barrier, and the Stainless Steel Structural Material'' (BSC 2004 [DIRS 169985]). Hydrogen induced cracking of the drip shield material is discussed in ''Hydrogen Induced Cracking of Drip Shield'' (BSC 2004 [DIRS 169847])

Catastrophes caused by corrosion

OpenAIRE

PETROVIC ZORAN C.

2016-01-01

For many years, huge attention has been paid to the problem of corrosion damage and destruction of metallic materials. Experience shows that failures due to corrosion problems are very important, and statistics at the world level shows that the damage resulting from the effects of various forms of corrosion is substantial and that, for example, in industrialized countries it reaches 4-5% of national incomes. Significant funds are determined annually for the prevention and control of corrosion...

WASTE PACKAGE CORROSION STUDIES USING SMALL MOCKUP EXPERIMENTS

International Nuclear Information System (INIS)

B.E. Anderson; K.B. Helean; C.R. Bryan; P.V. Brady; R.C. Ewing

2005-01-01

The corrosion of spent nuclear fuel and subsequent mobilization of radionuclides is of great concern in a geologic repository, particularly if conditions are oxidizing. Corroding A516 steel may offset these transport processes within the proposed waste packages at the Yucca Mountain Repository (YMR) by retaining radionuclides, creating locally reducing conditions, and reducing porosity. Ferrous iron, Fe 2+ , has been shown to reduce UO 2 2+ to UO 2(s) [1], and some ferrous iron-bearing ion-exchange materials adsorb radionuclides and heavy metals [2]. Of particular interest is magnetite, a potential corrosion product that has been shown to remove TcO 4 - from solution [3]. Furthermore, if Fe 2+ minerals, rather than fully oxidized minerals such as goethite, are produced during corrosion, then locally reducing conditions may be present. High electron availability leads to the reduction and subsequent immobilization of problematic dissolved species such as TcO 4 - , NpO 2 + , and UO 2 2+ and can also inhibit corrosion of spent nuclear fuel. Finally, because the molar volume of iron material increases during corrosion due to oxygen and water incorporation, pore space may be significantly reduced over long time periods. The more water is occluded, the bulkier the corrosion products, and the less porosity is available for water and radionuclide transport. The focus of this paper is on the nature of Yucca Mountain waste package steel corrosion products and their effects on local redox state, radionuclide transport, and porosity

Corrosion protection and control using nanomaterials

CERN Document Server

Cook, R

2012-01-01

This book covers the use of nanomaterials to prevent corrosion. The first section deals with the fundamentals of corrosion prevention using nanomaterials. Part two includes a series of case studies and applications of nanomaterials for corrosion control.$bCorrosion is an expensive and potentially dangerous problem in many industries. The potential application of different nanostructured materials in corrosion protection, prevention and control is a subject of increasing interest. Corrosion protection and control using nanomaterials explores the potential use of nanotechnology in corrosion control. The book is divided into two parts. Part one looks at the fundamentals of corrosion behaviour and the manufacture of nanocrystalline materials. Chapters discuss the impact of nanotechnology in reducing corrosion cost, and investigate the influence of various factors including thermodynamics, kinetics and grain size on the corrosion behaviour of nanocrystalline materials. There are also chapters on electrodeposition ...

Sensor Systems for Corrosion Monitoring in Concrete Structures

Directory of Open Access Journals (Sweden)

K.Kumar

2006-05-01

Full Text Available It is a need of permanently embedded corrosion monitoring devices to monitor the progress of corrosion problems on a new or existing reinforced concrete structures before embarking on repair or rehabilitation of the structures. Numerous devices are available for investigating corrosion problems, because no single technique exists which tells an engineer what he needs to know, namely how much damage there is on a structure now and how rapidly the damage will grow with time. In this investigation the studies on the sensors systems based on the measurements of half cell potential of rebars inside the concrete, resistivity of concrete, corrosion rate of rebars by eddy current measurements and sensing of chloride ions are reported. An integrated system consists of above sensors are fabricated and embedded into concrete. The response from each sensor was acquired and analyzed by NI hardware through LabVIEW software.

Atmospheric corrosion monitoring at the US Department of Energy's Oak Ridge K-25 Site

International Nuclear Information System (INIS)

Rao, M.

1995-01-01

Depleted uranium hexafluoride (UF 6 ) at the US Department of Energy's K-25 Site at Oak Ridge, TN has been stored in large steel cylinders which have undergone significant atmospheric corrosion damage over the last 35 years. A detailed experimental program to characterize and monitor the corrosion damage was initiated in 1992. Large amounts of corrosion scale and deep pits are found to cover cylinder surfaces. Ultrasonic wall thickness measurements have shown uniform corrosion losses up to 20 mils (0.5 mm) and pits up to 100 mils (2.5 mm) deep. Electrical resistance corrosion probes, time-of-wetness sensors and thermocouples have been attached to cylinder bodies. Atmospheric conditions are monitored using rain gauges, relative humidity sensors and thermocouples. Long-term (16 years) data are being obtained from mild steel corrosion coupons on test racks as well as attached directly to cylinder surfaces. Corrosion rates have been found to intimately related to the times-of-wetness, both tending to be higher on cylinder tops due to apparent sheltering effects. Data from the various tests are compared, discrepancies are discussed and a pattern of cylinder corrosion as a function of cylinder position and location is described

Monitoring and modeling stress corrosion and corrosion fatigue damage in nuclear reactors

International Nuclear Information System (INIS)

Andresen, P.L.; Ford, F.P.; Solomon, H.D.; Taylor, D.F.

1990-01-01

Stress corrosion and corrosion fatigue are significant problems in many industries, causing economic penalties from decreased plant availability and component repair or replacement. In nuclear power reactors, environmental cracking occurs in a wide variety of components, including reactor piping and steam generator tubing, bolting materials and pressure vessels. Life assessment for these components is complicated by the belief that cracking is quite irreproducible. Indeed, for conditions which were once viewed as nominally similar, orders of magnitude variability in crack growth rates are observed for stress corrosion and corrosion fatigue of stainless steels and low-alloy steels in 288 degrees C water. This paper shows that design and life prediction approaches are destined to be overly conservative or to risk environmental failure if life is predicted by quantifying only the effects of mechanical parameters and/or simply ignoring or aggregating environmental and material variabilities. Examples include the Nuclear Regulatory Commission (NRC) disposition line for stress-corrosion cracking of stainless steel in boiling water reactor (BWR) water and the American Society of Mechanical Engineers' Section XI lines for corrosion fatigue

Prediction of Corrosion Resistance of Concrete Containing Natural Pozzolan from Compressive Strength

Science.gov (United States)

al-Swaidani, A. M.; Ismat, R.; Diyab, M. E.; Aliyan, S. D.

2015-11-01

A lot of Reinforced Concrete (RC) structures in Syria have suffered from reinforcement corrosion which shortened significantly their service lives. Probably, one of the most effective approaches to make concrete structures more durable and concrete industry on the whole - more sustainable is to substitute pozzolan for a portion of Portland cement (PC). Syria is relatively rich in natural pozzolan. In the study, in order to predict the corrosion resistance from compressive strength, concrete specimens were produced with seven cement types: one plain Portland cement (control) and six natural pozzolan-based cements with replacement levels ranging from 10 to 35%. The development of the compressive strengths of concrete cube specimens with curing time has been investigated. Chloride penetrability has also been evaluated for all concrete mixes after three curing times of 7, 28 and 90 days. The effect on resistance of concrete against damage caused by corrosion of the embedded reinforcing steel has been investigated using an accelerated corrosion test by impressing a constant anodic potential for 7, 28 and 90 days curing. Test results have been statistically analysed and correlation equations relating compressive strength and corrosion performance have been developed. Significant correlations have been noted between the compressive strength and both rapid chloride penetrability and corrosion initiation times. So, this prediction could be reliable in concrete mix design when using natural pozzolan as cement replacement.

Recognition and Analysis of Corrosion Failure Mechanisms

Directory of Open Access Journals (Sweden)

Steven Suess

2006-02-01

Full Text Available Corrosion has a vast impact on the global and domestic economy, and currently incurs losses of nearly $300 billion annually to the U.S. economy alone. Because of the huge impact of corrosion, it is imperative to have a systematic approach to recognizing and mitigating corrosion problems as soon as possible after they become apparent. A proper failure analysis includes collection of pertinent background data and service history, followed by visual inspection, photographic documentation, material evaluation, data review and conclusion procurement. In analyzing corrosion failures, one must recognize the wide range of common corrosion mechanisms. The features of any corrosion failure give strong clues as to the most likely cause of the corrosion. This article details a proven approach to properly determining the root cause of a failure, and includes pictographic illustrations of the most common corrosion mechanisms, including general corrosion, pitting, galvanic corrosion, dealloying, crevice corrosion, microbiologically-influenced corrosion (MIC, corrosion fatigue, stress corrosion cracking (SCC, intergranular corrosion, fretting, erosion corrosion and hydrogen damage.

Corrosion of PWR steam generators

International Nuclear Information System (INIS)

Garnsey, R.

1979-01-01

Some designs of pressurized water reactor (PWR) steam generators have experienced a variety of corrosion problems which include stress corrosion cracking, tube thinning, pitting, fatigue, erosion-corrosion and support plate corrosion resulting in 'denting'. Large international research programmes have been mounted to investigate the phenomena. The operational experience is reviewed and mechanisms which have been proposed to explain the corrosion damage are presented. The implications for design development and for boiler and feedwater control are discussed. (author)

Atmospheric Corrosion Behavior of 2A12 Aluminum Alloy in a Tropical Marine Environment

Directory of Open Access Journals (Sweden)

Zhongyu Cui

2015-01-01

Full Text Available Atmospheric corrosion behavior of 2A12 aluminum alloy exposed to a tropical marine environment for 4 years was investigated. Weight loss of 2A12 alloy in the log-log coordinates can be well fitted with two linear segments, attributing to the evolution of the corrosion products. EIS results indicate that the corrosion product layer formed on the specimens exposed for 12 months or longer presents a good barrier effect. Corrosion morphology changes from pitting corrosion to severe intergranular corrosion with the extension of exposure time, resulting in the reduction of the mechanical properties.

The Corrosion Inhibition Characteristics of Sodium Nitrite Using an On-line Corrosion Rate Measurement System

International Nuclear Information System (INIS)

Park, Mal-Yong; Kang, Dae-Jin; Moon, Jeon-Soo

2015-01-01

An on-line corrosion rate measurement system was developed using a personal computer, a data acquisition board and program, and a 2-electrode corrosion probe. Reliability of the developed system was confirmed with through comparison test. With this system, the effect of sodium nitrite (NaNO 2 ) as a corrosion inhibitor were studied on iron and aluminum brass that were immersed in sodium chloride (NaCl) solution. Corrosion rate was measured based on the linear polarization resistance method. The corrosion rates of aluminum brass and iron in 1% NaCl solutions were measured to be 0.290 mm per year (mmpy) and 0.2134 mmpy, respectively. With the addition of 200 ppm of NO 2 - , the corrosion rates decreased to 0.0470 mmpy and 0.0254 mmpy. The addition of NO 2 - caused a decrease in corrosion rates of both aluminum brass and iron, yet the NO 2 - acted as a more effective corrosion inhibitor for iron. than aluminum brass

Influence of cold worked layer on susceptibility to stress corrosion of duplex stainless steel

International Nuclear Information System (INIS)

Labanowski, J.; Ossowska, A.; Cwiek, J.

2001-01-01

Stress corrosion cracking resistance of cold worked layers on duplex stainless steel was investigated. The surface layers were performed through burnishing treatment. Corrosion tests were performed with the use of Slow Strain Rate Test technique in boiling 35% MgCl 2 solution. It has been shown that burnishing treatment increases corrosion resistance of steel. The factor that improves stress corrosion cracking resistance is crack incubation time. (author)

Corrosion Engineering.

Science.gov (United States)

White, Charles V.

A description is provided for a Corrosion and Corrosion Control course offered in the Continuing Engineering Education Program at the General Motors Institute (GMI). GMI is a small cooperative engineering school of approximately 2,000 students who alternate between six-week periods of academic study and six weeks of related work experience in…

Electrochemical investigations for understanding and controlling corrosion in nuclear reactor materials

International Nuclear Information System (INIS)

Gnanamoorthy, J.B.

1998-01-01

Electrochemical techniques such as potentiodynamic polarization have been used at the Indira Gandhi Centre for Atomic Research at Kalpakkam for understanding and controlling the corrosion of nuclear reactor materials such as austenitic stainless steels and chrome-moly steels. Results on the measurements of critical potentials for pitting and crevice corrosion of stainless steels and their weldments and of laser surface modified stainless steels in aqueous chloride solutions are discussed. Investigations carried out to correlate the degree of sensitization in types 304 and 316 stainless steels, measured by the electrochemical potentiokinetic reactivation technique, with the susceptibility to intergranular corrosion and intergranular stress corrosion cracking have been discussed. The stress corrosion cracking behaviour of weldments of type 316 stainless steel was studied in a boiling solution of a mixture of 5 M NaCl and 0.15 M Na 2 SO 4 acidified to give a pH of 1.3 by monitoring of the open circuit potential with time as well as by anodic polarization. Interesting information could also been obtained on the microbiologically influenced corrosion of type 304 stainless steels in a fresh water system by carrying out cyclic potentiodynamic polarization measurements as well as by monitoring the open circuit potential measurements with exposure time. Since secondary phases present (or developed during thermal ageing) in stainless steels have a significant influence on their corrosion behaviour, the estimation of these secondary phases by electrochemical methods has also been discussed. (author)

Some observations on phosphate based corrosion inhibitors in preventing carbon steel corrosion

International Nuclear Information System (INIS)

Anupkumar, B.; Satpathy, K.K.

2000-01-01

Among the various types of phosphonic acid based inhibitors assayed, namely HEDP, ATMP and a commercial corrosion inhibitor (code named Betz), it was found that Betz has the maximum amount of organic phosphate followed by HEDP and ATMP. The corrosion rate studies show that Betz gives the highest inhibition efficiency followed by HEDP and ATMP. This shows that organic phosphate plays a significant role in corrosion protection. However, it was observed that due to synergestic effect, HEDP in the presence of Zn 2+ gave a better corrosion protection than Betz. The results are discussed in the light of available literature. (author)

Corrosion and alteration of materials from the nuclear industry; La Corrosion et l'alteration des materiaux du nucleaire

Energy Technology Data Exchange (ETDEWEB)

Beauvy, M.; Berthoud, G.; Defranceschi, M.; Ducros, G.; Feron, D.; Guerin, Y.; Latge, C.; Limoge, Y.; Madic, C.; Santarini, G.; Seiler, J.M.; Vernaz, E.; Richet, C.

2010-07-01

The control of the corrosion phenomenon is of prime importance for the nuclear industry. The efficiency and the safety of facilities can be affected by this phenomenon. The nuclear industry has to face corrosion for a large variety of materials submitted to various environments. Metallic corrosion operates in the hot and aqueous environment of water reactors which represent the most common reactor type in the world. Progresses made in the control of the corrosion of the different components of these reactors allow to improve their safety. Corrosion is present in the facilities of the back-end of the fuel cycle as well (corrosion in acid environment in fuel reprocessing plants, corrosion of waste containers in disposal and storage facilities, etc). The future nuclear systems will widen even more the range of materials to be studied and the situations in which they will be placed (corrosion by liquid metals or by helium impurities). Very often, corrosion looks like a patchwork of particular cases in its description. The encountered corrosion problems and their study are presented in this book according to chapters representing the main sectors of the nuclear industry and classified with respect to their phenomenology. This monograph illustrates the researches in progress and presents some results of particular importance obtained recently. Content: 1 - Introduction: context, stakes and goals; definition of corrosion; a complex science; corrosion in the nuclear industry; 2 - corrosion in water reactors - phenomenology, mechanisms, remedies: A - uniform corrosion: mechanisms, uniform corrosion of fuel cladding, in-situ measurement of generalized corrosion rate by electrochemical methods, uniform corrosion of nickel alloys, characterization of the passive layer and growth mechanisms, the PACTOLE code - an integrating tool, influence of water chemistry on corrosion and contamination, radiolysis impact on uniform corrosion; B - stress corrosion: stress corrosion cracking

Effects of Alloying Elements (Cr, Mn) on Corrosion Properties of Carbon Steel in Synthetic Seawater

International Nuclear Information System (INIS)

Hyun, Youngmin; Kim, Heesan

2016-01-01

Effects of alloying elements, manganese and chromium, on corrosion resistance of carbon steel were examined using weight loss test and electrochemical tests (polarization test and electrochemical impedance spectroscopy (EIS)) in synthetic seawater at 60 ℃. The results from the weight loss test showed that chromium effectively improved corrosion resistance of carbon steel during the entire immersion time, but manganese improved corrosion resistance after the lowered corrosion resistance at the beginnings of immersion. Unlike the weight loss test, the electrochemical tests showed that the corrosion resistance did not increase with immersion time, in all the specimens. This disagreement is explained by the presence of rust involved in electrochemical reaction during electrochemical tests. The analysis of rust with transmission electron microscopy (TEM)−energy dispersive spectroscopy (EDS) showed that the amorphous-like rust layer located at the metal/rust interface with enriched alloying element (Cr, Mn) prevents diffusion of corrosive species into a metal/rust interface effectively, which leads to increased corrosion resistance. The initial corrosion behaviour is also affected by the rust types. In other words, manganese accelerated the formation of spinel oxides, negatively affecting corrosion resistance. Meanwhile, chromium accelerated the formation of goethite but impeded the formation of spinel oxides, positively affecting the corrosion resistance. From the above results, the corrosion resistance of steel is closely related with a rust type.

Effects of Alloying Elements (Cr, Mn) on Corrosion Properties of Carbon Steel in Synthetic Seawater

Energy Technology Data Exchange (ETDEWEB)

Hyun, Youngmin; Kim, Heesan [Hongik University, Sejong (Korea, Republic of)

2016-02-15

Effects of alloying elements, manganese and chromium, on corrosion resistance of carbon steel were examined using weight loss test and electrochemical tests (polarization test and electrochemical impedance spectroscopy (EIS)) in synthetic seawater at 60 ℃. The results from the weight loss test showed that chromium effectively improved corrosion resistance of carbon steel during the entire immersion time, but manganese improved corrosion resistance after the lowered corrosion resistance at the beginnings of immersion. Unlike the weight loss test, the electrochemical tests showed that the corrosion resistance did not increase with immersion time, in all the specimens. This disagreement is explained by the presence of rust involved in electrochemical reaction during electrochemical tests. The analysis of rust with transmission electron microscopy (TEM)−energy dispersive spectroscopy (EDS) showed that the amorphous-like rust layer located at the metal/rust interface with enriched alloying element (Cr, Mn) prevents diffusion of corrosive species into a metal/rust interface effectively, which leads to increased corrosion resistance. The initial corrosion behaviour is also affected by the rust types. In other words, manganese accelerated the formation of spinel oxides, negatively affecting corrosion resistance. Meanwhile, chromium accelerated the formation of goethite but impeded the formation of spinel oxides, positively affecting the corrosion resistance. From the above results, the corrosion resistance of steel is closely related with a rust type.

Electrochemical study of corrosion inhibition of stainless steel in phosphoric medium

Energy Technology Data Exchange (ETDEWEB)

Hnini, K.; Chtaini, A. [Laboratoire d' Electrochimie et de Bio Corrosion, Faculte des Sciences et Techniques, Beni-Mellal (Morocco); Khouili, M.; Elbouadili, A. [Laboratoire de Chimie Organique et Analytique, Faculte des Sciences et Techniques, Beni-Mellal (Morocco)

2004-07-01

The corrosion of metals represents a terrible waste of both natural resources and money, the failure of some stainless steel resulting from pitting corrosion is some times considered a technological problem, consequently, much effort has been expended in attempting to understand and overcome the corrosion therefore, many stainless steel/ environment combinations have been studied. The use of heterocyclic compounds as inhibitors is one of the most practical methods for protection against corrosion in acidic media. In continuation of our work on development of macrocyclic compounds as corrosion inhibitors we report in our study the corrosion inhibiting behaviour of organic compound Methoxy-2-Allyl-4 Phenol (MAP) containing coordinating and conjugation groups, at three forms (natural, polymerized and chemically treated) on the corrosion of stainless steel in phosphoric acid. This study focused on the comparison for corrosion inhibition proprieties of these different applications using potentiodynamic polarization, electrochemical impedance spectroscopy and SEM. The specimen was evaluated to determine change in his corrosion potential and resistance polarization; These MAP products have exhibited corrosion inhibition by maintaining a high resistance polarization (low corrosion rate) in each application. These results reveal that this compound is efficient inhibitor in all forms; the most inhibition efficiency is obtained with polymerized form. To further evaluate the test data, the steel surfaces were analyzed using scanning electron microscopy, SEM observations of surface treated concrete confirmed presence of inhibitor on the steel surfaces. (authors)

Metal surface corrosion grade estimation from single image

Science.gov (United States)

Chen, Yijun; Qi, Lin; Sun, Huyuan; Fan, Hao; Dong, Junyu

2018-04-01

Metal corrosion can cause many problems, how to quickly and effectively assess the grade of metal corrosion and timely remediation is a very important issue. Typically, this is done by trained surveyors at great cost. Assisting them in the inspection process by computer vision and artificial intelligence would decrease the inspection cost. In this paper, we propose a dataset of metal surface correction used for computer vision detection and present a comparison between standard computer vision techniques by using OpenCV and deep learning method for automatic metal surface corrosion grade estimation from single image on this dataset. The test has been performed by classifying images and calculating the accuracy for the two different approaches.

Smart Coatings for Corrosion Protection

Science.gov (United States)

Calle, Luz Marina; Li, Wendy; Buhrow, Jerry W.; Johnsey, Marissa N.

2016-01-01

Nearly all metals and their alloys are subject to corrosion that causes them to lose their structural integrity or other critical functionality. It is essential to detect corrosion when it occurs, and preferably at its early stage, so that action can be taken to avoid structural damage or loss of function. Protective coatings are the most commonly used method of corrosion control. However, progressively stricter environmental regulations have resulted in the ban of many commercially available corrosion protective coatings due to the harmful effects of their solvents or corrosion inhibitors. This work concerns the development of a multifunctional, smart coating for the autonomous control of corrosion. This coating is being developed to have the inherent ability to detect the chemical changes associated with the onset of corrosion and respond autonomously to indicate it and control it.

ENHANCEMENT OF THE CORROSION RESISTANCE FOR 6009 ALUMINUM ALLOY BY LASER TREATMENT

Directory of Open Access Journals (Sweden)

Abdulhadi K. Judran

2018-05-01

Full Text Available Using laser in modifying the surfaces of various materials is an important topic in the present time. The type of alloy used in this investigation was 6009Al alloy. Laser has been used as inhibitor to reduce the corrosion rate by using Q-switching Nd: YAG Laser (with changing energy of laser and fixing other parameters under laser shock peening (LSP technique for 6009 AA in hydrochloric acid with concentration of 1 M and the immersion time of 30 minutes at room temperature. The corrosion rate was calculated by using the polarization method. The corrosion rate decreased from (0.366 to 0.016 mm/yr before and after using LSP, respectively. Therefore, this study aims to reduce the corrosion rate that occurs in 6009 Al alloy.

Corrosion of zirconium alloys in alternating pH environment

International Nuclear Information System (INIS)

Mayer, P.; Manolescu, A.V.

1985-01-01

Behaviour of two commercial alloys, Zircaloy-2 and zirconium-2.5 wt% niobium were investigated in an environment of alternating pH. Corrosion advancement and scale morphology of coupons exposed to aqueous solution of LiOH (pH 10.2 and 14) were followed as a function of temperature (300-360 degreesC) and time (up to 165 days). The test sequence consisted of short term exposure to high pH and re-exposure to low pH solutions for extended period of time followed by a short term test in high pH. The results of these tests and detailed post-corrosion analysis indicate a fundamental difference between the corrosion behaviour of these two materials. Both alloys corrode fast in high pH environments, but only zirconium-2.5 wt% niobium continues to form detectable new oxide in low pH solution

Corrosion studies on PREPP waste form

International Nuclear Information System (INIS)

Welch, J.M.; Neilson, R.M. Jr.

1984-05-01

Deformation or Failure Test and Accelerated Corrosion Test procedures were conducted to investigate the effect of formulation variables on the corrosion of oversize waste in Process Experimental Pilot Plant (PREPP) concrete waste forms. The Deformation or Failure Test did not indicate substantial waste form swelling from corrosion. The presence or absence of corrosion inhibitor was the most significant factor relative to measured half-cell potentials identified in the Accelerated Corrosion Test. However, corrosion inhibitor was determined to be only marginally beneficial. While this study produced no evidence that corrosion is of sufficient magnitude to produce serious degradation of PREPP waste forms, the need for corrosion rate testing is suggested. 11 references, 4 figures, 8 tables

Analysis of electrochemical noise data in both time and frequency domains to evaluate the effect of ZnO nanopowder addition on the corrosion protection performance of epoxy coatings

Directory of Open Access Journals (Sweden)

H. Ashassi-Sorkhabi

2016-11-01

Full Text Available Epoxy–ZnO nanocomposite coatings have been developed for corrosion protection of steel. Structural characterization of the prepared nanocomposites was performed using scanning electron microscopy (SEM. The anti-corrosive properties of the coatings were evaluated by electrochemical noise (EN. On the basis of the EN results in both time and frequency domains, the nanocomposite material with low ZnO concentration (0.1% wt.% was found to be much superior in corrosion protection when tested in aqueous NaCl electrolyte. Finally, EIS measurements were carried out and the data fitted with suitable equivalent circuit. Resistance parameters obtained by both techniques were found to be in relatively good agreement.

DPC materials and corrosion environments.

Energy Technology Data Exchange (ETDEWEB)

Ilgen, Anastasia Gennadyevna; Bryan, Charles R.; Teich-McGoldrick, Stephanie; Hardin, Ernest

2014-10-01

After an exposition of the materials used in DPCs and the factors controlling material corrosion in disposal environments, a survey is given of the corrosion rates, mechanisms, and products for commonly used stainless steels. Research needs are then identified for predicting stability of DPC materials in disposal environments. Stainless steel corrosion rates may be low enough to sustain DPC basket structural integrity for performance periods of as long as 10,000 years, especially in reducing conditions. Uncertainties include basket component design, disposal environment conditions, and the in-package chemical environment including any localized effects from radiolysis. Prospective disposal overpack materials exist for most disposal environments, including both corrosion allowance and corrosion resistant materials. Whereas the behavior of corrosion allowance materials is understood for a wide range of corrosion environments, demonstrating corrosion resistance could be more technically challenging and require environment-specific testing. A preliminary screening of the existing inventory of DPCs and other types of canisters is described, according to the type of closure, whether they can be readily transported, and what types of materials are used in basket construction.

Pipe Lines – External Corrosion

Directory of Open Access Journals (Sweden)

Dan Babor

2008-01-01

Full Text Available Two areas of corrosion occur in pipe lines: corrosion from the medium carried inside the pipes; corrosion attack upon the outside of the pipes (underground corrosion. Electrolytic processes are also involved in underground corrosion. Here the moisture content of the soil acts as an electrolyte, and the ions required to conduct the current are supplied by water-soluble salts (chlorides, sulfates, etc. present in the soil. The nature and amount of these soluble materials can vary within a wide range, which is seen from the varying electrical conductivity and pH (varies between 3 and 10. Therefore the characteristics of a soil will be an important factor in under-ground corrosion.

Corrosion Protection Of Mild Steel In Sea Water Using Chemical Inhibitor

Science.gov (United States)

Araoyinbo, Alaba O.; Salleh, Mohd Arif Anuar Mohd; Zulerwan Jusof, Muhammad

2018-03-01

The effect of sodium nitrite as a corrosion inhibitor of mild steel in sea water (i.e ASTM standard prepared sea water and sea water obtained from a local river) was investigated, using the weight loss technique. Different amount of sodium nitrite were prepared (i.e 2 % to 10 %) in the inhibition of the mild steel corrosion in sea water exposed to irradiation condition from sunlight exposure. The cut samples of mild steel were exposed to these corrosive media and the corresponding weight loss subsequently obtained was recorded at intervals of 1 to 4 weeks. It was observed that corrosion rate increases with the time of exposure to the corrosive medium exposed to sunlight and that sodium nitrite that was used at the chemical inhibitor was able to retard the corrosion rate of mild steel if the appropriate concentration is applied. The results obtained from the weight loss analysis shows that the optimum percentage of sodium nitrate in sea water that gives the optimum corrosion inhibition of mild steel is 4 %.

Galvanic corrosion of laser weldments of AA6061 aluminium alloy

International Nuclear Information System (INIS)

Rahman, A.B.M. Mujibur; Kumar, S.; Gerson, A.R.

2007-01-01

Galvanic corrosion of laser welded AA6061 aluminium alloy, arising from the varying rest potentials of the various weldment regions, was examined. The weld fusion zone is found to be the most cathodic region of the weldment while the base material is the most anodic region. The rate of galvanic corrosion, controlled by the cathodic process at the weld fusion zone, increases with time until a steady state maximum is reached. On galvanic corrosion the corrosion potential of the weld fusion zone shifts in the positive direction and the free corrosion current increases. It is proposed that the cathodic process at the weld fusion zone causes a local increase in pH that in turn causes dissolution of the surface film resulting in the loss of Al to solution and the increase of intermetallic phases. The increase in galvanic corrosion may result from either the build up of the intermetallic phases in the surface layer and/or significant increase in surface area of the weld fusion zone due to the porous nature of the surface layer

Corrosion properties of cladding materials from Zr1Nb alloy

International Nuclear Information System (INIS)

Kloc, K.; Kosler, S.

1975-01-01

The corrosion behaviour was observed of the Zr1Nb alloy in hot water and superheated steam and the effects of impurity content, of the purity of the corrosion environment and of the heat treatment of the alloy were studied on the alloy corrosion resistance. Also studied were the absorption of hydrogen by the alloy and its behaviour in reactor situations. It was ascertained that the alloy has a good corrosion resistance up to a temperature of 350 degC. The corrosion resistance is reduced by the presence of nitrogen above 50 to 70 ppm and of carbon above 50 to 90 ppm. A graphic representation is given of the dependence of corrosion resistance on the temperature of annealing, the nitrogen content of the alloy and the time of the action of hot water or steam, as well as the dependence of the hydrogen content in the alloy on the peripheral tension of the cladding in hot water both in non-active environment and at irradiation with a neutron flux of approximately 10 20 n/cm 2 . (J.B.)

EMBEDDED CAPACITOR SENSOR FOR MONITORING CORROSION OF REINFORCEMENT IN CONCRETE

Directory of Open Access Journals (Sweden)

SITI FATIMAH ABDUL RAHMAN

2012-04-01

Full Text Available Corrosion of reinforcement can affect durability and integrity of reinforced concrete structures. Repair cost for a badly corroded structure can be very costly and time consuming. In this paper, several capacitor sensors were developed to monitor corrosion potential of reinforcement in concrete. The impedance capacitive of sensors was tested in various acid and alkali solutions using Agilent 4284A Precision LCR meter. The other sensors were tied to reinforcements and embedded in concrete specimen contaminated with 5% chloride to measure corrosion potential. The specimens were exposed to the corrosion chamber and indoor environments. From the research, it was found that the sensor can measure the impedance capacitive at different frequencies in the aggressive solutions. Besides, it was observed that the patterns of corrosion potential shown by the embedded sensors were similar to the SRI sensor. The output values from embedded sensor are in a range of recommendation by the ASTM-C876. Eventually, the bars were found corroded from the broken specimens that confirmed the detection of corrosion activities as recorded by the sensors.

Laser Surface Alloying of Aluminum for Improving Acid Corrosion Resistance

Science.gov (United States)

Jiru, Woldetinsay Gutu; Sankar, Mamilla Ravi; Dixit, Uday Shanker

2018-04-01

In the present study, laser surface alloying of aluminum with magnesium, manganese, titanium and zinc, respectively, was carried out to improve acid corrosion resistance. Laser surface alloying was conducted using 1600 and 1800 W power source using CO2 laser. Acid corrosion resistance was tested by dipping the samples in a solution of 2.5% H2SO4 for 200 h. The weight loss due to acid corrosion was reduced by 55% for AlTi, 41% for AlMg alloy, 36% for AlZn and 22% for AlMn alloy. Laser surface alloyed samples offered greater corrosion resistance than the aluminum substrate. It was observed that localized pitting corrosion was the major factor to damage the surface when exposed for a long time. The hardness after laser surface alloying was increased by a factor of 8.7, 3.4, 2.7 and 2 by alloying with Mn, Mg, Ti and Zn, respectively. After corrosion test, hardness was reduced by 51% for AlTi sample, 40% for AlMg sample, 41.4% for AlMn sample and 33% for AlZn sample.

Task E container corrosion studies: Annual report. Revision 1

International Nuclear Information System (INIS)

Bunnell, L.R.; Doremus, L.A.; Topping, J.B.; Duncan, D.R.

1994-06-01

The Pacific Northwest Laboratory is conducting the Solid Waste Technology Support Program (SWTSP) for Westinghouse Hanford Company (WHC). Task E is the Container Corrosion Study Portion of the SWTSP that will perform testing to provide defensible data on the corrosion of low-carbon steel, as used in drums to contain chemical and radioactive wastes at the Hanford Site. A second objective of Task E is to provide and test practical alternative materials that have higher corrosion resistance than low-carbon steel. The scope of work for fiscal year (FY) 1993 included initial testing of mild steel specimens buried in Hanford soils or exposed to atmospheric corrosion in metal storage sheds. During FY 1993, progress was made in three areas of Task E. First, exposure of test materials began at the Soil Corrosion Test Site where low-carbon steel specimens were placed in the soil in five test shafts at depths of 9 m (30 ft). Second, the corrosion measurement of low-carbon steel in the soil of two solid waste trenches continued. The total exposure time is ∼ 500 days. Third, an atmospheric corrosion test of low-carbon steel was initiated in a metal shed (Building 2401-W) in the 200 West Area. This annual report describes the Task E efforts and provides a current status

Pitting corrosion of zirconium in aqueous solution

International Nuclear Information System (INIS)

El Shayeb, H.A.; Abd El Wahab, F.M.; Abd Elk Meguid, E.A.

1994-01-01

The open circuit potentials of the Zr electrode are followed as a function of time in various aqueous solutions till attainment of steady state values.The results are discussed on the basis of oxide film thickening and repair. Pitting corrosion of Zr was examined in chloride solutions using the potentiodynamic technique. The effect of some inorganic and organic additives was also investigated for inhibiting the pitting corrosion of Zr and the relative performance is presented and discussed. (author). 21 refs., 6 figs., 1 tab

Automated Methods Of Corrosion Measurements

DEFF Research Database (Denmark)

Bech-Nielsen, Gregers; Andersen, Jens Enevold Thaulov; Reeve, John Ch

1997-01-01

The chapter describes the following automated measurements: Corrosion Measurements by Titration, Imaging Corrosion by Scanning Probe Microscopy, Critical Pitting Temperature and Application of the Electrochemical Hydrogen Permeation Cell.......The chapter describes the following automated measurements: Corrosion Measurements by Titration, Imaging Corrosion by Scanning Probe Microscopy, Critical Pitting Temperature and Application of the Electrochemical Hydrogen Permeation Cell....

An assessment of corrosion life of copper overpack

International Nuclear Information System (INIS)

Honda, A.; Taniguchi, N.

1999-08-01

Corrosion life of copper overpack is estimated on the basis of current understandings of copper corrosion processes. The assessment is based on the mass balance. Oxygen and sulfide were taken into account as corrosive species. The sulfate existing in bentonite is assumed to be reduced to sulfide by sulfate reducing bacteria and corrodes copper overpacks. Pitting is involved in the assesment using two methods. One method is use of pitting factor acquired from analysis of archeological artifacts. The other is use of extreme value statistical technique. The time evolution of parameters for cumulative probability distribution function, Gumbel distribution, was estimated using the data from copper specimens buried in various soil and archeological artifacts of the bronze age. The pitting depth for 1000 years is estimated using the parameters for probability distribution function. The result of estimation shows 39-mm is the maximum penetration for 1000 years. Natural analogue data suggest the corrosion rate of 3 mm/1000 years. Therefore the estimation is considered to be conservative. (author)

Corrosion and Corrosion Fatigue of Aluminum Alloys: Chemistry, Micromechanics and Reliability

National Research Council Canada - National Science Library

Wei, Robert

1998-01-01

... No. F49620-98-1-0198, to further develop a basic mechanistic understanding of the damage evolution processes of localized corrosion and corrosion fatigue crack nucleation and growth in aluminum alloys...

Nanocontainer-Enhanced Self-Healing for Corrosion-Resistant Ni Coating on Mg Alloy.

Science.gov (United States)

Xie, Zhi-Hui; Li, Dan; Skeete, Zakiya; Sharma, Anju; Zhong, Chuan-Jian

2017-10-18

The ability to manipulate the functionalization of Ni coating is of great importance in improving the corrosion resistance of magnesium (Mg) alloy for many industrial applications. In the present work, MCM-41 type mesoporous silica nanocontainers (MSNs) loaded with corrosion inhibitor (NaF) were synthesized and employed as smart reinforcements to enhance the integrity and corrosion inhibition of the Ni coating. The incorporation of the F-loaded MSNs (F@MSNs) to enhance the corrosion resistant capacity of a metallic coating is reported for the first time. The mesoporous structures of the as-prepared MSNs and F@MSNs were confirmed by transmission electron microscopy (TEM), small angle X-rays scattering (SAXS), and N 2 adsorption-desorption isotherms. The X-ray photoelectron spectroscopy (XPS) data demonstrated the successful immobilization of fluoride ion on the MSNs and formation of a magnesium fluoride (MgF 2 ) protective film at the corrosion sites of the Mg alloy upon soaking in a F@MSNs-containing NaCl solution. The results from potentiodynamic polarization (PDP) and electrochemical impedance spectroscopy (EIS) for both bare Mg alloy and Ni coatings with and without F@MSNs have revealed a clear decrease in corrosion rate in a corrosive solution for a long-time immersion due to the introduction of F@MSNs. These findings open new opportunities in the exploration of self-healing metallic coatings for highly enhanced anticorrosion protection of Mg alloy.

Ni-P/Zn-Ni compositionally modulated multilayer coatings - Part 2: Corrosion and protection mechanisms

Science.gov (United States)

Bahadormanesh, Behrouz; Ghorbani, Mohammad

2018-06-01

The Ni-P/Zn-Ni compositionally modulated multilayer coatings CMMCs were electrodeposited from a single bath by switching the deposition current density. The corrosion resistance of the deposits was studied and compared with that of monolayers of Ni-P and Zn-Ni alloys via Tafel polarization, EIS and salt spray tests. Characterization of corrosion products by means of EDS and XRD revealed more details from the corrosion mechanism of the monolayers and multilayers. The corrosion current density of Ni-P/Zn-Ni CMMCs were around one tenth of Zn-Ni monolayer. The CMMC with incomplete layers performed lower polarization resistance and higher corrosion current density compared to the CMMC with complete layers. The electrical circuit that was proposed for modeling the corrosion process based on the EIS spectrum, proved that layering reduces the porosity and consequently improves the barrier properties. Although, layering of Zn-Ni layers with Ni-P deposits increased the time to red rust in salt spray test, the time for white rust formation decreased. The corrosion mechanism of both Zn-Ni and Ni-P (containing small amount of Zn) was preferential dissolution of Zn and the corrosion products were comprised of mainly Zn hydroxychloride and Zn hydroxycarbonate. Also, Ni and P did not take part in the corrosion products. Based on the electrochemical character of the layers and the morphology of the corroded surface, the corrosion mechanism of multilayers was discussed.

CFD investigating the air ingress accident for a HTGR simulation of graphite corrosion oxidation

International Nuclear Information System (INIS)

Ferng, Y.M.; Chi, C.W.

2012-01-01

Highlights: ► A CFD model is proposed to investigate graphite oxidation corrosion in the HTR-10. ► A postulated air ingress accident is assumed in this paper. ► Air ingress flowrate is the predicted result, instead of the preset one. ► O 2 would react with graphite on pebble surface, causing the graphite corrosion. ► No fuel exposure is predicted to be occurred under the air ingress accident. - Abstract: Through a compressible multi-component CFD model, this paper investigates the characteristics of graphite oxidation corrosion in the HTR-10 core under the postulated accident of gas duct rupture. In this accident, air in the steam generator cavity would enter into the core after pressure equilibrium is achieved between the core and the cavity, which is also called as the air ingress accident. Oxygen in the air would react with graphite on pebble surface, subsequently resulting in oxidation corrosion and challenging fuel integrity. In this paper, characteristics of graphite oxidation corrosion during the air ingress accident can be reasonably captured, including distributions of graphite corrosion amount on the different cross-sections, time histories of local corrosion amount at the monitoring points and overall corrosion amount in the core, respectively. Based on the transient simulation results, the corrosion pattern and its corrosion rate would approach to the steady-state conditions as the accident continuously progresses. The total amount of graphite corrosion during a 3-day accident time is predicted to be about 31 kg with the predicted asymptotic corrosion rate. This predicted value is less than that from the previous work of Gao and Shi.

Corrosion in Electronics

DEFF Research Database (Denmark)

Ambat, Rajan; Gudla, Helene Virginie Conseil; Verdingovas, Vadimas

2017-01-01

Electronic control units, power modules, and consumer electronics are used today in a wide variety of varying climatic conditions. Varying external climatic conditions of temperature and humidity can cause an uncontrolled local climate inside the device enclosure. Uncontrolled humidity together...... and high density packing combined with the use of several materials, which can undergo electrochemical corrosion in the presence of water film formed due to humidity exposure and bias conditions on the PCBA surface. This article provides a short review of the corrosion reliability issues of electronics due...... to the use of electronics under varying humidity conditions. Important PCBA aspects, which are fundamental to the corrosion cell formation under humid conditions, are discussed. Effect of hygroscopic residues from the process and service and their role in assisting water film build up and corrosion...

Assessing resistance of stabilized corrosion resistant steels to intergranular corrosion

International Nuclear Information System (INIS)

Karas, A.; Cihal, V. Jr.; Vanek, V.; Herzan, J.; Protiva, K.; Cihal, V.

1987-01-01

Resistance to intergranular corrosion was determined for four types of titanium-stabilized steels from the coefficients of stabilization efficiency according to the degree the chemical composition was known. The ATA SUPER steel showed the highest resistance parameter value. The resistance of this type of steel of a specific composition, showing a relatively low value of mean nitrogen content was compared with steel of an optimized chemical composition and with low-carbon niobium stabilized, molybdenum modified steels. The comparison showed guarantees of a sufficient resistance of the steel to intergranular corrosion. The method of assessing the resistance to intergranular corrosion using the calculation of the minimum content of Cr', i.e., the effective chromium content, and the maximum effective carbon content C' giving the resistance parameter k seems to be prospective for practical use in the production of corrosion resistant steels. (author). 1 tab., 5 figs., 15 refs

Microbiological corrosion of metals

International Nuclear Information System (INIS)

Vladislavlev, V.V.

1992-01-01

Problems is considered of development of the microbiological corrosion of the NPP equipment. The main attention is paid to the selective character of microbiological corrosion in zones of welded joints of austenitic steels. It is noted that the presence of technological defects promotes growth of corrosional damages. Methods for microbiological corrosion protection are discussed

Progress in the understanding of the long-term corrosion behaviour of copper canisters

Science.gov (United States)

King, Fraser; Lilja, Christina; Vähänen, Marjut

2013-07-01

Copper has been proposed as a canister material for the disposal of spent nuclear fuel in a deep geologic repository in a number of countries worldwide. Since it was first proposed for this purpose in 1978, a significant number of studies have been performed to assess the corrosion performance of copper under repository conditions. These studies are critically reviewed and the suitability of copper as a canister material for nuclear waste is re-assessed. Over the past 30-35 years there has been considerable progress in our understanding of the expected corrosion behaviour of copper canisters. Crucial to this progress has been the improvement in the understanding of the nature of the repository environment and how it will evolve over time. With this improved understanding, it has been possible to predict the evolution of the corrosion behaviour from the initial period of warm, aerobic conditions in the repository to the long-term phase of cool, anoxic conditions dominated by the presence of sulphide. An historical review of the treatment of the corrosion behaviour of copper canisters is presented, from the initial corrosion assessment in 1978, through a major review of the corrosion behaviour in 2001, through to the current level of understanding based on the results of on-going studies. Compared with the initial corrosion assessment, there has been considerable progress in the treatment of localised corrosion, stress corrosion cracking, and microbiologically influenced corrosion of the canisters. Progress in the mechanistic modelling of the evolution of the corrosion behaviour of the canister is also reviewed, as is the continuing debate about the thermodynamic stability of copper in pure water. The overall conclusion of this critical review is that copper is a suitable material for the disposal of spent nuclear fuel and offers the prospect of containment of the waste for an extended period of time. The corrosion behaviour is influenced by the presence of the

Kinetic mechanism of steel corrosion in clay soils by impedance measurements

International Nuclear Information System (INIS)

Arpaia, M.; Pernice, P.; Costantini, A.

1990-01-01

The corrosion of steel in clay soil at m.c. 15% has been studied for a long exposure time by electrochemical methods. A.c. impedance measurements results show that at a short exposure time the corrosion process is controlled by the diffusion of H + coupled with a rate determining homogeneous reaction, whereas at a long exposure time the process is controlled by pure diffusion. We have hypothesized that the rate determining homogeneous reaction might be the clay particles cations exchange. (orig.)

Stress-corrosion cracking of indium tin oxide coated polyethylene terephthalate for flexible optoelectronic devices

International Nuclear Information System (INIS)

Sierros, Konstantinos A.; Morris, Nicholas J.; Ramji, Karpagavalli; Cairns, Darran R.

2009-01-01

Stress corrosion cracking of transparent conductive layers of indium tin oxide (ITO), sputtered on polyethylene terephthalate (PET) substrates, is an issue of paramount importance in flexible optoelectronic devices. These components, when used in flexible device stacks, can be in contact with acid containing pressure-sensitive adhesives or with conductive polymers doped in acids. Acids can corrode the brittle ITO layer, stress can cause cracking and delamination, and stress-corrosion cracking can cause more rapid failure than corrosion alone. The combined effect of an externally-applied mechanical stress to bend the device and the corrosive environment provided by the acid is investigated in this work. We show that acrylic acid which is contained in many pressure-sensitive adhesives can cause corrosion of ITO coatings on PET. We also investigate and report on the combined effect of external mechanical stress and corrosion on ITO-coated PET composite films. Also, it is shown that the combination of stress and corrosion by acrylic acid can cause ITO cracking to occur at stresses less than a quarter of those needed for failure with no corrosion. In addition, the time to failure, under ∼ 1% tensile strain can reduce the total time to failure by as much as a third

Corrosion control for low-cost reliability

International Nuclear Information System (INIS)

Anon.

1993-01-01

This conference was held September 19-24, 1993 in Houston, Texas to provide a forum for exchange of state-of-the-art information on corrosion. Topics of interest focus on the following: atmospheric corrosion; chemical process industry corrosion; high temperature corrosion; and corrosion of plant materials. Individual papers have been processed separately for inclusion in the appropriate data bases

Simple experiments studying the catastrophic corrosion of stainless steel caused by sodium leaks

International Nuclear Information System (INIS)

Mathison, J.; Trevalion, P.A.; Hamer, A.N.

1971-01-01

Under certain conditions, small quantities of soditum escaping through a small hole may cause extensive corrosion and cratering on the outside of the containment in the vicinity of the leak and there is a possibility that this might lead to a major rupture of the containment. It is difficult to estimate such a corrosion rate by conducting post mortems after an incident because of the lack of precise information about times and temperatures. Simple sodium burning experiments have therefore been carried out in an attempt to provide rough quantitative data on the size of these corrosion rates. These showed that the average rate of corrosion of specimens of 18.8.1 stainless steel beneath a burning pool of sodium was of the order of 0.05 cm/hr at 600 ° C and 0.005 cm/hr at 400 ° C. Enhanced corrosion occurs at the periphery of the burning sodium. The rate of penetration will depend on the shape of the corrosion profile which exists in the affected surface. The times needed to penetrate different wall thicknesses of stainless steel pipework have been calculated for various corrosion profiles similar to those which have been observed after incidents in REML. (author)

Neutrophilic Iron-Oxidizing Zetaproteobacteria and Mild Steel Corrosion in Nearshore Marine Environments

Science.gov (United States)

2011-02-16

sample harvested at 14 days, and 316L stainless steel controls did not show evidence of corrosion product formation at any of the time points. A...direct or indirect enzymatic reduction or oxidation of corrosion products, formation of biofilms that create corrosive microen- vironments, or...sampler prior to deployment. Cold-finish 1018 mild steel coupons and 3161. stainless steel control coupons (13 by 15 by 3 mm) were polished with a

Corrosion of well casings in compressed air energy storage environments

Energy Technology Data Exchange (ETDEWEB)

Elmore, R.P.; Stottlemyre, J.A.

1980-10-01

The goal of this study was to determine corrosive effects of compressed air energy storage (CAES) environments on several well casing materials to aid in material selections. A literature search on corrosion behavior of well casing material in similar environments revealed that corrosion rates of 0.20 to 0.25 mm/y might be expected. This information was employed in designing the laboratory study. Unstressed electrically isolate samples of various carbon steels were autoclaved at varying humidities, temperatures, and exposure durations to simulate anticipated environments in the well bore during CAES operation. All compressed air tests were run at 12.1 MPa. Temperatures varied from 323/sup 0/K to 573/sup 0/K, and humidity varied from 100% to completely dry air. The effects of salts in the humidified air were also studied. Results indicated that typical well casings of carbon steel as used in oil, gas, and water production wells adequately withstand the anticipated CAES reservoir environment. An acceptable corrosion rate arrived at by these laboratory simulations was between 0.0015 and 0.15 mm/y. Corrosion was caused by metal oxidation that formed a protective scale of iron oxide. Higher temperatures, humidity rates, or salinity content of the humid air increased corrosion. Corrosion also increased on a metal coupon in contact with a sandstone sample, possibly due to crevice corrosion. For each of these factors either singularly or collectively, the increased corrosion rates were still acceptable with the maximum measured at 0.15 mm/y. When coupons were reused in an identical test, the corrosion rates increased beyond the anticipated values that had been determined by extrapolation from one-time runs. Fine cracking of the protective scale probably occurred due to thermal variations, resulting in increased corrosion rates and a greater potential for particulates, which could plug the reservoir.

A comparative corrosion behavior of Mg, AZ31 and AZ91 alloys in 3.5% NaCl solution

Directory of Open Access Journals (Sweden)

I.B. Singh

2015-06-01

Full Text Available The corrosion behavior of Mg, AZ31 and AZ91 has been evaluated in 3.5% NaCl solution using weight loss, electrochemical polarization and impedance measurements. Corrosion rate derived from the weight losses demonstrated the occurrence of steeply fast corrosion reaction on AZ91 alloy after three hours of immersion, indicating the start of galvanic corrosion. An increase of corrosion rate with immersion time was also observed for AZ31 but with lesser extent than AZ91 alloy. Whereas Mg metals showed a decrease of corrosion rate with immersion time, suggesting the formation of a protective layer on their surfaces. In contrast, the corrosion current density (Icorr derived from the Tafel plots, exhibited their corrosion resistances in order of Mg > AZ91 > AZ31. Electrochemical charge transfer resistance (Rct and double layer capacitance measured by electrochemical impedance spectroscopy (EIS, are well in accordance with the measured Icorr. EIS measurements with time and microstructural examination of the corroded and uncorroded samples are helpful in elucidation of results measured by electrochemical polarization.

A Multifunctional Coating for Autonomous Corrosion Control

Science.gov (United States)

Calle, Luz M.; Li, Wenyan; Buhrow, Jerry W.; Jolley, Scott t.

2011-01-01

Nearly all metals and their alloys are subject to corrosion that causes them to lose their structural integrity or other critical functionality. Protective coatings are the most commonly used method of corrosion control. However, progressively stricter environmental regulations have resulted in the ban of many commercially available corrosion protective coatings due to the harmful effects of their solvents or corrosion inhibitors. This work concerns the development of a multifunctional smart coating for the autonomous control of corrosion. This coating is being developed to have the inherent ability to detect the chemical changes associated with the onset of corrosion and respond autonomously to indicate it and control it. The multi-functionality of the coating is based on microencapsulation technology specifically designed for corrosion control applications. This design has, in addition to all the advantages of existing microcapsulation designs, the corrosion controlled release function that triggers the delivery of corrosion indicators and inhibitors on demand, only when and where needed. Microencapsulation of self-healing agents for autonomous repair of mechanical damage to the coating is also being pursued. Corrosion indicators, corrosion inhibitors, as well as self-healing agents, have been encapsulated and dispersed into several paint systems to test the corrosion detection, inhibition, and self-healing properties of the coating. Key words: Corrosion, coating, autonomous corrosion control, corrosion indication, corrosion inhibition, self-healing coating, smart coating, multifunctional coating, microencapsulation.

Corrosion control of carbon steel using inhibitor of banana peel extract in acid diluted solutions

Science.gov (United States)

Komalasari; Utami, S. P.; Fermi, M. I.; Aziz, Y.; Irianti, R. S.

2018-04-01

Issues of corrosion happened in pipes, it was used as fluid transportation in the chemical industry. Corrosion cannot be preventing, however it could be controlled or blocked. Inhibitor addition is one of the method to control the corrosion inside the pipe. Corrosion inhibitors consisted of inorganic and organic compound inhibitors. Organic inhibitor is composed from synthetic and natural material. This study focused to evaluate the inhibition’s efficiency from banana peel to carbon steel in different concentration of inhibitor and immersing time in acid solution variation. The research employed inhibitor concentration of 0 gram/liter, 2 gram/liter, 4 gram/liter and 6 gram/liter, immersed time of carbon steel for 2, 4, 6, 8 and 10 hours. It was immersed in chloride acid solution of 0.5 M and 1.5 M. Carbon Steel AISI 4041 was used as specimen steel. Results were analyzed using corrosion rate evaluation for each specimens and inhibitor efficiencies determination. It was found that the specimen without inhibitor yielded fast corrosion rate in long immersing time and high concentration of HCl. However, the specimens with inhibitor gave lowest corrosion rate which was 78.59% for 6 gram/litre and 10 hours in 0.5 M HCl.

New technologies - new corrosion problems

International Nuclear Information System (INIS)

Heitz, E.

1994-01-01

Adequate resistance of materials to corrosion is equally important for classical and for new technologies. This article considers the economic consequences of corrosion damage and, in addition to the long-known GNP orientation, presents a new approach to the estimation of the costs of corrosion and corrosion protection via maintenance and especially corrosion-related maintenance. The significance of ''high-tech'', ''medium-tech'' and ''low-tech'' material and corrosion problems is assessed. Selected examples taken from new technologies in the areas of power engineering, environmental engineering, chemical engineering, and biotechnology demonstrate the great significance of the problems. It is concluded that corrosion research and corrosion prevention technology will never come to an end but will constantly face new problems. Two technologies are of particular interest since they focus attention on new methods of investigation: microelectronics and final disposal of radioactive wastes. The article closes by considering the importance of the transfer of experience and technology. Since the manufacturs and operators of machines and plant do not generally have access to the very latest knowledge, they should be kept informed through advisory services, experimental studies, databases, and further education. (orig.) [de

Impact of Zr + 2.5% Nb alloy corrosion upon operability of RBMK-1000 fuel channels

International Nuclear Information System (INIS)

Kovyrshin, V.; Zaritsky, N.

1999-01-01

The basic components of RBMK-1000 core (fuel channels, bimetal adapters, claddings of fuel elements, etc.) are of zirconium alloys. Their corrosion is one of factors influencing upon fuel channels operability. Dynamics of channel tubes nodular corrosion development is presented by the results of in-reactor investigation at ChNPP. Radiation-induced mechanism of corrosion damage of tubes surface in contact with coolant was formulated and substantiated by data of post-reactor studies. Within the certain time period of operation corrosion of zirconium alloy of lower bimetal adapter along with removal from there of corrosion products are predominant within the whole process of reactor elements corrosion. The experimental and calculating method was proposed and substantiated to predict time duration up to loss of fuel channels leak tightness. The approaches were generalized to control state of fuel channels material to assess their operability under operation of RBMK-1000 reactors. (author)

Corrosion of Cast Iron Mill Plates in Wet Grinding

Directory of Open Access Journals (Sweden)

Anthony ANDREWS

2010-12-01

Full Text Available Corrosion studies were carried out on two different maize grinding plates. Maize was soaked in water for three days and the water decanted and used as electrolyte. Mass loss and pH measurements were carried out every 3 days for 15-day period. Results show that, for each plate, mass loss and pH increased with exposure time. Corrosion rates determined from mass loss data was found to be strongly dependent on pH. The observed behaviour may be explained in terms of the chemical composition and/or microstructures of the plates. Results are briefly discussed in terms of the contribution of corrosion to wear.

Corrosion probe. Innovative technology summary report

International Nuclear Information System (INIS)

1999-05-01

Over 253 million liters of high-level waste (HLW) generated from plutonium production is stored in mild steel tanks at the Department of Energy (DOE) Hanford Site. Corrosion monitoring of double-shell storage tanks (DSTs) is currently performed at Hanford using a combination of process knowledge and tank waste sampling and analysis. Available technologies for corrosion monitoring have progressed to a point where it is feasible to monitor and control corrosion by on-line monitoring of the corrosion process and direct addition of corrosion inhibitors. The electrochemical noise (EN) technique deploys EN-based corrosion monitoring probes into storage tanks. This system is specifically designed to measure corrosion rates and detect changes in waste chemistry that trigger the onset of pitting and cracking. These on-line probes can determine whether additional corrosion inhibitor is required and, if so, provide information on an effective end point to the corrosion inhibitor addition procedure. This report describes the technology, its performance, its application, costs, regulatory and policy issues, and lessons learned

Prediction of the remaining lifetime of stainless steels under conditions of stress corrosion cracking

International Nuclear Information System (INIS)

Tandler, M.; Vehovar, L.; Dolecek, V.; Rotnik, U.

2003-01-01

The prediction of the lifetime of metal structures and equipment under conditions of stress corrosion is very complicated because of the complexity of this process of degradation. Recently a new method, based on the so-called corrosion elongation curves, has been found, which can be used to predict the time to failure under these conditions. By upgrading of these curves (and thus obtaining Upgraded Corrosion Elongation Curves - UCEC's) it has been possible to obtain a precise definition of the time needed for the initiation of the corrosion crack, and for its stable growth. It is upon this basis that diagrams for the prediction of remaining lifetime (DPRL's) have been developed. DPRL's can also be used to predict the values of various critical parameters which have to be achieved if a stress corrosion crack is to occur. (Abstract Copyright [2003], Wiley Periodicals, Inc.) [de

Stress-corrosion behavior of aluminum-lithium alloys in aqueous salt environments

Science.gov (United States)

Pizzo, P. P.; Galvin, R. P.; Nelson, H. G.

1984-01-01

The stress corrosion susceptibility of two powder metallurgy (P/M) alloys, Al-Li-Cu and Al-Li-Cu-Mg; two mechanically attrited (M/A) alloys, Al-Li-Cu and Al-Li-Mg; and two wrought, ingot alloys, X-2020 and AA7475, are compared. Time-dependent fracture in an aqueous sodium chloride environment under alternate immersion condition was found to vary significantly between alloys. The stress corrosion behavior of the two powder metallurgy processed alloys was studied in detail under conditions of crack initiation, static crack growth, and fatigue crack growth. A variety of stress corrosion tests were performed including smooth surface, time-to-failure tests; potentiostatic tests on smooth surfaces exposed to constant applied strain rates; and fracture mechanics-type tests under static and cyclic loads. Both alloys show surface pitting and subsequent intergranular corrosion. Pitting is more severe in the magnesium-bearing alloy and is associated with stringer particles strung along the extrusion direction as a result of P/M processing.

Corrosion behaviors of ceramics against liquid sodium. Sodium corrosion characteristics of sintering additives

International Nuclear Information System (INIS)

Tachi, Yoshiaki; Kano, Shigeki; Hirakawa, Yasushi; Yoshida, Eiichi

1998-01-01

It has been progressed as the Frontier Materials Research to research and develop ceramics to apply for several components of fast breeder reactor using liquid sodium as coolant instead of metallic materials. Grain boundary of ceramics has peculiar properties compared with matrix because most of ceramics are produced by hardening and firing their raw powders. Some previous researchers indicated that ceramics were mainly corroded at grain boundaries by liquid sodium, and ceramics could not be used under corrosive environment. Thus, it is the most important for the usage of ceramics in liquid sodium to improve corrosion resistance of grain boundaries. In order to develop the advanced ceramics having good sodium corrosion resistance among fine ceramics, which have recently been progressed in quality and characteristics remarkably, sodium corrosion behaviors of typical sintering additives such as MgO, Y 2 O 3 and AlN etc. have been examined and evaluated. As a result, the followings have been clarified and some useful knowledge about developing advanced ceramics having good corrosion resistance against liquid sodium has been obtained. (1) Sodium corrosion behavior of MgO depended on Si content. Samples containing large amount of Si were corroded severely by liquid sodium, whereas others with low Si contents showed good corrosion resistance. (2) Both Y 2 O 3 and AlN, which contained little Si, showed good sodium corrosion resistance. (3) MgO, Y 2 O 3 and AlN are thought to be corroded by liquid sodium, if they contain some SiO 2 . Therefore, in order to improve sodium corrosion resistance, it is very important for these ceramics to prevent the contamination of matrix with SiO 2 through purity control of their raw powders. (author)

Reliability-based management of buried pipelines considering external corrosion defects

Science.gov (United States)

Miran, Seyedeh Azadeh

Corrosion is one of the main deteriorating mechanisms that degrade the energy pipeline integrity, due to transferring corrosive fluid or gas and interacting with corrosive environment. Corrosion defects are usually detected by periodical inspections using in-line inspection (ILI) methods. In order to ensure pipeline safety, this study develops a cost-effective maintenance strategy that consists of three aspects: corrosion growth model development using ILI data, time-dependent performance evaluation, and optimal inspection interval determination. In particular, the proposed study is applied to a cathodic protected buried steel pipeline located in Mexico. First, time-dependent power-law formulation is adopted to probabilistically characterize growth of the maximum depth and length of the external corrosion defects. Dependency between defect depth and length are considered in the model development and generation of the corrosion defects over time is characterized by the homogenous Poisson process. The growth models unknown parameters are evaluated based on the ILI data through the Bayesian updating method with Markov Chain Monte Carlo (MCMC) simulation technique. The proposed corrosion growth models can be used when either matched or non-matched defects are available, and have ability to consider newly generated defects since last inspection. Results of this part of study show that both depth and length growth models can predict damage quantities reasonably well and a strong correlation between defect depth and length is found. Next, time-dependent system failure probabilities are evaluated using developed corrosion growth models considering prevailing uncertainties where three failure modes, namely small leak, large leak and rupture are considered. Performance of the pipeline is evaluated through failure probability per km (or called a sub-system) where each subsystem is considered as a series system of detected and newly generated defects within that sub

Copper corrosion under expected conditions in a deep geologic repository

International Nuclear Information System (INIS)

King, F.; Ahonen, L.; Taxen, C.; Vuorinen, U.; Werme, L.

2001-12-01

Copper has been the corrosion barrier of choice for the canister in the Swedish and Finnish, nuclear waste disposal programmes for over 20 years. During that time many studies have been carried out on the corrosion behaviour of copper under conditions likely to exist in an underground nuclear disposal repository located in he Fenno-Scandian bedrock. This review is a summary of what has been learnt about the long- term behaviour of the corrosion barrier during this period and what the implications of this knowledge are for the predicted service life of the canisters. The review is based on the existing knowledge from various nuclear waste management programs around the world and from the open literature.Various areas are considered: the expected evolution of the geochemical conditions in the groundwater and of the repository environment, the thermodynamics of copper corrosion, corrosion before and during saturation of the compacted bentonite buffer by groundwater, general and localized corrosion following saturation of the compacted bentonite buffer, stress corrosion cracking, radiation effects, the implications of corrosion on the service life of the canister, and areas for further study. Much has been learnt about the long-term corrosion behaviour of copper canisters over the past 20 years. The majority of the information reviewed here is drawn from the Swedish/Finnish and Canadian programmes. Despite differences in scientific approach, and canister and repository design, the results of these two programmes both suggest that copper provides an excellent corrosion barrier in an underground repository. The conclusion drawn from this review is that the original prediction made in 1978 of canister lifetimes exceeding 100,000 years remains valid

Copper corrosion under expected conditions in a deep geologic repository

Energy Technology Data Exchange (ETDEWEB)

King, F. [Integrity Corrosion Consulting Ltd, Calgary, Alberta (Canada); Ahonen, L. [Geological Survey of Finland, Espoo (Finland); Taxen, C. [Swedish Corrosion Inst., Stockholm (Sweden); Vuorinen, U. [VTT Chemical Technology, Espoo (Finland); Werme, L. [Swedish Nuclear Fuel and Waste Management Co., Stockholm (Sweden)

2001-12-01

Copper has been the corrosion barrier of choice for the canister in the Swedish and Finnish, nuclear waste disposal programmes for over 20 years. During that time many studies have been carried out on the corrosion behaviour of copper under conditions likely to exist in an underground nuclear disposal repository located in he Fenno-Scandian bedrock. This review is a summary of what has been learnt about the long- term behaviour of the corrosion barrier during this period and what the implications of this knowledge are for the predicted service life of the canisters. The review is based on the existing knowledge from various nuclear waste management programs around the world and from the open literature.Various areas are considered: the expected evolution of the geochemical conditions in the groundwater and of the repository environment, the thermodynamics of copper corrosion, corrosion before and during saturation of the compacted bentonite buffer by groundwater, general and localized corrosion following saturation of the compacted bentonite buffer, stress corrosion cracking, radiation effects, the implications of corrosion on the service life of the canister, and areas for further study. Much has been learnt about the long-term corrosion behaviour of copper canisters over the past 20 years. The majority of the information reviewed here is drawn from the Swedish/Finnish and Canadian programmes. Despite differences in scientific approach, and canister and repository design, the results of these two programmes both suggest that copper provides an excellent corrosion barrier in an underground repository. The conclusion drawn from this review is that the original prediction made in 1978 of canister lifetimes exceeding 100,000 years remains valid.

Copper corrosion under expected conditions in a deep geologic repository

Energy Technology Data Exchange (ETDEWEB)

King, F.; Ahonen, L.; Taxen, C.; Vuorinen, U.; Werme, L

2002-01-01

Copper has been the corrosion barrier of choice for the canister in the Swedish and Finnish, nuclear waste disposal programmes for over 20 years. During that time many studies have been carried out on the corrosion behaviour of copper under conditions likely to exist in an underground nuclear disposal repository located in the Fenno-Scandian bedrock. This review is a summary of what has been learnt about the long-term behaviour of the corrosion barrier during this period and what the implications of this knowledge are for the predicted service life of the canisters. The review is based on the existing knowledge from various nuclear waste management programs around the world and from the open literature. Various areas are considered: the expected evolution of the geochemical conditions in the groundwater and of the repository environment, the thermodynamics of copper corrosion, corrosion before and during saturation of the compacted bentonite buffer by groundwater, general and localized corrosion following saturation of the compacted bentonite buffer, stress corrosion cracking, radiation effects, the implications of corrosion on the service life of the canister, and areas for further study. Much has been learnt about the long-term corrosion behaviour of copper canisters over the past 20 years. The majority of the information reviewed here is drawn from the Swedish/Finnish and Canadian programmes. Despite differences in scientific approach, and canister and repository design, the results of these two programmes both suggest that copper provides an excellent corrosion barrier in an underground repository. The conclusion drawn from this review is that the original prediction made in 1978 of canister lifetimes exceeding 100,000 years remains valid. (orig.)

Shadow Corrosion Mechanism of Zircaloy

International Nuclear Information System (INIS)

Ullberg, Mats; Lysell, Gunnar; Nystrand, Ann-Charlotte

2004-02-01

Local corrosion enhancement appears on zirconium-base alloys in-core in boiling water reactors when the zirconium alloy is in close proximity to another metal. The visual appearance often resembles a shadow of the other component. The phenomenon is therefore referred to as 'shadow corrosion'. Shadow corrosion has been known for more than 25 years. Mechanisms based on either galvanic corrosion or local radiolysis effects have been proposed as explanations. Both types of mechanism have seemed to explain some facets of the phenomenon. Normally, shadow corrosion is of no practical significance. However, an enhanced and potentially serious form of shadow corrosion was discovered in 1996. This discovery stimulated new experiments that fully supported neither of the longstanding theories. Thus, there is till now no generally accepted understanding of the shadow corrosion phenomenon. The aim of the present investigation was to analyse the available data and to identify, if possible, a plausible mechanism of shadow corrosion. It was found that the experimental evidence is, with a few exceptions, remarkably consistent with a galvanic mechanism. The main exception is that shadow corrosion may occur also when the two metals are nominally electrically insulated. One way to account for the main exception could be to invoke the effect of photoconductivity. Photoconductivity results when a semiconductor or an insulator is irradiated with photons of UV or higher energy. The photons elevate electrons from the valence band to the conduction band, thereby raising the electron conductivity of the solid. In particular, photoconductivity lowers the electrical resistance of the normally insulating oxide on zirconium base alloys. Photoconductivity therefore also has the potential to explain why shadow corrosion is only seen in, or in proximity to, a nuclear reactor core. The suggested mechanism of shadow corrosion can be tested in a reasonably simple experiment in a research reactor

Effect of flow on corrosion in catenary risers and its corrosion inhibitor performance

Energy Technology Data Exchange (ETDEWEB)

Ferreira, Pedro Altoe; Magalhaes, Alvaro Augusto Oliveira; Silva, Jussara de Mello [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil); Kang, Cheolho; More, Parimal P. [Det Norske Veritas (DNV), Oslo (Norway)

2009-07-01

In oil and gas production, multiphase flow is often encountered and a range of different flow patterns can be experienced in pipelines. The flow regime transition and flow characteristics can be changed with the change of pipeline topography, which affects the corrosion and the performance of corrosion inhibitor in these multiphase pipelines. This paper outlines on the effect of inclination on the flow characteristics and their subsequent effect on corrosion rates. Also, this paper presents on the performance of three candidate corrosion inhibitors under severe slugging conditions at low water cut. For the simulation of offshore flow lines and risers, the experiments were carried out in a 44 m long, 10 cm diameter, three different pipeline inclinations of 0, 3 and 45 degrees. Light condensate oil with a viscosity of 2.5 cP at room temperature was used and water cut was 20%. The results indicated that the baseline corrosion rate in 45 degrees showed higher than other inclinations. Each corrosion inhibitor showed a different inhibitor performance. (author)

Monitoring corrosion in reinforced concrete structures

Science.gov (United States)

Kung, Peter; Comanici, Maria I.

2014-06-01

Many defects can cause deterioration and cracks in concrete; these are results of poor concrete mix, poor workmanship, inadequate design, shrinkage, chemical and environmental attack, physical or mechanical damage, and corrosion of reinforcing steel (RS). We want to develop a suite of sensors and systems that can detect that corrosion is taking place in RS and inform owners how serious the problem is. By understanding the stages of the corrosion process, we can develop special a sensor that detects each transition. First, moisture ingress can be monitored by a fiber optics humidity sensor, then ingress of Chloride, which acts as a catalyst and accelerates the corrosion process by converting iron into ferrous compounds. We need a fiber optics sensor which can quantify Chloride ingress over time. Converting ferric to ferrous causes large volume expansion and cracks. Such pressure build-up can be detected by a fiber optic pressure sensor. Finally, cracks emit acoustic waves, which can be detected by a high frequency sensor made with phase-shifted gratings. This paper will discuss the progress in our development of these special sensors and also our plan for a field test by the end of 2014. We recommend that we deploy these sensors by visually inspecting the affected area and by identifying locations of corrosion; then, work with the designers to identify spots that would compromise the integrity of the structure; finally, drill a small hole in the concrete and insert these sensors. Interrogation can be done at fixed intervals with a portable unit.

CHECWORKS integrated software for corrosion control

International Nuclear Information System (INIS)

Schefski, C.; Pietralik; Hazelton, T.

1997-01-01

CHECWORKS, a comprehensive software package for managing Flow-Accelerated Corrosion (FAC, also called erosion-corrosion and flow-assisted corrosion) concerns, is expanding to include other systems and other aspects of corrosion control in CANDU reactors. This paper will outline CHECWORKS applications at various CANDU stations and further plans for CHECWORKS to become a code for comprehensive corrosion control management. (author)

Electrochemical and weight-loss study of carbon steel corrosion

International Nuclear Information System (INIS)

Thomas, V.J.; Olive, R.P.

2007-01-01

The Point Lepreau Generating Station (PLGS) will undergo an 18 month refurbishment project beginning in April, 2008. During this time, most of the carbon steel piping in the primary loop will be drained of water and dried. However, some water will remain during the shutdown due to the lack of drains in some lower points in the piping system. As a result, it is necessary to examine the effect of corrosion during the refurbishment. This study examined the effect of several variables on the corrosion rate of clean carbon steel. Specifically, the effect of oxygen in the system and the presence of chloride ions were evaluated. Corrosion rates were determined using both a weight-loss technique and electrochemical methods. The experiment was conducted at room temperature. The corrosion products from the experiment were analyzed using a Raman microscope. The results of the weight-loss measurements show that the corrosion rate of polished carbon steel is independent of both the presence of oxygen and chloride ions. The electrochemical method failed to yield meaningful results due to the lack of clearly interpretable data and the inherent subjectivity in the analysis. Lepidocricite was found to be the main corrosion product using the Raman microscope. (author)

Evaluation of flow accelerated corrosion by coupled analysis of corrosion and flow dynamics (2), flow dynamics calculations for determining mixing factors and mass transfer coefficients

International Nuclear Information System (INIS)

Uehara, Yasushi; Uchida, Shunsuke; Naitoh, Masanori; Okada, Hidetoshi; Koshizuka, Seiichi

2009-01-01

In order to predict and mitigate flow accelerated corrosion (FAC) of carbon steel piping in PWR and BWR secondary systems, computer program packages for evaluating FAC have been developed by coupling one through three dimensional (1-3D) computational flow dynamics (CFD) models and corrosion models. To evaluate corrosive conditions, e.g., oxygen concentration and electrochemical corrosion potential (ECP) along the flow path, flow pattern and temperature in each elemental volume were obtained with 1D computational flow dynamics (CFD) codes. Precise flow turbulence and mass transfer coefficients at the structure surface were calculated with 3D CFD codes to determine wall thinning rates. One of the engineering options is application of k-ε calculation as a 3D CFD code, which has limitation of detail evaluation of flow distribution at very surface of large scale piping. A combination of k-ε calculation and wall function was proposed to evaluate precise distribution of mass transfer coefficients with reasonable CPU volume and computing time and, at the same time, reasonable accuracy. (author)

The resistance of titanium to pitting, microbially induced corrosion and corrosion in unsaturated conditions

International Nuclear Information System (INIS)

Shoesmith, D.W.; Ikeda, B.M.

1997-04-01

Titanium and its alloys (Grades-2, -12, -16) are candidate materials for Canadian nuclear waste containers on the basis of their apparent immunity to many localized corrosion processes. This simplifies markedly the effort needed to justify the use of these materials and to develop models to predict the lifetimes of containers. Here we review the pitting, microbially influenced corrosion (MIC), and corrosion under unsaturated conditions, of titanium. For all these processes, the properties of the passive oxide film are paramount in determining the metal's resistance to corrosion. A review of these oxide properties is included and the conditions to which the metal must be exposed if localized corrosion is to occur are defined. Since these conditions cannot be achieved under Canadian waste vault conditions, it can be concluded that pitting and MIC will not occur and that corrosion under unsaturated conditions is extremely unlikely. (author)

Initiation and developmental stages of steel corrosion in wet H2S environments

International Nuclear Information System (INIS)

Bai, Pengpeng; Zhao, Hui; Zheng, Shuqi; Chen, Changfeng

2015-01-01

Highlights: • The initiation and development stages of steel corrosion in wet H 2 S environment were investigated. • Preferential dissolution at the grain boundaries of steel allowed corrosion products to form and accumulate. • The shapes and crystal types of corrosion products at various steel layers differed. • With increasing duration time, the S 2− peak with a binding energy of 161.2 eV gradually decreased. • A model of the formation process of corrosion product films was proposed. - Abstract: The initiation and various developmental stages of steel corrosion in H 2 S environments were investigated using atomic force microscopy (AFM), scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS) and transmission electron microscopy (TEM). Results revealed that grain boundaries corrode at the initiation stage and that corrosion products initially form on both sides of the grain boundary and then accumulate. Corrosion products grew at the interface between the steel and corrosion product layer at the developmental stage. XPS analyses showed the composition and valence states of the corrosion products, and a model of the formation process of corrosion product films was proposed

The Effects of Corrosive Chemicals on Corrosion Rate of Steel Reinforcement Bars: II. Swamp Sludges

Directory of Open Access Journals (Sweden)

Henki Ashadi

2010-10-01

Full Text Available A polluted environment will influence the building age. The objective of this research was to find out the influence of corrosive chemicals within the sludge swamp area with the corrosion rate of steel concrete. Corrosion in steel concrete usually occur in acid area which contain of SO42-, Cl- and NO3-. The research treatment used by emerging ST 37 andST 60 within 60 days in 'polluted' sludge swamp area. Three variation of 'polluted' swamp sludge were made by increasing the concentration a corrosive unsure up to 1X, 5X and 10X. The corrosion rate measured by using an Immersion Method. The result of Immersion test showed that sulphate had a greatest influence to corrosion rate of ST 37 and ST 60 and followed by chloride and nitrate. Corrosion rate value for ST 37 was 17.58 mpy and for ST 60 was 12.47 mpy.

The study of epoxy polyamide and polyvinyl resins as corrosion ...

African Journals Online (AJOL)

The corrosion resistance of two commonly used protective coatings (epoxy polyamide and polyvinyl resins) in the Niger Delta area of Nigeria has been assessed. The coatings on low carbon steel were subjected to varying conditions of pH, temperature and exposure time and the corrosion rates calculated. At a pH of 2, 3, 4, ...