WorldWideScience

Sample records for thin metal sheets

  1. Horizontal electromagnetic casting of thin metal sheets

    Science.gov (United States)

    Hull, John R.; Lari, Robert J.; Praeg, Walter F.; Turner, Larry R.

    1987-01-01

    Thin metal sheets are cast by magnetically suspending molten metal deposited within a ferromagnetic yoke and between AC conducting coils and linearly displacing the magnetically levitated liquid metal while it is being cooled to form a solid metal sheet. Magnetic flux increases as the molten metal sheet moves downward and decreases as the molten metal sheet moves upward to stabilize the sheet and maintain it in equilibrium as it is linearly displaced and solidified by cooling gases. A conducting shield is electrically coupled to the molten metal sheet by means of either metal sheet engaging rollers or brushes on the solidified metal, and by means of an electrode in the vessel containing the molten metal thereby providing a return path for the eddy currents induced in the metal sheet by the AC coil generated magnetic flux. Variation in the geometry of the conducting shield allows the magnetic flux between the metal sheet and the conducting shield to be varied and the thickness in surface quality of the metal sheet to be controlled. Side guards provide lateral containment for the molten metal sheet and stabilize and shape the magnetic field while a leader sheet having electromagnetic characteristics similar to those of the metal sheet is used to start the casting process and precedes the molten metal sheet through the magnet and forms a continuous sheet therewith. The magnet may be either U-shaped with a single racetrack coil or may be rectangular with a pair of facing bedstead coils.

  2. Horizontal electromagnetic casting of thin metal sheets

    Energy Technology Data Exchange (ETDEWEB)

    Hull, John R. (Hinsdale, IL); Lari, Robert J. (Aurora, IL); Praeg, Walter F. (Palos Park, IL); Turner, Larry R. (Naperville, IL)

    1988-01-01

    Thin metal sheets are cast by magnetically suspending molten metal deposited within a ferromagnetic yoke and between AC conducting coils and linearly displacing the magnetically levitated liquid metal while it is being cooled to form a solid metal sheet. Magnetic flux increases as the molten metal sheet moves downward and decreases as the molten metal sheet moves upward to stabilize the sheet and maintain it in equilibrium as it is linearly displaced and solidified by cooling gases. A conducting shield is electrically coupled to the molten metal sheet by means of either metal sheet engaging rollers or brushes on the solidified metal, and by means of an electrode in the vessel containing the molten metal thereby providing a return path for the eddy currents induced in the metal sheet by the AC coil generated magnetic flux. Variation in the geometry of the conducting shield allows the magnetic flux between the metal sheet and the conducting shield to be varied and the thickness in surface quality of the metal sheet to be controlled. Side guards provide lateral containment for the molten metal sheet and stabilize and shape the magnetic field while a leader sheet having electromagnetic characteristics similar to those of the metal sheet is used to start the casting process and precedes the molten metal sheet through the magnet and forms a continuous sheet therewith. The magnet may be either U-shaped with a single racetrack coil or may be rectangular with a pair of facing bedstead coils.

  3. Electromagnetic augmentation for casting of thin metal sheets

    Energy Technology Data Exchange (ETDEWEB)

    Hull, John R. (Hinsdale, IL)

    1989-01-01

    Thin metal sheets are cast by magnetically levitating molten metal deposited in a mold within a ferromagnetic yoke and between AC conducting coils and linearly displacing the magnetically levitated liquid metal while it is being cooled by the water-cooled walls of the mold to form a solid metal sheet. A conducting shield is electrically coupled to the molten metal sheet to provide a return path for eddy currents induced in the metal sheet by the current in the AC conducting coils. In another embodiment, a DC conducting coil is coupled to the metal sheet for providing a direct current therein which interacts with the magnetic field to levitate the moving metal sheet. Levitation of the metal sheet in both molten and solid forms reduces its contact pressure with the mold walls while maintaining sufficient engagement therebetween to permit efficient conductive cooling by the mold through which a coolant fluid may be circulated. The magnetic fields associated with the currents in the aforementioned coils levitate the molten metal sheet while the mold provides for its lateral and vertical confinement. A leader sheet having electromagnetic characteristics similar to those of the molten metal sheet is used to start the casing process and precedes the molten metal sheet through the yoke/coil arrangement and mold and forms a continuous sheet therewith. The yoke/coil arrangement may be either U-shaped with a single racetrack coil or may be rectangular with a pair of spaced, facing bedstead coils.

  4. FEM Analysis on Electromagnetic Processing of Thin Metal Sheets

    Directory of Open Access Journals (Sweden)

    PASCA Sorin

    2014-10-01

    Full Text Available Based on finite element analysis, this paper investigates a possible new technology for electromagnetic processing of thin metal sheets, in order to improve the productivity, especially on automated manufacturing lines. This technology consists of induction heating process followed by magnetoforming process, both applied to metal sheet, using the same tool coil for both processes.

  5. PHYSICAL BASES OF SYSTEMS CREATION FOR MAGNETIC-IMPULSIVE ATTRACTION OF THIN-WALLED SHEET METALS

    Directory of Open Access Journals (Sweden)

    Y. Batygin

    2009-01-01

    Full Text Available The work is dedicated to the physical base of systems creating for the thin-walled sheet metals magnetic pulse attraction. Some practical realization models of the author’s suggestions are represented.

  6. Modelling of size effects on behavior of thin sheet metals for bipolar plate manufacturing

    OpenAIRE

    Koç, Muammer; Mahabunphachai, Sasawat

    2013-01-01

    The grain-to-feature size ratio in micro-forming processes is predicted to have a vital impact on the material behavior in addition to the well-known effect of the grain size itself as manifested by the Hall-Petch relation. In this study, the "size effects" on the material flow curve of thin sheet metals under hydraulic bulge testing conditions were investigated. The ratio of the sheet thickness to the material grain size (N = t0/d) was used as a parameter to characterize the interactive effe...

  7. Research on Liquid Forming Process of Nickel Superalloys Thin Sheet Metals

    Directory of Open Access Journals (Sweden)

    Hyrcza-Michalska M.

    2017-12-01

    Full Text Available The paper presents the study of drawability of thin sheet metals made of a nickel superalloy Inconel type. The manufacturing process of axisymmetric cup – cone and a closed section profile in the form of a circular tube were designed and analyzed. In both cases, working fluid-oil was used in place of the rigid tools. The process of forming liquid is currently the only alternative method for obtaining complex shapes, coatings, and especially if we do it with high-strength materials. In the case of nickel superalloys the search for efficient methods to manufacture of the shaped shell is one of the most considerable problems in aircraft industry [1-5]. However, the automotive industries have the same problem with so-called advanced high-strength steels (AHSS. Due to this, both industrial problems have been examined and the emphasis have been put on the process of liquid forming (hydroforming. The study includes physical tests and the corresponding numerical simulations performed, using the software Eta/Dynaform 5.9. Numerical analysis of the qualitative and quantitative forecasting enables the formability of materials with complex and unusual characteristics of the mechanical properties and forming technology. It has been found that only the computer aided design based on physical and numerical modeling, makes efficient plastic processing possible using a method of hydroforming. Drawability evaluation based on the determination of the mechanical properties of complex characteristics is an indispensable element of this design in the best practice of industrial manufacturing products made of thin sheet metals.

  8. Experimental determination of spring back and thinning effect of aluminum sheet metal during L-bending operation

    International Nuclear Information System (INIS)

    Dilip Kumar, K.; Appukuttan, K.K.; Neelakantha, V.L.; Naik, Padmayya S.

    2014-01-01

    Highlights: • The spring back and thinning effect during L-bending was determined on aluminum sheet. • Beyond a particular clearance, the above said effects are linearly increasing. • Below the critical clearance scratches will occur on the surface due to wear. • As the clearance reduces, the wear rate increases on the punching surface. - Abstract: In automotive industry, significant efforts are being put forth to replace steel sheets with aluminum sheets for various applications. Besides its higher cost, there are several technical hurdles for wide usage of aluminum sheets in forming. Major problems in aluminum sheet metal forming operations are deformation errors and spring back effect. These problems are dependent on the number of parameters such as die and tool geometry, friction condition, loading condition and anisotropic properties of the metal. To predict the exact shape, the geometry based punch contact program must be used. The shape changes once the punch is withdrawn, because of the materials elasticity. Prediction of such a spring back effect is a major challenging problem in industry involving sheet metal forming operations. It also needs applying appropriate back tension during the forming complex shapes. Slight deformation of the metal leads to non-axisymmetric loading. One can predict the residual stress by determining plastic and elastic deformation. Thus appropriate spring back effect can be investigated. The present investigation was carried out to determine the spring back and thinning effect of aluminum sheet metal during L-bending operation. Number of specimens with thickness varying from 0.5 mm to 3.5 mm were prepared. The experiments were conducted for different clearances between punch and die. It is observed that, beyond a particular clearance for each thickness of the sheet metal, the spring back and thinning effects were linearly increasing. However, below the critical clearance, scratches on the surface of the sheet metal were

  9. Thinning behavior of laminated sheets metal in warm deep-drawing process under various grain sizes

    Directory of Open Access Journals (Sweden)

    Kadkhodayan Mehran

    2016-01-01

    Full Text Available The purpose of present research is to investigate the thickness distribution on the warm deep-drawing process of laminated sheets consisting of aluminum alloy series 1050, 5052 and stainless steel 304 (SUS, experimentally. Individually for each layer, the influences of blank temperature and grain size on thinning behavior are clearly demonstrated. In order to survey the thinning behavior in laminate sheet behavior during warm deep-drawing process; three blank temperatures namely, 25° C, 100° C and 160° C are examined. Moreover, to obtain different grain sizes, the aluminium sheets are annealed at 350° C, 400° C and 450° C for 1 hour. Results indicate that increasing temperature and grain size lead to maximum thinning in all layers in Al 1050/SUS and Al 5052/SUS specimens increase. In addition, the most susceptible zone to fracture in aluminum sheets (Al 1050 and Al 5052 is punch profile radius region; nevertheless, for stainless steel sheets this zone switch to central zone of formed cup. These can be attributed to the fact that the adhesive layer play a crucial role in thickness distribution of steel 304 layer, therefore the distribution of thickness strain for adhesive layer is also investigated.

  10. Preparation and Characterization of a Hydrophobic Metal-Organic Framework Membrane Supported on Thin Porous Metal Sheet

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Jian; Canfield, Nathan L.; Liu, Wei

    2016-02-29

    A hydrophobic metal-organic framework (MOF) UiO-66-CH3 is prepared and its solvothermal stability is investigated in comparison to UiO-66. It is confirmed that the MOF stability is enhanced by introduction of the two methyl groups, while the water adsorption is reduced. Given its hydrophobicity and stability, UiO-66-CH3 is proposed as an attractive membrane material for gas separation under moisture conditions. The UiO-66-CH3 membrane is prepared on a 50µm-thin porous Ni support sheet for the first time by use of a secondary growth method. It is found that uniform seed coating on the support is necessary to form a continuous membrane. In addition to growth time and temperature, presence of a modulator in the growth solution is found to be useful for controlling hydrothermal membrane growth on the seeded support. A dense, inter-grown membrane layer is formed by 24-h growth over a temperature range from 120 oC to 160 oC. The membrane surface comprises 500 nm octahedral crystals, which are supposed to grow out of the original 100 nm spherical seeding crystals. The separation characteristics of resulting membranes are tested with pure CO2, air, CO2/air mixture, and humid CO2/air mixture. CO2 permeance as high as 1.9E-06 mol/m2/s/Pa at 31oC is obtained. Unlike the hydrophilic zeolite membranes, CO2 permeation through this membrane is not blocked by the presence of water vapor in the feed gas. The results suggest that this MOF framework is a promising membrane material worth to be further investigated for separation of CO2 and other small molecules from humid gas mixtures.

  11. A NEW TREND IN MAGNETIC-PULSE METAL WORKING ASSOCIATED WITH THIN-WALLED SHEET METAL ATTRACTION. HISTORY AND DEVELOPMENT PROSPECTS

    Directory of Open Access Journals (Sweden)

    A.V. Gnatov

    2013-04-01

    Full Text Available Within the scope of this article, a summary is presented on the main world achievements of the new trend in magnetic-pulse metal working associated with attraction of specified sheet metal sections in vehicle production and repair. The importance of the new trend has been justified, its basic sources disclosed. Alternative straightening methods for damaged sheet metals are given.

  12. Joining technology for parts for plastic and thin sheet metal parts; Fuegetechniken fuer Bauteile aus Kunststoff und duennwandigem Metall

    Energy Technology Data Exchange (ETDEWEB)

    Ahlers-Hestermann, G. [BOELLHOFF, Bielefeld (Germany)

    2001-07-01

    With the ongoing application of new materials (Al, Mg, Plastic) as an alternative to steel in light-weight body in white construction it is necessary to develop and use other joining and fixing technologies than spot welding, bolt-and nut-welding. These new technologies for example are mechanical joining technology as clinching and self-pierce-riveting, blind-riveting and special elements to fix other parts as blind-rivets and self-piercing nuts and bolts. These products are mainly used for metal materials and mixed structures. To fix other parts to plastic-parts direct-screwing or the after-moulding-technology with metal or plastic inserts is used. (orig.) [German] Mit der verstaerkten Anwendung von weiteren Werkstoffen (Al, Mg, Kunststoffe) als Stahl im Automobilbau ist die Notwendigkeit erwachsen, alternative Fuege- und Befestigungstechniken zum Punktschweissen, Bolzen- und Mutternschweissen zu entwickeln. Hierzu gehoeren die mechanischen Fuegetechniken wie Stanznieten, Clinchen, Blindnieten sowie die sogenannten Funktionselemente zum Befestigen von Anbauteilen, wie Blind- und Stanznietmuttern und -bolzen. Diese Verfahren werden ueberwiegend fuer metallische Werkstoffe oder bei Mischbauweise angewandt. Fuer die Befestigung an Kunststoffbauteilen wird die Direktverschraubung oder die after-moulding-technik (AMTEC {sup registered}) verwendet. (orig.)

  13. Experiments on sheet metal shearing

    OpenAIRE

    Gustafsson, Emil

    2013-01-01

    Within the sheet metal industry, different shear cutting technologies are commonly used in several processing steps, e.g. in cut to length lines, slitting lines, end cropping etc. Shearing has speed and cost advantages over competing cutting methods like laser and plasma cutting, but involves large forces on the equipment and large strains in the sheet material.Numerical models to predict forces and sheared edge geometry for different sheet metal grades and different shear parameter set-ups a...

  14. Geometry of thin liquid sheet flows

    Science.gov (United States)

    Chubb, Donald L.; Calfo, Frederick D.; Mcconley, Marc W.; Mcmaster, Matthew S.; Afjeh, Abdollah A.

    1994-01-01

    Incompresible, thin sheet flows have been of research interest for many years. Those studies were mainly concerned with the stability of the flow in a surrounding gas. Squire was the first to carry out a linear, invicid stability analysis of sheet flow in air and compare the results with experiment. Dombrowski and Fraser did an experimental study of the disintegration of sheet flows using several viscous liquids. They also detected the formulation of holes in their sheet flows. Hagerty and Shea carried out an inviscid stability analysis and calculated growth rates with experimental values. They compared their calculated growth rates with experimental values. Taylor studied extensively the stability of thin liquid sheets both theoretically and experimentally. He showed that thin sheets in a vacuum are stable. Brown experimentally investigated thin liquid sheet flows as a method of application of thin films. Clark and Dumbrowski carried out second-order stability analysis for invicid sheet flows. Lin introduced viscosity into the linear stability analysis of thin sheet flows in a vacuum. Mansour and Chigier conducted an experimental study of the breakup of a sheet flow surrounded by high-speed air. Lin et al. did a linear stability analysis that included viscosity and a surrounding gas. Rangel and Sirignano carried out both a linear and nonlinear invisid stability analysis that applies for any density ratio between the sheet liquid and the surrounding gas. Now there is renewed interest in sheet flows because of their possible application as low mass radiating surfaces. The objective of this study is to investigate the fluid dynamics of sheet flows that are of interest for a space radiator system. Analytical expressions that govern the sheet geometry are compared with experimental results. Since a space radiator will operate in a vacuum, the analysis does not include any drag force on the sheet flow.

  15. Adaptive numerical analysis of wrinkling in sheet metal forming

    NARCIS (Netherlands)

    Selman, A.; Meinders, Vincent T.; van den Boogaard, Antonius H.; Huetink, Han

    2003-01-01

    Hutchinson approach has been successfully used by a number of researchers in thin sheet metal forming processes for wrinkling prediction. However, Hutchinson approach is limited to regions of the sheet that are free of any contact. Therefore, a new wrinkling indicator that can be used in the contact

  16. Thin lead sheets in the decorative features in Pavia Charterhouse.

    Science.gov (United States)

    Colombo, Chiara; Realini, Marco; Sansonetti, Antonio; Rampazzi, Laura; Casadio, Francesca

    2006-01-01

    The facade of the church of the Pavia Charterhouse, built at the end of the 15th century, shows outstanding decorative features made of different stone materials, such as marbles, breccias and sandstones. Magnificent ornamental elements are made of thin lead sheets, and some marble slabs are inlaid with them. Metal elements are shaped in complex geometric and phytomorphic design, to form a Greek fret in black contrasting with the white Carrara marble. Lead pins were fixed to the back of the thin lead sheets with the aim of attaching the metal elements to the marble; in so doing the pins and the lead sheets constitute a single piece of metal. In some areas, lead elements have been lost, and they have been substituted with a black plaster, matching the colour of the metal. To the authors' knowledge, this kind of decorative technique is rare, and confirms the refinement of Renaissance Lombard architecture. This work reports on the results of an extensive survey of the white, orange and yellowish layers, which are present on the external surface of the lead. The thin lead sheets have been characterized and their state of conservation has been studied with the aid of Optical Microscopy, SEM-EDS, FTIR and Raman analyses. Lead sulphate, lead carbonates and oxides have been identified as decay products.

  17. Geometry of Thin Nematic Elastomer Sheets

    Science.gov (United States)

    Aharoni, Hillel; Sharon, Eran; Kupferman, Raz

    2014-12-01

    A thin sheet of nematic elastomer attains 3D configurations depending on the nematic director field upon heating. In this Letter, we describe the intrinsic geometry of such a sheet and derive an expression for the metric induced by general nematic director fields. Furthermore, we investigate the reverse problem of constructing a director field that induces a specified 2D geometry. We provide an explicit recipe for how to construct any surface of revolution using this method. Finally, we show that by inscribing a director field gradient across the sheet's thickness, one can obtain a nontrivial hyperbolic reference curvature tensor, which together with the prescription of a reference metric allows dictation of actual configurations for a thin sheet of nematic elastomer.

  18. Strategic surfaces in sheet metal forming

    DEFF Research Database (Denmark)

    Olsson, David Dam; Andreasen, Jan Lasson; Bay, Niels

    Out-line: Introduction to tribology in sheet metal forming Developed strategic surfaces Tribological testing of strategic surfaces Conclusion......Out-line: Introduction to tribology in sheet metal forming Developed strategic surfaces Tribological testing of strategic surfaces Conclusion...

  19. Laser welding of sheet metals

    Science.gov (United States)

    Xie, Jian

    Laser welding of sheet metals is an important application of high power lasers, and has many advantages over conventional welding techniques. Laser welding has a great potential to replace other welding technique in the car-body manufacturing because of high laser weld quality and relatively low manufacturing cost associated with the laser technique. However, a few problems related to the laser welding of sheet metals limit its applications in industries. To have a better understanding of the welding process, laser welding experimental studies and theoretical analysis are necessary. Temperature-dependent absorptivities of various metals are obtained theoretically for COsb2, COIL (Chemical Oxygen-Iodine Laser) and Nd:YAG lasers. It is found that the absorptivities for COIL and Nd:YAG lasers are 2.84 and 3.16 times higher than for the COsb2 laser, and the absorptivity increases with increasing temperature of the metals. Surface roughness and oxide films can enhance the absorption significantly. The reflectivity of as-received steel sheets decreases from 65-80% to 30-40% with surface oxide films for COsb2 lasers. Laser welding experiments show that the tensile strengths of the weld metals are higher than the base metals. For samples with surface oxide films, the oxygen concentration in the weld metals is found to be higher than in the specimens without oxidation, and the toughness of the weld metals is degraded. When steel powders are added to bridge the gap between two sheets, the oxygen content in the weld metals decreases and the toughness increases. A mathematical model is developed for the melt depth due to a stationary laser beam. The model results show that the melt depth increases rapidly with time at the beginning of laser irradiation and then increases slowly. Also, the melt depth is found to increase rapidly with laser intensities and then increases slowly for higher intensity. The average rate of melting and the times to reach the melting and boiling

  20. AI applications in sheet metal forming

    CERN Document Server

    Hussein, Hussein

    2017-01-01

    This book comprises chapters on research work done around the globe in the area of artificial intelligence (AI) applications in sheet metal forming. The first chapter offers an introduction to various AI techniques and sheet metal forming, while subsequent chapters describe traditional procedures/methods used in various sheet metal forming processes, and focus on the automation of those processes by means of AI techniques, such as KBS, ANN, GA, CBR, etc. Feature recognition and the manufacturability assessment of sheet metal parts, process planning, strip-layout design, selecting the type and size of die components, die modeling, and predicting die life are some of the most important aspects of sheet metal work. Traditionally, these activities are highly experience-based, tedious and time consuming. In response, researchers in several countries have applied various AI techniques to automate these activities, which are covered in this book. This book will be useful for engineers working in sheet metal industri...

  1. Simulation of stationary sheet metal cutting processes

    NARCIS (Netherlands)

    Wisselink, H.H.; Huetink, Han

    1998-01-01

    In stationary sheet metal cutting processes, like guillotining and slitting, the sheet is cut progressively from one end to the other. This in contrary with transient processes (blanking) where the sheet is cut at once. Where transient shearing processes can be modelled in 2-D (plain strain or

  2. Wrinkling in Sheet metal Forming: Experimental Testing vs. numerical Analysis

    NARCIS (Netherlands)

    Selman, A.; Atzema, Eisso H.; Meinders, Vincent T.; van den Boogaard, Antonius H.; Huetink, Han

    2003-01-01

    Following a number of publications on numerical prediction of wrinkling in thin sheet metal forming, the present part of our work is devoted to the comparison of numerical results with those obtained through experimental testing. A number of hemispherical product samples have been used with various

  3. Automobile sheet metal part production with incremental sheet forming

    Directory of Open Access Journals (Sweden)

    İsmail DURGUN

    2016-02-01

    Full Text Available Nowadays, effect of global warming is increasing drastically so it leads to increased interest on energy efficiency and sustainable production methods. As a result of adverse conditions, national and international project platforms, OEMs (Original Equipment Manufacturers, SMEs (Small and Mid-size Manufacturers perform many studies or improve existing methodologies in scope of advanced manufacturing techniques. In this study, advanced manufacturing and sustainable production method "Incremental Sheet Metal Forming (ISF" was used for sheet metal forming process. A vehicle fender was manufactured with or without die by using different toolpath strategies and die sets. At the end of the study, Results have been investigated under the influence of method and parameters used.Keywords: Template incremental sheet metal, Metal forming

  4. Advanced friction modeling in sheet metal forming

    NARCIS (Netherlands)

    Hol, J.; Cid Alfaro, M.V.; Meinders, Vincent T.; Huetink, Han

    2011-01-01

    The Coulomb friction model is frequently used for sheet metal forming simulations. This model incorporates a constant coefficient of friction and does not take the influence of important parameters such as contact pressure or deformation of the sheet material into account. This article presents a

  5. Ultrasonic imaging of sheet metal forming.

    Science.gov (United States)

    Keitmann-Curdes, Oliver; Hansen, Christian; Knoll, Patrick; Meier, Horst; Ermert, Helmut

    2004-04-01

    With sheet metal hydroforming, a sheet metal is formed by a liquid medium under high pressure (up to 1000 bar) and a cavity contour (die). As the exact state of forming is of interest, an ultrasonic imaging system is under development. The task is to determine the geometry of a sheet metal contour with respect to the original (before forming) and the final (die) state of the sheet metal. For this purpose, two different contour reconstruction algorithms were designed, tested and compared. With the reconstruction results it will be possible to determine the optimal distribution of transmitters and receivers in the ultrasonic transducer matrix. Experiments were conducted with one pair of transducers (unfocussed, center frequency 2 MHz) and a three axis stepper motor set-up. For each experimental set of data, the contour was reconstructed with both SAFT reconstruction algorithms. Both algorithms incorporate a priori information such as original and final contour and maximal axial dislocation of the sheet metal. The results for both algorithms are compared and the relative mean error in axial direction is 0.30% and 0.48%.

  6. A pure bending machine to identify the mechanical behaviour of thin sheets

    OpenAIRE

    Arnold, Gilles; Calloch, Sylvain; Dureisseix, David; Billardon, René

    2003-01-01

    International audience; It is now commonly accepted that the so-called Baushinger effect has to be taken into account for accurate springback predictions during sheet metal forming simulations. Baushinger effect can be modelled through the introduction of a kinematic hardening law in the material model. The identification of such a behaviour requires to perform tests such that the material is subjected to reversal loadings. In the case of thin sheets, tension-compression tests are impossible ...

  7. Assembly for testing weldability of sheet metal

    Science.gov (United States)

    David, S.A.; Woodhouse, J.J.

    A test assembly for determining the weldability of sheet metal includes (1) a circular plate having an annular groove in one side thereof, a counterbore being formed in the outer wall of said groove and the surface portion of said base circumscribed by the inner wall of said groove being coplanar with the bottom of said counterbore, (2) a test disk of sheet metal the periphery of which is positioned in said counterbore and the outer surface of which is coplanar with said one side of said base, and (3) means for holding the periphery of said test disk against the bottom of said counterbore.

  8. Seung-Nelson representation for singular thin sheets

    Science.gov (United States)

    Witten, Thomas; Wang, Jin

    2011-03-01

    We extend the popular Seung-Nelson model to better study thin elastic sheets with singular or multi-scale structures, which are common phenomena in thin sheets. Because it requires a uniform distribution of lattice points over the simulated sheets, the original model is ill-equipped to study these singular structures. Our extended model retains the essence of the original one, but it allows lattice points to be concentrated as needed in regions of large curvatures. We will compare the two methods by applying them to study the energy of the core region of a developable cone. Supported by NSF award DMR 0820054.

  9. Active Vibration Control of a Thin Steel Sheet

    Directory of Open Access Journals (Sweden)

    Yohji Okada

    1995-01-01

    Full Text Available The commercial rolling process used in the steel industry to manufacture thin steel sheets tends to cause plate vibrations that lower the quality of the surface finish. This article introduces a noncontact method of active vibration control for reducing the flexural vibrations of a thin steel sheet. The proposed electromagnetic method of control has been implemented in a simple experimental setup where the signal from a motion sensor regulates the attractive force of the magnets that produce a damping force on the steel sheet.

  10. Lubricant failure in sheet metal forming processes

    NARCIS (Netherlands)

    van der Heide, Emile

    2002-01-01

    The application of tribology to sheet metal forming processes (SMF) contributes to a general industrial aim i.e., to make products of high quality at an increasingly competitive way, by enhancing the tool life and maintaining a constant level of friction during forming. Both aspects are served by

  11. Revisiting the curvature cancellation in forced thin sheets

    Science.gov (United States)

    Wang, Jin; Witten, Thomas

    2011-03-01

    We revisit the numerically observed spontaneous vanishing of mean curvature on a developable cone or ``d-cone'' made by pushing a thin elastic sheet into a circular container. The deflection of the d-cone is the distance by which the sheet is pushed into the container. We investigate the ratio of the two principal curvatures versus sheet thickness h over a wider dynamic range than was used previously, holding the deflection and radius fixed. Instead of tending towards 1 as suggested by previous work, we find that the ratio scales as h 1 / 3 . Scaling arguments and geometric variants support this h 1 / 3 finding. Thus the mean curvature does not vanish for very thin sheets as previously claimed. Supported by NSF award DMR 0820054.

  12. Sheet-bulk metal forming – forming of functional components from sheet metals

    Directory of Open Access Journals (Sweden)

    Merklein Marion

    2015-01-01

    Full Text Available The paper gives an overview on the application of sheet-bulk metal forming operations in both scientific and industrial environment. Beginning with the need for an innovative forming technology, the definition of this new process class is introduced. The rising challenges of the application of bulk metal forming operations on sheet metals are presented and the demand on a holistic investigation of this topic is motivated. With the help of examples from established production processes, the latest state of technology and the lack on fundamental knowledge is shown. Furthermore, perspectives regarding new research topics within sheet-bulk metal forming are presented. These focus on processing strategies to improve the quality of functional components by the application of process-adapted semi-finished products as well as the local adaption of the tribological system.

  13. The crack growth resistance of thin steel sheets under eccentric ...

    Indian Academy of Sciences (India)

    Ľ AMBRIŠKO

    2018-03-10

    Mar 10, 2018 ... for crack initiation were also estimated. The relation between Ji and J0.2 was assessed using the basic mathe- matical and statistical methods. This relation was described by a linear regression model. Keywords. Cold-formed steel; thin sheet; stable crack growth; R-curve; videoextensometry. 1. Introduction.

  14. The crack growth resistance of thin steel sheets under eccentric ...

    Indian Academy of Sciences (India)

    Ľ AMBRIŠKO

    MS received 1 August 2016; revised 13 July 2017; accepted 31 July 2017; published online 10 March 2018. Abstract. The stable crack growth in thin steel sheets is the topic of this paper. The crack ..... [26] Ambriško L', Kandra T and Pešek L 2011 Rating indentation and deformation characteristics laser welds. Chem. Listy.

  15. Greenland Ice Sheet: High-Elevation Balance and Peripheral Thinning.

    Science.gov (United States)

    Krabill; Abdalati; Frederick; Manizade; Martin; Sonntag; Swift; Thomas; Wright; Yungel

    2000-07-21

    Aircraft laser-altimeter surveys over northern Greenland in 1994 and 1999 have been coupled with previously reported data from southern Greenland to analyze the recent mass-balance of the Greenland Ice Sheet. Above 2000 meters elevation, the ice sheet is in balance on average but has some regions of local thickening or thinning. Thinning predominates at lower elevations, with rates exceeding 1 meter per year close to the coast. Interpolation of our results between flight lines indicates a net loss of about 51 cubic kilometers of ice per year from the entire ice sheet, sufficient to raise sea level by 0.13 millimeter per year-approximately 7% of the observed rise.

  16. Lubricant Test Methods for Sheet Metal Forming

    DEFF Research Database (Denmark)

    Bay, Niels; Olsson, David Dam; Andreasen, Jan Lasson

    2008-01-01

    Sheet metal forming of tribologically difficult materials such as stainless steel, Al-alloys and Ti-alloys or forming in tribologically difficult operations like ironing, punching or deep drawing of thick plate requires often use of environmentally hazardous lubricants such as chlorinated paraffin...... oils in order to avoid galling. The present paper describes a systematic research in the development of new, environmentally harmless lubricants focusing on the lubricant testing aspects. A system of laboratory tests has been developed to study the lubricant performance under the very varied conditions...... appearing in different sheet forming operations such as stretch forming, deep drawing, ironing and punching. The laboratory tests have been especially designed to model the conditions in industrial production. Application of the tests for evaluating new lubricants before introducing them in production has...

  17. EMAT Evaluation of Thin Conductive Sheets

    Directory of Open Access Journals (Sweden)

    Ivo Cap

    2006-01-01

    Full Text Available At present a non-destructive testing of conducting materials becomes very important one in connection with monitoring and control of strategic technical facilities, e.g. nuclear power plants. There are more methods of material testing and evaluation and every of them has its advantages and disadvantages. Recently the electromagnetic methods are in increasing interest. There are many ways of conducting material testing. One of them often used utilises investigation of eddy currents induced in the surface layer by means of a proper coil. The arrangement is very simple and inexpensive but it offers only local information on cracks and other inhomogeneities in the thin surface layer. On the other hand there exist a method based on an electromagnetic – acoustic transducer (EMAT, which is able to generate and detect acoustic wave in a conducting body in a contact-less way. The present paper deals with a survey of EMATs for investigation of thin metalliclayers by means of Lamb waves. The new design of generation coil is presented.

  18. Experimental Investigation on Micro-Welding of Thin Stainless Steel Sheet by Fiber Laser

    OpenAIRE

    Mohd I.S. Ismail; Yasuhiro Okamoto; Akira Okada; Yoshiyuki Uno

    2011-01-01

    Problem statement: The miniaturization of components plays an important role for manufacturing in electrical and electronic industries. Therefore, the joining technology of thin metal sheets has been strongly required. Laser welding with micro-beam and high-speed scanning is a promising solution in micro-welding, because it has high-potential advantages in welding heat sensitive components with precise control of heat input and minimal thermal distortion. Approach: In this study, the characte...

  19. Stiffness management of sheet metal parts using laser metal deposition

    Science.gov (United States)

    Bambach, Markus; Sviridov, Alexander; Weisheit, Andreas

    2017-10-01

    Tailored blanks are established solutions for the production of load-adapted sheet metal components. In the course of the individualization of production, such semi-finished products are gaining importance. In addition to tailored welded blanks and tailored rolled blanks, patchwork blanks have been developed which allow a local increase in sheet thickness by welding, gluing or soldering patches onto sheet metal blanks. Patchwork blanks, however, have several limitations, on the one hand, the limited freedom of design in the production of patchwork blanks and, on the other hand, the fact that there is no optimum material bonding with the substrate. The increasing production of derivative and special vehicles on the basis of standard vehicles, prototype production and the functionalization of components require solutions with which semi-finished products and sheet metal components can be provided flexibly with local thickenings or functional elements with a firm metallurgical bond to the substrate. An alternative to tailored and patchwork blanks is, therefore, a free-form reinforcement applied by additive manufacturing via laser metal deposition (LMD). By combining metal forming and additive manufacturing, stiffness can be adapted to the loads based on standard components in a material-efficient manner and without the need to redesign the forming tools. This paper details a study of the potential of stiffness management by LMD using a demonstrator part. Sizing optimization is performed and part distortion is taken into account to find an optimal design for the cladding. A maximum stiffness increase of 167% is feasible with only 4.7% additional mass. Avoiding part distortion leads to a pareto-optimal design which achieves 95% more stiffness with 6% added mass.

  20. Prototypical model for tensional wrinkling in thin sheets

    KAUST Repository

    Davidovitch, B.

    2011-10-31

    The buckling and wrinkling of thin films has recently seen a surge of interest among physicists, biologists, mathematicians, and engineers. This activity has been triggered by the growing interest in developing technologies at ever-decreasing scales and the resulting necessity to control the mechanics of tiny structures, as well as by the realization that morphogenetic processes, such as the tissue-shaping instabilities occurring in animal epithelia or plant leaves, often emerge from mechanical instabilities of cell sheets. Although the most basic buckling instability of uniaxially compressed plates was understood by Euler more than two centuries ago, recent experiments on nanometrically thin (ultrathin) films have shown significant deviations from predictions of standard buckling theory. Motivated by this puzzle, we introduce here a theoretical model that allows for a systematic analysis of wrinkling in sheets far from their instability threshold. We focus on the simplest extension of Euler buckling that exhibits wrinkles of finite length--a sheet under axisymmetric tensile loads. The first study of this geometry, which is attributed to Lamé, allows us to construct a phase diagram that demonstrates the dramatic variation of wrinkling patterns from near-threshold to far-from-threshold conditions. Theoretical arguments and comparison to experiments show that the thinner the sheet is, the smaller is the compressive load above which the far-from-threshold regime emerges. This observation emphasizes the relevance of our analysis for nanomechanics applications.

  1. Corrosion Behavior of Brazed Zinc-Coated Structured Sheet Metal

    Directory of Open Access Journals (Sweden)

    A. Nikitin

    2017-01-01

    Full Text Available Arc brazing has, in comparison to arc welding, the advantage of less heat input while joining galvanized sheet metals. The evaporation of zinc is reduced in the areas adjacent to the joint and improved corrosion protection is achieved. In the automotive industry, lightweight design is a key technology against the background of the weight and environment protection. Structured sheet metals have higher stiffness compared to typical automobile sheet metals and therefore they can play an important role in lightweight structures. In the present paper, three arc brazing variants of galvanized structured sheet metals were validated in terms of the corrosion behavior. The standard gas metal arc brazing, the pulsed arc brazing, and the cold metal transfer (CMT® in combination with a pulsed cycle were investigated. In experimental climate change tests, the influence of the brazing processes on the corrosion behavior of galvanized structured sheet metals was investigated. After that, the corrosion behavior of brazed structured and flat sheet metals was compared. Because of the selected lap joint, the valuation of damage between sheet metals was conducted. The pulsed CMT brazing has been derived from the results as the best brazing method for the joining process of galvanized structured sheet metals.

  2. Interaction of a charge with a thin plasma sheet

    International Nuclear Information System (INIS)

    Bordag, M.

    2007-01-01

    The interaction of the electromagnetic field with a two-dimensional plasma sheet intended to describe the pi-electrons of a carbon nanotube or a C 60 molecule is investigated. By first integrating out the displacement field of the plasma or the electromagnetic field, different representations for quantities like the Casimir energy are derived which are shown to be consistent with one another. Starting from the covariant gauge for the electromagnetic field, it is shown that the matching conditions to which the presence of the plasma sheet can be reduced are different from the commonly used ones. The difference in the treatments does not show up in the Casimir force between two parallel sheets, but it is present in the Casimir-Polder force between a charge or a neutral atom and a sheet. At once, since the plasma sheet is a regularization of the conductor boundary conditions, this sheds light on the difference in physics found earlier in the realization of conductor boundary conditions as 'thin' or 'thick' boundary conditions in Phys. Rev. D 70, 085010 (2004)

  3. Thin film hydrous metal oxide catalysts

    Science.gov (United States)

    Dosch, Robert G.; Stephens, Howard P.

    1995-01-01

    Thin film (metal oxide catalysts are prepared by 1) synthesis of a hydrous metal oxide, 2) deposition of the hydrous metal oxide upon an inert support surface, 3) ion exchange with catalytically active metals, and 4) activating the hydrous metal oxide catalysts.

  4. Effects of process parameters on sheet resistance uniformity of fluorine-doped tin oxide thin films

    Science.gov (United States)

    Hudaya, Chairul; Park, Ji Hun; Lee, Joong Kee

    2012-01-01

    An alternative indium-free material for transparent conducting oxides of fluorine-doped tin oxide [FTO] thin films deposited on polyethylene terephthalate [PET] was prepared by electron cyclotron resonance - metal organic chemical vapor deposition [ECR-MOCVD]. One of the essential issues regarding metal oxide film deposition is the sheet resistance uniformity of the film. Variations in process parameters, in this case, working and bubbler pressures of ECR-MOCVD, can lead to a change in resistance uniformity. Both the optical transmittance and electrical resistance uniformity of FTO film-coated PET were investigated. The result shows that sheet resistance uniformity and the transmittance of the film are affected significantly by the changes in bubbler pressure but are less influenced by the working pressure of the ECR-MOCVD system.

  5. Modeling of Sandwich Sheets with Metallic Foam

    International Nuclear Information System (INIS)

    Mata, H.; Jorge, R. Natal; Fernandes, A. A.; Parente, M. P. L.; Santos, A.; Valente, R. A. F.

    2011-01-01

    World-wide vehicles safety experts agree that significant further reductions in fatalities and injuries can be achieved as a result of the use of new lightweight and energy absorbing materials. On this work, the authors present the development and evaluation of an innovative system able to perform reliable panels of sandwich sheets with metallic foam cores for industrial applications. The mathematical model used to describe the behavior of sandwich shells with metal cores foam is presented and some numerical examples are presented. In order to validate those results mechanical experiments are carried out. Using the crushable foam constitutive model, available on ABAQUS, a set of different mechanical tests were simulated. There are two variants of this model available on ABAQUS: the volumetric hardening model and the isotropic hardening model. As a first approximation we chose the isotropic hardening variant. The isotropic hardening model available uses a yield surface that is an ellipse centered at the origin in the p-q stress plane. Based on this constitutive model for the foam, numerical simulations of the tensile and bulge test will be conducted. The numerical results will be validated using the data obtained from the experimental results.

  6. Thin films of metal-organic compounds and metal nanoparticle

    Indian Academy of Sciences (India)

    Thin films of metal-organic compounds and metal nanoparticle-embedded polymers for nonlinear optical applications. S Philip Anthony Shatabdi Porel D ... Thin films based on two very different metal-organic systems are developed and some nonlinear optical applications are explored. A family of zinc complexes which ...

  7. Bending Properties of Sandwich Beams with Fiber Metal Laminate Face Sheet

    Directory of Open Access Journals (Sweden)

    Mostafa Sabzikar Boroujerdy1

    2013-01-01

    Full Text Available Sandwich structures are widely used in aerospace, high speed trains and marine applications because of lightweight and high in-plane and flexural stiffness. Sandwich structures consist of two thin face sheets and a core. Face sheets usually are made from highly stiff and highly strong materials; In general, the face sheets may be of different metal or composite layers. Both metal and composite face sheets have advantages and disadvantages, and searching for new materials with better properties is in progress. In this paper flexural behavior of a new generation sandwich beams with fiber metal laminate (FML face sheets were investigated experimentally. Three groups of specimens with different layer arrangements of face sheets consist of (Al/GE (0-90/GE(90-0/Al, (Al/GE(0-90/Al/GE(90-0 and (GE(0-90-0-90-90-0-90-0 and 40 kg/m3 polyurethane foam core were made and tested. The results show that sandwich beams with FML face sheets have better resistance against local loads, while composite faces are weak against intense loads. Also, FML faces are lighter than metal face sheets and have better connection to foam core. Also, a simple classical theory was used to predict the force-deflection behaviour of sandwich beams in elastic region. Good agreement between the experimental results and analytical prediction were obtained. Sandwich beams with FML face sheets have larger elastic region than beams with composite face sheets therefore agreement between the analytical and experimental results in these specimens are in larger area.

  8. Tribo-systems for Sheet Metal Forming

    DEFF Research Database (Denmark)

    Bay, Niels

    2009-01-01

    The present paper gives an overview of more than 10 years work by the author’s research group through participation in national as well as international framework programmes on developing and testing environmentally friendly lubricants and tool materials and coatings inhibiting galling. Partners ......’s research group has especially been involved in the development of a system of tribo-tests for sheet metal forming and in testing and modelling of friction and limits of lubrication of new, environmentally friendly lubricants and tool materials.......The present paper gives an overview of more than 10 years work by the author’s research group through participation in national as well as international framework programmes on developing and testing environmentally friendly lubricants and tool materials and coatings inhibiting galling. Partners...... in the programmes come from Germany, United Kingdom, Finland, Poland, Slovenia, Spain and Denmark. They represent lubricant developers, testing experts and industrial end users as well as numerical modelling experts simulating fundamental lubrication mechanisms and computing basic process parameters. The author...

  9. SU-E-T-265: Presage Thin Sheet Dosimeter Characterization

    Energy Technology Data Exchange (ETDEWEB)

    Dumas, M; Rakowski, J [Wayne State University/Karmanos Cancer Institute, Detroit, MI (United States)

    2014-06-01

    Purpose: To quantify the sensitivity and stability of the Presage dosimeter in sheet form for different concentrations of chemicals and for a diverse range of clinical photon energies. Methods: Presage polymer dosimeters are formulated to investigate and optimize their sensitivity and stability. The dosimeter is composed of clear polyurethane base, leucomalachite green reporting dye, and bromoform radical initiator in 1mm thick sheets. The chemicals are well mixed together, cast in an aluminum mold, and left to cure at 60 psi for a minimum of 2 days. Dosimeter response will be characterized at multiple energies including Co-60, 6 MV, 15 MV, 50 kVp, and 250 kVp. The dosimeters are read by an Epson 10000 XL scanner at 800 dpi, 2{sup 16} bit depth. Red component images are analyzed with ImageJ. Results: Analysis of optical density verse dose for Co-60 energies indicates that the bromoform containing Presage was able to quantify dose from 0 to 300 Gy, with saturation beyond 300 Gy. Initial results show two regions of linear response, 0–100 Gy and 150–300 Gy. The 150–300 Gy region has a sensitivity of 0.0024 net OD/Gy. Further results on other energies are still in progress. Conclusions: This work shows the potential for use of thin sheets of Presage dosimeter as a dosimeter capable of being analyzed with a flatbed scanner.

  10. Thin current sheets observation by MMS during a near-Earth's magnetotail reconnection event

    Science.gov (United States)

    Nakamura, R.; Varsani, A.; Nakamura, T.; Genestreti, K.; Plaschke, F.; Baumjohann, W.; Nagai, T.; Burch, J.; Cohen, I. J.; Ergun, R.; Fuselier, S. A.; Giles, B. L.; Le Contel, O.; Lindqvist, P. A.; Magnes, W.; Schwartz, S. J.; Strangeway, R. J.; Torbert, R. B.

    2017-12-01

    During summer 2017, the four spacecraft of the Magnetospheric Multiscale (MMS) mission traversed the nightside magnetotail current sheet at an apogee of 25 RE. They detected a number of flow reversal events suggestive of the passage of the reconnection current sheet. Due to the mission's unprecedented high-time resolution and spatial separation well below the ion scales, structure of thin current sheets is well resolved both with plasma and field measurements. In this study we examine the detailed structure of thin current sheets during a flow reversal event from tailward flow to Earthward flow, when MMS crossed the center of the current sheet . We investigate the changes in the structure of the thin current sheet relative to the X-point based on multi-point analysis. We determine the motion and strength of the current sheet from curlometer calculations comparing these with currents obtained from the particle data. The observed structures of these current sheets are also compared with simulations.

  11. Working with Design: A Package for Sheet Metal

    Science.gov (United States)

    Fiebich, Paul D.

    1974-01-01

    The author describes a design approach used to study sheet metal layout in junior high and high school mechanical drafting courses. Students observe packaging in stores, study package construction, and design and produce their own packages. (EA)

  12. Thin film metal-oxides

    CERN Document Server

    Ramanathan, Shriram

    2009-01-01

    Presents an account of the fundamental structure-property relations in oxide thin films. This title discusses the functional properties of thin film oxides in the context of applications in the electronics and renewable energy technologies.

  13. Analytical study for deformability of laminated sheet metal

    Directory of Open Access Journals (Sweden)

    Mohammed H. Serror

    2013-01-01

    Full Text Available While a freestanding high-strength sheet metal subject to tension will rupture at a small strain, it is anticipated that lamination with a ductile sheet metal will retard this instability to an extent that depends on the relative thickness, the relative stiffness, and the hardening exponent of the ductile sheet. This paper presents an analytical study for the deformability of such laminate within the context of necking instability. Laminates of high-strength sheet metal and ductile low-strength sheet metal are studied assuming: (1 sheets are fully bonded; and (2 metals obey the power law material model. The effect of hardening exponent, volume fraction and relative stiffness of the ductile component has been studied. In addition, stability of both uniform and nonuniform deformations has been investigated under plane strain condition. The results have shown the retardation of the high-strength layer instability by lamination with the ductile layer. This has been achieved through controlling the aforementioned key parameters of the ductile component, while the laminate exhibits marked enhancement in strength–ductility combination that is essential for metal forming applications.

  14. Analytical study for deformability of laminated sheet metal.

    Science.gov (United States)

    Serror, Mohammed H

    2013-01-01

    While a freestanding high-strength sheet metal subject to tension will rupture at a small strain, it is anticipated that lamination with a ductile sheet metal will retard this instability to an extent that depends on the relative thickness, the relative stiffness, and the hardening exponent of the ductile sheet. This paper presents an analytical study for the deformability of such laminate within the context of necking instability. Laminates of high-strength sheet metal and ductile low-strength sheet metal are studied assuming: (1) sheets are fully bonded; and (2) metals obey the power law material model. The effect of hardening exponent, volume fraction and relative stiffness of the ductile component has been studied. In addition, stability of both uniform and nonuniform deformations has been investigated under plane strain condition. The results have shown the retardation of the high-strength layer instability by lamination with the ductile layer. This has been achieved through controlling the aforementioned key parameters of the ductile component, while the laminate exhibits marked enhancement in strength-ductility combination that is essential for metal forming applications.

  15. Effective material parameter retrieval for thin sheets: Theory and application to graphene, thin silver films, and single-layer metamaterials

    Energy Technology Data Exchange (ETDEWEB)

    Tassin, Philippe, E-mail: tassin@ameslab.gov [Ames Laboratory - U.S. DOE and Department of Physics and Astronomy, Iowa State University, Ames, IA 50011 (United States); Koschny, Thomas, E-mail: koschny@ameslab.gov [Ames Laboratory - U.S. DOE and Department of Physics and Astronomy, Iowa State University, Ames, IA 50011 (United States); Soukoulis, Costas M., E-mail: soukoulis@ameslab.gov [Ames Laboratory - U.S. DOE and Department of Physics and Astronomy, Iowa State University, Ames, IA 50011 (United States); Institute of Electronic Structure and Lasers (IESL), FORTH, 71110 Heraklion, Crete (Greece)

    2012-10-15

    An important tool in the field of metamaterials is the extraction of effective material parameters from simulated or measured scattering parameters of a sample. Here we discuss a retrieval method for thin-film structures that can be approximated by a two-dimensional scattering sheet. We determine the effective sheet conductivity from the scattering parameters and we point out the importance of the magnetic sheet current to avoid an overdetermined inversion problem. Subsequently, we present two applications of the sheet retrieval method. First, we determine the effective sheet conductivity of thin silver films and we compare the resulting conductivities with the sheet conductivity of graphene. Second, we apply the method to a cut-wire metamaterial with an electric dipole resonance. The method is valid for thin-film structures such as two-dimensional metamaterials and frequency-selective surfaces and can be easily generalized for anisotropic or chiral media.

  16. Sausage mode instability of thin current sheets as a cause of magnetospheric substorms

    Directory of Open Access Journals (Sweden)

    J. Büchner

    Full Text Available Observations have shown that, prior to substorm explosions, thin current sheets are formed in the plasma sheet of the Earth's magnetotail. This provokes the question, to what extent current-sheet thinning and substorm onsets are physically, maybe even causally, related. To answer this question, one has to understand the plasma stability of thin current sheets. Kinetic effects must be taken into account since particle scales are reached in the course of tail current-sheet thinning. We present the results of theoretical investigations of the stability of thin current sheets and about the most unstable mode of their decay. Our conclusions are based upon a non-local linear dispersion analysis of a cross-magnetic field instability of Harris-type current sheets. We found that a sausage-mode bulk current instability starts after a sheet has thinned down to the ion inertial length. We also present the results of three-dimensional electromagnetic PIC-code simulations carried out for mass ratios up to Mi / me=64. They verify the linearly predicted properties of the sausage mode decay of thin current sheets in the parameter range of interest.

    Key words. Magnetospheric physics (plasma waves and instabilities; storms and substorms · Space plasma physics (magnetic reconnection

  17. Assisted crack tip flipping under Mode I thin sheet tearing

    DEFF Research Database (Denmark)

    Felter, Christian Lotz; Nielsen, Kim Lau

    2017-01-01

    Crack tip flipping, where the fracture surface alternates from side to side in roughly 45° shear bands, seems to be an overlooked propagation mode in Mode I thin sheet tearing. In fact, observations of crack tip flipping is rarely found in the literature. Unlike the already established modes...... such as slanting, cup-cone (rooftop), or cup-cup (bathtub) the flipping crack never settles in a steady-state as the near tip stress/strain field continuously change when the flip successively initiates and develops shear-lips. A recent experimental investigation has revealed new insight by exploiting 3D X......-ray tomography scanning of a developing crack tip flip. But, it remains to be understood what makes the crack flip systematically, what sets the flipping frequency, and under which material conditions this mode occurs. The present study aims at investigating the idea that a slight out-of-plane action (Mode III...

  18. Forming limit diagrams for anisotropic metal sheets with different yield criteria

    DEFF Research Database (Denmark)

    Kuroda, M.; Tvergaard, Viggo

    2000-01-01

    For thin metal sheets subject to stretching under various in-plane tensile stress histories, localized necking is analyzed by using the M-K-model approach, and forming limit diagrams are drawn based on the critical strains for localization. The analyses account for plastic anisotropy, and predict......For thin metal sheets subject to stretching under various in-plane tensile stress histories, localized necking is analyzed by using the M-K-model approach, and forming limit diagrams are drawn based on the critical strains for localization. The analyses account for plastic anisotropy...... is inclined to the orthotropic axes. Furthermore, the effect of allowing for nonzero shear strains outside the necking band is considered. In all analyses the rotation of the orthotropic axes is accounted for, and a few studies are used to evaluate the effect of assuming the development of a plastic spin. (C...

  19. Temporomandibular joint ankylosis fixation technique with ultra thin silicon sheet

    Directory of Open Access Journals (Sweden)

    G S Kalra

    2011-01-01

    Full Text Available Background: Temporomandibular joint ankylosis is a highly distressing condition in which the joint space is obliterated by scar tissue and the patient has an inability to open the mouth. Different autogenous and alloplastic interposition materials have been used after the resection of the ankylotic bone to achieve desirable and long lasting results. The recurrence of disease is most distressing for both patients and surgeon. We have been using ultra thin silicon sheet as our preferred material for providing proper fixation and cover to the joint. We have been encouraged by good patient compliance, no implant extrusion and favourable outcome. Materials and Methods: The clinical study included 80 patients with temporomandibular joint ankylosis, treated between April 2001 and March 2009. In all patients, temporomandibular joint ankylosis had resulted following trauma. Diagnosis was based on clinical assessment supplemented by radiographic examination consisting of a panoramic radiograph, axial and coronal computer tomography. The technique of using ultra thin silicon sheet covering whole of the joint space fixed with non-absorbable nylon 3-0 suture both medially to medial pterygoid muscle and laterally to periosteum of zygomatic arch was employed in all patients. Results: A total of 80 patients were in this study (59 males and 21 females. The aetiology of temporomandibular joint ankylosis was post-traumatic in all cases. The patients′ age ranged from 5 to 45 years. The disease was unilateral in 61 cases and bilateral in 19 cases. Twelve patients, who had previous surgery done in the form of gap arthroplasty in 6 cases, costochondral graft in 4 cases and temporalis muscle in 2 cases, presented with recurrence on the same side. The pre-op inter-incisal mouth opening ranged from 4 to 12 mm. The intraoperative inter-incisal mouth opening ranged from 28 to 46 mm. An additional procedure was done in 13 patients, including placement of costochondral

  20. Experimental and Numerical Investigation of Kinematic Hardening Behavior in Sheet Metals

    International Nuclear Information System (INIS)

    Cheng, Hang Shawn; Lee, Wonoh; Cao Jian; Seniw, Mark; Wang Huiping; Chung, Kwansoo

    2007-01-01

    Characterization of material hardening behavior has been investigated by many researchers in the past decades. Experimental investigation of thin sheet metals under cyclic loading has become a challenging issue. A new test fixture has been developed to use with a regular tensile-compression machine (for example, MTS machine). Experimental results of tension-compression tests are presented followed by a review of existing testing methods. Numerical modeling of the tested data is presented using a new kinematic hardening model

  1. Thin films of mixed metal compounds

    Science.gov (United States)

    Mickelsen, R.A.; Chen, W.S.

    1985-06-11

    Disclosed is a thin film heterojunction solar cell, said heterojunction comprising a p-type I-III-IV[sub 2] chalcopyrite substrate and an overlying layer of an n-type ternary mixed metal compound wherein said ternary mixed metal compound is applied to said substrate by introducing the vapor of a first metal compound to a vessel containing said substrate from a first vapor source while simultaneously introducing a vapor of a second metal compound from a second vapor source of said vessel, said first and second metals comprising the metal components of said mixed metal compound; independently controlling the vaporization rate of said first and second vapor sources; reducing the mean free path between vapor particles in said vessel, said gas being present in an amount sufficient to induce homogeneity of said vapor mixture; and depositing said mixed metal compound on said substrate in the form of a uniform composition polycrystalline mixed metal compound. 5 figs.

  2. Thin films of metal-organic compounds and metal nanoparticle ...

    Indian Academy of Sciences (India)

    Thin films based on two very different metal-organic systems are developed and some nonlinear optical applications are explored. A family of zinc complexes which form perfectly polar assemblies in their crystalline state are found to organize as uniaxially oriented crystallites in vapor deposited thin films on glass substrate.

  3. Capabilities of Using Fem in Sheet-Metal Forming

    Directory of Open Access Journals (Sweden)

    Korga S.

    2016-06-01

    Full Text Available The aim of this study was to determine and select boundary conditions of modeling and FEM simulation for plastic processing on the example of sheet-metal forming. For sheet-metal deformation analysis, Deform 3D has been used. The study presents research methods for real and virtual conditions. There are also described common features and these differentiating obtained results. Research of conducted process of sheet-metal forming allows to determine the effectiveness of computer research methods. The finite-element method can be used as an effective tool for the study of plastic processing phenomena considering various operating conditions of individual elements provided the appropriate tools for FEM analysis.

  4. Single sheet metal oxides and hydroxides

    DEFF Research Database (Denmark)

    Huang, Lizhi

    The synthesis of layered double hydroxides (LDHs) provides a relatively easy and traditional way to build versatile chemical compounds with a rough control of the bulk structure. The delamination of LDHs to form their single host layers (2D nanosheets) and the capability to reassemble them offer ......) Delamination of the LDHs structure (oxGRC12) with the formation of single sheet iron (hydr)oxide (SSI). (3) Assembly of the new 2D nanosheets layer by layer to achieve desired functionalities....

  5. Laser Cladding of Ultra-Thin Nickel-Based Superalloy Sheets.

    Science.gov (United States)

    Gabriel, Tobias; Rommel, Daniel; Scherm, Florian; Gorywoda, Marek; Glatzel, Uwe

    2017-03-10

    Laser cladding is a well-established process to apply coatings on metals. However, on substrates considerably thinner than 1 mm it is only rarely described in the literature. In this work 200 µm thin sheets of nickel-based superalloy 718 are coated with a powder of a cobalt-based alloy, Co-28Cr-9W-1.5Si, by laser cladding. The process window is very narrow, therefore, a precisely controlled Yb fiber laser was used. To minimize the input of energy into the substrate, lines were deposited by setting single overlapping points. In a design of experiments (DoE) study, the process parameters of laser power, laser spot area, step size, exposure time, and solidification time were varied and optimized by examining the clad width, weld penetration, and alloying depth. The microstructure of the samples was investigated by optical microscope (OM) and scanning electron microscopy (SEM), combined with electron backscatter diffraction (EBSD) and energy dispersive X-ray spectroscopy (EDX). Similarly to laser cladding of thicker substrates, the laser power shows the highest influence on the resulting clad. With a higher laser power, the clad width and alloying depth increase, and with a larger laser spot area the weld penetration decreases. If the process parameters are controlled precisely, laser cladding of such thin sheets is manageable.

  6. Laser Cladding of Ultra-Thin Nickel-Based Superalloy Sheets

    Directory of Open Access Journals (Sweden)

    Tobias Gabriel

    2017-03-01

    Full Text Available Laser cladding is a well-established process to apply coatings on metals. However, on substrates considerably thinner than 1 mm it is only rarely described in the literature. In this work 200 µm thin sheets of nickel-based superalloy 718 are coated with a powder of a cobalt-based alloy, Co–28Cr–9W–1.5Si, by laser cladding. The process window is very narrow, therefore, a precisely controlled Yb fiber laser was used. To minimize the input of energy into the substrate, lines were deposited by setting single overlapping points. In a design of experiments (DoE study, the process parameters of laser power, laser spot area, step size, exposure time, and solidification time were varied and optimized by examining the clad width, weld penetration, and alloying depth. The microstructure of the samples was investigated by optical microscope (OM and scanning electron microscopy (SEM, combined with electron backscatter diffraction (EBSD and energy dispersive X-ray spectroscopy (EDX. Similarly to laser cladding of thicker substrates, the laser power shows the highest influence on the resulting clad. With a higher laser power, the clad width and alloying depth increase, and with a larger laser spot area the weld penetration decreases. If the process parameters are controlled precisely, laser cladding of such thin sheets is manageable.

  7. Thin Metallic Films from Solvated Metal Atoms.

    Science.gov (United States)

    1987-07-14

    research has developed over the past two decades that deals with the generation of atoms of metals (by metal evaporation, and the interaction of these...Departamento de Quimica , Universidad de Concepcion, Cassilla 3-:, c oncepcion, Chile. -I{ - ~ *~.’JS*~M 4 .~4\\ 821 19 the gold particles were negatively...flocculation were observed, as shown in table a Generally about 0.1 g In was Suspended in 100-200 nl solvent. Several approacies to characterization of

  8. Area monitor for neutrons with thin sheet of Au

    International Nuclear Information System (INIS)

    Valero L, C.; Guzman G, K. A.; Banuelos F, A.; Borja H, C. G.; Hernandez D, V. M.; Vega C, H. R.; Gallego, E.; Lorente, A.

    2011-11-01

    A passive area monitor for neutrons with an activation detector was designed and constructed to be used in sites where the radiation field is mixed, intense and pulsed, like happens in the radiotherapy rooms that use lineal accelerators of medical use or in enclosures with cyclotrons for PET, or where the field is mixed and intense as in the nuclear power plants. This equipment is useful for the exposition cases of the patients or workers that receive not counted radiation dose, generating harmful effects to the health, for what is necessary to take the pertinent measures for the radiological protection. The design of the area monitor was realized using the MCNP5 code, where was considered an activation detector and therefore thin sheets of Au-197 located in the moderator center were used. The moderator was designed as a polyethylene cylindrical to moderate the neutrons. The gold was used like detector for its high cross section and its physical and chemical characteristics. The response of the monitor is maxim for energies from 1 to 20 MeV, region where the flowing coefficients and dose are majors. Therefore, the designed and constructed monitor can be used in sites with high, mixed and pulsed radiation fields. (Author)

  9. Density functional study of ferromagnetism in alkali metal thin films

    Indian Academy of Sciences (India)

    model (UJM), and it is argued that within LSDA or GGA, alkali metal thin films cannot be claimed to have an FM ground state. Relevance of these results to the experiments on transition metal-doped alkali metal thin films and bulk hosts are also discussed. Keywords. Alkali metal; thin films; magnetism; density functional ...

  10. Optimal Magnetic Field Shielding Method by Metallic Sheets in Wireless Power Transfer System

    Directory of Open Access Journals (Sweden)

    Feng Wen

    2016-09-01

    Full Text Available To meet the regulations established to limit human exposure to time-varying electromagnetic fields (EMFs such as the International Committee on Non-Ionizing Radiation Protection (ICNIRP guidelines, thin metallic sheets are often used to shield magnetic field leakage in high power applications of wireless power transfer (WPT systems based on magnetic field coupling. However, the metals in the vicinity of the WPT coils cause the decrease of self and mutual inductances and increase of effective series resistance; as such, the electric performance including transmission power and the efficiency of the system is affected. With the research objective of further investigating excellent shielding effectiveness associated with system performance, the utilization of the optimal magnetic field shielding method by metallic sheets in magnetic field coupling WPT is carried out in this paper. The circuit and 3D Finite Element Analysis (FEA models are combined to predict the magnetic field distribution and electrical performance. Simulation and experiment results show that the method is very effective by obtaining the largest possible coupling coefficient of the WPT coils within the allowable range and then reducing the value nearest to and no smaller than the critical coupling coefficient via geometric unbroken metallic sheets. The optimal magnetic field shielding method which considers the system efficiency, transmission power, transmission distance, and system size is also achieved using the analytic hierarchy process (AHP. The results can benefit WPT by helping to achieve efficient energy transfer and safe use in metal shielded equipment.

  11. A System of Test Methods for Sheet Metal Forming Tribology

    DEFF Research Database (Denmark)

    Bay, Niels; Olsson, David Dam; Andreasen, Jan Lasson

    2007-01-01

    Sheet metal forming of tribologically difficult materials such as stainless steel, Al-alloys and Ti-alloys or forming in tribologically difficult operations like ironing, punching or deep drawing of thick plate requires often use of environmentally hazardous lubricants such as chlorinated paraffin...

  12. Accounting for material scatter in sheet metal forming simulations

    NARCIS (Netherlands)

    Wiebenga, J.H.; Atzema, E.H.; Atzema, E.H.; Boterman, R.; Abspoel, M.; van den Boogaard, Antonius H.; Hora, P.

    2013-01-01

    Robust design of forming processes is gaining attention throughout the industry. To analyze the robustness of a sheet metal forming process using Finite Element (FE) simulations, an accurate input in terms of parameter variation is required. This paper presents a pragmatic, accurate and economic

  13. A Collaborative Design Curriculum for Reviving Sheet Metal Handicraft

    Science.gov (United States)

    Chan, Patrick K. C.

    2015-01-01

    Galvanised sheet metal was a popular and important material for producing handmade home utensils in Hong Kong from the 1930s onwards. It was gradually replaced by new materials like stainless steel and plastic because similar goods made with these are cheaper, more standardised, more durable and of much better quality. The handicrafts behind sheet…

  14. Fuzzy set theory applied to bend sequencing for sheet metal

    NARCIS (Netherlands)

    Ong, S.K.; de Vin, L.J.; de Vin, L.J.; Nee, A.Y.C.; Kals, H.J.J.

    1997-01-01

    Brake forming is widely applied in the high variety and small batch part manufacturing of sheet metal components, for the bending of straight bending lines. Currently, the planning of the bending sequences is a task that has to be performed manually, involving many heuristic criteria. However,

  15. Complete plasma dropouts at Vela satellites during thinning of the plasma sheet

    International Nuclear Information System (INIS)

    Lui, A.T.Y.; Hones, E.W. Jr.; Venkatesan, D.; Akasofu, S.; Bame, S.J.

    1975-01-01

    Five satellite years of Vela data are examined for plasma sheet thinnings. Complete proton disappearances (plasma dropouts) are the main subject here. During such times, the Vela satellite is temporarily in the high-latitude tail lobe. The distribution of such plasma dropouts within the magnetotail suggests that the semithickness of the plasma sheet near midnight seldom reaches less than 1 R/sub E/ during substorms and that the dawn and dusk portions of the plasma sheet remain thicker than the midnight portion. But it is also shown that the plasma sheet occasionally becomes very thin near the dusk magnetopause. No such severe thinnings of the plasma sheet are found near the dawn magnetopause. Plasma dropouts can occur regardless of the sign of the Z component of the IMF, but their frequency of occurrence seems to be greater when the Z component is negative.Three plasma dropouts which occurred in the midnight sector at unusually large distances from the estimated position of the neutral sheet were observed during geomagnetic storms. It is likely that the midnight sector of the plasma sheet can become very thick (approx.18 R/sub E/) at certain times during the main phase of storms. Detailed measurements in the plasma sheet were obtained near the beginning of a geomagnetic storm whose sc triggered a substorm. A compression of the plasma sheet at X/sub SM/approx. =-15 R/sub E/ occurred about 10 min after the sc onset at the earth and about 5 min after the start of plasma sheet thinning associated with the sc-related substorm. If compression-thinning of the plasma sheet initiated this substorm, the triggering action must have occurred earthward of X/sub SM/approx. =-15 R/sub E/

  16. Thin metal nanostructures: synthesis, properties and applications

    OpenAIRE

    Fan, Zhanxi; Huang, Xiao; Tan, Chaoliang; Zhang, Hua

    2014-01-01

    Two-dimensional nanomaterials, especially graphene and single- or few-layer transition metal dichalcogenide nanosheets, have attracted great research interest in recent years due to their distinctive physical, chemical and electronic properties as well as their great potentials for a broad range of applications. Recently, great efforts have also been devoted to the controlled synthesis of thin nanostructures of metals, one of the most studied traditional materials, for various applications. I...

  17. Multi-decadal dynamic thinning on the northwest margin of the Greenland Ice Sheet

    DEFF Research Database (Denmark)

    Korsgaard, Niels Jákup; Kjær, Kurt H.; Khan, Shfaqat Abbas

    Ice mass changes in the Greenland Ice Sheet have been estimated since the early 1990s from the GRACE (Gravity Recovery and Climate Experiment) satellite gravity mission, of ice sheet thinning from satellite radar altimetry and airborne laser altimetry, and of increased velocities of outlet glaciers...

  18. A Hybrid Kinetic Model of Asymmetric Thin Current Sheets with Sheared Flows in a Collisionless Plasma

    Science.gov (United States)

    2010-12-27

    2010 Interim April 2010 - Sept 2010 4. TITLE AND SUBTITLE Sa . CONTRACT NUMBER A Hybrid Kinetic Model of Asymmetric Thin Current Sheets with Sheared...that charge neutrality is not an explicit assumption in this model. Rather it depends on VAle ¢: 1 and the current sheet thickness being Pa as

  19. Significance of the local sheet curvature in the prediction of sheet metal forming limits by necking instabilities and cracks

    Directory of Open Access Journals (Sweden)

    Hora Pavel

    2016-01-01

    Full Text Available The industrial based prediction in sheet metal forming bases still on the Forming Limit Diagrams (FLD as formally proposed by Keeler 1. The FLD are commonly specified by the Nakajima tests and evaluated with the so called cross section method. Although widely used, the FLC concept has numerous serious limitations. In the paper the influences of bending on the FLC as well as the later crack limits will be discussed. Both criteria will be combined to an extended FLC concept (X-FLC. The new concept demonstrates that the Nakajima tests are not only appropriate for the evaluation of the necking instability but for the detection of the real crack strains too. For the evaluation of the crack strains a new local thinning method is proposed and tested for special 6xxx Al-alloys.

  20. Fabrication and properties of strip casting 4.5 wt% Si steel thin sheet

    International Nuclear Information System (INIS)

    Zu, Guoqing; Zhang, Xiaoming; Zhao, Jingwei; Wang, Yuqian; Yan, Yi; Li, Chengang; Cao, Guangming; Jiang, Zhengyi

    2017-01-01

    Three 4.5 wt% Si steel thin sheets with different thicknesses were efficiently fabricated by twin-roll strip casting, warm rolling and cold rolling followed by final annealing. A comprehensive investigation from the workability of the as-cast strip to the magnetic property of the produces was performed to illustrate the superiority of the new materials. The results show that the as-cast strip, which has a much lower Vickers hardness than that of the 6.5 wt% Si steel, is suitable for rolling processing. The X-ray diffraction (XRD) and transmission electron microscopy (TEM) studies confirm that no ordering phase exists in the as-cast strip. The cold-rolled thin sheets exhibit good surface quality without edge cracks. Furthermore, all the three 4.5 wt% Si steel thin sheets possess relative strong <100>//ND texture and present high magnetic inductions and low iron losses after finial annealing. - Highlights: • 4.5 wt% Si as-cast sheet with excellent workability was produced by strip casting. • Three 4.5 wt% Si thin sheets were effectively fabricated by warm and cold rolling. • The microstructure and macro-texture of the thin sheets were elucidated. • High magnetic inductions and low iron losses were achieved simultaneously.

  1. Fabrication and properties of strip casting 4.5 wt% Si steel thin sheet

    Energy Technology Data Exchange (ETDEWEB)

    Zu, Guoqing, E-mail: gz854@uowmail.edu.au [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, NSW 2522 (Australia); Zhang, Xiaoming [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Zhao, Jingwei [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, NSW 2522 (Australia); Wang, Yuqian [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Yan, Yi [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, NSW 2522 (Australia); Li, Chengang; Cao, Guangming [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Jiang, Zhengyi [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, NSW 2522 (Australia)

    2017-02-15

    Three 4.5 wt% Si steel thin sheets with different thicknesses were efficiently fabricated by twin-roll strip casting, warm rolling and cold rolling followed by final annealing. A comprehensive investigation from the workability of the as-cast strip to the magnetic property of the produces was performed to illustrate the superiority of the new materials. The results show that the as-cast strip, which has a much lower Vickers hardness than that of the 6.5 wt% Si steel, is suitable for rolling processing. The X-ray diffraction (XRD) and transmission electron microscopy (TEM) studies confirm that no ordering phase exists in the as-cast strip. The cold-rolled thin sheets exhibit good surface quality without edge cracks. Furthermore, all the three 4.5 wt% Si steel thin sheets possess relative strong <100>//ND texture and present high magnetic inductions and low iron losses after finial annealing. - Highlights: • 4.5 wt% Si as-cast sheet with excellent workability was produced by strip casting. • Three 4.5 wt% Si thin sheets were effectively fabricated by warm and cold rolling. • The microstructure and macro-texture of the thin sheets were elucidated. • High magnetic inductions and low iron losses were achieved simultaneously.

  2. Impedance matched thin metamaterials make metals absorbing.

    Science.gov (United States)

    Mattiucci, N; Bloemer, M J; Aközbek, N; D'Aguanno, G

    2013-11-13

    Metals are generally considered good reflectors over the entire electromagnetic spectrum up to their plasma frequency. Here we demonstrate an approach to tailor their absorbing characteristics based on the effective metamaterial properties of thin, periodic metallo-dielectric multilayers by exploiting a broadband, inherently non-resonant, surface impedance matching mechanism. Based on this mechanism, we design, fabricate and test omnidirectional, thin ( 99%) over a frequency range spanning from the UV to the IR. Our approach opens new venues to design cost effective materials for many applications such as thermo-photovoltaic energy conversion devices, light harvesting for solar cells, flat panel display, infrared detectors, stray light reduction, stealth and others.

  3. Kinetic Studies of Thin Current Sheets at Magnetosheath Jets

    Science.gov (United States)

    Eriksson, E.; Vaivads, A.; Khotyaintsev, Y. V.; Graham, D. B.; Yordanova, E.; Hietala, H.; Markidis, S.; Giles, B. L.; Andre, M.; Russell, C. T.; Le Contel, O.; Burch, J. L.

    2017-12-01

    In near-Earth space one of the most turbulent plasma environments is the magnetosheath (MSH) downstream of the quasi-parallel shock. The particle acceleration and plasma thermalization processes there are still not fully understood. Regions of strong localized currents are believed to play a key role in those processes. The Magnetospheric Multiscale (MMS) mission has sufficiently high cadence to study these processes in detail. We present details of studies of two different events that contain strong current regions inside the MSH downstream of the quasi-parallel shock. In both cases the shape of the current region is in the form of a sheet, however they show internal 3D structure on the scale of the spacecraft separation (15 and 20 km, respectively). Both current sheets have a normal magnetic field component different from zero indicating that the regions at the different sides of the current sheets are magnetically connected. Both current sheets are boundaries between two different plasma regions. Furthermore, both current sheets are observed at MSH jets. These jets are characterized by localized dynamic pressure being larger than the solar wind dynamic pressure. One current sheet does not seem to be reconnecting while the other shows reconnection signatures. Inside the non-reconnecting current sheet we observe locally accelerated electron beams along the magnetic field. At energies above the beam energy we observe a loss cone consistent with part of the hot MSH-like electrons escaping into the colder solar wind-like plasma. This suggests that the acceleration process within this current sheet is similar to the one that occurs at the bow shock, where electron beams and loss cones are also observed. Therefore, we conclude that electron beams observed in the MSH do not have to originate from the bow shock, but can also be generated locally inside the MSH. The reconnecting current sheet also shows signs of thermalization and electron acceleration processes that are

  4. Thin films of metal-organic compounds and metal nanoparticle ...

    Indian Academy of Sciences (India)

    Thin films based on two very different metal-organic systems are developed and some nonlinear optical ... capability of the nanoparticle-embedded polymer film is demonstrated. Keywords. Polar crystal; uniaxial ... systems promising candidates for a wide range of electronic, magnetic and optical applications. However ...

  5. Shaping thin sheets and the geometry of wavy leaves

    International Nuclear Information System (INIS)

    Sharon, E.

    2004-01-01

    Full Text:Gauss's famous theorem (theorema egregium) establishes the connection between intrinsic metric properties of n surface and its possible shapes in Space. This link provides a powerful mechanism, not yet studied. For the generation of complex three dimensional shapers from train elastic sheets, by - prescribing curved metrics on them-For example the edge of a torn plastic sheet is composed of an organized cascade of waves. The waves are similar in shape but differ greatly in scale. Leading to the formation of n fractal edge as an equilibrium configuration. We show that the tearing process prescribes a hyperbolic metric near the edge of the sheet. This metric should be satisfied in order to reduce the stretching energy, but the limitations on the embedding of such a metric in Euclidean space ''force' the sheet to wrinkle. We use environmentally responsive gels to form ''engineered sheets'' - sheets that adopts a prescribed metric upon induction by environmental conditions. With this system wave can study the shaping mechanism in a large variety of metrics. We suggest that some complex shapes of leaves and flowers might result from this buckling instability that links between simple growth and complex configuration. The complexity, in this case. Results from elasticity and not from complex growth processes, as commonly accepted

  6. Testing of environmentally friendly lubricants for sheet metal forming

    DEFF Research Database (Denmark)

    Bay, Niels; Olsson, David Dam; Andreasen, Jan Lasson

    2005-01-01

    the authors have especially been involved in the development of a system of test methods for sheet metal forming and in testing of friction and limits of lubrication of new, environmentally friendly lubricants. An overview of the developed tests is presented together with selected results....... Kingdom, Finland, Poland, Slovenia, Spain and Denmark. Partners in the programmes represent lubricant developers, testing experts and industrial end users as well as numerical modelling experts simulating fundamental lubrication mechanisms and computing basic process parameters. In these programmes...

  7. Liquid lubrication in sheet metal forming at mesoscopic scale

    DEFF Research Database (Denmark)

    Hubert, C.; Dubar, L.; Bay, Niels

    2012-01-01

    The lubricant entrapment and escape phenomena in metal forming are studied experimentally as well as numerically. Experiments are carried out in strip reduction of aluminium sheet applying a transparent die to study the fluid flow between mesoscopic cavities. The numerical strategy is based...... on a weak fluid/structure coupling involving the Finite Element Method and analytical calculations. It allows to quantify the final shape of the lubricant pockets...

  8. Thin metal electrodes for semitransparent organic photovoltaics

    KAUST Repository

    Lee, Kyusung

    2013-08-01

    We demonstrate semitransparent organic photovoltaics (OPVs) based on thin metal electrodes and polymer photoactive layers consisting of poly(3-hexylthiophene) and [6,6]-phenyl C61 butyric acid methyl ester. The power conversion efficiency of a semitransparent OPV device comprising a 15-nm silver (Ag) rear electrode is 1.98% under AM 1.5-G illumination through the indium-tin-oxide side of the front anode at 100 mW/cm2 with 15.6% average transmittance of the entire cell in the visible wavelength range. As its thickness increases, a thin Ag electrode mainly influences the enhancement of the short circuit current density and fill factor. Its relatively low absorption intensity makes a Ag thin film a viable option for semitransparent electrodes compatible with organic layers. © 2013 ETRI.

  9. Ta-based amorphous metal thin films

    Energy Technology Data Exchange (ETDEWEB)

    McGlone, John M., E-mail: mcglone@eecs.oregonstate.edu [School of Electrical Engineering and Computer Science, Oregon State University, Corvallis, OR 97331-5501 (United States); Olsen, Kristopher R. [Department of Chemistry, Oregon State University, Corvallis, OR 97331-4003 (United States); Stickle, William F.; Abbott, James E.; Pugliese, Roberto A.; Long, Greg S. [Hewlett-Packard Company, Corvallis, OR, 97333 (United States); Keszler, Douglas A. [Department of Chemistry, Oregon State University, Corvallis, OR 97331-4003 (United States); Wager, John F. [School of Electrical Engineering and Computer Science, Oregon State University, Corvallis, OR 97331-5501 (United States)

    2015-11-25

    With their lack of grains and grain boundaries, amorphous metals are known to possess advantageous mechanical properties and enhanced chemical stability relative to crystalline metals. Commonly, however, they exhibit poor high-temperature stability because of their metastable nature. Here, we describe two new Ta-based ternary metal thin films that retain thermal stability to 600 °C and above. The new thin-film compositions, Ta{sub 2}Ni{sub 2}Si{sub 1} and Ta{sub 2}Mo{sub 2}Si{sub 1}, are amorphous, exhibiting ultra-smooth surfaces (<0.4 nm) and resistivities typical of amorphous metals (224 and 177 μΩ cm, respectively). - Highlights: • New Ta-based amorphous metals were sputter deposited from individual targets. • As-deposited amorphous structure was confirmed through diffraction techniques. • Electrical and surface properties were characterized and possess smooth surfaces. • No evidence of crystallization up to 600 °C (TaNiSi) and 800 °C (TaMoSi). • Ultra-smooth surfaces remained unchanged up to crystallization temperature.

  10. Die Deformation Measurement System during Sheet Metal Forming

    Science.gov (United States)

    Funada, J.; Takahashi, S.; Fukiharu, H.

    2011-08-01

    In order to reduce affection to the earth environment, it is necessary to lighten the vehicles. For this purpose, high tensile steels are applied. Because of high strength, high forming force is required for producing automotive sheet metal parts. In this situation, since the dies are elastic, they are deformed during forming parts. For reducing die developing period, sheet metal forming simulation is widely applied. In the numerical simulation, rigid dies are usually used for shortening computing time. It means that the forming conditions in the actual forming and the simulation are different. It will make large errors in the results between actual forming and simulation. It can be said that if contact pressure between dies and a sheet metal in the simulation can be reproduced in the actual forming, the differences of forming results between them can also been reduced. The basic idea is to estimate die shape which can produce the same distribution as computed from simulation with rigid dies. In this study, die deformation analyses with Finite Element Method as basic technologies are evaluated. For example, simple shape and actual dies elastic contact problems were investigated. The contact width between simple shape dies was investigated. The computed solutions were in good agreement with experimental results. The one case of the actual dies in two cases was also investigated. Bending force was applied to the blank holder with a mechanical press machine. The methodology shown with applying inductive displacement sensor for measuring die deformation during applying force was also proposed.

  11. Research on Computer Integrated Manufacturing of Sheet Metal Parts for Lithium Battery

    Directory of Open Access Journals (Sweden)

    Pan Wei-Min

    2016-01-01

    Full Text Available Lithium battery has been widely used as the main driving force of the new energy vehicle in recent years. Sheet metal parts are formed by means of pressure forming techniques with the characteristics of light weight, small size and high structural strength. The sheet metal forming has higher productivity and material utilization than the mechanical cutting, therefore sheet metal parts are widely used in many fields, such as modern automotive industry, aviation, aerospace, machine tools, instruments and household appliances. In this paper, taking a complex lithium battery box as an example, the integrated manufacturing of sheet metal parts is studied, and the digital integrated design and manufacturing process system is proposed. The technology is studied such as sheet metal design, unfolding, sheet nesting and laser cutting, CNC turret punch stamping programming, CNC bending etc. The feasibility of the method is verified through the examples of products and the integrated manufacturing of sheet metal box is completed.

  12. RAPID FREEFORM SHEET METAL FORMING: TECHNOLOGY DEVELOPMENT AND SYSTEM VERIFICATION

    Energy Technology Data Exchange (ETDEWEB)

    Kiridena, Vijitha [Ford Scientific Research Lab., Dearborn, MI (United States); Verma, Ravi [Boeing Research and Technology (BR& T), Seattle, WA (United States); Gutowski, Timothy [Massachusetts Inst. of Technology (MIT), Cambridge, MA (United States); Roth, John [Pennsylvania State Univ., University Park, PA (United States)

    2018-03-31

    The objective of this project is to develop a transformational RApid Freeform sheet metal Forming Technology (RAFFT) in an industrial environment, which has the potential to increase manufacturing energy efficiency up to ten times, at a fraction of the cost of conventional technologies. The RAFFT technology is a flexible and energy-efficient process that eliminates the need for having geometry-specific forming dies. The innovation lies in the idea of using the energy resource at the local deformation area which provides greater formability, process control, and process flexibility relative to traditional methods. Double-Sided Incremental Forming (DSIF), the core technology in RAFFT, is a new concept for sheet metal forming. A blank sheet is clamped around its periphery and gradually deformed into a complex 3D freeform part by two strategically aligned stylus-type tools that follow a pre-described toolpath. The two tools, one on each side of the blank, can form a part with sharp features for both concave and convex shapes. Since deformation happens locally, the forming force at any instant is significantly decreased when compared to traditional methods. The key advantages of DSIF are its high process flexibility, high energy-efficiency, low capital investment, and the elimination of the need for massive amounts of die casting and machining. Additionally, the enhanced formability and process flexibility of DSIF can open up design spaces and result in greater weight savings.

  13. Nonlinear instability of thin current sheets in antiparallel and guided magnetic fields

    Science.gov (United States)

    Silin, I.; Büchner, J.

    2003-09-01

    The influence of a current-aligned guide magnetic field on the nonlinear resonant instability of thin current sheets is investigated by means of three-dimensional Vlasov-code simulations. Similarly to the zero-guide field case, the pressure gradient excites lower-hybrid-drift (LHD) waves at the current sheet edges. However, since the LHD waves are excited perpendicular to the local magnetic field they propagate obliquely to the current direction. As a result, the number of resonant particles, i.e., the drift-resonance efficiency, decreases with increasing guide field strength. Hence, the driving of global current sheet kink/sausage instabilities becomes less efficient.

  14. Nonlinear instability of thin current sheets in antiparallel and guided magnetic fields

    International Nuclear Information System (INIS)

    Silin, I.; Buechner, J.

    2003-01-01

    The influence of a current-aligned guide magnetic field on the nonlinear resonant instability of thin current sheets is investigated by means of three-dimensional Vlasov-code simulations. Similarly to the zero-guide field case, the pressure gradient excites lower-hybrid-drift (LHD) waves at the current sheet edges. However, since the LHD waves are excited perpendicular to the local magnetic field they propagate obliquely to the current direction. As a result, the number of resonant particles, i.e., the drift-resonance efficiency, decreases with increasing guide field strength. Hence, the driving of global current sheet kink/sausage instabilities becomes less efficient

  15. Growth of sinuous waves on thin liquid sheets: Comparison of predictions with experiments

    Science.gov (United States)

    Majumdar, Nayanika; Tirumkudulu, Mahesh S.

    2016-05-01

    A recent theory [M. S. Tirumkudulu and M. Paramati, "Stability of a moving radial liquid sheet: Time dependent equations," Phys. Fluids 25(10), 102-107 (2013)] has shown that a radially expanding liquid sheet is unstable to sinuous wave disturbances due to the thinning of the liquid sheet while ignoring the presence of a surrounding gas phase. In this work, we compare the predictions of the aforementioned theory with the measurements of Crapper et al. ["Large amplitude Kelvin-Helmholtz waves on thin liquid sheets," Proc. R. Soc. London, Ser. A 342(1629), 209-224 (1975)] who measured the amplitude and spatial growth rates of sinuous waves induced in radially expanding liquid sheets produced by fan spray nozzles. The predicted growth rates are remarkably close to the measurements over a range of forcing frequencies and amplitudes even though the experiments were performed in the presence of a surrounding gas phase. This is in contrast to large discrepancies observed by Crapper et al. when the same measurements were compared with the predictions of a spatial stability analysis for a moving liquid sheet that accounts for the inertia of the surrounding gas phase but ignores the thickness variation of the sheet.

  16. Shape measurement in sheet metal formation: requirements and solutions

    Science.gov (United States)

    Hoefling, Roland; Aswendt, Petra; Neugebauer, Reimund

    1999-09-01

    Basically, optical profilometry has a wide spread application potential in sheet metal forming starting at the design stage when models have to be digitized, followed by needs for shape acquisition in tooling technology, and finally in on-line testing during mass production. In particular, deep-drawing of car body components and surface structures of aircrafts put high demands on metrology. In the past, a number of restrictions caused application limits of optical 3D sensing in this field. The paper will show, that object size greater than 1 m, measuring time less than 1 s, vertical resolution less than 10-4 of object size and the capability to work on shining, oil-covered metallic surfaces are key criteria for industrial applications. New approaches are described addressing these practical needs. Based upon high brightness, high contrast pixel by pixel projection equipment (Digital Micromirror Device of Texas Instruments Inc.), algorithms have been developed and tested that meet the objectives named above. Multilevel adaption generates near-to- perfect sinusoidal fringes across the field of view and advanced phase analysis improves both, measuring accuracy and reliability of operation. Fast data acquisition has been obtained by development of sophisticated synchronization hardware. An application example will be given showing surface structures on a large sheet metal part at two different scales of height.

  17. Density functional study of ferromagnetism in alkali metal thin films

    Indian Academy of Sciences (India)

    thickness uniform jellium model (UJM), and it is argued that within LSDA or GGA, alkali metal thin films cannot be claimed to have an FM ground state. Relevance of these results to the experiments on transition metal-doped alkali metal thin films ...

  18. Testing of Lubricant Performance in Sheet Metal Forming

    DEFF Research Database (Denmark)

    Bay, Niels; Olsson, David Dam; Friis, Kasper Leth

    2008-01-01

    Increasing focus on environmental issues in industrial production has urged a number of sheet metal forming companies to look for new tribo-systems in order to substitute hazardous lubricants such as chlorinated paraffin oils. The problems are especially pronounced, when forming tribologically...... and testing environmentally friendly lubricants and tool materials and coatings inhibiting galling. Partners in the programmes come from Germany, United Kingdom, Finland, Poland, Slovenia, Spain and Denmark. They represent lubricant developers, testing experts and industrial end users as well as numerical...

  19. Variation simulation for compliant sheet metal assemblies with applications

    Science.gov (United States)

    Long, Yufeng

    Sheet metals are widely used in discrete products, such as automobiles, aircraft, furniture and electronics appliances, due to their good manufacturability and low cost. A typical automotive body assembly consists of more than 300 parts welded together in more than 200 assembly fixture stations. Such an assembly system is usually quite complex, and takes a long time to develop. As the automotive customer demands products of increasing quality in a shorter time, engineers in automotive industry turn to computer-aided engineering (CAE) tools for help. Computers are an invaluable resource for engineers, not only to simplify and automate the design process, but also to share design specifications with manufacturing groups so that production systems can be tooled up quickly and efficiently. Therefore, it is beneficial to develop computerized simulation and evaluation tools for development of automotive body assembly systems. It is a well-known fact that assembly architectures (joints, fixtures, and assembly lines) have a profound impact on dimensional quality of compliant sheet metal assemblies. To evaluate sheet metal assembly architectures, a special dimensional analysis tool need be developed for predicting dimensional variation of the assembly. Then, the corresponding systematic tools can be established to help engineers select the assembly architectures. In this dissertation, a unified variation model is developed to predict variation in compliant sheet metal assemblies by considering fixture-induced rigid-body motion, deformation and springback. Based on the unified variation model, variation propagation models in multiple assembly stations with various configurations are established. To evaluate the dimensional capability of assembly architectures, quantitative indices are proposed based on the sensitivity matrix, which are independent of the variation level of the process. Examples are given to demonstrate their applications in selecting robust assembly

  20. Numerical Prediction of Springback Shape of Severely Bent Sheet Metal

    International Nuclear Information System (INIS)

    Iwata, Noritoshi; Murata, Atsunobu; Yogo, Yasuhiro; Tsutamori, Hideo; Niihara, Masatomo; Ishikura, Hiroshi; Umezu, Yasuyoshi

    2007-01-01

    In the sheet metal forming simulation, the shell element widely used is assumed as a plane stress state based on the Mindlin-Reissner theory. Numerical prediction with the conventional shell element is not accurate when the bending radius is small compared to the sheet thickness. The main reason is because the strain and stress formulation of the conventional shell element does not fit the actual phenomenon. In order to predict precisely the springback of a bent sheet with a severe bend, a measurement method for through-thickness strain has been proposed. The strain was formulated based on measurement results and calculation results from solid element. Through-thickness stress distribution was formulated based on the equilibrium. The proposed shell element based on the formulations was newly introduced into the FEM code. The accuracy of this method's prediction of the springback shape of two bent processes has been confirmed. As a result, it was found that the springback shape even in severe bending can be predicted with high accuracy. Moreover, the calculation time in the proposed shell element is about twice that in the conventional shell element, and has been shortened to about 1/20 compared to a solid element

  1. Onset of reconnection in thin current sheets: Three-dimensional particle simulations

    Science.gov (United States)

    Scholer, M.; Sidorenko, I.; Jaroschek, C.; Treumann, R. A.

    2003-04-01

    The onset of reconnection in thin current sheets is investigated by means of three-dimensional full particle (PIC) simulations. Instead of imposing reconnection ab initio (as done in the GEM reconnection challenge), reconnection is allowed to develop out of the numerical noise. We do not impose symmetry about the midplane, so that the drift kink instability, the Kelvin-Helmholtz instability, and the sausage instability are allowed for, and we use a relatively high mass ratio of m_i/m_e=160. Two cases are investigated: (1) a thin current sheet with exactly anti-parallel fields,(2) a thin current sheet with a guide field of the same order as the anti-parallel field. In bothe cases the lower hybrid drift instability develops at the boundary of the current layer. The electric field in the center accelerates the electrons, while the ions are unmagnetized. The current density increase and the corresponding thinning of the current sheet results in case (1) in rapid reconnection on a time scale of about 10 inverse ion gyro-frequencies. While reconnection is initially patchy, the neutral lines merge and reconnection becomes eventually two-dimensional. In case (2) reconnection occurs after considerbly longer times and is essentially from the beginning two-dimensional.

  2. Quadratic solid-shell elements for nonlinear structural analysis and sheet metal forming simulation

    Science.gov (United States)

    Wang, Peng; Chalal, Hocine; Abed-Meraim, Farid

    2017-01-01

    In this paper, two quadratic solid-shell (SHB) elements are proposed for the three-dimensional modeling of thin structures. These consist of a 20-node hexahedral solid-shell element, denoted SHB20, and its 15-node prismatic counterpart, denoted SHB15. The formulation of these elements is extended in this work to include geometric and material nonlinearities, for application to problems involving large displacements and rotations as well as plasticity. For this purpose, the SHB elements are coupled with large-strain anisotropic elasto-plastic constitutive equations for metallic materials. Although based on a purely three-dimensional approach, several modifications are introduced in the formulation of these elements to provide them with interesting shell features. In particular, a special direction is chosen to represent the thickness, along which a user-defined number of integration points are located. Furthermore, for efficiency requirements and for alleviating locking phenomena, an in-plane reduced-integration scheme is adopted. The resulting formulations are implemented into the finite element software ABAQUS/Standard and, to assess their performance, a variety of nonlinear benchmark problems are investigated. Attention is then focused on the simulation of various complex sheet metal forming processes, involving large strain, anisotropic plasticity, and double-sided contact. From all simulation results, it appears that the SHB elements represent an interesting alternative to traditional shell and solid elements, due to their versatility and capability of accurately modeling selective nonlinear benchmark problems as well as complex sheet metal forming processes.

  3. Making Faces: Thin Nematic Elastomer Sheets in Theory and in Practice

    Science.gov (United States)

    Aharoni, Hillel

    Thin nematic elastomer sheets attain 3D configurations that depend on the nematic director field upon heating. Recent experiments from various groups demonstrate excellent control over the director fields embedded into such sheets, thus opening a door for achieving accurate and versatile designs of shape-shifting surfaces. In this talk we describe the intrinsic geometry of such sheets at different temperatures, depending on their preprogrammed nematic director field. We focus on investigating the inverse problem - constructing a director field that would induce a specified geometry. We provide analytical solutions for certain classes of desired geometries, and show how arbitrary geometries can be designed using approximate numerical methods. We show how further control over resultant shapes can be achieved by inscribing gradients in the director field across the sheet's thickness, thus prescribing nontrivial local curvatures. Finally, we combine these methods to create designs that are micropatterned onto a mold using photolithography, and then embedded via the mold into thin nematic elastomer sheets polymerized within it. Using this method we show success in experimentally producing flat sheets that, upon activation, take an arbitrary desired shape.

  4. Experimental Investigation into Suitable Process Conditions for Plastic Injection Molding of Thin-Sheet Parts

    Directory of Open Access Journals (Sweden)

    Dyi-Cheng Chen

    2014-04-01

    Full Text Available This study performs an experimental investigation into the effects of the process parameters on the surface quality of injection molded thin-sheet thermoplastic components. The investigations focus specifically on the shape, number and position of the mold gates, the injection pressure and the injection rate. It can be seen that the gravity force entering point improved filling of the cavity for the same forming time and injection pressure. Moreover, it shows the same injection pressure and packing time, the taper-shape gate yields a better surface appearance than the sheet-shape gate. The experimental results provide a useful source of reference in suitable the process conditions for the injection molding of thin-sheet plastic components.

  5. Multi-decadal dynamic thinning on the northwest margin of the Greenland Ice Sheet

    DEFF Research Database (Denmark)

    Korsgaard, Niels Jákup; Kjær, Kurt H.; Khan, Shfaqat Abbas

    Ice mass changes in the Greenland Ice Sheet have been estimated since the early 1990s from the GRACE (Gravity Recovery and Climate Experiment) satellite gravity mission, of ice sheet thinning from satellite radar altimetry and airborne laser altimetry, and of increased velocities of outlet glaciers...... of increasing dynamic induced ice loss. GRACE data show that this increased mass loss initiated in 2005 ceased in late 2009, thus, defining a dynamic thinning event as seen previous along the coast in southeast Greenland. Here, we present a multi-decadal perspective on ice mass change from northwestern...... records with a 25 m grid resolution and vertical uncertainty of 4.6m. Comparative DEMs were derived from laser altimetry data recorded in 2005 and 2010. Ice loss from the Greenland Ice Sheet (GrIS) can be partitioned into surface mass balance (SMB) processes (runoff and precipitation) and ice dynamics...

  6. Research on Computer Integrated Manufacturing of Sheet Metal Parts for Lithium Battery

    OpenAIRE

    Pan Wei-Min; Li Guo-Hua; Li Meng-Han

    2016-01-01

    Lithium battery has been widely used as the main driving force of the new energy vehicle in recent years. Sheet metal parts are formed by means of pressure forming techniques with the characteristics of light weight, small size and high structural strength. The sheet metal forming has higher productivity and material utilization than the mechanical cutting, therefore sheet metal parts are widely used in many fields, such as modern automotive industry, aviation, aerospace, machine tools, instr...

  7. Self-Pierce Riveting Through 3 Sheet Metal Combinations

    Science.gov (United States)

    Andersson, Roger; Jonason, Paul; Pettersson, Tommy

    2011-05-01

    One way to reduce the CO2 emissions in automotives is to reduce the weight of the Body-In-White. One easy to achieve the weight reduction is to replace steel sheet materials with Al alloys, which is 3 times lighter. One issue is the joining process, especially with combinations between steel grades and AL alloys. Example of combination of mixed material combinations (Al-steel) might be found in the door structure. The reason is because of the AL alloys worthier crash performance so the automotive manufacturer might want to use crash impact beams made by high strength steels in a AL intensive door structure. The joining process between aluminum and steel are problematic due it's not possible to use traditional spot-welding technologies due to the materials total difference in microstructure characteristics as well thermal properties. To overcome this issue then mechanical as well adhesion joining are frequently used. This paper describes a development process and subsequently analysis of a self-pierce rivet (SPR) process between 3 sheet metal combinations. The multi-material combinations in this study were a combination of ultra high strength steels sheets (DP1000) and a Al-alloy (AA 6014). The analysis of the SPR process, in sense of mechanical strengths, has been done by peel- and shear tests. To reduce the amount of future physical tests a virtual FE-model has been developed for the process. This FE model of the process has been subsequently used to analyze the mechanical strength during plastic deformation. By using inverse analysis a correct contact algorithm has been evaluated that would predict the binding force between the rivet and sheet under a deformation process. With this new virtual model it will not only possible to analyze and develop the SPR process but also to achieve the final strength of the joint.

  8. Manufacture of thin-walled clad tubes by pressure welding of roll bonded sheets

    Science.gov (United States)

    Schmidt, Hans Christian; Grydin, Olexandr; Stolbchenko, Mykhailo; Homberg, Werner; Schaper, Mirko

    2017-10-01

    Clad tubes are commonly manufactured by fusion welding of roll bonded metal sheets or, mechanically, by hydroforming. In this work, a new approach towards the manufacture of thin-walled tubes with an outer diameter to wall thickness ratio of about 12 is investigated, involving the pressure welding of hot roll bonded aluminium-steel strips. By preparing non-welded edges during the roll bonding process, the strips can be zip-folded and (cold) pressure welded together. This process routine could be used to manufacture clad tubes in a continuous process. In order to investigate the process, sample tube sections with a wall thickness of 2.1 mm were manufactured by U-and O-bending from hot roll bonded aluminium-stainless steel strips. The forming and welding were carried out in a temperature range between RT and 400°C. It was found that, with the given geometry, a pressure weld is established at temperatures starting above 100°C. The tensile tests yield a maximum bond strength at 340°C. Micrograph images show a consistent weld of the aluminium layer over the whole tube section.

  9. Sodium chloride crystallization from thin liquid sheets, thick layers, and sessile drops in microgravity

    Science.gov (United States)

    Fontana, Pietro; Pettit, Donald; Cristoforetti, Samantha

    2015-10-01

    Crystallization from aqueous sodium chloride solutions as thin liquid sheets, 0.2-0.7 mm thick, with two free surfaces supported by a wire frame, thick liquid layers, 4-6 mm thick, with two free surfaces supported by metal frame, and hemispherical sessile drops, 20-32 mm diameter, supported by a flat polycarbonate surface or an initially flat gelatin film, were carried out under microgravity on the International Space Station (ISS). Different crystal morphologies resulted based on the fluid geometry: tabular hoppers, hopper cubes, circular [111]-oriented crystals, and dendrites. The addition of polyethylene glycol (PEG-3350) inhibited the hopper growth resulting in flat-faced surfaces. In sessile drops, 1-4 mm tabular hopper crystals formed on the free surface and moved to the fixed contact line at the support (polycarbonate or gelatin) self-assembling into a shell. Ring formation created by sessile drop evaporation to dryness was observed but with crystals 100 times larger than particles in terrestrially formed coffee rings. No hopper pyramids formed. By choosing solution geometries offered by microgravity, we found it was possible to selectively grow crystals of preferred morphologies.

  10. Formability models for warm sheet metal forming analysis

    Science.gov (United States)

    Jiang, Sen

    Several closed form models for the prediction of strain space sheet metal formability as a function of temperature and strain rate are proposed. The proposed models require only failure strain information from the uniaxial tension test at an elevated temperature setting and failure strain information from the traditionally defined strain space forming limit diagram at room temperature, thereby featuring the advantage of offering a full forming limit description without having to carry out expensive experimental studies for multiple modes of deformation under the elevated temperature. The Power law, Voce, and Johnson-Cook hardening models are considered along with the yield criterions of Hill's 48 and Logan-Hosford yield criteria. Acceptable correlations between the theory and experiment are reported for all the models under a plane strain condition. Among all the proposed models, the model featuring Johnson-Cook hardening model and Logan-Hosford yield behavior (LHJC model) was shown to best correlate with experiment. The sensitivity of the model with respect to various forming parameters is discussed. This work is significant to those aiming to incorporate closed-form formability models directly into numerical simulation programs for the purpose of design and analysis of products manufactured through the warm sheet metal forming process. An improvement based upon Swift's diffuse necking theory, is suggested in order to enhance the reliability of the model for biaxial stretch conditions. Theory relating to this improvement is provided in Appendix B.

  11. Electron Cooling and Isotropization during Magnetotail Current Sheet Thinning: Implications for Parallel Electric Fields

    Science.gov (United States)

    Lu, San; Artemyev, A. V.; Angelopoulos, V.

    2017-11-01

    Magnetotail current sheet thinning is a distinctive feature of substorm growth phase, during which magnetic energy is stored in the magnetospheric lobes. Investigation of charged particle dynamics in such thinning current sheets is believed to be important for understanding the substorm energy storage and the current sheet destabilization responsible for substorm expansion phase onset. We use Time History of Events and Macroscale Interactions during Substorms (THEMIS) B and C observations in 2008 and 2009 at 18 - 25 RE to show that during magnetotail current sheet thinning, the electron temperature decreases (cooling), and the parallel temperature decreases faster than the perpendicular temperature, leading to a decrease of the initially strong electron temperature anisotropy (isotropization). This isotropization cannot be explained by pure adiabatic cooling or by pitch angle scattering. We use test particle simulations to explore the mechanism responsible for the cooling and isotropization. We find that during the thinning, a fast decrease of a parallel electric field (directed toward the Earth) can speed up the electron parallel cooling, causing it to exceed the rate of perpendicular cooling, and thus lead to isotropization, consistent with observation. If the parallel electric field is too small or does not change fast enough, the electron parallel cooling is slower than the perpendicular cooling, so the parallel electron anisotropy grows, contrary to observation. The same isotropization can also be accomplished by an increasing parallel electric field directed toward the equatorial plane. Our study reveals the existence of a large-scale parallel electric field, which plays an important role in magnetotail particle dynamics during the current sheet thinning process.

  12. Thin-sheet zinc-coated and carbon steels laser welding

    Directory of Open Access Journals (Sweden)

    Peças, P.

    1998-04-01

    Full Text Available This paper describes the results of a research on CO2 laser welding of thin-sheet carbon steels (zinccoated and uncoated, at several thicknesses combinations. Laser welding has an high potential to be applied on sub-assemblies welding before forming to the automotive industry-tailored blanks. The welding process is studied through the analysis of parameters optimization, metallurgical quality and induced distortions by the welding process. The clamping system and the gas protection system developed are fully described. These systems allow the minimization of common thin-sheet laser welding defects like misalignement, and zinc-coated laser welding defects like porous and zinc volatilization. The laser welding quality is accessed by DIN 8563 standard, and by tensile, microhardness and corrosion tests.

    Este artigo descreve os resultados da investigação da soldadura laser de CO2 de chapa fina de acó carbono (simples e galvanizado, em diferentes combinações de espessura. A soldadura laser é um processo de elevado potencial no fabrico de tailored-blanks (sub-conjuntos para posterior enformação, constituidos por varias partes de diferentes materiais e espessuras para a indústria automóvel. São analisados os aspectos de optimização paramétrica, de qualidade metalúrgica da junta soldada e das deformações resultantes da soldadura. São descritos os mecanismos desenvolvidos de fixação das chapas e protecção gasosa, por forma a minimizar os defeitos típicos na soldadura laser de chapa fina como o desalinhamento e da soldadura laser de chapa galvanizada como os poros e a volatilização do zinco. Por fim apresentam-se resultados da avaliação da qualidade da soldadura do ponto de vista qualitativo através da norma DIN 8563, e do pontos de vista quantitativo através de ensaios de tracção, dureza e corrosão.

  13. INCREASING STAMPING FORMABILITY OF LOW-CARBON COLD ROLLED THIN STEEL SHEETS

    Directory of Open Access Journals (Sweden)

    I. Tatarkina

    2015-12-01

    Full Text Available The use of surfactant (épila was studied as a method for improving the cold-formability of steel sheets. The factors of the resulting effect were analyzed. Application of épila significantly reduces the surface roughness and decreases the stress concentrates. Epilam fills pores and microcracks, displaces moisture and gases, thereby reducing metal embrittlement. The application of épila pro-vides the highest category of drawing the low carbon sheet steel 08kp.

  14. Confined disclinations: Exterior versus material constraints in developable thin elastic sheets

    Science.gov (United States)

    Efrati, Efi; Pocivavsek, Luka; Meza, Ruben; Lee, Ka Yee C.; Witten, Thomas A.

    2015-02-01

    We examine the shape change of a thin disk with an inserted wedge of material when it is pushed against a plane, using analytical, numerical, and experimental methods. Such sheets occur in packaging, surgery, and nanotechnology. We approximate the sheet as having vanishing strain, so that it takes a conical form in which straight generators converge to a disclination singularity. Then, its shape is that which minimizes elastic bending energy alone. Real sheets are expected to approach this limiting shape as their thickness approaches zero. The planar constraint forces a sector of the sheet to buckle into the third dimension. We find that the unbuckled sector is precisely semicircular, independent of the angle δ of the inserted wedge. We generalize the analysis to include conical as well as planar constraints and thereby establish a law of corresponding states for shallow cones of slope ɛ and thin wedges. In this regime, the single parameter δ /ɛ2 determines the shape. We discuss the singular limit in which the cone becomes a plane, and the unexpected slow convergence to the semicircular buckling observed in real sheets.

  15. Electrical resistivity of thin metal films

    CERN Document Server

    Wissmann, Peter

    2007-01-01

    The aim of the book is to give an actual survey on the resistivity of thin metal and semiconductor films interacting with gases. We discuss the influence of the substrate material and the annealing treatment of the films, presenting our experimental data as well as theoretical models to calculate the scattering cross section of the conduction electrons in the frame-work of the scattering hypothesis. Main emphasis is laid on the comparison of gold and silver films which exhibit nearly the same lattice structure but differ in their chemical activity. In conclusion, the most important quantity for the interpretation is the surface charging z while the correlation with the optical data or the frustrated IR vibrations seems the show a more material-specific character. Z can be calculated on the basis of the density functional formalism or the self-consistent field approximation using Mulliken’s population analysis.

  16. Analysis of Fluctuating Friction Version in Sheet Metallic Designing

    Science.gov (United States)

    Ambarayil Joy, Jithin; Jung, Dong Won

    2018-02-01

    Conservative Coulomb method indicates steady constant of rub in thin metal panel making that appears or feels close to the real thing. It contributes to describing attainable future event too high shear pressure in making ahead in the position of high R-value steel (AHRS). The study is conducted by pretend the making and spring back of a specific panel to understand the characteristic of the stamping procedure. Corresponding of the describe probable future results with (i) physical force-dependent changeable rub method, (ii) perpetual rub method, and the conclusion of exploratory facts point out a significant upgrading of spring back forecast with the prospective method.

  17. TSCA Chemical Data Reporting Fact Sheet: Reporting Manufactured Chemical Substances from Metal Mining and Related Activities

    Science.gov (United States)

    This fact sheet provides guidance on the Chemical Data Reporting (CDR) rule requirements related to the reporting of mined metals, intermediates, and byproducts manufactured during metal mining and related activities.

  18. Tunable color parallel tandem organic light emitting devices with carbon nanotube and metallic sheet interlayers

    International Nuclear Information System (INIS)

    Oliva, Jorge; Desirena, Haggeo; De la Rosa, Elder; Papadimitratos, Alexios; Zakhidov, Anvar A.

    2015-01-01

    Parallel tandem organic light emitting devices (OLEDs) were fabricated with transparent multiwall carbon nanotube sheets (MWCNT) and thin metal films (Al, Ag) as interlayers. In parallel monolithic tandem architecture, the MWCNT (or metallic films) interlayers are an active electrode which injects similar charges into subunits. In the case of parallel tandems with common anode (C.A.) of this study, holes are injected into top and bottom subunits from the common interlayer electrode; whereas in the configuration of common cathode (C.C.), electrons are injected into the top and bottom subunits. Both subunits of the tandem can thus be monolithically connected functionally in an active structure in which each subunit can be electrically addressed separately. Our tandem OLEDs have a polymer as emitter in the bottom subunit and a small molecule emitter in the top subunit. We also compared the performance of the parallel tandem with that of in series and the additional advantages of the parallel architecture over the in-series were: tunable chromaticity, lower voltage operation, and higher brightness. Finally, we demonstrate that processing of the MWCNT sheets as a common anode in parallel tandems is an easy and low cost process, since their integration as electrodes in OLEDs is achieved by simple dry lamination process

  19. Thin and superthin ion current sheets. Quasi-adiabatic and nonadiabatic models

    Directory of Open Access Journals (Sweden)

    L. M. Zelenyi

    2000-01-01

    Full Text Available Thin anisotropic current sheets (CSs are phenomena of the general occurrence in the magnetospheric tail. We develop an analytical theory of the self-consistent thin CSs. General solitions of the Grad-Shafranov equation are obtained in a quasi-adiabatic approximation which neglects the jumps of the sheet adiabatic invariant Iz This is possible if the anisotropy of the initial distribution function is not too strong. The resulting structure of the thin CSs is interpreted as a sum of negative dia- and positive paramagnetic currents flowing near the neutral plane. In the immediate vicinity of the magnetic field reversal region the paramagnetic current arising from the meandering motion of the ions on Speiser orbits dominates. The maximum CS thick-ness is achieved in the case of weak plasma anisotropy and is of the order of the thermal ion gyroradius outside the sheet. A unified picture of thin CS scalings includes both the quasi-adiabatic regimes of weak and strong anisotropies and the nonadiabatic limit of super-strong anisotropy of the source ion distribution. The later limit corresponds to the case of almost field-aligned initial distribution, when the ratio of the drift velocity outside the CS to the thermal ion velocity exceeds the ratio of the magnetic field outside the CS to its value in-side the CS (vD/vT> B0/Bn. In this regime the jumps of Iz, become essential, and the current sheet thickness is approaching to some small but finite value, which depends upon the parameter Bn /B0. Convective electric field increases the effective anisotropy of the source distribution and might produce the essential CS thinning which could have important implications for the sub-storm dynamics.

  20. Large patternable metal nanoparticle sheets by photo/e-beam lithography

    Science.gov (United States)

    Saito, Noboru; Wang, Pangpang; Okamoto, Koichi; Ryuzaki, Sou; Tamada, Kaoru

    2017-10-01

    Techniques for micro/nano-scale patterning of large metal nanoparticle sheets can potentially be used to realize high-performance photoelectronic devices because the sheets provide greatly enhanced electrical fields around the nanoparticles due to localized surface plasmon resonances. However, no single metal nanoparticle sheet currently exists with sufficient durability for conventional lithographical processes. Here, we report large photo and/or e-beam lithographic patternable metal nanoparticle sheets with improved durability by incorporating molecular cross-linked structures between nanoparticles. The cross-linked structures were easily formed by a one-step chemical reaction; immersing a single nanoparticle sheet consisting of core metals, to which capping molecules ionically bond, in a dithiol ethanol solution. The ligand exchange reaction processes were discussed in detail, and we demonstrated 20 μm wide line and space patterns, and a 170 nm wide line of the silver nanoparticle sheets.

  1. Microplasma light tiles: thin sheet lamps for general illumination

    International Nuclear Information System (INIS)

    Eden, J G; Park, S-J; Herring, C M; Bulson, J M

    2011-01-01

    Flat, thin and lightweight lamps providing spatially uniform and dimmable illumination from active areas as large as 400 cm 2 are being developed for general illumination and specialty applications. Comprising an array of low-temperature, nonequilibrium microplasmas driven by a dielectric barrier structure and operating at pressures of typically 400-700 Torr, these lamps have a packaged thickness -2 with a luminous efficacy approaching 30 lm W -1 . Third generation lamps, presently in limited production, offer a correlated colour temperature in the 3000-4100 K interval and a colour rendering index of 80. Current lamps employ Xe 2 (λ ∼ 172 nm) as the primary emitter photoexciting a mixture of phosphors, and the pressure dependence of the wavelength-integrated fluorescence from the electronically excited dimer has been investigated with a vacuum ultraviolet spectrometer. In contrast to other promising lighting technologies, the decline in luminous efficacy of microplasma lamps with increasing power delivered to the lamp is small. For a 6 x 6 inch 2 (∼225 cm 2 ) lamp, efficacy falls -2 to > 10 000 cd m -2 .

  2. Automotive Body Sheet Metal Maintenance II; Auto Body Repair and Refinishing 2: 9035.01.

    Science.gov (United States)

    Dade County Public Schools, Miami, FL.

    The automotive body sheet metal maintenance course is an advanced course in sheet metal techniques and emphasizes the perfection of skills in sheetmetal repair and fabrication techniques. This nine week course (135 clock hours) provides the learner with a variety of experiences and supplies him with general information, technical knowledge, basic…

  3. Process control for sheet-metal stamping process modeling, controller design and shop-floor implementation

    CERN Document Server

    Lim, Yongseob; Ulsoy, A Galip

    2014-01-01

    Process Control for Sheet-Metal Stamping presents a comprehensive and structured approach to the design and implementation of controllers for the sheet metal stamping process. The use of process control for sheet-metal stamping greatly reduces defects in deep-drawn parts and can also yield large material savings from reduced scrap. Sheet-metal forming is a complex process and most often characterized by partial differential equations that are numerically solved using finite-element techniques. In this book, twenty years of academic research are reviewed and the resulting technology transitioned to the industrial environment. The sheet-metal stamping process is modeled in a manner suitable for multiple-input multiple-output control system design, with commercially available sensors and actuators. These models are then used to design adaptive controllers and real-time controller implementation is discussed. Finally, experimental results from actual shopfloor deployment are presented along with ideas for further...

  4. Observations of steady anomalous magnetic heating in thin current sheets. [of solar corona

    Science.gov (United States)

    Martens, P. C. H.; Van Den Oord, G. H. J.; Hoyng, P.

    1985-01-01

    The Hard X-ray Imaging Spectrometer of the Solar Maximum Mission has yielded observations of a faint, steadily emitting loop-like structure, which have allowed the thermal evolution of this loop over a period of about 15 hr to be followed. Only 0.1 percent of the volume of the loop appears to be steadily heated, at the large rate of 0.6 erg/cu cm sec; this suggests that the heating represents the dissipation of magnetic fields in thin current sheets. Ion-kinetic tearing, as proposed by Galeev et al. (1981), is noted to be especially consonant with these observations. The source of the present X-ray emission is identified with the H-alpha filament in the same region. The present findings are held to constitute the first direct evidence for the steady dissipation of coronal magnetic fields via enhanced thin current sheet resistivity.

  5. Thin-Sheet zinc-coated and carbon steels laser welding

    International Nuclear Information System (INIS)

    Pecas, P.; Gouveia, H.; Quintino, L.

    1998-01-01

    This paper describes the results of a research on CO 2 laser welding of thin-sheet carbon steels (Zinc-coated and uncoated), at several thicknesses combinations. Laser welding has an high potential to be applied on sub-assemblies welding before forming to the automotive industry-tailored blanks. The welding process is studied through the analysis of parameters optimization, metallurgical quality and induced distortions by the welding process. The clamping system and the gas protection system developed are fully described. These systems allow the minimization of common thin-sheet laser welding defects like misalignment, and zinc-coated laser welding defects like porous and zinc ventilation. The laser welding quality is accessed by DIN 8563 standard, and by tensile, microhardness and corrosion test. (Author) 8 refs

  6. A very thin light sheet technique used to investigate meniscus shapes by laser induced fluorescence

    International Nuclear Information System (INIS)

    Khan, M.A.

    2003-01-01

    In this paper a light sheet technique is described to accurately (50 μm) measure meniscus profiles in film formation problems. The use of a slit to create the thin (0.1 mm) laser sheet makes the technique easy to implement, and allows tunable sheet thickness. The low light intensity obtained through the slit is compensated by the induced fluorescence of the tested fluid, which provides good picture contrast. After video recording through a microscope, the actual meniscus is recovered by image processing and proper calibration. The efficiency of the technique is demonstrated on a coating flow experiment. Due to its good accuracy and ease of use, this technique is expected to provide useful quantitative information about meniscus problems, in particular for the validation of computational fluid dynamics CFD solutions of coating flows. (author)

  7. Texture evolution in thin-sheets on AISI 301 metastable stainless steel under dynamic loading

    Energy Technology Data Exchange (ETDEWEB)

    Kim, K.Y. [Posco Steels, Pohan, South Korea (Korea, Republic of); Kozaczek, K. [Oak Ridge National Lab., TN (United States); Kulkarni, S.M. [TRW Vehicle Safety Systems, Mesa, AZ (United States); Bastias, P.C.; Hahn, G.T. [Vanderbilt Univ., Nashville, TN (United States)

    1995-05-08

    The evolution of texture in thin sheets of metastable austenitic stainless steel AISI 301 is affected by external conditions such as loading rate and temperature, by inhomogeneous deformation phenomena such as twinning and shear band formation, and by the concurent strain induced phase transformation of the retained austenitc ({gamma}) into martensite ({alpha}). The present paper describes texture measurements on different gauges of AISI 301 prior and after uniaxial stretching under different conditions.

  8. Bifurcation Instability of sheet metal during spring-back

    Science.gov (United States)

    Kim, Jong-Bong; Yang, Dong-Yol; Yoon, Jeong Whan

    2013-05-01

    In automotive and home appliance industries, there are many complex-shaped sheet metal components which need to be fabricated in multiple stamping operations. For example, the manufacturing of an outer case of washing machine consists of stamping followed by a bending operation. After the first stage of the stamping process, a large amount of spring-back takes place, and therefore, it is difficult to proceed to the next stage of the bending process. In the stamping process of that kind of sheet component with low geometric constraint, the forming area is large compared to the forming depth. Therefore, the formed part is in an unstable state and is less geometrically constrained, which causes a large amount of spring-back. To investigate this phenomenon, finite element analyses are carried out. During a spring-back analysis after forming, bifurcation takes place and the finite element solution procedure using the Newton-Raphson scheme becomes unstable. To get a stable post-bifurcation solution, a bifurcation algorithm is introduced at the bifurcation point. The deformed shapes obtained from finite element analyses are in good agreement with the experimental data. From this study, it is shown that the bifurcation behaviour enlarges the spring-back and the degree of dimensional error. To obtain additional possible post-bifurcation solutions, non-bifurcation analyses using initial guesses obtained in a modal analysis are carried. For the initial guesses, lowed four eigenmodes are utilized. Finally, the post-bifurcation behaviour and spring-back amount are investigated for various process parameters including the forming depth, punch width and corner radius.

  9. Strategy to prevent surface deflections for automotive sheet metal parts

    Science.gov (United States)

    Weinschenk, A.; Volk, W.

    2017-09-01

    Surface deflections are undesirable in automotive outer panels because they disturb their visual appearance. As a consequence, the geometry of the deep drawing tool is manually adjusted during tryout until the produced parts do not display any surface deflections. The aim of this paper is to reduce this time-consuming and cost-intensive tryout by slightly changing the geometry of the tool in an early state of the product development process to lower the risk of surface deflections. Therefore, this paper shows the influence of geometrical parameters of the deep drawing tool on the occurrence of surface deflections. A multiple curved outer panel with a door handle depression is chosen for the investigation. Typically, so-called “teddy bear ears” occur around the depression. The sheet metal material AA6016 with a sheet thickness of 1.0 mm is used. Numerical simulations of the draw operation and springback are performed in AutoForm. An analysis of the curvature before and after springback is used to detect surface deflections. The influence of the stresses and curvatures on the appearance of surface deflections is analyzed. For the experimental validation, stoning is used to detect surface deflections on a physical part. A very good agreement between the numerical and experimental results was obtained. The results show that the existence of surface deflections strongly depends on the initial curvature of the part and the appearance depends on the distribution of minor stresses. It is possible to reduce the risk of surface deflections during the design phase by changing the geometry.

  10. Review on progressive microforming of bulk metal parts directly using sheet metals (Keynote Paper

    Directory of Open Access Journals (Sweden)

    Fu M.W.

    2015-01-01

    Full Text Available Due to the ubiquitous trend of product miniaturization, energy saving and weight reduction, micro/meso-scale parts have been widely used in many industrial clusters. Micromanufacturing processes for production of such micro/meso-scale parts are thus critically needed. Microforming, as one of these micro manufacturing processes, is a promising process and thus got many explorations and researches. Compared with the research on size effect affected deformation behaviours, less attention has been paid to the process development for mass production of micro-parts. The product quality and fabrication productivity of micro-parts depend on the involved process chain. To address the difficulty in handling and transporting of the micro-sized workpiece, development of a progressive microforming process for directly fabricating bulk micro-parts using sheet metals seems quite promising as it avoids or facilitates billet handling, transportation, positioning, and ejection in the process chain. In this paper, an intensive review on the latest development of progressive microforming technologies is presented. First of all, the paper summarizes the characteristic of progressive microforming directly using sheet metal. The size effect-affected deformation behaviour and the dimensional accuracy, deformation load, ductile fracture, and the surface finish of the microformed parts by progressive microforming using sheet metals are then presented. Finally, some research issues from the implementation of mass production perspective are also discussed.

  11. Experimental Investigation of Frictional Resistances in the Drawbead Region of the Sheet Metal Forming Processes

    Science.gov (United States)

    Trzepiecinski, T.; Fejkiel, R.; Lemu, H. G.

    2017-11-01

    Drawbeads are used in sheet metal forming to restrain the sheet from flowing freely into die cavity, especially in the case of forming unsymmetrical drawpieces. This process is necessary to produce an optimal stamped part without wrinkles and cracks. In this paper, a special tribological simulator is used to evaluate the frictional resistances during flowing the sheet through the circular shape bead. The tests were conducted on DC04 carbon steel sheets with a sheet thickness of 0.8 mm. Experiments were carried out at different process parameters: friction conditions, specimen widths, heights and surface roughness of drawbead. The results obtained in the drawbead friction test show that the value of friction coefficient depends on the width of the sample. The character of sheet deformation during bending and reverse bending on the sheet thickness over the drawbead changes the surface topography and real contact area of sheet and tool.

  12. Forming and quenching behaviours in hot stamping of thin quenchable sheets

    Directory of Open Access Journals (Sweden)

    Nakagawa Yuki

    2015-01-01

    Full Text Available A thin aluminium-coated quenchable steel sheet was hot-stamped to investigate the effect of the thickness. The sheets having 0.6, 1.0 and 1.6 mm in thickness were heated at 900 ∘C by a furnace and formed after 7 s from the furnace. The cooling rates of 0.6 mm and 1.0 mm in thickness from 900 ∘C to 400 ∘C under air cooling were 20.9 ∘C/s and 13.6 ∘C/s, respectively. The hardness of the air-cooled sheets having 1.0 mm in thickness was 300 HV1, whereas that of the sheet having 0.6 mm in thickness was 380 HV1 because of the high cooling rate. The Vickers hardness of the U-bent sheets of 0.6 and 1.0 mm after 7 s from the furnace without the holding time at the bottom dead centre were 500 and 430 HV1, respectively.

  13. SU-F-T-550: Radiochromic Plastic Thin Sheet Dosimeter: Initial Performance

    Energy Technology Data Exchange (ETDEWEB)

    Jordan, K [London Regional Cancer Program, London, ON (United Kingdom); Adamovics, J [John Adamovics, Skillman, NJ (United States)

    2016-06-15

    Purpose: Thin sheets, of a high sensitivity formulation of radiochromic dosimeter, Presage were prepared and evaluated for optical readout. Methods: Sheets of radiochromic polyurethane, 12 cm long, 10 cm wide and 0.2 cm thick were prepared with leuco crystal violet as the reporter molecule. Sample transmission was evaluated at a wavelength of 590 nm with in-house constructed instruments: optical cone beam laser CT scanner, fixed and scanning spot densitometers. Sample sequential irradiations to a total dose of 40 Gy were conducted with a modified, Theratron 60, cobalt radiotherapy machine at dose rates of 1 or 0.25 Gy per minute. Exposure to ambient and readout light was minimized to limit background photochromic signals. Samples were stored at 4°C. Optical activity was assessed from linearly polarized transmission images. Comparison sensitivity measurements with EBT3 film were conducted. Results: Samples were transparent, smooth and pale purple before irradiation. Radiochromic reaction was completed in less than 5 minutes. A linear dose response with a sensitivity of 0.5 cm-1Gy-1 was observed. Micrometer measurements found sheet thickness variations up to 20%. Uniform dose, 2 Gy attenuation images, correlated with local sheet thicknesses. Comparable measurements with EBT3 film were 3 times more sensitive at 1 Gy but above 15 Gy, EBT3 film had lower sensitivity than 0.2 cm thick Presage sheet dosimeter due to its non-linear response. Conclusion: Dose sensitivity provided a 10% decrease in transmission for a 1 Gy dose. Improvements in mold design are expected to allow production of sheets with less than 5% variation in thickness. Above, 10 Gy, Presage sheet dosimeter performance expected to exceed EBT3 film based on linearity, sensitivity, transparency and smoothness of samples. J Adamovics is owner of Heuris Inc.

  14. Outlet Glacier and Margin Elevation Changes: Near - Coastal Thinning of The Greenland Ice Sheet

    Science.gov (United States)

    Abdalati, W.; Krabill, W.; Frederick, E.; Manizade, S.; Martin, C.; Sonntag, J.; Swift, R.; Thomas, R.; Wright, W.; Yungel, J.; hide

    2000-01-01

    Repeat surveys by aircraft laser altimeter in 1993/4 and 1998/9 reveal significant thinning along 70% of the coastal parts of the Greenland ice sheet at elevations below about 2000 m. Thinning rates of more than 1 m/yr are common along many outlet glaciers, at all latitudes and, in some cases, at elevations up to 1500 m. Warmer summers along parts of the coast may have caused a few tens of cm/yr additional melting, but most of the observed thinning probably results from increased glacier velocities and associated creep rates. Three glaciers in the northeast all show patterns of thickness change indicative of surging behavior, and one has been independently documented as a surging glacier. There are a few areas of significant thickening (over 1 m/yr), and these are probably related to higher than normal accumulation rates during the observation period.

  15. Metallic Thin-Film Bonding and Alloy Generation

    Science.gov (United States)

    Fryer, Jack Merrill (Inventor); Campbell, Geoff (Inventor); Peotter, Brian S. (Inventor); Droppers, Lloyd (Inventor)

    2016-01-01

    Diffusion bonding a stack of aluminum thin films is particularly challenging due to a stable aluminum oxide coating that rapidly forms on the aluminum thin films when they are exposed to atmosphere and the relatively low meting temperature of aluminum. By plating the individual aluminum thin films with a metal that does not rapidly form a stable oxide coating, the individual aluminum thin films may be readily diffusion bonded together using heat and pressure. The resulting diffusion bonded structure can be an alloy of choice through the use of a carefully selected base and plating metals. The aluminum thin films may also be etched with distinct patterns that form a microfluidic fluid flow path through the stack of aluminum thin films when diffusion bonded together.

  16. Numerical investigation of blanking for metal polymer sandwich sheets

    Directory of Open Access Journals (Sweden)

    Gutknecht Florian

    2016-01-01

    Full Text Available Metal polymer sandwich sheets consist of materials with drastically different mechanical properties. Due to this fact and because of high local gradients in the cutting zone during the blanking process, traditional process strategies and empirical knowledge are difficult to apply. A finite-element simulation of the shear cutting process is used to predict the necessary force and the geometry of the cutting surface. A fully-coupled ductile damage model is used for the description of the material behaviour. This model considers the influence of shear and compression-dominated stress states on the initiation of damage. Experimental tensile and compression test data is used for the identification of material parameters. The results of the blanking simulation are compared with experimental data. Furthermore, the evolution of the stress state is analysed to gain understanding of the underlying physics. Finally this model enables the prediction of core compression and other quantities such as the acting stresses and corresponding triaxilities, which provide valuable information for the development of analytical models.

  17. Elastoplastic properties of transversely isotropic sintered metal fiber sheets

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, T.F. [School of Mechanics, Civil Engineering and Architecture, Northwestern Polytechnical University, Xi’an 710072 (China); Chen, C.Q., E-mail: chencq@tsinghua.edu.cn [Department of Engineering Mechanics and Center for Nano and Micro Mechanics, AML, Tsinghua University, Beijing 100084 (China); Deng, Z.C. [School of Mechanics, Civil Engineering and Architecture, Northwestern Polytechnical University, Xi’an 710072 (China); State Key Laboratory of Structural Analysis of Industrial Equipment, Dalian University of Technology, Dalian 116024 (China)

    2016-04-26

    Sintering of layered metal fiber sheets produces a structured, tunable, paper-like material that holds promise for thermal and biomaterial applications. Particularly promising for these areas is a material system synthesized by the sequential-overlap method, which produces a networked, transversely isotropic open cell porous material. Engineering application of these materials has been limited due in part to uncertainty about their mechanical responses. Here, we present a comprehensive structural and mechanical characterization of these materials, and define a modeling framework suitable for engineering design. X-ray tomography revealed a layered structure with an isotropic fiber distribution within each layer. In-plane uniaxial compression and tension tests revealed a linear dependence of Young's modulus and yield strength upon relative fiber density. Out-of-plane tests, however, revealed much lower Young's modulus and strength, with quartic and cubic dependence upon relative density, respectively. Fiber fracture was the dominant mode of failure for tension within the “in-plane” directions of the fiber layers, and fiber decohesion was the dominant mode of failure for tension applied in the “out-of-plane” direction, normal to the layers. Models based upon dispersions of beams predicted both in-plane and out-of-plane elastoplastic properties as a function of the relative density of fibers. These models provide a foundation for mechanical design with and optimization of these materials for a broad range of potential applications.

  18. Tool Monitoring and Electronic Event Logging for Sheet Metal Forming Processes

    Directory of Open Access Journals (Sweden)

    Gerd Heiserich

    2010-06-01

    Full Text Available This contribution describes some innovative solutions regarding sensor systems for tool monitoring in the sheet metal industry. Autonomous and tamper-proof sensors, which are integrated in the forming tools, can detect and count the strokes carried out by a sheet metal forming press. Furthermore, an electronic event logger for documentary purposes and quality control was developed. Based on this technical solution, new business models such as leasing of sheet metal forming tools can be established for cooperation among enterprises. These models allow usage-based billing for the contractors, taking the effectively produced number of parts into account.

  19. Compressive pre-stress effects on magnetostrictive behaviors of highly textured Galfenol and Alfenol thin sheets

    Directory of Open Access Journals (Sweden)

    Julia R. Downing

    2017-05-01

    Full Text Available Fe-Ga (Galfenol and Fe-Al (Alfenol are rare-earth-free magnetostrictive alloys with mechanical robustness and strong magnetoelastic coupling. Since highly textured Galfenol and Alfenol thin sheets along orientations have been developed with magnetostrictive performances of ∼270 ppm and ∼160 ppm, respectively, they have been of great interest in sensor and energy harvesting applications. In this work, we investigate stress-dependent magnetostrictive behaviors in highly textured rolled sheets of NbC-added Fe80Al20 and Fe81Ga19 alloys with a single (011 grain coverage of ∼90%. A compact fixture was designed and used to introduce a uniform compressive pre-stress to those thin sheet samples along a [100] direction. As compressive pre-stress was increased to above 100 MPa, the maximum observed magnetostriction increased 42% in parallel magnetostriction along the stress direction, λ//, in highly textured (011 Fe81Ga19 thin sheets for a compressive pre-stress of 60 MPa. The same phenomena were observed for (011 Fe80Al20 (maximum increase of 88% with a 49 MPa compressive stress. This trend is shown to be consistent with published results on the effect of pre-stress on magnetostriction in rods of single crystal and textured polycrystalline Fe-Ga alloy of similar compositions, and single crystal data gathered using our experimental set up. Interestingly, the saturating field (Hs does not vary with pre-stresses, while the saturating field in rod-shaped samples of Fe-Ga increases with an increase of pre-stress. This suggests that for a range of compressive pre-stresses, thin sheet samples have larger values of d33 transduction coefficients and susceptibility than rod-shaped samples of similar alloy compositions, and hence they should provide performance benefits when used in sensor and actuator device applications. Thus, we discuss potential reasons for the unexpected trends in Hs with pre-stress, and present preliminary results from tests conducted

  20. A further comparison of graphene and thin metal layers for plasmonics.

    Science.gov (United States)

    He, Xiaoyong; Gao, Pingqi; Shi, Wangzhou

    2016-05-21

    Which one is much more suitable for plasmonic materials, graphene or metal? To address this problem well, the plasmonic properties of thin metal sheets at different thicknesses have been investigated and compared with a graphene layer. As demonstration examples, the propagation properties of insulator-metal-insulator and metamaterials (MMs) structures are also shown. The results manifest that the plasmonic properties of the graphene layer are comparable to that of thin metal sheets with the thickness of tens of nanometers. For the graphene MMs structure, by using the periodic stack structure in the active region, the resonant transmission strength significantly improves. At the optimum period number, 3-5 periods of graphene/SiO2, the graphene MMs structure manifests good frequency and amplitude tunable properties simultaneously, and the resonant strength is also strong with large values of the Q-factor. Therefore, graphene is a good tunable plasmonic material. The results are very helpful to develop novel graphene plasmonic devices, such as modulators, antenna and filters.

  1. Buckling of thin viscous sheets with inhomogenous viscosity under extensional flows

    Science.gov (United States)

    Srinivasan, Siddarth; Wei, Zhiyan; Mahadevan, L.

    2016-11-01

    We investigate the dynamics, shape and stability of a thin viscous sheet subjected to an extensional flow under an imposed non-uniform temperature field. Using finite element simulations, we first solve for the stretching flow to determine the pre-buckling sheet thickness and in-plane flow velocities. Next, we use this solution as the base state and solve the linearized partial differential equation governing the out-of-plane deformation of the mid-surface as a function of two dimensionless operating parameters: the normalized stretching ratio α and a dimensionless width of the heating zone β. We show the sheet can become unstable via a buckling instability driven by the development of localized compressive stresses, and determine the global shape and growth rates of the most unstable mode. The growth rate is shown to exhibit a transition from stationary to oscillatory modes in region upstream of the heating zone. Finally, we investigate the effect of surface tension and present an operating diagram that indicates regions of the parameter space that minimizes or entirely suppresses the instability while achieving desired outlet sheet thickness. Therefore, our work is directly relevant to various industrial processes including the glass redraw & float-glass method.

  2. Energetics and electronic structures of thin films and heterostructures of a hexagonal GaN sheet

    Science.gov (United States)

    Gao, Yanlin; Okada, Susumu

    2017-06-01

    Using the density functional theory (DFT) combined with van der Waals correction and effective screening medium methods, we study the geometric and electronic structures of GaN thin films, each atomic layer of which exhibits a hexagonally bonded two-dimensional (2D) network. Our DFT calculations containing the van der Walls correction showed that the hexagonal GaN (h-GaN) sheets in the thin films are tightly bound to each other owing to the small interlayer spacing, such that their electronic structures are sensitive to the number of layers. We also investigate the energetics and electronic structures of hybrid structures of h-GaN with other layered materials, graphene and h-BN: For both hybrids, the optimum interlayer spacing is 3.4 Å, indicating that the h-GaN sheet is bound to graphene or h-BN via a weak van der Waal interaction. Owing to the weak interlayer interaction, graphene and h-BN retain their characteristic electronic structures. We further found that GaN thin films with a wurtzite structure undergo a structural phase transition into the layered structure of h-GaN when a biaxial tensile strain is applied.

  3. Characterisation of organic thin film coatings on automobile steel sheets by photothermal methods

    Energy Technology Data Exchange (ETDEWEB)

    Orth, T. [Salzgitter Mannesmann Forschung GmbH, Duisburg (Germany); Fluegge, W. [Salzgitter Mannesmann Forschung GmbH, Salzgitter (Germany); Gibkes, J. [Ruhr-Univ. Bochum (Germany). AG FestKoerperSpektroskopie

    2006-07-01

    In the nineties, the first generation of organic thin film coatings for corrosion protection of zinc-coated thin sheet steel have been introduced. The coating typically consists of a suspension of small zinc particles, embedded in a polymer matrix. In the scope of quality control, the characterisation of the resulting layer structure is of great interest, comprising not only a constant layer thickness and a local homogeneity of the coating, but also the depth distribution of the particles within the layer. Especially the latter parameter does have a direct influence on the spot weldability of the steel sheets. The present work shows, how photothermal methods like modulated infrared radiometry and photoacoustics can be used for a successful depth profiling of the thin film coatings. The sample surface is periodically heated using an intensitymodulated laser beam, and a thermal wave is induced in the layer system. By variation of the modulation frequency of the laser beam, the thermal diffusion length and, as a consequence, the penetration depth of the thermal wave can be adjusted. By a suitable evaluation of the amplitude and phase lag signals as a function of the modulation frequency, accurate depth profiling has been realized which can be used for a very reliable prediction of the welding properties of the product. In the first investigations, artificial samples with well defined extreme distributions of the particles have been analyzed, and in a second step, an evaluation strategy has been developed for real production samples. (orig.)

  4. Effect of Sheet Resistance and Morphology of ITO Thin Films on Polymer Solar Cell Characteristics

    Directory of Open Access Journals (Sweden)

    Ram Narayan Chauhan

    2012-01-01

    Full Text Available Solar cell fabrication on flexible thin plastic sheets needs deposition of transparent conducting anode layers at low temperatures. ITO thin films are deposited on glass by RF sputtering at substrate temperature of 70∘C and compare their phase, morphology, optical, and electrical properties with commercial ITO. The films contain smaller nanocrystallites in (222 preferred orientation and exhibit comparable optical transmittance (~95% in the wavelength range of 550–650 nm, but high sheet resistance of ~103 Ω/□ (the value being ~36 Ω/□ for commercial ITO.The polymer solar cells with PEDOT: PSS and P3HT: PCBM layers realized on RF sputtered vis-a-vis commercial ITO thin films are shown to display a marginal difference in power conversion efficiency, low fill factor, and low open-circuit voltage but increased short-circuit current density. The decrease in fill factor, open-circuit voltage is compensated by increased short-circuit current. Detailed study is made of increased short-circuit current density.

  5. Numerical assessment of residual formability in sheet metal products: towards design for sustainability

    Science.gov (United States)

    Falsafi, Javad; Demirci, Emrah; Silberschmidt, Vadim. V.

    2016-08-01

    A new computational scheme is presented to addresses cold recyclability of sheet- metal products. Cold recycling or re-manufacturing is an emerging area studied mostly empirically; in its current form, it lacks theoretical foundation especially in the area of sheet metals. In this study, a re-formability index was introduced based on post-manufacture residual formability in sheet metal products. This index accounts for possible levels of deformation along different strain paths based on Polar Effective Plastic Strain (PEPS) technique. PEPS is strain-path independent, hence provides a foundation for residual formability analysis. A user- friendly code was developed to implement this assessment in conjunction with advanced finite- element (FE) analysis. The significance of this approach is the advancement towards recycling of sheet metal products without melting them.

  6. The energy-based scaling of a thin current sheet: Case study

    Science.gov (United States)

    Sasunov, Yu. L.; Khodachenko, M. L.; Alexeev, I. I.; Belenkaya, E. S.; Gordeev, E. I.; Kubyshkin, I. V.

    2015-11-01

    The influence of average plasma energy on the half thickness ℓ of a thin current sheet (TCS) is investigated for three cases of TCSs crossings. The value of ℓ was estimated from the magnetic field data by means of Cluster observations. The obtained scaling values for TCSs, , where ρT is the thermal Larmor radius, were compared with the scaling , where and T are the average plasma energy and the temperature of plasma, which assumes a specific dynamics (conservation of magnetic flux through the trajectory segment) of the current carriers. The comparison of and Zμ shows a good agreement.

  7. Channelized melting drives thinning under Dotson ice shelf, Western Antarctic Ice Sheet

    Science.gov (United States)

    Gourmelen, N.; Goldberg, D.; Snow, K.; Henley, S. F.; Bingham, R. G.; Kimura, S.; Hogg, A.; Shepherd, A.; Mouginot, J.; Lenaerts, J.; Ligtenberg, S.; Van De Berg, W. J.

    2017-12-01

    The majority of meteoric ice that forms in West Antarctica leaves the ice sheet through floating ice shelves, many of which have been thinning substantially over the last 25 years. A significant proportion of ice-shelf thinning has been driven by submarine melting facilitated by increased access of relatively warm (>0.6oC) modified Circumpolar Deep Water to sub-shelf cavities. Ice shelves play a significant role in stabilising the ice sheet from runaway retreat and regulating its contribution to sea level change. Ice-shelf melting has also been implicated in sustaining high primary productivity in Antarctica's coastal seas. However, these processes vary regionally and are not fully understood. Under some ice shelves, concentrated melting leads to the formation of inverted channels. These channels guide buoyant melt-laden outflow, which can lead to localised melting of the sea ice cover. The channels may also potentially lead to heightened crevassing, which in turn affects ice-shelf stability. Meanwhile, numerical studies suggest that buttressing loss is sensitive to the location of ice removal within an ice-shelf. Thus it is important that we observe spatial patterns, as well as magnitudes, of ice-shelf thinning, in order to improve understanding of the ocean drivers of thinning and of their impacts on ice-shelf stability. Here we show from high-resolution altimetry measurements acquired between 2010 to 2016 that Dotson Ice Shelf, West Antarctica, thins in response to basal melting focussed along a single 5 km-wide and 60 km-long channel extending from the ice shelf's grounding zone to its calving front. The coupled effect of geostrophic circulation and ice-shelf topography leads to the observed concentration of basal melting. Analysis of previous datasets suggests that this process has been ongoing for at least the last 25 years. If focused thinning continues at present rates, the channel would melt through within 40-50 years, almost two centuries before it is

  8. Sputter deposition of metallic thin film and directpatterning

    Energy Technology Data Exchange (ETDEWEB)

    Ji, L.; Chen, Y.; Jiang, X.; Ji, Q.; Leung, K.-N.

    2005-09-09

    A compact apparatus is developed for deposition of metal thin film. The system employs an RF discharge plasma source with a straight RF antenna, which is made of or covered with deposition material, serving as sputtering target at the same time. The average deposition rate of copper thin film is as high as 450nm/min. By properly allocating the metal materials on the sputtering antenna, mixture deposition of multiple metal species is achieved. Using an ion beam imprinting scheme also taking advantage of ion beam focusing technique, two different schemes of direct patterning deposition process are developed: direct depositing patterned metallic thin film and resistless ion beam sputter patterning. Preliminary experiments have demonstrated direct pattern transfer from a template with feature size of micro scale; patterns with more than 10x reduction are achieved by sputtering patterning method.

  9. Long-wave dynamics of an elastic sheet lubricated by a thin liquid film on a wetting substrate

    Science.gov (United States)

    Young, Y.-N.; Stone, H. A.

    2017-06-01

    The dynamics of an elastic sheet lubricated by a thin liquid film on a wetting solid substrate is examined using both numerical simulations of a long-wave lubrication equation and a quasistatic model. Interactions between the liquid and the wetting substrate are modeled by a disjoining pressure that gives rise to an ultrathin (precursor) film. For a fluid interface without elastic bending stiffness, a flat precursor film may be linearly unstable and evolve towards an equilibrium of a single "drop" connected to a flat ultrathin film. Similar behavior is found when the thin film is covered by an elastic sheet: The sheet deforms, rearranging the thin liquid film, and contributes regulating surface forces such as a bending resistance and/or a tensile force, which may arise from interactions between the sheet and liquid or inextensibility of the sheet. Glasner's quasistatic model [Phys. Fluids 15, 1837 (2003), 10.1063/1.1578076], developed for a liquid film, is adopted to investigate the combined effects of elastic and tensile forces in the sheet on the thin film dynamics. The equilibrium height of the drop is found to vary inversely with the bending rigidity. When the elastic sheet is inextensible (such as a lipid bilayer membrane), a compressive tensile force may occur and the equilibrium film height is dependent less on the bending rigidity and more on the excess area of the membrane. Analyses of the lubrication equation also show that the precursor film transitions monotonically to the core film for tension-dominated dynamics. In contrast, for elasticity-dominated dynamics, a spatial oscillation of film height in the contact line region is found. In addition, elasticity in the sheet causes a sliding motion of the thin film: the contact angle is rendered zero by elasticity, and the contact line moves at a finite speed.

  10. Elaboration of the technology of forming a conical product of sheet metal

    Directory of Open Access Journals (Sweden)

    W. Matysiak

    2010-01-01

    Full Text Available The work presents a general knowledge about spinning draw pieces of sheets, one of multi-operational processes of spinning a sheet metal conical product without machining. The objective of the work was to elaborate both the technology of forming conical products of sheet metal and execution of technological tests as well as to determine the technological parameters for the process of spinning a conical insert. As a result of the investigations, the products with improved mechanical properties, stricter execution tolerance and low roughness have been obtained. The series of 200 prototype conical inserts for the shipbuilding industry have been made.

  11. Observations of Thin Current Sheets in the Solar Wind and Their Role in Magnetic Energy Dissipation

    Science.gov (United States)

    Perri, S.; Goldstein, M. L.; Dorelli, J.; Sahraoui, F.; Gurgiolo, C. A.; Karimabadi, H.; Mozer, F.; Wendel, D. E.; TenBarge, J.; Roytershteyn, V.

    2013-12-01

    A recent analysis of 450 vec/s resolution data from the STAFF search-coil magnetometer on board Cluster has revealed, for the first time, the presence of thin current sheets and discontinuities from the proton Larmor scale down to the electron Larmor scale in the solar wind. This is in the range of scales where a cascade of energy consistent with highly oblique kinetic Alfvénic fluctuations (KAW), eventually dissipated by electron Landau damping, has been detected. The current sheets have been found to have a size between 20-200 km, indicating that they are very localized. We will compare the observations with results coming from 2D Hall MHD, Gyrokinetic, and full Particle-in-Cell turbulence simulations. Preliminary work has highlighted promising qualitative agreement between the properties of the structures observed in the Cluster data and the current sheets generated in the simulations. With the aim of investigating the role played by those structures in dissipating the magnetic energy in the solar wind, E●J has been computed within each magnetic discontinuity. This has been made possible via a combined analysis of both STAFF-SC magnetic field data and the electric field data from the Electric Fields and Wave instrument (EFW). We describe procedures used to reduce the noise in the EFW data. The results obtained represent an effort to clarify the processes involved in the dissipation of magnetic energy in the solar wind.

  12. Near-earth Thin Current Sheets and Birkeland Currents during Substorm Growth Phase

    International Nuclear Information System (INIS)

    Sorin Zaharia; Cheng, C.Z.

    2003-01-01

    Two important phenomena observed during the magnetospheric substorm growth phase are modeled: the formation of a near-Earth (|X| ∼ 9 R E ) thin cross-tail current sheet, as well as the equatorward shift of the ionospheric Birkeland currents. Our study is performed by solving the 3-D force-balance equation with realistic boundary conditions and pressure distributions. The results show a cross-tail current sheet with large current (J φ ∼ 10 nA/m 2 ) and very high plasma β (β ∼ 40) between 7 and 10 R E . The obtained region-1 and region-2 Birkeland currents, formed on closed field lines due to pressure gradients, move equatorward and become more intense (J parallel max ∼ 3 (micro)A/m 2 ) compared to quiet times. Both results are in agreement with substorm growth phase observations. Our results also predict that the cross-tail current sheet maps into the ionosphere in the transition region between the region-1 and region-2 currents

  13. A comparison of surface properties of metallic thin film photocathodes

    CERN Document Server

    Mistry, Sonal; Valizadeh, Reza; Jones, L.B; Middleman, Keith; Hannah, Adrian; Militsyn, B.L; Noakes, Tim

    2017-01-01

    In this work the preparation of metal photocathodes by physical vapour deposition magnetron sputtering has been employed to deposit metallic thin films onto Cu, Mo and Si substrates. The use of metallic cathodes offers several advantages: (i) metal photocathodes present a fast response time and a relative insensitivity to the vacuum environment (ii) metallic thin films when prepared and transferred in vacuum can offer smoother and cleaner emitting surfaces. The photocathodes developed here will ultimately be used in S-band Normal Conducting RF (NCRF) guns such as that used in VELA (Versatile Electron Linear Accelerator) and the proposed CLARA (Compact Linear Accelerator for Research and Applications) Free Electron Laser test facility. The samples grown on Si substrates were used to investigate the morphology and thickness of the film. The samples grown onto Cu and Mo substrates were analysed and tested as photocathodes in a surface characterisation chamber, where X-Ray Photoelectron spectroscopy (XPS) was emp...

  14. Thermomagnetic marking of rare-earth-transition-metal thin films

    Science.gov (United States)

    Bartholomeusz, Brian Josef

    1989-01-01

    Analytical derivation of temperature profiles in laser-irradiated thin-film structures is hindered by the nature of the heat source terms and by the geometrical complexity that often exists. This study utilizes a combined Laplace-transform-Fourier-integral method to obtain approximate solutions for a number of simple cases. The results are used to study the thermomagnetic marking process in rare-earth-transition-metal (RE-TM) thin films, and the predictions are compared with experimental observations.

  15. Incipient plasticity in metallic thin films

    NARCIS (Netherlands)

    Soer, W. A.; De Hosson, J. Th. M.; Minor, A. M.; Shan, Z.; Asif, S. A. Syed; Warren, O. L.

    2007-01-01

    The authors have compared the incipient plastic behaviors of Al and Al-Mg thin films during indentation under load control and displacement control. In Al-Mg, solute pinning limits the ability of dislocations to propagate into the crystal and thus substantially affects the appearance of plastic

  16. 75 FR 15741 - Sheet Metal Workers Internationl Association, Local 292: Troy, MI; Notice of Termination of...

    Science.gov (United States)

    2010-03-30

    ... DEPARTMENT OF LABOR Employment and Training Administration [TA-W-71,630] Sheet Metal Workers Internationl Association, Local 292: Troy, MI; Notice of Termination of Investigation Pursuant to Section 223... on July 13, 2009 on behalf of workers of Steel Metal Workers International Association, Local 292...

  17. The Effect of Grinding and Polishing Procedure of Tool Steels in Sheet Metal Forming

    DEFF Research Database (Denmark)

    Lindvall, F.; Bergström, J.; Krakhmalev, P.

    2010-01-01

    The surface finish of tools in sheet metal forming has a large influence on the performance of the forming tool. Galling, concern of wear in sheet metal forming, is a severe form of adhesive wear where sheet material is transferred on to the tool surface. By polishing the tools to a fine surface ...... 40 and Vanadis 6 and up to ten different grinding and polishing treatments were tested against AISI 316 stainless steel. The tests showed that an optimum surface preparation might be found at the transition between abrasive and adhesive wear.......The surface finish of tools in sheet metal forming has a large influence on the performance of the forming tool. Galling, concern of wear in sheet metal forming, is a severe form of adhesive wear where sheet material is transferred on to the tool surface. By polishing the tools to a fine surface...... finish, material pick-up has traditionally been reduced, but some surface preparations withstand adhesive wear better. To investigate the effect on galling performance of different surface preparations lubricated tests have been performed using a strip reduction rig. Two different tool materials, Vancron...

  18. Mechanical characterization of auxetic stainless steel thin sheets with reentrant structure

    Science.gov (United States)

    Lekesiz, H.; Bhullar, S. K.; Karaca, A. A.; Jun, M. B. G.

    2017-08-01

    Smart materials in auxetic form present a great potential for various medical applications due to their unique deformation mechanisms along with durable infrastructure. Both analytical and finite element (FE) models are extensively used in literature to characterize mechanical response of auxetic structures but these structures are mostly thick enough to be considered as bulk material and 3D inherently. Auxetic plates in very thin form, a.e. foil, may bring numerous advantages such as very light design and better biodegradability when needed. However, there is a gap in literature on mechanical characterization of auxetic thin plates. In this study, structural analysis of very thin auxetic plates under uniaxial loading is investigated using both FE method and experimental method. 25 μm thick stainless steel (316L) plates are fabricated with reentrant texture for three different unit cell dimensions and tested under uniaxial loading using universal testing machine. 25 and 50 μm thick sheets with same cell dimensions were analyzed using implicit transient FE model including strain hardening and failure behaviors. FE results cover all the deformation schemes seen in actual tests and total deformation level matches with test results. Effect of plate thickness and cell geometry on auxetic behavior is discussed in detail using FE results. Finally, based on FE analysis results, an optimum geometry for prolonged auxetic behavior, high flexibility and high durability is suggested for future potential applications.

  19. Resistance Spot Welding of AA5052 Sheet Metal of Dissimilar Thickness

    Science.gov (United States)

    Mat Din, N. A.; Zuhailawati, H.; Anasyida, A. S.

    2016-02-01

    Resistance spot welding of dissimilar thickness of AA5052 aluminum alloy was performed in order to investigate the effect of metal thickness on the weldment strength. Resistance spot welding was done using a spot welder machine available in Coraza Systems Sdn Bhd using a hemispherical of chromium copper electrode tip with radius of 6.00 mm under 14 kA of current and 0.02 bar of pressure for all thickness combinations. Lap joint configuration was produced between 2.0 mm thick sheet and 1.2 - 3.2 mm thick sheet, respectively. Microstructure of joint showed asymmetrical nugget shape that was larger on the thicker side indicating larger molten metal volume. Joint 2.0 mm x 3.2 mm sheets has the lowest hardness in both transverse direction and through thickness direction because less heat left in the weld nugget. The microstructure shows that this joint has coarse grains of HAZ. As thickness of sheet metal increased, the failure load of the joints increased. However, there was no linear correlation established between joint strength and metal thickness due to different shape of fusion zone in dissimilar thickness sheet metal.

  20. Rapid Prototyping by Single Point Incremental Forming of Sheet Metal

    DEFF Research Database (Denmark)

    Skjødt, Martin

    2008-01-01

    explains a lot of experimental observation seen in the literature. SPIF of tailored blanks produced by friction stir welding. It is demonstrated that SPIF of tailored sheets produced by friction stir welding is possible and a promising way of combining two innovative manufacturing processes. Multi stage...

  1. Non-proportional deformation paths for sheet metal - experiments

    NARCIS (Netherlands)

    van den Boogaard, Antonius H.; van Riel, M.; Khan, A.S.; Farrokh, B

    2010-01-01

    A biaxial sheet testing device was developed that prescribe arbitrary strain paths as a combination of plane strain tension and simple shear. In this way orthogonal strain paths changes with and without unloading can be obtained as well as cyclic shear loading with combined stretching. This

  2. ANTIREFLECTION MULTILAYER COATINGS WITH THIN METAL LAYERS

    Directory of Open Access Journals (Sweden)

    L. A. Gubanova

    2016-03-01

    Full Text Available The design of anti-reflective coatings for metal surfaces of Al, Ti, N,i Cr is proposed. The coatings have the form of alternating layers of dielectric/metal/dielectric with the number of cells up to15. The method of calculation of such coatings is proposed. We have calculated the coatings of the type [HfO2/Cr/HfO2]15, [ZrO2/Ti/Al2O3]15, [ZrO2/Cr/ZrO2]15. It is shown that the proposed interference coatings provide reduction of the residual reflectance of the metal several times (from 3.5 to 6.0 in a wide spectral range (300-1000 nm. The proposed coatings can be recommended as anti-reflective coatings for energy saving solar systems and batteries, and photovoltaic cells.

  3. Thin-Sheet Inversion Modeling of Geomagnetic Deep Sounding Data Using MCMC Algorithm

    Directory of Open Access Journals (Sweden)

    Hendra Grandis

    2013-01-01

    Full Text Available The geomagnetic deep sounding (GDS method is one of electromagnetic (EM methods in geophysics that allows the estimation of the subsurface electrical conductivity distribution. This paper presents the inversion modeling of GDS data employing Markov Chain Monte Carlo (MCMC algorithm to evaluate the marginal posterior probability of the model parameters. We used thin-sheet model to represent quasi-3D conductivity variations in the heterogeneous subsurface. The algorithm was applied to invert field GDS data from the zone covering an area that spans from eastern margin of the Bohemian Massif to the West Carpathians in Europe. Conductivity anomalies obtained from this study confirm the well-known large-scale tectonic setting of the area.

  4. Development and pilot production of three ingot-source beryllium sheet metal parts

    International Nuclear Information System (INIS)

    Floyd, D.R.

    1975-01-01

    Results of an extensive development program aimed at making three, separate, structural components from beryllium, using sheet-metal fabrication methods, are presented. Ingot-source beryllium sheet at thicknesses of 0.100, 0.125, and 0.170 inch is formed in a fully-recrystallized and in a partially-recrystallized condition. The tensile yield strength is 26,000 psi after full recrystallization. After partial recrystallization, tensile yield strength is between 35,000 and 45,000 psi, depending upon sheet thickness, heat treat temperature, and time at temperature. The high yield strength is retained in the parts after forming. (U.S.)

  5. Hexagonal metal modifications and thin film ferromagnetism

    NARCIS (Netherlands)

    Hueger, E.; Wormeester, Herbert; Bauer, E.

    1999-01-01

    Epitaxial strain-stabilized hexagonal modifications can occur in many metal films grown on (100) surfaces of cubic crystals and can have a strong influence on their magnetic properties. The necessary conditions for the formation of hcp crystals, identification criteria, examples and implications for

  6. Thin current sheets caused by plasma flow gradients in space and astrophysical plasma

    Directory of Open Access Journals (Sweden)

    D. H. Nickeler

    2010-08-01

    Full Text Available Strong gradients in plasma flows play a major role in space and astrophysical plasmas. A typical situation is that a static plasma equilibrium is surrounded by a plasma flow, which can lead to strong plasma flow gradients at the separatrices between field lines with different magnetic topologies, e.g., planetary magnetospheres, helmet streamers in the solar corona, or at the boundary between the heliosphere and interstellar medium. Within this work we make a first step to understand the influence of these flows towards the occurrence of current sheets in a stationary state situation. We concentrate here on incompressible plasma flows and 2-D equilibria, which allow us to find analytic solutions of the stationary magnetohydrodynamics equations (SMHD. First we solve the magnetohydrostatic (MHS equations with the help of a Grad-Shafranov equation and then we transform these static equilibria into a stationary state with plasma flow. We are in particular interested to study SMHD-equilibria with strong plasma flow gradients perpendicular to separatrices. We find that induced thin current sheets occur naturally in such situations. The strength of the induced currents depend on the Alfvén Mach number and its gradient, and on the magnetic field.

  7. Shape optimization of a sheet swimming over a thin liquid layer

    Energy Technology Data Exchange (ETDEWEB)

    Wilkening, J.; Hosoi, A.E.

    2008-12-10

    Motivated by the propulsion mechanisms adopted by gastropods, annelids and other invertebrates, we consider shape optimization of a flexible sheet that moves by propagating deformation waves along its body. The self-propelled sheet is separated from a rigid substrate by a thin layer of viscous Newtonian fluid. We use a lubrication approximation to model the dynamics and derive the relevant Euler-Lagrange equations to simultaneously optimize swimming speed, efficiency and fluid loss. We find that as the parameters controlling these quantities approach critical values, the optimal solutions become singular in a self-similar fashion and sometimes leave the realm of validity of the lubrication model. We explore these singular limits by computing higher order corrections to the zeroth order theory and find that wave profiles that develop cusp-like singularities are appropriately penalized, yielding non-singular optimal solutions. These corrections are themselves validated by comparison with finite element solutions of the full Stokes equations, and, to the extent possible, using recent rigorous a-priori error bounds.

  8. Thin metal films in resistivity-based chemical sensing

    Czech Academy of Sciences Publication Activity Database

    Podešva, Pavel; Foret, František

    2013-01-01

    Roč. 9, č. 4 (2013), s. 642-652 ISSN 1573-4110 R&D Projects: GA ČR(CZ) GAP301/11/2055 Institutional support: RVO:68081715 Keywords : voltohmmetric sensing * chemiresistor * thin metal film * gas sensing Subject RIV: CB - Analytical Chemistry, Separation Impact factor: 1.194, year: 2013

  9. Preparation of self-supporting thin metal target films

    International Nuclear Information System (INIS)

    Wang Xiuying; Ge Suxian; Yin Jianhua; Yin Xu; Jin Genming

    1989-01-01

    The preparation method and equipment for thin metal self-supporting target without oil contamination are described. The influence of target films contaminated by oil vapor on accuracy of nuclear-physics experimental data are also discussed. The analytical results on carbon content in the prepared films of three elements show that the equipment is very effective for eliminating contamination

  10. Metal nanoparticles for thin film solar cells

    DEFF Research Database (Denmark)

    Gritti, Claudia

    Among the different renewable ways to produce energy, photovoltaic cells have a big potential and the research is now focusing on getting higher efficiency and at the same time saving the manufacturing costs improving the performance of thin film solar cells. The spectral distribution in the infr......Among the different renewable ways to produce energy, photovoltaic cells have a big potential and the research is now focusing on getting higher efficiency and at the same time saving the manufacturing costs improving the performance of thin film solar cells. The spectral distribution...... characterized. Spectral responses are measured and in two types of measured GaAs solar cells (with Au and Ag nanoparticles) there was no clear efficiency enhancement in the NIR spectral range. In the case of Au nanoparticles it could be explained in similar way to the absorption data: the effect being broad...... cells spectral response to longer wavelengths, through possibly cheap and simple technologies: EBL can be substituted by colloidal solutions implementation and electroless plating is not expensive and results to be effective within a broad set of parameters (size, shape, density). Another application...

  11. Thin films of metal-organic compounds and metal nanoparticle ...

    Indian Academy of Sciences (India)

    matrix. The methodology can be used to produce free-standing films. Optical limiting capability of the nanoparticle-embedded polymer film is demonstrated. Keywords. Polar crystal; uniaxial orientational order; thin film; second harmonic gen- eration; silver nanoparticle; polyvinyl alcohol; free-standing film; optical limiter.

  12. Research on NC laser combined cutting optimization model of sheet metal parts

    Science.gov (United States)

    Wu, Z. Y.; Zhang, Y. L.; Li, L.; Wu, L. H.; Liu, N. B.

    2017-09-01

    The optimization problem for NC laser combined cutting of sheet metal parts was taken as the research object in this paper. The problem included two contents: combined packing optimization and combined cutting path optimization. In the problem of combined packing optimization, the method of “genetic algorithm + gravity center NFP + geometric transformation” was used to optimize the packing of sheet metal parts. In the problem of combined cutting path optimization, the mathematical model of cutting path optimization was established based on the parts cutting constraint rules of internal contour priority and cross cutting. The model played an important role in the optimization calculation of NC laser combined cutting.

  13. Multi-scale friction modeling for sheet metal forming

    NARCIS (Netherlands)

    Hol, J.

    2013-01-01

    Finite element (FE) formability analyses are everyday practice in the metal-forming industry to reduce costs and lead time of new metal products. Although the predictive capabilities of FE software codes have improved significantly over the years, unfortunately, the experimental trial-and-error

  14. Preparation of SnS thin films with gear-like sheet appearance by close-spaced vacuum thermal evaporation

    Science.gov (United States)

    Shao, Zhangpeng; Shi, Chengwu; Chen, Junjun; Zhang, Yanru

    2017-07-01

    SnS thin films with gear-like sheet appearance were successfully prepared by close-spaced vacuum thermal evaporation using SnS powders as a source. The influence of substrate temperature on the surface morphology, chemical composition, crystal structure and optical property of SnS thin films was investigated by scanning electron microscopy, energy-dispersive spectroscopy, X-ray diffraction and ultraviolet-visible-near infrared spectroscopy. The results revealed that serration architecture appeared obviously in the edge of the SnS sheet and the strongest peak at 2𝜃=31.63∘ was broadened and many shoulder peaks were observed with increasing substrate temperature. The atomic ratio of Sn to S increased from 1:1.08 to 1:1.20, the grain size became slightly smaller and the optical absorption edge had a blueshift in the SnS thin film with decreasing substrate temperature.

  15. High Rotation Speed Friction Stir Welding for 2014 Aluminum Alloy Thin Sheets

    Science.gov (United States)

    Chen, Shujin; Zhou, Yang; Xue, Junrong; Ni, Ruiyang; Guo, Yue; Dong, Jianghui

    2017-03-01

    In this study, 2014 aluminum alloy sheets with 1 mm thickness are welded successfully by friction stir welding (FSW) robot under the condition of high rotation speed. When the high rotation speed of 10,000-16,500 rpm is applied, the lower axial pressure (less than 200 N) is obtained, which reduces stiffness requirements for equipment. Welding deformation is inevitable because high rotation speed can easily result in rapid heating rate and uneven heat input. The welding distortion caused by two cooling methods is measured, respectively, by laser range finder. The experimental results show that the welding distortion is smaller under the condition of water cooling. When the rotation speed is up to 15,000 rpm and welding speed 50-170 mm/min, the whole welding process is controllable. Under the higher rotation speed condition, the welding defects disappear gradually and more stable mechanical properties can be obtained up to 75% of base metal (ω = 16,000 rpm, ν = 110 mm/min). The results of different welding parameters demonstrate that the high rotation speed can increase material mixing and reduce the axial force (z force), and it can benefit lightweight sheet welding by using FSW robot.

  16. Observations on Mode I ductile tearing in sheet metals

    DEFF Research Database (Denmark)

    El-Naaman, Salim Abdallah; Nielsen, Kim Lau

    2013-01-01

    , and the double edge notched tension (DENT) specimen loaded in extension. Clear evidence of the alternating slant failure is observed for a normal strength steel and details on the phenomenon are brought out by grinding and polishing cross-sections in successive steps along the crack growth direction. Moreover...... of void growth (thus severe thinning in the process zone), whereas slanting is typical in high strength materials that rapidly nucleate large populations of smaller voids. © 2013 Elsevier Masson SAS. All rights reserved....

  17. Designing nanoscale constructs from atomic thin sheets of graphene, boron nitride and gold nanoparticles for advanced material applications

    Science.gov (United States)

    Jasuja, Kabeer

    2011-12-01

    Nanoscale materials invite immense interest from diverse scientific disciplines as these provide access to precisely understand the physical world at their most fundamental atomic level. In concert with this aim of enhancing our understanding of the fundamental behavior at nanoscale, this dissertation presents research on three nanomaterials: Gold nanoparticles (GNPs), Graphene and ultra-thin Boron Nitride sheets (UTBNSs). The three-fold goals which drive this research are: incorporating mobility in nanoparticle based single-electron junction constructs, developing effective strategies to functionalize graphene with nano-forms of metal, and exfoliating ultrathin sheets of Boron Nitride. Gold nanoparticle based electronic constructs can achieve a new degree of operational freedom if nanoscale mobility is incorporated in their design. We achieved such a nano-electromechanical construct by incorporating elastic polymer molecules between GNPs to form 2-dimensional (2-D) molecular junctions which show a nanoscale reversible motion on applying macro scale forces. This GNP-polymer assembly works like a molecular spring opening avenues to maneuver nano components and store energy at nano-scale. Graphene is the first isolated nanomaterial that displays single-atom thickness. It exhibits quantum confinement that enables it to possess a unique combination of fascinating electronic, optical, and mechanical properties. Modifying the surface of graphene is extremely significant to enable its incorporation into applications of interest. We demonstrated the ability of chemically modified graphene sheets to act as GNP stabilizing templates in solution, and utilized this to process GNP composites of graphene. We discovered that GNPs synthesized by chemical or microwave reduction stabilize on graphene-oxide sheets to form snow-flake morphologies and bare-surfaces respectively. These hybrid nano constructs were extensively studied to understand the effect and nature of GNPs

  18. COMPUTER CONTROLLED EXPERIMENTAL DEVICE FOR INVESTIGATIONS OF TRIBOLOGICAL INFLUENCES IN SHEET METAL FORMING

    Directory of Open Access Journals (Sweden)

    Tomislav Vujinović

    2012-05-01

    Full Text Available Sheet metal forming, especially deep drawing process is influenced by many factors. Blank holding force and drawbead displacement are two of them that can be controlled during the forming process.For this purpose, an electro-hydraulic computerized sheet-metal strip sliding device has been constructed. The basic characteristic of this device is realization of variable contact pressure and drawbead height as functions of time or stripe displacement. There are both, pressure and drawbead, ten linear and nonlinear functions. Additional features consist of the ability to measure drawing force, contact pressure, drawbead displacement etc.The device overview and first results of steel sheet stripe sliding over rounded drawbead are presented in the paper.

  19. Computer controlled experimental device for investigations of tribological influences in sheet metal forming

    Directory of Open Access Journals (Sweden)

    Milan Djordjevic

    2012-05-01

    Full Text Available Sheet metal forming, especially deep drawing process, is influenced by many factors. Blank holding force and drawbead displacement are two of them that can be controlled during the forming process. For this purpose, electro-hydraulic computerized sheet-metal strip sliding device has been constructed. Basic characteristic of this device is realization of variable contact pressure and drawbead height as functions of time or stripe displacement. There are both, pressure and drawbead, ten linear and nonlinear functions. Additional features consist of the ability to measure drawing force, contact pressure, drawbead displacement etc. Presented in the paper are the device overview and the first results of steel sheet stripe sliding over rounded  drawbead.

  20. New tribo-systems for sheet metal forming of advanced high strength steels and stainless steels

    DEFF Research Database (Denmark)

    Ceron, Ermanno

    The environmental issue, concerning the lubrication in sheet metal forming, has become considerably important in the past 10 years. Besides the fact that legislation is becoming more restrictive on the type of lubricant industry is allowed to use, many companies are embracing the path of social...... that the performance of the workpiece materials have to improve in order to satisfy higher strength and lower weight requirements. This however leads to challenges in the forming operation, especially when high surface expansion and elevated strain are involved. The challenge is to achieve long production run...... the reluctance of industry in the application of new solutions, due to the high trial costs. This project presents a new methodology for testing new environmentally friendly tribo-systems for sheet metal forming of advanced high strength steels and stainless steels. For the purpose, a new Universal Sheet...

  1. Eliminating Heavy Metals from Water with NanoSheet Minerals as Adsorbents

    Directory of Open Access Journals (Sweden)

    Shaoxian Song

    2017-12-01

    Full Text Available Heavy metals usually referred to those with atomic weights ranging from 63.5 to 200.6. Because of natural-mineral dissolution and human activities such as mining, pesticides, fertilizer, metal planting and batteries manufacture, etc., these heavy metals, including zinc, copper, mercury, lead, cadmium and chromium have been excessively released into water courses, like underground water, lake and river, etc. The ingestion of the heavy metals-contaminated water would raise serious health problems to human beings even at a low concentration. For instance, lead can bring human beings about barrier to the normal function of kidney, liver and reproductive system, while zinc can cause stomach cramps, skin irritations, vomiting and anemia. Mercury is a horrible neurotoxin that may result in damages to the central nervous system, dysfunction of pulmonary and kidney, chest and dyspnea. Chromium (VI has been proved can cause many diseases ranging from general skin irritation to severe lung carcinoma. Accordingly, the World Health Organization announced the maximum contaminant levels (MCL for the heavy metals in drinking water. There are numerous processes for eliminating heavy metals from water in order to provide citizens safe drinking water, including precipitation, adsorption, ion exchange, membrane separation and biological treatment, etc. Adsorption is considered as a potential process for deeply removing heavy metals, in which the selection of adsorbents plays a predominant role. Nano-sheet minerals as the adsorbents are currently the hottest researches in the field. They are obtained from layered minerals, such as montmorillonite, graphite and molybdenite, through the processing of intercalation, electrochemical and mechanical exfoliation, etc. Nano-sheet minerals are featured by their large specific surface area, relatively low costs and active adsorbing sites, leading to be effective and potential adsorbents for heavy metals removal from water

  2. Effect of material scatter on the plastic behavior and stretchability in sheet metal forming

    NARCIS (Netherlands)

    Wiebenga, J.H.; Atzema, E.H.; Atzema, E.H.; An, Y.G.; Vegter, H.; van den Boogaard, Antonius H.

    2014-01-01

    Robust design of forming processes is gaining attention throughout the industry. To analyze the robustness of a sheet metal forming process using Finite Element (FE) simulations, an accurate input in terms of parameter scatter is required. This paper presents a pragmatic, accurate and economic

  3. An expert system for process planning of sheet metal parts produced

    Indian Academy of Sciences (India)

    Process planning of sheet metal part is an important activity in the design of compound die. Traditional methods of carrying out this task are manual, tedious, time-consuming, error-prone and experiencebased. This paper describes the research work involved in the development of an expert system for process planning of ...

  4. Multi-scale friction modeling for sheet metal forming: the mixed lubrication regime

    NARCIS (Netherlands)

    Hol, J.; Meinders, Vincent T.; Geijselaers, Hubertus J.M.; van den Boogaard, Antonius H.

    2015-01-01

    A mixed lubrication friction model is presented to accurately account for friction in sheet metal forming FE sim-ulations. The advanced friction model comprises a coupling between a hydrodynamic friction model and a boundary lubrication friction model, based on the lubricant film thickness. Mixed

  5. Friction and lubrication modeling in sheet metal forming simulations of a Volvo XC90 inner door

    NARCIS (Netherlands)

    Sigvant, M.; Pilthammar, J.; Hol, J.; Wiebenga, J.H.; Chezan, A.R.; Carleer, B.D.; Carleer, B.D.; van den Boogaard, Antonius H.

    2016-01-01

    The quality of sheet metal formed parts is strongly dependent on the tribology, friction and lubrication conditions that are acting in the actual production process. Although friction is of key importance, it is currently not considered in detail in stamping simulations. This paper presents a

  6. Wrinkling criteria in sheet metal forming for single sided contact situation and its application

    NARCIS (Netherlands)

    Nagy, Geza T.; Valkering, Kasper; Huetink, Han

    2005-01-01

    The general wrinkling theory based on the rate formulation of the principle of virtual work has been applied in a number of studies on wrinkling during sheet metal forming. No contact with the die was allowed. In this study it is shown that with the right choice of wrinkling modes, the theory can

  7. Testing and modelling of industrial tribo-systems for sheet metal forming

    DEFF Research Database (Denmark)

    Friis, Kasper Leth; Nielsen, Peter Søe; Bay, Niels

    2008-01-01

    Galling is a well-known problem in sheet metal forming of tribological difficult materials such as stainless steel. In this work new, environmentally friendly lubricants and wear resistant tool materials are tested in a laboratory environment using a strip reduction test as well as in a real prod...

  8. An expert system for process planning of sheet metal parts produced ...

    Indian Academy of Sciences (India)

    Process planning of sheet metal part is an important activity in the design of compound die. Traditional methods of carrying out this task are manual, tedious, time-consuming, error-prone and experiencebased. This paper describes the research work involved in the development of an expert system for process planning of ...

  9. Methodology development for the sustainability process assessment of sheet metal forming of complex-shaped products

    International Nuclear Information System (INIS)

    Pankratov, D L; Kashapova, L R

    2015-01-01

    A methodology was developed for automated assessment of the reliability of the process of sheet metal forming process to reduce the defects in complex components manufacture. The article identifies the range of allowable values of the stamp parameters to obtain defect-free punching of spars trucks. (paper)

  10. Zoom lens designs for use in sheet metal cutting by high power CO2-lasers

    NARCIS (Netherlands)

    Beckmann, L.H.J.F.; Maerten, O.

    1993-01-01

    For best results and the highest speed of cutting sheet metal by high power lasers, the numerical aperture of the focussed beam must be properly matched to the material thickness. To alleviate the need for frequent changes of fixed-focal-length lenses a zoom lens system which allows fast and

  11. Determination of crystallographic young’s modulus for sheet metals by in situ neutron diffraction

    Science.gov (United States)

    Vitzthum, S. J.; Hartmann, C.; Weiss, H. A.; Baumgartner, G.; Hofmann, M.; Volk, W.

    2017-09-01

    Elastic recovery is an important issue in sheet metal forming, especially in the context of the upcoming use of high strength steels due to shifted relations between Young’s modulus and strength. One important factor when it comes to elastic recovery prediction is a deep understanding for the elasto-plastic characteristics of the material. Today in general simple elastic behavior with constant Young’s modulus and Poisson’s ratio is assumed. Macroscopic analysis in standard tests shows that these assumptions are insufficient for an appropriate prediction of elastic recovery in sheet metal forming, which is why different phenomenological correlation models are derived. An experimental setup and microscopic investigation to further prove these models and to verify the approaches on another scale for sheet metals is presented within this paper. In the study microscopic deformation behavior of loading and unloading of a HC260LA sheet metal is analysed using in-situ neutron diffraction. Based on the lattice plane strains an orientation specific crystallographic Young’s modulus for different rolling directions is determined.

  12. Improving resistance welding of aluminum sheets by addition of metal powder

    DEFF Research Database (Denmark)

    Al Naimi, Ihsan K.; Al-Saadi, Moneer H.; Daws, Kasim M.

    2015-01-01

    2024 and AA7075) are investigated for the resistance spot welding of AA1050 aluminum sheets of three different thicknesses. Microstructural and mechanical analysis demonstrates that significant improvement in weld bead morphology and strength are obtained with the addition of metal powder...

  13. Multi-Axial Deformation Setup for Microscopic Testing of Sheet Metal to Fracture

    NARCIS (Netherlands)

    Tasan, C.C.; Hoefnagels, J.P.M.; Dekkers, E.C.A.; Geers, M.G.D.

    2012-01-01

    While the industrial interest in sheet metal with improved specific-properties led to the design of new alloys with complex microstructures, predicting their safe forming limits and understanding their microstructural deformation mechanisms remain as significant challenges largely due to the

  14. Lithium Adsorption on Graphene: From Isolated Adatoms to Metallic Sheets.

    Science.gov (United States)

    Garay-Tapia, A M; Romero, Aldo H; Barone, Veronica

    2012-03-13

    We have studied Li adsorption on graphene for Li concentrations ranging from about 1% to 50% by means of density functional theory calculations. At low adsorbant densities, we observe a strong ionic interaction characterized by a substantial charge transfer from the adatoms to the substrate. In this low concentration regime, the electronic density around the Li adatoms is well localized and does not contribute to the electronic behavior in the vicinity of the Fermi level. For larger concentrations, we observe the formation of a chemically bound Li layer characterized by a stronger binding energy as well as a significant density of states above the Fermi level coming from both graphene and the two-dimensional Li sheet.

  15. Method of forming a thin unbacked metal foil

    Science.gov (United States)

    Duchane, David V.; Barthell, Barry L.

    1984-01-01

    In a method of forming a thin (foil having a desired curviplanar shape, a soluble polymeric film, preferably comprising polyvinyl alcohol, is formed on a supporting structure having a shape that defines the desired shape of the foil product. A layer of metal foil is deposited onto one side of the soluble film, preferably by vacuum vapor deposition. The metallized film is then immersed in a suitable solvent to dissolve the film and thereby leave the metal foil as an unbacked metal foil element mounted on the supporting structure. Aluminum foils less than 0.2 .mu.m (2,000 .ANG.) thick and having an areal density of less than 54 .mu.g/cm.sup.2 have been obtained.

  16. Form and position measurement of sheet metal parts by boundary outlines extracting strategy

    Science.gov (United States)

    Ma, Liqun; Fan, Jingjing; Zhou, Zili; Li, Yongqian

    2017-08-01

    This paper proposes a new strategy of extracting boundary points from scanning point cloud (SPC) data of sheet metal parts (SMPs). This strategy is suitable for bending SMPs with slowly changing surfaces. To cope with the problem that the SMP is too thin to have enough points of its lateral surface to be calculated for the boundary outline, the boundary points are obtained by moving ridge points which is the maximum curvature points on the marginal of parts along theoretical position direction. In this article, the strategy is explained firstly and then carried out on two different experimental SMPs. The strategy contains several steps. Firstly, we construct a slice set called multiple direction slices (MDS) along a curve fitted by boundary points of SPC. Then marginal point data (MPD) is obtained completely and accurately by MDS. And then the chamfer arc data is extracted from MPD by setting identification model of chamfer arc's two endpoints. Then the ridge points which are the maximal curvature points of chamfer arc data are picked out from chamfer arc data. Finally, by moving the ridge points along a certain direction for a fixed distance, the boundary points are calculated out. Two experiments are carried out to identify position error and form error of the extracted boundary points. The measurement results of boundary outlines of a 6mm thick SMP from a three coordinate measuring machine (CMM) is taken as reference in the first experiment. The second experiment regards theoretical boundary outline as reference. Both two experiments demonstrate the effectiveness of the strategy.

  17. Metallic and Ceramic Thin Film Thermocouples for Gas Turbine Engines

    Directory of Open Access Journals (Sweden)

    Otto J. Gregory

    2013-11-01

    Full Text Available Temperatures of hot section components in today’s gas turbine engines reach as high as 1,500 °C, making in situ monitoring of the severe temperature gradients within the engine rather difficult. Therefore, there is a need to develop instrumentation (i.e., thermocouples and strain gauges for these turbine engines that can survive these harsh environments. Refractory metal and ceramic thin film thermocouples are well suited for this task since they have excellent chemical and electrical stability at high temperatures in oxidizing atmospheres, they are compatible with thermal barrier coatings commonly employed in today’s engines, they have greater sensitivity than conventional wire thermocouples, and they are non-invasive to combustion aerodynamics in the engine. Thin film thermocouples based on platinum:palladium and indium oxynitride:indium tin oxynitride as well as their oxide counterparts have been developed for this purpose and have proven to be more stable than conventional type-S and type-K thin film thermocouples. The metallic and ceramic thin film thermocouples described within this paper exhibited remarkable stability and drift rates similar to bulk (wire thermocouples.

  18. Development of oil canning index model for sheet metal forming products with large curvature

    Science.gov (United States)

    Kim, Honglae; Lee, Seonggi; Murugesan, Mohanraj; Hong, Seokmoo; Lee, Shanghun; Ki, Juncheol; Jung, Hunchul; Kim, Naksoo

    2017-09-01

    Oil canning is predominantly caused by unequal stretches and heterogeneous stress distributions in steel sheets, which affects the appearance of components and develop noise and vibration problems. This paper proposes the formulation of an Oil canning index (OCI) model that can predict the occurrence of oil canning in the sheet metal. To investigate the influence of material properties, we used electro-galvanized (EGI) and galvanized (GI) steel sheets with different thicknesses and processing conditions. Furthermore, this paper presents an appropriate experimental and numerical procedure for determining the sheet stiffness and indentation properties to evaluate the oil canning results. Experiments were carried out by varying the tensile force over different materials, thicknesses, and bead force. Comparison of the discrete results obtained from these experiments confirmed that the product shape characteristics, such as curvature, have a significant influence on the oil canning occurrence. Based on the results, we propose the new OCI model, which can effectively predict the oil canning occurrence owing to the shape curvature. Verification of the accuracy and usability of our model has been carried out by simulating the experiments that were done with the sheet metal. The authors observed a good agreement between the experimental and numerical results from the model. This research work can be considered as a very effective method for eliminating appearance defects from the automobile products.

  19. Size Effects on Mechanical Properties of Copper Thin Sheet in Uniaxial Tensile Tests

    Directory of Open Access Journals (Sweden)

    Feng GONG

    2014-12-01

    Full Text Available Microforming offers a reliable method for mass production of micro parts with low cost and high precision. However, to form micro parts is more difficult than macro parts because of size effects. Uniaxial tensile tests are carried out to study the size effects on mechanical properties of copper C1100 thin sheet at room temperature on a universal testing machine. The materials are thermally treated at 873 K for 12 h in nitrogen atmosphere, and the specimens with thickness varying from 0.32 mm to 0.04 mm are manufactured by slow feeding wire cutting with initial gauge widths of 8, 4, 2, and 1 mm. In addition, a non-contact measurement device is developed to reduce the error of the contact measurement method. The results show that the size effects on mechanical property are obvious. The flow stress and elongation decrease dramatically with the decreasing specimen size. The reason for this phenomenon is also discussed by scanning electron microscope (SEM observation and theoretical analysis. DOI: http://dx.doi.org/10.5755/j01.ms.20.4.5958

  20. Titanium Alloys Thin Sheet Welding with the Use of Concentrated Solar Energy

    Science.gov (United States)

    Pantelis, D. I.; Kazasidis, M.; Karakizis, P. N.

    2017-12-01

    The present study deals with the welding of titanium alloys thin sheets 1.3 mm thick, with the use of concentrated solar energy. The experimental part of the work took place at a medium size solar furnace at the installation of the Centre National de la Recherche Scientifique, at Odeillo, in Southern France, where similar and dissimilar defect-free welds of titanium Grades 4 and 6 were achieved, in the butt joint configuration. After the determination of the appropriate welding conditions, the optimum welded structures were examined and characterized microstructurally, by means of light optical microscopy, scanning electron microscopy, and microhardness testing. In addition, test pieces extracted from the weldments were tested under uniaxial tensile loading aiming to the estimation of the strength and the ductility of the joint. The analysis of the experimental results and the recorded data led to the basic concluding remarks which demonstrate increased hardness distribution inside the fusion area and severe loss of ductility, but adequate yield and tensile strength of the welds.

  1. Metal-insulator transition in epitaxial vanadium sesquioxide thin films

    Science.gov (United States)

    Allimi, Bamidele S.

    Of all the transition metal oxides which exhibit metal-insulator transitions (MIT), one of the most extensively studied in recent years is the vanadium sesquioxide (V2O3), both from experimental and theoretical point of view. At a transition temperature of about 160 K at an ambient pressure of 1 atm, pure V2O3 transforms from a rhombohedral paramagnetic metallic (PM) to a monoclinic antiferromagnetic insulating (AFI) phase upon cooling, with a jump in the resistivity of about seven orders of magnitude. Experimental studies have focused more on bulk V2O3 and recently there have been significant interest in thin film fabrication of this material due to potential applications as thermal sensors, current limiters, Positive Temperature Coefficient (PTC) thermistors, and optical switches. This study addresses the deposition, characterization, and properties of high-quality epitaxial V2O3 thin films grown on a-, c-Al2O3 and c-LiTaO 3 substrates by a straightforward method of pulsed laser deposition (PLD). Various characterization techniques including X-ray diffraction, atomic force microscopy, scanning electron microscopy, and X-ray photoemission spectroscopy were used to examine the structural, crystallographic, and surface properties, while four point probe resistivity measurements were used to examine the electrical properties of the films. V2O3 thin films of different thicknesses ranging from 10-450 nm were deposited on c-Al 2O3 and c-LiTaO3 substrates by PLD to understand also the role of epitaxial strains. Resistivity measurements showed that depending on the thicknesses of films, different electrical transitions were exhibited by the samples. While some of the samples displayed the expected metal-insulator transition typical of bulk V2O3, some showed insulating behavior only and others exhibited metallic characteristics only over the whole temperature range. For example, for films on c-LiTaO3 with increasing film thickness, first an insulator-insulator, then a

  2. Springback prediction in sheet metal forming process based on the hybrid SA

    International Nuclear Information System (INIS)

    Guo Yuqin; Jiang Hong; Wang Xiaochun; Li Fuzhu

    2005-01-01

    In terms of the intensive similarity between the sheet metal forming-springback process and that of the annealing of metals, it is suggested that the simulation of the sheet metal forming process is performed with the Nonlinear FEM and the springback prediction is implemented by solving the large-scale combinational optimum problem established on the base of the energy descending and balancing in deformed part. The BFGS-SA hybrid SA approach is proposed to solve this problem and improve the computing efficiency of the traditional SA and its capability of obtaining the global optimum solution. At the same time, the correlative annealing strategies for the SA algorithm are determined in here. By comparing the calculation results of sample part with those of experiment measurement at the specified sections, the rationality of the schedule of springback prediction used and the validity of the BFGS-SA algorithm proposed are verified

  3. Mesh refinement study and experimental validation for stretch bending of sheet metals

    Science.gov (United States)

    Raupach, M.; Kreissl, S.; Vuaille, L.; Möller, T.; Friebe, H.; Volk, W.

    2017-09-01

    For sheet metal parts with small radii and large bending angles, the sheet metal forming simulation reaches their application limits. Alternatives are complex shell formulations and volume elements. For volume elements, the necessary number of elements over the thickness is important. Valid values are not available depending on discrete radii. Therefore in this work, a convergence study is performed using the example of an angular stretch bend test with a radius to thickness ratio of 1. For various states of mesh refinement, simulations are performed, various results are presented, analysed and discussed with regard to convergence behaviour to the necessary number of elements in thickness direction. Recommendations for suitable validation variables are derived. Based on the refinement study, a simulation model for an experimental validation is developed. The experiments are carried out in a sheet metal forming machine. Experimental angular stretch bend test with a punch radius of 1 mm are performed until failure and the strain distribution on the top side of the sheet is measured. Finally, simulation and experiments are compared based on the surface strain.

  4. Feasibility Study on Flexibly Reconfigurable Roll Forming Process for Sheet Metal and Its Implementation

    Directory of Open Access Journals (Sweden)

    Jun-Seok Yoon

    2014-06-01

    Full Text Available A multicurved sheet metal surface for a skin structure has usually been manufactured using a conventional die forming process involving the use of both a die and a press machine in accordance with the product shape. However, such processes are economically inefficient because additional production costs are incurred for the development and management of forming tools. To overcome this drawback, many alternative processes have been developed; however, these still suffer from problems due to defects such as dimples and wrinkles occurring in the sheet. In this study, a new sheet metal forming process called the flexibly reconfigurable roll forming (FRRF process is proposed as an alternative to existing processes. Unlike existing processes, FRRF can reduce additional production costs resulting from material loss and significantly reduce forming errors. Furthermore, it involves the use of a smaller apparatus. The methodology and applicable procedure of the FRRF process are described. Numerical forming simulations of representative multicurved sheet surfaces are conducted using FEM. In addition, a simple apparatus is developed for verifying the feasibility of this process, and a doubly curved metal is formed to verify the applicability of the reconfigurable roller, a critical component in this forming process.

  5. Pre-combustion CO2 capture by transition metal ions embedded in phthalocyanine sheets.

    Science.gov (United States)

    Lü, Kun; Zhou, Jian; Zhou, Le; Chen, X S; Chan, Siew Hwa; Sun, Qiang

    2012-06-21

    Transition metal (TM) embedded two-dimensional phthalocyanine (Pc) sheets have been recently synthesized in experiments [M. Abel, S. Clair, O. Ourdjini, M. Mossoyan, and L. Porte, J. Am. Chem. Soc. 133, 1203 (2010)], where the transition metal ions are uniformly distributed in porous structures, providing the possibility of capturing gas molecules. Using first principles and grand canonical Monte Carlo simulations, TMPc sheets (TM = Sc, Ti, and Fe) are studied for pre-combustion CO(2) capture by considering the adsorptions of H(2)/CO(2) gas mixtures. It is found that ScPc sheet shows a good selectivity for CO(2), and the excess uptake capacity of single-component CO(2) on ScPc sheet at 298 K and 50 bar is found to be 2949 mg/g, larger than that of any other reported porous materials. Furthermore, electrostatic potential and natural bond orbital analyses are performed to reveal the underlying interaction mechanisms, showing that electrostatic interactions as well as the donation and back donation of electrons between the transition metal ions and the CO(2) molecules play a key role in the capture.

  6. Shubnikov de Haas quantum oscillation of the surface states in the metallic Bismuth Telluride sheets

    OpenAIRE

    Chen, Taishi; Han, Junhao; Li, Zhaoguo; Song, Fengqi; Zhao, Bo; Wang, Xuefeng; Wang, Baigeng; Wan, Jianguo; Han, Min; Zhang, Rong; Wang, Guanghou

    2013-01-01

    Metallic Bi2Te3 crystalline sheets with the room-temperature resistivity of above 10 m{\\Omega} cm were prepared and their magnetoresistive transport was measured in a field of up to 9 Tesla. The Shubnikov de Haas oscillations were identified from the secondly-derived magnetoresistance curves. While changing the angle between the field and normal axis of the sheets, we find that the oscillation periods present a cosine dependence on the angle. This indicates a two-dimensional transport due to ...

  7. Microstructural evolution in warm-rolled and cold-rolled strip cast 6.5 wt% Si steel thin sheets and its influence on magnetic properties

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Xianglong, E-mail: 215454278@qq.com; Liu, Zhenyu, E-mail: zyliu@mail.neu.edu.cn; Li, Haoze; Wang, Guodong

    2017-07-01

    Highlights: • The experimental materials used in the study are based on strip casting. • Magnetic properties between warm rolled and cold rolled sheets are investigated. • Cold rolled 6.5% Si sheet has better magnetic properties than warm rolled sheet. • The γ and λ-fiber recrystallization textures can be optimized after cold rolling. • Cold rolling should be more suitable for fabricating 6.5% Si steel thin sheets. - Abstract: 6.5 wt% Si steel thin sheets were usually fabricated by warm rolling. In our previous work, 6.5 wt% Si steel thin sheets with good magnetic properties had been successfully fabricated by cold rolling based on strip casting. In the present work, the main purposes were to find out the influences of warm rolling and cold rolling on microstructures and magnetic properties of the thin sheets with the thickness of 0.2 mm, and to confirm which rolling method was more suitable for fabricating 6.5 wt% Si steel thin sheets. The results showed that the cold rolled sheet could obtain good surface quality and flatness, while the warm rolled sheet could not. The intensity of γ-fiber rolling texture (<1 1 1>//ND) of cold rolled specimen was weaker than that of the warm rolled specimen, especially for the {1 1 1}<1 1 2> component at surface layer and {1 1 1}<1 1 0> component at center layer. After the same annealing treatment, the cold rolled specimen, which had higher stored energy and weaker intensity of γ-fiber rolling texture, could obtain smaller recrystallization grain size, weaker intensity of γ-fiber recrystallization texture and stronger intensity of λ-fiber recrystallization texture. Therefore, due to the good surface quality, smaller recrystallization grain size and optimum recrystallization texture, the cold rolled specimen possessed improved magnetic properties, and cold rolling should be more suitable for fabricating 6.5 wt% Si steel thin sheets.

  8. Effects of die quench forming on sheet thinning and 3-point bend testing of AA7075-T6

    Science.gov (United States)

    Kim, Samuel; Omer, Kaab; Rahmaan, Taamjeed; Butcher, Clifford; Worswick, Michael

    2017-10-01

    Lab-scaled AA7075 aluminum side impact beams were manufactured using the die quenching technique in which the sheet was solutionized and then quenched in-die during forming to a super saturated solid state. Sheet thinning measurements were taken at various locations throughout the length of the part and the effect of lubricant on surface scoring and material pick-up on the die was evaluated. The as-formed beams were subjected to a T6 aging treatment and then tested in three-point bending. Simulations were performed of the forming and mechanical testing experiments using the LS-DYNA finite element code. The thinning and mechanical response was predicted well.

  9. Experimental Research on the Impact of Thin-Wall Ratio and the Fillet Radius of Forming Roller on the Limiting Spinning Ratio of AMS 5504 Sheets

    Directory of Open Access Journals (Sweden)

    Kut S.

    2017-12-01

    Full Text Available Results of experimental investigations of metal spinning process of AMS 5504 sheets. cylindrical drawpieces with use of discs-shaped sheet with various diameter and thickness were shown in this work. Tests were performed on two roller metal spinning machine of a vertical axis Leifeld SFC 800 V500.

  10. Compression deformation behaviors of sheet metals at various clearances and side forces

    Directory of Open Access Journals (Sweden)

    Zhan Mei

    2015-01-01

    Full Text Available Modeling sheet metal forming operations requires understanding of plastic behaviors of sheet metals along non-proportional strain paths. The plastic behavior under reversed uniaxial loading is of particular interest because of its simplicity of interpretation and its application to material elements drawn over a die radius and underwent repeated bending. However, the attainable strain is limited by failures, such as buckling and in-plane deformation, dependent on clearances and side forces. In this study, a finite element (FE model was established for the compression process of sheet specimens, to probe the deformation behavior. The results show that: With the decrease of the clearance from a very large value to a very small value, four defects modes, including plastic t-buckling, micro-bending, w-buckling, and in-plane compression deformation will occur. With the increase of the side force from a very small value to a very large value, plastic t-buckling, w-buckling, uniform deformation, and in-plane compression will occur. The difference in deformation behaviors under these two parameters indicates that the successful compression process without failures for sheet specimens only can be carried out under a reasonable side force.

  11. Defect features, texture and mechanical properties of friction stir welded lap joints of 2A97 Al-Li alloy thin sheets

    International Nuclear Information System (INIS)

    Chen, Haiyan; Fu, Li; Liang, Pei; Liu, Fenjun

    2017-01-01

    1.4 mm 2A97 Al-Li alloy thin sheets were welded by friction stir lap welding using the stirring tools with different pin length at different rotational speeds. The influence of pin length and rotational speed on the defect features and mechanical properties of lap joints were investigated in detail. Microstructure observation shows that the hook defect geometry and size mainly varies with the pin length instead of the rotational speed. The size of hook defects on both the advancing side (AS) and the retreating side (RS) increased with increasing the pin length, leading to the effective sheet thickness decreased accordingly. Electron backscatter diffraction analysis reveals that the weld zones, especially the nugget zone (NZ), have the much lower texture intensity than the base metal. Some new texture components are formed in the thermo-mechanical affected zone (TMAZ) and the NZ of joint. Lap shear test results show that the failure load of joints generally decreases with increasing the pin length and the rotational speed. The joints failed during the lap shear tests at three locations: the lap interface, the RS of the top sheet and the AS of the bottom sheet. The fracture locations are mainly determined by the hook defects. - Highlights: • Hook defect size mainly varies with the pin length of stirring tool. • The proportion of LAGBs and substructured grains increases from NZ to TMAZ. • Weld zones, especially the NZ, have the much lower texture intensity than the BM. • Lap shear failure load and fracture location of joints is relative to the hook defects.

  12. Spontaneous formation of stringlike clusters and smectic sheets for colloidal rods confined in thin wedgelike gaps.

    Science.gov (United States)

    Maeda, Hideatsu; Maeda, Yoshiko

    2013-08-20

    Monodispersed colloidal rods of β-FeOOH with sizes ranging from 270 to 580 nm in length and 50 to 80 nm in width were synthesized. Narrow wedgelike gaps (0 to 700 nm in height) were formed around the inner bottom edge of the suspension glass cells. Optical microscopic observations revealed the formation of stringlike clusters of the rods and smectic sheets (by spontaneous side-by-side clustering of the strings) in the isotropic phase of the rod suspensions confined in narrow gaps; the electrolyte (HCl) concentrations of the suspensions are 5-40 mM, at which inter-rod interactions are attractive. The strings exhibit different colors that were used to investigate the structures of the strings with the help of interference color theory for thin films. The results are as follows. (1) The rods, lying flat on the gap bottom, are connected side-by-side and stacked upward to form stringlike clusters with different thicknesses depending on the gap height. (2) The stacking numbers (N(sr)) of the rods are estimated to be 1-5. With N(sr) increasing from 2 to 5, the volume fractions (ϕ) of the rods in the strings increased typically from 0.25-0.3 to 0.35-0.42 to reach limiting values (close to the ϕ values of the rods in the bulk smectic phase). (3) Unexpected low-ϕ strings are found in regions with an intermediate height in the gaps. These behaviors of ϕ may be caused by thermal fluctuations of the strings.

  13. Friction and lubrication modeling in sheet metal forming simulations of a Volvo XC90 inner door

    Science.gov (United States)

    Sigvant, M.; Pilthammar, J.; Hol, J.; Wiebenga, J. H.; Chezan, T.; Carleer, B.; van den Boogaard, A. H.

    2016-11-01

    The quality of sheet metal formed parts is strongly dependent on the tribology, friction and lubrication conditions that are acting in the actual production process. Although friction is of key importance, it is currently not considered in detail in stamping simulations. This paper presents a selection of results considering friction and lubrication modeling in sheet metal forming simulations of the Volvo XC90 right rear door inner. For this purpose, the TriboForm software is used in combination with the AutoForm software. Validation of the simulation results is performed using door inner parts taken from the press line in a full-scale production run. The results demonstrate the improved prediction accuracy of stamping simulations by accounting for accurate friction and lubrication conditions, and the strong influence of friction conditions on both the part quality and the overall production stability.

  14. The concept of virtual material testing and its application to sheet metal forming simulations

    OpenAIRE

    Butz, A.; Pagenkopf, J.; Baiker, M.; Helm, D.

    2016-01-01

    A crystal plasticity based full-field microstructure simulation approach is used to virtually determine mechanical properties of sheet metals. Microstructural features like the specific grain morphology and the crystallographic texture are taken into account to predict the plastic anisotropy. A special focus is on the determination of the Lankford coefficients and on the yield surface under plane stress conditions. Compared to experimental procedures, virtual material testing allows to genera...

  15. Multiobjective Optimization for Fixture Locating Layout of Sheet Metal Part Using SVR and NSGA-II

    OpenAIRE

    Yuan Yang; Zhongqi Wang; Bo Yang; Zewang Jing; Yonggang Kang

    2017-01-01

    Fixture plays a significant role in determining the sheet metal part (SMP) spatial position and restraining its excessive deformation in many manufacturing operations. However, it is still a difficult task to design and optimize SMP fixture locating layout at present because there exist multiple conflicting objectives and excessive computational cost of finite element analysis (FEA) during the optimization process. To this end, a new multiobjective optimization method for SMP fixture locating...

  16. Tool degradation during sheet metal forming of three stainless steel alloys

    DEFF Research Database (Denmark)

    Wadman, Boel; Nielsen, Peter Søe; Wiklund, Daniel

    2010-01-01

    degradation was analysed by the strip reduction test, simulating resistance to galling during ironing. It was shown that the surface condition of both the tools and the sheet metal was of importance to the galling resistance. Numerical simulations of the experimental tests were compared with the experimental...... test results. The software program DEFORM™ 3D was used to analyse the pressure and temperature development in the tool/work piece interface during strip reduction....

  17. Thin films of metal oxides on metal single crystals: Structure and growth by scanning tunneling microscopy

    International Nuclear Information System (INIS)

    Galloway, H.C.

    1995-12-01

    Detailed studies of the growth and structure of thin films of metal oxides grown on metal single crystal surfaces using Scanning Tunneling Microscopy (STM) are presented. The oxide overlayer systems studied are iron oxide and titanium oxide on the Pt(III) surface. The complexity of the metal oxides and large lattice mismatches often lead to surface structures with large unit cells. These are particularly suited to a local real space technique such as scanning tunneling microscopy. In particular, the symmetry that is directly observed with the STM elucidates the relationship of the oxide overlayers to the substrate as well as distinguishing, the structures of different oxides

  18. Battery with a microcorrugated, microthin sheet of highly porous corroded metal

    Science.gov (United States)

    LaFollette, Rodney M.

    2005-09-27

    Microthin sheet technology is disclosed by which superior batteries are constructed which, among other things, accommodate the requirements for high load rapid discharge and recharge, mandated by electric vehicle criteria. The microthin sheet technology has process and article overtones and can be used to form thin electrodes used in batteries of various kinds and types, such as spirally-wound batteries, bipolar batteries, lead acid batteries silver/zinc batteries, and others. Superior high performance battery features include: (a) minimal ionic resistance; (b) minimal electronic resistance; (c) minimal polarization resistance to both charging and discharging; (d) improved current accessibility to active material of the electrodes; (e) a high surface area to volume ratio; (f) high electrode porosity (microporosity); (g) longer life cycle; (h) superior discharge/recharge characteristics; (i) higher capacities (A.multidot.hr); and (j) high specific capacitance.

  19. Optical methods for thickness measurements on thin metal films.

    Science.gov (United States)

    Pokrowsky, P

    1991-08-01

    The thickness and the dielectric constants of thin metal films on glass substrates are determined by two different methods. The first method is a combination of transmission and ellipsometer measurements (TELL method) and the second is based on attenuated total reflection (ATR method in the Kretschmann arrangement). For comparison, both methods are applied to gold films within a thickness range of 20-80 nm. Furthermore, the TELL method was applied to chromium films of thicknesses up to 150 nm. All experiments are done with a He-Ne laser at 633-nm wavelength.

  20. Modeling and Control of the Springback Effect in the Bottom Sheet Metal Part One-Stage Drawing Process

    Directory of Open Access Journals (Sweden)

    A. S. Chumadin

    2014-01-01

    Full Text Available The main objective of this study is to reduce a manufacturing complexity of bottom sheet metal parts by improving the accuracy of parts produced. This study is aimed at using the finite element analysis to prove assumptions that there is a transition frontier between the processes of forming and drawing, and there are capabilities to control springback effect by moving this frontier positions.The process, the stress-strain state of which in the dome corresponds to the process of forming parts, and in the flange area to the drawing process, was considered to be a formingdrawing process.Based on previous studies, techniques to reduce a springback have been proposed which enable us to use three calculation schemes for the process simulation:The frontier transition position control between the processes of forming and drawing by changing the contact pressure on the flange by varying the frictions coefficients on the die and binder surfaces;Springback manage through the additional tensile forces in the flange area of the blank;Springback manage through the technological insert at the first process stage.For ease of comparison with previous research results the same geometric parameters and material properties of the items are used in the simulation.The springback analysis used a finite element method in the AutoFormTM incremental module with automatically mashed and standard tolerance computation properties. The blank, binder, punch, and die were then imported to the module by CATIATM interface in .iges format.The calculation has shown that the optimal value for the least thinning and springback parts are available for the second scheme whereby ring punch makes additional tension in the flange area (from 1.09 to 0.35 mm with thinning from 0.80 to 0.73 mm. The use of flange retention of sheet blank at the expense of variable frictional forces showed the springback value reduction by 4 times (from 1.09 to 0.27 mm. However thinning was 16% (from 0.80 to

  1. Process Simulation of Aluminium Sheet Metal Deep Drawing at Elevated Temperatures

    International Nuclear Information System (INIS)

    Winklhofer, Johannes; Trattnig, Gernot; Lind, Christoph; Sommitsch, Christof; Feuerhuber, Hannes

    2010-01-01

    Lightweight design is essential for an economic and environmentally friendly vehicle. Aluminium sheet metal is well known for its ability to improve the strength to weight ratio of lightweight structures. One disadvantage of aluminium is that it is less formable than steel. Therefore complex part geometries can only be realized by expensive multi-step production processes. One method for overcoming this disadvantage is deep drawing at elevated temperatures. In this way the formability of aluminium sheet metal can be improved significantly, and the number of necessary production steps can thereby be reduced. This paper introduces deep drawing of aluminium sheet metal at elevated temperatures, a corresponding simulation method, a characteristic process and its optimization. The temperature and strain rate dependent material properties of a 5xxx series alloy and their modelling are discussed. A three dimensional thermomechanically coupled finite element deep drawing simulation model and its validation are presented. Based on the validated simulation model an optimised process strategy regarding formability, time and cost is introduced.

  2. Development of a Prediction Model Based on RBF Neural Network for Sheet Metal Fixture Locating Layout Design and Optimization.

    Science.gov (United States)

    Wang, Zhongqi; Yang, Bo; Kang, Yonggang; Yang, Yuan

    2016-01-01

    Fixture plays an important part in constraining excessive sheet metal part deformation at machining, assembly, and measuring stages during the whole manufacturing process. However, it is still a difficult and nontrivial task to design and optimize sheet metal fixture locating layout at present because there is always no direct and explicit expression describing sheet metal fixture locating layout and responding deformation. To that end, an RBF neural network prediction model is proposed in this paper to assist design and optimization of sheet metal fixture locating layout. The RBF neural network model is constructed by training data set selected by uniform sampling and finite element simulation analysis. Finally, a case study is conducted to verify the proposed method.

  3. Final Air Toxics Standards for Clay Ceramics Manufacturing, Glass Manufacturing, and Secondary Nonferrous Metals Processing Area Sources Fact Sheet

    Science.gov (United States)

    This page contains a December 2007 fact sheet with information regarding the National Emissions Standards for Hazardous Air Pollutants (NESHAP) for Clay Ceramics Manufacturing, Glass Manufacturing, and Secondary Nonferrous Metals Processing Area Sources

  4. Effect of alloying and heat treatment on mechanical properties of thin sheet molybdenum

    International Nuclear Information System (INIS)

    Nesgovorov, V.V.; Tegaj, Eh.F.; Mikhridinov, R.M.; Ovchinnikov, M.A.

    1978-01-01

    The effect of minor additives (0.12% Mn, 0.03% LaB 6 and 0.025% B) on plasticity and mechanical anisotropy of annealed molibdenum sheets has been studied. Recrystallization during annealing was investigated. The additives were found to improve plasticity of molibdenum sheets and to reduce the mechanical anisotropy

  5. Development of a new biaxial testing system for generating forming limit diagrams for sheet metals under hot stamping conditions

    OpenAIRE

    Shao, Z; Li, N; Lin, J; Dean, TA

    2016-01-01

    Conventional experimental approaches used to generate forming limit diagrams (FLDs) for sheet metals at different linear strain paths are not applicable to hot stamping and cold die quenching processes because cooling occurs prior to deformation and consistent values of heating rate, cooling rate, deformation temperature and strain rate are not easy to obtain. A novel biaxial testing system for use in a Gleeble testing machine has been adopted to generate forming limits of sheet metals, inclu...

  6. TXRF analysis of trace metals in thin silicon nitride films

    International Nuclear Information System (INIS)

    Vereecke, G.; Arnauts, S.; Verstraeten, K.; Schaekers, M.; Heyrts, M.M.

    2000-01-01

    As critical dimensions of integrated circuits continue to decrease, high dielectric constant materials such as silicon nitride are being considered to replace silicon dioxide in capacitors and transistors. The achievement of low levels of metal contamination in these layers is critical for high performance and reliability. Existing methods of quantitative analysis of trace metals in silicon nitride require high amounts of sample (from about 0.1 to 1 g, compared to a mass of 0.2 mg for a 2 nm thick film on a 8'' silicon wafer), and involve digestion steps not applicable to films on wafers or non-standard techniques such as neutron activation analysis. A novel approach has recently been developed to analyze trace metals in thin films with analytical techniques currently used in the semiconductor industry. Sample preparation consists of three steps: (1) decomposition of the silicon nitride matrix by moist HF condensed at the wafer surface to form ammonium fluosilicate. (2) vaporization of the fluosilicate by a short heat treatment at 300 o C. (3) collection of contaminants by scanning the wafer surface with a solution droplet (VPD-DSC procedure). The determination of trace metals is performed by drying the droplet on the wafer and by analyzing the residue by TXRF, as it offers the advantages of multi-elemental analysis with no dilution of the sample. The lower limits of detection for metals in 2 nm thick films on 8'' silicon wafers range from about 10 to 200 ng/g. The present study will focus on the matrix effects and the possible loss of analyte associated with the evaporation of the fluosilicate salt, in relation with the accuracy and the reproducibility of the method. The benefits of using an internal standard will be assessed. Results will be presented from both model samples (ammonium fluoride contaminated with metallic salts) and real samples (silicon nitride films from a production tool). (author)

  7. The Effect of the Use of Technological Lubricants Based on Vegetable Oils on the Process of Titanium Sheet Metal Forming

    Directory of Open Access Journals (Sweden)

    Więckowski W.

    2017-06-01

    Full Text Available The paper evaluates the drawability of titanium sheet metal Grade 2, with the focus on friction conditions that are present in the sheet metal forming process. The study aims to present the results of the examinations of the friction coefficient during a strip drawing test. The focus of the experiment was on lubricants based on vegetable oils i.e. rapeseed oil, sunflower oil and olive oil. Boric acid was used to improve the lubricating properties of vegetable oils. The results of numerical simulations of the process of forming a cover with stiffening components made of grade 2 titanium sheet metal was also presented. The numerical simulation was carried out using the FEM method with PAMStamp 2G software. The effect of conditions of friction between the sheet metal and tool parts and pressure force of the blank holder on the forming process were investigated. Numerical calculations were performed with consideration for the phenomenon of material strain hardening and anisotropy of plastic properties of the sheet metal formed. The analysis of the deformations and reduction in wall thickness of the drawn parts can be used for determination of the effect of changes in selected parameters on the process of drawn part forming. The quality of drawn parts was assessed based on the shape inaccuracy determined during simulation of forming. The inaccuracy depended on the conditions of the process and strength properties of the titanium sheet metal.

  8. Standard test method for determining the superplastic properties of metallic sheet materials

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2008-01-01

    1.1 This test method describes the procedure for determining the superplastic forming properties (SPF) of a metallic sheet material. It includes tests both for the basic SPF properties and also for derived SPF properties. The test for basic properties encompasses effects due to strain hardening or softening. 1.2 This test method covers sheet materials with thicknesses of at least 0.5 mm but not greater than 6 mm. It characterizes the material under a uni-axial tensile stress condition. Note 1—Most industrial applications of superplastic forming involve a multi-axial stress condition in a sheet; however it is more convenient to characterize a material under a uni-axial tensile stress condition. Tests should be performed in different orientations to the rolling direction of the sheet to ascertain initial anisotropy. 1.3 This method has been used successfully between strain rates of 10-5 to 10-1 per second. 1.4 This method has been used successfully on Aluminum and Titanium alloys. The use of the method wi...

  9. Effect of anisotropic yield function evolution on formability of sheet metal

    Science.gov (United States)

    Choi, H. J.; Choi, Y.; Lee, K. J.; Lee, J. Y.; Bandyopadhyay, K.; Lee, M.-G.

    2017-10-01

    For the evaluation of anisotropic yield functions and hardening models, formability has been often investigated in the forming of sheet metals. The formability has been investigated in many ways, but a common conclusion is that it is significantly influenced by sheet anisotropy, especially the directional differences in yield stress and r-value along the material direction. Therefore, numerous works have been presented in terms of the accurate modeling of anisotropic behavior of sheet metals and its implementation into the finite element simulations. The previous efforts include the effects of quadratic or non-quadratic yield functions, their associated or non-associated flow rules and isotropic or non-isotropic hardening laws on formability. However, most of these works assumed that the anisotropic yield functions maintain their initial shapes, while they evolve by isotropic expansion or kinematic translation. Then, they could not consider the anisotropic evolution under monotonic loading with different deformation modes. In the present work, various anisotropic constitutive models were comparatively evaluated for the performance in predicting the earing profile in the cup drawing and the forming limit diagram. The constitutive models include the Hill48 quadratic yield function with associated and non-associated flow rules, and the non-quadratic Yld2000-2d function with associated flow rule. For both yield functions, the evolution of anisotropy was employed by considering the anisotropic coefficients as a function of equivalent plastic strain. The influence of the anisotropy evolution was comparatively evaluated by the computational simulations.

  10. Pore-level determination of spectral reflection behaviors of high-porosity metal foam sheets

    Science.gov (United States)

    Li, Yang; Xia, Xin-Lin; Ai, Qing; Sun, Chuang; Tan, He-Ping

    2018-03-01

    Open cell metal foams are currently attracting attention and their radiative behaviors are of primary importance in high temperature applications. The spectral reflection behaviors of high-porosity metal foam sheets, bidirectional reflectance distribution function (BRDF) and directional-hemispherical reflectivity were numerically investigated. A set of realistic nickel foams with porosity from 0.87 to 0.97 and pore density from 10 to 40 pores per inch were tomographied to obtain their 3-D digital cell network. A Monte Carlo ray-tracing method was employed in order to compute the pore-level radiative transfer inside the network within the limit of geometrical optics. The apparent reflection behaviors and their dependency on the textural parameters and strut optical properties were comprehensively computed and analysed. The results show a backward scattering of the reflected energy at the foam sheet surface. Except in the cases of large incident angles, an energy peak is located almost along the incident direction and increases with increasing incident angles. Through an analytical relation established, the directional-hemispherical reflectivity can be related directly to the porosity of the foam sheet and to the complex refractive index of the solid phase as well as the specularity parameter which characterizes the local reflection model. The computations show that a linear decrease in normal-hemispherical reflectivity occurs with increasing porosity. The rate of this decrease is directly proportional to the strut normal reflectivity. In addition, the hemispherical reflectivity increases as a power function of the incident angle cosine.

  11. Thin films by metal-organic precursor plasma spray

    International Nuclear Information System (INIS)

    Schulz, Douglas L.; Sailer, Robert A.; Payne, Scott; Leach, James; Molz, Ronald J.

    2009-01-01

    While most plasma spray routes to coatings utilize solids as the precursor feedstock, metal-organic precursor plasma spray (MOPPS) is an area that the authors have investigated recently as a novel route to thin film materials. Very thin films are possible via MOPPS and the technology offers the possibility of forming graded structures by metering the liquid feed. The current work employs metal-organic compounds that are liquids at standard temperature-pressure conditions. In addition, these complexes contain chemical functionality that allows straightforward thermolytic transformation to targeted phases of interest. Toward that end, aluminum 3,5-heptanedionate (Al(hd) 3 ), triethylsilane (HSi(C 2 H 5 ) 3 or HSiEt 3 ), and titanium tetrakisdiethylamide (Ti(N(C 2 H 5 ) 2 ) 4 or Ti(NEt 2 ) 4 ) were employed as precursors to aluminum oxide, silicon carbide, and titanium nitride, respectively. In all instances, the liquids contain metal-heteroatom bonds envisioned to provide atomic concentrations of the appropriate reagents at the film growth surface, thus promoting phase formation (e.g., Si-C bond in triethylsilane, Ti-N bond in titanium amide, etc.). Films were deposited using a Sulzer Metco TriplexPro-200 plasma spray system under various experimental conditions using design of experiment principles. Film compositions were analyzed by glazing incidence x-ray diffraction and elemental determination by x-ray spectroscopy. MOPPS films from HSiEt 3 showed the formation of SiC phase but Al(hd) 3 -derived films were amorphous. The Ti(NEt 2 ) 4 precursor gave MOPPS films that appear to consist of nanosized splats of TiOCN with spheres of TiO 2 anatase. While all films in this study suffered from poor adhesion, it is anticipated that the use of heated substrates will aid in the formation of dense, adherent films.

  12. Fractal features of a crumpling network in randomly folded thin matter and mechanics of sheet crushing.

    Science.gov (United States)

    Balankin, Alexander S; Horta Rangel, Antonio; García Pérez, Gregorio; Gayosso Martinez, Felipe; Sanchez Chavez, Hugo; Martínez-González, Claudia L

    2013-05-01

    We study the static and dynamic properties of networks of crumpled creases formed in hand crushed sheets of paper. The fractal dimensionalities of crumpling networks in the unfolded (flat) and folded configurations are determined. Some other noteworthy features of crumpling networks are established. The physical implications of these findings are discussed. Specifically, we state that self-avoiding interactions introduce a characteristic length scale of sheet crumpling. A framework to model the crumpling phenomena is suggested. Mechanics of sheet crushing under external confinement is developed. The effect of compaction geometry on the crushing mechanics is revealed.

  13. Thin-film thermomechanical sensors embedded in metallic structures

    Science.gov (United States)

    Golnas, Anastasios M.

    2000-10-01

    The ability to monitor in real time the thermo-mechanical responses of tools, equipment, and structural components has been very appealing to the aerospace, automotive, drilling, and manufacturing industries. So far, the challenge has been to instrument the tools, equipment, or structural components with a number of sensors in an economical way and also protect the sensors from the environment which the tools, etc. are exposed to. In this work, a sequence of manufacturing processes that can be used to build thin-film temperature and strain sensors on internal surfaces of metallic structures is proposed and demonstrated. The use of thin-film techniques allows the parallel fabrication of sensor arrays, whereas a layered manufacturing scheme permits the creation of sensors on the internal surfaces of metallic parts and their subsequent embedding. Thin-film sensors are deposited on an aluminum oxide film, which is grown on a stainless steel substrate. The oxide is deposited by reactive sputtering. The sensors are sputter-deposited from alloy targets, shaped via micromachining and partially covered with a passivation layer of aluminum oxide. The thin-film structure is then covered by two protective electroplated layers of copper and nickel for protection during the deposition of the embedding layers. Embedding is accomplished by using a high-power infrared laser to melt an invar powder bed on top of the protective layers. Among the issues that emerged during the definition of the fabrication sequence were: the long-term stability of reactive deposition, the presence of pinholes in the dielectric layers, the optimal combination of materials and thickness of the protective layers, the bonding at the various interfaces, and the heat input and residual stresses resulting from the high-temperature embedding process. Finally, a finite element model was constructed in order to simulate the high-temperature embedding process. The heat transfer analysis performed on the model

  14. The quantitative representation of fiber-and sheet-texture in metals of cubic system

    International Nuclear Information System (INIS)

    Kim, H.J.; Kim, S.C.; Chun, B.C.; Lee, C.Y.

    1983-01-01

    This is the first article of a series dealing with studies on the quantitative representation of fiber-and sheet-type textures in metals of cubic crystal system. Texture measurements by neutron diffraction method are analyzed using Bunge's series expansion method and the effect of series truncation is studied for samples of various texture sharpness. The present article describes two computer programs, TXFIB and TXSHT, develped for the analysis of the respective fiber-and sheet-type texture. Using these computer programs, the orientation distribution function can be expanded in the series of generalized spherical harmonics up to 58th term from 6 experimental pole figures as input. Estimations of various errors involved in the texture analysis and texture sharpness index are also included in the programs. (Author)

  15. Testing hypotheses of the cause of peripheral thinning of the Greenland Ice Sheet: is land-terminating ice thinning at anomalously high rates?

    Directory of Open Access Journals (Sweden)

    A. Sole

    2008-12-01

    Full Text Available Recent observations have shown that the periphery of the Greenland ice sheet (GrIS is thinning rapidly and that this thinning is greatest around marine-terminating outlet glaciers. Several theories have been proposed which provide a link between climate and ice thinning. We present surface elevation change (dh/dt data from NASA's Program for Arctic Regional Climate Assessment (PARCA laser altimetry surveys for fourteen and eleven of the largest outlet glaciers in Southern Greenland from 1993 to 1998 and 1998 to 2006 respectively to test the applicability of these theories to the GrIS.

    Initially, outlet glacier dh/dt data are compared with data from concurrent surveys over inland ice (slow flowing ice that is not obviously draining into an outlet glacier to confirm the effect of ice flow on surface thinning rates. Land-terminating and marine-terminating outlet glacier dh/dt data are then compared from 1993 to 1998 and from 1998 to 2006. Finally, ablation anomalies (the difference between the "normal" ablation rate from 1970 to 2000 and the ablation rate in the time period of interest calculated with a positive degree day model are compared to both marine-terminating and land-terminating outlet glacier dh/dt data.

    Our results support earlier conclusions that certain marine-terminating outlet glaciers have thinned much more than land-terminating outlet glaciers during both time periods. Furthermore we show that these differences are not limited to the largest, fastest-flowing outlet glaciers – almost all marine-terminating outlet glaciers are thinning more than land-terminating outlet glaciers. There was a four fold increase in mean marine-terminating outlet glacier thinning rates below 1000 m elevation between the periods 1993 to 1998 and 1998 to 2006, while thinning rates of land-terminating outlet glaciers remained statistically unchanged. This suggests that a change in a controlling mechanism

  16. Metal oxide semiconductor thin-film transistors for flexible electronics

    Science.gov (United States)

    Petti, Luisa; Münzenrieder, Niko; Vogt, Christian; Faber, Hendrik; Büthe, Lars; Cantarella, Giuseppe; Bottacchi, Francesca; Anthopoulos, Thomas D.; Tröster, Gerhard

    2016-06-01

    The field of flexible electronics has rapidly expanded over the last decades, pioneering novel applications, such as wearable and textile integrated devices, seamless and embedded patch-like systems, soft electronic skins, as well as imperceptible and transient implants. The possibility to revolutionize our daily life with such disruptive appliances has fueled the quest for electronic devices which yield good electrical and mechanical performance and are at the same time light-weight, transparent, conformable, stretchable, and even biodegradable. Flexible metal oxide semiconductor thin-film transistors (TFTs) can fulfill all these requirements and are therefore considered the most promising technology for tomorrow's electronics. This review reflects the establishment of flexible metal oxide semiconductor TFTs, from the development of single devices, large-area circuits, up to entirely integrated systems. First, an introduction on metal oxide semiconductor TFTs is given, where the history of the field is revisited, the TFT configurations and operating principles are presented, and the main issues and technological challenges faced in the area are analyzed. Then, the recent advances achieved for flexible n-type metal oxide semiconductor TFTs manufactured by physical vapor deposition methods and solution-processing techniques are summarized. In particular, the ability of flexible metal oxide semiconductor TFTs to combine low temperature fabrication, high carrier mobility, large frequency operation, extreme mechanical bendability, together with transparency, conformability, stretchability, and water dissolubility is shown. Afterward, a detailed analysis of the most promising metal oxide semiconducting materials developed to realize the state-of-the-art flexible p-type TFTs is given. Next, the recent progresses obtained for flexible metal oxide semiconductor-based electronic circuits, realized with both unipolar and complementary technology, are reported. In particular

  17. Metal oxide semiconductor thin-film transistors for flexible electronics

    Energy Technology Data Exchange (ETDEWEB)

    Petti, Luisa; Vogt, Christian; Büthe, Lars; Cantarella, Giuseppe; Tröster, Gerhard [Electronics Laboratory, Swiss Federal Institute of Technology, Zürich (Switzerland); Münzenrieder, Niko [Electronics Laboratory, Swiss Federal Institute of Technology, Zürich (Switzerland); Sensor Technology Research Centre, University of Sussex, Falmer (United Kingdom); Faber, Hendrik; Bottacchi, Francesca; Anthopoulos, Thomas D. [Department of Physics and Centre for Plastic Electronics, Imperial College London, London (United Kingdom)

    2016-06-15

    The field of flexible electronics has rapidly expanded over the last decades, pioneering novel applications, such as wearable and textile integrated devices, seamless and embedded patch-like systems, soft electronic skins, as well as imperceptible and transient implants. The possibility to revolutionize our daily life with such disruptive appliances has fueled the quest for electronic devices which yield good electrical and mechanical performance and are at the same time light-weight, transparent, conformable, stretchable, and even biodegradable. Flexible metal oxide semiconductor thin-film transistors (TFTs) can fulfill all these requirements and are therefore considered the most promising technology for tomorrow's electronics. This review reflects the establishment of flexible metal oxide semiconductor TFTs, from the development of single devices, large-area circuits, up to entirely integrated systems. First, an introduction on metal oxide semiconductor TFTs is given, where the history of the field is revisited, the TFT configurations and operating principles are presented, and the main issues and technological challenges faced in the area are analyzed. Then, the recent advances achieved for flexible n-type metal oxide semiconductor TFTs manufactured by physical vapor deposition methods and solution-processing techniques are summarized. In particular, the ability of flexible metal oxide semiconductor TFTs to combine low temperature fabrication, high carrier mobility, large frequency operation, extreme mechanical bendability, together with transparency, conformability, stretchability, and water dissolubility is shown. Afterward, a detailed analysis of the most promising metal oxide semiconducting materials developed to realize the state-of-the-art flexible p-type TFTs is given. Next, the recent progresses obtained for flexible metal oxide semiconductor-based electronic circuits, realized with both unipolar and complementary technology, are reported. In

  18. Analysis of Sheet Metal Tapping Screw Fabrication Using a Finite Element Method

    Directory of Open Access Journals (Sweden)

    Shao-Yi Hsia

    2016-10-01

    Full Text Available The malformation of sheet metal tapping screw threads in the screw threading process increases the cost of screw threading dies and their maintenance. Die factories do not reveal their screw threading die design techniques, so production and maintenance processes are established by trial-and-error or worker experience and passing down such techniques and documenting quality control is difficult. In this study, screw thread forming design and process analysis were carried out by combining computer-aided design software with computer-aided metal forming analysis software. Simulation results were verified in an actual forming process. The sheet metal tapping screw forging size error was less than 0.90%, except at a sharp angle, which was associated with an error of 3.075%, thereby demonstrating the accuracy of the simulated forming process. The numerical analysis process can be utilized to shorten forming development time; to reduce the number of die tests, and to improve product quality and die service life, reducing the cost of development and promoting the overall competitiveness of the company.

  19. Thin-film silicon for flexible metal-air batteries.

    Science.gov (United States)

    Garamoun, Ahmed; Schubert, Markus B; Werner, Jürgen H

    2014-12-01

    Due to its high energy density, theoretical studies propose silicon as a promising candidate material for metal-air batteries. Herein, for the first time, experimental results detail the use of n-type doped amorphous silicon and silicon carbide as fuel in Si-air batteries. Thin-film silicon is particularly interesting for flexible and rolled batteries with high specific energies. Our Si-air batteries exhibit a specific capacity of 269 Ah kg(-1) and an average cell voltage of 0.85 V at a discharge current density of 7.9 μA cm(-2) , corresponding to a specific energy of 229 Wh kg(-1) . Favorably in terms of safety, low concentrated alkaline solution serves as electrolyte. Discharging of the Si-air cells continues as long as there is silicon available for oxidation. © 2014 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  20. Energetic Surface Smoothing of Complex Metal-Oxide Thin Films

    International Nuclear Information System (INIS)

    Willmott, P.R.; Herger, R.; Schlepuetz, C.M.; Martoccia, D.; Patterson, B.D.

    2006-01-01

    A novel energetic smoothing mechanism in the growth of complex metal-oxide thin films is reported from in situ kinetic studies of pulsed laser deposition of La 1-x Sr x MnO 3 on SrTiO 3 , using x-ray reflectivity. Below 50% monolayer coverage, prompt insertion of energetic impinging species into small-diameter islands causes them to break up to form daughter islands. This smoothing mechanism therefore inhibits the formation of large-diameter 2D islands and the seeding of 3D growth. Above 50% coverage, islands begin to coalesce and their breakup is thereby suppressed. The energy of the incident flux is instead rechanneled into enhanced surface diffusion, which leads to an increase in the effective surface temperature of ΔT≅500 K. These results have important implications on optimal conditions for nanoscale device fabrication using these materials

  1. Flexural magneto-elastic vibrations of thin metal wires

    International Nuclear Information System (INIS)

    Lukyanov, A; Molokov, S

    2004-01-01

    Flexural vibrations of thin metal wires owing to a high, pulsed electric current have been investigated. The current is sufficiently low to inhibit melting but sufficiently high to induce stresses, leading to the wire fragmentation. The problem is treated numerically on the basis of the theory of three-dimensional linear elasticity. The model has been verified on the well-known exact, eigenmode solution for the flexural vibrations of an infinite wire. The agreement is excellent. Further, the model has been used to study vibrations owing to two sources. The first one is perturbations of wires owing to the Lorentz force leading to a kink-type instability similar to that in plasmas. As the main cause of the wire fragmentation has been previously found to be the thermal expansion of material owing to Joule heating, this problem mainly serves to compare results between the three-dimensional and the one-dimensional, thin-rod models. Comparison of the growth rate of the instability obtained by the two models has shown an excellent agreement. The second source of vibrations is the magnetic fields induced in the external electric circuit. The results show that depending on the shape of the circuit, the induced stresses may exceed 20 MPa for the aluminium wires used in the low-current experiments. Although the external fields are not the main source of the wire fragmentation, these values alone may cause the fracture process at elevated temperatures

  2. Incremental electrohydraulic forming - A new approach for the manufacture of structured multifunctional sheet metal blanks

    Science.gov (United States)

    Djakow, Eugen; Springer, Robert; Homberg, Werner; Piper, Mark; Tran, Julian; Zibart, Alexander; Kenig, Eugeny

    2017-10-01

    Electrohydraulic Forming (EHF) processes permit the production of complex, sharp-edged geometries even when high-strength materials are used. Unfortunately, the forming zone is often limited as compared to other sheet metal forming processes. The use of a special industrial-robot-based tool setup and an incremental process strategy could provide a promising solution for this problem. This paper describes such an innovative approach using an electrohydraulic incremental forming machine, which can be employed to manufacture the large multifunctional and complex part geometries in steel, aluminium, magnesium and reinforced plastic that are employed in lightweight constructions or heating elements.

  3. Testing and modelling of industrial tribo-systems for sheet metal forming

    DEFF Research Database (Denmark)

    Friis, Kasper Leth; Nielsen, Peter Søe; Bay, Niels

    2008-01-01

    Galling is a well-known problem in sheet metal forming of tribological difficult materials such as stainless steel. In this work new, environmentally friendly lubricants and wear resistant tool materials are tested in a laboratory environment using a strip reduction test as well as in a real prod....... The backstroke force and tool surface temperature are found to be highly sensitive to the initiation of galling. Furthermore the results combined with numerical investigations indicates that the level of the interface temperature is a vital factor predicting the initiation of galling....

  4. Strain tensor selection and the elastic theory of incompatible thin sheets.

    Science.gov (United States)

    Oshri, Oz; Diamant, Haim

    2017-05-01

    The existing theory of incompatible elastic sheets uses the deviation of the surface metric from a reference metric to define the strain tensor [Efrati et al., J. Mech. Phys. Solids 57, 762 (2009)JMPSA80022-509610.1016/j.jmps.2008.12.004]. For a class of simple axisymmetric problems we examine an alternative formulation, defining the strain based on deviations of distances (rather than distances squared) from their rest values. While the two formulations converge in the limit of small slopes and in the limit of an incompressible sheet, for other cases they are found not to be equivalent. The alternative formulation offers several features which are absent in the existing theory. (a) In the case of planar deformations of flat incompatible sheets, it yields linear, exactly solvable, equations of equilibrium. (b) When reduced to uniaxial (one-dimensional) deformations, it coincides with the theory of extensible elastica; in particular, for a uniaxially bent sheet it yields an unstrained cylindrical configuration. (c) It gives a simple criterion determining whether an isometric immersion of an incompatible sheet is at mechanical equilibrium with respect to normal forces. For a reference metric of constant positive Gaussian curvature, a spherical cap is found to satisfy this criterion except in an arbitrarily narrow boundary layer.

  5. Aircraft Metal Skin Repair and Honeycomb Structure Repair; Sheet Metal Work 3: 9857.02.

    Science.gov (United States)

    Dade County Public Schools, Miami, FL.

    The course helps students determine types of repairs, compute repair sizes, and complete the repair through surface protection. Course content includes goals, specific objectives, protection of metals, repairs to metal skin, and honeycomb structure repair. A bibliography and post-test are appended. A prerequisite for this course is mastery of the…

  6. Design of experiment evaluation of sputtered thin film platinum surface metallization on alumina substrate for implantable conductive structures.

    Science.gov (United States)

    Kiele, P; Cvancara, P; Mueller, M; Stieglitz, T

    2017-07-01

    Reliability and reproducibility of implants and their fabrication are highly depending on the assembly and packaging procedures. Individual fabrication skills like soldering introduce inaccuracies and should be avoided as much as possible. Screen printing is often utilized for the metallization of ceramics. Using platinum/gold (Pt/Au) paste liquidus diffusion leads to a low adhesion strength of the Pt/Au pads after soldering. As an alternative, sputtering of thin film surface metallization was investigated. However, this alternative comes with a huge amount of different layer and parameter setups. In order to keep the amount of experiments and data acquisition in a reasonable magnitude, the Design of Experiment (DoE) evaluation displays a powerful tool. We found an optimal layer setup that maximizes the adhesion strength of the layer, while simultaneously minimizing the sheet resistance and removing the dependency of soldering time.

  7. Infrared-transmittance tunable metal-insulator conversion device with thin-film-transistor-type structure on a glass substrate

    Directory of Open Access Journals (Sweden)

    Takayoshi Katase

    2017-05-01

    Full Text Available Infrared (IR transmittance tunable metal-insulator conversion was demonstrated on a glass substrate by using thermochromic vanadium dioxide (VO2 as the active layer in a three-terminal thin-film-transistor-type device with water-infiltrated glass as the gate insulator. Alternative positive/negative gate-voltage applications induce the reversible protonation/deprotonation of a VO2 channel, and two-orders of magnitude modulation of sheet-resistance and 49% modulation of IR-transmittance were simultaneously demonstrated at room temperature by the metal-insulator phase conversion of VO2 in a non-volatile manner. The present device is operable by the room-temperature protonation in an all-solid-state structure, and thus it will provide a new gateway to future energy-saving technology as an advanced smart window.

  8. Thinning and functionalization of few-layer graphene sheets by CF4 plasma treatment

    KAUST Repository

    Shen, Chao

    2012-05-24

    Structural changes of few-layer graphene sheets induced by CF4 plasma treatment are studied by optical microscopy and Raman spectroscopy, together with theoretical simulation. Experimental results suggest a thickness reduction of few-layer graphene sheets subjected to prolonged CF4 plasma treatment while plasma treatment with short time only leads to fluorine functionalization on the surface layer by formation of covalent bonds. Raman spectra reveal an increase in disorder by physical disruption of the graphene lattice as well as functionalization during the plasma treatment. The F/CF3 adsorption and the lattice distortion produced are proved by theoretical simulation using density functional theory, which also predicts p-type doping and Dirac cone splitting in CF4 plasma-treated graphene sheets that may have potential in future graphene-based micro/nanodevices.

  9. Cross-linked graphene oxide sheets via modified extracted cellulose with high metal adsorption.

    Science.gov (United States)

    Yakout, Amr A; El-Sokkary, Ramadan H; Shreadah, Mohamed A; Abdel Hamid, Omnia G

    2017-09-15

    We have studied the extraction of Cu(II) and Pb(II) ions from different types of aqueous solution by novel cross-linked graphene oxide sheets by modified extracted cellulose. The novel sorbent cellulose was extracted from the mangrove trees (Avicennia marina) and it was then grafted with acrylamide and immobilized by ethylenediamine for cross-linking process. The cross-linked graphene oxide sheets were identified by means of FT-IR, SEM and XRD. The adsorption studies of synthesized sorbent was optimized. Langmuir and Freundlich models were used for establish sorption equilibria. The cross-linked graphene oxide sheets showed maximum adsorption capacity 46.39 and 186.48mgg -1 for Cu(II) and Pb(II), respectively. The potential applications of this sorbent was applied to remove Cu(II) and Pb(II) metal ions from hard water samples by using a multi-stage micro-column technique. Copyright © 2017 Elsevier Ltd. All rights reserved.

  10. Colloquium: Excitons in atomically thin transition metal dichalcogenides

    Science.gov (United States)

    Wang, Gang; Chernikov, Alexey; Glazov, Mikhail M.; Heinz, Tony F.; Marie, Xavier; Amand, Thierry; Urbaszek, Bernhard

    2018-04-01

    Atomically thin materials such as graphene and monolayer transition metal dichalcogenides (TMDs) exhibit remarkable physical properties resulting from their reduced dimensionality and crystal symmetry. The family of semiconducting transition metal dichalcogenides is an especially promising platform for fundamental studies of two-dimensional (2D) systems, with potential applications in optoelectronics and valleytronics due to their direct band gap in the monolayer limit and highly efficient light-matter coupling. A crystal lattice with broken inversion symmetry combined with strong spin-orbit interactions leads to a unique combination of the spin and valley degrees of freedom. In addition, the 2D character of the monolayers and weak dielectric screening from the environment yield a significant enhancement of the Coulomb interaction. The resulting formation of bound electron-hole pairs, or excitons, dominates the optical and spin properties of the material. Here recent progress in understanding of the excitonic properties in monolayer TMDs is reviewed and future challenges are laid out. Discussed are the consequences of the strong direct and exchange Coulomb interaction, exciton light-matter coupling, and influence of finite carrier and electron-hole pair densities on the exciton properties in TMDs. Finally, the impact on valley polarization is described and the tuning of the energies and polarization observed in applied electric and magnetic fields is summarized.

  11. Decomposition of ethylene carbonate on electrodeposited metal thin film anode

    Energy Technology Data Exchange (ETDEWEB)

    Bridel, Jean-Sebastien; Grugeon, Sylvie; Laruelle, Stephane; Tarascon, Jean-Marie [Laboratoire de Reactivite et Chimie des Solides, Universite de Picardie Jules Verne CNRS (UMR-6007), Faculte des Sciences, 33 rue Saint-Leu 80039, Amiens Cedex (France); Hassoun, Jusef; Reale, Priscilla; Scrosati, Bruno [Chemistry Department, University of Rome ' ' La Sapienza' ' , 00185 Roma (Italy)

    2010-04-02

    Metals capable of forming alloys with Li are of great interest as an alternative to present carbon electrodes, hence the importance of knowing their interactions with electrolytes is necessary. Herein we report further on the high-voltage extra irreversibility of Sn electrodeposited thin films vs. Li in EC-DMC 1 M LiPF{sub 6} electrolytes. We show that this high-voltage irreversibility is strongly dependent upon the electrolyte composition as demonstrated by its disappearance in EC-free electrolytes. This finding coupled with IR spectroscopy measurements provides direct evidence for the tin-driven catalytic degradation of EC during the discharge of Sn/Li cells. From an electrochemical survey of various metals, capable of alloying with Li, we found that Bi and Pb behaved like Sn while Si and Sb did not act as catalysts towards EC degradation. A rationale for such behaviour is proposed, a procedure to bypass EC degradation with the addition of VC is presented, and an explanation for the non-observance of catalytic-driven EC degradation for Sn/C composites is provided. (author)

  12. Ultrasonic measurement of through-thickness stress gradients in textured sheet metals

    International Nuclear Information System (INIS)

    Man Chising; Li Jianbo; Fan Xingyan; Lu Weiyang

    2000-01-01

    The objective of this investigation is to explore the possibility of using the dispersion of high-frequency Rayleigh waves for the evaluation of through-thickness stress gradients at the surface of metal sheets. We consider an orthorhombic sheet of cubic metal with through-thickness inhomogeneities in stress and texture, and adopt a coordinate system under which the rolling (RD), transverse (TD), and normal direction (ND) of the sheet are taken as the 1-, 2-, and 3-direction, respectively. We restrict our attention to the special case where only the stress components T 11 (x 3 ) and T 22 (x 3 ) in the sheet are nonzero, and consider only Rayleigh waves of sufficiently high frequency for which the sheet can be taken as the half-space x 3 ≥0. For Rayleigh waves of two different frequencies (with wave numbers k 1 and k k 2 respectively) propagating on the same wave path along either RD or TD, we appeal to an analysis of J. Li and Man to obtain a high-frequency asymptotic formula which gives the relative change in time-of-flight Δt/t 0 as (1/k 1 -1/k 2 ) times a linear combination of the derivatives T 11 ' (0), T 22 ' (0), W 4m0 ' (0)(m=0,2,4) and W 6m0 (0)(m=0,2,4,6) at the surface are ascertained and the material constants in the acoustoelastic consitutive equation of this polycrystal are known. An experiment was performed on an AA7075-T651 aluminum alloy beam, in which Δt/t 0 was measured for various values of T 11 (0) and T 11 ' (0) produced by beam bending (with (T 22 ≡0). The relevant texture coefficients of the beam were measured by X-ray diffraction. To obtain specific predictions from the aforementioned symptotic formula, we replace the material constants of the sample by their counterparts predicted for polycrystalline (pure) aluminum by the Man-Paroni model. The predictions and Δt/t 0 are then compared with the experimental results

  13. Development of thin film oxygen transport membranes on metallic supports

    Energy Technology Data Exchange (ETDEWEB)

    Xing, Ye

    2012-04-25

    Asymmetric membrane structure has an attractive potential in the application of O{sub 2}/N{sub 2} gas separation membrane for the future membrane-based fossil fuel power plant using oxyfuel technology, which will reduce the carbon dioxide emission. The aim of this study is the development of a metal supported multi-layer membrane structure with a thin film top membrane layer and porous ceramic interlayers. Four perovskite materials were studied as candidate membrane materials. Material properties of these perovskite materials were investigated and compared. La{sub 0.58}Sr{sub 0.4}Co{sub 0.2}Fe{sub 0.8}O{sub 3-{delta}} (LSCF58428) showed sufficient oxygen permeability, an acceptable thermal expansion coefficient and a moderate sintering temperature. Alternatively, Ba{sub 0.5}Sr{sub 0.5}Co{sub 0.8}Fe{sub 0.2}O{sub 3-{delta}} (BSCF5582) is considered obtaining very high oxygen permeability but a higher thermal expansion and a lower thermal stability than LSCF58428. Four different Ni-based alloys were studied as candidate substrate materials in the asymmetric membrane structure. The chromia-scale alloys (Hastelloy X, Inconel 600 and Haynes 214) caused Cr poisoning of the membrane layer material LSCF58428 during high-temperature co-firing in air. NiCoCrAlY with a high Al content (12.7 wt%) was found to be the most promising substrate material. It showed a good chemical compatibility with perovskite materials at high temperatures. In order to bridge the highly porous substrate and the thin top membrane layer interlayers were developed. Two interlayers were coated by screen printing on the porous NiCoCrAlY substrate which was sintered at 1225 C in flowing H{sub 2} atmosphere. Screen printing pastes were optimized by investigating various solvent and binder combinations and various ceramic powder contents. The first interlayer significantly improved the surface quality and the surface pore size has been reduced from 30-50{mu}m on the substrate to few {mu}m on the first

  14. Simulation and measurement of melting effects on metal sheets caused by direct lightning strikes

    Science.gov (United States)

    Kern, Alexander

    1991-01-01

    Direct lightning strikes melt metal parts of various systems, like fuel and propellant tanks of rockets and airplanes, at the point of strike. Responsible for this melting are the impulse current and, if occurring, the long duration current, both carrying a remarkable charge Q. For studying these meltings the simulation in the laboratory has to be based on the parameters of natural lightnings. International standards exist defining certain threat levels of natural lightnings and giving possible generator circuits for the simulation. The melting caused by both types of lightning currents show different appearance. Their characteristics, their differences in melting and heating of metal sheets are investigated. Nevertheless the simulation of lightning in the laboratory is imperfect. While natural lightning is a discharge without a counter electrode, the simulation always demands a close counter electrode. The influence of this counter electrode is studied.

  15. Retardation-enhanced van der Waals force between thin metal films

    OpenAIRE

    Boström, Mathias; Sernelius, Bo

    2000-01-01

    We recently investigated the van der Waals force between thin metal films. Under certain conditions this force decrease with separation to a fractional power. In the present work we use optical data of metals and the zero-temperature Lifshitz formalism to demonstrate a retardation effect. The retarded attraction between thin metal films may be larger than the nonretarded attraction. This property is related to a comparatively weak retardation dependence of the energy that originates from the ...

  16. Development and Testing of Tailored Tool Surfaces for Sheet Metal Forming

    DEFF Research Database (Denmark)

    Sulaiman, Mohd Hafis Bin

    This thesis describes measures taken to minimize or substitute environmentally hazardous lubricants applied in sheet metal forming processes by less harmful lubricants or not applying lubricant at all. The breakdown of lubricant film often leads to galling, and therefore application of the hazard......This thesis describes measures taken to minimize or substitute environmentally hazardous lubricants applied in sheet metal forming processes by less harmful lubricants or not applying lubricant at all. The breakdown of lubricant film often leads to galling, and therefore application......; compressibility of lubricants, application of structured tool surfaces and application of anti-seizure tool coatings. In order to analyze the mechanisms of lubricant entrapment and escape, knowledge of the lubricant bulk modulus characterizing the compressibility of lubricant is required. Two methods were studied...... ironing production of deep drawn, stainless steel cans, Diamond-Like Carbon (DLC) coating were deposited on SRT tools. The DLC coated tools with multi-, double- and single-layer coating structures were tested under severe tribological conditions, i.e, high normal pressure and temperature. A screening test...

  17. On the lightweighting of automobile engine components : forming sheet metal connecting rod

    Science.gov (United States)

    Date, P. P.; Kasture, R. N.; Kore, A. S.

    2017-09-01

    Reducing the inertia of the reciprocating engine components can lead to significant savings on fuel. A lighter connecting rod (for the same functionality and performance) with a lower material input would be an advantage to the user (customer) and the manufacturer alike. Light materials will make the connecting rod much more expensive compared to those made from steel. Non-ferrous metals are amenable to cold forging of engine components to achieve lightweighting. Alternately, one can make a hollow connecting rod formed from steel sheet, thereby making it lighter, and with many advantages over the conventionally hot forged product. The present paper describes the process of forming a connecting rod from sheet metal. Cold forming (as opposed to high energy needs, lower tool life and the need for greater number of operations and finishing processes in hot forming) would be expected to reduce the cost of manufacture by cold forming. Work hardening during forming is also expected to enhance the in-service performance of the connecting rod.

  18. Some recent developments in sheet metal forming for production of lightweight automotive parts

    Science.gov (United States)

    Tisza, M.; Lukács, Zs; Kovács, P.; Budai, D.

    2017-09-01

    Low cost manufacturing in the automotive industry is one of the main targets due to the ever increasing global competition among car manufacturers all over the World. Sheet metal forming is one of the most important key technologies in the automotive industry; therefore the elaboration of new, innovative low cost manufacturing processes is one of the main objectives in sheet metal forming as well. In 2015 with the initiative of the Imperial College London a research consortium was established under the umbrella Low Cost Materials Processing Technologies for Mass Production of Lightweight Vehicles. The primary aim of this project is to provide affordable low cost weight reduction in mass production of vehicles considering the entire life-cycle. In this project, 19 European Institutions (Universities and Research Institutions) from 9 European countries are participating with the above targets. The University of Miskolc is one of the members of this research Consortium. In this paper, some preliminary results with the contributions of the University of Miskolc will be introduced.

  19. Thin film metallization for micro-bimetallic actuators

    Science.gov (United States)

    Gorrell, Jonathan Frank

    In this study, eleven different thin film metallization systems were evaluated for use in micro-bimetallic actuators for microelectromechanical structures. These films were evaporated or sputtered onto silicon wafers. The film stress and stress relaxation were determined by measuring changes in the wafer curvature. The phases and micro-structure of these films were evaluated with, scanning electron microscopy, transmission electron microscopy, Auger electron spectroscopy, electron probe micro-analysis, X-ray diffraction and line shape analysis, and atomic force microscopy. Bimetallic actuator may be operated to generate either force or displacement. The displacement mode is dominated by the coefficient of thermal expansion while the force mode is a function of both Young's modulus and coefficient of thermal expansion of the active layer material. In both modes the maximum displacement or force is determined by the material's yield strength. A figure of merit was developed to aid in material selection. The 5052 aluminum alloy films showed that solid solution strengthening can double the yield strength of a thin film. The T201 aluminum alloy films showed that precipitates can increase yield strength by 2.5 times. The 2090 alloy film oxidized during the first heating. Based on isothermal stress relaxation data and changes in the micro-structure of the 5052 and T201 alloy thin films, two mechanisms involving logarithmic creep have been postulated to cause stress relaxation. One mechanism is movement of dislocations in slip systems that terminate at the surface while the other is dislocations moving in slip systems that terminate at grain boundaries. Copper gold intermetallics films oxidized and plastically deformed before the order-disorder transformation occurred, but showed that ordered intermetallics have a lower stress relaxation rate than the solid solution phase. The Alsb3Ti films showed no stress relaxation at 450sp°C, plastically deformed only above 500sp

  20. Reduction of Injection Pressure for Thin Walled Molding using the Laser Metal Sintered Mold

    OpenAIRE

    米山, 猛; 内藤, 圭亮; 阿部, 諭; 宮丸, 充

    2010-01-01

    Using milling combined laser metal sintering, porous surface has been fabricated on the thin walled cavity closed by the surrounded thick cavity in the injection mold. Resin flows into the cavity of 2mm thick at first around the thin part and then flows into the thin cavity of 0.2mm thick with 11mm square by packing pressure. The packing pressure for filling the thin part was compared among laser metal sintered mold with or without porous surface, steel mold with or without porous block. The ...

  1. Induction Heating of Very Thin Metal Plates Modelled by Electric Vector Potential

    Czech Academy of Sciences Publication Activity Database

    Doležel, Ivo; Ulrych, B.

    2011-01-01

    Roč. 13, 2a (2011), s. 19-24 ISSN 1335-4205 R&D Projects: GA ČR GA102/09/1305 Institutional research plan: CEZ:AV0Z20570509 Keywords : induction heating * thin sheet * T-potential Subject RIV: JA - Electronics ; Optoelectronics, Electrical Engineering

  2. A study of dynamic resistance during small scale resistance spot welding of thin Ni sheets

    International Nuclear Information System (INIS)

    Tan, W; Zhou, Y; Kerr, H W; Lawson, S

    2004-01-01

    The dynamic resistance has been investigated during small scale resistance spot welding (SSRSW) of Ni sheets. Electrical measurements have been correlated with scanning electron microscope images of joint development. The results show that the dynamic resistance curve can be divided into the following stages based on physical change in the workpieces: asperity heating, surface breakdown, asperity softening, partial surface melting, nugget growth and expulsion. These results are also compared and contrasted with dynamic resistance behaviour in large scale RSW

  3. Ultrasonic-Assisted Incremental Microforming of Thin Shell Pyramids of Metallic Foil

    Directory of Open Access Journals (Sweden)

    Toshiyuki Obikawa

    2017-05-01

    Full Text Available Single point incremental forming is used for rapid prototyping of sheet metal parts. This forming technology was applied to the fabrication of thin shell micropyramids of aluminum, stainless steel, and titanium foils. A single point tool used had a tip radius of 0.1 mm or 0.01 mm. An ultrasonic spindle with axial vibration was implemented for improving the shape accuracy of micropyramids formed on 5–12 micrometers-thick aluminum, stainless steel, and titanium foils. The formability was also investigated by comparing the forming limits of micropyramids of aluminum foil formed with and without ultrasonic vibration. The shapes of pyramids incrementally formed were truncated pyramids, twisted pyramids, stepwise pyramids, and star pyramids about 1 mm in size. A much smaller truncated pyramid was formed only for titanium foil for qualitative investigation of the size reduction on forming accuracy. It was found that the ultrasonic vibration improved the shape accuracy of the formed pyramids. In addition, laser heating increased the forming limit of aluminum foil and it is more effective when both the ultrasonic vibration and laser heating are applied.

  4. Guiding spoof surface plasmon polaritons by infinitely thin grooved metal strip

    Directory of Open Access Journals (Sweden)

    Xiang Wan

    2014-04-01

    Full Text Available In this paper, the propagation characteristics of spoof surface plasmon polaritons (SPPs on infinitely thin corrugated metal strips are theoretically analyzed. Compared with the situations of infinitely thick lateral thickness, the infinitely thin lateral thickness leads to lower plasma frequency according to the analyses. The propagation lengths and the binding capacity of the spoof SPPs are evaluated based on the derived dispersion equation. The effects of different lateral thicknesses are also investigated. At the end, a surface wave splitter is presented using infinitely thin corrugated metal strip. Other functional planar or flexible devices can also be designed using these metal strips in microwave or terahertz regimes.

  5. Anomalous Li Storage Capability in Atomically Thin Two-Dimensional Sheets of Nonlayered MoO2

    KAUST Repository

    Xia, Chuan

    2018-02-01

    Since the first exfoliation and identification of graphene in 2004, research on layered ultrathin two-dimensional (2D) nanomaterials has achieved remarkable progress. Realizing the special importance of 2D geometry, we demonstrate that the controlled synthesis of nonlayered nanomaterials in 2D geometry can yield some unique properties that otherwise cannot be achieved in these nonlayered systems. Herein, we report a systematic study involving theoretical and experimental approaches to evaluate the Li-ion storage capability in 2D atomic sheets of nonlayered molybdenum dioxide (MoO2). We develop a novel monomer-assisted reduction process to produce high quality 2D sheets of nonlayered MoO2. When used as lithium-ion battery (LIB) anodes, these ultrathin 2D-MoO2 electrodes demonstrate extraordinary reversible capacity, as high as 1516 mAh g–1 after 100 cycles at the current rate of 100 mA g–1 and 489 mAh g–1 after 1050 cycles at 1000 mA g–1. It is evident that these ultrathin 2D sheets did not follow the normal intercalation-cum-conversion mechanism when used as LIB anodes, which was observed for their bulk analogue. Our ex situ XPS and XRD studies reveal a Li-storage mechanism in these 2D-MoO2 sheets consisting of an intercalation reaction and the formation of metallic Li phase. In addition, the 2D-MoO2 based microsupercapacitors exhibit high areal capacitance (63.1 mF cm–2 at 0.1 mA cm–2), good rate performance (81% retention from 0.1 to 2 mA cm–2), and superior cycle stability (86% retention after 10,000 cycles). We believe that our work identifies a new pathway to make 2D nanostructures from nonlayered compounds, which results in an extremely enhanced energy storage capability.

  6. Depth resolved Doppler broadening spectroscopy in thin metallic films

    Energy Technology Data Exchange (ETDEWEB)

    Reiner, Markus; Pikart, Philip; Hugenschmidt, Christoph [ZWE FRM 2, Garching (Germany); Technische Universitaet Muenchen, Physikdepartment E 21, Garching (Germany)

    2011-07-01

    Within this contribution the examination of thin metallic films by (C)DB ((coincident) Doppler broadening) measurements at different temperatures is presented. Systems with a gold or copper layer with a thickness between 20 and 500 nm were produced by evaporation deposition on silicon substrates. Doppler broadening and positronium fraction were examined in order to investigate annealing processes. In addition, theses samples as well as gold-copper-silicon systems were studied by depth resolved CDB measurements with the goal to obtain information about temperature dependent diffusion processes at the interface. These measurements were performed by use of the highly intensive positron beam NEPOMUC. Depth resolved DB measurements are used for the determination of the positron diffusion length which is highly sensitive to defect concentration. At high temperatures the thermic desorption of positronium can be detected and additionally considered to determine the diffusion length. Depth resolved CDB measurements allow the detection of the chemical surrounding of defects in layered structures. Recently a new heatable sample holder has been set up in order to achieve a sample temperature up to 1000 K.

  7. Magnetohydrodynamic thin film and heat transfer of power law fluids over an unsteady stretching sheet with variable thermal conductivity

    Directory of Open Access Journals (Sweden)

    Lin Yanhai

    2016-01-01

    Full Text Available This paper presents an investigation on the MHD thin film flow and heat transfer of a power law fluid over an unsteady stretching sheet. The effects of power law viscosity on a temperature field are taken into account with a modified Fourier’s law Proposed by Zheng by assuming that the temperature field is similar to the velocity field. The governing equations are reduced to a system of nonlinear ordinary differential equations. The numerical solutions are obtained by using the shooting method coupled with the Runge-Kutta method. The influence of the Hartmann number, the power law exponent, the unsteadiness parameter, the thickness parameter and the generalized Prandtl number on the velocity and temperature fields are presented graphically and analyzed. Moreover, the critical formula for parameters are derived which indicated that the magnetic field has no effect on the critical value.

  8. Estimating projectile perpendicular impact velocity on metal sheet targets from the shape of the target hole.

    Science.gov (United States)

    Tsach, Tsadok; Landau, Eliezer; Shor, Yaron; Volkov, Nikolai; Chaikovsky, Alan

    2009-01-01

    The correlation between bullet hole shapes in metal and projectile impact velocity was examined. A series of shots were fired from an M-16A1 assault rifle of 5.56 mm caliber toward a 1-mm thick metal target. All shots were fired at a perpendicular angle to the metal sheets, and the velocity was measured just before the projectile hit the target. Velocities ranged between 400 and 900 m/sec. From the replica of the shooting hole, a perpendicular plane was created, showing the symmetrical properties of the hole. The best mathematical equation describing the shape of the entrance hole was the exponential function in the form: Y x = A + Be kx. The empirical equation of the hole defined using the regression method is: Y x,V = 8.268/V 0.578018 e(0.584x/V0.005). This equation describes the general shape of shooting holes created by velocities ranging from 440 to 750 m/sec. From this equation, one can estimate the bullet velocity when it hits the target.

  9. Quantitative texture analysis of metal sheets and polymer foils by neutron diffraction

    Science.gov (United States)

    Vratislav, Stanislav; Dlouhá, Maja; Kalvoda, Ladislav; Grishin, Alexander

    2006-11-01

    Experimental and calculation techniques for quantitative texture analysis based on the ODF combined with the diffraction of thermal neutrons were developed and tested. In our work the texture of the oriented steel sheets was investigated after different stages of their processing. The texture experiments were carried out on the KSN-2 diffractometer (installed by the LVR-15 reactor in Rez near Prague) which is equipped with the TG-1 texture goniometer-supplied automatic data collection for transmission and reflection geometry. The TODF-N package was used and the ODF values were obtained together with all texture characteristics. Although most of our texture studies performed until recently concentrated on metallic materials, now we have extended research field to texture investigation of semi-crystalline polymer materials (rigid PVC foils) finding an extensive industrial application. Results achieved in our study confirm that the quantitative texture analysis in connection with neutron diffraction can help to improve the technology of the preparation of oriented magnetic steel sheets and to determine the final functional properties of polymer foils.

  10. Precision machining, sheet-metal work and welding at the heart of CERN

    CERN Multimedia

    2001-01-01

    From the writing of specifications and the production of high-tech components, to technology transfer and call-out work on-site, the MF group in EST Division offers CERN users a wide variety of services. Its full range of activities is presented in a new brochure. In addition to its many physicists and engineers, CERN also has teams of mechanics, welders and sheet-metalworkers whose expertise is a precious asset for the Organization. Within the MF Group (Manufacturing Facilities, EST Division) these teams perform precision machining, sheet-metal work and welding. As an example, the Group has been responsible for producing radiofrequency accelerating cells to a precision of the order of 1/100th mm and with a surface roughness of only 0.1 micron. The Group's workshops also manufactured the stainless steel vacuum chamber for the brand new n-TOF experiment (Bulletin n°47/2000), a 200-m long cylindrical chamber with a diameter of just 800 millimetres! The MF Group is assisted in its task of providing me...

  11. Friction and lubrication modelling in sheet metal forming simulations of the Volvo XC90 inner door

    Science.gov (United States)

    Sigvant, M.; Pilthammar, J.; Hol, J.; Wiebenga, J. H.; Chezan, T.; Carleer, B.; van den Boogaard, A. H.

    2016-08-01

    The quality of sheet metal formed parts is strongly dependent on the friction and lubrication conditions that are acting in the actual production process. Although friction is of key importance, it is currently not considered in detail in stamping simulations. This paper presents project results considering friction and lubrication modelling in stamping simulations of the Volvo XC90 inner door. For this purpose, the TriboForm software is used in combination with the AutoForm software. Validation of the simulation results is performed based on door-inner parts taken from the press line in a full-scale production run. The project results demonstrate the improved prediction accuracy of stamping simulations.

  12. Off-Line Testing of Tribo-Systems for Sheet Metal Forming Production

    DEFF Research Database (Denmark)

    Bay, Niels; Ceron, Ermanno

    2014-01-01

    Off-line testing of new tribo-systems for sheet metal forming production is an important issue, when new, environmentally benign lubricants are to be introduced. To obtain useful results it is, however, vital to ensure similar conditions as in the production process regarding the main tribo......-parameters, which are tool/workpiece normal pressure, sliding length, sliding speed and interface contact temperature. The paper describes a generic methodology for such tests exemplified on an industrial, multistage deep drawing example, where deep drawing is followed by two successive re-drawing operations...... leading to very high tool/workpiece interface pressure and temperature in the second re-draw. Under such conditions only the best lubricant systems work satisfactory, and the paper shows how the performance of different tribo-systems in production may be predicted by off-line testing combined...

  13. Testing and Prediction of Limits of Lubrication in Sheet Metal Forming

    DEFF Research Database (Denmark)

    Ceron, Ermanno; Bay, Niels

    2012-01-01

    Increasing focus on environmental issues in industrial production has urged a number of sheet metal forming companies to look for new tribo-systems, here meaning the combination of tool_material/workpiece_material/lubricant, in order to substitute hazardous lubricants such as chlorinated paraffin...... oils. Testing of new tribo-systems under production conditions is, however, very costly. For preliminary testing it is more feasible to introduce laboratory tests. In this paper a new methodology for testing new tribo-systems is presented. The methodology describes a series of investigations combining...... laboratory and production tests as well as numerical analyses in order to evaluate and compare performance of the new tribo-systems. A part is selected from industrial production and analyzed by this methodology in order to substitute the existing tribo-system with a new one....

  14. Standard test method for plastic strain ratio r for sheet metal

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2000-01-01

    1.1 This test method covers special tension testing for the measurement of the plastic strain ratio, r, of sheet metal intended for deep-drawing applications. 1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

  15. Pulsed-laser-induced nanoscale island formation in thin metal-on-oxide films

    OpenAIRE

    Henley, SJ; Carey, JD; Silva, SRP

    2005-01-01

    he mechanisms controlling the nanostructuring of thin metal-on-oxide films by nanosecond pulsed excimer lasers are investigated. When permitted by the interfacial energetics, the breakup of the metal film into nanoscale islands is observed. A range of metals (Au, Ag, Mo, Ni, Ti, and Zn) with differing physical and thermodynamic properties, and differing tendencies for oxide formation, are investigated. The nature of the interfacial metal-substrate interaction, the thermal conductivity of the ...

  16. Analysis of Nugget Formation During Resistance Spot Welding on Dissimilar Metal Sheets of Aluminum and Magnesium Alloys

    Science.gov (United States)

    Luo, Yi; Li, Jinglong

    2014-10-01

    The nugget formation of resistance spot welding (RSW) on dissimilar material sheets of aluminum and magnesium alloys was studied, and the element distribution, microstructure, and microhardness distribution near the joint interface were analyzed. It was found that the staggered high regions at the contact interface of aluminum and magnesium alloy sheets, where the dissimilar metal melted together, tended to be the preferred nucleation regions of nugget. The main technical problem of RSW on dissimilar metal sheets of aluminum and magnesium alloys was the brittle-hard Al12Mg17 intermetallic compounds distributed in the nugget, with hardness much higher than either side of the base materials. Microcracks tended to generate at the interface of the nugget and base materials, which affected weld quality and strength.

  17. Using thin metal layers on composite structures for shielding the electromagnetic pulse caused by nearby lightning

    NARCIS (Netherlands)

    Blaj, M.A.; Buesink, Frederik Johannes Karel; Damstra, G.C.; Leferink, Frank Bernardus Johannes

    2011-01-01

    Electronic systems in composite structures could be vulnerable to the (dominant magnetic) field caused by a lightning strike, because only thin layers of metal can be used on composite structures. Thin layers result in a very low shielding effectiveness against magnetic fields. Many experiments

  18. Influence of oxygen flow rate on metal-insulator transition of vanadium oxide thin films grown by RF magnetron sputtering

    Energy Technology Data Exchange (ETDEWEB)

    Ma, Xu; Liu, Xinkun; Li, Haizhu; Huang, Mingju [Henan University, Key Lab of Informational Opto-Electronical Materials and Apparatus, School of Physics and Electronics, Kaifeng (China); Zhang, Angran [South China Normal University, Institute of Electronic Paper Displays, South China Academy of Advanced Optoelectronics, Guangzhou (China)

    2017-03-15

    High-quality vanadium oxide (VO{sub 2}) films have been fabricated on Si (111) substrates by radio frequency (RF) magnetron sputtering deposition method. The sheet resistance of VO{sub 2} has a significant change (close to 5 orders of magnitude) in the process of the metal-insulator phase transition (MIT). The field emission-scanning electron microscope (FE-SEM) results show the grain size of VO{sub 2} thin films is larger with the increase of oxygen flow. The X-ray diffraction (XRD) results indicate the thin films fabricated at different oxygen flow rates grow along the (011) crystalline orientation. As the oxygen flow rate increases from 3 sccm to 6 sccm, the phase transition temperature of the films reduces from 341 to 320 K, the width of the thermal hysteresis loop decreases from 32 to 9 K. The thin films fabricated in the condition of 5 sccm have a high temperature coefficient of resistance (TCR) -3.455%/K with a small resistivity of 2.795 ρ/Ω cm. (orig.)

  19. Calculation of electromagnetic force in electromagnetic forming process of metal sheet

    International Nuclear Information System (INIS)

    Xu Da; Liu Xuesong; Fang Kun; Fang Hongyuan

    2010-01-01

    Electromagnetic forming (EMF) is a forming process that relies on the inductive electromagnetic force to deform metallic workpiece at high speed. Calculation of the electromagnetic force is essential to understand the EMF process. However, accurate calculation requires complex numerical solution, in which the coupling between the electromagnetic process and the deformation of workpiece needs be considered. In this paper, an appropriate formula has been developed to calculate the electromagnetic force in metal work-piece in the sheet EMF process. The effects of the geometric size of coil, the material properties, and the parameters of discharge circuit on electromagnetic force are taken into consideration. Through the formula, the electromagnetic force at different time and in different positions of the workpiece can be predicted. The calculated electromagnetic force and magnetic field are in good agreement with the numerical and experimental results. The accurate prediction of the electromagnetic force provides an insight into the physical process of the EMF and a powerful tool to design optimum EMF systems.

  20. Controlling magnetism of MoS2 sheets by embedding transition-metal atoms and applying strain.

    Science.gov (United States)

    Zhou, Yungang; Su, Qiulei; Wang, Zhiguo; Deng, Huiqiu; Zu, Xiaotao

    2013-11-14

    Prompted by recent experimental achievement of transition metal (TM) atoms substituted in MoS2 nanostructures during growth or saturating existing vacancies (Sun et al., ACS Nano, 2013, 7, 3506; Deepak et al., J. Am. Chem. Soc., 2007, 129, 12549), we explored, via density functional theory, the magnetic properties of a series of 3d TM atoms substituted in a MoS2 sheet, and found that Mn, Fe, Co, Ni, Cu and Zn substitutions can induce magnetism in the MoS2 sheet. The localizing unpaired 3d electrons of TM atoms respond to the introduction of a magnetic moment. Depending on the species of TM atoms, the substituted MoS2 sheet can be a metal, semiconductor or half-metal. Remarkably, the applied elastic strain can be used to control the strength of the spin-splitting of TM-3d orbitals, leading to an effective manipulation of the magnetism of the TM-substituted MoS2 sheet. We found that the magnetic moment of the Mn- and Fe-substituted MoS2 sheets can monotonously increase with the increase of tensile strain, while the magnetic moment of Co-, Ni-, Cu- and Zn-substituted MoS2 sheets initially increases and then decreases with the increase of tensile strain. An instructive mechanism was proposed to qualitatively explain the variation of magnetism with elastic strain. The finding of the magnetoelastic effect here is technologically important for the fabrication of strain-driven spin devices on MoS2 nanostructures, which allows us to go beyond the current scope limited to the spin devices within graphene and BN-based nanostructures.

  1. Theories, Methods and Numerical Technology of Sheet Metal Cold and Hot Forming Analysis, Simulation and Engineering Applications

    CERN Document Server

    Hu, Ping; Liu, Li-zhong; Zhu, Yi-guo

    2013-01-01

    Over the last 15 years, the application of innovative steel concepts in the automotive industry has increased steadily. Numerical simulation technology of hot forming of high-strength steel allows engineers to modify the formability of hot forming steel metals and to optimize die design schemes. Theories, Methods and Numerical Technology of Sheet Metal Cold and Hot Forming focuses on hot and cold forming theories, numerical methods, relative simulation and experiment techniques for high-strength steel forming and die design in the automobile industry. Theories, Methods and Numerical Technology of Sheet Metal Cold and Hot Forming introduces the general theories of cold forming, then expands upon advanced hot forming theories and simulation methods, including: • the forming process, • constitutive equations, • hot boundary constraint treatment, and • hot forming equipment and experiments. Various calculation methods of cold and hot forming, based on the authors’ experience in commercial CAE software f...

  2. Mechanical properties of vapor-deposited thin metallic films: a status report

    International Nuclear Information System (INIS)

    Adler, P.H.

    1982-01-01

    The mechanical properties of vapor-deposited thin metallic films are being studied in conjunction with the target fabrication group associated with the laser-fusion energy program. The purpose of the work is to gain an understanding as to which metals are structurally best suited to contain a glass microsphere filled with deuterium-tritium (D-T) gas at large internal pressures

  3. A sheet metal forming simulation of automotive outer panels considering the behavior of air in die cavity

    Science.gov (United States)

    Choi, Kwang Yong; Kim, Yun Chang; Choi, Hee Kwan; Kang, Chul Ho; Kim, Heon Young

    2013-12-01

    During a sheet metal forming process of automotive outer panels, the air trapped between a blank sheet and a die tool can become highly compressed, ultimately influencing the blank deformation and the press force. To prevent this problem, vent holes are drilled into die tools and needs several tens to hundreds according to the model size. The design and the drilling of vent holes are based on expert's experience and try-out result and thus the process can be one of reasons increasing development cycle. Therefore the study on the size, the number, and the position of vent holes is demanded for reducing development cycle, but there is no simulation technology for analyzing forming defects, making numerical sheet metal forming process simulations that incorporate the fluid dynamics of air. This study presents a sheet metal forming simulation of automotive outer panels (a roof and a body side outer) that simultaneously simulates the behavior of air in a die cavity. Through CAE results, the effect of air behavior and vent holes to blank deformation was analyzed. For this study, the commercial software PAM-STAMP{trade mark, serif} and PAM-SAFE{trade mark, serif} was used.

  4. Mechanics analysis of axisymmetric thin-walled part in warm sheet hydroforming

    Directory of Open Access Journals (Sweden)

    Yang Xiying

    2015-10-01

    Full Text Available To obtain the influence of fluid pressure and temperature on warm hydroforming of 5A06-O aluminum alloy sheet, the unified mechanics equilibrium equations, which take through-thickness normal stress and friction into account, were established in spherical coordinate system. The distribution of through-thickness normal stress in the thickness direction was determined. The relation between through-thickness normal stress and fluid pressure was also analyzed in different regions of cylindrical cup. Based on the method of subtracting one increasing function from another, the constitutive equation of 5A06-O applied to warm hydroforming was established and in a good agreement with uniaxial tensile data. Based on whether the thickness variation was taken into account, two mechanic models were established to do the comparative study. The results for the studied case show that the calculated stress values are pretty close according to the two models and consistent with results of finite element analysis; the thickness distribution in flange computed by the second model conforms to the experimental data. Finally, the influences of fluid pressure on the flange thickness and radial stress were analyzed.

  5. Testing new tribo-systems for sheet metal forming of advanced high strength steels and stainless steels

    DEFF Research Database (Denmark)

    Bay, Niels; Ceron, Ermanno

    2014-01-01

    of a methodology for off-line testing of new tribo-systems for advanced high strength steels and stainless steels. The methodology is presented and applied to an industrial case, where different tribo-systems are tested. A universal sheet tribotester has been developed, which can run automatically repetitive......Testing of new tribo-systems in sheet metal forming has become an important issue due to new legislation, which forces industry to replace current, hazardous lubricants. The present paper summarizes the work done in a recent PhD project at the Technical University of Denmark on the development...

  6. Studies on the finite element simulation in sheet metal stamping processes

    Science.gov (United States)

    Huang, Ying

    The sheet metal stamping process plays an important role in modern industry. With the ever-increasing demand for shape complexity, product quality and new materials, the traditional trial and error method for setting up a sheet metal stamping process is no longer efficient. As a result, the Finite Element Modeling (FEM) method has now been widely used. From a physical point of view, the formability and the quality of a product are influenced by several factors. The design of the product in the initial stage and the motion of the press during the production stage are two of these crucial factors. This thesis focuses on the numerical simulation for these two factors using FEM. Currently, there are a number of commercial FEM software systems available in the market. These software systems are based on an incremental FEM process that models the sheet metal stamping process in small incremental steps. Even though the incremental FEM is accurate, it is not suitable for the initial conceptual design for its needing of detailed design parameters and enormous calculation times. As a result, another type of FEM, called the inverse FEM method or one-step FEM method, has been proposed. While it is less accurate than that of the incremental method, this method requires much less computation and hence, has a great potential. However, it also faces a number of unsolved problems, which limits its application. This motivates the presented research. After the review of the basic theory of the inverse method, a new modified arc-length search method is proposed to find better initial solution. The methods to deal with the vertical walls are also discussed and presented. Then, a generalized multi-step inverse FEM method is proposed. It solves two key obstacles: the first one is to determine the initial solution of the intermediate three-dimensional configurations and the other is to control the movement of nodes so they could only slide on constraint surfaces during the search by

  7. NUMISHEET 2016: 10th International Conference and Workshop on Numerical Simulation of 3D Sheet Metal Forming Processes

    International Nuclear Information System (INIS)

    2016-01-01

    The NUMISHEET conference series have been established as a world-class forum through which new intellectual ideas and technologies in the area of sheet metal forming simulation are exchanged. Previous NUMISHEET conferences have given enormous contributions to industry and academia in what regards the development of new methods and ideas for the numerical simulation of sheet metal forming processes. Previous NUMISHEET conferences were held in: Zurich (Switzerland, 1991), Isehara (Japan, 1993), Dearborn (USA, 1996), Besancon (France, 1999), Jeju Island (South Korea, 2002), Detroit (USA, 2005), Interlaken (Switzerland, 2008), Seoul (South Korea, 2011) and Melbourne (Australia, 2014). The NUMISHEET 2016 conference will be held in Bristol, UK. It features technical, keynote and plenary sessions and mini-symposiums in diverse sheet metal forming areas including the recently introduced incremental sheet forming and electromagnetic forming, as well as new prominent numerical methods such as IsoGeometric Analysis and meshless methods for sheet analysis. NUMISHEET 2016 will have eight academic plenary lectures delivered by worldwide recognised experts in the areas of sheet metal forming, material modelling and numerical methods in general. Also, NUMISHEET 2016 will have three industrial plenary lectures which will be addressed by three different companies with strong businesses in sheet metal forming processes: AutoForm, Crown Technology and Jaguar Land Rover. One of the most distinguishing features of NUMISHEET conference series is the industrial benchmark sessions, during which numerical simulations of industrial sheet formed parts are compared with experimental results from the industry. The benchmark sessions provide an extraordinary opportunity for networking, for the exchange of technologies related to sheet metal forming and for the numerical validation of sheet metal forming codes/software. Three benchmark studies have been organised in NUMISHEET 2016: BM1) &apos

  8. Retention of heavy metals on layered double hydroxides thin films deposited by pulsed laser deposition

    Energy Technology Data Exchange (ETDEWEB)

    Vlad, A., E-mail: angela.vlad@gmail.com [National Institute for Lasers, Plasma and Radiation Physics, 409 Atomistilor Str., 76900 Bucharest-Magurele (Romania); Birjega, R.; Matei, A.; Luculescu, C.; Mitu, B.; Dinescu, M. [National Institute for Lasers, Plasma and Radiation Physics, 409 Atomistilor Str., 76900 Bucharest-Magurele (Romania); Zavoianu, R.; Pavel, O.D. [University of Bucharest, Faculty of Chemistry, Department of Chemical Technology and Catalysis, 4-12 Regina Elisabeta Bd., Bucharest (Romania)

    2014-05-01

    Heavy metals are toxic and hazardous pollutants in the environment due to their nonbiodegradability and persistence, which can pose serious threats to living organisms. The ability of Mg–Al based layered double hydroxides (LDHs) thin films to retain heavy metals from aqueous solutions at different concentrations is a novel topic with prospects of attractive applications, such as detection of heavy metals. We report on the ability of a series of Mg–Al based layered double hydroxides thin films to detect Ni and Co cations in aqueous solutions. Uptake of heavy metals ions such as Ni{sup 2+}, Co{sup 2+} from aqueous solutions was studied as function of contact time at a standard metal ion concentration. The LDHs thin films were deposited using pulsed laser deposition (PLD). The different adsorption mechanisms were studied in connection with different heavy metals used as probe cations. X-ray diffraction, atomic force microscopy, scanning electron microscopy coupled with energy dispersive X-ray spectroscopy, Fourier transform infra-red spectroscopy were the techniques used for the investigation of as deposited and after heavy metals retention thin films.

  9. Simulated and Real Sheet-of-Light 3D Object Scanning Using a-Si:H Thin Film PSD Arrays

    Directory of Open Access Journals (Sweden)

    Javier Contreras

    2015-11-01

    Full Text Available A MATLAB/SIMULINK software simulation model (structure and component blocks has been constructed in order to view and analyze the potential of the PSD (Position Sensitive Detector array concept technology before it is further expanded or developed. This simulation allows changing most of its parameters, such as the number of elements in the PSD array, the direction of vision, the viewing/scanning angle, the object rotation, translation, sample/scan/simulation time, etc. In addition, results show for the first time the possibility of scanning an object in 3D when using an a-Si:H thin film 128 PSD array sensor and hardware/software system. Moreover, this sensor technology is able to perform these scans and render 3D objects at high speeds and high resolutions when using a sheet-of-light laser within a triangulation platform. As shown by the simulation, a substantial enhancement in 3D object profile image quality and realism can be achieved by increasing the number of elements of the PSD array sensor as well as by achieving an optimal position response from the sensor since clearly the definition of the 3D object profile depends on the correct and accurate position response of each detector as well as on the size of the PSD array.

  10. Comparison of the Effects of Tool Geometry for Friction Stir Welding Thin Sheet Aluminum Alloys for Aerospace Applications

    Science.gov (United States)

    Merry, Josh; Takeshita, Jennifer; Tweedy, Bryan; Burford, Dwight

    2006-01-01

    In this presentation, the results of a recent study on the effect of pin tool design for friction stir welding thin sheets (0.040") of aluminum alloys 2024 and 7075 are provided. The objective of this study was to investigate and document the effect of tool shoulder and pin diameter, as well as the presence of pin flutes, on the resultant microstructure and mechanical properties at both room temperature and cryogenic temperature. Specifically, the comparison between three tools will include: FSW process load analysis (tool forces required to fabricate the welds), Static Mechanical Properties (ultimate tensile strength, yield strength, and elongation), and Process window documenting the range of parameters that can be used with the three pin tools investigated. All samples were naturally aged for a period greater than 10 days. Prior research has shown 7075 may require post weld heat treatment. Therefore, an additional pair of room temperature and cryogenic temperature samples was post-weld aged to the 7075-T7 condition prior to mechanical testing.

  11. Area monitor for neutrons with thin sheet of Au; Monitor de area para neutrones con laminilla de Au

    Energy Technology Data Exchange (ETDEWEB)

    Valero L, C.; Guzman G, K. A.; Banuelos F, A.; Borja H, C. G.; Hernandez D, V. M.; Vega C, H. R. [Universidad Autonoma de Zacatecas, Unidad Academica de Estudios Nucleares, Calle Cipres No. 10, Fracc. La Penuela, 98068 Zacatecas (Mexico); Gallego, E.; Lorente, A., E-mail: fermineutron@yahoo.com [Universidad Politecnica de Madrid, Departamento de Ingenieria Nuclear, C/ Jose Gutierrez Abascal 2, E-28006 Madrid (Spain)

    2011-11-15

    A passive area monitor for neutrons with an activation detector was designed and constructed to be used in sites where the radiation field is mixed, intense and pulsed, like happens in the radiotherapy rooms that use lineal accelerators of medical use or in enclosures with cyclotrons for PET, or where the field is mixed and intense as in the nuclear power plants. This equipment is useful for the exposition cases of the patients or workers that receive not counted radiation dose, generating harmful effects to the health, for what is necessary to take the pertinent measures for the radiological protection. The design of the area monitor was realized using the MCNP5 code, where was considered an activation detector and therefore thin sheets of Au-197 located in the moderator center were used. The moderator was designed as a polyethylene cylindrical to moderate the neutrons. The gold was used like detector for its high cross section and its physical and chemical characteristics. The response of the monitor is maxim for energies from 1 to 20 MeV, region where the flowing coefficients and dose are majors. Therefore, the designed and constructed monitor can be used in sites with high, mixed and pulsed radiation fields. (Author)

  12. Novel cellulose ester substrates for high performance flat-sheet thin-film composite (TFC) forward osmosis (FO) membranes

    KAUST Repository

    Ong, Rui Chin

    2015-01-01

    A novel hydrophilic cellulose ester with a high intrinsic water permeability and a water partition coefficient was discovered to construct membrane supports for flat-sheet thin film composite (TFC) forward osmosis (FO) membranes for water reuse and seawater desalination with high performance. The performance of TFC-FO membranes prepared from the hydrophilic cellulose ester containing a high degree of OH and a moderate degree of Pr substitutions clearly surpasses those prepared from cellulose esters and other polymers with moderate hydrophilicity. Post-treatments of TFC-FO membranes using sodium dodecyl sulfate (SDS) and glycerol followed by heat treatment further enhance the water flux without compromising the selectivity. Positron annihilation lifetime analyses have confirmed that the SDS/glycerol post-treatment increases the free volume size and fractional free volume of the polyamide selective layer. The newly developed post-treated TFC-FO membranes exhibit a remarkably high water flux up to 90 LMH when the selective layer is oriented towards the draw solution (i.e., PRO mode) using 1. M NaCl as the draw solution and DI water as the feed. For seawater desalination, the membranes display a high water flux up to 35 LMH using a 2. M NaCl draw solution. These water fluxes exceeded the water fluxes achieved by other types of FO membranes reported in literatures. © 2014 Elsevier B.V.

  13. Experimental and numerical determination of critical stress intensity factor of aluminum curved thin sheets under tensile stress

    Energy Technology Data Exchange (ETDEWEB)

    Heidarvand, Majid; Soltani, Naser; Hajializadeh, Farshid [University of Tehran, Tehran (Iran, Islamic Republic of)

    2017-05-15

    We determined the fracture toughness of aluminum curved thin sheets using tensile stress tests and finite element method. We applied Linear elastic fracture mechanics (LEFM) and Feddersen procedure to evaluate stress intensity factor of the samples with central wire-cut cracks and fatigue cracks with different lengths to investigate the notch radius effect. Special fixture design was utilized to establish uniform stress distribution at the crack zone. Less than 9 % difference was found between the wire-cut and the fatigue cracked samples. Since generating central fatigue crack with different lengths required so much effort, wire-cut cracked samples were used to determine critical stress intensity factor. Finite element analysis was also performed on one-quarter of the specimen using both the singular Borsum elements and the regular isoparametric elements to further investigate fracture toughness of the samples. It was observed that the singular elements presented better results than the isoparametric ones. A slight difference was also found between the results obtained from finite element method using singular elements and the experimental results.

  14. Biocompatibility evaluation of sputtered zirconium-based thin film metallic glass-coated steels

    Directory of Open Access Journals (Sweden)

    Subramanian B

    2015-10-01

    Full Text Available Balasubramanian Subramanian,1 Sundaram Maruthamuthu,2 Senthilperumal Thanka Rajan1 1Electrochemical Material Science Division, 2Corrosion and Materials Protection Division, Central Electrochemical Research Institute, Karaikudi, India Abstract: Thin film metallic glasses comprised of Zr48Cu36Al8Ag8 (at.% of approximately 1.5 µm and 3 µm in thickness were prepared using magnetron sputtering onto medical grade 316L stainless steel. Their structural and mechanical properties, in vitro corrosion, and antimicrobial activity were analyzed. The amorphous thin film metallic glasses consisted of a single glassy phase, with an absence of any detectable peaks corresponding to crystalline phases. Elemental composition close to the target alloy was noted from EDAX analysis of the thin film. The surface morphology of the film showed a smooth surface on scanning electron microscopy and atomic force microscopy. In vitro electrochemical corrosion studies indicated that the zirconium-based metallic glass could withstand body fluid, showing superior resistance to corrosion and electrochemical stability. Interactions between the coated surface and bacteria were investigated by agar diffusion, solution suspension, and wet interfacial contact methods. The results indicated a clear zone of inhibition against the growth of microorganisms such as Escherichia coli and Staphylococcus aureus, confirming the antimicrobial activity of the thin film metallic glasses. Cytotoxicity studies using L929 fibroblast cells showed these coatings to be noncytotoxic in nature. Keywords: thin film metallic glasses, sputtering, biocompatibility, corrosion, antimicrobial activity

  15. A simple method for understanding the triangular growth patterns of transition metal dichalcogenide sheets

    Directory of Open Access Journals (Sweden)

    Siya Zhu

    2015-10-01

    Full Text Available Triangular nanoflake growth patterns have been commonly observed in synthesis of transition metal dichalcogenide sheets and their hybrid structures. Triangular nanoflakes not only show exceptional properties, but also can serve as building blocks for two or three dimensional structures. In this study, taking the MoS2 system as a test case, we propose a Matrix method to understand the mechanism of such unique growth pattern. Nanoflakes with different edge types are mathematically described with configuration matrices, and the total formation energy is calculated as the sum of the edge formation energies and the chemical potentials of sulfur and molybdenum. Based on energetics, we find that three triangular patterns with the different edge configurations are energetically more favorable in different ranges of the chemical potential of sulfur, which are in good agreement with experimental observations. Our algorithm has high efficiency and can deal with nanoflakes in microns which are beyond the ability of ab-initio method. This study not only elucidates the mechanism of triangular nanoflake growth patterns in experiment, but also provides a clue to control the geometric configurations in synthesis.

  16. Multiobjective Optimization for Fixture Locating Layout of Sheet Metal Part Using SVR and NSGA-II

    Directory of Open Access Journals (Sweden)

    Yuan Yang

    2017-01-01

    Full Text Available Fixture plays a significant role in determining the sheet metal part (SMP spatial position and restraining its excessive deformation in many manufacturing operations. However, it is still a difficult task to design and optimize SMP fixture locating layout at present because there exist multiple conflicting objectives and excessive computational cost of finite element analysis (FEA during the optimization process. To this end, a new multiobjective optimization method for SMP fixture locating layout is proposed in this paper based on the support vector regression (SVR surrogate model and the elitist nondominated sorting genetic algorithm (NSGA-II. By using ABAQUS™ Python script interface, a parametric FEA model is established. And the fixture locating layout is treated as design variables, while the overall deformation and maximum deformation of SMP under external forces are as the multiple objective functions. First, a limited number of training and testing samples are generated by combining Latin hypercube design (LHD with FEA. Second, two SVR prediction models corresponding to the multiple objectives are established by learning from the limited training samples and are integrated as the multiobjective optimization surrogate model. Third, NSGA-II is applied to determine the Pareto optimal solutions of SMP fixture locating layout. Finally, a multiobjective optimization for fixture locating layout of an aircraft fuselage skin case is conducted to illustrate and verify the proposed method.

  17. PREPARATION OF CONSTRUCTION PRODUCTION OF METAL SHEET FOR MEANS OF TRANSPORT

    Directory of Open Access Journals (Sweden)

    Piotr Penkała

    2013-03-01

    Full Text Available The design of sheet metal parts, pressed, used in the automotive industry is very complicated. Many factors influence the final shape of the part. Contemporary designer does not need to have the knowledge needed to understand the essence of its all requirements that are placed on parts of the body. It is only important that they are aware of their existence and know who in the company can help them in their fulfilment of the construction. Nowadays, only the constructor creates a CAD model geometry, which is assumed to provide the functionality. The rest of the aspects such as the provision of adequate stiffness, manufacturability, assembly features, vibration analysis, etc., are the arena of other specialists. This is the essence of constructing simultaneous, where many cell companies often work on the same element, giving it a set of features impossible to obtain by one expert on everything. Therefore, the role of the designer is often limited to being only a CAD system operator.

  18. Standard test method for ball punch deformation of metallic sheet material

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2009-01-01

    1.1 This test method covers the procedure for conducting the ball punch deformation test for metallic sheet materials intended for forming applications. The test applies to specimens with thicknesses between 0.008 and 0.080 in. (0.20 and 2.00 mm). 1.2 The values stated in inch–pound units are to be regarded as the standard. Note 1—The ball punch deformation test is intended to replace the Olsen cup test by standardizing many of the test parameters that previously have been left to the discretion of the testing laboratory. Note 2—The modified Erichsen test has been standardized in Europe. The main differences between the ball punch deformation test and the Erichsen test are the diameters of the penetrator and the dies. Erichsen cup heights are given in SI units. 1.3 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard. 1.4 This standard does...

  19. Ultra-thin grain-oriented silicon steel sheet fabricated by a novel way: Twin-roll strip casting and two-stage cold rolling

    Science.gov (United States)

    Wang, Yin-Ping; Liu, Hai-Tao; Song, Hong-Yu; Liu, Jia-Xin; Shen, Hui-Ying; Jin, Yang; Wang, Guo-Dong

    2018-04-01

    0.05-0.15 mm-thick ultra-thin grain-oriented silicon steel sheets were successfully produced by a novel processing route including strip casting, hot rolling, normalizing, two-stage cold rolling with intermediate annealing, primary recrystallization annealing and secondary recrystallization annealing. The evolutions of microstructure, texture and inhibitor along the processing were briefly investigated. The results showed that the initial Goss orientation originated due to the heterogenous nucleation of δ-ferrite grains during solidification. Because of the lack of shear deformation, only a few Goss grains were observed in the hot rolled sheet. After the first cold rolling and intermediate annealing, Goss texture was enhanced and distributed in the whole thickness. A small number of Goss grains having a high fraction of high energy boundaries exhibited in the primary recrystallization annealed sheet. A large number of fine and dispersed MnS and AlN and a few co-precipitates MnS and AlN with the size range of 10-70 nm were also observed. Interestingly, a well-developed secondary recrystallization microstructure characterized by 10-60 mm grains and a sharp Goss texture were finally produced in the 0.05-0.15 mm-thick ultra-thin sheets. A magnetic induction B8 of 1.72-1.84 T was obtained. Another new finding was that a few {2 3 0}〈0 0 1〉 and {2 1 0}〈1 2 7〉 grains also can grow up abnormally because of the high fraction of high energy boundaries and the size and number advantage, respectively. These non-Goss grains finally deteriorated the magnetic properties of the ultra-thin sheets. In addition, low surface energies of {hk0} planes may also contribute to the abnormal growth of Goss, {2 3 0}〈0 0 1〉 and {2 1 0}〈1 2 7〉 grains.

  20. Editorial input for the right price: tobacco industry support for a sheet metal indoor air quality manual.

    Science.gov (United States)

    Campbell, Richard; Balbach, Edith

    2013-01-01

    Following legal action in the 1990s, internal tobacco industry documents became public, allowing unprecedented insight into the industry's relationships with outside organizations. During the 1980s and 1990s, the National Energy Management Institute (NEMI), established by the Sheet Metal Workers International Association and the Sheet Metal and Air Conditioning Contractors' National Association, (SMACNA) received tobacco industry funding to establish an indoor air quality services program. But the arrangement also required NEMI to serve as an advocate for industry efforts to defeat indoor smoking bans by arguing that ventilation was a more appropriate solution to environmental tobacco smoke. Drawing on tobacco industry documents, this paper describes a striking example of the ethical compromises that accompanied NEMI's collaboration with the tobacco industry, highlighting the solicitation of tobacco industry financial support for a SMACNA indoor air quality manual in exchange for sanitizing references to the health impact of environmental tobacco smoke prior to publication.

  1. Chemically-modified graphene sheets as an active layer for eco-friendly metal electroplating on plastic substrates

    International Nuclear Information System (INIS)

    Oh, Joon-Suk; Hwang, Taeseon; Nam, Gi-Yong; Hong, Jung-Pyo; Bae, Ah-Hyun; Son, Sang-Ik; Lee, Geun-Ho; Sung, Hak kyung; Choi, Hyouk Ryeol; Koo, Ja Choon; Nam, Jae-Do

    2012-01-01

    Eco-friendly nickel (Ni) electroplating was carried out on a plastic substrate using chemically modified graphene sheets as an active and conductive layer to initiate electroplating without using conventional pre-treatment or electroless metal-seeding processes. A graphene oxide (GO) solution was self-assembled on a polyethylene terephthalate (PET) film followed by evaporation to give GO layers (thickness around 6.5 μm) on PET (GO/PET) film. Then, the GO/PET film was chemically and thermally reduced to convert the GO layers to reduced graphene oxide (RGO) layers on the PET substrate. The RGO-coated PET (RGO/PET) film showed the sheet resistance of 100 Ω per square. On RGO/PET film, Ni electroplating was conducted under the constant-current condition and the entire surface of the PET film was completely metalized with Ni without any voids.

  2. General incorporation of diverse components inside metal-organic framework thin films at room temperature

    Science.gov (United States)

    Mao, Yiyin; Li, Junwei; Cao, Wei; Ying, Yulong; Hu, Pan; Liu, Yu; Sun, Luwei; Wang, Hongtao; Jin, Chuanhong; Peng, Xinsheng

    2014-11-01

    Porous metal-organic frameworks (MOFs) demonstrate great potential for numerous applications. Although hetero-functional components have been encapsulated within MOF crystalline particles, the uniform incorporation of functional species with different sizes, shapes and functions in MOF thin films with dual properties, especially at room temperature and without the degradation of the MOF framework, remains a significant challenge towards further enriching their functions for various purposes. Here we report a general method that can rapidly encapsulate diverse functional components, including small ions, micrometre-sized particles, inorganic nanoparticles and bioactive proteins, in MOF thin films at room temperature via a metal-hydroxide-nanostrand-assisted confinement technique. These functional component-encapsulated MOF composite thin films exhibit synergistic and size-selective catalytic, bio-electrochemical, conductive and flexible functionalities that are desirable for thin film devices, including catalytic membrane reactors, biosensors and flexible electronic devices.

  3. Screening effects in metal sculptured thin films studied with terahertz Mueller matrix ellipsometry

    Science.gov (United States)

    Hofmann, T.; Knight, S.; Sekora, D.; Schmidt, D.; Herzinger, C. M.; Woollam, J. A.; Schubert, E.; Schubert, M.

    2017-11-01

    The anisotropic optical dielectric functions of a metal (cobalt) slanted columnar thin film deposited by electron-beam glancing angle deposition are reported for the terahertz (THz) frequency domain before and after the slanted columnar thin film was passivated by a conformal alumina coating. A simple effective medium dielectric function homogenization approach which describes isolated, electrically conductive columns rendering the thin film biaxial (orthorhombic) is used to model the observed optical responses. Upon passivating the slanted columnar thin film with a 3 nm thick alumina film an increase of both the real and the imaginary part of the dielectric function for all major polarizability directions is found and attributed to screening effects within the spatially coherent metal nanocolumns.

  4. Tin etching from metallic and oxidized scandium thin films

    NARCIS (Netherlands)

    Pachecka, Malgorzata; Lee, Christopher James; Sturm, J.M.; Bijkerk, Frederik

    The role of oxide on Sn adhesion to Sc surfaces was studied with in-situ ellipsometry, X-ray photoelectron spectroscopy and secondary electron microscopy. Sn etching with hydrogen radicals was performed on metallic Sc, metallic Sc with a native oxide, and a fully oxidized Sc layer. The results show

  5. A tool for cutting ultra thin slits in metals

    Science.gov (United States)

    Mcmahon, W.

    1972-01-01

    Tool produces slits of 0.0305 mm widths in materials up to RC 50 hardness, minimizes material waste and improves precision. Device may be used for general metal cutting and for producing simulated cracks in metal samples used in fatigue tests.

  6. Modelling and optimization of cut quality during pulsed Nd:YAG laser cutting of thin Al-alloy sheet for straight profile

    Science.gov (United States)

    Sharma, Amit; Yadava, Vinod

    2012-02-01

    Thin sheets of aluminium alloys are widely used in aerospace and automotive industries for specific applications. Nd:YAG laser beam cutting is one of the most promising sheetmetal cutting process for cutting sheets for any profile. Al-alloy sheets are difficult to cut by laser beam because of its highly reflective nature. This paper presents modelling and optimization of cut quality during pulsed Nd:YAG laser cutting of thin Al-alloy sheet for straight profile. In the present study, four input process parameters such as oxygen pressure, pulse width, pulse frequency, and cutting speed and two output parameters such as average kerf taper ( Ta) and average surface roughness ( Ra) are considered. The hybrid approach comprising of Taguchi methodology (TM) and response surface methodology (RSM) is used for modelling whereas multi-objective optimization is performed using hybrid approach of TM and grey relational analysis (GRA) coupled with entropy measurement methodology. The entropy measurement methodology is employed for the calculation of weight corresponding to each quality characteristic. The results indicate that the hybrid approaches applied for modelling and optimization of the LBC process are reasonable.

  7. Ion exchange of alkaline metals on the thin-layer zinc ferrocyanide

    International Nuclear Information System (INIS)

    Betenekov, N.D.; Buklanov, G.V.; Ipatova, E.G.; Korotkin, Yu.S.

    1991-01-01

    Basic regularities of interphase distribution in the system of thin-layer sorbent on the basis of mixed zinc ferrocyanide (FZ)-alkaline metal solution (Na, K, Rb, Cs, Fr) in the column chromatography made are studied. It is established that interphase distribution of microgram amounts of alkaline metals in the systems thin-layer FZ-NH 4 NO 3 electrolyte solutions is of ion-exchange character and subjected to of law effective mass. It is shown that FZ thin-layer material is applicable for effective chromatographic separation of alkaline metal trace amounts. An approach to the choice of a conditions of separate elution of Na, K, Rb, Cs, Fr in the column chromatography mode

  8. Deposition of metal chalcogenide thin films by successive ionic layer ...

    Indian Academy of Sciences (India)

    ) method, has emerged as one of the solution methods to deposit a variety of compound materials in thin film form. The SILAR method is inexpensive, simple and convenient for large area deposition. A variety of substrates such as insulators, ...

  9. Deposition of metal chalcogenide thin films by successive ionic layer

    Indian Academy of Sciences (India)

    ) method, has emerged as one of the solution methods to deposit a variety of compound materials in thin film form. The SILAR method is inexpensive, simple and convenient for large area deposition. A variety of substrates such as insulators, ...

  10. Determination of magnetic properties of multilayer metallic thin films

    International Nuclear Information System (INIS)

    Birlikseven, C.

    2000-01-01

    In recent year, Giant Magnetoresistance Effect has been attracting an increasingly high interest. High sensitivity magnetic field detectors and high sensitivity read heads of magnetic media can be named as important applications of these films. In this work, magnetic and electrical properties of single layer and thin films were investigated. Multilayer thin films were supplied by Prof. Dr. A. Riza Koeymen from Texas University. Multilayer magnetic thin films are used especially for magnetic reading and magnetic writing. storing of large amount of information into small areas become possible with this technology. Single layer films were prepared using the electron beam evaporation technique. For the exact determination of film thicknesses, a careful calibration of the thicknesses was made. Magnetic properties of the multilayer films were studied using the magnetization, magnetoresistance measurements and ferromagnetic resonance technique. Besides, by fitting the experimental results to the theoretical models, effective magnetization and angles between the ferromagnetic layers were calculated. The correspondence between magnetization and magnetoresistance was evaluated. To see the effect of anisotropic magnetoresistance in the magnetoresistance measurements, a new experimental set-up was build and measurements were taken in this set-up. A series of soft permalloy thin films were made, and temperature dependent resistivity, magnetoresistance, anisotropic magnetoresistance and magnetization measurements were taken

  11. Device of connecting the metal sheet lining a concrete enclosure to a pipe opening inside the enclosure

    International Nuclear Information System (INIS)

    Petit, Guy.

    1975-01-01

    Said invention relates to a sealed device connecting a metal sheet anchored on the internal side of a concrete vessel containing a hot pressurized fluid, with a metallic pipe opening inside said vessel. It is intended for heat insulating structures so-called 'hot skin' used for the pressure vessels of some boiling water reactors. Said invention is intended for different types of said pipe such as: the penetrations for the inlets and outlets of the primary circuit, or anchoring cylindrical sheaths used as supports of components or other elements located inside said pressure vessel [fr

  12. Phase coexistence in the metal-insulator transition of a VO2 thin film

    International Nuclear Information System (INIS)

    Chang, Y.J.; Koo, C.H.; Yang, J.S.; Kim, Y.S.; Kim, D.H.; Lee, J.S.; Noh, T.W.; Kim, Hyun-Tak; Chae, B.G.

    2005-01-01

    Vanadium dioxide (VO 2 ) shows a metal-insulator transition (MIT) near room temperature, accompanied by an abrupt resistivity change. Since the MIT of VO 2 is known to be a first order phase transition, it is valuable to check metallic and insulating phase segregation during the MIT process. We deposited (100)-oriented epitaxial VO 2 thin films on R-cut sapphire substrates. From the scanning tunneling spectroscopy (STS) spectra, we could distinguish metallic and insulating regions by probing the band gap. Optical spectroscopic analysis also supported the view that the MIT in VO 2 occurs through metal and insulator phase coexistence

  13. Effects of accelerated degradation on metal supported thin film-based solid oxide fuel cell

    DEFF Research Database (Denmark)

    Reolon, R. P.; Sanna, S.; Xu, Yu

    2018-01-01

    A thin film-based solid oxide fuel cell is deposited on a Ni-based metal porous support by pulsed laser deposition with a multi-scale-graded microstructure design. The fuel cell, around 1 μm in thickness, is composed of a stabilized-zirconia/doped-ceria bi-layered dense electrolyte and nanostruct......A thin film-based solid oxide fuel cell is deposited on a Ni-based metal porous support by pulsed laser deposition with a multi-scale-graded microstructure design. The fuel cell, around 1 μm in thickness, is composed of a stabilized-zirconia/doped-ceria bi-layered dense electrolyte...

  14. Electrochemical depth profiling of multilayer metallic structures: An aluminum brazing sheet

    DEFF Research Database (Denmark)

    Afshar, F. Norouzi; Ambat, R.; Kwakernaak, C.

    2012-01-01

    , while lower sensitivity to these localized attacks were detected toward the brazing sheet core. The results highlight the successful application of the electrochemical depth profiling approach in prediction of the corrosion behavior of the aluminum brazing sheet and the importance of the electrochemical...

  15. Effect of strain path change on limits to ductility of anisotropic metal sheets

    DEFF Research Database (Denmark)

    Kuroda, M.; Tvergaard, Viggo

    2000-01-01

    plasticity models to fit a set of experimental data for cold-rolled steel sheet. The predicted forming limit diagrams show strong dependence on whether or not the load on the sheet is removed between two load steps on a non-proportional strain path. This dependence is investigated in detail for one...... response. (C) 2000 Elsevier Science Ltd. All rights reserved....

  16. Flexible Engineering Structures from the Corrugated Metal Sheets - Comparison of Costs of Solutions used in the Road Building

    Science.gov (United States)

    Ołdakowska, E.

    2017-11-01

    The flexible structures from the corrugated metal sheets are used in particular in the road building, especially as passages for animals. Easy and quick assembly, as well as lower realization costs when compared to the traditional solutions increase interest in such structures. Availability and variety of systems allows for searching for solutions which are the best and optimal in the economical range. The article presents the comparison of costs of the basic materials used in various systems of flexible structures from the corrugated metal sheets. In order to determine the costs of the material solutions the data for two systems used in Poland (for construction of the upper passages for animals) since 2008 have been used. The cost estimation for the basic materials required for realization of 1 m2 of the flexible structure from the corrugated steel sheets have been prepared with use of prices obtained directly from the Polish contractors and manufacturers, as well as process included in the quarterly information (Sekocenbud). The difference of prices of materials available on the market allows the investor for selecting the structure depending on the needs and financial possibilities, as well as for achieving some savings. The savings in case of purchasing sheets of identical parameters (thickness, profile characteristics) are from approx. 4% to 8% per 1 m2 of sheet. The connectors in form of bolts M20 cl. 8.8 of various lengths are an expense from 3.00 PLN to 3.50 PLN. Those values may seem low, but taking into consideration amounts connected with construction of many square meters of structure they may become very important factor in the total investment costs.

  17. Thin Glass Coatings for the Corrosion Protection of Metals

    DEFF Research Database (Denmark)

    Lampert, Felix

    This dissertation presents the research work aimed at developing functional submicrometer thick SiOx barrier coatings for the corrosion protection of stainless steel substrates in chloride containing media, which may enable the use of stainless steels as plate material for marine heat exchangers......, and thus lower the component cost with respect to incumbent materials such as titanium alloys. The technology is of particular interest for the application on heat exchanger plates and components, since the thin coating films are expected to serve as efficient ionic barrier coatings, which prevent issues...... with localized corrosion and do not impact the heat transfer or the component performance. The herein presented approach focuses primarily on the formation of SiOx-like thin films from Hydrogen Silsesquioxane (HSQ) –based “spin-on-glass” (SOG) precursor. The technology is well known for the deposition...

  18. Thermophoresis and thermal radiation with heat and mass transfer in a magnetohydrodynamic thin-film second-grade fluid of variable properties past a stretching sheet

    Science.gov (United States)

    Khan, Noor Saeed; Gul, Taza; Islam, Saeed; Khan, Waris

    2017-01-01

    The influences of thermophoresis and thermal radiation of a magnetohydrodynamic two-dimensional thin-film second-grade fluid with heat and mass transfer flow in the presence of viscous dissipation past a stretching sheet are analyzed. The main focus of the study is to discuss the significant roll of the fluid variable properties like thermal conductivity and viscosity under the variation of the thin film. The thermal conductivity varies directly as a linear function of temperature showing the property that expresses the ability of a material to transfer heat, and the viscosity is assumed to vary inversely as a linear function of temperature showing that viscous forces become weak at increasing temperature. Thermophoresis occurs to discuss the mass deposition at the surface of the stretching sheet while thermal radiation occurs, especially, at high temperature. The basic governing equations for the velocity, temperature and concentration of the fluid flow have been transformed to high nonlinear coupled differential equations with physical conditions by invoking suitable similarity transformations. The solution of the problem has been obtained by using HAM (Homotopy Analysis Method). The heat and mass transfer flow behaviors are affected significantly by the thin film. The physical influences of thin film parameter and all other parameters have been studied graphically and illustrated. The residual graphs and residual error table elucidate the authentication of the present work.

  19. Time series analysis of tool wear in sheet metal stamping using acoustic emission

    Science.gov (United States)

    Vignesh Shanbhag, V.; Pereira, P. Michael; Rolfe, F. Bernard; Arunachalam, N.

    2017-09-01

    Galling is an adhesive wear mode that often affects the lifespan of stamping tools. Since stamping tools represent significant economic cost, even a slight improvement in maintenance cost is of high importance for the stamping industry. In other manufacturing industries, online tool condition monitoring has been used to prevent tool wear-related failure. However, monitoring the acoustic emission signal from a stamping process is a non-trivial task since the acoustic emission signal is non-stationary and non-transient. There have been numerous studies examining acoustic emissions in sheet metal stamping. However, very few have focused in detail on how the signals change as wear on the tool surface progresses prior to failure. In this study, time domain analysis was applied to the acoustic emission signals to extract features related to tool wear. To understand the wear progression, accelerated stamping tests were performed using a semi-industrial stamping setup which can perform clamping, piercing, stamping in a single cycle. The time domain features related to stamping were computed for the acoustic emissions signal of each part. The sidewalls of the stamped parts were scanned using an optical profilometer to obtain profiles of the worn part, and they were qualitatively correlated to that of the acoustic emissions signal. Based on the wear behaviour, the wear data can be divided into three stages: - In the first stage, no wear is observed, in the second stage, adhesive wear is likely to occur, and in the third stage severe abrasive plus adhesive wear is likely to occur. Scanning electron microscopy showed the formation of lumps on the stamping tool, which represents galling behavior. Correlation between the time domain features of the acoustic emissions signal and the wear progression identified in this study lays the basis for tool diagnostics in stamping industry.

  20. Modeling and optimization of ultrasonic metal welding on dissimilar sheets using fuzzy based genetic algorithm approach

    Directory of Open Access Journals (Sweden)

    Mantra Prasad Satpathy

    2015-12-01

    Full Text Available Ultrasonic welding has been used in the market over the past twenty years and serving to the manufacturing industries like aviation, medical, microelectronics and many more due to various hurdles faced by conventional fusion welding process. It takes very short time (less than one second to weld materials, thus it can be used for mass production. But many times, the problems faced by industries due to this process are the poor weld quality and strength of the joints. In fact, the quality and success of the welding depend upon its control parameters. In this present study, the control parameters like vibration amplitude, weld pressure and weld time are considered for the welding of dissimilar metals like aluminum (AA1100 and brass (UNS C27000 sheet of 0.3 mm thickness. Experiments are conducted according to the full factorial design with four replications to obtain the responses like tensile shear stress, T-peel stress and weld area. All these data are utilized to develop a non-linear second order regression model between the responses and predictors. As the quality is an important issue in these manufacturing industries, the optimal combinations of these process parameters are found out by using fuzzy logic approach and genetic algorithm (GA approach. During experiments, the temperature measurement of the weld zone has also been performed to study its effect on different quality characteristics. From the confirmatory test, it has been observed that, the fuzzy logic yields better output results than GA. A variety of weld quality levels, such as “under weld”, “good weld” and “over weld” have also been defined by performing micro structural analysis.

  1. Investigation on lateral resistance of joints made with drywall and sheet metal screws in bagasse particleboard and comparison with that of commercial MDF

    OpenAIRE

    Eshaghi,Saeed; Faezipour,Mahdi; Taghiyari,Hamid Reza

    2013-01-01

    In this research, effects of screw diameter, screw type, panel type, and end distance on lateral resistance of the joints made with drywall and sheet metal screws were studied in bagasse particleboard and the results were compared to those obtained from commercial medium density fiberboard (MDF). The accuracy of EYM in prediction of lateral resistance was then investigated. The drywall screws comprised of size 8 with coarse thread and size 10 with fine thread; the sheet metal screws comprised...

  2. Metal thin film growth on multimetallic surfaces: From quaternary metallic glass to binary crystal

    Energy Technology Data Exchange (ETDEWEB)

    Jing, Dapeng [Iowa State Univ., Ames, IA (United States)

    2010-01-01

    The work presented in this thesis mainly focuses on the nucleation and growth of metal thin films on multimetallic surfaces. First, we have investigated the Ag film growth on a bulk metallic glass surface. Next, we have examined the coarsening and decay of bilayer Ag islands on NiAl(110) surface. Third, we have investigated the Ag film growth on NiAl(110) surface using low-energy electron diffraction (LEED). At last, we have reported our investigation on the epitaxial growth of Ni on NiAl(110) surface. Some general conclusions can be drawn as follows. First, Ag, a bulk-crystalline material, initially forms a disordered wetting layer up to 4-5 monolayers on Zr-Ni-Cu-Al metallic glass. Above this coverage, crystalline 3D clusters grow, in parallel with the flatter regions. The cluster density increases with decreasing temperature, indicating that the conditions of island nucleation are far-from-equilibrium. Within a simple model where clusters nucleate whenever two mobile Ag adatoms meet, the temperature-dependence of cluster density yields a (reasonable) upper limit for the value of the Ag diffusion barrier on top of the Ag wetting layer of 0.32 eV. Overall, this prototypical study suggests that it is possible to grow films of a bulk-crystalline metal that adopt the amorphous character of a glassy metal substrate, if film thickness is sufficiently low. Next, the first study of coarsening and decay of bilayer islands has been presented. The system was Ag on NiAl(110) in the temperature range from 185 K to 250 K. The coarsening behavior, has some similarities to that seen in the Ag(110) homoepitaxial system studied by Morgenstern and co-workers. At 185 K and 205 K, coarsening of Ag islands follows a Smoluchowski ripening pathway. At 205 K and 250 K, the terrace diffusion limited Ostwald ripening dominants. The experimental observed temperature for the transition from SR to OR is 205 K. The SR exhibits anisotropic island diffusion and the OR exhibits 1D decay of island

  3. Oxide nanostructures hyperbranched with thin and hollow metal shells for high-performance nanostructured battery electrodes.

    Science.gov (United States)

    Xia, Xinhui; Xiong, Qinqin; Zhang, Yongqi; Tu, Jiangping; Ng, Chin Fan; Fan, Hong Jin

    2014-06-25

    High-performance electrochemical energy storage (EES) devices require the ability to modify and assemble electrode materials with superior reactivity and structural stability. The fabrication of different oxide/metal core-branch nanoarrays with adjustable components and morphologies (e.g., nanowire and nanoflake) is reported on different conductive substrates. Hollow metal branches (or shells) wrapped around oxide cores are realized by electrodeposition using ZnO nanorods as a sacrificial template. In battery electrode application, the thin hollow metal branches can provide a mechanical protection of the oxide core and a highly conductive path for charges. As a demonstration, arrays of Co3O4/Ni core-branch nanowires are evaluated as the anode for lithium ion batteries. The thin metal branches evidently improve the electrochemical performance with higher specific capacity, rate capability, and capacity retention than the unmodified Co3O4 counterparts. © 2014 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  4. A characterization method for the metal thin film

    Science.gov (United States)

    Liu, Qinggang; Xie, Xian; Qin, Zirui; Liu, Chao

    2016-09-01

    The evanescent wave, occurred when the incident light generates total internal reflection on the interface between glass and metallic film, can raise the surface plasmon (SP) on the metallic film. SP and evanescent wave can resonate under certain angle of incidence when they have the same frequency and wave number. In this case, the power of reflection beam decreases dramatically, and the resonance peak appears in the reflection spectroscopic. The positions of resonance peaks are different when the refraction indexes of medium on the metallic film or the thicknesses of the metallic film are different. And it is found that the phase position of p-component of reflected light changes with the metal film thickness, while the phase position of s-component almost doesn't change in the Surface Plasmon Resonance effect. S-polarized light is taken as reference and interferometry is adopted to turn the change of the phase position into the change of interference fringes position in the paper, and the film thickness can be derived from it. The simulation results indicated that, through making use of piecewise quadratic fitting on the phase data, the inaccuracy with the range of film thickness is between 30 and 80 nanometers is not more than 0.33 nm.

  5. Metal release from stainless steel powders and massive sheets--comparison and implication for risk assessment of alloys.

    Science.gov (United States)

    Hedberg, Yolanda; Mazinanian, Neda; Odnevall Wallinder, Inger

    2013-02-01

    Industries that place metal and alloy products on the market are required to demonstrate that they are safe for all intended uses, and that any risks to humans, animals or the environment are adequately controlled. This requires reliable and robust in vitro test procedures. The aim of this study is to compare the release of alloy constituents from stainless steel powders of different grades (focus on AISI 316L) and production routes into synthetic body fluids with the release of the same metals from massive sheets in relation to material and surface characteristics. The comparison is justified by the fact that the difference between massive surfaces and powders from a metal release/dissolution and surface perspective is not clearly elucidated within current legislations. Powders and abraded and aged (24 h) massive sheets were exposed to synthetic solutions of relevance for biological settings and human exposure routes, for periods of up to one week. Concentrations of released iron, chromium, nickel, and manganese in solution were measured, and the effect of solution pH, acidity, complexation capacity, and proteins elucidated in relation to surface oxide composition and its properties. Implications for risk assessments based on in vitro metal release data from alloys are elucidated.

  6. Ferromagnetism and interlayer exchange coupling in thin metallic films

    Energy Technology Data Exchange (ETDEWEB)

    Kienert, Jochen

    2008-07-15

    This thesis is concerned with the ferromagnetic Kondo lattice (s-d,s-f) model for film geometry. The spin-fermion interaction of this model refers to substances in which localized spins interact with mobile charge carriers like in (dilute) magnetic semiconductors, manganites, or rare-earth compounds. The carrier-mediated, indirect interaction between the localized spins comprises the long-range, oscillatory RKKY exchange interaction in the weak-coupling case and the short-range doubleexchange interaction for strong spin-fermion coupling. Both limits are recovered in this work by mapping the problem onto an effective Heisenberg model. The influence of reduced translational symmetry on the effective exchange interaction and on the magnetic properties of the ferromagnetic Kondo lattice model is investigated. Curie temperatures are obtained for different parameter constellations. The consequences of charge transfer and of lattice relaxation on the magnetic stability at the surface are considered. Since the effective exchange integrals are closely related to the electronic structure in terms of the density of states and of the kinetic energy, the discussion is based on the modifications of these quantities in the dimensionally-reduced case. The important role of spin waves for thin film and surface magnetism is demonstrated. Interlayer exchange coupling represents a particularly interesting and important manifestation of the indirect interaction among localized magnetic moments. The coupling between monatomic layers in thin films is studied in the framework of an RKKY approach. It is decisively determined by the type of in-plane and perpendicular dispersion of the charge carriers and is strongly suppressed above a critical value of the Fermi energy. Finally, the temperature-dependent magnetic stability of thin interlayer-coupled films is addressed and the conditions for a temperature-driven magnetic reorientation transition are discussed. (orig.)

  7. Characterization of PZT thin films on metal substrates; Charakterisierung von PZT-Duennschichten auf Metallsubstraten

    Energy Technology Data Exchange (ETDEWEB)

    Dutschke, A.

    2008-02-02

    Lead zirconate titanate (PbZr{sub x}Ti{sub 1-x}O{sub 3},PZT) is one of the most applied ceramic materials because of its distinctive piezo- and ferroelectric properties. Prepared as thin films on flexible, metallic substrates it can be used for various applications as strain gauges, key switches, vibration dampers, microactuators and ultrasonic transducers. The aim of this work is to analyze the microstructure and the phase-content of PZT-thin films deposited on temperature- und acid-resistant hastelloy-sheets, to correlate the results with the ferroelectric and dielectric properties. It is demonstrated, that the specific variation of the microstructure can be achieved by different thermal treatments and the selective addition of Neodymium as dopant. Nd-doping leads to a shift of the maximum nucleation rate towards reduced temperatures and a decrease in the rate of growth compared to undoped films. The PZT-films are prepared by a sol-gel-process in fourfold multilayers with a composition near the morphotropic phase boundary, where the tetragonal und rhombohedral perovskite-phases coexist. The crystallisation in Nd-doped and undoped films takes place heterogeneously, preferentially at the interfaces and on the surface of the multilayered films as well as on the inner surface of pores within the films. For the first time, the Zr:Ti fluctuation phenomena emerging in sol-gel derived PZT films is related to the microstructure and the local phase content on a nanometer scale. In this connection it is proved, that long-distance Zr:Ti gradients arise preferentially before and during the crystallisation of the pyrochlore phase. During the following crystallisation of the perovskite phase, the crystallites grow across these gradients without modifying them. It is pointed out that the fluctuation in the Zr:Ti ratio has only minor influence on the amount of the tetragonal or rhombohedral distortion of the crystallites after the transition from the para- to the ferroelectric

  8. Rare earth metals, rare earth hydrides, and rare earth oxides as thin films

    International Nuclear Information System (INIS)

    Gasgnier, M.

    1980-01-01

    The review deals with pure rare earth materials such as rare earth metals, rare earth hydrides, and rare earth oxides as thin films. Several preparation techniques, control methods, and nature of possible contaminations of thin films are described. These films can now be produced in an extremely well-known state concerning chemical composition, structure and texture. Structural, electric, magnetic, and optical properties of thin films are studied and discussed in comparison with the bulk state. The greatest contamination of metallic rare earth thin films is caused by reaction with hydrogen or with water vapour. The compound with an f.c.c. structure is the dihydride LnH 2 (Ln = lanthanides). The oxygen contamination takes place after annealing at higher temperatures. Then there appears a compound with a b.c.c. structure which is the C-type sesquioxide C-Ln 2 O 3 . At room atmosphere dihydride light rare earth thin films are converted to hydroxide Ln(OH) 3 . For heavy rare earth thin films the oxinitride LnNsub(x)Osub(y) is observed. The LnO-type compound was never seen. The present review tries to set the stage anew for the investigations to be undertaken in the future especially through the new generations of electron microscopes

  9. Biocompatibility evaluation of sputtered zirconium-based thin film metallic glass-coated steels.

    Science.gov (United States)

    Subramanian, Balasubramanian; Maruthamuthu, Sundaram; Rajan, Senthilperumal Thanka

    2015-01-01

    Thin film metallic glasses comprised of Zr48Cu36Al8Ag8 (at.%) of approximately 1.5 μm and 3 μm in thickness were prepared using magnetron sputtering onto medical grade 316L stainless steel. Their structural and mechanical properties, in vitro corrosion, and antimicrobial activity were analyzed. The amorphous thin film metallic glasses consisted of a single glassy phase, with an absence of any detectable peaks corresponding to crystalline phases. Elemental composition close to the target alloy was noted from EDAX analysis of the thin film. The surface morphology of the film showed a smooth surface on scanning electron microscopy and atomic force microscopy. In vitro electrochemical corrosion studies indicated that the zirconium-based metallic glass could withstand body fluid, showing superior resistance to corrosion and electrochemical stability. Interactions between the coated surface and bacteria were investigated by agar diffusion, solution suspension, and wet interfacial contact methods. The results indicated a clear zone of inhibition against the growth of microorganisms such as Escherichia coli and Staphylococcus aureus, confirming the antimicrobial activity of the thin film metallic glasses. Cytotoxicity studies using L929 fibroblast cells showed these coatings to be noncytotoxic in nature.

  10. Thin film pc-Si by aluminium induced crystallization on metallic substrate

    Directory of Open Access Journals (Sweden)

    Cayron C.

    2013-04-01

    Full Text Available Thin film polycrystalline silicon (pc-Si on flexible metallic substrates is promising for low cost production of photovoltaic solar cells. One of the attractive methods to produce pc-Si solar cells consists in thickening a large-grained seed layer by epitaxy. In this work, the deposited seed layer is made by aluminium induced crystallization (AIC of an amorphous silicon (a-Si thin film on metallic substrates (Ni/Fe alloy initially coated with a tantalum nitride (TaN conductive diffusion barrier layer. Effect of the thermal budget on the AIC grown pc-Si seed layer was investigated in order to optimize the process (i.e. the quality of the pc-Si thin film. Structural and optical characterizations were carried out using optical microscopy, μ-Raman and Electron Backscatter Diffraction (EBSD. At optimal thermal annealing conditions, the continuous AIC grown pc-Si thin film showed an average grain size around 15 μm. The grains were preferably (001 oriented which is favorable for its epitaxial thickening. This work proves the feasibility of the AIC method to grow large grains pc-Si seed layer on TaN coated metal substrates. These results are, in terms of grains size, the finest obtained by AIC on metallic substrates.

  11. Rubber pad forming - Efficient approach for the manufacturing of complex structured sheet metal blanks for food industry

    Science.gov (United States)

    Spoelstra, Paul; Djakow, Eugen; Homberg, Werner

    2017-10-01

    The production of complex organic shapes in sheet metals is gaining more importance in the food industry due to increasing functional and hygienic demands. Hence it is necessary to produce parts with complex geometries promoting cleanability and general sanitation leading to improvement of food safety. In this context, and especially when stainless steel has to be formed into highly complex geometries while maintaining desired surface properties, it is inevitable that alternative manufacturing processes will need to be used which meet these requirements. Rubber pad forming offers high potential when it comes to shaping complex parts with excellent surface quality, with virtually no tool marks and scratches. Especially in cases where only small series are to be produced, rubber pad forming processes offers both technological and economic advantages. Due to the flexible punch, variation in metal thickness can be used with the same forming tool. The investments to set-up Rubber pad forming is low in comparison to conventional sheet metal forming processes. The process facilitates production of shallow sheet metal parts with complex contours and bends. Different bending sequences in a multiple tool set-up can also be conducted. The planned contribution thus describes a brief overview of the rubber pad technology. It shows the prototype rubber pad forming machine which can be used to perform complex part geometries made from stainless steel (1.4301). Based on an analysis of the already existing systems and new machines for rubber pad forming processes, together with their process properties, influencing variables and areas of application, some relevant parts for the food industry are presented.

  12. Synergistic Effect between Metal-Nitrogen-Carbon Sheets and NiO Nanoparticles for Enhanced Electrochemical Water-Oxidation Performance.

    Science.gov (United States)

    Wang, Jun; Li, Kai; Zhong, Hai-xia; Xu, Dan; Wang, Zhong-li; Jiang, Zheng; Wu, Zhi-jian; Zhang, Xin-bo

    2015-09-01

    Identifying effective means to improve the electrochemical performance of oxygen-evolution catalysts represents a significant challenge in several emerging renewable energy technologies. Herein, we consider metal-nitrogen-carbon sheets which are commonly used for catalyzing the oxygen-reduction reaction (ORR), as the support to load NiO nanoparticles for the oxygen-evolution reaction (OER). FeNC sheets, as the advanced supports, synergistically promote the NiO nanocatalysts to exhibit superior performance in alkaline media, which is confirmed by experimental observations and density functional theory (DFT) calculations. Our findings show the advantages in considering the support effect for designing highly active, durable, and cost-effective OER electrocatalysts. © 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  13. Strain rate dependent hardening of DP600 sheet metal for large strains under in-plane biaxial loadings

    Science.gov (United States)

    Liu, W.; Guines, D.; Léotoing, L.; Ragneau, E.

    2016-10-01

    In this work, an in-plane biaxial tensile test of cruciform specimen is performed to identify the visco-plastic hardening behaviour of metallic sheets for both large strains and intermediate strain rates at room temperature. Firstly, an optimal shape of the specimen is suggested. Then, dynamic biaxial tensile tests are carried out for a dual phase DP600 steel sheet. Experimental forces on the two axes of the specimen are measured during the test and strains in the central area of the specimen are post-treated by means of Digital Image Correlation (DIC) technique. Finally, considering a Hill48 anisotropic yield criterion, two strain rate dependent hardening laws are identified thanks to an inverse procedure based on a Finite Element (FE) modelling of the biaxial tensile test and on the experimental data mentioned above. The identified biaxial flow curves are then compared with the ones from a classical uniaxial tensile test.

  14. Testing new tribo-systems for sheet metal forming of advanced high strength steels and stainless steels

    DEFF Research Database (Denmark)

    Bay, Niels; Ceron, Ermanno

    2014-01-01

    of a methodology for off-line testing of new tribo-systems for advanced high strength steels and stainless steels. The methodology is presented and applied to an industrial case, where different tribo-systems are tested. A universal sheet tribotester has been developed, which can run automatically repetitive......Testing of new tribo-systems in sheet metal forming has become an important issue due to new legislation, which forces industry to replace current, hazardous lubricants. The present paper summarizes the work done in a recent PhD project at the Technical University of Denmark on the development...... Bending Under Tension tests. The overall results show that the methodology ensures satisfactory agreement between laboratory tests and production tests, although disagreement can occur, if tribological conditions are not the same in the two cases....

  15. Metallic thin film depth measurements by X-ray microanalysis

    International Nuclear Information System (INIS)

    Ng, F.L.; Wei, J.; Lai, F.K.; Goh, K.L.

    2006-01-01

    In this study, a low-cost technique, energy dispersive spectroscopy (EDS), was used to explore the application of X-ray microanalysis in depth determination of metallic films. Al, Ni and Au films with varied thicknesses from 50 to 400 nm were deposited on silicon (Si) substrates by magnetron sputtering. Electron beam energies ranging from 4 to 30 keV were applied while other parameters were kept constant to determine the electron beam energy required to penetrate the films. The effect of the atomic number of the metallic films on the penetration capability of the electron beam was investigated. Based on the experimental results, mathematical models for Al, Ni and Au films were established and the interaction volume was simulated using a Monte Carlo program. The simulations are in good agreement with the experimental results. Al/Ni/Au multilayers were also studied

  16. Tin etching from metallic and oxidized scandium thin films

    Directory of Open Access Journals (Sweden)

    M. Pachecka

    2017-08-01

    Full Text Available The role of oxide on Sn adhesion to Sc surfaces was studied with in-situ ellipsometry, X-ray photoelectron spectroscopy and secondary electron microscopy. Sn etching with hydrogen radicals was performed on metallic Sc, metallic Sc with a native oxide, and a fully oxidized Sc layer. The results show that Sn adsorbs rather weakly to a non-oxidized Sc surface, and is etched relatively easily by atomic hydrogen. In contrast, the presence of native oxide on Sc allows Sn to adsorb more strongly to the surface, slowing the etching. Furthermore, thinner layers of scandium oxide result in weaker Sn adsorption, indicating that the layer beneath the oxide plays a significant role in determining the adsorption strength. Unexpectedly, for Sn on Sc2O3, and, to a lesser extent, for Sn on Sc, the etch rate shows a variation over time, which is explained by surface restructuring, temperature change, and hydrogen adsorption saturation.

  17. Designable ultra-smooth ultra-thin solid-electrolyte interphases of three alkali metal anodes.

    Science.gov (United States)

    Gu, Yu; Wang, Wei-Wei; Li, Yi-Juan; Wu, Qi-Hui; Tang, Shuai; Yan, Jia-Wei; Zheng, Ming-Sen; Wu, De-Yin; Fan, Chun-Hai; Hu, Wei-Qiang; Chen, Zhao-Bin; Fang, Yuan; Zhang, Qing-Hong; Dong, Quan-Feng; Mao, Bing-Wei

    2018-04-09

    Dendrite growth of alkali metal anodes limited their lifetime for charge/discharge cycling. Here, we report near-perfect anodes of lithium, sodium, and potassium metals achieved by electrochemical polishing, which removes microscopic defects and creates ultra-smooth ultra-thin solid-electrolyte interphase layers at metal surfaces for providing a homogeneous environment. Precise characterizations by AFM force probing with corroborative in-depth XPS profile analysis reveal that the ultra-smooth ultra-thin solid-electrolyte interphase can be designed to have alternating inorganic-rich and organic-rich/mixed multi-layered structure, which offers mechanical property of coupled rigidity and elasticity. The polished metal anodes exhibit significantly enhanced cycling stability, specifically the lithium anodes can cycle for over 200 times at a real current density of 2 mA cm -2 with 100% depth of discharge. Our work illustrates that an ultra-smooth ultra-thin solid-electrolyte interphase may be robust enough to suppress dendrite growth and thus serve as an initial layer for further improved protection of alkali metal anodes.

  18. A numerical simulation of thermodynamic processes for cryogenic metal forming of aluminum sheets and comparison with experimental results

    International Nuclear Information System (INIS)

    Reichl, Ch.; Schneider, R.; Hohenauer, W.; Grabner, F.; Grant, R.J.

    2017-01-01

    Highlights: • Thermodynamic processes for cryogenic sheet metal forming tools were examined. • Static and transient temperature field simulations are evaluated on a Nakajima tool. • Differently arranged cooling loops lead to homogeneous temperature distribution. • Scaling of the geometry leads to significantly increased heat transfer times. • The temperature management of complex forming tools can be developed numerically. - Abstract: Forming at cryogenic temperatures provides a significant improvement in formability of aluminum sheets. This offers the potential for light, complex and highly integrated one-piece components to be produced out of aluminum alloys at sub-zero temperatures. This would allow weight reduction, environmental conservation and cost reduction of a car body to give one example in the automotive industry. For temperature supported processes special forming tools and cooling strategies are required to be able to reach and maintain process stability. Time dependent numerical simulations of the thermodynamic processes of cryogenic sheet metal forming covering all aspects of heat transfer through conduction, convection and radiation play a vital role in the design and development of future tools and are presented for several geometries. Cooling (and heating) strategies (including selection of the number of cooling loops and their relative positioning) in a Nakajima testing tool were evaluated using computational fluid dynamics. These simulations were performed with static and transient solvers to demonstrate the extraction of tool surface temperature distributions on different forming tool geometries. Comparisons of predicted temperature characteristics of an aluminum sheet and experimentally determined temperature distributions were made. The temperature distribution of the surface of an aluminum sheet could be predicted with high accuracy. Further, the influence of the tool size on the parameters temperature transfer times and

  19. A Fixture for Compressive Tests of Thin Sheet Metal Between Lubricated Steel Guides

    Science.gov (United States)

    1946-04-01

    figure, The width of the paok was reduced about 1/64 inch by light cuts with a surface grinden apd the paok was turned . NACA TN No. 1022 5 ● over and was...RESULTSOFCOMPRESSIVET STSOF0.054-INCH1025CARBONSTEELSHEET, ~NSVE&E SPECIWZNS peoimen number CIT CF6T C21T C22T KindOf testor lateral support Paok -do-- Steel

  20. Glancing angle deposition of sculptured thin metal films at room temperature

    Science.gov (United States)

    Liedtke, S.; Grüner, Ch; Lotnyk, A.; Rauschenbach, B.

    2017-09-01

    Metallic thin films consisting of separated nanostructures are fabricated by evaporative glancing angle deposition at room temperature. The columnar microstructure of the Ti and Cr columns is investigated by high resolution transmission electron microscopy and selective area electron diffraction. The morphology of the sculptured metallic films is studied by scanning electron microscopy. It is found that tilted Ti and Cr columns grow with a single crystalline morphology, while upright Cr columns are polycrystalline. Further, the influence of continuous substrate rotation on the shaping of Al, Ti, Cr and Mo nanostructures is studied with view to surface diffusion and the shadowing effect. It is observed that sculptured metallic thin films deposited without substrate rotation grow faster compared to those grown with continuous substrate rotation. A theoretical model is provided to describe this effect.

  1. Deposition and Characterization of Thin Films on Metallic Substrates

    Science.gov (United States)

    Gatica, Jorge E.

    2005-01-01

    A CVD method was successfully developed to produce conversion coatings on aluminum alloys surfaces with reproducible results with a variety of precursors. A well defined protocol to prepare the precursor solutions formulated in a previous research was extended to other additives. It was demonstrated that solutions prepared following such a protocol could be used to systematically generate protective coatings onto aluminum surfaces. Experiments with a variety of formulations revealed that a refined deposition protocol yields reproducible conversion coatings of controlled composition. A preliminary correlation between solution formulations and successful precursors was derived. Coatings were tested for adhesion properties enhancement for commercial paints. A standard testing method was followed and clear trends were identified. Only one precursors was tested systematically. Anticipated work on other precursors should allow a better characterization of the effect of intermetallics on the production of conversion/protective coatings on metals and ceramics. The significance of this work was the practical demonstration that chemical vapor deposition (CVD) techniques can be used to systematically generate protective/conversion coating on non-ferrous surfaces. In order to become an effective approach to replace chromate-based pre- treatment processes, namely in the aerospace or automobile industry, the process parameters must be defined more precisely. Moreover, the feasibility of scale-up designs necessitates a more comprehensive characterization of the fluid flow, transport phenomena, and chemical kinetics interacting in the process. Kinetic characterization showed a significantly different effect of magnesium-based precursors when compared to iron-based precursors. Future work will concentrate on refining the process through computer simulations and further experimental studies on the effect of other transition metals to induce deposition of conversion/protective films

  2. Experimental study of nonlinear interaction of plasma flow with charged thin current sheets: 2. Hall dynamics, mass and momentum transfer

    Directory of Open Access Journals (Sweden)

    S. Savin

    2006-01-01

    Full Text Available Proceeding with the analysis of Amata et al. (2005, we suggest that the general feature for the local transport at a thin magnetopause (MP consists of the penetration of ions from the magnetosheath with gyroradius larger than the MP width, and that, in crossing it, the transverse potential difference at the thin current sheet (TCS is acquired by these ions, providing a field-particle energy exchange without parallel electric fields. It is suggested that a part of the surface charge is self-consistently produced by deflection of ions in the course of inertial drift in the non-uniform electric field at MP. Consideration of the partial moments of ions with different energies demonstrates that the protons having gyroradii of roughly the same size or larger than the MP width carry fluxes normal to MP that are about 20% of the total flow in the plasma jet under MP. This is close to the excess of the ion transverse velocity over the cross-field drift speed in the plasma flow just inside MP (Amata et al., 2005, which conforms to the contribution of the finite-gyroradius inflow across MP. A linkage through the TCS between different plasmas results from the momentum conservation of the higher-energy ions. If the finite-gyroradius penetration occurs along the MP over ~1.5 RE from the observation site, then it can completely account for the formation of the jet under the MP. To provide the downstream acceleration of the flow near the MP via the cross-field drift, the weak magnetic field is suggested to rotate from its nearly parallel direction to the unperturbed flow toward being almost perpendicular to the accelerated flow near the MP. We discuss a deceleration of the higher-energy ions in the MP normal direction due to the interaction with finite-scale electric field bursts in the magnetosheath flow frame, equivalent to collisions, providing a charge separation. These effective collisions, with a nonlinear frequency proxy of the order of the proton

  3. Molecular solution processing of metal chalcogenide thin film solar cells

    Science.gov (United States)

    Yang, Wenbing

    The barrier to utilize solar generated electricity mainly comes from their higher cost relative to fossil fuels. However, innovations with new materials and processing techniques can potentially make cost effective photovoltaics. One such strategy is to develop solution processed photovoltaics which avoid the expensive vacuum processing required by traditional solar cells. The dissertation is mainly focused on two absorber material system for thin film solar cells: chalcopyrite CuIn(S,Se)2 (CISS) and kesterite Cu2ZnSn(S,Se) 4 organized in chronological order. Chalcopyrite CISS is a very promising material. It has been demonstrated to achieve the highest efficiency among thin film solar cells. Scaled-up industry production at present has reached the giga-watt per year level. The process however mainly relies on vacuum systems which account for a significant percentage of the manufacturing cost. In the first section of this dissertation, hydrazine based solution processed CISS has been explored. The focus of the research involves the procedures to fabricate devices from solution. The topics covered in Chapter 2 include: precursor solution synthesis with a focus on understanding the solution chemistry, CISS absorber formation from precursor, properties modification toward favorable device performance, and device structure innovation toward tandem device. For photovoltaics to have a significant impact toward meeting energy demands, the annual production capability needs to be on TW-level. On such a level, raw materials supply of rare elements (indium for CIS or tellurium for CdTe) will be the bottleneck limiting the scalability. Replacing indium with zinc and tin, earth abundant kesterite CZTS exhibits great potential to reach the goal of TW-level with no limitations on raw material availability. Chapter 3 shows pioneering work towards solution processing of CZTS film at low temperature. The solution processed devices show performances which rival vacuum

  4. Fabrication of metallic nanoparticles by spinodal dewetting of thin films: A high-throughput approach

    International Nuclear Information System (INIS)

    Michalak, William D.; Miller, James B.; Yolcu, Cem; Gellman, Andrew J.

    2012-01-01

    Metal nanoparticles on structured supports are used in a variety of technological applications including biosensing, energy harvesting, and electronics. In every case, the functions and properties of the metallic nanostructures depend on both their composition and structure (i.e. size, shape, and spatial distribution). Among the challenges to the development of metal nanoparticles for these applications is the characterization of relationships between their structure and their functional properties over multiple structural degrees of freedom spanning a large range of values. In this work, a method for creating a morphological gradient of metal nanoparticles on a substrate is described. The approach, suited for high-throughput fabrication and characterization, is based on spinodal dewetting of a metallic thin film from its substrate. Through control of initial film thickness, anneal temperature, and anneal time, spinodal dewetting results in supported nanoparticles with well-defined and controlled structure. The approach is demonstrated through its application to preparation of Pd nanoparticles on a silicon nitride substrate. The morphologies of the particles were characterized by scanning electron and atomic force microscopies. Free energy-based stability and topological analyses were used to confirm the dewetting mechanism. In addition, the stability theory provides a connection to the thermophysical properties of the resulting nanoparticle array. The dewetting approach is general to any metal/support system and provides an alternative, inexpensive, and robust means to rapidly create metal nanostructures with control of morphology. It shows promise for large scale production of metal nanoparticles structures, as well as understanding basic stability properties of thin metal films. - Highlights: ► Pd dewetting from SiN occurs by a spinodal dewetting mechanism. ► Dewetting occurs at temperatures well below the melting point of Pd. ► Spinodal dewetting allows

  5. The Experimental Analysis of Forming and Strength of Clinch Riveting Sheet Metal Joint Made of Different Materials

    Directory of Open Access Journals (Sweden)

    Jacek Mucha

    2013-01-01

    Full Text Available The paper presents the pressed joint technology using forming process with or without additional fastener. The capabilities for increasing the load-carrying ability of mechanical joints by applying special rivets and dies were presented. The experimental research focused on joining steel sheet metal made of different materials. The joint forming was performed with the solid round die and rectangular split die for riveted joint forming. The load-carrying ability of joints was evaluated by measuring the maximum load force in the shearing test in the tensile testing machine. The effect of joint forming process on joined material strain was compared by measuring the microhardness of the joints.

  6. Highly textured oxypnictide superconducting thin films on metal substrates

    Energy Technology Data Exchange (ETDEWEB)

    Iida, Kazumasa, E-mail: iida@nuap.nagoya-u.ac.jp; Kurth, Fritz; Grinenko, Vadim; Hänisch, Jens [Institute for Metallic Materials, IFW Dresden, D-01171 Dresden (Germany); Chihara, Masashi; Sumiya, Naoki; Hatano, Takafumi; Ikuta, Hiroshi [Department of Crystalline Materials Science, Nagoya University, Chikusa, Nagoya 464-8603 (Japan); Ichinose, Ataru; Tsukada, Ichiro [Central Research Institute of Electric Power Industry, 2-6-1 Nagasaka, Yokosuka, Kanagawa 240-0196 (Japan); Matias, Vladimir [iBeam Materials, Inc., 2778A Agua Fria Street, Santa Fe, New Mexico 87507 (United States); Holzapfel, Bernhard [Institute for Technical Physics, Karlsruhe Institute of Technology, Hermann von Helmholtz-Platz 1, D-76344 Eggenstein-Leopoldshafen (Germany)

    2014-10-27

    Highly textured NdFeAs(O,F) thin films have been grown on ion beam assisted deposition-MgO/Y{sub 2}O{sub 3}/Hastelloy substrates by molecular beam epitaxy. The oxypnictide coated conductors showed a superconducting transition temperature (T{sub c}) of 43 K with a self-field critical current density (J{sub c}) of 7.0×10{sup 4} A/cm{sup 2} at 5 K, more than 20 times higher than powder-in-tube processed SmFeAs(O,F) wires. Albeit higher T{sub c} as well as better crystalline quality than Co-doped BaFe{sub 2}As{sub 2} coated conductors, in-field J{sub c} of NdFeAs(O,F) was lower than that of Co-doped BaFe{sub 2}As{sub 2}. These results suggest that grain boundaries in oxypnictides reduce J{sub c} significantly compared to that in Co-doped BaFe{sub 2}As{sub 2} and, hence biaxial texture is necessary for high J{sub c.}.

  7. Numerical simulation of non-standard tensile tests of thin metal foils

    Science.gov (United States)

    Bolzon, Gabriella; Shahmardani, Mahdieh

    2018-01-01

    The evolution of the fracture processes occurring in thin metal foils can be evidenced by tensile tests performed on samples of non-standard dimensions. The load versus displacement record of these experiments does not return directly the local stress-strain relationship and the fracture characteristics of the investigated material. In fact, the overall response of thin foils is sensitive to local imperfections, size and geometric effects. Simulation models of the performed tests can support the interpretation of the experimental results, provided that the most significant physical phenomena are captured. The present contribution focuses on the role of modelling details on the numerical output that can be obtained in this context.

  8. Water Splitting by Thin Film Metal-Oxo Catalysts

    Energy Technology Data Exchange (ETDEWEB)

    Nocera, Daniel [Harvard Univ., Cambridge, MA (United States)

    2013-03-15

    The dropping price of silicon photovoltaics in the United States is causing load defection to solar supply at an accelerated pace. This conversion to solar and, more generally, other renewable energy sources has accordingly turned the energy research focus from generation to one of storage. Truly disruptive improvements in energy storage technologies are limited by energy density. This limitation, however, does not apply to fuels, which possess the energy density needed for large-scale energy storage. The first step of the basic science needed to drive such historic restructuring of the U.S. energy infrastructure begins with the solar-driven generation of hydrogen and oxygen from water. The solar-produced hydrogen may then be combined with carbon dioxide to deliver any number of fuels. Obviously, light does not directly act on water to engender its splitting into its elemental components. Hence, catalysts are needed to drive the oxygen evolution reaction (OER) and hydrogen evolution reaction (HER). Of these two reactions, the four-electron, four-proton oxidation of OER is the more kinetically challenging reaction, and therefore the development of energy efficient solar fuels processes demands that OER be accomplished at a minimal overpotential. The research completed in this program developed catalysts that drive OER and at the same time meet the important criteria of (1) using non-critical materials that (2) are easy to assemble and (3) accomplish OER under simple conditions. Research was designed to uncover the chemical principles that underlie the self-assembly of metal oxide oxygen evolving catalysts (M-OEC) from the metals of M = Mn, Co, and Ni. For example, a dogma of heterogeneous catalysis of any sort is that “edges” matter in promoting catalytic transformations. We provided a rationale for such dogma by showing that the OER in Co-OEC occurred at a dimensionally reduced dicobalt edge site. Edge site reactivity was clearly revealed analyzing 18O labeled

  9. Thermal oxidation of Zr–Cu–Al–Ni amorphous metal thin films

    Energy Technology Data Exchange (ETDEWEB)

    Oleksak, R.P.; Hostetler, E.B.; Flynn, B.T. [School of Chemical, Biological and Environmental Engineering, Oregon State University, Corvallis, OR 97331 (United States); McGlone, J.M.; Landau, N.P.; Wager, J.F. [School of Electrical Engineering and Computer Science, Oregon State University, Corvallis, OR 97331 (United States); Stickle, W.F. [Hewlett-Packard Company, Corvallis, OR 97333 (United States); Herman, G.S., E-mail: greg.herman@oregonstate.edu [School of Chemical, Biological and Environmental Engineering, Oregon State University, Corvallis, OR 97331 (United States)

    2015-11-30

    The initial stages of thermal oxidation for Zr–Cu–Al–Ni amorphous metal thin films were investigated using X-ray photoelectron spectroscopy, transmission electron microscopy and energy dispersive X-ray spectroscopy. The as-deposited films had oxygen incorporated during sputter deposition, which helped to stabilize the amorphous phase. After annealing in air at 300 °C for short times (5 min) this oxygen was found to segregate to the surface or buried interface. Annealing at 300 °C for longer times leads to significant composition variation in both vertical and lateral directions, and formation of a surface oxide layer that consists primarily of Zr and Al oxides. Surface oxide formation was initially limited by back-diffusion of Cu and Ni (< 30 min), and then by outward diffusion of Zr (> 30 min). The oxidation properties are largely consistent with previous observations of Zr–Cu–Al–Ni metallic glasses, however some discrepancies were observed which could be explained by the unique sample geometry of the amorphous metal thin films. - Highlights: • Thermal oxidation of amorphous Zr–Cu–Al–Ni thin films was investigated. • Significant short-range inhomogeneities were observed in the amorphous films. • An accumulation of Cu and Ni occurs at the oxide/metal interface. • Diffusion of Zr was found to limit oxide film growth.

  10. Superconductor-Metal-Insulator transition in two dimensional Ta thin Films

    Science.gov (United States)

    Park, Sun-Gyu; Kim, Eunseong

    2013-03-01

    Superconductor-insulator transition has been induced by tuning film thickness or magnetic field. Recent electrical transport measurements of MoGe, Bi, Ta thin films revealed an interesting intermediate metallic phase which intervened superconducting and insulating phases at certain range of magnetic field. Especially, Ta thin films show the characteristic IV behavior at each phase and the disorder tuned intermediate metallic phase [Y. Li, C. L. Vicente, and J. Yoon, Physical Review B 81, 020505 (2010)]. This unexpected metallic phase can be interpreted as a consequence of vortex motion or contribution of fermionic quasiparticles. In this presentation, we report the scaling behavior during the transitions in Ta thin film as well as the transport measurements in various phases. Critical exponents v and z are obtained in samples with wide ranges of disorder. These results reveal new universality class appears when disorder exceeds a critical value. Dynamical exponent z of Superconducting sample is found to be 1, which is consistent with theoretical prediction of unity. z in a metallic sample is suddenly increased to be approximately 2.5. This critical exponent is much larger than the value found in other system and theoretical prediction. We gratefully acknowledge the financial support by the National Research Foundation of Korea through the Creative Research Initiatives.

  11. Structurally Oriented Nano-Sheets in Co Thin Films: Changing Their Anisotropic Physical Properties by Thermally-Induced Relaxation.

    Science.gov (United States)

    Vergara, José; Favieres, Cristina; Magén, César; de Teresa, José María; Ibarra, Manuel Ricardo; Madurga, Vicente

    2017-12-05

    We show how nanocrystalline Co films formed by separated oblique nano-sheets display anisotropy in their resistivity, magnetization process, surface nano-morphology and optical transmission. After performing a heat treatment at 270 °C, these anisotropies decrease. This loss has been monitored measuring the resistivity as a function of temperature. The resistivity measured parallel to the direction of the nano-sheets has been constant up to 270 °C, but it decreases when measured perpendicular to the nano-sheets. This suggests the existence of a structural relaxation, which produces the change of the Co nano-sheets during annealing. The changes in the nano-morphology and the local chemical composition of the films at the nanoscale after heating above 270 °C have been analysed by scanning transmission electron microscopy (STEM). Thus, an approach and coalescence of the nano-sheets have been directly visualized. The spectrum of activation energies of this structural relaxation has indicated that the coalescence of the nano-sheets has taken place between 1.2 and 1.7 eV. In addition, an increase in the size of the nano-crystals has occurred in the samples annealed at 400 °C. This study may be relevant for the application in devices working, for example, in the GHz range and to achieve the retention of the anisotropy of these films at higher temperatures.

  12. Structurally Oriented Nano-Sheets in Co Thin Films: Changing Their Anisotropic Physical Properties by Thermally-Induced Relaxation

    Directory of Open Access Journals (Sweden)

    José Vergara

    2017-12-01

    Full Text Available We show how nanocrystalline Co films formed by separated oblique nano-sheets display anisotropy in their resistivity, magnetization process, surface nano-morphology and optical transmission. After performing a heat treatment at 270 °C, these anisotropies decrease. This loss has been monitored measuring the resistivity as a function of temperature. The resistivity measured parallel to the direction of the nano-sheets has been constant up to 270 °C, but it decreases when measured perpendicular to the nano-sheets. This suggests the existence of a structural relaxation, which produces the change of the Co nano-sheets during annealing. The changes in the nano-morphology and the local chemical composition of the films at the nanoscale after heating above 270 °C have been analysed by scanning transmission electron microscopy (STEM. Thus, an approach and coalescence of the nano-sheets have been directly visualized. The spectrum of activation energies of this structural relaxation has indicated that the coalescence of the nano-sheets has taken place between 1.2 and 1.7 eV. In addition, an increase in the size of the nano-crystals has occurred in the samples annealed at 400 °C. This study may be relevant for the application in devices working, for example, in the GHz range and to achieve the retention of the anisotropy of these films at higher temperatures.

  13. Patterned thin metal film for the lateral resolution measurement of photoacoustic tomography

    Directory of Open Access Journals (Sweden)

    Kim Do-Hyun

    2012-07-01

    Full Text Available Abstract Background Image quality assessment method of photoacoustic tomography has not been completely standardized yet. Due to the combined nature of photonic signal generation and ultrasonic signal transmission in biological tissue, neither optical nor ultrasonic traditional methods can be used without modification. An optical resolution measurement technique was investigated for its feasibility for resolution measurement of photoacoustic tomography. Methods A patterned thin metal film deposited on silica glass provides high contrast in optical imaging due to high reflectivity from the metal film and high transmission from the glass. It provides high contrast when it is used for photoacoustic tomography because thin metal film can absorb pulsed laser energy. An US Air Force 1951 resolution target was used to generate patterned photoacoustic signal to measure the lateral resolution. Transducer with 2.25 MHz bandwidth and a sample submerged in water and gelatinous block were tested for lateral resolution measurement. Results Photoacoustic signal generated from a thin metal film deposited on a glass can propagate along the surface or through the surrounding medium. First, a series of experiments with tilted sample confirmed that the measured photoacoustic signal is what is propagating through the medium. Lateral resolution of the photoacoustic tomography system was successfully measured for water and gelatinous block as media: 0.33 mm and 0.35 mm in water and gelatinous material, respectively, when 2.25 MHz transducer was used. Chicken embryo was tested for biomedical applications. Conclusions A patterned thin metal film sample was tested for its feasibility of measuring lateral resolution of a photoacoustic tomography system. Lateral resolutions in water and gelatinous material were successfully measured using the proposed method. Measured resolutions agreed well with theoretical values.

  14. Spreading of thin-film metal patterns deposited on nonplanar surfaces using a shadow mask micromachined in si (110)

    NARCIS (Netherlands)

    Tiggelaar, Roald M.; Berenschot, Johan W.; Elwenspoek, Michael Curt; Gardeniers, Johannes G.E.; Dorsman, R.; Kleijn, C.R.

    The application of a three dimensional, self-aligning shadow mask in (110)-oriented silicon for thin-film metal deposition is discussed. This shadow mask is used for the deposition of metal tracks on the bottom of structures with vertical sidewalls, i.e., the patterning of metal catalytic patches

  15. Exposure of sheet-metal workers to asbestos during the construction and renovation of commercial buildings in New York City. A case study in social medicine.

    Science.gov (United States)

    Drucker, E; Nagin, D; Michaels, D; Lacher, M; Zoloth, S

    1987-01-01

    New York City sheet-metal workers have a history of significant exposure to asbestos. Prior to 1972 when the use of sprayed asbestos insulation was banned in New York City, sheet-metal workers involved in building construction were exposed as they worked adjacent to spraying operations. Subsequent to that date, exposure continued as they renovated these same buildings. In 1982 the Occupational Health Program of Montefiore Medical Center and the Albert Einstein College of Medicine initiated a multidimensional asbestos evaluation and intervention program for the sheet-metal industry and union in New York. The long-term goal of the program was to eliminate asbestos exposure through the safe, systematic removal of asbestos in New York City buildings, most likely a legislated solution. In the short term, we attempted to assess and reduce asbestos exposure in the sheet-metal trade by a series of steps consisting of: mortality and morbidity studies; a medical audit of clinical screening services provided to sheet-metal workers; a comprehensive health education program; development of safe work practices; evaluation of personal protective equipment; and investigation into and support of legislative and regulatory solutions to the problem of asbestos contamination of commercial buildings. This intervention can be seen as a case study in the practice of social medicine.

  16. Evaluating nanoscale ultra-thin metal films by means of lateral photovoltaic effect in metal-semiconductor structure.

    Science.gov (United States)

    Zheng, Diyuan; Yu, Chongqi; Zhang, Qian; Wang, Hui

    2017-12-15

    Nanoscale metal-semiconductor (MS) structure materials occupy an important position in semiconductor and microelectronic field due to their abundant physical phenomena and effects. The thickness of metal films is a critical factor in determining characteristics of MS devices. How to detect or evaluate the metal thickness is always a key issue for realizing high performance MS devices. In this work, we propose a direct surface detection by use of the lateral photovoltaic effect (LPE) in MS structure, which can not only measure nanoscale thickness, but also detect the fluctuation of metal films. This method is based on the fact that the output of lateral photovoltaic voltage (LPV) is closely linked with the metal thickness at the laser spot. We believe this laser-based contact-free detection is a useful supplement to the traditional methods, such as AFM, SEM, TEM or step profiler. This is because these traditional methods are always incapable of directly detecting ultra-thin metal films in MS structure materials.

  17. Quantification of Galling in Sheet Metal Forming by surface topography characterisation

    DEFF Research Database (Denmark)

    Andreasen, Jan Lasson; Bay, Niels; De Chiffre, Leonardo

    1998-01-01

    One of the major problems in forming of stainless steel sheet is galling due to lubricant film breakdown leading to scoring and bad surface quality. In a Danish research programme new lubricants substituting the normally applied chlorinated paraffin oils are being developed and tested for this pu...

  18. Electron confinement in thin metal films. Structure, morphology and interactions

    Energy Technology Data Exchange (ETDEWEB)

    Dil, J.H.

    2006-05-15

    This thesis investigates the interplay between reduced dimensionality, electronic structure, and interface effects in ultrathin metal layers (Pb, In, Al) on a variety of substrates (Si, Cu, graphite). These layers can be grown with such a perfection that electron confinement in the direction normal to the film leads to the occurrence of quantum well states in their valence bands. These quantum well states are studied in detail, and their behaviour with film thickness, on different substrates, and other parameters of growth are used here to characterise a variety of physical properties of such nanoscale systems. The sections of the thesis deal with a determination of quantum well state energies for a large data set on different systems, the interplay between film morphology and electronic structure, and the influence of substrate electronic structure on their band shape; finally, new ground is broken by demonstrating electron localization and correlation effects, and the possibility to measure the influence of electron-phonon coupling in bulk bands. (orig.)

  19. How thin barrier metal can be used to prevent Co diffusion in the modern integrated circuits?

    International Nuclear Information System (INIS)

    Dixit, Hemant; Konar, Aniruddha; Pandey, Rajan; Ethirajan, Tamilmani

    2017-01-01

    In modern integrated circuits (ICs), billions of transistors are connected to each other via thin metal layers (e.g. copper, cobalt, etc) known as interconnects. At elevated process temperatures, inter-diffusion of atomic species can occur among these metal layers, causing sub-optimal performance of interconnects, which may lead to the failure of an IC. Thus, typically a thin barrier metal layer is used to prevent the inter-diffusion of atomic species within interconnects. For ICs with sub-10 nm transistors (10 nm technology node), the design rule (thickness scaling) demands the thinnest possible barrier layer. Therefore, here we investigate the critical thickness of a titanium–nitride (TiN) barrier that can prevent the cobalt diffusion using multi-scale modeling and simulations. First, we compute the Co diffusion barrier in crystalline and amorphous TiN with the nudged elastic band method within first-principles density functional theory simulations. Later, using the calculated activation energy barriers, we quantify the Co diffusion length in the TiN metal layer with the help of kinetic Monte Carlo simulations. Such a multi-scale modelling approach yields an exact critical thickness of the metal layer sufficient to prevent the Co diffusion in IC interconnects. We obtain a diffusion length of a maximum of 2 nm for a typical process of thermal annealing at 400 °C for 30 min. Our study thus provides useful physical insights for the Co diffusion in the TiN layer and further quantifies the critical thickness (∼2 nm) to which the metal barrier layer can be thinned down for sub-10 nm ICs. (paper)

  20. Site-selective electroless nickel plating on patterned thin films of macromolecular metal complexes.

    Science.gov (United States)

    Kimura, Mutsumi; Yamagiwa, Hiroki; Asakawa, Daisuke; Noguchi, Makoto; Kurashina, Tadashi; Fukawa, Tadashi; Shirai, Hirofusa

    2010-12-01

    We demonstrate a simple route to depositing nickel layer patterns using photocross-linked polymer thin films containing palladium catalysts, which can be used as adhesive interlayers for fabrication of nickel patterns on glass and plastic substrates. Electroless nickel patterns can be obtained in three steps: (i) the pattern formation of partially quaterized poly(vinyl pyridine) by UV irradiation, (ii) the formation of macromolecular metal complex with palladium, and (iii) the nickel metallization using electroless plating bath. Metallization is site-selective and allows for a high resolution. And the resulting nickel layered structure shows good adhesion with glass and plastic substrates. The direct patterning of metallic layers onto insulating substrates indicates a great potential for fabricating micro/nano devices.

  1. Hard X-ray photoemission spectroscopy of transition-metal oxide thin films and interfaces

    International Nuclear Information System (INIS)

    Wadati, H.; Fujimori, A.

    2013-01-01

    Highlights: •Photoemission spectroscopy is a powerful technique to study the electronic structures of transition-metal oxides. •Hard X-ray photoemission spectroscopy (HXPES) is a new type of photoemission spectroscopy which can probe bulk states. •HXPES is very suitable for studying oxide thin films such as the composition dependence and the film thickness dependence. -- Abstract: Photoemission spectroscopy is a powerful experimental technique to study the electronic structures of solids, especially of transition-metal oxides. Recently, hard X-ray photoemission spectroscopy (HXPES) has emerged as a more relevant experimental technique to obtain clear information about bulk states. Here, we describe how HXPES can be conveniently applied to study the interesting subjects on oxide thin films such as the composition dependence and the film thickness dependence of the electronic structures and the interfacial electronic structure of multilayers

  2. Influence of electrostatic charging on the magnetic and other physical properties of thin metallic films

    Energy Technology Data Exchange (ETDEWEB)

    Steinbeck, K.

    1971-01-01

    Electrical, superconducting and optical properties of thin metal films can be influenced by electrostatic charging. In the same way attempts have been made to change the saturation magnetization of ferromagnetic films, which was measured, e.g., with the torque method. Using the film as one plate of a capacitor torque changes are measured for different voltages. The torque changes are assumed to be caused by magnetization changes due to an altered electron concentration of the metal. The contribution of one unit charge to the magnetic moment was estimated to ca. /sup 1///sub 2/ mu/sub B/.

  3. Synthesis and mechanical properties of Fe–Nb–B thin-film metallic glasses

    International Nuclear Information System (INIS)

    Yao, J.H.; Hostert, C.; Music, D.; Frisk, A.; Björck, M.; Schneider, J.M.

    2012-01-01

    Fe–Nb–B thin-film metallic glasses (TFMGs) were synthesized via a combinatorial sputtering approach to probe the property–composition correlation. The boron content was found to dominate the mechanical properties of the TFMGs. The ∼10% smaller strength of Fe–Nb–B TFMGs compared to existing bulk metallic glass with similar composition may be attributed to the absence of a network-like structure based on (Fe,M) 23 B 6 phase due to the extreme quenching conditions employed.

  4. First-principles studies of BN sheets with absorbed transition metal single atoms or dimers: stabilities, electronic structures, and magnetic properties.

    Science.gov (United States)

    Ma, Dongwei; Lu, Zhansheng; Ju, Weiwei; Tang, Yanan

    2012-04-11

    BN sheets with absorbed transition metal (TM) single atoms, including Fe, Co, and Ni, and their dimers have been investigated by using a first-principles method within the generalized gradient approximation. All of the TM atoms studied are found to be chemically adsorbed on BN sheets. Upon adsorption, the binding energies of the Fe and Co single atoms are modest and almost independent of the adsorption sites, indicating the high mobility of the adatoms and isolated particles to be easily formed on the surface. However, Ni atoms are found to bind tightly to BN sheets and may adopt a layer-by-layer growth mode. The Fe, Co, and Ni dimers tend to lie (nearly) perpendicular to the BN plane. Due to the wide band gap of the pure BN sheet, the electronic structures of the BN sheets with TM adatoms are determined primarily by the distribution of TM electronic states around the Fermi level. Very interesting spin gapless semiconductors or half-metals can be obtained in the studied systems. The magnetism of the TM atoms is preserved well on the BN sheet, very close to that of the corresponding free atoms and often weakly dependent on the adsorption sites. The present results indicate that BN sheets with adsorbed TM atoms have potential applications in fields such as spintronics and magnetic data storage due to the special spin-polarized electronic structures and magnetic properties they possess.

  5. Spin-Hall conductivity and electric polarization in metallic thin films

    KAUST Repository

    Wang, Xuhui

    2013-02-21

    We predict theoretically that when a normal metallic thin film (without bulk spin-orbit coupling, such as Cu or Al) is sandwiched by two insulators, two prominent effects arise due to the interfacial spin-orbit coupling: a giant spin-Hall conductivity due to the surface scattering and a transverse electric polarization due to the spin-dependent phase shift in the spinor wave functions.

  6. Metal-insulator phase transition in hydrogenated thin films of V2O3

    Science.gov (United States)

    Andreev, V. N.; Klimov, V. A.; Kompan, M. E.

    2017-12-01

    Temperature dependences of the electrical conductivity of thin vanadium sesquioxide V2O3 films obtained by using the laser sputtering technique have been studied. A significant decrease (by four-five orders of magnitude) in the electrical conductivity has been observed below 150 K as a result of a metal-insulator phase transition. It is shown that hydrogenation of films lowers the temperature of this phase transition.

  7. Stress waves generated in thin metallic films by a Q-switched ruby laser

    Science.gov (United States)

    Yang, L. C.

    1974-01-01

    Investigation results on stress waves generated by Q-switched ruby laser irradiated thin metal films under confinement, studied over a wide range of film materials and film thicknesses, are reviewed. The results indicate that the dependence on these parameters is much weaker than is predicted by heat transfer estimations commonly used to describe the interaction of laser irradiation with unconfined bulk-solid surfaces.

  8. Effects of metal doping on photoinduced hydrophilicity of SnO 2 thin ...

    Indian Academy of Sciences (India)

    The influence of metal dopants (Mn2+, Al3+ and Cu2+) on the wetting properties of SnO2 thin films deposited by thermal evaporation is reported. The undoped and doped SnO2 films crystallize into the orthorhombic structure upon annealing at 200°C for 110 h. It is shown that wettability behaviour, before and after ultraviolet ...

  9. Electrical control of the light absorption in quantum-well functionalized junctions between thin metallic films

    Science.gov (United States)

    Marinica, Dana Codruta; Kazansky, Andrey K.; Borisov, Andrei G.

    2017-12-01

    We use a time-dependent density functional theory approach to study the optical response of a hybrid nanostructure where the junction between thin metallic films is functionalized with a quantum well (QW) structure. We show that an unoccupied QW-localized electronic state opens the possibility of the active electrical control of the photoassisted electron transport through the junction and of the absorption at optical frequencies. Control strategies based on an applied bias or an external THz field are demonstrated.

  10. Microstructure and texture evolution of ultra-thin grain-oriented silicon steel sheet fabricated using strip casting and three-stage cold rolling method

    Energy Technology Data Exchange (ETDEWEB)

    Song, Hong-Yu; Liu, Hai-Tao, E-mail: liuht@ral.neu.edu.cn; Wang, Yin-Ping; Wang, Guo-Dong

    2017-03-15

    A 0.1 mm-thick grain-oriented silicon steel sheet was successfully produced using strip casting and three-stage cold rolling method. The microstructure, texture and inhibitor evolution during the processing was briefly analyzed. It was found that Goss texture was absent in the hot rolled sheet because of the lack of shear deformation. After normalizing, a large number of dispersed MnS precipitates with the size range of 15–90 nm were produced. During first cold rolling, dense shear bands were generated in the deformed ferrite grains, resulting in the intense Goss texture after first intermediate annealing. The microstructure was further refined and homogenized during the subsequent cold rolling and annealing processes. After primary recrystallization annealing, a homogeneous microstructure consisting of fine and equiaxed grains was produced while the associated texture was characterized by a strong γ-fiber texture. Finally, a complete secondary recrystallization microstructure consisting of entirely large Goss grains was produced. The magnetic induction B{sub 8} and iron loss P{sub 10/400} was 1.79 T and 6.9 W/kg, respectively. - Highlights: • Ultra-thin grain-oriented silicon steel was produced by strip casting process. • Microstructure, texture and inhibitor evolution was briefly investigated. • Goss texture was absent in primary recrystallization annealed sheet. • MnS precipitates with a size range of 15–90 nm formed after normalizing. • A complete secondary recrystallization microstructure was produced.

  11. Stabilization of metallic phase in V2O3 thin film

    Science.gov (United States)

    Majid, S. S.; Shukla, D. K.; Rahman, F.; Gautam, K.; Choudhary, R. J.; Sathe, V. G.; Phase, D. M.

    2017-04-01

    The tailoring and understanding of the metal-insulator transitions (MITs) in vanadium sesquioxide, V2O3, is of major interest for both applications and fundamental physics. V2O3 has been characterized by MIT and concurrent structural transition at ˜155 K; however, the nature of the MIT has remained more elusive. We investigated the MIT and the electronic structure (in metallic phase) of the pulsed laser deposition grown strained vanadium sesquioxide thin films on Si. The strained thin films synthesized here show the suppression (by ˜23 K) of the MIT to lower temperatures, whilst the structural transition temperature decreases only by ˜10 K. Our results systematically confirm that albeit the structural changes are crucial in V2O3, electronic transition seems to be of Mott-Hubbard type. Stabilization of the metallic phase in the strained V2O3 thin film has been manifested from resistivity data and observations of the increased crystal field and quasiparticle features.

  12. An optimized In–CuGa metallic precursors for chalcopyrite thin films

    Energy Technology Data Exchange (ETDEWEB)

    Han, Jun-feng, E-mail: junfeng.han@cnrs-imn.fr [Institut des Matériaux Jean Rouxel (IMN), Université de Nantes, UMR CNRS 6502, 2 rue de la Houssinière, BP 32229, 44322 Nantes Cedex 3 (France); Department of Physics, Peking University, Beijing 100871 (China); Liao, Cheng [Department of Physics, Peking University, Beijing 100871 (China); Chengdu Green Energy and Green Manufacturing Technology R and D Center, Chengdu, Sichuan Province 601207 (China); Jiang, Tao; Xie, Hua-mu; Zhao, Kui [Department of Physics, Peking University, Beijing 100871 (China); Besland, M.-P. [Institut des Matériaux Jean Rouxel (IMN), Université de Nantes, UMR CNRS 6502, 2 rue de la Houssinière, BP 32229, 44322 Nantes Cedex 3 (France)

    2013-10-31

    We report a study of CuGa–In metallic precursors for chalcopyrite thin film. CuGa and In thin films were prepared by DC sputtering at room temperature. Due to low melting point of indium, the sputtering power on indium target was optimized. Then, CuGa and In multilayers were annealed at low temperature. At 120 °C, the annealing treatment could enhance diffusion and alloying of CuGa and In layers; however, at 160 °C, it caused a cohesion and crystalline of indium from the alloy which consequently formed irregular nodules on the film surface. The precursors were selenized to form copper indium gallium selenide (CIGS) thin films. The morphological and structural properties were investigated by scanning electron microscopy, X-ray diffraction and Raman spectra. The relationships between metallic precursors and CIGS films were discussed in the paper. A smooth precursor layer was the key factor to obtain a homogeneous and compact CIGS film. - Highlights: • An optimized sputtered indium film • An optimized alloying process of metallic precursor • An observation of nodules forming on the indium film and precursor surface • An observation of cauliflower structure in copper indium gallium selenide film • The relationship between precursor and CIGS film surface morphology.

  13. A study of using femtosecond LIBS in analyzing metallic thin film-semiconductor interface

    Science.gov (United States)

    Galmed, A. H.; Kassem, A. K.; von Bergmann, H.; Harith, M. A.

    2011-01-01

    Metals and metal alloys are usually employed as interconnections to guide electrical signals between components into the very large scale integrated (VLSI) devices. These devices demand higher complexity, better performance and lower cost. Thin film is a common geometry for these metallic applications, requiring a substrate for rigidity. Accurate depth profile analysis of coatings is becoming increasingly important with expanding industrial use in technological fields. A number of articles devoted to LIBS applications for depth-resolved analysis have been published in recent years. In the present work, we are studying the ability of femtosecond LIBS to make depth profiling for a Ti thin film of thickness 213 nm deposited onto a silicon (100) substrate before and after thermal annealing. The measurements revealed that an average ablation rates of 15 nm per pulse have been achieved. The thin film was examined using X-Ray Diffraction (XRD) and Atomic Force Microscope (AFM), while the formation of the interface was examined using Rutherford Back Scattering (RBS) before and after annealing. To verify the depth profiling results, a theoretical simulation model is presented that gave a very good agreement with the experimental results.

  14. Determination of friction in sheet metal forming by means of simulative tribo-tests

    DEFF Research Database (Denmark)

    Ceron, Ermanno; Bay, Niels

    2013-01-01

    operations a coefficient of friction μ is often determined by calibration of the simulation results with experimental observations of material flow and/or measured load. In case of modeling of new stamping operations μ is typically selected based on former experience. These procedures are, however......Numerical modeling of complex sheet stamping operations is well developed and implemented in industry. The weakest link now seems to be appropriate modeling of friction and to some extent also material properties especially when it comes to new lubricants and materials. In modeling of 3-D stamping......, not appropriate when introducing new tribo-systems (lubricant, workpiece material, tool material or tool coating). In order to determine friction under the very varied conditions in sheet stamping simulative testing may be applied, e.g., Plane-Strip-Testing (PST), Draw-Bead-Testing (DBT) and Bending...

  15. Fracture resistance of dental nickel–titanium rotary instruments with novel surface treatment: Thin film metallic glass coating

    Directory of Open Access Journals (Sweden)

    Chih-Wen Chi

    2017-05-01

    Conclusion: The novel surface treatment of Ti-Zr-B thin film metallic glass on dental NiTi rotary files can effectively improve the fatigue fracture resistance by offering a smooth coated surface with amorphous microstructure.

  16. A Hot-Stage Atomic Force Microscope for the Measurement of Plastic Deformation in Metallic Thin Films During Thermal Cycling

    National Research Council Canada - National Science Library

    Shultz, Thomas

    2001-01-01

    .... The system will allow future in-situ thermal cycling experiments on microelectronic devices in a protected environment to provide insight into the role of plastic deformation in metallic thin films...

  17. Low-Temperature UV-Assisted Fabrication of Metal Oxide Thin Film Transistor

    Science.gov (United States)

    Zhu, Shuanglin

    Solution processed metal oxide semiconductors have attracted intensive attention in the last several decades and have emerged as a promising candidate for the application of thin film transistor (TFT) due to their nature of transparency, flexibility, high mobility, simple processing technique and potential low manufacturing cost. However, metal oxide thin film fabricated by solution process usually requires a high temperature (over 300 °C), which is above the glass transition temperature of some conventional polymer substrates. In order to fabricate the flexible electronic device on polymer substrates, it is necessary to find a facile approach to lower the fabrication temperature and minimize defects in metal oxide thin film. In this thesis, the electrical properties dependency on temperature is discussed and an UV-assisted annealing method incorporating Deep ultraviolet (DUV)-decomposable additives is demonstrated, which can effectively improve electrical properties solution processed metal oxide semiconductors processed at temperature as low as 220 °C. By studying a widely used indium oxide (In2O3) TFT as a model system, it is worth noted that compared with the sample without UV treatment, the linear mobility and saturation mobility of UV-annealing sample are improved by 56% and 40% respectively. Meanwhile, the subthreshold swing is decreased by 32%, indicating UV-treated device could turn on and off more efficiently. In addition to pure In2O3 film, the similar phenomena have also been observed in indium oxide based Indium-Gallium-Zinc Oxide (IGZO) system. These finding presented in this thesis suggest that the UV assisted annealing process open a new route to fabricate high performance metal oxide semiconductors under low temperatures.

  18. Surface structure determinations of crystalline ionic thin films grown on transition metal single crystal surfaces by low energy electron diffraction

    Energy Technology Data Exchange (ETDEWEB)

    Roberts, Joel Glenn [Univ. of California, Berkeley, CA (United States)

    2000-05-01

    The surface structures of NaCl(100), LiF(100) and alpha-MgCl2(0001) adsorbed on various metal single crystals have been determined by low energy electron diffraction (LEED). Thin films of these salts were grown on metal substrates by exposing the heated metal surface to a molecular flux of salt emitted from a Knudsen cell. This method of investigating thin films of insulators (ionic salts) on a conducting substrate (metal) circumvents surface charging problems that plagued bulk studies, thereby allowing the use of electron-based techniques to characterize the surface.

  19. Defect-Controlled Preparation of UiO-66 Metal-Organic Framework Thin Films with Molecular Sieving Capability.

    Science.gov (United States)

    Zhang, Caiqin; Zhao, Yajing; Li, Yali; Zhang, Xuetong; Chi, Lifeng; Lu, Guang

    2016-01-01

    Metal-organic framework (MOF) UiO-66 thin films are solvothermally grown on conducting substrates. The as-synthesized MOF thin films are subsequently dried by a supercritical process or treated with polydimethylsiloxane (PDMS). The obtained UiO-66 thin films show excellent molecular sieving capability as confirmed by the electrochemical studies for redox-active species with different sizes. © 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  20. Methanogens predominate in natural corrosion protective layers on metal sheet piles.

    NARCIS (Netherlands)

    Kip, Nardy; Jansen, S.; Leite, M.F.A.; De Hollander, M.; Afanasyev, M.; Kuramae, E.E.; van Veen, J.A.

    2017-01-01

    Microorganisms are able to cause, but also to inhibit or protect against corrosion. Corrosion inhibition by microbial processes may be due to the formation of mineral deposition layers on metal objects. Such deposition layers have been found in archaeological studies on ancient metal objects, buried

  1. Methanogens predominate in natural corrosion protective layers on metal sheet piles

    NARCIS (Netherlands)

    Kip, Nardy; Jansen, Stefan; Leite, Marcio F.A.; De Hollander, Mattias; Afanasyev, M.; Kuramae, Eiko E.; Van Veen, Johannes A.

    2017-01-01

    Microorganisms are able to cause, but also to inhibit or protect against corrosion. Corrosion inhibition by microbial processes may be due to the formation of mineral deposition layers on metal objects. Such deposition layers have been found in archaeological studies on ancient metal objects,

  2. The rate of thermal expansion of a thin metallic slab of arbitrary shape.

    Science.gov (United States)

    Lee, Y C

    2009-08-12

    In a previous paper the rate of thermal expansion of a long, slender insulating bar has been worked out. Our present aim is to extend that work to the thermal expansion rate of not only a long metallic bar, but to further generalize it to a thin metallic slab of arbitrary shape. Assuming that the thickness of the slab is small compared to the linear dimension of its area we again take advantage of the two distinct, disparate timescales to turn the familiar problem of thermal expansion into a time-dependent problem of the rate of the expansion. Based on the previously established finite physical momentum of an acoustic phonon when translational invariance is broken, we show that the combined pressure of the phonons and the free electrons due to their outward momenta would suffer a Doppler reduction as the specimen expands upon heating. This Doppler reduction gives rise to damping of the expanding motion, thus yielding as a first result the time of thermal expansion of a long slender metal bar. The generalization to the important case of a thin metallic slab of any shape is then worked out in detail before a concluding section containing a long physical discussion and summary.

  3. Persistent semi-metal-like nature of epitaxial perovskite CaIrO3 thin films

    International Nuclear Information System (INIS)

    Biswas, Abhijit; Jeong, Yoon Hee

    2015-01-01

    Strong spin-orbit coupled 5d transition metal based ABO 3 oxides, especially iridates, allow tuning parameters in the phase diagram and may demonstrate important functionalities, for example, by means of strain effects and symmetry-breaking, because of the interplay between the Coulomb interactions and strong spin-orbit coupling. Here, we have epitaxially stabilized high quality thin films of perovskite (Pv) CaIrO 3 . Film on the best lattice-matched substrate shows semi-metal-like characteristics. Intriguingly, imposing tensile or compressive strain on the film by altering the underlying lattice-mismatched substrates still maintains semi-metallicity with minute modification of the effective correlation as tensile (compressive) strain results in tiny increases (decreases) of the electronic bandwidth. In addition, magnetoresistance remains positive with a quadratic field dependence. This persistent semi-metal-like nature of Pv-CaIrO 3 thin films with minute changes in the effective correlation by strain may provide new wisdom into strong spin-orbit coupled 5d based oxide physics

  4. Effect of material flow on joint strength in activation spot joining of Al alloy and steel sheets

    Science.gov (United States)

    Watanabe, Goro; Yogo, Yasuhiro; Takao, Hisaaki

    2014-08-01

    A new joining method for dissimilar metal sheets was developed where a rotated consumable rod of Al alloy is pressed onto an Al alloy sheet at the part overlapped with a mild steel sheet. The metal flow in the joining region is increased by the through-hole in the Al sheet and consumable Al rod. The rod creates the joint interface and pads out of the thinly joined parts through pressing. This produces a higher joint strength than that of conventional friction stir spot welding. Measurements of the joint interface showed the presence of a 5-10 nm thick amorphous layer consisting of Al and Mg oxides.

  5. Effect of material flow on joint strength in activation spot joining of Al alloy and steel sheets

    International Nuclear Information System (INIS)

    Watanabe, Goro; Yogo, Yasuhiro; Takao, Hisaaki

    2014-01-01

    A new joining method for dissimilar metal sheets was developed where a rotated consumable rod of Al alloy is pressed onto an Al alloy sheet at the part overlapped with a mild steel sheet. The metal flow in the joining region is increased by the through-hole in the Al sheet and consumable Al rod. The rod creates the joint interface and pads out of the thinly joined parts through pressing. This produces a higher joint strength than that of conventional friction stir spot welding. Measurements of the joint interface showed the presence of a 5-10 nm thick amorphous layer consisting of Al and Mg oxides

  6. Optimal Shakedown of the Thin-Wall Metal Structures Under Strength and Stiffness Constraints

    Directory of Open Access Journals (Sweden)

    Alawdin Piotr

    2017-06-01

    Full Text Available Classical optimization problems of metal structures confined mainly with 1st class cross-sections. But in practice it is common to use the cross-sections of higher classes. In this paper, a new mathematical model for described shakedown optimization problem for metal structures, which elements are designed from 1st to 4th class cross-sections, under variable quasi-static loads is presented. The features of limited plastic redistribution of forces in the structure with thin-walled elements there are taken into account. Authors assume the elastic-plastic flexural buckling in one plane without lateral torsional buckling behavior of members. Design formulae for Methods 1 and 2 for members are analyzed. Structures stiffness constrains are also incorporated in order to satisfy the limit serviceability state requirements. With the help of mathematical programming theory and extreme principles the structure optimization algorithm is developed and justified with the numerical experiment for the metal plane frames.

  7. Theory of metallic magnetism at finite temperatures in bulk materials and thin films

    Science.gov (United States)

    Staunton, J. B.; Razee, S. S. A.; Szunyogh, L.; Gyorffy, B. L.

    2002-06-01

    A review of ‘first-principles’ theoretical work that describes the properties of magnetic metallic materials at finite temperatures is given. The key assumption is that a time-scale separation can be identified. There are the thermally induced spin fluctuations which are long-lived compared to the time electrons take to move from one lattice site to another. The dependence on the spin-polarised electronic structures of the systems is emphasised including the role of ‘local exchange splitting’ inferred even in the paramagnetic states. The disordered local moment picture which provides the basis of a mean field theory is discussed and its results for bulk transition metals and alloys recalled. Finally, new results for this picture in metallic thin films are reported. In particular comparison with calculated magnetic ordering temperatures of iron films on copper substrates is made with those deduced from experiment and an interpretation in terms of the electronic structure is given.

  8. Influence of the inert and active ion bombardment on structure of the transition metal thin films

    CERN Document Server

    Blazhevich, S; Martynov, I; Neklyudov, I

    2002-01-01

    The results of the experimental research of the inert (He, Ne, Ar, Kr, Xe) and active (O, N) ion impact on the transition metal structure are presented. Thin high-purity (99.999 at.%) films of nickel, chrome and iron were used in the experiment. The bombardment was realized under room temperature at high vacuum (P<1x10 sup - sup 7 Pa) by a separated ion beam of 10-10 sup 3 keV. As a main result of the experiment, the full absence of crystal matrix changes was ascertained for all the transition metals irradiated by inert gas ions. The chemical nature of the crystal structure changes observed in transition metals being under active ion bombardment was found out too.

  9. Metal Injection Molding of Thin-Walled Titanium Glasses Arms: A Case Study

    Science.gov (United States)

    Ye, Shulong; Mo, Wei; Lv, Yonghu; Li, Xia; Kwok, Chi Tat; Yu, Peng

    2018-02-01

    Commercially pure titanium (CP Ti) and Ti-6Al-4V arms for a new brand of augmented reality smart glasses, which are over 170 mm in length, with thin wall structures and extremely complex surfaces, have been successfully fabricated via metal injection molding. After sintering, both the metal injection-molded (MIMed) CP Ti and Ti-6Al-4V can reach relative densities of over 95% with an oxygen content 2200 ppm, thus imparting mechanical properties comparable to cast alloys. The ductility of the MIMed CP Ti and Ti-6Al-4V are about 15% and 8%, respectively. This is a good example of applying metal injection molding to mass production of precise Ti alloy parts with complicated shapes.

  10. Thin layer activation : on-line monitoring of metal loss in process plant

    International Nuclear Information System (INIS)

    Boulton, L.H.; Wallace, G.

    1993-01-01

    Corrosion, erosion and wear of metals is a common cause of failure in some process plant and equipment. Monitoring of these destructive effects has been done for many years to help plant engineers minimise the damage, in order to avoid unexpected failures and unscheduled shutdowns. Traditional methods of monitoring, such as standard NDT techniques, inform the engineer of what has happened, providing data such as culmulative loss of wall thickness. The modern approach to monitoring however, is to employ a technique which gives both current loss rates as well as integrated losses. Thin Layer Activation (TLA) provides on-line monitoring of corrosion, erosion and wear of metals, to a high degree of accuracy. It also gives cumulative information which can be backed up with weight-loss results if required. Thus current rather than historical loss rates are measured before any significant loss of metal has occurred. (author). 14 refs., 2 figs

  11. Method for nanomodulation of metallic thin films following the replica-antireplica process based on porous alumina membranes

    Energy Technology Data Exchange (ETDEWEB)

    Palma, J.L. [Departamento de Ciencias Básicas, Facultad de Ingeniería, Universidad Central de Chile, Santa Isabel 1186, 8330601 Santiago (Chile); Center for the Development of Nanoscience and Nanotechnology (CEDENNA), 9170124 Santiago (Chile); Denardin, J.C.; Escrig, J. [Departamento de Física, Universidad de Santiago de Chile (USACH), Avda. Ecuador 3493, 9170124 Santiago (Chile); Center for the Development of Nanoscience and Nanotechnology (CEDENNA), 9170124 Santiago (Chile)

    2017-03-15

    In this paper we have introduced a method for modulation of metallic thin films by sputtering of metals on anodized aluminum templates. Using a high deposition rate during deposition of the non-magnetic metal on the Al pattern, we have separated the two metallic surfaces and, thus, imprinted a pattern of nanohills on a non-magnetic metallic film, such as Au, Ag or Cu. The morphology of the nanostructured metallic films was determined by scanning electron microscopy. Thus, we have confirmed that the ordering degree of the Al template remained after the replication process. Additionally, and as an example of use of these films, we have prepared Supermalloy thin films deposited by sputtering onto these nanostructured non-magnetic metals. The room temperature magnetic behavior of these thin films is also studied. Interestingly, we have found that when the external magnetic field is applied out of plane of the substrate, the coercivity increases linearly as we increase the radius of the nanohills. These soft magnetic films can open new opportunities for magnetic field sensor applications. - Highlights: • A very soft magnetic film is investigated on ordered nanohills. • It is possible to imprint a metallic pattern directly from the etched aluminum foil. • These nanopatterned substrates add an additional degree of freedom. • A method for modulation of metallic thin films.

  12. Indirect Fabrication of Lattice Metals with Thin Sections Using Centrifugal Casting.

    Science.gov (United States)

    Mun, Jiwon; Ju, Jaehyung; Thurman, James

    2016-05-14

    One of the typical methods to manufacture 3D lattice metals is the direct-metal additive manufacturing (AM) process such as Selective Laser Melting (SLM) and Electron Beam Melting (EBM). In spite of its potential processing capability, the direct AM method has several disadvantages such as high cost, poor surface finish of final products, limitation in material selection, high thermal stress, and anisotropic properties of parts. We propose a cost-effective method to manufacture 3D lattice metals. The objective of this study is to provide a detailed protocol on fabrication of 3D lattice metals having a complex shape and a thin wall thickness; e.g., octet truss made of Al and Cu alloys having a unit cell length of 5 mm and a cell wall thickness of 0.5 mm. An overall experimental procedure is divided into eight sections: (a) 3D printing of sacrificial patterns (b) melt-out of support materials (c) removal of residue of support materials (d) pattern assembly (e) investment (f) burn-out of sacrificial patterns (g) centrifugal casting (h) post-processing for final products. The suggested indirect AM technique provides the potential to manufacture ultra-lightweight lattice metals; e.g., lattice structures with Al alloys. It appears that the process parameters should be properly controlled depending on materials and lattice geometry, observing the final products of octet truss metals by the indirect AM technique.

  13. One dimensional metallic edges in atomically thin WSe2 induced by air exposure

    Science.gov (United States)

    Addou, Rafik; Smyth, Christopher M.; Noh, Ji-Young; Lin, Yu-Chuan; Pan, Yi; Eichfeld, Sarah M.; Fölsch, Stefan; Robinson, Joshua A.; Cho, Kyeongjae; Feenstra, Randall M.; Wallace, Robert M.

    2018-04-01

    Transition metal dichalcogenides are a unique class of layered two-dimensional (2D) crystals with extensive promising applications. Tuning the electronic properties of low-dimensional materials is vital for engineering new functionalities. Surface oxidation is of particular interest because it is a relatively simple method of functionalization. By means of scanning probe microscopy and x-ray photoelectron spectroscopy, we report the observation of metallic edges in atomically thin WSe2 monolayers grown by chemical vapor deposition on epitaxial graphene. Scanning tunneling microscopy shows structural details of WSe2 edges and scanning tunneling spectroscopy reveals the metallic nature of the oxidized edges. Photoemission demonstrates that the formation of metallic sub-stoichiometric tungsten oxide (WO2.7) is responsible for the high conductivity measured along the edges. Ab initio calculations validate the susceptibility of WSe2 nanoribbon edges to oxidation. The zigzag terminated edge exhibits metallic behavior prior the air-exposure and remains metallic after oxidation. Comprehending and exploiting this property opens a new opportunity for application in advanced electronic devices.

  14. A general approach for the growth of metal oxide nanorod arrays on graphene sheets and their applications.

    Science.gov (United States)

    Zou, Rujia; Zhang, Zhenyu; Yu, Li; Tian, Qiwei; Chen, Zhigang; Hu, Junqing

    2011-12-02

    In the fabrication of flexible devices, highly ordered nanoscale texturing, such as semiconductor metal oxide nanorod arrays on flexible substrates, is critical for optimal performance. Use of transparent conducting films, metallic films, and polymer substrates is limited by mechanical brittleness, chemical and thermal instability, or low electrical conductivity, low melting point, and so on. A simple and general nanocrystal-seed-directed hydrothermal route has now been developed for large-scale growth of nanorod arrays of various semiconductor metal oxides (MO), including TiO(2), ZnO, MnO(2), CuO, and ZrO(2) on both sides of flexible graphene (G) sheets to form sandwichlike MO/G/MO heterostructures. The TiO(2)/G/TiO(2) heterostructures have much higher photocatalytic activity than TiO(2) nanorods, with a photocatalytic degradation rate of methylene blue that is four times faster than that of the TiO(2) nanorods, and are thus promising candidates for photocatalytic decontamination. Copyright © 2011 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  15. Research on Formation Mechanism of Dynamic Response and Residual Stress of Sheet Metal Induced by Laser Shock Wave

    Science.gov (United States)

    Feng, Aixin; Cao, Yupeng; Wang, Heng; Zhang, Zhengang

    2018-01-01

    In order to reveal the quantitative control of the residual stress on the surface of metal materials, the relevant theoretical and experimental studies were carried out to investigate the dynamic response of metal thin plates and the formation mechanism of residual stress induced by laser shock wave. In this paper, the latest research trends on the surface residual stress of laser shock processing technology were elaborated. The main progress of laser shock wave propagation mechanism and dynamic response, laser shock, and surface residual stress were discussed. It is pointed out that the multi-scale characterization of laser and material, surface residual stress and microstructure change is a new hotspot in laser shock strengthening technology.

  16. Development of an in-plane biaxial test for forming limit curve (FLC) characterization of metallic sheets

    International Nuclear Information System (INIS)

    Zidane, I; Guines, D; Léotoing, L; Ragneau, E

    2010-01-01

    The main objective of this work is to propose a new experimental device able to give for a single specimen a good prediction of rheological parameters and formability under static and dynamic conditions (for intermediate strain rates). In this paper, we focus on the characterization of sheet metal forming. The proposed device is a servo-hydraulic testing machine provided with four independent dynamic actuators allowing biaxial tensile tests on cruciform specimens. The formability is evaluated thanks to the classical forming limit diagram (FLD), and one of the difficulties of this study was the design of a dedicated specimen for which the necking phenomenon appears in its central zone. If necking is located in the central zone of the specimen, then the speed ratio between the two axes controls the strain path in this zone and a whole forming limit curve can be covered. Such a specimen is proposed through a numerical and experimental validation procedure. A rigorous procedure for the detection of numerical and experimental forming strains is also presented. Finally, an experimental forming limit curve is determined and validated for an aluminium alloy dedicated to the sheet forming processes (AA5086)

  17. Electrical properties of nanoscale metallic thin films on dielectric elastomer at various strain rates

    Science.gov (United States)

    Faisal, Md. Shahnewaz Sabit; Ye, Zhihang; Chen, Zheng; Asmatulu, Ramazan

    2015-04-01

    Dielectric elastomers (DEs) have significant applications in artificial muscle and other biomedical equipment and device fabrications. Metallic thin films by thin film transfer and sputter coating techniques can provide conductive surfaces on the DE samples, and can be used as electrodes for the actuators and other biomedical sensing devices. In the present study, 3M VHB 4910 tape was used as a DE for the coating and electrical characterization tests. A 150 nm thickness of gold was coated on the DE surfaces by sputter coating under vacuum with different pre-strains, ranging from 0 to 100%. Some of the thin films were transferred to the surface of the DEs. Sputter coating, and direct transferring gold leaf coating methods were studied and the results were analyzed in detail in terms of the strain rates and electrical resistivity changes. Initial studies indicated that the metallic surfaces remain conductive even though the DE films were considerably elongated. The coated DEs can be used as artificial muscle by applying electrical stimulation through the conductive surfaces. This study may provide great benefits to the readers, researchers, as well as companies involved in manufacturing of artificial muscles and actuators using smart materials.

  18. DEVELOPING A KNOWLEDGE-DASED DECISION STEM TO SELECT THE STEELS OF DIESFOR SHEET-METAL FORMING

    Directory of Open Access Journals (Sweden)

    EMİN GÜNDOĞAR

    1997-12-01

    Full Text Available Material selection is a problem solving and decison making process. In the selection of die materials, some points are very important. For this reasons, daıabases are not enough to select the steels of dies for sheet metal in themselves. They do not incorporate data relating to all of the contributin g factors needed for quantitive interpretations. To solve the user's problem are requried expertises and knowledge obtained from experts. In this study, a knowledg e-hased decision making system is introduced which is included the knowledge and experiences of the experts that subject fo ı med from rules and there is a database inc l uding the cbaracterictics of die steels. · In this syste m also comprises �ision making mechanizm that selects suitable die steels by using user inte rface.

  19. Design of conveyor utilization monitoring system: a case study of powder coating line in sheet metal fabrication

    Science.gov (United States)

    Prasetyo, Hoedi; Sugiarto, Yohanes; Nur Rosyidi, Cucuk

    2018-03-01

    Conveyor is a very useful equipment to replace manpower in transporting the goods. It highly influences the productivity, production capacity utilization and eventually the production cost. This paper proposes a system to monitor the utilization of conveyor at a low cost through a case study at powder coating process line in a sheet metal fabrication. Preliminary observation was conducted to identify the problems. The monitoring system was then built and executed. The system consists of two sub systems. First is sub system for collecting and transmitting the required data and the second is sub system for displaying the data. The system utilizes sensors, wireless data transfer and windows-based application. The test results showed that the whole system works properly. By this system, the productivity and status of the conveyor can be monitored in real time. This research enriches the development of conveyor monitoring system especially for implementation in small and medium enterprises.

  20. Microstructure and Texture Evolution During Hot-Pack Rolling of Nickel-Base Superalloys to Thin Sheet and Foil

    Science.gov (United States)

    Pilchak, A. L.; Ballard, D. L.; Weaver, D. S.; Semiatin, S. L.

    2011-04-01

    Microstructure evolution during hot-pack rolling of nickel-base superalloys to ~1-mm-thick sheet and ~200- μm-thick foil was investigated with electron backscatter diffraction. The microstructure was observed at increasing levels of strain, which revealed the progressive formation of an unrecrystallized, banded microstructure at sheet gage. The bands contained large orientation gradients, sometimes spanning multiple texture components considered to be stable with respect to the imposed plane-strain compression. After reaching stable orientations, grain-scale shear bands were observed within individual unrecrystallized bands that resulted in local subgrain rotations that formed new bands of different orientation. This phenomenon, which is known as band splitting in the literature, was shown to be the result of continuous dynamic recrystallization as opposed to discontinuous dynamic recrystallization or classical static recrystallization. The unrecrystallized bands were eliminated by unidirectional rolling to foil but not by cross rolling.

  1. Thermal Stability of Copper-Aluminum Alloy Thin Films for Barrierless Copper Metallization on Silicon Substrate

    Science.gov (United States)

    Wang, C. P.; Dai, T.; Lu, Y.; Shi, Z.; Ruan, J. J.; Guo, Y. H.; Liu, X. J.

    2017-08-01

    Copper thin films with thickness of about 500 nm doped with different aluminum concentrations have been prepared by magnetron sputtering on Si substrate and their crystal structure, microstructure, and electrical resistivity after annealing at various temperatures (200°C to 600°C) for 1 h or at 400°C for different durations (1 h to 11 h) investigated by grazing-incidence x-ray diffraction (GIXRD) analysis, scanning electron microscopy (SEM), and four-point probe (FPP) measurements. Cu-1.8Al alloy thin film exhibited good thermal stability and low electrical resistivity (˜5.0 μΩ cm) after annealing at 500°C for 1 h or 400°C for 7 h. No copper silicide was observed at the Cu-Al/Si interface by GIXRD analysis or SEM for this sample. This result indicates that doping Cu thin film with small amounts of Al can achieve high thermal stability and low electrical resistivity, suggesting that Cu-1.8Al alloy thin film could be used for barrierless Cu metallization on Si substrate.

  2. High mobility single-crystalline-like GaAs thin films on inexpensive flexible metal substrates by metal-organic chemical vapor deposition

    International Nuclear Information System (INIS)

    Dutta, P.; Rathi, M.; Gao, Y.; Yao, Y.; Selvamanickam, V.; Zheng, N.; Ahrenkiel, P.; Martinez, J.

    2014-01-01

    We demonstrate heteroepitaxial growth of single-crystalline-like n and p-type doped GaAs thin films on inexpensive, flexible, and light-weight metal foils by metal-organic chemical vapor deposition. Single-crystalline-like Ge thin film on biaxially textured templates made by ion beam assisted deposition on metal foil served as the epitaxy enabling substrate for GaAs growth. The GaAs films exhibited strong (004) preferred orientation, sharp in-plane texture, low grain misorientation, strong photoluminescence, and a defect density of ∼10 7  cm −2 . Furthermore, the GaAs films exhibited hole and electron mobilities as high as 66 and 300 cm 2 /V-s, respectively. High mobility single-crystalline-like GaAs thin films on inexpensive metal substrates can pave the path for roll-to-roll manufacturing of flexible III-V solar cells for the mainstream photovoltaics market.

  3. On the carrier transport in metal-insulator-metal structures for CdTe thin film

    International Nuclear Information System (INIS)

    Choi, K.W.; Choi, C.K.

    1982-01-01

    According to the energy band model for the Al-CdTe-Ag sandwich structure, we have investigate to the mechanism of the current limited transport(CLT). As the bias voltage applied to the Alsup(+) and Agsup(+) electrode, the potential barrier difference for this structure was found 0.2eV. From what this results, we conclude that the mechanism of the current limited transport due to the potential barrier of the contact limited current. Not only this phenomena but also the annealing effect of thin film was shown that the distingushable for virgin film. (Author)

  4. Plasmonic modulator based on thin metal-semiconductor-metal waveguide with gain core

    DEFF Research Database (Denmark)

    Babicheva, Viktoriia; Malureanu, Radu; Lavrinenko, Andrei

    2013-01-01

    We focus on plasmonic modulators with a gain core to be implemented as active nanodevices in photonic integrated circuits. In particular, we analyze metal–semiconductor–metal (MSM) waveguides with InGaAsP-based active material layers. A MSM waveguide enables high field localization and therefore...

  5. Fabrication and characterizations of thin film metallic glasses: Antibacterial property and durability study for medical application

    Energy Technology Data Exchange (ETDEWEB)

    Chu, Jinn P., E-mail: jpchu@mail.ntust.edu.tw [Dept. of Materials Science and Engineering, National Taiwan University of Science and Technology, Taipei 10607, Taiwan (China); Liu, Tz-Yah; Li, Chia-Lin; Wang, Chen-Hao [Dept. of Materials Science and Engineering, National Taiwan University of Science and Technology, Taipei 10607, Taiwan (China); Jang, Jason S.C. [Dept. of Mechanical Engineering, National Taiwan Central University, Jhongli 32001, Taiwan (China); Chen, Ming-Jen; Chang, Shih-Hsin; Huang, Wen-Chien [Mackay Memorial Hospital, Taipei 10449, Taiwan (China)

    2014-06-30

    Metallic glasses with the disordered atomic structure have unique properties of high strength, high toughness, good corrosion and abrasion resistances. These materials are thus potentially useful for medical application. In this work, we evaluate the antibacterial property and durability of materials sputter-coated with Zr-based (Zr{sub 53}Cu{sub 33}Al{sub 9}Ta{sub 5}) and Cu-based (Cu{sub 48}Zr{sub 42}Ti{sub 4}Al{sub 6}) thin film metallic glasses (TFMGs). Good adhesive coating of Zr-based TFMG on the dermatome gives rise to blade sharpness improvement of ∼ 27%, substantial surface roughness reduction of ∼ 66% and smoother incised wound on the pig skin. As compared to 48.8° on the bare Si wafer, the water contact angles of 119.5° and 106.6° for Zr- and Cu-based TFMGs, respectively, reveal the hydrophobic characteristic of the coated surfaces. The bacterial adhesion of Escherichia coli and Staphylococcus aureus to both Zr- and Cu-based TFMGs is hindered to different extents. - Highlights: • Thin film metallic glass (TFMG) coatings are evaluated for medical application. • Good adhesive TFMG on the dermatome yields blade sharpness improvement of ∼ 27%. • A reduction of ∼ 66% in surface roughness is observed after coating with TFMG. • Water contact angle measurement reveals the hydrophobic characteristic for TFMGs. • Bacterial adhesion of E. coli and S. aureus to TFMGs is hindered.

  6. Prediction of transmittance spectra for transparent composite electrodes with ultra-thin metal layers

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, Zhao; Alford, T. L., E-mail: TA@asu.edu [School for Engineering of Matter, Transport, and Energy, Arizona State University, Tempe, Arizona 85287 (United States); Khorasani, Arash Elhami [ON Semiconductor Corp., Phoenix, Arizona 85005 (United States); Theodore, N. D. [CHD-Fab, Freescale Semiconductor Inc., Tempe, Arizona 85224 (United States); Dhar, A. [Intel Corp., 2501 NW 229th Ave, Hillsboro, Oregon 97124 (United States)

    2015-11-28

    Recent interest in indium-free transparent composite-electrodes (TCEs) has motivated theoretical and experimental efforts to better understand and enhance their electrical and optical properties. Various tools have been developed to calculate the optical transmittance of multilayer thin-film structures based on the transfer-matrix method. However, the factors that affect the accuracy of these calculations have not been investigated very much. In this study, two sets of TCEs, TiO{sub 2}/Au/TiO{sub 2} and TiO{sub 2}/Ag/TiO{sub 2}, were fabricated to study the factors that affect the accuracy of transmittance predictions. We found that the predicted transmittance can deviate significantly from measured transmittance for TCEs that have ultra-thin plasmonic metal layers. The ultrathin metal layer in the TCE is typically discontinuous. When light interacts with the metallic islands in this discontinuous layer, localized surface plasmons are generated. This causes extra light absorption, which then leads to the actual transmittance being lower than the predicted transmittance.

  7. Coherent, atomically thin transition-metal dichalcogenide superlattices with engineered strain

    Science.gov (United States)

    Xie, Saien; Tu, Lijie; Han, Yimo; Huang, Lujie; Kang, Kibum; Lao, Ka Un; Poddar, Preeti; Park, Chibeom; Muller, David A.; DiStasio, Robert A.; Park, Jiwoong

    2018-03-01

    Epitaxy forms the basis of modern electronics and optoelectronics. We report coherent atomically thin superlattices in which different transition metal dichalcogenide monolayers—despite large lattice mismatches—are repeated and laterally integrated without dislocations within the monolayer plane. Grown by an omnidirectional epitaxy, these superlattices display fully matched lattice constants across heterointerfaces while maintaining an isotropic lattice structure and triangular symmetry. This strong epitaxial strain is precisely engineered via the nanoscale supercell dimensions, thereby enabling broad tuning of the optical properties and producing photoluminescence peak shifts as large as 250 millielectron volts. We present theoretical models to explain this coherent growth and the energetic interplay governing the ripple formation in these strained monolayers. Such coherent superlattices provide building blocks with targeted functionalities at the atomically thin limit.

  8. Metallic atomically-thin layered silicon epitaxially grown on silicene/ZrB2

    Science.gov (United States)

    Gill, Tobias G.; Fleurence, Antoine; Warner, Ben; Prüser, Henning; Friedlein, Rainer; Sadowski, Jerzy T.; Hirjibehedin, Cyrus F.; Yamada-Takamura, Yukiko

    2017-06-01

    Using low energy electron diffraction (LEED) and scanning tunnelling microscopy (STM), we observe a new two-dimensional (2D) silicon crystal that is formed by depositing additional Si atoms onto spontaneously-formed epitaxial silicene on a ZrB2 thin film. From scanning tunnelling spectroscopy (STS) studies, we find that this atomically-thin layered silicon has distinctly different electronic properties. Angle resolved photoelectron spectroscopy (ARPES) reveals that, in sharp contrast to epitaxial silicene, the layered silicon exhibits significantly enhanced density of states at the Fermi level resulting from newly formed metallic bands. The 2D growth of this material could allow for direct contacting to the silicene surface and demonstrates the dramatic changes in electronic structure that can occur by the addition of even a single monolayer amount of material in 2D systems.

  9. Electrical four-point probing of spherical metallic thin films coated onto micron sized polymer particles

    Energy Technology Data Exchange (ETDEWEB)

    Pettersen, Sigurd R., E-mail: sigurd.r.pettersen@ntnu.no, E-mail: jianying.he@ntnu.no; Stokkeland, August Emil; Zhang, Zhiliang; He, Jianying, E-mail: sigurd.r.pettersen@ntnu.no, E-mail: jianying.he@ntnu.no [NTNU Nanomechanical Lab, Department of Structural Engineering, Norwegian University of Science and Technology (NTNU), NO-7491 Trondheim (Norway); Kristiansen, Helge [NTNU Nanomechanical Lab, Department of Structural Engineering, Norwegian University of Science and Technology (NTNU), NO-7491 Trondheim (Norway); Conpart AS, Dragonveien 54, NO-2013 Skjetten (Norway); Njagi, John; Goia, Dan V. [Center for Advanced Materials Processing, Clarkson University, Potsdam, New York 13699-5814 (United States); Redford, Keith [Conpart AS, Dragonveien 54, NO-2013 Skjetten (Norway)

    2016-07-25

    Micron-sized metal-coated polymer spheres are frequently used as filler particles in conductive composites for electronic interconnects. However, the intrinsic electrical resistivity of the spherical thin films has not been attainable due to deficiency in methods that eliminate the effect of contact resistance. In this work, a four-point probing method using vacuum compatible piezo-actuated micro robots was developed to directly investigate the electric properties of individual silver-coated spheres under real-time observation in a scanning electron microscope. Poly(methyl methacrylate) spheres with a diameter of 30 μm and four different film thicknesses (270 nm, 150 nm, 100 nm, and 60 nm) were investigated. By multiplying the experimental results with geometrical correction factors obtained using finite element models, the resistivities of the thin films were estimated for the four thicknesses. These were higher than the resistivity of bulk silver.

  10. Micro laser metal wire deposition for additive manufacturing of thin-walled structures

    Science.gov (United States)

    Demir, Ali Gökhan

    2018-01-01

    In this work, the micro laser metal wire deposition (μLMWD) process is studied as an additive manufacturing process for manufacturing thin walled structures with high aspect ratio. The developed μLMWD system consisted of a flash-pumped Nd:YAG laser source operating with ms-long pulses and an in-house developed wire feeding system. Processing conditions were investigated for single and multi-layer deposition in terms of geometry, microhardness and material use efficiency. Thin-walled structures with aspect ratio up to 20 were manufactured successfully, where layer width was between 700 and 800 μm. In multi-layer deposition conditions, the material use efficiency was observed to be close to 100%. The microhardness over the build direction was homogenous. The results show that the μLMWD process yields geometrical resolution close to powder-bed additive manufacturing processes, while maintaining the benefits of using wire feedstock.

  11. Oxidatively Electrodeposited Thin-Film Transition Metal (Oxy)hydroxides as Oxygen Evolution Catalysts.

    Science.gov (United States)

    Morales-Guio, Carlos G; Liardet, Laurent; Hu, Xile

    2016-07-20

    The electrolysis of water to produce hydrogen and oxygen is a simple and attractive approach to store renewable energies in the form of chemical fuels. The oxygen evolution reaction (OER) is a complex four-electron process that constitutes the most energy-inefficient step in water electrolysis. Here we describe a novel electrochemical method for the deposition of a family of thin-film transition metal (oxy)hydroxides as OER catalysts. The thin films have nanodomains of crystallinity with lattice spacing similar to those of double-layered hydroxides. The loadings of these thin-film catalysts were accurately determined with a resolution of below 1 μg cm(-2) using an electrochemical quartz microcrystal balance. The loading-activity relations for various catalysts were established using voltammetry and impedance spectroscopy. The thin-film catalysts have up to four types of loading-activity dependence due to film nucleation and growth as well as the resistance of the films. A zone of intrinsic activity has been identified for all of the catalysts where the mass-averaged activity remains constant while the loading is increased. According to their intrinsic activities, the metal oxides can be classified into three categories: NiOx, MnOx, and FeOx belong to category I, which is the least active; CoOx and CoNiOx belong to category II, which has medium activity; and FeNiOx, CoFeOx, and CoFeNiOx belong to category III, which is the most active. The high turnover frequencies of CoFeOx and CoFeNiOx at low overpotentials and the simple deposition method allow the fabrication of high-performance anode electrodes coated with these catalysts. In 1 M KOH and with the most active electrode, overpotentials as low as 240 and 270 mV are required to reach 10 and 100 mA cm(-2), respectively.

  12. A method for thickness determination of thin films of amalgamable metals by total-reflection X-ray fluorescence

    International Nuclear Information System (INIS)

    Bennun, L.; Greaves, E.D.; Barros, H.; Diaz-Valdes, J.

    2009-01-01

    A method for thickness determination of thin amalgamable metallic films by total-reflection X-ray fluorescence (TXRF) is presented. The peak's intensity in TXRF spectra are directly related to the surface density of the sample, i.e. to its thickness in a homogeneous film. Performing a traditional TXRF analysis on a thin film of an amalgamated metal, and determining the relative peak intensity of a specific metal line, the layer thickness can be precisely obtained. In the case of gold thickness determination, mercury and gold peaks overlap, hence we have developed a general data processing scheme to achieve the most precise results.

  13. Investigating the Pulse Mode Laser Joining of Overlapped Plastic and Metal Sheets

    Science.gov (United States)

    Bauernhuber, Andor; Markovits, Tamás; Takács, János

    The growing utilization of plastic materials in our devices calls for joining them with traditional, often applied structural materials, like metals. Laser assisted metal plastic joining can be used to solve the problem mentioned above, however, relatively few materials have been investigated which could be used to create this special joint. In the course of this research, authors used pulse mode Nd:YAG laser source, structural steel and poly(methyl methacrylate) to create joining between rarely examined material pairs so far, and to explore the effects of technological settings like laser pulse shape, laser spot size, welding speed and joint strength. Material surfaces were also modified (sand blasting,) to enhance joint properties. In plastic material during joining and torn surfaces were investigated. Joints with good strength results were prepared to enable further research on transparent-absorbent metal plastic joining.

  14. Flexible strain sensors with high performance based on metallic glass thin film

    Science.gov (United States)

    Xian, H. J.; Cao, C. R.; Shi, J. A.; Zhu, X. S.; Hu, Y. C.; Huang, Y. F.; Meng, S.; Gu, L.; Liu, Y. H.; Bai, H. Y.; Wang, W. H.

    2017-09-01

    Searching strain sensitive materials for electronic skin is of crucial significance because of the restrictions of current materials such as poor electrical conductivity, large energy consumption, complex manufacturing process, and high cost. Here, we report a flexible strain sensor based on the Zr55Cu30Ni5Al10 metallic glass thin film which we name metallic glass skin. The metallic glass skin, synthesized by ion beam deposition, exhibits piezoresistance effects with a gauge factor of around 2.86, a large detectable strain range (˜1% or 180° bending angle), and good conductivity. Compared to other e-skin materials, the temperature coefficient of resistance of the metallic glass skin is extremely low (9.04 × 10-6 K-1), which is essential for the reduction in thermal drift. In addition, the metallic glass skin exhibits distinct antibacterial behavior desired for medical applications, also excellent reproducibility and repeatability (over 1000 times), nearly perfect linearity, low manufacturing cost, and negligible energy consumption, all of which are required for electronic skin for practical applications.

  15. Dynamics of the insulator to metal transition in high quality V2 O3 thin films

    Science.gov (United States)

    Abreu, Elsa; Wang, Siming; Zhang, Jingdi; Geng, Kun; Zhao, Xiaoguang; Fan, Kebin; Liu, Mengkun; Ramirez, Gabriel; Zhang, Xin; Schuller, Ivan K.; Averitt, Richard D.

    2014-03-01

    Metal-insulator transitions (MITs) are a striking manifestation of the interactions between the various degrees of freedom in complex materials. Vanadium sesquioxide (V2O3) is a prototypical MIT material, transitioning from an antiferromagnetic insulator to a paramagnetic metal at Tc=170K. We present a detailed investigation of the insulator-to-metal dynamics in single crystalline thin films of V2O3 following optical and far-infrared excitation, measured using THz time domain spectroscopy. Conductivity dynamics induced below Tc by ultrafast photoexcitation can be quantitatively described by nucleation and growth of the metallic volume fraction, which eventually gives rise to the full metallic state of V2O3 on a timescale of about 50ps. We will discuss our results in the broader context of phase transition dynamics of the vanadates and related strongly correlated electron materials. This work is supported by DOE grant DE-FG02-09ER46643, AFOSR Grants No. FA9550-12-1-0381 and FA9550-09-1-0708 and FCT/Portugal SFRH/BD/47847/2008.

  16. Metals pollution tracing in the sewerage network using the diffusive gradients in thin films technique.

    Science.gov (United States)

    Thomas, P

    2009-01-01

    Diffusive Gradients in Thin-films (DGT) is a quantitative, passive monitoring technique that can be used to measure concentrations of trace species in situ in solutions. Its potential for tracing metals pollution in the sewer system has been investigated by placing the DGT devices into sewage pumping stations and into manholes, to measure the concentration of certain metals in the catchment of a sewage treatment works with a known metals problem. In addition the methodology and procedure of using the DGT technique in sewers was investigated. Parameters such as temperature and pH were measured to ensure they were within the limits required by the DGT devices, and the optimum deployment time was examined. It was found that although the results given by the DGT technique could not be considered to be fully quantitative, they could be used to identify locations that were showing an excess concentration of metals, and hence trace pollution back to its source. The DGT technique is 'user friendly' and requires no complicated equipment for deployment or collection, and minimal training for use. It is thought that this is the first time that the DGT technique has been used in situ in sewers for metals pollution tracing.

  17. Thermal diffusivity of a metallic thin layer using the time-domain thermo reflectance technique

    International Nuclear Information System (INIS)

    Battaglia, J-L; Kusiak, A; Rossignol, C; Chigarev, N

    2007-01-01

    The time domain thermo reflectance (TDTR) is widely used in the field of acoustic and thermal characterization of thin layers at the nano and micro scale. In this paper, we propose to derive a simple analytical expression of the thermal diffusivity of the layer. This relation is based on the analytical solution of one-dimensional heat transfer in the medium using integral transforms. For metals, the two-temperature model shows that the capacitance effect at the short times is essentially governed by the electronic contribution

  18. Non-stick syringe needles: Beneficial effects of thin film metallic glass coating

    OpenAIRE

    Chu, Jinn P.; Yu, Chia-Chi; Tanatsugu, Yusuke; Yasuzawa, Mikito; Shen, Yu-Lin

    2016-01-01

    This paper reports on the use of Zr-based (Zr53Cu33Al9Ta5) thin film metallic glass (TFMG) for the coating of syringe needles and compares the results with those obtained using titanium nitride and pure titanium coatings. TFMG coatings were shown to reduce insertion forces by ?66% and retraction forces by ?72%, when tested using polyurethane rubber block. The benefits of TFMG-coated needles were also observed when tested using muscle tissue from pigs. In nano-scratch tests, the TFMG coatings ...

  19. Correlation of morphology and barrier properties of thin microwave plasma polymer films on metal substrate

    International Nuclear Information System (INIS)

    Barranco, V.; Carpentier, J.; Grundmeier, G.

    2004-01-01

    The barrier properties of thin model organosilicon plasma polymers layers on iron are characterised by means of electrochemical impedance spectroscopy (EIS). Tailored thin plasma polymers of controlled morphology and chemical composition were deposited from a microwave discharge. By the analysis of the obtained impedance diagrams, the evolution of the water uptake φ, coating resistance and polymer capacitance with immersion time were monitored and the diffusion coefficients of the water through the films were calculated. The impedance data correlated well with the chemical structure and morphology of the plasma polymer films with a thickness of less than 100 nm. The composition of the films were determined by means of infrared reflection absorption spectroscopy (IRRAS), X-ray photoelectron spectroscopy (XPS) and time-of-flight secondary ion mass spectrometry (ToF-SIMS). The morphology of the plasma polymer surface and the interface between the plasma polymer and the metal were characterised using atomic force microscopy (AFM). It could be shown that, at higher pressure, the film roughness increases which is probably due to the adsorption of plasma polymer nanoparticles formed in the plasma bulk and the faster film growth. This leads to voids with a size of a few tens of nanometers at the polymer/metal interface. The film roughness increases from the interface to the outer surface of the film. By lowering the pressure and thereby slowing the deposition rate, the plasma polymers perfectly imitate the substrate topography and lead to an excellent blocking of the metal surface. Moreover, the ratio of siloxane bonds to methyl-silyl groups increases which implies that the crosslink density is higher at lower deposition rate. The EIS data consistently showed higher coating resistance as well as lower interfacial capacitance values and a better stability over time for the film deposited at slower pressure. The diffusion coefficient of water in thin and ultra-thin plasma

  20. Optical nonlinearities of excitonic states in atomically thin 2D transition metal dichalcogenides

    Energy Technology Data Exchange (ETDEWEB)

    Soh, Daniel Beom Soo [Sandia National Lab. (SNL-CA), Livermore, CA (United States). Proliferation Signatures Discovery and Exploitation Department

    2017-08-01

    We calculated the optical nonlinearities of the atomically thin monolayer transition metal dichalcogenide material (particularly MoS2), particularly for those linear and nonlinear transition processes that utilize the bound exciton states. We adopted the bound and the unbound exciton states as the basis for the Hilbert space, and derived all the dynamical density matrices that provides the induced current density, from which the nonlinear susceptibilities can be drawn order-by-order via perturbative calculations. We provide the nonlinear susceptibilities for the linear, the second-harmonic, the third-harmonic, and the kerr-type two-photon processes.

  1. Pulsed injection metal organic chemical vapour deposition and characterisation of thin CaO films

    Energy Technology Data Exchange (ETDEWEB)

    Borges, R.P., E-mail: rpborges@fc.ul.p [Centro de Fisica da Materia Condensada, Universidade de Lisboa, Campo Grande, Ed. C8, 1749-016 Lisboa (Portugal); Ferreira, P. [Departamento de Engenharia Ceramica e do Vidro, CICECO, Universidade de Aveiro, Campus Universitario de Santiago, 3810-193 Aveiro (Portugal); Saraiva, A. [Centro de Fisica da Materia Condensada, Universidade de Lisboa, Campo Grande, Ed. C8, 1749-016 Lisboa (Portugal); Goncalves, R., E-mail: rjbarrosog@hotmail.co [Centro de Fisica da Materia Condensada, Universidade de Lisboa, Campo Grande, Ed. C8, 1749-016 Lisboa (Portugal); Rosa, M.A. [Centro de Fisica da Materia Condensada, Universidade de Lisboa, Campo Grande, Ed. C8, 1749-016 Lisboa (Portugal); Goncalves, A.P. [Centro de Fisica da Materia Condensada, Universidade de Lisboa, Campo Grande, Ed. C8, 1749-016 Lisboa (Portugal); Departamento de Quimica, Instituto Tecnologico e Nuclear, P-2686-953 Sacavem (Portugal); Silva, R.C. da [Laboratorio de Feixe de Ioes, Dep. Fisica, Instituto Tecnologico e Nuclear, Estrada Nacional 10, 2686-953 Sacavem (Portugal); Centro de Fisica Nuclear da Universidade de Lisboa, Av. Prof. Gama Pinto 2, 1649-003 Lisboa (Portugal); Magalhaes, S. [Laboratorio de Feixe de Ioes, Dep. Fisica, Instituto Tecnologico e Nuclear, Estrada Nacional 10, 2686-953 Sacavem (Portugal); Lourenco, M.J.V.; Santos, F.J.V. [Centro de Ciencias Moleculares e Materiais, Faculdade de Ciencias da Universidade de Lisboa, Campo Grande, Ed. C8, 1749-016, Lisboa (Portugal); Departamento de Quimica e Bioquimica, Faculdade de Ciencias da Universidade de Lisboa, Campo Grande, Ed. C8, 1749-016 Lisboa (Portugal); Godinho, M. [Centro de Fisica da Materia Condensada, Universidade de Lisboa, Campo Grande, Ed. C8, 1749-016 Lisboa (Portugal); Dep. de Fisica, Faculdade de Ciencias, Universidade de Lisboa, Campo Grande, Ed. C8, 1749-016 Lisboa (Portugal)

    2009-05-01

    Thin films of CaO were grown on silicon (Si) and lanthanum aluminate (LaAlO{sub 3}) substrates by pulsed injection metal-organic chemical vapour deposition in a vertical injection MOCVD system. Growth parameters were systematically varied to study their effect on film growth and quality and to determine the optimal growth conditions for this material. Film quality and growth rate were evaluated by atomic force microscopy, X-ray diffraction and Rutherford Backscattering Spectroscopy measurements. Optimised conditions allowed growing transparent, single phase films textured along the (0 0 l) direction.

  2. Trace metal speciation in brackish water using diffusive gradients in thin films and ultrafiltration:comparison of techniques

    OpenAIRE

    Forsberg, Jerry; Dahlqvist, Ralf; Gelting, Johan; Ingri, Johan

    2006-01-01

      Diffusive gradients in thin films (DGT) and ultrafiltration were used to measure trace metal concentrations in the Baltic Sea. The results provide the first comparison of these two fundamentally different speciation methods for trace metals. Cd, Cu, Mn, Ni, and Zn were measured at two sites with different total trace metal concentrations. DGT units prepared with APA-gel as diffusive layer and Chelex 100 resin as binding agent were used throughout the study. The ultrafiltration was perfor...

  3. Metal Oxides Doped PPY-PVA Blend Thin Films Based Gas Sensor

    Directory of Open Access Journals (Sweden)

    D. B. DUPARE

    2009-02-01

    Full Text Available Synthesis of metal oxides doped polypyrrole–polyvinyl alcohol blend thin films by in situ chemical oxidative polymerization, using microwave oven on glass substrate for development of Ammonia and Trimethyl ammine hazardous gas sensor. The all experimental process carried out at room temperature(304 K. These polymer materials were characterized by Chemical analyses, spectral studies (UV-visible and IR and conductivity measurement by four –probe technique. The surface morphology as observed in the SEM image was observed to be uniformly covering the entire substrate surface. The sensor was used for different concentration (ppm of TMA and Ammonia gas investigation at room temperature (304 k. This study found to possess improved electrical, mechanical and environmental stability metal oxides doped PPY-PVA films.

  4. Laser deposition rates of thin films of selected metals and alloys

    DEFF Research Database (Denmark)

    Cazzaniga, Andrea Carlo; Canulescu, Stela; Schou, Jørgen

    Thin films of Cu, Zn and Sn as well as mixtures of these elements have been produced by Pulsed Laser Deposition (PLD). The deposition rate of single and multicomponent metallic targets was determined. The strength of PLD is that the stoichiometry of complex compounds, even of complicated alloys...... or metal oxides, can be preserved from target to film. We apply this technique to design films of a mixture of Cu, Zn and Sn, which are constituents of the chalcogenide CZTS, which has a composition close to Cu2ZnSnS4. This compound is expected to be an important candidate for absorbers in new solar cells...... for alloys of the different elements as well as compounds with S will be presented....

  5. Fracture-resistant thin-film metallic glass: Ultra-high plasticity at room temperature

    Directory of Open Access Journals (Sweden)

    Chia-Chi Yu

    2016-11-01

    Full Text Available We report the first example of room-temperature rubber-like deformation in thin-film metallic glasses (TFMGs, 260-nm-thick Zr60Cu24Al11Ni5 layers, under ultra-high shear strain. The TFMGs were deposited, with no external heating, on Zr-based bulk metallic glass (BMG and Si(001 substrates by rf magnetron sputtering in a 3 mTorr Ar plasma. Cross-sectional transmission electron microscopy (XTEM analyses and nanoindentation results reveal that the TFMGs undergo an incredibly large shear strain, estimated to be ∼4000%, during fatigue tests, and thickness reductions of up to 61.5%, with no shear-banding or cracking, during extreme nanoindentation experiments extending through the film and into the substrate. TFMG/BMG samples also exhibit film/substrate diffusion bonding during deformation as shown by high-resolution XTEM.

  6. New method for springback compensation for the stamping of sheet metal components

    Science.gov (United States)

    Birkert, A.; Hartmann, B.; Straub, M.

    2017-09-01

    The need for car body structures of higher strength and at the same time lower weight results in serious challenges for the stamping process. Especially the use of high strength steel and aluminium sheets is causing growing problems with regard to elastic springback. To produce accurate parts the stamping dies must be adjusted more or less by the amount of the springback in the opposite direction. For this purpose well-known software solutions use the Displacement Adjustment Method or algorithms which are closely based on that method. A crucial issue of this method is that the generated die surfaces deviate from those of the target geometry with regard to surface area. A new Physical Compensation Method has been developed and validated which takes geometrical nonlinearity into account and creates compensated die geometries with equal-in-area die surfaces. In contrast to the standard mathematical/geometrical approach, the adjusted geometry is generated by a physical approach, which makes use of the virtual part stiffness. Hereby the target geometry is being deformed mechanically in a virtual process based on the springback simulation results by applying virtual forces in an additional elastic simulation. By doing so better part dimensions can be obtained in less tool optimization loops.

  7. Integral sheet metal design via severe plastic deformation - state of the art and future challenges

    Science.gov (United States)

    Bruder, E.; Kaune, V.; Müller, C.

    2014-08-01

    The innovative forming processes Linear Flow Splitting (LFS) and Linear Bend Splitting (LBS) were developed to facilitate the continuous production of branched profiles with tailored sheet thickness by inducing severe plastic strain. In contrast to most SPD processes the stress state in LFS and LBS is very complex and plastic deformation is confined to limited volumes which results in steep strain gradients and consequently ultrafine grained (UFG) gradient microstructures. Even though the processes have been commercialized, the increased lightweight potential that originates from the local grain refinement remains mostly idle since it is neither fully understood nor easily assessable yet. The present work shows the state of the art for the LFS and LBS processes and compares the microstructures and distribution of mechanical properties for different steels processed with different LFS parameters. The data is used to identify characteristic manufacturing induced properties that are insensitive to processing parameters. Based on the experimental results a material flow model for the processing zone is proposed which is discussed with respect to the current understanding of plasticity at severe strains.

  8. Liquid phase diffusion bonding of A1070 by using metal formate coated Zn sheet

    Science.gov (United States)

    Ozawa, K.; Koyama, S.; shohji, I.

    2017-05-01

    Aluminium alloy have high strength and easily recycle due to its low melting point. Therefore, aluminium is widely used in the manufacturing of cars and electronic devices. In recent years, the most common way for bonding aluminium alloy is brazing and friction stir welding. However, brazing requires positional accuracy and results in the formation of voids by the flax residue. Moreover, aluminium is an excellent heat radiating and electricity conducting material; therefore, it is difficult to bond together using other bonding methods. Because of these limitations, liquid phase diffusion bonding is considered to the suitable method for bonding aluminium at low temperature and low bonding pressure. In this study, the effect of metal formate coating processing of zinc surface on the bond strength of the liquid phase diffusion bonded interface of A1070 has been investigated by SEM observation of the interfacial microstructures and fractured surfaces after tensile test. Liquid phase diffusion bonding was carried out under a nitrogen gas atmosphere at a bonding temperature of 673 K and 713 K and a bonding load of 6 MPa (bonding time: 15 min). As a result of the metal formate coating processing, a joint having the ultimate tensile strength of the base aluminium was provided. It is hypothesized that this is because metallic zinc is generated as a result of thermal decomposition of formate in the bonded interface at lower bonding temperatures.

  9. A review on photoelectrochemical cathodic protection semiconductor thin films for metals

    Directory of Open Access Journals (Sweden)

    Yuyu Bu

    2017-10-01

    Full Text Available Photoelectrochemical (PEC cathodic protection is considered as an environment friendly method for metals anticorrosion. In this technology, a n-type semiconductor photoanode provides the photogenerated electrons for metal to achieve cathodic protection. Comparing with traditional PEC photoanode for water splitting, it requires the photoanode providing a suitable cathodic potential for the metal, instead of pursuit ultimate photon to electric conversion efficiency, thus it is a more possible PEC technology for engineering application. To date, great efforts have been devoted to developing novel n-type semiconductors and advanced modification method to improve the performance on PEC cathodic protection metals. Herein, recent progresses in this field are summarized. We highlight the fabrication process of PEC cathodic protection thin film, various nanostructure controlling, doping, compositing methods and their operation mechanism. Finally, the current challenges and future potential works on improving the PEC cathodic protection performance are discussed. Keywords: Photoelectrochemical cathodic protection, TiO2 photoanode, SrTiO3, g-C3N4, Photo-electron storage

  10. Experimental research and numerical optimisation of multi-point sheet metal forming implementation using a solid elastic cushion system

    Science.gov (United States)

    Tolipov, A. A.; Elghawail, A.; Shushing, S.; Pham, D.; Essa, K.

    2017-09-01

    There is a growing demand for flexible manufacturing techniques that meet the rapid changes in customer needs. A finite element analysis numerical optimisation technique was used to optimise the multi-point sheet forming process. Multi-point forming (MPF) is a flexible sheet metal forming technique where the same tool can be readily changed to produce different parts. The process suffers from some geometrical defects such as wrinkling and dimpling, which have been found to be the cause of the major surface quality problems. This study investigated the influence of parameters such as the elastic cushion hardness, blank holder force, coefficient of friction, cushion thickness and radius of curvature, on the quality of parts formed in a flexible multi-point stamping die. For those reasons, in this investigation, a multipoint forming stamping process using a blank holder was carried out in order to study the effects of the wrinkling, dimpling, thickness variation and forming force. The aim was to determine the optimum values of these parameters. Finite element modelling (FEM) was employed to simulate the multi-point forming of hemispherical shapes. Using the response surface method, the effects of process parameters on wrinkling, maximum deviation from the target shape and thickness variation were investigated. The results show that elastic cushion with proper thickness and polyurethane with the hardness of Shore A90. It has also been found that the application of lubrication cans improve the shape accuracy of the formed workpiece. These final results were compared with the numerical simulation results of the multi-point forming for hemispherical shapes using a blank-holder and it was found that using cushion hardness realistic to reduce wrinkling and maximum deviation.

  11. Deposition of highly (111)-oriented PZT thin films by using metal organic chemical deposition

    CERN Document Server

    Bu, K H; Choi, D K; Seong, W K; Kim, J D

    1999-01-01

    Lead zirconate titanate (PZT) thin films have been grown on Pt/Ta/SiNx/Si substrates by using metal organic chemical vapor deposition with Pb(C sub 2 H sub 5) sub 4 , Zr(O-t-C sub 4 H sub 9) sub 4 , and Ti(O-i-C sub 3 H sub 7) sub 4 as source materials and O sub 2 as an oxidizing gas. The Zr fraction in the thin films was controlled by varying the flow rate of the Zr source material. The crystal structure and the electrical properties were investigated as functions of the composition. X-ray diffraction analysis showed that at a certain range of Zr fraction, highly (111)-oriented PZT thin films with no pyrochlore phases were deposited. On the other hand, at low Zr fractions, there were peaks from Pb-oxide phases. At high Zr fractions, peaks from pyrochlore phase were seen. The films also showed good electrical properties, such as a high dielectric constant of more than 1200 and a low coercive voltage of 1.35 V.

  12. Epitaxial Oxide Thin Films Grown by Solid Source Metal-Organic Chemical Vapor Deposition.

    Science.gov (United States)

    Lu, Zihong

    1995-01-01

    The conventional liquid source metal-organic chemical vapor deposition (MOCVD) technique is capable of producing large area, high quality, single crystal semiconductor films. However, the growth of complex oxide films by this method has been hampered by a lack of suitable source materials. While chemists have been actively searching for new source materials, the research work reported here has demonstrated the successful application of solid metal-organic sources (based on tetramethylheptanedionate) to the growth of high quality thin films of binary compound cerium dioxide (CeO_2), and two more complex materials, the ternary compound lithium niobate (LiNbO_3), with two cations, and the quaternary compound strontium barium niobate (SBN), with three cations. The growth of CeO_2 thin films on (1012)Al_2O_3 substrates has been used as a model to study the general growth behavior of oxides. Factors affecting deposition rate, surface morphology, out-of-plane mosaic structure, and film orientation have been carefully investigated. A kinetic model based on gas phase prereaction is proposed to account for the substrate temperature dependence of film orientation found in this system. Atomically smooth, single crystal quality cerium dioxide thin films have been obtained. Superconducting YBCO films sputtered on top of solid source MOCVD grown thin cerium dioxide buffer layers on sapphire have been shown to have physical properties as good as those of YBCO films grown on single crystal MgO substrates. The thin film growth of LiNbO_3 and Sr_{1-x}Ba _{x}Nb_2 O_6 (SBN) was more complex and challenging. Phase purity, transparency, in-plane orientation, and the ferroelectric polarity of LiNbO _3 films grown on sapphire substrates was investigated. The first optical quality, MOCVD grown LiNbO _3 films, having waveguiding losses of less than 2 dB/cm, were prepared. An important aspect of the SBN film growth studies involved finding a suitable single crystal substrate material. Mg

  13. Metal-to-insulator transition in thin-film polymeric AC60

    International Nuclear Information System (INIS)

    Macovez, Roberto; Shan Junjun; Venema, Luc; Rudolf, Petra; Hunt, Michael R C; Goldoni, Andrea; Castellarin-Cudia, Carla; Pichler, Thomas; Pedio, Maddalena; Moras, Paolo; Schiessling, Joachim

    2009-01-01

    We present an electron spectroscopy study of phase-pure AC 60 thin films (A= Rb, Cs) in their monomer (face-centred cubic (fcc)) and polymer phases. A surface electronic reconstruction is observed in polymeric RbC 60 , analogous to that reported for the fcc phase. As for pristine C 60 , the occupied electronic states of AC 60 fullerides are not dramatically affected by polymerization. The energy separation between the leading feature in photoemission and inverse photoemission is similar in both stable AC 60 phases. These observations suggest that electron correlation effects are similar in the two phases, and that their different electronic behaviour is mainly related to the reduction of degeneracy of the polymer frontier states. Photoemission and electron-energy loss spectroscopy data show that the thin-film form of the RbC 60 polymer is metallic at room temperature, and that it undergoes a metal-insulator transition at around 100 K. This transition temperature is much higher than that reported for the corresponding bulk phase and signals a poorer screening of Coulomb interactions at the film surface.

  14. High-frequency electromagnetic properties of soft magnetic metal-polyimide hybrid thin films

    International Nuclear Information System (INIS)

    Kim, Sang Woo; Yoon, Chong S.

    2007-01-01

    Although there are a lot of demands for suppression of unwanted high-frequency electromagnetic noise in highly integrated electronic devices such as mobile phones and notebook computers, electromagnetic thin films that effectively work in the high-frequency range have still been underdeveloped. Soft magnetic metal-polyimide (PI) hybrid films with high electrical resistivity were prepared by thermal imidization and selective oxidation between the metal alloy layer and polyamic acid (PAA) layer. Electromagnetic properties of the hybrid thin films in the radio-frequency range were characterized by using the microstrip line method and were correlated with their material parameters. Although anisotropy field of the CoFe/NiFe hybrid film was two times lower than that of the NiFe hybrid film, the saturation magnetization of the CoFe/NiFe hybrid film was three times higher than that of the NiFe hybrid film. The CoFe/NiFe hybrid film showed higher power loss in the frequency range of 3-6 GHz compared to the NiFe hybrid film. The high power loss of the CoFe/NiFe hybrid film was caused by high relative permeability and high ferromagnetic resonance (FMR) frequency due to high saturation magnetization

  15. Cyclic Bending and Stationary Drawing Deformation of Metal Sheets : Experiments and Associated Numerical Simulations

    Science.gov (United States)

    Moreira, L. P.; Romão, E. C.; Ferron, G.; Vieira, L. C. A.; Sampaio, A. P.

    2005-08-01

    A simple bend-draw experimental device is employed to analyze the behavior of narrow strips submitted to a nearly cyclic bending deformation mode followed by a steady state drawing. In this bending-drawing experiment, the strip is firstly bent over a central bead and two lateral beads by applying a controlled holding load and then is pulled out of device throughout the bead radii by a drawing load. The apparatus is mounted in a standard tensile test machine where the holding and drawing loads are recorded with an acquisition data system. The specimen is a rectangular strip cut with 320 mm long and 7 mm wide. The longitudinal (1) and width (w) strip plastic strains are determined from two hardness marks 120 mm spaced whereas the corresponding thickness (t) strain is obtained by volume conservation. Previous experiments showed a correlation between the plastic strain (ɛw/ɛt)BD resulting from the bending-drawing and the Lankford R-values obtained from the uniaxial tensile test. However, previous 3D numerical simulations based upon Hill's quadratic and Ferron's yield criteria revealed a better correlation between the (ɛw/ɛt)BD and the stress ratio σPS/σ(α), where σPS stands for the plane-strain tension yield stress and σ(α) for the uniaxial yield stress in uniaxial tension along the drawing direction making an angle α with the rolling direction. In the present work, the behavior of an IF steel sheet is firstly evaluated by means of uniaxial tensile and drawing-bending experiments conducted at every 15 degrees with respect to the rolling direction. Afterwards, the bending-drawing experiment is investigated with the commercial finite element (FE) code ABAQUS/Standard in an attempt to assess the influence of cyclic loadings upon the bending-drawing strain-ratios.

  16. Prediction of Forming Limit Diagrams in Sheet Metals Using Different Yield Criteria

    Science.gov (United States)

    Noori, H.; Mahmudi, R.

    2007-09-01

    Based on the analysis proposed by Jones and Gillis (JG), forming limit diagrams (FLDs) are calculated from idealization of the sheet deformation into three stages: (I) homogenous deformation up to maximum load, (II) deformation localization under constant load, and (III) local necking with a precipitous drop in load. A constant cross-head speed is assumed in the deformation program for the first time. This means that the logarithmic strain rate varies during deformation, while in all previous works, the strain rate is assumed to be constant. In the calculation, three yield criteria including Hill’s 1948 quadratic criterion, Hill’s 1979 nonquadratic criterion, and Hosford’s 1979 criterion are used. Using these yield criteria and the JG model, the effects of material parameters such as strain hardening, strain-rate sensitivity, and plastic anisotropy on the shape and level of the forming limit curves are studied. In addition, the capability of the JG model to predict the limit strains is demonstrated through comparison of calculated results with experimental data for interstitial-free (IF) steel and aluminum alloys 2036-T4, 3003-O, 5052-O, and 8014-O. It is observed that while the model predicts the FLDs of 2036-T4 and 5052-O more closely, it overestimates the forming limit strains for IF steel, 3003-O, and 8014-O aluminum alloys. It is concluded that the accuracy of the prediction depends on the measured mechanical properties of the material, the applied yield criterion, and the method of strain measurement, which determines how the FLDs are passed through different points. For those cases in which the predicted FLD is above the experimental one, care must be taken not to use the models for industrial purposes.

  17. Antimicrobial properties of Zr–Cu–Al–Ag thin film metallic glass

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Hsien-Wei; Hsu, Kai-Chieh; Chan, Yu-Chen [Department of Materials Science and Engineering, National Tsing Hua University, Hsinchu, Taiwan (China); Duh, Jenq-Gong, E-mail: jgd@mx.nthu.edu.tw [Department of Materials Science and Engineering, National Tsing Hua University, Hsinchu, Taiwan (China); Lee, Jyh-Wei [Department of Materials Engineering, Ming Chi University of Technology, Taipei, Taiwan (China); Center for Thin Film Technologies and Applications, Mingchi University of Technology, Taipei, Taiwan (China); Jang, Jason Shian-Ching [Department of Mechanical Engineering, Institute of Materials Science and Engineering, National Central University, Chung-Li, Taiwan (China); Chen, Guo-Ju [Department of Materials Science and Engineering, I-Shou University, Kaohsiung, Taiwan (China)

    2014-06-30

    Metallic glass as a prominent class of structure and multifunctional materials exhibits several unique properties in mechanical, electrochemical, and thermal properties. This study aimed to realize the advantage of biomedical application and to promote the attainable size of metallic glasses by the physical vapor deposition. The Zr–Cu–Al–Ag thin film metallic glass (TFMG) was deposited on silicon wafer and SUS304 stainless steel substrates by magnetron sputtering with single target. For X-ray diffraction analysis, all TFMGs revealed typical broad peaks around the incident angle of 30 to 50°, suggesting that coatings possess amorphous structure. In addition, diffuse halo ring patterns of transmission electron microscopy indicated a fine amorphorization for TFMG via sputtering process. The variation of surface roughness showed that TFMG derived from higher power of metallic targets revealed rougher morphology. Besides, the roughness of SUS304 stainless steel substrate significantly reduced from 7 nm to about 1 nm after TFMGs were deposited. The microbes of Candida albicans, Escherichia coli, and Pseudomonas aeruginosa were used and cultivated on the TFMG coatings with medium to investigate the antimicrobial properties. In the incubation experiment, the growth of each microbe was recorded by a digital photography system and the growth area was calculated by image processing software. The growth area of the microbes on the TFMG was mostly smaller than that on SUS304 stainless steel ones within incubation time of 72 h, indicating that the TFMGs reveal better antimicrobial capability. Moreover, the coatings exhibit a particularly long-term antimicrobial effect for P. aeruginosa. In summary, the Zr–Cu–Al–Ag prepared by sputtering with a single target device presented superior glass forming ability, and coatings with copper and silver constituents revealed significantly antimicrobial properties. Besides, the surface roughness is another factor to affect the

  18. Antimicrobial properties of Zr–Cu–Al–Ag thin film metallic glass

    International Nuclear Information System (INIS)

    Chen, Hsien-Wei; Hsu, Kai-Chieh; Chan, Yu-Chen; Duh, Jenq-Gong; Lee, Jyh-Wei; Jang, Jason Shian-Ching; Chen, Guo-Ju

    2014-01-01

    Metallic glass as a prominent class of structure and multifunctional materials exhibits several unique properties in mechanical, electrochemical, and thermal properties. This study aimed to realize the advantage of biomedical application and to promote the attainable size of metallic glasses by the physical vapor deposition. The Zr–Cu–Al–Ag thin film metallic glass (TFMG) was deposited on silicon wafer and SUS304 stainless steel substrates by magnetron sputtering with single target. For X-ray diffraction analysis, all TFMGs revealed typical broad peaks around the incident angle of 30 to 50°, suggesting that coatings possess amorphous structure. In addition, diffuse halo ring patterns of transmission electron microscopy indicated a fine amorphorization for TFMG via sputtering process. The variation of surface roughness showed that TFMG derived from higher power of metallic targets revealed rougher morphology. Besides, the roughness of SUS304 stainless steel substrate significantly reduced from 7 nm to about 1 nm after TFMGs were deposited. The microbes of Candida albicans, Escherichia coli, and Pseudomonas aeruginosa were used and cultivated on the TFMG coatings with medium to investigate the antimicrobial properties. In the incubation experiment, the growth of each microbe was recorded by a digital photography system and the growth area was calculated by image processing software. The growth area of the microbes on the TFMG was mostly smaller than that on SUS304 stainless steel ones within incubation time of 72 h, indicating that the TFMGs reveal better antimicrobial capability. Moreover, the coatings exhibit a particularly long-term antimicrobial effect for P. aeruginosa. In summary, the Zr–Cu–Al–Ag prepared by sputtering with a single target device presented superior glass forming ability, and coatings with copper and silver constituents revealed significantly antimicrobial properties. Besides, the surface roughness is another factor to affect the

  19. The properties of metal contacts on TiO2 thin films produced by reactive magnetron sputtering

    Directory of Open Access Journals (Sweden)

    Brus V. V.

    2010-10-01

    Full Text Available The article deals with research on volt-ampere characteristics of metal contacts (Al, Cr, In, Mo, Ti on titanium dioxide thin films and influence of annealing in vacuum on their electric properties. Volt-ampere characteristics measurements were taken by three-probe method. There was established that indium contact on TiO2 thin films possessed sharply defined ohmic properties.

  20. One metal-organic frameworks showing two-dimensional sheet structure: Synthesis, structure, and magnetic property

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, Yong Hong [School of Chemistry and Material Science, Huaibei Normal University, Huaibei (China); Wang, Zhe Yu [No. 1 High School of Huaibei, Huaibei (China)

    2015-02-15

    Under hydrothermal condition, the reaction of 2,4-dichlorophenoxyacetic acid (2,4-DH) and 1,3-bis(4-pyridyl)propane with MnCl{sub 2} ·2H{sub 2}O gave a novel metal-organic framework (MOF), [Mn(2,4-D)2 (H{sub 2}O){sub 2}]{sub n} (1). This complex was characterized by IR, elemental analysis, powder X-ray diffraction, and thermogravimetry analysis. X-Ray single-crystal diffraction shows that the Mn(II) ions are bidendate bridged by carboxyl groups in the syn–anti mode, giving a two-dimensional (2D) network. Temperature-dependent magnetic studies reveal that there are weak antiferromagnetic exchange interactions between the Mn(II) ions transmitted by carboxyl groups.

  1. Revealing the relationships between chemistry, topology and stiffness of ultrastrong Co-based metallic glass thin films: A combinatorial approach

    International Nuclear Information System (INIS)

    Schnabel, Volker; Köhler, Mathias; Evertz, Simon; Gamcova, Jana; Bednarcik, Jozef; Music, Denis; Raabe, Dierk; Schneider, Jochen M.

    2016-01-01

    An efficient way to study the relationship between chemical composition and mechanical properties of thin films is to utilize the combinatorial approach, where spatially resolved mechanical property measurements are conducted along a concentration gradient. However, for thin film glasses many properties including the mechanical response are affected by chemical topology. Here a novel method is introduced which enables spatially resolved short range order analysis along concentration gradients of combinatorially synthesized metallic glass thin films. For this purpose a CoZrTaB metallic glass film of 3 μm thickness is deposited on a polyimide foil, which is investigated by high energy X-ray diffraction in transmission mode. Through the correlative chemistry-topology-stiffness investigation, we observe that an increase in metalloid concentration from 26.4 to 32.7 at% and the associated formation of localized (hybridized) metal – metalloid bonds induce a 10% increase in stiffness. Concomitantly, along the same composition gradient, a metalloid-concentration-induced increase in first order metal - metal bond distances of 1% is observed, which infers itinerant (metallic) bond weakening. Hence, the metalloid concentration induced increase in hybridized bonding dominates the corresponding weakening of metallic bonds.

  2. Effect of strain rate on shear properties and fracture characteristics of DP600 and AA5182-O sheet metal alloys

    Directory of Open Access Journals (Sweden)

    Rahmaan Taamjeed

    2015-01-01

    Full Text Available Shear tests were performed at strain rates ranging from quasi-static (.01 s−1 to 600 s−1 for DP600 steel and AA5182-O sheet metal alloys at room temperature. A miniature sized shear specimen was modified and validated in this work to perform high strain rate shear testing. Digital image correlation (DIC techniques were employed to measure the strains in the experiments, and a criterion to detect the onset of fracture based on the hardening rate of the materials is proposed. At equivalent strains greater than 20%, the DP600 and AA5182 alloys demonstrated a reduced work hardening rate at elevated strain rates. At lower strains, the DP600 shows positive rate sensitivity while the AA5182 was not sensitive to strain rate. For both alloys, the equivalent fracture strain and elongation to failure decreased with strain rate. A conversion of the shear stress to an equivalent stress using the von Mises yield criterion provided excellent agreement with the results from tensile tests at elevated strain rates. Unlike the tensile test, the shear test is not limited by the onset of necking so the equivalent stress can be determined over a larger range of strain.

  3. Method for making thin carbon foam electrodes

    Science.gov (United States)

    Pekala, Richard W.; Mayer, Steven T.; Kaschmitter, James L.; Morrison, Robert L.

    1999-01-01

    A method for fabricating thin, flat carbon electrodes by infiltrating highly porous carbon papers, membranes, felts, metal fibers/powders, or fabrics with an appropriate carbon foam precursor material. The infiltrated carbon paper, for example, is then cured to form a gel-saturated carbon paper, which is subsequently dried and pyrolyzed to form a thin sheet of porous carbon. The material readily stays flat and flexible during curing and pyrolyzing to form thin sheets. Precursor materials include polyacrylonitrile (PAN), polymethylacrylonitrile (PMAN), resorcinol/formaldehyde, catechol/formaldehyde, phenol/formaldehyde, etc., or mixtures thereof. These thin films are ideal for use as high power and energy electrodes in batteries, capacitors, and fuel cells, and are potentially useful for capacitive deionization, filtration and catalysis.

  4. Formability of Al 5xxx Sheet Metals Using Pulsed Current for Various Heat Treatments

    Energy Technology Data Exchange (ETDEWEB)

    Salandro, Wesley A.; Jones, Joshua J.; McNeal, Timothy A.; Roth, John T.; Hong, Sung Tae; Smith, Mark T.

    2010-10-01

    Previous studies have shown that the presence of a pulsed electrical current, applied during the deformation process of an aluminum specimen, can significantly improve the formability of the aluminum without heating the metal above its maximum operating temperature range. The research herein extends these findings by examining the effect of electrical pulsing on 5052 and 5083 Aluminum Alloys. Two different parameter sets were used while pulsing three different heat treatments (As Is, 398°C, and 510°C) for each of the two aluminum alloys. For this research, the electrical pulsing is applied to the aluminum while the specimens are deformed, without halting the deformation process (a manufacturing technique known as Electrically-Assisted Manufacturing). The analysis focuses on establishing the effect the electrical pulsing has on the aluminum alloy’s various heat treatments by examining the displacement of the material throughout the testing region of dogbone-shaped specimens. The results from this research show that pulsing significantly increases the maximum achievable elongation of the aluminum (when compared to baseline tests conducted without electrical pulsing). Another beneficial effect produced by electrical pulsing is that the engineering flow stress within the material is considerably reduced. The electrical pulses also cause the aluminum to deform non-uniformly, such that the material exhibits a diffuse neck where the minimum deformation occurs near the ends of the specimen (near the clamps) and the maximum deformation occurs near the center of the specimen (where fracture ultimately occurs). This diffuse necking effect is similar to what can be experienced during superplastic deformation. However, when comparing the presence of a diffuse neck in this research, electrical pulsing does not create as significant of a diffuse neck as superplastic deformation. Electrical pulsing has the potential to be more efficient than traditional methods of incremental

  5. Non-stick syringe needles: Beneficial effects of thin film metallic glass coating.

    Science.gov (United States)

    Chu, Jinn P; Yu, Chia-Chi; Tanatsugu, Yusuke; Yasuzawa, Mikito; Shen, Yu-Lin

    2016-08-30

    This paper reports on the use of Zr-based (Zr53Cu33Al9Ta5) thin film metallic glass (TFMG) for the coating of syringe needles and compares the results with those obtained using titanium nitride and pure titanium coatings. TFMG coatings were shown to reduce insertion forces by ∼66% and retraction forces by ∼72%, when tested using polyurethane rubber block. The benefits of TFMG-coated needles were also observed when tested using muscle tissue from pigs. In nano-scratch tests, the TFMG coatings achieved a coefficient of friction (COF) of just ∼0.05, which is about one order of magnitude lower than those of other coatings. Finite-element modeling also indicates a significant reduction in injection and retraction forces. The COF can be attributed to the absence of grain boundaries in the TFMG coating as well as a smooth surface morphology and low surface free energy.

  6. Laser-induced cluster-ions from thin foils of metals and semiconductors

    International Nuclear Information System (INIS)

    Fuerstenau, N.; Hillenkamp, F.

    1981-01-01

    Interaction of focused, very high-energy pulses of UV laser light of some 10 8 W cm -2 with thin foils of metals and semiconductors induces solid-gas phase-transitions and ionization of microvolumes of the target material. Mass-spectrometric analysis of the microplasma reveals singly ionized cluster-ions as final products of the interaction processes. Cluster-ion distributions are measured and compared with those obtained in thermal evaporation, high-frequency spark and SIMS experiments. The distributions are shown to be characteristic of the investigated material. While some of their features can be understood in terms of theories of cluster stability, other qualities, also observed in SIMS and evaporation experiments, are thought to be due to the partially non-equilibrium character of the solid-gas phase-transition. Furthermore, estimations concerning parameters of the laser-induced microplasma can be drawn from the distributions. (orig.)

  7. Time-resolved structural dynamics of thin metal films heated with femtosecond optical pulses.

    Science.gov (United States)

    Chen, Jie; Chen, Wei-Kan; Tang, Jau; Rentzepis, Peter M

    2011-11-22

    We utilize 100 fs optical pulses to induce ultrafast disorder of 35- to 150-nm thick single Au(111) crystals and observe the subsequent structural evolution using 0.6-ps, 8.04-keV X-ray pulses. Monitoring the picosecond time-dependent modulation of the X-ray diffraction intensity, width, and shift, we have measured directly electron/phonon coupling, phonon/lattice interaction, and a histogram of the lattice disorder evolution, such as lattice breath due to a pressure wave propagating at sonic velocity, lattice melting, and recrystallization, including mosaic formation. Results of theoretical simulations agree and support the experimental data of the lattice/liquid phase transition process. These time-resolved X-ray diffraction data provide a detailed description of all the significant processes induced by ultrafast laser pulses impinging on thin metallic single crystals.

  8. Influence of metal induced crystallization parameters on the performance of polycrystalline silicon thin film transistors

    International Nuclear Information System (INIS)

    Pereira, L.; Barquinha, P.; Fortunato, E.; Martins, R.

    2005-01-01

    In this work, metal induced crystallization using nickel was employed to obtain polycrystalline silicon by crystallization of amorphous films for thin film transistor applications. The devices were produced through only one lithographic process with a bottom gate configuration using a new gate dielectric consisting of a multi-layer of aluminum oxide/titanium oxide produced by atomic layer deposition. The best results were obtained for TFTs with the active layer of poly-Si crystallized for 20 h at 500 deg. C using a nickel layer of 0.5 nm where the effective mobility is 45.5 cm 2 V -1 s -1 . The threshold voltage, the on/off current ratio and the sub-threshold voltage are, respectively, 11.9 V, 5.55x10 4 and 2.49 V/dec

  9. Electrically induced insulator to metal transition in epitaxial SmNiO{sub 3} thin films

    Energy Technology Data Exchange (ETDEWEB)

    Shukla, Nikhil, E-mail: nss152@psu.edu; Dasgupta, Sandeepan; Datta, Suman [Department of Electrical Engineering, The Pennsylvania State University, University Park, Pennsylvania 16802 (United States); Joshi, Toyanath; Borisov, Pavel; Lederman, David [Department of Physics and Astronomy, West Virginia University, Morgantown, West Virginia 26506-6315 (United States)

    2014-07-07

    We report on the electrically induced insulator to metal transition (IMT) in SmNiO{sub 3} thin films grown on (001) LaAlO{sub 3} by pulsed laser deposition. The behavior of the resistivity as a function of temperature suggests that the primary transport mechanism in the SmNiO{sub 3} insulating state is dominated by Efros-Shklovskii variable range hopping (ES-VRH). Additionally, the magnetic transition in the insulating state of SmNiO{sub 3} modifies the characteristics of the ES-VRH transport. Systematic DC and pulsed current-voltage measurements indicate that current-induced joule heating is the fundamental mechanism driving the electrically induced IMT in SmNiO{sub 3}. These transport properties are explained in context of the IMT in SmNiO{sub 3} being related to the strong electron-lattice coupling.

  10. Adjusting the electronic properties and gas reactivity of epitaxial graphene by thin surface metallization

    Energy Technology Data Exchange (ETDEWEB)

    Eriksson, Jens, E-mail: jenser@ifm.liu.se; Puglisi, Donatella; Kang, Yu Hsuan; Yakimova, Rositza; Lloyd Spetz, Anita

    2014-04-15

    Graphene-based chemical gas sensors normally show ultra-high sensitivity to certain gas molecules but at the same time suffer from poor selectivity and slow response and recovery times. Several approaches based on functionalization or modification of the graphene surface have been demonstrated as means to improve these issues, but most such measures result in poor reproducibility. In this study we investigate reproducible graphene surface modifications by sputter deposition of thin nanostructured Au or Pt layers. It is demonstrated that under the right metallization conditions the electronic properties of the surface remain those of graphene, while the surface chemistry is modified to improve sensitivity, selectivity and speed of response to nitrogen dioxide.

  11. Solvent-assisted growth of metal phthalocyanine thin films on Au(111)

    Energy Technology Data Exchange (ETDEWEB)

    Tskipuri, Levan; Shao Qian; Reutt-Robey, Janice [Department of Chemistry and Biochemistry, University of Maryland, College Park, Maryland 20742-4454 (United States)

    2012-05-15

    Thin films of metal phthalocyanine (MPc) are grown on an Au(111) support with a newly developed aerosol molecular beam deposition source and characterized in situ via ultrahigh vacuum scanning tunneling microscopy. MPcs are delivered to Au(111) in a series of N{sub 2}-entrained microsized solvent droplets of variable surface residence time. Phthalocyanine film registration to the herringbone reconstruction of the Au(111) surface, indicative of thermodynamically favored structure, is observed at submonolayer coverages for aromatic solvents with long residence times. Aerosol-deposited monolayer film structures are noncrystalline with tilted MPc orientations and vacancy nanocavities. Upon annealing, MPc molecules adopt flat-lying orientations with respect to the substrate and vacancies are eliminated. Film morphologies indicate solvation-mediated film nucleation and growth, with less long-range ordering that in vapor-generated films.

  12. Hanle Magnetoresistance in Thin Metal Films with Strong Spin-Orbit Coupling.

    Science.gov (United States)

    Vélez, Saül; Golovach, Vitaly N; Bedoya-Pinto, Amilcar; Isasa, Miren; Sagasta, Edurne; Abadia, Mikel; Rogero, Celia; Hueso, Luis E; Bergeret, F Sebastian; Casanova, Fèlix

    2016-01-08

    We report measurements of a new type of magnetoresistance in Pt and Ta thin films. The spin accumulation created at the surfaces of the film by the spin Hall effect decreases in a magnetic field because of the Hanle effect, resulting in an increase of the electrical resistance as predicted by Dyakonov [Phys. Rev. Lett. 99, 126601 (2007)]. The angular dependence of this magnetoresistance resembles the recently discovered spin Hall magnetoresistance in Pt/Y(3)Fe(5)O(12) bilayers, although the presence of a ferromagnetic insulator is not required. We show that this Hanle magnetoresistance is an alternative simple way to quantitatively study the coupling between charge and spin currents in metals with strong spin-orbit coupling.

  13. Liquid- and Gas-Phase Diffusion of Ferrocene in Thin Films of Metal-Organic Frameworks

    Directory of Open Access Journals (Sweden)

    Wencai Zhou

    2015-06-01

    Full Text Available The mass transfer of the guest molecules in nanoporous host materials, in particular in metal-organic frameworks (MOFs, is among the crucial features of their applications. By using thin surface-mounted MOF films in combination with a quartz crystal microbalance (QCM, the diffusion of ferrocene vapor and of ethanolic and hexanic ferrocene solution in HKUST-1 was investigated. For the first time, liquid- and gas-phase diffusion in MOFs was compared directly in the identical sample. The diffusion coefficients are in the same order of magnitude (~10−16 m2·s−1, whereas the diffusion coefficient of ferrocene in the empty framework is roughly 3-times smaller than in the MOF which is filled with ethanol or n-hexane.

  14. Coercivity of domain wall motion in thin films of amorphous rare earth-transition metal alloys

    Science.gov (United States)

    Mansuripur, M.; Giles, R. C.; Patterson, G.

    1991-01-01

    Computer simulations of a two dimensional lattice of magnetic dipoles are performed on the Connection Machine. The lattice is a discrete model for thin films of amorphous rare-earth transition metal alloys, which have application as the storage media in erasable optical data storage systems. In these simulations, the dipoles follow the dynamic Landau-Lifshitz-Gilbert equation under the influence of an effective field arising from local anisotropy, near-neighbor exchange, classical dipole-dipole interactions, and an externally applied field. Various sources of coercivity, such as defects and/or inhomogeneities in the lattice, are introduced and the subsequent motion of domain walls in response to external fields is investigated.

  15. Synthesis of Thin Film Composite Metal-Organic Frameworks Membranes on Polymer Supports

    KAUST Repository

    Barankova, Eva

    2017-06-01

    Since the discovery of size-selective metal-organic frameworks (MOF) researchers have tried to manufacture them into gas separation membranes. ZIF-8 became the most studied MOF for membrane applications mainly because of its simple synthesis, good chemical and thermal stability, recent commercial availability and attractive pore size. The aim of this work is to develop convenient methods for growing ZIF thin layers on polymer supports to obtain defect-free ZIF membranes with good gas separation properties. We present new approaches for ZIF membranes preparation on polymers. We introduce zinc oxide nanoparticles in the support as a secondary metal source for ZIF-8 growth. Initially the ZnO particles were incorporated into the polymer matrix and later on the surface of the polymer by magnetron sputtering. In both cases, the ZnO facilitated to create more nucleation opportunities and improved the ZIF-8 growth compared to the synthesis without using ZnO. By employing the secondary seeded growth method, we were able to obtain thin (900 nm) ZIF-8 layer with good gas separation performance. Next, we propose a metal-chelating polymer as a suitable support for growing ZIF layers. Defect-free ZIF-8 films with a thickness of 600 nm could be obtained by a contra-diffusion method. ZIF-8 membranes were tested for permeation of hydrogen and hydrocarbons, and one of the highest selectivities reported so far for hydrogen/propane, and propylene/propane was obtained. Another promising method to facilitate the growth of MOFs on polymeric supports is the chemical functionalization of the support surface with functional groups, which can complex metal ions and which can covalently bond the MOF crystals. We functionalized the surface of a common porous polymeric membrane with amine groups, which took part in the reaction to form ZIF-8 nanocrystals. We observed an enhancement in adhesion between the ZIF layer and the support. The effect of parameters of the contra-diffusion experiment

  16. Nanosecond laser-induced nanostructuring of thin metal layers and dielectric surfaces

    Science.gov (United States)

    Lorenz, P.; Klöppel, M.; Ehrhardt, M.; Zimmer, K.; Schwaller, P.

    2015-03-01

    Nanostructuring of dielectric surfaces has a widespread field of applications. In this work the recently introduced laser method validates this novel concept for complex nanostructuring of dielectric surfaces. This concept combines the mechanism of self-assembly of metal films due to laser irradiation with the concept of laser-assisted transfer of these patterns into the underlying material. The present work focuses on pattern formation in fused silica near the border of the laser spot, where distorted nested ring-like patterns were found in contrast to concentric ring patterns at homogeneous laser irradiation. For the experiments a lateral homogeneous spot of a KrF excimer laser (λ = 248 nm) and a Gaussian beam Yb fiber laser (λ = 1064 nm) was used for irradiation of a thin chromium layer onto fused silica resulting in the formation of different ring structures into the fused silica surface. The obtained structures were analysed by AFM and SEM. It is found that the mechanism comprises laser-induced metal film melting, contraction of the molten metal, and successive transfer of the metal hole geometry to the fused silica. Simulations taking into account the heat and the Navier-Stokes equations were compared with the experimental results. A good agreement of simulation results with experimental data was found. These first results demonstrate that the variation of the laser beam profile allows the local control of the melt dynamics which causes changes of the shape and the size of the ring patterns. Hence, a light-controlled self-assembly is feasible.

  17. Modeling of fully-developed, liquid metal, thin film flows for fusion divertor applications

    International Nuclear Information System (INIS)

    Morley, N.B.; Abdou, M.A.

    1995-01-01

    Interest in thin film flows of liquid metal (LM) in a strong magnetic field has increased due to the possible application of such flows to the protection of divertor surfaces in a tokamak fusion reactor. In order to investigate the behavior of such a thin film flow in the fully-developed limit, a two-dimensional numerical model of open-channel, magnetohydrodynamic (MHD) flow has been constructed. This flow is contained in a chute of arbitrary electrical conductance with a magnetic field perpendicular to the flow direction but with arbitrary azimuthal orientation. Results of this self-consistent model are used to examine issues of importance to the successful fusion divertor application of thin film flow, such as the uniform film height and heat transfer of the films. It is seen that the flow height can be dominated by even a small transverse component of the field, rather than the stronger coplanar component, due to the elongated nature of the film. The model is also used to determine the validity of the Hartmann-averaging technique, an approximation used extensively in previous developing film models to account for the effects of a dominant coplanar field. This Hartmann-averaging is shown to be accurate in predicting the behavior of the core flow in the strong coplanar MHD interaction regimes, but cannot predict the flow quantity in parallel layer jets that can make up an appreciable portion of the flow. The Hartmann-averaging method is seen to be unsuitable for elongated flows dominated by the transverse field component. (orig.)

  18. Tuning the metal-insulator transition in NdNiO3 thin films

    Science.gov (United States)

    Shiyani, T.; Shekhada, K. G.; Savaliya, C. R.; Markna, J. H.

    2017-05-01

    The RNiO3 (R is rare earth) perovskites are famous for their metal to insulator transition (MIT). The temperature can be transformed and depends on the nature of the rare earth. The MIT in thin films and heterostructures of RNiO3 propose the chance to control the MIT as a function of thickness via strain using different substrates. We have reported the electrical transport properties of NdNiO3/NdGaO3, and NNO/NGO/STO structures. These structures were fabricated by pulsed laser deposition (PLD) method. The temperature of the MIT changes from 155K to 195 K. The electrical resistivity of the heterostructures undergoes MIT, depending on the thickness and deposition conditions. Thickness and deposition temperature were found to have a great impact on the electrical transport properties. The shift in TMI changes with thickness and it larger for thinner NdNiO3. The MIT of NNO thin films is responsive to strain and its partial relaxation creates an inhomogeneous strain field that broadens the MIT. This study may be potentially applicable to Mott transistor devices.

  19. Topotactic Metal-Insulator Transition in Epitaxial SrFeOx Thin Films.

    Science.gov (United States)

    Khare, Amit; Shin, Dongwon; Yoo, Tae Sup; Kim, Minu; Kang, Tae Dong; Lee, Jaekwang; Roh, Seulki; Jung, In-Ho; Hwang, Jungseek; Kim, Sung Wng; Noh, Tae Won; Ohta, Hiromichi; Choi, Woo Seok

    2017-10-01

    Topotactic phase transformation enables structural transition without losing the crystalline symmetry of the parental phase and provides an effective platform for elucidating the redox reaction and oxygen diffusion within transition metal oxides. In addition, it enables tuning of the emergent physical properties of complex oxides, through strong interaction between the lattice and electronic degrees of freedom. In this communication, the electronic structure evolution of SrFeO x epitaxial thin films is identified in real-time, during the progress of reversible topotactic phase transformation. Using real-time optical spectroscopy, the phase transition between the two structurally distinct phases (i.e., brownmillerite and perovskite) is quantitatively monitored, and a pressure-temperature phase diagram of the topotactic transformation is constructed for the first time. The transformation at relatively low temperatures is attributed to a markedly small difference in Gibbs free energy compared to the known similar class of materials to date. This study highlights the phase stability and reversibility of SrFeO x thin films, which is highly relevant for energy and environmental applications exploiting the redox reactions. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  20. EPMA-EDS surface measurements of interdiffusion coefficients between miscible metals in thin films

    International Nuclear Information System (INIS)

    Christien, F.; Pierson, J.F.; Hassini, A.; Capon, F.; Le Gall, R.; Brousse, T.

    2010-01-01

    A new technique is developed to study interdiffusion between two miscible metals. The technique is applied to the Ni-Pd system. It consists in measuring the change of apparent surface composition of a Pd substrate coated with an 800 nm Ni thin film during annealing at a given temperature. The measurement is carried out in-situ inside the chamber of a SEM (scanning electron microscope) by EPMA-EDS (electron probe microanalysis-energy dispersive X-ray spectroscopy). The experimental data are processed using a model that mixes the Fick's diffusion equations and the electron probe microanalysis equation. This process allows the determination of the mean interdiffusion coefficient at a given annealing temperature. The main advantages of the technique are the possible determination of interdiffusion coefficients in thin films and at very low temperature (down to 430 deg. C, i.e. ∼0.4 T m ), which is not achievable with other techniques conventionally used for the study of interdiffusion. The Ni-Pd mean interdiffusion coefficient is shown to follow an Arrhenius law (D-tilde c =6.32x10 -3 exp((178.8kJmol -1 )/(RT) )cm 2 s -1 ) between 430 deg. C and 900 deg. C, in relatively good agreement with previous interdiffusion measurements made on the Ni-Pd system at higher temperature.

  1. Thin Film Williamson Nanofluid Flow with Varying Viscosity and Thermal Conductivity on a Time-Dependent Stretching Sheet

    Directory of Open Access Journals (Sweden)

    Waris Khan

    2016-11-01

    Full Text Available This article describes the effect of thermal radiation on the thin film nanofluid flow of a Williamson fluid over an unsteady stretching surface with variable fluid properties. The basic governing equations of continuity, momentum, energy, and concentration are incorporated. The effect of thermal radiation and viscous dissipation terms are included in the energy equation. The energy and concentration fields are also coupled with the effect of Dufour and Soret. The transformations are used to reduce the unsteady equations of velocity, temperature and concentration in the set of nonlinear differential equations and these equations are tackled through the Homotopy Analysis Method (HAM. For the sake of comparison, numerical (ND-Solve Method solutions are also obtained. Special attention has been given to the variable fluid properties’ effects on the flow of a Williamson nanofluid. Finally, the effect of non-dimensional physical parameters like thermal conductivity, Schmidt number, Williamson parameter, Brinkman number, radiation parameter, and Prandtl number has been thoroughly demonstrated and discussed.

  2. Pre-fatigue influence on quasi-static tensile properties of Ti-6Al-4V in thin-sheet form

    Directory of Open Access Journals (Sweden)

    De Baere I.

    2010-06-01

    Full Text Available The response of engineering structures to loads is most often assessed without taking possible damage of the used material(s into account. However, it has already been proved that a preceding cyclic loading and the alteration of the microstructure it causes, can have a significant influence on the mechanical properties of steel grades and aluminium alloys , and hence on the behaviour of structural elements made of it. Ti-6Al4V, the most widely used titanium alloy, is often one of the materials chosen for cyclic loading applications where other solicitations are present too. Therefore, the influence of pre-fatigue on the quasi-static mechanical properties of Ti-6Al-4V in thin-sheet form is investigated. Tensile experiments are performed on samples subjected to different damage levels. The material does not show a clear dependence of its tensile properties with previous loading cycles, although the overall effect can be important for particular geometries.

  3. Electrical conductivity dependence of thin metallic films of Au and Pd as a top electrode in capacitor applications

    International Nuclear Information System (INIS)

    Nazarpour, S.; Langenberg, E.; Jambois, O.; Ferrater, C.; Garcia-Cuenca, M.V.; Polo, M.C.; Varela, M.

    2009-01-01

    Electrical conductivity dependence of thin metallic films of Au and Pd over the different perovskites was investigated. It is found from electrical properties that crystallographic growth orientation of Au and Pd thin layers attained from X-ray diffraction results indicate the slop of current (I)-voltage (V) plots. Besides, surface morphology and topography was considered using Field Emission Scanning Electron Microscopy and Atomic Force Microscopy, respectively. Obtained results showed the Stranski-Krastanov growth of the Pd and Au. Indeed, diminishing of the root-mean-square roughness of Pd/BiMnO 3 /SrTiO 3 following by Au deposition should be concerned due to growth of Au onto the crack-like parts of the substrate. These crack-like parts appeared due to parasitic phases of the Bi-Mn-O system mainly Mn 3 O 4 (l 0 l) and Mn 3 O 4 (0 0 4 l). The different response in the electrical properties of heterostructures suggests that electrical conductance of the Au and Pd thin metallic films have the crystallographic orientation dependence. Furthermore, polycrystallinity of the thin metallic films are desired in electrode applications due to increase the conductivity of the metallic layers.

  4. Thin-Film Photovoltaic Cells: Long-Term Metal(loid) Leaching at Their End-of-Life

    NARCIS (Netherlands)

    Zimmermann, Y.S.; Schäffer, A.; Corvini, P.F.X.; Lenz, M.

    2013-01-01

    The photovoltaic effect of thin-film copper indium gallium selenide cells (CIGS) is conferred by the latter elements. Organic photovoltaic cells (OPV), relying on organic light-absorbing molecules, also contain a variety of metals (e.g., Zn, Al, In, Sn, Ag). The environmental impact of such

  5. All-metallic electrically gated 2H-TaSe2 thin-film switches and logic circuits

    Science.gov (United States)

    Renteria, J.; Samnakay, R.; Jiang, C.; Pope, T. R.; Goli, P.; Yan, Z.; Wickramaratne, D.; Salguero, T. T.; Khitun, A. G.; Lake, R. K.; Balandin, A. A.

    2014-01-01

    We report the fabrication and performance of all-metallic three-terminal devices with tantalum diselenide thin-film conducting channels. For this proof-of-concept demonstration, the layers of 2H-TaSe2 were exfoliated mechanically from single crystals grown by the chemical vapor transport method. Devices with nanometer-scale thicknesses exhibit strongly non-linear current-voltage characteristics, unusual optical response, and electrical gating at room temperature. We have found that the drain-source current in thin-film 2H-TaSe2-Ti/Au devices reproducibly shows an abrupt transition from a highly resistive to a conductive state, with the threshold tunable via the gate voltage. Such current-voltage characteristics can be used, in principle, for implementing radiation-hard all-metallic logic circuits. These results may open new application space for thin films of van der Waals materials.

  6. All-metallic electrically gated 2H-TaSe2 thin-film switches and logic circuits

    International Nuclear Information System (INIS)

    Renteria, J.; Jiang, C.; Yan, Z.; Samnakay, R.; Goli, P.; Pope, T. R.; Salguero, T. T.; Wickramaratne, D.; Lake, R. K.; Khitun, A. G.; Balandin, A. A.

    2014-01-01

    We report the fabrication and performance of all-metallic three-terminal devices with tantalum diselenide thin-film conducting channels. For this proof-of-concept demonstration, the layers of 2H-TaSe 2 were exfoliated mechanically from single crystals grown by the chemical vapor transport method. Devices with nanometer-scale thicknesses exhibit strongly non-linear current-voltage characteristics, unusual optical response, and electrical gating at room temperature. We have found that the drain-source current in thin-film 2H-TaSe 2 –Ti/Au devices reproducibly shows an abrupt transition from a highly resistive to a conductive state, with the threshold tunable via the gate voltage. Such current-voltage characteristics can be used, in principle, for implementing radiation-hard all-metallic logic circuits. These results may open new application space for thin films of van der Waals materials

  7. All-metallic electrically gated 2H-TaSe{sub 2} thin-film switches and logic circuits

    Energy Technology Data Exchange (ETDEWEB)

    Renteria, J.; Jiang, C.; Yan, Z. [Nano-Device Laboratory, Department of Electrical Engineering, Bourns College of Engineering, University of California–Riverside, Riverside, California 92521 (United States); Samnakay, R.; Goli, P. [Materials Science and Engineering Program, Bourns College of Engineering, University of California–Riverside, Riverside, California 92521 (United States); Pope, T. R.; Salguero, T. T. [Department of Chemistry, University of Georgia, Athens, Georgia 30602 (United States); Wickramaratne, D.; Lake, R. K. [Laboratory for Terascale and Terahertz Electronics, Department of Electrical Engineering, Bourns College of Engineering, University of California–Riverside, Riverside, California 92521 (United States); Khitun, A. G. [Nano-Device Laboratory, Department of Electrical Engineering, Bourns College of Engineering, University of California–Riverside, Riverside, California 92521 (United States); Materials Science and Engineering Program, Bourns College of Engineering, University of California–Riverside, Riverside, California 92521 (United States); Balandin, A. A., E-mail: balandin@ee.ucr.edu [Nano-Device Laboratory, Department of Electrical Engineering, Bourns College of Engineering, University of California–Riverside, Riverside, California 92521 (United States); Department of Chemistry, University of Georgia, Athens, Georgia 30602 (United States)

    2014-01-21

    We report the fabrication and performance of all-metallic three-terminal devices with tantalum diselenide thin-film conducting channels. For this proof-of-concept demonstration, the layers of 2H-TaSe{sub 2} were exfoliated mechanically from single crystals grown by the chemical vapor transport method. Devices with nanometer-scale thicknesses exhibit strongly non-linear current-voltage characteristics, unusual optical response, and electrical gating at room temperature. We have found that the drain-source current in thin-film 2H-TaSe{sub 2}–Ti/Au devices reproducibly shows an abrupt transition from a highly resistive to a conductive state, with the threshold tunable via the gate voltage. Such current-voltage characteristics can be used, in principle, for implementing radiation-hard all-metallic logic circuits. These results may open new application space for thin films of van der Waals materials.

  8. Metal organic chemical vapor deposition of superconducting YBa2Cu3O7-x thin films

    Science.gov (United States)

    Zawadzki, P. A.; Tompa, G. S.; Norris, P. E.; Chern, C. S.; Caracciolo, R.; Kear, B. H.; Noh, D. W.; Gallois, B.

    1990-04-01

    The discovery of YBCO superconductors has stimulated a great deal of scientific and technological research into thin films of these materials. Because the MOCVD technique is known to produce high quality films in the III/V and II/VI material groups, our approach has been to apply the method to superconducting thin films. Thin films were grown in a vertical high speed (0 2000 rpm) rotating disk reactor. The source materials were metal β-diketonates kept at temperatures in excess of 100° in order to obtain growth rates of 0.3 to 0.5 μm/hr. The precursors were transported to the chamber with a nitrogen carrier and injected separately in order to avoid any gas phase reactions. The chamber pressure was maintained at 76 Torr with an oxygen partial pressure of 38 Torr. A resistance heater was used to keep the substrate temperature at 500° YBa2Cu3O7- x films were deposited simultaneously on a variety of substrates such as (100) MgO, (1-102) sapphire, (100) SrTiO3 and (100) YSZ. Full XPS spectra were collected for the binary oxides. The scans demonstrate the existence of Y2O3, BaO, and CuO with the correct valence state for the metallic species. Energy dispersive analysis of x-ray (EDAX) was used to determine film compositions by comparing EDAX spectral intensity to a known superconducting standard. Appropriate changes were made in the precursor flows to correct the stoichiometry. The as-grown films were dark brown and semi-transparent. Cross-sectional SEM photomicrographs revealed an ordered columnar structure. After annealing at 950 980° however, the films on (100) SrTiO3 appeared dull black and opaque. The surface morphology exhibited smooth large plate-like grains. X-ray data clearly display an orthorhombic phase, with c-axis perpendicular to the substrate surface. Four point resistance measurements for films on (100) SrTiO3 show the onset of superconductivity at 90 K with a complete loss of resistance at 88 K. This sharp (≤2K) transition shows the high quality

  9. Nanocomposite metal amorphous-carbon thin films deposited by hybrid PVD and PECVD technique.

    Science.gov (United States)

    Teixeira, V; Soares, P; Martins, A J; Carneiro, J; Cerqueira, F

    2009-07-01

    Carbon based films can combine the properties of solid lubricating graphite structure and hard diamond crystal structure, i.e., high hardness, chemical inertness, high thermal conductivity and optical transparency without the crystalline structure of diamond. Issues of fundamental importance associated with nanocarbon coatings are reducing stress, improving adhesion and compatibility with substrates. In this work new nanocomposite coatings with improved toughness based in nanocrystalline phases of metals and ceramics embedded in amorphous carbon matrix are being developed within the frame of a research project: nc-MeNxCy/a-C(Me) with Me = Mo, Si, Al, Ti, etc. Carbide forming metal/carbon (Me/C) composite films with Me = Mo, W or Ti possess appropriate properties to overcome the limitation of pure DLC films. These novel coating architectures will be adopted with the objective to decrease residual stress, improve adherence and fracture toughness, obtain low friction coefficient and high wear-resistance. Nanocomposite DLC's films were deposited by hybrid technique using a PVD-Physically Vapor Deposition (magnetron sputtering) and Plasma Enhanced Chemical Vapor Deposition (PECVD), by the use of CH4 gas. The parameters varied were: deposition time, substrate temperature (180 degrees C) and dopant (Si + Mo) of the amorphous carbon matrix. All the depositions were made on silicon wafers and steel substrates precoated with a silicon inter-layer. The characterisation of the film's physico-mechanical properties will be presented in order to understand the influence of the deposition parameters and metal content used within the a-C matrix in the thin film properties. Film microstructure and film hybridization state was characterized by Raman Spectroscopy. In order to characterize morphology SEM and AFM will be used. Film composition was measured by Energy-Dispersive X-ray analysis (EDS) and by X-ray photoelectron spectroscopy (XPS). The contact angle for the produced DLC's on

  10. CHEMICAL COMPOSITIONS OF THIN-DISK, HIGH-METALLICITY RED HORIZONTAL-BRANCH FIELD STARS

    Energy Technology Data Exchange (ETDEWEB)

    Afsar, M. [Department of Astronomy and Space Sciences, Ege University, 35100 Bornova, Izmir (Turkey); Sneden, C.; For, B.-Q., E-mail: melike.afsar@ege.edu.tr, E-mail: afsar@astro.as.utexas.edu, E-mail: chris@astro.as.utexas.edu, E-mail: biqing@astro.as.utexas.edu, E-mail: biqing.for@uwa.edu.au [Department of Astronomy and McDonald Observatory, University of Texas, Austin, TX 78712 (United States)

    2012-07-15

    We present a detailed abundance analysis and atmospheric parameters of 76 stars from a survey to identify field Galactic red horizontal-branch (RHB) stars. High-resolution echelle spectra (R {approx_equal} 60,000, S/N {>=} 100) were obtained with the 2.7 m Harlan J. Smith Telescope at McDonald Observatory. The target stars were selected only by color and parallax information. Overall metallicities and relative abundances of proton-capture elements (C, N, O, Li), {alpha}-elements (Ca and Si), and neutron-capture elements (Eu and La) were determined by either equivalent width or synthetic spectrum analyses. We used CN features at the {lambda}{lambda}7995-8040 region in order to determine the {sup 12}C/{sup 13}C ratios of our targets. Investigation of the evolutionary stages, using spectroscopic T{sub eff} and log g values along with derived {sup 12}C/{sup 13}C ratios, revealed the presence of 18 probable RHB stars in our sample. We also derived kinematics of the stars with available distance information. Taking into account both the kinematics and probable evolutionary stages, we conclude that our sample contains 5 thick-disk and 13 thin-disk RHB stars. Up until now, RHB stars have been considered as members of the thick disk, and were expected to have large space velocities and sub-solar metallicities. However, our sample is dominated by low-velocity solar-metallicity RHB stars; their existence cannot be easily explained with standard stellar evolution.

  11. High mobility single-crystalline-like GaAs thin films on inexpensive flexible metal substrates by metal-organic chemical vapor deposition

    Energy Technology Data Exchange (ETDEWEB)

    Dutta, P., E-mail: pdutta2@central.uh.edu; Rathi, M.; Gao, Y.; Yao, Y.; Selvamanickam, V. [Department of Mechanical Engineering, University of Houston, Houston, Texas 77204 (United States); Zheng, N.; Ahrenkiel, P. [Department of Nanoscience and Nanoengineering, South Dakota School of Mines and Technology, Rapid City, South Dakota 57701 (United States); Martinez, J. [Materials Evaluation Laboratory, NASA Johnson Space Center, Houston, Texas 77085 (United States)

    2014-09-01

    We demonstrate heteroepitaxial growth of single-crystalline-like n and p-type doped GaAs thin films on inexpensive, flexible, and light-weight metal foils by metal-organic chemical vapor deposition. Single-crystalline-like Ge thin film on biaxially textured templates made by ion beam assisted deposition on metal foil served as the epitaxy enabling substrate for GaAs growth. The GaAs films exhibited strong (004) preferred orientation, sharp in-plane texture, low grain misorientation, strong photoluminescence, and a defect density of ∼10{sup 7 }cm{sup −2}. Furthermore, the GaAs films exhibited hole and electron mobilities as high as 66 and 300 cm{sup 2}/V-s, respectively. High mobility single-crystalline-like GaAs thin films on inexpensive metal substrates can pave the path for roll-to-roll manufacturing of flexible III-V solar cells for the mainstream photovoltaics market.

  12. Characterization of interfaces between metals and organic thin films by electron and ion spectroscopies

    Energy Technology Data Exchange (ETDEWEB)

    Schmid, Martin

    2012-01-18

    In this thesis, interfaces between metals and organic thin films have been characterized with photoelectron and ion-scattering spectroscopies. Two different classes of metal/organic interfaces were examined in detail. First, interfaces which can be mainly characterized by relatively weak coordinative interactions between substrate and adsorbate. Second, interfaces which are mostly determined, or even created, by chemical reactions between different adsorbates or between adsorbates and substrate. Typical examples from the first class are metalated tetrapyrrole monolayers on Ag(111) and Au(111) single-crystal substrates. In this study, a focus was set to the interaction between iron and cobalt tetrapyrroles with Ag(111) or Au(111) substrates. A detailed examination of the corresponding photoelectron spectra revealed that the adsorbatesubstrate interaction is associated with a charge transfer from the metallic substrate to the Fe(II) or Co(II) ions within the tetrapyrrole units. The examination of cobalt(II) phthalocyanine monolayers further led to the conclusion that the magnetic moment, as present in unperturbed CoPc molecules, is efficiently quenched by the contact to the Ag(111) surface and the associated charge transfer. Similar investigations on Au(111) substrates gave evidence for possible adsorption site effects, further complicating the adsorbate/substrate interaction. Furthermore the formation of two-dimensional structures of poly(p-phenylene-terephthalamide) (PPTA, trademark Kevlar) on Ag(111) was closely examined. The Ag(111) surface does not only provide the geometrical boundary for the formation of the 2D covalent structures, but, moreover, actively participates in the reaction; after the adsorption of TPC molecules, a scission of the C-Cl bond, in particular at temperatures above 120 K, was evident. The resulting radical fragments appear stable and can act as reaction partners for the co-adsorbed PPD units. The chlorine atoms reside on the surface even

  13. Mechanical properties of ultra thin metallic films revealed by synchrotron techniques

    Energy Technology Data Exchange (ETDEWEB)

    Gruber, Patric Alfons

    2007-07-20

    A prerequisite for the study of the scaling behavior of mechanical properties of ultra thin films is a suitable testing technique. Therefore synchrotron-based in situ testing techniques were developed and optimized in order to characterize the stress evolution in ultra thin metallic films on compliant polymer substrates during isothermal tensile tests. Experimental procedures for polycrystalline as well as single crystalline films were established. These techniques were used to systematically investigate the influence of microstructure, film thickness (20 to 1000 nm) and temperature (-150 to 200 C) on the mechanical properties. Passivated and unpassivated Au and Cu films as well as single crystalline Au films on polyimide substrates were tested. Special care was also dedicated to the microstructural characterization of the samples which was very important for the correct interpretation of the results of the mechanical tests. Down to a film thickness of about 100 to 200 nm the yield strength increased for all film systems (passivated and unpassivated) and microstructures (polycrystalline and singlecrystalline). The influence of different interfaces was smaller than expected. This could be explained by a dislocation source model based on the nucleation of perfect dislocations. For polycrystalline films the film thickness as well as the grain size distribution had to be considered. For smaller film thicknesses the increase in flow stress was weaker and the deformation behavior changed because the nucleation of perfect dislocations became unfavorable. Instead, the film materials used alternative mechanisms to relieve the high stresses. For regular and homogeneous deformation the total strain was accommodated by the nucleation and motion of partial dislocations. If the deformation was localized due to initial cracks in a brittle interlayer or local delamination, dislocation plasticity was not effective enough to relieve the stress concentration and the films showed

  14. Perforation of metal sheets

    DEFF Research Database (Denmark)

    Steenstrup, Jens Erik

    The main purposes of this project are:1. Development of a dynamic model for the piercing and performation process2. Analyses of the main parameters3. Establishing demands for process improvements4. Expansion of the existing parameter limitsThe literature survey describes the process influence of ...... and a tool designed for punches with minimum length. Further, a systematic problem solving procedure is established. This procedure includes simulation as an integrated part, necessary for problem detection and to predict a favourable solution....

  15. Structural and chemical characterization of terbia thin films grown on hexagonally close packed metal substrates

    Science.gov (United States)

    Cartas, William

    Rare earth oxides (REOs) exhibit favorable catalytic performance for a diverse set of chemical transformations, including both partial and complete oxidation reactions. I will discuss our efforts to develop thin film systems of terbia for model surface science investigations of a REO that is effectively reducible, and which is thus expected to promote complete oxidation chemistry of adsorbed species. The growth of terbia on Cu(111) is shown to produce a complex surface that exhibits multiple phases of the oxide as well as exposed substrate. Growing the film on Pt(111) results in more uniform, single phase, and closed film. We used low energy electron diffraction (LEED) and scanning tunneling microscopy (STM) to characterize the structural properties of terbia thin films grown on Pt(111) in ultrahigh vacuum (UHV) using physical vapor deposition. We find that the REO grows as a high quality Tb2O 3(111) film, and adopts oxygen-deficient fluorite structures wherein the metal cations form a hexagonal lattice in registry with the Pt(111) substrate, while oxygen vacancies are randomly distributed within the film. The Tb 2O3(111) films are thermally stable when heated to 1000 K in UHV. LEED and STM show that a fraction of the Tb2O3 forms hexagonal islands when first deposited, and further depositions typically result in three dimensional growth of the film. The Tb2O3 (111) / Pt(111) system produces a coincidence structure, seen very clearly in LEED images. We have also found that Tb2O3(111) films can be oxidized in UHV by exposure to plasma-generated atomic oxygen beams. The oxidized films have an estimated TbO2 stoichiometry and decompose to Tb2O3 during heating, with O2 desorption starting at about 500 K. Terbia films oxidized at 90 K show a weakly bound state of oxygen that is likely chemisorbed. Temperature programmed reaction spectroscopy (TPRS) studies using methanol show that increased oxygen in the film does not modify the chemical selectivity of the film; however

  16. Charge Versus Energy Transfer in Atomically Thin Graphene-Transition Metal Dichalcogenide van der Waals Heterostructures

    Science.gov (United States)

    Froehlicher, Guillaume; Lorchat, Etienne; Berciaud, Stéphane

    2018-01-01

    Made from stacks of two-dimensional materials, van der Waals heterostructures exhibit unique light-matter interactions and are promising for novel optoelectronic devices. The performance of such devices is governed by near-field coupling through, e.g., interlayer charge and/or energy transfer. New concepts and experimental methodologies are needed to properly describe two-dimensional heterointerfaces. Here, we report an original study of interlayer charge and energy transfer in atomically thin metal-semiconductor [i.e., graphene-transition metal dichalcogenide (TMD, here molybdenum diselenide, MoSe2 )] heterostructures using a combination of microphotoluminescence and Raman scattering spectroscopies. The photoluminescence intensity in graphene /MoSe2 is quenched by more than 2 orders of magnitude and rises linearly with the incident photon flux, demonstrating a drastically shortened (about 1 ps) room-temperature MoSe2 exciton lifetime. Key complementary insights are provided from a comprehensive analysis of the graphene and MoSe2 Raman modes, which reveals net photoinduced electron transfer from MoSe2 to graphene and hole accumulation in MoSe2 . Remarkably, the steady-state Fermi energy of graphene saturates at 290 ±15 meV above the Dirac point. This reproducible behavior is observed both in ambient air and in vacuum and is discussed in terms of intrinsic factors (i.e., band offsets) and environmental effects. In this saturation regime, balanced photoinduced flows of electrons and holes may transfer to graphene, a mechanism that effectively leads to energy transfer. Using a broad range of incident photon fluxes and diverse environmental conditions, we find that the presence of net photoinduced charge transfer has no measurable impact on the near-unity photoluminescence quenching efficiency in graphene /MoSe2 . This absence of correlation strongly suggests that energy transfer to graphene (either in the form of electron exchange or dipole-dipole interaction) is the

  17. Charge Versus Energy Transfer in Atomically Thin Graphene-Transition Metal Dichalcogenide van der Waals Heterostructures

    Directory of Open Access Journals (Sweden)

    Guillaume Froehlicher

    2018-01-01

    Full Text Available Made from stacks of two-dimensional materials, van der Waals heterostructures exhibit unique light-matter interactions and are promising for novel optoelectronic devices. The performance of such devices is governed by near-field coupling through, e.g., interlayer charge and/or energy transfer. New concepts and experimental methodologies are needed to properly describe two-dimensional heterointerfaces. Here, we report an original study of interlayer charge and energy transfer in atomically thin metal-semiconductor [i.e., graphene-transition metal dichalcogenide (TMD, here molybdenum diselenide, MoSe_{2}] heterostructures using a combination of microphotoluminescence and Raman scattering spectroscopies. The photoluminescence intensity in graphene/MoSe_{2} is quenched by more than 2 orders of magnitude and rises linearly with the incident photon flux, demonstrating a drastically shortened (about 1 ps room-temperature MoSe_{2} exciton lifetime. Key complementary insights are provided from a comprehensive analysis of the graphene and MoSe_{2} Raman modes, which reveals net photoinduced electron transfer from MoSe_{2} to graphene and hole accumulation in MoSe_{2}. Remarkably, the steady-state Fermi energy of graphene saturates at 290±15  meV above the Dirac point. This reproducible behavior is observed both in ambient air and in vacuum and is discussed in terms of intrinsic factors (i.e., band offsets and environmental effects. In this saturation regime, balanced photoinduced flows of electrons and holes may transfer to graphene, a mechanism that effectively leads to energy transfer. Using a broad range of incident photon fluxes and diverse environmental conditions, we find that the presence of net photoinduced charge transfer has no measurable impact on the near-unity photoluminescence quenching efficiency in graphene/MoSe_{2}. This absence of correlation strongly suggests that energy transfer to graphene (either in the form of electron

  18. Thermal stress for all-ceramics rolls used in molten metal to produce stable high quality galvanized steel sheet

    OpenAIRE

    Noda, Nao-Aki; Yamada, Masahiro; Sano, Yoshikazu; Sugiyama, Shigetada; Kobayashi, Shoichi

    2008-01-01

    The zinc coated steel sheet has been mostly used for automobile and other industries because of its high corrosion resistance. This paper deals with the development of new ceramics support roll used for a continuous galvanizing pot to manufacture stable galvanizing steel sheet. Usually stainless steel rolls coated by tungsten carbide are used to support and stabilize the strip in a continuous galvanizing pot, which is filled with molten zinc. However, corrosion and abrasion arise on the roll ...

  19. Experimental studies on the deformation and rupture of thin metal plates subject to underwater shock wave loading

    Directory of Open Access Journals (Sweden)

    Chen Pengwan

    2015-01-01

    Full Text Available In this paper, the dynamic deformation and rupture of thin metal plates subject to underwater shock wave loading are studied by using high-speed 3D digital image correlation (3D-DIC. An equivalent device consist of a gas gun and a water anvil tube was used to supplying an exponentially decaying pressure in lieu of explosive detonation which acted on the panel specimen. The thin metal plate is clamped on the end of the shock tube by a flange. The deformation and rupture process of the metal plates subject to underwater shock waves are recorded by two high-speed cameras. The shape, displacement fields and strain fields of the metal plates under dynamic loading are obtained by using VIC-3D digital image correlation software. The strain gauges also were used to monitor the structural response on the selected position for comparison. The DIC data and the strain gauges results show a high level of correlation, and 3D-DIC is proven to be an effective method to measure 3D full-field dynamic response of structures under underwater impact loading. The effects of pre-notches on the failure modes of thin circular plate were also discussed.

  20. The signatures of acoustic emission waveforms from fatigue crack advancing in thin metallic plates

    Science.gov (United States)

    Yeasin Bhuiyan, Md; Giurgiutiu, Victor

    2018-01-01

    The acoustic emission (AE) waveforms from a fatigue crack advancing in a thin metallic plate possess diverse and complex spectral signatures. In this article, we analyze these waveform signatures in coordination with the load level during cyclic fatigue. The advancing fatigue crack may generate numerous AE hits while it grows under fatigue loading. We found that these AE hits can be sorted into various groups based on their AE waveform signatures. Each waveform group has a particular time-domain signal pattern and a specific frequency spectrum. This indicates that each group represents a certain AE event related to the fatigue crack growth behavior. In situ AE-fatigue experiments were conducted to monitor the fatigue crack growth with simultaneous measurement of AE signals, fatigue loading, and optical crack growth measurement. An in situ microscope was installed in the load-frame of the mechanical testing system (MTS) to optically monitor the fatigue crack growth and relate the AE signals with the crack growth measurement. We found the AE signal groups at higher load levels (75%–85% of maximum load) were different from the AE signal groups that happened at lower load levels (below 60% of load level). These AE waveform groups are highly related to the fatigue crack-related AE events. These AE signals mostly contain the higher frequency peaks (100 kHz, 230 kHz, 450 kHz, 550 kHz). Some AE signal groups happened as a clustered form that relates a sequence of small AE events within the fatigue crack. They happened at relatively lower load level (50%–60% of the maximum load). These AE signal groups may be related to crack friction and micro-fracture during the friction process. These AE signals mostly contain the lower frequency peaks (60 kHz, 100 kHz, 200 kHz). The AE waveform based analysis may give us comprehensive information of the metal fatigue.

  1. UV and plasma treatment of thin silver layers and glass surfaces

    Energy Technology Data Exchange (ETDEWEB)

    Hluschi, J.H. [University of Applied Sciences and Arts, Von-Ossietzky-Str. 99, D-37085 Goettingen (Germany); Helmke, A. [University of Applied Sciences and Arts, Von-Ossietzky-Str. 99, D-37085 Goettingen (Germany); Roth, P. [University of Applied Sciences and Arts, Von-Ossietzky-Str. 99, D-37085 Goettingen (Germany); Boewer, R. [Interpane Glasbeschichtungsgesellschaft mbH and Co KG, Sohnreystr. 21, D-37697 Lauenfoerde (Germany); Herlitze, L. [Interpane Glasbeschichtungsgesellschaft mbH and Co KG, Sohnreystr. 21, D-37697 Lauenfoerde (Germany); Vioel, W. [University of Applied Sciences and Arts, Von-Ossietzky-Str. 99, D-37085 Goettingen (Germany)]. E-mail: vioel@hawk-hhg.de

    2006-11-10

    Thin silver layers can be modified by treatment with UV radiation or a plasma discharge. UV treatment at a wavelength of {lambda}=308 -bar nm improves the layer properties, thus leading to an enhancement of the layers IR reflectivity. For the purpose of in situ-measurement the sheet resistance is recorded during the process. Due to the Hagen-Rubens-Relation [E. Hagen, H. Rubens, Ann. Phys. 11 (1903) 873]-bar the sheet resistance is linked to the IR reflectivity of thin metal-films. A pretreatment of uncoated glass using a dielectric barrier discharge activates and cleans its surface, thus leading to an increase in adhesion of thin layers.

  2. UV and plasma treatment of thin silver layers and glass surfaces

    International Nuclear Information System (INIS)

    Hluschi, J.H.; Helmke, A.; Roth, P.; Boewer, R.; Herlitze, L.; Vioel, W.

    2006-01-01

    Thin silver layers can be modified by treatment with UV radiation or a plasma discharge. UV treatment at a wavelength of λ=308 -bar nm improves the layer properties, thus leading to an enhancement of the layers IR reflectivity. For the purpose of in situ-measurement the sheet resistance is recorded during the process. Due to the Hagen-Rubens-Relation [E. Hagen, H. Rubens, Ann. Phys. 11 (1903) 873]-bar the sheet resistance is linked to the IR reflectivity of thin metal-films. A pretreatment of uncoated glass using a dielectric barrier discharge activates and cleans its surface, thus leading to an increase in adhesion of thin layers

  3. Low Temperature Reactive Sputtering of Thin Aluminum Nitride Films on Metallic Nanocomposites.

    Directory of Open Access Journals (Sweden)

    Khaled Sayed Elbadawi Ramadan

    Full Text Available Piezoelectric aluminum nitride thin films were deposited on aluminum-molybdenum (AlMo metallic nanocomposites using reactive DC sputtering at room temperature. The effect of sputtering parameters on film properties was assessed. A comparative study between AlN grown on AlMo and pure aluminum showed an equivalent (002 crystallographic texture. The piezoelectric coefficients were measured to be 0.5±0.1 C m(-2 and 0.9±0.1 C m(-2, for AlN deposited on Al/0.32Mo and pure Al, respectively. Films grown onto Al/0.32Mo however featured improved surface roughness. Roughness values were measured to be 1.3nm and 5.4 nm for AlN films grown on AlMo and on Al, respectively. In turn, the dielectric constant was measured to be 8.9±0.7 for AlN deposited on Al/0.32Mo seed layer, and 8.7±0.7 for AlN deposited on aluminum; thus, equivalent within experimental error. Compatibility of this room temperature process with the lift-off patterning of the deposited AlN is also reported.

  4. Low Temperature Reactive Sputtering of Thin Aluminum Nitride Films on Metallic Nanocomposites.

    Science.gov (United States)

    Ramadan, Khaled Sayed Elbadawi; Evoy, Stephane

    2015-01-01

    Piezoelectric aluminum nitride thin films were deposited on aluminum-molybdenum (AlMo) metallic nanocomposites using reactive DC sputtering at room temperature. The effect of sputtering parameters on film properties was assessed. A comparative study between AlN grown on AlMo and pure aluminum showed an equivalent (002) crystallographic texture. The piezoelectric coefficients were measured to be 0.5±0.1 C m(-2) and 0.9±0.1 C m(-2), for AlN deposited on Al/0.32Mo and pure Al, respectively. Films grown onto Al/0.32Mo however featured improved surface roughness. Roughness values were measured to be 1.3nm and 5.4 nm for AlN films grown on AlMo and on Al, respectively. In turn, the dielectric constant was measured to be 8.9±0.7 for AlN deposited on Al/0.32Mo seed layer, and 8.7±0.7 for AlN deposited on aluminum; thus, equivalent within experimental error. Compatibility of this room temperature process with the lift-off patterning of the deposited AlN is also reported.

  5. Broadband and wide angle near-unity absorption in graphene-insulator-metal thin film stacks

    Science.gov (United States)

    Zhang, H. J.; Zheng, G. G.; Chen, Y. Y.; Xu, L. H.

    2018-05-01

    Broadband unity absorption in graphene-insulator-metal (GIM) structures is demonstrated in the visible (VIS) and near-infrared (NIR) spectra. The spectral characteristics possess broadband absorption peaks, by simply choosing a stack of GIM, while no nanofabrication steps and patterning are required, and thus can be easily fabricated to cover a large area. The electromagnetic (EM) waves can be entirely trapped and the absorption can be greatly enhanced are verified with the finite-difference time-domain (FDTD) and rigorous coupled wave analysis (RCWA) methods. The position and the number of the absorption peak can be totally controlled by adjusting the thickness of the insulator layer. The proposed absorber maintains high absorption (above 90%) for both transverse electric (TE) and transverse magnetic (TM) polarizations, and for angles of incidence up to 80°. This work opens up a promising approach to realize perfect absorption (PA) with ultra-thin film, which could implicate many potential applications in optical detection and optoelectronic devices.

  6. Antimicrobial activity of thin metallic silver flakes, waste products of a manufacturing process.

    Science.gov (United States)

    Anzano, Manuela; Tosti, Alessandra; Lasagni, Marina; Campiglio, Alfredo; Pitea, Demetrio; Collina, Elena

    2011-01-01

    The aim of the research was to develop new products and processes from a manufacturing waste from an Italian metallurgic company. The company produced thin silver metallic films and the production scraps were silver flakes. The possibility to use the silver flakes in water disinfection processes was studied. The antimicrobial activity of the flakes was investigated in batch using Escherichia coli as Gram-negative microorganism model. The flakes did not show any antimicrobial activity, so they were activated with two different processes: thermal activation in reducing atmosphere and chemical activation, obtaining, respectively, reduced flakes (RF) and chemical flakes (CF). The flakes, activated with either treatment, showed antimicrobial activity against E. coli. The kill rate was dependent on the type of activated flakes. The chemical flakes were more efficient than reduced flakes. The kill rate determined for 1 g of CF, 1.0 +/- 0.2 min(-1), was greater than the kill rate determined for 1 g of RF, 0.069 +/- 0.004 min(-1). This was confirmed also by the minimum inhibitory concentration values. It was demonstrated that the antimicrobial capability was dependent on flakes amount and on the type of aqueous medium. Furthermore, the flakes maintained their properties also when used a second time. Finally, the antimicrobial activities of flakes were tested in an effluent of a wastewater treatment plant where a variety of heterotrophic bacteria were present.

  7. Effect of patch borders on coercivity in amorphous rare earth-transition metal thin films

    Science.gov (United States)

    Patterson, G.; Fu, H.; Giles, R. C.; Mansuripur, M.

    1991-01-01

    The coercivity at the micron scale is a very important property of magneto-optical media. It is a key factor that determines the magnetic domain wall movement and domain reversal. How the coercivity is influenced by a special type of patch borders is discussed. Patch formation is a general phenomenon in growth processes of amorphous rare earth transition metal thin films. Different patches may stem from different seeds and the patch borders are formed when they merge. Though little is known about the exact properties of the borders, we may expect that the exchange interaction at the patch border is weaker than that within a patch, since there is usually a spatial gap between two patches. Computer simulations were performed on a 2-D hexagonal lattice consisting of 37 complete patches with random shape and size. From the series of simulations we may conclude that the domain in the patch with borders of 30 percent exchange strength can expand most easily to the whole lattice, because the exchange strength can expand most easily to the whole lattice, because the exchange strength of the border is not too high to prevent the domain from growing within the patch and it is not too low to prevent the domain from expanding beyond the patch.

  8. Manipulating the Architecture of Atomically Thin Transition Metal (Hydr)oxides for Enhanced Oxygen Evolution Catalysis.

    Science.gov (United States)

    Dou, Yuhai; Zhang, Lei; Xu, Jiantie; He, Chun-Ting; Xu, Xun; Sun, Ziqi; Liao, Ting; Nagy, Balázs; Liu, Porun; Dou, Shi Xue

    2018-02-27

    Graphene-like nanomaterials have received tremendous research interest due to their atomic thickness and fascinating properties. Previous studies mainly focus on the modulation of their electronic structures, which undoubtedly optimizes the electronic properties, but is not the only determinant of performance in practical applications. Herein, we propose a generalized strategy to incrementally manipulate the architectures of several atomically thin transition metal (hydr)oxides, and study their effects on catalytic water oxidation. The results demonstrate the obvious superiority of a wrinkled nanosheet architecture in both catalytic activity and durability. For instance, wrinkled Ni(OH) 2 nanosheets display a low overpotential of 358.2 mV at 10 mA cm -2 , a high current density of 187.2 mA cm -2 at 500 mV, a small Tafel slope of 54.4 mV dec -1 , and excellent long-term durability with gradually optimized performance, significantly outperforming other nanosheet architectures and previously reported catalysts. The outstanding catalytic performance is mainly attributable to the 3D porous network structure constructed by wrinkled nanosheets, which not only provides sufficient contact between electrode materials and current collector, but also offers highly accessible channels for facile electrolyte diffusion and efficient O 2 escape. Our study provides a perspective on improving the performance of graphene-like nanomaterials in a wide range of practical applications.

  9. Effects of microporosity on the elasticity and yielding of thin-walled metallic hollow spheres

    International Nuclear Information System (INIS)

    Song, Jinliang; Sun, Quansheng; Yang, Zhenning; Luo, Shengmin; Xiao, Xianghui; Arwade, Sanjay R.; Zhang, Guoping

    2017-01-01

    Knowledge of the mechanical properties of porous metallic hollow spheres (MHS) thin wall is of key importance for understanding the engineering performance of both individual ultralight MHS and the innovative MHS-based bulk foams. This paper presents the first integrated experimental and numerical study to determine the elasticity and yielding of the porous MHS wall and their dependence on its microporosity. Nanoindentation was used to probe the Young's modulus and hardness of the nonporous MHS wall material, and synchrotron X-ray computed tomography (XCT) conducted to obtain its porous microstructure and pore morphology. Three-dimensional finite element modeling was performed to obtain the mechanical response of microcubes with varying porosity trimmed from the XCT-derived real digital model of the porous MHS wall. Results show that both the Young's modulus and yield strength of the porous wall decrease nonlinearly with increasing porosity, and their relationships follow the same format of a power law function and agree well with prior experimental results. The empirical relations also reflect certain features of pore morphology, such as pore connectivity and shape. These findings can shed lights on the design, manufacturing, and modeling of individual MHS and MHS-based foams.

  10. Direct measurement of the electron-phonon relaxation rate in thin metal films

    Science.gov (United States)

    Maasilta, Ilari; Kivioja, Jani

    2005-03-01

    We have used normal metal-insulator-superconductor (NIS) tunnel junctions for ultrasensitive thermometry at sub-Kelvin temperatures. With the help of these thermometers, we have developed an ac-technique to measure the electron-phonon (e-p) scattering rate directly, without any other material or geometry dependent parameters, based on overheating the electron gas. The technique is based on Joule heating the electrons in the frequency range DC-10 MHz, and measuring the electron temperature in DC. Because of the nonlinearity of the electron-phonon coupling with respect to temperature, even the DC response will be affected, when the heating frequency reaches the natural cut-off determined by the e-p scattering rate. Results on thin Cu films show a T^4 behavior for the scattering rate, in agreement with indirect measurement of similar samples and numerical modeling of the non-linear response.ootnotetextL. J. Taskinen, J. M. Kivioja, J. T. Karvonen, and I. J. Maasilta, phys. stat. sol. (c) 1, 2856 (2004). ,ootnotetextJ. T. Karvonen, L. J. Taskinen, I. J. Maasilta, phys. stat. sol. (c) 1, 2799 (2004).

  11. Chemical Processing for Sol-Gel Derived Metal Oxide Thin Films using Supercritical Carbon Dioxide Fluid

    Energy Technology Data Exchange (ETDEWEB)

    Asai, Y; Narishige, S; Fujioka, K; Uchida, H; Koda, S, E-mail: uchidah@sophia.ac.jp [Sophia University, Department of Materials and Life Sciences, Tokyo 102-8554 (Japan)

    2011-10-29

    Chemical processing using supercritical carbon dioxide fluid (scCO{sub 2}) was demonstrated for lowering processing temperature of sol-gel-derived metal oxide thin films. The film processing was performed in a hot-wall closed vessel filled with scCO{sub 2} fluid. Precursor films of titanium dioxide (TiO{sub 2}) on soda-glass substrates prepared by sol-gel coating using Ti-alkoxide solution were converted to crystalline TiO{sub 2} (anatase) films successfully by the scCO{sub 2} treatment at a fluid pressure of 15 MPa and a substrate temperature of 300deg. C whereas no crystallization was occurred by conventional heat treatment at 400 deg. C. XPS analysis indicated that the interface reaction related to Si element was suppressed successfully by scCO{sub 2} treatment at 300 deg. C. These results suggest that the sol-gel synthesis using scCO{sub 2} fluid would be a cadidate for low-temperature processing of crystalline oxide films, which is more preferable than conventional techniques based on the heat treatment.

  12. The origin of magnetism in transition metal-doped ZrO2 thin films: Experiment and theory

    KAUST Repository

    Hong, Nguyenhoa

    2013-10-04

    We have investigated the magnetic properties of Fe/Co/Ni-doped ZrO 2 laser ablated thin films in comparison with the known results of Mn-doped ZrO2, which is thought to be a promising material for spintronics applications. It is found that doping with a transition metal can induce room temperature ferromagnetism in \\'fake\\' diamond. Theoretical analysis based on density functional theory confirms the experimental measurements, by revealing that the magnetic moments of Mn- and Ni-doped ZrO2 thin films are much larger than that of Fe- or Co-doped ZrO2 thin films. Most importantly, our calculations confirm that Mn- and Ni-doped ZrO2 show a ferromagnetic ground state in comparison to Co- and Fe-doped ZrO 2, which favor an antiferromagnetic ground state. © 2013 IOP Publishing Ltd.

  13. Ultrasonic Additive Manufacturing: Weld Optimization for Aluminum 6061, Development of Scarf Joints for Aluminum Sheet Metal, and Joining of High Strength Metals

    Science.gov (United States)

    Wolcott, Paul J.

    Ultrasonic additive manufacturing (UAM) is a low temperature, solid-state manufacturing process that enables the creation of layered, solid metal structures with designed anisotropies and embedded materials. As a low temperature process, UAM enables the creation of active composites containing smart materials, components with embedded sensors, thermal management devices, and many others. The focus of this work is on the improvement and characterization of UAM aluminum structures, advancing the capabilities of ultrasonic joining into sheet geometries, and examination of dissimilar material joints using the technology. Optimized process parameters for Al 6061 were identified via a design of experiments study indicating a weld amplitude of 32.8 synum and a weld speed of 200 in/min as optimal. Weld force and temperature were not significant within the levels studied. A methodology of creating large scale builds is proposed, including a prescribed random stacking sequence and overlap of 0.0035 in. (0.0889 mm) for foils to minimize voids and maximize mechanical strength. Utilization of heat treatments is shown to significantly increase mechanical properties of UAM builds, within 90% of bulk material. The applied loads during the UAM process were investigated to determine the stress fields and plastic deformation induced during the process. Modeling of the contact mechanics via Hertzian contact equations shows that significant stress is applied via sonotrode contact in the process. Contact modeling using finite element analysis (FEA), including plasticity, indicates that 5000 N normal loads result in plastic deformation in bulk aluminum foil, while at 3000 N no plastic deformation occurs. FEA studies on the applied loads during the process, specifically a 3000 N normal force and 2000 N shear force, show that high stresses and plastic deformation occur at the edges of a welded foil, and base of the UAM build. Microstructural investigations of heat treated foils confirms

  14. Picosecond acoustic transmission measurements. I. Transient grating generation and detection of acoustic responses in thin metal films.

    Science.gov (United States)

    Slayton, Rebecca M; Nelson, Keith A

    2004-02-22

    The technique of impulsive stimulated thermal scattering is extended to backside measurement of acoustic wave packets that have propagated through thin metal films following their generation by pulsed optical excitation, heating, and thermal expansion at the front side. The acoustic transmission measurement at the backside substantially isolates the acoustic responses from thermal and electronic responses of the metal film that often dominate acoustic reflection signals measured from the front side, and permits straightforward measurement of the acoustic response generated by optical excitation at a substrate-thin film interface. It can thus better distinguish among different factors that limit the bandwidth of the acoustic wave packet, an issue of concern in the measurement of high frequency responses. The paper that follows demonstrates the application of the backside measurement to a study of high frequency structural relaxation in the glass-forming liquid glycerol. (c) 2004 American Institute of Physics.

  15. Current-induced metal-insulator transition in VO x thin film prepared by rapid-thermal-annealing

    International Nuclear Information System (INIS)

    Cho, Choong-Rae; Cho, SungIl; Vadim, Sidorkin; Jung, Ranju; Yoo, Inkyeong

    2006-01-01

    The phenomenon of metal-insulator transition (MIT) in polycrystalline VO x thin films and their preparations have been studied. The films were prepared by sputtering of vanadium thin films succeeded by Rapid Thermal Annealing (RTA) in oxygen ambient at 500 deg. C. Crystalline, compositional, and morphological characterizations reveal a continuous change of phase from vanadium metal to the highest oxide phase, V 2 O 5 , with the time of annealing. Electrical MIT switching has been observed in these films. Sweeping mode, electrode area, and temperature dependent MIT has been studied in Pt/VO x /Pt vertical structure. The important parameters for MIT in VO x have been found to be the current density and the electric field, which depend on carrier density in the films

  16. Patterning of metallic electrodes on flexible substrates for organic thin-film transistors using a laser thermal printing method

    International Nuclear Information System (INIS)

    Chen, Kun-Tso; Lin, Yu-Hsuan; Ho, Jeng-Rong; Chen, Chih-Kant; Liu, Sung-Ho; Liao, Jin-Long; Cheng, Hua-Chi

    2011-01-01

    We report on a laser thermal printing method for transferring patterned metallic thin films on flexible plastic substrates using a pulsed CO 2 laser. Aluminium and silver line patterns, with micrometre scale resolution on poly(ethylene terephthalate) substrates, are shown. The printed electrodes demonstrate good conductivity and fulfil the properties for bottom-contact organic thin-film transistors. In addition to providing the energy for transferring the film, the absorption of laser light results in a rise in the temperature of the film and the substrate. This also further anneals the film and softens the plastic substrate. Consequently, it is possible to obtain a film with better surface morphology and with its film thickness implanted in part into the plastic surface. This implantation reveals excellent characteristics in adhesion and flexure resistance. Being feasible to various substrates and executable at ambient temperatures renders this approach a potential alternative for patterning metallic electrodes.

  17. Enhanced x-ray imaging for a thin film cochlear implant with metal artefacts using phase retrieval tomography

    Energy Technology Data Exchange (ETDEWEB)

    Arhatari, B. D. [Department of Physics, La Trobe University, Victoria 3086 (Australia); ARC Centre of Excellence for Coherent X-ray Science, Melbourne (Australia); Harris, A. R.; Paolini, A. G. [School of Psychological Science, La Trobe University, Victoria 3086 (Australia); ARC Centre of Excellence for Electromaterials Science, Melbourne (Australia); Peele, A. G. [Department of Physics, La Trobe University, Victoria 3086 (Australia); ARC Centre of Excellence for Coherent X-ray Science, Melbourne (Australia); Australian Synchrotron, Victoria 3168 (Australia)

    2012-06-01

    Phase retrieval tomography has been successfully used to enhance imaging in systems that exhibit poor absorption contrast. However, when highly absorbing regions are present in a sample, so-called metal artefacts can appear in the tomographic reconstruction. We demonstrate that straightforward approaches for metal artefact reconstruction, developed in absorption contrast tomography, can be applied when using phase retrieval. Using a prototype thin film cochlear implant that has high and low absorption components made from iridium (or platinum) and plastic, respectively, we show that segmentation of the various components is possible and hence measurement of the electrode geometry and relative location to other regions of interest can be achieved.

  18. Periodicity effects on compound waves guided by a thin metal slab sandwiched between two periodically nonhomogeneous dielectric materials

    Science.gov (United States)

    Chiadini, Francesco; Fiumara, Vincenzo; Scaglione, Antonio; Lakhtakia, Akhlesh

    2017-10-01

    Surface-plasmon-polariton waves can be compounded when a sufficiently thin metal layer is sandwiched between two half spaces filled with dissimilar periodically nonhomogeneous dielectric materials. We solved the boundary-value problem for compound waves guided by a layer of a homogeneous and isotropic metal sandwiched between a structurally chiral material (SCM) and a periodically multilayered isotropic dielectric (PMLID) material. We found that the periodicities of the PMLID material and the SCM are crucial to excite a multiplicity of compound guided waves arising from strong coupling between the two interfaces.

  19. Liquid-metal flow through a thin-walled elbow in a plane perpendicular to a uniform magnetic field

    International Nuclear Information System (INIS)

    Walker, J.S.

    1986-04-01

    This paper presents analytical solutions for the liquid-metal flow through two straight pipes connected by a smooth elbow with the same inside radius. The pipes and the elbow lie in a plane which is perpendicular to a uniform, applied magnetic field. The strength of the magnetic field is assumed to be sufficiently strong that inertial and viscous effects are negligible. This assumption is appropriate for the liquid-lithium flow in the blanket of a magnetic confinement fusion reactor, such as a tokamak. The pipes and the elbow have thin metal walls

  20. Preparation of SrIrO{sub 3} thin films by using metal-organic aerosol deposition technique

    Energy Technology Data Exchange (ETDEWEB)

    Esser, Sebastian; Schneider, Melanie; Moshnyaga, Vasily; Gegenwart, Philipp [1. Physikalisches Institut, Georg-August-Universitaet Goettingen (Germany)

    2013-07-01

    The interplay between spin-orbit coupling and electronic correlations could lead to interesting novel states in iridium oxide materials. We focus on the perovskite phase of SrIrO{sub 3} because Moon et al. [1] showed by using optical spectroscopy and first-principles calculations that the last member of the Ruddlesden-Popper series Sr{sub n+1}Ir{sub n}O{sub 3n+1} (n = ∞) is close to the Mott transition. By using metal-organic aerosol deposition technique we have grown SrIrO{sub 3} thin films on (111)-oriented SrTiO{sub 3} substrates. The cubic symmetry of the SrTiO{sub 3} substrate ensured that the SrIrO{sub 3} thin film grew in the monoclinic perovskite phase. The X-ray diffraction results suggest that SrIrO{sub 3} thin films in perovskite structure were obtained and these show out of plane epitaxy with monoclinic (002){sub m}-orientation. The temperature dependence of the electrical resistivity of these SrIrO{sub 3} thin films were investigated and metallic behavior was observed down to 50 K.