WorldWideScience

Sample records for thermoplastic extruder implements

  1. The influence of plasticizer on extruded thermoplastic starch

    NARCIS (Netherlands)

    VanderBurgt, M.C.; VanderWoude, M.E.; Janssen, L.P.B.M.; Burgt, M.C. van der; Woude, M.E. van der

    This paper describes the use of an extruder for the plastification process of potato starch with glycerol and water as plasticizers. The influence of both plasticizers is expressed in the water absorption index (WAI) and water solubility index (WSI). The amount of water added prior to extrusion is a

  2. Water Susceptibility and Mechanical Properties of Thermoplastic Starch–Pectin Blends Reactively Extruded with Edible Citric Acid

    OpenAIRE

    Da Róz,Alessandra Luzia; Veiga-Santos,Pricila; Ferreira,Adriane Medeiros; Antunes,Thaís Cristina Ribeiro; Leite,Fabio de Lima; Yamaji,Fabio Minoru; Carvalho,Antonio José Felix de

    2016-01-01

    Pectin and starch are edible, non-toxic, biodegradable and obtained from renewable sources. Also, have the benefit to be easily cross-linked producing hydrogels. Reactive extrusion with edible citric acid and cross linking interactions was evaluated on extruded thermoplastic in natura and cationic starch-pectin blends. Materials water susceptibility and mechanical properties were characterised. Reactive extrusion decreased (up to 75% in natura starch) mechanical properties. Also have decrease...

  3. Ethanol Production from Extruded Thermoplastic Maize Meal by High Gravity Fermentation with Zymomonas mobilis

    Directory of Open Access Journals (Sweden)

    Mayeli Peralta-Contreras

    2014-01-01

    Full Text Available A comparative study of extruded and ground maize meals as raw materials for the production of regular (12°P and high gravity (20°P worts was devised. Extruded water solubility index (WSI was higher (9.8 percentage units and crude fat was lower (2.64 percentage units compared to ground maize. Free-amino nitrogen compounds (FAN, pH, and glucose were evaluated in regular and high gravity worts produced from ground or extruded maize. Extrusion improved glucose content and ethanol yield. In 20°P mashes, extrusion is enhanced by 2.14% initial glucose compared with regular ground mashes. The 12°P and 20°P extruded treatments averaged 12.2% and 8.4% higher ethanol, respectively, compared to the uncooked counterpart. The 20°P worts fermented with Zymomonas mobilis produced 9.56% more ethanol than the 12°P counterpart. The results show that the combination of extrusion and fermentation of 20°P worts improved ethanol yield per kg flour until 20.93%. This pretreatment stimulates Z. mobilis fermentation efficiency.

  4. Ethanol Production from Extruded Thermoplastic Maize Meal by High Gravity Fermentation with Zymomonas mobilis

    Science.gov (United States)

    Peralta-Contreras, Mayeli; Aguilar-Zamarripa, Edna; Pérez-Carrillo, Esther; Escamilla-García, Erandi; Serna-Saldívar, Sergio Othon

    2014-01-01

    A comparative study of extruded and ground maize meals as raw materials for the production of regular (12°P) and high gravity (20°P) worts was devised. Extruded water solubility index (WSI) was higher (9.8 percentage units) and crude fat was lower (2.64 percentage units) compared to ground maize. Free-amino nitrogen compounds (FAN), pH, and glucose were evaluated in regular and high gravity worts produced from ground or extruded maize. Extrusion improved glucose content and ethanol yield. In 20°P mashes, extrusion is enhanced by 2.14% initial glucose compared with regular ground mashes. The 12°P and 20°P extruded treatments averaged 12.2% and 8.4% higher ethanol, respectively, compared to the uncooked counterpart. The 20°P worts fermented with Zymomonas mobilis produced 9.56% more ethanol than the 12°P counterpart. The results show that the combination of extrusion and fermentation of 20°P worts improved ethanol yield per kg flour until 20.93%. This pretreatment stimulates Z. mobilis fermentation efficiency. PMID:25530885

  5. Characterization of the morphology of co-extruded, thermoplastic/rubber multi-layer tapes

    International Nuclear Information System (INIS)

    L'Abee, R.M.A.; Vissers, A.M.J.T.; Goossens, J.G.P.; Spoelstra, A.B.; Duin, M. van

    2009-01-01

    Tapes with alternating semi-crystalline thermoplastic/rubber layers with thicknesses varying from 100 nm up to several μm were prepared by multi-layer co-extrusion. The variation in layer thickness was obtained by varying the thermoplastic/rubber feed ratio. A systematic study on the use of various microscopy techniques to visualize the morphology of the layered systems is presented. The relatively large length scales and the sample preparation make optical microscopy (OM) unsuitable to study the morphology of the multi-layer tapes. Although excellent contrast between the thermoplastic and rubber layers can be obtained, the usually applied, relatively large magnifications limit the use of transmission electron microscopy (TEM) and atomic force microscopy (AFM) to small sample areas. The large range of applicable magnifications makes scanning electron microscopy (SEM) the most suitable technique to study the morphology of the multi-layer tapes. The sample preparation for SEM with a secondary electron (SE) detector is often based on the removal of one of the components, which may induce changes in the morphology. SEM with a back-scattered electron (BSE) detector is a very convenient method to study the morphology over a wide range of length scales, where the contrast between the different layers can be enhanced by chemical staining. Finally, the nucleation behavior (homogeneous versus heterogeneous) of the semi-crystalline layers, as probed by differential scanning calorimetry (DSC), provides valuable information on the layered morphology. The use of relatively straightforward DSC measurements shows a clear advantage with respect to the discussed microscopy techniques, since no sample preparation is required and relatively large samples can be studied, which are more representative for the bulk.

  6. Tailoring the porosity and shrinkage of extruded MgO support tubes for oxygen separation membranes by thermoplastic feedstock development

    DEFF Research Database (Denmark)

    Kothanda Ramachandran, Dhavanesan; Kaiser, Andreas; Glasscock, Julie

    Supported thin film oxygen separation membranes are suitable for membrane reactors applications such as oxyfuel or syngas production. Porous supports provide mechanical stability to supported thin film oxygen transport membranes and to allow unrestricted gas access to membrane layer. The feedstocks...... for co-extrusion and co-sintering of a porous Magnesium oxide (MgO) support with a thin film of cerium gadolinium oxide (Ce0.9Gd0.1O1.95-δ, CGO) as active oxygen transport membrane layer has been developed using a thermoplastic ceramic system and graphite as pore former. The feedstocks have been...

  7. Wood thermoplastic composites

    Science.gov (United States)

    Daniel F. Caulfield; Craig Clemons; Roger M. Rowell

    2010-01-01

    The wood industry can expand into new sustainable markets with the formation of a new class of composites with the marriage of the wood industry and the plastics industry. The wood component, usually a flour or fiber, is combined with a thermoplastic to form an extrudable, injectable or thermoformable composite that can be used in many non-structural applications....

  8. Intelligent Extruder

    Energy Technology Data Exchange (ETDEWEB)

    AlperEker; Mark Giammattia; Paul Houpt; Aditya Kumar; Oscar Montero; Minesh Shah; Norberto Silvi; Timothy Cribbs

    2003-04-24

    ''Intelligent Extruder'' described in this report is a software system and associated support services for monitoring and control of compounding extruders to improve material quality, reduce waste and energy use, with minimal addition of new sensors or changes to the factory floor system components. Emphasis is on process improvements to the mixing, melting and de-volatilization of base resins, fillers, pigments, fire retardants and other additives in the :finishing'' stage of high value added engineering polymer materials. While GE Plastics materials were used for experimental studies throughout the program, the concepts and principles are broadly applicable to other manufacturers materials. The project involved a joint collaboration among GE Global Research, GE Industrial Systems and Coperion Werner & Pleiderer, USA, a major manufacturer of compounding equipment. Scope of the program included development of a algorithms for monitoring process material viscosity without rheological sensors or generating waste streams, a novel detection scheme for rapid detection of process upsets and an adaptive feedback control system to compensate for process upsets where at line adjustments are feasible. Software algorithms were implemented and tested on a laboratory scale extruder (50 lb/hr) at GE Global Research and data from a production scale system (2000 lb/hr) at GE Plastics was used to validate the monitoring and detection software. Although not evaluated experimentally, a new concept for extruder process monitoring through estimation of high frequency drive torque without strain gauges is developed and demonstrated in simulation. A plan to commercialize the software system is outlined, but commercialization has not been completed.

  9. Examination of injection moulded thermoplastic maize starch

    Directory of Open Access Journals (Sweden)

    2007-12-01

    Full Text Available This paper focuses on the effect of the different injection moulding parameters and storing methods on injection moulded thermoplastic maize starch (TPS. The glycerol and water plasticized starch was processed in a twin screw extruder and then with an injection moulding machine to produce TPS dumbbell specimens. Different injection moulding set-ups and storing conditions were used to analyse the effects on the properties of thermoplastic starch. Investigated parameters were injection moulding pressure, holding pressure, and for the storage: storage at 50% relative humidity, and under ambient conditions. After processing the mechanical and shrinkage properties of the manufactured TPS were determined as a function of the ageing time. While conditioning, the characteristics of the TPS changed from a soft material to a rigid material. Although this main behaviour remained, the different injection moulding parameters changed the characteristics of TPS. Scanning electron microscope observations revealed the changes in the material on ageing.

  10. The Effects of Processing Conditions on Thermoplastic Prototypes Reinforced with Thermotropic Liquid Crystalline Polymers

    OpenAIRE

    Gray, Robert Williamson IV

    1997-01-01

    This work is concerned with preliminary studies on developing thermoplastic composite materials suitable for use in fused deposition modeling (FDM). Polypropylene (PP) strands reinforced with continuous thermotropic liquid crystalline polymer (TLCP) fibrils were generated in a novel dual extruder process. Strands were then re-extruded to form short fiber composite monofilaments that were used as feed stock in the FDM 1600 rapid prototyping system. Prototypes...

  11. Investigation of a thermoplastic-powder metallurgy process for the fabrication of porous niobium rods

    International Nuclear Information System (INIS)

    Nordin, D.R.

    1978-06-01

    The feasibility of using a thermoplastic-powder metallurgy technique for the fabrication of porous niobium rods was investigated. Some early problems were overcome to successfully extrude the polymer coated niobium powder into long lengths. The effects of certain process variables were investigated. Residual porosity and extrusion pressure were found to be regulated by the polymer fraction. The procedures for taking the extruded polystyrene--niobium rods through the heat treatments to the final, tin infiltrated stage are explained

  12. Thermoplastic welding apparatus and method

    Energy Technology Data Exchange (ETDEWEB)

    Matsen, Marc R.; Negley, Mark A.; Geren, William Preston; Miller, Robert James

    2017-03-07

    A thermoplastic welding apparatus includes a thermoplastic welding tool, at least one tooling surface in the thermoplastic welding tool, a magnetic induction coil in the thermoplastic welding tool and generally encircling the at least one tooling surface and at least one smart susceptor in the thermoplastic welding tool at the at least one tooling surface. The magnetic induction coil is adapted to generate a magnetic flux field oriented generally parallel to a plane of the at least one smart susceptor.

  13. Material properties and glass transition temperatures of different thermoplastic starches after extrusion processing

    NARCIS (Netherlands)

    Janssen, Léon P.B.M.; Karman, Andre P.; Graaf, Robbert A. de

    Four different starch sources, namely waxy maize, wheat, potato and pea starch were extruded with the plasticizer glycerol, the latter in concentrations of 15, 20 and 25% (w/w). The glass transition temperatures of the resulting thermoplastic products were measured by Dynamic Mechanical Thermal

  14. The reactive extrusion of thermoplastic polyurethane and the effect of the depolymerization reaction

    NARCIS (Netherlands)

    Verhoeven, V. W. A.; Padsalgikar, A. D.; Ganzeveld, K. J.; Janssen, L. P. B. M.

    The reactive extrusion of thermoplastic polyurethane in a corotating twin-screw extruder was investigated. The polyurethane system consisted of a mixture of 2,4-diphenylmethane diisocyanate (2,4-MDI) and 4,4-MDI, methyl-propane-diol and a polyester polyol. An engineering extrusion model was designed

  15. HPFRCC - Extruded Pipes

    DEFF Research Database (Denmark)

    Stang, Henrik; Pedersen, Carsten

    1996-01-01

    The present paper gives an overview of the research onHigh Performance Fiber Reinforced Cementitious Composite -- HPFRCC --pipes recently carried out at Department of Structural Engineering, Technical University of Denmark. The project combines material development, processing technique developme...... of the newly extruded material....

  16. Quality improvement of melt extruded laminar systems using mixture design.

    Science.gov (United States)

    Hasa, D; Perissutti, B; Campisi, B; Grassi, M; Grabnar, I; Golob, S; Mian, M; Voinovich, D

    2015-07-30

    This study investigates the application of melt extrusion for the development of an oral retard formulation with a precise drug release over time. Since adjusting the formulation appears to be of the utmost importance in achieving the desired drug release patterns, different formulations of laminar extrudates were prepared according to the principles of Experimental Design, using a design for mixtures to assess the influence of formulation composition on the in vitro drug release from the extrudates after 1h and after 8h. The effect of each component on the two response variables was also studied. Ternary mixtures of theophylline (model drug), monohydrate lactose and microcrystalline wax (as thermoplastic binder) were extruded in a lab scale vertical ram extruder in absence of solvents at a temperature below the melting point of the binder (so that the crystalline state of the drug could be maintained), through a rectangular die to obtain suitable laminar systems. Thanks to the desirability approach and a reliability study for ensuring the quality of the formulation, a very restricted optimal zone was defined within the experimental domain. Among the mixture components, the variation of microcrystalline wax content played the most significant role in overall influence on the in vitro drug release. The formulation theophylline:lactose:wax, 57:14:29 (by weight), selected based on the desirability zone, was subsequently used for in vivo studies. The plasma profile, obtained after oral administration of the laminar extruded system in hard gelatine capsules, revealed the typical trend of an oral retard formulation. The application of the mixture experimental design associated to a desirability function permitted to optimize the extruded system and to determine the composition space that ensures final product quality. Copyright © 2015 Elsevier B.V. All rights reserved.

  17. Extrusion foaming of protein-based thermoplastic and polyethylene blends

    Science.gov (United States)

    Gavin, Chanelle; Lay, Mark C.; Verbeek, Casparus J. R.

    2016-03-01

    Currently the extrusion foamability of Novatein® Thermoplastic Protein (NTP) is being investigated at the University of Waikato in collaboration with the Biopolymer Network Ltd (NZ). NTP has been developed from bloodmeal (>86 wt% protein), a co-product of the meat industry, by adding denaturants and plasticisers (tri-ethylene glycol and water) allowing it to be extruded and injection moulded. NTP alone does not readily foam when sodium bicarbonate is used as a chemical blowing agent as its extensional viscosity is too high. The thermoplastic properties of NTP were modified by blending it with different weight fractions of linear low density polyethylene (LLDPE) and polyethylene grafted maleic anhydride (PE-g-MAH) compatibiliser. Extrusion foaming was conducted in two ways, firstly using the existing water content in the material as the blowing agent and secondly by adding sodium bicarbonate. When processed in a twin screw extruder (L/D 25 and 10 mm die) the material readily expanded due to the internal moisture content alone, with a conditioned expansion ratio of up to ± 0.13. Cell structure was non-uniform exhibiting a broad range cell sizes at various stages of formation with some coalescence. The cell size reduced through the addition of sodium bicarbonate, overall more cells were observed and the structure was more uniform, however ruptured cells were also visible on the extrudate skin. Increasing die temperature and introducing water cooling reduced cell size, but the increased die temperature resulted in surface degradation.

  18. Review of potential processing techniques for the encapsulation of wastes in thermoplastic polymers

    International Nuclear Information System (INIS)

    Patel, B.R.; Lageraaen, P.R.; Kalb, P.D.

    1995-08-01

    Thermoplastic encapsulation has been extensively studied at Brookhaven National Laboratory's (BNL) Environmental and Waste Technology Center (EWTC) as a waste encapsulation technology applicable to a wide range of waste types including radioactive, hazardous and mixed wastes. Encapsulation involves processing thermoplastic and waste materials into a waste form product by heating and mixing both materials into a homogeneous molten mixture. Cooling of the melt results in a solid monolithic waste form in which contaminants have been completely surrounded by a polymer matrix. Heating and mixing requirements for successful waste encapsulation can be met using proven technologies available in various types of commercial equipment. Processing techniques for thermoplastic materials, such as low density polyethylene (LDPE), are well established within the plastics industry. The majority of commercial polymer processing is accomplished using extruders, mixers or a combination of these technologies. Extruders and mixers are available in a broad range of designs and are used during the manufacture of consumer and commercial products as well as for compounding applications. Compounding which refers to mixing additives such as stabilizers and/or colorants with polymers, is analogous to thermoplastic encapsulation. Several processing technologies were investigated for their potential application in encapsulating residual sorbent waste in selected thermoplastic polymers, including single-screw extruders, twin-screw extruders, continuous mixers, batch mixers as well as other less conventional devices. Each was evaluated based on operational ease, quality control, waste handling capabilities as well as degree of waste pretreatment required. Based on literature review, this report provides a description of polymer processing technologies, a discussion of the merits and limitations of each and an evaluation of their applicability to the encapsulation of sorbent wastes

  19. Extruded ceramic honeycomb and method

    Science.gov (United States)

    Day, J. Paul

    1995-04-04

    Extruded low-expansion ceramic honeycombs comprising beta-spodumene solid solution as the principal crystal phase and with less than 7 weight percent of included mullite are produced by compounding an extrusion batch comprising a lithium aluminosilicate glass powder and a clay additive, extruding a green honeycomb body from the batch, and drying and firing the green extruded cellular honeycomb to crystallize the glass and clay into a low-expansion spodumene ceramic honeycomb body.

  20. Wood thermoplastic composites

    Science.gov (United States)

    Daniel F. Caulfield; Craig Clemons; Rodney E. Jacobson; Roger M. Rowell

    2005-01-01

    The term “wood-plastic composites” refers to any number of composites that contain wood (of any form) and either thermoset or thermoplastic polymers. Thermosets or thermoset polymers are plastics that, once cured, cannot be remelted by heating. These include cured resins, such as epoxies and phenolics, plastics with which the forest products industry is most familiar (...

  1. Erosion in extruder flow

    Science.gov (United States)

    Kaufman, Miron; Fodor, Petru S.

    A detailed analysis of the fluid flow in Tadmor's unwound channel model of the single screw extruder is performed by combining numerical and analytical methods. Using the analytical solution for the longitudinal velocity field (in the limit of zero Reynolds number) allows us to devote all the computational resources solely for a detailed numerical solution of the transversal velocity field. This high resolution 3D model of the fluid flow in a single-screw extruder allows us to identify the position and extent of Moffatt eddies that impede mixing. We further consider the erosion of particles (e.g. carbon-black agglomerates) advected by the polymeric flow. We assume a particle to be made of primary fragments bound together. In the erosion process a primary fragment breaks out of a given particle. Particles are advected by the laminar flow and they disperse because of the shear stresses imparted by the fluid. The time evolution of the numbers of particles of different sizes is described by the Bateman coupled differential equations used to model radioactivity. Using the particle size distribution we compute an entropic fragmentation index which varies from 0 for a monodisperse system to 1 for an extreme poly-disperse system.

  2. Development of a Rapid Thermoplastic Impregnation Device

    NARCIS (Netherlands)

    Weustink, A.P.D.

    2007-01-01

    A melt impregnation device for rapid thermoplastic impregnation of fiber bundles has been developed through modeling and experiments. The basic principles behind the thermoplastic impregnation process are investigated and the properties needed for a successful thermoplastic impregnation device are

  3. In-situ electrical analysis in view of monitoring the processing of thermoplastics

    Science.gov (United States)

    Gonnet, J. M.; Guillet, J.; Ainser, A.; Boiteux, G.; Fulchiron, R.; Seytre, Gerard

    1999-12-01

    In the last recent years, electrical techniques like microdielectrometry have presented an attracting and increasing interest for continuous monitoring, in a nondestructive way, of the advancement of the reaction of thermoset resins under cure. We think that the use of electrical analysis for in situ monitoring of chemical reactions can be extended to get information on thermoplastic and the physical phenomena such sa crystallization or study of residence time distribution in processing machines such as extruders.

  4. Rheological properties of olefinic thermoplastic elastomer blends

    NARCIS (Netherlands)

    Sengers, W.G.F.

    2005-01-01

    Thermoplastic Elastomers (TPE) are a class of materials that have rubber-like properties and can be processed like thermoplastic polymers. In this thesis, the rheological properties of two TPE blends are correlated to their morphology. The thermoplastic vulcanisates (TPV) consist of micron-sized,

  5. Processing and characterization of unidirectional thermoplastic nanocomposites

    Science.gov (United States)

    Narasimhan, Kameshwaran

    The manufacture of continuous fibre-reinforced thermoplastic nanocomposites is discussed for the case of E-Glass reinforced polypropylene (PP) matrix and for E-Glass reinforced Polyamide-6 (Nylon-6), with and without dispersed nanoclay (montmorillonite) platelets. The E-Glass/PP nanocomposite was manufactured using pultrusion, whereas the E-Glass/Nylon-6 nanocomposite was manufactured using compression molding. Mechanical characterization of nanocomposites were performed and compared with traditional microcomposites. Compressive as well as shear strength of nanocomposites was improved by improving the yield strength of the surrounding matrix through the dispersion of nanoclay. Significant improvements were achieved in compressive strength and shear strength with relatively low nanoclay loadings. Initially, polypropylene with and without nanoclay were melt intercalated using a single-screw extruder and the pultruded nanocomposite was fabricated using extruded pre-impregnated (pre-preg) tapes. Compression tests were performed as mandated by ASTM guidelines. SEM and TEM characterization revealed presence of nanoclay in an intercalated and partially exfoliated morphology. Mechanical tests confirmed significant improvements in compressive strength (˜122% at 10% nanoclay loading) and shear strength (˜60% at 3% nanoclay loading) in modified pultruded E-Glass/PP nanocomposites in comparison with baseline properties. Uniaxial tensile tests showed a small increase in tensile strength (˜3.4%) with 3% nanoclay loading. Subsequently, E-Glass/Nylon-6 nanocomposite panels were manufactured by compression molding. Compression tests were performed according to IITRI guidelines, whereas short beam shear and uni-axial tensile tests were performed according to ASTM standards. Mechanical tests confirmed strength enhancement with nanoclay addition, with a significant improvement in compressive strength (50% at 4% nanoclay loading) and shear strength (˜36% at 4% nanoclay loading

  6. The effect of gelatin amount on the properties of PLA/TPS/gelatin extruded sheets

    Directory of Open Access Journals (Sweden)

    Ana Paula de Oliveira Pizzoli

    Full Text Available Abstract Films and sheets composed by poly (lactic acid (PLA/thermoplastic starch (TPS and TPS/gelatin blends have already been produced and characterized in the literature. However, materials produced with these three biopolymers have not been clearly investigated. In this work, extruded sheets were produced with PLA, TPS (glycerol as plasticizer and different amounts of gelatin (0, 1, 3 and 5 wt% in a pilot scale co-rotating twin-screw extruder coupled with a calender. The extruded sheets were characterized in regards to their water solubility, thickness, density, water vapor permeability (WVP, moisture sorption isotherms, mechanical properties and microstructure. The results showed an increase in solubility and WVP besides a decrease of about 30% in tensile strength, Young's modulus and elongation at break. Extruded sheets microstructure revealed smother surfaces and homogeneous morphology with the addition of gelatin. The experiments demonstrated that extrusion and calendering process is a viable way to produce PLA/TPS/gelatin sheets with interesting properties.

  7. Mechanical properties of a new thermoplastic polymer orthodontic archwire

    Energy Technology Data Exchange (ETDEWEB)

    Varela, Juan Carlos; Velo, Marcos [Grupo de investigación en Ortodoncia, Facultad de Odontología, Universidad Santiago de Compostela, Santiago de Compostela (Spain); Espinar, Eduardo; Llamas, Jose Maria [Grupo de investigación en Ortodoncia, Facultad de Odontología, Universidad de Sevilla (Spain); Rúperez, Elisa; Manero, Jose Maria [Dept. C. Materiales e Ing. Metalúrgica, Universitat Politècnica de Catalunya, Centre de Recerca Nanoenginyeria, Member of Biomedical Research Networking Center in Bioengineering, Biomaterials and Nanomedicine, CIBER-BBN (Spain); Javier Gil, F., E-mail: francesc.xavier.gil@upc.edu [Dept. C. Materiales e Ing. Metalúrgica, Universitat Politècnica de Catalunya, Centre de Recerca Nanoenginyeria, Member of Biomedical Research Networking Center in Bioengineering, Biomaterials and Nanomedicine, CIBER-BBN (Spain)

    2014-09-01

    A new thermoplastic polymer for orthodontic applications was obtained and extruded into wires with round and rectangular cross sections. We evaluated the potential of new aesthetic archwire: tensile, three point bending, friction and stress relaxation behaviour, and formability characteristics were assessed. Stresses delivered were generally slightly lower than typical beta-titanium and nickel-titanium archwires. The polymer wire has good instantaneous mechanical properties; tensile stress decayed about 2% over 2 h depending on the initial stress relaxation for up to 120 h. High formability allowed shape bending similar to that associated with stainless steel wires. The friction coefficients were lower than the metallic conventional archwires improving the slipping with the brackets. This new polymer could be a good candidate for aesthetic orthodontic archwires. - Highlights: • A new thermoplastic polymer for orthodontic applications was obtained. • This polymer could be a good candidate for aesthetic orthodontic archwires. • The polymer has good mechanical properties as orthodontic wire coating. • The friction coefficients were lower than the metallic archwires improving the slipping with the brackets. • High formability allowed shape bending similar to that associated with stainless steel wires.

  8. Thermoplastic starch materials prepared from rice starch

    International Nuclear Information System (INIS)

    Pontes, Barbara R.B.; Curvelo, Antonio A.S.

    2009-01-01

    Rice starch is a source still little studied for the preparation of thermoplastic materials. However, its characteristics, such as the presence of proteins, fats and fibers may turn into thermoplastics with a better performance. The present study intends the evaluation of the viability of making starch thermoplastic from rice starch and glycerol as plasticizer. The results of X-ray diffraction and scanning electronic microscopy demonstrate the thermoplastic acquisition. The increase of plasticizer content brings on more hydrophilic thermoplastics with less resistance to tension and elongation at break. (author)

  9. Friction Testing of Thermoplastic Composites

    NARCIS (Netherlands)

    Sachs, Ulrich; Haanappel, Sebastiaan; Rietman, Bert; Akkerman, Remko; Erath, Mark A.

    2011-01-01

    Friction phenomena play a major role in thermoplastic composite forming processes. In order to make use of the large potential these materials have, accurate CAE tools are needed that as a consequence incorporate temperature, pressure and velocity dependent friction behavior. To obtain a sound

  10. FUNCTIONAL PROPERTIES OF DEFATTED CHICKPEA (CICER ARIETINUM, L. FLOUR AS INFLUENCED BY THERMOPLASTIC EXTRUSION

    Directory of Open Access Journals (Sweden)

    Maria Filomena Claret Fernandes de Aguiar VALIM

    2009-07-01

    Full Text Available

    Defatted chickpea (Cicer arietinum, L flour was submitted to thermoplastic extrusion at three feed moisture levels (13%, 18% and 27%. The functional properties of raw and extruded flours were investigated. The nitrogen solubility index of raw chickpea flour was minimum at pH 4.0 but increased at both lower and higher pHs. Extrusion reduced nitrogen solubility drastically for all feed moisture levels. Water and oil absorption capacity were significantly (p O < 05 increased after extrusion treatment. Foam stability could be improved by extrusion and was positively influenced by alkaline pH. It was also verified that extrusion cooking increased significantly (p O < 05 the emulsifying capacity of the extruded flour with 13% moisture level in water.

  11. Properties of extrudates from sorghum varieties | Byaruhanga ...

    African Journals Online (AJOL)

    Physical-chemical properties of the extrudates including, lateral expansion, bulk density, hardness, water absorption index, water solubility index, as well as proximate composition were determined. The extrudates exhibited 240-300% lateral expansion and 0.067-0.095 g cm-3 bulk density. The water absorption index was ...

  12. Interface Properties in Extruded FRC-Materials

    DEFF Research Database (Denmark)

    Stang, Henrik

    1997-01-01

    reinforced cementitious material extruded by the developed process. It is further more shown that the fiber-matrix bond is highly dependent on the relative slip at the interface and a bond-slip relationship is suggested for the extruded material. The observed very high fiber-matrix bond is explained...

  13. Properties of extruded expandable breadfruit products

    Science.gov (United States)

    Dried breadfruit was extruded with a twin screw extruder to develop a value-added expanded fruit product. This research studied the effects of barrel temperature (120-160°C), moisture content (13-25%), feeding rate (13-25 kg/h) and screw speed (115-175rpm) on physicochemical properties (bulk densit...

  14. 49 CFR 192.157 - Extruded outlets.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Extruded outlets. 192.157 Section 192.157 Transportation Other Regulations Relating to Transportation (Continued) PIPELINE AND HAZARDOUS MATERIALS SAFETY... outlets. Each extruded outlet must be suitable for anticipated service conditions and must be at least...

  15. Diamond turning of thermoplastic polymers

    Energy Technology Data Exchange (ETDEWEB)

    Smith, E.; Scattergood, R.O.

    1988-12-01

    Single point diamond turning studies were made using a series of thermoplastic polymers with different glass transition temperatures. Variations in surface morphology and surface roughness were observed as a function of cutting speed. Lower glass transition temperatures facilitate smoother surface cuts and better surface finish. This can be attributed to the frictional heating that occurs during machining. Because of the very low glass transition temperatures in polymeric compared to inorganic glasses, the precision machining response can be very speed sensitive.

  16. [Mechanical properties of thermoplastic materials].

    Science.gov (United States)

    Zhang, Ning; Bai, Yu-xing; Zhang, Kun-ya

    2010-09-14

    To investigate the mechanical properties of various brands of thermoplastic materials under different test conditions so as to analyze their influencing factors so as to provide a reference for improving the effect of invisible orthodontics. Three brands of thermoplastic materials, DR, Biolon and Erkodent, were selected. They were tested by Instron testing machine to measure their maximal stress and modulus under different processing modes, including pre-thermoforming, post-thermoforming and dipped in artificial saliva for two weeks after thermoforming. The data were analyzed by SPSS 11.5. Analyzed the mechanical properties change-trend under each test condition. The modulus (MPa) and maximum stress (MPa) of control group were significantly higher than those of thermoforming group (DR: 9.63±0.68 vs 7.85±0.61, 267±8 vs 199±6; Erkodent: 8.28±0.28 vs 7.59±0.45, 226±6 vs 199±6; Biolon: 8.85±0.41 vs 7.07±0.22, 237±6 vs 169±7, all P<0.05). The modulus (MPa) and maximum stress (MPa) of thermoforming group were significantly lower than those of saliva immersion group (DR: 7.85±0.61 vs 9.14±0.41, 199±6 vs 243±7; Erkodent: 7.59 ± 0.45 vs 8.38±0.29, 199±6 vs 212±7; Biolon: 7.07±0.22 vs 7.90±0.31, 169±7 vs 197±5, all P<0.05). The different brands of thermoplastic materials have different mechanical properties. The different processing modes influence the mechanical properties of thermoplastic materials. The mechanical properties decrease after thermoforming and increase after saliva immersion.

  17. Residual Stresses in Thermoplastic Composites: A Review

    Directory of Open Access Journals (Sweden)

    M.M. Shokrieh

    2008-12-01

    Full Text Available Applications of thermoplastic composites have developed extensively. The thermoplastic composites in comparison with the thermoset composites have many advantages. Thermoplastic composites can be melted and remolded many times. The duration of manufacturing process of these composites is short, producing very tough material, and the welding ability and multiple recyclings are their further advantages. The lack of knowledge in this group of composites is the main obstacle in their development. In this review the research works in the field of residual stresses in thermoplastic composites is presented. First, a literature survey on the available research on residual stresses on thermoplastics and thermoplastic composites reinforced with short fibers is compiled. Moreover a review on the available research on residual stresses on thermoplastic composites reinforced with long fibers is presented as well. The effects of the residual stresses on these composites are discussed. Experimental techniques for the measurement of residual stresses in thermoplastic composites and the methods for reducing the existing residual stresses are studied.

  18. Interlaminar toughness of fusion bonded thermoplastic composites

    NARCIS (Netherlands)

    Sacchetti, Francisco R.

    2017-01-01

    Thermoplastic composites are of increasing interest to the aerospace industry. The melt-processability of the thermoplastic matrix allows for fast manufacturing and assembling techniques, such as thermoforming and fusion bonding, which are also highly suitable for process automation. Fusion bonding

  19. Simulation of shrinkage and warpage of semi-crystalline thermoplastics

    Science.gov (United States)

    Hopmann, Ch.; Borchmann, N.; Spekowius, M.; Weber, M.; Schöngart, M.

    2015-05-01

    Today, the simulation of the injection molding process is state of the art. Besides the simulation of the manufacturing process, commercial simulation tools allow a prediction of the structural properties of the final part. Especially the complex shrinkage and warpage behavior is of interest as it significantly influences the part quality. Although modern simulation tools provide qualitatively correct results for several materials and processing conditions, significant deviations from the real component's behavior can occur for semi-crystalline thermoplastics. One underlying reason is the description on the macro scale used in these simulation tools. However, in semi-crystalline materials significant effects take place on the micro scale, e.g. crystalline superstructures that cannot be neglected. As part of a research project at IKV, investigations are carried out to improve the simulation accuracy of shrinkage and warpage. To point out differences in the accuracy of commercially available simulation tools, a reference part is computed for the materials polypropylene and polyoxymethylene. The results are validated by injection molding experiments. The shrinkage and warpage behavior is characterized by optical measuring technology. In future, models for the description of the pvT behavior of semi-crystalline thermoplastics will be implemented into the software package SphäroSim which was developed at IKV. With this software, crystallization kinetics for semi-crystalline thermoplastics can be calculated on the micro scale. With the newly implemented pvT models the calculation of shrinkage and warpage for semi-crystalline thermoplastics will be enabled on the micro scale.

  20. TEXTURE ANALYSIS OF EXTRUDED APPLE POMACE - WHEAT SEMOLINA BLENDS

    Directory of Open Access Journals (Sweden)

    Ivan Bakalov

    2016-03-01

    Full Text Available Apple pomace - wheat semolina blends were extruded in a laboratory single screw extruder (Brabender 20 DN, Germany. Effects apple pomace content, moisture content, screw speed, and temperature of final cooking zone on texture of extrudates were studied applying response surface methodology. The texture characteristics of the extrudates were measured using a TA.XT Plus Texture Analyser, Stable Micro Systems.

  1. Completely extruded talus without soft tissue attachments

    Science.gov (United States)

    Choi, Young Rak; Jeong, Jae Jung; Lee, Ho Seong; Kim, Sang Woo; Suh, Jin-Soo

    2011-01-01

    A completely extruded talus without any remaining soft tissue attachments is extremely rare. The present report describes treatment of a 45-year-old man who sustained a completely extruded talus injury following a rock-climbing fall. Upon admission, the extruded talus was deep-frozen in our bone bank. The open ankle joint underwent massive wound debridement and irrigation for 3 days. Four days later we performed a primary subtalar fusion between the extruded talus and the calcaneus, anticipating revascularization from the calcaneus. However, aseptic loosening and osteolysis developed around the screw and talus. At 12 months post-trauma we performed a tibiocalcaneal ankle fusion with a femoral head allograft to fill the talar defect. Follow-up at 24 months post-trauma showed the patient had midfoot motion, tibio-talar-calcaneal fusion, and was able partake in 4-hour physical activity twice per week. PMID:24765266

  2. Synthesis and characterization of thermoplastic polyurethane/nanoclay composites

    Energy Technology Data Exchange (ETDEWEB)

    Pizzatto, Leandro [Autotravi Borrachas e Plasticos Ltda, Caxias do Sul (Brazil); Lizot, Analice; Fiorio, Rudinei [Departamento de Engenharia Quimica, Universidade de Caxias do Sul, Caxias do Sul (Brazil); Amorim, Cintia L.; Machado, Giovanna [Programa de Pos-Graduacao em Materiais, Universidade de Caxias do Sul, Caxias do Sul (Brazil); Giovanela, Marcelo [Departamento de Fisica e Quimica, Universidade de Caxias do Sul, Caxias do Sul (Brazil); Zattera, Ademir J. [Departamento de Engenharia Quimica, Universidade de Caxias do Sul, Caxias do Sul (Brazil); Crespo, Janaina S. [Grupo de Materiais Elastomericos, Universidade de Caxias do Sul, Caxias do Sul (Brazil)], E-mail: jscrespo@ucs.br

    2009-03-01

    In this study thermoplastic polyurethane (TPU) composites were obtained with different nanoclay contents (0, 1, 3 for all cases and 10 wt.% in some cases). The nanoclay Cloisite (registered) 30B (C30B) was dispersed in the TPU matrix by melt processing (twin-screw extruder; TPU-E composites) and during bulk polymerization (TPU-S composites). The synthesis method involved the two-step bulk polymerization of polyesterpolyol (molecular weight 2000 g mol{sup -1}) and diphenylmethanediisocyanate (MDI) with 1,4-butanediol as the chain extender. The dispersion state of the nanoclay particles and its effect on the mechanical properties of the composites, before and after ageing, was investigated. The characterization of TPU/nanoclay composites was carried out by means of scanning electron microscopy (SEM) and X-ray diffraction (XRD). The mechanical characterization was performed through determination of the tensile and tear strengths. The TPU-E 3 wt.% composite showed the best improvement with increases in stress and strain at break (28% and 35%, respectively) and energy (88%), compared to the TPU-E (sample without nanoclay)

  3. Physicochemical properties of extruded and non-extruded liposomes containing the hydrophobic drug dexamethasone.

    Science.gov (United States)

    Bhardwaj, Upkar; Burgess, Diane J

    2010-03-30

    The physicochemical and release properties of non-extruded 'multilamellar' and small sonicated and extruded 1,2-dimyristoyl-sn-glycero-3-phosphocholine (DMPC), 1,2-dipalmitoyl-sn-glycero-3-phosphocholine (DPPC) and 1,2-distearoyl-sn-glycero-3-phosphocholine (DSPC) liposomes containing hydrophobic drug dexamethasone were investigated. Non-extruded liposomes had similar diameter, however dexamethasone encapsulation decreased with increase in lipid chain length. Dexamethasone destabilized the liposome membranes as indicated by decrease in enthalpy and increase in the peak width of the main transition. Based on calorimetric analysis, it appeared that dexamethasone and cholesterol were heterogeneously distributed in the non-extruded liposomes. Sonication and extrusion reduced the diameter (DSPC>DPPC>DMPC) and decreased drug encapsulation (approximately 50%). Cholesterol incorporation decreased drug encapsulation in both extruded and non-extruded DMPC liposomes which appeared to be due to structural similarities between cholesterol and dexamethasone. Incorporation of dexamethasone and cholesterol in the same DMPC liposomes caused a marked perturbation in the phase transition. Dexamethasone release from extruded liposomes was fast, while non-extruded liposomes showed slower release. Release was fastest from DMPC liposomes and slowest from liposomes of high phase transition lipid DSPC. Incorporation of cholesterol did not decrease release from DMPC liposomes. These results indicated that change in the physicochemical properties and the phase transition behavior of liposomes, due to processing as well as incorporation of hydrophobic drug dexamethasone, changed their release properties. Copyright (c) 2009 Elsevier B.V. All rights reserved.

  4. Thermoplastic composites for ballistic application

    Science.gov (United States)

    Song, John Whachong

    2003-08-01

    Systematic studies of thermoplastic composites on ballistic impact failure and kinetic energy absorption mechanisms were examined on both semicrystalline and amorphous polymer matrix composites. By taking advantages of the nature of thermoplastic polymers, the main objective of this research was to develop armor grade composites with thermoplastic resin matrices through a understanding of the microscopic as well as macroscopic characteristics of the composites. In both semicrystalline neat resin and composites, the crystal formation and the degree of crystallinity of the polymer matrix were greatly influenced by processing conditions, especially, the cooling rate. As the cooling rate is decreased, more perfect crystal formation and amorphous rearrangements were evident vs cooling at higher rates. The relative degree of crystallinity of semicrystalline matrix composites was calculated using dynamic mechanical analysis (DMA). These values were in good agreement with neat resin values obtained via differantial scanning calorimeter (DSC). Unfortunately, the morphological perfection of the semicrystalline matrix exhibits negligible advantage on ballistic impact resistance. Failure of the composites under ballistic impact was localized and the kinetic energy absorption was low. Amorphous polymers were also greatly influenced by processing conditions. Furthermore, amorphous polymers exhibit large processing windows in terms of processing temperature, which allows the various processing manipulations for ballistic composite fabrication. As increasing processing temperature, glass transition temperature of the polymer and stiffness of the composite increased due to the morphological perfection and level of wetting, respectively. Ballistic impact resistance was found to be inversely proportional to the stiffness of the composites. Fiber wetting characteristics and polymer morphology changes during the cooling process are considered to be major contributors of this behavior

  5. Extrudate Expansion Modelling through Dimensional Analysis Method

    DEFF Research Database (Denmark)

    to describe the extrudates expansion. From the three dimensionless groups, an equation with three experimentally determined parameters is derived to express the extrudate expansion. The model is evaluated with whole wheat flour and aquatic feed extrusion experimental data. The average deviations...... of the correlation are respectively 5.9% and 9% for the whole wheat flour and the aquatic feed extrusion. An alternative 4-coefficient equation is also suggested from the 3 dimensionless groups. The average deviations of the alternative equation are respectively 5.8% and 2.5% in correlation with the same set...

  6. Sensory Properties of Extruded Blends of 'Acha' and Soybean Flour ...

    African Journals Online (AJOL)

    % were extruded in a single screw extruder. A response surface design (central composite nearly orthogonal) was used in the investigation with four independent variables comprising of feed moisture content (FMC), feed composition (FC), ...

  7. Proximate composition and functional properties of extruded snacks ...

    African Journals Online (AJOL)

    Extruded snacks were made from varying combinations of breadfruit and sweet potato flour using a single screw cooking extruder. The proximate composition, functional properties and sensory acceptability of the composite flour and extruded snacks were determined using standard laboratory procedures. Data obtained ...

  8. The extrudate swell of HDPE: Rheological effects

    Science.gov (United States)

    Konaganti, Vinod Kumar; Ansari, Mahmoud; Mitsoulis, Evan; Hatzikiriakos, Savvas G.

    2017-05-01

    The extrudate swell of an industrial grade high molecular weight high-density polyethylene (HDPE) in capillary dies is studied experimentally and numerically using the integral K-BKZ constitutive model. The non-linear viscoelastic flow properties of the polymer resin are studied for a broad range of large step shear strains and high shear rates using the cone partitioned plate (CPP) geometry of the stress/strain controlled rotational rheometer. This allowed the determination of the rheological parameters accurately, in particular the damping function, which is proven to be the most important in simulating transient flows such as extrudate swell. A series of simulations performed using the integral K-BKZ Wagner model with different values of the Wagner exponent n, ranging from n=0.15 to 0.5, demonstrates that the extrudate swell predictions are extremely sensitive to the Wagner damping function exponent. Using the correct n-value resulted in extrudate swell predictions that are in excellent agreement with experimental measurements.

  9. Properties of extruded teff-oat composites

    Science.gov (United States)

    Teff is an ancient grain that is becoming more popular since it is gluten-free and a good source of vitamins, minerals and protein. Relatively little is known about the properties of extruded teff, although the high insoluble fiber and protein contents have been shown to limit expansion. The health ...

  10. Microwave Induced Welding of Carbon Nanotube-Thermoplastic Interfaces for Enhanced Mechanical Strength of 3D Printed Parts

    Science.gov (United States)

    Sweeney, Charles; Lackey, Blake; Saed, Mohammad; Green, Micah

    Three-dimensional (3D) printed parts produced by fused-filament fabrication of a thermoplastic polymer have become increasingly popular at both the commercial and consumer level. The mechanical integrity of these rapid-prototyped parts however, is severely limited by the interfillament bond strength between adjacent extruded layers. In this report we propose for the first time a method for welding thermoplastic interfaces of 3D printed parts using the extreme heating response of carbon nanotubes (CNTs) to microwave energy. To achieve this, we developed a coaxial printer filament with a pure polylactide (PLA) core and a CNT composite sheath. This produces parts with a thin electrically percolating network of CNTs at the interfaces between adjacent extruded layers. These interfaces are then welded together upon microwave irradiation at 2.45GHz. Our patent-pending method has been shown to increase the tensile toughness by 1000% and tensile strength by 35%. We investigated the dielectric properties of the PLA/CNT composites at microwave frequencies and performed in-situ microwave thermometry using a forward-looking infrared (FLIR) camera to characterize the heating response of the PLA/CNT composites upon microwave irradiation.

  11. Multi-scale effects in the consolidation of thermoplastic laminates

    NARCIS (Netherlands)

    Grouve, Wouter Johannes Bernardus; Akkerman, Remko

    2009-01-01

    Consolidation experiments were performed on thermoplastic composite laminates produced by film- stacking. The results suggest that the consolidation takes place in different stages: plastic deformation of the thermoplastic film, meso-impregnation and finally micro-impregnation. However, the

  12. Development of Lignin-Based Polyurethane Thermoplastics

    Energy Technology Data Exchange (ETDEWEB)

    Saito, Tomonori [ORNL; Perkins, Joshua H [ORNL; Jackson, Daniel C [ORNL; Trammell, Neil E [ORNL; Hunt, Marcus A [ORNL; Naskar, Amit K [ORNL

    2013-01-01

    In our continued effort to develop value-added thermoplastics from lignin, here we report utilizing a tailored feedstock to synthesize mechanically robust thermoplastic polyurethanes at very high lignin contents (75 65 wt %). The molecular weight and glass transition temperature (Tg) of lignin were altered through cross-linking with formaldehyde. The cross-linked lignin was coupled with diisocyanate-based telechelic polybutadiene as a network-forming soft segment. The appearance of two Tg s, around 35 and 154 C, for the polyurethanes indicates the existence of two-phase morphology, a characteristic of thermoplastic copolymers. A calculated Flory-Huggins interaction parameter of 7.71 also suggests phase immiscibility in the synthesized lignin polyurethanes. An increase in lignin loading increased the modulus, and an increase in crosslink-density increased the modulus in the rubbery plateau region of the thermoplastic. This path for synthesis of novel lignin-based polyurethane thermoplastics provides a design tool for high performance lignin-based biopolymers.

  13. Designing screws for polymer compounding in twin-screw extruders =

    Science.gov (United States)

    Teixeira, Cristina Ferreira

    Considering its modular construction, co-rotating twin screw extruders can be easily adapted to work with polymeric systems with more stringent specifications. However, their geometrical flexibility makes the performance of these machines strongly dependent on the screw configuration. Therefore, the definition of the adequate screw geometry to use in a specific polymer system is an important process requirement which is currently achieved empirically or using a trial-and-error basis. The aim of this work is to develop an automatic optimization methodology able to define the best screw geometry/configuration to use in a specific compounding/reactive extrusion operation, reducing both cost and time. This constitutes an optimization problem where a set of different screw elements are to be sequentially positioned along the screw in order to maximize the extruder performance. For that, a global modeling program considering the most important physical, thermal and rheological phenomena developing along the axis of an intermeshing co-rotating twin screw extruder was initially developed. The accuracy and sensitivity of the software to changes in the input parameters was tested for different operating conditions and screw configurations using a laboratorial Leistritz LSM 30.34 extruder. Then, this modeling software was integrated into an optimization methodology in order to be possible solving the Twin Screw Configuration Problem. Multi-objective versions of local search algorithms (Two Phase Local Search and Pareto Local Search) and Ant Colony Optimization algorithms were implemented and adapted to deal with the combinatorial, discrete and multi-objective nature of the problem. Their performance was studied making use of the hypervolume indicator and Empirical Attainment Function, and compared with the Reduced Pareto Search Genetic Algorithm (RPSGA) previously developed and applied to this problem. In order to improve the quality of the results and/or to decrease the

  14. Modelling of the viscoelastic behaviour of steel reinforced thermoplastic pipes

    NARCIS (Netherlands)

    Kruijer, M.P.; Warnet, Laurent; Akkerman, Remko

    2006-01-01

    This paper describes the analysis of the time dependent behaviour of a steel reinforced thermoplastic pipe. This new class of composite pipes is constructed of a HDPE (high-density polyethylene) liner pipe, which is over wrapped with two layers of thermoplastic tape. The thermoplastic tapes are

  15. Selecting and designing with the right thermoplastic polymer for your microfluidic chip: a close look into cyclo-olefin polymer

    Science.gov (United States)

    Nevitt, Mark

    2013-03-01

    Engineers who are developing microfluidic devices and bioMEMs for life science applications have many aspects to consider when selecting the proper base materials for constructing a device. While glass and polydimethylsiloxane (PDMS) are the staple materials for proof-of-concept and prototype chip fabrication, they are not a feasible solution for commercial production due to their slow, labor-intensive production rate. Alternatively, a molded or extruded thermoplastic solution can deliver the precision, consistency, and high volume capability required for commercial scale production. Traditional thermoplastics, such as polymethylmethacrylate (PMMA), polycarbonate (PC), and polystyrene (PS), are well known by development engineers in the bioscience community; however, cyclo-olefin polymer (COP), a relative newcomer in the world of plastics, is gaining increasing attention for use in microfluidic devices due to its unique balance of key properties compared to conventional thermoplastics. In this paper, we provide a comprehensive look at the properties which make COP an excellent candidate for providing the flow cell support and reagent storage functions in microfluidic assays. We also explore the processing attributes and capabilities of COP resin and film which are crucial for manufacturing high-performance microfluidic devices.

  16. 3D Printing of a Thermoplastic Shape Memory Polymer using FDM

    Science.gov (United States)

    Zhao, Zhiyang; Weiss, R. A.; Vogt, Bryan

    Shape memory polymers (SMPs) change from a temporary shape to its permanent shape when exposed to an external stimulus. The shape memory relies on the presence of two independent networks. 3D printing provides a facile method to fabricate complex shapes with high degrees of customizability. The most common consumer 3D printing technology is fused deposition modeling (FDM), which relies on the extrusion of a thermoplastic filament to build-up the part in a layer by layer fashion. The material choices for FDM are limited, but growing. The generation of an SMP that is printable by FDM could open SMPs to many new potential applications. In this work, we demonstrate printing of thermally activated SMP using FDM. Partially neutralized poly(ethylene-co-r-methacrylic acid) ionomers (Surlyn by Dupont) was extruded into filaments and used as a model thermoplastic shape memory material. The properties of the SMP part can be readily tuned by print parameters, such as infill density or infill direction without changing the base material. We discuss the performance and characteristics of 3D printed shapes compared to their compression molded analogs.

  17. High Temperature Thermoplastic Additive Manufacturing Using Low-Cost, Open-Source Hardware

    Science.gov (United States)

    Gardner, John M.; Stelter, Christopher J.; Yashin, Edward A.; Siochi, Emilie J.

    2016-01-01

    Additive manufacturing (or 3D printing) via Fused Filament Fabrication (FFF), also known as Fused Deposition Modeling (FDM), is a process where material is placed in specific locations layer-by-layer to create a complete part. Printers designed for FFF build parts by extruding a thermoplastic filament from a nozzle in a predetermined path. Originally developed for commercial printers, 3D printing via FFF has become accessible to a much larger community of users since the introduction of Reprap printers. These low-cost, desktop machines are typically used to print prototype parts or novelty items. As the adoption of desktop sized 3D printers broadens, there is increased demand for these machines to produce functional parts that can withstand harsher conditions such as high temperature and mechanical loads. Materials meeting these requirements tend to possess better mechanical properties and higher glass transition temperatures (Tg), thus requiring printers with high temperature printing capability. This report outlines the problems and solutions, and includes a detailed description of the machine design, printing parameters, and processes specific to high temperature thermoplastic 3D printing.

  18. Preparation and properties of blends of polypropylene and acrylonitril-butadiene-styrene with thermoplastic starch

    International Nuclear Information System (INIS)

    Kaseem, M.; Deri, F.

    2012-01-01

    In the present work the rheological and mechanical properties of polypropylene / thermoplastic starch (PP/TPS) and acrylo nitril-butadiene-styrene/ thermoplastic starch (ABS/TPS) blends were investigated. Starch was plasticised using glycerol and blends were prepared using a laboratory scale with single screw extruder. Rheological properties of the prepared blends were determined using a capillary rheometer. Mechanical properties were studied in term of tensile tests, stress at break, strain at break and young's modulus were determined. Rheological results showed that the blends are pseudo plastic in manner and the true viscosity of Pp/TPS blend decreases with increasing TPS content in the blend until 10%, and at more than 10% TPS it increases with increasing TPS. In ABS/TPS, the true viscosity decreases with increasing TPS content in the blend. The mechanical results showed that in both systems, the stress at break and strain at break decrease with increasing TPS content in the blend while the young's modulus increases with increasing TPS content. The mechanical results shown that the addition of TPS to each of PP and ABS follows the general trend for filler effects on polymer properties. (author)

  19. Effect of reprocessing cycles on the degradation of PP/PBAT-thermoplastic starch blends.

    Science.gov (United States)

    Oliveira, Thainá A; Oliveira, Rosimery R; Barbosa, Renata; Azevedo, Joyce B; Alves, Tatianny S

    2017-07-15

    The solid waste management problems caused by the accumulation of plastics require measures to mitigate the environmental damage, and mechanical recycling of plastics is among the possible solutions. In this context, the present study aimed to evaluate the effects of mechanical recycling on the properties of a polypropylene/poly(butylene adipate co-terephthalate)-thermoplastic starch blend (PP/PBAT-Thermoplastic starch blend) when it was subjected to seven reprocessing cycles by a single-screw extruder. The observations by infrared spectroscopy indicated that the chemical structures of the blend and the polypropylene matrix did not present significant changes with the reprocessing cycles. The X-ray diffraction analyses showed that the PP crystals were most affected when reprocessed in their pure form. The observations by thermogravimetry and differential scanning calorimetry indicated that the thermal stability of the blend was higher than that of polypropylene during the extrusion cycles. The scanning electron microscopy images indicated a weak interfacial interaction between the components of the blend, and the mechanical properties showed that the reprocessing improved the elasticity modulus and yield stress, with a consequential decrease of the impact strength. Copyright © 2017 Elsevier Ltd. All rights reserved.

  20. Reinforcing thermoplastics with hydrogen bonding bridged inorganics

    Energy Technology Data Exchange (ETDEWEB)

    Du Mingliang, E-mail: du@zstu.edu.c [Key Laboratory of Advanced Textile Materials and Manufacturing Technology, Ministry of Education, Zhejiang Sci-Tech University, Hangzhou 310018 (China); Guo Baochun, E-mail: psbcguo@scut.edu.c [Department of Polymer Materials and Engineering, South China University of Technology, Guangzhou 510640 (China); Liu Mingxian; Cai Xiaojia; Jia Demin [Department of Polymer Materials and Engineering, South China University of Technology, Guangzhou 510640 (China)

    2010-01-15

    A new reinforcing strategy for thermoplastics via hydrogen bonding bridged inorganics in the matrix was proposed. The hydrogen bonds could be formed in thermoplastics matrices with the incorporation of a little organics containing hydrogen bonding functionalities. Isotactic polypropylene (PP), polyamide 6 (PA 6), and high density polyethylene (HDPE), together with specific inorganics and organics were utilized to verify the effectiveness of the strategy. The investigations suggest that the hydrogen bonding bridged inorganics led to substantially increased flexural properties. The results of attenuated total refraction Fourier transform infrared spectroscopy (ATR-FTIR) and X-ray photoelectron spectra (XPS) indicate the formation of hydrogen bonding among the inorganics and organics in the composites.

  1. Induction Consolidation of Thermoplastic Composites Using Smart Susceptors

    Energy Technology Data Exchange (ETDEWEB)

    Matsen, Marc R

    2012-06-14

    This project has focused on the area of energy efficient consolidation and molding of fiber reinforced thermoplastic composite components as an energy efficient alternative to the conventional processing methods such as autoclave processing. The expanding application of composite materials in wind energy, automotive, and aerospace provides an attractive energy efficiency target for process development. The intent is to have this efficient processing along with the recyclable thermoplastic materials ready for large scale application before these high production volume levels are reached. Therefore, the process can be implemented in a timely manner to realize the maximum economic, energy, and environmental efficiencies. Under this project an increased understanding of the use of induction heating with smart susceptors applied to consolidation of thermoplastic has been achieved. This was done by the establishment of processing equipment and tooling and the subsequent demonstration of this fabrication technology by consolidating/molding of entry level components for each of the participating industrial segments, wind energy, aerospace, and automotive. This understanding adds to the nation's capability to affordably manufacture high quality lightweight high performance components from advanced recyclable composite materials in a lean and energy efficient manner. The use of induction heating with smart susceptors is a precisely controlled low energy method for the consolidation and molding of thermoplastic composites. The smart susceptor provides intrinsic thermal control based on the interaction with the magnetic field from the induction coil thereby producing highly repeatable processing. The low energy usage is enabled by the fact that only the smart susceptor surface of the tool is heated, not the entire tool. Therefore much less mass is heated resulting in significantly less required energy to consolidate/mold the desired composite components. This energy

  2. Properties of Extruded Disintegrable Metal Composites

    Science.gov (United States)

    Salinas, Bobby; Xu, Zhiyue; Welch, John

    Recently, a lightweight, disintegrable material with high strength and high ductility has been successfully used in oilfield tool applications to save well operation time and cost. The material is a powder metallurgy composite consisting of a metal matrix and mechanical/chemical reinforcements. Warm extrusion was used to produce rods and tubes of the material from cold pressed green preform. Disintegration rates of the extruded materials with different compositions range from 0 - 300 mg/cm2/hr in 3% KCl at 93.3 °C with a strength of > 60 ksi (414 MPa) and ductility of 7 - 15%. This paper presents the micro structure, disintegration, and mechanical properties of the extruded composite. The results prove that disintegration properties can be controlled by altering the chemical composition of the reinforcements while maintaining good strength and ductility.

  3. Extruded plastic scintillator including inorganic powders

    Science.gov (United States)

    Bross, Alan D.; Mellott, Kerry L.; Pla-Dalmau, Anna

    2006-06-27

    A method for producing a plastic scintillator is disclosed. A plurality of nano-sized particles and one or more dopants can be combined with a plastic material for the formation of a plastic scintillator thereof. The nano-sized particles, the dopant and the plastic material can be combined within the dry inert atmosphere of an extruder to produce a reaction that results in the formation of a plastic scintillator thereof and the deposition of energy within the plastic scintillator, such that the plastic scintillator produces light signifying the detection of a radiative element. The nano-sized particles can be treated with an inert gas prior to processing the nano-sized particles, the dopant and the plastic material utilizing the extruder. The plastic scintillator can be a neutron-sensitive scintillator, x-ray sensitive scintillator and/or a scintillator for the detection of minimum ionizing particles.

  4. EXTRUDED POLYSTYRENE FOAM IN FLAT ROOFS

    Directory of Open Access Journals (Sweden)

    Zhukov Aleksey Dmitrievich

    2014-09-01

    Full Text Available In our article we prove the necessity of applying thermal insulation with low water absorption and resistance and preserving mechanical and thermophysical properties in corrosive environment in flat roofs, where there is always a danger of penetrating condensed moisture into the structure. As such material we offered extruded polystyrene foam - heat-insulating polymer material with uniformly distributed closed cells. The products are used in the form of slab insulation and special items - for forming slopes and venting.

  5. Residual stress distribution in extruded polypropylene pipes

    Czech Academy of Sciences Publication Activity Database

    Poduška, Jan; Kučera, J.; Hutař, Pavel; Ševčík, Martin; Křivánek, J.; Sadílek, J.; Náhlík, Luboš

    2014-01-01

    Roč. 2014, č. 40 (2014), s. 88-98 ISSN 0142-9418 R&D Projects: GA ČR(CZ) GAP108/12/1560 Institutional support: RVO:68081723 Keywords : polypropylene * extruded polymer pipe * residual stress * curved beam methodology * numerical simulations Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 2.240, year: 2014 http://www.sciencedirect.com/science/article/pii/S0142941814001809

  6. Thermoplastic film camera for holographic recording

    International Nuclear Information System (INIS)

    Liegeois, C.; Meyrueis, P.

    1982-01-01

    The design thermoplastic-film recording camera and its performance for holography of extended objects are reported. Special corona geometry and accurate control of development heat by constant current heating and high resolution measurement of the develop temperature make easy recording of reproducible, large aperture holograms possible. The experimental results give the transfer characteristics, the diffraction efficiency characteristics and the spatial frequency response. (orig.)

  7. Coal swelling and thermoplasticity under high pressure

    Energy Technology Data Exchange (ETDEWEB)

    Ndaji, F.E.; Butterfield, I.M.; Thomas, K.M. (Newcastle upon Tyne University, Newcastle upon Tyne (United Kingdom). Northern Carbon Research Labs., Dept. of Chemistry)

    1992-01-01

    The literature on the following topics is reviewed: swelling and agglomeration of coal; measurements of swelling index and dilatometric and plastometric properties at high pressures; and the effects of oxidation, tar addition and minerals on high-pressure thermoplastic properties. 34 refs., 6 figs.

  8. The reactive extrusion of thermoplastic polyurethane

    NARCIS (Netherlands)

    Verhoeven, Vincent Wilhelmus Andreas

    2006-01-01

    The objective of this thesis was to increase the understanding of the reactive extrusion of thermoplastic polyurethane. Overall, several issues were identified: • Using a relative simple extrusion model, the reactive extrusion process can be described. This model can be used to further investigate

  9. Identifying thermal breakdown products of thermoplastics.

    Science.gov (United States)

    Guillemot, Marianne; Oury, Benoît; Melin, Sandrine

    2017-07-01

    Polymers processed to produce plastic articles are subjected to temperatures between 150°C and 450°C or more during overheated processing and breakdowns. Heat-based processing of this nature can lead to emission of volatile organic compounds (VOCs) into the thermoplastic processing shop. In this study, laboratory experiments, qualitative and quantitative emissions measurement in thermoplastic factories were carried out. The first step was to identify the compounds released depending on the thermoplastic nature, the temperature and the type of process. Then a thermal degradation protocol that can extrapolate the laboratory results to industry scenarios was developed. The influence of three parameters on released thermal breakdown products was studied: the sample preparation methods-manual cutting, ambient, or cold grinding-the heating rate during thermal degradation-5, 10 20, and 50°C/min-and the decomposition method-thermogravimetric analysis and pyrolysis. Laboratory results were compared to atmospheric measurements taken at 13 companies to validate the protocol and thereby ensure its representativeness of industrial thermal processing. This protocol was applied to most commonly used thermoplastics to determine their thermal breakdown products and their thermal behaviour. Emissions data collected by personal exposure monitoring and sampling at the process emission area show airborne concentrations of detected compounds to be in the range of 0-3 mg/m 3 under normal operating conditions. Laser cutting or purging operations generate higher pollution levels in particular formaldehyde which was found in some cases at a concentration above the workplace exposure limit.

  10. The nutritional properties of extruded and non-extruded corn fiber isolate.

    Science.gov (United States)

    Artz, W E; Warren, C C; Erdman, J W; Villota, R

    1990-01-01

    The feed efficiency and selected organ weights of rats fed diets containing 3 or 7% corn fiber, extruded corn fiber or silica were compared to rats fed a fiber-free diet. No significant differences were found in feed efficiency, spleen, lung or liver weights for any of the treatments relative to the fiber-free control diet.

  11. Fuzzy logic application for extruders replacement problem

    Directory of Open Access Journals (Sweden)

    Edison Conde Perez dos Santos

    2017-03-01

    Full Text Available In a scenario of uncertainty and imprecision, before taking the replacement analysis, a manager needs to consider the uncertain reality of a problem. In this scenario, the fuzzy logic makes an excellent option. Therefore, it is necessary to make a decision based on the fuzzy model. This study is based on the comparison of two methodologies used in the problem of asset replacement. The study, thus, was based on a comparison between two extruders for polypropylene yarn bibliopegy, comparing mainly the costs involved in maintaining the equipment.

  12. The structure of extruded NiAl

    Science.gov (United States)

    Baker, I.; Schulson, E. M.

    1984-01-01

    The deformation structure of Ni-rich NiAl extruded at 550 C has been characterized by transmission electron microscopy and by optical microscopy. Dislocations having a(100) Burgers vectors were found as complex networks, tangles, and prismatic loops. a(110) dislocations, which were rare, were concluded to arise from reactions of a(100) dislocations. Evidence of recovery and recrystallization was obtained. Extrusion was deemed to have been possible by the operation of (hko)(001) slip systems (often in plane strain flow) plus diffusion-assisted processes.

  13. Extruded plastic counters with WLS fiber readout

    CERN Document Server

    Kudenko, Yu G; Mayatski, V A; Mineev, O V; Yershov, N V

    2001-01-01

    Extruded plastic scintillation counters with WLS fiber readout are described. For a 7 mm thick counter with 4.3 m long double-clad fibers spaced at 7 mm a light yield of 18.7 photoelectrons/MeV and a time resolution of 0.71 ns (sigma) were obtained. A prototype photon veto module consisting of 10 layers of 7 mm thick grooved plastic slabs interleaved with 1 mm lead sheets was also tested, which yielded 122 photoelectrons per minimum ionizing particle and time resolution of 360 ps.

  14. Continuous welding of unidirectional fiber reinforced thermoplastic tape material

    Science.gov (United States)

    Schledjewski, Ralf

    2017-10-01

    Continuous welding techniques like thermoplastic tape placement with in situ consolidation offer several advantages over traditional manufacturing processes like autoclave consolidation, thermoforming, etc. However, still there is a need to solve several important processing issues before it becomes a viable economic process. Intensive process analysis and optimization has been carried out in the past through experimental investigation, model definition and simulation development. Today process simulation is capable to predict resulting consolidation quality. Effects of material imperfections or process parameter variations are well known. But using this knowledge to control the process based on online process monitoring and according adaption of the process parameters is still challenging. Solving inverse problems and using methods for automated code generation allowing fast implementation of algorithms on targets are required. The paper explains the placement technique in general. Process-material-property-relationships and typical material imperfections are described. Furthermore, online monitoring techniques and how to use them for a model based process control system are presented.

  15. The evaluation of epoxy thermoplastic pavement marking material in Virginia : the application : interim report.

    Science.gov (United States)

    1983-01-01

    Epoxy Thermoplastic (ETP) is a recently developed epoxy-resin-based thermoplastic pavement marking material being promoted by the Federal Highway Administration as a possible substitute for conventional traffic paints and thermoplastics. Its reported...

  16. Microscale patterning of thermoplastic polymer surfaces by selective solvent swelling.

    Science.gov (United States)

    Rahmanian, Omid; Chen, Chien-Fu; DeVoe, Don L

    2012-09-04

    A new method for the fabrication of microscale features in thermoplastic substrates is presented. Unlike traditional thermoplastic microfabrication techniques, in which bulk polymer is displaced from the substrate by machining or embossing, a unique process termed orogenic microfabrication has been developed in which selected regions of a thermoplastic surface are raised from the substrate by an irreversible solvent swelling mechanism. The orogenic technique allows thermoplastic surfaces to be patterned using a variety of masking methods, resulting in three-dimensional features that would be difficult to achieve through traditional microfabrication methods. Using cyclic olefin copolymer as a model thermoplastic material, several variations of this process are described to realize growth heights ranging from several nanometers to tens of micrometers, with patterning techniques include direct photoresist masking, patterned UV/ozone surface passivation, elastomeric stamping, and noncontact spotting. Orogenic microfabrication is also demonstrated by direct inkjet printing as a facile photolithography-free masking method for rapid desktop thermoplastic microfabrication.

  17. Flexoelectricity in several thermoplastic and thermosetting polymers

    Science.gov (United States)

    Chu, Baojin; Salem, D. R.

    2012-09-01

    The flexoelectricity of several thermoplastic and thermosetting polymers was investigated by testing the dielectric polarization response under bending deformation of polymer cantilevers. All the polymers studied showed a flexoelectric response with a flexoelectric coefficient of the order of the 10-9-10-8 C/m. Based on a comparison of the flexoelectric response of the different polymers studied, we discuss factors that may influence the generation of flexoelectricity in polymeric materials.

  18. Thermoplastic polyurethane as a mechanochromic strain sensor

    Science.gov (United States)

    Cellini, Filippo; Khapli, Sachin; Peterson, Sean D.; Porfiri, Maurizio

    2015-04-01

    Mechanochromism of polymer-dye blends can be used to formulate novel pressure sensors for fluid mechanics and hydrology, where the use of traditional electromechanical transducers may be limited by environmental factors. Here, we investigate optomechanical properties of a mechanochromic blend of thermoplastic polyurethane and 0.5 wt% bis(benzoxazolyl)stilbene fluorescent dye. We characterize the response of this soft active material in a stress relaxation test by simultaneous acquisition of the tensile load, the mechanical deformation, and the fluorescence emission.

  19. The counter-rotating twin screw extruder as a polymerization reactor

    NARCIS (Netherlands)

    Ganzeveld, Klaassien Jakoba

    1992-01-01

    The goal of the research was to examine the possibilities of this type of extruder as a polymerization reactor, and to develop models of the extruder reactor which accurately describe the reaction progress in the extruder. See summary

  20. Investigation of heat transfer for extruded polymers cooled in water

    CSIR Research Space (South Africa)

    Kumar, R

    2015-10-01

    Full Text Available to be extruded before they are fabricated for end users. The work described in this paper has been divided in two parts. In the first part PE, PP and PLA are subjected to extrusion and the extruded polymers are allowed to pass in a water bath having still water...

  1. Properties of extruded chia-corn meal puffs

    Science.gov (United States)

    This study investigated the properties of extruded corn meal puffs containing chia. Mixtures of corn meal and chia seeds (0-20%) were processed in a laboratory-scale twin-screw extruder at different moisture contents (18-22%) and final heating zone temperatures (120-160 °C). Extrusion processing pro...

  2. Experimental investigation into the feasibility of an extruded wing

    Science.gov (United States)

    Morelli, P.; Romeo, G.

    1979-01-01

    Fabrications of extruded aluminum alloy structures are reviewed. The design criteria and the fabrication of the main structure of a sailplane wing made of a few extruded profiles longitudinally connected one to the other are illustrated. Structural tests recently carried out are reported upon.

  3. Correlation of Product Quality of Extruded Sorghum Products to ...

    African Journals Online (AJOL)

    Correlation of Product Quality of Extruded Sorghum. Products to Extent of Starch Gelatinization 1. F.l. Muranga. Department of Food Science and Technology, Makerere University,. P.O. Box 7062, Kampala, Uganda. (Accepted for publication in June, 1992). Abstract. A comparison was made of extrudes made from pure ...

  4. Textile impregnation with thermoplastic resin - models and application

    NARCIS (Netherlands)

    Loendersloot, Richard; Grouve, Wouter Johannes Bernardus; Lamers, E.A.D.; Wijskamp, Sebastiaan; Kelly, P.A.; Bickerton, S.; Lescher, P.; Govignon, Q.

    2012-01-01

    One of the key issues of the development of cost-effective thermoplastic composites for the aerospace industry is the process quality control. A complete, void free impregnation of the textile reinforcement by the thermoplastic resin is an important measure of the quality of composites. The

  5. Blending Novatein¯ thermoplastic protein with PLA for carbon dioxide assisted batch foaming

    Science.gov (United States)

    Walallavita, Anuradha; Verbeek, Casparus J. R.; Lay, Mark

    2016-03-01

    The convenience of polymeric foams has led to their widespread utilisation in everyday life. However, disposal of synthetic petroleum-derived foams has had a detrimental effect on the environment which needs to be addressed. This study uses a clean and sustainable approach to investigate the foaming capability of a blend of two biodegradable polymers, polylactic acid (PLA) and Novatein® Thermoplastic Protein (NTP). PLA, derived from corn starch, can successfully be foamed using a batch technique developed by the Biopolymer Network Ltd. NTP is a patented formulation of bloodmeal and chemical additives which can be extruded and injection moulded similar to other thermoplastics. However, foaming NTP is a new area of study and its interaction with blowing agents in the batch process is entirely unknown. Subcritical and supercritical carbon dioxide have been examined individually in two uniquely designed pressure vessels to foam various compositions of NTP-PLA blends. Foamed material were characterised in terms of expansion ratio, cell size, and cellular morphology in order to study how the composition of NTP-PLA affects foaming with carbon dioxide. It was found that blends with 5 wt. % NTP foamed using subcritical CO2 expanded up to 11 times due to heterogeneous nucleation. Morphology analysis using scanning electron microscopy showed that foams blown with supercritical CO2 had a finer cell structure with consistent cell size, whereas, foams blown with subcritical CO2 ranged in cell size and showed cell wall rupture. Ultimately, this research would contribute to the production of a biodegradable foam material to be used in packaging applications, thereby adding to the application potential of NTP.

  6. Blending Novatein{sup ®} thermoplastic protein with PLA for carbon dioxide assisted batch foaming

    Energy Technology Data Exchange (ETDEWEB)

    Walallavita, Anuradha, E-mail: asw15@students.waikato.ac.nz; Verbeek, Casparus J. R., E-mail: jverbeek@waikato.ac.nz; Lay, Mark, E-mail: mclay@waikato.ac.nz [University of Waikato, Hamilton 3240 (New Zealand)

    2016-03-09

    The convenience of polymeric foams has led to their widespread utilisation in everyday life. However, disposal of synthetic petroleum-derived foams has had a detrimental effect on the environment which needs to be addressed. This study uses a clean and sustainable approach to investigate the foaming capability of a blend of two biodegradable polymers, polylactic acid (PLA) and Novatein® Thermoplastic Protein (NTP). PLA, derived from corn starch, can successfully be foamed using a batch technique developed by the Biopolymer Network Ltd. NTP is a patented formulation of bloodmeal and chemical additives which can be extruded and injection moulded similar to other thermoplastics. However, foaming NTP is a new area of study and its interaction with blowing agents in the batch process is entirely unknown. Subcritical and supercritical carbon dioxide have been examined individually in two uniquely designed pressure vessels to foam various compositions of NTP-PLA blends. Foamed material were characterised in terms of expansion ratio, cell size, and cellular morphology in order to study how the composition of NTP-PLA affects foaming with carbon dioxide. It was found that blends with 5 wt. % NTP foamed using subcritical CO{sub 2} expanded up to 11 times due to heterogeneous nucleation. Morphology analysis using scanning electron microscopy showed that foams blown with supercritical CO{sub 2} had a finer cell structure with consistent cell size, whereas, foams blown with subcritical CO{sub 2} ranged in cell size and showed cell wall rupture. Ultimately, this research would contribute to the production of a biodegradable foam material to be used in packaging applications, thereby adding to the application potential of NTP.

  7. Thermoplastic microcantilevers fabricated by nanoimprint lithography

    DEFF Research Database (Denmark)

    Greve, Anders; Keller, Stephan Urs; Vig, Asger Laurberg

    2010-01-01

    Nanoimprint lithography has been exploited to fabricate micrometre-sized cantilevers in thermoplastic. This technique allows for very well defined microcantilevers and gives the possibility of embedding structures into the cantilever surface. The microcantilevers are fabricated in TOPAS and are up...... to 500 μm long, 100 μm wide, and 4.5 μm thick. Some of the cantilevers have built-in ripple surface structures with heights of 800 nm and pitches of 4 μm. The yield for the cantilever fabrication is 95% and the initial out-of-plane bending is below 10 μm. The stiffness of the cantilevers is measured...

  8. Acetylation of rice straw for thermoplastic applications.

    Science.gov (United States)

    Zhang, Guangzhi; Huang, Kai; Jiang, Xue; Huang, Dan; Yang, Yiqi

    2013-07-01

    An inexpensive and biodegradable thermoplastic was developed through acetylation of rice straw (RS) with acetic anhydride. Acetylation conditions were optimized. The structure and properties of acetylated RS were characterized by fourier transform infrared (FTIR), solid-state (13)C NMR spectroscopy, X-ray diffractometer (XRD), scanning electron microscope (SEM), differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). The results showed that acetylation of RS has successfully taken place, and comparing with raw RS, the degree of crystallinity decreased and the decomposition rate was slow. The acetylated RS has got thermoplasticity when weight ratio of RS and acetic anhydride was 1:3, using sulphuric acid (9% to RS) as catalyst in glacial acetic acid 35°C for 12h, and the dosage of solvent was 9 times RS, in which weight percent gain (WPG) of the modified RS powder was 35.5% and its percent acetyl content was 36.1%. The acetylated RS could be formed into transparent thin films with different amount of plasticizer diethyl phthalate (DEP) using tape casting technology. Copyright © 2013 Elsevier Ltd. All rights reserved.

  9. Low Cost Processing of Commingled Thermoplastic Composites

    Science.gov (United States)

    Chiasson, Matthew Lee

    A low cost vacuum consolidation process has been investigated for use with commingled thermoplastic matrix composites. In particular, the vacuum consolidation behaviour of commingled polypropylene/glass fibre and commingled nylon/carbon fibre precursors were studied. Laminates were consolidated in a convection oven under vacuum pressure. During processing, the consolidation of the laminate packs was measured by use of non-contact eddy current sensors. The consolidation curves are then used to tune an empirical consolidation model. The overall quality of the resulting laminates is also discussed. Dynamic mechanical analysis, differential scanning calorimetry and mechanical tensile testing were also performed in order to determine the effects of varying processing parameters on the physical and mechanical properties of the laminates. Through this analysis, it was determined that the nylon/carbon fibre blend was not suitable for vacuum consolidation, while the polypropylene/glass fibre blend is a viable option for vacuum consolidation. The ultimate goal of this work is to provide a foundation from which low cost unmanned aerial vehicle (UAV) components can be designed and manufactured from thermoplastic matrix composites using a low cost processing technique as an alternative to traditional thermoset composite materials.

  10. Tough and Sustainable Graft Block Copolymer Thermoplastics

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Jiuyang; Li, Tuoqi; Mannion, Alexander M.; Schneiderman, Deborah K.; Hillmyer, Marc A.; Bates, Frank S. (UMM)

    2016-03-15

    Fully sustainable poly[HPMC-g-(PMVL-b-PLLA)] graft block copolymer thermoplastics were prepared from hydroxypropyl methylcellulose (HPMC), β-methyl-δ-valerolactone (MVL), and l-lactide (LLA) using a facile two-step sequential addition approach. In these materials, rubbery PMVL functions as a bridge between the semirigid HPMC backbone and the hard PLLA end blocks. This specific arrangement facilitates PLLA crystallization, which induces microphase separation and physical cross-linking. By changing the backbone molar mass or side chain composition, these thermoplastic materials can be easily tailored to access either plastic or elastomeric behavior. Moreover, the graft block architecture can be utilized to overcome the processing limitations inherent to linear block polymers. Good control over molar mass and composition enables the deliberate design of HPMC-g-(PMVL-b-PLLA) samples that are incapable of microphase separation in the melt state. These materials are characterized by relatively low zero shear viscosities in the melt state, an indication of easy processability. The simple and scalable synthetic procedure, use of inexpensive and renewable precursors, and exceptional rheological and mechanical properties make HPMC-g-(PMVL-b-PLLA) polymers attractive for a broad range of applications.

  11. The Effect of Elasticityon the Extrudate Swell of Molten Polymers

    Science.gov (United States)

    Hatzikiriakos, Savvas; Konaganti, Vinod Kumar; UBC Team

    2016-11-01

    The extrudate swell of an industrial grade high molecular weight high-density polyethylene (HDPE) in capillary dies is studied using the integral K-BKZ constitutive model. The non-linear viscoelastic flow properties of the polymer resin are studied for a broad range of large step shear strains and high shear rates using the cone partitioned plate (CPP) geometry of the stress/strain controlled rotational rheometer. This allowed the determination of the rheological parameters accurately, in particular the damping function, which is proven to be the most important in simulating transient flows such as extrudate swell. A series of simulations performed using the integral K-BKZ Wagner model with different values of the Wagner exponent n, ranging from n = 0.15 to 0.5, demonstrates that the extrudate swell predictions are extremely sensitive to the Wagner damping function exponent. Using the correct n - value resulted in extrudate swell predictions that are in excellent agreement with experimental measurements. .

  12. Advanced applications of numerical modelling techniques for clay extruder design

    Science.gov (United States)

    Kandasamy, Saravanakumar

    Ceramic materials play a vital role in our day to day life. Recent advances in research, manufacture and processing techniques and production methodologies have broadened the scope of ceramic products such as bricks, pipes and tiles, especially in the construction industry. These are mainly manufactured using an extrusion process in auger extruders. During their long history of application in the ceramic industry, most of the design developments of extruder systems have resulted from expensive laboratory-based experimental work and field-based trial and error runs. In spite of these design developments, the auger extruders continue to be energy intensive devices with high operating costs. Limited understanding of the physical process involved in the process and the cost and time requirements of lab-based experiments were found to be the major obstacles in the further development of auger extruders.An attempt has been made herein to use Computational Fluid Dynamics (CFD) and Finite Element Analysis (FEA) based numerical modelling techniques to reduce the costs and time associated with research into design improvement by experimental trials. These two techniques, although used widely in other engineering applications, have rarely been applied for auger extruder development. This had been due to a number of reasons including technical limitations of CFD tools previously available. Modern CFD and FEA software packages have much enhanced capabilities and allow the modelling of the flow of complex fluids such as clay.This research work presents a methodology in using Herschel-Bulkley's fluid flow based CFD model to simulate and assess the flow of clay-water mixture through the extruder and the die of a vacuum de-airing type clay extrusion unit used in ceramic extrusion. The extruder design and the operating parameters were varied to study their influence on the power consumption and the extrusion pressure. The model results were then validated using results from

  13. Extruded Films From Modified Polypropylene Resin: Dielectric and Breakdown Studies

    Science.gov (United States)

    1992-04-01

    antioxidants which would be normally adsorbed on powdered resin surfaces. These species would have become trapped within the PP film during melt extrusion ...AD-A261 382 SResearch and Development Technical Report SLCET-TR-91-29 EXTRUDED FILMS FROM MODIFIED POLYPROPYLENE RESIN: DIELECTRIC AND BREAKDOWN...Auq 91 ’ m u’ . .. . . -. ;M A . .. . .AS EXTRUDED FILMS FROM MODIFIED POLYPROPYLENE RESIN: PE: 61102 DIELECTRIC AND BREAKDOWN STUDIES PR: ILI B

  14. Non-contact inline monitoring of thermoplastic CFRP tape quality using air-coupled ultrasound

    Science.gov (United States)

    Essig, W.; Fey, P.; Meiler, S.; Kreutzbruck, M.

    2017-02-01

    Beginning with the aerospace industry, fiber reinforced plastics have spread towards many applications such as automotive, civil engineering as well as sports and leisure articles. Their superior strength and stiffness to mass ratio made them the number one material for achieving high performance. Especially continuous fiber reinforced plastics allow for the construction of structures which are custom tailored to their mechanical loads by adjusting the paths of the fibers to the loading direction. The two main constituents of CFRP are carbon fibers and matrix. Two possibilities for matrix material exist: thermosetting and thermoplastic matrix. While thermosetting matrix may yield better properties with respect to thermal loads, thermoplasticity opens a wide range of applications due to weldability, shapeability, and compatibility to e.g. injection molded thermoplastic materials. Thin (0.1 mm) thermoplastic continuous fiber CFRP tapes with a width of 100 mm were examined using air-coupled ultrasound. Transducers were arranged in reflection as well as transmission setup. By slanted incidence of the ultrasound on the tape surface, guided waves were excited in the material in fiber direction and perpendicular to the fiber direction. Artificial defects - fiber cuts, matrix cuts, circular holes, low velocity impacts from tool drop, and sharp bends - were produced. Experiments on a stationary tape showed good detectability of all artificial defects by guided waves. Also the effects of variation in material properties, fiber volume content and fiber matrix adhesion being the most relevant, on guided wave propagation were examined, to allow for quality assessment. Guided wave measurements were supported by destructive analysis. Also an apparatus containing one endless loop of CFRP tape was constructed and built to simulate inline testing of CFRP tapes, as it would be employed in a CFRP tape production environment or at a CFRP tape processing facility. The influences of tape

  15. Acceptability and characterization of extruded pinto, navy and black beans.

    Science.gov (United States)

    Simons, Courtney W; Hall, Clifford; Tulbek, Mehmet; Mendis, Mihiri; Heck, Taylor; Ogunyemi, Samuel

    2015-08-30

    Consumption of dry beans has been relatively flat over the last decade. Creating new bean products may increase the consumption of beans and allow more consumers to obtain the health benefits of beans. In this study, pinto, navy and black beans were milled and the resulting flours extruded into puffs. Unflavored extruded puffs were evaluated by untrained panelists using a hedonic scale for appearance, flavor, texture and overall acceptability. The compositions of raw flours and extrudates were characterized. Sensory results indicated that all beans met or exceeded the minimum requirement for acceptability. Overall acceptability of navy and pinto beans was not significantly different, while acceptability of black bean puffs was significantly lower. Total protein (198-217 g kg(-1)) in extrudates was significantly different among the three beans. Total starch ranged from 398 to 406 g kg(-1) and was not significantly different. Resistant starch, total extractable lipid and raffinose contents were significantly reduced by extrusion. Extrusion did not affect crude fiber and phytic acid contents. The minimal effects on protein and fiber contents, the significant reduction in raffinose content and the acceptability of the unflavored extruded puffs support using various bean flours as ingredients in extruded puffed products. © 2014 Society of Chemical Industry.

  16. Upgrading of the extruder screw design for secondary polymers processing

    Directory of Open Access Journals (Sweden)

    Володимир Валентинович Кухар

    2017-06-01

    Full Text Available Some methods of polymeric materials waste recycling have been analyzed in this paper and the prospects of the theory development as well as extrusion technology and co-extruding processes have been shown. The purpose of this work was an analytical research of the backpressure in different sectors of the extruder when the pressed bulk moves through it and improvement of the working conditions of the device to fit the technology of plastics waste processing. The recommendations as to the calculation of the required design parameters of the screw, as the main structural element of the extruder, have been developed as a result of research, which makes it possible to achieve better processing of the pressed bulk under specified temperature and rate conditions due to the levelling of the backpressure and pumping effect in all sections of the device. The proposed upgrading provides productivity levelling in all sections of the extruder, which excludes intermittent work, breaks and thickness unevenness of the manufactured products. Through the analytical consideration of the extrusion process theory in various sectors of the extruder, which are characterized by different temperature conditions and the pumping effect, the equation for calculating of the auger screw inclination angle for each sector of the extruder has been obtained which makes it possible to improve the machine design. The example of the calculation of the screw design parameters for physical and chemical characteristics of low-pressure polyethylene under the conditions of its processing has been furnished

  17. Optimization and Numerical Simulation of Outlet of Twin Screw Extruder

    Directory of Open Access Journals (Sweden)

    Zhang Yuan

    2018-01-01

    Full Text Available In view of the unreasonable design of non-intermeshing counter-rotating twin screw extruder die, the problem of productivity reduction was discussed. Firstly, the mathematical model of extruder productivity was established. The extruder die model was improved. Secondly, the force analysis of twin screw extruder physical model was carried out. Meanwhile, A combination of mechanical analysis and numerical simulation was adopted. The velocity field, pressure field and viscosity field were calculated by Mini-Element interpolation method, linear interpolation method and Picard iterative convergence method respectively. The influence of die model on the quantity of each field before and after improvement was analyzed. The results show that the improved model had increased the rheological parameters of the flow field, the leakage and reverse flow decreased. Through post-processing calculation, the productivity of the third dies extruder was 10% higher than before. The research results provide a theoretical basis for the design and optimization of die model of non intermeshing counter-rotating twin screw extruder.

  18. Thermal monitoring of the thermoplastic injection molding process with FBGs

    Science.gov (United States)

    Alberto, Nélia J.; Nogueira, Rogério N.; Neto, Victor F.

    2014-08-01

    Injection molding is an important polymer processing method for manufacturing plastic components. In this work, the thermal monitoring of the thermoplastic injection molding is presented, since temperature is a critical parameter that influences the process features. A set of fiber Bragg gratings were multiplexed, aiming a two dimensional monitoring of the mold. The results allowed to identify the different stages of the thermoplastic molding cycle. Additionally, the data provide information about the heat transfer phenomena, an important issue for the thermoplastic injection sector, and thus for an endless number of applications that employ this type of materials.

  19. Production and 3D printing processing of bio-based thermoplastic filament

    Directory of Open Access Journals (Sweden)

    Gkartzou Eleni

    2017-01-01

    Full Text Available In this work, an extrusion-based 3D printing technique was employed for processing of biobased blends of Poly(Lactic Acid (PLA with low-cost kraft lignin. In Fused Filament Fabrication (FFF 3D printing process, objects are built in a layer-by-layer fashion by melting, extruding and selectively depositing thermoplastic fibers on a platform. These fibers are used as building blocks for more complex structures with defined microarchitecture, in an automated, cost-effective process, with minimum material waste. A sustainable material consisting of lignin biopolymer blended with poly(lactic acid was examined for its physical properties and for its melt processability during the FFF process. Samples with different PLA/lignin weight ratios were prepared and their mechanical (tensile testing, thermal (Differential Scanning Calorimetry analysis and morphological (optical and scanning electron microscopy, SEM properties were studied. The composition with optimum properties was selected for the production of 3D-printing filament. Three process parameters, which contribute to shear rate and stress imposed on the melt, were examined: extrusion temperature, printing speed and fiber’s width varied and their effect on extrudates’ morphology was evaluated. The mechanical properties of 3D printed specimens were assessed with tensile testing and SEM fractography.

  20. Relationship between fiber degradation and residence time distribution in the processing of long fiber reinforced thermoplastics

    Directory of Open Access Journals (Sweden)

    2008-08-01

    Full Text Available Long fiber reinforced thermoplastics (LFT were processed by in-line compounding equipment with a modified single screw extruder. A pulse stimulus response technique using PET spheres as the tracer was adopted to obtain residence time distribution (RTD of extrusion compounding. RTD curves were fitted by the model based on the supposition that extrusion compounding was the combination of plug flow and mixed flow. Characteristic parameters of RTD model including P the fraction of plug flow reactor (PFR and d the fraction of dead volume of continuous stirred tank reactor (CSTR were used to associate with fiber degradation presented by fiber length and dispersion. The effects of screw speed, mixing length and channel depth on RTD curves, and characteristic parameters of RTD models as well as their effects on the fiber degradation were investigated. The influence of shear force with different screw speeds and variable channel depth on fiber degradation was studied and the main impetus of fiber degradation was also presented. The optimal process for obtaining the balance of fiber length and dispersion was presented.

  1. The melt/shrink effect of low density thermoplastics insulates: Cone calorimeter tests

    Directory of Open Access Journals (Sweden)

    Xu Qiang

    2017-01-01

    Full Text Available The melt/shrink effects on the fire behavior of low density thermoplastic foam have been studied in a cone calorimeter. The experiments have been performed with four samples of expanded polystyrene foams having different thicknesses and two extruded polystyrene foams. Decrease in surface area and increase in density, characterizing the melt/shrink effect have been measured at different incident heat fluxes. Three of these foams tested have been also examined by burning tests at an incident heat flux of 50 kW/m2. It was assessed that the fire behavior predictions based the current literature models provided incorrect results if the cone test results were applied directly. However, the correct models provided adequate results when the initial burning area and the density of the molten foam were used to correct the initial cone calorimeter data. This communication refers to the fact that both the effective burning area and the density of the molten foam affect the cone calorimeter data, which requires consequent corrections to attain adequate predictions of models about the materials fire behavior.

  2. Toughening of Poly(lactic acid and Thermoplastic Cassava Starch Reactive Blends Using Graphene Nanoplatelets

    Directory of Open Access Journals (Sweden)

    Anibal Bher

    2018-01-01

    Full Text Available Poly(lactic acid (PLA was reactively blended with thermoplastic cassava starch (TPCS and functionalized with commercial graphene (GRH nanoplatelets in a twin-screw extruder, and films were produced by cast-film extrusion. Reactive compatibilization between PLA and TPCS phases was reached by introducing maleic anhydride and a peroxide radical during the reactive blending extrusion process. Films with improved elongation at break and toughness for neat PLA and PLA-g-TPCS reactive blends were obtained by an addition of GRH nanoplatelets. Toughness of the PLA-g-TPCS-GRH was improved by ~900% and ~500% when compared to neat PLA and PLA-g-TPCS, respectively. Crack bridging was established as the primary mechanism responsible for the improvement in the mechanical properties of PLA and PLA-g-TPCS in the presence of the nanofiller due to the high aspect ratio of GRH. Scanning electron microscopy images showed a non-uniform distribution of GRH nanoplatelets in the matrix. Transmittance of the reactive blend films decreased due to the TPCS phase. Values obtained for the reactive blends showed ~20% transmittance. PLA-GRH and PLA-g-TPCS-GRH showed a reduction of the oxygen permeability coefficient with respect to PLA of around 35% and 50%, respectively. Thermal properties, molecular structure, surface roughness, XRD pattern, electrical resistivity, and color of the films were also evaluated. Biobased and compostable reactive blend films of PLA-g-TPCS compounded with GRH nanoplatelets could be suitable for food packaging and agricultural applications.

  3. Mechanical and Thermal Properties and Morphology of Thermoplastic Polyurethane (TPU/Clay Composites

    Directory of Open Access Journals (Sweden)

    Leandro Pizzatto

    2015-11-01

    Full Text Available In this study, thermoplastic polyurethane (TPU composites were prepared with different nanoclay contents (1, 3 and 10 wt%. The nanoclay Cloisite ®30B (C30B was dispersed in the TPU matrix by melt processing using a twin-screw extruder. The synthesis method of TPU involved the two-step bulk polymerization of polyesterpolyol and 4,4’ diphenylmethanediisocyanate with butane-1,4-diol as the chain extender. The dispersion of the nanoclay particles and its effect on the mechanical and thermal properties of the composites was investigated. The characterization of TPU/nanoclay composites was carried out by means of scanning electron microscopy, energy dispersion microanalysis and X ray diffraction. The mechanical characterization was performed through determination of the tensile strength. The TPU 3 wt% composite showed the best improvement with increases in stress and tensile at break (28% and 35%, respectively, compared to the neat TPU (sample without nanoclay. The differential scanning calorimetry and thermogravimetry analyses for composites indicated that the nanoclay did not affect significantly the glass transition, melt, and degradation temperatures of the polymeric matrix, but reduces the molecular mobility.

  4. Chimeric Plastics : a new class of thermoplastic

    Science.gov (United States)

    Sonnenschein, Mark

    A new class of thermoplastics (dubbed ``Chimerics'') is described that exhibits a high temperature glass transition followed by high performance elastomer properties, prior to melting. These transparent materials are comprised of co-continuous phase-separated block copolymers. One block is an amorphous glass with a high glass transition temperature, and the second is a higher temperature phase transition block creating virtual thermoreversible crosslinks. The material properties are highly influenced by phase separation on the order of 10-30 nanometers. At lower temperatures the polymer reflects the sum of the block copolymer properties. As the amorphous phase glass transition is exceeded, the virtual crosslinks of the higher temperature second phase dominate the plastic properties, resulting in rubber-like elasticity.

  5. Metallic glass-strengthened thermoplastic elastomer composites

    Science.gov (United States)

    Liu, Xue; Liu, Hao; Wang, Dong; Wang, Enpeng; Liu, Wenjian; Yao, Kefu; Chen, Na

    2017-06-01

    Thermoplastic elastomers (TPEs) and metallic glasses (MGs), both lack of long-range ordering structure, have different physical and mechanical properties. To combine unique viscoelasticity of elastomers and excellent wear resistance of MGs, we propose to introduce a Pd40Ni40Si4P16 MG into a commercial styrene-butadiene-styrene (SBS) TPE to form MG/TPE composites. Serving as a hard and strong second phase dispersed in the SBS matrix, the micrometer-sized MG particles can effectively improve the wear resistance of the matrix due to a strengthening effect. In particular, the MG/TPE composite with an addition of 60 wt% MG shows significantly enhanced wear resistance up to about three times that of the SBS matrix. The present results provide a new way to enhance the wear resistance of the widely used TPEs, which may generate immense economic value by extending their service life.

  6. Molecular recognition in poly(epsilon-caprolactone)-based thermoplastic elastomers

    NARCIS (Netherlands)

    Wisse, Eva; Spiering, A. J. H.; van Leeuwen, Ellen N. M.; Renken, Raymond A. E.; Dankers, Patricia Y. W.; Brouwer, Linda A.; van Luyn, Marja J. A.; Harmsen, Martin C.; Sommerdijk, Nico A. J. M.; Meijer, E. W.

    2006-01-01

    The molecular recognition properties of the hydrogen bonding segments in biodegradable thermoplastic elastomers were explored, aiming at the further functionalization of these potentially interesting biomaterials. A poly(epsilon-caprolactone)-based poly(urea) 2 was synthesized and characterized in

  7. Attribute based selection of thermoplastic resin for vacuum infusion process

    DEFF Research Database (Denmark)

    Prabhakaran, R.T. Durai; Lystrup, Aage; Løgstrup Andersen, Tom

    2011-01-01

    The composite industry looks toward a new material system (resins) based on thermoplastic polymers for the vacuum infusion process, similar to the infusion process using thermosetting polymers. A large number of thermoplastics are available in the market with a variety of properties suitable...... for different engineering applications, and few of those are available in a not yet polymerised form suitable for resin infusion. The proper selection of a new resin system among these thermoplastic polymers is a concern for manufactures in the current scenario and a special mathematical tool would...... be beneficial. In this paper, the authors introduce a new decision making tool for resin selection based on significant attributes. This article provides a broad overview of suitable thermoplastic material systems for vacuum infusion process available in today’s market. An illustrative example—resin selection...

  8. Mechanical properties of recycled thermoplastics | Niang | Journal of ...

    African Journals Online (AJOL)

    regardless of the differences in tension-compression behavior and material nonlinearities or variations in material properties among manufacturers. Keywords: mechanical properties, recycled thermoplastics, tension and compression tests. Journal of Modeling, Design and Management of Engineering Systems, Vol.

  9. Characteristics and utilization of thermoplastic elastomers (TPE)-an overview

    Energy Technology Data Exchange (ETDEWEB)

    Roestamsjah [R and D Center for Applied Chemistry, Indonesian Inst. of Sciences (Indonesia)

    1998-10-01

    The unique feature of thermoplastic elastomer, the combining of processing characteristics of thermoplastics with the physical properties of vulcanized rubber is reviewed. Highlights of TPE and its characteristics is aimed to generate interest in TPE, where SANS technique will be utilized for its characterization. The topics discussed include rubber elasticity, state of aggregation of polymers, microseparation in block copolymer system, application of TPE, and finally some notes in developing interest in TPE and SANS in Indonesia. (author)

  10. Wear resistance of injection-molded thermoplastic denture base resins

    Science.gov (United States)

    Hamanaka, Ippei; Iwamoto, Misa; Lassila, Lippo V. J.; Vallittu, Pekka K.; Takahashi, Yutaka

    2016-01-01

    Abstract Objective This study investigated the wear resistance of injection-molded thermoplastic denture base resins using nanoindentation instrument. Materials and methods Six injection-molded thermoplastic denture base resins (two polyamides, two polyesters, one polycarbonate, one polymethylmethacrylate [PMMA]) and a PMMA conventional heat-polymerized denture-based polymer control were tested. Elastic modulus, hardness, wear depth, and roughness were calculated using a nanoindentation instrument. Results Elastic modulus and hardness of the injection-molded thermoplastic denture base resins were significantly lower than those of the PMMA conventional heat-polymerized denture-based polymer. Wear depth of polycarbonate and PMMA conventional heat-polymerized denture-based polymer were significantly higher than that of other injection-molded thermoplastic denture base resins. The roughness of injection-molded thermoplastic denture base resins was significantly more than that of PMMA conventional heat-polymerized denture-based polymer after testing. Conclusions Wear resistance of injection-molded thermoplastic denture base was low compared to PMMA conventional heat-polymerized denture-based polymers. PMID:28642909

  11. A nanostructured carbon-reinforced polyisobutylene-based thermoplastic elastomer.

    Science.gov (United States)

    Puskas, Judit E; Foreman-Orlowski, Elizabeth A; Lim, Goy Teck; Porosky, Sara E; Evancho-Chapman, Michelle M; Schmidt, Steven P; El Fray, Mirosława; Piatek, Marta; Prowans, Piotr; Lovejoy, Krystal

    2010-03-01

    This paper presents the synthesis and characterization of a polyisobutylene (PIB)-based nanostructured carbon-reinforced thermoplastic elastomer. This thermoplastic elastomer is based on a self-assembling block copolymer having a branched PIB core carrying -OH functional groups at each branch point, flanked by blocks of poly(isobutylene-co-para-methylstyrene). The block copolymer has thermolabile physical crosslinks and can be processed as a plastic, yet retains its rubbery properties at room temperature. The carbon-reinforced thermoplastic elastomer had more than twice the tensile strength of the neat polymer, exceeding the strength of medical grade silicone rubber, while remaining significantly softer. The carbon-reinforced thermoplastic elastomer displayed a high T(g) of 126 degrees C, rendering the material steam-sterilizable. The carbon also acted as a free radical trap, increasing the onset temperature of thermal decomposition in the neat polymer from 256.6 degrees C to 327.7 degrees C. The carbon-reinforced thermoplastic elastomer had the lowest water contact angle at 82 degrees and surface nano-topography. After 180 days of implantation into rabbit soft tissues, the carbon-reinforced thermoplastic elastomer had the thinnest tissue capsule around the microdumbbell specimens, with no eosinophiles present. The material also showed excellent integration into bones. Copyright 2009 Elsevier Ltd. All rights reserved.

  12. Bio rapid prototyping by extruding/aspirating/refilling thermoreversible hydrogel

    Energy Technology Data Exchange (ETDEWEB)

    Iwami, K; Noda, T; Ishida, K; Umeda, N [Department of Mechanical Systems and Engineering, Tokyo University of Agriculture and Technology, 2-24-16 Nakacho, Koganei, Tokyo 184-8588 (Japan); Morishima, K [Department of Bio-Applications and Systems Engineering, Tokyo University of Agriculture and Technology, 2-24-16 Nakacho, Koganei, Tokyo 184-8588 (Japan); Nakamura, M, E-mail: k_iwami@cc.tuat.ac.j [Department of Life Sciences and Bioengineering, University of Toyama, 3190 Gofuku, Toyama, 930-8555 (Japan)

    2010-03-15

    This paper reports a method for rapid prototyping of cell tissues, which is based on a system that extrudes, aspirates and refills a mixture of cells and thermoreversible hydrogel as a scaffold. In the extruding mode, a cell-mixed scaffold solution in the sol state is extruded from a cooled micronozzle into a temperature-controlled substrate, which keeps the scaffold in the gel state. In the aspiration mode, the opposite process is performed by Bernoulli suction. In the refilling mode, the solution is extruded into a groove created in the aspiration mode. The minimum width of extruded hydrogel pattern is 114 +- 15 mum by employing a nozzle of diameter 100 mum, and that of aspirated groove was 355 +- 10 mum using a 500 mum-diameter nozzle. Gum arabic is mixed with the scaffold solution to avoid peeling-off of the gel pattern from the substrate. Patterning of Sf-9 cell tissue is demonstrated, and the stability of the patterned cell is investigated. This system offers a procedure for rapid prototyping and local modification of cell scaffolds for tissue engineering.

  13. Extruded talus treated with reimplantation and primary tibiotalocalcaneal arthrodesis.

    Science.gov (United States)

    Mohammad, H R; A'Court, J; Pillai, A

    2017-04-01

    Extruded talus is a rare serious result from a high-energy injury to a supinated and plantar flexed foot. Treatment remains controversial with a lack of congruent evidence for talar reimplantation. A 34-year-old woman was involved in a road traffic accident at 40 mph. Imaging revealed a left talus extruded anterolaterally with a talar neck fracture. Additional injuries included right acetabular fracture, transverse process fractures and rib fractures, which were treated conservatively. The talus was reimplanted and the talar neck fixed with a cortical screw. A hindfoot nail was used to fuse the calcaneus, talus and tibia. Follow-up at two years showed solid tibiotalocalcaneal fusion, with no evidence of avascular development, and the patient was fully weight bearing without pain. We believe this is the first published case of successful primary tibiotalocalcaneal fusion for extruded talus injuries.

  14. Extruder system and method for treatment of a gaseous medium

    Energy Technology Data Exchange (ETDEWEB)

    Silvi, Norberto; Perry, Robert James; Singh, Surinder Prabhjot; Balch, Gary Stephen; Westendorf, Tiffany Elizabeth Pinard

    2016-04-05

    A system for treatment of a gaseous medium, comprises an extruder having a barrel. The extruder further comprises a first inlet port, a second inlet port, and a plurality of outlet ports coupled to the barrel. The first inlet port is configured for feeding a lean sorbent, the second inlet port is configured for feeding a gaseous medium, and the plurality of outlet ports are configured for releasing a plurality of components removed from the gaseous medium. Further, the extruder comprises a plurality of helical elements coupled to a plurality of kneading elements, mounted on a shaft, and disposed within the barrel. The barrel and the plurality of helical and kneading elements together form an absorption unit and a desorption unit. The first and second inlet ports are formed in the absorption unit and the plurality of outlet ports are formed in the absorption and desorption units.

  15. Manufacturing a 9-Meter Thermoplastic Composite Wind Turbine Blade: Preprint

    Energy Technology Data Exchange (ETDEWEB)

    Murray, Robynne [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Snowberg, David R [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Berry, Derek S [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Beach, Ryan [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Rooney, Samantha A [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Swan, Dana [Arkema Inc.

    2017-12-06

    Currently, wind turbine blades are manufactured from a combination of glass and/or carbon fiber composite materials with a thermoset resin such as epoxy, which requires energy-intensive and expensive heating processes to cure. Newly developed in-situ polymerizing thermoplastic resin systems for composite wind turbine blades polymerize at room temperature, eliminating the heating process and significantly reducing the blade manufacturing cycle time and embodied energy, which in turn reduces costs. Thermoplastic materials can also be thermally welded, eliminating the need for adhesive bonds between blade components and increasing the overall strength and reliability of the blades. As well, thermoplastic materials enable end-of-life blade recycling by reheating and decomposing the materials, which is a limitation of existing blade technology. This paper presents a manufacturing demonstration for a 9-m-long thermoplastic composite wind turbine blade. This blade was constructed in the Composites Manufacturing Education and Technology facility at the National Wind Technology Center at the National Renewable Energy Laboratory (NREL) using a vacuum-assisted resin transfer molding process. Johns Manville fiberglass and an Arkema thermoplastic resin called Elium were used. Additional materials included Armacell-recycled polyethylene terephthalate foam from Creative Foam and low-cost carbon- fiber pultruded spar caps (manufactured in collaboration with NREL, Oak Ridge National Laboratory, Huntsman, Strongwell, and Chomarat). This paper highlights the development of the thermoplastic resin formulations, including an additive designed to control the peak exothermic temperatures. Infusion and cure times of less than 3 hours are also demonstrated, highlighting the efficiency and energy savings associated with manufacturing thermoplastic composite blades.

  16. Recycled Polypropylene Improved with Thermoplastic Elastomers

    Directory of Open Access Journals (Sweden)

    Ecaterina Matei

    2017-01-01

    Full Text Available The use of recycled polypropylene (RPP as raw material for various industries has been known. However, the mechanical and thermal properties of recycled products are lower than those of raw material. The objective of this study was to obtain and investigate the modified recycled polypropylene (RPP with commercial elastomers for possible applications. The compounded RPP-based thermoplastic elastomers were investigated in order to determine their thermal properties (melt flow index (MFI, differential scanning calorimetry (DSC, VICAT softening temperature (VST, and heat deflection temperature (HDT, structural characteristics (optical microscopy, atomic force microscopy (AFM, and X-ray diffraction (XRD, and mechanical properties (tensile properties, density, and IZOD impact. The RPP compounded with 10% elastomer recorded higher tensile properties than the unmodified RPP. Also, IZOD impact strength increased from 4.3±0.2 kJ/m2 (registered for RPP to 21.7±2.5 kJ/m2 for the PPR/SIS30 compound, while the degree of crystallinity decreased for all compounds. The obtained results recommend the RPP/elastomers compounds both for environmental remediation from postconsumer PP wastes and to realize new goods with high performance for various applications.

  17. Development of thermoplastic composite aircraft structures

    Science.gov (United States)

    Renieri, Michael P.; Burpo, Steven J.; Roundy, Lance M.; Todd, Stephanie A.; Kim, H. J.

    1992-01-01

    Efforts focused on the use of thermoplastic composite materials in the development of structural details associated with an advanced fighter fuselage section with applicability to transport design. In support of these designs, mechanics developments were conducted in two areas. First, a dissipative strain energy approach to material characterization and failure prediction, developed at the Naval Research Laboratory, was evaluated as a design/analysis tool. Second, a finite element formulation for thick composites was developed and incorporated into a lug analysis method which incorporates pin bending effects. Manufacturing concepts were developed for an upper fuel cell cover. A detailed trade study produced two promising concepts: fiber placement and single-step diaphragm forming. Based on the innovative design/manufacturing concepts for the fuselage section primary structure, elements were designed, fabricated, and structurally tested. These elements focused on key issues such as thick composite lugs and low cost forming of fastenerless, stiffener/moldine concepts. Manufacturing techniques included autoclave consolidation, single diaphragm consolidation (SDCC) and roll-forming.

  18. Mechanical properties: wood lumber versus plastic lumber and thermoplastic composites

    Directory of Open Access Journals (Sweden)

    Bernardo Zandomenico Dias

    Full Text Available Abstract Plastic lumber and thermoplastic composites are sold as alternatives to wood products. However, many technical standards and scientific studies state that the two materials cannot be considered to have the same structural behaviour and strength. Moreover, there are many compositions of thermoplastic-based products and plenty of wood species. How different are their mechanical properties? This study compares the modulus of elasticity and the flexural, compressive, tensile and shear strengths of such materials, as well as the materials' specific mechanical properties. It analyses the properties of wood from the coniferae and dicotyledon species and those of commercialized and experimental thermoplastic-based product formulations. The data were collected from books, scientific papers and manufacturers' websites and technical data sheets, and subsequently compiled and presented in Ashby plots and bar graphs. The high values of the compressive strength and specific compressive and tensile strengths perpendicular to the grain (width direction shown by the experimental thermoplastic composites compared to wood reveal their great potential for use in compressed elements and in functions where components are compressed or tensioned perpendicularly to the grain. However, the low specific flexural modulus and high density of thermoplastic materials limit their usage in certain civil engineering and building applications.

  19. Color stability, water sorption and cytotoxicity of thermoplastic acrylic resin for non metal clasp denture

    OpenAIRE

    Jang, Dae-Eun; Lee, Ji-Young; Jang, Hyun-Seon; Lee, Jang-Jae; Son, Mee-Kyoung

    2015-01-01

    PURPOSE The aim of this study was to compare the color stability, water sorption and cytotoxicity of thermoplastic acrylic resin for the non-metal clasp dentures to those of thermoplastic polyamide and conventional heat-polymerized denture base resins. MATERIALS AND METHODS Three types of denture base resin, which are conventional heat-polymerized acrylic resin (Paladent 20), thermoplastic polyamide resin (Bio Tone), thermoplastic acrylic resin (Acrytone) were used as materials for this study...

  20. Properties of pinto beans air-classified high starch fraction and its extrudates

    Science.gov (United States)

    Pinto beans were milled and air classified to obtain a high starch fraction, and then extruded. Properties of non-extruded high starch fraction (NE-HSF) and extruded high starch fraction (E-HSF) were compared with whole pinto flour (WPF). Composition (d.b.) of WPF was 4% ash, 1.6% extractable lipid ...

  1. On the origins of the anisotropic mechanical behaviour of extruded ...

    Indian Academy of Sciences (India)

    Mater. Sci., Vol. 40, No. 2, April 2017, pp. 395–406. c Indian Academy of Sciences. DOI 10.1007/s12034-017-1383-3. On the origins of the anisotropic mechanical behaviour of extruded. AA2017 aluminium alloy. A MAY. Laboratoire Génie des Matériaux, Ecole Militaire Polytechnique, BP 17, Bordj El Bahri 16046, Algeria.

  2. Expert system for the optimisation of melt extruded net structures

    CSIR Research Space (South Africa)

    Rawal, A

    2005-01-01

    Full Text Available slot shape. Similarly, a series of filaments were produced from the corresponding static square die slot using a laboratory melt extruder. The effect of die rotation on the filament geometries was investigated. Finally, an expert system was developed...

  3. Modeling The Effect Of Extruder Screw Speed On The Mechanical ...

    African Journals Online (AJOL)

    Mechanical properties of HDPE blown films produced at extruder screw speed between 15 and 40 rpm were measured experimentally. The results were modeled using LINEST function in Microsoft Excel. Two sets of multiple linear regression models were developed to predict impact failure weight and tenacity respectively.

  4. A consolidation based extruder model to explore GAME process configurations

    NARCIS (Netherlands)

    Willems, P.; Kuipers, N.J.M.; de Haan, A.B.

    2009-01-01

    A mathematical model from literature was adapted to predict the pressure profile and oil yield for canola in a lab-scale extruder. Changing the description of the expression process from filtration to consolidation significantly improved the performance and physical meaning of the model. The model

  5. The Characteristics of Extruded Faba Beans (Vicia faba L.

    Directory of Open Access Journals (Sweden)

    Liene Strauta

    2016-12-01

    Full Text Available Faba beans (Vicia faba L. are an excellent protein source and should be more present in human diet, but due to their long cooking time, they are rarely used. So, in order to increase the accessibility of faba beans (Vicia faba L., experiments were carried out to obtain new food products. Extrusion-cooking was chosen as the potential thermal cooking process and two different products were obtained. One was made exclusively from faba bean (Vicia faba L. flour, while the second one was produced with a 50% addition of wheat flour to bean flour. Protein content, size, volume mass, pH and starch content for obtained products were analysed in order to characterise the products, as well as to see the differences from non-extruded faba beans (Vicia faba L. and obtained samples. The experiments were carried out using faba beans (Vicia faba L. obtained at Ltd. “Pure Horticultural Research Centre”. They were milled at Ltd. “Grauda spēks” and extruded with a twin screw extruder at Ltd. “Milzu”. The experiments showed that the extrusion process had decreased the protein content by 9%, but the starch content had risen by 13% with the addition of wheat flour. But, for sample, without added wheat flour differences were not significant. No significant size differences were observed in the obtained samples and pH values had no significant differences between extruded samples.

  6. Weight analyses and nitrogen balance assay in rats fed extruded ...

    African Journals Online (AJOL)

    Weight analyses and nitrogen balance assay in adult rats in raw and extruded African breadfruit (Treculia africana) based diets were carried out using response surface methodology in a central composite design. Process variables were feed composition (40 - 100 % African breadfruit, 0 - 5 % corn and 0 - 55 % soybean, ...

  7. Hot deformation behavior of hot extruded Al-6Mg alloy

    Energy Technology Data Exchange (ETDEWEB)

    Mostafaei, M.A. [Department of Materials Science and Engineering, Sharif University of Technology, Azadi Avenue, Tehran (Iran, Islamic Republic of); Kazeminezhad, M., E-mail: mkazemi@sharif.edu [Department of Materials Science and Engineering, Sharif University of Technology, Azadi Avenue, Tehran (Iran, Islamic Republic of)

    2012-02-15

    Highlights: Black-Right-Pointing-Pointer A constitutive equation is derived for hot extruded Al-6Mg through hot deformation. Black-Right-Pointing-Pointer Dynamic recovery is the main phenomenon during hot compression of this alloy. Black-Right-Pointing-Pointer Hot deformation activation energy of hot extruded Al-6Mg is relatively high. - Abstract: The behavior of hot extruded Al-6Mg during hot deformation has been studied using hot compression test. The tests were performed at temperatures of 350, 450, and 550 Degree-Sign C and strain rates of 0.001, 0.1, and 1 s{sup -1}. Due to the effects of friction and adiabatic heating generated during compression, the attained true stress-true strain curves have been corrected. After correction of friction effect, the virtual work hardening has been removed from stress-strain curves. The flow stress increases and reaches a steady state after correction of adiabatic heating effect. Corrected curves and microstructural examinations exhibit the occurrence of dynamic recovery during hot compression of the alloy. The constitutive equation based on corrected curves has been derived for hot extruded Al-6Mg represented by hyperbolic sine equation. The value of hot deformation activation energy is calculated 193.88 kJ/mol. The high value of activation energy is attributed to dislocation pinning caused by solute Mg atoms.

  8. Fire resistance of extruded hollow-core slabs

    DEFF Research Database (Denmark)

    Hertz, Kristian Dahl; Giuliani, Luisa; Sørensen, Lars Schiøtt

    2016-01-01

    Prefabricated extruded hollow-core slabs are preferred building components for floor structures in several countries. It is therefore important to be able to document the fire resistance of these slabs proving fulfilment of standard fire resistance requirements of 60- and 120 minutes found in most...

  9. Fire resistance of extruded hollow-core slabs

    DEFF Research Database (Denmark)

    Hertz, Kristian Dahl; Sørensen, Lars Schiøtt; Giuliani, Luisa

    2017-01-01

    Purpose – Prefabricated extruded hollow-core slabs are preferred building components for floor structures in several countries. It is therefore important to be able to document the fire resistance of these slabs proving fulfilment of standard fire resistance requirements of 60 and 120 min found...

  10. Exploration the extrudability of aluminum matrix composite (LM6/TIC ...

    African Journals Online (AJOL)

    Aluminum matrix composites (LM6/TiC) is a mix of excellent properties of aluminum casting alloy (LM6), and particles of (TiC) which make it the first choice in many applications like airplane and marine industries. During this research the extrudability and mechanical specifications of this composite (LM6/TiC) are ...

  11. Extruded Self-Lubricating Solid For High-Temperature Use

    Science.gov (United States)

    Sliney, H. E.; Waters, W. J.; Soltis, R. F.; Bemis, K.

    1996-01-01

    "EX-212" denotes high-density extruded form of composite solid material self-lubricating over wide range of temperatures. Properties equal or exceed those of powder-metallurgy version of this material. Developed for use in advanced engines at high temperatures at which ordinary lubricants destroyed.

  12. Nutritional value of raw soybeans, extruded soybeans, roasted ...

    African Journals Online (AJOL)

    Thirty multiparous Holstein cows (29.8 ± 4.01days in milk; 671.6 ± 31.47 kg of body weight) were used in a completely randomized design to compare nutritional value of four fat sources including tallow, raw soybeans, extruded soybeans and roasted soybeans for 8 weeks. Experimental diets were a control containing 27.4 ...

  13. Evaluation of the Amount of Apically Extruded Debris during ...

    African Journals Online (AJOL)

    Objective: To evaluate the amount of apically extruded debris during retreatment (with or without solvent) of root canals filled by two obturation techniques. Materials and Methods: Forty‑eight root canals were prepared using ProTaper Universal F3 and filled with Gutta‑percha and AH 26 sealer using single cone or lateral ...

  14. Studies on positive conveying in helically channeled single screw extruders

    Directory of Open Access Journals (Sweden)

    L. Pan

    2012-07-01

    Full Text Available A solids conveying theory called double-flight driving theory was proposed for helically channeled single screw extruders. In the extruder, screw channel rotates against static barrel channel, which behaves as cooperative embedded twin-screws for the positive conveying. They turn as two parallel arc plates, between which an arc-plate solid-plug was assumed. By analyzing the forces on the solid-plug in the barrel channel and screw channel, the boundary conditions when the solid-plug is waived of being cut off on barrel wall, were found to have the capacity of the positive conveying. Experimental data were obtained using a specially designed extruder with a helically channeled barrel in the feeding zone and a pressure-adjustable die. The effects of the barrel channel geometry and friction coefficients on the conveying mechanism were presented and compared with the experimental results. The simulations showed that the positive conveying could be achieved after optimizing extruder designs. Compared with the traditional design with the friction-drag conveying, the throughput is higher while screw torque and energy consumption are decreased. Besides, the design criteria of the barrel channel were also discussed.

  15. The Development of a Melt-Extruded Shellac Carrier for the Targeted Delivery of Probiotics to the Colon

    Directory of Open Access Journals (Sweden)

    Noel M. Gately

    2017-09-01

    Full Text Available Hot melt extrusion (HME is considered an efficient technique in developing solid molecular dispersions, and has been demonstrated to provide sustained, modified and targeted drug delivery resulting in improved bioavailability. However, most commercial enteric or pH-responsive polymers are relatively difficult to process or have high Glass Transition Temperature (Tg values, making their use with temperature-sensitive drugs, probiotics or biologics not viable. Shellac is a natural thermoplastic, and after a review of current literature on the pharmaceutical HME process, a possible gap in the knowledge of the use of shellac to produce dosage forms by means of HME was identified. This work explores the possibility of SSB® 55 pharmaceutical-grade shellac as a melt-extrudable encapsulation polymer to entrap freeze-dried probiotic powder and to determine bacterial cell viability post-processing. Well-defined strands were produced from the physical mixture of shellac and Biocare® Bifidobacterium Probiotic. FTIR clarified that there are no significant interactions between the probiotic and polymer. All of the samples demonstrated less than 5% degradation over 24 h at pH of both 1.2 and 6.8. At pH 7.4, both loaded samples gave a similar dissolution trend with complete degradation achieved after 10–11 h. Following five-month storage, 57.8% reduction in viability was observed.

  16. The Development of a Melt-Extruded Shellac Carrier for the Targeted Delivery of Probiotics to the Colon.

    Science.gov (United States)

    Gately, Noel M; Kennedy, James E

    2017-09-22

    Hot melt extrusion (HME) is considered an efficient technique in developing solid molecular dispersions, and has been demonstrated to provide sustained, modified and targeted drug delivery resulting in improved bioavailability. However, most commercial enteric or pH-responsive polymers are relatively difficult to process or have high Glass Transition Temperature (Tg) values, making their use with temperature-sensitive drugs, probiotics or biologics not viable. Shellac is a natural thermoplastic, and after a review of current literature on the pharmaceutical HME process, a possible gap in the knowledge of the use of shellac to produce dosage forms by means of HME was identified. This work explores the possibility of SSB ® 55 pharmaceutical-grade shellac as a melt-extrudable encapsulation polymer to entrap freeze-dried probiotic powder and to determine bacterial cell viability post-processing. Well-defined strands were produced from the physical mixture of shellac and Biocare ® Bifidobacterium Probiotic. FTIR clarified that there are no significant interactions between the probiotic and polymer. All of the samples demonstrated less than 5% degradation over 24 h at pH of both 1.2 and 6.8. At pH 7.4, both loaded samples gave a similar dissolution trend with complete degradation achieved after 10-11 h. Following five-month storage, 57.8% reduction in viability was observed.

  17. Hot-melt extruded filaments based on pharmaceutical grade polymers for 3D printing by fused deposition modeling.

    Science.gov (United States)

    Melocchi, Alice; Parietti, Federico; Maroni, Alessandra; Foppoli, Anastasia; Gazzaniga, Andrea; Zema, Lucia

    2016-07-25

    Fused deposition modeling (FDM) is a 3D printing technique based on the deposition of successive layers of thermoplastic materials following their softening/melting. Such a technique holds huge potential for the manufacturing of pharmaceutical products and is currently under extensive investigation. Challenges in this field are mainly related to the paucity of adequate filaments composed of pharmaceutical grade materials, which are needed for feeding the FDM equipment. Accordingly, a number of polymers of common use in pharmaceutical formulation were evaluated as starting materials for fabrication via hot melt extrusion of filaments suitable for FDM processes. By using a twin-screw extruder, filaments based on insoluble (ethylcellulose, Eudragit(®) RL), promptly soluble (polyethylene oxide, Kollicoat(®) IR), enteric soluble (Eudragit(®) L, hydroxypropyl methylcellulose acetate succinate) and swellable/erodible (hydrophilic cellulose derivatives, polyvinyl alcohol, Soluplus(®)) polymers were successfully produced, and the possibility of employing them for printing 600μm thick disks was demonstrated. The behavior of disks as barriers when in contact with aqueous fluids was shown consistent with the functional application of the relevant polymeric components. The produced filaments were thus considered potentially suitable for printing capsules and coating layers for immediate or modified release, and, when loaded with active ingredients, any type of dosage forms. Copyright © 2016 Elsevier B.V. All rights reserved.

  18. Using a magnetite/thermoplastic composite in 3D printing of direct replacements for commercially available flow sensors

    International Nuclear Information System (INIS)

    Leigh, S J; Purssell, C P; Billson, D R; Hutchins, D A

    2014-01-01

    Flow sensing is an essential technique required for a wide range of application environments ranging from liquid dispensing to utility monitoring. A number of different methodologies and deployment strategies have been devised to cover the diverse range of potential application areas. The ability to easily create new bespoke sensors for new applications is therefore of natural interest. Fused deposition modelling is a 3D printing technology based upon the fabrication of 3D structures in a layer-by-layer fashion using extruded strands of molten thermoplastic. The technology was developed in the late 1980s but has only recently come to more wide-scale attention outside of specialist applications and rapid prototyping due to the advent of low-cost 3D printing platforms such as the RepRap. Due to the relatively low-cost of the printers and feedstock materials, these printers are ideal candidates for wide-scale installation as localized manufacturing platforms to quickly produce replacement parts when components fail. One of the current limitations with the technology is the availability of functional printing materials to facilitate production of complex functional 3D objects and devices beyond mere concept prototypes. This paper presents the formulation of a simple magnetite nanoparticle-loaded thermoplastic composite and its incorporation into a 3D printed flow-sensor in order to mimic the function of a commercially available flow-sensing device. Using the multi-material printing capability of the 3D printer allows a much smaller amount of functional material to be used in comparison to the commercial flow sensor by only placing the material where it is specifically required. Analysis of the printed sensor also revealed a much more linear response to increasing flow rate of water showing that 3D printed devices have the potential to at least perform as well as a conventionally produced sensor. (paper)

  19. A New Extrudable Form of Hypromellose: AFFINISOL™ HPMC HME.

    Science.gov (United States)

    Huang, Siyuan; O'Donnell, Kevin P; Keen, Justin M; Rickard, Mark A; McGinity, James W; Williams, Robert O

    2016-02-01

    Hypromellose is a hydrophilic polymer widely used in immediate- and modified-release oral pharmaceutical dosage forms. However, currently available grades of hypromellose are difficult, if not impossible, to process by hot melt extrusion (HME) because of their high glass transition temperature, high melt viscosity, and low degradation temperature. To overcome these challenges, a modified grade of hypromellose, AFFINISOL™ HPMC HME, was recently introduced. It has a significantly lower glass transition temperature and melt viscosity as compared to other available grades of hypromellose. The objective of this paper is to assess the extrudability and performance of AFFINISOL™ HPMC HME (100LV and 4M) as compared to other widely used polymers in HME, including HPMC 2910 100cP (the currently available hypromellose), Soluplus®, Kollidon® VA 64, and EUDRAGIT® E PO. Formulations containing polymer and carbamazepine (CBZ) were extruded on a co-rotating 16-mm twin-screw extruder, and the effect of temperature, screw speed, and feed rate was investigated. The performance of the solid dispersions was evaluated based on Flory-Huggins modeling and characterized by differential scanning calorimetry (DSC), X-ray powder diffraction (XRD), Raman spectroscopy, Fourier-transform infrared (FTIR) spectroscopy, and dissolution. All formulations extruded well except for HPMC 2910 100cP, which resulted in over-torqueing the extruder (machine overloading because the motor cannot provide efficient energy to rotate the shaft). Among the HME extrudates, only the EUDRAGIT® E PO formulation was crystalline as confirmed by DSC, XRD, and Raman, which agreed with predictions from Flory-Huggins modeling. Dissolution testing was conducted under both sink and non-sink conditions. Sink dissolution testing in neutral media revealed that amorphous CBZ in the HME extrudates completely dissolved within 15 min, which was much more rapid than the time for complete dissolution of bulk CBZ (60 min) and

  20. Numerical simulation of the planar extrudate swell of pseudoplastic and viscoelastic fluids with the streamfunction and the VOF methods

    DEFF Research Database (Denmark)

    Comminal, Raphaël; Pimenta, Francisco; Hattel, Jesper H.

    2018-01-01

    , in order to preserve the positive-definiteness of the conformation tensor, and to circumvent the high Weissenberg number problem. The volume fraction of the fluid is advected with a geometric conservative unsplit scheme that preserves a sharp interface representation. For the sake of comparison, we also...... implemented an algebraic advection scheme for the liquid volume fraction. The proposed numerical method is tested by simulating the planar extrudate swell with the Carreau, Oldroyd-B and Giesekus constitutive models. The swell ratio of the extrudates are compared with the data available in the literature...... and the choice of numerical scheme. Moreover, the simulations of Oldroyd-B fluid flows above a critical Weissenberg number are prone to artificial surface instabilities. These numerical artifacts are due to discretization errors within the Eulerian surface-capturing method. However, the numerical issues arise...

  1. Dosimetric effects of thermoplastic immobilizing devices on skin dose

    International Nuclear Information System (INIS)

    Adu-Poku Olivia

    2017-07-01

    This work shows the increase in surface dose caused by thermoplastic immobilizing masks used for positioning and immobilization of patients. Thermoplastics are organic materials which soften when they are heated. They can be formed after softening and retain their final shape when cooled. The use of these thermoplastic masks are relevant during patient treatment. However, it can lead to an increased skin dose. Measurements were done at source-to-surface distance of 80 cm for external radiation beams produced by cobalt 60 using the Farmer type ionization chamber and the Unidos electrometer. Measurements were carried out using various mask thicknesses and no mask material on a solid water phantom. The thermoplastic percentage depth dose (PDD), equivalent thickness of water of the various thicknesses of the mask and surface doses were determined. The increase in the surface dose caused by the thermoplastic mask was compared by looking at the PDD at depth 0 with and without the mask present and was found to increase between 0.76 and 0.79% with no mask for a field size of 5 x 5 cm 2 . It was found that, the presence of the mask shifted the percentage depth dose curve to lower values. The physical thermoplastic thickness was measured to be between 2.30 and 1.80 mm, and the equivalent thicknesses of water, d e , were determined to be 1.2, 1.15, 1.10 and 1.09 and 1.00 mm for the unstretched, 5 cm stretched, 10 cm stretched, 15 cm stretched and 20 cm stretched masks, respectively. This meant that, as the mask thickness decreased, its water equivalent thickness also decreased. The presence of the mask material did not increase the skin dose significantly ( less than 1%). (au)

  2. Influence of extruder screws speed and process temperature on the extrudate shape changes of the maize-spelt blends

    Directory of Open Access Journals (Sweden)

    Tomasz Żelaziński

    2018-01-01

    Full Text Available The objective of the study was examination of changes in the shape factors of extruded products, which occur as a result of different settings of the extrusion process variables. Samples analysed included products created by means of the extrusion process from a mixture of spelt flour and cornmeal, with the share of spelt at 70 to 100%. The samples were made with the use of a co-rotating twin screw extruder. Two speeds of extruder screw rotation (300 and 350 rpm as well as two levels of temperature (120 and 140°C were set during the investigation. The samples obtained were photographed in a light box, following which they underwent an image analysis with the use of specialist vision software. Four shape-related factors were determined: area, elongation factor, Heywood circularity factor and compactness factor. It was determined that the product shape changed significantly depending on the share of spelt flour in the mixture. Moreover, it was observed that change in the screw rotation speed within the analysed range may cause material changes in the shape of particular extrudates.

  3. Mechanical Properties of Isotactic Polypropylene Modified with Thermoplastic Potato Starch

    Science.gov (United States)

    Knitter, M.; Dobrzyńska-Mizera, M.

    2015-05-01

    In this paper selected mechanical properties of isotactic polypropylene (iPP) modified with potato starch have been presented. Thermoplastic starch (TPS) used as a modifier in the study was produced from potato starch modified with glycerol. Isotactic polypropylene/thermoplastic potato starch composites (iPP/TPS) that contained 10, 30, 50 wt.% of modified starch were examined using dynamic mechanical-thermal analysis, static tensile, Brinell hardness, and Charpy impact test. The studies indicated a distinct influence of a filler content on the mechanical properties of composites in comparison with non-modified polypropylene.

  4. Viscous and thermal modelling of thermoplastic composites forming process

    Science.gov (United States)

    Guzman, Eduardo; Liang, Biao; Hamila, Nahiene; Boisse, Philippe

    2016-10-01

    Thermoforming thermoplastic prepregs is a fast manufacturing process. It is suitable for automotive composite parts manufacturing. The simulation of thermoplastic prepreg forming is achieved by alternate thermal and mechanical analyses. The thermal properties are obtained from a mesoscopic analysis and a homogenization procedure. The forming simulation is based on a viscous-hyperelastic approach. The thermal simulations define the coefficients of the mechanical model that depend on the temperature. The forming simulations modify the boundary conditions and the internal geometry of the thermal analyses. The comparison of the simulation with an experimental thermoforming of a part representative of automotive applications shows the efficiency of the approach.

  5. Thermoplastic polyurethane (TPU)/polyolefin (PO) blends

    Science.gov (United States)

    Lu, Qiwei

    Thermoplastic polyurethane (TPU) is a very important material with high versatility and superior physical properties. Melt blending TPU with metallocene polyolefin (PO) can lower TPU cost and improve polyolefin properties like abrasion resistance, adhesion, and paintability. Since TPU and non-polar PO blends are completely immiscible, efficient compatibilizers become the key issue and remain challenging. My main thesis work is to develop and study compatibilized TPU/PO blends. Although reactive compatibilization is considered the most efficient method, fast interfacial reactions between highly reactive functional groups are necessary to generate compatibilizers within usually short processing time. It is known that the urethane linkage (carbamate -NHCOO-) in TPU can reversibly dissociate to generate highly reactive isocyanates at melt temperatures. To find out the best reactive compatibilization, three approaches were employed on different molecular scales: (1) model urethane compound (dibutyl & dioctyl 4,4'-methylenebis(phenyl carbamate)) and small functional molecule (primary amine, secondary amine, hydroxyl, acid, anhydride, and epoxide) reactions at 200°C monitored by nuclear magnetic resonance and Fourier-transform infrared to examine the basic chemistry; (2) short, model TPU's with different chemical structures blended with functional polymers including poly(ethylene glycol) and polybutadiene to explore the effect of interface in immiscible mixtures; (3) melt blending of a commercial TPU with polypropylene (PP), further involving more complicated morphology, using different types of functional PP's (note: amine functional PP's were prepared by melt amination) as compatibilizers followed by rheological, morphological, thermal, and mechanical characterizations. Besides the core thesis project on TPU blends, other related work that has been accomplished includes: (1) adhesion between TPU and PP; (2) rheological properties of TPU; (3) block copolymer formation

  6. Resistance Welding of Thermoplastic Composites : Process and Performance

    NARCIS (Netherlands)

    Shi, H.

    2014-01-01

    Compared to thermoset composites, thermoplastic composites are drawing more and more attention by aircraft industries not only due to their excellent material properties but also due to their potentials to reduce cycle time and structure cost by using low-cost manufacturing technologies such as

  7. Influence of gamma irradiation in the thermoplastic elastomer (TPE)

    International Nuclear Information System (INIS)

    Oliveira, Camila B.; Parra, Duclerc F.; Marchini, Leonardo G.

    2017-01-01

    The TPE is the nomenclature used for the thermoplastic elastomer, which is also known as thermoplastic rubber. It belongs to an under-researched class of engineering plastics, however, in recent years there has been steady growth due to its important and unusual combination of properties. During its use, it behaves like an elastomer, but, unlike traditional elastomers (vulcanized rubbers), it can be processed using conventional technologies and equipment used for thermoplastics, such as extrusion and injection. The processing of polymers, such as TPE by means of radiation, constitutes a technological area dedicated to the study of the physical and chemical effects caused by high energy radiation, such as gamma radiation. Thus the objective of this work is to evaluate the mechanical and thermal properties of TPE irradiated by 60 Co source of gamma radiation in different doses. The thermoplastic elastomer being modified by means of ionizing radiation at doses of 5, 10, 20, 30, 50 and 100 kGy the effects of the radiation on the mechanical and thermal properties of this material are evaluated through the tests of tensile tests, TGA, FTIR and Fluency Index

  8. FibreChain: characterization and modeling of thermoplastic composites processing

    NARCIS (Netherlands)

    Rietman, Bert; Niazi, Muhammad Sohail; Akkerman, Remko; Lomov, S.V.

    2013-01-01

    Thermoplastic composites feature the advantage of melting and shaping. The material properties during processing and the final product properties are to a large extent determined by the thermal history of the material. The approach in the FP7-project FibreChain for process chain modeling of

  9. Compression molding of chopped woven thermoplastic composite flakes

    NARCIS (Netherlands)

    Abdul Rasheed, Mohammed Iqbal

    2016-01-01

    Continuous fiber reinforced composites with high-performance thermoplastic polymer matrices have an enormous potential in terms of performance, production rate, cost efficiency and recyclability. The use of this relatively new class of materials by the aerospace and automotive industry has been

  10. Functional impressions with thermoplastic materials for reline procedures.

    Science.gov (United States)

    Fitzloff, R A

    1984-07-01

    Used as an impression material in a reline or rebase technique for a new or existing distal extension mandibular removable partial denture or mandibular complete denture, thermoplastic resin provides a denture base with uniform support under an occlusal load and a smooth nonirritating acrylic resin surface.

  11. Study on quality improvement of palm trunk by thermoplastic impregnation

    Science.gov (United States)

    Rosli, F.; Ghazali, C. M. R.; Abdullah, M. M. A. B.; Hussin, K.

    2017-09-01

    Due to abundance of palm trunk waste, palm trunk can be used as alternative raw material of wood composites to replace future timber. However, the morphological of palm trunk is not truly woody material, so the quality improvement was studied by thermoplastic impregnation at different soaking time. The effect of thermoplastic resin impregnation on the morphological, physical and mechanical was investigated in this study. It was found that the amount of resin uptake to the palm trunk ranged from 3.85% to 6.25%. The density, thickness swelling and water absorption of treated palm trunk significantly improved. While, the modulus of rupture (MOR) and modulus of elasticity (MOE) of treated palm trunk was greater than untreated. This findings in this study indicated that thermoplastic resin would be considered alternative to formaldehyde-based resin to improved properties of palm trunk. At the request of all authors and with the approval of the proceedings editor, article 020268 titled, "Study on Quality Improvement of Palm Trunk by Thermoplastic Impregnation," is being retracted from the public record due to the fact that it is a duplication of article 020153 published in the same volume.

  12. The compression of wood/thermoplastic fiber mats during consolidation

    Science.gov (United States)

    Karl R. Englund; Michael P. Wolcott; John C. Hermanson

    2004-01-01

    Secondary processing of non-woven wood and wood/thermoplastic fiber mats is generally performed using compression molding, where heated platens or dies form the final product. Although the study and use of wood-fiber composites is widespread, few research efforts have explicitly described the fundamentals of mat consolidation. In contrast, the wood composite literature...

  13. Thermoplastic Composite Wind Turbine Blades : An Integrated Design Approach

    NARCIS (Netherlands)

    Joncas, S.

    2010-01-01

    This thesis proposes a new structural design concept for future large wind turbine blades based on fully recyclable thermoplastic composites (TPC). With respect to material properties, cost and processing, reactively processed anionic polyamide-6 (APA-6) has been identified as the most promising

  14. Thermoplastic Composite Wind Turbine Blades : Kinetics and Processability

    NARCIS (Netherlands)

    Teuwen, J.J.E.

    2011-01-01

    In previous research, the potential of glass fibre reinforced anionic polyamide-6 (APA-6) composites for use in wind turbine blades was proven. Based on polymer properties, viscosity, processing time, costs and recyclability, APA-6 composites are considered the most suitable reactive thermoplastic

  15. Early-age volume changes of extrudable reactive powder concrete

    Science.gov (United States)

    Cherkaoui, K.; Courtial, M.; Dunstetter, F.; Khelidj, A.; Mounanga, P.; de Noirfontaine, M. N.

    2010-06-01

    This article presents a study on the early-age autogenous deformations of Extrudable Reactive Powder Concretes (ERPCs), especially designed for the making of concrete pipes by extrusion. Different ERPC mixtures, with variable amounts of polycarboxylate superplasticizer (SP), have been investigated. Results on 28-day mechanical properties, early-age hydration rate, autogenous shrinkage and premature cracking risk are analyzed and discussed in relation with the ERPC mix parameters.

  16. Apically Extruded Sealers: Fate and Influence on Treatment Outcome.

    Science.gov (United States)

    Ricucci, Domenico; Rôças, Isabela N; Alves, Flávio R F; Loghin, Simona; Siqueira, José F

    2016-02-01

    This retrospective study evaluated cases of unintentional overfillings for the fate of the extruded sealers and their influence on treatment outcome. One hundred five teeth treated by a single operator and exhibiting overfillings in the postobturation radiograph were included in the study. Seventy-five teeth exhibited apical periodontitis lesions at the time of treatment. Sealers included Pulp Canal Sealer (Sybron Dental, Orange, CA), PCS Extended Working Time-EWT (Sybron Dental), Tubli-Seal (Sybron Endo), Endomethasone (Septodont, Saint-Maur-des-Fossés, France), AH Plus (DeTrey GmbH, Konstanz, Germany), and Apexit (Ivoclar Vivadent, Schaan, Lichtenstein). Recall radiographs were compared with immediate postobturation films for removal of the extruded material and status of the periradicular tissues. Data were grouped as 1-, 2- and >4-year recall and statistically analyzed using the chi-square and Fisher exact tests. As for the sealers' fate, the only statistically significant differences at the 1-year recall were observed when comparing Tubli-Seal with AH Plus, Apexit, and Endomethasone (P .05). Data from the >4-year recall revealed that 79% of the teeth with apical periodontitis lesions at the time of treatment had healed in comparison with 100% of the teeth with no apical periodontitis (P extruded sealers were predictably removed from the periradicular tissues. Treatment outcome was not significantly affected by the type of extruded sealer. A significantly better outcome was observed for teeth with no lesion in comparison with teeth with apical periodontitis. Copyright © 2016 American Association of Endodontists. Published by Elsevier Inc. All rights reserved.

  17. Use of Metakaolin with stabilised extruded earth masonry units

    OpenAIRE

    Maskell, Daniel; Heath, Andrew; Walker, Pete

    2015-01-01

    Modern earth masonry increasingly utilises conventional methods of extruded fired brick production for the manufacture of unfired earth bricks. However, these bricks are not generally recommended for structural applications due to their loss of strength under elevated moisture contents. Disproportionate collapse could occur following accidental or intentional wetting of a 100mm thick load bearing unfired earth wall. Unfired clay bricks can be chemically stabilised, typically by the addition o...

  18. Reimplantation of an Extruded Femoral Segment After Gamma Sterilization in A Type IIIA Supracondylar Femur Fracture: A Case Report.

    Science.gov (United States)

    Aizah, N; Su, Y; Shaifulnizam, Cwm; MRos, Ma

    2014-07-01

    Extruded bone is a rare complication of high energy open fractures, and there is only a handful of literature on reimplantation of the extruded segment. No clear guidelines exist regarding timing of reimplantation, stabilization of extruded bone segments, and also bone disinfection and sterilization techniques. Previous reports describe sterilization using thermal or chemical methods. We present a case of successful reimplantation of an extruded metaphyseal segment of femur after gamma sterilization in a fourteen- year old boy. extruded bone, reimplantation, gamma sterilization.

  19. Diclofenac sodium sustained release hot melt extruded lipid matrices.

    Science.gov (United States)

    Vithani, K; Cuppok, Y; Mostafa, S; Slipper, I J; Snowden, M J; Douroumis, D

    2014-08-01

    Sustained release diclofenac sodium (Df-Na) solid lipid matrices with Compritol® 888 ATO were developed in this study. The drug/lipid powders were processed via cold and hot melt extrusion at various drug loadings. The influence of the processing temperatures, drug loading and the addition of excipients on the obtained dissolution rates was investigated. The physicochemical characterization of the extruded batches showed the existence of crystalline drug in the extrudates with a small amount being solubilized in the lipid matrix. The drug content and uniformity on the tablet surface were also investigated by using energy dispersive X-ray microanalysis. The dissolution rates were found to depend on the actual Df-Na loading and the nature of the added excipients, while the effect of the processing temperatures was negligible. The dissolution mechanism of all extruded formulations followed Peppas-Korsemeyer law, based on the estimated determination coefficients and the dissolution constant rates, indicating drug diffusion from the lipid matrices.

  20. Enrichment of extruded snack products with whey protein

    Directory of Open Access Journals (Sweden)

    Mladen Brnčić

    2008-08-01

    Full Text Available Highest share in products with whey proteins addition belongs to aromatised drinks, aromatised protein bars and various dietetic preparations. In the last few years, there is increased use of the extrusion process for production of food products. This process is, besides other things, used for obtaining directly expanded products, which are immediately packed and sent on market after mechanical and thermal treatment in extruder, or after drying for a short time. One of these food products is “snack” food. Snack food is made with twin corotating screw extruders, in which raw materials are submitted to high temperatures and short time, with intensive expansion and rapid pressure drop. For the production of this category of food products, basic ingredients like corn, wheat, rye and rice, with the maximum of 9 % of proteins, are used. With the development of extrusion technology, special attention is focused on the enrichment of extruded products with different types of proteins, including proteins. In this paper, review of the newest research and achievements in embedding various types of whey concentrates in snack food will be represented. This category of food products for direct consummation is constantly increasing, and addition of whey protein concentrate adds better nutritional value and increased functionality.

  1. Extrudability and Consolidation of Blends between CGM and DDGS

    Directory of Open Access Journals (Sweden)

    C. J. R. Verbeek

    2016-01-01

    Full Text Available During the last decade, the global biofuels industry has experienced exponential growth. By-products such as high protein corn gluten meal (CGM and high fibre distillers dried grains with solubles (DDGS have grown in parallel. CGM has been shown to be suitable as a biopolymer; the high fibre content of DDGS reduces its effectiveness, although it is considerably cheaper. In this study, the processing behaviour of CGM and DDGS blends was evaluated and resulting extrudate properties were determined. Prior to processing, urea was used as a denaturant. DDGS : CGM ratios of 0, 33, 50, 66, and 100% were processed in a single screw extruder, which solely used dissipative heating. Blends containing DDGS were less uniformly consolidated and resulted in more dissipative heating. Blends showed multiple glass transitions, which is characteristic of mechanically compatible blends. Transmission electron microscopy revealed phase separation on a microscale, although distinct CGM or DDGS phases could not be identified. On a macroscale, optical microscopy suggested that CGM-rich blends were better consolidated, supported by visual observations of a more continuous extrudate formed during extrusion. Future work should aim to also characterize the mechanical properties of these blends to assess their suitability as either bioplastic feedstock or pelletized livestock feed.

  2. Production of aluminum-lithium near net shape extruded cylinders

    Science.gov (United States)

    Hartley, Paula J.

    1995-01-01

    In the late 1980's, under funding from the Advanced Launch System Program, numerous near net shape technologies were investigated as a means for producing high quality, low cost Aluminum-Lithium (Al-Li) hardware. Once such option was to extrude near net shape barrel panels instead of producing panels by machining thick plate into a final tee-stiffened configuration (which produced up to 90% scrap). This method offers a reduction in the volume of scrap and consequently reduces the buy-to-fly cost. Investigation into this technology continued under Shuttle-C funding where four Al alloys 2219, 2195, 2096, and RX 818 were extruded. Presented herein are the results of that program. Each alloy was successfully extruded at Wyman Gordon, opened and flattened at Ticorm, and solution heat treated and stretched at Reynolds Metals Company. The first two processes were quite successful while the stretching process did offer some challenges. Due to the configuration of the panels and the stretch press set-up, it was difficult to induce a consistent percentage of cold work throughout the length and width of each panel. The effects of this variation will be assessed in the test program to be conducted at a future date.

  3. Biodegradable blends of urea plasticized thermoplastic starch (UTPS) and poly(ε-caprolactone) (PCL): Morphological, rheological, thermal and mechanical properties.

    Science.gov (United States)

    Correa, Ana Carolina; Carmona, Vitor Brait; Simão, José Alexandre; Capparelli Mattoso, Luiz Henrique; Marconcini, José Manoel

    2017-07-01

    Biodegradable blends of urea plasticized thermoplastic starch (UTPS) and poly(ε-caprolactone) (PCL) were prepared in a co-rotating twin screw extruder. The UTPS and PCL content varied in a range of 25wt%. The materials were characterized by capillary rheometry, scanning electron microscopy (SEM), termogravimetry (TGA), differential scanning calorimetry (DSC) and tensile tests. Capillary rheometry showed better interaction between UTPS and PCL at 110°C than at 130°C. SEM showed immiscibility of all blends and good dispersion of UTPS in PCL matrix up to 50wt%. However, a co-continuous morphology was found for UTPS/PCL 75/25. Thermal analysis showed that introducing PCL in UTPS, increased T onset due to higher thermal stability of PCL, and blends presented an intermediate behavior of neat polymers. The presence of PCL in blends improved significantly the mechanical properties of neat UTPS. Because they are totally biodegradable, these blends can be vehicles for controlled or slow release of nutrients to the soil while degraded. Copyright © 2017 Elsevier Ltd. All rights reserved.

  4. Interaction between plasticized polyvinyl chloride waterproofing membrane and extruded polystyrene board, in the inverted flat roof

    Directory of Open Access Journals (Sweden)

    Pedrosa, A.

    2014-12-01

    Full Text Available The inverted flat roof is a constructive system widely used in flat roof construction. In this constructive solution, the insulation is placed over the waterproofing material as a protection. It is believed that this solution provides a longer life cycle; given the fact that it limits the thermal variation the waterproofing material bears up to the end of its life cycle. Consequently, the result will be providing a longer life to the waterproofing membrane. This constructive solution always incorporates polymers or other materials with a thermoplastic addition in their composition. Some polymers show interactions between them that can affect their integrity, and, at the same time, the bulk of the polymeric materials are incompatible. The extruded polystyrene board is always present in the inverted flat roof, and although it is an unbeatable product for this use, it presents incompatibilities and interactions with other materials, and these can affect their properties and therefore the durability of them.La cubierta plana invertida es un sistema constructivo muy utilizado en las cubiertas planas. En esta solución constructiva, el aislamiento se coloca sobre el material impermeabilizante a modo de protección. Se cree que esta solución proporciona un ciclo de vida más largo; dado que se limita la variación térmica de la impermeabilización hasta el final de su ciclo de vida. En consecuencia, el resultado proporciona una vida más larga a la membrana impermeable. Esta solución constructiva siempre incorpora polímeros u otros materiales con adición termoplástica en su composición. Algunos polímeros muestran interacciones entre ellos que pueden afectar a su integridad, además, la mayor parte de los materiales poliméricos son incompatibles. La plancha de poliestireno extrusionado está siempre presente en la cubierta plana invertida, y aunque es un producto inmejorable para este uso, presenta incompatibilidades e interacciones con otros

  5. Interfacial strength development in thermoplastic resins and fiber-reinforced thermoplastic composites

    Science.gov (United States)

    Howes, Jeremy C.; Loos, Alfred C.

    1987-01-01

    An experimental program to develop test methods to be used to characterize interfacial (autohesive) strength development in polysulfone thermoplastic resin and graphite-polysulfone prepreg during processing is reported. Two test methods were used to examine interfacial strength development in neat resin samples. These included an interfacial tension test and a compact tension (CT) fracture toughness test. The interfacial tensile test proved to be very difficult to perform with a considerable amount of data scatter. Thus, the interfacial test was discarded in favor of the fracture toughness test. Interfacial strength development was observed by measuring the refracture toughness of precracked compact tension specimens that were rehealed at a given temperature and contact time. The measured refracture toughness was correlated with temperature and contact time. Interfacial strength development in graphite-polysulfone unidirectional composites was measured using a double cantilever beam (DCB) interlaminar fracture toughness test. The critical strain energy release rate of refractured composite specimens was measured as a function of healing temperature and contact time.

  6. Material wear and failure mode analysis of breakfast cereal extruder barrels and screw elements

    Science.gov (United States)

    Mastio, Michael Joseph, Jr.

    2005-11-01

    Nearly seventy-five years ago, the single screw extruder was introduced as a means to produce metal products. Shortly after that, the extruder found its way into the plastics industry. Today much of the world's polymer industry utilizes extruders to produce items such as soda bottles, PVC piping, and toy figurines. Given the significant economical advantages of extruders over conventional batch flow systems, extruders have also migrated into the food industry. Food applications include the meat, pet food, and cereal industries to name just a few. Cereal manufacturers utilize extruders to produce various forms of Ready-to-Eat (RTE) cereals. These cereals are made from grains such as rice, oats, wheat, and corn. The food industry has been incorrectly viewed as an extruder application requiring only minimal energy control and performance capability. This misconception has resulted in very little research in the area of material wear and failure mode analysis of breakfast cereal extruders. Breakfast cereal extruder barrels and individual screw elements are subjected to the extreme pressures and temperatures required to shear and cook the cereal ingredients, resulting in excessive material wear and catastrophic failure of these components. Therefore, this project focuses on the material wear and failure mode analysis of breakfast cereal extruder barrels and screw elements, modeled as a Discrete Time Markov Chain (DTMC) process in which historical data is used to predict future failures. Such predictive analysis will yield cost savings opportunities by providing insight into extruder maintenance scheduling and interchangeability of screw elements. In this DTMC wear analysis, four states of wear are defined and a probability transition matrix is determined based upon 24,041 hours of operational data. This probability transition matrix is used to predict when an extruder component will move to the next state of wear and/or failure. This information can be used to determine

  7. Injection-Molded Long-Fiber Thermoplastic Composites: From Process Modeling to Prediction of Mechanical Properties

    Energy Technology Data Exchange (ETDEWEB)

    Nguyen, Ba Nghiep; Kunc, Vlastimil; Jin, Xiaoshi; Tucker III, Charles L.; Costa, Franco

    2013-12-18

    This article illustrates the predictive capabilities for long-fiber thermoplastic (LFT) composites that first simulate the injection molding of LFT structures by Autodesk® Simulation Moldflow® Insight (ASMI) to accurately predict fiber orientation and length distributions in these structures. After validating fiber orientation and length predictions against the experimental data, the predicted results are used by ASMI to compute distributions of elastic properties in the molded structures. In addition, local stress-strain responses and damage accumulation under tensile loading are predicted by an elastic-plastic damage model of EMTA-NLA, a nonlinear analysis tool implemented in ABAQUS® via user-subroutines using an incremental Eshelby-Mori-Tanaka approach. Predicted stress-strain responses up to failure and damage accumulations are compared to the experimental results to validate the model.

  8. Study of New FNAL-NICADD Extruded Scintillator as Active Media of Large EMCal of ALICE at LHC

    CERN Document Server

    Grachov, Oleg A.; Pla-Dalmau, A.; Bross, A.; Rykalin, V.

    2006-01-01

    The current conceptual design of proposed Large EMCal of ALICE at LHC is based largely on the scintillating mega-tile/fiber technology implemented in CDF Endplug upgrade project and in both barrel and endcap electromagnetic calorimeters of the STAR. The cost of scintillating material leads us to the choice of extruded polystyrene based scintillator, which is available in new FNAL-NICADD facility. Result of optical measurements, such as light yield and light yield variation, show that it is possible to use this material as active media of Large EMCal of ALICE at LHC.

  9. Effect of geometric scale on the extrudate swell of plastic micro-tubes

    Science.gov (United States)

    Ren, Zhong; Huang, Xingyuan

    2018-01-01

    In this study, the effect of geometric scale on the extrudate swell of plastic micro-tubes was numerically studied by using the finite element method. The four geometric models with same inner diameter but different wall thicknesses were used. Under the same boundary conditions, material parameters, and numerical algorithms, the extrudate swells and flow field distributions of two plastic micro-tubes were obtained. Study results show that the extrudate swell effect of plastic micro-tubes increase with the decreasing of geometric scale. Finally, the mechanisms of the geometric scale on the extrudate swell for the plastic micro-tubes were analyzed.

  10. Predictive Engineering Tools for Injection-Molded Long-Carbon-Thermoplastic Composites: Weight and Cost Analyses

    Energy Technology Data Exchange (ETDEWEB)

    Nguyen, Ba Nghiep [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Fifield, Leonard S. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Gandhi, Umesh N. [Toyota Research Inst. North America, Ann Arbor, MI (United States); Mori, Steven [MAGNA Exteriors and Interiors Corporation, Aurora, ON (Canada); Wollan, Eric J. [PlastiComp, Inc., Winona, MN (United States)

    2016-08-01

    This project proposed to integrate, optimize and validate the fiber orientation and length distribution models previously developed and implemented in the Autodesk Simulation Moldflow Insight (ASMI) package for injection-molded long-carbon-fiber thermoplastic composites into a cohesive prediction capability. The current effort focused on rendering the developed models more robust and efficient for automotive industry part design to enable weight savings and cost reduction. The project goal has been achieved by optimizing the developed models, improving and integrating their implementations in ASMI, and validating them for a complex 3D LCF thermoplastic automotive part (Figure 1). Both PP and PA66 were used as resin matrices. After validating ASMI predictions for fiber orientation and fiber length for this complex part against the corresponding measured data, in collaborations with Toyota and Magna PNNL developed a method using the predictive engineering tool to assess LCF/PA66 complex part design in terms of stiffness performance. Structural three-point bending analyses of the complex part and similar parts in steel were then performed for this purpose, and the team has then demonstrated the use of stiffness-based complex part design assessment to evaluate weight savings relative to the body system target (≥ 35%) set in Table 2 of DE-FOA-0000648 (AOI #1). In addition, starting from the part-to-part analysis, the PE tools enabled an estimated weight reduction for the vehicle body system using 50 wt% LCF/PA66 parts relative to the current steel system. Also, from this analysis an estimate of the manufacturing cost including the material cost for making the equivalent part in steel has been determined and compared to the costs for making the LCF/PA66 part to determine the cost per “saved” pound.

  11. Development and Characterization of Amorphous Thermoplastic Matrix Graphene Nanocomposites

    Directory of Open Access Journals (Sweden)

    Alfonso Maffezzoli

    2012-10-01

    Full Text Available The aim of the present work is the development of amorphous thermoplastic matrix nanocomposites based on graphite nanoparticles. Different types of graphite were used, including unmodified graphite, graphene nanoplatelets and graphite intercalation compounds. Graphite intercalation compounds were subjected to thermal treatment to attain exfoliation of the nanofiller. The exfoliation process was studied by means of thermal analysis. The nanofillers and nanocomposites were characterized by means of X-ray Diffraction (XRD and Scanning Electron Microscope (SEM analysis. The nanocomposites were further characterized by means of mechanical and dielectric analysis. The flammability of the nanocomposites was also analyzed. Results obtained indicate that addition of the nanofiller allows improving the proprieties of the amorphous thermoplastic matrix. The effect of the degree of dispersion of the nanofiller is particularly relevant for the dielectric properties of the nanocomposites, whereas no direct correlation between degree of dispersion and mechanical properties can be observed.

  12. Methods of Recycling, Properties and Applications of Recycled Thermoplastic Polymers

    Directory of Open Access Journals (Sweden)

    Mădălina Elena Grigore

    2017-11-01

    Full Text Available This study aims to provide an updated survey of the main thermoplastic polymers in order to obtain recyclable materials for various industrial and indoor applications. The synthesis approach significantly impacts the properties of such materials and these properties in turn have a significant impact on their applications. Due to the ideal properties of the thermoplastic polymers such as corrosion resistance, low density or user-friendly design, the production of plastics has increased markedly over the last 60 years, becoming more used than aluminum or other metals. Also, recycling is one of the most important actions currently available to reduce these impacts and represents one of the most dynamic areas in the plastics industry today.

  13. Extruded contents of colloid cysts after endoscopic removal.

    Science.gov (United States)

    Abdel Latif, Assem M; Souweidane, Mark M

    2016-09-01

    OBJECTIVE Mineralized or desiccated colloid cysts pose some unique challenges to endoscopic removal. The extrusion of the solid matrix into the intraventricular compartment has not been previously reported and, as such, no guidance exists regarding its predilection, prevention, and fate. METHODS Postoperative imaging studies in a registry of patients undergoing endoscopic removal of colloid cyst were reviewed to detect any solid matrix within the ventricular compartment. Preoperative images and operative notes were used to determine if any features were predictive. Serial postoperative images and clinical notes were used to characterize the implications of these findings. RESULTS From a review of 94 patients, 10 (10.6%) patients had evidence of an extruded intraventricular solid fragment (median follow-up 4 months; range 0.5-115 months). Of the evaluable patients, 7 of 9 patients had T1-weighted hyperintense and T2-weighted hypointense cysts on preoperative scans. Seventy-eight percent of the extrusions were on the same side as the endoscopic entry. Three patients demonstrated early fragment migration, but not after 8 months of radiological follow-up. All evaluable patients demonstrated improvement in their hydrocephalus, and none suffered a complication attributable to the intraventricular extruded fragments. CONCLUSIONS Intraventricular extruded colloid fragments can occur after endoscopic resection, with the possible risk demonstrated as cyst hypointensity on preoperative T2-weighted images. The finding does not seem to result in any clinical morbidity, and radiographic involution is the rule. Migratory capacity, however, does exist and justifies a more frequent imaging surveillance schedule and consideration for removal.

  14. Development of an extruder-feeder biomass direct liquefaction process

    Energy Technology Data Exchange (ETDEWEB)

    White, D.H.; Wolf, D. (Arizona Univ., Tucson, AZ (United States). Dept. of Chemical Engineering)

    1991-10-01

    As an abundant, renewable, domestic energy resource, biomass could help the United States reduce its dependence on imported oil. Biomass is the only renewable energy technology capable of addressing the national need for liquid transportation fuels. Thus, there is an incentive to develop economic conversion processes for converting biomass, including wood, into liquid fuels. Through research sponsored by the US DOE's Biomass Thermochemical Conversion Program, the University of Arizona has developed a unique biomass direct liquefaction system. The system features a modified single-screw extruder capable of pumping solid slurries containing as high as 60 wt% wood flour in wood oil derived vacuum bottoms at pressures up to 3000 psi. The extruder-feeder has been integrated with a unique reactor by the University to form a system which offers potential for improving high pressure biomass direct liquefaction technology. The extruder-feeder acts simultaneously as both a feed preheater and a pumping device for injecting wood slurries into a high pressure reactor in the biomass liquefaction process. An experimental facility was constructed and following shakedown operations, wood crude oil was produced by mid-1985. By July 1988, a total of 57 experimental continuous biomass liquefaction runs were made using White Birch wood feedstock. Good operability was achieved at slurry feed rates up to 30 lb/hr, reactor pressures from 800 to 3000 psi and temperatures from 350{degree}C to 430{degree}C under conditions covering a range of carbon monoxide feed rates and sodium carbonate catalyst addition. Crude wood oils containing as little as 6--10 wt% residual oxygen were produced. 38 refs., 82 figs., 26 tabs.

  15. Thermoplastic polymers surfaces for Dip-Pen Nanolithography of oligonucleotides

    Energy Technology Data Exchange (ETDEWEB)

    Suriano, Raffaella [Dipartimento di Chimica, Materiali e Ingegneria Chimica “Giulio Natta”, Politecnico di Milano, Piazza Leonardo da Vinci 32, 20133 Milano (Italy); Biella, Serena, E-mail: serena.biella@polimi.it [Dipartimento di Chimica, Materiali e Ingegneria Chimica “Giulio Natta”, Politecnico di Milano, Piazza Leonardo da Vinci 32, 20133 Milano (Italy); Cesura, Federico; Levi, Marinella; Turri, Stefano [Dipartimento di Chimica, Materiali e Ingegneria Chimica “Giulio Natta”, Politecnico di Milano, Piazza Leonardo da Vinci 32, 20133 Milano (Italy)

    2013-05-15

    Different thermoplastic polymers were spin-coated to prepare smooth surfaces for the direct deposition of end-group modified oligonucleotides by Dip-Pen Nanolithography. A study of the diffusion process was done in order to investigate the dependence of calibration coefficient and quality of deposited features on environmental parameters (temperature, relative humidity) and ink's molecular weight and functionality. The optimization of the process parameters led to the realization of high quality and density nanoarrays on plastics.

  16. Thermoplastic high performance cable insulation systems for flexible system operation

    OpenAIRE

    Vaughan, A.S.; Green, C.D.; Hosier, I.L.; Stevens, G.C.; Pye, A.; Thomas, J.L.; Sutton, S.J.; Guessens, T.

    2015-01-01

    Crosslinked polyethylene (XLPE) has been the cable insulation material of choice in many different transmission and distribution applications for many years and, while this material has many desirable characteristics, its thermo-mechanical properties have consequences for both continuous and emergency cable ratings which, in turn, have implications for system operational flexibility. In this paper, we describe the principles and two embodiments through which new thermoplastic insulation syste...

  17. Ultrasonic assisted consolidation of commingled thermoplastic/glass fibers rovings

    Directory of Open Access Journals (Sweden)

    Francesca eLionetto

    2015-04-01

    Full Text Available Thermoplastic matrix composites are finding new applications in different industrial area thanks to their intrinsic advantages related to environmental compatibility and processability. The approach presented in this work consists in the development of a technology for the simultaneous deposition and consolidation of commingled thermoplastic rovings through to the application of high energy ultrasound. An experimental equipment, integrating both fiber impregnation and ply consolidation in a single process, has been designed and tested. It is made of an ultrasonic welder, whose titanium sonotrode is integrated on a filament winding machine. During winding, the commingled roving is at the same time in contact with the mandrel and the horn. The intermolecular friction generated by ultrasound is able to melt the thermoplastic matrix and impregnate the reinforcement fibers. The heat transfer phenomena occurring during the in situ consolidation were simulated solving by finite element (FE analysis an energy balance accounting for the heat generated by ultrasonic waves and the melting characteristics of the matrix. To this aim, a calorimetric characterization of the thermoplastic matrix has been carried out to obtain the input parameters for the model. The FE analysis has enabled to predict the temperature distribution in the composite during heating and cooling The simulation results have been validated by the measurement of the temperature evolution during ultrasonic consolidation.The reliability of the developed consolidation equipment was proved by producing hoop wound cylinder prototypes using commingled continuous E-glass rovings and Polypropylene (PP filaments. The consolidated composite cylinders are characterized by high mechanical properties, with values comparable with the theoretical ones predicted by the micromechanical analysis.

  18. Mechanical properties of green composites based on thermoplastic starch

    Science.gov (United States)

    Fornes, F.; Sánchez-Nácher, L.; Fenollar, O.; Boronat, T.; Garcia-Sanoguera, D.

    2010-06-01

    The present work is focused on study of "green composites" elaborated from thermoplastic starch (TPS) as polymer matrix and a fiber from natural origin (rush) as reinforced fiber. The effect of the fiber content has been studied by means of the mechanical properties. The composite resulting presents a lack of interaction between matrix and fiber that represents a performance decrease. However the biodegradability behavior of the resulting composite raise this composite as useful an industrial level.

  19. Sustainable green composites of thermoplastic starch and cellulose fibers

    OpenAIRE

    Amnuay Wattanakornsiri; Sampan Tongnunui

    2014-01-01

    Green composites have gained renewed interest as environmental friendly materials and as biodegradable renewable resources for a sustainable development. This review provides an overview of recent advances in green composites based on thermoplastic starch (TPS) and cellulose fibers. It includes information about compositions, preparations, and properties of starch, cellulose fibers, TPS, and green composites based on TPS and cellulose fibers. Introduction and production of these r...

  20. Compression molding of chopped woven thermoplastic composite flakes

    OpenAIRE

    Abdul Rasheed, Mohammed Iqbal

    2016-01-01

    Continuous fiber reinforced composites with high-performance thermoplastic polymer matrices have an enormous potential in terms of performance, production rate, cost efficiency and recyclability. The use of this relatively new class of materials by the aerospace and automotive industry has been growing steadily during the last decade. However, the use of continuous reinforcements limit the complexity of the shape of the end products, as defects such as wrinkles can form during processing. Mor...

  1. Metallization of Extruded Briquettes (BREX in Midrex Process

    Directory of Open Access Journals (Sweden)

    Aitber Bizhanov

    2017-07-01

    Full Text Available The results of the full-scale testing of the Extruded Briquettes (BREX as the charge components of the industrial Midrex reactor are discussed. The influence of the type of binder on the degree of metallization of BREX is analyzed. Magnesium sulfate-based binder helps to reach highest metallization degree of BREX. Mineralogical study shows the difference in the iron-silicate phase’s development as well as in the porosity change during metallization depending on the binder used.

  2. Study of the cooling process of an extruded aluminium profile

    International Nuclear Information System (INIS)

    Bouffioux, C.; Habraken, A.M.; Carton, M.; Lecomte-Beckers, J.

    2004-01-01

    The prediction of the final axial stresses and the residual strains of complex extruded aluminium profiles requires a good knowledge of the material behavior and of the industrial process. This paper is focused on the methods required to provide the whole set of data: material ones and process ones. Scanning differential calorimetry, dilatometry and diffusivity tests identify thermophysic material properties and hot tensile tests identify parameters of the elasto-visco-plastic Norton-Hoff law. The description of the industrial process and its simulations are described. Then a sensitivity analyzis provides the cooling key parameters causing the undesired final curvature during the industrial process

  3. Dislocations in extruded Co-49.3 at. pct Al

    Science.gov (United States)

    Yaney, D. L.; Nix, W. D.; Pelton, A. R.

    1986-01-01

    Polycrystalline Co-49.3 at. pct Al, which had been extruded at 1505 K, was examined using transmission electron microscopy. Diffraction contrast analysis showed that b = 100 as well as b = 111 line dislocations contribute to elevated temperature deformation in CoAl. Therefore, it was concluded that sufficient slip systems exist in CoAl to allow for general plasticity in the absence of diffusional mechanisms. Line dislocations of the type b = 001 were observed on both 110 and 100 planes while b = 111 line dislocations were observed on 1 -1 0 planes.

  4. Microstructure And Mechanical Properties Of Lead Oxide- Thermoplastic Elas Tomer Composite

    International Nuclear Information System (INIS)

    Sudirman; Handayani, Ari; Darwinto, Tri; Teguh, Yulius S.P.P.; Sunarni, Anik; Marlijanti, Isni

    2000-01-01

    Research on microstructure and mechanical properties of lead oxide-thermoplastic elastomer composite with Pb 3 O 4 as lead oxide. Thermoplastic elastomer synthesized from natural rubber as the elastomer and methyl metacrilate as the thermoplastic and irradiated simultaneously with optimum gamma ray. Thermoplastic elastomer (NR-PMMA) grind in a laboplastomill and Pb 3 O 4 was added in varied amount of 10%. 30%. 40% and 50%wt.The results showed that mechanical properties (tensile strength and elongation break) decreased as the Pb 3 O 4 composition increased. Microstructure from SEM observation showed that Pb 3 O 4 distributed evenly and having function as filler in composite

  5. Properties of injection-molded thermoplastic polyester denture base resins.

    Science.gov (United States)

    Hamanaka, Ippei; Takahashi, Yutaka; Shimizu, Hiroshi

    2014-02-01

    This study investigated the properties of injection-molded thermoplastic polyester denture base resins. Two injection-molded thermoplastic polyester denture base resins (polyethylene terephthalate copolymer and polycycloalkylene terephthalate copolymer) were tested. Specimens of each denture base material were fabricated for flexural properties testing, Charpy impact testing and shear bond testing (n = 10). The flexural strength at the proportional limit, elastic modulus, Charpy impact strength and the shear bond strength of the two denture base materials were estimated. The polycycloalkylene terephthalate copolymer denture base resin had significantly lower flexural strength at the proportional limit, lower elastic modulus, higher impact strength and lower shear bond strength compared to the polyethylene terephthalate copolymer denture base resin. The properties of the injection-molded thermoplastic denture base resins composed of polyethylene terephthalate copolymer and polycycloalkylene terephthalate copolymer were different from each other. The polycycloalkylene terephthalate copolymer denture base resin had significantly lower flexural strength at the proportional limit, lower elastic modulus, higher impact strength and lower shear bond strength compared to the polyethylene terephthalate copolymer denture base resin.

  6. Mechanical properties of injection-molded thermoplastic denture base resins.

    Science.gov (United States)

    Hamanaka, Ippei; Takahashi, Yutaka; Shimizu, Hiroshi

    2011-03-01

    To investigate the mechanical properties of injection-molded thermoplastic denture base resins. Four injection-molded thermoplastic resins (two polyamides, one polyethylene terephthalate, one polycarbonate) and, as a control, a conventional heat-polymerized polymethyl methacrylate (PMMA), were used in this study. The flexural strength at the proportional limit (FS-PL), the elastic modulus, and the Charpy impact strength of the denture base resins were measured according to International Organization for Standardization (ISO) 1567 and ISO 1567:1999/Amd 1:2003. The descending order of the FS-PL was: conventional PMMA > polyethylene terephthalate, polycarbonate > two polyamides. The descending order of the elastic moduli was: conventional PMMA > polycarbonate > polyethylene terephthalate > two polyamides. The descending order of the Charpy impact strength was: polyamide (Nylon PACM12) > polycarbonate > polyamide (Nylon 12), polyethylene terephthalate > conventional PMMA. All of the injection-molded thermoplastic resins had significantly lower FS-PL, lower elastic moduli, and higher or similar impact strength compared to the conventional PMMA. The polyamide denture base resins had low FS-PL and low elastic moduli; one of them possessed very high impact strength, and the other had low impact strength. The polyethylene terephthalate denture base resin showed a moderately high FS-PL, moderate elastic modulus, and low impact strength. The polycarbonate denture base resin had a moderately high FS-PL, moderately high elastic modulus, and moderate impact strength.

  7. On the relevance of modeling viscoelastic bending behavior in finite element forming simulation of continuously fiber reinforced thermoplastics

    Science.gov (United States)

    Dörr, Dominik; Schirmaier, Fabian J.; Henning, Frank; Kärger, Luise

    2017-10-01

    Finite Element (FE) forming simulation offers the possibility of a detailed analysis of the deformation behavior of multilayered thermoplastic blanks during forming, considering material behavior and process conditions. Rate-dependent bending behavior is a material characteristic, which is so far not considered in FE forming simulation of pre-impregnated, continuously fiber reinforced polymers (CFRPs). Therefore, an approach for modeling viscoelastic bending behavior in FE composite forming simulation is presented in this work. The presented approach accounts for the distinct rate-dependent bending behavior of e.g. thermoplastic CFRPs at process conditions. The approach is based on a Voigt-Kelvin (VK) and a generalized Maxwell (GM) approach, implemented within a FE forming simulation framework implemented in several user-subroutines of the commercially available FE solver Abaqus. The VK, GM, as well as purely elastic bending modeling approaches are parameterized according to dynamic bending characterization results for a PA6-CF UD-tape. It is found that only the GM approach is capable to represent the bending deformation characteristic for all of the considered bending deformation rates. The parameterized bending modeling approaches are applied to a hemisphere test and to a generic geometry. A comparison of the forming simulation results of the generic geometry to experimental tests show a good agreement between simulation and experiments. Furthermore, the simulation results reveal that especially a correct modeling of the initial bending stiffness is relevant for the prediction of wrinkling behavior, as a similar onset of wrinkles is observed for the GM, the VK and an elastic approach, fitted to the stiffness observed in the dynamic rheometer test for low curvatures. Hence, characterization and modeling of rate-dependent bending behavior is crucial for FE forming simulation of thermoplastic CFRPs.

  8. EUCALYPTUS CELLULOSE MICRO/NANOFIBRILS IN EXTRUDED FIBERCEMENT COMPOSITES

    Directory of Open Access Journals (Sweden)

    Camila Soares Fonseca

    2016-03-01

    Full Text Available Extrusion is an alternative process for fiber-cement production and allows many advantages such as different geometries for the extruded products and the low initial investment for industrial production. In this context the aim of this study was to produce cellulose micro/nanofibrils from Eucalyptus pulp and evaluate the properties of cementitious composites made with different contents of cellulose micro/nanofibrils. Cellulose micro/ nanofibrils were produced using a mechanical defibrillator, and characterized for their morphology. Extruded composites were produced with 0.5 to 1.0% (by mass of micro/ nanofibrils and compared to unreinforced composites. Composites reinforced with 1.0% of micro/nanofibrils presented higher water absorption and apparent porosity than their counter parts. No significant differences were observed for modulus of rupture (MOR, limit of proportionality (LOP and final specific deformation, between the composites reinforced with 0.5% and 1.0% of micro/nanofibrils and those with no reinforcement. The static elastic modulus (MOE increased and specific energy decreased with the inclusion of 1.0% of micro/nanofibrils. Dynamic elastic modulus (E of the composites increased with the increase of micro/nanofibrils content and of weathering exposition. This study indicates that fiber-cements are sensitive to changes in structural composition and time of ageing (135 days. This information can be useful for developing of new products based on cellulose micro/nanofibrils.

  9. Parametric analysis and design of a screw extruder for slightly non-Newtonian (pseudoplastic materials

    Directory of Open Access Journals (Sweden)

    J.I. Orisaleye

    2018-04-01

    Full Text Available Extruders have found application in the food, polymer and pharmaceutical industries. Rheological characteristics of materials are important in the specification of design parameters of screw extruders. Biopolymers, which consist of proteins, nucleic acids and polysaccharides, are shear-thinning (pseudoplastic within normal operating ranges. However, analytical models to predict and design screw extruders for non-Newtonian pseudoplastic materials are rare. In this study, an analytical model suitable to design a screw extruder for slightly non-Newtonian materials was developed. The model was used to predict the performance of the screw extruder while processing materials with power law indices slightly deviating from unity (the Newtonian case. Using non-dimensional analysis, the effects of design and operational parameters were investigated. Expressions to determine the optimum channel depth and helix angle were also derived. The model is capable of predicting the performance of the screw extruder within the range of power law indices considered (1/2⩽n⩽1. The power law index influences the choice of optimum channel depth and helix angle of the screw extruder. Keywords: Screw extruder, Slightly non-Newtonian, Shear-thinning, Pseudoplastic, Biopolymer, Power law

  10. 78 FR 58520 - Extruded Rubber Thread From Malaysia; Notice of Amended Final Results of Antidumping Duty...

    Science.gov (United States)

    2013-09-24

    ... Malaysia; Notice of Amended Final Results of Antidumping Duty Administrative Review AGENCY: Import... Extruded Rubber Thread From Malaysia; Final Results of Antidumping Duty Administrative Review, 63 FR 12752... the final results of its administrative review of the antidumping duty order on extruded rubber thread...

  11. Тhe effectiveness of extruding the poly-cereal mixtures

    Directory of Open Access Journals (Sweden)

    A. A. Ospanov

    2012-01-01

    Full Text Available The article presents the results of studies about the effectiveness of extruding the floury polycereal mixtures; obtained dependence of the operating parameters of the process on the variable rotation frequency of extruder’ auger and humidity value of extruded poly-cereal mixture. The obtained results have practical significance in the construction of the technological scheme of food production of high readiness.

  12. THE GRAFTING OF MALEIC-ANHYDRIDE ON HIGH-DENSITY POLYETHYLENE IN AN EXTRUDER

    NARCIS (Netherlands)

    GANZEVELD, KJ; JANSSEN, LPBM

    The grafting of maleic anhydride (MAH) on high density polyethylene in a counter-rotating twin screw extruder has been studied. As the reaction kinetics appear to be affected by mass transfer, good micro mixing in the extruder is important. Due to the competing mechanisms of increasing mixing and

  13. A regionally-linked, dynamic material flow modelling tool for rolled, extruded and cast aluminium products

    DEFF Research Database (Denmark)

    Bertram, M.; Ramkumar, S.; Rechberger, H.

    2017-01-01

    of regional stocks and flows of rolled, extruded and casting alloys across space and over time, giving the industry the ability to evaluate the potential to recycle aluminium scrap most efficiently. The International Aluminium Institute will update the tool annually and publish a visualisation of results...... tonnes), other rolled scrap (6 million tonnes), extruded scrap (4 million tonnes) and other scrap (2 million tonnes)....

  14. Production and characterization of cornstarch/cellulose acetate/silver sulfadiazine extrudate matrices

    Energy Technology Data Exchange (ETDEWEB)

    Zepon, Karine Modolon [CIMJECT, Departamento de Engenharia Mecânica, Universidade Federal de Santa Catarina, 88040-900 Florianópolis, SC (Brazil); TECFARMA, Universidade do Sul de Santa Catarina, 88704-900 Tubarão, SC (Brazil); Petronilho, Fabricia [FICEXP, Universidade do Sul de Santa Catarina, 88704-900 Tubarão, SC (Brazil); Soldi, Valdir [POLIMAT, Universidade Federal de Santa Catarina, 88040-900 Florianópolis, SC (Brazil); Salmoria, Gean Vitor [CIMJECT, Departamento de Engenharia Mecânica, Universidade Federal de Santa Catarina, 88040-900 Florianópolis, SC (Brazil); Kanis, Luiz Alberto, E-mail: luiz.kanis@unisul.br [TECFARMA, Universidade do Sul de Santa Catarina, 88704-900 Tubarão, SC (Brazil)

    2014-11-01

    The production and evaluation of cornstarch/cellulose acetate/silver sulfadiazine extrudate matrices are reported herein. The matrices were melt extruded under nine different conditions, altering the temperature and the screw speed values. The surface morphology of the matrices was examined by scanning electron microscopy. The micrographs revealed the presence of non-melted silver sulfadiazine microparticles in the matrices extruded at lower temperature and screw speed values. The thermal properties were evaluated and the results for both the biopolymer and the drug indicated no thermal degradation during the melt extrusion process. The differential scanning analysis of the extrudate matrices showed a shift to lower temperatures for the silver sulfadiazine melting point compared with the non-extruded drug. The starch/cellulose acetate matrices containing silver sulfadiazine demonstrated significant inhibition of the growth of Pseudomonas aeruginosa and Staphylococcus aureus. In vivo inflammatory response tests showed that the extrudate matrices, with or without silver sulfadiazine, did not trigger chronic inflammatory processes. - Highlights: • Melt extruded bio-based matrices containing silver sulfadiazine was produced. • The silver sulfadiazine is stable during melt-extrusion. • The extrudate matrices shown bacterial growth inhibition. • The matrices obtained have potential to development wound healing membranes.

  15. Effects of Extrusion Conditions on the Physicochemical Properties of Extruded Red Ginseng

    Science.gov (United States)

    Gui, Ying; Gil, Sun Kuk; Ryu, Gi Hyung

    2012-01-01

    The effects of variable moisture content, screw speed and barrel temperature on the physicochemical properties of red ginseng powder extrudates were investigated. The raw red ginseng powders were processed in a co-rotating intermeshing twin-screw extruder. Primary extrusion variables were feed moisture content (20 and 30%), screw speed (200 and 250 rpm) and barrel temperature (115 and 130°C). Extruded red ginseng showed higher crude saponin contents (6.72~7.18%) than raw red ginseng (5.50%). Tested extrusion conditions did not significantly affect the crude saponin content of extrudates. Increased feed moisture content resulted in increased bulk density, specific length, water absorption index (WAI), breaking strength, elastic modulus and crude protein content and decreased water solubility index (WSI) and expansion (p<0.05). Increased barrel temperature resulted in increased total sugar content, but decreased reducing sugar content in the extrudate (p<0.05). Furthermore, increased barrel temperature resulted in increased amino acid content and specific length and decreased expansion and bulk density of extrudates only at a higher feed moisture content. The physicochemical properties of extrudates were mainly dependent on the feed moisture content and barrel temperature, whereas the screw speed showed a lesser effect. These results will be used to help define optimized process conditions for controlling and predicting qualities and characteristics of extruded red ginseng. PMID:24471085

  16. Use of Red Cactus Pear (Opuntia ficus-indica Encapsulated Powder to Pigment Extruded Cereal

    Directory of Open Access Journals (Sweden)

    Martha G. Ruiz-Gutiérrez

    2017-01-01

    Full Text Available Encapsulated powder of the red cactus pear is a potential natural dye for the food industry and a known antioxidant. Although the use of this powder is possible, it is not clear how it alters food properties, thus ensuing commercial acceptability. The aim of this study was to evaluate the effect of encapsulated powder of the red cactus pear on the physicochemical properties of extruded cereals. The powder was mixed (2.5, 5.0, and 7.5% w/w with maize grits and extruded (mix moisture 22%, temperature 100°C, and screw speed 325 rpm. The physical, chemical, and sensory characteristics of the extruded cereal were evaluated; extruded cereal without encapsulated powder was used as a control. All cereal extrudates pigmented with the encapsulated powder showed statistically significant differences (P<0.05 in expansion, water absorption, color, density, and texture compared to the control. The encapsulated powder had a positive effect on expansion and water absorption indices, as well as color parameters, but a negative effect on density and texture. Extruded cereal properties were significantly (P<0.05 correlated. Sensorially, consumers accepted the extruded cereal with a lower red cactus pear powder content (2.5% w/w, because this presented characteristics similar to extruded cereal lacking pigment.

  17. The LS-STAG immersed boundary/cut-cell method for non-Newtonian flows in 3D extruded geometries

    Science.gov (United States)

    Nikfarjam, F.; Cheny, Y.; Botella, O.

    2018-05-01

    The LS-STAG method is an immersed boundary/cut-cell method for viscous incompressible flows based on the staggered MAC arrangement for Cartesian grids, where the irregular boundary is sharply represented by its level-set function, results in a significant gain in computer resources (wall time, memory usage) compared to commercial body-fitted CFD codes. The 2D version of LS-STAG method is now well-established (Cheny and Botella, 2010), and this paper presents its extension to 3D geometries with translational symmetry in the z direction (hereinafter called 3D extruded configurations). This intermediate step towards the fully 3D implementation can be applied to a wide variety of canonical flows and will be regarded as the keystone for the full 3D solver, since both discretization and implementation issues on distributed memory machines are tackled at this stage of development. The LS-STAG method is then applied to various Newtonian and non-Newtonian flows in 3D extruded geometries (axisymmetric pipe, circular cylinder, duct with an abrupt expansion) for which benchmark results and experimental data are available. The purpose of these investigations are (a) to investigate the formal order of accuracy of the LS-STAG method, (b) to assess the versatility of method for flow applications at various regimes (Newtonian and shear-thinning fluids, steady and unsteady laminar to turbulent flows) (c) to compare its performance with well-established numerical methods (body-fitted and immersed boundary methods).

  18. Instrumental and sensory properties of pea protein-fortified extruded rice snacks.

    Science.gov (United States)

    Philipp, Claudia; Buckow, Roman; Silcock, Pat; Oey, Indrawati

    2017-12-01

    Characteristic attributes of pea-protein fortified, extruded rice snacks were evaluated by mechanical, acoustic and descriptive sensory analysis. The addition of pea protein isolate (0 to 45% (w/w)) to rice flour and extruder screw speed strongly affected the expansion behaviour and therefore, textural attributes of extruded snack products. The sensory panel described the texture of highly expanded extrudates as crisp, while low expanded extrudates were perceived as hard, crunchy and non-crisp. Results of the instrumental and sensory analysis were compared and showed a high correlation between mechanical and sensory hardness (r=0.98), as well as acoustic and sensory crispness (r=0.88). However, poor and/or negative correlations between acoustic and sensory hardness and crunchiness were observed (r=-0.35 and -0.84, respectively). Copyright © 2017 Elsevier Ltd. All rights reserved.

  19. Physicochemical modification of native and extruded wheat flours by enzymatic amylolysis.

    Science.gov (United States)

    Martínez, Mario M; Pico, Joana; Gómez, Manuel

    2015-01-15

    Enzymatic hydrolysis could be an alternative way to modify flour functionality. The effect of two different enzymes, α-amylase and amyloglucosidase, and their combination on microstructure, oligosaccharide content, crystalline order, pasting, gel hydration, and colour properties of native and extruded wheat flours was investigated. Micrographs showed different mechanisms of actuation of the different enzymes on native and extruded flours, achieving greater than 300% and 500% increases of glucose and maltose contents, respectively, in extruded flours compared with their native counterparts. Native flours displayed higher values of water absorption capacity and swelling power than extruded flours. Flours treated by a combination of amylase and amyloglucosidase showed low swelling power. Regarding colour, native flours were darker and more reddish than extruded flours, whereas flours treated by amyloglucosidase, and therefore had a higher glucose content, were darker and more reddish. Copyright © 2014 Elsevier Ltd. All rights reserved.

  20. Sensory, Physico-Chemical and Water Sorption Properties of Corn Extrudates Enriched with Spirulina.

    Science.gov (United States)

    Tańska, Małgorzata; Konopka, Iwona; Ruszkowska, Millena

    2017-09-01

    This study compares the quality of extrudates made from corn grits with the addition of up to 8% of spirulina powder. The sensory properties (shape, color, aroma, taste and crispness), chemicals (content of water, protein, fat, ash, fiber, carbohydrates, carotenoids, chlorophyll and phycocyanin) and physical properties (color, water absorption index, expansion indices, texture and water sorption properties) were determined. It has been found that spirulina-enriched extrudates had slightly lower sensory scores, but the addition of spirulina improved their nutritional value. The contents of protein, ash, fiber and β-carotene increased in extrudates with 8% of spirulina by 34, 36, 140 and 1,260%, respectively. The increasing addition of spirulina caused a decrease in extrudates lightness, an increase in their greenness and yellowness accompanied by a decrease of expansion indices and an increase of softness. Only small differences were found in water sorption properties, suggesting a similar behavior of spirulina-enriched extrudates during storage.

  1. Functional extruded snacks with lycopene and soy protein Snacks extrusados funcionais com licopeno e proteína de soja

    Directory of Open Access Journals (Sweden)

    Paula Fernanda Pinto da Costa

    2010-03-01

    Full Text Available In this work, the effects of thermoplastic extrusion process parameters (raw material moisture content and temperature and the addition of functional ingredients (lycopene and soy protein on quality characteristics of a base-formulation for extruded corn snacks were studied, with the objective of developing an easy-to-eat functional product. A single-screw Labor PQ 30 model Inbramaq extruder was used for extrusion and a central composite rotational design (CCRD was followed. The independent variables were: i percentage of soy protein isolate (0-30%; ii percentage of lycopene preparation (0-0.1%; iii raw material moisture content (20-30%; and iv 5th zone temperature (100-150 °C. The expansion index reached maximum values with the lowest raw material moisture content (20% and intermediate temperatures (approximately 125 °C. Instrumental hardness was higher with high moisture and low temperature; however, increasing the percentage of soy protein was beneficial for the texture of the product, reducing hardness. The red color intensity increased with the increase in lycopene content and moisture, and with the reduction of temperature. Sensory acceptance tests were carried out for two products, with maximum percentages of the functional ingredients, 20% moisture and temperatures of 125 and 137 °C, with greater acceptance for the product extruded at 125 °C.Neste trabalho, estudou-se a influência de parâmetros do processo de extrusão termoplástica (umidade da matéria-prima e temperatura e da adição de ingredientes funcionais (licopeno e proteína de soja sobre características de qualidade de uma formulação-base para snacks extrusados de milho, com o objetivo de desenvolver um alimento funcional de fácil consumo. Utilizou-se um extrusor monorrosca Inbramaq, modelo Labor PQ 30, e seguiu-se um planejamento experimental com as seguintes variáveis independentes: i teor de isolado proteico de soja (0 a 30%; ii teor de preparado de licopeno (0

  2. Reimplantation of an Extruded Femoral Segment After Gamma Sterilization in A Type IIIA Supracondylar Femur Fracture: A Case Report

    OpenAIRE

    Aizah, N; Su, Y; Shaifulnizam, CWM; MRos, MA

    2014-01-01

    Abstract Extruded bone is a rare complication of high energy open fractures, and there is only a handful of literature on reimplantation of the extruded segment. No clear guidelines exist regarding timing of reimplantation, stabilization of extruded bone segments, and also bone disinfection and sterilization techniques. Previous reports describe sterilization using thermal or chemical methods. We present a case of successful reimplantation of an extruded metaphyseal segment of femur after gam...

  3. Tool-ply friction in thermoplastic composite forming (CD-rom)

    NARCIS (Netherlands)

    ten Thije, R.H.W.; Akkerman, Remko; van der Meer, L.; Ubbink, M.P.; Boisse, P.

    2008-01-01

    Friction is an important phenomenon that can dominate the resulting product geometry of thermoplastic composites upon forming. A model was developed that predicts the friction between a thermoplastic laminate and a rigid tool. The mesoscopic model, based on the Reynolds’ equation for thin film

  4. The effect of titanium surface treatment on the interfacial strength of titanium – Thermoplastic composite joints

    NARCIS (Netherlands)

    Su, Yibo; de Rooij, Matthijn; Grouve, Wouter; Akkerman, Remko

    2017-01-01

    Co-consolidated titanium – carbon fibre reinforced thermoplastic composite hybrid joints show potential for application in aerospace structures. The strength of the interface between the titanium and the thermoplastic composite is crucial for the strength of the entire hybrid joint. Application of a

  5. Color stability, water sorption and cytotoxicity of thermoplastic acrylic resin for non metal clasp denture.

    Science.gov (United States)

    Jang, Dae-Eun; Lee, Ji-Young; Jang, Hyun-Seon; Lee, Jang-Jae; Son, Mee-Kyoung

    2015-08-01

    The aim of this study was to compare the color stability, water sorption and cytotoxicity of thermoplastic acrylic resin for the non-metal clasp dentures to those of thermoplastic polyamide and conventional heat-polymerized denture base resins. Three types of denture base resin, which are conventional heat-polymerized acrylic resin (Paladent 20), thermoplastic polyamide resin (Bio Tone), thermoplastic acrylic resin (Acrytone) were used as materials for this study. One hundred five specimens were fabricated. For the color stability test, specimens were immersed in the coffee and green tee for 1 and 8 weeks. Color change was measured by spectrometer. Water sorption was tested after 1 and 8 weeks immersion in the water. For the test of cytotoxicity, cell viability assay was measured and cell attachment was analyzed by FE-SEM. All types of denture base resin showed color changes after 1 and 8 weeks immersion. However, there was no significant difference between denture base resins. All specimens showed significant color changes in the coffee than green tee. In water sorption test, thermoplastic acrylic resin showed lower values than conventional heat-polymerized acrylic resin and thermoplastic polyamide resin. Three types of denture base showed low cytotoxicity in cell viability assay. Thermoplastic acrylic resin showed the similar cell attachment but more stable attachment than conventional heat-polymerized acrylic resin. Thermoplastic acrylic resin for the non-metal clasp denture showed acceptable color stability, water sorption and cytotoxicity. To verify the long stability in the mouth, additional in vitro studies are needed.

  6. Effects of weathering on color loss of natural fiber : thermoplastic composites

    Science.gov (United States)

    Robert H. Falk; Colin. Felton; Thomas. Lundin

    2000-01-01

    The technology currently exists to manufacture natural fiber-thermoplastic composites from recycled materials. Development of commodity building products from these composites would open huge markets for waste-based materials in the United States. To date, the construction industry has only accepted wood-thermoplastic composite lumber and only for limited applications...

  7. Recycling of ligno-cellulosic and polyethylene wastes from agricultural operations in thermoplastic composites

    Science.gov (United States)

    In the US, wood plastic composites (WPC) represent one of the successful markets for natural fiber-filled thermoplastic composites. The WPC typically use virgin or recycled thermoplastic as the substrate and wood fiber as the filler. A major application of the WPC is in non-structural building appli...

  8. Method for bonding a thermoplastic polymer to a thermosetting polymer component

    NARCIS (Netherlands)

    Van Tooren, M.J.L.

    2012-01-01

    The invention relates to a method for bonding a thermoplastic polymer to a thermosetting polymer component, the thermoplastic polymer having a melting temperature that exceeds the curing temperature of the thermosetting polymer. The method comprises the steps of providing a cured thermosetting

  9. Effects of weathering on color loss of natural fiber thermoplastic composites

    Science.gov (United States)

    R.H. Falk; C. Felton; T. Lundin

    2001-01-01

    The technology currently exists to manufacture natural fiber thermoplastic composites from recycled materials. Development of commodity-building products from these composites would open up huge markets for waste-based materials in the US. To date, the construction industry has only accepted wood thermoplastic composite lumber (and only for limited applications). In...

  10. 40 CFR 428.50 - Applicability; description of the small-sized general molded, extruded, and fabricated rubber...

    Science.gov (United States)

    2010-07-01

    ... small-sized general molded, extruded, and fabricated rubber plants subcategory. 428.50 Section 428.50... RUBBER MANUFACTURING POINT SOURCE CATEGORY Small-Sized General Molded, Extruded, and Fabricated Rubber Plants Subcategory § 428.50 Applicability; description of the small-sized general molded, extruded, and...

  11. 40 CFR 428.70 - Applicability; description of the large-sized general molded, extruded, and fabricated rubber...

    Science.gov (United States)

    2010-07-01

    ... large-sized general molded, extruded, and fabricated rubber plants subcategory. 428.70 Section 428.70... RUBBER MANUFACTURING POINT SOURCE CATEGORY Large-Sized General Molded, Extruded, and Fabricated Rubber Plants Subcategory § 428.70 Applicability; description of the large-sized general molded, extruded, and...

  12. Use of Melt Flow Rate Test in Reliability Study of Thermoplastic Encapsulation Materials in Photovoltaic Modules

    Energy Technology Data Exchange (ETDEWEB)

    Moseley, J.; Miller, D.; Shah, Q.-U.-A. S. J.; Sakurai, K.; Kempe, M.; Tamizhmani, G.; Kurtz, S.

    2011-10-01

    Use of thermoplastic materials as encapsulants in photovoltaic (PV) modules presents a potential concern in terms of high temperature creep, which should be evaluated before thermoplastics are qualified for use in the field. Historically, the issue of creep has been avoided by using thermosetting polymers as encapsulants, such as crosslinked ethylene-co-vinyl acetate (EVA). Because they lack crosslinked networks, however, thermoplastics may be subject to phase transitions and visco-elastic flow at the temperatures and mechanical stresses encountered by modules in the field, creating the potential for a number of reliability and safety issues. Thermoplastic materials investigated in this study include PV-grade uncured-EVA (without curing agents and therefore not crosslinked); polyvinyl butyral (PVB); thermoplastic polyurethane (TPU); and three polyolefins (PO), which have been proposed for use as PV encapsulation. Two approaches were used to evaluate the performance of these materials as encapsulants: module-level testing and a material-level testing.

  13. Additive Manufacturing of Thermoplastic Matrix Composites Using Ultrasonics

    Science.gov (United States)

    Olson, Meghan

    Advanced composite materials have great potential for facilitating energy efficient product design and their manufacture if improvements are made to current composite manufacturing processes. This thesis focuses on the development of a novel manufacturing process for thermoplastic composite structures entitled Laser-Ultrasonic Additive Manufacturing ('LUAM'), which is intended to combine the benefits of laser processing technology, developed by Automated Dynamics Inc., with ultrasonic bonding technology that is used commercially for unreinforced polymers. These technologies used together have the potential to significantly reduce the energy consumption and void content of thermoplastic composites made using Automated Fiber Placement (AFP). To develop LUAM in a methodical manner with minimal risk, a staged approach was devised whereby coupon-level mechanical testing and prototyping utilizing existing equipment was accomplished. Four key tasks have been identified for this effort: Benchmarking, Ultrasonic Compaction, Laser Assisted Ultrasonic Compaction, and Demonstration and Characterization of LUAM. This thesis specifically addresses Tasks 1 and 2, i.e. Benchmarking and Ultrasonic Compaction, respectively. Task 1, fabricating test specimens using two traditional processes (autoclave and thermal press) and testing structural performance and dimensional accuracy, provide results of a benchmarking study by which the performance of all future phases will be gauged. Task 2, fabricating test specimens using a non-traditional process (ultrasonic conpaction) and evaluating in a similar fashion, explores the the role of ultrasonic processing parameters using three different thermoplastic composite materials. Further development of LUAM, although beyond the scope of this thesis, will combine laser and ultrasonic technology and eventually demonstrate a working system.

  14. Carotenoid and color changes in traditionally flaked and extruded products.

    Science.gov (United States)

    Cueto, Mario; Farroni, Abel; Schoenlechner, Regine; Schleining, Gerhard; Buera, Pilar

    2017-08-15

    The objective of this study was to evaluate the impact of process and formulation on individual carotenoid loss in traditionally prepared cornflakes and those prepared by extrusion. The first step in the traditional process (maize grits cooking) promoted a 60% lutein content reduction and 40% in zeaxanthin loss, showing lutein more susceptibility to isomerization and decomposition. After toasting, the last step, the total loss averaged 80% for both compounds. The extruded maize in a plain formulation showed a 35% lutein and zeaxanthin reduction. However, in samples containing quinoa the decrease reached 60%, and the major loss (80%) was found in chia-containing formulations. Correlations between the color coordinate b ∗ , total and individual carotenoid content, were obtained. It is of a major importance that the efforts to increase carotenoid content in raw materials are complemented with attempts to reduce the losses during processing. Copyright © 2017 Elsevier Ltd. All rights reserved.

  15. Finite element stress analysis of extruded outlet tee junctions

    International Nuclear Information System (INIS)

    Gilroy, J.E.; Clark, J.S.; Tosh, P.A.

    1985-01-01

    The stress analysis of branch pipe intersections and nozzles in large diameter, thin walled pipework systems, subjected to moment loadings, is an area of concern to pipework designers. This is of particular concern in the pipework design of the liquid metal heat transport systems used in Fast Reactor Power Plants. The authors have used the NASTRAN finite element program to model a 10 x 10 x 8 x 3/8 in. extruded outlet tee, subjected to internal pressure, in-plane, out-of-plane and torsion moments applied to both the branch pipe and the run pipe legs of the tee. The results of the analysis are compared with the stresses obtained experimentally on a similar sized tee. (author)

  16. THE OPTIMIZATION OF FLOW RATES OF AN EXTRUDER

    Directory of Open Access Journals (Sweden)

    I.O. Popoola

    2012-01-01

    Full Text Available

    ENGLISH ABSTRACT: The article addresses how the flow rates of an extruder can be optimized. It mentions the plastic recycling industry as an example, which is only one of many solid waste recycling industries. The literature on flow rates is reviewed to demonstrate a gap that the current study aims to fills, in the hope that it will stimulate further research in a fertile area.

    AFRIKAANSE OPSOMMING: Die artikel adresseer die vraagstuk van vloeitempo van ‘n ekstrusieproses. Dit handel met ‘n voorbeeld van ‘n plastiekherwinningsproses wat spruit uit soliede afvalverwerking. ‘n Literatuurstudie toon hoedat die navorsing verdere areas wat braak lê, aanspreek in die hoop dat verdere studie gestimuleer sal word.

  17. An advanced extruder-feeder biomass liquefaction reactor system

    Science.gov (United States)

    White, Don H.; Wolf, D.; Davenport, G.; Mathews, S.; Porter, M.; Zhao, Y.

    1987-11-01

    A unique method of pumping concentrated, viscous biomass slurries that are characteristic of biomass direct liquefaction systems was developed. A modified single-screw extruder was shown to be capable of pumping solid slurries as high as 60 weight percent wood flour in wood oil derived vacuum bottoms, as compared to only 10 to 20 weight percent wood flour in wood oil in conventional systems. During the period August, 1985 to April, 1987, a total of 18 experimental continuous biomass liquefaction runs were made using white birch feedstock. Good operability with feed rates up to 30 lb/hr covering a range of carbon monoxide, sodium carbonate catalyst, pressures from 800 to 3000 psi and temperatures from 350 C to 430 C was achieved. Crude wood oils containing 6 to 10 weight percent residual oxygen were obtained. Other wood oil characteristics are reported.

  18. Computational modelling of a thermoforming process for thermoplastic starch

    Science.gov (United States)

    Szegda, D.; Song, J.; Warby, M. K.; Whiteman, J. R.

    2007-05-01

    Plastic packaging waste currently forms a significant part of municipal solid waste and as such is causing increasing environmental concerns. Such packaging is largely non-biodegradable and is particularly difficult to recycle or to reuse due to its complex composition. Apart from limited recycling of some easily identifiable packaging wastes, such as bottles, most packaging waste ends up in landfill sites. In recent years, in an attempt to address this problem in the case of plastic packaging, the development of packaging materials from renewable plant resources has received increasing attention and a wide range of bioplastic materials based on starch are now available. Environmentally these bioplastic materials also reduce reliance on oil resources and have the advantage that they are biodegradable and can be composted upon disposal to reduce the environmental impact. Many food packaging containers are produced by thermoforming processes in which thin sheets are inflated under pressure into moulds to produce the required thin wall structures. Hitherto these thin sheets have almost exclusively been made of oil-based polymers and it is for these that computational models of thermoforming processes have been developed. Recently, in the context of bioplastics, commercial thermoplastic starch sheet materials have been developed. The behaviour of such materials is influenced both by temperature and, because of the inherent hydrophilic characteristics of the materials, by moisture content. Both of these aspects affect the behaviour of bioplastic sheets during the thermoforming process. This paper describes experimental work and work on the computational modelling of thermoforming processes for thermoplastic starch sheets in an attempt to address the combined effects of temperature and moisture content. After a discussion of the background of packaging and biomaterials, a mathematical model for the deformation of a membrane into a mould is presented, together with its

  19. Use of Vacuum Bagging for Fabricating Thermoplastic Microfluidic Devices

    Science.gov (United States)

    Cassano, Christopher L.; Simon, Andrew J.; Liu, Wei; Fredrickson, Carl; Fan, Z. Hugh

    2014-01-01

    In this work we present a novel thermal bonding method for thermoplastic microfluidic devices. This simple method employs a modified vacuum bagging technique, a concept borrowed from the aerospace industry, to produce conventional thick substrate microfluidic devices, as well as multi-layer film devices. The bonds produced using this method are superior to those obtained using conventional thermal bonding methods, including thermal lamination, and are capable of sustaining burst pressures in excess of 550 kPa. To illustrate the utility of this method, thick substrate devices were produced, as well as a six-layer film device that incorporated several complex features. PMID:25329244

  20. Blends of thermoplastic and elastomeric matrices with liquid crystalline polymers

    Energy Technology Data Exchange (ETDEWEB)

    Roggero, A.; Pedretti, U.; La Mantia, F.P. [Eniricerche, Milanese (Italy)

    1995-12-01

    Liquid crystalline polymers (LCPs) present a unique balance of properties and, when added to thermoplastic (TP) or elastomeric (EL) matrices, can impart to the relevant blends specific properties that can be utilized for specific applications. As regards TP/LCP blends, the proclivity of LCPs to form fibrous structures and their low melt viscositiy allowed to obtain blends reinforced and easier to process than the pure TPs: particularly, depending on the LCP-TP structures and on the processing parameters, materials with improved processability, high modulus, enhanced impact strength and creeping resistance were obtained. As regards EL/LCP blends, that based on fluoroelastomers were in depth investigated and offered outstanding properties.

  1. Fused Deposition Technique for Continuous Fiber Reinforced Thermoplastic

    Science.gov (United States)

    Bettini, Paolo; Alitta, Gianluca; Sala, Giuseppe; Di Landro, Luca

    2017-02-01

    A simple technique for the production of continuous fiber reinforced thermoplastic by fused deposition modeling, which involves a common 3D printer with quite limited modifications, is presented. An adequate setting of processing parameters and deposition path allows to obtain components with well-enhanced mechanical characteristics compared to conventional 3D printed items. The most relevant problems related to the simultaneous feeding of fibers and polymer are discussed. The properties of obtained aramid fiber reinforced polylactic acid (PLA) in terms of impregnation quality and of mechanical response are measured.

  2. Nanoimprint technology nanotransfer for thermoplastic and photocurable polymers

    CERN Document Server

    Taniguchi, Jun; Mizuno, Jun; Saito, Takushi

    2013-01-01

    Nanoscale pattern transfer technology using molds is a rapidly advancing area and one that has seen much recent attention due to its potential for use in nanotechnology industries and applications. However, because of these rapid advances, it can be difficult to keep up with the technological trends and the latest cutting-edge methods. In order to fully understand these pioneering technologies, a comprehensive understanding of the basic science and an overview of the techniques are required. Nanoimprint Technology: Nanotransfer for Thermoplastic and Photocurable Polymers covers

  3. Solid particle erosion and viscoelastic properties of thermoplastic polyurethanes

    Directory of Open Access Journals (Sweden)

    G. Arena

    2015-03-01

    Full Text Available The wear resistance of several thermoplastic polyurethanes (TPUs having different chemical nature and micronscale arrangement of the hard and soft segments has been investigated by means of erosion and abrasion tests. The goal was correlating the erosion performances of the materials to their macroscopic mechanical properties. Unlike conventional tests, such as hardness and tensile measurements, viscoelastic analysis proved to be a valuable tool to study the erosion resistance of TPUs. In particular, a strict correlation was found between the erosion rate and the high-frequency (~107 Hz loss modulus. The latter reflects the actual ability of TPU to dissipate the impact energy of the erodent particles.

  4. FIBER ORIENTATION IN INJECTION MOLDED LONG CARBON FIBER THERMOPLASTIC COMPOSITES

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Jin; Nguyen, Ba Nghiep; Mathur, Raj N.; Sharma, Bhisham; Sangid, Michael D.; Costa, Franco; Jin, Xiaoshi; Tucker III, Charles L.; Fifield, Leonard S.

    2015-03-23

    A set of edge-gated and center-gated plaques were injection molded with long carbon fiber-reinforced thermoplastic composites, and the fiber orientation was measured at different locations of the plaques. Autodesk Simulation Moldflow Insight (ASMI) software was used to simulate the injection molding of these plaques and to predict the fiber orientation, using the anisotropic rotary diffusion and the reduced strain closure models. The phenomenological parameters of the orientation models were carefully identified by fitting to the measured orientation data. The fiber orientation predictions show very good agreement with the experimental data.

  5. Sustainable green composites of thermoplastic starch and cellulose fibers

    Directory of Open Access Journals (Sweden)

    Amnuay Wattanakornsiri

    2014-04-01

    Full Text Available Green composites have gained renewed interest as environmental friendly materials and as biodegradable renewable resources for a sustainable development. This review provides an overview of recent advances in green composites based on thermoplastic starch (TPS and cellulose fibers. It includes information about compositions, preparations, and properties of starch, cellulose fibers, TPS, and green composites based on TPS and cellulose fibers. Introduction and production of these recyclable composites into the material market would be important for environmental sustainability as their use can decrease the volume of petroleum derived plastic waste dumps. Green composites are comparable cheap and abundant, but further research and development is needed for a broader utilization.

  6. Autocalibrating Tiled Projectors on Piecewise Smooth Vertically Extruded Surfaces.

    Science.gov (United States)

    Sajadi, Behzad; Majumder, Aditi

    2011-09-01

    In this paper, we present a novel technique to calibrate multiple casually aligned projectors on fiducial-free piecewise smooth vertically extruded surfaces using a single camera. Such surfaces include cylindrical displays and CAVEs, common in immersive virtual reality systems. We impose two priors to the display surface. We assume the surface is a piecewise smooth vertically extruded surface for which the aspect ratio of the rectangle formed by the four corners of the surface is known and the boundary is visible and segmentable. Using these priors, we can estimate the display's 3D geometry and camera extrinsic parameters using a nonlinear optimization technique from a single image without any explicit display to camera correspondences. Using the estimated camera and display properties, the intrinsic and extrinsic parameters of each projector are recovered using a single projected pattern seen by the camera. This in turn is used to register the images on the display from any arbitrary viewpoint making it appropriate for virtual reality systems. The fast convergence and robustness of this method is achieved via a novel dimension reduction technique for camera parameter estimation and a novel deterministic technique for projector property estimation. This simplicity, efficiency, and robustness of our method enable several coveted features for nonplanar projection-based displays. First, it allows fast recalibration in the face of projector, display or camera movements and even change in display shape. Second, this opens up, for the first time, the possibility of allowing multiple projectors to overlap on the corners of the CAVE-a popular immersive VR display system. Finally, this opens up the possibility of easily deploying multiprojector displays on aesthetic novel shapes for edutainment and digital signage applications.

  7. Centralization of extruded medial meniscus delays cartilage degeneration in rats.

    Science.gov (United States)

    Ozeki, Nobutake; Muneta, Takeshi; Kawabata, Kenichi; Koga, Hideyuki; Nakagawa, Yusuke; Saito, Ryusuke; Udo, Mio; Yanagisawa, Katsuaki; Ohara, Toshiyuki; Mochizuki, Tomoyuki; Tsuji, Kunikazu; Saito, Tomoyuki; Sekiya, Ichiro

    2017-05-01

    Meniscus extrusion often observed in knee osteoarthritis has a strong correlation with the progression of cartilage degeneration and symptom in the patients. We recently reported a novel procedure "arthroscopic centralization" in which the capsule was sutured to the edge of the tibial plateau to reduce meniscus extrusion in the human knee. However, there is no animal model to study the efficacy of this procedure. The purposes of this study were [1] to establish a model of centralization for the extruded medial meniscus in a rat model; and [2] to investigate the chondroprotective effect of this procedure. Medial meniscus extrusion was induced by the release of the anterior synovial capsule and the transection of the meniscotibial ligament. Centralization was performed by the pulled-out suture technique. Alternatively, control rats had only the medial meniscus extrusion surgery. Medial meniscus extrusion was evaluated by micro-CT and macroscopic findings. Cartilage degeneration of the medial tibial plateau was evaluated macroscopically and histologically. By micro-CT analysis, the medial meniscus extrusion was significantly improved in the centralization group in comparison to the extrusion group throughout the study. Both macroscopically and histologically, the cartilage lesion of the medial tibial plateau was prevented in the centralization group but was apparent in the control group. We developed medial meniscus extrusion in a rat model, and centralization of the extruded medial meniscus by the pull-out suture technique improved the medial meniscus extrusion and delayed cartilage degeneration, though the effect was limited. Centralization is a promising treatment to prevent the progression of osteoarthritis. Copyright © 2017 The Authors. Published by Elsevier B.V. All rights reserved.

  8. The Effects of CO2 Injection and Barrel Temperatures on the Physiochemical and Antioxidant Properties of Extruded Cereals.

    Science.gov (United States)

    Thin, Thazin; Myat, Lin; Ryu, Gi-Hyung

    2016-09-01

    The effects of CO 2 injection and barrel temperatures on the physiochemical and antioxidant properties of extruded cereals (sorghum, barley, oats, and millet) were studied. Extrusion was carried out using a twin-screw extruder at different barrel temperatures (80, 110, and 140°C), CO 2 injection (0 and 500 mL/min), screw speed of 200 rpm, and moisture content of 25%. Extrusion significantly increased the total flavonoid content (TFC) of extruded oats, and β-glucan and protein digestibility (PD) of extruded barley and oats. In contrast, there were significant reductions in 1,1-diphenyl-2-picrylhydrazyl (DPPH) radical scavenging activity, PD of extruded sorghum and millet, as well as resistant starch (RS) of extruded sorghum and barley, and total phenolic content (TPC) of all extrudates, except extruded millet. At a barrel temperature of 140°C, TPC in extruded barley was significantly increased, and there was also an increase in DPPH and PD in extruded millet with or without CO 2 injection. In contrast, at a barrel temperature of 140°C, the TPC of extruded sorghum decreased, TFC of extruded oats decreased, and at a barrel temperature of 110°C, PD of extruded sorghum without CO 2 decreased. Some physical properties [expansion ratio (ER), specific length, piece density, color, and water absorption index] of the extrudates were significantly affected by the increase in barrel temperature. The CO 2 injection significantly affected some physical properties (ER, specific length, piece density, water solubility index, and water absorption index), TPC, DPPH, β-glucan, and PD. In conclusion, extruded barley and millet had higher potential for making value added cereal-based foods than the other cereals.

  9. Investigations on the influence of the type of extruder for pelletization by extrusion-spheronization. I. Extrusion behavior of formulations.

    Science.gov (United States)

    Thoma, K; Ziegler, I

    1998-05-01

    Three different extruders (the Alexanderwerk gravity feed roll extruder, the Gabler axial, single-screw extruder, and the NICA radial-screw extruder) were compared for their suitability for different placebo formulations and for fenoldopam pellets. A fourth extruder, the experimental ram extruder, was also included in some of the comparisons. Evaluation of the extrusion behavior of the three extruders showed differences as well as similarities among them, depending on the composition of the formulation. Although the NICA and Alexanderwerk units extruded all formulations successfully, the Gabler extruder failed to do so at a content of > 60% of soluble ingredients, such as lactose or mannitol. The extrudate surface improved for all extruders with an increase in water content of formulations, but was generally smoother for the Gabler than for the NICA or the Alexanderwerk units. A formulation with colloidal Avicel as spheronization aid showed an identical extrusion behavior for all of the investigated extruders. Of the three extruders, the Gabler unit showed the highest heat generation during extrusion, especially when extruding formulations with a low water content or high contents of soluble excipients. However, when the loss of water during extrusion or spheronization for various formulations was compared, only a two-way ANOVA test on the differences between the water content after extrusion and after spheronization showed a statistically significant difference between the Alexanderwerk or NICA and the Gabler extruder. The two-way ANOVA also proved that this difference is significant only for some formulations, e.g., lactose + Avicel PH 101 formulations, but not for Avicel PH 101 formulations.

  10. Les élastomères thermoplastiques (TPE Structure, propriétés, mise en oeuvre, applications. Synthèse bibliographique. Première partie Thermoplastic Elastomers (Tpe Structure, Properties, Processing, Applications. Bibliographic Synthesis. Part One

    Directory of Open Access Journals (Sweden)

    Nicaud J.

    2006-11-01

    Full Text Available Les élastomères thermoplastiques sont des matériaux relativement nouveaux qui se caractérisent à la fois par une mise en oeuvre rapide analogue à celle des polymères thermoplastiques et par des propriétés intermédiaires entre celles des élastomères vulcanisés et des polymères thermoplastiques plastifiés. On passe en revue de façon succincte les principaux élastomères thermoplastiques commerciaux ou en développement. Pour chacun d'eux, on décrit brièvement la structure, les propriétés, la mise en oeuvre et les applications. Thermoplastic elastomers are relatively new materials that are characterized both by rapid implementation, similar to that of thermoplastic polymers, and by properties intermediate between those of vulcanized elastomers and plasticized thermoplastic polymers. This article makes a succinct review of the leading commercial thermoplastic elastomers or the ones being developed. For each of them, a brief description is given of the structure, properties, implementation and applications.

  11. Extrusion foaming of thermoplastic cellulose acetate from renewable resources using a two-component physical blowing agent system

    Science.gov (United States)

    Hopmann, Ch.; Windeck, C.; Hendriks, S.; Zepnik, S.; Wodke, T.

    2014-05-01

    Thermoplastic cellulose acetate (CA) is a bio-based polymer with optical, mechanical and thermal properties comparable to those of polystyrene (PS). The substitution of the predominant petrol-based PS in applications like foamed food trays can lead to a more sustainable economic practice. However, CA is also suitable for more durable applications as the biodegradability rate can be controlled by adjusting the degree of substitutions. The extrusion foaming of CA still has to overcome certain challenges. CA is highly hydrophilic and can suffer from hydrolytic degradation if not dried properly. Therefore, the influence of residual moisture on the melt viscosity is rather high. Beyond, the surface quality of foam CA sheets is below those of PS due to the particular foaming behaviour. This paper presents results of a recent study on extrusion foamed CA, using a two-component physical blowing agent system compromising HFO 1234ze as blowing agent and organic solvents as co-propellant. Samples with different co-propellants are processed on a laboratory single screw extruder at IKV. Morphology and surface topography are investigated with respect to the blowing agent composition and the die pressure. In addition, relationships between foam density, foam morphology and the propellants are analysed. The choice of the co-propellant has a significant influence on melt-strength, foaming behaviour and the possible blow-up ratio of the sheet. Furthermore, a positive influence of the co-propellant on the surface quality can be observed. In addition, the focus is laid on the effect of external contact cooling of the foamed sheets after the die exit.

  12. Effect of screw configuration, moisture content and particle size of corn grits on properties of extrudates

    Directory of Open Access Journals (Sweden)

    Mirela Planinić

    2012-01-01

    Full Text Available Extrusion is a modern procedure for processing different types of raw materials and production of wide range of food products, where the corn grits are often used as main raw materials. Therefore the aim of this study was to determine the effect of screw configuration (4:1 and 1:1, moisture content (15% and 20% and particle size of corn grits (>500 µm and <500 µm on properties of extrudates. Samples were extruded in the laboratory single screw extruder Brabender 19/20 DN, at temperature profile 135/170/170 °C, using die with 4 mm diameter. Physical and rheological properties, digestibility and starch damage of the obtained extrudates were determined, and results were compared with control samples of non-extruded corn grits. Lower moisture content and usage of screw with compression ratio 4:1 increased expansion ratio and fracturability, but decreased bulk density and hardness of extrudates, regardless of granularity. After extrusion process water absorption index increased, but peak, hot and cold viscosity of all samples decreased, with more pronounced effect in grits extruded with lower moisture content and with screw 4:1. Extrusion caused a reduction of the resistant starch content and increase starch damage of all samples.

  13. Development of flaxseed fortified rice - corn flour blend based extruded product by response surface methodology.

    Science.gov (United States)

    Ganorkar, P M; Jain, R K

    2015-08-01

    Flaxseed imparted the evidence of health benefits in human being. Response surface methodology (RSM) was employed to develop flaxseed fortified rice - corn flour blend based extruded product using twin screw extruder. The effect of roasted flaxseed flour (RFF) fortification (15-25 %), moisture content of feed (12-16 %, wb), extruder barrel temperature (120-140 °C) and screw speed (300-330 RPM) on expansion ratio (ER), breaking strength (BS), bulk density (BD) and overall acceptability (OAA) score of extrudates were investigated using central composite rotatable design (CCRD). Increased RFF level decreased the ER and OAA score significantly while increased BS and BD of extrudates (p flour, 16 % moisture content (wb) of extruder feed, 120 °C extruder barrel temperature and 330 RPM of screw speed gave an optimized product of high desirability with corresponding responses as 3.08 ER, 0.53 kgf BS, 0.106 g.cm(-3) BD and 7.86 OAA.

  14. Apically extruded dentin debris by reciprocating single-file and multi-file rotary system.

    Science.gov (United States)

    De-Deus, Gustavo; Neves, Aline; Silva, Emmanuel João; Mendonça, Thais Accorsi; Lourenço, Caroline; Calixto, Camila; Lima, Edson Jorge Moreira

    2015-03-01

    This study aims to evaluate the apical extrusion of debris by the two reciprocating single-file systems: WaveOne and Reciproc. Conventional multi-file rotary system was used as a reference for comparison. The hypotheses tested were (i) the reciprocating single-file systems extrude more than conventional multi-file rotary system and (ii) the reciprocating single-file systems extrude similar amounts of dentin debris. After solid selection criteria, 80 mesial roots of lower molars were included in the present study. The use of four different instrumentation techniques resulted in four groups (n = 20): G1 (hand-file technique), G2 (ProTaper), G3 (WaveOne), and G4 (Reciproc). The apparatus used to evaluate the collection of apically extruded debris was typical double-chamber collector. Statistical analysis was performed for multiple comparisons. No significant difference was found in the amount of the debris extruded between the two reciprocating systems. In contrast, conventional multi-file rotary system group extruded significantly more debris than both reciprocating groups. Hand instrumentation group extruded significantly more debris than all other groups. The present results yielded favorable input for both reciprocation single-file systems, inasmuch as they showed an improved control of apically extruded debris. Apical extrusion of debris has been studied extensively because of its clinical relevance, particularly since it may cause flare-ups, originated by the introduction of bacteria, pulpal tissue, and irrigating solutions into the periapical tissues.

  15. Thermoplastic starch materials prepared from rice starch; Preparacao e caracterizacao de materiais termoplasticos preparados a partir de amido de arroz

    Energy Technology Data Exchange (ETDEWEB)

    Pontes, Barbara R.B.; Curvelo, Antonio A.S., E-mail: barbarapont@gmail.co [Universidade de Sao Paulo (IQSC/USP), Sao Carlos, SP (Brazil). Inst. de Quimica

    2009-07-01

    Rice starch is a source still little studied for the preparation of thermoplastic materials. However, its characteristics, such as the presence of proteins, fats and fibers may turn into thermoplastics with a better performance. The present study intends the evaluation of the viability of making starch thermoplastic from rice starch and glycerol as plasticizer. The results of X-ray diffraction and scanning electronic microscopy demonstrate the thermoplastic acquisition. The increase of plasticizer content brings on more hydrophilic thermoplastics with less resistance to tension and elongation at break. (author)

  16. Effect of Some Extrusion Variables on Rheological Properties and Physicochemical Changes of Cornmeal Extruded by Twin Screw Extruder

    Directory of Open Access Journals (Sweden)

    Chang Y.K.

    1998-01-01

    Full Text Available The effect of extrusion variables, such as barrel temperature (100 to 170ºC, feed rate (100 to 500 g/min, feed moisture (20 to 40 g/100 g wet basis, screw speed rate (from 100 to 500 rpm, and slit die rheometer configuration (0.15 and 0.30 cm height were studied using a co-rotating intermeshing twin-screw extruder coupled to a slit die rheometer on the rheological properties of yellow cornmeal. An increase in feed rate decreased WAI and WSI, but increased the viscosity values. The temperature interacts strongly with screw speed in affecting the WSI. The most important factor in starch degradation was the screw speed. Increasing the screw speed completely modifies the organised structure of starch (crystalline region.

  17. Magnetostrictive pressure device for thermoplastic fiber placement process

    Science.gov (United States)

    Ahrens, Markus; Mallick, Vishal

    1999-07-01

    Fiber reinforced composites offer excellent specific stiffness and strength and are therefore interesting for rotating machinery applications. The main disadvantage of high performance composites is the manufacturing process which is labor intensive and thus slow and expensive. The Thermoplastic Fiber Placement process overcomes these difficulties due to its high degree of automation. During the process, an impregnated tape is heated up and then consolidated in-situ under pressure. The process which is used at ABB consists of a six axis robot, a heat source and a pressure device for consolidation. Today mechanical roller element are used to apply the forces normal to the surface to the composite part. These forces are necessary for proper consolidation. The roller action prevents damage due to shearing of the tape during lay down. To improve the processing sped, and to expand the use of the Thermoplastic Fiber Placement process for more complex structures, two severe drawbacks of the solid roller approach need to be overcome; the small pressure contact area which limits the speed of the process and the poor conformability which prevents the process from being applied to highly 3D surfaces. Smart materials such as piezoelectrics, electrostrictives and magnetostrictives can produce high forces at high operating frequencies and enable a large, conformable actuated surface to be realized. A pressure device made with a magnetostrictive actuator has been tested. The main design goal is to apply the consolidation pressure correctly, without introducing shear forces on the tape, in order to produce parts with optimal mechanical properties.

  18. Biodeterioration studies of thermoplastics in nature using indigenous bacterial consortium

    Directory of Open Access Journals (Sweden)

    Mohd. Shahbaz Anwar

    2013-06-01

    Full Text Available Thermoplastics, poly vinyl chloride and low-density polyethylene were treated in the presence of indigenously developed bacterial consortium in laboratory and natural conditions. The consortium was developed using four bacteria, selected on the basis of utilization of PVC as primary carbon source, namely P. otitidis, B. aerius, B. cereus and A. pedis isolated from the plastic waste disposal sites in Northern India. The comparative in-vitro treatment studies as revealed by the spectral and thermal data, illustrated the relatively better biodegradation potential of developed consortium for PVC than the LDPE. Further, the progressive treatments of both the thermoplastics were conducted for three months under natural conditions. For this purpose, bioformulation of consortium was prepared and characterized for the viability up to 70 days of storage at 25±1ºC. The consortium treated polymer samples were monitored through SEM and FT-IR spectroscopy. Analytical data revealed the biodeterioration potential of the developed consortium for PVC and LDPE, which could help in disposing the plastic waste.

  19. Integrated high pressure manifold for thermoplastic microfluidic devices

    Science.gov (United States)

    Aghvami, S. Ali; Fraden, Seth

    2017-11-01

    We introduce an integrated tubing manifold for thermoplastic microfluidic chips that tolerates high pressure. In contrast to easy tubing in PDMS microfluidic devices, tube connection has been challenging for plastic microfluidics. Our integrated manifold connection tolerates 360 psi while conventional PDMS connections fail at 50 psi. Important design considerations are incorporation of a quick-connect, leak-free and high-pressure manifold for the inlets and outlets on the lid and registration marks that allow the precise alignment of the inlets and outlets. In our method, devices are comprised of two molded pieces joined together to create a sealed device. The first piece contains the microfluidic features and the second contains the inlet and outlet manifold, a frame for rigidity and a viewing window. The mold for the lid with integrated manifold is CNC milled from aluminium. A cone shape PDMS component which acts as an O-ring, seals the connection between molded manifold and tubing. The lid piece with integrated inlet and outlets will be a standard piece and can be used for different chips and designs. Sealing the thermoplastic device is accomplished by timed immersion of the lid in a mixture of volatile and non-volatile solvents followed by application of heat and pressure.

  20. Synthesis and characterization of energetic thermoplastic elastomers for propellant formulations

    Directory of Open Access Journals (Sweden)

    Aparecida M. Kawamoto

    2009-01-01

    Full Text Available Synthesis and characterization of energetic ABA-type thermoplastic elastomers for propellant formulations has been carried out. Following the working plan elaborated, the synthesis and characterization of Poly 3- bromomethyl-3-methyl oxetane (PolyBrMMO, Poly 3- azidomethyl-3-methyl oxetane (PolyAMMO, Poly 3,3-bis-azidomethyl oxetane (PolyBAMO and Copolymer PolyBAMO/AMMO (by TDI end capping has been successfully performed. The thermoplastic elastomers (TPEs were synthesized using the chain elongation process PolyAMMO, GAP and PolyBAMO by diisocyanates. In this method 2.4-toluene diisocyanate (TDI is used to link block A (hard and mono- functional to B (soft and di-functional. For the hard A-block we used PolyBAMO and for the soft B-block we used PolyAMMO or GAP.This is a joint project set up, some years ago, between the Chemistry Division of the Institute of Aeronautics and Space (IAE - subordinated to the Brazilian Ministry of Defense - and the Fraunhofer Institut Chemische Technologie (ICT, in Germany. The products were characterized by different techniques as IR- and (1H,13CNMR spectroscopies, elemental and thermal analyses. New methodologies based on FT-IR analysis have been developed as an alternative for the determination of the molecular weight and CHNO content of the energetic polymers.

  1. Real-time in vitro dissolution of 5-aminosalicylic acid from single ethyl cellulose coated extrudates studied by UV imaging

    DEFF Research Database (Denmark)

    Gaunø, Mette Høg; Vilhelmsen, Thomas; Larsen, Crilles Casper

    2013-01-01

    The purpose of this study was to investigate the in vitro release of 5-aminosalicylic acid from single extrudates by UV imaging and to explore the technique as a visualization tool for detecting film coating defects on extrudates coated with a thin ethyl cellulose layer. 5-Aminosalicylic acid...... extrudates were film coated with ethyl cellulose in a typical lab system coater equipped with one Wurster partition. Dissolution testing was performed first in a conventional paddle dissolution apparatus and second, in a flow through geometry equipped with a UV imaging system. Selected film coated extrudates...... dissolution testing. The release from defect extrudates was visualized by the absorbance maps and the release was highest from the compromised part of the extrudates. UV imaging has proven to be a useful technique to visualize the release of 5-aminosalicylic acid from single film coated extrudates and it has...

  2. Correlative Impact of Ionizing Radiation and Matrix Constitution on Miscellaneous Properties of Recycled (Elastomer/Thermoplastic) Blends

    International Nuclear Information System (INIS)

    Ahmed, E.F.E.S.

    2013-01-01

    Ground tire rubber (GRT) poses a challenging environmental, economical, and disposal problem in the world because of their crosslinked three-dimensional network structure. Rubber de vulcanization is a process in which the scrap rubber or vulcanized waste product is converted, using mechanical, thermal, or chemical energy, into the state in which it can be mixed, processed, and vulcanized again. In mechanochemical de vulcanization of rubber that maintains the macromolecules of waste rubber, renders the sulfur passive for later re vulcanization, is cost effective, environmentally friendly and produces high quality de vulcanized rubber to replace virgin rubber or blended with thermoplastic material. In this work: (1) Waste rubber from end-of-life passenger car tires was successfully de vulcanized by using mechanochemical process. (2) Effects of de vulcanized waste rubber (DWR) on the properties of virgin styrene butadiene rubber (SBR) were investigated. (3) Incorporation of a suitable amount of polychloroprene (PCR) rubber is expected to impart oil resistance, flame resistance to the SBR/DWR matrix. (4) Utilization of DWR in the Preparation of thermoplastic elastomer (TPEs) by blending with high density polyethylene (HDPE). (5) Effects of short carbon–short glass fibers reinforced together or individually on the HDPE/DWR matrix were implemented

  3. DAMAGE MODELING OF INJECTION-MOLDED SHORT- AND LONG-FIBER THERMOPLASTICS

    Energy Technology Data Exchange (ETDEWEB)

    Nguyen, Ba Nghiep; Kunc, Vlastimil; Bapanapalli, Satish K.; Phelps, Jay; Tucker III, Charles L.

    2009-10-30

    This article applies the recent anisotropic rotary diffusion – reduced strain closure (ARD-RSC) model for predicting fiber orientation and a new damage model for injection-molded long-fiber thermoplastics (LFTs) to analyze progressive damage leading to total failure of injection-molded long-glass-fiber/polypropylene (PP) specimens. The ARD-RSC model was implemented in a research version of the Autodesk Moldflow Plastics Insight (MPI) processing code, and it has been used to simulate injection-molding of a long-glass-fiber/PP plaque. The damage model combines micromechanical modeling with a continuum damage mechanics description to predict the nonlinear behavior due to plasticity coupled with damage in LFTs. This model has been implemented in the ABAQUS finite element code via user-subroutines and has been used in the damage analyses of tensile specimens removed from the injection-molded long-glass-fiber/PP plaques. Experimental characterization and mechanical testing were performed to provide input data to support and validate both process modeling and damage analyses. The predictions are in agreement with the experimental results.

  4. Effect of Different Levels of Extruded Soybean and Avizyme Enzyme on Broiler Performance

    Directory of Open Access Journals (Sweden)

    H Nasiri Mogadam

    2012-01-01

    Full Text Available An experiment was conducted to examine the effect of different levels of extruded soybean and enzyme on broiler performance. In a completely randomized design with 2×3 factorial arrangement, 480 one day-old, Ross broiler chickens were divided into 40 groups, 12 chicks per pen. Treatments were consisting of combination of four levels of extruded soybean (0.0, 5.0, 10.0 and 15.0 % and two levels of enzyme (0.0 and 500 g per ton. Different levels of extruded soybean and enzyme had no significant effect on blood factors such as cholesterol, triglyceride and the weight of liver and heart. The usage of extruded soybean and enzyme showed significantly higher weight gain and better feed conversion (p

  5. Physical and functional characteristics of extrudates prepared from fenugreek and oats

    Directory of Open Access Journals (Sweden)

    Sajad Ahmad Wani

    2016-12-01

    Full Text Available This study was conducted to investigate the effect of fenugreek seed powder (FSP and oat flour (OF on the physical and functional properties of extruded snack product such as bulk density (BD, hardness (HD, lateral expansion (LE, water absorption index (WAI and water solubility index (WSI using response surface methodology. All the properties were found to be significantly (p < 0.05 affected by proportion of FSP and OF. Results indicated that with the increase in the FSP content, an increase in the values of BD, HD, WAI and WSI was noticed, whereas negative effect of FSP on LE was observed. Results showed negative effect of OF on HD and WSI and an increased effect on BD, LE and WAI of the extruded product. Numerical optimization results showed that a mixture of 2% FSP and 6% OF had higher preference levels for parameters of physical and functional characteristics and could be extruded to produce acceptable quality extrudates.

  6. Extruded Tunnel Lining System : Phase 1. Conceptual Design and Feasibility Testing.

    Science.gov (United States)

    1979-09-01

    The Extruded Tunnel Lining System (ETLS) has been conceived as a means of continuously placing the final concrete tunnel lining directly behind a tunnel boring machine. The system will shorten the time required to excavate and line a tunnel section, ...

  7. Mechanical and Tribological Characteristics of TIG Hardfaced Dispersive Layer by Reinforced with Particles Extruded Aluminium

    Directory of Open Access Journals (Sweden)

    R. Dimitrova

    2017-05-01

    Full Text Available The article presents the results of the implemented technology for generation of hardfaced dispersive layers obtained by additive material containing reinforcing phase of non-metal particles. The wear resistant coatings are deposited on pure aluminium metal matrix by shielded gas metal-arc welding applying tungsten inert gas (TIG with extruded aluminium wire reinforced by particles as additive material. Wire filler is produced by extrusion of a pack containing metalized and plated by flux micro/nano SiC particles. The metalized particles implanting in the metal matrix and its dispersive hardfacing are realized by solid-state welding under conditions of hot plastic deformation. Tribological characteristics are studied of the hardfaced layers of dispersive reinforced material on pure aluminium metal matrix with and without flux. Hardness profiles of the hardfaced layers are determined by nanoindentation. The surface layers are studied by means of Scanning Electron Microscopy (SEM and Energy Dispersive X-ray (EDX analysis. Increase by 15-31 % of the wear resistance of the hardfaced layers and 30-40 % of their hardness was found, which is due to the implanted in the layer reinforcing phase of metalized micro/nano SiC particles.

  8. Artificial neural network modelling of continuous wet granulation using a twin-screw extruder.

    Science.gov (United States)

    Shirazian, Saeed; Kuhs, Manuel; Darwish, Shaza; Croker, Denise; Walker, Gavin M

    2017-04-15

    Computational modelling of twin-screw granulation was conducted by using an artificial neural network (ANN) approach. Various ANN configurations were considered with changing hidden layers, nodes and activation functions to determine the optimum model for the prediction of the process. The neural networks were trained using experimental data obtained for granulation of pure microcrystalline cellulose using a 12mm twin-screw extruder. The experimental data were obtained for various liquid binder (water) to solid ratios, screw speeds, material throughputs, and screw configurations. The granulate particle size distribution, represented by d-values (d10, d50, d90) were considered the response in the experiments and the ANN model. Linear and non-linear activation functions were taken into account in the simulations and more accurate results were obtained for non-linear function in terms of prediction. Moreover, 2 hidden layers with 2 nodes per layer and 3-Fold cross-validation method gave the most accurate simulation. The results revealed that the developed ANN model is capable of predicting granule size distribution in high-shear twin-screw granulation with a high accuracy in different conditions, and can be used for implementation of model predictive control in continuous pharmaceutical manufacturing. Copyright © 2017 Elsevier B.V. All rights reserved.

  9. High-Temperature Mechanical Properties of the P/M Extruded Mg-SiCp Composites

    Science.gov (United States)

    Labib, F.; Mahmudi, R.; Ghasemi, H. M.

    2018-01-01

    In the present study, pure magnesium reinforced with 0, 5, 10 and 15 vol.% SiC particulates was successfully prepared by powder metallurgy technique before being hot extruded. The average 14 μm grain size of the composite specimens remained almost unchanged after addition of SiC particles, while their dimensional stability was improved because of the reduction in the coefficient of thermal expansion (CTE) from 28.6 × 10-6 K-1 in pure Mg to 27.3, 25.3 and 23.4 × 10-6 K-1 in the Mg-5% SiC, Mg-10% SiC and Mg-15% SiC composites, respectively. Mechanical properties of the specimens were investigated in the temperature range of 298-498 K, implementing shear punch testing and hot hardness techniques. Depending on the test temperature, addition of SiC particles to the pure Mg matrix increased shear yield stress and ultimate shear strength of the materials by 5-25 and 6-23 MPa, respectively. The shear strength improvement was mainly attributed to the CTE mismatch strengthening mechanism (9.5-25.5 MPa), and to a lesser extent (1-4.5 MPa), to the load transfer mechanism. Finally, using the modified Clyne model, the contribution of different strengthening mechanisms to the total shear strength improvement in the composites was evaluated.

  10. Die Hard - improving the physical quality of extruded fish feed pellets

    DEFF Research Database (Denmark)

    Dethlefsen, Markus Wied

    The present thesis, Die Hard – Improving the Physical Quality of Extruded Fish Feed Pellets, approaches some of the biggest challenges within production of high-performance feed: Oil leakage and pellet strength. Salmon farmers in the aquaculture industry are requesting high energy dense diets...... Application I, and the die technology facilitating an improved pore structure of extruded feed is filed as Patent Application II....

  11. Insensitive explosive composition and method of fracturing rock using an extrudable form of the composition

    Science.gov (United States)

    Davis, Lloyd L

    2013-11-05

    Insensitive explosive compositions were prepared by reacting di-isocyanate and/or poly-isocyanate monomers with an explosive diamine monomer. Prior to a final cure, the compositions are extrudable. The di-isocyanate monomers tend to produce tough, rubbery materials while polyfunctional monomers (i.e. having more than two isocyanate groups) tend to form rigid products. The extrudable form of the composition may be used in a variety of applications including rock fracturing.

  12. Electrical Anisotropy in Extruded Specimens of Bi0.85Sb0.15 Solid Solution

    Science.gov (United States)

    Tagiev, М. М.

    2018-02-01

    The paper deals with the electrical anisotropy resulted from the texture formation in extruded specimens of Bi0.85Sb0.15 solid solution. Experiments show that without the magnetic field strength, in unannealed extruded specimens the electric conductivity at 77 and 300 K in the direction normal to the extrusion axis is higher than in the direction parallel to it. After annealing, an inverse correlation is observed, i.e. electrical anisotropy changes sign.

  13. Estimated glycemic index and dietary fiber content of cookies elaborated with extruded wheat bran.

    Science.gov (United States)

    Reyes-Pérez, Faviola; Salazar-García, María Guadalupe; Romero-Baranzini, Ana Lourdes; Islas-Rubio, Alma Rosa; Ramírez-Wong, Benjamín

    2013-03-01

    The increasing demand for high-fiber products has favored the design of numerous bakery products rich in fiber such as bread, cookies, and cakes. The objective of this study was to evaluate the dietary fiber and estimated glycemic index of cookies containing extruded wheat bran. Wheat bran was subjected to extrusion process under three temperature profiles: TP1;(60, 75, 85 and 100 °C), TP2;(60, 80, 100 and 120 °C), and TP3;(60, 80, 110 and 140 °C) and three moisture contents: (15, 23, and 31 %). Cookies were elaborated using extruded wheat bran (30 %), separated into two fractions (coarse and fine). The dietary fiber content of cookies elaborated with extruded wheat bran was higher than the controls; C0 (100 % wheat flour) and C1 (30 % of no extruded bran coarse fraction) and C2 (30 % of no extruded bran fine fraction). The higher values of dietary fiber were observed on cookies from treatments 5 (TP1, 31 % moisture content and coarse fraction) and 11 (TP2, 31 % moisture content and coarse fraction). The estimated glycemic index of cookies ranged from 68.54 to 80.16. The dietary fiber content of cookies was increased and the lowest glycemic index corresponded to the cookies elaborated with extruded wheat bran. Cookie made with the treatment 11 had a better dietary fiber content and lower estimated glycemic index.

  14. Differences in time-dependent mechanical properties between extruded and molded hydrogels.

    Science.gov (United States)

    Ersumo, N; Witherel, C E; Spiller, K L

    2016-08-22

    The mechanical properties of hydrogels used in biomaterials and tissue engineering applications are critical determinants of their functionality. Despite the recent rise of additive manufacturing, and specifically extrusion-based bioprinting, as a prominent biofabrication method, comprehensive studies investigating the mechanical behavior of extruded constructs remain lacking. To address this gap in knowledge, we compared the mechanical properties and swelling properties of crosslinked gelatin-based hydrogels prepared by conventional molding techniques or by 3D bioprinting using a BioBots Beta pneumatic extruder. A preliminary characterization of the impact of bioprinting parameters on construct properties revealed that both Young's modulus and optimal extruding pressure increased with polymer content, and that printing resolution increased with both printing speed and nozzle gauge. High viability (>95%) of encapsulated NIH 3T3 fibroblasts confirmed the cytocompatibility of the construct preparation process. Interestingly, the Young's moduli of extruded and molded constructs were not different, but extruded constructs did show increases in both the rate and extent of time-dependent mechanical behavior observed in creep. Despite similar polymer densities, extruded hydrogels showed greater swelling over time compared to molded hydrogels, suggesting that differences in creep behavior derived from differences in microstructure and fluid flow. Because of the crucial roles of time-dependent mechanical properties, fluid flow, and swelling properties on tissue and cell behavior, these findings highlight the need for greater consideration of the effects of the extrusion process on hydrogel properties.

  15. Evaluation of apically extruded bacteria associated with different nickel-titanium systems.

    Science.gov (United States)

    Türker, Sevinç Aktemur; Uzunoğlu, Emel; Aslan, Mehtap Hülya

    2015-06-01

    The aim of this in vitro study was to evaluate the amount of apically extruded bacteria associated with several root canal preparation systems. Forty-four extracted human mandibular premolar root canals were contaminated with an Enterococcus faecalis suspension. After incubation at 37°C for 24 hours, the root canals were instrumented using the Twisted File (SybronEndo, Orange, CA), OneShape (Micro Mega, Besançon, France), and ProTaper Next (Dentsply Maillefer, Ballaigues, Switzerland). During instrumentation, apically extruded bacteria were collected into vials containing 0.9% NaCl. The microbiological samples were taken from the vials and incubated in brain-heart agar medium for 24 hours. The numbers of colony-forming units were determined. The data obtained were analyzed using Welch analysis of variance followed by post hoc Games-Howell tests. ProTaper Next extruded the highest amount of bacteria, whereas OneShape extruded the least compared with all the other instruments (P = .004). There was a significant difference between OneShape and ProTaper Next in the number of colony-forming units (P = .007) but not between OneShape and Twisted File (P > .05). All instrumentation systems extruded bacteria beyond the foramen. The OneShape system extruded less bacteria compared with the Twisted File and ProTaper Next systems. Copyright © 2015 American Association of Endodontists. Published by Elsevier Inc. All rights reserved.

  16. Comparison of the effect of various irrigants on apically extruded debris after root canal preparation.

    Science.gov (United States)

    Parirokh, Masoud; Jalali, Shahrzad; Haghdoost, Ali Akbar; Abbott, Paul Vincent

    2012-02-01

    Several factors can influence the amount of apically extruded debris. The aim was to quantitatively compare the amount of debris extruded apically from root canals when 3 different irrigants were used during canal preparation with rotary instruments. Ninety-one extracted single-rooted human mandibular premolar teeth with straight root canals were used. The teeth were randomly divided into 1 control group (group 1, n = 4) and 3 experimental groups of 29 teeth each. Hero 642 instruments were used for root canal preparation in all teeth, and 3 different irrigants were used (group 2, 2% chlorhexidine; group 3, 5.25% sodium hypochlorite; group 4, 2.5% sodium hypochlorite). Seven Eppendorf tubes served as a second control group. Debris extruded from the apical foramen during root canal preparation was collected into preweighed Eppendorf tubes. The weight of the dry extruded debris was established by subtracting the preinstrumentation and postinstrumentation weight of the Eppendorf tubes for each group. The data obtained were analyzed by using one-way analysis of variance and Tukey honestly significant difference. Group 3 (sodium hypochlorite 5.25%) had the highest amount of extruded debris, which was significantly different from the other groups (P extruded debris. The 5.25% solution of sodium hypochlorite had the greatest amount of debris. Copyright © 2012 American Association of Endodontists. Published by Elsevier Inc. All rights reserved.

  17. Development of culture medium using extruded bean as a nitrogen source for yeast growth.

    Science.gov (United States)

    Batista, Karla A; Bataus, Luiz Artur M; Campos, Ivan T N; Fernandes, Kátia F

    2013-03-01

    In this study extruded bean was used as a nitrogen source substitute in culture medium formulation. A 3-factor simplex-lattice mixture design was used to establish better growth conditions. Completely substituted medium resulted in 43% of increase in the growth of Saccharomyces cerevisiae. Mixtures containing 1% extruded bean and 1% yeast extract, or 1% extruded bean and 1% peptone presented growths of 76-79% higher than the commercial YPD medium for S. cerevisiae. Pichia pastoris (GS115) growth was enhanced by 20% using a completely substituted medium. The protein expression patterns in P. pastoris (GS115) remained unchanged when growth was conducted in a medium containing extruded bean as unique nitrogen source. The total amount of recombinant protein expressed in extruded bean medium was 88.5% higher than in control expression medium. These results evidenced that extruded bean can be successfully used as a substitute of peptone and yeast extract in culture media for S. cerevisiae's and P. pastoris' (GS115) growth. Copyright © 2013 Elsevier B.V. All rights reserved.

  18. Effect of solvents on apically extruded debris and irrigant during root canal retreatment using reciprocating instruments.

    Science.gov (United States)

    Keskin, C; Sariyilmaz, E; Sariyilmaz, O

    2017-11-01

    To evaluate the effect of several solvents on the weight of apically extruded debris and irrigant during retreatment using a novel agar gel model. Orange oil, turpentine oil and chloroform were used as solvents. Eighty single straight-rooted extracted human mandibular premolar teeth with a single root canal were divided into four groups (n = 20). All specimens were root canal-filled and weighed prior to their insertion into a prepared 1.5% agar gel model. The mean initial weights were measured by subtracting the weight of the specimen from the weight of the test apparatus and recorded. Following the removal of the coronal 4 mm of root filling, the test solvent was applied onto the root filling. No solvent was used in the control group. A Reciproc R25 instrument was used to remove the root filling in all groups. Apically extruded debris and test solvent were collected during retreatment procedures. The mean weights of apically extruded debris and irrigant were calculated by subtracting the mean initial weights from the weights of test apparatus without the Teflon tape and the specimen following the retreatment procedures. Data were statistically analysed using one-way analysis of variance. Use of solvents resulted in significantly less extruded debris and irrigant compared to the control group (P extruded significantly more debris than orange oil and turpentine oil (P extruded debris and irrigant when compared to no solvent. © 2016 International Endodontic Journal. Published by John Wiley & Sons Ltd.

  19. Constitutive equation and microstructure evaluation of an extruded aluminum alloy

    Directory of Open Access Journals (Sweden)

    Saravanan L

    2016-01-01

    Full Text Available The flow-stress behavior of an extruded aluminum alloy has been studied by conducting a set of warm and hot compression tests. The compression tests were carried out in the temperature range of 373 K–773 K and strain rates of 0.001, 0.01 and 0.1 s−1, up to a strain of 0.5. Based on the results obtained from these tests, a mathematical model was obtained to predict flow stress for a given strain. The effect of temperature and strain rate on deformation behavior was ascertained by determining the Zener–Hollomon parameter. The influence of strain has been incorporated by employing an Arrhenius-type constitutive equation, considering the related material constants as functions of strain. The comparison of results indicated good agreement between the predicted and measured flow-stress values in the relevant temperature range. The correlation coefficient and average absolute relative error of the model were found to be 0.9965 and 4.26% respectively confirming good accuracy.

  20. Extruded snacks with the addition of different fish meals

    Directory of Open Access Journals (Sweden)

    Elenice Souza dos Reis GOES

    2015-01-01

    Full Text Available Abstract Tilapia, salmon, tuna and sardine meals were prepared to develop and analyze extruded snacks with residue meal from fish processing. Residue meals were included in five types of corn snacks: control (0% fish meal and four with 9% tilapia, salmon, tuna and sardine meals. Although moisture, lipids and carbohydrates rates did not differ among the snacks, protein rates increased with the increment of fish meal, reaching 11.85% in the tuna snack. Tuna and sardine snacks had the highest iron levels. The most abundant fatty acids were linoleic, oleic, palmitic, linolenic and stearic acids, with sardine, salmon and tuna snacks presenting the highest values of n-3 series fatty acids. Greater luminosity rate was reported for salmon snack, followed by tilapia, tuna and sardine snacks. The highest sensory acceptance index was verified in tilapia (78.07% and salmon (72.40%. A 9% addition of residue meals of tilapia, salmon and tuna improved the nutritional value of the snacks.

  1. Properties of Extruded PS-212 Type Self-Lubricating Materials

    Science.gov (United States)

    Waters, W. J.; Sliney, H. E.; Soltis, R. F.

    1993-01-01

    Research has been underway at the NASA Lewis Research Center since the 1960's to develop high temperature, self-lubricating materials. The bulk of the research has been done in-house by a team of researchers from the Materials Division. A series of self-lubricating solid material systems has been developed over the years. One of the most promising is the composite material system referred to as PS-212 or PM-212. This material is a powder metallurgy product composed of metal bonded chromium carbide and two solid lubricating materials known to be self-lubricating over a wide temperature range. NASA feels this material has a wide potential in industrial applications. Simplified processing of this material would enhance its commercial potential. Processing changes have the potential to reduce processing costs, but tribological and physical properties must not be adversely affected. Extrusion processing has been employed in this investigation as a consolidation process for PM-212/PS-212. It has been successful in that high density bars of EX-212 (extruded PM-212) can readily be fabricated. Friction and strength data indicate these properties have been maintained or improved over the P.M. version. A range of extrusion temperatures have been investigated and tensile, friction, wear, and microstructural data have been obtained. Results indicate extrusion temperatures are not critical from a densification standpoint, but other properties are temperature dependent.

  2. Mechanical properties evaluation of extruded wood polymer composites

    Science.gov (United States)

    Zaini, A. S. Syah M.; Rus, Anika Zafiah M.; Rahman, Norherman Abdul; Jais, Farhana Hazwanee M.; Fauzan, M. Zarif; Sufian, N. Afiqah

    2017-09-01

    The rapidly expanding of interest in the manufacture of composite materials from waste industrial and agricultural materials is due to high demand for environmentally friendly materials. Wood polymer composite (WPC) are being used in many type of applications such as in the automobile, electronic, aerospace industry and construction. Therefore, this research study is to determine the mechanical properties behaviour of WPC after an extended Ultra Violet (UV) irradiation exposure. The fabricated sample has been used and to be compared in this research is consists of rice husk, waste fibre and polypropylene (PP) with 4 different types of WPC which are wood block waste (WBW), wood block virgin (WBV), wood sheet (WS) and wood sheet waste (WSW). The extruded specimens were tested for mechanical properties such as strength under compression, puncture strength and impact resistance, and density. In addition, the specimen has been irradiated with the UV exposure at 5000 hours, 10000 hours and 15000 hours. Generally, the mechanical properties the WPC which made from the recycled material were lower than the WPC from virgin material but the density was comparable between the two products after UV irradiation exposure.

  3. Characterization of laminar extrudates manufactured at room temperature in the absence of solvents for the delivery of drugs.

    Science.gov (United States)

    Oliveira, G; Wahl, M A; Pinto, J F

    2013-09-15

    Extrudates with laminar shape for delivery of drugs were manufactured at room temperature and without solvents. Different lipidic materials, formulations and extrusion conditions were studied, as well as the influence of the size of particles of coumarin on the release from the extrudates. Materials were mixed prior to feeding an in-house built ram extruder with a rectangular shaped die. The process of extrusion was characterized for the force at steady state whereas extrudates were characterized immediately after production and over storage for density, porosity, bending strength, elasticity, stiffness, deformation, thermal behavior and release performance of coumarin, the model drug. The variety of lipid excipients and their proportions in the formulations directly influenced the properties of the extrudates, namely the bending strength, stiffness, deformation and elasticity and, the density and porosity, which changed over storage time: in general, the bending strength, stiffness and porosity increased over time, whereas deformation, elasticy and density decreased. The thermal analysis supported these observations as there was an increase in the enthalpies of fusion of the extrudates over time. The release of coumarin from the extrudates occured both by diffusion within the extrudates and by structural alterations of the extrudates and an increase of the coumarin particle size corresponded to a decrease of the release rate. The study has proved the ability to manufacture extrudates in a continuous fashion, with laminar shape using a green technology. Copyright © 2013 Elsevier B.V. All rights reserved.

  4. Development of thermoplastic-photoconductor tape for optical recording.

    Science.gov (United States)

    Lee, T C; Marzwell, N I; Schmit, F M; Tufte, O N

    1978-09-01

    We report in this paper the continuous coating of the thermoplastic-photoconductor medium on a transparent polyester tape base for holographic optical data recording. The tape performance is evaluated in a moving transport at speeds up to 15 ips (38.1 cm/sec). Uniform diffraction efficiencies for both 2-D and 1-D holograms have been demonstrated. Furthermore, we have recorded complex 1-D holograms on the moving tape with high quality readout, and we have also made complex spatial filters on the tape which produce good correlation results in a coherent optical data processor. Numerous material factors affecting the performance of the tape in a moving tape system have been defined and investigated. Factors such as coating uniformity, electrode reflectivity, photoconductor reciprocity, the pressure endurance of the surface relief, and the tape noise are singled out for discussion in this paper.

  5. Preparation and characterization of thermoplastic materials for invisible orthodontics.

    Science.gov (United States)

    Zhang, Ning; Bai, Yuxing; Ding, Xuejia; Zhang, Yu

    2011-01-01

    PETG/PC/TPU polymer blend was prepared by mechanical blending. The mechanical properties of modified PETG/PC/TPU blend were characterized using a universal testing machine, and results were compared against two commercial thermoplastic products -Erkodur and Biolon. Blending modification improved the properties of PETG/PC/TPU. When blending ratio (wt%) was 70/10/20, PETG/PC/TPU exhibited optimal mechanical properties which exceeded those of Erkodur and Biolon. Tear strength was 50.23 MPa and elongation at break was 155.99%. Stress relaxation rate was 0.0136 N/s after 1 hour, which was significantly slower than Erkodur and Biolon (p<0.05). Water absorption rate was 0.57% after 2 weeks, which was significantly lower than Erkodur and Biolon (p<0.05).

  6. Electrospun Thermoplastic Polyurethane Mats Containing Naproxen– Cyclodextrin Inclusion Complex

    Directory of Open Access Journals (Sweden)

    Akduman Çiğdem

    2014-12-01

    Full Text Available Incorporation of cyclodextrins (CDs into electrospun nanofibrous materials can be considered as potential candidates for functional medical textile applications. Naproxen (NAP is a type of non-steroidal anti-inflammatory drug commonly administered for the treatment of pain, inflammation and fever. Drug-inclusion complex formation with CDs is an approach to improve the aqueous solubility via molecular encapsulation of the drug within the cavity of the more soluble CD molecule. In this study, NAP or different NAP-CD inclusion complexes loaded nanofibres were successfully produced through electrospinning and characterised. The inclusion complex loaded mats exhibited significantly faster release profiles than NAP-loaded thermoplastic polyurethane (TPU mats. Overall, NAP-inclusion complex loaded TPU electrospun nanofibres could be used as drug delivery systems for acute pain treatments since they possess a highly porous structure that can release the drug immediately.

  7. Creep of thermoplastic polyurethane reinforced with ozone functionalized carbon nanotubes

    Directory of Open Access Journals (Sweden)

    Z. Zhang

    2012-09-01

    Full Text Available This work focused on the mechanical behavior, especially creep resistance, of thermoplastic polyurethane (TPU filled with ozone-treated multi-walled carbon nanotubes (MWCNTs. It was found that the ozone functionalization of MWCNTs could improve their dispersion and interfacial adhesion to the TPU matrix as proved by scanning electron microscope and Raman spectrometer. It finally contributed to the enhancement of Young’s modulus and yield strength of TPU/MWCNT composites. Moreover, the creep resistance and recovery of MWCNT/TPU composites revealed a significant improvement by incorporating ozone functionalized MWCNTs. The strong interaction between the modified MWCNTs and TPU matrix would enhance the interfacial bonding and facilitate the load transfer, resulting in low creep strain and unrecovered strain.

  8. Production and properties of micro-cellulose reinforced thermoplastic starch

    Science.gov (United States)

    Kmetty, Á.; Karger-Kocsis, J.; Czigány, T.

    2015-02-01

    Thermoplastic starch (TPS)/micro-fibrillated cellulose (MFC) composites were prepared from maize starch with different amount of distilled water, glycerol and cellulose reinforcement. The components were homogenized by kneader and twin roll technique. The produced TPS and TPS-based polymer composites were qualified by static and dynamic mechanical tests and their morphology was analysed by microscopic techniques. The results showed that the amount of water and the order of the production steps control the properties of both the TPS and its MFC reinforced version. With increasing content of MFC the stiffness and strength of the TPS matrix increased, as expected. Microscopic inspection revealed that the TPS has a homogenous structure and the MFC is well dispersed therein when suitable preparation conditions were selected.

  9. Multiphase design of autonomic self-healing thermoplastic elastomers

    Science.gov (United States)

    Chen, Yulin; Kushner, Aaron M.; Williams, Gregory A.; Guan, Zhibin

    2012-06-01

    The development of polymers that can spontaneously repair themselves after mechanical damage would significantly improve the safety, lifetime, energy efficiency and environmental impact of man-made materials. Most approaches to self-healing materials require the input of external energy, healing agents, solvent or plasticizer. Despite intense research in this area, the synthesis of a stiff material with intrinsic self-healing ability remains a key challenge. Here, we show a design of multiphase supramolecular thermoplastic elastomers that combine high modulus and toughness with spontaneous healing capability. The designed hydrogen-bonding brush polymers self-assemble into a hard-soft microphase-separated system, combining the enhanced stiffness and toughness of nanocomposites with the self-healing capability of dynamic supramolecular assemblies. In contrast to previous self-healing polymers, this new system spontaneously self-heals as a single-component solid material at ambient conditions, without the need for any external stimulus, healing agent, plasticizer or solvent.

  10. Preparation and characterization of thermoplastic starch/zein blends

    Directory of Open Access Journals (Sweden)

    Elisângela Corradini

    2007-09-01

    Full Text Available Blends of starch and zein plasticized with glycerol were prepared by melting processing in an intensive batch mixer connected to a torque rheometer at 160 °C. The resulting mixtures were compression molded and then characterized by scanning electron microscopy, differential scanning calorimetry, wide-angle X ray diffraction and water-absorption experiments. The blends were immiscible, showing two distinct phases of starch and zein. The water uptake at equilibrium and its diffusion coefficient were determined. The water uptake at equilibrium decreased with increasing zein content. The diffusion coefficient fell sharply on addition of 20% zein and remained constant as zein content was increased. No appreciable effect of zein on starch crystallization was observed by X ray diffraction. The use of zein in thermoplastic starch compositions causes a decrease in the water sensitivity of these materials and lower its melt viscosity during processing making zein a suitable and very promising component in TPS compositions.

  11. Investigation of Polyvinyl Chloride and Thermoplastic Polyurethane Waste Blend Miscibility

    Directory of Open Access Journals (Sweden)

    Agnė LAUKAITIENĖ

    2013-12-01

    Full Text Available In this study the miscibility of polyvinyl chloride (PVC and poly-e-caprolactone based thermoplastic polyurethanes (TPU waste blends were investigated by dilute solution viscometry. The miscibility criteria a, Db, DB, and D[h] were used to assess the degree of miscibility of polymers in tetrahydrofuran solution. Also, to assess the miscibility and microstructure of PVC/TPU blends obtained by solution casting have been characterized by X-ray diffraction. The tensile strength and deformability properties varying on the blend composition were determined. It was found that PVC and TPU are partially miscible, their blend is amorphous and show two-phase structure. TPU changes the mechanical behaviour of PVC the blends. Increase of TPU content causes PVC elongation at break increase and tensile strength decreases. DOI: http://dx.doi.org/10.5755/j01.ms.19.4.3145

  12. Thermoplastic Polyurethane Elastomer Nanocomposites: Morphology, Thermophysical, and Flammability Properties

    Directory of Open Access Journals (Sweden)

    Wai K. Ho

    2010-01-01

    Full Text Available Novel materials based on nanotechnology creating nontraditional ablators are rapidly changing the technology base for thermal protection systems. Formulations with the addition of nanoclays and carbon nanofibers in a neat thermoplastic polyurethane elastomer (TPU were melt-compounded using twin-screw extrusion. The TPU nanocomposites (TPUNs are proposed to replace Kevlar-filled ethylene-propylene-diene-monomer rubber, the current state-of-the-art solid rocket motor internal insulation. Scanning electron microscopy analysis was conducted to study the char characteristics of the TPUNs at elevated temperatures. Specimens were examined to analyze the morphological microstructure during the pyrolysis reaction and in fully charred states. Thermophysical properties of density, specific heat capacity, thermal diffusivity, and thermal conductivity of the different TPUN compositions were determined. To identify dual usage of these novel materials, cone calorimetry was employed to study the flammability properties of these TPUNs.

  13. Investigation of the cytotoxicity of thermoplastic denture base resins

    Science.gov (United States)

    Jun, Soo-Kyung; Kim, Si-Chul; Okubo, Chikahiro

    2017-01-01

    PURPOSE The purpose of this study was to investigate the in vitro cytotoxicity of thermoplastic denture base resins and to identify the possible adverse effects of these resins on oral keratinocytes in response to hot water/food intake. MATERIALS AND METHODS Six dental thermoplastic resin materials were evaluated: three polyamide materials (Smile tone, ST; Valplast, VP; and Luciton FRS, LF), two acrylic materials (Acrytone, AT; and Acryshot, AS), and one polypropylene resin material (Unigum, UG). One heat-polymerized acrylic resin (Vertex RS, RS) was chosen for comparison. After obtaining extracts from specimens of the denture resin materials (Φ=10 mm and d=2 mm) under different extraction conditions (37℃ for 24 hours, 70℃ for 24 hours, and 121℃ for 1 hour), the extracts (50%) or serial dilutions (25%, 12.5%, and 6.25%) in distilled water were co-cultured for 24 hours with immortalized human oral keratinocytes (IHOKs) or mouse fibroblasts (L929s) for the cytotoxicity assay described in ISO 10993. RESULTS Greater than 70% viability was detected under all test conditions. Significantly lower IHOK and L929 viability was detected in the 50% extract from the VP (70℃) and AT (121℃) samples (P<.05), but only L929 showed reduced viability in the 50% and 25% extract from LF (37℃) (P<.05). CONCLUSION Extracts obtained from six materials under different extraction conditions (37℃, 70℃, and 121℃) did not exhibit severe cytotoxicity (less than 70% viability), although their potential risk to oral mucosa at high temperatures should not be ignored. PMID:29279765

  14. Synthesis and properties of butadiene-alpha-methylstyrene thermoplastic elastomer

    Directory of Open Access Journals (Sweden)

    A. V. Firsova

    2016-01-01

    Full Text Available Butadiene-α-methylstyrene block – copolymer – a thermoplastic elastomer (TPE-R DMST occupies a special place among the ethylene – vinyl aromatic block copolymers. TPE-R DMST comprising as plastic – poly-α-methylstyrene unit and elastic – polybutadiene block. TPE-R DMST has high heat resistance, flexibility, abrasion resistance compared to butadiene-styrene thermoplastic elastomer (TPE DST. The synthesis of block copolymers of butadiene and α-methylstyrene was carried out. The process of polymerization the α-methylstyrene characterized the high speed of polymerization in polar medium and low reaction speed in hydrocarbon solvents. Anionic catalyst nbutyllithium (n-BuLi and high concentration – 60–80% α-methylstyrene in the mixture influenced by synthesis of the 1st block of TPE-R DMST, it’s technologically difficult. Found that the low temperature of polymerization α-methylstyrene (+61 o C, the reversibility of these reactions and the high concentration of residual monomer are very importance. It was revealed that a high polymerization rate α-methylstyrene can be achieved by conducting the reaction in a hydrocarbon solvent with polar additives compounds such as tetrahydrofuran (THF and methyl tert-butyl ether (MTBE. The conditions for the synthesis of P-DMST were developed. The kinetics of polymerization for the first DMST-P unit was obtained. Analysis of physical and mechanical properties DMST-P samples was conducted. The optimum content of bound α-methylstyrene block copolymer provides a good combination of properties in a relatively wide temperature range. The tensile strength at normal and elevated temperatures, the hardness and the stiffness of the polymer increased by increasing the content of bound α-methylstyrene. The elongation and the elasticity reduced by increasing the content of bound α-methylstyrene.

  15. Synthesis of thermoplastic poly(ester-olefin elastomers

    Directory of Open Access Journals (Sweden)

    Tanasijević Branka

    2004-01-01

    Full Text Available A series of thermoplastic poly(ester-olefin elastomers, based on poly(ethylene-stat-butylene, HO-PEB-OH, as the soft segment and poly (butylene terephthalate, PBT, as the hard segment, were synthesized by a catalyzed transesterification reaction in solution. The incorporation of soft hydrogenated poly(butadiene segments into the copolyester backbone was accomplished by the polycondensation of α, ω-dihydroxyl telechelic HO-PEB-OH, (PEB Mn = 3092 g/mol with 1,4-butanediol (BD and dimethyl terephthalate (DMT in the presence of a 50 wt-% high boiling solvent i.e., 1,2,4-trichlorobenzene. The molar ratio of the starting comonomers was selected to result in a constant hard to soft weight ratio of 60:40. The synthesis was optimized in terms of both the concentration of catalyst, tetra-n-butyl-titanate (Ti(OBu4, and stabilizer, N,N'-diphenyl-p-phenylenediamine (DPPD, as well as the reaction time. It was found that the optimal catalyst concentration (Ti(OBu4 for the synthesis of these thermoplastic elastomers was 1.0 mmol/mol ester and the optimal DPPD concentration was 1.0 wt-%. The extent of the reaction was followed by measuring the inherent viscosity of the reaction mixture. The effectiveness of the incorporation of the soft segments into the copolymer chains was proved by Soxhlet extraction with chloroform. The molecular structures, composition and the size of the synthesized poly(ester-butylenes were verified by 1H NMR spectroscopy, viscometry of dilute solutions and the complex dynamic melt viscosity. The thermal properties of poly(ester-olefins were investigated by differential scanning calorimetry (DSC. The degree of crystallinity was also determined by DSC. The thermal and thermo-oxidative stability were investigated by thermogravimetric analysis (TGA. The rheological properties of poly(ester-olefins were investigated by dynamic mechanical spectroscopy in the melt and solid state.

  16. Oxidized potato starch based thermoplastic films : Effect of combination of hydrophilic and amphiphilic plasticizers

    NARCIS (Netherlands)

    Niazi, Muhammad Bilal Khan; Broekhuis, Antonius A.

    Different combinations of hydrophilic (glycerol and water) and amphiphilic (isoleucine) plasticizers were studied in the production of thermoplastic starch (TPS) powders and films from oxidized potato starch. All powder samples had an irregular and shrivelled morphology. In all mixtures containing

  17. Three-dimensional structure of olefinic thermoplastic elastomer blends using electron tomography

    NARCIS (Netherlands)

    Sengupta, P.; Noordermeer, Jacobus W.M.

    2005-01-01

    The present communication reports the first use of electron tomography in reconstructing the three-dimensional morphology in thermoplastic elastomer blends. The blends investigated were dynamically vulcanized blends of ethylene-propylene-diene (EPDM) rubber/poly(propylene)/oil and

  18. Attribute Based Selection of Thermoplastic Resin for Vacuum Infusion Process: A Decision Making Methodology

    DEFF Research Database (Denmark)

    Raghavalu Thirumalai, Durai Prabhakaran; Lystrup, Aage; Løgstrup Andersen, Tom

    2012-01-01

    The composite industry looks toward a new material system (resins) based on thermoplastic polymers for the vacuum infusion process, similar to the infusion process using thermosetting polymers. A large number of thermoplastics are available in the market with a variety of properties suitable...... for different engineering applications, and few of those are available in a not yet polymerised form suitable for resin infusion. The proper selection of a new resin system among these thermoplastic polymers is a concern for manufactures in the current scenario and a special mathematical tool would...... be beneficial. In this paper, the authors introduce a new decision making tool for resin selection based on significant attributes. This article provides a broad overview of suitable thermoplastic material systems for vacuum infusion process available in today’s market. An illustrative example—resin selection...

  19. Helium High Pressure Tanks at EADS Space Transportation New Technology with Thermoplastic Liner

    National Research Council Canada - National Science Library

    Benedic, Fabien; Leard, Jean-Philippe; Lefloch, Christian

    2005-01-01

    .... In order to achieve the new target prices, a new disruptive technology has been performing for several years in using a thermoplastic liner instead the usual expensive concept of metallic forged liner...

  20. Bending behavior of thermoplastic composite sheets viscoelasticity and temperature dependency in the draping process

    CERN Document Server

    Ropers, Steffen

    2017-01-01

    Within the scope of this work, Steffen Ropers evaluates the viscoelastic and temperature-dependent nature of the bending behavior of thermoplastic composite sheets in order to further enhance the predictability of the draping simulation. This simulation is a useful tool for the development of robust large scale processes for continuously fiber-reinforced polymers (CFRP). The bending behavior thereby largely influences the size and position of wrinkles, which are one of the most common processing defects for continuously fiber-reinforced parts. Thus, a better understanding of the bending behavior of thermoplastic composite sheets as well as an appropriate testing method along with corresponding material models contribute to a wide-spread application of CFRPs in large scale production. Contents Thermoplastic Prepregs Draping Simulation of Thermoplastic Prepregs Bending Characterization of Textile Composites Modeling of Bending Behavior Target Groups Researchers and students in the field of polymer, lightweight,...

  1. Photoinitiated grafting of porous polymer monoliths and thermoplastic polymers for microfluidic devices

    Science.gov (United States)

    Frechet, Jean M. J. [Oakland, CA; Svec, Frantisek [Alameda, CA; Rohr, Thomas [Leiden, NL

    2008-10-07

    A microfluidic device preferably made of a thermoplastic polymer that includes a channel or a multiplicity of channels whose surfaces are modified by photografting. The device further includes a porous polymer monolith prepared via UV initiated polymerization within the channel, and functionalization of the pore surface of the monolith using photografting. Processes for making such surface modifications of thermoplastic polymers and porous polymer monoliths are set forth.

  2. Remote Performance Monitoring of a Thermoplastic Composite Bridge at Camp Mackall, NC

    Science.gov (United States)

    2011-11-01

    Corrosion-Resistant Thermoplastic Timber is Constructed of Recycled Milk Jugs and Automobile Bumpers – US Army Builds First Thermoplastic Timber Bridge...clock speed 2 Base System CR9032 CPU Module Wiring cover included with enclosure. 8253 CR9000X Fiberglass Environmental Enclosure ( lid not...typically mounted in an enclosure lid , which allows customers to view the CR 1000’s data on-site without opening the enclosure. Compact Flash• A CFM100 or

  3. Evaluation of adhesion of reline resins to the thermoplastic denture base resin for non-metal clasp denture.

    Science.gov (United States)

    Kim, Ji Hye; Choe, Han Cheol; Son, Mee Kyoung

    2014-01-01

    This study aimed to evaluate the tensile and transverse bond strength of chairside reline resins (Tokuyama Rebase II, Mild Rebaron LC) to a thermoplastic acrylic resin (Acrytone) used for non metal clasp denture. The results were compared with those of a conventional heat polymerized acrylic resin (Paladent 20) and a thermoplastic polyamide resin (Biotone). The failure sites were examined by scanning electron microscopy to evaluate the mode of failure. As results, the bond strength of reline resins to a thermoplastic acrylic resin was similar to the value of a conventional heat polymerized acrylic resin. However, thermoplastic polyamide resin showed the lowest value. The results of this study indicated that a thermoplastic acrylic resin for non metal clasps denture allows chairside reline and repair. It was also found that the light-polymerized reline resin had better bond strength than the autopolymerizing reline resin in relining for a conventional heat polymerized acrylic resin and a thermoplastic acrylic resin.

  4. Hot melt extruded Aprepitant-Soluplus solid dispersion: preformulation considerations, stability and in vitro study.

    Science.gov (United States)

    Penumetcha, Sai Sumana; Gutta, Lakshmi Narayana; Dhanala, Harish; Yamili, Satyanarayana; Challa, Swetha; Rudraraju, Sneha; Rudraraju, Soumya; Rudraraju, Varma

    2016-10-01

    Solubility limitation of BCS class II drugs pose challenges to in vitro release. To investigate the miscibility of Aprepitant (APR) and Soluplus(®) (SOL) for hot melt extrusion (HME) viability and improved in vitro release of APR. Solubility parameters of APR and SOL from group contribution methods were evaluated. Heat-cool-heat differential scanning calorimetry (DSC) scans were assessed for determining the glass forming ability (GFA) and glass stability (GS) of APR. An optimum HME temperature was selected based on melting point depression in physical mixtures. Moisture sorption isotherms were collected using a dynamic vapor sorption (DVS) analyzer at 25 °C. A 1:4 APR:SOL physical mixture was extruded in a co-rotating 12 mm twin screw extruder and in vitro release was assessed in fasted state simulated intestinal fluid (FaSSIF) with 0.25% SLS. Extrudates were analyzed using TGA, DSC, XRD and FTIR. APR was classified as a class II glass former. APR and SOL had composition dependent miscibility based on Gibb's free energy of mixing. Extrudate prepared using HME had an amorphous as well as a crystalline phase that showed good stability in accelerated stability conditions. Smaller particle size extrudates exhibited a higher % moisture uptake and in vitro release compared to larger particle size extrudates. Enhanced in vitro release of APR from extrudates was attributed to amorphization of APR, solubilization as well as crystal growth inhibition effect of SOL due to H-bond formation with APR. A solid dispersion of APR with improved in vitro release was successfully developed using HME technology.

  5. Apically extruded debris with three contemporary Ni-Ti instrumentation systems: An ex vivo comparative study

    Directory of Open Access Journals (Sweden)

    Logani Ajay

    2008-01-01

    Full Text Available Aim: To comparatively evaluate the amount of apically extruded debris when ProTaper hand, ProTaper rotary and ProFile systems were used for the instrumentation of root canals. Materials and Methods: Thirty minimally curved, mature, human mandibular premolars with single canals were randomly divided into three groups of ten teeth each. Each group was instrumented using one of the three instrumentation systems: ProTaper hand, ProTaper rotary and ProFile. Five milliliters of sterile water were used as an irrigant. Debris extruded was collected in preweighed polyethylene vials and the extruded irrigant was evaporated. The weight of the dry extruded debris was established by comparing the pre- and postinstrumentation weight of polyethylene vials for each group. Statistical Analysis: The Kruskal-Wallis nonparametric test and Mann-Whitney U test were applied to determine if significant differences existed among the groups ( P < 0.05. Results: All instruments tested produced a measurable amount of debris. No statistically significant difference was observed between ProTaper hand and ProFile system ( P > 0.05. Although ProTaper rotary extruded a relatively higher amount of debris, no statistically significant difference was observed between this type and the ProTaper hand instruments ( P > 0.05. The ProTaper rotary extruded significantly more amount of debris compared to the ProFile system ( P < 0.05. Conclusion: Within the limitations of this study, it can be concluded that all instruments tested produced apical extrusion of debris. The ProTaper rotary extruded a significantly higher amount of debris than the ProFile.

  6. A desktop 3D printer with dual extruders to produce customised electronic circuitry

    Science.gov (United States)

    Butt, Javaid; Onimowo, Dominic Adaoiza; Gohrabian, Mohammed; Sharma, Tinku; Shirvani, Hassan

    2018-03-01

    3D printing has opened new horizons for the manufacturing industry in general, and 3D printers have become the tools for technological advancements. There is a huge divide between the pricing of industrial and desktop 3D printers with the former being on the expensive side capable of producing excellent quality products and latter being on the low-cost side with moderate quality results. However, there is a larger room for improvements and enhancements for the desktop systems as compared to the industrial ones. In this paper, a desktop 3D printer called Prusa Mendel i2 has been modified and integrated with an additional extruder so that the system can work with dual extruders and produce bespoke electronic circuits. The communication between the two extruders has been established by making use of the In-Chip Serial Programming port on the Arduino Uno controlling the printer. The biggest challenge is to control the flow of electric paint (to be dispensed by the new extruder) and CFD (Computational Fluid Dynamics) analysis has been carried out to ascertain the optimal conditions for proper dispensing. The final product is a customised electronic circuit with the base of plastic (from the 3D printer's extruder) and electronic paint (from the additional extruder) properly dispensed to create a live circuit on a plastic platform. This low-cost enhancement to a desktop 3D printer can provide a new prospect to produce multiple material parts where the additional extruder can be filled with any material that can be properly dispensed from its nozzle.

  7. The Effects of CO2 Injection and Barrel Temperatures on the Physiochemical and Antioxidant Properties of Extruded Cereals

    OpenAIRE

    Thin, Thazin; Myat, Lin; Ryu, Gi-Hyung

    2016-01-01

    The effects of CO2 injection and barrel temperatures on the physiochemical and antioxidant properties of extruded cereals (sorghum, barley, oats, and millet) were studied. Extrusion was carried out using a twin-screw extruder at different barrel temperatures (80, 110, and 140?C), CO2 injection (0 and 500 mL/min), screw speed of 200 rpm, and moisture content of 25%. Extrusion significantly increased the total flavonoid content (TFC) of extruded oats, and ?-glucan and protein digestibility (PD)...

  8. The effect of cocoa (Theobroma cacao L) on the basic color stability of thermoplastic nylon resin dentures

    OpenAIRE

    Amiyatun Naini

    2011-01-01

    Nylon thermoplastic resin is material of choice for the making of flexible. This denture do not use wire retention, but has the physical properties of water absorption. In the oral cavity, it will always be in contact with food and beverages consumed. One of the foods that are consumed by the public is chocolate. This study aimed to determine the effect of cocoa (Theobroma cacao L) on color stability of the thermoplastic nylon denture base. The study sample was thermoplastic nylon (valplast) ...

  9. Investigations on the influence of the type of extruder for pelletization by extrusion-spheronization. II. Sphere characteristics.

    Science.gov (United States)

    Thoma, K; Ziegler, I

    1998-05-01

    Three different extruders, the Alexanderwerk gravity-feed roll extruder, the Gabler axial, single-screw extruder, and the NICA radial-screw extruder, were compared for their suitability for different placebo formulations and for fenoldopam pellets. A fourth extruder, the experimental ram extruder, was also included in some of the comparisons. The successful spheronization of extrudates from each of these extruders requires the correct water content. This water content, however, is different for each of the formulations and for each extruder. Generally, the Gabler unit required the highest amounts of water for a successful spheronization, yielding > or = 90% between 710 and 1250 microns. The NICA unit needed much less water for the same formulation, and the Alexanderwerk unit required even less water than the NICA unit. Pellet sphericity was also strongly dependent on the correct water content of formulations, but was generally better for pellets produced with the Alexanderwerk or NICA units. A two-way ANOVA test for the individual formulations showed a significant difference in the mean particle size of batches produced with the NICA or the Alexanderwerk and the Gabler extruder. No significant differences could be found between any of the Alexanderwerk or NICA batches. Both extruders showed a linear dependence of the mean particle size on the water content of formulations, but the Gabler extruder showed an almost unchanged particle size over a wide range of water contents, provided that the formulation could be extruded successfully. Batches that were extruded on the NICA unit showed a significantly lower bulk density than comparable Alexanderwerk or Gabler batches. Comparing the true density of pellets, we found that significant differences could only be stated for Avicel PH 101 + water batches and only for the NICA/Gabler interaction. True density increased for all three extruders with increasing amounts of soluble components and with increasing water content

  10. Physical, Textural, and Antioxidant Properties of Extruded Waxy Wheat Flour Snack Supplemented with Several Varieties of Bran.

    Science.gov (United States)

    Fleischman, Emily F; Kowalski, Ryan J; Morris, Craig F; Nguyen, Thuy; Li, Chongjun; Ganjyal, Girish; Ross, Carolyn F

    2016-09-28

    Wheat represents a ubiquitous commodity and although industries valorize 10% of wheat bran, most of this antioxidant-rich byproduct gets fed to livestock. The objective of this study was to incorporate wheat bran into an extruded snack. Bran samples from hard red spring, soft white club cv. Bruehl, and purple wheat lines were added to cv. Waxy-Pen wheat flour (Triticum aestivum L.) at replacement concentrations of 0%, 12.5%, 25%, and 37.5% (w/w; n = 10). Extrudates were evaluated for antioxidant capacity, color, and physical properties. Results showed that high fiber concentrations altered several pasting properties, reduced expansion ratios (P extrudates. Purple bran supplemented extrudates produced harder products compared to white and red bran treatments (P Extrudates produced with 37.5% (w/w) of each bran variety absorbed more water than the control with no added bran. The oxygen radical absorption capacity assay, expressed as Trolox Equivalents, showed that extrudates made with addition of red (37.5%) and purple (37.5%) bran had higher values compared to the other treatments; the control, red, and white bran treatments had less antioxidant activity after extrusion (P extrudates. Purple and red brans may serve as viable functional ingredients in extruded foods given their higher antioxidant activities. Future studies could evaluate how bran variety and concentration, extruded shape, and flavor influence consumer acceptance. © 2016 Institute of Food Technologists®

  11. THE DESIGN, FABRICATION AND PRELIMINARY TESTING OF AN INDIGENOUS SINGLE SCREW EXTRUDER

    Directory of Open Access Journals (Sweden)

    FOLASAYO T. FAYOSE

    2017-10-01

    Full Text Available Developing countries including Nigeria have become dumping grounds of unserviceable and broken down imported machineries because of poor adaptation. Detailed study and design of machines to suit local conditions will prevent poor adaptation of imported machines and high initial costs. In this study, a single screw starch extruder was designed, fabricated and tested using locally available materials. The extruder is the dry type and it has 27.12 kg/s capacity, a compression ratio of 4.5: 1 and is powered by a 5.5 kW electric motor. It consists of a hopper, feeding screw, extruder screw rotating in a barrel and variable die, all made of stainless steel. A unit of the machine costs N 470, 390.00.00 as at April 2015. When used to process cassava flour, a maximum temperature of 114°C was attained through viscous dissipation, up to an actual screw speed of 98.96 rpm (1.65 Hz and extruder efficiency of 64%. Barrel temperature varied directly with extrusion time in a polynomial trend while actual extruder screw speed and efficiency varied inversely with extrusion time and it is best fitted with a polynomial trend.

  12. Multilayer laminar co-extrudate as a novel controlled release dosage form.

    Science.gov (United States)

    Müllers, Katrin C; Wahl, Martin A; Pinto, João F

    2013-07-16

    Design of a new dosage form manufactured by laminar extrusion for oral administration of drugs. Different mixtures of materials (microcrystalline cellulose [MCC], hydroxypropyl methylcellulose [HPMC], lactose [LAC], dicalcium phosphate [DCP], coumarin [COU], propranolol hydrochloride [PRO], water [W]) were prepared prior to laminar extrusion. Mono, bi and tri layer extrudates were manufactured and evaluated for extrudability, drying, water uptake and swelling ability and in vitro characterization of the drug release. Good quality extrudates were manufactured with higher HPMC molecular weight and fraction in formulation at an extrusion rate of 400 mm/min and slow drying (forced air stream), otherwise surface roughness, thickness in-homogeneity, bending and shark skin were present in the extrudates. Swelling of extrudates was dependent on HPMC fraction and molecular weight (60% up to 90% weight gain for low and high polymer chains, respectively) and the presence of either MCC or DCP. The release of drug was dependent on its solubility (PRO>COU), the fraction of HPMC (low>high fractions), the type of diluent (DCP>MCC) and number of layers (1>2>3 layers). By designing the number and type of layers, dosage forms with well-defined release-kinetics can be tailored. The study has shown the ability of the technology of extrusion to manufacture a controlled release dosage form in a continuous fashion. Copyright © 2013 Elsevier B.V. All rights reserved.

  13. Influence of Instruments Used in Root Canal Preparation on Amount of Apically Extruded Debris.

    Science.gov (United States)

    Karataş, Ertuğrul; Ersoy, İbrahim; Gündüz, Hicran Ateş; Uygun, Ahmet Demirhan; Kol, Elif; Çakıcı, Fatih

    2016-08-01

    The aim of the present study was to compare the effects of ProTaper Gold, WaveOne Gold, ProTaper Universal, and WaveOne instruments on the amount of apically extruded debris. Eighty mandibular premolar teeth with straight root canals were selected and assigned to four groups (n = 20). The root canals were instrumented using ProTaper Gold, WaveOne Gold, ProTaper Universal, and WaveOne systems. Eppendorf tubes containing apically extruded debris were weighed three times, and mean values were calculated. The net mass of the extruded debris was calculated by subtracting the initial mass from the final mass. The groups were compared using one-way analysis of variance and Tukey's post hoc tests at a significance level of P extruded less debris than the PTU group, and the WOG group extruded less debris than the WO group (P < 0.05). All the instrumentation systems tested in the present study were associated with apical extrusion of debris. Copyright © 2016 International Center for Artificial Organs and Transplantation and Wiley Periodicals, Inc.

  14. [The effect of various irrigants on apically extruded debris: an in vitro study].

    Science.gov (United States)

    Zhang, Ling; Zhu, Lin-lin; Zhang, Meng-long

    2014-12-01

    To compare the amount of debris extruded apically from root canals when different irrigants were used. Fifty-eight extracted single-rooted human mandibular premolars with straight root canals were used. The teeth were randomly divided into control group (group A, n=7) and 3 experimental groups (group B,C,D,n=17). All teeth were prepared for root canal therapy, and 3 different irrigants were used (group B: 1% sodium hypochlorite; group C: 2.5% sodium hypochlorite; group D: 17% EDTA). Debris extruded from the apical foramen during root canal irrigation was collected into tubes and the amount of debris extruded was counted and analyzed. Statistical significance was assessed by Student-Newman-Keuls test with SPSS 13.0 software package. Group B, C, D had more amount of extruded debris, which was significantly different from the control group (Pextruded debris,which was significantly different from the other group (Pextruded debris. 2.5% sodium hypochlorite can produce more apically extruded debris. 1% sodium hypochlorite and 17% EDTA are better than 2.5% sodium hypochlorite in terms of irrigation efficacy.

  15. Predictive Engineering Tools for Injection-Molded Long-Carbon-Fiber Thermoplastic Composites. Topical Report

    Energy Technology Data Exchange (ETDEWEB)

    Nguyen, Ba Nghiep [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Fifield, Leonard S. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Wang, Jin [Autodesk, Inc., Ithaca, NY (United States); Costa, Franco [Autodesk, Inc., Ithaca, NY (United States); Lambert, Gregory [Virginia Polytechnic Inst. and State Univ. (Virginia Tech), Blacksburg, VA (United States); Baird, Donald G. [Virginia Polytechnic Inst. and State Univ. (Virginia Tech), Blacksburg, VA (United States); Sharma, Bhisham A. [Purdue Univ., West Lafayette, IN (United States); Kijewski, Seth A. [Purdue Univ., West Lafayette, IN (United States); Sangid, Michael D. [Purdue Univ., West Lafayette, IN (United States); Gandhi, Umesh N. [Toyota Research Inst. North America, Ann Arbor, MI (United States); Wollan, Eric J. [PlastiComp, Inc., Winona, MN (United States); Roland, Dale [PlastiComp, Inc., Winona, MN (United States); Mori, Steven [Magna Exteriors and Interiors Corporation, Aurora, ON (Canada); Tucker, III, Charles L. [Univ. of Illinois, Urbana-Champaign, IL (United States)

    2016-06-01

    This project aimed to integrate, optimize, and validate the fiber orientation and length distribution models previously developed and implemented in the Autodesk® Simulation Moldflow® Insight (ASMI) software package for injection-molded long-carbon-fiber (LCF) thermoplastic composite structures. The project was organized into two phases. Phase 1 demonstrated the ability of the advanced ASMI package to predict fiber orientation and length distributions in LCF/polypropylene (PP) and LCF/polyamide-6, 6 (PA66) plaques within 15% of experimental results. Phase 2 validated the advanced ASMI package by predicting fiber orientation and length distributions within 15% of experimental results for a complex three-dimensional (3D) Toyota automotive part injection-molded from LCF/PP and LCF/PA66 materials. Work under Phase 2 also included estimate of weight savings and cost impacts for a vehicle system using ASMI and structural analyses of the complex part. The present report summarizes the completion of Phases 1 and 2 work activities and accomplishments achieved by the team comprising Pacific Northwest National Laboratory (PNNL); Purdue University (Purdue); Virginia Polytechnic Institute and State University (Virginia Tech); Autodesk, Inc. (Autodesk); PlastiComp, Inc. (PlastiComp); Toyota Research Institute North America (Toyota); Magna Exteriors and Interiors Corp. (Magna); and University of Illinois. Figure 1 illustrates the technical approach adopted in this project that progressed from compounding LCF/PP and LCF/PA66 materials, to process model improvement and implementation, to molding and modeling LCF/PP and LCF/PA66 plaques. The lessons learned from the plaque study and the successful validation of improved process models for fiber orientation and length distributions for these plaques enabled the project to go to Phase 2 to mold, model, and optimize the 3D complex part.

  16. Optimized tracking strategies for step MOC calculations in extruded 3D axial geometries

    International Nuclear Information System (INIS)

    Sciannandrone, Daniele; Santandrea, Simone; Sanchez, Richard

    2016-01-01

    Highlights: • We apply the Method of Characteristics to 3D axial geometries. • We apply tracking strategies for reducing memory and time requirements of the solver. • Performances are tested through numerical tests. • Results show good improvement of performances of the solver. - Abstract: Specialized tracking techniques have been developed for a step-characteristics transport solver. These techniques strongly exploit the regularities of extruded 3D axial geometries to reduce the number of operations and the memory requirements of the transport solver. The method of compound trajectories has been applied to exactly treat geometrical boundary conditions with a minimum number of trajectories. The chord classification method consists in identifying recognized types of chords that share the same length. It allows a consistent reduction of the number of chords that have to be stored and also an important speed up of the transport iterations thanks to the pre-computed values of escape coefficients. An alternative storage method has also been implemented: in this method one trajectory is represented by a partial record which is used to reconstruct the trajectories on-the-fly. Numerical tests show good improvements for both memory and computational time. Optimized methods have also been developed for horizontal and vertical directions, which are particularly advantageous in terms of computational costs. In the same contest, a modified version of the Minimized-Bickley quadrature (Sanchez et al., 2002) containing these directions is proposed. The new methods have been tested by comparison with standard quadrature sets. Results show that for some cases the special directions improve the efficiency of the solver, while for some others the opposite effect is obtained.

  17. Comparison of waste pumpkin material and its potential use in extruded snack foods.

    Science.gov (United States)

    Norfezah, M N; Hardacre, A; Brennan, C S

    2011-08-01

    Material was produced from Crown pumpkin (Cucurbita maxima) processed from fractions of the fruit which are regarded as waste stream products (peel, flesh and seed). The flour from the three different fractions (peel, flesh and seed) of Crown pumpkin flour was incorporated into an extruded snack product formulation at levels 10%, 30% and 50% (w/w with corn grit) and processed in a twin-screw extruder to make 10 expanded snack products. Proximate analysis was carried out to determine the nutritional value of the raw pumpkin and pumpkin flour. A physical analysis of the product was used to determine its color, the expansion ratio, bulk density and texture. Inclusion of waste stream material (peel and seed) at 10%, yielded extruded products with similar expansion and density characteristics to the control sample; however, an inclusion of greater than 10% yielded significant challenges to product quality (hardness of the product).

  18. Calibration of a Numerical Model for Heat Transfer and Fluid Flow in an Extruder

    DEFF Research Database (Denmark)

    Hofstätter, Thomas; Pedersen, David Bue; Nielsen, Jakob Skov

    2016-01-01

    This paper discusses experiments performed in order to validate simulations on a fused deposition modelling (FDM) extruder. The nozzle has been simulated in terms of heat transfer and fluid flow. In order to calibrate and validate these simulations, experiments were performed giving a significant...... look into the physical behaviour of the nozzle, heating and cooling systems. Experiments on the model were performed at different sub-mm diameters of the extruder. Physical parameters of the model – especially temperature dependent parameters – were set into analytical relationships in order to receive...... dynamical parameters. This research sets the foundation for further research within melted extrusion based additive manufacturing. The heating process of the extruder will be described and a note on the material feeding will be given....

  19. Influence of germination and extrusion with CO(2) injection on physicochemical properties of wheat extrudates.

    Science.gov (United States)

    Singkhornart, Sasathorn; Edou-ondo, Serge; Ryu, Gi-Hyung

    2014-01-15

    Whole wheat and germinated wheat flour were extruded in a laboratory co-rotating twin screw extruder with die temperatures (90 and 130°C), screw speeds (150 and 200rpm) and CO2 injection. The effects of germination and extrusion process on specific mechanical energy (SME) input, expansion ratio, specific length, piece density, elastic modulus, breaking strength, colour, water solubility index (WSI), water absorption index (WAI) and microstructure were determined. The study showed that the use of germinated wheat flour increased the specific length, lightness and the WSI. When CO2 was injected, the expansion ratios (only 90°C die temperature for extruded germinated wheat) and lightness were significantly increased (pextrusion process mainly affected the chemical properties. However, the difference of die temperatures, screw speed and CO2 injection had slight effect on the chemical properties. Copyright © 2013 Elsevier Ltd. All rights reserved.

  20. Effect of extruded wheat flour as a fat replacer on batter characteristics and cake quality.

    Science.gov (United States)

    Román, Laura; Santos, Isabel; Martínez, Mario M; Gómez, Manuel

    2015-12-01

    The effects of three levels of fat replacement (1/3, 2/3, and 3/3) by extruded flour paste and the effects of the presence of emulsifier on layer cake batter characteristics and final cake quality were studied. Replacement of oil by extruded flour paste modified the batter density and microscopy, reducing the number of air bubbles and increasing their size, while emulsifier incorporation facilitated air entrapment in batter. Emulsifier addition also increased the elastic and viscous moduli of the batter, while oil reduction resulted in a less structured batter. Emulsifier incorporation leads to good quality cakes, minimizing the negative effect of oil reduction, maintaining the volume and reducing the hardness of cakes. Furthermore, consumer acceptability of the reduced fat cakes was improved by the addition of emulsifier. Thus, the results confirmed the positive effect of partial oil substitution (up to 2/3) by extruded flour paste on the quality of reduced fat cakes when emulsifier was incorporated.

  1. Reimplantation of a Large Extruded Segment of Bone in an Open Fracture.

    Science.gov (United States)

    Afshar, Ahmadreza

    2017-02-01

    Replacing an extruded segment of bone in an open fracture imposes a challenging decision concerning the best and safest patient management. There are numerous advantages to restoring the patient's own extruded bone segment to its original location, particularly when the bone segment is of structural importance. However, reimplantation of contaminated and avascular extruded bone segments can potentially result in serious infection or nonunion. There is no conclusive evidence regarding the best decontamination protocol for the safest use of the recovered bone segment as an autologous graft. Among the different chemical sterilization solutions 10% povidone-iodine and chlorhexidine gluconate solutions are the author's most preferred solutions. Regarding cellular toxicity, 10% povidone-iodine has been found to be the most favorable among the readily available solutions. Copyright © 2017 American Society for Surgery of the Hand. Published by Elsevier Inc. All rights reserved.

  2. Development of baked and extruded functional foods from metabolic syndrome specific ingredient mix.

    Science.gov (United States)

    Miglani, Neetu; Bains, Kiran; Kaur, Harpreet

    2015-09-01

    The study was aimed to develop baked and extruded functional foods from Metabolic Syndrome (MS) specific designed ingredient mixes with optimum amino acid makeup using key food ingredients with functional properties such as whole cereals, legumes, skimmed milk powder, along with flaxseeds and fenugreek seeds. Two cereals viz. barley and oats and four pulses viz. mung bean, cowpea, bengal gram and soybean were blended in different proportions in order to balance the limiting amino acid lysine in the wheat flour. Three products namely bread, extruded snack and noodles prepared from twenty five ingredient mixes. Six ingredient mixes of breads and four ingredient mixes each of extruded snack and noodles specifically designed for MS patients were organoleptically at par with control wheat flour products. The acceptable products had significantly (p ≤ 0.05) higher lysine, crude protein, ash and fibre and low carbohydrates in compare control whole wheat flour products, hence appropriate for MS patients.

  3. Preparation of Thermoplastic Polyimide Ultrafine Fiber Nonwovens by Electrospinning

    Directory of Open Access Journals (Sweden)

    CHEN Jun

    2018-02-01

    Full Text Available The superfine fiber of thermoplastic polyimide(LPI, whose average diameter ranges from 0.36μm to 1.47μm, was prepared through electrospinning with DMAc as solvent. It lays a good foundation for the mass preparation of LPI non-woven. The influence of electrospinning process conditions, including LPI concentration, flow rate and voltage, on morphology of LPI fiber was investigated systematically. The results show that the average diameter increases and the fibers diameter distribution turns wider with the LPI concentration increasing from 22%(mass fraction, same as below to 30%. Meanwhile, when the concentration is rather lower, some cambiform fibers can be observed. As the concentration increases, the cambiform fiber disappears. While the concentration increases continually, the fibers are adhered to be flakiness. The change of the spinning voltage makes little difference on the average diameter of fibers; the average diameter of fibers increases with the increase of the flow rate of LPI solution; when the flow rate is more than 1.5mL/h, the fibers start to be adhered, the cambiform fibers appear while the flow rate is over 1.8mL/h. Through optimizing the process, the LPI fibers with average diameter of 1.18μm were prepared under 30℃ with the conditions of 28% concentration, 15kV voltage, 1.2mL/h flow rate and the 25cm receiving distance.

  4. Rheological behaviour of thermoplastic poly(ester-siloxanes

    Directory of Open Access Journals (Sweden)

    Antić Vesna V.

    2010-01-01

    Full Text Available Two series of thermoplastic elastomers (TPES based on poly(dimethylsiloxane, (PDMS as the soft segment and poly(butylene terephthalate (PBT as the hard segment, were analyzed by dynamic mechanical spectroscopy. In the first TPES series the lengths of both hard and soft segments were varied while the mass ratio of the hard to soft segments was nearly constant (about 60 mass%. In the second series, the mass ratio of hard and soft segments was varied in the range from 60/40 to 40/60, with a constant length of soft PDMS segments. The influence of the structure and composition of TPESs on the rheological properties, such as complex dynamic viscosity, η*, the storage, G’, and loss, G”, shear modulus as well as the microphase separation transition temperature, TMST, was examined. The obtained results showed that the storage modulus of the TPESs increased in a rubbery plateau region with increasing degree of crystallinity. The rheological measurements of TPESs also showed that a microphase reorganization occurred during the melting process. The microphase separation transition temperatures were in the range from 220 to 234 °C. In the isotropic molten state, the complex dynamic viscosity increased with increasing both the content and lenght of hard PBT segments.

  5. Strong, Resilient, and Sustainable Aliphatic Polyester Thermoplastic Elastomers

    Energy Technology Data Exchange (ETDEWEB)

    Watts, Annabelle; Kurokawa, Naruki; Hillmyer, Marc A. (UMM)

    2017-05-03

    Thermoplastic elastomers (TPEs) composed of ABA block polymers exhibit a wide variety of properties and are easily processable as they contain physical, rather than chemical, cross-links. Poly(γ-methyl-ε-caprolactone) (PγMCL) is an amorphous polymer with a low entanglement molar mass (Me = 2.9 kg mol–1), making it a suitable choice for tough elastomers. Incorporating PγMCL as the midblock with polylactide (PLA) end blocks (fLA = 0.17) results in TPEs with high stresses and elongations at break (σB = 24 ± 2 MPa and εB = 1029 ± 20%, respectively) and low levels of hysteresis. The use of isotactic PLA as the end blocks (fLLA = 0.17) increases the strength and toughness of the material (σB = 30 ± 4 MPa, εB = 988 ± 30%) due to its semicrystalline nature. This study aims to demonstrate how the outstanding properties in these sustainable materials are a result of the entanglements, glass transition temperature, segment–segment interaction parameter, and crystallinity, resulting in comparable properties to the commercially relevant styrene-based TPEs.

  6. Mechanical properties of thermoplastic composites reinforced with Entada Mannii fibre

    Directory of Open Access Journals (Sweden)

    Oluwayomi BALOGUN

    2017-06-01

    Full Text Available The mechanical properties and fracture mechanisms of thermoplastic composites reinforced with Entada mannii fibres was investigated. Polypropylene reinforced with 1, 3, 5, and 7 wt% KOH treated and untreated Entada mannii fibres were processed using a compression moulding machine. The tensile properties, impact strength, and flexural properties of the composites were evaluated while the tensile fracture surface morphology was examined using scanning electron microscopy. The results show that reinforcing polypropylene with Entada mannii fibres resulted in improvement of the tensile strength and elastic modulus. This improvement is remarkable for 5 wt% KOH treated Entada mannii fibre reinforced composites by 28 % increase as compared with the unreinforced polypropylene. The composites reinforced with Entada mannii fibres also had impact strength values of 70 % higher than the unreinforced polypropylene. However, the polypropylene reinforced with 5 and 7wt% KOH treated fibres exhibited significantly higher flexural strength and Young’s modulus by 53% and 52% increase as compared with the unreinforced polypropylene. The fracture surface of the polypropylene composites reinforced with untreated Entada mannii fibres were characterized by fibre debonding, fibre pull-out and matrix yielding while less voids and fibre pull-outs are observed in the composites reinforced with KOH treated Entada mannii fibres. v

  7. Performance Modification of Asphalt Binders using Thermoplastic Polymers

    Directory of Open Access Journals (Sweden)

    H. I. Al-Abdul Wahhab

    2004-12-01

    Full Text Available There is a need to improve the performance of asphalt binders to minimize stress cracking that occurs at low temperatures and plastic deformation at high temperatures. Importation of used asphalt-polymers from abroad, leads to an increase in the total construction cost as compared to the cost if the used polymers were of local origin. The main objective of this research was to modify locally produced asphalt. Ten polymers were identified as potential asphalt modifiers based on their physical properties and chemical composition. After preliminary laboratory evaluation for the melting point of these polymers, five polymers were selected for local asphalt modification. In the initial stage, required mixing time was decided based on the relation between shear loss modulus and mixing time .The optimum polymer content was selected based on Superpave binder performance grade specifications.The suitability of improvement was verified through the evaluation of permanent deformation and fatigue behavior of laboratory prepared asphalt concrete mixes. The results indicated that the rheological properties of the modified binders improved significantly with sufficient polymer content (3%. The aging properties of the modified binders were found to be dependent on the type of polymer.The fatigue life and resistance to permanent deformation were significantly improved due to enhanced binder rheological properties.  Thus, local asphalts can be modified using thermoplastic polymers.

  8. Fabrication of Closed Hollow Bulb Obturator Using Thermoplastic Resin Material

    Directory of Open Access Journals (Sweden)

    Bidhan Shrestha

    2015-01-01

    Full Text Available Purpose. Closed hollow bulb obturators are used for the rehabilitation of postmaxillectomy patients. However, the time consuming process, complexity of fabrication, water leakage, and discoloration are notable disadvantages of this technique. This paper describes a clinical report of fabricating closed hollow bulb obturator using a single flask and one time processing method for an acquired maxillary defect. Hard thermoplastic resin sheet has been used for the fabrication of hollow bulb part of the obturator. Method. After fabrication of master cast conventionally, bulb and lid part of the defect were formed separately and joined by autopolymerizing acrylic resin to form one sized smaller hollow body. During packing procedure, the defect area was loaded with heat polymerizing acrylic resin and then previously fabricated smaller hollow body was adapted over it. The whole area was then loaded with heat cure acrylic. Further processes were carried out conventionally. Conclusion. This technique uses single flask which reduces laboratory time and makes the procedure simple. The thickness of hollow bulb can be controlled and light weight closed hollow bulb prosthesis can be fabricated. It also minimizes the disadvantages of closed hollow bulb obturator such as water leakage, bacterial infection, and discoloration.

  9. Thermoplastic encapsulation of waste surrogates by high-shear mixing

    International Nuclear Information System (INIS)

    Lageraaen, P.R.; Kalb, P.D.; Patel, B.R.

    1995-12-01

    Brookhaven National Laboratory (BNL) has developed a robust, extrusion-based polyethylene encapsulation process applicable to a wide range of solid and aqueous low-level radioactive, hazardous and mixed wastes. However, due to the broad range of physical and chemical properties of waste materials, pretreatment of these wastes is often required to make them amenable to processing with polyethylene. As part of the scope of work identified in FY95 open-quotes Removal and Encapsulation of Heavy Metals from Ground Water,close quotes EPA SERDP No. 387, that specifies a review of potential thermoplastic processing techniques, and in order to investigate possible pretreatment alternatives, BNL conducted a vendor test of the Draiswerke Gelimat (thermokinetic) mixer on April 25, 1995 at their test facility in Mahwah, NJ. The Gelimat is a batch operated, high-shear, high-intensity fluxing mixer that is often used for mixing various materials and specifically in the plastics industry for compounding additives such as stabilizers and/or colorants with polymers

  10. Starch and cellulose nanocrystals together into thermoplastic starch bionanocomposites.

    Science.gov (United States)

    González, Kizkitza; Retegi, Aloña; González, Alba; Eceiza, Arantxa; Gabilondo, Nagore

    2015-03-06

    In the present work, thermoplastic maize starch based bionanocomposites were prepared as transparent films, plasticized with 35% of glycerol and reinforced with both waxy starch (WSNC) and cellulose nanocrystals (CNC), previously extracted by acidic hydrolysis. The influence of the nanofiller content was evaluated at 1 wt.%, 2.5 wt.% and 5 wt.% of WSNC. The effect of adding the two different nanoparticles at 1 wt.% was also investigated. As determined by tensile measurements, mechanical properties were improved at any composition of WSNC. Water vapour permeance values maintained constant, whereas barrier properties to oxygen reduced in a 70%, indicating the effectiveness of hydrogen bonding at the interphase. The use of CNC or CNC and WSNC upgraded mechanical results, but no significant differences in barrier properties were obtained. A homogeneous distribution of the nanofillers was demonstrated by atomic force microscopy, and a shift of the two relaxation peaks to higher temperatures was detected by dynamic mechanical analysis. Copyright © 2014 Elsevier Ltd. All rights reserved.

  11. Photochemical Copper Coating on 3D Printed Thermoplastics

    Science.gov (United States)

    Yung, Winco K. C.; Sun, Bo; Huang, Junfeng; Jin, Yingdi; Meng, Zhengong; Choy, Hang Shan; Cai, Zhixiang; Li, Guijun; Ho, Cheuk Lam; Yang, Jinlong; Wong, Wai Yeung

    2016-08-01

    3D printing using thermoplastics has become very popular in recent years, however, it is challenging to provide a metal coating on 3D objects without using specialized and expensive tools. Herein, a novel acrylic paint containing malachite for coating on 3D printed objects is introduced, which can be transformed to copper via one-step laser treatment. The malachite containing pigment can be used as a commercial acrylic paint, which can be brushed onto 3D printed objects. The material properties and photochemical transformation processes have been comprehensively studied. The underlying physics of the photochemical synthesis of copper was characterized using density functional theory calculations. After laser treatment, the surface coating of the 3D printed objects was transformed to copper, which was experimentally characterized by XRD. 3D printed prototypes, including model of the Statue of Liberty covered with a copper surface coating and a robotic hand with copper interconnections, are demonstrated using this painting method. This composite material can provide a novel solution for coating metals on 3D printed objects. The photochemical reduction analysis indicates that the copper rust in malachite form can be remotely and photo-chemically reduced to pure copper with sufficient photon energy.

  12. Laser transmission welding of long glass fiber reinforced thermoplastics

    Science.gov (United States)

    van der Straeten, Kira; Engelmann, Christoph; Olowinsky, Alexander; Gillner, Arnold

    2015-03-01

    Joining fiber reinforced polymers is an important topic for lightweight construction. Since classical laser transmission welding techniques for polymers have been studied and established in industry for many years joint-strengths within the range of the base material can be achieved. Until now these processes are only used for unfilled and short glass fiber-reinforced thermoplastics using laser absorbing and laser transparent matrices. This knowledge is now transferred to joining long glass fiber reinforced PA6 with high fiber contents without any adhesive additives. As the polymer matrix and glass fibers increase the scattering of the laser beam inside the material, their optical properties, changing with material thickness and fiber content, influence the welding process and require high power lasers. In this article the influence of these material properties (fiber content, material thickness) and the welding parameters like joining speed, laser power and clamping pressure are researched and discussed in detail. The process is also investigated regarding its limitations. Additionally the gap bridging ability of the process is shown in relation to material properties and joining speed.

  13. Thermoplastic shape-memory polyurethanes based on natural oils

    Science.gov (United States)

    Saralegi, Ainara; Foster, E. Johan; Weder, Christoph; Eceiza, Arantxa; Corcuera, Maria Angeles

    2014-02-01

    A new family of segmented thermoplastic polyurethanes with thermally activated shape-memory properties was synthesized and characterized. Polyols derived from castor oil with different molecular weights but similar chemical structures and a corn-sugar-based chain extender (propanediol) were used as starting materials in order to maximize the content of carbon from renewable resources in the new materials. The composition was systematically varied to establish a structure-property map and identify compositions with desirable shape-memory properties. The thermal characterization of the new polyurethanes revealed a microphase separated structure, where both the soft (by convention the high molecular weight diol) and the hard phases were highly crystalline. Cyclic thermo-mechanical tensile tests showed that these polymers are excellent candidates for use as thermally activated shape-memory polymers, in which the crystalline soft segments promote high shape fixity values (close to 100%) and the hard segment crystallites ensure high shape recovery values (80-100%, depending on the hard segment content). The high proportion of components from renewable resources used in the polyurethane formulation leads to the synthesis of bio-based polyurethanes with shape-memory properties.

  14. Performance of polymeric films based thermoplastic starch and organophilic clay

    International Nuclear Information System (INIS)

    Cipriano, P.B.; Costa, A.N.M.; Araujo, S.S.; Araujo, A.R.A.; Canedo, E.L.; Carvalho, L.H.

    2010-01-01

    The aim of this work was the development and investigation of the properties of flat films of LDPE/corn thermoplastic starch (TPS). A bentonite clay (Argel) was organophilized and characterized by XRD. This clay (1%) in both pristine and organophilic forms was added to the matrix (LDPE) and to LDPE/TPS systems with TPS contents varying from 5-20% w/w. The films manufactured (LDPE, LDPE/Clay, LDPE/TPS, LDPE/TPS/Clay) were characterized. Results indicate that water vapor permeability is dependent and increases with TPS content which was attributed to the higher affinity of water by TPS. TPS and Clay addition to LDPE led to significant changes in film properties with respect to the neat LDPE. In general,tensile and perforation forces increased with clay and TPS contents; the strength of thermo sealed films lowered with natural clay addition and increased with TPS and organoclay incorporation and, in general, dynamic friction coefficient decrease with organoclay and TPS addition. Best overall properties were obtained for the systems containing the organoclay and optimal properties were achieved for the 5%TPS10 LDPE1% ANO system. (author)

  15. Clinical validation of a nanodiamond-embedded thermoplastic biomaterial.

    Science.gov (United States)

    Lee, Dong-Keun; Kee, Theodore; Liang, Zhangrui; Hsiou, Desiree; Miya, Darron; Wu, Brian; Osawa, Eiji; Chow, Edward Kai-Hua; Sung, Eric C; Kang, Mo K; Ho, Dean

    2017-11-07

    Detonation nanodiamonds (NDs) are promising drug delivery and imaging agents due to their uniquely faceted surfaces with diverse chemical groups, electrostatic properties, and biocompatibility. Based on the potential to harness ND properties to clinically address a broad range of disease indications, this work reports the in-human administration of NDs through the development of ND-embedded gutta percha (NDGP), a thermoplastic biomaterial that addresses reinfection and bone loss following root canal therapy (RCT). RCT served as the first clinical indication for NDs since the procedure sites involved nearby circulation, localized administration, and image-guided treatment progress monitoring, which are analogous to many clinical indications. This randomized, single-blind interventional treatment study evaluated NDGP equivalence with unmodified GP. This progress report assessed one control-arm and three treatment-arm patients. At 3-mo and 6-mo follow-up appointments, no adverse events were observed, and lesion healing was confirmed in the NDGP-treated patients. Therefore, this study is a foundation for the continued clinical translation of NDs and other nanomaterials for a broad spectrum of applications. Published under the PNAS license.

  16. Mechanical Properties of Nonwoven Reinforced Thermoplastic Polyurethane Composites.

    Science.gov (United States)

    Tausif, Muhammad; Pliakas, Achilles; O'Haire, Tom; Goswami, Parikshit; Russell, Stephen J

    2017-06-05

    Reinforcement of flexible fibre reinforced plastic (FRP) composites with standard textile fibres is a potential low cost solution to less critical loading applications. The mechanical behaviour of FRPs based on mechanically bonded nonwoven preforms composed of either low or high modulus fibres in a thermoplastic polyurethane (TPU) matrix were compared following compression moulding. Nonwoven preform fibre compositions were selected from lyocell, polyethylene terephthalate (PET), polyamide (PA) as well as para-aramid fibres (polyphenylene terephthalamide; PPTA). Reinforcement with standard fibres manifold improved the tensile modulus and strength of the reinforced composites and the relationship between fibre, fabric and composite's mechanical properties was studied. The linear density of fibres and the punch density, a key process variable used to consolidate the nonwoven preform, were varied to study the influence on resulting FRP mechanical properties. In summary, increasing the strength and degree of consolidation of nonwoven preforms did not translate to an increase in the strength of resulting fibre reinforced TPU-composites. The TPU composite strength was mainly dependent upon constituent fibre stress-strain behaviour and fibre segment orientation distribution.

  17. Improved construction materials for polar regions using microcellular thermoplastic foams

    Science.gov (United States)

    Cunningham, Daniel J.

    1994-01-01

    Microcellular polymer foams (MCF) are thermoplastic foams with very small cell diameters, less than 10 microns, and very large cell densities, 10(exp 9) to 10(exp 15) cells per cubic centimeter of unfoamed material. The concept of foaming polymers with microcellular voids was conceived to reduce the amount of material used for mass-produced items without compromising the mechanical properties. The reasoning behind this concept was that if voids smaller than the critical flaw size pre-existing in polymers were introduced into the matrix, they would not affect the overall strength of the product. MCF polycarbonate (PC), polystyrene (PS), and polyvinyl chloride (PVC) were examined to determine the effects of the microstructure towards the mechanical properties of the materials at room and arctic temperatures. Batch process parameters were discovered for these materials and foamed samples of three densities were produced for each material. To quantify the toughness and strength of these polymers, the tensile yield strength, tensile toughness, and impact resistance were measured at room and arctic temperatures. The feasibility of MCF polymers has been demonstrated by the consistent and repeatable MCF microstructures formed, but the improvements in the mechanical properties were not conclusive. Therefore the usefulness of the MCF polymers to replace other materials in arctic environments is questionable.

  18. Extruded black gram flour: Partial substitute for improving quality characteristics of Indian traditional snack

    Directory of Open Access Journals (Sweden)

    Laxmi Ananthanarayan

    2018-03-01

    Full Text Available Background: During extrusion of black gram flour, formation of amylose-lipid complexes lowers down the gelatinization enthalpy of extrudates, and the partially gelatinized black gram starch leads to lowering down the water-holding capacity and alters functional properties resulting in changing quality attributes of the end product on frying/microwaving/roasting. Methods: Attempts have been made to improve the quality of an Indian traditional snack (e.g., papad by incorporating extruded black gram flour as partial substitute for raw (unextruded black gram flour. In present work, overall quality improvement was achieved by analyzing prefrying and postfrying characteristics (diameter, moisture content, expansion ratio, oil uptake, texture, and color of papad and physical properties (color and viscosity of fried oil. Results: Four different papad samples were prepared (control papads without addition of papadkhar, papads with use of 3% papadkhar, papads with incorporation of extruded black gram flour at 25% concentration, papads with incorporation of extruded black gram flour at 50% concentration along with 1% papadkhar and analyzed along standard market sample. Incorporation of extruded black gram flour in papad resulted in greater expansion with less oil uptake in fried papad. Further addition of extruded black gram flour permitted the use of lower concentration of papadkhar. After frying, the quality of oil was characterized after numerous frying cycles. Conclusion: Oil used for frying of papads containing highest concentration of papadkhar was effective only up to two frying cycles, after which color and viscosity increased significantly, adversely affecting the quality of fried oil. Keywords: Black gram flour, Extrusion, Prefrying and postfrying characteristics of papad, Quality of fried oil

  19. Assessment of apically extruded debris and irrigant produced by different nickel-titanium instrument systems.

    Science.gov (United States)

    Küçükyilmaz, Ebru; Savas, Selcuk; Saygili, Gokhan; Uysal, Banu

    2015-01-01

    The aim of this study was to evaluate the preparation time and the amounts of apically extruded debris and irrigant using different nickel-titanium instrumentation systems. Forty-five extracted single-rooted mandibular premolar teeth were selected and divided into three groups. The root canals were instrumented according to the manufacturers' instructions, using a reciprocating single-file system, a single-file rotary system and a multiple-file rotary system. Bidistilled water was used as the irrigant solution. The apically extruded debris and irrigant were collected into preweighed Eppendorf tubes. The amounts of extruded debris and irrigant were assessed with a precision micro-balance. The Eppendorf tubes were incubated at 37°C for 15 days. After the incubation period, they were weighed again to assess the debris extrusion. The time required to prepare the canals was also recorded. The results were statistically analyzed using MANOVA and Bonferroni's adjustment. Considering the apically extruded debris and irrigant, there were no statistically significant differences among the groups (p > 0.05). The Reciproc group produced the highest debris (0.000632 ± 0.000162 gr) and irrigant (0.844587 ± 0.437814 ml) extrusion values. While the least extruded debris was observed with OneShape (0,000431 ± 0,000171 gr), the least extruded irrigant was observed with ProTaper system (0.564147 ± 0.370596 ml). Instrumentation was faster using the Reciproc than the other two instruments (70.27 ± 13.38 s) (p < 0.05). All of the instrumentation systems used in this study produced apical debris and irrigant extrusion. The reciprocating single-file system tended to produce more debris and irrigant extrusion, compared with the rotary systems. Considering the preparation time, the single-file systems appeared to be advantageous due to their working time.

  20. Characterization of energy and performance of swine fed a novel corn-soybean extruded product.

    Science.gov (United States)

    Koch, Katherine M; Thaler, Robert C; Baidoo, Sam K; Levesque, Crystal L; Bott, Rebecca C

    2015-01-01

    A novel extruded product was characterized with a metabolism and lactation trial to establish the product's energy content, and its effects on lactating sow performance. The product was composed of a 60:40 corn-soybean blend, which was then extruded. This product containing the co-extruded 60:40 corn-soybean blend was commercially developed and is used extensively in swine diets in southwest Minnesota. GE of dietary treatments were determined by isoperibol bomb calorimetry. Twelve barrows (59.9 ± 1.4 kg), were used to determine the digestible and metabolizable energy of the extruded product. DE of treatments was determined by subtracting fecal energy from GE provided to barrows by each respective treatment. ME was determined by subtracting urinary energy from calculated digestible energy. Sixty-three sows were used for the lactation trial. Three dietary treatments were utilized: CONTROL (an industry standard diet); PRODUCT (contained the product, vitamins and minerals); OIL (matched the lysine:ME ratio of PRODUCT by addition of soy oil). Sow weight, backfat thickness at the right and left last ribs, body condition score, number of piglets, and litter weights were recorded on the date of farrowing (d 0), (d 9), and at weaning. Blood and milk samples were obtained at weaning, and blood was analyzed for plasma urea nitrogen (PUN), milk was analyzed for total protein and fat content. On a dry-matter basis, the test diet provided 3,908 kcal/kg DE and 3,833 kcal/kg ME, which was significantly greater than the basal diet, which provided 3,633 kcal/kg DE and 3,567 kcal/kg ME (P extruded product was higher in energy content than traditional feedstuffs, it resulted in the same lactational sow performance. Thus, the co-extruded corn-soybean product is a reasonable inclusion in sow lactation diets.

  1. A validation of the fibre orientation and fibre length attrition prediction for long fibre-reinforced thermoplastics

    International Nuclear Information System (INIS)

    Hopmann, Ch.; Weber, M.; Haag, J. van; Schöngart, M.

    2015-01-01

    To improve the mechanical performance of polymeric parts, fibre reinforcement has established in industrial applications during the last decades. Next to the widely used Short Fibre-reinforced Thermoplastics (SFT) the use of Long Fibre-reinforced Thermoplastics (LFT) is increasingly growing. Especially for non-polar polymeric matrices like polypropylene (PP), longer fibres can significantly improve the mechanical performance. As with every kind of discontinuous fibre reinforcement the fibre orientations (FO) show a high impact on the mechanical properties. On the contrary to SFT where the local fibre length distribution (FLD) can be often neglected, for LFT the FLD show a high impact on the material’s properties and has to be taken into account in equal measure to the FOD. Recently numerical models are available in commercial filling simulation software and allow predicting both the local FOD and FLD in LFT parts. The aim of this paper is to compare i.) the FOD results and ii) the FLD results from available orientation- and fibre length attrition-models to those obtained from experimental data. The investigations are conducted by the use of different injection moulded specimens made from long glass fibre reinforced PP. In order to determine the FOD, selected part sections are examined by means of Computed Tomographic (CT) analyses. The fully three dimensional measurement of the FOD is then performed by digital image processing using grey scale correlation. The FLD results are also obtained by using digital image processing after a thermal pyrolytic separation of the polymeric matrix from the fibres. Further the FOD and the FLD are predicted by using a reduced strain closure (RSC) as well as an anisotropic rotary diffusion - reduced strain closure model (ARD-RSC) and Phelps-Tucker fibre length attrition model implemented in the commercial filling software Moldflow, Autodesk Inc., San Rafael, CA, USA

  2. Thermal Degradation, Mechanical Properties and Morphology of Wheat Straw Flour Filled Recycled Thermoplastic Composites.

    Science.gov (United States)

    Mengeloglu, Fatih; Karakus, Kadir

    2008-01-24

    Thermal behaviors of wheat straw flour (WF) filled thermoplastic compositeswere measured applying the thermogravimetric analysis and differential scanningcalorimetry. Morphology and mechanical properties were also studied using scanningelectron microscope and universal testing machine, respectively. Presence of WF inthermoplastic matrix reduced the degradation temperature of the composites. One for WFand one for thermoplastics, two main decomposition peaks were observed. Morphologicalstudy showed that addition of coupling agent improved the compatibility between WFs andthermoplastic. WFs were embedded into the thermoplastic matrix indicating improvedadhesion. However, the bonding was not perfect because some debonding can also be seenon the interface of WFs and thermoplastic matrix. In the case of mechanical properties ofWF filled recycled thermoplastic, HDPE and PP based composites provided similar tensileand flexural properties. The addition of coupling agents improved the properties ofthermoplastic composites. MAPE coupling agents performed better in HDPE while MAPPcoupling agents were superior in PP based composites. The composites produced with thecombination of 50-percent mixture of recycled HDPE and PP performed similar with theuse of both coupling agents. All produced composites provided flexural properties requiredby the ASTM standard for polyolefin-based plastic lumber decking boards.

  3. Thermal Degradation, Mechanical Properties and Morphology of Wheat Straw Flour Filled Recycled Thermoplastic Composites

    Directory of Open Access Journals (Sweden)

    Kadir Karakus

    2008-01-01

    Full Text Available Thermal behaviors of wheat straw flour (WF filled thermoplastic compositeswere measured applying the thermogravimetric analysis and differential scanningcalorimetry. Morphology and mechanical properties were also studied using scanningelectron microscope and universal testing machine, respectively. Presence of WF inthermoplastic matrix reduced the degradation temperature of the composites. One for WFand one for thermoplastics, two main decomposition peaks were observed. Morphologicalstudy showed that addition of coupling agent improved the compatibility between WFs andthermoplastic. WFs were embedded into the thermoplastic matrix indicating improvedadhesion. However, the bonding was not perfect because some debonding can also be seenon the interface of WFs and thermoplastic matrix. In the case of mechanical properties ofWF filled recycled thermoplastic, HDPE and PP based composites provided similar tensileand flexural properties. The addition of coupling agents improved the properties ofthermoplastic composites. MAPE coupling agents performed better in HDPE while MAPPcoupling agents were superior in PP based composites. The composites produced with thecombination of 50-percent mixture of recycled HDPE and PP performed similar with theuse of both coupling agents. All produced composites provided flexural properties requiredby the ASTM standard for polyolefin-based plastic lumber decking boards.

  4. Effect of thermoplastic appliance thickness on initial stress distribution in periodontal ligament

    Directory of Open Access Journals (Sweden)

    De-Shin Liu

    2015-04-01

    Full Text Available A numerical investigation into the initial stress distribution induced within the periodontal ligament by thermoplastic appliances with different thicknesses is performed. Based on the plaster model of a 25-year-old male patient, a finite element model of the maxillary lateral incisors and their supporting structures is constructed. In addition, four finite element models of thermoplastic appliances with different thicknesses in the range of 0.5–1.25 mm are also constructed based on the same plaster model. Finite element analysis simulations are performed to examine the effects of the force delivered by the thermoplastic appliances on the stress response of the periodontal ligament during the elastic recovery process. The results show that the stress induced in the periodontal ligament increases with an increasing appliance thickness. For example, the stress triples from 0.0012 to 0.0038 MPa as the appliance thickness is increased from 0.75 to 1.25 mm. The results presented in this study provide a useful insight into as a result of the compressive and tensile stresses induced by thermoplastic appliances of different thicknesses. Moreover, the results enable the periodontal ligament stress levels produced by thermoplastic appliances of different thicknesses to be reliably estimated.

  5. Multi-scale thermal stability of a hard thermoplastic protein-based material

    Science.gov (United States)

    Latza, Victoria; Guerette, Paul A.; Ding, Dawei; Amini, Shahrouz; Kumar, Akshita; Schmidt, Ingo; Keating, Steven; Oxman, Neri; Weaver, James C.; Fratzl, Peter; Miserez, Ali; Masic, Admir

    2015-09-01

    Although thermoplastic materials are mostly derived from petro-chemicals, it would be highly desirable, from a sustainability perspective, to produce them instead from renewable biopolymers. Unfortunately, biopolymers exhibiting thermoplastic behaviour and which preserve their mechanical properties post processing are essentially non-existent. The robust sucker ring teeth (SRT) from squid and cuttlefish are one notable exception of thermoplastic biopolymers. Here we describe thermoplastic processing of squid SRT via hot extrusion of fibres, demonstrating the potential suitability of these materials for large-scale thermal forming. Using high-resolution in situ X-ray diffraction and vibrational spectroscopy, we elucidate the molecular and nanoscale features responsible for this behaviour and show that SRT consist of semi-crystalline polymers, whereby heat-resistant, nanocrystalline β-sheets embedded within an amorphous matrix are organized into a hexagonally packed nanofibrillar lattice. This study provides key insights for the molecular design of biomimetic protein- and peptide-based thermoplastic structural biopolymers with potential biomedical and 3D printing applications.

  6. An In vitro Comparison of Apically Extruded Debris Using Reciproc, ProTaper Universal, Neolix and Hyflex in Curved Canals.

    Science.gov (United States)

    Labbaf, Hossein; Nazari Moghadam, Kiumars; Shahab, Shahriar; Mohammadi Bassir, Mahshid; Fahimi, Mohammad Amin

    2017-01-01

    As a consequence of root canal preparation, dentinal chips, irrigants and pulp remnants are extruded into preradicular space. This phenomenon may lead to post endodontic flare-ups. The purpose of this study was to compare the amount of extruded debris with four endodontic NiTi engine-driven systems. Sixty mesiobuccal roots of maxillary molars with 15-30˚ curvature were divided randomly into four groups ( n =15). Each group was instrumented up to apical size of 25 using Reciproc, ProTaper Universal, Neolix and Hyflex. Bidistilled water was used as irrigant and extruded debris was collected in pre-weighted Eppendorf tubes. Tubes were stored in incubator for drying the debris. Extruded debris were weighted in electronic microbalance with accuracy of 0.0001 g. The raw data was analyzed with one way analysis of variance (ANOVA) and Tukey's HSD post hoc test. Level of significance was set at 0.05. The debris extrusion with Reciproc files was significantly higher than the other groups ( P extruded less debris than other files ( P extruded debris ( P =0.98). All systems extruded debris during the instrumentation. Reciproc system significantly extruded more debris. Caution should be taken when interpreting the results of this study and applying it to the real clinical situation.

  7. Successful reimplantation of extruded long bone segments in open fractures of lower limb--a report of 3 cases.

    Science.gov (United States)

    Shanmuganathan, Rajasekaran; Chandra Mohan, Arun Kamal; Agraharam, Devendra; Perumal, Ramesh; Jayaramaraju, Dheenadhayalan; Kulkarni, Sunil

    2015-07-01

    Extruded bone segments are rare complication of high energy open fractures. Routinely these fractures are treated by debridement followed by bone loss management in the form of either bone transport or free fibula transfer. There are very few reports in the literature about reimplantation of extruded segments of bone and there are no clear guidelines regarding timing of reimplantation, bone stabilisation and sterilisation techniques. Reimplantation of extruded bone is a risky procedure due to high chances of infection which determines the final outcome and can result in secondary amputations. We present two cases of successful reimplantation of extruded diaphyseal segment of femur and one case of reimplantation of extruded segment of tibia. Copyright © 2015 Elsevier Ltd. All rights reserved.

  8. Zero-flow : A novel approach to continuous ultrasonic welding of CF/PPS thermoplastic composite plates

    NARCIS (Netherlands)

    Senders, F.; van Beurden, M.; Palardy, G.; Fernandez Villegas, I.

    2016-01-01

    Continuous ultrasonic welding of plastic films, fabrics, and even thermoplastic composite prepreg tape is a common industrial practice. However, continuous ultrasonic welding of stiff thermoplastic composite plates is challenging due to squeeze flow of resin at the welding interface, and significant

  9. Changes in the mechanical properties of thermoplastic potato starch in relation with changes in B-type crystallinity

    NARCIS (Netherlands)

    Vliegenthart, J.F.G.; Soest, J.J.G. van; Hulleman, S.H.D.; Wit, D. de

    1996-01-01

    The influence of crystallization on the stress-strain behaviour of thermoplastic potato starch has been monitored. Potato starch has been processed by extrusion with glycerol and water added as plasticizers. The thermoplastic starch consists of a molecular network of semicrystalline amylose and

  10. Composition and flavor of milk and butter from cows fed fish oil, extruded soybeans, or their combination.

    Science.gov (United States)

    Ramaswamy, N; Baer, R J; Schingoethe, D J; Hippen, A R; Kasperson, K M; Whitlock, L A

    2001-10-01

    Milk was collected from eight multiparous Holstein and four multiparous Brown Swiss cows that were distributed into four groups and arranged in a randomized complete block design with four 4-wk periods. The four treatments included a control diet of a 50:50 ratio of forage-to-concentrate; a fish oil diet of the control diet with 2% (on dry matter basis) added fat from menhaden fish oil; a fish oil with extruded soybean diet of the control diet with 1% (on dry matter basis) added fat from menhaden fish oil and 1% (on dry matter basis) added fat from extruded soybeans; and an extruded soybean diet of the control diet with 2% (on dry matter basis) added fat from extruded soybeans. Milk from cows fed control, fish oil, fish oil with extruded soybean, and extruded soybean diets contained 3.31, 2.58, 2.94, and 3.47% fat, respectively. Concentrations of conjugated linoleic acid in milk were highest in the fish oil (2.30 g/100 g of fatty acids) and fish oil with extruded soybean (2.17 g/100 g of fatty acids) diets compared with the control (0.56 g/100 g fatty acids) diet. Milk, cream, butter, and buttermilk from the fish oil, fish oil with extruded soybean, and extruded soybean diets had higher concentrations of transvaccenic acid and unsaturated fatty acids compared with the controls. Butter made from the extruded soybean diet was softest compared with all treatments. An experienced sensory panel found no flavor differences in milks or butters.

  11. Influence of water sorption on mechanical properties of injection-molded thermoplastic denture base resins.

    Science.gov (United States)

    Hamanaka, Ippei; Iwamoto, Misa; Lassila, Lippo; Vallittu, Pekka; Shimizu, Hiroshi; Takahashi, Yutaka

    2014-11-01

    This study investigated the influence of water sorption on certain mechanical properties of injection-molded thermoplastic denture base resins. Six thermoplastic resins (two polyamides, two polyesters, one polycarbonate, one polymethylmethacrylate) and a polymethylmethacrylate (PMMA) conventional heat-polymerized denture-based polymer, selected as a control, were tested. Specimens of each denture base material were fabricated according to ISO 1567 specifications and were either dry or water-immersed for 30 days (n = 10). The ultimate flexural strength, the flexural strength at the proportional limit and the elastic modulus of the denture base materials were calculated. Water sorption significantly decreased the ultimate flexural strength, the flexural strength at the proportional limit and the elastic modulus of one of the polyamides and the PMMAs. It also significantly increased the ultimate flexural strength of the polycarbonate. The mechanical properties of some injection-molded thermoplastic denture base resins changed after water sorption.

  12. Influence of thickness and undercut of thermoplastic resin clasps on retentive force.

    Science.gov (United States)

    Osada, Hidekazu; Shimpo, Hidemasa; Hayakawa, Tohru; Ohkubo, Chikahiro

    2013-01-01

    Thermoplastic resin clasps have been used for esthetic denture rehabilitation. However, details of the design of the clasps have never been thoroughly clarified. This study investigated the retentive forces of thermoplastic resin clasps for non-metal clasp dentures. The retentive forces of all thermoplastic resin clasps depended on the elastic modulus of each resin, undercuts, thickness, and widths of the tested. A clasp with more than 0.5 mm undercut and 1.0 mm thickness is needed for Valplast. Similarly, more than 0.25 mm undercut and 1.0 mm thickness and 0.5 mm undercut and 0.5 mm thickness are required for Estheshot and Reigning, respectively; thus, the recommended clasp arm thickness is 1.0 mm to 1.5 mm for Valplast and Estheshot and 0.5 mm to 1.0 mm for Reigning when the width of the retentive arm is 5.0 mm.

  13. Characteristics of denture thermoplastic resins for non-metal clasp dentures.

    Science.gov (United States)

    Takabayashi, Yota

    2010-08-01

    Six thermoplastic resins and conventional acrylic resin were examined to characterize their mechanical and physical properties, water sorption, solubility, flexural strength, modulus of elasticity, tensile strength and color stability. Thermoplastic resins for non-metal clasp dentures exhibiting low water sorption and solubility offer hygienic advantages. Since they have a low modulus of elasticity and are easily manipulated, these materials make it possible for larger undercuts to be used for retention compared to acrylic resin. Not all of the thermoplastic resins tested fractured after the bending test in contrast to the conventional denture base resin, which fractured when tested beyond its proportional limit. It was also found that clinically noticeable staining may occur on the polyamide resins and polyethylene terephtalate resins.

  14. Effect of natural fibres on the mechanical properties of thermoplastic starch

    Science.gov (United States)

    Oniszczuk, Tomasz; Wójtowicz, Agnieszka; Moácicki, Leszek; Mitrus, Marcin; Kupryaniuk, Karol; Kusz, Andrzej; Bartnik, Grzegorz

    2016-04-01

    This paper presents the results covering the mechanical properties of thermoplastic potato starch granules with flax, cellulose fibre, and pine bark addition. A modified single screw extrusion-cooker TS-45 with L/D = 18 and an additional cooling section of the barrel was used as the processing unit. The establishment influence of the fibre addition, as well as the extrusion-cooker screw speed, on the mechanical properties of the thermoplastic starch granules was the main objective of the investigation. The maximum force during compression to 50% of the sample diameter, elastic modulus, and compression strength were evaluated. Significant differences were noted depending on the amount of fibre used, while only an insignificant influence of screw speed on the mechanical properties of the granulate was reported. An increased amount of fibres lowered the maximum force as well as the elastic modulus and compression strength of the thermoplastic starch granulates.

  15. One-pot synthesis of thermoplastic mixed paramylon esters using trifluoroacetic anhydride.

    Science.gov (United States)

    Shibakami, Motonari; Tsubouchi, Gen; Sohma, Mitsugu; Hayashi, Masahiro

    2015-03-30

    Mixed paramylon esters prepared from paramylon (a storage polysaccharide of Euglena), acetic acid, and a long-chain fatty acid by one-pot synthesis using trifluoroacetic anhydride as a promoter and solvent were shown to have thermoplasticity. Size exclusion chromatography indicated that the mixed paramylon esters had a weight average molecular weight of approximately 4.9-6.7×10(5). Thermal analysis showed that these esters were stable in terms of the glass transition temperature (>90°C) and 5% weight loss temperature (>320°C). The degree of substitution of the long alkyl chain group, a dominant factor determining thermoplasticity, was controlled by tuning the feed molar ratio of acetic acid and long-chain fatty acid to paramylon. These results implied that the one-pot synthesis is useful for preparing structurally-well defined thermoplastic mixed paramylon esters with high molecular weight. Copyright © 2014 Elsevier Ltd. All rights reserved.

  16. Influence of additives of various origins on thermoplastic properties of coal

    Energy Technology Data Exchange (ETDEWEB)

    A.M. Fernandez; C. Barriocanal; M.A. Dieza; R. Alvarez [Instituto Nacional del Carbon (CSIC), Oviedo (Spain)

    2009-12-15

    Two coking coals of different rank were chosen in order to assess the influence of various additives on their thermoplastic properties. Six additives of different origin and characteristics were selected: two non-coking coals, together with a commercial coal tar pitch, a residue from the bottom of the benzol distillation tower and two residues from the tyre recycling industry. The effect of the additives on coal thermoplastic properties was assessed by means of the Gieseler test. The additives were pyrolyzed to a final temperature of 550{sup o}C and the tar characterized by means of Fourier transform infrared spectroscopy (FTIR) and gas chromatography (GC). The influence of the additives on coal thermoplasticity is related to the volatile matter content of the additive, its evolution profile with temperature and the composition of the tar obtained during the pyrolysis of the additives. 32 refs., 5 figs., 6 tabs.

  17. THERMOPLASTIC MATRIX SELECTION FOR FIBRE METAL LAMINATE USING FUZZY VIKOR AND ENTROPY MEASURE FOR OBJECTIVE WEIGHTING

    Directory of Open Access Journals (Sweden)

    N. M. ISHAK

    2017-10-01

    Full Text Available The purpose of this study is to define the suitable thermoplastic matrix for fibre metal laminate for automotive front hood utilisation. To achieve the accurate and reliable results, the decision making process involved subjective and objective weighting where the combination of Fuzzy VIKOR and entropy method have been applied. Fuzzy VIKOR is used for ranking purpose and entropy method is used to determine the objective weighting. The result shows that polypropylene is the best thermoplastic matrix for fibre metal laminate by satisfying two compromise solutions with validation using least VIKOR index value scored 0.00, compared to low density polyethylene, high density polyethylene and polystyrene. Through a combination of Fuzzy VIKOR and entropy, it is proved that this method gives a higher degree of confidence to the decision maker especially for fibre metal laminate thermoplastic matrix selection due to its systematic and scientific selection method involving MCDM.

  18. Multiblock thermoplastic polyurethanes for biomedical and shape memory applications

    Science.gov (United States)

    Gu, Xinzhu

    Polyurethanes are a class of polymers that are capable of tailoring the overall polymer structure and thus final properties by many factors. The great potential in tailoring polymer structures imparts PUs unique mechanical properties and good cytocompatibility, which make them good candidates for many biomedical devices. In this dissertation, three families of multiblock thermoplastic polyurethanes are synthesized and characterized for biomedical and shape memory applications. In the first case described in Chapters 2, 3 and 4, a novel family of multiblock thermoplastic polyurethanes consisting of poly(ɛ-caprolactone) (PCL) and poly(ethylene glycol) (PEG) are presented. These materials were discovered to be very durable, with strain-to-break higher than 1200%. Heat-triggered reversible plasticity shape memory (RPSM) was observed, where the highly deformed samples completely recovered their as-cast shape within one minute when heating above the transition temperature. Instead of conventional "hard" blocks, entanglements, which result from high molecular weight, served as the physical crosslinks in this system, engendering shape recovery and preventing flow. Moreover, water-triggered shape memory effect of PCL-PEG TPUs is explored, wherein water permeated into the initially oriented PEG domains, causing rapid shape recovery toward the equilibrium shape upon contact with liquid water. The recovery behavior is found to be dependent on PEG weight percentage in the copolymers. By changing the material from bulk film to electrospun fibrous mat, recovery speed was greatly accelerated. The rate of water recovery was manipulated through structural variables, including thickness of bulk film and diameter of e-spun webs. A new, yet simple shape memory cycle, "wet-fixing" is also reported, where both the fixing and recovery ratios can be greatly improved. A detailed microstructural study on one particular composition is presented, revealing the evolution of microphase

  19. 40 CFR 428.100 - Applicability; description of the latex-dipped, latex-extruded, and latex-molded rubber subcategory.

    Science.gov (United States)

    2010-07-01

    ... latex-dipped, latex-extruded, and latex-molded rubber subcategory. 428.100 Section 428.100 Protection of... POINT SOURCE CATEGORY Latex-Dipped, Latex-Extruded, and Latex-Molded Rubber Subcategory § 428.100 Applicability; description of the latex-dipped, latex-extruded, and latex-molded rubber subcategory. The...

  20. Effects of drying temperature and time of a canine diet extruded with a 4 or 8 mm die on physical and nutritional quality indicators

    NARCIS (Netherlands)

    Tran, Q.D.; Hendriks, W.H.; Poel, van der A.F.B.

    2011-01-01

    Two factorial experiments (4 temperatures × 2 durations) were carried out to test the effect of drying variables on nutritional and physical quality indicators of extruded canine diets produced using a 4 and 8 mm die (kibble size). The diet was extruded using a single screw extruder at 130 °C and

  1. Computational design of mould sprue for injection moulding thermoplastics

    Directory of Open Access Journals (Sweden)

    Muralidhar Lakkanna

    2016-01-01

    Full Text Available To injection mould polymers, designing mould is a key task involving several critical decisions with direct implications to yield quality, productivity and frugality. One prominent decision among them is specifying sprue-bush conduit expansion as it significantly influences overall injection moulding; abstruseness anguish in its design criteria deceives direct determination. Intuitively designers decide it wisely and then exasperate by optimising or manipulating processing parameters. To overwhelm that anomaly this research aims at proposing an ideal design criteria holistically for all polymeric materials also tend as a functional assessment metric towards perfection i.e., criteria to specify sprue conduit size before mould development. Accordingly, a priori analytical criterion was deduced quantitatively as expansion ratio from ubiquitous empirical relationships specifically a.k.a an exclusive expansion angle imperatively configured for injectant properties. Its computational intelligence advantage was leveraged to augment functionality of perfectly injecting into an impression gap, while synchronising both injector capacity and desired moulding features. For comprehensiveness, it was continuously sensitised over infinite scale as an explicit factor dependent on in-situ spatio-temporal injectant state perplexity with discrete slope and altitude for each polymeric character. In which congregant ranges of apparent viscosity and shear thinning index were conceived to characteristically assort most thermoplastics. Thereon results accorded aggressive conduit expansion widening for viscous incrust, while a very aggressive narrowing for shear thinning encrust; among them apparent viscosity had relative dominance. This important rationale would certainly form a priori design basis as well diagnose filling issues causing several defects. Like this the proposed generic design criteria, being simple would immensely benefit mould designers besides serve

  2. Long-term in vitro hydrolytic stability of thermoplastic polyurethanes.

    Science.gov (United States)

    Mishra, Abhinay; Seethamraju, Kasyap; Delaney, Joseph; Willoughby, Patrick; Faust, Rudolf

    2015-12-01

    Long-term in vitro stability of thermoplastic polyurethanes (TPUs) was studied for up to 52 weeks in phosphate buffer solution at 37, 55, and 80°C. Water uptake, molecular weights, and tensile properties were measured at regular intervals of 4, 8, 16, 32, and 52 weeks. The rate of molecular weight reduction increased with increasing temperature, and after 52 weeks at 80°C, all commercial polycarbonate (Bionate-55D, Quadrathane-80A, and Chronoflex-80A), poly(dimethylsiloxane) (ElastEon-2A) and polyether (Elasthane-55D) TPUs showed significant (43-51%) molecular weight (Mn ) reduction. The polyisobutylene (PIB)-based TPU exhibited a significantly lower decrease in Mn (26%) after 52 weeks at 80°C. For Bionate-55D and ElastEon-2A, at 80°C in dry nitrogen atmosphere substantial thermal degradation was observed, while for the other TPUs the effect of thermal degradation is small. The temperature dependent reduction of molecular weight was interpreted by simple second order kinetics. From the approximately linear Arrhenius plots the activation energies were calculated, which were highest for PIB-PU-020 and lowest for ElastEon-2A. For Elasthane-55D the in vitro molecular weight reduction was compared with that of explanted leads. The molecular weight reduction in vivo was much smaller than that predicted from in vitro data, which may suggest that the in vitro model does not adequately describe the hydrolysis in vivo. In the absence of validation for the other TPUs that in vitro methods closely reproduce in vivo degradation, it is unknown how these results correlate with in vivo performance. © 2015 Wiley Periodicals, Inc.

  3. Viscoelasticity of new generation thermoplastic polyurethane vibration isolators

    Science.gov (United States)

    Bek, Marko; Betjes, Joris; von Bernstorff, Bernd-Steffen; Emri, Igor

    2017-12-01

    This paper presents the analysis of pressure dependence of three thermoplastic polyurethane (TPU) materials on vibration isolation. The three TPU Elastollan® materials are 1190A, 1175A, and 1195D. The aim of this investigation was to analyze how much the performance of isolation can be enhanced using patented Dissipative bulk and granular systems technology. The technology uses granular polymeric materials to enhance materials properties (without changing its chemical or molecular composition) by exposing them to "self-pressurization," which shifts material energy absorption maxima toward lower frequencies, to match the excitation frequency of dynamic loading to which a mechanical system is exposed. Relaxation experiments on materials were performed at different isobaric and isothermal states to construct mastercurves, the time-temperature-pressure interrelation was modeled using the Fillers-Moonan-Tschoegl model. Dynamic material functions, related to isolation stiffness and energy absorption, were determined with the Schwarzl approximation. An increase in stiffness and energy absorption at selected hydrostatic pressure, compared to its stiffness and energy absorption at ambient conditions, is represented with κk(p, ω), defining the increase in stiffness and κd(p, ω), defining the increase in energy absorption. The study showed that close to the glassy state, moduli of 1190A and 1195D are about 6-9 times higher compared to 1175A, whereas their properties at ambient conditions are, for all practical purposes, the same. TPU 1190A turns out to be most sensitive to pressure: at 300 MPa its properties are shifted for 5.5 decades, while for 1195D and 1175A this shift is only 3.5 and 1.5 decades, respectively. In conclusion, the stiffness and energy absorption of isolation may be increased with pressure for about 100 times for 1190A and 1195D and for about 10 times for 1175A.

  4. Self-healing structural properties of thermoplastics in HF field

    Directory of Open Access Journals (Sweden)

    N. G. Filippenko

    2014-01-01

    Full Text Available The article concerns one of the possible ways for safe operation of polymer products with initiating a process of their self-healing. This is especially true for products from polymer materials, used in hard-to-reach areas and units of machines and mechanisms. In this regard, the aim of this study was to develop techniques for a self-healing process of the mechanical properties of products from polymer materials.To achieve this goal, the author has solved problems to define a complex method of HF self-healing of polymer material: damage detection in products from polymer materials, determination of signal initiating the recovery process, determining the efficiency of material regeneration. The present study uses proposed and developed by the author methods for the determination of necessary and sufficient indicators of the strength characteristics of products under realmeteorological and climatic conditions of their operation.To determine the practical results of the developed algorithm for self-healing the polymer products in the HF field, a series of experimental studies has been conducted to regenerate the polyamide cage fatigue destruction of the rolling stock axle equipment of Russian Railways JSC.The obtained results of the strength characteristics of the material under investigation prove the self-healing process of polymer materials in HF field.According to research results, the conclusion is drawn that it is required to provide a technological HF self-healing process of products from polymer materials. The created algorithm of regeneration enables a new approach to study the effects of electromagnetic fields on polymer and polymer-based composite materials when solving the practical tasks to improve the quality of repairing parts from thermoplastics.

  5. Processing and characterization of extruded PET and its r-PET and ...

    Indian Academy of Sciences (India)

    ... Refresher Courses · Symposia · Live Streaming. Home; Journals; Bulletin of Materials Science; Volume 39; Issue 1. Processing and characterization of extruded PET and its r-PET and MWCNT nanocomposite thin films by spin coating. Arvind R Singh Vineeta D Deshpande. Volume 39 Issue 1 February 2016 pp 167-175 ...

  6. Compositional profiling and sensorial analysis of multi-wholegrain extruded puffs as affected by fructan inclusion.

    Science.gov (United States)

    Handa, C; Goomer, S

    2015-09-01

    Rice grits, corn grits, pulse, wholegrain - finger millet and sorghum were utilized in the production of multigrain extruded puffs using a single screw extruder. The effect of inclusion of fructan - fructoligosaccharide in multi-wholegrain (MWG) extruded puffs was examined. MWG fructan enriched puffs puffs had 450 % higher dietary fiber content than the control puff (CP). These puffs can be categorized as 'Good Source' of fiber as it suffices 17.2 % DV of fiber. Puffs were rated 8.1 ± 0.6, 8.3 ± 0.7, 8.1 ± 0.6, 7.5 ± 0.5 and 8.2 ± 0.6 for color, flavor, texture, appearance and overall acceptability respectively. The scores for all the attributes were found to be not significantly different (p < 0.05) from CP. The MWG fructan puffs were rated higher on flavor than the CP having a score of 8.3 ± 0.7 as opposed to 8.2 ± 0.4 for CP. This indicates that the nutritional quality and acceptability of MWG extruded puffs could be improved by the inclusion of fructans.

  7. RECIPROC VERSUS TWISTED FILE FOR ROOT CANAL FILLING REMOVAL:ASSESSMENT OF APICALLY EXTRUDED DEBRIS*

    Directory of Open Access Journals (Sweden)

    Demet ALTUNBAŞ

    2016-04-01

    Full Text Available Purpose: The aim of this study was to evaluate the amount of apically extruded debris during endodontic retreatment with different file systems. Materials and Methods: Sixty extracted human mandibular premolar teeth were used in this study. Root canals of the teeth were instrumented and filled before being randomly assigned to three groups. Guttapercha was removed using the Reciproc system, the Twisted File system (TF, and Hedström-files (H-file. Apically extruded debris was collected and dried in pre-weighed Eppendorf tubes. The amount of extruded debris was assessed with an electronic balance. Data were statistically analyzed using one-way ANOVA, Kruskal-Wallis, and Mann-Whitney U tests. Results: The Reciproc and TF systems extruded significantly less debris than the H-file (p<0.05. However, no significant difference was found between the Reciproc and TF systems. Conclusion: All tested file systems caused apical extrusion of debris. Both the rotary file (TF and the reciprocating single-file (Reciproc systems were associated with less apical extrusion compared with the H-file.

  8. Effect of storage on oxidative quality and stability of extruded astaxanthin-coated fish feed pellets

    DEFF Research Database (Denmark)

    Dethlefsen, Markus Wied; Hjermitslev, Niels Harthøj; Frosch, Stina

    2016-01-01

    This study examined the stability of extruded and astaxanthin-coated fish feed pellets during storage in a light box at 28°C and 620lx. Seven groups of fish feed pellets were vacuum coated with fish oil that contained levels of astaxanthin ranging from 0 to 100ppm. To equalize differences...

  9. Mathematical modeling of the drying of extruded fish feed and its experimental demonstration

    DEFF Research Database (Denmark)

    Haubjerg, Anders Fjeldbo; Simonsen, B.; Løvgreen, S.

    This paper present a mathematical model for the drying of extruded fish feed pellets. The model relies on conservation balances for moisture and energy. Sorption isotherms from literature are used together with diffusion and transfer coefficients obtained from dual parameter regression analysis...

  10. Wheat gluten in extruded fish feed: Effects on morphology and on physical and functional properties

    NARCIS (Netherlands)

    Draganovic, V.; Goot, van der A.J.; Boom, R.M.; Jonkers, J.

    2013-01-01

    This article focuses on understanding the role of vital wheat gluten on the structural parameters of extruded fish feed and its correlation to the physical and functional properties. Gluten–soy protein concentrate blends with five gluten concentrations (0–200 g kg-1) were produced. An abrupt

  11. Evaluation of the amount of apically extruded debris using Mtwo and ...

    African Journals Online (AJOL)

    ajl yemi

    2011-12-26

    Dec 26, 2011 ... Extrusion of debris into the periradicular tissue during endodontic treatment is one of the main causes of postoperative flare-ups. The aim of this study was to compare the amount of apically extruded debris using Mtwo instruments with single length technique and RaCe system using crown-down approach.

  12. Development of functional extruded snacks by utilizing paste shrimp (Acetes spp.): process optimization and quality evaluation.

    Science.gov (United States)

    Kumar, Raushan; Xavier, Ka Martin; Lekshmi, Manjusha; Dhanabalan, Vignaesh; Thachil, Madonna T; Balange, Amjad K; Gudipati, Venkateshwarlu

    2018-04-01

    Functional extruded snacks were prepared using paste shrimp powder (Acetes spp.), which is rich in protein. The process variables required for the preparation of extruded snacks was optimized using response surface methodology. Extrusion temperature (130-144 °C), level of Acetes powder (100-200 g kg -1 ) and feed moisture (140-200 g kg -1 ) were selected as design variables, and expansion ratio, porosity, hardness, crispness and thiobarbituric acid reactive substance value were taken as the response variables. Extrusion temperature significantly influenced all the response variables, while Acetes inclusion influenced all variables except porosity. Feed moisture content showed a significant quadratic effect on all responses and an interactive effect on expansion ratio and hardness. Shrimp powder incorporation increased the protein and mineral content of the final product. The extruded snack made with the combination of extrusion temperature 144.59 °C, feed moisture 178.5 g kg -1 and Acetes inclusion level 146.7 g kg -1 was found to be the best one based on sensory evaluation. The study suggests that use of Acetes species for the development of extruded snacks will serve as a means of utilization of Acetes as well as being a rich source of proteins for human consumption, which would otherwise remain unexploited as a by-catch. © 2017 Society of Chemical Industry. © 2017 Society of Chemical Industry.

  13. Extrudable polymer-polymer composites based on ultra-high molecular weight polyethylene

    Science.gov (United States)

    Panin, S. V.; Kornienko, L. A.; Alexenko, V. O.; Buslovich, D. G.; Dontsov, Yu. V.

    2017-12-01

    Mechanical and tribotechnical characteristics of polymer-polymeric composites of UHMWPE are studied with the aim of developing extrudable, wear-resistant, self-lubricant polymer mixtures for Additive Manufacturing (AM). The motivation of the study is their further application as feedstocks for 3D printing. Blends of UHMWPE with graft- and block copolymers of low-density polyethylene (HDPE-g-VTMS, HDPE-g-SMA, HDPE-b-EVA), polypropylene (PP), block copolymers of polypropylene and polyamide with linear low density polyethylene (PP-b-LLDPE, PA-b-LLDPE), as well as cross-linked polyethylene (PEX-b), are examined. The choice of compatible polymer components for an ultra- high molecular weight matrix for increasing processability (extrudability) is motivated by the search for commercially available and efficient additives aimed at developing wear-resistant extrudable polymer composites for additive manufacturing. The extrudability, mechanical properties and wear resistance of UHMWPE-based polymer-polymeric composites under sliding friction with different velocities and loads are studied.

  14. Characterization of Peptides Found in Unprocessed and Extruded Amaranth (Amaranthus hypochondriacus) Pepsin/Pancreatin Hydrolysates

    Science.gov (United States)

    Montoya-Rodríguez, Alvaro; Milán-Carrillo, Jorge; Reyes-Moreno, Cuauhtémoc; González de Mejía, Elvira

    2015-01-01

    The objectives of this study were to characterize peptides found in unprocessed amaranth hydrolysates (UAH) and extruded amaranth hydrolysates (EAH) and to determine the effect of the hydrolysis time on the profile of peptides produced. Amaranth grain was extruded in a single screw extruder at 125 °C of extrusion temperature and 130 rpm of screw speed. Unprocessed and extruded amaranth flour were hydrolyzed with pepsin/pancreatin enzymes following a kinetic at 10, 25, 60, 90, 120 and 180 min for each enzyme. After 180 min of pepsin hydrolysis, aliquots were taken at each time during pancreatin hydrolysis to characterize the hydrolysates by MALDI-TOF/MS-MS. Molecular masses (MM) (527, 567, 802, 984, 1295, 1545, 2034 and 2064 Da) of peptides appeared consistently during hydrolysis, showing high intensity at 10 min (2064 Da), 120 min (802 Da) and 180 min (567 Da) in UAH. EAH showed high intensity at 10 min (2034 Da) and 120 min (984, 1295 and 1545 Da). Extrusion produced more peptides with MM lower than 1000 Da immediately after 10 min of hydrolysis. Hydrolysis time impacted on the peptide profile, as longer the time lower the MM in both amaranth hydrolysates. Sequences obtained were analyzed for their biological activity at BIOPEP, showing important inhibitory activities related to chronic diseases. These peptides could be used as a food ingredient/supplement in a healthy diet to prevent the risk to develop chronic diseases. PMID:25894223

  15. Evaluation of apically extruded debris associated with several Ni-Ti systems.

    Science.gov (United States)

    Üstün, Y; Çanakçi, B C; Dinçer, A N; Er, O; Düzgün, S

    2015-07-01

    To evaluate the apical extrusion of debris associated with several root canal preparation systems in vitro. Forty-five extracted human mandibular premolars with single canals and similar lengths were used. The root canals were instrumented using ProTaper Next (Dentsply Maillefer, Ballaigues, Switzerland), Twisted File (SybronEndo, Orange, CA, USA) or WaveOne (Dentsply Maillefer, Ballaigues, Switzerland). Debris extruded apically during instrumentation was collected into pre-weighed Eppendorf tubes. The Eppendorf tubes were then stored in an incubator at 70 °C for 5 days. The Eppendorf tubes were weighed to obtain the final weight of the Eppendorf tubes plus extruded debris. Three consecutive weights were obtained for each tube. The groups were compared using the Kruskal-Wallis one-way analysis of variance on Ranks and Tukey's test. The ProTaper Next group produced the highest mean extrusion value whilst WaveOne produced less debris compared with all the other instruments (P > 0.05). There was a significant difference between the ProTaper Next and WaveOne group (P extruded debris was associated with all instrumentation techniques. The WaveOne system extruded less debris compared with the Twisted File and ProTaper Next. © 2014 International Endodontic Journal. Published by John Wiley & Sons Ltd.

  16. Morphology of extruded high-density polyethylene pipes studied by atomic force microscopy

    NARCIS (Netherlands)

    Trifonova, D.; Drouillon, Philippe; Ghanem, Antoine; Vancso, Gyula J.

    1997-01-01

    Atomic force microscopy (AFM) was used to study the structure of extruded polyethylene (PE) pipe. During extrusion, the outer surface of the pipe was cooled with water. Two cross sections, parallel and transverse to the extrusion direction, were examined in order to spatially follow the structural

  17. Physical and mechanical properties of extruded poly(lactic acid)-based Paulownia elongata biocomposites

    Science.gov (United States)

    Paulownia wood flour (PWF), a byproduct of milling lumber, was tested as bio-filler with polylactic acid (PLA). Paulownia wood (PW) shavings were milled and separated into particle fractions and then blended with PLA with a single screw extruder. Mechanical and thermal properties were tested. Dif...

  18. Impact of different file systems on the amount of apically extruded debris during endodontic retreatment.

    Science.gov (United States)

    Uzunoglu, Emel; Turker, Sevinc Aktemur

    2016-01-01

    The goal of present study was to determine the effect of different nickel-titanium file systems on the amount of apically extruded debris during endodontic retreatment: D-RaCe retreatment systems, EdgeFile XR retreatment rotary files, and Reciproc R40. Thirty-six single-rooted prepared mandibular premolar teeth were filled with Gutta-percha and AH Plus sealer. The teeth were then randomly assigned into three groups (n = 12) for retreatment. The endodontic retreatment was performed as follows: D-RaCe, EdgeFile XR, Reciproc 40. Debris extruded apically during the retreatment was collected into preweighed Eppendorf tubes. An incubator was used to store tubes at 70(°) C for 5 days. The initial weight was subtracted from final weight of the Eppendorf tubes to calculate the weight of the dry extruded debris for each group. The data obtained were evaluated using Welch analysis of variance and Games-Howell post-hoc tests (P extruded debris during endodontic retreatment.

  19. Reciproc versus Twisted file for root canal filling removal: assessment of apically extruded debris.

    Science.gov (United States)

    Altunbas, Demet; Kutuk, Betul; Toyoglu, Mustafa; Kutlu, Gizem; Kustarci, Alper; Er, Kursat

    2016-01-01

    The aim of this study was to evaluate the amount of apically extruded debris during endodontic retreatment with different file systems. Sixty extracted human mandibular premolar teeth were used in this study. Root canals of the teeth were instrumented and filled before being randomly assigned to three groups. Guttapercha was removed using the Reciproc system, the Twisted File system (TF), and Hedström-files (H-file). Apically extruded debris was collected and dried in pre-weighed Eppendorf tubes. The amount of extruded debris was assessed with an electronic balance. Data were statistically analyzed using one-way ANOVA, Kruskal-Wallis, and Mann-Whitney U tests. The Reciproc and TF systems extruded significantly less debris than the H-file (p<0.05). However, no significant difference was found between the Reciproc and TF systems. All tested file systems caused apical extrusion of debris. Both the rotary file (TF) and the reciprocating single-file (Reciproc) systems were associated with less apical extrusion compared with the H-file.

  20. Efficacy of Laser Activated Irrigation on Apically Extruded Debris with Different Preparation Systems.

    Science.gov (United States)

    Kuştarcı, Alper; Er, Kürşat

    2015-07-01

    The aim of this study was to evaluate apical extrusion of debris in canals prepared with three nickel-titanium (NiTi) rotary file systems [Twisted File Adaptive (TFA), SybronEndo, Orange, CA], Reciproc [(RP), VDW, Munich, Germany], and Revo-S [(RS), MicroMega, Besançon, France] and two irrigation [conventional needle (CNI) and laser-activated (LAI)] techniques. Although previous studies have evaluated the amount of apically extruded debris by various instrumentation and irrigation methods, none of them have investigated the effect of LAI during the root canal preparation on debris extrusion. Ninety extracted single-rooted human mandibular premolars with straight canals were randomly assigned to six groups (n=15) according to the file and irrigation protocols used: (1) TFA and LAI group, (2) RP and LAI group, (3) RS and LAI group, (4) TFA and CNI group, (5) RP and CNI group, and (6) RS and CNI group. Debris extruded from the apical foramen during root canal preparation was collected into preweighed Eppendorf tubes. The weight of the dry extruded debris was established by subtracting the preinstrumentation and postinstrumentation weight of the Eppendorf tubes for each group. Data were analyzed using the Kruskal Wallis and Mann Whitney U tests with Bonferroni correction to compare groups. LAI groups extruded more debris than CNI groups (p0.017). Within the limitations of this study, it can be concluded that the agitation method, such as LAI, had a significant effect on the amount of extrusion.

  1. Evaluation of apically extruded debris and irrigant using different file systems.

    Science.gov (United States)

    Kütük, B; Akpınar, K E; Altunbaş, D

    2017-12-01

    The aim of this study was to evaluate the amount of apically extruded debris and irrigant during cleaning and shaping with different file systems. Seventy-five extracted mandibular premolar and canine teeth were randomly divided into five groups (n = 15). The root canals were instrumented by using Mtwo (VDW, Munich, Germany), Twisted File (TF; Sybron Endo, Orange, California, USA), Reciproc (VDW), Self-Adjusting File (SAF; Re Dent-Nova, Ra'anana, Israel) systems, and K-type stainless steel hand file (Mani Inc., Tochigi, Japan). Apically extruded debris was collected and dried in preweighed Eppendorf tubes. Extruded irrigant was collected from the cannula by using a plastic insulin syringe. After drying, the amount of apically extruded debris was established by subtracting the initial weight from the final weight of the tubes. After performing the Kolmogorov-Smirnov test, data were analyzed by Kruskall-Wallis test at a significance level of P value less than 0.05. There were no statistically significant differences between the file systems in terms of debris and irrigant extrusion. Mtwo group produced the highest mean debris extrusion value and the TF group produced the less compared with the other files. The least mean irrigant extrusion value was associated with the SAF group, whereas the highest mean irrigant extrusion value was associated with the Reciproc group. Under the conditions of the study, all file systems were associated with apical debris and irrigant extrusion.

  2. Functional properties of plantain, cowpea flours and oat fiber in extruded products

    Science.gov (United States)

    Drying effect on functional properties of two plantain and cowpea varieties and suitability of their flour blends in extruded snacks was determined. The functional and rheological behaviors of (plantain: cowpea): 90:10, 80:20, 70:30, 60:40 and 50:50 blends were evaluated. The extrusion product melt ...

  3. Effects of feeding un-extruded floating feed to African giant catfish ...

    African Journals Online (AJOL)

    This study investigated the effects of feeding two types of un-extruded floating fish feeds (HM1 and HM2 –38% CP, produced manually using available feedstuffs) and a commercial imported fish feed (Coppens – 40% CP) on growth performance and body composition of Heterobranchus longifilis over 56 days. Commercial ...

  4. Characterization of Peptides Found in Unprocessed and Extruded Amaranth (Amaranthus hypochondriacus Pepsin/Pancreatin Hydrolysates

    Directory of Open Access Journals (Sweden)

    Alvaro Montoya-Rodríguez

    2015-04-01

    Full Text Available The objectives of this study were to characterize peptides found in unprocessed amaranth hydrolysates (UAH and extruded amaranth hydrolysates (EAH and to determine the effect of the hydrolysis time on the profile of peptides produced. Amaranth grain was extruded in a single screw extruder at 125 °C of extrusion temperature and 130 rpm of screw speed. Unprocessed and extruded amaranth flour were hydrolyzed with pepsin/pancreatin enzymes following a kinetic at 10, 25, 60, 90, 120 and 180 min for each enzyme. After 180 min of pepsin hydrolysis, aliquots were taken at each time during pancreatin hydrolysis to characterize the hydrolysates by MALDI-TOF/MS-MS. Molecular masses (MM (527, 567, 802, 984, 1295, 1545, 2034 and 2064 Da of peptides appeared consistently during hydrolysis, showing high intensity at 10 min (2064 Da, 120 min (802 Da and 180 min (567 Da in UAH. EAH showed high intensity at 10 min (2034 Da and 120 min (984, 1295 and 1545 Da. Extrusion produced more peptides with MM lower than 1000 Da immediately after 10 min of hydrolysis. Hydrolysis time impacted on the peptide profile, as longer the time lower the MM in both amaranth hydrolysates. Sequences obtained were analyzed for their biological activity at BIOPEP, showing important inhibitory activities related to chronic diseases. These peptides could be used as a food ingredient/supplement in a healthy diet to prevent the risk to develop chronic diseases.

  5. Application of extruded broken bean flour for formulation of gluten-free cake blends

    Directory of Open Access Journals (Sweden)

    Luciana de Oliveira Froes Gomes

    2015-06-01

    Full Text Available The aim of this study was to determine the physical and microbiological characteristics of extruded broken beans flour, in addition to developing mixtures for gluten-free cake with these flours, evaluating their technological and sensory quality. Gluten-free formulations were prepared with 45%, 60% and 75% of extruded broken beans. All analyzes of the flours and mixtures for cakes were performed according to standard techniques found in the literature. Sensory analyzes of cakes applied the 9-point structured hedonic scale. Results were submitted to variance analysis and comparison of means test (Tukey, p<0.05. The use of extruded broken beans improved the water absorbed and water solubility index of the mixtures for gluten-free cake, and for the lower viscosity and retrogradation when compared to the standard formulation. All cakes were accepted (rate ≥ 7 for all the analyzed attributes. From the technological and sensory standpoints, the development of gluten-free cake mixtures is feasible with up to 75% of extruded broken beans.

  6. Modeling macromolecular degradation of corn starch in a twin screw extruder

    NARCIS (Netherlands)

    Einde, van den R.M.; Veen, van der M.E.; Bosman, H.; Goot, van der A.J.; Boom, R.M.

    2005-01-01

    Macromolecular degradation of starch in a twin screw extruder was modeled. A shear cell having well-defined flow conditions described earlier was used to measure peak viscosity of corn starch melts at various moisture contents and temperatures. Shear rate and elongation rate distributions in the

  7. Extrusion of rice, bean, and corn starches: extrudate structure and molecular changes in amylose and amylopectin

    Science.gov (United States)

    This study evaluated the effects of starch source and amylose content on expansion ratio, density and texture of expanded extrudates, as well as the structural and molecular changes that occurred in starch granules as a function of extrusion. Rice starches (8%, 20% and 32% amylose), carioca bean sta...

  8. Lignin-derived thermoplastic co-polymers and methods of preparation

    Science.gov (United States)

    Naskar, Amit K.; Saito, Tomonori; Pickel, Joseph M.; Baker, Frederick S.; Eberle, Claude Clifford; Norris, Robert E.; Mielenz, Jonathan Richard

    2014-06-10

    The present invention relates to a crosslinked lignin comprising a lignin structure having methylene or ethylene linking groups therein crosslinking between phenyl ring carbon atoms, wherein said crosslinked lignin is crosslinked to an extent that it has a number-average molecular weight of at least 10,000 g/mol, is melt-processible, and has either a glass transition temperature of at least 100.degree. C., or is substantially soluble in a polar organic solvent or aqueous alkaline solution. Thermoplastic copolymers containing the crosslinked lignin are also described. Methods for producing the crosslinked lignin and thermoplastic copolymers are also described.

  9. Coefficient of Friction Measurements for Thermoplastics and Fiber Composites under Low Sliding Velocity and High Pressure

    DEFF Research Database (Denmark)

    Poulios, Konstantinos; Svendsen, G.; Hiller, Jochen

    2012-01-01

    materials which are untypical for brake applications, like thermoplastics and fiber composites, can offer superior performance in terms of braking torque, wear resistance and cost than typical brake linings. In this paper coefficient of friction measurements for various thermoplastic and fiber composite......Friction materials for typical brake applications are normally designed considering thermal stability as the major performance criterion. There are however brake applications with very limited sliding velocities, where the generated heat is insignificant. In such cases it is possible that friction...

  10. Coefficient of Friction Measurements for Thermoplastics and Fibre Composites Under Low Sliding Velocity and High Pressure

    DEFF Research Database (Denmark)

    Poulios, Konstantinos; Svendsen, Gustav Winther; Hiller, Jochen

    2013-01-01

    that friction materials which are untypical for brake applications, like thermoplastics and fibre composites, can offer superior performance in terms of braking torque, wear resistance and cost than typical brake linings. In this paper coefficient of friction measurements for various thermoplastic and fibre......Friction materials for typical brake applications are normally designed considering thermal stability as the major performance criterion. There are, however, brake applications with very limited sliding velocities, where the generated heat is insignificant. In such cases it is possible...... in order to interpret the changes of friction observed during the running-in phase....

  11. Final Report: Interphase Analysis and Control in Fiber Reinforced Thermoplastic Composites

    Energy Technology Data Exchange (ETDEWEB)

    Jon J. Kellar; William M. Cross; Lidvin Kjerengtroen

    2009-03-14

    This research program builds upon a multi-disciplinary effort in interphase analysis and control in thermoplastic matrix polymer matrix composites (PMC). The research investigates model systems deemed of interest by members of the Automotive Composites Consortium (ACC) as well as samples at the forefront of PMC process development (DRIFT and P4 technologies). Finally, the research investigates, based upon the fundamental understanding of the interphases created during the fabrication of thermoplastic PMCs, the role the interphase play in key bulk properties of interest to the automotive industry.

  12. Characterization of elastic-viscoplastic properties of an AS4/PEEK thermoplastic composite

    Science.gov (United States)

    Yoon, K. J.; Sun, C. T.

    1991-01-01

    The elastic-viscoplastic properties of an AS4/PEEK (APC-2) thermoplastic composite were characterized at 24 C (75 F) and 121 C (250 F) by using a one-parameter viscoplasticity model. To determine the strain-rate effects, uniaxial tension tests were performed on unidirectional off-axis coupon specimens with different monotonic strain rates. A modified Bodner and Partom's model was also used to describe the viscoplasticity of the thermoplastic composite. The experimental results showed that viscoplastic behavior can be characterized quite well using the one-parameter overstress viscoplasticity model.

  13. Sensitivity analysis for the process integrated online polarization of piezoceramic modules in thermoplastic composites

    International Nuclear Information System (INIS)

    Hufenbach, W; Gude, M; Modler, N; Heber, T; Tyczynski, T

    2010-01-01

    The use of active composite structures in high-volume applications requires novel robust manufacturing processes as well as specially adapted functional modules. The paper presents actual research results with regard to the process-immanent polarization of novel thermoplastic-compatible piezoceramic modules (TPM) during the consolidation process of active fibre-reinforced thermoplastic composite structures. In particular the influence of varying manufacture process parameters of a hot-press process on the polarization behaviour is investigated. The main principal objective is the purposeful utilization of process parameters for polarization support

  14. Influence of Addition of Thermoplastic Elastomer on Mechanical and Tribological Properties of Vapor-Grown-Carbon-Fiber Filled Polybutylene Terephthalate Composites

    Science.gov (United States)

    Naito, Takahito; Nishitani, Yosuke; Sekiguchi, Isamu; Ishii, Chiharu; Kitano, Takeshi

    In order to develop the new high-performance tribomaterials for mechanical and electrical micro-devices, the influence of adding thermoplastic elastomer (TPE) on the mechanical and tribological properties of vapor-grown-carbon-fiber (VGCF) filled polybutylene telephthalate (PBT) composites (VGCF/PBT) was investigated. In this study, three types of functionalized TPE based on styrene butadiene elastomer: epoxy group grafted SBS (SBS-EP), hydroxyl group grafted SEEPS (SEEPS-OH) and amine group grafted SBBS (SBBS-NH2) were added with PBT and VGCF/PBT composites. These composites were compounded with a twin screw extruder and injection-molded, and their morphology, tensile, impact and tribological properties were evaluated. The internal structure of the ternary composites (VGCF/PBT/TPE) was changed by the addition of TPE and VGCF. Moreover, the size of dispersed TPE particles changed with the types of functionalized TPE. The influence of the addition of TPE on the mechanical and tribological properties of VGCF/PBT was differed from each property item. Izod impact properties and wear resistance were remarkably improved with the addition of various functionalized TPE, however, the tensile properties and frictional coefficient were slightly changed by the addition. From the relation between various properties and internal structure of these ternary composites, it was found that the tensile elongation at break, izod impact strength and specific wear rate correlate closely with the size of dispersed TPE particles. It follows from these results that it may be possible to develop the new tribomaterials with sufficient balances of mechanical and tribological properties for micro-devices.

  15. Development of protein, dietary fiber, and micronutrient enriched extruded corn snacks.

    Science.gov (United States)

    Shah, Faiz-Ul-Hassan; Sharif, Mian Kamran; Butt, Masood Sadiq; Shahid, Muhammad

    2017-06-01

    The study was aimed to develop protein, dietary fiber, and micronutrient enriched corn snacks through extrusion processing. Corn snacks supplemented with chickpea, defatted soy flour (20-40/100 g) and guar gum (7/100 g) were prepared through extrusion processing. Micronutrients (iron, zinc, iodine, and vitamins A, C, and folic acid) at recommended daily values were added in all formulations. Extruded corn snacks were analyzed for physical, textural, and sensory attributes. Results showed that piece density (0.34-0.44 g/cm 3 ), moisture (3.40-5.25%), water activity (0.203-0.361), hardness (64.4-133.2 N), and cohesiveness (0.25-0.44) was increased Whereas, expansion ratio (3.72-2.64), springiness (0.82-0.69), chewiness (1.63-0.42), and resilience (1.37-0.14) was decreased as supplementation with soy and chickpea flour increased from 20 to 40/100 g. Overall corn snack supplemented with 15/100 g of soy and 15/100 g of chickpea flour got the highest acceptance from the sensory panelists. The article focuses on physical, textural, and sensory attributes of extruded corn snacks enriched with protein, dietary fiber, and micronutrients Awareness about the importance of healthy snacks has grown among the consumers during the last decade. Extruded snacks developed using nutrient rich ingredients with good textural and sensory properties has always remained a challenge for the snack industry. Texture of the extruded snacks varies a lot with high levels of protein and dietary fiber. This study is helpful for the development of healthy snacks especially in developing countries lacking storage infrastructure or tropical environment. Nutrient rich extruded snacks can also be used to alleviate malnutrition by incorporating in school lunch programs. © 2016 Wiley Periodicals, Inc.

  16. Effect of Germination and Extrusion on Physicochemical Properties and Nutritional Qualities of Extrudates and Tortilla from Wheat.

    Science.gov (United States)

    Zhu, Lijia; Adedeji, Akinbode A; Alavi, Sajid

    2017-08-01

    Wheat is the most common grain in the temperate region. Modifying its constituent through food processing improves its functionality and nutrient access. In this study, the combined effect of germination and extrusion on physicochemical properties and nutritional qualities of extrudates and tortilla from wheat was evaluated. Results showed that germination significantly increased (P germinated whole wheat (GW) and extruded germinated whole wheat (EGW) as compared to the control of whole wheat (WW). Germination also significantly increased the protein content, reducing sugar and total soluble sugar content in GW, while extrusion had much increasing impact on reducing sugar content in extruded samples. Specific mechanical energy during extrusion was reduced as feed moisture content increased from 20 to 30%. Higher extruder screw speed (350 rpm) led to better expansion ratio at low moisture content (20%) as compared to low screw speed (200 rpm). Extrusion significantly increased the starch digestibility but decreased the protein digestibility in extrudates. Tortilla made from 100% WW had about the same physical characteristics, namely color and rollability, with tortilla made from 85% WW with 15% GW, 85% WW with 15% extruded whole wheat (EW), and 85% WW with 15% EGW. Tortilla made from 85% WW with 15% GW showed the largest diameter, thinnest thickness and least extensibility. A 15% extruded germinated wheat (350 rpm) addition in 85% WW showed significant increase of γ-aminobutyric acid content in tortilla compared to the control (100% WW). © 2017 Institute of Food Technologists®.

  17. The tensile strength test of thermoplastic materials based on poly(butylene terephtalate

    Directory of Open Access Journals (Sweden)

    Rzepecka Anna

    2017-01-01

    Full Text Available Thermoplastic composites go toward making an increasingly greater percentage of all manufacturing polymer composites. They have a lot of beneficial properties and their manufacturing using injecting and extrusion methods is a very easy and cheap process. Their properties significantly overtake the properties of traditional materials and it is the reason for their use. Scientists are continuously carrying out research to find new applications of composites materials in new industries, not only in the automotive or aircraft industry. When thermoplastic composites are manufactured a very important factor is the appropriate accommodation of tensile strength to their predestination. Scientists need to know the behaviour of these materials during the impact of different forces, and the factors of working in normal conditions too. The main aim of this article was macroscopic and microscopic analysis of the structure of thermoplastic composites after static tensile strength test. Materials which were analysed were thermoplastic materials which have poly(butylene terephthalate – PBT matrix reinforced with different content glass fibres – from 10% for 30%. In addition, research showed the necessary force to receive fracture and set their distinguishing characteristic down.

  18. Viscoelastic bending model for continuous fiber-reinforced thermoplastic composites in melt

    NARCIS (Netherlands)

    Sachs, U.; Akkerman, R.

    2017-01-01

    Bending of single plies or stacks of multiple plies is an essential deformation mechanism during thermoforming of thermoplastic composites. A reliable prediction of the forming process requires an accurate description of the bending behavior. To this end, a characterization method for the bending of

  19. Are reactive thermoplastic polymers suitable for future wind turbine composite materials blades?

    DEFF Research Database (Denmark)

    Raghavalu Thirumalai, Durai Prabhakaran

    2014-01-01

    , it was found that only two potential reactive thermoplastic resin systems qualify for different processing requirements for blade manufacturing. Hence, the article focuses on the issues with the use of reactive polymers like APA-6 (Caprolactam) and CBT (Cyclic Butylene Terephtalate) resin systems for composite...

  20. Synthesis and properties of thermoplastic elastomers based on PTMO and tetra-amide

    NARCIS (Netherlands)

    Krijgsman, J.; Husken, D.; Gaymans, R.J.

    2003-01-01

    Segmented copolymers based on T6T6T-dimethyl (two-and-a-half repeating unit of nylon-6,T) and PTMO or extended PTMO1000/DMT that are thermoplastic elastomers were made via polycondensation. The materials have a good solvent resistance, are melt-processable and transparent. The polymers all have a

  1. Building Block Approach' for Structural Analysis of Thermoplastic Composite Components for Automotive Applications

    Science.gov (United States)

    Carello, M.; Amirth, N.; Airale, A. G.; Monti, M.; Romeo, A.

    2017-12-01

    Advanced thermoplastic prepreg composite materials stand out with regard to their ability to allow complex designs with high specific strength and stiffness. This makes them an excellent choice for lightweight automotive components to reduce mass and increase fuel efficiency, while maintaining the functionality of traditional thermosetting prepreg (and mechanical characteristics) and with a production cycle time and recyclability suited to mass production manufacturing. Currently, the aerospace and automotive sectors struggle to carry out accurate Finite Elements (FE) component analyses and in some cases are unable to validate the obtained results. In this study, structural Finite Elements Analysis (FEA) has been done on a thermoplastic fiber reinforced component designed and manufactured through an integrated injection molding process, which consists in thermoforming the prepreg laminate and overmolding the other parts. This process is usually referred to as hybrid molding, and has the provision to reinforce the zones subjected to additional stresses with thermoformed themoplastic prepreg as required and overmolded with a shortfiber thermoplastic resin in single process. This paper aims to establish an accurate predictive model on a rational basis and an innovative methodology for the structural analysis of thermoplastic composite components by comparison with the experimental tests results.

  2. Critical assessment of the mandrel peel test for fiber reinforced thermoplastic laminates

    NARCIS (Netherlands)

    Grouve, Wouter Johannes Bernardus; Warnet, Laurent; Akkerman, Remko

    2013-01-01

    The applicability of the mandrel peel test for thermoplastic composites was investigated experimentally by comparing the fracture toughness to the values obtained by the double cantilever beam (DCB) and end loaded split (ELS) beam test. Two laminates were considered: a unidirectionally carbon-PPS

  3. [Laboratory assessment of deformational features in thermoplastic materials for removable dentures].

    Science.gov (United States)

    Poiurovskaia, I Ia; Sutugina, T F; Babaev, S A; Ron, O S

    2014-01-01

    The paper presents the results of laboratory tests of base thermoplastic materials Acry F711 and Flexi N512 in comparison with the traditional acrylic base material Ftoracs to study their deformational properties when loaded by repetitive forces close to the functional chewing loads.

  4. Spray drying thermoplastic starch formulations : Need for processing aids and plasticizers?

    NARCIS (Netherlands)

    Niazi, Muhammad Bilal Khan; Zijlstra, Mark; Broekhuis, Antonius A.

    Retrogradation of amorphous thermoplastic starch (TPS) films obtained by compression moulding of spray dried amorphous powder was investigated. The aim of the work was to study the influence of malto-oligosaccharide molecular weight, i.e. dextrose equivalents (DEs), on the performance of the powders

  5. The Development of High Temperature Thermoplastic Composite Materials for Additive Manufactured Autoclave Tooling

    Energy Technology Data Exchange (ETDEWEB)

    Kunc, Vlastimil [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Duty, Chad E. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Lindahl, John M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hassen, Ahmed A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2017-08-01

    In this work, ORNL and Techmer investigated and screened different high temperature thermoplastic reinforced materials to fabricate composite molds for autoclave processes using Additive Manufacturing (AM) techniques. This project directly led to the development and commercial release of two printable, high temperature composite materials available through Techmer PM. These new materials are targeted for high temperature tooling made via large scale additive manufacturing.

  6. Composite panels made with biofiber or office wastepaper bonded with thermoplastic and/or thermosetting resin

    Science.gov (United States)

    James H. Muehl; Andrzej M. Krzysik; Poo Chow

    2004-01-01

    The purpose of this study was to evaluate two groups of composite panels made from two types of underutilized natural fiber sources, kenaf bast fiber and office wastepaper, for their suitability in composite panels. All panels were made with 5% thermosetting phenol-formaldehyde (PF) resin and 1.5% wax. Also, an additional 10% polypropylene (PP) thermoplastic resin was...

  7. High-temperature hybrid welding of thermoplastic (CF/Peek) to thermoset (CF/Epoxy) composites

    NARCIS (Netherlands)

    Fernandez Villegas, I.; Vizcaino Rubio, P.

    2015-01-01

    Thermoset composites are widely used for the manufacturing of modern composite aircrafts. The use of thermoplastic composites (TPC) in aerospace applications is, however, gradually increasing owing to their cost-effectiveness in manufacturing and improved damage tolerance. An example of the use of

  8. Evaluation of a Thermoplastic Immobilization System for Breast and Chest Wall Radiation Therapy

    International Nuclear Information System (INIS)

    Strydhorst, Jared H.; Caudrelier, Jean-Michel; Clark, Brenda G.; Montgomery, Lynn A.; Fox, Greg; MacPherson, Miller S.

    2011-01-01

    We report on the impact of a thermoplastic immobilization system on intra- and interfraction motion for patients undergoing breast or chest wall radiation therapy. Patients for this study were treated using helical tomotherapy. All patients were immobilized using a thermoplastic shell extending from the shoulders to the ribcage. Intrafraction motion was assessed by measuring maximum displacement of the skin, heart, and chest wall on a pretreatment 4D computed tomography, while inter-fraction motion was inferred from patient shift data arising from daily image guidance procedures on tomotherapy. Using thermoplastic immobilization, the average maximum motion of the external contour was 1.3 ± 1.6 mm, whereas the chest wall was found to be 1.6 ± 1.9 mm. The day-to-day setup variation was found to be large, with random errors of 4.0, 12.0, and 4.5 mm in the left-right, superior-inferior, and anterior-posterior directions, respectively, and the standard deviations of the systematic errors were found to be 2.7, 9.8, and 4.1 mm. These errors would be expected to dominate any respiratory motion but can be mitigated by daily online image guidance. Using thermoplastic immobilization can effectively reduce respiratory motion of the chest wall and external contour, but these gains can only be realized if daily image guidance is used.

  9. Studies on the structure and properties of thermoplastic starch/luffa fiber composites

    International Nuclear Information System (INIS)

    Kaewtatip, Kaewta; Thongmee, Jariya

    2012-01-01

    Highlights: ► Thermoplastic starch/luffa fiber composites were prepared using compression molding. ► The tensile strengths of the composites were higher than for thermoplastic starch. ► Degradation temperatures of the composites were higher than for thermoplastic starch. ► Luffa fiber decreases the water absorption of TPS. -- Abstract: Thermoplastic starch (TPS)/luffa fiber composites were prepared using compression molding. The luffa fiber contents ranged from 0 wt.% to 20 wt.%. The tensile strength of the TPS/luffa fiber composite with 10 wt.% of luffa fiber had a twofold increase compared to TPS. The temperature values of maximum weight loss of the TPS/luffa fiber composites were higher than for TPS. The water absorption of the TPS/luffa fiber composites decreased significantly when the luffa fiber contents increased. The strength of adhesion between the luffa fiber and the TPS matrix was clearly demonstrated by their compatibility presumably due to their similar chemical structures as shown by scanning electron microscope (SEM) micrographs and Fourier transform infrared (FTIR) spectra.

  10. Application of extrusion-cooking for processing of thermoplastic starch (TPS)

    NARCIS (Netherlands)

    Moscicki, Leszek; Mitrus, Marcin; Wojtowicz, Agnieszka; Oniszczuk, Tomasz; Rejak, Andrzej; Janssen, Leon; Mościcki, Leszek

    Thermoplastic starch (TPS) as fully biodegradable biopolymer appeared to be one of the most useful and promising materials for packaging purpose. To obtain TPS thermal and mechanical processing should disrupt semi-crystalline starch granules. As the melting temperature of pure starch is

  11. Recycling of ligno-cellulosic and polythylene wastes from agricultural operations in thermoplastic composites

    Science.gov (United States)

    In the US, wood plastic composites (WPC) represent one of the successful markets for natural fiber-filled thermoplastic composites. In the past several years, the availability of good quality wood fiber has been diminishing and prices of wood and plastic have been increasing. Therefore, the vast qua...

  12. Low temperature processing of ultra-pure cellulose fibers into nylon 6 and other thermoplastics

    Science.gov (United States)

    Rod Jacobson; Dan Caulfield; Karl Sears; John Underwood

    2002-01-01

    The objective of this research was to develop a stable process for compound ultra-pure cellulose fibers into polyamides. This has been a difficult procedure and has taken years of trial and error to understand the viscosity shear heating effects associated with compounding cellulose into high-melting point engineering thermoplastics. The evolution of the low...

  13. A comperative study of different techniques for microstructural characterization of iol extended thermoplastic elastomer blends

    NARCIS (Netherlands)

    Sengupta, P.; Noordermeer, Jacobus W.M.

    2005-01-01

    This paper gives a relative comparison of different microscopic methods that are presently used to visualize polymer blend morphologies, versus the possibility to visualize the three-dimensional structure of the blends with electron tomography. Oil extended thermoplastic elastomer (TPE) blends based

  14. Investigation of air entrapment and weld line defects in micro injection moulded thermoplastic elastomer micro rings

    DEFF Research Database (Denmark)

    Hasnaes, F.B.; Tosello, Guido; Calaon, Matteo

    2015-01-01

    The micro injection moulding (μIM) process for the production of micro rings in thermoplastic elastomers (TPE) was investigated and optimized. The objective was to minimize the formation of air entrapments and the depth of micro weld line created on the surface of the TPE micro moulded rings...

  15. Creep damage index as a sensitive indicator of damage accumulation in thermoplastic laminates

    Czech Academy of Sciences Publication Activity Database

    Minster, Jiří; Šperl, Martin; Šepitka, J.

    2018-01-01

    Roč. 37, č. 3 (2018), s. 147-154 ISSN 0731-6844 Institutional support: RVO:68378297 Keywords : damage accumulation * thermoplastic laminate * cyclic tensile loading * time -dependent properties * microindentation Subject RIV: JL - Materials Fatigue, Friction Mechanics OBOR OECD: Audio engineering, reliability analysis Impact factor: 1.086, year: 2016 http://journals.sagepub.com/doi/pdf/10.1177/0731684417735184

  16. Modeling and experimental investigation of induction welding of thermoplastic composites and comparison with other welding processes

    NARCIS (Netherlands)

    Gouin O'Shaughnessey, P.; Dube, M; Fernandez Villegas, I.

    2016-01-01

    A three-dimensional finite element model of the induction welding of carbon fiber/polyphenylene sulfide thermoplastic composites is developed. The model takes into account a stainless steel mesh heating element located at the interface of the two composite adherends to be welded. This heating

  17. Experimental characterisation of Lamb wave propagation through thermoplastic composite ultrasonic welds

    NARCIS (Netherlands)

    Viegas Ochoa de Carvalho, Pedro; Fernandez Villegas, I.; Groves, R.M.; Benedictus, R.

    2016-01-01

    Ultrasonic welding is a very promising technique for joining thermoplastic composite (TpC) components in aircraft primary structures [1, 2]. The potential introduction of new lightweight structures in civil aviation has been driving the change towards condition-based maintenance (CBM) as an

  18. Profile extrusion and mechanical properties of crosslinked wood–thermoplastic composites

    Science.gov (United States)

    Magnus Bengtsson; Kristiina Oksman; Stark Nicole M.

    2006-01-01

    Challenges for wood-thermoplastic composites to be utilized in structural applications are to lower product weight and to improve the long-term load performance. Silane crosslinking of the composites is one way to reduce the creep during long-term loading and to improve the mechanical properties. In this study, silane crosslinked wood-polyethylene composites were...

  19. Impact of thermoplastic mask on X-ray surface dose calculated with Monte Carlo code

    International Nuclear Information System (INIS)

    Zhao Yanqun; Li Jie; Wu Liping; Wang Pei; Lang Jinyi; Wu Dake; Xiao Mingyong

    2010-01-01

    Objective: To calculate the effects of thermoplastic mask on X-ray surface dose. Methods: The BEAMnrc Monte Carlo Code system, designed especially for computer simulation of radioactive sources, was performed to evaluate the effects of thermoplastic mask on X-ray surface dose.Thermoplastic mask came from our center with a material density of 1.12 g/cm 2 . The masks without holes, with holes size of 0.1 cm x 0.1 cm, and with holes size of 0. 1 cm x 0.2 cm, and masks with different depth (0.12 cm and 0.24 cm) were evaluated separately. For those with holes, the material width between adjacent holes was 0.1 cm. Virtual masks with a material density of 1.38 g/cm 3 without holes with two different depths were also evaluated. Results: Thermoplastic mask affected X-rays surface dose. When using a thermoplastic mask with the depth of 0.24 cm without holes, the surface dose was 74. 9% and 57.0% for those with the density of 1.38 g/cm 3 and 1.12 g/cm 3 respectively. When focusing on the masks with the density of 1.12 g/cm 3 , the surface dose was 41.2% for those with 0.12 cm depth without holes; 57.0% for those with 0. 24 cm depth without holes; 44.5% for those with 0.24 cm depth with holes size of 0.1 cm x 0.2 cm;and 54.1% for those with 0.24 cm depths with holes size of 0.1 cm x 0.1 cm.Conclusions: Using thermoplastic mask during the radiation increases patient surface dose. The severity is relative to the hole size and the depth of thermoplastic mask. The surface dose change should be considered in radiation planning to avoid severe skin reaction. (authors)

  20. Analysis of Migration Patterns of Disk Fragments and Contributing Factors in Extruded Lumbar Disk Herniation.

    Science.gov (United States)

    Son, Eun-Seok; Kim, Du Hwan; Jung, Jae Won; Lee, Donggyu

    2017-01-01

    The exact location of migrated extruded lumbar disk fragments is an important consideration in selecting a treatment plan. However, few descriptive reports of the migration pattern of extruded lumbar disk fragments are available. To examine the distribution of disk fragments and possible contributing factors that affect their migration. Retrospective descriptive study. Tertiary university outpatient and inpatient clinic. A total of 164 patients diagnosed with a symptomatic extruded lumbar disk from January 2011 to December 2012. Lumbar spine magnetic resonance imaging scans of patients were retrospectively reviewed. The term "migration" was defined as the horizontal and vertical displacement of extruded material away from the opening in the annulus through which the material has extruded. Migration of the disk material was recorded in both the horizontal and vertical plane. In the horizontal plane, migration was recorded as central, paracentral, subarticular, or foraminal. In the vertical plane, migration was recorded as rostral or caudal. The pattern of migration and the associated factors (age and the level of herniation) were analyzed. Rostral and caudal migration was observed in 27% (95% confidence interval [CI], 21%-35%) and 73% (95% CI, 66%-79%) of the patients. Central, paracentral, subarticular, and foraminal migration was observed in 6% (95% CI, 3%-11%), 67% (95% CI, 60%-74%), 18% (95% CI, 13%-25%), and 9% (95% CI, 5%-14%) of the patients, respectively. A significant increase was observed in the incidence of rostral migration with increasing age (P = .048). A significant association was also noted between migration in the horizontal plane and increasing age (P = .01). A significant increase occurred in the incidence of foraminal extrusion with increasing age (P = .01). A significant association was found between migration in the vertical plane and horizontal plane; in patients with foraminal herniations, migration was always rostral (P extruded lumbar

  1. Plastibloc, a waste stabilization process with thermoplastic binders; Plastibloc procede de stabilisation des dechets par liants thermoplastiques

    Energy Technology Data Exchange (ETDEWEB)

    Levasseur, J.P.; Seguy, Y. [OTVD, Omnium de Traitements et de Valorisation des Dechets, 94 - Saint-Maurice (France)

    1997-12-31

    The Plastibloc process is used for the stabilization of various toxic wastes, such as municipal waste incineration residues. The residues are extruded, mixed with plastics issued from municipal wastes or common industrial wastes. The long term behaviour of the extruded material is analyzed and tests are reported concerning the ash extraction by water and salt diffusion in the plastic matrix

  2. Turning Renewable Resources into Recyclable Polymer: Development of Lignin-Based Thermoplastic

    Energy Technology Data Exchange (ETDEWEB)

    Saito, Tomonori [ORNL; Brown, Rebecca H [ORNL; Hunt, Marcus A [ORNL; Pickel, Deanna L [ORNL; Pickel, Joseph M [ORNL; Messman, Jamie M [ORNL; Baker, Frederick S [ORNL; Keller, Martin [ORNL; Naskar, Amit K [ORNL

    2012-01-01

    Productive uses of lignin, the third most abundant natural polymer, have been sought for decades. One especially attractive possibility is that of developing value-added products including thermoplastics based on lignin. This possibility warrants special attention due to growth of the modern biofuel industries. However, the polydisperse molecular weight and hyper-branched structure of lignin has hindered the creation of high-performance biopolymers. Here, we report the preparation and characterization of novel lignin-based, partially carbon-neutral thermoplastics. We first altered the molecular weight of lignin, either by fractionation with methanol, or by formaldehyde crosslinking. A crosslinking of lignin increases the molecular weight, exhibiting Mn = 31000 g/mol, whereas that of native lignin is 1840 g/mol. Tuning the molecular weight of lignin enabled successful preparation of novel lignin-derived thermoplastics, when coupled with telechelic polybutadiene soft-segments at proper feed ratios. Characteristic to thermoplastic rubbers, free-standing films of the resulting copolymers exhibit two-phase morphology and associated relaxations in the dynamic mechanical loss spectrum. To our knowledge this article is the first report to demonstrate phase immiscibility, melt-processibility, and biphasic morphology of soft and hard segments in a lignin-based copolymer for all feed ratios of two macromolecular components. The use of higher molecular weight lignin enhanced the resulting shear modulus due to efficient network formation of telechelic polybutadiene bridges. The storage modulus in the rubbery plateau region increased with increasing lignin content. The successful synthesis of novel lignin-based thermoplastics will open a new pathway to biomass utilization and will help conserve petrochemicals.

  3. Comparative study of apically extruded debris using one manual and two rotary instrumentation techniques for endodontic retreatment

    Directory of Open Access Journals (Sweden)

    Alper Kustarci

    2012-03-01

    Conclusion: All retreatment techniques produced extruded debris during endodontic retreatment; however, both rotary NiTi systems were associated with less apical extrusion than manual instrumentation with Hedström files.

  4. The effect of moisture content on physicochemical properties of extruded waxy and non-waxy rice flour.

    Science.gov (United States)

    Jongsutjarittam, Ornpicha; Charoenrein, Sanguansri

    2014-12-19

    The properties of waxy rice flour (WRF) and non-waxy rice flour (RF) were modified using an extrusion process with different feeding material moisture contents. WRF was more affected by the thermomechanical stress from extrusion; consequently, it had a lower glass transition temperature but higher water solubility index (WSI) indicating higher molecular degradation than extruded RF. The lower moisture content of the feeding flour caused more severe flour damage (coarser surface of the extruded flour) and lowered relative crystallinity compared to higher moisture content processing. Moreover, low moisture content processing led to complete gelatinization, whereas, partial gelatinization occurred in the higher moisture content extrusion. Consequently, the extruded flours had a lower peak viscosity and gelatinization enthalpy but a higher water absorption index and WSI than native flour. In conclusion, the rice flour type and the moisture content of the extrusion feeding flour affected the physicochemical properties of the extruded flour. Copyright © 2014 Elsevier Ltd. All rights reserved.

  5. Physical properties and sixth graders' acceptance of an extruded ready-to-eat sweetpotato breakfast cereal

    Science.gov (United States)

    Dansby, M. Y.; Bovell-Benjamin, A. C.

    2003-01-01

    Extruded ready-to-eat breakfast cereals (RTEBCs) were made from varying levels of sweetpotato flour (SPF), whole-wheat bran (WWB), and extrusion cooking. Moisture, protein, and ash contents were lower in the 100% SPF than the 100% WWB. Carbohydrate, beta-carotene, and ascorbic acid contents were higher in the 100% SPF. Fat, thiamin, riboflavin contents, bulk densities, and the water absorption index were similar for the cereals. However, the expansion ratio was highest in the 100% SPF cereal. The 100% WWB had the lightest color and most fibrous morphology. Extruded RTEBC containing 100% SPF and 75%/25% SPF/WWB were well-liked and acceptable to sixth graders attending an elementary school in Auburn, Alabama, but the 100% WWB was unacceptable.

  6. Strengthening mechanisms of indirect-extruded Mg–Sn based alloys at room temperature

    Directory of Open Access Journals (Sweden)

    Wei Li Cheng

    2014-12-01

    Full Text Available The strength of a material is dependent on how dislocations in its crystal lattice can be easily propagated. These dislocations create stress fields within the material depending on their intrinsic character. Generally, the following strengthening mechanisms are relevant in wrought magnesium materials tested at room temperature: fine-grain strengthening, precipitate strengthening and solid solution strengthening as well as texture strengthening. The indirect-extruded Mg–8Sn (T8 and Mg–8Sn–1Al–1Zn (TAZ811 alloys present superior tensile properties compared to the commercial AZ31 alloy extruded in the same condition. The contributions to the strengthen of Mg–Sn based alloys made by four strengthening mechanisms were calculated quantitatively based on the microstructure characteristics, physical characteristics, thermomechanical analysis and interactions of alloying elements using AZ31 alloy as benchmark.

  7. Effects of extruded corn on milk yield and composition and blood parameters in lactating dairy cows

    Directory of Open Access Journals (Sweden)

    Igino Andrighetto

    2010-01-01

    Full Text Available According to a 2x2 cross over design, fourteen Holstein dairy cows at 99±55 DIM were fed two diets containing 21.5% DM of either ground corn (GC or extruded corn (EC. Performance and metabolic profile were detected during the third week of each experimental period. DMI and milk yield were not affected by dietary treatments. Milk fat and protein percentage of EC diet were significantly (P<0.10 lower than those of GC diet. Probably the higher rumen degradability of starch from EC thesis modified the synthesis of specific fatty acids leading to a milk fat depression event. Diets did not influence blood parameters, except for lower values of total protein and glucose content in EC diet-fed cows. Results suggested that the dietary inclusion of extruded corn should not be used at the tested level of substitution.

  8. Extruded soybean and flaxseed enhance fat composition of milk for Parmigiano-Reggiano cheese

    Directory of Open Access Journals (Sweden)

    Andrea Formigoni

    2010-01-01

    Full Text Available Twenty Friesian dairy cows were used in an experimental trial to study the effects of extruded full-fat soybean and flaxseed dietary supplementation, at the level authorized by Consorzio of Parmigiano-Reggiano cheese(CPRC feeding guidelines (1.0 and 0.4 kg/cow/day, on milk production and fatty acid composition. Diet was typically based on alfalfa and mixed hays and cereals. Compared with the concentrations before trial start, CLA and DHA were significantly increased by dietary treatment. These results confirm that the inclusion of extruded full-fat soybean and flaxseed, in the amount authorized by CPRC rules, in the diet of dairy cows is a possible strategy to enhance milk fat composition.

  9. Diffusion Bonding and Post-Weld Heat Treatment of Extruded AZ91 Magnesium Alloys

    Directory of Open Access Journals (Sweden)

    Fei LIN

    2015-11-01

    Full Text Available The grain size of as-extruded AZ91 magnesium alloys was refined to 12.31 μm from 21.41 μm by recrystallization annealing. The vacuum diffusion welding of as-annealed AZ91 magnesium alloys was researched. The results showed that the maximum shear strength of joints reached 64.70 MPa in the situation of 10 MPa bonding pressure, 18 Pa vacuum degree, 470 °C bonding temperature and 90 min bonding time; both bonding temperature and time are the main influence factors on as-extruded AZ91 magnesium alloys diffusion welding. Then the diffusion welded specimens were annealed, and the shear strength of joints was further improved to 76.93 MPa.DOI: http://dx.doi.org/10.5755/j01.ms.21.4.9699

  10. Filament Winding of Co-Extruded Polypropylene Tapes for Fully Recyclable All-Polypropylene Composite Products

    Science.gov (United States)

    Cabrera, N. O.; Alcock, B.; Klompen, E. T. J.; Peijs, T.

    2008-01-01

    The creation of high-strength co-extruded polypropylene (PP) tapes allows the production of recyclable “all-polypropylene” (all-PP) composite products, with a large temperature processing window and a high fibre volume fraction. Available technologies for all-PP composites are mostly based on manufacturing processes such as thermoforming of pre-consolidated sheets. The objective of this research is to assess the potential of filament winding as a manufacturing process for all-PP composites made directly from co-extruded tapes or woven fabric. Filament wound pipes or rings were tested either by the split-disk method or a hydrostatic pressure test in order to determine the hoop properties, while an optical strain mapping system was used to measure the deformation of the pipe surfaces.

  11. The column strength of aluminum alloy 75S-T extruded shapes

    Science.gov (United States)

    Holt, Marshall; Leary, J R

    1946-01-01

    Because the tensile strength and tensile yield strength of alloy 75S-T are appreciably higher than those of the materials used in the tests leading to the use of the straight-line column curve, it appeared advisable to establish the curve of column strength by test rather than by extrapolation of relations determined empirically in the earlier tests. The object of this investigation was to determine the curve of column strength for extruded aluminum alloy 75S-T. In addition to three extruded shapes, a rolled-and-drawn round rod was included. Specimens of various lengths covering the range of effective slenderness ratios up to about 100 were tested.

  12. Cassava and turmeric flour blends as new raw materials to extruded snacks

    Directory of Open Access Journals (Sweden)

    Alessandra Mussato Spinello

    2014-02-01

    Full Text Available Short cooking time and ability to blend varieties of food ingredients have made extrusion cooking a medium for low-cost and nutritionally improved food products. The effect of moisture, extrusion temperature and amount of turmeric flour mixed with cassava flour on physical characteristic of puffed snacks was evaluated in this work. Extrusion process was carried out using a single-screw extruder in a factorial central composite design with four factors. Results showed effect of extrusion parameters on dependents variables. High expansion, low browning, low water solubility index, intermediate water absorption index and high crispness desirable characteristics to puffed snacks are obtained in conditions of 12% moisture, 5% turmeric flour, 105º C of temperature and 250 rpm of screw speed. These paper point to the potential still unexplored of the use of flours of cassava and turmeric as raw materials in the development of extruded puffed snacks.

  13. Comparison of Maize Silage-based Diets for Dairy Cows Containing Extruded Rapeseed Cake or Extruded Full-fat Soybean as Major Protein Sources

    Directory of Open Access Journals (Sweden)

    Jiří Třináctý

    2016-01-01

    Full Text Available The trial was carried out on four Holstein cows with initial milk yield of 27.3 ± 1.7 kg.day−1. Cows were divided into two groups – the first was fed a diet based on extruded rapeseed cake (D-ERC, the second one was fed a diet based on extruded full-fat soybean (D-EFFS, both diets contained maize silage and meadow hay. The experiment was divided into 4 periods of 42 days. Intake of dry matter, crude protein and NEL was not affected by the treatment (P > 0.05 while the intake of PDIA, PDIN and PDIE was lower in D-ERC than in D-EFFS (P < 0.05. Milk yield in D-ERC (22.6 kg.d−1 was lower than in D-EFFS (24.7 kg.d−1, P < 0.001 while concentration of milk fat and protein were reverse (P < 0.05. Smaller portion of essential AADI in crude protein intake (CPI in D-ERC resulted in lower efficiency of CPI utilization for milk protein synthesis in comparison to D-EFFS being 313 and 327 g.kg−1, respectively (P < 0.01. Concentration of AA in blood plasma was not affected by the type of diet except of His and Ile that were higher in D-EFFS (P < 0.01.

  14. Microstructure, mechanical properties, bio-corrosion properties and cytotoxicity of as-extruded Mg-Sr alloys.

    Science.gov (United States)

    Zhao, Chaoyong; Pan, Fusheng; Zhang, Lei; Pan, Hucheng; Song, Kai; Tang, Aitao

    2017-01-01

    In this study, as-extruded Mg-Sr alloys were studied for orthopedic application, and the microstructure, mechanical properties, bio-corrosion properties and cytotoxicity of as-extruded Mg-Sr alloys were investigated by optical microscopy, scanning electron microscopy with an energy dispersive X-ray spectroscopy, X-ray diffraction, tensile and compressive tests, immersion test, electrochemical test and cytotoxicity test. The results showed that as-extruded Mg-Sr alloys were composed of α-Mg and Mg 17 Sr 2 phases, and the content of Mg 17 Sr 2 phases increased with increasing Sr content. As-extruded Mg-Sr alloy with 0.5wt.% Sr was equiaxed grains, while the one with a higher Sr content was long elongated grains and the grain size of the long elongated grains decreased with increasing Sr content. Tensile and compressive tests showed an increase of both tensile and compressive strength and a decrease of elongation with increasing Sr content. Immersion and electrochemical tests showed that as-extruded Mg-0.5Sr alloy exhibited the best anti-corrosion property, and the anti-corrosion property of as-extruded Mg-Sr alloys deteriorated with increasing Sr content, which was greatly associated with galvanic couple effect. The cytotoxicity test revealed that as-extruded Mg-0.5Sr alloy did not induce toxicity to cells. These results indicated that as-extruded Mg-0.5Sr alloy with suitable mechanical properties, corrosion resistance and good cytocompatibility was potential as a biodegradable implant for orthopedic application. Copyright © 2016 Elsevier B.V. All rights reserved.

  15. Microstructures, mechanical and corrosion properties and biocompatibility of as extruded Mg–Mn–Zn–Nd alloys for biomedical applications

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, Ying-Long, E-mail: ylzhou@fosu.edu.cn [Department of Mechatronics Engineering, Foshan University, Foshan 528000, Guangdong (China); Li, Yuncang [Institute for Frontier Materials, Deakin University, Victoria 3217 (Australia); Luo, Dong-Mei [Department of Civil Engineering, Foshan University, Foshan 528000, Guangdong (China); Ding, Yunfei; Hodgson, Peter [Institute for Frontier Materials, Deakin University, Victoria 3217 (Australia)

    2015-04-01

    Extruded Mg–1Mn–2Zn–xNd alloys (x = 0.5, 1.0, 1.5 mass %) have been developed for their potential use as biomaterials. The extrusion on the alloys was performed at temperature of 623 K with an extrusion ratio of 14.7 under an average extrusion speed of 4 mm/s. The microstructure, mechanical property, corrosion behavior and biocompatibility of the extruded Mg–Mn–Zn–Nd alloys have been investigated in this study. The microstructure was examined using X-ray diffraction analysis and optical microscopy. The mechanical properties were determined from uniaxial tensile and compressive tests. The corrosion behavior was investigated using electrochemical measurement. The biocompatibility was evaluated using osteoblast-like SaOS2 cells. The experimental results indicate that all extruded Mg–1Mn–2Zn–xNd alloys are composed of both α phase of Mg and a compound of Mg{sub 7}Zn{sub 3} with very fine microstructures, and show good ductility and much higher mechanical strength than that of cast pure Mg and natural bone. The tensile strength and elongation of the extruded alloys increase with an increase in neodymium content. Their compressive strength does not change significantly with an increase in neodymium content. The extruded alloys show good biocompatibility and much higher corrosion resistance than that of cast pure Mg. The extruded Mg–1Mn–2Zn–1.0Nd alloy shows a great potential for biomedical applications due to the combination of enhanced mechanical properties, high corrosion resistance and good biocompatibility. - Highlights: • Extruded Mg–1Mn–2Zn–xNd alloys exhibit very fine microstructures. • Extrusion greatly improves the tensile property and corrosion behavior of alloys. • Tensile strength and ductility of the extruded alloys increase with Nd content. • Increase of Nd does not significantly alter the corrosion resistance. • Mg–1Mn–2Zn–1Nd alloy shows a great potential for biomedical applications.

  16. Solute segregation and texture modification in an extruded magnesium alloy containing gadolinium

    International Nuclear Information System (INIS)

    Stanford, N.; Sha, G.; Xia, J.H.; Ringer, S.P.; Barnett, M.R.

    2011-01-01

    The alloy Mg-1.5Gd has been extruded at different temperatures to produce two significantly different textures. At lower extrusion temperatures there was significant solute clustering in the matrix, coupled with segregation of solute to the grain boundaries. At higher temperatures these two phenomena were both less pronounced. It is suggested here that segregation of solute to the grain boundaries plays a significant role in the texture modification effect that rare earth elements have in magnesium alloys.

  17. Spontaneous Remission of a Big Subligamentous Extruded Disc Herniation: Case Report and Review of the Literature

    OpenAIRE

    ?iti?li, Veli; ?brahimo?lu, Muhammet

    2015-01-01

    Spontaneous Regression of a Big Subligamentous Extruded Disc Herniation: Case Report And Review of The Literature The most efficient method for the treatment of lumbar disc herniation is still controversial. The most important aspect is the application of the suitable conservative or surgical treatment to the right patient at the right time. In lumbar disc herniation patients, one must not precipitate except for cases that require surgical indications as in cauda equina syndrome, evolutive mo...

  18. Digestibility of extruded proteins and metabolic transit of N ε -carboxymethyllysine in rats.

    Science.gov (United States)

    Alamir, Issam; Niquet-Leridon, Céline; Jacolot, Philippe; Rodriguez, Camille; Orosco, Martine; Anton, Pauline M; Tessier, Frédéric J

    2013-06-01

    Milk proteins are frequently used as supplements in fortified foods. However, processing produces chemical changes which likely affect the nutritional advantage. This study was intended to explore the possible difference in digestibility between extruded and non-extruded caseins and how the dietary N (ε) -carboxymethyllysine (CML) is metabolised. Normal rats were randomized into either an extruded protein diet (EP) or the same with unextruded proteins (UEP), for two periods of 2 weeks at 7 to 9 and 11 to 13 weeks of age. However, no difference in protein digestibility was detected between the two diets, either in young or in adult animals, despite a 9.4-fold higher level of CML and an 8.5-fold higher level of lysinoalanine in the EP than in the UEP. No diet-related changes were observed in plasma CML, either protein bound or free. Amounts of 38 and 48 % of the orally absorbed CML were excreted in urine and faeces, respectively, in UEP-fed rats. Lower rates of excretion were found in the EP-fed rats (23 and 37 %, respectively). A second animal study using a single oral dose of free CML (400 μg/rat) was set up to measure the systemic concentration of CML every hour from 0 to 4 h. It revealed that protein-bound CML was not affected by the oral dose of CML, and the highest free CML level found in the circulation was 600 ng/mL. Extruded proteins, therefore, appear to be well digested, and CML rapidly eliminated. Since its elimination is, however, incomplete, the question of its biodistribution and metabolism remains open.

  19. Extrusion Conditions and Amylose Content Affect Physicochemical Properties of Extrudates Obtained from Brown Rice Grains

    Directory of Open Access Journals (Sweden)

    Rolando José González

    2013-01-01

    Full Text Available The utilization of whole grains in food formulations is nowadays recommended. Extrusion cooking allows obtaining precooked cereal products and a wide range of ready-to-eat foods. Two rice varieties having different amylose content (Fortuna 16% and Paso 144, 27% were extruded using a Brabender single screw extruder. Factorial experimental design was used to study the effects of extrusion temperature (160, 175, and 190°C and grits moisture content (14%, 16.5%, and 19% on extrudate properties. Specific mechanical energy consumption (SMEC, radial expansion (E, specific volume (SV, water absorption (WA, and solubility (S were determined on each extrudate sample. In general, Fortuna variety showed higher values of SMEC and S (703–409 versus 637–407 J/g; 33.0–21.0 versus 20.1–11.0%, resp. than those of Paso 144; on the contrary SV (8.64–3.47 versus 8.27–4.53 mL/g and WA tended to be lower (7.7–5.1 versus 8.4–6.6 mL/g. Both varieties showed similar values of expansion rate (3.60–2.18. Physical characteristics depended on extrusion conditions and rice variety used. The degree of cooking reached by Paso rice samples was lower than that obtained for Fortuna. It is suggested that the presence of germ and bran interfered with the cooking process, decreasing friction level and broadening residence time distribution.

  20. Do the Sealer Solvents Used Affect Apically Extruded Debris in Retreatment?

    Science.gov (United States)

    Çanakçi, Burhan Can; Er, Ozgur; Dincer, Asiye

    2015-09-01

    We evaluated apically extruded debris in the retreatment of root canals filled with different root canal sealers and gutta-percha using different solvents. Ninety human mandibular central and lateral teeth were prepared using the Reciproc #25 .08 nickel-titanium system (VDW GmbH, Munich, Germany) and were divided randomly into 6 groups. In groups 1, 2, and 3, root canals were filled with epoxy resin-based sealer and gutta-percha, and in groups 4, 5, and 6, root canals were filled with zinc oxide-eugenol-based sealer and gutta-percha. Each tooth was placed in a glass vial experimental apparatus. All root canal fillings were removed with the ProTaper Retreatment nickel-titanium system (Dentsply Maillefer, Ballaigues, Switzerland). During the retreatment procedure, in group 1, Resosolv (Pierre Rolland, Merignac, France) was used; in group 4, Endosolv E (Septodont, Paris, France) was used; and in groups 2 and 5, Guttasolv (Septodont) was used as the solvent. In the control groups (groups 3 and 6), no solvent was used. Reciproc #40 .06 was used for the final preparation. The times required for retreatments were recorded. The weight of the extruded debris and the time required for retreatment were decreased significantly in the groups in which a solvent that was intended specifically for the root canal sealer was used (groups 1 and 4). In the Guttasolv groups (groups 2 and 5), the amount of apically extruded debris and the time required decreased for both root canal sealers. The amount of apically extruded debris and the duration of retreatment were reduced by the use of a solvent specific to the sealer compared with a gutta-percha solvent or no solvent. Copyright © 2015 American Association of Endodontists. Published by Elsevier Inc. All rights reserved.

  1. Request Twin Screw Extruder to Enhance DoD Interested Polymer Nanocomposite Research and STEM Program

    Science.gov (United States)

    2016-09-25

    Haake Polylab OS 16, Rheomix 600 melt compounding and MiniJet II inject molding for composite fabrication/ processing , and TA-Q50 TGA, TA-Q800 DMA, Zeiss...MiniJet II inject molding have provided basic equipment for polymer nanocomposite processing and molding . However, the melt compounding mixer is...industrial manufacturing , the twin screw extruder will provide greater potential to translate the lab research to industrial manufacturing process

  2. Ultrasonically Improved Sieving of Food Materials for Manufacturing of Direct Expanded Extrudates

    OpenAIRE

    Brnčić, Mladen; Bradač, Ines; Tripalo, Branko; Ježek, Damir; Obradović, Valentina; Karlović, Sven; Bosiljkov, Tomislav

    2009-01-01

    Particle size distribution of raw materials plays an important role in extrusion process during direct expanded extrudates manufacturing. In most of the food industries all types of fl ours come in a production plant packed in bags with certain checkmarks that consist of average size of particles expressed in μm. That particle size range is very relative, because mostly it means that size of most frequent particles is expressed. During extrusion processing of corn fl our and whey or soy pr...

  3. Joining of aluminum and long fiber thermoplastic (LFT) composites

    Science.gov (United States)

    Kulkarni, Rahul R.

    Metal/polymer joints are used in variety of areas: aerospace, automotive, prosthetic devices, electronic packaging, etc. The present study involves a tailcone, which is currently made of aluminum and a new design will involve a joint between aluminum and long fiber thermoplastic (LFT) composite. The new tailcones were processed by insert molding, also called as extrusion-compression molding. Finite element (FE) models were used to obtain a temperature profile during cooling of tailcone from processing and to estimate thermal stresses generated. Experimental verification of the temperature profile was obtained by IR thermography. It was observed that the LFT part of the tailcone cooled faster than aluminum. During the cooling of the tailcone, the aluminum insert acted as a heat sink because of the large difference between the thermal conductivities of aluminum and the LFT composite. Thermal stresses computed were 2.5 MPa and 12 MPa in the case of beaded and threaded insert tailcones, respectively. Static pullout tests were done to obtain an insight into the failure mechanisms of the joint between aluminum and LFT composite. Both the tailcone configurations, with beaded and threaded inserts, showed about the same average peak load, 96 kN. Radiographic and metallographic studies showed that the damage at the interface between aluminum and LFT composite occurred in the form of microcracks, followed by complete separation normal to the stress axis. The tailcones housed in projectiles were test fired and it was found that the HBTs disintegrated immediately after they came out of the barrel. A new design was proposed to overcome the drawbacks of the HBTs, called filled-back tailcone (FBT). Static pullout tests on FBTs showed no failure of the tailcones, which was in accord with the test firing where tailcone did not fail. The study of aluminum/LFT composite interfaces was extended into the realm of laminated composites. Laminated composites were made in the form of

  4. Evaluation of apically extruded debris in conventional and rotary instrumentation techniques.

    Science.gov (United States)

    Bidar, Maryam; Rastegar, Akbar Fallh; Ghaziani, Pari; Namazikhah, M Sadegh

    2004-09-01

    The purpose of this in vitro study was to compare two common techniques, conventional and rotary instrumentation, in debris extrusion. Two hundred mature human teeth with mature apices and less than 15 degrees of root curvature as determined by Schneider's method were selected for use. Teeth were randomly divided into four groups of 50 teeth each and prepared using step-back instrumentation and profile 4 percent Taper Series 29 rotary system at three different speeds: 1,000 rpm, 8,000 rpm and 24,000 rpm. All of the speeds were reduced by contra angle to 1/6 rpm. Extruded debris were collected on pre-weighed vials containing distilled water through the apical foramen during instrumentation. The vials were then dried in a microwave oven at 150 degrees Celsius and weighed again. The difference was recorded as "the weight of the extruded debris." Eight control vials, two for each group, were weighed and filled with distilled water, dried, and reweighed. The mean weight of extruded debris for each group was statistically analyzed. T-student, unilateral variance analysis and Pearson tests were used in this study. Step-back instrumentation (Group 1) produced significantly more debris than other groups. The difference in the amount of debris produced among rotary groups was not significant. Rotary technique could reduce the amount of debris extrusion.

  5. Establishment of a Molding Procedure to Facilitate Formulation Development for Co-extrudates.

    Science.gov (United States)

    Eder, Simone; Beretta, Michela; Witschnigg, Andreas; Koutsamanis, Ioannis; Eggenreich, Karin; Khinast, Johannes G; Koscher, Gerold; Paudel, Amrit; Nickisch, Klaus; Friedrich, Maika; Froehlich, Eleonore; Roblegg, Eva

    2017-11-01

    Co-extrusion offers a number of advantages over conventional manufacturing techniques. However, the setup of a co-extrusion line is cost- and time-intense and formulation development is challenging. This work introduces a novel procedure to test the applicability of a co-extruded reservoir-type system at an early product development stage. We propose vacuum compression molding (VCM), a fast procedure that requires only small material amounts, for the manufacturing of cylindrical reservoir-type system. To this end, the commercially available co-extruded product NuvaRing ® and variations thereof were used as test systems. All VCM systems showed a homogeneous skin thickness that adhered well to the core, thereby providing a precise core/skin interface. As drug release is a key criterion for pharmaceutical products, a modified in vitro dissolution method was set up to test the VCM systems. The drug release from the VCM systems was in the same order of magnitude as the corresponding co-extruded strands and followed the same release kinetics. Moreover, the VCM systems were capable of indicating the relative effect of formulation-related modifications on drug release. Overall, this shows that this system is a powerful tool that facilitates formulation tailoring and co-extrusion process setup at the earliest stage.

  6. Performance of calves submitted to protocols using extruded or ground starter

    Directory of Open Access Journals (Sweden)

    Amália Saturnino Chaves

    2014-10-01

    Full Text Available Feed processing can affect rumen development in new born calves, and potentially define animal performance. Two feed management systems, extruded starter (Ruter with possible early weaning and ground starter (control, were evaluated in thirty-two Holstein calves (16 females and 16 males. Animals were randomly assigned to the treatments using a randomized block design with birth weight as a covariate. They were weaned when starter intake reached 800 g for two consecutive days. Twenty-one days after the weaning, males were slaughtered and the stomach compartments were isolated. Rumen and omasum fragments were processed for morphological evaluation. Animal performance, clinical condition and stomach compartment weight did not differ between the treatments (P> 0.05, despite weaning weight of animals receiving extruded starter being 5.68% higher than the control animals. Extruded starter stimulated cell proliferation of the ruminal epithelium (P <0.05, but did not affect the dimensions of the papillary rumen and omasum mitotic index (MI. The Ruter feeding system was potentially beneficial for weight gain and morphofunctional rumen development in lactating animals; however, this treatment did not allow early weaning as proposed by the feeding system.

  7. Colonic and systemic effects of extruded whole-grain sorghum consumption in growing Wistar rats.

    Science.gov (United States)

    Llopart, Emilce E; Cian, Raúl E; López-Oliva, Muñoz María Elvira; Zuleta, Ángela; Weisstaub, Adriana; Drago, Silvina R

    2017-10-01

    Colonic effects of extruded whole-grain sorghum diets were evaluated using a model of growing rats. In all, twenty-four male Wistar rats were fed control (C), extruded white sorghum (EWS) or red sorghum (ERS). Consumption of sorghum diets showed satiety properties, with reduction of caecal pH, and lower activity of β-glucosidase and β-glucuronidase enzymes. Decreased copper zinc superoxide dismutase and manganese superoxide dismutase and increased catalase and glutathione peroxidase levels were observed in colonic mucosa. The induction of antioxidant enzymes occurred through the activation of the nuclear factor erythroid 2-related factor 2 protein and its subsequent translocation into the nucleus. ERS was able to decrease the proliferation of proximal mucosa of colon, demonstrating a possible effect against colorectal tumourigenesis. EWS increased proliferation and also apoptosis, ensuring the re-establishment of homoeostasis of the colonic mucosa. No antioxidant systemic effect (serum or hepatic level) was observed. It is likely that despite the extrusion the low bioavailability of the phenolic compounds of sorghum diets caused them to exert mainly acute effects at the colon level. Extruded whole-grain sorghum is a good functional ingredient that might be promising in dietary prevention of intestinal diseases.

  8. Effects of Different Rotary Files Combined with Different Irrigation Needles on Apically Extruded Debris.

    Science.gov (United States)

    Uzunoglu, Emel; Turker, Sevinc Aktemur; Görduysus, Melahat

    2015-01-01

    The aim of this study was to compare the apically extruded debris associated with ProTaper Next and OneShape Apical files using two different irrigation needles, open-ended and closed-ended (Max-I-Probe). Forty-eight mandibular premolars were assigned to four groups (n=12) as follows: Group PTN-SN: Root canal was prepared with ProTaper Next (PTN) and irrigated with open-ended standard needle; Group PTN-MP: Root canal was prepared with PTN and irrigated with Max-I-Probe; Group OSA-SN: Root canal was prepared with OneShape Apical (OSA) and irrigated with open-ended needle; Group OSA-MP: Root canal was prepared with OSA and irrigated with Max-I-Probe. Debris extruded during instrumentation was collected into pre-weighed Eppendorf tubes. After storage in an incubator at 70 °C for 5 days, the Eppendorf tubes were weighed to obtain the final weight with extruded debris. The difference between pre-and post-debris weights was calculated and statistical analysis was performed using Kruskal-Wallis and Mann-Whitney U tests (pextruded debris (p>0.05). OneShape Apical and ProTaper Next resulted in extrusion of debris beyond the apical foramen, regardless of needle tip.

  9. Experimental Studies on Dynamic Mechanical Behaviors and Anti-Projectile Capabilities of Extruded Magnesium Alloy

    Science.gov (United States)

    Fan, Yafu; Zhao, Baorong

    Dynamic mechanical behaviors of Mg-Gd-Y series extruded magnesium alloy and its σ-ɛcurves are measured by using of Hopkinson pressure bar technique. According to the concept of efficiency of absorption energy, this thesis compares Mg-Gd-Y series extruded alloy with ZK60 extruded magnesium alloy. Being obtained similitude numbers by means of normalizing processing for governing equations of the continuum mechanics and according to the viewpoint of equal density of area, the comparative experiment of anti-projectile capabilities is elaborately designed between Mg-Gd-Y alloy and the 7A52 aluminum alloy. The result has validated that anti-projectile capability of Mg-Gd-Y alloy is better than those of 7A52 alloy under the condition of equal density of area. The relative technique approaches for improving anti-projectile capability of Mg-Gd-Y alloy are put forward making use of similitude numbers. Finally, the basic characters of effect of adiabatic shear are revealed by micro analysis.

  10. Processing and characterization of extruded breakfast meal formulated with broken rice and bean flour

    Directory of Open Access Journals (Sweden)

    Ana Vânia Carvalho

    2012-09-01

    Full Text Available The objective of this work was to develop an extruded breakfast product containing broken rice and split old beans and to verify the influence of the extrusion process on their physicochemical, technological, and sensory characteristic. The final product had a protein content of 9.9 g.100 g-1, and therefore it can be considered a good source of proteins for children and teenagers. The dietary fiber content of the final edible product was 3.71 g.100 g-1. Therefore, the breakfast meal may be considered as a source of dietary fiber according to Brazilian law . As for the technological properties, the extruded product presented an expansion index of 8.89 and apparent density of 0.25 g.cm-3. With regard to the sensory analysis, the acceptance average was ranked between 6.8 and 7.7, corresponding to the categories "liked slightly" and "liked very much". With regard to purchase intention, 79% of the panelists said they would certainly or possibly purchase the product. Broken rice and split old beans are interesting alternatives for the elaboration of extruded breakfast products presenting good nutritional, technological, and sensory qualities.

  11. Open segmental fracture of both bone forearm and dislocation of ipsilateral elbow with extruded middle segment radius

    Directory of Open Access Journals (Sweden)

    Pawan Kumar

    2013-01-01

    Full Text Available Extruded middle segment of radius with open segmental fracture both bone forearm and dislocation of ipsilateral elbow is a rare injury. A 12-year-old child presented to us within 4 hours following fall from tree. The child′s mother was carrying a 12-cm-long extruded soiled segment of radius. The extruded bone was thoroughly washed. The medullary cavity was properly syringed with antiseptic solution. The bone was autoclaved and put in the muscle plane of the distal forearm after debridement of the wound. After 5 days, a 2.5-mm K-wire was introduced by retrograde method into the proximal radius by passing through the extruded segment. Another 2.5-mm K-wire was passed in ulna. The limb was evaluated clinicoradiologically every 2 weeks. The wound was healed by primary intention. At 4 months, the reposed bone appeared less dense radiologically and K-wire seemed to be out of the bone. In the subsequent months, the roentgenograms show remodeling of the extruded fragment. After 20 weeks, the K-wires were removed (first ulnar and then radial. Complete union was achieved with full range of movement except loss of few degrees of extension of elbow and thumb. This case is reported to show a good outcome following successful incorporation of an extruded segment of radius in an open fracture.

  12. Open segmental fracture of both bone forearm and dislocation of ipsilateral elbow with extruded middle segment radius.

    Science.gov (United States)

    Kumar, Pawan; Manjhi, Lal Bahadur; Rajak, Ramesh Lal

    2013-05-01

    Extruded middle segment of radius with open segmental fracture both bone forearm and dislocation of ipsilateral elbow is a rare injury. A 12-year-old child presented to us within 4 hours following fall from tree. The child's mother was carrying a 12-cm-long extruded soiled segment of radius. The extruded bone was thoroughly washed. The medullary cavity was properly syringed with antiseptic solution. The bone was autoclaved and put in the muscle plane of the distal forearm after debridement of the wound. After 5 days, a 2.5-mm K-wire was introduced by retrograde method into the proximal radius by passing through the extruded segment. Another 2.5-mm K-wire was passed in ulna. The limb was evaluated clinicoradiologically every 2 weeks. The wound was healed by primary intention. At 4 months, the reposed bone appeared less dense radiologically and K-wire seemed to be out of the bone. In the subsequent months, the roentgenograms show remodeling of the extruded fragment. After 20 weeks, the K-wires were removed (first ulnar and then radial). Complete union was achieved with full range of movement except loss of few degrees of extension of elbow and thumb. This case is reported to show a good outcome following successful incorporation of an extruded segment of radius in an open fracture.

  13. Influence of enzymatic extrusion liquefaction pretreatment for Chinese rice wine on the volatiles generated from extruded rice.

    Science.gov (United States)

    Xu, Enbo; Li, Hongyan; Wu, Zhengzong; Wang, Fang; Xu, Xueming; Jin, Zhengyu; Jiao, Aiquan

    2015-01-01

    Volatile compounds in enzymatic extruded rice, produced under different conditions of varying barrel temperature (BT), α-amylase concentration (AC) and moisture content (MC), were extracted and identified by headspace solid phase microextraction (HS-SPME) and gas chromatography-linked mass spectrometry (GC-MS). Statistical analyses reflected that the Maillard reaction could be inhibited both by the mild extrusion conditions and the enhanced hydrolysis caused by thermostable α-amylase. Relative amounts of total volatiles in enzymatic extruded rice were far less than those in severe processed extruded rice. Reverse-phase high-performance liquid chromatography (RP-HPLC) showed that the amino acids (AAs) involved in Maillrad reaction were utmostly preserved in extruded rice with highest amylase concentration by comparison of total AA content of different extrudates. These results suggest that enzymatic extrusion liquefaction is an effective way to control the generation of volatiles from extruded rice for Chinese rice wine production. © 2014 Institute of Food Technologists®

  14. Rumen fermentation and nutrient flow to the omasum in Holstein cows fed extruded canola seeds treated with or without lignosulfonate

    Directory of Open Access Journals (Sweden)

    Wallacy Barbacena Rosa dos Santos

    2012-07-01

    Full Text Available Four multiparous Holstein cows averaging 548 kg of body weight and 74 d in lactation were used in a Latin square design with four 21-d experimental periods to determine effects of feeding extruded versus non-extruded canola seed, with or without 50 g/kg lignosulfonate on rumen fermentation, nutrient flow to the omasum, and degradability of dry matter (DM and N of each diet. The DM effective degradability increased with extrusion and lignosulfonate treatment had no effect. The effective degradability of N was similar between diets. Lignosulfonate treatment of extruded versus non-extruded canola seeds decreased ruminal and total tract apparent digestibility of organic matter. The lowest apparent ruminal and highest intestinal digestibilities of protein, expressed as a percentage of N intake were observed for cows fed extruded canola seeds without lignosulfonate. Lignosulfonate treatment and extrusion had no effect on pH and concentrations of ammonia N and volatile fatty acids in the rumen. Results suggest that extruded canola seed untreated with formaldehyde may stimulate efficiency of microbial protein synthesis and is an effective means of increasing the availability of protein in the small intestine without affecting the total tract apparent digestibility of protein.

  15. Generating Autoclave-Level Mechanical Properties with Out-of-Autoclave Thermoplastic Placement of Large Composite Aerospace Structures Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Out-of-autoclave thermoplastic tape/tow placement (TP-ATP) is nearing commercialization but suffers a moderate gap in mechanical properties compared with laminates...

  16. A thermo-viscoelastic approach for the characterization and modeling of the bending behavior of thermoplastic composites – Part II

    NARCIS (Netherlands)

    Ropers, Steffen; Sachs, Ulrich; Kardos, Marton; Osswald, Tim A.

    2017-01-01

    A proper description of the bending behavior is crucial to obtain accurate forming simulations, especially for continuous fiber-reinforced thermoplastic composites. These materials exhibit a highly temperature and bending-curvature dependent bending stiffness. These dependencies make the property

  17. Generating Autoclave-Level Mechanical Properties with Out-of-Autoclave Thermoplastic Placement of Large Composite Aerospace Structures, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — Out-of-autoclave thermoplastic tape/tow placement (TP-ATP) is nearing commercialization but suffers a moderate gap in mechanical properties compared with laminates...

  18. Effects of forage type and extruded linseed supplementation on methane production and milk fatty acid composition of lactating dairy cows.

    Science.gov (United States)

    Livingstone, K M; Humphries, D J; Kirton, P; Kliem, K E; Givens, D I; Reynolds, C K

    2015-06-01

    Replacing dietary grass silage (GS) with maize silage (MS) and dietary fat supplements may reduce milk concentration of specific saturated fatty acids (SFA) and can reduce methane production by dairy cows. The present study investigated the effect of feeding an extruded linseed supplement on milk fatty acid (FA) composition and methane production of lactating dairy cows, and whether basal forage type, in diets formulated for similar neutral detergent fiber and starch, altered the response to the extruded linseed supplement. Four mid-lactation Holstein-Friesian cows were fed diets as total mixed rations, containing either high proportions of MS or GS, both with or without extruded linseed supplement, in a 4×4 Latin square design experiment with 28-d periods. Diets contained 500 g of forage/kg of dry matter (DM) containing MS and GS in proportions (DM basis) of either 75:25 or 25:75 for high MS or high GS diets, respectively. Extruded linseed supplement (275 g/kg ether extract, DM basis) was included in treatment diets at 50 g/kg of DM. Milk yields, DM intake, milk composition, and methane production were measured at the end of each experimental period when cows were housed in respiration chambers. Whereas DM intake was higher for the MS-based diet, forage type and extruded linseed had no significant effect on milk yield, milk fat, protein, or lactose concentration, methane production, or methane per kilogram of DM intake or milk yield. Total milk fat SFA concentrations were lower with MS compared with GS-based diets (65.4 vs. 68.4 g/100 g of FA, respectively) and with extruded linseed compared with no extruded linseed (65.2 vs. 68.6 g/100 g of FA, respectively), and these effects were additive. Concentrations of total trans FA were higher with MS compared with GS-based diets (7.0 vs. 5.4 g/100 g of FA, respectively) and when extruded linseed was fed (6.8 vs. 5. 6g/100 g of FA, respectively). Total n-3 FA were higher when extruded linseed was fed compared with no

  19. Wood-thermoplastic composites manufactured using beetle-killed spruce from Alaska

    Science.gov (United States)

    V. Yadama; Eini Lowell; N. Petersen; D. Nicholls

    2009-01-01

    The primary objectives of the study were to characterize the critical properties of wood flour produced using highly deteriorated beetle-killed spruce for wood-plastic composite (WPC) production and evaluate important mechanical and physical properties of WPC extruded using an industry standard formulation. Chemical composition analysis indicated no significant...

  20. Tensile and elastic properties of thermoplastic elastomers based on PTMO and tetra-amide units

    NARCIS (Netherlands)

    Krijgsman, J.; Gaymans, R.J.

    2004-01-01

    The tensile and elastic properties of melt spun threads of segmented copolymers based on T6T6T-dimethyl (5–16 wt%) and PTMO1000/DMT of different lengths (3000–10,000 g/mol) are very good. Stress–strain measurements show that extruded threads of these polymers have high fracture strains (>1000%) and

  1. Raw, extruded and expanded pea (Pisum sativum in dairy cows diets

    Directory of Open Access Journals (Sweden)

    Gianfranco Piva

    2010-01-01

    Full Text Available The objective of the study was to evaluate the nutritive value of raw, extruded or expanded peas relative to soybean meal in lactating dairy cows feeding. Twenty four Italian Holstein cows (8 primiparous and 16 pluriparous, 604 ± 109 kg body weight, 34.5 ± 2.5 kg/d milk yield, were randomly assigned to four dietary treatments in a 4x4 Latin square arrangement with periods of four weeks and washout period of seven days. Diets were fed ad libitum(5% orts. The bulk of the base diet on a dry matter basis was corn silage (31.2%, alfalfa hay (16.7%, grass hay (4.1%, protein supplement (10.3%, whole cotton seed (8.5%, corn and barley mix (24.9%, soybean meal (3.4% and calcium soap (0.9%. The pea (2.5 kg/cow/day partially replaced the soybean meal and totally replaced the barley meal of the base diet. The unprocessed or differently processed pea did not affect the dry matter intake. The extruded pea group had a 3.2% increase (P< 0.05 of the milk yield compared to the control group. When estimated as contrast analysis, the technological treatment (extruded or expanded on peas did not modify the milk yield and composition. Among pea diets, animal fed the extruded pea had the higher (P< 0.05 milk protein content, although not different than that of the control group. The rumen acetate was reduced (P< 0.05 and the butyrate and valerate were increased (P< 0.05 in animals fed extruded pea compared to the control. No differences were observed among feeding groups on blood parameters except for the cholesterol level higher (P< 0.05 in animals fed the expanded pea diet. There were no effects of diets on milk rennet coagulation characteris- tics. Results support the partial substitution of soybean meal and the total substitution of barley meal with peas in diets for lactating cows with no negative effects on milk yield and composition.

  2. An Integrated Approach Linking Process to Structural Modeling With Microstructural Characterization for Injections-Molded Long-Fiber Thermoplastics

    Energy Technology Data Exchange (ETDEWEB)

    Nguyen, Ba Nghiep; Bapanapalli, Satish K.; Smith, Mark T.; Kunc, Vlastimil; Frame, Barbara; Norris, Robert E.; Phelps, Jay; Tucker III, Charles L.; Jin, Xiaoshi; Wang, Jin

    2008-09-01

    The objective of our work is to enable the optimum design of lightweight automotive structural components using injection-molded long fiber thermoplastics (LFTs). To this end, an integrated approach that links process modeling to structural analysis with experimental microstructural characterization and validation is developed. First, process models for LFTs are developed and implemented into processing codes (e.g. ORIENT, Moldflow) to predict the microstructure of the as-formed composite (i.e. fiber length and orientation distributions). In parallel, characterization and testing methods are developed to obtain necessary microstructural data to validate process modeling predictions. Second, the predicted LFT composite microstructure is imported into a structural finite element analysis by ABAQUS to determine the response of the as-formed composite to given boundary conditions. At this stage, constitutive models accounting for the composite microstructure are developed to predict various types of behaviors (i.e. thermoelastic, viscoelastic, elastic-plastic, damage, fatigue, and impact) of LFTs. Experimental methods are also developed to determine material parameters and to validate constitutive models. Such a process-linked-structural modeling approach allows an LFT composite structure to be designed with confidence through numerical simulations. Some recent results of our collaborative research will be illustrated to show the usefulness and applications of this integrated approach.

  3. The effect of cocoa (Theobroma cacao L on the basic color stability of thermoplastic nylon resin dentures

    Directory of Open Access Journals (Sweden)

    Amiyatun Naini

    2011-11-01

    Full Text Available Nylon thermoplastic resin is material of choice for the making of flexible. This denture do not use wire retention, but has the physical properties of water absorption. In the oral cavity, it will always be in contact with food and beverages consumed. One of the foods that are consumed by the public is chocolate. This study aimed to determine the effect of cocoa (Theobroma cacao L on color stability of the thermoplastic nylon denture base. The study sample was thermoplastic nylon (valplast with a size of 10x10x2 mm soaked in the chocolate solution for 7 and 14 days. As the control, the sample soaked with distilled water. The color testing stability used was densitometer. There were significant differences between the control group (distilled water and the chocolate solution. This was due to dissolved components/tannin having a capillary flow diffusion into thermoplastic nylons that causing discoloration. The conclusion of this study, there was the effect of cocoa (Theobroma cacao L against the color stability of the nylon thermoplastic denture base. The longer time of immersion of nylon thermoplastic the greater the change in color.

  4. Determination of adhesion between thermoplastic and liquid silicone rubbers in hard-soft-combinations via mechanical peeling test

    Science.gov (United States)

    Kühr, C.; Spörrer, A.; Altstädt, V.

    2014-05-01

    The production of hard-soft-combinations via multi injection molding gained more and more importance in the last years. This is attributed to different factors. One principle reason is that the use of two-component injection molding technique has many advantages such as cancelling subsequent and complex steps and shortening the process chain. Furthermore this technique allows the combination of the properties of the single components like the high stiffness of the hard component and the elastic properties of the soft component. Because of the incompatibility of some polymers the adhesion on the interface has to be determined. Thereby adhesion is not only influenced by the applied polymers, but also by the injection molding parameters and the characteristics of the mold. Besides already known combinations of thermoplastics with thermoplastic elastomers (TPE), there consists the possibility to apply liquid silicone rubber (LSR) as soft component. A thermoplastic/LSR combination gains in importance due to the specific advantages of LSR to TPE. The faintly adhesion between LSR and thermoplastics is currently one of the key challenges when dealing with those combinations. So it is coercively necessary to improve adhesion between the two components by adding an adhesion promoter. To determine the promoters influence, it is necessary to develop a suitable testing method to investigate e.g. the peel resistance. The current German standard "VDI Richtlinie 2019', which is actually only employed for thermoplastic/TPE combinations, can serve as a model to determine the adhesion of thermoplastic/LSR combinations.

  5. Production of Bio-omega-3 eggs through the supplementation of extruded flaxseed meal in hen diet.

    Science.gov (United States)

    Imran, Muhammad; Anjum, Faqir Muhammad; Nadeem, Muhammad; Ahmad, Nazir; Khan, Muhammad Kamran; Mushtaq, Zarina; Hussain, Shahzad

    2015-10-09

    The full-fat flaxseed meal has obtained relatively new flourished concept as staple chicken feedstuff for the production of designer eggs. However, unprocessed flaxseed also encloses well documented anti-nutritional factors which are associated with growth depression of laying hens. The present research work was carried out to evaluate the impact of full-fat extruded flaxseed meal supplemented diets on productivity performance of hens and production of modified ω-3 fatty acids-enriched eggs. The full-fat flaxseed meal was extruded at barrel exit temperature (140 °C), screw speed (160 rpm) and feed rate (25 kg/h) for reduction of anti-nutritional compounds. One hundred and sixty, Babcock hens (age 24 weeks old) were selected at random from a large flock and ten hens were placed in each of 16 wire-mesh pens. The experimental diets prepared by supplementation of extruded flaxseed at 10%, 20% and 30% level were fed to hens along with control. The extruded flaxseed contained 86% and 76% less hydrocyanic compounds and tannin, respectively than the initial material. The hens fed with control diet consumed more feed, possessed heavy body weight and showed higher egg production as compared to hens fed on extruded flaxseed supplemented diets. The loss in body weight and egg production was recorded less for hens fed on 10% extruded flaxseed supplemented diets as compared to those fed on 30% extruded flaxseed supplemented diets. None of the experimental diets resulted in significant increase or decrease the total lipids and cholesterol content in egg yolk of hens. The extruded flaxseed supplemented diets resulted in a significant improvement of α-linolenic and docosahexaenoic acid in egg yolk with a concomitant reduction in arachidonic acid. The sensory scores were assigned higher to control eggs. Increasing level of extruded flaxseed in experimental diets decreased the scores for all sensory attributes of eggs. The present study suggested that extruded flaxseed meal up to

  6. Newly formulated, protein quality-enhanced, extruded sorghum-, cowpea-, corn-, soya-, sugar- and oil-containing fortified-blended foods lead to adequate vitamin A and iron outcomes and improved growth compared with non-extruded CSB+ in rats.

    Science.gov (United States)

    Delimont, Nicole M; Fiorentino, Nicole M; Opoku-Acheampong, Alexander B; Joseph, Michael V; Guo, Qingbin; Alavi, Sajid; Lindshield, Brian L

    2017-01-01

    Corn and soyabean micronutrient-fortified-blended foods (FBF) are commonly used for food aid. Sorghum and cowpeas have been suggested as alternative commodities because they are drought tolerant, can be grown in many localities, and are not genetically modified. Change in formulation of blends may improve protein quality, vitamin A and Fe availability of FBF. The primary objective of this study was to compare protein efficiency, Fe and vitamin A availability of newly formulated extruded sorghum-, cowpea-, soya- and corn-based FBF, along with a current, non-extruded United States Agency for International Development (USAID) corn and soya blend FBF (CSB+). A second objective was to compare protein efficiency of whey protein concentrate (WPC) and soya protein isolate (SPI) containing FBF to determine whether WPC inclusion improved outcomes. Eight groups of growing rats ( n 10) consumed two white and one red sorghum-cowpea (WSC1 + WPC, WSC2 + WPC, RSC + WPC), white sorghum-soya (WSS + WPC) and corn-soya (CSB14 + WPC) extruded WPC-containing FBF, an extruded white sorghum-cowpea with SPI (WSC1 + SPI), non-extruded CSB+, and American Institute of Nutrition (AIN)-93G, a weanling rat diet, for 4 weeks. There were no significant differences in protein efficiency, Fe or vitamin A outcomes between WPC FBF groups. The CSB+ group consumed significantly less food, gained significantly less weight, and had significantly lower energy efficiency, protein efficiency and length, compared with all other groups. Compared with WSC1 + WPC, the WSC1 + SPI FBF group had significantly lower energy efficiency, protein efficiency and weight gain. These results suggest that a variety of commodities can be used in the formulation of FBF, and that newly formulated extruded FBF are of better nutritional quality than non-extruded CSB+.

  7. Clinical application of removable partial dentures using thermoplastic resin. Part II: Material properties and clinical features of non-metal clasp dentures.

    Science.gov (United States)

    Fueki, Kenji; Ohkubo, Chikahiro; Yatabe, Masaru; Arakawa, Ichiro; Arita, Masahiro; Ino, Satoshi; Kanamori, Toshikazu; Kawai, Yasuhiko; Kawara, Misao; Komiyama, Osamu; Suzuki, Tetsuya; Nagata, Kazuhiro; Hosoki, Maki; Masumi, Shin-ichi; Yamauchi, Mutsuo; Aita, Hideki; Ono, Takahiro; Kondo, Hisatomo; Tamaki, Katsushi; Matsuka, Yoshizo; Tsukasaki, Hiroaki; Fujisawa, Masanori; Baba, Kazuyoshi; Koyano, Kiyoshi; Yatani, Hirofumi

    2014-04-01

    This position paper reviews physical and mechanical properties of thermoplastic resin used for non-metal clasp dentures, and describes feature of each thermoplastic resin in clinical application of non-metal clasp dentures and complications based on clinical experience of expert panels. Since products of thermoplastic resin have great variability in physical and mechanical properties, clinicians should utilize them with careful consideration of the specific properties of each product. In general, thermoplastic resin has lower color-stability and higher risk for fracture than polymethyl methacrylate. Additionally, the surface of thermoplastic resin becomes roughened more easily than polymethyl methacrylate. Studies related to material properties of thermoplastic resin, treatment efficacy and follow-up are insufficient to provide definitive conclusions at this time. Therefore, this position paper should be revised based on future studies and a clinical guideline should be provided. Copyright © 2014 Japan Prosthodontic Society. Published by Elsevier Ltd. All rights reserved.

  8. Production and characterization of thermoplastic cassava starch, functionalized poly(lactic acid), and their reactive compatibilized blends

    Science.gov (United States)

    Detyothin, Sukeewan

    Cassava starch was blended with glycerol using a co-rotating twin-screw extruder (TSE). Thermoplastic cassava starch (TPCS) at a ratio of 70/30 by weight of cassava/glycerol was selected and further blended with other polymers. TPCS sheets made from compression molding had low tensile strength (0.45 +/- 0.05 MPa) and Young's modulus (1.24 +/- 0.58 MPa), but moderate elongation at break (83.0 +/- 0.18.6%), medium level of oxygen permeability, and high water vapor permeability with a very high rate of water absorption. TPCS was blended with poly(lactic acid) (PLA) at various ratios by using a TSE. The blend resins exhibited good properties such as increased thermal stability (Tmax) and crystallinity of PLA, and improved water sensitivity and processability of TPCS. PLA and TPCS exhibited a high interfacial tension between the two phases of 7.9 mJ·m -2, indicating the formation of an incompatible, immiscible blend. SEM micrographs showed a non-homogeneous distribution of TPCS droplets in the PLA continuous phase. TEM micrographs of the blend films made by cast-film extrusion showed coalescence of the TPCS droplets in the PLA continuous phase of the blend, indicating that the compatibility between the polymer pair needs to be improved. A response surface methodology (RSM) design was used to analyze the effects of maleic anhydride (MA) and 2,5-bis(tert-butylperoxy)-2,5-dimethylhexane (Luperox or L101) contents, and TSE screw speed on the degree of grafted MA and number average molecular weight (Mn) of functionalized PLA (PLA-g-MA), a reactive compatibilizer. PLA-g- MA made by reactive extrusion had an array of colors depending on the content of L101 and MA used. New FTIR peaks suggested that MA was grafted onto the PLA backbone and oligomeric MA may occur. Increasing L101 increased the degree of grafting and decreased Mn, but the Mn of the PLA-g-MA's produced with a high amount of L101 was stable during storage. MA exhibited an optimum concentration for maximizing the

  9. Modelling and simulation of the consolidation behavior during thermoplastic prepreg composites forming process

    Science.gov (United States)

    Xiong, H.; Hamila, N.; Boisse, P.

    2017-10-01

    Pre-impregnated thermoplastic composites have recently attached increasing interest in the automotive industry for their excellent mechanical properties and their rapid cycle manufacturing process, modelling and numerical simulations of forming processes for composites parts with complex geometry is necessary to predict and optimize manufacturing practices, especially for the consolidation effects. A viscoelastic relaxation model is proposed to characterize the consolidation behavior of thermoplastic prepregs based on compaction tests with a range of temperatures. The intimate contact model is employed to predict the evolution of the consolidation which permits the microstructure prediction of void presented through the prepreg. Within a hyperelastic framework, several simulation tests are launched by combining a new developed solid shell finite element and the consolidation models.

  10. Accuracy of Implants Placed with Surgical Guides: Thermoplastic Versus 3D Printed.

    Science.gov (United States)

    Bell, Caitlyn K; Sahl, Erik F; Kim, Yoon Jeong; Rice, Dwight D

    This study was conducted to evaluate the accuracy of implants placed using two different guided implant surgery materials: thermoplastic versus three-dimensionally (3D) printed. A cone beam computed tomography (CBCT) scan previously obtained and selected for single-tooth implant replacement was converted into a Digital Imaging and Communications in Medicine (DICOM) file. All models were planned and exported for printing using BlueSkyBio Plan Software with the DICOM files. A total of 20 3D-printed mandibular quadrant jaws replicating the CBCT were printed by Right Choice Milling, as was the control model to accept the control implant. Previously, 10 thermoplastic and 10 3D-printed surgical guides had been made by the same lab technician at Right Choice Milling. One Nobel Biocare implant with a trilobe connection was placed per guide and replica jaw model pair. Implants were placed using the thermoplastic and 3D-printed surgical guides, representing the two test groups, following the Nobel Biocare guided surgical protocol. A total of 21 CBCT scans were then taken, one for the control implant and one for each test implant. The CBCT volume was converted to a DICOM file and transferred to Invivo5 software version 5.4 (Anatomage). The DICOM file of each test implant was superimposed over the DICOM file of the control. The deviation of the head of the implant, the deviation of the apex of the implant, and the angle of deviation were evaluated from measurements on the superimposition of the control and test implants. Mann-Whitney U test was used to test the null hypotheses at α = .05 and a confidence interval of 95%. Descriptive statistics were used for the average ± standard deviation. The implants placed with the thermoplastic surgical guides showed an average of 3.40 degrees of angular deviation compared to 2.36 degrees for implants placed with the 3D-printed surgical guides (P = .143). The implants placed with the thermoplastic surgical guides showed an average of 1

  11. Investigation of Droplet Deposition for Suspensions Usable for Thermoplastic 3D Printing (T3DP)

    Science.gov (United States)

    Scheithauer, Uwe; Johne, Robert; Weingarten, Steven; Schwarzer, Eric; Richter, Hans-Jürgen; Moritz, Tassilo; Michaelis, Alexander

    2018-01-01

    Thermoplastic 3D printing (T3DP) is an additive manufacturing (AM) technology, which can be used for the production of dense single- and especially multi-material components. This becomes possible because of the combination of the precise deposition of small droplets of molten thermoplastic suspensions containing ceramic or metal particles, and a curing mechanism caused on cool down increasing the viscosity. In this paper, the droplet formation behavior of zirconia suspensions for T3DP (82 and 84 wt.%) was investigated. The droplet fusion factor (dff) is introduced to calculate the necessary distance between two droplets to form filament-like structures by fusion of adjacent droplets. Filament-like structures with a smooth surface and a nearly homogeneous cross section were manufactured for both suspensions with a dff of 44% or higher.

  12. Compilation of radiation damage test data. Pt. 2. Thermoset and thermoplastic resins, composite materials

    International Nuclear Information System (INIS)

    Tavlet, M.; Fontaine, A.; Schoenbacher, H.

    1998-01-01

    This catalogue summarizes radiation damage test data on thermoplastic and thermoset resins and composites. Most of them are epoxy resins used as insulator for magnet coils. Many results are also given for new engineering thermoplastics which can be used either for their electrical properties or for their mechanical properties. The materials have been irradiated either in a 60 Co source, up to integrated absorbed doses between 200 kGy and a few megagrays, at dose rates of the order of 1 Gy/s, or in a nuclear reactor at dose rates of the order of 50 Gy/s, up to doses of 100 MGy. The flexural strength, the deformation and the modulus of elasticity have been measured on irradiated and non-irradiated samples, according to the recommendations of the International Electrotechnical Commissions. The results are presented in the form of tables and graphs to show the effect of the absorbed dose on the measured properties. (orig.)

  13. Thermoplastic Polymer Nanocomposites Based on Inorganic Fullerene-like Nanoparticles and Inorganic Nanotubes

    Directory of Open Access Journals (Sweden)

    Mohammed Naffakh

    2014-06-01

    Full Text Available Using inorganic fullerene-like (IF nanoparticles and inorganic nanotubes (INT in organic-inorganic hybrid composite, materials provide the potential for improving thermal, mechanical, and tribological properties of conventional composites. The processing of such high-performance hybrid thermoplastic polymer nanocomposites is achieved via melt-blending without the aid of any modifier or compatibilizing agent. The incorporation of small quantities (0.1–4 wt.% of IF/INTs (tungsten disulfide, IF-WS2 or molybdenum disulfide, MoS2 generates notable performance enhancements through reinforcement effects and excellent lubricating ability in comparison with promising carbon nanotubes or other inorganic nanoscale fillers. It was shown that these IF/INT nanocomposites can provide an effective balance between performance, cost effectiveness, and processability, which is of significant importance for extending the practical applications of diverse hierarchical thermoplastic-based composites.

  14. Evolution of umbilicals in Brazil: optimizing deepwater umbilical applications with thermoplastic hoses and steel tubes

    Energy Technology Data Exchange (ETDEWEB)

    Guerra Neto, Mauro Del [DuPont do Brasil S.A., Barueri, SP (Brazil)

    2008-07-01

    Subsea umbilicals in the past 25 years have evolved in parallel with other subsea oil and gas technologies, as the search for hydrocarbons needed to drive the global economy has led offshore exploration and development companies to seek reserves ever-farther from shore in water thousands of meters deep. Relegated to little more than afterthought status before the push into deep water, modern umbilicals have now become crucial components linking deep water producers to their subsea wells, controlling subsea production systems through hydraulic and electrical power and injecting production chemicals for corrosion-, scale-, and hydrate-inhibition at subsea well heads. Particularly in subsea developments involving several deep water wells, umbilicals today are integral to both the production-system design and the chosen operating strategy. Failure of an umbilical linking a subsea well head in deep water to a host production facility can inflict severe economic consequences upon an operator by impairing production operations or halting production altogether. The additional cost of repairing or replacing a failed umbilical can run into the millions of dollars. As offshore oil and gas production has moved into ever-deeper water, umbilical manufacturers have begun introducing new stronger materials to handle the inherently higher pressures and temperatures. Today, two types of construction are used for fluid conduits in umbilical systems deployed in deep water: thermoplastic hoses and steel tubes. Steel tubes are generally more expensive than thermoplastic hoses, relatively stiff and considered to have high tensile strength, while thermoplastic hoses are extremely flexible and exhibit lower tensile strength. This lower tensile strength of the hoses may be compensated by including steel wire armoring in the umbilical. This also provides the added benefits of additional mechanical protection compared with the equivalent unarmored steel-tubes umbilicals. When either

  15. Determination of metal additives and bromine in recycled thermoplasts from electronic waste by TXRF analysis.

    Science.gov (United States)

    Fink, H; Panne, U; Theisen, M; Niessner, R; Probst, T; Lin, X

    2000-01-01

    A new method for analysis of metal additives in recycled thermoplasts from electronic waste was developed, based on dissolving the samples in an organic solvent and subsequent analysis of the corresponding solutions or suspensions by total-reflection X-ray fluorescence spectroscopy (TXRF). The procedure proved to be considerably less time consuming than the conventional digestion of the polymer matrix. Additives containing Ti, Zn, Br, Cd, Sn, Sb, and Pb were analyzed in a hundred randomly selected samples from recycling, which provided an overview of the range of elemental concentrations in thermoplasts utilized for consumer electronics. The results were validated independently by instrumental neutron activation analysis (INAA), subsequent regression analysis confirmed the trueness of the chosen approach.

  16. Clinical application of removable partial dentures using thermoplastic resin. Part II: Material properties and clinical features of non-metal clasp dentures

    OpenAIRE

    Fueki, Kenji; Ohkubo, Chikahiro; Yatabe, Masaru; Arakawa, Ichiro; Arita, Masahiro; Ino, Satoshi; Kanamori, Toshikazu; Kawai, Yasuhiko; Kawara, Misao; Komiyama, Osamu; Suzuki, Tetsuya; Nagata, Kazuhiro; Hosoki, Maki; Masumi, Shin-ichi; Yamauchi, Mutsuo

    2014-01-01

    This position paper reviews physical and mechanical properties of thermoplastic resin usedfor non-metal clasp dentures, and describes feature of each thermoplastic resin in clinicalapplication of non-metal clasp dentures and complications based on clinical experience ofexpert panels. Since products of thermoplastic resin have great variability in physical andmechanical properties, clinicians should utilize them with careful consideration of thespecific properties of each product. In general, ...

  17. Impact of extruded flaxseed meal supplemented diet on growth performance, oxidative stability and quality of broiler meat and meat products.

    Science.gov (United States)

    Anjum, Faqir Muhammad; Haider, Muhammad Faizan; Khan, Muhammad Issa; Sohaib, Muhammad; Arshad, Muhammad Sajid

    2013-02-08

    This study was intended to explore the effect of extruded flaxseed meal supplemented diet on broiler growth performance, oxidative stability and organoleptic characteristics of broiler meat and meat products. 120 (day old) broiler chicks were randomly allotted to 12 experimental groups and fed on diets containing extruded flaxseed meal at 0, 5, 10 and 15%. The supplementation of extruded flaxseed in the diet decreases the body weight gain, feed intake and increased feed conversion ratio (FCR) values of broilers. The antioxidant enzymes were strongly influenced by different levels of extruded flaxseed supplementation among treatments. The TBARS assay revealed that maximum malondialdehyde were produced in T3 containing highest extruded flaxseed level (15%) and minimum malondialdehyde were produced in T0 treatment having no extruded flaxseed. The TBARS values ranged from 0.850-2.106 and 0.460-1.052 in leg and breast met respectively. The Free radical scavenging activity varied significantly and DPPH values of breast meat ranged from 20.70% to 39.09% and in leg meat 23.53% to 43.09% respectively. The sensory acceptability of broiler meat nuggets was decreased with the increase in the level of flaxseeds due to the lipid peroxidation of polyunsaturated fatty acids (PUFA) which generated off flavors and bad odors. Feeding extruded flaxseed to chicken through feed strongly inflated the quality and functional properties, fatty acid contents and reduced the oxidative stability of broiler meat and meat products. The present study concludes that up to 10% of flaxseed meal may be used in broiler diet to enhance the omega 3 fatty acids content in the broiler meat.

  18. Impact of extruded flaxseed meal supplemented diet on growth performance, oxidative stability and quality of broiler meat and meat products

    Directory of Open Access Journals (Sweden)

    Anjum Faqir Muhammad

    2013-02-01

    Full Text Available Abstract This study was intended to explore the effect of extruded flaxseed meal supplemented diet on broiler growth performance, oxidative stability and organoleptic characteristics of broiler meat and meat products. 120 (day old broiler chicks were randomly allotted to 12 experimental groups and fed on diets containing extruded flaxseed meal at 0, 5, 10 and 15%. The supplementation of extruded flaxseed in the diet decreases the body weight gain, feed intake and increased feed conversion ratio (FCR values of broilers. The antioxidant enzymes were strongly influenced by different levels of extruded flaxseed supplementation among treatments. The TBARS assay revealed that maximum malondialdehyde were produced in T3 containing highest extruded flaxseed level (15% and minimum malondialdehyde were produced in T0 treatment having no extruded flaxseed. The TBARS values ranged from 0.850-2.106 and 0.460-1.052 in leg and breast met respectively. The Free radical scavenging activity varied significantly and DPPH values of breast meat ranged from 20.70% to 39.09% and in leg meat 23.53% to 43.09% respectively. The sensory acceptability of broiler meat nuggets was decreased with the increase in the level of flaxseeds due to the lipid peroxidation of polyunsaturated fatty acids (PUFA which generated off flavors and bad odors. Feeding extruded flaxseed to chicken through feed strongly inflated the quality and functional properties, fatty acid contents and reduced the oxidative stability of broiler meat and meat products. The present study concludes that up to 10% of flaxseed meal may be used in broiler diet to enhance the omega 3 fatty acids content in the broiler meat.

  19. Thermoplastic starch composites with TiO2 particles: preparation, morphology, rheology and mechanical properties

    Czech Academy of Sciences Publication Activity Database

    Ostafinska, Aleksandra; Mikešová, Jana; Krejčíková, Sabina; Nevoralová, Martina; Šturcová, Adriana; Zhigunov, Alexander; Michálková, Danuše; Šlouf, Miroslav

    2017-01-01

    Roč. 101, August (2017), s. 273-282 ISSN 0141-8130 R&D Projects: GA ČR(CZ) GA14-17921S Institutional support: RVO:61389013 Keywords : thermoplastic starch * titanium dioxide particles * morphology Subject RIV: JI - Composite Materials OBOR OECD: Composites (including laminates, reinforced plastics, cermets, combined natural and synthetic fibre fabrics Impact factor: 3.671, year: 2016

  20. Scratch test of thermoplastic denture base resins for non-metal clasp dentures.

    Science.gov (United States)

    Kawara, Misao; Iwata, Yoshihiro; Iwasaki, Masatoshi; Komoda, Yoshihiro; Iida, Takashi; Asano, Takashi; Komiyama, Osamu

    2014-01-01

    Several thermoplastic denture base resins have been introduced for the fabrication of non-metal clasp dentures. Although the surface of these materials is easily damaged, the surface roughness and characteristics of scratches created have not been evaluated. The purpose of this study was to evaluate the surface roughness of thermoplastic resins using a scratch test for the development of future materials. Four thermoplastic (polyamide: Valplast(®); VLP and Lucitone FRS(®); FRS, polyethylene terephthalate: EstheShot(®); ES, and polyester: EstheShot Bright(®); ESB) and two conventional acrylic (Heat-polymerizing: Urban(®); HC, and Pour type auto-polymerizing: Pro-Cast DSP(®); PR) denture base resins were examined. Eight specimens, approximately 10mm×10mm×30mm in size, of each material were fabricated. Scratch test was performed by a scratch tester with a diamond indenter of 10-μm radius and cone angle 90°, applying a constant load of 500mN, and 2-mm-long scratches were made. The scratch marks were studied under 3D laser measuring microscope and cross-section profiles at approximately 0.5mm, 1.0mm, and 1.5mm from the starting point were extracted and measured with analysis software. Data from 24 cross-section profiles in each denture base material were analyzed. The maximum depths of ES, ESB and FRS were greater than VLP, PR and HC, and the scratch widths of ES, ESB, FRS and VPL were greater than PR and HC. The results showed that the surface of thermoplastic denture base resins was easily damaged compared to polymethyl methacrylate. Copyright © 2013 Japan Prosthodontic Society. Published by Elsevier Ltd. All rights reserved.

  1. Bond strength of a chairside autopolymerizing reline resin to injection-molded thermoplastic denture base resins.

    Science.gov (United States)

    Hamanaka, Ippei; Shimizu, Hiroshi; Takahashi, Yutaka

    2017-01-01

    This study evaluated the shear bond strength of a chairside autopolymerizing reline resin to injection-molded thermoplastic denture base resins. Four kinds of injection-molded thermoplastic resins (two polyamides, a polyethylene terephthalate copolymer and a polycarbonate) and PMMA, as a control, were tested. The eight types of surface treatment: ((1) no treatment, (2) air abrasion, (3) dichloromethane, (4) ethyl acetate, (5) 4-META/MMA-TBB resin, (6) air abrasion and 4-META/MMA-TBB resin, (7) tribochemical silica coating, and (8) tribochemical silica coating and 4-META/MMA-TBB resin) were applied to each specimen. The chairside autopolymerizing reline resins were bonded to disks of the injection-molded thermoplastic denture base resins. All of the specimens were immersed in water for 4 months and then thermocycled for 10,000 cycles in water between 5 and 55°C. The shear bond strengths were determined. The shear bond strengths of the two polyamides treated using air abrasion, dichloromethane and ethyl acetate and no treatment were exceedingly low. The greatest bond strength was recorded for the polyethylene terephthalate copolymer specimens treated with tribochemical silica coating and 4-META/MMA-TBB resin (22.5MPa). The bond strengths of the other injection-molded thermoplastic denture base resins increased using 4-META/MMA-TBB resin. Tribochemical silica coating and 4-META/MMA-TBB resin were the most effective surface treatments among all denture base resins tested. Copyright © 2016 Japan Prosthodontic Society. Published by Elsevier Ltd. All rights reserved.

  2. A Simple Thermoplastic Substrate Containing Hierarchical Silica Lamellae for High-Molecular-Weight DNA Extraction.

    Science.gov (United States)

    Zhang, Ye; Zhang, Yi; Burke, Jeffrey M; Gleitsman, Kristin; Friedrich, Sarah M; Liu, Kelvin J; Wang, Tza-Huei

    2016-12-01

    An inexpensive, magnetic thermoplastic nanomaterial is developed utilizing a hierarchical layering of micro- and nanoscale silica lamellae to create a high-surface-area and low-shear substrate capable of capturing vast amounts of ultrahigh-molecular-weight DNA. Extraction is performed via a simple 45 min process and is capable of achieving binding capacities up to 1 000 000 times greater than silica microparticles. © 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  3. Impact of Ionic Liquids on Silver Thermoplastic Composite Membrane Polyurethane for Propane/Propylene Separation

    OpenAIRE

    Wang, Yu; Yong Goh, Tee; Goodrich, Peter; Atilhan, Mert; Khraisheh, Majeda; Rooney, David; Thompson, Jillian; Jacquemin, Johan

    2017-01-01

    This work describes newly synthesized composite polymeric membranes and their utilization in propane/propylene separation in a gas mixture. The nonporous composite polymers were successfully synthesized by using thermoplastic polyurethane (TPU) and several silver salts/silver salts with ionic liquids (ILs). Our studies showed that silver bis(trifluoromethanesulfonyl)imide (Ag[Tf2N]) containing membranes outperformed other silver salt containing membranes in terms of selectivity. In addition, ...

  4. Optical Characterization of Doped Thermoplastic and Thermosetting Polymer-Optical-Fibers

    Directory of Open Access Journals (Sweden)

    Igor Ayesta

    2017-03-01

    Full Text Available The emission properties of a graded-index thermoplastic polymer optical fiber and a step-index thermosetting one, both doped with rhodamine 6G, have been studied. The work includes a detailed analysis of the amplified spontaneous emission together with a study of the optical gains and losses of the fibers. The photostability of the emission of both types of fibers has also been investigated. Comparisons between the results of both doped polymer optical fibers are presented and discussed.

  5. Enhanced printability of thermoplastic polyurethane substrates by silica particles surface interactions

    Energy Technology Data Exchange (ETDEWEB)

    Cruz, S., E-mail: s.cruz@dep.uminho.pt [IPC/I3N – Institute of Polymers and Composites/Inst. of Nanostructures, Nanomodelling and Nanofabrication, Department Polymer Engineering, University of Minho, 4804-533 Guimarães (Portugal); Rocha, L.A. [CMEMS, University of Minho, 4804-533 Guimarães (Portugal); Viana, J.C. [IPC/I3N – Institute of Polymers and Composites/Inst. of Nanostructures, Nanomodelling and Nanofabrication, Department Polymer Engineering, University of Minho, 4804-533 Guimarães (Portugal)

    2016-01-01

    Graphical abstract: - Highlights: • A new method development for surface treatment of thermoplastic polyurethane (TPU) substrates. • The proposed method increases TPU surface energy (by 45%) and consequently the TPU wettability. • Great increase of the TPU surface roughness (by 621%). • Inkjet printed conductive ink was applied to the surface treated TPU substrate and significant improvements on the printability were obtained. - Abstract: A new method developed for the surface treatment of thermoplastic polymer substrates that increases their surface energies is introduced in this paper. The method is environmental friendly and low cost. In the proposed surface treatment method, nanoparticles are spread over the thermoplastic polyurethane (TPU) flexible substrate surface and then thermally fixed. This latter step allows the nanoparticles sinking-in on the polymer surface, resulting in a higher polymer–particle interaction at their interfacial region. The addition of nanoparticles onto the polymer surface increases surface roughness. The extent of the nanoparticles dispersion and sink-in in the substrate was evaluated through microscopy analysis (SEM). The roughness of the surface treated polymeric substrate was evaluated by AFM analysis. Substrate critical surface tension (ST) was measured by contact angle. In general, a homogeneous roughness form is achieved to a certain level. Great increase of the TPU surface roughness (by 621%) was induced by the propose method. The proposed surface treatment method increased significantly the substrate ST (by 45%) and consequently the TPU wettability. This novel surface treatment of thermoplastic polymers was applied to the inkjet printing of TPU substrates with conductive inks, and significant improvements on the printability were obtained.

  6. Non-isothermal kinetics of cold crystallization in multicomponent PLA/thermoplastic polyurethane/nanofiller system

    Czech Academy of Sciences Publication Activity Database

    Kratochvíl, Jaroslav; Kelnar, Ivan

    2017-01-01

    Roč. 130, č. 2 (2017), s. 1043-1052 ISSN 1388-6150 R&D Projects: GA ČR(CZ) GA16-03194S Institutional support: RVO:61389013 Keywords : poly(lactic acid) * cold crystallization * thermoplastic polyurethane Subject RIV: JI - Composite Materials OBOR OECD: Composites (including laminates, reinforced plastics, cermets, combined natural and synthetic fibre fabrics Impact factor: 1.953, year: 2016

  7. Thermal, mechanical and morphological behavior of starch thermoplastic (TPS) and polycaprolactone (PCL)

    International Nuclear Information System (INIS)

    Campos, Adriana de; Marconcini, Jose M.; Mattoso, Luiz H.C.

    2011-01-01

    Thermal, mechanical and morphological properties of thermoplastic starch (TPS) and polycaprolactone (PCL) blend obtained by extrusion was studied. The results showed that TPS/PCL blends are immiscible, however it is suggested some interaction in the interphase between TPS and PCL as observed by crystallinity decrease of the blend. The PCL addition in the TPS improves the properties and decreases the cost of the blend. (author)

  8. Usefulness of a thermoplastic breast bra for breast cancer radiotherapy : A prospective analysis.

    Science.gov (United States)

    Piroth, Marc D; Petz, Dalma; Pinkawa, Michael; Holy, Richard; Eble, Michael J

    2016-09-01

    Despite modern techniques, in some patients receiving whole breast radiotherapy (WBI) parts of the heart and the lung might receive doses which are nowadays considered relevant for the development of late morbidity. Our aim was to analyze the usefulness of a thermoplastic breast brassiere to reduce lung and heart doses. A total of 29 patients with left-sided and 16 patients with right-sided breast cancer treated with breast conserving surgery and WBI between 2012 and 2013 were included in a prospective study analyzing the effectiveness of a thermoplastic breast bra. WBI was performed using 3D tangential fields up to 50.4 Gy. Treatment planning was performed with and without bra. Several dosimetrical parameters were analyzed comparatively focusing on the heart and ipsilateral lung. For heart dose comparisons, subvolumes like the left anterior descending artery (LAD) and a defined apical region, so-called "apical myocardial territory" (AMT), were defined. By using the bra, the mean lung dose was reduced by 30.6 % (left-sided cancer) and 29.5 % (right-sided; p  grade 2 were observed. By using a thermoplastic breast bra, radiation doses to the heart and especially parts of the heart apex and ipsilateral lung can be significantly lowered without additional skin toxicity.

  9. The Effects of Aluminium Hydroxide and Magnesium Hydroxide on the Mechanical Properties of Thermoplastic Polyurethane Materials

    Directory of Open Access Journals (Sweden)

    Erkin Akdoğan

    2015-12-01

    Full Text Available Thermoplastic polyurethane materials are widely used in automotive, clothing, electrical and electronics, medical, construction, machine industry due to excellent physical and chemical properties. Thermoplastic polyurethane materials combustion and resistance to high temperature characteristics are poor. Additives and fillers are added into the polyurethane matrix to improve those properties. Particularly adding these agents as a flame retardant are affect mechanical properties of polyurethane materials. Therefore, it is important to determinate the mechanical properties of these materials. In this study, 5% by weight of the thermoplastic polyurethane material, aluminium tri hydroxide (ATH, (Al2O3 3H2O and magnesium hydroxide (MgOH, (Mg(OH2 were added. Ammonium polyphosphate (APP as an intumescent flame retardant with inorganic flame retardants were added to increase the flame resistance of produced composite structure. Tensile test, tear test, hardness and Izod impact tests were made and compared of those produced composites. As a result of experiments the addition of ATH has lowered the tensile strength and tear strength contrast to this the addition of MgOH has improved those properties. Hardness and Izod impact test results were showed that both of the additives have no negative effect.

  10. Dynamic stress relaxation of orthodontic thermoplastic materials in a simulated oral environment.

    Science.gov (United States)

    Fang, Dongyu; Zhang, Ning; Chen, Hui; Bai, Yuxing

    2013-01-01

    Mechanical properties are crucial for screening orthodontic thermoplastic materials for invisible aligners. However, most of previous studies were carried out within laboratory conditions which limit our understanding of the mechanical behaviors of aligners within oral environment. In this study, we studied the dynamic stress relaxation of thermoplastic materials by combination of Bose ElectroForce and a homemade temperature-controlled water bath. The 3-h stress relaxation curves of five orthodontic thermoplastic materials were measured within 37°C water bath as well as comparatively in ambient atmospheric environment (~20°C). The percentage residual stress at 0, 30, 60, 90, 120, 150, and 180 min was selected for statistical analyses. As expected, the experimental results showed that the residual stress within all five materials decreased with time, and that this process was significantly accelerated in the 37°C water bath (p<0.05). Compared with other materials, Erkodur and Masel exhibited slower relaxing rates in the 37°C water bath (p<0.05).

  11. Green composites of thermoplastic corn starch and recycled paper cellulose fibers

    Directory of Open Access Journals (Sweden)

    Amnuay Wattanakornsiri

    2011-08-01

    Full Text Available Ecological concerns have resulted in a renewed interest in environmental-friendly composites issues for sustainabledevelopment as a biodegradable renewable resource. In this work we used cellulose fibers from recycled newspaper as reinforcementfor thermoplastic starch in order to improve its mechanical, thermal and water resistance properties. The compositeswere prepared from corn starch plasticized by glycerol (30% wt/wt of glycerol to starch as matrix that was reinforcedwith micro-cellulose fibers, obtained from used newspaper, with fiber content ranging from 0 to 8% (wt/wt of fibers to matrix.Physical properties of composites were determined by mechanical tensile tests, differential scanning calorimetry, thermogravimetricanalysis, water absorption measurement and scanning electron microscopy. The results showed that higherfibers content raised the tensile strength and elastic modulus up to 175% and 292%, respectively, when compared to thenon-reinforced thermoplastic starch. The addition of the fibers improved the thermal resistance and decreased the waterabsorption up to 63%. Besides, scanning electron microscopy illustrated a good adhesion between matrix and fibers. Theseresults indicated that thermoplastic starch reinforced with recycled newspaper cellulose fibers could be fruitfully used ascommodity plastics being strong, cheap, abundant and recyclable.

  12. Nanocomposites Based on Thermoplastic Polymers and Functional Nanofiller for Sensor Applications

    Science.gov (United States)

    Coiai, Serena; Passaglia, Elisa; Pucci, Andrea; Ruggeri, Giacomo

    2015-01-01

    Thermoplastic polymers like polyolefins, polyesters, polyamide, and styrene polymers are the most representative commodity plastics thanks to their cost-efficient manufacturing processes, excellent thermomechanical properties and their good environmental compatibility, including easy recycling. In the last few decades much effort has been devoted worldwide to extend the applications of such materials by conferring on them new properties through mixing and blending with different additives. In this latter context, nanocomposites have recently offered new exciting possibilities. This review discusses the successful use of nanostructured dispersed substrates in designing new stimuli-responsive nanocomposites; in particular, it provides an updated description of the synthetic routes to prepare nanostructured systems having the typical properties of thermoplastic polymers (continuous matrix), but showing enhanced optical, conductive, and thermal features dependent on the dispersion topology. The controlled nanodispersion of functional labeled clays, noble metal nanoparticles and carbon nanotubes is here evidenced to play a key role in producing hybrid thermoplastic materials that have been used in the design of devices, such as NLO devices, chemiresistors, temperature and deformation sensors.

  13. Multiple-objective optimization in precision laser cutting of different thermoplastics

    Science.gov (United States)

    Tamrin, K. F.; Nukman, Y.; Choudhury, I. A.; Shirley, S.

    2015-04-01

    Thermoplastics are increasingly being used in biomedical, automotive and electronics industries due to their excellent physical and chemical properties. Due to the localized and non-contact process, use of lasers for cutting could result in precise cut with small heat-affected zone (HAZ). Precision laser cutting involving various materials is important in high-volume manufacturing processes to minimize operational cost, error reduction and improve product quality. This study uses grey relational analysis to determine a single optimized set of cutting parameters for three different thermoplastics. The set of the optimized processing parameters is determined based on the highest relational grade and was found at low laser power (200 W), high cutting speed (0.4 m/min) and low compressed air pressure (2.5 bar). The result matches with the objective set in the present study. Analysis of variance (ANOVA) is then carried out to ascertain the relative influence of process parameters on the cutting characteristics. It was found that the laser power has dominant effect on HAZ for all thermoplastics.

  14. Effect of thermal shock on mechanical properties of injection-molded thermoplastic denture base resins.

    Science.gov (United States)

    Takahashi, Yutaka; Hamanaka, Ippei; Shimizu, Hiroshi

    2012-07-01

    This study investigated the effect of thermal shock on the mechanical properties of injection-molded thermoplastic denture base resins. Four thermoplastic resins (two polyamides, one polyethylene terephthalate, one polycarbonate) and, as a control, a conventional heat-polymerized polymethyl methacrylate (PMMA), were tested. Specimens of each denture base material were fabricated according to ISO 1567 and were either thermocycled or not thermocycled (n = 10). The flexural strength at the proportional limit (FS-PL), the elastic modulus and the Charpy impact strength of the denture base materials were estimated. Thermocycling significantly decreased the FS-PL of one of the polyamides and the PMMA and it significantly increased the FS-PL of one of the polyamides. In addition, thermocycling significantly decreased the elastic modulus of one of the polyamides and significantly increased the elastic moduli of one of the polyamides, the polyethylene terephthalate, polycarbonate and PMMA. Thermocycling significantly decreased the impact strength of one of the polyamides and the polycarbonate. The mechanical properties of injection-molded thermoplastic denture base resins changed after themocycling.

  15. Development of electroactive nanofibers based on thermoplastic polyurethane and poly(o-ethoxyaniline) for biological applications.

    Science.gov (United States)

    Cruz, Karina Ferreira Noronha; Formaggio, Daniela Maria Ducatti; Tada, Dayane Batista; Cristovan, Fernando Henrique; Guerrini, Lilia Müller

    2017-02-01

    Electroactive nanofibers based on thermoplastic polyurethane (TPU) and poly(alkoxy anilines) produced by electrospinning has been explored for biomaterials applications. The thermoplastic polyurethane is a biocompatible polymer with good mechanical properties. The production of TPU nanofibers requires the application of high voltage during electrospinning in order to prepare uniform mats due to its weak ability to elongate during the process. To overcome this limitation, a conductive polymer can be incorporated to the process, allowing generates mats without defects. In this study, poly(o-ethoxyaniline) POEA doped with dodecylbenzene sulfonic acid (DBSA) was blended with thermoplastic polyurethane (TPU) by solution method. Films were produced by casting and nanofibers were prepared by electrospinning. The effect of the POEA on morphology, distribution of diameter and cell viability of the nanofibers was evaluated. The results demonstrated that the incorporation of POEA in TPU provided to the mats a suitable morphology for cellular growth. © 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part A: 105A: 601-607, 2017. © 2016 Wiley Periodicals, Inc.

  16. Biopolymer-based thermoplastic mixture for producing solid biodegradable shaped bodies and its photo degradation stability

    Science.gov (United States)

    Sulong, Nurulsaidatulsyida; Rus, Anika Zafiah M.

    2013-12-01

    In recent years, biopolymers with controllable lifetimes have become increasingly important for many applications in the areas of agriculture, biomedical implants and drug release, forestry, wild life conservation and waste management. Natural oils are considered to be the most important class of renewable sources. They can be obtained from naturally occurring plants, such as sunflower, cotton, linseed and palm oil. In Malaysia, palm oil is an inexpensive and commodity material. Biopolymer produced from palm oil (Bio-VOP) is a naturally occurring biodegradable polymer and readily available from agriculture. For packaging use however, Bio-VOP is not thermoplastic and its granular form is unsuitable for most uses in the plastics industry, mainly due to processing difficulties during extrusion or injection moulding. Thus, research workers have developed several methods to blend Bio-VOP appropriately for industrial uses. In particular, injections moulding processes, graft copolymerisation, and preparation of blends with thermoplastic polymers have been studied to produce solid biodegradable shaped bodies. HDPE was chosen as commercial thermoplastic materials and was added with 10% Bio-VOP for the preparation of solid biodegradable shaped bodies named as HD-VOP. The UV light exposure of HD-VOP at 12 minutes upon gives the highest strength of this material that is 17.6 MPa. The morphological structure of HD-VOP shows dwi structure surface fracture which is brittle and ductile properties.

  17. Significant Enhancement of Mechanical and Thermal Properties of Thermoplastic Polyester Elastomer by Polymer Blending and Nanoinclusion

    Directory of Open Access Journals (Sweden)

    Manwar Hussain

    2016-01-01

    Full Text Available Thermoplastic elastomer composites and nanocomposites were fabricated via melt processing technique by blending thermoplastic elastomer (TPEE with poly(butylene terephthalate (PBT thermoplastic and also by adding small amount of organo modified nanoclay and/or polytetrafluoroethylene (PTFE. We study the effect of polymer blending on the mechanical and thermal properties of TPEE blends with and without nanoparticle additions. Significant improvement was observed by blending only TPEE and virgin PBT polymers. With a small amount (0.5 wt.% of nanoclay or PTFE particles added to the TPEE composite, there was further improvement in both the mechanical and thermal properties. To study mechanical properties, flexural strength (FS, flexural modulus (FM, tensile strength (TS, and tensile elongation (TE were all investigated. Thermogravimetric analysis (TGA and differential scanning calorimetry (DSC were used to analyze the thermal properties, including the heat distortion temperature (HDT, of the composites. Scanning electron microscopy (SEM was used to observe the polymer fracture surface morphology. The dispersion of the clay and PTFE nanoparticles was confirmed by transmission electron microscopy (TEM analysis. This material is proposed for use as a baffle plate in the automotive industry, where both high HDT and high modulus are essential.

  18. A SURVEY REGARDING THE AWARENESS OF THERMOPLASTIC RESINS AMONG BULGARIAN DENTISTS AND DENTAL TECHNICIANS

    Directory of Open Access Journals (Sweden)

    Bozhana Chuchulska

    2018-01-01

    Full Text Available Thermoplastic materials (TMs are used more than a century in dentistry worldwide, but in Bulgaria, there is limited information about their properties and indications. These materials let the specialists widen the application of full and partial dentures even in difficult clinical cases. Objective: A survey regarding the awareness of the properties, the drawbacks and the indications of the thermoplastic materials for dental purposes in Bulgaria. Material and method: Inquiry ranged from April 2016 until October 2016. The participants were 289 dentist and dental technicians in Bulgaria. The questions regard area of expertise, gender, age, years of experience; awareness of the types of TMs, members and working protocol; properties of the materials, personal observations of the participants. Results: Most of the participants work in a private practice, and half of them are familiar with the TMs in general. Conclusion: This study shows that 52% of the participants are aware of have some information about TM, 82% of them know the polyamides, 25% the thermoplastic acrylic resins, 15% polyoxymethylene, 4% polyolefin and only 1,5% Polyan. 42% use these materials in their practice and are familiar with the technological and working protocol and only 36% report that they are aware of their properties, disadvantages and indications.

  19. Preparation and properties of blends composed of lignosulfonated layered double hydroxide/plasticized starch and thermoplastics.

    Science.gov (United States)

    Privas, Edwige; Leroux, Fabrice; Navard, Patrick

    2013-07-01

    Layered double hydroxide prepared with lignosulfonate (LDH/LS) can be easily dispersed down to the nanometric scale in thermoplastic starch, at concentration of 1 up to 4 wt% of LDH/LS. They can thus be used as a bio-based reinforcing agent of thermoplastic starch. Incorporation of LDH/LS in starch must be done using LDH/LS slurry instead of powder on order to avoid secondary particles aggregation, the water of the paste being used as the starch plasticizer. This reinforced starch was used for preparing a starch-polyolefine composite. LDH/LS-starch nanocomposites were mixed in a random terpolymer of ethylene, butyl acrylate (6%) and maleic anhydride (3%) at concentrations of 20 wt% and 40 wt%. With a 20% loading of (1 wt% LDH/LS in thermoplastic starch), the ternary copolymer is partially bio-based while keeping nearly its original processability and mechanical properties and improving oxygen barrier properties. The use of layered double hydroxides is also removing most odours linked to the lignin phase. Copyright © 2013 Elsevier Ltd. All rights reserved.

  20. Thermal Characterization of Modified Tacca Leontopetaloides Starch and Natural Rubber Based Thermoplastic Elastomer

    International Nuclear Information System (INIS)

    Ainatul Mardhiah Mohd Amin; Nur Shahidah Ab Aziz; Nurul Shuhada Mohd Makhtar; Miradatul Najwa Mohd Rodhi; Suhaila Mohd Sauid

    2014-01-01

    The purpose of this study is to identify the potential of Tacca leontopetaloides starch as bio-based thermoplastic elastomers, TPEs. Starch based polymer had been recognized to have highly potential in replace existing source of conventional elastomeric polymer. The modification process of blending starch with natural rubber, plasticizers, additives, and filler contribute to the enhancement and improvement for the properties of starch in order to produce biopolymers by approaching the properties of TPEs. Thermal properties of starch based thermoplastic was studied to evaluate the decomposition and degradation of the samples by using Thermogravimetric Analysis, TGA while the properties of endothermic reactions of the samples were thermally analyzed via Differential Scanning Calorimetry, DSC. From the analysis, it was found that the thermal properties of samples were revealed by recognizing GM-2 (green materials, GM) has high thermal resistance towards high temperature up to 480.06 degree Celsius with higher amount of residue which is 4.97 mg compared to other samples. This indicates GM-2 comprises of superior combination of ratio between natural rubbers and glycerol (plasticizer) in purpose of approaching the properties of Thermoplastic Elastomers, TPEs. (author)

  1. Nanocomposites Based on Thermoplastic Polymers and Functional Nanofiller for Sensor Applications

    Directory of Open Access Journals (Sweden)

    Serena Coiai

    2015-06-01

    Full Text Available Thermoplastic polymers like polyolefins, polyesters, polyamide, and styrene polymers are the most representative commodity plastics thanks to their cost-efficient manufacturing processes, excellent thermomechanical properties and their good environmental compatibility, including easy recycling. In the last few decades much effort has been devoted worldwide to extend the applications of such materials by conferring on them new properties through mixing and blending with different additives. In this latter context, nanocomposites have recently offered new exciting possibilities. This review discusses the successful use of nanostructured dispersed substrates in designing new stimuli-responsive nanocomposites; in particular, it provides an updated description of the synthetic routes to prepare nanostructured systems having the typical properties of thermoplastic polymers (continuous matrix, but showing enhanced optical, conductive, and thermal features dependent on the dispersion topology. The controlled nanodispersion of functional labeled clays, noble metal nanoparticles and carbon nanotubes is here evidenced to play a key role in producing hybrid thermoplastic materials that have been used in the design of devices, such as NLO devices, chemiresistors, temperature and deformation sensors.

  2. Auto-synchronized laser scanning range sensor for thermoplastic pavement marking material thickness measurement

    Science.gov (United States)

    Sun, Wei; Chen, Xuemin; Chen, Yuanhang; Ekbote, Aditya; Liu, Richard Ce

    2006-03-01

    Pavement marking materials provide delineation on highways around the world. The condition of the marking materials is very important for the driver's safety as well as the comfort and the driving expenses. Currently thermoplastic pavement marking materials (TPMM) are widely used in states. Measuring the thickness of TPMM on pavement is an essential index to monitor the contractors, calculate durability of marking materials, and provide better information for the pavement marking evaluation. In recent years to measure the thickness of TPMM, a procedure involving pre-embedded plates sprayed with the marking materials has been widely accepted. This method is labor intensive, and cannot obtain a continuous-thickness profile. Therefore there are demands to develop a high-speed automatic measuring system for determining the thickness and uniformity of marking materials. In this paper, a laser range sensor based on auto-synchronized laser scanning is proposed for the thermoplastic pavement marking material thickness measurement. Compare to classical triangulation method, this approach doesn't scarify the system resolution for large field of view and it is more suitable for highway speed measurement. To achieve high speed measurement, PSD (Position Sensitive Detector) is used in the prototype system instead of CCD (Charge Couple Device) in traditional auto-synchronized system. The standoff distance and transverse scan range of the prototype system both are 1 foot. The lab test results show that the prototype system can measure the thermoplastic type thickness with error in 5mil at laser scanning rate up to 50Hz.

  3. Hot Extruded Polycrystalline Mg2Si with Embedded XS2 Nano-particles (X: Mo, W)

    Science.gov (United States)

    Bercegol, A.; Christophe, V.; Keshavarz, M. K.; Vasilevskiy, D.; Turenne, S.; Masut, R. A.

    2017-05-01

    Due to their abundant, inexpensive and non-toxic constituent elements, magnesium silicide and related alloys are attractive for large-scale thermoelectric (TE) applications in the 500-800 K temperature range, in particular for energy conversion. In this work, we propose a hot extrusion method favorable for large-scale production, where the starting materials (Mg2Si and XS2, X: W, Mo) are milled together in a sealed vial. The MoS2 nano-particles (0.5-2 at.%) act as solid lubricant during the extrusion process, thus facilitating material densification, as confirmed by density measurements based on Archimedes' method. Scanning electron microscopy images of bulk extruded specimens show a wide distribution of grain size, covering the range from 0.1 μm to 10 μm, and energy dispersive spectroscopy shows oxygen preferentially distributed at the grain boundaries. X-ray diffraction analysis shows that the major phase is the expected cubic structure of Mg2Si. The TE properties of these extruded alloys have been measured by the Harman method between 300 K and 700 K. Resistivity values at 700 K vary between 370 μΩ m and 530 μΩ m. The ZT value reaches a maximum of 0.26 for a sample with 2 at.% MoS2. Heat conductivity is reduced for extruded samples containing MoS2, which most likely behave as scattering centers for phonons. The reason why the WS2 particles do not bring any enhancement, for either densification or heat transfer reduction, might be linked to their tendency to agglomerate. These results open the way for further investigation to optimize the processing parameters for this family of TE alloys.

  4. Temporal analysis of the effect of extruded flaxseed on the swine gut microbiota.

    Science.gov (United States)

    Holman, Devin B; Baurhoo, Bushansingh; Chénier, Martin R

    2014-10-01

    Flaxseed is a rich source of α-linolenic acid, an essential ω-3 fatty acid reported to have beneficial health effects in humans. Feeding swine a diet supplemented with flaxseed has been found to enrich pork products with ω-3 fatty acids. However, the effect of flaxseed supplementation on the swine gut microbiota has not been assessed to date. The purpose of this study was to investigate if extruded flaxseed has any impact on the bacterial and archaeal microbiota in the feces of growing-finishing pigs over a 51-day period, using denaturing gradient gel electrophoresis (DGGE) and real-time PCR. Bacterial DGGE profile analysis revealed major temporal shifts in the bacterial microbiota with only minor ones related to diet. The archaeal microbiota was significantly less diverse than that of Bacteria. The majority of bacterial DGGE bands sequenced belonged to the Firmicutes phylum while the archaeal DGGE bands were found to consist of only 2 species, Methanobrevibacter smithii and Methanosphaera stadtmanae. The abundance of Bacteroidetes decreased significantly from day 0 to day 21 in all diet groups while the abundance of Firmicutes was relatively stable across all diet cohorts and sampling times. There was also no significant correlation between pig mass and the ratio of Firmicutes to Bacteroidetes. While the addition of extruded flaxseed to the feed of growing-finishing pigs was beneficial for improving ω-3 fatty acid content of pork, it had no detectable impact on the fecal bacterial and archaeal microbiota, suggesting that extruded flaxseed may be used to improve meat quality without adverse effect on the swine gut microbiota or animal performance.

  5. Preparation and evaluation of enteric coated tablets of hot-melt extruded lansoprazole.

    Science.gov (United States)

    Alsulays, Bader B; Kulkarni, Vijay; Alshehri, Sultan M; Almutairy, Bjad K; Ashour, Eman A; Morott, Joseph T; Alshetaili, Abdullah S; Park, Jun-Bom; Tiwari, Roshan V; Repka, Michael A

    2017-05-01

    The objective of this work was to use hot-melt extrusion (HME) technology to improve the physiochemical properties of lansoprazole (LNS) to prepare stable enteric coated LNS tablets. For the extrusion process, we chose Kollidon ® 12 PF (K12) polymeric matrix. Lutrol ® F 68 was selected as the plasticizer and magnesium oxide (MgO) as the alkalizer. With or without the alkalizer, LNS at 10% drug load was extruded with K12 and F68. LNS changed to the amorphous phase and showed better release compared to that of the pure crystalline drug. Inclusion of MgO improved LNS extrudability and release and resulted in over 80% drug release in the buffer stage. Hot-melt extruded LNS was physically and chemically stable after 12 months of storage. Both formulations were studied for compatibility with Eudragit ® L100-55. The optimized formulation was compressed into a tablet followed by coating process utilizing a pan coater using L100-55 as an enteric coating polymer. In a two-step dissolution study, the release profile of the enteric coated LNS tablets in the acidic stage was less than 10% of the LNS, while that in the buffer stage was more than 80%. Drug content analysis revealed the LNS content to be 97%, indicating the chemical stability of the enteric coated tablet after storage for six months. HME, which has not been previously used for LNS, is a valuable technique to reduce processing time in the manufacture of enteric coated formulations of an acid-sensitive active pharmaceutical ingredient as compared to the existing methods.

  6. A comparison of the mechanical and sensory properties of baked and extruded confectionery products

    Science.gov (United States)

    Butt, Saba; Charalambides, Maria; Mohammed, Idris K.; Powell, Hugh

    2017-10-01

    Traditional baking is the most common way of producing confectionery wafers, however over the past few decades, the extrusion process has become an increasingly important food manufacturing method and is commonly used in the manufacturing of breakfast cereals and filled snack products. This study aims to characterise products made via each of these manufacturing processes in order to understand the important parameters involved in the resulting texture of confectionery products such as wafers. Both of the named processes result in brittle, cellular foams comprising of cell walls and cell pores which may contain some of the confectionery filling. The mechanical response of the cell wall material and the geometry of the products influence the consumer perception and preference. X-Ray micro tomography (XRT) was used to generate geometry of the microstructure which was then fed to Finite Element (FE) for numerical analysis on both products. The FE models were used to determine properties such as solid modulus of the cell walls, Young's modulus of the entire foam and to investigate and compare the microstructural damage of baked wafers and extruded products. A sensory analysis study was performed on both products by a qualified sensory panel. The results of this study were then used to draw links between the mechanical behaviour and sensory perception of a consumer. The extruded product was found to be made up of a stiffer solid material and had a higher compressive modulus and fracture stress when compared to the baked wafer. The sensory panel observed textural differences between the baked and extruded products which were also found in the differences of the mechanical properties of the two products.

  7. Enhancing anaerobic digestion of high-pressure extruded food waste by inoculum optimization.

    Science.gov (United States)

    Kong, Xin; Xu, Shuang; Liu, Jianguo; Li, Huan; Zhao, Ke; He, Liang

    2016-01-15

    The inoculation for extruded food waste anaerobic digestion (AD) was optimized to improve methane (CH4) yield. The inoculum of acclimated anaerobic sludge resulted in high biodegradability, producing CH4 yields from 580 mLCH4 g(-1)·VSadded to 605 mLCH4 g(-1)·VSadded, with corresponding BDCH4 ranging from 90% to 94%. We also investigated inoculum to substrate ratios (ISRs). With regards to digested slurry as inoculum, we found that a decrease in ISR improved CH4 yield, while a lower ISR prolonged the lag time of the initial AD stage due to lipid inhibition caused by excessive food waste. These results demonstrate that minimal inocula are required to start the AD system for high-pressure extruded food waste because it is easily biodegraded. High ammonia concentration had a negative effect on CH4 production (i.e., when free ammonia nitrogen [FAN] increased from 20 to 30 mg L(-1) to 120-140 mg L(-1), the CH4 yield decreased by 25%), suggesting that FAN was a significant inhibitor in CH4 yield reduction. In terms of CH4 yield and lag time of the AD process, the optimal inoculation of digested slurry for the extruded food waste had an ISR of 0.33 with CH4 yield of 505 mLCH4 g(-1)VSadded, which was 20% higher than what was found for higher ISR controls of 2, 1 and 0.5. Copyright © 2015 Elsevier Ltd. All rights reserved.

  8. Physicochemical Changes and Resistant-Starch Content of Extruded Cornstarch with and without Storage at Refrigerator Temperatures

    Directory of Open Access Journals (Sweden)

    David Neder-Suárez

    2016-08-01

    Full Text Available Effects of extrusion cooking and low-temperature storage on the physicochemical changes and resistant starch (RS content in cornstarch were evaluated. The cornstarch was conditioned at 20%–40% moisture contents and extruded in the range 90–130 °C and at screw speeds in the range 200–360 rpm. The extrudates were stored at 4 °C for 120 h and then at room temperature. The water absorption, solubility index, RS content, viscoelastic, thermal, and microstructural properties of the extrudates were evaluated before and after storage. The extrusion temperature and moisture content significantly affected the physicochemical properties of the extrudates before and after storage. The RS content increased with increasing moisture content and extrusion temperature, and the viscoelastic and thermal properties showed related behaviors. Microscopic analysis showed that extrusion cooking damaged the native starch structure, producing gelatinization and retrogradation and forming RS. The starch containing 35% moisture and extruded at 120 °C and 320 rpm produced the most RS (1.13 g/100 g after to storage at low temperature. Although the RS formation was low, the results suggest that extrusion cooking could be advantageous for RS production and application in the food industry since it is a pollution less, continuous process requiring only a short residence time.

  9. MR imaging findings of a sequestered disc in the lumbar spine: a comparison with an extruded disc

    Energy Technology Data Exchange (ETDEWEB)

    Sim, Su Youn; Park, Ji Seon; Ryu, Kyung Nam [Kyung Hee University Medical Center, Seoul (Korea, Republic of); Jin, Wook [Kyung Hee University East-west Neo Medical Center, Seoul (Korea, Republic of)

    2007-10-15

    To compare the MR findings of a sequestered disc with an extruded disc. MR images of 28 patients with a sequestered disc and 18 patients with an extruded disc were retrospectively reviewed. Patients with sequestered discs were divided into two groups whether definite separation from the parent disc was or was not seen. In the latter group (definite separation not seen) and the extruded disc group of patients, the signal intensities of the herniated discs were compared with the signal intensities of the parent discs and were evaluated on T1-and T2-weighted images. We also assessed the presence of a notch within the herniated disc. In the sequestered disc group of patients (28 discs), only 5 discs (18%) showed obvious separation from the parent disc. Among the remaining 23 discs with indefinite separation, the notch was visible in 14 discs (61%) and 9 discs (39%) had no notch. In the extruded disc group (18 discs), the notch was visible in 2 (11%) discs and the difference between the two groups was statistically significant ({rho} 0.0002). The signal intensities of the herniated discs on T1-weighted images were isointense in both the sequestered and extruded discs. The difference of incidence of high signal intensities on T2-weighted images was not statistically significant ({rho} = 0.125). It is necessary to consider the possibility of the presence of a sequestered disc when a herniated disc material shows a notch.

  10. MR imaging findings of a sequestered disc in the lumbar spine: a comparison with an extruded disc

    International Nuclear Information System (INIS)

    Sim, Su Youn; Park, Ji Seon; Ryu, Kyung Nam; Jin, Wook

    2007-01-01

    To compare the MR findings of a sequestered disc with an extruded disc. MR images of 28 patients with a sequestered disc and 18 patients with an extruded disc were retrospectively reviewed. Patients with sequestered discs were divided into two groups whether definite separation from the parent disc was or was not seen. In the latter group (definite separation not seen) and the extruded disc group of patients, the signal intensities of the herniated discs were compared with the signal intensities of the parent discs and were evaluated on T1-and T2-weighted images. We also assessed the presence of a notch within the herniated disc. In the sequestered disc group of patients (28 discs), only 5 discs (18%) showed obvious separation from the parent disc. Among the remaining 23 discs with indefinite separation, the notch was visible in 14 discs (61%) and 9 discs (39%) had no notch. In the extruded disc group (18 discs), the notch was visible in 2 (11%) discs and the difference between the two groups was statistically significant (ρ 0.0002). The signal intensities of the herniated discs on T1-weighted images were isointense in both the sequestered and extruded discs. The difference of incidence of high signal intensities on T2-weighted images was not statistically significant (ρ = 0.125). It is necessary to consider the possibility of the presence of a sequestered disc when a herniated disc material shows a notch

  11. Development of extruded Ready-To-Eat (RTE) snacks using corn, black gram, roots and tuber flour blends.

    Science.gov (United States)

    Reddy, M Kavya; Kuna, Aparna; Devi, N Lakshmi; Krishnaiah, N; Kaur, Charanjit; Nagamalleswari, Y

    2014-09-01

    Extruded RTE snacks were prepared from flour blends made with corn flour, Bengal gram flour, roots and tuber flours in a proportion of 60-80: 20: 20 respectively and moisture was adjusted to 17-20 %. The roots and tubers flours were developed from potato (Solanum tuberosum), yam (Dioscorea spp.), sweet potato (Ipomoea batatas L.), taro (Colocassia esculenta) and beet root (Beta vulgaris). Different formulations were extruded at 80 ± 5 °C (heater I) and 95-105 °C (heater II) temperature, 300-350 rpm screw speed, 100 ± 10 °C die temperature and 15 ± 2 kg/h feed rate. The exit diameter of the circular die was 3 mm. Sensory acceptability, physical parameters and nutrient analysis along with storage stability of the products was conducted. The fiber and energy content of the RTE extruded snack improved in experimental samples prepared using root and tuber flours. A serving of 100 g of the snack can provide more than 400 Kcal and 10 g of protein. The overall acceptability of RTE extruded products made with potato and taro were highly acceptable compared to yam and sweet potato. The study demonstrates utilization of roots and tuber flours as potential and diverse ingredients to enhance the appearance and nutritional properties in RTE extruded snack.

  12. Instrumental and Sensory Texture Attributes of High-Protein Nutrition Bars Formulated with Extruded Milk Protein Concentrate.

    Science.gov (United States)

    Banach, J C; Clark, S; Lamsal, B P

    2016-05-01

    Previous instrumental study of high-protein nutrition (HPN) bars formulated with extruded milk protein concentrate (MPC) indicated slower hardening compared to bars formulated with unmodified MPC. However, hardness, and its change during storage, insufficiently characterizes HPN bar texture. In this study, MPC80 was extruded at 2 different conditions and model HPN bars were prepared. A trained sensory panel and instrumental techniques were used to measure HPN bar firmness, crumbliness, fracturability, hardness, cohesiveness, and other attributes to characterize texture change during storage. Extrusion modification, storage temperature, and storage time significantly affected the instrumental and sensory panel measured texture attributes. The HPN bars became firmer and less cohesive during storage. When evaluated at the same storage conditions, the texture attributes of the HPN bars formulated with the different extrudates did not differ significantly from each other. However, textural differences were noted most of the time between the control and the HPN bars formulated with extruded MPC80. An adapted HPN bar crumbliness measurement technique produced results that were correlated with sensory panel measured crumbliness (r = 0.85) and cohesiveness (r = -0.84). Overall, the HPN bars formulated with extruded MPC80 were significantly softer, less crumbly, and more cohesive than the control during storage. © 2016 Institute of Food Technologists®

  13. Evaluation of the amount of apically extruded debris during retreatment of root canals filled by different obturation techniques.

    Science.gov (United States)

    Türker, S A; Uzunoğlu, E; Sağlam, B C

    2015-01-01

    To evaluate the amount of apically extruded debris during retreatment (with or without solvent) of root canals filled by two obturation techniques. Forty-eight root canals were prepared using ProTaper Universal F3 and filled with Gutta-percha and AH 26 sealer using single cone or lateral condensation techniques. The root canal fillings were removed using ProTaper Universal Retreatment system with or without solvent, and the canals were further prepared with ProTaper F4. The operating time was measured. The debris extruded was collected into preweighed Eppendorf tubes. The dry weight of the extruded debris was calculated by subtracting the weight of the empty tube from that of the tube containing debris. Statistical analysis was performed with two-way analysis of variance test, with Bonferroni correction at a 95% confidence level. There was no statistically significant difference in the amount of extruded debris between the two obturation techniques (P=0.332). The mean amount of debris was higher in the nonsolvent groups than the solvent groups, particularly with the single cone technique (P=0.013). There was a significant difference between groups with regard to the retreatment time (Pextruded debris were similar in both obturation techniques. A greater amount of apically extruded debris was observed in the nonsolvent groups than the solvent groups.

  14. In Vitro Comparison of Apically Extruded Debris during Root Canal Preparation of Mandibular Premolars with Manual and Rotary Instruments.

    Science.gov (United States)

    Soi, Sonal; Yadav, Suman; Sharma, Sumeet; Sharma, Mohit

    2015-01-01

    Background and aims. During root canal preparation, debris extruded beyond the apical foramen may result in periapical inflammation and postoperative pain. To date no root canal preparation method has been developed that extrudes no periapical debris. The purpose of this study was to identify a system leading to minimal extrusion of debris from the apical foramen. The study was conducted to comparatively evaluate the amount of apical extrusion of debris during root canal preparation using hand ProTaper and GT rotary and RaCe rotary instruments using crown-down technique. Materials and methods. Ninety freshly extracted human single-rooted mandibular premolars were equally assigned to three groups (n=30). The root canals were instrumented using hand ProTaper, GT rotary and RaCe rotary systems. Debris and irrigant extruded from the apical foramen were collected into vials. The mean weight of the remaining debris was calculated for each group and subjected to statistical analysis. Results. ANOVA was used to compare the mean dry weights of the debris extruded in the three groups, followedby post hoc Tukey tests for multiple comparisons the between groups. Highly significant differences were found in the amount of debris extruded among all the groups (Pextruded a significantly higher amount of debris than GT and RaCe systems.

  15. Comparison of apically extruded debris after root canal instrumentation using Reciproc(®) instruments with various kinematics.

    Science.gov (United States)

    Arslan, H; Doğanay, E; Alsancak, M; Çapar, I D; Karataş, E; Gündüz, H A

    2016-03-01

    To assess the amount of apically extruded debris using Reciproc(®) instruments with different kinematics (150° counter clockwise [CCW]-30° clockwise [CW], 270° CCW-30° CW, 360° CCW-30° CW and continuous rotation). Forty-eight maxillary central incisors were selected and assigned to four root canal shaping groups as follows (n = 12): 150° CCW-30° CW, 270° CCW-30° CW, 360° CCW-30° CW and continuous rotation. Reciproc R25 and R50(®) instruments were used in all groups. Apically extruded debris was collected and dried in preweighed Eppendorf tubes. The weight of extruded debris was assessed with an electronic balance. The data were analysed with one way analysis of variance and LSD post hoc tests (P = 0.05). The 150° CCW-30° CW and 270° CCW-30° CW reciprocating motions extruded significantly less debris than continuous rotation (P 0.05). All instrument movements were associated with apically extruded debris. However, the 150° CCW-30° CW and 270° CCW-30° CW reciprocating motions were associated with less extrusion than continuous rotation. © 2015 International Endodontic Journal. Published by John Wiley & Sons Ltd.

  16. Effect of incorporation of corn byproducts on quality of baked and extruded products from wheat flour and semolina.

    Science.gov (United States)

    Sharma, Savita; Gupta, Jatinder Pal; Nagi, H P S; Kumar, Rakesh

    2012-10-01

    The effect of blending level (0, 5, 10, 15 and 20%) of corn bran, defatted germ and gluten with wheat flour on the physico-chemical properties (protein, crude fiber, phosphorus, iron and calcium), baking properties of bread, muffins and cookies, and extrusion properties of noodles and extruded snacks prepared from semolina were examined. Blending of wheat flour and corn byproducts significantly increased the protein, crude fiber, phosphorus, iron and calcium contents. Breads from gluten blends had higher loaf volume as compared to bran and germ breads. Among corn byproducts, gluten cookies were rated superior with respect to top grain. Muffins from germ blends and gluten blends had higher acceptability scores than the bran muffins. Blending of corn bran, defatted germ and gluten at 5 and 10% with wheat flour resulted in satisfactory bread, cookie, and muffin score. Quality of noodles was significantly influenced by addition of corn byproducts and their levels. Corn byproducts blending had significant influence on cooking time, however, gruel solid loss affected non-significantly in case of noodles. Expansion ratio and density of extruded snacks was affected non significantly by blending source and blending level. However, significant effect was observed on amperage, pressure, yield and overall acceptability of extruded snacks. Acceptable extruded products (noodles and extruded snacks) could be produced by blending corn byproducts with semolina upto 10% level.

  17. Gastrointestinal transit of extruded or pelletized diets in pacu fed distinct inclusion levels of lipid and carbohydrate

    Directory of Open Access Journals (Sweden)

    Claucia Aparecida Honorato

    2014-11-01

    Full Text Available The objective of this work was to evaluate the effect of pelletized or extruded diets, with different levels of carbohydrate and lipid, on the gastrointestinal transit time (GITT and its modulation in pacu (Piaractus mesopotamicus. One hundred and eighty pacu juveniles were fed with eight isonitrogenous diets containing two carbohydrate levels (40 and 50% and two lipid levels (4 and 8%. Four diets were pelletized and four were extruded. Carbohydrate and lipid experimental levels caused no changes to the bolus transit time. However, the bolus permanence time was related to diet processing. Fish fed pelletized diets exhibited the highest gastrointestinal transit time. Regression analysis of bolus behavior for pelletized and extruded diets with 4% lipid depicted different fits. GITT regression analysis of fish fed 8% lipid was fitted to a cubic equation and displayed adjustments of food permanence, with enhanced utilization of the diets, either with extruded or pelletized diets. GITT of fish fed extruded diets with 4% lipid was adjusted to a linear equation. The GITT of pacu depends on the diet processing and is affected by dietary levels of lipid and carbohydrate.

  18. Impact of different file systems on the amount of apically extruded debris during endodontic retreatment

    OpenAIRE

    Uzunoglu, Emel; Turker, Sevinc Aktemur

    2016-01-01

    Objective: The goal of present study was to determine the effect of different nickel?titanium file systems on the amount of apically extruded debris during endodontic retreatment: D-RaCe retreatment systems, EdgeFile XR retreatment rotary files, and Reciproc R40. Materials and Methods: Thirty-six single-rooted prepared mandibular premolar teeth were filled with Gutta-percha and AH Plus sealer. The teeth were then randomly assigned into three groups (n = 12) for retreatment. The endodontic ret...

  19. Extruded soybean and flaxseed enhance fat composition of milk for Parmigiano-Reggiano cheese

    OpenAIRE

    Andrea Formigoni; Giacomo Biagi; Mattia Fustini; Flavia Merendi; Nico Brogna; Attilio Luigi Mordenti

    2010-01-01

    Twenty Friesian dairy cows were used in an experimental trial to study the effects of extruded full-fat soybean and flaxseed dietary supplementation, at the level authorized by Consorzio of Parmigiano-Reggiano cheese(CPRC) feeding guidelines (1.0 and 0.4 kg/cow/day), on milk production and fatty acid composition. Diet was typically based on alfalfa and mixed hays and cereals. Compared with the concentrations before trial start, CLA and DHA were significantly increased by dietary treatment. Th...

  20. The measurement of density distribution of bentonite buffer extruded into fractures

    International Nuclear Information System (INIS)

    Matsumoto, Kazuhiro; Tanai, Kenji

    2008-01-01

    For the geological disposal of the high-level radioactive waste, it is important to develop the model to evaluate the long-term stability of the engineered barrier system. The increase in the reliability of the evaluation model may reduce the uncertainty of the safety assessment. In this study, the density distribution of the bentonite buffer extruded into the artificial fractures was measured by using a X-ray CT scanner to promote understanding of the extrusion phenomenon of the bentonite into fractures. (author)