Microstructure and magnetorheological properties of the thermoplastic magnetorheological elastomer composites containing modified carbonyl iron particles and poly(styrene-b-ethylene-ethylenepropylene-b-styrene) matrix

International Nuclear Information System (INIS)

Qiao, Xiuying; Lu, Xiushou; Li, Wei; Sun, Kang; Li, Weihua; Chen, Jun; Gong, Xinglong; Yang, Tao; Chen, Xiaodong

2012-01-01

Novel isotropic and anisotropic thermoplastic magnetorheological elastomers (MRE) were prepared by melt blending titanated coupling agent modified carbonyl iron (CI) particles with poly(styrene-b-ethylene-ethylene–propylene-b-styrene) (SEEPS) matrix in the absence and presence of a magnetic field, and the microstructure and magnetorheological properties of these SEEPS-based MRE were investigated in detail. The particle surface modification improves the dispersion of the particles in the matrix and remarkably softens the CI/SEEPS composites, thus significantly enhancing the MR effect and improving the processability of these SEEPS-based MRE. A microstructural model was proposed to describe the interfacial compatibility mechanism that occurred in the CI/SEEPS composites after titanate coupling agent modification, and validity of this model was also demonstrated through adsorption tests of unmodified and surface-modified CI particles. (paper)

Nanocomposites based on thermoplastic elastomers with functional basis of nano titanium dioxide

Energy Technology Data Exchange (ETDEWEB)

Yulovskaya, V. D.; Kuz’micheva, G. M., E-mail: galina-kuzmicheva@list.ru [Federal State Budget Educational Institution of Higher Education “Moscow Technological University” (Russian Federation); Klechkovskaya, V. V. [Russian Academy of Sciences, Shubnikov Institute of Crystallography (Russian Federation); Orekhov, A. S.; Zubavichus, Ya. V. [National Research Centre “Kurchatov Institute” (Russian Federation); Domoroshchina, E. N.; Shegay, A. V. [Federal State Budget Educational Institution of Higher Education “Moscow Technological University” (Russian Federation)

2016-03-15

Nanocomposites based on a thermoplastic elastomer (TPE) (low-density polyethylene (LDPE) and 1,2-polybutadiene in a ratio of 60/40) with functional titanium dioxide nanoparticles of different nature, TiO{sub 2}/TPE, have been prepared and investigated by a complex of methods (X-ray diffraction analysis using X-ray and synchrotron radiation beams, scanning electron microscopy, transmission electron microscopy, and X-ray energy-dispersive spectroscopy). The morphology of the composites is found to be somewhat different, depending on the TiO{sub 2} characteristics. It is revealed that nanocomposites with cellular or porous structures containing nano-TiO{sub 2} aggregates with a large specific surface and large sizes of crystallites and nanoparticles exhibit the best deformation‒strength and fatigue properties and stability to the effect of active media under conditions of ozone and vapor‒air aging.

Influence of gamma irradiation in the thermoplastic elastomer (TPE); Influência da radiação gama no elastômero termoplástico (TPE)

Energy Technology Data Exchange (ETDEWEB)

Oliveira, Camila B.; Parra, Duclerc F.; Marchini, Leonardo G., E-mail: camila@ba7.com.br [Instituto de Pesquisas Energéticas e Nucleares (IPEN/CNEN-SP), São Paulo, SP (Brazil)

2017-07-01

The TPE is the nomenclature used for the thermoplastic elastomer, which is also known as thermoplastic rubber. It belongs to an under-researched class of engineering plastics, however, in recent years there has been steady growth due to its important and unusual combination of properties. During its use, it behaves like an elastomer, but, unlike traditional elastomers (vulcanized rubbers), it can be processed using conventional technologies and equipment used for thermoplastics, such as extrusion and injection. The processing of polymers, such as TPE by means of radiation, constitutes a technological area dedicated to the study of the physical and chemical effects caused by high energy radiation, such as gamma radiation. Thus the objective of this work is to evaluate the mechanical and thermal properties of TPE irradiated by {sup 60}Co source of gamma radiation in different doses. The thermoplastic elastomer being modified by means of ionizing radiation at doses of 5, 10, 20, 30, 50 and 100 kGy the effects of the radiation on the mechanical and thermal properties of this material are evaluated through the tests of tensile tests, TGA, FTIR and Fluency Index.

Sustainable Triblock Copolymers for Application as Thermoplastic Elastomers

Science.gov (United States)

Ding, Wenyue; Wang, Shu; Ganewatta, Mitra; Tang, Chuanbing; Robertson, Megan

Thermoplastic elastomers (TPEs), combining the processing advantages of thermoplastics with the flexibility and extensibility of elastomeric materials, have found versatile applications in industry, including electronics, clothing, adhesives, and automotive components. ABA triblock copolymers, in which A represents glassy endblocks and B the rubbery midblock, are commercially available as TPEs, such as poly(styrene-b-butadiene-b-styrene) (SBS) or poly(styrene-b-isoprene-b-styrene) (SIS). However, the commercial TPEs are derived from fossil fuels. The finite availability of fossil fuels and the environmental impact of the petroleum manufacturing have led to the increased interest in the development of alternative polymeric materials from sustainable sources. Rosin acids are promising replacement for the petroleum source due to their abundance in conifers, rigid molecular structures, and ease of functionalization. In this study, we explored the utilization of a rosin acid derivative, poly(dehydroabietic ethyl methacrylate) (PDAEMA), as a sustainable alternative for the glassy domain. The triblock copolymer poly(dehydroabietic ethyl methacrylate-b-n-butyl acylate-b-dehydroabietic ethyl methacrylate) (DnBD) was synthesized and characterized. DnBD exhibited tunable morphological and thermal properties. Tensile testing revealed elastomeric behavior.

Hysteretic behavior of soft magnetic elastomer composites

Energy Technology Data Exchange (ETDEWEB)

Krautz, Maria; Werner, David [Institute for Complex Materials, IFW Dresden, P.O. Box 270116, D-01171 Dresden (Germany); Schrödner, Mario [Thuringian Institute of Textile and Plastics Research e.V., Breitscheidstraße 97, D-07407 Rudolstadt (Germany); Funk, Alexander [Institute for Complex Materials, IFW Dresden, P.O. Box 270116, D-01171 Dresden (Germany); Jantz, Alexander; Popp, Jana [Thuringian Institute of Textile and Plastics Research e.V., Breitscheidstraße 97, D-07407 Rudolstadt (Germany); Eckert, Jürgen [Institute for Complex Materials, IFW Dresden, P.O. Box 270116, D-01171 Dresden (Germany); Erich Schmid Institute of Materials Science, Austrian Academy of Sciences, Jahnstraße 12, A-8700 Leoben (Austria); Department of Materials Physics, Montanuniversität Leoben, Jahnstraße 12, A-8700 Leoben (Austria); Waske, Anja [Institute for Complex Materials, IFW Dresden, P.O. Box 270116, D-01171 Dresden (Germany)

2017-03-15

Composites of polymer and micron-sized particles of carbonyl-iron were investigated in terms of their magnetization behavior. Thermoplastic elastomers with varying Young's modulus (E{sub Polymer}=0.14–14.6 MPa) were used as matrix material. Field dependent magnetization curves reveal that the hysteretic behavior of the composites strongly depends on both the particle fraction (7, 10, 14, 21, 31 vol%) and on the mechanical properties of the polymer. It is shown that hysteresis only appears above a certain fraction of magnetic particles which can be accounted to the magnetic exchange between the particles. However, hysteresis is suppressed in the composite with largest Young's modulus of the polymer matrix, even at largest particle fraction. - Highlights: • Composites with soft magnetic Iron Particles show hysteretic magnetization behavior. • Origin of the hysteresis is the alignment of particles along field direction. • Hysteresis depends on both, mechanical properties of matrix and particle fraction.

Facile Method and Novel Dielectric Material Using a Nanoparticle-Doped Thermoplastic Elastomer Composite Fabric for Triboelectric Nanogenerator Applications.

Science.gov (United States)

Zhang, Zhi; Chen, Ying; Debeli, Dereje Kebebew; Guo, Jian Sheng

2018-04-18

The trends toward flexible and wearable electronic devices give rise to the attention of triboelectric nanogenerators (TENGs) which can gather tiny energy from human body motions. However, to accommodate the needs, wearable electronics are still facing challenges for choosing a better dielectric material to improve their performance and practicability. As a kind of synthetic rubber, the thermoplastic elastomer (TPE) contains many advantages such as lightweight, good flexibility, high tear strength, and friction resistance, accompanied by good adhesion with fabrics, which is an optimal candidate of dielectric materials. Herein, a novel nanoparticle (NP)-doped TPE composite fabric-based TENG (TF-TENG) has been developed, which operates based on the NP-doped TPE composite fabric using a facile coating method. The performances of the TENG device are systematically investigated under various thicknesses of TPE films, NP kinds, and doping mass. After being composited with a Cu NP-doped TPE film, the TPE composite fabric exhibited superior elastic behavior and good bending property, along with excellent flexibility. Moreover, a maximum output voltage of 470 V, a current of 24 μA, and a power of 12 mW under 3 MΩ can be achieved by applying a force of 60 N on the TF-TENG. More importantly, the TF-TENG can be successfully used to harvest biomechanical energy from human body and provides much more comfort. In general, the TF-TENG has great application prospects in sustainable wearable devices owing to its lightweight, flexibility, and high mechanical properties.

Thermoplastic Elastomers From Chemically or Irradiation Activated Polyolefin Wastes and Ground Tyre Rubber

International Nuclear Information System (INIS)

Tolstov, A.M.; Grigoryeva, A.L.; Bardash, O.P.

2005-01-01

Thermoplastic elastomers (TPE) are known as materials with unique combination of elastomeric properties and thermo plasticity. Among the TPE of different type the polymer blends of thermoplastics and rubbers are the most commonly used. Recently a very effective technology of dynamic vulcanization of rubber component inside thermoplastic matrix has been developed. As a result of rubber vulcanization and dispersion inside thermoplastic the new type of TPE so-called thermoplastic dynamic vulcanizations (TPV) are obtained. In our work we have applied the technology of dynamic vulcanization for recycled components (PP, HDPE, GTR). It has appeared that such components are not mixed well and the resulting TPV have poor mechanical properties. To solve a problem of poor compatibility of the components used we carried out a pre-modification (functionalization) of the component surfaces by gamma-irradiation or by chemically or gamma-irradiation induced grafting of reactive monomers. Both the polyolefin (HDPE) and GTR were functionalized before mixing. The monomers were selected by such a way that being grafted to be able to react to each other in interface during the components blending. For example, we used maleic anhydride and acrylamide. The effect of better compatibility has appeared in higher tensile characteristics of TPV synthesized

Synthesis and properties of butadiene-alpha-methylstyrene thermoplastic elastomer

Directory of Open Access Journals (Sweden)

A. V. Firsova

2016-01-01

Full Text Available Butadiene-α-methylstyrene block – copolymer – a thermoplastic elastomer (TPE-R DMST occupies a special place among the ethylene – vinyl aromatic block copolymers. TPE-R DMST comprising as plastic – poly-α-methylstyrene unit and elastic – polybutadiene block. TPE-R DMST has high heat resistance, flexibility, abrasion resistance compared to butadiene-styrene thermoplastic elastomer (TPE DST. The synthesis of block copolymers of butadiene and α-methylstyrene was carried out. The process of polymerization the α-methylstyrene characterized the high speed of polymerization in polar medium and low reaction speed in hydrocarbon solvents. Anionic catalyst nbutyllithium (n-BuLi and high concentration – 60–80% α-methylstyrene in the mixture influenced by synthesis of the 1st block of TPE-R DMST, it’s technologically difficult. Found that the low temperature of polymerization α-methylstyrene (+61 o C, the reversibility of these reactions and the high concentration of residual monomer are very importance. It was revealed that a high polymerization rate α-methylstyrene can be achieved by conducting the reaction in a hydrocarbon solvent with polar additives compounds such as tetrahydrofuran (THF and methyl tert-butyl ether (MTBE. The conditions for the synthesis of P-DMST were developed. The kinetics of polymerization for the first DMST-P unit was obtained. Analysis of physical and mechanical properties DMST-P samples was conducted. The optimum content of bound α-methylstyrene block copolymer provides a good combination of properties in a relatively wide temperature range. The tensile strength at normal and elevated temperatures, the hardness and the stiffness of the polymer increased by increasing the content of bound α-methylstyrene. The elongation and the elasticity reduced by increasing the content of bound α-methylstyrene.

Thermoplastic elastomers containing 2D nanofillers: montmorillonite, graphene nanoplatelets and oxidized graphene platelets

OpenAIRE

Paszkiewicz Sandra; Pawelec Iwona; Szymczyk Anna; Rosłaniec Zbigniew

2015-01-01

This paper presents a comparative study on which type of platelets nanofiller, organic or inorganic, will affect the properties of thermoplastic elastomer matrix in the stronger manner. Therefore, poly(trimethylene terephthalate-block-poly(tetramethylene oxide) copolymer (PTT-PTMO) based nanocomposites with 0.5 wt.% of clay (MMT), graphene nanoplatelets (GNP) and graphene oxide (GO) have been prepared by in situ polymerization. The structure of the nanocomposites was characterized by transmis...

Reduction of Noise from Disc Brake Systems Using Composite Friction Materials Containing Thermoplastic Elastomers (TPEs)

Science.gov (United States)

Masoomi, Mohsen; Katbab, Ali Asghar; Nazockdast, Hossein

2006-09-01

Attempts have been made for the first time to prepare a friction material with the characteristic of thermal sensitive modulus, by the inclusion of thermoplastic elastomers (TPE) as viscoelastic polymeric materials into the formulation in order to the increase the damping behavior of the cured friction material. Styrene butadiene styrene (SBS), styrene ethylene butylene styrene (SEBS) and nitrile rubber/polyvinyl chloride (NBR/PVC) blend system were used as TPE materials. In order to evaluate the viscoelastic parameters such as loss factor (tan δ) and storage modulus (E‧) for the friction material, dynamic mechanical analyzer (DMA) were used. Natural frequencies and mode shapes of friction material and brake disc were determined by modal analysis. However, NBR/PVC and SEBS were found to be much more effective in damping behavior. The results from this comparative study suggest that the damping characteristics of commercial friction materials can be strongly affected by the TPE ingredients. This investigation also confirmed that the specimens with high TPE content had low noise propensity.

Thermoplastic elastomers containing 2D nanofillers: montmorillonite, graphene nanoplatelets and oxidized graphene platelets

Directory of Open Access Journals (Sweden)

Paszkiewicz Sandra

2015-12-01

Full Text Available This paper presents a comparative study on which type of platelets nanofiller, organic or inorganic, will affect the properties of thermoplastic elastomer matrix in the stronger manner. Therefore, poly(trimethylene terephthalate-block-poly(tetramethylene oxide copolymer (PTT-PTMO based nanocomposites with 0.5 wt.% of clay (MMT, graphene nanoplatelets (GNP and graphene oxide (GO have been prepared by in situ polymerization. The structure of the nanocomposites was characterized by transmission electron microscopy (TEM in order to present good dispersion without large aggregates. It was indicated that PTT-PTMO/GNP composite shows the highest crystallization temperature. Unlike the addition of GNP and GO, the introduction of MMT does not have great effect on the glass transition temperature of PTMO-rich soft phase. An addition of all three types of nanoplatelets in the nanocomposites caused the enhancement in tensile modulus and yield stress. Additionally, the cyclic tensile tests showed that prepared nanocomposites have values of permanent set slightly higher than neat PTT-PTMO.

Coaxial Thermoplastic Elastomer-Wrapped Carbon Nanotube Fibers for Deformable and Wearable Strain Sensors

KAUST Repository

Zhou, Jian

2018-01-22

Highly conductive and stretchable fibers are crucial components of wearable electronics systems. Excellent electrical conductivity, stretchability, and wearability are required from such fibers. Existing technologies still display limited performances in these design requirements. Here, achieving highly stretchable and sensitive strain sensors by using a coaxial structure, prepared via coaxial wet spinning of thermoplastic elastomer-wrapped carbon nanotube fibers, is proposed. The sensors attain high sensitivity (with a gauge factor of 425 at 100% strain), high stretchability, and high linearity. They are also reproducible and durable. Their use as safe sensing components on deformable cable, expandable surfaces, and wearable textiles is demonstrated.

Sustainable thermoplastic elastomers derived from cellulose, fatty acid and furfural via ATRP and click chemistry.

Science.gov (United States)

Yu, Juan; Lu, Chuanwei; Wang, Chunpeng; Wang, Jifu; Fan, Yimin; Chu, Fuxiang

2017-11-15

Cellulose-based thermoplastic elastomers (TPEs) have attracted considerable attention because of their rigid backbone, good mechanical properties, renewable nature and abundance. In the present study, sustainable TPEs based on ethyl cellulose (EC), fatty acid and furfural were generated by the combination of ATRP and "click chemistry". To fabricate sustainable TPEs with higher toughness, a range of polymers, including mono random-copolymer poly(tetrahydrofurfuryl methacrylate-co-lauryl methacrylate) (P(THFMA-co-LMA), dual polymer side chains PTHFMA and PLMA, and mono-block copolymer PTHFMA-b-PLMA, were designed as side chains to fabricate EC brush copolymers with random, dual or block side chain architectures using the "grafting from" and "grafting onto" methods. The multi-armed structures, chemical compositions and phase separation of these EC brush copolymers were confirmed by FT-IR, 1 H NMR, GPC, DSC, TEM and SEM. Overall, three types of EC brush copolymers all exhibited the desired mechanical properties of TPEs. In addition, the EC brush copolymers with dual/block side chain architectures showed higher tensile strength than that of the random polymers with similar compositions. Copyright © 2017. Published by Elsevier Ltd.

Asymmetric Dielectric Elastomer Composite Material

Science.gov (United States)

Stewart, Brian K. (Inventor)

2014-01-01

Embodiments of the invention provide a dielectric elastomer composite material comprising a plurality of elastomer-coated electrodes arranged in an assembly. Embodiments of the invention provide improved force output over prior DEs by producing thinner spacing between electrode surfaces. This is accomplished by coating electrodes directly with uncured elastomer in liquid form and then assembling a finished component (which may be termed an actuator) from coated electrode components.

Crosslinking of thermoplastic composites using electron beam radiation

International Nuclear Information System (INIS)

Strong, A.B.; Black, S.R.; Bryce, G.R.; Olcott, D.D.

1991-01-01

The crosslinking of thermoset materials has been clearly demonstrated to improve many desirable physical and chemical properties for composite applications. While thermoplastic resins also offer many advantages for composite applications, they are not crosslinked and, therefore, may not meet the same property criteria as crosslinked thermosets. Electron beams have been used successfully for crosslinking non-reinforced thermoplastic materials. Electron beams have also been used for curing composite thermoset materials. This research utilizes electron beams to crosslink high performance thermoplastic composite materials (PEEK and PPS with glass and carbon fibers). The tensile strength and tensile modulus are compared under various crosslinking conditions. The method is found to have some advantages in potentially improving physical properties of thermoplastic composite materials

Poly(CL/DLLA-b-CL multiblock copolymers as biodegradable thermoplastic elastomers

Directory of Open Access Journals (Sweden)

2008-03-01

Full Text Available Lactic acid and ∑-caprolactone based polymers and their derivates are widely used in biomedical applications. Different properties are introduced by modifying the composition. In this study, poly(ε-caprolactone/D,L-lactide-b-poly(ε-caprolactone multiblock copolymers were synthesized as poly(ester-urethanes (PEUs by polymerizing in two steps involving ring-opening polymerization of precursors and by diisocyanate linking of precursors to produce thermoplastic elastomers (TPEs. The precursors and products were characterized by SEC, 1H-NMR and DSC, and dynamic mechanical study (by dynamic mechanical analysis, DMA as well as morphological characterization (by transmission electron microscopy, TEM of the product TPEs was carried out. Tensile and creep recovery properties of them were also studied. According to the characterizations, all the polymerizations were successful, and the prepared TPEs showed clear elastic behavior. In the DMA scans, rubbery plateau in the storage modulus curves between Tg and terminal flow region was clearly detectable indicating elasticity. The TEM images demonstrated phase separation of amorphous and crystalline blocks when the degree of crystallinity of the hard blocks was high enough. The elongations of TPEs varied between 800–1800%, while the modulus was 7–66 MPa. Two different types of recovery tests indicated the creep properties of TPEs to be highly dependent on the degree of crystallinity.

Wood thermoplastic composites

Science.gov (United States)

Daniel F. Caulfield; Craig Clemons; Roger M. Rowell

2010-01-01

The wood industry can expand into new sustainable markets with the formation of a new class of composites with the marriage of the wood industry and the plastics industry. The wood component, usually a flour or fiber, is combined with a thermoplastic to form an extrudable, injectable or thermoformable composite that can be used in many non-structural applications....

Polymer compositions and methods

Energy Technology Data Exchange (ETDEWEB)

Allen, Scott D.; Willkomm, Wayne R.

2018-02-06

The present invention encompasses polyurethane compositions comprising aliphatic polycarbonate chains. In one aspect, the present invention encompasses polyurethane foams, thermoplastics and elastomers derived from aliphatic polycarbonate polyols and polyisocyanates wherein the polyol chains contain a primary repeating unit having a structure: ##STR00001## In another aspect, the invention provides articles comprising the inventive foam and elastomer compositions as well as methods of making such compositions.

Polyurethane elastomer as a matrix material for short carbon fiber reinforced thermoplastic composites

Directory of Open Access Journals (Sweden)

Ümit Tayfun

2017-09-01

Full Text Available Short carbon fibers (CF with different surface sized (epoxy (EP and polyurethane (PU were used as reinforcing agent in thermoplastic polyurethane (TPU based composites. Composites containing 5, 10, 15, and 20 weight % sized and desized CFs were prepared by using melt-mixing method. The surface characteristics of CFs were examined by energy dispersive X-ray spectroscopy (EDX and Fourier transform infrared spectroscopy (FTIR. Tensile testing, shore hardness test, dynamic mechanical analysis (DMA and melt flow index (MFI test were performed for determining final composite properties. The dispersion of CFs in TPU matrix was examined by scanning electron microscopy (SEM. Tensile strength, Youngs’ modulus and Shore hardness of TPU were enhanced by the addition of sized CFs. About two-fold improvement for tensile strength and ten-fold improvement for Youngs’ modulus were observed with the incorporation of 20 wt% EP-CF and PU-CF in TPU. The storage modulus of PU-CF containing composites was higher than those of TPU and other composites. No remarkable change was observed in MFI value of TPU after CF loadings. Processing conditions in this work was suitable for composite production. Sized CFs exhibited better dispersion with regard to desized CF due to the stronger adhesion of TPU matrix to fiber surface.

Tribological behavior of plasma-polymerized aminopropyltriethoxysilane films deposited on thermoplastic elastomers substrates

Energy Technology Data Exchange (ETDEWEB)

Alba-Elías, Fernando, E-mail: fernando.alba@unirioja.es [Department of Mechanical Engineering, University of La Rioja, c/Luis de Ulloa 20, 26004 Logroño, La Rioja (Spain); Sainz-García, Elisa; González-Marcos, Ana [Department of Mechanical Engineering, University of La Rioja, c/Luis de Ulloa 20, 26004 Logroño, La Rioja (Spain); Ordieres-Meré, Joaquín [ETSII, Polytechnic University of Madrid, c/José Gutiérrez Abascal 2, 28006 Madrid (Spain)

2013-07-01

Thermoplastic elastomers (TPE) are multifunctional polymeric materials that are characterized by moderate cost, excellent mechanical properties (high elasticity, good flexibility, hardness, etc.), high tensile strength, oxidation and wettability. With an objective of reducing the superficial friction coefficient of TPE, this work analyzes the characteristics of coating films that are based on aminopropyltriethoxysilane (APTES) over a TPE substrate. Since this material is heat-sensitive, it is necessary to use a technology that permits the deposition of coatings at low temperatures without affecting the substrate integrity. Thus, an atmospheric-pressure plasma jet system (APPJ) with a dielectric barrier discharge (DBD) was used in this study. The coated samples were analyzed by Scanning Electron Microscopy, Atomic Force Microscopy, Fourier-Transform Infrared with Attenuated Total Reflectance Spectroscopy, X-ray Photoelectron Spectroscopy and tribological tests (friction coefficient and wear rate). The studies showed that the coated samples that contain a higher amount of forms of silicon (SiOSi) and nitrogen (amines, amides and imines) have lower friction coefficients. The sample coated at a specific plasma power of 550 W and an APTES flow rate of 1.5 slm had the highest values of SiOSi and nitrogen-containing groups peak intensity and atomic percentages of Si2p and SiO{sub 4}, and the lowest percentages of C1s and average friction coefficient. The results of this research permit one to conclude that APPJ with a DBD is a promising technique to use in coating SiO{sub x} and nitrogen-containing groups layers on polymeric materials. - Highlights: • SiO{sub x} thin films on thermoplastic elastomers by atmospheric pressure plasma jet. • Study of influence of plasma power and precursor flow rate on film's properties. • Friction coefficient is inversely related to the amount of SiOSi and N groups. • Nitrogen groups from the ionization gas (N{sub 2}) seem to

Wood thermoplastic composites

Science.gov (United States)

Daniel F. Caulfield; Craig Clemons; Rodney E. Jacobson; Roger M. Rowell

2005-01-01

The term “wood-plastic composites” refers to any number of composites that contain wood (of any form) and either thermoset or thermoplastic polymers. Thermosets or thermoset polymers are plastics that, once cured, cannot be remelted by heating. These include cured resins, such as epoxies and phenolics, plastics with which the forest products industry is most familiar (...

Radiation induced functionalism of polyethylene and ground tire rubber for their reactive compatibility in thermoplastic elastomers

Energy Technology Data Exchange (ETDEWEB)

Fainleib, A.; Grigoryeva, O. [Institute of Macromolecular Chemistry, National Academy of Sciences of Ukraine, Kiev 02160 (Ukraine); Martinez B, G. [Laboratorio de Investigacion y Desarrollo de Materiales Avanzados, Facultad de Quimica, Universidad Autonoma del Estado de Mexico, Km. 12 Carretera Toluca-Atlacomulco, San Cayetano 50200, Estado de Mexico (Mexico)], e-mail: fainleib@i.kiev.ua

2009-07-01

Reactive compatibility of recycled low-or high-density polyethylenes (LDPE and HDPE, respectively) and ground tire rubber (GTR) via chemical interactions of pre-functionalized components in their blend interface has been carried out. Polyethylene component was functionalized with maleic anhydride (MAH) as well as the rubber component was modified via functionalism with MAH or acrylamide using chemically or irradiation ({gamma} rays) induced grafting techniques. Additional coupling agents such as-p-phenylene diamine (PDA) and polyamide fiber (PAF, from fiber wastes) were used for some thermoplastic elastomer (TPE) producing. The grafting degree and molecular mass distribution of the chromatography analyses, respectively. TPE materials based on synthesized reactive polyethylenes and GTR as well as ethylene-propylene-diene monomer rubber were prepared by dynamic vulcanization of the rubber phase inside thermoplastic (polyethylene) matrix and their phase structure, and main properties have been studied using DSC, TGA, DMTA and mechanical testing. As a final result, the high performance TPE with improved mechanical properties has been developed. (Author)

Consolidation modelling for thermoplastic composites forming simulation

Science.gov (United States)

Xiong, H.; Rusanov, A.; Hamila, N.; Boisse, P.

2016-10-01

Pre-impregnated thermoplastic composites are widely used in the aerospace industry for their excellent mechanical properties, Thermoforming thermoplastic prepregs is a fast manufacturing process, the automotive industry has shown increasing interest in this manufacturing processes, in which the reconsolidation is an essential stage. The model of intimate contact is investigated as the consolidation model, compression experiments have been launched to identify the material parameters, several numerical tests show the influents of the temperature and pressure applied during processing. Finally, a new solid-shell prismatic element has been presented for the simulation of consolidation step in the thermoplastic composites forming process.

Production and Mechanical Characterization of Ballistic Thermoplastic Composite Materials

OpenAIRE

D. Korsacilar; C. Atas

2014-01-01

In this study, first thermoplastic composite materials /plates that have high ballistic impact resistance were produced. For this purpose, the thermoplastic prepreg and the vacuum bagging technique were used to produce a composite material. Thermoplastic prepregs (resin-impregnated fiber) that are supplied ready to be used, namely high-density polyethylene (HDPE) was chosen as matrix and unidirectional glass fiber was used as reinforcement. In order to compare the fiber c...

Tailoring the mechanical and biodegradable properties of binary blends of biomedical thermoplastic elastomer.

Science.gov (United States)

Ang, Hui Ying; Chan, Jingni; Toong, Daniel; Venkatraman, Subbu S; Chia, Sing Joo; Huang, Ying Ying

2018-03-01

Blending polymers with complementary properties capitalizes on the inherent advantages of both components, making it possible to tailor the behaviour of the resultant material. A polymer blend consisting of an elastomer and thermoplastic can help to improve the mechanical integrity of the system without compromising on its processibility. A series of blends of biodegradable Poly(L-lactide-co-ɛ-caprolactone) (PLC) and Poly-(l,l-lactide-co-glycolic acid) (PLLGA), and PLC with Poly-(d,l-lactide-co-glycolic acid) (PDLLGA) were evaluated as a potential material for a biodegradable vesicourethral connector device. Based on the Tg of the blends, PLC/PLLGA formed an immiscible mixture while PLC/PDLLGA resulted in a compatible blend. The results showed that with the blending of PLC, the failure mode of PLLGA and PDLLGA changed from brittle to ductile fracture, with an significant decreas in tensile modulus and strength. SEM images demonstrated the different blend morphologies of different compositions during degradation. Gel Permeation Chromatography (GPC) and mechanical characterization revealed the degradation behaviour of the blends in this order (fastest to slowest): PDLLGA and PLC/PDLLGA blends > PLLGA and PLC/PLLGA blends > PLC. The PLC/PLLGA (70:30) blend was recommended as a suitable for the vesicourethral connector device application, highlighting the tailoring of blends to achieve a desired mechanical performance. Copyright © 2017 Elsevier Ltd. All rights reserved.

Radiation Curing of Rubber/Thermoplastic Composites Containing Different Inorganic Fillers

International Nuclear Information System (INIS)

EL-Zayat, M.M.M.

2012-01-01

Blending of polymeric materials has proved to be a successful method for preparing new polymeric materials having not only the main properties of the blends components but also new modification as well as specific ones. High density polyethylene (HDPE) and acrylonitrile butadiene rubber (NBR) are both soild and constitute the blend components to be investigated in present study and hence the method of mechanical blending is the most suitable one for its preparation . HDPE thermoplastic is a semi – crystalline polymer ; on the other hand , NBR elastomer is totally amorphous polymer. Both polymers are categorized as crosslinking polymers with respect to ionizing gamma rays with different extents. In order to increase the efficiency of irradiation curing of such NBR/HDPE blend , it may be required to add suitable additives such as reinforcing fillers that may increase the extent of crosslinking at the same irradiation dose . Thus synthetic fillers are used commercially in industrial processing of rubber formulation due to its specific characteristics and hence its high reinforcing capacity and suitable price . To follow property changes occurred to the blend as well as its composites , measurements have been done to monitor the changes that happened to mechanical, physical and thermal properties as a function of irradiation dose and composition of blends and composites.

A novel thermoplastic elastomer based on dynamically vulcanized polypropylene/acrylic rubber blends

Directory of Open Access Journals (Sweden)

2008-08-01

Full Text Available Thermoplastic elastomer based on polypropylene (PP and acrylic rubber (ACM was investigated, with special attention on the compatibilization and dynamic vulcanization. ACM component contains chlorine and carboxyl groups along the backbone, which act as center for the curing and reactive compatibilization. The last event was carried out by adding a combination of maleic anhydride-modified PP (PP-g-MA and triethylene tetramine (TETA, which act as interfacial agents between PP and ACM phases. The effectiveness of the compatibilization was suggested from mixing torque and viscosity, determined from rheological measurements. Outstanding mechanical performance, especially elongation at break, and better tensile set (lower values were obtained with the compatibilization. The dynamic vulcanization also resulted in good mechanical properties for compatibilized blends, but the performance was inferior to that observed for non vulcanized blends. The effect of the compatibilization and/or dynamic vulcanization on the dynamic mechanical, thermal, morphological and stress relaxation properties was investigated.

Micro injection moulding process validation for high precision manufacture of thermoplastic elastomer micro suspension rings

DEFF Research Database (Denmark)

Calaon, M.; Tosello, G.; Elsborg Hansen, R.

Micro injection moulding (μIM) is one of the most suitable micro manufacturing processes for flexible mass-production of multi-material functional micro components. The technology was employed in this research used to produce thermoplastic elastomer (TPE) micro suspension rings identified...... main μIM process parameters (melt temperature, injection speed, packing pressure) using the Design of Experiment statistical technique. Measurements results demonstrated the importance of calibrating mould´s master geometries to ensure correct part production and effective quality conformance...... on the frequency in order to improve the signal quality and assure acoustic reproduction fidelity. Production quality of the TPE rings drastically influence the product functionality. In the present study, a procedure for μIM TPE micro rings production optimization has been established. The procedure entail using...

Manufacturing a 9-Meter Thermoplastic Composite Wind Turbine Blade: Preprint

Energy Technology Data Exchange (ETDEWEB)

Murray, Robynne [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Snowberg, David R [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Berry, Derek S [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Beach, Ryan [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Rooney, Samantha A [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Swan, Dana [Arkema Inc.

2017-12-06

Currently, wind turbine blades are manufactured from a combination of glass and/or carbon fiber composite materials with a thermoset resin such as epoxy, which requires energy-intensive and expensive heating processes to cure. Newly developed in-situ polymerizing thermoplastic resin systems for composite wind turbine blades polymerize at room temperature, eliminating the heating process and significantly reducing the blade manufacturing cycle time and embodied energy, which in turn reduces costs. Thermoplastic materials can also be thermally welded, eliminating the need for adhesive bonds between blade components and increasing the overall strength and reliability of the blades. As well, thermoplastic materials enable end-of-life blade recycling by reheating and decomposing the materials, which is a limitation of existing blade technology. This paper presents a manufacturing demonstration for a 9-m-long thermoplastic composite wind turbine blade. This blade was constructed in the Composites Manufacturing Education and Technology facility at the National Wind Technology Center at the National Renewable Energy Laboratory (NREL) using a vacuum-assisted resin transfer molding process. Johns Manville fiberglass and an Arkema thermoplastic resin called Elium were used. Additional materials included Armacell-recycled polyethylene terephthalate foam from Creative Foam and low-cost carbon- fiber pultruded spar caps (manufactured in collaboration with NREL, Oak Ridge National Laboratory, Huntsman, Strongwell, and Chomarat). This paper highlights the development of the thermoplastic resin formulations, including an additive designed to control the peak exothermic temperatures. Infusion and cure times of less than 3 hours are also demonstrated, highlighting the efficiency and energy savings associated with manufacturing thermoplastic composite blades.

Properties and performance of flax yarn/thermoplastic polyester composites

DEFF Research Database (Denmark)

Madsen, Bo; Mehmood, Shahid

2012-01-01

Aiming at demonstrating the potential of unidirectional natural fiber-reinforced thermoplastic composites in structural applications, textile flax yarn/thermoplastic polyester composites with variable fiber volume fractions have been manufactured by a filament-winding process followed by a vacuum......-assisted compression molding process. The microstructure of the composites shows that the flax fiber yarns are well impregnated by the polyester matrix, and this supports the measured low porosity content of the composites. The experimental tensile modulus and ultimate tensile stress of the composites in the axial...

Preparation and Properties of Novel Thermoplastic Vulcanizate Based on Bio-Based Polyester/Polylactic Acid, and Its Application in 3D Printing

Directory of Open Access Journals (Sweden)

Yu Gao

2017-12-01

Full Text Available Thermoplastic vulcanizate (TPV combines the high elasticity of elastomers and excellent processability of thermoplastics. Novel bio-based TPV based on poly (lactide (PLA and poly (1,4-butanediol/2,3-butanediol/succinate/itaconic acid (PBBSI were prepared in this research. PBBSI copolyesters were synthesized by melting polycondensation, and the molecular weights, chemical structures and compositions of the copolyesters were characterized by GPC, NMR and FTIR. Bio-based 2,3-butanediol was successfully incorporated to depress the crystallization behavior of the PBBSI copolyester. With an increase of 2,3-butanediol content, the PBBSI copolyester transformed from a rigid plastic to a soft elastomer. Furthermore, the obtained TPV has good elasticity and rheological properties, which means it can be applied as a 3D-printing material.

Pyrolysis characteristics of typical biomass thermoplastic composites

Directory of Open Access Journals (Sweden)

Hongzhen Cai

Full Text Available The biomass thermoplastic composites were prepared by extrusion molding method with poplar flour, rice husk, cotton stalk and corn stalk. The thermo gravimetric analyzer (TGA has also been used for evaluating the pyrolysis process of the composites. The results showed that the pyrolysis process mainly consists of two stages: biomass pyrolysis and the plastic pyrolysis. The increase of biomass content in the composite raised the first stage pyrolysis peak temperature. However, the carbon residue was reduced and the pyrolysis efficiency was better because of synergistic effect of biomass and plastic. The composite with different kinds of biomass have similar pyrolysis process, and the pyrolysis efficiency of the composite with corn stalk was best. The calcium carbonate could inhibit pyrolysis process and increase the first stage pyrolysis peak temperature and carbon residue as a filling material of the composite. Keywords: Biomass thermoplastic composite, Calcium carbonate, Pyrolysis characteristic

Continuous Natural Fiber Reinforced Thermoplastic Composites by Fiber Surface Modification

Directory of Open Access Journals (Sweden)

Patcharat Wongsriraksa

2013-01-01

Full Text Available Continuous natural fiber reinforced thermoplastic materials are expected to replace inorganic fiber reinforced thermosetting materials. However, in the process of fabricating the composite, it is difficult to impregnate the thermoplastic resin into reinforcement fiber because of the high melt viscosity. Therefore, intermediate material, which allows high impregnation during molding, has been investigated for fabricating continuous fiber reinforced thermoplastic composite by aligning resin fiber alongside reinforcing fiber with braiding technique. This intermediate material has been called “microbraid yarn (MBY.” Moreover, it is well known that the interfacial properties between natural fiber and resin are low; therefore, surface treatment on continuous natural fiber was performed by using polyurethane (PU and flexible epoxy (FLEX to improve the interfacial properties. The effect of surface treatment on the mechanical properties of continuous natural fiber reinforced thermoplastic composites was examined. From these results, it was suggested that surface treatment by PU with low content could produce composites with better mechanical properties.

Structure-Property Relationships in Tough, Superabsorbent Thermoplastic Elastomers for Hemorrhage Control

Science.gov (United States)

Beyer, Frederick; Bain, Erich; Long, Tyler; Mrozek, Randy; Savage, Alice; Martin, Halie; Dadmun, Mark; Lenhart, Joseph

Between 2001 and 2009, uncontrolled hemorrhaging from major trauma accounted for the deaths of roughly 80% of wounded soldiers with potentially survivable injuries. Modern hemostatic materials are limited in their ability to deliver therapeutic agents, causing tissue damage themselves, or being difficult to remove intact. The goal of this study is to create a mechanically robust polymer that takes up as much as 1000 wt% water in seconds while maintaining sufficient toughness to be removed intact from the wound intact. A thermoplastic elastomer scaffold in which physical crosslinks provide mechanical toughness might provide an appropriate combination of fast swelling and excellent toughness if the matrix material can be engineered to be strongly hydrophilic and swell rapidly. In this work, a commercial SBS triblock copolymer has been modified with poly(acrylic acid) side chains, resulting in materials that are superabsorbent but retain good mechanical properties when saturated. Although SAXS experiments failed to show any significant changes in morphology, even with 800 wt% water uptake, preliminary SANS experiments using selectively deuterated materials and swelling with D2O show significant changes in morphology. Our most recent findings will be presented.

Biobased composites from thermoplastic polyurethane elastomer and cross-linked acrylated-epoxidized soybean oil

Science.gov (United States)

Soybean oil is an important sustainable material. Crosslinked acrylated epoxidized soybean oil (AESO) is brittle without flexibility and the incorporation of thermoplastic polyurethane improves its toughness for industrial applications. The hydrophilic functional groups from both oil and polyurethan...

Creep and creep-recovery of a thermoplastic resin and composite

Science.gov (United States)

Hiel, Clem

1988-01-01

The database on advanced thermoplastic composites, which is currently available to industry, contains little data on the creep and viscoelastic behavior. This behavior is nevertheless considered important, particularly for extended-service reliability in structural applications. The creep deformation of a specific thermoplastic resin and composite is reviewed. The problem to relate the data obtained on the resin to the data obtained on the composite is discussed.

High performance thermoplastics: A review of neat resin and composite properties

Science.gov (United States)

Johnston, Norman J.; Hergenrother, Paul M.

1987-01-01

A review was made of the principal thermoplastics used to fabricate high performance composites. Neat resin tensile and fracture toughness properties, glass transition temperatures (Tg), crystalline melt temperatures (Tm) and approximate processing conditions are presented. Mechanical properties of carbon fiber composites made from many of these thermoplastics are given, including flexural, longitudinal tensile, transverse tensile and in-plane shear properties as well as short beam shear and compressive strengths and interlaminar fracture toughness. Attractive features and problems involved in the use of thermo-plastics as matrices for high performance composites are discussed.

Thermoforming of Continuous Fibre Reinforced Thermoplastic Composites

International Nuclear Information System (INIS)

McCool, Rauri; Murphy, Adrian; Wilson, Ryan; Jiang Zhenyu; Price, Mark

2011-01-01

The introduction of new materials, particularly for aerospace products, is not a simple, quick or cheap task. New materials require extensive and expensive qualification and must meet challenging strength, stiffness, durability, manufacturing, inspection and maintenance requirements. Growth in industry acceptance for fibre reinforced thermoplastic composite systems requires the determination of whole life attributes including both part processing and processed part performance data. For thermoplastic composite materials the interactions between the processing parameters, in-service structural performance and end of life recyclability are potentially interrelated. Given the large number and range of parameters and the complexity of the potential relationships, understanding for whole life design must be developed in a systematic building block approach. To assess and demonstrate such an approach this article documents initial coupon level thermoforming trials for a commercially available fibre reinforced thermoplastic laminate, identifying the key interactions between processing and whole life performance characteristics. To examine the role of the thermoforming process parameters on the whole life performance characteristics of the formed part requires a series of manufacturing trials combined with a series of characterisation tests on the manufacturing trial output. Using a full factorial test programme and considering all possible process parameters over a range of potential magnitudes would result in a very large number of manufacturing trials and accompanying characterisation tests. Such an approach would clearly be expensive and require significant time to complete, therefore failing to address the key requirement for a future design methodology capable of rapidly generating design knowledge for new materials and processes. In this work the role of mould tool temperature and blank forming temperature on the thermoforming of a commercially available

Tool-ply friction in thermoplastic composite forming (CD-rom)

NARCIS (Netherlands)

ten Thije, R.H.W.; Akkerman, Remko; van der Meer, L.; Ubbink, M.P.; Boisse, P.

2008-01-01

Friction is an important phenomenon that can dominate the resulting product geometry of thermoplastic composites upon forming. A model was developed that predicts the friction between a thermoplastic laminate and a rigid tool. The mesoscopic model, based on the Reynolds’ equation for thin film

Mechanical properties: wood lumber versus plastic lumber and thermoplastic composites

Directory of Open Access Journals (Sweden)

Bernardo Zandomenico Dias

Full Text Available Abstract Plastic lumber and thermoplastic composites are sold as alternatives to wood products. However, many technical standards and scientific studies state that the two materials cannot be considered to have the same structural behaviour and strength. Moreover, there are many compositions of thermoplastic-based products and plenty of wood species. How different are their mechanical properties? This study compares the modulus of elasticity and the flexural, compressive, tensile and shear strengths of such materials, as well as the materials' specific mechanical properties. It analyses the properties of wood from the coniferae and dicotyledon species and those of commercialized and experimental thermoplastic-based product formulations. The data were collected from books, scientific papers and manufacturers' websites and technical data sheets, and subsequently compiled and presented in Ashby plots and bar graphs. The high values of the compressive strength and specific compressive and tensile strengths perpendicular to the grain (width direction shown by the experimental thermoplastic composites compared to wood reveal their great potential for use in compressed elements and in functions where components are compressed or tensioned perpendicularly to the grain. However, the low specific flexural modulus and high density of thermoplastic materials limit their usage in certain civil engineering and building applications.

Studies on the structure and properties of thermoplastic starch/luffa fiber composites

International Nuclear Information System (INIS)

Kaewtatip, Kaewta; Thongmee, Jariya

2012-01-01

Highlights: ► Thermoplastic starch/luffa fiber composites were prepared using compression molding. ► The tensile strengths of the composites were higher than for thermoplastic starch. ► Degradation temperatures of the composites were higher than for thermoplastic starch. ► Luffa fiber decreases the water absorption of TPS. -- Abstract: Thermoplastic starch (TPS)/luffa fiber composites were prepared using compression molding. The luffa fiber contents ranged from 0 wt.% to 20 wt.%. The tensile strength of the TPS/luffa fiber composite with 10 wt.% of luffa fiber had a twofold increase compared to TPS. The temperature values of maximum weight loss of the TPS/luffa fiber composites were higher than for TPS. The water absorption of the TPS/luffa fiber composites decreased significantly when the luffa fiber contents increased. The strength of adhesion between the luffa fiber and the TPS matrix was clearly demonstrated by their compatibility presumably due to their similar chemical structures as shown by scanning electron microscope (SEM) micrographs and Fourier transform infrared (FTIR) spectra.

Friction and bending in thermoplastic composites forming processes

NARCIS (Netherlands)

Sachs, Ulrich

2014-01-01

With the demand for better fuel economy in the aerospace and automotive industries, lightweight polymer matrix composites became an attractive alternative for metal structures. Despite the inherently higher toughness and impact damage resistance of thermoplastics, thermoset matrix composites are

Resistance Welding of Thermoplastic Composites : Process and Performance

NARCIS (Netherlands)

Shi, H.

2014-01-01

Compared to thermoset composites, thermoplastic composites are drawing more and more attention by aircraft industries not only due to their excellent material properties but also due to their potentials to reduce cycle time and structure cost by using low-cost manufacturing technologies such as

Sustainable Elastomers from Renewable Biomass.

Science.gov (United States)

Wang, Zhongkai; Yuan, Liang; Tang, Chuanbing

2017-07-18

Sustainable elastomers have undergone explosive growth in recent years, partly due to the resurgence of biobased materials prepared from renewable natural resources. However, mounting challenges still prevail: How can the chemical compositions and macromolecular architectures of sustainable polymers be controlled and broadened? How can their processability and recyclability be enabled? How can they compete with petroleum-based counterparts in both cost and performance? Molecular-biomass-derived polymers, such as polymyrcene, polymenthide, and poly(ε-decalactone), have been employed for constructing thermoplastic elastomers (TPEs). Plant oils are widely used for fabricating thermoset elastomers. We use abundant biomass, such as plant oils, cellulose, rosin acids, and lignin, to develop elastomers covering a wide range of structure-property relationships in the hope of delivering better performance. In this Account, recent progress in preparing monomers and TPEs from biomass is first reviewed. ABA triblock copolymer TPEs were obtained with a soft middle block containing a soybean-oil-based monomer and hard outer blocks containing styrene. In addition, a combination of biobased monomers from rosin acids and soybean oil was formulated to prepare triblock copolymer TPEs. Together with the above-mentioned approaches based on block copolymers, multigraft copolymers with a soft backbone and rigid side chains are recognized as the first-generation and second-generation TPEs, respectively. It has been recently demonstrated that multigraft copolymers with a rigid backbone and elastic side chains can also be used as a novel architecture of TPEs. Natural polymers, such as cellulose and lignin, are utilized as a stiff, macromolecular backbone. Cellulose/lignin graft copolymers with side chains containing a copolymer of methyl methacrylate and butyl acrylate exhibited excellent elastic properties. Cellulose graft copolymers with biomass-derived polymers as side chains were

Thermal Degradation, Mechanical Properties and Morphology of Wheat Straw Flour Filled Recycled Thermoplastic Composites

Directory of Open Access Journals (Sweden)

Kadir Karakus

2008-01-01

Full Text Available Thermal behaviors of wheat straw flour (WF filled thermoplastic compositeswere measured applying the thermogravimetric analysis and differential scanningcalorimetry. Morphology and mechanical properties were also studied using scanningelectron microscope and universal testing machine, respectively. Presence of WF inthermoplastic matrix reduced the degradation temperature of the composites. One for WFand one for thermoplastics, two main decomposition peaks were observed. Morphologicalstudy showed that addition of coupling agent improved the compatibility between WFs andthermoplastic. WFs were embedded into the thermoplastic matrix indicating improvedadhesion. However, the bonding was not perfect because some debonding can also be seenon the interface of WFs and thermoplastic matrix. In the case of mechanical properties ofWF filled recycled thermoplastic, HDPE and PP based composites provided similar tensileand flexural properties. The addition of coupling agents improved the properties ofthermoplastic composites. MAPE coupling agents performed better in HDPE while MAPPcoupling agents were superior in PP based composites. The composites produced with thecombination of 50-percent mixture of recycled HDPE and PP performed similar with theuse of both coupling agents. All produced composites provided flexural properties requiredby the ASTM standard for polyolefin-based plastic lumber decking boards.

Characterization of thermoplastic composites for hot stamp forming

NARCIS (Netherlands)

Rietman, Bert; Grouve, Wouter; Akkerman, Remko

2014-01-01

This paper describes state-of-the-art characterization methods for thermoplastic composites at high processing temperature and provides a few examples of application in simulations of the hot stamp forming process.

High performance thermoplastics - A review of neat resin and composite properties

Science.gov (United States)

Johnston, Norman J.; Hergenrother, Paul M.

1987-01-01

A review was made of the principal thermoplastics used to fabricate high performance composites. Neat resin tensile and fracture toughness properties, glass transition temperatures (Tg), crystalline melt temperatures (Tm) and approximate processing conditions are presented. Mechanical properties of carbon fiber composites made from many of these thermoplastics are given, including flexural, longitudinal tensile, transverse tensile and in-plane shear properties as well as short beam shear and compressive strengths and interlaminar fracture toughness.

Recycling of ligno-cellulosic and polyethylene wastes from agricultural operations in thermoplastic composites

Science.gov (United States)

In the US, wood plastic composites (WPC) represent one of the successful markets for natural fiber-filled thermoplastic composites. The WPC typically use virgin or recycled thermoplastic as the substrate and wood fiber as the filler. A major application of the WPC is in non-structural building appli...

Two-way actuation behavior of shape memory polymer/elastomer core/shell composites

International Nuclear Information System (INIS)

Kang, Tae-Hyung; Lee, Jeong-Min; Yu, Woong-Ryeol; Youk, Ji Ho; Ryu, Hee Wook

2012-01-01

Semi-crystalline shape memory polymers (SMPs) show net two-way shape memory (2W-SM) behavior under constant stresses by the recoverable creep strain upon heating and stress-induced crystallization under the application of creep stress upon cooling. The applied constant stress is the key factor in this 2W-SM behavior. A core/shell structure is manufactured for the purpose of imparting a constant stress upon SMPs. An SMP in film or fiber form is dipped into a solution of an elastomer, photoinitiator, and curing agent and then dried out. After this dip coating process is repeatedly carried out, the SMP/elastomer core/shell composite is deformed into a temporary shape after being heated up above the transition temperature of the SMP. Under constant strain conditions, the composite is cooled down, after which the shell elastomer is cured using ultraviolet light. Then, the SMP/elastomer core/shell composite extends and contracts upon cooling and heating, respectively, without any external load. This cyclic deformation behavior is characterized, demonstrating that the current method offers a simple macroscopic processing technique to manufacture 2W-SM polymer composites. (paper)

New reusable elastomer electrodes for assessing body composition

International Nuclear Information System (INIS)

Moreno, M-V; Chaset, L; Bittner, P A; Barthod, C; Passard, M

2013-01-01

The development of telemedicine requires finding solutions of reusable electrodes for use in patients' homes. The objective of this study is to evaluate the relevance of reusable elastomer electrodes for measuring body composition. We measured a population of healthy Caucasian (n = 17). A measurement was made with a reference device, the Xitron®, associated with AgCl Gel electrodes (Gel) and another measurement with a multifrequency impedancemeter Z-Metrix® associated with reusable elastomer electrodes (Elast). We obtained a low variability with an average error of repeatability of 0.39% for Re and 0.32% for Rinf. There is a non significantly difference (P T-test > 0.1) about 200 ml between extracellular water Ve measured with Gel and Elast in supine and in standing position. For total body water Vt, we note a non significantly difference (P T-test > 0.1) about 100 ml and 2.2 1 respectively in supine and standing position. The results give low dispersion, with R 2 superior to 0.90, with a 1.5% maximal error between Gel and Elast on Ve in standing position. It looks possible, taking a few precautions, using elastomer electrodes for assessing body composition.

Characterisation of metal–thermoplastic composite hybrid joints by means of a mandrel peel test

NARCIS (Netherlands)

Su, Yibo; de Rooij, Matthias B.; Grouve, Wouter Johannes Bernardus; Warnet, Laurent

2016-01-01

Fastener free metal–carbon fibre reinforced thermoplastic composite hybrid joints show potential for application in aerospace structures. The strength of the metal–thermoplastic composite interface is crucial for the performance of the entire hybrid joint. Optimisation of the interface requires an

Processing technology for advanced fibre composites with thermoplastic matrices

Energy Technology Data Exchange (ETDEWEB)

Lystrup, Aa. [Risoe National Lab., Materials Research Dept., Roskilde (Denmark)

1997-12-31

Technologies and semi-raw materials for the manufacture of thermoplastic composites with continuous fibres are discussed. Autoclave consolidation, vacuum consolidation and press consolidation are all processes which are suitable for the manufacture of components with a three dimensional geometry. Autoclave consolidation is primarily for high quality components with high fibre content and complex geometry; using vacuum consolidation, very large components can be produced without the need of an autoclave, and the press consolidation technique is a very fast process suitable for mass production of smaller parts. Filament winding is used primarily for the manufacture of rotationally symmetrical components, and some of the technologies in use are winding with a continuously in-situ consolidation, winding inside an oven and room temperature winding followed by an autoclave consolidation. Semi-raw materials for thermoplastic composites exist as both prepregs and postpregs in many different forms, of which many are still under development. Some of the basic processing properties for the different types of semi-raw materials and most commonly used thermoplastic polymers are given. (au) 37 refs.

Comparison between properties of polyurethane nano composites prepared by two different methods

International Nuclear Information System (INIS)

Barmar, M.; Barikani, M.; Fereidoonnia, M.

2009-01-01

In this work, a thermoplastic polyurethane elastomer model based on polytetramethylene glycol. toluene diisocyanate and 1,4-butanediol was selected and synthesized. According to this model two types of polyurethane nano composites were prepared by in situ polymerization and melt intercalation procedures. The organo-modified nano clay was used in nano composites samples in 0.4 weight percent level. The prepared nano composites were studied by WAXD, tensile and thermal analysis. Thermal properties of the nano composites were higher than those of pure polyurethane elastomers. Nano composites prepared via melt intercalation method showed a lower tensile strength and hardness than those prepared through in situ polymerization method

Composite magnetorheological elastomers as dielectrics for plane capacitors: Effects of magnetic field intensity

Directory of Open Access Journals (Sweden)

Maria Balasoiu

Full Text Available The fabrication of composite magnetorheological elastomers (MRECs based on silicone rubber, carbonyl iron microparticles (10% vol. and polyurethane elastomer doped with 0%, 10% and 20% volume concentration TiO2 microparticles is presented. The obtained MRECs have the shape of thin foils and are used as dielectric materials for manufacturing plane capacitors. Using the plane capacitor method and expression of capacitance as a function of magnetic field intensity, combined with linear elasticity theory, the static magnetoelastic model of the composite is obtained and analyzed. Keywords: Magnetorheological elastomer, TiO2 microparticles, Silicone rubber, Carbonyl iron, Plane capacitor, Magnetoelasticity

Low Cost Processing of Commingled Thermoplastic Composites

Science.gov (United States)

Chiasson, Matthew Lee

A low cost vacuum consolidation process has been investigated for use with commingled thermoplastic matrix composites. In particular, the vacuum consolidation behaviour of commingled polypropylene/glass fibre and commingled nylon/carbon fibre precursors were studied. Laminates were consolidated in a convection oven under vacuum pressure. During processing, the consolidation of the laminate packs was measured by use of non-contact eddy current sensors. The consolidation curves are then used to tune an empirical consolidation model. The overall quality of the resulting laminates is also discussed. Dynamic mechanical analysis, differential scanning calorimetry and mechanical tensile testing were also performed in order to determine the effects of varying processing parameters on the physical and mechanical properties of the laminates. Through this analysis, it was determined that the nylon/carbon fibre blend was not suitable for vacuum consolidation, while the polypropylene/glass fibre blend is a viable option for vacuum consolidation. The ultimate goal of this work is to provide a foundation from which low cost unmanned aerial vehicle (UAV) components can be designed and manufactured from thermoplastic matrix composites using a low cost processing technique as an alternative to traditional thermoset composite materials.

PZT/PLZT - elastomer composites with improved piezoelectric voltage coefficient

Science.gov (United States)

Harikrishnan, K.; Bavbande, D. V.; Mohan, Dhirendra; Manoharan, B.; Prasad, M. R. S.; Kalyanakrishnan, G.

2018-02-01

Lead Zirconate Titanate (PZT) and Lanthanum-modified Lead Zirconate Titanate (PLZT) ceramic sensor materials are widely used because of their excellent piezoelectric coefficients. These materials are brittle, high density and have low achievable piezoelectric voltage coefficients. The density of the sintered ceramics shall be reduced by burnable polymeric sponge method. The achievable porosity level in this case is nearly 60 - 90%. However, the porous ceramic structure with 3-3 connectivity produced by this method is very fragile in nature. The strength of the porous structure is improved with Sylgard®-184 (silicone elastomer) by vacuum impregnation method maintaining the dynamic vacuum level in the range of -650 mm Hg. The elastomer Sylgard®-184 is having low density, low dielectric constant and high compliance (as a resultant stiffness of the composites is increased). To obtain a net dipole moment, the impregnated ceramic composites were subjected to poling treatment with varying conditions of D.C. field and temperature. The properties of the poled PZT/PLZT - elastomer composites were characterized with LCR meter for measuring the dielectric constant values (k), d33 meter used for measuring piezo-electric charge coefficient values (d33) and piezo-electric voltage coefficient (g33) values which were derived from d33 values. The voltage coefficient (g33) values of these composites are increased by 10 fold as compared to the conventional solid ceramics demonstrates that it is possible to fabricate a conformable detector.

Compression molding of chopped woven thermoplastic composite flakes

NARCIS (Netherlands)

Abdul Rasheed, Mohammed Iqbal

2016-01-01

Continuous fiber reinforced composites with high-performance thermoplastic polymer matrices have an enormous potential in terms of performance, production rate, cost efficiency and recyclability. The use of this relatively new class of materials by the aerospace and automotive industry has been

Graphene and water-based elastomers thin-film composites by dip-moulding.

Science.gov (United States)

Iliut, Maria; Silva, Claudio; Herrick, Scott; McGlothlin, Mark; Vijayaraghavan, Aravind

2016-09-01

Thin-film elastomers (elastic polymers) have a number of technologically significant applications ranging from sportswear to medical devices. In this work, we demonstrate that graphene can be used to reinforce 20 micron thin elastomer films, resulting in over 50% increase in elastic modulus at a very low loading of 0.1 wt%, while also increasing the elongation to failure. This loading is below the percolation threshold for electrical conductivity. We demonstrate composites with both graphene oxide and reduced graphene oxide, the reduction being undertaken in-situ or ex-situ using a biocompatible reducing agent in ascorbic acid. The ultrathin films were cast by dip moulding. The transparency of the elastomer films allows us to use optical microscopy image and confirm the uniform distribution as well as the conformation of the graphene flakes within the composite.

Thermo-hydroforming of a fiber-reinforced thermoplastic composites considering fiber orientations

Science.gov (United States)

Ahn, Hyunchul; Kuuttila, Nicholas Eric; Pourboghrat, Farhang

2018-05-01

The Thermoplastic woven composites were formed using a composite thermal hydroforming process, utilizing heated and pressurized fluid, similar to sheet metal forming. This study focuses on the modification of 300-ton pressure formation and predicts its behavior. Spectra Shield SR-3136 is used in this study and material properties are measured by experiments. The behavior of fiber-reinforced thermoplastic polymer composites (FRTP) was modeled using the Preferred Fiber Orientation (PFO) model and validated by comparing numerical analysis with experimental results. The thermo-hydroforming process has shown good results in the ability to form deep drawn parts with reduced wrinkles. Numerical analysis was performed using the PFO model and implemented as commercial finite element software ABAQUS / Explicit. The user subroutine (VUMAT) was used for the material properties of the thermoplastic composite layer. This model is suitable for working with multiple layers of composite laminates. Model parameters have been updated to work with cohesive zone model to calculate the interfacial properties between each composite layer. The results of the numerical modeling showed a good correlation with the molding experiment on the forming shape. Numerical results were also compared with experimental results on punch force-displacement curves for deformed geometry and forming processes of the composite layer. Overall, the shape of the deformed FRTP, including the distribution of wrinkles, was accurately predicted as shown in this study.

Bending behavior of thermoplastic composite sheets viscoelasticity and temperature dependency in the draping process

CERN Document Server

Ropers, Steffen

2017-01-01

Within the scope of this work, Steffen Ropers evaluates the viscoelastic and temperature-dependent nature of the bending behavior of thermoplastic composite sheets in order to further enhance the predictability of the draping simulation. This simulation is a useful tool for the development of robust large scale processes for continuously fiber-reinforced polymers (CFRP). The bending behavior thereby largely influences the size and position of wrinkles, which are one of the most common processing defects for continuously fiber-reinforced parts. Thus, a better understanding of the bending behavior of thermoplastic composite sheets as well as an appropriate testing method along with corresponding material models contribute to a wide-spread application of CFRPs in large scale production. Contents Thermoplastic Prepregs Draping Simulation of Thermoplastic Prepregs Bending Characterization of Textile Composites Modeling of Bending Behavior Target Groups Researchers and students in the field of polymer, lightweight,...

Tensile and impact properties of three-component PP/wood/elastomer composites

Directory of Open Access Journals (Sweden)

B. Pukanszky

2012-03-01

Full Text Available Polypropylene (PP was reinforced with wood flour and impact modified with elastomers to increase stiffness and impact resistance simultaneously. Elastomer content changed in four (0, 5, 10 and 20 wt%, while that of wood content in seven steps, the latter from 0 to 60 wt% in 10 wt% steps. Structure and adhesion were controlled by the addition of functionalized (maleated polymers. Composites were homogenized in a twin-screw extruder and then injection molded to tensile bars. Fracture resistance was characterized by standard and instrumented impact tests. The results showed that the components are dispersed independently of each other even when a functionalized elastomer is used for impact modification, at least under the conditions of this study. Impact resistance does not change much as a function of wood content in PP/wood composites, but decreases drastically from the very high level of the PP/elastomer blend to almost the same value obtained without impact modifier in the three-component materials. Increasing stiffness and fiber related local deformation processes led to small fracture toughness at large wood content. Micromechanical deformation processes depend mainly on the strength of PP/wood interaction; debonding and pull-out take place at poor adhesion, while fiber fracture dominates when adhesion is strong. Composites with sufficiently large impact resistance cannot be prepared in the usual range of wood contents (50–60 wt%.

In situ development of self-reinforced cellulose nanocrystals based thermoplastic elastomers by atom transfer radical polymerization.

Science.gov (United States)

Yu, Juan; Wang, Chunpeng; Wang, Jifu; Chu, Fuxiang

2016-05-05

Recently, the utilization of cellulose nanocrystals (CNCs) as a reinforcing material has received a great attention due to its high elastic modulus. In this article, a novel strategy for the synthesis of self-reinforced CNCs based thermoplastic elastomers (CTPEs) is presented. CNCs were first surface functionalized with an initiator for surface-initiated atom transfer radical polymerization (SI-ATRP). Subsequently, SI-ATRP of methyl methacrylate (MMA) and butyl acrylate (BA) was carried out in the presence of sacrificial initiator to form CTPEs in situ. The CTPEs together with the simple blends of CNCs and linear poly(MMA-co-BA) copolymer (P(MMA-co-BA)) were characterized for comparative study. The results indicated that P(MMA-co-BA) was successfully grafted onto the surface of CNCs and the compatibility between CNCs and the polymer matrix in CTPEs was greatly enhanced. Specially, the CTPEs containing 2.15wt% CNCs increased Tg by 19.2°C and tensile strength by 100% as compared to the linear P(MMA-co-BA). Copyright © 2016 Elsevier Ltd. All rights reserved.

Fabrication and mechanical testing of fibre reinforced thermoplastic composite tubes

International Nuclear Information System (INIS)

Tufail, M.

2005-01-01

Polymer based composites are produced using less expensive moulds and quick fabrication techniques. The overall processing cost for such materials is much lesser than metallic materials. Usually monolithic parts are produced out of composite materials which further decreases the processing time needed for joining sub- , assemblies as in the case of metallic parts. Any defects encountered due to sub-assemblies are also eliminated. Thermoset based composites have been used for long time to produce parts for automotive, aerospace, marine, and sports industries. The properties thus obtained by using thermoset as matrix are very well in comparison with metals but certain draw backs a.e there with this kind of matrix. Thermoset based composites are processed in untidy environment and once the object is produced can not be reshaped. In contrary to that thermoplastic materials are processed in a clean environment and the material can be recycled. The component once produced can easily be reshaped if required as no chemical reaction does take place during the process. Although the high melt viscosity of thermoplastic has limited its application as due to its high viscosity, its processing would be very difficult. Various methods have been developed to resolve this issue. In this study, a commingled material has been used to produce thermoplastic based composite tubes. The method developed for making such tubes is defined along with the method adopted to measure some of the mechanical properties of these tubes. (author)

Mechanical properties of green composites based on thermoplastic starch

Science.gov (United States)

Fornes, F.; Sánchez-Nácher, L.; Fenollar, O.; Boronat, T.; Garcia-Sanoguera, D.

2010-06-01

The present work is focused on study of "green composites" elaborated from thermoplastic starch (TPS) as polymer matrix and a fiber from natural origin (rush) as reinforced fiber. The effect of the fiber content has been studied by means of the mechanical properties. The composite resulting presents a lack of interaction between matrix and fiber that represents a performance decrease. However the biodegradability behavior of the resulting composite raise this composite as useful an industrial level.

The effect of titanium surface treatment on the interfacial strength of titanium – Thermoplastic composite joints

NARCIS (Netherlands)

Su, Yibo; de Rooij, Matthijn; Grouve, Wouter; Akkerman, Remko

2017-01-01

Co-consolidated titanium – carbon fibre reinforced thermoplastic composite hybrid joints show potential for application in aerospace structures. The strength of the interface between the titanium and the thermoplastic composite is crucial for the strength of the entire hybrid joint. Application of a

Characterization of elastic-viscoplastic properties of an AS4/PEEK thermoplastic composite

Science.gov (United States)

Yoon, K. J.; Sun, C. T.

1991-01-01

The elastic-viscoplastic properties of an AS4/PEEK (APC-2) thermoplastic composite were characterized at 24 C (75 F) and 121 C (250 F) by using a one-parameter viscoplasticity model. To determine the strain-rate effects, uniaxial tension tests were performed on unidirectional off-axis coupon specimens with different monotonic strain rates. A modified Bodner and Partom's model was also used to describe the viscoplasticity of the thermoplastic composite. The experimental results showed that viscoplastic behavior can be characterized quite well using the one-parameter overstress viscoplasticity model.

Study of mechanical and thermal properties of soy flour elastomers

Science.gov (United States)

Allen, Kendra Alicia

Bio-based plastics are becoming viable alternatives to petroleum-based plastics because they decrease dependence on petroleum derivatives and are more environmentally friendly. Raw materials such as soy flour are widely available, low cost, lightweight, stiffness and have high strength characteristics, but weak interfacial adhesion between the soy flour and the polymer poses a challenge. In this study, soy flour was utilized as a filler in thermoplastic elastomer composites. A surface modification called acetylation was investigated at soy flour concentrations of 10 wt%, 15 wt% and 20 wt%. The mechanical properties of the composites were then compared to that of elastomers without a filler. Chemical characterization of the acetylated soy flour was attempted in order to understand what occurs during the reaction and after completion. In the range of tests, soy flour loadings were observed to be inversely proportional to tensile strength for both the untreated and treated soy flour. However, the acetylated soy flour at 10 wt% concentration performed comparable to that of the neat rubber and resulted in an increase in tensile strength. Unexpectedly, the acetylation reaction increased elongation, which reduced stress within the composite and is believed to increase the adhesion of the soy flour to that of the elastomer. In the nuclear magnetic resonance (SS-NMR), the intensity for the treated soy flour was larger than that of the untreated soy flour for the acetyl groups that were attached to the soy flour, particularly, the carbonyl function group next to the deprotonated oxygen and the methyl group next to the carbonyl. Differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) indicated that the acetylated soy flour is slightly more thermally stable than the untreated soy flour. The treated soy flour also increased the decomposition temperature of the composite.

Thermoplastic Composite Wind Turbine Blades : An Integrated Design Approach

NARCIS (Netherlands)

Joncas, S.

2010-01-01

This thesis proposes a new structural design concept for future large wind turbine blades based on fully recyclable thermoplastic composites (TPC). With respect to material properties, cost and processing, reactively processed anionic polyamide-6 (APA-6) has been identified as the most promising

Ultrasonic Welding of Thermoplastic Composite Coupons for Mechanical Characterization of Welded Joints through Single Lap Shear Testing.

Science.gov (United States)

Villegas, Irene F; Palardy, Genevieve

2016-02-11

This paper presents a novel straightforward method for ultrasonic welding of thermoplastic-composite coupons in optimum processing conditions. The ultrasonic welding process described in this paper is based on three main pillars. Firstly, flat energy directors are used for preferential heat generation at the joining interface during the welding process. A flat energy director is a neat thermoplastic resin film that is placed between the parts to be joined prior to the welding process and heats up preferentially owing to its lower compressive stiffness relative to the composite substrates. Consequently, flat energy directors provide a simple solution that does not require molding of resin protrusions on the surfaces of the composite substrates, as opposed to ultrasonic welding of unreinforced plastics. Secondly, the process data provided by the ultrasonic welder is used to rapidly define the optimum welding parameters for any thermoplastic composite material combination. Thirdly, displacement control is used in the welding process to ensure consistent quality of the welded joints. According to this method, thermoplastic-composite flat coupons are individually welded in a single lap configuration. Mechanical testing of the welded coupons allows determining the apparent lap shear strength of the joints, which is one of the properties most commonly used to quantify the strength of thermoplastic composite welded joints.

Viscous and thermal modelling of thermoplastic composites forming process

Science.gov (United States)

Guzman, Eduardo; Liang, Biao; Hamila, Nahiene; Boisse, Philippe

2016-10-01

Thermoforming thermoplastic prepregs is a fast manufacturing process. It is suitable for automotive composite parts manufacturing. The simulation of thermoplastic prepreg forming is achieved by alternate thermal and mechanical analyses. The thermal properties are obtained from a mesoscopic analysis and a homogenization procedure. The forming simulation is based on a viscous-hyperelastic approach. The thermal simulations define the coefficients of the mechanical model that depend on the temperature. The forming simulations modify the boundary conditions and the internal geometry of the thermal analyses. The comparison of the simulation with an experimental thermoforming of a part representative of automotive applications shows the efficiency of the approach.

Pyrolysis characteristics of typical biomass thermoplastic composites

Science.gov (United States)

Cai, Hongzhen; Ba, Ziyu; Yang, Keyan; Zhang, Qingfa; Zhao, Kunpeng; Gu, Shiyan

The biomass thermoplastic composites were prepared by extrusion molding method with poplar flour, rice husk, cotton stalk and corn stalk. The thermo gravimetric analyzer (TGA) has also been used for evaluating the pyrolysis process of the composites. The results showed that the pyrolysis process mainly consists of two stages: biomass pyrolysis and the plastic pyrolysis. The increase of biomass content in the composite raised the first stage pyrolysis peak temperature. However, the carbon residue was reduced and the pyrolysis efficiency was better because of synergistic effect of biomass and plastic. The composite with different kinds of biomass have similar pyrolysis process, and the pyrolysis efficiency of the composite with corn stalk was best. The calcium carbonate could inhibit pyrolysis process and increase the first stage pyrolysis peak temperature and carbon residue as a filling material of the composite.

3D modeling of squeeze flow of unidirectionally thermoplastic composite inserts

Science.gov (United States)

Ghnatios, Chady; Abisset-Chavanne, Emmanuelle; Binetruy, Christophe; Chinesta, Francisco; Advani, Suresh

2016-10-01

Thermoplastic composites are attractive because they can be recycled and exhibit superior mechanical properties. The ability of thermoplastic resin to melt and solidify allows for fast and cost-effective manufacturing processes, which is a crucial property for high volume production. Thermoplastic composite parts are usually obtained by stacking several prepreg plies to create a laminate with a particular orientation sequence to meet design requirements. During the consolidation and forming process, the thermoplastic laminate is subjected to complex deformation which can include intraply and/or interply shear, ply reorientation and squeeze flow. In the case of unidirectional prepregs, the ply constitutive equation, when elastic effects are neglected, can be modeled as a transversally isotropic fluid, that must satisfy the fiber inextensibility as well as the fluid incompressibility. The high-fidelity solution of the squeeze flow in laminates composed of unidirectional prepregs was addressed in our former works by making use of an in-plane-out-of-plane separated representation allowing a very detailed resolution of the involved fields throughout the laminate thickness. In the present work prepregs plies are supposed of limited dimensions compared to the in-plane dimension of the part and will be named inserts. Again within the Proper Generalized Decomposition framework high-resolution simulation of the squeeze flow occurring during consolidation is addressed within a fully 3D in-plane-out-of-plane separated representation.

Building Block Approach' for Structural Analysis of Thermoplastic Composite Components for Automotive Applications

Science.gov (United States)

Carello, M.; Amirth, N.; Airale, A. G.; Monti, M.; Romeo, A.

2017-12-01

Advanced thermoplastic prepreg composite materials stand out with regard to their ability to allow complex designs with high specific strength and stiffness. This makes them an excellent choice for lightweight automotive components to reduce mass and increase fuel efficiency, while maintaining the functionality of traditional thermosetting prepreg (and mechanical characteristics) and with a production cycle time and recyclability suited to mass production manufacturing. Currently, the aerospace and automotive sectors struggle to carry out accurate Finite Elements (FE) component analyses and in some cases are unable to validate the obtained results. In this study, structural Finite Elements Analysis (FEA) has been done on a thermoplastic fiber reinforced component designed and manufactured through an integrated injection molding process, which consists in thermoforming the prepreg laminate and overmolding the other parts. This process is usually referred to as hybrid molding, and has the provision to reinforce the zones subjected to additional stresses with thermoformed themoplastic prepreg as required and overmolded with a shortfiber thermoplastic resin in single process. This paper aims to establish an accurate predictive model on a rational basis and an innovative methodology for the structural analysis of thermoplastic composite components by comparison with the experimental tests results.

Poly(ethylene oxide)/poly(butylene terephthalate) segmented block copolymers: the effect of copolymer composition on physical properties and degradation behavior

NARCIS (Netherlands)

Deschamps, A.A.; Grijpma, Dirk W.; Feijen, Jan

2001-01-01

In this study, the influence of copolymer composition on the physical properties and the degradation behavior of thermoplastic elastomers based on poly(ethylene oxide) (PEO) and poly(butylene terephthalate) (PBT) segments is investigated. These materials are intended to be used in medical

High-temperature hybrid welding of thermoplastic (CF/Peek) to thermoset (CF/Epoxy) composites

NARCIS (Netherlands)

Fernandez Villegas, I.; Vizcaino Rubio, P.

2015-01-01

Thermoset composites are widely used for the manufacturing of modern composite aircrafts. The use of thermoplastic composites (TPC) in aerospace applications is, however, gradually increasing owing to their cost-effectiveness in manufacturing and improved damage tolerance. An example of the use of

Green composites of thermoplastic corn starch and recycled paper cellulose fibers

Directory of Open Access Journals (Sweden)

Amnuay Wattanakornsiri

2011-08-01

Full Text Available Ecological concerns have resulted in a renewed interest in environmental-friendly composites issues for sustainabledevelopment as a biodegradable renewable resource. In this work we used cellulose fibers from recycled newspaper as reinforcementfor thermoplastic starch in order to improve its mechanical, thermal and water resistance properties. The compositeswere prepared from corn starch plasticized by glycerol (30% wt/wt of glycerol to starch as matrix that was reinforcedwith micro-cellulose fibers, obtained from used newspaper, with fiber content ranging from 0 to 8% (wt/wt of fibers to matrix.Physical properties of composites were determined by mechanical tensile tests, differential scanning calorimetry, thermogravimetricanalysis, water absorption measurement and scanning electron microscopy. The results showed that higherfibers content raised the tensile strength and elastic modulus up to 175% and 292%, respectively, when compared to thenon-reinforced thermoplastic starch. The addition of the fibers improved the thermal resistance and decreased the waterabsorption up to 63%. Besides, scanning electron microscopy illustrated a good adhesion between matrix and fibers. Theseresults indicated that thermoplastic starch reinforced with recycled newspaper cellulose fibers could be fruitfully used ascommodity plastics being strong, cheap, abundant and recyclable.

Nonlinear electroelastic deformations of dielectric elastomer composites: II - Non-Gaussian elastic dielectrics

Science.gov (United States)

Lefèvre, Victor; Lopez-Pamies, Oscar

2017-02-01

This paper presents an analytical framework to construct approximate homogenization solutions for the macroscopic elastic dielectric response - under finite deformations and finite electric fields - of dielectric elastomer composites with two-phase isotropic particulate microstructures. The central idea consists in employing the homogenization solution derived in Part I of this work for ideal elastic dielectric composites within the context of a nonlinear comparison medium method - this is derived as an extension of the comparison medium method of Lopez-Pamies et al. (2013) in nonlinear elastostatics to the coupled realm of nonlinear electroelastostatics - to generate in turn a corresponding solution for composite materials with non-ideal elastic dielectric constituents. Complementary to this analytical framework, a hybrid finite-element formulation to construct homogenization solutions numerically (in three dimensions) is also presented. The proposed analytical framework is utilized to work out a general approximate homogenization solution for non-Gaussian dielectric elastomers filled with nonlinear elastic dielectric particles that may exhibit polarization saturation. The solution applies to arbitrary (non-percolative) isotropic distributions of filler particles. By construction, it is exact in the limit of small deformations and moderate electric fields. For finite deformations and finite electric fields, its accuracy is demonstrated by means of direct comparisons with finite-element solutions. Aimed at gaining physical insight into the extreme enhancement in electrostriction properties displayed by emerging dielectric elastomer composites, various cases wherein the filler particles are of poly- and mono-disperse sizes and exhibit different types of elastic dielectric behavior are discussed in detail. Contrary to an initial conjecture in the literature, it is found (inter alia) that the isotropic addition of a small volume fraction of stiff (semi

Chemical Modification and Structure-property Relationships of Acrylic and Ionomeric Thermoplastic Elastomer Gels

Science.gov (United States)

Vargantwar, Pruthesh Hariharrao

Block copolymers (BCs) have remained at the forefront of materials research due to their versatility in applications ranging from hot-melt/pressure-sensitive adhesives and impact modifiers to compatibilizing agents and vibration-dampening/nanotemplating media. Of particular interest are macromolecules composed of two or more chemically dissimilar blocks covalently linked together to form triblock or pentablock copolymers. If the blocks are sufficiently incompatible and the copolymer behaves as a thermoplastic elastomer, the molecules can spontaneously self-assemble to form nanostructured materials that exhibit shape memory due to the formation of a supramolecular network. The BCs of these types are termed as conventional. When BCs contain blocks having ionic moieties such as sulfonic acid groups, they are termed as block ionomers. Designing new systems based on either conventional or ionic BCs, characterizing their structure-property relationships and later using them as electroacive polymers form the essential objectives of this work. Electroactive polymers (EAPs) exhibit electromechanical actuation when stimulated by an external electric field. In the first part of this work, it is shown that BCs resolve some of the outstanding problems presently encountered in the design of two different classes of EAP actuators: dielectric elastomers (DEs) and ionic polymer metal composites (IPMCs). All-acrylic triblock copolymer gels used as DEs actuate with high efficacy without any requirement of mechanical prestrain and, thus, eliminate the need for bulky and heavy hardware essential with prestrained dielectric actuators, as well as material problems associated with stress relaxation. The dependence of actuation behavior on gel morphology as evaluated from mechanical and microstructure studies is observed. In the case of IPMCs, ionic BCs employed in this study greatly facilitate processing compared to other contenders such as NafionRTM, which is commonly used in this class

Rapid Processing of Net-Shape Thermoplastic Planar-Random Composite Preforms

Science.gov (United States)

Jespersen, S. T.; Baudry, F.; Schmäh, D.; Wakeman, M. D.; Michaud, V.; Blanchard, P.; Norris, R. E.; Månson, J.-A. E.

2009-02-01

A novel thermoplastic composite preforming and moulding process is investigated to target cost issues in textile composite processing associated with trim waste, and the limited mechanical properties of current bulk flow-moulding composites. The thermoplastic programmable powdered preforming process (TP-P4) uses commingled glass and polypropylene yarns, which are cut to length before air assisted deposition onto a vacuum screen, enabling local preform areal weight tailoring. The as-placed fibres are heat-set for improved handling before an optional preconsolidation stage. The preforms are then preheated and press formed to obtain the final part. The process stages are examined to optimize part quality and throughput versus processing parameters. A viable processing route is proposed with typical cycle times below 40 s (for a plate 0.5 × 0.5 m2, weighing 2 kg), enabling high production capacity from one line. The mechanical performance is shown to surpass that of 40 wt.% GMT and has properties equivalent to those of 40 wt.% GMTex at both 20°C and 80°C.

Effects of Styrene-Acrylic Sizing on the Mechanical Properties of Carbon Fiber Thermoplastic Towpregs and Their Composites.

Science.gov (United States)

Bowman, Sean; Jiang, Qiuran; Memon, Hafeezullah; Qiu, Yiping; Liu, Wanshuang; Wei, Yi

2018-03-01

Thermoplastic towpregs are convenient and scalable raw materials for the fabrication of continuous fiber-reinforced thermoplastic matrix composites. In this paper, the potential to employ epoxy and styrene-acrylic sizing agents was evaluated for the making of carbon fiber thermoplastic towpregs via a powder-coating method. The protective effects and thermal stability of these sizing agents were investigated by single fiber tensile test and differential scanning calorimetry (DSC) measurement. The results indicate that the epoxy sizing agent provides better protection to carbon fibers, but it cannot be used for thermoplastic towpreg processing due to its poor chemical stability at high temperature. The bending rigidity of the tows and towpregs with two styrene-acrylic sizing agents was measured by cantilever and Kawabata methods. The styrene-acrylic sized towpregs show low torque values, and are suitable for further processing, such as weaving, preforming, and winding. Finally, composite panels were fabricated directly from the towpregs by hot compression molding. Both of the composite panels show superior flexural strength (>400 MPa), flexural modulus (>63 GPa), and interlaminar shear strength (>27 MPa), indicating the applicability of these two styrene-acrylic sizing agents for carbon fiber thermoplastic towpregs.

Effects of Styrene-Acrylic Sizing on the Mechanical Properties of Carbon Fiber Thermoplastic Towpregs and Their Composites

Directory of Open Access Journals (Sweden)

Sean Bowman

2018-03-01

Full Text Available Thermoplastic towpregs are convenient and scalable raw materials for the fabrication of continuous fiber-reinforced thermoplastic matrix composites. In this paper, the potential to employ epoxy and styrene-acrylic sizing agents was evaluated for the making of carbon fiber thermoplastic towpregs via a powder-coating method. The protective effects and thermal stability of these sizing agents were investigated by single fiber tensile test and differential scanning calorimetry (DSC measurement. The results indicate that the epoxy sizing agent provides better protection to carbon fibers, but it cannot be used for thermoplastic towpreg processing due to its poor chemical stability at high temperature. The bending rigidity of the tows and towpregs with two styrene-acrylic sizing agents was measured by cantilever and Kawabata methods. The styrene-acrylic sized towpregs show low torque values, and are suitable for further processing, such as weaving, preforming, and winding. Finally, composite panels were fabricated directly from the towpregs by hot compression molding. Both of the composite panels show superior flexural strength (>400 MPa, flexural modulus (>63 GPa, and interlaminar shear strength (>27 MPa, indicating the applicability of these two styrene-acrylic sizing agents for carbon fiber thermoplastic towpregs.

An all-polymer airflow sensor using a piezoresistive composite elastomer

International Nuclear Information System (INIS)

Aiyar, Avishek R; Allen, Mark G; Song, Chao; Kim, Seong-Hyok

2009-01-01

This paper presents an all-polymer flexible micromachined flow sensor using a carbon-black based conductive composite elastomer as a piezoresistor. The device is composed of an out-of-plane curved flow sensing element formed using a polyimide film. The conductive composite elastomer combines a low Young's modulus (∼1.72 MPa) and a high piezoresistive gage factor (∼7.3), making it an ideal material for the sensing application. Moreover, the use of the polyimide film, which can be easily laser micromachined, as the material for device fabrication enables the use of planar micromachining techniques, which minimizes process complexities. The proposed fabrication sequence combines the benefits of the polymeric materials used, while simultaneously enabling a backside interconnect scheme for an array of devices, without additional processing steps. The backside interconnect scheme allows for flow field mapping with minimum interference due to the sensing circuitry. Individual sensors as small as 1.5 mm in length and 0.4 mm in width, with 70 µm wide and 20–50 µm thick piezoresistor lines, have been fabricated. Wind tunnel testing demonstrated sensitivities as high as 66Ω/(m s −1 ). The integration of polyimide films and conductive elastomers into a flow sensing device using the simple planar fabrication technologies discussed is suitable for reduced cost, large area sensor array development, and can also leverage traditional flexible circuit fabrication

Development of thermoplastic composite aircraft structures

Science.gov (United States)

Renieri, Michael P.; Burpo, Steven J.; Roundy, Lance M.; Todd, Stephanie A.; Kim, H. J.

1992-01-01

Efforts focused on the use of thermoplastic composite materials in the development of structural details associated with an advanced fighter fuselage section with applicability to transport design. In support of these designs, mechanics developments were conducted in two areas. First, a dissipative strain energy approach to material characterization and failure prediction, developed at the Naval Research Laboratory, was evaluated as a design/analysis tool. Second, a finite element formulation for thick composites was developed and incorporated into a lug analysis method which incorporates pin bending effects. Manufacturing concepts were developed for an upper fuel cell cover. A detailed trade study produced two promising concepts: fiber placement and single-step diaphragm forming. Based on the innovative design/manufacturing concepts for the fuselage section primary structure, elements were designed, fabricated, and structurally tested. These elements focused on key issues such as thick composite lugs and low cost forming of fastenerless, stiffener/moldine concepts. Manufacturing techniques included autoclave consolidation, single diaphragm consolidation (SDCC) and roll-forming.

Biodegradation of thermoplastic starch/eggshell powder composites.

Science.gov (United States)

Bootklad, Munlika; Kaewtatip, Kaewta

2013-09-12

Thermoplastic starch (TPS) was prepared using compression molding and chicken eggshell was used as a filler. The effect of the eggshell powder (EP) on the properties of TPS was compared with the effect of commercial calcium carbonate (CC). The organic compound on the surface of the eggshell powder acted as a coupling agent that resulted in a strong adhesion between the eggshell powder and the TPS matrix, as confirmed by SEM micrographs. The biodegradation was determined by the soil burial test. The TPS/EP composites were more rapidly degraded than the TPS/CC composites. In addition, the eggshell powder improved the water resistance and thermal stability of the TPS. Copyright © 2013 Elsevier Ltd. All rights reserved.

The analysis of thermoplastic characteristics of special polymer sulfur composite

Science.gov (United States)

Książek, Mariusz

2017-01-01

Specific chemical environments step out in the industry objects. Portland cement composites (concrete and mortar) were impregnated by using the special polymerized sulfur and technical soot as a filler (polymer sulfur composite). Sulfur and technical soot was applied as the industrial waste. Portland cement composites were made of the same aggregate, cement and water. The process of special polymer sulfur composite applied as the industrial waste is a thermal treatment process in the temperature of about 150-155°C. The result of such treatment is special polymer sulfur composite in a liquid state. This paper presents the plastic constants and coefficients of thermal expansion of special polymer sulfur composites, with isotropic porous matrix, reinforced by disoriented ellipsoidal inclusions with orthotropic symmetry of the thermoplastic properties. The investigations are based on the stochastic differential equations of solid mechanics. A model and algorithm for calculating the effective characteristics of special polymer sulfur composites are suggested. The effective thermoplastic characteristics of special polymer sulfur composites, with disoriented ellipsoidal inclusions, are calculated in two stages: First, the properties of materials with oriented inclusions are determined, and then effective constants of a composite with disoriented inclusions are determined on the basis of the Voigt or Rice scheme. A brief summary of new products related to special polymer sulfur composites is given as follows: Impregnation, repair, overlays and precast polymer concrete will be presented. Special polymer sulfur as polymer coating impregnation, which has received little attention in recent years, currently has some very interesting applications.

Apparatus, system, and method for providing fabric-elastomer composites as pneumatic actuators

Science.gov (United States)

Martinez, Ramses V.; Whitesides, George M.

2017-10-25

Soft pneumatic actuators based on composites consisting of elastomers with embedded sheet or fiber structures (e.g., paper or fabric) that are flexible but not extensible are described. On pneumatic inflation, these actuators move anisotropically, based on the motions accessible by their composite structures. They are inexpensive, simple to fabricate, light in weight, and easy to actuate. This class of structure is versatile: the same principles of design lead to actuators that respond to pressurization with a wide range of motions (bending, extension, contraction, twisting, and others). Paper, when used to introduce anisotropy into elastomers, can be readily folded into three-dimensional structures following the principles of origami; these folded structures increase the stiffness and anisotropy of the elastomeric actuators, while keeping them light in weight.

Mechanical properties of soil buried kenaf fibre reinforced thermoplastic polyurethane composites

International Nuclear Information System (INIS)

Sapuan, S.M.; Pua, Fei-ling; El-Shekeil, Y.A.; AL-Oqla, Faris M.

2013-01-01

Highlights: • We developed composites from kenaf and thermoplastic polyurethane. • Soil burial of composites after 80 days shows increase in flexural strength. • Soil burial of composites after 80 days shows increase in flexural modulus. • Tensile properties of composites degrade after soil burial tests. • We investigate the morphological fracture through scanning electron microscopy. - Abstract: A study on mechanical properties of soil buried kenaf fibre reinforced thermoplastic polyurethane (TPU) composites is presented in this paper. Kenaf bast fibre reinforced TPU composites were prepared via melt-mixing method using Haake Polydrive R600 internal mixer. The composites with 30% fibre loading were prepared based on some important parameters; i.e. 190 °C for reaction temperature, 11 min for reaction time and 400 rpm for rotating speed. The composites were subjected to soil burial tests where the purpose of these tests was to study the effect of moisture absorption on the mechanical properties of the composites. Tensile and flexural properties of the composites were determined before and after the soil burial tests for 20, 40, 60 and 80 days. The percentages of both moisture uptake and weight gain after soil burial tests were recorded. Tensile strength of kenaf fibre reinforced TPU composite dropped to ∼16.14 MPa after 80 days of soil burial test. It was also observed that there was no significant change in flexural properties of soil buried kenaf fibre reinforced TPU composite specimens

Numerical modeling and experimental validation of thermoplastic composites induction welding

Science.gov (United States)

Palmieri, Barbara; Nele, Luigi; Galise, Francesco

2018-05-01

In this work, a numerical simulation and experimental test of the induction welding of continuous fibre-reinforced thermoplastic composites (CFRTPCs) was provided. The thermoplastic Polyamide 66 (PA66) with carbon fiber fabric was used. Using a dedicated software (JMag Designer), the influence of the fundamental process parameters such as temperature, current and holding time was investigated. In order to validate the results of the simulations, and therefore the numerical model used, experimental tests were carried out, and the temperature values measured during the tests were compared with the aid of an optical pyrometer, with those provided by the numerical simulation. The mechanical properties of the welded joints were evaluated by single lap shear tests.

Characterising the thermoforming behaviour of glass fibre textile reinforced thermoplastic composite materials

Science.gov (United States)

Kuhtz, M.; Maron, B.; Hornig, A.; Müller, M.; Langkamp, A.; Gude, M.

2018-05-01

Textile reinforced thermoplastic composites are predestined for highly automated medium- and high-volume production processes. The presented work focusses on experimental studies of different types of glass fibre reinforced polypropylene (GF-PP) semi-finished thermoplastic textiles to characterise the forming behaviour. The main deformation modes fabric shear, tension, thought-thickness compression and bending are investigated with special emphasis on the impact of the textile structure, the deformation temperature and rate dependency. The understanding of the fundamental forming behaviour is required to allow FEM based assessment and improvement of thermoforming process chains.

Experimental characterisation of Lamb wave propagation through thermoplastic composite ultrasonic welds

NARCIS (Netherlands)

Viegas Ochoa de Carvalho, Pedro; Fernandez Villegas, I.; Groves, R.M.; Benedictus, R.

2016-01-01

Ultrasonic welding is a very promising technique for joining thermoplastic composite (TpC) components in aircraft primary structures [1, 2]. The potential introduction of new lightweight structures in civil aviation has been driving the change towards condition-based maintenance (CBM) as an

Modelling and simulation of the consolidation behavior during thermoplastic prepreg composites forming process

Science.gov (United States)

Xiong, H.; Hamila, N.; Boisse, P.

2017-10-01

Pre-impregnated thermoplastic composites have recently attached increasing interest in the automotive industry for their excellent mechanical properties and their rapid cycle manufacturing process, modelling and numerical simulations of forming processes for composites parts with complex geometry is necessary to predict and optimize manufacturing practices, especially for the consolidation effects. A viscoelastic relaxation model is proposed to characterize the consolidation behavior of thermoplastic prepregs based on compaction tests with a range of temperatures. The intimate contact model is employed to predict the evolution of the consolidation which permits the microstructure prediction of void presented through the prepreg. Within a hyperelastic framework, several simulation tests are launched by combining a new developed solid shell finite element and the consolidation models.

Study on the control of the compositions and properties of a biodegradable polyester elastomer

Energy Technology Data Exchange (ETDEWEB)

Liu Quanyong; Weng Jingyi; Zhang Liqun [Key Laboratory of Beijing City on Preparation and Processing of Novel Polymer Materials, Beijing University of Chemical Technology, Beijing 100029 (China); Tan Tianwei, E-mail: liu_quanyong@126.co, E-mail: zhanglq@mail.buct.edu.c [Key Laboratory of Bioprocess of Beijing, Beijing University of Chemical Technology, Beijing 100029 (China)

2009-04-15

Biodegradable polyester elastomers are widely reported to be applied in varied biomedical fields. In this paper, we attempt to investigate how both the thermal-curing time and molar ratio of the monomers affect the final compositions and properties of the novel poly(glycerol-sebacate-citrate) (PGSC) elastomers. First, PGSC elastomers are obtained after the thermal curing of the moldable mixtures consisting of citric acid and poly(glycerol-sebacate) (PGS) prepolymers synthesized in the lab. Then further studies show that, on the one hand, the control of longer thermal-curing time results in elastomers with less sol, lower swelling degree, slower degradation, greater mechanical strength and higher glass transition temperature and, on the other hand, the crosslink with more citric acid is advantageous to greatly improving their mechanical strength and glass transition temperatures, simultaneously decreasing their sol contents, swelling degrees and degradation rates. The PGSC elastomers show thermosetting properties, certain strength, mass losses lower than 20% after 4-week degradation and durative water absorption during degradation. Thus they might be potentially used as degradable bio-coatings, varied soft biomedical membranes and drug delivery matrices.

Elastomer modified polypropylene–polyethylene blends as matrices for wood flour–plastic composites

Science.gov (United States)

Craig Clemons

2010-01-01

Blends of polyethylene (PE) and polypropylene (PP) could potentially be used as matrices for wood–plastic composites (WPCs). The mechanical performance and morphology of both the unfilled blends and wood-filled composites with various elastomers and coupling agents were investigated. Blending of the plastics resulted in either small domains of the minor phase in a...

CO2-laser-assisted processing of glass fiber-reinforced thermoplastic composites

Science.gov (United States)

Brecher, Christian; Emonts, Michael; Schares, Richard Ludwig; Stimpfl, Joffrey

2013-02-01

To fully exploit the potential of fiber-reinforced thermoplastic composites (FRTC) and to achieve a broad industrial application, automated manufacturing systems are crucial. Investigations at Fraunhofer IPT have proven that the use of laser system technology in processing FRTC allows to achieve high throughput, quality, flexibility, reproducibility and out-of-autoclave processing simultaneously. As 90% of the FRP in Europe1 are glass fiber-reinforced a high impact can be achieved by introducing laser-assisted processing with all its benefits to glass fiber-reinforced thermoplastics (GFRTC). Fraunhofer IPT has developed the diode laser-assisted tape placement (laying and winding) to process carbon fiber-reinforced thermoplastic composites (CFRTC) for years. However, this technology cannot be transferred unchanged to process milky transparent GFRTC prepregs (preimpregnated fibers). Due to the short wavelength (approx. 980 nm) and therefore high transmission less than 20% of the diode laser energy is absorbed as heat into non-colored GFRTC prepregs. Hence, the use of a different wave length, e.g. CO2-laser (10.6 μm) with more than 90% laser absorption, is required to allow the full potential of laser-assisted processing of GFRTC. Also the absorption of CO2-laser radiation at the surface compared to volume absorption of diode laser radiation is beneficial for the interlaminar joining of GFRTC. Fraunhofer IPT is currently developing and investigating the CO2-laser-assisted tape placement including new system, beam guiding, process and monitoring technology to enable a resource and energy efficient mass production of GFRP composites, e.g. pipes, tanks, masts. The successful processing of non-colored glass fiber-reinforced Polypropylene (PP) and Polyphenylene Sulfide (PPS) has already been proven.

Development of EPDM based thermoplastic elastomers for oil resistant applications: optimization of radiation grafting parameters

International Nuclear Information System (INIS)

Chaudhari, C.V.; Dubey, K.A.; Bhardwaj, Y.K.; Sabharwal, S.

2008-01-01

Full text: Ethylene-propylene diene terpolymer (EPDM) is currently among the most industrially useful elastomers because of its certain unique properties like excellent heat resistance, resistance towards ozone deterioration, high impact strength. However EPDM has a serious drawback of weak adhesion properties and tendency to swell in contact with paraffin oil and aromatic hydrocarbons. Blending EPDM with suitable polar elastomers or grafting polar polymer chains onto EPDM is an easy method to overcome this drawback. Radiation grafting of Acrylonitrile (ACN) on EPDM provides an easy and effective method of incorporating ACN uniformly on the EPDM backbone. Grafting of ACN on EPDM is expected to result grafted copolymer with better oil resistance, hardness and better compatibility with polar polymer matrices. In the present study radiation induced grafting of ACN onto EPDM rubber film was investigated by mutual radiation grafting technique. Effect of experimental variables viz. radiation dose, dose rate, types of solvents and monomer content on extent of grafting was studied. The solvent composition of Acetone:CCl 4 (20:80) was found to be the optimum mixture which resulted in highest degree of grafting. It was found that the degree of grafting increases with radiation dose, monomer content and decreases with dose rate

Thermoplastic impact property improvement in hybrid natural fibre epoxy composite bumper beam

International Nuclear Information System (INIS)

Davoodi, M M; Sapuan, S M; Ali, Aidy; Ahmad, D; Khalina, A

2010-01-01

Utilization of thermoset resin as a bumper beam composite matrix is currently more dominated in car manufacturer suppliers, because of availability, easy processing, low material cost and production equipment investment. Moreover, low viscosity, shrinkage and excellent flow facilitate better fibre impregnation and proper surface resin wetting. Three-dimensional cross linking curing increase impact, creep and environmental stress cracking resistance properties. Low impact properties of natural fibre epoxy composite, are main issues in its employment for automotive structural components. Impact properties in epoxy composite bumper beam could be increased by modifying the resin, reinforcement and manufacturing process as well as geometry parameters such as cross section, thickness, added ribs and fixing method optimizations could strengthen impact resistance. There are two main methods, flexibilisation and toughening, as modifying the resin in order to improve the impact properties of epoxy composite, which form single phase or two-phase morphology to make modifier as epoxy or from separate phase to keep the thermo-mechanical properties. Liquid rubber, thermoplastic, core shell particle and rigid particle are different methods of toughening improvements. In this research, thermoplastic toughening has used to improve impact properties in hybrid natural fibre epoxy composite for automotive bumper beam and has achieved reasonable impact improvements.

Are reactive thermoplastic polymers suitable for future wind turbine composite materials blades?

DEFF Research Database (Denmark)

Raghavalu Thirumalai, Durai Prabhakaran

2014-01-01

, it was found that only two potential reactive thermoplastic resin systems qualify for different processing requirements for blade manufacturing. Hence, the article focuses on the issues with the use of reactive polymers like APA-6 (Caprolactam) and CBT (Cyclic Butylene Terephtalate) resin systems for composite...

Experimental characterisation of recycled (glass/tpu woven fabric) flake reinforced thermoplastic composites

NARCIS (Netherlands)

Abdul Rasheed, Mohammed Iqbal; Rietman, Bert; Visser, Roy; Akkerman, Remko; Hoa, S.V.; Hubert, P.

2013-01-01

Recycling of continuously reinforced thermoplastic composites (TPC) has a substantial prospect at present and in future due to its increasing availability and rapidly growing application regime. This study focusses on the first steps in using TPC process scrap on a scale in which its maximum

Self-healing elastomer system

Science.gov (United States)

Keller, Michael W. (Inventor); Sottos, Nancy R. (Inventor); White, Scott R. (Inventor)

2009-01-01

A composite material includes an elastomer matrix, a set of first capsules containing a polymerizer, and a set of second capsules containing a corresponding activator for the polymerizer. The polymerizer may be a polymerizer for an elastomer. The composite material may be prepared by combining a first set of capsules containing a polymerizer, a second set of capsules containing a corresponding activator for the polymerizer, and a matrix precursor, and then solidifying the matrix precursor to form an elastomeric matrix.

3D flexible NiTi-braided elastomer composites for smart structure applications

International Nuclear Information System (INIS)

Heller, L; Vokoun, D; Šittner, P; Finckh, H

2012-01-01

While outstanding functional properties of thin NiTi wires are nowadays well recognized and beneficially utilized in medical NiTi devices, development of 2D/3D wire structures made out of these NiTi wires remains challenging and mostly unexplored. The research is driven by the idea of creating novel 2D/3D smart structures which inherit the functional properties of NiTi wires and actively utilize geometrical deformations within the structure to create new/improved functional properties. Generally, textile technology provides attractive processing methods for manufacturing 2D/3D smart structures made out of NiTi wires. Such structures may be beneficially combined with soft elastomers to create smart deformable composites. Following this route, we carried out experimental work focused on development of 3D flexible NiTi-braided elastomer composites involving their design, laboratory manufacture and thermomechanical testing. We describe the manufacturing technology and structural properties of these composites; and perform thermomechanical tests on the composites, focusing particularly on quasistatic tensile properties, energy absorption, damping and actuation under tensile loading. Functional thermomechanical properties of the composites are discussed with regard to the mechanical properties of the components and architecture of the composites. It is found that the composites indeed inherit all important features of the thermomechanical behavior of NiTi wires but, due to their internal architecture, outperform single NiTi wires in some features such as the magnitude of recoverable strain, superelastic damping capacity and thermally induced actuation strain. (paper)

The Development of High Temperature Thermoplastic Composite Materials for Additive Manufactured Autoclave Tooling

Energy Technology Data Exchange (ETDEWEB)

Kunc, Vlastimil [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Duty, Chad E. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Lindahl, John M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hassen, Ahmed A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2017-08-01

In this work, ORNL and Techmer investigated and screened different high temperature thermoplastic reinforced materials to fabricate composite molds for autoclave processes using Additive Manufacturing (AM) techniques. This project directly led to the development and commercial release of two printable, high temperature composite materials available through Techmer PM. These new materials are targeted for high temperature tooling made via large scale additive manufacturing.

Preparation and demonstration of poly(dopamine)-triggered attapulgite-anchored polyurethane as a high-performance rod-like elastomer to reinforce soy protein-isolated composites

Science.gov (United States)

Zhao, Shujun; Wen, Yingying; Wang, Zhong; Kang, Haijiao; Li, Jianzhang; Zhang, Shifeng; Ji, Yong

2018-06-01

Nanophase modification is an effective path to improve composite properties, however, it remains a great challenge to increase the mechanical strength of the modified materials without sacrificing elongation and toughness. This study presents a novel and efficient design for interface anchoring of a waterborne polyurethane (WPU) elastomer with attapulgite (ATP) triggered by poly(dopamine) (PDA) formation due to self-polymerization of the dopamine moieties. The WPU-PDA-ATP (WDA) rod-like elastomer served as an active enhancer for a soy protein isolate (SPI)-based composite to facilitate multiple interactions between SPI and the elastomer. As expected, the PDA layer was coated onto ATP, inducing the nanofiller to successfully anchor onto the WPU elastomer, as confirmed by solid-state 13C NMR, XPS, and ATR-FTIR results. Compared with the control SPI-based film, the tensile strength and toughness increased by 145.6% and 118.3% respectively by introducing WDA rod-like elastomer. The water resistance and thermal stability of the prepared SPI composites were also favorable. The proposed approach represents an efficient way to utilize high-performance elastomer in biobased materials to concurrently enhance strength and toughness.

Dynamic- and Thermo- mechanical Analysis of Inorganic Nanotubes/elastomer Composites

Directory of Open Access Journals (Sweden)

Armin FUITH

2011-10-01

Full Text Available We present dynamic mechanical analysis (DMA and thermomechanical analysis (TMA measurements of a new type of polyurea elastomer nanocomposites based on inorganic MoS2 nanotubes and Mo6S2I8 nanowires. The addition of a small amount of nanoparticles (<1 wt-% leads to an increase of the glass transition temperature Tg as compared to the pure elastomeric matrix. A second peak observed in tand in the pure and mixed elastomer is attributed to a second glass transition occurring in regions near the hard nanodomains of the microphase separated polyurea system. It is also found that the small amount of nanoparticles leads to an increase in the Young´s modulus of up to 15 % in the whole measured temperature range (from -130 °C to 20 °C. The thermal expansion of doped samples is considerably larger above Tg. Below Tg, this difference vanishes completely. A very similar behaviour was also found in measurements of polyisoprene/multiwall carbon nanotube (MWCNT composites.

Thermoplastic starch composites with TiO2 particles: preparation, morphology, rheology and mechanical properties

Czech Academy of Sciences Publication Activity Database

Ostafinska, Aleksandra; Mikešová, Jana; Krejčíková, Sabina; Nevoralová, Martina; Šturcová, Adriana; Zhigunov, Alexander; Michálková, Danuše; Šlouf, Miroslav

2017-01-01

Roč. 101, August (2017), s. 273-282 ISSN 0141-8130 R&D Projects: GA ČR(CZ) GA14-17921S Institutional support: RVO:61389013 Keywords : thermoplastic starch * titanium dioxide particles * morphology Subject RIV: JI - Composite Materials OBOR OECD: Composites (including laminates, reinforced plastics, cermets, combined natural and synthetic fibre fabrics Impact factor: 3.671, year: 2016

Recycling C/PPS laminates into long fibre thermoplastic composites by low shear mixing

NARCIS (Netherlands)

de Bruijn, Thomas A.; Vincent, Guillaume Almire; van Hattum, Ferrie

2017-01-01

The increasing interest in continuous fibre reinforced thermoplastic composites has resulted in a rise of industrial waste. The recycling of the waste is topic of this study, aiming at high mechanical properties by retaining both a long fibre length and the matrix material. Consolidated continuous

Fire safety improvement of para-aramid fiber in thermoplastic polyurethane elastomer

International Nuclear Information System (INIS)

Chen, Xilei; Wang, Wenduo; Li, Shaoxiang; Jiao, Chuanmei

2017-01-01

Highlights: • Fire safety of para-aramid fiber on TPU has been investigated. • Para-aramid fiber has excellent flame retardant abilities and smoke suppression properties on TPU. • A new technique to improve the fire safety polymer is provided in this article. - Abstract: This article mainly studied fire safety effects of para-aramid fiber (AF) in thermoplastic polyurethane (TPU). The TPU/AF composites were prepared by molten blending method, and then the fire safety effects of all TPU composites were tested using cone calorimeter test (CCT), microscale combustion colorimeter test (MCC), smoke density test (SDT), and thermogravimetric/fourier transform infrared spectroscopy (TG-IR). The CCT test showed that AF could improve the fire safety of TPU. Remarkably, the peak value of heat release rate (pHRR) and the peak value of smoke production rate (pSPR) for the sample with 1.0 wt% content of AF were decreased by 52.0% and 40.5% compared with pure TPU, respectively. The MCC test showed that the HRR value of AF-2 decreased by 27.6% compared with pure TPU. TG test showed that AF promoted the char formation in the degradation process of TPU; as a result the residual carbon was increased. The TG-IR test revealed that AF had increased the thermal stability of TPU at the beginning and reduced the release of CO_2 with the decomposition going on. Through the analysis of the results of this experiment, it will make a great influence on the study of the para-aramid fiber in the aspect of fire safety of polymer.

Fire safety improvement of para-aramid fiber in thermoplastic polyurethane elastomer

Energy Technology Data Exchange (ETDEWEB)

Chen, Xilei; Wang, Wenduo; Li, Shaoxiang; Jiao, Chuanmei, E-mail: jiaochm@qust.edu.cn

2017-02-15

Highlights: • Fire safety of para-aramid fiber on TPU has been investigated. • Para-aramid fiber has excellent flame retardant abilities and smoke suppression properties on TPU. • A new technique to improve the fire safety polymer is provided in this article. - Abstract: This article mainly studied fire safety effects of para-aramid fiber (AF) in thermoplastic polyurethane (TPU). The TPU/AF composites were prepared by molten blending method, and then the fire safety effects of all TPU composites were tested using cone calorimeter test (CCT), microscale combustion colorimeter test (MCC), smoke density test (SDT), and thermogravimetric/fourier transform infrared spectroscopy (TG-IR). The CCT test showed that AF could improve the fire safety of TPU. Remarkably, the peak value of heat release rate (pHRR) and the peak value of smoke production rate (pSPR) for the sample with 1.0 wt% content of AF were decreased by 52.0% and 40.5% compared with pure TPU, respectively. The MCC test showed that the HRR value of AF-2 decreased by 27.6% compared with pure TPU. TG test showed that AF promoted the char formation in the degradation process of TPU; as a result the residual carbon was increased. The TG-IR test revealed that AF had increased the thermal stability of TPU at the beginning and reduced the release of CO{sub 2} with the decomposition going on. Through the analysis of the results of this experiment, it will make a great influence on the study of the para-aramid fiber in the aspect of fire safety of polymer.

The influence of modification of elastomer compositions in polyethylene oxides on their resistance to mineral oils

Directory of Open Access Journals (Sweden)

E. P. Uss

2017-01-01

Full Text Available The influence of modifying of elastomer compositions based on nitrile rubber in the medium of low molecular weight polyethylene oxide on resistance of rubbers to liquid aggressive mediawas studied. Standard hydrocarbon oils – oil ASTM №1 and ASTM №3, having a constant chemical composition and properties, were used as aggressive fluids. Resistance of elastomer compositions to standard oil was evaluated by change in weight, volume and relative compression set after keeping the samples in these oils at elevated temperatures. The influence of aggressive environment on the degree of swelling and the value of compression set of compositions modified in polyethylene oxides medium was established. It has been shown that the mass/volume of modified rubbers during aging in oil ASTM №1 reduced to a lesser degree compared to unmodified samples, which is probably due to the influence of low molecular weight polyethylene oxides for the formation of vulcanizates structure. At the same time exposure to oil ASTM №3 of elastomer compositions increases the degree of swelling of modified rubber more than unmodified, which can be due to destruction by the action of aggressive medium additional intermolecular bonds between macromolecules of polyethylene oxide and rubber, resulting in increased flexibility of the elastomeric matrix segments. It revealed that modification of rubbers in low molecular weightpolyethylene oxides facilitates preparation of rubber with low compression set after aging in standard oils at elevated temperatures.

Textile impregnation with thermoplastic resin - models and application

NARCIS (Netherlands)

Loendersloot, Richard; Grouve, Wouter Johannes Bernardus; Lamers, E.A.D.; Wijskamp, Sebastiaan; Kelly, P.A.; Bickerton, S.; Lescher, P.; Govignon, Q.

2012-01-01

One of the key issues of the development of cost-effective thermoplastic composites for the aerospace industry is the process quality control. A complete, void free impregnation of the textile reinforcement by the thermoplastic resin is an important measure of the quality of composites. The

Modeling and experimental investigation of induction welding of thermoplastic composites and comparison with other welding processes

NARCIS (Netherlands)

Gouin O'Shaughnessey, P.; Dube, M; Fernandez Villegas, I.

2016-01-01

A three-dimensional finite element model of the induction welding of carbon fiber/polyphenylene sulfide thermoplastic composites is developed. The model takes into account a stainless steel mesh heating element located at the interface of the two composite adherends to be welded. This heating

Influence of Interleaved Films on the Mechanical Properties of Carbon Fiber Fabric/Polypropylene Thermoplastic Composites

Directory of Open Access Journals (Sweden)

Jong Won Kim

2016-05-01

Full Text Available A laminated composite was produced using a thermoplastic prepreg by inserting an interleaved film with the same type of matrix as the prepreg during the lay-up process to improve the low interlaminar properties, which is a known weakness of laminated composites. Carbon fiber fabric (CFF and polypropylene (PP were used to manufacture the thermoplastic prepregs. Eight prepregs were used to produce the laminated composites. Interleaved films with different thicknesses were inserted into each prepreg. The physical properties of the composite, such as thickness, density, fiber volume fraction (Vf, and void content (Vc, were examined. The tensile strength, flexural strength, interlaminar shear strength (ILSS, impact property, and scanning electron microscopy (SEM were used to characterize the mechanical properties. Compared to the composite without any inserted interleaved film, as the thickness of the inserted interleaved resin film was increased, Vc decreased by 51.45%. At the same time, however, the tensile strength decreased by 8.75%. Flexural strength increased by 3.79% and flexural modulus decreased by 15.02%. Interlaminar shear strength increased by 11.05% and impact strength increased by 15.38%. Fracture toughness of the laminated composite was improved due to insertion of interleaved film.

Influence of Interleaved Films on the Mechanical Properties of Carbon Fiber Fabric/Polypropylene Thermoplastic Composites.

Science.gov (United States)

Kim, Jong Won; Lee, Joon Seok

2016-05-06

A laminated composite was produced using a thermoplastic prepreg by inserting an interleaved film with the same type of matrix as the prepreg during the lay-up process to improve the low interlaminar properties, which is a known weakness of laminated composites. Carbon fiber fabric (CFF) and polypropylene (PP) were used to manufacture the thermoplastic prepregs. Eight prepregs were used to produce the laminated composites. Interleaved films with different thicknesses were inserted into each prepreg. The physical properties of the composite, such as thickness, density, fiber volume fraction ( V f ), and void content ( V c ), were examined. The tensile strength, flexural strength, interlaminar shear strength (ILSS), impact property, and scanning electron microscopy (SEM) were used to characterize the mechanical properties. Compared to the composite without any inserted interleaved film, as the thickness of the inserted interleaved resin film was increased, V c decreased by 51.45%. At the same time, however, the tensile strength decreased by 8.75%. Flexural strength increased by 3.79% and flexural modulus decreased by 15.02%. Interlaminar shear strength increased by 11.05% and impact strength increased by 15.38%. Fracture toughness of the laminated composite was improved due to insertion of interleaved film.

Uniaxial Extensional Behavior of A--B--A Thermoplastic Elastomers: Structure-Properties Relationship and Modeling

Science.gov (United States)

Martinetti, Luca

At service temperatures, A--B--A thermoplastic elastomers (TPEs) behave similarly to filled (and often entangled) B-rich rubbers since B block ends are anchored on rigid A domains. Therefore, their viscoelastic behavior is largely dictated by chain mobility of the B block rather than by microstructural order. Relating the small- and large-strain response of undiluted A--B--A triblocks to molecular parameters is a prerequisite for designing associated TPE-based systems that can meet the desired linear and nonlinear rheological criteria. This dissertation was aimed at connecting the chemical and topological structure of A--B--A TPEs with their viscoelastic properties, both in the linear and in the nonlinear regime. Since extensional deformations are relevant for the processing and often the end-use applications of thermoplastic elastomers, the behavior was investigated predominantly in uniaxial extension. The unperturbed size of polymer coils is one of the most fundamental properties in polymer physics, affecting both the thermodynamics of macromolecules and their viscoelastic properties. Literature results on poly(D,L-lactide) (PLA) unperturbed chain dimensions, plateau modulus, and critical molar mass for entanglement effect in viscosity were reviewed and discussed in the framework of the coil packing model. Self-consistency between experimental estimates of melt chain dimensions and viscoelastic properties was discussed, and the scaling behaviors predicted by the coil packing model were identified. Contrary to the widespread belief that amorphous polylactide must be intrinsically stiff, the coil packing model and accurate experimental measurements undoubtedly support the flexible nature of PLA. The apparent brittleness of PLA in mechanical testing was attributed to a potentially severe physical aging occurring at room temperature and to the limited extensibility of the PLA tube statistical segment. The linear viscoelastic response of A--B--A TPEs was first

Improvement of Physico-Chemical Properties of Recycled (Elastomers /Thermoplastics) Composites using Ionizing Radiation

International Nuclear Information System (INIS)

Ibrahim, M.Y.E.A.

2013-01-01

Recycling of ground tire rubber (GRT) not only solves the waste disposal problem and maintains environmental quality, but also saves the valuable and limited resource of fossil feedstock. The major problem in the recycling of rubber-like materials such as tires is the cross linked molecular structure of already vulcanized rubber, which not only prevents the softening and processing of waste rubber particles but also inhibits binding of the powder surface to the virgin material. Several reclamation methods have proposed to overcome these barriers, which have basically followed two main approaches: (1) the de vulcanization of cured rubber and (2) the surface modifications of waste particles. The de vulcanization of rubber causes the cleavage of crosslinks via chemical treatments, which make used rubber suitable to be reformulated and recurred into new articles. In consequence, this work is mainly aimed to prepare of de vulcanized rubber (DR) and evaluating mechanical, thermal, and morphological properties of the thermoplastic vulcanizations (TPVs) based on de vulcanized rubber blended with polypropylene, EPDM using peroxide under the effect of radiation dose and DR feed ratio. The efficiency of the compounding process has been examined by infrared spectroscopy (FTIR), X-ray diffraction and scanning electron microscopy (SEM). The mechanical and thermal behaviors of the blends composed of de vulcanized rubber (DR) , high crystalline polypropylene (PP) and EPDM in different proportions were studied. Evaluation of the mechanical and thermal properties of the developed blends, unirradiated and gamma irradiated, was carried out using tensile strength (Ts), elongation at break (Eb), hardness, TGA and DSC measurements.

Composite panels made with biofiber or office wastepaper bonded with thermoplastic and/or thermosetting resin

Science.gov (United States)

James H. Muehl; Andrzej M. Krzysik; Poo Chow

2004-01-01

The purpose of this study was to evaluate two groups of composite panels made from two types of underutilized natural fiber sources, kenaf bast fiber and office wastepaper, for their suitability in composite panels. All panels were made with 5% thermosetting phenol-formaldehyde (PF) resin and 1.5% wax. Also, an additional 10% polypropylene (PP) thermoplastic resin was...

Thermal Oxidation Resistance of Rare Earth-Containing Composite Elastomer

Institute of Scientific and Technical Information of China (English)

邱关明; 张明; 周兰香; 中北里志; 井上真一; 冈本弘

2001-01-01

The rare earth-containing composite elastomer was obtained by the reaction of vinyl pyridine-SBR (PSBR) latex with rare earth alkoxides, and its thermal oxidation resistance was studied. After aging test, it is found that its retention rate of mechanical properties is far higher than that of the control sample. The results of thermogravimetric analysis show that its thermal-decomposing temperature rises largely. The analysis of oxidation mechanisms indicates that the main reasons for thermal oxidation resistance are that rare earth elements are of the utility to discontinue autoxidation chain reaction and that the formed complex structure has steric hindrance effect on oxidation.

Phase Behavior of Three PBX Elastomers in High-Pressure Chlorodifluoromethane

Science.gov (United States)

Lee, Byung-Chul

2017-10-01

The phase equilibrium behavior data are presented for three kinds of commercial polymer-bonded explosive (PBX) elastomers in chlorodifluoromethane (HCFC22). Levapren^{{registered }} ethylene- co-vinyl acetate (LP-EVA), HyTemp^{{registered }} alkyl acrylate copolymer (HT-ACM), and Viton^{{registered }} fluoroelastomer (VT-FE) were used as the PBX elastomers. For each elastomer + HCFC22 system, the cloud point (CP) and/or bubble point (BP) pressures were measured while varying the temperature and elastomer composition using a phase equilibrium apparatus fitted with a variable-volume view cell. The elastomers examined in this study indicated a lower critical solution temperature phase behavior in the HCFC22 solvent. LP-EVA showed the CPs at temperatures of 323 K to 343 K and at pressures of 3 MPa to 10 MPa, whereas HT-ACM showed the CPs at conditions between 338 K and 363 K and between 4 MPa and 12 MPa. For the LP-EVA and HT-ACM elastomers, the BP behavior was observed at temperatures below about 323 K. For the VT-FE + HCFC22 system, only the CP behavior was observed at temperatures between 323 K and 353 K and at pressures between 6 MPa and 21 MPa. As the elastomer composition increased, the CP pressure increased, reached a maximum value at a specific elastomer composition, and then remained almost constant.

Chimeric Plastics : a new class of thermoplastic

Science.gov (United States)

Sonnenschein, Mark

A new class of thermoplastics (dubbed ``Chimerics'') is described that exhibits a high temperature glass transition followed by high performance elastomer properties, prior to melting. These transparent materials are comprised of co-continuous phase-separated block copolymers. One block is an amorphous glass with a high glass transition temperature, and the second is a higher temperature phase transition block creating virtual thermoreversible crosslinks. The material properties are highly influenced by phase separation on the order of 10-30 nanometers. At lower temperatures the polymer reflects the sum of the block copolymer properties. As the amorphous phase glass transition is exceeded, the virtual crosslinks of the higher temperature second phase dominate the plastic properties, resulting in rubber-like elasticity.

Long-term performance of thermoplastic composite material with cotton burr and stem (CBS) as a partial filler

Science.gov (United States)

Rationale: Cotton burr and stem (CBS) fraction of cotton gin byproducts has shown promise as a fiber filler in thermoplastic composites, with physical and mechanical properties comparable to that made with wood fiber fillers. However, the long-term performance of this composite material is not known...

Mechanical properties, microstructure and magnetic properties of composite magnet base on SrO.6Fe_2O_3 (SRM)-thermoplastic and thermoset polymer

International Nuclear Information System (INIS)

Grace Tj Sulungbudi; Aloma Karo Karo; Mujamilah; Sudirman

2010-01-01

The use of magnets in industrial applications do not always require high magnetic properties. Therefore, the use of polymer as a matrix that serves as a binder can be applied to obtain lightweight, flexible and cheap composite magnet. This report discuss composite magnet base on SrO.6Fe_2O_3(SRM)-thermoplastic and thermoset polymer. Thermoplastic polymer consist of polypropylene (PP) type of PP2 and PP10 and polyethylene (PE) type of LDPE were used. For thermoset polymer, epoxy and polyester were used. Synthesis of composite magnet based on thermoplastic polymer (PP2, PP10, LDPE) were carried using the blending method, while the thermoset composites magnet using casting method. Thermoplastic composite magnets were prepared with compositions of 50, 41, 38, 33 and 29 % weight of SRM with the blending temperature of 160 °C for LDPE and 180 °C for PP2 and PP10. For thermoset composite magnets, the compositions were 30, 40, 50 and 60 % by weight of SRM. The mechanical test conducted include tensile strength and elongation at break. Microstructure on the surface of the composite materials were observed using SEM (Scanning Electron Microscope) and the magnetic properties were measured using VSM (Vibrating Sample Magnetometer). The SEM results showed the formation of flat shape powder particle with size of 1.6 µm. In general, the mechanical properties of polypropylene polymer composite magnet are better than that using polyethylene (LDPE) binder. For polypropylene binder PP10 is better than PP2. Magnetic properties are not significantly affected by the change of polymer or binder types. (author)

Effect of Filler Concentration on Thermal Stability of Vinyl Copolymer Elastomer (VCE) Composites

Energy Technology Data Exchange (ETDEWEB)

Yang, Dali [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Hubbard, Kevin Mark [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Devlin, David James [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Henderson, Kevin C. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Pacheco, Robin Montoya [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

2015-03-06

To study the thermal stability of vinyl copolymer elastomer (VCE) in its composite form, systematic TGA characterizations were conducted in both nonisothermal and isothermal modes. The effects of filler concentration on the aging behaviors of the VCE/filler composites were investigated under nitroplasticizer (NP) environment. FTIR characterization was used to probe the structural changes in the VCE polymer before and after the thermal treatments. This study suggests that the filler concentration significantly deteriorates the thermal stability of NP at a moderate temperature (< 70 °C). The degradation of NP, in turn, accelerates the aging process of the VCE polymer in its composite form.

Improved thermal stability and wettability behavior of thermoplastic polyurethane / barium metaborate composites

International Nuclear Information System (INIS)

Baştürka, Emre; Madakbaş, Seyfullah; Kahraman, Memet Vezir

2016-01-01

In this paper, it was targeted to the enhance thermal stability and wettability behavior of thermoplastic polyurethane (TPU) by adding barium metaborate. TPU-Barium metaborate composites were prepared by adding various proportions of barium metaborate to TPU. The chemical structures of the composites were characterised by fourier transform infrared spectroscopy (FTIR) and X-ray diffraction (XRD) analysis. All prepared composites have extremely high Tg and thermal stability as determined from DSC and TGA analysis. All composite materials have the Tg ranging from 15 to 35 °C. The surface morphologies of the composites were investigated by a scanning electron microscopy. Mechanical properties of the samples were characterized with stress-strain test. Hydrophobicity of the samples was determined by the contact angle measurements. The obtained results proved that thermal, hydrophobic and mechanical properties were improved. (author)

Improved thermal stability and wettability behavior of thermoplastic polyurethane / barium metaborate composites

Energy Technology Data Exchange (ETDEWEB)

Baştürka, Emre; Madakbaş, Seyfullah; Kahraman, Memet Vezir, E-mail: smadakbas@marmara.edu.tr [Department of Chemistry, Marmara University, Istanbul (Turkey)

2016-03-15

In this paper, it was targeted to the enhance thermal stability and wettability behavior of thermoplastic polyurethane (TPU) by adding barium metaborate. TPU-Barium metaborate composites were prepared by adding various proportions of barium metaborate to TPU. The chemical structures of the composites were characterised by fourier transform infrared spectroscopy (FTIR) and X-ray diffraction (XRD) analysis. All prepared composites have extremely high Tg and thermal stability as determined from DSC and TGA analysis. All composite materials have the Tg ranging from 15 to 35 °C. The surface morphologies of the composites were investigated by a scanning electron microscopy. Mechanical properties of the samples were characterized with stress-strain test. Hydrophobicity of the samples was determined by the contact angle measurements. The obtained results proved that thermal, hydrophobic and mechanical properties were improved. (author)

Genome Regions Associated with Functional Performance of Soybean Stem Fibers in Polypropylene Thermoplastic Composites.

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Yarmilla Reinprecht

Full Text Available Plant fibers can be used to produce composite materials for automobile parts, thus reducing plastic used in their manufacture, overall vehicle weight and fuel consumption when they replace mineral fillers and glass fibers. Soybean stem residues are, potentially, significant sources of inexpensive, renewable and biodegradable natural fibers, but are not curretly used for biocomposite production due to the functional properties of their fibers in composites being unknown. The current study was initiated to investigate the effects of plant genotype on the performance characteristics of soybean stem fibers when incorporated into a polypropylene (PP matrix using a selective phenotyping approach. Fibers from 50 lines of a recombinant inbred line population (169 RILs grown in different environments were incorporated into PP at 20% (wt/wt by extrusion. Test samples were injection molded and characterized for their mechanical properties. The performance of stem fibers in the composites was significantly affected by genotype and environment. Fibers from different genotypes had significantly different chemical compositions, thus composites prepared with these fibers displayed different physical properties. This study demonstrates that thermoplastic composites with soybean stem-derived fibers have mechanical properties that are equivalent or better than wheat straw fiber composites currently being used for manufacturing interior automotive parts. The addition of soybean stem residues improved flexural, tensile and impact properties of the composites. Furthermore, by linkage and in silico mapping we identified genomic regions to which quantitative trait loci (QTL for compositional and functional properties of soybean stem fibers in thermoplastic composites, as well as genes for cell wall synthesis, were co-localized. These results may lead to the development of high value uses for soybean stem residue.

Neutron shielding behavior of thermoplastic natural rubber/boron carbide composites

Science.gov (United States)

Mat Zali, Nurazila; Yazid, Hafizal; Megat Ahmad, Megat Harun Al Rashid

2018-01-01

Many shielding materials have been designed against the harm of different types of radiation to the human body. Today, polymer-based lightweight composites have been chosen by the radiation protection industry. In the present study, thermoplastic natural rubber (TPNR) composites with different weight percent of boron carbide (B4C) fillers (0% to 30%) were fabricated as neutron shielding through melt blending method. Neutron attenuation properties of TPNR/B4C composites have been investigated. The macroscopic cross section (Σ), half value layer (HVL) and mean free path length (λ) of the composites have been calculated and the transmission curves have been plotted. The obtained results show that Σ, HVL and λ greatly depend on the B4C content. Addition of B4C fillers into TPNR matrix were found to enhance the macroscopic cross section values thus decrease the mean free path length (λ) and half value layer (HVL) of the composites. The transmission curves exhibited that the neutron transmission of the composites decreased with increasing shielding thickness. These results showed that TPNR/B4C composites have high potential for neutron shielding applications.

Numerical and Experimental Characterization of Fiber-Reinforced Thermoplastic Composite Structures with Embedded Piezoelectric Sensor-Actuator Arrays for Ultrasonic Applications

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Klaudiusz Holeczek

2016-02-01

Full Text Available The paper presents preliminary numerical and experimental studies of active textile-reinforced thermoplastic composites with embedded sensor-actuator arrays. The goal of the investigations was the assessment of directional sound wave generation capability using embedded sensor-actuator arrays and developed a wave excitation procedure for ultrasound measurement tasks. The feasibility of the proposed approach was initially confirmed in numerical investigations assuming idealized mechanical and geometrical conditions. The findings were validated in real-life conditions on specimens of elementary geometry. Herein, the technological aspects of unique automated assembly of thermoplastic films containing adapted thermoplastic-compatible piezoceramic modules and conducting paths were described.

Dynamic compression of human and ovine meniscal tissue compared with a potential thermoplastic elastomer hydrogel replacement.

Science.gov (United States)

Fischenich, Kristine M; Boncella, Katie; Lewis, Jackson T; Bailey, Travis S; Haut Donahue, Tammy L

2017-10-01

Understanding how human meniscal tissue responds to loading regimes mimetic of daily life as well as how it compares to larger animal models is critical in the development of a functionally accurate synthetic surrogate. Seven human and eight ovine cadaveric meniscal specimens were regionally sectioned into cylinders 5 mm in diameter and 3 mm thick along with 10 polystyrene-b-polyethylene oxide block copolymer-based thermoplastic elastomer (TPE) hydrogels. Samples were compressed to 12% strain at 1 Hz for 5000 cycles, unloaded for 24 h, and then retested. No differences were found within each group between test one and test two. Human and ovine tissue exhibited no regional dependency (p Human samples relaxed quicker than ovine tissue or the TPE hydrogel with modulus values at cycle 50 not significantly different from cycle 5000. Ovine menisci were found to be similar to human menisci in relaxation profile but had significantly higher modulus values (3.44 MPa instantaneous and 0.61 MPa after 5000 cycles compared with 1.97 and 0.11 MPa found for human tissue) and significantly different power law fit coefficients. The TPE hydrogel had an initial modulus of 0.58 MPa and experienced less than a 20% total relaxation over the 5000. Significant differences in the magnitude of compressive modulus between human and ovine menisci were observed, however the relaxation profiles were similar. Although statistically different than the native tissues, modulus values of the TPE hydrogel material were similar to those of the human and ovine menisci, making it a material worth further investigation for use as a synthetic replacement. © 2017 Wiley Periodicals, Inc. J Biomed Mater Res Part A: 105A: 2722-2728, 2017. © 2017 Wiley Periodicals, Inc.

Modelling of the viscoelastic behaviour of steel reinforced thermoplastic pipes

NARCIS (Netherlands)

Kruijer, M.P.; Warnet, Laurent; Akkerman, Remko

2006-01-01

This paper describes the analysis of the time dependent behaviour of a steel reinforced thermoplastic pipe. This new class of composite pipes is constructed of a HDPE (high-density polyethylene) liner pipe, which is over wrapped with two layers of thermoplastic tape. The thermoplastic tapes are

Coefficient of Friction Measurements for Thermoplastics and Fibre Composites Under Low Sliding Velocity and High Pressure

DEFF Research Database (Denmark)

Poulios, Konstantinos; Svendsen, Gustav Winther; Hiller, Jochen

2013-01-01

that friction materials which are untypical for brake applications, like thermoplastics and fibre composites, can offer superior performance in terms of braking torque, wear resistance and cost than typical brake linings. In this paper coefficient of friction measurements for various thermoplastic and fibre......Friction materials for typical brake applications are normally designed considering thermal stability as the major performance criterion. There are, however, brake applications with very limited sliding velocities, where the generated heat is insignificant. In such cases it is possible...... in order to interpret the changes of friction observed during the running-in phase....

A Soft Gripper with Rigidity Tunable Elastomer Strips as Ligaments.

Science.gov (United States)

Nasab, Amir Mohammadi; Sabzehzar, Amin; Tatari, Milad; Majidi, Carmel; Shan, Wanliang

2017-12-01

Like their natural counterparts, soft bioinspired robots capable of actively tuning their mechanical rigidity can rapidly transition between a broad range of motor tasks-from lifting heavy loads to dexterous manipulation of delicate objects. Reversible rigidity tuning also enables soft robot actuators to reroute their internal loading and alter their mode of deformation in response to intrinsic activation. In this study, we demonstrate this principle with a three-fingered pneumatic gripper that contains "programmable" ligaments that change stiffness when activated with electrical current. The ligaments are composed of a conductive, thermoplastic elastomer composite that reversibly softens under resistive heating. Depending on which ligaments are activated, the gripper will bend inward to pick up an object, bend laterally to twist it, and bend outward to release it. All of the gripper motions are generated with a single pneumatic source of pressure. An activation-deactivation cycle can be completed within 15 s. The ability to incorporate electrically programmable ligaments in a pneumatic or hydraulic actuator has the potential to enhance versatility and reduce dependency on tubing and valves.

Durability-Based Design Criteria for a Quasi-Isotropic Carbon-Fiber-Reinforced Thermoplastic Automotive Composite

Energy Technology Data Exchange (ETDEWEB)

Naus, Dan J [ORNL; Corum, James [ORNL; Klett, Lynn B [ORNL; Davenport, Mike [ORNL; Battiste, Rick [ORNL; Simpson, Jr., William A [ORNL

2006-04-01

This report provides recommended durability-based design properties and criteria for a quais-isotropic carbon-fiber thermoplastic composite for possible automotive structural applications. The composite consisted of a PolyPhenylene Sulfide (PPS) thermoplastic matrix (Fortron's PPS - Ticona 0214B1 powder) reinforced with 16 plies of carbon-fiber unidirectional tape, [0?/90?/+45?/-45?]2S. The carbon fiber was Hexcel AS-4C and was present in a fiber volume of 53% (60%, by weight). The overall goal of the project, which is sponsored by the U.S. Department of Energy's Office of Freedom Car and Vehicle Technologies and is closely coordinated with the Advanced Composites Consortium, is to develop durability-driven design data and criteria to assure the long-term integrity of carbon-fiber-based composite systems for automotive structural applications. This document is in two parts. Part 1 provides design data and correlations, while Part 2 provides the underlying experimental data and models. The durability issues addressed include the effects of short-time, cyclic, and sustained loadings; temperature; fluid environments; and low-energy impacts (e.g., tool drops and kickups of roadway debris) on deformation, strength, and stiffness. Guidance for design analysis, time-independent and time-dependent allowable stresses, rules for cyclic loadings, and damage-tolerance design guidance are provided.

Bimodal condensation silicone elastomers as dielectric elastomers

DEFF Research Database (Denmark)

Yu, Liyun; Madsen, Frederikke Bahrt; Skov, Anne Ladegaard

Lately, dielectric elastomers (DEs) which consist of an elastomer sandwiched between electrodes on both sides, have gained interest as materials for actuators, generators, and sensors. An ideal elastomer for DE uses is characterized by high extensibility, flexibility and good mechanical fatigue...... elastomers were prepared by mixing different mass ratios (9:1, 8:2, 7:3, 6:4, 5:5, 4:6) between long polydimethylsiloxane (PDMS) chains and short PDMS chains. The resulting elastomers were investigated with respect to their rheology, dielectric properties, tensile strength, electrical breakdown, as well.......Moreover, a series of elastomers with the same mass ratio (7:3) between long and short PDMS chains were made at different humidity (90%, 70%, 50%, 30%, 10%) at 23oC. The dielectric and mechincal properties of the resulting elastomers were shown to depend strongly on the atmospheric humidity level.In addition...

Analyzing the Mechanical Behavior of Polymer and Composite Materials by Means of Unique Method of Deformation Calorimetry

Science.gov (United States)

Bessonova, N. P.; Chvalun, S. N.

2018-06-01

Results are presented from long-term investigations of a wide range of polymer systems, varying from elastomers and thermoplastic elastomers to plastics and fibers. The thermophysical properties of both initial and modifying additive-containing polysiloxanes, block copolymers, and poleolefins that differ in chemical nature, structure, and composition are analyzed. It is shown that deformation calorimetry allows the simultaneous registration of mechanical (from 5 × 10-3 kg) and thermal effects (at a sensitivity of 2 × 10‒7 J/s), and the determination of changes in enthalpy, internal energy, and intra- and intermolecular contributions to the formation of the tensile stress response. In other words, it provides a unique opportunity to analyze the deformation mechanism of investigated systems and its dependence on the changing parameters.

Damage detection in laminar thermoplastic composite materials by means of embedded optical fibers

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Kojović Aleksandar M.

2006-01-01

Full Text Available This paper investigates the possibility of applying optical fibers as sensors for investigating low energy impact damage in laminar thermoplastic composite materials, in real time. Impact toughness testing by a Charpy impact pendulum with different loads was conducted in order to determine the method for comparative measurement of the resulting damage in the material. For that purpose intensity-based optical fibers were built in to specimens of composite materials with Kevlar 129 (the DuPont registered trade-mark for poly(p-phenylene terephthalamide woven fabric as reinforcement and thermoplastic PVB (poly(vinyl butyral as the matrix. In some specimens part of the layers of Kevlar was replaced with metal mesh (50% or 33% of the layers. Experimental testing was conducted in order to observe and analyze the response of the material under multiple low-energy impacts. Light from the light-emitting diode (LED was launched to the embedded optical fiber and was propagated to the phototransistor-based photo detector. During each impact, the signal level, which is proportional to the light intensity in the optical fiber, drops and then slowly recovers. The obtained signals were analyzed to determine the appropriate method for real time damage monitoring. The major part of the damage occurs during impact. The damage reflects as a local, temporary release of strain in the optical fiber and an increase of the signal level. The obtained results show that intensity-based optical fibers could be used for measuring the damage in laminar thermoplastic composite materials. The acquired optical fiber signals depend on the type of material, but the same set of rules (relatively different, depending on the type of material could be specified. Using real time measurement of the signal during impact and appropriate analysis enables quantitative evaluation of the impact damage in the material. Existing methods in most cases use just the intensity of the signal before

Prediction of wrinklings and porosities of thermoplastic composits after thermostamping

Science.gov (United States)

Hamila, Nahiene; Guzman-Maldonado, Eduardo; Xiong, Hu; Wang, Peng; Boisse, Philippe; Bikard, Jerome

2018-05-01

During thermoforming process, the consolidation deformation mode of thermoplastic prepregs is one of the key deformation modes especially in the consolidation step, where the two resin flow phenomena: resin percolation and transverse squeeze flow, play an important role. This occurs a viscosity behavior for consolidation mode. Based on a visco-hyper-elastic model for the characterization of thermoplastic prepregs proposed by Guzman, which involves different independent modes of deformation: elongation mode, bending mode with thermo-dependent, and viscoelastic in-plan shearing mode with thermo-dependent, a viscoelastic model completed with consolidation behavior will be presented in this paper. A completed three-dimensional mechanical behavior with compaction effect for thermoplastic pre-impregnated composites is constituted, and the associated parameters are identified by compaction test. Moreover, a seven-node prismatic solid-shell finite element approach is used for the forming simulation. To subdue transverse shear locking, an intermediate material frame related to the element sides is introduced in order to fix nodal transverse shear strain components. Indeed, the enhanced assumed strain method and a reduced integration scheme are combined offering a linear varying strain field along the thickness direction to circumvent thickness locking, and an hourglass stabilization procedure is employed in order to correct the element's rank deficiency for pinching. An additional node is added at the center providing a quadratic interpolation of the displacement in the thickness direction. The predominance of this element is the ability of three dimensional analysis, especially for the transverse stress existence through the thickness of material, which is essential for the consolidation modelling. Finally, an intimate contact model is employed to predict the evolution of the consolidation which permits the microstructure prediction of void presented through the prepreg

Novel scalable silicone elastomer and poly(2-hydroxyethyl methacrylate) (PHEMA) composite materials for tissue engineering and drug delivery applications

DEFF Research Database (Denmark)

Mohanty, Soumyaranjan; Hemmingsen, Mette; Wojcik, Magdalena

2013-01-01

material with increased hydrophilicity in regard to virgin silicone elastomer, making it suitable as a scaffold for tissue engineering and with the concomitant possibility for delivering drug from the scaffold to the tissue. Interpenetrating polymer networks (IPNs) of silicone elastomer and PHEMA......In recent years hydrogels have received increasing attention as potential materials for applications in regenerative medicine. They can be used for scaffold materials providing structural integrity to tissue constructs, for controlled delivery of drugs and proteins to cell and tissues......, and for support materials in tissue growth. However, the real challenge is to obtain sufficiently good mechanical properties of the hydrogel. The present study shows the combination of two normally non-compatible materials, silicone elastomer and poly(2-hydroxyethyl methacrylate) (PHEMA), into a novel composite...

Nonlinear analysis of AS4/PEEK thermoplastic composite laminate using a one parameter plasticity model

Science.gov (United States)

Sun, C. T.; Yoon, K. J.

1990-01-01

A one-parameter plasticity model was shown to adequately describe the orthotropic plastic deformation of AS4/PEEK (APC-2) unidirectional thermoplastic composite. This model was verified further for unidirectional and laminated composite panels with and without a hole. The nonlinear stress-strain relations were measured and compared with those predicted by the finite element analysis using the one-parameter elastic-plastic constitutive model. The results show that the one-parameter orthotropic plasticity model is suitable for the analysis of elastic-plastic deformation of AS4/PEEK composite laminates.

Determination of adhesion between thermoplastic and liquid silicone rubbers in hard-soft-combinations via mechanical peeling test

Science.gov (United States)

Kühr, C.; Spörrer, A.; Altstädt, V.

2014-05-01

The production of hard-soft-combinations via multi injection molding gained more and more importance in the last years. This is attributed to different factors. One principle reason is that the use of two-component injection molding technique has many advantages such as cancelling subsequent and complex steps and shortening the process chain. Furthermore this technique allows the combination of the properties of the single components like the high stiffness of the hard component and the elastic properties of the soft component. Because of the incompatibility of some polymers the adhesion on the interface has to be determined. Thereby adhesion is not only influenced by the applied polymers, but also by the injection molding parameters and the characteristics of the mold. Besides already known combinations of thermoplastics with thermoplastic elastomers (TPE), there consists the possibility to apply liquid silicone rubber (LSR) as soft component. A thermoplastic/LSR combination gains in importance due to the specific advantages of LSR to TPE. The faintly adhesion between LSR and thermoplastics is currently one of the key challenges when dealing with those combinations. So it is coercively necessary to improve adhesion between the two components by adding an adhesion promoter. To determine the promoters influence, it is necessary to develop a suitable testing method to investigate e.g. the peel resistance. The current German standard "VDI Richtlinie 2019', which is actually only employed for thermoplastic/TPE combinations, can serve as a model to determine the adhesion of thermoplastic/LSR combinations.

Mechanical properties of thermoplastic composites reinforced with Entada Mannii fibre

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Oluwayomi BALOGUN

2017-06-01

Full Text Available The mechanical properties and fracture mechanisms of thermoplastic composites reinforced with Entada mannii fibres was investigated. Polypropylene reinforced with 1, 3, 5, and 7 wt% KOH treated and untreated Entada mannii fibres were processed using a compression moulding machine. The tensile properties, impact strength, and flexural properties of the composites were evaluated while the tensile fracture surface morphology was examined using scanning electron microscopy. The results show that reinforcing polypropylene with Entada mannii fibres resulted in improvement of the tensile strength and elastic modulus. This improvement is remarkable for 5 wt% KOH treated Entada mannii fibre reinforced composites by 28 % increase as compared with the unreinforced polypropylene. The composites reinforced with Entada mannii fibres also had impact strength values of 70 % higher than the unreinforced polypropylene. However, the polypropylene reinforced with 5 and 7wt% KOH treated fibres exhibited significantly higher flexural strength and Young’s modulus by 53% and 52% increase as compared with the unreinforced polypropylene. The fracture surface of the polypropylene composites reinforced with untreated Entada mannii fibres were characterized by fibre debonding, fibre pull-out and matrix yielding while less voids and fibre pull-outs are observed in the composites reinforced with KOH treated Entada mannii fibres. v

Fibre-reinforced composite structures based on thermoplastic matrices with embedded piezoceramic modules

International Nuclear Information System (INIS)

Hufenbach, Werner A; Modler, Niels; Winkler, Anja; Ilg, Juergen; Rupitsch, Stefan J

2014-01-01

The paper presents recent developments for the integration of piezoceramic modules into fibre-reinforced composite structures based on thermoplastic matrices. An adapted hot pressing technology is conceptualized that allows for material homogeneous integration of the active modules. The main focus of this contribution is on the development of a robust and continuous manufacturing process of such novel active composites as well as on the operational testing of the produced samples. Therefore, selected specimens are manufactured as bending beams and investigated by means of electrical impedance measurements, modal analysis and structural excitation tests. In particular, the functionality of representative specimens is characterized based on frequency as well as spatially resolved deflection measurements. Moreover, the mentioned samples are compared to non-integrated piezoceramic modules and to equivalent passive reinforced composite structures. (paper)

Contact and friction in systems with fibre reinforced elastomers

NARCIS (Netherlands)

Rodriguez Pareja, Natalia Valentina

2012-01-01

The tribological behaviour (contact and friction) of systems that include fibre reinforced elastomers is studied in this thesis. The elastomer composite is considered to behave as a viscoelastic anisotropic continuum material. In the defined tribo-system, the most influential friction mechanism is

Toughened nanocomposites of polyamide-6 and polyepichlorohydrin elastomer: mechanical and morphological properties

International Nuclear Information System (INIS)

Pinotti, Caio A.; Goncalves, Maria C.; Felisberti, Maria I.

2009-01-01

Blends of polyamide 6, P A6, and polyepichlorohydrin elastomer, PE Pi, nano composites of P A6 and OMMT and toughened nano composites, P A6/PE Pi/OMMT were prepared by twin-screw extrusion. Nanocomposites of P A6 and organophilic clay presented morphology of exfoliated clay with the presence of some tactoids, which were investigated by XRD and TEM. The blends P A6/PE Pi are immiscible with morphology of elastomer disperse phase. The size of the elastomer phase in the PA6 matrix and a better distribution of these phase were achieved with the incorporation of the clay in the ternary nanocomposites. Toughened nano composites presented increases in Young's modulus, Izod impact strength and yield stress, comparing with the blends of P A6 and polyepichlorohydrin elastomer. (author)

Effect of carrageenan on properties of biodegradable thermoplastic cassava starch/low-density polyethylene composites reinforced by cotton fibers

International Nuclear Information System (INIS)

Prachayawarakorn, Jutarat; Pomdage, Wanida

2014-01-01

Highlights: • We prepared the TPCS/LDPE composites modified by carrageenan and/or cotton fibers. • The IR O–H stretching peak of the modified composites shifts to lower wavenumber. • Stress and Young’s modulus of the modified composites increase significantly. • The modified composites degrade faster than the non-modified composite. - Abstract: Applications of biodegradable thermoplastic starch (TPS) have been restricted due to its poor mechanical properties, limited processability and high water uptake. In order to improve properties and processability, thermoplastic cassava starch (TPCS) was compounded with low-density polyethylene (LDPE). The TPCS/LDPE blend was, then, modified by a natural gelling agent, i.e. carrageenan and natural fibers, i.e. cotton fibers. All composites were compounded and processed using an internal mixer and an injection molding machine, respectively. It was found that stress at maximum load and Young’s modulus of the TPCS/LDPE composites significantly increased by the addition of the carrageenan and/or the cotton fibers. The highest mechanical properties were obtained from the TPCS/LDPE composites modified by both the carrageenan and the cotton fibers. Percentage water absorption of all of the TPCS/LDPE composites was found to be similar. All modified composites were also degraded easier than the non-modified one. Furthermore, all the composites were analyzed using Fourier-transform infrared spectroscopy (FTIR), X-ray diffraction (XRD) and Scanning electron microscopy (SEM)

Diode Laser Assisted Filament Winding of Thermoplastic Matrix Composites

Science.gov (United States)

Quadrini, Fabrizio; Squeo, Erica Anna; Prosperi, Claudia

2010-01-01

A new consolidation method for the laser-assisted filament winding of thermoplastic prepregs is discussed: for the first time a diode laser is used, as well as long glass fiber reinforced polypropylene prepregs. A consolidation apparatus was built by means of a CNC motion table, a stepper motor and a simple tensioner. Preliminary tests were performed in a hoop winding configuration: only the winding speed was changed, and all the other process parameters (laser power, distance from the laser focus, consolidation force) were kept constant. Small wound rings with an internal diameter of 25 mm were produced and compression tests were carried out to evaluate the composite agglomeration in dependence of the winding speed. At lower winding speeds, a strong interpenetration of adjacent layers was observed.

Tensile strength of ramie yarn (spinning by machine)/HDPE thermoplastic matrix composites

International Nuclear Information System (INIS)

Banowati, Lies; Hadi, Bambang K.; Suratman, Rochim; Faza, Aulia

2016-01-01

Technological developments should be trooped to prevent a gap between technology and environmental sustainability, then it needs to be developed “Green technology”. In this research is making of green composites which use natural fiber ramie as reinforcement. Whereas the matrix used was HDPE (High Density Polyethylene) thermoplastic polymer which could be recycled and had a good formability and flexibility. The ramie yarns and fibers for unidirectional (0°) direction respectively were mixed with HDPE powder and processed using hot compression molding. The surface morphology was observed by SEM (Scanning Electrone Microscopy). Results showed that both tensile strength of the ramie fiber/HDPE composites increased in comparison with the ramie yarn (spinning by machine)/HDPE composites. However, the ramie yarn (spinning by machine)/HDPE composites have a good producibility for wider application. Analysis of the test results using the Weibull distribution as approaches to modeling the reliability of the specimens.

Tensile strength of ramie yarn (spinning by machine)/HDPE thermoplastic matrix composites

Energy Technology Data Exchange (ETDEWEB)

Banowati, Lies, E-mail: liesbano@gmail.com; Hadi, Bambang K., E-mail: bkhadi@ae.itb.ac.id; Suratman, Rochim, E-mail: rochim@material.itb.ac.id; Faza, Aulia [Faculty of Mechanical and Aerospace Engineering, Bandung Institute of Technology, Indonesia Jl. Ganesha 10, Bandung (Indonesia)

2016-03-29

Technological developments should be trooped to prevent a gap between technology and environmental sustainability, then it needs to be developed “Green technology”. In this research is making of green composites which use natural fiber ramie as reinforcement. Whereas the matrix used was HDPE (High Density Polyethylene) thermoplastic polymer which could be recycled and had a good formability and flexibility. The ramie yarns and fibers for unidirectional (0°) direction respectively were mixed with HDPE powder and processed using hot compression molding. The surface morphology was observed by SEM (Scanning Electrone Microscopy). Results showed that both tensile strength of the ramie fiber/HDPE composites increased in comparison with the ramie yarn (spinning by machine)/HDPE composites. However, the ramie yarn (spinning by machine)/HDPE composites have a good producibility for wider application. Analysis of the test results using the Weibull distribution as approaches to modeling the reliability of the specimens.

Multi-walled carbon nanotubes/polymer composites in absence and presence of acrylic elastomer (ACM).

Science.gov (United States)

Kumar, S; Rath, T; Mahaling, R N; Mukherjee, M; Khatua, B B; Das, C K

2009-05-01

Polyetherimide/Multiwall carbon nanotube (MWNTs) nanocomposites containing as-received and modified (COOH-MWNT) carbon nanotubes were prepared through melt process in extruder and then compression molded. Thermal properties of the composites were characterized by thermo-gravimetric analysis (TGA). Field emission scanning electron microscopy (FESEM) images showed that the MWNTs were well dispersed and formed an intimate contact with the polymer matrix without any agglomeration. However the incorporation of modified carbon nanotubes formed fascinating, highly crosslinked, and compact network structure throughout the polymer matrix. This showed the increased adhesion of PEI with modified MWNTs. Scanning electron microscopy (SEM) also showed high degree of dispersion of modified MWNTs along with broken ends. Dynamic mechanical analysis (DMA) results showed a marginal increase in storage modulus (E') and glass transition temperature (T(g)) with the addition of MWNTs. Increase in tensile strength and impact strength of composites confirmed the use the MWNTs as possible reinforcement agent. Both thermal and electrical conductivity of composites increased, but effect is more pronounced on modification due to formation of network of carbon nanotubes. Addition of acrylic elastomer to developed PEI/MWNTs (modified) nanocomposites resulted in the further increase in thermal and electrical properties due to the formation of additional bond between MWNTs and acrylic elastomers at the interface. All the results presented are well corroborated by SEM and FESEM studies.

Experimental assessment of the influence of welding process parameters on Lamb wave transmission across ultrasonically welded thermoplastic composite joints

Science.gov (United States)

Ochôa, Pedro; Fernandez Villegas, Irene; Groves, Roger M.; Benedictus, Rinze

2018-01-01

One of the advantages of thermoplastic composites relative to their thermoset counterparts is the possibility of assembling components through welding. Ultrasonic welding in particular is very promising for industrialization. However, uncertainty in the fatigue and fracture behaviour of composites is still an obstacle to the full utilisation of these materials. Health monitoring is then of vital importance, and Lamb wave techniques have been widely recognised as some of the most promising approaches for that end. This paper presents the first experimental study about the influence of welding travel on the transmission of Lamb waves across ultrasonically welded thermoplastic composite joints in single-lap configuration. The main aim of this research is to start to understand how guided waves interact with the internal structure of ultrasonic welds, so that benign, manufacturing-related structural features can be distinguished from damaging ones in signal interpretation. The power transmission coefficient and the correlation coefficient proved to be suitable for analysing the wave propagation phenomena, allowing quantitative identification of small variations of weld-line thickness and intermolecular diffusion at the weld interface. The conclusions are used to develop a tentative damage detection criterion which can later on assist the design of a Lamb wave based structural health monitoring system for thermoplastic composite structures. The Lamb wave test results are backed up by phased-array inspections, which also provide some extra insight on the internal structure of ultrasonic welds.

Patterning conductive PDMS nanocomposite in an elastomer using microcontact printing

International Nuclear Information System (INIS)

Liu, Chao-Xuan; Choi, Jin-Woo

2009-01-01

This paper introduces a simple method of embedding conductive and flexible elastomer micropatterns into a bulk elastomer. Employing microcontact printing and cast molding techniques, patterns consisting of conductive poly(dimethylsiloxane) (PDMS) composites mixed with multi-walled carbon nanotubes (MWCNTs) are embedded into bulk PDMS to form all-elastomer devices. To pattern conductive composites, a micromachined printing mold is utilized to transfer composite ink from a spin-coated thin layer to another substrate. Distinct from previously reported approaches, the printing mold in this technique, once fabricated, can be repeatedly used to generate new patterns and therefore greatly simplifies the device fabrication process and improves its efficiency. Manufactured devices with embedded conductive patterns exhibit excellent mechanical flexibility. With characterization of printing reliability, electrical conductivity of the composites is also shown with different loading percentages of MWCNTs. Furthermore, a simple strain gauge was fabricated and tested to demonstrate the potential applications of embedded conductive patterns. Overall, this approach demonstrates feasibility to be a simple method to pattern conductive elastomers that work as electrodes or sensing probes in PDMS-based devices. With further development, this technology yields many potential applications in lab-on-a-chip systems

Behavioral variation by ionizing irradiation of recycled thermoplastic elastomer reinforced with natural fibers or inorganic fillers

International Nuclear Information System (INIS)

Mohamed, H.A.A.

2015-01-01

Plastics are organic polymeric materials consisting of giant organic molecules. Plastic materials can be formed into shapes by one of a variety of processes, such as extrusion, molding, casting or spinning. Modern plastics possess a number of extremely desirable characteristics; high strength to weight ratio, excellent thermal properties, electrical insulation, resistance to acids, alkalis and solvents. These polymers are made of a series of repeating units known as monomers. The structure and degree of polymerisation of a given polymer determine its characteristics. Linear polymers, a single linear chain of monomers, and branched polymers, linear with side chains, are thermoplastic that is they soften when heated. Thermoplastics make up 80% of the plastics produced today. Examples of thermoplastics include: • High density polyethylene (HDPE) used in piping, automotive fuel tanks, bottles, toys, • Low density polyethylene (LDPE) used in plastic bags, cling film, flexible containers; • Polyethylene terephthalate (PET) used in bottles, carpets and food packaging; • Polypropylene (PP) used in food containers, battery cases, bottle crates, automotive parts and fibers; • Polystyrene (PS) used in dairy product containers, tape cassettes, cups and plates; • Polyvinyl chloride (PVC) used in window frames, flooring, bottles, packaging film, cable insulation, credit cards and medical products.

Diode Laser Assisted Filament Winding of Thermoplastic Matrix Composites

Directory of Open Access Journals (Sweden)

Claudia Prosperi

2010-01-01

Full Text Available A new consolidation method for the laser-assisted filament winding of thermoplastic prepregs is discussed: for the first time a diode laser is used, as well as long glass fiber reinforced polypropylene prepregs. A consolidation apparatus was built by means of a CNC motion table, a stepper motor and a simple tensioner. Preliminary tests were performed in a hoop winding configuration: only the winding speed was changed, and all the other process parameters (laser power, distance from the laser focus, consolidation force were kept constant. Small wound rings with an internal diameter of 25 mm were produced and compression tests were carried out to evaluate the composite agglomeration in dependence of the winding speed. At lower winding speeds, a stronginterpenetration of adjacent layers was observed.

Temperature rise due to mechanical energy dissipation in undirectional thermoplastic composites(AS4/PEEK)

Science.gov (United States)

Georgious, I. T.; Sun, C. T.

1992-01-01

The history of temperature rise due to internal dissipation of mechanical energy in insulated off-axis uniaxial specimens of the unidirectional thermoplastic composite (AS4/PEEK) has been measured. The experiment reveals that the rate of temperature rise is a polynomial function of stress amplitude: It consists of a quadratic term and a sixth power term. This fact implies that the specific heat of the composite depends on the stretching its microstructure undergoes during deformation. The Einstein theory for specific heat is used to explain the dependence of the specific heat on the stretching of the microstructure.

Accelerated Strength Testing of Thermoplastic Composites

Science.gov (United States)

Reeder, J. R.; Allen, D. H.; Bradley, W. L.

1998-01-01

Constant ramp strength tests on unidirectional thermoplastic composite specimens oriented in the 90 deg. direction were conducted at constant temperatures ranging from 149 C to 232 C. Ramp rates spanning 5 orders of magnitude were tested so that failures occurred in the range from 0.5 sec. to 24 hrs. (0.5 to 100,000 MPa/sec). Below 204 C, time-temperature superposition held allowing strength at longer times to be estimated from strength tests at shorter times but higher temperatures. The data indicated that a 50% drop in strength might be expected for this material when the test time is increased by 9 orders of magnitude. The shift factors derived from compliance data applied well to the strength results. To explain the link between compliance and strength, a viscoelastic fracture model was investigated. The model, which used compliance as input, was found to fit the strength data only if the critical fracture energy was allowed to vary with temperature reduced stress rate. This variation in the critical parameter severely limits its use in developing a robust time-dependent strength model. The significance of this research is therefore seen as providing both the indication that a more versatile acceleration method for strength can be developed and the evidence that such a method is needed.

Compilation of radiation damage test data. Pt. 2. Thermoset and thermoplastic resins, composite materials

International Nuclear Information System (INIS)

Tavlet, M.; Fontaine, A.; Schoenbacher, H.

1998-01-01

This catalogue summarizes radiation damage test data on thermoplastic and thermoset resins and composites. Most of them are epoxy resins used as insulator for magnet coils. Many results are also given for new engineering thermoplastics which can be used either for their electrical properties or for their mechanical properties. The materials have been irradiated either in a 60 Co source, up to integrated absorbed doses between 200 kGy and a few megagrays, at dose rates of the order of 1 Gy/s, or in a nuclear reactor at dose rates of the order of 50 Gy/s, up to doses of 100 MGy. The flexural strength, the deformation and the modulus of elasticity have been measured on irradiated and non-irradiated samples, according to the recommendations of the International Electrotechnical Commissions. The results are presented in the form of tables and graphs to show the effect of the absorbed dose on the measured properties. (orig.)

Compilation of radiation damage test data. Pt. 2. Thermoset and thermoplastic resins, composite materials

Energy Technology Data Exchange (ETDEWEB)

Tavlet, M; Fontaine, A; Schoenbacher, H

1998-05-18

This catalogue summarizes radiation damage test data on thermoplastic and thermoset resins and composites. Most of them are epoxy resins used as insulator for magnet coils. Many results are also given for new engineering thermoplastics which can be used either for their electrical properties or for their mechanical properties. The materials have been irradiated either in a {sup 60}Co source, up to integrated absorbed doses between 200 kGy and a few megagrays, at dose rates of the order of 1 Gy/s, or in a nuclear reactor at dose rates of the order of 50 Gy/s, up to doses of 100 MGy. The flexural strength, the deformation and the modulus of elasticity have been measured on irradiated and non-irradiated samples, according to the recommendations of the International Electrotechnical Commissions. The results are presented in the form of tables and graphs to show the effect of the absorbed dose on the measured properties. (orig.)

The tensile strength test of thermoplastic materials based on poly(butylene terephtalate

Directory of Open Access Journals (Sweden)

Rzepecka Anna

2017-01-01

Full Text Available Thermoplastic composites go toward making an increasingly greater percentage of all manufacturing polymer composites. They have a lot of beneficial properties and their manufacturing using injecting and extrusion methods is a very easy and cheap process. Their properties significantly overtake the properties of traditional materials and it is the reason for their use. Scientists are continuously carrying out research to find new applications of composites materials in new industries, not only in the automotive or aircraft industry. When thermoplastic composites are manufactured a very important factor is the appropriate accommodation of tensile strength to their predestination. Scientists need to know the behaviour of these materials during the impact of different forces, and the factors of working in normal conditions too. The main aim of this article was macroscopic and microscopic analysis of the structure of thermoplastic composites after static tensile strength test. Materials which were analysed were thermoplastic materials which have poly(butylene terephthalate – PBT matrix reinforced with different content glass fibres – from 10% for 30%. In addition, research showed the necessary force to receive fracture and set their distinguishing characteristic down.

Identifying design parameters controlling damage behaviors of continuous fiber-reinforced thermoplastic composites using micromechanics as a virtual testing tool

KAUST Repository

Pulungan, Ditho Ardiansyah; Lubineau, Gilles; Yudhanto, Arief; Yaldiz, Recep; Schijve, Warden

2017-01-01

In this paper, we propose a micromechanical approach to predict damage mechanisms and their interactions in glass fibers/polypropylene thermoplastic composites. First, a representative volume element (RVE) of such materials was rigorously determined using a geometrical two-point probability function and the eigenvalue stabilization of homogenized elastic tensor obtained by Hill-Mandel kinematic homogenization. Next, the 3D finite element models of the RVE were developed accordingly. The fibers were modeled with an isotropic linear elastic material. The matrix was modeled with an isotropic linear elastic, rate-independent hyperbolic Drucker-Prager plasticity coupled with a ductile damage model that is able to show pressure dependency of the yield and damage behavior often found in a thermoplastic material. In addition, cohesive elements were inserted into the fiber-matrix interfaces to simulate debonding. The RVE faces are imposed with periodical boundary conditions to minimize the edge effect. The RVE was then subjected to transverse tensile loading in accordance with experimental tensile tests on [90]8 laminates. The model prediction was found to be in very good agreement with the experimental results in terms of the global stress-strain curves, including the linear and nonlinear portion of the response and also the failure point, making it a useful virtual testing tool for composite material design. Furthermore, the effect of tailoring the main parameters of thermoplastic composites is investigated to provide guidelines for future improvements of these materials.

Identifying design parameters controlling damage behaviors of continuous fiber-reinforced thermoplastic composites using micromechanics as a virtual testing tool

KAUST Repository

Pulungan, Ditho Ardiansyah

2017-03-31

In this paper, we propose a micromechanical approach to predict damage mechanisms and their interactions in glass fibers/polypropylene thermoplastic composites. First, a representative volume element (RVE) of such materials was rigorously determined using a geometrical two-point probability function and the eigenvalue stabilization of homogenized elastic tensor obtained by Hill-Mandel kinematic homogenization. Next, the 3D finite element models of the RVE were developed accordingly. The fibers were modeled with an isotropic linear elastic material. The matrix was modeled with an isotropic linear elastic, rate-independent hyperbolic Drucker-Prager plasticity coupled with a ductile damage model that is able to show pressure dependency of the yield and damage behavior often found in a thermoplastic material. In addition, cohesive elements were inserted into the fiber-matrix interfaces to simulate debonding. The RVE faces are imposed with periodical boundary conditions to minimize the edge effect. The RVE was then subjected to transverse tensile loading in accordance with experimental tensile tests on [90]8 laminates. The model prediction was found to be in very good agreement with the experimental results in terms of the global stress-strain curves, including the linear and nonlinear portion of the response and also the failure point, making it a useful virtual testing tool for composite material design. Furthermore, the effect of tailoring the main parameters of thermoplastic composites is investigated to provide guidelines for future improvements of these materials.

A thermo-viscoelastic approach for the characterization and modeling of the bending behavior of thermoplastic composites – Part II

NARCIS (Netherlands)

Ropers, Steffen; Sachs, Ulrich; Kardos, Marton; Osswald, Tim A.

2017-01-01

A proper description of the bending behavior is crucial to obtain accurate forming simulations, especially for continuous fiber-reinforced thermoplastic composites. These materials exhibit a highly temperature and bending-curvature dependent bending stiffness. These dependencies make the property

Free-volume micro-structure of the amorphous polymers at Tg

International Nuclear Information System (INIS)

Bartos, J.

1995-01-01

The positron annihilation spectroscopy was used to the study of the free-volume microstructure of the amorphous polymers [diene-elastomers, vinyl-elastomers and thermoplastics, aromatic thermoplastics

The Current State of Silicone-Based Dielectric Elastomer Transducers

DEFF Research Database (Denmark)

Madsen, Frederikke Bahrt; Daugaard, Anders Egede; Hvilsted, Søren

2016-01-01

class of transducer due to their inherent lightweight and potentially large strains. For the field to progress towards industrial implementation, a leap in material devel- opment is required, specifically targeting longer lifetime and higher energy densities to provide more efficient transduction at lower...... driving voltages. In this review, the current state of sili- cone elastomers for DETs is summarised and critically discussed, including commercial elastomers, composites, polymer blends, grafted elastomers and complex network structures. For future developments in the field it is essential that all aspects...

Portable Device Slices Thermoplastic Prepregs

Science.gov (United States)

Taylor, Beverly A.; Boston, Morton W.; Wilson, Maywood L.

1993-01-01

Prepreg slitter designed to slit various widths rapidly by use of slicing bar holding several blades, each capable of slicing strip of preset width in single pass. Produces material evenly sliced and does not contain jagged edges. Used for various applications in such batch processes involving composite materials as press molding and autoclaving, and in such continuous processes as pultrusion. Useful to all manufacturers of thermoplastic composites, and in slicing B-staged thermoset composites.

The Future of Swelling Elastomers: An Elastomer Manufacturer's View of Swelling Elastomer Developments and Market Trends

Directory of Open Access Journals (Sweden)

R Seyger

2013-06-01

Full Text Available Swelling elastomers have gained acceptance as very effective products for creating sealing in various industries, including those creating energy from fossil fuels and geothermal resources. This paper outlines the research and development work being conducted not only in the application of these elastomers but also in the development work required to create new generations of elastomers. It touches on fundamental research into the mechanics of swelling with the intent to create a better and more predictable sealing as well as more advanced elastomers. It lifts the veil on the direction of work being done on new elastomers being developed in order to enable a better control of swelling. By doing so, the research is opening up field of applications for new equipment designs and mechanical possibilities in the future. Additionally, it addresses the need for a better and more in-depth dialogue between both chemical and mechanical engineers, and the elastomer companies and their customers on the potential that both swelling and non-swelling elastomers can offer to the industry as a whole.

Thermosetting epoxy resin/thermoplastic system with combined shape memory and self-healing properties

International Nuclear Information System (INIS)

Yao, Yongtao; Wang, Jingjie; Lu, Haibao; Liu, Yanju; Leng, Jinsong; Xu, Ben; Fu, Yongqing

2016-01-01

A novel and facile strategy was proposed to construct a thermosetting/thermoplastic system with both shape memory and self-healing properties based on commercial epoxy resin and poly(ϵ-caprolactone)-PCL. Thermoplastic material is capable of re-structuring and changing the stiffness/modulus when the temperature is above melting temperature. PCL microfiber was used as a plasticizer in epoxy resin–based blends, and served as a ‘hard segment’ to fix a temporary shape of the composites during shape memory cycles. In this study, the electrospun PCL membrane with a porous network structure enabled a homogenous PCL fibrous distribution and optimized interaction between fiber and epoxy resin. The self-healing capability is achieved by phase transition during curing of the composites. The mechanism of the shape memory effect of the thermosetting (rubber)/thermoplastic composite is attributed to the structural design of the thermoplastic network inside the thermosetting resin/rubber matrix. (paper)

Mechanical and Thermal Properties and Morphology of Thermoplastic Polyurethane (TPU/Clay Composites

Directory of Open Access Journals (Sweden)

Leandro Pizzatto

2015-11-01

Full Text Available In this study, thermoplastic polyurethane (TPU composites were prepared with different nanoclay contents (1, 3 and 10 wt%. The nanoclay Cloisite ®30B (C30B was dispersed in the TPU matrix by melt processing using a twin-screw extruder. The synthesis method of TPU involved the two-step bulk polymerization of polyesterpolyol and 4,4’ diphenylmethanediisocyanate with butane-1,4-diol as the chain extender. The dispersion of the nanoclay particles and its effect on the mechanical and thermal properties of the composites was investigated. The characterization of TPU/nanoclay composites was carried out by means of scanning electron microscopy, energy dispersion microanalysis and X ray diffraction. The mechanical characterization was performed through determination of the tensile strength. The TPU 3 wt% composite showed the best improvement with increases in stress and tensile at break (28% and 35%, respectively, compared to the neat TPU (sample without nanoclay. The differential scanning calorimetry and thermogravimetry analyses for composites indicated that the nanoclay did not affect significantly the glass transition, melt, and degradation temperatures of the polymeric matrix, but reduces the molecular mobility.

Elastomer toughened polyimide adhesives. [bonding metal and composite material structures for aircraft and spacecraft

Science.gov (United States)

St.clair, A. K.; St.clair, T. L. (Inventor)

1985-01-01

A rubber-toughened, addition-type polyimide composition is disclosed which has excellent high temperature bonding characteristics in the fully cured state and improved peel strength and adhesive fracture resistance physical property characteristics. The process for making the improved adhesive involves preparing the rubber-containing amic acid prepolymer by chemically reacting an amine-terminated elastomer and an aromatic diamine with an aromatic dianhydride with which a reactive chain stopper anhydride has been mixed, and utilizing solvent or mixture of solvents for the reaction.

Ductile thermoset polymers via controlling network flexibility.

Science.gov (United States)

Hameed, N; Salim, N V; Walsh, T R; Wiggins, J S; Ajayan, P M; Fox, B L

2015-06-18

We report the design and synthesis of a polymer structure from a cross-linkable epoxy-ionic liquid system which behaves like a hard and brittle epoxy thermoset, perfectly ductile thermoplastic and an elastomer, all depending on controllable network compositions.

Mechanical Properties of Isotactic Polypropylene Modified with Thermoplastic Potato Starch

Science.gov (United States)

Knitter, M.; Dobrzyńska-Mizera, M.

2015-05-01

In this paper selected mechanical properties of isotactic polypropylene (iPP) modified with potato starch have been presented. Thermoplastic starch (TPS) used as a modifier in the study was produced from potato starch modified with glycerol. Isotactic polypropylene/thermoplastic potato starch composites (iPP/TPS) that contained 10, 30, 50 wt.% of modified starch were examined using dynamic mechanical-thermal analysis, static tensile, Brinell hardness, and Charpy impact test. The studies indicated a distinct influence of a filler content on the mechanical properties of composites in comparison with non-modified polypropylene.

Glycerol as high-permittivity liquid filler in dielectric silicone elastomers

DEFF Research Database (Denmark)

Mazurek, Piotr Stanislaw; Yu, Liyun; Gerhard, R.

2016-01-01

A recently reported novel class of elastomers was tested with respect to its dielectric properties. The new elastomer materialis based on a commercially available poly(dimethylsiloxane) composition, which has been modified by embedding glycerol droplets intoits matrix. The approach has two major ......, and the applicability ofthe models is discussed. VC 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016, 133, 44153....

Conductive films of silver nanoparticles as novel susceptors for induction welding of thermoplastic composites

Science.gov (United States)

Dermanaki Farahani, Rouhollah; Janier, Mathieu; Dubé, Martine

2018-03-01

In the present work, a conductive film of silver nanoparticles (nAg) as a novel heating element type, called susceptor, was developed and tested for induction welding of carbon fiber/polyphenylene sulfide (CF/PPS) thermoplastic composites, i.e., unidirectional pre-impregnated 16 plies of CF/PPS compression-molded in a quasi-isotropic stacking sequence. The nAg were synthesized, dispersed in deionized (DI) water and casted onto a pure PPS film, resulting in a conductive film upon the evaporation of DI water and thermal post-annealing. The thermal annealing at 250 °C significantly (by 7 orders) decreased the film’s electrical resistivity from 9.4 × 103 down to 3.1 × 10-4 Ω cm. The new susceptors led to fast heating rates in induction welding when compared to the standard stainless steel mesh susceptors under similar welding conditions. Lap shear mechanical testing revealed that the apparent lap shear strength (LSS) is sensitive to the susceptors’ resistivity and the input current. A relatively high LSS value was achieved for the specimens welded using the new susceptors which exceeded the value of those welded using stainless steel mesh susceptors (28.3 MPa compared to 20 MPa). The weld interface and specimens’ cross-section observation revealed that the nAg were dispersed and embedded into the resin upon welding. This study contains preliminary results that show high potential of nanoparticles as effective susceptors to further improve the mechanical performance of the joints in welding of thermoplastic composites.

Optimization Techniques for Improving the Performance of Silicone-Based Dielectric Elastomers

DEFF Research Database (Denmark)

Skov, Anne Ladegaard; Yu, Liyun

2017-01-01

the electro-mechanical performance of dielectric elastomers are highlighted. Various optimization methods for improved energy transduction are investigated and discussed, with special emphasis placed on the promise each method holds. The compositing and blending of elastomers are shown to be simple, versatile...... methods that can solve a number of optimization issues. More complicated methods, involving chemical modification of the silicone backbone as well as controlling the network structure for improved mechanical properties, are shown to solve yet more issues. From the analysis, it is obvious...... that there is not a single optimization technique that will lead to the universal optimization of dielectric elastomer films, though each method may lead to elastomers with certain features, and thus certain potentials....

Thermoplastic starch composites with TiO2 particles: Preparation, morphology, rheology and mechanical properties.

Science.gov (United States)

Ostafińska, A; Mikešová, J; Krejčíková, S; Nevoralová, M; Šturcová, A; Zhigunov, A; Michálková, D; Šlouf, M

2017-08-01

Composites of thermoplastic starch (TPS) with titanium dioxide particles (mTiO 2 ; average size 0.1μm) with very homogeneous matrix and well-dispersed filler were prepared by a two-step method, including solution casting (SC) followed by melt mixing (MM). Light and scanning electron microscopy confirmed that only the two-step procedure (SC+MM) resulted in ideally homogeneous TPS/mTiO 2 systems. The composites prepared by single-step MM contained non-plasticized starch granules and the composites prepared by single-step SC suffered from mTiO 2 agglomeration. Dynamic mechanical measurements showed an increase modulus with increasing filler concentration. In TPS containing 3wt.% of mTiO 2 the stiffness was enhanced by >40%. Further experiments revealed that the recommended addition of chitosan or the exchange of mTiO 2 for anisometric titanate nanotubes with high aspect ratio did not improve the properties of the composites. Copyright © 2017 Elsevier B.V. All rights reserved.

Effect of processing conditions on the interfacial zone of high performances thermoplastic composites

International Nuclear Information System (INIS)

Verdeau, Caroline

1988-01-01

This study concerns the microstructural and mechanical characterization performances thermoplastic unidirectional composites. Two semi-crystalline composites, APC2 (Peek/Carbon) and AC 40.60 (Pps/carbon) and one amorphous composite FC.PEI (PEI/Carbon) have been studied. Different processing conditions for the APC2 and AC 40.60 specimens have been employed. Amorphous matrix composites (fast cooling rates), crystalline matrix composites (slow cooling rates) and the effects of heat treatments on the matrix (lengthy hold time at the melting point followed by slow cooling) have been studied. Static test (3 points bending tests, transverse tensile tests - ±45 deg., tensile tests) allowed the different interfacial qualities to be revealed. If the fiber/matrix adhesion is excellent for APC2, it is poor for the FCPEI and AC 40.60 composites. The dynamic tests conducted on the torsion pendulum (forced oscillations; low frequencies) have shown for APC2 the existence of trans-crystallinity (mono-dimensional growth, perpendicular to the fiber surface) in the vicinity of the fiber. It has been shown that the fraction of trans-crystallinity is most important for treated specimens. In this study, an approach of the modelization of the viscoelastic behaviour of composites materials has been proposed. (author) [fr

Impact Behavior of Composite Fan Blade Leading Edge Subcomponent with Thermoplastic Polyurethane Interleave

Science.gov (United States)

Miller, Sandi G.; Roberts, Gary D.; Kohlman, Lee W.; Heimann, Paula J.; Pereira, J. Michael; Ruggeri, Charles R.; Martin, Richard E.; McCorkle, Linda S.

2015-01-01

Impact damage tolerance and damage resistance is a critical metric for application of polymer matrix composites where failure caused by impact damage could compromise structural performance and safety. As a result, several materials and/or design approaches to improve impact damage tolerance have been investigated over the past several decades. Many composite toughening methodologies impart a trade-off between increased fracture toughness and compromised in-plane strength and modulus. In large part, mechanical tests to evaluate composite damage tolerance include static methods such as Mode I, Mode II, and mixed mode failures. However, ballistic impact damage resistance does not always correlate with static properties. The intent of this paper is to evaluate the influence of a thermoplastic polyurethane veil interleave on the static and dynamic performance of composite test articles. Static coupon tests included tension, compression, double cantilever beam, and end notch flexure. Measurement of the resistance to ballistic impact damage were made to evaluate the composites response to high speed impact. The interlayer material showed a decrease of in-plane performance with only a moderate improvement to Mode I and Mode II fracture toughness. However, significant benefit to impact damage tolerance was observed through ballistic tests.

A constitutive model for AS4/PEEK thermoplastic composites under cyclic loading

Science.gov (United States)

Rui, Yuting; Sun, C. T.

1990-01-01

Based on the basic and essential features of the elastic-plastic response of the AS4/PEEK thermoplastic composite subjected to off-axis cyclic loadings, a simple rate-independent constitutive model is proposed to describe the orthotropic material behavior for cyclic loadings. A one-parameter memory surface is introduced to distinguish the virgin deformation and the subsequent deformation process and to characterize the loading range effect. Cyclic softening is characterized by the change of generalized plastic modulus. By the vanishing yield surface assumption, a yield criterion is not needed and it is not necessary to consider loading and unloading separately. The model is compared with experimental results and good agreement is obtained.

Attribute based selection of thermoplastic resin for vacuum infusion process

DEFF Research Database (Denmark)

Prabhakaran, R.T. Durai; Lystrup, Aage; Løgstrup Andersen, Tom

2011-01-01

The composite industry looks toward a new material system (resins) based on thermoplastic polymers for the vacuum infusion process, similar to the infusion process using thermosetting polymers. A large number of thermoplastics are available in the market with a variety of properties suitable...... for different engineering applications, and few of those are available in a not yet polymerised form suitable for resin infusion. The proper selection of a new resin system among these thermoplastic polymers is a concern for manufactures in the current scenario and a special mathematical tool would...... be beneficial. In this paper, the authors introduce a new decision making tool for resin selection based on significant attributes. This article provides a broad overview of suitable thermoplastic material systems for vacuum infusion process available in today’s market. An illustrative example—resin selection...

Research and achievements on carbon fiber reinforced thermoplastic composites for high pressure storage

International Nuclear Information System (INIS)

Nony, Fabien; Thomas, Cedric; Villalonga, Stephane; Magnier, Christophe

2012-01-01

Hydrogen storage is a key enabling technology for the extensive use of hydrogen as an energy carrier. However, none of the current technologies satisfies all of the hydrogen storage attributes sought by manufacturers, legislators and end-users. At present, compressed gaseous hydrogen storage (CGH2) is recognized as the most mature technology. This paper reviews recent developments and achievements regarding materials and technologies investigated by CEA to promote the development of a of type IV 70 MPa hydrogen vessel. Particularly, results concerning innovative thermoplastic matrix composite vessel will be presented and discussed. On going developments on dedicated manufacturing process and material characterization will be shared in a first part of the presentation and a second part will be devoted to durability assessment and damage tolerance of such composite structures with respect to their potential applications. (authors)

Rigidity-tuning conductive elastomer

Science.gov (United States)

Shan, Wanliang; Diller, Stuart; Tutcuoglu, Abbas; Majidi, Carmel

2015-06-01

We introduce a conductive propylene-based elastomer (cPBE) that rapidly and reversibly changes its mechanical rigidity when powered with electrical current. The elastomer is rigid in its natural state, with an elastic (Young’s) modulus of 175.5 MPa, and softens when electrically activated. By embedding the cPBE in an electrically insulating sheet of polydimethylsiloxane (PDMS), we create a cPBE-PDMS composite that can reversibly change its tensile modulus between 37 and 1.5 MPa. The rigidity change takes ˜6 s and is initiated when a 100 V voltage drop is applied across the two ends of the cPBE film. This magnitude of change in elastic rigidity is similar to that observed in natural skeletal muscle and catch connective tissue. We characterize the tunable load-bearing capability of the cPBE-PDMS composite with a motorized tensile test and deadweight experiment. Lastly, we demonstrate the ability to control the routing of internal forces by embedding several cPBE-PDMS ‘active tendons’ into a soft robotic pneumatic bending actuator. Selectively activating the artificial tendons controls the neutral axis and direction of bending during inflation.

Rigidity-tuning conductive elastomer

International Nuclear Information System (INIS)

Shan, Wanliang; Diller, Stuart; Tutcuoglu, Abbas; Majidi, Carmel

2015-01-01

We introduce a conductive propylene-based elastomer (cPBE) that rapidly and reversibly changes its mechanical rigidity when powered with electrical current. The elastomer is rigid in its natural state, with an elastic (Young’s) modulus of 175.5 MPa, and softens when electrically activated. By embedding the cPBE in an electrically insulating sheet of polydimethylsiloxane (PDMS), we create a cPBE–PDMS composite that can reversibly change its tensile modulus between 37 and 1.5 MPa. The rigidity change takes ∼6 s and is initiated when a 100 V voltage drop is applied across the two ends of the cPBE film. This magnitude of change in elastic rigidity is similar to that observed in natural skeletal muscle and catch connective tissue. We characterize the tunable load-bearing capability of the cPBE–PDMS composite with a motorized tensile test and deadweight experiment. Lastly, we demonstrate the ability to control the routing of internal forces by embedding several cPBE–PDMS ‘active tendons’ into a soft robotic pneumatic bending actuator. Selectively activating the artificial tendons controls the neutral axis and direction of bending during inflation. (paper)

Nanocarbon/elastomer composites: Characterization and applications in photo-mechanical actuation

Science.gov (United States)

Loomis, Robert James, III

The magnitude and direction of photo-mechanical actuation responses generated in carbon nanostructure/elastomer composites depend on applied pre-strains. At low levels of pre-strains (3--9%), actuators show reversible photo-induced expansion while at high levels (15--40%), actuators exhibit reversible contraction. Large, light-induced reversible and elastic responses of graphene nanoplatelet (GNP) polymer composites were demonstrated for the first time, with an extraordinary optical-to-mechanical energy conversion factor (etaM) of 7--9 MPa/W. Following this demonstration, similar elastomeric composite were fabricated with a variety of carbon nanostructures. Investigation into photo-actuation properties of these composites revealed both layer-dependent, as well as dimensionally-dependent responses. For a given carbon concentration, both steady-state photo-mechanical stress response and energy conversion efficiency were found to be directly related to dimensional state of carbon nanostructure additive, with one-dimensional (1D) carbon nanotubes demonstrating the highest responses (˜60 kPa stress and ˜5 x 10-3% efficiency at just 1 wt% loading) and three-dimensional (3D) highly ordered pyrolytic graphite demonstrating the lowest responses. Furthermore, development of an advanced dispersion technique (evaporative mixing) resulted in the ability to fabricate conductive composites. Actuation and relaxation kinetics responses were investigated and found to be related not to dimensionality, but rather the percolation threshold of carbon nanostructure additive in the polymer. Establishing a connective network of carbon nanostructure additive allowed for energy transduction responsible for photo-mechanical effect to activate carbon beyond the infrared (IR) illumination point, resulting in enhanced actuation. Additionally, in the conductive samples photo-conductivity as a function of applied pre-strain was also measured. Photo-conductive response was found to be inversely

Segmented poly(ether ester)s and poly(ether ester amide)s for use in tissue engineering

NARCIS (Netherlands)

Deschamps, A.A.

2002-01-01

The objective of the studies described in this thesis is to investigate the applicability of these slowly degradable thermoplastic elastomers as scaffolds for tissue engineering, with emphasis on their phase separation and degradation properties. A second thermoplastic elastomer in which the

Dissipation of mechanical work and temperature rise in AS4/PEEK thermoplastic composite

Science.gov (United States)

Georgiou, I.; Sun, C. T.

1990-01-01

The dissipated mechanical work per cycle of sinusoidal stress in the thermoplastic composite material AS4/PEEK was measured as a function of stress amplitude for fixed frequency and fiber orientation. The experimental result shows that the dissipated work per cycle is proportional to the square of the stress amplitude. Using the concept of the equivalent isotropic material, it is shown that the relaxation modulus satisfies a proportionality condition. Also, the rate of temperature rise due to sinusoidal stresses has been measured as a function of stress amplitude. The result shows that the rate of temperature rise is not proportional to the square of the stress amplitude.

Flexible and stretchable electrodes for dielectric elastomer actuators

Science.gov (United States)

Rosset, Samuel; Shea, Herbert R.

2013-02-01

Dielectric elastomer actuators (DEAs) are flexible lightweight actuators that can generate strains of over 100 %. They are used in applications ranging from haptic feedback (mm-sized devices), to cm-scale soft robots, to meter-long blimps. DEAs consist of an electrode-elastomer-electrode stack, placed on a frame. Applying a voltage between the electrodes electrostatically compresses the elastomer, which deforms in-plane or out-of plane depending on design. Since the electrodes are bonded to the elastomer, they must reliably sustain repeated very large deformations while remaining conductive, and without significantly adding to the stiffness of the soft elastomer. The electrodes are required for electrostatic actuation, but also enable resistive and capacitive sensing of the strain, leading to self-sensing actuators. This review compares the different technologies used to make compliant electrodes for DEAs in terms of: impact on DEA device performance (speed, efficiency, maximum strain), manufacturability, miniaturization, the integration of self-sensing and self-switching, and compatibility with low-voltage operation. While graphite and carbon black have been the most widely used technique in research environments, alternative methods are emerging which combine compliance, conduction at over 100 % strain with better conductivity and/or ease of patternability, including microfabrication-based approaches for compliant metal thin-films, metal-polymer nano-composites, nanoparticle implantation, and reel-to-reel production of μm-scale patterned thin films on elastomers. Such electrodes are key to miniaturization, low-voltage operation, and widespread commercialization of DEAs.

Mechanical properties of carbon fibre reinforced thermoplastics for cryogenic applications

International Nuclear Information System (INIS)

Ahlborn, K.

1989-01-01

The high specific strength, the high specific stiffness and the excellent fatigue behaviour favours carbon fibre reinforced plastics (CFRP) as a supplement to metals for low temperature applications. The weakest link in the composite is the polymeric matrix, which is preloaded by thermal tensile strains and becomes brittle at low temperatures. Tough thermoplastic polymers show a higher cryogenic fracture strain than commonly used epoxy-matrix systems. Two carbon fibre reinforced tough thermoplastics (PEEK, PC) were tested at 293 K, 77 K and 5 K by tensile, bending and fatigue loading. It has been found, that the toughness of the matrices generally improves the static strength at low temperatures. In bidirectionally reinforced thermoplastics, transversal cracks appear in the matrix or in the boundary layer at composite strains below 0,2%, originated by the thermal preloading. The formation and development of the cracks depend on the fibre-matrix-bond and on the thickness of the composite layers. Fibre-misalignment results in a poor tension-tension fatigue endurance limit of less than 50% of the static strength. Further developments in the manufacturing process are necessary to improve the homogeneity of the composite structure in order to increase the long term fatigue behaviour. (orig.) [de

Application of Image And X-Ray Microtomography Technique To Quantify Filler Distribution In Thermoplastic-Natural Rubber Blend Composites

International Nuclear Information System (INIS)

Ahmad, Sahrim; Rasid, Rozaidi; Mouad, A. T.; Aziz Mohamed, A.; Abdullah, Jaafar; Dahlan, M.; Mohamad, Mahathir; Jamro, Rafhayudi; Hamzah Harun, M.; Yazid, Hafizal; Abdullah, W. Saffiey W.

2010-01-01

X-ray microtomography and ImageJ 1.39 u is used as a tool to quantify volume percentage of B 4 C as fillers in thermoplastic-natural rubber blend composites. The use of percentage of area occupied by fillers as obtain from ImageJ from the microtomography sliced images enables the proposed technique to easily obtain the amount volume percentage of B 4 C in the composite non-destructively. Comparison with other technique such as density measurement and chemical analysis proves the proposed technique as one of the promising approach.

ZnO as a cheap and effective filler for high breakdown strength elastomers

DEFF Research Database (Denmark)

Yu, Liyun; Skov, Anne Ladegaard

2017-01-01

. In this article, we explore the use of a cheap and abundant metal oxide filler, namely ZnO, as a filler in silicone-based dielectric elastomers. The electro-mechanical properties of the elastomer composites are investigated, and their performance is evaluated by means of figures of merit. Various commercial...

Feasibility of tailoring of press formed thermoplastic composite parts

Science.gov (United States)

Sinke, J.

2018-05-01

The Tailor Made Blank concept is widely accepted in the production of sheet metal parts. By joining, adding and subtracting materials, and sometimes even applying different alloys, parts can be produced more efficiently by cost and/or weight, and new design options have been discovered. This paper is about the manufacture of press formed parts of Fibre Reinforced Thermoplastics and the evaluation whether the Tailoring concept, though adapted to the material behavior of FRTP, can be applied to these composites as well. From research, the first results and ideas are presented. One of the ideas is the multistep forming process, creating parts with thickness variations and combinations of fibre orientations that are usually not feasible using common press forming strategies. Another idea is the blending of different prepreg materials in one component. This might be useful in case of specific details, like for areas of mechanical fastening or to avoid carbon/metal contact, otherwise resulting in severe corrosion. In a brief overview, future perspectives of the potential of the Tailoring concept are presented.

Functionalized Materials From Elastomers to High Performance Thermoplastics

Energy Technology Data Exchange (ETDEWEB)

Salazar, Laura Ann [Iowa State Univ., Ames, IA (United States)

2003-01-01

Synthesis and incorporation of functionalized materials continues to generate significant research interest in academia and in industry. If chosen correctly, a functional group when incorporated into a polymer can deliver enhanced properties, such as adhesion, water solubility, thermal stability, etc. The utility of these new materials has been demonstrated in drug-delivery systems, coatings, membranes and compatibilizers. Two approaches exist to functionalize a material. The desired moiety can be added to the monomer either before or after polymerization. The polymers used range from low glass transition temperature elastomers to high glass transition temperature, high performance materials. One industrial example of the first approach is the synthesis of Teflon(reg. sign). Poly(tetrafluoroethylene) (PTFE or Teflon(reg. sign)) is synthesized from tetrafluoroethylene, a functionalized monomer. The resulting material has significant property differences from the parent, poly(ethylene). Due to the fluorine in the polymer, PTFE has excellent solvent and heat resistance, a low surface energy and a low coefficient of friction. This allows the material to be used in high temperature applications where the surface needs to be nonabrasive and nonstick. This material has a wide spread use in the cooking industry because it allows for ease of cooking and cleaning as a nonstick coating on cookware. One of the best examples of the second approach, functionalization after polymerization, is the vulcanization process used to make tires. Natural rubber (from the Hevea brasiliensis) has a very low glass transition temperature, is very tacky and would not be useful to make tires without synthetic alteration. Goodyear's invention was the vulcanization of polyisoprene by crosslinking the material with sulfur to create a rubber that was tough enough to withstand the elements of weather and road conditions. Due to the development of polymerization techniques to make cis

Mechanical behaviour of textile-reinforced thermoplastics with integrated sensor network components

International Nuclear Information System (INIS)

Hufenbach, W.; Adam, F.; Fischer, W.-J.; Kunadt, A.; Weck, D.

2011-01-01

Highlights: → Consideration of two types of integrated bus systems for textile-reinforced thermoplastics with embedded sensor networks. → Specimens with bus systems made of flexible printed circuit boards show good mechanical performance compared to the reference. → Inhomogeneous interface and reduced stiffnesses and strengths for specimens with bus systems basing on single copper wires. -- Abstract: The embedding of sensor networks into textile-reinforced thermoplastics enables the design of function-integrative lightweight components suitable for high volume production. In order to investigate the mechanical behaviour of such functionalised composites, two types of bus systems are selected as exemplary components of sensor networks. These elements are embedded into glass fibre-reinforced polypropylene (GF/PP) during the layup process of unconsolidated weft-knitted GF/PP-preforms. Two fibre orientations are considered and orthotropic composite plates are manufactured by hot pressing technology. Micrograph investigations and computer tomography analyses show different interface qualities between the thermoplastic composite and the two types of bus systems. Mechanical tests under tensile and flexural loading indicate a significant influence of the embedded bus system elements on the structural stiffness and strength.

Influence of chemical treatment on the tensile properties of kenaf fiber reinforced thermoplastic polyurethane composite

Directory of Open Access Journals (Sweden)

Y. A. El-Shekeil

2012-12-01

Full Text Available In this study, the effect of polymeric Methylene Diphenyl Diisocyanate (pMDI chemical treatment on kenaf (Hibiscus cannabinus reinforced thermoplastic polyurethane (TPU/KF was examined using two different procedures. The first consisted of treating the fibers with 4% pMDI, and the second involved 2% NaOH + 4% pMDI. The composites were characterized according to their tensile properties, Fourier Transform Infrared Spectroscopy (FTIR and Scanning Electron Microscopy (SEM. The treatment of the composite with 4% pMDI did not significantly affect its tensile properties, but the treatment with 2% NaOH + 4% pMDI significantly increased the tensile properties of the composite (i.e., 30 and 42% increases in the tensile strength and modulus, respectively. FTIR also showed that treatment with 2% NaOH + 4% pMDI led to the strongest H-bonding. Additionally, the surface morphology of specimens after tensile fracture confirmed that the composite treated with 2% NaOH + 4% pMDI had the best adhesion and wettability.

Numerical simulation and experimental validation of the large deformation bending and folding behavior of magneto-active elastomer composites

International Nuclear Information System (INIS)

Sheridan, Robert; VonLockette, Paris R; Roche, Juan; Lofland, Samuel E

2014-01-01

This work seeks to provide a framework for the numerical simulation of magneto-active elastomer (MAE) composite structures for use in origami engineering applications. The emerging field of origami engineering employs folding techniques, an array of crease patterns traditionally on a single flat sheet of paper, to produce structures and devices that perform useful engineering operations. Effective means of numerical simulation offer an efficient way to optimize the crease patterns while coupling to the performance and behavior of the active material. The MAE materials used herein are comprised of nominally 30% v/v, 325 mesh barium hexafarrite particles embedded in Dow HS II silicone elastomer compound. These particulate composites are cured in a magnetic field to produce magneto-elastic solids with anisotropic magnetization, e.g. they have a preferred magnetic axis parallel to the curing axis. The deformed shape and/or blocked force characteristics of these MAEs are examined in three geometries: a monolithic cantilever as well as two- and four-segment composite accordion structures. In the accordion structures, patches of MAE material are bonded to a Gelest OE41 unfilled silicone elastomer substrate. Two methods of simulation, one using the Maxwell stress tensor applied as a traction boundary condition and another employing a minimum energy kinematic (MEK) model, are investigated. Both methods capture actuation due to magnetic torque mechanisms that dominate MAE behavior. Comparison with experimental data show good agreement with only a single adjustable parameter, either an effective constant magnetization of the MAE material in the finite element models (at small and moderate deformations) or an effective modulus in the minimum energy model. The four-segment finite element model was prone to numerical locking at large deformation. The effective magnetization and modulus values required are a fraction of the actual experimentally measured values which suggests a

Aerogel / Polymer Composite Materials

Science.gov (United States)

Williams, Martha K. (Inventor); Smith, Trent M. (Inventor); Fesmire, James E. (Inventor); Roberson, Luke B. (Inventor); Clayton, LaNetra M. (Inventor)

2017-01-01

The invention provides new composite materials containing aerogels blended with thermoplastic polymer materials at a weight ratio of aerogel to thermoplastic polymer of less than 20:100. The composite materials have improved thermal insulation ability. The composite materials also have better flexibility and less brittleness at low temperatures than the parent thermoplastic polymer materials.

Ultrasonic assisted consolidation of commingled thermoplastic/glass fibers rovings

Directory of Open Access Journals (Sweden)

Francesca eLionetto

2015-04-01

Full Text Available Thermoplastic matrix composites are finding new applications in different industrial area thanks to their intrinsic advantages related to environmental compatibility and processability. The approach presented in this work consists in the development of a technology for the simultaneous deposition and consolidation of commingled thermoplastic rovings through to the application of high energy ultrasound. An experimental equipment, integrating both fiber impregnation and ply consolidation in a single process, has been designed and tested. It is made of an ultrasonic welder, whose titanium sonotrode is integrated on a filament winding machine. During winding, the commingled roving is at the same time in contact with the mandrel and the horn. The intermolecular friction generated by ultrasound is able to melt the thermoplastic matrix and impregnate the reinforcement fibers. The heat transfer phenomena occurring during the in situ consolidation were simulated solving by finite element (FE analysis an energy balance accounting for the heat generated by ultrasonic waves and the melting characteristics of the matrix. To this aim, a calorimetric characterization of the thermoplastic matrix has been carried out to obtain the input parameters for the model. The FE analysis has enabled to predict the temperature distribution in the composite during heating and cooling The simulation results have been validated by the measurement of the temperature evolution during ultrasonic consolidation.The reliability of the developed consolidation equipment was proved by producing hoop wound cylinder prototypes using commingled continuous E-glass rovings and Polypropylene (PP filaments. The consolidated composite cylinders are characterized by high mechanical properties, with values comparable with the theoretical ones predicted by the micromechanical analysis.

Effect of seaweed on mechanical, thermal, and biodegradation properties of thermoplastic sugar palm starch/agar composites.

Science.gov (United States)

Jumaidin, Ridhwan; Sapuan, Salit M; Jawaid, Mohammad; Ishak, Mohamad R; Sahari, Japar

2017-06-01

The aim of this paper is to investigate the characteristics of thermoplastic sugar palm starch/agar (TPSA) blend containing Eucheuma cottonii seaweed waste as biofiller. The composites were prepared by melt-mixing and hot pressing at 140°C for 10min. The TPSA/seaweed composites were characterized for their mechanical, thermal and biodegradation properties. Incorporation of seaweed from 0 to 40wt.% has significantly improved the tensile, flexural, and impact properties of the TPSA/seaweed composites. Scanning electron micrograph of the tensile fracture showed homogeneous surface with formation of cleavage plane. It is also evident from TGA results that thermal stability of the composites were enhanced with addition of seaweed. After soil burial for 2 and 4 weeks, the biodegradation of the composites was enhanced with addition of seaweed. Overall, the incorporation of seaweed into TPSA enhances the properties of TPSA for short-life product application such as tray, plate, etc. Copyright © 2017 Elsevier B.V. All rights reserved.

Dynamic mechanical properties of toughened polyamide composites

International Nuclear Information System (INIS)

Alsewailem, Fares D.

2008-01-01

The effect of incorporating thermoplastic rubber on the dynamic mechanical properties, storage and loss moduli, of virgin and recycled glass-fiber-reinforced polyamide 66 has been investigated in this study. Styrene-Ethylene-Styrene and Ethylene-Propylene grafted with maleic anhydride were used as elastomers for toughening. Dynamic mechanical properties of the composites were examined by the rotational rhometry. Shear storage and loss moduli of recycled and virgin materials were measured against frequency. Also the variation of storage modulus of the virgin composites was measured against temperatures by conducting a series of torsion tests. Both dynamic storage and loss moduli of the composites were found to increase with increasing glass fiber and rubber contents. Recycled composites had lower values of dynamic modulus compared that of virgin composites; however by proper combining of fiber and rubber into the recycled material, its modulus fairly matches that of the virgin material. Addition of rubber to virgin composites causes a reduction in G' as temperature increases. Rubber, which acts as a stress concentrator, had a major effect on minimizing the overall modulus of the composites. The in G' versus temperature has been observed for all composites: however the temperature at which the transition G' occurs decreases with increasing rubber content. (author)

Three Point Bending of Top-Hat Stiffened Chopped Short Fibre Ramie/HDPE Thermoplastic Composite Beam

Science.gov (United States)

Hadi, Bambang K.; Nuril, Yogie S.

2018-04-01

The use of natural fibre and thermoplastic matrices in composite materials increased significantly during the last decade especially in the automotive industries. Ramie is one of these potential natural fibres. In this paper, a three point bending of top-hat beam made of ramie/HDPE (High-Density-Polyethylene) composites was performed. Top-hat stiffened structures were common structures found in the aerospace industries. Nevertheless, these structures are beginning to be applied in automotive structures in the forms of chassis and bumpers. The ramie/HDPE composite was manufactured using hot-press technique. The temperature was set to be 135°C and the pressure was 6 bars. Chopped short ramie fibre was used, due to good drape ability characteristics. The experiments showed that the beams produced a large non-linearity. Linear Finite Element Analysis was carried out to be compared with the experimental data. The differences are reasonable.

A disposable and multifunctional capsule for easy operation of microfluidic elastomer systems

International Nuclear Information System (INIS)

Thorslund, Sara; Läräng, Thomas; Kreuger, Johan; Nguyen, Hugo; Barkefors, Irmeli

2011-01-01

The global lab-on-chip and microfluidic markets for cell-based assays have been predicted to grow considerably, as novel microfluidic systems enable cell biologists to perform in vitro experiments at an unprecedented level of experimental control. Nevertheless, microfluidic assays must, in order to compete with conventional assays, be made available at easily affordable costs, and in addition be made simple to operate for users having no previous experience with microfluidics. We have to this end developed a multifunctional microfluidic capsule that can be mass-produced at low cost in thermoplastic material. The capsule enables straightforward operation of elastomer inserts of optional design, here exemplified with insert designs for molecular gradient formation in microfluidic cell culture systems. The integrated macro–micro interface of the capsule ensures reliable connection of the elastomer fluidic structures to an external perfusion system. A separate compartment in the capsule filled with superabsorbent material is used for internal waste absorption. The capsule assembly process is made easy by integrated snap-fits, and samples within the closed capsule can be analyzed using both inverted and upright microscopes. Taken together, the capsule concept presented here could help accelerate the use of microfluidic-based biological assays in the life science sector. (technical note)

The synthesis of structure and parametrical identification of mathematical model of process of a stitching of active copolymers when receiving a treelike thermoelastolayers

Directory of Open Access Journals (Sweden)

S. G. Tikhomirov

2017-01-01

Full Text Available Thermoplastic elastomers are a promising class of polymeric materials whose properties are close to those of conventional rubbers. Thermoplastic elastomers are recycled by high-performance methods used to process plastics in contrast to ordinary rubbers. Also thermoplastic elastomers exclude the stage of vulcanization from the technological scheme and they are capable of multiple processing. The problem of modeling of the kinetics of the crosslinking process in the preparation of a thermal elastoplast with a treelike structures was formulated and solved. The polyfunctional coupling agent used as crosslinking agent for crosslinking of diblock to produce thermoplastic elastomers with a treelike structures. A kinetic scheme of the coupling process is proposed. It based on the available experimental data on the molecular weight distribution of thermoplastic elastomers and the analysis of various combinations of polymer molecules. The scheme takes into account the possibility of attaching the active diblock to each functional group of the combining agent molecule of different structures. The mathematical model of the process taking place in the reactor of an ideal mixing of a periodic action is represented of the system in the form of differential equations. Modeling the process, it is assumed that the rate of the coupling reaction depends on the mobility of the molecules which enter into the reaction. The sum of the squares of the discrepancy of experimentally determined and theoretically predicted concentrations of thermoplastic elastomers of each structure is adopted as an optimality criterion for solving the problem of parametric identification. The computational experiment showed that the combining agent reacts with the active diblock mainly in two and three functional groups. The synthesized model allows to evaluate the concentration of the coupling agent, polystyrene-polybutadiene-lithium and thermoplastic elastomer with different molecular

Characterizing the influence of matrix ductility on damage phenomenology in continuous fiber-reinforced thermoplastic laminates undergoing quasi-static indentation

KAUST Repository

Yudhanto, Arief

2017-12-12

The use of thermoplastic matrix was known to improve the impact properties of laminated composites. However, different ductility levels can exist in a single family of thermoplastic matrix, and this may consequently modify the damage phenomenology of thermoplastic composites. This paper focuses on the effect of matrix ductility on the out-of-plane properties of thermoplastic composites, which was studied through quasi-static indentation (QSI) test that may represent impact problem albeit the speed difference. We evaluated continuous glass-fiber reinforced polypropylene thermoplastic composites (GFPP), and selected homopolymer PP and copolymer PP that represent ductile and less ductile matrices, respectively. Several cross-ply laminates were selected to study the influence of ply thicknesses and relative orientation of interfaces on QSI properties of GFPP. It is expected that GFPP with ductile matrix improves energy absorption of GFPP. However, the damage mechanism is completely different between GFPP with ductile and GFPP with less ductile matrices. GFPP with ductile matrix exhibits smaller damage zone in comparison to the one with less ductile matrix. Higher matrix ductility inhibits the growth of ply cracking along the fiber, and this causes the limited size of delamination. The stacking sequence poses more influence on less ductile composites rather than the ductile one.

Techniques for hot embossing microstructures on liquid silicone rubbers with fillers

DEFF Research Database (Denmark)

Vudayagiri, Sindhu; Yu, Liyun; Skov, Anne Ladegaard

2015-01-01

Embossing is an established process for the thermoplastic elastomers but not yet for the thermosetting elastomers. It has already been shown that hot embossing is a viable technology for imprinting microstructures in addition to curing thin silicone films at their gel point. It is one of the simp......Embossing is an established process for the thermoplastic elastomers but not yet for the thermosetting elastomers. It has already been shown that hot embossing is a viable technology for imprinting microstructures in addition to curing thin silicone films at their gel point. It is one...

Mechanical design handbook for elastomers. [the design of elastomer dampers for application in rotating machinery

Science.gov (United States)

Darlow, M.; Zorzi, E.

1981-01-01

A comprehensive guide for the design of elastomer dampers for application in rotating machinery is presented. Theoretical discussions, a step by step procedure for the design of elastomer dampers, and detailed examples of actual elastomer damper applications are included. Dynamic and general physical properties of elastomers are discussed along with measurement techniques.

Iterative and variational homogenization methods for filled elastomers

Science.gov (United States)

Goudarzi, Taha

Elastomeric composites have increasingly proved invaluable in commercial technological applications due to their unique mechanical properties, especially their ability to undergo large reversible deformation in response to a variety of stimuli (e.g., mechanical forces, electric and magnetic fields, changes in temperature). Modern advances in organic materials science have revealed that elastomeric composites hold also tremendous potential to enable new high-end technologies, especially as the next generation of sensors and actuators featured by their low cost together with their biocompatibility, and processability into arbitrary shapes. This potential calls for an in-depth investigation of the macroscopic mechanical/physical behavior of elastomeric composites directly in terms of their microscopic behavior with the objective of creating the knowledge base needed to guide their bottom-up design. The purpose of this thesis is to generate a mathematical framework to describe, explain, and predict the macroscopic nonlinear elastic behavior of filled elastomers, arguably the most prominent class of elastomeric composites, directly in terms of the behavior of their constituents --- i.e., the elastomeric matrix and the filler particles --- and their microstructure --- i.e., the content, size, shape, and spatial distribution of the filler particles. This will be accomplished via a combination of novel iterative and variational homogenization techniques capable of accounting for interphasial phenomena and finite deformations. Exact and approximate analytical solutions for the fundamental nonlinear elastic response of dilute suspensions of rigid spherical particles (either firmly bonded or bonded through finite size interphases) in Gaussian rubber are first generated. These results are in turn utilized to construct approximate solutions for the nonlinear elastic response of non-Gaussian elastomers filled with a random distribution of rigid particles (again, either firmly

Fracture studies of poly(propylene)/elastomer blend with β-form nucleating agent

International Nuclear Information System (INIS)

Bai Hongwei; Wang Yong; Zhang Danli; Xiao Chengquan; Song Bo; Li Yanli; Han Liang

2009-01-01

Poly(propylene)/elastomer blends with β-form nucleating agent (β-NA) aryl amides compound (TMB-5) were prepared. The effects of β-NA on crystallization, melting behaviors and elastomer morphologies of PP/elastomer blends were studied through polarization optical microscope (POM), differential scanning calorimetry (DSC) and scanning electronic microscope (SEM). The fracture behaviors, including notched Izod impact fracture and single-edge notched tensile (SENT) fracture, were comparatively studied to establish the role of NA in improving the fracture toughness of PP/elastomer blends. Our results showed that the presence of β-NA leads to determinable β-PP formation in the blends, and as a consequence the fracture toughness of the blend is improved dramatically. Compared with notched Izod impact testing, which can efficiently characterize the fracture toughness of the blends only at lower elastomer content, SENT testing provides more detail of fracture behavior in all the compositions. Furthermore, SENT test shows that the significant improvement in fracture toughness of PP/elastomer/β-NA is contributed to the simultaneous enhancement of crack initiation energy and crack propagation energy, but largely dominated by crack propagation stage.

Mechanical Design Handbook for Elastomers

Science.gov (United States)

Darlow, M.; Zorzi, E.

1986-01-01

Mechanical Design Handbook for Elastomers reviews state of art in elastomer-damper technology with particular emphasis on applications of highspeed rotor dampers. Self-contained reference but includes some theoretical discussion to help reader understand how and why dampers used for rotating machines. Handbook presents step-by-step procedure for design of elastomer dampers and detailed examples of actual elastomer damper applications.

Silicone-based Dielectric Elastomers

DEFF Research Database (Denmark)

Skov, Anne Ladegaard

Efficient conversion of energy from one form to another (transduction) is an important topic in our daily day, and it is a necessity in moving away from the fossil based society. Dielectric elastomers hold great promise as soft transducers, since they are compliant and light-weight amongst many...... energy efficient solutions are highly sought. These properties allow for interesting products ranging very broadly, e.g. from eye implants over artificial skins over soft robotics to huge wave energy harvesting plants. All these products utilize the inherent softness and compliance of the dielectric...... elastomer transducers. The subject of this thesis is improvement of properties of silicone-based dielectric elastomers with special focus on design guides towards electrically, mechanically, and electromechanically reliable elastomers. Strategies for improving dielectric elastomer performance are widely...

Effect of jute and kapok fibers on properties of thermoplastic cassava starch composites

International Nuclear Information System (INIS)

Prachayawarakorn, Jutarat; Chaiwatyothin, Sudarat; Mueangta, Suwat; Hanchana, Areeya

2013-01-01

Highlights: ► TPCS matrix was reinforced by the low (jute) and high (kapok) absorbency cellulosic fibers. ► Water absorption of the TPCS/jute and TPCS/kapok fiber composites decreases. ► Stress and Young’s modulus of the TPCS/jute and TPCS/kapok fiber composites increase. ► Thermal degradation temperature of the TPCS/kapok fiber composite decreases. - Abstract: Since mechanical properties and water uptake of biodegradable thermoplastic cassava starch (TPCS) was still the main disadvantages for many applications. The TPCS matrix was, therefore, reinforced by two types of cellulosic fibers, i.e. jute or kapok fibers; classified as the low and high oil absorbency characteristics, respectively. The TPCS, plasticized by glycerol, was compounded by internal mixer and shaped by compression molding machine. It was found that water absorption of the TPCS/jute fiber and TPCS/kapok fiber composites was clearly reduced by the addition of the cellulosic fibers. Moreover, stress at maximum load and Young’s modulus of the composites increased significantly by the incorporation of both jute and kapok fibers. Thermal degradation temperature, determined from thermogravimetric analysis (TGA), of the TPCS matrix increased by the addition of jute fibers; however, thermal degradation temperature decreased by the addition of kapok fibers. Functional group analysis and morphology of the TPCS/jute fiber and TPCS/kapok fiber composites were also examined using Fourier Transform Infrared Spectroscopy (FTIR) and Scanning Electron Microscopy (SEM) techniques

Structural and Magnetic Properties of Type-M Barium Ferrite - Thermoplastic Natural Rubber Nano composites

International Nuclear Information System (INIS)

Nurhidayaty Mokhtar

2012-01-01

Structural and magnetic properties of type-M barium ferrite (BaFe 12 O 19 ) nanoparticles (∼ 20 nm) embedded in non-magnetic thermoplastic natural rubber (TPNR) matrices were investigated. The TPNR matrices were prepared from high density polyethylene (HDPE) and natural rubber (NR) in the weight ratios of 80:20 and 60:40, respectively, with 10 wt % of NR in the form of liquid natural rubber (LNR) which act as a comparabilities. BaFe 12 O 19 - filled nano composites with 2 - 12 wt % BaFe 12 O 19 ferrite were prepared using a melt- blending technique. Magnetic hysteresis was measured using a vibrating sample magnetometer (VSM) in a maximum field of 10 kOe at room temperature (25 degree Celsius). The saturation magnetisation (MS), remanence (MR) and coercivity (Hc) were derived from the hysteresis loops. The results show that the structural and magnetic properties of nano composites depend on both the ferrite content and the composition of the natural rubber or plastic in the nano composites. All the nano composites exhibit an exchange bias-like phenomenon resulting from the exchange coupling of spins at the interface between the core ferrimagnetic region and the disordered surface region of the nanoparticles. (author)

Biobased composites from cross-linked soybean oil and thermoplastic polyurethane

Science.gov (United States)

Soybean oil is an important sustainable material. Crosslinked acrylated epoxidized soybean oil (AESO) is brittle and the incorporation of thermoplastic polyurethane improves its toughness. The hydrophilic functional groups from both oil and polyurethane contribute to the adhesion of the blend compon...

Effects of ionizing radiations

International Nuclear Information System (INIS)

Gaussens, G.

1984-08-01

After recalling radiation-matter interaction, influence on radiation effects of chemical composition, structure, irradiation atmosphere, dose rate, temperature of organic materials and evolution of electrical, mechanical and physical properties are reviewed. Then behaviour under irradiation of main organic materials: elastomers, thermoplastics, thermosetting plastics, oils and paints are examined. 68 refs [fr

Nonlinear viscoelastic characterization of molten thermoplastic vulcanizates (TPV) through large amplitude harmonic experiments

Energy Technology Data Exchange (ETDEWEB)

Leblanc, Jean L. [University P. and M. Curie-Paris 6, Polymer Rheology and Processing, Vitry-sur-Seine (France)

2007-10-15

The so-called thermoplastic vulcanizates (TPV) are essentially blends of a crystalline thermoplastic polymer (e.g., polypropylene) and a vulcanizable rubber composition, prepared through a special process called dynamic vulcanization, which yields a fine dispersion of micron-size crosslinked rubber particles in a thermoplastic matrix. Such materials are by nature complex polymer systems, i.e., multiphase, heterogeneous, typically disordered materials for which structure is as important as composition. Correctly assessing their rheological properties is a challenging task for several reasons: first, even if the uniformity of their composition is taken for granted, TPV are indeed very complicated materials, not only heterogeneous but also with a morphology related to their composition; second, their morphology can be affected by the flow field used; third, the migration of small labile ingredients (e.g., oil, curative residue, etc.) can in the meantime significantly change the boundary flow conditions, for instance through self-lubrication due to phase separation of the oil, or wall slip, or both. The aims of the work reported were to investigate a series of commercial TPV through the so-called Fourier transform rheometry, a testing technique especially developed to accurately investigate the nonlinear viscoelastic domain. Results are tentatively interpreted in terms of material composition and structure. (orig.)

Steady shear characteristic and behavior of magneto-thermo-elasticity of isotropic MR elastomers

International Nuclear Information System (INIS)

Gao, Wei; Wang, Xingzhe

2016-01-01

The magneto-thermo-elastic steady shear behaviors of isotropic smart composites of silicon rubber matrix randomly filled with ferromagnetic particles, commonly referred to as magnetorheological (MR) elastomers, are investigated experimentally and theoretically in the present study. The strip specimens of the MR elastomer composite with different ferromagnetic particle concentrations are fabricated and implemented for lap-shear tests under both magnetic and thermal fields. It is illustrated that the magneto-thermo-elastic shear modulus of the MR elastomer is markedly enhanced with the volume fraction of ferromagnetic particles and the applied external magnetic field, while the shear modulus is decreased with the environment temperature. To qualitatively elucidate the magneto-thermo-elastic shear performance of this kind of magnetic smart composites, a modified constitutive of hyperelasticity is suggested taking into account the influence of magnetic field and temperature on the magnetic potential energy and strain energy. The theoretical modeling predictions on the stress–strain behaviors for different applied magnetic fields and environment temperatures are compared to experimental observations to demonstrate a good agreement. (paper)

Sequential ultrasonic spot welding of thermoplastic composites : An experimental study on the welding process and the mechanical behaviour of (multi-)spot welded joints

NARCIS (Netherlands)

Zhao, T.

2018-01-01

The popularity of thermoplastic composites (TPCs) has been growing steadily in the last decades in the aircraft industry. This is not only because of their excellent material properties, but also owing to their fast and cost-effective manufacturing process. Fusion bonding, or welding, is a typical

Swelling behavior of γ-ray irradiated elastomers in boiling spray solution

International Nuclear Information System (INIS)

Yagi, Toshiaki; Kusama, Yasuo; Ito, Masayuki; Okada, Sohei; Yoshikawa, Masahito; Yoshida, Kenzo

1983-05-01

Elastomers swelled significantly by water sorption during a simulated LOCA test, and this phenomenon could cause the deterioration of their mechanical and electrical properties. Many factors like as radiation, heat, the composition of spray solution, types of elastomers and their formulation, related to the phenomenon. A relationship between swelling properties of the formulation-known various elastomers and the pre-aging conditions such as radiation dose and thermal aging period was studied by measuring their swelling behaviors in boiling spray solution (water and chemical solution). All eight elastomers tested showed remarkable swelling with an increase of radiation dose when they irradiated in air. A swelling in boiling water was about twice of in chemical solution. Some types of Neoprene and Hypalons had an optimum swelling dose where they showed the maxima. Over this dose, the swelling ratio decreased with dose. When irradiated under vacuum, its swelling ratio became significantly lower than that of exposed in air. This attributed the swelling phenomena closely related to radiation oxidation degradation. (author)

Application of thermo-plastic elestomers to electric wires

Energy Technology Data Exchange (ETDEWEB)

Yagyu, Hideki; Watanabe, Kiyoshi

1988-02-15

Thermoplastic elastomer (TPE) is used in only 1% of the total rubber and plastics in electric cable and wire fields. This report describes on the legal regulations, practical applications, and the future problems. Japanese regulation on the power cable is the use of specified materials only, whereas in Europe and USA the function of the material is given a priority. For the communication cable and for the material selection of electronic and household wires, the priority of selection is the function of the material. Merits of TPE in use are the specialty properties unknown in the conventional materials, non-necessity of crosslinking, and the high productivity. PE is mainly used for the communication cable, PE and PVC for sheath. Telefone cord is the biggest outlet of TPE presently. Other applications are found in connection cable between the OA equipments, shield wire, and insulation cables for robots, aeroplanes, and ocean development units, etc.. For more expansion of applications, balance between the flexibility and various properties, water resistance and price should be improved. (7 figs, 3 tabs, 3 refs)

The Place for Thermoplastic Composites in Structural Components

Science.gov (United States)

1987-12-01

hydroforming of thermoplastics is so attractive is that it takes advantage of sheet-metal forming technology that has been in development for many years. High ...interfacial bond strength and fracture energies (Table D-1). Note the high bond strength of treated type I fibers and a correspondingly low fracture energy ...value, indicating little energy dissipated in the pull-out of fractured fibers. The untreated type I fibers have a low bond strength and a high pull-out

木质素/热塑性塑料复合材料界面增容的研究进展%Progress of interfacial compatibilization methods of lignin/thermoplast composites

Institute of Scientific and Technical Information of China (English)

陈福泉; 赵永青; 冯彦洪; 瞿金平

2014-01-01

Lignin is mixed into thermoplast as organic particulate filler, which resolves the tough problems of resource utilization of black liquor from paper industry, growing tension of petroleum feedstock and increasing environmental pollution. The compatibility between lignin and thermoplast is directly related to application and development of lignin in the plastics industry. This paper begins with an overview of the structure and properties of lignin and performance analysis of lignin/thermoplastic composites, and then elaborates the methods and principles of interfacial compatibilization between lignin and thermoplast. The methods of compatibilization are divided into adding compatibilizer, modifying lignin and modifying thermoplastics, and the three methods are compared and analyzed. The methods of adding compatibilizer and modifying thermoplastics are more commonly used than the modifying lignin for interfacial compatibilizing of the composites. Esterified lignin has better compatibilization than alkylated lignin. Then alternate and compounded use of the compatibilizing methods for lignin-based composites are reviewed. Finally, future research directions and ideas of compatibilization in lignin/thermoplastic composites are discussed.%将木质素作为一种有机颗粒填料添加到热塑性塑料中，可解决造纸黑液资源化利用、石油原料日渐紧张以及环境污染加剧等严峻问题。而木质素与热塑性塑料之间相容性直接影响木质素在塑料工业中的应用与发展。首先简要概述了木质素结构与性质和木质素/热塑性塑料复合材料的性能分析，然后系统地阐述国内外研究木质素/热塑性塑料复合材料界面增容方法及其原理；增容方法按添加相容剂、改性木质素和改性塑料进行归类，并对3�

Segmented poly(ether ester)s and poly(ether ester amide)s for use in tissue engineering

OpenAIRE

Deschamps, A.A.

2002-01-01

The objective of the studies described in this thesis is to investigate the applicability of these slowly degradable thermoplastic elastomers as scaffolds for tissue engineering, with emphasis on their phase separation and degradation properties. A second thermoplastic elastomer in which the terephthalic moieties have been replaced by ester-amide segments, is also investigated for use in scaffolding.

Dielectric silicone elastomers with mixed ceramic nanoparticles

International Nuclear Information System (INIS)

Stiubianu, George; Bele, Adrian; Cazacu, Maria; Racles, Carmen; Vlad, Stelian; Ignat, Mircea

2015-01-01

Highlights: • Composite ceramics nanoparticles (MCN) with zirconium dioxide and lead zirconate. • Dielectric elastomer films wDith PDMS matrix and MCN as dielectric filler. • Hydrophobic character—water resistant and good flexibility specific to siloxanes. • Increased value of dielectric constant with the content of MCN in dielectric films. • Increased energy output from uniaxial deformation of the dielectric elastomer films. - Abstract: A ceramic material consisting in a zirconium dioxide-lead zirconate mixture has been obtained by precipitation method, its composition being proved by wide angle X-ray powder diffraction and energy-dispersive X-ray spectroscopy. The average diameter of the ceramic particles ranged between 50 and 100 nm, as revealed by transmission electron microscopy images. These were surface treated and used as filler for a high molecular mass polydimethylsiloxane-α,ω-diol (Mn = 450,000) prepared in laboratory, the resulted composites being further processed as films and crosslinked. A condensation procedure, unusual for polydimethylsiloxane having such high molecular mass, with a trifunctional silane was approached for the crosslinking. The effect of filler content on electrical and mechanical properties of the resulted materials was studied and it was found that the dielectric permittivity of nanocomposites increased in line with the concentration of ceramic nanoparticles

Dielectric silicone elastomers with mixed ceramic nanoparticles

Energy Technology Data Exchange (ETDEWEB)

Stiubianu, George, E-mail: george.stiubianu@icmpp.ro [“Petru Poni” Institute of Macromolecular Chemistry, Aleea Gr. Ghica Voda 41A, Iasi 700487 (Romania); Bele, Adrian; Cazacu, Maria; Racles, Carmen; Vlad, Stelian [“Petru Poni” Institute of Macromolecular Chemistry, Aleea Gr. Ghica Voda 41A, Iasi 700487 (Romania); Ignat, Mircea [National R& D Institute for Electrical Engineering ICPE-CA Bucharest, Splaiul Unirii 313, District 3, Bucharest 030138 (Romania)

2015-11-15

Highlights: • Composite ceramics nanoparticles (MCN) with zirconium dioxide and lead zirconate. • Dielectric elastomer films wDith PDMS matrix and MCN as dielectric filler. • Hydrophobic character—water resistant and good flexibility specific to siloxanes. • Increased value of dielectric constant with the content of MCN in dielectric films. • Increased energy output from uniaxial deformation of the dielectric elastomer films. - Abstract: A ceramic material consisting in a zirconium dioxide-lead zirconate mixture has been obtained by precipitation method, its composition being proved by wide angle X-ray powder diffraction and energy-dispersive X-ray spectroscopy. The average diameter of the ceramic particles ranged between 50 and 100 nm, as revealed by transmission electron microscopy images. These were surface treated and used as filler for a high molecular mass polydimethylsiloxane-α,ω-diol (Mn = 450,000) prepared in laboratory, the resulted composites being further processed as films and crosslinked. A condensation procedure, unusual for polydimethylsiloxane having such high molecular mass, with a trifunctional silane was approached for the crosslinking. The effect of filler content on electrical and mechanical properties of the resulted materials was studied and it was found that the dielectric permittivity of nanocomposites increased in line with the concentration of ceramic nanoparticles.

Semi-active control of a sandwich beam partially filled with magnetorheological elastomer

Science.gov (United States)

Dyniewicz, Bartłomiej; Bajkowski, Jacek M.; Bajer, Czesław I.

2015-08-01

The paper deals with the semi-active control of vibrations of structural elements. Elastomer composites with ferromagnetic particles that act as magnetorheological fluids are used. The damping coefficient and the shear modulus of the elastomer increases when it is exposed to an electro-magnetic field. The control of this process in time allows us to reduce vibrations more effectively than if the elastomer is permanently exposed to a magnetic field. First the analytical solution for the vibrations of a sandwich beam filled with an elastomer is given. Then the control problem is defined and applied to the analytical formula. The numerical solution of the minimization problem results in a periodic, perfectly rectangular control function if free vibrations are considered. Such a temporarily acting magnetic field is more efficient than a constantly acting one. The surplus reaches 20-50% or more, depending on the filling ratio of the elastomer. The resulting control was verified experimentally in the vibrations of a cantilever sandwich beam. The proposed semi-active control can be directly applied to engineering vibrating structural elements, for example helicopter rotors, aircraft wings, pads under machines, and vehicles.

Viscoelastic and photo-actuation studies of composites based on polystyrene-grafted carbon nanotubes and styrene-b-isoprene-b-styrene block copolymer

Czech Academy of Sciences Publication Activity Database

Ilčíková, M.; Mrlík, M.; Sedláček, T.; Chorvát, D.; Krupa, I.; Šlouf, Miroslav; Koynov, K.; Mosnáček, J.

2014-01-01

Roč. 55, č. 1 (2014), s. 211-218 ISSN 0032-3861 R&D Projects: GA TA ČR TE01020118 Institutional support: RVO:61389013 Keywords : thermoplastic elastomers * grafting from surface * smart materials Subject RIV: JA - Electronics ; Optoelectronics, Electrical Engineering Impact factor: 3.562, year: 2014

Characterizing the influence of matrix ductility on damage phenomenology in continuous fiber-reinforced thermoplastic laminates undergoing quasi-static indentation

KAUST Repository

Yudhanto, Arief; Wafai, Husam; Lubineau, Gilles; Yaldiz, R.; Verghese, N.

2017-01-01

The use of thermoplastic matrix was known to improve the impact properties of laminated composites. However, different ductility levels can exist in a single family of thermoplastic matrix, and this may consequently modify the damage phenomenology

Green silicone elastomer obtained from a counterintuitively stable mixture of glycerol and PDMS

DEFF Research Database (Denmark)

Mazurek, P.; Hvilsted, S.; Skov, A. L.

2016-01-01

A green and cheap silicone-based elastomer has been developed. Through the simple mixing-in of biodiesel-originating glycerol into commercially available polydimethylsiloxane (PDMS) pre-polymer, a glycerol-in-PDMS emulsion was produced. This counterintuitively stable mixture became a basis...... for obtaining elastomeric composites with uniformly distributed glycerol droplets. Various compositions, containing from 0 to 140 parts of glycerol per 100 parts of PDMS by weight, were prepared and investigated in terms of ATR-FTIR, broadband dielectric spectroscopy, mechanical properties as well as optical......, even in the presence of very high loadings. The conducted experiments highlight the great potential of this new type of elastomer and reveal some possible applications....

Optimum Combination of Thermoplastic Formability and Electrical Conductivity in Al-Ni-Y Metallic Glass

Science.gov (United States)

Na, Min Young; Park, Sung Hyun; Kim, Kang Cheol; Kim, Won Tae; Kim, Do Hyang

2018-05-01

Both thermoplastic formability and electrical conductivity of Al-Ni-Y metallic glass with 12 different compositions have been investigated in the present study with an aim to apply as a functional material, i.e. as a binder of Ag powders in Ag paste for silicon solar cell. The thermoplastic formability is basically influenced by thermal stability and fragility of supercooled liquid which can be reflected by the temperature range for the supercooled liquid region (ΔT x ) and the difference in specific heat between the frozen glass state and the supercooled liquid state (ΔC p ). The measured ΔT x and ΔC p values show a strong composition dependence. However, the composition showing the highest ΔT x and ΔC p does not correspond to the composition with the highest amount of Ni and Y. It is considered that higher ΔT x and ΔC p may be related to enhancement of icosahedral SRO near T g during cooling. On the other hand, electrical resistivity varies with the change of Al contents as well as with the change of the volume fraction of each phase after crystallization. The composition range with the optimum combination of thermoplastic formability and electrical conductivity in Al-Ni-Y system located inside the composition triangle whose vertices compositions are Al87Ni3Y10, Al85Ni5Y10, and Al86Ni5Y9.

Materials and process limitations for thermoplastic composite materials for wind turbine blades - preform of prepregs and commingled yarns

Energy Technology Data Exchange (ETDEWEB)

Prabhakaran, R.T.D.

2011-07-01

Wind turbine blades are produced based on the current thermoset resin technology, but thermoplastics can offer better potential to become the future blade materials. One of the most important goals when designing larger blade systems is to keep the blade weight under control. Thermoplastic materials offer weight saving similar to thermosets, apart from many other benefits like design flexibility, durability, cost, weight saving, and performance advantageous to the wind industry. In the current research study a detailed discussion on material and process limitations such as thermoplastic prepreg tapes and commingled yams are presented in terms of their properties and available forms in the current markets. A critical review of thermoplastics discussed in the context of turbine blades applications. (Author)

Attribute Based Selection of Thermoplastic Resin for Vacuum Infusion Process: A Decision Making Methodology

DEFF Research Database (Denmark)

Raghavalu Thirumalai, Durai Prabhakaran; Lystrup, Aage; Løgstrup Andersen, Tom

2012-01-01

The composite industry looks toward a new material system (resins) based on thermoplastic polymers for the vacuum infusion process, similar to the infusion process using thermosetting polymers. A large number of thermoplastics are available in the market with a variety of properties suitable...... be beneficial. In this paper, the authors introduce a new decision making tool for resin selection based on significant attributes. This article provides a broad overview of suitable thermoplastic material systems for vacuum infusion process available in today’s market. An illustrative example—resin selection...... for vacuum infused of a wind turbine blade—is shown to demonstrate the intricacies involved in the proposed methodology for resin selection....

Electrical breakdown phenomena of dielectric elastomers

DEFF Research Database (Denmark)

Mateiu, Ramona Valentina; Yu, Liyun; Skov, Anne Ladegaard

2017-01-01

Silicone elastomers have been heavily investigated as candidates for dielectric elastomers and are as such almost ideal candidates with their inherent softness and compliance but they suffer from low dielectric permittivity. This shortcoming has been sought optimized by many means during recent...... years. However, optimization with respect to the dielectric permittivity solely may lead to other problematic phenomena such as premature electrical breakdown. In this work, we investigate the electrical breakdown phenomena of various types of permittivity-enhanced silicone elastomers. Two types...... of silicone elastomers are investigated and different types of breakdown are discussed. Furthermore the use of voltage stabilizers in silicone-based dielectric elastomers is investigated and discussed....

Design and Preparation of Cross-Linked Polystyrene Nanoparticles for Elastomer Reinforcement

Directory of Open Access Journals (Sweden)

Ming Lu

2010-01-01

Full Text Available Cross-linked polystyrene (PS particles in a latex form were synthesized by free radical emulsion polymerization. The nano-PS-filled elastomer composites were prepared by the energy-saving latex compounding method. Results showed that the PS particles took a spherical shape in the size of 40–60 nm with a narrow size distribution, and the glass-transition temperature of the PS nanoparticles increased with the cross-linking density. The outcomes from the mechanical properties demonstrated that when filled into styrene-butadiene rubber (SBR, nitrile-butadiene rubber (NBR, and natural rubber (NR, the cross-linked PS nano-particles exhibited excellent reinforcing capabilities in all the three matrices, and the best in the SBR matrix. In comparison with that of the carbon black filled composites, another distinguished advantage of the cross-linked PS particles filled elastomer composites was found to be light weight in density, which could help to save tremendous amount of energy when put into end products.

Microwave heating for thermoplastic composites - Could the technology be used for welding applications?

Science.gov (United States)

Barasinski, Anaïs; Tertrais, Hermine; Bechtel, Stéphane; Chinesta, Francisco

2018-05-01

Welding primary structure thermoplastic composites parts is still an issue today, many technologies have been extensively studied: induction, ultrasonic, resistive welding, none is today entirely viable for this application due to various implementation reasons. On the other hand, microwave solutions are not very common in composites forming process, although being widespread in homes. Microwave (MW) technology relies on volumetric heating. Thermal energy is transferred from an electromagnetic field to materials that can absorb it at specific frequencies. Volumetric heating enables better process temperature control and less overall energy losses, which can results in shorter processing cycles and higher process efficiency. Nowadays, the main drawback of this technology is that the complex physics involved in the conversion of electromagnetic energy in thermal energy (heating) is not entirely understood and controlled for complex materials. In that work, the authors propose to look deeper in that way, first proposing a simulation tool, based on a coupling between a commercial code and a home made one, allowing the following of the electromagnetic field very precisely in the thickness of a laminate composite part, the last consisting of a stack of layers with different orientations, each layer made of a resin matrix and carbon fibers. Thermal fields are then computed and validated by experimental measurements. In a second part, the authors propose to look at a common welding case of a stringer, on a skin.

Joining of thermoplastic substrates by microwaves

Science.gov (United States)

Paulauskas, Felix L.; Meek, Thomas T.

1997-01-01

A method for joining two or more items having surfaces of thermoplastic material includes the steps of depositing an electrically-conductive material upon the thermoplastic surface of at least one of the items, and then placing the other of the two items adjacent the one item so that the deposited material is in intimate contact with the surfaces of both the one and the other items. The deposited material and the thermoplastic surfaces contacted thereby are then exposed to microwave radiation so that the thermoplastic surfaces in contact with the deposited material melt, and then pressure is applied to the two items so that the melted thermoplastic surfaces fuse to one another. Upon discontinuance of the exposure to the microwave energy, and after permitting the thermoplastic surfaces to cool from the melted condition, the two items are joined together by the fused thermoplastic surfaces. The deposited material has a thickness which is preferably no greater than a skin depth, .delta..sub.s, which is related to the frequency of the microwave radiation and characteristics of the deposited material in accordance with an equation.

Polysiloxane-based luminescent elastomers prepared by thiol-ene "click" chemistry.

Science.gov (United States)

Zuo, Yujing; Lu, Haifeng; Xue, Lei; Wang, Xianming; Wu, Lianfeng; Feng, Shengyu

2014-09-26

Side-chain vinyl poly(dimethylsiloxane) has been modified with mercaptopropionic acid, methyl 3-mercaptopropionate, and mercaptosuccinic acid. Coordinative bonding of Eu(III) to the functionalized polysiloxanes was then carried out and crosslinked silicone elastomers were prepared by thiol-ene curing reactions of these composites. All these europium complexes could be cast to form transparent, uniform, thin elastomers with good flexibility and thermal stability. The networks were characterized by FTIR, NMR, UV/Vis, and luminescence spectroscopy as well as by scanning electron microscopy, thermogravimetric analysis, and X-ray photoelectron spectroscopy. The europium elastomer luminophores exhibited intense red light at 617 nm under UV excitation at room temperature due to the (5)D0 →(7)F2 transition in Eu(III) ions. The newly synthesized luminescent materials offer many advantages, including the desired mechanical flexibility. They cannot be dissolved or fused, and so they have potential for use in optical and electronic applications. © 2014 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Effect of carbon nanotube reinforcement on the properties of the recycled poly(ethylene terephthalate)/poly(ethylene naphthalate) (r-PET/PEN) blends containing functional elastomers

International Nuclear Information System (INIS)

Yesil, Sertan

2013-01-01

Highlights: • Mechanical properties of r-PET improved with addition of PEN, elastomers and CNT. • Elastomer size and dispersion played important role in the variation of properties. • Selective localization of CNT affected the mechanical and electrical properties. • E-EA-MAH based samples had higher mechanical properties than E-MA-GMA based ones. - Abstract: In this study, the mechanical, thermomechanical, thermal, electrical properties and the morphology of the composites, based on blends of recycled poly(ethylene terephthalate) (r-PET) and poly(ethylene naphthalate) (PEN) that were mixed with functional elastomers and multi walled carbon nanotube (CNT) were investigated. Two types of functional elastomers; terpolymer of ethylene–ethyl acrylate–maleic anhydride (E-EA-MAH) and terpolymer of ethylene–methyl acrylate–glycidyl methacrylate (E-MA-GMA), were used to ensure the miscibility between PET and PEN during the preparation of the blends and composites. All composite and blend samples were extruded by using a laboratory scale twin screw microcompounder. Test samples were prepared via laboratory scale injection molding machine. According to the results of the thermomechanical tests, usage of both elastomers enhanced the miscibility between r-PET and PEN. Morphological analyses showed that the blends and composites which contain E-EA-MAH exhibited better elastomer phase dispersion with smaller domain sizes when compared with the samples with E-MA-GMA. Samples prepared with E-EA-MAH had better mechanical properties than the ones containing E-MA-GMA due to the better elastomer phase dispersion. Moreover, addition of CNT also improved the mechanical properties of the samples for both elastomer types. In contrast to mechanical test results, samples prepared with E-MA-GMA had higher electrical conductivity values when compared with those of the ones containing E-EA-MAH due to the differences in the selective distribution of CNT particles between the

Microstructure of dimethylsiloxane based magnetic elastomers

International Nuclear Information System (INIS)

Balasoiu, M.; Craus, M.L.; Anitas, E.M.; Bica, I.; Plestil, J.; Kuklin, A.I.

2009-01-01

Dimethylsiloxane based elastomers filled with two types of magnetic particles (nano- and micro-sized) were investigated. It was obtained that doping with Fe 3 O 4 nanoparticles and applying of magnetic field during the polymerization process leads to a significant change of the local structure of elastomer. After filling the polymer with Fe 3 O 4 nanoparticles the magnetic elastomer presents a mass fractal structure. The mass fractal dimension is decreasing in the magnetic elastomer polymerized in magnetic field. For the elastomer filled with a large amount of Fe microparticles (75% particle concentration) a texture effect is detected; for the samples polymerized in magnetic field the texture effect is higher. Surface fractal property is obtained for all microparticle concentrations

Characterization of Ferrofluid-based Stimuli-responsive Elastomers

OpenAIRE

Sandra dePedro; Xavier Munoz-Berbel; Rosalia Rodríguez-Rodríguez; Jordi Sort; Jose Antonio Plaza; Juergen Brugger; Andreu Llobera; Victor J Cadarso

2016-01-01

Stimuli-responsive materials undergo physicochemical and/or structural changes when a specific actuation is applied. They are heterogeneous composites, consisting of a non-responsive matrix where functionality is provided by the filler. Surprisingly, the synthesis of polydimethylsiloxane (PDMS)-based stimuli-responsive elastomers (SRE) has seldomly been presented. Here, we present the structural, biological, optical, magnetic, and mechanical properties of several magnetic SRE (M-SRE) obtained...

Thermal Edge-Effects Model for Automated Tape Placement of Thermoplastic Composites

Science.gov (United States)

Costen, Robert C.

2000-01-01

Two-dimensional thermal models for automated tape placement (ATP) of thermoplastic composites neglect the diffusive heat transport that occurs between the newly placed tape and the cool substrate beside it. Such lateral transport can cool the tape edges prematurely and weaken the bond. The three-dimensional, steady state, thermal transport equation is solved by the Green's function method for a tape of finite width being placed on an infinitely wide substrate. The isotherm for the glass transition temperature on the weld interface is used to determine the distance inward from the tape edge that is prematurely cooled, called the cooling incursion Delta a. For the Langley ATP robot, Delta a = 0.4 mm for a unidirectional lay-up of PEEK/carbon fiber composite, and Delta a = 1.2 mm for an isotropic lay-up. A formula for Delta a is developed and applied to a wide range of operating conditions. A surprise finding is that Delta a need not decrease as the Peclet number Pe becomes very large, where Pe is the dimensionless ratio of inertial to diffusive heat transport. Conformable rollers that increase the consolidation length would also increase Delta a, unless other changes are made, such as proportionally increasing the material speed. To compensate for premature edge cooling, the thermal input could be extended past the tape edges by the amount Delta a. This method should help achieve uniform weld strength and crystallinity across the width of the tape.

Glycerol as high-permittivity liquid filler in dielectric silicone elastomers

DEFF Research Database (Denmark)

Mazurek, Piotr Stanislaw; Yu, Liyun; Skov, Anne Ladegaard

of the composite. In combination with very low cost and easy preparation, the two property enhancements lead to a very attractive dielectric elastomer material. Experimental permittivity data are compared to various theoretical models that predict relative-permittivity changes as a function of filler loading...

Thermoplastic starch materials prepared from rice starch

International Nuclear Information System (INIS)

Pontes, Barbara R.B.; Curvelo, Antonio A.S.

2009-01-01

Rice starch is a source still little studied for the preparation of thermoplastic materials. However, its characteristics, such as the presence of proteins, fats and fibers may turn into thermoplastics with a better performance. The present study intends the evaluation of the viability of making starch thermoplastic from rice starch and glycerol as plasticizer. The results of X-ray diffraction and scanning electronic microscopy demonstrate the thermoplastic acquisition. The increase of plasticizer content brings on more hydrophilic thermoplastics with less resistance to tension and elongation at break. (author)

High-strain actuator materials based on dielectric elastomers

DEFF Research Database (Denmark)

Pelrine, R.; Kornbluh, R.; Kofod, G.

2000-01-01

Dielectric elastomers are a new class of actuator materials that exhibit excellent performance. The principle of operation, as well as methods to fabricate and test these elastomers, is summarized here. The Figure is a sketch of an elastomer film (light gray) stretched on a frame (black) and patt......Dielectric elastomers are a new class of actuator materials that exhibit excellent performance. The principle of operation, as well as methods to fabricate and test these elastomers, is summarized here. The Figure is a sketch of an elastomer film (light gray) stretched on a frame (black...

Novel silicone elastomer formulations for DEAPs

DEFF Research Database (Denmark)

Skov, Anne Ladegaard; Vudayagiri, Sindhu; Benslimane, Mohamed

2013-01-01

We demonstrate that the force output and work density of polydimethylsiloxane (PDMS) based dielectric elastomer transducers can be significantly enhanced by the addition of high permittivity titanium dioxide nanoparticles which was also shown by Stoyanov et al[1] for pre-stretched elastomers...... and by Carpi et al for RTV silicones[2]. Furthermore the elastomer matrix is optimized to give very high breakdown strengths. We obtain an increase in the dielectric permittivity of a factor of approximately 2 with a loading of 12% TiO2 particles compared to the pure modified silicone elastomer with breakdown...

Monitoring the petroleum bitumen characteristics changes during their interaction with the polymers

Science.gov (United States)

Belyaev, P. S.; Mishchenko, S. V.; Belyaev, V. P.; Frolov, V. A.

2017-08-01

The subject of the study is the characteristics (penetration, softening temperature, ductility and elasticity) of a road binder based on petroleum bitumen. The work purpose is to monitor the changes in the characteristics of petroleum bitumen when it interacting with polymers: thermoplastic elastomer, low-density polyethylene, including the adhesive additive presence. To carry out the research a special laboratory facility was designed and manufactured with two blade mixers providing intensive turbulent mixing and the possibility to effect on the transition process of combining the components in a polymer-bitumen binder. To construct a mathematical model of the polymer-bitumen binder characteristics dependence from the composition, methods of statistical experiments planning were used. The possibility of the expensive thermoplastic elastomers replacement with polyethylene is established while maintaining acceptable polymer-bitumen binder quality parameters. The obtained results are proposed for use in road construction. They allow to reduce the roads construction cost with solving the problem of recycling long-term waste packaging from polyethylene.

Degradation of physical properties of different elastomers upon exposure to palm biodiesel

International Nuclear Information System (INIS)

Haseeb, A.S.M.A.; Jun, T.S.; Fazal, M.A.; Masjuki, H.H.

2011-01-01

Biodiesel, as an alternative fuel, is gradually receiving more popularity for use in internal combustion engines. However questions continue to arise with regard to its compatibility with elastomeric materials. The present work aims to investigate the comparative degradation of physical properties for different elastomers [e.g. ethylene propylene diene monomer (EPDM), silicone rubber (SR), polychloroprene (CR), polytetrafluroethylene (PTFE) and nitrile rubber (NBR)] upon exposure to diesel and palm biodiesel. Static immersion tests in B0(diesel), B10 (10% biodiesel in diesel), B20, B50 and B100(biodiesel) were carried out at room temperature (25 o C) for 1000 h. Different physical properties like, changes in weight and volume, hardness and tensile strength were measured at every 250 h of immersion time. Compositional changes in biodiesel due to exposure of different elastomers were investigated by Gas chromatography mass spectroscopy (GCMS). The overall sequence of compatible elastomers in palm biodiesel is found to be PTFE > SR > NBR > EPDM > CR. -- Research highlights: → Biodiesel and its blends swelled polychloroprene (CR) and nitrile rubber (NBR) to a greater extent than did diesel. → Although PTFE seems to be the most compatible elastomer among those tested, it undergoes a slight reduction of main constituents. →The overall sequence of compatible elastomers in palm biodiesel is PTFE > SR > NBR > EPDM > CR.

Thermal, mechanical, and physical properties of seaweed/sugar palm fibre reinforced thermoplastic sugar palm Starch/Agar hybrid composites.

Science.gov (United States)

Jumaidin, Ridhwan; Sapuan, Salit M; Jawaid, Mohammad; Ishak, Mohamad R; Sahari, Japar

2017-04-01

The aim of this research is to investigate the effect of sugar palm fibre (SPF) on the mechanical, thermal and physical properties of seaweed/thermoplastic sugar palm starch agar (TPSA) composites. Hybridized seaweed/SPF filler at weight ratio of 25:75, 50:50 and 75:25 were prepared using TPSA as a matrix. Mechanical, thermal and physical properties of hybrid composites were carried out. Obtained results indicated that hybrid composites display improved tensile and flexural properties accompanied with lower impact resistance. The highest tensile (17.74MPa) and flexural strength (31.24MPa) was obtained from hybrid composite with 50:50 ratio of seaweed/SPF. Good fibre-matrix bonding was evident in the scanning electron microscopy (SEM) micrograph of the hybrid composites' tensile fracture. Fourier transform infrared spectroscopy (FT-IR) analysis showed increase in intermolecular hydrogen bonding following the addition of SPF. Thermal stability of hybrid composites was enhanced, indicated by a higher onset degradation temperature (259°C) for 25:75 seaweed/SPF composites than the individual seaweed composites (253°C). Water absorption, thickness swelling, water solubility, and soil burial tests showed higher water and biodegradation resistance of the hybrid composites. Overall, the hybridization of SPF with seaweed/TPSA composites enhances the properties of the biocomposites for short-life application; that is, disposable tray, plate, etc. Copyright © 2017 Elsevier B.V. All rights reserved.

Self-Healing Composite of Thermoset Polymer and Programmed Super Contraction Fibers

Science.gov (United States)

Li, Guoqiang (Inventor); Meng, Harper (Inventor)

2016-01-01

A composition comprising thermoset polymer, shape memory polymer to facilitate macro scale damage closure, and a thermoplastic polymer for molecular scale healing is disclosed; the composition has the ability to resolve structural defects by a bio-mimetic close-then heal process. In use, the shape memory polymer serves to bring surfaces of a structural defect into approximation, whereafter use of the thermoplastic polymer for molecular scale healing allowed for movement of the thermoplastic polymer into the defect and thus obtain molecular scale healing. The thermoplastic can be fibers, particles or spheres which are used by heating to a level at or above the thermoplastic's melting point, then cooling of the composition below the melting temperature of the thermoplastic. Compositions of the invention have the ability to not only close macroscopic defects, but also to do so repeatedly even if another wound/damage occurs in a previously healed/repaired area.

Processing and characterization of recycled poly(ethylene terephthalate) blends with chain extenders, thermoplastic elastomer, and/or poly(butylene adipate-co-terephthalate)

Science.gov (United States)

Yottha Srithep; Alireza Javadi; Srikanth Pilla; Lih-Sheng Turng; Shaoqin Gong; Craig Clemons; Jun Peng

2011-01-01

Poly(ethylene terephthalate) (PET) resin is one of the most widely used thermoplastics, especially in packaging. Because thermal and hydrolytic degradations, recycled PET (RPET) exhibits poor mechanical properties and lacks moldability. The effects of adding elastomeric modifiers, chain extenders (CE), and poly(butylenes adipate-co-terephthalate), PBAT, as a toughener...

Effect of fiber loading on mechanical and morphological properties of cocoa pod husk fibers reinforced thermoplastic polyurethane composites

International Nuclear Information System (INIS)

El-Shekeil, Y.A.; Sapuan, S.M.; Algrafi, M.W.

2014-01-01

Highlights: • Increase in fiber loading increased tensile strength and modulus of the composites. • Tensile strain was decreasing with increase in fiber loading. • Flexural strength and modulus increased with increase in fiber content. • Impact strength was deteriorated with increasing fiber loading. • Morphology observations shown a good adhesion between fibers and matrix. - Abstract: In this study, cocoa (Theobroma cacao) pod husk (CPH) fiber reinforced thermoplastic polyurethane (TPU) was prepared by melt compounding method using Haake Polydrive R600 internal mixer. The composites were prepared with different fiber loading: 20%, 30% and 40% (by weight), with the optimum processing parameters: 190 °C, 11 min, and 40 rpm for temperature, time and speed, respectively. Five samples were cut from the composite sheet. Mean value was taken for each composite according to ASTM standards. Effect of fiber loading on mechanical (i.e. tensile, flexural properties and impact strength) and morphological properties was studied. TPU/CPH composites showed increase in tensile strength and modulus with increase in fiber loading, while tensile strain was decreasing with increase in fiber loading. The composite also showed increase in flexural strength and modulus with increase in fiber content. Impact strength was deteriorated with increase in fiber loading. Morphology observations using Scanning Electron Microscope (SEM) showed fiber/matrix good adhesion

Enhancement of mechanical and tribotechnical properties of polymer composites with thermoplastic UHMWPE and PEEK matrices by loading carbon nanofibers/nanotubes

Science.gov (United States)

Panin, S. V.; Kornienko, L. A.; Anh, Nguyen Duc; Alexenko, V. O.; Ivanova, L. R.

2017-12-01

For comparative evaluation of the influence of carbon nanofiber/nanotube loading in two different thermoplastic matrices (UHMWPE and PEEK), some mechanical and tribotechnical properties of the nanocomposites have been studied. It is shown that mechanical properties of nanocomposites change in various manners with increasing loading of carbon nanofibers and nanotubes. Herewith, the wear resistance of the "UHMWPE+1 wt% CNF and PEEK + 1 wt% CNF" composites under dry sliding friction is doubled. It is shown that, regardless of various effects on permolecular structure formation, the studied nanofillers enhance the wear resistance of the composites in a similar manner. A comparative analysis of the influence of nanofillers on the modification of mechanical and tribotechnical properties of UHMWPE- and PEEK-based matrices is made.

Pengaruh pemlastis nabati terhadap sifat elastomer termoplastik berbasis campuran karet alam/poli propilena

Directory of Open Access Journals (Sweden)

Dwi Wahini Nurhajati

2015-12-01

Full Text Available Vegetable plasticizer is a plasticizer that is derived from renewable raw materials, that are used as an alternative to petroleum-based plasticizer. The purpose of this research was to compare the effect of the vegetable and plasticizer with petroleum plasticizers on the mechanical properties of (Thermoplastic Elastomer TPE. Vegetable plasticizer used in this study is a modified castor oil. Natural rubber/polypropylene (KA/PP based TPE was made in an internal mixer at a temperature of 180ºC with a variousvarious ratio KA/PP ratio and type of plasticizer. In general, modified castor oil as a plasticizer has a more positive effect on the mechanical properties of TPE in various ratios of KA/PP, is mainly related to improvement of properties of tensile strength, elongation at break and flexing resistance 100 kcs. The best formula of TPE is a TPE that is composed of KA/PP 60/40 using modified castor oil. XRD results showed that TPE is dominated by amorphous phase.

Biodegradable xylitol-based elastomers: In vivo behavior and biocompatibility

NARCIS (Netherlands)

J.P. Bruggeman (Joost); C.J. Bettinger (Christopher); R.S. Langer (Robert)

2010-01-01

textabstractBiodegradable elastomers based on polycondensation reactions of xylitol with sebacic acid, referred to as poly(xylitol sebacate) (PXS) elastomers have recently been developed. We describe the in vivo behavior of PXS elastomers. Four PXS elastomers were synthesized, characterized, and

Investigation on γ-irradiated PP/ethylene acrylic elastomer TPVs by rheological and thermal approaches

Science.gov (United States)

Dutta, Anindya; Ghosh, Anup K.

2018-03-01

Polypropylene (PP) was melt blended with varying concentration of ethylene acrylic elastomer (AEM) in a twin screw extruder and then γ-irradiated at several radiation doses to achieve a series of thermoplastic vulcanizates (TPV). The effect of AEM concentration and γ-irradiation on flow characteristics, crystallization and thermal degradation of blends were explained using melt dynamic rheology, differential scanning calorimetry and thermogravimetric analysis. Gel content values and dynamic rheological data of PP and AEM at different radiation doses confirmed the incessant scissioning of PP chains with radiation doses except for highest radiation dose, where crosslinking of PP chains took place and the incessant crosslinking of AEM chains irrespective of radiation doses. Oxidative degradation of PP was confirmed by FTIR spectroscopy, which also exhibited absence of any chemical interaction between two constituent polymers. Normalized crystallinity and melting point of compositions, obtained from DSC, decreased with the radiation doses. Furthermore, with the radiation doses clear shifts of maxima of the melting peak towards the lower temperature were observed for neat PP and blends. Thermal stability of PP and blends, as observed by TGA, reduced significantly with irradiation; whereas for AEM, no discernable change was observed. Enhanced chain scissioning of PP in presence of AEM reduced the thermal stability of blends, especially at lower irradiation. This reduction of thermal stability was established by "rule of mixture", applied to the activation energy of thermal degradation. Thus, optimization of radiation doses to prepare TPVs was established.

Predictive Engineering Tools for Injection-Molded Long-Carbon-Thermoplastic Composites: Weight and Cost Analyses

Energy Technology Data Exchange (ETDEWEB)

Nguyen, Ba Nghiep [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Fifield, Leonard S. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Gandhi, Umesh N. [Toyota Research Inst. North America, Ann Arbor, MI (United States); Mori, Steven [MAGNA Exteriors and Interiors Corporation, Aurora, ON (Canada); Wollan, Eric J. [PlastiComp, Inc., Winona, MN (United States)

2016-08-01

This project proposed to integrate, optimize and validate the fiber orientation and length distribution models previously developed and implemented in the Autodesk Simulation Moldflow Insight (ASMI) package for injection-molded long-carbon-fiber thermoplastic composites into a cohesive prediction capability. The current effort focused on rendering the developed models more robust and efficient for automotive industry part design to enable weight savings and cost reduction. The project goal has been achieved by optimizing the developed models, improving and integrating their implementations in ASMI, and validating them for a complex 3D LCF thermoplastic automotive part (Figure 1). Both PP and PA66 were used as resin matrices. After validating ASMI predictions for fiber orientation and fiber length for this complex part against the corresponding measured data, in collaborations with Toyota and Magna PNNL developed a method using the predictive engineering tool to assess LCF/PA66 complex part design in terms of stiffness performance. Structural three-point bending analyses of the complex part and similar parts in steel were then performed for this purpose, and the team has then demonstrated the use of stiffness-based complex part design assessment to evaluate weight savings relative to the body system target (≥ 35%) set in Table 2 of DE-FOA-0000648 (AOI #1). In addition, starting from the part-to-part analysis, the PE tools enabled an estimated weight reduction for the vehicle body system using 50 wt% LCF/PA66 parts relative to the current steel system. Also, from this analysis an estimate of the manufacturing cost including the material cost for making the equivalent part in steel has been determined and compared to the costs for making the LCF/PA66 part to determine the cost per “saved” pound.

Converters and electric machines. Solid insulating materials. Electrical characteristics; Convertisseurs et machines electriques. Materiaux isolants solides. Caracteristiques electriques

Energy Technology Data Exchange (ETDEWEB)

Anton, A. [Institut National Superieur de Chimie Industrielle, 76 - Rouen (France)

2003-08-01

The aim of this article is to allow a preselection of a solid insulating material using the most common electrical characteristics: tangent of the loss angle, relative permittivity, dielectric rigidity, superficial resistivity, transverse resistivity, resistance to high voltage creeping spark currents, index of creeping resistance. The characteristics of the main solid insulating materials are presented in tables for: thermoplastics, thermosetting materials, natural insulating materials, mineral insulating materials, rubber and synthetic elastomers, stratified insulating materials, thermoplastic films, composite synthetic papers. A comparison is made between the different materials using the three properties: tangent of the loss angle, relative permittivity and resistance to HV spark creeping currents. (J.S.)

High breakdown-strength composites from liquid silicone rubbers

DEFF Research Database (Denmark)

Vudayagiri, Sindhu; Zakaria, Shamsul Bin; Yu, Liyun

2014-01-01

In this paper we investigate the performance of liquid silicone rubbers (LSRs) as dielectric elastomer transducers. Commonly used silicones in this application include room-temperature vulcanisable (RTV) silicone elastomers and composites thereof. Pure LSRs and their composites with commercially...

Effects of mechanical properties of thermoplastic materials on the initial force of thermoplastic appliances.

Science.gov (United States)

Kohda, Naohisa; Iijima, Masahiro; Muguruma, Takeshi; Brantley, William A; Ahluwalia, Karamdeep S; Mizoguchi, Itaru

2013-05-01

To measure the forces delivered by thermoplastic appliances made from three materials and investigate effects of mechanical properties, material thickness, and amount of activation on orthodontic forces. Three thermoplastic materials, Duran (Scheu Dental), Erkodur (Erkodent Erich Kopp GmbH), and Hardcast (Scheu Dental), with two different thicknesses were selected. Values of elastic modulus and hardness were obtained from nanoindentation measurements at 28°C. A custom-fabricated system with a force sensor was employed to obtain measurements of in vitro force delivered by the thermoplastic appliances for 0.5-mm and 1.0-mm activation for bodily tooth movement. Experimental results were subjected to several statistical analyses. Hardcast had significantly lower elastic modulus and hardness than Duran and Erkodur, whose properties were not significantly different. Appliances fabricated from thicker material (0.75 mm or 0.8 mm) always produced significantly greater force than those fabricated from thinner material (0.4 mm or 0.5 mm). Appliances with 1.0-mm activation produced significantly lower force than those with 0.5-mm activation, except for 0.4-mm thick Hardcast appliances. A strong correlation was found between mechanical properties of the thermoplastic materials and force produced by the appliances. Orthodontic forces delivered by thermoplastic appliances depend on the material, thickness, and amount of activation. Mechanical properties of the polymers obtained by nanoindentation testing are predictive of force delivery by these appliances.

Critical assessment of the mandrel peel test for fiber reinforced thermoplastic laminates

NARCIS (Netherlands)

Grouve, Wouter Johannes Bernardus; Warnet, Laurent; Akkerman, Remko

2013-01-01

The applicability of the mandrel peel test for thermoplastic composites was investigated experimentally by comparing the fracture toughness to the values obtained by the double cantilever beam (DCB) and end loaded split (ELS) beam test. Two laminates were considered: a unidirectionally carbon-PPS

Thermosetting materials of the radiation-modified polymer compositions. 3. Development of thermoplastic thermosetting materials from polymeric blends

International Nuclear Information System (INIS)

Kalkis, V.; Zicans, J.; Bocoka, T.; Ivanova, T.

2000-01-01

Experimental studies of blends consisting of chemically and radiation modified polyethylene and ethylene-propylene-diene copolymers have been carried out. Measurements of crystallinity, toughness, viscoelastic, adhesion and thermorelaxation properties as well as scanning electron-microscopic studies have shown that the blends chemically vulcanized by elastomer phase crosslinking system possess a typical double-phase structure within the whole composition range and characteristics specific for rubber, whereas, in radiation-vulcanized blends where crosslinking of both disperse phases takes part, formation of chemical bonds between these phases was observed. Consequently, the radiation treatment improves the properties of the blends, and materials formed by such a system can be successfully used, e.g., as elastic and adhesion active thermosetting materials if the polymer is previously oriented. (author)

Elastomer Reinforced with Carbon Nanotubes

Science.gov (United States)

Hudson, Jared L.; Krishnamoorti, Ramanan

2009-01-01

Elastomers are reinforced with functionalized, single-walled carbon nanotubes (SWNTs) giving them high-breaking strain levels and low densities. Cross-linked elastomers are prepared using amine-terminated, poly(dimethylsiloxane) (PDMS), with an average molecular weight of 5,000 daltons, and a functionalized SWNT. Cross-link densities, estimated on the basis of swelling data in toluene (a dispersing solvent) indicated that the polymer underwent cross-linking at the ends of the chains. This thermally initiated cross-linking was found to occur only in the presence of the aryl alcohol functionalized SWNTs. The cross-link could have been via a hydrogen-bonding mechanism between the amine and the free hydroxyl group, or via attack of the amine on the ester linage to form an amide. Tensile properties examined at room temperature indicate a three-fold increase in the tensile modulus of the elastomer, with rupture and failure of the elastomer occurring at a strain of 6.5.

Thermo-mechanical characterization of a thermoplastic composite and prediction of the residual stresses and lamina curvature during cooling

Science.gov (United States)

Péron, Mael; Jacquemin, Frédéric; Casari, Pascal; Orange, Gilles; Bailleul, Jean-Luc; Boyard, Nicolas

2017-10-01

The prediction of process induced stresses during the cooling of thermoplastic composites still represents a challenge for the scientific community. However, a precise determination of these stresses is necessary in order to optimize the process conditions and thus lower the stresses effects on the final part health. A model is presented here, that permits the estimation of residual stresses during cooling. It relies on the nonlinear laminate theory, which has been adapted to arbitrary layup sequences. The developed model takes into account the heat transfers through the thickness of the laminate, together with the crystallization kinetics. The development of the composite mechanical properties during cooling is addressed by an incremental linear elastic constitutive law, which also considers thermal and crystallization strains. In order to feed the aforementioned model, a glass fiber and PA6.6 matrix unidirectional (UD) composite has been characterized. This work finally focuses on the identification of the material and process related parameters that lower the residual stresses level, including the ply sequence, the fiber volume fraction and the cooling rate.

Thermodynamics and instability of dielectric elastomer (Conference Presentation)

Science.gov (United States)

Liu, Liwu; Liu, Yanju; Leng, Jinsong; Mu, Tong

2017-04-01

Dielectric elastomer is a kind of typical soft active material. It can deform obviously when subjected to an external voltage. When a dielectric elastomer with randomly oriented dipoles is subject to an electric field, the dipoles will rotate to and align with the electric field. The polarization of the dielectric elastomer may be saturated when the voltage is high enough. When subjected to a mechanical force, the end-to-end distance of each polymer chain, which has a finite contour length, will approach the finite value, reaching a limiting stretch. On approaching the limiting stretch, the elastomer stiffens steeply. Here, we develop a thermodynamic constitutive model of dielectric elastomers undergoing polarization saturation and strain-stiffening, and then investigate the stability (electromechanical stability, snap-through stability) and voltage induced deformation of dielectric elastomers. Analytical solution has been obtained and it reveals the marked influence of the extension limit and polarization saturation limit on its instability. The developed thermodynamic constitutive model and simulation results would be helpful in future to the research of dielectric elastomer based high-performance transducers.

Compatibility of selected elastomers with plutonium glovebox environment

International Nuclear Information System (INIS)

Burns, R.

1994-06-01

This illustrative test was undertaken as a result of on-going failure of elastomer components in plutonium gloveboxes. These failures represent one of the major sources of required maintenance to keep gloveboxes operational. In particular, it was observed that the introduction of high specific activity Pu-238 into a glovebox, otherwise contaminated with Pu-239, resulted in an inordinate failure of elastomer components. Desiring to keep replacement of elastomer components to a minimum, a decision to explore a few possible alternative elastomer candidates was undertaken and reported upon herewith. Sample specimens of Neoprene, Urethane, Viton, and Hypalon elastomeric formulations were obtained from the Bacter Rubber Company. Strips of the elastomer specimens were placed in a plutonium glovebox and outside of a glovebox, and were observed for a period of three years. Of the four types of elastomers, only Hypalon remained completely viable

Non-isothermal kinetics of cold crystallization in multicomponent PLA/thermoplastic polyurethane/nanofiller system

Czech Academy of Sciences Publication Activity Database

Kratochvíl, Jaroslav; Kelnar, Ivan

2017-01-01

Roč. 130, č. 2 (2017), s. 1043-1052 ISSN 1388-6150 R&D Projects: GA ČR(CZ) GA16-03194S Institutional support: RVO:61389013 Keywords : poly(lactic acid) * cold crystallization * thermoplastic polyurethane Subject RIV: JI - Composite Materials OBOR OECD: Composites (including laminates, reinforced plastics, cermets, combined natural and synthetic fibre fabrics Impact factor: 1.953, year: 2016

Nanotube liquid crystal elastomers: photomechanical response and flexible energy conversion of layered polymer composites

International Nuclear Information System (INIS)

Fan, Xiaoming; King, Benjamin C; Loomis, James; Panchapakesan, Balaji; Campo, Eva M; Hegseth, John; Cohn, Robert W; Terentjev, Eugene

2014-01-01

Elastomeric composites based on nanotube liquid crystals (LCs) that preserve the internal orientation of nanotubes could lead to anisotropic physical properties and flexible energy conversion. Using a simple vacuum filtration technique of fabricating nanotube LC films and utilizing a transfer process to poly (dimethyl) siloxane wherein the LC arrangement is preserved, here we demonstrate unique and reversible photomechanical response of this layered composite to excitation by near infra-red (NIR) light at ultra-low nanotube mass fractions. On excitation by NIR photons, with application of small or large pre-strains, significant expansion or contraction of the sample occurs, respectively, that is continuously reversible and three orders of magnitude larger than in pristine polymer. Schlieren textures were noted in these LC composites confirming long range macroscopic nematic order of nanotubes within the composites. Order parameters of LC films ranged from S optical  = 0.51–0.58 from dichroic measurements. Film concentrations, elastic modulus and photomechanical stress were all seen to be related to the nematic order parameter. For the same nanotube concentration, the photomechanical stress was almost three times larger for the self-assembled LC nanotube actuator compared to actuator based on randomly oriented carbon nanotubes. Investigation into the kinetics of photomechanical actuation showed variation in stretching exponent β with pre-strains, concentration and orientation of nanotubes. Maximum photomechanical stress of ∼0.5 MPa W −1 and energy conversion of ∼0.0045% was achieved for these layered composites. The combination of properties, namely, optical anisotropy, reversible mechanical response to NIR excitation and flexible energy conversion all in one system accompanied with low cost makes nanotube LC elastomers important for soft photochromic actuation, energy conversion and photo-origami applications. (paper)

Dielectric elastomer actuators used for pneumatic valve technology

International Nuclear Information System (INIS)

Giousouf, Metin; Kovacs, Gabor

2013-01-01

Dielectric elastomer actuators have been investigated for applications in the field of pneumatic automation technology. We have developed different valve designs with stacked dielectric elastomer actuators and with integrated high voltage converters. The actuators were made using VHB-4910 material and a stacker machine for automated fabrication of the cylindrical actuators. Typical characteristics of pneumatic valves such as flow rate, power consumption and dynamic behaviour are presented. For valve construction the force and stroke parameters of the dielectric elastomer actuator have been measured. Further, benefits for valve applications using dielectric elastomers are shown as well as their potential operational area. Finally, challenges are discussed that are relevant for the use of elastomer actuators in valves for industrial applications. (paper)

Cryomilling of Thermoplastic Powder for Prepreg Applications

Science.gov (United States)

2013-09-01

Cryomilling of Thermoplastic Powder for Prepreg Applications by Brian Parquette, Anit Giri, Daniel J. O’Brien, Sarah Brennan, Kyu Cho, and...MD 21005-5066 ARL-TR-6591 September 2013 Cryomilling of Thermoplastic Powder for Prepreg Applications Brian Parquette and Sarah Brennan...COVERED (From - To) 1 March 2012–30 May 2013 4. TITLE AND SUBTITLE Cryomilling of Thermoplastic Powder for Prepreg Applications 5a. CONTRACT

High-Performance Stretchable Conductive Composite Fibers from Surface-Modified Silver Nanowires and Thermoplastic Polyurethane by Wet Spinning.

Science.gov (United States)

Lu, Ying; Jiang, Jianwei; Yoon, Sungho; Kim, Kyung-Shik; Kim, Jae-Hyun; Park, Sanghyuk; Kim, Sang-Ho; Piao, Longhai

2018-01-17

Highly stretchable and conductive fibers have attracted great interest as a fundamental building block for the next generation of textile-based electronics. Because of its high conductivity and high aspect ratio, the Ag nanowire (AgNW) has been considered one of the most promising conducting materials for the percolation network-based conductive films and composites. However, the poor dispersibility of AgNWs in hydrophobic polymers has hindered their application to stretchable conductive composite fibers. In this paper, we present a highly stretchable and conductive composite fiber from the co-spinning of surface-modified AgNWs and thermoplastic polyurethane (PU). The surface modification of AgNWs with a polyethylene glycol derivative improved the compatibility of PU and AgNWs, which allowed the NWs to disperse homogeneously in the elastomeric matrix, forming effective percolation networks and causing the composite fiber to show enhanced electrical and mechanical performance. The maximum AgNW mass fraction in the composite fiber was 75.9 wt %, and its initial electrical conductivity was as high as 14 205 S/cm. The composite fibers also exhibited superior stretchability: the maximum rupture strain of the composite fiber with 14.6 wt % AgNW was 786%, and the composite fiber was also conductive even when it was stretched up to 200%. In addition, 2-dimensional (2-D) Ag nanoplates were added to the AgNW/PU composite fibers to increase the stability of the conductive network under repeated stretching and releasing. The Ag nanoplates acted as a bridge to effectively prevent the AgNWs from slippage and greatly improved the stability of the conductive network.

Thermoplastic Composites Reinforced with Textile Grids: Development of a Manufacturing Chain and Experimental Characterisation

Science.gov (United States)

Böhm, R.; Hufnagl, E.; Kupfer, R.; Engler, T.; Hausding, J.; Cherif, C.; Hufenbach, W.

2013-12-01

A significant improvement in the properties of plastic components can be achieved by introducing flexible multiaxial textile grids as reinforcement. This reinforcing concept is based on the layerwise bonding of biaxially or multiaxially oriented, completely stretched filaments of high-performance fibers, e.g. glass or carbon, and thermoplastic components, using modified warp knitting techniques. Such pre-consolidated grid-like textiles are particularly suitable for use in injection moulding, since the grid geometry is very robust with respect to flow pressure and temperature on the one hand and possesses an adjustable spacing to enable a complete filling of the mould cavity on the other hand. The development of pre-consolidated textile grids and their further processing into composites form the basis for providing tailored parts with a large number of additional integrated functions like fibrous sensors or electroconductive fibres. Composites reinforced in that way allow new product groups for promising lightweight structures to be opened up in future. The article describes the manufacturing process of this new composite class and their variability regarding reinforcement and function integration. An experimentally based study of the mechanical properties is performed. For this purpose, quasi-static and highly dynamic tensile tests have been carried out as well as impact penetration experiments. The reinforcing potential of the multiaxial grids is demonstrated by means of evaluating drop tower experiments on automotive components. It has been shown that the load-adapted reinforcement enables a significant local or global improvement of the properties of plastic components depending on industrial requirements.

Karakteristik Mekanik Panel Dinding dari Komposit Sabut Kelapa (Coco Fiber)-Sampah Plastik (Thermoplastics)

OpenAIRE

Fajriyanto, Fajriyanto

2009-01-01

The research about utilization of coco fiber and thermoplastic waste to produce partition wall based on fiber reinforced plastic (FRP) composites has been conducted. The research methodology used was experimental research method. There were three steps conducted in the research; the first, preparation of instruments and sampling of raw materials, the second, blending process for producing fiberboard composites, the third, mechanical-waterproof testing and analyzing of products. The obje...

Effect of graphite nanoplatelets on the structure and properties of PA6-elastomer nanocomposites

Czech Academy of Sciences Publication Activity Database

Thanh, Tran Duy; Kaprálková, Ludmila; Hromádková, Jiřina; Kelnar, Ivan

2014-01-01

Roč. 50, January (2014), s. 39-45 ISSN 0014-3057 R&D Projects: GA ČR(CZ) GA13-15255S Institutional support: RVO:61389013 Keywords : graphite nanoplatelets * polyamide 6 * elastomer Subject RIV: JI - Composite Materials Impact factor: 3.005, year: 2014

Effects of matrix properties on microscale damage in thermoplastic laminates under quasi-static and impact loading

KAUST Repository

Wafai, B. Husam

2018-03-01

Thermoplastics reinforced with continuous fibers are very promising building materials for the auto industry and consumer electronics to reduce the weight of vehicles and portable devices, and to deliver a high impact tolerance at the same time. Polypropylene is an abundant thermoplastic, and its glass fibers composites make a valuable solution that is suitable for mass production. But the adoption of such composites requires a deep understanding of their mechanical behavior under the relevant loading conditions. In this Ph.D. work, we aim to understand the damage process in continuous glass fiberreinforced polypropylene in detail. We will focus in particular on developing an approach for microscale observation of damage during the out-of-plane loading process and will use these observations for both qualitative and quantitative evaluation of the composite. We will apply our approach to two kinds of polypropylene composites, one of them is specially designed to withstand impact. The comparison between the two types of composites at slow and fast loading cases will shed some light on the effect of the polymer properties on the behavior of composites under out-of-plane loading.

The Effects of Aluminium Hydroxide and Magnesium Hydroxide on the Mechanical Properties of Thermoplastic Polyurethane Materials

Directory of Open Access Journals (Sweden)

Erkin Akdoğan

2015-12-01

Full Text Available Thermoplastic polyurethane materials are widely used in automotive, clothing, electrical and electronics, medical, construction, machine industry due to excellent physical and chemical properties. Thermoplastic polyurethane materials combustion and resistance to high temperature characteristics are poor. Additives and fillers are added into the polyurethane matrix to improve those properties. Particularly adding these agents as a flame retardant are affect mechanical properties of polyurethane materials. Therefore, it is important to determinate the mechanical properties of these materials. In this study, 5% by weight of the thermoplastic polyurethane material, aluminium tri hydroxide (ATH, (Al2O3 3H2O and magnesium hydroxide (MgOH, (Mg(OH2 were added. Ammonium polyphosphate (APP as an intumescent flame retardant with inorganic flame retardants were added to increase the flame resistance of produced composite structure. Tensile test, tear test, hardness and Izod impact tests were made and compared of those produced composites. As a result of experiments the addition of ATH has lowered the tensile strength and tear strength contrast to this the addition of MgOH has improved those properties. Hardness and Izod impact test results were showed that both of the additives have no negative effect.

Luminescent screens

International Nuclear Information System (INIS)

Lu, C.-I.

1982-01-01

Luminescent screens which are useful for such purposes as intensifying screens for radiographs are comprised of a support bearing a layer of finely divided particles of a phosphor dispersed in a cross-linked polymeric matrix formed by heat-curing of a coating composition comprising an unsaturated cross-linkable polymer, a polymerizable acrylic monomer, a thermoplastic polyurethane elastomer, and a heat-activatable polymerization initiator. The phosphor layer includes voids formed by evaporation of an evaporable component which is present in the coating composition from which such layer is formed. (author)

Toughening elastomers with sacrificial bonds and watching them break

NARCIS (Netherlands)

Ducrot, E.; Chen, Y.; Bulters, M.J.H.; Sijbesma, R.P.; Creton, C.

2014-01-01

Elastomers are widely used because of their large-strain reversible deformability. Most unfilled elastomers suffer from a poor mechanical strength, which limits their use. Using sacrificial bonds, we show how brittle, unfilled elastomers can be strongly reinforced in stiffness and toughness (up to 4

The Electrical Breakdown of Thin Dielectric Elastomers

DEFF Research Database (Denmark)

Zakaria, Shamsul Bin; Morshuis, Peter H. F.; Yahia, Benslimane Mohamed

2014-01-01

Dielectric elastomers are being developed for use in actuators, sensors and generators to be used in various applications, such as artificial eye lids, pressure sensors and human motion energy generators. In order to obtain maximum efficiency, the devices are operated at high electrical fields....... This increases the likelihood for electrical breakdown significantly. Hence, for many applications the performance of the dielectric elastomers is limited by this risk of failure, which is triggered by several factors. Amongst others thermal effects may strongly influence the electrical breakdown strength....... In this study, we model the electrothermal breakdown in thin PDMS based dielectric elastomers in order to evaluate the thermal mechanisms behind the electrical failures. The objective is to predict the operation range of PDMS based dielectric elastomers with respect to the temperature at given electric field...

Hencky's model for elastomer forming process

Science.gov (United States)

Oleinikov, A. A.; Oleinikov, A. I.

2016-08-01

In the numerical simulation of elastomer forming process, Henckys isotropic hyperelastic material model can guarantee relatively accurate prediction of strain range in terms of large deformations. It is shown, that this material model prolongate Hooke's law from the area of infinitesimal strains to the area of moderate ones. New representation of the fourth-order elasticity tensor for Hencky's hyperelastic isotropic material is obtained, it possesses both minor symmetries, and the major symmetry. Constitutive relations of considered model is implemented into MSC.Marc code. By calculating and fitting curves, the polyurethane elastomer material constants are selected. Simulation of equipment for elastomer sheet forming are considered.

Properties of Radiation Cured Elastomer/ Thermoplastic Blends Containing Different Additives

International Nuclear Information System (INIS)

Abou Zeid, M.M.; Shaltout, N.A.; Khalil, A.M.; El Miligy, A.A.

2008-01-01

The effect of different co agents on the physico-chemical properties of NBR/HDPE composites reinforced with 40 phr (part per hundred part of rubber by weight) HAF carbon black and cured with accelerated electrons was investigated. The co agents N, N- methylene bis acrylamide (MBAAm) and trimethylol propane trimethacrylate (TMPTMA) were used at a constant content of 10 phr. The physico-chemical properties such as tensile strength (TS), tensile modulus at 50% elongation (M50), elongation at break (Eb), hardness, soluble fraction (SF), swelling number (SN) and thermal properties were studied. The results obtained showed that the TMPTMA as a co agent is more effective than MDA in enhancing the mechanical and physical properties of NBR/HDPE vulcanized composites

Development of thermoplastic elastomers based on maleated ethylene propylene rubber (m-EPM and polypropylene (PP by dynamic vulcanization

Directory of Open Access Journals (Sweden)

2007-08-01

Full Text Available Dicumyl peroxide (DCP-cured thermoplastic vulcanizates (TPVs based on blends of maleated ethylene propylene rubber (m-EPM and polypropylene (PP using maleated-PP as a compatibilizer have been developed. Physical properties of these TPVs change significantly with concentrations of DCP and rubber/plastic blend ratios. Important correlations were obtained from rheometer delta torque values with various physical properties of the TPVs like tension set and crosslink density etc. Wide angle X-ray diffraction study confirms that concentration of DCP has a strong influence on the crystallinity of PP, which might affect the final physical properties of TPVs. The recyclability and ageing characteristics of these TPVs are also found excellent.

Skin-inspired hydrogel-elastomer hybrids with robust interfaces and functional microstructures

Science.gov (United States)

Yuk, Hyunwoo; Zhang, Teng; Parada, German Alberto; Liu, Xinyue; Zhao, Xuanhe

2016-06-01

Inspired by mammalian skins, soft hybrids integrating the merits of elastomers and hydrogels have potential applications in diverse areas including stretchable and bio-integrated electronics, microfluidics, tissue engineering, soft robotics and biomedical devices. However, existing hydrogel-elastomer hybrids have limitations such as weak interfacial bonding, low robustness and difficulties in patterning microstructures. Here, we report a simple yet versatile method to assemble hydrogels and elastomers into hybrids with extremely robust interfaces (interfacial toughness over 1,000 Jm-2) and functional microstructures such as microfluidic channels and electrical circuits. The proposed method is generally applicable to various types of tough hydrogels and diverse commonly used elastomers including polydimethylsiloxane Sylgard 184, polyurethane, latex, VHB and Ecoflex. We further demonstrate applications enabled by the robust and microstructured hydrogel-elastomer hybrids including anti-dehydration hydrogel-elastomer hybrids, stretchable and reactive hydrogel-elastomer microfluidics, and stretchable hydrogel circuit boards patterned on elastomer.

Hot-embossing of microstructures on addition-curing polydimethylsiloxane films

DEFF Research Database (Denmark)

Vudayagiri, Sindhu; Yu, Liyun; Hassouneh, Suzan Sager

2013-01-01

) film, which is thermosetting elastomer, was established based on the existing and widely applied technology for thermoplasts. We focus on hot-embossing as it is one of the simplest, most cost-effective and time saving methods for replicating structures for thermoplasts. Addition curing silicones...

Role of Magnetorheological Fluids and Elastomers in Today’s World

Directory of Open Access Journals (Sweden)

Skalski Paweł

2017-12-01

Full Text Available This paper explains the role of magnetorheological fluids and elastomers in today’s world. A review of applications of magnetorheological fluids and elastomers in devices and machines is presented. Magnetorheological fluids and elastomers belong to the smart materials family. Properties of magnetorheological fluids and elastomers can be controlled by a magnetic field. Compared with magnetorheological fluids, magnetorheological elastomers overcome the problems accompanying applications of MR fluids, such as sedimentation, sealing issues and environmental contamination. Magnetorheological fluids and elastomers, due to their ability of dampening vibrations in the presence of a controlled magnetic field, have great potential present and future applications in transport. Magnetorheological fluids are used e.g. dampers, shock absorbers, clutches and brakes. Magnetorheological dampers and magnetorheological shock absorbers are applied e.g. in damping control, in the operation of buildings and bridges, as well as in damping of high-tension wires. In the automotive industry, new solutions involving magnetorheological elastomer are increasingly patented e.g. adaptive system of energy absorption, system of magnetically dissociable [hooks/detents/grips], an vibration reduction system of the car’s drive shaft. The application of magnetorheological elastomer in the aviation structure is presented as well.

Characterization of the properties of thermoplastic elastomers containing waste rubber tire powder

International Nuclear Information System (INIS)

Zhang Shuling; Xin Zhenxiang; Zhang Zhenxiu; Kim, Jin Kuk

2009-01-01

The aim of this research was to recycle waste rubber tires by using powdering technology and treating the waste rubber tire powder with bitumen. It has been proven that the elongation at break, thermal stability and processing flowability of composites of polypropylene (PP), waste rubber tire powder (WRT) and bitumen composites are better than those of PP/WRT composite. A comparative study has been made to evaluate the influence of bitumen content and different compatibilizers on the properties of PP/WRT/bitumen composites, using a universal testing machine (UTM), scanning electron microscopy (SEM), thermogravimetric analysis (TGA) and a capillary rheometer. The results suggested that the properties of PP/WRT/bitumen composites were dependent on the bitumen content and the kind of compatibilizer used

Better fuel handling system performance through improved elastomers and seals

Energy Technology Data Exchange (ETDEWEB)

Wensel, R G; Metcalfe, R [Atomic Energy of Canada Ltd., Chalk River, ON (Canada)

1997-12-31

In the area of elastomers, tests have identified specific compounds that perform well in each class of CANDU service. They offer gains in service life, sometimes by factors of ten or more. Moreover, the aging characteristics of these specific compounds are being thoroughly investigated, whereas many elastomers used previously were either non-specific or their aging was unknown. In this paper the benefits of elastomer upgrading, as well as the deficiencies of current station elastomer practices, are discussed in the context of fuel handling equipment. Guidelines for procurement, storage, handling and condition monitoring of elastomer seals are outlined. (author). 3 figs.

Better fuel handling system performance through improved elastomers and seals

International Nuclear Information System (INIS)

Wensel, R.G.; Metcalfe, R.

1996-01-01

In the area of elastomers, tests have identified specific compounds that perform well in each class of CANDU service. They offer gains in service life, sometimes by factors of ten or more. Moreover, the aging characteristics of these specific compounds are being thoroughly investigated, whereas many elastomers used previously were either non-specific or their aging was unknown. In this paper the benefits of elastomer upgrading, as well as the deficiencies of current station elastomer practices, are discussed in the context of fuel handling equipment. Guidelines for procurement, storage, handling and condition monitoring of elastomer seals are outlined. (author). 3 figs

Self-Healing, High-Permittivity Silicone Dielectric Elastomer

DEFF Research Database (Denmark)

Madsen, Frederikke Bahrt; Yu, Liyun; Skov, Anne Ladegaard

2016-01-01

possesses high dielectric permittivity and consists of an interpenetrating polymer network of silicone elastomer and ionic silicone species that are cross-linked through proton exchange between amines and acids. The ionically cross-linked silicone provides self-healing properties after electrical breakdown...... or cuts made directly to the material due to the reassembly of the ionic bonds that are broken during damage. The dielectric elastomers presented in this paper pave the way to increased lifetimes and the ability of dielectric elastomers to survive millions of cycles in high-voltage conditions....

Liquid-Embedded Elastomer Electronics

Science.gov (United States)

Kramer, Rebecca; Majidi, Carmel; Park, Yong-Lae; Paik, Jamie; Wood, Robert

2012-02-01

Hyperelastic sensors are fabricated by embedding a silicone rubber film with microchannels of conductive liquid. In the case of soft tactile sensors, pressing the surface of the elastomer will deform the cross-section of underlying channels and change their electrical resistance. Soft pressure sensors may be employed in a variety of applications. For example, a network of pressure sensors can serve as artificial skin by yielding detailed information about contact pressures. This concept was demonstrated in a hyperelastic keypad, where perpendicular conductive channels form a quasi-planar network within an elastomeric matrix that registers the location, intensity and duration of applied pressure. In a second demonstration, soft curvature sensors were used for joint angle proprioception. Because the sensors are soft and stretchable, they conform to the host without interfering with the natural mechanics of motion. This marked the first use of liquid-embedded elastomer electronics to monitor human or robotic motion. Finally, liquid-embedded elastomers may be implemented as conductors in applications that call for flexible or stretchable circuitry, such as robotic origami.

In Situ Polymorphic Alteration of Filler Structures for Biomimetic Mechanically Adaptive Elastomer Nanocomposites.

Science.gov (United States)

Natarajan, Tamil Selvan; Okamoto, Shigeru; Stöckelhuber, Klaus Werner; Wießner, Sven; Reuter, Uta; Fischer, Dieter; Ghosh, Anik Kumar; Heinrich, Gert; Das, Amit

2018-04-30

A mechanically adaptable elastomer composite is prepared with reversible soft-stiff properties that can be easily controlled. By the exploitation of different morphological structures of calcium sulfate, which acts as the active filler in a soft elastomer matrix, the magnitude of filler reinforcement can be reversibly altered, which will be reflected in changes of the final stiffness of the material. The higher stiffness, in other words, the higher modulus of the composites, is realized by the in situ development of fine nanostructured calcium sulfate dihydrate crystals, which are formed during exposure to water and, further, these highly reinforcing crystals can be transformed to a nonreinforcing hemihydrate mesocrystalline structure by simply heating the system in a controlled way. The Young's modulus of the developed material can be reversibly altered from ∼6 to ∼17 MPa, and the dynamic stiffness (storage modulus at room temperature and 10 Hz frequency) alters its value in the order of 1000%. As the transformation is related to the presence of water molecules in the crystallites, a hydrophilic elastomer matrix was selected, which is a blend of two hydrophilic polymers, namely, epichlorohydrin-ethylene oxide-allyl glycidyl ether terpolymer and a terpolymer of ethylene oxide-propylene oxide-allyl glycidyl ether. For the first time, this method also provides a route to regulate the morphology and structure of calcium sulfate nanocrystals in a confined ambient of cross-linked polymer chains.

Hybrid welding of carbon-fiber reinforced epoxy based composites

NARCIS (Netherlands)

Lionetto, Francesca; De Nicolas Morillas, M.; Pappadà, Silvio; Buccoliero, Giuseppe; Fernandez Villegas, I.; Maffezzoli, Alfonso

2018-01-01

The approach for joining thermosetting matrix composites (TSCs) proposed in this study is based on the use of a low melting co-cured thermoplastic film, added as a last ply in the stacking sequence of the composite laminate. During curing, the thermoplastic film partially penetrates in the first

Ionic elastomers based on carboxylated nitrile rubber (XNBR and magnesium aluminum layered double hydroxide (hydrotalcite

Directory of Open Access Journals (Sweden)

A. Laskowska

2014-06-01

Full Text Available The presence of carboxyl groups in carboxylated nitrile butadiene rubber (XNBR allows it to be cured with different agents. This study considers the effect of crosslinking of XNBR by magnesium aluminum layered double hydroxide (MgAl-LDH, known also as hydrotalcite (HT, on rheometric, mechano-dynamical and barrier properties. Results of XNBR/HT composites containing various HT loadings without conventional curatives are compared with XNBR compound crosslinked with commonly used zinc oxide. Hydrotalcite acts as an effective crosslinking agent for XNBR, as is particularly evident from rheometric and Fourier transform infrared spectroscopy (FTIR studies. The existence of ionic crosslinks was also detected by dynamic mechanical analysis (DMA of the resulting composites. DMA studies revealed that the XNBR/HT composites exhibited two transitions – one occurring at low temperature is associated to the Tg of elastomer and the second at high temperature corresponds to the ionic transition temperature Ti. Simultaneous application of HT as a curing agent and a filler may deliver not only environmentally friendly, zinc oxide-free rubber product but also ionic elastomer composite with excellent mechanical, barrier and transparent properties.

Apparatus for measuring the finite load-deformation behavior of a sheet of epithelial cells cultured on a mesoscopic freestanding elastomer membrane

International Nuclear Information System (INIS)

Selby, John C.; Shannon, Mark A.

2007-01-01

Details are given for the design, calibration, and operation of an apparatus for measuring the finite load-deformation behavior of a sheet of living epithelial cells cultured on a mesoscopic freestanding elastomer membrane, 10 μm thick and 5 mm in diameter. Although similar in concept to bulge tests used to investigate the mechanical properties of micromachined thin films, cell-elastomer composite diaphragm inflation tests pose a unique set of experimental challenges. Composite diaphragm (CD) specimens are extremely compliant (E MIN =0 μl, V MAX ≤40 μl) while simultaneously recording the inflation pressure acting at the fixed boundary of the specimen, p(r=a). Using a carefully prescribed six-cycle inflation test protocol, the apparatus is shown to be capable of measuring the [V,p(r=a)] inflation response of a cell-elastomer CD with random uncertainties estimated at ±0.45 μl and ±2.5 Pa, respectively

Structure and properties of pregelatinized cassava starch/kaolin composites

International Nuclear Information System (INIS)

Kaewtatip, Kaewta; Tanrattanakul, Varaporn

2012-01-01

Highlights: ► Pregelatinized starch/kaolin composites were prepared using compression molding. ► The tensile strengths of the composites were higher than for thermoplastic starch. ► Degradation temperatures of the composites were higher than for thermoplastic starch. ► The retrogradation behavior of the composites was hindered by kaolin. -- Abstract: Pregelatinized cassava starch/kaolin composites were prepared using compression molding. The morphology of the fractured surfaces, retrogradation behavior, thermal decomposition temperatures and mechanical properties of the composites were investigated using scanning election microscopy (SEM), X-ray diffraction (XRD), thermal gravimetric analysis (TGA) and tensile testing, respectively. The tensile strengths and thermal degradation temperatures of the composites were higher than for thermoplastic starch (TPS). The retrogradation behavior of the composites was hindered by kaolin. The water absorption was measured after aging for 12 and 45 days at a relative humidity (RH) of 15% and 55%. It indicated that all the composites displayed lower water absorption values than TPS.

Fluorogel Elastomers with Tunable Transparency, Elasticity, Shape-Memory, and Antifouling Properties**

Energy Technology Data Exchange (ETDEWEB)

Yao, Xi; Dunn, Stuart; Kim, Philseok; Duffy, Meredith; Alvarenga, Jack; Aizenberg, Joanna

2014-04-22

Omniphobic fluorogel elastomers were prepared by photocuring perfluorinated acrylates and a perfluoropolyether crosslinker. By tuning either the chemical composition or the temperature that control the crystallinity of the resulting polymer chains, a broad range of optical and mechanical properties of the fluorogel can be achieved. After infusing with fluorinated lubricants, the fluorogels showed excellent resistance to wetting by various liquids and anti-biofouling behavior, while maintaining cytocompatiblity.

Fluorogel Elastomers with Tunable Transparency, Elasticity, ShapeMemory, and Antifouling Properties**

Energy Technology Data Exchange (ETDEWEB)

Yao, X; Dunn, SS; Kim, P; Duffy, M; Alvarenga, J; Aizenberg, J

2014-03-18

Omniphobic fluorogel elastomers were prepared by photocuring perfluorinated acrylates and a perfluoropolyether crosslinker. By tuning either the chemical composition or the temperature that control the crystallinity of the resulting polymer chains, a broad range of optical and mechanical properties of the fluorogel can be achieved. After infusing with fluorinated lubricants, the fluorogels showed excellent resistance to wetting by various liquids and anti-biofouling behavior, while maintaining cytocompatiblity.

Novel high dielectric constant hybrid elastomers based on glycerol-insilicone emulsions

DEFF Research Database (Denmark)

Mazurek, Piotr Stanislaw; Skov, Anne Ladegaard

2016-01-01

Novel hybrid elastomers were prepared by speedmixing of two virtually immiscible liquids – glycerol and polydimethylsiloxane (PDMS) prepolymer. Upon crosslinking ofthe PDMS phase of the resulting glycerol-in-silicone emulsion freestanding films were obtained. In this way glycerol became uniformly...... elastomeractuators. Conductivities of samples based on various PDMS compositions with different loadings of embedded glycerol were thoroughly investigated providing useful information about the dielectric behavior....

Reduction of the Adhesive Friction of Elastomers through Laser Texturing of Injection Molds

Directory of Open Access Journals (Sweden)

Joel Voyer

2017-11-01

Full Text Available It is well known that elastomers usually possess poor dry sliding friction properties due to their highly adhesive character. In order to overcome this problematic behavior in industrial applications, interfacial materials such as oils, greases, coatings, or lacks are normally used in order to separate or to functionalize the contact surfaces of elastomers. Alternatively, the high adhesion tendency of elastomers may be explicitly reduced by modifying the elastomer composition itself or by enabling a reduction of its effective contact area through, for example, surface laser texturing. This second approach, i.e., the reduction of the adhesive character of elastomers through laser structuring, will be the main topic of the present study. For this purpose, different micro-sized grooved structures were produced on flat injection molds using an ultra-short pulsed laser. The micro-structured molds were then used to produce injection molded micro-ridged Liquid Silicone Rubber (LSR sample pads. The investigations consisted firstly of determining the degree of replication of the mold micro-structures onto the surface of the LSR pads and secondly, to ascertain the degree of reduction of the friction force (or coefficient of friction of these micro-ridged LSR pads in comparison to the benchmark (unstructured LSR pads when tested under dry conditions against Aluminum alloy (Al-6082 or PA6.6-GF30 plates. For this second part of the investigation, the normal force (or contact pressure dependency of the coefficient of friction was determined through stepwise load increasing friction tests. The results of these investigations have shown that the production of micro-ridged surfaces on LSR pads through laser structuring of the injection molds could be successfully achieved and that it enables a significant reduction of the friction force for low normal forces (or contact pressures, where the component of adhesion friction is playing an important and determining

Effects of tritium in elastomers

International Nuclear Information System (INIS)

Zapp, P.E.

1982-01-01

Elastomers are used as flange gaskets in the piping system of the Savannah River Plant tritium facilities. A number of elastomers is being examined to identify those compounds more radiation-resistant than the currently specified Buna-N rubber and to study the mechanism of tritium radiation damage. Radiation resistance is evaluated by compression set tests on specimens exposed to about 1 atm tritium for several months. Initial results show that ethylene-propylene rubber and three fluoroelastomers are superior to Buna-N. Off-gassing measurements and autoradiography show that retained surface absorption of tritium varies by more than an order of magnitude among the different elastomer compounds. Therefore, tritium solubility and/or exchange may have a role in addition to that of chemical structure in the damage process. Ongoing studies of the mechanism of radiation damage include: (1) tritium absorption kinetics, (2) mass spectroscopy of radiolytic products, and (3) infrared spectroscopy

Investigation of production of continuous off axis fibre reinforced thermoplastic material

Science.gov (United States)

McDonald, Philip C.

Fibre reinforced composites have been used in the engineering industry for many years since the discovery of glass fibre in 1930 and its first use to reinforce phenolic resin to form Bakelite. Since then thermoplastic and thermosetting composites have spread into almost every industry from marine to aerospace, automotive to motorsport, luggage to the hobby industry and even fashion. This vast range of applications for composite materials is due to their high strength to weight ratio, excellent impact absorption properties, lack of corrosion, and reformability. In recent years a government directive has forced automotive manufacturers to look at lighter and more efficient vehicles to reduce carbon emissions. This can be achieved by using fibre reinforced thermoplastics to replace steel panels throughout the vehicle.Steel panels from a Nissan Qashqai were tested to determine the failure loads of each panel which the replacement thermoplastic material had to match or better. After extensive testing in a laboratory a tailored laminate lay-up with 5 laminate layers has been developed to replace structural steel components in vehicles. This tailored laminate stack up has a higher failure load than the steel components tested from the Nissan Qashqai while reducing the mass by at least 50%. The key drivers within the automotive industry are fuel savings and reduced vehicle mass, the use of this material and the potential it has in the mass production automotive industry can have a high impact on the overall mass of the vehicle which would invariably have a positive effect to the fuel consumption, thereby improving fuel economy in petrol and diesel vehicles, and increasing the range of electric vehicles.Throughout this project a prototype machine was developed and built to achieve mass production of this 5 ply laminate at a rate of more than 345,000 laminates per year with a processing cost of 3 1p making it available to the mass production market. The estimated production

Functional silicone copolymers and elastomers with high dielectric permittivity

DEFF Research Database (Denmark)

Madsen, Frederikke Bahrt; Daugaard, Anders Egede; Hvilsted, Søren

Dielectric elastomers (DEs) are a new and promising transducer technology and are often referred to as ‘artificial muscles’, due to their ability to undergo large deformations when stimulated by electric fields. DEs consist of a soft and thin elastomeric film sandwiched between compliant electrodes......, thereby forming a capacitor [1]. Silicone elastomers are one of the most used materials for DEs due to their high efficiency, fast response times and low viscous losses. The major disadvantage of silicone elastomers is that they possess relatively low dielectric permittivity, which means that a high...... electrical field is necessary to operate the DE. The necessary electrical field can be lowered by creating silicone elastomers with higher dielectric permittivity, i.e. with a higher energy density.The aim of this work is to create new and improved silicone elastomers with high dielectric permittivity...

Soft-matter composites with electrically tunable elastic rigidity

International Nuclear Information System (INIS)

Shan, Wanliang; Lu, Tong; Majidi, Carmel

2013-01-01

We use a phase-changing metal alloy to reversibly tune the elastic rigidity of an elastomer composite. The elastomer is embedded with a sheet of low-melting-point Field’s metal and an electric Joule heater composed of a serpentine channel of liquid-phase gallium–indium–tin (Galinstan ® ) alloy. At room temperature, the embedded Field’s metal is solid and the composite remains elastically rigid. Joule heating causes the Field’s metal to melt and allows the surrounding elastomer to freely stretch and bend. Using a tensile testing machine, we measure that the effective elastic modulus of the composite reversibly changes by four orders of magnitude when powered on and off. This dramatic change in rigidity is accurately predicted with a model for an elastic composite. Reversible rigidity control is also accomplished by replacing the Field’s metal with shape memory polymer. In addition to demonstrating electrically tunable rigidity with an elastomer, we also introduce a new technique to rapidly produce soft-matter electronics and multifunctional materials in several minutes with laser-patterned adhesive film and masked deposition of liquid-phase metal alloy. (paper)

Soft-matter composites with electrically tunable elastic rigidity

Science.gov (United States)

Shan, Wanliang; Lu, Tong; Majidi, Carmel

2013-08-01

We use a phase-changing metal alloy to reversibly tune the elastic rigidity of an elastomer composite. The elastomer is embedded with a sheet of low-melting-point Field’s metal and an electric Joule heater composed of a serpentine channel of liquid-phase gallium-indium-tin (Galinstan®) alloy. At room temperature, the embedded Field’s metal is solid and the composite remains elastically rigid. Joule heating causes the Field’s metal to melt and allows the surrounding elastomer to freely stretch and bend. Using a tensile testing machine, we measure that the effective elastic modulus of the composite reversibly changes by four orders of magnitude when powered on and off. This dramatic change in rigidity is accurately predicted with a model for an elastic composite. Reversible rigidity control is also accomplished by replacing the Field’s metal with shape memory polymer. In addition to demonstrating electrically tunable rigidity with an elastomer, we also introduce a new technique to rapidly produce soft-matter electronics and multifunctional materials in several minutes with laser-patterned adhesive film and masked deposition of liquid-phase metal alloy.

Processing a difficult urethane elastomer system

International Nuclear Information System (INIS)

Gillespie, T.J.

1977-01-01

A detailed study of an adiprene/butanediol/trimethylolpropane elastomer system and the associated production process was performed to assess the importance of various processing factors on the physical properties of the system. Results indicated that control of the curing cycle, material ratio, moisture in the curing agent and elastomer, mixing, and vacuum level was necessary. Sufficient control of the manual process could not be obtained to eliminate significant physical property variability. An automatic metering, mixing and dispensing machine was purchased for laboratory evaluation. After modification, including the addition of a high shear vacuum type mixer, and with close vacuum and temperature control, material property variability was still at an unacceptable level. A tracer agent was introduced into the curing agent system to assess the distribution of the curing agent in the elastomer. Machine evaluation using the tracer agent indicated that distribution of the curing agent in the elastomer was very poor is spite of the high shear mixing configuration. The addition of an oscillating motion to the mixing configuration. The addition of an oscillating motion to the mixing system significantly improved curing agent distribution and eliminated material property variability problems. 16 figures, 3 tables

Batch fabrication of optical actuators using nanotube-elastomer composites towards refreshable Braille displays

Science.gov (United States)

Camargo, C. J.; Campanella, H.; Marshall, J. E.; Torras, N.; Zinoviev, K.; Terentjev, E. M.; Esteve, J.

2012-07-01

This paper reports an opto-actuable device fabricated using micro-machined silicon moulds. The actuating component of the device is made from a composite material containing carbon nanotubes (CNTs) embedded in a liquid crystal elastomer (LCE) matrix. We demonstrate the fabrication of a patterned LCE-CNT film by a combination of mechanical stretching and thermal cross-linking. The resulting poly-domain LCE-CNT film contains ‘blister-shaped’ mono-domain regions, which reversibly change their shape under light irradiation and hence can be used as dynamic Braille dots. We demonstrate that blisters with diameters of 1.0 and 1.5 mm, and wall thickness 300 µm, will mechanically contract under irradiation by a laser diode with optical power up to 60 mW. The magnitude of this contraction was up to 40 µm, which is more than 10% of their height in the ‘rest’ state. The stabilization time of the material is less than 6 s for both actuation and recovery. We also carried out preliminary tests on the repeatability of this photo-actuation process, observing no material or performance degradation. This manufacturing approach establishes a starting point for the design and fabrication of wide-area tactile actuators, which are promising candidates for the development of new Braille reading applications for the visually impaired.

Systematic Investigation of Magnetostriction in Composite Magnetorheological Elastomers: the Effect of Particle Shape, Alignment, and Volume Fraction

Science.gov (United States)

Kassner, Christopher; Rieger, William; von Lockette, Paris; Lofland, Samuel

2013-03-01

We have completed a study of the magnetoelastic properties of several types of magnetorheological elastomers (MREs), composites consisting of magnetic particles cured in an elastic matrix. We have made a number of samples with different particle arrangements (pseudo-random and aligned), volume fraction, and particle shape (rods, spheres, and disks) and measured the field dependent strain in order to determine the magnetostriction. We found that the magnetostriction in these samples is highly dependent on the sample particle shape (aspect ratio) and volume fraction and ordering to a lesser extent. While much of the past work has focused on spherical particles, our results indicate that both rods and disks can yield enhanced results. We discuss our findings in terms of magnetic energy of the particles and elastic energy of the matrix. We then consider the issue of optimization. This work was supported in part by NSF Grant CMMI - 0927326.

INFLUENCE OF COCONUT SHELL ADDITION ON PHYSICO-MECHANICAL PROPERTIES OF WOOD PLASTIC COMPOSITES1

Directory of Open Access Journals (Sweden)

Éverton Hillig

2018-04-01

Full Text Available ABSTRACT In this study, composites with three types of thermoplastic matrix and cellulosic material in a proportion of 40% were produced. The three thermoplastic matrices were high density polyethylene (HDPE, polypropylene (PP and low density polyethylene (LDPE, and the cellulosic materials were pure wood flour (Pinus taeda L or a mixture of wood flour and coconut shell flour (Cocus nucifera L in equal ratios. The objective was to evaluate the influence of addition of coconut shell on the physico-mechanical properties (density, strength and rigidity and the distribution of the cellulosic material in the thermoplastic matrix of the manufactured composites. It was found that the composites had a satisfactory distribution of wood flour in thermoplastic matrices, but the addition of coconut shell promoted bubble formation in the resulting pieces and, thus, interfered with the material properties. The use of a coupling agent promoted interfacial adhesion (cellulose - thermoplastic matrix, which was better in high density polyethylene composites, followed by polypropylene and low density polyethylene. In general, the coconut shell addition caused a decrease of all properties compared to composites made with Loblolly Pine. In addition, the interactions between thermoplastic type and cellulosic matrix type have been statistically confirmed, which caused variations in the studied properties

Radiation cured and monomer modified silicon elastomers

International Nuclear Information System (INIS)

Eldred, R.J.

1979-01-01

A method is described for the production of a tear resistant silicone elastomer, which has improved elongation properties. This elastomer is the radiation induced reaction product of a noncured methyl vinyl silicone resin (VMQ) and uniformly dispersed therein a blend of a polyfunctional acrylic crosslinking monomer and a filler

PLA-based biodegradable and tunable soft elastomers for biomedical applications

International Nuclear Information System (INIS)

Harrane, Amine; Leroy, Adrien; Nouailhas, Hélène; Garric, Xavier; Coudane, Jean; Nottelet, Benjamin

2011-01-01

Although desirable for biomedical applications, soft degradable elastomers having balanced amphiphilic behaviour are rarely described in the literature. Indeed, mainly highly hydrophobic elastomers or very hydrophilic elastomers with hydrogel behaviours are found. In this work, we developed thermoset degradable elastomers based on the photo-cross-linking of poly(lactide)-poly(ethylene glycol)-poly(lactide) (PLA-PEG-PLA) triblock prepolymers. The originality of the proposed elastomers comes from the careful choice of the prepolymer amphiphilicity and from the possible modulation of their mechanical properties and degradation rates provided by cross-linkers of different nature. This is illustrated with the hydrophobic and rigid 2,4,6-triallyloxy-1,3,5-triazine compared to the hydrophilic and soft pentaerythritol triallyl ether. Thermal properties, mechanical properties, swelling behaviours, degradation rates and cytocompatibility have been evaluated. Results show that it is possible to generate a family of degradable elastomers covering a broad range of properties from a single biocompatible and biodegradable prepolymer.

Types and properties of elastomer materials used in CANDU reactor

Energy Technology Data Exchange (ETDEWEB)

You, Ho Sik; Jeong, Jin Kon [Korea Atomic Energy Research Institute, Daeduk (Korea, Republic of)

1996-05-01

Properties and kinds of elastomer materials used in a CANDU power plant have been described. The elastomer materials have been used as a sealing material in the components f nuclear power plant since they have many excellent properties that can not be seen in other materials. It is very important to select proper elastomer materials used in the nuclear power plant are required to have resistance to temperature as well as radiation. According to the experimental results performed at some laboratories including the Chalk River Laboratory of AECL, elastomer materials with high resistance to temperature and radiation are Nitrile, Ethylene, Propylene and Butyl. These materials have been used in a lot of components of Wolsong unit 1 and Wolsong 2, 3 and 4 which are under elastomer material. Therefore, the studies on the standardization are currently under way to limit about 10 different kinds of elastomer materials to be used in the plant. 16 tabs., 1 fig., 12 refs. (Author) .new.

Synthetic Strategies for High Dielectric Constant Silicone Elastomers

DEFF Research Database (Denmark)

Madsen, Frederikke Bahrt

synthetic strategies were developed in this Ph.D. thesis, in order to create silicone elastomers with high dielectric constants and thereby higher energy densities. The work focused on maintaining important properties such as dielectric loss, electrical breakdown strength and elastic modulus....... The methodology therefore involved chemically grafting high dielectric constant chemical groups onto the elastomer network, as this would potentially provide a stable elastomer system upon continued activation of the material. The first synthetic strategy involved the synthesis of a new type of cross...... extender’ that allowed for chemical modifications such as Cu- AAC. This route was promising for one-pot elastomer preparation and as a high dielectric constant additive to commercial silicone systems. The second approach used the borane-catalysed Piers-Rubinsztajn reaction to form spatially well...

The development of thermoplastic fibre based reinforcements for the rotational moulding process

Science.gov (United States)

Alemán, D. N. Castellanos; McCourt, M.; Kearns, M. P.; Martin, P. J.; Butterfield, J.

2018-05-01

Rotational moulding is a method used to produce hollow plastic parts through the heating, melting and cooling of polymer powder within a metal mould. A wide range of products are made using this process, such as fluid containment tanks, boats, light weight vehicle bodies and marine buoys. Rotomoulded composites using thermoplastic fibres are of increasing interest to the industry, as they have the potential to significantly improve impact strength, whilst reducing part weight, resulting in a structure that is 100% recyclable compared to a traditional composite. A series of self-reinforced thermoplastic weaves can be used to produce a number of composite structures using the rotational moulding process. This work outlines the improvements obtained from the range of rotomoulded composites structures, as well as preforms that could be used in future rotational moulding work. Characteristics of self-reinforced materials were exploited with the aim of increasing the mechanical properties, preserving the weaves and increasing the nature of the material adhesion. Addition of the fabrics in the cooling stage was shown to be of great interest as this avoided exposure of the material to the peak temperature, which may affect the integrity of the fabric. Placing the weave during cooling was useful as the material could receive the maximum amount of tensile force during the impact test. A total of nine diverse types of compounds were manufactured and tested, with seven of the impact tests showing an increase in strength greater than 50%.

Multifunctional Graphene-Silicone Elastomer Nanocomposite, Method of Making the Same, and Uses Thereof

Science.gov (United States)

Pan, Shuyang (Inventor); Aksay, Ilhan A. (Inventor); Prud'Homme, Robert K. (Inventor)

2018-01-01

A nanocomposite composition having a silicone elastomer matrix having therein a filler loading of greater than 0.05 wt %, based on total nanocomposite weight, wherein the filler is functional graphene sheets (FGS) having a surface area of from 300 sq m/g to 2630 sq m2/g; and a method for producing the nanocomposite and uses thereof.

Morphing Metal and Elastomer Bicontinuous Foams for Reversible Stiffness, Shape Memory, and Self-Healing Soft Machines.

Science.gov (United States)

Van Meerbeek, Ilse M; Mac Murray, Benjamin C; Kim, Jae Woo; Robinson, Sanlin S; Zou, Perry X; Silberstein, Meredith N; Shepherd, Robert F

2016-04-13

A metal-elastomer-foam composite that varies in stiffness, that can change shape and store shape memory, that self-heals, and that welds into monolithic structures from smaller components is presented. © 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Optimization of Blending Parameters and Fiber Size of Kenaf-Bast-Fiber-Reinforced the Thermoplastic Polyurethane Composites by Taguchi Method

Directory of Open Access Journals (Sweden)

Y. A. El-Shekeil

2013-01-01

Full Text Available “Kenaf-fibers- (KF-” reinforced “thermoplastic polyurethane (TPU” composites were prepared by the melt-blending method followed by compression molding. Composite specimens were cut from the sheets that were prepared by compression molding. The criteria of optimization were testing the specimens by tensile test and comparing the ultimate tensile strength. The aim of this study is to optimize processing parameters (e.g., processing temperature, time, and speed and fiber size using the Taguchi approach. These four parameters were investigated in three levels each. The L9 orthogonal array was used based on the number of parameters and levels that has been selected. Furthermore, analysis of variance (ANOVA was used to determine the significance of different parameters. The results showed that the optimum values were 180°C, 50 rpm, 13 min, and 125–300 micron for processing temperature, processing speed, processing time, and fiber size, respectively. Using ANOVA, processing temperature showed the highest significance value followed by fiber size. Processing time and speed did not show any significance on the optimization of TPU/KF.

Electrical Breakdown and Mechanical Ageing in Dielectric Elastomers

DEFF Research Database (Denmark)

Zakaria, Shamsul Bin

Dielectric elastomers (DE) are used in various applications, such as artificial eye lids, pressure sensors and human motion energy generators. For many applications, one of the major factors that limits the DE performance is premature electrical breakdown. There are many approaches that have been......, the lifetime of elastomer materials needs further investigation. Therefore, in the second strategy, several DE parameters such as Young’s moduli, breakdown strengths and dielectric permittivities of PDMS elastomers filled with hard filler particles were investigated after being subjected to pre...

Fluoridated elastomers: effect on the microbiology of plaque.

Science.gov (United States)

Benson, Philip E; Douglas, C W Ian; Martin, Michael V

2004-09-01

The objective of this study was to investigate the effect of fluoridated elastomeric ligatures on the microbiology of local dental plaque in vivo. This randomized, prospective, longitudinal, clinical trial had a split-mouth crossover design. The subjects were 30 patients at the beginning of their treatment with fixed orthodontic appliances in the orthodontic departments of the Liverpool and the Sheffield dental hospitals in the United Kingdom. The study consisted of 2 experimental periods of 6 weeks with a washout period between. Fluoridated elastomers were randomly allocated at the first visit to be placed around brackets on tooth numbers 12, 11, 33 or 22, 21, 43. Nonfluoridated elastomers were placed on the contralateral teeth. Standard nonantibacterial fluoridated toothpaste and mouthwash were supplied. After 6 weeks (visit 2), the elastomers were removed, placed in transport media, and plated on agar within 2 hours. Nonfluoridated elastomers were placed on all brackets for 1 visit to allow for a washout period. At visit 3, fluoridated elastomers were placed on the teeth contralateral to those that received them at visit 1. At visit 4, the procedures at visit 2 were repeated. Samples were collected on visits 2 and 4. A logistic regression was performed, with the presence or absence of streptococcal or anaerobic growth as the dependent variable. A mixed-effects analysis of variance was carried out with the percentage of streptococcal or anaerobic bacterial count as the dependent variable. The only significant independent variables were the subject variable (P =bacterial count and the visit variable for the percentage of streptococcal count (P =fluoridated or nonfluoridated elastomers was not significant for percentage of either streptococcal (P =.288) or anaerobic count (P =.230). Fluoridated elastomers are not effective at reducing local streptococcal or anaerobic bacterial growth after a clinically relevant time in the mouth.

Using a magnetite/thermoplastic composite in 3D printing of direct replacements for commercially available flow sensors

International Nuclear Information System (INIS)

Leigh, S J; Purssell, C P; Billson, D R; Hutchins, D A

2014-01-01

Flow sensing is an essential technique required for a wide range of application environments ranging from liquid dispensing to utility monitoring. A number of different methodologies and deployment strategies have been devised to cover the diverse range of potential application areas. The ability to easily create new bespoke sensors for new applications is therefore of natural interest. Fused deposition modelling is a 3D printing technology based upon the fabrication of 3D structures in a layer-by-layer fashion using extruded strands of molten thermoplastic. The technology was developed in the late 1980s but has only recently come to more wide-scale attention outside of specialist applications and rapid prototyping due to the advent of low-cost 3D printing platforms such as the RepRap. Due to the relatively low-cost of the printers and feedstock materials, these printers are ideal candidates for wide-scale installation as localized manufacturing platforms to quickly produce replacement parts when components fail. One of the current limitations with the technology is the availability of functional printing materials to facilitate production of complex functional 3D objects and devices beyond mere concept prototypes. This paper presents the formulation of a simple magnetite nanoparticle-loaded thermoplastic composite and its incorporation into a 3D printed flow-sensor in order to mimic the function of a commercially available flow-sensing device. Using the multi-material printing capability of the 3D printer allows a much smaller amount of functional material to be used in comparison to the commercial flow sensor by only placing the material where it is specifically required. Analysis of the printed sensor also revealed a much more linear response to increasing flow rate of water showing that 3D printed devices have the potential to at least perform as well as a conventionally produced sensor. (paper)

The Effect of Clay/Multiwall Carbon Nanotube Hybrid Fillers on the Properties of Elastomer Nanocomposites

Directory of Open Access Journals (Sweden)

Sung Ho Song

2018-01-01

Full Text Available The hybrid fillers of 1D multiwalled carbon nanotubes (MWNT and 2D montmorillonite (MMT have led to excellent physical and chemical properties in high performance elastomer nanocomposites. In this study, the hybridization of PDDA (polydiallyldimethylammonium chloride functionalized MWNT (P-MWNT and hydroxyl-functionalized MMT (H-MMT was prepared by the electrostatic interaction between the positive charge on the MWNT and the negative charge on the MMT using a simple solution mixing process. Also, a styrene-butadiene rubber (SBR nanocomposite containing the hybrid nanofillers was prepared to improve the dispersion of nanofillers with SBR latex. The SBR nanocomposites with the hybrid nanofillers exhibited outstanding mechanical properties including modulus, tensile strength, and elongation at break, due to the enhanced interfacial bonding with the elastomer matrix. Furthermore, the hybrid nanofillers in the SBR matrix showed superior thermal and electrical properties and gas barrier performance at low loadings. The synergistic effects of the SBR produced by the hybridized nanofillers will open up new opportunities for elastomer composites with high performance.

Surface chemistry changes of weathered HDPE/wood-flour composites studied by XPS and FTIR spectroscopy

Science.gov (United States)

Nicole M. Stark; Laurent M. Matuana

2004-01-01

The use of wood-derived fillers by the thermoplastic industry has been growing, fueled in part by the use of wood-fiber–thermoplastic composites by the construction industry. As a result, the durability of wood-fiber– thermoplastic composites after ultraviolet exposure has become a concern. Samples of 100% high-density polyethylene (HDPE) and HDPE filled with 50% wood-...

Preparation and properties of blends composed of lignosulfonated layered double hydroxide/plasticized starch and thermoplastics.

Science.gov (United States)

Privas, Edwige; Leroux, Fabrice; Navard, Patrick

2013-07-01

Layered double hydroxide prepared with lignosulfonate (LDH/LS) can be easily dispersed down to the nanometric scale in thermoplastic starch, at concentration of 1 up to 4 wt% of LDH/LS. They can thus be used as a bio-based reinforcing agent of thermoplastic starch. Incorporation of LDH/LS in starch must be done using LDH/LS slurry instead of powder on order to avoid secondary particles aggregation, the water of the paste being used as the starch plasticizer. This reinforced starch was used for preparing a starch-polyolefine composite. LDH/LS-starch nanocomposites were mixed in a random terpolymer of ethylene, butyl acrylate (6%) and maleic anhydride (3%) at concentrations of 20 wt% and 40 wt%. With a 20% loading of (1 wt% LDH/LS in thermoplastic starch), the ternary copolymer is partially bio-based while keeping nearly its original processability and mechanical properties and improving oxygen barrier properties. The use of layered double hydroxides is also removing most odours linked to the lignin phase. Copyright © 2013 Elsevier Ltd. All rights reserved.

Role of the polymer phase in the mechanics of nacre-like composites

Science.gov (United States)

Niebel, Tobias P.; Bouville, Florian; Kokkinis, Dimitri; Studart, André R.

2016-11-01

Although strength and toughness are often mutually exclusive properties in man-made structural materials, nature is full of examples of composite materials that combine these properties in a remarkable way through sophisticated multiscale architectures. Understanding the contributions of the different constituents to the energy dissipating toughening mechanisms active in these natural materials is crucial for the development of strong artificial composites with a high resistance to fracture. Here, we systematically study the influence of the polymer properties on the mechanics of nacre-like composites containing an intermediate fraction of mineral phase (57 vol%). To this end, we infiltrate ceramic scaffolds prepared by magnetically assisted slip casting (MASC) with monomers that are subsequently cured to yield three drastically different polymers: (i) poly(lauryl methacrylate) (PLMA), a soft and weak elastomer; (ii) poly(methyl methacrylate) (PMMA), a strong, stiff and brittle thermoplastic; and (iii) polyether urethane diacrylate-co-poly(2-hydroxyethyl methacrylate) (PUA-PHEMA), a tough polymer of intermediate strength and stiffness. By combining our experimental data with finite element modeling, we find that stiffer polymers can increase the strength of the composite by reducing stress concentrations in the inorganic scaffold. Moreover, infiltrating the scaffolds with tough polymers leads to composites with high crack initiation toughness KIC. An organic phase with a minimum strength and toughness is also required to fully activate the mechanisms programmed within the ceramic structure for a rising R-curve behavior. Our results indicate that a high modulus of toughness is a key parameter for the selection of polymers leading to strong and tough bioinspired nacre-like composites.

Production and properties of micro-cellulose reinforced thermoplastic starch

Science.gov (United States)

Kmetty, Á.; Karger-Kocsis, J.; Czigány, T.

2015-02-01

Thermoplastic starch (TPS)/micro-fibrillated cellulose (MFC) composites were prepared from maize starch with different amount of distilled water, glycerol and cellulose reinforcement. The components were homogenized by kneader and twin roll technique. The produced TPS and TPS-based polymer composites were qualified by static and dynamic mechanical tests and their morphology was analysed by microscopic techniques. The results showed that the amount of water and the order of the production steps control the properties of both the TPS and its MFC reinforced version. With increasing content of MFC the stiffness and strength of the TPS matrix increased, as expected. Microscopic inspection revealed that the TPS has a homogenous structure and the MFC is well dispersed therein when suitable preparation conditions were selected.

Creep of thermoplastic polyurethane reinforced with ozone functionalized carbon nanotubes

Directory of Open Access Journals (Sweden)

Z. Zhang

2012-09-01

Full Text Available This work focused on the mechanical behavior, especially creep resistance, of thermoplastic polyurethane (TPU filled with ozone-treated multi-walled carbon nanotubes (MWCNTs. It was found that the ozone functionalization of MWCNTs could improve their dispersion and interfacial adhesion to the TPU matrix as proved by scanning electron microscope and Raman spectrometer. It finally contributed to the enhancement of Young’s modulus and yield strength of TPU/MWCNT composites. Moreover, the creep resistance and recovery of MWCNT/TPU composites revealed a significant improvement by incorporating ozone functionalized MWCNTs. The strong interaction between the modified MWCNTs and TPU matrix would enhance the interfacial bonding and facilitate the load transfer, resulting in low creep strain and unrecovered strain.

Effects of Carbon Black Type on Breathable Butyl Rubber Membranes

National Research Council Canada - National Science Library

Threepopnatkul, P; Murphy, D; Mead, J; Zukas, W

2006-01-01

...) protective garments. The advantages of an electrospun crosslinked elastomer system, when compared to similarly prepared thermoplastics, are increased flexibility, durability, and chemical resistance...

Batch fabrication of optical actuators using nanotube–elastomer composites towards refreshable Braille displays

International Nuclear Information System (INIS)

Camargo, C J; Campanella, H; Torras, N; Zinoviev, K; Esteve, J; Marshall, J E; Terentjev, E M

2012-01-01

This paper reports an opto-actuable device fabricated using micro-machined silicon moulds. The actuating component of the device is made from a composite material containing carbon nanotubes (CNTs) embedded in a liquid crystal elastomer (LCE) matrix. We demonstrate the fabrication of a patterned LCE-CNT film by a combination of mechanical stretching and thermal cross-linking. The resulting poly-domain LCE-CNT film contains ‘blister-shaped’ mono-domain regions, which reversibly change their shape under light irradiation and hence can be used as dynamic Braille dots. We demonstrate that blisters with diameters of 1.0 and 1.5 mm, and wall thickness 300 µm, will mechanically contract under irradiation by a laser diode with optical power up to 60 mW. The magnitude of this contraction was up to 40 µm, which is more than 10% of their height in the ‘rest’ state. The stabilization time of the material is less than 6 s for both actuation and recovery. We also carried out preliminary tests on the repeatability of this photo-actuation process, observing no material or performance degradation. This manufacturing approach establishes a starting point for the design and fabrication of wide-area tactile actuators, which are promising candidates for the development of new Braille reading applications for the visually impaired. (paper)

Numerical tool for SMA material simulation: application to composite structure design

International Nuclear Information System (INIS)

Chemisky, Yves; Tahiri, Vanessa; Duval, Arnaud; Piotrowski, Boris; Ben Zineb, Tarak; Patoor, Etienne

2009-01-01

Composite materials based on shape memory alloys (SMA) have received growing attention over these last few years. In this paper, two particular morphologies of composites are studied. The first one is an SMA/elastomer composite in which a snake-like wire NiTi SMA is embedded into an elastomer ribbon. The second one is a commercial Ni 47 Ti 44 Nb 9 which presents elastic–plastic inclusions in an NiTi SMA matrix. In both cases, the design of such composites required the development of an SMA design tool, based on a macroscopic 3D constitutive law for NiTi alloys. Two different strategies are then applied to compute these composite behaviors. For the SMA/elastomer composite, the macroscopic behavior law is implemented in commercial FEM software, and for the Ni 47 Ti 44 Nb 9 a scale transition approach based on the Mori–Tanaka scheme is developed. In both cases, simulations are compared to experimental data

fs- and ns-laser processing of polydimethylsiloxane (PDMS) elastomer: Comparative study

Energy Technology Data Exchange (ETDEWEB)

Stankova, N.E., E-mail: nestankova@yahoo.com [Institute of Electronics, Bulgarian Academy of Sciences, 72 Tsarigradsko Shose, Sofia 1784 (Bulgaria); Atanasov, P.A.; Nedyalkov, N.N.; Stoyanchov, T.R. [Institute of Electronics, Bulgarian Academy of Sciences, 72 Tsarigradsko Shose, Sofia 1784 (Bulgaria); Kolev, K.N.; Valova, E.I.; Georgieva, J.S.; Armyanov, St.A. [Rostislaw Kaischew Institute of Physical Chemistry, Bulgarian Academy of Sciences, Acad. G. Bonchev Str., Block 11, Sofia 1113 (Bulgaria); Amoruso, S.; Wang, X.; Bruzzese, R. [CNR-SPIN, Dipartimento di Scienze Fisiche, Universita degli Studi di Napoli Federico II, Complesso Universitario di Monte S. Angelo, Via Cintia, I-80126 Napoli (Italy); Grochowska, K.; Śliwiński, G. [Photophysics Department, The Szewalski Institute, Polish Academy of Sciences, 14 Fiszera St., 80-231 Gdańsk (Poland); Baert, K.; Hubin, A. [Vrije Universiteit Brussels, Faculty of Engineering, Research group, SURF “Electrochemical and Surface Engineering” (Belgium); Delplancke, M.P.; Dille, J. [Université Libre de Bruxelles, Materials Engineering, Characterization, Synthesis and Recycling (Service 4MAT), Faculté des Sciences Appliquées, 1050 Brussels (Belgium)

2015-05-01

Highlights: • fs- and ns-laser (266 and 532 nm) processing of PDMS-elastomer, in air, is studied. • High definition tracks (on the PDMS-elastomer surface) for electrodes are produced. • Selective Pt or Ni metallization of the tracks is produced via electroless plating. • Irradiated and metallized tracks are characterized by μ-Raman spectrometry and SEM. • DC resistance of Pt and Ni tracks is always between 0.5 and 15 Ω/mm. - Abstract: Medical grade polydimethylsiloxane (PDMS) elastomer is a widely used biomaterial as encapsulation and/or as substrate insulator carrier for long term neural implants because of its remarkable properties. Femtosecond (λ = 263 and 527 nm) and nanosecond (266 and 532 nm) laser processing of PDMS-elastomer surface, in air, is investigated. The influence of different processing parameters, including laser wavelength, pulse duration, fluence, scanning speed and overlapping of the subsequent pulses, on the surface activation and the surface morphology are studied. High definition tracks and electrodes are produced. Remarkable alterations of the chemical composition and structural morphology of the ablated traces are observed in comparison with the native material. Raman spectra illustrate well-defined dependence of the chemical composition on the laser fluence, pulse duration, number of pulses and wavelength. An extra peak about ∼512–518 cm{sup −1}, assigned to crystalline silicon, is observed after ns- or visible fs-laser processing of the surface. In all cases, the intensities of Si−O−Si symmetric stretching at 488 cm{sup −1}, Si−CH{sub 3} symmetric rocking at 685 cm{sup −1}, Si−C symmetric stretching at 709 cm{sup −1}, CH{sub 3} asymmetric rocking + Si−C asymmetric stretching at 787 cm{sup −1}, and CH{sub 3} symmetric rocking at 859 cm{sup −1}, modes strongly decrease. The laser processed areas are also analyzed by SEM and optical microscopy. Selective Pt or Ni metallization of the laser processed

Skin-Inspired Hydrogel-Elastomer Composite with Application in a Moisture Permeable Prosthetic Limb Liner

Science.gov (United States)

Ruiz, Esteban

Recent advances in fields such as 3D printing, and biomaterials, have enabled the development of a moisture permeable prosthetic liner. This project demonstrates the feasibility of the invention by addressing the three primary areas of risk including the mechanical strength, the permeability, and the ability to manufacture. The key enabling technology which allows the liner to operate is the skin inspired hydrogel elastomer composite. The skin inspiration is reflected in the molecular arrangement of the double network of polymers which mimics collagen-elastin toughening in the natural epidermis. A custom formulation for a novel tough double network nanocomposite reinforced hydrogel was developed to improve manufacturability of the liner. The liner features this double network nanocomposite reinforced hydrogel as a permeable membrane which is reinforced on either side by perforated silicone layers manufactured by 3d printing assisted casting. Uniaxial compression tests were conducted on the individual hydrogels, as well as a representative sample of off the shelf prosthetic liners for comparison. Permeability testing was also done on the same set of materials and compared to literature values for traditional hydrogels. This work led to the manufacture of three generations of liner prototypes, with the second and third liner prototype being tested with human participants.

Patterning nonisometric origami in nematic elastomer sheets

Science.gov (United States)

Plucinsky, Paul; Kowalski, Benjamin A.; White, Timothy J.; Bhattacharya, Kaushik

Nematic elastomers dramatically change their shape in response to diverse stimuli including light and heat. In this paper, we provide a systematic framework for the design of complex three dimensional shapes through the actuation of heterogeneously patterned nematic elastomer sheets. These sheets are composed of \\textit{nonisometric origami} building blocks which, when appropriately linked together, can actuate into a diverse array of three dimensional faceted shapes. We demonstrate both theoretically and experimentally that: 1) the nonisometric origami building blocks actuate in the predicted manner, 2) the integration of multiple building blocks leads to complex multi-stable, yet predictable, shapes, 3) we can bias the actuation experimentally to obtain a desired complex shape amongst the multi-stable shapes. We then show that this experimentally realized functionality enables a rich possible design landscape for actuation using nematic elastomers. We highlight this landscape through theoretical examples, which utilize large arrays of these building blocks to realize a desired three dimensional origami shape. In combination, these results amount to an engineering design principle, which we hope will provide a template for the application of nematic elastomers to emerging technologies.

Voltage-stabilised elastomers with increased relative permittivity and high electrical breakdown strength by means of phase separating binary copolymer blends of silicone elastomers

DEFF Research Database (Denmark)

A Razak, Aliff Hisyam; Yu, Liyun; Skov, Anne Ladegaard

2017-01-01

Increased electrical breakdown strength and increased dielectric permittivity of silicone-based dielectric elastomers are achieved by means of the addition of so-called voltage-stabilisers prepared from PDMS–PPMS copolymers as well as PDMS–PEG copolymers in order to compensate for the negative...... effect of softness on electrical stability of silicone elastomers. The voltage-stabilised elastomer, incorporating a high-permittivity PDMS–PEG copolymer, possesses increased relative permittivity, high electrical breakdown strength, excellent network integrity and low dielectric loss and paves the way...

Dielectric Elastomers for Fluidic and Biomedical Applications

Science.gov (United States)

McCoul, David James

Dielectric elastomers have demonstrated tremendous potential as high-strain electromechanical transducers for a myriad of novel applications across all engineering disciplines. Because their soft, viscoelastic mechanical properties are similar to those of living tissues, dielectric elastomers have garnered a strong foothold in a plethora of biomedical and biomimetic applications. Dielectric elastomers consist of a sheet of stretched rubber, or elastomer, coated on both sides with compliant electrode materials; application of a voltage generates an electrostatic pressure that deforms the elastomer. They can function as soft generators, sensors, or actuators, and this last function is the focus of this dissertation. Many design configurations are possible, such as stacks, minimum energy structures, interpenetrating polymer networks, shape memory dielectric elastomers, and others; dielectric elastomers are already being applied to many fields of biomedicine. The first part of the original research presented in this dissertation details a PDMS microfluidic system paired with a dielectric elastomer stack actuator of anisotropically prestrained VHB(TM) 4910 (3M(TM)) and single-walled carbon nanotubes. These electroactive microfluidic devices demonstrated active increases in microchannel width when 3 and 4 kV were applied. Fluorescence microscopy also indicated an accompanying increase in channel depth with actuation. The cross-sectional area strains at 3 and 4 kV were approximately 2.9% and 7.4%, respectively. The device was then interfaced with a syringe pump, and the pressure was measured upstream. Linear pressure-flow plots were developed, which showed decreasing fluidic resistance with actuation, from 0.192 psi/(microL/min) at 0 kV, to 0.160 and 0.157 psi/(microL/min) at 3 and 4 kV, respectively. This corresponds to an ~18% drop in fluidic resistance at 4 kV. Active de-clogging was tested in situ with the device by introducing ~50 microm diameter PDMS microbeads and

Near-infrared light-controlled tunable grating based on graphene/elastomer composites

Science.gov (United States)

Wang, Fei; Jia, Shuhai; Wang, Yonglin; Tang, Zhenhua

2018-02-01

A near-infrared (nIR) light actuated tunable transmission optical grating based on graphene nanoplatelet (GNP)/polydimethylsiloxane (PDMS) and PDMS is proposed. A simple fabrication protocol is studied that allows integration of the grating with the actuation mechanism; both components are made from soft elastomers, and this ensure the tunability and the light-driven operation of the grating. The resulting grating structure demonstrates continuous period tunability of 2.7% under an actuation power density of 220 mW cm-2 within a period of 3 s and also demonstrates a time-independent characteristic. The proposed infrared activated grating can be developed for wireless remote light splitting in bio/chemical sensing and optical telecommunications applications.

Toughening elastomers with sacrificial bonds and watching them break.

Science.gov (United States)

Ducrot, Etienne; Chen, Yulan; Bulters, Markus; Sijbesma, Rint P; Creton, Costantino

2014-04-11

Elastomers are widely used because of their large-strain reversible deformability. Most unfilled elastomers suffer from a poor mechanical strength, which limits their use. Using sacrificial bonds, we show how brittle, unfilled elastomers can be strongly reinforced in stiffness and toughness (up to 4 megapascals and 9 kilojoules per square meter) by introducing a variable proportion of isotropically prestretched chains that can break and dissipate energy before the material fails. Chemoluminescent cross-linking molecules, which emit light as they break, map in real time where and when many of these internal bonds break ahead of a propagating crack. The simple methodology that we use to introduce sacrificial bonds, combined with the mapping of where bonds break, has the potential to stimulate the development of new classes of unfilled tough elastomers and better molecular models of the fracture of soft materials.

Disclosed dielectric and electromechanical properties of hydrogenated nitrile–butadiene dielectric elastomer

International Nuclear Information System (INIS)

Yang, Dan; Tian, Ming; Dong, Yingchao; Liu, Haoliang; Yu, Yingchun; Zhang, Liqun

2012-01-01

This paper presents a comprehensive study of the effects of acrylonitrile content, crosslink density and plasticization on the dielectric and electromechanical performances of hydrogenated nitrile–butadiene dielectric elastomer. It was found that by increasing the acrylonitrile content of hydrogenated nitrile–butadiene dielectric elastomer, the dielectric constant will be improved accompanied with a sharp decrease of electrical breakdown strength leading to a small actuated strain. At a fixed electric field, a high crosslink density increased the elastic modulus of dielectric elastomer, but it also enhanced the electrical breakdown strength leading to a high actuated strain. Adding a plasticizer into the dielectric elastomer decreased the dielectric constant and electrical breakdown strength slightly, but reduced the elastic modulus sharply, which was beneficial for obtaining a large strain at low electric field from the dielectric elastomer. The largest actuated strain of 22% at an electric field of 30 kV mm −1 without any prestrain was obtained. Moreover, the hydrogenated nitrile–butadiene dielectric actuator showed good history dependence. This proposed material has great potential to be an excellent dielectric elastomer. (paper)

An autonomously electrically self-healing liquid metal-elastomer composite for robust soft-matter robotics and electronics.

Science.gov (United States)

Markvicka, Eric J; Bartlett, Michael D; Huang, Xiaonan; Majidi, Carmel

2018-07-01

Large-area stretchable electronics are critical for progress in wearable computing, soft robotics and inflatable structures. Recent efforts have focused on engineering electronics from soft materials-elastomers, polyelectrolyte gels and liquid metal. While these materials enable elastic compliance and deformability, they are vulnerable to tearing, puncture and other mechanical damage modes that cause electrical failure. Here, we introduce a material architecture for soft and highly deformable circuit interconnects that are electromechanically stable under typical loading conditions, while exhibiting uncompromising resilience to mechanical damage. The material is composed of liquid metal droplets suspended in a soft elastomer; when damaged, the droplets rupture to form new connections with neighbours and re-route electrical signals without interruption. Since self-healing occurs spontaneously, these materials do not require manual repair or external heat. We demonstrate this unprecedented electronic robustness in a self-repairing digital counter and self-healing soft robotic quadruped that continue to function after significant damage.

Computational modelling of a thermoforming process for thermoplastic starch

Science.gov (United States)

Szegda, D.; Song, J.; Warby, M. K.; Whiteman, J. R.

2007-05-01

Plastic packaging waste currently forms a significant part of municipal solid waste and as such is causing increasing environmental concerns. Such packaging is largely non-biodegradable and is particularly difficult to recycle or to reuse due to its complex composition. Apart from limited recycling of some easily identifiable packaging wastes, such as bottles, most packaging waste ends up in landfill sites. In recent years, in an attempt to address this problem in the case of plastic packaging, the development of packaging materials from renewable plant resources has received increasing attention and a wide range of bioplastic materials based on starch are now available. Environmentally these bioplastic materials also reduce reliance on oil resources and have the advantage that they are biodegradable and can be composted upon disposal to reduce the environmental impact. Many food packaging containers are produced by thermoforming processes in which thin sheets are inflated under pressure into moulds to produce the required thin wall structures. Hitherto these thin sheets have almost exclusively been made of oil-based polymers and it is for these that computational models of thermoforming processes have been developed. Recently, in the context of bioplastics, commercial thermoplastic starch sheet materials have been developed. The behaviour of such materials is influenced both by temperature and, because of the inherent hydrophilic characteristics of the materials, by moisture content. Both of these aspects affect the behaviour of bioplastic sheets during the thermoforming process. This paper describes experimental work and work on the computational modelling of thermoforming processes for thermoplastic starch sheets in an attempt to address the combined effects of temperature and moisture content. After a discussion of the background of packaging and biomaterials, a mathematical model for the deformation of a membrane into a mould is presented, together with its

Generating Autoclave-Level Mechanical Properties with Out-of-Autoclave Thermoplastic Placement of Large Composite Aerospace Structures, Phase I

Data.gov (United States)

National Aeronautics and Space Administration — Out-of-autoclave thermoplastic tape/tow placement (TP-ATP) is nearing commercialization but suffers a moderate gap in mechanical properties compared with laminates...

Thermoplastic-thermosetting merged polyimides via furan-maleimide Diels–Alder polymerization

Directory of Open Access Journals (Sweden)

Yogesh S. Patel

2017-02-01

Full Text Available Novel thermoplastic-thermosetting merged polyimide system has been developed via Diels–Alder intermolecular polymerization of bisfuran namely, 2,5-bis(furan-2-ylmethylcarbamoyl terephthalic acid A with a series of bismaleimides B1–4. Thus obtained intermediate Diels–Alder adducts C1–4 were aromatized and imidized (i.e. cyclized through carboxylic and amide groups to afford thermoplastic-thermosetting merged polyimides D1–4. Bisfuran A was prepared by the condensation of pyromellitic dianhydride with furan-2-ylmethanamine and characterized by elemental, spectral, thermal and LCMS analyses. Synthesized Diels–Alder adducts C1–4 and polyimides D1–4 were characterized by elemental analysis, spectral features, number average molecular weight (Mn‾, degree of polymerization (DP and thermal analysis. To facilitate the correct structural assessment and to be able to verify the occurrence of the DA adducts and PIs, a model compound 4 was prepared from phthalic anhydride and furan-2-ylmethanamine in a similar way. FTIR spectral features of polyimides D1–4 were compared with model compound 4 and they were found to be quite identical. The ‘in situ' void-free glass fiber reinforced composites GFRC1–4 were prepared from the produced system and characterized by chemical, mechanical and electrical analyses. All the composites showed good mechanical, electrical and thermal properties and good resistance to organic solvents and mineral acids.

Development of glass fibre reinforced composites using microwave heating technology

Science.gov (United States)

Köhler, T.; Vonberg, K.; Gries, T.; Seide, G.

2017-10-01

Fibre reinforced composites are differentiated by the used matrix material (thermoplastic versus duroplastic matrix) and the level of impregnation. Thermoplastic matrix systems get more important due to their suitability for mass production, their good shapeability and their high impact resistance. A challenge in the processing of these materials is the reduction of the melt flow paths of the thermoplastic matrix. The viscosity of molten thermoplastic material is distinctly higher than the viscosity of duroplastic material. An approach to reduce the flow paths of the thermoplastic melt is given by a commingling process. Composites made from commingling hybrid yarns consist of thermoplastic and reinforcing fibres. Fabrics made from these hybrid yarns are heated and consolidated by the use of heat pressing to form so called organic sheets. An innovative heating system is given by microwaves. The advantage of microwave heating is the volumetric heating of the material, where the energy of the electromagnetic radiation is converted into thermal energy inside the material. In this research project microwave active hybrid yarns are produced and examined at the Institute for Textile Technology of RWTH Aachen University (ITA). The industrial research partner Fricke und Mallah Microwave Technology GmbH, Peine, Germany develops an innovative pressing systems based on a microwave heating system. By implementing the designed microwave heating technology into an existing heat pressing process, FRTCs are being manufactured from glass and nanomodified polypropylene fibre woven fabrics. In this paper the composites are investigated for their mechanical and optical properties.

Thermal tuning of a silicon photonic crystal cavity infilled with an elastomer

NARCIS (Netherlands)

Erdamar, A.K.; Van Leest, M.M.; Picken, S.J.; Caro, J.

2011-01-01

Thermal tuning of the transmission of an elastomer infilled photonic crystal cavity is studied. An elastomer has a thermal expansion-induced negative thermo-optic coefficient that leads to a strong decrease of the refractive index upon heating. This property makes elastomer highly suitable for

Metal and elastomer seal tests for accelerator applications

International Nuclear Information System (INIS)

Welch, K.M.; McIntyre, G.T.; Tuozzolo, J.E.; Skelton, R.; Pate, D.J.; Gill, S.M.

1989-01-01

The vacuum system of the Alternating Gradient Synchrotron (AGS) at Brookhaven National Laboratory has more than a thousand metal vacuum seals. Also, numerous elastomer seals are used throughout the AGS to seal large beam component chambers. An accelerator upgrade program is being implemented to reduce the AGS operating pressure by x100 and improve the reliability of the vacuum system. This paper describes work in progress on metal and elastomer vacuum seals to help meet those two objectives. Tests are reported on the sealing properties of a variety of metal seals used on different sealing surfaces. Results are also given on reversible sorption properties of certain elastomers. 16 refs., 6 figs., 4 tabs

Finite deformation of incompressible fiber-reinforced elastomers: A computational micromechanics approach

Science.gov (United States)

Moraleda, Joaquín; Segurado, Javier; LLorca, Javier

2009-09-01

The in-plane finite deformation of incompressible fiber-reinforced elastomers was studied using computational micromechanics. Composite microstructure was made up of a random and homogeneous dispersion of aligned rigid fibers within a hyperelastic matrix. Different matrices (Neo-Hookean and Gent), fibers (monodisperse or polydisperse, circular or elliptical section) and reinforcement volume fractions (10-40%) were analyzed through the finite element simulation of a representative volume element of the microstructure. A successive remeshing strategy was employed when necessary to reach the large deformation regime in which the evolution of the microstructure influences the effective properties. The simulations provided for the first time "quasi-exact" results of the in-plane finite deformation for this class of composites, which were used to assess the accuracy of the available homogenization estimates for incompressible hyperelastic composites.

Role of catalysis in sustainable production of synthetic elastomers

Indian Academy of Sciences (India)

productions, the impact of synthetic elastomer business cannot be overlooked. The need of ... Keywords. Elastomers; catalysis; tyres and automobiles; mechanism; manufacturing process. 1. ..... level fractional factorial design model was also developed to ..... Polybutadiene can be manufactured by a number of pro- cesses ...

Effect of fibre treatments on tensile properties of ethylene vinyl acetate/natural rubber/mengkuang leaf fibre (EVA/NR/MLF) thermoplastic elastomer composites

Science.gov (United States)

Hashim, Faiezah; Ismail, Hanafi; Rusli, Arjulizan

2017-07-01

Nowadays, a great attention has been dedicated to natural fibers as reinforcement for polymer composites. Natural fibers, compared to glass fibers, exhibit better mechanical properties, such as stiffness, impact strength, flexibility and modulus. However, certain drawbacks, such as the incompatibility between fibers and polymer matrices, the tendency to form aggregates during processing and the poor resistance to moisture, reduce the use of these natural fibers as reinforcements in polymers. Several treatments and modifications are being used to improve the adhesion between fibre and matrix. In this work, the effect of bleaching treatments using hydrogen peroxide in the Mengkuang leaf fibre (MLF) was evaluated on tensile properties of Ethylene Vinyl Acetate (EVA)/Natural Rubber (NR)/MLF composites. Treated MLF were mixed with the EVA/NR blend in Haake internal mixer at 120 °C and rotor speed of 50 rpm for 10 minutes. Fibre morphology and the fibre/matrix interface ware further characterized by scanning electron microscopy (SEM). The tensile strength was increased by about 8% as compared to the composites with untreated fibers. The increased adhesion between fiber and matrix was also observed by SEM. Thus, EVA/NR/MLF composites reinforced with the treated fibres exhibited better tensile properties than untreated EVA/NR/MLF composites.

Manufacturing of a REBCO racetrack coil using thermoplastic resin aiming at Maglev application

International Nuclear Information System (INIS)

Mizuno, Katsutoshi; Ogata, Masafumi; Hasegawa, Hitoshi

2015-01-01

Highlights: • We propose a novel REBCO coil structure which applies thermoplastic resin. • The thermoplastic resin bonds the coil winding and cooling plates. • The adhesiveness of the resin is strong enough to withstand the thermal stress. • The thermoplastic resin does not cause the degradation because of its high viscosity. • We successfully made a full-scale racetrack REBCO coil with the thermoplastic resin. - Abstract: The REBCO coated conductor is a promising technology for the Maglev application in terms of its high critical temperature. The operating temperature of the on-board magnets can be around 40–50 K with the coated conductor. The REBCO coils are cooled by cryocoolers directly, and hence the thermal design of the REBCO coils significantly changes from that of LTS coils. We have developed a novel REBCO coil structure using thermoplastic resin. The coil is not impregnated and the thermoplastic resin is used to bond the coil winding and the heat transfer members, e.g. copper and aluminum plates. The viscosity of the thermoplastic resin is high enough for the thermoplastic resin not to permeate between the turns in the coil. Therefore, the thermal stress does not occur and the risk of degradation is removed. This paper contains the following three topics. First, the thermal resistance of the thermoplastic resin was measured at cryogenic temperature. Then, a small round REBCO coil was experimentally produced. It has been confirmed that the thermoplastic resin does not cause the degradation and, the adhesion between the coil winding and copper plates withstands the thermal stress. Finally, we successfully produced a full-scale racetrack REBCO coil applying the coil structure with the thermoplastic resin.

Manufacturing of a REBCO racetrack coil using thermoplastic resin aiming at Maglev application

Energy Technology Data Exchange (ETDEWEB)

Mizuno, Katsutoshi, E-mail: mizuno.katsutoshi.14@rtri.or.jp; Ogata, Masafumi; Hasegawa, Hitoshi

2015-11-15

Highlights: • We propose a novel REBCO coil structure which applies thermoplastic resin. • The thermoplastic resin bonds the coil winding and cooling plates. • The adhesiveness of the resin is strong enough to withstand the thermal stress. • The thermoplastic resin does not cause the degradation because of its high viscosity. • We successfully made a full-scale racetrack REBCO coil with the thermoplastic resin. - Abstract: The REBCO coated conductor is a promising technology for the Maglev application in terms of its high critical temperature. The operating temperature of the on-board magnets can be around 40–50 K with the coated conductor. The REBCO coils are cooled by cryocoolers directly, and hence the thermal design of the REBCO coils significantly changes from that of LTS coils. We have developed a novel REBCO coil structure using thermoplastic resin. The coil is not impregnated and the thermoplastic resin is used to bond the coil winding and the heat transfer members, e.g. copper and aluminum plates. The viscosity of the thermoplastic resin is high enough for the thermoplastic resin not to permeate between the turns in the coil. Therefore, the thermal stress does not occur and the risk of degradation is removed. This paper contains the following three topics. First, the thermal resistance of the thermoplastic resin was measured at cryogenic temperature. Then, a small round REBCO coil was experimentally produced. It has been confirmed that the thermoplastic resin does not cause the degradation and, the adhesion between the coil winding and copper plates withstands the thermal stress. Finally, we successfully produced a full-scale racetrack REBCO coil applying the coil structure with the thermoplastic resin.

Silicone elastomers with aromatic voltage stabilizers

DEFF Research Database (Denmark)

A Razak, Aliff Hisyam; Skov, Anne Ladegaard

of electron-trapping by aromatic compounds grafted to silicone backbones in a crosslinked PDMS is illustrated in Fig. 1. The electrical breakdown strength, the storage modulus and the loss modulus of the elastomer were investigated, as well as the excitation energy from the collision between electron carriers...... and benzene rings in PDMS-PPMS copolymer was measured by UV-vis spectroscopy. The developed elastomers were inherently soft with enhanced electrical breakdown strength due to delocalized pi-electrons of aromatic rings attached to the silicone backbone. The dielectric relative permittivity of PDMS...

Poly (ricinoleic acid) based novel thermosetting elastomer.

Science.gov (United States)

Ebata, Hiroki; Yasuda, Mayumi; Toshima, Kazunobu; Matsumura, Shuichi

2008-01-01

A novel bio-based thermosetting elastomer was prepared by the lipase-catalyzed polymerization of methyl ricinoleate with subsequent vulcanization. Some mechanical properties of the cured carbon black-filled polyricinoleate compounds were evaluated as a thermosetting elastomer. It was found that the carbon black-filled polyricinoleate compounds were readily cured by sulfur curatives to produce a thermosetting elastomer that formed a rubber-like sheet with a smooth and non-sticky surface. The curing behaviors and mechanical properties were dependent on both the molecular weight of the polyricinoleate and the amount of the sulfur curatives. Cured compounds consisting of polyricinoleate with a molecular weight of 100,800 showed good mechanical properties, such as a hardness of 48 A based on the durometer A measurements, a tensile strength at break of 6.91 MPa and an elongation at break of 350%.

Graphene-based polymer nanocomposites in electronics

CERN Document Server

Sadasivuni, Kishor Kumar; Kim, Jaehwan

2015-01-01

This book covers graphene reinforced polymers, which are useful in electronic applications, including electrically conductive thermoplastics composites, thermosets and elastomers. It systematically introduces the reader to fundamental aspects and leads over to actual applications, such as sensor fabrication, electromagnetic interference shielding, optoelectronics, superconductivity, or memory chips. The book also describes dielectric and thermal behaviour of graphene polymer composites - properties which are essential to consider for the fabrication and production of these new electronic materials. The contributions in this book critically discuss the actual questions in the development and applications of graphene polymer composites. It will thus appeal to chemists, physicists, materials scientists as well as nano technologists, who are interested in the properties of graphene polymer composites.

Constitutive modelling of creep in a long fiber random glass mat thermoplastic composite

Science.gov (United States)

Dasappa, Prasad

The primary objective of this proposed research is to characterize and model the creep behaviour of Glass Mat Thermoplastic (GMT) composites under thermo-mechanical loads. In addition, tensile testing has been performed to study the variability in mechanical properties. The thermo-physical properties of the polypropylene matrix including crystallinity level, transitions and the variation of the stiffness with temperature have also been determined. In this work, the creep of a long fibre GMT composite has been investigated for a relatively wide range of stresses from 5 to 80 MPa and temperatures from 25 to 90°C. The higher limit for stress is approximately 90% of the nominal tensile strength of the material. A Design of Experiments (ANOVA) statistical method was applied to determine the effects of stress and temperature in the random mat material which is known for wild experimental scatter. Two sets of creep tests were conducted. First, preliminary short-term creep tests consisting of 30 minutes creep followed by recovery were carried out over a wide range of stresses and temperatures. These tests were carried out to determine the linear viscoelastic region of the material. From these tests, the material was found to be linear viscoelastic up-to 20 MPa at room temperature and considerable non-linearities were observed with both stress and temperature. Using Time-Temperature superposition (TTS) a long term master curve for creep compliance for up-to 185 years at room temperature has been obtained. Further, viscoplastic strains were developed in these tests indicating the need for a non-linear viscoelastic viscoplastic constitutive model. The second set of creep tests was performed to develop a general non-linear viscoelastic viscoplastic constitutive model. Long term creep-recovery tests consisting of 1 day creep followed by recovery has been conducted over the stress range between 20 and 70 MPa at four temperatures: 25°C, 40°C, 60°C and 80°C. Findley's model

Improved reliability, maintainability and safety through elastomer upgrading

International Nuclear Information System (INIS)

Wensel, R.; Wittich, K.C.

1995-01-01

Equipment in nuclear plants has historically contained whatever elastomer each component supplier traditionally used for corresponding non-nuclear service. The resulting proliferation of elastomer compounds, many of which are far from optimal for the service conditions (e.g., pressure, temperature, radiation, etc.), has multiplied the costs to provide station reliability, maintainability and safety. Cost-effective improvements are being achieved in CANDU plants by upgrading and standardizing on a handful of high performing elastomer compounds. These upgraded materials offer significant gains in service life over the materials they replace (often by factors of 2 or more). This rationalization of elastomer compounds also facilitates the EQ process for safety-related equipment. Detailed test data on aging is currently being generated for these specific elastomers, encompassing the conditions and media (air, water, oil) common in CANDU service. Two key elements characterize this testing. First, each result is specific to the compound used in the test, and second, it is specific to the tested failure mode (e.g., compression set, extrusion, fracture, etc.). Having fewer, but more thoroughly tested compounds, avoids the penalty (associated with poorly characterized materials) of having to replace parts prematurely because of conservatism, while maintaining safe, reliable service. This paper provides an overview of this approach covering: the benefits of compound rationalization; and the how and why of establishing relevant failure criteria; appropriate quality assurance to maintain EQ; procurement, storage and handling guidelines; and monitoring and predicting in-service degradation. (author)

Frequency and temperature dependence of high damping elastomers

International Nuclear Information System (INIS)

Kulak, R.F.; Hughes, T.H.

1993-01-01

High damping steel-laminated elastomeric seismic isolation bearings are one of the preferred devices for isolating large buildings and structures. In the US, the current reference design for the Advanced Liquid Metal Reactor (ALMR) uses laminated bearings for seismic isolation. These bearings are constructed from alternating layers of high damping rubber and steel plates. They are typically designed for shear strains between 50 and 100% and are expected to sustain two to three times these levels for beyond design basis loading conditions. Elastomeric bearings are currently designed to provide a system frequency between 0.4 and 0.8 Hz and expected to operate between -20 and 40 degrees Centigrade. To assure proper performance of isolation bearings, it is necessary to characterize the elastomer's response under expected variations of frequency and temperature. The dynamic response of the elastomer must be characterized within the frequency range that spans the bearing acceptance test frequency, which may be as low as 0.005 Hz, and the design frequency. Similarly, the variation in mechanical characteristics of the elastomer must be determined over the design temperature range, which is between -20 and 40 degrees Centigrade. This paper reports on (1) the capabilities of a testing facility at ANL for testing candidate elastomers, (2) the variation with frequency and temperature of the stiffness and damping of one candidate elastomer, and (3) the effect of these variations on bearing acceptance testing criteria and on the choice of bearing design values for stiffness and damping

Sifat fisika dan analisis gugus fungsi karet seal o-ring dari bahan termoplastik elastomer nitrile butadiene rubber (NBR dan polyvinyl chloride (PVC

Directory of Open Access Journals (Sweden)

Arum Yuniari

2013-06-01

Full Text Available The purpose of this research was to determine the physical properties and functional groups on O-ring rubber seals made of thermoplastic elastomers blend NBR and PVC. Composition of the NBR / PVC were successively varied : 90/10; 85/15; 80/20; 75/25; 70/30 and 65/35 phr. Mixing process between NBR/PVC with additive used a two roll mill within a temperature of 60º - 80 ºC, the vulcanization process used a hydraulic press at a temperature of 170 oC and pressure of 150 kg/cm2. The physical properties were evaluated including tensile strength, elongation at break, hardness, before and after aging, hardness after immersion in isooctane and swelling while analysis of functional groups was also carried out by method of Fourier Transform Infrared Spectrophotometer (FTIR. The result of the best vulcanized was characterized by tensile strength 188.93 kg/cm2, the change of tensile strength after aging 2.50%, elongation at break of 400%, the change of elongation at break after aging was 12.5%, hardness 75 shore A, the change of hardness after aging 0%, the change of hardness after immersion in isooctane 1.3%, swelling 0.8% and functional group of vulcanisate was indicated by new peak (OH at wave band of 3468 cm-1. Those formula met the requirements of the technical specifications of ASTM D 2000 seal O-ring.

Chapter 13:Wood/Nonwood Thermoplastic Composites

Science.gov (United States)

Craig M. Clemons; Roger M. Rowell; David Plackett; B. Kristoffer Segerholm

2013-01-01

Composites made from wood, other biomass resources and polymers have existed for a long time but the nature of many of these composites has changed in recent decades. Wood-thermoset composites date to the early 1900s. "Thermosets" or thermosetting polymers are plastics that, once cured, cannot be remelted by heating. These include cured resins such as epoxies...

STIR: Redox-Switchable Olefin Polymerization Catalysis: Electronically Tunable Ligands for Controlled Polymer Synthesis

Science.gov (United States)

2013-03-28

production of polyethylene (PE) and polypropylene (PP) topped 53 billion pounds in 2011.1 This extreme demand has ensured that olefin polymerization...is an ideal starting monomer as it is a liquid at room temperature facilitating rapid screening and data collection without the need for cumbersome...elastomers, binders, thermoplastic elastomers, rheology modifiers, permeation selective membranes, and high strength, light-weight structural materials

Toxicological Implications of Released Particulate Matter during Thermal Decomposition of Nano-Enabled Thermoplastics.

Science.gov (United States)

Watson-Wright, Christa; Singh, Dilpreet; Demokritou, Philip

2017-01-01

Nano-enabled thermoplastics are part of the growing market of nano-enabled products (NEPs) that have vast utility in several industries and consumer goods. The use and disposal of NEPs at their end of life has raised concerns about the potential release of constituent engineered nanomaterials (ENMs) during thermal decomposition and their impact on environmental health and safety. To investigate this issue, industrially relevant nano-enabled thermoplastics including polyurethane, polycarbonate, and polypropylene containing carbon nanotubes (0.1 and 3% w/v, respectively), polyethylene containing nanoscale iron oxide (5% w/v), and ethylene vinyl acetate containing nanoscale titania (2 and 5% w/v) along with their pure thermoplastic matrices were thermally decomposed using the recently developed lab based Integrated Exposure Generation System (INEXS). The life cycle released particulate matter (called LCPM) was monitored using real time instrumentation, size fractionated, sampled, extracted and prepared for toxicological analysis using primary small airway epithelial cells to assess potential toxicological effects. Various cellular assays were used to assess reactive oxygen species and total glutathione as measurements of oxidative stress along with mitochondrial function, cellular viability, and DNA damage. By comparing toxicological profiles of LCPM released from polymer only (control) with nano-enabled LCPM, potential nanofiller effects due to the use of ENMs were determined. We observed associations between NEP properties such as the percent nanofiller loading, host matrix, and nanofiller chemical composition and the physico-chemical properties of released LCPM, which were linked to biological outcomes. More specifically, an increase in percent nanofiller loading promoted a toxicological response independent of increasing LCPM dose. Importantly, differences in host matrix and nanofiller composition were shown to enhance biological activity and toxicity of LCPM

Microwave Induced Welding of Carbon Nanotube-Thermoplastic Interfaces for Enhanced Mechanical Strength of 3D Printed Parts

Science.gov (United States)

Sweeney, Charles; Lackey, Blake; Saed, Mohammad; Green, Micah

Three-dimensional (3D) printed parts produced by fused-filament fabrication of a thermoplastic polymer have become increasingly popular at both the commercial and consumer level. The mechanical integrity of these rapid-prototyped parts however, is severely limited by the interfillament bond strength between adjacent extruded layers. In this report we propose for the first time a method for welding thermoplastic interfaces of 3D printed parts using the extreme heating response of carbon nanotubes (CNTs) to microwave energy. To achieve this, we developed a coaxial printer filament with a pure polylactide (PLA) core and a CNT composite sheath. This produces parts with a thin electrically percolating network of CNTs at the interfaces between adjacent extruded layers. These interfaces are then welded together upon microwave irradiation at 2.45GHz. Our patent-pending method has been shown to increase the tensile toughness by 1000% and tensile strength by 35%. We investigated the dielectric properties of the PLA/CNT composites at microwave frequencies and performed in-situ microwave thermometry using a forward-looking infrared (FLIR) camera to characterize the heating response of the PLA/CNT composites upon microwave irradiation.

Variation of mechanical and thermal properties of the thermoplastics reinforced with natural fibers by electron beam processing

Energy Technology Data Exchange (ETDEWEB)

Kim, Sok Won [Department of Physics, University of Ulsan, Ulsan 680 749 (Korea, Republic of)], E-mail: sokkim@ulsan.ac.kr; Oh, Seungmin; Lee, Kyuse [Ilkwang Co. Ltd. 1178-6 Goyon-ri, Ungchon-mueon, Ulju-gun 689 871 (Korea, Republic of)

2007-11-15

With restrictions for environmental protection being strengthened, the thermoplastics reinforced with natural fibers (NFs) such as jute, kenaf, flax, etc., appeared as an automobile interior material instead of the chemical plastics. Regardless of many advantages, one shortcoming is the deformation after being formed in high temperature of about 200 deg. C, caused by the poor adhesion between the natural fibers and thermoplastics. Also, the energy saving in connection with car air-conditioning becomes very important. In this study, the thermal conductivity, tensile strength, and deformation of several kinds of thermoplastic composites composing of 50% polypropylene (PP) and 50% natural fiber irradiated by the electron beam (energy: 0.5 MeV, dose: 0-20 kGy) were measured. The length and thickness of PP and NF are 80{+-}10 mm and 40-120 {mu}m, respectively. The results show that the thermal conductivity and the tensile strength changed and became minimum when the dose of electron beam is 10 kGy, and the deformation after the thermal cycle were reduced by the electron beam.

Electromechanical response of silicone dielectric elastomers

Science.gov (United States)

Cârlescu, V.; Prisăcaru, G.; Olaru, D.

2016-08-01

This paper presents an experimental technique to investigate the electromechanical properties of silicone dielectric elastomers actuated with high DC electric fields. A non-contact measurement technique is used to capture and monitor the thickness strain (contraction) of a circular film placed between two metallic disks electrodes. Two active fillers such as silica (10, 15 and 30 wt%) and barium titanate (5 and 15 wt%) were incorporated in order to increase the actuation performance. Thickness strain was measured at HV stimuli up to 4.5 kV and showed a quadratic dependence against applied electric field indicating that the induced strain is triggered by the Maxwell effect and/or electrostriction phenomenon as reported in literature. The actuation process evidences a rapid contraction upon HV activation and a slowly relaxation when the electrodes are short-circuit due to visco-elastic nature of elastomers. A maximum of 1.22 % thickness strain was obtained at low actuating field intensity (1.5 V/pm) comparable with those reported in literature for similar dielectric elastomer materials.

Applications of pressure-sensitive dielectric elastomer sensors

Science.gov (United States)

Böse, Holger; Ocak, Deniz; Ehrlich, Johannes

2016-04-01

Dielectric elastomer sensors for the measurement of compression loads with high sensitivity are described. The basic design of the sensors exhibits two profiled surfaces between which an elastomer film is confined. All components of the sensor were prepared with silicone whose stiffness can be varied in a wide range. Depending on details of the sensor design, various effects contribute to the enhancement of the capacitance. The intermediate elastomer film is stretched upon compression and electrode layers on the elastomer profiles and in the elastomer film approach each other. Different designs of the pressure sensor give rise to very different sensor characteristics in terms of the dependence of electric capacitance on compression force. Due to their inherent flexibility, the pressure sensors can be used on compliant substrates such as seats or beds or on the human body. This gives rise to numerous possible applications. The contribution describes also some examples of possible sensor applications. A glove was equipped with various sensors positioned at the finger tips. When grabbing an object with the glove, the sensors can detect the gripping forces of the individual fingers with high sensitivity. In a demonstrator of the glove equipped with seven sensors, the capacitances representing the gripping forces are recorded on a display. In another application example, a lower limb prosthesis was equipped with a pressure sensor to detect the load on the remaining part of the leg and the load is displayed in terms of the measured capacitance. The benefit of such sensors is to detect an eventual overload in order to prevent possible pressure sores. A third example introduces a seat load sensor system based on four extended pressure sensor mats. The sensor system detects the load distribution of a person on the seat. The examples emphasize the high performance of the new pressure sensor technology.

Fibre reinforced composites '84; Proceedings of the International Conference, University of Liverpool, England, April 3-5, 1984

Energy Technology Data Exchange (ETDEWEB)

1984-01-01

Among the topics discussed are phenolic resin matrix composites for high temperature and fire-exposure applications, novel resins for fiber-reinforced composite productivity improvement, the use of engineering textiles for mechanical property improvement in composites, the significance of aramid fiber reinforcement in composites, the energy absorption properties of Sheet Metal Compounds (SMCs) under crash conditions, and SMC impact behavior variations with temperature. Also covered are CFRP applications in high performance structures, composite helicopter main rotor blade technology, composite vehicular leaf springs, carbon fiber-reinforced thermoplastics, filament winding development status, the injection processing of fiber-reinforced thermoplastics, civil aircraft composite structure certification, composite radomes, design procedures for short fiber-reinforced thermoplastics, the strength limitations of mechanically fastened lap joints, environmental fatigue and creep in glass-reinforced materials, the effects of moisture on high performance laminates, the environmental behavior of SMC, and corrugated composites.

Giant, Voltage-Actuated Deformation of a Dielectric Elastomer under Dead Load

OpenAIRE

Huang, Jiangshui; Li, Tiefeng; Foo, Choon Chiang; Clarke, David R.; Zhu, Jian; Suo, Zhigang

2012-01-01

Far greater voltage-actuated deformation is achievable for a dielectric elastomer under equal-biaxial dead load than under rigid constraint usually employed. Areal strains of 488% are demonstrated. The dead load suppresses electric breakdown, enabling the elastomer to survive the snap-through electromechanical instability. The breakdown voltage is found to increase with the voltage ramp rate. A nonlinear model for viscoelastic dielectric elastomers is developed and shown to be consistent with...

Rotation of magnetic particles inside the polymer matrix of magnetoactive elastomers with a hard magnetic filler

Energy Technology Data Exchange (ETDEWEB)

Stepanov, G.V., E-mail: gstepanov@mail.ru [State Scientific Research Institute of Chemistry and Technology of Organoelement Compounds, 105118 Moscow (Russian Federation); Borin, D.Yu. [TU Dresden, Magnetofluiddynamics, Measuring and Automation Technology, Dresden 01062 (Germany); Storozhenko, P.A. [State Scientific Research Institute of Chemistry and Technology of Organoelement Compounds, 105118 Moscow (Russian Federation)

2017-06-01

We propose the results of research on the magnetic properties of magnetoactive elastomers containing particles of a hard magnetic filler. According to our understanding, the mechanism of re-magnetizing of the composite is based on two competing processes, being the re-magnetizing of the magnetic filler and mechanical rotation of particles inside of the polymer matrix.

Active vibration isolation platform on base of magnetorheological elastomers

Energy Technology Data Exchange (ETDEWEB)

Mikhailov, Valery P., E-mail: mikhailov@bmstu.ru; Bazinenkov, Alexey M.

2017-06-01

The article describes the active vibration isolation platform on base of magnetorheological (MR) elastomers. An active damper based on the MR elastomers can be used as an actuator of micro- or nanopositioning for a vibroinsulated object. The MR elastomers give such advantages for active control of vibration as large range of displacements (up to 1 mm), more efficient absorption of the vibration energy, possibility of active control of amplitude-frequency characteristics and positioning with millisecond response speed and nanometer running accuracy. The article presents the results of experimental studies of the most important active damper parameters. Those are starting current, transient time for stepping, transmission coefficient of the vibration displacement amplitude.

Suppression of electromechanical instability in fiber-reinforced dielectric elastomers

Directory of Open Access Journals (Sweden)

Rui Xiao

2016-03-01

Full Text Available The electromechanical instability of dielectric elastomers has been a major challenge for the application of this class of active materials. In this work, we demonstrate that dielectric elastomers filled with soft fiber can suppress the electromechanical instability and achieve large deformation. Specifically, we developed a constitutive model to describe the dielectric and mechanical behaviors of fiber-reinforced elastomers. The model was applied to study the influence of stiffness, nonlinearity properties and the distribution of fiber on the instability of dielectric membrane under an electric field. The results show that there exists an optimal fiber distribution condition to achieve the maximum deformation before failure.

Multi-scale thermal stability of a hard thermoplastic protein-based material

Science.gov (United States)

Latza, Victoria; Guerette, Paul A.; Ding, Dawei; Amini, Shahrouz; Kumar, Akshita; Schmidt, Ingo; Keating, Steven; Oxman, Neri; Weaver, James C.; Fratzl, Peter; Miserez, Ali; Masic, Admir

2015-09-01

Although thermoplastic materials are mostly derived from petro-chemicals, it would be highly desirable, from a sustainability perspective, to produce them instead from renewable biopolymers. Unfortunately, biopolymers exhibiting thermoplastic behaviour and which preserve their mechanical properties post processing are essentially non-existent. The robust sucker ring teeth (SRT) from squid and cuttlefish are one notable exception of thermoplastic biopolymers. Here we describe thermoplastic processing of squid SRT via hot extrusion of fibres, demonstrating the potential suitability of these materials for large-scale thermal forming. Using high-resolution in situ X-ray diffraction and vibrational spectroscopy, we elucidate the molecular and nanoscale features responsible for this behaviour and show that SRT consist of semi-crystalline polymers, whereby heat-resistant, nanocrystalline β-sheets embedded within an amorphous matrix are organized into a hexagonally packed nanofibrillar lattice. This study provides key insights for the molecular design of biomimetic protein- and peptide-based thermoplastic structural biopolymers with potential biomedical and 3D printing applications.

High-cycle electromechanical aging of dielectric elastomer actuators with carbon-based electrodes

Science.gov (United States)

de Saint-Aubin, C. A.; Rosset, S.; Schlatter, S.; Shea, H.

2018-07-01

We present high-cycle aging tests of dielectric elastomer actuators (DEAs) based on silicone elastomers, reporting on the time-evolution of actuation strain and of electrode resistance over millions of cycles. We compare several types of carbon-based electrodes, and for the first time show how the choice of electrode has a dramatic influence on DEA aging. An expanding circle DEA configuration is used, consisting of a commercial silicone membrane with the following electrodes: commercial carbon grease applied manually, solvent-diluted carbon grease applied by stamping (pad printing), loose carbon black powder applied manually, carbon black powder suspension applied by inkjet-printing, and conductive silicone-carbon composite applied by stamping. The silicone-based DEAs with manually applied carbon grease electrodes show the shortest lifetime of less than 105 cycles at 5% strain, while the inkjet-printed carbon powder and the stamped silicone-carbon composite make for the most reliable devices, with lifetimes greater than 107 cycles at 5% strain. These results are valid for the specific dielectric and electrode configurations that were tested: using other dielectrics or electrode formulations would lead to different lifetimes and failure modes. We find that aging (as seen in the change in resistance and in actuation strain versus cycle number) is independent of the actuation frequency from 10 Hz to 200 Hz, and depends on the total accumulated time the DEA spends in an actuated state.

Thermoplastic starch/ethylene vinyl alcohol/forsterite nanocomposite as a candidate material for bone tissue engineering

Energy Technology Data Exchange (ETDEWEB)

Mahdieh, Zahra [Polymeric Materials Research Group (PMRG), Department of Materials Science and Engineering, Sharif University of Technology, Tehran, P.O. Box 11155-9466 (Iran, Islamic Republic of); Bagheri, Reza, E-mail: rezabagh@sharif.edu [Polymeric Materials Research Group (PMRG), Department of Materials Science and Engineering, Sharif University of Technology, Tehran, P.O. Box 11155-9466 (Iran, Islamic Republic of); Eslami, Masoud; Amiri, Mohammad [Polymeric Materials Research Group (PMRG), Department of Materials Science and Engineering, Sharif University of Technology, Tehran, P.O. Box 11155-9466 (Iran, Islamic Republic of); Shokrgozar, Mohammad Ali; Mehrjoo, Morteza [National Cell Bank of Iran, Pasteur Institute of Iran, Tehran (Iran, Islamic Republic of)

2016-12-01

Recently, biodegradable polymers such as starch based blends have been well renowned in the biomedical field. Studies have considered them suitable for bone scaffolds, bone cements, tissue engineering scaffolds, drug delivery systems and hydrogels. The aim of this study was to synthesize nanocomposite biomaterial consisting a blend of thermoplastic starch and ethylene vinyl alcohol as the polymer matrix, and nano-structured forsterite as the ceramic reinforcing phase for bone tissue engineering applications. Furthermore, vitamin E was applied as a thermal stabilizer during melt compounding. Extrusion and injection molding were incorporated for melt blending and shaping of samples, respectively. With blending thermoplastic starch and ethylene vinyl alcohol, some properties of thermoplastic starch such as degradation rate and water absorption were modified. In addition, using nanoforsterite as the ceramic reinforcing phase resulted in the improvement of mechanical and biological traits. The addition of nanoforsterite decreased the weight loss of the thermoplastic starch and ethylene vinyl alcohol blend in simulated body fluid. Moreover, this addition modified the pH in the MTT (methyl thiazolyl tetrazolium) assay and stimulated the cell proliferation. Cell adhesion assays indicated a favorable interaction between cells and the biomaterial. The proposed nanocomposite has appropriate biocompatibility, as well as mechanical properties in order to be used in bone tissue engineering. - Highlights: • A biodegradable nanocomposite is proposed for orthopedic applications. • Vitamin E is used as an antioxidant to prevent the thermomechanical degradations. • Nanoforsterite reduced the composite degradation rate in the simulated body fluid. • Nanoforsterite modified pH in MTT assay and stimulated cell proliferation.

Thermoplastic starch/ethylene vinyl alcohol/forsterite nanocomposite as a candidate material for bone tissue engineering

International Nuclear Information System (INIS)

Mahdieh, Zahra; Bagheri, Reza; Eslami, Masoud; Amiri, Mohammad; Shokrgozar, Mohammad Ali; Mehrjoo, Morteza

2016-01-01

Recently, biodegradable polymers such as starch based blends have been well renowned in the biomedical field. Studies have considered them suitable for bone scaffolds, bone cements, tissue engineering scaffolds, drug delivery systems and hydrogels. The aim of this study was to synthesize nanocomposite biomaterial consisting a blend of thermoplastic starch and ethylene vinyl alcohol as the polymer matrix, and nano-structured forsterite as the ceramic reinforcing phase for bone tissue engineering applications. Furthermore, vitamin E was applied as a thermal stabilizer during melt compounding. Extrusion and injection molding were incorporated for melt blending and shaping of samples, respectively. With blending thermoplastic starch and ethylene vinyl alcohol, some properties of thermoplastic starch such as degradation rate and water absorption were modified. In addition, using nanoforsterite as the ceramic reinforcing phase resulted in the improvement of mechanical and biological traits. The addition of nanoforsterite decreased the weight loss of the thermoplastic starch and ethylene vinyl alcohol blend in simulated body fluid. Moreover, this addition modified the pH in the MTT (methyl thiazolyl tetrazolium) assay and stimulated the cell proliferation. Cell adhesion assays indicated a favorable interaction between cells and the biomaterial. The proposed nanocomposite has appropriate biocompatibility, as well as mechanical properties in order to be used in bone tissue engineering. - Highlights: • A biodegradable nanocomposite is proposed for orthopedic applications. • Vitamin E is used as an antioxidant to prevent the thermomechanical degradations. • Nanoforsterite reduced the composite degradation rate in the simulated body fluid. • Nanoforsterite modified pH in MTT assay and stimulated cell proliferation.

Toughening elastomers with sacrificial bonds and watching them break

Science.gov (United States)

Creton, Costantino

2014-03-01

Most unfilled elastomers are relatively brittle, in particular when the average molecular weight between crosslinks is lower than the average molecular weight between entanglements. We created a new class of tough elastomers by introducing isotropically prestretched chains inside ordinary acrylic elastomers by successive swelling and polymerization steps. These new materials combine a high entanglement density with a densely crosslinked structure reaching elastic moduli of 4 MPa and fracture strength of 25 MPa. The highly prestretched chains are the minority in the material and can break in the bulk of the material before catastrophic failure occurs, increasing the toughness of the material by two orders of magnitude up to 5 kJ/m2. To investigate the details of the toughening mechanism we introduced specific sacrificial dioxetane bonds in the prestretched chains that emit light when they break. In uniaxial extension cyclic experiments, we checked that the light emission corresponded exactly and quantitatively to the energy dissipation in each cycle demonstrating that short chains break first and long chains later. We then watched crack propagation in notched samples and mapped spatially the location of bond breakage ahead of the crack tip before and during propagation. This new toughening mechanism for elastomers creates superentangled rubbers and is ideally suited to overcome the trade-off between toughness and stiffness of ordinary elastomers. We gratefully acknowledge funding from DSM Ahead

The usage of optical fibers for damage detection in ballistic protection composite laminates

Directory of Open Access Journals (Sweden)

Živković Irena D.

2006-01-01

Full Text Available This paper describes the procedure of embedding fiber optic sensors in laminar thermoplastic composite material, as well as damage investigation after ballistic loading. Thermoplastic-reinforced composite materials were made for increased material damage resistance during ballistic loading. Damage inside the composite material was detected by observing the intensity drop of the light signal transmitted through the optical fibers. Experimental testing was carried out in order to observe and analyze the response of the material under various load conditions. Different types of Kevlar reinforced composite materials (thermoplastic, thermo reactive and thermoplastic with ceramic plate as the impact face were made. Material damage resistance during ballistic loading was investigated and compared. Specimens were tested under multiple load conditions. The opto-electronic part of the measurement system consists of two light-emitting diodes as light sources for the optical fibers, and two photo detectors for the light intensity measurement. The output signal was acquired from photo detectors by means of a data acquisition board and personal computer. The measurements showed an intensity drop of the transmitted light signal as a result of the applied loading on composite structure for all the optical fibers. All the diagrams show similar behavior of the light signal intensity. In fact, all of them may be divided into three zones: the zone of penetration of the first composite layer, the bullet traveling zone through the composite material till its final stop, and the material relaxation zone. The attenuation of the light signal intensity during impact is caused by the influence of the applied dynamic stress on the embedded optical fibers. The applied stress caused micro bending of the optical fiber, changes in the shape of the cross-section and the unequal changes of the indices of refraction of the core and cladding due to the stress-optic effect. The

Super soft silicone elastomers with high dielectric permittivity

DEFF Research Database (Denmark)

Madsen, Frederikke Bahrt; Yu, Liyun; Hvilsted, Søren

2015-01-01

Dielectric elastomers (DEs) have many favourable properties. The obstacle of high driving voltages, however, limits the commercial viability of the technology at present. Driving voltage can be lowered by decreasing the Young’s modulus and increasing the dielectric permittivity of silicone...... elastomers. A decrease in Young’s modulus, however, is often accompanied by the loss of mechanical stability and thereby the lifetime of the DE. New soft elastomer matrices with high dielectric permittivity and low Young’s modulus, with no loss of mechanical stability, were prepared by two different...... approaches using chloropropyl-functional silicone polymers. The first approach was based on synthesised chloropropyl-functional copolymers that were cross-linkable and thereby formed the basis of new silicone networks with high dielectric permittivity (e.g. a 43% increase). These networks were soft without...

Silicone elastomers with superior softness and dielectric properties

DEFF Research Database (Denmark)

Yu, Liyun; Madsen, Frederikke Bahrt; Zakaria, Shamsul Bin

Dielectric elastomers (DEs) change their shape and size under a high voltage or reversibly generate a high voltage when deformed. The obstacle of high driving voltages, however, limits the commercial viability of the technology at present. Driving voltage can be lowered by decreasing the Young......’s modulus and increasing the dielectric permittivity of silicone elastomers. One such prominent method of modifying the properties is by adding suitable additives. [1] The major drawbacks for adding solid fillers are agglomeration and increasing stiffness which is often accompanied by the decrease...... were determined by NMR and morphology structures were investigated by optical microscopy. The resulting elastomers were evaluated with respect to their dielectric permittivity, tear and tensile strengths, as well as electrical breakdown.The breakdown strength increased at low amounts of additives...

Theory Of Dewetting In A Filled Elastomer Under Stress

Science.gov (United States)

Peng, Steven T. J.

1993-01-01

Report presents theoretical study of dewetting between elastomeric binder and filler particles of highly filled elastomer under multiaxial tension and resulting dilatation of elastomer. Study directed toward understanding and predicting nonlinear stress-vs.-strain behavior of filled elastomeric rocket propellant, also applicable to rubber in highly loaded tire or in damping pad.

Numerical analysis of laminated elastomer by FEM

International Nuclear Information System (INIS)

Mazda, T.; Shiojiri, H.

1993-01-01

A Computer code based on mixed finite element method was developed for three dimensional large strain analyses of laminated elastomers including nonlinear bulk stress vs. bulk strain relationships. The adopted element is the variable node element with maximum node numbers of 27 for displacements and 4 for pressures. At first, the displacements and pressures were calculated by the code using single element under various loading conditions. The results were compared with theoretical solutions and the both results' exactly coincided with each other. Next, the analyses of laminated elastomers subjected to axial loadings were conducted using both the new code and ABAQUS code, and the results were compared with the test results. The agreement of the results of the present code were better than ABAQUS code mainly due to the capability of handling wider range of material properties. Lastly, the shearing tests of laminated elastomers were simulated by the new code. The results were shown to be in good agreement with the test results. (author)

Stretchable Conductive Composites from Cu-Ag Nanowire Felt.

Science.gov (United States)

Catenacci, Matthew J; Reyes, Christopher; Cruz, Mutya A; Wiley, Benjamin J

2018-04-24

Materials that retain a high conductivity under strain are essential for wearable electronics. This article describes a conductive, stretchable composite consisting of a Cu-Ag core-shell nanowire felt infiltrated with a silicone elastomer. This composite exhibits a retention of conductivity under strain that is superior to any composite with a conductivity greater than 1000 S cm -1 . This work also shows how the mechanical properties, conductivity, and deformation mechanism of the composite changes as a function of the stiffness of the silicone matrix. The retention of conductivity under strain was found to decrease as the Young's modulus of the matrix increased. This was attributed to void formation as a result of debonding between the nanowire felt and the elastomer. The nanowire composite was also patterned to create serpentine circuits with a stretchability of 300%.

A small biomimetic quadruped robot driven by multistacked dielectric elastomer actuators

Science.gov (United States)

Nguyen, Canh Toan; Phung, Hoa; Dat Nguyen, Tien; Lee, Choonghan; Kim, Uikyum; Lee, Donghyouk; Moon, Hyungpil; Koo, Jachoon; Nam, Jae-do; Ryeol Choi, Hyouk

2014-06-01

A kind of dielectric elastomer (DE) material, called ‘synthetic elastomer’, has been developed based on acrylonitrile butadiene rubber (NBR) to be used as a dielectric elastomer actuator (DEA). By stacking single layers of synthetic elastomer, a linear actuator, called a multistacked actuator, is produced, and used by mechatronic and robotic systems to generate linear motion. In this paper, we demonstrate the application of the multistacked dielectric elastomer actuator in a biomimetic legged robot. A miniature robot driven by a biomimetic actuation system with four 2-DOF (two-degree-of-freedom) legged mechanisms is realized. Based on the experimental results, we evaluate the performance of the proposed robot and validate the feasibility of the multistacked actuator in a locomotion system as a replacement for conventional actuators.

A small biomimetic quadruped robot driven by multistacked dielectric elastomer actuators

International Nuclear Information System (INIS)

Nguyen, Canh Toan; Phung, Hoa; Nguyen, Tien Dat; Lee, Choonghan; Kim, Uikyum; Lee, Donghyouk; Moon, Hyungpil; Koo, Jachoon; Choi, Hyouk Ryeol; Nam, Jae-do

2014-01-01

A kind of dielectric elastomer (DE) material, called ‘synthetic elastomer’, has been developed based on acrylonitrile butadiene rubber (NBR) to be used as a dielectric elastomer actuator (DEA). By stacking single layers of synthetic elastomer, a linear actuator, called a multistacked actuator, is produced, and used by mechatronic and robotic systems to generate linear motion. In this paper, we demonstrate the application of the multistacked dielectric elastomer actuator in a biomimetic legged robot. A miniature robot driven by a biomimetic actuation system with four 2-DOF (two-degree-of-freedom) legged mechanisms is realized. Based on the experimental results, we evaluate the performance of the proposed robot and validate the feasibility of the multistacked actuator in a locomotion system as a replacement for conventional actuators. (paper)

The Abrasive Wear Resistance of the Segmented Linear Polyurethane Elastomers Based on a Variety of Polyols as Soft Segments

Directory of Open Access Journals (Sweden)

Konrad Kwiatkowski

2017-12-01

Full Text Available The presented results make an original contribution to the development of knowledge on the prediction and/or modeling of the abrasive wear properties of polyurethanes. A series of segmented linear polyurethane elastomers (PUR—In which the hard segments consist of 4,4′-methylene bis(phenylisocyanate and 1,4-butanodiol, whilst polyether, polycarbonate, or polyester polyols constitute the soft segments—Were synthesized and characterized. The hardness and wear performance as functions of the variable chemical composition of polyurethane elastomers were evaluated in order to define the relationship between studied factors. The microstructure was characterized in detail, including analysis of the hydrogen bonding by Fourier transformed infrared (FT-IR spectroscopy and the phase structure by X-ray scattering (WAXS and differential scanning calorimetry (DSC methods. The presented studies provide the key features of the polymer composition affecting the abrasive resistance as well as attempts to explain the origin of the differences in the polyurethane elastomers’ performance.

Preparation and Characterizing of PANI/PDMS Elastomer for Artificial Muscles

Science.gov (United States)

Zhang, Yiyang; Zhang, Jie; Wang, Genlin; Zhang, Ming; Luo, Zhiwei

2018-01-01

A dielectric elastomer has been synthesized using organic soluble PANI and PDMS through solution blending method for applications as artificial muscles. The dielectric constant of PANI/PDMS composite reached 4.82 with a filling amount of 0.8 wt.%, which was 2.24 times of pure silicone, due to the dipole polarization in matrix network and electron polarization in conductive polyaniline. The actuated strain of 0.8w.t % PANI/PDMS was 16.57% compared to 8.52% of pure silicone at an electric field of 10V/μm, and can be applied as a soft actuator.

A simple method for reducing inevitable dielectric loss in high-permittivity dielectric elastomers

DEFF Research Database (Denmark)

Madsen, Frederikke Bahrt; Yu, Liyun; Mazurek, Piotr Stanislaw

2016-01-01

elastomer matrix, with high dielectric permittivity and a low Young's modulus, aligned with no loss of mechanical stability, was prepared through the use of commercially available chloropropyl-functional silicone oil mixed into a tough commercial liquid silicone rubber silicone elastomer. The addition...... also decreased the dielectric losses of an elastomer containing dielectric permittivity-enhancing TiO2 fillers. Commercially available chloropropyl-functional silicone oil thus constitutes a facile method for improved silicone DEs, with very low dielectric losses.......Commercial viability of dielectric elastomers (DEs) is currently limited by a few obstacles, including high driving voltages (in the kV range). Driving voltage can be lowered by either decreasing the Young's modulus or increasing the dielectric permittivity of silicone elastomers, or a combination...

Large-strain Soft Sensors Using Elastomers Blended with Exfoliated/Fragmented Graphite Particles

Energy Technology Data Exchange (ETDEWEB)

Park, Sungmin; Nam, Gyungmok; Kim, Jonghun; Yoon, Sang-Hee [Inha Univ., Incheon (Korea, Republic of)

2016-09-15

An elastic polymer (e.g., PDMS) blended with EFG particles is a promising conductive composite for fabricating soft sensors that can detect an object's deformation up to or more than 50 %. Here, we develop large-strain, sprayable soft sensors using a mixture of PDMS and EFG particles, which are used as a host elastomer and electrically conductive particles, respectively. A solution for a conductive composite mixture is prepared by the microwave-assisted graphite exfoliation, followed by ultrasonication-induced fragmentation of the exfoliated graphite and ultrasonic blending of PDMS and EFG. Using the prepared solutions for composite and pure PDMS, 1-, 2-, and 3-axis soft sensors are fabricated by airbrush stencil technique where composite mixture and pure PDMS are materials for sensing and insulating layers, respectively. We characterize the soft strain sensors after investigating the effect of PDMS/EFG wt % on mechanical compliance and electrical conductance of the conductive composite.

Dosimetric effects of thermoplastic immobilizing devices on skin dose

International Nuclear Information System (INIS)

Adu-Poku Olivia

2017-07-01

This work shows the increase in surface dose caused by thermoplastic immobilizing masks used for positioning and immobilization of patients. Thermoplastics are organic materials which soften when they are heated. They can be formed after softening and retain their final shape when cooled. The use of these thermoplastic masks are relevant during patient treatment. However, it can lead to an increased skin dose. Measurements were done at source-to-surface distance of 80 cm for external radiation beams produced by cobalt 60 using the Farmer type ionization chamber and the Unidos electrometer. Measurements were carried out using various mask thicknesses and no mask material on a solid water phantom. The thermoplastic percentage depth dose (PDD), equivalent thickness of water of the various thicknesses of the mask and surface doses were determined. The increase in the surface dose caused by the thermoplastic mask was compared by looking at the PDD at depth 0 with and without the mask present and was found to increase between 0.76 and 0.79% with no mask for a field size of 5 x 5 cm 2 . It was found that, the presence of the mask shifted the percentage depth dose curve to lower values. The physical thermoplastic thickness was measured to be between 2.30 and 1.80 mm, and the equivalent thicknesses of water, d e , were determined to be 1.2, 1.15, 1.10 and 1.09 and 1.00 mm for the unstretched, 5 cm stretched, 10 cm stretched, 15 cm stretched and 20 cm stretched masks, respectively. This meant that, as the mask thickness decreased, its water equivalent thickness also decreased. The presence of the mask material did not increase the skin dose significantly ( less than 1%). (au)

3D printing-assisted interphase engineering of polymer composites: Concept and feasibility

Directory of Open Access Journals (Sweden)

G. Szebenyi

2017-07-01

Full Text Available We introduced a general concept to create smart, (multifunctional interphases in polymer composites with layered reinforcements, making use of 3D printing. The concept can be adapted for both thermoplastic and thermoset matrix-based composites with either thermoplastic- or thermoset-enriched interphases. We showed feasibility using an example of a composite containing a thermoset matrix/thermoplastic interphase. Carbon fiber unidirectional reinforcing layers were patterned with poly(ε-caprolactone (PCL through 3D printing, then infiltrated with an amine-cured epoxy (EP. The corresponding composites were subjected to static and dynamic flexure tests. The PCL-rich interphase markedly improved the ductility in static tests without deteriorating the flexural properties. Its effect was marginal in Charpy impact tests, which can be explained with effects of specimen and PCL pattern sizes. The PCL-rich interphase ensured self-healing when triggered by heat treatment above the melting temperature of PCL.

Interlaminar fracture toughness for composite materials

International Nuclear Information System (INIS)

Lee, Kang Yong; Kwon, Soon Man

1991-01-01

The new equation of energy release rate for a double cantilever beam specimen is proposed within the framework of the higher order shear deformable plate theory. The interlaminar fracture toughnesses by present theory, ASTM round robin test method and acoustic emission method are compared for thermoset Graphite/Epoxy and thermoplastic AS4/PEEK composites. As a result, the interlaminar fracture toughness values by present theory show good agreement within 5% when compared with ones by ASTM method and it is shown that ones by acoustic emission method yield the lower values than ones by ASTM method. It is observed that the interlaminar fracture toughness of thermoplastic AS4/PEEK composite is about ten times larger than one of thermoset Graphite/Epoxy composite. (Author)

Skin barrier composition

International Nuclear Information System (INIS)

Osburn, F.G.

1985-01-01

A skin barrier composition comprises a mixture of a copolymer resin of ethylene and vinyl acetate (EVA), and a water-insoluble dry tack-providing elastomer such as polyisobutylene. The composition after mixing and molding, is subjected to ionizing irradiation to form cross-linked polymer networks of the EVA. The compositions have exceptional properties for use as barrier sheets, rings, or strips in ostomy, wound drainage, and incontinence devices. (author)

Skin barrier composition

Energy Technology Data Exchange (ETDEWEB)

Osburn, F G

1985-06-12

A skin barrier composition comprises a mixture of a copolymer resin of ethylene and vinyl acetate (EVA), and a water-insoluble dry tack-providing elastomer such as polyisobutylene. The composition after mixing and molding, is subjected to ionizing irradiation to form cross-linked polymer networks of the EVA. The compositions have exceptional properties for use as barrier sheets, rings, or strips in ostomy, wound drainage, and incontinence devices.

The structure of carbon black-elastomer composites by small-angle neutron scattering and the method of contrast variation

International Nuclear Information System (INIS)

Hjelm, R.P.; Wampler, W.; Gerspacher, M.

1996-01-01

We have been exploring the use of small-angle neutron scattering and the method of contrast variation to give a new look at a very old problem: reinforcement of elastomers by carbon black in durable rubber products. Carbon black has a hierarchy of structures consisting of particles covalently bound into aggregates, which in turn associate by weak interactions into agglomerates. We found that in one carbon black, HSA, the aggregates are rodlike, containing an average of 4-6 particles. The aggregates have an outer graphitic shell and an inner core of lower density carbon. The core is continuous throughout the carbon black aggregate. Contrast variation of swollen HSA-polyisoprene gels shows that the HSA is completely embedded in polyisoprene and that the agglomerates are formed predominantly by end on associations of the rodlike aggregates. The surface structure of the carbon black appears smooth over length scales above about 10 angstrom. Further studies using production carbon blacks suggest that these structural characteristics are generally present in commercial rubber composites

Effects of KMnO4 Treatment on the Flexural, Impact, and Thermal Properties of Sugar Palm Fiber-Reinforced Thermoplastic Polyurethane Composites

Science.gov (United States)

Mohammed, A. A.; Bachtiar, D.; Rejab, M. R. M.; Jiang, X. X.; Abas, Falak O.; Abass, Raghad U.; Hasany, S. F.; Siregar, Januar P.

2018-05-01

Global warming has had a great impact on environmental changes since the last decade. Eco-friendly industrial products are of great importance to sustain life on earth, including using natural composites. Natural fibers used as fillers are also environmentally valuable because of their biodegradable nature. However, compatibility issues between the fiber and its respective matrix is a major concern. The present work focused on the study of the flexural, impact, and thermal behaviors of environmentally friendly sugar palm fibers (SPF) incorporated into a composite with thermoplastic polyurethane (TPU). Two techniques (extrusion and compression molding) were used to prepare these composites. The fiber size and dosage were kept constant at 250 µm and 30 wt.% SPF, respectively. The effects of potassium permanganate (KMnO4) treatment on the flexural, impact, and thermal behaviors of the treated SPF with 6% NaOH-reinforced TPU composites were investigated. Three different concentrations of KMnO4 (0.033%, 0.066%, and 0.125%) were studied for this purpose. The characterization of the flexural and impact properties of the new TPU/SPF composites was studied as per American Society for Testing Materials ASTM standards. Thermogravimetric analysis was employed for thermal behavior analysis of the TPU/SPF composites. The best flexural strength, impact strength, and modulus properties (8.118 MPa, 55.185 kJ/m2, and 262.102 MPa, respectively) were obtained with a 0.033% KMnO4-treated sample. However, all flexural strength, impact strength, and modulus properties for the KMnO4-treated samples were lower than the sample treated only with 6% NaOH. The highest thermal stability was also shown by the sample treated with 0.033% KMnO4. Therefore, this method enhanced the thermal properties of the TPU/SPF composites with clear deterioration of the flexural and impact properties.

A soft and conductive PDMS-PEG block copolymer as a compliant electrode for dielectric elastomers

DEFF Research Database (Denmark)

A Razak, Aliff Hisyam; Szabo, Peter; Skov, Anne Ladegaard

Conductive PDMS-PEG block copolymers (Mn = 3 – 5 kg/mol) were chain-extended (Mn = 30 – 45 kg/mol) using hydrosilylation reaction as presented in figure 1. Subsequently, the extended copolymers were added to a conductive nano-filler (multi-walled carbon nanotubes – MWCNTs) in order to enhance...... conductivity. The combination of soft chainextended PDMS-PEG block copolymers and conductive MWCNTs results in a soft and conductive block copolymer composite which potentially can be used as a compliant and highly stretchable electrode for dielectric elastomers. The addition of MWCNTs into the PDMS-PEG matrix...... MWCNTs is 10-3 S/cm compared to 10-1 S/cm of a non-stretchable reference conducting silicone elastomer (LR3162 from Wacker). Furthermore, PDMS-PEG block copolymer with 4 phr MWCNTs (Young’s modulus, Y = 0.26 MPa) is softer and more stretchable thanLR3162 (Y = 1.17 MPa)....

Manufacturing of a REBCO racetrack coil using thermoplastic resin aiming at Maglev application

Science.gov (United States)

Mizuno, Katsutoshi; Ogata, Masafumi; Hasegawa, Hitoshi

2015-11-01

The REBCO coated conductor is a promising technology for the Maglev application in terms of its high critical temperature. The operating temperature of the on-board magnets can be around 40-50 K with the coated conductor. The REBCO coils are cooled by cryocoolers directly, and hence the thermal design of the REBCO coils significantly changes from that of LTS coils. We have developed a novel REBCO coil structure using thermoplastic resin. The coil is not impregnated and the thermoplastic resin is used to bond the coil winding and the heat transfer members, e.g. copper and aluminum plates. The viscosity of the thermoplastic resin is high enough for the thermoplastic resin not to permeate between the turns in the coil. Therefore, the thermal stress does not occur and the risk of degradation is removed. This paper contains the following three topics. First, the thermal resistance of the thermoplastic resin was measured at cryogenic temperature. Then, a small round REBCO coil was experimentally produced. It has been confirmed that the thermoplastic resin does not cause the degradation and, the adhesion between the coil winding and copper plates withstands the thermal stress. Finally, we successfully produced a full-scale racetrack REBCO coil applying the coil structure with the thermoplastic resin.

Propriedades reométricas e mecânicas e morfologia de compósitos desenvolvidos com resíduos elastoméricos vulcanizados Cure characteristics, mechanical properties and morphology of composites developed with addition of elastomeric vulcanized ground scraps

Directory of Open Access Journals (Sweden)

Aline Zanchet

2007-03-01

Full Text Available Uma alternativa para as empresas geradoras de resíduos elastoméricos é a incorporação dos mesmos em suas formulações. Esse trabalho tem como objetivo preparar compósitos a partir da incorporação de resíduos industriais de SBR (copolímero de butadieno-estireno e de EPDM (terpolímero de etileno-propileno-dieno, em formulação ASTM específica para cada tipo de elastômero. Foram avaliadas as propriedades reométricas, mecânicas e morfológicas dos compósitos desenvolvidos. A incorporação do resíduo permitiu a obtenção de produtos que vulcanizam em menores tempos quando comparados a composições sem resíduo. A quantidade de resíduo, para o melhor resultado de resistência à tração foi de 37 e de 196 phr para os compósitos com SBR e EPDM, respectivamente. As micrografias de MEV corroboraram os resultados mecânicos dessas composições, indicando melhor homogeneidade do resíduo na respectiva matriz elastomérica.One alternative for elastomeric scraps generation is its incorporation in conventional formulations in the industry itself. In this work, compositions with incorporation of SBR (styrene butadiene rubber and EPDM (ethylene propylene diene rubber industrial scraps, in specific ASTM formulation for each elastomer, were prepared. Rheometric characteristics, mechanical properties and the morphology of the compounds developed were evaluated. With the ground scraps incorporation the vulcanization time decreases, comparing with compounds without ground scraps. The amount of scraps for the best tensile strength properties was 37 and 196 phr for SBR and EPDM compositions, respectively. Micrographs corroborated the mechanical results, indicating the best homogeneity of the scraps in the elastomeric matrix for these compositions.

The influence of zinc hydroxystannate on reducing toxic gases (CO, NO{sub x} and HCN) generation and fire hazards of thermoplastic polyurethane composites

Energy Technology Data Exchange (ETDEWEB)

Wang, Bibo; Sheng, Haibo [State Key Laboratory of Fire Science, University of Science and Technology of China, Anhui 230026 (China); Shi, Yongqian [State Key Laboratory of Fire Science, University of Science and Technology of China, Anhui 230026 (China); Suzhou Key Laboratory of Urban Public Safety, Suzhou Institute for Advanced Study, University of Science and Technology of China, Jiangsu, Suzhou 215123 (China); Song, Lei [State Key Laboratory of Fire Science, University of Science and Technology of China, Anhui 230026 (China); Zhang, Yan [State Key Laboratory of Fire Science, University of Science and Technology of China, Anhui 230026 (China); Suzhou Key Laboratory of Urban Public Safety, Suzhou Institute for Advanced Study, University of Science and Technology of China, Jiangsu, Suzhou 215123 (China); Hu, Yuan, E-mail: yuanhu@ustc.edu.cn [State Key Laboratory of Fire Science, University of Science and Technology of China, Anhui 230026 (China); Suzhou Key Laboratory of Urban Public Safety, Suzhou Institute for Advanced Study, University of Science and Technology of China, Jiangsu, Suzhou 215123 (China); Hu, Weizhao, E-mail: hwz1988@ustc.edu.cn [State Key Laboratory of Fire Science, University of Science and Technology of China, Anhui 230026 (China)

2016-08-15

Highlights: • The ZnHS could significantly enhance the mechanical properties of the TPU composites. • ZnHS has excellent smoke suppression and reduction the HRR for TPU composites. • ZnHS shows significant decrease in CO, HCN, NO{sub x} for TPU composites. • These improvements are due to charring and catalytic degradation the toxic gases. - Abstract: A uniform zinc hydroxystannate (ZnHS) microcube was synthesized to reduce toxicity and fire hazards of thermoplastic polyurethane (TPU) composites using ammonium polyphosphate as a flame retardant agent. The structure, morphology and thermal properties of ZnHS were characterized by X-ray diffraction, transmission electron microscopy and thermogravimetric analysis, respectively. Smoke suppression properties and synergistic flame retardant effect of ZnHS on flame retardant TPU composites were intensively investigated by smoke density test, cone calorimeter test, and thermalgravimetric analysis. Thermogravimetric analysis/infrared spectrometry and tube furnace were employed to evaluate the toxic gases (CO, NO{sub x} and HCN) of TPU composites. The incorporation of ZnHS into TPU matrix effectively improved the fire safety and restrained the smoke density, which is attributed to that the char residue catalyzed by ZnHS enhanced barrier effect that reduced peak heat release rate, total heat release, smoke particles and organic volatiles during combustion. Furthermore, the ZnHS synergist demonstrated high efficiency in catalytic degradation of the toxic gases, which obviously decreased total volatiled product and toxic volatiles evolved, such as the CO, HCN and NO{sub x}, indicating suppressed toxicity of the TPU composites.

Sterilizing radiation effects on selected polymers

International Nuclear Information System (INIS)

Skiens, W.E.

1979-03-01

The mechanism of radiation effects and their industrial applications are discussed for the following classes of polymers: thermoplastics, thermosets, elastomers, films and fibers, and adhesives/coatings/potting compounds. 35 references, 3 tables

Non-silicon substrate bonding mediated by poly(dimethylsiloxane) interfacial coating

Energy Technology Data Exchange (ETDEWEB)

Zhang, Hainan [Department of BioNano Technology, Gachon University, Gyeonggi-do 461-701 (Korea, Republic of); Lee, Nae Yoon, E-mail: nylee@gachon.ac.kr [Department of BioNano Technology, Gachon University, Gyeonggi-do 461-701 (Korea, Republic of); Gachon Medical Research Institute, Gil Medical Center, Inchon 405-760 (Korea, Republic of)

2015-02-01

Graphical abstract: Low-molecular-weight PDMS coating on the surfaces of non-silicon substrates such as thermoplastics ensures permanent sealing with a silicone elastomer, PDMS, simply by surface oxidization followed by ambient condition bonding, mediated by a robust siloxane bond formation at the interface. - Highlights: • Non-silicon thermoplastic was bonded with poly(dimethylsiloxane) silicone elastomer. • Low-molecular-weight PDMS interfacial layer was chemically coated on thermoplastic. • Bonding was realized by corona treatment and physical contact under ambient condition. • Bonding is universally applicable regardless of thermoplastic type and property. • Homogeneous PDMS-like microchannel was obtained inside the thermoplastic-PDMS microdevice. - Abstract: In this paper, we introduce a simple and robust strategy for bonding poly(dimethylsiloxane) (PDMS) with various thermoplastic substrates to fabricate a thermoplastic-based closed microfluidic device and examine the feasibility of using the proposed method for realizing plastic–plastic bonding. The proposed bonding strategy was realized by first coating amine functionality on an oxidized thermoplastic surface. Next, the amine-functionalized surface was reacted with a monolayer of low-molecular-weight PDMS, terminated with epoxy functionality, by forming a robust amine-epoxy bond. Both the PDMS-coated thermoplastic and PDMS were then oxidized and permanently assembled at 25 °C under a pressure of 0.1 MPa for 15 min, resulting in PDMS-like surfaces on all four inner walls of the microchannel. Surface characterizations were conducted, including water contact angle measurement, X-ray photoelectron spectroscopy (XPS), and fluorescence measurement, to confirm the successful coating of the thin PDMS layer on the plastic surface, and the bond strength was analyzed by conducting a peel test, burst test, and leakage test. Using the proposed method, we could successfully bond various thermoplastics such

Electromechanical performance analysis of inflated dielectric elastomer membrane for micro pump applications

Science.gov (United States)

Saini, Abhishek; Ahmad, Dilshad; Patra, Karali

2016-04-01

Dielectric elastomers have received a great deal of attention recently as potential materials for many new types of sensors, actuators and future energy generators. When subjected to high electric field, dielectric elastomer membrane sandwiched between compliant electrodes undergoes large deformation with a fast response speed. Moreover, dielectric elastomers have high specific energy density, toughness, flexibility and shape processability. Therefore, dielectric elastomer membranes have gained importance to be applied as micro pumps for microfluidics and biomedical applications. This work intends to extend the electromechanical performance analysis of inflated dielectric elastomer membranes to be applied as micro pumps. Mechanical burst test and cyclic tests were performed to investigate the mechanical breakdown and hysteresis loss of the dielectric membrane, respectively. Varying high electric field was applied on the inflated membrane under different static pressure to determine the electromechanical behavior and nonplanar actuation of the membrane. These tests were repeated for membranes with different pre-stretch values. Results show that pre-stretching improves the electromechanical performance of the inflated membrane. The present work will help to select suitable parameters for designing micro pumps using dielectric elastomer membrane. However this material lacks durability in operation.This issue also needs to be investigated further for realizing practical micro pumps.

Conductive Elastomers for Stretchable Electronics, Sensors and Energy Harvesters

Directory of Open Access Journals (Sweden)

Jin-Seo Noh

2016-04-01

Full Text Available There have been a wide variety of efforts to develop conductive elastomers that satisfy both mechanical stretchability and electrical conductivity, as a response to growing demands on stretchable and wearable devices. This article reviews the important progress in conductive elastomers made in three application fields of stretchable technology: stretchable electronics, stretchable sensors, and stretchable energy harvesters. Diverse combinations of insulating elastomers and non-stretchable conductive materials have been studied to realize optimal conductive elastomers. It is noted that similar material combinations and similar structures have often been employed in different fields of application. In terms of stretchability, cyclic operation, and overall performance, fields such as stretchable conductors and stretchable strain/pressure sensors have achieved great advancement, whereas other fields like stretchable memories and stretchable thermoelectric energy harvesting are in their infancy. It is worth mentioning that there are still obstacles to overcome for the further progress of stretchable technology in the respective fields, which include the simplification of material combination and device structure, securement of reproducibility and reliability, and the establishment of easy fabrication techniques. Through this review article, both the progress and obstacles associated with the respective stretchable technologies will be understood more clearly.

Effects of Poly(cyclohexanedimethylene terephthalate on Microstructures, Crystallization Behavior and Properties of the Poly(ester ether Elastomers

Directory of Open Access Journals (Sweden)

Yi-Cheng Feng

2017-06-01

Full Text Available To understand the role of molecular structure on the crystallization behavior of copolyester in thermoplastic poly(ether ester elastomers (TPEEs, series of poly(butylene-co-1,4-cyclohexanedimethylene terephthalate (P(BT-co-CT-b-poly(tetramethylene glycol (PTMG are synthesized through molten polycondensation process. The effects of poly(cyclohexanedimethylene terephthalate (PCT content on the copolymer are investigated by Fourier transform infrared spectroscopy (FT-IR, 1H and 13C nuclear magnetic resonance (NMR, gel permeation chromatographs (GPC, wide-angle X-ray diffraction (WAXD, differential scanning calorimetry (DSC, thermogravimetric analysis (TGA, mechanical, and visible light transmittance tests. FT-IR and NMR results confirm the incorporation of PCT onto the copolymer. WAXD and DSC indicate that the crystalline structure of the copolymers changed from α-PBT lattice to trans-PCT lattice when the molar fraction of PCT (MPCT is above 30%, while both crystallization and melting temperatures reach the minima. An increase in MPCT led to an increase in the number sequence length of PCT, the thermal stability and the visible light transmittance of the copolymer, but to a slight decrease in tensile strength and elastic modulus.

Upgrading elastomer seals for nuclear service

Energy Technology Data Exchange (ETDEWEB)

Wittich, K C; Wensel, R; LaRose, R; Kuran, S

1995-06-01

Pumps, valves and instruments in nuclear plants have historically contained whatever elastomer each equipment supplier traditionally used for corresponding non-nuclear service. The proliferation of elastomer compounds, and their sometimes uncertain reliability, is now being reduced by upgrading and standardizing on a handful of compounds that have each been verified to be high performers for their class of service conditions. The objective is to make cost-effective improvements in the reliability and integrity of equipment in Canadian-designed nuclear plants. The effort focuses on elastomer seals and includes: understanding sealing fundamentals, developing relevant data for superior compounds for each service, and improving quality assurance methods, including handling and inspection guidelines. In practice, discussions with plant personnel and review of plant records are the first step. Two severe-service examples are given where these needs have been met by the following progression of activities: inspecting and laboratory testing of seals removed from service, preliminary and qualification testing of improvements, introduction into service, and monitoring the upgraded seals during phase-in periods. Large gains in reliability and integrity have been demonstrated for simulated normal and accident service conditions of heat, radiation and other deteriorative influences. Significant savings in maintenance costs are also projected. (author). 2 refs., 6 figs.

Upgrading elastomer seals for nuclear service

International Nuclear Information System (INIS)

Wittich, K.C.; Wensel, R.; LaRose, R.; Kuran, S.

1995-06-01

Pumps, valves and instruments in nuclear plants have historically contained whatever elastomer each equipment supplier traditionally used for corresponding non-nuclear service. The proliferation of elastomer compounds, and their sometimes uncertain reliability, is now being reduced by upgrading and standardizing on a handful of compounds that have each been verified to be high performers for their class of service conditions. The objective is to make cost-effective improvements in the reliability and integrity of equipment in Canadian-designed nuclear plants. The effort focuses on elastomer seals and includes: understanding sealing fundamentals, developing relevant data for superior compounds for each service, and improving quality assurance methods, including handling and inspection guidelines. In practice, discussions with plant personnel and review of plant records are the first step. Two severe-service examples are given where these needs have been met by the following progression of activities: inspecting and laboratory testing of seals removed from service, preliminary and qualification testing of improvements, introduction into service, and monitoring the upgraded seals during phase-in periods. Large gains in reliability and integrity have been demonstrated for simulated normal and accident service conditions of heat, radiation and other deteriorative influences. Significant savings in maintenance costs are also projected. (author). 2 refs., 6 figs

Upgrading elastomer seals for nuclear service

International Nuclear Information System (INIS)

Wittich, K.C.; Wensel, R.; Larose, R.; Kuran, S.

1998-01-01

Pumps, valves and instruments in nuclear plants have historically contained whatever elastomer each equipment supplier traditionally used for corresponding non-nuclear service. The proliferation of elastomer compounds, and their sometimes uncertain reliability, is now being reduced by upgrading and standardizing on a handful of compounds that have each been verified to be high performers for their class of service conditions. The objective is to make cost-effective improvements in the reliability and integrity of equipment in Canadian-designed nuclear plants. The effort focuses on elastomer seals and includes: understanding sealing fundamentals, developing relevant data for superior compounds for each service, and improving quality assurance methods, including handling and inspection guidelines. In practice, discussion with plant personnel and review of plant records are the first step. Two severe-service examples are given where these needs have been met by the following progression of activities: inspecting and laboratory testing of seals removed from service, preliminary and qualification testing of improvements, introduction into service, and monitoring the upgraded seals during phase-in periods. Large gains in reliability and integrity have been demonstrated for simulated normal and accident service conditions of heat, radiation and other deteriorative influences. Significant savings in maintenance costs are also projected. (author)

Neutron scattering analysis of rubber carbon black composite structure

International Nuclear Information System (INIS)

Hjelm, R.P. Jr.; Wampler, W.A.; Gerspacher, M.

1994-01-01

We explore the uses of small-angle neutron scattering to dissect component form, structure and distribution in carbon black-reinforced rubber by varying the contrast of the system relative to some fluid by changing the fluid scattering-length density. This is the method of contrast variation. Contrast variation allows us to separate scattering contributions from the different components. Here, we extend our studies on high surface area (HSA) carbon black suspended in cyclohexane/deuterocyclohexane to HSA mixed with polyisoprene as a gel of ''bound'' rubber swollen with the same solvent mixtures. Contrast variation of swollen composite gels shows that there are two length scales in the gel structure. Above 1 nm fluctuations in the carbon black predominate. Interactions with elastomer hold the HSA aggregates appart. Below 1 nm the scattering is largely from the elastomer. The smooth surface structure of the carbon black is unaltered by the interactions with elastomer and appears smooth over length scales above about 1 nm. These results show that contrast variation can provide information on composite structure that is not available by other means. This information relates to the reinforcement mechanism of elastomers by carbon blacks

Optimization of large-scale fabrication of dielectric elastomer transducers

DEFF Research Database (Denmark)

Hassouneh, Suzan Sager

Dielectric elastomers (DEs) have gained substantial ground in many different applications, such as wave energy harvesting, valves and loudspeakers. For DE technology to be commercially viable, it is necessary that any large-scale production operation is nondestructive, efficient and cheap. Danfoss......-strength laminates to perform as monolithic elements. For the front-to-back and front-to-front configurations, conductive elastomers were utilised. One approach involved adding the cheap and conductive filler, exfoliated graphite (EG) to a PDMS matrix to increase dielectric permittivity. The results showed that even...... as conductive adhesives were rejected. Dielectric properties below the percolation threshold were subsequently investigated, in order to conclude the study. In order to avoid destroying the network structure, carbon nanotubes (CNTs) were used as fillers during the preparation of the conductive elastomers...

75 FR 39664 - Grant of Authority For Subzone Status Materials Science Technology, Inc. (Specialty Elastomers...

Science.gov (United States)

2010-07-12

... Status Materials Science Technology, Inc. (Specialty Elastomers and Fire Retardant Chemicals) Conroe... specialty elastomer manufacturing and distribution facility of Materials Science Technology, Inc., located... and distribution of specialty elastomers and fire retardant chemicals at the facility of Materials...

Flax fiber reinforced PLA composites: studies on types of PLA and different methods of fabrication

CSIR Research Space (South Africa)

Kumar, R

2011-05-01

Full Text Available Natural fibers are used as reinforcement material for number of thermoplastic/thermoset polymers. The interest in using polylactic acid (PLA) as thermoplastic matrix to produce composites completely from 100% renewable resources has increased...

The effects of additives on the actuating performances of a dielectric elastomer actuator

International Nuclear Information System (INIS)

Nguyen, Huu Chuc; Doan, Vu Thuy; Park, JongKil; Koo, Ja Choon; Choi, Hyouk Ryeol; Lee, Youngkwan; Nam, Jae-do

2009-01-01

This paper presents a comprehensive study of the effects of additives on the performance of a dielectric elastomer actuator. Previously, a new dielectric elastomer material, called 'synthetic elastomer', was presented for the means of actuation, which permits changes in the mechanical as well as the electrical properties in order to meet the requirements of certain applications. This work studies how the electromechanical properties of the synthetic elastomer can be adjusted by combining two additives, namely dioctyl phthalate (DOP) and titanium dioxide (TiO 2 ). Experiments are carried out and the effects of each additive are compared to one another based on the actuation performances

Enhancement of dielectric permittivity by incorporating PDMS-PEG multiblock copolymers in silicone elastomers

DEFF Research Database (Denmark)

A Razak, Aliff Hisyam; Szabo, Peter; Skov, Anne Ladegaard

2015-01-01

A silicone elastomer from PDMS-PEG multiblock copolymer has been prepared by use of silylation reactions for both copolymer preparation and crosslinking. The dielectric and mechanical properties of the silicone elastomers were carefully investigated, as well as the morphology of the elastomers wa...... to a significantly increased dielectric permittivity. The conductivity also remained low due to the resulting discontinuity in PEG within the silicone matrix....

Silicone elastomers with high dielectric permittivity and high dielectric breakdown strength based on dipolar copolymers

DEFF Research Database (Denmark)

Madsen, Frederikke Bahrt; Yu, Liyun; Daugaard, Anders Egede

2014-01-01

Dielectric elastomers (DES) are a promising new transducer technology, but high driving voltages limit their current commercial potential. One method used to lower driving voltage is to increase dielectric permittivity of the elastomer. A novel silicone elastomer system with high dielectric...

Method for bonding a thermoplastic polymer to a thermosetting polymer component

NARCIS (Netherlands)

Van Tooren, M.J.L.

2012-01-01

The invention relates to a method for bonding a thermoplastic polymer to a thermosetting polymer component, the thermoplastic polymer having a melting temperature that exceeds the curing temperature of the thermosetting polymer. The method comprises the steps of providing a cured thermosetting

Development of procedures for calculating stiffness and damping properties of elastomers in engineering applications. Part 4: Testing of elastomers under a rotating load. [resonance testing

Science.gov (United States)

Darlow, M. S.; Smalley, A. J.

1977-01-01

A test rig designed to measure stiffness and damping of elastomer cartridges under a rotating load excitation is described. The test rig employs rotating unbalance in a rotor which runs to 60,000 RPM as the excitation mechanism. A variable resonant mass is supported on elastomer elements and the dynamic characteristics are determined from measurements of input and output acceleration. Five different cartridges are considered: three of these are buttons cartridges having buttons located in pairs, with 120 between each pair. Two of the cartridges consist of 360 elastomer rings with rectangular cross-sections. Dynamic stiffness and damping are measured for each cartridge and compared with predictions at different frequencies and different strains.

Improvement of the fracture toughness matrix cured by electron beam radiation, by incorporation of thermoplastic

International Nuclear Information System (INIS)

Chauray, E.

2003-07-01

The aim of the present study is to improve the fracture toughness of a vinyl-ester matrix cured by electron beam radiation, by incorporation of a thermoplastic polymer. The ultimate plan is to improve the fracture toughness of the composite material made of this reinforced matrix and carbon fibres. The first step deals with the study of an epoxy matrix reinforced by a polyether-sulfone. This well-known material, as it is used in industrial formulation, allowed us to characterize all the parameters needed to obtain a good reinforcement as for instance the morphology, and also to compare two kinds of processes: thermal and electron beam curing. In fact, we are really interested in increasing fracture toughness of a vinyl-ester matrix that is not miscible with polyether-sulfone. So a copolymer which has a similar structure as polyether-sulfone is synthesized in order to obtain a miscible blend. The corresponding material has good fracture toughness, with an increase of 80 % for 15 % addition of thermoplastic. (author)

Polyurethane elastomers in armour applications

NARCIS (Netherlands)

Carton, E.P.; Broos, J.P.F.

2012-01-01

The use of elastomers in ballistic protection products (armour) is limited to low threat levels and transparent armour solution components. Often armor is considered a parasitic mass that increases with increasing threat levels. Therefore, low weight solutions are welcomed and bulk polymers,

Influence of fiber content on mechanical, morphological and thermal properties of kenaf fibers reinforced poly(vinyl chloride)/thermoplastic polyurethane poly-blend composites

International Nuclear Information System (INIS)

El-Shekeil, Y.A.; Sapuan, S.M.; Jawaid, M.; Al-Shuja’a, O.M.

2014-01-01

Highlights: • Increasing fiber content decreased tensile strength and strain. • Tensile modulus was increasing with increase in fiber content. • SEM showed fiber/matrix poor adhesion. • Impact strength was decreasing with increase in fiber content. • Lower thermal stability with increase in fiber content was observed. - Abstract: Kenaf (Hibiscus Cannabinus) bast fiber reinforced poly(vinyl chloride) (PVC)/thermoplastic polyurethane (TPU) poly-blend was prepared by melt mixing method using Haake Polydrive R600 internal mixer. The composites were prepared with different fiber content: 20%, 30% and 40% (by weight), with the processing parameters: 140 °C, 11 min, and 40 rpm for temperature, time and speed, respectively. After mixing, the composite was compressed using compressing molding machine. Mechanical properties (i.e. tensile properties, flexural properties, impact strength) were studied. Morphological properties of tensile fracture surface were studied using Scanning electron microscope (SEM). Thermal properties of the composites were studied using Thermogravimetric Analyses (TGA). PVC/TPU/KF composites have shown lower tensile strength and strain with increase in fiber content. Tensile modulus showed an increasing trend with increase in fiber content. Impact strength decreased with increase in fiber content; however, high impact strength was observed even with 40% fiber content (20.2 kJ/m 2 ). Mean while; the 20% and 30% fiber contents showed higher impact strength of 34.9, 27.9 kJ/m 2 ; respectively. SEM showed that there is poor fiber/matrix adhesion. Thermal degradation took place in three steps. In the first step, composites as well as the matrix had a similar stability. At the second step, matrix showed a slightly better stability than the composites. At the last step, composites showed a better stability than the matrix

Toward a predictive model for elastomer seals

Science.gov (United States)

Molinari, Nicola; Khawaja, Musab; Sutton, Adrian; Mostofi, Arash

Nitrile butadiene rubber (NBR) and hydrogenated-NBR (HNBR) are widely used elastomers, especially as seals in oil and gas applications. During exposure to well-hole conditions, ingress of gases causes degradation of performance, including mechanical failure. We use computer simulations to investigate this problem at two different length and time-scales. First, we study the solubility of gases in the elastomer using a chemically-inspired description of HNBR based on the OPLS all-atom force-field. Starting with a model of NBR, C=C double bonds are saturated with either hydrogen or intramolecular cross-links, mimicking the hydrogenation of NBR to form HNBR. We validate against trends for the mass density and glass transition temperature for HNBR as a function of cross-link density, and for NBR as a function of the fraction of acrylonitrile in the copolymer. Second, we study mechanical behaviour using a coarse-grained model that overcomes some of the length and time-scale limitations of an all-atom approach. Nanoparticle fillers added to the elastomer matrix to enhance mechanical response are also included. Our initial focus is on understanding the mechanical properties at the elevated temperatures and pressures experienced in well-hole conditions.

Bi-axially crumpled silver thin-film electrodes for dielectric elastomer actuators

International Nuclear Information System (INIS)

Low, Sze-Hsien; Lau, Gih-Keong

2014-01-01

Metal thin films, which have high conductivity, are much stiffer and may fracture at a much lower strain than dielectric elastomers. In order to fabricate compliant electrodes for use in dielectric elastomer actuators (DEAs), metal thin films have been formed into either zigzag patterns or corrugations, which favour bending and only allow uniaxial DEA deformations. However, biaxially compliant electrodes are desired in order to maximize generated forces of DEA. In this paper, we present crumpled metal thin-film electrodes that are biaxially compliant and have full area coverage over the dielectric elastomer. These crumpled metal thin-film electrodes are more stretchable than flat metal thin films; they remain conductive beyond 110% radial strain. Also, crumpling reduced the stiffening effect of metal thin films on the soft elastomer. As such, DEAs using crumpled metal thin-film electrodes managed to attain relatively high actuated area strains of up to 128% at 1.8 kV (102 Vμm −1 ). (paper)

Complaint liquid metal electrodes for dielectric elastomer actuators

Science.gov (United States)

Finkenauer, Lauren R.; Majidi, Carmel

2014-03-01

This work presents a liquid-phase metal electrode to be used with poly(dimethylsiloxane) (PDMS) for a dielectric elastomer actuator (DEA). DEAs are favorable for soft-matter applications where high efficiency and response times are desirable. A consistent challenge faced during the fabrication of these devices is the selection and deposition of electrode material. While numerous designs have been demonstrated with a variety of conductive elastomers and greases, these materials have significant and often intrinsic shortcomings, e.g. low conductivity, hysteresis, incapability of large deformations, and complex fabrication requirements. The liquid metal alloy eutectic Gallium-Indium (EGaIn) is a promising alternative to existing compliant electrodes, having both high conductivity and complete soft-matter functionality. The liquid electrode shares almost the same electrical conductivity as conventional metal wiring and provides no mechanical resistance to bending or stretching of the DEA. This research establishes a straightforward and effective method for quickly depositing EGaIn electrodes, which can be adapted for batch fabrication, and demonstrates the successful actuation of sample curved cantilever elastomer actuators using these electrodes. As with the vast majority of electrostatically actuated elastomer devices, the voltage requirements for these curved DEAs are still quite significant, though modifications to the fabrication process show some improved electrical properties. The ease and speed with which this method can be implemented suggests that the development of a more electronically efficient device is realistic and worthwhile.

New Textile Sensors for In Situ Structural Health Monitoring of Textile Reinforced Thermoplastic Composites Based on the Conductive Poly(3,4-ethylenedioxythiophene)-poly(styrenesulfonate) Polymer Complex.

Science.gov (United States)

Jerkovic, Ivona; Koncar, Vladan; Grancaric, Ana Marija

2017-10-10

Many metallic structural and non-structural parts used in the transportation industry can be replaced by textile-reinforced composites. Composites made from a polymeric matrix and fibrous reinforcement have been increasingly studied during the last decade. On the other hand, the fast development of smart textile structures seems to be a very promising solution for in situ structural health monitoring of composite parts. In order to optimize composites' quality and their lifetime all the production steps have to be monitored in real time. Textile sensors embedded in the composite reinforcement and having the same mechanical properties as the yarns used to make the reinforcement exhibit actuating and sensing capabilities. This paper presents a new generation of textile fibrous sensors based on the conductive polymer complex poly(3,4-ethylenedioxythiophene)-poly(styrenesulfonate) developed by an original roll to roll coating method. Conductive coating for yarn treatment was defined according to the preliminary study of percolation threshold of this polymer complex. The percolation threshold determination was based on conductive dry films' electrical properties analysis, in order to develop highly sensitive sensors. A novel laboratory equipment was designed and produced for yarn coating to ensure effective and equally distributed coating of electroconductive polymer without distortion of textile properties. The electromechanical properties of the textile fibrous sensors confirmed their suitability for in situ structural damages detection of textile reinforced thermoplastic composites in real time.

Thermoplastic liners for carbon steel pipelines

Energy Technology Data Exchange (ETDEWEB)

Mehdi, Mauyed S.; AlDossary, Abdullah K. [Saudi Aramco, Dhahran (Saudi Arabia)

2009-12-19

Materials selection for pipe and fittings used to convey corrosive fluids has often been a challenge. Traditionally, exotic Corrosion Resistant Alloys (CRA) have been used in corrosive environments despite their high cost. Plastic lined carbon steel piping offers a cost effective alternative to the use of CRAs by eliminating corrosion, significantly reducing the use of toxic chemicals and the heavy metal usually present in CRAs. Thermoplastic Liners offer the combination of corrosion resistance and mechanical strength, which are unachievable with singular materials. Under pressure conditions, the liner is fully supported by the metalwork, while under vacuum conditions, the liner must be thick enough along with venting system to withstand the collapsing forces created by the negative pressure. Plastic liners have been used successfully to line and protect metallic pipelines for many years and have become an indispensable requirement of the oil and gas industry particularly with water injection and hydrocarbon services. In the case of internally corroded pipes, the use of thermoplastic liners for rehabilitation is an option to extend the lifetime of companies' assets, reduce maintenance cost and increase intervals between T and Is. For new construction, plastic liners in carbon steel pipes can compete technically and economically with pipelines of CRA materials and other corrosion inhibition systems. This paper describes various design features, installations of thermoplastic liners in comparison to other corrosion inhibition methods. (author)

Electrical behaviour of synthetic elastomers under gamma irradiation

International Nuclear Information System (INIS)

Zaharescu, Traian; Ciuprina, Florin

2006-01-01

The exposure of ethylene-propylene elastomers to the action of gamma radiation causes the modification of chemical state of polymer matrix by the formation of oxygenated products. The accumulation of dipoles modifies the electrical behaviour of materials. The value of resistance increases more than three times at increasing the dose up to 200 kGy. The absorption/resorption current measurements demonstrate the bad consequence of the inversion of polarity for applied voltages. Differences between the two sorts of synthetic elastomers (ethylene-propylene copolymer and ethylene-propylene terpolymer) were pointed out. (author)

Development of energy-harvesting system using deformation of magnetic elastomer

Science.gov (United States)

Shinoda, Hayato; Tsumori, Fujio

2018-06-01

In this paper, we propose a power generation method using the deformation of a magnetic elastomer for vibration energy harvesting. The magnetic flux lines in the structure of the magnetic elastomer could be markedly changed if the properly designed structure was expanded and contracted in a static magnetic field. We set a coil on the magnetic elastomer to generate electricity by capturing this change in magnetic flux flow. We fabricated a centimeter-scale device and demonstrated that it generated 10.5 mV of maximum voltage by 10 Hz vibration. We also simulated the change in the magnetic flux flow using finite element analysis, and compared the result with the experimental data. Furthermore, we evaluated the power generation of a miniaturized device.

Parameters design of the dielectric elastomer spring-roll bending actuator (Conference Presentation)

Science.gov (United States)

Li, Jinrong; Liu, Liwu; Liu, Yanju; Leng, Jinsong

2017-04-01

Dielectric elastomers are novel soft smart material that could deform sustainably when subjected to external electric field. That makes dielectric elastomers promising materials for actuators. In this paper, a spring-roll actuator that would bend when a high voltage is applied was fabricated based on dielectric elastomer. Using such actuators as active parts, the flexible grippers and inchworm-inspired crawling robots were manufactured, which demonstrated some examples of applications in soft robotics. To guide the parameters design of dielectric elastomer based spring-roll bending actuators, the theoretical model of such actuators was established based on thermodynamic theories. The initial deformation and electrical induced bending angle of actuators were formulated. The failure of actuators was also analyzed considering some typical failure modes like electromechanical instability, electrical breakdown, loss of tension and maximum tolerant stretch. Thus the allowable region of actuators was determined. Then the bending angle-voltage relations and failure voltages of actuators with different parameters, including stretches of the dielectric elastomer film, number of active layers, and dimensions of spring, were investigated. The influences of each parameter on the actuator performances were discussed, providing meaningful guidance to the optical design of the spring-roll bending actuators.

Numerical Modelling of Metal-Elastomer Spring Nonlinear Response for Low-Rate Deformations

Directory of Open Access Journals (Sweden)

Sikora Wojciech

2018-03-01

Full Text Available Advanced knowledge of mechanical characteristics of metal-elastomer springs is useful in their design process and selection. It can also be used in simulating dynamics of machine where such elements are utilized. Therefore this paper presents a procedure for preparing and executing FEM modelling of a single metal-elastomer spring, also called Neidhart’s spring, for low-rate deformations. Elastomer elements were made of SBR rubber of two hardness values: 50°Sh and 70°Sh. For the description of material behaviour the Bergström-Boyce model has been used.

Thermal decomposition of nano-enabled thermoplastics: Possible environmental health and safety implications

International Nuclear Information System (INIS)

Sotiriou, Georgios A.; Singh, Dilpreet; Zhang, Fang; Chalbot, Marie-Cecile G.; Spielman-Sun, Eleanor; Hoering, Lutz; Kavouras, Ilias G.; Lowry, Gregory V.; Wohlleben, Wendel; Demokritou, Philip

2016-01-01

Highlights: • Nano-enabled products might reach their end-of-life by thermal decomposition. • Thermal decomposition provides two by-products: released aerosol and residual ash. • Is there any nanofiller release in byproducts? • Risk assessment of potential environmental health implications. - Abstract: Nano-enabled products (NEPs) are currently part of our life prompting for detailed investigation of potential nano-release across their life-cycle. Particularly interesting is their end-of-life thermal decomposition scenario. Here, we examine the thermal decomposition of widely used NEPs, namely thermoplastic nanocomposites, and assess the properties of the byproducts (released aerosol and residual ash) and possible environmental health and safety implications. We focus on establishing a fundamental understanding on the effect of thermal decomposition parameters, such as polymer matrix, nanofiller properties, decomposition temperature, on the properties of byproducts using a recently-developed lab-based experimental integrated platform. Our results indicate that thermoplastic polymer matrix strongly influences size and morphology of released aerosol, while there was minimal but detectable nano-release, especially when inorganic nanofillers were used. The chemical composition of the released aerosol was found not to be strongly influenced by the presence of nanofiller at least for the low, industry-relevant loadings assessed here. Furthermore, the morphology and composition of residual ash was found to be strongly influenced by the presence of nanofiller. The findings presented here on thermal decomposition/incineration of NEPs raise important questions and concerns regarding the potential fate and transport of released engineered nanomaterials in environmental media and potential environmental health and safety implications.

Thermal decomposition of nano-enabled thermoplastics: Possible environmental health and safety implications

Energy Technology Data Exchange (ETDEWEB)

Sotiriou, Georgios A.; Singh, Dilpreet; Zhang, Fang [Center for Nanotechnology and Nanotoxicology, Department of Environmental Health, T.H. Chan School of Public Health, Harvard University, 665 Huntington Ave., Boston, MA 02115 (United States); Chalbot, Marie-Cecile G. [Department of Environmental and Occupational Health, College of Public Health, University of Arkansas for Medical Sciences, Little Rock, AR 72205 (United States); Spielman-Sun, Eleanor [Department of Civil and Environmental Engineering, Carnegie Mellon University, Pittsburgh, PA 15213 (United States); Hoering, Lutz [BASF SE, Material Physics, 67056 Ludwigshafen (Germany); Kavouras, Ilias G. [Department of Environmental and Occupational Health, College of Public Health, University of Arkansas for Medical Sciences, Little Rock, AR 72205 (United States); Lowry, Gregory V. [Department of Civil and Environmental Engineering, Carnegie Mellon University, Pittsburgh, PA 15213 (United States); Wohlleben, Wendel [Center for Nanotechnology and Nanotoxicology, Department of Environmental Health, T.H. Chan School of Public Health, Harvard University, 665 Huntington Ave., Boston, MA 02115 (United States); BASF SE, Material Physics, 67056 Ludwigshafen (Germany); Demokritou, Philip, E-mail: pdemokri@hsph.harvard.edu [Center for Nanotechnology and Nanotoxicology, Department of Environmental Health, T.H. Chan School of Public Health, Harvard University, 665 Huntington Ave., Boston, MA 02115 (United States)

2016-03-15

Highlights: • Nano-enabled products might reach their end-of-life by thermal decomposition. • Thermal decomposition provides two by-products: released aerosol and residual ash. • Is there any nanofiller release in byproducts? • Risk assessment of potential environmental health implications. - Abstract: Nano-enabled products (NEPs) are currently part of our life prompting for detailed investigation of potential nano-release across their life-cycle. Particularly interesting is their end-of-life thermal decomposition scenario. Here, we examine the thermal decomposition of widely used NEPs, namely thermoplastic nanocomposites, and assess the properties of the byproducts (released aerosol and residual ash) and possible environmental health and safety implications. We focus on establishing a fundamental understanding on the effect of thermal decomposition parameters, such as polymer matrix, nanofiller properties, decomposition temperature, on the properties of byproducts using a recently-developed lab-based experimental integrated platform. Our results indicate that thermoplastic polymer matrix strongly influences size and morphology of released aerosol, while there was minimal but detectable nano-release, especially when inorganic nanofillers were used. The chemical composition of the released aerosol was found not to be strongly influenced by the presence of nanofiller at least for the low, industry-relevant loadings assessed here. Furthermore, the morphology and composition of residual ash was found to be strongly influenced by the presence of nanofiller. The findings presented here on thermal decomposition/incineration of NEPs raise important questions and concerns regarding the potential fate and transport of released engineered nanomaterials in environmental media and potential environmental health and safety implications.

Micromechanical analysis on anisotropy of structured magneto-rheological elastomer

International Nuclear Information System (INIS)

Li, R; Zhang, Z; Wang, X J; Chen, S W

2015-01-01

This paper investigates the equivalent elastic modulus of structured magneto-rheological elastomer (MRE) in the absence of magnetic field. We assume that both matrix and ferromagnetic particles are linear elastic materials, and ferromagnetic particles are embedded in matrix with layer-like structure. The structured composite could be divided into matrix layer and reinforced layer, in which the reinforced layer is composed of matrix and the homogenously distributed ferromagnetic particles in matrix. The equivalent elastic modulus of reinforced layer is analysed by the Mori-Tanaka method. Finite Element Method (FEM) is also carried out to illustrate the relationship between the elastic modulus and the volume fraction of ferromagnetic particles. The results show that the anisotropy of elastic modulus becomes noticeable, as the volume fraction of particles increases. (paper)

Electrically and Thermally Conductive Carbon Fibre Fabric Reinforced Polymer Composites Based on Nanocarbons and an In-situ Polymerizable Cyclic Oligoester.

Science.gov (United States)

Jang, Ji-Un; Park, Hyeong Cheol; Lee, Hun Su; Khil, Myung-Seob; Kim, Seong Yun

2018-05-16

There is growing interest in carbon fibre fabric reinforced polymer (CFRP) composites based on a thermoplastic matrix, which is easy to rapidly produce, repair or recycle. To expand the applications of thermoplastic CFRP composites, we propose a process for fabricating conductive CFRP composites with improved electrical and thermal conductivities using an in-situ polymerizable and thermoplastic cyclic butylene terephthalate oligomer matrix, which can induce good impregnation of carbon fibres and a high dispersion of nanocarbon fillers. Under optimal processing conditions, the surface resistivity below the order of 10 +10 Ω/sq, which can enable electrostatic powder painting application for automotive outer panels, can be induced with a low nanofiller content of 1 wt%. Furthermore, CFRP composites containing 20 wt% graphene nanoplatelets (GNPs) were found to exhibit an excellent thermal conductivity of 13.7 W/m·K. Incorporating multi-walled carbon nanotubes into CFRP composites is more advantageous for improving electrical conductivity, whereas incorporating GNPs is more beneficial for enhancing thermal conductivity. It is possible to fabricate the developed thermoplastic CFRP composites within 2 min. The proposed composites have sufficient potential for use in automotive outer panels, engine blocks and other mechanical components that require conductive characteristics.

Aging of elastomers in CANDU pressure boundary service

International Nuclear Information System (INIS)

VanBerlo, C.; Leidner, J.

1987-09-01

This report describes the properties and aging of elastomers, and examines the performance of major elastomeric components in CANDU pressure boundary service. The components examined are vacuum building roof seals, pressure relief duct seals, airlock door seals, fuelling machine hoses, and cable penetrations. For each of these components, the design requirements, technical specifications and component testing procedures are compared with applicable standards. Information on actual and recommended monitoring and maintenance methods is presented. Operational and environmental stressors are identified. Component failure modes, causes and frequencies are described, as well as the remedial action taken. Many different elastomers are used in CANDU plants, for many different applications. Standards and manufacturers' recommendations are not consistent and may vary from one component to another. Accordingly, the monitoring, maintenance and replacement practices tend to vary from one application to another, and may also be different at different stations. Recommendations are given in this report for improved monitoring and maintenance, in an attempt to provide more consistency in approach. A summary of some experiences with elastomers from non-Canadian sources is contained in the last section. 125 refs

Polyurethane elastomers from morphology to mechanical aspects

CERN Document Server

Prisacariu, Cristina

2011-01-01

A comprehensive account of the physical / mechanical behaviour of polyurethanes (PU´s) elastomers, films and blends of variable crystallinity. Aspects covered include the elasticity and inelasticity of amorphous to crystalline PUs, in relation to their sensitivity to chemical and physical structure. A study is made of how aspects of the constitutive responses of PUs vary with composition: the polyaddition procedure, the hard segment, soft segment and chain extender (diols and diamines) are varied systematically in a large number of systems of model and novel crosslinked andthermoplastic PUs. Results will be related to: microstructural changes, on the basis of evidence from x-ray scattering (SAXS and WAXS), and also dynamic mechanical analyses (DMA), differential scanning calorimetry (DSC) and IR dichroism. Inelastic effects will be investigated also by including quantitative correlations between the magnitude of the Mullins effect and the fractional energy dissipation by hysteresis under cyclic straining, g...

Predictive Engineering Tools for Injection-Molded Long-Carbon-Fiber Thermoplastic Composites. Topical Report

Energy Technology Data Exchange (ETDEWEB)

Nguyen, Ba Nghiep [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Fifield, Leonard S. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Wang, Jin [Autodesk, Inc., Ithaca, NY (United States); Costa, Franco [Autodesk, Inc., Ithaca, NY (United States); Lambert, Gregory [Virginia Polytechnic Inst. and State Univ. (Virginia Tech), Blacksburg, VA (United States); Baird, Donald G. [Virginia Polytechnic Inst. and State Univ. (Virginia Tech), Blacksburg, VA (United States); Sharma, Bhisham A. [Purdue Univ., West Lafayette, IN (United States); Kijewski, Seth A. [Purdue Univ., West Lafayette, IN (United States); Sangid, Michael D. [Purdue Univ., West Lafayette, IN (United States); Gandhi, Umesh N. [Toyota Research Inst. North America, Ann Arbor, MI (United States); Wollan, Eric J. [PlastiComp, Inc., Winona, MN (United States); Roland, Dale [PlastiComp, Inc., Winona, MN (United States); Mori, Steven [Magna Exteriors and Interiors Corporation, Aurora, ON (Canada); Tucker, III, Charles L. [Univ. of Illinois, Urbana-Champaign, IL (United States)

2016-06-01

This project aimed to integrate, optimize, and validate the fiber orientation and length distribution models previously developed and implemented in the Autodesk® Simulation Moldflow® Insight (ASMI) software package for injection-molded long-carbon-fiber (LCF) thermoplastic composite structures. The project was organized into two phases. Phase 1 demonstrated the ability of the advanced ASMI package to predict fiber orientation and length distributions in LCF/polypropylene (PP) and LCF/polyamide-6, 6 (PA66) plaques within 15% of experimental results. Phase 2 validated the advanced ASMI package by predicting fiber orientation and length distributions within 15% of experimental results for a complex three-dimensional (3D) Toyota automotive part injection-molded from LCF/PP and LCF/PA66 materials. Work under Phase 2 also included estimate of weight savings and cost impacts for a vehicle system using ASMI and structural analyses of the complex part. The present report summarizes the completion of Phases 1 and 2 work activities and accomplishments achieved by the team comprising Pacific Northwest National Laboratory (PNNL); Purdue University (Purdue); Virginia Polytechnic Institute and State University (Virginia Tech); Autodesk, Inc. (Autodesk); PlastiComp, Inc. (PlastiComp); Toyota Research Institute North America (Toyota); Magna Exteriors and Interiors Corp. (Magna); and University of Illinois. Figure 1 illustrates the technical approach adopted in this project that progressed from compounding LCF/PP and LCF/PA66 materials, to process model improvement and implementation, to molding and modeling LCF/PP and LCF/PA66 plaques. The lessons learned from the plaque study and the successful validation of improved process models for fiber orientation and length distributions for these plaques enabled the project to go to Phase 2 to mold, model, and optimize the 3D complex part.

Radiation cured acrylonitrile--butadiene elastomers

International Nuclear Information System (INIS)

Eldred, R.J.

1976-01-01

In accordance with a preferred embodiment of this invention, the ultimate elongation of an electron beam radiation cured acrylonitrile-butadiene elastomer is significantly increased by the incorporation of a preferred noncrosslinking monomer, glycidyl methacrylate, in combination with the conventional crosslinking monomer, trimethylolpropanetrimethacrylate, prior to the radiation curing process

Mechanical tests for validation of seismic isolation elastomer constitutive models

International Nuclear Information System (INIS)

Kulak, R.F.; Hughes, T.H.

1992-01-01

High damping laminated elastomeric bearings are becoming the preferred device for seismic isolation of large buildings and structures, such as nuclear power plants. The key component of these bearings is a filled natural rubber elastomer. This material exhibits nonlinear behavior within the normal design range. The material damping cannot be classified as either viscous or hysteritic, but it seems to fall somewhere in between. This paper describes a series of tests that can be used to characterize the mechanical response of these elastomers. The tests are designed to determine the behavior of the elastomer in the time scale of the earthquake, which is typically from 30 to 60 seconds. The test results provide data for use in determining the material parameters associated with nonlinear constitutive models. 4 refs

Composites from wood and plastics

Science.gov (United States)

Craig Clemons

2010-01-01

Composites made from thermoplastics and fillers or reinforcements derived from wood or other natural fibers are a dynamic research area encompassing a wide variety of composite materials. For example, as the use of biopolymers grows, wood and other natural fiber sources are being investigated as renewable sources of fillers and reinforcements to modify performance....

Effects of Surface Modification of MWCNT on the Mechanical and Electrical Properties of Fluoro Elastomer/MWCNT Nanocomposites

Directory of Open Access Journals (Sweden)

Tao Xu

2012-01-01

Full Text Available Surface modification is a good way to improve the surface activity and interfacial strength of multiwalled carbon nanotubes (MWCNTs when used as fillers in the polymer composites. Among the reported methods for nanotube modification, mixed acid oxidation and plasma treatment is often used by introducing polar groups to the sidewall of MWCNT successfully. The purpose of this study is to evaluate the effect of different surface modification of MWCNT on the mechanical property and electrical conductivity of Fluoro-elastomer (FE/MWCNT nanocomposites. MWCNTs were surface modified by mixed oxidation and CF4 plasma treatment and then used to reinforce the fluoro elastomer (FE, a copolymer of trifluorochloroethylene and polyvinylidene fluoride. FE/MWCNT composite films were prepared from mixture solutions of ethylacetate and butylacetate, using untreated CNTs (UCNTs, acid-modified CNTs (ACNTs, and CF4 plasma-modified CNT (FCNTs. In each case, MWCNT content was 0.01 wt%, 0.05 wt%, 0.1 wt%, and 0.2 wt% with respect to the polymer. Morphology and mechanical properties were characterized by using scanning electron microscopy (SEM, Raman spectroscopy, as well as dynamic mechanical tests. The SEM results indicated that dispersion of ACNTs and especially FCNTs in FE was better than that of UCNTs. DMA indicated mechanical properties of FCNT composites were improved over ACNT and UCNT filled FE. The resulting electrical properties of the composites ranged from dielectric behavior to bulk conductivities of 10-2 Sm-1 and were found to depend strongly on the surface modification methods of MWCNTs.

Collapse of triangular channels in a soft elastomer

Science.gov (United States)

Tepáyotl-Ramírez, Daniel; Lu, Tong; Park, Yong-Lae; Majidi, Carmel

2013-01-01

We extend classical solutions in contact mechanics to examine the collapse of channels in a soft elastomer. These channels have triangular cross-section and collapse when pressure is applied to the surrounding elastomer. Treating the walls of the channel as indenters that penetrate the channel base, we derive an algebraic mapping between pressure and cross-sectional area. These theoretical predictions are in strong agreement with results that we obtain through finite element analysis and experimental measurements. This is accomplished without data fitting and suggests that the theoretical approach may be generalized to a broad range of cross-sectional geometries in soft microfluidics.

Influence of fiber type and coating on the composite properties of EPDM compounds reinforced with short aramid fibers

NARCIS (Netherlands)

Hintze, C.; Sadatshirazi, S.; Wiessner, S.; Talma, Auke; Heinrich, G.; Noordermeer, Jacobus W.M.

2013-01-01

There is a renewed interest in the application of short aramid fibers in elastomers because of the considerable improvement in mechanical and dynamic properties of the corresponding rubber composites. Possible applications of short aramid fiber–reinforced elastomers are tires, dynamically loaded

Standard Guide for Testing Materials for Aerospace Plastic Transparent Enclosures

CERN Document Server

American Society for Testing and Materials. Philadelphia

2008-01-01

1.1 This guide is intended to summarize the standard test methods available on individual and composite materials utilized in fabrication of aerospace plastic transparent enclosures. As such, it is intended to specifically include transparent thermoplastics, transparent elastomers, and reinforced plastics, whether thermoplastic or thermosetting. 1.2 This guide is intended as an aid in the search for test methods pertinent to Aerospace Plastic Transparent Enclosures. It should be understood that all methods listed may not apply to all enclosures. 1.3 The standards included refer to the properties or aspects listed in Table 1. The properties or aspects are listed in alphabetical order and the descriptions used are intended to facilitate the search. 1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limi...

Preparation of micro-pored silicone elastomer through radiation crosslinking

International Nuclear Information System (INIS)

Gao Xiaoling; Gu Mei; Xie Xubing; Huang Wei

2013-01-01

The radiation crosslinking was adopted to prepare the micro-pored silicone elastomer, which was performed by vulcanization and foaming respectively. Radiation crosslinking is a new method to prepare micro-pored material with high performance by use of radiation technology. Silicon dioxide was used as filler, and silicone elastomer was vulcanized by electron beams, then the micro-pored material was made by heating method at a high temperature. The effects of absorbed dose and filler content on the performance and morphology were investigated. The structure and distribution of pores were observed by SEM. The results show that the micro-pored silicon elastomer can be prepared successfully by controlling the absorbed dose and filler content. It has a smooth surface similar to a rubber meanwhile the pores are round and unconnected to each other with the minimum size of 14 μm. And the good mechanical performance can be suitable for further uses. (authors)

Elastomer damper performance - A comparison with a squeeze film for a supercritical power transmission shaft

Science.gov (United States)

Zorzi, E. S.; Burgess, G.; Cunningham, R.

1980-01-01

This paper describes the design and testing of an elastomer damper on a super-critical power transmission shaft. The elastomers were designed to provide acceptable operation through the fourth bending mode and to control synchronous as well as nonsynchronous vibration throughout the operating range. The design of the elastomer was such that it could be incorporated into the system as a replacement for a squeeze-film damper without a reassembly, which could have altered the imbalance of the shaft. This provided a direct comparison of the elastomer and squeeze-film dampers without having to assess the effect of shaft imbalance changes.

ASSESSMENT OF THE INFLUENCE OF RADIATION AND DEFORMATION ON THE ELASTOMER DETERIORATION BY USING FUZZY LOGIC

Directory of Open Access Journals (Sweden)

Jasminka Bonato

2017-01-01

Full Text Available Elastomers belong to the group of polymer materials and they have an important role as technical material in the shipbuilding industry. The radiation crosslinking of elastomers shows significant advantages over chemical crosslinking. It can improve mechanical strength, resistance to chemicals and insulation properties of elastomers. An undesirable side reaction, which can occur during radiation, is the degradation process. This results in cracks breaking, chemical disintegration and reduction of mechanical properties of elastomers. In this paper fuzzy logic is used to estimate the influence of radiation and deformation on the behavior of elastomer samples. A Gaussian model is created according to both the experts' experience and the measuring data. The results of the model are calculated by using the Normalized Roth Mean Square Error (NRMSE and the Roth Mean Square Error (RMSE. The so developed model gives new conceptions, which offer a possibility to improve the application of elastomer materials.

Gun barrel erosion - Comparison of conventional and LOVA gun propellants

NARCIS (Netherlands)

Hordijk, A.C.; Leurs, O.

2006-01-01

The research department Energetic Materials within TNO Defence, Security and Safety is involved in the development and (safety and insensitive munitions) testing of conventional (nitro cellulose based) and thermoplastic elastomer (TPE) based gun propellants. Recently our testing capabilities have

Effect of thermoplastic appliance thickness on initial stress distribution in periodontal ligament

Directory of Open Access Journals (Sweden)

De-Shin Liu

2015-04-01

Full Text Available A numerical investigation into the initial stress distribution induced within the periodontal ligament by thermoplastic appliances with different thicknesses is performed. Based on the plaster model of a 25-year-old male patient, a finite element model of the maxillary lateral incisors and their supporting structures is constructed. In addition, four finite element models of thermoplastic appliances with different thicknesses in the range of 0.5–1.25 mm are also constructed based on the same plaster model. Finite element analysis simulations are performed to examine the effects of the force delivered by the thermoplastic appliances on the stress response of the periodontal ligament during the elastic recovery process. The results show that the stress induced in the periodontal ligament increases with an increasing appliance thickness. For example, the stress triples from 0.0012 to 0.0038 MPa as the appliance thickness is increased from 0.75 to 1.25 mm. The results presented in this study provide a useful insight into as a result of the compressive and tensile stresses induced by thermoplastic appliances of different thicknesses. Moreover, the results enable the periodontal ligament stress levels produced by thermoplastic appliances of different thicknesses to be reliably estimated.

Thermoplastic elastomer IPNs using radiation methods

International Nuclear Information System (INIS)

Burford, R.P.; Shirodkar, B.D.

2000-01-01

Full text: Styrene swollen, cross-linked TPEs can be thermally processed to give a new class of sequential interpenetrating polymer network (IPN). There are however certain limitations with this procedure, particularly in relation to the thermally initiated polymerization, including: the microscopic texture of the original TPE may be modified, the butadiene component of the TPE may thermally oxidize, safety concerns with monomer vapors at elevated temperatures exist; the concentration of monomer in the swollen TPE may change and be uneven. The method cannot be readily extended to the use of a volatile second monomer, such as butadiene or isoprene. Gamma radiation crosslinking allows uniform penetration and ambient temperatures. We used the multifunctional cross-linker, TMPTA, as this has been shown to work well under these conditions with styrene. Peroxide cross-linked Solprene 475 was swollen in inhibitor-free styrene containing 0, 10 and 33% by weight TMPTA and irradiated at 3 kGy/hr for total doses ranging typically from 50 to 1000 kGy. Hardnesses (Durometer Shore D) increased from 50 to plateau at about 65 units, and tensile strengths are ∼ 10-15 MPa. Initial data indicates breaking strains in the range 20 to 90%. A key observation is that the products were of uniform hardness and appearance, in contrast to many of the thermally prepared materials in the past, which also showed yellowing due to polybutadiene oxidation. Products were stained with osmium tetroxide, ultramicrotomed and observed by TEM. The morphologies of the new materials are more uniform than before, with less evidence of orientation. The previous structures were typically of swollen styrene rich rods in a butadiene matrix, whereas here the TEMs reveal a spongelike texture

Morphology of Thermoplastic Elastomers:Stereoblock Polypropylene

Energy Technology Data Exchange (ETDEWEB)

Pople, John A

2002-08-06

The morphologies of low-density (0.86 g/cm{sup 3}), elastomeric polypropylene (ePP) derived from bis(2-arylindenyl) hafnium dichloride were investigated using a combination of polarized optical microscopy (OM), differential scanning calorimetry (DSC), wide angle X-ray scattering (WAXS), Fourier transform infrared (FT-IR) spectroscopy, and tapping mode atomic force microscopy (TMAFM). These low-crystallinity polypropylenes, when crystallized isothermally from the melt, exhibit morphologies reminiscent of classical semi-crystalline polymers. The presence of lamellae, cross-hatching, hedrites, and spherulites was revealed by high resolution TM-AFM. These elastomeric polypropylenes can be fractionated into components of different average tacticities and crystallinities, but similar molecular mass. The analysis of the morphologies of all of the fractions revealed both large hierarchical structures and cross-hatching typical of the {alpha}-modification of crystalline isotactic polypropylene for all but the lowest crystalline ether soluble fraction. Evidence for high-melting crystals in all of the fractions are most consistent with a stereoblock microstructure of atactic and isotactic sequences.

Effect of the filler on radiolysis of filled elastomers

International Nuclear Information System (INIS)

Komarov, S.A.; Erastov, A.Kh.; Kolesnikov, A.A.; Gostikina, A.V.; Mal'kov, A.M.; Korovkin, V.V.

1987-01-01

The effect of the type and concentration of filler (A-175 Aerosil, PM-75 technical carbon, BS-100 white black, kaolin, titanium oxide) on the radiation yield of elastomers of different chemical nature was studied. The extreme character of the dependence of the radiation yield of paramagnetic centers on the concentration of filler, common to the systems studied, was established; it was due to the features of the colloid chemical structure of the filled elastomers and particularly to processes of cross-linking of the filter

Electric Conductivity and Dielectric-Breakdown Behavior for Polyurethane Magnetic Elastomers.

Science.gov (United States)

Sasaki, Shuhei; Tsujiei, Yuri; Kawai, Mika; Mitsumata, Tetsu

2017-02-23

The electric-voltage dependence of the electric conductivity for cross-linked and un-cross-linked magnetic elastomers was measured at various magnetic fields, and the effect of cross-linking on the electric conductivity and the dielectric-breakdown behavior was investigated. The electric conductivity for un-cross-linked elastomers at low voltages was independent of magnetic fields and the volume fraction of magnetic particles, indicating the electric conduction in the polyurethane matrix. At high voltages, the electric conductivity increased with the magnetic field, showing the electric conduction via chains of magnetic particles. On the other hand, the electric conductivity at low voltages for cross-linked elastomers with volume fractions below 0.06 was independent of the magnetic field, suggesting the electric conduction in the polyurethane matrix. At volume fractions above 0.14, the electric conductivity increased with the magnetic field, suggesting the electric conduction via chains of magnetic particles. At high voltages, the electric conductivity for cross-linked elastomers with a volume fraction of 0.02 was independent of the magnetic field, indicating the electric conduction through the polyurethane matrix. At volume fractions above 0.06, the electric conductivity suddenly increased at a critical voltage, exhibiting the dielectric breakdown at the bound layer of magnetic particles and/or the discontinuous part between chains.

Thermoplastic shape-memory polyurethanes based on natural oils

International Nuclear Information System (INIS)

Saralegi, Ainara; Eceiza, Arantxa; Corcuera, Maria Angeles; Johan Foster, E; Weder, Christoph

2014-01-01

A new family of segmented thermoplastic polyurethanes with thermally activated shape-memory properties was synthesized and characterized. Polyols derived from castor oil with different molecular weights but similar chemical structures and a corn-sugar-based chain extender (propanediol) were used as starting materials in order to maximize the content of carbon from renewable resources in the new materials. The composition was systematically varied to establish a structure–property map and identify compositions with desirable shape-memory properties. The thermal characterization of the new polyurethanes revealed a microphase separated structure, where both the soft (by convention the high molecular weight diol) and the hard phases were highly crystalline. Cyclic thermo-mechanical tensile tests showed that these polymers are excellent candidates for use as thermally activated shape-memory polymers, in which the crystalline soft segments promote high shape fixity values (close to 100%) and the hard segment crystallites ensure high shape recovery values (80–100%, depending on the hard segment content). The high proportion of components from renewable resources used in the polyurethane formulation leads to the synthesis of bio-based polyurethanes with shape-memory properties. (paper)

A facile approach to spinning multifunctional conductive elastomer fibres with nanocarbon fillers

International Nuclear Information System (INIS)

Seyedin, Shayan; Razal, Joselito M; Innis, Peter C; Wallace, Gordon G

2016-01-01

Electrically conductive elastomeric fibres prepared using a wet-spinning process are promising materials for intelligent textiles, in particular as a strain sensing component of the fabric. However, these fibres, when reinforced with conducting fillers, typically result in a compromise between mechanical and electrical properties and, ultimately, in the strain sensing functionality. Here we investigate the wet-spinning of polyurethane (PU) fibres with a range of conducting fillers such as carbon black (CB), single-walled carbon nanotubes (SWCNTs), and chemically converted graphene. We show that the electrical and mechanical properties of the composite fibres were strongly dependent on the aspect ratio of the filler and the interaction between the filler and the elastomer. The high aspect ratio SWCNT filler resulted in fibres with the highest electrical properties and reinforcement, while the fibres produced from the low aspect ratio CB had the highest stretchability. Furthermore, PU/SWCNT fibres presented the largest sensing range (up to 60% applied strain) and the most consistent and stable cyclic sensing behaviour. This work provides an understanding of the important factors that influence the production of conductive elastomer fibres by wet-spinning, which can be woven or knitted into textiles for the development of wearable strain sensors. (paper)

Conformal Pad-Printing Electrically Conductive Composites onto Thermoplastic Hemispheres: Toward Sustainable Fabrication of 3-Cents Volumetric Electrically Small Antennas.

Science.gov (United States)

Wu, Haoyi; Chiang, Sum Wai; Yang, Cheng; Lin, Ziyin; Liu, Jingping; Moon, Kyoung-Sik; Kang, Feiyu; Li, Bo; Wong, Ching Ping

2015-01-01

Electrically small antennas (ESAs) are becoming one of the key components in the compact wireless devices for telecommunications, defence, and aerospace systems, especially for the spherical one whose geometric layout is more closely approaching Chu's limit, thus yielding significant bandwidth improvements relative to the linear and planar counterparts. Yet broad applications of the volumetric ESAs are still hindered since the low cost fabrication has remained a tremendous challenge. Here we report a state-of-the-art technology to transfer electrically conductive composites (ECCs) from a planar mould to a volumetric thermoplastic substrate by using pad-printing technology without pattern distortion, benefit from the excellent properties of the ECCs as well as the printing-calibration method that we developed. The antenna samples prepared in this way meet the stringent requirement of an ESA (ka is as low as 0.32 and the antenna efficiency is as high as 57%), suggesting that volumetric electronic components i.e. the antennas can be produced in such a simple, green, and cost-effective way. This work can be of interest for the development of studies on green and high performance wireless communication devices.

Saddle-like deformation in a dielectric elastomer actuator embedded with liquid-phase gallium-indium electrodes

Science.gov (United States)

Wissman, J.; Finkenauer, L.; Deseri, L.; Majidi, C.

2014-10-01

We introduce a dielectric elastomer actuator (DEA) composed of liquid-phase Gallium-Indium (GaIn) alloy electrodes embedded between layers of poly(dimethylsiloxane) (PDMS) and examine its mechanics using a specialized elastic shell theory. Residual stresses in the dielectric and sealing layers of PDMS cause the DEA to deform into a saddle-like geometry (Gaussian curvature K <0). Applying voltage Φ to the liquid metal electrodes induces electrostatic pressure (Maxwell stress) on the dielectric and relieves some of the residual stress. This reduces the longitudinal bending curvature and corresponding angle of deflection ϑ. Treating the elastomer as an incompressible, isotropic, NeoHookean solid, we develop a theory based on the principle of minimum potential energy to predict the principal curvatures as a function of Φ. Based on this theory, we predict a dependency of ϑ on Φ that is in strong agreement with experimental measurements performed on a GaIn-PDMS composite. By accurately modeling electromechanical coupling in a soft-matter DEA, this theory can inform improvements in design and fabrication.

Saddle-like deformation in a dielectric elastomer actuator embedded with liquid-phase gallium-indium electrodes

Energy Technology Data Exchange (ETDEWEB)

Wissman, J., E-mail: jwissman@andrew.cmu.edu [Department of Mechanical Engineering, Carnegie Mellon University, Pittsburgh, Pennsylvania 15213 (United States); Finkenauer, L. [Department of Mechanical Engineering, Carnegie Mellon University, Pittsburgh, Pennsylvania 15213 (United States); Department of Materials Science and Engineering, Carnegie Mellon University, Pittsburgh, Pennsylvania 15213 (United States); Deseri, L. [DICAM, Department of Mechanical, Civil and Environmental Engineering, University of Trento, via Mesiano 77 38123 Trento (Italy); TMHRI-Department of Nanomedicine, The Methodist Hospital Research Institute, 6565 Fannin St., MS B-490 Houston, Texas 77030 (United States); Mechanics, Materials and Computing Center, CEE and ME-CIT, Carnegie Mellon University, Pittsburgh, Pennsylvania 15213 (United States); Majidi, C. [Department of Mechanical Engineering, Carnegie Mellon University, Pittsburgh, Pennsylvania 15213 (United States); Robotics Institute and Department of Civil and Environmental Engineering, Carnegie Mellon University, Pittsburgh, Pennsylvania 15213 (United States)

2014-10-14

We introduce a dielectric elastomer actuator (DEA) composed of liquid-phase Gallium-Indium (GaIn) alloy electrodes embedded between layers of poly(dimethylsiloxane) (PDMS) and examine its mechanics using a specialized elastic shell theory. Residual stresses in the dielectric and sealing layers of PDMS cause the DEA to deform into a saddle-like geometry (Gaussian curvature K<0). Applying voltage Φ to the liquid metal electrodes induces electrostatic pressure (Maxwell stress) on the dielectric and relieves some of the residual stress. This reduces the longitudinal bending curvature and corresponding angle of deflection ϑ. Treating the elastomer as an incompressible, isotropic, NeoHookean solid, we develop a theory based on the principle of minimum potential energy to predict the principal curvatures as a function of Φ. Based on this theory, we predict a dependency of ϑ on Φ that is in strong agreement with experimental measurements performed on a GaIn-PDMS composite. By accurately modeling electromechanical coupling in a soft-matter DEA, this theory can inform improvements in design and fabrication.

Saddle-like deformation in a dielectric elastomer actuator embedded with liquid-phase gallium-indium electrodes

International Nuclear Information System (INIS)

Wissman, J.; Finkenauer, L.; Deseri, L.; Majidi, C.

2014-01-01

We introduce a dielectric elastomer actuator (DEA) composed of liquid-phase Gallium-Indium (GaIn) alloy electrodes embedded between layers of poly(dimethylsiloxane) (PDMS) and examine its mechanics using a specialized elastic shell theory. Residual stresses in the dielectric and sealing layers of PDMS cause the DEA to deform into a saddle-like geometry (Gaussian curvature K<0). Applying voltage Φ to the liquid metal electrodes induces electrostatic pressure (Maxwell stress) on the dielectric and relieves some of the residual stress. This reduces the longitudinal bending curvature and corresponding angle of deflection ϑ. Treating the elastomer as an incompressible, isotropic, NeoHookean solid, we develop a theory based on the principle of minimum potential energy to predict the principal curvatures as a function of Φ. Based on this theory, we predict a dependency of ϑ on Φ that is in strong agreement with experimental measurements performed on a GaIn-PDMS composite. By accurately modeling electromechanical coupling in a soft-matter DEA, this theory can inform improvements in design and fabrication.

On a Minimum Problem in Smectic Elastomers

International Nuclear Information System (INIS)

Buonsanti, Michele; Giovine, Pasquale

2008-01-01

Smectic elastomers are layered materials exhibiting a solid-like elastic response along the layer normal and a rubbery one in the plane. Balance equations for smectic elastomers are derived from the general theory of continua with constrained microstructure. In this work we investigate a very simple minimum problem based on multi-well potentials where the microstructure is taken into account. The set of polymeric strains minimizing the elastic energy contains a one-parameter family of simple strain associated with a micro-variation of the degree of freedom. We develop the energy functional through two terms, the first one nematic and the second one considering the tilting phenomenon; after, by developing in the rubber elasticity framework, we minimize over the tilt rotation angle and extract the engineering stress

Synthesis and characterization of CoFe2O4 magnetic nanotubes, nanorods and nanowires. Formation of magnetic structured elastomers by magnetic field-induced alignment of CoFe2O4 nanorods

International Nuclear Information System (INIS)

Antonel, P. Soledad; Oliveira, Cristiano L. P.; Jorge, Guillermo A.; Perez, Oscar E.; Leyva, A. Gabriela; Negri, R. Martín

2015-01-01

Magnetic CoFe 2 O 4 nanotubes, nanorods and nanowires were synthesized by the template method. The materials are highly crystalline and formed by compactly packed ceramic particles whose equivalent size diameter depends on the nanostructure type. Nanotubes and nanorods present the remarkable characteristic of having very large coercive fields (1000–1100 Oe) in comparison with nanoparticles of the same crystallite size (400 Oe) while keeping similar saturation magnetization (53–55 emu/g). Nanorods were used as filler material in polydimethylsiloxane elastomer composites, which were structured by curing in the presence of uniform magnetic field, H curing . In that way the nanorods agglomerate in the cured elastomer, forming needles-like structures (pseudo-chains) oriented in the direction of H curing . SEM analysis show that pseudo-chains are formed by bunches of nanorods oriented in that direction. At the considered filler concentration (1 % w/w), the structured elastomers conserve the magnetic properties of the fillers, that is, high coercive fields without observing magnetic anisotropy. The elastomer composites present strong elastic anisotropy, with compression constants about ten times larger in the direction parallel to the pseudo-chains than in the perpendicular direction, as determined by compression stress–strain curves. That anisotropic factor is about three-four times higher than that observed when using spherical CoFe 2 O 4 nanoparticles or elongated Ni nanochains. Hence, the use of morphological anisotropic structures (nanorods) results in composites with enhanced elastic anisotropy. It is also remarkable that the large elastic anisotropy was obtained at lower filler concentration compared with the above-mentioned systems (1 % w/w vs. 5–10 % w/w)